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HomeMy WebLinkAboutWQ0006860_Regional Office Historical File Pre 2018 (3)ANNUAL LAND APPLICATION CERTIFICATION FORM Permit#: � 000 t1S14, 0 County: Facility Name (as shown on permit): Land Application Operator: ` No , r !/ Year: Phone: 70 Land application of residual solids as allowed by the permit occurred during the past calendar year? El Yes No If No, skip Part A, and Part l3 and proceed to the certification. Also, if residuals were generated but not land applied, please attach an explanation on how the residuals were handled. Part A: Total number of application fields in p al number o ds land applica occurred duri tons applied during the year number of acres land applic Part B: Facility was compliant during calendar year g h e with all conditions of th (including but not limited to items 1-12 below) issued by the Division of Water Q If no please, provide a written description why the facility iAas not compliant, th corrective action taken. 1. Only residuals approved for this permit were applied to the permitted sites. 2. Soil pH was adjusted as specified in the permit and lime was applied (if needed.) to a least 6.0 or the limit specified in the permit. 3. Annual soils analysis were performed on each site receiving residuals during the past calendar year and three (3) copies of laboratory results are attached. 4. Annual TCLP analysis was performed and three (3) copies of certified laboratory results are attached, 5. All other monitoring was performed in accordance with the permit and reported during the year as required and three (3) copies of certified laboratory results are attached. 6. The facility did not exceed any of the Pollutant Concentration Limits in Table 1 of 40 CFR Part 503.13 or the Pollutant Loading Rates in Table 2 of 40 CFR part 503.13 (applicable to 40 CFR Part 503 regulated facilities). 7. An general requirements in 40 CFR Part 503..12 and management practices in 40 CFR Part 503.14 were complied with (applica.ble to 40 CFR Part 503 regulated facilities). 8. All operations and maintenance requirements in the permit were complied with or, in the case of a deviation, prior authorization was received from the Division of Water Quality. 9. No contravention of Ground Water Quality Standards occurred at a monitoring well or explanations ©f violations are attached to include appropriate actions and remediations. 10.. Vegetative cover as specified in the permit was maintained on this site and the crops grown were removed in accordance with the crop management plan. l 1. No runoff of residuals from the application sites onto adjacent property or nearby surface waters has occurred. 12. All buffer requirements as specified on the permit were maintained during each application of residu.als.. "I certify, under penalty of law, that the above information is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false infornration, including the possibility of fines and imprisonment for knowing violations." Crrn P6 I cL C ee Name and Title (type print) Signature of Preparer* (if different from Perrnittee) Preparer is defined in 40 CFR Part 503.9 (r) b SignaofPermi F v FEB 2 5 2008 Date WATER « . �, zur Information Processing. Unit Date Signiture of Land Applier Date (.if different from Permittee and Preparer) DENR FORM ACF (5/2003) file Cover Sheet NCDENR deuce Tracking System 00312200802917 Summary Bankruptcy: Pilgrim's Pride Corporation, et al. - Chapter 11, Case No. 08-45664 To: Received 121171200$ via Letter Legal issue for Mary Penny Thompson Issued 12/11li1t1►S by Tswana C. Marshall of Clerk of Bankruptcy Court ** For Recipient Use Only ** Date: / Respond By: Please_ Prepare a reply for my signature and return to me. Reply, noting the letter was referred to you by me. * Prepare a reply for the Governor's signature and return to me. Reply, noting the letter was referred to you by the Governor. * For your information. Take appropriate action Note and file. Note and return to me. Note and see me about this. Your comments and/or recommendations. 'Copy to Secretary's Office Remarks http://ibeam.enr.state.nc,us/os/dts/pritxt,da?disp€ttch—crsrlPrcrftI d=2917 e: Pilgrims Pride Corporation, et al. C;; OEC 20)a Ft.:Inc.N,FNIT ANKRUPTCY COURT, NORTHERN DISTRICT OF rTEXAS okJCE Chapter 11 Case .No.: 45664 NOTICE OF COMMENCEMENT OF CASE UNDER CHAPTER II OF THE BANKRUPTCY CODE, MEETING OF CREDITORS, AND OTHER MATTERS On December I, 2008, Pilgrim's Pride Corporation and certain of its affiliates (collectively, the "Debtors-) filed voluntary petitions for elief under chapter I I of title I of the United States Code (the "Bankruptcy Cod"). You may be a creditor of one of the Debtors, This rtotice lists important deadlines. You may want to consult an attorney to protect your rights, You are not being sued or forced into uptey. All documents filed with the Court, including lists of the Debtors' assets and liabilities, are or will be available for pection at the Office of the Clerk of the Bankruptcy Court, on the Court's website, and on the website created for these chapter II cases w.kcclic.netipilgrimspride). Note that you need a PACER password and login to access documents on the Court's website (a PACER password is obtained by accessing the PACER website, http://pacer.pscuscouns.gov). NOTE: The staff of the Bankruptcy Clerk's Office and the office of the United States Trustee cannot give legal advice, wtt. WV' Pilgrim's Pride Corporation PFS Distribution Company PPC Transportation Company To-Ricos Distribution, Ltd. 'fo-Ricos„ Ltd. Pitgrim's Pride Corporation of West Virginia, Inc. PPC Marketing, Ltd. Name, Address, Telephone Number and FitNumb for Attorneys for the Debtors Martin A. Sosiand, Esq. Stephen A, Youngman. Esq. Weil, Gotshal & Manges LLP 200 Crescent Court, Suite 300 Dallas. Fexas 75201 ephone. 214-746-7700 FacsimIe 214-746-7777 Garr T. Holizer, Esq WeiL Gotshal & Mango LLP 767 Fifth Avenue New York. New York 10153 Fe lephone: 212-310-8000 Facsimile: 212-310-8007 40A4441A 41#140,61Nk. „elVAL:Ztt4 08-45664 08-45661 08-45665 08-45670 08-45669 08-45673 08-45676 NarnAdss and Teleohonc NOT APPLICABLE 0323381 20-0493743 98-0506209 98-05062 I 0 55-0379497 75-2670462 DATE, TIME, AND LOCATION OF MEETING OF CREDITORS Iljnie Cases Filed December 1, 2008 PURSUANT TO BANKRUPTCY CODE SECTION 341(a) January 30, 2009, 11:00 a.m. (Central Standard Time) Fritz G. Lanham Federal Building 819 Taylor Street Room 7A24 Fort Worth, TX 76102 DEADLINE TO FILE PROOFS OF CLAIMS AND TO FILE A COMPLAINT TO DETERMINE DISCHARGEABILITY OF CERTAIN DEBTS WILL BE SET AT A LATER DATE Creditor With A Foreign Address: A Creditor h ThisNot Se tataF'oreignAddressShould Read the Under Claim""on the Reerse Si4 FIDITORS MAY NOT TAKE CERTAIN ACTIO S Prohibited collection actions are listed in Bankruptcy Code § 362. In most instances, the filing of the bankruptcy case automatically stays certain collection and other actions against the debtor and the debtor's property. Under certain circumstances, the stay may be limited to 30 days or not exist at all, although the debtor can request the court to extend or impose a stay If you attempt to collect a debt or take other action in violation of the Bankruptcy Code, you may be penalized, Common examples of prohibited actions by creditors are contacting the Debtors to demand payment, taking action against the Debtors to collect money owed or to take property of the Debtors, and starting continueseuliection actions, foeclosurcactjons, ossessions, Consult er o determine your rights in this case. N Y2 ] 943564102,1 SNNWO2! /X.XA6 7466 0003 Aqt ens of (he Clerk of the Bankruptcy Cs..4u Eldon B. Mahon U.S. Courthouse 501 W. Tenth titre rt Worth TX 76102 urs ©pen: :30 a.m. to 4:30 p.m., Monday through Friday FILL Approved by the Clerk o Tawana C. Marshall Date: G OF CHAPTER I 1 BANKRUPTCY CASE. A bankruptcy case under Chapter 1 I ofthe Bankruptcy Code (title 11, United States has been filed in this court by or against the debtor(s) listed on the front side, and an order for relief has been entered. Chapter 11 a debtor to reorganize or liquidate pursuant to a plan. A plan is not effective unless confirmed by the court. You may be sent a copy of the plan and a disclosure statement telling you about the plan, and you might have the opportunity to vote on the plan. You will be sent notice of the date of the confirmation hearing, and you may object to confirmation of the plan and attend the confirmation hearing. Unless a trustee is serving,, the debtor will remain in possession of the debtor's property and may continue to operate any business. LEGAL ADVICE. The staff of the Clerk oldie Bankruptcy Court is not permitted to give legal advice. MEETING OF CREDITORS. A meeting of creditors is scheduled for the date, time, and location listed on the front side. The debtor's representative must be present at the meeting to be questioned under oath by the trustee and by creditors. Creditors are welcome to attend, but are not required to do so. The meeting may be continued and concluded at a later date without further notice. The court, after notice and a hearing, may order that the United States trustee not convene the meeting if the debtor has flied a plan for which the debtor solicited acceptances before filing the case. CLAIMS. A Proof of Claim is a signed statement describing a creditor's claim. if a Proof of Claim form is not included with this notice, you can obtain one at any bankruptcy clerk's office. You may look at the schedules that have been or will be filed at the bankruptcy clerk's office. If your claim is scheduled and is not listed as disputed, contingent, or unliquidated, it will be allowed in the amount scheduled unless you filed a Proof of Claim or you are sent further notice about the claim. Whether or not your claim is scheduled, you are permitted to file a Proof of Claiin. If your claim is not listed at all or if your claim is listed as disputed, contingent, or unliquidated, then you must file a Proof of Claim or you might not be paid any money on your claim and may be unable to vote on a plan. The court has not yet set a deadline to flea Proof of Claim. if a deadline is set, you will be sent another notice. A secured creditor retains rights in its collateral regardless of whether that creditor files a Proof of Claim. Filing a Proof of Claim submits the creditor to the jurisdiction of the bankruptcy court, with consequences a lawyer can explain. For example, a secured creditor who files a Proof of Claim may surrender important nonmonetary rights, including the right to a jury trial. Filing Deadline for a Creditor with a Foreign Address: The deadline for filing claims will be set at a later court order and will apply to all creditors unless the order provides otherwise, if notice of the order setting the deadline is sent to a creditor at a foreign address, the creditor may file a motion requesting the court to extend the deadline. DISCHARGE OF DEBTS. Confirmation of a chapter I 1 plan may result in a discharge of debts, which may include ail or part of your debt. See Bankruptcy Code § 1141(d). A discharge means that you may never try to collect the debt from the debtor, except as provided in the plan. If you believe that a debt owed to you is not dischargeable under Bankruptcy Code § 1141(d)(6XA), you must start a lawsuit by filing a complaint in the bankruptcy clerk'soffice by the "Deadline to File a Complaint to Determine Dischargeability of Certain Debts" listed on the front side. The bankruptcy clerk's office must receive the complaint and any required filing fee by that deadline. BANKRUPTCY CLERK'S OFFICE. Any paper that you file in these bankruptcy cases should be filed at the Office of the Clerk of the Bankruptcy Court at the address listed .above. CREDITORS WITH A FOREIGN ADDRESS. Consult a lawye regarding your rights in this case. NYIl19435tkdt3'2g[5 3 d 0 7 2 ith United States bankruptcy law ifyou have any questions Live Search Maps Pilgrims Pride Marshville, NC i 7 Ai FREE! Use Live Search 411 to find movies, businesses & niorea 800-CALL-411, ©f 1. httpcomlprint.aspx'?mkt=en-us&z 17&s.=h&cp=pty9yn890m00&pt=ph 3O/2OO SOC PRIORITY PROJECT: Yes NoX If Yes, SOC No. To: Per its and Engineering Unit Water Quality Section Attention: Mr. Randy Kepler Date: August 18, 1999 NON -DISCHARGE STAFF REPORT AND RECOMMENDATION COUNTY: Union Permit No. WQ0006860 — Land Application PART I - GENERAL INFORMATION Facility and Address: Wampler Foods Inc. P.O. Box 668 Marshville, NC 28103 2. Date of Investigation: August 11, 1999 Report Prepared by: Ellen. Huffin Person's Contacted and Telephone Number: Dave Bio-Nomic Services Inc. (704) 529-0000 Directions to Site: From the intersection of US Hwy 601 and S.R. 1940, in southern Union County, travel south 0.7 miles on Hwy 601. The land application site is on the East Side of Hwy 601 via a dirt access road on the left, just before the farmhouse. 6. Size (land available for expansion and upgrading): 6 fields totaling 266.6 net acres that are being added in this permit modification request. 7. Topography (relationship to 100 year flood plain included) All six additional field sites have less than 10% slopes. None are in the 100-year plain. Attach a U.S.G.S. map extract and indicate facility site. (See permit application.) Page 1 Any buffer conflicts with location of nearest dwelling and water supply well: ,Yes No X if yes, explain: Watershed Stream Basin Infortrtation: a. Watershed Classification: WS-V b. River Basin and Sub -basin No.: YAD14 03-07-14 c. Distance to surface water from disposal system: Greater than 100 feet PART II - DESCRIPTION OF WASTES AND TREATMENT WORKS a. Volume: 1.20 MGD (Design Capacity) 0.60 MGD (avg. daily flow) Residuals: Approximately 1,300 dry tons of residuals per year are generated from Wampler Foods, Inc. animal processing pretreatment plant operating under permit # CM-28. The proposed land application sites are adjacent to existing permitted sites on the same farm. b. Types and quantities of industrial wastewater: NA c. Pretreatment Program (POTWs only): N/A 2. Treatment Facilities a_ What is the current permitted capacity of the facility? N/A b. What is the actual treatment capacity of the current facility (design volume)? N/A Please provide a description of existing or substantially constructed wastewater treatment facilities: N/A d. Please provide a description of proposed Residuals handling and utiliation/disposal scheme: ewater ea en Residuals stabilization: PSRP: X (Permit No. WQ0006860) PFRP: Other 4. Treatment plant classification (attach completed rating sheet): N/A Pap facilities: NA SIC Code(s): N/A Wastewater Code(s) of actual wastewater, not particular facilities, i.e., non -contact cooling water discharge from a metal plating company would be 14, not 56. Primary: Secondary: Main Treatment Unit Code: NIA PART III - OTHER PERTINENT INFORMATION 1 Is this facility being constructed with Construction Grant Funds (municipal only)? N/A Special monitoring requests: See Groundwater recommendation, which is attached. 3. Important SOC, JOC or Compliance Schedule dates: (Please indicate) N/A 4. Other Special Items: N/A PART IV - EVALUATION AND RECOMMENDATIONS Wampler Foods has applied for a permit modification to include 6 additional sites for final use of WWT residuals via land application. Marion Cox Farms owns all fields included in this permit, which are used to produce animal feed crops and have adequate buffers. Field #UN32-I3 contains an area with shallow bedrock. A soil boring is recommended prior to application to verify groundwater is > 3 feet (see groundwater report by Matt Heller). It is recommended that the modification request be approved. Water Qua1itTRegiona1 Supery Date Page 3 State t yf North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director July 26„ 1999 Mr, John Gangwer, Environmental Affairs Manager Wampler Foods, Inc. Post Office Box 668 Marshville, North Carolina 28103 Dear Mr. Gangwer NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES ,E30 1999 19 Subject: Applications No. WQ0006868 Wampler Foods, Inc. Sludge -Land Application Union County The Division's Permits and Engineering Unit acknowledges receipt of your permit application and supporting materials on July 19, 1999. This application has been assigned the number listed above. Your project has been assigned to Ms, Shannon Thornburg for a detailed engineering review, Should there be any questions concerning your project, the review will contact you with a request for additional information. Be aware that the Division's Regional Office, copied below, must provide recommendations from the Regional Supervisor or a Procedure Four Evaluation for this project, prior to final action by the division. If you have any questions, please contact Ms. Shannon Thornburg at 919/733-5083 ext. 353.If the engineer is unavailable, you may leave a message on their voice mail and they will respond promptly. PLEASE REFER TO THE ABOVE APPLICATION NUMBER WHEN MAKING INQUIRES ON THIS PROJECT, Sincerely, LiMr. Kim H. Colson, .E. Supervisor, Non -Discharge Perrnitting Unit cc: Mooresville Regional Office, Water Quality 1617 Mail Service Center, Raleigh North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality Ja es B. Hunt, Jr,, Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director July 28, 1999 Mr. Gary Smoak, County Manager Union County Courthouse. Post Office Box 21.8 Monroe, North Carolina 28111-0218 NCDENR NORTH CAROUNA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Permit Application No. WQ0006860 Wampler Foods, Inc, Land Application of Residual Solids Union County Dear Mr, Smoak: The Division of Water Quality has received an application from the Wampler Foods, Inc. for the land application of residual solids from the treatment of process and domestic wastewater to sites in Union County. This Division will ensure that all federal and state regulations are enforced, Maps of the sites are available at the Division's Mooresville Regional Office. Please contact Mr. Rex Gleason, Water Quality Supervisor, at (704) 663-1699 for more information. Should you desire to comment on this application as it relates to your interests, please do so no later than August 27, 1999. If you have any questions or comments, please contact Ms. Shannon Mohr Thornburg at (919) 733-5083, extension 353. Sincerely, Kim H. Colson, PE, Supervisor Non Discharge Permitting Unit cc: Mooresville Regional Office, Water Quality Supervisor Permit File WQ0006860 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone (919) 733-7015 FAX (919) 715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper NON EPEES FACILITY' UPDATE OPTION TRXID 50T PERSONAL DATA FACILITY APPLYING FOR PERMIT APP/ FACILITY N ME> WAMPLER FOOLS IN -A SLUDGE 5 COUNTY> ADDRESS: MAILING (REQUIRED) ENGINEER: STREET: PO BOX 669 STREET: CITY: MARSHVILLE ST NC 7IP 28103 CITY: TELEPHONE 540 564 5529TELEPHONE: STATE CONTAC "> THORNBURG FACILITY CONTACT J6 N GANGWDR TYPE OF PRO"ECT> SLUDGE -LAND APPLICATION DATE APP RCVD DATE ACKNOWLEDGED REG CO '1^ REQS REG COMM RCVD ADD INFO REDS ADD INFO KCVO END ETAT AP? CODE( 5 SENLEL),89(SELF EN G CER'T' LATE 096 COMMENTS: MESSAGE: DATA L.A.T. 3451290 LONG. 98025300 07/19/99 N~NE ,N- ODIFIC TIt 1,R=P..EI 1T > C I l v 25/99 DATE REVIEWED / RETURN LATE Off' / 281 ,LATE DENIED / NPDES # / 17/99 ' / 9 10 ; 15 : 59 0 ® 99 PEG I ON 3 ST EIP 21401 DATE RETURNED / / TRIF Q 0000 NOD OT AG COM REQS O / TRIE DATE - / / OT AG CON RCVD LATE ISSUED' / DATE EXPIRE 8 GL), 2 #>10KGD) , 3-4>1XGL) 4= (<1KGD+ F) , 55 (S>3E iA) , (S<. 30)A) ) f 9- CLREC) , a- )N'O FEE) DISC DOLES ASEICHG PRMT 0/09 LAST NOVDATE 00/00/09 CONFIDE{ MODIFIED SUCCESSFULLY N.C. Department of Environment and Natural Resources Division of Water Quality Permits and Engineering Unit Post Office Box 29535 (27626-0535) 512 North Salisbury Street Raleigh, North. Carolina 27604 Attention: Reference: Dear Mr. Colson: Mr. Kim Colson APPLICATION FOR PERIIIIT MODIFICATION WAMPLER FOODS, INC. PERMIT WQ0006860 S&ME Project No. 1588-99-005 S&ME, Inc.(S&ME), on behalf on Bio-Nomics Services, Inc., has prepared a modification of the Wampler Foods, Inc. non -discharge Permit No. WQ0006860. This modification was prepared based on information provided by Wampler Foods and Bio-Nomics. Please contact Mr. David Motil with. Bio-Nomics Services, Inc. at (704) 529-0000 if you require additional information, have questions in the review of the permit modification application, or need to schedule site reviews. Sincerely, S&ME, Inc. Robert T. Branch L.S.S. Project Manager Enclosure: Permit Package, S205,00 toditication fee cc: EBio-Nornic Services. Inc. S&ME, Pnc, 3718 Old Battleground Road Greensboro, North Carolina 27410 p Robert P. Willcox, Jr. L.S.S. Residuals Management Department Manager (336) 288-7180 (336 288-8980 fax (8©0 849-2985 www.smeinc.corn State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director July 7, 1997 Mr. David G. Hill, Corporate Engineer Wampler Foods, Inc. P.O. Box 668 Marshville, NC 28103 Subject: Permit No. WQ0006860 Wampler Foods, Inc. Land Application of Wastewater Residuals Union County Dear Mr. Hill: In accordance with your application received on April 24, 1997, we are forwarding herewith Permit No. WQ0006860, dated July 7, 1997,.to Wampler Foods, Inc. for the continued operation of a wastewater residuals land application program. This permit also includes the name change from Cuddy Farms, Inc. to Wampler Foods, Inc. This permit shall be effective from the date of issuance until June 30, 2002, shall void Permit No. WQ0006860 issued October 21, 1992, and shall be subject to the conditions and limitations as specified. therein. Please pay particular attention to the monitoring and reporting requirements contained in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.U. Drawer 27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding. If you need additional information concerning this matter, please contact Mr. Randy Kepler. at (919) 733-5083 extension 544. Sincere. A. Preston Howard, Jr., P'.E. cc: Union County Health Department Bio-Nomic Services, Inc.. Mooresville Regional Office, Water Quality Section Mooresville Regional Office, Groundwater Section Bob Cheek, Groundwater Section, Central Office -Training and Certification Unit, No change in rating Facilities Assessment Unit P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH RESIDUALS LAND APPLICATION PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes o North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Wampler Foods, Inc. Union. County FOR THE operation of a wastewater residuals land application program consisting of the application of 1,300 dry tons per year of residuals from the sources listed in Condition II 5, to approximately 448.3 acres of land in Union County with no discharge of wastes to the surface waters, pursuant to the application received on April 24, 1997 and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment, Health and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until June 30, 2002, shall void Permit No. WQ0006860 issued October 21, 1992, and shall be subject to the following specified conditions and limitations: PERFORMANCE .STANDARDS 1. This permit shall become voidable if the soils fail to adequately assimilate the wastes and may be rescinded unless the sites are maintained and operated in a manner which will protect the assigned water quality standards of the surface waters and ground waters. 2. The land application program shall be effectively maintained and operated as a .non - discharge system to prevent the discharge of any wastes resulting from the operation of this program. 3. The issuance of this permit shall not relieve the Perrnittee of the responsibility for damages to surface or groundwaters resulting from the operation of this program. 4. In the event that the land application program is not operated satisfactorily, including the creation of nuisance conditions, the Permittee shall cease applying residuals to the sites and take any immediate corrective actions as may be required by the Division. 5. Some of the buffers specified below may not have been included in prey' )us permits for this land application operation. However, any sites or fields that are included in this permit, but were approved with different applicable buffers shall be reflagged to comply with the below buffers. The following buffer zones shall be maintained: 1 a) 400 feet from residences or places of public assembly under separate ownership for surface application method; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner and approval from the appropriate DWQ regional office, b) 200 feet from residences or places of public assembly under separate ownership for subsurface residual injection method; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner and the appropriate DWQ regional office, c) 100 feet from any public or private water supply source, waters classified as SA or SB, and any Class I or Class II impounded reservoir used as a source of drinking water for both methods, d) 100 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and any other lake or impoundment for surface application, e) 50 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and any other lake or impoundment for subsurface application, f) 50 feet from property lines for both surface and subsurface application methods; g) 50 feet from public right of ways for both application methods, h) 10 feet from upslope interceptor drains and surface water diversions for both application methods, i) 25 feet from downslope interceptor drains, surface water diversions, groundwater drainage systems and surface drainage ditches for both application methods. 6. A copy of this permit shall be maintained at the land application site when residuals are being applied during the life of this permit. A spill prevention and control plan shall be maintained in all residuals transport and application vehicles. 7 Specific residual application area boundaries shall be clearly marked on each site prior to and during application, 8. No residuals at any time shall be stored at any application site, unless approval has been requested and obtained from the Division of Water Quality. 9. Maximum slope for residual application shall be 10% for surface application and 18% for subsurface applications. 10. When wastewater residuals are applied, the Class B pathogen requirements as defined in 40 CFR Part 503 or the Process to Significantly Reduced Pathogens (PSRP) as defined in 40 CFR Part 257 Appendix II shall be met. Additionally, an evaluation must be performed which demonstrates the residuals ability to comply with this requirement. Upon request, a copy of this evaluation must be submitted including all test results and calculations. II. OPERATION AND MAINTENANCE REQUIREMENTS 1 The facilities and application sites shall be properly maintained and operated at all times. 2. A suitable vegetative cover, as listed in condition II 4, shall be maintained in accordance with the crop management plan outlined by the local Extension Office of the Department of Agriculture, the Natural Resource Conservation Service, or other agronomist, and approved by this Division. Please note the PAN limit listed in condition II 4 is for the crop during the year and should take into account nitrogen from all sources applied on the sites during the year. If another form of nutrients are applied to the permitted sites (ie, animal waste, commercial fertilizer, etc.) this must be accounted for in the total agronomic rate for the site during the year. 3 An acceptable pH must be maintained in the soil, residual and lime mixture, greater than 6.0, on all land application sites to insure optimum yield for the crop(s) specified below. The agronomist shall provide information on the pH best suited for the specified crop and the soil type. 2 4, The application rates shall not exceed the fallowing for the specified crops: Crop PAN (lb./acre/yr.) Alfalfa 200 Bermuda. Grass (Hay, Pasture) 220 Blue Grass 120 Corn (Grain) 160 Com (Silage) 200 Cotton 70 Fescue 250 Forest (Hardwood & Softwood) 75 Milo 100 Small Grain (Wheat, barley, oats) 100 Sorghum, Sudex (Pasture) 180 Sorghum, Sudex (Silage) 220 Soybeans 200 Timothy, Orchard, & Rye Grass 200 5. No residuals other than the following are hereby approved for land application in accordance with this permit: Permit Volume Source County Number (dry tons/year) Warnpler Foods, Inc. Union Pretreat, CM-28 1,300 6. The lifetime heavy metal loadings shall not exceed the following for the corresponding Cation Exchange Capacities (CEC): Lifetime Loadings (lbs/acre) Parameter CEC < 5 CEC 5 - 15 CEC > 15 Lead 500 1000 2000 Zinc 250 500 1000 Copper 125 250 500 Nickel 125 250 500 Cadmium 4.5 9 18 7 Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified land application/residuals operator to be in responsible charge (ORC) of the land application program. The operator must hold a certificate of the type classification assigned to the land application program by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type to comply with the conditions of Title 15A NCAC 8A, .0202. 8. Adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored residuals into any surface waters. 9. Surface applied residuals will be plowed or disced within twenty-four (24) hours after application on lands with no cover crop established. 10. For areas that are prone to flooding or within the 100-year flood elevation, residuals may be applied only during periods of dry weather. The residuals must be incorporated into the soil within twenty-four (24) hours after application. 11. Appropriate measures must be taken to control public access to the land application sites during active site use and for the 12-month period following the last residual application event. Such controls may include the posting of signs indicating the activities being conducted at each site. 12. Adequate provisions shall be taken to prevent wind erosion and surface runoff from conveying pollutants from the residuals application area onto the adjacent property or into any surface waters. 13. Residuals shall not be applied in inclement weather or until 24 hours following a rainfall event of 1/2-inch or greater in 24 hours. Any emergency residuals disposal measures must first be approved by the Division of Water Quality. 14. Residuals shall not be applied to any land application site that is flooded, frozen or snow- covered, 15. Residuals shall not be applied at rates greater than agronomic rates, unless authorized by the Division. 16. Animals shall not be grazed on an application site for 30 days after residuals application. Application sites that are to be used for grazing shall have fencing that will be used to prevent access after each application. 17. Food crops, feed crops and fiber crops that do not come in contact with the residuals shall not be harvested for 30 days after residuals application. 18. Food crops with harvested parts that touch the residual/soil mixture and are totally above the land surface (ex. tobacco, melons, cucumbers, squash, etc.) shall not be harvested for 14 months after residuals application. 19. Food crops with harvested parts below the surface of the land (root crops such as potatoes, carrots, radishes, etc.) shall not be harvested for 20 months after application of residuals when the residuals remain on the land surface for four (4) months or longer prior to incorporation into the soil. 20. Food crops with harvested parts below the surface of the land shall not be harvested for 38 months after application of residuals when the residuals remain on the land surface for less than four (4) months prior to incorporation into the soil. 21. Turf shall not be harvested for I year after residuals application if the turf is to be placed on land with a high potential for public exposurc. III. MONITORING AND REPORTING REQUIREMENTS 1 Any monitoring (including groundwater, surface water, residuals, soil, or plant tissue analyses) deemed necessary by the Division of Water Quality to insure protection of the environment will be established and an acceptable sampling and reporting schedule shall be followed. 4 Proper records shall be maintained by the Permittee tracking all application activiti These records shall include, but are not necessarily limited to the following information: a. source of residuals b. date of residual application c. location of residual application (site, field, or zone #) d. method of application e. weather conditions (sunny, cloudy, raining, etc.) f. soil conditions g. type of crop or crops to be grown on field h. volume of residuals applied in gallons/acre, dry tons/acre or kilograrns/hecta.re i. annual and cumulative totals of dry tons/acre of residuals, annual and cumulative pounds/acre of each heavy metal (which shall include, but not be limited to cadmium, copper, lead, nickel, and zinc), annual pounds/acre of plant available nitrogen (PAN), and annual pounds/acre of phosphorus applied to each field. A representative annual soils analysis (Standard Soil Fertility Analysis) shall be conducted on each site receiving residuals in the respective calendar year and the results maintained on file by the Permittee for a minimum of five years. The Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following parameters: Acidity Calcium Copper Magnesium Base Saturation (by calculation) Cation Exchange Capacity The Standard Soil Fertility Analysis (� pollutants shall be conducted once prior to received residuals during the permit cycle. Cadmium Manganese Percent Humic pH Phosphorus Potassium Sodium Zinc above) and an analysis for the following trait renewal on soils from each site which has Lead Nickel 4 A residuals analysis will be conducted annually from the date of permit issuance by the Perrnittee and the results maintained on file by the Permittee for a minimum of five years. If land application occurs at a frequency less than annually, a residuals analysis will be required for each instance of land application. The residuals analysis shall include but is not necessarily limited to the following parameters: Cadmium Copper Lead Nickel Zinc Aluminum Ammonia -Nitrogen Calcium Magnesium Nitrate -Nitrite Nitrogen b Total Solids pH Phosphorus Plant Available Nitrogen (by calculation) Potassium Sodium TKN 5 A Toxicity Characteristics Leaching Procedure (TCLP) analysis shall be conducted by the Pernuttee annually. The TCLP analysis shall include the following parameters (please note the regulatory level in mg/L in parentheses): Arsenic (5,0) Benzene (0.5) Carbon tetrachloride (0.5) Chlorobenzene (100.0) Chromium (5,0) rn-Cresol (200.0) Cresol (200,0) 1,4-Diichlorobenzene (7.5) i,1-Dichloroethylene (0,7) Endrin (0,02) Hexachlorobenzene (0.13) Hexachloroethane (3.0) Lindane (0,4) Methoxychlor (10.0) Nitrobenzene (2,0) Pyridine (5.0) Silver (5.0) Toxaphene (0.5) 2,4,5-Trichlorophenol (400,0) 2,4,5-TP (Silvex) (1.0) Barium (100.0) Cadmium (1.0) Chlordane (0.03) Chloroform (6.0) o-Cresol (200.0) p-Cresol (200.0) 2,4-D (10.0) 1,2-Dichloroethane (0.5) 2,4-Dinitrotoluene (0.13) Heptachlor (and its hydroxide) (0.008) Hexachloro-1,3-butadiene (0.5) Lead (5.0) Mercury (0.2) Methyl ethyl ketone (200,0) Pentachlorophenol (100.0) Selenium (1.0) Tetrachloroethylene (0.7) Trichloroethylene (0.5) 2,4,6-Trichlorophenol (2.0) Vinyl chloride (0.2) 6. All residuals included in this permit must be monitored annually from the date of permit issuance, for compliance with condition I 11 of this permit, Data to verify stabilization. of the residuals must be maintained by the Permittee. The required data is specific to the stabilization process utilized, but should be sufficient to clearly demonstrate compliance the Class B pathogen requirements as defined in 40 CFR Part 503 or the Process to Significantly Reduced Pathogens (PSRP) as defined in 40 CFR Part 257 Appendix II. 7 Three copies of all required monitoring and reporting requirements as specified in conditions III 1, III 2,� 1IT 3, III 4, III 5, and III 6 shall be submitted annually on or before March 1 of the following year to the following address: NC Division of Water Quality Water Quality Section Facility Assessment Unit PO Box 29535 Raleigh, NC 27626-0535 Noncompliance Notification: The .Permittee shall report by telephone to the Mooresville Regional Office, telephone number 704-663-1699, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence with the land application program which results in the land application of significant amounts of wastes which are abnormal in quantity or characteristic, b. Any failure of the land application program resulting in a release of material to receiving waters. c. Any time that self -monitoring information indicates that the facility has gone out of compliance with the conditions and limitations of this permit or the parameters on which the system was designed. d. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate residual treatment. e. Any spillage or discharge from a vehicle or piping system transporting residuals to the application site. Persons reporting such occurrences by telephone shall also file a written report in letter form within five (5) days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. IV. GROUNDWATER REQUIREMENTS 1. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L,. Groundwater Classifications and Standards. The Compliance Boundary is for the disposal system constructed after December 31, 1983 is established at either (1) '250 feet from the waste disposal area, or (2) 50 feet within the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action in addition to the penalty provisions applicable under General Statute 1.43-215.6A(a)(1), In accordance with 15A NCAC 2L, a REVIEW BOUNDAR.Y is established around the disposal systems midway between the Compliance. Boundary and the perimeter of the waste disposal area. Any exceedance of standards at the Review Boundary shall require rem.ediation action on the part of the penrnittee, Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided. No land application of waste activities shall be undertaken when the seasonal high water table is less than three feet below land surface. INSPECTIONS 1. The Permittee or his designee shall inspect the :residuals storage, transport, and application facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall maintain an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Pemattee. This log of inspections shall be maintained by the Permittee for a period of five years from the date of the inspection and shall be made available to the Division of Water Quality or other permitting authority, upon request. 2. Any duly authorized officer, employee, or representative of the Division of Water Quality. may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the application site or facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the terms and conditions of this penult; and may obtain samples of groundwater, surface water, or lea.chate. 7 GENERAL CONDITIONS 1. This permit shall become voidable unless the land application activities are carried out in accordance with the conditions of this permit, the supporting materials, and in the manner approved by this Division. 2 This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3 w This permit is not automatically transferable. In the event that there is a desire for the facilities to change ownership or a name change of the Permittee, a formal permit request must be submitted to the Division of Water Quality accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 4. The following are approved sites for residuals application (see attached map[s]): Application Area [acres] Site No. Owner/Lessee (excluding buffers) Union County UN32-1 UN32-2 UN32-3 UN32-4 UN32-5 UN32-7 Cox Brothers Farms 62.8 58.6 61.0 135.3 61.5 69.1 TOTAL AVAILABLE ACRES 448.3 5 Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division of Water Quality in accordance with North Carolina General Statute 143-215.6(a) to 143-215.6(c). 6. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4), 7 The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. 8. The Perrnittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission wii review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. 9 This permit may be modified, or revoked and reissued to incorporate any conditions, limitations and monitoring requirements the Division of Water Quality deems necessary in order to adequately protect the environment and public healtl^ Perm This permit shall become voidable unless the agreements between the Perm ee and the landowners/lessees are in full force and effect, The land owner agreements are considered expired concurrent with the expiration date of the permit and must be renewed at the same hue the permit is renewed. issued this the Seventh day of July, NORTH A. Preston Fi ard, NT AGE 1'.., Director Division of Water Quality By Authority f the Environmental ement Conmussion Permit Number Q00068 APPLICATION ®' IT MODIFICATION LAND APPLICATION F OTHER SIDUALOLI WAMPLER FOODS, INCORPORATED MARSHVILLE, NORTH CAROLINA PF' T NO. WQ0006860 See tion No. Title LE OF T TS MANAGEMENT PLAN SPILL CONTROL PLAN APPLICATION RATES Page o. 1 4 5 MONITORING 7 CO)S 8 SIDUAL SOLIDS GENE LION AND CH.¢ " CTE STICS LISTING OF POTENTIAL RECEIVER SITES LAND APPLICATION OF OTHER SIDUAL SOLIDS APPLICATION F' I PRIM L ' FIER SOLIDS NEW AND MODIFIEDAPPLICATION SITE I MARION I X SITE APPENDIXI SOIL SERIES DESCRIPTIONS D I TL RETATIONS CO APPENDIX II: TCLP ANALYSES MANAGEMENT PLAN The residual solids management program proposes that residual solids from the Wampler Foods, Inc. wastewater treatment facilities (Permit No. WQ0006860) be applied to the proposed fields as an agricultural resource at agronomic rates. The residual solids will be applied to row crops and hay or pasture land at agronomic rates for total or partial replacement of conventional nitrogen and phosphorus (N and P) fertilizers. The actual amount of residual solids applied will be dependent upon the nutrient requirement of the specific crop and the nutrient content of the residual solids. Residual solids will be applied at agronomic rates, which are limited by nitrogen loading rates. In this manner, groundwater monitoring should not be required. Soil pH will be adjusted to 6.0 prior to residual solids application. Residual solids application scheduling will be dependent upon residual solids production, storage at the respective treatment plant, and the crop management program. All application sites (proposed or permitted) are currently double cropped. Applications are planned to be made in the spring and fall. Applications to row crops will be made prior to planting of the respective crops. Prior to an application event, an application rate will be determined based on a current nutrient analysis. Representative residual solids samples will be collected prior to the haul period and composited for analysis. This composite sample will then be delivered to a qualified laboratory familiar with residual solids analysis and analyzed for ammonia nitrogen, nitrate/nitrite nitrogen, percent total solids, total Kjeldahl nitrogen, phosphorus, potassium, calcium, magnesium, sodium, copper, zinc, cadmium, chromium, nickel, lead, aluminum, arsenic, mercury, selenium, and pH. Plant available nitrogen (PAN) will then be calculated from this residual solids analysis. This information will be used to calculate the loading rate for the field and crop. Once the appropriate application rate has been calculated, the residual solids will be removed from the respective treatment facility and transported to the site in trucks designed for hauling residual liquids. The trucks will then travel major traffic routes to the fields whenever possible. Once at the field, the trucks will proceed to a designated staging area. The residual liquids will then be removed from the trucks using liquid residual equipment. Liquid residuals will be land -applied with a tractor and pull -behind liquid tank. The equipment will be calibrated regularly to insure that even and consistent application rates are delivered. The residual liquids removal, hauling and land application will be conducted by Bio-Nornie Services, Incorporated. All residual liquids will be removed from the staging area by the end of the working day, unless equipment breakdown or weather prohibits the residual liquid application. At the start of each day, all fields will be inspected by the field superintendent. Equipment will only enter a field when conditions are appropriate for the application. Residual liquids will only be applied when the field is capable of supporting equipment without extensive rutting and hydraulic overloading. When field conditions are not appropriate for an application, such as during wet periods, the residual solids will remain at the wastewater treatment plant until field conditions are suitable for land application. Prior to the residual solids operations, the field superintendent and appropriate source personnel will inspect the site. During the field inspection, the field superintendent will note the standard North Carolina Department of Environment and Natural Resources - Division of Water Quality (DWQ) buffer zones including homes, drainage ditches, roads, wells, surface water, and property boundaries (listed in Table ). On the basis of these standard DWQ buffers for land treatment programs, buffers will be established in the field. These buffers will be identified in the field by the placement of pin flags. TA.BLE 1 Standard DWQ Buffer Distances Application Method Surface Area Description Injection Spreading Property boundary Public road Development (residential) 200 Inhabited dwelling 200 Potable wells private public Drainageways Surface water 50 50 100 100 50 50 400 400 100 100 25 25 100 100 SPILL CONTROL PLAN WAMPLER FOODS, INC. MARSHVILLE, NORTH CAROLINA In the case of a spill, which occurs in or adjacent to the application area, the following action should be taken immediately: Halt the source of the spill: Ruptured truck tank, or damaged transport unit. 2. Mobilization: Move the on -site spill control trailer to a capture position downgradient from the source of the spill. Contain spill to inhibit migration to surface waters: Use straw bales, booms, and absorbent pads to form a barrier. Straw bales can be obtained from several sources for this purpose. Soil near the site can be used to form a barrier for containment or a pit for collection. Spill containment points should be selected based on: a. Their ability to contain sediments and/or offer filtration; b. Visual impacts and potential for downstream impacts; c. Accessibility by vacuum trucks or loading equipment; and d. Application field boundaries and property lines. 4. Clean up: Use residual solids application equipment to recover as much of the material as possible. After the application equipment has recovered as much material as possible, it will be land applied as per operation plan. A temporary sump pit may be dug not the containment area and spilled material washed into it to enhance recovery. If spilled material contacted surface water, dissolved oxygen (DO) should be monitored during cleanup activities. Extended periods with less than 5mg/L DO may cause anoxic conditions for aquatic life in the stream. 5 Final cleanup: Any unrecoverable material will be removed from the spill site and incorporated into an adjacent tillable area or applied in accordance with operation plan. All straw bales, booms, and absorbent pads should be removed from the spill site and disposed of properly. 6. Notification: As soon as possible after a spill occurs notify: a. Vvrampler Foods, Inc. at (540) 564-6629 Mr. John Gangwer b. Landowner c. Department of Environment and Natural Resources - Mooresville Regional office at (704) 663-1699 7. Management of cleanup efforts: The field superintendent shall take immediate charge of the cleanup activities. Additional labor will be requested from the treatment plant as needed. Reporting: Within 24 hours of a spill the field superintendent shall present a written report detailing the cause of the spill and all action taken in response to the spill. 4 APPLICATION TES The application rate will be based on the plan t available nitrogen (PAN) requirement for the crop and the PAN content in the residual solids, The PAN requirement for the specific crop will be derived from limits listed below in Table 2. Crops typically grown in the area are trrilo, corn, soybeans, and small grains. TABLE PlantAvailableNi Nitrogen (PAN) Limits for Crops Commonly Grown in, the Area Alfalfa Bermuda Gr s (Hay, Pasture) Blue Grass Corn (train) Corn (Silage) Cotton Fescue Forest (Hardwood & Softwood) Milo Small Grain (Wheat, Barley, Oats) Sorghum, Sudex (Pasture) Sorghum, Sudex'(ilage) Soybeans Timothy, Orchard, & Rye Grass Coastal Bermuda. P:A Recommendations 1"lbst.Acl 200 220 120 160 200 70 250 '75 100 100 180 220 200 200 350 The PAN content of the residual solids will be based on: total Kjeldahl nitrogen (TKN), ammonium -nitrogen (NIE- d), nitrate -nitrogen ( OrN), nitrite nitrogen (NQ2- ) content, and the moralization of organic nitrogen into inorganic nitrogen. Most of the nitrogen in the residual solids is in an organic form. As the residual solids are incorporated into the soil, the soil microorga isms utilize the residual solids as an energy and nutrient source. In the process, a portion of the organic nitrogen is rmneralized or biologicall^ converted into inorganic nitrogen. Various environmental factors such as temperature, moisture, and carbon to nitrogen ratio will affect the mineralization rate. Typical mineralization rate factors range from 0.2 to 0.4. A mineralization rate of 0.30 has been selected for this program due to the wastewater treatment process used at the facility. The application rate will be calculated based on the mineralization rate, TKN, NH4-N, NO3-N, NO2- N content, and method of application. Residual solids, which are incorporated into the soil, typically retain a large portion of the NH3 gas, which is found in the residual solids or is converted from the NH4-N form. However, when residuals are surface applied a large portion of the NH3 is volatilized and lost as a nutrient for crop uptake. The actual plant available nitrogen content for equal residual solids is less when the residual solids are surface applied compared to when the residual solids are incorporated into the soil and the NH3-N gas is trapped by the soil. To reflect the lower PAN content for surface applied residual solids due to the volatilization of NH3-N gas, the portion of NI-14-N in the residual solids contributing to the PAN is reduced by 50%. The PAN content of residual solids is calculated for incorporated and surface application as follows: A. PAN, incorporated = 0.30 (TKN NH4.-N) + NH4-N .+ NO3-N + NO2-N B. PAN, surface applied = 0.30 (TKN - NH4-N) + 0.5(N114-N) + NO3-N + NO2-N where: 0.30 = Mineralization factor TKN = Total Kjeldahl Nitrogen NH4-N = Ammonium nitrogen NO3-N = Nitrate nitrogen NO2-N = Nitrite nitrogen 0.50 = Volatilization factor PAN Applied = (Dry Tons/Ac) (% Solids) (%PAN) 6 MONITORING The residual solids and soil are sampled at specific i ttervals to insure beneficial utilization for gficultural production: Residual solids samples are obtained for each land application event, The residual solids samples are collected and delivered to a laboratory qualified to analyze residual solids and e environxne sample preparation and standards. A residual alysis is conducted for, but not limited to, the fo owing parameters aminoma nitrogen, nitrate's itrite nitrogen, percent total solids, total Kjeldahl nitrogen, phosphorus, potassium, calcium, magnesium, sodium, copper, zinc, cai ` urn, chromium, nickel, lead, aluminum, arsenic, mercury, selenium, and pH. Annual TCLP analysis for regulatory compliance is also conducted, Once each year, the fields e sampled for routine soil fertility and lime requirements. Although the soil samples are collected in fall or winter seasons, the soil samples may also be collected between croppin s. Once the soil samples are collected, they are delivered to either the North Carolina Department of Apiculture - Agronomic Division or A & L Eastern Agricultural Laboratories, Inc. for routine soil analysis, RECORDS Records pertinent to the successful management of the land application program are maintained for the benefit of the landowner, DWQ and Wampler Foods, inc. Each year an annual sutninary of the activities of the program is prepared and delivered to the appropriate agencies and participants on or before the 1st of March. The annual summary includes: l . A) Source of residual solids B) Date of residual solids application C) Location of residual solids application (field number) D) Method of application E) Weather conditions F) Soil conditions G) Type of crop or crop to be grown on field H) Volume of residual solids applied in gallons/acre and dry tons/acre I) Annual and cumulative totals of dry tons/acre of residual solids, annual and cumulative pounds/acre of each heavy metal (which shall include, but not be limited to lead, nickel, cadmium, copper, and zinc), annual pounds/acre of plant available nitrogen (PAN), and annual pound.s/acre of phosphorus applied to each field. 2. A representative annual soil analysis which includes the following parameters: standard soil. fertility test, % base saturation, phosphorus, potassium, lead', zinc, magnesium, pH, manganese, cation exchange capacity, sodium, nickel', cadmium', copper', and calcium. A quarterly residual solids analysis which includes the following parameters: °A total solids, chlorides, phosphorus, lead, copper, cadmium, sodium, total nitrogen, nitrate nitrogen, nitrite nitrogen, aluminum, magnesium, sulfate, potassium, zinc, nickel, chromium, calcium, ammonia nitrogen, pH. 4. An annual Toxicity Characteristics Leaching Procedure (TCLP) analysis of residual solids 1Soil analysis of these parameters shall be conducted once prior to permit renewa'! on each sire which has received residuals during the permit cycle. RESIDUASOLID GENERATION AND CH CTERISTICS The combined wastewater flow is generated from the process of waters used in the killing and dressing out of turkeys; which includes process water (>99%), plus a small contribution of sanitary waste <1 °4 , which is discharged directly into two lagoons in sequence. The first lagoon has an aeration area that is curtained off from the second lagoon and then effluent is discharged into the Union County treatment system, LISTING OF POTENTIAL SITES The Marion Cox farm (Tract UN-32) has seven fields that were previously permitted. The additional potential sites are adjacent to the currently permitted acreage. Please note that the installation of a center pivot irrigation system for application of animal waste has reduced previously permitted net acreage. This information is contained in the tables below as well as in the site package. TRACT T - 3 FIELD NO. 8 POTENTIAL SITES FSA Ac. 81,1 NET Ac. 49.9 CROP MILO/SOYBEAN/ CORN/SMALL GRAIN T-32 T - 32 T - 32 T 3 T - 32 TRACT T - 32 T 32 T - 32 9 10 11 12 13 TOTAL FIELD NO. 3 4 5 70.3 39.2 18.1 69.2 48.7 326.6 64,0 35.8 18.1 56.3 42.5 266.6 CHANGES TO PREVIOUSLY PE TOTAL FSA Ac. 69.0 168,8 72.3 310.1 PREVIOUS NET Ac. =4. 61.0 135.3 61.5 257.8 NET Ac. 25.3* 129.3* 33.6* 188.2 M 0/SOYBEAN/ CORN/SMALL GRAIN MILO/SOYBEAN/ CORN/SMALL GRAIN MILO/SOYBEAN / CORN/SMALL GRAIN MILO/SOYBEAN / CORN/SMALL GRAIN MILO/SOYBEAN / CORN/SMALL GRAIN TTED SITES CROP MILO/SOYBEAN/ CORN/SMALL GRAIN MILO/SOYBEAN / CORN/SMALL GRAIN MILO/SOYBEAN / CORN/SMALL GRAIN *Note: These fields have reductions in net acreage due to addition of center pivot irrigation system for animal waste. 10 State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management Non -Discharge Permit Application Form (THIS FORM MA Y BE PHOTOCOPIED FOR USE AS AN ORIGINAL) LAND APPLICATION OF OTHER RESIDUAL SOLID ' This application is intended for facilities which are EXEMPT from 40 CFR Part 503 I. GENERAL INFORMATION 1. Applicant's name (please specify the name of the municipality, corporation, individual, etc.): Wampler Foods, Inc. 2. Print Owner's or Signing Official's name and title (the person who is legally responsible for the facility and its compliance); Mr. John Gangwer, Environmental Affairs Manager 3. Mailing address: P.O. Box 668 City; Marshville State: Telephone; ( 540 ) 564-6629 4. Application Date: June 1999 NC Zip: 28103 5. Fee Submitted: S 205,00 [The permit processing fee should be as specified in 15A NCAC 2H .0205(c)(5).] 6. Specify whether these residuals will be land applied to: X agricultural lands, forest, public contact sites, reclamation sites; (Please be advised, if these residuals will be distributed for lawn or home garden use, the application for the "DISTRIBUTION OF RESIDUAL SOLIDS" should be completed rather than this application.) 7. If the alternative for residual disposal consists of"surface disposal" as defined under 40 CFR Part 503, please complete the application titled "SURFACE DISPOSAL OF RESIDUAL SOLIDS," Please identify if there is any storage of residuals in a surface impoundment or disposal thru landfilling. Explain: N/A 8. For Class B Residuals (or Class A Residuals to be land applied on a dedicated site), please specify the number of acres on which residual solids are to be land applied under the authority of this permit; Proposed in this application: 266,6 acres; total (current and proposed): 645.3 acres 9. County(ies) where residuals will be land applied: Union IL PERMIT INFORMATIOIN I. Application No, (will be completed by DEM): Specify whether project is; new; renewal *; X modification For renewals, complete all sections included in the application, in addition, please submit updated cumulative loadings for the ten (10) pollutants and updated owner's agreement for each site, 3. If this application is being submitted as a result of a renewal or modification to an existing permit, list the existing permit number WQ0006860 and its issue date July 7, 1997 FORM: LAORS 02/95 Page 1 of 18 1. FACILITY INFORMATION (attach additional pages for additional sources of residuals): I. Name of facility where residuals are generated or prepared Warnpler Foods, Inc, 2. Facility permit number: CM-28 facility permit holder: Wampler Foods, Inc. 3, Specify whether facility in Section I1L1 is owned by: federal; X private; state; local government, 4. Specify facility design flow: 1.20 MGD; facility average daily flow: 0.60 Type of residual storage: Two Lagoon Basins Volurne of residual storage: 10 MG MGD; Length of residuals storage at facility:1 year (the Division requires a minimum 30 days storage in units that are separate from treatment system, i.e. not in clarifiers, aeration basins, etc„), Maximum storage time of residuals between application events; > 1 year Estimated volume of residuals: 1,300 (dry tons/yr.); 5, Are there any other storage facilities, other than the above, currently on site: Yes; X No. If Yes, please identify: 6. Facility contact (person familiar with residuals preparation): John Gangwer 7. Facility contact's telephone number: (540) 564-6629 8. Location of treatment facility: North Carolina State 9. Mailing address; Warnpler Foods, Inc. Union County P.O. Box 668 10, Latitude: 35 00' 00"N Longitude 80° 22' 30"W 11. Specify the source of the residuals: treatment of water (alum sludges); treatment of industrial wastewater (100% industrial residuals): X treatment of industrial wastewater mixed with domestic wastewater (please specify appropriate percentages of >99 % industrial wastewater, <I % domestic Wastewater); other (explain) : Attach an explanation of either the treatment process, manufacturing process, or how the waste is generated. Provide full And complete details of the entire process. 12. Does the facility which generates the residuals have an approved pretreatment program? X Yes; No. This includes facilities which are classified as a "Class I" facility (any publicly owned treatment works required, under 40 CFR 403.8, to have an approved pretreatment program or any facility treating domestic sewage that is classified as "Class I" by the appropriate Federal or State authority), IV: RESIDUALS INFORMATION (attach additional pages for additional sources of residuals): L Information for Hazardous Waste (RCR,A) Determination. The information requested on the limitations specified below pertain oniy to those residuals that are generated from a municipal wastewater treatment facility with industrial contribution or active pretreatment program and from any other treatment facility with wastewater sources that include industrial sources. a, Are any of the residuals covered by this application listed in 40 CFR 261.31-261.33? Yes, X No. if Yes, list the number(s): FORM: LAORS 02/95 Page 2 of 18 b. Do the residuals exhibit any of the four characteristics defined by 40 CFR 261.31-261.33? Yes, X No. Attach laboratory results for the Toxicity Characteristic Leaching Procedure Analyses, Reactivity, Ignitability, and Corrosivity for each residual. (Please note TCLP Analysis in Appendix II) Note: If the following constituent levels (as deterrnined by the Toxicity Characteristic Leaching Procedure Analyses) are exceeded in the residuals or if the pH of the residual is not within the range listed below, the residual is by definition a Hazardous Waste. Chemical analyses must be made to Minimum Detection Levels. PPM Arsenic 5.0 Benzene 0.5 Carbon tetrachloride 0.5 Chlorobenzene 100.0 Chromium 5.0 m-Cresol 200.00 Cresol 200.00 1,4 -Dichlorobenzene 7.7 1,1 -Dichloroethylene 0.7 Endrin 0.02 Hexachlorobenzene 0.13 Hexachloroethane 3.0 Lindane 0.4 Methoxychlor 10.0 Nitrobenzene 2.0 Pyridine 5.0 Silver 5.0 Toxaphene 0.5 2,4,5-Trichlorophenol 400,0 2,4,5-TP (Silvex) 1.0 pH (2:1 vol. / wt): >2.0s.u. - <12.5 s.u. Barium Cadmium Chlordane Chloroform o-Cresol p-Cresol 2,4-D 1,2-Dichloroethane 2,4-Dinitrotoluene Heptachlor ( and its hydroxide) Hexachloro-1,3-butadiene Lead Mercury Methyl ethyl ketone Pentachlorophenol Selenium Tetrachloroethylene Trichloroethylene 2,4,6-Trichlorophenol Vinyl chloride PPM 100.0 1.0 0.03 6.0 200.0 200.0 10.0 0.5 0.13 0,008 0.5 5,0 0.2 200.0 100.0 1.0 0.7 0.5 2.0 0.2 NOTE: IF ANY OF THE RESIDUALS MEET THE DEFINITIONS OF A HAZARDOUS WASTE, AS NOTED IN EITHER "A" OR "B" ABOVE, A PERMIT CANNOT BE ISSUED FOR THAT RESIDUAL AND SHOULD NOT BE INCLUDED AS PART OF THIS APPLICATION. 2, For each residual, please attach a complete chemical analysis of the material. This analysis must be comprehensive enough to completely characterize the residual and must be based upon a review of the process that generates the material, If the facility that will generate the residual is not yet in operation, the characterization must be based on similar existing facilities and projection based on the type of facility. The analysis must include a minimum of the following parameters and any other known and suspected contaminants that are tributary to the system. Cadmium Cooper Lead Nickel Zinc Aluminum Ammonia -Nitrogen Calcium Magnesium Nitrate -Nitrite Nitrogen TKN % Total Solids Plant available Nitrogen (by calculation) PH Phosphorus Potassium Sodium 3. Wastewater residuals shall not be applied to the land if the concentration of any pollutant in the residuals exceeds the ceiling concentrations specified in the table below. Specify the pollutant concentration of these residuals (attach lab analysis): (Please note Residual Analysis on Page 11A) Pollutant Cadmium Copper Lead Nickel Zinc Pollutant Ceiling Concentration Dry Weight Basis 85- 4300 Pollutant Concentration (mg/kg) Dry Weight Basis 2.0 613.0 840 420 7500 41,0 135.0 2160,0 FORM: LAORS 02/95 Page 3 of 18 V. PATHOGEN REDUCTION INFORMATION (attach additional pages for additional sources of residuals): In accordance with 15A NCAC 2H. 0200 pathogen reduction can be achieved using either 40 CFR Part 257 or 40 CFR Part 503. Since the pathogen reduction requirements found in 40 CFR Part 257 (note, "Processes to Significantly Reduce Pathogens" or PSRP) are incorporated into 40 CFR Part 503, only Part 503 is listed below. Please check which of the following applies to the subject residual: 100 °,70 Industrial Residuals with no domestic contribution ( Skip this section. proceed to Section VI ): Residuals from the treatment of water (Alum Sludges) with no domestic contribution ( Skip this section, proceed to Section VI ) X Residuals from animal processing plants ( if the residuals are being injected into the soil, please explain the process and the equipment used, skip this section and proceed to Section VI). Industrial residuals with domestic contribution 1. In accordance with 40 CFR Part 503, a residual can not be land applied if it does not meet one of the following alternatives for Class B pathogen reduction. a Please specify a, bl, b2, b3, b4, b5 or c from below (submit all lab analysis, test results and calculations): (Explanation provided in Section I) a. at least seven residuals samples should be collected at the time of use and analyzed for Fecal coliforms during each monitoring period. The geometric mean of the densities of these samples will be calculated and should be less than 2,000,000 most probable number per gram of total dry solids, or less than 2,000,000 Colony Forming Units per gram of total dry solids. b.the residuals must be treated by one of the following " Process to Significantly Reduce Pathogens" (PSRP). 1. Aerobic Digestion - residuals are agitated with air or oxygen to maintain aerobic conditions for a specific mean cell residence time and temperature between 40 days at 20°C and 60 days at 15°C. 2, Air Drying - residuals are dried on sand beds or on paved or unpaved basins for a minimum of three months. During two of the three month, the ambient average daily temperature is above 0°Co 3, Anaerobic Digestion - residuals are treated in the absence of air for a specific mean cell residence time and temperature between 15 days at 35°C to 55°C and 60 days at 20°C. 4. Composting - using either the within -vessel, static aerated pile, or windrow composting methods, the temperature of the residuals is raised to 40°C or higher for five days. For four hours during the five days, the temperature in the compost pile exceeds 55°C. 5. Lime Stabilization - sufficient lime is added to the residuals to raise the pH of the residuals to 12 after two hours of contact. c. The residuals shall be treated by a process that is equivalent to a "Process to Significantly Reduce Pathogens" (PSRP), as determined by the permitting authority, based on an evaluation of the recommendations provided by the Pathogen Equivalency Committee. VI. RESIDUALS TRANSPORT AND APPLICATION: I. How will the residuals be delivered to the application sites (leak proof trucks, etc.)? Leak proof tanker trucks. 2. What type of equipment will be utilized for land app Nation? High flotation application vehicle with high .flotation discing equipment. 3. How will the application of the residual be controlled to ensure that there is proper distribution over the site? Monitored discharge rate and vehicle speed for specific application rates on known square footage. FORM: LAORS 02795 Page 4 of 18 4. Will the land application operation utilize a contractor who specializes in Residuals Management or will the perrnirtee manage the program? X Contra.ctor; Permittee. If a contractor is utilized, provide the name of the firm, a contact, address, and telephone number:Bio-Nomic Services. Inc. Attn: Mr, David Motil, Land Application Manager .51.6 Roundtree Road, Charlotte, NC 28217 (704) 529-0000 VH. SITE EVALUATION AND RECOMMENDED LOADING RATES: I. The following sites are to be used for land application under this permit application [please attach map(s), see 1.a.]: Application Area [acres] Site No. County Owner/Lessee (Excluding buffers) *See Section III Maximum Slope (in percent) Note: If more than ten (10) sites are to be covered by this application, please attach a .fottn listing all of the sites along with the information listed below: a. A vicinity map must be attached, This map must show the location of each site in relation to at least two geographical references and major intersection (numbered roads, named streams/rivers, etc.), b. For all new or modified sites, a detailed site location map must be attached delineating both total and buffered acres. This map must be drawn to scale with topographical contour intervals not exceeding ten feet of 25% of total site relief (whichever is more descriptive) and showing the property lines; all existing wells, all surface waters and drainage ways and all dwellings within 500 feet of the ;and application areas; and all buffers. Note: At least the following buffers must be maintained. If residuals are sprayed on the sites, larger buffers may be required: I.. 400 feet from any habitable residence or place of public assembly under separate ownership or which is to be sald for surface residual application, 200 feet from any: habitable residence or place of public assembly under separate ownership or which is to be sold for subsurface residual injection. 2. 100 feet between the disposalarea and any public or private water supply source, allstreams classified as WS or B, waters classified as SA or SB and any Class 1 or Class II impounded reservoir used as a source of drinking water.t 3. 100 feet between any surface residual application area and any stream, lake, river, or natural drainage way, 50 feet between any subsurface residual injection area and any stream, lake, river,or natural drainage way.t 4, 50 feet between the residual application area and property lines for both surface and subsurface application (if the original permit was issued with the buffer distance to property line as 100 feet, updated maps must be submitted and new acreage delineated for the buffer to be reduced). 5, 10 feet between the disposal area and any interceptor drains or surface water diversions (upslope). 6. 25 feet between the disposal area and any interceptor drains or surface. water diversions (downslope). 7. 25 feet between the disposal area and any groundwater lowering and surface drainage ditches, t SPECIFY THE NAME OE AND CLASSIFICATION OF THE CLOSEST DOWNSLOPE SURFACE WATERS (as established by the Environmental Management Commission) TO THE LAND APPLICATION SITE(S), USE THE ATTACHED INFORMATION SHEET (PAGE 9 OF 18) TO OBTAIN THIS INFORMATION. FORM: LAORS 02/95 Page 5 of 18 Note: The maximum slope for land application of residuals is 10% for surface application and 18% for subsurface application. For each land application site, attach a soil evaluation by a soils scientist (the evaluation must be signed by the soil scientist) which addresses soil color; the depth, thickness and type of restrictive horizons; the presence or absence of a seasonal high water table or bedrock within three vertical feet of the deepest point of residual application; pH and cation exchange capacity. If the depth to either groundwater or bedrock is less than three feet, please also attach a demonstration, using predictive calculations or modeling methods acceptable to the Director of the Division of Environmental Management, that the use of this site will not result in the contravention of classified groundwater standards as contained in NCAC 2L .0200. In no case shall the separation be less than one foot This report must be signed by the soil scientist and submitted with application. 3. For each site, please attach a project evaluation conducted by an agronomist including recommendations concerning cover crops and their ability to accept the proposed loading of liquids, solids, nitrogen, phosphorus, heavy metals, salts and any other contaminant known to be in the residual. A part of the agronomist's recommendations must be a crop management plan. This plan must determine the crops to be grown on the site(s), when they should be grown and how they should be harvested and marketed. This report must be signed by the agronomist and submitted with application. 4. Attach a representative soils analysis of each site. The soils analysis shall include the following parameters, along with any other significant parameter that has been shown to be contained in the residual: Standard Soil Fertility Test includes): PH Phosphorus :Potassium Acidity Calcium Manganese Magnesium Zinc Copper % Humic Matter Sodium Cation Exchange Capacity Base Saturation (by calculation) And the :following Pollutants: Cadmium Lead Nickel 5. In order to assist DEM in the review of the proposed loading rates, please complete the calculations contained in the attachment titled "Calculations Work Sheet" (beginning on Page 11 of 18), If more than one residual is to be covered by this permit additional worksheets must be attached. VI. GENERAL INFORMATION: 1. Five (5) complete copies of the permit application and five (5) copies of all required supporting information, including cover letters must be submitted or the application package will be returned as incomplete. 2. Please explain how access to the land application sites, by both people and animals, will be controlled following the application of residuals: Private farmland - No Trespassing - signs posted. a. Animals shall not be grazed on the land application sites within 30 days after the application of residuals. b. Appropriate measures must be taken to control public access to the land application sites during the active site use and. for 12 months following the last application event. Such controls may include the posting of signs indicating the activities being conducted at the site. 3. Please explain the procedures that will be used to establish and maintain the buffers during the application process (i.e. will the sites be flagged): Pin flags will be used to denote buffered areas, Please attach an executed "Agreement For the Land Application of Residuals to Private Lands" for each land application site that is not owned by the applicant. A copy of the DEM approved form is attached. If the applicant wishes to use a different form or a modified form, prior approval must be received from DEM„ 5. Each application site must be assigned a site identification number, 6. Attachments may be utilized to provide the information that is requested in this application form: however, if attachments are utilized, their location should be so indicated on the application faun. All attachments must be numbered to correspond to the individual parts of the application that require the attachment If the attachments are part of a larger document, a table must be provided that lists the locations of the required information. FORM: LAORS 02/95 Page 6 of 18 Applicant's Certification: John Gangwer west that this application for Wampler Foods, Inc, M arshvil, lc, North Carolina Facility has been reviewed by me and is ;Accurate and complete to the best of toy knowledge. I understand that if ail required parts of this application are not completed and that if all repaired supporting information and attachments are not included, this application package will be returned as incomplete, Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOVED BE SENT TO THE. 'FOLLOWING ADDRESS; NORTH CAROLINA DIVISION OF ENVIRONMENTAL N AGEMENT WATER QuALrry SECTION PE ITS AND ENGINEERING UNIT POST OFFICE BOX 29535 RALEIGEL NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-5083 FAX NUMBER: (919) 7339919 FORM: LAORS 0195 Page 7 of 18 Instructions: Processing of this application will not be initiated until five (5) copies of all ofthe following items have been submitted in addition to five (5) copies of the. completed application form. If any of the below items have been excluded from the package, please explain. 1. Is a general location map included? YES X or NO 2. Is a site map (drawn to scale) included which delineates total and buffered acres and shows all property lines, buffers, existing wells within 500 feet, topography, drainage features, and any surface waters? YES X or NO 3. Is a vicinity map enclosed which clearly indicates the project's location with respect to State roads and named Surface waters? YES X or NO 4. Is a signed soil scientist report included which defines the following: a) field descriptions of texture, color, and structure, b) depth and thickness of soil horizons, c) presence of any restrictive soil horizons or layers, d) depth to seasonal high water table, e) the hydraulic, conductivity, I) recommended loading rate for the site, YES X or NO 5. Is a signed agronomist's report included which identifies the crop and loading recommendations for N-P-K? YES X or NO 6. Is the Crop Management Planincluded in the application package? YES X or NO 7. Has the Land Owner's agreement been completed and signed? YES X or NO 8. Appropriate fee in accordance with 15A NCAC 2H .0205(c)(5)-(etT. February 1, 1993): New Applications, Modifications or Late Renewals $205.00 Timely Renewals without Modifications $.250.00 YES X or NO 9. Five (5) copies of all reports, evaluation.s,.agreements, supporting calculations, etc. must be included as a part of the application package. FORM: LAORS 02/95 Page 8 of 18 This form must be completed by the appropriate Regional Office and included with the submission of the application package. INSTRUCTION'S TO APPLICANT In order to determine the classification of the watershed in which these land application activities will be located, you are required to submit this form, with items 1 through 8 completed, to the appropriate Division of rontrirnrtrnantril hInnnzatrinnt iimniIiintnr qvinlitv Vilriatiqnnt (rirtno nttnni,r0 t;n1410) A t nrri;n;rnilrn, vnu liettNi I iri Iuilir 111 R hy " I Atli)/ uP ilir in II uli Ipt el i ur 11:11193 T1411'11,0 rri !InMils-10 Ail la'. aubjoat Durfaeo waters. You must identify tho location of tho fooility and tho ol000at downolopo surface water(' (waters for which you are requesting the classification) on the submitted map copy. The application may not be submitted until this form is completed and included with the submittal, 1. Applicant (please specify the name of the municipality, corporation, iiidividuai, or other): Wampler Foods, Inc. 2. Name and Complete Address of Applicant: Warnplcr Foods, Inc. Mr. David G. Hill Co City: Wingate State: Telephone Number: (704) 233-4047 Project Name: Warnpter Foods, Inc, North Carolina. : 28174 4. Volume of residuals to be land applied: 00 dry tons per year 5. Name of closest surface waters: Lanes Creek and Wicker Branch . „ 6. County(s) where land application site Is located: Union 7. Map name and date: USGS Topo Quad Pa e d SC -NC Printed 1971 8. Applicant Signature: TO: REGIONAL WATER QUALITY SUPERVISOR Please provide me with the classification of the watershed where these land application activities Will occur, as identified on the attached map segment: Nme of surfnce waters: Claccifloation (az antablickod by 110 Rrtvironaiontol Maamgcnacnt Cornmi3aic, Proposed Classification, if applichie.; Signature of regional office personnel: FORM: LARS 02/95 Page 9 of 18 IIIVISION OF ENVIRONMENTAL MANAGE ':ENT REGIONAL OFFICES 12/94 Asheville Regional WQ Supervisor 59 Woodbin Place Asheville, NC 28801 (704)251-6208 Fax (704) 251-6452. Avery Macon Buncombe Madison Burke McDowell Caldwell Mitchell Cherokee Polk Clay Rutherford Graham Swain Haywood Transylvania Henderson Yancy Jackson Fayetteville Regional WQ Supervisor Wachovia Building, Suite 714 Fayetteville, NC 28301 (910)486-1541 Fax (910) 486-070 7 Anson Moore Bladen Robeson Cumberland Richmond Harnett Sampson Hoke Scotland Montgomery Washington Regional WQ Supervisor Post Office Box 1507 Washington, NC 27889 (919)946-6481 Fax (919) 975-3716 Beauport Jones Bertie Lenoir Camden Martin Chowan Pamlico Craven Pasquotank Currituck Perquimans Dare Pitt Gates Tyrell Greene Washington Hertford Wayne Hyde Mooresville Regional WQ Supervisor 919 North Main Street Mooresville, NC 28115 (704) 663-1699 Fax (704) 663-6040 Alexander Mecklenburg Cabarrus Rowan Catawba Stanly Gaston Union Iredell Cleveland Lincoln Winston-Salem Regional WQ Supervisor 585 Waughtown Street Winston-Salem, NC 27107 (910) 771-4600 Fax (910) 771-4631 Alamance Rockingham Alleghany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford. Raleigh Regional WQ Supervisor Post Office Box 27687 Raleigh, NC 27611 (919) 571-4700 Fax (919) 571-4718 Chatham Durham Edgecombe Franklin Granville Halifax Johnston Lee Nash Northampton Orange Person. Vance Wake Warren Wilson Wilmington Regional WQ Supervisor 127 Cardinal Drive Extension Wilmington, NC 28405-3845 (910) 395-3900 Fax (910) 350-2004 Brunswick Carteret Columbus Duplin New Hanover Onstow Pender FORM: LAORS 02/95 Page 10 of 18 CALCULATIONS WORK SHEET This work sheet is designed to assist the Division of Environmental Management in reviewing this application as expeditiously as possible. Its preparation in a complete and accurate manner is critical to this review. For permits that cover multiple sources of residuals or different residuals from the same source, use additional work sheets. A. List the specific residual that is covered by these calculations (place or process of o Wampler Foods, Inc . Aerobically Digested Sludge What are the total dry tons of this residual to be land applied each year? Total Dry Tons = Gallons of Residuals * °10 Solids * 8.34 Ibs./gallon produced annually 100 2,000 lbs./ton Total Dry Tons = * * 13.34 lbs./gallon 100 2,000 lbs.;"iton 1,300 Dry Tons per year g If the quantity of residual will vary significantly or if there will be a larger initial application, please attach a detailed explanation and provide calculations for each variation. B. Complete the following calculations to establish the portion of the residual that is made up of the various parameters: % Total Solids = 3.50 (PLEASE NOTE THAT ALL CONSTITUENTS ARE TO BE IN TOTAL CONCENTRATIONS) PARAMETER Mg/L s % Solids (Decimal) = mg/kg (dry t. x 0.002 = lbs./dry ton Cadmium 2.0 x 0.002 = 0.004 Copper Lead Nickel Zinc Ammonia-N Calcium Magnesium NO3-NO2-N Sodium TKN 10,300.0 11,500.0 3,400.0 <10.0 7,900.0 2,200.0 x 0.002 x 0.002 x 0.002 x 0.002 x 0.002 x 0,002 x 0.002 x 0.002 x 0.002 9,00.0 x 0.002 59,700,0 x 0.002 x 0.002 x 0.002 x 0.002 0.082 0,270 4.320 20.600 23.000 6.800 0.020 15.800 4.400 119,400 FORM: LAORS 02/95 Page 11of1.8 PLER FOODS, INC. Marshville, NC Residuals Analysis Residual Type: Prim.. ry Clarifier Pressed Solids Date: 10-Sep-98 pH: 7.40 % Solids 3.50 Parainetter Drg Ton r 0.002) open ITKN) 5.970 ! 59,700,000 119.400 Phosphorus Potassium PAN (injected)* PAN (surface)* Ammonia Nitrogen Calcium Calcium Carbonate Eq. Magnesium Sodium Nitrate N Ni tic N Aluminum Cadiniwn Copper Lead Nickel Zinc 0.790 0.220 2.512 1.997 1.030 1.150 2.210 0.340 *Determination of Plant Available Nitrolett (PAN): cted Application: ralization Rate)(TKN-Ammonia N).+ Anun.onia N + Nitrate N + Nitrite N = °'o PAN PP. IV'1 Dry Weight 0,000) 7,900000 2,200.000 25,120.000 19,970.0( 0 1O 300.000 11,500.000 22,100.000 3,400.000 1,900.000 0.000 0.000 16,600.000 2.000 613.000 41.000 135.000 2.160.00 AL Labs Report No: Pound (PPi 254 Surface Application: (Mineralizati 15.8,00 4.400 50.240 39.940 2.0.600 23,000 44.200 6.800 33.200 0.004 1.226 0.082 0.270 )(TKN-Ammonia N) + (O.D)(Almfl ania N) + Nitrate N + Nitrite; N = % PAN Page 11 A C. Plart Available Nitrogen (PAN) calculations and land application area requirements: 1, Mineralization Rate (MR) 30 % (These values can be established for the specific residual or default values can be used for domestic wastewater treatment residuals. If actual values are established, attach the documentation. The default values are as follows): Unstabilized Primary and Secondary Residuals 40% Aerobically Digested Residuals 30% Anaerobically Digested Residuals 20% Composted Residuals 10% (If the default values are used, attach an explanation as to why the specific chosen default value is appropriate) 2. Complete the following calculations for the application method proposed (Please note, the Mineralization Rate [MR] should be utilized in the following calculations as a decimal): PAN for Surface Application PAN = [(MR) X (TKN —N1-11)] + .5 X (NH3) ± (NO3-NO2.-N) PAN = [ 3 X ( 59,700 - 10,300 )] + .5X ( 10,300 ) + 0 PAN = 19,970 PPM Dry Weight PAN for Subsurface Application PAN ----- [(MR) X (TKN NH3)] + (NH,) (N0,-NO2-N) PAN = [ X ( 59,700 - 10,300 )] ± ( 10,300 PAN = 25,120 PPM Dry Weight 3. Total PAN to be land applied per year Total dry tons ofresidual to be land applied per year: 1,300 Total PAN in pounds = (PAN in mg/kg Dry Weight) X 2000 Pounds / Ton per dry ton 1,000,000 = (PAN in PPM Dry Weight) X 0.002 = 39,94 Pounds/Dry Ton/Year Total PAN in pounds = (PAN in Pounds / Dry Ton) X Total tons of residual to be land applied 39.94 X 1,300 51,922 Pounds/Year Due to the fact that organic nitrogen is mineralized slowly over time, the amount of nitrogen that comes available in years following the initial application must be taken into consideration when calculating application rates for the subsequent years. This being the case, please attach an evaluation of this factor and its impact on loading rates. Show the adjusted PAN for at least five years. The maximum adjusted annual PAN is 76,973 Pounds/Year. FORM: LAORS 02/95 Page 12 of 18 ML, Inc. Greensboro, North Carolina RESIDUAL PAN CALCULATION TICN- 59,700 rrl 1 H3= 10,300 r g kg NO3-N O-i= 0.00 m,f,g Min Rate= 0,30 'ant a Foods, Ic7 PAN= [rnin .r t 'i - NH3) + 0.5 (NH3) + NO3- 0 I * 0.002 0.30 49,400 5,150 0.00 PAN— 9.94 L T Calculate residual nitrogen for years '?,3,4 and 5f ll0 g the initial application to determine the amount of PAN/DT remaining. 2N1)YEAR RESIDUAL Pad PAN= [min.rate (1st year or . - N 2nd year 0.15 49,400 PAN- 10.37 L/'T remaining from t st year application 3RD YEAR RESIDUAL PAN • [ 0.002 20 PA= Irarn.rate (Ind year or. - N 3rd year min. - NI * 0.00 0 08 34,580 5,187 PAN- 4.70 LB /D T remainingfrom l st year application 4TH YEAR RESIDUAL PAN PAN= [ in.rate 3rd year or° ...N 4th year mire. - NI 0.002 0,0 29,393 PAN 2.70 L IID"T` remainingfrom i t year application 5TH YEAR S DUAL PAN PAN= [nun.rate (4th year race. -N h year ini . r NI * 0.002 OrO3"7,0 1„32 PAN-- 1.49 LII /DT re ainin fro rr lstyear application Residual PAN r om ye trw2 thru 5 after the initial application = 19.27 Lbs anI T 4. Crop information on nitrogen uptake per year Crop(s) Alfalfa Bermuda Grass (Hay, Pasture) Blue Grass Corn (Grain) Corn (Silage) Cotton Fescue Forest (Hardwood & Softwood) Milo Small Grain (Wheat, Barley, Oats) Sorghum, Sudex (Pasture) Sorghum, Sudex (Silage) Soybeans Timothy, Orchard, & Rye Grass Coastal Bermuda (Division Recommendations) (Provide for the Crops Specified) PAN (lbs./acre/year) PAN (lbs.facre/year) 200 200 22Q 120 160 200 70 250 75 100 100 180 220 200 200 350 220 120 160 200 70 250 75 100 100 180 220 200 200 350 Please provide the basis for the uptake rates used if different than Division. Recommendation: Most Restrictive Milo doublecropped. w./Small Grain 150 100 Milo 50 Small Grain Total acres needed to land apply the pounds of available nitrogen calculated above Total acres needed = Maximum total pounds of plant available nitrogen (PAN) Pounds of nitrogen needed for crop* 76,973 / 150* *Milo doublecropped with small grain is most limiting crop. Minimum acres needed based on most restrictive PAN = 51.3,15 acres * This value must be the value for the crop to be grown that has the lowest nitrogen uptake rate per acre. If there are various crops that will only be utilized for certain sites, please attach the calculations for each site and determine the total needed acres using the format outlined below. D. Calculate the Sodium Adsorption Ratio (SAR) (** This section must be completed in mgll, to convert: mg fkg X % solids [as a decirna SAR = Na Milli Equivalent + [0.5 (Ca Milli. Equivalent + Mg Milli Equivalent)] CONCENTRATION (mg./1 + Equivalent Weight SODIUM (Na) 66.5 (mg`1) + 23 CALCIUM (Ca) 402.5 MAGNESIUM(Mg 119.0 SAR = 0.75 20 12 Milli Equivalents of Ion 2.89 9.92 If calculation sheets are being completed for more than one residual or site, please attach a summary sheet that brings the results of all the calculations sheets to one point. FORM: LAORS 02/95 Page 13 of 18 f. Determine the Site Life for this land application site: The lifetime pollutant loadings shall not be exceeded, The site life is determined by calculating the number of years that the site can receive the residual without exceeding the lifetime pollutant loadings. The site life calculations will be based on the most restrictive crop plant available nitrogen (PAN) requirement specified and the maximum dry tons or residuals to be land applied annually, Therefore, in the table below the Tons of Residuals to be Applied/Acre/Year will be calculated as: 1. Most restrictive crop based on the plant available nitrogen (PAN) requirement: Soybeans doublecropped with Small Grains Associated plant available nitrogen (PAN) requirement: 250 (lbs,/acrelyear) Minimum acres needed based on most restrictive PAN (as found in C.5 above): 307.88 acres 3, Dry Tons of Residuals to be land applied per year 1,300 dry tons per year 4. Tons of Residuals to be Applied/Acre/Year Dry Tons/Year of Residuals to be land applied Minimum number of acres required for land application Tons of Residuals to be Applied/Acre/Year = 4,22 If any of the application sites are to be loaded at greater than the rate specified above, please specify the loading rate and explain: Tons of Residuals to be Applied/Acre/Year (different from above) - Explanation: For the purpose of site life determination, the lifetime pollutant loadings shall not exceed the following for the corresponding Cation Exchange Capacities (CEC). Site life for the site covered by this application shall be determined by using the lowest CEC. The appropriate column should be chosen and applied in the "Allowable Lifetime Pollutant Loadings based on CEC" in the table below: Pollutant Lead Zinc Copper Nickel Cadmium In the table below, by the lbs./dry ton Site Life (Year Pollutant CEC < 5 (lbs / acre) 500 250 125 125 4.5 CEC 5-15 (lbs acre) 1,000 500 250 250 9 CEC > 15 (lbs I acre) 2,000 1,000 500 500 18 the highest annual loading (Tons of Residuals to be Applied/Acre/Year) specified above, will be multiplied of each pollutant as found in B above. The Site Life can then be determined by: Allowable Lifetime Loadings (lbs./acre) Projected Pounds to be Applied/Acre/Year Tons of Residuals to be Applied per Acre per Year lbs./dry ton of each pollutant (as found in Part B above) Projected Pounds to be Applied/Acre /Year Allowable Lifetime Pollutant Loadings Based on CEC. From Chart Above (lbs./acre) Site Life (Years) Lead Zinc Copper Nickel Cadmium 4,22 4.22 4,22 4.22 4.22 0.082 4.320 1..226 0.270 0.004 0,346 8.230 5,174 1.139 0.017 Compare the nine (9) pollutants above and determine which pollutant The Limiting Pollutant is Zinc The Site Life is 27 years. FORM: LAORS 02/95 Page 14 of 18 vil 1,000 500 250 250 9.0 itt the shortest life for this site. 2890 27 48 "Y) 529 ft A & L EASTERN AGRICULTURAL LABORATORIES, INC. 7621 Whitepine Road • Richmond, Virginia 23237 • (804) 743-9401 Fax No. (804) 271-6446 R240-254 ACCOUNT 45671 PAGE ' 1' REPORT NUMBER BIO-NOMIC SERVTCES, INC* WAMPLER 516 ROUNDTREE 'ROAD CHARLOTTE NC: 28217 LAB NUMBER = 44660 SAMPLE ID = LAGOON F z . 0 PA RAMETER. 1-1 - SOLIDS(AS''IS) 'NI MOGEN( TKN ) 07:015$1 SA-,F* m sar w IRON • ALUMINUM cs.4 mniq6ANESE COFFER ZINC AMMONIA -NI TROOEN •ct • NO3-NO2 NA TRO OEN i CADMIUM CHROMIUM NI cKEL 04/2B/l999 hLL VALUL'i ARE ON 1.03 A DRY WEIGHT IJASIS RIOSOLIDS ANALYSIS REPORT PETEPTION, . RESJLT LIM TT- mpiK (34 (Ns/KO) AtuALysI .35000 1,4?,70Q. lop " - I 613 I 2169 .1 10300 10 ND 10 2.0 1 78 5 135 5 EXCEPT AS NOTED. BIO-NOMIC SERVICES, INC. DATE SAMPLED 09/10/98 DATE RECEIVED 09/11/90 DATE REPORTED 09/16/98 t6t1;IALYSIS - 1:104TE- -MET1401: 5'EFEt4cF: 0.?"; 1/ 48 BM 2590{3 0V1,4178 , - ".1-1.47$43 JCi 09/14/9P Jc °?/ 4 / 99 - JOM 07/14/78 JCM jQM KCS NCS DEH *1CM *ICH RU: SW'846-6010 016-'6°I0 1346-60io 09/14/98, 09/14/93 09114/78 09/1418.- 09114/98 09/14/913 09/14198 SW 0467-6010 SW - al 6-60 lo EPA 350.2 SM 4500 -NO3 F SW €146-71,31A SW 846-6010 SW 046-6010 rppol15. aocf teite4s ale tot the exL.1-usive aridcontxte.tycial t.t$e of OW derMx aPci nay Mil .00 r"ProltiCil ino IPrIf1,-tIor TILOY De..Plalie to , *** A & L EASTERN AGRICULTURAL LABORATORIES, INC. 7621 Whitepine Road • Richmond, Virginia 23237 • (804) 743-9401 Fax No. (804) 271-6446 f 241H ACCOUNT 4;."s671. PAGE R-PORT NUMBER OhIC; SERVICES, INC. WAKE.' ER uuN'DT'REE ROAD CHARLOTTE NC LAN (UMDER .r 44668 SAMPLE ID = LAGOON ,1:+ 17 BIOSOLIDS ANALYSIS REPORT AtVA YS 43 .L (�r VFrLIJCS ARE ON A 1:ti' Y WEIGHTIDAS]:S EXCEPT A8 NOTED,' D:IJ °NI)MIl" iI::I RBICrES :INC. DATE SAMPLED 09/1O/98 DATE RECEIVED 49/11./9 3 DATE REPORTED 09/16/9E1 MAR1ON COX FARM TRACT UN-32 The Marion Cox Farm is located in the southeastern corner of Union County. The farm is approximately 7 miles south of Monroe, North Carolina and is located 0.7 miles south of the comer of the intersection of Highway 601 and S.R. 1940 (Latitude 34° 51' 25" Longitude 80° 26' 30"). The farm is located on the eastern side of Highway 601. There are six additional fields which total 266.6 net acres that are proposed as land application sites. The addition of these fields to permitted land is due to land purchases by Mr. Cox. Fields 8, 9, 10, 11, 12, and 13 are currently being used for crop production in small grain, corn, soybeans, and milo. The topography over the fields vary from gently sloping to moderately sloping, however several erosion control structures have been implemented at the farm. A center pivot irrigation system has also been installed on the property to dispose of swine waste. However, the land being used by the center pivot irrigation system will not be utilized for land application activities. The center pivot irrigation system also affects the net acres previously permitted for this site. The acreage for affected fields has been modified and can be found in the Field Data Sheet for the Previously Permitted Land contained in this section. Buffer requirements for set backs from drainage areas, residences, property lines, and water supplies have reduced the useable areas at the farm. However, the useable acreage in these fields should be considered prime for use as a land application site. Refer to "Buffer Maps" and Field Data Sheets" for specific buffer requirements and acreage totals. The results of the soil analyses for these fields, included in this report indicate no gross deficiencies in the fertility of these fields. By using standard agricultural practices for the management of forage and crop production, the operator should see significant benefits from the application of residuals. Both the soils and the crops should be able to assimilate the proposed loadings of liquids, solids, nitrogen, phosphorus, heavy metals, and salts known to be in the residual. This assessment is based on the residual analysis provided, the planned application rate, proper crop management guidelines and adherence to permit requirements. Soil pH should be maintained above 6.0 and at levels to ensure optimal crop production. Nitrogen is considered the most limiting characteristic of these residuals, however soil tests should be reviewed annually to identify any changes in the nutrient status of the soil. Crop rotations and management practices should be evaluated prior to each application to account for changes in the proposed crop rotation and land use objectives. Crop management guidelines that will be of importance for this site will be: timing of application events with plant nutritional needs and periods of plant dormancy, split applications to prevent hydraulic overloading or nutrient leaching, and performance of proper stabilization methods to fit crop and soil needs. A field investigation was conducted by a soil scientist/agronomist. Preliminary soils information for this site was obtained from Union County Soil Conservation Service. A licensed soil scientist preformed site borings to characterize the proposed application sites. Fields 8, 9, 10, 12, and 13 consisted primarily of Badin, Cid, and Tatum soil series. Fields 8, 9, 10, 12, and 13 should have soil borings to verify that the apparent water table is greater than three feet below the land surface prior to land application of residuals. Field 11 contained the Tatum soil series and is recommended for year round applications. Field investigation sheets are included in this Section. Soil series characteristics are contained in Appendix 1 of this report. North Carolina Division of Enviromnental Management AGREEMENT FOR THE LAND APPLICATION OF WASTEWATER RESIDUALS TO PRIVATE LANDS Permittee: w Foodsinc. Contact Person: Joha Gangwer Address of Permittee: Boa 618 v List of wastewater residuals to be applied to these lands: As noted in Site ID Number: Field Number: Location of Land to be used for residual application (include map for each site): see Attached e t Owner of Property used for residual application: ma ion Cox Lessee of Property (if appropriate): NIA Land use or cropping patterns: Intended use or disposition of crops: Anhn1 feed * * * * • • ****************** • • •• • t• * • * * • tot to *****tt The land owner or his representative hereby pe r Foods, Inc. hereinafter referred to as the P rmittee, to apply the above listed residuals onto the land at the location shown as described herein in accordance with the restrictions and stipulations as given below, The landowner or his representative receives, in consideration, full use of the nutrient value of the applied residuals while the Permittee receives, in consideration, the use of the land described above for the disposal of wastewater residuals, This agreement shall remain in effect for the length of the Division of Environmental Management land application permit and shall be renewed each time the land application permit is renewed. The undersigned land owner or his representative and the Permittee agree to abide with the following restrictions and stipulations until such time as written notification, given thirty (30) days in advance, modifies or cancels this J.,and owner's kisigreement Notification of cancellation of this agreement shall be immediately forwarded to; Division of Environmental Management Permits and Engineering Unit Post Office Box 29535 Raleigh, North Carolina 27626-0535 FORM: LAORS 0 4 Page 15 of 18 STIPULATIONS1. : The landowner or his representative hereby authorizes the Permirtee, County and State Officials or their representatives to inspect each parcel of property prior to, &sing, and after residual application and to established monitoring facilities on or near the application site as required by the residual land application permie . The landowner or his representative authorizes the Permittee, County and State Officials or their representatives to take necessary soil, surface and ground water samples during the term of, and twelve (12) months after termination of, this Agreement. . The Permittee will provide each landowner or his representative with a copy of the land application permit as issued by the N.C. Department of Environment, Health and Natural Resources (NCDEHNR) Division of Environmental Management (DEM) for the land described above prior to commencement of residual application. The IkICDEILINR-DEM permit will specify maximum application rates, limitations and other restrictions prescribed by the laws and regulations. 4. The Permittee has provided the landowner or his representative with information and data concerning the program for land application of residuals to privately owned lands which includes an analysis of constituents of the residual, residual application methods and schedules for typical cropping patterns and a description of the equipment used by the Permittee for residual applications . The Permittee will furnish each landowner or his representative with a copy of the results of each soil analysis. 6 The site shall be adequately limed to a soil pH of at least 60 prior to residual application. Residuals may be applied to sites with a pH of less than 6.0 provided a sufficient amount of lime is also applied to achieve a final pH of the lime, residual and soil mixture of at least 6,0, . The landowner of his representative will inform the Pertnittee of any revisions or modifications to the intended use and cropping patterns shown above prior to each planting season to enable the Permittee to amend this Agreement and schedule applications at appropriate periods. Within the limits of the NCDEHNR.DEM permit, the owner or his representative and the Permittee will determine residual application rates and schedules based on crop patterns and the results of soil samples. 8. Crops for direct human consumption shall be harvested in accordance with the conditions of the permit • The landowner or his representatives or successors shall adhere to the provisions of this Agreement for a period of eighteen (18) months from the date of the most recent residual application. 10. Appropriate measures must be taken by the Permittee or Land Owner (Lessee) to control public access to the land application sites during active site use and for the twelve (12) month period following residual application. Such controls may include the posting of signs indicating the activities being conducted at each site. 1 1 . Specific residual application area boundaries shall be clearly marked on each site by the Permittee or Land Owner (Lessee) prior to and during application. 12. Should the landowner or his representative lease or otherwise permit the use of the land by a third party, the landowner shall be responsible to insure the third party agrees and complies with the terms and conditions of this Agreement. 13, The existing lessee, if any, of the site agrees, by execution of this Agreement, to comply with all provisions of this Agreement. FORM: LAORS /94 Page 16 of 18 14. ` is Agreement shall be binding on the grantees, the successors and assigns of the parties hereto with reference to the subject matter of this Agreement 15. Animals should no be grazed on residual applied lands within a thirty (30) day period following the residual application. Application sites that are to be used for grazing shall have fencing that will be used to prevent access during these periods after each application. 16. Prior to a transfer of this land to a new owner, a permit modification must be requested and obted from the Division of Environmental Management. The request shall contain appropriate fees and agreements. In addition, a notice shall be given by the current Iandowner to the new landowner that gives full details of the materials applied or incorporated at each site. 17, Any duly authorized officer, employee, or representative of the Division of Environmental Management may, upon presentation of credentials, enter and inspect any property, prern%ses or place on or related to the application site and facility at any reasonable tune for the purpose of determining compliance with this permit; may inspect or copy any records that roust be kept under the terms and conditions of this permit, or may obtain samples of groundwater, surface water, or leachate. 18. The landowner shall not enter into any additional waste disposal contracts or agreements with another municipality, contractor, or other permitted entity for the land specified by this Agreement. The and application of any additional wastewater residual sources, other than the residuals specified by this permit, is prohibited. • * • • • • r • f • * • • • • * • • r • • Ott • • • • • 0 * # • • • • • r • • • • r • r • • • r • • • • • • r RESTRICTIONS: FORM: LAORS 06/94 Page 17 of 18 NORTH CAROLIN 1, the undersigned Notary Public, do hereby certify that personally appeared before me this day and acknowledged WITNESS my hand and official seal this day of NO'T`ARY PUBLIC My commission SEAL: N�f the stipulations d COUNTY u ort of the forgoing instrument. have read this land own agreement .and d bcreby o a abide by 'st dofi as szeeitied berem. i t* M f f** k•**•* s * t * t t t/• t* i, ern! 69 iNkttnp6 die stipulations and restrictions as specified bealin, do FORM: LAORS 06194 Page 18 of 18 by agree to abidc by SCALE: 1 CHECK BY: ,k2,00,1 N BY: IO-N©1411C SERVICES, INC. U 0dec.0' 6 it}RnYv irr<•t �- Ex x'tr'^�'incto Y{r+vih Q s,04 ,M ]RS7, r,.v, 3w Cox Brothers Farm Union County Tract - 32 FIGURE N0 Location DATE. '99 JOB NO: 1588-99-005 Map 'CHECKED BY: RPM( DRAV4lN BY: MEM DATE: APRTL ' 99 USGS QUAD PAGELAND SC NC.; CONTOUR INTER' AL = 10' BIO-NOMIC SERVICES, INC. b��rrg ¢aster g r,.s rryr erwaanrnerW ttrexre�rv�n PofiaY ° Cki*.0kt Mcwtn Camast dK't" 2"33 Cox Brothers Farm Union County Tract - 32 JOB NO 1 88-99-005 FIGURE NO, 2 Tope clap SCALE 1• CHECKED BY epw • DRA N Y: 910-NOMIC SERVICES. INC. .944,16,4"nw Roart omr. C.Nroor. Cox Brothers Farm Union County Tract - 32 'FIGURE NO. 4 NRCS DATE APR OB NO: -99-005 . „ TRACT FIELD NO. COX BROTHERS FARMS FIELD DATA SHEET FSA Ac. NET Ac. SOIL S ES CROP T- T-32 T-32 T - 32 T-32 T-32 10 11 13 TOTAL 8 70.3 39.2 18.1 69.2 48.7 326.6 ALL SLOPES ARE 0 TO 10% Ch Gs Mh Tb BADIN CHE'4TvACLA CID GOLDSTON-BADIN MISENHEIMER-CID TATUM TATUM 49.9 64.0 35.8 18.1 56.3 42.5 266.E Ba, Crn, Mh, Ta Ba, Cm, Ta Ba, Cm, Gs Cm, Ta Ba, Cm, Gs Ba, Ch, Cm, Gs, Tb MILD/SOYBEAN/ CORN/SMALL GRAIN MIL©/SOYBEAN/ CORN/SMALL GRAIN MILO/SOYBEAN/ CORN/SMALL GRAIN MILO/SOYBEAN/ CORN/SMALL GRAIN MILO/SOYBEAN/ CORN/SMALL GRAIN MIL©/SOY BEAN/ CORN/SMALL GRAIN v FIELD NO. TOTAL COX HF ", .S ANGES TO PREVIOUSLYPER 1.. TE1 FIE;1DS FSA Ae. 1 168.8 314).1 *Note: 1 h efields have reduc PR VIO S NET A 61.0 61.5 257.8 'E�'1" e.* acreage due to ddit o of 25.3 129.3 188 " i i MIL/SOY 3 AN/ CORN/SMALL GRAIN ,/A/ CO N/SMALI, GRAIN SOYBEAN/ ()RN/ MALI, GRAIN itio syst' r a wat .,,Jti I, .. Crw_.. �_Jad 27 -465 ,19) 265., S Agronomist Comments: The heavy metal c_oucentratiur fcttilizet apphcatirr. T. Kent Yarborough, Agana d Ini mple No. t1t18 nation Test Results Soil Class !IM% ation Sample Aro. Lasl Crop 009 Small Grains Test Results Soil Class IIM% MIN 0.51 Field lato Cox, 6''100 Moor('re, NC 28110 oil Test Report ram: Tra ING N.C. CITIZEN'S FORyOVLR 50 YEARS Applied Lime 1$10 a Re omrttendations Crop or Year 1st Crop: Small Grains 2nd Crop: S&MF Inc. <Attn liob Branch 3718 Old Battleground Rd. Greensbom NC 271110 pose no threat to crops grown on this land. Follow soil test reC0nrntendalions for I rne and CEC BS% r'tc pH P-1 K-1 Ca% Mg% Mn-1 Mn-Al (1 9.7 MI6 Ap ied Lime Mo 1 W/ CEC 1.;37 9A amOle No. Laal +foop 010 Milo (Crain Sorg) Test Results Soil Class NM% IYIV MIN 0.51 1.35 Field Into Sample No. Lust Crop 011 Small Grains Test Results Soil Class 11i 1% MIN 066 APP ied Lime Mo T,CA 1.4 61. 111 95 66.0 15.0 314 197 Revco d do Ac p11 P-1 1.F'i (i.3 91 Recornntendat 0 Crop or }'ear 1st Crop: Milo 2ncl Crop: Ca% 73,0 CEC BS% Ac p11 P-1 K-1 Ca 5,8 45,0 3.2 4.7 13 33 Applied Lune Alo TiA Rccotttittendatiotis Crop or t'ear lst Crop: Soybeans 2rtd Crop: Lime 0 8 2.2T N 0 Mg Cu 0 0 0 Zn I Zn-AI Cu-I 6 253 Al (1 Zn-1 Zia -Al Cu-I S-1 29`2 181 121 1 `? 8 204 37 kO Mg 0 B Mn () (1 Sergi le Mil-N NI Na See Note 3 Mg% Mn-I Mn-AI (1)Mn-Al() Zn-1 Zn-Al Cu-I S-1 SS-1 NCB -A' Nlh-N Na 1.2.0 627 393 2. 'l. T Ar ,,EC BS% Ac p11' P-1 K-1 Ca% Mg% Mn-1 Mn- 0 44 34,0 10.0 278 7 67 Zn-AI 39 e Pole SS-1 Nth-N V1h-,/' 1l ldillt� A► V►►lA rntation 7 Cr( lied Lime Lead )dation 27vlA1-,.46S719 1.J ►�Q^� 1 . 1X, 11.01 alA)A 265, ► 1\V: 37147 4 Sample A"o. Last Crop 1)12 Small Grains Test Res Soil Class MIN eld Information mile a 41fi1. 013 1 3'2 ,'rop Trit Crop or }'car i s( Crop: Soybeans 2nd Crop: BS% Ac applied Lun mu }pr r/A p11 6,6 Recalcn endations 72 (rop or Year 1st Crop: Milo (Grain Sorg) 2nd Crop: Lime 1) Ca° )1g% 78,0 10.0 2.4.'1 N P_0s KO Mg Cu Zit 20-40 Al Al (2) 40 60 0 O Cu-I 5 (1 0 0 B See Note 3 ... Nl -N Nlh-N Na (1.1 3 Note Test Results ,Soil Class M11% MIN ().66 1.45 C 'C BS% Ac 7.3 49.0 3 " p11 P-1 K-1 Ca% 13 46 Mg% Mn-1 Mn-Al (1)Mn-Al (2) Zn-.1 Zn-Al Cum I S-1 SS -I NQ-N .147b-N 8.0 828 514 121 121 57 4(i a EHLICH-3 sti )tis colter tang these analyses should Sample ID 00 009 010 011 012 013 'r Cadi 0:"" 0 0,10 0.10 0.I 0 0,1{ Ni Nickel Cox; Marion 6409 Rape Rd. Monroe, NC 2t 10 Union Cou red to theA.gro 0Di isi n, Soil "Testing Seen Pb Lead 0.70 2.70 0.50 2.90 0.50 1,0 0.30 0,10 0.30 1.30 0,60 1.'70 Se Selenium medm pm 0,00 0.00 0.00 0.00 0.00 0.00 Repor9 Cr Chromium Al As Aluminum Arsenic 0,10 6.411 0.20 4,00 0.10 5.20 0.10 5.90 0,20 5.40 0.20 5.110 S&ME, INC. FIELD LNVESTIGATION SHEET PROJECT: FARM / SITE NO.: FIELD NO.: Lcgend: s - sand Is - loamy sand sl - sandy loam scl - sandy clay loam c - day cl - clay loam Depth Of Seasonal High Water Table: Depth Of Apparent Water Table: Depth Type Of Restrictive Zone: Type Of Crop: Comments: Most SimilarSeries: Described By: BORING NO.: SOILS INFORMATION SOLL PROFILE DESCRIPTIO sil - silt loam sicl - silty clay loam g granular wsbk - weak subangular blocky msbk - medium subangular blocky ssbk - strong subangular blocky 1-111 hr4 GENERAL INFORMATIQN Date: S&ME, INC. FIELD INVESTIGATION SHEET PROJECT; FARM / SITE NO.: FIELD NO.: f) r _BORING NO,: SOILS INFORMATION SOIL PROFJLE DESCRIPTION :oRIzo DJ STRUC COLOR MOTTLES COLOR 11,1 A. 2 Legend: s - sand Is - loamy sand st - sandy loam sot - sandy clay loam c - clay et - clay loam Depth Of Seasonal High Water Table: Depth Of Apparent Water Table: Depth Type Of Restrictive Zone: Type Of C Comments: p: Most Similar Series: Described By: sil - silt loam sict - silty clay loam g granular wsbk - weak subanguiar blocky msbk - medium subangular blocky ssbk - strong subangular blocky /A - GE RAL INFORMATION S&ME, INC. D INVESTIGATION SHEET PRO.E ; FARM / SITE NO.: FIELD NO.: BORING 't0.: SOILS LNFORMA' l ON SOS.. PROFILE DESCRIPTION HORiZO Legend: s sand Is - loamy sand sl - sandy loam scl - sandy clay loam c - clay el - clay loam Depth Of Seasonal High Water Table: Depth Of Apparent Water Table: Depth Type Of Restrictive Zone: Type Of Crop: Comments: Most Similar Series: Described By: ST sicl salty clay toarn g - granular wsbk - weak subangular blocky msbk - medium subangular blocky ssbk - strong subangular blocky GENE COLOR 2Sy 5;�3 OR:'VI4TION Date: i�0ES COLOR S&ME, INC. FIELD INVESTIGATION SHEET PROJECT: FARM fSrrENO, FIELD NO.: HORIZON Legend: D s - sand Is - loamy sand sl - sandy loam scl - sandy clay loam c - clay cl - clay loam Depth Of Seasonal High Water Table: Depth Of Apparent Water Table: Depth Type Of Restrictive Zone: Type Of Crop: Comments: Most Similar Series: Described By: BORING NO.: SOILS INFORMATION SOLL PROFILE DESCRIPTION TEXTURE 5; A-1-1 IF 1' sil - silt loam sic l - silty clay 'loam g - granular wsbk - weak subangular blocky msbk - medium subangular blocky ssbk - strong subangular blocky GENERAL INFQRMATTON 0 " MATREK COLOR Vi2J- 5°)42,-/A? Date: MOTTLES COLOR S&ME, INC. FIELDINVESTIGATION SHEET PROJECT: FARM i SITE NO.: FIELD NO.: HORIZO D BORING NO.: SO LS INFORMATION S©LL PROFILE DESCTI© STRU COLOR GT`I'I.ES COLOR Legend: s - sand Is. - loarny sand sl • sandy loam scl - sandy day loam c - clay cl - clay loam. Depth Of Seasonal High Water Table: Depth Of Apparent Water Table: Depth Type Of Restrictive Zone: Type Of Crop: Comments: Most Simi tar Series: Described By: sil - silt loam slcl - silty clay loam g - granular wsbk - weak subangular blocky msbk - medium subangular blocky ssbk - strong subangular blocky GENE ©RN TION Date: Z 57 S&ME, INC. D INVESTIGATION SHEET PROJECT: FARM / SITE NO.: FIELD NO.: SOILS INFORMATION SOIL PROFILE DESCRIPTION HORIZON DEPTH C L n',444A7 r rr STRLT I T H1X COLOR [OTTLES COLOR Legend: s - Is - sl - sc!- c cl sand loamy sand sandy loam sandy clay loam day clay loam Depth Of Seasonal High Water Table: Depth Of Apparent Water Table: Depth Type Of Restrictive Zone: Type Of Crop: Comments: Most S►rnilar Series: Described By: sil - silt oam sicl - silty clay loam g - granular wsbk - weak subangular l la cky rnsbk - medium subangular blocky ssbk - strong subangular blocky Date: r ,� DIVISION OF WATER VALI-TY GROUNDWATER SECTION r tce't C.1 Regiorial Office FROM: SUBJECT: Application for Permit Renewal, New Permit Permit An;endmelit CEI FEB 2 5 202 NC DEPT' °F th""iMENT • AND NAtuRAL REsviLLE RREsouRcesEGIONAL OFFice Repair/Alteration ofExist. Disposal System [DE11] i:1 '3'COe7,MMEN(..„TSi // C ' A je4/t, : .1., „,, t ' 441h / e A /4 4 - n""e.,--,7e;1,-le ce5, e; . ef„ee. (t-.---,0-cv-c, c „ , , - retir",,74„," ED Facility Name: County: Type of Project: APPLICABLE PERMIT NO.s: WQ DEH EPA (CONST. GRANTS) GW (,) ANIMAL WASTE (DWQ) A to C / Z/a7,71 '12 (P0,-- r;',%:(7,1 The Groundwater Section has received ONLY ONE (1) copy of the referenced permit application. A copy of the application should have been sent to your Regional Water Quality Supervisor, so please use that copy for your review - IF A COPY HAS NOT BEEN RECEIVED IN THE REGIONAL OFFICE, PLEASE LET ME KNOW. The Groundwater Section has received NLYQNL1 copy of the referenced permit application. A copy of the application should have been sent to , DEH's Regional Soil Specialist, so please use that copy for your review - IF A COPY HAS NOT BEEN RECEIVED IN THE REGIONAL OFFICE, PLEASE LET ME KNOW, The Groundwater Section received two (2) copies of the referenced permit application. One copy of the application documents we received is attached. Please review the application mat .rial for completeness. If you feel additional information is necessary, please let me know no later than . A copy of any formal .request for additional information 'will he forwarded to you. If you clo pot ned any additional information to complete your review, please provide your final comments by If you request and/or receive additional information, ar.,e—dia'no Iate.r. additionalinformation. 19-98TRAN,SEL (rev, 9/29 98 Division of Environmental Management Date MEMORANDUM fr, /VA/ To: , Supervisor Permits & Compliance Unit Groundwater Section From: jg A .., Project Engineer Permits & Engineering Unit. Water Quality Section Subject: Groundwater Review Non -Discharge Applieption Facility Name: frim 5 P, County: llii i (GMI # \-)-• 02-7 It/ r) Attached you will find plans, specifications, and supporting informatioff for the above project. Please let me know whether you will or will not be conducting an extensive review of the subject project by If 1 can provide additional information, please contact me at • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 0 • • • • • • 0 11 (1) The Groundwater Section not* conduct review of the subject. * Groundwater Section will not review application for the reason listed below: (2) A request for additional information will be forwarded to you by the reviewer listed below. GW Reviewer: Date: 9/6/90 BIO-NOMIC SERVICES, INC. Specializing in today's needs for environmental 516 Roundtree Road • Charlotte, North Carona NisAS 0 *4 Viiibitrg NCDENR Division of Water Quality 512 North Salisbury St Room 1219P Raleigh, NC 27604 Re: Corrections to Renewal Pe Pilgrim's Pride Corporaf Permit No. WQ0006860 Dear Ms. Thornburg, rmit on (formerly Wampler Foods, Inc.) rotection. 28217-213,3 • (704) 529.0000 • Fax (704) 529-1648 January 8, 2002 RECEIVED VATER WALT,' SRCT10N " Non-Diecharge Remitting Per our conversation on January 8, 2002, please find attached the corrected sheets for the Pilgrim's Pride Corporation land application renewal permit dated December 19, 2001. The corrections made involved changing the applicant's name to Pilgrim's Pride Corporation from Wampler Foods, Inc. I apologize for any confusion or inconvenience this error may have caused, If you have any que 782-6798. Encl CC hompson mist sure(s) stions or request more information, feel free to contact me at 1-800- - Mr. John Gangwer, Pilgrim's Pride Corporation A Carylon Company R C E VED WATFR( 1I11T1+SFG MANAGEMENT PLAN The residual solids management program proposes that residual solids from the Pilgrim's Pride Corporation wastewater treatment facilities (Permit No. WQ0006860) be applied to the proposed fields as an agricultural resource at agronomic rates_ The residual solids will be applied to row crops and hay or pasture land at agronomic rates for total or partial replacement of conventional nitrogen and phosphorus (N and P) fertilizers. The actual amount of residual solids applied will be dependent upon the nutrient requirement of the specific crop and the nutrient content of the residual solids. Residual solids will be applied at agronomic rates„ which are limited by nitrogen loading rates. In this manner, groundwater monitoring should not be required. Soil pH will be adjusted to 6.0 prior to residual solids application. Residual solids application scheduling will be dependent upon residual solids production, storage at the respective treatment plant, and the crop management program, All application sites (proposed or permitted) are currently double cropped. Applications are planned to be made in the spring and fall. Applications to row crops will be made prior to planting of the respective crops,. Prior to an application event, an application rate will be determined based on a current nutrient analysis. Respective residual solids samples will be collected prior to the haul period and composited for analysis. This composite sample will be delivered to a qualified laboratory familiar with residual solids analysis and analyzed for ammonia nitrogen, nitrate/nitrite nitrogen, percent total solids, total Kjeldahl nitrogen, phosphorus, potassium, calcium, magnesium, sodium, copper, zinc, cadmium, chromium, nickel, lead, aluminum, arsenic, mercury, selenium, and pH. Plant available nitrogen (PAN) will then be calculated from this residual solids analysis. This information will be used to calculate the loading rate for the field and crop. SPILL CONTROL PLAN PILGRIM'S PRIDE CORPORATION MARSHVILLE, NORTH CAROLINA. In the case of a spill, which occurs in or adjacent to the application area, the foliong action should be takenimmediately: Halt the source of the spill: Ruptured truck tank, or damaged transport unit, Mobilization: Move the on -site spill control trailer to a capture position downgradient from the source of the spill, Contain spill to inhibit migration to surface waters: Use straw bales, brooms, and absorbent pads to form a barrier. Straw bales can be obtained from several sources for this purpose. Soil near the site can be used to forma a barrier for containment or a pit for collection. Spill containment points should be selected based on: a. Their ability to contain sediments and/or offer filtration; b. Visual impacts and potential for downstream impacts; c.. Accessibility by vacuum trucks or loading equipment; and d. Application field boundaries and property lines. Clean up: Use residual solids application equipment to recover as much of the material as possible. After the application equipment has recovered as much material. as possible, it will be land applied as per operation plan. A temporary sump pit may be dug for the containment area and spilled material washed into it to enhance recovery. If spilled material contacted surface water, dissolved oxygen (DO) should be monitored during cleanup activities. Extended periods with less than 5 mg/L DO may cause anoxic conditions for the aquatic life in the stream. Final Cleanup: Any unrecoverable material will be removed from the spill site and incorporated into an adjacent tillable area or applied in accordance with operational plan. All straw bales, brooms, and absorbent pads should be removed from the spill site and disposed of properly.. Notification: As soon as possible after a spill occurs notify: a. Pilgrim's Pride Corporation at (540) 564-6629 b. Landowner c. Department of Environment and Natural Resources — Mooresville Regional offic (704) 663-1699 Management of cleanup efforts: The field superintendent sha charge of the cleanup activities. Additional labor will be requested plant as needed. take immediate orn the treatment Reporting: Within 24 hours of a spill, the field superintendent shall present awritten report detailing the cause of the spill and all actions taken in response to the spill. RECORDS Records pertinent to the successful management of the land application program are maintained for the benefit of the landowner, DWQ, and Pilgrim's Pride Corp. Each year an annual summary of the activities of the program is prepared and delivered to the appropriate agencies and participants on or before the i ofMarch, The annual summary includes: A) Source of residual solids B) Date of residual solids application C) Location of residual solids application (field number) D) Method of application E) Weather conditions F) Soil conditions G) Type of crop or crop to be grown on field H) Volume of residual solids applied in gallons/acre and dry tons/acre 1) Annual and cumulative totals of dry tons/acre of residual solids, annual and cumulative pounds/acre of each heavy metal (which shall include, but not limited to lead nickel, cadmium, copper, zinc), annual pounds/acre of plant available nitrogen (PAN), and annual pounds/acre of phosphorus applied to each field, 2 A representative annual soil analysis which includes the following parameters: standard soil fertility test, % base saturation, phosphorus, potassium, lead', zinc', magnesium, pH, manganese, cation exchange capacity, sodium, nickel', cadmium', copper', and calcium. 3. A quarterly residual solids analysis which includes the following parameters: % total solids, chlorides, phosphorus, lead, copper, cadmium, sodium, total nitrogen, nitrate nitrogen, nitrite nitrogen, aluminum, magnesium, sulfate, potassium zinc, nickel, chromium, calcium, ammonia nitrogen, pH. 4. An annual Toxicity Characteristics Leaching Procedure (TCLP) analysis of residual solids 'Soil analysis of these parameters shall he conducted once prior 10 permit renewal on each site that has received residuals. during the permit cycle. State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management Nor -Discharge Permit Application Form t1.a l" BE Pl-h:)7`(„)(..7)Ps E) FOR USE AS t:v URS: 1. GENERAL INFORM Applicxtnt's name (pins Piigra. Pr ()II-1ER RESIt f`acilitics \\hich arc EXEMPT" from 40 CFR Part 503 RE VED % ATE~•R QUALITY SFC1)0N specify tlwe nanfie. c,r .re milt de Corporation tint (.:)wwner`s gar Si# trite tw>fl'oars name and title (the pets )r; who _3a i nvrrottmental Affairs ManaeerJohn Gang r, F ...._...__�w..__. t. "Mailing < ddress: P.O. Box 668 City: Marshville State: NC Telephone: ( 540 ) 564-6629 5ctcs ti°J 4. Application Date: 1 2/ 1 8/ 2,00 `l 5, Fee Submitted: $ 0 Zip: 23103 [The permit processing fee should be as specified in 15A NCAC 2f1 .0205 6. Specify whether these residuals will be land applied to: X agricultural lands, forest, public contact sites, reclamation sites; (Please be advised, if these residuals will be distributed for lawn or home garden use, the application for the "DISTRIBUTION OF RESIDUAL SOLIDS" should be completed rather than this application.) 7. If the alternative for residual disposal consists of "surface disposal"" as defined under 40 CFR Part 503, please complete the application titled "SURFACE DISPOSAL OF RESIDUAL SOLIDS." Please identify if there is any storage of residuals in a surface impoundment or disposal thru landfi➢ling. Explain: N/A 8. For Class B Residuals (or Class A Residuals to be land applied on a dedicated siite), please sp on which residual solids are to be Land applied under the authority of this permit: Proposed in this application: 6 4 5 • 3acres; total (current and proposed): 9. County(ies) where residuals will be land applied: Union 645,3 the number of acres acres I1. PERMIT INFORMATION Application No. (will be completed he DEM): Specify whether projec For renewals, complete all sections ineluded in the application, in addition, please submit updated cumulative 1'oad'i for the ten (10) pollutants and updated owner's agreement for each site, K renewal "; modifi if this application is being submitted as a result of a renewal or modification to an existing permit, list the existing, permit number WQ0006860 and its issue date July 7, 1997 FORM: LAORS 02/95 Page 1 of 18 1IL FACILITY INFORMATION (attach additional pages for additional sources of residuals): I. Name of facility where residuals are generated or prepared : Pi lgritrt s Pride Corp. permit number__ .28 facility porn r Pit in S4:,eik)0} III.! is o\\ne�i its: haMsi lairnatt a str�rtstwc tirrsc rrh r`�aich� tls 1 wts een application events: Estintated volume of redrtaGs, i.IIfy0 (dry tons/yr.); he abo e< cirri Are her If Yes, please identify 6. Facility contact (person familiar «ith Pilgr2.tta"s Pride ntly on site: orp prig ate; _____._._suite; Inca uals preparation) John Gangwer 7, Facility contact's telephone number: (540) 564-6629 Location of treatment facility: 9. Mailing addre 0 ); in units that are separate RECEIVED wpm (YIALITY SECPON No. North Carolina :Pilgrim's Pride Corp. 10, Latitude: 35° 00' 00"N State Union Longitude : 80° 22' 30"W County 1 1. Specify the source of the residuals. ,,. treatment of water (alum sludges); treatment of"ittdusttiat wastewater (100% industrial residuals); X treatment of industrial wastewater mixed with domestic wastewater (please specify appropriate percentages of >99 % industrial wastewater, <I % domestic wastewater); other (explain) . Attach an explanation of either the treatment process, nartufacturing process, or how the waste is generated. Provide full And complete details of the entire process. 12. Does the facility which generates the residuals have an approved pretreatment program? X Yes; No. This includes facilities which are classified as a "Class I" facility (any publicly owned treatment works required, under 40 CFR 403.8, to have an approved pretreatment program or any facility treating domestic sewage that is classified as "Class I" by the appropriate Federal or State authority). IV. RESIDUALS INFORMATION (attach additional pages for additional sources of residuals): for Hazardous Waste (RCRA) Determination... The information requested on the limitations specified below pertain only to those rated from a municipal wastewater treatment facility with industrial contribution or active preireatuncnt program and from any other treatment facility with wastewater sources that include industrial sources. a Are any of the residuals covered by this application listed in 40 CFR 261.31-261.33? Yes; X No, If Yes, list the number(s): FORM: LAORS 02/95 Page 2 of 18 CALCULATIONS WORK SHEET This work sheet is designed to assist the Division of Environmental Management in reviewing this application a. expeditiously as possible, Its preparation in a complete and accurate manner is critical to this review. For permits that cover imiltiple sources of residuals or difTerem residuals front the same source, use additional kvork sheets. A. List the specific residual that is cu.\ cred in these calculations (place or process Of origin) Pilgrim's Pride Corp. Aerobically digested sludge liTico ate the r,.orai dry tons orhis residua:1u) be iand ,Apphed each year' Total Dry Tons = GaHorri of Residuals * * 8.34 Ibsigalion produced annually_ 100 2,0001bsiton * 8.34 lbsigallon J00 2,000 lbs./ton 1,306 Dry Tons per year f the quafllity of residual will vary significantly or if there will be a larger initial .application, please attach a deta explanation arid provide calculations for each variation. B. Complete the following calculations to establish the portion of the residual that is made up of the various parameters: % Total Solids = 50 (PLEASE NOTE THAT ALL CONSTITUENTS ARE TO BE IN TOTAL CONCENTRATIONS) ARAMETER - % Solids (Decima d x 0.002 lbsidry ton Cadet i um Copper Lead Nickel Zinc Ammonia-N Calcium agnesiurn 2 0 x 0.00- 0.004 613,0 x 0.002 1,226 41.0 x 0,002 0 082 135.0 x 0.002 0.270 216 x 0,002 4.320 0,300.) x 0.002 20.60 l,500„0 x 0.002 2 . 00 3,400.0 x 0.002 6,800 NO3-NO2-N Phosphorus Potassium OTHER. <10, x 0,002 0.020 1,9000 x 0.002 = 15.800 2,200,0 x 0.002 7= 4 .4.00 59,700,0 x 0.002 — 3,800 x 0.002 FT:=. 9.100 x 0,002 x 0.002 x 0.002 FORM: LAORS 02/95 Page 11 of 18 'Act. Pilgrim's Pride Corporation 1 U-Scp-9'4i hll: T40 Suhik 150 Nitrot,eit •Pltosphortis Caalciutta _ 1.15U 1 Calc una Carbonate EeL2 21t N. . ttntc N Altrnii nuns Cadtatiunt Copper Lead Nickel Zinc A 700 001 7,900,0tb( 2,2(1(1 (10t )5,120.00( 4.40t1 t)tl.00 23.000 22,10U.000 , 44 2)lfl 3,400.000 6.0C9 t 900.000 3.(10 0 0 0w0 000 16,6(0,000 2_000 613.000 00 0 0.004 1.226 41.000 0.0412 35.000 0.270 2,160,000 4,32.0 abs Report No: R24 -254 "Determination of Plant Available Nitrogen (PAN): Injected Application (Mineralization Rate)(TKN-Aninionia N) - Ammonia N Nitrate N + Nitrite N = % PAN Surface Application - (Mineralization Rate)(TKN-Amnion NI) +(0. ninon ta N) + Nitrate N-" PAN S&oME, Inc. Greensboro, North Ca RESIDE-.`rL PAN CALCLLATION Pilgritxt's Pride Corporation 59,700 10,300 NO3,NO2-N-. 0 00 Min Rate= 0 30 PAN- Inn -a - N1.13) + 0.5 (N1-I3) NO3-N021 0 30 4;,400 5,150 P.A,Nm.: 39.94 LBS/E ..I, Calculate residual ii trrhwil the amount of P,-ArN/1)"[ rein ininag 1 a 2ND YEAR RESIDUAL PAN PAN= (rnitt.r tte (1st year org. - N 2nd year min. - NI * 0.002 14,820 PAN= 10.37 LBS/DT remaining from 1st year application 3RD YEAR RESIDUAL PAN 0.15 49,400 PAN= (rnirr.r•ate (2nd year org. - N 3rd year miry, - N1 * 0.002 008 34,580 5,187 PAN= 4.70 LBS/DT remaining from 1st year application 4TH YEAR RESIDUAL PAN PAN= Irni PAN - ate (3rd year org. - N 4th year min. - N *0.002 0.05 29,393 2,351 2.70 LBS/DT remaining from 1st: year application 5TIi YEAR RESIDUAL PAN PAN' lrnin.rate (401 year org,. - N 5th 0 03 27,042 I'AN= 1.49 I_,I3S/DT rely, :un Residual PAi min. Nl * 0.002. OM I st year applir'rrtit>n 0 ) determine. •s 2 tlrru 5 after the initi<r1 alrplie ttion = 19.27 Lbs/Parr/D'1" North Carolina Cleveland County R Ei WATPP 1, Larry J. Natale, a notary public of Cleveland County, North Carolina, certify that John Thompson personally appeared before me this day, and being duly sworn, stated that in his presence Marion Cox signed the foregoing instrument. Witness y hand and official seal, this 19th day of December, 2001.. WED State of North Carolinz Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Gregory J. Thorpe, Ph.D., Acting Diredtor August16, 2001 MR JOHN GANGWER PILGRIM'S PRIDE CORPORATION OF VIRGINIA PO BOX 7275 BROADWAY VA 22815 Dear Mr. Gangwer: 01 ALIG 15 At110: 3 CDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES ' Subject: Permit No, WQ0006860 Pilgrim's Pride Corp. of Virginia Land Application of Residuals from the Treatment of Wastewater Union County In accordance with your name change request received on May 15, 2001, we are forwarding herewith Permit No. WQ0006860, dated Atigu- st 16,2151:11, to Pilgrim's Pride Corporation. for the continued operation of a wastewater residuals land application program at its Marshville, North Carolina facility. This permit is being modified to reduce the acreage of three previously permitted land application sites (i.e., areas permitted for the spray irrigatioTh of animal waste are being bUTreiEl—o—u-t-)- as well as to add new acreage associated with the Cox Brothers Farm. This permit shall be effective from the date of issuance until June 30, 2002, shall void Permit No. WQ0006860 issued April 7, 2000, and shall be subject to the conditions and limitations as specified therein. Please take time to review this permit thoroughly. Of special interest are the following amended provisions: • Condition I. 1.: Because acreage associated with new land application sites are being approved with this permit modification, this condition requires that the Permittee contact the Mooresville Regional Office as well as the appropriate local official prior to initiating land application activities on these new sites. • Condition I. 5.: This condition has been amended with a requirement that the Mooresville Regional Office be contacted in .the event that the subject land application program is not operating satisfactorily. • Condition L 12.: This condition details the Division of Water Quality's (Division) policy that requires treatment or special management of animal processing residuals such that the potential for vector attraction and the development of nuisance conditions are minimized, • Condition IL 4.: This condition has been amended with some lanpage pertaining to allowable plant available nitrogen (PAN) loading rates when land application sites are double -cropped. • Condition IL 7.: This condition has been amended to reflect the adoption of new rules by the Water Pollution Control System Operators Certification Commission (WPCSOCC). The referenced regulation is now 15A NCAC SG .0202. • Condition IL 9.: This condition has been amended to require the establishment of a cover crop within 30 days of an application event on land without a previously -established cover crop. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone (919) 733-5083 Fax (919) 715-6048 An Equal Opportunity Affirmative Action Employer 50% recyclecUl 0% post -consumer paper • Condition III. 6.: This condition has been amended to require quarterly monitoring for compliance with the pathogen reduction requirements as well as with Condition I. 12. ♦ Condition IIi, 7.: This condition has been amended to reflect the new mailing address to be used when submitting all monitoring and reporting information* • Condition IV, 1.: This condition describes the verification procedure to determine that the w t r table elevation is more than three feet below the land surface. ♦ Condition VI.. 3.: This condition lists all new, modified, and existing land application sites that are approved to receive residuals generated from the treatment of wastewater at 1'ilgs im's Pride Corporation of Virginia, Marshville, North Carolina facility. Please pay particular attention to the monitoring and reporting requirements contained in this perrnit, Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems* If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing within 30 days following receipt of this permit. This request '.must be in the form of a written petition, conforming to Chapter 150B of North Carolina Genera] Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714.. Unless such demands are made, this permit shall be final and binding. ae If you need additional it formation concerning this matter, p e contact Thelma Williams at (919) 733- 5083, extension 556. Thorpe, Ph.D. Union County Health Department Bio-Nomic Services, Inc* S&ME, Inc. Mooresville Regional Office, 'Water Quality Section Mooresville Regional Office, Groundwater Section Groundwater Section, Central Office Technical Assistance and Certification Unit Non -Discharge Compliance/Enforcement Unit NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH RESIDUALS LAND APPLICATION PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Pilgrim's Pride Corporation of Virginia Union County FOR THE continued operation of a wastewater residuals land application program consisting of the application of 1,300 dry tons per year of residuals from the source listed in Condition H. 5., to approximately 6.45.3 acres of agricultural land in Union County with no discharge of wastes to the surface waters, pursuant to the application received on July 19„ 1999 as well as the additional information received on December 8, 1.999 and March 3, 2000 and in conformity with the project plan., specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit,. This permit shall be effective from the date of issuance until June 30, 2002, shall void Permit No. WQ0006860 issued April 7, 2000, and shall be subject to the following specified conditions and 'imitations: PERFORMANCE STANDARDS I. The Mooresville Regional Office, telephone number (704) 663-.1.699, and the appropriate local governmental official (i.e., the County Manager/City Manager) shall be notified at least 24 hours prior to the initial application of the residuals to a site so that an inspection can be made of the application site and application method. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a,m, until 5:00 p,m, on Monday through Friday, excluding State Holidays. In addition, the County Manager's office in Union County must be notified prior to the initial application, so that they will be aware that the operation has commenced. 2. This permit shall become voidable if the soils fail to assimilate the wastes adequately and may be rescinded unless the sites are maintained and operated in a manner which will protect the assigned water quality standards of the surface waters and ground waters. 3. The land application program shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastes resulting, from the operation of this program. 4. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this program. 5. In the event that the land application program is not operated satisfactorily, including the creation of nuisance conditions, the Permittee shall cease applying residuals to the sites, contact the .Mooresville. Regional Office, and take any immediate corrective actions as may be required by the Division of Water Quality (Division). 6. Some of the buffers specified below may not have been included in previous permits for this land application operation. However, any sites or fields that are included in this permit, but were approved with different applicable buffers shall be reflagged to comply with the below buffers. The .following buffer zones shall be maintained: a. 400 feet from residences or places of public assembly under separate ownership for surface application rnethod; however, the buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner and approval from the appropriate regional office, b. 200 feet from residences or places of public assembly under separate ownership for subsurface residual injection method; however, the. buffer zone requirement may be reduced to a minimum of 100 feet upon written consent of the owner and the appropriate regional office, c. 100 feet from any public or private water supply source, waters classified as SA or SB, and any Class 1 or Class 11 impounded reservoir used as a source of drinking water for both methods, d. 100 feet from any streams classified as 'WS or B, any other stream, canal, marsh or coastal waters and any other lake or impoundment for surface application, e. 50 feet from any streams classified as WS or B, any other stream, canal, marsh or coastal waters and any other lake or impoundment for subsurface application, f. 50 feet from property lines for both surface and subsurface application methods; g. 50 feet from public right of ways for both application methods, h. 10 feet from upslope interceptor drains and surface water diversions for both application methods,. i. 25 feet from down.slope interceptor drains, surface water diversions, groundwater drainage systems and surface drainage ditches for both application methods, 7. A copy of this permit shall be maintained at the land application site when residuals are being applied during the life of this permit. A spill prevention and control plan shall be maintained in all residuals transport and application vehicles. 8. Specific residual application area boundaries shall be clearly marked on each site prior to and during application. 9. No residuals at any time shall be stored at any application site, unless approval has been requested and obtained from the Division. 10. Maximum slope for residual application shall be 10 percent for surface application and 18 percent'for subsurface applications. 11. When wastewater residuals are applied, the Class B pathogen requirements as defined in 40 CFR Part 503 or the Process to Significantly Reduced Pathogens (PSRP) as defined in 40 CFR Part 257 Appendix H shall be met, Additionally, an evaluation shall be performed which demonstrates the ability of the residuals to comply with this requirement. Upon request, a copy of this evaluation shall be submitted including all test results and calculations. 12. \When residuals from an animal processing facility are being land applied, one of the following shall be completed to control possible nuisance conditions: a. Subsurface injection of the residuals, b. Incorporation of the residuals into the soil within 24 hours of the application event, or c. Addition of sufficient lime to the residuals to create a uniform mixture and maintain a pH of 10 for a 30-minute period prior to being surface land applied. II. OPERATION AND MAINTENANCE RE UIREMENTS I . The facilities and application sites shall be properly maintained and operated at all times. A suitable vegetative cover, as listed in Condition II. 4., shall be maintained in accordance with the crop management plan outlined by the local Extension Office, the Department of Agriculture, the Natural Resource Conservation Service, or other agronomist and as approved by this Division. The plant available nitrogen (PAN) value, as listed in Condition I.I. 4,, shall be the limit for the specific crop for the entire year. The Permittee shall include nitrogen from all sources applied to the permitted sites (1..e., commercial fertilizer, etc.) in this total agronomic rate,. 3. An acceptable pH shall be maintained in the soil, residual, and lime mixture, greater than 6.0, on all land application sites to ensure optimum yield for the crops specified in Condition II, 4. The agronomist shall provide information on the pH best suited for the specified crop and the soil type. 4. The application rates shall not exceed the following for the specified crops: Crop PAN (poundshic ° ) Crop PAN(pounds/ Alfalfa 200 Forest (Hardwood, Softwood) 75 Bermuda Grass (Hay., Pasture) 220 100 Milo Blue Grass 120 Small Grain (Wheat, Barley, Oats) 100 Corn (Grain) 160 Sorghum, Sud.ex (Pasture) 180 Corn (Silage) 200 Sorghum, Sudex (Silage) 220 Cotton 70 Soybeans 200 Fescue '250 Timothy, Orchard, & Rye Grass 200 if the approved land application sites are to be double cropped (i.e., a crop in the spring and a second crop in the fall, with BOTH crops to receive wastewater residuals), then the second crop shall receive an application of nutrients at a rate of no greater than 50 pounds per acre per year. This practice will be allowed as long as the second crop is to be harvested. If the second crop is to be planted for erosion control only, and is to be tilled into the soil, then no wastewater residuals shall be applied to these fields because the nitrogen will essentially be returned to the soil: 5. No residuals other than the foliowing are hereby approved for land application in accordance with this permit: Permit Volume 'ource County Number (d v a Pilgrim's Pride Corp of Virginia Union Pretreatment Permit No,CM-28 1,300 6. The lifetime heavy metal loadings (pounds per acre) shall not exceed the following for the corresponding Cation Exchange Capacities (CEC): Parame r CEC < 5 Lead Zinc Copper Nickel Cadmium 500 250 125 1.25 4.5 CEC 5 1000. 500 250 250 9 2000 1000 500 500 18 7. Upon classification of the facility by the Water Pollution Control System Operators Certification Commission (WPCSOCC), the Permittee, shall employ a certified land application/residuals operator to be in responsible charge (ORC) of the land application program. The operator shall hold a certificate of the type classification assigned to the land application program by the WPCSOCC, The Permittee shall also employ a certified back-up operator of the appropriate type to comply with the conditions of 15A NCAC 8G .0202. Adequate procedures shall be provided to prevent surface nmoff from carrying any disposed or stored residuals into any surface waters. 9. Surface -applied residuals shall be plowed or disced. within 24 hours after application on lands with no. cover crop established. An acceptable cover crop shall be established within 30 days of the land application event. 10. For areas that are prone to flooding or within the 100-year flood elevation, residuals shall be applied only during periods of dry weather. The residuals shall. be incorporated into the soil within 24 hours after application. I L Appropriate measures shall be taken to control public access to the land application sites during active site use and for the 12-month period following the last residual application event, Such controls may include the posting of signs indicating the activities being conducted at each site. 12. Adequate provisions shall be taken to prevent wind erosion and surface ntnoff from conveying pollutants from the residuals application area onto adjacent properties or into any surface waters. 13. Residuals shall not be applied in inclement weather or until 24 hours following a rainfall event of 0.5- inch or greater in 24 hours. Any emergency residuals disposal measures shall first be approved by the Di vision, 14. Residuals shall not be applied to any land application site that is flooded, frozen, or snow-covered. 15, Residuals shall not be applied at rates greater than agronomic rates., unless authorized by the Division. 16. Animals shall not be. grazed on an application site for 30 days after residuals application. Application sites that are to be used for grazing shall have fencing that will be used to prevent access after each application* 7. Food crops, feed crops, and fiber crops that do not come in contact with the residuals shall not be harvested for 30 days after residuals application. 18. Food crops with harvested parts that touch the residual/soil mixture and are totally above the land surface (e.g., tobacco, melons, cucumbers, squash, etc.) shall not be harvested for 14 months after residuals application. 4 19. Food crops with harvested parts below the surface of the land (i.e., root crops such as potatoes. carrots, radishes, etc.) shall not be harvested for 20 months after application of residuals when the residuals remain on the land surface for four months or longer prior to incorporation into the soil. 20. Food crops with harvested parts below the surface of the land shall not be harvested for 38 months after application of residuals when the residuals remain on the land surface for less than four months prior to incorporation into the soil. 21, Turf shall not be harvested for one year after residuals application. III. MONITORING AND REPORTNC REQUIREMENTS 1, Any monitoring (including groundwater, surface water, residuals, soil, or plant tissue anal)ses) deemed necessary by the Division to ensure protection of the environment shall be established and an acceptable sampling and reporting schedule shall be followed, 2. Proper records shall be maintained by the Permittee tracking all application activities. These records shall include, but shall not necessarily be limited to, the following information: a. Source of residuals; b. Date of residual application; c. Location of residual applicatio, site, field, or zone number); d. Method of application; e. Weather conditions ,e, sunny, cloudy, raining, etc.); f. Soil conditions 1,e., dry, wet, frozen, etc); g. Type of crop or crops to be grown on field; h, Volume of residuals applied in gallons per acre, dry tons per acre or kilograms per hectare: and i. Annual and cumulative totals of dry tons per acre of residuals, annual and cumulative pounds per acre of each heavy metal (i.e., shall include, but shall not be limited to, cadmium, copper, lead, nickel, and zinc), annual pounds per acre of plant available nitrogen (PAN), and annual pounds per acre of phosphorus applied to each field. 3. A representative annual soils analysis _ Standard Soil Fertility Analysis) shall be conducted on each site receiving residuals in the respective calendar year, and the results shall be maintained on file by the Permittee for a minimum of five years. The Standard Soil Fertility Analysis shall include, but shall not necessarily be limited to, the following parameters: Acidity Magnesium Phosphorus Calcium Manganese Potassium Cation Exchange Capacity Percent Humic Matter Sodium Copper pH Zinc Base Saturation (by calculation) An analysis for the following metals shall be conducted once prior to permit renewal on soils from each site that has received residuals during the permit cycle: Cadmium Lead Nickel 4. A residuals analysis shall be conducted annually from. the date of permit issuance by the Permittee, and the results shall be maintained on file by the Permittee for a minimum of five years. If land application occurs at a frequency less than annually, a residuals analysis shall be required for each instance of land application, The residuals analysis shall include, but shall not necessarily he limited to the following �.g Aluminum Ammonia -Nitrogen Cadmium Calcium Copper Lead Magnesium Nickel Nitrate -Nitrite Nitrogen Percent Total Solids pH Phosphorus A Toxicity Characteristics Leachin annually, The TCLP analysis shall include the following parameters milligrams per liter in parentheses): Arsenic (5.0) Cadmium (1.0) Chlorobenzene (100.0) o-Cresol (200,0) Cresol (200.0) 1,2-Dichloroethane (0.5) Endrin (0.02) Hexachlorobenzene(0.13) Lead (5.0) Methoxychlor (10.0) Pentachlorop'henol(100.0) Silver (5.0) Trichloroethylene (0,5) 2,4,5-TP (Silvex) (1.0) Barium (100.0) Carbon tetrachloride (0.5) Chloroform(6.0) m-Cresol (200.0) 2,4-D (10.0) 1,1-Dichloroethylene (0,7) Heptachlor (and its hydroxide) Hexachloro-1,3-butadiene (0.5 Lindane (0.4) Methyl ethyl ketone (200.0) Pyridine (5.0) Tetrachloroethylene (0.7) 2,4,5-Trichlorophenol (400.0) Vinyl chloride (0.2) Potassium Sodium Total Kjeldahl Nitrogen Zinc Plant Available Nitrogen (by calculation) Procedure (TCLP) analysis shall be conducted by the Permittee note the regulatory level in Benzene (t1.5) Chlordane (0,03) Chromium (5.0) p-Cresol (200.0) 1,4-Dichlorobenzene (7.5) 2,4-Dinitrotolucne (0.13) 0„(XS) Hexachloroethane (3.0) Mercury (0.2) Nitrobenzene (2.0) Selenium (1.0) Toxaphene (0.5) 2,4,6-Trichloropheno] (2.0) 6. All residuals included in this permit shall be monitored quarterly from the date of permit issuance, for compliance with Condition I. 11. and Condition I. 12.. of this permit. Data to verify stabilization of the residuals shall be maintained by the 'Permittee. The required data shall be specific to the stabilization process utilized, but also shall be sufficient to demonstrate clear compliance with the Class B. pathogen requirements as defined in 40 CFR Part 503 or the Process to Significantly Reduce Pathogens (PSRP) as defined in 40 CFR Part 257 Appendix II. 7. Three copies of all required monitoring and reporting requirements as specified in Condition III. 1., Condition ITI. 2., Condition III, 3,,. Condition III. 4., Condition III. 5., and Condition III. 6. shall be. submitted annually on or before March 1st of the year following the land application event to .the following address: NC Division of Water Quality Water Quality Section Non -Discharge Compliance/Enforcement Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 6 Noncompliance Notification: The Permittee shall report by telephone to the 'Mooresville Regional Office, telephone number (704) 663-1699, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence with the land application program that results in the land application of significant amounts of wastes which are abnormal in quantity or characteristic. b. Any failure of the land application program resulting in a release of material to receiving waters. c„ Any time that self -monitoring information indicates that the facility has gone out of compliance with the conditions and limitations of this permit or the parameters on which the system was designed. cl. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate residual treatment. e. Any spillage or discharge from a vehicle or pipingsystem transporting residuals to the application site. Persons reporting such occurrences by telephone shall also file a written report in Ietterform within five days following first knowledge of the occurrence. This report must outline the actions taken, or proposed to be taken to ensure that the problem does not recur. IV. GROUNDWATER REQUIREMENTS No residuals shall be landeapplied to the sites when the vertical separation between the waste and the water table is less than 'three feet. Verification of the water table elevation by soil borings must be conducted on all sites to receive residuals within 24 hours prior to the land application event. After verification of the water table is concluded, the soil borings must be filled in with the excavated soil to decrease the chance of residuals contaminating the surficial aquifer. The COMPLLANCE BOteiNDARY for the, land application site is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary for land application sites initiated after December 31, 1983 is established at either (1) 250 feet from the land application site, or (2) 50 feet within the property boundary, whichever is closest to the land application site. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject .to immediate remediation action in addition to the penalty provisions applicable under General. Statute 143-215.6A(a)(1). In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the land application site midway between the Compliance Boundary and the perimeter of the land application site. Any exceedance of Groundwater Quality Standards at the. Review Boundary shall require remediation action on the part of the Permittee. 3. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall be provided. 7 V. INSPECTIONS Prior to each land application event, the Permittee or his designee shall inspect the residuals storage, transport, and application facilities to prevent malfunctions and deterioration, operator errors, and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Perrnittee shall maintain an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of five years from the date of the inspection and shall he made available to the Division or other permitting authority, upon requ.est. Any duly authorized officer, employee, or representative of the Division may, upon presentation of credentials, enter and inspect any property, premises, or place on or related to the application site or facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the ternis and conditions of this permit; and may obtain samples of groundwater, surface water, or leachate. 7 VI. GENERAL CONDITIONS 1. This permit shall become voidable unless the land application activities are carried out in accordance with the conditions of this permit, the supporting materials, and in the manner approved by the Division. 2. This permit shall he effective only with respect to the nature and volume of wastes describedin the application and other supporting data. 3. The following shall be approved sites for residuals application (i.e., see attached buffer map). Note that if only one name is provided in the owner/operator field of the table provided below, the owner and operator for the specified site are the same person. Site No. Owner/Less Union County Application Area [acres] (excluding buffers) UN32-I Cox Brothers Farms 62.8. UN32.-2 Cox Brothers Farms 58..6 UN32-3 Cox Brothers Farms 25.3 LIN32-4 Cox Brothers Farms 129.3 UN32®5 Cox Brothers Farms 33.6 LTN.32-7 Cox Brothers Farms 69.1 UN32-8a Cox Brothers Farms 49.9 UN32-9Cox B rothers Farms 64.0 UN32-10a Cox Brothers Farms 35.8 UN32-11 Cox Brothers Farms 18. 1 UN32-12a Cox Brothers Fauns 56.3 UN32-13' Cox Brothers Farms 42..5 TOTAL ACRES IN UNION COUNTY 645.3 TOTAL AVAILABLE ACRES 645.3 This land application site is partially covered in soils having a seasonal high water table at depths ranging from zero to three feet below land surface. No residuals shall be applied to this field during the period from November through April, inclusive, unless augering on the site verifies that the apparent water table is greater than three feet below land surface. 4. This permit shall not be automatically transferable. In the event that there is a desire for the land application program to change ownership or a name change of the Permittee, a formal permit request shall be submitted to the Division accompanied by an application fee, documentation from the parties involved, and other supponing materials as may be appropriate. The approval of this request shall be considered on its merits and may or may not be approved. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statute §143-215.6A to §143-215,6C. 6. The annual administering and compliance fee shall be paid by the Permittee within 30 days after being billed by the Division, 'Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4). 7. The issuance of this permit shall not preclude the Perrnittee from complying with any and all statutes, rules, regulations, or ordinances that may be imposed by other government agencies (i.e., local, state, and federal) that have jurisdiction. The Permittee, at least six months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission shall review the adequacy of the facilities described therein, and if warranted, shall extend the permit for such period of time and under such conditions and limitations, as it may deem appropriate. 9. This permit may be modified, revoked, and/or reissued to incorporate any conditions, limitations, and monitoring requirements the Division deems necessary in order to protect the environment and public health adequately. 10. This permit shall become voidable unless the agreements between the Permittee and the landowners and operators/lessees are in full force and effect. The landowner agreements shall be considered expired concurrent with the expiration date of the permit and shall be renewed at the same time the permit is renewed. Permit issued this the sixteenth day of August, 2001 NORTH, AROLINA ENVIRONMENTAL MANAGEMENT COMMISSION Gregory J. Thorpe, Ph.D., Acting Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0006860 9 Renewal Application ND NA T.' ttift0 nt.P Irq Land Application Residual alids Pilgrims Pride Corporation Marshville, North Carolina Permit No. WQ0006860 BIO-NOMIC SERVICES, INC.. Specializing in today needs for environmental pr©tecfron. 516 Roundtree Road • Charlotte, North Carolina 28217-2133 • (7041 529-0000 • Fax (704) 529-1648 December 19, 2001 Ms. Shannon Thornburg North Carolina Department of Environment and Natural Resources Division of Water Quality 512 North Salisbury Street Room 1.219P Raleigh, NC 27604 Re. Pilgrims Pride Corporation Land Application of Residual Solids Permit Renewal (WQ0006860) Dear Ms. Thornburg, Bio-Nomic Services, Inc. is under contract with Pilgrims Pride Corporation (formerly Wampler Foods, Inc.) to manage their land application of residual solids program. Bio- Nomic Services, Inc. wishes to submit this renewal application on behalf of Pilgrims Pride Corporation. Operating procedures will involve the land application of Pilgrims Pride residual solids onto the permitted fields. Annual residual volume will remain at 1,300 dry tons per year with a total of 645.3 acres, There are no new fields t.o be permitted. Please note the nutrient and metal contents of the biosolids were from 1998. No application events have occurred since that time. There are no recent analyses available, Before the next application event, a sample will be analyzed and a copy will be submitted to NCDENR. If you have any questions or require additional information, please call me at 1-800-782- 6798. Sincere S. Thompson onornist RECE VED od.1r4uiy s C1 C2t A Carylon Company Table of Contents Section No. Tit Management Plan Spill Control Plan Application Rates Monitoring Records Residual Solids Generation and + hartrist`ics Listing of Sites Land Application of Oth.sidual Solids A lication Form Primary Clarifier Solids Trion Cox Fttrm IV1..,ANAGEMENT PI,AN The residual solids management program proposes that residual solids from the Wampler Foods. Inc. Wastesvater treatment facilities (Perrnit No, WQ000(860) be applied to the proposed fields as an agricultural resource at agronomic rates. The residual solids will be applied to row erop,s and hay or pasture land at agronomic rates for total or partial replacement or conventional nitroge.fi and phosphorus (N and P) fertilizers. The actual amount of residtial solids applied will be dependent upon the nutrient requirement of the specific crop and the nutrient content or the residual solids, Residual solids will be applied at agronomic rates, which. are limited by nitrogen loading rates, In this manner, grotuadwater monitoring should not be required. Soil pH will he adjusted to (LO prior to residual solids application, Residualssolids application scheduling will be dependent upon residual solids production, storage at the respective treatment plant and the crop management program, All application sites (pmposed or permitted) are currently double cropped, Applications are planned to be made in the spring and fall. Applications to row crops will be made prior M planting 0 the respective crops, Prior to an application event, an application rate will be determined based on a current nutrient analysis% Representative residual solids samples \vitt Ite collected prior to the haul period arid composited for analysis. This composite sant.* will then be delivered to a qualified laboratory familiar with residual solids analysis and analyzed for ammonia nitrogen, nitrate/nitrite nitrogen, percent total solids, total Kjeldahl nitrogen, phosphorus, potassium, calcium, magnesium, sodium, copper, zinc, cacti-I-num, chromium, nickel, lead, alumnuan, arsenic., mercury, selenium, and pH Plant available nitrogen (PAN) will then be calculated from this residual solids analysis, This information will be used to calculate the loading rate for the field and crop. Once the appropriate application rate, has been calculated, the residual solids will be removed from the respective trcatntent facility and transported to the site in trucks designed for hauling residual liquids The trucks will then travel major traffic routes to the fields Nyhenever possible. Once at the field, the trucks will proceed to a designated staging area. The residual liquids will then be removed from the trucks using liquid residual equipment. Liquid residuals \yill be land -applied With as tractor and pu11 behind liquid tank. The equipment will be calibrated regularly to insure that even and consistent application rates are delivered. The residual liquids removal, hauling and land application will be conducted by Bio-Nornic SerViCCS, Incorporated. All residual liquids will he removed from the staging area by the end of the working day, unless equipment breakdown or weather prohibits the residual liquid application, At the start of each day, all fields will he inspected by the field superintendent. Equipment W.. 111 only enter a field when conditions are appropriate ['or the application. Residual liquids will only be applied When the field is capable of supporting equipment without extensive rutting and hydraulic overloading, When field conditions are not appropriate for an application, such as during wet periods, the residual solids will remain at the wastewater treatment plant until field conditions are suitable for land application, Prior to the residual solids operations, the field superintendent and appropriate source personnel will inspect the site. During the field inspection, the field superintendent will note the standard North Carolina Department of Environment and Natural Resources - Division of \\Tater Quality (DWQ) buffer zones including homes, drainage ditches, roads, wells, surface water, and property boundaries (listed in Table 1). On the basis of these standard DWQ buffers for land treatment programs, buffers will be established in the field, These buffers will be identified in the field by the placement of pin flags. 2 'ABLE f Standard DWQ Buffer Distances Area ccriptic Property boundary Public road Dcvclopmcnt (r si Inhabited dwcllirt Potable wells private 100 100 public 100 100 Drama, was 25 5 Surface water 100 100 de t tial' Applic 4 th d -fee� Su ace Spreading 50 50 5 Si) 200 400 200 400 1 1 SPILL CONTROL PLAN WAMPLER FOODS, INC. iNTARSHVILLE., NORTH CAROLINA In the case ola pi 11. whidioccurs in oi jacent to the application area..the ftI1oving action should be taken immediately: Halt the source of the spill: Ruptured truck tank, or damaged transport unit. Mobilization: Move the on -site spill control trailer to a capture position downgradient from the source of the spill. 3. Contain spill to inhibit migration to surface waters: Use straw bales, bootns, and absorbent pads to Corm a barrier. Straw bales Carl be obtained from several sources for this purpose,. Soil near the site can he used to form a hairier for containment or a pit for collection, Spill containment points should be selected based on: a. Their ability to contain sediments andlor offer filtration; b. Visual impacts and potential for downstream impacts; e. Accessibility by vacuum trucks or loading equipment; and d.„\pplication field boundaries and property lines. 4. Clean up: Use residual solids application equipment to recover as much of the material as possible. After the application equipment has recovered as much material as possible, it will be land applied as per operation plan. A temporary sump pit may be dug not the containment area and spilled material washed into it to enhance recovery. If spilled material contacted surface water, dissolved oxygen (DO) should be monitored during cleanup activities. Extended periods N:vith less than 5ing/F DO may cause anoxic conditions for aquatic lite in the stream.. 5, Final cleanup: Any unrecoverable material wilL be removed from the spill site and incorporated into an adjacent tillable area or applied in accordance with operation plan„All straw bales, booms, and absorbent pads should be removed frona the spill site and disposed of properly. 6. Notification: As soon as possible after a spill occurs notify: a. Wampler Foods, Inc at (540) 564-6629 Mr. John Gangwer b. Landowner c, Department of Environment and Natural Resources - Mooresville Regional office at (704) 663-1.699 7. Management of cleanup efforts: The field superintendent shall take immediate charge of the cleanup activities. Additional labor will be requested from the treatment plant as needed, 8. Reporting: Within 24 hours of a spill the field superintendent shall present a written report detailing the cause of the spill and all action taken in response to the spill. 11 1 arac the PAN c. n i cic.rived from lictait, soybeans, and mill Crop 1(s', APPI ICATION RAI'ES based can the itroe.n (IN) requirernc 'for tlac crop 11e residual solids. The PAN requirement for the specific crop wall be bel Talal 2. Crops typically ro n i s tlae area are mile , corn, Ph ara Avaaifable Nitrogen (PAN) Limits for Grasps on,naanl\= Grown in the Area Alfalfa Bermuda Grass (flay, lastur) Blue Grass Corn (Grain) Corn (wile) Cotton Fescue Forest (f lard vc od Softwood) Milo Small Grain ( heat, Barley, Oats) Sorghum, Sudex (Pasture) orghtun, Sudex (Silage) Soybeans eans Timothy, Orchard, & Rye Grass Coastal Bermuda PAN F ecomzarendatii ns (11 s/Ac) 200 220 1? 160 00 7 250 75 IC 100 180 220 200 200 50 Ttie PAN ccantcnt of h csidu .l solids mill be lased on: total l )el alai nitro en (T ) °Mutt -nitrogen (NH4-N), nitrate.-ritroen (' 10)- l)„ nitrate nitrogen (NC. 2-N) content, and the anon ial orb laic n ¢r s pez intcz roar zarzla rzitr0 :r . Most of the nitro �a in tla resiclta l sol 00 sza as is l rr-ta. As t s art ccl idual solids as an energy and nut rieaat source. In t sail, process, a portion organic zritrca era is mittcrali ed or biologically converted into raorgan]. Tait o en, Various environmental. factors such as temperature, rinoisture, anc.1 carbon to nitrogen ratio \\till affect the niineralization rate, Typical 011111 1 0 111 rate tutors range from 0.2 to 0.4. A ruineralization rate of 030 lies Peen selected for this prograrn due to the wasteivater treatniern process used at the facility. Tlic application rate will be caleuliitcd based on the niincralization rate, TKN, NOi-N, N content, and niethod of application. Residual solids, \\thick are incorporate(' into the soil, typically retain a large portion of the NIT i gas, \Vhich is found in the residual solids or is converted from the N114-N Coml. Flowever, when residuals are surface applied a large portion of the NI13 is volatilized and lost as a nutrient for crop uptake. The actual plant available nitrogen content tior equal residual solids is less 'when the residual solids are surface applied conmared to residual solids are incorporated into the soil and the as is trapped by the soil. To reflect the lower PAN content for surface applied residual solids due to the volatilization of N11 N gas, the portion of NI14-N in the residual solids contributing,. to tile PAN is reduced by The PAN content of residual solids is calculated for incorporated and surface application as follows: A. P. incorporated = 0.30 CIXN N114-Ni NI14-N T. NO i-N NO2--N I. PAN, surface apiilied 030 (TKN f 0.5(NI-14-N) NOi-N NO,-N 0,30 ---- Mineralization factor TKN Total Kjeldahl Nitrogen Ammonium nitrogen NO3-N Nitrate nitrogen NO2-N Nitrite nitrogen 0..50 — Volatilization factor PAN'Appliede= (pry:Topist (!/i'o':Solid$) 1 NIONITORING aroi siampicd.:iiii specific.. intervals. to insure 1.0e1icial ,utilization for agricultural, produCtibit.R Id iI id aftrithICissarannlititittd 1 1 ind application invent The ricsidual lidtnifiles .are. collected and .fielivered, to. a: lithr.trainiat ....fintillyttitt redi.dthil Stolidtit .and f anailia.ustitifrotaine ferivironmeritill impl rep:artlition 'and s:tannardfst A residual analysis is conditifted for, hut not limited to, the follotving pararneters: aninionia nitrogen, nitrate/nitrite nitrogen, percent total solids, total Kjeldahl nitrogen, phosphorus, potassium, Ca161111, magnesium, sodium, copper, zinc, cadmium, chrorninfir nickel, lead, altintinunn arsenic, mercury, selenium., find pH.. Annual TCLP (malysis for regulatory compliiiiiCe IS also conducted, Once each yeiir, the fields are sampled for routine soil fertility and Lillie requirentents, Althotigit the soil samples are collected in fall or winter seasons: the soil samples truly also be collected betNyeen (droppings. Once the soil samples are collected, they are delivered to either the North Carolina Department (...)1 Agriculture - Agronortne Division or A & L Eastern Agricultural Laboratories, Inc. for routine soil analysis.. 7 Records pertinent to the successful inariagernent of the land application program are maintained for the benefit of die landriwrier, DIN() and NVanig)ler Foods, Inc, Each year an annual summary of the actrvities of the pro,grant is prepared and delivered to the appropriate agencies and participants ori or before the 1st of March. lihe annual suniniary includes: 1) Source of residual solids B) Daie or residisal solids application C) Ineation of residual solids application (field nurnbert I)) Nlethoti of application E) \Veather conditions Ft Soil conditions El) Type of crop or crop to be grown on field 11) Volume of residual solids applied in gallons/acre and dry tonsIacre I) Annual and cumulative totals. of dry ton Id of residual solids, annual and cuntallative pounds/acre of each heavy metal (which shall include, but not be limited to lead nickel, cadniium, copper, and zinc), annual pounds/acre of plant available nitrogen (PAN), and annual pounds/acre of phosphorus applied to each field. A representative annual soil analysis which includes the following neraineters: standard soil fertility test, 'Yo. base saturaticm, phosphoms, poiassiurn, leadr, zinc magnesium, pH, rnanpanese, cation exchange capacity, sodium, nickeli, eadmiunn, copper', and calcium, 3. A ditarterly residual solids analysis which includes the following paranieters: 'ha total solids, chlorides, phosphonis, lead, copper, cadmium, sodium, total nitroeen, nitrate nitrogen, nitrite. nitrogen, alurninunt, niagnesium, sulfate potassium, zinc, nickel, chromium, calcium, ammonia nitrogen, pH. 4, An annual Toxicity Characteristics Leac,hing Procedure (ICLP) analysis of residual solids 'Soil analysis of these parameters shall be conducted once pnor to peimit renewal on each site which has received residuals dm-mg the derma cycle, RESIDUAL SOLIDS GENERATION AND CHARACTERISTICS "The comhineti watsteavater Hatt,' is generated from the process of vgaters used in the killing and dressing Out of turkeys; which includes pis water (>99°/0), plus a small contribution of sanitzuy waste (<11,1), which is discharged directly into two lagoons in sequence, The first lagoon has an aeration area that is curtained off frotn the second lagoon and then effluent is discharged into the Union County treatment system. 9 Marion Cox art t Tract l_IN-3 Tract T-32 Field Listing of Sites Gross Ar. 62 59 2 Net ,c. 62 Crop 10/Soybean/ Corn/Small Grain T-32 T-32: T-32 690 168.8 7.3 586 l�✓iila/Soybeann/ Corn/Sinai! Grain 25 1293 33.6 1 lil /Soybean/ Corn/Small Grain oiSoybeant Corn/Small Grain Milo/Soybean/ Corn/Small Grain T-32 T-3. 73.6 T-32 T-32 T-32 70,3 61 499 19[ilo/Sybea+" Corn/Small Grain 1 'Lilo/Soybea" Corn/Small Grai 64,0 Milo/Soybean :l Corn/Small Grain 10 2 392 18.1 ilo/S ybean/ C'orn/S nnall Grain M 1il&&Soybean/ Corn/Small Grain 2 69 2 56 487 ltiilo/Soybean/ Corn/Small Grain 42 5 Milo/Soybean° Corn/Small Grain tal 645.3 State of North Carolina Department of Environment, Health and Natural Resources. Division of Environmental Nlanage.ment Nort-Dischargc Perrnit ,Nppheation Form 7117:C,," / / \f IY BE Bh111-0(„,-'0BIED FOR USE ASAN ORB ,APPI-ICATION („)F OTHER RESIDE.' AI. SOLIDS This Lipph.-..ilion is intcmk:qi ior hicilitics which uc II M:PT Crom 011: lwi503 1. (;ENER„AL INFORMA'TR)N ,Applicant'sfl 111 ,tea,,„e Me name of the munic',pallty, corporatmn, ndividual, etc, .r \Vampler Foods, Inc. EIVED „ITYSFCTION 2.. Print ()wrier's or Si-,4iuml, C.)Ificiars name ‘incl title (the person who is legalL responsJ?le for the facihty and IN compliance), \lt John Gangwer, Environmental „Affairs Manmer 3, Ma Imp, ad(1ress: P.(). Box 668 City: N1,1rshville State: 28[0:3 Telophonc... ( 540 564-66-'9 4, Applicaticn Date: 12 / 1 8 / 2001 5. Fee Submitted: S 0 [The permit processing fee should be as specified in 15:zI. NCAC. 211 0205(05)1 6, Specify whether these residuals will he land applied to,_ X_agricultural lands, forest, public contact sites, reclamation (Please be advised, if these res,iduals will he distributed for lawn or home garden use, the application for the "DiSTRIBUTION Of RESIDUAL SOLIDS" should he completed rather than this application.) 7. lithe alternark,e for residual disposal consists of -surface dispos-al" a,s defined under 40 CFR Ian 503, please complete the application titled -SURFACE 'DISPOSAL OF RESIDUAL SOLIDS," Please idenffy if there is any stora2,e of residuals in a surface' iinpoundment or disposal that lam:Willing. Explain. NIA 8. For Class R Residuals (or Class A Residuals to be land applied on a dedicated site), please specify the number of acres on which residual solids are to be land applied under the authonty of this permit: Proposed in this application: 645 3-acres; total (current and proposed). 645.3 acres 9. Countyties) where residuals will he land applied. Union 11. PERMIF INFORMATION „A,pplication No, (will be complk.led hs DEN1.): 2, Speelly whether proj,,,,c1 is: ne,,,:: X renewal ° , modification * For renewalscompleie all sections inclinled in the application, in ,,,tddition. please s.,„dlmit updated cumulative loadino liar the Len (10) pollutants ark" updated. ,„}wisers agreement for c,,,!..1, 'site. 3, If:this application is being subn Iles as a result of a renew,,il o1 'sIlIN lioti 10 an .11fld permit., list the existing permit number WQ00068(.0 and its issue date Jul 7, 1997 FORM: LAORS 0205 Page 1 of 18 FACILITY INFOR)T •)N (a(tach add idd tk1nat SIIU rces ot rcsid trills Name of facility her- rtod.uals are generated or prepared Wampler Foods, inc. facilit),.. permit number- facilitv perinitliolder: Wan -Tier Food.s,In Specify ,o.heiller fa:L:111f,, in 111.1 rH„ i,)%vned fi2deral, X pri1,0 ie: 10Cai :i.;OverrinletH. facilizy desi..mi flow 1 20 facility averm4e tjaik, 0,60 MGD, T:,.pc of residual siorae: Volume or residual HNiCi 1 e11,..4.til ot rCSIdLialS oor ftL utaU:ill.y; 1 1,.:yar (the Division requ -es a 0110 muni 30 days storage in tit are separate from treatment system, not in c.lari Fiers, aeration basins, etc„); Nhiximurn storage Lime of 1 - a ed volume or resi1uals:_i.300t11ry tons/yr); Arc there any other storage. faciktics, other than the above, currently on site:. Yes, ,X 11 Y'cs, pleist,) identify: 6. Facil t\ 1 it per o tanuh, h residuals preparation), John Gamtwer 7. 1:ocilii com,,,ict's telephone number: (540) 5t,)4.6629 8 I neatrorl 0 treeiniont rIrta facilityNorth Carolina State aion Nlailing address-. Wainpler Foods, Inc. P,O, Rox 668 Marshville, NC: 28103 10. 1 ititude: 3 00" 00"N Longitude 80'2230"W ).ecir),/ the source of the treatment of water (alum sludges); treatrnent of industrial %vaste.water (100% industrial residuals): X trezitment of industrial 1Vastewater mixed with domestic, wastewater (please specify 1.ppropriate percentages of -c)(,) industrial wastewater, 1 nestic ‘vasnewaterm: other (explain) Attach an explawition of either the treatment process, rnanuf,icturing process, or how the waste 1 generated, Provide f;ill And complete deLiiils of the entire process. 12, Does the facility which generates the residuals have an approved pretreatment program? X Yes. No, 'Fhis includes facilities which are classified as a "Class I" facility Carty publicly owned treatment works required, under ,..10 CFR 40,3.8., to have an approved pretreatment program or any facility treatirw, domestic sewage 110 is classified as Class 1- by the appropriate Fecier:ti orSr,,ite authority), IV. RESIDIJALS INFOR('1KrION ttitlacti additional pages for additional sources of residuals); 1. Informaticm for Hazardous Waste iRCRA)r)erermination, The infornlation requested on the llmlatons specified below pertain ordy to those residuals that are generated from at iminicipai '.;,Listewat'e[e1t111C1 11105with indusmal contribUIM,11 or aCtOve pretR,timent program ',Ind from any oilier ileatrn("M 116111.5' tI 553,,1ewater !,,ources tinit include industrial iources. a. Are ity‘„. of the risilirakci,n,cred 11 p0ILflisn 1t. 261.31-261.33? Yes., No11 list the numbersf FORM: LAORS 02195 Page 2 of 18 b. Do the rcsir,luahibit artd\ ot the Cour characteristics defined by 40 CFR 261.3 [-2,risil Yes: Y.. "ss'o Attach laboratory results tor the l'oxicity Characteristic Leachina Procedure Anabises, Lrertittirnlit% itrtri Corros vity lor each residual. (Please note 'TC21,„11 Analvsis in Appendix11) I4 )lInt le els rats determinekil br the 'lox ci.11r Chartleteristic 1 .C,IC Ing Procedure Analvstrs) are evc,!Ldeci reshrittEm 0-1 Or tilt: residual ts not ctiithin the range listed below, ill,' residual is by rictinition 1 r\Vtiste Chemical arialsises must be matte to .Minimum Detectiott Leg els. Pl'Nl PPM ArsaMc iiitiii Fiiiiiiitm 100 0 Cadmium ton tetrachlortr„le 0.3 Chlordane 0 02 Ch lorohenze TIC 100.0 (.7[1101-06)1111 Chromium 5.0 0-Cresol 200.0 in-Cresiirl 200.0.0 pirtirT. reso I Cresol 120c„,10(). 2,71-D 10.0 1.,4 -Dichtorobieniriene 7 7 1,2-1.)ichloroctiriane 0.5 1,1 -Dichloroeildyiene 0,7 2,4-Dinitrotoluene Froilrin 0,02 kp1a i; and its hydroxide) Of JOS lili,ixachlorotiienz,ene 0,17i Ilexachloro-L3-butadiene 0 Ilexachloroethane 3,0 Lead 5.0 Irindane 0.4 Mercury ii..it,2 Methoxychlor 1,0.0 Methyl ethyl ketone 700,0 Nitrohemzenc. 2,(,) Pentachlorophenol 100,0 Pyridine ,i,i. 0 Selenium 1,0 Silxer 5, 0 Tetraehloroethylenti 0,7 Toxaphene 0,5 Trichioroethylene 0,5 2,4,5-Trich1orophenol 400.0 2,4„6;Frichiorophenol 2 0 2,4,5-TP (Silvext. i .0 Vinyl chloride 0,2 pid (2i I vol.,' wt).: >2,0s.u. - 2,5 s,u. NO°IE: IF .ANY OF 'THE RESIDUALS MEET THE DEFINITIONS OF A HATARDOES WASTE, AS NOTED IN EITHER "A" OR "B" ABOVE, A PERMIT CANNOT BE ISSUED FOR 'HAAT RESIDUAL AND IT SHOULD NOT BE INCLUDED AS PART OE THIS APPEICA'TION, 2, For e3C h please attach. a crimplete chemical analysis or the ruziterial, This ttnalysis murst comprehenst e enough to completely characterizie the residual aiird, .tbust. be based upon a review of Me process that generates the materiat, 11 the facility that will generate the rcsidual is not yet in operation, the charactertzation .must he based on similar existing facilities and proiection based on the ptpe of !facility, The analysis must include a minimum or the Collowinci parameters and any other known and suspect:act contaminants that tile tributary to the system_ Cathn Aluminum Cooper Arnmonita-Nitrogen Phosphorus Lead Calcium Potassium MagnesIWT1 SO2l(1111 Zinc Nitrate -Nitrite 'i.‘i.iiitrioriren ihotat Soltiris Plant avitilable Nitrogen hcatc) ati 011) VVastewater residuals shall not be tipplied to the land if the concentration of an.> ii»idiutant ihe residuals exceeds ceiling. concentrations specified in 'di!: rcthL bdOW, S pee tfy the p011Ut.An I co,g,centration or [hese residutds (attach lab anal!, is is (Please note Residual Analysis on Page ( IA) Pollutant taut (7irg g, ( 1enlll(tl nusilsrrirei 'eight Basis t,,,..mcentrattion rural-tr.a). liVeireht 441411 UM CO pper Lead Nickel Zinc 8.5 4'300 840 420 7500 1.35.0 2160.0 FORM: 1AORS OL95 Page 3 of 18 V, pATImc,EN 'HON 1M:0101 HU\ tattach tidditnintil pages for iidditi(1nal sources of residuals): Inaeemdance with 15A NCAC 211, 0200 pathogen reduction can he achieved using CIttIC,1 AO CFR Part -2.57 or -OD CFR Part 503, Since the pathogen reduction requirements. found in 40 CFR Par 2.57 (note, "Processes to Significantly Reduce Pathoiiens" or PSRP).,Are incorporated lino -Pi (...:TR Part, 503, only Part 503 is listed fiielow. Please Cheek kyllich of rIit._i. following t.pplies to the subject residual: 100 Ini.itistrial Residuals \ th tie) domestic contribution Skip this section, prcieed to Section 'VI Residuals tri.-a-ri the treatbient of v: rAluin Sludges) ',vitt] no dolli ui 1li lfl ( Ski ) thi on. proceed. to Section VI ) XRcsiduals from annual processing plants if the residuals are being infected into the ol, ple.;-ise explain the process and theequipment used, skip this section md proceed to Section VI), Inclustrbilresidtkils with domestic coittribution In accordance with 40 CFR Part 503, a residiutl can not be land applect Lk it cioes not meet one of the foil . ving alternatives for Class B pathogen reduction, a Please specify a, b , ti.5ore froin below (submit all lab amilysis, test results and calcuiaticins,i, (Explanation provided in Seckon rt. at least seven residuals samples 5.i)CIld be collected at the Lime or use and analie,red for Fecal COlifOMIS dUlifIL,' each monitoring period. The geometric mean of the densities of these samples. will be calculated and should he less than 2,000,000 most probable number per .grain of total dry solids, or less than 2.000,000 Colony Formil-e2 Units per '41-afil0 t0t21 dry solids, b.the residualsnust Pc tre3R'd b'7, One of the following " Process to Significantly Reduce Pathogens— PSRP) Aerobic Dige 'on - residuals are agitated with air or oxygen. to maintain aerobic conditions for a specific' rnean cell residence time and temperature between 40 days at 20'C and 60 days at 15'C. Dbving, - residuals are dried on sand beds or on paved or unpaved basins for a nt ninurrr ..f three inonths, During two of the three month, the anabient average daily temperature is above WC. 3, Anaerobic Digestion - residtrAls are treated in the absence of air for a specific mean cell residence time ind temperature betweCrl 15 days at 35"C to .55C and 6.0 days at 20(. 4. Composting - u ino either the within -vessel, static aerated pile, o ssindross composting methods, the temperature of the Vesiduils is raised to 40"C or higher for five days. For four hours during, the ilve days, the temperature the compost pile exceeds Flme Stabilizatir. - sulticksin little is .added to the residuals to raise the phl of the tesidiak to 12 after two hours of contact, c.The residuals shall he treated 1)). a process tlnit is .equivrilent to a "Process to Significantly Reduce PathiDgerts— (PSRP), as determined. by the permitting authority, based on an evaluation of the recommendations provided by the Pathogen Equivalency Committee. VI. RESIDUALS TRANSPORT AND APPL I , How he res , "WIS. be deliverer! to the applicationsites (leak proof trucks, etc.f.' Leak proof tanker 7. What type of -equipment will he inili)red for land appiic,,ition'l High flotation applicatioti vehicle with flotation &wing equipment 3, HOW Will the pnlilrll,111 ot 111C," residual be controlled to ensure that there is proper distribution over the site'? Monitored dischari2e, rate and vehicle .speed for specific i.ipprication rates on known SCIWArc footage. FORM: LAORS 02/95 ['Age 4 of 18 the laud dpnlication optriolttori utilize a. contrticior who speimilizet, in Residuals itslarzitszement or will the remit:ice manage the prograin? ,X Contractor, Perinittee d contractor is utilized, prcivide the name of Mot firm, contact, address. and telephone number: 13to-Nomic Servi i,, Inc Attn: Mr, David Motil, Lfuid Application Managter Z 10 Roundtrze Charlotte. NC 28'2: I 7 704) .)-indidil VII. Sill AND. REC(01)1ENDED LOADIN(„; RATLS: lin: foilimusur sites, sire to be used tie ions! apt-thetrtion unister thy, permit applictifion is:tease it [tacit. Inapt s). sec t ,Application Arc[acres] Maximum Slope Sit,: Nix (,:ickinitz (tv.diort,essee rhix.cludifig bufters) (in percent). thtioe Section III Note: ilmore than ten 00) :sites are to he covered hy this iipplication, plefise attach 1 tin listing all oti the sites atom! et Uri the nformation listed below: a„A vim • t map must he attfiched. This map muds: show the location of each site in relation to at least tiser, neoT)hodl references rind major intersection (1.11011beled wads. named streams/rivers., etc.). For all new cir rn11JWOJ itet5 10C1t1Of1 Map be attached deltneititing both .iotal ttnd buffered. acres. This inap must be .tdrit.lzwitri to scale with topographical contotIT intervitts not exceeding :en feet of 2.5tho of total site roh,..st. r whichever is more descriptive) anti sricoxin2 the propert, linesti all existing welts, fill surface waters and drainage +satss and all dwellinits within 500 feet or itte irtnd tipplication arctisi arid all buffers_ Note: A.i least the Collowing buffers itbist be 11111'1IIII1LO 11 residmils fire sprayed. on thc sites, Iariaer buffers ma:, be required, 1. 400 Feet from any habitable residence or place or public ,tissernhbit under separate (10 nor sh . or which s 10 he sold for surface residual application, 200 feel from any habitable residence or place of pt bike assetriblx under SCparaie ownership blr hrcn is. to lite soli for subsurface residual injection„ 100 feet betyi,een the disposal area and any public or nri 'ale water supply source, all streams classified as WS or0 writers ciass'ified as SA or f ind any (lass I or Class II impounded reservoir used as a source of drinkwater_ it 3. 100 feet b,ctween :tny surface residual applicition ti.trea iitrid any stream, k.'ike, river, or natural drainage. way, .50 tee: between itny subsurface [-esti...Mai in:tett:lion area and tiny IIL 011 00, river, or natural drainage 'way SO feet hietskeen the 301::1 ",lrld :property Imes for both .surface and subsurface apphstaiti„..M OrtLfln:11 perinii was ksued0 1trn. tuarfer distittnce to property !ine as 1.00 f stet, updated maps MUSf 1 111 10nd new riot iitdge idelmeated for the belle!) 10 he reduced), te),d between the 115pos)0 are)) diuj0 micrueptur )1ramsIrStIll'aCC water diversions cupsloped. 6. 25 feet between the disposal area and litry interceptor drbiins 11 iil00 0 ilr dh5n10)I1 idhir1SIOPCJ 7. 25 leo bow een the disposal a05`,.7 a I- 1,ingroundwater lithwering itnd surracte drainage ditches. t SPECIFY Id IFt, OF A NI) CL„ASSIFICATION ()I: THE (.71..OSEST Do v,s [...opE SURFACE \VATERS Os established 13y the Lily:Rimini:mat IM:udii!i;ement Commission) 141 -lift, LAND APPLICATION SITE(S), LSE rift: ATTACHED INFORNIATION it,LOI" WAGE: 9 (I IS). Ti) OBTAIN THIS INFORMATION, LAORS 112'95 Page, 5 of1 Note: slope tor Lint', at)t)hcation t„th residrialit 10 c for stiidits:ti ai)plici-ition and for .sttbstirdiatie cittadicatictri r01 (.3C11 1'3nd ,:ippliCati(111 SI1C, a4V,w11 a soil evaluittion l)ic a soils scientist tthc e.valuation intim be sigricid by the soil scientist) hich addresses soil color, the depth, IlliCkFk'SS and type oh res.triclive horizons; thc presence or absence oh a seasonal high ganet. tab[C.o bOdrOCI--,,. \+,,U1:1111 thfCe. ft",:l. 01 01,2 deepest Fioriat. or residual application, pli and cation toseitno 1, depth ita ni.b.vater or besirock les-) litan rteaSe AISO atiaCh a demonstration: presheicse ca[rolimons Or f1lk:Akh112. ,:1,7CCTLINC 01, .)trector. ...)1 tile ni6s.ion or Envirounientail ORR int'. use or this site \sill not result in the contravenuon or sliisstinid g..round:ater standards as contained in NI AC Cl:Po in no case shall the seitittskOn be. [hail 011, fool F his report illust be skilled hv the soil scientist antd submitted with :Application. 3, bent each site„ pletiSe A1).L1Ch protect evaluilljoil C01.1..1.1,0tc'd try dfl ag1-011C0111SI 01,2 hiding recominentdiltiOnS CIMAC:Oriti ink?, C0501 iTrtIpS and thOli ;.110III.Iy 1.0 aCCL1M thC proposed ioadith4 of liquids, solids, nitrogen, phosphorus, has metals, salts alld ai L..111C1C01-11 1r1111Y,Irit k11Ol111 1.0 1)C. in the residiial. „A, part otithe il',ic0S1011-101CS LecommenCiaiions must he a crop thanugement [his plan most. deiermine the coins to be gronin 111 10 1, +Allen they shooid be grown tind hoto. :the} should be. tun-Ye:hot', and marketed This report must tw sitt,t„ned by the aicironomist Jr1A1 Slihnlitted III appliCatiOn. \11 1 representative soils analysis of each site.. The soils analysis shall include the roilow 10, parameters, rtIong with aro, other 3.42,MT-it:ant parameter that has been shown to be contained in the residual. S'innilacii Soii! Fcruill.:, Tci-it inciLicks). I'll l'hosi,)hiorwi Polassium Aci,fity Calcium ".\liinganci-iLi Nia,nesiurn /Mc Copper Hurnic \latter Sodium Cation F.xchange Capactt, Iliase SaturTition 1,13.:,, calculationt „And the hollowing. Pollutants: tread 111 order DLM 111 tlw 015 1055 of the proposed loading rolIl 10 00 complete the calculations contained in 11 attachment tilted "Calculations Work Sheet- (beginn)ng on K1 more tritin one residual 11 to be covered ins this permit, iidditional workskeets must be auachal. VI, GFNIFIZAL INFORNIATION: Fixe cornilletti copses of the permit attplication tInd iTive copies sit reoulred supporting informatioi , rittudinti, cover letters ;oust, be submitted or the application tP i '00ine returned as 2 Please 0\l 11) 55 ccess to the !And application sites, by botli people and 01)111)15 55 e controlled iolloss Il the ol residuals: Private rannland No 11 espassing stirris posted_ 1.Animals sitall not b11 grazed on the hand it-inflict:ohm sites wathin 30 days r.irter the application of r A.ppropriate measures must he taken to control pubitC 3CCeSS to ho and application sites during the active site use and to 12 months hollowing the last application event. Such controls may Terclude the posting, of` SigrIS the activitics being conducted 4t the site, 3. Please explain the proca.talures that wall be used to establis'n and maintain the butlers during, the applicationiiroctiss Le.1511 the sites bti Ilitgnedir Pin Ilatits will be used to tilenote hut -Ceres] ireits -; lflitiase aticsich an executed Attreernitint i-or the istinsi Annlociinon1 Ratsiduals Prrs Ltulds [or each [-Ind so.e ifitti is tiiit 055 1;ins the iicaW, A Copy or thiti form :Ruched. the applicant wpThei,-, to i:iincrcnt tor,ii ;NI prior apprOVal CA''',1 Lich tipplk.tiosion e must he ,ititssoit.ttleil Attachments Ma ", be Ut I 17.Cd 10 nrosiide the On lomnition that is requested tit This attiptircattion form-, theixever, ihanachniems are, utilize.d„ their location T,ttoold be so indicated on the applIcation horn' Ali attachnients must be numbered to correspond Its the individual parts oh the :Application That require the :Attachment. If the attachments are part oh a hirger document, 1 table illicit he provided that lists the locilitoros required intioriniatdoi) 'S 02/95 fate of 18 12/1812001 TUE 15.'..55 FAX 540 4541108 PILGRIMS PRIDE CORP .1,2,01a, zoo" 'EtIE t./.7 FAX 704 529 161S los Nog] c Services Applicant's Cectilicationt V002/001 1002 , annIt that (nil ipPion fc, lau bnaa ranic by Me Uri is 4 complete tsi tha br...n Of .E.0 y Loomed c, 1 unciessuum that if 11 will movie:xi pins or this 06. appticanan AM not comioed arid drat if ell sequel:4 s tong. information and attachinents are not seseudest this Applicition ictge be trnirnad _........ $ignattirt 111-- ny THE CoMPLETED AppticATIoN PACKAGE, INCLUDING ALL SUPPORTING INPORNIATION ANO MATE. LS, SHOULDDI S,NT TO THE FOLLOwING AUDRESss NORTH CAROLINA DrVISION OF ENVIRONMENTAL MANAGEMENT WATER QUALITY SECTrON PE* rrs AND ENGINEERING UNIT POET OEFICE BOx 29935 RALEIGH NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (9191 733-5083 rAX NUMBER: (919) 733-9919 FORM: LAORS 02195 Page '7 of 114 ins Ertl etititIs •Processinp tisk ai1-if-Ica:10(in will not he iriftfated tultil live (5) copies of all or the, tiolioxvirisif, itervisla\ (2' been stiliadifical in additicin to five (5) copies of the corripleted application forrn. If atIN 1.11C belicps iterns have 1 cxfiltidei.i frorn the packad,d, please explain. 1 i!CriPisal. Map 1 difil tiddir ailiS X or Nil } • 2,d ra n to ca1i 1 1 hft 1 k 1 u. t and il 1a a ind 11 projapliitiiiii ifines.„ .huffiiiiirsisiiifixfsitingw 1 withinsi5,00,fiffeic topiiipataphy:affrififiniagie, "a111S11py....stitiptiaceswaiteirs.0 3. Is a \ [nap enclosed n 1 learly indicates the project's location iivith respect lo Staid roads Lind natned Surface waters'? X or Nf) siliffirted.soilisficierifiaft report .... field lu 1 1 textstrei color,: .a)d structure, ficipthsan.diificlitiffiss,fiffspoia bcfrii.zons.c. P..)•11 L1 1 iiresqictiveasoil oclayers, orotabl.O, ii:eotiiiiiondo...ialwiditlgatatoafOt ttitasJw., YES X of: NC). agronotifidist s•report: included Nvhictiplicientiftes.the,crop,and 1p„adiflg. recomme:rulations fOr 'YES 0r. inc)iftled lfl the appli 1t ion ior Nifi) 7, Etas die I,and ()pit -ter S affreefffent been corripleted and sionfiffid „ S X or Nfrif tee. 211. :02:05(e)(5)a(e1f...1 '1 t1iryi1 L99.3i.E. i\ppliefitions. Niodifications or Late Rene\pids Tancly Ricrkippiatifi waillout Modifications „ 9", fiasiiiiisiiicasisciffpfes1 f:ions, S205,00 Si2,50,0f) FORM, 1 02 95 Page 8 of 18 1'4/18/2001 TUE 15:55 FAX 540 4341108 PILGRIMS PRJDE CORP 12/18/2004 TUE 16:17 FAX 704 529 1648 Bio-Nomic Services 002/003 tit 003 This form must bc coropleted by the appropriate Regional Office and Included with the submission of the application package. INSTRUCTIONS TO APPLICANT In order to determine the classification or the Watershed Inwhich these land application activities will be 1ocared, you are required to submit this form, ?vial items Z through 8 completed, to the appropriate �ivist©u of Terqrknrirrinntrd M1,fonnijArronnt Prtijinnnl lIrratrir VArinr (nnn catrinkvi 1;nr;n0) ft •h 1" hy 1 " 1.11111, J13,-, pi rl 1 4" 7 TT,31114iq r ililiwillh Al -,Ttsoleus OUbiqUt ourfueo wotero. You milt tclantify the lactation. of tho facility curicl, Lho elogekit downalcpo �urf�na© watorc (waters for which you arc requesting the classi(ication) on the submitted map copy. The application rna.y not be submitted until this farm Ls completed and included with the submittal. Applicant (.1)1=0 slae;IfY the name of the mutipality, corporation, individual, or other): Pilqrims Pride Corporation , Name and Complete Address of Applicant: Pilgrims Pride Corporation City: 11;13-'5i-iv STatO: TelophOde Number: (704) 233-4Q47 3. Project Pilgrims Pride 4. Volume of residuals to be land applied7 1300 dry to per year 3, Name of closest surface veaters: Lanes Creek arid Wicke rBTaric G. Courity(s) whete land application site is loc.ated: Union 7. Map name and date: USGS T 8. - Applicain TO; REGIONAL WATER QuALTry SIJF'ERVISOR Please provide MC with the Cl4ssitic.ation of the vrottrshod where thee land application. activities CV,Q1-1r, as identified on tlic arid map scgment. Noma of urfacc walerat Cir1CCifiOCItiCII(ruOatkillilinilrici 63! tho RiwirQVIIIIcn,f131 2klia.n,typzEinCtit. Corruhi3i0 Proposed Classification, if applicable: Signatuna of regional office per FORM: LARS 02/95 Pittgc9 of IS Dale: ENS"1111:01N.ME.NIA1„ M.ANA.GEMENT REGIONA1,:017FICTS (12194) 1181Q(Stallerkis.or 550)0:.bitt ::..Ptace 2.8:801 (704.'1251 -6208 FaX (7041)721811-16.4152 _Avery 3 .:Macion 1 it ul 511 Barka. :196511403981:1 1113116Maii Chu:ranee Peilk Clay -• 1Ritairetilited :Graf:tarn Swain 14.1aySliattil 1111 flltraiterson 5 11 1• Jackson ..8811asniaatois:Regional 'WQS(tpervfsor. PastillifficeBox 1507 VilastilitgropeNE 217589 (911911946-64811 Fax 031 91097533716 Heaunora _Jones" Berrie L(rithr C.amilleri Martin.. Christian- ParkMb Grayer( • Plisqtrotattir... )are: Pitt Gates. Tyren Cireene Washingtob: 111.1...f.3eti Wayne:. Hyde.. Fayettcyktc:Regio:Gal lik1717,1( tionersistrie 51 1 WQrStiftbilkellot 89111t6oicia 13 1 Strire-7114 919 Neirlitt Street Fayetrevil lett NC 283011 151inoresitailietN(12 .2811.5. (9.110):450-15,41. (704) :663•-.16)9 1 1 991.9.0486(0707 flax (704) :•603(6.040. ::•:Anson. ::Mio.:ott,' •• •Alt.::indtti.getkletibtifg.. •• Eiladen... .R.obOs'.o.h. - -C.4b.arrus .Rowan. Contbaillarid.. :Richmond. 2 Catawba 11Stanly Hatt aft Sarriipson :Gaston. 111in1am. .. biloke:: (Scott and .... fractal 1 • Clattialartil M.o..ntgainitat8r• Lincoln Winston-Salem Reaional %VG Supervisor 585 Wapainown Strum Wirfston-Salena NC 27107 (910) 771-4600 Fax (910)7'11-4631 (Alamance: Akeglifirity Ifinallatirsit ..8881iitt .. Snakes( •.CaMajell Sorry Davidson 71313ii110ugte: Davie Fors•yth. ••:Guilfbrd. 1has1e11kay146311276.82 :27(11 4.919)(5171,41700 1i1k(9119)75711.(41318. Clartkarn "5as.1.1.. 10t1rlit11n kers106 • Grayille Vance : y Wake.. ilottriston •Warren. 1Wilartn. (Wilniimaironsiberkat nil " 1314 4 Supervisor- 17357:CardinabDrive Extens•ion Williningtont NC 28405-38118 910) 395-3.900 ••(901189101) 35.0-20104 Brunsiwick Carteret Columbus Dunlin New Hanover Orlslow nder FORM: L,A()RS 02 95 Vage 10 of 03 CALCULATIONS WORK SHEET This work sheet is desfttned to assist the Division of Environmental Management in reviewing this application as c\pcJuamsl is possible,. Its preparation. in a complete and accurate manner is critical to this review. For permits that cover multiple sources of residuals or dil ferent. residuals from the same source, use additional work sheets,. the specific residual that is covered by these calculations (place or process of origin) WamPla Foods, hid- AerobicallY Skyige What are the total dry toils ot dus resi k he and applied each year? Total Dry 1005 Gallons of Residuals * % Solids * 8.34 lbs./gallon produced annually 100 2.0.00 lbsiton 1 otal Dry Tons 100 * 8.34 lbs.!gallon 2,000 lbs./ton Dry," 'ors rer year If the quantity of residual will vary significantly or ifth explanation and priavtde calculations for each variation. e a larger initial application, please attach a detailed B. Complete the follow ing calculations to establish the portion of the residual that is made up of the various parameters: % Total Solids 3.50 (PLEASE NOTE THAT ALL CONSTITUENTS ARE TO BE .IN TOTAL CONCENTRKLIONS) % Solids mg/kg (dry x 0.002 bsJdry Cadtniurn Copper Lead Nickel Ammonia-N x 0,002 0.004 613_ x 0002 ] ,22 41.0 135.0 x 0.002 0.082. x 0.002 0,270 2160. x 0.002 Calcium agnesium N.03-N(..)2-N 10,300,0 115000 x 0,002 \ 0.002 4.320 20.600 23.000 3,400,0 .x 0.002 6.800 <10 0 Phosphorus kFtassiui Sodium TK.N 7,900.0 2,200,0 900.0 59,700i) x 0.002 x 0..002 x 0.002 x 0,002 x (.)002 0.020 i 5.800 4.400 3 800 x 0,002 x 0 002 x 0 002 9 FORM: LAORS 02/95 Page 1 1. of 18 / a.,. . .:� . . ! Drm.. ,c : en i4/\\»®... \\R j 2 2 >\}w . : .���:._, L 2[ 23 6, s � \\��.:,�..�. .. . . , � <w 29?§kj ��« .(2, Plant A‘ttilaitie Nitrogen til,VN) calculations and Limit applicatityri area requirements: 1 Niftier;ilizadort Rate 3(). -1(Thtiit et(itd„.b.•i•(i(:eti4iittdtidtteid cletautitdieatdttitdtdciaidi lett ddltdeshiiiiitiivelsiteti,ttitater• itreeditineidttreskfueds.„ Itlaciddiat 1 fttietsij(hiii(ftis• tititeidiedtildiiitittaFty liditittestediReditiluatte . dpitite (Litontiposted ittitesiiiditdds• 1 1 e iclatid. ‘edues d.re utied. L 1 11 1L 1 1 1 l.choden cleiiaun „flue s ,AppitopTil(lie •fdtoilit11 1 J IL It 1 1(Plieasietnotiett ti(hei iMitter(iittimididni it<iatO.1t ItI 11cadulattiins ias a)cittiriyar),) 1f6.11-81111111:1112 ,111(118 tion 11/ t'd fiidiVIR) XNI t1 - )D - 5X 10,3((ii) 1 111N fOr 81111811 rface PAN - i(Nil I X ITNN ° PAN [ l- 10)300 ) 0 11,,AN 15J20 PPtid Dry Vtleight jarid applied. per- yeart liaddiaptilliddtpeir itteitiat „P•AiN iNiNttiOiLii.(41)(„N„.2(9()(Pidttniil(isiiieton Iiiif)00e(„)90. (tidi.PA:Ndftt Dity .TOttittiitOir itittl(PAN 111).ity .X Tiotatitidirtis• Ott rettitidLdid ..ttb lAttidtdippld • i3••9(9(4 1300: per dry ton To„,1 pAN PotimittitVeinu Eit)itie to the !act ore:ante treiter,ilLtddi ;111101.111T, Lhai conied ,,,d,,di•Jttliis iticidit folle\ti,•diitg Cite inin„tt dpridteation indd itet («ken didoconsidertdiori calidelading applicdttion Nfld.'s lid1 t itiet11 1 ttitdditii ttlitiiti1 10 1 11 raiddr1 1it'', (tt lea..st 1 irit. Title (niiiit..irrindin ildiustied anrid.dfl PAN _iet(tieint( I'cLuridtis'iltear 1-4)RNI: 1,1k()RS (12 94; Page 1 2 111 IS A 4 t>t> 2 4 Dj*LF \ 14 d nito8i8oil Liptakp picir Forest IlIardvecod xX: Sk)11'0,0.0d '.";11.1e111 Rarito,„ Oats Solighurn. Sudox Sorg.hunii, SoybieziIiS 1 11ic11,1io. ()cchard, & Rye Graiiio Co -distal 1,3enpuda ilirkasiaxn itecoaxatentlationxl• PAN (11as:sat:re x ear) :Alfalfa '100 BerenitclRI a l'asturel 22e Grass 1.'20 (Cyra010 isurn (Silage 200 Cot km xo 10sseue 2so Duo 2181eias.eixixxivide-iitie bask ifixir the' tipto.k.e iii.x8i1oubtet 1 1 1 1150 50 Sfirptil IfIrox ale for the Crt)lis PAN (lbs. X,acre '00 2 2. 22 s 2,2_, 222_22 I 20 _2_22 1.60 00 '70 250 2_22_22_2 10i) I 00 80 22_2_22_ 220 222 _ 200 200 3 80 1 olal iuo IlLL 1 1 t u 11 oppbxthe....poceet520:12aviztilable2tettrogeei •••••Totiiil '.NI.ilx'..i.f1atro:...,1!:0:tabobt.014...01702k11it....4y.a.illxbie7.11J"trogesb(12AN Polnu1s:bib11ltr:044;e,1 eidipd crop.* 1.xxxittbsertaibigiiirain is riaostblitesitinsbocroxix.. • nim ti m"ac:texiteetlied2bakii 1111 01 t ri k t 1sIs jsl13X_yxt'txees" • 2 •• 0i2Thisi 11 inxist tie 0.1.0i iiiiii8JIXiii8i1orithe„icro1ot1 be giroxyliptixiiiit C tiriPtrogeinouptakieilitiiiPopieir only 1 t 1 c 1 1704.2beIlailbsitesbriba.se.7.;Attatl1 the t..X4..70.12itibas 1 1 1 1 1 1ii,1,8tip:17iiiiptiie• 11(1 needeid acres using.the:xliiiiiirnitapoptlipedibelovvx D. (Xalculate the S()Liie Fri A.dscfrpii(nt Ratio (SA R) Ix* lins section rinust be. completed in finigl, t1 1 0 1 1s a decimal] S,XIX - Na Nliki Egli/valeta -:- [0.5 Ii2yi NialiiIquivalerit - Nig Nlilli Equisslieritijx" CAXN(71:INTRAxIXIXiN Inie,:11 --- lItalivalera Weiglit Milli lIxiiexstlefits of Ion SCI1)11 'Jr's/I (Nai 66.5 Iniely -:- CAI CII0N1 Ia2a) 402 x 0rs,2 ' XIX -, 20.13 NIA(INIISIUNIINIY° i0 0 ' If caleulatitin sheets are being completed for more than one rcsitlual or site,, please attach a sumniarx sheet that brings the results of all the calculations sheets to one point. FORXIX 1AORS IX219.5 Page 11 of IN 1„).etertitinc the for this kind application site: 1 i iinic poilur,Int loftt,1111•`2, SIV,d1 rot hc. execes1ed. Etc site lire cietertalinedb:, ca.lbuIrttinsJ. the ui thr oto, ears that the sitc can receive the b.....0aduai1 il 11e\ccedins,,, (he liletini,e pollwant losikfams The. site tile cencuirtnons \+,all be based on Me most crop plan; snonlable. ;tn.:Jon:3n PAN; rectiirairioni spec1fied and the rtyro,unurn kir., tons or residuals to he Lind Applied anntirdls, 1 he'ret0o.3 m tatnehelsn\ 111e 1 ti 1I R b",3 .1 [Tried. Acre., VaLir .;,11 i01lculated as. 1. los( restricove crop Imscd on the ;)Iritit nitrogen 1S± requiretihrrus So:r beans douhlecropped with Sitnill (its Is Associiited plrint11 1I itroien t1011\1i requirement, 2.50 ilhs0acreoyear) 2 MP:111111111 k r most. rostrvelive 10\N tar, !own!' n113.5 ',Ahoy.): 30-3 ' Acres 3. 1,00, Fans of 1,00raduahs to1),..1.10‘.1 .tp.p1.1„1 per ear. 1,2,00 r_hr, tons per :„.ear Ions t Resit:1 As.,:re0Isear Di-, Tons Year of Residuals to be land annlied Nfinimum numbcr of ..:.icres required for 1„i'id ripplicatkin Tous 01 Residw"k ID 4 \ppliod AeresV on 4.23, If an:, of the opnlhe.ition saes are io loadadi =reater than the 0ile spot a :0 ‘e, please 1pcl4 the loadin2ii id axpl:nr, Tons of kesialLds different from ribbno3 - 1:11.31x:en:ion For the purpose of hfe Jerimmition. tlb: lifetime pollutant lead:111gs shall not exceed the followmg For t.)1C corresiponqin: 1..3;ition Hchange Lap..sicodes (C.L,C) Site 1 for the site coveredb:, ;Hs application sh2,11 10 det.ermined by using the .'..n.vest CFA:. The rtppropriate column should be dlosunidapplied in the "Allowable Lifetime Pollutant Loadings based on C.13(.3° in the tabL'. below: CE,C. <5 GEC .5-15 CFC > 15 Pollutant rlb s / .1,ere'i (lbs r acre.). (lbs I acre; Load. 500 1,000 2,000 Zinc 350 500 1.000 Copper 1 0,,..-.4) 500 Nickel 1251 -150 :500 iShidiintirn -1..5 Iti The tahle 6011 1.1031*.liest rtnnual loadirq,,, (Tons of Itcsicluals to he Applied/Acre/Year) poLlf ed huc, %v11te multiplied the lbs :dn.ton 0each pollutant as found 11 1 The Site Life can then be determined by: Site Life (Years) = Allowable Lifetime Loadings (lbs.lacre) Projected Pounds to he Applied/Acre/Year Ponutant Tons o1 Resiiduals to he Applied per Acre per Year ihs.sdry ton ()leach pollutant (1 found On Part 13 above) Projected Allowable Lifetime Pounds to be Pollutant Loadings Applied/Acre Based on CPC /Year From Chart Above (lbs./aere) I 0 08( ? ,) 346 I eati i • ... /Mc i * : 4 00 18 2:111 0 : * c° opper ! ; 21 'Th ' 1 5 171 00-1 ‘rs: c el 1.22 - 1 27o • 0 0[7 1.','R.11T111.1T11 Compare the mue 00, pollutants above arbi rieterin The ttrttittug I'JlIU1Elt is 'Zinc The Site Lib- is 27 veiirs. 1...AURS 1.000 500 :0S0 250 111 potitnitin V, ill ftSilh: In the shionest ift ft)t.111SITC Pave 14 of 18 Site Life (Y(ars) F; REPORT NE:.1_R ("('COUNT 4567.1 A & L EASTERN AGRICULTURAL LABORATORIES, INC, 7621 Whitepine Road • Richmond, Virginia 23237 • (804) 743-9401 Fax No. (804) 271-6446 .1 ;DERV 10ES, [ NC « Wr Ml'L0R Roeln f Ht KL J'1 'FE NF: 821 , 1.4t NLIMI/O-; 51)MFLO ID = PtiRAMEl Ek IOS(Ao [a= OOGEN ( Fr N ) ORUS OTAt3;i'1 UM 1�1 4.1 11 .i*1tiCF1 1L.IMIN IM MAN0ANI10E :_ 0P1'Lri ZINC 41MMUNT�1-Nl f 1 oG :N NO3 -NO2 NI FiiCIGEN 1"OUM1UiM 1.1E113(7MAUM N'1C'v111 t 3 '1..... _ Y 1 1 1 11 f .. 0 I" ' I'1 i. 1.03 35000 59 /0Q 7.900. 0 36600 399 6J,3 7:160 10300 Nil x' 0 J. 31; rr.le=1S 1`i E`r0EE 1 .,10 ,1";, any Itr IIP.(S aft? Or [I1e° t.`dttl°dtAvil s1l MJ 4t1 n1k fl ,, ctvtiIr,-. nq Y01f; REF'0Rr DETECTION Limn- (MG/KG) 100 10 D `° 6 S , N t 1 M I 09/2'0/90 09°/ 1 I ✓`! 3 1.10 1' L. F I'`1-" 1 J I [ 1 11 ME I JL 00000,EN EPA 1314 wW r'INAL_Y , 1 N CS l\11: )CM JCM 01211 0 C 0 RCS ETCH JCM JCM ANAL_Y510 114>T0 09/ 3. 1/90 09/'14/9L3 c/14/9I3. /1A/911 / 1 4 l93 3 7'1 4/.9l3` �13 0?9//1.4/78 07 /" 1 4/93 09/1.4/913 09/14/9C3. 4,; 9' / 1 4 / 9 0 9/14/1)8 O c9 / 1 4 / 7 13 09 / 14 / 9 n (19/141✓ 09/713{ 1y%�C,i I:I .' 1 s15:10 04 c+ - 6 0 1 0 `046-•c6010 846- h01") F316_.6010 4500-NO3 F CI46 ? 1..t0 3 .ryry1 6010 1 �.`i /, 6010 •Em POR.. AD COUNT 45671 N01111L 11 1-111V1ICED L t'T L11406.11 1T1 DER 44468 NC 1.7 AGRICULTURALA & L EASTERN LABORATORIES, INC. 7621 Whrtedine Road . Richmond, Virginia 23237 (80) 743-9401 Fax No. (0) 71-6 46 r A rC E 2 I DS AN 11 L€ 0 79/ R 4l s3 11�1 F ' `aiJ141 0. 4 C)11. 1 9/ .4/' 1L11 09/ 9141 7 r+rrrJ��4r_ �raND nrr'LI%"rra.JN rms.') Sa-r7iiirviAR FACILITY NAME WAMPL.ER FOODS OWNER COX BROTHERS srrE a UN-WF32 OPERATOR COX BROTHERS FIELD # 4 TOTAL DRY TONS APPLIED (ANNUAL) 89,6 PERMIT rr WQ0008880 CATION EXCHANGE CAPACITY (non regulated facilities only) 7.60 ACRES PERMITTED 135.30 ACRES UTILIZE© 135,30 DATE or MONTH 01 7t t 9 Ions or Cubic Yards Total 247,000,0 Unit G per Acre 82a.57 Dry Tons per Acre 0.434 Residual Source AE-WF in, Apply keep Belly rrrds on 8 Rate Method 24 Ir, Rslrt 0 OE30 Surface 0a0 Cond Drv' Crop RYE 0 0„000.00 G .2'2'8 AE-WF .70 0 urea 0.© RYE PAN ATURE OF "I certify, under pen As fl©7 .007 Cd 903 .©Q9, LB 1 ACRE Cu .8©9 2.509 Pb Hg fl54 0.0 .13 0 Ni e Zn .922 .178 b5 851 fl.p .022 .282 .fln5 6.251 E red under my direction or supervtslon in ecoccdance with a system designed to assure that qualified personnel property gathered and evaluated the Informatton submitted. I am aware that there are significant penalties for submittlnp false Information, Includtnty the possiblitty of lines and Imprisonment for knowing violations." FORM FSF (2/95) ANNUAL LAND APPLICATION FIELD SUMMARY FORM k FACILITY NAME OWNER WAMPLER FOODS COX BROTHERS SITE q UN-WF32 OPERATOR COX BROTHERS TOTAL DRY TONS APPLIED (ANNUAL) DATE or MONTH 9/30/1998 10/ 2/1998 10/ 8/1998 10/ 9/1998 TOTALS: Annu tl FIELD # 3 163,8 Gallons or Cubic Yards [Dry Ton Total Unit 175,500.00 G per Acre( per Acre 2,877.051 0,684 130,000.00 G 2,131. 84,500,00 000.00 G 0 91,000.00 G Cumulathve Pollutant Load 0.507 251 0.329 Residual Source AE-WF AE- E AE-WF 3,409.8444 0.810 AE- 1 ,491.80 0.355 AE- X (SIGNA"1..1RE CF Iil3 +PILIER DAE "1 oertity, under penalty of law, that tills document was prepared under my direction or supervision In accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. I am aware that there are significant penalties for submitting false information, Including the possibility of fines and Imprisonment for knowing violations ." F PERMIT # WQ0006860 CATION EXCHANGE CAPACITY (non 5t 3 regulated facltities only) 7,60 ACRES PERMITTED 61.00 ACRES UTILIZED 61.00 5.70- 5.70 5.70 5.70 Min. 1 Rate 0.30 0.30 y 0.30 0.30 ply keep daily records onsite hod 24 Hr. Rain Site Condition Surface Surface 0.1 0.0. Surface 1 0.2 Surface l 0.0 5.70 0.30 Surface 1 0.0 Dry Moist Moist Crop RYE RYE RYE RYE RYE 027 027 Cd 0 .019 .18 BS / ACRE 286 602 5.306 Pb 22 09 Hg 00 00 .0 0 724 85 02 02 Zn 5 5.65 DEM FORM FSF (2/95) 4 MN ACILITY NAME ANNUAL LAND APPLICATION FIELD SUMMARY FORM WAMPLER FOODS WNER COX BROTHERS SITE # UN-WF32 )PERATOR COX BROTHERS FIELD # 2 OTAL DRY TONS APPLIED (ANNUAL) 213.2 DATE or MONTH 4/1998 2511998 2 2 0 0/ 10/'I 998 rOTALS: Dry Tons per Acre 0.738 05.801 0,7 ,10 2,2 4 ons or Cubic Yard 2,000.00 G 2,0 00 G 2,000.00 G 000.00 G 2.500.00 G 7000.00 G 01 0t73 431 0.527 0.132 0,47 annual 897000.00 15,307,17 3,84 urrmr�lattua Parnell Ll mmt Ilbs.lacreAyear) - ist Crop F nd Crop Permhhed Crrarrtu9ativet Po llt tent Loadlnt] Rate (Iles. Esc idua ource AE-WF AE-WF AE-WF AE-WF AE-WF PAN PERMIT N WQ0006860 CATION EXCHANGE CAPACITY (non 503 regulated faciltties onty) 7,40 ACRES PERMITTED 58.60 ACRES UTILIZED 58.60 In. Apply ( keep da d Rate Method 124 Hr. Rain 70 70 70 70 .70 7 As 0.30 0 0.30 0.30 .037 .©7. Su Suns urea u Surface Cd .015 .017 568 .626 0.0 0.0 0a.0 0.0 0.0 0.0 ds ons nd'rtion Crop ut RYE D D D DI BS/ACRE 4.46 URE OF LAl D Af PLIERj - A ,' DAT'E "I certify, under penalty of law, that thls document was prepared under my direction or supervision In accordance wtth a system designed to assure that qualified pernonnet property gathered and evaluated the Information submitted. I am aware that there are signlrlcant penalties for submitting false Information, Including the possibility of fines and Imprisonment for knowing violations." 5.142 Pb .298 250 1Q00 RYE RYE YE RYE YE RYE Hg .002!.124 002 124 Ni Se 027 1.023 983 .027 5.73 17.07 250 -- 500 t'1 N L— LANIJ "r/PLimem ION u . OR... FACILITY NAME WAMPLER FOODS OWNER COX BROTHERS sirUN-WF32 OPERATOR COX BROTHERS FIELD # TOTAL DRY TONS APPLIED (ANNUAL) DATE or MONTH 9/17/1998 220,9 PERMIT # WC10006860 CATION EXCHANGE CAPACITY (non ACRES PERMITTED 62.80 regulated facilities onty) 6.70 ACRES UTILIZED 62.80 Gallons or Cubic Yards Total Untj per A 130,00 .00 8/1998 162,5 0.00 1998 130000.00 149,500,00 9/29/ 9 8 253,500.00 10/10/1998 104,000.00 9/1 9/21/ 9/23/199 G Dry Tons I e perAcre. 2,070,06 0.492 2,587.58 0.615 2070.08, 0,492 2,380,57 0.566 4,03662 0,959 1,65605 0.394 Resdual in, I Apply keepcially records Oft Source Solids Rate Method 24 Hr, Rain Site Condit n Crop AE-WF AE-WF AE-WF AE-WF AE-WF 5.70 5.70 5.70 636 5.70 5.70 0.30 Surface 0.0 Surface 0,0 0.30 0.30 0.30 \ 1 0.30 0.30 Surface Surface O. 0. Surface 0.0 Surface 0.0 Dry L RYE Dry 1 RYE Dry 1 RYE Dry RYE Dry RYE Dry RYE ACRE TOTALS: Annual Cumuiative PAN 929,500 00 14,600.96 140 55,6 "D . 036 .036 Cd .014 . 142 Cr Cu .549 4.316 .607 4.996 Pb . 289 .321 Hg .002 . 002 .12 .12 Ni . 9 5 .99 - 026 .026 15.2 15.7 Per op/ 2nd Crop Permitted Cumulative Pollutant Loading Rate (lbs./acre) (SIGNATURE OF LAND A PL ER) D1TE "I certify, under penalty of law, that this document Wig prepared under my direction or supervision In accordance with a system designed to assure that qualified persortnei properly gathered end evaluated the Information subrnitted I am aware that there are significant penalties for submitting false Information, Including the pcoalbillty of fines and Imprisonment for 'clawing violations." DEM FORM F d >D a Sheet Marion Cc Cox BrothersFarm 6409 Rape Rd. Monroe, "11 Phone Horne -- (7 4) 7 a4-344 Farm - 704 7 4- 77 Tract T-32 Field No. Gross fir. 62, l! iil /Soyb an C rn/ mall Grain 59 .2 Vila/ r yb an,` Corn/Small Grain . 0 25,3 @ al ayb any Small Crain 16 129,3 la/Soybeanl Corn/Small Grain 3.2 56.3 42.E 645.3 /a an" l mall Chain / oyb an/ Corti/Small Crain Milo/Soybean/ min/Small Cirai /oyb an Corn/Small Grain ilc,/Soybean' Corn/Small Grain / Soyb a l/ mall Grain ra/Soybean/ Corn/Small Grain in Mil/Soybean/ Gran / n all Grain North Carolina Division of 'Environmental Management AGREEMENT FOR THE LAND APPLICATION OF WASTEWATER RESIDUALS TO PRIVATE LANDS perrnmee: Pilgrims Pride Corporation Contact Person: Mr. John Gangwer - Environmental Affairs Address of PCIT11 P.O. Box 668 Marshville, NC 28103 List of ‘vastewater residuals to he applied. to. these lafids: As noted in permit Site ID Number: See attached Field Number: See attached Location of Land to be used for residual application (include map for each site): See attached Owner of Property used for residual applicatior Lessee of Property (if appropriate): As Land use or cropping paitems: noted 1- Marion Cox Intended use or disposition of crops: Animal feed * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * The undersigned land owner or his rcpresentalive hereby permits Pilgrims Pride Corp. hereinafter referred to as the Perrnittee, to apply the: above listed residuals onto the land at the location shown as described herein in accordance with the restrictions and stipulations as given below. The landowner or his representative receives, in consideration, full use of the nutrient value of the applied residuals while the Permittee receives, in consideration, the use of the land described above for the disposal of wastewater residuals. This agreement shall remain in effect for the length of the Division of Environmental Management land application permit and shall be renewed each time the land application permit is renewed, The undersigned land owner or his tepresenwive and the Permittee agree to abide with the following restrictions and stipulations until such time as written notification, given thirty (30) days in advance, m.odifies or cancels this Land_own_L-r's Agreement , Notification of cancellation- this agreement shall be immediately forwarded to: Division of Environmental Management Permits and Engineering Unit Post Office Box 29535 Raleigh, North Carolina 27626-0535 FORM: LARS 06/94 Page 15 of 18 STIPULATIONS: The landowner or his representative hereby authorizes thc Pcrmittee„ County and State Officials or their representatives to inspect each parcel of property prior to, during, and after residual application and to established monitoring facilities on or near the application site as required by the residual land application permit. 2 The landowner or his rcpre,sentat. ve authorizes the Permittee, County and State Officials or their representatives to take. necessary .soil, surface and ground water 'sample's durim: the tern of, and twelve (12) months after termination of, this Agreement, 3, The Permittee will provide, each landowner or his representative with a copy of the land application permit as issued. by the N.C. Department of Environment, Health and Natural Resources (NCDEHNR) Division of Environmental Management (DEM) for the land described above. prior to commencement of residual application. The NCDEHNR-DEM permit. will specify maximum application rates, limitations and other restrictions prescribed by the laws and regulations. 4, The Permittee has provided the landowner or his representative with information and data concerning the programfor land application of residuals to privately owned lands which includes an analysis of constituents of the residual, residual application methods and schedules for typical cropping patterns and a description of the, equipment used by the, Permittee for residual application. 5. The Pe,rmittee will furnish cach landowner or his representative with a copy of the results of each soil analysis, 6 The site shall be adequately limedto a soil pH of at least 6.0 prior to residual application. Residuals may be applied to sites with a pH of less than 6.0 provided a sufficient amount of lime is also applied to achieve a final pH of the lime, residual and soil mixture of at least 6,0 7 The landowner of his representative will inform the Permittee of any revisions or Modifications to the intended use and cropping patterns shown above prior to each planting season to enable. the Permittee to amend this Agreement and schedule applications at appropriate. periods., Within the limits of the NCDEHNR-DEM permit, the owner or his representative and the Perrnittee will determine residual application rates and schedules based on crop patterns and the results of soil samples. 8. Crops for direct human consumption shall be harvested in accordance with the condlllorls of the permit. 9. The landowner or his representatives or successors shall adhere to the provisions of this Agreement. for a period of eighteen (18) months from the date of the most recent residual application. 10.. Appropriate measures must be taken by the Permittee or Land Owner (Lessee) to control public access to the land application sites during active site use and for the twelve (12) month period following residual application. Such controls may include the posting of signs indicating the activities being conducted at each site. 11. Specific residual application area boundaries shall be clearly marked on each site by the Perruttee or Land Owner (Lessee) prior to and during application, 12. Should the landowner or his representative lease or otherwise permit the use of the land by a third party, the landowner shall be responsibleto insure the third party agrees and complies with the terms and conditions of this Agreement, 13. The existing lessee, if any, of the site agrees, by execulion. of this Agreement, to comply with all provisions of this Agreement. FORM: LARS 06/94 Page 16 of 18 lid. This Agreement shall be binding on the grantees, the successors and assigns ut the parties hereto with reference to the subject matter of this -Agreement. 15, Animals should not be grazed on residual applied lands within a thirty (30) day period following the residual application. Application sites that are to be used for grazing shall have fencing that will be used to prevent access during these periods after each application, 16, Prior to a transfer of this land to a new owner, a permit modification must be requested and obtained from the Division of Erivironinental Management, The request shall coritti appropriate fees and agreements, In addition, a notice shall be given by the current landowner to the new lando \slier that gives full details' of the materials applied or incorporated at each site, 17. Any duly authorized offic,er, employee, or representative of the DiviSiOn of Environmenal Management May, upon presentation of credentials, enter and inspect any property, premises or place on or related to the application site and facility at any reasonable time for the purpose of determining compliance with this permit:, !nay inspect or copy any records that must be kept under the terms and conditions of this permit; or may obtain samples of groundwater, surface water, or leachate, 18, The landowner shall not enter int() any additional waste disposal contracts or agreements svith another municipality, contractor, or other permitted entity for the land specified by this Agreement, The land application of any additional wastewater residual sources, other than the residuals specified by this permit, is prohibited, * * **** * * * * * * * * * * * * * * * * * * ******* * * * * * * * * * * * * * * * * * * * * * RESTFTICTIONS: FORM: LARS 06/94 Page 17 of 18 12 18/2001 %NID 14'51 FAX 540 4341108 PILGRIMS PRIDE CORP te/iiii,zoul WED 13:24 FAX 704 5.29 1648 Ble -Natal c iserVices tiP002/002 001 eit * * * * * *****m*m*********mm******** * * * * * have mad this Land ownes agreement and do hereby grant permission to the Peernittne to apply studgeiresidu—ti to my lands aedtied heretr NORTE' CAROLINA COUNTY, L the undersigned Notary Public, do hereby certify that personally appeared before me this day and acknowledged the due execution of the forgoing instrument, WITNESS rny hand and official seal this day df, 19 NOTARY PUBLIC My commission Expires SAL: * * * m * m **************** • * v * * * * * * * * * * * hasic mod this land owner's agitstrient and do hereby agree to eby the stipulate:ins arid restrictions a specified herein, Data *******************-************************************** the staPtilations and Lric ohs as specified herein FORM: LARS 06/94 have read this Land owner's agiee Daw Page 18 of 18 d do hereb agree t abide by NC�IVGIC S RVICES, INC. ©ATE: APRII `99 Cox Brothers Farm. Union County Tract - 32 ocean 'Map Sio-Nomic Services, Inc. 51G Roundtrcc Road Charlotte, NC 28217 Phone: (704) 529-0000 Fax: (704) 529-1648 l -mail: ofTi Jbio-nomic.com Topography Map Scalc 1:24,000 Blue Color Indicates Water Topo Quad: _19 Cr+©S . Fields. FIELD UN 32-9 SCALE 'CHECKED BY: RP DRAWN BY: DATE: APRIL '99 USGS QUAD PAGELAND SC - �NC.; CONTOUR L 1TER10' 1310 NOMIC SERVICES, INC. Cox Brothers Farm Union County Tract - 32 JOB NO: 1588-99-005 FIGURE NO. 2 Topo uap Bio-Nomic Service Inc. 516 Roundtrce Road Charlotte, NC 28217 Phone: (704) 529-0000 Fax: (704) 529-1648 E-mail: of e(r bio-nornic.com Soil Map Scale 1:24,000 Fields; s i Y: o'P N Y DATE: APRIL'99 WWO.NOMIC SERVICES, INC rothers rct Union County °bract - 32 NO: FIGURE 4 NR CS 144) Bit►-Nonxie Services, Inc 516 Raundtrce Road Charlotte, NC 28217 Phone: (704) 5294)000 Fax: (704) 529-1648 E-mail: ofec@bio-noznic.com House/Well (Red) Buffer Map �perty line (Yellow) Field Number (Greer Bur Zone (Change) Water (Blue) Fa c X Y 5, Fields. g Bio-Namic Services, Inc. 516 Roundtree Road Charlotte, NC 28217 Phone: (704) 529-0000 Fax: (704) 529-1648 E-mail: office@bio-notnic,com. Ho Buffer Map Property line (Yellow) Field Number (G Builer Zone (Orange) Water (Blue) Farm: COX Er'i s Fields: t 5 Bio-N©naic Services, Inc. 516 Roundtree Road Charlotte, NC 28217 Phone: (704) 529-00(X Fax: (704) 529-1648 E-mail: o fice@bio-n©mic.corn Ho 13 Buffer ip perty tine (Yellow) Field Number (Grc Zone (Orange) Water (Blue) Farm: X b $ Fields: (71 Bio-Narnic Services, Inc. 516 Roundtree Road Charlotte, NC 28217 Phone: (704) 529-0000 Fax: (704) 529-1648 E-mail: ©ffice@bio--nomic.cam Buffer Map Hous el l (Fed) Property line (Yellow) Field Number (Green) Buffer Zone (Orange) Water (Blue) Farm: COX $rr3 9 Fields: 7 ©ring �o. Depth -20" Color RED 2.5 YR 4/6 LIGHT RE[) 1.© R 6/6 Texture SILT LOAM ,T LCAM. 20"-24" YELL©WISH RED 5 YR 5/8 SILTY CLAY 24"-34" 34"-48" REDDISH BROWN 2.5 YR 4/4 LIGHT RED 10 R 6/6 RED 2.5 YR LIGHT RED 1Q YR 6/6 SILTY CLAY iY CLAY LOAM L/T LOAM Mottling Fie d Seasonal Water Table encountered Bor No. BADIN (46B2) BADIN (46B2) 26"-40" 40"-48" RED 5 YR 4/6 BROWN 10 YR 5/3 OLIVE YELLOW 2.5 Y 6/6 YELLOWISH RED 5 YR 5/6 ALE BROWN 0 YR 6/3 SILT LOAM SILT LOAM SILT LOAM TY CLAY T LOAM 5"-10" YELLOW RED SILTY CLAY 5 YR 5/6 Col or TextUre Mott- ing YELLOWISH RELY SILTY CLAY 5 YR 5/6 LIGHT YRLt(WZS 10 YR 6/4 N REDDISH RROWH SILTY CLAY 5 YR 4/4 Bedrock SeasondI Table Encountered Field No. BADIN (46B2) Bor No. RED 2.5 YR 4/6 IGHT RED 0 R 6/6 Texture SILT LOAM YELLOWISH RED SILTY CLAY 5 YR 5/8 REDDISH BROWN SILTY CLAY 2.5 YR 4/4 LIGHT RED 10 R 6/6 Sea Table Encountere per SILTY CLAY PROJECT: 'FARM ; SITE NO.: FIELD Na. Legend: S&INIE, INC FIELD INVESTIGATIO,HEET s - sand Is - loamy sand sl • sa.ndv 4oarn sci - sandy clay loamc - clay cl - clay loam ( Depth Of Seasonal High Water Table: Depth Of Apparent Water Table: Depth Type Of Restrictive Zone: Type Of Crop: Comments; irndarSenes: Dew bed By: BORING NO.: SOILS INFORMATION SOIL PROFILE DESCRIPTION T EXTURE " STRC sil - s1t can sicl sittyclay loam g - granular wsbk - weak subangular blocky msbk - medium subangular blocky ssbk. - strong subangular blocky 1_11/ NLALTRLX COLOR GENF,RAI, INFORMATION 4 , cc. rs- _ ir Date: MOTTLES COLOR I NC. FIELD INVESTIGATION SHEET 110. PROJECT; FARM SITE NO.: FIELD NO.: s - sand Is - foamy sand sl • sandy loam - sandy clay loam - clay cl - clay loam Depth Of Seasonal High Water Table: Depth Of Apparent Water Table: Depth Type Of Restrictive Zone: Type Of Crop: Comment_s: Similar Series: Described Bw C „-c BORING NO.: LS r`•TORMATION sil - silt loam sicl - silty clay lo.arn g - granular wsbk - weak iubangular block msbk - mediurn subangular blocky ssbk - strong .5.-ubangular blocky GENERAL ENFORMATTON 1 e ok. 2 'c MOTTLES - COLOR SSL ME, INC.. FIELD INVESTIGATION SHEET 'ROJECT: "A.R.N1 SITE NO.: r1ELD NO.: 0 Z 0 Co BORING .NO.: SOILS INFORMATION SOIL PROF[DESCRJYTIO TEXTURE STRUCTURE ''LATR1X COLOR MOTT LES 70EOR I — r )r," oor.,.7.-, sand loamy sand sandy loam sandy clay loam clay clay loam Depth Of Seasonal High Water Table: Depth Of Apparent Water Table: Depth Type Of Restrictive Zone: Type Of Crop: Com.ments: Sirndar Series: Described Bv: sii - silt loam sic/ - silty clay loam g - granular wsbk weak subanguiar blocky msbk - medium subangular blocky ssbk - strung subangular blocky to///1 GENERAL [FORMATION --T Date: / S. REED INVESTIGATION SHEET PROJECT: FARN1 • SITE NO.: II FIELD NO.: 11 „••;e1 •••.— ( BORING NO.: SO LES INFORM T ION SOIL PROF[LEDESCRIPTION ETOR1ZOt DE T E • STRUCTUR COLOR MO IL COLOR 4 r Th L )7,2 h-/) Lgnd: s - sand Is - loamy sand sl - sandy loam sci - sandy clay loam c - ciao cl - clay 1031n Depth Of Seasonal High Water Table; Depth Of Apparent Water Table: Depth Type Of Restrictive Zone: Type Of Crop: co • Described By: sil - silt loarn I - silty clay loam g - granular wsbk - weak subangular blocky msbk - medium subangular block? ssbk - strong srubangular blocky ",'4 GENERAL [NEORMATION 0,1 - S��r:�tE.INC. OJECT FARM ,' SITE NO.: FIELD NO.: FIELD [N `ESTCGATlON SHEET BORING NO.: TION SOIL FROFILE DESCRIPTION ORi Ot DE STRC CTURRE LATI L`s COLOR MOTTLE COLOR Legend: a sc.! - c - d n sandy clay loam ciao clay @oars Depth Of Seasonal High Water Table: Depth Of Apparent Water Table: Depth Type Of Restrictive Zone:. Type tf Crop: Comments: Mo Similar Seri Described By: 5t1 siu loam Sid - silt clay loam g - granular wsbk - weak subangular blocky msbk - medium su.bangular blocky ssbk - strong subangular blocky 7z GENERAL Iz'OR 1 TION Dare: S&ME, INC. IV OJECT: FARM SITE NO.: FIELD NO.: FIELD INVESTIGATION SHEET r BORING NO.: SOILS INFORMATION HORIZON gend: DEPTH '01L PROF[LE DESCRIPTION TEXTURE STRUCFU COLOR / r / / C7 I/ EL / A^7' C)—P s - sand loamy sand sl - sandy loam scl • sandy clay loam c - clay cl clay Loam Depth Of Seasonal High Water Table: Depth Of Apparent Water Table: Depth Type Of Restrictive Zone: Type Of Crop: Comments: - t. )1. sil - silt loam sicl - silty clay barn g - granuiar wshk - weak subangular blocky msbk medium subangular blocky ssbk - strong subangular blocky / MO 11 LES COLOR GENERAL INFORMATION , Series: 3r" 11 YA-A. Described By: Date: Wampler Foods W00006860 Marchville. NC 34'° 59' 49" N 24" 10" W 4° 58` 47"" N 80° 24' 110'° W 4" 59' 49" N 34' 58° 47°' N1 80° 22' 55" W Page 1 of 1 P: apserver..naptech.caapi!api includes/navi, ator.print .cf ?heigl t=50O&width=4.., 6/2.5/2007 p rs d to t iJon of the informaljCll t u` clamed on rope m T!^e chat et'ect,4ve o I prof this map are here clamed on this map Grki based on the No ry t,20CS ants wi unty Union Cowr1ty. tip: yro-d =s compiled from rac.ordsol demos, prats and other forementioned public primary infdrmalion sources sno011d be consulted ounty and the mapping ecmpanies esSome no legal respc0sibi4ias for the Ma State Plane C[rnrduuale System All diminsi©ns ira feel The current date is' Page 1of1 20©7 �lttp:, /niaps.counion,nc,u;lser iet°` c n .z sri,e ring .1; rinlal ' er eeNar e SDXC of oaars... t' I 1(1.. 00- BIO-NOMIC SERVICES, INC. Specializing in today's needs for environmental protection, 516 Roundtree Road • Charlotte, North Carolina 28217-2133 . (704) 529-0000 • Fax (704) 529-1648 4'1 February 29, 2000 NCDENR 1617 Mail Service Center Raleigh, NC 27699-161.7 Attention: Shannon Mohr Thornburg qtr Reference, REPLY TO ADDITIONAL INFORMATION REQUEST II WAMPLER FOODS, INC. Marshville, North Carolina Dear Shannon: Please find enclosed Bio-Nomic Services, Inc. response to the January 21., 2000 additional information request Letter. 13io-Notnic Services, Inc, will address the f�iiowing General Information Item 1 - Please find enclosed a check in the amount of $1.20 to cover the modification difference:. 2 Pathogen & Vector Attraction Reduction Item 1 - Please find enclosed recent fecal results (Attachment I) Note these results are given in co1/100m1 The conversions to MPN/gram are also included Pathogen & Vector Attraction Reduction Item This residual did not pass the SOUR test and therefore will be injected. 4. Pathogen & Vector Attraction Reduction Item ,4 - No lime stabilization will occur. This residual will be injected to meet vector requirements, Injection of this residual. will result in a higher PAN thus decreasing the application. rates. In addition, more acreage wi.11 be required to land apply the same amou-nt of material, Therefore Bio- Nomic Services, Inc. plans to permit additional acreage to adequately cover its land base needs. A Carylon Company Specializing in today'today's needs for environmental prete tic n 516 Roundtree Road x Charlotte, North Carolina 82 7- 133 • (704) 52 0000 Fax (04 9-1648 Thank you for the opportunity to clarify these issues Ify+ u ha anyfizrih r questions, please ont . t me Sincerel Servie Christopher Edmonds Agronomist A G r ton Company PM— FHGE RNALYTICAI_ Pio-Nomic Services, Inc. 516 Rountree Rd, Charlotte, NC 28209 Phone; (704)529.0000 Solid results are reported on a dry weight basis Client Samp Parameter Wet Chemistry ,546.17 WAMPLER FOODS 1 Fecal Coliform in Water Fecal Coliform Date Prepared Pace S Client Sale Ip: Parameters y Fecal Coliform in Water Fecal Coliform Date Prepared Pace Sample l o: 92 Client Sample 10: WAMPLER FO Fe. meters h ii stry 1 ColIform in Water Laboratory Gertificafjon tDt NC Wastewater 12 NC Drinking Water 37706 SC 99006 ©ate Collected: pate Received: 02/16/00 NC'. 343 P. a/8 Phone,' 70487 Fax,` 704,675.,PE9 DATE; 02/25/00 PAGE: 1 ce nrojeet Number: 9212057 Client Project ID: Fecal Results Units PRL App. DF Analyzed Analyst C,A Method: SM 9222D 1600 col/100m1 1 DS 2 1.00 Da te Collected: e Received: 02118/00 Results Units PRL Method: SM 9222D 8200 co1/I00ml 1 Prep t4ethod: 02/19/00 YMH 02/16/00 14 x: er Footnotes App. DF Analyzed Analyst CAS# Footnotes 1,00 Prep Method: 02/19/00 YMH 02/1B/00 14 Date Collected: 02/18/00 Matrix: Water Date Received: 02/10/00 Results Units PRL Method SM 92220 App, OF Analyzed Analyst CAS# Footnotes Prep Method; REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, Without the written consent of Pace Analytical Services, Inc. KY Drink TN UST LI VA Drinkin 213 Pact Sample No: Client Sample ID: Parameters Fecal Coliform Hate Prepared PACE ANALYTICAL for 92854652 WAMPLER F000S 3 Results Units PRL 8200 col/100m1 1 Client Sample ID: WAMPLER FOODS 4 Perimeters Wet Chemistry Fecal Coliform in Water Fecal Coliform Date Prepared Pace Say Client Salt le 1p. WAMPLER F0005 5 NO. R43 F . 3/P Pace Analytical Services, inc. 9800 Kix y Avenue, Suite 100 kuntetswflle, NC 28078 Phone,: 7004, 875,9092 Fax: 704,878„ 9097 DATE: 0 PAGE: 2 Number.: 92T2C tact 10: Fecal trix: App, DF Analyzed Analyst CAS# 1,00 02/19/00 YMH 02/18/00 14 Col Received: 02/18/00 Results Units PRL App. DF Analyzed Analyst CAS# Method: 5M 9222D 1600 col/100m1 1 Parameters Wet Chemistry Fecal Calirot a in Water Fecal Col i form Date Prepared le ID: let Chemistry 1.00 Date Collected: 0 Date Received: Results Units PRI Meth 1600 WAMPLER FOODS 6 Fecal Coliform in Water Fecal Col 1form Laboratory Certification JL NC Wastewater 12 NC Drinking Water 37706 SC 99006 col/10em1 1 Results Units Prep Method: 02/19/00 YMH 02./18/00 14 App. DE Analyzed Analyst CAS# Date Collected: Date Received;. PRL Method: SM 9222D 8200 ce1/100m1 1 Prep Method: 02/19/00 YMH 02/18/00 14 02/18/00 02/18/00 App. DF Analyzed Analyst C, 1.00 Prep Method: 02/19/00 YMH REPORT OF LABORATORY ANALYSIS Thus report shall not be reproduced, exceptinfull, without the written consent of Pace AnalyticalServices, Inc. Footnotes Footnotes Footnotes Footnotes s KY Drinking Water 90C190 TN UST Llst VA Drinking Water 213 Laboratory Certlficatia / ✓Li a Pace mple No; 9285468E Client Slmp1 e ID: 6 AMPLER F OS 6 Parameters Date Prepared Results ANALYTICAL Pace Semple No: 92854694 Client Sample 10: WAMPLER FOODS 7 Parameters Wet Chemistry Fecal Coll form in Water Fecal Col iTom Date Prepared Pace 5e w;»e No: Client Saittale ID: Parameters Wet Chemistry Fecal Conform form i Fecal Col 1form Date Prepared Results Units 9800 DS SOUR NO.843 P . 4. 8 Pace Analytical Services, !RC„ 9800 Kincey Avenue, Suite WO Hurlersville, NC 2e078 Phone;; 704.675,9092 Fax. 704,875.9691 DATE: 02/25 PAGE: 3 Pace Project Number: 9212057 Client Project ID: Fecal PRL App, DE Analyzed Analyst CAS# Footnotes aye l Date 02/18/00 14 li ected: 02/18/tl0 ceived: 02/18/00 PRL App. DF Analyzed Analyst. 5 92220 col/100m1 1 Results Units 6600 Pace 'Sample No: 92854769 Client Sample ID: WAMPLER FOODS 1 Parameters Wet Chemistry Total Percent Solids Percent Solids Laborator Dertltt L NC Wastewater 1 NC Drinking Water 37706 SC 99006 1.00 Date Collected: Date Received: Prep Method: 02/19/00 YMH 02/18/00 14 0 Matrix: ix: PRL App. DF Analyzed Analyst CAS# 1.00 Results Units Method. EPA 160.3 Date Collected: Date Received: PRL. Prep Method; 02/19/00 YMH 02/18/00 14 a Ot Footnotes Footnotes App. DF Analyzed Analyst CAS# Prep Method; EPA 160.3 02/25/00 TYM REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except In full, without the written consent of Pace Analytical Services, Inc Footnotes Laboratory Certlflcetlon Ips KY Drinking Water 90090 TN UST List VA Drinking Water 213 0M BIO-NOMIC SERVICES, INC. Specializing in today's needs for environmental protection. rc ^t„ 516 Roundiree Road • Chartolte, North Carolina 28217.2133 • (704) 529-0000 • Fax {7041 529-1648 SAMPLE ID RESULTS (c©1/10Oml) WAMPLER 1 1600 WAMPLER 2 8200 WAMPLER 3 8200 WAMPLER 4 1600 WAMPLER 5 1600 WAMPLER 6 8200 WAMPLER 7 9800 % SOLIDS 8.1 7.7 9.6 8.8 11.0 7.8 9.4 LOG SAMPLE 1 (197.5) = 2.29 LOG SAMPLE 2 (1064.9) = 3.03 LOG SAMPLE 3 (854.2) = 2.93 LOG SAMPLE 4 (181.8) = 2.26 LOG SAMPLE 5 (145.5) = 2.16 LOG SAMPLE 6 (1051,3) = 3.02 LOG SAMPLE 7 (1 042.6)= 3.02 CONVERSION (MPN/qram) 197.5 1©64,9 854.2 181,8 145.5 1051.3 1042.6 ADD THE SEVEN SAMPLES TOGETHER = 18.71 DIVIDE BY NUMBER OF SAMPLES(7) = 2.67 TAKE ANTI -LOG OF 2.67 = 467.7 fecal conform/gram dry solids Therefore, this residual will PASS the Class B pathogen reduction requirements in accordance with 40 CFR Part 503. A Caryfon Company F b 7 February 15, 2000 Bio-Notnic Services, Inc, 516 Roundtree Road Charlotte, North Carolina 282 Attention: Christopher Edmonds Reference: REPLY TO ADDITIONAL INFORMATION REQUEST II WAMPLER FOODS, INC. Marshville, North Carolina S&ME Project No, 1588-99-005 Dear Christopher: Please find enclosed .S&ME, Inc. (S&ME) response .to the January 21, 2000 additional information request letter received from Ms, Shannon Mohr Thornburg of the North Carolina Department of Environment and Natural Resources - Division of Water Quality unit. S&ME will address the following items: 1. Land Application Sites Item 1 — The drainageways described in Site No. 32-5 and separating Sites 32-5 and 32-3 are intended to be buffered out. An updated Figure No. 5 has been included (Attachment 1) with these changes. 2. Land Application Sites Itern 2 — Small Grains. Based on S&ME's understanding of the cropping practices of Mr. Marion Cox, small grains (either wheat, rye, or barley) will be planted in a doublecropped rotation with soybeans, corn or milo. S&ME is unaware of any time when the application sites are not double -cropped. This item has been discussed with Ms. Thornburg. 3, Land Application Sites Item 3a -- mineralization rate. Historically application rates have been based on a mineralization rate of 30%. Based on the process of predominantly anaerobic digestion S&ME, 3718 Old ',8olegrourd toad Greensbom, North Corolina 274 !O 1336) 2887180 (336l 288-8980 fa)( (800) 849-2985 www.„ scrwi ne „corn Additional Information Request 11 S&ME. Project No, 1588-99-005 Wampler Foods Marshville, North Carolina. February 15, 7000 except for a small area of aeration in the loon. Due to the orig n of the residual solids, a conservative. approach to use 30°4) rather than 20•?/1) seems conservative in, the calculations on Prtle 1 of 18. Because this conserttive approach, S&N)113 recommends Page. 12 of 18 should not be changed as discussed with NI.s. Thornburg. 3. Land Application Sites Item .3b — Soybeans doublecropped, Based on Sk.1v1E,'s understanding of the cropping practices ()INIT. IN/larion Cox, small grains (either wheat, rye, or barley) will be planted in a doubleeropped rotation with soybeans, corn or rnikl S&MIE is unaware of any time when the application site are not ,double -cropped. An amended calculations page t'Pao) 14 of '18) ,A)ould have the same nitrogen requirements is the current Page 14 of 18 has milo and small grains double - cropped. Based on the nitrogen requirements, mild requires 100 pounds per acre per year, the same nitrogen requirement as soybeans based on realistic yield analysis. Therefore, the most limiting nitrogen requirement (150 pounds per acre per year) of milo doubie-cropped with small grains would be the same as soybeans double -cropped with small grains. This item has been discussed with Ms. Thornburg. 4. Land Application Sites, Item 3c — Page 14 of 18 Site Life .Determination. The site determination is based on the highest application rate on the minimum number of acres. 'This presents a conservative or most restrictive application rate and creates a worst case scenario. The calculations on Page 14 of 18 represent this worst case scenario for the Wampler residual solids. This item has been discussed with Ms. "thornburg, 5. Land Application Sites Item 3d — Surface application of residuals. S&NIE understands that the residuals will, be surface land applied. This item has been discussed with Ms. '.1hornburtt,, Additiorial Information Request II S&N1E Fiojecr No, 1588-99-005 Warnplcr Foods Marshville, North Carolina February 15, 2000 S..&11ME1rippreerritg, the 0.InpOttrillity to help in the trarifitatiOn thesn ,1Ustieq,. .If ,gou h any-15 questions:or cOmmentsoplease fect,freetobait Sineereb S&NIE, Martin E Mane Agrononlist Ro.b.,0.4 17* fIroject1iManager Attachments: Attachment I- Updated Figure No, 5 (buffer map) igpdat State of North Carolina Department of Environment and Nat ral Resources Division of 'Water Quality Michael F. Easley,. Governor William G. Ross Jr,, Secretary Alan W, Kiirnek. P.E. Director NON -DISCHARGE COMPLIANCE [NSPECTIOI GENERAL INFORMATION City/Town/Owner: _Pilgrims Pride Tile, Permit No.: WQ0006860 Last Amended Date: N/A SOC Issuance Date (if applicable): N/A Permittee Contact: John Gangwer ORC Name: Joel Coert, LA-23879 ORC Cert.Th LA-23879 Reason for Inspection X ROUTINE COMPLAINT. County: Union County Issuance Date: October 6, 2005 Expiration Date!. Sgpt, 30, 2010 Expiration Date: N/A Telephone No,: 540/810-3625 Telephone No,: B/U ORC: none listed FOLLOW-UP Type of inspection Collection System Spray Irrigation. X Sludge. ttt *71"' C OTHER Other Other Inspection .Summary: (additional comments ,nav be included on attached pages) Pilgrims Pride uses permit WQ0006860 for land application of sludge generated by the pre- treatm.ent plant that serves the chicken processing facility. The sludge generated by this facility is a non-503 sludge. The pre-treatment plant consists of primary and secondary screening, p11 adjustment flocculation, DAT., and 2 lagoons that are the activated lagoon system. The new treatment system was installed in the existing lagoons in 2006. Significant improvement of the lagoons is evident from before and after photos on file in MRO. Information regarding the new pre- treatment system is also on file in the Mooresville office. The lagoons have a combined total volume of 10 million gallons. The lagoons are monitored for sludge depth about once a month, Records indicate that the sludge depth averages about 1.2 inches. This facility has not land applied since 1998. a follow-up inspection necessary yes _Nno Inspector(s) Name(s)/Title(5) Ellen Huffman Fy.Specia1ist Telephone No. 704/663-1699 Fax No. 704/663-6040 Date of Inspection June 28, 2007 Residuals Inspection pg 2 WQ0006860 Pilgrims Pride Type .of Residual Land Application (class B) X Land Application (non 503) Distribution and Marketin class A Record Keeping Y[N N/A or NJ_ N/E Copy of current perrnit available at residual generating site N/E Current metals and nutrient analysis (see permit for frequency) N/E TCLP analysis, SSFA (Standard Soil Fertility Analysis) N/E Nutrient and metals loading calculations (to determine most limiting parameter) YTD N/E Hauling records (# gal and/or ton hauled during calendar year to date) N/E Field loading records. Y Field site maps and information N/A Records of lime purchased N/E Pathogen & Vector Attraction Reduction NIA Field inspection records No pathogen and Vector Attraction requirements are in this permit: _New mechanicalluiiers (called blue 'frogs) and echo -boom curtain.s., were installed in the secondary lagoon n 2006. These mixers hetp disperse the solids evenly in the lagoon creating ae bic and anaerobic lavers, aswell as keeping the sludge layer from pain:" too bard to probe with a ski judge. See file for more detail, Sludge treatment see notes above. 'Transport Sludge land application is contracted out. Bio-Nomic services, Inc., was the last contractor used for la.goon cleanout in 1998. Condition of land application equipment on site: There has been no sludge application since 1998. Storage Number al days/weeks/months of storage Describe storage: Two 5 million gallon lagoons. Sampling Describe Sampling: metals, and nutrient sampling are taken as grab samples by the contractor from stora e rior to land application in accordance with the permit and EPA standards. Is sampling adequate? yes is sampling representative? Yes The permit requires TCLP,. metals, and nutrients, once every year however, the permittee does not apply every year. The permit Should be modified to more accurately reflect treatment and testing frequency needs. Residuals, uspeetii WQ0006860 P l r Field Sites (end ue for etas 8 b1u ulids "1"bere has been no sludge appicatio. since 1 Permit on site during application Buffers adequate Documented ex eedan es of PAN lim Signs ofrunoff/ p ndinp Rain Gauge on site during applieatiou. Arethere any linuti g slopes on fields? 1 ° for surface application, 18% on oring well( Odors/vectors (at land application site) Iliac. has been no sludge application sine 998, 0 Spill plan on site P1 Cover crop specified in pernnit Site condition adequate if/1o, improvements tee( mLnded) ubs lace application Odors present Vectors present Como eut; Case Study - Poultry Processing Plant Background This facility is a 23 year old poultry "kill plant", processing over 25 million birds per year and operating 5 days per week. The waste treatment system consisted of acidification for dissolved air floatation to separate solids and pH neutralization of waste water prior to feeding into a two stage lagoon system for stabilization, then discharge to the city waste water plant. Lagoon 1 (L1) was partially mixed with surface aerators and Lagoon 2 (L2) used as a settling pond. The plant waste water averaged 408mgli BOO and 76mg/I TKN with 0.5 million gallons per day of flow and an estimated lagoon retention of 14 days. Challenges Although meeting discharge limits, the plant was surcharged by the city for BOD, TSS, and Ammonia in excess of typical municipal waste water and the costs were increasing. Both lagoons had problems with short circuiting of flow, which greatly reduced treatment retention and efficiency. L2 was releasing obnoxious odors and had extensive surface algae and grass growth. The settling pond (L2) was 36% full of sludge and required dredging of solids in the near future. A large amount of money had been set aside for the dredging and solids disposal process. Scheduling was difficult because land application of solids was regulated to a 2 week per year window, Also, plant operations could be negatively impacted during the dredging process. Treatment Obiectives Microganics. LLC was contracted to develop an ACM AI EU LAGOON SYS TEM involving in situ sludge digestion that would result in a minimum 10% reduction in L2 over a 6 month period. This sludge reduction would allow for postponement of the scheduled dredging operation. Value added benefits could include BOD, TSS, Ammonia, and odor reductions. Treatment Strategy A thorough engineering evaluation onducted, which resulted in the toUowing strategy: 0 Install Echo -Boom TM curtains to channel flow, minimizing short circuiting and maximizing retention, l.;-1 Strategically place Blue FrognAtEcho-Boom CSTR (constantly stirred tank reactor) structures to provide concentrated aeration for beneficial aerobic bacteria, incubate beneficial anaerobic bacteria, create mixing zone to make nutrients more bio-available, and transfer produced sludge to sludge/water interface for digestion. IA Place Bio-BagsTM at pre -determined locations to provide concentrated sludge digestion above and below the sludge/water interface, tT1 Dose Bio-Regen TM Food at recommended rate, which provides Carboxx Tk4 to accelerate beneficial bacterial activity and buffer waste water toxins, and augments beneficial microbes to out -compete indigenous odor producing bacteria and aids in digestion, Results During the 6 month evaluation period, L2 sludge was reduced 31 .7% (Exhibit 1). Due to plant operational changes, influent BOD increased 25%; however effluent BOD and TSS were reduced (Exhibit 2). Algae, grass, and floating solids were significantly decreased exposing waste water surface to the berm edge (Exhibit 3). Additionally, odor emissions were virtualty eliminated, Conclusion Through careful evaluation and strategic engineering, the comprehensive ACTIVATE° LAGOON SYSTEM strategy far exceeded results requested by the customer. Over the 6 month allotted time period, sludge was reduced more than 3 times the required 10%. Although influent BOD increased, effluent BOD and TSS were reduced. The overall health of the lagoon was improved and odors diminished. Based on the observed and documented positive treatment results, Microganics has now been contracted to implement the ACII V A I ED E.' GOON SYSTEM strategy in Li. Note: Continued monitoring of sludge levels revealed a 41% total decrease after 56 weeks of AC11 VA rtip t A Z_TX)'N S YS rtM operation. Monitoring of the system and treatment results are ongoing 0 Exhibit 1 Marshy llle Lagoon 2 Soft Sludge Reduction 1© 20 Weeks of Treatment Exhibit 2 111 Soft sledge Reduced -41 % in 59 weeks, The rate Water lava increased at a corresponding rate (612.0991. 2 7 Marshvllle Lagoon-2 'YT© Data first week in September, each year) 2004 "v"1'L7 Averas 72 vTC> Av°arge 101 D Average, 55 Exhibit 3 L2 — Prior to ,ACT T1 OLAGOON `a't` Custom Soil Resource Report Soil Map 34° 59' 27 34" ,55 2" 555245 5552433 555330 555330 555420 555420 Map Scale 1 3,670 1 pnetea oR A sire 03,5" x 11"}Sleet, 35 Meters 0 70 140 210 Feel 0 100 200 400 600 555510 555510 55560© 555600 555690 55569© 34' 59` 27° 4° 54 2` PLANT a s IN'-U-IENiEEIraING PH A tSHVILLE PLANT A 7i7STMFNT ENT BL,OC}< ©tAGRAN4 LLL7L GREASr 7c� RENOFk CM9P�aJ FLOCCULATION CAS TO EKING ANY' Pki ADJUSTMENT •- (PN7,J+ SLI X?.E TO LAND A.PPUICAUC* Pilgrims Pride 1/4/2007} /12/2007 1/18/2007 1/26/2007 2/8/2007 2/16/2007 2/22/2007 3/6/2007 3/2/2007 3/14/2007 3/22/2007 0.50 0.554L. a 55_4 I 0..542 0.536 0.5951 0.651 0.351 0.611 LL 0.459: 0,631 3/27/2007 i 0.461 414/2007 1 0.6271 4/12/2007 0.771 4/18/2007 j a 64 4/26/2007' 0.636 5/3/2007 0.62 5/10/2007 0.7 5/15/2007 0.456 5/24/2007 0.657 0/2407 0.514+ 04591 „. 1/2/7/20071.....__.......,...0.472: 2/2.1 /2007 � 0.613 3/7/2007 0.4391 3/28120071 0 599 71 4/11 /20071 0.62 4/25/20071 0.6091 5/9/2007 0.61 5/24/2007:.... 0,6671. AVERAGE MINIMUM MAXIMUM 0.5746 0.351 0 0.771 0 9: 87 0 210 210 970 2756 0 508 2396 130, 587 6364 150 670,536 110 545.853 0 97.2274 0 t 560.5314 i 481 183.7469 921 484 1537 621 238.3739 496 7721 488.6906 392 6889 9.8155 497.1974 54.423 308.0462 712 3194 r 47 f f.. 01 4759' 21 440.8858f__. 2 623.7152 226.9981 324 7179 480 8844 350.4551 442 6038 561.8408 0 _.0.. 0 77 355.7677 87' 401.9713+ 70t._ 316,41 75 335 2681 741 367.21021 325 76041 201 9865. 60 305.7444 68 260.3081 73 384.1654, 73 280.666 68 355 5842 74 475 8304 68 365.7'924 86 456 1646 68 352,1815' 721 461.76911 671254.8037 r 432,8711 0` 0 270.0659 252.652 263.7442 362 9818 223.3369 404.6485 336.102, 335.218 Y 62 3154188i 367.1435 0 0f 460.1512 1 ## 1 70.46667 260.3254 0' 01 ±, 1154.423i 0 87 475.8304 0 4.1845' 79 365 0084 521 235.0546 66 295.0358 46, 228.26581 5.7 30.94724 92 2693153 30 152.8722 53 202.8872E aa 48 252 60191 46 176.858 5= 339 89671 72i 462 9701: 60 322 758T 55' 291.73321 44 227 8822 339 9134 186.349 339.7216 475.8304 593 34931 143 562 9166rm 6697-i f_ 1041 380 771i 594.4835 rr 401 . 723 9-1-7211-114 360.6133' 549 4392 572.9663 23" 7 1 5 277,7538 ## 723.912 0 Page 1 V/0! # # 9IV/0! PI) 0.032 0.034 Cn mg8 Cn bs 0.012 0.085152 2.6 5 4,2 2.7 2.2 2.8 2.6 5.2 1.15 1.15 2.6 1.2 2.6 3.3 1.15 1,2 0.0014 0.008979 1.25 0 1.55 0, 0.019682 0025 0.0127 0.005225 0.0 0 0.0014 0.012 77551-## 3.42 0 0 7 41 150 0-11.0 7708 7,9 7.76 438.08 7.89 7.79 7.74 7.94 6 8.'8 7 7.69 13,7 2.372 7.76 14.8 7.96 17 7.97 7.81 21.4 522.918 7.85 0 7,86 15.9 0 7.83 16.8 7.83 22.9 776.871 7.79 23.7 ._ ._. 7.82 21.2 22 0' 7,8 23.2 62 265.7791 89 ; 340.6973 2,5 72i 283.4266 2. 76 388.5439 2.5 78 285,5783 2.5 81 ' 404.6485 2.5 83 € 429.1764 7 � 436.7992 9_.,. 77 391,7298 74 t 411.6457 0 86.66667 257.5017 62; 0 150_.__ 776.'871 7.58 9 2 7.75 6 7.76 5.2 7.79 10.4 7.72 1 .9 7.8 .1 7.77 13.1 7.78 20,2 7.79 '18.2 7.59 21.3 7.58 7.97 ` 0 20 21786 5.2 23.7 Page 2 M croganics Comprehensive Approach to Lagoon Management `Activated Lagoon SystemsT" Poultry 'rocessing Plant 2006 Lagoon 2 — SW Corner Initial 2 Lagoon 2 - Southern Berm Initial Lagoon 2 — S and Southern Berm Corner ith Treatment Sludge Reduction Processing Lagoon 2 Sludge Results EEJ)0 5,00 Dept t s e wAve. SItxige Depf —eb— ,Ave. Pole Depth A,00 .1_ I Ave, Sllce Depth :)epth Average depth of soft sludge was reduced-31.7% in 6 months. The rate of sludge reduction is about -? 1.2 inch/month. Pole Depth is unchanged. 5 Waste Water Surcharges $25,000 $20,000 t $15,000 u 1 V) $10,000 TI! 7 5,000 Municipal Sewer High Strength Surcharge Sewer surcharges have increased by $723/quarter for four years. [Q3 &04 (missing), 2003 are aberrant; without 03, trend is 47571quarter: R2=.7] 6 058 g E 180 160 140 80 40 20 3-Year Sum IttltttttlltENBOD Effluent YTD Average 83 ♦ TSS Effluent YTD Average 10'7 . Ammonia YTD Average 5 Processing Lagoon-3WD Data (as of 5/31/2006) ary t D E1t3taenf YTD Average • — TSS Eftluenl YTD Average ©Ammonia YTD Average 72 7 250 • 200 15 J0.. 2 00 (effluer t)2004 BOD (effluent)2005 -,- BOD (eifluent)2006 4 5 6 7 BO 3-Year Lagoon Effluent BOD (as of 5/31/2006) u BOD declines each year after the Spring tua°c ver. In 2006, there may be a greater improvement.. 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Biweekly Sampling 8 E 200 10 50 After the Spring, 2urnsver, TSS began to decline, TSS 3-Year Lagoon Effluent TSS (as of 5/31/2006) TSS effluent 2004 tiTSS effluent 2005 TSS effluent 2006 1 2 3 4 5 6 ;r f 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Biweekly Sampling 9 100 90 80 70 i 50 a E E 4 20 10 ammonia effluent 2004 MN ammonia effluent 2005 ammonia effluent 2006 Ammonia 3-Year Lagoon Effluent Ammonia (as of 5/31/2006) Ammonia was increasing, but may have tablI z cl, The Aqua -Sines bad no . .e apparent effect on ammonia, Final Configuration 2 3 4 6 7 8 9 10 1t 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Biweekly Sampling 10 Activated Lagoon SystemTM Stimulate bacterial growth (CarboxxTM) Out -compete unwanted bacteria (Bio-RegenTM) Reduce specific gravity of surface water (Aqua- Sine©2TM) Create in -lagoon CSTR (Aqua-BoomTM) Incubate anaerobic bacteria (Aqua-SineTM /CSTR) Reduce angle of repose of sludge (Aqua-Sine/CSTR) Control flow (Aqua-CurtainTM) Increase diversity; balance microbial population (Micro- BagTM) 11 0 ate of aseline1 -15 1.0186 Aqua-Sine-W 0838 educ on 0.916 0.9984 0.982 0.9526 12 Bio-Regen Bio-Regen is a naturally preserved bacilli (in a Carboxx matrix) which "wakes up" when added to a waste stream Initial exponential growth ('3 hours) feeds on indigenous bacteria, including malodor bacteria Reduces indigenous bacterial population 10ppm is optimum concentration Aqua-SineO2 The Aqua -Sinew is an efficient aerator (8Ib/hp*hr) fed into an Aqua -Sine It produces very small bubbles by impinging gas/liquid streams at one another @ v ©a >7ft/sec. The small suspended are virtuallysus ended in the water column. The Aqua -Sine distributes these microbubbles horizontally up to 250' The nitrogen -gas -rich bubbles are returned to the Aqua - Sine inlet, reducing the specific gravity of the entire water column Suspended solids sink rapidly in low density water, clarifying the surface and allowing photosynthetic, non filamentous algae to add oxygen to the water A secondary sludge blanket appears at the gas/no-gas interface where it is simultaneously digested aerobically (top) and anaerobically (bottom) 14 Aqua-SineO2 Proto Dissolved Oxygen in Clean Water 0 50 100 150 200 250 Distance from Aqua-SineO2 (ft) ype 300 350 ' deep 3' deep 15 Aqua-SineO2 Impingement Aerator Operating Aqua-SineO2 17 Aqua -Si ne02 Prototype in small municipal lagoon — Odor eliminated overnight — Visible solids eliminated in 4 days — In -compliance in 2 months Comparison test (Tulare, CA) began 6/15 — Brush aerator control in 5 parallel, equalized 1.2MGD/4-lagoon systems — Test is to reduce # of brush aerators until performance is equal Patented & patents pending 18 Aqua-Sine/CSTR The CSTR produces an aerobic surface flow. The aerobic flow induces a countercurrent anaerobic flow Together there is a surface aerobic zone and a sub -surface anaerobic zone — The anaerobic count triples; the aerobic count rises to the available oxygen Flow into & out of the CSTR is @ the sludge water interface — This deposits produced sludge below the the rmocline 19 Aq-sibs ANAEROBIC ZONE DIRECT OUTBOUND FLOW' AEROBIC ZONE ( EROBE MIGRATION AEROR kICIF ACIIIrAMIF MOW DENSITY) THERMOCLINE ANAEROBIC (HI FI DENSITY) RATION 20 Aerobic Bacteria Grow up to the Oxygen Available Poultry Plant CSTR Dissolved Oxygen 0 U) y U 2 4 6 8 10 Time from Start-up (days) 12 14 16 22 0 Months Angle of Repose Lagoon 2 Sludge Analysis 2 Months _As_..the angle..of repose.declin es, sandbars..are. eliminated and the differences in sludge depth between each of 21 data points narrows (as measured by the standard«deviation)..-loath-.decli . interrupted by Spring turnover..) 4 Months 6 Months 23 2 Short Circuiting in L-2 a 25 Micro -Bags Micro -Bags are "libraries" of microbes held in the pores of activated carbon — The pores of the activated carbon protect "seed stock" microbes from predators Seed stock emerges from pores as food is available, leaving the "nest" Vibrant populations ("inventory") of missing - microbes grow up under the thermocline When the pond turns over, the inventory is distributed throughout the water column — The old sludge is mixed with new sludge, changing the combined sludge characteristics 26 Micro -Bags Micro -Bag utility is unobvious until after: — A grow out period to increase sub-thermocline inventory — A pond "turnover" to mix lower lagoon Micro - Bag treated water with upper lagoon untreated water Thereafter, the now -diverse population grows throughout the lagoon — BOD and TSS decline 27 250 200 150 0 ea 11/23/2005 Processing Plant Results 11/30/2005 E3OD efflue f— TSS effluent 12128/2005 Lagoon 2 Final Configuration 0 0 0 0 © 0 0 0 N N N N N N CV N 90 ( N '— u7 N Cr) CV nr-- CV M, - N Cll c'J N C*)_ CO C' ) UD Q 0 Spring Turnover CO CD CO CD (0 CO 0 0 0 0 0 0 CD CD 10 0 CD CC N N _CV CO Ch CD NI N C7 U �a 10 uJ in 28 Paper 6' taatat iur s-TG# 1 1 Nd T[WIR I ODOR CONTRO USING ACTIVATELIT T r` MICROBIOLOGICAL AUGMENTATION c daily 4weuratict and anin1 Rerulaticrrts ti?r the allow tatritrrr r tctr,a rttoven The use of natural, safe l .eyyY orris: 11 dreauen Sul; Hydrogen st t ttunds in the Waste str...'an .Cora been allowed to become stagnant or st perceptic rt thtcshaalcl t`rctut C}. lil i tc 0.l pm; it has b Bruce T, .ctt`ic l Guardian . 7198 Kings.1Mill oat l( E3ca l 1740 (this L industrt littd rarrrtl obiectiu Isidro S ND presents ct rnul d ratuniepal wast out the ecsutrctl rrf' 1Iydrettt .rt Sit de crhieut; tunlate, 11R1-it` Highly Reactiee Huutic AyC:` TINT .O1..1 :`TR..{: N formatiat Re on contact lode ctl"nrohlcttas ta,ure to t OVI( prctd u has an primary Hte usc Oaf acts °aced lturnates t)tr thrptittta ctl Hydroget iatt`ral rttsttcri<al thrat i r ttsirc,ttrttcntttlly° frzettdly„ Toxic. OSHA C'eilirag ?tipprn 1 V/TW ° 143atttrtt T1.'C `ST1I T1.\r `11)111 N 1 ti) S H (Selling EVACUATION RTEC"S 11) '00tl } pall ittute cable "rctttc€ rcctn for th'c' odor tudye: J iarias ide di[1 The study facilities included a paper facility where Hydrogen Sulfide was generated ui the waste treatment facility", causing evacuation or the hydro-puiping area when the 112S level roe above 2pprn, and a hog trove out facility. PAPER MILL STUDY: The initial method of treatment for 1 [2S at .this Paper „Mill was with generated Chlorine Dio.xide.. This method was successful when the chlorine dioxide was added directly to the sludge in the waste water plant. However, when the ,gerierator experienced mechanical .failurc, the concentration of lf,S in the plant air would rapidly become hig,h enough to require evacuation of personnel. While this chlorine dioxide was effective, it had some obvious short comings. T he chlorine dioxide generator itself was expensive and required excessive maintenance to sustain its operation. Also, the pi od.u.ction and addition of acid and oxidizers to the waste stream presented sonic safety, and compliance ISStleti, In 2001, a demonstration with a Ilumate based organic product as an alternative to the use of chlorine dioxide, '1" he criteria required that the product \vas to maintain the concentration of H2S below [ppm, eliminate the requirement for a generated chlorine dioxide. A highly reactive hunk rcrd material met the criteria. Environmentally, Hurnate 'based materials have recognized as environmentally safe, sale to handle, sate to transport and safe to dispose of, and the absorption capabilities of the Humate molecule appeared to lend itself to the rapid absorption of Hydroge» Sul Ide Therefore in an effort to improve the performance of the odor control program, at refined Huniate based material and a microbe package developed. specifically for paper mill applications, was introduced to the waste stream prior to the addition of any waste treatment coagulation aids. Therefore, the starting point for this study was at the lowered 115 concentration due to the efficacy or the previous product.. Method of Introduction: To show the relationship between the .concentration of FES and the feed rate of the Humate 'based material, four variablrs. were tracked for the seven week period„ These variables were as follows: I. Influent water in Gallons: The amount of water entering the system was tracked daily, -[his number did not fluctuate significantly therefore, it was possible to use this as a constant 012.8 trillion gallons per day: 2. Temperature: A temperature reading in Celsius was ta.ken daily and recorded. 3. PH: .A p11 reading was taken daily from the clarifier using a membrane style pH probe, 4, Hydrogen Sulfide: Hydrogen Sulfide readings were .taken daily using an .112S sniffer. This device measures the H2S gas in the air at parts per million range (ppm.). 5, Feed Rate: Based on percentage of total pump Volume, Data: Table One represents the data for the period of day 14 through day 40 of the 84 day- study. This time period represents the change in feed rate: • .Effluent from plant 2,8 million gallons per day • Data for the first 14 days was consistent with the Hydrogen Sulfide Control using Chlorine Dioxide Department of Transportation 49 CFR 172,101 NlOSH Pocket Guide US Department of Labor OSHA 29 CFR I910„.1.000 • Data for the last 44 days wa.s consistent with the levels of Hydrogen Sulfide at day 40 • 1-12S zoo] feed rate data is represented in Graph Onc. RCSUIttil Conclusions During the first -16 days orthe demonstration, the feed rate Was kept same. After the initial 10 days, the feed rate wfis cut in half for the next 5 day period, This was done to demonstrate that the Humate based product could pertOrm as well at half the feed rate. 'Therefore. this reduction shows a cost savings directly to the paper mill. In addition, around the 26'h day, the concentration of 112S began to decrease from the maintenance level of 0.7 ppm to a new low level of 0.1 ppm. This low level of 0,0 - 0.1 ppm of I:12S has remained steady at half the initial feed rate. The reduction in .1-12S iround day 26 deinonstrates the recommended product application ola 0-4 day inoculation period. It is believed that it takes the Microbe package contained in the product that is specific :for the cellulose environment of the iper industry approximately this amount of time to reach its optimum environment in the waste system. The Humate based product was able to reduce the 112S concentration from 0.7 ppm to 0.0ppm - 0,1 ppm, and due so with half the product,. The Flumate based product, with a microbe adjunct, was also able to reduce the costs by 75% 'fom the costof using Chlorine Dioxide. while eliminating the use of fuming hydrochloriicid, sodium Itypt)chlorite and sodium chlorite which were used to generate the Chlorine Dioxide The environment in the waste treanue.nt .facility changed from one where corrosive Hydrogen Sulfide, hydrochloric acid fumes and chlorine gas fumes were prevalent to one where there was no noticeable odor or gassing off of em-rosive materials, as the fuming acid and oxidizer had been eliminated. ANIMAL GROW OUT FACILITY Objectives: The purpose of this study was to provide a wastewater lagoon treatment solution WhiCh Minimizes the potential for odor -causing compounds to become airborne. The study outlines a treatment program using a Ilumate material augmented with a beneficial biological microbe package, The study looked at the reduction odor causing compounds created by non -beneficial microbes, as well as to determine the ability to reduce pump out sludge in a hog lagoon. Background Data: Over 108 chemical compounds have been identified in the air within swine confinement buildings (Mackie et al, I998)-. Many of the odorous compounds are 1 result of anaerobic microbial decomposition of manure and isqAsted feed„ The two most often measured are Ammonia (NH3) and Hydrogen Sulfide (1-12St. because they are detectible by the human nose and easily quantitiable.. 2 Mackie "Odor Carrying Character st es of Dust From Swine Facilities, 1998 ASA h, ,Annual International Meeting Hydrogen Sulfide (H2S), which is produced by anaerobic microorganisms that convert sulfiite in .manures to sulfide, is considered. the characteristic odor of livestock urine, It is a highly toxic and malodorous gas that can reach levels that are threatening to livestock and humans. One time exposure to. 2000ppni has proven fatal to humans. In addition, animals exposed to low doses may become more susceptible to pneumonia and respiratory diseases, To determine a baseline, data wits collected over a two day period prior to the inoculation of the lagoon with the Humate based material.. Air samples were taken every hour at Intl] tittle. locations in and around the barn to determine the optimal locations to take samples tar the duration of the study, Dosing Program The dosing schedule is calculated based on the average monthly lagoon influent of 200,000 gIn 11 this .facility, The following calculations are used to arrive at the appropriate ratio °film-nate to Waste: I gallon --- 3800m1„. Microbe Package Concentrate — 5,263 X 106 clifsimt Monthly Manure 'Volume 200,000 gallons (normalized) Recommended dosage = 9,5 gallons Humate/Microbc Product / 100,000 gallons Waste Humate:Microbe Product t.o be added per 'week 5 gallons 'Hardware and Installation 2 Timers - 24 hour with. I 10 v output 2 Actuator Valves 2 Pursafeeder pumps - 6 gpd 12 Flow .rcstrictor nozzles - .25 gpm 1 'Mix Tank - 65 gallon The lagoon feed system consists of a 65 gallon mix tank - that is made up once a week with the 5 gallons of Humate/Microbe product and 45 gallons of water, This batch is then pumped continuously into two separate lines. Five times a day, the valves are opened for I minute, using water pressure to distribute product into the lagoon. Scope: Data was collected weekly over a three month period. with Humate/Microbe Product applied solely to the waste lagoon. Efficacy of the trial was determined by reduction in 'FES and NI-1 l verses the levels read at the control location tan untreated swine growing facility). This will take the uncontrolled variable of ambient temperature out. of the equation. Reduction of II- S and NH) in correlation with HurnatetMkrobe product use As seen in graph 3, between weeks eight and nine, the levels of ammonia increased after s steady decline over the previous weeks. Investigation found that the chemical feed pump had lost prime and only half the recommended dosage of HumatelMicrobe product had been added to the system. This accounted for a breakthrough in anunonia., However. once the normal feed rate of 5 gallons per week was re-established, ammonia levels dropped back into range, 'This point is significant in. that it shows the controlof the ammonia level is in direct. correlation to the use of Humate based product. Even more interesting is the correlation to graph 4 ‘vhere you do not see any increa.se in the levels of IT,S„ The mechanism of combining with the Humate and the FES appears to be a stable reaction that binds the,H2S. preventing it from being released back into the lagoon, even with decreased microbial activity More important. to the issue of health andcorrosion, the material was able to combine with incoming Nvaste material and prevent the release of EldS at a feed rate dna was consideralfly lower than the teed rate established for the study. Conclusion: At the ten week mark of the trial the addition of the HumatelMicrobe product had shown a significant reduction in ,Aninumia and lFs drogen Sullitie, the odor causing compounds measured. The reduction of these compounds in the lagoon environment rind, as C repercussions in the general health of the hog population in the thrill. Additionally, decreases in Nitrogen and Potassitun levels indicate e X tenspve microbial menthollc activity. ()venni, by reducing the odor causing comptiunds through the use of an envirotudentally friendly, organic product, applied With a low nranitenance, loss cost feed system, there appibirs to be a method for the reduction of I12.S 11 inirrial grow out facilities. Ft Tti RE APPEA( ATIONS The future expansion of tins technology into odor control and the linked redtietiort 111 II2S related corrosion is presently being investigated, Trials are under way in 1110 reduction of H:S for ethanol discharge. (rinse ship waste storage, waste streams \v•i.th metal working fluids, nrunicipat waste and cattle Waste storage. REFERECES. . . ,Ftdtn Swine: .:1998,AS.AE 2. 'REVIEW ITUMUS.AND.HUMIC At TDS 111._ Semi,1 lcad Departmental horticulture • • • • 8,..R„...1',,inginar,:lbstrUctor10...Korti1 tinure Horticulture Department Research Series No, 1 The South Carolina Agricultural Experiment Station Clemson Universtp, Clemson. South Carolina W. C. Godley Associate Dean & Director Agricultural Research CRADA final report, ft.V1295-0357, In -Situ Soil and water redemption at contaminated sites utilizing as new form of humid rn.atter,LMER Investigator John Ed McC,:arthy, January 6, 1998 4. Reducing Odor In Swine Production: Effect Of A Natural Carbon Mineral Supplement On Odor Reduction, S.W. KinF. „h. and J, McGlone, Texas 'Fedi University, 2002 National ASAS Meeting Pa c. Saptly Table al 28 aumua r „) 7 a TAB I) i:R: PH s 1Apapli 1:7 12 0. 14 0:3 8 eed Rate pp1 Temp [ Pli 5.4 22 5.4 5.4 22 3.22 22M 'fi ,25 2,9 20 2,95 24 2.47 22 2.7 2.47 2.47 2.47 2.7 2,47 n* u 0ii 2.7 2.7 2, '7 21. 22 24 22. 22 22 23 20 20 de Reduetiur« t I uurate Feed Rate 7..11 7.2 HOC (:JROT {. :ILI'i STUDY Results at ➢0 weeks: Graph 2. Micro'hial Populationahlished — Reduction i 1400000 1200000 1000000 800000 600000 400000 200000 0 Biological Oxygen Demand Weeks Graph 3. Reduction in Ammonia (NH11 Avg. NH3 Bio-Regen Trial vs. Avg. NH3 Control Farm ® Avg NH3 Lagoon Trial • Avg. NH3 Lagoon Control Weeks drogen Sulfide Hydrogen Sulfide Reduction Graph 5. Reduction in Nitrogen 200000 150000 rn 100000 50000 Nitrogen (mg/Kg) 1 2 3 4 5 6 Graph 6. Red ion in Pot 180000 160000 140000 120000 100000 80000 60000 40000 20000 0 Weeks 7 8 9 Total Potasium (mglkg) 1 2 3 4 5 6 7 €3 9 Weeks Total Potasium (mg/kg) Note: The purpose. of this study does. not include nutrient reduction in an'ater. Reductions in tiitro eu and Potassium levels are used as indicators of microbial metabolic activit1 rcer sludge reduction, HUMATE "4'1 )1 (YULE CSC Technology, inc. 170 Netherwood Drive Coatesville, Pa 19320 610-383-0909 Removal of High Ammonia Levels from Municipal Wastewater Using Burnie Acid and Selective Bio-Augmentation Prepared by: Brent V. Cowan, RE. CS(' 'Technology. Inc, 170 Nethertsood Drive Coatesville. PA 19320 Stet en M Cala let Cawley Environmental Sericc hie. 284 Boot Road Dow ningtown, Pt 19335 Len LYsall Dyson Products, Inc. 8107 Marshalsea Drive Commerce Tow iishM, MI 48382 CSC Technology, Inc. 170 Netherwood Drive Coatesville, Pa 19320 610-383-0909 Objective: The purpose of this project was to evaluate. the feasibility of applying 'Bio-Regen Municipal (BRM) a blend of pharmaceutical grade Hurnic Acid ()8.5',1/0 a blend of highly specific stabilized bacteria., to remove high concentrations of ammonia from a package wastewater treatment plant operating at a 270-site recreational campground. BRM was selected from. a series of waste -specific Bio-Regen products (BRM-Animal, Paper, Food, Textile, etc.) that had shown similar reduction of various contaminants, Numerous discharge violations over several years of operation along with more stringent limits and monitoring requirements made it. imperative that a solution be found. Without an "operational solution" the campground would likely have to upgrade the treatment plant at considerable expense, Background: During seasonal operation (May -November) the treatment plant receives high strength wastewater from recreational trailer black water tanks. This water is typically anaerobic and/or has been aseptically stabilized by the addition of a bacteriostatic tank additive, These additives. often contain formaldehyde or glutaraideh.yde based biocides to control the anaerobic activity in the waste tank until it can be discharged, Flows to the treatment plant during the week days (WY) 'were on the average of 500-600 gpd with Saturday and Sunday contributing 2500-3000 gpd. Flows in excess of 4000 gpd have occurred but are not common. The treatment plant configuration consists of diffused aeration, surface skimmers, sludge recycle, a 4000 gal equalizations tank (EQ), 10,000 gal aeration, 1700 gal clarifier, 210 gal chlorine contact chamber and a 1500 gal waste sludge holding tank and is operated as an extended aeration facility„ Influent carbonaceous 5-day biological oxygen demand C130D5 and Ammonia (as N) were typically 230-260 ingll and 230-250 mg/1 respectively. Plant operations were adjusted by periodic measurement of 02 (maintained at 1,5 mgli and above) and Imhoff cone settling 'tests for sludge volume, wasting requirements and effluent quality. Seasonal NPDES discharge limits for the treatment plant arc shown in Table I. Table 1 Seasonal NPDES Discharge Limits (monthl average) Sample Period 5-1 to I 0-31 11- I to 4-30 Page 2 of 6 CSC Technology, Inc. 170 Netherwood Drive Coatesville, Pa 19320 610-383-0909 Bio-Regen Dosing Program Based on the liquid hoiding volume of the EQ tank (4000 gal) a one-time inoculation dose .was "shot fed" to the EQ tank at a concentration of 100 ppm-as product. The 100 ppm shot feed level was determined from other applications where it was shown to activate the stabilized bacteria and initiate a rapid reduction of nutrients, and BOD. A diaphragm chemical .feed pump vas then used to flow -proportionately feed a. concentration of 40 ppm .for the remainder of .the campground season. Because of the late start and subsequent shorter duration of the campground season., it was not possible to tine tune or trim the Bio-Regen feed rate below 40 ppm. Results and Discussion Table 2 and Figure 1 present plant influent. and effluent 'ammonia levels for the period of May - Oct. Prior to the addition of BRM, influent ammonia levels ranged from 60 mg/1 ---- 256 mg/1 while pre-BRM effluent ammonia levels ranged front a low of 3.2 iirig,11 to a high of 55 Prior to the addition of BRM, the lower effluent levels of ammonia (3.2 mg/1) were attributed to little or TIO activity/visitation at the campground. This correlates to the lower influent ammonia concentrations shown in late May. Further into the summer months, the activity of the park increased as did the effluent ammonia levels (see dates of 6-3 thru 6-29). BRM was introduced on July 6. 2004 and within 7-days the plant effluent ammonia levels plummeted to a high of 3 mg/I, a low of 0.5 mg/1., with a resultant average of 1.29 mg/1 over a 106-day evaluation period. Influent ammonia levels remained at or above 200 mg/1 during the same evaluation period. Summary At the end of the 15 week performance evaluation period, data shows that addition. of Bio-Regen Municipal ‘vill significantly reduce high NH3-N levels in extended aeration treatment plants. On -going application in other facilities (sequencing batch reactors - SBR, conventional activated sludge, etc.) has also shown a considerable reduction of ammonia. Identifiable benefits of using BR„M were: Rapid Regulatory Compliance Low application cost Low cost of feed equipment requirement and/or design Significant reduction or elimination of capital expense or pia oc Simplicity of application 00 Environmentally safe and non -hazardous to facility personnel Product shelf life of 3-years Page 3 of 6 • P. vemcrits an or Date (2004) CSC Technology, Inc. 170 Netherwood Drive Coatesville, Pa 19320 610-383-0909 Table 2 nftuent and Effluent Analytical Data Effluent NI-I3-N Influent NH;-N Effluent CROIJ (mg/1) (mgll) (mg/1 4.8 60 7-26 6-3 14 6-29 36 9 7-6* 220 7-1.3 7-21 4f3RN4 act 7-6-2_O 4 L2 Pas e 4 of 6 9 Figure 1 Bio-Regen Reduction of mania - Note Bto-Regen addrgon started on Day 50 (July 6 2004) 300 c 0 E E 200 0 —111111-111- 0 20 40 Day 56 Addition Effluent CSC Technology, Inc, 170 Netherwood Drive Coatesville, Pa 19320 610-383-0909 60 80 100 120 140 160 180 Monitoring and Treatment Duration (Days) Page 5 of 6 {'SC Tee 1�wc(, It. .170 Nethetw ood iv° Coatesville, Pa I_ 610-383-0909 Figure 50 40 Effluent3 Reduction via io n unicipa Addi ion 20 40 60 lo-Seger St rt d Day 56 (7- -04) i1t r Discharge Unt6.4 rrp 80 Days of 120 14 160 535 S. Nolen Drive Suite I00 Southlake, TX 76092 Demonstration of Reduced Odor Constituent Release Conducted by: EnvoGuard, Inc. and Bucknell University December 21, 2005 Udur E ttwi« rt Redue iun I)cnxuisr.ra Date: Product: Location: December 21, 2005 Carboxx HMA Manufactured by Microganics LLC City Bio-Solids Division - Southeastern Pennsylvania Conducted by: EnvoGuard :Inc. and .Bucknell University Objective: The purpose of this demonstration is to quantify reductions of known odor causing compounds over the course of a 27-day time period. This document: discusses the size and scope of the bio-solids operation, describes application procedures, and analyzes data collected during the demonstration period. The main objective of the 27-day demonstration is to achieve reductions in odor causing compounds and decrease odor complaints, making transportation of the bio-solids possible, City Bio-Solids Division Operation: The demonstration was .performed at a city Bio-Solids Division (L3SD) with influent volumes of 100,0()0 gallons of municipal waste per day. This waste is sent to one of twelve 2 million gallon anaerobic digesters during a 9 minute period every half hour. The residence time in the digesters is approximately 20 days, during which waste is circulated and methane harvested, Following, the digester process, effluent is sent to one of ten high speed (500gprn) centrifuge systems, where effluent is reduced to a cake containing 30% solids. The BSD runs 16 hours a day and produces 800 tons of Bio-Solid cake per day. Odor timission Redifetton Demonstration 2 of 1 I 1.'V•01,410444tik' ta) • • - '••••••••••••-• . • • , . liehruary 2006 The Bio-Solid cake is conveyed to. pad sites during two g hour shifts per day. The first shift mixes 400 tons of Bio-Solid cake with 200 tons of wood chips for composting. This compost mix is put on concrete pads in 40' x 20' x 100rows, covered with fresh wood chips, and left undisturbed for 7 days. The completed compost is then collected and moved to a COM1011 area for transport and use as fill .rnaterial., The second shift deposits un-amended Bio-Solid cake in similar rows to be left undisturbed for a period of 7 days. This material is then moved to a central collection site for removal to land application areas. During the first 4 days after Bio-Solids have been centrifuged, there is a spike of odorous compound release due to incomplete reversion of methyl compound to methane, ()dor 'Emission Reduction Demonstraittln Pape 3 of 11 l'ettrtt'ay 2006 ethods: To quart Bucknell Uni s in release of odor causing compounds, sar) pies were ,sent to Gas (hromatograph testing. Product Application: C'.arboxx-HHMA was applied during a Dour period tc rows° of both Bio-Solid cake and Cotopost mix at a rate of 3.4 ppm.. high pressure spray system, the product was misted over the: Bio-Solids prior -ink; transported to the pad site. This allowed complete surface area g wvith some mixing as the I3io-Solids were transported and placed Sampling: Samples were taken Bucknell University. Samples were collected from: Untreated Bio-Solid cake Treated Bin -Solid cake Untreated Compost mix Treated Compost mix BSD personnel and sent refrieratei the s4atxae day to {)don r:naiaskw a' a; e 4 of 1 ReelLI on t)errsasaistrtati�arr Bucnell Uril p capped testing cc day by drawing a container. Each sarrrl anstitttents analyzed were: Methane Hydrogen sulfide Methyl Mercaptatr Tinwetlrvl Sulfide Di tree tl tstl Di sul fide' mars„ "These clurrre tf. a was anda1'ietlN `arrrpld ct the trapped air°spa ce in each Gas Chroma The odor This procedure °ars epeatt d clad lcar 77da , .Note t`esults;. in viduarl rdecl rani for three day ears ceased when O (eon t~,tt�� tt r tr4 c. c t t l t°�t a ?tJt:k Re( 'Results: Methane: 160000,00 140000.00 120000,00 100000.00 E 80000.00 13. a 60000.00 40000.00 20000,00 0,00 1800.00 1600,00 1400.00 1200,00 1000.00 a 800.00 600,00 400,00 200.00 0.00 Bio-Solid Cake - Methane wam•N ,,,4707,77,t774 ,a4wArke, 444ii*A-item 1 3 5 7 9 11 13 15 storage time (days) Compost Mix - Methane fmr,p5WVtenkrirFWRNVIMY4ZAV%7 k , 1 4 7 10 13 16 19 22 25 28 storage time (days) • PWD NEHS A Methane (ppmv) PWD NEHS B Methane (ppmv) PWD HMA Treated Cake A Methane (ppmv) PWD HMA Treated Cake B Methane (ppmv) PWD Untreated Compost Mix A Methane (ppmv) PWD Untreated Compost Mix B Methane (ppm0 PWD HMA Treated Compost Mix A Methane (ppmv) PWD HMA Treated , Compost Mix B Methane (ppmv) Methane production during the demonstration was reduced by an average of: o 82% from Bio-Solid cake o 97.5% from Compost mix Odor kn*sion Reduction Dernororat ion Page 6 or I I i'claruary 2006 Hydrogen Sulfide: 5.00 4.00 3,00 E a 2.00 1.00 0.00 Bio-Solid Cake - Hydrogen Sulfide 3 5 7 9 11 13 storage time PWD NEHS A H2S (ppmv) PWD NEHS B H2S (ppmv) PWD HMA Treated Cake A H2S (ppmv) PWD HMA Treated Cake B H2S (ppmv)1 Compost Mix - Hydrogen Sulfide 5 7 9 11 13 storage time (ppmv) Hydrogen Sulfide production average of: 0 41.5 c/n from. the Bio o Change in the curve Odor Fission Reduebou Dernonstrxion PWD Untreated Compost Mix A H2S (ppmv) PWD Untreated Compost Mix B H2S (ppmv) PWD HMA Treated Compost Mix A H2S (ppmv) PWD HMA Treated Compost Mix B H2S during the demonstration was reduced by an -Solid Cake eliminating H2S spike from Compost mix Page 7 or II February 2(.406 Methyl Mercaptan: 350, 00 300.00 250.00 g 200.00 cat 150.00 100.00 50.00 0.00 40.00 35.00 30.00 25.00 a 20.00 13- 15,00 10.00 5.00 0.00 Bio-Solid Cake - Methyl Mercaptan ♦ PWD NEHS Cake A MT (ppmv) s-.PW© NEHS Cake Bi MT (ppmv) PWD HMA Treated Cake A MT (ppmv) s a PW� HMA Treated Cake B MT (ppmv) 1 3 5 7 9 11 13 15 storage time (days) Compost Mix - Methyl Mercaptan 1 3 5 7 9 11 13 15 17 19 21 storage time (days) --PWC Untreated Compost Mix A MT (ppmv) ; PWD Untreated Compost Mix B MT (ppmv) —PWD HMA Treated Compost Mix A MT (ppmv) PWD HMA Treated Compost Mix B MT (pp'm0 Nietit l Mercaptan produet amrt ciuri g the dertovas reduced by an average of: o 78.8% from the Bio-Solid cake .87% from the Compost mix (1)dor iron, Reduction February 2.006 Dimethyl Sulfide: 300.00 250,0 200.00 E 150• 00 a • 100.00 50.00 0.00 60.00 50.00 40.00 E 30.00 • 20.00 10,00 0.00 Bio-Solid Cake - Dimethyl Sulfide • PWD NEHS A DMS11 (ppmv) - PWD NEHS B DMS!! (PPmv) • A- PWD HMA Treated Cake A DMS (ppmv) • PWD HMA Treated Cake B DMS (pprnv) 1 2 3 4 5 6 7 8 9 10 storage time (days) Compost Mix - Dimethyl Sulfide 1 4 7 10 13 16 19 22 25 28 storage time (days) PWD Untreated • Compost Mix A DMS' (pprnv) FWD Untreated Compost Mix B DMS., (ppmv) PWD HMA Treated Compost Mix A DM (pprnv) PWD HMA Treated Compost Mix B DMSij (PPRIV) Dimethyl Sulfide production during the demonstration was reduced by an average o 20.5% from the Bio-Solid cake o 92.3% from the Compost mix ()dor Emission 1)einonsiration Pago 9 of rchrwary 2006 Dimethyl Disu fide: 25.00 20.00 > 15.00 E c. a 10.00 5.00 0.00 1.20 1.00 0.80 cEi 0.60 0.40 0.20 0.00 Bio-Solid Cake - Dimethyl Disulfide 2 3 4 5 6 7 8 9 storage time (days) PWD NEHS A DMDS (PPrnv) PWD NEHS B DMDS (PPm0 PWD HMA Treated Cake A DMDS (ppmv) —+PWD HMA Treated Cake B DMDS (PPmv) Compost Mix - Dimethyl Disulfide 3 5 7 9 11 13 storage time (days) • PWD Untreated Compost Mix A DMDS (ppmv) .—PWD Untreated Compost Mix B DMDS (ppmv) -PWD HMA Treated Compost Mix A DMDS (ppmv) --• PWD HMA Treated Compost Mix B DMDS (mv) Dimethyl Disulfide production during the n was 'reduced by an average of: o 48.8% from the Bio-Solid cake No significant relationship in the Compost mix Page I ¢) of I I February '?006 ion CJerr Conclusions: Based on the results from testing conducted by Bucknell 1. ni ersif>, Carboxx- HMA treatment has been denionstrated effective in significantly reducing odor constituent release front both Bio-Solid cake and Bio-Solid ('onipost mix, At the recommended feed rate and application protocols. Carboxx-HMA is also cost effective and user friendly, Odor E.:Juission Reduction 1)ernonstsation Page 11 of 11 Febnian„ 2.106