WQ0005767_Complete File - Historical

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State of North Carolina.
Department of Environment, Health and Natural Resources
Division on ofEnvironmental Management
512 North Salisbury Street - Raleigh, North Carolina 2,7611
James G. Martin, Governor George T. Everett, Ph,D
William W. Cobey, Jr., Secretary Director
Jaratm 3l, 1992
MT, R. M.1 oplin, Environmental Engineer
Vulcan Materials Company
Post Office Box 429
Winston-Salem, forth Carolina 27115
Subject: Permit 1"'~fio. , QOOl f157 7
(Formerly Permit Number 3 8 71R'.
Vulcan Materials Company
Pineville Quarry
Wastewater Recycle System
Mecklenburg CountyF
Dear Mr. poplin.
In accordance with your permit renewal application received October 29, 1991, we are forwarding
herewith Pe it No. WQ0005767, dated January 31, 1992, to Vulcan Materials Company for the
continued operation of a wastewater recycle system at the Company's Pineville Quarry Issuance of this
permit hereby voids Pe it Number er 387 1R2 issued April 26, 19 7 ;
This permit shall be effective from the date of issuance until December 31, 1996, and shall be
subject to the conditions and limitations as specified therein. Please pay particular attention to time
monitoring requirements in this permit. Failure to establish an adequate system for collecting and
maintaining the required operational information will result in future compliance problems,
If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have
the right to request an adjudicatory hearing upon written request within 30 days following receipt of this
permit. This request must be in the form of a written petition, conforming; to Chapter 15 P of North
Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O, Drawer 27447
Raleigh, 27611- 447. Unless such demands are made this permit shall be final and binding,
Regional Office
Asheville Fayetteville Mooresville Raleigh Washington Wilmington Winston-Salem
04/251-620919/4 6-1541 70,4.7663-16a99 919/733-2314 919/946-64 1 91 /395-3900 9191896-7 l"7
Pollution Prevention Pays;
P.O. Box 29535, Raleigh, NorthCarolina 27626-0535 Telephone [phone]
n Equal Opportunity Affirmative Action Employer

Mr. R. M.Poplin, Environmental Engineer
Vida late als Company
January 1, 1992
Page Two
If you need additional information concerning this matter, please contact Bolden at 1 /
-.
nrely>
George T. Ev re t
cc; Mecklenburg County Health Department
Mooresville regional Office
Facilities Assessment Unit
Groundwater Section
Training and Certification

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RAI, SOUR S
RALEIGH
RECYCLE LSYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina
as amended, and other applicable Laws, Bales, and Regulations
PERMISSION IS HEREBY GRANTED T T
Vulcan Materials Company
Mecklenburg County
FOR
continued operation of a 480,000 GPDstone washinggrater recycle system consisting f three settling
pondsinseries followed by a settled water holding pond (approximately 1 000 ft2 in surface area) and a
recycled water pump to serve the Pineville Quarry with no discharge of wastes to the surface waters,
pursuant to the application received October 29, 1991 and in conformity with the project plan;
specifications, and other supporting data subsequently filed: and approved by the Department of
Environment, Health and_l Natural Resources and considered a part of this pernat,
This permit shall be effective from the date of issuance until December 31, 1996, and shall be
subject to the following specified conditions and limitations:
14 This permit shall become voidable unless the facilities are constructed in accordance with
the conditions of this permit, the approved plans, specifications, and rather supporting data..,
This permit is effective only with respect to the nature and volume of wastes described in
the application and other supporting data.
3. ___ The facilities shall be properly maintained and operated at all times
This permit is not transferable. In the event there is a desire for the facilities to change
ownership, or there is a name change of the Permittee, a formal permit request must b
submitted to the Division of Environmental Management accompanied by an application
fee, documentation from the parties involved, and other supporting materials as may be
appropriate, The approval of the request will be considered on its merits and may or may
not be approved:
. In the event that the facilities fail to perform satisfactorily, including the creation of
nuisance conditions, the Permittee shall take immediate corrective action, including those as
may be required by this Division, such as the construction of additional or replacement
wastewater treatment or disposal facilities.
e sludge generated from these treatment facilities must be disposed of in accordance with
General Statute 1 3- 1 .1 and in a manner approved by the North Carolina Division vision of
Environmental Management.
3

7, The issuance of this pennit shall not relieve the Permittee of the responsibility for damages
to surface or groundwaters resulting from the operation of this facility.
,. The facilities shall be effectively, maintained and operated as a non -discharge system to
prevent the discharge of any wastewater resulting from the operation of this facility.
. Diversion or bypassing of untreated wastewater from the treatment facilities is prohibited.
10Freeboard in the settling ponds and holding pond shall not be less than two feet at an
time.
11. .,any monitoring (inclining any groundwatermonitoring) deemed necessary by the Division
of Environmental Management ement o insure surface and ground water protection will be
established and an acceptable sampling reporting schedule shall be followed..
12. Adequate inspection, maintenance, and cleaning shall be provided by the Perrnittee to
insure proper operation of the subject facilities,
13, The Permittee, or his designee shall inspect the wastewater recycle facilities to prevent
malfunctions and deterioration, operator errors and discharges which may cause or lead t
the release of wastes to the environment, a threat to human health, or a nuisance. The
Permittee shall keep an inspection log or summary including at least the date and time of
inspection, observations made, and any maintenance, repairs, or corrective actions taken
by the Permittee. This log of inspections shall be maintained by the Pennittee for a period
of three years from the date of the inspection and shall be made available upon request to
the Division of Environmental Management or other permitting authority:
14, Any duly authorized officer, employee., or representative of the Division of Environmental
Management may, upon presentation of credentials, enter and inspect any property.,
premises or place on or related to the recycle system at any reasonable time for the purpose
of deterniming compliance with this permit; mays inspect or copy any records that must be
Dept under the terms and conditions of this permit; or may obtain samples 6f groundwater,
surface water, or leachte
1 The annual administering and: compliance fee must be paid by the ermittee within thirty
(3 'days after being billed by the Division. sion. Failure to pay the fee accordingly may cause
the Division to initiate action to revolve this permit as specified by 15 NCAC 2H �020
lci*la
16. Failure to abide by the conditions and limitations tion contained in this permit may subject the
Permittee to an enforcement action by the Division of Environmental Management in
accordance with north Carolina General Statute 1 3- 13.6 to 1 3- 1 .6C.
17. The issuance of this permit sloes not preclude the Permttee from complying with any and
all statutes; rules, regulations, or ordinances which may be imposed by outer government
agencies (local, state, and federal) which have jurisdiction.
I& Noncompliance Notification:
The Pe i tee shall report by telephone to the Mooresville Regional Office, telephone no;
[phone], as soon as possible, but in no case more than 24'hours or on the next
wonting day following the occurrence or first knowledge of the occurrence of any of the
following.
4

a. Any occurrence at the wastewater treatment facility which results in the treatment of
significant amounts wastes which are abnormal in quantity or characteristic, such
as the dumping of the contents of a basin or tank; the known passage of a slug of
hazardous substance through the facility; or any other unusual circumstances.
. Any process unit failure, due to known or unknown reasons, that render the facility
incapable of adequate wastewater treatment such as mechanical or electrical failures
of pumps, aerators, compressors, etc.
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-
pass directly to receiving waters without treatment of all or any portion of the
influent to such station or facility.
d. Any time that self -monitoring information indicates that the facility is not in
compliance with its permit limitations.
Persons reporting such occurrences by telephone shall also file a written report in letter
form within. 15 clays following first knowledge of the occurrence. This report must outline
the actions taken or proposed to be taken to ensure that the problem does not recur.
19. - Upon classification of the facility by the Certification Commission, the P'ermittee shall
employ a certified wastewater treatment plant operator to be in responsible charge of the
wastewater treatment facilities. The operator must hold a certificate of the type and grade at
least equivalent to the classification assigned to the wastewater treatment facilities by the
Certification Commission,
0. The Permittee, at least sip.( ) months prior to the expiration of this permit, shall request its
extension Upon receipt of the request, the Commission will review the adequacy of the
facilities describer) therein, and if warranted, will extend the permit for such period of time
and under such conditions
d lions and limitations as it may deem apropriate:
Permit issued this
the 31st day of January, 1992
RTIJ t
CAROLINA E V MENTAL MANAGEMENT COMMTSSION
i orge T. Everett, i ectri
Division of En it anrn a ement
y Authority of the Environmental Management Commission
`ssior

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State of North Carolit w
Department of Environment,
Health and Natural Resources
Division of Envirortmental Management
James 1 . Hunt, Jr., Governor
Jonathan , Noes, Secretary
, Preston Howard, Jr. P.E., Drector
rrr, .
August 25, 15 4 U G 30 1995
CERTIFIED MAILRETURN RECFIPT REQUESTED
TILT STROUD
VULCAN MATERIAL CO. -PINEVILLEO
Pr) BOX 423
'IN'i'ON SAT,EM, NC 27115
SUBJECT: NOTICE DPP VIOLATION AND REVOCATION PCIR NON-PAYMENT"
WATER QUALITY PERMIT NO. 5R0300153
VULCAN MATERIAL CO. -PINE ILIEO
MECKLENB TRG COUNTf
Pear Permitt s
Payment of the required annual administering and compliance
monitoring fee of $225.00 for this year has not been received for the
subject permit. This fee is required by Title 15 North Carolina
Administrative- Code 2H .02 5, under the authority of North Carolina
General Statutes 143-215.3(a)(1), 1a) and 1b). Because this fee was
not fully paid within 30 days after being billed, this letter: initiates
action to revoke the subject permit, pursuant to 15 NCACw 211 ,0205(c)(4),
and G.S. 143-21.5.1(b)(3) .
Effective 60 days from receipt of this notice, subject permit is
hereby revoked useless the required Annual Administering and Compliance
Monitoring Fee is received within that time our payment should be
sent to:
N.C. Department of Environment, Health, and Natural Re'so arce
Division of Environmental Management
Budget Office
P.O. Box 2 535
Raleigh, NC 27626-0535
C". . Box 29536, Rdeigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]
n Equ a& Opportunity Affirmative Action Employet 5recycled/ l post -consumer paper

Construction or operation of a wastewater treatment system without
permit is subject to the enforcement authority of the Division of
Environmental Management:.
If you are dissatisfied with. this decision, you have the right to
request an administrative hearing within thirty (J days following
receipt of this Notice, identifying the specific issues to be
contended. This request must be in the form of a written petition
conforming to Chapter 1 0H of the North Carolina General Statutes, and
filed with the Office of Administrative Hearings, Post Office Drawer
27447, Raleigh, North Carolina, 27611-7447. unless such request for
hearing is sa e or payment is received, revocation: shall be final and
binding,. if you have any questions, please contact:
Mr. Keith Clvercash, Mooresville Regional Supervisor, hal f -16 9.
" *rely,
A. Preston Howard, Jr,
ccSupervisor, Water Quality Permits and Engineering Unit
Mooresville Regional Office
County Health Department

w
,, *e - and Engineering
Date: co or 1.1, 11
NON -DISCHARGE I T FF REPORT AND RECOMMENDATION
County: Mecklenburg
Fait W^. 77 (If r1 371 In
MRO No.:
PART I GENERAL INFORMATION
-
l.. Facility and Address: Pineville QuarryRecycle System
Vulcan .nn Materials Company
Fort Office Box 4329
Winston-Salem, North Carolina 27115
2. Sato of Investigation: December 11 11
3 Report Prepared y G. T. Chen
4. Persons Contactor. and Telephone: r r: Craig
Brinkley, Plant, Superintendent; 704,7
5. Directions to Site: From the intersection of Arrowood
and Nations Ford Roar. in Charlotte, Mecklenburg ur County,
travel southwest on Rations Ford Road approximately 0.5 mile
to the junction with Old Rations Ford Road Turn left and
proceed south can Old rations Ford toad approximately 0.
mile. Vulcan Materials/Pineville Quarry is located on the
right (crest) side of the read.
6. Size(land available for expansion d upgrading): Ample
land area available for expansion/upgrading of the settling
Rend., if necessary.
7. Topography (relationship to 100 year flood plain included)
Relatively flat with 3 slopes. The settling ponds are
not located in a flood plain.
Attach a U.S.G.S. map extract and indicate facility site
U.S.,G.S. Quad o. 15 SW
U.S.G.S. Quad e Fort Mill, South Carolina/North
Carolina
Latitude:: 35 o061 5511 Longitude: o 31 5211
8 Location of Nearest Dwelling and 'dater Supply Well: None;
within 1000 toot of the quarry site
. Watershed Stream Basin Information:
a. Watershed Classification:

River Basin and Subbasin No.: Catawba
Distance to surface water from disposal system:
Approximately ., feet
PART DISCHARGE AND TREATMM WMLKS
1 c of wastewater, ludg or contaminated soil.
Domestic
1 Industrial
a. Vol (Design Capacity
,. Types and quantities of industrial wastewater:
wastewater is generated from stone crushing process
co Prevalent toxic constituents in wastewater: N/
d. Pretreatment Program (POTWs only):
in development approved
should be required not needed
,. Production Rates (industrial discharges only) in Pounds Per
air'
3. Description of industrial Process (for industries only) any
Applicable CFR Part and part* Stone quarrying and
crushing
4. Type of Treatment specify weather proposed or existing)
The existing facility consists of three () small settling
ponds- in series, a "make-up" water pond ( approximately 2501
x 41), an electrical pump, and a diesel pump (s a backup,
unit)
5. Sludgy Handling and DisposalScheme: Fine silt in the
settling ponds is dredged out periodically and dried on site
tobe used as a filler as needed.
6. Treatment Plant Classification (attach completed rating
sheet): Class 1 (see attached rating sheet)
7 SIC Code ( ) : 1423
Wastewater Cede ( s
Primary: l
Secondary:,,
Main Treatment Unit Code:
PART I INFOFMTIOK
l{ is this facility being constructed with construction Grant
Funds (municipals only)?
2. Special monitoring requests: st

JIF
Page Three
. Other:
PART iV - EVALUATION AND RECCME14DATIONS
Permit No. 3871R2 was issued to Vulcan Materials Company for
the operation of an existing recycle system of the Pineville
Quarry in Mecklenburg County. The facility does not discharge
wastewater to the surface e waters of the State. An on -site
inspection performed by staff of the Mooresville Regional Office
indicated that the facility was properly operated and maintained.
Therefore, it is recommended that the Non -Discharge Permit be
renewed as requested the applicant.
signatu e of Report Preparer
Water Quality .oral , e.r fsor
-121
date

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PermitNPDES No. NC00,_-----' Nondisc, Per. No. &0
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:f 4 ut
fair tion Date, . GP
:
ExistingFacility
New Facility
Rated
y1
view d Train. & Cert.),Reg.
Office
Reviewed Train, & Cert.),Central Office
ORC
Grade
ITEM POINTS
ITEM
P lr*li
(1) Industrial Pretreatment units and/or
() PRIMARY -TREATMENT UNITS
industrial Pretreatment Program
(a) Septic Tank (see definition no. ) .... . . . . . . ...
2
(see',delinition No. ) 4
(b) Imhof Tank . ,_a ..n. ; ... ..
5
(2) l a FL FPtALITIN P
.. , , ..
(c) Primary Clarifiers ,....
5
(not applicable to non-comarninaled cooling
, ..
(d) Settling Ponds of Settling 'Tams for Inorganic
v H
waters, sludge Dandling facilities for water
purilic lion plants, totally closed cycle
Non -toxic Materials (sludge handtsng facilities
systems (def. No. 11), and facilities
for water purification plants„ sand gravel,
stone, and other raining operations except
consisting only of Item (4) (d) or Items () (d)
recreational activities such as gem or gold -
and (11) id))
0 20,000 „ . , m . 1
(5) SECONDARY TREATMENT UNITS
20,001 + 50,00 „ „ 2
(a) Carbonaceous Stage
(6)Aeral4ari - 1'"f4g14 Purity oxygen System
2r
100,001 •; 250,000 , „ .. . ... . . .... : ... . ... , ..., -
.
Diffused Air System.
1
250,001 500,000 .... ; .... « .. e + . , . , , „ , .....5
500,001 .-1,000,000 .. a
. . . . . -... ,
Mechanical Air System (fixed,
.
. , . , ... , . , . _ _ ... , . ,
IX,001 -- 2„000,000 ....., . , , ......... , ...... 10
floating or rotor)
Separate Sludge Reaefat4or4 . .
2,00 ,001 (and up) - rate I point additional for each
(rr) Trickling Filter
200,0g god capacity up to a
High Rate , ...... . ..... .
2
maximum of SCt
. . ..,
Standard Rate ......... ,....
S
Design glow
Packed Tower ..... ..... , „ ..
(Ili) Biological Aerated Falter or Af.Raled
'
S
(pd) a
Biological' Filler ..... ...... . . .. . .. . .
1
(iv) Aerated Lagoons, , ........ , ... ,
10
(v) Rotating Biological Centaclors , , , . u „ .. „
I �
() PR(see elinilibn no.
(vi) sand Filters-
(B)
(a) Screens ...... ; .. , , a I'
biological » ...
.
of
recirculating biological .....
(b) Mechanical Screens, static Screens or
(vii) Stabilization Lagoons
comminuting Devices .. ___ 2
(v ii) i holier
+ . , . �
. , ....
() GdI Removal
fix) Single stage system for combined
, 1
€4 t
carbonaceous removal of BOD and
(d) Mechanical of Aerated Grit Removal . ,
nitrogenous removal by nitrification
, . , .....:2
(e) Flow Measuring Device. ,
(.see def. No. 12) (Points for this item1
Or
have to be in addition t items (5) (a)
(l) Instrumented Flow . _ , 2
(i) through (5) (a) (viii) > , .. m ... „ . , ,Instrumented
... n » .. , . ,a
(9) Pteaeration
(x) Nutrient additions to l enhance SOD
...............
removal . .
5
(h) 'Influent Flow Foluafilalion . , .....
(xi) Biological culture ('Super Brigs`) addition
4 ..
O Grease Of all Separators Gravity 2
10 enhance of anic compound removal ., . , ,
Mechanical .. ...
Dissolved Air Flotation. 8
6) Prechlofin t4 on
,
.
5
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a � State of North Carolina
_. Department of Environment, Health and Natural DIMcAhiMorwat mA#AoENEjT
Division ref nvir�a ntal a r t
Il l 1
i north Salisbury Street - Raleigh, North Carolina 27604
James G. Martha, Govemor GeorgeT. EverettPh.D.
William W. Cobey, Jr. , Secretary Director
November mber , 1991
R.M.MR POPLIN
VULCAN MATERIALS
PO BOX 4329
Subject; Application No. WQ0005767
Pineville Quarry
Recycle System
Mecklenburg `raft
Dear MRPOPLIN:
The Division's Permits and Engineering Unit acknowledges receipt of your permit application and
supporting materials on October 29, 199 1. This application has'been assigned the number shown
above.. Please refer to this number when making inquiries on this project.
Your project has been assigned to Dana Bolden for a<detailed engineering review. A technical
acknowledgement will be forthcoming. If this acknowledgement Is not received within thirty ()
days, please contact the engineer listed above.
Be aware that the Division's regional office, copied below, must provide recommendations from the
Regional up is r or a Procedure Four Evaluation for this project, prior to final action by the
Division.
If YOU have any questions, please contact Dana Bolden at 1) 733-5083.
Sincerely,
C�
l ope iso , Pe sits and Engineering Unit
cc: M(x)resvilla Regional nalOffice
Pollution Prevention Pays
t', , Box - 53 , Raleigh, North Carolina 27626-0535 Telephone [phone]
An Equal Opportunity Affirmative Action Employer

to of North Carolina
Department of Environment, Health, and Natural Resources
Division of Environmental Management
Non -Discharge Permit Application
(WIS FORM MA Y BE PHOTOCOPIED FOR USE AS AN ORIGINAL)
RECYCLE FACILITIES
I. GENERAL INFORMATION:
1. Applicant (corporation, individual, or other):
2. Print Owners or Signing Official's Name and Title (the person who is legally
responsible for the facility and its compliance):
3. Mailing Address:
City: r w. State: N C
Telephone No.:c_�2
4. Project Name (subdivision, facility, or establishment name - should be consistent with
project name on plans/specs., letters of flow acceptance, Operational Agreements, etc.):
tqev, He u
5. Application Date: _- 6. Fee, Sub tt ; $ 256". 00
T County where project is located:
8. Latitude: ILongitude of recycle facility location
I. PERMIT INFORMATION:
I. Permit No. (will be completed by DEM): _76 -7
2. Specify whether project is: - new; _VrenTowal*, modification.
*If renewal, complete only sections 1, & applicant 2si nature
on
)
(pg.6). Submit only pgs. 1, 2, 6 (original and 3 copies of each ngineer
signature not required for renewal.
3. If this application is being submitted as a result of a renewal or modification to an
existing permit, list the existing permit numb4" 3-
d issue date,; ;= l'
4Specify whether the applicant is public or pnvate
FORM: RFAC 4/91 Page 1 of 7

RECYCLE FACILITIES
{ PAGE / 1
. If any of the buffers specified in no. 5 above are not being met, please explain how the
proposed buffers will provide equal or better protection of the Waters of the State with
no increased potential for nuisance conditions:
r Are any components of the recycle .ci ity located within the 100-year flood plain?
- yes; no.. If yes, briefly describe the protective measures being taken to protect
against flooding.
THIS APPLICATION PACKAGE WELL NOT BE ACCEPTED BY THE
DIVISION OF ENVIRONMENTAL MANAGEMENT UNLESS ALL OF
THE APPLICABLE ITEMS ARE INCLUDEDI THE SUBMITTAL
Requiredlients
a. One original and three copies of the completed appropriately executed application fo
b e appropriate permit processing fee, in accordance with 15A NCAC 2H.0205(c)(5).
C. Five sets of detailed plans and specifications signed and sealed by a North Carolina
Professional Engineers The plans must include a ,general location snap, a site map which
indicates where any borings or hand auger samples were taken, along with buffers,
structures, and property lines, Each sheet of the plans and the first page of the specifications
must be signed and sealed.
dw. For industrial wastewater; a complete chemical analysis of the typical wastewater
must be provided. The analysis may include, but shall not be limited to, Total Organic
Carbon, BOD, COD, Chlorides, phosphorus, Nitrates, Phenol, 'Total "T"rihalomeethanes
TC P analysis, Total Halogenated Compounds, Total Coliforms, and Total Dissolved
Solids.
e. If lagoons are a part of the facilities and the recycle water is industrial, provide a
hydrogeologic description of the subsurface to;a depth of 20 feet or bedrock, whichever is
less.,, The number of borings shall be sufficient to define the following for the area
underlying each major soil type at the site. significant changes in lithology, the vertical
permeability of the unsaturated zone, the hydraulic conductivity of the saturated zone, and
the depth the mean seasonal high water table.
f. Five copies of all reports, evaluations, agreements, supporting calculations, etc., must be
submitted as a part of the specifications which are signed and sealed by a North Carolina
Professional Engineer. although certain portions of this required submittal must be
developed by rather professionals, inclusion of these materials cinder the signature and seal
of a North Carolina Professional Engineer signifies that he has reviewed this material and
has judged it to be consistent with his pro rased design.
g. Five copies of the existing eerawal or a modification,'1111L
of

RECYCLE FACILITIES
PAGE a / 1)
Name and Complete Address of Engineering
City: State: Zip:
Telephone No.
Professional Engineer's Certification:
attest that this application for
IN se has been reviewed by the .and is accurate
d complete to the best of my knowledge. I further attest that to the best of my knowledge the
proposed design has been prepared in accordance th the applicable regulations. Although certain
portions of this submittal package may have been developed by Queer professionals, inclusion of
these materials under my signature and seal signifies that I have reviewed this material and have
judged it to be consistent withthe proposed design,
North Carolina Professional Engineer's registration No,
Print Name of Engineer
r
Seal and Signature (specify date).
Applicant's Certificat on,
attest that this application for �. I ,
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand
that if all required parts of this application are not completed and that of all required supporting
information and attach e not i'this application package will be returned as
incomplete.
Signature . � � ate � : � v
THE COMPLETED APP CATION PACKAGE, INCLUDING AU SUPP T"I
INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NORTH
+ A OLI A DIVISION OF ENVIRONMENTAL MANAGEMENT
WATER QUALITY SECTION
PERMITS AND i I I UNIT
POST OFFICE BOX 29535
512 NORTHSALISBURY STREET
TELEPHONE NUMBER: 919/733-5083
of

State of North Carolina
Department of Environment, Health, and Natural Resources
Division of Environmental Management
Non -Discharge Perni1t Application
(THIS FORM MA Y BEPHOTOCOPIEDFOR USE AS AN ORIGINAL)
RECYCLE FACILITIES
1. GENERAL INFORMATION:
1. Applicant (corporation, individual, or other): --VLk 11L�iq�j
2. Print Owners or Signing Official's Name and Title (the person who is legally
responsible for the facility and its compliance): mr
L
3. Mailing Address: c",
City:�,� � 4 �Ie State: N C Zip:,
ry
A ,
C, U
Telephone No.:
4. Project Name (subdivision, facility, or establishment name - should be consistent with
project name on plans/specs., letters of flow acceptance, Operational Agreements, etc.)::
'.4 A
5. Application Date: C" - 2i Q11- 6. Fee Submitted: $ 0
7. County where project is located- Im
® Latitude: Longitude of recycle facility location
11. PERMIT INFORMATION:
1. Permit No. (will be completed by DEM): 7
2. Specify whether project is: - new; renewal*- modification.
ff renewal, complete only sectio t , & applicant i nature
- (on pg.6). Submit only pgs. 1, 2, 6 (original and 3 copies of each) ngineer
signature not required for -renewal,
- "renewal*�
us I, , S
3. If this application is being submitted as a result of a renewal or modification to an
existing permit, list'the existing permit number and issue date _4_-2�_ IL
4, Specify whether the applicant is public or private
FORM: RFAC 4/91 Page I of 7

RECYCLEFACILITIES
PAGE t / 1
If any of the buffers specified in no. 5above are not being rnet please explain how the;
proposed buffers will provide equal or better protection of the Waters of the State with
no increased potential for nuisance conditions:
e any components of the recycle facility located within the 100-year flood plain?
yes; no. If yes, briefly describe the protective measures beingtaken to protect
against flooding.
THIS P LI PACKAGE L NOT BE ACCEPTED ' THE
DIVISION OF ENVIRONMENTAL MANAGEMENT UNLESS ALL OF
THE APPLICABLE EMS ARE INCLUDED WITH THE SUBMITTAL
Required [terns
a. One original and three copies of the completed and appropriately executed application fo
b e appropriate permit processing fee, in accordance with 15A4 NCAC 211.0205(c)(5).
C. Five sets of detailed plans and specifications signed and sealed by a forth Carolina
Professional Engineer. The plans musinclude a general location map a site map which
indicates where any borings or stand auger samples were taken, along with buffers,
structures, and property lines. Each sheet of the plans and the first page of the specifications
must be signed and sealed.
d. For industrial wastewater, a complete chemical analysis of the, typical wastewater
must be provided. The analysis may include, but shall not be limited to, Total Organic
Carbon, BOD, COD, Chlorides, Phosphorus, Nitrates, phenol, Total `l`rihalornethanes,
TCLP analysis, Total halogenated Compounds, "1'citat Coliforms, and "Total Dissolved
Solids.
e. if lagoons are a part of the facilities and the recycle water is industrial, provide
hydrogeologic description of the subsurface to a depth of 20 feet or bedrock, whichever is
less. The number of borings shall be sufficient to define the following for the area
underlying each major soil type at the site: significant changes in litholo y the vertical
permeability of the unsaturated zone, the hydraulic conductivity of the saturated zone, and
the depth of the mean seasonal high water table-
f. Five copies of all reports, evaluations, agreements, supporting calculations, etc., must be
submitted as a part of the specifications which are sign.d and sealed by a North Carolina
Professional Engineer. Although certain portions of this required submittal must be
developed by rather professionals, inclusion of these materials under the signature and seal
of a North Carolina Professional Engineer signifies that he has reviewed this material and
has judger it to be consistent with his proposed design.
g. Five copies of the existing pe ',t "renewal or a modification.
of 7

RECYCLE FACILITIES
PAGE / l
Name andCompleteAddress f Engineering r i is
City:._ zip.
Telephone No.
Professional Engineerls Certification:
„ attest that this application for
has been reviewed by one and is accurate
d complete to the best of my knowledge, , further attest that to the best of my knowledge the
proposed design has been prepared n accordance with the applicable regulations. Although certain
portions of this submittal package may have been developed by other professionals, inclusion of
these materials under my signature d seal signifies that I have reviewed this material and have
judged it to be. consistent with the proposed design.
North Carolina Professional Engineer's registration No.
Print Name of Engineer
Seal and Sinai (specify date);
Applicant's Certificai on: �
. ` attest that this application for r
a
has been reviewed by the and is accuraie and com lete to Ore best of my knowledge. I understand
a
NORTH CAROLINA DIVISION OF ENVIRONMENTAL MANAGEMENT
WATER QUALITY SECTION
PERMITS AND ENGINEERING UNIT
POST OFFICE BOX
512 NORTH SALISBURY STREET
TELEPHONE NUMBER: 919/733-5083
of

State of North Carolina
epartment of Natural Resources and Community Development
Division of Environmental Management
512 North Salisbury Street * Raleigh, North Carolina 27611
James G, Martin, Covernor Apr 4 1 26, 1987 R, Paul Wilms
S. Thomas Rhodes, Secretary Director
Mr. Timothy R. Knopf
Mining and Environmental Specialist
Vulcan Materials Company
Winstnn-Salem, N.C, 27115-4195
SUBJECT: Permit No, 3871-12
Vulcan Materials Company
Wastewater Recycle System
Mecklenburg County
Dear Mr. Knopf
In accordance with your application received March 13, 1987, we are forwarding
herewith Permit No. 387IR2, tinted April 26, 1987, to Vulcan Materials Company for the
operation of the subject wastewater treatment and recycle facilities.
This permit shall he effective from the date of issuance until April 30, 1992,
and shall be subject to tlip conditions and limitations as specified therein.
If any parts, requirements, or limitations contained in this permit are
unacceptable to you, you have the right to request an adjudicatory hearing upon
written request within 30 days following receipt of this permit., This request must b(-,%,
in the form of a written petition, conforming to Chapter 150B of North Carolina
General Statutes, and filed with the Office of Administrative Hearings, Post Office
Drawer 110606, I:Zalelgh North Carolina 27604.
If, you wish to have the hearing before the Hearing Officer with this
Department, you must indicate in the petition that you waive the right to have the
contested case conducted by a Hearing Officer in the office of Administrative
Hearings, and wish to have the matter conducted in the Department of Natural Resources
and Community Development. Unless such demands are made this permit shall be final
and binding.
Pollution Pretwnhon Pays
P.O. Box 27697, U60, North Camfina 27611-7687 Telcphone 919-733-M5
An Equal Opportunity Affirtnative Action Empk)�w

01—
if you need additional inf r ton c r in this matter, please ant t .
Cy�rntha Irving, telephone No. 1 /7 33-5083, ext. 180.
Sincerely yours,
R. Paul Wilms
CC. Mecklenburg County health Department
Mooresville Reg3anal Supervisor
Dennis R. Ramsey

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEV7LOPMENT
RALEJGH
P E R M I T
For the discharge of Sewage, Industrial Wastes, or Other Wastes
In accordance with the provisions of Article 21 of Chapter 143, Cpno-ral
Statutes of North Carolina as amended, and other applicable Laws, Rules, and
Regulations
PERMISSION IS HEREBY GRANTED TO
Vulcan Materials Company
Mecklenburg County
FOR THE
continued operation of the existing wastewater treatment facilities Consisting of a
three (3) acre settling pond arid recirculating facilities to prevent the discharge of
any wastewater into the surface waters of the State.
pursuant to the application received March 13, 1,987, and in conformity with the
project plan, specifications, and other supporting data subsequently filed and
approved by the Department of Natural, Resources and Community Development and
considered a part of this permit.
This permit shall be effective from the date of issuance until April 30, 1992,
and shall be subject to the following specified conditions and limitations:
1, This permit shall become voidable unless the facilities have been constructed in
aka ortiancz witl he approved is Ti Sper4ficl t "'Cvs and afl-ta-t support iti- (1,ita.
2. This permit is effective only with respect to the nature and volume of wastes
described in the application and other supporting data.
3. The facilities shall be properly maintained and operated at all times.
4, This permit is not transferable.
5. In event the facilities fail to perform satisfactorily including the creation of
nuisance conditions, the Permittee shall to such immediate corrective action as
may be required by this Division, including the construction of additional or
replacement wastewater treatment or disposal facilities.

6, The sludge generated from these treatment facilities must be disposed of in
accordance with General Statute 143.215.1 and in a manner approvable by the North
Carolina Division of Environmental Management,
7. The Permittee, at least six (6) months prior to the expiration of this Permit,
shall request its extension. Upon receipt of the request, the Commission will
review the adequacy of the facilities described therein, and if indicated, will
extend the Permit for such period of time and under such conditions and
limitations as it may deem appropriate.
8n Adequate facilities shall be provided to prevent surface runoff from carrying
any disposed or stored material into the receiving stream.
9. The issuance of this permit shall not relieve the permittee of the
responsibility for damages to surface or ground waters resulting from the
operation of this facility.
10Adequate inspection, maintenance, and cleaning shall be provided by the
permittee to insure proper operation of the subject facilities,
11. Solids, sludges, or other pollutants removed or resulting from the wastewater
storage facilities shall be contained and disposed of in such a manner as to
prevent any contamination of the surface or groundwater of the State.
12. If there is a breakdown of the recirculating pump or any other part of the system,
production at the plant shall stop until the problem is corrected.
13, Any groundwater quality monitoring as deemed necessary by the Department shall be
provided.
Permit issued this the 26th day of April, 1987„
NORTH CALINA ENVIRONMENTAL MANAGEMENT COMMISSION
R. Paul Wilms, Director
Division of Environmental Management
By Authority of the Environmental Management Commission

State of NorthCarolina
Department f Natural Resources and Community Development
Division of Environmental Management
512 NorthSalisbury t a Raleigh, North Carolina 27611
James G. Martin, Governor April 26, 1987 R. lain Wilms
S. mas Rhodes, Secretary Director
f
Mr, Timothy R. Knopf
Mining and Environmental Specialist
Vulcan Materials Compriny
Winston- cal m. N.C. 71 5-41 a"
SUBJECT: Permit No. 71-
Vulcan Materials Company
Wastewater Recycle System
Mecklenburg County
Dear Mr. Knopf
In accordance with your application received March 13, 1 7, we are, forwarding
here,with Permit No, 3871i1 , dated April 26, 1987, to Vulcan Materials Company for the
operation of the subject wastewater tewater treatment and recycle facilities. `
This Emma.t shall he effective from the data of issuance until April 30 1992,
seal shall be subject to than conditions tions and limitations as specified therein.
If any harts, requirements, or limitations contained in this permit are,.
unacceptable to you, you have the right to request an ad udicat ary hearing upon
written request within 30 days following receipt of this permit This request must be
in the form of a written petition, conforming to Chapter 150B of North Carolina
General Statittes, and filed with tke Offices of Administrative strative Hearings, fast Office
lima or a 166 , Raleigh North Carolina 27604.
If you wish to have the hearing before the Hearing Officer with this
Dv artment, you must indicate in the petition that you waive the right to have, the
contested case conducted by a Hearing officer in theoffice of Administrative
Hearings, and wish,, to have the matter conducted in the Department of Natural Resources
and Community Development, finless such demands are made this permit shall be final
and binding.
Pollution Preirntion oya
R . Box 2 . Raleigh, North Carolina 2 i1-7687 Telephone 919-7,33-7015
An Equal Opportunity nity Affirmative team Empkimr

if you need additional, information concerning this matter, please contact Ms.
Cyrotha Irving, telephone No. 919/733-5083, ext. 180.
Sincerely yours,
Paul Wilms
cc: Mecklenburg County Health Department
Mooresville Regional Supervisor
Dennis R. Ramsey

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF NATURAL RESOURCES AND COMMUNTTY DFVVLOPKENT
RALEIGH
P E R M I T
For the discharge of Sewage, industrial Wastes, or Other Wastes
In accordance with the provisions of Article, 21 of Chanter 143, G,-.npral
Statutes of North Carolina as amended, and other applicable Laws, Rules, and
Regulations
PERMISSION IS HEREBY GRANTED TO
Vulcan Materials Company
Mecklenburg County
FOR THE
continued operation of the existing wastewater treatment facilities consisting of a
three (3) acre settling pond and recirculating facilities to prevent the discharge of
any wastewater into the surface waters of the State.
pursuant to the application received March 13, 1987, and in conformity with the
project plan, specifications, and other supporting data subsequently filed and
approved by the Department of Natural Resources and Community Development and
considered a part of this permit.
This permit shall, be effective from the date of issuance until April 30, 1992,
and shall be subject to the followsia sspecified conditions and limitations:
1, This permit shall become voidable unless the facilities have been constructed in
accordlanc,-,. lit h tb.a -Approved plans, specificnt,'-ons and other supporting (!,its.
2, This permit is effective only with respect to the nature and volume of wastes
described in the application and other supporting data,
3. The facilities shall be properly maintained and operated at all times,
4. This permit is not transferable.
5. In event the facilities fail to perform satisfactorily including the creation of
nuisance conditions, the Permittee shall take such immediate corrective action as
may be required by this Division, including the construction of additional. or
replacement wastewater treatment or disposal, facilities.

6, The sludge enervated from these treatment facilities must be disposed of in
aGcrrrdanc�>e i.th General Etaatc.ataa 143, 1 , T and in as manner a pprovaable by the card
Carolina Division of Environmental ManAgemenn
7 7The Permi:ttee ; at least six () months prior to the expiration of this Permit,
shall request its extension. Upon receipt of the request, the Commission will
review the ndequaacy of the facilities ies described therein, and if indicated, will
extend the Permit for such period of time and under such conditions and
limitations tartions as it may deem appropriate.
fir Adequate facilities shall be provided to prevent surface runoff from carrying
any disposed or stored material into the receiving stream,
m. The issuance of this permit shall not relieve the perm .ttee of the
responsibility for damages to surface or ground waiters resulting from the
operation of this facility,
10. Adequate inspection, maintenance, and cleaning shall be provided by the,
pnrmittee to insure proper operation of the subject facilities.
l 1. olids, sludges, es, or rather pollutants removed or resulting from the wastewater
ed and disposed f in such a manner as t
storage fac.i.li:ies shall be cxeatataa.ra p
prevent any contamination of the surface or groundwater of the State.
12. If there is a breakdown of the recirculating pump or any rather paart of the system
production at the plant .shall strafe until the problem is corrected.
13. any groundwater quality monitoring as deemed necessary by the Department shall be
provided.
Permit issued this the 26th day of April, 1987.
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT CC7MMTSSIC1 '
m Eatrl l iIms, Ilirector
Division of Environmental Management
By Authority of the Environmental Management Commission
Permit No. :387 l.11
_J

NIPP,
AA
01
11%
State of North Carolina
Department of En-vironment, Health, and Natural Resources
Mooresville Regionzil Office
James G NA�irtin, Governor Albert F. Hilton, Rep�oiial NIar)ager
)William W. Cobey, Jr, Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT
February 4, 1992
Mr. R. M. Poplin, Environmental Engineer
Vulcan Materials Company
Post office Box 4239
Winston-Salem, North Carolina 271,15
Subject: Permit No. WQ0005767
(Formerly Permit Number 3871R2)
Vulcan Materials Company
Pineville Quarry
Wastewater Recycle System
Mecklenburg County, NC
Dear Mr. Poplin:
our records show that Permit No. WQ0005767 was issued on
January 31, 1992 for your non -discharge wastewater treatment
facility. The purpose of this letter is to advise you of the
importance of the Permit and the liabilities in the event of
failure to comply with the terms and conditions of the Permit.
If you have not already done so, it is requested that you and
other appropriate employees thoroughly read the Permit.
The Permit sets forth specific performance standards,
operation and maintenance requirements, monitoring requirements,
plus general conditions applicable to non -discharge permits.
Failure to comply with the terms and conditions of the Permit
subjects the Permittee to enforcement action pursuant to Section
143--215.6 of the North Carolina General Statutes in the form of
civil or criminal penalties.
Please note that the subject Permit expires on December 31,
1996. Item 20. of the Permit requires that a renewal request be
submitted at least six (6) months prior to expiration. Also the
Permit is non -transferable, until. such time, that the Permittee
has requested a name change to the new Permittee.
90 lNmTh Main Stres,­t, Moore.""d[(" C. 'n�11�" * 'Ick,,pho,1w , �(q 603 R09 0 VAX, 704 6(,13 W40
A91 FCjU�d ()pruTiunky Affirmau%c X.��tw I.-I'Piployn

s mentioned previously, the purpose of this letter is to
advise you of the importance of your Permit. Please read
the Permit and contact this Office at 704/663-1699 in
Mooresville if you have any questions nsr need `clarification. We
look forward to providing any assistance.
,Sincerely,
.r
D. hex Gleason, P. E.
Water Quality Regional Supervisor
cc:T

3
Q-1-1-200101
State of NorthCarolina
Department of Environment, Health, and Naturalso r s
Mooresville Regional Office
James G. Martin, Governor Albert F. Hilton, Regional Manager
William W Cobey Jr., Secretary DIVISION OF ENVIRONMENTAL
January 1992
Mr. R. M. Poplin
Vulcan Materials Company,
Post Office B 4329
Winston-Salem, , North Carolina 2711.E
Subject: Non -Discharge Facility inspection
Recycle System at PinevilleQuarry
Permit No. W00005767 (formerly 387IR2)
MecklenburgCounty, NC
Dear Mr. Poplin:
This letter is a follow-up 't the inspection r
December 11, 1991 by Mr.G. T. Chen of this Office and Mr.David
Rusty of the Groundwater Section in conjunction with your request
for renewal, of, the subject on —Discharge Permit.
t
The inspection indicated that the subject facility is
properly maintained n operate. Therefore, it has been
recommended that your request for Permit renewal be approved.
Should you have and questions regarding this matter, please
do not hesitate to contact Mr. G. T. Chem or me at 7/ 1
699.
Sincerely,
D. Rex Gleason, P. R.
Water Quality Regional Supervisor
. Co. Dept. of Env. Protection
akT : s
919 North Main ville, NC 28115T"el-phonr 346 + FAX 3
4n Equal Opportunity Affimiative Action ErnploWr

Date: September 22, 1988
NON -DISCHARGE STAFF REPORT AND RECOMMENDATIONS
County: Mecklenburg
Application No.: WQ 0000197
PART I - GENERAL INFORMATION
1. Facility and Address: Evapc-trap spiration Pond
Pineville Quarry/Vulcan Materials
Vulcan Materials Company
Post office He 4195
Winston-Salem, NC 27115-4195
2. Date of Investigation: September 21, 1988
3. Report Prepared By: G. T. Chen
4. Persons Contacted and Telephone Number: Mr. C. L.
Brinkley, Plant Superintendent; [phone]
5. Directions to Site: From the intersection of Arrowood Road
and Nations Ford Road in Charlotte, Mecklenburg County,
travel south on Nations Ford Road approximately 0.5 mile to
the junction with Old Nations Ford Road. Turn left and
proceed on Old Nations Ford Road approximately C. mile.
Vulcan Materials/Pineville Quarry is located on the right
(west) side of the road. However, the proposed .
non -discharge treatment system is located approximately
0.25 mile north,of the Quarry.
6. Discharge Point: N/A
Attach a USGS Map Extract and indicate treatment plant site
and discharge point on map.
USGS Quad No.: G 15 NW
7. Size (land available for expansion and upgrading): Ample
land area available for expansion and/or upgrading the
evapo-transpiration pond and oil/water separator system, if
necessary.
8. Topography (relationship to flood plain included): Sloping
west toward an unnamed tributary to Sugar Creek at the rate
of 2-6%. The proposed non -discharge treatment system is
not in a flood plain.
9. Location of Nearest Dwelling: No dwellings within 1000
feet of the proposed system.
10. Receiving Stream or Affected Surface Waters: N/A

Page Two
PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
1. Type of wastewater: 0Domestic
100 Industrial
a, Volume of wastewater: 0.00060 MGD
b. Types and quantities of industrial wastewater -
According to Mr.. C. L. Brinkley, Plant Superintendent,
Pineville Quarry of Vulcan Materials Company, less
than 1,00 gallons of wastewater is to be generated
weekly from washing four () trues. The wastewater
may contain petroleum waste, detergent, foreign
particles, etc.
e . Prevalent toxic constituents inwastewater: � �
d. Pretreatment Program (POTWs only): N/A
2. Production Rates (industrial discharges only) in Pounds:
N/
3. Description of Industrial Process (for industriesonly) and
Applicable CFR Pert and Subpart: /
. Type of 'treatment ( specify whether proposed or existing)
The proposed treatment system will consist of d wash pad; a
Bendel-Spatco water/ rea.se-oil separator with sump -pump; a
2,000 gallon waste oil tank with containment pad, and a 0
201 x 21 evap transpiration pond (approximately 14,,960
gallon capacity) around which a 11 (height) x 51 (width)
berm is to be built.
5. Sludge Handling and Disposal Scheme: Sludge, if any, will
be removed from pond and disposed of properly in accordance
with DEM regulations.
6. Treatment Plant Classification: /A
7. SIC cde(s): N/
Wastewater Code ( ) : N/A
PART III - OTHER PERTINENT INFORMATION
1. Is this facility being constructed with Construction Grants
Funds (municipal. only)? N/
2. Special monitoring requests: N/A
3. Additional effluent limits requests: N/A,
4. ether: N/A
PART Iv LUATI N AND RECOMMENDATIONS
The projected wastewater of less than 1,000 gallons' per
week is to be generated from gashing four '(4) trucks. The

ppppp�
Page Three
wasteflow, which may contain some petroleum waste, detergent and
foreign particles, will be treated through a Bendel-Spatco
oil/water separator and discharged into an evapo-transpiration
pond from which there is no outlet to the surface waters of the
State.
It is recommended that a non -,discharge permit be issued to
the applicant as requested, provided the Groundwater Section
also concurs.
Signature
Water Quality R nal Supervisor

FORT MILL QUADRANGLE
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5ry
ilk
State of North Carolina
Department of lWatural Resources and Community Development
Divi5ion of Environmental Management
512 North Salisbury Street * Raleigh, North Carolina 27611
James G, Martin, Governor R. Paul Wilms
S. Thomas Rhodes, Secretary November 4, 1988 V, Dirr ct r
"Q1 WI
Mr. Timothy Knopf
Vulcan Materials Company
P.O. Box 4195
Winston-Salem, NC SUBJECT: Project Return (WQOOOO - 195""T
Vulcan Materials Company
Pineview Plant - Evaporative Lagoon
Mecklenburg County
Dear Mr. Knopf:
This =is in reference to your application received August 12, 1987 for a
Non -discharge permit !or the subject facjlity
In a letter datei August 31, 1988, you were advised to provide specific
technical information within sixty (60) days to make the application package
complete or your application package would be returned as incomplete, Since this
sixty (60) day requirement elapsed on October 31, 1988, the Division of
Environmental Management must return your application and support documents as
incomplete, in accordance with North Carolina General Statute 143-215.1. The
documents are being forwarded to you under separate cover,
When you have obtained the requested information which is needed to make your
application complete, on may submit a new application package and permit processing
Fee.
If there are any, questions concerning this project, please contact Babette
McKemie, at telephone no. 919/733-5083, ext. 546.
Sincerely,
R. Paul Wilms
cc: Mooresville Regional Office
Mr. Dennis Ramsey
Bill Reid, Groundwater
10HUSY1 Powwon Fyays
Na 10ox 27687, Raleigh, North Carolina 27611-7687 Telephone [phone]
An Equal Opportunity Affirtnative Action Emplayer

'IK -' t" wAND
`" a
15
State of ` rth Carolina
ir , � Environment, Health and atural Resources
source
-"j[E ivision of Environmental Management
512 North 3alisbrtry Street - Raleigh, North Carolina 27604
James G. Martin, Governor George'r, Everott, Ph.t
William W. Cobey=, Jr., Sccramry Dij - for
January 23, 1992
Mike Poplin
V Mean Materials- R,43871R
P.O. Box 4195
Winston Salern, NC 27105
Subject; Rescission of Civil Penalty Assessment
Vulcan Materials- R71 P
RV p1-12
PermitNo. ea. 37I R2
Mecklenburg County
Dear Mr. poplin -
On December 20, 1991, Vulcan Materials was assessed a civil penalty in the an'0irnt of $350.00
for fallulte to renew Nondischarge Permit # 387IR2 within180 days of the permit's expiration date. The
civil penalty assessment was issued in error. Our records indicate that renewal for 3871R2 was received
by the Division ithin 180 days of the p ,rinit expiration. Permit No. WQ0005767 has replaced the former
Perrrait No. 3 7IR2.
I regret any inconvenience generated by this matter. Please be advised that the $350.00 civil
penalty assessment levied against Vulcan Materials on December 20, 1991, has been rescinded and your
case chased, -
If there is a taped for any additional information, please contact Robert Farmer at t 19 7U-5i18
Sincerely,
7
4Z
If,
George Fl , i verett
cc; Mooresville Regional Office �
Cornpliance/Enforce rent
Central Files
Pollution Prevention Pays
P.O. Box 29535, Raleigh, North Carolina 7 2 -0535 Telvph nc 1-733-7C 15
An Equal Opportunity Affirmative Action Employer

o ..
fl
State of North Carolina
Department of Environment, Health and Natural a otrr
Division of Environrnental Management
512 North Salishury Street - Raleigh, North Carolina`60
James G. Martin, Governor George T. Everett, Ph,
William W. Cobey, Jr,, Secretary Director
CERTIFIED MAEL
ift= R
December 16,1991
Subject: ASSESSMENT OF CIVIL PENALTY FOR
VIOLA`nON 1: THE RENEWAL REQUIREMENTS
Vulcan Materials- R#387 I
STATEPERMITNO. 3871R2
Dear P `tt Mecklenburg County RV 91-1
This letter transmits notice of a civil penalty assessed against the subject fatality in the amount of,
$350.00.
This assessment is based upon the fact that; a request for renewal of the subject perrait was not
received by the Division of Environmental Management at least 180 ties prior to the expiration date
contained in the permit. The renewal request requirement is contained in your permitand/or Tide 1 A
North Carolina Administrative Code N ACChapter 2H .0211.
Based upon the above fact, I conclude as a matter of law that the subject facility failed to act it
accordance w`th the requirements of Northlima General Statute 143- 16.1, A civil penalty of not
ore than 10,000.00 per day, in accordance with forth Carolina General Statute 2 . :G. . 143-
16*6A a ,tray be assessed against a person who fails to comply with the rules of the Environmental
Management Commission.

IF
Within thirty days of receipt of this notice, you may:
be
penalty assessment will be rescinded;
2.
If the wastewater treatment system was sold or otherwise
transferred to another responsible party prior to the
expiration date of the permit, please complete the attached
certification, Upon verification of this fact by our
regional staff, the civil penalty assessment will b
rescinded! OR
3.
7�nhould be n e tothe girder fhe cp ent tad
ent, ealth and'Natu i e ur _esd not'enclosee
# pay nt f the n t nit f isc enf actio for y co int�ira r new
vilatdnsi; OR
p Submifr
JX&jAk &I tailed iustifiglifor such
request for remission of nutigation is limited to
consideration f the reasonableness of the arnount of the
penalty and is not the proper procedure for contesting the:
accuracy of any of the statements contained in this
assessment letter. Because a re "ssion request foreclosures
the option of an administrative hearing, such a request must
be accompanied by a waiver of your right to an
administrative hearing and a stipulation that there are no
factual issues in dispute. You must execute and return the
attached waiver and stipulation forrit to this office with a
detailed statement which you believe establishes that:
a one or more of the civil penalty assessment factors in
G.S. l - "1 b were wrongfully applied to the
detriment of the petitioner,
b the violater promptly abated continuing environmental
damage resulting from the violation;
(c) the violation was inadvertent or a result of an
accident
d the violator had not been assessed civil penalties for
y previous violations; or
e payment of the civil penalty will prevent payment for
the remaining necessary remedial actions.
OR

f you wish to contest this civil nity assessment letter,
you must request an ad is five hearing. Ibis request
oust be form of a written petition, conforming t
Chapter l SOB of the North Carolina General Statutes, and
films with the Office of Administrative Hearings, Post
Office Drawer 27447, Raleigh, North Carolina 27611-7447.
copy of the petition must be se n
I& Dan Oakley
Attorney General's Office
Department of Environment, Health and Natural Resources
P.O. Box 27687
Raleigh, forth Carolina 27611
If options 1 r _, , � 4 are chosen, please send your payment or response to the following address:
Robert Farmer
Department of Environment, Health and Natural al e ource
Division of Env" n nt l Management
Water Quality Section
Post Office Box 29535
Raleigh, North Carolina27626-0535
Failure to exercise one ofthe options above within thirty days, as evidenced by a date stamp not a
postmark) indicating when we received your response, will result in this matter being referred to the
Attorney General's Office with a request to initiate a civil action to collect the penalty.
If it is not demonstrated to us that your conduct of the perrititted activity has ceased r will cease by
the permit expiration date, failure to apply for a permit extension within 30 days of receipt of this letter will
resultin the assessment of additional penalties: if the permit expired or expires prior to the permit
reisshance, the pertnittee will he subject to additional penalties for the operation of a wastewater treatment
facility without a permit.
If you have any questions, ns, please do not hesitate to contact Mr. Robert Farmer at 9191733-5083,
Sincerely
George terett
Attachments
Water Quality Regional Supervisor
Compliance/Enforcernent File
Central Files

STATEOF NORTH CAROLINA
COUNTY OF ENVIRONMENTAL MANAGEMENT
COMKISSXON
MATTERIN THE WAIVER OF RIGHT
OF CXVXL PENALTIES'AGAINST ADMINISTRATIVE HEARING
(name of permitteel STIPUX.ATION OF FACTS
Vile
Having been assessed civil penalties totaling
for violations of 15A North CarolinaAdministration
ti 11 as set forth in the assessment latter of the Director of the
Division of EnvirorAmental Management dated ,
the undersigned, desiring to seek remission o the civil
penalties, does hereby waive the tight to an administrative
hearing in the above -stated matter and doesstipulate that the
facts a as allegred in the assessment letter.
This the of 1

F
REQUEST THAT PERMIT BE RESCINDED
WASTEWATER TREATMENT SYSTEM T CONSTRUCTED OR WAS
REMOVED O USE
Ir I'llHEREBY CERTIFY T THE WASTEWATER
TREATMENTSYSTEM PERMITTED UNDER PERMIT NUMBER
ISSUED TO IS NO LONGER TREATING ANY
WASTEWATER T I WISH TO HAVE THIS PERMIT RESCINDED. I CERTIFY
THAT THIS WASTEWATER TREATMENT SYSTEM WAS LAST UTILIZE CAN
SYSTEM AS NEVER CONSTRUCTED,
PLEASE FILL IN THE BLANK WITH "NEVER CONSTRUCTED".)
Ir , DO HEREBY CERTIFY T THIS WASTEWATER.
TREATMENT SYSTEM ILL NOT BE OPERATED AFTER THE RESCISSIONF THE
REQUIRED PERMIT AND I REALIZEOPERATION A WASTEWATER
TREATMENT SYSTEM OU ° A VALID PERMIT IS SUBJECT TO A CIVIL PENALTY
OF OF TO $I , PER DA'Y,
SIGNED THIS THE DAY OF 1991.
BY
(TYPE OR PRINT

REQUEST THAT PERMIT NOT BE RENEWED
TRANSFER OF WASTEWATER TREATMENT SYSTEM
1, ,TKO HEREBY CERTIFY THAT THE WASTEWATER
TREATMENT SYSTEM PERM UNDER PER NUMBER
ISSUED TO HAS BEEN SOLD OR
OTHERWISE TRANSFERRED TO ANOTHER PERSON AND THAT I DO NOT WISH TO
HAVE 1111S PERMIT RENEWED IN MY NAME. I CERTIFY THAT THIS WASTEWATER
TREATMENT SYSTEM WAS OR WILL BE LAST UTILIZED BY ME ON
. (IF THE SYSTEM WAS NEVER CONSTRUCTED,
PLEASE FILL IN THE BLANK WITH "NEVER CONSTRUCTED")
1, ,TKO HEREBY CERTIFY THAT THIS WASTEWATER
TREATMENT SYSTEM WAS SOLD OR OTHERWISE TRANSFERRED TO THE
FOLLOWING PERSON ON
NAME
ADDRESS
TELEPHONE
EM WittibUt�k VAttbPERMIT IS SM JECT TO A
ODAY.
SIGNED THIS THE DAY OF ,1991.
BY (CONT.)

Date: April 9, 17
NON -DISCHARGE TA ' PORE AND RECOMMENDATIONS
County: Mecklenburg
Non -Discharge permit No. 3871R
PART 1 GENERAL INFORMATION
1. Facility and Address: Pineville Quarry/Vulcan Materials
Company
Vulcan Materials Company
Post Office Box 41'
Winston-Salem, 'North Carolina
27115-4195
2. Date of Investigation: 4/8/87
. Report prepared y: G. T. Chen
4@ Person Contacted and Telephone Number: Mr. Tom Tuinipseed,
Foreman; 7 ) 2 - C7
5. Directions to Site: From the intersection of Arrowood Road
and Nations Ford Road'in Charlotte, Mecklenburg County,
travel south on Nations Ford Road approximately 0.5 rile t
the junction with old Nations Ford Road. Turn left and
proceed on old Nations Ford Road approximately 0.6 rile,
Vulcan Materials/Pineville Quarry is located on the right
west.) side of the road.
6. Discharge point - N/A
Attach a USGS Map Extract and indicate treatment ent 1 ant site
and discharge point on map.
USGS Quad No.. G15SW'
7. sire (land available for expansion and upgrading): Ample
land area available for expansion and/or upgrading the
settling lagoons and recycle pump station, if necessary.
8. Topography relationship to flood plain included) : Rolling
with slopes of 2 %. The settling ponds are not in a flood>
lain
9. Location of NearestDwelling: No dwellings within 1000 feet
of the recycle system
10. Receiving Streamr Affected Surface raters: /A

Page Two,
PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
Type of Wastewater: 0% Domestic
100% Industrial
a. Volume of Wastewater: N/A
b. Types and quantities of industrial wastewater: The
wastewater was generated from the water used for
washing stone in the crushing process.
C. Prevalent toxic constituents in wastewater: N/A
d. Pretreatment Program (POTWs only): N/A
2. Production Rates (industrial discharges only) in Pounds:
N/A
3. Description of Industrial Process (for industries only) and
Applicable CFR Part and Subpart: N/A
4. Type of Treatment (specify whether proposed or existing):
The existing non -discharge facility consists of a settling
pond, a holding pond, an electrical pump, a diesel pump (as
backup unit) and pipe lines. The clarified wastewater is
pumped back and reused in the stone crushing process.
5. Sludge Handling and Disposal Scheme: Fine silt in the
settling pond is dredged out periodically and dried and
piled upon site to be used as filler as needed.
6. Treatment Plant Classification: N/A
7. SIC Code(s): 1423
Wastewater code'): 41
PART III - OTHER PERTINENT INFORMATION
1. Is this facility being constructed with Construction Grants
Funds (municipals only)? N/A
2. Special monitoring requests: N/A
3. Additional effluent limits requests: N/A
4. Other: N/A

Page Threes
PART I VALUATION AND RECOMMENDATIONS
It is recce add that the non -discharge permit be :renewed
as requested by the applicant.
Signatur of Report Preparer
Wtt a . is y u ri r

VUUIUJ I
MaterialsCiy
March 11, 197
Mr. Arthur Mouberry, P.E.
Permits and Engineering Branch
Division of Environmental Management r �
Department of Natural Resources and �.."
Community Development
P. C. Box 27687,TM:
Raleigh, NC 276111AR
Re: Vulcan Materials Company
Mideast Division t.•.
Permit Renewals
Dear Mr. ; Moubdrr
1 request at this time the renewal of the following permits for
operation of closed system wash water handling facilities
115 Quarry, Wilkes County - Permit 3569R
Smith Grove Quarry, Davie County - Permit 3570R
Elkin Quarry, Surry County - Permit 571
Shelton Quarry,' Caswell County - Permit 3574R
Pineville Quarry, Mecklenburg County - Permit 371R ,
All systems are same as permitted, except Shelton Quarry which
will be adding settling pond area. A Shelton Quarry diagram is
attached.
Please contact at 91-757-45CC if you should have any questions.'
Sincerely,,
Timothy R. Knopf
Mining and Environmental
Specialist
/3nu
Enclosure
IDEA T DIVISION J RG BOX 4195 * WINSTON-SALEM, NORTH cAROLINA 7115- 1' 5 # TELEPHONE 9157 -4

. �
QA
State of North Carolina
Departgneh,'aar and Community 1p111
Division of Environmental Management
512 North Salisbury Street Raleigh, North Carolina 27611
James G, Martin, Governor April 1 26, 1987 R. Paul Wilms
S, `l"comas Rhodes, Secretary Direc um
Mr, Timothy R. Knopf
Mining and Environmental Specialist
Vulcan Materials Company
Winston-Salem, N.C. 7115- 195
SUBJECT Permit No. 3 71-R
Vulcan Materials {company
Wastewater Recycle System
Mecklenburg County
Dear Sir. Knopf
1n accordance with your application received March 13, 1987, we are forwarding
herewith Remit No. 387IR2, hatedApril 26, 1987 to Vulcan Materials Company for the
operation of the subject wastewater treatment and recycle facilities.
This permit shall he effective from the date of issuance until April 30, 1992,
and shall be subject to the conditions' and limitations as specified therein.
If any parts, requirements, or limitations contained in this permit are p
unacceptable to you, you have the right to request an sadjud.icatory hearing upon'
written request within 30 days following receipt of this permit. This request must be
in the form of a written petition, conforming to Chapter 150B of North Carolina
eneral;Statutes, and filed with the Office of Administrative Hearings, lost office
Drawer 11666 Raleigh North Carolina 27604.
If you wish to have tire hearing before the Hearing Officer with this
Department, you must indicate in the petition that you waive the right to have the
contested case conducted by a Hearing Officer in the office of Administrative
Bearings, and wish to have the matter conducted in that Department of Natural Resources
and Community Development. Unless such demands are made this permit shall` be final
and binding.
Rkalution Paau°aalion flews
P.0 Box 27687, Raleigh, North Catalina 27611.1 7 Telephone [phone]
An Focal i nnortunitu Affirmative, Artinti Frean

If you tend additional information concerning this matter, please contact his.
Cyretha Irving, telephone No. 919/733-5083, ext. 180.
Sincerely yours,
R. Paul Wilms
cc: Mecklenburg County Health Department
Mooresville Regional Supervisor
Don"is R. Rnmsay

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT
RALEIGH
P E R M T T
For the discharge nr sownge, Ind"strin! WnsLvs, or Other Wnstos
In accordance with the provisions of Article 21 of Chapter 143, General
Statutes of North Carolina as amended, and other applicable Laws, Rules, and
Regulations
PERMISSION IS HEREBY GRANTED TO
Vulcan Materials Company
Mecklenburg County
FOR THE
continued operation of the existing wastewater treatment facilities consisting of a
three (3) acre settling pond and recirculating facilities to prevent the discharge of
any wastewater into the surface waters of the State.
pursuant to the application received March 13, 1987, and in conformity with the
project plan, specifications, and other supporting data subsequently filed and
approved by the Department of Natural Resources and Community Development and
considered a part of this permit.
This permit shall be effective from the date of issuance until April 30, 1992,
and shall be subject to the following specified conditions and limitations:
1. This permit shall become voidable unless the facilities have been constructed in
accordance with the approved plans, specifications and other supporting data.
2, This permit is effective only with respect to the nature and volume of wastes
described in the application and other supporting data,
3. The facilities shall be properly maintained and operated at all times.
4. This permit is not transferable.
5, In event the facilities fail to perform satisfactorily including the creation of
nuisance conditions, the Permittee shall take such immediate corrective aCtiOD as
may be req"ired by this Division, including the coystruGtion of additionnI or
replacement wastewntor trnatmenL or disposQ facilities.

6.
The sludge generated from these treatment facilities must be disposed of in
accordance with General Statute 143,215.1 and in a manner approvable by the North
Carolina Division of Environmental Management-
7.
The Permittee, at least six (6) months prior to the expiration of this permit,
shall request its extension. Upon receipt of the request, the Commission will
review the adequacy of the facilities, described therein, and If indicrited, will
extend the Permit for such period of time And under such conditions and
limitations as it may doom Appropriste.
Afloqitntt' fnr°ilities shn,11 bn provided to prpv(�IA surfaco, rinlorr ft-om carryillp
Ally diS[)0R('(i Or StOT--('(i mat(rirlj into tho T-v(-f,iVhlg stro'gul,
9.
0 lie
The Issuance of this perme. ,it shall not rellevthe of f tyre
responsibility for damages to surface, or ground wators restilting from the
operation of this facility.
10.
Adequate inspection, maintenance, and cleaning shnll be provided by the
permittee to insure proper operntiOn Of the subject facilities.
1L
Solids, sludges, or other pollutants removed or resulting from the wastewater
storage facilities shall be contained and disposed of in such a manner as to
prevent any contamination of the surface or groundwater of the State.
12.
If there is a breakdown of the recirculating pump or any other part of the system,
production at the, plant shall- stop until the problem is corrected.
13.
Any groundwater quality monitoring as deemed necessary by the, Department shall be,
provided.
Permit issued this the 26th day of April, 1987.
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
-4�-
R. Paul Wilms�,Dir�ector"�����
Division of Environmental Management
By Authority of the Environmental Management Commission
Permit No. 3871R2

BENDEL SPATCO 35,*GPM 0*11 Separator
For Service tat s, Car Washes, and industrial I nt
43*11
13698
40
9.
�
' fir### 1 11,
x
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T
The Bandal Spatco Oil Separator is designed for any operation where It Is necessary to separate oil from water, r
The unit can handle a combined flow of oil and water not to exceed 35 gallons per minutenit shown is �
fabricated with an inspection area as requiredIn some areas. Two anways are p vided with each unit with
Inspection area. Manwatr extensions In 1211 Increments are available up to 48,1.
14 W,

w r w ww :w w rr; w
w w w w ww w w ww w ww :w
w 11 w w w w :w: •
.
A
W11
F
2,
cc
3,
commended If very hot water Is being discharged Into the system, or oil and
har ed Into the system. Otherwise It should not be needed.
-LED AND PIPING COMPLETED THE SYSTEM UL BE JUSTED AS
water until water spills over into the Inspectionarea (static water line).
or the top of the oil skimmers In the 1st and 2nd compartments, the Dresser
the skimmers raised.
, open all water outlets that will be draining into the system and allow there to
run Tor j-tk minutes. i ne water level in the 1st and 2nd compartments should begin to rise with the Incoming
water. Once the water level has crested and stabilized, the skimmer In the 1st'compartment should be set
approximately 1/4" above the water operating level. The skimmer In the 2nd compartment should be set
approximately 11" above the water operating level.
4. The water lines can then be cut tiff and the system is ready to operate,
b. Should new supply lines he added to the system at a later date it will be necessary to readjust the oil
skimmers
Tt ,,
:

DESIGN:
After months and ideas from many engineers, the SPATCO
Oil Separator was designed to do several functions.'`
One of the areas we tried to accomplish was to simplify
the installation of an coil separator and a city inspection
manhole area. This has been done by making one unit to
have a. two -compartment oil rarer -off, and the third unit
being the tapered > 1 x 41 inspection area. This has
resulted in one hole being dug to accept the coil separator
and 'the city inspection manhole.
Another area that was 'taken into consideration in the
design of the oil separator was one being large enough
not to have restricting inlet flow line, which have
caused a great deal of problems, and to have our inlet,
size, and cutlet of a 'high enough capacity to give us this
type of operation
This has been accomplished with the physical size of the
oil separator and the - full 411 inlet and outlet that we
_
� c. �r_ � _ _•. � �w tom; _
_
•

wX
OPERATION -
As
the combination of mixed product, , beingmade up of
water, petroleum waste, and foreign particles, leaves
the wash area and en ers into the oil separator', the
following would ti , Jpire in operation
As 4i�a. lat ch petroleum product, the petroleum
product Ing lightr than grater, would float onthe ur a cif the fircompartment. the
petrol modudt forms In the first om art�ient
:t will, s' It accumulates, completely form a
floating seal -and will remain in the separator.
As we continue the operation from a wash.bay with
the above combination, the waterlevel, at the
operating waterline of the `system, rises up and
forces the accumulation of petroleum product into
the funnel dram, and into the underground waste
oil tank.
We have allowed a R arge enough capacity in our first
compartment- o 1 separator for product to he slow
down befpx `. t r into the second chamber.'Solids
going ti#othe first remit of the eparat ar will pick
trstw s r ra $ l ssxrr rew� rlstirs n"A -r �s
the
secon
as it
as th
k:
e ha
in l
size ;
raw
t+m f

INSTALLATION:
To install the SPATCO 'Oil Separator, we are concerned
with keeping this as close to the building as possible,
o that the inlet line of the oil separator is at
high height in installation. The standard separator
is designed for mounting at surface level, and the flow
of the waste from the station has to be considered in
this area.
Once the location of the separator has been determined,
we use a ba khoe and dig one hole with two depths, one
for the deeper depth of the oil sear tor, which is 42 ".
The end of the separator, where the inspection area is
located is sh arter at 4,1.- after the bole has been dug
in these two depths, a bottom layer of 4 to 6 inches of
sand helps in the setting of the oil separator, and in
being able to keep the separator on a level position.
Once the separator is installed into the round, clean
water must be used to fill up the first compartment of
the oil separator, and be allowed to continue running,
until it comes out into the inspection. area.
This is a.; must to insure"that we have bbar ed the system,
without allowing any mixed product to enter into the
system. This also serves as ballast in the event of
heave rains before the installation is complete.
After the oil separator has been installed, and the unit
has been filled with, fresh water, the adjustable oil
draw -cuff funnels should be adjusted for your water flow.
if the above'ste'ps are not taken and the wash bay would
be tied into an empty separator, mixed product would
thereby transfer from the first cdmpartment, to the
second compartment, and into the downstream side, both
the mixture of water and petroleum content

ADJUSTING THE OIL DRAW-OFFLEVELS
When grater is at a dead standstill in the separator, w
have determined d what is called the static eater line.
After we h.ve connected the aril separator,; any water
outlets that will be going into the discharge line
e
should at this time be turned on. Again, any and all
water boas that will feed into this ,separator should
be turned on.
In watching the water as it enters the separator, we
will see the water -line raise, as it comes into the
separator. When it raises to its higheU height* we
have established at this point the operating eater line.
After the operating water line is established, we can
then lower the oil draw off funnels to within l ', to
-..
1/411 above the operating water line. After this
done,we hare. °wart , thesystem �` ' tie requirements.t
will need to automatically syphon off petroleum products.
i
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its, 4.117
AS,
«. awaaaxtirw a•fi v. east npR a+�

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a ,
BLOCK IL SKIMMERS
V
OPERArING
#YA rER L INE~
SrATIC HOSE
..
WAS
r
LL
l water outlets that will feed
to the Separator, and when the +ga r ^
raises to the highest point(Operating
Water line) adjust the Oil Draw Offs to
1/811 or "' above the eater Line.
(1) The Oil Draw Off Pumels are adjusted to 1/211 abovethe
Static Water Line# when they are shipped."
Fill the Separator with clean waterand.-let the water
run ail it mms out into the Inspection' area.

2
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Model 6400-0004
PARTS LIST Model74
Key DescriptionPart Number
1 End Cover 1 12062-0000
2 let for Dull Thickness Cam 1 816
for Half Thickness Cam 265
*Impeller ISt'dl Neoprene 1 1
( pill Nitrile 8364=
(Opt'l) High Pr re 7.1 1
(Opt'l) Natural Rubber836-0008
4 Witarplote , 1 574
5 Screw, End ver 5 91006431040
6 Screw, Cam for FullTbickrwm Cam 1 1 '
for Half Thickness 91 O
7 Cam, Full "thi kn 1 834-0001
Half Thickness2561-0000
a Body,b Ass'y+ (64001 1
Body, Sub A 'y (7420) 1 7424-0000
9 Slinger 1 3181
10 Searing Seal (inner) 1 817-0000
11 Sall Searing 1 976 0
17 Retaining Ring Mrs to Body) i 1571
13 Retaining Ring (Sr%toShaft) 1 �0000
14 Bearing Seal (outer) 1 81
1 *Seal Assembly 1 6407 10
16 Shaft 1 824-0000
17 Key 1 9214-0000
Service (fit Neoprene Imp, 9 62—ISM
er is fit hJttrile p p , 62-0003
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P. . BOX 3279 1 , N. C.,275613
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5
GROUNDWATER SECTION
�i 2
p p {yypp pq December 30, 1991 ;.
. Mama
M0
T Don Safrit
THROUGH: Bob hee
;;;��'
FROM: Jack Flax
SUBJECT: Vulcan Materials, Inc. - Pineville Company
Renewal of Permit No. 3871R2
Stone Wash Recycle' System
Mecklenburg my
' 7/ 1 1
( Dana Bolden: DEM SERG.earl Engineer)
The Groundwater Section has reviewed the subject permit renewal
request and recommends rei8suance of the ' permit with the following
conditions:
1 Any groundwater equality monitoring, as deemed necessary
by the Division, shall' he provided.`
ee Barbara Christian
Central. File
Permit issuance File

N ;
k
DIVISION OF ENVIRONMENTAL MANAGEMENT
GROUNDWATER SECTION
April 21, 1987
MEMORANDUM
TO: Arthur Mouh rr
THROUGH: Robert Cheek 0—
'ROM : Bill Reid
SUBJECT: Renewal of Permit No. 3871
Vulcan Materials Company
Closed Circuit Settling Basin
Mecklenburg County
(Cyretha Irving. DEM BERG Review Engineer)
The aund at. Section has reviewed the subject permit.
application and recommends issuance of the permit with the tcl-
l.cwing conditions:
Any groundwater quality monitoring, as deemed
necessary ;by the Department, sell be provided.
BR/Is/87062.
cc Ran McMillan/Rick Klingel
Central Files
Permit Issuance Files

GROUNDWATER SECTION
DIVISION OF ENVIRONMENTAL MANAGEMENT
CORD OF WASTE DISPOSAL PERMIT APPLICATION REVIEW
REVIEW BY:William R. Cr wford DAT . C µ -S7
FIELD INVESTIGATION BY. C.T.CL n, Q Section DATE:C -C8-87
TO ;PINEVILLE, N.C. CC :MECKLENBURG
LOCATION: 0.8 MI. NW OF DOWNS RCA SR 11 ) ON E. SIDE OF NATIONS
FORD RC (SR 11 6) AT PINEVILLE, N.C.
TYPE OF DISPOSAL SYSTEM FILL, LAGOON, ETC) SETTLING BASIN
DESIGNED CAPACITY:UNKNOWN
WASTE PHYSICAL C CT ISTS: WASTEWATER FROM STONE CRUSHING OPERATION
DESCRIPTION OF FACILITY: SETTLING BASIN, HOLDING POND ELECTRICAL PUMP,
DIESEL PUMP (BACKUP IT) AND PIPELINES. THE CLARIFIED WASTEWATER IS
PUMPED BACK AND REUSED IN STONE CRUSHING PROCESS._
CHEMICAL YSES AND OTHER DATA AVAILABLE:
AMBIENT GROUNDWATER QUALITY WATER TABLE):
AMBIENT GROUNDWATER QUALITY (ARTESIAN):
W WASTE:
TREATED WASTE:
OTHER:
NAME OF NEAREST STREAM: KINGS BRANCH DISTANCE: 500'
DISTANCE TO NEAREST WELL: >1 Chi' DEPTH: NA PUMPINGRATE:
PROPOSED METHOD FOR PREVENTING GROUNDWATER CONTAMINATION.- NONE PROPOSED
STRUCTURE,LITHOLOGY AND PERMEABILITYOF SURFICIAL MATERIALS:CECIL SANDY
CLAY LOAM FOUND IN RESIDUUM FROM ACID IGNEOUS AND METAMORPHIC ROCK. EST',
HYDRAULIC CONDUCTIVITY CT M/DA'Y.
HYDRAULIC RELATIONSHIP' BETWEEN WATER TABLE AND ARTESIANAQUIFERS:
DEPTH TO B ROCK.6C' DEPTH TO SEASONAL HIGH WATER T LE:«
MONITORING FACILITIES (ATTACH SKETCH):NONE RECOMMENDED
RECOMMENDED SAMPLING SCHEDULE PARAMETER REQUIRED. -NA

GROUNDWATER SECTION
DIVISION OF ENVIRONMENTAL MANAGEMENT
RECORD OF WASTE DISPOSAL PERMIT APPLICATION REVIEW
REVIEW BY:
DATE:
FIELD INVESTIGATION BY:
DATE:
FACILITY NAME-
-it 009
TOWN: COUNTY:
LOCATION:
�TYKE OF
DESIGNED CAPACITY (GPD):
WASTE PHYSICAL CHARACTERISTIC:
DESCRIPTION OF FACILITY:'
CHEMICAL ANALYSES AND OTHER DATA AVAILABLE: (HECK THOSE, APPLICABLE AND ATTACH COPIES):
[= AMBIENT GROUNDWATER QUALITY (WATER TABLE) RAW WASTE E3 OTHER
ED AMBIENT GROUNDWATER QUALITY (ARTESIAN) TREATED WASTE
NAME OF NEAREST STREAM: DISTANCE:
DISTANCE TO NEAREST WELL: DEPTH: PUMPING RATE:
PROPOSED METHOD FOR PREVENTING GROUNDWATER CONTAMINATION:
STRUCTURE L IT I 10 L 0 G_ Y AND PERMEABILITY OF Sf WU IR TF I Cl I An L MATERIALS,
ez
H�'DRAULIC REI.ATIiINSHIP BETWEEN WATER TABLE AND ARTESIAN AQUIFERS. ���
DEPTH TO BEDROCK: ,,
DEPTH TO SEASONAL HIGH WATER TABLE:
MONITORING FACILITIES NEEDED (ATTACH SKETCH):
RECOMMENDED SAMPLING SCHEDULE AND PARAMETER REQUIRED:
REMARKS AND RECOMMENDATIONS j q 6 Z, GW 48
Revised 7/84

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DIVISION OF ENVIRONMENTAL MANAGEMENT
GROUNDWATERSECTION
#m
March 27,1987 le
)_'Uk
COX
,.
za
MEMORANDUM
r
O; Eric Klingel
ROM : Bill Reid Fk�vAI .
SUBJECT: Application r ;`X Renewal/Amendment of Existing Permit
New Permit.
Facility Name Vulcan Materials
riala
County w Mecklenburg
Type of Project Settling Basins
Applicable Permit Numbers : APNOO 9299
GW 6'
We have received a copy of the above referenced application,
which was sent to your regional office for comment on or about
March 25, 1987.
You should review the application packaqe for completeness
and adequacy of relevant information and submit: your request
for additional information to "m (via telephone or memo) b
April 6 1987 so that all required information can be requested:
from the applicant at one time. A copy of our . formal request t
the applicant for additional information will be provided to you.
If you do not require additional information from the
applicant to complete your evaluation of the project, you should
review the application package and submit your'comments to me b
April 16, 1987.
If a copy of the application package has not been made
available to your office, PLEASE LET ME KNOW.
Permit Issuance Files

GROUNDWATER SECTION
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Date: April. 9, 17
NON -DISCHARGE STAFF REPORT AND RECOMMENDATIONS
County: Mecklenburg_
Non -Discharge Permit No. 3871R
- GENERAL INFORMATION
cility and Address: Pineville Quarry/Vulcan Materials
Company
Vulcan Materials Company
Post office Box 4195
Winston-Salem, North Carolina
7115-4195
to of Investigation: 4/8/87
part Prepare Chen
ran Contacted and Telephone r.- Mr. Tom Turnipseed,
reman; 704 525-9678
rections to site:rc the intcrcticn Na Arrcic4d cad
and Nations Ford Road in charlotte, Mecklenburg County,-
travel south on Nations Ford Road approximately 0.5 mile to
the junction with Cold Nations Ford Road. "burn left an
proceed on old Nations FordRoad approximately 0.6 rile.
Vulcan Materials/Pineville Quarry is located on the right
(west) side of the road.
6. .car Point /A
Attach a. USGS MapExtract and " indicate treatment plant site
and discharge point on map.
USGS QuadNo.: 1.5
7. Size (land available cr expansion and upgrading): Ample
land area available for expansion and/or upgrading the
settling lagoons and recycle pump station, if necessary.
8. Topography (relationship to flood plain included)- Rolling
with elapse of %. The settlingponds are not in a flood
plain.
9. Location of NearestDwelling: No dwellings within 1000 feet
of the recycle at
10. Receiving Stream or Affected Surface Waters: N

Page
PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
1. Type of Wastewater: Domestic
1 0 Industrial
. Volume of Wastewater: /
b. Types and quantitiesf industrial wastewater: The
wastewater was generated, from the grater used for
washing store in the crushing process
C. prevalent toxic n titu nt In wastewater: /fit
d. Pretreatment Program p nly):
. Production Rate (industrial discharges only) in Pounds:
. Description of Industrial process ( for industries only) and
Applicable CFR Part and. part. /
. Type of Treatment specify whether proposed or existing):
The existing non -discharge facility consists of a settling
pond, a holding pond, an electrical pump, a diesel pa
backup unfit) and pipe lines. The clarified wastewater is
pumped back and reused in the stone crushing process.
. Sludge Handling and DisposalScheme: Fine silt in the
settling pond is dredged out periodically and dried and
piled up on site to be used as filler as needed.
6. Treatment Plant Classification.- /
. SIC as: 141
Wastewater a 41
PART III R PERTINENT INFORMATION
1. Is this facility being constructedwith struction Grants
Fund (municipals only) ? N/A
2. Special monitoring' requests: /
. Additional effluent limits requests: /
.Other: /

Page Three
PART IVRECOMMATIONS
It is recommended that the non -discharge rya renewed
as requested by the applicant.'
Signatur&'of Report Preparer
dater Oiii-! R supervisor

V 22 /� C/
\0
State of North Carolina
Department of Natural Resources and Community Development
Division of Environmental Management
512 North Salisbury StrAtOk Upwl��, North Carolina 27611
Ott0"
(Its S Thomas Rhodes, Secretary
James G. Martin, Governor
APR
19
Dear
7
We acknow!pdg6 receipt of the following documents.—,
19
permit application - APal ;."
—engineering plans
specifications
Your project has been assigned to for a detailed engineering review.
All project documents will be reviewed with e_spect­to_ the proposed w;stewater facilities. This review will not commit
this Division to approving any expansion of these treatment facilities or increase of flowrate in the future.
Prior to the issuance of the permit, you will be advised of the recommendations any comments of this Division,
You will also be informed of any matter which needs to be resolved.
Our reviews are scheduled based on receipt date of complete informations. The items checked below are needed
before your project can be reviewed.
permit application (copies enclosed) U 2 16
engineering plans (signed and sealed by N.C.P.E.) Pr00e&,>iAJf -fee a6de vu�
specifications (signed and sealed by N.C.P.E.)
11
mother additional information deta4eti-mr-attwhri"47
The above checked information is needed by If not received, your application
package will be returned as incomplete. Please be aware That Division's Regional Office
11
must provide RECOMMENDATIONS from the Regional supervisor or a Procedure four Evaluation for this project,
prior to final action by the Division.
If you have any questions, please call the review engineer at this telephone number 919/733-5083.
Sincerely,
CC.
P.O. Box 2768Z Ralco,NorthCArohna 2701-7687 Tdephone 90-733-t%4
An EqtW Oppommity Affimudw Action Ernpk�wr

s
March 11, ;1 87
rArthur Mouberry, P.E.
Permits and Engineering Branch max.
Division of Environmental Management
Department of Natural Resources and .
ommun i t, Development
P. Q. Box 27687 #°
Raleigh, NC 27611981
1
:i
Re: Vulcan Materials Company
Mideast Division
P. i t Renewals
Dear Mr. Moubrry
request at this time the renewal of the following permits for
operation of closed system cash water handling facilities
115 Quarry, Wilkes County - Permit 3 6 R
Smith Grove Quarry, Davie County - Permit 7DN
Elkin Quarry, Surry County - Permit 3571R
Shelton Quarry, Caswell County - Permit 3574P',
Pineville Quarry, Mecklenburg Country Permit 387IR
All systems are same as pemitted, except Shelton Quarry which
will be adding settling pored area. A Shelton Quarry diagram i
attached®
Please contact at 919-767-4600 if you should have any questions
Sincerely,
Timothy P. Knopf
Mining and Environmental
Specialist
/In
Enclosure
MIDEAST DIVISION i P.O. BOX 4195 * 4 IN N- L td, NORTH CAROLINA 27115-4195a TELEPHONE ONE 919 7 7

pppppppp
N,
oar - " ` ��� � : 1 to f rt
artment of Natural Resources and Community Development
Division of Environmental Man eras
512 North lisbury Street # Raleigh, Noah Carolina 27611
James G. Martin, Governor April 26, 1987 R. Paul Wile
S. Thomas khodes, Secreury Director
Mr. Timothy R. Knopf
Mining and Environmental Specialist
Vulcan Materials Company
Winston-Salem, N.C. 711 419
SUBJECT: Permit No. 871-W—!)!.',
Vulcan Materials Company
Wastewater Recycle System
Mecklenburg 'jaunty
Dear Mr. Knopf
In accordance with your application received March 13, 1937, we are forwarding
herewith Permit No, 3871R , dated April 26, 1987, to Vulcan Materials Company for the
operation of the subject wastewater treatment and recycle facilities.
This permit shall be effective from the date of issuance until. April 30, 1992,
and shall, be subject to the conditions and limitations as specified therein.
If any parts, requirements, or limitations contained in this permit are
unacceptable to you, you have the right to request are adjudic.atdry hearing upon
written, request within 30 days following receipt of this permit. This request must be
in the farm of a written petition, conforming to Chapter 1 t111 of North Catalina
General Statutes; and filed with the Office of Administrative hearings, Pest Office
Drawer 11 6 , Raleigh North Carolina 2760E
If you wish to have the hearing before the Hearing Officer with this
Department, you must indicate in the petition that you waive the right to have the;
contested case conducted by a Hearing Officer in the office of Administrative
strativ
Hearings, and wish to have the matter conducted in the Department of ]Natural Resource
and Community Development. Unless such demands are made this permit shall be final
and binding.
P�)Jlutloft pmottion Pap
PO Bm 27687, halo , North Carolina 27611-7687Tekphont 91 733- fit
An EqLW Oppominity Affirmatm Action

you need additional informat,ion concerningthis Matter, please contact
Cyrotha Irving, telephone No. 15 t, 1.
Sincerelyyours,
R� P 4au I W �il ms
cc: Mecklenburg County Health Department
Mooresville Regional Supervisor
Dennis R. Ramsey

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT
RA ,E CR
RERtI
For the discharge of Sewage, Industrial Wastes,, or Other Wastes
In accordance with the provisions of Article 21 of Chapter 343, Gon r°al
Statutes of North Carolinas as amended, and other applicable Laws, Rules, and
Regulations
PERMISSION IS HEREBY GRANTED TO
Vulcan Materials Company
Mecklenburg Count
FOR THE
continued operation of the existing wastewater treatment facilities consisting of a
three ( acre settling pond: and recirculating facilities to prevent the discharge o
any wastewater into the surface waters of than State;.
pursuant to the application received March 13, 1987, and in conformity with the
project_ plasm, specifications, and other supporting data subsequently filed and
approved by the Department of Natural Resources and Community Development and
considered a3 part of this permit._
This permit shall be effective from the date of issuance until, April 30, 1992,
and shall be subject to the following specified conditions andlimitations;
1. This permit shall become voidable unless the facilities have been constructed in
ac.cordanc^ with the approved plans, specifi.c tMons and other supporting a$ t,a
w This permit is effective only with respect to the nature and volume of wastes
described in the application and other supporting data..
. The facilities shall be properly maintained and operated at all times.
,. This permit is not transferable.
. In event the facilities fail to perforce satisfactorily; including the creation of
nuisance conditions, the Permittee shall take such immediate corrective act -ion a
may be required by this Division, including the construction of additional or
replacement wastewater treatment or disposal facilities.

fa. The sludge generated from these treatment facilities mast be disposed of i
accordance with General Statute 143.215.1 and in a manner a provable by the North
Carolina Division of Environmental Management
. The Permittee, at least six months prior to the expiration of this Permit,
shall request its extension. Upon receipt of the request, the Commission will
review the adequacy of the facilities described herein, and if indicated, will:
extend the Permit for such period of time and under such conditions and
limitations as it may deem appropriate
k
a Adequate; facilities shall be provided to prevent surface runoff from carrying
p any disposed or stored material into the receiving str
n The issuance of this permit shall not relieve the permittee of the
responsibility for damages to surface or ground waters resulting from the
operation of this facility.
10, Adequate= inspection, maintenance, and cleaning shill be provided by the
permittee to insure proper operation of the subject facilities.
11. Solids, sludges, or ether pollutants removed or resulting from the wastewater
storage facilities shall be contained and disposed of in such a manner as to
prevent any contamination of the surface or groundwater of the State:
12, if there is a breakdown of the recirculating pump or any other part of the system,
production at the plant shall stop until the problem is corrected,
13. Any groundwater quality monitoring as deemed necessary by the Department shall be
provided.
Permit issued this the 26th day of April, 1987.
NORTH AROLI A ENVIRONMENTAL MANAGEMENT COMMISSION
R. Paul. Wilms, Director
Division of Environmental Management
By ,authority of the Environmental Management Commission
Permit No. 387IR2

I
�
4� r
9RNQU_NPWAT]�R SECTION 'PT, Or NNkTURAL
, b,° 6 091
MEMORANrvy w
ui
UM
i ss if!,I
DATE
FROM Jack Floyd
SUBJECT: ppli atl n for ��/Amendment of Permit No.
NewPermit
Facility Name
County
.. x
Type of Project:
Central. Office Contact.
Applicable Permit Numbers: c- ­7 1
EPA AC
e have received a copy of the above referenced application,
rhich was sent to your regional efface for comment on or about
ZG r 1
You should review the application package e for completeness
and adequacy of relevant information and submit your request :for
additional information to aye via telephone or memo) by
i . r 1 `~ iso that all required information can be
requested from the applicant at one time. A copy of our formal.:
request to the applicant for additional information will be
provided to you
If you do not require additional information from the
applicant to complete your evaluation of the, project, you should
review the application package and submit your comments to me by
D 1
If a copy of the application package has not been made
available to your office, PLEASE LET ME KNOW IMMEDIATELY so that
a copy can be forwarded to you as soon as passible.
JF a/ppl . sto _

D IV I S I ON OF ENVIRONMENTAL MANAGEMENT
GROUNDWATERSECTION
, fa. ,,
MEMORANDUM
s
TO: t i-c ;
rF
FROM: Pill Reid
SUBJECT: Application for Renewal/Amendment of Permit No.
New Permit
Facility Name r
County e o
Type of Project
Applicable Permit Numbers 1
e have received a copy of the above referenced application,
which was seat to your regional office for comment on r about
A ° 1*
You should review the application package for completeness and
adequacy of relevant information and submit your request for
additional information to me (via telephone or memo) by
, 1 that information l requiredcan ee uest d from the applicant cant at one time. A copy of our formal
request to the applicant for additional information .will b
provided to you.
If you do not require additional information from the
applicant to complete your evaluation f the project, you should
review the appli ati n Package and submit your comments to me b
1988.
f a copy of the application a, a e has not been made
available to your office, PLEASE LET ME KNOW IMMEDIATELY so
copy can be forwarded to you as soon as possible.
MDC/APPMEMO

PPPPP0,r A,
State of North Carolina
Department of Natural Resources and Community Development
Division of Environmental Management
512 North Salisbury Street * Raleigh, North Carolina 27611
James G. Martin, Governor GROUNDWATER SECTION R. Paul Wilms
.'-Thomas Rhodes, Secretary Director
September 13, 1988
Mr. Timothy R. Knopf
Vulcan Materials Co.
P.O. Box 4195 raLCEIVED
Winston-Salem, NO 27115-4195
Dear Mr. Knopf: SEP 15 1988
SUBJECT: Vulcan Materials Co. WHISVILi.
A
Evaporation Pond *"HAL OFF4
Mecklenburg County
WQ0000197/GW88207
As part of the Division of Environmental Management's
comprehensive approach in addressing the impact of waste
treatment, storage, or disposal projects on the environment,
your permit application has been forwarded to us for assessment
of the potential impact of the project on groundwater quality.
Our initial review indicates that the data submitted is
not sufficient to make this assessment.
Before your application can be processed, you are re-
quested to submit the following information to the Groundwater
Section. This information should be submitted in full within 60
days of the date of this letter. Failure to comply may result
in the returning of this application as incomplete.
(1) A general location map, showing orientation of the
facility with reference to at least two (2)
geographic references (numbered roads, named
streams/rivers, etc.).
(2) A site -specific map, with topographic contours
(contour interval should not exceed 10 feet or 25
percent of total site relief, whichever is less),
showing all facility -related structures within the
property boundary and the location of all wells,
springs, lakes, ponds, or other surface drainage
features within 500 feet of the principal waste
treatment/disposal site (s). Wells should be labeled as
Pollution Preirntion Atss
Flo Box 27687, Raleo, North Carohna 2761s-7697 Telephone 919L733-7015
An Equal Opportunity Affinnative Action Emplam

Irr" W
to their primary usage (drinking water, process water,
monitoring, etc.)
(3) A hydrogeologic description of the subsurface in
the vicinity of the evaporation Pond, to a dpnf-h
kj�L JJ=U1
number of borings E
the following for t
soil type at the di
W significa:
underlyin(
(ii) the verti(
unsaturat(
conductiv:
(iii) depth to P
if define
from eval
available
(4) Please note that, in
15 NCAC 2H .0219(f),
treatment, storage c
either a liner of n
foot in thicknes's
conductivity of no
centimeters per sec
synthetic liner of a
structural integrity
conductivity no grea
material liner.
[Note: If the bottc
(4) feet of bedrock
hYaulic con ductivi
10 cm/sec.)
Please feel free to conta(
[phone], if clarificati(
JWR/tej
cc.* Eric Klingel
Mike Cleary
Babette McKemie
Central Files
Permit Issuance Files
-)uK, wnicnever is less. The
hall be sufficient to define
fte area underlying each major
,posal site:
tt changes in lithology
I the site;
!al permeability of the
d zone and the hydraulic
ty of the saturated zone; and
can seasonal high water table
�ble from soil morphology or
iation of other applicable
data).
DEder to be in accordance with
any lagoon or pond used for
r disposal of waste shall have
itural material at least one
and having a hydrauliF
greater than I x lo-
:)nd when compacted, or a
Ifficient thickness to exhibit
and an effective hydraulic
ter than that of the natural
u of the pond is within four
r the liner shall have a
'y of not greater than 1 x
,t the Groundwater Section, at
n or information is required.
incerely,
ichael Clear
ydrogeologist
ermits Group