NC0000639_Renewal (Application)_20210212

ROY COOPER
Governrir
MICHAEL S. REGAN
Secretary
S. DANIEL SMITH
Director
Sapona Manufacturing Company, Inc.
Attn: Henry Needham, Purchasing Manager
PO Box 128
Cedar Falls, NC 27230
Subject: Permit Renewal
Application No. NC0000639
Sapona Manufacturing Company
Randolph County
Dear Applicant:
NORTH CAROLANA
Environmental Quality
February 12, 2021
The Water Quality Permitting Section acknowledges the February 10, 2021 receipt of your permit renewal application and
supporting documentation. Your application will be assigned to a permit writer within the Section's NPDES WW permitting
branch. Per G.S. 15OB-3 your current permit does not expire until permit decision on the application is made.
Continuation of the current permit is contingent on timely and sufficient application for renewal of the current permit. The
permit writer will contact you if additional information is required to complete your permit renewal. Please respond in a
timely manner to requests for additional information necessary to allow a complete review of the application and renewal
of the permit.
Information regarding the status of your renewal application can be found online using the Department of Environmental
Quality's Environmental Application Tracker at:
https://deq.nc.gov/permits-regulations/permit-guidance/environmental-application-tracker
If you have any additional questions about the permit, please contact the primary reviewer of the application using the
links available within the Application Tracker.
cc: Central Files w/application
ec: WQPS Laserfiche File w/application
D_E Q11.�
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rely,
R�
Thedford
Administrative Assistant
Water Quality Permitting Section
North Caro:,na Department of Ewronmental Quality I D vson of Water Resources
WinstonSa*m RegwnsiOffice 1 450West Hanes MA Roa..5ute 30D I W rstoriSaem, North Carona 27105
336-776-9800

NPDES APPLICATION - FORM D
For privately -owned treatment systems treating 100% domestic wastewaters <1.0 MGD
Mail the complete application to:
N. C. DENR / Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
NPDES Permit #CO0006391
If you are completing this form in computer use the TAB key or the up - down arrows to move from one
field to the next. To check the boxes, click your mouse on top of the box. Otherwise, please print or type.
1. Contact Information:
Owner Name Henry Needham, Purchasing Manager
Facility Name Sapona Manufacturing Company
Mailing Address PO Box 128
City Cedar Falls RECEIVED
State / Zip Code NC 27230 FEB 10 2021
Telephone Number [phone]
Fax Number [phone] PDES
e-mail Address arnold.allred*tofville.com
2. Location of facility producing discharge:
Check here if same address as above ❑
Street Address or State Road 2478 Cedar Falls Rd
City Franklinville
State / Zip Code NC 27248
County Randolph
3. Operator Information:
Name of the firm, public organization or other entity that operates the facility. (Note that this is not
referring to the Operator in Responsible Charge or ORC)
Name Envirolink, Inc.
Mailing Address
4700 Homewood Court, Ste. 108
City
Raleigh
State / Zip Code
NC 27609
Telephone Number
[phone]
Fax Number
(N/A)
e-mail Address
(N/A)
1 of Form-D 11/12

NPDES APPLICATION - FORM D
For privately -owned treatment systems treating 100% domestic wastewaters <1.0 MGD
4. Description of wastewater:
Facility Generating Wastewater (check all that apply):
Industrial
®
Number of Employees 200
Commercial
❑
Number of Employees
Residential
❑
Number of Homes
School
❑
Number of Students/Staff
Other
❑
Explain:
Describe the source(s) of wastewater (example: subdivision, mobile home park, shopping centers,
restaurants, etc.):
Restrooms inside plant domestic only
Number of persons served: 200
5. Type of collection system
® Separate (sanitary sewer only) ❑ Combined (storm sewer and sanitary sewer)
6. Outfall Information:
Number of separate discharge points 2
Outfall Identification number(s) 001,002
Is the outfall equipped with a diffuser? ❑ Yes ® No
7. Name of receiving stream(s) (NEW applicants: Provide a map showing the exact location of each
outfallr
Deep River
8. Frequency of Discharge: ® Continuous ❑ Intermittent
If intermittent:
Days per week discharge occurs: Duration:
9. Describe the treatment system
List all installed components, including capacities, provide design removal for BOD, TSS, nitrogen and
phosphorus. If the space provided is not sufficient, attach the description of the treatment system in a
separate sheet of paper.
(2) in -plant pump stations that discharge to one main pump station that regulates the
flow to the treatment facility. Sewage discharges through a bar screen and into a
conventional activated package plant. Sludge is removed daily to a holding tank.
Effluent is chlorinated and sent through a V-notch weir to a contact basin. Effluent is
dechlorinated before discharging to the receiving stream. Outfall 002 is a cooling tower
blowdown.
2 of 4 Form-D 11112

NPDES APPLICATION - FORM D
For privately -owned treatment systems treating 100% domestic wastewaters <1.0 MGD
10. Flow Information (OUTFALL 001)
Treatment Plant Design flow 0.01 MGD
Annual Average daily flow .018 MGD (for the previous 3 years)
Maximum daily flow .2 MGD (for the previous 3 years)
11. Is this facility located on Indian country?
❑ Yes ® No
12. Effluent Data
NEW APPLICANTS: Provide data for the parameters listed. Fecal Coliform, Temperature and pH shall be grab
samples, for all other parameters 24-hour composite sampling shall be used. If more than one analysis is reported,
report daily maximum and monthly average. If only one analysis is reported, report as daily maximum.
RENEWAL APPLICANTS: Provide the highest single reading (Daily Maximum) and Monthly Average
over the past 36 months for parameters currentlrl in your permit. Mark other parameters "N/A".
Parameter
Daily
Maximum
Monthly
Average
Units of
Measurement
Biochemical Oxygen Demand (BOD5)
43
5.02
mg/ L
Fecal Coliform
670
12.9
ml
Total Suspended Solids
70
7.11
mg/L
Temperature
26
16.01
Celsius
pH
7.8
7.11
su
10. Flow Information (OUTFALL 0021:
Treatment Plant Design flow N/A
Annual Average daily flow 0.0187 MGD (for the previous 3 years)
Maximum daily flow 0.08 MGD (for the previous 3 years)
11. Is this facility located on Indian country?
❑ Yes ® No
12. Effluent Data
NEW APPLICANTS: Provide data for the parameters listed. Fecal Coliform, Temperature and pH shall be grab
samples, for all other parameters 24-hour composite sampling shall be used. If more than one analysis is reported,
report daily maximum and monthly average. If only one analysis is reported, report as daily maximum.
RENEWAL APPLICANTS: Provide the highest single reading (Daily Maximum) and Monthly Average
over the past 36 months for parameters currently in your permit. Mark other parameters "N/A".
Parameter
Daily
Maximum
Monthly
Average
Units of
Measurement
Temperature
24
19.5
Celsius
Total Residual Chlorine
16
6.5
µg/L
pH
8.1
7.35
su
3 of 4 Form-D 11112

NPDES APPLICATION - FORM D
For privately -owned treatment systems treating 100% domestic wastewaters <1.0 MGD
13. List all permits, construction approvals and/or applications:
Type Permit Number Type Permit Number
Hazardous Waste (RCRA) NESHAPS (C-AA) _
UIC (SDWA) - Ocean Dumping (MPRSA)
NPDES NCO000639 Dredge or fill (Section 404 or CWA)
PSD (CAA) Other
Non -attainment program (CAA)
14. APPLICANT CERTIFICATION
I certify that I am familiar with the information contained in the application and that to the
best of my knowledge and belief such information is true, complete, and accurate.
e,vr Y ke eAgrr--
Printed n me of Person Signing
Signature of pplicant
Title
Date
North Carolina General Statute 143-215.6 (b)(2) states: Any person who knowingly makes any false statement representation or certification In any
application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management
Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method
required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be
guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001
provides a punishmm, by afire of not more than $25,01X or imprisonment no, more than 5 years, or both, for a similar offense.}
4 of 4 Form-D 11/12