NCG500086_Regional Office Historical File Pre 2018

State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
William G. Ross Jr., Secretary
Alan W. Klimek, P.E., Director
July 26, 2002
JERRY WAI.RMUND
IREDELL FIBER INCORPORATED
PO BOX 5728
STATESVILLE, NC 28677
1�•
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
Subject: Reissue - NPDES Wastewater Discharge Permit
Iredell Fiber Incorporated
COC Number NCG500086
Iredell County
Dear Permittee:
In response to your renewal application for continued coverage under general permit NCG500000, the Division of
Water Quality'(DWQ) is forwarding herewith the reissued wastewater general permit Certificate of Coverage
(COC). This COC is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the
Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency,
dated May 9, 1994 (or as subsquently amended).
The following information is included with your permit package:
* A copy of the Certificate of Coverage for your treatment facility
* A copy of General Wastewater Discharge Permit NCG500000
* A copy of a Technical Bulletin for General Wastewater Discharge Permit NCG500000
Your coverage, under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater
and General Permits Unit at [phone], ext. 578
Sincerely,
for Alan W. Klimek, P.E
cc: Central Files
Stormwater & General Permits Unit Files
Mooresville Regional Office
NC DEPT. Or F a'Jlh Ot±th9�1.T
I:
I
JUL 3 1 2002
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

State of North Carolina
Department .of Environment,
Health and Natural Resources sWtRON-M N.-C. n;� r: c�.�r
,"T,
Division of Water-Qualityvn.'v=�t,
James B. Hu'nt, Jr., Governor JUL 14 1998
Wayne McDevitt, Secretary OF
A. Preston Howard, Jr.,, P.E., Direl,t ID E H N F-1
f iNT.
c o �� :b;,E ME? iiAL UFfrCf July 24,1997
Billy Moose
Iredell Fiber, Inc.
P.O. Box 5728
Statesville, NC 28677
Subject: Certificate of Coverage No.-NCG500086
Renewal of General Permit
Iredell Fiber, Inc.
Iredell County :
Dear Permittee:
In accordance with your application for renewal of the subject Certificate of Coverage, the Division is forwarding
the enclosed General Permit. This renewal is valid until, July 31, 2002. This permit is issued pursuant to the
requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North
Carolina and the U.S. Environmental Protection Agency dated December 6,1983. If any parts, measurement
frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request
an individual permit by submitting an individual permit application. Unless such demand is made, this certificate
of coverage shall be final and binding.
I
The Certificate of Coverage for your facility is not transferable except after notice to the Division. Use the enclosed
Permit Name/Ownership Change form to notify the Division if you sell or otherwise transfer ownership of the
subject facility. The Division may require modification or. revocation and reissuance of the Certificate of Coverage.
If your facility ceases discharge of wastewater before the expiration date of this permit, contact the Regional
Office listed below -at [phone]. Once, discharge from your facility has ceased, this permit may be rescinded.
This permit does not affect the legal requirements to obtain other permits which may be required by the Division of
Water Quality, the Division of Land Resources, Coastal Area Management Act or any ,other Federal or Local
governmental permit that may be required.
If you have any questions concerning.this permit, please contact -the NPDES Group at the address below.
Sincerely,
A. Preston Howard, Jr., P.E.
cc: Central Files
N4,5 res'v lle Regional Office
NPDES File
Facility Assessment Unit
P.O. Box 29535, Raleigh, North Carolina 27626-0535 [phone] FAX [phone] p&[e-mail]:state.nc.us
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STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG500000
CERTIFICATE OF COVERAGE NO. NCG500086
TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER
BLOWDOWN, CONDENSATE, EXEMPT STORMWATER, COOLING WATERS ASSOCIATED WITH
HYDROELECTRIC OPERATIONS, AND SIMILIAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards
and regulations promulgated and adopted by the North Carolina Environmental Management
Commission, and the Federal Water Pollution Control Act, as amended,
Iredell Fiber, Inc.
is hereby authorized to discharge
boiler blowdown and other similar wastewaters
from a facility located at
Iredell Fiber, Inc.
124 Fanjoy Road
Statesville
Iredell County
to receiving waters designated as subbasin 30706 in the Yadkin River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth
in Parts I, II, III and IV of General Permit No. NCG500000 as attached.
This certificate of coverage shall become effective August 1, 1997.
This certificate of coverage shall remain in effect for the duration of the General Permit.
Signed this day July 24, 1997.
Preston Howard, Jr., P.E., Director
f Y Division of Water Quality
By Authority of the Environmental
Management Commission

State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
Billy Moose
P O Box 5728
180Y Fanjoy Rd.
Statesville,. NC 28687
Dear Mr. Moose:
r. ]DEPT ®7" NATURAL
May 12, 1993 RESOURCES AND
PIDRQINfUNITx DEiFLOPAIENT
MAY 14 1993
VIVISIOIi OF EU ROUMBITAI MHAGEM84
MOORESVILLE REGIONAL WILE
Subject: General Permit No. NCG500000
Iredell Fiber, Inc
COC NCG500086
Iredell County
In accordance with your application for discharge permit received on March 11, 1993, we are
forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general
permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the Division
of Environmental Management. The Divsion of Environmental Management may require modification or
revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the
>ivision of Environmental Management or permits required by the Division of Land Resources, Coastal Area
7anagement Act or any other Federal or Local governmental permit that may be required.
you have any, questions concerning this permit, please contact Ms. Susan Robson at telephone number
19/733-5083,
Sincerely,
Original Signed By
Coleen H. Sullins
A. Preston Howard, Jr., P. E.
��oresville=Regronalc©ffice
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

STATE OF NORTH CAROLINA IDIEPa: OIL xA•I't PA,
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESQUR URCES ARIL)
DIVISION OF ENVIRONMENTAL MANAGEMENT 1l�11�UNITY DEVELOPAUST
GENERAL PERMIT NO, N 500000 MAY 14 1993
CERTIFICATE OF COVERAGE No NC t500086 VIVISION OF ENVIROIahIENiAI &IANAGEMEg
MOORESVILLE RMOUL Off.ICg /
TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN,
CONDENSATE AND SIMILAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Iredell Fiber, Inc
is hereby authorized to discharge boiler blowdown water with the discharge of wastewater from a facility located at
NCSR 2318
east of Statesville
Iredell County
to receiving waters designated as an unnamed tributary to Fourth Creek in the Yadkin Pee -Dee River Basin
in accordance'with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, H, III
and IV of General Permit No. NCG500000 as attached.
This certificate.of coverage shall become effective May 12, 1993
This Certificate of Coverage shall_ remain in effect for the duration of the General Permit.
Signed this day May 12, 1993
Original Sighed By
Goleen K Sullins
A. Preston Howard, Jr., P.E., Director
Division of Environmental Management
By Authority of the Environmental Management Commission

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SOC Priority Project: Yes No X
If Yes, SOC No.:
•
To: Permits and Engineering Unit
Water Quality Section
Attention: Susan Robson
s
Date: April 28, 1993
NPDES STAFF REPORT AND RECOMMENDATION
County: Iredell,
Permit No. NCG500086
PART
j
I - GENERAL INFORMATION
1.
Facility and Address: Iredell Fiber, Inc.
Post Office Box 5728
Statesville, North Carolina 28687
2.
Date of Investigation: April 28,,1993
3.
'Report Prepared- by: Kim H'. Colson, Environmental Engineer I
4.
Persons Contacted and Telephone Number: Wayne Adkins; (704)
i,
878-0884
5.
Directions to Site: -From the intersection of US Hwy 70 and SR
j
2318 .(Fanjoy Road). east of Statesville, travel north on SR
2318 approximately 0.1 mile. Ir.edell Fiber, Inc. is located
on the right (east) side of SR 2318
6.
Discharge Point(s), List for all discharge points:
Latitude: 35' 45' 34" Longitude: 80' 49' 23"
Attach a USGS map extract and indicate treatment facility site
and discharge point on`map.
U.S.G.S. Quad.No.: D15SE
U.S.G.S. Quad Name: Statesville East, NC
7.
Site size and expansion area consistent with application?
Yes.
8.
Topography (relationship to flood plain included): Flat
slopes; the facility is not located within the 100 year.flood
plain.
9:
Location of nearest dwelling: None within 500 feet.
10.
Receiving stream or affected surface waters: UT to Fourth
Creek.
a. Classification: C
b. River Basin and Subbasin No.: Yadkin - Pee Dee 030706

Page Two
C.
Describe receiving stream features and pertinent
downstream uses: Receiving stream is a small wet weather
ditch; general "C" classification uses downstream.
PART
II
— DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
1..
a.
Volume of wastewater to be permitted: 0.000040 MGD
(ultimate design capacity)
b.
Curr'ent permitted capacity of the wastewater treatment
facility: N/A
C.
Actual treatment capacity of the current facility
(current design capacity): N/A
d.
Date(s) and construction activities allowed�by previous
Authorizations to Construct issued in the previous two
years: N/A
e.
Please provide a description of existing or substantially
constructed wastewater treatment facilities: N/A
f.
Please .provide a description of. proposed wastewater
treatment facilities: N/A
g.
Possible toxic impacts to surface waters: The facility
uses several chemicals, possible toxic impacts from the
chemical treatment of the boiler blowdown is unknown.
ti.
Pretreatment Program (POTWs only): N/A
2.
Residuals
i
handling and utilization/disposal scheme: N/A
i
a.
If -residuals are being land applied, please specify DEM
Permit No.:
Residuals Contractor:
Telephone No.:- '
b..
Residuals stabilization: PSRP PFRP Other
C.
Landfill:
d.
Other disposal/utilization scheme (Specify):
3.
Treatment
-plant classification '(attach completed rating
sheet):
No rating.'
4.
SIC
Code(s): 3069
Wastewater
Code(s)
Primary:
16 Secondary:
Main
Treatment Unit Code: N/A

Page Three
�I
PART III — OTHER PERTINENT INFORMATION
1. Is this facility being constructed with Construction Grant
Funds or are any public monies involved (municipals only)?
N/A
2. Special monitoring or limitations (including toxicity)
requests: N/A
3. Important SOC, JOC or Compliance Schedule dates (Please
•indicate): N/A
4. Alternative Analysis Evaluation:
Spray -Irrigation: N/A
i
Connection to Regional Sewer System: N/A
Subsurfa-ce: N/A
Other disposal options:
5. Air quality and/or groundwater concerns or hazardous materials
utilized at this facility that may impact water quality, air
fquality, or groundwater: There are no known air quality,
groundwater or hazardous materials concerns.
6,. Other Special Items: N/A
PART IV — EVALUATION AND RECOMMENDATIONS
The applicant, Irede-ll Fiber, Inc., has applied for coverage
under General Permit No. NCG500000. The discharge is boiler
blowdown, the company does use additives.
It is recommended that coverage under the General Permit be
granted and a certificate of coverage be issued provided the
chemicals used in the boiler will not result in toxic impacts to
surface waters.
Signature of report preparer
Water Quality R6,gional Supervisor
Date

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FOR SALE BY U. S. GEOLOGICAL SURVEY, WASHINGTON, D. C. 20242
A FOLDER DESCRIBING TOPOGRAPHIC MAPS AND SYMBOLS IS AVAILABLE ON REQUEST

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APR - 81993
State of North Carolina Wl1TER QUfAtITY SECTION
Department of Environment, Health and Natural Res Ev cek REGIONAL OFFICE
Division of Environmental Management
aF 512 North Salisbury Street - Raleigh, North Carolina 27604
James B. Hunt, Jr. Jonathan B. Howes
Governor Secretary
April 7, 1993
!� G DEl , OF -NATURAL
i Wayne Adkins" RESOURC" AND
Iredell Fiber, Inc. rc, +tuNM DEVELOPMENT
R. G: Box 572 8
Statesville, NC 28687 APR 1 5 1993
MAUGE11ER Subject: NOI Application
;;► W�UE pELwKAL MICE NPDES: NCG500086
Iredell Fiber, Inc.
Iredell County
Dear Mr. Adkins:
This letter is to acknowledge receipt of your application dated March 9, 1993 for coverage under
General Permit for non -contact cooling water. The permit number highlighted above has been assigned to
i the subject facility. By copy of this letter, we are requesting that our Regional Office Supervisor prepare a.
I staff report and recommendations regarding this discharge.
If you have questions regarding this matter, please contact Susan Robson at [phone].
I
Sincerely
Coleen Sullins, P.E.
Supervisor, NPDES Group
cc: e , i Of ce
Permits and Engineering Unit
Central Files
Regional Offices
Asheville Fayetteville Mooresville Raleigh Washington Wilmington Winston-Salem
704/251-6208 919/486-1541 704/663-1699 919/571-4700 919/946-6481 919/395-3900 919/896-7007
Pollution, .Prevention Pays
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone]
An Equal Opportunity Affirmative Action Employer

Y �' y • ��� �,p �.,j/�, �ti !j. C. flLtaT. OF NATURAL
RE90URCES AND
COMD V
MUNITY FLOP'%'0� -
-�o •oe, —6000 S6 APR 1 9 1993
State of North Carolina WS1011 aF [01kG3t'E+1TV •.iii1
Department of Environment, Health and Natural Re'RW`'At4 R'i6101 Al ®ffICE
Division of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina 27611
j
James G. Martin, Governor A. Preston Howard, Jr., P.E.
William W. Cobey, Jr., Secretary Acting Director
N®TILE nF INTENT
National Pollutant Discharge Elimination System
Application for Coverage under General Per,nit NCG500000; Non -contact cooling water, boiler blowdown,
cooling tower blowdown, condensate, and similar point source discharges.
1. Name, Address, location, and telephone number of facility requesting Permit.
A. Official Name: I R E D E L L FIBER INC..
B. Mailing Address: P. - BOX 5728
(1)SuwAddress; 180YFANJOY RD
(2)City; STATESVILLE, —
(3)Statc;
(4)Zip; 28681
(5)County; I REDELL `
C. Location. (Attach map delineatin eneral facility location)
(1)StreetAddress; 180Y JOY RD = -
(2)City; STATESVILLE
(3)State; N . C. -
(4)County; :I REDELL
D. Telephone Number; (704) 878- 0884 -
z
2.. Facility Contact: =' l
A. Natne; WAYNE ADKINS J
B. Title; PURCHASING
C. Company Name; IREDELL FIBER INC.
D. Phone Number, ( 704 )8/8-0884
3. Application type (check appropriate selfftion).
A. New or PrSpcsed; IVY tt
B. Existing; If previously permitted, provide permit number
and issue date
C. Modification;
(Describe the nature of the modification):
4. Description of discharge
A. Please state the number of separate discharge points.
1,D0 ; 2,[ ] ; 3,[ ] ; 4,[ l ; _,[ ].
B. Please describe the amount of wastewater being discharged per each separate discharge point:
gallons Per day (gpd) 2;_ (gpd) 3: (gpd) 4= (gpd)
Page 1

C. Check the duration and frequency of the discharge, per each separate discharge point:
1. Continuous:_ BOILER BLOWDOWN
2. Intermittent (please describe):
3. Seasonal (check month(s) the discharge occurs): January Da; February V]; March Da; April QQ,
May M;June [A; July QQ; ,August M; September [A; October NQ November M; December M.
4. How many days per week is there a discharge?(check the clays die discharge occurs)
Monday iXj, Tuesday (A, Wednesday N, Tlhursday NQ Friday DO, Saturday [.], Sunday [ ]•
5. How much of the volume discharged is treated? (state in percent) 0 S
D. What type of wastewater is discharged, per separate discharge point. (place check next to correct type):
1. Non -contact cooling water,
2. Boiler blowdown;
3. Cooling tower blowdown;
4. Condensate,
5. Other(please describe);
Please list any known pollutants that are present in the discharge, per each separate discharge point (if
applicable): SEE ATTACHED LETTER FROM GARRATT CALLAHAN CO.
E. Please describe the type of process the cooling water is being discharged from, per separate discharge point
(i.e. compressor, boiler blowdown, cooling tower blowdown, air conditioning unit, etc.): BOILER BLOWDOWN
F. Please check the type of chemical added to the wastewater for treatment or other, per separate discharge
point:
1. Biocides;
2. Corrosion inhibitors;
3. Chlorine;
4. Algae control;
5. Other(please describe);
6. None; X
If 1,2,3,4, or 5 was checked, please state the name and manufacturer of the chemical additive. Also include
a completed Biocide 101 form, and manufacturers' infonnation on tlhe additive with the application for the
Division's review.
G. Is there any type of treatment being provided to the wastewater before discharge (i.e. retention ponds,
settling ponds, etc.); if yes, please describe. Give design specifics (i.e. design volume, retention time,
surface area, etc.). Existing treatment facilities should be described in detail and design criteria or
operational data should be provided(including calculations) to ensure that the facility can comply with
requirements of the General Peunit. NO
NOTE: Construction of any wastewater treatment facilities require submission of three (3) sets of plans and
specifications along with [their application. Design of treaunent facilities must comply with requirement
15A NCAC 2H .0138. If construction applies to the discharge, include the three sets of plans and
specifications with the application.
5. What is the nature of the business applying for this permit? CARPET PAD MANUFACTURE
6. Name of receiving water. FOURTH CREEK Classification:
(Attach a USGS topographical map with all discharge point(s) clearly marked)
Page 2

' y " 7. • Is the discharge directly to the receiving water? (Y,N) NO
If no, state specifically the discharge point. Mark clearly the pathway to the potential receiving waters on the
site map. (This includes tracing die pathway of the storm sewer to its discharge point, if a storm sewer is the
only viable means of discharge.)
8. Please address possible non -discharge alternatives for the following options:
A. Connection to a Regional Sewer Collection System; NOT AVAILABLE
B. Subsurface Disposal; COST PROHIBITIVE
C. Spray Irrigation; COST PROHIBITIVE
9. 1 certify Quit I atn familiar with the information contained in the application and that to the best of my knowledge
and belief such information is true, complete, and accurate.
Printed Name of Person Signing
Title
Date Application Signed
Signature of Applicant
BILLY MOOSE
PRESIDENT
1V0RTIi CAROLINA C**rNIMAL_STATUTE 143-21MB (l) EED-YWES THAT:
Any person who knowingly makes any false statement, representation, or certification in any application, record,
report, plan or other document filed or required to be maintained under Article 21 or regulations of the Environmental
Management Commission implementing that Article, or who falsifies, tampers with or knowingly renders inaccurate
any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of
the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor
punishable by a fine not to exceed $10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C.
Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, or
both, for a similar offense.)
Notice of Intent must be accompanied by a check or money order for $400.00 made payable to the North Carolina
Department of Environment, Health, and Natural Resources. Mail three (3) copies of entire package to:
Division of Environmental Management
NPDES Permits Group
Post Office Box 29535
Raleigh, North Carolina 27626-0535
Page 3

WATER TREATMENT PRODUCTS
Garratt• Callahan Company & SERVICES SINCE 1904
March 3., 1993
Iredell,Fibers, Inc.
P.O. Box 5728
Statesville, North Carolina 28687
Attention: Mr. Wayne Atkins
Dear Mr. Atkins:
Enclosed is a summary of the chemicals manufactured by Garratt-
Callahan Company being used in your boiler. This will assist you
in filing for your NPDES permit.
Manufacturer: Garratt-Callahan Company
111 Rollins Road
Millbrae, California 94030-3114
Chemical Summary:
G-C Formula 1153 - Alkalinity, Phosphonate, Polyacrylate
G-C Formula 1154 - Phosphate, Sodium Polyacrylate
G-C Formula 159 - Sodium Sulfite
If you require additional information, please call.
Sincerely,
Garratt-Callahan Company
T;a
Bill Windham
Engineering Service
CAROLINA DISTRICT OFFICE: [phone]
PLANT: 4545 COMMERCE CIRCLE, S.W., ATLANTA, GEORGIA 30336-1961 - [phone] - FAX [phone]