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NC0025984_Pretreatment_Annual_Report_20210218
Pretreatment Annual Report L VLVr/llVlltr Ti. E-mall iacobhodge"to!w"' arestcitv.COM I have.Personally examined and a far' with the information submitted in this document,and attachments: ` B_:ased upon _my inquiry of those 4 individuals.mmediately' responsible, for obtaining the.,informat"on reported herein, I believe that the; submitted information is true, Iaccurate, and complete. I ant. -aware that. there are significant penalties'for submitting false information. Signature Date_02/ 18/2021 _ Town of Forest City NPDES # NCO025984 & NCO087084 Narrative: During this PAR period (Jan. 1 2020 — Dec. 31 2020,) the following summarizes the status of each Industrial User, and any changes that have occurred. IUP #0008 American Zinc Products Riverstone WWTP: AZP came out of their consent order December 31, 2019. AZP was issued a new permit in February 2020. AZP had continued violations for BOD, Ammonia, flow, and TSS in 2020. After continued violations we modified there permit to temporarily raise their Ammonia limit from 70mg/1 to 100mg/l. This limit was in affect from 4-27-2020 to 10- 27-2020. During this time AZP continued to violate Ammonia and other pollutants. They also cleaned their sewer system and did some small tracing of the pollutants in that time frame. From our knowledge the flow violations are from toilets hanging up. The BOD and TSS are sporadic but usually high TRC violations. After the temporary limits ran out AZP continued to violate parameters. As of this time I have been told they have contracted McGill & Associates to potentially track the Ammonia, as well as other avenues to treat the waste. AZP was in SNC for ammonia both six-month periods. AZP was fined a total of $19,500.00 this year. Our billing department and AZP billing department is working to get these fines paid. I am currently putting together an Administrative Order to send to AZP. IUP #0009 Everest Textile FC WWTP: Everest Textile was issued a new permit February 2020. Everest had a few violations for O&G during 2020. However, they have worked hard and got their DAF up and going consistently and have not had any violations since August 2020. IUP #0002 Danfoss Power Solutions FC WWTP: No issues full compliance. Eaton's was issued a new permit in February 2020. February 1, 2021 Eaton changed their name to Danfoss Power Solutions, LLC. IUP #0006 Parker Hannifin FC WWTP: Parker had one violation for zinc and total phosphorus during the first six months which put them in SNC. The violations were from the sampling the Town conducted. We did not sample until June 17 due to Covid-19. We usually sample around March so if any violations occur there is time to sample back into compliance. With the late sampling Parker did not have time to sample back into compliance. During the second six months Parker had two more violations for zinc which put them into SNC again. Parker will be issued a NOV and fine for consecutive SNC violations. IUP #0007 ProAmpac Riverstone: ProAmpac was issued a new permit February 2020. ProAmpac permit was dropped in December 2020 due to the print line that required the permit being removed permanently. IUP #0005 WestRock FC WWTP: WestRock was in full compliance the first six months. During the second six months they had violations for TSS, Zinc, and O&G. They were fined $250.00. They sampled themselves back into compliance for everything except for O&G due to spreadsheet error on my part. They are in SNC for O&G for the second six months. They have taken actions to correct the issues. Forest City WWTP Forest City WWTP had no compliance issues from the violations; however, we are working hard with the industries to help correct the compliance issues. FC WWTP has had issues with our SAM unit in our big digester. We are hoping to have it rebuilt and back in the digester very soon. There was an error on the end of year mailing I received, for the historical SNC for parker. This has been corrected. Riverstone WWTP: Riverstone had no violations during 2020. We are still concerned AZP will affect the efficiency of the plant with their discharge. Dental Amalgam Rule: I have visited all 4 dentists in the FC area. We have received 3 responses. I will reach back out to the other one and get their response before March Is. Chapter 9, PAR Guidance Pretreatment Performance Summary (PPS) 1. Pretreatment Town Name: Town of Forest City 2. "Primary" NPDES Number NC00 25984 & NC 0087084 or Non -Discharge Permit # if applicable => 3. PAR Begin Date, please enter 01 /01 /yyyy 3. => 1 /1 /2020 4. PAR End Date, please enter 12/31/yyyy 4. => 12/31/2020 5. Total number of SIUs, includes Cl Us 5. => 6 6. Number of CIUs 6. => 2 7. Number of SIUs with no IUP, or with an expired IUP 7. => 0 8. Number of SIUs not inspected by POTW 8. => 0 9. Number of SIUs not sampled by POTW 9. => 0 10. Number of SIUs in SNC due to IUP Limit violations 10. => 3 11. Number of SIUs in SNC due to Reporting violations 11. => 0 12. Number of SIUs in SNC due to violation of a Compliance Schedule, CO, AO or similar 12. => 0 13. Number of CIUs in SNC 13. => 2 14. Number of SIUs included in Public Notice 14. => 3 15 Total number of SIUs on a compliance schedule, CO, AO or similar 15. => 0 16. Number of NOVs, NNCs or similar assesed to SIUs 16. => 20 17. Number of Civil Penalties assessed to SIUs 17. => 20 18. Number of Criminal Penalties assessed to SIUs 18. => 0 19. Total Amount of Civil Penalties Collected 19. => $ 0 20. Number of lUs from which penalties collected 20. => 0 Votes: AO Administrative Order IUP Industrial User Pretreatment Permit POTW CIU Categorical Industrial User NNC Notice of Non -Compliance SIU Publicly Owned Treatment Works Significant Industrial User CO Consent Order NOV Notice of Violation SNC Significant Non -Compliance IU Industrial User PAR Pretreatment Annual Report revised 1/2018: PAR PPS 2018 u u y 0000 � � O Lz, Li, 00 O O 0 O V 3 � z O O n n n n u II O U 0 0 z z 3 H O N 0 w a d 0 U L iaj, U) a F 3 U ers U w (° cd cl a) w rh as E: a� E 3 cz II 4t W Q z a� U .ca 0 U 0 z co U z En M z a� �r o C�• � A U Z � � L � w ti N cl O L E o$ 00 O c� .O E d N V z .� � o a � •o N c cl U a� Q a � o a o a 00 o 0 c� U Cd O 4-0 a C � o z 0 O � O a as ocoo�, cd .� � o Q Cd ,� O ,as .o N �..-� U z .o z :> r= �Q _ o o O :^z�� > C.. � .0 A (U `� c 0o 0 CA U u ^ z A UCQ � N a Z ocd En � � v 03 d�wcx we W T5 n n n ii n u _V aZ .<%ft.0e H 3 a� �0 E cz a. a� rA rA a a C ca y cc 3 u H r� J A z aU U O U C 0 z as U cis d) i. as C cz U C •d z C O '0 M O w 0 n� 3 a� ca V 7E. a 0 3 .fl O a� w rx z U V z a 0 c• �D s a� V ti o C� ti ,c o � 0 ao 0 a. 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Listed below are "Significant Industrial Users (SIU's)" that were in "Significant Non -Compliance (SNC)" with the Industrial User Permits, 40 CFR Part 403, and state pretreatment regulations during Period of January 1, 2020 thru June 30, 2020 - American Zinc Products LLC for Ammonia & BOD and Parker Hannifin for Zinc. During reporting Period of July 1, 2020 thru December 31, 2020 - American Zinc Products LLC for Ammonia, Parker Hannifin for Zinc, and WestRock for Oil & Grease A continuing effort is being made by the listed industries and Town of Forest City to achieve full compliance. No compliance issues resulted for the Forest City Wastewater Treatment Plant. Jacob Hodge Town of Forest City Pretreatment Coordinator PUBLIC NOTICE OF SIGNIFICANT INDUSTRIAL USER PERMIT VIOLATION The Town of Forest City, in accordance with federal and state regulations, is hereby giving public notice. Listed below are "Significant Industrial Users (SIU's)" that were in "Significant Non -Compliance (SNC) if with the Industrial User Permits, 40 CFR Part 403, and state pretreatment regulations during Period of January 1, 2020 thru June 30, 2020 - American Zinc Products LLC for Ammonia & BOD and Parker Hannifin for Zinc. During reporting Period of July 1, 2020 thru December 31, 2020 - American Zinc Products LLC for Ammonia, Parker Hannifin for Zinc, and WestRock for Oil & Grease. A continuing effort is being made by the listed industries and Town of Forest City to achieve full compliance. No compliance issues resulted for the Forest City Wastewater Treatment Plant. Jacob Hodge Town of Forest City Pretreatment Coordinator February 17, 2021 N O 3 N N 3 �M M � rq 00 rA U 0000 N N it jo C,4 N � 3 U 0�z n i n ¢zzA�� �H3z o 0 0 E �O �D N 'd � Q N U) 0 0 ~ M M o N M C n o� o� .-. 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Vl Vl fA VJ fA t/1 y y y y H H V1 H � 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 �o �o �o �c �o �c � �o �c �c �c �o �a �o �o •a �c �c w � .o � 3 0 u 0 cV � E b CL o u b � •b 0.0 b d a 0 o .0 - a O ¢ aoc>00 N 2 G C c7 ? dino00".4 QO N W' ~ 'i' * C 006 C CC vp1 CC .fir v01 6 C4 3 a cry a � a � ti � V1 CL •�O CL 3A�E w �.-23�c>p"6" .-..� .� ¢�UUUUa��zOaacm�iv�� 0 •y %D 00 O 00 A 7, P � 000s' Industrial User Wastewater Survey & Permit Application - Current Pro'ected Code Description x x W52 Modified equipment, layout, or piping W53 Use of a different process catalyst W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers W55 Changed from small volume containers to bulk containers to minimize discarding of empty containers W58 Other process modifications (explain briefly in comments) W59 Modified stripping / cleaning equipment W60 Changed to mechanical stripping / cleaning devices {from solvents or other materials x W61 Changed to aqueous cleaners from solvents or other materials W62 Reduced the number of solvents used to make waste more amenable to recycling x x W63 Modified containment procedures for cleaning units x x W64 Improved draining procedures W65 Redesigned parts racks to reduce dra out x W66 Modified or installed rinse systems x W67 Ina roved rinse equipment design x W68 Improved rinse a ui meat operation W71 Other cleaning and degreasing -o eration (explain briefly in comments) x W72 Modified spray stems orequipment W73 Substituted coating materials used W74 I n roved application techniques W75 Changed from spray to others stem W78 Other surface preparation and finishin (explain briefly in comments W81 Changed product specifications W82 Modified design or composition of product W83 Modified packa W89 Other product modifications (explain briefly in comments W99 Other (specify in comments Comments (Please list corresponding code) Title: IU Wastewater Survey & Pennit Application File name: K:1Environmental\Sanitary Sewer\Permit\Permit Application\Operadons12019 Industrial Wastewater Survey W Permit Application Rev. 2 Final.docx Revision date: 12/30/97 Page 19 of 198 2103696 2.doex 0005 Industrial User Wastewater Survey & Permit Application Part V, Waste Reduction Information State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(K requires Significant Industrial Users to include a description of current and projected waste reduction (pollution prevention) activities. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. rtiY�•s•orf prnion+,&A ■ nA,% DAQ PV4n+i n" x W13 Improved maintenance scheduling recordkee in , or procedures W 14 Changed production schedule to minimize equipment and feedstock changeovers x x W 19 Other changes in operating ractices (explain briefly in comments W21 instituted procedures to ensure that materials do not stay in inventory beyond shelf -life W22 Began to test outdated material -continue to use if still effective W23 Eliminated shelf -life re uirements for stable materials x x W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded W29 Other changes in Inventory control (explain briefly in comments x x W31 Improved storage or stackin rocedures x x W32 Im roved rocedures for loading, unloading and transfer operations x W33 Installed overflow alarms or automatic shutoff valves x W34 Installed secondary containment W3 5 Installed vapor recovery stems x x W36 Implemented inspection or monitoring program of potential spill or leak sources W39 Others ill and leak prevention (explain briefly in comments W41 Increased purity of raw materials W42 Substituted raw materials W49 Other raw material modifications (explain briefly in comments W51 Instituted recirculation within 'a process Title: 1U Wastewater Survey & Permit Application File name: KAEnvironmentahSanitary Sewer\Permit\permit Applicationloperauons\2019 Industrial Wastewater Survey IUP Permit Application Rev. 2 Final.docx Revision date: 12/30/97 Page 18 of 18 2103696 2.docx ,gj,4� DgnfaSS *0002- Industrial User Wastewater Survey & Permit Application Part V, Waste Reduction Information : State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial Users to include a description of current and projected waste reduction (pollution prevention) activities. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. P»rran♦ Pvniar+tarl t nrlla Dparrintian V Mii Viir i i V VVrVM X VVYV W 13 Improved maintenance scheduling recordkee in , or procedures X W 14 Changed production schedule to minimize equipment and feedstock changeovers W 19 Other changes in operating ractices (explain briefly in comments X W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf -life X W22 Began to test outdated material -continue to use if still effective W23 Eliminated shelf -life requirements for stable materials W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded W29 Other changes in Inventory control ex lain briefly in comments W31 Improved storage or stacking procedures W32 Improved procedures for loading, unloading and transfer operations X W33 Installed overflow alarms or automatic shutoff valves W34 Installed second9a containment W35 Installed vapor recovery systems W36 Implemented inspection or monitoring program of potential spill or leak sources W39 Others ill and leak prevention (explain briefly in comments W41 Increased purity of raw materials W42 Substituted raw materials W49 Other raw material modifications (explain briefly in comments W51 Instituted recirculation within a process Title: IU Wastewater Survey & Permit Application File name: K:1Eaton Business System\Operational Excellence\Environment, Health, & Safety MESH13.0 Water Managment13.1 Water management and conservationlTesting120191Permit renewal 20191Industrial Wastewater Survey IUP Permit Application (Long Form).docx Revision date: 12/30/97 Page 20 of 18 Industrial User Wastewater Survey & Permit Application �t oa o a- Da,4ass Current Pro'ected Code Description W52 Modified equipment, layout, or piping W53 Use of a different process catalyst W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers W55 Changed from small volume containers to bulk containers to minimize discarding of empty containers W58 Other process modifications (explain briefly in comments) W59 Modified stripping / cleaning equip ment W60 Changed to mechanical stripping / cleaning devices (from solvents or other materials W61 Changed to aqueous cleaners from solvents or other materials W62 Reduced the number of solvents used to make waste more amenable to recycling W63 Modified containment procedures for cleaning units W64 Improved draining procedures W65 Redesigned parts racks to reduce dra out W66 Modified or installed rinses stems W67 Improved rinse equipment design W68 Improved rinse equipment operation W71 Other cleaning and degreasing operation (explain briefly in comments) W72 Modified spray systems ore ui ment W73 Substituted coating materials used W74 Improved application techniques W75 Changed from spray to others stem W78 Other surface preparation and finishing (explain briefly in comments W81 Changed product specifications W82 Modified design or composition of product W83 Modified packaging W89 Other product modifications (explain briefly in comments W99 Other (specify in comments Comments (Please list corresponding code) Title: I Wastewater Survey & Permit Application File name: KAEaton Business Systemloperational Excellence\Environment, Health, & Safety MESH13.0 Water Managment13.1 Water management and conservationlTesting120191Permit renewal 20191Industrial Wastewater Survey IUP Permit Application (Long Form).docx Revision date: 12/30/97 Page 22 of 238 F--V¢roS+" 0001 Industrial User Wastewater Survey & Permit Application Part V, Waste Reduction Information : State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial Users to include a description of current and projected waste reduction. (pollution prevention) activities. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. vYa a vaa_ a a v vvr�� W 13 Im roved maintenance scheduling recordkeeping, or procedures W 14 Changed production schedule to mininaaze equipment and feedstock changeovers. W 19 Other changes in operating ractices (explain briefly in comments W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf -life W22 Began to test outdated material -continue to use if still effective W23 Eliminated shelf -life requirements for stable materials X W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded W29 Other changes in Inventory control (explain brieflY in comments W31 Improved storage or stackin procedures W32 !moved procedures for loading, unloading and transfer operations W33 Installed overflow alarms or automatic shutoff valves W34 Installed secondary containment X W35 Installed vapor recovery systems W36 Implemented inspection or monitoring program of potential spill or leak sources W39 Others ill and leak prevention (explain briefly in comments W41 Increased purity of raw materials W42 Substituted raw materials W49 Other raw material modifications (explain briefly in comments X W51 Instituted recirculation within a process Title: 1U Wastewater Survey & Permit Application File name: Z:IC-E1EverestTextilellWorkinglForest City, NOPermitsMastewater PermitMastewater Discharge Survey— Final — BCM.docx Revision date: 12/30/97 Page 17 of 18 .11:: 0001 Industrial User Wastewater Survey & Permit Application Current Projected Code Description W52 Modified equipment, layout, or RiPing W53 Use of a different process catal st W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers W55 Changed from small volume containers to bulk containers to minimize discarding of containers W58 -eMPV Other process modifications (explain briefly in comments) W59 Modified stripping / cleaning equipment W60 Changed to mechanical stripping / cleaning devices (from solvents or other materials X W61 Changed to a ueous cleaners from solvents or other materials W62 Reduced the number of solvents used to make waste more amenable to recycling W63 Modified containment procedures for cleaning units W64 improved draining procedures W65 Redesigned j2arts racks to reduce dra out W66 Modified or installed rinses stems W67 improved rinse equipment design W68 Improved rinse a ui ent o eration W71 Other cleaning and degreasing operation (explain briefly in comments W72 Modified spray systems orequipment W73 Substituted coating materials used W74 Improved a lication techniques W751 Changed from spray to others stem W78 Other surface preparation and finishing (explain briefly in comments W81 Changed product specifications W82 Modified design or composition of product W83 Modified Packa ' W89 Other product modifications ex lain briefly in comments W99 Y in comments Other (specl*f Comments (Please list corresponding code) Title: IU Wastewater Survey & Permit Application File name: Z:1C-E1EvesestTexdlellWorldnglForest City, NMermitsMastewater Permit\Wastewater Discharge Survey - Final — BCM.docx Revision date: 12/30/97 Page 18 of 18 Pairr%-er 0 0 0 6 Industrial User Wastewater Survey & Permit Application Part V, Waste Reduction Information : State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial Users to include a description of current and projected waste reduction (pollution prevention) activities. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. \.+UA a WJLA A i V t.vaav W 13 ar WvW^ AIW- Improved maintenance scheduling recordkee in , or procedures W 14 Changed production schedule to minimize equipment and feedstock char eovers ✓ W 19 Other changes in operating ractices (explain briefly in comments W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf -life W22 Began to test outdated material -continue to use if still effective W23 Eliminated shelf -life requirements for stable materials W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded W29 Other changes in Inventory control (explain briefly in comments W31 Improved storage or stacking procedures W32 Improved procedures for loading, unloading and transfer operations W33 Installed overflow alarms or automatic shutoff valves W34 Installed secondary containment W35 Installed vapor recov2g systems W36 Implemented inspection or monitoring program of potential spill or leak sources W39 Other spill and leak prevention (explain briefly in comments W41 Increased purity of raw materials W42 Substituted raw materials W49 Other raw material modifications (explain briefly in comments W51 Instituted recirculation within a process Title: IU Wastewater Survey & Permit Application Filename:\\HVD028Fol1commonlForestCity Controlled Documents\EHS\Wastewater12018 PERMIT1Permit Renewal\10-11- 2017 Permit Renewal.docx Revision date: 12/30/97 Page 19 of 18 Aar Ifer () 006 Industrial User Wastewater Survey & Permit Application Current Projected Code Description ✓ W52 Modified equipment, layout, or piping W53 Use of a different rocess catalyst W54 Instituted better controls on operating bulk containers to minimize discardin of empty containers W55 Changed from small volume containers to bulk containers to minimize discarding of STpty containers W58 Other process modifications (explain briefly in comments) W59 Modified stripping / cleaning equipment W60 Changed to mechanical stripping / cleaning devices (from solvents or other materials W61 Changed to aqueous cleaners from solvents or other materials W62 Reduced the number of solvents used to make waste more amenable to recycling W63 Modified containment procedures for cleaning units W64 Improved draining procedures W65 Redesigned parts racks to reduce dra out W66 Modified or installed rinses stems W67 Im roved rinse equipment design W68 Improved rinse equipment operation W71 Other cleaning and degreasing operation (explain briefly in comments) W72 Modified Tray systems orequipment W73 Substituted coating materials used W74 Improved application techniques W75 Changed from spray to others stem W78 Other surface preparation and finishing (explain briefly in comments W81 Changed product specifications W82 Modified design or composition of product W83 Modified pkc4ging W89 Other product modifications (explain briefly in comments W99 Other (specify in comments Comments (Please list corresponding code) W19, upgraded system with better controls W52, installed new pumas and wing Pro Ao, r-, 000 7 Industrial User Wastewater Survey & Permit Application Part V, Waste Reduction Information : f State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial Users to include a description of current and projected waste reduction (pollution prevention) activities. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. rurrent Prniprtprl rnapp 'Maprintinn W 13 hn roved maintenance scheduling recordkee in , or procedures W 14 Changed production schedule to minimize equipment and feedstock changeovers, W 19 Other changes in operating ractices ex lain briefly in comments W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf -life W22 Began to test outdated material -continue to use if still effective W23 Eliminated shelf -life requirements for stable materials W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded W29 Other changes in Inventog control (explain briefly in comments W31 Improved stora a or stacking rocedures W32 Improved procedures for loading, unloading and transfer operations W33 Installed overflow alarms or automatic shutoff valves W34 Installed secon containment W35 Installed vapor recovery systems W36 Implemented inspection or monitoring program of potential spill or leak sources W39 Others ill and leak prevention (explain briefly in comments W41 increased pEri of raw materials W42 Substituted raw materials W49 Other raw material modifications (ex lain briefly in comments W51 Instituted recirculation within a process Title: IU Wastewater Survey & Permit Application File name: C:1UsersUaMichael.McCantslAppDatal =W\Microsoft\Windows\INetCache\Content.Outlook128LOAPB611ndustrial Wastewater Survey IUP Permit Application (Long Form) (002).docx Revision date: I2JNW Page 19 of 18 p,,, k,, a c A-000 -7 Industrial User Wastewater Survey & Permit Application Current Projected Code Description W52 Modified a ui went, layout, or piping W53 Use of a different process catalyst W54 Instituted better controls on operating bulk containers to minimize discarding of qMpty containers W55 Changed from small volume containers to bulk containers to minimise discarding of empty containers W58 Other process modifications (explain briefly in comments) W59 Modified stripping/ cleaning equipment W60 Changed to mechanical stripping / cleaning devices (from solvents or other materials W61 Changed to aqueous cleaners from solvents or other materials W62 Reduced the number of solvents used to make waste more amenable to recycling W63 Modified containment procedures for cleaning units W64 Im roved draining procedures W65 Redesigned parts racks to reduce dra out W66 Modified or installed rinses stems W67 Improved rinse equipment design W68 Improved rinse equipment operation W71 plain briefly in comments Other -cleaning and degreasing operation (ex W72 Modified spray systems orequipment W73 Substituted coating materials used W74 Improved application techniques W75 Changed from spray to others stem W78 Other surface preparation and finishing (ex lain briefly in comments W81 Changed product specifications W82 Modified design or composition of product W83 Modified acka ' W89 Other product modifications ex lain brieflyin comments W99 Other s ec' in comments (,J,3- -�,"t,- 0 00 5 Industrial User Wastewater Survey & Permit Application Part V, Waste Reduction Information : State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial Users to include a description of current and projected waste reduction (pollution prevention) activities. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. Current Proiected Code DescriDtion W 13 Improved maintenance scheduling recordkee in , or procedures W 14 Changed production schedule to minimize equipment and feedstock changeovers W 19 Other changes in operating ractices (explain briefly in comments W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf -life W22 Began to test outdated material -continue to use if still effective W23 Eliminated shelf -life requirements for stable materials W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded W29 Other changes in Inventory control (explain briefly in comments W31 Improved storage or stacking procedures W32 Improved procedures for loading, unloading and transfer operations W33 installed overflow alarms or automatic shutoff valves W34 Installed secondary containment W35 Installed vapor recoveKy systems X W36 Implemented inspection .or monitoring program of potential spill or leak sources W39 Others ill and leak prevention (explain briefly m comments W41 Increased purity of raw materials W42 Substituted raw materials W49 Other raw material modifications (explain briefly in comments W51 Instituted recirculation within a process Title: IU Wastewater Survey & Permit Application File name: C:1Userslajhooper\Desktop\lndustrial Wastewater Survey IUP Permit Application (Long Form).docx Revision date: 12/30/97 Page 20 of 18 (Alai " Koch, 0005 Industrial User Wastewater Survey & Permit Application Current Pro'ected Code Description W52 Modified equipment, layout, or piping W53 Use of a different process catalyst W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers W55 Changed from small volume containers to bulk containers to minimize discarding of empty containers W58 Other process modifications (explain briefly in comments) W59 Modified stripping / cleaning equipment W60 Changed to mechanical stripping / cleaning devices (from solvents or other materials W61 Changed to aqueous cleaners from solvents or other materials W62 Reduced the number of solvents used to make waste more amenable to recycling W63 Modified containment procedures for cleaning units W64 Improved draining procedures W65 Redesigned parts racks to reduce dra out W66 Modified or installed rinses stems W67 Improved rinse equipment design W68 Improved rinse equipment operation W71 Other cleaning and degreasing operation (explain briefly in comments) W72 Modified spray systems orequipment W73 Substituted coating materials used W74 Improved application techniques W75 Changed from spray to others stem W78 Other surface preparation and finishing (explain briefly in comments W81 Changed product specifications W82 Modified design or composition of product W83 Modified packaging W89 Other product modifications (explain briefly in comments W99 Other (specify in comments Comments (Please list corresponding code) Title: IU Wastewater Survey & Permit Application File name: C:1Userslajhoopet\Desktop\Industrial Wastewater Survey IUP Permit Application (Long Form).docx Revision date: 12/30/97 Page 21 of 218 o� a� N a O N co a a E z .0 CF L 0 .y 0 H r O N VL O M r O N E w z 0 L O o m � c Q cc Q. 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Info l e for Program Name Forest City r WWTP Name Town of Forest City I , Program Approval Date 03/15/1983 Pretreatment Status Full Region ARO County Rutherford NPDES Number printed on: 12/22/2020 IWC % at 7Q10 18.05 ow cfs / mgd 34.8 / 22.48 1Q10 Flow cfs / mgd 28.62 / 18.49 Stream Classification WS-IV Basin Number BRD02 Receiving Stream Name SECOND BROAD RIVER NPDES Effective Date 04/01/2016 NC0025984 Last PAR Red 02/18/2020 mercury PAR Due Date 03/01/2021 m1631 Current Fiscal 05/01/2019 Expire Date 07/31/2019 Year PCI Done requiredNPDES es POTW is Primary WWTP TRUE Last Audit on 02/09/2017 Audit Year Next21/22 Design Flow mgd 4.9500 % Design mgd is SIU permitted F23237 Permitted SIU flow (mgd) [Pt_SIU) 1.15 VWVTP SIU's P Program SIUs '- 'I �'�•`� WWTP CIU's Program CIUs LTMP pI IWS. SUO 7 date Inactive Date Next Due 03/01/2024 09/01/2023 0 Date Received by DWR 08/16/201-81 08/22/2018 08/31/2018 ', 12/31/2012 F 10/28/2019 Date Approved 0 /17/2018 08/29/2018 10/05/2018 j 02/25/2013 02/05/2020 Adopt Date Required Date Adopted 02/18/2013. Info in this Box from Pt Contacts Date Date Date PT Pro Attended Attended Attended Formal Name 9.Prime Phonel ext Fax HWA Wksp IUP Wksp PAR Wksp Mr. Sonny Person 1 11(828)248-5217 1 (828)247-1626 11 1 11/26/2010 spenson@townofforestcity.com JORC JPC, Box 728 8043 Mr. Jeff Dotson 1 11(828) 248-5217 1 1(828) 247-1626 11 1 1 1/26/2010 P.O. Box 728 8043 Mr. Jacob Hodge 1prim 28-289-0115 10124/2013 6/13/2012 jacobhodge@townofforestcity.com Pretreatment Coordinator PO Box 728 8043 Mr. Thomas Wilson I 6/13/2012 thomwilsonl@gmail.com IPO Box 728 8043 DWR Central Office Contact Vivien Zhong DWR Regional Contact IMikal Willmar Piretmat mt Program lufoiRvAse for Program Name Forest City r WWiP Name Riverstone Industrial Park I 1 Program Approval Date NPDES 03/15/1983 Pretreatment Status Full Region ARO County Rutherford N b printed on: 12/22/2020 IWC % at 7Q10 0.08 ow cis /mgd 195 / 125.97 1Q10 Flow cfs / mgd 158.43 / 102.39 Stream Classification C Basin Number BRD02 Receiving Stream Name Broad River um er NCO087084 Last PAR Rec 02/18/2020 PAR Due Date 03/01/2021 mercury NPDES Effective Date 08/01/2018 1631 NPDES Expire Date 07/31/2023 Current Fiscal 05/01/2019 Year PCI Done required Fes POTW is Primary WWFALSE Last Audit on 02/09/2017 Audit Year Nex t21/22TP Design Flow mgd 0.1000 % Design mgd is SIU permitted 10.00 Permitted SIU flow (mgd) [Pt_SIU) .01 WWTP SIU's P Program SIUs - � � �— WJJiP CIU's Program CIUs `"`�LL��JJJ R LTMP � IWS SUO date Inactive Data Next Due 12/31/2022 09/01/2023 r� Date Received by DWR 01/24/2018 10/28/2014 08/31/2018 12/31/2012 10/28/2019 Date Approved 02/08/2018 �',• 12/29/2014 10/05/2018 02/25/2013 02/05/2020 Adopt Date Required Date Adopted 02/18/2013 Info in this Box from Pt Contacts Date Date Date PT —Pro Attended. Attended Attended Formal Name n Pri Phonel ext Fax HWA Wkso II IP Wksn PAR Wksn Mr. Sonny Person 1 11(828)248-5217 1 828)247-1626 1 L—TPLOBox 1 1/2612010 spenson@townofforest6ty.com JORC 728 8043 Mr. Jeff Dotson 1 11(828) 248-5217 828) 247-1626 1/26/2010 P.O.Box 728 8043 Mr. Jacob Hodge Prim 28-289-0115 10/24/2013 6/13/2012 iacobhodge@townofforestcity.com I Pretreatment Coordinator JPO Box 728 8043 Mr. Thomas Wilson 1 6/13/2012 thomwilsont@gmail.com JPO Box 728 8043 DWR Central Office Contact ivien Zhong DWR Regional Contact IMikal %milmer ■ m N SOD ■ a N w O a W w N t x x x x x x x x x x x x x x _ _ _ _ _ _ _ _ _ _ _ _ _ X — 0 a x E E z N O d a — — — — — — — — — — — — — X n > > a o a F O c m c d m 'c E a F, R R a N� m CO Y \ � `o G O pE 5 m N p N � E E R z N 7 � W � a` i o j � o � c � n C ' a a J J Q > N o � o � Q1 w' SIU INSPECTION FORM Name Of Industry: AA A✓ + w G 1 A c IUP # 000 r Address Of Industry: �o vjt I P xpiration Date: ro C Industry Re resentativf II f Title L 1 ��j C h a� �1 — L w.L 6 l r-;dl!/ t v� 0K W'q -mot + A ►Qdaq'-Q ✓' POTW retatives: T' e a se Lie Date Of Inspection: 1�- -y- Time Of Inspection: C7100 QIpm Purpose of Inspection: Annual ther (Describe Q 70 br POTW to which IU discharges W LV NPDES # IsU currently in SNC? N If yes, for what? I PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product YES / Raw materials used YES / Manufacturing processes YES / Categorical, if applicable YES / NO Production rate NO 76 r Number of employees NO Number of shifts YES / NO Comments: Asuow: 01 $0%&4?jeS 00. CAcC-; 11 40 .40/f- aex+ wec' a— roud5 0-F 3 dad! C6VjFM►*4#%s CSag�a���wl saMJf1W) PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? 1(Q NO Where do they go? 4 Z r s; 2. Are production areas diked, contai d, or otherwise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? YNO Comments: 3. AreS there oor drains in the storage area? l� / NO Where do they go? -e f e 4. Are storage tanks and areas diked, contained, or otherwise constructed in such a wa36W4� to prevnt harm to the WWTP, especially from spills or slugs? Y� NO Comments: a .IC v r0 C / 5. Are proless and storage tanks and pipes labeled? CUIS4 NO 6. Hcyyv�re off?pec w materials, an ro ucts tsposed /'' l a ✓► Tac -iti �Q of =ial � ,JL is k U/Q.I 7. When is the production area cleaned? "I � 8. Is the wastewater from cleaning the production area disc6arged to the POW. YESI/ 9. What non -process wastewaters are discharged to POTW? n. j. P Comments: Title: SIU Inpsection Form File name: COMP.INSP App 7-1) Revision data: August 1, 1994 Page I SIU INSPECTION FORM PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgable about the systena? YES / NO Comments: 2. Are all units operatidnal? YES / NO ' 3. How often does operator/maintenance person check system? C-o n 4-,r* -k o vs 4. Is there an operator for each shift? YES / N fl 5. How and when is slud a disposed V U/u Csn G d Pdl �� S Ad C4 6. Is there a schedule for preventative maintenance? YES / NO Comments: PART II - Plant Tour Section C - SAMPLING POINTS) AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? 6RWO If yes, name of lab. I 2. if' dustry comple es sampling,,a k the industry rrepresenta ' r escrribe sa lin procedures. Comments: [[ 6 ii.. 3. Is flowAtn surement equip ent operatipnaJ NO Comments: 4. Is there Ycalibration log for the flokv meter? YES / NO Comments: Comments: CRC t'[. t A q a �&Lfi- &Ce-tZ 40 d j(/-1 Vt x Or 4rok RS of ; T w i n w T I PART III - EXIT INTERVIEW Review monitoring records and other SIU records required by IUP/ 1. Are files well organized? �/ NO Comments: 0A l � Imo. st' U Ut 2. Are sample collection / chain -of -custody forms filled out properly? / NO Comments: 3. Do results in files agree with reports sent to POTW? %y.FS 1 NO Comments: 4. has authori.o $hut down rodugtion s ,uld a spill or slug discharge occur? (. d 5. How does SIU inform employes ofluv)io� to call at OTW in case of spill/slug? If slug/spill plan is already required by POTW, review procedures. 6. Is SIU imilementing slug/spill plan? YES / NO Comments: j 11 a 14 GC• Comments: Sd �Mi : INSPECTION RESULTS Slug/Spill Control Plan Needed? YES / NO Comments, Required Or Recommended Actions: Signature Of Inspectors) zrPe TAW I ace Date: 4 - E •o�O Date: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 2 SIU INSPECTION FORM Name Of Industry: f a44 C o r IUP # Gd a a — Address Of Industry: IUP E Oration Date: r C a- u+f3 Indus tr rAr-0110 Representatives: tie POTj�� Representatives: TttU (vlGy'�C V/' Date Of Inspection: Time Of Inspection: T010 am/pm Purpose of Inspection. Annual Other (D cribe) POTW to which IU discharges O G wv NPDES # AIC 00 Is SIU currently in SNC? If yes, for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product YES / 4P Raw materials used YES / to Manufacturing processes YES /&P Categorical, if applicable YES / NO Production rate 4D / NO Number of employees Number of shifts <M/ NO el'a/ NO Comments: 0 1 a 7p- P �oe�,lJ o'✓1 5 j �` PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Aretherefloor drains in the produ on area?j - 7 I NO Where do they go? .L.r.�.l. e ✓' �-- (/1/ W fi ex v 7'� m .,J_ �- � '610 lily 4A 2. Are production areas diked, contained, or otherwise constructed in s}tc�i a �]'ay ZA1,41--cyr prevent harm to the P, especially from spills or slugs? � NO Comments: 4.*t tri �IJ' p j nvT 3. Are there floor drains in the storage area? YES / Where do they go? 4. Are storage tanks and areas diked, contained or otherwise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? iv/4 O Comments: 5. Are process and storage tanks and pipes labeled? NO 6. How are off -spec raw materials, and products disposed o . 2f i (4 -e_ 7. When is the production area cleaned? V n, 8. Is the wastewater from cleaning the production area disch 9. What non-process,wastewaters are discharged to POTW? Comments: t the PO ? YE / NO Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 1 SIU INSPECTION FORM PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgable about the system? (Cu) NO Comments: 2. Are all units operational? `�.]=S��0 3. How often does operator/maintenance pS=ozcheck system? 4. Is there an operator for each shift? 6 gt5ow0 L,*A 5. How and when is sludge disposed of? ,trls Sf11 ,L 1'AD [� Imo,- 6. Is there a schedule for preventative maintenance? NO �v [ ���,, year G-o w Comments: w -V- PART II - Plant Tour Section C - SAMPLING POINTS) AND FLOW MEASUREMENT (Collect a sample if desired.) i 1. Does an outside lab complete sampling? / NO If yes, name of lab. A Mai bit C 2. If industry completes sampling, ask the industry representative to describe sampling Pro edures. Comments: 5mmpt 3. Is flow measurement equipmy�=operationaL7 � � / NO Comments: 4. Is there a calibration to f(,.�t// aLow metP 9 YES / NO Comments: g W 4 de.� Comments: PART III - EXIT INTERVIEW Review monitoring records and er SIU records required by IUP. 1. Are files well organized? W/ NO Comments: 2. Are sample collection / chain -of -custody forms filled out properly? / NO Comments: 3. Do results in files agree with reports sent to POTW? OLF..Vl NO Comments: 4. o as author" to shut down pr�oductiPn should a spill or slug discharge occur? /� Id1a( .d L-f� 5. How does SIU inform employees of whomto call at POTW in case of spill/slug? If slug/spill plan is already required by POTW, review procedures. 6. Is SIU implementing slug/spill plan? O Commen : sd e-wwt t i t r,e -fit=' tee_ t'JEL4Cowt iQ'4k Comments: INSPECTION RESULTS Slug/Spill Control Plan Needed? YES / NO / Comments, Required Or Recommended Actions: n j C Signature Of Inspector(s) Date: t f'-,)j-U Date: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 2 SIU INSPECTION FORM Name Of Industry: IUP # 06101 Address Of Industry: 131 ul. /til,,,; S 4. IUP Expiration Date: �o.psf cAIC 2-1re.)g S- Industry Representatives: Title 'L POTW Representatives: Tithe 'Geoll Ltad a P �id.'t �na�rtttr f ' Ceo�C� Date Of Inspection: it -,2.4. s a Time Of Inspection: 01700 am/pm Purpose of Inspection: Annual ✓ Other (Describe) POTW to which IU discharges n2 rC W UITp NPDES # NCOOdSON q Is SIU currently in SNC? /V /A If yes, for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product YES / bV Raw materials used YES / 4P Manufacturing processes YES / Iq Categorical, if applicable YES / NO Production rate / NO Number of employees / NO Number of shifts YES / NO '9L �s Comments: P iO A/G T c-o/1 A ICVP4 P * , W Y 44 GCl ut d ei 'cu O�-V.S LA�er-e. i s k. IOatk P u/ rM i t �-ur �- lvtckd fit), PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area CO / NO Where do they go? -j6 OA- F 2. Are production areas diked, contained, or otherwise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? YES / Q, Comments: Cee Rbovk 3. Are there floor drai1#-RA in the storage area? PINO Where do they go? +jie ! ail 1�awe d_Irrn6A 0 e.oJ 4. Are storage tanks and areas diced, `l oniat , or otAc!rwise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? ta/ NO Comments: 5. Are process and storage tanks and pipes labeled? V.91 NO p 6. How are off -spec raw materials, and products disposed of? 7. When is the production area cleaned? 8. Is the wastewater from cleaning the production are discharged to the POTW? YES / CCU e f 9. What non -process wastewaters are discharged to POTW? ja L ar a-�. Comments: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 1 SIU INSPECTION FORM PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgable about the system? / NO Comments: 2. Are all units operational? )(LD NO 3. How often does operator/maintenance person check system? r& 4. Is there an operator for each shift? �G/ NO 5. How and when is sludge disposed of?akC4 # 6.' Is there a schedule for preventaKe /maintenance? VES /0 C mments: -2.C.o rn Wl¢.vj Q G� !it � at ec"i (/i �` d �e pA Ki 014 i n 5 vW 4txz e S i tl n l/� � (J )j�I t S-�n�r/� (i +Q ' v ✓' °, oil 00 -C PART II - Plant Tour Section C - SAMPLING POINTS) AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? �/ NO If yes, name of lab. �S 2. If industry completes sampling, ask the industry representative to describe sampling procedures. Comments: 3. Is flow measureMent equipment operational? YES / NO Continents: W,LJW Ilke+vr 4. Is there a calibration log for the flow meter? ES/NO Comments: Comments: PART III - EXIT INTERVIEW Review monitoring records and other SIU records required by IUP. 1. Are files well organized? 0 / NO Comments: 2. Are sample collection / chain -of -custody forms filled out properly? / NO Comments: 3. Do results in files agree with reports sent to POTW? (XgeNo Comments: 4. Who has lanuthori Ltofs ut do roductio1n1 should a stUill or slug discharge occur? ,)nT A Ckt dv-% im&4 L+,..nL. ..lif.len 1 Qe A 5. How does SIU inform employees of/whom to still at POTW in case of spill/slug? F'. Al. 5. If slug/spill plan is already required by POTW, review procedures. 6. Is SIU/ implementing slug/spill plan? V!a/ NO Comments: V gA � & ,ta A m f at V% SerJenc-, N Comments: INSPECTION RESULTS Slug/Spill Control Plan Needed? 6R/ NO Comments, Required Or Recommended Actions: up old 4 t'nci ner rr�l'� 5 QAd Signature Of Inspectors) Date: t l - �Lq-�d Date: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 2 SIU INSPECTION FORM Name Of Industry: Address Of Industry: _ IUP # nad IU Expi ati Date: Industry Repre� illtives: tl 1_ ' /� Title II f►<< E 14J /0a s t ei- U 1 t/Y.l POT epresentaii ` tle,1. J Date Of Inspection: 1 - G " Time Of Inspection: D 0/0 D (Wpm Purpose of Inspection: Annual f Other (Describe) POTW to which IU discharges U/IF NPDES # Al C. dads 9s�f Is SIU currently in SNC? If yes, for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product Raw materials used Manufacturing processes Categorical, if applicable Production rate Number of employees Number of shifts Comments: P ` O5 YES / 40) YES / YES / NO YES / N� YES / NO 0L d a/o YES/N YES / NO '-u (t rz do1,tl '1' 6 � PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? YES /0 Where do they go? 2. Are production areas diked, conta or otherwise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs. O Comments: 3. Are there floor drains in the storage area? YES / � Where do they go? 4. Are storage tanks and areas diked, contai r otherwise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? Comments: 5. Are process and storage tanks and pipes labeled? of 6. How are off -spec raw materials, and products dispose @9 7. When is the production area cleaned? 8. Is the wastewater from cleaning the production area 9. What non -process wastewaters are discharged to PC Comments: ,ed1#141gle'e the POTW? YES / NO It - cu Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 1 SIU INSPECTION FORM PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgable about the system? ES NO Comments: 2. 3. 4. 5. 6. Is there a schedule for preventative maintenance? )(PNO I -pie. r .51S Comments: Are all units operational? Y/EVNO How often does operator/main nance p,e,=,n check system? �/t R Is there an operator for each shift? �LNO , How and when is sludge disposed of?. C, 5 J Q e4144 PART II - Plant Tour Section C - SAMPLING POINTS) AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? YES A;;Z If yes, name of lab. 2. If industry completes sampling, ask the industry representative to describe sampling procedures. Comments: 3. Is flow measurement equipment operational? WNO Comments: 4. Is there a / alibrati n log for & Cow me (r? � NO Comments: Comments: PART III - EXIT INTERVIEW Review monitoring records an SIU records required by IUP. 1. Are files well organized / NO Comments: 2. Are sample collection / chaff -of -custody forms filled out properly? / NO Comments: 3. Do results in files agree with reports sent to POTW? / NO Comments: 4. Who has authority yttos but down produc i �Ihould a sp'll or sluff di h ge occur? W4090 ,tA 5. Ho does SJU info employees f whom to L11 at OTW in case of spill/slug? If slug/spill plan is already required by POTW review procedures. S 6. Is SIU implementing slug/spill plan? �/ NO Comments:-0k & Comments: INSPECTION RESULTS Slug/Spill Control Plan Needed? / NO l J Comments, Required Or Recommengections: fm A I� ` ; /b G )odd Co 1/4 Signature Of Inspector(s) Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Date: a -16 - d Q Date: Page 2 SIU INSPECTION FORM Name Of Industry: IUP # Address Of Industry: IUP Expiration Date: Al Industry Representatives: Title �L/Aa���'�( Mc C4��s 14S /11ce61am.Q1-000" POTW Re pre entatives: Title Date Of Inspection: Q Time Of Inspection: f) i0o ffpm Purpose of Inspection: Annual Other (Describe) 6 St PgZ to o -,K POTW to which IU discharges a . S. LV l,t) rt_h NPDES # , 2 C pn s:3 e 1nd- Is SIU currently in SNC? If yes, for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product YES / Raw materials used YES / Manufacturing processes YES / 14D Categorical, if applicable YES / NO Production rate YES / V Number of employees YES / NO Number of shifts YES / NO Comments: o c4 Pow-^ d—, .01 ::C—F at f/ /+e.. ca o r �T a� e Pet"%; T ojawl WQ WIN �lSI•� PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? YES /� Where do they go? 2. Are production areas diked, contained, or otherwise constructed in especially from spills or slugs? (0 / NO Comments: a way as to prevent harm to the WWTP, 3. Are there floor drains in the storage area? YES ItKD Where do they go? 4. Are storage tanks and areas diked, containqLZr otherwise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? YIO Comments: 5. Are process and storage tanks and pipes labeled? 6. How are off -spec raw materials, and products dis 7. When is the production area cleaned? 8. Is the wastewater from cleaning the production area disdh 9. What non -process wastewaters are discharged to POTW? Comments: /NO Lty V&I11� Gf irged to the POTW? NO f �'1 an ...�. ems- .. [� K► na � ✓t Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 1 SIU INSPECTION FORM PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgable about the system? jam$ / NO Comments: 2. Are all units operational? O / NO 3. How often does operator/main` a ance person check system? W kf-n 4. Is there an operator for each shift? (%R� / NO 5. How and when is sludge disposed of? G, Q55 6. Is there a schedule for preventative maintenance? YES / &5 pis p1 �.e 4 vp� Comments: CovA4 A(/-e 4, rv✓1 iet I_ am 4.6vV9ti .S/ 4evn PART II - Plant Tour Section C - SAMPLING POINTS) AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? (17/ NO If yes, name of lab. CA f c 2. If industry completes sampling, ask the industry representative to describe sampling p�bcedures. Comments: 3. Is flow measuremen equip pnt operatio al?4N Comments: 4. Is there a calibration log for the fl meter? YFS / O Comments: Comments: S IM..9mrA "=171A PART III - EXIT INTERVIEW Review monitoring records and other SIU records required by IUP. 1. Are files well organized? j F2/ NO Comments: 2. Are sample collection / chain -of -custody forms filled out properly? xE,5)/ NO Comments: 3. Do results in files agree with reports sent to POTW?(gEyS,/ NO Comments: 4. Who has authority to shut down production should n mill or slug di 5. How .4pes SIU inforn f emplo♦ye�s Qf w�om to fall at POTW in cash of spill/slug? If slug/spill plan is already required by POTW, review procedures. 6. Is SIU implementing slug/spill plan? (M? NO Comments: Comments: _ _ I . INSPECTION RESULTS Slug/Spill Control Plan Needed? YES / NO Comments, Required Or Recommended Actions: 2. WIAA ignature Of Inspector(s) Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 , o^4 5411 I1 / s (u�► OC u d1 ;h PLa&e Jdr,d (A k 1 A a Pf eo�S ]eta r., 4o, ,heind 4a Q ui-C., 61 4'er"%'kof Date: nae,�e) Date: ) 1-1 fr' ;d Page 2 SIU INSPECTION FORM Name Of Industry: (il/ IUP # a C9 Address Of Industry: Expiration Date: Industry Representatives: Title AN' ; ov11 AA a!1!m or POTW Rsentative : T' le e re Date Of Inspection: — 1 Time Of Inspection: 10 I 7: ®6pm Purpose of Inspection: Annual Other (Describ POTW to which IU discharges C7C, W tAl t P NPDES # G 0 4 a—S c l Yq Is SIU currently in SNC? VOLA If yes, for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product YES / Raw materials used YES /ESP Manufacturing processes YES /NO Categorical, if applicable YES / Production rate MS Number of employees I NO Number of shifts NO i + ;Ls-hAs Comments: PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? �NO Where do they go? /' �►��a A 2. Are production areas diked, conta' ed, or otherwise constructp4 in such a way especially fro 400r-raain o slu E NO Comments: tk 3. Are there s inthe storage are ! YES / NO Where do they go? to prevent harm to he WWTP, tub �iCc t p 4. Are storage tanks and areas diked, contained or otherwise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? �0 Comments: 5. Are process and storage tanks and pipes labeled? YES / NO 6. How are off -spec raw materials, and products disposed of? Q,/r 7. When is the production area cleaned? 8. Is the wastewater from cleaning the production area discharged Athe POT ? Y r / 1�jE� 9. What non process wastewaters are discharged to POTW? ij r" GV►�^ ,I�'ddii� Comments: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page I SIU INSPECTION FORM PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgable about the system? (!PNO Comments: 2. Are all units operational? / NO 3. How often does operator/maintenance person check system? k cr% iVVl h 4. Is there an operator for each shift? E / NO 5. How and when is sludge disposed of? -ho 6. Is there a schedule for preventative maintenance? YES / NO Comments: PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? YES / NO If yes, name of lab. L 2. If industry completes sampling, ask the industry representative to describe sampling procedures. Comments: 3. Is flow measurement equipment operational? NO Comments: 4. Is there a calibration log for the flow meter? 11M / NO Comments: Comments: PART III - EXIT INTERVIEW Review monitoring records and other SIU records required by IUP. 1. Are files well organized? (5�NO Comments: 2. Are sample collection / chain -of -custody forms filled out properly? NO Comments: 3. Do results in files agree with reports sent to POTW? Tj%$d NO Comments: in case of spill/slug? If slug/spill "plan is lilready required by POTW, review procedures. 6. Is SIU implementing slug/spill plan? YES / NO Comments: Comments: I Sa IL ISG .T INSPECTION RESULTS Slug/Spill Control Plan Needed? YES / NO Comments, Required Or Recommended Actions: Signature Of Inspector(s) Date: Date: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 2