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HomeMy WebLinkAboutNC0023884_Industrial User_20210223 Sa//sharp/AWN/ February 10, 2021 Mr. Michael Montebello NC Division of Water Resources Water Quality Permitting RL ,., Municipal Unit-Permitting a.,, , , , 1617 Mail Service Center Raleigh,NC 27699-1617 � tr 23 402J Re: Transmittal of Permits: NCDFQw'WRJN 0007—Freirich Foods POE`S Dear Mr. Montebello: Please find enclosed the following permit and the reason for reissuing. IUP Reason for Reissuing 0007—Freirich Foods Permit Renewal If you need any additional information, or have any questions, you may contact me at(704) 638- 5375. incerely, Jeffery Greer Pretreatment Program Coordinator ENCLOSURES CC:PT files Salisbury-Rowan Utilities Telephone(704)638-5375 1915 Grubb Ferry Road ry p Salisbury,NC 28144 Environmental Services Division Fax (704)638-8476 Salisbury-Alvan March 25, 2021 Mr. Paul Bardinas Freirich Foods P.O. Box 1529 Salisbury,N.C. 28145-1529 Subject: Renewal of Pretreatment Discharge Permit#0007 Freirich Foods Dear Mr. Bardinas: You will find enclosed Freirich Foods' pretreatment discharge permit #0007 located in Salisbury, Rowan County. The permit renewal includes the following changes: • Removed the Arsenic self-monitoring parameter • Added self-monitoring requirement for the Molybdenum parameter Please read this permit carefully so that you will be fully aware of these changes. It is the permittee's responsibility to do so, and to fully comply with all of the permit's requirements. If any requirements contained in this permit are unacceptable, you have the right to an adjudicatory hearing upon written request within thirty(30) days following receipt of this letter. Unless such demand is made, the provisions of the enclosed permit shall be final and binding. If you have questions regarding this permit or related matters,please do not hesitate to contact me or Sonja Basinger at(704) 638-5375. S'ncer ly, Je ery A Greer Pretreatment Program Coordinator Enclosures 1915 Grubb Ferry Road Salisbury-Rowan Utilities Telephone(704)638-5375 Salisbury,NC 28144 Environmental Services Division Fax (704)638-8476 Sa/ish/04lUTIwa�► PERMIT INDUSTRIAL USER PRETREATMENT PERMIT TO DISCHARGE WASTEWATER UNDER THE CITY OF SALISBURY INDUSTRIAL PRETREATMENT PROGRAM In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable Federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the City of Salisbury Utilities Ordinance, the following industry, hereafter referred to by name or as the permittee: Permittee: FREIRICH FOODS SIC Code: 2013 40 CFR Category: N/A Facility Location: 815 WEST KERR STREET n r Mailing Address: P.O.BOX 1529 `C C Elva) SALISBURY FER r 3 2021 NORTH CAROLINA 28145-1529 Contact&Phone: Paul Bardinas 704-636-2621 NCDEoin NR/ NPDES Alternate Contact&Phone: Keith Myers 704-636-2621 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the Grant Creek and Town Creek Wastewater Treatment Trains of the Salisbury-Rowan Utilities listed below: Name of City Facility: City of Salisbury WWTP Name of Treatment Train Grant Creek Treatment Train NPDES Number: NC0023884 Treatment Facility Location 1915 Grubb Ferry Rd. Salisbury(Spencer),N.C.28144-1248 This permit and the authorization to discharge shall become effective at midnight on: March 30, 2021 This permit and the authorization to discharge shall expire at midnight on: March 30, 2026 Date:February 10,2021 Son' acing E omnental Services Manager SIU CODE: FRE Permit#0007 Page 1 of 17 PART I Specific Conditions Section 1. IUP Basic Information: General information on the discharger, the receiving POTW, the POTW's NPDES permit number, the effective date and expiration date of this permit, and the SIU's SIC code and Federal category, if applicable, can be found on the cover page of this document. Section 2. IUP Modification History: Effective Date Renewal or Modification Description of changes over previous IUP 04/04/94 Renewal 09/01/96 Renewal 11/06/98 Modified Increased flow,BOD,COD,TSS,TKN and Chloride 20% 11/08/99 Modified Increased flow,BOD,COD,TSS,TKN and Chloride 25% 05/15/01 Renewal 01/16/04 Modified New permit format and new mercury requirement 05/15/06 Renewal Issued new five year permit 07/01/06 Modified Added self-monitoring requirement 03/07/08 Modified New permit format and new mercury requirement 06/26/09 Modified New permit format and added ammonia nitrogen Monitoring 05/01/2011 Renewal Added monitoring for Total Phosphorus and Total Zinc (2/6). Added pH adjustment(caustic tank)to description; added state language for Part II General Cond.(2)Reporting;decreased due date for permit renewal applications and notification of process changes from 180 to 90 days;added Slug/Spill chart to Special Conditions;decreased POTW monitoring frequency from 1/6 to 1/12. 04/04/2012 Modified Permit is being modified to include the installation of a discharge flow meter and flume;increased pH range from 6-9 s.u.to 6-10 s.u.; removed self-monitoring requirement for pH and Temp.; modified Part I Specific Cond.(8)(e&f)Definitions to remove "ending at midnight local time";added Part III Special Conditions Section 4 Flow Measurement Requirements and Section 5 Certified Laboratory Analysis 09/06/2013 Modified Permit is being modified to relocate Pipe 01 at the request of SIU to the flume installed in 2012. This request is being made because the previous Pipe 01 location did not provide a consistent representative sample due to changes in the production schedules at the SIU which resulted in intermittent discharges;added self-monitoring for pH and Temperature per NCDENR- PERCS; updated Description of IUP Discharges Part I, Sec.4. 12/06/2013 Modification Added self-monitoring requirements for pH and temperature.Changed all references of"Division of Water Quality"to"Division of Water Resources". 04/08/2016 Renewal Increased flow from 0.135 to 0.150 mgd;increased BOD, COD,TSS,TKN and Chloride lbs/day; removed ammonia-nitrogen monitoring;added arsenic monitoring;clarified pH and temperature daily discharge monitoring;changed flow reports due date to postmarked by the 7th;revised Special Conditions Section 4 Flow Measurement Requirements to include sampling equipment maintenance and pH meter calibration requirements;changed all references to "NCDENR"to"NCDEQ". SIU CODE: FRE Permit#0007 Page 2 of 17 Section 2. IUP Modification History(Continued): Effective Date Renewal or Modification Description of changes over previous IUP 11/13/20 Modified Changed language in Part III Specific Conditions Section 2.Total Mercury to reflect test method EPA 1631E will be used for mercury monitoring and changed the minimum quantitation detection level to 1 ng/L.Removed IU self-monitoring 1/6 frequency for mercury.Added Laboratory detection levels on Effluent Limits Table. 3/30/2021 Renewal Removed Arsenic as a self-monitored parameter. Added Molybdenum as a self-monitored parameter with a 2/6 Industry Monitoring frequency @ a laboratory detection level of 10 pg/L. Section 3. Authorization to Discharge: a) The permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and Grant Creek or Town Creek Wastewater Treatment Train Facility identified on the cover page of this permit. b)The permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the units listed on both the application and inspection forms. The following treatment or pretreatment facilities as described in the permittee's application for this discharge permit: DESCRIPTION OF SIU's PRETREATMENT SYSTEM UNITS 1. Grease and Oil Separation 2. Grease Trap 3. DAF unit** 4. Caustic tank(pH adjustment) 5. Flow meter and Parshall flume ** The effluent is pumped from the grease interceptor into the storage tank then into the DAF unit. Treated effluent returns to the head of the grease pit then to the receiving public sewer. c) The permittee is hereby authorized to, if required by the Environmental Services Division of Salisbury-Rowan Utilities,and after receiving Authorization to Construct(A to C),construct and operate additional pretreatment units as needed to meet the effluent limitations described in this permit. Section 4. Description of IUP Discharges: Pipe 01 Discharge Point The discharge pit is 15 yards North of the plant on West Kerr Street. Discharge from the Grease Interceptor (GI)1"chamber receives plant waste,boiler blow down chiller runoff,supernatant from DAF;2"d chamber receives thawing water and flow from 1"chamber.Water from 1"chamber is pumped to holding tank then to DAF.Supernate from DAF is discharged back to 2"d chamber of the GI.2"d chamber of GI discharges directly to outlet riser pipe then through a parshall flume and wastewater discharge flow meter(Pipe 01). SIU CODE: FRE Permit#0007 Page 3 of 17 Section 5. Schematic of Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s)and connection to the sewer. Include and identify all regulated pipes. The location of the above discharge point(s) is shown in the diagram below: -AR "(A GR v3 a CO �� ax -73 xi c I st Chamber 2nd Chamber Influent EN* Effluent Flow Meter City Sewer Grease Interceptor Thaw — — Water • • Storage Tank . DAF Unit SIU CODE: FRE Permit#0007 Page 4 of 17 Section 6: Effluent Limits and Monitoring Requirements: EFFLUENT LIMITS TABLE - Pipe #01 WWTP Treatment Train: Grant Creek Treatment Train SIU Name: Freirich Foods POTW: City of Salisbury POTW NPDES#: NC0023884 Permit#: 0007 Effective Date: March 30,2021 Pipe#: #01 Expiration Date: March 30,2026 40 CFR#: N/A THE LIMITS IN THIS TABLE ARE: DISCHARGE FLOW LIMITS Limits for the Entire Permit Period: X Daily Maximum Maximum Monthly Avg. Interim Limits for Period#1: Interim Limits for Period#2: 0.150 MGD Final Limits: 1. pH Limit -The pH of this discharge, identified by the pipe number indicated above, shall be within the range of 6.00 to 10.00 standard units at all times. 2. Temperature Limit - The temperature of the discharge, identified by the pipe number stated above, shall be less than 65.5 degrees Celsius at all times. 3. pH and Temperature shall be measured at the discharge site on a grab sample, and each shall be measured immediately upon collection of the grab sample. Limited Parameter Daily Maximum Industry POTW Sample Laboratory and Maximum Monthly Monitoring Monitoring Collection Detection Units Limit Average Frequency Frequency Method Level Limit Flow,MGD 0.150 --- *Daily/Continuous 1/12 Effluent Discharge Flow Meter pH,s.u.(1)(3) --- ** Daily 1/12 Grab Temperature,Celcius(2)(3) --- ** Daily 1/12 Grab BOD,lb/day 1,520 --- 2/6 1/12 Composite 2 mg/L COD,lb/day 2,677 --- 2/6 1/12 Composite 10 mg/L TSS,lb/day 500 --- 2/6 1/12 Composite 2.5 mg/L TKN,lb/day 250 --- 2/6 1/12 Composite 1 mg/L Chloride,lb/day 2,503 --- 2/6 1/12 Composite 10mg/L Oil&Grease,mg/1 100 ---- 2/6 1/12 Grab 5 mg/L Total Phosphorus,mg/I Monitor --- 2/6 1/12 Composite .01 mg/L Total Zinc,mg/1 Monitor --- 2/6 1/12 Composite 10 pg/1 Molybdenum,mg/L Monitor ---- 2/6 1/12 Composite 10 pg/1 Mercury,ng/I its Monitor --- --- 1/12 Grab 1.0 ng/L *Record effluent flow meter reading daily. ** Monitor and record for pH and Temperature any day in which a wastewater discharge occurs. ***There shall be no discharge of floating solids or visible foam in other than trace amounts. 4 Monitor per Special Conditions in Part HI of this permit. SIU CODE: FRE Permit#0007 Page 5 of 17 Section 7. Semi-Annual Reports-Requirements for Industrial Dischargers: The permittee,whether subject to Federal categorical standards or not[40 CFR 403.12(e)&40 CFR 403.12(h)],shall submit Semi-Annual Reports covering the months of January through June,and the months of July through December. The report for the period of January through June shall be postmarked no later than July 10th. The report for July through December shall be postmarked no later than January 10th, and must contain the following information listed below. A. Non-Categorical Dischargers shall submit (1)A description of the nature,concentration,and flow rate for any new or previously unreported discharge containing any substance limited by this permit or prohibited by the City of Salisbury Sewer Use Ordinance. (2)The results of any monitoring in excess of that required by this permit, if the results were determined by a North Carolina certified laboratory. (See paragraph 6, "Additional Monitoring by Permittee," below.) Monitoring results obtained from a laboratory not certified by the state of North Carolina must also be reported, but the wording "Non- certified results"must be clearly indicated on each page of data submitted. (3)A written description of any change or modification to the permittee's pretreatment process equipment that has not previously been submitted in writing. (4) A report of any increase or decrease in average water consumption of more than ten percent of the amount consumed during the previous semi-annual report period. (5)A report of any change in production rate that amounted to more than ten percent of the rate during the previous semi-annual report period. (6)A report containing a description of any unreported modification of manufacturing facilities that has occurred since the last semi-annual report, if that modification had the potential of affecting any wastewater discharged by the permittee.(See also the requirements of Part II.,General Conditions,Paragraph#25,"Reports of Changed Conditions.") (7) Copies of Material Safety Data Sheets not previously submitted for any substance present on the permittee's premises during the period covered by the report, if that substance contains pollutants limited by this permit or prohibited by the Salisbury Utilities Ordinance. (8) At least once during the six-month period covered by each semi-annual report, a letter, calibration certificate, or similar documentation signed by a qualified professional who has the ability to calibrate the pennittee's discharge flow monitoring equipment to design accuracy specifications. The documentation submitted shall also indicate whether any adjustment was required to bring the flow measurement system within specifications. B.Categorical Dischargers: In addition to the above reporting requirements for non-categorical dischargers,the permittee whose process is subject to Federal categorical production-based limits shall keep records of average daily production rates for that categorical process. The permittee shall include a summary of average production rates in each semi-annual report. The average production rate that is reported shall be based on the past two six-month compliance periods.The months on which the permittee bases the average production rates must be clearly noted on the production report. SIU CODE: FRE Permit#0007 Page 6 of 17 Section 8. General Definitions In addition to the definitions in the City of Salisbury Sewer Use Ordinance the following definitions and requirements apply: a. The "City" when referred to in the text of this permit shall mean the Environmental Services Division of Salisbury- Rowan Utilities. b. "Daily" shall mean any day or any part of a day during which the permittee's process operates or on which a wastewater discharge occurs. c. A "grab sample," for monitoring requirements, shall mean a single "dip and take" sample, not exceeding fifteen minutes total collection time,taken at a representative point in the discharge stream. d. A "composite sample," for monitoring requirements, shall mean the daily collection of a minimum of one grab sample,not less than 100 ml,collected per hour for each hour during the entire discharge period of 24 hours. e.A "daily average" shall mean the sum of all values obtained for a parameter in any twenty-four hour period divided by the number of results for that parameter from analysis of samples collected during that twenty-four hour period. f.A"daily maximum" shall mean the largest numerical result obtained for a parameter in any twenty-four hour period from analysis of samples collected during that twenty-four hour period. g.A"four-day average"for a parameter shall mean the average value obtained for a parameter from a minimum of four individual composite samples collected within the same calendar month. h. A "monthly average" shall mean the sum of all values obtained for a parameter in a calendar month,divided by the number of results for that parameter in that calendar month. i. A "sampling event" shall mean the collection of a grab or composite sample at the discharge point(s) described in Part I.A.of this permit and the proper preservation of those samples during and after collection. j.A "monitoring event" shall mean a sampling event, followed by proper analysis of the samples collected within the regulated holding time, completion of required chain-of-custody, IDMR forms, and other documentation, and filing with the Environmental Services Division the required analytical reports by the applicable deadline Reference General Conditions Part 2b. k. "TTO"or"Total Toxic Organics"shall mean the sum of the concentrations of the toxic organic compounds listed in 40 CFR 433.11 (e)that apply to the permittee's process discharge. I. "Toxicity" shall mean the qualitative characteristic of a discharge which is measured by the bioassay procedure currently approved by the State of North Carolina which uses live Ceriodaphnia to indicate the presence or absence of toxic substances in wastewater discharges. m. "PriorityPollutants" shall mean those organic chemicals, metals, and other substances defined in the Federal g Register 40 CFR Part 122,Appendix D. n.The"Semi-Annual Report Periods"shall mean the intervals of January through June,and July through December of each year. o. The term "Sewer Use Ordinance" shall mean the most recent revision of those parts of the City of Salisbury's Utilities Ordinance which regulate discharges to the City of Salisbury collection system, particularly Chapter 25, Article VII,Sewer Use Regulations. p. A "slug" or "slug discharge" is any discharge of a non-routine, episodic nature, including but not limited to an accidental spill or a non-customary batch discharge. SIU CODE: FRE Permit#0007 Page 7 of 17 q. A "three-day average" for a parameter shall mean the average value obtained for a parameter from a minimum of three individual composite samples collected within the same calendar month. Monitoring frequency of 1/12 when applied to monitoring of SIU's by Environmental Services shall mean a minimum of one monitoring event during the months of January through December. Monitoring frequency for industrial dischargers is designated as a fraction of each semi-annual report period. The fractional designations used in this permit shall have the following meanings when applied to self-monitoring by SIU's. 1. 1/6 Shall mean one monitoring event during January or February and one monitoring event during July or August. 2.2/6 Shall mean one monitoring event during each calendar month of January,February,July,and August. 3.3/6 Shall mean one monitoring event during each calendar month of January,February,March,July,August, and September. 4.4/6 Shall mean one monitoring event during each calendar month of January,February,March,April,July, August,September,and October. 5.5/6 Shall mean one monitoring event during every calendar month except the months of June and December. 6.6/6 Shall mean one monitoring event during every calendar month. 7. 1/12 Shall mean one monitoring event during each calendar year,with that monitoring event being completed during one of the following months:January,February,March,July,August,or September. Section 9. Monitoring by the Permittee(Self-Monitoring) Each permittee shall monitor its discharge(s) at the frequency stated earlier in this permit's "Effluent Limits Table," except that the permittee may elect to monitor more often than required herein. (a) To determine compliance with the Daily Maximum limits of this permit, the permittee shall conduct at least one monitoring event for each limited parameter during each calendar month as indicated by the required monitoring frequency. (b)The permittee,if so required by 40 CFR 433.10 et.seq.,or if required by any other Federal,State,or City regulation or requirement, shall monitor for Total Toxic Organics. If required to monitor, the permittee shall monitor or shall submit certification for TTO as required in the applicable Federal regulation. Section 10. Flow Measurement and Reporting Requirements: Dischargers subject to Federal categorical mass-based effluent limits, production-based effluent limits, or Combined Wastestream Formula effluent limits must install and maintain appropriate discharge flow measurement devices utilizing methods consistent with approved scientific practices to insure the accuracy and reliability of measurements of the volume of all discharges which are required to be monitored by this permit. Dischargers not otherwise required to install such discharge flow measurement devices,may be required by the Environmental Services Division to install the devices if,in their judgment,such devices are necessary. A.Measurement Frequency and Reporting 1.The flow measurement frequency for each discharge point regulated by this permit is continuous. 2.The total discharge volume from the beginning to the end of each composite sampling event shall be recorded in gallons per day or million gallons per day and shall be reported to Environmental Services in those units along with the analytical data from the sampling event.A State-approved Indirect Discharge Monitoring Report(IDMR)form shall also be submitted for each sampling event.The flow recorded during the sampling event shall be converted to thousands of gallons per day,and shall be indicated in those units on the IDMR form. 3.During every calendar month,the permittee shall maintain a log of readings from the totalizer of each discharge flowmeter.The permittee shall record a totalizer entry for each day of the month that a discharge occurred.For any SIB CODE: FRE Permit#0007 Page 8 of 17 day during which a totalizer reading did not increase,a notation shall be made on the log indicating the reason there was no change.Daily totalizer readings shall be recorded at 24 hour intervals,within+/- 1.0 hour of a regular time established by the permittee. 4.The permittee shall submit to Environmental Services post marked no later than the 7th of each month,copies of all totalizer logs compiled during the previous month.Each monthly log submitted must clearly show the meter manufacturer's name,the serial number of the device,the original date of installation,the units of flow(gallons, cubic feet,etc.),and the factor by which the difference in consecutive totalizer readings must be multiplied to obtain the actual volume discharged. Logs may be faxed(704-638-8541),mailed or emailed to the Pretreatment Coordinator. 5.Permittee shall also show on each monthly log,a calculation of:(a)The total flow from the first day of each month through the first day of the following month,and(b)the total flow for each 24 hour period.The calculated flow must be converted by the permittee to units of gallons or million gallons as appropriate. B.Alternate Flow Measurement Method The flow discharged by any permittee not required to maintain a discharge flow metering system shall be considered equal to 100%of the permittee's total water consumption if measured by devices maintained by the Salisbury-Rowan Utilities,except that: 1.If permittee demonstrates that a constant ratio exists between total wastewater volume discharged and total water consumed,the Environmental Services Division of Salisbury-Rowan Utilities may,at its discretion,allow the permittee to calculate total discharge flow from total consumption based on the that ratio,which must be periodically re-established to the satisfaction of Environmental Services. 2.If the permittee demonstrates to the satisfaction of Environmental Services that a significant fraction of water consumption is routinely retained in a product and is not discharged to the sewer system,then the Environmental Services Division of Salisbury-Rowan Utilities may,at its discretion,allow for the fraction of water consumption, which is retained in the product. 3.If an allowance is made for discharge flow as described in paragraph 1 or 2,above,the resulting adjusted discharge flow shall be used only for compliance with mass limits of this permit,if present herein. C.Calibration of Flow Measurement Devices Each permittee required to measure discharge flow must consistently maintain such equipment in operating condition and within design accuracy specifications. Calibration shall be performed at least once during each semi-annual report period as stated in section 7.A.(8),preceding. SIU CODE: FRE Permit#0007 Page 9 of 17 PART II General Conditions Section 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and,unless otherwise specified, before the effluent joins or is diluted by any other wastestream,body of water,or substance.Monitoring points shall not be changed without notification to,and approval by,the permit issuing authority. Section 2. Reporting a)Monitoring results obtained by the permittee shall be summarized and reported on Indirect Discharge Monitoring Report Forms(IDMR),postmarked no later than the last calendar day following the month in which the samples were taken.If no discharge occurs during a calendar month in which a sampling event was to have occurred,an IDMR form with the phrase"no discharge"shall be submitted for that month.Copies of these and all other reports required herein shall be submitted to the following address: Salisbury-Rowan Utilities Environmental Services Division Pretreatment Program Coordinator 1915 Grubb Ferry Road Salisbury,N.C.28144-1248 b)If the sampling performed by the permittee indicates a violation,the permittee shall notify Environmental Services within 24 hours of becoming aware of the violation.The permittee shall also repeat the sampling and analysis and submit the results of the repeat analysis to Environmental Services within 30 days after becoming aware of the violation. Section 3. Test Procedures Test procedures for the analysis of pollutants shall be performed in accordance with the techniques prescribed in 40 CFR Part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit.In addition,the test procedure shall be conducted utilizing recognized techniques that will produce the lowest practical detection limit for each analyte and sample matrix. Section 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s)designated herein(Pipe 01)more frequently than required by this permit,using approved analytical methods as specified above,the results of such monitoring shall be submitted to the Environmental Services Division.The Environmental Services Division may require more frequent monitoring,or the monitoring of other pollutants not required in this permit by written notification. Section 5. Duty to Comply The permittee must comply with all conditions of this permit.Any permit noncompliance constitutes a violation of the Sewer Use Ordinance and is grounds for possible enforcement action. Section 6. Duty to Mitigate-Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health,the POTW,the waters receiving the POTW's discharge,or the environment. SIU CODE: FRE Permit#0007 Page 10 of 17 Section 7. Facilities Operation, Bypass The permittee shall at all times maintain in good working order and operate as efficiently as possible,all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit.Bypass of treatment facilities is prohibited except when approved in advance by the Environmental Services Division of Salisbury-Rowan Utilities.Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17. Section 8. Removed Substances Solids,sludges,filter backwash,or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the sewer system. The permittee is responsible for assuring its compliance with any requirements regarding the generation, treatment,storage,and/or disposal of"Hazardous waste"as defined under the Federal Resource Conservation and Recovery Act. Section 9. Upset Conditions An"upset"means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent limitations of this permit because of factors beyond the reasonable control of the permittee.An upset does not include noncompliance to the extent caused by operational error,improperly designed or inadequate treatment facilities,lack of preventative maintenance,or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance.The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. Section 10. Right of Entry The permittee shall allow the staff of the State of North Carolina Department of Environmental Quality,Division of Water Resources,the Regional Administrator of the Environmental Protection Agency,the Environmental Services Division of Salisbury-Rowan Utilities and/or their authorized representatives,upon the presentation of credentials: a)To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit;and b)At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit;to inspect any monitoring equipment or monitoring method required in this permit;and to sample any discharge of pollutants. Section 11. Availability of Records and Reports The permittee shall retain records of all monitoring information,including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. These,and any other records and data maintained by the permittee which provide information related to the operation of the pennittee's pretreatment system or which may influence the quality of the permittee's discharge, shall be made available by the pennittee during inspections by the Environmental Services Division;the Department of Environmental Quality;and by the Environmental Protection Agency. Except for data determined to be confidential under the Sewer Use Ordinance,all reports prepared in accordance with the terms of this permit shall be available for public inspection at the Environmental Services Division.As required by the Sewer Use Ordinance,effluent data shall not be considered confidential. SIU CODE: FRE Permit#0007 Page 11 of 17 Section 12. Duty to Provide Information The permittee shall furnish to the Director or his designees,within a reasonable time,any information which the Director,or his designee,or the Division of Water Resources may request to determine whether cause exists for modifying,revoking and reissuing,or terminating this permit or to determine compliance with this permit.The permittee shall also furnish,upon request,copies of records that are required to be kept by this permit. Section 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be signed and certified by the Authorized Representative as defined under the Sewer Use Ordinance.If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility,or overall responsibility for environmental matters for the company,a new authorization satisfying the requirements of this section must be submitted to Environmental Services Division prior to or together with any reports to be signed by an authorized representative. Section 14. Toxic Pollutants If a toxic effluent standard or prohibition(including any schedule of compliance specified in such effluent standard or prohibition)is established under Section 307(a)of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit,this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and permittee ermittee so notified. Section 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. Section 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities,liabilities,or penalties established pursuant to any applicable Federal and/or State law or regulation. Section 17. Penalties The Sewer Use Ordinance of the City of Salisbury provides that any person who violates a permit condition is subject to a civil penalty not to exceed$25,000 dollars per day of such violation. Under state law,(NCGS 143-215.6B),under certain circumstances it is a crime to violate terms,conditions,or requirements of pretreatment permits.It is a crime to knowingly make any false statement,representation,or certification in any record or other document submitted or required to be maintained under this permit,including monitoring reports or reports of compliance or noncompliance.These crimes are enforced at the prosecutorial discretion of the local District Attorney. Section 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. Section 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner,new user,different premises,or a new or changed operation without approval of the Environmental Services Division of Salisbury-Rowan Utilities. SIU CODE: FRE Permit#0007 Page 12 of 17 Section 20. Property Rights This permit does not convey any property rights in either real or personal property,or any exclusive privileges,nor does it authorize any injury to private property or any invasion of personal rights,nor any infringement of Federal, State or local laws or regulations. Section 21. Severability The provisions of this permit are severable and,if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid,the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. Section 22. Permit Modification,Revocation,Termination This permit may be modified,revoked and reissued or terminated with cause in accordance to the requirements of the City of Salisbury's Sewer Use Ordinance and North Carolina General Statute or implementing regulations. Section 23. Re-Application for Permit Renewal The permittee is responsible for filing an application for re-issuance of this permit at least 90 days prior to its expiration date. Section 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. Section 25. Reports of Changed Conditions The permittee shall give notice to the Environmental Services Division of any planned significant changes to the permittee's operations or system,which might alter the nature,quality,or volume of its wastewater at least 90 days before the change.The permittee shall not begin the changes until receiving written approval from Environmental Services Division.Also see Part III(1),Special Conditions below for additional reporting requirements for spill/slug issues. Significant changes my include but are not limited to: (a) increases or decrease to production (b) increases in discharge of previously reported pollutants; (c) discharge of pollutants not previously reported to the Environmental Services Division; (d) new or changed product lines (e) new or changed manufacturing processes and/or chemicals;or (t) new or changed customers. Section 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Environmental Services Division and written approval and an Authorization to Construct (A to C)have been issued. Section 27. Reopener This permit shall be modified or,alternatively,revoked and reissued to comply with any applicable effluent standard or limitation for the control of any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit.The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. SIU CODE: FRE Permit#0007 Page 13 of 17 Section 28. Categorical Reopener This permit shall be modified,or alternatively,revoked and reissued,to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C)and(D),304(bX2),and 307(aX2)of the Clean Water Act,if the effluent standard or limitation so issued or approved: a)contains different conditions or is otherwise more stringent than any effluent limitation in this permit;or b)controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. Section 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5(a)and(b)of the Federal pretreatment regulations. Section 30. Reports of Potential Problems The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit.The permittee shall also notify the POTW which it's facility discharges to and Environmental Services Division immediately of any changes at its facility affecting the potential for spills and other accidental discharge,discharge of a non-routine,episodic nature,a non-customary batch discharge,or a slug load as defined in the Sewer Use Ordinance. The permittee shall notify the Environmental Services Division immediately by telephone of all discharges that could cause problems to the POTW including any slug loadings as defined by 40 CFR 403.5(b)and the Sewer Use Ordinance. If the permittee experiences such a discharge,the permittee shall inform the Environmental Services Division immediately upon the first awareness of the commencement of the discharge.Notification shall include location of the discharge,type of waste,concentration,and volume-if known-and corrective actions taken by the permittee.A written follow-up report thereof shall be filed by the permittee within five(5)days,unless waived by the Environmental Services Division. Additionally,the permittee in the event of the release of a slug discharge which may present a hazard to the public, to municipal employees,or which may do harm to the collection system,treatment facilities or the treatment process,the discharger must notify by telephone immediately the following persons or agencies until the accidental spill has been reported: o City of Salisbury Fire Department(704)638-5351 o Environmental Services Division,Pretreatment Department,704-638-5375,(8:O0am-4:30pm) o Water/Sewer Maintenance&Construction Division (Emergencies affecting water or sewer service.)704-638-5339 o Grant Creek Treatment Train*(24 hr.-7 days/wk)704-638-5374 o Town Creek Treatment Train *(24 hr.-7 days/wk)704-638-5377 *[Notify the municipal treatment train plant Operator in Charge at the facility into which you are permitted to discharge. That information is available on the cover page of this permit.] Such notification will not relieve the permittee from any liability,which may be incurred as a result of the discharge, but failure to notify shall be a violation of this permit and subject to enforcement action,including revocation or termination of this permit. SIU CODE: FRE Permit#0007 Page 14 of 17 Section 31. Signatory Requirements All reports or information submitted to fulfill the requirements of this permit must be signed and certified by a ranking and duly-authorized agent of the permittee. The following certification statement must be included as an integral part of each report listed above under "Signatory Requirements"and must be signed by the permittee's authorized agent: "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons directly responsible for gathering the information,the information submitted is,to the best of my knowledge and belief,true,accurate,and complete. I am aware that there are significant penalties for submitting false information,including the possibility of fine and imprisonment for knowing violations. (Signature) (Date) (Title) SIU CODE: FRE Permit#0007 Page 15 of 17 PART III Special Conditions Section 1. Required Slug/Spill Control Plan: The permittee shall provide protection from accidental discharges of prohibited materials or other substances regulated by this permit. The permittee is hereby notified that he shall develop,submit,obtain Environmental Services Division approval of,and implement a written Slug/Spill Control Plan within 90 days of the effective date of this permit. Description of Measure,Activity,Plan,etc. Required Completion/Implementation Date I. Implementation of current and updated Slug/Spill Continuous Control Plan upon POTW approval 2. Review and update Slug/Spill Control Plan to assure Annual update(based on calendar year) continuous effectiveness to be submitted to POTW for approval within 30 days of revision date. The plan submitted shall include the following measures as necessary to assure protection of the POTW from slug loads:the construction of containment dikes around pretreatment units,around process units containing liquids,and chemical storage areas;the rerouting of floor drains in manufacturing areas to a holding area located upstream of the discharge to the pretreatment unit;and the plugging of floor drains in chemical storage areas,and in other areas as needed to protect the POTW. The permittee shall provide updates to the Environmental Services Division as required by Part II(30)of this permit. Modifications to the measures shall be approved by Environmental Services prior to installation/ implementation. If a measure fails,Environmental Services shall be notified within 24 hours. Section 2. Total Mercury: Beginning January 1,2021,test method EPA 1631E will be used for mercury monitoring.Laboratories must be North Carolina certified and able to reach a minimum quantitation level of 1.0 ng/l. The Permittee shall perform quarterly Mercury monitoring in January,February and March 2021 and submit results on IDMR form to this office. If the quarterly average indicates total mercury present in the permittee's discharge at a concentration exceeding 50 ng/L every effort should be made by the permittee to fmd the source of mercury in their effluent and submit to this office the findings and corrective actions taken.The permittee will then be required to perform quarterly Mercury monitoring in July,August and September 2021 and submit results as above. This permit may be re-opened by the Environmental Services Division to impose a numerical limit for total mercury. Section 3. Conditions Affecting WWTP Performance Should pollutants discharged by the permittee contribute to a degradation of the performance of the POTW,then Environmental Services may require the permittee to conduct a treatability study for the suspect pollutant(s).In addition,Environmental Services may reopen and modify this permit as necessary to further regulate any pollutants causing such degradation of performance. SIU CODE: FRE Permit#0007 Page 16 of 17 Section 4. Flow Measurement Requirements a. The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges.Devices installed shall be continuous recording flow meter capable of measuring flows with a maximum deviation of less than 10% from true discharge rates throughout the range of expected discharge volumes based on water consumption. The devices (and associated flow channels) shall be installed, calibrated, and maintained to ensure accuracy. The meter shall be calibrated at a minimum of once every six months. Modifications to the flow metering equipment shall be approved by Environmental Services prior to installation. If a required flow measurement device fails, Environmental Services shall be notified within 24 hours. The permittee has 72 hours to return to compliance (and report total water consumption in the interim). b. The sampling point and associated sampling equipment(including sampling tubing)shall be properly maintained at all times. c. Calibration and documentation of pH meter is required for all wastewater needing pH adjustment. pH must be compliant with effluent limits prior to discharge into City sewer. Record of the initial pH and the adjusted pH shall be documented in log. Section 5. Certified Laboratory Analysis Pollutant analysis shall be performed by a North Carolina Division of Water Resources Certified Laboratory that is certified in the analysis of the pollutant in wastewater. SIU CODE: FRE Permit#0007 Page 17 of 17 Salisbury-Aran IUP SYNOPSIS CITY OF SALISBURY- INDUSTRIAL PRETREATMENT PROGRAM February 10,2021 A. IUP Basic Information Receiving Control Authority & WWTP name : POTW NPDES # : City of Salisbury WWTP NC0023884 IUP Name : IUP Number : Freirich Foods 007 IUP Effective date : Pipe Numbers, list all March 30, 2021 regulated pipes: 01 IUP Expiration date : IUP 40 CFR # (if March 30, 2026 applicable), or N/A: N/A B. IUP Survey & Application form RECE I\ t' Enclosed FEB 2 3 2021 C. IU Inspection form NCDEQ/D%A1c ,'-: S Enclosed D. RATIONALE FOR LIMITATIONS: As listed on the IUP Effluent Limits Page, PART I, Section 6 of the IUP. RATIONALE #1 : Review of IU Monitoring Data, with no Over Allocation situation: Arsenic monitoring parameter was removed due to all sample analysis results @ less than (<) Laboratory detection levels for the duration of the last 5 year permitting cycle. Molybdenum monitoring parameter added due to sample analysis detections during City-monitoring LTMP events from 2018, 2019, and 2020 . SIU CODE: FRE PERMIT #0007 Page 1 RATIONALE #2 : Categorical Industrial Limits, with no Over Allocation situation: N/A RATIONALE #3a: Over Allocation Prevention, with IU pollutant reduction: N/A RATIONALE #3b: Interim Limits for IU pollutant reduction: N/A RATIONALE #4 : 4 . ) Other Rationale for Limitations : The following basis was used for developing IUP Limits. Flow: Unchanged ( . 150 mgd) : No exceedance violations in past 5 year permit cycle and historical data was reviewed. pH and Temp: per SUO BOD: Unchanged (1, 520 lbs/day) -Historical Data/HWA reviewed COD: Unchanged (2, 6771bs/day) - Historical Data/HWA reviewed TSS: Unchanged (500 lbs/day) - Historical Data/HWA reviewed TKN: Unchanged (250 lbs/day) - Historical Data/HWA reviewed Chloride: Unchanged (1, 520 lbs/day) -Historical Data/HWA reviewed. Oil Grease: Unchanged (100 mg/L) , SIU averaged approximately 53 . 8 mg/L during the past 5 year permit cycle. SIU is a meat processor and fat is a part of their process. SIU CODE: FRE PERMIT #0007 Page 2 RATIONALE #5: No Limit needed or assigned in an IUP: The following pollutants were not assigned numerical limits in this IUP because the loadings for these pollutants from this IU were above the SUO Local Limits, but less than 5% of the MAHL. The loading of these pollutants from this IU is considered insignificant at this time. Pollutant Avg SIU Avg SIU lbs/day % of MAHL 5% mg/1 MAHL, lbs/day Molybdenum 0 . 033 . 022 . 0625 1 . 7597 Zinc 0 . 319 0 . 1105 .24 2 . 3096 Phosphorus 77 . 5 36. 04 N/A N/A Mercury < . 0002 . 000035 . 09962 . 001757 SIU CODE: FRE PERMIT #0007 Page 3 Salisbury-Rimy SALISBURY-ROWAN UTILITIES ENVIRONMENTAL SERVICES DIVISION INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION The information provided on this questionnaire serves two functions: 1. To determine if your facility is in need of a Significant Industrial User(SIU) Industrial User Pretreatment Permit(IUP)for the discharge of wastewater to the City of Salisbury's Publicly Owned Treatment Works (POTW) sanitary sewer system. 2. If a SIU IUP is required,this survey shall serve as the application for that IUP and the information will be used to issue the IUP. PLEASE REFER TO THE GUIDANCE FOR COMPLETING THE INDUSTRIAL USER SURVEY/APPLICATION INSTRUCTIONS, INCLUDED WITH THIS APPLICATION. Submit this application along with a non-refundable application fee of$250.00 to: Salisbury-Rowan Utilities Environmental Services Division 1915 Grubb Ferry Road Salisbury, N.C. 28144-1248 Attn.: Pretreatment Program Coordinator Your permit application cannot be processed until all analytical results from a North Carolina certified laboratory are submitted.A respresentative list of N.C. certified laboratories may be obtained from the Pretreatment Program Coordinator if not supplied with this application.The applicant is responsible for verifying that the laboratory's North Carolina certification is current before contracting for analytical work. Unless instructed otherwise, each applicant must submit the results of the following effluent analyses: BOD Nitrate+Nitrite Total Zinc pH* Total Arsenic Temperature* Total Cadmium Total Phosphorus Total Chromium Total Suspended Solids Total Copper Total Kjeldahl Nitrogen Total Lead Chemical Oxygen Demand Total Mercury Cyanide Total Nickel Ammonia Total Silver Analyses indicated by"*" must be performed on grab samples. The remaining analyses listed above must be performed on a 1 hr.x 24 hr. composite sample preserved according to EPA protocols. Analytical reports must be accompanied by sample preservation and chain-of-custody documentation. Additional sampling and analysis may be required, depending on the characteristics of the discharge,the nature of the process,and whether your facility's Categoric al Standards. discharge is subject to FederalCatego c INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION STATUS of APPLICANT/APPLICATION - PLEASE CHECK ONE [ ] New Permit for Proposed Discharge Anticipated Date of initial process wastewater discharge [ ] Existing Unpermitted Discharge [X] Permit Renewal for Existing SIU Permit,existing non-SIU permit, or other written permission from POTW. Note If this application requests a greater amount of wastewater discharge[flow], a greater amount of pollutant discharge or a discharge of different pollutants than specified in the last wastewater permit application for this facility, or any other significant changes, please indicate this as needed in the applicable Questions, especially Questions A8 and E7. Note to Signing Official: In accordance with Title 40 of the Code of Federal Regulations Part 403.14, information and data provided in this questionnaire which identifies the content, volume, and frequency of discharge shall be available to the public without restriction. Requests for confidential treatment of other Information shall be governed by procedures specified in 40 CFR Part 2. This is to be signed by the Authorized Representative of your firm,as defined in 40 CFR Part 403.12 (I)and Section 25-1 of the Code of the City of Salisbury, after adequate completion of this form and review of the information by the signing representative. I, Paul Bardinas (print name), President (print title), certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information submitted is,to the best of my knowledge and belief, accurate and complete. I am an authorized representative of the user and am authorized to execute this certification on behalf of the user. I am aware that there are significant penalties for submitting false information in violation of this certification, including the possibility of fines and/or imprisonment. I also certify that I have completed the necessary notification as required by the POTW to document my qualification as an Authorized Representative as set forth in 40 CFR Part 403.12 (I) and Section 25-1 of the Code of the City of Salisbury. 1/20/2021 —` re- Date Signature of Representative (Seal, if applicable) IUP Application/Industrial Waste Survey 2012 Page 2 of 23 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION A—GENERAL INFORMATION 1. For the production or manufacturing facility for which this application is being completed: Facility name Freirich Foods Physical address 815 West Kerr Street, Salisbury, NC 28144 Mailing address(if different) General Telephone Number 704-636-2621 General Fax Number 704-636-4650 Website www.freirich.com 2. If applicable, general information about the corporate office, parent company, etc. [ I N/A Company name Physical address Mailing address(if different) _ General Telephone Number General Fax Number Website 3. Primary Authorized Representative authorized to represent this firm in official dealings with the Publicly Owned Treatment Works(POTW). Name Paul Bardinas Title President Telephone/Cell/Fax 704-636-2621/704-798-3039/704-636-4650 Email paulbardinas@aol.com Primary work X Facility _Corporate Office Other—List address here: location: 4. Alternate Authorized Contact for when the Primary Authorized Representative is not available. Name Keith Myers Title Plant Engineer Telephone/Cell/Fax 704-636-2621/704-640-1222/704-636-4650 Email Primary work X Facility _Corporate Office Other—List address here: location: 5. On-Site Contact. If neither person identified in items 3 and 4 above are located at the production or manufacturing facility for which this application is being completed provide an on-site contact person available to answer questions regarding statements made on this survey as well as conduct a walkthrough of the facility: Name Title _ Telephone/Cell/Fax Email IUP Application/Industrial Waste Survey 2012 Page 3 of 23 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION A—GENERAL INFORMATION -continued 6. Identify the general type of manufacturing, production and/or service(s)conducted at the site(i.e. electroplating, printing, painting, food processing,warehousing, meat packing, machine shop, etc.). Greater detail to be provided in question A. 7. Food (Meat) Processing 7. Provide a detailed narrative description of the manufacturing/production rocess es and/or service activities Pprocess(es)) identified in question A.6. and conducted at the facility identified in question A. 1. The processing of raw meat(beef and pork) including;trimming,tenderizing, injecting, cooking, slicing cooling and shipping. 8. Are any process changes or expansions planned during the next five years? [ ]Yes [X] No If yes, describe the nature of the planned changes or expansions. As needed, clarify if answers to other application questions are for before or after the change/expansion. If the facility has an existing permit, indicate if these changes could or will result in the facility requesting changes to their existing permit. 9. List the Standard Industrial Classification Number(s) (SIC#)or North American Industry Classification System (NAICS)codes for your facility. If listing more than one code, indicate the percentage of production. SIC/NAICS code: 2013 Percentage of production 100% 10. In what month and year were the facility's operation(s)at this location (as specified in A. 7. above) established and under what name? Facility Name Month Year Freirich Foods 1985 11. Has your facility undergone any changes in licensed ownership since the date noted in question A. 10? [ ]Yes [X] No If yes, complete table. Facility Name Month Year IUP Application/Industrial Waste Survey 2012 Page 4 of 23 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION Section B—Flow Diagram/Schematics,Site Layout, and Pretreatment System Flow Diagram [See the Guidance Document for Completing the Industrial User Wastewater Survey and Discharge Permit Application included with this application. PRODUCTION/PROCESS SCHEMATIC FLOW DIAGRAM(REQUIRED) 2 0 v EE o <0 � r .4 I Pe,.. - 0 W � r c G R__ m u ` 1.6 c E � i cf 0 a. ,qo L m U v CO ca t- F m d O ' a C /° - no O / 7.. `"o E u / Cl m Ili- K L / 12 —y 3 IX ® o Ll r . N N ,E I m ez N G / O O' a a wo a.Li-, N U O. mo L. d 1 4 1 Lii , +-1-_____,,,,_, .- 1 i_ IUP Application/Industrial Waste Survey 2012 Page 5 of 23 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION Section B—Flow Diagram/Schematics,Site Layout, and Pretreatment System Flow Diagram [See the Guidance Document for Completing the Industrial User Wastewater Survey and Discharge Permit Application included with this application. PLANT SITE LAYOUT(REQUIRED) IT' rI,. .1 1 gym,__" i 1 , $/il. . . - ).-',, \\- \\ S. \\\♦ \\ \ \\ \\\ \ \\•�, \ID `\17 fr 11 I( \ \�\ ..\\ \ \\ \`\\\\�`\ \\ \\ e <nF \v� y� : �v vVvy;vv\` Ti , \,..','.N.. ,\ \ X\ \\` \\ \\\ \\ \\ fia _a f �) 4 liup mI A O I r • 1 \• \\\I A' . V� 4.* .4,X'.• . i yp . \. \\\ \�• \\`\`\ � a-'c. Vic';, �- f) \' ' '''/ I Si • 4 ..;.;_. .., .., .... .... 1 .E',.. 1 ;: \ \•s>--,:,,.:.',;-.,-:\ ,s,,.,:.-1t, ---/II -A gip/ " i\ ,` ; ;�,� - i,,i ., .e. / / s / / b ar \ \\ \\ \▪ \ 3t _ z 2 t '�R 11‘(/ ' . . \ . vPN \\: t IPr � RAMP I BOi LARDS / i <r; �'�, m I� I I Y I' \\i. s m R o ,� N gyp. ,(.�`�-.....-- ..._ __{ __ - .. ff�L lg :. IUP Application/Industrial Waste Survey 2012 Page 6 of 23 D —4 " O s' o0 L DAF 702- - f m 0 c :LJ 5C N T.o v Grease Pit — — \ __._�_ 3 chi C w i ;�M: a CD / ' - - c O 3 C1 D NJ -,-"MT, ..; :''/.-:,"/11/// ' ''.------ ' .-::-. t- - .,.r TAN , ---z.%---.. ---\ --,„,. CIT- --I %; /:�//�/%�////Jj/ //As �!!! c \`` 4..Q Log r o ari m ••/i•�/�I;7�/ /�i���/���/�/.// �. • _ TRENCH CRAW S 8- .N,V!i!r \ p. C W ...__ GI -,oi ID / / //• / • ti._-------- _ j��` IA'\ \ ....7 o/ //i //�%/'// j1. /„///i • iVY696.67' GRA$$ �/ � ` \` I (gyp Z if/// /,i�•�/ /'/j/i� i/ J//� !-///%// /�/// is / �/' / 'r ., \.h: J '69E52'7. C 3 m ;�/ j/,/,�/ ! ./ //�%:/// ///// :'/ MJLTI—L BRICK. / / / / %'/i� �� / % %/ //' 0) —� /' /�' // ./ & METAL tlUIIDING / / >/• / i' / / i' /� /'� / �� 3 D !" /�/-' /' ,2 / /,;,i, WITH•BASE N? �%/',/2 7/7///,/, , J/j /// . a 40..: 0)co TRANS Oh � , _ %,i //�j i� , '/J /i./ //,. �/' ///: -7, //////, / // ,/ .-./ 7/ // /� ///, • ' c3 3 -1 :mac FAD ///• / /�lr /// / /,i j// �� /j / // ., /. /J / //'�/7o52e �p O („,....., .............,..__....... 9.4 ....._.__.. ,..............z.z..s,---., 7- t47fr/ ///-'-/Y // / / N ',// _ '//// �� /��1 / /•'/",///:''/;7 J:/// / .// ,// '� ',./ A//' %/7• •/i ,, :/,�,./, , —1`\�`� 7 , -,' ,/. / /'// -- ,.r�/ ,,,,:// /////l//, /./ '.!5.�, eai RCP g, a""LRa INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION C—FACILITY OPERATION CHARACTERISTICS Office/Administrative Staff Monday Tuesday Wednesday Thursday Friday Saturday Sunday #Employees 6 6 6 6 2 0 0 Start/End Time 8AM/5PM 8AM/5PM 8AM/5PM 8AM/5PM 8AM/5PM Production Staff Monday Tuesday Wednesday Thursday Friday Saturday Sunday 1st Shift #Employees 70 70 70 70 Start Time 7:00 AM 7:00 AM 7:00 AM 7:00 AM End Time 3:30 PM 3:30 PM 3:30 PM 3:30 PM 2nd Shift #Employees 7 7 7 7 Start Time 4:00 PM 4:00 PM 4:00 PM 4:00 PM End Time 12:00 AM 12:00 AM 12:00 AM 12:00 AM 3rd Shift #Employees 1 1 1 1 - 1 Start Time 11:00 PM 11:00 PM 11:00 PM 11:00 PM 11:00 PM EndTime 7:00 PM 7:00 PM 7:00 PM 7:00 PM 7:00 PM Shift Activities SHIFT DESCRIPTION OF SHIFT ACTIVITIES Monday 1st Meat processing (trimming, injection, cooking, slicing, packing) - 2nd Sanitation, Cooking - 3rd Sanitation, Cooking Tuesday 1st Meat processing (trimming, injection, cooking, slicing, packing) 2nd Sanitation, Cooking 3rd Sanitation, Cooking Wednesday 1st Meat processing (trimming, injection, cooking, slicing, packing) 2nd Sanitation, Cooking 3rd Sanitation, Cooking Thursday 1st Meat processing (trimming, injection, cooking, slicing, packing) 2nd Sanitation, Cooking - 3rd Sanitation, Cooking Friday 1st 2nd 3rd Saturday 1st 2nd 3rd Sunday 1st 2nd 3rd Sanitation, Cooking IUP Application/Industrial Waste Survey 2012 Page 8 of 23 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION D-PROCESS INFORMATION NOTE: The following information must be completed for each product line. Please make copies of this page if necessary. Information revealed in this section may be held confidential and proprietary under 40 CFR 403.14 at the request of the Industrial User and the approval of the POTW. The request for confidentiality must be made at the time of the initial submission of the application. Should such a request be made and accepted in compliance with Section 25-207 of the Code of the City of Salisbury these page(s)will be removed before review by any non- regulatory personnel. 1. Principal product(s) produced: Corned Beef; Roasted Beef; Beef Pastrami; Smoked Pork; Raw Marinated Beef and Pork 2. Raw materials and process additives used: Beef; Pork;Water; Salt; Sodium Phosphate; Sodium Lactate; Spices; Liquid Smoke 3. Maximum and average production rate of this particular product line(please specify units being reported): Average Production Rate Maximum Production Rate Units 60,000 180,000 LBS/DAY 4. The production process is [X] Batch [ ] Continuous If batch, please enter the average number of batches per 24 hours. [ 40 ] If both, please enter%or production ° ° /° Batch /o Continuous [ ] [ ] 5. Days and hours of operation for this product line: From: 7:00 AM to 3:30 PM 6. Days and Hours of discharge for this product line: From: 7:00 AM to 6:00 AM 7. Is production subject to seasonal variation? [ X ]Yes [ ] No If yes, briefly describe the seasonal production cycles: During the months of January, February and March daily production increases by 300% and weekly production increases by 400%. IUP Application/Industrial Waste Survey 2012 Page 9 of 23 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION E —WATER USE AND WASTEWATER DISCHARGE INFORMATION 1. Please indicate source(s) of water used at your facility: Source Type Check One If yes,... Well [X]Yes [ ] No How many are there? 1 How many are in use at this time? 1 City [X]Yes [ ] No List all Account numbers: Surface Water [ ]Yes [X] No Identify the source: Other [ ]Yes [X] No Explain: 2. Does this facility provide any treatment to the incoming water to improve the water quality prior to its use in the facility, (i.e. deionization, reverse osmosis, ultra filtration, pH adjustment, etc.)? [ ]Yes [X] No If yes,complete table. Treatment Process Chemicals Used Wastewater Generated and Volume(gpd) 3. This facility uses water for the following: (Please record"n/a"if the application/use does not apply to the operations at your facility.) Detailed Description of Maximum Average [E]stimated Type of Application/Use Applicable Operation(s) Volume Volume or and/or Equipment Used Used [M]easured (gallons/day) (gallons/day) Process Chilling 10000 [X]E [ ]M Water Into Product Product seasoning injection 3500 [X] E [ ]M Process Related Facility/Equipment Daily cleaning/sanitation 20000 [X] E [ ] M Washdown* Process Contact Cooling or Warming Frozen meat tempering and 30000 [X] E [ ] M Water ice Process Related Air-Pollution Control n/a [ ] E [ ] M Unit Process Related Employee Showers n/a [ ]E [ ]M Lab n/a [ ] E [ ]M Maintenance Shop n/a [ ] E [ ] M Boilers(Please specify if live and/or dry Hot water and steam 1000 [X] E [ ] M steam is used.) Backwash Water n/a LIEHM Pump Sealant Water n/a [ ]E [ ]M General Facility/Equipment Washdown* 5000 [ ] E [ ]M Other non-contact water uses: boilers; Boiler,cooling towers 2000 [X] E [ ] M non-contact cooling/warming water, general air conditioning, cooling towers, chillers, HVAC, etc. Domestic(e.g. restroom(s), non-process Restrooms 1000 [X] E [ ] M related employee showers, cafeteria, kitchen, breakroom etc.) Other, please describe n/a [ ] E [ ] M Total 72500 *Please document clean up schedules in Shift activities in Section C. IUP Application/Industrial Waste Survey 2012 Page 10 of 23 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION E—WATER USE AND WASTEWATER DISCHARGE INFORMATION (continued) 4. The facility generates wastewater from the following areas and that water is discharged where If the source of wastewater discharged does not exist at your facility record"n/a". If there is no discharge from the applicable source, record"no discharge". Wastewater is Source of Wastewater Discharged Pretreated? Volume Estimated(E)or To Where Discharged Measured(M) (gallons/day) a. Process POTW [X] yes [ ] no 8000 [X]E [ I M b.Water Into Product POTW [X] yes [ ] no 500 [X]E [ I M c. Process Related POTW [X] yes [ ] no 20000 [X]E [ ] M Facility/Equipment Washdown* d.Process Contact Cooling POTW [X] yes [ ] no 30000 [X] E [ ] M or Warming Water e.Process Related Air- n/a [ ] yes [ ] no [ ] E [ ] M Pollution Control Unit f. Process Related n/a [ ] yes [ ] no [ ]E [ ] M Employee Showers g.Lab n/a [ ] yes [ ] no [ ]E [ ] M h.Maintenance Shop n/a [ ] yes [ ] no [ ]E [ ] M i. Backwash Water n/a [ ] yes [ ] no [ ]E [ ] M j. Pump Sealant Water n/a [ ] yes [ ] no [ ]E [ ] M k.General POTW [X] yes [ I no 5000 [XI E [ ] M Facility/Equipment Washdown* I. Other non-contact water POTW [X] yes [ ] no 3000 [XI E [ I M uses: boilers; non-contact cooling/warming water, general air conditioning, cooling towers,chillers, HVAC,etc. m. Domestic(e.g. POTW [X] yes [ ] no 1000 [XI E [ ] M restroom(s), non-process related employee showers,cafeteria, kitchen, breakroom etc.) n.Groundwater/Remediated n/a [ ] yes [X] no [X]E [ ] M Groundwater o.Storm Water Runoff Storm drain [ ] yes [X] no [X]E [ ] M p.Tank Bottoms n/a [ ] yes [ ] no [ ]E [ ] M q.Other, please specify n/a [ ] yes [ ] no [ ]E [ ] M r. Total Discharged to 67500 POTW *Please document clean up schedules in Shift activities in Section C. 5. Identify the daily maximum flow limit requested. Please explain any differences between the requested flow limit and actual flows listed in E.4. Requested Daily Maximum Flow Limit,gpd: 150000 Requested Monthly Average Flow Limit,gpd: 75000 Explanation: Max. Flow of 150,000 for seasonal increase from January-March NO , I, ln/ti. 01 d .. ] IUP Application/Industrial Waste Survey 2012 11 of 23 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION F—CHEMICALS, POLLUTANTS,WASTES 1. Complete Checklist for Priority, Conventional, Non-Conventional, and Other Pollutants. All chemicals require that TWO columns are checked Chemical Abstract Present in Absent in Concentration Number Present Absent Discharge to Discharge to in Discharge, Chemical Name [CAS#] at Facility at Facility POTW POTW (mg/I) Acid Extractable Organic Compounds (EPA Method 625) 2-Chlorophenol 95-57-8 X X 2,4-Dichlorophenol 120-83-2 X _ X I 2,4-Dimethylphenol 105-67-9 X X 2,4-Dinitrophenol 51-28-5 X X 2-Methyl-4,6-dinitrophenol 534-52-1 X X 4-Chloro-3-methylphenol 59-50-7 X X 2-Nitrophenol 88-75-5 X X 4-Nitrophenol 100-02-7 X X Pentachlorophenol 87-86-5 X X Phenol _ 108-95-2 X X 2,4,6-Trichlorophenol 88-06-2 1 X X Base Neutral Organic Compounds (EPA Method 625) 1,2,4-Trichlorobenzene 120-82-1 X X 1,2-Dichlorobenzene 95-50-1 X X 1,2-Diphenylhydrazine 122-66-7 X X 1,3-Dichlorobenzene 541-73-1 X X 1,4-Dichlorobenzene 106-46-7 X X 2,4-Dinitrotoluene 121-14-2 X X 2,6-Dinitrotoluene 606-20-2 X X 2-Chloronaphthalene 91-58-7 X X 3,3-Dichlorobenzidine 91-94-1 X X 4-Bromophenyl phenyl ether 101-55-3 X X 4-Chlorophenyl phenyl ether 7005-72-3 X X Acenaphthene 83-32-9 X X Acenaphthylene 208-96-8 X X Anthracene 120-12-7 X X Benzidine 92-87-5 X X Benzo(a)anthracene 56-55-3 X X Benzo (a) pyrene 50-32-8 X X Benzo (b)fluoranthene 205-99-2 X X Benzo(ghi)perylene 191-24-2 X X Benzo (k)fluoranthene 207-08-9 X X Bis(2-chloroethoxy) methane 111-91-1 X X Bis (2-chloroethyl)ether 111-44-4 X X Bis (2-chloroisopropyl)ether 102-60-1 X X Bis (2-ethylhexyl) phthalate 117-81-7 X X [DEHP] Butyl benzyl phthalate [BBP] 85-68-7 X X Chrysene 218-01-9 X X Di-n-butyl phthalate[DBP] 84-74-2 X X Di-n-octyl phthalate[DOP] 117-84-0 X X IUP Application/Industrial Waste Survey 2012 Page 12 of 23 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION F—CHEMICALS, POLLUTANTS,WASTES (continued) All chemicals require that TWO columns are checked Chemical Abstract Present in Absent in Concentration Number Present Absent Discharge to Discharge to in Discharge, Chemical Name [CAS#] at Facility at Facility POTW POTW (mg/I) Base Neutral Organic Compounds (continued) Dibenzo (a,h)anthracene 53-70-3 X X Diethyl phthalate[DEP] 84-66-2 X X Dimethyl phthalate[DMP] 131-11-3 X X Fluoranthene 206-44-0 X X Fluorene 86-73-7 X X Hexachlorobenzene 118-74-1 X X Hexachlorobutadiene 87-68-3 X X Hexachlorocyclopentadiene 77-47-4 X X Hexachloroethane 67-72-1 X X lndeno(1,2,3-cd) pyrene 193-39-5 X X lsophorone 78-59-1 X X N-nitroso-di-n-propylamine 621-64-7 X X N-nitrosodimethylamine 62-75-9 X X N-nitrosodiphenylamine 86-30-6 X X Naphthalene 91-20-3 X X Nitrobenzene 98-95-3 X X Phenanthrene 85-01-8 X X Pyrene 129-00-0 X X Metals Aluminum X X Antimony 7440-36-0 X X Arsenic 7440-38-2 X X Beryllium 7440-41-7 X X Cadmium 7440-43-9 X X Chromium 7440-47-3 X X Copper 7440-50-8 X X Lead 7439-92-1 X X Mercury 7439-97-6 X x X <.0002 Molybdenum 7439-98-7 X X Nickel 7440-02-0 X X Selenium 7782-49-2 X X Silver 7440-22-4 X X Thallium 7440-28-0 X X Zinc 7440-66-6 X X .4 Other Inorganic Pollutants Barium 7440-39-3 X X - Chloride X X X 1800 Cyanide 57-12-5 X X Fluoride X X IUP Application/Industrial Waste Survey 2012 Page 13 of 23 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION E-SECTION F-CHEMICALS, POLLUTANTS,WASTES (continued) 1 All chemicals require that TWO columns are checked 1 Chemical 1 Abstract Present in Absent in Concentration Number Present Absent Discharge to Discharge to in Discharge, Chemical Name [CAS#] at Facility at Facility PONY POTW (mg/I) Purgeable Volatile Organic Compounds [VOCs](EPA Method 624) 1,1,1-Trichloroethane 71-55-6 X X 1,1,2,2-Tetrachloroethane 79-34-5 X X 1,1,2-Trichloroethane 79-00-5 X X 1,1-Dichloroethane 75-34-3 X X 1,1-Dichloroethylene 75-35-4 X X 1,2-Dichloroethane 107-06-2 X X 1,2-Dichloropropane 78-87-5 X X 2-Chloroethyl vinyl ether 110-75-8 X X Acrolein 107-02-8 X X Acrylonitrile 107-13-1 X X Benzene 71-43-2 X X Bromodichloromethane 75-27-4 X X Bromoform 75-25-2 X X Bromomethane 74-83-9 X X Carbon tetrachloride 56-23-5 X X Chlorobenzene 108-90-7 X X Chloroethane 75-00-3 X X Chloroform 67-66-3 X X Chloromethane 74-87-3 X X Cis 1,3-Dichloropropene X X Dibromochloromethane 594-18-3 X X Ethylbenzene 100-41-4 X X Methylene chloride 75-09-2 X X Tetrachloroethylene 127-18-4 X X Toluene 108-88-3 X X Trans 1,3-Dichloropropene X X Trans-1,2-Dichloroethylene 156-60-5 X X Trichloroethylene 79-01-6 X X Trichlorofluoromethane X X Vinyl chloride 75-01-4 _ X X Other Pollutants of Concern Xylene X X BOD X 900 TSS X 280 Ammonia X 6 Total Phosphorus X 70 Total Nitrogen X 100 Oil&Grease X 15 range of Ph X 6-10 IUP Application/Industrial Waste Survey 2012 Page 14 of 23 1 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION F—CHEMICALS, POLLUTANTS,WASTES (continued) 2. If any wastewater analyses have been performed on the wastewater discharge(s)from your facilities, please attach to this survey a copy of the lab report, chain of custodies and location of where the samples were taken for the most recent sampling date. Do not attach analyses performed by the POTW or analytical data already delivered to the POTW. I 3. Does your facility complete a Toxic Release Inventory?[ ]Yes [X] No If yes, most recent copy attached OR POTW already has 4. Please list boiler and cooling tower treatment additives or MSD sheets and dosage rates for each. Type of Boiler or Treatment Additive Name Purpose of Additive Dosage,with units Cooling Unit Boiler ChemTreat BL-131 Alkalinity booster 250-500 ppm - Boiler ChemTreat BL-1776 Corrosion inhibiter 20-40 ppm Boiler ChemTreat BL-8631 All-in-one(sulfite) Boiler ChemTreat CL-1486 Corrosion inhibter 100 ppm 5. Do you have any storage tank(s)at your facility? [X]Yes L I No If yes,complete the chart below. Associated with o v 0 3 -o [P]rocess; v o = [W]astewater c ?, m m E Volume treatment; Spill O Q�.L (in [G]roundwater Containment Tank ID gallons) Contents remediation; Devices Ammonia O _ A 2500 Ammonia _ P Salt 0 A 25000 Salt P Concrete wall Diesel Fuel 0 A 500 Diesel Fuel P Concrete wall 6. Are any liquid wastes or sludges(i.e. acids, alkalies, heavy metal sludges, inks, dyes,oil, grease, organic compounds, paints, pesticides, plating wastes, pretreatment sludges, solvents,thinners,waste product, etc.) from this firm disposed of by means other than discharge to the sewer system? [X]Yes [ ] No If yes , please complete the following: Nature of Waste hauler's Treatment Facility's Disposal facility's Est. Gallons or hauled name, Name, EPA ID#and Name, EPA ID#and Pounds per Waste and date EPA ID#and address Address Year hauled off Last hauled address Oil Safety Kleen Safety Kleen 500 NCR000006775 NCD079060059 Charlotte, NC 2320 Yadkin Avenue Charlotte, NC 28205 Animal fat/sludge Valley Proteins Valley Proteins 25000 NCS00876 NCS00876 Gastonia, NC Gastonia, NC 7. Is this facility a small quantity, large quantity, or conditionally exempt Hazardous Waste Generator? [ ] Small Quantity [ ] Large Quantity [ ] Conditionally Exempt [X] Not Applicable Facility's EPA Hazardous Waste Generator ID#: Waste Codes: IUP Application/Industrial Waste Survey 2012 Page 15 of 23 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION G —WASTEWATER TREATMENT, FLOW, AND SAMPLING EQUIPMENT 1. Is the wastewater generated by this facility treated prior to discharge to the POTW? [X]Yes [ ] No If yes, please complete the chart below. If a particular pretreatment unit only treats part of the wastewater, indicate this below and in the diagram required by Section B. Pretreatment Unit -[Y]es[N]o Additional Information Chemicals Used Activated Carbon N Air Stripping N Biological Treatment N Activated Sludge Rotating Biological Contactor(RBC) Trickling Filter Sequencing Batch Reactor(SBR) Other Chemical Precipitation N Chlorination,for N disinfection yanide Destruction Defoaming Agents N Dissolved Air Floatation Y list all individual units of DAF here Caustic soda 25% (DAF) X equalization X pH adjustment chemical precipitation Other Flow equalization, aerated N Size(gallons) Before After Pretreatment - - - - - Flow equalization, N Size(gallons) not aerated Before After Pretreatment - - Grease and Oil Removal N Grease Trap, Size for employee cafeteria, Oil Water Separator kitchen, breakroom, etc. Other Grease and Oil Removal Y X Grease Trap, Size for food manufacturing Oil Water Separator process wastewater Other Grease and Oil Removal Y X Grease Trap, Size for non-food Oil Water Separator manufacturing process Other wastewater Heat N Reclamation/Exchange Ion Exchange(for N wastewater treatment) Neutralization, pH N adjustment - Ozonation N Reverse Osmosis(for N wastewater treatment) Septic Tank N Silver Recovery N Solids Separation, Y Belt Press Centrifugation Clarification, Dewatering, Clarification Cyclone Removal,etc. Filter Press Filtration Flocculation Grit Removal Microfiltration Nanofiltration X Screening Sedimentation Septic Tank Ultrafiltration Other Solvent Separation Spill protection Y IUP Application/Industrial Waste Survey 2012 Page 16 of 23 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION G—WASTEWATER TREATMENT, FLOW,AND SAMPLING EQUIPMENT (continued) 2. Describe wastewater flow measuring methods and/or equipment. If applicable, list the meter's current interval,flow volume, pulse frequency and reporting units: Flow Meter; Model 4210; Ultrasonic Reporting Units=Gallons 3. List procedures employed to ensure the accuracy of flow measurement method/equipment. Frequency of Cleaning: Monthly Calibration method: calibration performed by: Clearwater, Inc. Training/credentials of calibration staff: Date of most recent calibration: 10/27/2020 Copy of Calibration Certificate POTW already has OR Copy attached X 4. Describe the sampling method and associated equipment utilized at the facility. Identify staff or contract lab responsible for sampling. Describe sampling technician training. Sampling Equipment/Method: ISCO Sampler Sampling staff: Research Analytical Lab Training/credentials of sampling staff: IUP Application/Industrial Waste Survey 2012 Page 17 of 23 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION H —CATEGORICAL STATUS 1. Check any products listed below that are manufactured or activities that are performed at this facility: [ ]40 CFR 467 Aluminum Forming [X]40 CFR 432 Meat Products [ ]40 CFR 427 Asbestos Manufacturing [ ]40 CFR 433 Metal Finishing [ ]40 CFR 461 Battery Manufacturing [ ]40 CFR 464 Metal Molding&Casting [ ]40 CFR 431 Builders Paper& Board Mills [ ]40 CFR 436 Mineral Mining & Processing [ ]40 CFR 407 Canned& Preserved Fruits&Veg. [ ]40 CFR 471 Nonferrous Metal, Form& Powders [ ]40 CFR 408 Canned&Preserved Seafood [ ]40 CFR 421 Nonferrous Metals Manufacturing [ ]40 CFR 458 Carbon Black Manufacturing [ ]40 CFR 414 OCPSF [ ]40 CFR 411 Cement Manufacturing [ ]40 CFR 435 Oil &Gas Extraction [ 140 CFR 437 Centralized Waste Treatment ( ]40 CFR 440 Ore Mining& Dressing [ ]40 CFR 434 Coal Mining [ ]40 CFR 446 Paint Formulating [ 140 CFR 465 Coil Coating [ ]40 CFR 443 Paving& Roofing Materials Mfg. [ ]40 CFR 468 Copper Forming [ ]40 CFR 455 Pesticide Manufacturing [ ]40 CFR 405 Dairy Products Processing [ ]40 CFR 419 Petroleum Refining [ ]40 CFR 469 Electrical, Electronics Components [ ]40 CFR 439 Pharmaceutical Manufacturing [ ]40 CFR 413 Electroplating [ ]40 CFR 422 Phosphate Manufacturing [ ]40 CFR 457 Explosives Manufacturing [ ]40 CFR 459 Photographic Supplies [ ]40 CFR 412 Feedlots [ ]40 CFR 463 Plastics Molding& Forming [ ]40 CFR 424 Ferroalloy Manufacturing [ ]40 CFR 466 Porcelain Enameling [ 140 CFR 418 Fertilizer Manufacturing [ ]40 CFR 430 Pulp, Paper, & Paperboard [ 140 CFR 464 Foundries, Metal Mold&Casting [ ]40 CFR 428 Rubber Manufacturing [ ]40 CFR 426 Glass Manufacturing [ ]40 CFR 417 Soap& Detergent Manufacturing [ ]40 CFR 406 Grain Mills [ 140 CFR 423 Steam Electric Power Generation [ ]40 CFR 454 Gum &Wood Chemical Manufacturing [ ]40 CFR 460 Hospitals [ ]40 CFR 409 Sugar Processing [ ]40 CFR 447 Ink Formulating [ ]40 CFR 410 Textile Mills [ ]40 CFR 415 Inorganic Chemical Manufacturing [ ]40 CFR 429 Timber Products Processing [ ]40 CFR 420 Iron&Steel Manufacturing [ ]40 CFR 442 Transportation Equipment Cleaning [ ]40 CFR 425 Leather Tanning & Finishing [ ]OTHER If any are checked, continue with Questions 2 and 3 of this Section Otherwise, check here and skip to next Section. IUP Application/Industrial Waste Survey 2012 Page 18 of 23 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION H—CATEGORICAL STATUS -continued 2. Is there is discharge from any of the above checked categorical operations to the POTW? [X]Yes [ ] No If Yes, complete table. Process operation name 40 CFR, subpart, 40 CFR New Date initial Date(s)major operations, etc Source Date process start-up change* Meat processing 1985 Date(s)of commencement of construction of any major upgrades, updates, refits, or reinstallations of the operation since the start-up date. From the above, is this facility a[ ] New Source [X] Existing Source [ ] Unknown 3. Are there any"dilution"wastestreams that flow through the current/proposed monitoring point? Yes [X] No [ ] If Yes, ensure these wastestreams are clearly identified as such in question E,4. IUP Application/Industrial Waste Survey 2012 Page 19 of 23 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION I—SLUG/SPILL PREVENTION and WASTE MINIMIZATION 1. Enter employees responsible for notifying the POTW in the event of a spill, bypass, pretreatment facility upset, or other unusual discharge or problem and employees authorized to close down production if needed, along with information about training and procedures. If information is formalized in a Plan of some kind, list Plan Number and page#. Notification of POTW Plan Name, Authority to close Plan Name, page# down production page# Designated Plant Engineer Pg1 Line Supervisor Pg1 Employee(s) Training of those employees Procedures Notify by phone within Pg1 30 minutes;follow-up with written report How other staff know Spill Prevention Pg1 Spill Prevention Pg1 when and how to Procedure; Emergency Procedure; Emergency contact designated Contact List Contact List individuals? 2. Does the facility have measures, equipment, and/or plans to protect the POTW and/or sanitary sewer in the event of accidental spills, slugs, or other inappropriate discharges)? [X]Yes [ ] No If yes,complete table. For measures that are formalized in a Plan of some kind (eg., Spill Prevention Control and Countermeasure Plan, Spill/Slug Control Plan, Toxic Organic Management Plan), list Plan Number and page#. Note:the POTW may request copies of the identified plans. Measures to protect POTW and/or sanitary sewer Plan Name and page#s, if applicable Spill Prevention Procedure - - - Pg1 - - - - 3. Does your company have a pollution prevention/waste minimization/recycling/reuse program established,or have had a pollution prevention or other waste minimization audit conducted? [ ]Yes [X] No If yes, complete Table. Name of Plan/Audit Most recent copy POTW already has copy attached IUP Application/Industrial Waste Survey 2012 Page 20 of 23 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION 4. Please check"current", "projected"or"N/A"for all codes below relating to your facility's wastewater discharge. N/A Current Projected Code Description [ ] [X ] [ ] W13 Improved maintenance scheduling, record keeping, or procedures [X ] [ ] [ ] W14 Changed production schedule to minimize equipment and feedstock changeovers [X ] [ ] [ ] W19 Other changes in operating practices (please explain) [ ] [X ] [ ] W21 Instituted procedures to insure that materials do not stay in inventory beyond shelf life [X ] [ ] [ ] W22 Began to test outdated material—continue to use if still effective [X ] [ ] [ ] W23 Eliminated shelf-life requirements for stable materials [ ] [X ] [ ] W24 Instituted better labeling procedures [ ] [ ] [X ] W25 Instituted clearinghouse to exchange materials that would otherwise be discarded [X ] [ ] [ ] W29 Other changes in inventory control (please explain) [ ] [X ] [ ] W31 Improved storage or stacking procedures [ ] [X ] [ ] W32 Improved procedures for loading, unloading and transfer operations [X ] [ ] [ ] W33 Installed overflow alarms, and/or automatic shutoff valves [ ] [X ] [ ] W34 Installed secondary containment [X ] [ ] [ ] W35 Installed vapor recovery systems [ ] [X] [ ] W36 Implemented inspections or monitoring program of potential spill or leak sources [X ] [ ] [ ] W39 Other spill and leak prevention (please explain) [X ] [ ] [ ] W41 Increased purity of raw materials [X ] [ ] [ ] W42 Substituted raw materials [X ] [ ] [ ] W49 Other raw materials modifications(please explain) [X ] [ ] [ ] W51 Instituted recirculation within a process [X ] [ ] [ ] W52 Modified equipment, layout, and/or piping [X ] [ ] [ ] W53 Use of different process catalyst [X ] [ ] [ ] W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers [ ] [X ] [ ] W55 Change from small volume containers to bulk containers to minimize discarding of empty containers IUP Application/Industrial Waste Survey 2012 Page 21 of 23 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION N/A Current Projected Code Description [X ] [ ] [ ] W58 Other process modifications(please explain) [X ] [ ] [ ] W59 Modified stripping/cleaning equipment [X ] [ ] [ ] W60 Changed to mechanical stripping/cleaning devices (from solvents or other materials) [X ] [ ] [ ] W61 Changed to aqueous cleaners(from solvents or other materials) [X ] [ ] [ ] W62 Reduced the number of solvents used to make waste more amendable to recycling [X ] [ ] [ ] W63 Modified containment procedures for cleaning units [X ] [ ] [ ] W64 Improved draining procedures [X ] [ ] [ ] W66 Modified or installed rinse systems [X ] [ ] [ ] W67 Improved rinse equipment design [X ] [ ] [ ] W68 Improved rinse equipment operation [X ] [ ] [ ] W71 Other cleaning and degreasing operation (please explain) [X ] [ ] [ ] W72 Modified spray systems or equipment [X ] [ ] [ ] W73 Substituted coating materials used [X ] [ ] [ ] W74 Improved application techniques [X ] [ ] [ ] W75 Changed from spray to other system [X ] [ ] [ ] W78 Other surface preparation and finishing (please explain) [X ] [ ] [ ] W81 Changed product specifications [X ] [ ] [ ] W82 Modified design or composition of product [X ] [ ] [ ] W83 Modified packaging [X ] [ ] [ ] W89 Other product modifications (please explain) [X ] [ ] [ ] W99 Other(please explain) IUP Application/Industrial Waste Survey 2012 Page 22 of 23 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION J—OTHER PERMITS 1. List all environmental control permits currently managed for or by this facility. Examples:air, National Pollutant Discharge Elimination System(NPDES), Industrial User Permits(IUP), Resources Conservation and Recovery Act(RCRA), groundwater,storm water, general, non-discharge, and septic tank. Be prepared to provide the POTW with copies of identified permits and related records. Permit Type Permit Number Issuing Agency Storm Water NCG060000 NC Division of Water Quality 2. With regard to the parent company and all subsidiaries, list all wastewater discharge permits issued to cover similar operations to those at this facility. Examples: National Pollutant Discharge Elimination System (NPDES), Industrial User Permits (IUP), groundwater,general, non-discharge, and septic tank. Be prepared to provide the POTW with copies of identified permits and related records. Facility and Permit Type Permit Number Issuing Agency Location 3. With regard to the parent company and all subsidiaries, list all environmental permits applied for in the United States where issuance was denied OR the permit was terminated prior to the expiration date. Examples: air, NPDES, IUP, RCRA, groundwater storm water, general, non-discharge, and septic tank. Be prepared to provide the POTW with copies of identified permits and related records. Reason for Permit Type Issuing Agency Date Facility Name Denial/Termination and Location IUP Application/Industrial Waste Survey 2012 Page 23 of 23 Sa/isbury-R`wan INDUSTRIAL PRETREATMENT INSPECTION FORM Name of Industry: Freirich Foods IUP# 0007 Address of Industry: 815 W.Kerr St. IUP Expiration Date: P.O.BOX 1529 March 30,2021 Salisbury,NC 28145-1529 Industry Representatives: Title Keith Myers Plant Engineer POTW Representatives: Title Jeff Greer Pretreatment Program Coordinator - Mark Monroe Regulatory Compliance Technician Date of Inspection: September 2,2020 Time of Inspection 10:00 am Purpose of Inspection: Annual X Other(Describe) POTW to which IU discharges Grant Creek Treatment Train NPDES# NC0023884 Is SIU currently in SNC? NO If yes,for what? PART I-INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product NO Raw Materials Used NO Manufacturing processes NO Categorical,if applicable N/A Production Rate NO(IU stated production rates fluctuated in 2020 due to the Covid-19 virus) #Employees: 75',Shifts: Employees work a I"shift:6am-7pm.Production is mainly Mon—Thur.. 1"shift 6am—7pm.while Fridays are normally for maior plant cleaning. Cookinr primarily done on a 2n°and 3"i shifts by 3—4 employees.*Sunday night thru Thursday,process wastewater is being discharged. PART H-PLANT TOUR-Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A-PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production arm? YES Where do they go? All drains in production area go to pit for pretreatment,then discharge to POTW.SIU almost complete replacing drain covers in production areas with stainless steel. Only a few remain to be replaced. This continues to be an on-going process.Note:IU stated some of the drain covers are located under machinery—therefore, whenever accessible,those drain covers will be replaced. 2. Are production areas diked,contained,or otherwise constructd in such a way as to prevent harm to the WWTP, especially from spills or slugs? YES Comments: 3.Are there floor drains in the storage area? YES Where do they go? Floor drains in upstairs dry storage drain to pit. Wet storage(adjacent to thy storage)is diked&drains were re-sealed two years ago.Sanitizer&smoke flavoring are kept in this area. 4.Are storage tanks and areas diked,contained,or otherwiseconstructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? YES Comments: Page 1 (Y1A<<rn 9/3/2-67 5.Are process and storage tanks and pipes labeled? YES A large percentage of storage tanks and pipes are currently labeled. 6.How are off-spec raw materials,and products disposed of? Hauled off site by Valley Proteins 7.When is the production area cleaned? All areas are cleaned on a daily basis.Sanitizers are positioned throughout facility and automatically spray the floor. Areas that are cleaned are washed down and hosed off. Walls and ceilings are cleaned on a scheduled monthly basis. 8.Is the wastewater from cleaning the production area discharged to the POTW? YES 9.What non-process wastewaters are discharged to POTW? Thaw(defrosting)water from well goes to 2"d chamber of pit, no treatment.Domestic discharges directly to sanitary sewer. Sodium lactate is stored in trailers adjacent to well meter building. Storm water pipe below DAF unit is primarily in place for spills or overflows of the DAF system and it is directed to the 2"d chamber of the pit. This pipe will also collect any storm water that falls around the DAF building. During periods of heavy rainfall,rainwater is diverted to storm water drain to keep water out of pretreatment pit. PART II-Plant Tour Section B-PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1.Does operator seem knowledgeable about the system? YES 2.Are all units operational? YES 3.How often does operator/maintenance person check system? System checked every 2 hours,pH checked daily,system is monitored 24 hours/day(Security guard makes sure it is on or off and no visible problems on the weekends from 4pm—6 am). 4.Is there an operator for each shift? YES Operator on I"and 2"d shift. Security guard checks it on evenings and weekends. 5.How and when is sludge disposed of? Valley Proteins picks up waste once per week(twice per week when needed)and pit is cleaned once a month on average. 6.Is there a schedule for preventative maintenance? YES Once per day, when production is working,sediment is cycled from DAF to I"chamber of pit. Once per week DAF is cycled into 10K gallon holding tank until it is emptied to remove sediment. Once every other month DAF and pit is pressure cleaned and waste is hauled off by Valley Proteins.Also,IUplans to perform scheduled preventative maintenance every 6 months to start cleaning/jetting drains to address any future Oil and Grease issues. Section Comments: Process pH checked at end of DAF unit with handheld mete Holding DAF Tank Polymer tank(not used) Process sampling Caustic tank Discharge flume and meter S point I 0 Thaw water Q 2"4 Chamber 1"Chamber Process wastewater Pipe 01 discharge Thaw water is the only addition after pH check SIU is not using the polymer tank at this time. Process sampling is being done in the 2"d chamber. Page 2 PART II-Plant Tour Section C-SAMPLING POINT(S)AND FLOW MEASUREMENT 1.Does an outside lab complete sampling YES If yes,name of lab Research and Analytical(R&A),Kernersville,NC 2.If industry completes sampling,ask the industry representative to describe sampling procedures. SIU sets up the automatic sampler and will ensure composite sampler start time is put on chain-of-custody.R&A collects the sample and analysis for self-monitoring requirements. 3.Is flow measurement equipment operational? YES Comments:Meter Reading:468092 4.Is there a calibration log for the flow meter? YES Comments: Clearwater,Inc.calibrates the flow meter. Calibration is submitted with semi-annual report. PART III-EXIT INTERVIEW Review monitoring records and other SIU records required by IUP. 1.Are files well organized? YES 2.Are sample collection/chain-of-custody forms filled out properly? YES 3.Do results in files agree with reports sent to POTW? YES 4.Who has authority to shut down production should a spill or slug discharge occur? Supervisory staff or machine operators. 5.How does SIU inform employees of whom to call at POTW in case of spill/slug? Annual training and meetings to discuss this process 6.Slug/Spill Control Plan Required? YES Last update submitted: 10/7/2019 7.Is SIU implementing slug/spill plan? YES Review procedures.In general,SIU implements spill kits(pigs).Most chemicals used on production floor that are used are food grade. Comments:Slug/spill plan is kept in President's office. INSPECTION RESULTS Comments,Required or Recommended Actions: • Slug/spill plan update due October 7,2020 • SIU installed a new in-line flow meter on 4/11/2017.New flow meter includes continuous monitoring of pH and Temperature. Temperature and pH probe are located at end of2"a chamber of the pretreatment unit. • IU is taking preventative maintenance steps to clean and jet drain lines,per a scheduled clean-out, to prevent any Oil and Grease issues for the POTW.IU stated they plan to clean drains within the months of October or November 2020. • IU stated during the inspection they had experienced a clogged storm water drain line issue that caused some flooding on their property--City of Salisbury Storm Water Department contact information was given to Mr.Keith Myers to assist them with correcting the problem. Signature of Inspector(s) 6 4411Date: 9�z/uz XJ/ ! Date: q+ ..0 ev ' Date: Page 3 Workbook Name : Draft Copy of Grant Creek_HWA AT 2018_Approved., Worksheet NaNiele ►t10/2021, 11:39 AM Page 1 of 4 Allocation Table Spreadsheet Instructions: Headworks last approved: 02/22/18 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected,password is"2". 2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C. Allocation Table updated: 02/10/21 3)HWA and AT worksheets in this workbook are linked. Pollutant Names,MAHLs,Basis,and Uncontrollable load in Permits last modified: 11/13/20 this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. POTW=>Grant Creek WWTT NPDESC>NC0023884 FLOW BOD TSS Industry Type Renewal Modification Date Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe of Effective Effective Permit Conc. Load Conc. Load Count (please listalphabeucly) number number Industry Date Date Expires MGD gal/day m 1 lbs/da mg/1 lbs/day 1 NNouryon 0002 01 2869-414 09/01/19 11/09/20 08/31/24 0.3830 383,000 300.00_ 500.00 2 CSP Composites 0036 01 3089-463 09/30/19 11/10/20 09/29/24 _ 0.0638 63,800 102.00 106.00 3 Freirich Foods 0007 01 2013 03/30/21 03/30/26 0.1500 150,000 1520.00`� 500.00 4 Hitachi Metals 0026 01 3264-471-J 07/29/16 11/13/20 06/30/21 0.2000 200,000 300.00 500.40 300.00 500.40 5 Innospec Active Chemicals 0038 01 2843 10/01/17 11/13/20 09/30/22 0.0700 70,000 825.00` 11 75.00 ii 11 8 9 10 Column Totals=> 0.8668 866,800 3247 1681 Basis=> NPDES Design Design MAHL from HWA(lbs/day)=> NPDES Permitted Flow=> 7.5000 20829 20204 Uncontrollable Loading(lbs/day)_> - 5.2390 10923 10923 Total Allowable for Industry(MAIL)(Ibs/day)_> 2.2610 9905.8 9280 Total Permitted to Industry(lbs/day)_> 0.8668 3247 1681 MAIL left(Ibs/day)=> 1.3942 6658 7599 Percent Allow.Ind.(MAIL)still available(%)_> 61.7% 67.2% 81.9% Percent MAHL still available(%)=> 18.6% 32.0% 37.6% 5 Percent MAHL(lbs/day)_> 0.3750 1041 1010 HWA.AT Revised:November 2005 Workbook Name : Draft Copyof Grant Creek_HWA AT 2018_Approved., Worksheet Nark eArl0/2021, 11:39 AM Page 2 of 4 Allocation Table Headworks last approved: 02/22/18 Allocation Table updated: 02/10/21 Permits last modified: 11/13/20 Porw=>Grant Creek WWTT NPDEStI'=>NC0023884 Ammonia Arsenic Cadmium Chromium Copper Cyanide Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please list alphabetic))) number number mg/I lbs/day mg/1 lbs/day mg/1 lbs/day mg/l lbs/day mg/1 lbs/day mg/1 lbs/day 1 Nouryon 0002 01 219.00 699.53 0.15001 0.0800, 0.4200 2 CSP Composites 0036 01 8.60 0.0521 3 Freirich Foods : 0007 01 _ 4 Hitachi Metals 0026 01 0.0170 0.7100 9.9600 0.1950 5 Innospec Active Chemicals 0038 01 0.0050 0.0080 0.0250 0.0100 0.0058 -- r 1 6 7 ._- A - 8 9 -� 10 1 - Column Totals=> 708 0.0170 0.0050 0.8680 10.1171 0.6208 AS/Nit/TF Stream AS/Nit/TF AS/Nit/TF AS/Nit/TF Basis=> NPDES inhibition Std inhibition inhibition inhibition MAHL from HWA(lbs/day)=> 6946.28 4.6193 2.1293 18.1999 22.1725 4.6193 Uncontrollable Loading(lbs/day)=> 1243.07 0.1879 0.1311 2.1847 3.0192 1.7914 Total Allowable for Industry(MAIL)(lbs/day)=> 5703.21 4.4314 1.9982 16.0153 19.1533 2.8279 Total Permitted to Industry(lbs/day)=> 708.13 0.0170 0.0050 0.8680 10.1171 0.6208 MAIL left(lbs/day)=> 4995.07 4.4144 1.9932 15.1473 9.0362 2.2070 Percent Allow.Ind.(MAIL)still available(%)=> 87.6% 99.6% 99.7% 94.6% 47.2% 78.0% Percent MAHL still available(%)=> 71.9% 95.6% 93.6% 83.2% 40.8% 47.8% 5 Percent MARL(lbs/day)=> 347.31 0.2310 0.1065 0.9100 1.1086 0.2310 HWA.AT Revised:November 2005 L- - Workbook Name : Draft Copy of Grant Creek_HWA AT 2018_Approved., Worksheet NaNigSM10/2021, 11:39 AM Page 3 of 4 Allocation Table Headworks last approved: 02/22/18 Allocation Table updated: 02/10/21 Permits last modified: 11/13/20 POTw=>Grant Creek WWTT NPDES >NC0023884 Lead Mercury Molybdenum Nickel Selenium Silver Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (plum hat alphabebcly) number number mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day 1 Nouryon 0002 01 0.1000 0.1600 2 CSP Composites 0036 01i . 3 Freirich Foods 0007 01 4 Hitachi Metals 0026 01 0.3240 0.1600 5 Innospec Active Chemicals 0038 01 0.0050 0.0150 6 7 +-- •___- 8 9 -_., 10 Column Totals=> 0.4290 0.000000 0.00001 0.3350 0.0000 0.0000 Stream Sludge AS/Nit/TF Sludge Stream Basis=> Std Stream Std Ceiling inhibition Ceiling Std MAHL from HWA(Ibs/day)=> 9.3087 0.035133 35.1949 11.5482 8.4280 0.2811 Uncontrollable Loading(lbs/day)_> 2.1410 0.013108 4.6053 0.9176 0.1879 0.2185 Total Allowable for Industry(MAIL)(lbs/day)=> 7.1677 0.022025 30.5896 10.6306 8.2401 0.0626 Total Permitted to Industry(Ibs/day)_> 0.4290 0.000000 0.0000 0.3350 0.0000 0.0000 MAIL left(lbs/day)_> 6.7387 0.022025 30.5896 10.2956 8.2401 0.0626 Percent Allow.Ind.(MAIL)still available(%)_> 94.0% _ 100.0% 100.0% 96.8% 100.0% 100.0% Percent MAHL still available(%)=> 72.4% 62.7% 86.9% 89.2% 97.8% 22.3% 5 Percent MAHL(lbs/day)=> 0.4654 0.001757 1.7597 0.5774 0.4214 0.0141 HWA.AT Revised:November 2005 Workbook Name : Draft Copy of Grant Creek_HWA AT 2018_Approved., Worksheet NalgiL A 10/2021, 11:39 AM Page 4 of 4 Allocation Table Headworks last approved: 02/22/18 Allocation Table updated: 02/10/21 Permits last modified: 11/13/20 Porw=>Grant Creek WWTT NPDES#c>NC0023884 Zinc Total Nitrogen Total Phos. Industry Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Count (please list alphabetich) number number mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day 1 Nouryon 0002 01 0.4250 130.00 2 CSP Composites 0036 01 0.1043 3 Freirich Foods 0007 01 4 Hitachi Metals 0026 01 0.2920 5 Innospec Active Chemicals 0038 01 0.5000 6 7 8 9 10 Column Totals=> 1.3213, 0.00 130.00 AS/Nit/TF Basis=> inhibition MAHL from HWA(lbs/day)_> 46.1928 Uncontrollable Loading(lbs/day)_> 9.0969 ####### 334.25 Total Allowable for Industry(MAIL)(lbs/day)_> 37.0958 Total Permitted to Industry(lbs/day)=> 1.3213 0.00 130.00 MAIL left(lbs/day)_> 35.7745 Percent Allow.Ind.(MAIL)still available(%)_> 96.4% ####### ####### Percent MAHL still available(%)_> 77.4% ####### ####### 5 Percent MAHL(lbs/day)_> 2.3096 HWA.AT Revised:November 2005