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HomeMy WebLinkAboutWQ0006860_Regional Office Historical File Pre 2018 (2)0 A DIVISION OF WATER QUALITY GROUNDWATER SECTION March 6, 2002 ,DUM To: Kim Colson cc: Through: From: Subject: Debra Watts Brian Wootton Pilgrims Pride Corporation (fomierly Wampler Foods) Union County WQ0006860 GW02029 t4.4ri 1 8 2002 tic DEPL OF ENVRONMENT AND NATURAL Resouncts MOORESVILLE REG1ONAL OFFICE The Groundwater Section has reviewed the subject renewal permit application for the continued use of the 645.3 acres. PAN calculations based on the waste analyses submitted with the permit application reveal that a minimum of 307.88 acres is needed, based on an adjusted 5 year PAN rate of 76„973 pounds per year, an uptake rate PAN of 250 Ibs, per acre, and 1300 dry tons of residuals applied each year from Pilgrims Pride Corporation WWIT. Our PAN calculations confirm the applicant's PAN calculations, and the applicant meets the minimum acreage criteria for agronomic rate status. The Groundwater Section recommends issuance of the permit with the following conditions: APPLICATION AREAS COVERED BY THIS PERMIT Site/Field ONVner/Operator U IN32- N32-2 County Status (e.g. Net new or Acres Condition Figure# existing) (see below) UNION COX BROTHERS FARM COX BROTHERS UNION FARM COX BROTHERS UNION FARM N32-4 COX BROTHERS UNION JN32-3 FARM EXISTING 62.8 CW-A EXISTING 58.6 GW-A EXISTING 25.3 GW-A EXISTING 129.3 GW-A 2 GW02029Aoc Page 1. of 3 UN32-5 UN32-7 UN32-8 UN32-9 UN32-10 UN32-11 UN32-12 2-13 COX BROTHERS FARM COX BROTHERS FARM COX BROTHERS FARM COX BROTHERS FARM COX BROTHERS FARM COX BROTHERS FARM COX BROTHERS UNION FARM COX BROTHERS UNION FARM UNION EXISTING 1 33.6 GXV-A UNION STING 69.1 GW-A UNION EXISTING 49.9 GW-B UNION EXISTING 64.0 GW-B UNION EXISTING 35.8 GW-B EXISTING 18.1 GW-A EXISTING 56.3 GW-B 2 UNION EXISTING 42.5 GW-B 'otal Area 1 645.3 Note: Basis of approval for the indicated field is Condition GW-A and GW-B as follows: GW-A. These sites are dominated by soils with mean seasonal high water tables greater than three (3) feet below the land surface. Application of residuals may occur throughout the year. GW-B. These sites are dominated by soils having mean seasonal high water tables between one and three feet below the land surface. The application of residuals on these sites shall be prohibited from December through March inclusive. No residuals shall be applied to any site when the vertical separation between the depth of application and the water table, is less than three (3) feet. The actual water table depth for seasonally, restricted soils must be verified by soil borings, within 24 hours, prior to any application event (applications are limited to April through November inclusive). The number of borings advanced shall be sufficient to adequately characterize water table conditions across the entire proposed application site. Any open borings must be properly filled with native soil, prior to application to decrease the chance of any residuals contaminating the ground water. 1) Applicable Boundaries: a) The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary for the disposal system individually pemiitted after December 31, 1983 is established at either 250 feet. from the waste disposal area, or 50 feet within the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is .subject to immediate remediation action according to 15A NCAC 2L .0106(d)(2), GW02029.doe, Page 2 of 3 b) The REVIEW 130U ARY is established around the disposal systems midway betwgen the Compliance Boundary and the perimeter of the waste disposal area, Any exceedance of standards at the Review Boundary shall require action in accordance with 15A NCAC 2L .0106(d)(1), 2) Additional Requirements: Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided. If there are any questions please call Brian Wootton at (919) 715-6164, ATTACHMENTS: FIGURES 1,2,3,4 GW02029doc Page 3 of 3 FIGURE 1. Bio-Nornic Services, Inc. 516 Rnundiree Road Charlotte, NC 28217 Phone: (704) 529-0000 Fax: (704) 529-1648 E-mail: oiice@bio-nomic.com Buller Map House/Well (Red) Property line (Yellow) Field Number (Gree Buffer Zone (Orange) Water (Blue) FIGU eaend ■ Dwelling 7 Structure (Barn) --- Q Pond - We!! ffl Buffet Area x-x-x W Wet Area Wooded Area Drainageway Access Road Property Line Fence Hand Auger Boring 7,ox Brothers Farm. Union County Tract - 32 BI©-N©MIC SERVICES, INC, ,as., ..�r., .b «- SE6 +aan*anxa 4s�.a Cnxr," vrce l*V,n C . . i 2, 1,1.1 APRIL'99 5 Buff yr µap FIGURE 3 Bio-Nomic Services, Inc. 516 Roundtree Road Charlotte, NC 28217 Phone: (704) 529-0 Fax: (704) 529-1648 E-mail: office@bio-nomic.com Buffer l fiap perty line (Yellow) Field Number (Gre' Bremer Zone (Orange) Water (Blue) Fann: CQX Feen Fields: FIGURE 4 Bio-Nomic Services, Inc. 516 Roundtrce Road Charlotte, NC 28217 Phone: (704) 529-0,000 Fax: (704) 529-1648 E-mail: office@bio-nornic.com Buffer Map HoProperty line (Yellow) Field Number (Green) Bc °er Zone (Orange) Water (Blue) Fields: 7 GROUNDWATER S DIVISION OF ENVIRONMENTAL MANAGEMENT OF WST DISPOSAL PERMIT APPLICATION REVIEW REVIEW EY FACILITY NAME LOCATION -) TYPE OF D SPCSAL SYSTEM LAG DESCRIPTION OF FACILITY GW FIELD INVESTIGATION? (Y/N) OUNTY •-• (7 X DESIGN CAP: (GF-- S1E OF IMPOUNDMENT (FT. -, ,.., &JCR SIZE OF APPLICATION A Wa,577-;' „Sal IPC.-7,-: MUN. SLUDGE- MUN, W. WATER; PRIMARY _ SECONDARY TET1ARY v.' IND. SLUDGE IND: WELL WATER OTHERS: DISTANCE FROM WASTE SOURCE TO NEAREST: ST- / ‘"-- FT., WELL >'" FT. FOR WELL: TYPE OF USE DEFTH PUMP RA i t WHAT DESIGN CONDITIONS WU NCREASE CHANCE OF GA" CONTAMINATION: --7.--e-''-/`-'" _ . WHAT NATURAL SI i CONDITIONS WILL REDUINCRASE CHANCE OF GW CONTAMINATLON: r------ CEFT4-1-C: F.'EDROCK a - 22 FT., SEASONAL HIGH W.T. -.) FT., ANNUAL W.I. FLUX SURFICIAL ACUIFEF-1 1 GEN. LITHOLOGY - 5 COrca /' 4.7 FT/DAY THICKNESS FT. E.STIMA NO: OF MONITT-LR WELLS: PRQPf.,-).S.E").: UP 1' FROM WORKSHEET: SITE NUMERICAL DESCRIPTION= STE GRADE (HYDROGEOL) PIRC..-"PCSED SAMPLING SCHEDULE .5.: PAPAW...F(S): EEDRCDCK/AR--- eS.IAN AQUIFER -5- Li MEASURED FT/DAY . R.7.r ESTIMATED DOWN ; EXISTING-. UP -4-7" DOWN 3 SETUATION GRADE= AVE 7EE SE. -EN ANY EXCEP-DANCES OF THE GROUNDWATER STANDARDS? YES NO HAS ANY ENFORCEMENT ACTION BEEN TAKEN? YES NO DATE OF ACTION: EIRIE.F SUMMARY OF ENPORCE3.1ENT ACTION TAKEN: 7-17.MAF.KS/ RECOMMENDATIONS (Crnn NAL SUFERVISOF APPLICATION FOR ICE l IT MODIFICATION LAND APPLICATION OF OTHERRESIDUAL LI WAMPLER FOODS, INCORPO TED \ILL , NORTH CA LIMA PE IT NO. WQ0006860 Section No. Title TABLE OF CONTENTS MANAGEMENT LAI' SPILL CONTROL PLAN APPLICATION RATES M NIT RECO r S RESIDUAL L SOLIDS GENE LISTING E POTENTIAL CEIVER SITES LAID APPLICATION OF OTHER RESIDUAL SOLIDS APPLICATION E PRIMARY L, ' FIER SOLIDS NEW NE D°DIETED APPLICATION SITE III MA OTC COX SITE APPENDIX I SOIL SERIES DESCRIPTIONS AND ITTE APPENDIX II: TCLP ANALYSES "YES Page No. I 4 5 7 8 TION HA CTERMS I S 10 T TIONS RECO MANAGEMENT PLAN The residual solids management program proposes that residual solids from the Wampler Foods, Inc. wastewater treatment facilities (Peimit No. VVQ0006860) be applied to the proposed fields as an agricultural resource at agronomic rates. The residual solids will be applied to row crops and hay or pasture land at agronomic rates for total or partial replacement of conventional nitrogen and phosphorus (N and P) fertilizers. The actual amount of residual solids applied will be dependent upon the nutrient requirement of the specific crop and the nutrient content of the residual solids. Residual solids will be applied at agronomic rates, which are limited by nitrogen loading rates. In this manner, groundwater monitoring should not be required. Soil pH will be adjusted to 6.0 prior to residual solids application. Residual solids application scheduling will be dependent upon residual soiids production, storage at the respective treatment plant, and the crop management program. All application sites (proposed or permitted) are currently double cropped. Applications are planned to be made in the spring and fall. Applications to row crops will be made prior to planting of the respective crops. Prior to an application event, an application rate will be determined based on a current nutrient analysis. Representative residual solids samples will be collected prior to the haul period and composited for analysis. This composite sample will then be delivered to a qualified laboratory familiar with residual solids analysis and analyzed for ammonia nitrogen, nitrate/nitrite nitrogen, percent total solids, total Kjeldahl nitrogen, phosphorus, potassium, calcium, magnesium, sodium, copper, zinc, cadrnium, chromium, nickel, lead, aluminum, arsenic, mercury, selenium, and pH. Plant available nitrogen (PAN) will then be calculated from this residual solids analysis. This information will be used to calculate the loading rate for the field and crop. Once the appropriate application rate has been calculated, the residual solids will be removed from the respective treatment facility and transported to the site in trucks designed for hauling residual liquids. The trucks will then travel major traffic routes to the fields whenever possible. Once at the field, the trucks will proceed to a designated staging area. The residual liquids will then be removed from the trucks using liquid residual equipment. Liquid residuals will be land -applied with a tractor and pull -behind liquid tank. The equipment will be calibrated regularly to insure that even and consistent application rates are delivered. The residual liquids removal, hauling and land application will be conducted by Bio-Nornic Services, Incorporated. All residual liquids will be removed from the staging area by the end of the working day, unless equipment breakdown or weather prohibits the residual liquid application. At the start of each day, all fields will be inspected by the field superintendent. Equipment will only enter a field when conditions are appropriate for the application. Residual liquids will only be applied when the field is capable of supporting equipment without extensive rutting and hydraulic overloading. When field conditions are not appropriate for an application, such as during wet periods, the residual solids will remain at the wastewater treatment plant until field conditions are suitable for land application. Prior to the residual solids operations, the field superintendent and appropriate source personnel will inspect the site. During the field inspection, the field superintendent will note the standard North Carolina Department of Environment and Natural Resources - Division of Water Quality (DWQ) buffer zones including, homes, drainage ditches, roads, wells, surface water, and property boundaries (listed in Table 1). On the basis of these standard DWQ buffers for land treatment programs, buffers will be established in the field. These buffers will be identified in the field by the placement of pin flags. TABLE Standard DWQ Buffer Distance Area Deception Injection Property boundary 50 Public road 50 Development (residential) 200 Inhabited dwelling200 Potable wells private public e a SurI e water 100 1( 0 25 100 Application atiorn Method --feej Surface Spreading 50 50 400 400 100 100 5 1 0 SPILL CONTROL PLAN WAMPLER FOODS, INC. MARSHVILLE, NORTH CAROLINA In the case of a spill, which occurs in or adjacent to the application area, the following action should be taken immediately: Halt the source of the spill: Ruptured truck tank, or damaged transport unit. 2. Mobilization: Move the on -site spill control trailer to a capture position downgradient from the source of the spill. Contain spill to inhibit migration to surface waters: Use straw bales, booms, and absorbent pads to fOrm a barrier. Straw bales can be obtained from several sources for this purpose. Soil near the site can be used to form, a barrier for containment or a pit for collection. Spill containment points should be selected based on: a. Their ability to contain sediments and/or offer filtration; b. Visual impacts and potential for downstream impacts; c. Accessibility by vacuum trucks or loading equipment; and d. Application field boundaries and property lines. 4. Clean up: Use residual solids application equipment to recover as much of the material as possible. After the application equipment has recovered as much material as possible, it will be land applied as per operation plan. ,A temporary sump pit may be dug not the containment area and spilled material washed into it to enhance recovery. If spilled material contacted surface water, dissolved oxygen (DO) should, be monitored during cleanup activities. Extended periods with less than 5mg/L DO may cause anoxic conditions for aquatic life in the stream., 5. Final cleanup: Any unrecoverable material will be removed from the spill site and incorporated into an adjacent tillable area or applied in accordance with operation plan. All straw bales, booms, and absorbent pads should be removed from the spill site and disposed of properly. 6. Notification: As soon as possible after a spill occurs notify: a. Wampler Foods, Inc. at (540) 564-6629 Mr. John Gangwer b. Landowner c. Department of :Environment and Natural Resources - Mooresville Regional office at (704) 663-1699 7. Management of cleanup efforts: The field superintendent shall take immediate charge of the cleanup activities. Additional labor will be requested from the treatment plant as needed. 8. Reporting: Within 24 hours of a spill the field superintendent shall present a written report, detailing the cause of the spill and all action taken in response to the spill. 4 APPL CATION TES The application rate will be based on the plant available nitrogen (PAN) requirement for the crop and the PAN content in the residual solids, The PAN requirement for the specific crop will be derived from limits listed below in Table 2. Crops typically grown in the area are niilo, corn, soybeans, and small grains. TABLE Plant Available ltron (PAN) Limits for Crops Commonly Grown hi the Area crop Alfalfa Bermuda Grass (Hay, Pt Blue Grass Com (Grain) Corm. (Silage) Cotton Fescue tire PAN Recommendations (lhsl Ac) 200 220 Forest (Hardwood & Softwood) u Small Grain (Wheat, Barley, Oats) Sorghum, Sudex (Pasture) Sorghum, Sudex (Silage) Soybeans Timothy, Orchard, & Rye Grass oastal Buda t60 200 70 250 75 100 100 180 2 200 200 350 The PAN content of the residual solids will be based on total Kjeldahl nitrogen (TKN), ammonium -nitrogen ( I-14,-i) nitrate -nitrogen ( 3-N), nitrite nitrogen N 2 N) content, and the rnnineraliation of organic nitrogen into inorganic nitrogen. Most of the nitrogen in the residual solids is in an organic form, As the residual solids are incorporated into the sod, the soil microorganisms utilize the residual solids as an energy and nutrient source. I n the process, a portion of the organic nitrogen is mineralized or biologically converted into inorganic nitrogen. Various environmental factors such as temperature, moisture, and carbon to nitrogen ratio will affect the mineralization rate. Typical mineralization rate factors range from 0.2 to 0.4. A mineralization rate of 0,30 has been selected for this program due to the wastewater treatment process used at the facility. The application rate will be calculated based on the mineralization rate, TKN, NI-14-N, NO3-N, NO2- N content, and method of application. Residual solids, which are incorporated into the soil, typically retain a large portion of the NH3 gas, which is found in the residual solids or is converted from the NH4-N fonn. However, when residuals are surface applied a large portion of the NH3 is volatilized and lost as a nutrient for crop uptake. The actual plant available nitrogen content for equal residual solids is less when the residual solids are surface applied compared to when the residual solids are incorporated into the soil and the NH3-N gas is trapped by the soil. To reflect the lower PAN content for surface applied residual solids due to the volatilization of NH3-N gas, the portion of NH4-N in the residual solids contributing to the PAN is reduced by 50%. The PAN content of residual solids is calculated for incorporated and surface application as foiio A. PAN, incorporated = 0.30 (TKN - NH4-N) +1\1114-N + NO3-N + NO2-N B. PAN, surface applied — 0.30 (TKN - NI-L-N) + 0.5(NH4-N) + NO3-N + NO2-N where: 0.30 = Mineralization factor TKN = Total Kjeldahl Nitrogen NH4-N = Ammonium. nitrogen NO3-N = Nitrate nitrogen NO2-N = Nitrite nitrogen 0,50 = Volatilization factor PAN Applied = (Dry Tons/Ac) (% Solids) (%PAN) 6 MONITO NG The residual solids and soil are sampled at specific intervals to insure beneficial utilization for agricultural production. Residual solids samples are obtained for each land application event, The residual solids samples are collected and delivered to a laboratory qualified to analyze residual solids and familiar with routine environmental sample preparation and standards. A residual analysis is conducted for, but not limited to, the following parameters: ammonia nitrogen, nitrate/nitrite nitrogen, percent total solids, total Kjeldzhl nitrogen, phosphorus, potassium, calcimn, rnagnesiurn., sodium, copper, zinc, cadmium, chromitun, nickel, lead, altuninum, arsenic, micron)", selenium, and pH. Annual TCLP analysis for regulatory compliance is also conducted, Once each year, the fields are sampled for routine soil fertility and lime requirements. Although the soil samples are collected in fall or winter seasons , the soil samples may also be collected between croppings. Once the soil samples are collected, they are delivered to either the North Carolina Department of AgriAgriculture - Agronomic Division or A & L Eastern Agricultural Laboratories, Inc. for routine soil analysis. RECORDS Records pertinent to the successful management of the land application program are maintained for the benefit of the landowner, DWQ and Wampler Foods, Inc. Each year an annual summary of the activities of the program is prepared and delivered to the appropriate agencies and participants on or before the 1st of March. The annual summary includes: 1. A) Source of residual solids B) Date of residual solids application C) Location of residual solids application (field number) D) Method of application E) Weather conditions F) Soil conditions G) Type of crop or crop to be grown on field H) Volume of residual solids applied in gallons/acre and dry tons/acre I) Annual and cumulative totals of dry tons/acre of residual solids, annual and cumulative pounds/acre of each heavy metal (which shall include, but not be limited to lead, nickel, cadmium, copper, and zinc), annual pounds/acre of plant available nitrogen (PAN), and annual pounds/acre of phosphorus applied to each field. A representative annual soil analysis which includes the following parameters: standard soil fertility test, % base saturation, phosphorus, potassium, lead, zinc', magnesium, pH, manganese, cation exchange capacity, sodium, nickel', cadmium', copper, and calcium. A quarterly residual solids analysis which includes the following parameters: % total solids, chlorides, phosphorus, lead, copper, cadmium, sodium, total nitrogen, nitrate nitrogen, nitrite nitrogen, aluminum, magnesium, sulfate, potassium, zinc, nickel, chromium, calcium, ammonia nitrogen, pH. 4. An annual Toxicity Characteristics Leaching Procedure (TCLP) analysis of residual solids `Soil analysis f these parameters shall be conducted once prior to permit renewal on each site which has received residuals ' during the permit cycle. SMUAL SOLDS GENE® TION D C T The combined wastewater flow is generated from the process of waters used in the killing d dressing out ofturkeys; whici includes process water 99%),'pius a small contribution of s waste (<t ",,, vhich is discharged directly into two loons in sequence. The first lagoon has aeration ar a that is curtained off from the second lagoon and then effluent is discharged into the Union. County treatment system. LISTING OF POTENTIAL SITES The Marion Cox farm (Tract UN-32) has seven fields that were previously permitted. The additional potential sites are adjacent to the currently permitted acreage. Please note that the installation of a center pivot irrigation system for application of animal waste has reduced previously permitted net acreage. This information is contained in the tables below as well as in the site package. POTENTIAL SITES 8 811 49.9 9 70_3 64.0 T 18.1 18.1 0/SOYBEAN/ CORN/SMALL GRAIN 0/SOYBEAN/ CORN/SMALL GRAIN 0/SOYBEAN/ CORN/SMALL GRAIN 0/SOYBEAN / CORN/SMALL GRAIN T 69.2 56. 0/SOYBEAN / CORN/SMALL GRAIN 48.7 42.5 0/SOYBEAN CORN/SMALL GRAIN TRACT TOTAI 6.6 266.6 FIELD NO. CHANGES TO PREVIOUSLY PERMITTED SITES FSA Ac. 69.0 T 32 3 PREVIOUS NET NET Ac. Ac.* CROP 61.0 25.3* T - 32 T - 32 4 TOTAL 168.8 72.3 310.1 135.3 129.3* 6 .5 33.6* 257.8 188.2 MILO/SOYBEAN/ CORN/SMALL GRAIN M1LO/SOYBEAN / CORN/SMALL GRAIN MILO/SOYBEAN / CORN/SMALL GRAIN *Note: These fields have reductions in net acreage due to addition of center pivot irrigation system for animal waste. 10 State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management Non -Discharge Permit Application Form (THIS FORM IN Y BE PHOTOCOPIED FOR USE AS ,itiV ORIGINA t) LAND APPLICATION OF OTHER RESIDUAL SOLID This application is intended for facilities which are EXEMPT from 40 CFR Part 503 I. GENERAL INFORMATION Applicant's name (please specify the name of the municipality, corporation, individual, : Wampler Foods, Inc. 2. Print Owner's or Signing Official's name and title (the person who is legally responsible for the facility and its compliance): Mr. John Gangwer, Environmental Affairs Manager 3. Mailing address: P.O. Box 668 City: Marshville State: NC Zip: 28103 Telephone: ( 540 ) 564-6629 4. Application Date: June 1999 5. Fee Submitted: $ 205,00 [The permit processing fee should be as specified in 15A NCAC 2H .0205(c)(5).] 6. Specify whether these residuals will be land applied to: X agricultural lands, forest, public contact sites, reclamation sites; (Please be advised, if these residuals will be distributed for lawn or home garden use, the application for the "DISTRIBUTION OF RESIDUAL SOLIDS- should be completed rather than this application.) 7. If the alternative for residual disposal consists of "surface disposal" as defined under 40 CFR Part 503, please complete the application titled "SURFACE DISPOSAL OF RESIDUAL SOLIDS." Please identify if there is any storage of residuals in a surface impoundment or disposal thru landililing. Explain: NrA 8. For Class B Residuals (or Class A Residuals to be land applied on a dedicated site), please specify the number of acres on which residual solids are to be land applied under the authority of this permit: Proposed in this application; 266,6 acres, total (current and proposed); 9. Cou.nty(ies) where residuals will be land applied: Union IL PERMIT INFORMATION 645.3 acres 1. Application No. (will be completed by DEM): 2. Specify whether project is: new; renewal *; X modification * For renewals, complete all sections included in the application, in addition, please submit updated cumulative loadings for the ten (10) pollutants and updated owner's agreement for each site, 3, If this application is, being sub.nutted as a result of a renewal or modification to an existing permit, list the existi number WQ0006860 and its issue date July 7, 1997 g ermit FORM: LAORS 0219'5 Page 1 of 18 111. FACILITY INFORMATION (attach additional pages for additional sources of residu ls : 1. Name of facility where residuals are generated or prepared : Wampler Foods, Inc. 2. Facility permit number: CM-28 facility permit holder: Wampler Foods, Inc. 3. Specify whether facility in Section 111.1 is owned by: federal; X private; state; local government. 4. Specify facility design flow: 1.20 MGD; facility average daily flow: 0.60 MGD; Type of residual storage: Two Lagoon Basins Volume of residual storage; 10 MG Length of residuals storage at facility:1 year (the Division requires a minimum 30 days storage in units that are separate from treatment system, i.e, not in clarifiers, aeration basins, etc.); Maximum storage time of residuals between application events: > 1 year . Estimated volume of residuals: 1,300 (dry tons/yr.); 5. Are there any other storage facilities, other than the above, currently on site: Yes; X No. If Yes, please identify: 6. Facility contact (person familiar with residuals preparation): John Gangwer 7. Facility contact's telephone number: (540) 564-6629 8. Location of treatment facility; North Carolina State Union County 9. Mailing address: Wampler Foods, Inc. P.O. Box 668 Marshville, NC 28103 10. Latitude: 35° 0000"N Longitude 80° 22' 30"W 11, Specify the source of the residuals: treatment of water (alum sludges); treatment of industrial wastewater (100% industrial residuals); X treatment of industrial wastewater mixed with domestic wastewater (please specify appropriate percentages of >99 % industrial wastewater, <1 % domestic wastewater); other (explain) ; Attach an explanation of either the treatment process, manufacturing process, or how the waste is generated. Provide full And complete details of the entire process. 12. Does the facility which generates the residuals have an approved pretreatment program? X Yes; No. This includes facilities which are classified as a "Class I" facility (any publicly owned treatment works required, under 40 CFR 403.8, to have an approved pretreatment program or any facility treating domestic sewage that is classified as "Class I" by the appropriate Federal or State authority). IV. RESIDUALS INFORMATION (attach additional pages for additional sources of residuals): 1, Information for Hazardous Waste (RCRA) Determination, The information requested on the limitations specified below pertain only to those residuals that are generated from a municipal wastewater treatment facility with industrial contribution or active pretreamient program and from any other treatment facility with wastewater sources that include industrial sources. a. Are any of the residuals covered by this application listed in 40 CFR 261.31.-261.33? Yes; X No. If Yes, list the number(s): FORM: LAORS 02/95 Page 2 of 18 b. Do the residuals exhibit any of the four characteristics defined by 40 CFR 261,31-261.33? Yes; X No. Attach laboratory results for the Toxicity Characteristic Leaching Procedure Analyses, Reactivity, Ignitability, and Corros itfor each residual. (Please note TCLP Analysis in Appendix II) Note: If the following constituent levels (as determined by the Toxicity Characteristic Leaching Procedure Analyses) are exceeded in the residuals or if the pH of the residual is not within the range listed below, the residual is by definition a Hazardous Waste. Chemical analyses must be made to Minimum Detection Levels, Arsenic Benzene Carbon tetrachloride Chlorobenzene Chrom ium m-Cresol Cresol 1,4 -Dichlorobenzene 1,1 -Dichloroethylene Endrin Hexachlorobenzene Hexachloroethane Lindane Methoxychlor Nitrobenzene Pyridine Silver Toxaphene 2,4,5-Trichlorophenol 2,4,5-TP (Silvex) pH (2:1 vol. / wt): >2.0s.u. - <12.5 s.u. PPM 5.0 0.5 0,5 100.0 5.0 200,00 200.00 7.7 0,7 0.02 0.13 3.0 OA 10.0 2.0 5.0 5,0 0.5 400.0 1.0 Barium Cadmium Chlordane Chloroform o-Cresol p-Cresol 2,4-D 1,2-Dichloroethane 2,4-Dinitrotoluene Heptachlor ( and its hydroxide) Hexachloro-1,3-butadiene Lead Mercury Methyl ethyl ketone Pentachlorophenol Selenium Tetrachloroethylene Trichloroethylerie 2,4,6-Trichlorophenol Vinyl chloride PPM 100.0 1.0 0.03 6.0 200.0 200.0 10.0 0.5 0,13 0.008 0.5 5.0 0.2 200,0 100.0 1,0 0.7 0.5 2.0 0.2 NOTE: IF ANY OF THE RESIDUALS MEET THE DEFINITIONS OF A HAZARDOUS WASTE, AS NOTED IN EITHER "A" OR "B" ABOVE, A PERMIT CANNOT BE ISSUED FOR THAT RESIDUAL AND IT SHOULD NOT BE INCLUDED AS PART OF THIS APPLICATION. 2. For each residual, please attach a complete chemical analysis of the material. This analysis must be comprehensive enough to completely characterize the residual and must be based upon a review of the process that generates the material. If the facility that will generate the residual is not yet in operation, the characterization must be based on similar existing facilities and projection based on the type of facility. The analysis must include a minimum of the following parameters and any other known and suspected contaminants that are tributary to the system. Cadmium Cooper Lead Nickel Zinc Aluminum pH Ammonia -Nitrogen Phosphorus Calcium Potassium Magnesium Sodium Nitrate -Nitrite Nitrogen TKN % Total Solids Plant available Nitrogen (by calculation) Wastewater residuals shall not be applied to the land if the concentration of any pollutant in the residuals exceeds the ceiling concentrations specified in the table below. Specify the pollutant concentration of these residuals (attach lab analysis): (Please note Residual Analysis on Page 11A) Pollutant Pollutant Ceiling Concentration Dry Weight Basis mg/Kg Pollutant Concentration (mg/kg) Dry Weight Basis Cadma Copper Lead Nickel Zinc 85 4300 840 420 7500 2.0 613.0 41.0 135,0 160.0 FORM: LAORS 02195 Page 3 of 18 V. PATHOGEN REDUCTION INFORMATION (attach additional pages for additional sources of residuals): En accordance with I.5A NCAC 2H. 0200 pathogen reduction can be achieved using either 40 CFR Part 257 or 40 CFR Part, 503, Since the pathogen reduction requirements found in 40 CFR Part 257 (note, "Processes to Significantly Reduce Pathogens" or PSRP) are incorporated into 40 CFR Part 503, only Part 503 is listed below, Please Check which of the following applies to the subject residual: 100 9/0 Industrial Residuals with no domestic contribution ( Skip this section, proceed to Section VI ): Residuals from the treatment of water (Alum Sludges) with no domestic contribution ( Skip this section, proceed to Section VI ) X Residuals from animal processing plants ( if the residuals are being injected into the soil, please explain the process and the equipment used, skip this section and proceed to Section VI). Industrial residuals with domestic contribution 1, In accordance with 40 CFR Part 503, a residual can not be land applied if it does not meet one of the following alternatives for Class B pathogen reduction. a Please specify a, b I, b2, b3, b4, b5 or c from below (submit all lab analysis, test results and calculations): (Explanation provided in Section I) a. at least seven residuals samples should be collected at the time of use and analyzed for Fecal coliforms during each monitoring period. The geometric mean of the densities of these samples Will be calculated and should be less than 2,000,000 most probable number per gram of total dry solids, or less than 2,000,000 Colony Forming Units per gram of total dry solids. b,the residuals must be treated by one of the following Process to Significantly Reduce Pathogens" (PSRP). 1. Aerobic Digestion - residuals are agitated with air or oxygen to maintain aerobic conditions for a specific mean cell residence time and temperature between 40 days at 2.0°C and 60 days at 15°C. 2, Air Drying - residuals are dried on sand beds or on paved or unpaved basins for a minimum of three months. During two of the three month, the ambient average daily temperature is above 0°C. 3. Anaerobic Di estion - residuals are treated in the absence of air for a specific mean cell residence time and temperature between 15 days at 35°C to 55°C and 60 days at 20°C. 4. Composting - using either the within -vessel, static aerated pile, or windrow composting methods, the temperature of the residuals is raised to 40°C or higher for five days. For four hours during the five days, the temperature in the compost pile exceeds 55°C. 5, Lime Stabilization - sufficient lime is added to the residuals to raise the pH of the residuals to 12 after two hours of contact. c. The residuals shall be treated by a process that is equivalent to a "Process to Significantly Reduce Pathogens" (PSRP), as determined by the permitting authority, based on an evaluation of the recommendations provided by the Pathogen Equivalency Com:mittee, VI. RESIDUALS TRANSPORT AND APPLI How will the residuals be delivered to the application sites Ueak proof trucks, etc.)? Leak prooftanker trurks. 2. What type of equipment will be utilized for land application? High flotation application vehicle with high fiotation discing equipment. 3. 'How will the application of the residual be controlled to ensure that there is proper distribution over the site? Monitored discharge rate and vehicle speed for specific application rates on known square footage, FORM: LAORS 02/95 Page 4 of 18 4. Will the land application operation utilize a contractor who specializes in Residuals Management or will the permittee manage the program? X Contractor; Perrnittee. If a contractor is utilized, .provide the name of the firm, a contact, address, and telephone number: Bio-Nomic Services, Inc, Attn: Mr, David Mott', Land Application Manager 516 Roundtree Road, Charlotte, NC 28217 (704) 529-0000 VII. SITE EVALUATION AND RECOMMENDED LOADING RATES: I. The following sites are to be used for land application under this permit application [please attach map(s), see 1.a.]: Site No. *See Section 111 Application Area [acres] Maximum Slope County Owner/Lessee (Excluding buffers) (in percent) Note: If more than ten (10) sites are to be covered by this application, please attach a form listing all of the sites along with the information listed below: a. A vicinity map must be attached. This map must show the location of each site in relation to at least two geographical references and major intersection (numbered roads, named streams/rivers, etc.). b. For all new or modified sites„ a detailed site location map must be attached delineating both total and buffered acres. This map must be drawn to scale with topographical contour intervals not exceeding ten feet of 25% of total site relief (whichever is more descriptive) and showing the property lines; all existing wells, all surface waters and drainage ways and all dwellings within 500 feet of the land application areas; and all buffers. Note: At least the following buffers must be maintained. If residuals are sprayed on the sites, larger buffers may be required: 1. 400 feet from any habitable residence or place of public assembly under separate ownership or which is to be sold for surface residual application, 200 feet from any habitable residence or place of public assembly under separate ownership or which is to be sold for subsurface residual injection. 2 100 feet between the disposal area and any public or private water supply source, all streams classified as WS or B, waters classified as SA or SB and any Class I or Class IT impounded reservoir used as a source of drinking water,t 3. 100 feet between any surface residual application area and any stream, lake, river, or natural drainage way, 50 feet between any subsurface residual injection area and any stream, lake, river, or natural drainage way.t 4. 50 feet between the residual application area and property lines for both surface and subsurface application (if the original permit was issued with the buffer distance to property line as 100 feet, updated maps must be submitted and new acreage delineated for the buffer to be reduced). 5. 10 feet between the disposal area and any interceptor drains or surface water diversions (upslope),„ 6. 25 feet between the disposal area and any interceptor drains or surface water diversions (downslope), 7. 25 feet between the disposal area and any groundwater lowering and surface drainage ditches. t SPECIFY THE NAME OF AND CLASSIFICATION OF THE CLOSEST DOWNSLOPE SURFACE WATERS (as established by the Environmental Management Commission) TO THE LAND APPLICATION SITE(S), USE THE ATTACHED INFORMATION SHEET (PAGE 9 OF 18) TO OBTAIN THIS INFORMATION. FORM: LAORS 02/95 Page 5 of 18 Note: The maximum slope for land application of :residuals is 10% for surface application and :18% for subsurface application. For each land application site, attach a soil evaluation by a soils scientist (the evaluation must be signed by the soil scientist) AN hich addresses soil color; the depth, thickness and type of restrictive horizons; the presence or absence of a seasonal high 1.4 ate r table or bedrock within three vertical feet of the deepest point of residual application; pH and cation exchange capacity. If the depth to either groundwater or bedrock is less than three feet, please also attach a demonstration, using predictive calculations or modeling methods acceptable to the Director of the Division of Environmental Management, that the use of this site will not result in the contravention of classified groundwater standards as contained in NCAC 2L .0200. In no case shall the se aration be less than one foot. This report must be signed by the soil scientist and submitted with application. 3, For each site, please attach a project evaluation conducted by an agronomist including recommendations concerning cover crops and their ability to accept the proposed loading of liquids, solids, nitrogen, phosphorus, heavy metals, salts and any other contaminant known to be in the residual. A part of the agronomist's recommendations must be a crop management plan. This plan must determine the crops to be grown on the site(s), when they should be grown and how they should be harvested and marketed. This report must be signed by the agronomist and submitted with application. 4. Attach a representative soils analysis of each site. The soils analysis shall include the following parameters, along with any other significant parameter that has been shown to be contained in the residual: Standard Soil Fertility Test includes): PH Phosphorus Acidity Calcium Magnesium Zinc % Humic Matter Sodium Base Saturation (by calculation) And the following Pollutants: Cadmium Lead Potassium Manganese Copper Cation Exchange Capacity Nickel 5. In order to assist DEM in the review of the proposed loading rates, please complete the calculations contained in the attachment titled "Calculations Work Sheet" (beginning on Page 11 of 18). If more than one residual is to be covered by this permit, additional worksheets must be attached. VI. GENERAL INFORMATION: 1. Five (5) complete copies of the permit application and five (5) copies of all required supporting information, including cover letters must be submitted or the application package will be returned as incomplete. 2. Please explain how access to the land application sites, by both people and animals, will be controlled following the application of residuals; Private farmland - No Trespassing - signs posted. a. Animals shall not be grazed on the land application sites within 30 days after the application of residuals. b. Appropriate measures must be taken to control public access to the land application sites during the active site use and for 12 months following the last application event. Such controls may include the posting of signs indicating the activities being conducted at the site, 3, Please explain the procedures that will be used to establish and maintain the buffers during the application process (i.e. will the sites be flagged); Pin flags will be used to denote buffered areas. 4. Please attach an executed "Agreement For the Land Application of Residuals to Private Lands" for each land application site that is not owned by the applicant. A copy of the DEM approved form is attached. If the applicant wishes to use a different form or a modified form, prior approval must be received from DEM, 5. Each application site must be assigned. a site identification number, 6„ Attachments may be utilized to provide the information that is requested in this application foini; however, if attachments are utilized, their location should be so indicated on the application form. All attachments must be numbered to correspond to the individual parts of the application that require the attachment. If the attachments are part of a larger document, a table must be provided that lists the locations ofthe required information. FORM: LAORS 02195 Page 6 of 18 Applic sn sbvi,'te, North has b ry ee by n applhc ti package t be s application anptette t the best a► _ vie ppOrtitt i t`:nn 1t n Date rp d e unrs att req 'snen APPLICATION PACKPACKA t `L Dt AL , i PPO T NG ORM T AND TERIALS, SHOULD B.E.. S NT TO THE MEOWING ADDRESS; NORTH .R€ LINA DIVISION OF ENVIRONMENTAL N GEN ATERQUA Li'LiTv T I TS AND ENGINEERING POST OFFICE BOX- 29 TUILEI,.,NORTH CAROL ' tii -5 T NE NUMBER: (919) 73 'A X UM E (919) 733-9919 Page T Instructions: Processing of this application will not 'be initiated until five (5) copies of all of the following items have been submitted in addition to five (5) copies of the completed application form. If arty of the below items have been excluded from the package, please explain. 1. Is a general location map included? YES X or NO 2. Is a site map (drawn to scale) included which delineates total and buffered acres and shows all property lines, buffers, existing wells within 500 feet, topography, drainage features, and any surface waters? YES X or NO 3. Is a vicinity map enclosed which clearly indicates the projeet's location with respect to State roads and named Surface waters? YES X or NO 4. Is a signed soil scientist report included which defines the following: a) field descriptions of texture, color, and structure, b) depth and thickness of soil horizons, c) presence of any restrictive soil horizons or layers,. d) depth to seasonal high water table, e) the hydraulic conductivity, f) recommended loading rate for the site, YES X or NO 5. Is a signed agronomist's report included which identifies the crop and loading recommendations for N-P-K? YES X or NO 6. Is the Crop Management Plan included in the application package? YES X or NO 7. Has the Land Owner's agreement been completed and signed? YES X or NO 8. Appropriate fee in accordance with 15A NCAC 2H .0205(c)(5)-(eff. February 1, 1993): New Applications, Modifications or Late Renewals Timely Renewals without Modifications YES X or NO 9. Five (5) copies of all reports, $205.00 $250.00 uations. agreements, supporting calculations, etc. must be included as a part of the application package. FORM: LAORS 02/95 Page 8 of 18 Thisform rnust be completed by the appropriate Regional Office and included with the submission of the application package. INSTRUCTIONS TO APPLICANT In order to determine the classification of the watershed in which these land application activities will be located, you are required to submit this form, with items 1 through 8 completed, to the appropriate Division of 17nrrironmantn1 ifnonzornont Pnaloonl Urntnr gonlitv Vornirrrinor (non, ottnni-ind Nriind) At nrnirl4rniirri, von 111$11i Ini IuiiIr1" 11" ritity jiiii ul i cif' a ItTir TT111,1Ti q, ijihti!vbq 11V1 114 II SI II IINN Mir pubjeott trurfaeo waters. You muct identify tho location of the facility and the cicoost downtdopo aurfacc waters (waters for which you are requesting the classification) on the submitted map copy. The application may not be submitted until this form is completed and included with the submittal. 1, Applicant (please specify the name of the municipality, corporation, individual, or other): Wampler Foods, Inc. Name and Complete Address of Applicant: Wampler Foods, Inc. Mr. David G. Hill Corporate Engineer City! 8 State! North Carolina Telephone. Number: (704) 233-4047 Project Name: :pier F 4, Volume of residuals to be land applied: Zip: 28174 1300 dry tons per year 5, Name of closest surface waters: Lanes Creek and Wicker Branch 6. County(s) where land application site Is located: Union 7. Map name and date: USG 8, Applicant Signature: Quad Pageland SC -NC Printed 1971 TO; REGIONAL WATER QUALITY SUPERVISOR Please provide me with the classification of the watershed where these land application activities Will occur, as identified on the attached map segment: Name of surface waters: te.'4/-tck Cinacifiaation (cal autabliched by tho Environmental 'Management Cornroini Proposed Classification, if applicable: Signature of regional office personnel: V 4 V5-- V FORM: LARS 02/95 Page 9 of 18 DIVISION OF EN' IRONMENTAL ANAGEMENT REGIONAL OFFICES 12/94) Asheville Regional Wt Supervisor Washington Regional WQ Supervisor 59 Woodbin Place Post Office Box 150'7 Asheville, NC 28801 Washington, NC 27889 (704) 251-6208 (919) 946-6481 Fax (704) 251-6452 Fax (919) 975-3716 Avery Buncombe Burke Caldwell Cherokee Clay Graham Haywood Henderson Jackson Macon Madison McDowell Mitchell Polk Rutherford Swain Transylvania Yancy° Fayetteville Regional WQ Supervisor Wachovia Building, Suite 714 Fayetteville, NC 28301 (910)486-1541 Fax (910) 486-0707 Anson Moore Bladen Robeson Cumberland Richmond Harnett Sampson Hoke Scotland Montgomery Beauport Jones Bettie Lenoir Camden Martin Chowan Pamlico Craven Pasquotank Currituck Perquimans Dare Pitt Gates Tyrell Greene Washington Hertford Wayne Hyde Mooresville Regional WQ Supervisor 919 North Main Street Mooresville, NC 2.8115 (704) 663-1699 Fax (704) 663-6040 Alexander Mecklenburg Cabarrus Rowan Catawba Stanly Gaston Union. Iredell Cleveland Lincoln Winston-Salem Regional WQ Supervisor 585 Waughtown Street Winston-Salem, NC 27107 (910) 771-4600 Fax (910) 771-4631 Alamance Rockingham Alleghany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie \\' ilkes Forsyth Yadkin Guilford Raleigh Regional WQ Supervisor Post Office Box 27687 Raleigh, NC 27611 (919) 571-4700 Fax (919) 571-4718 Chatham Durham Edgecombe Franklin Granville Halifax Johnston Lee Nash Northampton Orange Person Vance Wake Warren Wilson Wilmington Regional WQ Supervisor 127 Cardinal Drive Extension Wilmington, NC 28405-3845 (910) 395-3900 Fax (910) 350-2004 Brunswick. Carteret Columbus Duplin New Han Onslow Ponder FORM: L. ORS 02i95 Page 10 of 18 CALCULATIONS WORK SHEET This work sheet is designed to assist the Division of Environmental lan Bement in reviewing this application as expeditiously as possible_ Its preparatnonin a complete and accurate manner 1s critical to this review. For permits that cover multiple sources of residuals or different residuals from the same source, use additional work sheets. A. List the specific residual that is covered by these calculations (place or process of orig Wampler Foods, Inc.. Aerobically Digested Sludge What are the total dry tons of this residual to be land applied each year? Total Dry Tons = Gallons of Residuals * Solids * 8,34 Ibs.11ga1lon produced annu.ally 100 2,000 Ibs.Iton Total Dry Tons = * 8.34 lbs./gallon 100 2,000 1'bs.ftor .300 Dry Tons per year If the quantity of residual will. vary significantly or if there will be a larger initial application, please attach a detailed explanation and provide calculations for each variation. B. Complete the follow calculations to establish the portion of the residual that is made up of the various parameters: Total Solids = 3.50 (PLEASE NOTE TIC.T ALL CONSTITUENTS ARE TO IN TOTAL CONCENTRATIONS) Pk Mg/L Cadmium opper Lead Nickel. Zinc Ammonia-N Calcium s um NOw NO2-N Phosphorus olid Deci = mg/kg. d 2,0 35.0 2160.0 x 0.002 x 0.002 x 0.002 x 0.002 x 0.002 x 0.002 10 300.0 x 0.0 1,500.0 3,400,0 x 0.002 x 0.002 < 10.0 x 0.002 7,900,0 ,200.0 9,00.0 Potassium Sodium TKN x 0,002 x 0.002 x 0.002 9,700.0 x 0,002 lbs./dry to 0,004 1.226 0.082 ..____-_ _.._..._..... 0.270 4.320 20.600 .000 6.800 0.020 5.800 x 0,002 x 0,002 x 0.002 4.400 3.800 119.400 FORM: LAORS 02195 Page 11 of 18 Residual Type: Date: pH: °pia Solids WAMPLER FOODS, INC. Marshville, NC Residuals Analysis traary Clarifier Pressed Solids 10-Sep-98 7.40 3.50 Parameter Nitrogen (TKN) Phosphorus Potassit►rtt Ammonia Nitrogen Calcium Calcium Carbonate Fq, Maunesiu►n Cadmium Copper Lead Nickel Zinc 2.210 Pounds/Dry Ton (PPM x 0.002) PPM Dry Weight (% x 10,000) 59,700.000 7,900.000 25,120.000 19,970,000 10„300.000 11,500,000 22,100.000 3,400,000 A&L Labs Report No: R24i1-254 *Determination of Plant Available Nitrogen (PAN): Injected Application: (Mineralization Rat e)(TKN-Ammonia N) + Ammonia N + Nitrate N +Nitrite N = `/% PAN Surface Application: (Mineral iratiot :Itte)(TKN-An.ttrton:ia N 1.19.400 1?. 0{l 4.4110 39.940 23,000 44.200 0 004 11.270 4.32{'1 + (0,5)(Anunonia'N) + Nitrate N + Nitrite N = it PAN Page I IA C. Plant Available Nitrogen (PAN) calculations and land application arca requirements: Mineralization Rate (MR) 30 % (These values can be established for the specific residual or default values can be used for d.otnestic wastewater treatment residuals. If actual values are established, attach the documentation. The default values are as follows): Un.stabilized .Primary and Secondary Residuals 40% Aerobically Digested Residuals 30% Anaerobically Digested Residuals 20% Composted Residuals 10°/0. (If the default values are used, attach an explanation as to why the specific chosen default value is appropriate.) 2. Complete, the following calculations for the application method proposed (Please note, the Mineralization Rate [MR] should be utilized in the following calculations as a decimal): PAN for Surface Application PAN R (TKN — 'N1-1,)] + .5 X + (N0,-NO,-N) PAN = [ .3 X ( 59,700 10,300 )] + .5X ( 10„300 ) + 0 PAN = 19.970 PPMDr Weight PAN for Subsurface Application PAN = R X (TKN —N1-1,)] + (N1-13) + (N0,-NO2-N) PAN =[ X ( 59,700 - 10,300 10,300 ) + 0 PAN 25,120 PPM Dry Weight 3, Total PAN to be land applied per year Total dry tons of residual to be land applied per year: 1,300 Total PAN in pounds = PAN /k Dry Wei X 2000 Po nds Ton per dry ton 1,000,000 (PAN in PPM Dry Weight) X 0.002 = 39.94 Pounds/Dry Ton/Year Total PAN in pounds = (PAN in Pounds / Dry Ton) X Total tons of residual to be and applied 39,94 X 1,300 — 51,922 Pounds/Year Due to the fact that organic nitrogen is mineralized slowly over time, the amount of nitrogen that comes available in years following the initial application must be taken into consideration when calculating application rates for the subsequent years. This being the case, please attach an evaluation of this factor and its impact on loading rates. Show the adjusted PAN for at least five years. The maximum adjusted annual PAN is '76,9'73 Pounds/Year. FORM: LAORS 02/95 Page 12 of 18 NO3-NO2-N-= Min Rate= PAN= 1a PAN= S&AIE, Inc. Greensboro, North Carolina RESIDUAL PAN CALCULATION rrr 10,300 in 0.li mg 0. g pier Foods Inc .rjart (TK _ + .: (NH3) + NO3 - 10 1 0.002 30 4,400 5,150 39.94 LBS/DT Calculate resided nitrogen for rsi the amount of P A /fl T r main 2ND ATAR RESIDUAL PAN 0.0{ f 11cr rt train pplication t deter 0 PAN— lnrlrr.rate (1st year or . - N 2nd year 1 . -NI* 0.002 0 15 49,400 14,8'2'0 PAN= 3 r 1.13 SiOT r n fling from 1st year application RES UAL PAN P$ N= 1 in (2nd year org. - N 3rd year min. - d.t1i12 0 08 34,8; PAN- 4.70 L T reng from lst sear ugh! anon T r'EAR RL ID I L PAN PAN= in.r t (3rd year or . - N th Fear rrrlra» _ NI 0.002 00 5 `, ,3 "3 2. 2.70 LBS/DT aning or 1st year .pphc on P.N Tll 'EAR RESIDUAL PAN PAN= 1 in.raat (4th year org. - N th year min. - 11 0.002 03 27,02 1,3 PAN-- - 1.49 L BS/DT r rnaming from st year appheon Resid PANfrom years 2 thru after the lraltiad application = 19.27 bs 4. Crop information on nitrogen uptake per year (Division 'Recommendations) Crop(s) PAN (lbs./acre/year) Alfalfa 200 Bermuda Grass (Hay, Pasture) 220 BlueGrass 120 Corn (Grain) 160 Corn (Silage) 200 Cotton 70 Fescue 250 Forest (Hardwood & Softwood) 75 Milo 100 Small Grain (Wheat, Barley, Oats) .10.0 Sorghum, Sudex (Pasture) 180 Sorghum, Sudex (Silage) 220 Soybeans 200 Timothy, Orchard, & Rye Grass 200 Coastal Bermuda 350 (Provide for the Crops Specified PAN (lbs./acre/year) 200 160 200 70 250 75 100 100 180 220 200 200 350 Please provide the basis for the uptake rates used if different than Division Recommendation: Most Restrictive Milo doublecropped w/Small Grain 150 100 !Ado 50 Small Grain 5. Total acres needed to land apply the pounds of available nitrogen calculated above Total acres needed + Maximumtotalpoundsof p1ant,aijgnPAN Pounds of nitrogen needed for crop* 76,973 / 150* Milo doublecropped with small grain is most limiting crop. Minimum acres needed based on most restrictive PAN = 513 15 acres This value must be the value for the crop to be grown that has the lowest nitrogen uptake rate per acre. If there are various crops .that will only be utilized for certain sites, please attach the calculations for each site and determine the total needed acres using the format outlined below. D. Calculate the Sodium Adsorption Ratio (SAR) (** This section must be completed inmg/I, to convert: ing/kg. X '?,/a solids [as a decimal] SAR = Na Milli Equivalent + [0.5 (Ca Milli Equivalent + Mg Milli Equivalen CONCENTRATION (mg/1) + Equivalent Weight SODIUM (Na) 66.5 (mg/1) 4- 23 CALCIUM (Ca) 402.5 (mg/I) ÷ 20 MAGNES11JM(Mg 119.0 rnel)+ 12 SAR 0 75 Milli Equivalents of Ion 2.89 20.13 9,92 If calculation sheets are being comIeted for more than one residual or site, please attach a summary sheet that brings the results of all the calculations sheets to one point. FORM: LAORS 02/95 Page 13 of 18 E. Determine the Site Life for this land application site: The lifetime pollutant loadings shall not be exceeded, The site life is determined by calculating the number of years that the site can receive the residual without exceeding the lifetime pollutant loadings. The site life calculations. will be based on the most restrictive crop plant available nitrogen (PAN) requirement specified and the maximum dry tons or residuals to be land applied annually. Therefore, in the table below the Tons of Residuals to he Applied/Acre/Year will be calculated as: 1. Most restrictive crop based on the plant available nitrogen (PAN) requirement: Soybeans doublecropped with Small Grains Associated plant available nitrogen (PAN) requirement: 250 (lbs./acre/year) 2. Minimum acres needed based on most restrictive PAN (as found in C..5 above): 307.88 acres 3. Dry Tons of Residuals to be land applied per year: 1,300 dry tons per year 4. Tons of Residuals to be AppliedlAcrelYear DrY Tons Year of Residuals tq be land.applied inimum number of acres required for land application Tons of Residuals to be Applied/Acre/Year = 4,27 If any of the application sites are to be loaded at greater than the rate specified above, please specify the loading rate and explain: Tons of Residuals to be Applied/A.cre/Year (different from above) --- Explanation: For the purpose of site life determination, the lifetime pollutant loadings shall not exceed the following for the corresponding Cation Exchange Capacities (CEC), Site life for the site covered by this application shall be determined by using the lowest CEC. The appropriate column should be chosen and applied in the "Allowable Lifetime Pollutant Loadings based on CEC" in the table below: Pollutant Lead Zinc Copper Nickel Cadmium In the table below. by the lbs./dry ton Site Life (Yea Pollutant Lead Zinc Copper Nickel Cadmium CEC < 5 (lbs / acre) 500 250 125 125 4,5 CEC 5-15 (lbs / acre) 1,000 500 250 250 9 CEC> 15 (lbs / acre) 2,000 1,000 500 500 18 the highest annual loading (Tons of Residuals to be Applied/Acre/Year) specified above, will be multiplied of each pollutant as found in B above. The Site Life can then be determined by: Allowable Lifetime Loadings (lbs./acre) Projected Pounds to be Applied/Acre/Year Tons of Residuals to be Applied per Acre per Year 4.22 4.22 4.22 4.22 lbsAiry ton ofeach pollutant (as found in Part B above) 0.082 4,320 1.726 0 270 0,004 Compare the nine (9) pollutants above and determine which po The Limiting Pollutant is Zinc Projected Pounds to be Applied/Acre /Year 0.346 18.230 5. 174 1,139 0,017 at vil It Allowable Lifetime Pollutant Loadings Based on CEC. From Chart Above (lbs./acre) 1 ,000 500 250 250 9.0 he shortest rife for this site, Site Life (Years) 2890 27 48 220 529 The Site Life is 27 years. FORM: LAORS 02/95 Page 14 of 18 R2 4'8-'254 REPORT NUMBER ACCOUNT 45671 610 NOM1IC 516 F 0uN]: T CHAf VICES ROAD TE NC ?821 LAB NUMBER = 44660 SAMPLE ID = LAG(J1NJ 1 IION ALUMINUM NOANESE COPPER ZINC MMONIA-NITROGEN NO3-NO2 NITROGEN C( (3MTU(1 CHROMIUM NICKEL VALUES AAP A & L EASTERN AGRICULTURAL LABORATORIES, INC. 7621 Whitepine Road • Richmond, Virginia 23237 • (804) 743-9401 Fax No. (804) 271-6446 WAGE 1 AN t LYSIS 1DETECT1~1N. LIMIT ANlkLYSFC MG/KG) A S' DATE -. 61.3 2,160 10300 ND 2.0 76 135 1►F;Y WE !'1`F BASIS EXCEPT AS NOTE usrve, , c atochal,,aal a J C Mt jc: M O'9/14/98 09/14/98 19/14/913 09/14/98 09/14/98 09.14/98 09/14/98 09/14/98 DATE SAMPLED 09/10/98 GATE RECEIVED' 09/1.1/98 DATE REPORTED 09/16/98 846 E146 60 346-601.0 fJ 4 6- 6 0 1 0 B'I6-• 6010 350 4500 -NO3 'F �046_ 7I3:Li 646- 6010 U46-6010 1-1 0 z D A €A[_YS:ES REPORT A & L. EASTERN AGRICULTURAL LABORATORIES, INC. 7621 Whitepine Road • Richmond, Virginia 23237 • (804) 743-9401 Fax No. (804) 271-6446 R246- 2:; 4 ACC©u[ T 45671 PAGE 2 REPORT NUMBER FlIO-NCIhfiG SERVICES, INC. ,6 ROUN'DTREE ROAD A`RLQTTE NC 28?.17 LAD NU FI EF 44668 AMPLE 1 L w LAGOON B ETER LEAD AR5EN1 C 71E. CURY 5 TII i1 ► ESU0 t : 1 VALUES ARC: ON A rifiY WEIGHT BASIS EXCEPT Ali NC}TEDD . ANALYST. ANALYST YST DATE RVICESy INC. DATE SAMPLED 09/10/98 DATE RECEIVED 09/11./98 It,ATE REPORTED 09/ 16/79 946 6010 MARION COX FARM TRACT UN-32 The Marion Cox Farm is located in the southeastern corner of Union County. The farm is approximately 7 miles south of Monroe, North Carolina and is located 0.7 miles south of the corner of the intersection of Highway 601 and S.R. 1940 (Latitude 34° 51' 25" Longitude 80° 26' 30"). The farm is located on the eastern side of Highway 601. There are six additional fields which total 266.6 net acres that are proposed as land application sites. The addition of these fields to permitted land is due to land purchases by Mr. Cox, Fields 8, 9, 10, 11, 12, and 13 are currently being used for crop production in small grain, corn, soybeans, and milo. The topography over the fields vary from gently sloping to moderately sloping, however several erosion control structures have been implemented at the farm. A center pivot irrigation system has also been installed on the property to dispose of swine waste. However, the land being used by the center pivot irrigation system will not be utilized for land application activities. The center pivot irrigation system also affects the net acres previously permitted for this site, The acreage for affected fields has been modified and can be found in the Field Data Sheet for the Previously Permitted Land contained in this section. Buffer requirements for set backs from drainage areas, residences, property lines, and water supplies have reduced the useable areas at the farm. However, the useable acreage in these fields should be considered prime for use as a land application site. Refer to "Buffer Maps" and Field Data Sheets" for specific buffer requirements and acreage totals. The results of the soil analyses for these fields, included in this report indicate no gross deficiencies in the fertility of these fields. By using standard agricultural practices for the .management of forage and crop production, the operator should see significant benefits from the application of residuals. Both the soils and the crops should be able to assimilate the proposed. loadings of liquids, solids, nitrogen, phosphorus, heavy metals, and salts known to be in the residual. This assessment is based on the residual. analysis provided, the planned application rate, proper crop management guidelines and adherence to permit requirements. Soil pH should he maintained above 6.0 and at levels to ensure optimal crop production. Nitrogen is considered the most limiting characteristic of these residuals, however soil tests should be reviewed annually to identify any changes in the nutrient status of the soil. Crop rotations and management practices should be evaluated prior to each application to account for changes in the proposed crop rotation and land use objectives. Crop management guidelines that will be of importance for this site will be: timing of application events with plant nutritional needs and periods of plant dormancy, split applications to prevent hydraulic overloading or nutrient leaching, and performance of proper stabilization methods to fit crop and soil needs, A field investigation was conducted by a soil scientistiagronomist. Preliminary soils information for this site was obtained from Union County Soil Conservation Service. A licensed soil scientist preformed site borings to characterize the proposed application sites. Fields 8, 9, 10, 12, and 13 consisted primarily of Badin, Cid, and Tatum soil series. Fields 8, 9, 10, 12, and 13 should have soil borings to verify that the apparent water table is greater than three feet below the land surface prior to land application of residuals. Field I 1 contained the Tatum soil series and is recommended for year round applications. Field investigation sheets are included in this Section. Soil series characteristics are contained in Appendix I of this report. No Carolina Division of Environmental Management AGREEMENT FOR THE LAND APPLICATION OF WASTEWATER RESIDUALS TO PRIVATE LANDS Permittee: ilampler food Contact Person: John Ganglier Address of Permitree; P.o, 0©$ 6,68 r v List of wastewater residuals to be applied to ktese i, ds: As rooted in pe Site ID Number Field Number: Se krtaet,,ed Location of Lid to be used for residual application (include map for each site): See Attached Owner of Property used for residual application: t!i on Cox Lessee of Property (if appropriate): N/A Land use or cropping patterns: As . noted Intended use or dispo n of crops: Anima eed. The undersigned land owner or his representative hereby permits hereinafter referred to as the Permittee, to apply the above listed residuals onto the land at the location shown as described herein in accordance with the restrictions and stipulations as given below. The landowner or his representative receives, in consideration, full use of the nutrient value of the applied residuals while the Permittee receives, in consideration, the use of the land described above for the disposal of wastewater residuals. This agreement shall remain in effect for the Length of the Division of Environmental Management land application permit and shalt be renewed each time the Land application permit is renewed. The undersigned land owner or his representative and the Permittee agree to abide with the following restrictions and stipulations until such time as written notification, given thirty (30) days in advance, modifies or cancels this Land owner's)Agreernenlf. Notification of cancellation of this agreement shall be immediately forwarded to: Division of Environmental Management Permits and Engineering Unit Post Office Box 29535 Raleigh, North Carolina 27626-0535 FORM: LAORS 06194 Page 15 a STIPViaATiONS; I , The landowner or his representative hereby authorizes the Permirtee, County and State Officials or their representatives to inspect each parcel of property prior TO, during, and after residual application and to established monitoring facilities on or near the application site as required by the residual land application permit 2 The landowner or his representative authorizes the Perrnittee, County and State Officials or their representatives to take necessary soil, surface and ground water samples during the term of, and twelve (12) months after termination of, this Agreement. . The Perrnittee will provide each landowner or his representative with a copy of the land application permit as issued by the N.C. Department of Environment, Health and Natural Resources (NCDEHNR) Division of Environmental Management (DEM) for the land described above prior to commencement of residual application. The NCDEHNR-DEM permit will specify maximum application rates, limitations and other restriction., prescribed by the laws and regulations. 4. The Peirnitiee has provided the landowner or his representative with information and data conceming the program for land application of residuals to privately owned lands which includes an analysis of constituents of the residual, residual application methods and schedules for typical cropping patterns and a description of the equipment used by the Perrnittee for residual application. 5. The Permittee will furnish each landowner or his representative with a copy of the results of each soil analysis. 6. The site shall be adequately limed to a soil pH of at least 6,0 prior to residual application. Residuals may be applied to aims with a pH of less than 60 provided a sufficient amount of lime is also applied to achieve a final pH of the lime, residual and soil mixture of at least 6.0, 7. The landowner of his represen tine will inform the Perminee of any revisions or modifications to the intended use and cropping patterns shown above prior to each planting season to enable the Permittee to amend this Agreement and schedule applications at appropriate periods. Within the limits of the NCDEHNR-DEM permit, the owner or his representative and the Perrnittee will determine residual application rates and schedules based on crop patterns and the results of soil samples. 8. Crops for direct human consumption shall be harvested in accordance with the conditions of the permit. . The landowner or his representatives or successors shall adhere to the provisions of this Agreement for a period of eighteen (18) months from the date of the most recent residual application, 10. Appropriate measures must be taken by the Perrnittee or Land Owner (Lessee) to control public access to the land application sites during active site use and for the twelve (12) month period following residual application. Such controls may include the posting of signs indicating the activities being conducted at each site. 11. Specific residual application area boundaries shall be clearly marked on each site by the Permittee or Land Owner (Lessee) prior to and during application. 12. Should the landowner or his representative lease or otherwise permit the use of the land by a third party, the landowner shall be responsible to insure the third party agrees and complies with the terms and conditions of this Agreement. I 3, The existing lessee, if any, of the she agrees, by execution of this Agreement, to comp!), with all provisions of this Agreement. FORM: LAORS 06/94 Patte 16 of 18 14. This Agreement all be binding on the grantees, with reference to the subject matter of this Agreemen 13. Animals should not be grazed on residual applied lands within a thirty (30) day period following the residual application. Application sites that are to be used for grazing shall have fencing that will be used to prevent access during these periods after each application, 16. Friar to a transfer of this land to a new owner, a permit modification must be requested and obtained from the Division of Environmental Management. The request shall contain appropriate fees and agreements. In addition, a notice shall be given by the current landowner to the new landowner that gives full details of the materials applied or incorporated at each site. 1*l. Any duly authorized officer, employee, or representative of the Division of Environrrtental Management may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the application site and facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that roust be kept under the terms and conditions of this permit; or may obtain samples of groundwater, surface water, or leachate, uccessors and assigns of the parties hereto 18. The landowner shalt not enter into any additional waste disposal contracts or agreements with another municipality, contractor, or other permitted entity for the land specified by this Agreement. The land application of any additional wastewater residual sources, other than the residuals specified by this permit, is prohibited. • • ► • ► • • • ► • • • ► • • ► ► • ► • * • • • • ► • * ► • ► • • • • • • • • ► • • • • • • • • • • • * ► • • • R TRIGTJONS: FORM: LAORS 06/94 Page 17 of 18 NORTH CAROUN. 1, the undersigned Notary Public, do lteteiy certify that • personally appeared before me this day and acknowledged. WITNESS my hand and official seal this day of NOTARY PUBLIC My commission SEAL: COUNTY u ecutinrt off forgoing instrurtten 9 q9f have read !'his !and ownees agreement Gaud do bereby agree to ab de by d owner's agrocnseat and do hereby agrce to abide by FORM: LA ORS 06/94 Page 18 of 18 2 MILES a( BY: RPW DATE: APRIL'99 Tract , UN Fieids 84 -N©MIC SERVICES, INC. NO: Cox. Brothers Farm Union County Tract * 32 FIGURE N 1 l ccation Map SCALE: 1 CHECKED BY: RPW DATE; Y: MEM APRIL '99 USGS QUAD PAGELAND SC - NC.; CONTOUR IC-NOMIC SERVICES, NC. •ads, s .,ert1,F eea Cox Brothers Farm Union County Tract - 32 JOB N©: 1588-99-005 FRE NO. 2 P© Map CHECK DATE: BY: 'PW N BY: MEM BIO-NOMIC SERVICES, INC. m<14v ,,'tA+frrx Cox Brothers ! am Union County Tract - 32 JOB NO: ?t538-99-005 FIGURE NO. 4 NRCS map COX BROTHERS FARMS FIELD DATA SHEET TRACT T-32 T-32 T-32 T - 32 T T-32 LD NO. FSA Ac. 8 9 10 13 TOTAL ALL SLOPES A Ch Gs Mh Ta Tb 81.1 70.3 39.2 18.1 69.2 48.7 326.6 0 TO 19% BADIN CHEWACLA CID GOLDSTON-BADIN MISENHEIMER-CID TATUM TATUM NET Ac. 49.9 64.0 35.8 18.1 56.3 42.5 266.6 SOIL SERIES Ba, Cm, Mh, Ta Ba, Cm, Ta Ba, Cm, Gs Cm, Ta Ba, Cm, Gs Ba, Ch, Cm, Gs, Tb CROP MILD/SOYBEAN/ CORN/SMALL GRA MILO/SOYBEAN/ CORN/SMALL GRAIN MIL©/SOYBEAN/ CORN/SMALL GRA MILO/SOYBEAN/ CORN/SMALL GRAIN MILO/SOYBEAN/ CORN/SMALL GRAIN MIL©/SOYBEAN/ CORN/SMALL GRAIN TRACT ,D NO TOTAL COX 'I FARMS CHANG S TO PREVIOUSLY PERMITTED F1f iDS F A. 310.1 PREVIOUS E1 Ae., 257.8 E-r .fir:.* 25.3 129.3 6 188. 0 MILD/t/ CORN/SMALL GRAIN La/SOYBEAN/ CORN/SMALL IN L// *Note: TheserrdsIrave reductionsrr net acreage dueto addition of nt r p rigation system for nlrrral wa 11VUA. Agruu u Iteeuyz CreER no ad ei�r, r 27uui-u465 1y19) ,a,-65, soil Test Report Agronomist Coanniients: The heavy Ellettl ccrct:cac�tr icartiller applicatiow eld fo �F1 alien N,C. CITtlENS TOR WER i0 i1'FARS Ap>,plied Li Re dations Farm: Tract-32 Union Co ound levels and should pose no threat to c, Crop ar 1'etar 1st Crop: Small Grains 2nd Crop: 0} :y 0 1 Cu Zn 0 0 0 neport mo: 3y1.Ly S&.S11°. 0 3711. Old Batticgrunnnd i d, Grecnshoro, NC 27410 11 Mn 0 See Note 3 i Test Results Soil Class MIN 'ield Info ,Sample r1'n. 007 Test Results • lion s 1L4!%, MIN 0.51 Field Inform Sample No. II10 Test Results 1ST% V Last Crop Sail Class IIM% MIN 0.51 eld Infort 1,35 e No. Last Crop Small Grains Test Re utts CEC 07 Mo dLune T%A CEC BS% Applied. Line .S1fr CEC 5.8 1y4 45• 0 Ac 61 1 11 1 Reco datioius Crop or Year 1st Crop: Sovbetns 2nd Crop: Ca% Mg% Mn-I Mn-AI (1 66.0 15,0 31.4 197 0 rtc p1I P-1 h-1 Ca% Mg% 1.4 63 91 2) 73,0 Recommendations Crop or Year 1st Crop: Milo (Grain Sorg,l 2ou1. Crop: 3,2 Applied. Lune Reco 4,7 end Cro/. or Year 1st Crop: Soybeans end Crop: Lime 2, 2T lime 2.1T t1 N 11 Al () 2r1-1 Zn-Al Cu-1 S-1 SS-1 ATh-N NIL'-N lira 6 Il Mg Cu Zn 70_00 0 0 0 -AI (2) Zn-I Zn-AI Cu-I 121 12t 204 lip 1 Ira-, I (1)Mn-Al (2) 627 39}3 N KO -60 67 Mg 0 67 0 2 Zn Cu-1 S-1 48 =ill Zn 11 Mn See Note Mn Na See 14'ni'e 3 See Note l ass MIN t N N'-7/N N' N !-SS 0 1l tJ 04141A/ day N� laV N-k)N !-SS OZ 6.001 i'8 PuZ ( )TV-1ul44!)!'4/-u!V !-"W %'!4' ;t' 001-08 N array Pier (°S up9) 0mv tvai JO rjO.r) sump,,pUa[ ©aaa O!4' awn M ddlf (7 01 c10 d•l(J1,t!1S. O1l 0 7 'td 671.6 : :o iiodax 0 Y0 O► -OZ ON s ow! N uolar `xol :ramoir) S 7-Sfif (Gila ' S9 't-LncLZ suei rpuaiutuoaaj T it prom maaa;) tetra O!4' UO! 710 tworwIJJOJUI ppam ulouo F V(flM t uest ons rrrrr a amt ID 008 009 010 011 012 013 E UI - EXT`CTION these soak Cd Cadmium + . 19) Cox, Man 6409 Rape Rd. Monroe, NC 2 ] Unto cl h referred to the Agronomic1 err s rrn,Soil Testing Section_ Nickel Pb Lead Se "lemur r g/ m3 (ppm) , Cr `lrr°o iurr Report 39129 As Arsenic 0.20 0.20 0.10 0,10 0.10 0.10 030 0.50 0.50 0,30 0.3,, 0.60 2.70 2. 90 1.20 0.10 1.0 0,01 0.00 0,00 0.00 0.00 0.00 0.20 111 11 6.0 4.03 5.? S&ME, INC. FIELD INVESTIGATION SHEET PR©.IECT: FARM / SITE NO.: FIELD NO.: Legend: sand loamy sand sandy loam sandy clay !oam clay clay loam Depth Of Seasonal High Water Table: Depth Of Apparent Water Table: Depth Type Of Restrictive Zone: Type Of Crop: Comrnen Most Similar Series: Described By: sil - sic] - BORING NO.: SOILS INFORMATION yam clay loam g - granular wsbk weak subangular blocky msbk - medium subangular blocky ssbk - strong subangular blocky GENE 0 TION Date: S&ME, FIELD INVESTIGATION SHEET PROJECT: FARM / SITE NO.: FIELD NO.: SOUS INFORMATION HORIZO D. TE. 2 7 SOIL PROFILE DESCRIPTION STRUC 2 COLOR IOTTLES COLOR Legend: sand loamy sand sandy loam sandy clay loam clay clay loam Depth Of Seasonal High Water Table: Depth Of Apparent Water Table: Depth Type Of Restrictive Zone: Type Of Crop: Comments: Most Similar Series: Described By: sil - silt loam sicl - silty clay loam g - granular wsbk - weak subangular blocky msbk - medium subangular blocky ssbk - strong subangular blocky / TION S&iVIE, INC. FIELD INVESTIGATION SHEET PROJECT: FARM SITE NO.: FIELD NO.: Legend: p - s - sand Is - loamy sand sl sandy loam scl - sandy clay loam c - clay cl clay loam Depth Of Seasonal High Water Table: Depth Of Apparent Water Table: Depth Type Of Restrictive Zone: Type Of Crop: Comments: Most Similar Series: Described By: BORING NO.: SOILS INFORMATION SOrL PROFILE DESCRD1TLO sil - silt loam sicl • silty clay kam g - granular wsbk - weak subangular blocky rnsbk - medium subangular blocky ssbk - strong subangular blocky GENE -r ORMATION S&ME, INC. FIELD INVESTIGATION SHEET PROJECT: 'FARM. / SITE NO.: FIELD NO.: 1 4RIZON DEPTH it TEXT SOILS INFORMATI+4 N SOIL PROFILE DESCRIPTION STRUCTURE VIATRTX COLOR MOTTLES COLOR Legend: s - sand is - loamy sand sl - sandy loarn scl - sandy clay loam c • clay cl - clay loam Depth Of Seasonal High Water Table: Depth Of Apparent Water Table: Depth Type Of Restrictive Zone: Type Of Crop: Comments: st Similar ;Series: Described By: sil - silt loam sicl - silty clay loam g - granular wsbk - weak subangular blocky msbk - medium subangular blocky ssbk - strong subangular blocky Ai/4 GENERAL INFORMATION S&ME, INC. D INVESTIGATION SHEET PROJECT:. FARM 1 SITE NO.: FIELD NO.: Legend: BORING NO.: SOILS INFORMATION sand loamy sand sandy loam sandy clay loam day clay loam Depth Of Seasonal High Water Table: Depth Of Apparent Water Table: Depth Type Of Restrictive Zone: Type Of Crop: Comments: I air Series: Described By: SOIL PROFILE DESCRIPTION sil - silt loam sic! - silty clay loam g - granular wsbk - weak subangular blocky msbk - medium subangular blocky ssbk - strong subangular blocky GENE ��F Swr6) ORS TIGN Date: S&CIE, INC. FIELD INVESTIGATION SHEET PROTECT: FARM / SrrE NO.: FIELD NO.: O.: SOILS INFORMATION SOIL PROFILE DESCRIPTION HORIZON DE TE STRi COLOR MOTTLE S COLOR Legend: s - sand Is - loarny sand sl sandy loam scl - sandy day loam c - clay cl - clay loam Depth Of Seasonal High Water Table: Depth Of Apparent Water Table: Depth Type Of Restrictive Zone: Type Of Crop: Comments: Most Similar Series: Described By: l - silt loam sicl - silty clay loam g - granular wsbk - weak subangular blocky msbk - medium subangular blocky ssbk - strong subangular blocky i 1 i t GENE] O ON er Date: DIVISION OF WATER QUALITY GROUNDWATER SECTION August 31, 1999 MEMORANDA', M To: Kim Colson Water Quality Section Through: Ted L. Bush, From: Brian Wootton Subject: Permit Amendment Request Wampler Foods, Inc. Land Application of Residuals Union County Permit No. WQ0006860/GW9913 Shannon Thornburg: SERG Review Engineer 1999 The Groundwater Section has reviewed the subject permit amendment request to an additional 266.6 acres to the permit, for a total of 645.3 acres in Union county. Regional Office staff noted during the inspection of the new fields (by soil borings) that the evidence of seasonal high water table is greater than three (3) feet below land surface; therefore, these sites can be used year- round, provided that the separation distance between the waste and the water table is greater than three feet at the time of application of residuals. Based upon the Groundwater Section's review of the subject permit application and supporting documentation, the Groundwater Section makes the following recommendations: �idualsaha11 be applied to thesites when the Ater table is. JessAlialt_tltt t. Verification of th.e water table elevation by soil borings must be conducted on all sites to receive residuals, within 24 hours, prior to application of residuals. After verification of the water table is concluded, the soil borings must be filled in with soil excavated, to decrease the chance of residuals contarninatin.g the surficial aquifer, The (TOMPL1ANCF BKR.INDARY for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards, The Compliance Boundary for the disposal system individually permitted prior to December 31, 1983 is established at either (1) 250 feet from the waste disposal area, or (2) 50 feet within the property boundary,. whichever is closest to the waste disposal area, An exceedance of Groundwater Quality 1 Standards at or beyond the Compliance Boundary is subject to immediate r rnediatiun action in addition to the penalty provisions applicable und r General Statute 14-215#6A a 1 In accordance with 1.5.E NCAC L, a RFWEW BOIT ARY is established around the disposal system midway between the Compliance Boundary and the perimeter of the waste disposal area, Any exceedanee of standards at the Review Boundary shall require emediation action on the part of the pe ittee Any additional groundwater quality monitoring, as deemed necessary by the Division, shall be provided *Denotes different language than the shell docuzr ent, cc: Barbara Christian Permit Files tate of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Gregory J. Thorpe, PhD., Acting Diredtor MR JOHN GANGWER PILGRIM'S PRIDE CORPORATI PO BOX 7275 BROADWAY VA 2281.5 Dear Mr. Gangwer: 0' V August 6, 2001 RGINIA NCDENR NORTH CAROLINA DEPARTMENT OF EN VIRON M ENT AND NATURAL RESOURCES AUG 1 5 2001 Subject: Permit No. WQ0006860 Pilgrim's Pride Corp. of Virginia Land Application of Residuals from the Treatment of Wastewater Union County In accordance with your name change request received on May 15, 2001, we are forwarding herewith Permit No. WQ0006860, dated August 16, 2001, to Pilgrim's Pride Corporation. for the continued operation of a wastewater residuals land application program at its Marshville, North Carolina facility. This permit is being inodified to reduce the acreage of three previously permitted land application sites (i.e., areas permitted for the spray irrigation of animal waste are being buffered out) as well as to add new acreage associated with the Cox Brothers Farm. This permit shall be effective from the date of issuance until June 30, 2002, shall void Permit No. WQ0006860 issued April 7, 2000, and shall be subject to the conditions and limitations as specified therein. Please take. time to review this permit thoroughly. Of special interest are the following amended. provisions: • Condition. I. L: Because acreage associated with new land application sites are being approved with this permit modification, this condition requires that the Permittee contact the Mooresville Regional Office as well as the appropriate local official prior to initiating land application activities on these new sites. • Condition 1. .5.: This condition has been amended with a requirement that the Mooresville Regional Office be contacted in the event that the subject land application program is not operating satisfactorily. • Condition I. 12.: This condition details the Division of Water Quality's (Division) policy that requires treatment or special management of animal processing residuals such that the potential for vector attraction and the development of nuisance conditions are minimized. • Condition II. 4.: This condition has been amended with some language pertaining to allowable plant available' nitrogen (PAN) loading rates when land application sites are double -cropped. • Condition II. 7.: This condition has been amended to reflect the adoption of new rules by the Water Pollution Control System Operators Certification Commission (WPCSOCC). The referenced regulation is now 15A NCAC 8G .0202. • Condition 11. 9.: This condition has been am.ended to require the establishment of a cover crop within 30 days of an application event on land without a previously -established cover crop. 1617 Mail Service Center, Raleigh, North Carolina 276 7 Telephone (919) 733-5083 Fax (919) 715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper * Condition HI. 6.: This condition has been amended to require quarterly monitoring for compliance with the pathogen reduction requirements as well as with Condition I. 12, • Condition III. 7.: This condition has been amended to reflect the new mailing address to be used when submitting all monitoring and reporting information, • Condition IV. 1.: This condition describes the verification procedure to determine that the water table elevation is more than three feet below the land surface. • Condition VI. 3.: This condition lists all new, modified, and existing land application sites that are approved to receive residuals generated from the treatment of wastewater at Pilgrim's Pride Corporation of Virginia, Marshville, North Carolina facility. Please pay particular attention to the monitoring and reporting requirements contained in this perniit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems, If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing within 30 days following receipt of this permit, This request must be in the font" of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. If you need additional information concerning this matter, pl se contact Thelma Williams at (919) 733 5083, extension 556. cc: Union County Health Department Bio-Nonuc Services, Inc. S&ME, Inc, Mooresville Regional Office, Water Quality Section Mooresville Regional Office, Groundwater Section Groundwater Section, Central Office Technical Assistance and Certification hinit Non-Disc:barge Compliance/Enforcement Unit Sincer y, 4/- Gregory J. Thorpe, Ph.D. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH RESIDUALS LAND APPLICATION PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Pilgrim's Pride Corporation of Virginia Union County FOR THE continued operation of a wastewater residuals land application program consisting of the application of 1,300 dry tons per year of residuals from the source listed in Condition I.L. 5., to approximately 645.3 acres of agricultural land in Union County with no discharge of wastes to the surface waters, pursuant to the application received on July 19, 1999 as wellas the additional information received on December 8, 1999 and March 3,, 2000 and in conformity. with the project, plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until June 30, 2002, shall void Permit No, WQ0006860 issued April 7, 2000, and shall be subject to the following specified conditions and limitations: PERFORMANCE STANDARDS 1. The Mooresville Regional Office, telephone, number (704) 663-1699, and the appropriate local, v rnmental official (i.e., the County Manager/City Manager) shall be notified at least 24 hours prior to the initial application of the residuals to a site so that an inspection can be made of the application site and application method. Such notification to the regional supervisor shall be made during the norrnal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. In addition, the County Manager's office in Union County must be notified prior to the initial application, so that they will be aware that the operation has commenced. This permit shall become voidable if the soils fail to assimilate the wastes adequately and may be rescinded unless the sites are maintained and operated in a manner which will protect the assigned water quality standards of the surface waters and ground waters. 3. The land application program shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastes resulting from the operation of this program. 4. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this program,. 5. in the event that the land application program is not operated satisfactorily,. including the creation of nuisance conditions, the Permittee shall cease applying residuals to the sites, contact the Mooresville Regional Office, and take any immediate corrective actions as may be required by the Division of Water Quality (Division). 6. Some of the buffers specified below may not have been included in previous permits for this land application operation. However, any sites or fields that are included in this permit, but were approved with different applicable buffers shall be reflagged to comply with the below buffers.. The following buffer zones shall be maintained: a. 400 feet from residences or places of public assembly under separate ownership for surface application method; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner and .approval from the appropriate regional office, b. 200 feet from residences or places of public assembly under separate ownership for subsurface residual injection method; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner and the appropriate regional office, c. 100 feet from any .public or private water supply source, waters classified as SA or SB, and any Class I or Class II impounded reservoir used as a source of drinking water for both methods, d. 100 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and any other lake or impoundment for surface application, e. 50 feet from any streams classified as WS or B. any other stream, canal, marsh or coastal waters and an other lake or impoundment for subsurface application, f. 50 feet from property lines for both surface and subsurface application methods: g. 50 feet from public right of ways for both application methods, h. 10 feet from upslope interceptor drains and surface water diversions for 'both application methods, i. 25 feet from downslope interceptor drains, surface water diversions, groundwater drainage systems and surface drainage ditches for both application :methods. 7. A copy of this permit shall be maintained at the land application site when residuals are being applied during the life of this permit. A spill prevention and control plan shall be maintained in all residuals transport and application vehicles. 8. Specific residual application area boundaries shall be clearly marked on each site prior to and during application. 9. No residuals at any time shall be stored at any application site, unless approval has been requested and obtained. from the Division. 10. Maximum slope for residual application shall be 10 percent for surface application and 18 percent for subsurface applications. 11. When wastewater residuals are applied, the Class B pathogen requirements as defined in 40 CFR Part 503 or the Process to Significantly Reduced Pathogens (PSRP) as defined in 40 CFR Part 257 Appendix II shall be met. Additionally, an evaluation shall be performed which demonstrates the ability of the residuals to comply, with this requirement. Upon request, a copy of this evaluation shall be submitted including all test results and calculations. 12. When residuals from an animal processing facility are being land applied, one of the foliowing shall be completed to control possible nuisance conditions: a. Subsurface injection of the residuals, b. Incorporation of the residuals into the ,soil within 24 hours of the application event, or c. Addition of sufficient lime to the residuals to create a uniform mixture and maintain a pH of 10 for a 30-minute period prior to being surface land applied. II. OPERATION AND MAINTENANCE REQUIREMENTS 1.. The facilities and application sites shall be properly maintained and operated at all times. A suitable vegetative cover, as listed in Condition H. 4., shall be maintained in accordance with the crop management plan outline:d by the local Extension Office, the Department of Agriculture, the Natural Resource Conservation Service, or other agronomist and as approved by this Division, The plant available nitrogen (PAN) value, as listed in Condition II. 4., shall be the limit for the specific crop for the entire year. The Pennittee shall include nitrogen from all sources applied to the permitted sites (i.e., commercial fertilizer, etc.) in this total agronomic rate. 3. An acceptable pH shall be maintained in the soil, residual, and lime mixture, greater than 6.0, on all land application sites to ensure optimum yield for the crops specified in Condition 11. 4. The agronomist shall provide information on the. pH bestsuited for the specified crop and the sod type, 4. The application rates shall not exceed the following for the specified crops: Crop PAN (pounds/acre/year) Crop PAN (pounds/acre/year) Alfalfa )00 Forest (Hardwood, Softwood) 75 Bermuda Grass (Hay, Pasture) 2.20 Milo 100 Blue Grass 1.20 Small Grain (Wheat, Barley, Oats) -100 Corn (Grain) 160 Sorghum, Sudex (Pasture) I 80 Corn (Silage) 200 Sorghum, Sudex (Silage) 220 Cotton 70 Soybeans 200 Fescue 2.50 Timothy, Orchard, S.:. Rye Grass 200 If the approved land application sites are to be double cropped (i.e.., a crop in the spring and a second crop in the fall, with BOTH crops to receive wastewater residuals), then the second crop shall receive an application of nutrients at a rate of no greater .than 50 pounds per acre per year. This practice will be allowed as long as the second crop is to be harvested. If the second crop is to be planted for erosion control only, and is to be tilled into the soil, then no wastewater residuals shall be applied to these fields because the nitrogen will essentially be returned to the soil. 5. No residuals other than the following are hereby approved for land application in accordance with this permit: Permit Volume Source County Number rytons/year) Pilgrim's Pride Corp of Virginia Union Pretreatment Permit No.CM-28 1,300 6. The lifetime heavy metal loadings (pounds per acre) shall not exceed the following for the corresponding Cation Exchange Capacities (CEC): Parameter Lead Zinc Copper Nickel Cadmium CEC < 5 500 250 125 125 4,5 CEC 5 to 15 1000 500 250 250 9 CEC > 15 2000 1000 500 500 18 7. Upon classification of the facility by the. Water Pollution Control System Operators Certification Commission (WPCSOCC), the Permittee shall employ a certified land application/residuals operator to be in responsible charge (ORC) of the land application program. The operator shall hold a certificate of the type classification assigned to the land application program by the WPCSOCC. The Permittee shall also employ a certified back-up operator of the appropriate type to comply with the conditions of 15A NCAC 8G .0202. Adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored residuals into any surface waters. 9. Surface -applied residuals shall be plowed or disced within 24 hours after application on lands with no cover crop established. An acceptable cover crop shall be established within 30 days of the land application event. 10. For areas that are prone to flooding or within the 100-year flood elevation, residuals shall be applied only during periods of dry weather. The residuals shall be incorporated into the soil within 24 hours after application. 11. Appropriate measures shall be taken to control public access to the land application sites during active site use and for the 12--month period following the last residual application event. Such controls may include the posting of signs indicating the activities being conducted at each site. 12. Adequate provisions shall be taken to prevent wind erosion and surface runoff from conveying pollutants from the residuals application area onto adjacent properties or into any surface waters, 13. Residuals shall not be applied in inclement weather or until 24 hours following a rainfall event of 0.5- inch or greater in 24 hours. Any emergency residuals disposal measures shall first be approved by the Division. 1.4. Residuals shall not be applied to any land application site that is flooded, frozen, or snow-covered. 15. Residuals shall not be applied at rates greater than agronomic rates, unless authorized by the Division. 16. Animals shall not be grazed on an application site for 30 days after residuals application. Application sites that are to be used for grazing shall have fencing that will be used to prevent access after each. application. 17. Food crops, feed crops, and fiber crops that do not come in contact harvested for 30 days after residuals application. 1 8. Food crops with harvested parts that touch the residual/soil mixture surface (e.g., tobacco, melons, cucumbers, squash, etc,) shall not be residuals application. with the residuals shall not be and are totally above the land harvested for 14 months after 4 19., Food crops with harvested parts below the surface of the land (i.e, root crops such as potatoes, carrots, radishes, etc.) shall not be harvested for 20 months after application of residuals when the residuals remain on the land surface for four months or longer prior to incorporation into the soil. — Food crops with harvested parts below the surface of the land shall not be harvested for 38 months after application of residuals when the residuals remain on the land surface for less than four months prior to incorporation into the soil. 21. Turf shall not be harvested for one year after residuals application. III. MONITORING AND REPORTING REOU1RENIENTS 1, Any monitor* _ eluding groundwater, surface water, residuals, soil, or plant tissue analyses) deemed necessary by the Division to ensure protection .of the environmentshall be established and an acceptable sampling and reporting schedule shall be followed. 2. Proper records shall be maintainedby the Pcrmiuee tracking all application activities. These records shall include, but shall not necessarily be limited to, the following information: a. Source of residuals; b.. Date of residual application; c. Location of residual application (i..e„ sit d.. Method of application; e. Weather conditions (i.e.., sunny, cloudy, raining, etc..); f. Soil conditions (i.e..„ dry, wet, frozen, etc„); g. Type of crop or crops to be grown on field; h. Volume of residuals applied in gallons per acre, dry tons per acre or kilograms, per hectare; and. Annual and cumulative totals of dry tons per acre of residuals, annual and cumulative pounds per acre of each heavy metal (i.e., shall include, but shall not be limited to, cadmium., copper, lead, nickel, and zinc), annual pounds per acre of plant available nitrogen (PAN), and annual pounds per acre of phosphorus applied to each field. field, or zone nu be A representative annual soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on each site receiving residuals in the respective calendar year, and the results shall be maintained on file by the Permitt.ee for a minimum of five years. The Standard Soil Fertility Analysis shall include, but shall not necessarily be limited to, the following parameters: Acidity Magnesium Calcium Manganese Cation Exchange Capacity Percent Hurnic Matter Copper pH Base Saturation (by calculation) An analysis for the following metals shall be conducted once prior to permit renewal on soils from each site that has received residuals during the permit cycle: Cadmium Lead Phosphorus Potassium Sodium Zinc Nickel 4. A residuals analysis shall be conducted annually from the date of permit issuance by the Perrnittee, and the results shall be maintained on file by the Permittee for a minimum of five years. If land application occurs at a frequency less than annually, a residuals analysis shall be required for each instance of land application. The residuals analysis shall include, but shall not necessarily be limited to the following parameters: Aluminum A rn monia-Nitrogen Cadmium Calcium Copper Lead Magnesium Nickel Nitrate -Nitrite Nitrogen Percent Total Solids pH Phosphorus Potassium Sodium Total Kjeldahl Nitrogen Zinc Plant Available Nitrogen (by calculation) 5. A Toxicity Characteristics Leaching Procedure (TCLP) inalysis shall be conducted by the Permittee annually. The TCLP analysis shall include the following parameters (i.e., note the regulator)levelin milligrams per liter in parentheses): Arsenic (5,0) Cadmium (1.0) Chlorobenzene (100,0) o-Cresol (200.0) Cresol (200.0) 1,2-Dichloroethane (0.5) Endrin (0.02) Hexachlorobenzene (0.13) Lead (5.0) Methoxychlor (100) Pentachlorophenol (100.0) Silver (5.0) Trichloroethylene (0.5) 2,4,5-TP (Silvex) (1.0) Barium (100.0) Carbon tetrachloride (0,5) Chloroform (6.0) m-Cresol (200.0) 2,4-D (10.0) 1,1-Dichloroethylene (0,7) Heptachlor (and its hydroxide) (0. Hexachloro-1,3-butadiene (0.5) Lindane (0.4) Methyl ethyl ketone (200.0) Pyridine (5.0) Tetrachloroethylene (0.7) 2.4,5-Trichlorophen.ol (400.0) Vinyl chloride (0.2) Benzene (0.5) Chlordane (0.03) Chromium (5,0) p-Cresol (200.0) 1,4-Dichlorobenzene (7.5) 2,4-Dinitrotoluene (0.13) .008) Hexachloroethane (3.0) Mercury (0.2) Nitrobenzene (2.0) Selenium (1.0) Toxaphene (0.5) 2„4,6-Trichlorophenol (2.0) 6. All residuals included in this permit shall be monitored quarterly from the date of permit issuance, for compliance with Condition I. 11., and Condition I, 12, of this permit. Data to verify stabilization of the. residuals shall be maintained by the Permittee. The required data ,shall be specific to the stabilization process utilized, but also shall be sufficient to demonstrate clear compliance with the Class B pathogen requirements as defined in 40 C.FR Part 503 or the Process to Significantly Reduce Pathogens (PSRP) as defined in 40 CFR Part 257 Appendix II.. 7. Three copies of all required monitoring and reporting requirements as specified in Condition 111. I ,,. Condition III. 2., Condition III. 3, Condition 111. 4_ Condition 111. 5., and Condition HI. 6. shall be submitted annually on or before, March 1st of the year following the land application event to .the following address: NC Division of Water Quality Water Quality Section Non -Discharge Compliance/Enforcement Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 6 Noncompliance Notification: The Permittee shall report by telephone to the Mooresville Regional. Office, telephone number (704) 663-1699, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the:following: a. Any occurrence with the land application program that results in the land application of significant amounts of wastes which are abnormal in quantity or characteristic. b. Any failure of the land application program resulting in a release of material to receiving waters. c. Any time that self -monitoring information indicates that the facility has gone out of compliance with the conditions and lirnitat•ions of this permit or the parameters on which the system was designed.. d. Any process unit failure, due • known or unknown reasons, that render the :facility incapable of adequate residual treatment. e, Any spillage or discharge from a vehicle or piping system transporting residuals to the application si.te. Persons reporting such occurrences by telephone shall also file a written report in letterform within five days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. IV. GROUNDWATER REQUIREMENTS I. Na residuals shall be land applied to the sites when the vertical separation between the waste, an.d the water table is less than three feet, Verification of the water table elevation by soil borings must he conducted on all sites to receive residuals within 24 hours prior to the land application event, After verification of the water table is concluded, the soil borings must be filled in with the excavated soil to decrease the chance of residuals contaminating the surficial aquifer, The COMPLIANCE BOUNDARY for the land application site is specified by regulations in 15A NCAC 2L. Groundwater Classifications and Standards. The Compliance Boundary for land application sites initiated after December 31, 1983 is established at either (1) 250 feet from the land application site, or (2) 50 feet within the property boundary, whichever is closest. to the land application site. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action in addition to the penalty provisions applicable under General Statute 143-215,6A(a)(1). In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the land application site midway between the Compliance, Boundary and the perimeter of the land application site, Any exceedance of Groundwater Quality Standards at the Review Boundary shall require remediation action on the part of the 'Perrnittee. 3. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall be provided. 7 a V. INSPECTIONS 1. Prior to each land application event, the Pennittee or his designee shall inspect the residuals storage, transport, and application facilities to prevent malfunctions and deterioration., operator errors, and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance, The Permittee shall maintain an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections .shall be maintained by the Pennittee for a period of five years from the date of the inspection and shall: be rnade available to the Division or other permitting authority, upon request. Any duly authorized officer, employee, or representative of the Division may, upon presentation of credentials, enter and inspect any property, premises,. or place on or related to the application site or facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must he kept under the terms and conditions of this pennit; and may obtain samples of groundwater, surface water, or leachate. VI. GENERAL CONDITIONS This permit shall become voidable unless the land application activities are carried out in accordance with the conditions of this permit, the supporting materials, and in the manner approved by the Division. 2. This pennit shall be effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. The following shall be approved sites for residuals application (i.e.,. see attached buffer map). Note that if only one name is provided in the owner/operator field of the table provided below, the owner and operator for the specified. site are the same person. Site No. Owner/Lessee Union County UN32- I Cox Brothers Farms 62.8 UN32-2 Cox Brothers Farms. 58.6 UN32-3 Cox Brothers Farms 75.3 UN32-4 Cox Brothers Farms 129..3 UN32-5 Cox Brothers Farms 33.6 1.3N32-7 Cox Brothers Farms 69.1 UN32-8a Cox Brothers Farms. 49.9 UN32-9a Cox Brothers Farms 64..0 UN32-10a Cox Brothers Fauns 35.8 UN32-I 1 Cox Brothers Farms 18.1 UN32-1.2.' Cox Brothers Farms 56.3 UN32-13a Cox Brothers Farms 42.5 TOTAL ACRES IN UNION COUNTY 645.3 TOTAL AVAILABLE ACRES 645.3 This land application site is partially covered in soils having a seasonal high water table at depths ranging from zero to three feet below land surface. No residuals shall be applied to this field during the period from November through April, inclusive, unless augering on the site verifies that the apparent water table is greater than three feet below land surface. Application Area [acres] (excluding buffers1 8 This permit shall not be automatically transferable. In the event that there is a desire for the land application program to change ownership or a name change of the Perrnittee, a forma i permit request shall be submitted to the Division accompanied by an application fee, documentation from the parties involved, and other supporting materials as ,may be appropriate. The approval of this request shall be considered on its merits and may or may not be approved. 5.. Failure to abide by the conditions and limitations contained in this permit may subject the Perrnittee to an enforcement action by the Division in accordance with North Carolina General Statute §143-215,6A to §143-215.6C. 6. The annual administering and compliance fee shall be paid by the Permit:tee within 30 days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4). 7. The issuance of this pen -nit shall not preclude the Perrnittee from complying with any and all statutes, rules, regulations, or ordinances that may be imposed by other government agencies .e., local, state,. and federal) that have jurisdiction. The Permittee, at least six months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission shall review the adequacy of the facilities described therein, and if warranted, shall extend the permit for such period of time and under such conditions and limitations, as it may deem appropriate. 9. This permit may be modified, revoked, andior reissued to incorporate any conditions, limitations, and monitoring requirements the Division deems necessary in order to protect the environment and public health adequately. 10. This permit shall become voidable unless the .agreements between the Permittee and the landowners and operators/lessees are in full force and effect. The landowner agreements shall be considered expired concurrent with the expiration date of the permit and shall be renewed at the same time the permit is renewed. Perrriit issued this the sixteenth day of August, 2001 NORTH.CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION -gory J. Thorpe, Ph.D., Acting Director Division of Water Quality By Authority of the Environmental Management Comrnission Permit Number WQ0006860 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director April 7, 2000 MR. JOHN GANGWER, ENVIRONMENTAL AFFAIRS MANAGER WAMPLER FOODS, INC. POST OFFICE BOX 668 MARSHVILLE. NORTH CAROLINA 28103 Dear Mr, Gangwer: NCDEI R NORTH CAROLINA DEPA ENVIRONMENT AND t Subject: Permit No. WQ0006860 Wampler Foods, Inc. Land Application of Residuals from. the Treatment of Wastewater Union County In accordance with your application received on July 19, 1999 as well a.s the additional information received on December 8, 1999 and March 3, 2000, we are forwarding herewith Permit No. WQ0006860, dated April 7, 2000, to Wampler Foods. Inc. for the continued operation of a -wastewater residuals !and application. program at its Marshville, North Carolina facility. This permit is being modified to reduce the acreage of three. previously permitted land application sites (Le., areas permitted for the spray irrigation of animal waste are being buffered out) as well as to add new acreage associated with the Cox Brothers Farm. This permit shall be effective from the date of issuance until June .30, 2002, shall void Permit No. WQ0006860 issued July 7, 1997, and shall be subject to the conditions and limitations as specified therein, Please take time to review this permit thoroughly. Of special interest are the following amended provisions: • Condition, I. I.: Because acreage associated with new land application sites are being approved with this permit modification, this condition requires that the Permittee contact the Mooresville. Regional Office as well as the appropriate local official prior to initiating land application activities on these new sites. • Condition I, 5.: This condition has been amended with a -requirement that the Mooresville Regional Office be contacted in the event that the subject land application program is not operating satisfactorily. • Condition. I. 1.2.: This condition details the Division of Water Quality's (Division) policy that requires treatment or speciai management of animal processing :residuals such that the potential for vector attraction and the development. of nuisance conditions are minimized, • Condition II. 4.: This condition has been amended with some language pertaining to allowable plant available nitrogen (PAN) loading rates when land application sites are double -cropped, • Condition IL 7.: This condition has been amended to reflect the adoption of new rules by the Water Pollution Control System Operators Certification Commission (WPCSOCC). The referenced regulation is now 15A NCAC 8G .0202. • Condition11.9.: This condition has been amended to require the establishment of a cover crop within 30 days of an application event on land without a previously -established cover crop.. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone (919) 733-5083 Fax (919) 715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper • Condition.III. 6.: This condition. has been amended to require quarterly monitoring for comp with the pathogen reduction requirementsas well as with Condition I. 12. • Condition III. 7.: This condition has been amended to reflect. the new mailing address to be used when submitting all monitoring and reporting information. • Condition IV. I.: This condition describes the verification procedure to determine that the water table elevation is more than three feet below the land surface. Condition VI, 3.: This condition lists all new, modified, and existing land application sites that are approved to receive residuals generated from the treatment of wastewater at Wampler Foods, Inc.'s Marshville, North Carolina facility. Please pay particular attention to the monitoring and reporting requirements contained in this permit. Failure to establish an adequate system for collecting and maintaining the required operational inforrnation will result, in future compliance problems. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right t0. request an adjudicatory hearing within 30 days following receipt of this permit. This request must be in the faini of a written petition, conforming to Chapter .150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made,. this permit shall be final and binding. If you need additional information concerning this matter, p1pe contact Ms, Shannon Mohr Thornburg at (919) 733-5083, extension 353. Kerr T. Stevens cc: Union County Health Department Bio-Nomic Services, Inc. S&ME, Mooresville Regional Office, Water Quality Section Mooresville Regional Office, Groundwater Section Groundwater Section, Central Office Technical Assistance and Certification Unit Non -Discharge Compliance/Enforcement Unit NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH RESIDUALS LAND APPLICATION PERMIT In accordance with theprovisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Wampler Foods, Inc. Union County FOR THE continued operation of a wastewaterresiduals land application program consisting of the application of 1,300 dry tons per year of residuals fromthe source listed in Condition 11, 5., to approximately 645.3 acres of agricultural land in Union County with no discharge of wastes to the surface waters, pursuant to the application received on July 19, 1999 as well as the additional information received on December 8, 1999 and March 3, 2000 and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance u.ntil, June 30, 2002, shall. void Permit No. WQ0006860 issued July 7, 1997, and shall be subject to the following specified conditions and limitations: PERFORMANCE STANDARDS The Mooresville Regional Office, telephone number (704) 6.63-1.699, and the appropriate local governmental official (i.e.., the County Manager/City. Manager) shall be notified at least 24 hours prior to the initial application of the residuals to a site so that an inspection can be made of the application site and application method. Such notification to the regional supervisor shall be made during the normal. office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. In addition, the County Manager's office in Union County must be notified prior to the initial application, so that they will be aware that the operation has commenced.. 2. This permitshall become voidable if the soils fail to assimilate. the wastes adequately and may be rescinded unless the sites are maintained and operated in a manner which will protect the assigned water quality standards of the surface waters and ground waters. 3. The land application program shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastes resulting from the operation of this program, 4. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this program. 5. In the event that the land application program is not operated satisfactorily, including the creation of nuisance conditions, the Perminee shall cease applying residuals to the sites, contact the Mooresville Regional Office, and take any immediate corrective actions as may be required by the Division of Water Quality (Division). 6. Some of the buffers specified below may not have been included. in previous permits for this land application operation. However, any sites or fields that are included in this permit, but were approved with different applicable buffers shall be reflagged to comply with the below buffers. The .following buffer zones shall he .maintained, a, 400 feet from residences or places of public assembly. under separate ownership for surface application method; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner and approval. from the appropriate regional office, b 200 feet from residences or places of public assembly under separate ownership for subsurface residual injection method; however, the buffer zone requirement may be reduced to a .minimum of 100 feet upon written consent of the owner and the appropriate regional office, c. 100 feet from any public or private water supply source, waters classified as SA or SB, and any Class I or Class 11 impounded reservoir used as a source of drinking water for both methods, d. 100 feet from any streams classified as WS or B., any other stream, canal, marsh or coastal waters and any other lake or impoundment for surface application, e. 50 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and any other lake or impoundment for subsurface application, f 50 feet from property lines for both surface and subsurface application methods; g 50 feet from public right of ways for both application methods, h. 10 feet from upslope interceptor drains and surface water diversions for both application methods, i. 25 feet from downsiope interceptor drains, surface water diversions, groundwater drainage systems and surface drainage ditches for both application methods. 7. A copy of this permit shall be maintained at the land application site when residuals are being applied during the life of this permit. A spill prevention and control plan shall be maintained in all residuals transport and application vehicles. Specific residual application area boundaries shall be clearly marked on each site prior to and during application. 9. No residuals at any time shall be stored at any application site, unless approval has been requested and obtained from the Division. 10. Maximum slope for residual application shall be 10 percent for surface application and IS percent for subsurface applications. 11 When wastewater residuals are applied, the Class B pathogen requirements as defined in 40 CFR Part 503 or the Process to Significantly Reduced Pathogens (PSRP) as defined in 40 CFR Part 257 Appendix 11 shall be met. Additionally, an evaluation shall be performed which demonstrates the ability of the residuals to comply with this requirement. Upon request, a copy of this evaluation shall be submitted including all test results and calculations. 12. When residuals from an animal processing facility are being :land applied, one of the following shall be, completed to control possible nuisance conditions: a. Subsurface injection of the residuals, b. Incorporation of the residuals into the soil within 24 hours of the application event, or c. Addition of sufficient lime to the residuals to create a uniform mixture and maintain a pH of 10 for a 30-minute period prior to being surface hind applied. II. OPERATION AND MAINTENANCE REQUIREMENTS 1. The facilities and application sites shall be properly maintained and operated at all times. A suitable vegetative cover, as listed in Condition II. 4., shall be maintained in accordance with the crop management plan outlined by the local Extension Office, the Department of Agriculture, the Natural Resource Conservation Service, or other agronomist and as approved by this Division. The plant available nitrogen (PAN) value, as listed in Condition II. 4., shall be the limit for the specific crop for the entire year. The Permittee. shall include nitrogen from all sources applied to the permitted sites (i.e., commercial fertilizer, etc.) in this total agronomic rate.. 3. An acceptable pH shall be maintained in the soil, residual, and lime mixture, greater than 6.0, on all land application sites to ensure optimum yield for the crops specified in Condition It 4. The agronomist shall provide information on the pH best suited for the specified crop and the soil type. 4. The application rates shall not exceed the following for the specified crops: Crop PAN (pounds/acreiyear) Crop PAN (pounds/acre/year) Alfalfa 200 Forest (Hardwood, Softwood) 75 Bermuda Grass (Hay, Pasture) 270 Milo 100 Blue Grass 120 Small Grain (Wheat, Barley, Oats) 100 Corn (Grain) 160 Sorghum, Sudex (Pasture) 180 Corn (Silage) 200 Sorghum, Sudex (Silage) 170 Cotton 70 Soybeans 200 Fescue 250 Timothy, Orchard, & Rye Grass 200 If the approved land application sites are to be double cropped (i.e., a crop in the spring and a second crop in the fall, with BOTH crops to receive wastewater residuals), then the second crop shall receive an application of nutrients at a rate of no greater than 50 pounds per acre per year. This practice will be allowed as long as the second crop is to be harvested. If the second crop is to be planted for erosion control only, and is to be tilled into the soil, then no wastewater residuals shall be applied to these fields because the nitrogen will essentially be returned to the soil. . No residuals other than the following are hereby approved for land application in accordance with this permit: Source Wampler Foods, Inc. Permit Volume County Number (dry tons/vear) Union Pretreatment Permit No.CM-28 1.300 3 6. The lifetime heavy metal loadings (pounds per acre) shall not exceed die followingfoflowing for corresponding Cation Exchange Capacities (CEC): Parameter CEC, < 5 Lead 500 Zinc 250 Copper 125 Nickel 125 Cadmium 4,5 CEC 5 to 15 CEC >15 10(X) 2000 500 " 1000 250 500 250 500 9 18 7, Upon classification of the facility by the Water .Pollution Control System Operators Certification Commission (WPCSOCC). the Permittee shall employ a certified land application/residuals operator to be in responsible charge (ORC) of the land application program. The operator shall hold a certificate of the type classification assigned to the land application program by the WPCSOCC. The Permittee shall also employ a certified 'back-up operator of the appropriate type to comply withthe conditions of 1.5A NCAC 8G .0202. Adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored residuals into any surface waters, 9. Surface -applied residuals shall be plowed or disced within 24 hours after application on lands with no cover crop established. An acceptable cover crop shall be established within 30 days of the land application event. 10. For areas that are prone to flooding or within the 100-year flood elevation, residuals shall be applied only during periods of dry weather. The residuals shall be incorporated into the soil within 24 hours after application. 11. Appropriate measures shall be taken to control public access to the land application sites during active site use and for the 12-month period following the last residual application event.. Such controls may include the posting of signs indicating the activities being conducted at each site. 12. Adequate provisions s be taken to prevent wind erosion and surface runoff from conveying pollutants from the residuals application area onto adjacent properties or into any surface. waters. 13. Residuals shall not be applied in inclement weather or until 2,4 hours following a rainfall event of 0.5- inch or greater in 24 hours. Any emergency residuals disposal measures shall first be approved by the Division, 14. Residuals shall not be applied to any land application site that is flooded, frozen, or snow-covered. 15. Residuals shall not be applied at rates greater than agronomic rates, unless authorized by the Division, 1.6. .Animas shall not be grazed on an application site, for 30 days after residuals application. Application sites that are to be used for grazing shall have fencing that will be used to prevent access after each application. 17. Food crops, feed crops, and fiber crops that do not come in contact with the residuals shall not be harvested for 30 days after residuals application. 18. Food crops with harvested parts that touch the residual/soil mixture and are totally above the land surface (e.g., tobacco, melons. cucumbers, squash. etc.) shall not be harvested for 14 months after residuals application. 4 .19. Food crops with harvested parts below the surface of the land (i.e., root crops such as potatoes, carrots, radishes, etc.) shall not be harvested for 20 months after application of residuals when the residuals remain on the land surface for four months or longer prior to incorporation into the soil.. 20. Food crops with harvested parts below the surface of the land shall not be harvested for 38 months after application of residuals,' when the residuals 'remain on the land surface for less than four months prior to incorporation into the soil. 21. Turf shall not be harvested for one year after residuals application. III. MONITORING AND REPORTING REQUIREMENTS 1. Any monitoring (including groundwater, surface water, residuals, soil, or plant tissue analyses) deemed .necessary by the Division to ensure protection of the environment shall he established and an acceptable sampling and reporting schedule shall be followed, 2. Proper records shall be maintained by the Perrnittee tracking all application activities, Theseirds shall include, but shall not necessarily be lirnited to, the following information: a. Source of residuals; b. Date of residual application; c. Location of residual application (i.e., site, field, or zone number); d. Method of application: c. Weather conditions i.e.,sunny, cloudy, raining, etc.); f. Soil conditions (i.e.., dry, wet, frozen, etc.): g. Type of crop or crops to be grown on field; h. Volume of residuals applied in gallons per acre, dry tons per acre or kilograms per hectare; and i. Annual and cumulative 'totals of dry tons per acre of residuals, annual and cumulative pounds per acre of each heavy metal (i.e., shall include, but shall not be limited to, cadmium, copper, lead, nickel, and zinc), annual pounds per acre of plant available nitrogen (PAN), and annual pounds per acre of phosphorus applied to each field. 3. A representative annual soils analysis Standard Soil 'Fertility Analysis) shall be conducted on each site receiving residuals in the respective calendar year, and the results shall be maintained on file by the Pertnittee for a minimum of five years. The Standard Soil Fertility Analysis shall include, but shall not necessarily he limitedto, the following parameters: Acidity Magnesium Phosphorus Calcium Manganese Potassium Cation Exchange Capacity Percent Humic Matter Sodium Copper pH Zinc Base Saturation (by calculation) An analysis for the following metals shall be conducted once prior to permit renewal on soils from each site that has received residuals during the perrnit cycle: Cadmium Lead Nickel 5 4. A residuals analysis shall be conducted annually from the date of permit issuance by the Permittee, and the results shall be maintained on file by the Permittee for a minimum of five years. If land application occurs at a frequency less than annually, a residuals analysis shall be required for each instance of land application. The residuals analysis shall include, but shall not necessarily be limited to the .following parameters: Aluminum Ammonia -Nitrogen Cadmium Calcium Copper Lead Magnesium Nickel Nitrate -Nitrite Nitrogen Percent Total Solids pH Phosphorus Potassium Sodium Total KjeWahl Nitrogen Zinc Plant Available Nitrogen (by calculation) 5. A Toxicity Characteristics Leaching Procedure (TCLP) analysis sha annually. The TCLP analysis shall include the following parameters milligrams per liter in parentheses): Arsenic (5.0) Cadmium (1.0) Chlorobenzene (100,0) o-Cresol (200.0) Cresol (200.0) 1.2-Dichloroethane (0.5) Endrin (0.02) Hexachlorobenzene (0.13) Lead (5.0) Methoxychlor (10.0) Pentachlorophenol (100.0) Silver (5.0) Trichloroethylene (0.5) 2,4,5-TP (Silvex) (1.0) Barium (100.0) Carbon tetrachloride (0.5) Chloroform (6..0) m-Cresol (200.0) 2,4-D (10.0) 1,1-Dichloroethylene (0 7) Heptachlor (and its hydroxide) (0. Hex.achloro-1,3-buta.diene (0.5) Lindane (0,4) Methyl ethyl ketone (200,0) Pyridine (5.0) Tetrachloroethylene (0..7) 2,4,5-Trichlorophenol (400.0) Vinyl chloride (0.2) be conducted by the Permit .e., note the regulatory level Benzene (0..5) Chlordane (0.03) Chromium (5.0) p-Cresol (200.0) 1,.4-Dichlorobenzene (7.5) 2,4-Dinitrotoluene (0.13) 008) Hexachloroethane (3.0) Mercury (0.2) Nitrobenzene (2.0) Selenium (1.0) Toxaphene (0.5) 2,4,6-Trichlorophenol (2.0) in 6. All residuals included in this penriit shall be monitored quarterly from the date of permit issuance, for compliance with Condition I. 11. and Condition I. 12. of this permit. Data to verify stabilization of the residuals shall be maintained by the Permittee. The required data shall be specific to the stabilization process utilized, but also shall be sufficient to demonstrate clear compliance with the Class B pathogen requirements as defined in 40 CFR Part 503 or the Process to Significantly Reduce Pathogens (PSRP) as defined in 40 CFR Part 257 Appendix IL 7. Three copies of all required monitoring and reporting requirements as specified in Condition III. 1., Condition III.. 2., Condition III. 3,. Condition III. 4., Condition 11.1.,5„ and Condition III. 6. shall be submitted annually on or before March 1st of the year following the land application event to the following address: NC Division of Water Qualitv Water Quality Section Non -Discharge CompliancelEnforcement Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 6 2 1111F111"1"-- 8. Noncompliance Notification: The Pennittee shall report by telephone to the Mooresville Regional Office, telephone number (704) 663-1699, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the .following: a. Any occurrence with the land application program that results in the land applicatibn of significant amounts of wastes which are abnormal in quantity or characteristic. b. Any failure of the land application program resulting in a release of material to receiving waters. c. Any time that self -monitoring information indicates that the facility has gone out of compliance with the conditions and limitations of this permit or the parameters on which the system was designed.. d. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate residual treatment, e. Any spillage or discharge from a vehicle or piping system transporting residuals to the application site. Persons reporting such occurrences by telephone shall also file a written report in Ietterform within five days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. IV. GROUNDWATER REQUIREMENTS 1. No residuals shall be land applied to the sites when the vertical separation between the waste and the water table is less than three feet. Verification of the water table elevation by soil borings must be conducted on all sites to receive residuals within 24 hours prior to the land application event. After verification of the water table is concluded, the soil borings must be filled in with the excavated soil to decrease the chance of residuals contaminating the surficial aquifer. The COMPLIANCE BOUNDARY for the land application site is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary for land application sites initiated after December 31. 1983 is established at either (1) 250 feet from the land application site, or (2) 50 feet within the property boundary, whichever is closest to the land application site. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action in addition to the penalty provisions applicable under General Statute 143-215.6A(a)(1). In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the land application site midway between the Compliance Boundary and the perimeter of the land application site. Any exceedance of Groundwater Quality Standards at the Review Boundary shall require remediation action on the part of the Perrnittee. 3. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall be provided. 7 V. INSPECTIONS Prior to each land application event, the Pennittee or his designee shall inspect the residuals storage, transport, and application facilities to prevent Malfunctions and deterioration, operator errors, and discharges which may cause or lead to the release of wastes to the environment, a threat to .human health, or a nuisance. The Permittee shall maintain an inspection log or summary inchlding at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of five years from the date of the inspection and shall be made available to the Division or other permitting authority, upon request. Any duly authorized officer, employee, or representative of the Division may, upon presentation of credentials, enter and inspect any property, premises, or place on or related to the application site or facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the terms and conditions of this permit; and may obtain samples of groundwater, surface water, or leachate. VI. GENERAL CON ONS 1. This permit shall become voidable unless the land application activities are carried out in accordance with the conditions of this permit, the supporting materials, and in the mariner approved by the Division. 2. This permit shall be effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. The following shall be approved sites for residuals application (i.e., see attached buffer map). Note that if only one name is provided in the owner/operator field of the table provided below, the owner and operator for the specified site are the same person. Application Area [acres.] Site No. Owner/Lessee (excluding buffers) Union County UN37-1 Cox Brothers Farms 62.8 UN32-2 Cox Brothers Farms 58.6 UN.32-3 Cox Brothers Farms 25,3 UN32-4 C'ox Brothers Farms 129.3 UN32-5 Cox Brothers Farrns 33.6 UN32-7 Cox Brothers Farms 69.1 UN32-8a Cox Brothers Farrns 49.9 'UN32-9Cox Brothers Farms 64.0 UN32-10' Cox Brothers Farms 35.8 UN32-11 Cox Brothers Farms 1. 8..1 UN32-12a Cox Brothers Farms 56.3 UN32-13' Cox Brothers Farms 42.5 TOTAL ACRES IN UNION COUNTY 645.3 TOTAL AVAILABLE ACRES 645.3 This land application site is partially covered in soils having a seasonal high water table at depths ranging from zero to three feet below land surface. No residuals shall be applied to this field during the period from November through April, inclusive, unless augering on the site verifies that the apparent water table is greater than three feet below land surface, /111111.11.11111"-- 4. This permit shall not be automatically transferable. In the event that there is a desire for the land application program to change ownership or a name change of the Permittee, a formal permit request shall be submitted to the Division accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The, approval of this request shall be considered on its merits and may or may not be approved. 5_ Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statute § 1.43-215.6A to §143-215.6C. 6. The annual administering and compliance fee shall be paid by the Permittee within 30 days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4). 7. The issuance of this permit shall not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances that may be imposed by other government agencies (i.e., local, state, and federal) that have jurisdiction. The Permittee, at least six months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission shall review the adequacy of the facilities described therein, and if warranted, shall extend the permit for such period of time and under such conditions and limitations, as it may deem appropriate. This permit may he modified, revoked, and/or reissued to incorporate any conditions, 1ztrtitations,. and monitoring requirements the Division deems necessary in order to protect the environment and public health adequately. 10. This permit shall become voidable unless the agreements between the Permittee and the landowners and operatorsllessees are in full force and effect. The landowner agreements shall be considered. expired concurrent with the expiration date of the permit and shall be renewed at the same time the permit is renewed, Permit issued this thth day of April, 2000 NORTI A E1i1ENTAL MANAGEMENT COMMISSION Kerr T. Stevens. Director Division of Water Quality 13y Authority of the Environmental Management Commission Permit Number WQ0006860 9 Tract - UN 32:-'- { Fields 8-13 2 hU L S BIO-NOMIC SERVICES, RAMC. MC rsr. e�,»rz+++�r+tneya, +z+r gr,�,` ,ti ff@. e. a .On,r4c0e Otto. MZ, w• '99 Cox Brothers Farm Union County Tract - 32 0B NO: 1'S8 -99- F U N 1 Praryerry Line Cox Brothers Farm Union County Tract - 32 GROUNDWATER SEC11ON DIVISION OF ENVIRONMENTAL MANAGEMENT c- RECCRD OF WASTE DISPOSAL PERMIT ARPLICATION !REVIEW REVIEW EY FACILITY NAME LOCATION TYPE- OF DISPOSAL SYSTEM (LAGOON, ETC.) 41-itiel DESCRIPTION OF FACILITY (1,7/327 ,0 ' FIELD INVESTIGATION? (YIN) COUNTY DESIGN CAP. (GPO) sia. OF IMPOUNDMENT (FT. SC®) &OR SE OF APPLICATION AREA V771, 5 eire,-.) , /,,,,, .?, f-,) WASTE '?...C4JPCE: MUN. SLUDGE- MUN. W. WATER: PRIMARY SECONDARY TERTIARY 72‹ ND.SLUDGE IND. WELL WA I ER OTHERS: STANCE FROM WAS I E SOURCE TO NEAREST: STREAM 1' Z ,7) FT., WELL -"-1z) FT. FOR WELL: TYPE OF USE A /c-',7‘ e*//, ,/",,,-.'"( DEPTH t:7 /4-,..//1 _PUMP RATE (EST.) WHAT DESIGN CONDITIONS W1L REDUCEINCREASE CHANCE OF GW CONTAMINATION: 1/27:7,,/..-,,, . .1 WHAT NA TUFA: SIM CONDITIONS WILL REDUCEINCREASE CHANCE OF GIN CONTAMINATION: 5, 74,7 -y/ ,- /.', , - :e / , /111 .4. /, j:e7::-_.___c7,c_..'r't<''..''e',",'7'r,,,____._______j___Z_.z,_T..,__,•,tf2Le_,__.__,_Zc_a.r.___.......____f._._____,,e__•*-,-7."?.,t,, DEPTH TO: EEDROCK 2 7`,. 7.7 FT., SEASC)NAL HIGH W.T. FT., ANNUAL W.T. FLUX 6','AZ-1,-...",, FT. ..." SUEFiCIAL AQUIFER CEN. LETHOLOGY /711 JMEASUPED HYD, COND. /770 — FTIDAY ' ESTIMATED TrIICKNESS 2 t=f, NO. OF MONITER WELLS, PROPQ*ED: UP FROM WORKSHE.ET: SITE NUMERICAL DEF..q.IIIFIPTIGN. SITE GRADE (HYDFOGEOL.) DOWN 3EDFOCKIAFTE5,N AQUIFER, 2 3 SiTUATiON GRADE-,. E MEASURED FTiDAT - ›FT:4 ESTIMATED EXISTING: UP- DOWN 0 PCFOSEO SAMPUNC- SCHZEDULF_ & FAsAMEEF(S: 6A HAVE THERE BEEN ANY E<CERDANCES OF THE GROUNDWATER STANDARDS? YES' NO HAS ANY ENFORCEMENT ACTION EEFN TAKEN? YES NO DATE OF ACTION• ERIE=SUMMARY OF ENFORCEMENT ACTION TAKEN: ,ECOMMENDATICNS (Ccntinue cn reverse, if nec2z.ary): -HYD. RONAL SUPERVISOF /747 /1( // e FROM: DIVISION or WATER QUALITY GROUNDWATER SECTION Regional Office ca.?/77 )(i SUB,IECT: Application for Permit Renewal, Permit Amendment COMMENTS: Facility Name: County: Type of Project: New. Permit fito r c)) 1999 Repair/Alteration of Exist. Disposal System /DEHJ APPLICABLE PERMIT NO.s: WQ ,9 DEH EPA (CONST. GRANTS) GW ANIMAL WASTE (DWQ) A to C The Groundwater Section has received °NIA' ONE (11 copy of the referenced permit application. A copy of • ie application should have been sent to your Regional Water Quality Supervisor. so please use that copy for your review - IF A COPY HAS NOT BEEN RECEIVED IN THE REGIONAL OFFICE, PLEASE LET ME KNOW, The Groundwater Section has received .ONI,Y ONE (.1) copy of the referenced permit application. A copy of the application should have been sent to . DEH's Regional Sail Specialist, so please use that copy for your review - IF A COPY HAS NOT BEEN RECEIVED IN THE REGIONAL OFFICE, PLEASE LET ME KNOW, L7v The Groundwater Section received two (2) copies of the referenced pemiit application. One copy of the application documents we received is attached. Please review the applicanon m enals forcompIeteness, If you feel additional information is necessary, please let me know no later than will be forwarded to you, copy of any formal request for additional ir.forrna::on ifyou do not neejl additional information to complete your review, please provide your final comments byr 2' . If you request andlor receive..additional information. fur lima comments Sys after you receiv, the „.thlitiortal Munn:ail/IL '9-9STRAN.SHL (rev, 9/29/9S) NUN NPT)ES FACILITY D PERMIT DATA 4 7/26 99 10:15. 59 UPDATE OPTION TRXID 0U , F 06 DATE ACKNOWLEDGED REG COMMREQS REG CCU RCVD ADD INFO REQS ADD INFO RCVD E STAT APP P PERSONAL DATA FACILITY APPLYING FOR PERMIT APE/PERMIT FEE-$ 395.(0 REGION FACILITY NAME> WAMPLER FOODS INC-A SLUDGE 5 COUNTY> UNION 03 ADDRESS: NAILING (REQUIRED) ENGINEER; STREET: PO BOX 668 STREET: CITY SEVILT.E ET NC ZIP 28193 CITY: EI ZIP 21401 TELEPHENE 540 564 6539 TELEPHONE: STATE CONTACT> THORNBURG FACILITY CONTACT JOHN GANGNER` TYPE OF PRtOJECT> SLUDGE -LAND APPLICATION LAT: 3451250 LONG: 0E 25 00 DATE APP REVD 97/ 19 / 9 9 N-NE4 , Ni-: ODIFICATION, R=REIESUE> N 97/ /99 DATE REVIEWED / / RETURN DATE / 04/266q9 DATE DENIED ! / CPDES / / DATE RETURNED / / TRIP Q OT AG CON" REQS 01 / TRIP DATE- OT AG CCN RCVD DATE ISSUED DATE EXPIRE 00 T / FEE CODE ( 5 )T.=(>1T4C0);3-(>10KGD),3=(>1KCD),4-(<115CD-SF),5.5(Sa3 9A(R -(5< 300A'; 7 (SENDEL) , 9- (SENEL) , 9- (CLREC) , S- (NC FEE) DISC CODES ASN/CHC PRET ENG CERT DATE 09/09/00 LAST NOVDATE 90/00/00 CONFIDE( DEMENTS MESSAGE DATA MOD' . ET) SUCCESSFULLY State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director July 26, 1999 Mr. John Gangwer, Environmental Affairs Manager Warnpler Foods, Inc. Post. Office Box 668 Marshville, North Carolina 28 03 Dear Mr, Gangwer: NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Applications No. WQ0006860 Wampler Foods, Inc. Sludge -Land Application Union County The Division's Permits and Engineering Unit acknowledges receipt of your permit application and supporting materials on July 19, 1999. This application has been assigned the number listed above. Your project has been assigned to Ms. Shannon Thornburg for a detailed engineering review. Should there be any questions concerning your project, the review will contact you with a request for additional information. Be aware that the Division's Regional Office, copied below, must provide recommendations from the Regional Supervisor or a Procedure Four Evaluation for this project, prior to final action by the division, If you have any questions, please contact Ms. Shannon Thornburg at 919/733-5083 ext. 353.If the engineer is unavailable, you may leave a message on their voice mail and they will respond promptly. PLEASE REFER TO THE ABOVE APPLICATION NUMBER WHEN MAKING INQUIRES ON THIS PROJECT. Supervisor, Non -Discharge Permitting Unit cc: Mooresville Regional Office, Water Quality 1617 Mail Service Center, Raleigh North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper N.C. Department of Environment and Natural Resources Division of Water Quality Permits and Engineering Unit Post Office Box 29535 (27626-0535) 512 North Salisbury Street Raleigh, North Carolina 27604 Attention: Mr. Kim Colson Reference: APPLICATION FOR PERI\ T' MODIFICATION WAMPLER FOODS, INC. PERMIT WQ0006860 S&ME Project No. 1588-99-005 Dear Mr. Colson: S&ME, Inc.(S&ME), on behalf on Bio-Nomics Services, Inc., has prepared a modification of the Wampler Foods, Inc. non -discharge Permit No. WQ0006860. This modification was prepared based on information provided by Wampler Foods and Bio-Nomics. Please contact Mr, David. Motil with Bio-Nomics Services, Inc. at (704) 529-0000 if you require additional information, have questions in the review of the permit modification application, or need to schedule site reviews. Sincerely, S&ME, Inc.. Robert T. Branch L.S.S. Project Manager Enclosure: Permit Package, $205.00 Modification fee cc: Bio-Nomic Services, Inc. 5&.ME, Inc. 3718 Old Battleground Road Greensboro, North Carolina 27410 Robert P. Willcox, Jr. L.S.S. Residuals Management Department Manager (336) 288-7180 (336) 288-8980 fax (800) 849-2985 wwww.smeinc.com State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director July 7, 1997 Mr. David G. Hill, Corporate Engineer Wampler Foods, Inc. P.O. Box 668 Marshville, NC 28103 Subject: Permit No. WQ0006860 Wampler Foods, Inc. Land Application of Wastewater Residuals Union County Dear Mr. Hill: In accordance with your application received on April 24, 1997, we are forwarding herewith Permit No. WQ0006860, dated July 7, 1997, to Wampler Foods, Inc. for the continued operation of a wastewater residuals land application program. This permit also includes the name change from Cuddy Farms, Inc. to Wampler Foods, Inc. This permit shall be effective from the date of issuance until June 30, 2002, shall void Permit No. WQ0006860 issued October 21, 1992, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring and reporting requirements contained in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding. If you need additional infoiiiiation concerning this matter, please contact Mr. Randy Kepler at (919) 733-5083 extension 544. Sincer *A. Preston Howard, Union County Health Department Bio-Nomic Services, Inc. Mooresville Regional Office, Water Quality Section Mooresville Regional Office, Groundwater Section Bob Cheek, Groundwater Section, Central Office Trainir:-md Certification Unit, No change in rating Facilities Assessment Unit P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH RESIDUALS LAND APPLICATION PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO VVampler Foods, Inc. Union County FOR THE operation of a wastewater residuals land application program consisting of the application of 1,300 dry tons per year of residuals from the sources listed in Condition 1I 5, to approximately 448.3 acres of land in Union County with no discharge of wastes to the surface waters, pursuant to the application received on April 2.1, 1997 and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment, Health and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until June 30, 2002, shall void Permit No. WQ0006860 issued October 21, 1992, and shall be subject to the following specified conditions and limitations: PERFORMANCE STANDARDS 1. This permit shall become voidable if the soils fail to adequately assimilate the wastes and may be rescinded unless the sites are maintained and operated in a manner which will protect the assigned water quality standards of the surface waters and ground waters. The land application program shall be effectively maintained and operated as a.non- discharge system to prevent the discharge of any wastes resulting from the operation of this program. 3. The issuance of this permit shall not relieve the Perrruttee of the responsibility for damages to surface or groundwaters resulting from the operation of this program. 4. In the event that the land application program is not operated satisfactorily, including the creation of nuisance conditions, the Permittee shall cease applying residuals to the sites and take any immediate corrective actions as may be required by the Division. 5, c-,me of the buffers specified below may not have been included in previous permits for this land application operation. However, any sites or fields that are included in this permit, but were approved with different applicable buffers shall be reflagged to comply with the below buffers. The following buffer zones shall be maintained: 1 a) 400 feet from residences or places of public assembly under separate ownership for surface application method; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner and approval from the appropriate DWQ regional office, b) 200 feet from residences or places of public assembly under separate ownership for subsurface residual injection method; however, the buffer zone requirement may be reduced to a minimum. of 100 feet upon written consent of the owner and the appropriate DWQ regional office, c) 100 feet from any public or private water supply source, waters classified as SA or SB, and any Class I or Class I1 impounded reservoir used as a source of drinking water for both methods, d) 100 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and any other lake or impoundment for surface application, e) 50 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and any other lake or impoundment for subsurface application, f) 50 feet from property lines for both surface and subsurface application methods; g) 50 feet from public right of ways for both application methods, h) 10 feet from upsiope interceptor drains and surface water diversions for both application methods, i) 25 feet from downslope interceptor drains, surface water diversions, groundwater drainage systems and surface drainage ditches for both application methods. 6. A copy of this permit shall be maintained at the land application site when residuals are being applied during the life of this permit. A spill prevention and control plan shall be maintained in all residuals transport and application vehicles, 7. Specific residual application area boundaries shall be clearly marked on each site prior to and during application. No residuals at any time shall be stored at any application site, unless approval has been. requested and obtained from the Division of Water Quality. Maximum slope for residual application shall be 10% for surface application and 18o for subsurface applications, 10. When wastewater residuals are applied, the Class B pathogen requirements as defined in 40 CFR Part 503 or the Process to Significantly Reduced Pathogens (PSRP) as defined in 40 CFR Part 257 Appendix II shall be met. Additionally, an evaluation must be performed which demonstrates the residuals ability to comply with this requirement. Upon request, a copy of this evaluation must be submitted including all test results and calculations. OPERATION AND .MAINTENANCE REQUIREMENTS 1. The facilities and applicationmsites shall be properly maintained and operated at all times. 2. A suitable vegetative cover, as listed in condition II 4, shall be maintained in accordance with the crop management plan outlined by the local Extension Office of the Department of Agriculture, the Natural Resource Conservation Service, or other agronomist, and approved by this Division. Please note the PAN limit listed in condition II 4 is for the crop during the year and should take into account nitrogen from all sources applied on the sites during the year. If another form of nutrients are applied to the permitted sites (ie. animal waste, commercial fertilizer, etc.) this must be accounted for in the total agronomic rate for the site daring the year. 3. An acceptable pH must be maintained in the soil, residual and lime mixture, greater than 6.0, on all land application sites to insure optimum yield for the crop(s) specified below. The agronomist shall provide information on the pH best suited for the specified crop and the soil type. 4. The application rates shall not exceed the following for the specified crops: Crop PAN (lb./acre/yr.) Alfalfa Bermuda Grass (Hay, Pasture) Blue Grass Com (Grain) Corn (Silage) Cotton Fescue Forest (Hardwood & Softwood) Milo Small Grain (Wheat, barley, oats) Sorghum, Sudex (Pasture) Sorghum, Sudex (Silage) Soybeans Timothy, Orchard, & Rye Grass 5. No residuals other than the following accordance with this permit: Source County Wampler Foods, Inc. Union 200 220 120 160 200 70 250 75 100 100 180 220 200 200 are hereby approved for land application in Permit Number Pretreat, CM-28 Volume (dry tons/year) 1,300 Ei The lifetime heavy metal loadings shall not exceed the following for the corresponding Cation Exchange. Capacities (CEC): Lifetime Loadings (lbs/acre) Parameter Lead Zinc Copper Nickel Cadmium CEC<5 CEC 5-15 500 1000 250 500 125 250 125 250 4.5 9 CEC >15 2000 1000 500 500 18 Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified land application/residuals operator to be in responsible charge (©RC) of the land application program. The operator must hold a certificate of the type classification assigned to the land application program by the Certification Commission. The Perrnittee must also employ a certified back-up operator of the appropriate type to comply with the conditions of Title 15A NCAC 8A, .0202. 8. Adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored residuals into any surface waters. 9. Surface applied residuals will be plowed or disced within twenty-four (24) hours after application on lands with no cover crop established. 10. For areas that are prone to flooding or within the 100-year flood elevation, residuals may be applied only during periods of dry weather. The residuals must be incorporated into the soil within twenty-four (24) hours after application. 11. Appropriate measures must be taken to control public access to the land application sites during active site use and for the 12-month period following the last residual application event, Such controls may include the posting of signs indicating the activities being conducted at each site. 12. Adequate provisions shall be taken to prevent wind erosion and surface runoff from conveying pollutants from the residuals application area onto the adjacent property or into any surface waters. 13. Residuals shall not be applied in inclement weather or until 24 hours following a rainfall event of 1/2-inch or greater in 24 hours. Any emergency residuals disposal measures must first be approved by the Division of Water Quality. 14. Residuals shall not be applied to any land application site that is flooded, frozen or snow- covered. 15. Residuals shall not be applied at rates greater than agronomic rates, unless authorized by the Division. 16, Animals shall not be grazed on an application site for 30 days after residuals application. Application sites that are to be used for grazing shall have fencing that will be used to prevent access after each application. 17. Food crops, feed crops and fiber crops that do not come in cpntactwiththe residuals shall not be harvested for 30 days after residuals application. 18. Food crops with harvested parts that touch the residuallsoil mixture and are totally above the land surface (ex. tobacco, melons, cucumbers, squash, etc.) shall not be harvested for 14 months after residuals application. 19, Food crops with harvested parts below the surface of the land (root crops such as potatoes, carrots, radishes, etc) shall not he harvested for 20 months after application of residuals when the residuals remain on the land surface for four (4) months or longer prior to incorporation into the soil. 20, Food crops with harvested parts below the surface of the land shall not be harvested for 38 months after application of residuals when the residuals remain on the land surface for less than four (4) months prior to incorporation into the soil. 2 Turf shall not be harvested for 1 year after residuals application if the turf is to be placed on. land with a high potential for public exposure. III. MONITOR AND REPORTING REQUIREMENTS (includin2 groundwater, surface water, residuals, soil, or plant tissue analyses) deemed necessary by the Division of Water Quality to insure protection of the environment will be established and an acceptable sampling and reporting schedule shall be followed. 4 2. Proper records shall be maintained by the Pernttee tracking all application activities. These records shall include, but are not necessarily lirnited to the following inforrnation: a. b. c. d. e. f. h. source of residuals date of residual application location of residual application (site, field, or zone #) method of application weather conditions (sunny, cloudy, raining, etc.) soil conditions type of crop or crops to be grown on field volume of residuals applied in gallons/acre, dry tons/acre or kilograms/hectare annual and cumulative totals of dry tons/acre of residuals, annual and cumulative pounds/acre of each heavy metal (which shall include, but not be limited to cadmium, copper, lead, nickel, and zinc), annual pounds/acre of plant available nitrogen (PAN),. and annual pounds/acre of phosphorus applied to each field. A representative annual soils analysis (Standard Soil Fertility Analysis) shall be conducted on each site receiving residuals in the respective calendar year and the results maintained on file by the Permittee for a minimum of five years. The Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following parameters: Acidity Calcium Copper Magnesium Base Saturation (by calculation Cation Exchange Capacity Manganese Percent Hurnic Matter pH Phosphorus Potassium Sodium Zinc The Standard Soil Fertility Analysis (see above) and an analysis for the following pollutants shall be conducted once prior to permit renewal on soils from each site which has received residuals during the permit cycle. Cadmium. Lead Nickel A residuals analysis will be conducted annually from the date of permit issuance by the Permittee and the results maintained on file by the Permittee for a minimum of five years. If land application occurs at a frequency less than annually, a residuals analysis will be required for each instance of land application. The residuals analysis shall include but is not necessarily limited to the following parameters: Cadmium Copper Lead Nickel Zinc Aluminum Ammonia -Nitrogen Calcium Magnesium Nitrate -Nitrite Nitrogen % Total Solids pH Phosphorus Plant Available Nitrogen (by calculation) Potassium Sodium TKN A Toxicity Characteristics Leaching Procedure (TCLP) analysis shall be conducted by the Permittee annually. The TCLP analysis shall include the following parameters (please note the regulatory level in mg/L in parentheses): Arsenic (5.0) Benzene (0.5) Carbon tetrachloride (4.5) Chlorobenzene (100.0) Chromium (5.0) m-Cresol (200.0) Cresol (200.0) 1,4-Dichlorobenzene (7.5) 1,1-Dichloroethylene (0.7) Endrin (0.02) Hexachlorobenzene (0.13) Hexachloroethane (3.0) Lindane (0.4) Methoxychlor (10.0) Nitrobenzene (2.0) Pyridine (5.0) Silver (5.0) Toxaphene (0.5) 2,4,5-Trichlorophenol (400.0) 2,4,5-TP (Silvex) (1.0) Barium (100.0) Cadmium (1.0) Chlordane (0.03) Chloroform (6.0) o-Cresol (200.0) p-Cresol (200.0) 2,4-D (10.0) 1,2-Dichloroethane (0.5) 2,4-Dinitrotoluene (0.13) Heptachlor (and its hydroxide) (0.008) Hexachloro-1,3-butadiene (0.5) Lead (5.0) Mercury (0.2) Methyl ethyl ketone (200.0) Pentachlorophenol (100.0) Selenium (1.0) Tetrachloroethylene (0.7) Trichloroethylene (0.5) 2,4,6-Trichlor©phenol (2.0) Vinyl chloride (0.2) All residuals included in this permit must be monitored annually from the date of permit issuance, for compliance with condition 111 of this permit. Data to verify stabilization of the residuals must be maintained by the Permittee. The required data is specific to the stabilization process utilized. but should be sufficient to clearly demonstrate compliance the Class B pathogen requirements as defined in 40 CFR Part 503 or the Process to Significantly Reduced Pathogens (PSRP) as defined in 40 CFR Part 257 Appendix II. Three copies of all required monitoring and reporting requirements as specified in conditions III 1, III 2, III 3, III 4, III 5, and III 6 shall be submitted annually on or before March 1 of the following year to the following address: NC Division of Water Quality Water Quality Section Facility Assessment Unit PO Box 29535 Raleigh, NC 27626-0535 Noncompliance Notification: The Pernuttee shall report by telephone to the Mooresville Regional Office, telephone number 704 663-1699, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence with the land application program which results in the land application of significant amounts of wastes which are abnormal in quantity or characteristic. b. Any failure of the land applicat; r oeogram resulting in a release of material to receiving waters. 6 c. Any time that self -monitoring information indicates that the facility has gone out of compliance with the conditions and limitations of this permit or the parameters on which the system was designed. d. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate residual treatment. e. Any spillage or discharge from a vehicle or piping system transporting residuals to the application site. Persons reporting such occurrences by telephone shall also file a written report in letter form within five (5) days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. IV. GROUNDWATER REQUIREMENTS 1. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary is for the disposal system constructed after December 31, 1983 is established at either (1) 250 feet from the waste disposal area, or (2) 50 feet within the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action in addition to the penalty provisions applicable under General Statute 143-215.6A(a)(1). In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. Any exceedance of standards at the Review Boundary shall require remediation action on the part of the permittee. 2. Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided. No land application of waste activities shall be undertaken when the seasonal high water table is less than three feet below land surface. INSPECTIONS 1. The Permittee or his designee shall inspect the residuals storage, transport, and application. facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall maintain an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of five years from the date of the inspection and shall be made available to the Division of Water Quality or other permitting authority, upon request. 2. Any duly authorized officer„ employee, or representative of the Division of Water Quality may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the application site or facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the terms and conditions of this permit; and may obtain samples of groundwater, surface water, or leachate. 7 VI. GENERAL CONDITIONS 1. This permit shall become voidable unless the land application activities are carried out in accordance with the conditions of this permit, the supporting materials, and in the manner approved by this Division, 2. This permit is effective only with respect to the nature and volurne ofwastes described in the application and other supporting data. 3 This permit is not automatically transferable. In the event that there is a desire for the facilities to change ownership or a name change of the Permittee, a formal permit request must be submitted to the Division of Water Quality accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 4. The following are approved sites for residuals application (see attached map[s]): Application Area [acres] Site No. OwnerfLessee (excluding buffers) Union County UN32-1 UN32-2 UN32-3 UN32-4 UN32-5 UN32-7 Cox Brothers Farms 62.8 58.6 61.0 135.3 61.5 69.1 TOTAL AVAILABLE ACRES 448.3 Failure to abide by the conditionsand limitations contained in this permit. may subject the Permittee to an enforcement action by the Division of Water Quality in accordance with North Carolina General Statute 143-215.6(a) to 143-215.6(c). 6. The annual administering and compliance fee must be paid by the Perrnittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4), 7. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. The Perrnittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. 9. This permit may be modified, or revoked and reissued to incorporate any conditions, limitations and monitoring requirements the Division of Water Quality deems necessary in order to adequately protect the environment and public health. 8 10. This permit shall become voidable unless the agreements between the Pernuttee and the landowners/lessees are in full force and effect The; land owner agreements are considered expired concurrent with the expiration date of the permit and must be renewed at the same me the permit is renewed: issued this the Seventh day of NORTH CAROLINA EN A. Preston -1 v d, rr, P.E., Di ectc Division of Water Quality By Authority of the Environmental _Ma Per it Number 1VQ0006860 SSION agernent Commission Ir tate of North Carolina epartment of Environment, ealth and Natural Resources ivision of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director July 7, 1997 Mr. David G. Hill, Corporate Engineer Wampler Foods, Inc, P.O. Box 668 Marshville, NC 28103 Subject; Permit No. WV It 686 Wampler Foods, Inc. Land Application of Wastewater Residuals Union County 1997 De' In accordance with your application received. on April 24, 1997, we are forwarding herewith Permit No. WQ0006860, dated July 7, 1997, to Wampler Foods, Inc. for the continued operation of a wastewater residuals land application program. This permit also includes the name change from Cuddy Farms, Inc. to Wampler Foods, Inc. This permit shall be effective from the date of issuance until Tune 30, 2002, shall void Permit No. WQ0006860 issued October 21, 1992, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring and reporting requirements contained in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future complian.cce problems. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.Q. Drawer 27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding. If you need additional information concerning this matter, please contact Mr. Randy Kepler at (919) 733-5083 extension 544. Sincerely, A. Preston Howard, Jr., P.E. Union County Health Department Bio-Nomic Services, Inc, Mooresville Regional Office, Water Quality Section Mooresville Regional Office, Groundwater Section Bob Cheek, Groundwater Section, Central Office Training and Certification Unit, No change in rating Facilities Assessment Unit P,O, Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH RESIDUALS LAND APPLICATION PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Wampler Foods, Inc. Union County FOR THE operation of a wastewater residuals land application program consisting of the application of 1,300 dry tons per year of residuals from the sources listed in Condition II 5, to approximately 448.3 acres of land in. Union County with no discharge of wastes to the surface waters, pursuant to the application received on April 24, 1997 and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment, Health and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until June 30, 2002, shall void Permit No. WQ0006860 issued October 21, 1992, and shall be subject to the following specified conditions and limitations: • PERFORMANCE STANDARD 1. This permit shall become voidable if the soils fail to adequately assimilate the wastes and may be rescinded unless the sites are maintained and operated in a manner which will protect the assigned water quality standards of the surface waters and ground waters, 2. The land application program shall be effectively maintained.a.nd operated as a non - discharge system to prevent the discharge of any wastes resulting from the operation of this program. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this program. 4. In the event that the land application program is not operated satisfactorily, including the creation of nuisance conditions, the Permittee shall cease applying residuals to the sites and take any immediate corrective actions as may be required by the Division. 5. Some of the buffers specified below may not have been included in previous permits for this land application operation. However, any sites or fields that are included in this permit, but were approved with different applicable buffers shall be reflagged to comply with the below buffers. The following buffer zones shall be maintained: a) 400 feet from residences or places of public assembly under separate ownership for surface application method; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner and approval from the appropriate DWQ regional office, b) 200 feet from residences or places of public assembly under separate ownership for subsurface residual injection method; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner and the appropriate DWQ regional office, c) 100 feet from any public or private water supply source, waters classified as SA or SB, and any Class I or Class Il impounded reservoir used as a source of drinking water for both methods, d) 100 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and any other lake or impoundment for surface application, e) 50 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and any other lake or impoundment for subsurface application, 0 50 feet from property lines for both surface and subsurface application methods; g) 50 feet from public right of ways for both application methods, h) 10 feet from upslope interceptor drains and surface water diversions for both application methods, i) 25 feet from downslope interceptor drains, surface water diversions, groundwater drainage systems and surface drainage ditches for both application methods. 6. A copy of this permit shall be maintained at the land application site when residuals are being applied during the life of this permit. A spill prevention and control plan shall be maintained in all residuals transport and application vehicles. 7. Specific residual application area boundaries shall be clearly marked on each site prior to and during application. 8. No residuals at any time shall be stored at any application site, unless approval has been requested and obtained from the Division of Water Quality, 9, Maximum slope for residual application shall be 109'c for surface application and 18% for subsurface applications. 10. When wastewater residuals are applied, the Class B pathogen requirements as defined in 40 CFR Part 503 or the Process to Significantly Reduced Pathogens (PSRP) as defined in 40 CFR Part 257 Appendix II shall be met. Additionally, an evaluation must be performed which demonstrates the residuals ability to comply with this requirement. Upon request, a copy of this evaluation must be submitted including all test results and calculations. II. OPERATION AND MAINTENANCE REOUIREMENTS 1. The facilities and application sites shall be properly maintained and operated at all times. 2. A suitable vegetative cover, as listed in condition Il 4, shall be maintained in accordance with the crop management plan outlined by the local Extension Office of the Department of Agriculture, the Natural Resource Conservation Service, or other agronomist, and approved by this Division. Please note the PAN limit listed in condition II 4 is for the crop during the year and should take into account nitrogen from all sources applied on the sites during the year. If another form of nutrients are applied to the permitted sites (ie. animal waste, commercial fertilizer, etc.) this must be accounted for in the total agronomic rate for the site during the year. 3 An acceptable pH must be maintained in the soil, residual and lime mixture, greater than 6.0, on all land application sites to insure optimum yield for the crop(s) specified below. The agronomist shall provide information on the pH best suited for the specified crop and the soil type. 2 4. The application rates shall not exceed the following for the specified crops: Crop PAN (lb.lacre/yr.) Alfalfa 200 Bermuda. Grass (Hay, Pasture) 220 Blue Grass 120 Corn (Grain) 160 Corn (Silage) 200 Cotton 70 Fescue 250 Forest (Hardwood & Softwood) 75 Mil© 100 Small Grain (Wheat, barley, oats) 100 Sorghum, Sudex (Pasture) 180 Sorghum, Sudex (Silage) 220 Soybeans 200 Timothy, Orchard, & Rye Grass 200 No residuals other than the following are hereby approved for land application in accordance with this permit: Permit Volume Source County Number (dry tons/year) Wampler Foods, Inc. Union. Pretreat, CM-28 1,300 The lifetime heavy metal loadings shall not exceed the following for the corresponding Cation Exchange Capacities (CEC):. Lifetime Loadings (lbs/acre) Parameter CEC < 5 CEC 5 - 15 CEC > 15 Lead 500 1000 2000 Zinc 250 500 1000 Copper 125 250 500 Nickel 125 250 500 Cadmium 4.5 9 18 7 Upon classification of the facility by the Certification Commission, the Perrnittee shall employ a certified land application/residuals operator to be in responsible charge (ORC) of the land application program. The operator must hold a certificate of the type classification assigned to the land application program by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type to comply with the conditions of Title 15A NCAC 8A, .0202. 8. Adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored residuals into any surface waters. Surface applied residuals will be plowed or disced within twenty-four (24) hours after application on lands with no cover crop established. 10. For areas that are prone to flooding or within the 100-year flood elevation, residuals may be applied only during periods of dry weather. The residuals must be incorporated into the soil within twenty-four (24) hours after application. Appropriate measures must be taken to control public access to the land application sites during active site use and for the 12-month period following the last residual application event. Such controls may include the posting of signs indicating the activities being conducted at each site. 12. Adequate provisions shall be taken to prevent wind erosion and surface runoff from conveying pollutants from the residuals application area onto the adjacent property or into any surface waters. 13. Residuals shall not be applied in inclement weather or until 24 hours following a rainfall event of 1/2-inch or greater in 24 hours. Any emergency residuals disposal measures must first be approved by the Division of Water Quality. 14. Residuals shall not be applied to any land application site that is flooded, frozen or snow- covered. 15. Residuals shall not be applied at rates greater than agronomic rates, unless authorized by the Division. 16. Animals shall not be grazed on an application site for 30 days after residuals application. Application sites that are to be used for grazing shall have fencing that will be used to prevent access after each application. 17. Food crops, feed crops and fiber crops that do not come in contact with the residuals shall not be harvested for 30 days after residuals application. 18. Food crops with harvested parts that touch the residual/soil rnixture and are totally above the land surface (ex. tobacco, melons, cucumbers, squash, etc.) shall not be harvested for 14 months after residuals application. 19. Food crops with harvested parts below the surface of the land (root crops such as potatoes, carrots, radishes, etc.) shall not be harvested for 20 months after application of residuals when the residuals remain on the land surface for four (4) months or longer prior to incorporation into the soil, ao Food crops with harvested parts below the surface of the land shall not be harvested for 38 months after application of residuals when the residuals remain on the land surface for less than four (4) months prior to incorporation into the soil. 21. Turf shall not be harvested for 1 year after residuals application if the turf is to be placed on land with a high potential for public exposure. III. MONITORING AND REPORTING REQUIREMENTS 1. Any monitoring (including groundwater, surface water, residuals, soil, or plant tissue analyses) deemed necessary by the Division of Water Quality to insure'protection of the environment will be established and an acceptable sampling and reporting schedule shall be followed. 4 Proper records shall be maintained by the Permittee tracking all application activities. These records shall include, but are not necessarily limited to the following information: a. b. c. d. e. f. g• h. source of residuals date of residual application location of residual application (site, field, or zone #) method of application weather conditions (sunny, cloudy, raining, etc.) soil conditions type of crop or crops to be grown on field volume of residuals applied in gallons/acre, dry tons/acre or kilograms/hectare annual and cumu➢ative totals of dry tons/acre of residuals, annual and cumulative pounds/acre of each heavy metal (which shall include, but not be limited to cadmium, copper, lead, nickel, and zinc), annual pounds/acre of plant available nitrogen (PAN), and annual pounds/acre of phosphorus applied to each field. A representative annual soils analysis (Standard Soil Fertility Analysis) shall be conducted on each site receiving residuals in the respective calendar year and the results maintained on file by the Permittee for a minimum of five years. The Standard Soil. Fertility Analysis shall include, but is not necessarily limited to, the following parameters:. Acidity Calcium. Copper Magnesium Base Saturation (by calculation) Cation Exchange Capacity Manganese Percent Humic pH Phosphorus after Potassium Sodium Zinc The Standard. Soil Fertility Analysis (see above) and an analysis for the following pollutants shall be conducted once prior to permit renewal on soils from each site which has received residuals during the permit cycle. Cadmium Lead Nickel 4. A residuals analysis will be conducted annually from the date of permit issuance by the Permittee and the results maintained on file by the Permittee for a minimum of five years. If land application occurs at a frequency less than annually, a residuals analysis will be required for each instance of ➢and application. The residuals analysis shall include but is not necessarily limited to the following parameters: Cadmium Copper Lead Nickel Zinc Aluminum Ammonia -Nitrogen Calcium Magnesium Nitrate -Nitrite Nitrogen % Total. Solids PH Phosphorus Plant Available Nitrogen (by calculation) Potassium Sodium TKN 5 A Toxicity Characteristics Leaching Procedure (TCLP) analysis shall be conducted by the Permittee annually. The TCLP analysis shall include the following parameters (please note the regulatory level in mg/L in parentheses): Arsenic (5.0) Benzene (0.5) Carbon tetrachloride (0.5) Chlorobenzene (100.0) Chromium (5.0) m-Cresol (200,0) Cresol (200.0) 1,4-Dichlorobenzene (7.5) 1,1-Dichloroethylene (0.7) Endrin (0.02) Hexachlorobenzene (0.13) Hexachloroethane (3.0) Lindane (0.4) Methoxychlor (10.0) Nitrobenzene (2.0) Pyridine (5.0) Silver (5.0) Toxaphene (0.5) 2,4,5-Trichlorophenol (400.0) 2,4,5-TP (Silvex) (1.0) Barium (100.0) Cadmium (1.0) Chlordane (0.03) Chloroform (6.0) o-Cresol (200.0) p-Cresol (200.0) 2,4-D (10.0) 1,2-Dichloroethane (0.5) 2,4-Dinitrotoluene (0.13) Heptachlor (and its hydroxide) (0.008) Hexachloro-1,3-butadiene (0.5) Lead (5.0) Mercury (0.2) Methyl ethyl ketone (200.0) Pentachlorophenol (100.0) Selenium (1.0) Tetrachloroethylene (0.7) Trichloroethylene (0.5) 2,4,6-Trichlorophenol (2.0) Vinyl chloride (0.2) 6. All residuals included in this permit must be monitored annually from the date of permit issuance, for compliance with condition I 11 of this permit. Data to verify stabilization of the residuals must be maintained by the Permittee. The required data is specific to the stabilization process utilized, but should be sufficient to clearly demonstrate compliance the Class B pathogen requirements as defined in 40 CFR Part 503 or the Process to Significantly Reduced Pathogens (PSRP) as defined in 40 CFR Part 257 Appendix II, 7 Three copies of all required monitoring and reporting requirements as specified in conditions HI 1, III 2, III 3, III 4, III 5, and III 6 shall be submitted annually on or before March 1 of the following year to the following address: NC Division of Water Quality Water Quality Section Facility Assessment Unit P© Box 29535 Raleigh, NC 27626-0535 8 Noncompliance Notification: The Permittee shall report by telephone to the Mooresville Regional Office, telephone number 704-663-1699, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following,: a. Any occurrence with the land application program which results in the land application of significant amounts of wastes which are abnormal in quantity or characteristic. b. Any failure of the land application program resulting in a release of material to receiving waters. 6 c. Any time that self -monitoring information indicates that the facility has gone out of compliance with the conditions and limitations of this permit or the parameters on which the system was designed. d. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate residual treatment, e. Any spillage or discharge from a vehicle or piping system transporting residuals to the application site. Persons reporting such occurrences by telephone shall also file a written report in letter form within five (5) days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. IV. GROUNDWATE REQUIREMENTS The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary is for the disposal system constructed after December 31, 1983 is established at either (➢) 250 feet from the waste disposal area, or (2) 50 feet within the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action in addition to. the penalty provisions applicable under General Statute 143-215,6A(a)(1). In accordance, with 15A NCAC 2L, a REVIEW BOUNDARY is established around the disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. Any exceedance of standards at the Review Boundary shall require remediation action on the part of the permittee. Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided. No land application of waste activities shall be undertaken when the seasonal high water table is less than three feet below land surface. INSPECTIONS l . The Permittee or his designee shall inspect the residuals storage, transport, and application facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall tnaintain an inspection log or surrurjary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of five years from the date of the inspection and shall be made available to the Division of Water Quality or other permitting authority, upon request. 2. Any duly authorized officer, employee, or representative of the Division of Water Quality may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the application site or facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the terms and conditions of this permit; and may obtain samples of groundwater, surface water, or leachate. rir VI. GENERAL. CONDITIONS I.. This permit shall become voidable unless the land application activities are carried out in accordance with the conditions of this Nunn, the supporting materials, and in the manner approved by this Division. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data.. 3. This permit is not automatically transferable. In the event that there is a desire for the facilities to change ownership or a name change of thePermittee, a formal permit request must be submitted to the Division of Water Quality accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval. of this request will be considered on its merits and may or may not be approved. 4. The following are approved sites for residuals application (see attached map[s]): Application Area [acres) e No, .sse exc ;chibuffers Union County Cox Brothers Farms UN32-1 UN32-2 UN32-3 UN32-4 UN32-5 UN32-7 62.8 58.6 61.0 135.3 61.5 69.1 TOTAL AVAILABLE ACRES 448.3 5 Failure to abide by the conditions and :limitations contained in this permit may subject the. Permittee to an enforcement action by the Division of Water uality in accordance with North Carolina General Statute 143-215.6(a) to .143-215.6(c). 6. The annual. administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4). 7. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. 8 The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, th.e Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. 9. This permit may be modified, or revoked and reissued to incorporate any conditions, limitations and monitoring requirements the Division of Water Quality deems necessary in order to adequately protect the environment and public 'health. 10. This permit shall become voidable unless the agreements between the Pennittee and the landowners/lessees are in full force and effect, The land owner agreements are considered expired concurrent with the expiration date of the pentlit and must be renewed at the same time the permit is renewed, Permit issued this the Seventh day of July, 1997 NORTH CAROLINA ENVIRONMENTAL MANAGE 1 NT COMMISSION A. Preston Howard, Jr., P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0006860 James G. Martin, Governor William W. Cobey, Jr., Secretary Mr. Dave G. Hill Cuddy Farms, Incorporated Post Office Box 668 Marshville, North Carolina 28103 1992 lV1ll 1�s�,_of North Carolina e,. t1Cflt�tl rtment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 A. Preston 1-Howard, Jr., P.E. Acting Director October 21, 1992 Subject; Permit No. WQ0006860 Cuddy Farms, Incorporated Land Application of Sludge Union County In accordance with your application received August 10, 1992, we are forwarding herewith Permit No. WQ0006860, dated October 21, 1992, to Cuddy Farms, Incorporated for the operation of a land application of sludge program. The field designated UN32-6 has been deleted because it is within the 100- year flood elevation and evidence of a perched water table was noted during the site inspection. This permit shall be effective from the date of issuance until September 30, 1997, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. Please pay particular attention to the requirements and limitations of Condition I-10. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, andfiled with the Office of Administrative Hearings, P.O. Drawer 27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding. Regional Offices Asheville Fayetteville ll +lloosville Raleigh Washington. Wilmington Winston-Salem 704/251-6208 919/486-1541 7 /663-1699 919/571-4700 919/946-6481 919/395-3900 919/896-7007 Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer al One set of approved plansand specifications sbeing forwarded to you. ff' you need ad n orrnation concerning this matter, pl e contact Ms. Angela.Griffin at 19/ 7 5083. Sincerely; Union unty Bio r Systems, Mooresville Regio slle Re Jack Floyd, Groundwater ing ti.n Faciiti s Assessment Unit r Est Howrr,Jr., P.E. Section 4 on, Centr Office NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH SLUDGE LAND APPLICATION PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Cuddy Farms, Inc, Union County FOR THE operation of a sludge land application program consisting of the application of approximately 1300 dry tons per year of sludge from the Cuddy Farms, Incorporated's wastewater treatment facility to approximately 448.3 acres of land in Union County with no discharge of wastes to the surface waters, pursuant to the application received August 10, 1992, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment, Health and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until September 30, 1997, and shall be subject to the following specified conditions and limitations: FERFORMANU STANDARDS The Mooresville Regional Office, telephone number 704/663-1699, and the appropriate local governmental official (county manager/city manager) shall be notified at least twenty- four (24) hours prior to the initial application of the sludge so that an inspection can be made of the application sites and application method. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Also the Union County Manager's office must be notified prior to the initial application so that they will be aware that the operation has commenced. 2. This permit shall become voidable if the soils fail to adequately absorb the wastes and may be rescinded unless the sites are maintained and operated in a manner which will protect the assigned water quality standards of the surface waters and ground waters. 3 The land application program shall be effectively maintained and operated as a non - discharge system to prevent the discharge of any wastes resulting from the operation of this program. 4. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. 1 5. In the event that the land application program is not operated satisfactorily, including the creation of nuisance conditions, the Perrnittee shall cease applying sludge to the sites and take any immediate corrective actions, including the construction of additional or replacement wastewater treatment or disposal facilities. b. No crops for direct human consumption shall be raised on these sites for a period of 18 months following sludge application. 7. Maximum slope for sludge application shall be 10% for surface application and 18% for subsurface applications. 8. The following buffer zones shall be maintained: a) 400 feet from residences or places of public assembly under separate ownership for surface application method; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner and the appropriate DEM regional office, b) 200 feet from residences or places of public assembly under separate ownership for injection method; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner and the appropriate DEM regional office, c) 100 feet from "SA and SB" classified waters and public surface water supplies for both methods, d) 50 feet from "WS" classified waters and other streams, creeks, lakes, rivers, and surface water drainage ways for injection method, e) 100 feet from "WS" classified waters and other streams, creeks, lakes, rivers and surface water drainage ways for surface application method, f) 100 feet from property lines for both methods; however, this requirement may be reduced to 50 feet upon written concurrence from the adjoining property owner and the appropriate DEM regional office, g) 50 feet from public right of ways for surface application methods, h) 25 feet from public right of ways for subsurface disposal methods, i) 10 feet from upslope interceptor drains and surface water diversions for both methods, j) 25 feet from downslope interceptor drains, surface water diversions, groundwater drainage systems and surface drainage ditches for both methods. 9. A copy of this permit shall be kept at the land application site when sludge is being applied during the life of this permit. A spill prevention and control plan shall be kept in all sludge transport and application vehicles. 10. All sludges included in this permit must be stabilized by a process to significantly reduce pathogens (as described in 40 CFR Part 257, Appendix II) prior to application or incorporation. An evaluation of all sludges as specified in condition II 4 must be conducted as to their ability to demonstrate compliance with this requirement. A copy of this report must be submitted to the Assistant Chief for Operations, Division of Environmental Management, Water Quality Section, Operations Branch, PO Box 29535, Raleigh, NC 27626-0535, within two months of the permit issuance date. The Division will review this report and, if appropriate, submit the information to the Environmental Protection Agency for determination of PSRP equivalency. Should it be determined that Cuddy Farms, Incorporated's stabilization process does not meet PSRP criteria, Cuddy Farms, Incorprated must immediately halt all land application operations. 11. Specific sludge application area boundaries shall be clearly marked on each site prior to and during sludge application. 12. No sludge at any time shall be stored at any application site. 2 1. The facilities and disposal sites shall be properly maintained and operated at all times. 2. A suitable vegetative cover as listed in condition 311 ©s all be maintained in accordance with the crop management plan approved by this . The application rates shall not exceed the following for the specie crops: Corn Soybeans Small Grains 150 100 4. No sludges other than the following are hereby approved for land application in accordance Pretreatment Permit Estimated 1300 with this permit: Cuddy Farms, Inc. Union The lifetime heavy metal loadings shall not exceed Cation Exchange Capacities (CEC): 250 Copper 125 Nickel 125 Cadmium 4.5 6, Upon cl assification of the facility by the Certification Commission, charge (GPC) shall employ a certified wastewater treatment plant operator to in responsible f the wastewater treatment facilities. The operator m5 ft hold a certificate t© the the type at d grader at least equivalent to or greater than the Perrnittee facilities by the Certification Cmtmrsesr�nd. grade to with the conditions certified back-up operator of the appropriatetype of Title 15A, Chapter 8A, .0202. The pRCfa the facility daily, excludingClass weekend and at least weekly and each Class II, III, and . IV Y holidays, and must properly manage and document daily Chand maintenance of the facility and must cornply with all other conditions 7 , Adequate procedures shall be providedprevent to surface runoff from carrying any disposed or stored sludge material into any surface waters. Animals shall not be grazed on sludge applied land within a ail -day period following the sludge application. Application sites that are to be used for grazing shall have fencing that will be used to prevent access after each application. 9. Surface applied sludge will be plowed or disced within twenty-four (24) hours after application on lands with no cover crop established. CM5 e following to to corresponding 500 250 250 9 10. For areas that are prone to flooding or within the 100-year flood elevation, sludge may be applied only during periods of dry weather. The sludge must be incorporated into the soil within twenty-four (24) hours of application. 11. Appropriate measures must be taken to control public access to the land application sites during active site use and for the 12-month period following the last sludge application event. Such controls may include the posting of signs indicating the activities being conducted at each site. 12. Adequate provisions shall be taken to prevent wind erosion and surface runoff from conveying pollutants from the sludge application area onto the adjacent property or into the surface waters. 13. Sludge shall not be applied in inclement weather or until 24 hours following a rainfall event of 1/2-inch or greater in 24 hours. Any emergency sludge disposal measures must first be approved by the Division of Environmental Management. 14. The site shall be adequately limed to a soil pH of at least 6.5 prior to sludge application. Sludge may be applied to sites with a pH of less than 6.5 provided a sufficient amount of lime is also applied to achieve a final pH of the lime, sludge and soil mixture of at least 6.5. Any monitoring (including groundwater, surface water, sludge, soil, or plant tissue analyses) deemed necessary by the Division of Environmental Management to insure protection of the environment will be established and an acceptable sampling and reporting schedule shall be followed. If monitoring data indicates minimal or no concern to the Division, reduction of monitoring requirements may be pursued after two annual reporting periods. 2. Proper records shall be maintained by the Perrnittee tracking all disposal activities. These records shall include, but are not necessarily limited to the following information: a) source of sludge b) date of sludge application c) location of sludge application (site, field, or zone #) d) method of application e) weather conditions f) soil conditions g) type of crop or crop to be grown on field h) volume of sludge applied in gallons/acre and dry tons/acre i) annual and cumulative totals of dry tons/acre of sludge, annual and cumulative pounds/acre of each heavy metal (which shall include, but not be limited to lead, nickel, cadmium, copper and zinc), annual pounds/acre of plant available nitrogen (PAN), and annual pounds/acre of phosphorus applied to each field. 4 A representative annual soils analysis (Standard Soil Fertility Analysis) shall be conducted of each site receiving sludge in the respective calendar year and the results maintained on file by the Permittee for a minimum of five years. The Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following parameters: % Base Saturation Magnesium Phosphorus Potassium Leadl Zinc1 pH Manganese Cation Exchange Capacity Sodium Nickell Cadmiuml Copper1 Calcium. 1 Soils analysis for these parameters shall be conducted once prior to permit renewal on soils from each site which has received sludge during the permit cycle. 4. A quarterly sludge analysis and annual Toxicity Characteristics Leaching Procedure (TCLP) analysis shall be conducted by the Permittee and the results maintained on file by the Permittee for a minimum of five years. If land application occurs at a frequency less than quarterly, sludge analysis will be required for each instance of land application. The sludge analysis shall include but is not necessarily limited to the following parameters: total solids Chlorides Phosphorus Lead Copper Cadmium Sodium Total Nitrogen Nitrate/Nitrite Nitrogen Plant Available Nitrogen Magnesium Sulfate Potassium Zinc Nickel Chromium Calcium Ammonia Nitrogen pH (by calculation) The TCLP analysis shall include the following p Arsenic Benzene Carbon tetrachloride Chlorobenzene Chromium m-Cresol Cresol 1,4-Dichlorobenzene 1,1-Dichloroethylene Endrin Hexachlorobenzene Hexachloroethane Lindane Methoxychlor Nitrobenzene Pyridine Silver Toxaphene 2,4,5-Trichlorophenol 2,4,5-TP (Silvex) eters: Barium Cadmium Chlordane Chloroform o-Cresol p-Cresol 2,4-D 1,2-Dichloroethane 2,4-Dinitrotoluene Heptachlor (and its hydroxide) Hexachloro- 1,3-butadiene Lead Mercury Methyl ethyl ketone Pentachiorophenol Selenium Tetrachloroethylene Trichloroethylene 2,4,6-Trichlorophenol Vinyl chloride All sludges included in this permit must be monitored for compliance with condition 1 10 of this permit. Data to verify stabilization by a process to significantly reduce pathogens (as described in 40 CFR Part 257, Appendix. II) must be maintained by the Permittee. The required data is specific to the stabilization process utilized, but should be sufficient to clearly demonstrate compliance with 40 CFR Part 257. 6. Three copies of all monitoring and reporting submitted rrgiitt�eci annually on specifieduisements as before March 1 a the III 2,III 3,III 4,and ill5shall following year to the following address: NC Division of Environmental Management Water Quality Section Facility Assessment Unit Pa Box 29535 Raleigh, NC 27626-0535 7 Noncompliance Notification: The Permittee shall report by telephone to the Mooresville Regional Office, telephone number 704/663-1699, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence with the land application program which results in the land. application of significant amounts of wastes which are abnormal in quantity or characteristic. b. Any failure of the land application program resulting in a release of sludge material. to receiving waters. Any time that self -monitoring information indicats that thefor cparameters has gone tof compliance with the conditions and limitations ofpermit which the system was designed. d. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate sludge treatment. e. Any spillage or discharge from a vehicle or piping system application site. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. ing sludge to the IV. RQUNQWATER REQUIREMENTS 1. Any groundwater quality monitoring as deemed necessary by the Division of Environmental Management shall be provided. 2. No land application of waste activities shall be undertaken when the seasonal high water table is less than three feet below land surface. for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. An exceedance of Groundwater Quality Standards beyond the Compliance Boundary is subject to penalty provisions applicable under General. Statute 143-215.6(1)a. The sale of property, by the Permittee, which is within or contiguous to the disposal system site may alter location of the Compliance Boundary. For facilities permitted on or after December 30, 1983, the Compliance Boundary is established at the lesser of 250 feet from the perimeter of the land application site, or 50 feet within the property boundary. If the title to any property which may affect the location of the Compliance Boundary is changed, the Permittee shall notify the DEM Director within 14 days. The Director shall then establish a modified Compliance Boundary which will be done as a modification to the Permit. The REVIEW BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. A EVIEWAR� is established around disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. When the concentration of any substance equals or exceeds the maximum allowable concentration of that substance at the REVIEW BOUNDARY, as determined by monitoring, tha naptural site conditions, either facz facility d stg�� d through predictive calculations or modeling, operational controls will prevent a violation of standards at the Compliance Boundary; or,. submit t a plan for the alteration of existing site a violation of standards at thei Compliance Bounor aryoperational and controls that will prevent implement that plan upon its approval by the Director. INSPECTIONS 1. The Permittee or his designee shall inspect the sludge storage, transport, and disposal facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threatnato oihuanng at hs alth date or a nuisance. The Permittee shall keep an inspection log or summary and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available upon. request by the Division of Environmental Management or other permitting authority. 2 Any duly authorized officer, employee, or representative of the Division of Environmental Management may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the disposal site and facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the terms and conditions of this permit; or may obtain samples of groundwater, surface water, or leachate.. VI. GENERAL CONDITIONS 1. This permit shall become voidable unless the land application activities are carried out in accordance with the conditions of this permit and in the manner approved by this Division. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and othersupporting data. 7 3 This permit is not transferable. In the event there is a desire for the facilities to change ownership or a name change of the Permittee, a formal permit request must be submitted to the Division of Environmental Management accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 4. This permit shall become voidable unless the agreements between the Permittee and the landowners/lessees are in full force and effect. 5. The following are approved sites for sludge application (see attached map(s)): Site No, Owner/Lessee Application Areal (acres) UN32-1 Cuddy Farms, Inc. 62.8 UN32-2 Cuddy Farrns, Inc. 58.6 UN32-3 Cuddy Farrns, Inc. 61.0 UN32-4 Cuddy Farms, Inc. 135.3 UN32-5 Cuddy Farms, Inc. 61.5 UN32-7 Cuddy Farms, Inc. 69.1 Total 448.3 1 - Application Area excludes buffer areas, Field UN32-6 has been deleted because it is within the 100 year flood elevation. 6. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6A to 143-215,6C. 7. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4). 8 The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. 9. A set of approved documents for the subject project must be retained by the applicant for the life of the permit. 10. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the pei mit for such period of time and under such conditions and limitations as it may deem appropriate. 8 This permit may be modified, or revoked and reissued to incorporate any conditions, t tins and monitorequirements the Division isi n f Environmental Management deems necessary in order to u tely protect the envi ent and public health. Permit issued this the 21st day of Octob NOR ,E Preston r r.,P E,„ Acting Dime Division ofEnvironmentalManagement By Authority of the En nmental Management sstn Pe t No. W$ * Sep860 AGE SSION DIVISION OF ENVIRONMENTAL MANAGEMEN RECORD OF WASTE DISPOSAL PERMIT APPLICATION REVIEW REVIEW BY CAr,'-.5 DePrin„,..G.— DATE FACILITY NAME LOCATION TYPE OF DISPOSAL SYSTEM (LAGOON. ETC.) ScIcAr DESCRIPTION OF FACILITY F-00,4 ff' (.7 SIZE OF IMPOUNDMENT ( FT. SQ) & /OR SIZE OF APPLICATION AREA 57cs, Accr5 WASTE SOURCE :0 MUN. SLUDGE MUN. W. WATER : DPPIMAPY DSECONDARY D TERTIARY IND. SLUDGE DIND. W. WATER OTHERS DISTANCE FROM WASTE SOURCE TO NEAREST: STREAM /'7).C.) FT.. WELL /c) FT. FOR WELL: TYPE OF USE nol- (1,,r,-1,4 DEPTH L.-4 (tioT =7 26 479 . PUMP RATE (EST.) WHAT DESIGN CONDITIONS WIL.(L-1REDij9/ INCREASE CHANCE OF GW CONTAMINATION: f, WHAT NATURAL SITE CONDITIONS WIL / INCREASE CHANCE OF GW CONTAMINATION : t.5 4 4- 1(4..-i• 04 .-eLei DEPTH TO: BEDROCK >1 0 FT. , SEASONAL HIGH W. T. / ARTES!AN AG'UIFER ,L1 , FIELD INVESTIGATION ? (YIN ) COUNTY .1' ..1,C;JUIFEr7 GEN. LM-10LOGY / C END, COND.,(k 1O'V Fr./DAY El MEASURED El ESTIMATED THICKNESS 41000 FT. NO. OF MONITOR WELLS: PROPOSED : UP () DOWN C5 ; EXISTING : UP C-) DOWN FROM WORKSHEET: SITE NUMERICAL DESCRIPTION = 2 3 4 FT.. ANNUAL W. T. FLUX : FT./DAY FT. EASURED STIMATED SITE GRADE (HYDROGEOL.) PROPOSED SAMPLING SCHEDULE & PARAMETER(S): /OM REMARKS/RECOMMENDATIONS d 1741. 71" f aL17. ".17 c4 5 +4. -GW-48 Revised 8/87 SITUATION GRADE MEMORANDUM TO: DATE: FROM: SUBJECT: V ON OF Ei".TV ftC) AGEMENT Jack Floy Application Facility Name County ,..� Type of Project: Central Office Contact: GROUNDWATER SECTION G DEPT. OF NA'CURAZ R1SOUR.CCS &ND gMNIUNITY DEVELOPMENT AUG 1 7 1992 INISIC11 OF rIVIROXPENTAI WIORESYILLE REGtNAI Ufa or Renewal/Amendment of Permit No. New Permit Applicable Permit Numbers: WQ GW EPA AC We have received a copy of the above referenced application, wh ' h was sent to your regional office for comment on or about 1gc 7 You should review the application package for completeness and adequacy of relevant information and submit your request for addiftional information to me (via telephone or memo) by , l9 so that all required information can be requted from the applicant at one time. A copy of our formal request to the applicant for additional information, will be provided to you. If you do not require additional information from the applicant to complete your evaluation of the project, you should iew.the application package and submit rev Q u mit your comments to me by t X,' CopyKi ` of the application package has not been made available to your office, PLEASE LET ME KNOW IMMEDIATELY so that_ a copy can be forwarded to you as soon as possible. Sludge Pad emen( ng in Beneficial Use TAB OF CONTENTS Trniitt lLetter Perm it Modification Form Attachments PLP Test Results Section IV .. Sludge Analysis Section IV DE REsotmrES UNITY DEVELOP \IF 3r AUG 1 7 1992 E VIRR ' 'ILLE REM Treatment/Stabilization Process Section IV 5 4. Operations Plan Section IV 1,2: Section VII 2,3 5. Soil Scientist Report Section V 1,2,3: Section VI 6. Agronomists Report - Section V 1,2,3: Section Vi 7* Calculations of most Limiting Constituent and, Site Life Evaluations Section V 4, Calculation Worksheet VI. Site -Specific Information Bid Cr Sy stu2701 Lama r d frghway * In rile, North Camlina 22$ l34 424) Fax(7 )542 July 27, 199 Sludge M ent ializ ng mez Beneficial Use Donald Safrit Nei CD -; �+ 512 North Salisbury Street Raleigh, NC 27611 Dear Mr. Safrit: Transmitted herein for your consideration s site i i inr at.in on the 0 owing landaPPlioation slue located in Union County,; Cuddy Farms Inc Fields 1-7 This ublit.al. was prepared by Si° Gro Systems,Inc.. of Annapolis, MD for Cuddy Farms Inc., Marshville, NC. If you have aquestions oronal nformation, lease contact me a 7 4) 54 - i9 7. Sincerely yours, of Cuddy Farms nc. Henry Campbell, Bio Gro Syst 1, Inc. Dave G. Hill, rlta Ong hway * Pineville.. Eh Ca Ina 2 4 (704)542-0959 State of North Carolina Department of Environment, Health, and Natural. Resources Division of Environmental NManagernent Non -Discharge Permit Application (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) AND APPLICATION OF RESIDUAL SOLIDS GENERAL INFORMATION: 1. Applicant (corporation, individual, or other ): CUDDY FARMS INC . k.. E 2. Print Owners or Signing Official's Name and Title (the person who is legally responsible for the facility and its compliance): RAVE G . HILL CORPORATE ENGINEER Mailing Address: P . O . BOX 6 B City: MARSHVILLE, State: NC Zip: 28103 Telephone No.: (7 Q 4 ) 2 4- 1 71 4. Application Date: 7 / 2 7 / 9 2 5. Fee Submitted: $4 ©0.0 a 6. Name, address, & county of facility where sludge originated. Should be referenced on any plans/specs., analytical results, Land Owner Agreements, etc.: CUDDY FARMS INC. P. O. BOX 668, HIGHWAY 74, WEST MARSHVILLE, NC 28103 County UNION 7 County (s) where sludge will be land applied: UNION Latitude: * Longitude * of land application sites. For multiple sites attach a listing of the sites and a latitude and longitude for each. 9, Owner and address of lands where sludge will be land applied. For multiple sites attach a listing: CUDDY FARMS INC. G. BOX 668, HIGHWAY 74, WEST MARSHVILLE, NC 28103 FORM: LARS 4/91 Page 1 of 25 *SEE SITE SPECIFIC INFORMATION LAND APPLICATION CF PAGE 2 (4/91) UAL SOLIDS II. PERMIT INFORMATION: 1. Permit No. (will be completed by DEM): 2. Specify whether project is: X new; renewal*; modification. *If renewal, complete only sections I, 11, land owner agreement, & applicant signature (on pg 24). Submit only pgs. 1, 2, 19, 20, 21, 22, and 24 (original and 3 copies of each). Engineer signature not required for renewal. 3. Lf this application is being submitted as a result of a renewal or modification to an existing permit, list the existing permit number and issue date 4. Specify whether the applicant is public or X private. 111. PERMIT FEE INFORMATION: 1. Number of Total Acres on which residual solids are proposed to be land applied under the authority of this permit (include both land currently permitted and proposed lands): 5 0 7. 9 acres 2. The permit processing fee should be as specified in 1SA NCAC 2H .0205(c)(5). IV. SITE LNFORMATION: 1. A vicinity reap must be attached. This map must show the location of each site in. relation to at least two geographical references (numbered roads, named srreamslrivers, etc.). 2. For all new or modified sites, a detailed site location map must be attached. This map MUSE be drawn to scale with topographical contour intervals not exceeding ten feet or 25% of total site relief (whichever is more descriptive) and showing the property lines; all existing wells, all surface waters and drainage ways and all dwellings within 500 feet of the land application areas; and all buffers. Note: At least the following buffers must be maintained. If residuals arc sprayed on the sites, larger buffers may be required: a) 400 feet from any habitable residence for surface sludge application, 200 feet from any habitable residence for subsurface sludge injection b) 100 feet between the disposal area and any public or private water supply including wells. 2of25 PAG . (4/91) 00 feet between surface sludge application area and waters classified: as WS-II, WS-III or B AND 100 feet between the disposal area Level of waters classified as SA or SB.t 50 feet between subsurface sludge injection area and waters classified as WS-II, WS-III or B AND 100 feet between the disposal area and the Mean High Water Level of waters classified as SA or SB. t d) 100 feet between any surface sludge application area and any stream, lake, river, or natural drainage way. 50 feet between any subsurface sludge injection area and any stream, lake, river, or natural drainage way. 100 feet between the sludge application area and property lines. f) 10 feet between the disposal aria and any surface water interceptor drains or diversions (upslope). 25 feet between the di g) d the Mean High Water sal area and any surface water interceptor drains or diversions (downslope) and any groundwater drainage systems. t APPLICATION OF SLUDGE IN WATERSHEDS CLASSIFIED AS WS-1 IS STRICTLY PROHIBITED. SPECIFY TFIE NAME OF AND CLASSIFICATION OF THE CLOSEST DOWNSLOPE SURFACE WATERS (as established by the Environmental Management Commission and specified on page 4 of this application) TO THE LAND APPLICATION SITE(S). Note: The maximum slope for Iand application of residuals is 10% for surface application and 18% for subsurface application. 3of25 ,rk„ Joy/ ,k LYS 1...) 6.41/4-.1 Loll.' .. PAGE 4 (4/91) TO: REGIONAL WATER QUALITY SUPERVISOR Please provide me with the classification of the watershed where these land application activities will occur, as identified on the attached map segment: Name of surface waters: LANES CREEK AND WICKER BRANCH CREEK Classification (as established by the Environmental Management Commission): \A) Proposed Classification, if applicable: "= Sigma= of regional office personnel: 14---1/ Date: INSTRUCTIONS TO ENGINEER n7 .017 NA-4-Urt.' In order to determine the classification of the watershed in which these land application activities will be located you are required to submit this forrn, with items 1 through 10 completr-d, to the appropriate Division of Environmental Management Regional Water Quality Supervisor (see attached listing). At a minimum, you must include an 8.5" by i i" copy of the portion of a 7.5 minute USGS Topographic Map which shows the subject surface waters. You must identify the location of the facility and the closest downslope surface waters (waters for which you arc requesting the classification) on the submitted map copy. The application may not be submitted until this form is completed and included with the submittal. 1. Applicant (corporation, individual, or other ): CUDDY FARMS INC. 2. Name and Complete Address of Engineering Firm: SIRRINE CONSULTANTS 3500 B. REGENCY PARKWAY City: CARY Telephone No. CUDDY FARMS INC. 3. Project Name: 4. Volume of residuals to be land applied: scam NC 5'19-481-0397 zip: 275 1300 dry tons annually 1 5. Name of closest surface waters: LANES CREEK AND WICKER BRANCH CREEK 6. County(s) where land application site is located: UNION 7. Map name ariddaze: 1971 PAGELAND, SC - NC 8. North Carolina Professional Engineer's Registration No. 9. Print Name of Engineer , 1©. Seal and Signature (specify date): 4 of 25 DIVISIO OF ENVIRONMENTAL MANAGEME R GIONAL OFFICES (4191) Asheville Regional WQ Super. 59 Woodiiin Place Asheville, NC 28802 704(251-6208 Avery Macon Buncombe Madison Burke McDowell Caldwell Mitchell Cherokee Polk Clay Rutherford Graham Swain Haywtaod Transylvania Hendrxson Yancy Jackson Fayetteville Regional WQ Super. Wachovia Building, Suite 714 Fayetteville, NC 28301 919/486-1541 Anson Moore Blades. Robeson Cumberland. Richmond Hametz Sampson Hoke Scotland Montgomery Winston-Salem Regional WQ Super. 8025 North Point Boulevard, Suite 100 Winston-Salem, NC 27106 919(761-2351 Alamarre Rockingham Alleghany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford Washington Regional WQ Super. P G Box 1507 Washington, NC 27889 919i946-6481 Beaufort ,lanes Berrie Lenoir Camden Martin Chowan Pamlico Craven Pasquotank Currituck Perquimans Dare Pitt Gates Tyrell Greene Washington Hertford Wayne Hyde Mooresville Regional 919 North Main. Street Mooresville, NC 28115 704/663-1699 Alexander Cabarrus Catawba Gaston lrrrieIi Lincoln Super. Mecklenburg Rowan Startly Union Cleveland 5 of 25 Raleigh Regional WQ Super. 3800 Barrett Dr., Suite 101 Raleigh, NC 27609 919/733-2314 Chatham Durham Edgeatxnbe Franklin Granville Halifax Johnston Lee Nash. Northampton Orange Person Vance Wake Warren Wilson Wilmington Region. WQ Super, 127 Cardinal Drive Extension Wilmington, NC 28405-3845 919/395-3900 Brunswick New Hanover Carteret Onslow Columbus Pender Duplin LAND APPLICATION OF RESIDUAL SOLIDS PAGE 6 (4/91) 3. The following are the sites proposed to be used for land application under this permit application (see attached triap): $ite No,,Owner/Lessee , poll ri Ate Maxirn slope (excluGing buffe (acres 5©7.9 UN 32 CUDDY FAR INC. in pet• cent ) Note: Lf trtore than ten 10) sites arc to be covered by this application, please attach a form listing all of the sites along with the information listed above. [.INFORMATION ON MATERIAL TO BE LAND APPLIED I.What are the sources of the residual solids and what volume of solids is anticipated to be land applied from each source? Source County PPr7it Number of Source Estimated Volume (of Ori ni (NPDE$ or Nondischaxge) Tons/Year) CUDDY FARMS INC. UNION NONDISCHARGE * 1300 If there are more than three sources of residual solids to be land applied to sites covered by this permit, please add as an attachment to this form. 2. Information for Hazardous Waste (RCRA,) Determination a. Are any of the residuals covered by this application listed in 40 CFR 261.31-261.33? YES NO x If yes, list the number(s): 6 of 25 *NONDISCHARGE - EFFLUENT DISCHARGED TO COUNTY SEWER LAN]-) I rrL.L i 11111V yr r�LJ1.UUF5.L PAGE 7 (4/91) b. Do any of the residuals exhibit any of the four characteristics as defined by 40 CFR 261.21-261.24? YES NO Attach laboratory results for the Toxicity Characteristic Leaching Procedure Analyses, Reactivity, Ignitability, and Corrosiviry for each residual. Note: If the following constituent levels (as determined by the Toxicity Characteristic Leaching Procedure Analyses are exceeded in the residuals or if the pH of the residuals is not within the range listed below, the residual is by definition a Hazardous waste. Chemical analyses must be made to Minimum Detection Levels. Arsenic Benzene Carbon tetrachloride Chlorobenzene Chromium tn-Cresol Cresol 1,4-Dichlorobenzene 1,1-Dichloroethylenc Endrin Hexachlorobenzcnc Hcxachloroethane Lindane Methoxychlor Nitrobenzene Pyridine Silver Toxaphcne 2,4,5-Trichlarophenol 2,4,5-TP (Silvex) pH (2:1 Barium 100.0 Cadmium 1.0 Chlordane 0.03 Chloroform 6.0 o-Cresol 200.0 p-Cresol 200.0 2,4-D 10.0 1,2-Dichloroethane 0.5 2,4-Dinitrotaluene 0.13 Heptachlor (and its hydroxide) 0.008 Hexachloro-1,3-butadiene 0.5 Lead 5.0 Mercury 0.2 Methylethylketone 200.0 Pentachiorophenol 100.0 Selenium 1.0 Tetrachloroethylene 0.7 Trichioroethylene 0.5 400.0 2,4,6-Trichlorophenol 2.0 1.0 Vinyl chloride 0.2 vol,/wt.) >2.0 s.u. - <12.5 s.u. BEM 5.0 0.5 0.5 100.0 5,0 200.0 200.0 7.5 0.7 0.02 0.13 3.0 0.4 10.0 2.0 5.0 5.0 0.5 c. Please be advised that if any of the residuals meet the definitions of a hazardous waste, as noted in either a. or b. above, a permit cannot be issued for that material and it should not be included as part of this application. 7 of 25 LAND APPLICATION OF RESIDUAL SOLIDS PAGE 3 (4/91) * 3. For each residual, please attach a complete chemical analysis of the material, This analysis MUSE be comprehensive enough to completely characterize the residual and must be based on a review of the process that generates the material. If the facility that will generate the residual is not yet in operation, the characterization must be based on similar existing facilides and projection based on the type of facility. The analysis must include a minimum of the following parameters and any other known and suspected cont-mninants that are tributary to the system. To total solids Sulfate Phosphorus Potassium Lead Zinc Copper Nickel 'Cadmium Chromium Sodium Calcium Total Nitrogen Am.monia Nitrogen Nitrate/Nitrite Nitrogen pH Plant Available Nitrogen (by calculation) Magnesium 4. What volume of storage is available for each residual at its point of generation and how often will the material need to be land applied? Source CUDDY FARMS INC. Storage Volume (Days) 365 days Needed Frequency Qf Application (*Daily, weekly, vcarlv, ctc,) yearly If there are more than four sources of residual solids to be land applied to sites covered by this permit, please add as an attachment to this form. **5. For each residual, please attach an explanation of either the treatment process, manufacturing process or how the waste was generated (Please provide full and complete details of the entire process). *SEE ATTACHMENT 2 **SEE ATTACHMENT 3 8 of 25 LAND APPLICATION Ut- ith.SIDUAL SOLIDS PAGE 9 (4/91) Far each residual, please attach an explanation of the process utilized for its stabilization. All residuals generated by the treatment of 3nY. domestic wastewater must be stabilized by a process to significantly reduce pathogens (PSRP as described in 40 CFR Part 257, Appendix II) prior to application or incorporation. Please attach supporting calculations to substantiate compliance with 40 CFR Parc 257, Appendix U. ** IV. MATERIAL TRANSPORT AND APPLICATION 1. For each source, please attach an explanation of how the residual will be delivered to the land application site (in leak proof trucks to a terragator, etc.) and what type of equipment will be utilized for land application ( terragator, etc.). 2. Please attach an explanation of how the land application of the residual will be controlled to insure that there is proper distribution over the site. 3. Will the operation utilize a contractor who specializes in Residual Management or will the permittee manage the program? Contractor X Permittee If a contractor is utilized, lease provide the name of the firm, a contact, address, and telephone number. IO GRO SYSTEMS, INC., ROBERT HAMILTON, , 12701 LANCASTER HIGHWAY, PINEVILLE, NC 26134 V . SITE EVALUATION AND RECOMMENDED LOADING RATES 1. For each site, please attach a site evaluation of the site/sites by a soils scientist (the evaluation must be signed by the soil scientist) which addresses soil color, the depth, thickness and type of restrictive horizons; the presence or absence of a seasonal high water table or bedrock within three vertical feet of the deepest point of sludge or residual application; and cation exchange capacity. If the depth to either groundwater or bedrock is less than three feet, please also attach a demonstration, using predictive calculations or modeling methods acceptable to the Director of the Division of Environmental Management, that the use of this site will not result in contravention of classified groundwater standards as contained in NCAC 2L .0200. In no case shall the separation be less than one foot. *** 2. Please attach a representative soils analysis of each site. The soils analysis shall include the following parameters along with any other significant parameter that has been shown to be contained in the residual: Standard Soil FertilityTest % Base Saturation Phosphorus Potassium Le -ad Zinc Magnesium pH Manganese Cation Exchange Capacity Sodium Nickel Cadmium Copper Calcium S. In order to determine if the site(s) can be permitted, an evaluation must be made to establish whether the residuals are compatible with the soils on each site. For each site, please attach a soil scientist recommendations concerning application rates for liquids, solids, nitrogen, phosphorus, heavy metals, salts and any other significant contaminant know to be in the sludge or residual. 4. In order to assist DEM in the review of the proposed loading rates, please complete the calculations contained in the attachment titled "Calculations Work Sheet. If more than one residual is to be covered by this permit, additional worksheets must be attached. 9 of 25 *SEE ATTACHMENT 3 **SEE ATTACHMENT 4 ***SEE SITE SPECIFIC INFORMATION ****SEE ATTACHMENT 5 Lary, „.... . 1A..l1 LL) L) I1J... ) v' LLL) J PAGE 10 (41'7 ) VI. AGRONOMIST REPORT *** For each site, please attach a project evaluation conducted by an agronomist including recommendations concerning cover crops and their ability to accept the proposed loading of liquids, solids, nitrogen, phosphorus, heavy metals, salts and any other contaminant know to be in the sludge or residual. A part of the 'agronomists recommendations must be a crop management plan. This plan must determine the crops to be grown on the site/sites, when they should be grown and how they should be harvested and marketed. This report must be signed by the agronomist. VILGENERAL INFORMATION ** 1. Four (4) copies of the permit application and all supporting information must be submit cd or the application will be returned as incomplete. 2. Please attach an explanation as to the methods to be used to control access to the land application sites by both people and animals following the application of residuals. tot ,: a. Animals shall not be grazed on the land application sites within 30 days of the application of residuals to the site. b. Appropriate measures must be taken to control public access to the land application sites during the active site use and for 12 months following the last application event. Such controls may include the posting of signs indicating the activities being conducted at the site. ** 3. Please explain the procedures to be used to establish and maintain the buffers during the application process (i.e. will the sites be flagged). 4. Please attach an executed "Agreement For the Land Application of Residuals to Private Land. Form" for each; site that is proposed to receive residuals which is not owned by the applicant. A copy of a DEM approved form is attached. If the applicant wishes to use a different form or a modified form, prior approval must be receive from DEM. 5. Each application site must be assigned a site identification number. 6. All attachments to the permit application form, must be numbered to correspond to the individual parts of the application that require that attachment. If the attachments are part of a larger document, a table must be provided that lists the locations of the required information. *SEE ATTACHMENT 6 **SEE ATTACHMENT 4 ***SEE SITE SPECIFIC INFORMATION 10of25 LANU APPLICATION 01- KL.SEDUAL SOLIDS PAGE 11 (41. CALCULATIONS WORK SHEET This worksheet is designed to assist the Division of Environmental Management in reviewing this application as expeditiously as possible. Its preparation in a complete and accurate manner is cntical to this review. For permits that cover multiple sources of residuals, different residuals from the same source or sites with varied CEC, use additional work sheets. A. LIST THE SPECIFIC RESIDUAL THAT IS COVERED BY THESE CALCULATIONS (PLACE OR PROCESS OF ORIGIN) AND ITS PERMIT NUMBER. CUDDY FARMS INC., AEROBICALLY DIGESTED SLUDGE What is the total dry tons of this residual to be land applied each year? Total D-ry Tons = Tons of Residual x % total solids 1 7264 x . 07 53 1 300 Tons If the quantity of residual will vary significantly or if there will be a larger application, please attach a detailed explanation and provide calculations for each variation, B . COMPLETE THE FOLLOWING CALCULATIONS THAT ESTABLISH THE PORTION OF THE RESIDUAL MADE UP OF THE VARIOUS PARAMETERS. LIST ADDITIONAL PARAMETERS AS NEEDED. PLEASE NOTE THAT ALL CONSTITUENTS ARE TO BE IN TOTAL CONCENTRATIONS. FARAMETE33. x 10.000 mzikg. LBS'DRY TON (dry wt.) TKN AMMO NIA.- N NO4-NO -N 8.23 . 88 WON = . 0 1 0 5 IOW _ MOO = . 9 9 10000 = . 1 1 10000 = 1.45 MOO = . 26 10000 = • 1 4 10000 = 1 . 274 10000 = PHOSPHORUS 1 ' °7 SULFUR POTASSIUM CALCIUM MAGNESIUM SODIUM IRON 82,300 0.002 = 164.6 8 800 0.002 17.6 1 05 0.002 = 0.21 10,700 0.002 = 21.4 9,900 0.002 = 19.8 1,100 0.002 = 2,2 14,500 0.002 = 29 2 600 0.002 = 5 . 2 1 4 00 0.002 2.8 12,740 0.002 = 25 . 48 11 of 25 *NONDISCHARGE EFFLUENT DISCHARGE TO COUNTY SEWER ALUMINUM N / A 10000 = LAND APPLI PAGE 12 (4/9 TION OF RE DUAL SOLID 0.002 = MANGANESE . 0231 10000 = 231 0.002 _ . 4 62 COPPER .045 10000 = 450 0.002 = 0.9 ZINC CADMIUM CHROMIU NICKEL LEAD . 098 10000 = 980 0.002 = 1.96 . 0002 10000= 2.0 0.002 = .004 . 004 10000 = 40 0,002 = .08 . 0025 10000= 25 0.002 = . 05 . 0015 10000 = 15 ' 0.002 = . 03 ARSENIC N / A 10000 MERCURY . 000012 10000 = SEL.ENTtJM N/A 0.002 = 2 0.002 = .00024 10000 = 0.002 = 10000 = 0.002 10000 = 0.002 10000 = 0.002 = 10000 = 0.002 10000 = 0.002 = 10000 = 0.002 10000 = 0.002 10000 = 0,001 _ C. CALCULATE SODIUM ADSORPTION RATIO (SAR) TOTAL SOLIDS %p = 7.53 % SAR = Na Milli Equiv. i [0.5 (Ca Milli Equiv. + Mg Milli Equiv 4 CON CENTRATION(mg/1) Equivalent Wt. = Milli Equivalents of Ion SODIUM (Na) 1 05.42 (mg/I) 23 CALCIUM (Ca) 1091 .85 (mg/1) 20 MAGNESIUM (Mg) 195.78 (mg/I) + 12 SAR = .769 1.2of25 .58 .59 16.32 PAGE 13 (4/91) D.PLANT AVAILABLE NITROGEN (PAN) CALCULATIONS AND APPLICATION AREA REQUIREMENTS CONSTITUENTS (PPM DRY WEIGHT) TKN AMMONIA-N NO4-NO3-N 82300 8800 Q5 MINERALIZATION RATE (MR) 30 % (These values can be established for the specific residual or default values can be used for domestic wastewater treatment residuals. If actual values are established, attach the documentation. The default values are as follows): Unstabilized Primary and Secondary Residuals 40% Aerobically Digested Residuals 30% Anaerobically Digested Residuals 20% Composted Residuals 10% (If the default values are used, attach an explanation as to why the specific default value chosen is appropriate.) (Complete the following calculations for only the ap1kation method proposed) PAN FOR SURFACE APPLICATION PAN = (MR)x(TKN - NH3) + .5x(NH3) + NO3/NO2 PAN= 0.3 x(82300 - 8800 ) ,5x( 8800 ) + 105 PAN = 26555 (PPM DRY WEIGHT) OR PAN FOR SUBSURFACE APPLICATION PAN = (TvIR)x(TKN - NH3) + (NH3) + NO3/NO2 PAN= 0•3 x( 82300 _ 8800 )4. ( 8800 105 PAN = 30955 (PPM DRY EIGHT) 13 of 25 t rrLJL.n UHL 3VL1IJJ PAGE 14 (4/91) TOTAL PAN TO BE LAND APPLIED PER YEAR _ .40483 TOTAL DRY TONS. OF RESIDUAL TO BE LAND APPLIED PER YEAR 1 300 TOTAL PAN IN POUNDS = p, N (mp/ _DRY.Wt.I x 2000 POUNDS / TONI PER DRY TON 1,000,000 PAN (PPM DRY WEIGHT) x .002 61 .91 POUNDS / TON TOTAL PAN IN PO IC 'DS PAN (POUNDS/TON) x TOTAL TONS OF RESIDUAL 61.91 x 1300 80483 POUNDS DUE TO THE FACT THAT ORGANIC NITROGEN IS MINERALIZED SLOWLY OVER TIME, THE AMOUNT OF NITROGEN THAT COMES AVAILABLE IN YEARS FOLLOWING THE INITIAL APPLICATION MUST BE TAKEN INTO CONSIDERATION WHEN CALCULATING APPLICATION RATES FOR THE SUBSEQUENT YEARS. THIS BEING THE CASE PLEASE ATTACH AN EVALUATION OF THIS FACTOR AND ITS IMPACT ON LOADING RATES. SHOW THE ADJUSTED PAN FOR AT LEAST FIVE YEARS. * THE MAXIMUM ADJUSTED ANNUAL PAN IS POUNDS CROP INFORMATION ON NITROGEN UPTAKE PER YEAR CROP(S) N.UPTAKE OF CROP CORN 200 LBS/ACRE LBS/ACRE LBS/ACRE LBS/ACRE LBS/ACRE LBS/ACRE Please provide the basis for the uptake rates used: "CROP FERTILIZATION BASED ON N.C. SOIL TEST" *SEE ATTACHED RESIDUAL NITROGEN CALCULATIONS. 14 of 25 5 (4/91) TOTAL ACRES NEEDED TO LAND APPLY THE POUNDS OF AVAILABLE NITROGEN CALCULATED ABOVE TOTAL ACRES NEEDED = MAX. TOTAL LBS.OF AVAILABLE NITROGE% POUNDS OF NITROGEN NEEDED FOR CROP* * THIS VAL THAT HAS 80483 200 402.4 ACRES ST BE THE VALUE FOR THE CROP TO BE GROWN OWEST NITROGEN UPTAKE RATE PER ACRE IF THERE ARE VARIOUS CROPS THAT WILL ONLY BE UTILIZED FOR CERTAIN SITES, PLEASE ATTACH THE CALCULATIONS FOR EACH SITE AND DETERMINE THE TOTAL NEEDED ACRES USING THE FORMAT OUTLINED ABOVE. E. ANNUAL CADMIUM CALCULATIONS AND APPLICATION AREA REQUIREMENTS TAKE CALCULATED POUNDS PER DRY TON FOR CADMIUM FROM B. ABOVE = . 004 TOTAL DRY TONS, OF RESIDUAL TO BE LAND APPLIED EACH YEAR 1300 TOTAL CADMIUM IN POUNDS = CADMIUM (POUNDS/TON) x TOTAL TONS OF RESIDUAL LAND APPLIED EACH YEAR .004 1300 5.2 POUNDS MAXIMUM CADMIUM LOADING RATE AS ALLOWED BY 40 CFR 257..3.5 IS 0.5 KILOGRAMS PER HECTARE OR 0.445 POUNDS PER ACRE TOTAL ACRES NEEDED TO LAND APPLY THE POUNDS OF TOTAL CADMIUM CALCULATED ABOVE: 15 of 25 LAND APPLICATION OF SOLIDS PAGE 16 (4/91) TOTAL ACRES NEEDED = TOTAL POUNDS OF CADMIUM 0.445 POUNDS PER ACRE PER YEAR 5 .2 ". 44 5 1' . 6 8 ACRES F. DETERMINE THE TOTAL NUMBER OF ACRES NEEDED FOR LAND APPLICATION BY COMPARING THE ACRES NEEDED FOR PAN AND THAT NEEDED FOR CADMIUM. WHAT IS THE LIMITING FACTOR: PAN x OR CADMIUM . HOW MANY ACRES ARE NEEDED? 402.4-71triv MANY ACRES OF LAND APPLICATION ARE AVAILABLE? 5 91F THE ACRES AVAILABLE DOES NOT MEET OR EXCEED THE ES NEEDED, THE APPLICATION CANNOT BE PROCESSED AND WILL BE RETURNED. IF 'CALCULATION SHEETS ARE BEING COMPLETED FOR MORE THAN ONE RESIDUAL OR SITE, PLEASE ATTACH A SUMMARY SHEET THAT BRING THE RESULTS OF ALL THE CALCULATION SHEETS TO ONE POINT. G. DETERMINE THE SITE LIFE FOR THIS LAND APPLICATION SITE: NOTE: FOR THE PURPOSE OF THIS DETERMINATION, THE LIFETIME HEAVY METAL LOADINGS SHALL NOT EXCEED THE FOLLOWING FOR THE CORRESPONDING CATION EXCHANGE CAPACITIES (CEC). Parameter CEC < 5 CEC 5-15 OEC > 15 Lead (lbs/acre) 500 100E 2 00 Zinc (lbs/acre) 250 500 1000 Copper (Ms/acre) 125 250 500 Nickel (lbs/acre) - 125 250 500 Cadmium (lbs/acre) 4.5 9 18 SITE LIFE FOR THE SITE COVERED BY THIS APPLICATION THAT HAS THE LOWEST CEC THE SITE LIFE IS DETERMINED BY CALCULATING THE NUMBER OF YEARS THAT THEE SITE WITH THE LOWEST CEC CAN RECEIVE THE RESIDUAL WITHOUT EXUDING THE ABOVE LIFETIME METALS LOADINGS. FOR EACH OF THESE METALS COMPLETE THE FOLLOWING CALCULATIONS. 16 of 25 LAND APPLICATION OF RESIDUAL SOLIDS PAGE 17 (4/91) SITE LLFE BASED ON LEAD PROJECTED POUNDS OF LEAD APPLIED PER ACRE PER YEAR = POUNDS PER TON OF LEAD IN RESIDUAL x TONS OF RESIDUAL APPLIED PER ACRE PER YEAR POUNDS PER TON OF LEAD IN RESIDUAL = . 03 TONS OF RESIDUAL APPLIED PER ACRE PER YEAR = 3.2 POUNDS OF LEAD APPLIED PER ACRE /YEAR = . 03 3.2 =0.096 SITE LIFE = LIFETIME ALLOWA BLE.LOADING BASED ON S1'TE. CEC. PROJECT IE) POUNDS OF LEAD APPLIED PER ACRE PER SI 500 0.096 5208.3 YEARS 2. SITE LIFE BASED ON ZINC PROJECT iEL) POUNDS OF Z INC APPLIED PER ACRE PER YEAR = PO U NDS PER TON OF ZINC EN RESIDUAL x TONS OF RESIDUAL APPLIED PER ACRE PER YEAR POUNDS PER TON OF ZINC IN RESIDUAL = 1 .96 TONS OF RESIDUAL APPLIED PER ACRE PER YEAR = 3.2 POUNDS OF ZINC APPLIED PER ACRE /YEAR = 1 .9' 6 SITE LIFE = L ALLOWAB L ADING BA ED N PROPONDS OF ZINC APPLIED PER ACRE PER 3.2 =6.27 SITE LIFE= ,( 250 6.27 J_ 39.9 YEARS 3. SITE LIFE BASED ON COPPER PROJEC:IE1 POUNDS OF COPPER APPLIED PER ACRE PER YEAR = POU ' DS PER TON OF LEAD IN RESIDUAL x TONS OF RESIDUAL APPLIED PER ACRE PER YEAR POUNDS PER TON OF COPPER INRESIDUAL= 0.9 TONS OF RESIDUAL APPLIED PER ACRE PER YEAR = 3.2 POUNDS OF COPPER APPLIED PER ACRE /YEAR = 0.9 x 3.2 =2.88 SITE LIFE = LIPETI1 ALLOWABLE LOADING BASED ON SITE CEC PROJECTED POUNDS OF COPPER APPLIED PER ACRE PER YEAR SITE L' 125 2.88 43.4 YEARS 17 of 25 *RATE BASED ON INJECTION APPLICATION ON CORN. LAND APPLICATION OF R,ESII UAL SO PAGE 18 (4/91) 4, SITE LIFE BASED ON NICKEL PROJE(: I LD POUNDS OF NICKEL APPLIED PER ACRE PER YEAR = POUNDS PER TON OF LEAD IN RESIDUAL x TONS OF RESIDUAL APPLIED PER ACRE PER YEAR POUNDS PER TON OF NICKEL IN RESIDUAL = s TONS OF RESIDUAL APPLIED PER ACRE PER YEAR = 3.2 POUNDS OF NICKEL APPLIED PER ACRE ,BEAR = .05 3.2 = 0.16 SITE LIFE = LIFETIME ALLOWABLE LOADING BASED ON SITE CEC PROJECTED POUNDS OF NICKEL APPLIED PER ACRE PER YEAR SI"IE LIFE - 1 2 5 _ 781 .2 YEARS ( 0.16 ) 5. SITE LIFE BASED ON CADM.ITM PROJECT 11.) POUNDS OF CADMIUM APPLIED PER ACRE PER YE_ R = POUNDS PER TON OF LEAD IN RESIDUAL x TONS OF RESIDUAL APPLIED PER ACRE PER YEAR POUNDS PER TON OF CADMIUM Th RESIDU .004 TONS OF RESIDUAL APPLIED PER ACRE PER FEAR = 2 POUNDS OF STI i LIFE PLIED PER ACRE /YEAR = .004 3.2 = 4.012E WABLE L IN BAS N SITE PROJECTED POUNDS OF CADMIUM APPLIED PER ACRE PER YEAR SITE LIFE = ( 4.5 ( .0128 351.5 YEARS COMPARE THE FIVE METALS ABOVE AND DETERMINE THE METAL THAT WILL RESULT IN THE SHORTEST SITE LIFE FOR THIS SITE. THE METAL IS ZINC AND THE SITE LIFE IS 39.9 YEARS. *RATE BASED ON NECTION APPLICATION ON CORN. 18 of 25 PAGE 19 (4,91) laortil Carolina Ditqiciat of entaroluttental Alanagzuten AGREEMENT FOR THE LAND APPLICATION OF WASTE SLUDGE TO PRIVATE LANDS Fermi Mee: CUDDY FARMS INC. Contact Person: DAVE G. HILL (704) 624-2171 Address of Permittee: P 0 . BOX 668, HIGHWAY 74, WEST MARSHVILE, NC 28103 List of Sludges or residuals to be applied to these lands: CUDDY FARMS INC. POULTRY PROCESSING PLANT * Site ID Number: * Field Number: Location of Land to be used for sludge or residual application (include map for each site): UNION COUNTY, LANES CREEK TOWNSHIP, HIGHWAY 601 10 MILES SOUTH OF U.S.; Owner of Property used for sludge or residual application: CUDDY FARMS INC. Lessee of Property (if appropriate): Land use or cmpping parterns: CORN Intended use or disposition of crops: COMMERCIAL 1111111111111111111111111111111111111111111 The undersigned land owner o CUDDY FARMS INC. hereinafter referred to as the Permittee, to apply the above listed by permits dges or residuals upon the land at the location shown as described herein in accordance with the restrictions and stipulations as given below. The landowner or his representative receives, in consideration, full use of the nutrient value of the applied sludge or residuals while the Permittes receives, in consid=ation, the use of the land described above for the disposal of digested sludge or residuals. This agreement shall remain in effect for the length of the Division of Environmental Management land application permit and shall be renewed each time the land application permit is renewed. The undersigned land owner or his representative and the Permittet agree to abide with the following restrictions and sdpulations until such time as written notification, given thirty (30) days in advance, modifies or cancels this Land owner's A g-te rnent • *SEE SITE SPECIFIC INFORMATION 19 of 25 PAGE 2 (4/9 Notification of cancellation of this agreement shall be immediately forw arded to: Division of Environmental Management Permits and Engineering Unit. P.O. Box 27687 Raleigh, NC 27611-7687 111111111l1l1II1111111111111I1111111111111111t1111i111t1t11111111111111111t1IIII HI11I11IHill111I11111t111111111111 STIPULATIONS: 1. The landowner or his representative hereby authorizes the Perrnittee, County and State Officials or their representatives to inspect each parcel of property prior to, daring, and after sludge or residual application and to established monitoring facilities on or near the application site as required by the sludge or residual land application permit. The landowner or his representative authorizes the Permittee, County and State Officials or their representatives to take necessary soil, surface and ground water samples during the term of, and twelve (12) months after termination of, this Agreement S. The Pcrmittee will provide each landowner or his representative with a copy of the land application permit as issued by the N.C. Department of Environment, Health and Natural Resources (NCDEH R) Division of Environmental Management (DEM) for the land described above prior to commencement of sludge or residual application. The NCDEHNR-DEM permit will delineate maximum application rates, limitations and other restrictions prescribed by the laws and regulations. 4. The Perrninee has provided the landowner or his representative with information and data concerning the program for land application of sludge or residuals to privately owned lands which includes an analysis of constituents of the sludge, sludge application methods and schedules for typical cropping patterns and a description of the equipment used by the Perrnittee for sludge or residual application. 5. The Permittee will furnish each landowner or his representative with a copy of the results of each soil analysis. 6„ The site shall be adequately limed to a soil pH of at least 6.5 prior to sludge or residual application. Sludge may be applied to sites with a pH of less than 6.5 provided a sufficient amount of lime is also applied to achieve a final pH of the line, sludge/residual and soil mixture of at least 6.5. 7. The landowner of his representative will inform the Perminee of any revisions or modifications to the intended use and cropping patterns shown above prior to each planting season to enable the Perrnittee to amend this Agreement and schedule applications at appropriate periods. Within the limits of the NCDEH +`R-DEM permit, the owner or his representative and the Perrnittee will determine sludge/residual application rates and schedules based on crop patterns and the results of soil samples. 8. No crops for direct human consumption shall be raised on these sites for a period of eighteen (18) months following sludge application. 2 of 25 Arm •• • •••• •• • A. • • • PAGE 21 (4/91) .01 4.00 1-A 9. The landowner or his representatives or successors shall adhere to the provisions of this Agreement for a period of eighteen (18) months from the date of the most recent sludge application. 10.Appropriate measures must be taken by the Permittee to control public access to the land application sites during active site use and for the eighteen (18) month period following sludge/residual application. Such controls may include the posting of signs indicating the activities being conducted at each site. 11. Specific sludge/residual application area boundaries shall be clearly marked on each site by the Permittee prior to and during sludge application. 12.Should the landowner or his representative lease or otherwise permit the use of the land by a third party, the landowner shall bc responsible to insure the third party agrees and complies with the terms and conditions of this Agreement. 13.The existing lessee, if any, of the site agrees, by execution of this Agreement, to comply with all provisions of this Agreement. 14. This Agreement shall be binding on the grantees, the successors and assigns of the parties hereto with reference to the subject matter of this Agreement. 15.Animals should not be grazed on sludge/residual applied lands within a thiny (30) day period following the sludge application. Application sites that are to be used for grazing shall have fencing that will be used to prevent access during these periods after each application. 16.Prior to a transfer of this land to a new owner, a notice shall be given by the current landowner to the new landowner that gives full details of the materials applied or incorporated at each site. 17.Any duly .authorized officer, employee, or representative of the Division of Environmental Management may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the application site and facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the terms and conditions of this permit; or may obtain samples of groundwater, surface water, or leachate. 1111111111111111111111111111111111111111111111111111111111111111111111111111111111111111IM11111111111111111111111111 RESTRICTIONS 21 of 25 PAGE 22 (4i t) NORTH C.R© INA, COUNTY dgned Notary Public, do hereby certify than personally appeared instrument WTrNE fore me this day and acimowiedged the due my hand 5ilr?4tiaLi 7tts and i ions a ion of the forgoing read this land owner's agt :rtent and do hereby agrr— to abide by the ed herein. 7' "1,1'l%%75 have read this stipuior and restrictions as specified herein. SAME AS ABOVE d o+arne's ameat and do hereby agree w abide by the 22 of 25 f — Date Perrniacc Date PAGE Land Application of Residual Solids Instructions Processing of this application will not initiate until all of the following been submitted in addition to five(5) copies of the completed application fo the above items have been excluded from the package, please explain. s have f any of 1. is a general location reap included? YES x or NO 2. Is a site map (drawn to scale) included which shows the property lines, buffers, existing wells within San feet, topography, drainage features, and any surface waters? YES x or NO Is a vicinity map enclosed which clearly indicates the projects location with respect to State roads and named Surface waters? YES x or. NO 4. Is a soil scientist report included which defines the following: a) field descriptions of texture, color, and structure, b) depth and thickness of soil horizons, c) presence of any restrictive soil horizons or layers, d) depth to seasonal high water table, e) the hydraulic conductivity, f) recommendation of a loading rate for the site, g) cation exchange capacity. YES x or NO 5. Is an agronomist's crop and loading recommendations for N-P-K included? YES x or NO 6. Has the Land Owner's agreement been filled out and completed? YES x or NO 7. Appropriate fee in accordance with 15 NCAC 2H .0205(c)(5). YES x or NO Five copies of all reports, evaluations, agreements, supporting calculations, etc. must be submitted as a part of the proposed design document which is signed and sealed by the North Carolina Professional Engineer. Although certain portions of this required submittal must be developed by other professionals, inclusion of these materials under the signature and seal of a North Carolina Professional Engineer signifies that he has reviewed this material and has judged it to be consistent with his proposed design. 23 of 25 PAGE 24 (4/91) Name and Complete Address of Engineering Firm: SIRRINE CONSULTANTS 500 B. REGENCY PARKWAY City: CARY State: NC Zip: 27511 Telephone No. 91 9-48 0397 Professional Engineer's Certification: , attest that this application for CUDDY FARMS INC. has been reviewed by me and, is accurate and complete to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations. Although certain portions of this submittal package may have been developed by other professionals, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design., (Exception noted under stabilization section.) North Carolina Professional Engineer's Registration No. Print Name of Engineer Y Seal and Signature (specify date): Applicant's Certification: DAVE G. HILL CUDDY FARMS INC. 0$1111,11 , arrest that this application for has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments arc not included, this application package will be returned as incomplete. Sigma= Date 4'1 THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL, SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF ENVIRONMENTAL MANAGEMENT WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 29535 512 NORTH SALISBURY STREET RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: 919/733-5083 24 of 25 PAGE 25 (4/91) PERMIT APPLICATION PROCESSING FEES (effective October 1, 1990) CATEGORY NEW APPLICATIQNS/, RENEWALS WITHOUT MODIFICATIONS MODIFICATIONS L,000,000 GPD Industrial $400 Domestic/Cooling Water $400 10,001 - 1,000,000 GPD - Industrial Domestic/Ccaoling Water $300 $250 $250 1,001 - 10,000 GPD Industrial. $400 $200 Domestic/Cooling Water $400 $200 < or = 1,000 GPD and Single Family Dwelling Sludge < or = 300 Acres Sludge > 300 Acres Sewer Extensions (nondelegated) Sewer Extensions (delegated) $240 $120 $400 $250 $400 $250 $400 $200 0 Closed -Loop Recycle or Evaporative $400 $200 NOTE: The Fees for Soil Rernediation Projects are the same as for Sludges. Under the Sewer Extension Fee, "delegated to municipalities''' applies only to those governmental jurisdictions that have specific delegation review authority, as granted by the Division of Environmental Management. 25 of 25 May 2 ' 1992 PAR Laba 2217 GRAHAM PARK P 0 BOX 411483 CHARLOTTE, NC 24171483 704/588-8333 Reference No: 92 1804 Made Fo Cuddy Farms Inc. P.O. Box 668 Marshville, NC 2810 Attention: Dave Hill Subml Sample for TP Biomass 51292 i uid Sudge) e Analyses of Marked: Received on: Analyses: /2. pH Value 6.7 Corrosivity non Reactivity non Flash Point (F >200 L nita i1it non Arsenic Barium Cadmium Chromium Lead Mercury Selenium:, Silver ( Paint Filter Test Free Liquid Reference AR Lab '217 GRAHAM PA E D, BOX 411483 CHARLOTTE, TE, NC 28 41-14 3 iO4/ - 333 2 1804 Continued Benzene<.05 Carbon iulfid<40 Carbon Tetrachloride .05 Chlordane<,003 Chloroform ,6 0-Cresol <20 rn-Cresol <20 +-Cresol <20 ,- D 1 2-Dichl>cr°benzene <30 4- Di ch10r°benzene . 75 . -Dich1 r°ethan <- . 1,1-Bich lor°ethylene r7 ,4--linitrct0luene 013 n.d r i n c. 002 Heptachlor .00 He. achloroben ene <.013 He achlcr bUtadiene .05 leach l cruet have Isobutanol 00 Lindane , Cl4 [echo . chl r 1 Methyl ethyl ketone <20 Nitrobenzene Pentactilorobhenol 10 Phenol <10 Pyridine <.5 Tetrachl roeth lene ,07 2. 2,4, 6-Tetrachls rOphen l 10 Toluene 1 0 Toxaphene TrichloroethYlene .05 2,4,5 ,4, a--Trichl rophenol 02 2,4,:-TP Silvex Vinyl Chloride 02 Respectfully Submitted: PAR LaratcrieS, Inc. S ., Rice oratory Director Our re REPORT NUN R187-203A BIO GRO SYSTEMS 180 ADMIRAL COCHRANE DR SEND SUITE 305 TO: ANNAPOL IS, MD 21401 DATE OF REPORT 7/17/92 SAMPLE IDENT, Lab No, d Nitrogen % TKN A & L EASTERN AGRICULTI XL LABORATORIES, INC. 7621 1NHITEPINE ROAD, RICHMOND, VA 23237 PHONE (804) 743-9401 FAX (804) 271-6446 CUSTOMER: Cl1DDY FARMS PAGE SLUDGE ANALYSIS REPORT Phos- phorus % P Potas- sium % K u Calcium Mag- nesium Na p Iron m Fe SAMPLES SUBMITTED BY: Alum num ppm A R©SERT HAMILTON Cop u Zinc ppm Z 4m nia Nitrogen Nitrogen Cuddyra Aerohicall Digested 7/14/92 33437 .5 8.23 1.07 0.11 0.99 .45 0.26 Na 43I Oil & Gr°ea Cad- mium pp 2.0 re Chro mium ppm C 40 as Nickel ppm N 2, s has Lead ppm Pb s. 5 Arsenic ppm As rrrsercury ppm Hg 0.12 Fonu ppm 5 pH 7.2 0.14 12740 231 C/N Ratio 450 980 0.88 Calcium Carbonate Eq. % 0.65 Volatile Solids 7, Urgan�o Nitrogen. .35 All values except % Solids are on a dry welglrt basis. To convert % to mg/I (ppm) multiply by 1 1 r ✓ Pau H. Chu, 'ht.Il. exclusive and confidential vse of our r~tdenlm, and may not tar reproduced in whole or in peat, nor may any reference be ,. .. .,..._,..,.,. „�„.m ,o-.. s.drh �„�t W+ht��lnlr%m ru rr r,Inr wrlv+an rwe+thnri annnn nd Chloride ppm CI 2830 ppm ease 0.1:3 700 This report applies on9y to the aarnpies) tested retained a maximum of thirty days after testing. pies are A & L AGRICULTURAL LABORATORIES INC. TREATMENT PROCESS The Cuddy Farms waste \tatter handling facility consists of two lagoons in sequence. The first has an aeration area which is curtained off as indicated by the enclosed diagram. Materials flow from the first lagoon into the second lagoon and then effluent is discharged into the Union County treatment system. STABILIZATION PROCESS As reported by Cuddy Farms, they have been operating this facility for approximately 15 years. During this time the waste water has been treated in too large lagoons. The first is aerated and the second is facultative. Sludge has never been cleaned from these lagoons since the facility was started, Therefore the sludge age will be approximately 15 years, We believe that the use of these lagoons, and the extremely long sludge age of 15 years, results in a 38% reduction in volatile suspended solids (VSS). However, the sludge samples recently collected for this application ere reported to have an influent VSS of 99% and effluent of 9867fifi We do not believe this data is accurate and We are currently re -sampling using a different laboratory. As soon as that data is available, we will forward it to you for review, Until then, we ask that you begirt your review of the remainder of this application. 1 A. INTRODUCTION This Operations Plan contains detailed operational procedures designed to comply with applicable regulations and guidelines - Additional procedures and constraints have been incorporated based on Bio Gro's previous land application experience with the ultimate objective being a land application program that safeguards public health, surface and groundwater supplies and provides an agronomic benefit to the project area. B. GENERAL DESCRIPTION OF PROJECT Aerobically digested sludge generated at the Cuddy Farms Inc. Facility will be land applied in a liquid form. Sludge will be loaded at the wastewater treatment facility and transported in tank trailers to the permitted land application site. Bio Gro Systems will land -apply the sludge on the approved site in accordance with the operational procedures described herein and at rates set in the permit. C. LAND APPLICATION PROCEDURES 1. Sludge Removal. Transport. and Application a. Sludge removal. Sludge will be removed from the aerobic lagoons at the wastewater treatment facility with a submersible pump. The sludge will be pumped through a six-inch flexible wall hose to a loading tower. The flexible wall hose will be connected to rigid PVC pipe at the loading tower. A remote control switch will be located at the top of the loading tower to control the power source to the pump in the holding tank. The tractor/tank trailer units will pull under the loading tower with the tank trailer being filled through a hatch located on top of the trailer. b. Sludge transport and method of land application. Sludge will be transported from the treatment facility in tractor/tank trailer units to the approved land application site. The transport trucks will deliver the sludge to a high - flotation land application vehicle stationed on the field receiving sludge. The sludge transfer will be through a suction hose and the land application vehicle will perform all sludge distribution. Sludge distribution on the site will be uniform throughout the distribution area. To ensure adequate control of the application rate for this site, the equipment used for spreading the sludge will be calibrated by measuring the amount handled on a known square footage. While the rate of discharge from the application vehicle is fixed, the speed of the equipment can be adjusted to maintain whatever flow rate is desired to achieve specific application rates. The mode of application will be subsurface injection or surface application followed by incorporation by discing. Injection and incorporation will not occur on pasture and hay fields or on cropped fields where the farmer has adequate crop residue and wants to maintain a no - till or minimum tillage system. The method of application is selected based on the crop that is being grown and the tillage practices being employed by the farmer. Since farm operators typically rotate different crops and tillage practices in a specific field each year, it is not possible to determine exactly what method of operation will be used on each field at this time. Prior to each application, a representative meets with the farm operator to determine what crop is being planted and what tillage practice is being employed for a particular field. If row crops are being planted using conventional tillage methods, the sludge will be injected. If the farmer is planting the field using no -till practices or the field is in pasture or hay, sludge will be surface applied. If there are any sites that have seasonal high groundwater conditions that preclude incorporation, the sites could be surface applied. However, a better alternative would be to place seasonal restrictions on the site and conduct operations only during periods when seasonal highs would not be encountered. Equipment to be used on the project includes: 1. Four -to -five totally enclosed, watertight tanker trucks of 6000-6500 gallon capacity. 2. One high -flotation land application vehicle of 2000-4000 gallon capacity. Operations will be discontinued during periods of inclement weather and will not be resumed until sufficient drying of the fields has occurred. The truck units will be inspected, licensed and appropriately marked as required for the purpose of transporting the sludge material. c. Storage Cuddy Farms Inc. provides storage for the sludge during non -application periods in the existing lagoons. 2. Site Operation a. The sludge will either be injected or surface - applied followed by incorporation through discing. Discing and injection will not occur on pasture and hay fields or on cropped fields where the farmer has adequate crop residue and wants to maintain a no -till or minimum tillage system. b. The amount of sludge applied will be limited to the annual allowable dry tons per acre as required by the permit for the site. c. Buffer zones will be observed as follows: 1. Distance from traveled surface of roadway: 25 feet. 2. Distance from on -site residences of the landowners receiving sludge: 100 feet for surface or subsurface application. 3. Distance from any habitable residence or place of public assembly under separate ownership or which is to be sold: 200 feet injection or surface application with same day incorporation; 400 feet surface application without incorporation. These distances may be reduced to 100 feet with written permission of the resident. The form used for obtaining permission is included in Attachment 1. 4. Distance from any well with the exception of an approved groundwater monitoring well or a well that has been permanently abandoned in accordance with state regulations: 100 feet. 5. 100 feet between surface sludge application area and waters classified as WSII, WSIII or B and 100 feet between the application area and the Mean High Water Level of waters classified as SA or SB; 50 feet between subsurface sludge injection area and waters classified as WSII, WSIII or B; and 100 feet between the application area and the Mean High Water Level of waters classified as SA or SB. 6. 100 feet between any surface sludge application area and any stream, lake or river. 50 feet for subsurface injection. 7. Distance from groundwater lowering and surface drainage ditches: 25 feet. 8. Distance from property lines: 100 feet unless the adjoining property owner concurs with sludge application closer to the property line and Adjoining Landowner Waiver form is obtained. Buffer zones will be flagged or marked and no sludge will be applied within the buffer zones. The most restrictive buffer will apply in combined situations. d. Provisions will be taken to prevent soil loss through erosion. Provisions will include contour application and avoidance of areas where surface drainage patterns result in concentrated flow of runoff from rainfall. e. Seasonally wet areas are of concern only during very brief periods of the year with abnormally high precipitation, usually during the months of December through March. In the unlikely event that such seasonal ponding does occur these areas will be buffered by flagging. In addition, good agronomic practice requires that areas which are unseasonably wet and would produce rutting or damage to the field should not be utilized for sludge application or any other farming operation during those periods. . The amount of sludge applied will not exceed the hydraulic capacity of the soil at the time of each application. In no case will it exceed 27,000 gal/acre (one acre inch) per day. If a subsequent pass across a field is necessary to achieve the desired application rate, sufficient drying time will be allowed between passes. g. Operations will be discontinued when soils are saturated and will not be resumed until sufficient drying of the field has occurred. h. Sludge may be applied on frozen ground that has crop residue sufficient to prevent surface runoff. During such application, the maximum slope to which sludge will be applied will be five percent. A minimum of 36 inches of soil will be maintained between the deepest point of sludge injection and bedrock or the water table during the period of application. j. Sludge shall not be applied on areas exceeding 18 percent slope for injection or surface application with incorporation and 10 percent for surface application without incorporation. k. Soil pH should be adjusted to 6.5 or greater prior to application. 1. All grazing by animals whose products are consumed by humans must be prevented for one month following the last application event. This will be accomplished by keeping animals fenced out for 30 days. m. Public access to sites which have had sludge applied shall be controlled for a period of 18 months from the time of last sludge application. Since private farmland is not generally accessible to the public, this objective is, usually accomplished through normal practices. n. Crops for direct human consumption with the harvested edible portion in contact with the sludge -amended soil shall not be planted for a period of 18 months following the last application. ATTAC ENT SCIENTISTSSO REPORT Soil Scientist Report The sites contained in this package were evaluated by examining existing USDA-SCS Soil Survey information, th,e soil material exposed in a series of hand auger borings and by soil sampling and testing. Other important items that were taken into consideration were depth to bedrock and seasonal high water table. Topography Slope an these sites are typical of the area of the state. The slopes range from nearly level to the maximum of approximately 5 percent. Topography will not limit injection or surface application of biosolids. Soils The soils information necessary to determine suitability for the land application of treated biosolids must address both agronomic and engineering properties of the soil materials encountered on the sites. These properties can be evaluated on a preliminary basis by examining published literature such as that contained in Soil Surveys published through the Soil Conservation Service. In addition, an actual site investigation is necessary to confirm the soils information contained in the soil survey. The soils were evaluated by examining soil material extracted from the sites with a hand auger. Hand auger borings were taken at selected locations on the sites representative of the major soil types represented in the soil survey. The soil material extracted was evaluated with increasing depth for selected properties. Those properties include: depth, color, texture, presence of restrictive horizons and presence or absence of a seasonal high water table or bedrock within 3 feet of the biosolids application zone. In addition, a series of core samples were collected and co posited from the plow layer on the sites to determine soil cation exchange capacity and pH to establish background levels for selected site constituents. The results of the auger borings and core samples are contained in this submittal. Application Rate Recommendations The biosolids generated for this project have been tested and verified as non -toxic, non -hazardous and suitable for application onto agricultural land. Based on the analyses nitrogen and zinc are the most limiting factor to the annual application of these biosolids. At the nitrogen application rate sufficient phosphorus is also applied. The farm operator will need to apply potassium since the sludge is low in this element. The soil test results indicate that the cation exchange capacity of the soils fall within the 5.3 to 8.4 meq/100gram range. Based on this the most limiting metal in terms of cumulative loading is zinc and it would take approximately 39.9 years of annual applications to reach this level based on the highest application rate of 3.2 dry tons/acre. The hydraulic loading rate will be limited to 27,000 gallon/acre/day for liquid application. Sufficient drying time will be allowed between applications to prevent hydraulically over loading the site. Soil testing of the proposed sites indicates that the cation exchange capacity of the topsoil material on the sites is generally in the low to medium category. Research conducted in recent years has shown that soil chemical properties such as low cation exchange capacity are not limiting factors when low metal biosolids are applied at agronomic rates. Heavy metal recommendations contained in this submittal reflect the lowest cations exchange capacity category currently utilized to establish EPA loadings. Conclusion The material proposed for application on these sites is an excellent source of nutrients. Neither biosolids characteristics, sites characteristics, nor soil characteristics should preclude use of these sites in a land application program. With careful operation and strict adherence to Federal and State regulations these sites should be excellent sites for biosolids application. Soil Scientist Bio Gro Systems Residual Nitrogen Mineralization Calculations Since biosolids from Cuddy Farms Inc. are primarily aerobically digested a mineralization rate of 30% was utilized. While most of the mineralizable organic nitrogen in biosolids is converted to inorganic nitrogen in the year it is applied, there is some continued decomposition of organic nitrogen in succeeding years. This continued decomposition of organic nitrogen can provide a small portion of the nitrogen needed for crop growth in subsequent years. It is important to note however that agricultural fertilization including biosolids utilization is not an exact science but rather a science of averages. This is especially true because weather conditions effect so many agricultural parameters including mineralization. Mineralization rates and estimates of organic nitrogen released in subsequent years used by State and Federal regulators are average values for specific types of biosolids. Because these are average values and because of the very small amounts of nitrogen mineralized in subsequent years it is somewhat risky for the farmer to rely on carry-over nitrogen for crop production. There is no way to accurately calculate residual nitrogen loading for five years because the PAN and organic nitrogen number for each year will be different. Also the amount of sludge to be applied annually will be significantly less after the first year. KEY TO SOIL BORT LOGS 6 soil boring locations are indicated on the Site flan Note. Soil Boringsconducted n the followingdates. . =Boring Number EIED UN 2 UN 32 4 *Plea ONES July 20, 1992 July 22, 12 KEY TO SITE 11 locations old boundaries soil boring and nu bur buffer zones see soils inatin or tits of au e borings. eries Iniitrati©n t'e capicty co on r Texture cec Availa � / 1 OOg water apes e shrink- s we Depth t) [ table ai seasonal SATIN 0.6 ® 2.0 TATUM 0.6 - 2.0 0.6 - 2.0 VERY 'FINE SANDY LOAM, SILT LOAM 0.6 - 2.0 SILT LOAM 0.14 - 0.20 0.10 - 0.17 LOW 6.0 LOW 6.0 * REFER TO S©IL SAM?LE DATA FOR CEC RESULTS Agronomist Report Several factors should be taken into consideration in determining sites agricultural suitability to receive biosolids. These factors are soils, crop rotations, loading rates and nutrient requirements The crop types and cropping schedules are investigated prior to a site being considered as a biosolids application site. The sites in this submittal shall be utilized for corn. Biosolids analysis information is reviewed to determine the most limiting application rate factor. For this project nitrogen is the most limiting factor. Due to the low solids content of the biosolids hydraulic loading limits may also limit application rates in that more than one application pass may be needed to supply the nitrogen requirement of the crop to be grown. When applying to row crops, biosolids will be applied prior to planting or after harvest (this would provide nutrients for the next planting). If hydraulic loading limits require that more than one pass be made on a field in order to satisfy the nitrogen requirement of the crop being grown, the field should be allowed to dry sufficiently prior to the next application. Soil testing of the sites included in this application indicates that soil pH 5.0 - 5.9 on most sites. The lime recommendations are generally made based on raising the pH to a standard of 6.5. The nutrient requirements are a direct function of specific crop needs. Recommendations found in the University System and Extension service publications for specific crops should be used to determine nutrient requirements. Application rates are based on the annual nitrogen requirements for each particular crop being grown. This application rate will also supply sufficient phosphorus for plant growth. In many instances such as with zinc, sulphur, and copper essential micro -nutrients are also supplied to the plant. The resulting trace metal loadings at nitrogen limited rates are uinimal. Because of the low levels of metal additions there is no cause for concern with regard to concentration of metals in plant tissues. Salt additions at these application rates do not pose a problem. In general salts are not a problem in humid and sub humid regions because there is sufficient rainfall to leach them down through the soil profile and away from the crop root zone. The crop being grown on the site in this submittal is corn. There are no restrictions on harvesting and marketing this crop other than there shall be no animals grazing sludge applied fields for 30 days following application. My review of the soils and crop rotations Proposed for this project find the submitted sites to be suitable for the land application of sludge. e. Agronomist Bio r Systems ATTAC T 7 LCU TIONS OF MOST LIMITING NS i N" P in- PAN PCd 2n P1 !6 its [ctt, Pleat ova{ (Surface) parameter ter 1 1 100 15 2.0 200 2..200 0.038 p_0 5.2 2.4 4.0 2 [ 2 345.9 yr 461,8 yr .9yr" E S 0 t3 P Zn $3.9 yr yr 45.2 yr. yr 21.1 yr 43..2 yr 51.7 y 34.6 yr~ Pb yr` 4,425.8 err 2 yr 5,410.1 yr Syr 3.540.7g Pb Sludge h' anaernent aahzing enetxesa11J FIELD SHEET CUDDY IN. 32 FIELD GROSS ACRES NET ACRES 32-1 62.8 322 59.2 32-3 1.0 32 4 168.8 3.3 32-5 72.3 61.5 262.4 327 TOTAL 73. 568.1 7.9 LATITUDE: 2 ' "LONGITUDE r 628 CUDDY F.. INC. 4F . 30 " [27 a sghwav Pndvl1le, North Cuss na 13 t7C 3 5 ' f 3? 1 fax t7t 15 2 5 ststems REQUEST AND CONSENT FOR SLUDGE. SOURCE: Ca..42127" , ,/fg,0-5; -ZYc FARM OPERATOR: ADDRESS: PHONE: ( 706i ) #a TOTAL ACREAGE. 763 COU FARM LOCATION: /06-ffitil Y 60/ AO //Wes 72/ Of 0 / ..% /V/4 6 ilfoxr/iQf6-"Dif i#1,0675/rotror A —Z7/01W CROPS: -5-174#14 ghin/A/ I agree to be responsible for adhering to the following conditions, where applicable, and will hold Bio Gro Systems harmless from any adverse consequence resulting from my failure to meet such conditions: a. The soil pH will be adjusted to b when sludge is applied. (This may be accomplished through the application of lime -treated sludge.) b. Cattle intended for meat production may not graze on treated fields for days. c. Animals intended for dairy production may not graze on treated fields for days. d. Human food crops that are eaten raw, and that come in contact with soil, may not be grown on treated fields for /8 months. e. Public access to treated fields will be controlled for Tobacco has been found to accumulate cadmium; therefore, it is strongly recommended that tobacco not be grown on treated areas. 2. Bio Gro Systems is willing to apply the sludge I understand that successful crop production depends on many variables, such as weather, soil conditions and specific farming practices. I have also read and understand the document entitled "Important Information About Using Sludge as a Fertilizer" which is on the reverse side and incorporated by reference. Capp / 67,57/75 :A(6, OPERATOR'S SIGNATURE DATE Page 1 of 2 2/90 Bio Gro Systems incorporated P,C, Box 209 • Annapolis, Maryland 21404 • Telephone (301) 26,1-2237 IMPORTANT INFORMATION ABOUT USING SLUDGE AS A FERTILIZER Sludge Generation Sludge is the accumulated, treated solids that are separated from water during the wastewater treatment process. Sludge is produced by public and private wastewater treatment plants (Generators). The Generator is responsible for supplying sludge that is suitable for land application according to state and federal specifications. Benefits of S€udge Sludge prow des nitrogen in a form that can be taken up by plants during their growth cycle. Sludge also adds phosphorus to the soil. If lime is added to sludge, the sludge wilt have the added benefit of a liming agent. Sludge contains many primary, secondary and micronutrients that can be used by plants. Sludge is primarily an organic material, when added to soil, it improves water and nutrient retention, reduces erosion potential and improves soil structu The Permitting Pro Once the farm operator requests sludge, a Bio Gro representative initially evaluates the farm -for truck access and field conditions. if the farm is found to be suitable and the Request for Sludge and the Consent for Sludge forms are signed, Bio Gro Systems will collect soil samples and have them analyzed by an independent laboratory. Bio Gro Systems will then apply for the state and/or l,o al permits requuired for sludge application. The permits will specifically identify the fields to which sludge will beapplied Systems or the Generator. d to Bio Gro After the permits are obtained (a process that takes several months to over one year) Rio Gro Systems will apply sludge, as it becomes available, to the fields, Availability of sludge may vary because of weather conditions, contractual arrangements with sludge generators and other factors. Although the company cannot guarantee sludge application because of factors beyond its control, Rio Gro Systems will use its best efforts to apply sludge to the permitted fields. The conditions outlined in the permit wilt apply to any and all sludge applications made by Bio Gro Systems. Bio Gro Systems wilt not be responsible for sludge applications made by any other entity. Periodic visits by state and local regulatory staff and Bio Gro Systems representatives may occur during the permitting and land application process. Agronomic Considerations Tractor trailer units are used to deliver sludge to the fields approved for sludge application. Soil compaction may occur on the travel areas used by the trucks and in areas where studge is unloaded for transfer to the applicator vehicle. Since some sludges contain time, it is important to recognize any increase in soil pH where studge has been applied and exercise care in using certain herbicides. If considering the use of a sulfonylurea herbicide, particular attention should be paid to any labet restrictions. High soit pH and dry weather may slow decomposition of these chemicals, resulting in carry-over. In planning a herbicide program, it should be noted that studge sometimes contains weed seeds •- for example, tomato seeds. Also, the large organic matter additions from sludge application (organic matter tends to tie up certain herbicides) may require increased herbicide application rates. Consult your extension agent or chemical representative for a specific recommendation. Sludge contains salts. Sludge applications atone rarely cause salt problems. However, other significant salt -increasing factors, such as drought, excessive soit compaction, saline irrigation water and salt containing fertilizers,' salts may reach levels that could negatively affect germination and growth of same crops. While odor from sludge application is rarely significant, and less than odor from livestock manure, it possible that an odor from the decomposition of organic matter may be noticed. If any odor occurs, generally lasts for a few days or less. Since sludge provides nitrogen that wi carry-over in subsequent years, it is appropriate levels. y throughout the growing season with diminishing e the use of nitrogen and other fertilizers to Page 2 Sludge Prtg 1)1 sad rtg r a Benetic a,i Us PROJECT: NC ACRES 8 1 . 8 OWNER: CUDDY FA S INC COUNTY: UNION TOPOG:• PHIC QUAD: PAGELANDt 8 SOIL BR PUBLISHED SHOE REDS 0Ii, TAB 48 B 8 SOT TEST RESULTS: Phi: (BOILS 5,7 (BUFFER) 8 CEC 5 4 ®1 *t}1 c tec High av + 761eville,. No a isria 2 i34 Sludge 'fgement pecbthzcng l Use Lp DATA SR T PROJECT : CUD "Y' ' ° ' $ NC 0 s .t O CUDDY_ ° .* tS INC ACRES GROS S1 a CO.' ON TOPO PRIC QU'' SOIL 8r .. NOT PUBLI` PREDOMIN SOIL. TT 8) BADIN 6B ) 6 DY .'.. INC. SHEETd 0 HS SOILTEST RESULTS : pH : ( SOT 5.1 ) 6.7 CEC 6.0 ADDITIONAL CO1ENTS Sludge Manage t Speculums In Beneficial Use D DATA SE T PRO CT: UiC. LD i O ' INC. CO UNION ACRES NET: 61.0 CUDDY FA INC. TO O PHIC QUAD: PAGELAND SOIL SM "V Y: NOT PUBLISHED PREDOMIN b TAT BADIN (46B2) • t 118 SOL TEST RESULTS: S(D 5.9 (BUFFER) 6.8 CEC 6.0 ADDITIONAL T : Bica'(irc stem; 0l Lancaster Highway Pineville, l c rtlt Carolina 281 704) 37*Fax (7 )_`r42 (t0t) 'red • LE60-Ztc WOO KIK RufionD14130N 'airmautti • A'8M0I14 JaisulT1 IOW * '3u1 'gulalviS W9 mg SINS rIVNOIIIGOV L'9 oao L*9 (aane) I'S (iIOS) :Hd :smnsaa Isaa, alas (S9) NIONte (zast) :saws ustvaxmaaua 8H :am Iaans GaHsIrignd ION zxaAuns 710$ 3NI S AGOOD rda 0 C 'SET :aatsi 8 891 Nvqaova :auno DIRd ooaoa. SSOUD sauo tioian :xxanoD OKI SNUNaano O&O ti-SC 1411 :11a IM alai .0KIs .va xa no :Ioaroua =ils uma uiai 5.11 FRIMialMg BUTzliemdS u;uvuagpims Sludge Management SpeKaataIng in Beneficial Use FIELD DATA SHEET PROJECT: CUDDY F * S INC. FIELD OPE $ ER: UN 325 TOR: CUDDY FA COUNTY: UNION TOPOG ACRES GROSS: '72.3 NET: 61.5 S INC. 0 ER: CUDDY FARMS INC. PHIC QUAD: GELAND SC - NC SOIL SURVEY: NOT PUBLISHED PREDOMIN, SOILS: GOLDSTON-BADIN COMPLEX (146B) BADIN (4682) SHEET NO.: H5 SOIL TEST RESULTS: pH: (SOIL) 5.5 (BUFFER) 6.8 CEC 5.0 ADDITIONAL COMMENTS: Bin Gm Systems, Inc. * 12701 Lancaster Highway Pineville, North Cambria 28134 (704) 542-0937 • Fax (704) 542-0959 Sludge Management Specializing in Beneficial Use FIELD DATA SHEET PROJECT: CUDDY F,.*8 INC FIELD NtTMBER: UN 326 OPE TOR: CUDDY FARMS INC. COUNTY: UNION ACRES GROSS: 62.4 POFOG PHIC QUAD: PAGELAND, SC - NC SOIL S :VEY: NOT PUBLISHED PREDOMIN T SOILS: TATUM ( 48B2 ) BADIN 46B2 ) NET: 59.6 OWNER: CUDDY FARMS INC. SHEET NO.: B8 SOIL TEST RESULTS: pH: (SOIL) 5.0 (BUFFER) 6.7 CEC 5.3 ADDITIONAL COMMENTS: Bio rim Systems, Inc. 12701 Lancaster Hghway * Pineville* North Carolina 28134 * (7041 542-0937 * Fax (704) 542-0959 t �raant, neicci J U DATA HT OPERATOR: CUDDY FARMS INC . COUNTY:ION TOPOG.>'PHIC QU PAGELAND . SC NC SOIL SS ►° ' PUBLISHED PREECE N4.T SOIL TAT ( ACRES NET: 69 RR: CUDDY FA S I-. SHEET NO.H T TEST R LT : 3 { SOIL)5 8 (BUFFER CSC 4 ADDITIONAL CO ENTS iaa Gro System Inc. * l '7 01 L:artcaster iajhway * Puma, , NosthCarodana 2i I3 • 7 ) S 2 t 37 •Fax (713A 2-t Specializing in Land Applicatiofl * Sludge Disposal CUDDYFARMS INC. UN 32 VICINITY MAP Bic) Gro Systems Incorporated PC) Flax 2C19 Anraoolis. Marviand 214t? • Telephone (301)263-2237 Sludge 54 agemeatt Spec iiiira ate irttacai Use F OOD P S Port on o the f l owing field for CUDDY INC. located within the 100 year flood plain: FIELD PORTION IN N 32) r 6 Northern edge and Western boundary (See Flood Plain Map) Noother fieldsi. the 100 year flood plain; Btu Ssstern mr Ks h ay Pines iie, N Carotene 28134 7C i # -Cd 7 + Fax t 77 . 59 Specializing in Land App CUDDY FARMS INC. UN 32 F. LD • FOOD P AIN AREA Bio Gro Systems Incorporated min n_.. iv.w .,_ +IV All 102rii AmC9 •Y.YH"Y SOILS MAP Bfo Gro Systems Incorporated ©r1.. rca...,. -ma Anner.nlec MANIAaA 91404 • TpI.PnhrnnP 19R -27 7 CUDDY FARMS INC. UN 32 FIELDS 1 — 7 TOPOGRAPHIC MAP N Sao Gro Systems incorporated 0.1. r,__.MR" A - I ill w..•a •. AMA aT..7n.re.1n..o PIM CUDDY FARMS INC.. UN 32 FIELDS 1 AND 2 SITE PLAN Bio Gro Systems Incorporated • N izing in Land Application • Sludge CUDDY FARMS INC. UN 32 FIELDS 3 AND 5 SITE PLAN N Bo Gro Systems Incorporated P© Box 209 Annapolis,, Maryland 21404 • Telephone (301)263-2237 Specializing in Land ppplican • Sludge Disposal CUDDY FARMS INC. UN 32 FIELD 4 SITE PLAN Bio Gro Systems Incorporated Pp Box 209 Annapolis, Maryland 21404 • Telephone (301)263-2237 ,sYs s Specializing in Land Application • Sludge Disposal SITE PLAN B © Gro Systems uncc r r°rated PC Box 209 AnnRnnfvtanr1 21404 • Tohnno• M01126 -223' Ele BADIN (46B2) UN 32-1 BADIN (46B2) UN 32-2 Born .2 epth -2©" 20"-24" 24"-34" 34"-48" 3"-26" Color Texture. RE D 2.5 YR 4/6 IGHT RED b R 6/6 YELLOWISH RED 5 YR 5/8 RE t ISH BROWN 2. YR 4/4 LIGHT RED 10 R 6/6 RED 2.5 YR 4/6 GHT RED YR 6/6 SILT LOAM SILT LOAM SILTY CLAY SILTY CLAY TY CLAY SILT LOAM SILT LOAM Bedrock Sea on er Table Encountered Depth. BADIN (46B2) BADIN (46B2) RED 5 YR 4/6 BROWN 10 YR 5/3 PALE YELLOW 2.5 Y 7/4 OLIVE YELLOW 2.5 Y 6/6 YELLOWISH RED 5 YR 5/6 PALE BROWN 10 YR 6/3 YELLOW RED 5 YR 5/6 Seasonal Table Encoua : ° + u SILT LOAM SILT LOAM SILT LOAM SILTY CLAY SILTY CLAY SILT LOAM Be ing 1 pep 10"-30" 30"-42" 42"-48" Colo YELL©WISH RED 5 YR 5/6 WEAK RED 1O R 5/4 LIGHT YELLOWISH 11 YR 6.N4 BROWN Tex d# TY CLAY TY CLAY SILT CLAY n` Bedrock Seasonal Water Table` Encountered BADIN (46B2) UN 32-5 .5 RED 2.5 YR 4/6 SILT LOAM 3"-2©" LIT RED 10 R 6/6 20"-24" YELLOWISH RED 5 YR 5/8 24"-34" 34"-48" REDDISH BROWN 2.5 YR 4I4 GHT RED R 6/6 SILT LOAM SILTY CLAY LTY CLAY SILTY CLAY Field No. BADIN (46B2) Born Na. UN 32-6 .6 e 30" i YELLOWISH BROWN 10 YR 5/4 FINE SANDY LOAM Season Table Encountered UN 32-7 .7 30"-40" 0"_ 3"-20" 20"-24d. 24"-34" 34"-48" LIGHT YELLOWISH 10 YR 6/4 BROWN RED 2.5 YR 4/6 LIGHT RED 10 R 6/6 YELLOWISH RED 5 YR 5/8 REDDISH BROWN 2.5 YR 4/4 LIGHT RED 10 R 6/6 FINE SAND SILT LOAM SILT SILTY CLAY SILTY CLAY SILTY CLAY 30" SOIL SERIES: BADIN PROFILE DESCRIPTION: This series consists of moderately deep well drained soils on uplands in the Piedmont. They formed in residuum weathered from slates. Typically, these soils have a brown channery silt loam surface layer 6 inches thick. The subsoil is about 19 inches thick. The upper 3 inches is strong brown channery silty clay loam over 9 inches of yellowish red silty clay and 7 inches of mottled red, yellowish red and strong brown channery sily clay loam. Soft bedrock is at depths of 25 to 40 inches. Hard bedrock is at 40 inches. Slopes range from 2 to 45 percent. SOIL SERIES: TATUM PROFILE DESCRIPTION: The Tatum sseries consists of deep, well drained soils formed in residuum from serecite, schist, or phyllite. Typically Tatum soil have very dark grayish brown silt loam A horizons, red very strongly acid silty clay B2t horizons, A C horions of multicolored saprolite, and a bedrock at a depth of about feet. Slopes range form 2 to 25 percent. REPQRT A & L EASTERN AGRICULTURAL LABORATORIES, INC. 7621 Whitepine Road • Richmond, Virginia 23237 • (804) 743-9401 Fax No* (804) 271-6446 SEND m' &TO C,K0 SYSTLMS INC 13U ADMII;AL CJCHFAN35 DR SUITE 315 ANNAPCLI MD 3,1401 DATE OF REPORT 07/16/92 Dank 'WOO LAB UMBER 2C41 I042U 5 042C5 t.)4;.-„07 .i. 342C 3' 4 . 3 12'1 H ORGANIC MATTER • ENR RATE fin 3.3 117H 4.5 121V 3.G 1C1Mj 4.4 12V NITRATE SULFUR No3 opcnAlF03 Al Rr PP. 3 nArr 11 Iv 14 Fi 5. '5 H 1.3 12 M '7.1 H p.*P RAtF PAGE 1 ppm,T PATE 173 VH 13 V 35? VH 1(4 V 61 vH 'ICI V 77 V H 153 122 VH 157 CUDDY FARMS UN 32 SOIL ANALYSIS REPORT RAT t ppm:N4 241 V, 74' M 723 VH 106 H 254 VH 154 VH 2.0(3 10 )0 M 1 1 V 1SEE EXPLANATION ON BACK) MARRA, ZINC NEU IRON Zn Mn E a floavZo RATE prnan RATE opm-1. RATE 1.7 VH P 113 V 3 P 37 H 24 H 57 Ca Na rt ler.,01 NA,/ 60) m 451 L 510 L 540 M pH 5.7 .1 1 5.5 SAMPL ES SUBM TT ED Caton HYDRO- GEN ERC4140 Capacity meq/100, 5-'7 2.3 6.3 1.0 6.7 t3 2.6 1.3 SOLUBLE MO LYN- COPPER BORON EXCESS SAL1S CHLURIUE OENUM a LIME Cu RATE CI Mo ppm Co OW ppm II Rh TF ...14nsim RATE Istm-r4 HATE ppAyAto RATE 6.1 V 9.,5 3.4 V 1.4 L 6.2 V 1.7 M 6.7 V 1.3 sl) • ACCT 4754.6 R03T S HAMILTON COPY TO: NC TER BASE SAT RAitDi (COMPUTEU) x 114 5.4 11 12.? 55.4 3.3 9.6 14•F 57.7 '.t 71.4. 517.8 .7 7.6 11.2 3.2 5.0 6.2 14 1 )7.7 PARTICAL SIZE ANALYSIS SOIL TE XT U RE Pot applies odds, to the samplets4 WARS Asteples sse A:Reined CRAP, sot teltty days atter teststse, ESY N. tRS), 1,, Atss t RAC. scsi ss,S, tssds, S. , Olds ss s Als C.-, As , s ss s k f, ssst4c..s. r, ;OA kiss. ts.LE Cdsc Isiss, 4.6 ro c((riv:^6.-,,ta 144 L. E4 . ACRE Also sssS s ts is, s'ss.s, s• P.4 k") (PCIv fO LOS, Pr FS ACRE KRA 4, csit Arnr 7,11 .:+-qC Drststl REPORT NUMBER 1k F S Gad (.r I'C} DATE OF REPORT NITRAT piog IO GRO 10 ADS SUITE 3 ;ANNAP3L 11o19 ORGANIC MATTER IRATE 97M 192M A & L EASTERN AGRICULTURAL LABORATORIES, INC. 7621 Whitepine Road • Richmond, Virginia 23237 (804) 743-9401 Fax No. (804) 271-6446 TSTt: S INC R.AL CrtrH ANE nit MA 214C1 ZII ppm try RATE H PAGE CURDY FARMS UN 32 SOIL ANALYSIS REPORT V 17 7! P P1 1 41 L V 1 316 V. 284 V'H 7 y? L EXPLANATION ON BACK Fe Cu VIH 3.7 32 H [ ' b+ 4.1 V EXCE LIME PATE ALT CI J SAMPLES SUBMITTED 13Y: SAND ACCT 1 454A RO RT 5 HA ILION COPY TC: NC 1-ERR PART#CA. IZ SILT 4 44,4dt,r4l.6 SOIL TEXTURE AW w,4sdnd. +o-.,n STEIN AJ"b1 ULTURAL LA RATORIES. INC. DIVISION OF ENVIRONMENTAL MANAGEMENT GROUNDWATER SECTION September 21, 1992 0 R. A N D U M TO: Don Safrit THROUGH: Bob Cheek FROM: Brian Woottonl C. DErr. OF NATURAL RESOURCMS AND COMMUNITY DEITELonterr SEP 2 4 1992 OF IIIVIRV VENTAt VSEEI SVILLE UWt4L SUBJECT: Cuddy Farms, Inc. Sludge Land Application Program Union County WQ0006860/GW92232 (Angela Y. Griffin: DEM SERG Review Engineer) The Groundwater Section has reviewed the subject permit application for the disposal of sludge from Cuddy Farms, Inc. to 507.9 applicable acres in Union County. We have no objection to issuance of the permit provided that the following conditions are included in the permit. 1. The land application site designated as 32-6 is covered in part by soils having a seasonal high water table at depths ranging from 2.5 to 3 feet below land surface. Therefore, no sludge shall be applied _to this field during the_period from December/ through March 31, inclusive. 2. No land application of waste activities shall be undertaken when the seasonal high water table is less than three feet below land surface. The Compliance Boundary for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. An exceedance of Groundwater Quality Standards beyond the Compliance Boundary is subject to the penalty provisions applicable under General Statute 143-215.6(1)a. The sale of property, by the Permittee, which is within or contiguous to the disposal site, may alter the location of the Compliance Boundary. For facilities permitted on or after December 30, 1983, the Compliance Boundary is established at the lesser of 250 feet from the perimeter of the land application site, or 50 feet within the property boundary. If the title to any property which may affect the location of the Compliance Boundary is changed, the Permittee shall notify the DEM Director within 14 days. The Director shall then establish a modified Compliance Boundary which will be done as a modification to the Permit. The REVIEW BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. A REVIEW BOUNDARY is established around disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. When the concentration of any substance equals or exceeds the maximum allowable concentration of that substance at the REVIEW BOUNDARY, as determined by monitoring, the permittee shall either (i) demonstrate, through predictive calculations or modeling, that natural site conditions, facility design and operational controls will prevent a violation of standards at the Compliance Boundary; or, (ii) submit a plan for the alteration of existing site conditions, facility design or operational controls that will prevent a violation of standards at the Compliance Boundary, and implement that plan upon its approval by the Director. 4. Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided. BC/BW/sbp/92232. cc: Barbara Christian Central Files Permit Issuance Files