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HomeMy WebLinkAboutNC0000272_Historic Files_20210210 Paul Dickens' Manager, Environmental Affairs pa ckreen aging�/ Canton / Waynesville Facility pack 175 Main Street PO Box 4000 Canton, NC 28716 Dane Griswold General Manager evergreen.10 Canton/Waynesville packaging Operations 175 Main St. PO Box 4000 Canton, NC 28716 . : . . • .. 1 ® �t 175 Main Street �`�i ®p�eee g PO Box 4000 vep� packaging Canton,NC 28716 USA MICHAEL P. FERGUSON Manager, Pulp Manufacturing/Recovery & Utilities Canton Facility Tel:828.646.2461 Cell:828.734.7009 Fax:828.646.2980 michael.ferguson@everpack.com evergreen.10 PO Main Street PO Box 4000 packaging Canton, NC 28716 USA Chet Chiles EH&S Manager Canton/Waynesville Facility State of North Caroli AXW44i 4�V Department of Environr l giant • and Natural Resources ,Y Division of Water Quality � �� Michael F. Easley, Governor NCDENR William G. Ross, Jr., Secretary Gregory J. Thorpe, Ph.D., Acting Director November 15, 2001 Mr. Robert Shanahan Vice President- Mill Manager Blue Ridge Paper Products P.O. Box 4000 Canton,North Carolina 28716 Subject: NPDES Permit Issuance Permit No.NC0000272 Blue Ridge Paper Products Inc. Haywood County Dear Mr. Shanahan: After conducting a public hearing on Blue Ridge Paper's Request for renewal of the color variance, temperature variance and the NPDES Permit,the Environmental Management Commission's NPDES Committee approved renewal of the color variance,with the color conditions contained herein, on October 10, 2001. The conditions related to color(as approved by the NPDES Committee)have been incorporated into this permit and are an enforceable part of the permit. In considering the comments presented at the September 6, 2001 public hearing,the hearing officer made several recommendations for the color variance and the NPDES permit. The recommendations made by the hearing clearly indicate the hearing officer's commitment to addressing the concerns raised at the hearing and have been incorporated into the approved color variance and this NPDES Permit. Specifically,the changes to the color variance and this permit include: ➢ The color variance and permit explicitly requires the Canton mill to implement all of the 'Highest Certainty' action items(as identified by the EPA's Tech Team). ➢ The initial color limit reduction to 42,000 pounds per day is now stipulated as a range of 40,000—42,000 pounds per day. After implementation of the 'Highest Certainty' action items,the Technology Review Workgroup will evaluate mill performance. If the limit recommended by the TRW is within or below the 40,000 to 42,000 pounds per day,that limit will become effective on December 1, 2003, after written notification from the Director of the Division of Water Quality. ➢ The color variance and permit explicitly requires the Canton mill to evaluate all of the 'Reasonable Certainty' action items. ➢ The color variance and permit explicitly states that the second 3,000 to 8,000 pounds per day color reduction is in addition to the initial 6,000 to 8,000 pounds per day color reduction. ➢ The range for the final color limit effective December 1, 2005 is now 32,000 to 39,000 pounds per day. If the limit recommended by the TRW is within or below the 32,000 to 39,000 pounds per day, that limit will become effective on March 1, 2006, after written notification from the Director of the Division of Water Quality. ➢ The report evaluating color reduction technologies for the Chloride Removal Process purge stream is due on December 1,2004, so that this waste stream can be evaluated by the 1617 MAIL SERVICE CENTER, RALEIGH, NORTH CARouNA 27699-1617-TELEPHONE 919-733-5083/FAX 919-733-0719 AN EQUAL OPPORTUNITY AFFIRMATIVE ACTION EMPLOYER- 50%RECYCLED/ 10%POST-CONSUMER PAPER VISIT us ON THE INTERNET @ http://h2o.enr.state.nc.us/NPDES �I Permit Number: NC0000272 Technology Review Workgroup for additional color reductions by the end of the permit cycle. ➢ The evaluation of color reduction technologies associated with the Chloride Removal Process waste stream shall include land application, commercial incineration, and solidification for land disposal. The inclusion of these technologies should not be interpreted as limiting the scope of this evaluation, rather that in addition to other technologies the report should include the technologies referenced above. ➢ The color condition has been reworded to clarify that the role of the color ranges is not permitting limits; rather they are clauses to trigger reopening of the permit. If the effluent color limit, which will be set only after implementation of the"Highest Certainty" items and the"Reasonable Certainty"(or equivalent) items, fails to fall at least within the ranges set in the condition, Blue Ridge Paper would be required to satisfactorily justify the circumstances, for not achieving the stipulated color reductions,to the Division of Water Quality, the Technology Review Workgroup and the Environmental Management Commission's NPDES Committee. If the TRW and the Division of Water Quality concur with Blue Ridge Paper's rationale for not achieving the stipulated ranges, the permit would be reopened for public comment, prior to presenting these findings to the NPDES Committee. If the performance of the mill results in a limit within or better than these two color ranges,the permit would not be reopened and the performance attained would become the limit that is effective on the date stipulated in the color condition. ➢ Finally,the color condition has been reworded to better describe that the methodology for determining the effluent color limits are based on the performance of the mill after implementation of the identified technologies.The effluent color limit implemented at the end of the permit cycle,will be set only after all the"Highest Certainty" items and "Reasonable Certainty"(or alternative technology-that will achieve similar color reductions) items have been implemented. After implementation of these items,the Division(based on the recommendation of the Technology Review Workgroup)will set a final effluent color limit based on a statistical analysis of the performance of the mill. The Division of Water Quality commends Blue Ridge Paper for their initiative and leadership in fostering community involvement. The openness and willingness of Blue Ridge Paper to work with the community was evident at the public hearing and has manifested itself in a trust between the community and the company. The Division strongly recommends that Blue Ridge Paper continue their efforts to foster this relationship and maintain a leadership role on the Community Advisory Committee. The Canton mill has made incredible strides in reducing its impact on the Pigeon River,though significant work remains. The Division of Water Quality has worked together with the community, EPA, the State of Tennessee, and Blue Ridge Paper to develop a permit and color variance conditions that meets the goals of all the parties. By the end of the permit cycle, the Division expects that, for the first time since the variance was issued in 1988,the Division and the NPDES Committee will be able to evaluate whether the Canton mill's performance has achieved compliance with North Carolina's narrative color standard(15A NCAC 2B .0211(3)(f)). However, if mill performance fails to achieve the color reductions expected,the Division recommends that Blue Ridge Paper consider facilitating another independent evaluation of the Canton mill, similar to the evaluation conducted by Dr. Liebergott. In addition to the changes and recommendations regarding color above the hearing officer suggested the following changes to the permit: ➢ Clarification on the sampling location for the Fiberville Bridge instream monitoring station (refer to Special Condition A.(5.)) P___it Number: NC0000272 ➢ Monitoring of the full range of dioxin and furan isomers on the effluent from the Canton mill (refer to Special Condition A.(9.)). Division personnel have reviewed your application for renewal of the subject permit,the temperature and color variance. Accordingly, we are forwarding the attached NPDES discharge permit that incorporates the recommendations of the hearing officer and the conditions of the color variance. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994(or as subsequently amended). If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you,you have the right to an adjudicatory hearing upon written request within thirty(30) days following receipt of this letter. This request must be in the form of a written petition,conforming to Chapter 150B of the North Carolina General Statutes,and filed with the Office of Administrative Hearings(6714 Mail Service Center, Raleigh,North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources,the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning the draft permit for your facility,please call Michael Myers at(919)733-5083,extension 508. Sincerely, Gr J orpe, P .D. A ing rector cc: Central Files NPDES Files Aquatic Toxicology Unit Marion Deerhake- North Carolina Environmental Management Commission, NPDES Committee Jerry Wilde - Dead Pigeon River Council 402 W. Broadway Newport, Tennessee 37821 Forrest Westall -Asheville Regional Office/Water Quality Section Dan Oakley - North Carolina Attorney General, Environmental Division Keith Haynes - Asheville Regional Office/Water Quality Section Rob Lang - Compliance and Enforcement Unit Diane Reid-Classification and Standards Unit Scott Gordon- Chief of Permits, Grants, and Technical Assistance Branch, EPA Region IV Roosevelt Childress Jr. - Envirotunental Protection Agency, Region IV Marshall Hyatt- Environmental Protection Agency, Region IV Karrie-Jo Shell - Environmental Protection Agency, Region IV Don Anderson- Environmental Protection Agency, Headquarters Mark Perez- Environmental Protection Agency, Headquarters __mit Number: NCO000272 ' Justin P. Wilson-Deputy to the Governor Tennessee State Capital, Suite G10 Nashville, Tennessee 37243 Paul Davis -Tennessee Division of Water Pollution Control 6th Floor, L&C Annex 401 Church Street Nashville, TN 37243-1534 Charles Lewis Moore -County Executive Cocke County 360 Main Street, East Newport, Tennessee 37821 David Jenkins-American Canoe Association 7432 Alban Station Boulevard, Suite B-232 Springfield,Virginia22150-2311 Hope Taylor - Clean Water Fund of North Carolina 29 '/2 Page Ave Asheville, North Carolina 28801 David McKinney -Tennessee Wildlife Resources Ellington Agricultural Center P.O. Box 40747 Nashville, Tennessee 37204 Jonathon E. Burr-Tennessee Division of Water Pollution Control Regional Environmental Assistance Center 2700 Middlebrook Pike, Suite 220 Knoxville, Tennessee 37921 Robert Williams-Blue Ridge Paper 175 Main Street P.O.Box 4000 Canton,North Carolina 28716 Derric Brown-Blue Ridge Paper 175 Main Street P.O.Box 4000 Canton,North Carolina 28716 Patsy R. Williams-Chairman Newport/Cocke County Tourism Council 360 East Main Street Court House Annex, Suite 141 Newport,Tennessee 37821 Dianne Keys-Newport/Cock County Tourism Council 360 East Main Street Court House Annex, Suite 141 Newport,Tennessee 37821 Timothy L.Dockery-Director City of Newport Parks and Recreation Department 433 Prospect Avenue Newport,Tennessee 37821 A. Dean Williams-Coordinator Newport/Cocke County Economic Development Commission 433 Prospect Avenue Newport,Tennessee 37821 Ray Snader-News Director WNPC Radio AM/FM 377 Graham Street Newport,Tennessee 27821 P it Number: NC0000272 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act,as amended, Blue Ridge Paper Products Inc. --- is hereby authorized to discharge wastewater from a facility located at Blue Ridge Paper Products Inc. Canton Mill Wastewater Treatment Plant Off Highway 215 Canton Haywood County to receiving waters designated as the Pigeon River in the French Broad River Basin in accordance with effluent limitations,monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective December 1, 2001. This permit and authorization to discharge shall expire at midnight on November 30,2006. Signed this day November 15,2001. � , Grego e,Acting Direct Divisi of er Quality By Authority of the Environmen al Management Commission Limit Number: NC0000272 SUPPLEMENT TO PERMIT COVER SHEET Blue Ridge Paper Products,Inc. is hereby authorized to: 1. Continue operation of a 29.9 MGD wastewater treatment plant for the treatment of wastewater associated with the Blue Paper Products Inc. pulp and paper mill, the Town of Canton's chlorinated domestic wastewater and landfill leachate. The treatment system consists of the following treatment units: • Grit Chamber • Bar Screen • Lift Pumps • Polymer addition • pH control(COZ injection or H2SO4 backup) • Three primary clarifiers Nutrient Feed • Aeration basins • Three secondary clarifiers Residual belt presses Effluent flow measurement • Cascade post aeration with oxygen injection • Instream oxygen injection facilities The facility is located at the Blue Ridge 'Paper Products WWTP, off Highway 215, Canton, Haywood County, and; 2. Discharge treated wastewater from said treatment works at the location specified on the attached map through outfall 001 into the Pigeon River, which is classified C water, in the French Broad River Basin. f 4). <v A I I 7NIZ N .V -Z, all 001 7, J- A V Y. < & Ridge Papers Outfall Facility Information Blue State Grid: E7SE French Broad hlydrography Blue Ridge Paper Products, Inc. USGS Quad: Canton FS Subbasin: 04-03-05 NR N00000272 PS Highways Haywood County Nkn�cipal Boundanes nty Boundary &#BLUE RI CouRIDGE PAPER PR ODUCTS INC.( N 0.5 0 0.5 1 Miles A Perrint Number: NC0000272 A. (1.)EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit an'd lasting until expiration,the Permittee is authorized to discharge treated industrial,municipal,stormwater and landfill wastewater through outfall(s) 001. Such discharges shall be limited and monitored by the Permittee as specified below: Effluent Characteristics Effluent Limits Monitoring Requirements Monthly Daily Measurement Sample Type Sample Average Maximum Frequency Locationl Flow 29.9 MGD Continuous Recording I m Ej BOD,5-day,20°C 3205 lb/day 10897 lb/day Daily Composite I,E, Total Suspended Residue 12549 lb/day 49560 lb/day Daily Composite I,E, NH3-N Daily Corn osite El AOX 1556.9lb/day 2822.2lb/day Daily, Composite E, Colol, Daily Composite El Dissolved Oxygen Daily Grab E, Tem erasure' Daily Grab E, Daily Grab El Conductivity Daily Grab El Fecal Coliform 200/ 100 ml 400/ 100 ml Weekly Grab El COD Weekly Composite E, Silver Quarterly Composite E, Zinc Quarterly Composite El Total Nitrogen Monthly Composite El (NO27N+NO3-N+TKN) Total Phosphorus Monthly Composite E, Chronic Toxicity, Quarterly Composite Ei Cadmium Quarterly Composite El Trichloropheno'6 3.0 pg1L uarterly Composite El Pentachlorophenol 8.9 pg/L Quarterly Composite E, Selenium 10.6 Quarterly Composite El 2,3,7,8 Tetrachloro-dibenzo- 0.014 pg/L Quarterly Composite I,E, dioxin1D Conductivity" Daily Grab Pigeon River Flow... Daily Grab Pigeon River Fecal Coliform" Weekly Grab Pigeon River Color Variable Grab Pigeon River Tem erature Variable Grab Pigeon River Dissolved Ox en Variable Grab Pi eon River Footnotes: 1. Sample Location:I-Influent,E,—Effluent,Pigeon River-Instream sampling as specified in A. (5.)Instream Monitoring Special Condition. 2. AOX monitoring shall be in accordance with the Sampling Plan for Cluster Rule Parameters(dated March 19, 2001),or subsequent modifications approved by the Division. AOX data shall be submitted on a quarterly basis along with other Effluent Guideline chemical data;refer to A.(7.) Effluent Guideline Sampling Plan Special Condition. 3. See A.(8.) Color Analysis and Compliance Special Condition. 4. The daily average effluent dissolved oxygen concentration shall not be less than 6.0 mg/L. See A. (10.) Dissolved Oxygen Special Condition. 5. The monthly average instream temperature measured at a point 0.4 miles downstream of the discharge location shall not exceed 32°C during the months of July,August,and September and shall not exceed 29.0°C during Permit Number: NCOOOO272 the months of October through June. The monthly average instream temperatretemperature measured at this location shall not exceed the monthly average instream temperature of the upstream monitoring location by more than 13.9°C[See Special Condition A.(13.)Temperature Variance Review Special Condition]. 6. The pH of the effluent shall not be less than 6.0 nor greater than 9.0(on the standard units scale). 7. Chronic Toxicity(Ceriodaphnia)at 90%Effluent Concentration:March,June,September,December(see A. (4.)Chronic Toxicity Permit Limit(Quarterly)). 8. Trichlorophenol and Pentachlorophenol limits and monitoring are provisionally waived since the facility has certified that chlorophenolic biocides are not used at this facility. If the facility changes operations to include chlorophenolic biocide,the Permittee shall notified the Division prior to use and the limits and monitoring requirements shall become immediately effective. 9. If after 18 months selenium has not been detected,the facility may request that the Division review selenium data for possible removal of the limitation. . 10. See A.(9.) Dioxin Monitoring Special Condition. 11. See A.(5.) Instream Monitoring Special Condition. See A. (6.) Best Management Practices(BMP)Special Condition. See A.(11.) Town of Canton Inflow and Infiltration Special Condition. Definitions: MGD—Million gallons per day lb/day—Pounds per day nil—Milliliter BOD—Biochemical Oxygen Demand µg/L-Micrograms per liter AOX-Adsorbable Organic Halides COD-Chemical oxygen demand pg/L-picograms per liter Permit Number: NC0000272 A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning upon the effective date of the permit and lasting until expiration,the discharge of wastewater from the pine bleach plant to the wastewater treatment plant through outfall(s)002(Ezt),shall be limited and monitored by the Permittee as specified below and in A. (7.) Effluent Guideline Sampling Plan Special Condition: Effluent Characteristics Limits Monitoring Requirements' Monthly Daily Measurement Sample Type3 Sample Average Maximum Frequency Location' Flow2 Weekly Calculated EZ Chloroform 5.15lb/day 8.60lb/day Weekly Grab EL 2,33,8 Tetrachloro-dibenzo- < 10 pg/L Monthly Composite EZ dioxin(TCDD) 2,3,7,8 Tetrachloro-dibenzo- 31.9 pg/L Monthly Composite Ez ji-furan(TCDF) Trichlorosyringol < 2.5 µg/L Monthly Composite F2 3,4,5-Trichlorocatechol < 5.0,gg/O Monthly Composite E3 3,4,6-Trichlorocatechol < 5.0 µg/L Monthly Composite Ez 3,4,5-Trichloroguaiacol < 2.5 µg/L Monthly Composite E2 3,4,6-Trichloroguaiacol < 2.5 µg/L Monthly Composite E2 4,5,6-Trichloroguaiacol < 2.5 µgll Monthly Composite E2 2,4,5-Trichlorophenol < 2.5 µg(L Monthly Composite Et 2,4,6-Trichlorophenol < 2.5 µg_f Monthly Composite Ez Tetrachlorocatechol < 5.0 µg/L Monthly Composite Ez Tetrachloroguaiacol < 5.0 pgtL5 Monthly Composite E2 2,3,4,6-Tetrachlorophenol < 2.5 µg/L Monthly Composite EZ Pentachlorophenol < 5.0 µg/L Monthly Composite EZ Footnotes: 1. Sample Location:EZ—Effluent is composed of Bleach Plant Effluent-acid(acid sewer collected from tap installed on filtrate pump from C102 bleaching stage D-100 and from tap installed on filtrate pump from C102 bleaching stage D-2)and Bleach Plant Effluent-alkaline(alkaline sewer collected from tap installed on filtrate pump from alkaline extraction stage E.).See A.(7.)Effluent Guideline Sampling Plan Special Condition 2. Monitoring and flow calculations shall be in accordance with the"Sampling Plan for Cluster Rule Parameters" (dated March 19,2001)or subsequent modifications approved by the Division. Chemical results for Effluent Guideline parameters as prepared by the permittee(Internal Outfall 002 parameters+internal Outfall 003 parameters+AOX from Outfall 001)shall be reported on a quarterly basis or more frequently;refer to A. (7.) Effluent Guideline Sampling Plan Special Condition. 3. Sample Type: Calculated-calculate separate flows for alkaline.and acid sewers by water balance or flow meters,and report total bleach plant flow(acid+alkaline wastestreams)in DMRs. Grab-collect separate grab samples every 4-hours for 24-hour period from both the acid and alkaline streams,which will then be composited separately by the lab,and analyzed as separate 24-hr composite acid and alkaline samples. Composite-collect separate grab samples every 4 hours for 24-hour period from both the acid and alkaline streams,then prepare and analyze a single flow-proportioned composite of the acid and alkaline wastestream. 4. For compliance purposes,the permittee must report the total chloroform mass loading based on addition of separate acid and alkaline chloroform mass loadings. 5. Limits are based on Minimum Levels(Ml.)specified in 40 CFR 430.01. Definitions: lb/day—Pounds per day µg/L—Micrograms per liter pg/L.—Picograms per liter Permit Number: NC0000272 A. (3.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning upon the effective date of the permit and lasting until expiration,the discharge of wastewater from the hardwood bleach plant to the wastewater treatment plant through outfall(s)003 (E31), shall be limited and monitored by the Permittee as specified below and in A. (7.) Effluent Guideline Sampling Plan Special Condition: Effluent Characteristics Limits Monitoring Requirements' Monthly Daily Average Measurement SampleType3 Sample Average Frequency Location' Flo Weekly Calculated E3 Chloroform 7.14lb/day 11.931b/day Weekly Grab E3 2,3,7,8 Tetrachloro-dibenzo- < 10 pg/L Monthly Composite E3 dioxin(TCDD) 2,3,7,8 Tetrachloro-dibenzo- 31.9 pg/L Monthly Composite E3 furan(TCDF) Trichlorosyringol < 2.5 µW Monthly Composite E3 3,4,5-Trichlorocatechol < 5.0 µg/L Monthly Composite E3 3,4,6-Trichlorocatechol < 5.0 µg/L Monthly Composite E3 3,4,5-Trichloroguaiacol < 2.5 µg/L Monthly Composite E3 3,4,6-Trichloroguaiacol < 2.5 µg/L Monthly Composite E3 4,5,6-Trichloroguaiacol < 2.5 µg/L Monthly Composite E3 2,4,5-Trichlorophenol < 2.5 µg/L Monthly Composite E3 2,4,6-Trichlorophenol < 2.5 µg%f. Monthly Composite E3 Teuachlorocatechol < 5.0 µg/L Monthly Composite E3 Tetrachloroguaiacol < 5.0 µg)L Monthly Composite E3 2,3,4,6-Tetrachlorophenol < 2.5 µg/L Monthly Composite E3 Pentachlorophenol < 5.0 µg/L Monthly Composite E3 Footnotes: 1. Sample Location:E3—Effluent is composed of Bleach Plant Effluent-acid(acid sewer collected from tap installed on filtrate pump from C102 bleaching stage D-100)and Bleach Plant Effluent-alkaline(alkaline sewer collected from tap installed on filtrate pump from alkaline extraction stage E.).See A. (7.)Effluent Guideline Sampling Plan Special Condition. 2. Monitoring and flow calculations shall be in accordance with the"Sampling Plan for Cluster Rule Parameters" (dated March 19,2001)or subsequent modifications approved by the Division. Chemical results for Effluent Guideline parameters,as prepared by the permittee(Internal Outfall 002 parameters+internal Outfall 003 parameters+AOX from Outfall 001)shall be reported on a quarterly basis or more frequently;refer to A.(7.) Effluent Guideline Sampling Plan Special Condition. 3. Sample Type: Calculated-calculate separate flows for alkaline and acid sewers by water balance or by flow meter,and report total bleach plant flow(acid+alkaline wastestreams)in DMRs. Grab-collect separate grab samples every 4-hours for 24-hour period from both the acid and alkaline streams,which will then be composited separately by the lab,and analyzed as separate 24-hr composite acid and alkaline samples. Composite-collect separate grab samples every 4 hours for 24-hour period from both the acid and alkaline streams,then prepare and analyze a single flow-proportioned composite of the acid and alkaline wastestream. 4. For compliance purposes,the permittee must report the total chloroform mass loading based on addition of separate acid and alkaline chloroform mass loadings. 5. Limits are based on Minimum Levels(ML)specified in 40 CFR 430.01. Definitions: lb/day—Pounds per day µg/L—Micrograms per liter pg/L—Picograms per liter Permit Number: NCO0O0272 A. (4.) CHRONIC TOXICITY PERMIT LIMIT(QRTRLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia duhia at an effluent concentration of 90%. The permit holder shall perform at a minimum,quarterly monitoring using test procedures outlined in the"North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure,"Revised February 1998,or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"(Revised-February 1998)or subsequent versions.The tests will be performed during the months of March,June,September,December.Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit,then multiple-concentration testing shall be performed at a minimum,in each of the two following months as described in"North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"(Revised-February 1998)or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does v- have a detectable impairment of reproduction or survival:The definition of"detectable impairment,"collection _ methods,exposure regimes,and further statistical methods are specified in the"North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure'(Revised-February 1998)or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form(MR-1) for the months in which tests were performed,using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value.Additionally,IDWQ Form AT-3 (original)is to be sent to the following address: Attention:' North Carolina Division of Water Quality Environmental Sciences Branch 1621 Mail Service Center Raleigh,North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete,accurate;include all supporting chemical/physical measurements and all concentration/response data,and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required,the permittee will complete the information located at the top of the aquatic toxicity(AT)test form indicating the facility name,permit number,pipe number,county,and the month/year of the report with the notation of"No Flow" in the comment area of the form.The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity,monitoring is required,monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream,this permit may be re-opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document,such as minimum control organism survival,minimum control organism reproduction,and appropriate environmental controls,shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit Number: NC0000272 A. (5.) INSTREAM MONITORING SPECIAL CONDITION Stream Mile Location Description Parameter Frequency Designation Marker UP 63.8 Pigeon River upstream of the Temperature Daily waste treatment plant outfall D.O. Daily (prior to mixing with the Conductivity Daily discharge) Colors 2/Week Flow2 Daily Fecal Coliform Weekly DNl 62.9 Pigeon River at Fiberville Bridge Temperature Daily D.O. Daily Conductivity Daily Color 1 2/Week DN23 57.7 ' Pigeon River Above Clyde Temperature Daily D.O. Daily DN3 55.5 Pigeon River Below Clyde See Footnote 3 See Footnote 3 DN4 53.5 Pigeon River at NCSR 1625 See Footnote 3 See Footnote 3 bridge DN5 42.6 Pigeon River at Hepco Temperature Weekly D.O. Weekly Colors Variables Flow2 Daily Waterville Reservoir See Footnote 4 Annually DN6 26.0 Pigeon River prior to mixing with Color Variable Big Creek BC -26.0 Mouth of Big Creek prior to Color Variable mixing with the Pigeon River DN7 24.7 Pigeon River at Browns Bridge Temperature Weekly (-NCITN State Line) D.O. Weekly Colors Variables All instream samples shall be grab samples. 1. Color(See A. (8.) Color Analysis and Compliance Special Condition) All instream samples collected shall be representative of the Pigeon River and Big Creek,respectively. Both true and apparent color shall be monitored using the methods specified in A. (8.) Color Analysis and Compliance Special Condition. Samples shall be collected at stations DN6,BC, and DN7 only when at least one generator at CP&L is in operation and releasing water to the Pigeon River. Samples collected at DNl shall be collected from the middle or midpoint of the transect of the Pigeon River. 2. Flow monitoring is necessary, as specified above,for the True Color calculation stipulated in A. (8.) Color Analysis and Compliance Special Condition. 3. Dissolved Oxygen. The average daily dissolved oxygen concentration measured at River Mile 62.9 (DN1), and 57.7 (DN2), shall not be less than 5.0 mg/l and.the instantaneous minimum dissolved oxygen concentration shall not be less than 4.0 mg/I (See A. (10.) Dissolved Oxygen Special Condition). If the dissolved oxygen drops below 5.0 mg/L at station 57.7 then monitoring shall be required at stations 55.5 (DN3) and 53.5 (DN4). 4. See A. (12.) Waterville Reservoir Sampling Special Condition. 5. Sampling is required 2/week during the summer and once per week during the winter. Summer is defined as the period from April 1 through October 31, while winter is defined as November 1 through March 31. Permit Number: NC0000272 A. (6.) BEST MANAGEMENT PRACTICES(BMP) SPECIAL CONDITION The permittee must implement the BMPs specified in Section A below. The primary BMP objective is to prevent leaks and spills of spent pulping liquors, soap, and turpentine. A secondary objective is to contain,collect, and recover at the immediate process area, or otherwise control, those leaks, spills, and intentional diversions of spent pulping liquor, soap, and turpentine that do occur. BMPs must be developed according to best engineering practices and must be implemented in a'manner that takes into account the specific circumstances at the mill. Section A. BMP Implementation Requirements 1. The permittee must return spilled or diverted spent pulping liquors, soap,and turpentine to the process to the maximum extent practicable as determined by the mill,recover such materials outside the process, or discharge spilled or diverted material at a rate that,does not disrupt the receiving wastewater treatment system. 2. The permittee must establish a program to identify and repair leaking equipment items. This program must'include: (i)Regular daily visual inspections of process area with equipment items in spent pulping liquor, soap, and turpentine service; (ii).immediate repair of leaking equipment items,when possible. Leaking equipment items that cannot be repaired during normal operations must be identified,temporary means for mitigating the leaks must be provided,and the leaking equipment items repaired during the next maintenance outage; (iii)Identification of conditions under which _ production will be curtailed or halted to repair leaking equipment items or to prevent pulping liquor, soap, and turpentine leaks and spills; and (iv)A means for tracking repairs over time to identify those equipment items where upgrade or replacement may be warranted based on frequency and severity of leaks, spills, or failures. 3. The permittee must operate continuous,automatic monitoring systems that the mill determines are necessary to detect and'controi leaks, spills,and intentional diversions of spent pulping liquor, soap, and turpentine.These monitoring systems should be integrated with the mill process control system and may include, e.g.,high level monitors and alarms on storage tanks; process area conductivity(or pH)monitors and alarms; and process area sewer,process wastewater,and wastewater treatment plant conductivity(or pH) monitors and alarms. 4. The permittee must establish a program of initial and refresher training of operators, maintenance personnel,and other technical and supervisory personnel who have responsibility for operating, maintaining, or supervising the operation and maintenance of equipment items in spent pulping liquor, soap,and turpentine service. The refresher training must be conducted at least annually and the training program must be documented. 5. The permittee must prepare a brief report that evaluates each spill of spent pulping liquor, soap, or turpentine that is not contained at the immediate process area and any intentional diversion of spent pulping liquor, soap, or turpentine that is not contained at the immediate process area. The report must describe the equipment items involved,the circumstances leading to the incident, the effectiveness of the corrective actions taken to contain and recover the spill or intentional diversion, -and plans to develop changes to equipment and operating and maintenance practices as necessary to prevent recurrence.Discussion of the reports must be included as part of the annual refresher training. 6. The permittee must establish a program to review any planned modifications to the pulping and chemical recovery facilities and any construction activities in the pulping and chemical recovery areas before these activities commence. The purpose of such review is to prevent leaks and spills of spent pulping liquor, soap, and turpentine during the planned modifications, and to ensure that construction and supervisory personnel are aware of possible liquor diversions and of the requirement to prevent leaks and spills of spent pulping liquors, soap, and turpentine during construction. 7. The permittee must install and maintain secondary containment(i.e.,containment constructed of materials impervious to pulping liquors)for spent pulping liquor bulk storage tanks equivalent to the Permit Number: NC0000272 volume of the largest tank plus sufficient freeboard for precipitation.An annual tank integrity testing program, if coupled with other containment or diversion structures,may be substituted for secondary containment for spent pulping liquor bulk storage tanks. S. The permittee must install and maintain secondary containment for turpentine bulk storage tanks. 9. The permittee must install and maintain curbing, diking or other means of isolating soap and turpentine processing and loading areas from the wastewater treatment facilities. 10. The permittee must conduct wastewater monitoring to detect leaks and spills,to track the effectiveness of the BMPs,and to detect trends in spent pulping liquor losses. Such monitoring must be performed in accordance with Section E. Section B. BMP Plan Requirements 1. The permittee must prepare and implement a BMP Plan.The BMP Plan must be based on a detailed engineering review as described in this section. The BMP Plan must specify the procedures and the practices required for the mill to meet the requirements of Section A, the construction the mill determines is necessary to meet those requirements including a schedule for such construction, and the monitoring program(including the statistically derived action levels) that will be used to meet the requirements of Section E.The BMP Plan also must specify the period of time that the mill determines the action levels established under Section D may be exceeded without triggering the responses specified in Section E. 2. The permittee must conduct a detailed engineering review of the pulping and chemical recovery operations—including but not limited to process equipment, storage tanks,pipelines and pumping systems, loading and unloading facilities, and other appurtenant pulping and chemical recovery equipment items in spent pulping liquor, soap,and turpentine service—for the purpose of determining the magnitude and routing of potential leaks, spills, and intentional diversions of spent pulping liquors, soap,and turpentine during the following periods of operation: (i)Process start-ups and shut downs; (ii)Maintenance; (iii)Production grade changes; (iv)Storm or other weather events; (v) Power failures; and (vi)Normal operations. 3. As part of the engineering review,the permittee must determine whether existing spent pulping liquor containment facilities are of adequate capacity for collection and storage of anticipated intentional liquor diversions with sufficient contingency for collection and containment of spills.The engineering review must also consider: (i)The need for continuous, automatic monitoring systems to detect and control leaks and spills of spent pulping liquor,soap, and turpentine; (ii)The need for process wastewater diversion facilities to protect end-of-pipe wastewater treatment facilities from adverse effects of spills and diversions of spent pulping liquors, soap,and turpentine; (iii)The potential for contamination of storm water from the immediate process areas; and(iv)The extent to which segregation and/or collection and treatment of contaminated storm water from the immediate process areas is appropriate. 4. The permittee must amend its BMP Plan whenever there is a change in mill design, construction, operation, or maintenance that materially affects the potential for leaks or spills of spent pulping liquor,turpentine, or soap from the immediate process areas. 5. The permittee must complete a review and evaluation of the BMP Plan five years after the first BMP Plan is prepared and, except as provided in Section BA.,once every five years thereafter. As a result of this review and evaluation,the permittee must amend the BMP Plan within three months of the review if the mill determines that any new or modified management practices and engineered controls are necessary to reduce significantly the likelihood of spent pulping liquor, soap, and turpentine leaks, spills, or intentional diversions from the immediate process areas, including a schedule for implementation of such practices and controls. 6. The BMP Plan, and any amendments thereto,must be reviewed by the senior technical manager at the mill and approved and signed by the mill manager.Any person signing the BMP Plan or its amendments must certify to the Division under penalty of law that the BMP Plan (or its amendments) - ` I Permrt Number: NC0000272 has been prepared in accordance with good engineering practices and in accordance with this regulation.The permittee is not required to obtain approval from the Division of the BMP Plan or any amendments thereto. Section C. BMP Recordkeepip ng Requirements 1. The permittee must maintain on its premises a complete copy of the current BMP Plan and the records specified in Section C.2 and must make such BMP Plan and records available to the Division for review upon request. 2. The permittee must maintain the following records for three years from the date they are created: (i) Records tracking the repairs performed in accordance with the repair program described in Section A; (ii)Records of initial and refresher training conducted in accordance with Section A; (iii)Reports prepared in accordance with Section A; and (iv)Records of monitoring required by Sections A and E. Section D.,Establishment of Wastewater Treatment System Influent Action Levels 1. The permittee must conduct a monitoring program per Section D.2,for the purpose of defining wastewater treatment system influent characteristics(or action levels), described in Section D.3,that will trigger requirements to initiate investigations'on BMP effectiveness and to take corrective action. 2. The permittee must employ the following procedures in order to develop the action levels required by Section D: • Monitoring parameters. The permittee must collect 24-hour composite samples and analyze the samples for a measure of organic content(e.g., Chemical Oxygen Demand (COD) or Total Organic Carbon (TOC)). Alternatively,the mill may use a measure related to spent pulping liquor losses measured continuously and averaged over 24 hours (e.g., specific conductivity or color). • Monitoring locations.The permittee must conduct monitoring at the point influent enters the wastewater treatment system. For the purposes of this requirement,the permittee may select alternate monitoring point(s) in order to isolate possible sources of spent pulping liquor, soap, or turpentine from other possible sources of organic wastewaters that are tributary to the wastewater treatment facilities (e.g.,bleach plants,paper machines and secondary fiber operations). 3. By the permit effective date, the permittee,musvcomplete an initial six-month monitoring program using the procedures specified in Section D and must establish initial action levels based on the results of that program. A wastewater treatment influent action level is a statistically determined pollutant loading determined by a statistical analysis of six months of daily measurements.The action levels must consist of a lower action level,which if exceeded will trigger the investigation requirements described in Section E, and an upper action level,which if exceeded will trigger the corrective action requirements described in Section E. 4. By January 15,2002, the pemaittee must complete a second six-month monitoring program using the procedures specified in Section D and must establish revised action levels based on the results of that program. The initial action levels shall remain in effect until replaced by revised action levels. 5. Action levels developed under this Section must be revised using six months of monitoring data after any change in mill design, construction,operation, or maintenance that materially affects the potential for leaks or spills of spent pulping liquor, soap, or turpentine from the immediate process areas. Section E. BMP Monitoring, Corrective Action, and Reporting Requirements 1. The permittee must conduct daily monitoring of the influent to the wastewater treatment system in accordance with the procedures described in Section D for the purpose of detecting leaks and spills, tracking the effectiveness of the BMPs, and detecting trends in spent pulping liquor losses. i rermit Number: NC0000272 2. Whenever monitoring results exceed the lower action level for the period of time specified in the BMP Plan, the permittee must conduct an investigation to determine the cause of such exceedance. Whenever monitoring results exceed the upper action level for the period of time specified in the BMP Plan,the permittee must complete corrective action to bring the wastewater treatment system influent mass loading below the lower action level as soon as practicable. 3. Although exceedances of the action levels will not constitute violations of an NPDES permit,failure to take the actions required by Section E.2 as soon as practicable will be a permit violation. 4. The permittee must report to the Division the results of the daily monitoring conducted pursuant to Section E.1. Such reports must include a summary of the monitoring results, the number and dates of exceedances of the applicable action levels, and brief descriptions of any corrective actions taken to respond to such exceedances. Submission of such reports shall be annually,by March 31"of the following year. Section F. BMP Compliance Deadlines 1. The permittee is subject to the following BMP deadlines: • Prepare BMP Plans and certify to the Division that the BMP Plan has been prepared in accordance with this regulation not later than the permit effective date. • Implement all BMPs specified in Section A that do not require the construction of containment or diversion structures or the installation of monitoring and alarm systems not later than the permit effective date. • Establish initial action levels required by Section D not later than the permit effective date. ■ Commence operation of any new or upgraded continuous, automatic monitoring systems that the mill determines to be necessary under Section A(other than those associated with construction of containment or diversion structures)not later than the permit effective date. • Complete construction and commence operation of any spent pulping liquor,collection, containment,diversion,or other facilities, including any associated continuous monitoring systems,necessary to fully implement BMPs specified in Section A not later than the permit effective date. • Establish revised action levels required by Section D as soon as possible after fully implementing the BMPs specified in Section A,but not later than January 15,2002. • Submit Annual Reports required by Section EA to the Division by March 31"of the following year. Section G. BMP Definitions 1. Action Level: A daily pollutant loading that when exceeded triggers investigative or corrective action. Mills determine action levels by a statistical analysis of six months of daily measurements collected at the mill.For example,the lower action level may be the 75th percentile of the running seven-day averages(that value exceeded by 25 percent of the running seven-day averages)and the upper action level may be the 90th percentile of the running seven-day averages (that value exceeded by 10 percent of the running seven-day averages). 2. Division: North Carolina DENR,Division of Water Quality, 1617 Mail Service Center,Raleigh, North Carolina 27699-1617. 3. Equipment Items in Spent Pulping Liquor, Soap,and Turpentine Service: Any process vessel, storage tank,pumping system, evaporator,heat exchanger, recovery furnace or boiler,pipeline, valve,fitting, or other device that contains,processes,transports, or comes into contact with spent pulping liquor, soap, or turpentine. Sometimes referred to as"equipment items." 4. Immediate Process Area: The location at the mill where pulping, screening,knotting,pulp washing, pulping liquor concentration,pulping liquor processing, and chemical recovery facilities are located, generally the battery limits of the aforementioned processes."Immediate process area"includes spent Permit Number: NC0000272 pulping liquor storage and spill control tanks located at the mill,whether or not they are located in the ' immediate process area. 5. Intentional Diversion: The planned removal of spent pulping liquor, soap, or turpentine from equipment items in spent pulping liquor, soap, or turpentine service by the mill for any purpose including,but not limited to,maintenance, grade changes, or process shutdowns. 6. Mill: The owner or operator of a direct or indirect discharging pulp,paper, or paperboard manufacturing facility subject to this section. 7. Senior Technical Manager: The person designated by the mill manager to review the BMP Plan.The senior technical manager shall be the chief engineer at the mill,the manager of pulping and chemical recovery operations, oc other such responsible person designated by the mill manager who has knowledge of and responsibility for pulping and chemical recovery operations. 8. Soap:The product of reaction between the alkali in kraft pulping liquor and fatty acid portions of the wood,which precipitate out when water is evaporated from the spent pulping liquor. 9. Spent Pulping Liquor: For kraft and soda mills"spent pulping liquor'means black liquor that is used, generated, stored,or processed at any point in the pulping and chemical recovery processes. 10.Turpentine: A mixture of terpenes,principally pinene,obtained by the steam distillation of pine gum recovered from the condensation of digester relief gases from the cooking of softwoods by-the kraft _,_ pulping process. Sometimes referred to as sulfate turpentine. Permit Number: NC0000272 A. (7.) EFFLUENT GUIDELINE SAMPLING PLAN SPECIAL CONDITION The bleach plant effluent samples (Outfalls 002 and 003) shall be analyzed for 2,3,7,8-TCDD in accordance with EPA Method 1613. A single sample,from each of the bleach plant effluents,may be analyzed to determine compliance with the daily maximum effluent limitation. The bleach plant effluent samples (Outfall 002 and 003) shall be analyzed for the 12 chlorinated phenolic compounds in accordance with EPA Method 1653. A single sample,from each of the bleach plant effluents, may be analyzed to determine compliance with the daily maximum effluent limitation. The Minimum Levels for each of the 12 chlorinated compounds are the same as the Daily Maximum concentrations listed on the effluent pages for the respective outfall(s). The final wastewater treatment plant effluent sample(Outfall 001) shall be analyzed for AOX in accordance with EPA Method 1650, or subsequent test methods approved by the Division. The permittee may request future monitoring modifications to the Effluent Guideline requirements, including 1) use of ECF certification in lieu of monitoring for chloroform in the bleach plant effluents (Outfall(s) 002 and 003) when this rule is promulgated by EPA;2)demonstrating compliance using samples collected less frequently than every four hours;3) using automated composite volatile samplers for chloroform sampling; and 4) using automated composite samplers for chlorophenolic,2,3,7,8 TCDD and 2,3,7,8 TCDF sampling. Such future requests will be evaluated in accordance with 15A NCAC 2H.0114. The flow calculations for internal Outfall(s)002 and 003 shall not be subject to accuracy requirements specified under Part 11, Section D.3. This exclusion is similar to that provided for pump log flow calculations. Chemical data for Effluent Guideline parameters(Outfall(s)002 and 003 parameters+AOX from Outfall 001) shall be submitted to the Division on a quarterly basis or more frequently (January-March,April- June,July-September, October-December). Quarterly submissions shall be due 60 days following the last day of each quarter(Due dates=May 31,August 31,November 30, and February 28). Chemical data shall be submitted on Division-approved DMR forms, with a separate form provided for each month. Perriut Number: NC0000272 A. (S.) REQUIREMENTS FOR COLOR ANALYSIS AND COMPLIANCE SPECIAL CONDITION 1. The color reduction requirements contained in this special condition have been derived directly from the mill's efforts to identify possible reduction measures and from the EPA Technology Review Workgroup (TRW report dated August 3,2001)and the EPA Tech Team Report(dated July 25,2001). These requirements are aimed at securing the highest feasible reduction of the mill's effluent color over the permit cycle and for laying the foundation for removal of the color variance by the expiration date of this permit. The EPA Tech Team Report identified three levels of possible color reduction actions(identified in the report as Highest Certainty,Reasonable Certainty and Lowest Certainty). Each of these tiers of reductions have identified specific actions or technologies that when implemented may result in additional color reductions in the mill's effluent. For example,the color reduction goals of the condition in Paragraph 6 of this special condition is premised on the implementation of all the actions of'Highest Certainty.' Paragraph 7 of this special condition requires the company to,evaluate actions of'Reasonable Certainty'. Identified under'Reasonable Certainty'are the technologies of Ozone/Chlorine Dioxide stage for the hardwood bleach line and second stage oxygen delignifrcation for the pine line. This condition requires the permittee to examine the technical,economic and operational feasibility of implementing these technologies. The review of this required evaluation(Paragraph 7)will be supported by the EPA TRW. Regardless of the outcome of this feasibility analysis,the permittee is required to achieve 3,000-8,000 pounds per day additional color reduction,except to the extent allowed by Paragraph 6. This is considered the equivalent reduction of what would be expected from the installation of the two technologies identified by the EPA TRW process. Color Treatment of the Chloride Removal Process Purge Stream is the color reduction methodology with the'Lowest Certainty'. Therefore, this condition requires the permittee to evaluate potential technologies for treatment of this wastestream and to implement those if shown technologically, economically and operationally feasible. Built into this special condition is a series of regulatory requirements that the permittee achieve reductions of the mill's effluent color consistent with each series of reduction actions. This means that following implementation of the'Highest Certainty'actions the mill's annual color limit must be reduced by 6,000-8,000 pounds per day,except to the extent allowed by Paragraph 6. If the implementation of all the actions identified under Thghest Certainty'actually result in better long term effluent quality, this in no way reduces the permittee's responsibility to achieve the color reductions measured by those actions identified as having'Reasonable Certainty'of success and determined to be technically,economically and operationally feasible under paragraph 7. The mechanism for applying the overall success of the mill's efforts to reduce color is demonstrated by the actual color performance. This performance will be the basis for limitations established following implementation of the'Reasonable Certainty'category actions and the process of developing the mill's limitations for the next permit renewal. Again, it is the goal of this special condition to achieve the color reductions identified by the EPA TRW and lay the foundation for removal of the color variance by the expiration date of this permit. 2. The average annual discharge of true color for each calendar month shall not exceed 48,000 pounds per day. The monthly average effluent true color loading shall not exceed 55,000 pounds per day. For the purpose of this permit/variance only, "pounds of true color" is calculated by the following equation: Permit Number: NCO000272 Effluent Flow (nrgd)x Effluent True Color Level-(Platinum Cobalt Units) x 8.34. 3. All samples collected for color analysis and for use in the above calculation shall be measured and reported using the procedure referenced in 39 FR 430.11 (b) (May 29, 1974) -true and apparent color or as amended by the EPA. 4. Blue Ridge Paper,in accordance with activities underway at the mill and in response to the work of the EPA Technology Review Workgroup (EPA TRW), has already begun the process of identifying and implementing technically,economically and operationally feasible process optimization measures, which can be taken to further reduce color discharges from the mill. The permittee is directed to continue evaluating mill operations with the goal of fully identifying opportunities for preventing and controlling measurable black liquor leaks and spills(Best Management Practices-BMPs). Such BMPs include but are not limited to: ➢ Continuous improvement of operating practices so more leaks and spills are recovered rather than discharged to sewer; l ➢ Improvement in preparation for planned outages to maximize capture of tank clean-out waste \ and routing to recovery; ➢ Reduction of clean water that continuously runs into sewers to prevent dilution of smaller spills and facilitate recovery of highly colored wastewaters; and ➢ Improvement in the equipment used for handling of knot rejects to prevent black liquor leaks into the recovery sumps. 5. As indicated in Paragraph 4,the permittee has already begun the process of implementing the specific actions and technologies identified by the EPA Tech Team as having the'Highest Certainty'. The permittee is directed to implement all the specific actions and technologies the EPA Tech Team Report identified as having the'Highest Certainty'. The specific action items identified as having the'Highest Certainty'include: Process Optimization,Improved black liquor leak&spill collection and control, and BFR reliability improvement. These'Highest Certainty' action items and technologies shall be implemented in sufficient time to generate a sufficient database of representative mill effluent data for statistical analysis by October 1,2003. By October 1,2003, the permittee shall submit to the North Carolina Division of Water Quality a report including a statistical analysis of the permittee's monthly average color discharge,mill performance as related to color, all available data necessary to derive the lowest achievable annual average and monthly average color loading limits. By November 1,2003,the Division of Water Quality (in consultation with the Technology Review Workgroup) shall recommend, considering the statistical analysis report submitted by the permittee and the demonstrated performance of the mill, the lowest achievable annual average and monthly average color loading effluent limitations. If the limits determined to be achievable are within or below the target range of 40,000-42,000 pounds per day as an annual average, the limits shall become effective on December 1,2003,by written notification from the Director. If the limits determined to be achievable by the Division of Water Quality (in consultation with the Technology Review Workgroup)are above the target range,the Permit shall be modified in accordance with North Carolina's permitting process to reflect those limits. Permit Number: NC0000272 6. Implementation of the'Highest Certainty'action items or technologies shall reduce the annual average color discharge limit 6,000- 8,OOO,lbs/day,based on the statistical analysis conducted according to Paragraph 5. Beginning December 1,2003, upon written notification from the Division of Water Quality the annual average discharge of true color shall not exceed 40,000- 42,000 pounds per day. However, if by November 1,2003, the Division of Water Quality (DWQ),in consultation with the Technology Review Workgroupt, and the NPDES Committee agree that there are overwhelming technical,economic,or operational barriers to the Permittee's ability to attain a 40,000-42,000 lbs/day annual color loading limit,DWQ shall recommend to the NPDES Committee,alternate interim limits tobecome effective December 1,2003.At that time,DWQ shall recommend a new effective date for achieving an annual average color loading limit of 40,000-42,000 pounds per day. These recommendations shall be based on what DWQ concludes Blue Ridge Paper can reasonably achieve,giving consideration to the actual demonstrated color levels discharged and the Thghest Certainty'action items and technologies implemented pursuant to Paragraphs 4 and 5. Based on DWQ's recommendations, the NPDES Committee will determine an alternate interim limit to become effective on December 1,2003, and the new effective date for achieving an annual average color loading limit of 40,000-42,000 pounds per day. After the NPDES Committee's final decision, the NPDES Permit will be modified in accordance with North Carolina's permitting process. 7. The permittee shall submit to the Division of Water Quality, the Technology Review Workgroup and the NPDES Committee by December 1,2003, a report on the feasibility of achieving a target annual average color reduction within the range of 3,000 and 8,000 pounds per day from the reduction achieved by implementation of the'Highest Certainty'actions. This report shall include an evaluation of the use of the'Reasonable Certainty'actions identified in the EPA Tech Team Report and any other actions that would result in additional color reductions, actions taken by the permittee to reduce color loading(since permit issuance),,and the technical,economic, and operational feasibility of implementing the'Reasonable Certainty'actions on a continuous or intermittent basis, in order to achieve a target annual average color reduction within the range of 3,000 and 8,000 pounds per day. As identified in the EPA Tech Team Report,the'Reasonable Certainty'actions are the technologies of Ozone/Chlorine Dioxide stage for the hardwood bleach line and second stage oxygen delignification for the pine line. The report shall identify specific economic and implementation issues associated with the proposed improvements.The report shall also project expected additional color reduction for each technology evaluated and maximum color reduction possible using the identified technologies.The report shall also include a proposed schedule for implementation of process improvements or installation of technologies required to achieve an additional an effluent color reduction of 3,000-8,000 pounds per day.The permittee shall provide this evaluation/report,together with an updated report on the results of ongoing and additional planned color reduction activities, to the Division of Water Quality,the Technology Review Workgroup and the NPDES Committee.By February 1,2004,DWQ(in consultation with the Technology Review Workgroup)shall approve or modify the permittee's recommended plan for achieving an additional 3,000-8,000 pounds per day reduction to the target annual average. t The Technology Review Workgroup shall act in an advisory role to the North Carolina Division of Water Quality,and NC DWQ Shall consult with the Technology Review Workgroup prior to making any decisions regarding color reduction activities at the Canton Mill. Permit Number: NC0000272 S. By December 1, 2005,the permittee shall submit, as related to the implementation of the process improvements evaluated according to Paragraph 7, a statistical analysis of Blue Ridge Paper's effluent quality performance. This report shall include a statistical analysis of the Blue Ridge Paper's monthly average and annual average color discharge, mill performance as related to color, and all available data necessary to derive the lowest achievable annual average and monthly average color loading limits. By February 1,2006, the Division of Water Quality(in consultation with the Technology Review Workgroup) shall recommend to the NPDES Committee, considering the statistical analysis report submitted by the permittee and the demonstrated performance of the mill, the lowest achievable annual average and monthly average color loading effluent limitations. If the limits determined to be achievable are within or below the target range of 32,000-39,000 pounds per day as an annual average,the limits shall become effective on March 1, 2006,by written notification from the Director. If the limits determined to be achievable by the Division of Water Quality (in consultation with the Technology Review Workgroup)are above the target range,the Permit shall be modified in accordance with North Carolina's permitting process to reflect those limits. 9. By December 1, 2004,the permittee shall evaluate color reduction technologies associated with the Chloride Removal Process (CRP)wastestream. The CRP analysis shall concentrate on the technical,economic, and operational feasibility of implementing the applicable technologies on all or a portion of the purge stream. The report shall identify specific economic and implementation issues associated with the improvements. The report shall also project expected additional color reduction for each technology evaluated and maximum color reduction possible using the identified technologies. Though not limited to the following, the report shall include an analysis of the land application of the high chloride wastewater,commercial incineration, coagulant/precipitation technologies, and solidification for land disposal. The Division of Water Quality(in consultation with the Technology Review Workgroup)shall evaluate the feasibility of implementing identified technologies for further color reduction and shall submit to the NPDES Committee by February 1,2005,DWQ's recommendations regarding color reductions associated with the treatment of the CRP wastestream. If during the course of this evaluation Blue Ridge Paper identifies a technical, economic, and operationally feasible color reduction technology that can be implemented for treatment of the CRP wastestream,the permittee may request that the Technology Review Workgroup review this technology for implementation at the Canton mill. If the Technology Review Workgroup concurs that the identified technology is suitable for the Canton mill and that the color reductions achievable are adequate, the mill's obligation to research additional technologies will be waived after formal notification from Blue Ridge Paper that the identified technology will be installed and placed into operation.This notification shall include language indicating the permittee's commitment to the implementation of the technology,along with a schedule for implementation. The Division of Water Quality will notify the permittee in writing that the proposed implementation schedule is acceptable. 10. By March 1,2006, the permittee shall submit a report to Division of Water Quality, the Technology Review Workgroup and the NPDES Committee on the color reduction efforts as part of the Variance review process(Triennial Review of North Carolina's Water Quality Standards). This report shall also include an evaluation of color in the Pigeon River at the Fiberville Bridge, and an evaluation on the feasibility of complying with North Carolina's Color Standard. Permit Number: NC0000272 11. The 1997 Settlement Agreement contained provisions to limit color in the Pigeon River at the Hepco USGS gauge station. The new effluent limits in this permit are more stringent than the Permit provisions in the 1997 and Color Variance and will result in reduced color levels in the Pigeon River. It is possible to calculate the monthly flow at the Canton gage station above which instream color at the Fiberville Bridge will not exceed 50 true color units. Using the 55,000 pounds per day monthly average true color loading limit(implemented on the effective date of the permit) the flow at the Canton Gage station, which will provide for color less than 50 true color units at the Fiberville Bridge is 171.8 MGD. Therefore, the monthly average color in the Pigeon River at the Fiberville Bridge will be less than 50 true color units whenever the monthly average flow (at the Canton gage station) is greater than 171.8 MGD. 12. The governing flow criterion for true color at Canton is 58.1 MGD (30Q2 stream flow). The flow established,pursuant to Paragraph 11,is greater than this 30Q2 stream flow,therefore,for flows less than the 171.8 MGD at the Canton Gage station but greater than 193.3 MGD(30Q2 flow)at the Hepco gage station,the monthly average color in the Pigeon River at Hepco will be less than 50 true color units. 13. Beginning December 1, 2003, the monthly'average color in the Pigeon River at the Fiberville Bridge will be less than 50 true color units whenever the flow at Canton is greater than the flow established using the following equation and based on the monthly average effluent limit established per Paragraph 5: Flow_at_Canton_USGS(MGD)=(Monthly Avemo Effluent Color U,. Ob/dav-12768.3)+31.6+2.4 308.58 For flows at the Canton Gage station less than the flow established here but greater than 193.3 MGD at the Hepco gage station,the monthly average color in the Pigeon River at Hepco will be less than 50 true color units. 14. Beginning March 1,2006,the monthly average color in the Pigeon River at the Fiberville Bridge will be less than 50 true color units whenever the flow at Canton is greater than the flow established using the following equation and based on the monthly average effluent limit established per Paragraph 8: Flow_at_Canton_USGS(MGD)—(Monthly Ave2ee EBluw Color L klb/day-12768.3)+31.6+2.4 308.58 For flows at the Canton Gage station less than the flow established here but greater than 193.3 MGD at the Hepco gage station,the monthly average color in the Pigeon River at Hepco will be less than 50 true color units. 15. The potential exists that there could still be periods of time corresponding to periods of lower flow in the river, when color at Fiberville might exceed 50 true color units. Therefore,the permittee shall continue to implement the approved Low Flow Contingency Plan for mitigating the occurrence and degree of this potential exceedence. 16. The permittee shall not increase the mill's pulp production capacity during the term of this permit, unless the permittee can demonstrate that the increased production can be achieved while reducing color loading. In addition, increasing the mill's pulp production capacity may require permit revision in accordance with North Carolina's NPDES Permitting rules. Permit Number: NC0000272 17. The NPDES Permit shall be subject to reopening in order to modify the color requirements based upon the following and in association with the required triennial reviews: ➢ Any breakthrough in color removal technologies. Such breakthroughs shall be brought to the NPDES Committee for consideration,by Blue Ridge Paper and the Division of Water Quality, as soon as they are discovered. ➢ An acceptable statistical analysis of effluent color discharge data demonstrating significantly better color removal performance than that currently prescribed in the variance and permit, except as noted herein. ➢ Successful application of end-of-pipe color reduction technology or in-mill color minimization effort that results in significant and measurable reduced mass color discharge. 18. The transfer of this NPDES permit will not proceed until any successor-in-interest to the current pemuttee has agreed to accept the provisions of this permit and request and received from the NPDES Committee a transfer of 2001 Revised Color Variance. Pe"rrriit Number: NC0000272 A. (9.) DIOXIN MONITORING SPECIAL CONDITION The permittee shall perform the analyses for dioxin and dibenzofuran as outlined below: Sampling Point Monitoring Reauirements Measurement Sample Type Frequency Influent to Wastewater Quarterly Composite Treatment Plant Effluent2 Quarterly Composite Sludge Annual Composite Landfill Leachate Annual Composite 1. The samples shall be analyzed for 2,3,7,8-TCDD and 2,3,7,8 TCDF in accordance with EPA Method 1613. A single sample may be analyzed. Alternatively,the sample volumes may be collected to •- enable the sample to be split(duplicate analysis).The Minimum Level in the,effluent for 2,3,7,8- TCDD and 2,3,7,8 TCDF by EPA Method 1613 is 10 pgil. 2. The samples shall be analyzed for the full range of dioxin and furan isomers as identified in the list below and shall be in accordance with EPA Method 1613. A single sample may be analyzed. Alternatively, the sample volumes may be collected to enable the sample to be split(duplicate analysis):The minimum level using these methods for the purpose of compliance evaluation is considered to be 10 picograms per liter DIOXIN DIBENZOFURAN Isomer Isomer 2,3,7,8 TCDD 2,3,7,8 TCDF 1,2,3,7,8 PeCDD 1,2,3,7,8 PeCDF 2,3,4,7,8 PeCDF 1,2,3,4,7,8 HxCDD 1,2,3,4,7,8 HxCDF 1,2,3,7,8,9 HxCDD 1,2,3,7,8,9 HxCDF 1,2,3,6,7,8 HxCDF 1,2,3,6,7,8 HxCDD 2,3,4,6,7,8 HxCDF 1,2,3,4,6,7,8 HpCDD 1,2,3,4,6,7,8 HpCDF 1,2,3,4,7,8,9 HpCDF If dioxins or dibenzofurans are detected in the effluent above the minimum level, the permttee shall initiate more frequent monitoring of sludge and landfill leachate. The dioxin and dibenzofuran monitoring as stipulated in this condition shall continue until such time that the fish consumption advisory is completely lifted in North Carolina, or if after sufficient data has been generated, statistical analysis indicates that the bleach plant effluent does not contain reasonable potential to exceed the permitted limits. Additional Requirements Fish tissue analysis shall be performed in accordance with the Division of Water Quality approved monitoring plan, which will be reviewed as necessary. The monitoring plan is an enforceable part of this permit. All dioxin data collected as part of this monitoring requirement will be reported as required in the plan,no later than 180 days after sampling. Permit Number: NC0000272 A. (10.) DISSOLVED OXYGEN SPECIAL CONDITION The permittee shall maintain an average daily dissolved oxygen concentration of not less than 5.0 mg/l with a minimum instantaneous value of not less than 4.0 mg/I at River Miles 62.9 (DNI) and 57.7 (DN2). The permittee shall operate oxygen injection facilities at the outfall structure,at 0.9 miles downstream of the discharge, and at 2.1 miles downstream of the discharge, as necessary, to comply with this requirement. These facilities shall be operated in a manner which will maintain the water quality standard for dissolved oxygen in the Pigeon River downstream of the discharge. Blue Ridge Paper shall report the date and duration of oxygen injection use as a supplement to the monthly Discharge Monitoring Report (DMR) forms. If the dissolved oxygen drops below 5.0 mg/L at station DN2 then monitoring shall be required at stations DN3 and DN4. A. (11.) TOWN OF CANTON INFLOW AND INFILTRATION SPECIAL CONDITION The permittee shall make continued efforts to promote reduction of inflow/infiltration to the Town of Canton's wastewater collection system. A. (12.) WATERVILLE RESERVOIR SAMPLING SPECIAL CONDITION Sampling for Waterville Reservoir shall be conducted once annually during 2002 and 2004. Sampling shall be performed during a low flow period to correspond with the fish tissue study(see A. (9.)Dioxin Monitoring Special Condition). Sampling shall be performed at Waterville Reservoir prior to Laurel Branch,Waterville Reservoir near Wilkins Creek and Waterville Reservoir near the dam. Each location shall be sampled for the following parameters: PARAMETERS' Temperature Dissolved Oxygen Conductivity pH Total Nitrogen Nitrite+Nitrate Ammonia TKN PO4 Total Phosphorus Chloro h ll-a Secchi Depth All samples shall be collected at 0.1 meters beneath the surface of the water in the lake. A. (13.) TEMPERATURE VARIANCE REVIEW SPECIAL CONDITION During the next permit renewal,Blue Ridge Paper shall complete an analysis of temperature and shall submit a balanced and indigenous species study,no later than May 1,2006. As part of this analysis,Blue Ridge Paper shall submit a complete temperature variance report documenting the need for a continued temperature variance. The study shall be performed in accordance with the Division of Water Quality approved plan. Request for revisions to this plan shall be submitted for approval no later than March 1,2005. The temperature analysis and the balanced and indigenous study plan shall conform to the specifications outlined in 40 CFR 125 Subpart H and the EPA's Draft 316a Guidance Manual, dated 1977. evergreen. Canton Office packaging 175 Moin Street• Canton, NC 28716 August 21, 2013 NMM#63-13 CERTIFIED MAIL RECEIVED Return Receipt Requested 7009 3220 00027 0371 4309 AUG 2 3 2013 Chuck Cranford Asheville Regional Supervisor DWQ/5urrace watn Protection Section Division of Water Quality Asheville Regional Office North Carolina Department of Environment and Natural Resources Asheville Regional Office 2090 US Highway 70 Swannanoa, NC 28778 Subject: Blue Ridge Paper Products Inc. dba Evergreen Packaging Canton MID, Canton,Haywood County, North Carolina Daily Maximum Fecal Coliform 8/16/2013 NPDES Permit: NC0000272 Dear Mr. Cranford: This is the 5-day written submission for the subject monitoring result required by NPDES permit Standard Conditions Section E: 6(a). The secondary effluent fecal coliform sample was taken on 8/16 at approximately 9:15 am and delivered to the laboratory for analysis. Proper sampling procedures were followed by plant personnel. The wastewater treatment plant supervisor, Roger Edwards, was informed of the result the afternoon of 8/17. The result of the analysis showed a value of>600 colonies per 100ml. The fecal coliform excursion on 8/16 was limited to that sample parameter and day. All other effluent parameters were within permit requirements. A phone call was placed to the NCDWQ Regional office on 8/17 at approximately 2:30 pm. On Monday 8/12, the Canton area experienced a heavy rainfall event resulting in over two inches of rain within a 35 minute period. Flow to the wastewater treatment plant, from the town and mill,peaked at approximately 50 million gallons. In order to manage flow and protect plant operations the plant's spare primary clarifier was partially filled. After the event, flow normalized and the spare clarifier was slowly drained back into the treatment process over the next three days. This material from the spare clarifier was from the first flush of the rainfall event and believed to hold the most concentrated waste. All systems were operating as designed during this time with current process trends indicating compliance for the remainder of the month. tr .s ' /ef� by Qe:,�gri . IleverpacklcalEOHMHAREIWater FilesWick's Water FilesIDWQ NCDWQ Page 2 If you have any questions or comments,please feel free to contact us at your earliest convenience. Sincerely Nick McCracken Water Compliance Coordinator _Evergreen Packaging—Canton Mill 828-64612874 Nick.McCrackenP,everpack.com cc: Mr. Jeff Menzel Environmental Specialist, Asheville Regional Office North Carolina Department of Environment &Natural Resources 2090 U.S.Highway 70 Swamumoa,NC 28778 C. File—Water Notebook Internal distribution- D. Griswold M. Ferguson R. Edwards C. Chiles N. McCracken J. Pryately r.evergreery packaging 1 Blue Ridge Paper Products Inc. - Canton Mill . I J I: DEC 2 8 2009 23 Dec 2009 Roger C.Edwards Regional Supervisor 1 Division of Water Quality—Surface Water Protection Asheville Regional Office North Carolina Department of Environment and Natural Resources 2090 US Highway 70 Swannanoa,North Carolina 28778 Subject: Chronic Toxicity Test Result December 2009 NPDES Permit No. NC0000272 Canton Mill Dear Mr.Edwards— This is the 5-day written report for the subject monitoring result required by the NPDES permit. The quarterly chronic toxicity test collected on 12f1-8 and 12/10-1 1 passed at 82 percent effluent concentration. The permit requires that we pass at 90 percent or greater effluent concentration. Mr.Keith Haynes of your office was notified by telephone on the morning of 12/18, the date that the Canton Mill received the official test report. The mill will retest in January and February 2010 as required by the permit Section A.(4.). The toxicity laboratory—ETS—is closed for several weeks over the Christmas and New Years holiday. We are not able to schedule a second test during December. It is rare for the mill to have a toxicity test that does not pass at 90 percent effluent concentration or greater. We do not have an explanation for the December result. The mill was running well the week of 12/7. All conventional effluent parameters were in normal range. The water quality results and QA controls associated with the toxicity test appear normal. The toxicity test result will be reported on the December 2009 DMR submitted in January 2010. Sincerely— Paul Dickens Manager, Environment Health and Safety 828-646-6141 paul.dickens@everi)ack.com cc: C.File Water, John Pryately, Lori Cooper,Nick McCcracken Blue Ridge Paper Products Inc. —Canton Mill 175 Main Street • PO Box 4000 Canton, Notch Carolina 28716 • 828-646-2000 • Q�,� ' L E CC Y NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary November 4, 2009 Paul Dickens Blue Ridge Paper Products Inc PO Box 4000 Canton NC 28716 SUBJECT: Compliance Evaluation Inspection Canton Mill Permit No: NC0000272 Haywood County Dear Mr. Dickens: Enclosed please find a copy of the Compliance Evaluation Inspection Report from the inspection, which Roger Edwards and I conducted on September 24, 2009. The facility was found to be in Compliance with permit NC0000272. Please refer to the enclosed inspection report for additional observations and comments. If you or other staff has any questions, please do not hesitate to contact me at296-4500. Sincn�l Keith Hay-es Environmental Senior Specialist Enclosure cc: Lori White Cooper, ORC Central Files Asheville Files SURFACE WATER PROTECTION—ASHEV ILLE REGIONAL OFFICE Location:2090 U.S. Highway 70,Swannanoa,NC 28778 NorthiCarolrrla Phone: (828)296-4500\FAx:828 299-7043\Customer Service: 1-877-623-6748 Naturally Internet:www.ncwateraualitv.org G:\WPDATA\DEMWQ\Haywood\00272 Blue Ridge Paper\CEI092409.doc United States Environmental Protection Agency Form Approved.. EPA Washington,D.C.20460 OMB No.2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding(i.e.,PCs) Transaction Code NPDES yr/rno/day Inspection Type Inspector Fee Type 1 I NI 2 1 51 31 NC0000272 111 121 09/09/24 117 181 CI 19I cl 20Li u u Remarks �I 21IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII6 Inspection Work Days Facility Self-Monitoring Evaluation Rating Bt CAA ---- ---Reserved --- 67I 169 70I u I 71 U 72 l_'I 73 L_U 74 75I I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Dale POTW name and NPDES permit Number) 09:00 AM 09/09/24 05/08/01 Canton Mill 175 Main St Exit Time/Dale Permit Expiration Date Canton NC 28716 11:00 AM 09/09/24 06/11/30 Name(s)of Onsile Represenlative(s)rritles(s)/Phone and Fax Numbers) Other Facility Data Lori White Cooper/ORC/828-646-2382/ Name,Address of Responsible Officialrritle/Phone and Fax Number Contacted Derrie BYown,PO Box 9000 Canton NC 28716//828-696-2318/ No Section C: Areas Evaluated During Inspection(Check only those areas evaluated) Flow Measurement operations&Maintenance 0 Records/Reports Facility Site Review Effluent/Receiving Waters Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s)and Signal/o Inspector(s) Agency/Office/Phone and Fax Numbers Date y� Keith Haynes 1 / ARO WQ//828-296-4500/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date �s Roger C Edwards tz ARO WQ//828-296-9500/ EPA Form 3560-3(Rev 9-94)Previous editions are obsolete. Page# 1 NPDES yr/mo/day Inspection Type 1 3I NC0000272 I11 12I 09/09/24 I17 18LI Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) This cursory inspection revealed that the WVVfP appeared to be properly operated and well maintained. Page# 2 NPDES yr/mo/day Inspection Type 1 3I NC0000272 I11. 12I 09/09/24 117 18'_' Section D: Summary of Finding/Comments(Attach additional sheetsof narrative and checklists as necessary) This cursory inspection revealed that the WWTP appeared to be properly operated and well maintained. Page# 2 Permit: NC0000272 Owner-Facility: Canton Mill Inspection Date: 09/24/2009 Inspection Type: Compliance Evaluation Operations&Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ Cl ❑ ❑ Does the facility analyze process control parameters,for ex:MLSS, MCRT,Settleable Solids,pH, DO,Sludge M D ❑ ❑ Judge,and other that are applicable? Comment: Aeration Basins Yes No NA NE Mode of operation Ext.Air Type of aeration system Fixed Is the basin free of dead spots? ■ ❑ ❑ ❑ Are surface aerators and mixers operational? ■ ❑ ❑ ❑ Are the diffusers operational? 0 ❑ ■ ❑ Is the foam the proper color for the treatment process? ■ ❑ ❑ ❑ Does the foam cover less than 25%of the basin's surface? 0 ❑ ❑ ❑ Is the DO level acceptable? ■ ❑ ❑ ❑ Is the DO level acceptable?(1.0 to 3.0 mgA) ❑ ❑ ■ ❑ Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? ■ ❑ ❑ 0 If effluent (diffuser pipes are required) are they operating properly? ■ ❑ ❑ ❑ Comment: Flow Measurement-Effluent Yes No NA NE #Is flow meter used for reporting? ■ ❑ ❑ ❑ Is flow meter calibrated annually? M 0 ❑ ❑ Is the flow meter operational? ■ ❑ ❑ ❑ (If units are separated)Does the chart recorder match the flow meter? ■ ❑ ❑ ❑ Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ ❑ ❑ ❑ Is all required information readily available,complete and current? ■ ❑ ❑ ❑ Are all records maintained for 3 years(lab.reg. required 5 years)? ■ ❑ ❑ ❑ Page# 3 s Permit: NC0000272 Owner-Facility: Canton Mill Inspection Date: 09/2412009 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Are analytical results consistent with data reported on DMRs? ❑ ❑ ❑ ■ Is the chain-of-custody complete? ❑ ❑ ❑ ■ Dates,times and location of sampling ❑ Name of individual performing the sampling ❑ Results of analysis and calibration ❑ Dates of analysis ❑ Name of person performing analyses ❑ Transported COCs ❑ Are DMRs complete:do they include all permit parameters? 12 ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ ■ ❑ (If the facility is=or>5 MGD permitted Flow)Do they operate 24n with a certified operator on each shift? O ❑ ❑ ❑ Is the ORC visitation log available and current? ■ ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ■ ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ■ ❑ ❑ Cl Is a copy of the current NPDES peril available on site? ■ ❑ ❑ ❑ Facility has copy of previous years Annual Report on file for review? ❑ ❑ ■ ❑ Comment: Page# 4 ever reeff rASHEVILLE �Ig tpackaging 2009 t3.Blue Ridge Paper Products Inc. - Canton Mill / Wayne�vll SECTION NAL OFFICE 2 November 2009 Roger C.Edwards Regional Supervisor—Surface Water Protection Division of Water Quality North Carolina Department of Environment And Natural Resources 2090 US Highway 70 Swannanoa,North Carolina 28778 Subject: Responsible Official for Canton & Waynesville Operations Discharge Monitoring Reports,Permits and Other Certifications Blue Ridge Paper Products Inc. dba Evergreen Packaging DWQ Permits: NC0000272 and NCS0000105—Canton Mill NCG500151 and NCGNIE0528—Waynesville Plant Dear Mr.Edwards— As discussed with Keith Haynes of your staff,Mr. Dane A. Griswold became General Manager of our Canton and Waynesville Operations in January 2009. There is no change to the ORC for the Canton Mill. Sincerely— Paul S. Dickens Manager Environmental Health and Safety 828-646-6141 paul.dickens@eve!ock.com cc: C.File Water Sergei Chernikov, Permits Section -NC DWQ Raleigh NC DWQ Central Files 1671 Mail Service Center Raleigh,NC 27699-1617 Blue Ridge Paper Products Inc. dba Evergreen Packaging—Canton Mill/Waynesville Plant 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 evergreen _ packaging i,! , JAN 1 6 2009 Blue Ridge Paper Products Inc. - Canton Mill January 15, 2009 CERTIFIED MAIL RETURN.RECEIPT REQUESTED 7007 0710 0003 7311 4214 North Carolina Department of Environment and Natural Resources Division of Water Quality Water Quality Section ATTENTION: Central Files 1617 Mail Service Center Raleigh, NC 27699-1617 Re: NPDES NO.NC0000272 Best Management Practices 2008 Annual Report Evergreen Packaging dba Blue Ridge Paper Products, Inc. Canton, NC This letter report(two copies) is the 2008 summary of Best Management Practices (BMP) daily monitoring for the Canton Mill. The report is required on or before March 31"of each year by Special Condition A.(6.)Best Management Practices, Section EA and Section F.1, of the mill's NPDES Permit No. NC0000272. The BMP action levels established in accordance with permit requirements and in effect for 2008 are as follows: Effective Dates: 1 Jan 2008— 10 Mar 2008 Total Influent (TI) Color — Action Level daily monitoring result Action Required 1-Day Upper Action > 72 Immediate investigation and documented Level UAL ,514 Ibs/day for one day corrective action 2-day Upper Action > 63,803 Ibs/day for two Investigation and documented corrective Level UAL consecutive days action 2-day Lower Action > 55,093 Ibs/day for two Investigation and documentation Level (LAL) consecutive days Blue Ridge Paper Products Inc.—Canton Mill 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Division of Evergreen Packaging t 6.. Page 2 Effective Dates: 11 Mar 2008—31 Dec 2008 Total Influent (TI) Color — Action Level daily monitoring result Action Required 1-Day Upper Action > 72500 Ibs/day for one day Immediate investigation and documented Level UAL , corrective action 2-day Upper Action > 59,400 Ibs/day for two Investigation and documented corrective Level UAL consecutive days action 2-day Lower Action > 55,400 Ibs/day for two Investigation and documentation Level (LAL) consecutive days Daily records of total influent color are maintained at the mill. These daily color data are compared to BMP action levels every morning. Total influent color exceeded BMP action levels on the dates outlined in the following table. A brief summary of information for these dates is included as required by permit Condition A.(6.), Section EA. The permit-required BMP investigation reports are maintained at the mill. None of the BMP action level days resulted in disruption to the wastewater treatment plant. The Canton Mill met all NPDES annual average effluent limits during 2008. Total Influent Dates (TO Color Action Level and Summary 12 Feb 2008 82,140 Ibs/day 1-day UAL— BMP procedures followed to mitigate event Cause and Corrective Actions—Transfer of black liquor to East Camp Branch storage resulted elevated total influent color. A valve was left open after previous wash of the tank. WTP operators, when collecting a routine 2-hour color sample, noted elevated color. The color material was diverted to the spare clarifier. The spare clarifier was then treated with polyamine, and the color material fed back to the WTP at a non-disruptive rate. 16 Jun 2008 78,078 Ibs/day 1-day UAL— BMP procedures followed to mitigate 66,957lbs/day event 63,071 Ibs/day 2-day UAL— investigation and corrective action 60,295lbs/day required Cause and Corrective Actions—Severe thunderstorms on 6/16 disrupted power to the Canton mill. This resulted in an unplanned cold mill shutdown. While the Pulp Mill and Recovery areas were down, process tank levels equalized resulting in some loss of high pH and color material to the sewers. The mill managed these materials by storing them in U-drains, diverting them to the #1 spare clarifier and staging the timing of the recovery and pulp mill restart to pull as much color material back into the liquor cycle. Blue Ridge Paper Products Inc.—Canton Mill 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Division of Evergreen Packaging Page 3 Total Influent Dates TI Color Action Level and Summary Diverted materials were treated with polyamine and fed back through the WTP at a non-disruptive rate. 17, 18 & 19 56,842 Ibs/day 2-day LAL- investigation required Sep 2008 69,593 Ibs/day 2-day UAL-investigation and corrective action 61,159lbs/day required Cause and Corrective Actions- During shutdown of the #1 fiberline for a scheduled semi-annual outage,.a check valve would not seat in the Hardwood Knotter Sump pump discharge. As a result, the East Digester collection system became overwhelmed and overflowed to the mill sewer. The WTP was notified, and polyamine was fed to the primaries to treat the excess color material. A new check valve was installed in the Hardwood Knotter Sump pump discharge. 27 &28 Aug 55,501 Ibs/day 2-day LAL- investigation and corrective action 2008 62,789lbs/day required Cause and Corrective Actions - Prolonged heavy rain associated with tropical storm Fay brought more than four inches of rainfall to Canton. The elevated total influent color is associated with increased stormwater flow into the WTP. The flow to the WTP was -50 MGD at that time. Concurrent with the storm was a filtrate balance problem at the #2 fiberline that resulted in some excess color material being sent to the sewer. This also was a contributor to the elevated total influent color. Please call us if you have any questions regarding this information. Sincerely, Nick McCracken Paul Dickens Water Compliance Coordinator Manager, Environmental Affairs 828-646-2874 828-646-6141 mccran@blueridgepaper.com dickep@bluerideepaper.com Blue Ridge Paper Products Inc.-Canton Mill 175 Main Street • PC Box 4000 Canton, North Carolina 28716 • 828-646-2000 Division of Evergreen Packaging J Page 4 cc: ✓Mr. D. Keith Haynes Environmental Specialist North Carolina Department of Environment & Natural Resources 2090 U.S. Highway 70 Swannanoa, NC 28778 Internal Distribution: C. File—Water BMP Notebook Blue Ridge Paper Products Inc. —Canton Mill 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Division of Evergreen Packaging Oever-1peeff packaging Blue Ridge Paper Products Inc. - Canton Mill January 14, 2009 CERTIFIED MAIL Return Receipt Requested D. Keith Haynes 7007 0710 0003 7311 4221 Environmental Specialist North Carolina Department of Environment and Natural Resources -- - Division of Water Quality 2090 US Highway 70 — Swannanoa, NC 28778 JAN 1 6 2009 Subject: NPDES NC0000272 2008 Annual Average Color — Blue Ridge Paper Products Inc. dba Evergreer}rPackaging Canton, NC Dear Mr. Haynes: This letter and attachment document the 2008 average annual color discharge from Evergreen Packaging mill in Canton, North Carolina. The average secondary effluent color discharge for the calendar period 1 Jan 2008 through 31 Dec 2008 was 36,469 lbs/day. The attachment provides daily wastewater discharge flows and secondary effluent true color from the mill during 2008. Sincerely, dye s N�Mcacken Paul Dickens Water Compliance Coordinator Manager, Environmental Affairs Evergreen Packaging—Canton Mill Evergreen Packaging—Canton Mill 828-646-2874 828-646-6141 Attachment: Daily flow and color discharge for 2008 Blue Ridge Paper Products Inc. —Canton Mill 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Division of Evergreen Packaging Canton Mill 2008 Average Annual Color and Wastewater Flow Date WTP Flow Sec Elf Color Date WTP Flow Sec Eff Color Date WTP Flow Sec Elf Color MGD "Ib/day° IVIGD °lb/day" MGD "lb/day" 1/1/2008 24.77 36,772 2/1/2008 25.87 31,500 3/1/2008 23.34 37,374 1/2/2008 25.06 36,575 2/2/2008 24.79 32,873 3/2/2008 22.95 37,132 1/3/2008 24.24 37,602 2/3/2008 25.04 34,458 3/3/2008 23.88 35.450 1/4/2008 25.01 34,625 2/4/2008 25.92 31,561 3/4/2008 29.07 41,215 1/5/2008 24.71 36,270 2/5/2008 24.22 32,925 3/5/2008 29.69 47,294 1/6/2008 24.55 33,579 2/6/2008 25.02 38,603 3/6/2008 24.99 42,934 1/7/2008 24.78 34,513 2/7/2008 23.59 39,938 3/7/2008 24.44 49,938 1/8/2008 26.79 39,547 2/8/2008 23.15 36,104 3/8/2008 23.40 36,104 1/9/2008 23.36 41,108 2/9/2008 23.59 41,119 3/9/2008 25.49 42,517 1/10/2008 24.38 40,869 2/10/2008 24.00 39,231 3/10/2008 26.88 36,317 1/11/2008 26.95 42,480 2/11/2008 24.18 32,871 3/11/2008 24.00 28,623 1/12/2008 24.90 41,118 2/12/2008 25.40 39,825 3/12/2008 23.40 32,786 1/13/2008 26.40 45,356 2/13/2008 25.37 48.242 3/13/2008 24.35 38,585 1/14/2008 26.26 45.554 2/14/2008 24.50 36,166 3/14/2008 24.10 34,169 1/15/2008 25.96 42,002 2/15/2008 25.59 36,282 3/15/2008 24.29 34,438 1/16/2008 25.58 42.027 2/16/2008 25.15 39,014 3/16/2008 23.58 37,758 1/17/2008 26.09 35,685 2/17/2008 26.38 37,842 3/17/2008 24.06 43,945 1/18/2008 25.01 33,373 2/18/2008 24.69 34.594 3/18/2008 24.31 50,078 1/19/2008 24.66 32,906 2/19/2008 24.89 38,403 3/19/2008 26.81 53.886 1/20/2008 23.88 27,882 2/20/2008 25.48 39,313 3/20/2008 24.51 54,170 1/21/2008 24.77 26.649 2/21/2008 25.71 34,522 3/21/2008 23.87 27,074 1/22/2008 25.72 47,620 2/22/2008 26.83 38,711 3/22/2008 23.78 23,601 1/23/2008 25.22 41,646 2/23/2008 26.00 40,115 3/23/2008 23.93 29,338 1/24/2008 24.67 37,446 2/24/2008 26.80 38,221 3/24/2008 23.94 31,946 1/25/2008 24.15 38,872 2/25/2008 23.85 31,229 3/25/2008 23.14 35,510 1/26/2008 24.04 34,284 2/26/2008 23.58 44,445 3/26/2008 23.73 32,457 1/27/2008 24.59 38.350 2/27/2008 25.51 45,529 3/27/2008 23.38 37,048 1/28/2008 23.98 35,199 2/28/2008 23.29 43,509 3/28/2008 23.38 36,268 1/29/2008 24.71 34,828 2/29/2008 23.81 32,169 3/29/2008 25.36 35,532 1/30/2008 24.10 31,154 3/30/2008 22.94 34,820 1/31/2008 24.44 32,409 3/31/2008 23.96 39,765 Date WTP Flow See Eff Color Date WTP Flow Sec Eff Color Date WTP Flow Sec Eff Color MGD °Ib/day° MGD °lb/day" MGD °Ib/day° 4/1/2008 24.30 39,114 5/1/2008 24.81 32,693 6/1/2008 26.18 37,118 4/2/2008 24.50 36,779 5/2/2008 24.13 35,016 6/2/2008 25.74 34.777 4/3/2008 25.98 36,184 5/3/2008 24.50 37,188 6/3/2008 25.64 31,220 4/4/2008 24.53 41,734 5/4/2008 24.86 32,759 6/4/2008 25.22 29,026 4/5/2008 25.36 44,204 5/5/2008 23.88 27,484 6/5/2008 25.22 31,761 4/6/2008 24.51 34,137 5/6/2008 24.44 30,371 6/6/2008 25.52 25,328 4/7/2008 24.26 32,575 5/7/2008 25.05 31,755 6/7/2008 25.19 34,664 4/8/2008 24.52 32,924 5/8/2008 24.51 34,137 6/8/2008 24.66 34,963 4/9/2008 24.15 27,392 5/9/2008 24.48 36,137 6/9/2008 25.46 33,124 ' 4/10/2008 24.71 33,591 5/10/2008 23.65 34,320 6/10/2008 24.90 28,243 4/11/2008 24.68 36,432 5/11/2008 25.15 32,721 6/11/2008 24.98 21,250 4/12/2008 24.71 37,713 5/12/2008 25.44 36,705 6/12/2008 26.88 46,405 4/13/2008 24.97 33,945 5/13/2008 25.44 40,100 6/13/2008 27.17 46,453 4/14/2008 24.69 35,005 5/14/2008 27.55 41,358 6/14/2008 26.10 44,841 4/15/2008 24.79 33,700 5/15/2008 26.05 40,193 6/15/2008 24.92 38,657 4/16/2008 24.34 36,945 5/16/2008 25.97 35,737 6/16/2008 26.89 39,919 4/17/2008 24.03 41,886 5/17/2008 25.46 39,070 6/17/2008 27.05 32,712 4/18/2008 24.88 47,517 5/18/2008 26.83 33,564 6/18/2008 26.64 32.438 4/19/2008 25.33 40,560 5/19/2008 25.88 31,513 6/19/2008 25.76 29.218 4/20/2008 25.02 39,229 5/20/2008 24.88 48,970 6/20/2008 28.87 36,598 4/21/2008 25.42 30,952 5/21/2008 24.06 39,329 6/21/2008 26.69 30,050 4/22/2008 25.98 37,701 5/22/2008 22.92 25.614 6/22/2008 25.97 32,922 4/23/2008 25.67 32,327 5/23/2008 24.54 30,495 6/23/2008 25.37 29,410 4/24/2008 25.68 26,343 5/24/2008 22.83 22,848 6/24/2008 25.95 32,896 4/25/2008 25.07 32,617 5/25/2008 24.34 21,112 6/25/2008 24.67 31.891 4/26/2008 24.95 23,721 5/26/2008 26.60 26,399 6/26/2008 25.45 19,103 , 4/27/2008 26.21 30,384 5/27/2008 26.11 28,091 6/27/2008 27.38 31,512 4/28/2008 25.63 31,208 5/28/2008 25.80 29,048 6/28/2008 25.30 28,274 4/29/2008 24.30 31,413 5/29/2008 25.93 25,518 6/29/2008 25.81 31,643 4/30/2008 25.08 31,166 5/30/2008 25.44 24,187 6/30/2008 25.46 26,117 5/31/2008 26.49 31,372 Date WTP Flow Sec Eff Color Date WTP Flaw Sec Eff Color Date WTP Flow Sec Eff Color MGD °Ib/day° MGD °Ib/day° MGD °Ib/day° 7/1/2008 25.91 32,197 8/1/2008 22.68 27,049 9/1/2008 25.16 28,537 7/2/2008 24.45 40,579 8/2/2008 23.02 26,686 9/2/2008 24.50 34,327 7/3/2008 25.65 43,854 8/3/2008 23.51 25.882 9/3/2008 23.42 28,126 7/4/2008 25.54 33,016 8/4/2008 23.42 27,345 9/4/2008 23.58 33,235 7/5/2008 25.80 36,149 8/5/2008 21.94 32,204 9/5/2008 24.12 31,985 7/6/2008 25.49 34,439 8/6/2008 23.84 49,110 9/6/2008 24.10 37,184 7/7/2008 27.08 43,363 8/7/2008 23.31 41,214 9/7/2008 24.51 34,546 7/8/2008 26.12 33,547 8/8/2008 23.33 41,055 9/8/2008 24.87 37,335 7/9/2008 25.38 29,210 8/9/2008 22.82 28,928 9/9/2008 26.04 37,354 I' 7/10/2008 26.07 15,872 8/10/2008 22.84 29,335 9/10/2008 24.89 36,742 ' 7/11/2008 25.22 27,764 8/11/2008 22.69 28,196 9/11/2008 23.86 33,431 7/12/2008 25.52 27,669 8/12/2008 23.21 29,229 9/12/2008 24.45 33,442 7/13/2008 27.22 29,058 8/13/2008 23.01 28,977 9/13/2008 24.06 32,507 7/14/2008 25.10 32,447 8/14/2008 25.02 39,229 9/14/2008 24.88 38,387 7/15/2008 23.18 31,511 8/15/2008 25.78 35,476 9/15/2008 24.39 36,614 7/16/2008 22.54 28,198 8/16/2008 26.88 35,420 9/16/2008 24.80 41,573 7/17/2008 23.13 34,144 8117/2008. 27.08 41,330 9/17/2008 25.56 45,618 7/18/2008 21.89 32,679 8/18/2008 26.18 37.555 9/18/2008 25.35 42;707 7/19/2008 22.50 26,834 8/19/2008 23.78 44,821 9/19/2008 24.99 43,767 7/20/2008 22.42 30,665 8/20/2008 22.62 32,259 9/20/2008 25.43 49,204 7/21/2006 22.87 32,425 8/21/2008 22.82 25,312 9/21/2008 25.28 49,335 7/22/2008 23.49 31,149 8/22/2008 20.60 17,696 9/22/2008 24.75 46,856 7/23/2008 25.24 28,418 8/23/2008 21.71 27,340 9/23/2008 24.01 46,056 7/24/2008 23.37 24,753 8/24/2008 22.90 40,107 9/24/2008 23.79 48,213 7/26/2008 23.74 27,125 8/25/2008 23.36 31,366 9/25/2008 24.61 43,923 7/26/2008 23.03 27,082 8/26/2008 34.12 43,822 9/26/2008 24.96 30,392 7/27/2008 24.93 27,861 8/27/2008 27.65 49,118 9/27/2008 24.26 35,205 7/28/2008 24.47 28,775 8/28/2008 26.85 38,964 9/28/2008 24.39 34,377 7/29/2008 23.74 32,867 8/29/2008 25.58 34,347 9/29/2008 24.86 32,966 7/30/2008 23.65 30,967 8/30/2008 24.24 29,718 9/30/2008 25.48 34,426 7/31/2008 22.76 28,852 8/31/2008 25.61 31,611 Date WTP Flow Sec Eff Color Date WTP Flow Sec Eff Color Date WTP Flow Sec Eff Color MGD °Ib/day° MGD °Ib/day° MGD °Ib/day° 10/1/2008 25.95 45,232 11/1/2008 22.64 50,981 12/1/2006 25.28 36,685 10/2/2008 24.96 40,176 11/2/2008 23.58 46,018 12/2/2008 25.61 40.582 10/3/2008 25.74 33,489 11/3/2008 23.73 45,717 12/3/2008 24.83 45.144 10/4/2008 23.75 35.852 11/4/2008 23.16 41,142 12/4/2008 25.18 49,560 10/5/2008 24.24 37,804 11/5/2008 23.89 37,856 12/5/2008 25.16 42,387 10/6/2008 25.38 30,269 11/6/2008 23.86 39,202 12/6/2008 25.93 46,063 10/7/2008 24.66 31,055 11/7/2008 23.10 41,421 12/7/2008 25.13 46,318 10/8/2008 25.44 42,858 11/8/2008 22.86 40,800 12/8/2008 24.32 37,118 10/9/2008 23.69 45,837 11/9/2008 23.55 34,568 12/9/2008 25.30 29.540 I 10/10/2008 24.86 41,466 11/10/2008 23.12 36,057 12/10/2008 25.53 37,048 10/11/2008 24.51 41,087 11/11/2008 23.76 40,226 12/11/2008 28.84 40,408 10/12/2008 24.39 39,462 11/12/2008 24.87 40,239 12/12/2008 25.21 33,850 10/13/2008 24.00 48,639 11/13/2008 24.76 37,789 12/13/2008 25.29 32,271 10/14/2008 24.01 47,858 11/14/2008 23.75 40,011 12/14/2008 25.35 42,495 10/15/2008 25.36 50,761 11/15/2008 23.81 38,325 12/15/2008 25.31 42,428 10/16/2008 26.26 50,372 11/16/2008 24.34 39,178 12/16/2008 25.59 31,159 10/17/2008 26.32 43,682 11/17/2008 25.87 49,192 12/17/2008 26.94 34,376 10/18/2008 25.50 45,511 11/18/2008 26.65 42,674 12/18/2008 24.37 32,519 10/19/2008 24.98 48,958 11/19/2008 23.79 38,293 12/19/2008 24.83 30,441 10/20/2008 24.50 57,008 11/20/2008 24.05 44,929 12/20/2008 24.73 30,731 10/21/2008 25.44 57,922 11/21/2008 24.47 30,000 12/21/2008 26.04 33,879 10/22/2008 23.50 45,274 11/22/2008 24.73, 42,075 12/22/2008 24.85 37,512 10/23/2008 25.10 42,913 11/23/2008 25.26 53,931 12/23/2008 24.83 33,547 10/24/2008 27.15 45.286 11/24/2008 25.16 50,990 12/24/2008 27.77 32,656 10/25/2008 23.77 34,692 11/25/2008 24.07 41,955 12/25/2008 25.65 29,735 10/26/2008 21.83 40,964 11/26/2008 24.11 43.433 12/26/2008 25.83 28,436 10/27/2008 21.58 34,016 11/27/2008 24.49 47.181 12/27/2008 25.78 25.156 10/28/2008 22.90 42,781 11/28/2008 24.77 40,490 12/28/2008 25.13 31,228 10/29/2008 23.23 55,022 11/29/2008 24.31 39,333 12/29/2008 25.63 33,987 10/30/2008 19.96 46,777 11/30/2008 24.69 31,299 12/30/2008 25.52 31,074 10/31/2008 21.50 63,655 12/31/2008 24.11 31,368 Average Annual Flow: 24.80 MGD ' Average Annual Color: 36,469 Ibs/day I Beverly Eaves Perdue,Governor �F W ATF9�G CODue Freeman,Secretary North Carolina Department of Environment and Natural Resources r F « e l E C P Y Coluen H.Sullins,Director >_ Division of Water Quality O Asheville Regional Office SURFACE WATER PROTECTION January 13, 2009 CERTIFIED MAIL RETURN RECEIPT REQUESTED 7007 1490 0004 0798 9791 Robert M Shanahan Blue Ridge Paper Products Inc 175 Main St PO Box 4000 Canton NC 28716 Subject: NOTICE OF VIOLATION NOV-2009-LV-0011 Permit No. NC0000272 Canton Mill Haywood County Dear Mr. Shanahan: A review of the Canton Mill's monitoring report for October 2008 showed the following violation: Parameter Date Limit Value Reported Value Limit Type BOD, 5-Day (20 Deg. C) 10/31/08 10,897 12,874 Ibs/day Daily Maximum Ibs/day Exceeded Remedial actions, if not already implemented, should be taken to correct any problems. Since the comments section on the reverse of the relevant DMR provided an adequate explanation for the subject violation, it is not requested that a response be submitted: however, should you have additional information concerning the violations or comments which you wish to present, please submit them to the attention of Keith Haynes. The Division of Water Quality may pursue enforcement actions for this and any additional violations. If you should have any questions, please do not hesitate to contact Mr. Haynes or me at 828/296-4500. Sincerely, 0 1 L• �Ca`C� Roger C. Edwards, Regional Supervisor Surface Water Protection cc: WQ Central Files ARO Files NPDES Unit tCarolina =ally North Carolina Division of Water Quality 2090 U.S.Highway 70 Swannanoa,N.C. 28778 Phone(828)296-4500 Customer Service Internet: www.ncwateraualitv.ore FAX (828)299-7043 1-877-623-6748 0evergreeff t packaging DEC 12 2008 s. TION Blue Ridge Paper Products Inc. - Canton Mill A HAvERe UALITY REGIONAL Co o cE 10 December 2008 CER Ret Igeipt&.. -guested . , Roger C.Edwards Regional Supervisor North Carolina Department of Environment And Natural Resources Division of Water Quality Asheville Regional Office 2090 US Highway 70 Swannanoa,NC 28778 Subject: NPDES NC0000272 2008 Dioxin Monitoring in Fish Tissue Blue Ridge Paper Products Inc. dba Evergreen Packaging Canton,NC Dear Mr.Edwards: Enclosed is the 2008 Dioxin in Fish Tissue Report for the Canton Mill. The 2008 report is the 19''annual fish tissue study submitted by the mill. Field sampling at Waterville Lake in August 2008 and the report were completed by scientists with the Department of Forestry,Wildlife and Fisheries of the University of Tennessee. The fish tissue analyses were performed by Test America West Sacramento. The field sampling and analyses followed the March 2006 study plan approved by the Division. The fish collected in 2008 met the target species and target size and weight distribution criteria of the study plan. The analytical results for 2008 are consistent previous sampling years. TCDD and related isomers in catfish tissue samples were at or below analytical detection limits, continuing the trend seen since 2002. The calculated TEQs for catfish and common carp tissue filet samples were all below fish advisory levels established by the NC Department of Health and Human Services. Paul Dickens Nick McCracken Manager,Environmental Affairs Water Compliance Coordinator 828-646-6141 828-646-2874 dickep@blueridgepaper.com mccran@bluerideepaper.com Enclosure: 2008 Blue Ridge Paper Products Dioxin in Fish Tissue Report C.File—Water; Engr.File—River Studies Blue Ridge Paper Products Inc.—Canton Mill 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Division of Evergreen Packaging OF W ATF9 Michael F.Easley,Governor William G.Ross Jr.,Secretary C9 7 North Carolina Department of Environment and Natural Resources p. -� Coleen H.Sullins,Director Division of Water Quality November 25, 2008 198 Mr. John J. Pryately Blue Ridge Paper Products Inc. WTP P.O. Box 4000 Canton, NC 28716 SUBJECT: Wastewater/Groundwater Laboratory Certification Renewal Dear Mr. Pryately: The Department of Environment and Natural Resources, in accordance with the provisions of NC GS 143-215- .3 (a) (10), 15 NCAC 2H .0800, is pleased to renew certification for your laboratory to perform specified environmental analyses required by EMC monitoring and reporting regulations 15 NCAC 2B .0500, 2H .0900 and 2L .0100, .0200, .0300, and 2N .0100 through .0800. Enclosed for your use is a certificate describing the requirements and limits of your certification. Please review this certificate to insure that your laboratory is certified for all parameters required to properly meet your certification needs. Please contact us at 919-733-3908 if you have questions or need additional information. Sincerely, Pat Donnelly Certification Branch Manager Laboratory Section Enclosure ; a cc: Jason Smith rASH�EVILLE Gary Francies Asheville Regional Office3 0 200LITY SECTION GIONAL OFFICE K -:..fk:.....„.:..m�..:. ... One ..&. .. .NaQEUC�`y9 Laboratory Section 1623 Mail Service Center;Raleigh,NC 27699-1623 Phone(919)733-3908 Location: 4405 Reedy Creek Road;Raleigh,NC 27607 FAX (919)733-6241 Intemet: www.dwglab,orolCustomer Service 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer—50%Recycled110%Post Consumer Paper STATE OF NORTH CAROLINA'DEPARTMENT OF THE y ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY �y LABORATORY CERTIFICATION PROGRAM In accordance with the provisions of N.C.G.S. 143-215.3(a)(1), 143-215.3(a)(10)and NCAC 2H.0B00: iAk r�, � 1 � L • BLUE RIDGE PAPER PRODUCTS INC. WTP Is hereby certified:to perform environmental analysis as listed on Attachment I and report monitoring data to D WQ for compliance with NPDES effluent,surface water,groundwater, and pretreatment regulations. By reference 15A NCAC 2H.0800 is made a.part of this certificate. This certificate does not guarantee validity of data.generated,but indicates the methodology,equipment,quality control procedures, records,and proficiency of the laboratory have been examined and found to be acceptable. This certificate shall be valid until December 31,2009 Certificate No.: 198 Pat Donnelly - Attachment North Carolina Wastewater/Groundwater Laboratory Certification Certified Parameters Listing Lab Name: Blue Ridge Paper Products Inc.WTP Certificate Number: 198 Address: P.O.Box 4000 Effective Date: 01/01/2009 Canton,NC 28716 Expiration Dale: 12/31/2009 Date of Last Amendment: The above named laboratory,having duly met the requirements of 15A NCAC 21-1:0900,is hereby certified for the measurement of the parameters listed below. CERTIFIED PARAMETERS INORGANICS BOD Std Method 5210B COLOR PC NCASI Method 71.01 (PtCo) NCASI Method 253(P1Co) CONDUCTIVITY Std Method 2510B DISSOLVED OXYGEN Sid Method 4500 O G HACH Method 10360 AMMONIA NITROGEN _ Std Method 4500 NH3 D pH Sid Method 4500 H B RESIDUE SUSPENDED Sid Method 2540D TEMPERATURE Sid Method 2550E This certification requires maintance of an acceptable quality assurance program,use of approved methodology,and satisfactory performance on evaluation samples. Laborator ____.:____.,_ e..n i.,un nirnr oia narrr f.evergreeff o Nov o packaging h 1 4 2008 I ' LBlue Ridge Paper Products Inc. - Canton Mill i WATER QUALITY SECTION I I Nov 2008 ASHEVILLE PEC'IONAL OFFICE Roger C.Edwards Regional Supervisor Division of Water Quality—Surface Water Protection Asheville Regional Office North Carolina Department of Environment and Natural Resources 2090 US Highway 70 Swannanoa,North Carolina 28778 Subject: Secondary Effluent BOD 10/31/2008 NPDES Permit No. NC0000272 Canton Mill Dear Mr. Edwards— This is the 5-day written report for the subject monitoring result required by the NPDES permit. The BOD samples for 10/31 came off on 11/6. Proper sampling and testing procedures were followed. The 10/31secondary effluent(SE) BOD was an invalid test due to over depletion. Assuming depletion to I mg/I on the smallest sample volume(greatest dilution), we estimate the SE BOD result for 10/31 to be greater than 12,874 lbs per day. Mr.Keith Haynes of your office was notified by telephone on the morning of 11/7. The invalid test and SE BOD excursion on 10/31 are limited to that sample parameter and day. All other effluent parameters were well within permit requirements. The effluent and river DOs on 10/31 were all 7 mg/I or greater. The 10/31 SE BOD will be reported in the October 2008 DMR as a QA exception and estimated result. The probable cause of the BOD excursion on 10/31 was an unplanned mill outage and restart related to a fire in the digester building early on the morning of 10/29. The fire was contained but as a precaution,the pulp mill and recovery process were suspended and did not restart until the afternoon and evening of 10/30. Fire suppression water was discharged to the mill wastewater plant during the 10/29 incident. Sincerely— J�atel Paul Dickens Pry Y Laboratory Supervisor Manager Environmental Affairs Operator in Responsible Charge 828-646-6141 828-646-6720 dickep@blueridgepaper.com pryati@blueridg—epaMr.com Blue Ridge Paper Products Inc.—Canton Mill 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Division of Evergreen Packaging �OF WAT�c�p Michael F.Easley,Governor State of North Carolina YWilliam G.Ross,Jr.,Secretary r— Department of Environment and Natural Resources QY Coleen H.Sullins,Director Division of Water Quality July 30, 2008 rme 1L 3 1 2008Mr. Bob Shanahan, Vice President, Mill Operations and ManagBlue Ridge Paper Products, Inc. 175 Main Street QUALITY SECTION Canton, North Carolina 28716 l E ri=r,ioNA eFFICE Dear Mr. Shanahan: This letter is offered to sincerely thank your staff for their assistance in educating many of our Division of Water Quality employees during the training session the Division held in the City of Brevard from July 15th through July 17th. Your staff kindly provided a tour of a portion of your facilities as part of that training session. Many Division staff do not routinely get the opportunity to tour the operations of a paper mill, along with its associated wastewater treatment, so this was very informative to many of our employees. I would especially like to recognize the assistance of Mr. Derric Brown and Mr. Paul Dickens, in taking time out from their regular work duties, to provide Division staff a tour on the afternoon of July 16th. As usual in dealing with our staff, they demonstrated a tremendous knowledge of their program areas and it is obvious they are dedicated employees. Please convey our thanks to them. 5olee ely, n H. llins cc: Ms. Susan A. Wilson, Western NPDES Program Mr. Roger Edwards, ARO/ Surface Water North Carolina Division of Water Quality (919)807-6300 1617 Mail Service Center FAX(919)807-6495 RATIONAL FOR REMOVING THE COLOR VARIANCE - Since 1990 the mill spend over$526 million on environmental process improvement. - The mill installed and successfully operates BFR(bleach filtrate recycling process) - a unique technology that removes color from the effluent. The capital cost of BFR is $30 million. Due to the BFR operational cost the entire production cost at the mill is about 10% higher than the cost at the comparable paper mills. - Just during the last 5 years the mil spent almost$6 million dollars to undertake 35 separate initiatives targeting reduction in color. Some of the 35 initiatives were actions recommended by independent consultant and Technology Review Workgroup (TRW). TRW is an advisory group that consists of technical experts and representatives of EPA, and regulatory agencies from NC and TN. Other initiatives were undertaken by the mill itself in an effort to improve it's environmental performance. . . - After modernization in early 90-s the effluent flow decreased from 46 MGD to 26 MGD. - According to the report of independent consultant, the mill is#1 in the world in regard to BOD (biological oxygen demand), COD (chemical oxygen demand), and color. - The mill is#2 in the world in regard to TSS (total suspended solids) and AOX (adsorbable organic halides—a bulk parameter that measures the total mass of chlorinated organic matter in wastewater). - Concentration of BOD and TSS in their discharge is typically 5-10 mg/L,which is outstanding achievement for an industrial discharger. Even many municipal wastewater plants (they have waste that is much easier to treat) are unable to match these results. - Concentration of the chloroform and AOX in the mill's discharge on average is 10% of the Cluster Rule requirements. Cluster Rule is the federal guidelines that regulate Pulp and Paper industry. - Since 1989 no dioxin was detected in the mill discharge. - Most fish consumption advisories that were originally implemented as a result of high level of dioxin in fish were removed in 1998 and 2002 in NC and TN. The last fish advisory for common carp in the Waterville Reservoir was removed on January 7,2007. - The last biological study conducted by the University of TN in 20Q5 indicates that Pigeon River has a balanced and indigenous fish community in the Pigeon River below mill's discharge. This study also found a diverse and healthy macroinvertebrate community in the Pigeon River. - River run Walleye has returned to the Pigeon River, it is an indicator of very high water quality. Pigeon River has also become a trophy smallmouth bass fishery. - The number of rafters in the TN has increased from—21,000 in 1995 to almost 150,000 in 2006. This is a direct result of major water quality improvements. - Property values adjacent to the Pigeon River significantly appreciated. - Since 1988 color in the effluent has decreased from 380,000 lbs/day to 39,000 lbs/day. Since 1998 color in the effluent has decreased from 60,000 lbs/day to 39,000 lbs/day.'The new permit will have a color limit of 37,000 lbs/day. - During the 3 years beginning December 2002 monthly average color at Fiberville Bridge (just below discharge)has been 31 color units. In 1988 the color level at the same sampling point was more than 300 units. Scientific studies indicate that stream color concentrations below 100 color units have no effect on the health of aquatic organisms. - During the last 5 years,monthly average color at the NC/TN line has averaged 17 true color limits. - The company has made a commitment to further improvements despite the fact that they have been losing money for the past 5 years. - The company has—2000 employees and provides major economic benefit for Western NC. 6.0 Evaluation of Compliance with the North Carolina Color Standard This section examines current conditions of stream color in the Pigeon River below the Canton Mill and compliance with the North Carolina water quality standard for color. 6.1 North Carolina Color Standard The North Carolina water quality standard for color(Color Standard) is a narrative standard set forth in Title 15A,North Carolina Administrative Code, Subchapter 2B, subparagraph.0211 as follows: 15A NCAC 213.0211 Fresh Surface Water Quality Standards for Class C Waters General. The water quality standards for all fresh surface waters are the basic standards applicable to Class C waters. ... (1) Best Usage of Waters. Aquatic life propagation and maintenance of biological integrity(including fishing and fish), secondary recreation, agricultural and any other usage except for primary recreation or as a source of water supply for drinking water, culinary or food processing purposes; ... (3) Quality standards applicable to all fresh surface waters: (fl Oils, deleterious substances; color or other wastes: only such amounts as shall not render the waters injurious to public health, secondary recreation or to aquatic life and wildlife or adversely affect the palatability offish, aesthetic quality or impair the waters for any designated uses ... North Carolina has never established a numeric stream color standard. No river or stream in the state has a numeric standard for color, and for streams where color is regulated, numeric discharge standards are applied on a site-specific basis (for example, Clark Creek tributary to South Fork Catawba River). The only way to determine compliance with the Color Standard is to consider its components. 6.2 Analysis of the Standard The North Carolina Color Standard has six components: • Public health • Aquatic life and wildlife • Palatability of fish • Secondary recreation • Aesthetic quality • Designated uses An analysis of these components follows: Public Health= Stream water color is not related to public health, and stream water color in the Pigeon River is not affecting public health. The ecological health of the Pigeon River has improved dramatically since 1988 and is continuing to improve. Aquatic Life and Wildlife - The Pigeon River has been sampled extensively for fish and macroinvertebrates since 1987. The most recent biological assessment was conducted in 2005. There is a diverse and healthy aquatic community in the Pigeon River below the Mill. Since 1997 the Canton Mill wastewater effluent has been subjected to EPA Whole Effluent Toxicity testing using a very pollutant sensitive indicator species (Ceriodaphnia). The mill has passed all of these tests at 90 to 100% effluent concentration. Based on more than eight years of this testing and the diverse and healthy aquatic community in the river, color in the river is not injurious to aquatic life. Finally,NCASI has summarized research on the biological impacts of color in streams receiving pulp mill effluents (NCASI Special Report 94-07, Human Perception and Biological Impacts of Kraft Mill Effluent Color, June 1994). This NCASI work indicates that stream color concentrations below 100 color units have no effect on the health of aquatic organisms. Color levels in the Pigeon River downstream of the Canton Mill are consistently well below this 100 color unit threshold. Color in the mill's effluent is not injurious to aquatic life or wildlife. Palatability of Fish — Stream water color is a result of lignin, a natural material that does not affect the taste of fish. Color is not a parameter associated with fish palatability. Secondary Recreation - As discussed preeviously, recreational use of the Pigeon River in North Carolina is increasing. There is a successful commercial rafting industry in Tennessee. Color is not impeding recreational use of the river. Aesthetic Quality - An examination of water quality standards for color in the 27 states in EPA Regions 1-5 showed that 22 of the states relied on a narrative standard similar to North Carolina. Most of those states have not adopted any numeric interpretation of their color standard. For the Pigeon River,no numeric interpretation of the narrative color standard has been established by the state of North Carolina. Fifty(50) units of true color,measured in platinum cobalt units and used for the Canton Mill Color Variance, is EPA's interpretation of the North Carolina standard. hi choosing 50 color units, it is believed that EPA relied on information derived from a 1975 NCASI Study. This study focused on perception of color concentration changes detectable to human observers in streams receiving pulp mill effluents(NCAS1 Technical Bulletin No. 283, A Study to Define Changes in Pulpmill Effluent-Contributed Color in Receiving Waters Detectable to Human Observers, December 1975). Perception of stream color is subjective and vanes due to environmental factors including light conditions,water depth, bottom visibility and contrast,water turbidly,position of the observer and land uses adjacent to the stream. Perception of change in color is not an objective standard and should not be the single factor used to assess compliance with the aesthetic component of the Color Standard. The aesthetic quality of the Pigeon River is best measured by actual use of the river, the ecological health of the river and property values in the surrounding community. Recreational use of the river in North Carolina is increasing. There is a successful commercial rafting industry in the Tennessee portion of the river. There is a diverse and healthy aquatic community in the Pigeon River,reflecting dramatic improvements since 1988. Property values in Haywood County,including land along the Pigeon River below the Canton Mill,have increased by more than forty percent(40%)since 2002. These factors demonstrate that the aesthetic quality of the Pigeon River is not adversely affected or impaired. The aesthetic component of the Color Standard is met. Designated Uses - The Pigeon River is classified as "Class C waters"in the State of North Carolina. Designated uses for this classification are: aquatic life propagation and survival, fishing,wildlife, secondary recreation, and agriculture. All designated uses for the Pigeon River are supported. Complaint History Sergei, During the last year, the only complaints that I am aware of concerning the river/mill have come from one person. Most of his complaining is about odors which is an air quality concern; however,he will mention odors in the water and also from the treatment plant. It should be noted that his shop is about 100 yards from the mill and his former home is maybe 300 yards away,both are to the east of the mill. Prior to those complaints,we would have to go back about 4 years since the last concerns about the mill. Residents several miles downstream complained about foam in the river. When this was investigated, it was determined that all streams in the area were experiencing unusual foaming and while the discharge from the mill may have added to the foam, it was not the root cause. If you need more specifics,please advise. Keith Haynes Monthly Average True Color in the Pigeon River at Fiberville January 1997 through 2008 1Q 225 200 Exceptional drought in Pigeon River 175 during summer and fall of 2007 Flow at Canton less than 30Q2 Jul r 150 thru Oct 2007 O Flow at 7Q10 in Canton during Aug j 125 and Sep 2007 O U 100 d 3 li-- 75 - 50 - A V 25 -J 0 P h 00 00 im M O O N N M M V V u'f v> W co n n 0o Of Of O C1 Q1 O O O O O O O O O O O O O O O O O O C C C C C C C C C C C C N lC 03 03 07 W 07 3 16 3 MM3 N 3 A M ' M M True Color Units N 11f V O N t7 V O N t71 V O N f71 O N O N O tJ� O of O VI O N O til O Jan-88 Jul-88 Jan-89 Jul-89 Jan-90 Jul-90 O Jan-91 Jul-91 3 Jan-92 `< Jul-92 Jan-93 (D Jul-93 L 0) Jan-94 Jul-94 Jan-95 Jul-95 O Jan-96 co n Jul-96 00 O 00 G Jan-97 r Jul-97 O O Jan-98 O 3 Jul-98 cC =D Jan-99 Jul-99 p Jan-00 Jul-00 O M Jan-01 !J Jul-01 $ 2 2 0 = L' Jan-02 a oz m m Jul-02 m N m 3 v Jan-03 o v 3 Q Jul-03 n f = m c fD Jan-04 -0 o CD N Jul-04 o Q Jan-05 °a Jul-05 v wo o 0 Jan-06 p J O D Jul-06 0 M Jan-07 Jul-07 Jan-08 True Color Units N CDcn O CA O GI CD N O M Jan-88 Jul-88 Jan-89 Jul-89 Jan-90 Jul-90 Jan-91 Jul-91 O Jan-92 Jul-92 ram„ S Jan-93 r► Jul-93 t_ D Jan-94 Z Jul-94 C O Jan-95 =r a Jul-95 Jan-96 to M Jul-96 � O Jan-97 3 n Jul-97 -1 tv O_ Jan-98 O O Jul-98 Cc M Jan-99 Jul-99 p t(D =r Jan-00 G N tD 00 N Jul-00 z T Om 0 x O to Q Jan-01 o f N m A tD Jul-01 m _ Oj n 3 Jan-02 v - 3 tD Jul-02 0 01 CD a 0 Jan-03 y y a Jul-03 Jan-04 o Jul-04 o p 00 Jan-05 Q N Jul-05 c �_ m ca Jan-06 ? � 'c Jul-06 2 Jan-07 Jul-07 Jan-08 Pigeon River Color Upstream of the Canton Mill and at Brown's Bridge (-NC/TN State Line): 1988-2008 1 Q 225 200 0 U 175 - - ii 150 Exceptional drought in Pigeon River 0 during summer and fall of 2007 O U 125 Flow at Canton less than 30Q2 Jul thru pt Oct 2007 to 100 - - - Flow at HEPCO less than 30Q2 Aug thru Q Nov 2008 >. 75 t y O 50 25 0 00 C1 O N Cl) V N O r` 00 O O N C'D V Ln (0 n 00 00 00 M 0) M 0) C) (D Of 0) 0) 0) O O O O O O O O O C C C C C C G C C C C C C C C C C C C C C R N f0 f0 N 03 W l0 W lO R OS O7 03 07 l6 A 07 t0 03 l6 —State Line Color —Color Upstream of Canton Mill (Background) Monthly Average Flow in the Pigeon River at Canton and HEPCO January 2001 through 2008 1Q Exceptional drought in Pigeon River during 1000 summer and fall of 2007 900 Flow at Canton less than 30Q2 Jul thru Oct 2007 800 Flow at HEPCO less than 30Q2 Aug thru Nov 2008 E 700 0 600 a % 500 - m 400 300 m Q 200 100 0 N N N N M M M Cq It a It eT u) u7 N N 0 i0 W W r` P n r . W 4 0 0 4 g 4 o q o o 9 q q o o q q q o 0 0 o q q q o o q q s *5 _ , . , s -10a Q O Q O Q 75 O Q O Q O Q O Q Occ Canton Flow Avg —Hepoo Flow Avg aoo�s i HOUSE JOINT RESOLUTION NO. 1103 By Representative Yokley and Senators Kilby, Marrero, Southerland A RESOLUTION relative to water quality of the Pigeon River. WHEREAS, the Pigeon River is an invaluable natural resource to local residents and has the potential to contribute to a flourishing recreation and tourism industry; and WHEREAS, for the past one hundred (100) years the Pigeon River has been affected by discharge waste from the pulp and paper mill in Canton, North Carolina, derogating the water quality of the river and depriving the people, aquatic life and our national treasure, the black bear, of a natural and healthy habitat; and WHEREAS, the Environmental Protection Agency guaranteed the people of Cocke County a funded study of the Pigeon River Basin two (2) decades ago; and WHEREAS, progress in the clean-up of the Pigeon River has stagnated and in some cases reversed in the past decade; and WHEREAS, the contested case filed by the State of Tennessee (December 13, 1996), resulting in the Settlement Agreement of 1998 between Tennessee , North Carolina, Cocke County, City of Newport, Tennessee Environmental Council, American Canoe Association and Champion International Corporation, specifies that all parties are committed to "attaining further reductions in color in the river, at the quickest possible pace"; and WHEREAS, the waste water permit expired in November of 2006 and, pursuant to the settlement agreement, all future permits were to be issued in a manner that would reduce the pollution and improve water quality of the Pigeon River; and WHEREAS, pollution prevention technologies and best management practices are available and well-demonstrated that would result in less impact by the mill upon the Pigeon River; now, therefore, BE IT RESOLVED BY THE HOUSE OF REPRESENTATIVES OF THE ONE HUNDRED FIFTH GENERAL ASSEMBLY OF THE STATE OF TENNESSEE, THE SENATE CONCURRING, that the Environmental Protection Agency is urged to take the lead role in the Technical Work Group. BE IT FURTHER RESOLVED, that the Environmental Protection Agency is urged to include representatives appointed by the Cocke County legislative body in the negotiations and all work of the Technical Work Group. BE IT FURTHER RESOLVED, that within the next permit cycle North Carolina is urged to require the Canton pulp and paper mill to implement technologies that will result in a Pigeon River below the mill that is as pristine as it is above the mill. ppppp� BE IT FURTHER RESOLVED, that the North Carolina Division of Water Quality is urged to hold a water quality hearing regarding the renewal of the NPDES permit of the Evergreen Paper Plant in Newport, Tennessee. BE IT FURTHER RESOLVED, that the Environmental Protection Agency is requested to revisit the forty-two feet (42') of toxic sludge in Walters Lake as a Superfund site. BE IT FURTHER RESOLVED, that an enrolled copy of this resolution be sent to the North Carolina Division of Water Quality, the North Carolina Environmental Management Commission, the Region IV office of the United States Environmental Protection Agency in Atlanta, Georgia, the United States Environmental Protection Agency in Washington, D.C., and the Honorable Phil Bredesen, Governor of Tennessee. ADOPTED: May 21, 2008 J Y NAIFEH,SPEAKER HOUS&bF REPRESENTATIVES RO MSEY SPEAKE SENATE APPROVED: June 3, 2008 • HIL BREDESEN, GOVERNOR FILED Date Time Amendment No. 4 to HJR1103 Clerk Comm.Amdt. Southerland Signature of Sponsor AMEND House Joint Resolution No. 1103* by deleting from the introduced resolution the language following the caption in its entirety and by substituting instead the following language: WHEREAS, the Pigeon River is an invaluable natural resource to local residents and has the potential to contribute to a flourishing recreation and tourism industry; and WHEREAS, for the past one hundred (100)years the Pigeon River has been affected by discharge waste from the pulp and paper mill in Canton, North Carolina, derogating the water quality of the river and depriving the people, aquatic life and our national treasure, the black bear, of a natural and healthy habitat; and WHEREAS,,the Environmental Protection Agency guaranteed the people of Cocks County a funded study of the Pigeon River Basin two (2) decades ago; and WHEREAS, progress in the clean-up of the Pigeon River has stagnated and in some cases reversed in the past decade; and WHEREAS, the contested case filed by the State of Tennessee (December 13, 1996), resulting in the Settlement Agreement of 1998 between Tennessee , North Carolina, Cocke County, City of Newport, Tennessee Environmental Council, American Canoe Association and Champion International Corporation, specifies that all parties are committed to "attaining further reductions in color in the river, at the quickest possible pace"; and SA1584 01886434 -1- WHEREAS, the waste water permit expired in November of 2006 and, pursuant to the settlement agreement, all future permits were to be issued in a manner that would reduce the pollution and improve water quality of the Pigeon River; and WHEREAS, pollution prevention technologies and best management practices are available and well-demonstrated that would result in less impact by the mill upon the Pigeon River; now, therefore, BE IT RESOLVED BY THE HOUSE OF REPRESENTATIVES OF THE ONE HUNDRED FIFTH GENERAL ASSEMBLY OF THE STATE OF TENNESSEE, THE SENATE CONCURRING, that the Environmental Protection Agency is urged to take the lead role in'the Technical Work Group. BE IT FURTHER RESOLVED, that the Environmental Protection Agency is urged to include representatives appointed by the Cocke County legislative body in the negotiations and all work of the Technical Work Group. BE IT FURTHER RESOLVED, that within the next permit cycle North Carolina is urged . to require the Canton pulp and paper mill to implement technologies that will result in a Pigeon River below the mill that is as pristine as it is above the mill. BE IT FURTHER RESOLVED, that the North Carolina Division of Water Quality is urged to hold a water quality hearing regarding the renewal of the NPDES permit of the Evergreen Paper Plant in Newport, Tennessee. BE IT FURTHER RESOLVED, that the Environmental Protection Agency is requested to revisit the forty-two feet (42') of toxic sludge in Walters Lake as a Superfund site. BE IT FURTHER RESOLVED, that an enrolled copy of this resolution be sent to the North Carolina Division of Water Quality, the North Carolina Environmental Management Commission, the Region IV office of the United States Environmental Protection Agency in Atlanta, Georgia, the United States Environmental Protection Agency in Washington, D.C., and the Honorable Phil Bredesen, Governor of Tennessee. SA1584 01886434 -2- MOM rTM i" packaging Blue Ridge Paper Products Inc. - Canton Mill July 21,2008 Mr. Keith Haynes NCDENR—DWQ Asheville Regional Office 2090 US Highway 70 Swannanoa,NC 28778 Dear Mr. Haynes: This is a follow-up to our telephone conversation on July 21,2008. As you know,the headwaters of the Pigeon River are in an"exceptional drought"condition. Flows in the Pigeon River are well below the 30Q2 flow and generally below the 7Q10 flow. Based on these river conditions,the Canton Mill is making plans to install a pump in Beaverdam Creek to pump water above the mill to the intake area. The Division of Water Quality approved this approach in 2002 and during droughts in the late 1990's. Water to support aquatic life will remain in the short reach of Beaverdam Creek to the Pigeon River. All in-mill water conservation measures are in place and Lake Logan is being used to supplement the Pigeon River flow. Please let me know if you have any questions or need additional information. Sincerely, Derric Brown Director,EHS Canton Mill xc: Paul Dickens Roger Edwards Blue Ridge Paper Products Inc.—Canton Mill 175 Main Street • PC Box 4000 Canton, North Carolina 28716 • 828-646-2000 Division of Evergreen Packaging f WATF ��Q ��G Michael F 1 yel: .y William G.Ross Jr r- North Carolina Department of Environment and Natural Resources T Coleco H.Sullins,Director ------__ .. _Division of Water Quality February 12, 2008 Mr. David Green FU 14 NO Environmental Projects and Compliance Engineer I i Blue Ridge Paper Products, P.O. Box 4000 Canton, North Carolina 28716 — —i Subject: Tax Certification for Pollution Abatement Equipment Real and Personal Property NPDES Permit Number NC0000272 Tax Certification Number TCS-AV-103 Blue Ridge Paper Products Haywood County Dear Mr. Green: As per your request, the staff of the Division of Water Quality have completed our review of the Tax Certification Request for real and personal property that we received from your office on October 26, 2007. Please find attached a copy of Tax Certification Number TCS-AV-103 that has been issued by this office to Blue Ridge Paper Products for the facility located in Haywood County. A copy of this Certification is being sent to the Haywood County Tax Office along with a copy of this letter. All item(s) listed on the application meet the established criteria to receive tax certification. Please note that as part of this Tax Certification process the DENR staff did not make any efforts to confirm either the cost of the item(s)certified or the year of acquisition. If there is a need for any additional information or clarification, please do not hesitate to contact either Tom S. Poe of our staff at (tom.poe@ncmail.net) or (919-715-6205) or me at (mark.hubbard@ncmail.net) or(919-715-6217). SincerelPubbbaid, �Mark L. P.E., Assistant Chief Project Management Branch Construction Grants and Loans Section Attachment: North Carolina Division of Water Quality Tax Certification cc: Ms.Judy Ballard, Haywood County Tax Assessor, 215 N. Main St,Waynesville,NC 28786 Construction Grants and Loans Section 4�5) SWPS Central Files SWPS Regional Office Files Construction Grants and Loans Section One 1633 Mail Service Center Raleigh NC 27699-1633 �T Phone:919-733-6900/FAX:919-715-6229/Internet:vem nccto.net 1`I G Carolina An Equal Opportunity/Affirmative Action Employer-50%Recyded110%Post Consumer Paper tut Na lly �� ' 63a 4 1 r � NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES North Carolina Division of Water Quality TAX CERTIFICATION NUMBER TCS-AV-103 In accordance with the provisions of the North Carolina General Statutes G.S. 105-275.(8)this is to certify that: BLUE RIDGE PAPER PRODUCTS 175 MAIN STREET, PO BOX 4000 CANTON, NORTH CAROLINA 28716 HAYWOOD COUNTY filed a request for tax certification for real and personal property covered under the Division of Water Quality NPDES Permit Number NC0000272 Staff of the Division of Division of Water Quality inspected these treatment units and/or equipment on February 6,2008 and found based on the information supplied by the applicant that the facilities and/or equipment listed on the attached application meet the following requirements for Tax Certification: 1. The property has been, or will be, constructed or installed; 2. The property complies with,or if still under construction will comply with,the requirements of the EMC; 3. The property is being effectively operated, or will when completed be required to operate, in accordance with the terms and conditions of approvals issued by the EMC; and 4. The property has,or when completed will have,as its primary rather than incidental purpose the reduction of water pollution resulting from the discharge of sewage or waste. Please note that as part of this Tax Certification process the DENR staff did not make any efforts to confirm either the cost of the items certified or the year of their acquisition. DATE TAX CERTIFICATION ISSUED: February 12,2008 Mark L. Hubbard, P.E., Assistant Chief Project Management Branch cc: Ms.Judy Ballard, Haywood County Tax Assessor, 215 N. Main St,Waynesville,NC 28786 Construction Grants and Loans Section SWPS Central Files SWPS Regional Office Files 06-01-07 �iy A M oo=* 'r-s application is to be used only for waste treatment systems and Went under the authority of the NC Division of Water Quality (DWQ) Rev. 06/01/2007 DIRECTIONS:Complete and mail signed copies of the application form and all suppw�{�,n.(t�-�qg information to both: 1)the County Tax Administrator for the County in which the facility is located(one copy)AND 2) to the NC Division of Water Quality,Construction Grants and Loans Section, 1633 MaiPService Center,Raleigh,NC 27699-1633(two copies). Type or print in blue or black ink. A separate application package is required for each facility where property proposed for tax certification is located. THIS APPLICATION WILL NOT BE PROCESSED WITHOUT COMPLETE AND ACCURATE INFORMATION. If you have any questions regarding this application,please call the local tax office or the NC Division of Water Quality at 919/733-6900 or their web site at www.nccel.net for more specific contact Information. Please Note: a)Tax Certifications will only be processed for facilities under the authority of the DWQ and only if the DWQ has found that the described property: 1.Has been or will be constructed or installed; 2.Complies with or that plans therefore which have been submitted to the DWQ indicate that it will comply with the requirements of the Environmental Management Commission; 3.Is being effectively operated or will,when completed,be required to operate in accordance with the terms and conditions of the permit,certificate of approval,or other document of approval issued by the DWQ;and Has or,when completed,will have as its PRIMARY'rather than incidental purpose the reduction of water pollution. - ;.Is being used exclusively(1001/6)for waste treatment. b)`,r approved,the Tax Certification issued will incorporate all requested assets at the facility that meet the criteria for Tax Certification by DWQ. Therefore this application must include any new assets for which Tax Certification is being requested,as well as any assets previously receiving Tax Certification from DWQ for which Tax Certification is still needed. A.Applicant(Applicant is the owner of,and taxpayer for,the property described in this application for tax certification. Name of Applicant: Name of Facility: Blue Ride Paper Products Inc. Blue Ride Paper Products Inc. Address of Applicant,if different from facility where property located: Physical Address of Facility where property located(no P.O. Box): 175 Main Street Canton,NC 28716 (address) (city) (zip) (street address) (city) (zip) Business Relationship of Applicant to facility where property located: County where property located: Haywood Name of Contact Person at Facility where property located: Derric Brown Does the Applicant hold any NC Division of Water Quality Permits? ®Yes / ❑ No Title: Director Environment,Health,&Safety Phone Number: 828-646-6700 If yes,please list NPDES NC0000272 ; Stormwater NCS000105 Pormif NO(s): If wed,will this be the first Tax Certification issued for this Facility? If no,attach any previously issued tax LI ten I ® No certifications B.Complete this Section only if the Operator/User of the facility and equipment is different from the Owner of the facility. Name of Operator/User: Operator/User Address: (address) (city) (zip) Operator/User Contact Name: Relationship between Operator/User of facility and equipment and applicant: ATTACH A PROCESS SCHEMATIC TO YOUR APPLICATION The number of each item for which Tax Certification is being requested must be shown on the schematic*** Application Continues on Next Page -> DWOON OF WATER QUALITY TAX CERTIFICATION & EXEMPTION APPLICATION PAGE2 Waste Treatment Systems &Equipment: Waste treatment systems&equipment must be used exclusively for the abatement of water pollution qev 0a1014007 Forowa, Was asset listed in Asset Number, %of Use for Is this asset um one the permit(Yes/No) Vehicle Identification Pollution Year of Onginal Historical replacing a prior cons,Pnsae0 unom oamPalau Description of Waste Treatment Ststems orEquipment Number IN How is this equipment used for pollution abatement? Abatement Acquisition Cost- asset? Replacement of existing acid sewers stem Yes 190396, 191051, Reduction of effluent color 100 Yes ' p st y 190081, 190087,- 2006 $1,778,000 (Additional rotating to collect acidic waste streams from 190090, 190091, to WTP through neap Chlorine Dioxide generator,and Pine and 190092,190093, piping) Hardwood Fiberlines and convey to the on- 190094, 190095, e site wastewater treatment.plant. 190094 190095, Replacement includes the installation of new above-ground sewer routed to mixing location at the wastewater treatment plant. a e tp n t+ is to is Attach awi4arw pages if necessary •If Na asset is listed in the OM wromi,the description most ft Manifest as listea a a the current permit.If tlr asset is rat epeeifleally ladvol In the DWn parrot,the applicant must Often detailed Information as W why the asset should quality for Tax eeeficaaara When mNtying systems or equipment.DOR Is noteertifyirg Ne east of Na equipment or W ymr of ecquivi0sn. tilities: To qualify for tax certification,the building or section of building being applied for,must be used exclusively for water pollution prevention. A sketch of the building,square footage along with detail:, `ro how the building is used for water pollution prevention,is required. Land: To quality for tax certification,the land must be used exclusively for water pollution prevention. A schematic diagram of the facility detailing the land being applied for is required. The amount of land (acreage)is required and how this land is being used to prevent water pollution. For wastewater treatment and irrigation system list separately the acreage used for actual treatment from the acreage required by the facility's water quality permit for buffers and setbacks. SIGNATURE: I hereby certify that the above equipment,facilities and/or land are used for the purpose stated,and that the information presented in this application is accurate. Furthermore,I certify that any portable or mobile equipment listed on this application will be used exclusively in the state of North Carolina Applicant Signature:/f�j�-1 ' � Title: V.P E Date: 3/a•T (print name also) NOTICE: The penalty for false statement,representation or certification Of: t hit a � �a f.0/ t IM-1. herein includes Imprisonment and/or the assessment of civil penalties. (Name of Applicant Bus s Entity ,uwa DIVISION OF WATER QUALITY TAX CERTIFICATION & EXEMPTION APPLICATION PAGE2 Waste Treatment Systems& Equipment: Waste treatment systems&equipment must be used exclusively for the abatement of water pollution Rev 061012007 Was asset listed in Asset Number, %ol Usefor Is this easel the penult(YesiNit) vehicle ltlenllecedon Pollullw years[ Original Historical repladnga prior Description of Waste Treatment Systems or(Fe,uhment Nu.b.,WIM _Haw is ft.e ul mart used for polt.tim abatement? flud...nt ACII.Isillon Cast- asset? Replacement of existing acid sewer system Yes 190396, 191051, Reduction of effluent color 100 2006 $1,778.000 Yes —190081, 190087, (Additional Willing NOWto collect acidic waste streams from I90090, 190091, no WCP through net - Chlorine Dioxide generator,and Pine and 19009190093, - piping) Hardwood Piberlines and convey to the on- 190092, 19009 site wastewater treatment plant. 192424 _ Replacement includes the installation of new / r f above-ground sewer routed to mixing I location at the wastewater treatment plant. �l Grit chamber,barscreens,low-lift pumps, a carbon dioxide pH control,two(2)200' h .l diameterclarifters,sulfuric acid pHeontroi, nutrient feed,calcium carbonate addition, two(2)2.3 million gallon aeration basins, polymer addition,on-line respiratory system, i r one(1)150'diameter clarifier,two 200' clarifiers,8"flume,oxygen for re-aeration, and four(4)belt presses and associated modifications related to the Canton Modernization Project —. ARdch adtli,oiMl pages it necessary, 'Ittheasset is listed In Me DWa permit,medesedplm muslbe Identical as listed on me current permit It Me asset is not specifically listed In"DWa parent,Me appeolal moatatt ldetailed Information as towhy the asetshauld que111y for Tam Certification. "Wren ceasing aysiems aroquipment DENR Is not aenlfying Me wslel the epulpmmlor me yearat acquhWOM1 Facilities: To qualify for tax certification,the building or section of building being applied for,must be used exclusively for water pollution prevention. A sketch of the building,square footage along with detai as to how the building is used for water pollution prevention,Is required. - Land: To qualify for tax certification,the land must be used exclusively for water pollution prevention. A schematic diagram of the facility detailing the land being applied for Is required. The amount of land (acreage)is required and how this land is being used to prevent water pollution. For wastewater treatment and Irrigation system list separately the acreage used for actual treatment from the acreage required by the facility's water quality permit for buffers and setbacks. SIGNATURE: I hereby certify that the above equipment,facilities and/or land are used for the purpose stated,and that the information presented in this application is accurate. Furthermore,I certify that any portable or mobile equipment listed on this application will be used exclusively In the state of North Carolina Applicant Signature: Title: Date: (print name also) NOTICE: The penalty for false statement,representation or certification Of: herein Includes Imprisonment and/or the assessment of civil penalties. (Name of Apptleant Business Entity) rcwo Display. Description Original ,Net Book Repair Total. 4l evel Asset Number l - Seq Cost Value,, Cost Cost 1-4 1 190396 MOTOR 400,000.00 382,577.29 5,233.81- 12,188.90 Total 400,000.00 382,577.29 5,233.81- 12,188.90 w i t "DISPI;3y ,, , .eve , " Description , In� � .:,,..Orl ��_Net Book 7Total se�j 0Cost ty 191051 PIPING FOR ACID SEWER P1 400,000.00 378,900.211 418,704.23-1 I 397,604.44- Total 400,000.00 37 418, 397,604.44- ri I.X3 Display DescNptlon Odginel Net'Book Repair - . 'Total �+ Level Asset Number Seq Cost Value Cost Cost 4. O 1 190081 PUMP 400,000.00 381,925.66 76,507.03- 60,432.69- Total 400,000.00 381,925.66 78,507.03- 60,432.69- � cr— Display I eyel Asset Number . Descnpfion Original 'Net Repair Total Seq, Cost, Value, Cost, - . Cost O 1 190086 PUMP,ACID SEWER PUMP k 37,607.12 36,048.07 1,559.05 1 u .2 190087 PUMP 78,507.03 75,890.54 78,507.03 81,123.52 V" Total 116,114.15 111,938.61 78,507.03 82,682.57 �� Display _ Description Orlginal Net Book Repair Total cs Level "Asset Number Seq, Cost -Value Cosy Cosh >L 1 190090 PUMP,ACID SEWER#2 37,607.12 36,048.07 1,559.05 .2 190091 PUMP 5,233.81 5,059.38 5,233.81 5,408.24 w .2 190092 MOTOR,ACID SEWER PIT P . .3 190093 MOTOR �J-- . .3 190094 PUMP,ACID SEWER PIT . . .4 190095 PUMP Total 42,840.93 41,107.45 5,233.81 6,967.29 r D_'isplay Level Asset Number Description Original' :Net Book Repair Total S� Seq.,, _ .. . S.. -., `. Cost - Value ..Cast 1 192424 PIPING FOR ERCO PROJECI 418,704.23 404,749.62 418,704.23 432,658.84 Total 418,704.23 404,749.62 418,704.23 432,658.84 ^^�, l` TOTAL INFLUENT = LOW LIFT RETURN ACTIVATED SLUDGE r------------- -------a SE 1 PRIMARY INFLUENT I EFFLUENT OUTFACE PRIMARY AERATION SECONDARY FLOW METER FINAL CLARIFIERS 'PE BASINS CLARIFIERS CASCADEAERATION EFFLUENT PRIMARY EFFLUENT DIFFUSER 29.9 MGD CANTON EFFLUENT _ ' WW 'LL _ 0.9 MGD 1 SECONDARY EFFLUENT LOW LIFT MILL ....... GRITCHAMBER AEROBIC ,,,,•i .......... ....... ........................ SEWER BAR SCREENS I DIGESTER(S) 26 to 29 MGD PUMPS-4 X 15 MGD 1 WASTE SLUDGE ACID FILTRATE SEWER 0 to 3 MGD SLUDGE OEWATERING PROCESS AND COMPLIANCE SAMPLE LOCATIONS 1 . 'LL=LOW LIFT-TIME PACED DEWATERED SLUDGE 'PE=PRIMARY EFFLUENT-TIME PACED TO LANDFILL •BE=SECONDARY EFFLUENT-FLOW PACED FINAL EFFLUENT-GRAB(pH,temp,cond,DO&fecal) ( PRIMARY CLARIFIERS AERATION BASINS/AEROBIC DIGESTERS SECONDARY CLARIFIERS 2- 200 FT DIA X 14.75 FT SWD 2-2.3 MGAL(ONE OR BOTH USED FOR AEROBIC DIGESTION) 2- 200 FT CIA X 12 FT SWD 3.47 MGAL,EACH 2-3.4 MGAL USED FOR ACTIVATED SLUDGE 2.82 MGAL,EACH 11.4 MGAL TOTAL AVAILABLE VOLUME 1-125 FT DIA X II FT SWD 1-150 FT DIA X 14 FT SWD 1.01 MGAL 20 SURFACE AERATORS 1.85 MGAL SPARE CLARIFIER USED FOR SPILL COLLECTION 125156 HP, 1.3 LBS 02 PER HP-HR SPARE CLARIFIER USED FOR SEASONAL USE RETURN SLUDGE 50 TO 100 WASTE SLUDGE 2 TO 5 LIN AV l Figure 1 - 2001 to 2005 WASTEWATER FLOW DIAGRAM t t<t 9 (typical) Blue Ridge Paper Products, Inc. V -y Canton Mill NPDES NC 0000272 Pago 1 .......... ...................... TOTAL INFLUENT = LOW LIFT + ACID SEWER RETURN ACTIVATED SLUDGE ACID •AS SEWER r— i 0 to 3 MGD ......................................... 1 i SE i • "•••••••••••••••••••"" I PRIMARY INFLUENT ' EFFLUENT OUTFACE PRIMARY AERATION SECONDARY FLOW METER FINAL CLARIFIERS '•'•..•'PE BASINS CLARIFIERS CASCADEAERAnON EFFLUENT PRIMARY EFFLUENT DIFFUSER 29.9 MGD CANTON EFFLUENT r WW LL 0.9 MGD SECONDARY EFFLUENT LOW LIFT MILL IF GRITCHAMBER AEROBIC •i SEWER BAR SCREENS .......... 1 ............................... DIGESTERS) 26 to 29 MGD PUMPS-4X 15 MGD I WASTESLUDGE 1 FILTRATE SLUDGE DEWATERING PROCESS AND COMPLIANCE SAMPLE LOCATIONS I 'LL=LOW LIFT-TIME PACED • 'AS=ACID SEWER-TIME PACED DEWATERED SLUDGE 'PE=PRIMARY EFFLUENT-TIME PACED TO LANDFILL 'SE=SECONDARY EFFLUENT-FLOW PACED FINAL EFFLUENT-GRAB(pH,temp,cond,DO&fecal) PRIMARY CLARIFIERS AERATION BASINS/AEROBIC DIGESTERS SECONDARY CLARIFIERS t 1� 1 2- 200 FT DIA X 14.75 FT SWD 2-2.3 MGAL(ONE OR BOTH USED FOR AEROBIC DIGESTION) 2- 200 FT DIA X 12 FT SWD 3.47 MGAL,EACH 2-3.4 MGAL USED FOR ACTIVATED SLUDGE 2.82 MGAL,EACH 11.4 MGAL TOTAL AVAILABLE VOLUME 1 -125 FT DIA X II FT SWD 1-150 FT DIA X 14 FT SWD 1.01 MGAL 20 SURFACE AERATORS 1.85 MGAL SPARE CLARIFIER USED FOR SPILL COLLECTION 125156 HP, 1.3 LBS 02 PER HP-HR SPARE CLARIFIER USED FOR SEASONAL USE RETURN SLUDGE 50 TO 100% WASTE SLUDGE 2 TO 5% Figure 2 - 2006 WASTEWATER FLOW DIAGRAM AFTER ACID SEWER PROJECT (typical) �1 Q Blue Ridge Paper Products, Inc. Canton Mill NPDES NC 0000272 ti CANTON MILL �re-Vk Gv.S Pollution Control Tax Certificates L Certificate Permit CMP? Air or Number Number Description Y/N Water 51 20065 No. 11 Recovery Furnace N Air 153 20066 Riley Bark-Coal, Waste Fuel Boiler N Air 155 20067 No. 10 Recovery Furnace N Air 29 20068 Riley Coal Boiler N Air 29 20069 Big Bill Coal Boiler N Air 29 20070 Peter G. Coal Boiler N Air 51 20152 Black Liquar Oxidation System N Air 20294 20294 No. 4 Coal Boiler N Air 20386 20386 Lime Slackers (4 Lime Kiln) N Air 20055 20392 No.4 Lime Kiln N Air 20427 20427 Tall Oil Scrubber N Air 20055 20451 No. 51-ime Kiln N Air 20468 20468 NCG and Condensate Stripper System Y Air 137 20468 Pine Blow Tank N Air 20503 20503 NCG and Condensate Stripper System Y Air 20485 20485 No. 1 Fiberline Scrubber Y Air 20486 20486 No. 2 Fiberline Scrubber Y Air 20487 20487 No. 5 Lime Kiln Slacker Y Air 20488 20488 No. 5 Lime Kiln Dust System Y Air 20496 20496 White LiquPr Oxidation System Y Air 20067-A 20d47-A No. 10 Recovery Boiler Demister Y Air 20497 20497 No. 11 Recovery Boiler Demister Y Air 20498 20498 No. 4 Lime Kiln Dust Syatem N Air .94 Wastewater Treatment Plant Work N Water No. 6 Landfill N Solid ON 4Ei NC000272 Water Pollution Control Facilities-CMP Y Water TCS-292 44-01 No. 5 Landfill N Solid TCS-238 1533 Eliminate Backwash Overflow Discharge To Pigeon River _ TCS-502 BFR 5`C1FA 08901.R02 ;No.4 Power Boiler Separated Overfire Air(SOFA)System 4/5/2003 TALE �� Tax Certification Inspection Report Determination Facility:..................................................................Blue Ridge Paper Products, Inc. Tax Certification Number:............................................TCS-AV-103 Inspection Date:..................................................................2/6/2008 1. 94 Wastewater Treatment Plant Work Qualifies? Yes 0 No ❑ Comments: A-< '+ *a 90396 ) l l l O51/ /C1 b0r'1 r /1^IOp SC- /iOpS � !9 0 c10, oacc, , 1' eOogI /y cc,93*l`_ iav 2 q, I'Z( .� l9L 2- 2. Water Pollution Control Facilities-CMP Qualifies? Yes Q No ElComments: Ce,-44—�/A 55 T L-`1 y l „ dri- -NC-ecrxy z7?- BLUE RIDGE PAPER PRODUCTS BLUE RIDGE PAPER PRODUCTS Tax Certification TCS-AV-103 Tax Certification TCS-AV-103 2/6/2008 2/6/2008 ur07 E Acid Pumps at ERCO Pump at k2 Fibedine Acid Pipe across river Acid pipe to Distribution and Pir aarnsc fiver Rnr � I V BLUE RIDGE PAPER PRODUCTS INC. M 1 2 M 7 Feb 2008 Certified) ail I _ Return R i t Requested Mr. D. Keith Haynes 7007 0710 0003 7311 4313 Environmental Specialist Division of Water Quality North Carolina Department of Environment and Natural Resources Asheville Regional Office 2090 US Highway 70 Swannanoa, North Carolina 28778 Subject: NPDES NC0000272 Extension Request for 2007 Dioxin in Fish Tissue Report Canton Mill Dear Mr. Haynes- The Canton Mill requests a 60-day extension for submittal of the 2007 Dioxin in Fish Tissue Report required under Part I, Condition A. (9.)of the subject permit. Based on the dates of fish tissue sample collection, the revised due date for the 2007 report will be 4/16/2008. Please contact us if you have questions concerning this request. Sincerely- -� Paul S. Dickens R. Derric Brown 714e-4-- --• -a- — Director, Environmental, Health and Safety 7007 0710 0003 7311 4313 browndb@blueridgeepaoer.com o:e 828-646-2318 Lai 8 1sa �z, a � 3�p 3 • _ O y 1 m b O m m 9 •g� m V7 S 1 H ag m m rn = zxA n_ 175 Main Street • PO Box 4000 North Carolina 28716 • 828-646-2000 " Raising Your Expectations \ Diu BLUE RIDGE PAPER PRODUCTS INC. January 22, 2008 CERTIFIED MAIL Return Receipt Requested 7007 0710 0003 7311 3132 D. Keith Haynes Environmental Specialist North Carolina Department of Environment And Natural Resources Division of Water Quality 2090 US Highway 70 Swannanoa, NC 28778 Subject: NPDES NC0000272 2007 Annual Average Color Blue Ridge Paper Products, Inc. Canton, NC Dear Mr. Haynes - This letter and attachment document the 2007 average annual color discharge from the Blue Ridge Paper Products, Inc. mill in Canton, North Carolina. The average secondary effluent color discharge for the calendar period 1 Jan 2007 through 31 Dec 2007 was 36,092 lbs/day. The attachment provides daily wastewater discharge flows and secondary effluent true color from the mill during 2007. Sincer , Nick McCracken Paul S. Dickens Water Compliance Coordinator Manager, Environmental Affairs 828-646-2874 828-646-6141 mccran@blueridgepaper.com dickep@bin„eridgepaper.cwm 7 . Attachment: Daily flow and color discharge for 2007 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations Keith Haynes, NC DENR DWQ 22 Jan 2007, Page 2 Distribution C File- Water L. Cooper J. Pryately B. Shanahan D. Brown M. Ferguson 175 Main Street PO Box 4000 Canton, North Carolina 28716. 828-646-2000 Raising Your Expectations • 1 S N pS S S S �N�f�33ll S p N QN C pN N N �N N pN N N pN N yN J� �N N 3O p pNFa p g� C ; y e + wj +p� +(n v o N a N !3 a N a !3 N 13 a 13 N a 13 N a IS N N a f3 f3 O N 13 a N N 13 N a f3 !3 13 13 f3 a f3 a N 13 N f3 N a f3 13 0 N N a N a d G m � saaas � § asass � aos � assssssosssaa � � a � asss � § � aosasso � s � � � § asas � Zvo J P J `J � � � (N.+ g8 $ `Jm = �°d � 8Fa9N � eNm � SSB' � voS `J +m �' A.� N �+oS � � H � $ `6�' emo � i" Su $ Po' Sm � � fo' m $ v� 'J �^ on v F o Zo n O 0 _b 0 O _0 S O O1 J YNi +_J N fJ 0 _ONi J N a a O 1N0 0 0 + _N N N $ N Y L V OOi CNi 0 V V N NOONi 0 + N N N A fO _A _INii V Ian A A N _+ + $ N N m N_ O y O � A � Iaa l�.l � Fina3 ra3 � ro � � � a £ � mEm �Cn � [�Wu [_?u Ep?pa � ynaaa Ida a � uNw�' ro IL"� r�' S.? tNl Neo�'. wL+" wC," � m� ��n � [�a �+Cu" C+" +eC" � i' � mN tNnaN N N N N Na N N N N N N N Na + > V W N N V N N N N N N N m N N N N N N N N N N m m m . 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NT . .4a LV JVP -O- - myAYTC - PV - O - - - = ( IJ N J 8O21 O+ P uNi ip N Y N 10 0 m O m b Ia0 N INn O ISl O sp�pp�papp � � a `� � Oa � Oap� Ja �p � o � � a � � o� oao� Noap�po�ooaoa � p�p � a � S � � � a � � SpHpp�pS � � SOa � p� � a � �ap�p � � pap d `�_� ONI N N N OpNI IONpI J 0 In INn 0 m V N N m N N Y N p N� N T q N q N > N y N T V L N G 4 G INiI (NJ N N > G > fN�l Ly1 A L W Y 4 N N N y N A A q A N OyI In N L 4 3 b m O b N A N Y p N J J N + N 4N1 O 4Ni g N L O 401 N A O N N + N O N $ �+ N N fNil m CI J S !OJ N 111 O N �a0 + Y O $ L IOO + O N 0 fN.l N IJp b o p F ((JJ 4411 !J 4411 y L1 /� y �l f� y�l �l I� Ii N y yJ p yf�l f� N {{��}} fJ 41 fJ N 0 J i JV S p ia N y� t Sn N S fJ pap yal $ V IyND mim ApO V a N + N b JW(� N a f+ 1L01 q+ u V m J y i G O �+ A +Q flnv V 4) N O!O O 0 + �v N + A p N a pV N T V O m tN0 O N N IO N T m 10 N N O J 0 0 0 OI 0 J 0 J A 0 41 N O b N foil + V N o + 0 T 41 N > + N J N A N O m 10 O O + O O O 2007 Discharge Color Data,continued NPDES Permit No.NC0000272 Date WTP Flow Sao Eff Color Data WTP Flow Sao Ell Color Date WTP Flow Sao EH Color mad Ibs/day mad Ibs/day mgd Ibs/day 7/1/20W 25.98 39.526 9/12007 26.72 43,455 11/12007 23.57 35,187 72J2007 25.45 33,960 922007 26.16 41.235 1122007 23.32 31,507 7/3/2C07 26.14 40,549 9/8/2007 25.00 46,496 11WO07 22.50 28.898 7/42007 25.96 40.703 9/42007 25.35 38.690 11/412007 21.97 29.317 7152007 26.94 34,601 9152007 24.79 44.037 11/520W 24.22 31,511 7/N2007 25.59 40.763 9162007 26.24 45,957 11/8/20W 24.42 27.9D2 7172007 25.56 40,076 9/7/2007 25.75 53.474 11220W 23.52 36,681 7/6/2007 25.P2 38.491 9/8/2007 25.05 40,948 11/8/2007 23.81 41.105 7/9/2007 26.83 36,921 9192D07 24.86 30.685 11MM7 23.42 37,697 7/102007 2727 39,346 9/10/2007 25.62 31.196 11/102D07 24.57 44,261 7/112007 26.63 38.644 9/112007 24.94 36,192 11/112007 23.21 39.876 7/12/2007 26.84 47,903 SVIM007 23.93 28.140 11/12/2007 23.44 33,233 7/13/2007 26.31 45,421 9/13/2007 26.49 36232 11/132007 22.96 34.0a5 711420W 26.16 37,512 9/142007 29.30 39.587 11/142007 23.24 40,703 71IW2007 25.72 35.179 9/152007 26.40 35,669 11/152007 24.61 42.691 7/162007 25.76 37,382 9/162007 25.83 171.907. 11/1612007 24.42 37,270 7/172007 26.56 45,631 9/172007 27.25 123,405, 111172007 23.08 48230 7/18/2D07 26.98 45,285 9/182007 27.14 55.682 11/182007 24.36 35,350 7/19f2007 26.05 46.058 9/192007 27.13 42085 111192007 24.80 42.814 7/202007 26.33 34.256 9202007 26.15 37,075 11202007 24.70 37,296 721/2007 25.26 36,235 9/21/2007 26.39 31,253 11212007 24.86 36,9D5 7/22/2007 26.31 35,986 9=2007 26.22 43,516 11222007 26.09 40.472 7232007 26.63 33.314 9232007 27.01 38520 11232007 24.46 43.247 7242007 27.08 39,523 9242007 27.07 43,798 11242007 23.96 41,164 7252007 26.64 34,216 9252007 27.61 37,303 11252007 26.09 43.301 7/26/2007 25.96 35,940 926/20W 26.37 26.171 11262007 25.10 42,W6 7/27/2007 26.41 35,902 927/2007 24.70 35,226 11272007 24.95 39,343 7282007 27.79 4 .m 928/2007 24.22 W.W9 IIIMO07 25.10 93,332 7/2912007 26.64 39.992 9292007 24.60 37.135 11292007 25.23 34,719 7/30/2007 27.31 39,176 9/302007 24.48 32,462 11/302007 24.96 36.221 7/31/2007 25.53 29,383 10/1/2007 24.45 33,850 12/12007 25.02 36.308 8112007 25.69 29.797 10/2J2007 24.96 36.845 1222007 25.80 41,743 a220W 26.19 41,501 101=007 26.06 49.771 12WO07 26.42 4$747 a132W7 25.62 29,059 10/42007 26.18 42.358 12/42007 25.43 37.327 aF4/2007 25.57 31,348 10/52607 25.30 38,613 12/52W7 24.74 35,902 8/52W7 25.80 34.428 10/612007 24.46 42.431 12/612007 26.05 50.621 8/62007 26.29 3%247 10172007 24.03 4g090 12f/2007 24.43 47,473 8172007 26.97 36.170 10/8/2007 23.87 31.056 121MD07 24.10 45.425 8/8/2007 25.65 48212 10/92A07 24.20 32,494 12192007 24.71 45.132 e/9/2007 25.96 44,384 10/10/2007 23.97 42,581 12/lQ2007 24.03 44,090 8/102007 2594 38,725 10/11/2007 24.48 42.058 1211 W007 23.68 46,6MB 8/112007 25.94 34,614 10H22D07 24.52 39.672 12/1M007 25.04 41.558 BIIM007 25.16 33,364 10/132D07 25.34 W.814 12/132007 25.08 43,716 8113/2DW 25.30 28,274 101142007 25.59 40,977 12/142007 24.08 W.739 BH4/2007 24.68 30.051 10/15/2007 23.64 44.952 12/152007 25.19 40,336 8/15/2007 24.10 30,762 10/16/2007 26.32 48.511 12/162007 25.87 38.836 8/16/20W 25.44 35.008 10/172007 25.64 41,484 12/172007 25.96 37,889 8/172007 24.67 39,709 WIM007 25.40 37,707 12/182007 26.10 37,005 8/18/2D07 24.95 41,409 ION92007 26.69 48,748 12/192007 26.83 37.145 81192D07 26.10 37,222 1020/2007 24.46 41.615 12/20/2007 26.41 35,242 81202DW 26.05 34,544 102f2007 2520 38,251 1221=7 26.73 38.121 8212007 25.92 37.398 IOIW2007 25.55 30,685 12222007 26.66 44.469 at=007 24.89 35,535 1023/2007 25.47 39,298 122=007 26.13 41,624 823/2007 26.80 41,797 10242007 25.31 34,618 12/242007 26.78 38.862 82420W 26.47 27.595 1025/2007 22.60 30.911 12252007 26.06 42.599 8252007 28.12 4203 1026/2007 24.18 22.506 12262D07 26.88 44,163 =62007 28oD 45.303 10272007 25.71 22.943 12272007 25.29 42.606 827/2007 26.35 33,403 10282007 26.06 24,361 12282007 26.81 46,731 8/28/2007 26.81 39,129 10/29/2007 25.15 24.121 12292007 2573 41,630 8292007 25.6E 36,4W 10/302007 23.08 34,455 IV302007 26.62 t4.624 81302DW 26.0 37,534 1 1013112OG71 2221 1 31,304 1 12MM0071 25.10 1 39.564 8/312007 28.26 37.474 Total Color Discharge lbs: 13,173.598 Days In 20D7 365 Annual Average Color lbslday 36.092 F Ve r1fF Q R William G.Ross Jr.,Secretary `OIsft 0� f� r r A pl F' rolina Department 'ironment and Natural Resources Coleen H.Sullins,Director Division of Water Quality Y Asheville Regional Office SURFACE WATER PROTECTION January 15, 2008 Derric Brown Blue Ridge Paper Products Inc PO Box 4000 Canton NC 28716 SUBJECT: Compliance Evaluation Inspection Canton Mill Permit No: NC0000272 Haywood County Dear Mr. Brown: Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection, which I conducted at the facility on Janua�8, 20082008. The facility was found to be in Compliance with permit NC0000272. Please refer to the enclosed inspection report for additional observations and comments. If you or your staff has any questions, please do not hesitate to contact me at 296-4500. Sincerel , Keith Hay s Environmental Senior Specialist Enclosure cc: John J Pryately, ORC Central Files Asheville Files G:\WPDATA\DEMWQ\Haywood\Blue Ridge Paper 00272\CE1010808.doc l4 hCarolma �aturally 2090 U.S.Highway 70.Swannanoa,NC 28778 Telephone:(828)296-4500 Fax:(828)299-7043 Customer Service 1 877 623-6748 United States Environmental Protection Agency Form Approved. EPA Washington,D.C.20460 OMB No.2040-0057 Water Compliance Ins ectior Re olt Approval expires8-31-98 Section A: National Data System Coding(i.e.,PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I NI 2 15I 31 NC0000272 111 121 08/01/08 117 181 Cl 191 SI 20IJ Remarks 21IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII6 Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 CIA --------Reserved ------ 67I 169 70I II 71 UI 721 w I 73I I w 174 75I I I I I I� I 180 Section B: Facility Data L Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 11:00 AM 08/01/08 05/08/01 Canton Mill 175 Main St Exit Time/Date Permit Expiration Date Canton NC -28716 01:45 PM 08/01/08 06/11/30 Name(s)of Onsite Representative(s)/Tilles(s)/Phone and Fax Numbers) Other Facility Data John J Pryately/ORC/828-646-6720/ Lori white Cooper/ORC/828-646-2382/ Name,Address of Responsible Officialfrille/Phone and Fax Number Contacted Derric Brown,PO Box 4000 Canton NC 28716//828-646-2318/ No Section C: Areas Evaluated During Inspection(Check only those areas evaluated) Permit Flow Measurement Operations&Maintenance E Records/Reports _ Facility Site Review EfFluentlReceiving Waters Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s)and Signature(s)of Inspector(s) Agency/Office/Phone and Fax Numbers Date Keith Haynes ARO WQ//828-296-4500/ q. Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date - Roger C Edwards RHO WQ//828-296-4500/ ( iSb I - EPA Form 3560-3(Rev 9-94)Previous editions are obsolete. Page# 1 1 NPDES yr/mo/day Inspection Type 3I NC0000272 It1 12� 08/01/08 I17 is Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) The WWTP appeared to be operating normally and was adequately maintained. Page# 2 Permit: NC0000272 Owner-Facility: Canton Mill \ Inspection Date: 07/08/2008 Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ n n n Does the facility analyze process control parameters,for ex:MLSS,MCRT,Settleable Solids,pH,DO,Sludge ■ n n ❑ Judge,and other that are applicable? Comment: Yes No NA NE Permit (If the present permit expires in 6 months or less). Has the permiltee submitted a new application? n n ■ n Is the facility as described in the permit? ■ n n n #Are there any special conditions for the permit? ■ Cl n n Is access to the plant site restricted to the general public? ■ n n n ■ Is the inspector granted access to all areas for inspection? nnn Comment: Yes No NA NE Bar Screens Type of bar screen n a.Manual—, --- b.Mechanical ■ Are the bars adequately screening debris?- - ■ n n n Is the screen free of excessive debris? ■ n n n Is disposal of screening in compliance? ■ n Cl O ■ nnn Is the unit in good condition?' Comment: Yes No NA NE Grit Removal Type of grit removal n a.Manual b.Mechanical ■ Is the grit free of excessive organic matter? ■ n n n ■ nnn Is the grit free of excessive odor? ■ nnn #Is disposal of grit in compliance? Comment: Yes No NA NE Primary-clarifier — ■ Is the clarifier free of black and odorous wastewater? ' nnn Page# 3 Permit: NC0000272 owner-Facility: Canton Mill Inspection Date- 01/08/2008 Inspection Type: Compliance Evaluation Yes No NA NE Primary Clarifier ■ ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Is the site free of weir blockage? - ■ ❑ nn Is the site free of evidence of short-circuiting? Is scum removal adequate? ■ n ❑ n Is the site free of excessive floating sludge? Is the drive unit operational? Is the sludge blanket level acceptable? ■. nnn Is the sludge blanket level acceptable?(Approximately Y.of the sidewall depth) Comment: Yes No NA NE Aeration Basins Ext.Air Mode of operation Surface Type of aeration system —FI'(l—f] -- Is the basin free of dead spots? ■ nnn Are surface aerators and mixers operational? Are the diffusers operational? ■ nnn Is the foam the proper color for the treatment process? ■ n ❑ ❑ Does the foam cover less than 25%of the basin's surface? ■ nnn Is the DO level acceptable? • nnn ■ Is the DO level acceptable?(1.0 to 3.0 mg/I) Comment: One aerator was down for repairs Yes No NA NE Secondary Clarifier ■ nnn Is the clarifier free of black and odorous wastewatefl ■ nnn Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? ■ 0n Is the site free of weir blockage? ■. n ❑ n Is the site free of evidence of short-circuiting? ■ nnn —is-scum removal adequate? ■ n _ Is the site free of excessive Floating sludge? Page# 4 \ � t a Permit: NC0000272 owner-Facility: Canton Mill Inspection Date: 01/0812008 Inspection Type: Compliance Evaluation Yes No NA NE Secondary Clarifier Is the drive unit operational? ■ np ❑ Is the return rate acceptable(low turbulence)? ■ 0 ❑ n Is the overflow clear of excessive solids/pin floc? ■ nn ❑ Is the sludge blanket level acceptable?(Approximately'/.of the sidewall depth) Comment: Yes No NA NE Flow Measurement-Influent ■ nnn #Is flow meter used for reporting? ■ Q ❑ Is flow meter calibrated annually? ■ n ❑ n Is the flow meter operational? ■ nnn (If units are separated)Does the chart recorder match the flow meter? Comment: Yes No NA NE Flow Measurement-Effluent ® ❑ ❑ ❑ #Is flow meter used for reporting? ■- -� 0 Is flow meter calibrated annually? ■ nnp Is the flow meter operational? (If units are separated)Does the chart recorder match the flow meter? Comment: - Yes No NA NE ' Effluent Pipe ■ nnn Is right of way to the outfall properly maintained? ■ nnn Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? Comment: - -- --- - -- Page# 5 ECE0 E v I D OCT 2 5 2007 BLUE RIDGE PAPER PRODUCTS INC. WATER QUALITY SECTION ASHEVILLE REGIONAL OFFICE A 22 Oct 2007 Ce?tified Mail Return Receipt Requested 7007 0710 0003 73119653 Judy Ballard Haywood County Tax Assessor 215 N Main Street Waynesville,NC 28786 Subject: Blue Ridge Paper Products Inc. Request for Tax Certification Acid Sewer Project NPDES NC0000272 Ms.Ballard, The Blue Ridge Paper Products Canton Mill hereby requests Tax Certification for the Acid Sewer system. The sole purpose of the system is to reduce pollution. A copy of the North Carolina Division of Water Quality Application for Tax Certification and Exemption(Form TC-WQ) is enclosed. Per Form TC-WQ instruction,two copies have also been submitted to the North Carolina Division of Water Quality, Construction Grants and Loans Section in Raleigh. If you have any questions regarding this issue, do not hesitate to contact us. Sincerely, David Greene Paul Dickens Environmental Projects and Compliance Engineer Manager,Environmental Affairs 828-646-2465 828-646-6141 greened@blueridgepaper.com dickep@blueridgepaper.com Derric Brown Director,Environmental,Health, &Safety 828-646-2318 browndb@blueridgepaper.com 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations Judy Ballard, Haywood County Tax Assessor 10/22/07, Page 2 cc (letter only): Roger Edwards—NCDENR DWQ Aeith Haynes—NCDENR DWQ Derric Brown—BRPP Heidi Howard—BRPP Lori Cooper—BRPP Blue Ridge Paper Products Inc 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations \O�OFwgT�RQG Michael F.ossJr.,Secemor William G.Ross Jr.,Secretary Norlhi Carolina Department aronment and Natural Resources 7 Coleen H.Sullins,Director L E i Division of Water Quality Asheville Regional Office SURFACE WATER PROTECTION October 9, 2007 Derric Brown Blue Ridge Paper Products Inc PO Box 4000 Canton NC 28716 SUBJECT: Compliance Evaluation Inspection Canton Mill Permit No: NC0000272 Haywood County Dear Mr. Brown: Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection conducted on September 19, 2007. Roger Edwards and I of the Asheville Regional Office conducted the Compliance Evaluation Inspection. The facility was found to be in Compliance with permit NC0000272. Please refer to the enclosed inspection report for additional observations and comments. If you or your staff has any questions, please do not hesitate to contact me at 296-4500. R yn s Environemntal Senior Specialist Enclosure cc: John J Pryately, ORC Central Files Asheville Files Nr"o�,�hCarohna dvaturally 2090 U.S.Highway 70,Swannanoa,NC 28778 Telephone:(828)296-4500 Fax: (828)299-7043 Customer Service 1 877 623-6748 United States Environmental Protection Agency Form Approved. Washington,D.C.20460 EPA OMB No.2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding(i.e.,PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fee Type 1 I NI 2 L1 31_ NC0000272 111 121 07/09/19 1 17 181 Cl 191 J c1 201 Remarks U L 21111111111111111111111111111111111111111111111116 Inspection Work Days Facility Self-Monitoring Evaluation Rating 81 CA ------------Reserved----------- 671_ 1 69 701 LJ I 71I 1 721 NI 73I I 17a 751 I I I I I I I eo Section B: Facility Data J w Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) Canton Mill 09:30 AM 07/09/19 05/08/01 175 Main St Exit Time/Dale Permit Expiration Date Canton NC 28716 11:55 AM 07/09/19 06/11/30 Names)of Onsite Represenlative(s)lrilles(s)/Phone and Fax Number(s) Other Facility Data John J Pryately/ORC/828-646-6720/ Name,Address of Responsible Official/title/Phone and Fax Number Derric Brown.PO Box 4000 Canton NC 28716//828-646-2318/ Contacted No Section C: Areas Evaluated During Inspection(Check only those areas evaluated) Permit E Flow Measurement (.Operations&Maintenance 0 Facility Site Review Effluent/Receiving Waters Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s)and Signature(s)of Inspector(s) Agency/Office/Phone and Fax Numbers Date /{'.( Keith Haynes ARO WQ//828-296-4500/ Roger C Edwards ARO WQ//828-296-4500/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date s Roger C Edwards RHO WQ//828-296-4500/ �� O EPA Form 3560-3(Rev 9-94)Previous editions are obsolete. Page# 1 NPDES yr/mo/day Inspection Type 1 3I NC0000272 I11 12I 07/09/19 1 " 18,_' Section D: Summary of Finding/Comments(Attach additional sheetsof narrative and checklists as necessary)The facility appeared to be well maintained and properly operated. A recent spill within the plant had caused increased color to the effluent and some foaming downstream. Page 9 2 r Permit: NC0000272 Owner-Facility: Canton Mill Inspection Date: 09/19/2007 Inspection Type: Compliance Evaluation Operations &Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters,for ex: MLSS,MCRT,Settleable Solids,pH,DO,Sludge ■ ❑ ❑ ❑ Judge,and other that are applicable? Comment: Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ■ ❑ ❑ ❑ Is the facility as described in the permit? ■ ❑ ❑ ❑ #Are there any special conditions for the permit? ■ ❑ ❑ ❑ Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: Permit is currently in the renewal process Flow Measurement-Effluent Yes No NA NE #Is Flow meter used for reporting? ■ ❑ ❑ ❑ Is Flow meter calibrated annually? ■ ❑ ❑ ❑ is the flow meter operational? ■ ❑ ❑ ❑ (If units are separated)Does the chart recorder match the flow meter? ■ ❑ ❑ ❑ Comment: Bar Screens Yes No NA NE Type of bar screen a.Manual ❑ b.Mechanical ■ Are the bars adequately screening debris? ■ ❑ ❑ ❑ Is the screen free of excessive debris? ■ ❑ ❑ ❑ Is disposal of screening in compliance? ■ ❑ ❑ ❑ Is the unit in good condition? ■ ❑ ❑ ❑ Comment: Need to install guard over the chain Grit Removal Yes No NA NE Type of grit removal a.Manual ❑ ' b.Mechanical ■ Page# 3 Permit: NCO000272 Owner-Facility: Canton Mill Inspection Date: 09/19/2007 Inspection Type: Compliance Evaluation Grit Removal Yes No NA NE Is the grit free of excessive organic matter? ■ ❑ ❑ ❑ Is the grit free of excessive odor? ■ ❑ ❑ ❑ #Is disposal of grit in compliance? ■ ❑ ❑ ❑ Comment: Primary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ❑ ■ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? ■ ❑ ❑ ❑ Are weirs level? ■ ❑ 0 fl Is the site free of weir blockage? ■ 0 0 0 Is the site free of evidence of short-circuiting? ■ ❑ ❑ ❑ Is scum removal adequate? ■ ❑ ❑ ❑ Is the site free of excessive floating sludge? ■ ❑ ❑ ❑ Is the drive unit operational? ■ ❑ ❑ ❑ Is the sludge blanket level acceptable? ■ ❑ ❑ ❑ Is the sludge blanket level acceptable?(Approximately Y.of the sidewall depth) ■ ❑ El ❑ Comment: This clarifier should have black and odorous waste. The 1 MGD of the three primaries is used for spill control. The two 3.5 MGD primaries were in operation. Aeration Basins Yes No NA NE Mode of operation Ext.Air Type of aeration system Fixed Is the basin free of dead spots? ■ Cl ❑ ❑ Are surface aerators and mixers operational? ■ 0 ❑ D Are the diffusers operational? ❑ ❑ ■ ❑ Is the foam the proper color for the treatment process? ■ ❑ ❑ ❑ Does the foam cover less than 25%of the basin's surface? ■ ❑ ❑ fl Is the DO level acceptable? ■ ❑ ❑ ❑ Is the DO level acceptable?(1.0 to 3.0 mgM) ■ ❑ ❑ D Comment: Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ ❑ ❑ ❑ Page# 4 It 1 Permit: NC0000272 Owner-Facility: Canton Mill Inspection Date: 0 9/1 912 0 0 7 Inspection Type: Compliance Evaluation Secondary Clarifier Yes No NA NE Is the site free of excessive buildup of solids in center well of circular clarifier? ❑ ❑ ■ ❑ Are weirs level? ❑ ■ ❑ ❑ Is the site free of weir blockage? ■ ❑ ❑ ❑ Is.the site free of evidence of short-circuiting? ■ ❑ ❑ ❑ Is scum removal adequate? ■ ❑ ❑ ❑ Is the site free of excessive Floating sludge? ■ ❑ ❑ ❑ Is the drive unit operational? ■ ❑ ❑ ❑ Is the return rate acceptable(low turbulence)? ■ ❑ ❑ ❑ Is the overflow clear of excessive solids/pin Floc? ■ ❑ ❑ ❑ Is the sludge blanket level acceptable?(Approximately%of the sidewall depth) ■ ❑ ❑ ❑ Comment: The weirs on#5 are buckling and are scheduled to be replaced in the near future. Clarifier#6 is not in use. Standby Power Yes No NA NE Is automatically activated standby power available? ■ ❑ ❑ ❑ Is the generator tested by interrupting primary power source? ■ ❑ ❑ ❑ Is the generator tested under load? ■ ❑ ❑ ❑ Was generator tested&operational during the inspection? ❑ ■ ❑ ❑ Do the generator(s)have adequate capacity to operate the entire wastewater site? ■ ❑ ❑ ❑ Is there an emergency agreement with a fuel vendor for extended run on back-up power? ■ ❑ fl ❑ Is the generator fuel level monitored? ■ ❑ 0 ❑ Comment: Not tested Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? ■ ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ■ rl ❑ ❑ Comment: Page# 5 MAR - 7 2007 BLUE RIDGE PAPER PRODUCTS INC. March 6, 2007 CERTIFIED MAIL Return Receipt-Requested 7099 3220 0007 0371 3388 Aquifer Protection Section North Carolina Department of Environment And Natural Resources Division of Water Quality 1636 Mail Service Center Raleigh, NC 27699-1636 Subject: UPDATE -Registration of Oil Terminal Facilities Blue Ridge Paper Products, Inc. Canton, NC To Whom It May Concern: This letter and attachments document the registration of oil terminal facilities at the Blue Ridge Paper Products, Inc. mill in Canton, North Carolina. This registration is required by Part 3 of the North Carolina Oil Pollution and Hazardous Substances Control Act for all facilities with a capacity greater than 500 barrels (21,000 gallons). The original registration on file was in November 1973 and has been updated twice since then. At the time the company was under the ownership of Champion International Corporation and was assigned the registration number 44030001. The attachments provide the necessary documentation to update your records for the Canton Mill. If you have any questions regarding this information please call us at the numbers below. Sincerely, J. Glenn Rogers Paul S. Dickens Water Compliance Coordinator Manager, Environmental Affairs 828-646-2874 828-646-6141 rogerg@blueridgepaper.com dickep@blueridgepaper.com 175 Main Street • PO Box 4000 Canton, North Carolina 28716. 828-646-2000 Raising Your Expectations S e Aquifer Protection Section, NC DENR DWQ March 6, 2007, Page 2 Attachments: Registration application for the Canton Mill Tank Capacity Summary Procedures for Prevention and Cleanup of Oil Spills Map of Tank Locations Map of Property Lines and Location of Nearby Surface Waters cc: D. Keith Haynes Environmental Specialist North Carolina Department of Environment and Natural Resources Division of Water Quality 2090 US Highway 70 Swannanoa, NC 28778Distribution C File- Water B. Shanahan D. Brown J. Clary 175 Main Street PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations ATTACHEMENT I REGISTRATION APPLICATION NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY AQUIFER PROTECTION SECTION 1636 MAIL SERVICE CENTER RALEIGH,NORTH CAROLINA 27699-1636 TELEPHONE (919) 733-3221 REGISTRATION APPLICATION FOR OIL TERMINAL FACILITY Terminal Name 1 kv e Terminal Mailing Address 175 Mom;.. S+ret:V Cc. ,d^ T)C 21f 71 S Location (Specify highway, secondary road number, street address, or other pertinent Information) County &A �2a Date 3/V07 NOTICE: Part 3 of the North Carolina Oil Pollution and Hazardous Substances Control Act, found in North Carolina General Statutes 143-215.95 et. seq., establishes requirements relating to the registration of 'oil terminal facilities". The act defines 'oil terminal facility" to mean any facility of any kind and related appurtenances located in, on or under the surface of any land, or water, including submerged lands, which is used or capable of being used for the purpose of transferring, transporting, storing, processing, or refining oil; but shall not include any facility having a storage capacity of less than 500 barrels, nor any retail gasoline-dispensing operation serving the public. Any facility included within the meaning of the foregoing definition is required to be registered. To register a facility, complete the attached application and return it to the Aquifer Protection Section, Division of Water Quality, 1636 Mail Service Center, Raleigh, North Carolina 27699- 1636. A Certificate of Registration will be mailed to the address listed above after review of the application. �J Owner Home Office Mailing Address y� A.,, S_\-IaR CcA , i pc_ 2T71 b Home Office Phone 9 29�- State of Incorporation Updated 10/20/2005 • 1. Principal Officers: President Vice-PresidentQom✓ _T Secretary Job. S. 51tq� v s Treasurer M\... Wr--. 5U%o rAA, �Gi 01 Local Manager/Operator Telephone - Name and Title of Individual to Contact in Case of Emergency Telephone - fg�S) Number of Employees at Terminal I 000 Number of Acres Facility Occupies 2oo FURNISH THE FOLLOWING ATTACHMENTS: (1) List of total capacity, in barrels per tank, of each material stored at the facility. (2)A summary of existing, and proposed procedures, for prevention of oil spills. (3) A summary of procedures for clean-up in event of a spill. (4) A plot plan indicating, [a] location, contents and volume of individual tanks, [b] location of piping, including valves, [c] rail and truck discharge and loading points with associated spill containment, [d] location of dikes and dike drain valves or other methods for removal of water and product. (5) A map showing property lines and location of nearby water courses or bodies of water. TYPE OF NOTIFICATION XMark here only if this is an amended or subsequent notification for this location. CERTIFICATION I certify under penalty of law that I have personally examined and am familiar with the information submitted in this and all attached documents, and that based on my inquiry of those individuals immediately responsible for obtaining the information, I believe that the submitted information is true, accurate, and complete. Name: M! Qv S. D:c%en b Title: /`" •fin��Ye Elwttdn su,,J Signature: Updated 10/20/2005 i ATTACHEMENT II TANK CAPACITY SUMMARY 4� $PCCTANK EQUIPMENTm un�C �uiE lw r yVgOLUME NUMBER NUMBEI° w UNITt D �� y q�faBo )�xy CONTENT$• LOCATION' " I #6 FUEL OIL 2004 141871 No.6 Fuel Oil Storage—West Tank 210,000 No.6 Fuel Oil Beside river intake,between railroad tracks and river 2005 141872 No.6 Fuel Oil Storage—East Tank 500,000 No.6 Fuel Oil Beside river intake,between railroad tracks and river 2006 140697 No.6 Fuel Oil Day Tank 22,200 No.6 Fuel Oil East of#2 Soap Tank 2007 142028 No.6 Fuel Oil Lime Kiln Day Tank 5,800 No.6 Fuel Oil Across from#5 Slaker,outside of maintenance sh LUBRICATING OIL 2001 133889 East Machine Lube Oil Tank 4,000 Lubricating Oil North of#19 PM 2002 133887 West Machine Lube Oil Tank 4,000 Lubricating Oil North of#19 PM 2003 133888 Central Machine Lobe Oil Tank 6,500 Lubricating Oil North of#19 PM 2015 05S600011 Used Oil Equipment Repair 350 Lubricating Oil Behind jitney repair shop 2016 178845 Oil Storage Tank at New Oil Shed 2,690 Used Oil New Oil Storage Shed 2018 139014 Used Engine Oil Tank 1,000 Lubricating Oil Inside heavy equipment shop 1017 H68836 11 PM CALENDER GB 100 Lubricating Oil #11 PM 1st Calendar Gear Box 1018 H68835 11PM 3RD DRYER 100 Lubricating Oil #11 PM 3rd Dryer Gear Box 1019 H68834 11 PM SIZE PRESS 100 Lubricating Oil #11 PM Size Press Gear 1020 H68833 11 PM 2ND DRYER 100 Lubricating Oil #11 PM 2nd Dryer Gear 1021 H68832 11 PM 1ST DRYER 100 Lubricating Oil #11 PM 1st Dryer Gear 1022 11 PM Reel 100 Lubricating Oil #11 PM Reel Gear 1023 H68829 11 PM 1ST PRESS 100 Lubricating Oil #11 PM 1st Press Gear 1024 H68830 11 PM 2ND PRESS 100 Lubricating Oil #11 PM 2nd Press Gear 1025 H68828 #11 COUCH ROLL 100 Lubricating Oil #11 Couch Roll Gear 1031 H68848 12 PM REEL 100 Lubricating Oil #12 PM Reel Gear 1032 HX6211 12 PM CCR LUBE SYS 350 Lubricating Oil #12 PM Basement 1033 H68847 12 PM CALENDER GB 100 Lubricating Oil #12 PM 1st Calendar Gear 1035 H68849 12 PM SIZE PRESS 100 Lubricating Oil #12 PM Size Press Gear 1036 H68845 12 PM 2ND DRYER 100 Lubricating Oil #12 PM 2nd Dryer Gear 1037 H68844 12 PM 1ST DRY HELP 100 Lubricating Oil #12 PM B lst Dryer Gear 1038 H68843 12 PM 1ST DRYER 100 Lubricating Oil #12 PM A 1st Dryer Gear 1039 H68842 12 PM 2ND PRESS 100 Lubricating Oil #12 PM 2nd Press Gear 1040 H68841 12 PM 1ST PRESS 100 Lubricating Oil #12 1st Press Gear 1041 H68839 12 PM COUCH ROLL 100 Lubricating Oil #12 Couch Roll Gear 1042 H68846 12 PM 3RD DRYER 100 Lubricating Oil #12 PM 3rd Dryer Gear 1045 HC8497 19 PM CAL LT BE TANK 500 Lubricating Oil w SPCC-TANK EQDIPMENT I UNIT I Dl - LOCATION NUMBER= NUMBER 'kt l " (gallons) ; . 1047 P80863 19 PM DIFFERENTIAL 500 Lubricating Oil #19 PM Differential Drives 1048 T80332 19 PM VAC GEAR BOX 300 Lubricating Oil #19 PM Basement 1051 19 PM LINE SHAFT TURBINE 500 Lubricating Oil #19 PM Basement 1034 P80866 20 PM CAL LUBE 200 Lubricating Oil #20 PM Basement(Green Tank) V 5 P80867 20 PM DIFFERENTIAL 300 Lubricating Oil #20 PM Basement(Beside Main Tank) 7 T05971 20 PM LN SH TUR/GB 60 Lubricating Oil #20 PM Basement(Blue Tank) 8 P00485 #11 Main Oil System 4,600 Lubricating Oil Basement of#11 PM 9 P00489 #20 Main Oil System 3,600 Lubricating Oil Basement of#20 PM 0 P00469 #12 Main Oil System 2,900 Lubricating Oil Basement of#12 PM 1 P00488 #19 Main Oil System 3,600 Lubricating Oil Basement of#19 PM 1070 T05976 #8 TURBOGEN 750 Lubricating Oil #8 Generator Basement 1071 T05977 #9 TURBOGEN 900 Lubricating Oil #9 Generator Basement 1072 T05978 #10 TURBOGEN 900 Lubricating Oil #10 Generator Basement 1073 T05979 #11 TURBOGEN 750 Lubricating Oil #11 Generator Basement 1074 T05980 #12 TURBOGEN 1,450 Lubricating Oil #12 Generator Basement 1075 T05981 #13 TURBOGEN 1,300 Lubricating Oil #13 Generator Basement 1076 T05974 SOUTH F.W.TURB 300 Lubricating Oil Power Generation 1077 T05973 NORTH F.W.TURB 300 Lubricating Oil Power Generation 1078 T80005 #11 REC ID FAN TU 236 Lubricating Oil #11 RB Roof 1079 T80004 #10 REC ID FAN TU 236 Lubricating Oil #10 RB Roof 2045 1 Tote 150 Lubricating Oil #20 PM Basement 2046 2 Tote 150 Lubricating Oil 2047 4 Tote 150 Lubricating Oil #20 PM Basement , 2048 5 Tote 150 Lubricating Oil Outside RB#11 2049 6 Tote 150 Lubricating Oil New Oil Storage Shed 2050 7 Tote 150 Lubricating Oil #2 Fiberline Basement(oil room) 2051 8 Tote 150 Lubricating Oil #2 Fiberline Basement(oil room) 2052 10 Tote 150 Lubricating Oil #20 PM Basement 2053 11 Tote 150 Lubricating Oil New Oil Storage Shed 2054 12 Tote 150 Lubricating Oil 2035 14 Tote 150 Lubricating Oil #2 Fiberline Basement(oil room) 2056 15 Tote 150 Lubricating Oil #2 Fiberline Basement(oil room) 2057 17 Tote 150 Lubricating Oil Zone 2D Repair Shop 2058 18 Tote 150 Lubricating Oil #11&#12 PM Basement 2059 19 Tote 150 Lubricat ng Oil #19 PM Basement H:1Speclal Projects\Oil Teiminalfleglslragons\Tw%lnvenlary.Zs Xwov w SPCCTANK' EQUIPMENT t 45 � rj �� b' VOLUME u UNIT I D F I CONTEN'LS LOCATION t NUMBS NUMBER - '" 2060 20 Tote 150 Lubricating Oil 2061 21 Tote 150 Lubricating Oil New Oil Storage Shed 2062 24 Tote ISO Lubricating Oil 2063 26 Tote 150 Lubricating Oil #19 PM Basement 2064 27 Tote 150 Lubricating Oil New Oil Storage Shed 2065 28 Tote 150 Lubricating Oil 2066 29 Tote ISO Lubricating Oil 2067 30 Tote 150 Lubricating Oil New Oil Storage Shed 2068 31 Tote 150 Lubricating Oil 2069 32 Tote 150 Lubricating Oil 2070 33 Tote 150 Lubricating Oil Lime Kilns next to unloading 2071 34 Tote 150 Lubricating Oil #20 PM Basement 2072 35 Tote 150 Lubricating Oil New Oil Storage Shed 2073 40 Tote 150 Lubricating Oil #11&#12 PM Basement 2074 54 Tote 150 Lubricating Oil #19 PM Basement 2075 55 Tote 150 Lubricating Oil New Oil Storage Shed 2076 57 Tote 150 Lubricating Oil Outside Depoly Bldg 2077 61 Tote 150 Lubricating Oil 2078 53203 Tote 350 Lubricating Oil Power Generation 2079 53205 Tote 350 Lubricating Oil New Oil Storage Shed 2080 53210 Tote 350 Lubricating Oil #19 PM Basement 2081 53234 Tote 350 Lubricating Oil #19 PM Basement 2082 57818 Tote 350 Lubricating Oil #19 PM Basement 2083 57829 Tote 350 Lubricating Oil #20 PM Basement 2084 102448 Tote 350 Lubricating Oil #11&#12 PM Basement 2085 87879 Tote 350 Lubricating Oil #11&#12 PM Basement 2086 53208 Tote 350 Lubricating Oil New Oil Storage Shed 2087 102282 Tote 350 Lubricating Oil New Oil Storage Shed 2088 13 Tote 350 Lubricating Oil New Oil Storage Shed 2089 23 Tote 350 Lubricating Oil #2 Fiberline Basement(oil room) 2090 133662 Tote 350 Lubricating Oil #19 PM Basement 2096-2098 Totes in Heavy Equipment Shop 1,050 Lubricating Oil Heavy Equipment Shop(three 350-gallon totes) 2099-2100 89139,89137 Totes in New Oil Storage area 1,100 Lubricating Oil New Oil Storage shed(two 550-gallon totes) TALL OIL 2011 143686 New MQB Storage 31,886 Tall Oil North of Tall oil finishing bldg. SPCC TANK " 'EQUIPMENT t l t VOLiJME+ s CONTENTS LOCATION' w,UN1T,I:D NUMBER NUMBER t ` ' w t (gallons) 2012 144980 Crude Tall Oil 58,000 Tall Oil North of#1,#2 soap storage tanks 1080 189951 Tall Oil Making Cook Pot 10,000 Tall Oil Inside Tall Oil making building 1081 114983 Save-all Trostol Making 5,500 Trostol Adjacent to Tall Oil Making Cook Pot 1082 144980 Tall Oil Treating/Making 4,800 Tall Oil Adjacent to Tall Oil making Cook Pot 1083 144990 #1 Save-all Trostol 4,500 Trostol 1st tank on left as enter 1st floor(tall oil finishing) 1094 144987 Tall Oil Finishing Cook Pot 91 000 Tall Oil Inside the Trostol Finishing bldg. HYDRAULIC FLUID 1001 HA2215 L.G.-CRIMP/EJC/HD 200 Hydraulic Fluid Lambs Gray Crimper/Ejector/Header 1002 HA2116 L.G.-UPENDER 300 Hydraulic Fluid Lambs Gray Upender 1003 HA2117 L.G.-LABELER 300 Hydraulic Fluid Lambs Gray Labeler 1004 HA2118 L.G.-KICKER TO ELEVATOR 135 Hydraulic Fluid Kicker to Elevator 1005 HA2125 1103-UPENDER 150 Hydraulic Fluid Roll Handling Basement 1006 HA2120 L.G.-ROLL CONV. 150 Hydraulic Fluid 0445&510 L.G.-Roll Conveyor Basement 1007 HA2119 L.G.-ROLL HANDLER 300 Hydraulic Fluid 451&450 L.G.Roll Handle Basement 1008 HA2121 2451 ROLL ELEVATOR 150 Hydraulic Fluid Roll Handling Basement 1009 HA2124 4465-UNLOAD ELEV. 100 Hydraulic Fluid Roll Handling Basement 1010 HB6476 L.G.-501&439 ROLL HDLG 200 Hydraulic Fluid Roll Handling Basement 1011 #11 Repulper Splitter Hydraulic Reservoir 70 Hydraulic Fluid Wet end#11 PM 1012 Pulper Feed Conveyor Splitter Hyd.Reservoir 70 Hydraulic Fluid Wet end#11 PM 1013 HC0879 11 PM ROLL KICKER 200 Hydraulic Fluid #11 PM Basement 1014 H97348 11 PM WINDER HYD 175 Hydraulic Fluid #11 PM Basement 1015 12 PM ROLL BREAKER 100 Hydraulic Fluid #11 PM Basement 1016 HO2789 11 PM CAL LUBE 500 Hydraulic Fluid #11 PM Basement 1026 HA2123 #10 Rewinder Hydraulic System 100 Hydraulic Fluid Rewinder Basement 1027 #1 Rewinder Hydraulic System 70 Hydraulic Fluid Rewinder Basement(Green Tank) 1028 #4 Rewinder Hydraulic System 70 Hydraulic Fluid Rewinder Basement(Green Tank) 1029 HD8332 12 PM ROLL KICKER 200 Hydraulic Fluid #12 PM Basement 1030 H02823 12 PM WINDER HYD 175 Hydraulic Fluid #12 PM Basement 1043 P80861 19 PM CALENDAR BEARING 1,000 Hydraulic Fluid #19 Press Hydraulics 1044 HA2200 19 PM WINDER HYD 500 Hydraulic Fluid #19 PM Winder Basement 1046 HD0647 19 PM CAL LUBE MAIN TANK 2,000 Hydraulic Fluid #19 PM Calendar Basement 1049 T05975 19 PM VAC TURBINE 500 Hydraulic Fluid #19 PM Basement 1050 19 PM UPENDER 60 Hydraulic Fluid #19 PM Basement 1056 H02793 20 PM PRESS CCR 200 Hydraulic Fluid #20 PM Pres System CCR(Basement) io�ec i n n E MT 1 sj H' t r'� !� '^b}&!fi f' SPCGaTANK EQUIPMENT VOLUME �y( e rx UNIT I:D t CONTENTS Mon LOCATION• IvuaElt ; ,. VNUMB r d, . „dba 1052 19 PM SHOE PRESS HYD TANK 2500 Hydraulic Fluid Building outside#19 PM 1053 HX6212 20 PM WINDER HYD 200 Hydraulic Fluid #20 PM Hydraulic System 1062 H12201 Big Bill ID 300 Hydraulic Fluid Big Bill ID Fluid Coupling(7th Floor) 1063 H12202 Big Bill FD 300 Hydraulic Fluid Big Bill FD Fluid Coupling(7th Floor) 1064 H12199 Peter-G ID 300 Hydraulic Fluid Peter G ID Fluid Coupling(7th Floor) 1065 H12200 Peter-G FD 300 Hydraulic Fluid Peter G FD Fluid Coupling(7th Floor) 1066 H12198 Reilly ID FL Coup 300 Hydraulic Fluid Reilly ID Fluid Coupling(7th Floor) 1034 H12197 4 PWR BOILER ID 300 Hydraulic Fluid 4 Power Boiler Fluid Coupl(Roof) 1068 T05970 30244 TURB BB ID 300 Hydraulic Fluid Turbine 1069 H94409 LIME KILN ID FAN 100 Hydraulic Fluid Lime Kiln ID Fan Outside#11 RB 1086 I-IA8348 Hog Hydraulics 450 Hydraulic Fluid Hog Hydraulics System 1087 H66818 #1 Hagglunds 79 Hydraulic Fluid #2 Fiberline#1 Hyd(1st Pre-02) 1088 H66819 #2 Hagglunds 79 Hydraulic Fluid #2 Fiberline#2 Hyd(2nd Pre-02) 1089 H66820 #3 Hagglunds 79 Hydraulic Fluid #2 Fiberline#3 Hyd(3rd Pre-02) 1090 H66821 #4 Hagglunds 79 Hydraulic Fluid #2 Fiberline#4 Hyd(Post 02) 1091 H66822 95 Hagglunds 79 Hydraulic Fluid 42 Fiberline#5 Hyd(Bleach Pre-Wash) 1092 H66823 #6 Hagglunds 79 Hydraulic Fluid #2 Fiberline#6 Hyd(D1 Wash) 1093 H66824 #7 Hagglunds 79 Hydraulic Fluid #2 Fiberline#6 Hyd(Eo Wash) 1094 H66825 #8 Hagglunds 79 Hydraulic Fluid #2 Fiberline#7 Hyd(D2 Wash) 1095 HD6108 Chip Dump#2 450 Hydraulic Fluid Adjacent to Chip yard 1096 Chip Dump#3 450 Hydraulic Fluid North end of Chip Yard 1097 HD6107 Chip Dump#5 450 Hydraulic Fluid West end of Chip Yard 1 DIESEL FUEL / GASOLINE 2008 130268 West Gate Diesel Storage Tank 10,000 Diesel Fuel Across from PCC Plant 2009 130266 West Gate Gasoline Tank 10,000 Gasoline Across from PCC Plant West of Feedwater heater building at ground level 2010 130269 Fire-up Diesel Fuel Tank 1,000 Diesel Fuel below precipitators 2013 141143 Diesel Tank West of 11RB 1,000 Diesel Fuel Outside 11RB 2017 182260 Diesel Storage at Chip Yard 1,000 Diesel Fuel Across from wastewater treatment control room 2019 191823 Diesel Storage for Low Lift Pumps 4,001 Diesel Fuel South Side of Distribution Warehouse 2020 133890 Kerosene Storage for#19 PM 200 Diesel Fuel North of#19 PM 1145 Tank Truck 2,200 Diesel Chipyard Area KEROSENE 2091 58821 Tote 350 Kerosene Outside Depoly Bldg H:\Speclal PmjecM\Oi1Teminal RogisUallons\Tanklnvenlory.As =MM7 Rawlj SPCCTANKEQUII'MENT UOL^i9ME (' r� UNITfLD allonsh CONTENTS t LOCATION NUMBER f NUMBER Fill (g �+ .._ 1 �"M1 rva 2092 57820 Tote 350 Kerosene Outside Depoly Bldg 2093 58085 Tote 350 Kerosene Outside Depoly Bldg 2094 53220 Tote 350 Kerosene Outside Depoly Bldg 2014 186270 Kerosene Tank at Bark Boiler 250 Kerosene West end of Bark Boiler LOADING/UNLOADING AREAS 1146 U-1 No.6 Fuel Oil Unloading Area 6,000 No.6 Fuel Oil Beside river intake,between railroad tracks and ri1;,., 1147 U-2 West Gate Gasoline and Diesel Unloading Area 6,000 Gasoline and Diesel Across from PCC Plant 1148 U-3 Tall Oil Loading Area 6,000 Tall Oil Adjacent to Tall Oil making Cook Pot 1149 U-4 No.19 PM Loading/Unloading Area 6,000 Machine Oil North of#19 PM 1150 -U-5 Chip Yard Diesel Tank Unloading Area Z200 Diesel Across from wastewater treatment control room 1151 U-6 Kerosene Unloading#19 Paper Machine 800 Kerosene North of#19 PM 1152 U-7 Diesel Unloading West of 11RB Soo Diesel Outside 11RB 1153 U-8 Kerosene Unloading at Bark Boiler 800 Kerosene West end of Bark Boiler 1154 U-9 Diesel Unloading at Fire-up Tank 800 Diesel West of Feedwater heater building at ground level 1155 U-10 Kerosene Unloading at Bark Boiler Totes 800 Kerosene Southeast end of Bark Boiler DRUM STORAGE AREAS A New Oil Storage Area(Drum Storage) 2750 Lube Oil/Hyr Fluid New OR Storage Shed(50 drums) B Main Boiler House(Drum Storage) 350 Lube Oil/Hyr Fluid Big Bill/Peter G.-7th Floor(10 drums) / C #19 PM Basement(Drum Storage) 1650 Lube Oil/Hyr Fluid #19 PM Basement(30 drums) D Zone 2D Repair Shop(Drum Storage) 550 Lube Oil/Hyr Fluid Rewinder Basement(10 drums) E WTP Drum Storage area 550 Lube Oil/Hyr Fluid WTP(10 drums) Site Storage Capacity of Oil by Type 738,000 #6 Fuel Oil 56,822 Lubricating Oil 143,686 Tall Oil 15307 Hydraulic Fluid 29,400 Diesel Fuel/Gasoline 1,650 Kerosene H.\SpeeialPmleck\Oil Terminal Reglstmgons\Tanklnventaq.xls a W7 ATTACHMENT III PROCEDURES FOR PREVENTION AND CLEANUP OF OIL SPILLS BLUE RIDGE PAPER PRODUCTS INC. Subject: Spill/Release Emergency Notification Department: EHS Effective Date: January 19, 2007 Procedure Number: 07 Supersedes Date: January 1, 2007 I. SCOPE A. This procedure applies to all Canton Mill employees, contract personnel and to anyone who spills or releases any asbestos containing material, chemical or petroleum product to the air, land, containment area, surface water drain or into any sewer while on Canton Mill property. 11. OVERVIEW A. Our goal at the Canton Mill is to properly manage all asbestos, chemical and petroleum products to protect employees and community as well as the environment. However, when spills/releases of chemical or petroleum products do occur, it is important that we respond immediately. The purpose of this procedure is to provide a notification procedure for all employees in the event of an asbestos, chemical or petroleum product spill or release. III. PROCEDURE A. Notification Procedure for all Employees 1. A spill/release is defined as any non-routine release which is not part of the normal process operation. Most spills that occur are minor and can easily be taken care of by the employee working in that area, but must be reported to 6711 immediately, regardless of amount spilled. Major spills or a release of a gas will require response from specially trained and equipped personnel. Also, depending on the material and quantity spilled, we may be required to report the incident to federal and state authorities. 2. A procedure is in place to respond to spill situations. The steps listed below activate the response sequence. If a spill occurs, it is important that we respond IMMEDIATELY. 3. In the event of an asbestos, chemical or petroleum spill or air release, employees should follow this procedure: 4. Take the necessary steps to prevent injury and, if possible, stop the release (if trained). ,.Employees should not come into contact with the spilled/released material. Standard Administrative Procedure Page 1 L BLUE RIDGE PAPER PRODUCTS INC. Subject: Spill/Release Emergency Notification Department: EHS Effective Date: January 19, 2007 Procedure Number: 07 Supersedes Date: January 1, 2007 5. Call security at mill extension 6711 to report the following: a) Name of caller, department, date and time b) Any injuries? c) Material and quantity spilled/released and approximate duration? d) Has spill/release been stopped? e) Exact location of spill, where has material gone? (ground, air, water, sewer)? f) Cause of release, if known. g) What response actions have been taken? h) Extension where caller can be reached(in a safe location)? 6. Notify supervisor of situation. 7. If material enters sewer notify wastewater treatment plant at mill extension(2480). B. Notification Procedure to Canton Mill Security 1. When a call is received at Canton Mill Security (including Chemtrec) reporting a spill or release the following information listed above in Part A will be obtained and recorded on a preprinted Spill/Release Notification to Security form. EHS Intranet/Safety/Standard Administrative Procedures/Spill Release Emergency Notification/Attachments. At this point Mill Security initiates the CALL LIST PROCEDURE as appropriate. C. Call List Procedure for Mill Security 1. Once notification of a spill/release has been made, Mill Security will need to assess the situation. If there is a threat to the community, if a large amount of material has been spilled, or if material is entering the river, Mill Security will need to contact the on site Emergency Response Team leader first. Otherwise, contact the Environmental person on-call first and discuss the situation. If you contact Emergency Response Team list first, you will still have to contact the Environmental on-call person. After the Emergency Response Team and the Environmental person on-call are notified then contact the Environmental Health and Safety Manager. The phone numbers can be found in the EHS weekend duty manual or on the EHS Intranet/Safety/Standard Administrative Procedures/Spill Release Emergency Notification/Attachments. Standard Administrative Procedure Page 2 BLUE RIDGE PAPER PRODUCTS INC_ Subject: Spill/Release Emergency Notification Department: EHS Effective Date: January 19, 2007 Procedure Number: 07 Supersedes Date: January 1, 2007 2. EHS Personnel will carry pagers and be on-call (3:30 p.m.- 7:00 a.m.) the week before their week-end duty assignment. The transfer of weekly duty normal occurs at 7:00 a.m. on Monday. It will be the responsibility of the EHS person on-call to communicate any changes (vacation,business travel, etc.,) to security. D. Notification Guidelines for EHS Personnel 1. CERCLA or SARA Releases: The federal statutes known as CERCLA and SARA require reporting of certain chemical releases to federal, state and local agencies. In addition, the Clean Water Act and the State of North Carolina have requirements for reporting petroleum releases. These reporting requirements were not enacted as compliance tools; they are concerned with IMMEDIATE notification so that appropriate action can be taken to protect human health and minimize environmental damage. However, a release report can be used by government agencies to evaluate an incident and determine if regulatory oversight is warranted. This oversight can take many forms; from the USEPA ARIP's (Accidental Release Information Procedure) to facility audits of the chemical safety and release prevention procedures. 2. A release is broadly defined in the regulations to encompass the ways a material can enter the environment. Reportable spills include any release onto land, into navigable waters, surface water, groundwater, or into ambient air 42 U.S.C. 9601 (8). CERCLA or SARA spills are exempt from reporting if they are in a building or unenclosed containment structure, if contained within the structure. An exception would be a gas, which escaped through building vents or a volatile material release from a building vent or containment equal to or exceeding the reportable quantity. A release becomes REPORTABLE if it meets one of the following criteria: a) Material is a CERCLA hazardous substance, and the release equals or exceeds the reportable quantity in a 24-hour period. b) Material is a SARA extremely hazardous substance, the release equals or exceeds the reportable quantity and that quantity passes the facility boundary in a 24-hour period. Standard Administrative Procedure Page 3 BLUE RIDGE PAPER PRODUCTS INC Subject: Spill/Release Emergency Notification Department: EHS Effective Date: January 19, 2007 Procedure Number: 07 Supersedes Date: January 1, 2007 3. Other Releases a) A Petroleum Product Release: 1. Report to NRC (National Response Center) immediately if: • Discharge causes a sheen or discoloration on the surface of a body of water; • Discharge violates applicable water quality standards; • Discharge causes a sludge or emulsion to be deposited beneath the surface of the water or on adjoining shorelines. Report to NRC immediately and EPA Regional Administrator within 60 days of the discharge in accordance with 40 CFR 112.4 if: • Discharge of 42 gallons or more in each of two discharges over a 12- month period that impacts a navigable water or adjoining shoreline. • Discharge of 1000 gallons or more in a single discharge that impacts a navigable water or adjoining shoreline. 2. Report to NC DENR within 24 hours if: • Discharge of 25 gallons or more into the environment(surface water or ground), or • Discharge causes a sheen on a nearby surface water, or • 'Discharge is 100 feet or less from a surface water body, or • Discharge can not be cleaned up within 24 hours. **In the event of a discharge in ANY quantity,the discharge shall be collected and removed immediately and efforts must begin to restore the area affected by the discharge.** Regulated Substances at the Mill Include: Hydraulic Oil Diesel Fuel Gasoline #6 Fuel Oil Kerosene Lube Oil Used Oil Tall Oil Transformer Fluids Standard Administrative Procedure Page 4 BLUE RIDGE PAPER PRODUCTS INC. Subject: Spill/Release Emergency Notification Department: EHS Effective Date: January 19, 2007 Procedure Number: 07 Supersedes Date: January 1, 2007 b) A non-SARA or CERCLA or Petroleum releases of any material directly to the surface waters (Pigeon River, Campground Branch, Mingus Branch): Material enters any surface water, specifically, the Pigeon River, Campground Branch, or Mingus Branch, in any quantity must be reported immediately. 4. Reporting Guidance—APPENDIX A THROUGH APPENDIX J LISTED BELOW ARE IN THE WEEKEND DUTY MANUAL FOR EHS PERSONNEL REFERENCE. a) The above criteria triggers different regulatory reporting requirements. Appendix A, Chemical Inventory CERCLA RQ's by Label Name, also includes other pertinent information for chemicals that are classified as CERCLA hazardous substances and extremely hazardous substances. (The EPA Hazardous Substance Designation, Reportable Quantities, and Notification requirements under CERCLA, are found in 40 CFR 302, Tab 302.4 and CFR 355). Appendix B, Hazardous Chemical Storage Tanks (Stationary) list the locations in the mill where these materials can be found. Appendix E lists petroleum products storage tank locations and capacities. Appendix G provides Reporting Requirements for Wastewater Overflows and Bypasses. Appendix H provides Questions and Answers on Release Notification Requirements and Reportable Quantity Adjustments. Appendix I is the EO-6 Authority to, by the Vice President, to contact outside services to clean-up spills on an emergency basis. Appendix J is Releases Through Stormwater Outfalls. b) Should a NON-ROUTINE release occur, the following procedure should be used: c) Identify material released, the approximate quantity released and the medium (land, water, air) into which the release occurred. d) If the material is on the list, the regulations require IMMEDIATE notification once you have knowledge that the RQ (reportable quantity) has been exceeded and has gone to the land, water or air (see Appendix H — Questions and Answers, also on EHS/Safety/Intranet) apply the reporting requirements with considerations given to the WWTP system capabilities of eliminating or abating the potential release. 5. The Notification Report (see EHS Intranet/Safety/Standard Administrative Procedures/Spill Release Emergency Notification/Attachments) for Spill/Release Standard Administrative Procedure Page 5 r • / h BLUE RIDGE PAPER PRODUCTS INC. Subject: Spill/Release Emergency Notification Department: EHS Effective Date: January 19, 2007 Procedure Number: 07 Supersedes Date: January 1, 2007 form that should be used to document a release incident. The information requested on the form will assist in the verbal and written notification process. Standard Administrative Procedure Page 6 BLUE RIDGE PAPER PRODUCTS INC. Subject: Spill/Release Emergency Notification Department: EHS Effective Date: January 19, 2007 Procedure Number: 07 Supersedes Date: January 1, 2007 If the release meets the criteria for reporting, notification must be IMMEDIATELY made to: For a CERCLA Hazardous Substance (HS) release: AGENCY PHONE NUMBER 1 National Response Center(NRC) (7 days a week, 24 hours)* (800)424-8802 2 LEPC (weekdays) (828)456-2391 (evenings and weekends) 452-6600 3 NCDENR, Water Quality Section, Asheville(Weekdays) (828) 251-6208 NC Emergency Response, Raleigh(evenings/weekends) (919) 733-3942 Note: Letter of Release Notification within five(5) working days. TO: NC Emergency Response Commission 4714 Mail Service Center Raleigh, NC 27699-4714 COPY: Mr. Keith Haynes NCDENR Division of Water Quality 2090 US Hwy. 70 Swannanoa, NC 28778 Greg Shuping, Coordinator Haywood County Emergency Services 215 N. Main Street, Court House Annex Waynesville, NC 28786 Operations Manager Department Manager Standard Administrative Procedure Page 7 L BLUE RIDGE PAPER PRODUCTS INC. Subject: Spill/Release Emergency Notification Department: EHS Effective Date: January 19, 2007 Procedure Number: 07 Supersedes Date: January 1, 2007 For a SARA Extremely Hazardous Substance(EHS) release: AGENCY PHONE NUMBER 1 National Response Center(NRC) (7 days a week, 24 hours)* (800)424-8802 2 LEPC (weekdays) (828)456-2391 (evenings and weekends) (828)452-6600 (fax number) (828)452-6783, 3 NCDEHNR,Division of Water Quality,Asheville (weekdays) (828) 296-4500 NC Emergency Response,Raleigh (evenings/weekends) (919)733-3942 Note: Letter of Release Notification within five(5) working days TO: NC Emergency Response Commission 4714 Mail Service Center Raleigh, NC 27699-4714 COPY: Mr. Keith Haynes NCDENR Division of Water Quality 2090 US Hwy. 70 Swannanoa, NC 28778 Greg Shuping, Coordinator Haywood County Emergency Services 215 N. Main Street, Court House Annex Waynesville, NC 28786 Operations Manager Department Manager * When calling the NRC, give the weekend duty cell phone number and leave the cell phone on to establish a line of communication. Also get the name and phone number of the EPA person on call. Call and communicate the spill information to avoid miscommunication. To amend or update a report, call the EPA Spill Hotline weekdays (404) 562-8700 or EPA person on call nights/weekends. Standard Administrative Procedure Page 8 BLUE RIDGE PAPER PROb UCts INC Subject: Spill/Release Emergency Notification Department: EHS Effective Date: January 19, 2007 Procedure Number: 07 Supersedes Date: January 1, 2007 For non-SARA or CERCLA releases of any material directly to the surface waters (Pigeon River, Campground Branch, Mingus Branch): If material has directly entered the river or branches the IMMEDIATE notification is required. AGENCY PHONE NUMBER NCDEHNR, Water Quality Section, Asheville (weekdays) (828) 296-4500 N.C.Emergency Response,Raleigh (evenings/weekends) (919) 733-3942 Note: Letter of Release Notification within five(5) working days. TO: Mr. Keith Haynes NCDENR,Division of Water Quality 2090 US Hwy. 70 Swannanoa, NC 28778 IF SPILL IS AT LANDFILL: Mr. James Patterson NCDENR,Division of Solid Waste Management 2090 US Hwy. 70 Swannanoa,NC 28778 Operations Manager Department Manager Standard Administrative Procedure Page 9 BLUE RIDGE PAPER PRODUCTS INC Subject: Spill/Release Emergency Notification Department: EHS Effective Date: January 19, 2007 Procedure Number: 07 Supersedes Date: January 1, 2007 For Petroleum Product Release: AGENCY PHONE NUMBER NCDEHNR,Water Quality Section, Asheville(weekdays) (828) 296-4500 N.C. Emergency Response, Raleigh (evenings/weekends) (919) 733-3942 Note: Letter of Release Notification within five(5) working days. TO: Mr. Keith Haynes NCDENR Division of Water Quality 2090 US Hwy. 70 Swannanoa, NC 28778 IF SPILL IS AT LANDFILL: Mr.James Patterson NCDENR,Division of Solid Waste Management 2090 US Hwy. 70 Swannanoa, NC 28778 Operations Manager Department Manager National Response Center(NRC) (7 days a week, 24 hours a day) 800-424-8802 Prepare to Report: Caller's name, organization, and telephone number Date and time of incident Location of incident Source and cause of incident Type of material discharged Number and types of injuries (if any) Standard Administrative Procedure Page 10 BLUE RIDGE PAPER PRODUCTS INC. Subject: Spill/Release Emergency Notification Department: EHS Effective Date: January 19, 2007 Procedure Number: 07 Supersedes Date: January 1, 2007 For Releases to the Air or Exceedances greater than 4 hours: AGENCY PHONE NUMBER Division of Air Quality Weekdays (828) 296-4500 Evenings and Weekends (by 9:00 am the next business day) We have a responsibility to communicate environmental issues as they occur to the mill management, public affairs, corporate management, corporate risk management and corporate insurance. Environmental issues are broad terms that encompass just about any form. For our purposes, environmental issues that can impact the employees, community or the mill from an operations,public affairs or regulatory affairs standpoint should be communicated. This includes positive as well as negative issues. Standard Administrative Procedure Page 11 BLUE RIDGE PAPER PRODUCTS INC Subject: Spill/Release Emergency Notification Department: EHS Effective Date: January 19, 2007 Procedure Number: 07 Supersedes Date: January 1, 2007 DEFINITIONS CERCLA Comprehensive Environmental Response Compensation and Liability Act. EHS Extremely Hazardous Substance EH&S Environmental, Health and Safety HS Hazardous Substance Hazardous Substance/Chemical Release Any non-routine release of any chemical to the air, water or land not contained within a building or containment, including releases to the process sewer (excluding releases "neutralized or abated" by the WWTP). HazMat Team Hazardous Materials Emergency Response Team Oil Spill Any quantity of a non-routine release of any petroleum product to the water, sewer or ground not wholly contained. Petroleum Product Lubricating fluids, hydraulic fluid, gasoline, diesel, kerosene and No. 6 or bunker fuel, and/or No. 2 fuel oil or any derivative thereof. Release A non-routine loss of material. RO Reportable Quantity SARA Superfund Amendments and Reauthorization Act Standard Administrative Procedure Page 12 Q i BLUE RIDGE PAPER PRODUCTS INC. Subject: Spill/Release Emergency Notification Department: EHS Effective Date: January 19, 2007 Procedure Number: 07 Supersedes Date: January 1, 2007 APPENDIX A- List Of Chemicals Used At The Canton Mill Subject To EPA Emergency,Release Reporting Requirements (Quick reference for most frequent chemicals subject to release.) EPA-RPT RQ MILL CERCLA SARA CHEMICALS QUANTITY SOLUTION HS EHS Aqueous Ammonia 100 lb. 55 lb. X X Depends on Asbestos 1lb. Content X X Caustic X (Sodium Hydroxide 1,000 lb. Na-OH 10%Caustic 1,090 gal. X 50%Caustic 158 gal. X White Liquor w/caustic 1,400 gal. X Heavy Black Liquor 3,300 gal. X Weak Black Liquor 10,000 gal. X Green Liquor 10,000 gal. X Calcium H ochloriteBleach(40 gpl. soln.) 10 lb. 30 gal. X Chlorine 10lb. 1 gal. X X Hydrochloric Acid(30 % sl.) 5,000 lb. 1,704 gal. X Hydrogen Sulfide 100 lb. X X X Methanol 5,000 lb. 750 gal. X Methyl Merca tan 100 lb. X X Phosphoric Acid(35% soln.) 5,000 lb. 1,414 gal. X Sodium Hy ochlorite(12.5% soln.) 100 lb. 400 gal. X Turpentine 100 lb. 12 gal. X Sulfuric Acid(97/100% soln.) 1,000 lb. 67 gal. X X Standard Administrative Procedure Page 13 BLUE RIDGE PAPER PRODUCTS ING Subject: Chemical Spill Department: EHS Effective Date: December 15, 2006 Section: 7 Supersedes Date: June 1,2006 I. CHEMICAL SPILL/RELEASE EMERGENCIES A. Notification Procedure For All Employees 1. A spill/release is defined as any non-routine release which is not part of the normal process operation. Many spills that occur are minor and can easily be taken care of by the employee working in that area, but must be reported to 6711 (back-up number 2911) immediately,regardless of amount spilled. 2. Major or hazardous spills or a release of a gas will require response from specially trained and equipped personnel. The statements below serve as mill guidelines for determining whether a spill requires the HazMat Team or not. B. Spills or releases requiring HazMat Team response: 1. Any non-routine release (not part of the normal process) or cleanup of a hazardous material which could endanger employee or community health or life, or the environment. 2. This would include, but not limited to, a chemical released (spilled) above its Reportable Quantity(RQ). A listing of RQ is given in Appendix B. C. Incidental spills which may be handled by area employees: 1. Any release of a substances which meets one of the following criteria: a)Results from routine maintenance or production activity and is small and can be contained or readily repaired. b)Does not need to be taken care of immediately. c)The safety and health of employees are not threatened, nor is the environment because of the release or cleanup. 2. The final determination if a release/spill, if incidental, is done by the area supervisor. Emergency Action Plan Section 7 Page 1 of 9 BLUE RIDGE PAPER PRODUCTS INC. Subject: Chemical Spill Department: EHS Effective Date: December 15, 2006 Section: 7 Supersedes Date: June 1, 2006 D. For a non-routine release (spill) not meeting the above criteria, employees must call 6711 for the HazMat Team,however, all spills or releases need to be reported by calling 6711. 1. Responses to incidental releases of substances where the material can be absorbed, flushed to the sewer, neutralized, or otherwise controlled at the time of the release is allowed by employees (maintenance or production) in the immediate area. 2. Also, depending on the material and quantity spilled, we may be required to report the incident .to federal and state authorities. Determination for this need and any report will be made by EHS personnel. 3. A procedure is in place to respond to spill situations. The steps listed below activate the response sequence. If a spill occurs, it is important that we respond IMMEDIATELY. E. Call security at mill extension 6711 (back-up number 2911)to report the following: 1. Name of caller, department, date and time. 2. Any injuries? 3. Material and quantity spilled/released? 4. Has spill/release been stopped? 5. Exact location of spill,where has material gone? (ground, air,water, sewer)? 6. Cause of release, if known. 7. What response actions have been taken? 8. Extension where caller can be reached(in a safe location)? 9. Notify supervisor of situation. 10. If material enters sewer notify wastewater treatment plant at mill extension 2480. F. Partial Listing of Materials Which May Require Trained (HazMat) Response, Depending on the Circumstances: Ammonia(Aqueous or Anhydrous) Black Liquor(Sodium Hydroxide) Calcium Hypochlorite(Dry Bleach) Calcium Oxide(Burnt Lime) Carbon Dioxide Caustic (Sodium Hydroxide) Chlorine Chlorine Dioxide Emergency Action Plan Section 7 Page 2 of 9 J BLUE RIDGE PAPER PRODUCTS IUL Subject: Chemical Spill Department: EHS Effective Date: • December 15, 2006 Section: 7 Supersedes Date: June 1, 2006 Ethylene Glycol (Antifreeze) Fuel Oil#2 (Diesel K. Fuel Oil#6 Gasoline Green Liquor(Sodium Hydroxide) Hydrochloric Acid(Muriatic Acid) Hydrogen Peroxide Hydrogen Sulfide Methanol NCG or TRS (contains Methyl Mercaptan,D methyl Sulfide,Hydrogen Sulfide,Pinene, Methanol) Oxygen PCB (polychlorinated Biphenyl's) Phosphoric Acid Propane Sodium Chlorate Sodium Hypochlorite (Liquid Bleach) Sulfuric Acid Turpentine White Liquor Muriatic Acid G. Call List Procedure for BRPP Security 1. From the incoming 6711 call, complete form showing Attachment I. 2. Contact shift HazMat team member as follows: J-Shift David Pace at pager 444-3017 K-Shift Ken Johnson at pager 444-5608 L-Shift Ray Inman at pager 444-3110 M-Shift Larry Edwards at pager 444-0937 3. Dial 444-2900 4. Contact Donald Messer at pager 444-7482 or home(828) 627-6769. 5. Contact EHS on call person. 6. Call EHS Secretary at extension 6700 and report release information (leave on voice mail if no answer). Emergency Action Plan Section 7 Page 3 of 9 BLUE RIDGE PAPER PRODUCTS INC. Subject: Chemical Spill Department: EHS Effective Date: December 15,2006 Section: 7 Supersedes Date: June 1,2006 7. Once notification of a spill/release has been made, BRPP Security will need to assess the situation. Page the Shift HazMat team member to assist with this assessment. If there is a threat to the community or to employee health or life, if a large amount of material has been spilled, or if material is entering the river, BRPP Security will need to contact the HazMat Team first. Otherwise, contact the EHS person and discuss the situation. If you contact HazMat Team list first, you will still have to contact the EHS on-call person. After the HazMat Team and the EHS person are notified then contact the Regulatory Affairs Director. The phone numbers can be found under the phone and pager numbers tab. 8. EHS Personnel will carry pagers and be on-call the week before their weekend duty assignment. It will be the responsibility of EHS on-call person to communicate any changes (vacation, business travel, etc.) to the weekend duty assignment to security. DEFINITIONS CERCLA Comprehensive Environmental Response Compensation and Liability Act EHS Extremely Hazardous Substance EOHS Environmental, Occupational Health&Safety HS Hazardous Substance RELEASE A non-routine loss of material RQ Reportable Quantity SARA Superfund Amendments and Reauthorization Act HazMat Team Hazardous Materials Emergency Response Team Hazardous Substance/Chemical Release - Any non-routine release of any chemical to the air, water or land not wholly contained within a building, including releases to the sewer. Oil Spill - Any quantity of a non-routine release of any petroleum product to the water, sewer, or ground not wholly contained. Petroleum Product - Lubricating fluids, hydraulic fluid, gasoline, diesel, kerosene, No.6 or bunker fuel, and/or No.2 fuel oil or any derivative thereof. (Tall Oil is NQT a petroleum product). Emergency Action Plan Section 7 Page 4 of 9 ATTACHEMENT IV MAP OF TANK LOCATIONS ATTACHEMENT V MAP OF PROPERTY LINES AND NEARBY SURFACE WATERS "li �� �e����LYll�s_�f1s3 � ���i3l�YIIlY9L9lY � � , :• , - �'� ����� �'��.���►.,��I� J ,fig �� �a� err �9t� disT � sca m% 4d `!1'IRa��� l��ifi^a7j�� OM r f+ Y ac a. l a 1 K I �7 d''`F � " `•`"�` a i�a'� �`�'�"W SFr "`�li�l_ iL:� F"� Ip�dS � ,ems �.:�.§� a $■l+��iri{�'k4 �. S %j ��� . Re: [Fwd:blue ridge paper release] Subject: Re: [Fwd: blue ridge paper release] From: Roy Davis <Roy.Davis@ncmail.net> Date: Thu, 11 Jan 2007 15:00:13 -0500 To: susan massengale<susan.massengale@ncmail.net>, larry.frost@ncmail.net, Keith Haynes <Keith.Haynes@ncmail.net>, "rogenedwards>>Roger Edwards" <Roger.Edwards@ncmail.net> Not none of me. I have had no involvement with Blue Ridge Paper in years. Talk to Roger, Keith or Larry. Roy susan massengale wrote: This release went out yesterday. I used to work at UNC-TV and know they covered this subject extensively when the pollution was first recognized and the state was beginning to require clean-up. I thought I would call over to my old friends and see if they wanted to pursue this success story. Can I send folks to you for the info? Subject: blue ridge paper release From: Debbie Crane<Debbie.Crane(a)ncmail.net> Date: Mon, 08 Jan 2007 17:42:43 -0500 To: Alan Klimek<Alan.Klimekna,ncmail.net>, Susan Massengale <Susan.Massengalep,,ncmail.net> To: Alan Klimek<Alan.Klimek6iincmail.net>1 Susan Massengale <Snsan.Massengale0,,ncmail.net> This is going out tomorrow...the attached and the cut and paste are the same I feel really old...one of my first releases that I ever wrote for deco was about this... it feels good to see something come full circle happy new year STATE REMOVES LAST FISH CONSUMPTION ADVISORY BELOW CANTON PAPER MILL RALEIGH State Health Director Leah Devlin today announced the removal of the last remaining fish consumption advisory below the Blue Ridge paper mill in Haywood County. Todays announcement is the final chapter in a situation that first came to light in the late 1980s, when byproducts of the paper production process led to fish consumption advisories in the Pigeon River and the Walters Lake Reservoir. This is both a public health and an environmental success story, said Devlin. It is a good example of an industry addressing a potential public health problem by changing its processes. Im pleased we'can close the book on this one. The original advisory was issued by the State Health Director Ron Levine in 1988. It warned against consumption of any fish from below the then Champion International paper mill. In 1994, that advisory was reduced to cover only carp and catfish. In 2001, it was reduced still further to 102 1/12/2007 7:44 AM Re: [Fwd:blue ridge paper release] i J just a limited advisory on carp in Walters Lake,which is also known as the Waterville reservoir. The advisory was originally issued because of high levels of dioxin found in fish taken below the paper mill. Dioxin is a byproduct of chlorine bleaching. Studies have shown that exposure to dioxin increases the risk of several types of cancer in animals and humans. The most common health effect in people exposed to large amounts of dioxins is chloracne, which is a severe skin disease, characterized by large, deep acne-like lesions. Some other effects include liver damage and changes in hormonal levels. Improved pollution controls at the Canton paper mill were enacted during the late 1980s. The Canton mill, formerly owned by Champion International, was purchased by mill employees and renamed Blue Ridge Paper Products Inc. in 1999. More information on fish consumption advisories in North Carolina can be found at http://www.epi.state.ne.us/epi/fish/. Roy Davis - Roy.Davi_s_@ncmail.net North Carolina Dept. of Environment and Natural Resources Asheville Regional Office Division of Water Quality - Water Quality Section •2090 .U.S. 70 Highway Swannanoa, NC 28778 Tel: 828-296-4500 Fax: 828-299-7043 Roy Davis<Roy.Davis(d,)ncmail.net> NC DENR-Asheville Regional Office Division of Water Quality-Water Quality Section , 2 of 2 1/12/2007 7:44 AM DEC 2 2 2006 WATER QUALITY SECTION John J. Pryately ASHEVILLE REGIONAL OFFICE Supervisor Laboratory&W WTP Pulp, Recovery, &Utilities Dept. Blue Ridge Paper Products Inc. PO Box 4000 Canton,North Carolina 28716 December 18,2006 Environmental Sciences Branch Division of Environmental Mgt. DENR 4401 Reedy Creek Road Raleigh,North Carolina 27607 To whom It May Concern: Blue Ridge Paper Products fiber-line demonstrated values in place of chloroform testing data page for October 2006 did not include the response for monthly exceedances. That page including the response section is included in this mailing with the November DMR. If you require additional information,I can be contacted at 828-646-6720. Sincerely, John J.Pryately 0 (0 N O y • 5 a o � U N L W N p O p E g q s E • E 5 0 8i o m _ o U $ � M m m d m m m m m m n N r m m m ry m N n o M o •' � E n o" n A A vi w m m o m d 6 vi m o vi ci N a p m n y d R iti n m y 9 c t O M t7 l7 M M M M M N M M M M M M M M t7 M M M f] M t7 M M M M M U � O 9 m m � �p p� p A m P p o p1 m m A o pp •� �p m pf m P N � ep n p c � E m 5 = O N N M N N (V (7 M N N N . . N N ry N N N M N N P C R m LL • L m S O d O O O O O O O O O O O O O O O O O O O 3 m o 0 • = • m fi R _ N m o o ry n M m m o m m m m o m rn p m m ((pp N o rn m m L L L L L L R L L L L L T O M N d M M N M N M P M M M N N O M N M A o" ri n n M ri ri M n of ri ri n vi vi ri of ri ri ri vi ni n m m of ri ei n ri ri _o 0 0 d L E L 4 L L C L G L ^C L 4 L n E Ea Y 2 Y w • 2 v w y 2 t w m X o m O • x O w -ml Z ❑ w Ew Zp w -W Zp 9 ^y F m a N o m m o m b m M r n o o N m n P h m L IN L L l D L l L a � V m N m N h fd0 N b 100 1f1 H m N m b � m h Ym] IPO W m im(1 m I(I 10 O 10 (p N 10 > A S e E $ m m Y m m G fi M P M M m Oi (p N m M P M N m n f0 N m m a m Vl N A O m m m M a E !1 A 6 LL Q m m N m d U N C O N N N N N lV N N N N N N N N N N N N N N (7 N N N N M N N N N M mf Y LL � o 0 0 0 o a a o 0 o a o 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 o E o c E • a U € y®m 4 E m� a • � � c L IN L LL xa i� xa i� xa m m m m m m m m m m m m m fO g o m o 0 0 �O o g o o g g o o @ mu u 0 0 0 0 $ o 0 0 o o 0 o o a 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 p p N O O O O O O O O O O O O O O O O O O O O O O Q a2 5 w W N W O L E • O O O m U m H "i � �n O• O � A Effluent NPDES No.: NC 0000272 Dischar a No.: 001 Month: November Year; 2006 FacilityName: Blue Ridge Pa er Products Inc. Class:IV County: Haywood Operator in Responsible Char Le ORC L. John J.P atel Grade: IV Phone 828.646-6720 Certified Laboratories:(1)Blue Ride Pa er Prod.#198; 2 Pace #40,#12, 3 Simalabs International#002 Check Box it ORC Has Changed Person(s)Collecting Samples: Operators on Duty Mail URIG'L+1 COPY to:Attn:Central Files ��//7� DN.of Environmental Mgl x (��y DEHNR ature of oper in Respon a Ch e) Date P.O.Box 29535 BY IS SIGNATURE,I CERTIFY THAT THIS REPORT IS ACCURATE AND COMPLETE Raleigh,NC 27626-0535 TO THE BEST OF MY KNOWLEDGE. 50050 00010 00400 00400 00310 00610 00530 31616 C0300 00600 m E y +- � w '2° O $ O O O 12 E ti V o c J Cc GO HRS Y/N MGD °C Sid Units Sid Units Ib./day mg/L IbJday #/100ml mg/L mg/L 1, :0700' s-;24" Y"- ""24:290. ':,'291 ;7i5;_, ' 7.4 = A683' <O(082 '"2836 2 0700 24 Y 24.660 31.0 7.6 6.6 1242 < 0.082 1234 9.33 3` 07001' :-24 Y ` ;';24.990 •,29.0 :°7.6 7.6::= - 990f '<�0.082.' •-1667 _ 4 0700 24 N 24.550 28.3 7.6 7.5 1196 < 0.082 1228 11.03 5. `:0700 ts24•-- -.-N,- 25:43T ',284 17J.- 7:5 . =1209s < 0.082 ' " 1273 (=_" -r 's11.15 , 'J 6 0700 24 Y 25.050 25.5 7.6 7.5 1139 < 0.082 1 1254 10.58 Z; 0700'!.: 24 . Ys.- r26:090- '286- . '_" 7;5 7.5' 1081"., .<10.082;' 1306 :2:. 8 0700 24 1 Y 1 25.720 30.0 7.5 7.5 1229 < 0.082 1287 9.98 0.67 9` :,0700= -: 24 Y? ,24.920. 30.3 a'7.5 7.5'_::_ :113T_ <;0.082'" 1247 s r .:9:66. If',.,;. 10 0700 24 Y 24.970 30.4 7.6 7.5 933 < 0.082 1874 9.51 11" ;?07W °24`,. 1'-'A ;2&810. 30.9..' : ,,:7:5'. ; i '7:5'`-. : 971 <'0.082 , '3014, ." i : . .'9.87; 12 0700 24 1 N 26.450 30.4 7.8 7.6 1959 < 0.082 8824 10.04 :13' ',0700 -ZC"" `• Y '28.340: .c 28:1- rB.Q, ,';78 =4410'.; ' 0107_:' :,15599 i.'8.30a 14 0700 24 Y 27.040 29.3 7.8 7.7 1529 < 0.082 1353 2 9.66 15- '0700` ::`24' Y 28:550° 29.5 ;7.7. .' ,7.6 .: -,'A636 c0.082 i :.'2143; ' 16 0700 24 Y 27.890 30.2 7.6 7.5 1 1384 < 0.082 1396 8.81 17 ;,10700: :24 '.26.480 27 9 '- 7.6 _ 7.5 976 <<0.082 ! :..1546 -. ", :[ ;:6:87' 18 0700 24 N 25.930 28.5 7.6 7.6 971 < 0.082 1730 6.68 19 '0700:. -.-..24. .N_:', a26.600 7273 ` :;7.6 :. t_`7.6-.= .1,160 <0:082,! ,'1997. :>'8.12 20 0700 24 Y 26.830 27.2 7.6 7.6 1 1072 < 0.082 1790 7.56 -21; '0700• • ---24,*, Y ; '26.650 ",26.9' . " 7.6.' "7.6.^ 1J 80 <0.082.: 1334, 22 0700 24 Y 27.180 26.7 7.6 7.5 1 982 < 0.082 1133 7.72 -23 _07007i ;• 24'- N' �26:560 -26 6^ r7:5'- -7.5 944 ' L'0.082:; ,1108 '7:96' 24 0700 24 N 1 26.810 27.4 7.6 7.5 975 < 0.082 894 6.97 25 0700' :24 . • N".. - 26.850� 281 -;7:6"_ .7.6:. 1032:; s`0:082:- '1120:' ? 6.64' 26 0700 24 N 27.120 27.8 7.7 7.6 945 < 0.082 1131 8.68 27 -0700, ;24•. Y",' 27:310' _.280 "7i6 7t6' 897 ,<:0.082-• ,'1139 - "°` 8:76 ? 26 0700 24 Y 28.230 28.2 7.5 7.4 1469 < 0.082 2354 80 8.91 29 4700 .,24.. Y. . -.27.760 28.1_: '` -7.51' < T4 %3186: ,<0.082':. .3936 - 8.02': 30 0700 24 Y 28.420 28.4 7.4 7.3 3361 0.247 4740 8.41 11 Average 26.449 1 28.5 1429 0.09 2450 6 8.85 0.67 Maximum .28.550 .,:31 0 °80:' 7.8 4410" >,0:25 15599 = 80 11:151: : 0:67,' Minimum 24.290 25.5 7.4 6.6 897 < 0.08 894 2 6.64 0.67 Com C/Gab G . ' _' G :;G . . ;,G C:. . .-..C. ..' C'' G G;,; 0 ; Monthly Limit 29.9 9 6 3,205 12,549 200 1 6 Facility Status:(Please check one of the following) All monitoring data and sampling frequencies meet permit monitoring requirements. 0 Compliant All monitoring data and sampling frequencies do NOT meet permit monitoring requirements. Q Noncompliant If the facility is noncompliant,please comment on corrective actions being taken in respect to equipment, operation,maintenance,etc.and a time table for improvements to be made. 'I cedily,under penalty of law,that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel property gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible forgathering the Information,the information submitted is,to the best of my knowledge and belief,true,accurate,and complete.I am aware that there are significant penalties for submitting false information,including the possibility of fines and imprisonment for knowing violations' Robert Shanahan Permittee(Please print or type)) Signature of Penniftee•' 6ate P.O.Box C-10 Canton,NO 28716 828.646.2840 Permit Expires Nov.30,2006 Parameter Codes 00010 Temperature 00656 Oil&Grease 00951 Total Fluoride 01067 Nickel 50060 Total 00076 Turbidity 00600 Total Nitrogen 01002 Total Arsenic 01077 Silver Residual 00080 Color(Pt-CO) 00610 Ammonia Nitrogen 01092 Zinc Chlorine 00082 Color(ADMI) 00625 Total Kjeldahl 01027 Cadmium 01105 Aluminum 00095 Conductivity Nitrogen 01147 Total Selenium 71880 Formaldehyde 00300 Dissolved Oxygen 00630 Nitrates/Nitrites 01032 Hexavalent Chromium 31614 Fecal Coliform 71900 Mercury 00310 BOD5 01034 Chromium 32730 Total Phenolics 81551 Xylene 00340 COD 00665 Total Phosphorus 34235 Benzene 00400 pH 00720 Cyanide 01037 Total Cobalt 34481 Toluene 00500 Total Solids 00745 Total Sulfide 01042 Copper 36260 MBAs 00530 Tot.Suspended 00927 Total Magnesium 39516 PCBs Residue 00929 Total Sodium 01045 Total Iron 50050 Flow 00545 Settleable Matter 00940 Total Chloride 01051 Lead Parameter Code assistance may obtained by calling the Water Quality Compliance Group at(919)733-5083,extension 581 or534. The monthly average for fecal colifonn is to be reported as a GEOMETRIC mean. Use only units designated in the reporting faciliys permit for reporting data. ORC must visit facility and document visitation of facility as required per 15A NCAC 8A.0202(b)(5)(B). **If signed by other than the permittee,delegation of signatory authority must be on file with the State per 15A NCAC 2B.0506(b). , 1 NPDES No.: NC 0000272 IDIschargeNo.: 001 Month: November Year: 2006 Facility Name: Blue Ridge Paper Products Inc. County: Haywood ORC: JohnJ.Pryately Persons Collecting Samples: OperatorsonDuty EFFLUENT CON'T 00665 00080 00340 00095 00080 00082 03594 2 0 L m m U a N N O n y m o o O o E 0 F � V U o U O HRS mg/L lb/day., mg/L I umhos/cm mg/L mg/L 1 lb/day 140 .` E'2277 ,7 203;: ;4 226 9 1 ; 1,0700 a 266 2 0700 37842 2276 184 239 193.3 3, �_-0700,, 30846 i _ 2218; 14.8 : 2&-- 170 9 , 4 0700 34602 2248 169 212 163.8 .35206 x 2240 ' 166`' +'.207.; _ , 2057, 6 0700 35516 2344 170 209 211.0 -t7 0700". ; x :,, 28287•` � ,' -,130 ° '` 170'', ' 8 0700 0.5 29816 120 2156 139 185 212.4 -9', `0700: ':28681:i 2208: , '.,`;138r.' ' 149< : _168.3 ' 10 0700 28322 2166 136 179 191.6 tY i 0700 27768 x2116 126; - _189:`. _ 187 3 ' 12 0700 28015 2196 127 371 209.6 13 0700', t•:'_ _ 36635•- .' .-'2891 ,: 155t.; . ,'556' 14 0700 31572 2494 140 211 178.2 15 .0700'.. . - a33811i' :4'130, ,2502:ti _.r142 ; .'2143 16 0700 28610 2236 123 189 188.4 17 -0700; 32685-' -2093 f148 `187,' 1 =2098- . 18 0700 38926 2126 180 199 199.0 19 0700 y >., . 32833 " s. : <:r:2160 . "148: : ..•'196=... : , 195.2,. ., : 20 0700 42067 2139 188 288 228.2 25115 2191 ., _,.1.19 205'.' 226.7 : .-.; 22 0700 25842 120 2086 114 168 188.2 23 =0700 24588`. , r 2118 111'. ; 15P:': _ •,1994 24 0700 31751 1868 142 173 178.9 25 :0700; kc ' ?36053= '2235 =161, . 198': .. C' =.,2038 . Y, 26 0700 46141 2361 204 224 208.1 271 .0700+ _ 40087. :; s,„`.,: c',2322 ., ` 176'1 :%i224 =2095 :<< 28 0700 44733 2105 190 298 214.3 -29 =0700 rc4 425995 790 ' ``1876 .'184, ...,321' 30 0700 30576 1992 129 274 246.5 Average 0.50 33688 140 2215 153 1 227 202.1 Maximum', %0.50 ''46141. ' 190` ' :2891 204,-. r 656'-` = < '= - 246.5. Minimum 0.50 24588 120 1868 111 149 163.8 Comp(CJ/Grab(G) .G--` , �, ,Q. ' t a, " t ,+ ' G - C'•t _:C:'w a, Monthly Limit 1556.9 NPDES No.: NC 0000272 T Discharge No.:001 Month: Nov. zar: 2006 Facility Name: Blue Ride Paper Prouucis Inc. Coun Haywood ORC:John J.Pryately Persons Collecting Samples:Operators on Duty Quarterly Effluent Testing 84103 U U U N m m E r 'm o - � HRS pg/L 2 10:00 <2.4 _ t : a- 4 6 7 8 10 11 <;. ^ :,. 12 141 1 - - - ' 16 — - .. 18 20 19 22 23 '��� � N Y N dti� i •>.•` "1 8s 24 26 281 - - it'd 30 Average <2.4 Maximum Minimum I <2.4 Comp(C)1Giati:(G)w C_,> Limit 1 10.014 po See Foot Note On Next Page NPDES TESTING FOR FOURTH QUARTER 2006 SAMPLED 1 013 0/0 6-11120 6 SECONDARY EFFLUENT PRIMARY INFLUENT Analysis Analysis \ _- )69DI6L 91-=0➢II .B.L'OCII 2,3,7,8-TCOD ND(2.8) ND(2.4) 1,2,3,7,8-PeCDD ND(6.1) 1,2,3,4,7,8-HxCDD ND(4.6) 1,2,3,6,7,8-HxCDO ND(4.4) 1,2,3,7,8,9.HxCDD ND(4.2) 1234678-H COD ND7.8 2,3,7,8-TCDF ND(2.0) ND(2.3) 1,2,3,7,"eCDF ND(2.8) 2,3,4,7,8-PeCDF ND(2.8) 1,2,3,4,7,8-HxCDF NO(3.0) 1,2,3,6,7,8-HxCDF ND(2.7) 2,3,4,6,7,8-HxCDF ND(2.6) 1,2,3,7,8,9-HxCDF ND(2.7) 1,2,3,4,6,7,8-HpCOF ND(2.4) 1234789-H CDF ND(2.4) Blue Ridge Paper Products,Inc Canon,NC NPDES No.: NC 0000272 Discharge No.:002 Month: Nov. Year: 2006 Facility Name: Blue Ride Paper Products Inc. County: Haywood ORC:John J.Pryalely Persons Collecting Samples:0 erators on Daty Influent (Pine Bleach Plant) 32106 84103 38691 73054 73037 51024 34041 51022 73089 38700 34621 73050 73047 77770 39032 0 8 8 8 s s 0 0 O LL w O Q 2 2 $ ',p rti t O o `o `o g y 0 U U a. u u u o C �m o v o ~ ~ o Fc- F- F= Ic f F c r5c m m m 3 `o S E o r ai of v v a v v -C e m m of m _ _ _ 2 HAS mgd lb/day pgA pgA ugA ugA ugA ug/1 ugA ugA ugA ugA ugA ugA ugA ugA 2 -... .- 4 6 = 7 2&W ,,1.88c' t10s; <10 <2.1 : <4r3`^<4.3-' ';<2.1 . <2:1.t' <2A z211 ,<2.1.: <4.3: e43? 8 10 µ 12 r 14 23:00 2.19 ' 15 16 18 119 20 23:00 1.6 21 22 23 r'• �, _ 24 25 26 ;,27 '23:00 J.98 28 29 r , 30 - - - - - Average <10 <10 <2.1 <4.3 <4.3 <2.1 <2.1 <2.1 <2.1 <2.1 <4.3 <4.3 <2.1 <4.3 Maximum+ p.,.`,. ': = e<1014 <10`:: -<2,1. z4.3' : <4.3' r:<2,1 ><2;11 <2i1' ,1<2.1 ,<2:1 . <43_ <4.3t <2.tz ''.<43, Minimum <10 <10 <2.1 <4.3 <4.3 <2.1 <2.1 <2.1 <2.1 <2.1 <4.3 <4.3 <2.1 <4.3 ComP.(C)/Grab'(G); G: : ._C ,G C C,;: ',+G . C:_ '. *C_ . ;C G':' C C: Limit 5.15 <10 31.9 <2.5 <5.0 <5.0 <2.5 <2.5 <2.5 1 <2.5 <2.5 <5.0 <5.0 <2.5 <5.0 ' No Pine Demonstrated Values Exceeded, See Second Following Page. NPDES No.: NC 0000272 Discharge No.:003 Month: Nov. Year: 2006 Facility Name: Blue Ride Paper Products Inc. County: Hapfood ORC:John J.Pryately Persons Collecting Samples:Operators on Du Influent(Hardwood Bleach Plant) 32106 84103 38691 73054 73037 51024 34041 51022 73089 77687 34621 1 73050 73047 177770 39032 Y 6 N C C �gp 8 8 8 C C & 'pppO_��J 6 23 m OI Ol 6 6 ` Q O O o 0 O V O • • O O O O Q Q N O m m O • O • O O O O • O • O U (LJ !O fL} m 9 }g O E 0 U � m c m v c a .c a .c v_ c e 'c v_.c m mC'F IT d HRS mgd l day pgA pgA ugA ugA ugA ugA ugA ugA ugA ugA ugA ugA ugA ugA 2 4 - - - 5 ' i t. 6 - - 7 -230' '2.17` ' <10C- <10 '.<21_ .'<4i2' <4.2','-<21 ., <2.1 ; ^<2 t. '.'<211 <21 ,-<4 21 c<_4.2 <2.1.: 8 11.9 1k' u. '� - 1t.Y.� •'t�.' -L _ .i1 ,...F S 'f.. 10 12 14 23:00 2 - 15 16 17 ' ` 18 19 20 23:00 2.39 21 s 22 23. 24 - - - 25 _ 26 '27 23:00' %2.38: 28 p 29i_ 4 30 Average <10 <10 <2.1 <4.2 <4.2 <2.1 <2,1 <2.1 <2.1 <2.1 <4.2 <4.2 <2.1 <4.2 Maximumµ z10 : 210 ' <2:1 ':<4.2. ''<412. .'22.1u `<2.1't `_<2.1° -<2.1,r <2.1-' %r<4:2 .r<4.2 <2.1:' .:<4%Z Minimum 710 <10 <2.1 <4.2 <4.2 <2.1 <2.1 <2.1 <2.1 <2.1 <4.2 <4.2 <2.1 <4.2 Comp`(C)lGrati,(G). `C _C;. C,,. -•p . . G,;;r C ;C CuiC ' C' ' ,C;) t'xC'F =CF C;: "';.C"4 Lim t 7.14 <10 1 31.9 <2.5 1 <5.0 <5.0 1 <2.5 1 <2.5 <2.5 <2.5 <2.5 <5.0 <5.0 <2.5 <5.0 No Hardwood Demonstrated Values Exceeded, See Following Page. m m O o C' (WD CY) ^ OW LO 0 W h M h V MN 7 W r to O 'cF W O h h W r r N C) W Cl) N N N W W h W r M r M N N W W Cn d' r O h r 0 �- o) W W CA N M (O h 7 tD t[i M V O m W M 4 to N (M a to 7 O CA M. In Cl)- CO. M (O N M C7 m N M CO CO CO M M CO CO CO Cl) r M M M (O M CO M Cl) M M N co CO Cl) Cl) M N N N a n cts Q `o 0 LL v h W r a) W C) h D) W "I co W W@ h W W W W a a co h h W W m h w O N N N M M N N N N N N r N N N N N N N N N N N N N N N N r r N 7 3 Q O O O O O O O O O CJ 0 0 0 0 0 CJ O C3 O C5 C5 O CJ 0 0 6 0 0 0 0 C; O Y L US n C L '.9 O co M — CA W co V h co D) m W W M W V W h to M O W W N 7 W W tD O) W to It M , N N N N Cl) O Cl) N N r N r M M V r M M V _ O r N N N N d'(7 M M CJ M M M C9 M (V 7 (7 h p (O U m Q c F M h N co h Q) Cl) O W O O (D W W (O Cl) W W r m h M O W M N W u7 N O h N U O Q CO r (A O r M to (D h V 0 W M N (D 'U r N r W N 7 V' Cl) W V M h (D O (D N m m M (O N h O 4 V' W (M N '7 (O M m ([i W CO W cA W O O (D 7 h 4 CA W CJ N M p V a W W (D to (D to N (O to N W (D cD CO W co co (D (D (D h h W W (D (D W W to W W W U) ~ n L G `o L 'a 0 W � -ItN C) N W d' W h CA W W h co O m D) O O W W W W W � .y h co ,O N N N N N N N N N N N N N N N N N M N N M M N N N N N N N N N M O G1 a O O O O O O O O O O O O O O O O O O O O O O O O O O O O O 66 O L C m O. Y 1 � /0� V (O m rn 0 m N M W N M N W M M OJ W h W V' M h h T V O W to 01 O) C', co W 1� to h to W W W h h W W 10 W W h N W W tD d' V W W h W W to to W r � N N N N N CV N N N N N N N CJ N N N N N N N N N N N N N N N N (7 r U a i r rn W W W W W W W W W W W W W W W W W W co W W W W co W co co W W W W x 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 `.� 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 o O o 0 0 0 0 0 0 o m N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N m (� M V (o W h W CA _O r (�_ M N W h W (A O M It W co h W OI 6C, in t(I r r r N N N N N N N N N M a c m m E r r r r r r r r r r r `o O N L m N O E o > a U 0 V E m � m -n z co acl w —4 M AI A CS, N Date n -0 C7 M c n w w M c c M C? Z, M O U c ' M = w M — o M — cn ir it rr wn & 3 me 2400 Clock Z oz W W r,3 rl� M m Composite Time ...7 M Pal w PlZ, P P. W. r� wM w a, M BODE,200C ,0 2! ? 91 P — P !\3 P 9 b). C�, rl:l icl, b 4,� c co w M M W. N O. 6 W4' O M M Ln =l N IV M Ml 1b*O 9 SUSP. M Is w w C, M M w M W W # W w M ca M w M ot Al M N W I"k s Re due 7 r, rdl j;& G3 M M 3., w tP for Spec True .711 0 ZE, w M E, Cr, C, M CC, w MI M M W W CA w M E. w w P Color Spec Appt W LCl Z3 '..7—C6137�pecrue L3 In 'NewMethod'with R Reduced Turbidity 0 IX 41 i3 % % NPDES No.: NC 0000272 Receivin Stream Month: November Year: 2006 Facility Name: Blue Ride Paper Products Inc. I lCounty: Ha ood Stream: Pi eon River-UP Location:Canton River Mile -64.5 UPSTREAM 50050 00010 00300 31505 00080 00082 00095 y C m m iz, Uo ;? O N E > U m m F m m 3o m � E ll f O LL O U O HRS MGD °C mg/L #/100ml mg/L mg/L umhos/cm 1 . :800` 114k .1030r' t,,IL 9'.54 jt.T t14 . ? 22 24;50 . ' i � :, ,,` A.. 2 805 119.6 11.60 9.27 25.20 .. _ .. ., . - 3 .1045.: , 107.9:. 750`' '% :'. - "=9:41 ..�• . �, -"''��- -• '`", ' 24.90'._ 4 1045 102.8 5.70 10.43 25.30 ' 5 ` =•1215 .. . 99.5=: yr 6.50:,:;s •10 71 n, -n: 25.50 _ 6 845 97.0 5.90 10.09 26.70 _7.; '_84r.`111:Br': 810_ v ,i _ 9.63'. `':`'80}', :.rz 25.80. F ., 3 8 745 246.9 8.90 9.69 18 83 24.10 9: • 915'? ` 155:8 9:40 j '"'9:56 „ 23.30, 10 930 138.3 9.80 9.27 24.40 10 70 l '904 24i10 12 1015 140.9 10.10 9.27 24.30 M _'',.'l6 „1254 680 ' .i, ;1008 „ 14 950 119.6 7.40 10.82 20 25.20 :15 =845 181:0,: 8 50 s 10 89 . ' <.10.:-.. 17=: ".24.90 16 1000 969.5 9.80 10.57 20.30 :17. ..940 , t 385.2. =,78 00 % :..9.89 20:50 18 900 294.7 6.60 10.94 21.70 '19; -A05 '2521:. 6.00 ` ?: 1'1:65 „ `„ ,25.70 r 20 810 223.6 5.80 10.92 25.20 21d ;930 199.7::' 5.40_; , 10:98 i:40`.r y'. _;:: _-?x ,`24:60. ?` 22 645 186.8 5.30 10.64 15 17 23.10 E27.60 23 � 945't .174.5` __ 5.40 .:, ' ' '..10:41 24 950 161.6 5.50 10.38'25 955: ..151 9. 5 70s" 1004- ;;26 930 143.5 5.90 9.50 27 -:930: ' 137:0:' 6 20''^ 9:41 ? ,` a' ry 28 930 131.9 7.20 9.78 300.29: ', 730+ :'127:31 7,90.,. 9.74'. .'. 14..- 19 i,.:30 1000 261.1 8.10 9.67 Avera a 193.2 7.5 10.07 66 14 32 Mopihty Maz c {1969t5_, _1,1 60:: ':{ 11:65 ; : 300 18 r 83," MonihiyMin. 97.0 5.30 9.04 20 < 10 17 20.30 NPDES No.: NC 0000272 DISCHARGE N0: Month: November Year: 2006 Facility Name: Blue Ride Pa er Products Inc. County: Haywood Stream: Pi eon River-DN1 Location: Fiberville River Mile 62.9 DOWNSTREAM 00010 00010 00300 00300 00095 00080 00082 o m n � m � � c 2 U v E N E H 0 Q f/J fq m m T Z p E m O O U U U HRS °C °C I mg/L mg/L umhos/crr mg/L mg/L _ .1 'a815 14:00' ' 3.70` i9.60 .- "9:80/' `,, ,` , .:492; ', „45 63 2 820 15.20 3.60 9.45 9.45 484 4A6 694 `8`.94w - ' . 539 4 1100 10.80 5.10 10.52 10,52 549 _ 5 %1230 11,70`_ ' 5.20 ` -'10.69-:10f69 6 900 10.90 5.00 10.35 10.35 573 , : - 60' 12'40 ,A.30 ::9 80, "9.80 . , f -'� 536>' •; 8 800 9.80 0.90 9.91 9.91 134 22 86 r9; :°'930, _' 1210' r*270, %'9.83; ;AM, ` ,'t -,314i 10 915 12.60 2.80 9.68 9.68 386 .11r' i1015 ;. ; 13.20i .;2150 ,`. - 9:31 -19.31{, r :-313,' w 12 1030 12.30 2.20 9.49 9.49 347 �131 . 11.40c 4 60 , : ,9 54 y ;':954 705", 14 1005 11.30 3.90 10.53 10.53 538 .15` ±855 0 ,:[,=-. ..12.50- v4.00 i `.10.31 • ,10's31 ' t 581 xs i 35'. 54 "' + i-r ''.` 16 1010 10.10 0.30 10.89 10.89 75 AT i1955; =.$.90_ ''.0:90 1 _10.18 ' .i10.18 133:c : 18 920 8.00 1.40 10.68 10.58 181 19 -920 ; . 7,.70: .+1.70 ' :1.1.9Z' '11 9T 203 20 830 7.60 1.80 11.09 11.09 217 21_ ' 945 , _ ., 7.10 22 700 7.00 1.70 10.86 10.86 306 21 29 '23 930 :.:. 7.30 24 1005 8.50 3.00 10.15 10.15 287 125 ,'1010 . ' � 00 . 3.90- 1064. -'10-.04 , 382� 261 945 9.40 3.50 9.60 9.60 413 27, :900 9 50 . 330:":.9.58 ;<9:58 389 r 'sA s r ;ti; 28 915 10.10 2.90 9.92 9.92 408 29 :715. ': ; , ,10.50.: "-2'.60- i 9.49 ' 9:49. _.: , ` _ 328, 23 '_ ..'._,28. 30 930 10.10 2.00 9.32 9.32 412 Average 10.45 2.91 10.12 10.12 381 29 52 Mbntlil Maxs.;r:,- 'A5:26. 5.20:_ -17 97 '11.97- ''s 705_; ,.45_,. ._88 .: . r.'. . . Monthly Min. 7.00 0.30 8.94 8.94 75 21 28 Monthly lmitr :':- 13 9 ' .">i5 4 t NPDES NO: NC 0000272 DISCHARGE No: MONTH: November YEAR: 2006 FACILITY NAME: Blue Ride Paper Products Inc. COUNTY: Haywood STREAM: Pigeon River-DN2 STREAM: Pigeon River-DN5 LOCATION: Above Clyde (River Mile 57.7) LOCATION: Hepco (River Mile 42.6) Downstream Downstream 00010 003DO 00300 W050 00010 0030D OOOBO OOOBO V m 0 X p S3 m E U a y o m V 3 @ E U 2 2 H S E U > 6 w y v HRS OC mgA mg4 HRS MGD OC mgA mgA mgA 1' '830 12.90 :8 75 •;8:74 900 :_265:0 :{1.80 :10 04. is 27 40 2 835 14.30 8.45 8.44 290.8 3- 1115+ 10.70 ':863; .,862 4 1115 9.40 9.81 9.79 245.6 -- . 5" '1245, 100 0 . 10 22' ;;10;20 239:8 6 920 9.50 1 9.11 9.10 234.0 7 , r;9151 ,11,60'- ','876'` 't875 247:5' 8 815 10.90 9.01 9.00 855 486.3 10.70 9.72 28 132 ,:945; 1.1:80- '9.06', -9:05:', � t� 5_ . ;t =351:0 10 945 12.30 8.86 8.86 308.9 N: 1636 1280.: .858.• '858.- ;:;- :31,4.8 12 1045 12.60 8.97 8.97 356.1 ,13. .1,105i .10.20 -;923 , 9.22, "' '.318.7 14 1020 10.40 11.25 11.21 301.2 15; 910.I 1 f 60' . 9 89;! ;9:87 ' t,, 930_; `359:4 "9:60' ,10.78; '1 23 " '42:-,'. 16 1025 10.30 10.42 10.38 1505.9 17. .:1020f 81D, - 8.46', ,8.41 _ ` ` r., .736.8 18 940 8.20 10.17 10.12 563.6 940',- ,' 8:10- 11:23; ;11.23 y': i480i9 20 845 7.90 10.69 10.69 431.1 2t, 1000. 770 `?i1081 . ..10:81 ;,393i6 22 715 7.50 1 10.38 10.38 745 370.3 5.90 11.12 16 36 23 01000 .7 7l: ;10.441 •10.44` - . , . : `952:2 r ! m_ "c 24 1020 8.50 9.97 9.97 332.2 •25' -1020 8:50' A 85 :9:84; . " AIM.` 26 1020 8.60 9.44 9.44 303.1 -27 ;.915 , 8.80- , 9.22.: ',=9.22 293:4 28 945 9.30 9.57 9.57 285.0 29, ;745" 10 70 -8 61 ; 8+61 r '.'815 277i9 J . 9 42; ; :416 ro 30 945 10.60 9.17 9.17 342.6 .areva 10.08 9.57 9.56 385.5 9.44 10.22 22 58 s+�wrnw6um; .-11:25 '.11t23 ,. 1505:9 ,1ii80 1112' 28. ,:132F ` bmnNy Minimum 7.50 8.45 8.41 234.0 5.90 9.42 16 36 XhM um1 ;'500 �:, r, - r NPDES NO: NC 0000272 DISCHARGE NO: MONTH: November YEAR: 2006 FACILITY NAME:Blue Ride Paper Products Inc. COUNTY: Haywood STREAM: Pigeon River-DN6 STREAM: Pigeon River-BC LOCATION: Above Big Creek (River Mile 26) LOCATION: Mouth Big Creek (River Mile -26) Downstream Downstream OOOBO OW82 OODBO CW82 Y Y m m m N N aq. m m m m 0 , oU ym �m E o rn'm m'm 8 0 aa 0 0 O ~ N G Q o ? o aa m U Q U U M U HRS mgA M0 HRS mgA mgA 48 «,';" F 930,` r 10`1 --10" -4 - - ,,,{ 6 7 . ; 1 8 1 930 1 21 40 935 10 16 10 11 12 71 14 15 ,;1000, `:21 „:-.42 r t'r, .1005' d<AID i< 10.t;_ 16 18 -- 19, . . 20 %21 _ •• S _ 1 1 _ .5�� ff'�-1 "t •� ] e F jT rya x 22 1 845 19 49 840 < 10 14 23 `> T, 24 .25 26 '27= 28 29 ,.910`- 22 . ;53- :.905 30 if Ill AveaOe 21 46 < 10� 12 ' komnyw� m, ';rt 24, 10 16•'; r _ i` . 51 ma-64 Naimim 19 40 < 10 < 10 NPDES NO: NC 0000272 JDISCHAFGENO. MONTH: November YEAR: 2006 FACILITY NAME: Blue Ridge Paper Products Inc. COUNTY: Haywood STREAM: Pigeon River-DN7 STREAM: LOCATION: 1-40 Bridge (River Mlle 24.7) LOCATION: Downstream Downstream 00010 om 00080 00082 m z a o Y m o 8 Q U o mx � = � m FU o. m m6 cn j FU E U 2 m y •-- o `o `o HRS oC mg/l mgA mg/l 'mg/l HRS 1 e1000; 12;1 ' ; -9.63 -22',: 2 4- 6 7 - 8 1000 10.4 10.50 18 34 10 12 14 15" 9501 ,10.4, " ' '10.34" .,19,,` ' •39. ; 16 18 _ - 19 20 22 1000 7.9 1 10.51 19 41 ,23 24 25 .f 26 27 n.1 • .1 t ( '}� 1 '':. r E. l (i-i "•[ Y •-•c."•! 'i`i . C ' �;f'?_�'!i 28 29; 1000_ s 8:0.': :9.86'. .,L 21' 30 amue 9.8 10.17 20 40 15 MopM na.L wn 12A Monody W mim 7.9 9.63 18 34 mow dr'WN7 ,e !•' S 4 n;XE,* NPDE_S No.: NC 0000272 IDIscharge No.: 0o1 Month: Nov. Year: 2006 Facility Name: Blue Ride Paper Products Inc. County:Haywood ORC:John J.Pryately Persons Collecting Samples:Operators on Duty QA/ QC DATA SPECIFICATIONS > m o v a 2 � 0 0 m z om u o o a H � N ma EEE rn c c m O O O m m - FM `o NO mg/L mg/L mg/L qmho f 2 4 5iqg 1 6 x 8 ._ ... .. _ _. . -x a •__.. a ... ..� a.:._.i_.. .r '.. � 10 12 X 13 14 e rt - ,r 16 17. '•"i. Y f . d F 18 19 20 -- 22 23- I4xi _ •: � K , , .,y ,..: _cf `.� , 4`-r, i ,jia :f �,�:1-' - 'i 241 x 25 26 ✓ . • _ e,� '.::... r r-- ,.f .a:,. .`....� .. - �:. a ..,�' IrY . .ay.r. .d...�:' Y._ FG.f Fx I y., e 28 x &_ 30 x aoF W A rFgo Michael F Easley,Governor YWilliam Ross Jr,Secretary [ North Carolina Department of Environment and Natural Resources 1 --1 O Y Alan W Klimek,P E Director Division or Water Quality 21 November 2006 198 Mr. John J. Pryately Blue Ridge Paper Products Inc WTP P.O Box 4000 Canton, NC 28716 SUBJECT: Wastewater/Groundwater Laboratory Certification Renewal Dear Mr. Pryately: The Department of Environment and Natural Resources, in accordance with the provisions of NC GS 143-215-.3 (a) (10), 15 NCAC 2H 0800, is pleased to renew certification for your laboratory to perform specified environmental analyses required by EMC monitoring and reporting regulations 15 NCAC 2B 0500, 2H 0900 and 2L .0100, .0200, .0300, and 2N .0100 through 0800 Enclosed for your use is a certificate describing the requirements and limits of your certification. Please review this certificate to insure that your laboratory is certified for all parameters required to properly meet your certification needs Please contact your assigned inspector, Gary Francies, at 828-296-4677 if you have questions or need additional information. Sincerely, Pat Donnelly Branch Manager Enclosure [ Q cc: Gary Francies Asheville Regional Office DEC - n :.''' LJ LABORATORY SECTION ASKVILLE RFGIONA! OFFICE a"hCarolina aWurally Laboratory Section 1623 Mail Service Center Raleigh,NC 27699-1623 Phone(919)733-3908 Customer Servicc Internet: www.dwglah.om Location: 4405 Reedy Creek Rd Raleigh,NC 27607 Fax (919)733-6241 1.877-623-6748 An Equal OpportuniWAtfimta8ve Action Employer—50%Recycled110%Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF THE ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY LABORATORY CERTIFICATION PROGRAM In accordance with the provisions of N.C.G.S.143-215.3(a)(1),143-215.3(a)(10)and NCAC 2H.0800, Qr ti K,/.Y xo rps �O k—= Y 0a >y ,) J - s BLUE RIDGE PAPER PRODUCTS INC. WTP Is hereby certified fo perform environmental analysts as listed on Attachment 1 and report momfonng data to D WQ for compliance with NPDES effluent surface water,groundwater,and pretreatment regulations. _ By reference 15A NCAC 2H.0800 is made a part of this cerfificafe. This certificate does not guarantee validly of data generated,but indicates the methodology,equipment,quality control procedures, records,and proficiency of the laboratory have been examined and found to be acceptable. This certificate shall be valid until December3i,2007 Cer ificale No. 198 9 Pat Donnelly 1 Attachment North Carolina Wastewater/Groundwater Laboratory Certification Certified Parameters Listing Lab Name: Blue Ridge Paper Products Inc WTP - Certificate Number: 198 Address: P.O.Box 4000 Effective Dale: 011012007 Canton,NC 28716 Expiration Dale: 12/3112007 Date of Last Amendment: The above named laboratory,having duly met the requirements or 15A NCAC 2H 0800,is hereby certified for the measurement of the parameters listed below CERTIFIED PARAMETERS INORGANICS BOO Sid Method 5210E COLOR PC NCASI Method 7101 (P(Co) NCASI Method 253(PICo) CONDUCTIVITY Sid Method 2510B DISSOLVED OXYGEN Sid Method 4500 O G AMMONIA NITROGEN Sid Method 4500 NH3 D pH Sid Method 4500 H B RESIDUE SUSPENDED Sid Method 25400 TEMPERATURE Sid Method 2550B This certification requires maintance of an acceptable qualrry assurance program,use of approved methodology,and salisfact---lormance on evaluation samples Laboralories.are, w subject to civil penalties and/or decertification for Infraclio,- `;et forth in 15A NCAC 2H 0807 otpF `NATF,q Michael F.Easley,Governor o William G.Ross Jr.,secretary s h r North Cargom 6kparuu" rF..WY t,and�Nam�l Resources J1 _- -.x r._s -_.-. — p Y f "�•. ;,'-'.f�faa W.Klimel.A' .Director 'vision of Water Qrraliry LE November 9, 2006 } D NOY 1 5 2006 Mayor Patrick U. Smathersa Town of Canton ♦♦ WATER QUALITY SECTION 58 Park Street t ASHEVILLE REGIONAL OF=ICE Canton, North Carolina 28716-4324 SUBJECT: Town of Canton Blue Ridge Paper Products WWTP Construction of Flood Retaining Wall Approval of the Plans and Specifications Project No. XP-96447306-0 Dear Mr. Smathers: The review for completeness and adequacy of the project construction plans and specifications has been concluded by the Construction Grants& Loans Section of the North Carolina Division of Water Quality. Therefore, said plan documents are hereby approved. STAG funding is determined as follows: Eligible A flood retaining wall, approximately ten feet tall, surrounding the influent pump station located at Blue Ridge Paper Products, maintained by the Town of Canton. Neither the State nor Federal Government, nor any of its departments, agencies or employees is or will be a party to the invitation to bids, addenda, any resulting contracts or contract negotiations/changes. If the Recipient does not maintain the court sanctioned schedules which extended the compliance date for complying with the final effluent limits established in the NPDES Permit, then project costs incurred will not be eligible for STAG payments. In accordance with the Federal Regulations, the Recipient is required to assure compliance with the OSHA safety regulations on the subject project. In complying with this regulatory responsibility,the Recipient should, by letter, invite the Training Officer, Education Training and Technical Assistance Unit, NC OSHA Division, 1101 Mail Service Center, Raleigh, NC 27699- 1101 at (919) 807-2890, to participate in the Pneconstruction Conference to assure that proper emphasis is given on understanding and adhering to the OSHA regulations. It is the responsibility of the Recipient and the Consulting Engineer to insure that the project plan documents are in compliance with Amended N. C. G. S. 133-3 (ratified July 13, 1993). The administrative review and approval of these plans and specifications, and any Construction Grants and Loans Section 1�TOne 1633 Mail Service Center Raleigh NC 27699-1633 1�Q Carolina Phone:919-733-6900/FAX:919-715.6229/Internet:www.nccgl.rret �ura!!r� An Equal Opportunity/Affirmative Action Employer-50%Recycled/10%Post Consumer Paper Mayor Patrick U. Smathet� November 9, 2006 Page 2 subsequent addenda or change order, do not imply approval of a restrictive specification for bidding purposes; nor is it an authorization for noncompetitive procurement actions. Any addenda to be issued for subject project plans and specifications must be submitted by the Recipient such that adequpte time is allowed for review/approval action by the State, and for subsequent bidder action prior' to receipt of bids. It is mandatory for project facilities to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and, when applicable, the North Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractors' responsibilities shall be in complying with these Acts. Prior to entering into any contract(s)for construction, the recipient must have obtained all applicable project Permits from the State, including an Authorization to Construct and/or Non- Discharge Permit. While rejection of all bids is possible, such action may be taken only with prior State concurrence, and only for good cause. A goal of 8% of the contract price is established for Minority Business Enterprise (MBE) participation in this project, and a goal of 5% of the contract price is established for Women's Business Enterprise (WBE) participation in this project. The Recipient and Bidders shall make a good faith effort to assure that MBE's and WBE's are utilized, when possible, as sources of goods and services. The good faith effort must include the following affirmative steps: (a) including small, minority, and women's businesses on solicitation lists; (b) assuring that small, minority, and women's businesses are solicited whenever they are potential sources; (c) dividing total requirements, when economically feasible, into small tasks or quantities to permit maximum participation by small, minority, and women's businesses; (d)establishing delivery schedules, and (e) using the services of the Small Business Administration and the Minority Business Development Agency of the U.S. Department of Commerce. Please note that the solicitation efforts should include documentable follow-up phone calls. For further explanation of the MBE/WBE requirements, and to help the grantee and prime contractor(s) obtain MBE/WBE prime and sub contractors see the following web site: http:/hva•w.epa.gov/reoion4/µ-ater/gt:uht'orkbookdocs/NI BE_WBE_requirementso'1"04.pdf In particular your attention is directed to Part A (2)(v) on page 2 of 3 of the above document. The Recipient shall comply with the provisions of 40 CFR, Part 7, Subpart C - Discrimination Prohibited on the Basis of Handicap. Attached is one(1) copy of the Project Review and Cost Summary (Authority to Award) which is to be completed, and submitted to the State for review. Upon review and approval of this information, the State will authorize the Recipient to make the proposed award. Mayor Patrick U. Smathe__ November 9, 2006 Page 3 Two (2) copies of any change order must be promptly submitted by the Recipient to the State. If additional information is requested by the State, a response is required within two (2) weeks, or the change order will be returned without further or final action. One (1) set of the final approved plans and specifications will be forwarded to you. One (1) set of plans and specifications identical to the approved set must be available at the project site at all times. Upon completion of the project construction, the Recipient shall submit a letter confirming that the project has been constructed in accordance with the plans and specifications approved by the State. "As-built" plans will need to be submitted with any changes clearly documented on the plans if the above confirmation cannot be made. If there are any questions concerning this matter,please do not hesitate to contact Mr. Cecil G. Madden, Jr., P. E. at(919)715-6203. Sincerely, kC{.✓E-ri C.4 John R. Blowe, P.E., Chief Construction Grants & Loans Section i Attachment MM:cgm cc: Michael J. Waresak, P.E., McGill & Associates DWQ Asheville Regional Office Don Evans Daniel Blaisdell, P.E. Valerie Lancaster Cecil G. Madden, Jr., P.E. Michelle McKay, E.I. OSHA Training Officer,,Wanda Lagoe Artie Buff, P.E., EPA Region IV CIG STAG