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HomeMy WebLinkAboutNC0000272_NPDESPermitRenewalApplication_20060602 o�0F W ATeROG Michad F.Easley,Governor William G.Ross Jr.,Secretary Uj North Carolina Department of Environment and Natural Resources _ Alan W.Klimek,P.E.Director O C y »« Division Qf Water Quality 4 June 2, 2006 I Robert M. Shanahan Blue Ridge Paper Products Inc ;;?.. WATER QUALITY SECTION PO Box 4000 ASHEVILLE RFGiOA!GL OFiTI:^_.E Canton,NC 28716 Subject Receipt of permit renewal application NPDES Permit NC0000272 Canton Mill Haywood County Dear Mr. Shanahan: The NPDES Unit received your permit renewal application on June 2,2006. A member of the NPDES Unit will review your application. They will contact you if additional information is required to complete your permit renewal. You should expect to receive a draft permit approximately 30-45 days before your existing permit expires. If you have any additional questions concerning renewal of the subject permits, please contact me at (919) 733-5083,extension 520. Sincerely, Frances Candelaria NPDES Unit cc: CENTRAL FILES Asheville Regional Office/Surface Water Protection NPDES Unit Nam Carolina V`oid North Carolina Division of Water Quality 1617 Mail Service Center Raleigh,NC 27699-1617 Phone(919)733-7015 Customer Service Internet: www nc"lgfqua ity.org Location: 512 N.Salisbury St. Raleigh,NC 27604 Fax (919)733-2496 1-877.623.6748 An Equal Opportunity/Afimtative Action Employer—50%Recydedl10%Post Consumer Paper BLUE RIDGE �O U PAPER PRODUCTS INC. May 31, 2006 Hand Delivery Roger C. Edwards Regional Supervisor Division of Water Quality North Carolina Department of Environment and Natural Resources Asheville Regional Office i ���--� - -- _� 2090 US Highway 70 �� I Swannanoa, North Carolina 28778 JUN - 2 2006 i Subject: Application for Permit Renewal t_ NPDES No. NC 0000272 Blue Ridge Paper Products Inc. Canton Mill Haywood County Dear Mr. Edwards— The subject NPDES permit expires on November 30, 2006. In accordance with Part II, Section B, Condition 10 of the permit and the Division of Water Quality(DWQ) letter of March 8, 2006, Blue Ridge Paper Products Inc. requests renewal of the NPDES permit for our mill in Canton, North Carolina. We are submitting three(3) copies of the following to your regional office and additional copies to the Surface Water Protection Section in Raleigh: • This permit renewal request and signed permit application, EPA Form I and Form 2C with attachments • Color Compliance Report and Appendices - satisfies Part I, Condition A.(8.), Paragraph 10 of the 2001 NPDES permit • Balanced and Indigenous Species Study [ 316(a) Demonstration ] and Appendices including the 2005 Biological Assessment Report and Thermal Model Report- satisfies Part 1, Condition A.(13.), Paragraph 13 of the 2001 NPDES permit The Division's March 8, 2006 letter indicates that the permit renewal application must include a narrative sludge management plan for the facility. The Blue Ridge Paper Canton Mill manages wastewater sludge in a dedicated landfill facility permitted by the DENR Division of Waste 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations Roger Edwards, DWQ Regional Supervisor 5/31/2006, Page 2 Management(Solid Waste Permit No. 44-06 dated February 18, 2002). The operating plan for this landfill is part of the solid waste permit. Blue Ridge Paper is required on an annual basis to estimate remaining landfill capacity and to design and permit additional capacity well in advance of the landfill becoming full. Our dedicated landfill facility satisfies the sludge management plan requirement for NPDES permit renewal. Please contact us if you have questions concerning the permit renewal application and supporting documents. Sincerely, �Fl_lz 5. ; /� a Paul S. Dickens Robert M. Shanahan Manager, Environmental Affairs Vice President Manufacturing and Mill Manager dickep@blueridgepaper.com 828-646-6141 Enclosures: Three(3) copies of enclosures listed above cc: Mrs. Carolyn Bryant(signed original permit application and two copies) Point Source Branch Division of Water Quality North Carolina Department of Environment and Natural Resources 1617 Mail Service Center Raleigh,North Carolina 27699-1617 Dr. Sergei Chemikov, PhD (w/5 copies of application and permit-required documents) Environmental Engineer NPDES Unit Surface Water Protection Section Division of Water Quality North Carolina Department of Environment and Natural Resources 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Blue Ridge Paper Products Inc 175 Main Street • PO Box 4000 Canton, North Carolina 28716. 828-646-2000 Raising Your Expectations Roger Edwards, DWQ Regional Supervisor 5/31/2006, Page 3 cc: Mr. Bryn H. Tracy (w/copy of 316(a)Demonstration) Environmental Biologist Biological Assessment Unit Environmental Sciences Section Division of Water Quality North Carolina Department of Environment and Natural Resources 1617 Mail Service Center Raleigh, North Carolina 27699-1617 C File Water(cover letter) Engineering File—water permits (complete submittal) Internal Distribution (cover letter) J. Clary J. Pryately L. Cooper G. Rogers B. Williams D. Brown B. Clarke F. Westall M. McGhee Blue Ridge Paper Products Inc 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations Please print or type in the unshaded areas only(fill-in areas are spaced for elite type,i.e., 12 charaetersrneh). Form Approved.OMB No.2040-0086. Approval expire O 31-PU FORM U.S.ENVIRONMENTAL PROTECTION AGENCY 1.EPA I.D.NUMBER 1 EPA Consolidated Permits Program F NC0000272 GENERAL (Read the "General Instructions"before starb 1 141 15 LABEL ITEMS GENERAL INSTRUCTIONS if a prearmed label has been proNded,affix it in Me designated space. Review to Information carefully;If any of it is incurred.Imes thmugh It and enter Ne wrest data In the appropriate fill In area bebw. Also, if any of the prepared data is absent(the area to Me lee of the label spew lists the Information that should anasr,)please pmNde It In the proper fin-in areas)below, If the label is complate and wren,you needs not dominate Items I,III,V,and VI(except WE which must be dompleted regardless.)Complete all Items 0 no label has been provided. Refer to the instmctons for detailed Item descriptions and for Me legal a itho bations under whrh this data Is dollected. II.POLLUTANT CHARACTERISTICS INSTRUCTIONS: Complete A through J to determine whether you need to submit any permit application forms to the EPA. If you answer"yes" to any questions,you must submit this tone and the supplemental forth listed in the parenthesis following the question. Mark"x"in the box in the third column if the supplemental torn is attached. If you answer"no"to each question,you need not submit any of these forms. You may answer"no"if your activity is excluded from permit requirements,see Section C of the instructions. See also,Section D of the instructions for definitions of bold-faced terms. MARK'V MARK"x" SPECIFIC QUESTIONS yes I ND I ATTACHED SPECIFIC QUESTIONS yes NO ATTACHED A. Is this facility a publicly owned treatment B. Does or will this facility(either existing orproposed)include a works which results in a discharge to waters of the X concentrated animal feeding operation or aquatic animal production X U.S. facility which results in a discharge to waters of the U.S'? (FORM FORM 2A is 17 18 28) 16 17 18 C. Is this facility which currently resuhs in discharges X X D. Is this a proposed facility(other than those described in A or B X to waters of the U.S.other than those described in A above)which will result in a discharge to waters of the U.S.? or B above?(FORM 2C) 22 23 24 (FORM 2D) 22 23 24 F. Do you or will you inject at this facility industrial or municipal E. Does or will this facility treat,store or dispose of X effluent below the lowermost stratum containin,within one quarter X hazardous wastes? (FORM 3) mile of the well bore,underground sources of drinking water? 28 29 30 28 28 29 G.Do you ar will you sued at this facility any produced water H. Do you or will you inject at this facility fluids for special processes or other fluids which are brought to the surtax in connection X wash as mining of sulfur by the Frasch process,solution mining of X with conventional oil or natural gas production,Inject fluids used for enhanced recovery of oil or natural gas,or inject minerals,in situ combustion of fossil fuel,or recovery of geothermal k36 fluids fer storage of liquid hydrocarbons?(FORM 4) energy?(FORM 4) 34 35 36 I.Is this facility a proposed sta0onary source which Is one of J. Is this facility a proposed stationary source which is NOT one of the 28 industrial categories listed In the instruction and which X the 28 industrial categories listed in the instruction and which will X will potentially emit 100 tons per year of any air pollutant potentially emit 250 tons per year of any air pollutant regulated regulated under the Clean Air Act and my affect or be located under the Clean Air Act and may affect or be located in an in an attainment area?(FORM 5) 40 47 1 42 attainment area?(FORM 5) 60 1 47 42 III.NAME OF FACILITY ZS�KIP Blue Ridge Paper Products Inc. A.NAME&TITLE Itself,flat&fiffe) B.PHONE(area code 8 no.) z Paul Dickens- Manager of Environmental Affairs 828 11646 116141 V.FACILITY MAILING ADDRESS A.STREET OR P.O.BOX 31 P.O. Box 4000 B.CITY OR TOWN _C.STATEI D4ZIPCODE- a Canton NC 28718 VI.FACILITY LOCATION A. STREET,ROUT NO.OR OTHER SPECIFIC IDENTIFIER I (; s 175 Main Street ! B. COUNTY NAME J U N - 2 2006 Haywood C. CITY OR TOWN C.STATE I U1IP CODE pf o-mw"I rin B Canton amCON,iNUE ON RLVLRS� CONTINUED FROM THE FRONT _ vill.SIC CODES(4 Igr,,in order of peon A.FIRST B.SECOND 7 # 2621 (SPECIFI9 Integrated Pulp Mill (SPECIFY) C.THIRD D.FOURTH c (SPECIM 0 (SPECIFY) 7 7 15 16 19 15 18 19 Igr,in order o peon A.NAME B. Is the name listed c Item VIII-A also the owner? e Blue Ridge Paper Products Inc. E]YES ONO 5 16 35 66 C.STATUS OF OPERATOR(Enterthe appropriate letterinto the answerboxif"Other,specify) D.PHONE(area code$no.) = (specify) S=STATE O=OTHER(SPECIFY) P A 41 2$ 454 0676 P=PRNATE 1s-1a 18.21 1 22-Z E.STREET OR P.O.BOX 41 Main Street 24 55 F.CITY OR TOWN G.STATE H.ZIP CODE dc (SPECIFY) Is the facility located on Indian lands? s Canton NC 28716 7YES KIND 15 16 41 42 47 sit 52 A. NPDES(Dishcarge to Surface Water) D.PSD(Air Emissions from Proposed Sources) .. 9 N NC0000272 s P 08961R06 151 161 17.18 _ 30 151 18 17 18 30 B. UIC(Underground Injection ofFlulds) E. OTHER(Specify) (SPECIFY) 9 U a Stormwater NCS000105 Site specific stormwater permit 15 16 17 18 30 151 16 117118 30 C. RCRA(Hazardous Wastes) E. OTHER(Specify) (SPECIFY) 9 R RCRA ID NCDO03148889 s Landfill NC 44-06 No. 6 landfill 101 17 18 30 15 16 1 17118 30 Al.MAP Attach to this application a topographic map of the area extending to at least one mile beyond property boundaries. The map must show the outline of the facility,the location of each of its existing and proposed intake and discharge structures,each of Its hazardous waste treatment,storage,or disposal facilities,and each well where It injects fluids underground. Include all springs,nvers and other surface water bodies In the map area. See instructions for precise requirements. provi e a brief escriptran The Canton Mill is an integrated bleached papergrade kraft pulp and paper manufacturing facility producing paperboard and fine papers. The applicable categorical effluent standards are 40 CFR 430 Subpart B- Bleached Papergrade Kraft and Soda. see ins ructions) I certify under penalty of law that 1 have personally examined-and am familiar with the information submitted in this application and all attachments and that, based on my inquiry of those perons immediately respnsible for obtaining the information contained in the application,I beleive that the information is true, accurate and complete. I am aware that there are significant penalties for submitting false Information,including the possibility of fine and imprisonment. A.NAME&OFFICIAL TITLE(type or print) B.SIGNATURE o C.DATE SIGNED Robert Shanahan-Vice President of Manufacturing and Mill Manager COMMENTS FOR OFFI 0 c 15 16 55 EPA Form 3510-1 (8-90) EPA I.D. NUMBER (copy from Item 1 of Form 1) Form Approved NC0000272 OMB No. 2040-0086 Please print or type in the unshaded areas only Approval expires 5-31-92 FORM U S ENVIRONMENTAL PROTECTION AGENCY 2 C APPLICATION FOR'PERMMT TO DISCHARGE WASTEWATER NPDES Kt P EXISTING MANUFACTURING,COMMERCIAL, PllikkO AND SILVICULTURAL OPERATION' ,'Consolidated Permits Program 1.OUTFALL LOCATION For each outfall, list the latitude and longitude of its location todhe nearest 15 seconds and the name of the receiving water A. OUTFALL B.LATITUDE C. LONGITUDE NUMBER - D. RECEIVING WATER(name) list 1: DEG. 2. MIN. 3.SEC. 1. DEG. 2. MIN. 3. SEC. ' 001 35 32 8 82 50 42 Pigeon River II. FLOWS, SOURCES OF'POLLUTION''AND TREATMENT TECHNOLOGIES A.Attach a line drawing showing the water flow through the facility. Indicate sources of intake water,operations contributing wastewater to the.effluent, and treatment units labeled to correspond to the:more detailed description in Item B. Construct a water balance on the line drawing by showing average flows between intakes,operations,treatment'.units,and outfalls.. If a:water balance cannot be determined(e.g,,for.certain mining activities), provide a pictorial description of the nature and amount of any sources of water and any collection or treatment measures. ' B.For each ouffall,provide a description of:(1)All'.operations contributing wastewater to the effluent,including process wastewater;sanitary wastewater, cooling water,and storm:water runoff;(2)The average flow contributed by each operation;and(3)The treatment recieved by the wastewater. Continue on:additional sheets:if necessary: . 1:OUTFACE .• 2.DP.ERATION S CONTRIBUTING'FLO.W 3.-TREATMENT NUMBER 6. 0 (list) b.'AVERAGE FLOW a. DESCRIPTION ' , b:LIST CODES FROM list include units TABLE'2C=1 Pulp Mill: chip cooking, 13.5 mgd Grit chamber 32'X8'X16' 1-M 001 pulp washing, screening& 29.9 mgd, 1 minute retention bleaching, recovery and solids to landfill 5-Q regeneration of cooking Bar screens,two 6'wide each, 1-T chemicals, production of pH control by CO2 injection. 2-K chlorine dioxide for Coagulation by polymer addition. 2-D bleaching, condensates Primary clarifiers, circular two 1-U collection&treatment. 200'dia. X 14.75'swd Paper Mill: 8.1 mgd 3.47 mgal ea, 5.6 hr retention 001 production of fine papers ° one, 125'dia x 1 V swd for spill and paperboard control, 1.01 mgal capacity Steam and Power 3.9 mgd skimmed floating solids to landfill 5-Q 001 Generation Settled solids dewatered by belt 5-C Unmetered and Misc.: 3.5 mgd press to landfill 5-Q 001 city water, raw water, mill water production, sludge dewatering, Secondary treatment by 3-A groundwater recovery, activated sludge process mill sanitary wastewater Aeration basins, 11.4 mgal total vol 001 Average Stormwater 0.17 mgd based on 1998 rainfall 29.9 mgd flow plus recycle Town of Canton: 0.75 mgd one or two of four basins operated 001 municipal wastewater, with West Canton sewer as aerobic digester mill landfill leachate- extension variable with rainfall Continued on Attachment II-B OFFICIAL USE ONLY(effluent guidelines sub-categories) EPA Form 3510-2C (8-90) PAGE 1 OF 4 CONTINUE ON REVERSE cormnucp moM�rve morn 0 NC0000272 C.EXceptforstorm runoffs leaks,orlspills,are'any:of the discharges described m Items II=A or B Into rm_ittent or seasonal. ,;;� - 'Yes,(complete_the/oil'owing table)., , ^ _. 'NO(go to`Section ttl 3.FREQUENCY:. •- ,-, , . . " a 4:'FLOW ..: •r _ t.OUTFALL 2.OPERATION(S) _ 'a DAYS " ti.-MONTHS a:FLOW`RATE ,?, b:TOTAL;VOLUME NUMBER CONTRIBUTING FLOW . ' PER WEEK PER YEAR .imm'd s eci with units =c DUR=. '(list) (list)„ , ' - f(SpBCi(y ''(SpBCl/y 1.LONG TERM 2.MAXIMUM• tiLONG TERM 2.MAXIMUM- ATION . , n B $VB%a a 1' .;AVERAGE ;, DAILY-" "'AVERAGE, DAILY fin da 3, III'.:PRODUCTION - A.Doesaneffluent uideline'Iimitation promulgatedbyEPA under:Section.304of,the Clean Water Act ia I to. ourfacili - - X YES(complete Item 111-B) , - - - • ,„ " - -'. NO(go to Sectian ll!J B.Arelhe limitations--.inthe applicable effluent guitleline expressed in terms of production(or other measure of o won)? - X YES.com Iete:Item 111-C - __ :NO o to Section 1 ^ ,. - C.If youanswered'yes"to Item III-B,list the quantity which represents an actual measurement of your level of.production;expressed in terms and units - used in the applicable licable effluentguideline;and indicate the affected outfalls. "- "- - 1.AVERAGE DAILY PRODUCTION - __. .. "' 2:AFFECTED r830 b.UNITS OF' C.OPERATION;PRODUCTION MATEMAL;ETC. - ' OUTFALLS MEASURE - _ .. __i , (specify). ^. list Ouhallnumbe/s.Bleached Papergrade Kraft and Soda (40 CFR 430 Subpart B) 001 ADT Food grade bleached paperboard ADMt ADT Bleached free sheet fine papers 755 ADMt ADT=Air Dried US Tons(2000 Ibs)Finished Product ADMt=Air Dried Metric Tons(1000 kg),Finished Product IV.IMPROVEMENTS.` - A.Are,you now requ red,by piny Federal,State onlosal'autnoritym to eet any:Implementation schedule for the construction,upgrade onoperation of waste- ' water treatment equipment or practices or any other environmental programs which may affect the discharges,described in this application?This includes ,but is not limited to;permit conditions;administrative or,enforcement orders,enforcement compliance schedule',letters,stipulations,court orders,and grant or loan conditions " - M.Yesifcomplete.the following table) ` :NO(go to Item IV-B) _. _ 2.AFFECTED OUTFALLS • - - 4.FINAL COM 1.IDENTIFICATION`OF'CONDITION, ( 3;RRIEFDESCRIPTION OFIPROJECT'•. - PLIANCE•DATE _ AGREEMENT,;ETC. allo. tiaOURCE OF DISCHARGE ,' a.RE- -'b:PRO- . ... , ;. .. -,�.. _- - ,,.: _ . OUIRED .�:JECTED'. Special conditions in NPDES 001 Pulp Mill On-going effluent color reductions NA NA permit regarding color ` reduction B.OPTIONAL:You•may attach additional sheets describing any additional�watenpollution control programs(or other environmental projects which may af(ecry' yeurdischarges)you now have underway or which you plan.Indicate whether each program is now underway or planned,and indicate your actual or planned schedules fo�•constmction. ' . 1. • " -.. , ;MARK"X^`IF DESCRIPTION OF ADDITIONAL CONTROL PROGRAMS IS ATTACHED EPA Form 3510-2C(Rev.2-85) PAGE 2 OF 4 CONTINUE ON PAGE 3 EPA I.D. NUMBER(copy from Item 1 of Form 1) CONTINUED FROM PAGE 2 NC0000272 V. INTAKE ANDEFFLUENTCHARACTERISTICST A,B,&C: See lrstr`uctlonssbet&e proceeding Complete one�set of tables for each outfa_II MnotateRhe outfall numbenn the space provided "{ d t 1 i t Nofe.Tables V A,V;B,and.V-C are included onseperate sheets numbered V{1`thrcugh.V-9}` ^' D.Use the space below to list any of the pollutants hsted which yoti know or have reason to believe is dischargetl or may ...... in discharged from any o.utfoll,,For;every pollutant you list briefly describe the reasons youbeileve It to be spresent and,report any analytical data inyour _ Possession. —r. . ..,, 1'. POLLUTANT.` . . ,-- AT 72.'80URCE "`_, 1. POLLUTANT ` �r OURCE. N/A VI. POTENTIAL DISOHARGES NOT�QOVERED_BY ANALYSIS Is any P n a pollutant listed3 Item V-C an substance ora coinP onentof a Substance which you currently,usadr manufacture as an intermediate or final product or . byproduct? �L _-_ r a ¢f ?. �t ' �* ' S' ;se YESm(hsf all suchpollutanfs,pelow) �= 1 X 'NO,(go to.ltein„VI B)., NIA Pollutant analysis is included with V-C a EPA Form 3510-2C(8-90) PAGE 3 OF 4 CONTINUE ON REVERSE CONTINUED FROM THE FRONT NC0000272 VIL 'BIOLOGICACTOXICITYTESTING DATA bo youhave any knowledg belie, or reason to that any biological test for acute 6r chronio toxicity,has,tiean made on any of your discharge or on a recei4gwater in relation to your.discharge within"the last 3 years? n , X YES, ldenti the tests and describe their puro se`beloty _ .. NO' . o to,Section Vlll See Attachment V Vill.CONTRACT ANALYSIS INFORMATION „ Where any of the.analyses reported in Item V performed by a contract laboratory or consulting firm? ❑X YES.(list the name, adress, and telephone number of, and pollutants NO (go to Section IX) analyzed by, each such laboratory or firm'below) A. NAME' "' y.. B.ADDRESS " '. CI TELEPHONE' D:'POLLUTANTS ANALYZED' (area code&;no.). _, (list) 2225 Riverside Drive (828)254-7176 All 2C Analysis except Dioxin and Pace Analytical Asheville, NC 28804 self monitoring Rogers and Callcott PO Box 5655 Greenville, SC 29606 (864)232-1556 Pesticides and PCBs Severn Trent Laboratories 880 Riverside Parkway West Sacramento, CA 95605 (916)373-5600 Dioxin Severn Trent Laboratories 5815 Middlebrook Pike Knoxville,TN 37921 (865)291-3000 Pesticides IX: CERTIFICATION _ -- I certify,u_nder penalty oflaw that this document and all attachments were prepared under my direction or supervision in accordance.`with a system deigned to assure that qualified personnel properly gather and evaluate theJhformation submitted.Based on my inquiry of the,person or personswho,manage the system,or,,.' those persons directly responsible for gathering the rm linfoatiori,the information submitted f m.is;to the best knowledge and belief;true,accurate,and complete: I am aware that there are significant penalties for siibm tting'false information;•in,luding the.possibiliiy.of fine,and imprisonment for knowing violations. A. NAME AND OFFICIAL TITLE (type or print) B. PHONE NO. (area code&no.) Robert Shanahan -Vice President of Manufacturing and Mill Manager (828) 646-2840 C. SIGNATURE D. DATE SIGNED J wc� EPA Form 3510-2C (8-90) PAGE 4 OF 4 EPA I.D.NUMBER(copy from Item 1 of Form 1) PLEASE PRINT OR TYPE IN THE UNSHADED AREAS ONLY.You report some or all of Farm Approved. this information on separate sheets(use the same format) instead of completing these pages. NC0000272 OMB No.2040-0086 SEE INSTRUCTIONS. Approval expires 7-31-88 '- - OUTFALL NO. V,INTAKE AND EFFLUENT CHARACTERISTICS'.(conenued from page 3 of Form 2 C) 001 PART Youmust provide the results ofat least orieanal sis fanevery pollutant inthistable.".Cornialete,one'#abletor each:dutfalL Seeirt$trdctions foF additiohals$etaile 7 ' .2.SEFF.LUENT '= _ - �:'�' . ..� - „ _ b 3.. UNITS; 4.INTAKE o'Gonal 1.POLLUTANT a.MAXIMUM DAILY VALUE. b,MAXIMUM 30 DAY VALUE c.LONGTERM:AVRG.VALUE ' " speaTyrybrank) a.LONGTERM' - ,y .i ,;/efavairabie) ,� , -� (davaQatire). ,d..NO,_OF .,_: - ��_- ,'gVERAGE VALUE b­NO.OF (1) - z - (1) IMSS (1) - ANALYSES a:pONCEN-- 1 ° " ANALYSES • ' CONCENTRATION OMASS .., CONCENTRATION «} CONCENTRATION. (2)MA95 `TRATION " :b' SS CONCENTRATION. (2)MABa _. a.Biochemical Oxygen 51.8 11,673 14 3,173 7.47 1,611 365 mg/1 Ibs/day Demand(BOD). „: b.Chemical Oxygen 460 95,756 273.8 54,719 162.6 34,759 52 m /1 Ibs/da Demand(COD) ,' s 9 Y c.Total Organic''� 26 5,562 26 5,562 1 m /1 Ibs/da 6ir6on(TOC), 9 Y d.Total Suspended 156 29,352 30.1 6,979 16.8 3,606 365 /1 Ibs/da Solids(TSS)., m 9 Y e.Ammonia(as N) 8.15 1,794 0.77 173.5 0.31 66.96 365 mg/I Ibs/day ` VALUE VALUE VALUE VALUE t Flow -. 31.1 27.32 25.65 365 MGD .., VALUE VALUE VALUE VALUE g Temperature' aw er)ture ' 35.3 32.1 31.1 121 °C _ VALUE VALUE VALUE VALUE ' h o.Temperature(summer).; 40.2 37.5 36.9 121 C .r - MINIMUM MAXIMUM MINIMUM MAXIMUM pH 6.9 9.3 7.5 7.8 365 STANDARD UNITS PART.B- •Mark"M m column2-a for each pollutant you knovi'.or have reason to believe is present.Mark"X"in column 2-b for each pollutant you believe to be absent. If,you..mark column 2a for any pollutant which is limited eithendirectly,or indirectly but:expressly,In an effluent limitations guideline,you must provid0he results of at least one analysis for that pollutant.For other pollutants for which!you mark, column'2a,you must'provide quantitative data'ocan explanation:of their presence in your discharge.Complete on table for each outfall;'Sea the instructions for additional details and requirements. ° 1.POLLUT- , 2.tMARK"X". - ". 3.EFFLUENT - - :4.UNITS ;5.INTAKE(option ANT AND a'SE-, b.BE-, a.MAXIMUM DAILY VALUE r b;MAXIMUM 30 DAY VALUE "'c.LONG TERM.:AVRG.-VALUE" � (spearyr/Wank) -- a,LONGTERM CAS NO. LIEVED: AEVEo ':. "'°. ` - ,(ifavanabre), �'. `.�:.. (ilavaitatiie d NO OF _"a {AVERAGE VALUE -6.NO.OF_' (Aa-alab)e)' PRE„; - _ (1) 2}MASS- (1)' (2)MASS (�)' .ANALYSES a.CONCEN ' ,(1) ANALYSES SENT ASSENT CONCENTRFTION - ( CONCENT[MDON i -. " =(P)bfABS- - �b MA65„ ,v ;< p'(2)NA68: 3 . ' __ - r u ' CONCENTRATION - ' - t TRATIONi _ - _._ CONCENTRATION P'. (,whin qe ,. (24959-67-9) X <0.1 ND 1 mg/I b..Chlorine X Total Residual c..Color' X 392 90,515 216 45,929 183 39,128 365 mgA Ibs/day d'Fecal:- - X 300 81.5 12.29 52 #/100 ml Coliform, e.Fluoride X 0.42 90.4 1 m 16984=48-8 : mg Ibs/day I.Nitrate-:" Nitrite(as N X I <0.1 ND 1 mg/1 EPA Form 3510-2C(Rev.2-85) -'Platimum Cobalt Units ND=Non-Detect PAGE V-1 CONTINUE ON REVERSE REM V-B CONTINUED FROM FRONT NC0000272 1.POLLUT-- 2.MARK"X" -. .. - " . '° 3.-EFFLUENT .- _"` `"" , ^ 4.UNITS, 5..INTAKE optional ANT.AND a..eE.. b.eE. a..MAXIMUM-DAILY VALUE b:,MAXIMUMi30 DAY VALUE 6:LONG TERM AVRG,VALUE a.LONGTERM- - ' - •+ CASNO.- �LIEVEo LiEVEo . "`-yevadable)•.. "lilavadatile)° d.NO.OF • -AVERAGEVALWE. -b.NO OF. (davapabla) PRE (1) (1). (1j ANALYSES. a. 1 SEW ASSENT CONCENTRATION (2)t,?ASS t" >' CONCFNTRA710N .(2)MASS CONCENTRATION (2)MASS ^, - + - b.MASS (') (2)MASS 'ANAL^YSES -.- , .,. _ TRATION.. , . ;CONCENTRArIory _ .. g Nitrogen, ^ Total Organic, X 2.9 624 1 mg/1 Ibs/day (as:N). .. I' Grease d. X 5.5 1183 1 mg/I Ibs/day i.Phosphorus (as P);Total X 5.15 1179 5.15 1179 1.2 261 12 mg/I Ibs/day (7723-14.0) .RadloacOvity (1)Alptia,^Total X (2)Beta,Total X r (3).Radiumlp X Total (4)Radium•. X 226,Total ." k.S0lfale" (as S0q). X 350 75310 1 mg/l Ibs/day 14808-79-8 I.Sulfide- X <0.05 ND ass.... 1 mg/1 m.Sulfite, (as SO3) X 0.64 137.7 1 mg/1 Ibs/day 14265=45-3 - n:Surfactants ' X 0.297 63.9 1 mg/1 Ibs/day o;Aluminum, Total ., ' X 0.51 109.7 1 mg/1 Ibs/day 7429-90-5--. p,Banum, Total— X 0.27 58 1 mg/l Ibs/day Z440-39-3 q,Boron, Total'I X 0.034 7.3 1 mg/1 Ibs/day 440-42-8 r.'Cobalt,Total (7440-09-4):; X <,005 ND 1 mg/1 s Iron,Total 7439-89-6 X 0.16 34.4 1 mg/1 Ibs/day LMagnesium, Total .. X 6.6 1420 1 mg/1 Ibs/day 436-96-4 u.Molybdenum, otal X <.005 ND 1 mg/I 7439-98-7 r v.'Manganese,l Total X 0.79 170 1 mg/I Ibs/day 4139-965 .Tin:Tolal 440-3 -5 X <.005 ND 1 mg/I .Titanium, - [Total - X <.005 ND 1 mg/I 7440-32-6 EPA FORM 3510-2C(Rev.2-85) PAGE V-2 CONTINUE ON PAGE V-3 EPA I.D.NUMBER(copy from Item t of Form f) OUTFALL NUMBER Form Approved, OMB No.2040-0086 CONTINUED FROM PAGE 2 OF FORM 2-C NC0000272 001 A roval expires 731-88 PART C. , Ifyou are apdmary Industry and.this'outfall contains processwaste�+ater,refer to Table 2c-2in.the:Instruct(ons to determine which of the GC1MS:fractions you must test for.Mad(:"X"in column:': '< - ,,2-a forall such GC/MS fractions"that apply to your,industry and focALL tordc metals;c"yanides,and lots phen6ls.lfyou am not required to made`column 2-a(secondary lndusi ies,nonpmcess: vrdstowateroutfalls.'andnonmquimdGCAdSrracoons), mark")("ino6iumn2-bfiYeachpollutantyouknoworhaveiteasontobelleve is present;Mark"X"mcolumn 2-cfor eadi'pollutant you belie5e1s absenLifyou mark column 2a for arty pol(ufanf,'you musf,pmvMe"the`resplis'af at le salons analysis forihat pollutant fyou markcolumn2b foranypo0utan4''yoU•mustprovide,the results -'ofafaeastone anaysrsforthatpollutantof-you kn__'of reasontobkeve itwit{bedischargedinconcentrailonsoflOppbd(greateilfyoumarkcolumn2bforaciolein,scrylonMle,2,4 ' Cinilrophenol.pr2cmethyl-4;6dinitiophenol,youmustpmvide the results ofat leasfone analysis for eachof these pollutants which you knowor have Mason to believe'that you,oischarge in, - '} concentratlons of 100 ppb or greater.Otherwise,for;pollutants forwhich`youmark chlumh26,you,must either submit atleast one analysis or briefly describe the:reasons the pollutant is expected tor be discharged.Note,,that them me;7:pagesio this:part please review each carefully;Complete onetable(all 7pages),foFeach outiall,See instmctionsfor addidonaldetails and:requirements.. - •, " ; '�_;. _ '. 1.POLLUTANT 2.MARK^X" '_ ^ •- t..... .3t:EFFLUENTS F _. %'"- _...4.',UNITS S.INTAKE:-c ficna/ " AN I CAS e.TEST- n.BE- [cBE. aMAXIMUM DAILY VALUE.. o:MAXIMUM 30'DAY VALUE c.:LONG TERM AVRG:VALUE" _ -a:LONGTERMNUMBER ' 'iNG LIEVED IEVEo '. ;. ,'$ • - ". rlavatiaNe ilavallaWa "- d.NO,pF -] ., F AVERAGE VALUE , b;,NO!OF we) REoviR- PRE (tF -- U): ' '' (t) ANALYSES a.CONCEN- b.MASS (tl ANALYSES r�J MASS (4)MA55 c a0: eSENT BSENT CONCENTRATION Y „1 CONCE TJON -, .. CONCFIJTRATION�. �) 5,.. -TRATION.c i.. •"CONCENTRgTION ','t2)MASS METALS,CYANIDE,ANDTOTALPNENOLS 1M"Anttmony,' X <0.005 ND 1 m /I otal_(744036-0) k 9 2M.=Arsenic;;Total X 0.0088 1.9 0.0044 0.96 2 A Ibslda (7440-38-2) m 9 y 3M.Beryllium, X <0.001 ND 1 m9/1 Total(74,40-41-7), l%.Cadmium, X <0.001 ND 1 mg/I Tofal(744043.9). Total 6M. (7 o40u ? X <0.002 ND 1 mgll {740.473. )[. 6M.'Copper,Total X 0.0023 0.49 1 ring/1 Ibs/da (7440-50-8)_.. Y 7M..Lead,Tot l "(7439-92-1) g X <0.005 ND 1 m ll '....,.. BM.Mercury,total= u9 X <0.0002 ND 1 /I (7439 97fi)i6 9M,Nickel Total•i X <0.005 ND 1 D10/1 (7440-02-0) • 10M.Selenium, X <0.005 ND 1 m /I Total(7782.49-2) ' 9 1:1Mi:Silver,Total X <0.002 ND 1 ring/1 (7440-22-4) , - 12Mllum,' X <0.01 ND 1 mg/1 otali 711talf7,440-28-0):; (7440-65c5)oral X 0.016 3.4 1 mg/1 Ibs/day 14M.Lyanide,, X <0.005 ND 1 m A otal(67-12.5) 9 16tall M..Phenols- 9 m X 0.023 4.9 1 II o DIOXIN •,. _. . .., - _ _. - _ 23,7,E Tetra =J DESCRIBE RESULTS chloiodioenio-P - X All data for permit term were non-detect(less than the detection limit of 10 pg/I)by Method EPA-15 1613A. O,tsdia 117fv{-01.)- EPA FORM 3510-2C(Rev.2-85) PAGE V3 CONTINUE ON REVERSE m O N MN a m p J n—W p D O O 5 C S OG G A m N ,V V yy T O. 3 L fYl S u'. j N LL N J O O V O o :.V N O o 4 O O �r i'C Z 9 Z TC) O S Z O W N 4/ O O o,m m m T n iv o N 3O: �O m0 u0 m o m Or o m T 3 0 0 �o Noc' mn Nm. " o b� m ton � n :Lin >•O d Sa mo m y n "o o' Q m x x x x x x x x x x x x x x x x x x ti G 2 u n yy. O C C A N A A A N A A A C C A A N A A A z 3 D. _A Ke Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z < ' m 5 r m Q.j m - mm ~ ; m 3 D d <, m: n i mO m N C C C C C C C C C C C C C C C C C C G C C 1]y1p Z Z p C Z N [T O O of N NI y loin p � m.cZiz ti z `a < Am 3 m Z `ad " Po m � m EPA I.D.NUMBER(copy from Item 1 ofform 1) OUTFALL NUMBER Forth Approved. NC0000272 001 OMB No.2040-0086 CONTINUED FROM PAGE V-4 AnDroval ex Ires 731-88 ! 1.-POLLUTANT „ 2:MARK'X` " ' '- 3:EFFLUENT-. 6,UNITS" -5;INTAKE"o Gonal AND:CAS a.TEsT- b.eE-.1,,IieMo� a.MAMMUM DAILY VALUE b MAXIMUM 301DAY VALUE• -C.LONG TERM AVRG VALUE a LONGTERMNUMBER ING uEVEo IEVE `"„ .:' fava"JaNe navztlaWe tlNO,OF "' AVERAGE VALUE .b NO.OF. ( avalleNeJ. REQOIR x. (1)� '- (1j i ANALYSES a.CONCCN b MASS - �` ` ED SENT ABSENT CONCENIRPSION (�) CONCENTRATION '`u(ej5` �CONCENTRAmON t�1 � ' .'TRATION' _CONCENTRATION �) saA'I'YSES� GC/MS FRACTION-VOLATILE COMPOUNDS(continued) _ ' 22V:Methylene, X <5 ND 1 ug/I Chloride(754)9-2 23V.1',1',2,2-Tetra; chlomethene- (79 X 47 ND 1 Ug/I 24V.Tetmchloro:'. X <5 ND 1 ug/I ethylene(127-18-4) 25V.Toluene " X <6 ND 1 ug/I (108583) 26V.:1',2-Tuns, Dichloroethylene X <5 ND 1 ug/1 156-60-5 _._....: .. 27V,`1,1,1-Tri-„ chloroethane X <5 ND 1 ug/I 71-55-6 _ 2BV.1,1,2-Td-: Chlomethane , '+ X <5 ND 1 Ug/I 79-00-5)- 29V.;Trichforo, X <5 ND 1 Ugn ethylene(79-0156),.' 30V.Tdchloro- nuommethane X <10 ND 1 Ug/I 75-694 31V.Vinyl Chloride (75-014) X <10 ND 1 ug/I GC/MS FRACTION"-'ACID COMPOUNDS IA_2-Chlerophenol (95573) X <10 ND 1 Ug/I 2A.2,4-01chloroz phenol(120-83-2) ; X <10 ND 1 ug/I 3A 2,4-DimethyP X <10 ND 1 ugll phenol(108-67-9). 4A.4,6-Dinkm-0- Cresol(53452-1). . X <10 ND 1 ug/l 5A.2,9 Dinlha X <51 ND 1 Ug/1 phenol(51 28-6j 6A:ZNioaphenol X <10 ND 1 u /I M4-Nibophenol') X <51 ND (100-02-7) 1 ugll BA.P-Chlom-M- Cresol(59-50-7) X <10 ND 1 ugll 9A.Pentachtom- X <51 ND phenol 0-86.5) 1 ugll 70A.Phenol ,' X <10 ND 1 ugll 11A.2,4,6 Tn chlorophenol (88 X <10 ND 1 ugll 06-2) - EPA FORM 3510-2C(Rev.2-85) ND=Nan-Detect PAGE V-5 CONTINUE ON REVERSE CONTINUED FROM THE FRONT 11POLLUTANT, .- 2 PARK"X', - " r3.EFFLUENT -" - "'` . - „ ' =4 -- - -.q.,UNITS:. r . .. .S,.INTAKE o flonal•7. ,.- .AND CAS a[TEST- a.MAXIMUM DAILY VALUE ". b.MAXIMUM 30 DAY VALUE. c.LONG TERM:AVRG.VALUE * ' .ar LONG TERM " 'NUMBER = I I- DEVED LIEVEo +IBavaiiaD`le " ".' 'rcevauabPe) ^' .d.No.OF 1 ', .AVERAGE VALUE e:,NO::OF' (rcavaueble). RE OUIR- PRE v A9 ".',- (1) - (2) A S, c (1) . - �+ R)�S • (1) R) a( ANALYSES. a.CONCEN -b.MASS". - .(1) ANAL SES_' '1.r .SENT' SENT CONCENTRr1TION — C NCENTRATION i_' CONCENTRATION x. .l • y TRATTON ':". CONCENTRATION (2)Mn55 GCIMS FRACTION-BASE/NEUTRAL COMPOUNDS` ,`-, .k - '3� ;` , ;; '-e x.E- • , s -k-' ) h 83 ffiene_ 83-3ZS X <10 ND 1 ug/I 2B.Acenaphylene_« 20s-96-0 _r._ X <10 ND 1 ug/1 3B.Anlhracene -. 120-12-7 -, X <10 ND 1 ug/l 48,Benzidine X <51 ND 1 ug/I 60.Benzo:(a).- thracene .: X <10 ND 1 ug/1 , . 68.Bermo Pyrane 60--32-8 X <10 ND y 1 ug/I 7B.3,4-Benz& L Flouranthene ' X <10 ND 1 Ug/1 205-99-2 8B..Benzoi(9hl)' Rerylene ', - X <10 ND 1 ug/I (191-24-2) 98.Benzo(k) Flourantliene X <10 ND 1 ug/l 10B.-Bis;(2-Chloro+ ethoxxy)-Methana-.: X <10 ND 1 ug/I 171-91-1 11B.Bis.(2-Chloro{ ethyl)'Ether? X <10 ND 1 ug/l 1 i144-4 .. 12B.Bis(2+Chloro-, isopropyl)Ether X <10 ND 1 ug/I 102-fiD-1 '.. 13B.Bis(2-Chloro ethyl)Phthalate X <10 ND 1 Ug/l 11F81-7 14B.4-Broma phenyt-Phenyl Ether X <10 ND 1 ug/1 t0Y•55-3 158.:Butyl Benzyl Phthalate. 85-68-7, X <10 ND 1 ug/l 16B.2-Chloro-., napthaiene,­ X <10 ND 1 ug/1 91-58-7:. 178.4-Chloro - phenylPhenylEther X <10 ND 1 ug/I 7005.72-3 .:.. 8 9 Chrysene(218 X <10 ND 1 u / g l 19B..Dibenzo(a,h) Anthracene.. X <10 ND 1 ug/1 53 7D-3 20B.1,2-Ufchlora * beozene'95.50-.1 : X <10 ND 1 Ug/1 21B.1,3_Achloro: - benzene 541.73 X <10 ND 1- ugll EPA FORM 3510-2C(Rev.2-85) ND=Non-Detect PAGE V-6 CONTINUE ON PAGE V-7 EPA I.D.NUMBER(copy from Item 1 of form 1) OUTFALL NUMBER Form Approved. NC0000272 001 OMB No.2040-0086 CONTINUED FROM PAGE V-6 Approyal expires 7-31-88 1.POLLUTANT .I 2:MARK'X' „ ' _:.: - - &EFFLUENT. ._... ":, ..i. _. 4:UNITS— S:IINTAKE a tional _, .AND CAS a..TEST b.6E '06E a:MAXIMUM.DAILY;VALUE b.MAXIMUM 30DAY VALUE -c."LONG TERM AVRG a LONG TERM `- NUMBER " ING LIEVEG LIEVEp "" evadable) `. +=piavaWW d NO.'OF •,.- ` , AVERAGE VALUE I):NO OF ^(Yavadabt�) `Rp01R F,RE-,` CAB- (f) k ` " (1! (f5 ANALYSES a CbNCEN b:MASS .,'C7) " cR)Maes ANALYSES �fz7 Mass a)Mass 2}mas3. - a -,.. _' ., ',• _,ED- aEnT 'SENT CONCENTRATION „. „. CONCENTRAn70N ..c -_ CONCENTRATION _ TRAtidN _ CONCENTRATION ,. GCIM&FRACTION-BASFJNEUTRALCOMPOUNDS;(continueOJ 228:1',4Dlchloro-- benzene 106-46- ` X <10 ND 1 ug/1 23B.3,3'-Dlchlom- 6enyd ne ":. X <20 ND 1 ug/1 91-94-1 240.Diethyl ` Phthalates X <10 NO 1 ugll 25B.Dimethyl Phthalate X <10 ND r 1 ugll 131-11`-3 .n Phthalate:=" `' - X <10 NO 1 ug/1 �84474-2 `.. 27B.2.4-Dinitro= ` toluene:f21-14-2j':. X <10 ND 1 ug/I 288.2,50nitro-. X <10 ND 1 ug/I toluene'606-20-2 t, 296.DPN Octyl Phthalate X <10 ND 1 ug/1 3b9112.Oiphenyt+' yti2iine:(as X <10 ND 1 ug/1 318.Fluorathene, X <10 NO 1 u 9/I 206-44-0 _. 32B.Fluorene� X <10 NO 1 ugll 338.Hezachlom= - benzene'118 74-1 X <10 NO 1 ugll 34B.Heza- , chlorobi tadiene X <10 ND 1 ug/1 67-68-3 _. [_ 35B.Hezachlom- cyclopenfadlene X <10 ND 1 ug/1 77-47-4 368..Hexachloro ` ethahe.67.72.1 X <70 NO 1 ug/1 378.:Inden6 (1,2,3-ddf Pyrenev X <10 NO 1 ug/1 38B.Isophorone -{ 78 69.1 X <10 ND 1 ug/1 39B.Naphthalene_j X <10 ND 81-20-3 a' 1 ug/1 OB.Nitrobenzene. ; (9e-95-3)• X <10 NO 1 ug/1 18..N-Nitro- - sbdimethylamine(62 X <10 ND 1 ug/1 75 E20e:N-Ni6osodi-:N- Propylamine - X <10 NO 1 ug/1 1621-64-7 EPA FORM 3510-2C(Rev.2-85) NO=Non-Detect PAGE V-7 CONTINUE ON REVERSE CONTINUED FROM THE FRONT 1_.POLLUTANT 1 2.,MARK'X° - - t.-3.EFFLUENT... ,_ - ! _._ . 4:..UNITS. - _ _-.. -5.INTAKE o Uonal -,. AND CAS` a TesT- b.laE- c.ee- a.MAXIMUM DAILY VALUE b.MAXIMUM 30 DAY VALUE c:LONGTERM AVRG.VALUE ^NUMBER INO LIEVEO= LIEVEO - "' -(lava➢able) aralaDle)"''. , d.NO.OF., .,a.LONG anablel` ` Ce)nvSs, -,(f) ° .,(t)„" ANALYSES a.,CONCEN ,b MASSY - AVERAGE b NO,OF TERM VALUE (z)n+ns3 {zl hues," a^ tRATION `>e • " 06NCEWFAVoN (21fuss= ANALYSER _,::. _,: EO - SENT SENT CONCENTaAAON GONCaVTRADON ^_ =CONCENTRATION , ;.;. ,--„ ; _ _ y GO/MS FRACTION=BASE/NEUTRAL COMPOLNDS(contiauetl) .�.' " °" � - 3B.'N-Nitro- . , , sod phenyiamlnel:." X <10 ND 1 ugll 4413,Phenanihrene' X <10 ND 1 ug/1 4513 Pyrene - X <10 ND 1 u 11 (129 00 0) 9 46B 1j2,4-Td• - Ct lorobenzene X <10 ND 1 ug/l 120.82=1 ` GCIMSFRACTION:PESTICIDES 1 P.Alddn :' - (3oso6a)- X X <0.5 ND 5 ug/l 2P.a-BHC - X X <0.5 ND " 5 U9/1 3R6-BHC X X <0.5 ND " 5 u /I X <0.1 ND 5 ug/I 5P.S BHC X <0.1 ND 5 u /I OR Chlomdane ` (57-74-9) ,..,. X <0.5 ND 5 ug/I 7P,4 4'-DDT" (50-29 3) X <0.1 ND 5 ugll 3P;:aa DDE `_ ', X <0.1 ND 5 u /l VZ55-9) - 9 gp.4,-6bDD X <0.1 ND 5 ug/1 10P.Dielddn (60757-i) X <0.1 ND 5 ug/I 11P:>.a-Enoosulfan. (L15-29-7),.:,:' ,' X <0.1 ND 5 ug/I 12P O-Endosulfan (110729-'7) -",,.:-°: X 10.1 ND 5 ug/1 13P.Endosulfan Sulfate(1031-07-8), X <0.1 ND 5 ug/l 14P.Enddn ; (72-20,3)- ,.___. X <0.06 ND 5 ug/I 15P Enddn dehyde X <0.1 ND 5 ug/I 7421-93-4 15P Heptachlor..,',i X <0.05 ND 5 u /I (7544-8) ._.c... 9 EPA FORM 3510-2C(Rev.2-85) ND=Non-Detect PAGE V-8 CONTINUE ON PAGE V-9 " Laboratory analytical issues with these constituents on all three sets of samples, last sample was split between 3 labs. Split sample came back non-detect in 2 of 3 labs. Aldrin has not been manufactured since 1976. EPA I.D.NUMBER(copy(mm Item 1 o/Iorm 1J OUTFALL NUMBER Form Approved. NC0000272 001 OMB No.2040-0086 CONTINUED FROM PAGE V-B ApprovaI ex ims 7.31-88 T.POLLUTANT'..' ..-2.MARK'X' 7 . .L _WEFFWENT`r: .", 5,._ R "4.UNITS_... 5:INTAKE-otlonaq ...:'! . AND CAS "' a.TEST. o'BE c.6E a.MAXIMUM DAILY VALUE b MAXIMUM30DAYVALUE c,LONG TERM'AVRG VALUE a a.LONG TERM NUMBER ING.' LIEVED .UEVED .„ „., ;_ (Havalabie)� _tnaianaNe) �. d NO.OF ' - y `V- ' AVERAGE-VALUE b NO..OF ,EGrav5,h6kL REOt11R PRE` -Ae- r. (D ;'�, ,�'�{11 (2;WS t- CONCENTRATION. R7 8 �' ANACVSES. �TRATION- b MASS CONCENTRATION ANAh,YSES. SENT, SENT CONCENTRATION " CONCENTRATION z r - ,, '. R) ?Ss„ GCIMS FRACTION:-PESTICIDES.I(conilhued) 17P.Heptachlor - Epoxide _ X <0.8 ND 5 Ug/l 1024-57 9 18P.PCB-1242 - X <1 ND 2 Ugll 19P.PCBA12 W. X <1 ND 2 ug/I (110 9 7-69-1) 2aP.PCB-1721 X <1 ND r 2 ug/I 21P.PCB-1232 X <1 ND 2 ugll (11141.16.5) 22P.PCB-1248 - X <1 ND 2 Ugll (1202-29-6), , 23P:PCB-126a X <1 ND 2 ug/I Mass azs) 24P.,PCB 1016 X <1 ND 2 ug/I 25P.To$ phene '(BOOL35-2). X <7 ND 2 ug/I EPA FORM 3510-2C(Rev.2-85) PAGE V-9 ND=Ndn-Detect Attachment II and III Form I, XI NC0000272 Maps a Blue Ridge Paper Products Inc. Canton Mill Canton, NC o� '�i�•` o v v r.J " m vG �F. 9n.r1ya2 1; �� ,.e .A °�. �' t e{ o ,A ry i`/ wln9 q Ses �b✓� I ,( �' /l� P,.F���lie k � � .! � r�l //J� tiU ✓� — -� ��� ���r J � ,��/„ i�, "1. �no����,•,...� �I ';I '� i 7 `� '�'i/�I �i 1 I '�`` ?E J/°nm � -�i �v>' 1mn � .� t > .o / v i ✓ �� s �� � � ATTACHMENT D -tll , �a. . i ��,)y'. t ,,,,o ff )t t�l- es �� ,, •l eMafi 3 NOTE: The legal boundaries of the ( � ) facility are shown on Attachment III. Ial �� ✓ rr rO � `�r�,'� � N ' �s i t� '.e5)1 1��������� � �� ��//��oY�L �.-� ��I ��j � � .II- ..:' i'• rF«� '`i J'� h v��,'�'r�oy , ooJ � < � -/. •�J1'���'I -� �r °� �'1Lf e li�t7 �r V I �� t=,o� �1� i , S� � P R iaP t � '�"`� .. �• t 7� \ ' y fv�f �/ era s �1 ��ll =moo \- ��� � a � )\ '�- J= t ,�/ / r •° ��� ���� � I ° �� , / v \� .. .... ^ ��,�� \. 1\ tsar ` �1 �.�'�\ /I( ".-•1 �,f_ ') 1 �a NORTH 2000 1000 0 2000 )�\ R,� . . ✓ as •1 ,eW� n IL �� `i�� I 7 ) 1 SCALE IN FEET 500 200 0 500 SCALE IN METERS �Zn„, /1SOURCE: m E: Base SOUP oo atl tetl hom USOS 7.5 minute sodas gwdmgle(1:24,000) f % c C.t. Nc(1sso). Ann BLUE RIDGE PAPER PRODUCTS,INC. /�7 EAYWO COUNTY o CANTON, NC NULL 'i q"`°°'» Location Map 0 A _ NPDES Permit No.NC000O272 •ems 0 �i Attachment HA and IIB Form 2C, II-A and II-B NC0000272 Flows, Sources of Pollution, and Treatment Technologies Blue Ridge Paper Products Inc. Canton Mill Canton, NC PIGEON RIVER TREATED EFFLUENT DISCHARGE-29.9 MOD Permitted Monthly Capacity INCLUDING STORMWATER FLOW OF 0.17 MOD 4WATER R INTAKE-31.6 MOD EVAP COOL 0.5 MGD RETU WASTEWATER RAW WATER USE 2.0 MGD TREATMENT _._._._._._._._._._._._ .- PLANT FILTER PLANT SLUDGE-0.30 MGD 0.6 MGD 0.6 MGD WASTEWATER TREATMENT MILL .0 MGD SERVICE WATER COOLING PAPER MILL EVAP DJ MGD No.11 PM 1.8 MGD 10.8 MGD No.12 PM 1.3 MGD ol No.20 PM 1.7 MGD No.19 PM 2.9 MGD Chemical Prep 1.3 MGD 8.1 MGD PCC Plant 0.3 MGD Pulp Distribution 1.5 MGD WHITE WATER-2.0 MGD PULP MILL 11.5 MGD ERCO C102 Ger 1.2 MGD 13.5 MGD Chemical Prep 0.6 MGD Cooking 1AMGD Bleaching 4.9 MGD Bleach Plant Recovery 3.4 MGD Oudalls 002&003 EVAP 1.1 MGD 5.0 MGD STEAM AND POWER GENERATION 3.9 MGD a 0.9 MGD MISCELLANEOUS 0.9 MGD 1110 AND UNMETERED TOWN OF CANTON 0.9 MGD SANITARY WASTEWATER MILL LANDFILL LEACHATE 0.02 MGD Mill Sanitary W W TOWN OF CANTON MILL POTABLE WATER 0.02 MGD CITY WATER SYSTEM ATTACHMENT II -A WATER BALANCE LINE DIAGRAM Apr-06 Blue Ridge Paper Products Inc. Canton Mill NPDES Permit No. NC0000272 Attachment II — B Form 2C NC0000272 Continued from I I B (3)(a)— (b) a. Description b. List Codes from Table 2C-1 At low influent loading 3-A Secondary Treatment by activated sludge process (and stand-by capacity of 4.6 mg) with 6.8 mgal treatment and 5.5 hours retention. Secondary clarifiers, circular, two, 200' dia. x 1-U 12' swd, 2.82 mgal ea, 4.5 hrs retention one standby/ cold weather clarifier 150' dia. x 14'swd, 1.85 mgal Aeration cascade, with 4-A oxygen injection discharge to Pigeon River A Oxygen injection capability XX at 0.9 and 2.1 miles downstream of discharge. Blue Ridge Paper Products Inc. Canton Mill Canton, NC Attachment IV Wastewater Treatment Plant Diagram Blue Ridge Paper Products Inc. Canton Mill Canton, NC TOTAL INFLUENT - LOW LIFT + ACID SEWER RETURN ACTIVATED SLUDGE ACID SEWER r--------------------- 0 to 3 MGD 1 1 PRIMARY INFLUENT 1 EFFLUENT OUTFALL PRIMARY AERATION SECONDARY FLOW METER FINAL CLARIFIERS BASINS CLARIFIERS CASCADEAERATION EFFLUENT PRIMARY EFFLUENT DIFFUSER 29.9 MGD CANTON EFFLUENT WW 0.9 MGD 1 SECONDARY EFFLUENT LOW LIFT � 1 MILL GRR CHAMBER AEROBIC .........5 ............................... .....i SEWER BAR SCaEENS 1 . DIGESTER(S) 26 to 29 MGD PUMPS-4 X 16 MGD 1 WASTE SLUDGE 1 FILTRATE EDE UDGATERIE NG 1 DEWATERED SLUDGE TO LANDFILL PRIMARY CLARIFIERS AERATION BASINS/AEROBIC DIGESTERS SECONDARY CLARIFIERS 2- 200 FT DIA X 14.75 FT SWD 2-2.3 MGAL(ONE OR BOTH USED FOR AEROBIC DIGESTION) 2- 200 FT DIA X 12 FT SWD 3.47 MGAL,EACH 2-3.4 MGAL USED FOR ACTIVATED SLUDGE 2.82 MGAL,EACH 11.4 MGAL TOTAL AVAILABLE VOLUME 1-125 FT DIA X 11 FT SWD 1-150 FT DIA X 14 FT SWD 1.01 MGAL 20 SURFACE AERATORS 1.85 MGAL SPARE CLARIFIER USED FOR SPILL COLLECTION 125/56 HP, 1.3 LBS 02 PER HP-HR SPARE CLARIFIER USED FOR SEASONAL USE RETURN SLUDGE 50 TO 100% WASTESLUDGE2TO5% TREATMENT CHEMICALS Primary Influent pH control-carbon dioxide Primary Effluent pH control-sulfuric acid Primary Settling-polymer as required ATTACHMENT IV- SIMPLIFIED WASTEWATER FLOW DIAGRAM Activated Sludge-supplemental ammonia and phosphate nutrients as required Sludge Dewatering-polymer Blue Ridge Paper Products, Inc. Effluent Aeration-oxygen Canton Mill Defoamer-as required in primary effluent and final effluent NPDES NC 0000272 Attachment V Form 2C, VII NC0000272 Chronic Toxicity Data a Blue Ridge Paper Products Inc. Canton Mill Canton, NC Summary of Historical Toxicity Data from 2003 —2006 Results of 7-day Ceriodaphnia Survival and Reproduction No Observable Effect Concentration (NOEC) Sample Date NOEC % Effluent 3/21/03 100 6/20/03 100 915/03 100 12/5/03 100 315/04 100 6/11/04 100 10/22/04 100 12/10/04 100 3118105 100 6/17/05 100 9/9105 100 12/30/05 90 ,3/10/06 100 Testing performed by: Pace Analytical 2225 Riverside Drive Asheville, NC 28804 (828) 254-7176 Blue Ridge Paper Products Inc. Canton Mill Canton, NC _ • 1, . BLUER RIDGEPAPER ODUCTS INC. DEC 2 2 2DD6 D December 21, 2006 1 WATER QUALITY SECTION ASHEVILLE REGIONAL OFFICE Mr. Sergei Chernikov VIA Overnight DHL North Carolina Department of Environment and Natural Resources NC Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: NPDES No.0000272 Request for Reduced Monitoring—Cluster Rule Parameters Blue Ridge Paper Products—Canton Mill Dear Mr. Chemikov: Based on a review of data over the last five years, Blue Ridge Paper Products Inc. (Blue Ridge) requests a reduction in permit-required monitoring as provided for in 40 CFR 430.02. As required for eligibility of reduced monitoring in 40 CFR 430.02, Blue Ridge Paper's Canton Mill has gone through one permit cycle (five years) and has attached the data for your review (outlined below). Attachment I: Pine Fiberline Dioxin and Chlorophenol Monitoring Data Attachment II: Hardwood Fiberline Dioxin and Chlorophenol Monitoring Data Attachment III: Chloroform Monitoring Data Attachment IV: AOX Monitoring Data Blue Ridge has reviewed monitoring data for Cluster Rule parameters of AOX, chloroform, chlorphenols, and dioxin and requests reduction in monitoring for all parameters as outlined in Table 1 below: TABLE 1: Re uested Levels of Monitorin Current Level of Requested Level of Parameter* Monitoring Reduced Monitoring AOX(Outfall 1) Daily Once/month Chloroform Process Monitoring Once/quarter Chloro henols Monthly Once/quarter Dioxin Monthly Once/quarter * Parameters are for Outfalls 2 and 3 (unless otherwise stated) Blue Ridge Paper Products 175 Main Street • PO Box 4000 Canton, North Carolina 28716. 828-646-2000 Mr. Sergei Chernikov—NC DWQ 21 Dec 2006 Based on a statistical analysis derived from the EPA guidance document, the above requested levels of reduction are supported by the fact that there is a zero percent chance of the mill exceeding the requested permitted limits for the parameters below. A summary of the data analysis is shown in the Table 2 below. All data are from the period December 2001 through November 2006. TABLE 2: Statistical Summary of Monitoring Results Over the Last 5 Years Probability Permit Limits Maximum Long- of a Permit Coefficient (D)Daily Limit % of Limit Term Limit Standard of Parameter (M)Monthly Limit (1) Avera a Violation Deviation Variation AOX— 2822.2 lb/day(D) 28 202 0% 39.8 19.7 Outfall1 1556.9lb/da (M) 17.6 lbs/day Chloroform 8.60 lb/day(D) 15.7 0.472 0% 0.257 54.4 —Outfall 2 5.15 lb/day(M) 20.4 lbs/da Chloroform 11.93 lb/day(D) 10.8 0.298 0% 0.189 63.4 —Outfall 3 7.14 lb/day(M) 10.5 lbs/da All Dioxin and Chlorophenol data are non-detect at the level reported for the entire 5-year period(2) (1) Value reports the highest measured sampling result as a % of the permit limit. (2) Statistical analysis was not performed. All results are below levels of detection. An analysis using the EPA recommended previous two years of data was also performed. Results of that analysis show lower averages, standard deviations, and coefficients of variation. In addition, the probability of a permit violation continues to be zero. Attachments I through IV contain the supporting documentation for the above referenced requests for reduced monitoring. Please note that in August 2005 Blue Ridge requested and was granted monitoring for process parameters in lieu of sampling for chloroform as allowed by 40 CFR 430.02(f). Blue Ridge now requests that this monitoring proposal replace the process monitoring for chloroform(i.e. sampling once/quarter in lieu of process monitoring). Please feel free to contact us if you have any questions in this matter. Blue Ridge Paper Products Inc. 175 Main Street • PO Box 4000 Canton, North Carolina 28716. 828-646-2000 Mr. Sergei Chernikov—NC DWQ 21 Dec 2006 Sincerely, J. Glenn Rogers Paul Dickens Water Compliance Coordinator Manager, Environmental Affairs 828-646-2874 828-646-6141 rogerg@blueridggpaper.com dickep@blueridgey4oncom /00-9 1�1�� John Pryately Wastewater Treatment Plant Supervisor and ORC 828-646-6720 paati@blueridgepai)er.com cc: (w/encl): Roger Edwards Surface Water Protection Supervisor Division of Water Quality North Carolina Department of Environment and Natural Resources Asheville Regional Office 2090 US Highway 70 Swannanoa, North Carolina 28778 Keith Haynes Environmental Specialist Division of Water Quality North Carolina Department of Environment and Natural Resources Asheville Regional Office 2090 US Highway 70 Swannanoa, North Carolina 28778 Internal Distribution: cc: C-File Water D. Brown B. Williams Blue Ridge Paper Products Inc. 175 Main Street • PO Box 4000 Canton, North Carolina 28716. 828-646-2000 T C- O Z w D � � 9 D 3 T 0 Z m T � c m w y � � cT � w v79 a AoAWWWWWW NNAA NNt � NNNNN O mN 0 W W N N N . 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N N N N N N N CV N N N N N N N N N N N N N N N N N N N N N N N 2 N N CO) 7 co co co M Ch CO N M M M r m N N M 't M M N M co co N m L0 co co co co L v ui v v v v -4 v v a v v v v v 44 44 v v v v v v v v 4 444 c m m U E d a M 't co CO co co C7 co N CO co M r co N N co V CO co N co m co N m 10 m m C9 m a) y a ui a v v a v v v v v v d a v v v v v <r v v v v v v v v v v c o o Z d o m CL N Il r N r r r N r N r N r r 77 N N r N r N r N r N N N N N r y 0 N N N N CV N N CV N N N CV N N N N N N N N N N N N N N N N N N N j 0 j C O (n 0000 , 00000000000000000000000000 Co r r r rr r r r r r r r r r r r r r r r r r r r r r r r r r L CL o � `o t 0000 . 00000000000000000000000000 O a°i r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r .0 O N O N C N 0000000000000000000000000000000 of m > XCL > > m� o a� m m � am > > >' a°i � 0 0) ca m `m aC >m 5 0 0 00 o Z 0z0 � L2 ¢ 2 ¢ m0Zo -) u_ 2 ¢ 2 ¢ CDOZ Qcn KMC- OZOW > CC E > KTC- OZOW > , " E > Km " o O u C v m cr= 0 < -a U3 l< ; Er 0 < �a � E � � � � v � cMi w O fD A ? 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W W W K) Co W W NG) W G) 6) A1 W yACJ 4J 4) W G) 4) G) K) W W A A A A A A A A A A A A A A A A A A A A A A ;P A A A A A A M A N AA Fa W Ld N La W L) N Co 4) G) CJ A 4) - :P� 4.) W W W W W W N6] W N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N JIV K) N K) K3J I3 IV N -+ NJJ IU K) J K) JJ K) NJ IJ K) JN N —. V IJ A A A A A A A A A A A A A A A A A A A A A A A A A A A A A 0 A N A ? W W W IV W (A W N W W W W A J W J J A 6) W W W W W W K) W W F MENT IIII - CLUSTER RULE MONITORING DATA(DEC 2001 - NOV 2006) Chloroform e Paper Products, Canton Mill o. 0000272 Pine Fiberline Hardwood Fiberline Chloroform Chloroform DATE LBS/DAY DATE LBS/DAY 2001 December 12/3/2001 0.400 12/3/2001 0.391 12/10/2001 1.347 12/10/2001 0.409 12/17/2001 0.227 12/17/2001 0.203 12/24/2001 0.374 12/24/2001 0.189 12/31/2001 0.479 12/31/2001 0.287 2002 January 1/7/2002 1.019 1/7/2002 0.233 1/15/2002 1.341 1/15/2002 0.217 1/21/2002 0.962 1/21/2002 0.167 1/28/2002 0.872 1/28/2002 0.240 February 2/4/2002 0.973 2/4/2002 0.216 2/11/2002 0.672 2/11/2002 0.238 2/18/2002 0.592 2/18/2002 0.448 2/25/2002 0.411 2/25/2002 0.511 March 3/4/2002 0.518 3/4/2002 0.399 3/11/2002 0.586 3/11/2002 0.905 3/18/2002 0.450 3/18/2002 0.412 3/25/2002 0.349 3/25/2002 1.291 April 4/1/2002 0.234 4/1/2002 0.757 4/8/2002 0.307 4/8/2002 0.598 4/19/2002 0.225 4/15/2002 0.563 4/22/2002 0.289 4/22/2002 0.887 4/29/2002 0.122 4/29/2002 0.551 May 5/6/2002 0.117 5/6/2002 0.524 5/13/2002 0.399 5/13/2002 0.566 5/20/2002 0.568 5/26/2002 1.009 5/31/2002 0.369 5/27/2002 0.542 June 6/3/2002 0.349 6/3/2002 0.523 6/10/2002 0.521 6/10/2002 0.275 6/21/2002 0.657 6/17/2002 0.329 6/24/2002 0.475 6/28/2002 0.246 July 7/1/2002 0.719 7/1/2002 0.343 7/8/2002 0.921 7/8/2002 0.152 7/15/2002 0.820 7/15/2002 0.503 7/22/2002 0.821 7/22/2002 0.668 7/29/2002 0.510 7/29/2002 0.740 August 8/5/2002 0.160 8/5/2002 0.314 8/12/2002 0.076 8/12/2002 0.375 8/19/2002 0.530 8/19/2002 0.691 8/26/2002 0.717 8/26/2002 0.149 September 9/2/2002 0.737 9/2/2002 0.597 9/15/2002 1.145 9/9/2002 0.388 9/16/2002 0.878 9/16/2002 0.390 9/23/2002 0.228 9/23/2002 0.451 9/30/2002 0.680 9/30/2002 0.408 October 10/7/2002 1.163 10/7/2002 0.374 10/14/2002 0.669 10/14/2002 0.518 10/21/2002 0.481 10/21/2002 0.416 10/28/2002 0.482 10/28/2002 0.290 Pine Fiberline Hardwood Fiberline Chloroform Chloroform DATE LBS/DAY DATE LBS/DAY 11/4/2002 0.311 November 11/ 02 0.429 783 11/11/2002 0.232 11/11/21/2002 0.299 11/18/2002 0.172 11/25/2002 0. 11/ 11/25/2002 0.283 /2002 0.586 86 12/2/2002 0.239 December 12/2/2002 0.647 12/9/2002 0.23 12/ 1216/2 02 002 0.0.513 12/16/2002 0.280 23/2002 0.091 12/23/2002 0.592 12/30/2002 0.422 12/ 91 12/30/2002 0.227 1/6/2003 0.221 1/6/2 2003 January 1/6/2003 0.782 003 0.221 1/13/2003 0.406 1/1376 1/20/2003 0.455 1/20/2003 0.298/2003 0.157 1/27/2003 0.386 2/6/2003 0.158 February 2/6/2003 0.601 2/10/2003 0.268 2/10/2003 1.122 2/17/2003 0.473 2/17/2003 0.191 2/24/2003 0.300 2/24/2003 0.512 3/3/2003 0.237 March 3/3/2003 0.395 3/10/2003 0.282 3/10/2003 0.442 3/17/2003 0.550 3/17/2003 0.536 3/24/2003 0.423 3/24/2003 0.406 4/1/2003 0.331 April 4/1/2003 0.383 4/7/2003 4f7/2003 4/15/2003 0.223 4/15/2003 0.569 4/21/2003 0.183 4/21/2003 0.489 4/28/2003 0.206 4/28/2003 0.314 5/5/2005 0.225 May 5/5/2005 0.390 5/12/2005 0.178 5/12/2005 0.284 5/19/2005 0.229 5/19/2005 0.354 5/26/2005 0.178 5/26/2005 0.371 6/2/2003 0.241 June 6/2/2003 0.745 6/9/2002 0.198 6/9/2003 0.413 6/16/2003 0.343 6/16/2003 0•446 6/23/2003 0.226 6/23/2003 0.852 6/30/2003 0.251 6/30/2003 0.593 7/7/2003 0.431 July V712003 0.671 7/14/2003 0.221 7/14/2003 1.125 7/21/2003 0.220 7/21/2003 0.732 7/28/2003 0.359 7/28/2003 0.877 B/4/2003 0.557 August 8/4/2003 0.721 8/11/2003 0.246 8/15/2003 0.553 8/18/2003 0.362 8/18/2003 0.685 8/25/2003 0.657 8/25/2003 0.501 9/2/2003 0.236 September 9/2/2003 0.314 9/8/2003 0.408 9/8/2003 0.451 9/15/2003 0.330 9/15/2003 0.415 9/22/2003 0.283 9/22/2003 0.398 9/29/2003 0.224 9/29/2003 0.728 10/10/2003 0.195 October 10/6/2003 0.585 10/13/2003 0.183 10/13/2003 0.329 10/24/2003 0.229 10/20/2003 0.834 10/27/2003 0.426 10/27/2003 0.360 •' Cold Mill Maintenance Outage, both Fiberlines down Pine Fiberline Hardwood Fiberline Chloroform Chloroform DATE LBS/DAY DATE LBS/DAY November 11/3/2001 0.347 11/3/2001 0.194 11/10/2003 0.353 11/10/2003 0.715 11/17/2003 0.402 11/17/2003 0.234 11/24/2003 0.414 11/24/2003 0.555 December 12/1/2003 0.719 12/1/2003 0.204 12/8/2003 0.311 12/8/2003 0.415 12/15/2003 0.405 12/15/2003 0.493 12/22/2003 0.328 12/22/2003 0.283 12/29/2003 0.339 12/29/2003 0.557 2004 January 1/5/2004 0.192 1/5/2004 0.200 1/12/2004 0.273 1/12/2004 0.274 1/19/2004 0.18 1/19/2004 0.126 1/26/2004 0.207 1/26/2004 0.146 February 2/2/2004 0.192 2/2/2004 0.39 2/9/2004 0.189 2/9/2004 0.349 2/16/2004 0.211 2/16/2004 0.198 2/23/2004 0.168 2/23/2004 0.247 March 3/1/2004 0.192 3/1/2004 0.358 3/8/2004 0.13 3/8/2004 0.325 3/15/2004 1.269 3/15/2004 0.149 3/22/2004 0.19 3/22/2004 0.354 3/26/2004 0.339 3/29/2004 0.208 3/29/2004 0.201 April 4/5/2004 0.264 4/5/2004 0.276 4/12/2004 0.391 4/12/2004 0.332 4/23/2004 1.256 4/19/2004 0.285 4/26/2004 0.302 4/26/2004 0.585 May 5/3/2004 0.274 5/3/2004 0.515 5/10/2004 0.111 5/10/2004 0.461 5/17/2004 5/17/2004 0.170 5/28/2004 0.184 5/24/2004 0.223 5/31/2004 0.477 5/31/2004 0.345 June 6/7/2004 0.33 6/7/2004 0.268 6/14/2004 0.764 6/14/2004 0.466 6/21/2004 0.395 6/21/2004 0.317 6/28/2004 0.374 6/28/2004 0.138 July 7/5/2004 0.455 7/5/2004 0.1556 7/12/2004 0.476 7/12/2004 0.1666 7/19/2004 0.486 7/19/2004 0.2268 7/26/2004 0.815 7/26/2004 0.1391 August 8/2/2004 0.378 8/2/2004 0.220 8/9/2004 0.549 8/9/2004 0.095 8/16/2004 0.354 8/16/2004 0.080 8/23/2004 0.477 8/23/2004 0.086 8/30/2004 0.844 8/30/2004 0.114 September 9/6/2004 0.318 9/6/2004 0.111 9/13/2004 " 9/13/2004 " 9/20/2004 9/20/2004 9/27/2004 *' 9/27/2004 " Line down due for maintenance outage `* Both fiberlines down due to 2004 floods Pine Fiberline Hardwood Fiberline Chloroform Chloroform DATE LBS/DAY DATE LBS/DAY October 10/6/2004 0.132 10/6/2004 0.063 10/11/2004 0.192 10/11/2004 0.127 10/18/2004 0.175 10/18/2004 0.116 10/25/2004 0.240 10/25/2004 0.098 November 11/1/2004 0.194 11/1/2004 0.274 11/8/2004 0.401 11/8/2004 0.077 11/15/2004 0.424 11/15/2004 0.147 11/22/2004 0.353 11/22/2004 0.095 11/29/2004 0.520 11/29/2004 0.135 December 12/6/2004 0.297 12/6/2004 0.185 12/13/2004 0.369 12/13/2004 0.058 12/20/2004 0.355 12/20/2004 0.084 12/27/2004 0.479 12/27/2004 0.073 2005 January 1/3/2005 0.506 1/3/2005 0.083 1/10/2005 0.534 1/10/2005 0.099 1/17/2005 0.333 1/17/2005 0.145 1/24/2005 0.315 1/24/2005 0.112 1/31/2005 0.307 1/31/2005 0.123 February 2/7/2005 0.571 2/7/2005 0.083 2/14/2005 0.554 2/14/2005 0.090 2/21/2005 0.445 2/21/2005 0.108 2/28/2005 0.441 2/28/2005 0.139 March 3/7/2005 0.389 3/7/2005 0.160 3/14/2005 0.526 3/14/2005 0.129 3/21/2005 0.401 3/21/2005 0.239 3/28/2005 0.396 3/28/2005 0.133 April 4/4/2005 * 4/4/2005 0.180 4/11/2005 0.566 4/11/2005 0.175 4/18/2005 0.401 4/18/2005 0.265 4/25/2005 0.333 4/25/2005 0.215 May 5/2/2005 0.151 5/2/2005 0.267 5/9/2005 0.361 5/9/2005 0.098 5/16/2005 0.429 5/16/2005 0.183 5/23/2005 0.254 5/23/2005 0.167 5/30/2005 0.221 5/30/2005 0.217 June 6/6/2005 0.288 6/6/2005 0.537 6/13/2005 0.198 6/13/2005 0.234 6/20/2005 0.274 6/20/2005 0.168 6/27/2005 0.210 6/27/2005 0.163 7/4/2005 0.195 7/4/2005 0.600 7/11/2005 0.345 7/11/2005 0.206 7/18/2005 0.201 7/18/2005 0.122 7/25/2005 0.206 7/25/2005 0.281 2/6/2006 0.355 8/1/2005 0.160 8/28/2006 0.780 8/8/2005 0.154 10/23/2006 0.858 8/15/2005 0.201 8/22/2005 0.203 8/29/2005 0.135 Max 1.347 9/19/2005 0.180 Average 0.472 11/14/2005 0.182 St Dev 0.257 Max 1.291 * Line down due for maintenance outage Average 0.298 St Dev 0.189 ATTACHMENT IV-CLUSTER RULE MONITORING DATA(DEC 2001 -NOV 2006)AOX Blue Ridge Paper Products,Canton Mill NPDES No.0000272 AOX December lb/day - 12/1/2001 253.31 12/2/2001 232.93 12/3/2001 221.45 12/4/2001 230.77 12/5/2001 208.96 12/6/2001 307.81 12/7/2001 257.53 12/8/2001 243.96 12/9/2001 289.65 12/10/2001 291.69 12/11/2001 315.83 12/12/2001 240.42 12/13/2001 577.76 12/14/2001 647.32 12/15/2001 335.48 12/16/2001 270.65 12/17/2001 318.02 12/18/2001 225.54 12/19/2001 240.69 12/20/2001 207.63 12/21/2001 204.46 12/22/2001 201.41 12/23/2001 230.13 12/24/2001 219.68 12/25/2001 256.60 12/26/2001 218.51 12/27/2001 275.65 12/28/2001 247.72 12/29/2001 278.95 12/30/2001 234.20 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ZOOZ/b/909 LBI 200Wb19 L6'4LZ ZWW4/486'Ozz ZOOZII 06EIZ 200W626Z'49Z ZOOI ZZ ZOOI I W ZOOZIFJS IB'1LE 200=0 SL'bl7 ZOOZ SB'OEZ ZOOWER L4'6Bl ZAOW£Il IM E9 b9'L4Z ZOOM OZ'LOZ ZOOM Ll'L9Z ZOI 88'I42 ZOOE2/E SB'EE Wl/L cc SEE ZOOWI/9 WISE ZOOWI/s WOVE ZOOWL/b SS'OEZ z00;e� P/ql Newga9 AeP/9I NenueP Appm aunt Acp/ql AeW Avpfgl Ipdtl ABPfgl g W %Utl XOtl XOtl %oy XBtl XOtl ZLZ0000'gN 930dN II!W BOI Islgnpad jaded aOplH an19 XOV(90OZ AON-100Z O30)VIVO ONIHOlINOW 3lOH H315(Il0-AI LNaWHOtl11V ATTACHMENT IV-CLUSTER RULE MONITORING DATA(DEC 2001-NOV 2006)AOX Blue Ridge Paper Products,Canton MITI NPDES No.0000272 AOX AOX AOX AOX AOX AOX January lb/day February lb/day March lb/day April lb/day May lb/day June lb/day 1/1/2003 174.142IM= 222.513112003 253.824/12003 199.92 5/12003 222.736/12003 171.74 1/2/2003 175.86 202003 156.35 322003 213.25 4/22003 284.13 5=003 193.23 62/2003 182.30 1/32003 161.00 2/32003 148.26 3/3/2003 181.51 4/32003 191.91 5/32003 198.58 6/32003 164.99 1142003 169.82 2142003 242.64 3/42003 170.17 4/42003 198.03 5/42003 156.46 6/42003 233.18 1/52003 167.87 2/52003 194.10 3/5/2003 220.29 4/5/2003 219.84 5WO03 203.22 6152003 176.94 1/6/2003 199.522/620M 222.953/6/2003 266.574/62003 196.31 SIWD03 287.086/612003 178.77 10/2003 190.30 202003 202.70 37/203 180.95 402003 213.48 5172003 228.51 60/2003 198.81 1/8/2003 227.30 2/82003 156.75 3/82003 195.18 4/82003 55.9,4 5/82003 176.44 6/11Q003 174.72 1/92003 207.02 2/92003 173.36 3/92003 182.02 4/92003 5.66 W92003 191.75 6/92003 205.45 1/102003 204.67 2/102003 166.66 3/10/2003 192.48 4/10/2003 16.51 5/1 W2003 206.46 6/102003 176.14 1/112003 200.25 2/1120M 194.33 3/11/2003 203.51 4/112003 87.3 5/112003 168.64 6/112003 217.53 1/122003 180.41 2/122003 157.24 3/12/2003 187.98 4/122003 174. 5/122003 197.73 6/122003 184.57 1/132003 164.47 2/132003 197.93 3/13/2003 162.20 4/132003 165.93&132003 189.34 6/132003 225.01 1/142003 187.26 2/142003 236.7 3/14/2003 234.85 4/14/2003 206. 5/142003 160.33 6/1420U3 267.36 1/16/2003 192.67 2/152003 167.73 3/15/2003 161.14 4/15/2003 248.75 5/15/2003 195.85 6/152003 223.00 1/16/2003 216.71 2/162003 185.31 3/16/2003 216.E 4/16/2003 222.10 5/162003 184.1 6/16/2003 185.57 1/17/2003 219.96 2/172003 192.89 3/17/20D3 197.95 4/172003 210.32 5/172003 223.72 6/172003 245.01 1/ie/2003 157.04211WO03 181.393/18/2003 193.E 4/182003 230.0151182003 180.41611WO03 236.74 1/1g2003 169.97 2/192003 214.43 3/19/2003 172.57 4/192003 192.05 5/192003 213.36 6/192003 191.84 12W2003 172.04 MM003 187.63 3/202003 220.98 4202003 198.90 520/2003 216.35 820/2003 202.18 121/2003 214.892MMC03 217.2631212003 202.15421/2003 180.275212003 244.356212003 172.59 1IM2003 162.10 2222003 203.19 3/22/2003 231.19 4/22/2003 221.62 5222D03 203.37 6222003 172.36 1232003 175.39 7J232003 210.95 3232003 257.29 4/23/2003 191.98 5232003 167.01 6232003 205.32 1242003 229.44 212420M 18578 3/242003 185.91 4/24/2003 178.26 5/242003 162.20 6242003 183.24 1252003 174.0 2/25/2003 176.06 3/252003 194.02 4/25/2003 224.39 525/2003 206.83 6252003 193.80 126/2003 180.9 22612003 172.99 3/26/2003 223.25 4262003 191.17 52E2003 183.92 6262003 162.34 12]2003 221.12 2272003 193.20 3' =03 185.66 4272003 192.E 5272003 169.8]E 272003 177.00 128/2003 10.21 2282003 208.17 3/28I2003 169.21 4/282003 170.4 52fl@003 168.19 6282003 230.68 1292003 175.43 3/292003 186.54 4292003 246.1 5292003 184.22 6/29/2003 207.34 113MM3 200.62 3/302003 253.53 4/302003 193.24 5/302003 163.0E 6/30/2003 201.80 1/312003 187.98 3/3120W 177.4E 5/312003 174.91 July lb/day August lb/day September lb/day October lb/day November IWday December IWday 7112003 184.73 8/12003 186.32 9112003 170.34 10/l2003 186.08 11/12003 152.93 12/12003 216.53 722003 258.618/22003 198.009/2/2003 183.231002003 194.2 1l/22003 188.27121=003 187.33 7132003 201.16 81320M 210.18 9/32003 186.72 10/32003 213.55 1122003 175.73 12/32003 172.02 7142003 176.41 8/42003 209.52 9/42003 240.47 10/42003 157.88 11/42003 183.95 12/42003 251.66 7152003 190.29 8/5/2003 199.45 9/52003 178.7610/5/2003 158.29 11/5/2003 180.32 17/5/2003 206.39 7162003 190.11816/2003 174.2 9/6/2003 195.4710/62003 202.8111/62003 166.3812/6/2003 171.63 ]112003 175.1E 0//2003 191.94 91/2003 205.05 10/72003 200.2 1102003 190.39 1202003 198.28 7/82003 195.97 W8/2003 221.05 9/8/2003 178.0 10/82003 184.1 11/82003 197.4E 12/82003 187.86 7pJ.2003 171.448/92003 153.649/9/2003 200.7710/9/2003 146.2111/912003 213.0612/920D3 190.81 7/10/2003 172.03 8/102003 166.96 9/102003 173.14 10/102003 179.39 11/102003 178.7 12/102003 187.4E 7/112003 219.1 8/112003 188A99/11/2003 178. 10/11/2003 185.52 11/112003 175.6812/112003 159.41 7/122003 212.018/122003 179.099/122003 163.601Q/12/2003 174.6511/122D03 156.2912/122003 164.30 7/13/2003 193.2581IM003 193.589/1320M 188.7710/132003 200.7811/132003 210.05121132003 167.86 7/14/2003 2D6.60 8/142003 164.729/142003 222.961Q/14/2003 216.5611/142003 208X812/142003 198.4 7/152003 217.178/152CM 1Was 9/15/2003 179.2010/162003 203.5311/152003 218.6812/152003 217.25 7/162003 181.6 8/162003 173.84 9/162003 208.12 10/16/2003 172.7 11/16/20D3 196.7312/1612003 185.05 71172003 182.5E 811720M 193.54 9/17/2003 170.20 10/17/2003 187.29 1111720M 204.95 12/172003 201.32 7/182003 201.70 6/18/2003 210.61 9/182003 187.0610/182003 197.62 11/18/2003 300.74 17/18/2003 193.69 7/192003 215.89 8/192003 212.59 9/192003 173.16 10/19/2003 191.1 11/19/2003 233.76 12/192003 179.97 7202003 207.35 8202003 178.9 9/2020M 228.951020/2003 170.30 1120/2003 166.36 12202003 180.78 7212003 190.33 B212M 236.8 9/21/2003 189.3310/21/2003 199.98112120D3 176.90 1=2G03 201.15 7=2003 198.60&222003 165.359122/2CO3 209.351022/2003 211.4 1122/2003 199.6112222003 229.26 7232003 190.538/232003 187.759/232003 213.4210/23/2003 181.1 11232003 201.3212232W3 185.66 724203 171.70 8242003 187,92 924/2003 191.64 1 a/242CO3 162.25 11242003 188.93 12242003 201.20 72WO03 206.99 e/252003 202.35 9/252003 17].32 1025/2003 166.72 11252003 200.69 1225/2003 228.38 7262003 172.E B126/2003 235.64 9/26/2003 181.05 10262003 218.7E 112N2003 196.82 12262003 187.49 7272003 174.438272003 245.1E 9272003 178.E 1027/2003 187.1111/272003 191.2212272003 189.17 72a2003 186.82 W811 189.75 9282003 182.32 10/202003 156.] 1111113 216.51 1228/2003 202.47 7292D03 208.7 B292003 178.1E 929/2003 224.33 10/292003 149.4 11292003 198.2fi 12292003 213.54 71302003 169.89 8/302003 184.87 9/302003 153.73 10/30/2003 168.03 11/30/2003 225.1 12/30/2003 196.09 7/312003 156.339 8/312003 194.30 10/312003 205.10 12/312003 218.2E ATTACHMENT IV-CLUSTER RULE MONITORING DATA(DEC 2001-NOV 2006)AOX Blue Ridge Paper Products,Canton MITI NPOES No.0000272 AUX AUX AUX AOX AUX AOX January IWday Pebruary IWday March IWday April lb/day May IWday June IWday 1/12004 180.83 2/12004 221.45 3/12004 225.91 4/1/2004 197.27 5/12004 165.78 6112004 208.70 1/22004 187.47 22120M 187.56 3/22004 173.94 4/2/2004 190.97 5/2/2004 203.55 622004 220.34 1/32004 196.53 ZWO04 184.86 8/32004 190.86 4/3/2004 174.23 5=004 184.47 6/32004 165.07 1/4/2004 238.97 2142004 186.39 3/4/2004 233.50 4/4/2004 217.67 5142004 232.33 6/420114 195.16 1/5/2004 185.66 2152004 221.76 3/5/2000 189.44 4/5/2004 213.92 5/52004 177.46 N62004 178.06 1/62004 207.37 2/62004 204.77 3162004 189.74 4/6/2004 187.63 5/62004 188.05 6/62004 204U3 i!/2004 188.03 2/72004 190.78 372004 202.04 4f//2004 148.60 572004 172.89 602004 175.28 1/62004 203.51 2/82004 214.28 3/82004 179.52 4/1112004 166.17 5/82004 238.68 6'82004 200.77 1/92004 211.95 2/' " 199.54 3WO04 219.30 4/9/2004 210.30&82004 189.5 W2004 224.44 1/102004 208.222/102004 210.423/10/2004 204.594/1t420D4 226.99 WID2004 205.256/1MOD4 160.6 1/112004 184.64 211 M2004 224.23311 M004 171.564/11/2004 173.47 51112004 224.95611 M004 178.42 1/12/2004 212. 2/122004 179.703/12/2004 203.304/122004 180.725/122004 211.116/1212004 218A4 1/132004 193.10 2/132004 196.69 3/132004 220.81 4/13/2004 223.60 5/132004 1 B0.20 W132004 220.74 111420M 203.19 2/142004 206.46 3/14/2004 196.77 4/14/2004 216.89 5/14/2004 221.92 6/142004 188.97 1/16/2004 174.01 2/152004 227.99 3/152004 216.05 4/16/2004 178.50 5/15/2004 180.10 6/152004 180.98 1/16/2004 205.022/162004 175.473/16/2004 244.894/1612004 187.375/1621104 225.5561162004 216.26 1/172004 205.5121172004 175.693/172004 221.664/1712004 230.055/17/2004 196.58072004 238.67 1/ta2004 223.2921162004 16B.403/182004 235.15 V1812004 173.77 5/182004 198.610J782004 18164 1/192004 182.4021192004 192513/192004 180.7641192004 170.14 5/192004 186.566119/2004 200.00 1202004 226.75 MM004 197.64 320/2004 187.53 420 004 180.74 52012004 154.27 WW004 179.88 1212004 179.23 2f2f2004 194.6 321/2004 204.8 4212004 197.64 5212004 173.04 6212DD4 189.25 1222004 198.14 2222004 173.43 322/2004 203.92 4/22200,4 177.56 51222004 205.86 61=2 203.58 1232004 187.46 2232004 171.32 W32004 189.8 423/2004 218.15 5/212004 201.20 6IM004 10.43 1242004 216.2 2242004 211.87 3242004 228.07 4242004 IM62 524/20N 174.54 61242004 183.58 12520M 196.17 2252004 217.56 3/252004 195.67 42520M 175.79 525/2004 266.90 N2 00,t 206.32 1/262004 191.10 2J262004 182.72,26/2004 192.18 4/26/2004 206.45 51262004 218.50 626/2004 194.46 1/27/2004 186.92 2272004 204.62 3/272004 244.40 4/27/2004 165.69 6272004 226.70 N272004 213.86 1/282004 225.66 2282004 182.11 328'2004 194.90 4/2fl/2004 183. 528/2004 227.37 62821104 190.85 129/2004 184.58 2IM004 190.73 329/2004 208.88 4/29/2004 178.93 529/2004 195.14 6292004 198.59 1/302004 156.95 3/302004 199.85 4/3=W4 173.29 5202004 271.35 6/3a2004 221.04 1/31/2004 199.91 3/312004 213.7 5/312004 234. AUTT_ AUX AUX AUX AUX AUX July lb/dayAugust IWday September lb/day October IWday November lb/day December Way 7IM004 181.95 8112004 263.90 9112004 179.89 10 12004 234.36 11/l2004 185.25 12/12004 160.03 702004 226.83 8/2/2004 226.32 922004 210.47 10/2/2004 224.51 1122004 191.48 12220U4 184.35 7/32004 253.73 M32004 245.62 9/3/2004 196.01 10/3/2004 223.18 11/32004 190.16 12/3/2004 196.91 7/42004 208.14 8/42004 191.67 9/42004 153.62 10/4/2004 205.23 11/42004 216.75 12/42004 178.36 7/5/2004 180.04 Swo0 209.75 9152004 197.62 10/5/2004 174.73 11/52004 199.13 12/5/2001 240.90 7/6/2004 204.809./62004 207.27 9/62D04 207.3510/6/2004 191.0611/62004 155.781H'62004 247.82 7/72004 243.37 872004 183.83 9/72004 •10/7/2004 202.4611I2004 149.52 12/72004 208.93 702004 177.68 8/82004 219.05 9/M2004 '10/M2004 199.16 11/a2lXM 153.55 12/8/2004 197.5 7/92004 202.76 e/92004 232.349/92004 '10192004 21L76 11/9/2004 183.30 12WO04 198.75 7/10/2004 203.63 8/102004 191.439/102004 '10/1N20114 192321111012004 153. 12/102004 255.1 7/112004 242.25 M112004 187.91 9/112004 '101712004 208.95 1111 M20114 193.2912/1112004 231.21 7/122004 222.60 8/122004 228.169/122004 88.071011212004 212.4511/122004 166.1412/12/2004 199.8 7/13/2004 209.67 8/132004 1139. 9/132004 'UY132004 213.87 11/132004 206.26121132004 181.23 7/142004 203.71 BIM004 168.41 9/142004 135.41 10/14/2004 194.97 11/142004 173.87 121742004 168.29 7/15/2004 180.9a 811520M 225XG 9115/2004 126.5510/15/2004 181.2011/1612004 164.2019152004 211.67 7/16/2004 206.95 M162004 204.43 9116/20M '10/16/2004 209.01 11/16/2004 165.56 12/162004 225.91 7/17/2004 194.29 8/172004 198.57 9/17/2004 '1N172004 190A3 11/172004 163.48 12/172004 210.24 7/18120M 193.09 W182004 201.969/18/2004 '1011812004 218.1911/182004 188.1 12Ma2004 185.8 7/19/2004 165.616/192004 179.47911S2004 '10/19/2007 206.7 11/1920D4 177.6812/1920D4 174.74 72N2004 191.28 8202W4 197.9392d2004 '102020M 219.9511202004 172.18122=004 216.09 7212004 176.39 6212004 209.63 9212004 '1012120M 208.91 1121/2004 225.71 12212004 182.60 722/2004 160. 81 MOD4 195.32922/2004 M10 10/222004 199.33 ll222004 194.04 12222004 183.64 72W2004 191.53 8232004 178.80 9232004 119.5 10/2=004 218.05 11232004 219.1 12232004 191.48 7242004 209.35 EV242004 181.01 9242004 120.73 1 01242 0M 179.96 11242004 212.65 1224/2004 164.16 7252004 19Z07 W52004 176.9192512004 116.6410262004 18223112520M 172.4912252004 160.16 726/2004 209.69 8262004 187.15 926/2004 136.58 10/26/2004 192.4 112612004 170.31 1226/2004 205.66 7/272004 190.50 8272004 186.81 9272004 179.34 10/272004 176.36 l l272004 167.31 12272004 193.44 7282004 203.1E 828/2004 169.659202004 218.36101282004 230.3611/28/2004 159.921228/2004 231.99 7292004 219.31 M292004 169.62 9292004 196.B0 10/292004 177.62 11292004 188.1]12/292004 173.01 7/3N2004 182.71 M302004 202.339/302004 189.7910/30/2004 187.9511/3112004 181.2812/30/2004 204.51 7/312004 191.84 M312004 179.88 10/312004 20225 12/312004 192.6E Data lost due to 2004 floods ATTACHMENT IV-CLUSTER RULE MONITORING DATA(DEC 2001-NOV 2006)AOX Blue Ridge Paper Products,Canton MITI NPDES No.0000272 AOX AOX AOX AOX AOX AOX January lb/day February lb/day March lb/day April lb/day May lb/day June lb/day 1112005 207.762/l2D05 237.213/l/2005 162604/172005 207.855112005 179.776IM005 200.56 122005 216.92 222005 184.53 3/2/2005 155.85 4/2/2005 181.52 522005 178.06 G22005 199.26 ' 122005 172.34 2/32005 178.08 3/3/2005 167.08 4WD05 204.35 502005 229.88 6=005 171.67 1142005 160.61 2/420D5 204.91 3/42005 153.94 4/42005 194.16 5142005 200. 6/42005 188.35 1/52005 208.50 2/52005 176.513/62DOS 191.584/5/2D05 217.0451WO05 189.36 6/5/2005 16E.75 1/620M 180.74 2162005 174.07 3/62D05 200.49 4/62005 201.31 5162D05 165.10 Nfi2005 181.02 1220D5 165.78 202005 223.18 322005 160.70 4172005 173.36 Y72005 166.91 6172005 193.63 11WO05 178.7121WO05 214.023/82005 185.9341WO05 215.82 5/a2005 169.6061woos 187.88 1/92005 231.06 2/92005 199.07 3/9/2005 169.4 4/92005 215.30 5/92005 169.34 SWO05 205.92 1/102005 1 B8.37 2/1012005 188.43 3/10/2005 172.78 4/102005 219.12 5/162D05 202.79 61102005 195.04 1/112005 207.57 2/11/2005 167.53 3/112005 194.0 4/112005 228.52 5/112005 198. 6/112005 169.67 1/122005 164.63 2/122005 205.62 3/122005 171.28 4/122005 212.18 5/122005 176.94 6/122005 186.7 1/132005 226.56 2/132005 200.41 3/132005 193.9 4/132005 233.98 5/13/200S 191.94 6/13/2005 225.6 1/142005 186.75 2/142005 166.60 3/14/2005 196.85 4/14/2005 181.57 5/142005 207.73 6/142005 200.98 1/152005 199.65 2/15/2005 167.48 3/152005 190.35 4/15/2005 161.05 5/15/2005 221.04 61152005 181.84 1/162005 210.4 2/162005 204.35 3/16/2005 178.55 4/15/2005 156.4 5/162005 197.23 6/162005 193.39 1/172005 172.752/172005 188.913/172005 170.714/172005 176,19 5/172D05 179.3761172005 200.3E 1/162005 183.112/182005 165.653/11V2005 169.624/1812005 lases 5/182005 160.5 W1a2005 205.80 1/192005 168.78 2/192005 173.09 3/192005 17272 4/192D05 157.73 5/192005 196.72 6/192005 184.26 1202005 199.24=012005 199.28 3202005 180.44 42U.2005 189.41 52WD05 184.16 6202005 164.90 12MODS 226.642212005 206.9 3212005 218.1 4212005 168.34 5212D05 173.216212005 161.18 1222005 173.21 2222005 195.98 3222005 220.18 4222005 167.62 5222005 200.06 6222005 170.66 1232005 200.08 2232005 208.42 3232005 195.2 4232005 167.57 5232D05 186.83 6232005 21212 M42005 205.18 2242005 16694 3242005 191.5 4242005 212.74 5242005 161.r8 6242005 188.64 1252005 164.3 2252005 189.72 3/252005 164.4 4252005 175.69 5252005 189.62 625/2005 175.44 1252005 241.822 612005 195.9132WO05 199.7442612005 199.135262005 197.4 6262005 190.73 1272005 205.96 2272005 159.3E 3/27/2005 199.57 4/272005 175.04 5/272005 168.55 6272005 207.63 12812005 193.81 22812005 204.35 328/2005 230.62 4/282005 183771&131=05 52al,2 174.94 6/28/2005 206.13 M2 005 181.62 3/292005 181.59 4292005 19271/292005 170.42 6292005 176.87 1/302005 770.80 3/302005 168.8]4/30/2005 215.3513=005 158.8 6/302005 183.45 1MI2005 209.93 3/3T2005 18].OS 176.95 July lb/day August I6/day September lb/day October lb/day November lb/day December lb/day 7112D05 196.03 a/12005 170.739/12005 200.0810112005 2022211/12005 213.3412/12005 228.55 ]22005 173.14 0=005 196.57 9/P12005 179.58 1022005 20OB6 1122005 198.08 1222005 241.92 -7=005 202.10 8/32005 166. 9/32005 161.53 10IM005 201.79 11/32005 182.17 12/3/2005 192.65 7142005 201.64 9/42005 219.42 9142005 197.07 10/42005 178.03 11/42005 209.55 12/42005 187.31 7/52005 206.29 S/52005 178.62 9152005 220.661NS2005 198.67 11/52005 196.70 12/52005 223.11 7162005 165.57 8/62005 167.87 9/62005 192.98 10/6/2005 160.71 11/62D05 210.27 12/612005 195.91 7/72005 231.11 W7/2005 1847691712005 203.131072005 193.4211172005 196.3812172005 203.68 702005 212.928/82005 20B.039/8/2005 176.721018/2005 214.6111/82005 244.1 12/82WS 184.81 7/92005 178.888192005 225.419192005 190.9710192005 262.9,1 11/92005 196.4412/92WS 168.89 711=005 186.75811a2005 172.039/10/2005 169.5 10/102005 186.9811/102005 210.2312/102005 227.98 7/112005 205.55 8/112005 208.91 9/112005 2W64101112005 246,27 11/112005 190.2 12/112005 218.39 7/122005 213.5201122WS 191.849/122D05 213.62 la1122005 226.64111122005 178.63 12112 2 0D5 198.9E 7/132005 206.57 B/1320D5 171.05 9/132DD5 174.21 1121132005 198.38 11/132005 210.54 12/132005 194.6 7/142005 177.42 a/142005 165.5391142005 176.011a/142005 216.6111/142005 217.5312/14/E005 199.64 7/152005 202.5881152005 184.0191ISM005 190.20 10/152005 182.6111/152005 187.79 12/152005 237.53 7/16t2W5 170.56 8/1fi2005 184.109/1612005 188.28 la/16=05 187.1311/162005 239.1312/16200S 191.14 7/172D05 159.3381172005 195.579/172005 184. 10/172005 181.8411/172005 200.2112/172005 174AI 7/182005 174.79 8/1a/2005 235.329118/2005 200.1610/18/2005 149.2611/182005 207.7112/182005 182.68 7/192005 165.698/192005 229.189/192005 201.3310/192005 247.37 11/192005 203.56 101 RP2005 210.95 7202005 204.94 B202005 189.21 9/262005 217.24 10/20/2005 241.67 11202005 234.79 12202005 200.46 7212005 190.50 81212DD5 163.099212005 199.951012t20D5 214.0211212005 262.7412212005 186.90 7222005 198.538222005 244.329222005 182.60 10/222005 214.081 M22DOS 225.90 12222D05 211.69 7232005 171.66 11/232005 2D9.83923/20D5 194.8610/232005 179.1811232D05 199.2512232005 198.01 7242MS 163. a242005 187.82 9/242005 17220 10/24/2D05 185.93 11242005 187.39 12242005 209.49 7252005 180.32 82S2005 187.419/252005 210.6510/252D05 21222 11252005 199.9 12252005 180.91 7262005 1912E 8262005 202.04 9262005 202.49 10262005 205.46 11262005 20822 12262005 182.54 7272005 183.33 8272005 186.12 9272005 173.81 10/272005 204.30 11272005 216.83 12272005 182.9 7282005 181.5 M282005 170.8792a2005 221.111a282005 192.3 11282005 193.1412f282005 174.81 7292005 176.0 8,M005 171.93 92920D5 218.8010292005 171.2E 11292005 237.14 12292005 223.35 7/3a2005 212.0 8/302005 220.61 9/302005 199.5]10/302005 219.7 1113=005 214.9 12/302005 194.69 7/312005 189.838/312005 191.1E la/31/2005 221.26 12/312005 195.91 SZ2HL 900Z/LE/Ol Lb'4SZ 900Z/IER fiZ'ELZ 900Z/lE/L 9'94Z 900ZRE/II WLS1 9002RER 198'L9I 9DOZ/OE16 IfS9Z 9002/OE/8 86'M 90DZ1OC1L 1E'SLZ 900Z/6Z/l1 9'SbZ 900Z/67/0109'89 L 900ZL6ZR 80'ZZZ 9002/6ZIB 10"9LI 90DZ/6Z/L 9Z41Z 9DOZRZ/11 WWI 900Z/BZ/OL lb'OOZ 9007AZ/69L'LOZ 900Z/BZ/8 4'Zel 900Z18Z4L 4S'60Z 9OOZ1LZ1Ll 4E'BLL 9DOZ/LZ/O148'ZZZ 900Z/LW696'903 900Z/LZR L4'98L 90OZ/LZ/L 60'909 900ZRZ/1149'Zsl 9003RZ/OL 99'SLL 9007d8Z/618'46l 90DZRZIB 'SIZ 900ZRZ/L BL'EOZ 900Z/SZ/1196'Be l 9009/92/01 West 9DOZ/SZ/6 96'01Z BOOZRZJB SE'SLI 900ZR2/L 88'BLI 9008/0VIL L9'08L 900Z/4ZR199'9CZ 90OZ/4ZR L9'9LL 900Z/4ZR 8'991 90DZIOWL BE'661 900ME/II b4'Zld 900ZRZ1Ol 1906L 900ZR6/6 IOODZ 900ZRZR L9'SLl 90OZRZ/L 91'B9l 900Z=11 BOMB 90OZ2ZR 160'46L 900Z/ZZR 6911Z 900Z2U8 b'bLl 9DOZ23/L UWE 900VIE/I L OI'ZLZ 900Z11Z/OI 89'66L 900ME(695'484 900Z/ld/899COZ 9DOZ/LZ/L Z'BZ2 9002/OZ/LL LI'4Bl 90OZRZ/0199'S02 9002RZ/669861 900ZRZR 6679L 900MZ/L 92'01 9DOZRL/1116'S8l 900Z/6L/01 16'46l 900Z/61/64S'861 900Z161/8 8'06L 900Z/6L/L 96'961 9DOZ/9141 Go EBB 900ML/OL OZ"BeI 900ZR 1/690'691 900ZRLR L6'16L 900ZRL/L 08'60Z 9002/LLRl 19 OZZ 9DOM1,01 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WE 900ZEL/E 88'LLL 9DOZ/EL289'LLL 900ZIEL/L OL'BeI 900221R 691 lZ 900Z2119 4'S9l 9OOw L/b OCOZZ 900Z/ZL/E E9'10Z 90OWL/Z WILL 90DZ21/1 69'ZOZ 900Z/11R MEN 900MA Sb'6LI BOOM Ub 9E'SOZ 9002/1 L/E 6L'961 9002AA2 34"6BL 90DMIA CC LOU 9OOZRLR Z02EZ 900Z/Ol/S SOZ6l 9OOZ/OI/b BL'941 900Z/OL/E 8b'86L 900ZRL/9 8'Z61 90OZ/O{A 9'Lel 9007/619 BE'061 900ZW L6'461 900Z16/b BL'6Ll 90071/6/E w 991 900WZ{Z261 900Z/6/l L I'M 900ZRR 941O3 900U/S 9Z713 NOUN Belot 9003/81E 14'68L 900alm Week 900819A 522Z 9002149162E2 9007JLIS bl'S0Z 90OZ/410 WOOZ 900Z/4/E b6'9LL DOOZ/LIZ EE'ZOZ 900MIL WILL 900ZRR 96'LOZ 900ZRR Z6'C6I 90OZR/0 OF 90OZR/E 94'96l 90OZ92 S'4LL 900ZR/L bb'EOZ 900ZRR BS'BLZ BOOMS 9l'9ZZ 900Z/S/40Z"ELL 900749R 9E'1Z 900ZR2 TOL 9OOZ/S/L SZO LE 900MY9 DOME 900Z/4R UlLL 900Z/b/448'L61 900Z/4/E L9'1Z 900U62)I CIE 900ZNA 99'961 900ZR9mlLZ BOOMS WILE 900ZR/0 Lb281 90OZRR VC Cot 9DOMIE 369LL 900Z/B/L LO'SLL 9DOZ2R Vote 900Z2R LZ'L6l 900Z2/b SL'ZOZ 900ZWE EE20Z 900Z/Z24Z'48L 900Z2/l L6'OLZ 900VII9 Lb"LLL 900Z/LR EI'991 900EANa422Z 900Z/l/E EO'08l 9007J125fi'68L 900Z/l/L AeP/91 aunt AeP/41 Auw AcP/91 IPdtl ABP/4l 4weW ABP/9l A1eru4ad AeP/41 Luenuef XOtl XOtl %Otl %Otl %Otl XOtl ZLZOOOO'ON S3OdN IIIW U0%U90'BLOnPwd Laded a6Pltl anlS XOV(900Z AON-100Z 030)VIVU ONIH011NOW 3lfld d31sL11O-AI 1N3WH3tllltl DEC 22 2066 PD, BLUE RIDGE -� PAPER PRODUCTS INC. WATER QIJAI.ITY SECTIQN' December 21, 2006 „ - Mr. Sergei Chemikov VIA Overnight DHI North Carolina Department of Environment and Natural Resources NC Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: NPDES No. 0000272 Request for Elimination of Monitoring for Selenium Blue Ridge Paper Products—Canton Mill Dear Mr. Chemikov: As allowed by Section A (1.)Footnote 9 of NPDES Permit Number 0000272, Blue Ridge requests that Selenium be removed from the required monitoring parameters. Attachment I contains the supporting documentation for your review. Please feel free to contact us if you have any questions in this matter. Sincerely, J. Glenn Rogers Paul Dickens Water Compliance Coordinator Manager, Environmental Affairs 828-646-2874 828-646-6141 roeerQ@blueridgepaper.com dickep@blueridgoaper.com 1 �� John Pryately Wastewater Treatment Plant Supervisor and ORC 828-646-6720 pUati @blueridggpaper.com Blue Ridge Paper Products 175 Main Street • PO Box 4000 Canton, North Carolina 28716. 828-646-2000 FMr. Sergei Chemikov—NC DWQ 21 Dec 2006 Attachment I: Selenium Monitoring Data cc: (w/ encl): Roger Edwards Surface Water Protection Supervisor Division of Water Quality North Carolina Department of Environment and Natural Resources Asheville Regional Office 2090 US Highway 70 Swannanoa, North Carolina 28778 Keith Haynes Environmental Specialist Division of Water Quality North Carolina Department of Environment and Natural Resources Asheville Regional Office 2090 US Highway 70 Swannanoa, North Carolina 28778 Internal Distribution: cc: C-File Water D. Brown B.Williams Blue Ridge Paper Products Inc. 175 Main Street • PO Box 4000 Canton, North Carolina 28716. 828-646-2000 ATTACHMENT I - QUARTERLY SELENIUM MONITORING DATA(2002 - 2006) Blue Ridge Paper Products, Canton Mill NPDES No. 0000272 Selenium Year Month ug/I * 2002 Jan ND (20) Apr ND (20) Jul ND (20) Oct ND (20) 2003 Jan ND (20) Apr ND (20) Jul ND (5) Oct ND (5) 2004 Jan ND (5) Apr ND (5) Jul ND (5) Oct ND (5) 2005 Feb ND (5) Apr ND (5) Jul ND (5) Oct ND (5) 2006 Jan ND (5) Apr ND (5) Jul ND (5) Oct ND (10) *All values are nondetect at the level reported r 6 NPDES Re Permittinge Ridge Paper Products Inc. �fl,ton Mill NPDES No. NC 0000272 One page summary, 5/31/06 � VP Permit expires 11/30106, application due 5/31/06 AS"' \"' __F GE Submittal • Permit renewal request and signed permit application,EPA Form 1 and Form 2C with attachments • Color Compliance Report and Appendices -satisfies Part I, Condition A.(8.),Paragraph 10 of the 2001 NPDES permit • Balanced and Indigenous Species Study [316(a)Demonstration]and Appendices including the 2005 Biological Assessment Report and Thermal Model Report-satisfies Part I, Condition A.(13.), Paragraph 13 of the 2001 NPDES permit Distribution— • Original permit application and two copies to Carolyn Bryant, Point Source Branch,Raleigh • 3 copies all documents to ARO-Roger Edwards and Keith Haynes • 5 copies all documents to Permit writer-Sergei Chernikov,Raleigh • One copy of B&I Report to Bryn Tracy—Environmental Sciences Section,Raleigh Color Compliance Report The Blue Ridge Paper Canton Mill has achieved remarkable reductions in effluent color since 1988 that have continued during the 2001 Permit term. The reductions in effluent color are reflected in reduced color levels in the Pigeon River below the Canton Mill. There is a diverse and healthy aquatic community in the river below the Mill. The river is being used for secondary recreation in North Carolina and Tennessee. All designated uses of the river are supported. At the current level of Canton Mill effluent color performance,color in the Pigeon River below the Mill complies with the North Carolina Color Standard. Recommendations • Blue Ridge Paper remains committed to evaluation and implementation of further improvements to reduce color at the Canton Mill and in the Pigeon River. • Based on the Canton Mill's demonstrated performance,Blue Ridge Paper requests that DWQ reissue the NPDES permit for the Canton Mill with an annual average effluent color limit of 39,000 lbs per day • Color in the Pigeon River below the Canton Mill complies with the North Carolina Color Standard. The Color Variance for the Canton Mill is no longer necessary. Blue Ridge Paper requests that the DWQ discontinue the Color Variance at the end of the current NPDES Permit term in November 2006. 316(a)Study C Documents Balanced Indigenous Community, requests that DWQ continue thermal effluent limits in the existing NPDES permit 7 BLUE RIDGE PAPER PRODUCTS INC. May 31, 2006 Hand Delivery Roger C. Edwards aoi�dO ivN01038 311IAAHSV Regional Supervisor N01103S unvno a3ivnA Division of Water Quality North Carolina Department of Environment and Natural Resources Asheville Regional Office n a 2090 US Highway 70 Swannanoa, North Carolina 28778 y Subject: Application for Permit Renewal NPDES No. NC 0000272 Blue Ridge Paper Products Inc. Canton Mill Haywood County Dear Mr. Edwards— The subject NPDES permit expires on November 30, 2006. In accordance with Part II, Section B, Condition 10 of the permit and the Division of Water Quality(DWQ) letter of March 8, 2006, Blue Ridge Paper Products Inc. requests renewal of the NPDES permit for our mill in Canton, North Carolina. We are submitting three (3)copies of the following to your regional office and additional copies to the Surface Water Protection Section in Raleigh: • This permit renewal request and signed permit application, EPA Form 1 and Form 2C with attachments • Color Compliance Report and Appendices - satisfies Part I, Condition A.(8.), Paragraph 10 of the 2001 NPDES permit • Balanced and Indigenous Species Study [ 316(a) Demonstration ] and Appendices including the 2005 Biological Assessment Report and Thermal Model Report - satisfies Part 1, Condition A.(13.), Paragraph 13 of the 2001 NPDES permit The Division's March 8, 2006 letter indicates that the permit renewal application must include a narrative sludge management plan for the facility. The Blue Ridge Paper Canton Mill manages wastewater sludge in a dedicated landfill facility permitted by the DENR Division of Waste 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations Roger Edwards, DWQ Regional Supervisor 5/31/2006, Page 2 Management(Solid Waste Permit No. 44-06 dated February 18, 2002). The operating plan for this landfill is part of the solid waste permit. Blue Ridge Paper is required on an annual basis to estimate remaining landfill capacity and to design and permit additional capacity well in advance of the landfill becoming full. Our dedicated landfill facility satisfies the sludge management plan requirement for NPDES permit renewal. Please contact us if you have questions concerning the permit renewal application and supporting documents. Sincerely, Paul S. Dickens Robert M. Shanahan Manager,Environmental Affairs Vice President Manufacturing and Mill Manager dickep@bluerid.-ei)aper.com 828-646-6141 Enclosures: Three(3) copies of enclosures listed above cc: Mrs. Carolyn Bryant (signed original permit application and two copies) Point Source Branch Division of Water Quality North Carolina Department of Environment and Natural Resources 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Dr. Sergei Chemikov, PhD (w/ 5 copies of application and permit-required documents) Environmental Engineer NPDES Unit Surface Water Protection Section Division of Water Quality North Carolina Department of Environment and Natural Resources 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Blue Ridge Paper Products Inc 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations Roger Edwards, DWQ Regional Supervisor 5/31/2006, Page 3 cc: Mr. Bryn H. Tracy (w/copy of 316(a)Demonstration) Environmental Biologist Biological Assessment Unit Environmental Sciences Section Division of Water Quality North Carolina Department of Environment and Natural Resources 1617 Mail Service Center Raleigh, North Carolina 27699-1617 C File Water(cover letter) Engineering File—water permits (complete submittal) Internal Distribution (cover letter) J. Clary J. Pryately L. Cooper G. Rogers B. Williams D. Brown B. Clarke F. Westall M. McGhee Blue Ridge Paper Products Inc 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations BLUE RIDGE PAPER PRODUCTS INC. May 31, 2006 Hand Delivery Roger C. Edwards Regional Supervisor Division of Water Quality North Carolina Department of Environment and Natural Resources Asheville Regional Office 2090 US Highway 70 Swannanoa, North Carolina 28778 Subject: Application for Permit Renewal NPDES No. NC 0000272 Blue Ridge Paper Products hic. Canton Mill Haywood County Dear Mr. Edwards— The subject NPDES permit expires on November 30, 2006. In accordance with Part II, Section B, Condition 10 of the permit and the Division of Water Quality(DWQ)letter of March 8, 2006, Blue Ridge Paper Products Inc. requests renewal of the NPDES permit for our mill in Canton, North Carolina. We are submitting three (3) copies of the following to your regional office and additional copies to the Surface Water Protection Section in Raleigh: • This permit renewal request and signed permit application, EPA Form 1 and Form 2C with attachments • Color Compliance Report and Appendices - satisfies Part I, Condition A.(8.),Paragraph 10 of the 2001 NPDES permit • Balanced and Indigenous Species Study [ 316(a) Demonstration] and Appendices including the 2005 Biological Assessment Report and Thermal Model Report - satisfies Part I, Condition A.(13.), Paragraph 13 of the 2001 NPDES permit The Division's March 8, 2006 letter indicates that the permit renewal application must include a narrative sludge management plan for the facility. The Blue Ridge Paper Canton Mill manages wastewater sludge in a dedicated landfill facility permitted by the DENR Division of Waste 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations rRoger Edwards, DWQ Regional Supervisor 1/2006, Page 2 Management (Solid Waste Permit No. 44-06 dated February 18, 2002). The operating plan for this landfill is part of the solid waste permit. Blue Ridge Paper is required on an annual basis to estimate remaining landfill capacity and to design and permit additional capacity well in advance of the landfill becoming full. Our dedicated landfill facility satisfies the sludge management plan requirement for NPDES permit renewal. Please contact us if you have questions concerning the permit renewal application and supporting - documents. Sincerely, � 5. t:o Paul S. Dickens RobertM. Shanahan Manager, Environmental Affairs Vice President Manufacturing and Mill Manager dickep@blueridgeyner.com 828-646-6141 Enclosures: Three (3) copies of enclosures listed above cc: Mrs. Carolyn Bryant(signed original permit application and two copies) Point Source Branch Division of Water Quality North Carolina Department of Environment and Natural Resources 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Dr. Sergei Chemikov, PhD (w/5 copies of application and permit-required documents) Environmental Engineer NPDES Unit Surface Water Protection Section Division of Water Quality North Carolina Department of Environment and Natural Resources 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Blue Ridge Paper Products Inc 175 Main Street o PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations Roger Edwards, DWQ Regional Supervisor 5/31/2006, Page 3 cc: Mr. Bryn H. Tracy (w/copy of 316(a) Demonstration) Environmental Biologist Biological Assessment Unit Environmental Sciences Section Division of Water Quality North Carolina Department of Environment and Natural Resources 1617 Mail Service Center Raleigh, North Carolina 27699-1617 C File Water(cover letter) Engineering File—water permits (complete submittal) Internal Distribution (cover letter) J. Clary J. Pryately L. Cooper G. Rogers B. Williams D. Brown B. Clarke F. Westall M. McGhee Blue Ridge Paper Products Inc 175 Main Street • PO Box 4000 Canton, North Carolina 28716. 828-646-2000 Raising Your Expectations F-pz-t ype in the unshaded areas only C� OO Pspaced for elite type,i.e., 12 characterYlnch). Form Approved.OMB No.2040-0086. Approval expires 5-31-IJ COPY FORM U.S.ENVIRONMENTAL PROTECTION AGENCY 1.EPA I.D.NUMBER 1 EPA Consolidated Permits Program F N00000272 GENERAL (Read the "General Instructions"before starting.) 1 1 2 1a 15 LABEL ITEMS GENERAL INSTRUCTIONS It a preprne i label has been provided,affix it in the designated space. ReMew Me infomation carefully,if any of it is incorrect,cross through It and enter the correct data in Me appropriate filF in area Mince. Also, If any of the preprinted data is absent(the area to Me left of Me label space lists Me Information Mat should appear,)mass o owle s in Me proper hlHn area(s)below. If the label o complete and comers,you needs not complete Items I,III,V,and VI(except VI-B which must be completed regardless.)Complete all items 9 no label has been provided. Refer to Me Instructions for Muslim item descriptions and for the legal aut nnicitions under which this data is collected. II.POLLUTANT CHARACTERISTICS INSTRUCTIONS: Complete A through J to determine whether you need to submit any permit application forms to the EPA. If you answer"yes" to any questions,you must submit this form and the supplemental forth listed in the parenthesis following the question. Mark"x"in the box in the third column if the supplemental form is attached. If you answer"no"to each question,you need not submit any of these fortes. You may answer"no"if your activity is excluded from permit requirements;see Section C of the instructions. See also,Section D of the instructions for definitions of bold-faced terms. MARK'X' MARK*X' SPECIFIC QUESTIONS yes No grrACHEo SPECIFIC QUESTIONS YES No A4ACHeo A. Is this facility a publicly owned treatment B. Does or will this facility(either existing or proposed)include a works which results in a discharge to waters of the X concentrated animal feeding operation or aquatic animal production X U.S. facility which results in a discharge to waters of the U.S.? (FORM FORM 2A 18 17 to 28 16 17 18 C. Is this facility which currently results in discharges X X D. Is this a proposed facility(other than those described in A or B X to waters of the U.S,other than those described in A above)which will result in a discharge to waters of the U.S.? or B above?(FORM 2C 22 23 24 FORM 2D) 22 23 24 F. Do you or will you inject at this facility industrial or municipal E. Dom or will this facility treat,store or dispose of X effluent below the lowermost stratum containin,within one quarter X hazardous wastes? (FORM 3) mile of the well bore,underground sources of drinking water? 28 29 30 28 28 29 G.Do you or sad you Inject at this facility any produced venter H. Do you or will you inject at this facility fluids for special processes or other fluids which are brought to Me surface in cannenion X wuch as mining of sulfur by the Frasch process,solution mining of X with conventional oil or natural gas producipon,Inject fluids used for enhanced recovery of oil or natural gas,or inject minerals,in situ combustion of fossil fuel,or recovery of geothermal fluids for storage of liquid hydrocorbons?(FORM 4) energy?(FORM 4) 34 35 36 34 35 36 I.Is Mrs facility a proposed stationary source which is one or J. Is this facility a proposed stationary source which is NOT one of he 28 industrial rategares listed In the Instruction and which X the 28 industrial categories listed in the instruction and which will X Mill potentially emit 100 tons per year of any air pollutant potentially emit 250 tons per year of any air pollutant regulated regulated under the Clean Air An and Trey affect or be located under the Clean Air Act and may affect or be located in an In an attainment area?(FORM 5) 40 41 1 42 attainment area?(FORM 5) 40 1 41 1 42 1 Slav I Blue Ridge Paper Products Inc. as4 title) B.PHONE(area code a no.) 21 Paul Dickens- Manager of Environmental Affairs 828 646 6141 V.FACILITY MAILING ADDRESS A.STREET OR P.O.BOX 3 P.O. Box 4000 49 B.CITY OR TOWN LLI 4 Canton VI.FACILITY LOCATION A. STREET,ROUTE NO.OR OTHER SPECIFIC IDENTIFIER 5 175 Main Street B. COUNTY NAME Haywood C. CITY OR TOWN C.STATE D.ZIP CODE Xreader) B Canton NC 28716 o� FTINUEDM THE FRONT rgr,rn or er o peon # 2621 (SPECIFY) Integrated Pulp Mill (SPECIFY) C.THIRD D.FOURTH (SPECIFY) o I I(SPECIFY) 7 it.SIC CODES(4 i ' 16 19 15 18 79 digit,in order of peon A.NAME B. Is the name listed Item VIII-A also the owner.? Blue Ridge Paper Products Inc. DYES ONO 16 35 66 STATUS OF OPERATOR(Enter the apprepnate letterinto the answer box•if"Other",specify) D.PHONE(area code&no.) = sped STATE O=OTHER(SPECIFY) P A 828 454 0676 PRIVATE 1e-1e 1421 1 22.25 E.STREET OR P.O.BOX 41 Main Street 55 F.CITY OR TOWN I G.STATE JH.ZIP CODE (SPECIFY) 1 Is the facility located on Indian lands? Canton NC 28716 F—JYEs ]NO 16 141 42 LT 511 52 E—MUTINU ENVIRONMENTAL PERMITS A. NPDES(Dishcarge to Surface Water) _ D.PSD(Air Emisslons from Proposed Sources) N NC0000272 9 P 08961R06 116117118 30 151 18 1 17 115 30 B. UIC(Underground Infection or Fluids) E. OTHER(Specify) (SPECIFY) u 30 r NCS000105 Site specific stormwater permit 16 77 18 15 16 17 18 s Stormwate 30 C. RCRA(Hazardous Wastes) E. OTHER(Specify) (SPECIFY) R RCRA ID NCDO03148889 a Landfill NC 44-06 No. 6 landfill 17 18 30 15 16 17 18 30 ach to this application a topographic map of the area extending to at least one mile beyond property boundaries. The map must show the outline of the facility,the location of each of existing and proposed intake and discharge structures,each of its hazardous waste treatment,storage,or disposal facilities,and each well where it Injects fluids underground. lude all springs,rivers and other surface water bodies in the map area. See instructions for precise requirements. prow e a brief descnptfon�n The Canton Mill is an integrated bleached papergrade kraft pulp and paper manufacturing facility producing paperboard and fine papers. The applicable categorical effluent standards are 40 CFR 430 Subpart B- Bleached Papergrade Kraft and Soda. (see Instructions) ertify under penalty of law that I have personally examined and am familiar with the information submitted in this application and all attachments and that, sed on my Inquiry of those perons immediately respnsible for obtaining the Information contained In the application,I beleive that the Information is true, curate and complete. I am aware that there are significant penalites for submitting false Information,including the possibilty,of fine and imprisonment. .NAME&OFFICIAL TITLE(type or print) B.SIGNATURE C.DATE SIGNED Robert Shanahan -Vice President of �JGZ��l ,� a a6 Manufacturing and Mill Manager �/ )WMM S 16 55 PA Form 3510-1 (8-90) EPA I.D. NUMBER (copy from Item 1 of Form 1) Form Approved NC0000272 OMB No. 2040-0086 rtypein the unshaded areas only Approval expires 5-31-92 FORM a` J ;,t U,S ENVIRONMENTAL;RROTECTION AGENCY' 2C" s ,APPLICATION FORPERMMTT01 U'DISCHARGE WASTk4VATER NPUES RA` EXISTING,MANUFACTURING, COMMERCIAL, MINING ANO.SILYICULTURAL OPERATION Gonsohdated'P,etmlts Program L OUTFALL LOCATION For each outfall, list the latitude and Ion itude of its location`to the,nearest 15 seconds and the name of the receiving water , A. OUTFALL B. LATITUDE ? C. LONGITUDE' :NUMBER " "D. RECEIVING,WATER(name) list 1'."DEG. I. MIN. 3. SEC. ',1-,DEG. . 2:MIN. 3.SEC., 001 35 32 8 82 50 42 Pigeon River Il. FLOWS, SOURCES OF POLLUTION;AND:TREATMENTSECHNOLOGIES A.Attach a line drawing showing the water flow through the facility. Indicate sources of intake water,operations contribdting wastewater to the effluent,' . aInd treatment units Ilabeleed to correspond to the,more detailed description in Item B. 'Construct a water.balance on the line drawing by showing:average flows between intakes,operations,-treatment units;and outfalls. Ira water balance cannot be determined(e.g,for certain mlding activities), provide . , • .. u.. _ . , _ - - pictorial description of the nature"and amount of'any sources:of water and any.collectlon'br treatment measures. B.For each outfall,provide a description of:(1)-All operations contributing wastewater to the effluent,including process wastewater,sanitary wastemter, .cooling water,and storm water runoff;(2)The average flow contributed by each operation;�and(3)The treatment recieved by the wastewater. Continue on additional sheets if,nocessary: 1„OUTFALL 2:OPERATIONS CONTRIBUTING FLOW,', 3.TREATMENT NUMBER' 'a. OPERATION (list)' b.AVERAGEFLOW • a. DESCRIPTION b. LIST CODES FROM_ include units • TABLE 2C=1 Pulp Mill: chip cooking, 13.5 mgd Grit chamber 32'X8'X16' 1-M 001 pulp washing, screening& 29.9 mgd, 1 minute retention bleaching, recovery and solids to landfill 5-Q regeneration of cooking Bar screens,two 6'wide each, 1-T chemicals, production of pH control by CO2 injection. 2-K chlorine dioxide for Coagulation by polymer addition. 2-D bleaching, condensates Primary clarifiers, circular two 1-U collection&treatment. 200' dia. X 14.75'swd Paper Mill: 8.1 mgd 3.47 mgal ea, 5.6 hr retention 001 production of fine papers a one, 125'dia x 11' swd far spill and paperboard control, 1.01 mgal capacity Steam and Power 3.9 mgd skimmed floating solids to landfill 5-Q 001 Generation Settled solids dewatered by belt 5-C Unmetered and Misc.: 3.5 mgd press to landfill 5-Q 001 city water, raw water, mill water production, sludge dewatering, Secondary treatment by 3-A groundwater recovery, activated sludge process mill sanitary wastewater I Aeration basins, 11.4 mgal total vol 001 Average Stormwater 0.17 mgd based on 1998 rainfall 29.9 mgd flow plus recycle Town of Canton: 0.75 mgd one or two of four basins operated 001 municipal wastewater, with West Canton sewer as aerobic digester mill landfill leachate- extension variable with rainfall Continued on Attachment 11-B OFFICIAL USE ONLY (gffluent guideliriessub-categories) o , EPA Form 3510-2C (8-90) PAGE 1 OF 4 CONTINUE ON REVERSE ATHE Fsavr 0 N00000272 for storm runoff;teaks-,or spills,are any of the discharges described in'Items IPA or B intermittentor-seasonal? - - - - .Yes,(complete the following table) _ ,'_ ,'NO.(go to Section:Itil 3.FREQUENCY _...: ' _ .. - C.FLOW IrNU(MBER UTFACE 2:OPERATION(S) - a.DAYS''ti.MONTHS a.FLOW RATE ' b.TOTAL VOLUME CONTRIBUTING FLOW PER WEEK. PERYEAR ram d s eci with-units c.DUR- t) (list) (specify '(specify i.LONGTERM 2.MAXIMUM "11ONCTERM 2.MAXIMUM ATION .avers a average) AVERAGE DAILY. AVERAGE .DAILY _,. in days) III.PRODUCTION - -- - A.Does an effluent uideline limitation promulgated.b EPA under Section 304of the Clean Water Act a Ito our iacili ? - - - - . X YES com late Item 111-B - - NO(� p ) (go to section lV) - B..Are the limitations In the applicable effluent,guideline expressed in terms of production,(orothermeasure ofo eratlon)7 X .YES.com Iete.Item 111-C _ _. NO o to Section/10 _ C.If you answered'yes'to Item III-B,list the quantity,which represents an actual measurement of your level of production,-expressed in terms and units-- used in the applicable effluent guideline,and indicate the affected outfalls. 1.AVERAGE DAILY PRODUCTION - 2:AFFECTED a QUANTITY -b.UNITS OF'- C.OPERATION,PRODUCTION MATERIAL,^ETC. - OUTFALLS PER DAY MEASURE _ (speafy) .. list outfafl numbers Avg Da V Bleached Papergrade Kraft and Soda (40 CFR 430 Subpart B) 001 910 ADT Food grade bleached paperboard 825 ADMt 830 ADT Bleached free sheet fine papers 755 ADMt ADT=Air Dried US Tons(2000 Ibs)Finished Product ADMt=Air Dried Metric Tons(1000 kg)Finished Product IV.IMPROVEMENTS A.Are.you now required by any Federal,State or local authority to meet any implementation schedule for the construction,upgrade or operation of waste- _ water treatment equipment or practices or other environmental programs which may affect the discharges described In this application?This includes, but is not limited to,permit conditions,administrative or enforcement orders,enforcement compliance schedule letters,stipulations,court orders,and grant or loan conditions I ' YES(complete the following table) _ _.,,. NO(go to Item IV-B) 2.AFFECTED OUTFALLS _ 4.FINAL COM- 1.IDENTIFICATION OF CONDITION, ._ . .3.BRIEF DESCRIPTION OF PROJECT PLIANCE DATE AGREEMENT',ETC. e.No, 5:SOURCE OF DISCHARGE - a.RE- gib.PRO- - QUIRED,.. JECTED Special conditions In NPOES 001 Pulp MITI On-going effluent color reductions NA NA permit regarding color reduction B.OPTIONAL:You:may attach additional sheets describing any additional water pollution control programs(brother environmental projects which may affect yourdischarges)you now have underway or which you plan.Indicate whether each program is now underway or planned,and indicate your actual or planned schedules for construction. . MARK"X"IF DESCRIPTION OF ADDITIONAL CONTROL PROGRAMS IS ATTACHED EPA Form 3510-2C(Rev.2-85) PAGE 2 OF 4 CONTINUE ON PAGE 3 EPA I.D. NUMBER(copy from Item 1 of Form 1) NTINUED FROM PAGE 2 NC0000272 U.'INTAKE ANO'EFFLUENT CHARACTERISTICS _ :. . . A,B,&"C: ,See instructions before pro6eedmg-Complete,one:set of tables for each outfall-Annotate the outfall numbedn the space provided. - Note:Tables V A,V-B,and V-C are'included on seperate sheets'numbered V-1AhroughV-9: D.Use the space below`to list any of the pollutants listed in Table 2c-3`6f the'Inshu'ct ons•,which you know or have reason to believe ls,disclunged or.may be, dtscharged from any outfall,For every pollutant you Tsj,briefly d9scdbe'the reasons you balleve to it be�presentand report any analytical data in your ; possession.. , �;., ._ .. ,. ,. .. . . . - `'t "' .. .. ... • !. POLLUTANT . 2.SOURCE =_.' 1. POLLUTANT 2. SOURCE N/A UL.POTENTIAL,DISCHARGES NOT'COUERED BY ANALYSIS, Is any pollutantlisled in Item V-C an substance or'a,component of a substance•which you;currently use�or manufacture as an intermediate or final productbr, byproduct? o ' _` YES (list all such))ollutantsbelov6); . _ X NO`(go_to Item N/A Pollutant analysis is included with V-C A EPA Form 3510-2C(8-90) PAGE 3 OF 4 CONTINUE ON REVERSE FOM THE FRONT N00000272 L TOXICITY TESTING DATA. owledge or reason to believe that any biological test foracute or chronic toxicity has been made on any of your discharge or on a ation to your discharge within the last 3 years? _ X YES identi the tests and describe their puropse below NO o to Section Vlll See Attachment V Vill. CONTRACT ANALYSIS INFORMATION Where any of the analyses reported in Item V'performed by a contract laboratory or consulting firm? ❑X YES (list the name,adress, and telephone number of, and pollutants NO (go to Section IX) analyzed by, each such laboratory or firm below) A. NAME B.ADDRESS C.TELEPHONE D. POLLUTANTS ANALYZED (area code&no.) (list) 2225 Riverside Drive (828)254-7176 All 2C Analysis except Dioxin and Pace Analytical Asheville, NC 28804 self monitoring Rogers and Callcott PO Box 5655 Greenville, SC 29606 (864)232-1556 Pesticides and PCBs Severn Trent Laboratories 880 Riverside Parkway West Sacramento, CA 95605 (916)373-5600 Dioxin Severn Trent Laboratories 5815 Middlebrook Pike Knoxville,TN 37921 (865) 291-3000 Pesticides IX. CERTIFICATION I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system deigned to assure that qualified personnel properly gather and evaluate the information submitted.Based on my Inquiry of the person orpersonswho manage the system.or those persons directly responsible for gathering the information,the Information submitted Is,to the best of my knowledge and belief,true,accurate,and complete. I am aware that there are significant penalties for submitting false Information,including the possibility of fine and imprisonment for knowing violations. A. NAME AND OFFICIAL TITLE (type or print) B. PHONE NO. (area code&no.) Robert Shanahan-Vice President of Manufacturing and Mill Manager (828) 646-2840 C. SIGNATURE D. DATE SIGNED Xv& sL-,- � '6 EPA Form 3510-2C(8-90) PAGE 4 OF 4 PLEASE PRINT OR TYPE IN THE UNSHADED AREAS ONLY.You report some or all of EPA I.D.NUMBER(copy from Item 1 of Form 1) Form Approved. IN this information on separate sheets(use the same format) instead of completing these pages. NC0000272 OMB No.2040-0086 SEE INSTRUCTIONS. Approval expires 7-31-88 -" - ' -_." _. ,' •. ._ � ;"r.'. OUTFACE NO. V.INTAKE AND EFFLUENT CHARACTERISTICS(continued from page 3 ofForm 2-C)`• 001 P.ARTA=You must rovide theresults of at least one analysis foreve ' ollutanffn this,table.�Comlete onetableforeach=outfall`_See instructlonsf6i7idditi6na[!details: " '" ^^' -'" •"�� :2fiEFFLUENT 3:UNIT5 - '1?4.INTAKE o'fione/` 1:POLLUTANT a:MAXIMUM DAILY-VALUE la MAXIMUM 30 DAY VALUE c'LONGTERM AVRG.VALUE: - _ "r ` (spe°fydtilaiik) - a.LONG TERM" ` `(,fdMfapiel:. - ,(ifavatiaete) .__._. d.NO:OF'. _ AVERAGEVALUE 'b.NO.OF __ (1} (t) • - +- 7 (1) ' ' ANALYSES a.CONCEN- (1) ANALYSES ' :CONCENTRATION (2)MASS CONCENTRATION (2)MASS r CONCENTRATION (2)MASS - TRATION ti.MASS .CONCEMRATION..• l2)MASa r d , a.Biochemical Oxygen 51.8 11,673 14 3,173 7.47 1,611 365 Ti Ibs/day Demand(BOD).=, .b.Cnemicel Oxygen 460 95,756 273.8 54,719 162.6 34,759 52 mg/t Ibs/day (COD) Demand. r c.Total Organic J" 26 5,562 26 5,562 1 mg/I Ibs/day Carbon(TOC) d.Totaisuspended. 156 29,352 30.1 6,979 16.8 3,606 365 mg/I Ibs/day "Solids"(TSS). e.Ammonia(as N)p.. 8.15 1,794 0.77 173.5 0.31 66.96 365 mg/l Ibs/day r VALUE VALUE VALUE VALUE 'f."Flow 31.1 27.32 25.65 365 MGD - VALUE VALUE VALUE VALUE g.Temperature ' (winter) ._ 35.3 32.1 31.1 121 °C - VALUE VALUE VALUE VALUE h.:Temperature (summer).';" 40.2 37.5 36.9 121 °C - MINIMUM MAXIMUM MINIMUM MAXIMUM - ' - ' pH 6.9 9.3 Z5 7.8 365 STANDARD UNITS PARTS Mark Win column 2-a for each pollutant you know or have reason'to believe Is.presenL Mark"X"in column 2=b for each,pollutant youloelieve to be absent. If you mark column 2a for any pollutant . - which is limited either directly,or Ind iectly but expressly,in an effluent limitatlons',guidelb a„you:must provide the results of at le'asfone analysis for that:pollutant.For other pollutants for which you mark -- '- column 2a,yoamust provide quantitative data or an explanation of their,presence in your discharge.Completepn..Iable for each outfall.See the instructions;for.additional details and requirements. - 1,'POLLUT 2.MARK"X".. 3::EFFLUENT .. - - 4.UNITS 5aNTAKE•o Yional ANT AND JOE8:- a.MAXIMUM DAILY VALUE b,,MAXIMUM 30 DAY VALUE c!CONO TERM AVRG.VALUE "' - 7speurytlbl@nk} -`- -a,LONGTERM CAS NO. vo _ {2avaname). ? devanabre) , d.NO:OF " AVERAGEVALUE b:,NO.OF (ifavauati)e) . (1) .`.. {2J MASS (t) (2)MA5 (1) ANALYSES .a.CONCEN=' 'O ANALYSES EM CONCEMRATION _ 'CONCENTRATION S '(2)MASS - b.MASS - f (2)MASS I:. - ,..' 'CONCENTRATION _ =.. _-', TRATIONt_ - coNCEMRATION :_-_ _ a.Bromide ' -. X <0.1 NO 1 mg/1 (24959-67-9)- b.Chlorine X Total Residual a Color' X 392 90,515 216 45,929 1 183 39,128 365 mg/I Ibslday d.Fecal .. X 300 81.5 12.29 52 #/100 ml C°Iiform... e.Fluoride- X 0.42 90.4 1 11 Ibs/da 16984-48-8-. m g y :Nitrate- NitriteasN X <0.1 NO 1 m 9 ll :' EPA Fonn 3510-2C(Rev.2-85) Platimum Cobalt Units NO=Non-Detect PAGE V-1 CONTINUE ON REVERSE ITEM V-B CONTINUED FROM FRONT N00000272 1.POLLUT= ',2.MARK"X .. _- - 3:EFFLUENT- - - --5- - 4':UNITS 5PJNTAKE o tlonal ANTAND '; a..BE-, u.BE. a.MAXIMUM,DAILY VALUE b.:MAXIMUM,.30.DAY VALUE - a LONG TERM AVRG.:VALUE a.LONGTERM' CAS'NO.• ',uEveo uevl=b. 0avanablo - aavauable)",' . d..NO.OF .. AVERAGEVALUE'. . b.I (Mavanabkl PRE- (1)= - . (2)MASS (1). - (i)` ANALYSES a. _ _ (1) _. ,ANALYSES SENT. ABSENT CONCENTRATION'' .. CONCENTRATION (21 MASS .CONCENTRATION A2)MASS TRATION• _E'MASS CONCENTRATION.1 , (2)MAS$` " g.Nitrogen, _ Total:Organic". X 2.9 624 1 mg/l Ibs/day (as N).._.,'. - h:oil and= X 5.5 1183 1 mg/l Ibs/day Grease i.'.Pnospbon s (as_P),.Total` X 5.15 1179 5.15 1179 1.2 261 12 mg/l Ibs/day (7723r14.0). . .Radioactivity ( 1)Alpha,Total X otal X r m,, X Radium.. X l ._-r - (asSO,).,' X 350 75310 1 mg/l Ibs/day 14808-79-8) l.Sulfide" X <0.05 (ass), ND 1 mgll .; m.Sulfite%,- (esSO,) X 0.64 137.7 1 mg/1 Ibs/day (14265-45-3)' n Surfactants X 0.297 63.9 1 mg/1 Ibs/day . ...._._ ... ..._.. o.Aluminum,) Total X 0.51 109.7 1 mg/1 Ibs/day (7429-90, ) p.:.Barium, Total X 0.27 58 1 mg/1 Ibs/day 44039-3 q:..Boron.— - Total.- ,- X 0.034 7.3 1 mg/1 Ibs/day 7440-42-8 r- .Cobalt, Total X <.005 ND 1 mg/1 (7440-484) a.Iron,.Total, X 0.16 34.4 1 mg/1 Ibs/day 7439`89-6 I.Magnesium,7. Total X 6.6 1420 1 mg/1 Ibs/day 439-95-0 u.Molybdenumi otal X <.005 ND 1 mg/1 7439-98-7 r'_ v.Wanganese, Total I X 0.79 170 1 mg/1 Ibs/day 439-96-5 w:Tin,Total X <.005 ND 1 mg/l 7440.31-5 _. .Titanium,. ' Total,-,. - X <.005 ND 1 mg/1 7440-32-6) EPA FORM 3510-2C(Rev,2-85) PAGE V-2 CONTINUE ON PAGE V-3 EPA I.D.NUMBER(copy from Item i of Form 1) OUTFALL NUMBER Form Approved. OMB No.2040-0086 CONTINUED FROM PAGE 2 OF FORM 2-C NC0000272 001 A royal ez fires]31-88 71 PART C• If you am a primary Industry and this anthill contains process wastewater;refer to Table 2c-21n the instructions to determine whloh of the GC/MS factions you must test for.Mark"X"in column 2-a for all such GC/MS fractions that apply to your industry and for ALL toxic metals,cyanides,and total phenols.if you are not required to mark column 2-a(secondary industries,nonprocess wastewater outfells,and nonrequin:d GCIMS fractions), mark"X"m column 2-b for each pollutant you know or have reason to believe is present Mark"X"in column 2c for each pollutant you believe is absent If you mark column 2a for any pollutant,you must provide the results of at least one analysis for that pollutant.If you mark column 2b for any pollutant,you must provide the results of at least one analysis for that pollutant of you know or have mason to believe it will be discharged in concentrations of 10 ppb or greater.If you mark column 2b for acmlein,acrylonimle,2,4 dinihophenol,or 2-methy14,6 din@rophenol,you must provide the results of at least one analysis for each of these pollutants which you know or have reason to believe that you discharge in concentrations of 100 ppb or greater.Otherwise,for pollutants for which you mark column 2b,you must either submit at least one analysis or briefly describe the reasons the pollutant is expected to be discharged.Note that there are 7 pages to this part',please neview each carefully.Complete one table(all]pages)for each outlet.See instructions for additional details and requirements. 1.POLLUTANT 2.MARK"X" 3.EFFLUENT 4.UNITS 5.1 (optional) AND CAS a.TEST- lb BE- c.BE- a.MAXIMUM DAILY VALUE b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG.VALUE a.LONG TERM NUMBER wG uEVEO uEVEO uaranade ifara'+ade d.NO.OF AVERAGE VALUE b.NO.OF pfarWlabk) REmil . PRE- (1) (y)MA6S (t) (21 MAS6 (1) (2)MASS ANALYSES a.CONCEN- b.MASS (tl (2)MASS ANALYSES EO SENT A&SFNT CONCENTRATION CONCENTRATION CONCENTRATION TRATION GONCENREATtON METALS,CYANIDE,AND TOTAL PHENOLS 1 M.Antimony,. X <0.005 ND 1 mgA Total (7440-36-0) - 2M.Arsenic,Total X 0.0088 1.9 0.0044 0.96 2 mgA Ibs/day (7440-38-2) 3M.Beryllium, X <0.001 ND 1 mgA Total(7440-41-7) M.Cadmium, X <0.001 ND 1 mg/I Total(7440-43-9) 5M.Chromium, X <0.002 ND 1 mg/1 otal(7440-07-3) M.Copper,Total X 0.0023 0.49 1 mg/I Ibs/day (7440-50-8) 7M.Lead,Total X <0.005 ND 1 mg/l (7439-92-1) 8M.Mercury,total X <0.0002 ND 1 ug/1 (7439-97-6)_ M.Nickel,Total (7440-02-0) X <0.005 ND 1 mgll 10M.Selenium, X <0.005 ND 1 mgll Total(7782-09-2) 11M,Silver,Total X <0.002 ND i mgll (7440-22-4) 12M.Thallium, X <0.01 ND 1 mg/1 28-0 Total(7440- ) 13M.Zinc,Total X 0.016 3.4 1 mg/1 Ibs/day (7440-66£) 14M.Cyanide, X <0.005 ND 1 mg/I Total(57-12-5) 15M.Phenols, X 0.023 4.9 1 mgA Total DIOXIN ,3,7,8 Tema DESCRIBE RESULTS hbmdibenzo-P X All data for permit term were nondetect(less than the detection limit of 10 pg/I)by Method EPA-15 1613A. Dbzin(1764-01-6) EPA FORM 3510-2C(Rev.2-85) PAGE V-3 CONTINUE ON REVERSE CONTINUED FROM THE FRONT N00000272 1.POLLUTANT 1 2.MARK-X' 3.EFFLUENT 4,UNITS 5.INTAKE tionaq AND CAS a.TEST- e.BE- c BE- a.MAXIMUM DAILY VALUE b.MAXIMUM 30 DAY VALUE c.LONGTERM AVRG.VALUE a.LONG TERM NUMBER ING LIEVED LIEVEO ya:anaaa7 In avaaana) d.NO.OF AVERAGE VALUE b,.NO.OF (NaWlaok) REOUIR- PRE, AB- (1) UI (1) ANALYSES a.CONCEN- b.MASS '(1) ANALYSES ED SENT SENT CONCENTRATION CL)tmss CONCENTRATION (2)MASS .CONCENTRATION (2)MASS TRATION CONCENTRATION (2)MASS GC/MS FRACTION-VOLATILE COMPOUNDS IV.Acrolein X <25 NO 1 Ug/I (107-02-8) V.Acrylonithle 107-13-1) X <25 NO 1 ugll V.Benzene X <5 NO 1 ug/I (71-43-2) V.Bis(Chloro- methyl) Ether X <5 ND 1 ug/I 542-88-t 5V.Bromofonn X <5 ND 1 ug/I (75-25.2) v.Carbon Tetrachloride X <5 ND 1 ug/I 56-23-5 Chlorobenzene X <6 NO 1 ug/I (108-90-7) V.Chlorodi- bromomethane X <5 NO 1 ug/I 24-48-1 9V,Chloroethane X <10 NO 1 ug/I (75-00-3) tOV.2-Chloro- thylvinyl Ether X <10 NO 1 Ug/1 10-75-8 11 V.Chloroform X <5 NO 1 ugll 67-66-3) 12V.Dichloro- bromomethane X <5 NO 1 ug/I 75-27-4 13V.Dichloro- diFluoromethane X <5 NO 1 ugll 75-71-8 14V. 1,1-Dichloro- X <5 NO 1 ugll ethane(75-34-3) 15V.1,2-Dichlono- ne(107-06-2) X <5 NO 1 ug/I 16V.11-Dichloro- X <5 ND 1 ugli ethylene(75-35-4) 17V.1,2-Dichloro- X <6 ND 1 Ugll propane(78-87-5) 18V.i 3-Dian.. X <5 NO 1 ugll prapyi (542-75-6) 19V.Ethylbenzene X <8 NO 1 Ug/I (100-41-0) 20v.MethN X <10 ND 1 Ug/l Bromide(74-83-9) 1V.Melhyl X <10 ND 1 ugA hbnde(74-87-3) EPA FORM 3510-2C(Rev.2-85) NO=Non-Detect PAGE V4 CONTINUE ON PAGE V-5 EPA I.D.NUMBER(wpyfmm Item 1 offonn 1) OUTFALL NUMBER Form Approved. NC0000272 001 OMB No.2040-0086 CONTINUED FROM PAGE V-4 Apmoval expires 7-31-88 1..POLLUTANT 1. 2.MARK'X'-. "-' '' _ '''-3:.EFFLUENT "'-" : LL " '0 '•' I 4..UNITS" - :. .5,:INTAKE!o Tionel: -.AND CAS- - .I..TEST-1' e.BE- [,�.BE. a.MAXIMUM:DAILYVALUE .;b,MAXIMUM 30DAY VALUE ' c.LONG TERMAVRG.•VALUE '- - " e LONGTERMNUMBER iNG UEVEDLIEVED ' '_ rtavauaere ' JevaileNe - d.NO.OF' AVERAGE VALUE b.NO:OF3avml W REOVIR- P,RE' - ryp. (p '" (t) ! ANALYSES. a.CONCEN- �p;,MASS 'ry7;: ANALYSES` (2)MASS ` '.(27 MAsS-, '(2)nuss�: `- ` MASS FD SFM ' &SENT CONCENTRATION CONCENTRATION - .CONCENTRATION _ TRATION - CONCENTRATION ,= GC/MS FRACTION-VOLATILE COMPOUNDS(continue_d) 22V Methylene, ' X <5 ND 1 ugA Chloode 75-09-2 23V.4,1,2,2-Tetm-. chtomethene (7s X <7 ND 1 ug/I 345 24V.Tetrachloro X <5 ND 1 ugA ethylene(127A&8) 25V!TOWiine ," X <6 ND 1 ugll (108483).. 26V.1,2-Trans Dichlomethylene,-:' X <5 ND 1 ugll 656-60-5 27V.1,1,1-Tri-, chlomethane:, X <5 ND 1 ugll 71.55-6 28V..1,1';2-Tri- Chlomthane „ X <5 ND 1 ugll 79-60-5 20V(7rkh16r0 X <5 ND 1 ugll ethylene.(79-0Y-6), 30V.TnchloR>. - luoromettlane X <10 ND 1 ugA 75-694 31V.Vinyl,•Chldnde X <10 ND 1 ugll (75-01-4) GC/MS FRACTION ACID COMPOUNDS 1A.2 Chlorophenol X <10 ND 1 ugA (9557-8) _..' 2A-2,4-Dichioro- 120 ^T X <10 ND 1 ugA phenol( -83-2) 3A.2,4-Dimethyl- X <10 ND 1 UgA phenol.(105-67-9) 4A.4,6-Diniuo-0- X <10 ND 1 ugll Cresol(53452-1) . 5A.2,4-Dinhm X <51 ND phenol(51.2&5),,,., 1 UgA 6A;2-NibOphenol; X <10 ND 1 UgA (88-75 5)',. 7A.4-Nitiophenal-= (100-02-7) X <51 ND 1 ugA 8A.P-Chlom-M- X <10 ND 1 ug/I Cresol(59-50-7) 9A.Peritachtom- X <51 ND 1 ug/1 phenol(87-86-5) . 10A.Phenol - _(108-95-24 X <10 ND 1 ug/1 11A.2.46-Tri chlomphenol ;''(88 X <10 ND 1 ugll 06-2 EPA FORM 3510-2C(Rev.2-85) NO=Non-Detect PAGE V-5 CONTINUE ON REVERSE CONTINUED FROM THE FRONT 1.POLLUTANT 2.MARK:"X' -'".. - +' - '3;:EFFLUENT, 4.UNITS- '•�. '' S:.INTAKE:o tional " AND CAS,-' a.TEST- b eE- :'a.aE- a.:MAXIMUM DAILY:VALUE „ b-MAXIMUM 30,OAY VALUE ' ,c.;LONG TERMIAVRG•VALUE;, . ' - a.LONGTERM NUMBER .tNG : LIEVEO 'uevEO ` rtawnaers IlSrallaete) .d.NO.OF + .'AVERAGE VALUE b.NO.( ` ;plavadaeral REQUIR. PRE- A9- [_, (1) = R)MAss - 0) ;(2)kAss. IV- (2)MASS ,, ANALYSES. a.CONCEN b.MASS (1) ANALYSES. ` ED" CONCENlPATION .:CONCENTRATION '-, - TRATION. _; ...CONCENTRATION .(2)'MASS SENT' =SENT CONCENTRATION .,: - GC/MS FRACTION-BASEINEUTRAL COMPOUNDS_`,` , " • ' IS.Acenaphthene7 X <10 ND 1 ugli 8 e- 2-9 2B.Acenaphylene- X <10 ND 1 ugll 208-96-t .. 3B.Anthracene X <10 ND 1 ug/I 120-12-7'' 4B;Bei¢Idine• X <51 ND 1 ugll 92-87=5 5B.Benzo,(a)...: -nthracene r X <10 ND 1 ugll 56-553 ' 66 Beu_io(a) -,' - P ene50-32-8!, X <70 ND y 1 ug/l 7B:`3{4-Banz&m flouianthene3 - X <10 ND 1 ugll 205-99-2 Perylene,p X <10 ND 1 ugll (191-24-2) , 98.Ser20(k) Flouranttiene X <10 ND 1 ugll 29i-oa-s' 10Br Bis f2_Ch/oio-' ethozy).Methane'. X <10 ND 1 ugll 111-91=1) 11B.Bis.(2-Chlbtq?, ethyl)Ether X <10 ND 1 Ug/l 111-44:4 . 12B.-Bis(2-Chlorp-; isopropyl)Ether X <10 ND 1 Ug/I 102-601) 13B.Sisi(21,Chloro- ethyl)-PhVialate • X <10 ND 1 ug/I 117 81-2 148:44Bronb- phenyl Phenyl Ether X <10 ND 1 ugll 1oi-55-3 15B:.Butyl:Seniyl X <10 ND Phthalate. 85-60-7 1 ug/l 168.2-ChloroE�,; '_ napthalene X <10 ND 1 ug/I 178"4•Chloru' pheno Phenyl Ethel X <10 ND 1 ug/I 7005-72-3:'- 18B.Chrysene(218 01-9 ug X <10 ND 1 11 198.Dibenio(a)h)' Anthmcene- X <10 ND 1 ugll T53-703 ' 208:.12-Dichloro-"" benene:.95:-50.1 ° XI <10 ND 1 ugll 218.1,3-Uichbro-= henzene:541-73-t X <10 ND 1 ug/I EPA FORM 3510-2C(Rev.2-85) ND=Non-Detect PAGE V-6 CONTINUE ON PAGE V-7 EPA I.D.NUMBER(copy from Item 1 of forth 1) OUTFALL NUMBER Form Approved. NC0000272 001 OMB No.2040-0086 CONTINUED FROM PAGE V-6 ApDroyal expires 7-31-88 1.:POCLl1TAN7 2.MARK'X' - S!EFFLUENT. _... :...:_.. '_:._. . 4.UNITS 5.IN TAKE i o bonal-r AND CAS ai rest- b eE C.BE- a MAXIMUM DAILY VALUE b MAXIMUM 30 DAY VALUE c.LONG TERM AVRG.VALUE > a.LONGTERM - --. NUMBER 1N0 UEVEo ctEVEp - xareelama) Grevaiame7 r d.NO.OF - AVERAGE VALUE -° b.NO.OF -PlavFnet(e1`' R6omR- ANALYSES "a CONCEN- - - r'- - Ee SENT `SENT ,CONCENTRATIONi `(�I M1taSa^` CONCENTRATION ' �)MA56° :, (2)R1A33�: _ 5.MASS ,h) _ (2 M S ANALYSES- . _ r " _.CONCENTRATION .. TRATION " `_ ,CONCENTR IrCN "' . GC/MS'FRACTION-BASE%NEUTRAL COMPOUNDS,(con8nuecO - s - - i .. -. . _ _.. c. ... 228.1,4-Dlchlora -- - _ benzene. 106-48-7 X <10 ND 1 ug/I 23B.3,3'-Dlcnloro- beroddine X <20 ND 1 ug/1 9t-s4;1 _ 248,Diethyl ` Phthalate;; X <10 ND 1 ug/1 64.66-2`Ct 25B.Dimethyl - Phthalefe' X <10 ND > 1 ug/1 26B.DI-N-Butyl: Phthalate X <10 ND 1 ug/1 (84-Z4-2 27B..2,4-Dinigo-. . X <10 ND toluene 121 14-2 1 ug/I 28B._2,6-Dlnttro- X <10 ND toluene.606-20-2; . 1 ugll 296.DVN-Octy ; Phthalate. X <10 ND 1 ug/I 17-84-0 303,:1.2-dlanerlyl. hydm,ilne(asA w X <10 ND 1 ug/1 31 B.Fluorathene. X <10 ND 1 U /I 206-44-0 g 328:Fluorene 86-73-7 X <10 ND 1 ug/l 33B..Hezachlbro- benzeine 118-74-1i X <10 ND 1 ug/1 34B..Hexa chlorebutadiene X <10 ND 1 Ug/1 87-68-3 35B Hexachloro- cycfopentadiene X <10 ND 1 ug/1 77-47-4 36B,Hexachloro- ethane 67-72-1. X <10 ND 1 ug/I 376:lndeno :. (1,2,3-ctl)Pyrene X <10 ND 1 Ug/1 193-39-5 38B.Isophorone 78-59-1, X <10 ND 1 ug/I 39B.Naphthalene s1-20-3 X <10 NO 1 ug/I 408.Nitrobenzene 98-95-3 X <10 ND 1 ug/I 41B.N-Nitro- r tFiylamine(82 X <10 ND 1 ugA-Nitrosodi-Nmine - X <10 ND 1 ug/1 '-7 EPA FORM 3510-2C(Rev.2-85) ND=Non-Detect PAGE V-7 CONTINUE ON REVERSE CONTINUED FROM THE FRONT 1.POLLUTANT 1 2.MARK'X' 3.EFFLUENT 4.UNITS 5.INTAKE Ndonal) AND CAS a.TEST- b.BE- c.6E- a.MAXIMUM DAILY VALUE b.MAXIMUM 30 DAY VALUE a LONG TERM AVRG.VALUE a.LONG TERM NUMBER ING �IEYEO uEveo (ifavailabty (davanable) d.NO.OF AVERAGE VALUE b.NO.OF' pravanabrel REOUIR- RRE- AB- (1) )rlass 11) (z)Mr S (1) - (21 Mr,� ANALYSES a.CONCEN- b MASS (1) (2)re s ANALYSES E0 SENT SENT CONCENTRATION CONCENTRATION CONCENTRATION TRATION CONCENTRATION GC/MS FRACTION-BASEINEUTRAL COMPOUNDS(continued) 313.N-Nitre- sodiphenylamine X <10 ND 1 ug/I 86-30-6 48.Phenanthrene X <10 ND 1 ug/I (85-01-8) 456.Pyrene X <10 ND 1 ug/I (129-00-0) 68.1,2,4-Td- Chlorobenzene X <10 ND 1 ug/I 20-82-1 GC/MS FRACTION-PESTICIDES 1P.Aldnn X X <0.5 ND 5 ug/I (309-00-2) 2P.a-BHC X X <0.5 ND 5 ug/I (319.85-7) 3P.B-BHC X X <0.5 ND '"' 5 ug/1 (319-85-7) P.y-BHC (58 X <0.1 ND 5 ug/I 89-9) 5P.5-BHC X <0.1 ND 5 ug/I (319-86-8) 6P.Chloredane X <0.5 ND 5 ug/1 (57-74-9) 7P.4,ar-DDT X <0.1 ND 5 ug/I (50-29-3) P.4,4'-DDE(72-55-9) X <0.1 ND 5 ug/I P.4,4'-DDD X <0.1 ND 5 ug/I (72-54.8) TOP,Dielddn(60-57-1) X <0.1 ND 5 ugll 11P. a-EndosuNan X <0.1 ND 5 ug/I (115-29-7) 12P.IS-Endesulfan X <0.1 ND 5 ug/I (I15.29-7) 13P.Endosulfan X <0.1 ND 5 ug/I Sulfate(1031-07-8) 14P.Endrn X <0.06 ND 5 ug/I (72-20-8) 15P.Endrin Idehyde X <0.1 ND 5 ug/I 7421-93-4 16P,Heptachlor X <0.05 ND 5 ug/I (75-44-8) EPA FORM 3510-2C(Rev.2-85) ND=Non-Detect PAGE V-8 CONTINUE ON PAGE V-9 " Laboratory analytical issues with these constituents on all three sets of samples, last sample was split between 3 labs. Split sample came back non-detect in 2 of 3 labs. Aldrin has not been manufactured since 1976. EPA I:D.NUMBER(copy from Item i of form 1) OUTFALL NUMBER Folm Approved. NC0000272 001 OMB No.2040-0086 CONTINUED FROM PAGE V-8 AoprovaI expires 7-31-88 7 POLLUTANT 2MARK X': ' '` 7 3 EFFl.UENT a- 4 UNIT9 _ StINTAICE o tbnaq . � AND'.CAS a.TEST 6BF qBE a WIMUMOAILYV/, bMAX{MUM 30 DAY VALVE cyLONGTERMAVRG VALUE' ` s x 1 2 LONG TERM`,1., h NUMBER we OEVEDu"EVEo �. n ;: o(rcaoadaWel `. ffavallablal " d NO OP AVERAGE VACl1E b,NQ OF"i. `7rcav5ma51al , REQUIF PRE ,ne" r Mi '-- Nt� ` " " (if" . ANALYSES: ta;CONCE`N b MASS 61j „ " ANALYSES; R)MAS$ _^. (1)MASs RIMASS�.: .. SENT 'S2NT CONCENIFATION =__ CONCENTRATION _ CONCENTFATIOry TRATION' F.. •,,. .CONCENTRATION �"GCIMS FRACTION:-,PESTICIDESntleueto e 17P,.Heptachlor Epoxide., X <0.8 ND 5 ugll 11624-67-3' 18P.PCB-1242 s X <1 ND 2 ugll 19P.,PC&1254 r` X <1 ND 2 ugll 20P."PCB-1221' X <1 ND y 2 ug/I 21P.PCB-1232.,, X <1 ND 2 ugll 22P,PCB-1248.'-`: (12872-29 X <1 ND W4. 2 ugll 1096-625� 2390 X <1 ND 2 ugll {1 P..:QC8=12_ 24P•Fc61016 '^. X <1 ND 2 ugll 250:T6�aphene` .' X <1 ND 2 ug/I 18001-35-21 y,.x ; EPA FORM 3510-2C(Rev.2-85) ND=Non-Detect - PAGE V-9 Attachment II and III Form I, XI NC0000272 Maps Blue Ridge Paper Products Inc. Canton Mill Canton, NC Attachment IIA and IIB Form 2C, II-A and II-B NC0000272 Flows, Sources of Pollution, and Treatment Technologies d Blue Ridge Paper Products Inc. Canton Mill Canton, NC PIGEON RIVER TREATED EFFLUENT DISCHARGE-29.9 MGD Permitted Monthly Capacity INCLUDING STORMWATER FLOW OF 0.17 MGD JRIVER INTAKE-31.6 MGD EVAP COOLING WATT 0.5 MGD RETURN ......� WASTEWATER RAW WATER USE 2.0 MGD TREATMENT _._._._. _-_._-_._._._._...� PLANT FILTER PLANT SLUDGE 0.30 MGD F 0.6 MGD 0.6 MGD WASTEWATER TREATMENT , MILL .O MGD SERVICE WATER COOLING PAPER MILL EVAP 0.7 MGD ..........1110- No.11 PM 1.8 MGD 10.8 MGD No.12 PM 1.3 MGD pill No.20 PM 1.7 MGD No.19 PM 2.9MGD Chemical Prep 1.3MGD 8.1 MGD PCC Plant 0.3 MGD Pulp Distribution 1.5 MGD WHITE WATER-2.0 MGD PULP MILL 11.5 MGD ERCO C102 Ger 1.2 MGD 13.5 MGD Chemical Prep 0.6 MGD Cooking 1.4 MGD Bleaching 4.9 MGD Bleach Plant Recovery 3.4 MGD OuOalls 002&003 EVAP 1.1 MGD 5.0 MGD STEAM ANDPP POWER GENERATION 3.9 MGD d 0.9 MGD MISCELLANEOUS 0.9 MGD AND UNMETERED TOWN OF CANTON 0.9 MGD SANITARY WASTEWATER MILL LANDFILL LEACHATE 0.02 MGD Mill SanOery W W TOWN OF CANTON MILL POTABLE WATER 0.02 MGD CITY WATER SYSTEM ATTACHMENT II -A WATER BALANCE LINE DIAGRAM Apr-06 Blue Ridge Paper Products Inc. Canton Mill NPDES Permit No. NC0000272 Attachment II — B Form 2C NC0000272 Continued from IIB (3)(a) — (b) a. Description b. List Codes from Table 2C-1 At low influent loading 3-A Secondary Treatment by activated sludge process (and stand-by capacity of 4.6 mg) with 6.8 mgal treatment and 5.5 hours retention. Secondary clarifiers, circular, two, 200' dia. x 1-U 12' swd, 2.82 mgal ea, 4.5 hrs retention one standby/ cold weather clarifier 150' dia. x 14'swd, 1.85 mgal Aeration cascade, with 4-A oxygen injection discharge to Pigeon River d Oxygen injection capability XX at 0.9 and 2.1 miles downstream of discharge. Blue Ridge Paper Products Inc. Canton Mill Canton, NC Attachment IV Wastewater Treatment Plant Diagram A Blue Ridge Paper Products Inc. Canton Mill Canton, NC TOTAL INFLUENT = LOW LIFT + ACID SEWER RETURN ACTIVATED SLUDGE ACID SEWER r--------------------- 0to3MGD I I PRIMARYINFLUENT 1 EFFLUENT OUTFACE PRIMARY AERATION SECONDARY FLOW METER FINAL CLARIFIERS BASINS CLARIFIERS CASCADEAERATION EFFLUENT PRIMARY EFFLUENT DIFFUSER 29.9 MGD CANTON EFFLUENT WIN 0.9 MGD 1 SECONDARY EFFLUENT LOW LIFT } 1 MILL ::I GRII'CHAMeER AEROBIC SEWER BAR SCREENS 1 ............................... .....r DIGESTER(S) 25 to 29 MGD PUMPS-4X15 MGD 1 WASTE SLUDGE 1 FILTRATE SLUDGE DEWATERING 1 DEWATERED SLUDGE TO LANDFILL PRIMARY CLARIFIERS AERATION BASINS l AEROBIC DIGESTERS SECONDARY CLARIFIERS 2- 200 FT DIA X 14.75 FT SWD 2-2.3 MGAL(ONE OR BOTH USED FOR AEROBIC DIGESTION) 2- 200 FT DIA X 12 FT SWD 3.47 MGAL,EACH 2-3.4 MGAL USED FOR ACTIVATED SLUDGE 2.82 MGAL,EACH 11.4 MGAL TOTAL AVAILABLE VOLUME 1.125 FT DIA X 11 FT SWD 1-150 FT DIA X 14 FT SWD 1.01 MGAL 20 SURFACE AERATORS 1.85 MGAL SPARE CLARIFIER USED FOR SPILL COLLECTION 125/56 HP, 1.3 LBS 02 PER HP-HR SPARE CLARIFIER USED FOR SEASONAL USE RETURN SLUDGE 50 TO 100% WASTE SLUDGE 2 TO 5% TREATMENT CHEMICALS Primary Influent pH control-carbon dioxide Primary Effluent pH Control-sulfuric acld Primary Settling-polymer as required ATTACHMENT IV- SIMPLIFIED WASTEWATER FLOW DIAGRAM Activated Sludge-supplemental ammonia and phosphate nutrients as required Sludge Dewatering-polymer - Blue Ridge Paper Products,Inc. Effluent Aeration-oxygen Canton Mill Defoamer-as required in primary effluent and final effluent NPDES NC 0000272 1 Attachment V Form 2C, VII NC0000272 Chronic Toxicity Data d Blue Ridge Paper Products Inc. Canton Mill Canton, NC Summary of Historical Toxicity Data from 2003 —2006 Results of 7-day Ceriodaphnia Survival and Reproduction No Observable Effect Concentration (NOEC) Sample Date NOEC % Effluent 3121103 100 6/20/03 100 915103 100 12/5/03 100 3/5/04 100 6111104 100 10/22/04 100 12/10/04 100 3/18/05 100 6/17105 100 . 9/9/05 100 12/30/05 90 ,3/10/06 100 Testing performed by: Pace Analytical 2225'Riverside Drive Asheville, NC 28804 (828) 254-7176 Blue Ridge Paper Products Inc. Canton Mill Canton, NC OF W ATF Michael F.Easley ©R►� Governor r- NCDENR WilliamG.Ross,Jr.,Secretary > North Carolina Department of Environment and Natural Resources O Y Alan W.Klimek,P.E.,Director Division of Water Quality August 16, 2005 Mr. Paul Dickens, Manager Environmental Affairs Blue Ridge Paper Products, Inc. 175 Main Street, P.O. Box 4000 Canton, North Carolina 28716 Subject: NPDES Permit Modification Permit NC0000272 Blue Ridge Paper Products, Inc. Haywood County Dear Mr. Dickens: The Division of Water Quality has reviewed your request for modification of the subject permit. Your request for certification in lieu of monitoring for chloroform has been approved in accordance with 40 CFR 430.02 (i). Please find enclosed two revised Effluent Limitations and Monitoring Requirements pages for outfalls 002 and 003. These pages should be inserted into your permit. The old pages may then be discarded. Please carefully review footnotes #4 and #6 for both effluent pages. All other terms and conditions contained in the original permit remain unchanged and in full effect. This permit modification is issued pursuant to the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency. If any parts, measurement frequencies or sampling requirements contained in this permit modification are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty'(301 days following receipt of this letter. This request must be a written petition conforming to Chapter 150B of the North Carolina General Statutes, filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611-7447. Unless such demand is made, this decision shall be final and binding. If you have any questions concerning this permit modification, please contact Sergei Chernikov at telephone number (919) 733-5083, extension 594. Sincerely, i� Alan Klimek, P.E. cc. Central Files NPDES Files Asheville Regional Office, Surface Wafer Protection Roosevelt Childress, EPA N.C.Division of Water Quality/NPDES Unit Phone:(919)733-5083 1617 Mail Service Center,Raleigh,NC 27699.1617 fax:(919)733-0719 Intemet:h2o.enr.state.nc.us DENR Customer Service Center. 1800 623.7748 Permit Number: NC0000272 A. (2.) EFFLUENT LL IITATIONS AND MONITORLNGREQUIREiv]ENI'S During the period beginning upon the effective date of the permit and lasting until expiration, the discharge of wastewater from the pine bleach plant to the wastewater treatment plant through outfall(s) 002 (EZt),shall be limited and monitored by the Permittee as specified below and in A. (7.) Effluent Guideline Sampling Plan Special Condition: sEfftnent y �;Limftr ;1VrouttotwsxaRequtreme`nts w c }�Characterrshcs Y _ s ° a x ; #.; au ( zx�anE y thiy, ureinent 'Samplez� ,� Sample "`t •r. 4c :+.� ° s- .s { "E.-m�z� r f Avecagex 7Avera a flag—n mnr Frequencv� Type .-.-.,•,, _ ..i.�...... - PEocatton.s„ Flow Weekly Calculated E2 Chloroform 5.151b/day 8.601b/day Suspended Grab Ez 2,3,7,8 Tetrachloro- < 10 pg/L Monthly Composite Er dibenzo- -dioxin(TCDD) 2,3,7,8 Tetrachloro- 31.9 pg/L Monthly Composite EZ dibenzo- -f iran(TCDF) Trichlorosyringol < 2.5 µg/Ls Monthly Composite Ez 3,4,5-Trichlorocatechol < 5.0 µg/L Monthly Composite Ez 3,4,6-Trichlorocatechol < 5.0 µg/L' Monthly Composite E2 3,4,5-Trichloroguaiacol < 2.5 µg/I Monthly Composite E2 3,4,6-Trichloroguaiacol < 2.5 µg/L' Monthly Composite EZ 4,5,6-Trichloroguaiacol < 2.5 µg/L3 Monthly Composite Ez 2,4,5-Trichlorophenol < 2.5 µg/L Monthly Composite EZ 2,4,6-Trichlorophenol < 2.5 pg/L Monthly Composite EZ Tetrachlorocatechol < 5.0 µg/L Monthly Composite E2 Tetrachloroguaiacol < 5.0 pg/L Monthly Composite EZ 2,3,4,6-Tetrachlorophenol < 2.5 µg/L' Monthly Composite EZ Pentachlorophenol < 5.0 µgV Monthly Composite Ez pH of the first CIO, 3.19 Weekly Grab E2 bleaching stages Kappa factor of the first 0.33 Weekly Calculated EZ C102 bleaching stages Total bleach line C102 75.52 Weekly Calculated EZ application rate(lb/ADT)s Footnotes: 1. Sample Location:EZ—Effluent is composed of Bleach Plant Effluent-acid(acid sewer collected from tap installed on filtrate pump from C102 bleaching stage D-100 and from tap installed on filtrate pump from C102 bleaching stage D-2) and Bleach Plant Effluent-alkaline(alkaline sewer collected from tap installed on filtrate pump from alkaline extraction stage Eo). See A. (7.)Effluent Guideline Sampling Plan Special Condition 2. Monitoring and flow calculations shall be in accordance with the"Sampling Plan for Cluster Rule Parameters" (dated March 19,2001)or subsequent modifications approved by the Division. Chemical results for Effluent Guideline parameters as prepared by the pennittee(Internal Outfall 002 parameters+internal Outfall 003 parameters+AOX from Outfall 001)shall be reported on a quarterly basis or more frequently;refer to A.(7.) Effluent Guideline Sampling Plan Special Condition. 3. Sample Type: Calculated-calculate separate flows for alkaline and acid sewers by water balance or flow meters,and report total bleach plant flow(acid+alkaline wastestreams)in DMRs. Grab-collect separate grab samples every 4-horns for 24-hour period from both the acid and alkaline streams,which will then be composited separately by the lab,and analyzed as separate 24-hr composite acid and alkaline samples. Composite-collect separate grab samples every 4 hours for 24-hour period from both the acid and alkaline streams,then prepare and analyze a single flow-proportioned composite of the acid and alkaline wastestream. Permit Number: NCOOOO272 F4. Per 40 CFR 430.02(f)chloroform monitoring is suspended due to the submission of"Certification in lieu of monitoring".If conditions of certification are violated and chloroform sampling is performed,then for compliance purposes,the permittee must report the total chloroform mass loading based on addition of separate acid and alkaline chloroform mass loadings. 5. Limits are based on Minimum Levels (ML)specified in 40 CFR 430.01. 6. If limit is exceeded the pemrittee will be in violation unless: a) DWQ is notified within 30 days of the exceedence,and b) Compliance with the chlorofomi limit is demonstrated by taking one sample to monitor bleach plant effluent for chloroform within 7 days of exceeding the value.If the sample demonstrates compliance, process monitoring will resume in lieu of monitoring for chloroform. Compliance with the chloroform effluent limit can be demonstrated by either sampling each fiberline for chloroform or by monitoring process parameters. In order to continue exemption from the chloroform monitoring requirements the pemdttee must meet conditions specified in 40 CFR 430.02(f)(6)(2).Periods of start-up,shutdown,or instrumental malfunction will not be considered for the purposes of demonstrating compliance. Definitions: lb/day—Pounds per day µg/L—Micrograms per liter pg/L—Picograms per liter ADT—air dried ton of pulp product I'l Permit Number: NC0000272 A. (3.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning upon the effective date of the permit and lasting until expiration,the discharge of wastewater from the hardwood bleach plant to the wastewater treatment plant through outfall(s)003 (E3'),shall be limited and monitored by the Permittee as specified below and in A. (7.) Effluent Guideline Sampling Plan Special Condition rtstt T X y K(d +'i 'LRd tC S AY 4EtfiuentCharactecst-� , �u+g'Llmlts'��� � ��',;��g�Nlontto`rm2Regulrements '` � - f4ta,rN ,j„ GMty3 .�x ;s„"y �aLQ"ra''i r +eta s blunthly 1Daily Measurement" Samplype asrSample -�t ry 1' r..t—i� +e,y, +.'rX t y,3'c7 rea`'ri riz ±A_vec_ageJ � A�ecage-a' �Frequeucy �.'k� L Flo Weekly Calculated E3 Chloroform 7.14lb/day 11.93lb/day Suspended Grab E3 2,3,7,8 Tetrachloro-dibenzo- < 10 pg/L Monthly Composite E3 dioxin(TCDD) 2,3,7,8 Tetrachloro-dibenzo- 31.9 pg/L Monthly Composite E3 furan(TCDF) Trichlorosyringol < 2.5 µgV Monthly Composite E3 3,4,5-Trichlorocatechol < 5.0 µg/L' Monthly Composite E3 3,4,6-Trichlorocatechol < 5.0 µgQ° Monthly Composite E3 3,4,5-Trichloroguaiacol < 2.5 µg/L' Monthly Composite E3 3,4,6-Trichloroguaiacol < 2.5 µg/L Monthly Composite E3 4,5,6-Trichloroguaiacol < 2.5 µg/L' Monthly Composite, E3 2,4,5-Trichlorophenol < 2.5 µg/L' Monthly Composite E3 2,4,6-Trichlorophenol < 2.5 µ 12 Monthly Composite E3 Tetrachlorocatechol < 5.0 µg/L' Monthly Composite E3 Tetrachloroguaiacol < 5.0 µg/L' Monthly Composite E3 2,3,4,6-Tetrachlorophenol < 2.5 µg/l, Monthly Composite E3 Pentachlorophenol < 5.0 µg/L' Monthly Composite E3 pH of the fast C102 bleaching 3.79 Weekly Grab E3 stageb Kappa factor of the first C102 0.42 Weekly Calculated E3 bleaching stage° Total bleach line CIO, 43.93 Weekly Calculated E3 application rate(lb/ADT)e Footnotes: 1. Sample Location:E3,—Effluent is composed of Bleach Plant Effluent-acid(acid sewer collected from tap installed on filtrate pump from C102 bleaching stage D-100)and Bleach Plant Effluent-alkaline(alkaline sewer collected from tap installed on filtrate pump from alkaline extraction stage E.). See A.(7.)Effluent Guideline Sampling Plan Special Condition. 2. Monitoring and flow calculations shall be in accordance with the"Sampling Plan for Cluster Rule Parameters" (dated March 19,2001)or subsequent modifications approved by the Division. Chemical results for Effluent Guideline parameters,as prepared by the permittee(Internal Outfall 002 parameters+internal Outfall 003 parameters+AOX from Outfall,001)shall be reported on a quarterly basis or more frequently;refer to A. (7.) Effluent Guideline Sampling Plan Special Condition. 3. Sample Type: Calculated-calculate separate flows for alkaline and acid sewers by water balance or by flow meter,and report total bleach plant flow(acid+alkaline wastestreams)in DMRs. Grab-collect separate grab samples every 4-hours for 24-hour period from both the acid and alkaline streams,which will then be composited separately by the lab,and analyzed as separate 24-hr composite acid and alkaline samples. Composite-collect separate grab samples every 4 hours for 24-hour period from both the acid and alkaline streams,then prepare and analyze a single flow-proportioned composite of the acid and alkaline wastestream. Permit Number: NC0000272 4. Per 40 CFR 430.02(f)chloroform monitoring is suspended due to the submission of"Certification in lieu of monitoring".If conditions of certification are violated and chloroform sampling is performed,then for compliance purposes,the pemrittee must report the total chloroform mass loading based on addition of separate acid and alkaline chloroform mass loadings. 5. Limits are based on Minimum Levels(ML)specified in 40 CFR 430.01. 6. If limit is exceeded the permittee will be in violation unless: c) DWQ is notified within 30 days of the exceedence,and d) Compliance with the chloroform limit is demonstrated by taking one sample to monitor bleach plant efiuent for chloroform within 7 days of exceeding the value.If the sample demonstrates compliance, process monitoring will resume in lieu of monitoring for chloroform Compliance with the chloroform effluent limit can be demonstrated by either sampling each fiberline for chloroform or by monitoring process parameters. t In order to continue exemption from the chloroform monitoring requirements the permittee must meet conditions specified in 40 CFR 430.02(f)(6)(2).Periods of start-up,shutdown,or instrumental malfunction will not be considered for the purposes of demonstrating compliance Definitions: lb/day-Pounds per day µg/L—Micrograms per liter pg/L—Picograms per liter ADT—air dried ton of pulp product WATk;9 Michael F.Easley 9 ©F;►� Governor r NCDENR William G.Ross,Jr.,Secretary North Carolina Department of Environment and Natural Resources d < Alan W.Klimek,P.E.,Director Division of Water Quality July 14, 2005 I Mr. Paul Dickens, Manager Environmental Affairs 1 � Blue Ridge Paper Products, Inc. 175 Main Street, P.O. Box 4000 Y Canton, North Carolina 28716 --- Subject: NPDES Permit Modification Permit NC0000272 Blue Ridge Paper Products, Inc. Haywood County Dear Mr. Dickens: The Division of Water Quality has reviewed your request for modification of the subject permit. Your request for certification in lieu of monitoring for chloroform has been approved in accordance with 40 CFR 430.02 (t). Please find enclosed two revised Effluent Limitations and Monitoring Requirements pages for outfalls 002 and 003. These pages should be inserted into your permit. The old pages may then be discarded. Please carefully review footnotes #4 and #6 for both effluent pages. All other terms and conditions contained in the original permit remain unchanged and in full effect. This permit modification is issued pursuant to the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency. If any parts, measurement frequencies or sampling requirements contained in this permit modification are unacceptable to you,you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be a written petition conforming to Chapter 150B of the North Carolina General Statutes, filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611-7447. Unless such demand is made, this decision shall be final and binding. If you have any questions concerning this permit modification, please contact Sergei Chernikov at telephone number (919) 733-5083, extension 594. Sincerely, an 'imek, P.E. cc. Central Files NPDES Files Asheville Regional'Office,;Surface-Water;Protection Roosevelt Childress, EPA N.C.Division of Water Quality I NPDES Unit Phone:(919)733-5083 1617 Mail Service Center,Raleigh,NC 27 6 99-1 617 fax:(919)733-0719 Internet:h2o.enr.slale.nc.us DENR Customer Service Center:1800 623-7748 Permit Number: NC0000272 A. (2.) EFFLUENT LINIITATIONS AND MONITORING REQUIRENIENTS During the period beginning upon the effective date of the permit and lasting until expiration, the discharge of wastewater from the pine bleach plant to the wastewater treatment plant through outfall(s) 002 (Ez), shall be limited and monitored by the Permittee as specified below and in A. (7.) Effluent Guideline Sam ling Plan S ectal Condition 2 Effluent Lttntts NlonttortnQ Requirements Characteristics ' ;Monthly ; ' Dml} f' Daily Measurement + Samp�e Sample t :t r Average,' Average NIa... Ecegnency. (type_,,;_ ,Location-_" Flow I Weekly Calculated Ez Chloroform 5.150b/day 8.60lb/day Suspended Grab Ez 2,3,7,8 Tetrachloro- j < 10 pg/L Monthly Composite E2 dibenzo- -dioxin(TCDD) ! 2,3,7,8 Tetrachloro- 2 31.9 pg/L Monthly Composite Ez dibenzo- -furan(TCDF) Trichlorosyringol < 2.5 µg/LS Monthly Composite Ez t < SOµg/L Monthly Composite Ez 3,4,5-Tr . 3,4,6-Trichlorocatechol i < 5.0 µg/L' Monthly Composite Ez 314,5-Trichloroguaiacol < 2.5 µg/L' Monthly Composite Ez 3,4,6-Trichloroguaiacol < 2.5 µg L Monthly Composite Ez 4,5,6-Trichloroguaiacol < 2.5 µg/L Monthly Composite Ez 2,4,5-Trichlorophenol < 2.5 µgV Monthly Composite Ez 2,4,6-Trichlorophenol < 2.5 µg/L' Monthly Composite Ez Tetrachloroca[echol < 5.0 µg/L' Monthly Composite Ez Tetrachloroguaiacol < 5.0 µg/L Monthly Composite E, 2,3,4,6-Teuachlarophenol < 2.5 µg/L.' Monthly Composite Ez Pentachloraphenal < 5.0 µge Monthly Composite E, pH of the first CIO, 3.19 Weekly Grab Ez bleaching stage Kappa factor of the first 0.33 Weekly Calculated Ez CIO,bleaching stage Total bleach line CIOz 75.52 Weekly Calculated application rate(lb/ADT)6 Footnotes: 1. Sample Location: E2—Effluent is composed of Bleach Plant Effluent-acid(acid sewer collected from tap installed on filtrate pump from C10,bleaching stage D-100 and from tap installed on filtrate pump from CIO, bleaching stage D-2)and Bleach Plant Effluent-alkaline(alkaline sewer collected from tap installed on filtrate pump from alkaline extraction stage E.).See A.(7.)Effluent Guideline Sampling Plan Special Condition 2. Monitoring and flow calculations shall be in accordance with the"Sampling Plan for Cluster Rule Parameters" (dated March 19,2001)or subsequent modifications approved by the Division. Chemical results for Effluent Guideline parameters as prepared by the permittee(Internal Outfall 002 parameters+internal Outfall 003 parameters+AOX from Outfall 001)shall be reported on a quarterly basis or more frequently;refer to A. (7.) Effluent Guideline Sampling Plan Special Condition. 3. Sample Type: Calculated-calculate separate flows for alkaline and acid sewers by water balance or flow meters, and report total bleach plant flow(acid+alkaline wastestreams) in DMRs. Grab-collect separate grab samples every 4-hours for 24-hour period from both the acid and alkaline streams, which will then be composited separately by the lab, and analyzed as separate 24-hr composite acid and alkaline samples. Composite-collect separate grab samples every 4 hours for 24-hour period from both the acid and alkaline streams,then prepare and analyze a single flow-proportioned composite of the acid and alkaline wastestream. Permit Number: NC0000272 4. Per 40 CFR 430.02(0 chloroform monitoring is suspended due to the submission of"Certification in lieu of monitoring'.If conditions of certification are violated and chloroform sampling is performed, then for compliance purposes,the permittee must report the total chloroform mass loading based on addition of separate acid and alkaline chloroform mass loadings. 5. Limits are based on Minimum Levels(NIL)specified in 40 CFR 430.01. 6. If limit is exceeded the permittee will be in violation unless: a) DWQ is notified within 30 days of the exceedence, and b) Compliance with the chloroform limit is demonstrated for a duration of 30 days with the weekly sampling _. frequency(4 samples).If 4 samples demonstrate compliance,process monitoring will resume in lieu of monitoring for chloroform.— — - - - - — -- ------- ---------- -. In order to continue exemption from the chloroform monitoring requirements the permittee must meet conditions specified in 40 CFR 430.02(f)(6)(2).Periods of start-up,shutdown,or instrumental malfunction will not be considered for the purposes of demonstrating compliance. Definitions: lb/day-Pounds per day µg/L-Micrograms per liter pg/L-Picograms per liter ADT-air dried ton of pulp product Permit Number: NC0000272 A. (3.) EFFLUENT LIbIITATIONS AND MONITORING REQUIREMENTS During the period beginning upon the effective date of the permit and lasting until expiration,the discharge of wastewater from the hardwood bleach plant to the wastewater treatment plant through _ outfall(s)003 (E31),shall be limited and monitored by the Permittee as specified below and in A. (7.) Effluent Guideline Sampling Plan Special Condition: Effluetit.Gliaracteristics F Ltmlts '` Monttortne Regutr`ements2 ;. :. Monthly ,e Dady Measurement SampleTppe a `Sample - F v Average Average. Frequent ' Y, 4 Location x Flo Weekly Calculated E3 Chlorofcrm 7.14lb/day 11.93lb/day Suspended Grab E3 2,3,7,8 Tetrachloro-dibenzo- < 10 pg/L Monthly Composite E3 dioxin(TCDD) 2,3,7,8 Teuachloro-dibenzo- 31.9 pg/L Monthly Composite E3 furan(TCDF) Trichlorosyringol < 2.5 µgII? Monthly Composite E3 3,4,5-Trichlorocatechol < 5.0 µg/L' Monthly Composite E3 3,4,6-Trichlorocatechol < 5.0 µg/L Monthly Composite E3 3,4,5-Trichloroguaiacol < 2.5 µg/L' Monthly Composite E3 3,4,6-Trichloroguaiacol < 2.5 µg/L' Monthly Composite E3 4,5,6-Trichloroguaiacol < 2.5 µg/L' Monthly Composite E3 2,4,5-Trichlorophenol < 2.5 µg/L' Monthly Composite E3 2,4,6-Trichlorophenol < 2.5 µg/1. Monthly Composite E3 Tetrachlorocatechol < 5.0 µgV Monthly Composite E3 Tetrachloroguaiacol < 5.0 µg/1. Monthly Composite E3 2,3,4,6-Tetrachlorophenol < 2.5 µg/1.' Monthly Composite E3 Pentachlorophenol < 5.0 µg/L' Monthly Composite E3 pH of the first C102 bleaching 3.79 Weekly Grab E3 stageb Kappa factor of the first C103 0.29 Weekly Calculated E3 bleaching stage Total bleach line CIO, 43.93 Weekly Calculated E3 application rate (lb/ADT)6 Footnotes: 1. Sample Location:E3—Effluent is composed of Bleach Plant Effluent-acid(acid sewer collected from tap installed on filtrate pump from C101 bleaching stage D-100)and Bleach Plant Effluent-alkaline(alkaline sewer collected from tap installed on filtrate pump from alkaline extraction stage E.). See A.(7.)Effluent Guideline Sampling Plan Special Condition. ' 2. Monitoring and flow calculations shall be in accordance with the`Sampling Plan for Cluster Rule Parameters" (dated March 19,2001) or subsequent modifications approved by the Division. Chemical results for Effluent Guideline parameters,as prepared by the permittee (Internal Outfall 002 parameters+internal Outfall 003 parameters+AOX from Outfall 001)shall be reported on a quarterly basis or more frequently;refer to A.(7.) Effluent Guideline Sampling Plan Special Condition. 3. Sample Type: Calculated-calculate separate flows for alkaline and acid sewers by water balance or by flow meter,and report total bleach plant flow(acid+alkaline wastestreams)in DMRs. Grab-collect separate grab samples every 4-hours for 24-hour period from both the acid and alkaline streams,which will then be composited separately by the lab, and analyzed as separate 24-hr composite acid and alkaline samples. Composite-collect separate grab samples every 4 hours for 24-hour period from both the acid and alkaline streams,then prepare and analyze a single flow-proportioned composite of the acid and alkaline wastestream. Permit Number: NC0000272 r4. Per 40 CFR 430.02(0 chloroform monitoring is suspended due to the submission of"Certification in lieu of monitoring". If conditions of certification are violated and chloroform sampling is performed, then for compliance purposes,the permittee must report the total chloroform mass loading based on addition of separate acid and alkaline chloroform mass loadings. 5. Limits are based on Minimum Levels (ML)specified in 40 CFR 430.0l. - 6. If limit is exceeded the permittee will be in violation unless: c) DWQ is notified within 30 days of the exceedence,and d) Compliance with the chloroform limit is demonstrated for a duration of 30 days with the weekly sampling frequency(4 samples).If 4 samples demonstrate compliance,a process monitoring will resume in lieu of monitoring for chloroform. In order to continue exemption from the chloroform monitoring requirements the permittee must meet conditions specified in 40 CFR 430.02(f)(6)(2).Periods of start-up,shutdown, or instrumental malfunction will not be considered for the purposes of demonstrating compliance Definitions: lb/day—Pounds per day µg/L—Micrograms per liter pg/L—Picograms per liter ADT—air dried ton of pulp product rand ate of North Carolina ' ' " ' ' 14e5 � � epartment of Environment Natural Resources Division of Water Quality i �� Michael F. Easley, Governor NCDENR William G. Ross, Jr., Secretary Gregory J. Thorpe, Ph.D., Acting Director November 15, 2001 Mr. Robert Shanahan Vice President- Mill Manager Blue Ridge Paper Products P.O. Box 4000 Canton,North Carolina 28716 Subject: NPDES Permit Issuance Permit No.NC0000272 Blue Ridge Paper Products Inc. Haywood County Dear Mr. Shanahan: After conducting a public hearing on Blue Ridge Paper's Request for renewal of the color variance,temperature variance and the NPDES Permit,the Environmental Management Commission's NPDES Committee approved renewal of the color variance,with the color conditions contained herein, on October 10,2001.The conditions related to color(as approved by the NPDES Committee)have been incorporated into this permit and are an enforceable part of the permit. In considering the comments presented at the September 6,2001 public hearing,the hearing officer made several recommendations for the color variance and the NPDES permit. The recommendations made by the hearing clearly indicate the hearing officer's commitment to addressing the concerns raised at the hearing and have been incorporated into the approved color variance and this NPDES Permit. Specifically,the changes to the color variance and this permit include: ➢ The color variance and permit explicitly requires the Canton mill to implement all of the `Highest Certainty' action items(as identified by the EPA's Tech Team). ➢ The initial color limit reduction to 42,000 pounds per day is now stipulated as a range of 40,000—42,000 pounds per day. After implementation of the `Highest Certainty' action items,the Technology Review Workgroup will evaluate mill performance. If the limit recommended by the TRW is within or below the 40,000 to 42,000 pounds per day,that limit will become effective on December 1,2003, after written notification from the Director of the Division of Water Quality. ➢ The color variance and permit explicitly requires the Canton mill to evaluate all of the `Reasonable Certainty' action items. ➢ The color variance and permit explicitly states that the second 3,000 to 8,000 pounds per day color reduction is in addition to the initial 6,000 to 8,000 pounds per day color reduction. ➢ The range for the final color limit effective December 1,2005 is now 32,000 to 39,000 pounds per day. If the limit recommended by the TRW is within or below the 32,000 to 39,000 pounds per day,that limit will become effective on March 1,2006, after written notification from the Director of the Division of Water Quality. ➢ The report evaluating color reduction technologies for the Chloride Removal Process purge stream is due on December 1,2004,so that this waste stream can be evaluated by the 1617 MAIL SERVICE CENTER, RALEIGH, NORTH CAROLINA 27699-1617 -TELEPHONE 919-733-5083/FAX 919-733-0719 AN EQUAL OPPORTUNITY AFFIRMATIVE ACTION EMPLOYER- 50%RECYCLED/ 1 0%POST-CONSUMER PAPER VISIT us ON THE INTERNET P http://h2o.enr.state.nc.us/NPDES Permit Number: NC0000272 Technology Review Workgroup for additional color reductions by the end of the permit cycle. ➢ The evaluation of color reduction technologies associated with the Chloride Removal Process waste stream shall include land application,commercial incineration, and solidification for land disposal. The inclusion of these technologies should not be interpreted as limiting the scope of this evaluation, rather that in addition to other technologies the report should include the technologies referenced above. ➢ The color condition has been reworded to clarify that the role of the color ranges is not permitting limits; rather they are clauses to trigger reopening of the permit. If the effluent color limit, which will be set only after implementation of the"Highest Certainty" items and the"Reasonable Certainty" (or equivalent) items, fails to fall at least within the ranges set in the condition, Blue Ridge Paper would be required to satisfactorily justify the circumstances, for not achieving the stipulated color reductions,to the Division of Water Quality,the Technology Review Workgroup and the Environmental Management Commission's NPDES Committee. If the TRW and the Division of Water Quality concur with Blue Ridge Paper's rationale for not achieving the stipulated ranges,the permit would be reopened for public comment, prior to presenting these findings to the NPDES Committee. If the performance of the mill results in a limit within or better than these two color ranges, the permit would not be reopened and the performance attained would become the limit that is effective on the date stipulated in the color condition. ➢ Finally,the color condition has been reworded to better describe that the methodology for determining the effluent color limits are based on the performance of the mill after _ implementation of the identified technologies.The effluent color limit implemented at the end of the permit cycle, will be set only after all the"Highest Certainty" items and "Reasonable Certainty"(or alternative technology that will achieve similar color reductions) items have been implemented. After implementation of these items,the Division(based on the recommendation of the Technology Review Workgroup)will set a final effluent color limit based on a statistical analysis of the performance of the mill. The Division of Water Quality commends Blue Ridge Paper for their initiative and leadership in fostering community involvement. The openness and willingness of Blue Ridge Paper to work with the community was evident at the public hearing and has manifested itself in a trust between the community and the company. The Division strongly recommends that Blue Ridge Paper continue their efforts to foster this relationship and maintain a leadership role on the Community Advisory Committee. The Canton mill has made incredible strides in reducing its impact on the Pigeon River, though significant work remains. The Division of Water Quality has worked together with the community, EPA, the State of Tennessee,and Blue Ridge Paper to develop a permit and color variance conditions that meets the goals of all the parties. By the end of the permit cycle,the Division expects that, for the first time since the variance was issued in 1988, the Division and the NPDES Committee will be able to evaluate whether the Canton mill's performance has achieved compliance with North Carolina's narrative color standard(15A NCAC 213 .0211(3)(f)). However, if mill performance fails to achieve the color reductions expected,the Division recommends that Blue Ridge Paper consider facilitating another independent evaluation of the Canton mill, similar to the evaluation conducted by Dr. Liebergott. In addition to the changes and recommendations regarding color above the hearing officer suggested the following changes to the permit: ➢ Clarification on the sampling location for the Fiberville Bridge instream monitoring station (refer to Special Condition A.(5.)) Permit Number: NC0000272 ➢ Monitoring of the full range of dioxin and furan isomers on the effluent from the Canton mill (refer to Special Condition A.(9.)). Division personnel have reviewed your application for renewal of the subject permit,the temperature and color variance. Accordingly, we are forwarding the attached NPDES discharge permit that incorporates the recommendations of the hearing officer and the conditions of the color variance. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994(or as subsequently amended). If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you,you have the right to an adjudicatory hearing upon written request within thirty(30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings(6714 Mail Service Center, Raleigh,North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning the draft permit for your facility, please call Michael Myers at(919)733-5083,extension 508. Sincerely, G J Thorpe,PrD. A ing rector cc: Central Files NPDES Files Aquatic Toxicology Unit Marion Deerhake - North Carolina Environmental Management Commission, NPDES Committee Jerry Wilde - Dead Pigeon River Council 402 W. Broadway Newport, Tennessee 37821 Forrest Westall -Asheville Regional Office/Water Quality Section Dan Oakley - North Carolina Attorney General, Environmental Division Keith Haynes - Asheville Regional Office/Water Quality SectioW Rob Lang - Compliance and Enforcement Unit Diane Reid- Classification and Standards Unit Scott Gordon- Chief of Permits, Grants, and Technical Assistance Branch, EPA Region IV Roosevelt Childress Jr. - Environmental Protection Agency, Region IV Marshall Hyatt - Environmental Protection Agency, Region IV Karrie-Jo Shell - Environmental Protection Agency, Region IV Don Anderson- Environmental Protection Agency, Headquarters Mark Perez- Environmental Protection Agency, Headquarters 4 Justin P. Wilson- Deputy to the Governor Permit Number: NCOOOO272 Tennessee State Capital, Suite G10 Nashville, Tennessee 37243 Paul Davis -Tennessee Division of Water Pollution Control 6th Floor, L&C Annex 401 Church Street Nashville, TN 37243-1534 Charles Lewis Moore- County Executive Cocke County 360 Main Street, East Newport, Tennessee 37821 David Jenkins-American Canoe Association 7432 Alban Station Boulevard,Suite B-232 Springfield,Virginia 22 1 5 0-23 1 1 Hope Taylor -Clean Water Fund of North Carolina 29 'h Page Ave Asheville,,North Carolina 28801 David McKinney-Tennessee Wildlife Resources Ellington Agricultural Center P.O. Box 40747 Nashville, Tennessee 37204 Jonathon E. Burr-Tennessee Division of Water Pollution Control Regional Environmental Assistance Center 2700 Middlebrook Pike, Suite 220 Knoxville, Tennessee 37921 Robert Williams-Blue Ridge Paper 175 Main Street P.O.Box 4000 Canton,North Carolina 28716 Derric Brown-Blue Ridge Paper 175 Main Street P.O.Box 4000 Canton,North Carolina 28716 Patsy R.Williams-Chairman Newport/Cocke County Tourism Council 360 East Main Street Court House Annex,Suite 141 Newport,Tennessee 37821 Dianne Keys-Newport/Cock County Tourism Council 360 East Main Street Court House Annex, Suite 141 Newport,Tennessee 37821 Timothy L. Dockery-Director City of Newport Parks and Recreation Department 433 Prospect Avenue Newport,Tennessee 37821 A.Dean Williams-Coordinator Newport/Cocke County Economic Development Commission 433 Prospect Avenue Newport,Tennessee 37821 Ray Snader-News Director WNPC Radio AM/FM 377 Graham Street Newport,Tennessee 27821 Permit Number: NC0000272 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Blue Ridge Paper Products Inc. is hereby authorized to discharge wastewater from a facility located at Blue Ridge Paper Products Inc. Canton Mill Wastewater Treatment Plant Off Highway 215 Canton Haywood County to receiving waters designated as the Pigeon River in the French Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set.forth in Parts I, II, III and IV hereof. This permit shall become effective December 1,2001. This permit and authorization to discharge shall expire at midnight on November 30, 2006. Signed this day November 15,2001. e � n Grego e,Acting Direc Divisi of er Quality t �✓ By Authority of the Environmen al Management Commission Permit Number: NC0000272 SUPPLEMENT TO PERMIT COVER SHEET Blue Ridge Paper Products, Inc. is hereby authorized to: 1. Continue operation of a 29.9 MGD wastewater treatment plant for the treatment of wastewater associated with the Blue Paper Products Inc. pulp and paper mill, the Town of Canton's chlorinated domestic wastewater and landfill leachate. The treatment system consists of the following treatment units: • Grit Chamber • Bar Screen • Lift Pumps • Polymer addition pH control(COZ injection or H2SO4 backup) Three primary clarifiers • Nutrient Feed • Aeration basins Three secondary clarifiers • Residual belt presses • Effluent flow measurement Cascade post aeration with oxygen injection Instream oxygen injection facilities The facility is located at the Blue Ridge Paper Products WWTP, off Highway 215, Canton, Haywood County, and; 2. Discharge treated wastewater from said treatment works at the location specified on the attached map through outfall 001 into the Pigeon River, which is classified C water, in the French Broad River Basin. U Z' iy OutFal l �-- ,, %'L- v�' .v _ �•-.ice _ ' �; •�y -. J C i Z-r y i \ . b�l I I prQ 1 i�� A, \ � � ( 5 c,-• Lr � l-- � .-�� L ?r`� i���.� ram-' � "�� � \ y < f Facility Information F Ridge Blm ���I Blue Ridge !Paper Products, Inc. State�: Ca;,son NR N00000272 Subbasin: 64 0305 PS r \�H C e'er �te MuniciylBoundaries Haywood County County BMr&W N 0.5 0 0.5 1 Miles BLUE RIDGE PAPER PRODUCTS INC. Q� � Permit Number: NC0000272 r (1.)EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS ring the period beginning on the effective date of the permit and lasting until expiration,the Permittee is authorized to discharge treated industrial,municipal,stormwater and landfill wastewater through outfall(s) 001. Such discharges shall be limited and monitored by the Permittee as specified below: Effluent Characteristics Effluent Limits Monitoring Requirements Monthly Daily Measurement Sample Type Sample Average Maximum Frequency Locationt Flow 29.9 MGD ' Continuous Recording I or E, BOD,5-day,20°C 3205 lb/day 10897 lb/day Daily Composite I,E, Total Suspended Residue 12549 lb/day 49560 lb/day Daily Composite I,E, NH3-N Daily Composite E, AOX 1556.9lb/day 2822.2lb/day Daily Co m osite E, Color Daily Composite E, Dissolved Oxygen Daily Grab E, Tem erature Daily Grab E, H Daily Grab E, Conductivity Daily Grab E, Fecal Coliform 200/100 ml 400/ 100 ml Weekly Grab E, COD Weekly Composite E, Silver Quarterly Composite E, Zinc Quarterly Composite E, Total Nitrogen (NO2-N+NO3-N+TKN) Monthly Composite E, Total Phosphorus Monthly Composite E, Chronic Toxicity Quarterly Composite E, Cadmium Quarterly Composite E, Trichloro henol 3.0 g/L Quarterly Composite E, Pentachlorophenol 8.9 pglL Quarterly Composite E, Selenium9 10.6 ggtL Quarterly Composite El 2,3,7,8 Tetrachloro-dibenzo- 0.014 pg/L Quarterly Composite I,E, dioxin10 Conductivity" Daily Grab Pigeon River FlownDaily Grab Pigeon River Fecal Coliform Weekly Grab Pigeon River Color Variable Grab Pigeon River Tem erasure Variable Grab Pigeon River Dissolved Ox genll Variable Grab Pigeon River Footnotes: 1. Sample Location:I-Influent,Et—Effluent,Pigeon River-Instream sampling as specified in A.(5.)Instream Monitoring Special Condition. 2. AOX monitoring shall be in accordance with the Sampling Plan for Cluster Rule Parameters(dated March 19, 2001)or subsequent modifications approved by the Division. AOX data shall be submitted on a quarterly basis along with other Effluent Guideline chemical data;refer to A. (7.) Effluent Guideline Sampling Plan Special Condition. 3. See A. (8.) Color Analysis and Compliance Special Condition. 4. The daily average effluent dissolved oxygen concentration shall not be less than 6.0 mg/L. See A. (10.) Dissolved Oxygen Special Condition. 5. The monthly average instream temperature measured at a point 0.4 miles downstream of the discharge location shall not exceed 32°C during the months of July,August,and September and shall not exceed 29.0°C during Permit Number: NCOOOO272 the months of October through June. The monthly average instream temperatretemperature measured at this location shall not exceed the monthly average instream temperature of the upstream monitoring location by more than 13.9°C [See Special Condition A.(13.)Temperature Variance Review Special Condition]. 6. The pH of the effluent shall not be less than 6.0 nor greater than 9.0(on the standard units scale). 7. Chronic Toxicity(Ceriodaphnia)at 90%Effluent Concentration:March,June,September,December(see A. (4.)Chronic Toxicity Permit Limit(Quarterly)). 8. Trichlorophenol and Pentachlorophenol limits and monitoring are provisionally waived since the facility has certified that chlorophenolic biocides are not used at this facility. If the facility changes operations to include chlorophenolic biocide,the Permittee shall notified the Division prior to use and the limits and monitoring requirements shall become immediately effective. 9. If after 18 months selenium has not been detected,the facility may request that the Division review selenium data for possible removal of the limitation. 10. See A. (9.) Dioxin Monitoring Special Condition. 11. See A.(5.) Instream Monitoring Special Condition. See A. (6.) Best Management Practices(BMP)Special Condition. See A. (11.) Town of Canton Inflow and Infiltration Special Condition. Definitions: MGD—Million gallons per day lb/day—Pounds per day ml—Milliliter B OD—Biochemical Oxygen Demand µg/L-Micrograms per liter AOX-Adsorbable Organic Halides COD-Chemical oxygen demand pg/L-picograms per liter Permit Number: NC0000272 A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning upon the effective date of the permit and lasting until expiration,the discharge of wastewater from the pine bleach plant to the wastewater treatment plant through outfall(s) 002 (E23), shall be limited and monitored by the Permittee as specified below and in A. (7.) Effluent Guideline Sampling Plan Special Condition: Effluent Characteristics Limits Monitoring Requirements' Monthly Daily Measurement Sample Type3 Sample Average Maximum Frequency Location' FloW2 Weekly Calculated Ez Chloroform 5.15lb/day 8.60lb/day Weekly Grab EZ 2,3,7,8 Tetrachloro-dibenzo- < 10 pg/L Monthly Composite EZ dioxin(TCDD) 2,3,7,8 Tetrachloro-dibenzo- 31.9 pg/L Monthly Composite E2 f iran(TCDF) Trichlorosyringol < 2.5 µg/L5 Monthly Composite E2 3,4,5-Trichlorocatechol < 5.0 µg/L Monthly Composite Ez 3,4,6-Trichlorocatechol < 5.0 µg/L Monthly Composite EZ 3,4,5-Trichloroguaiacol < 2.5 µg/L' Monthly Composite E2 3,4,6-Trichloroguaiacol < 2.5 µg/L Monthly Composite E2 4,5,6-Trichloroguaiacol < 2.5 µg/L, Monthly Composite E2 2,4,5-Trichlorophenol < 2.5 ggIL5 Monthly Composite Ez 2,4,6-Trichlorophenol < 2.5 µg/L Monthly Composite E2 Tetrachlorocatechol < 5.0 ggIL5 Monthly Composite F2 Tetrachloroguaiacol < 5.0 µg/L Monthly Composite Ez 2,3,4,6-Tetrachlorophenol < 2.5 µg/L Monthly Composite EZ Pentachlorophenol < 5.0 µg/L Monthly Composite Ez Footnotes: 1. Sample Location:EZ—Effluent is composed of Bleach Plant Effluent-acid(acid sewer collected from tap installed on filtrate pump from C102 bleaching stage D-100 and from tap installed on filtrate pump from CIO' bleaching stage D-2) and Bleach Plant Effluent-alkaline(alkaline sewer collected from tap installed on filtrate pump from alkaline extraction stage E.).See A. (7.)Effluent Guideline Sampling Plan Special Condition 2. Monitoring and flow calculations shall be in accordance with the"Sampling Plan for Cluster Rule Parameters" (dated March 19,2001)or subsequent modifications approved by the Division. Chemical results for Effluent Guideline parameters as prepared by the permittee(Internal Outfall 002 parameters+internal Outfall 003 parameters+AOX from Outfall 001)shall be reported on a quarterly basis or more frequently;refer to A. (7.) Effluent Guideline Sampling Plan Special Condition. 3. Sample Type: Calculated-calculate separate flows for alkaline and acid sewers by water balance or flow meters,and report total bleach plant flow(acid+alkaline wastestreams)in DMRs. Grab-collect separate grab samples every 4-hours for 24-hour period from both the acid and alkaline streams,which will then be composited separately by the lab,and analyzed as separate 24-hr composite acid and alkaline samples. Composite-collect separate grab samples every 4 hours for 24-hour period from both the acid and alkaline streams,then prepare and analyze a single flow-proportioned composite of the acid and alkaline wastestream. 4. For compliance purposes,the permittee must report the total chloroform mass loading based on addition of separate acid and alkaline chloroform mass loadings. 5. Limits are based on Minimum Levels(ML)specified in 40 CFR 430.01. Definitions: lb/day—Pounds per day pg/L—Micrograms per liter pg/L—Picograms per liter Permit Number: NC0000272 A. (3.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning upon the effective date of the permit and lasting until expiration, the discharge of wastewater from the hardwood bleach plant to the wastewater treatment plant through outfall(s)003 (E31), shall be limited and monitored by the Permittee as specified below and in A. (7.) Effluent Guideline Sampling Plan Special Condition: Effluent;Characteristics Limits Monitoring Requirements' Monthly Daily Average Measurement SampleType3 Sample Average Frequency Location' Flow2 Weekly Calculated E3 Chloroform 7.14lb/day 11.93lb/day Weekly Grab E3 2,3,7,8 Tetrachloro-dibenzo- < 10 pg/L Monthly Composite E3 dioxin(TCDD) 2,3,7,8 Tetrachloro-dibenzo- 31.9 pgtL Monthly Composite E3 furan(TCDF) Trichlorosyringol < 2.5 µg/LS Monthly Composite E3 3,4,5-Trichlorocatechol < 5.0 µg/L Monthly Composite E3 3,4,6-Trichlorocatechol < 5.0 µg/L Monthly Composite E3 3,4,5-Trichloroguaiacol < 2.5 µg/L Monthly Composite E3 3,4,6-Trichloroguaiacol < 2.5 µg/L Monthly Composite E3 4,5,6-Trichloroguaiacol < 2.5 µg/L Monthly Composite E3 2,4,5-Trichlorophenol < 2.5 µg/L Monthly Composite E3 2,4,6-Trichlorophenol < 2.5 µg/L Monthly Composite E3 Tetrachlorocatechol < 5.0 µg/L Monthly Composite E3 Tetrachloroguaiacol < 5.0 µgIL Monthly Composite E3 2,3,4,6-Tetrachlorophenol < 2.5 µg/L Monthly Composite E3 Pentachlorophenol < 5.0 µg/L Monthly Composite E3 Footnotes: 1. Sample Location:E3—Effluent is composed of Bleach Plant Effluent-acid(acid sewer collected from tap installed on filtrate pump from CIO'bleaching stage D-100)and Bleach Plant Effluent-alkaline(alkaline sewer collected from tap installed on filtrate pump from alkaline extraction stage E.).See A.(7.)Effluent Guideline Sampling Plan Special Condition. 2. Monitoring and flow calculations shall be in accordance with the"Sampling Plan for Cluster Rule Parameters" (dated March 19,2001)or subsequent modifications approved by the Division. Chemical results for Effluent Guideline parameters,as prepared by the permittee(Internal Outfall 002 parameters+internal Outfall 003 parameters+AOX from Outfall 001)shall be reported on a quarterly basis or more frequently;refer to A.(7.) Effluent Guideline Sampling Plan Special Condition. 3. Sample Type: Calculated-calculate separate flows for alkaline and acid sewers by water balance or by flow meter,and report total bleach plant flow(acid+alkaline wastestreams)in DMRs. Grab-collect separate grab samples every 4-hours for 24-hour period from both the acid and alkaline streams,which will then be composited separately by the lab,and analyzed as separate 24-hr composite acid and alkaline samples. Composite-collect separate grab samples every 4 hours for 24-hour period from both the acid and alkaline streams,then prepare and analyze a single flow-proportioned composite of the acid and alkaline wastestream. 4. For compliance purposes,the permittee must report the total chloroform mass loading based on addition of separate acid and alkaline chloroform mass loadings. 5. Limits are based on Minimum Levels(ML)specified in 40 CFR 430.01. Deflnitions: lb/day—Pounds per day µg/L—Micrograms per liter pg/L—Picograms per liter r(A. 4.) CHRONIC TOXICITY PERMIT LIMIT(QRTRLY) Permit Number: NCOOOO272 effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaplmia drrbia at an effluent concentration of 90%. The permit holder shall perform at a minimum,quarterly monitoring using test procedures outlined in the"North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure,"Revised February 1998,or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised-February 1998)or subsequent versions.The tests will be performed during the months of March,June,September,December.Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the firsi'test of any single quarter results in a failure or ChV below the permit limit,then multiple-concentration testing shall be performed at a minimum,in each of the two following months as described in"North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"(Revised-February 1998)or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival.The definition of"detectable impairment,"collection methods,exposure regimes,and further statistical methods are specified in the"North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"(Revised-February 1998)or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form(MR-1),for the months in which tests were performed,using the parameter code TGP3B for the pass/fail results and THP39 for the Chronic Value.Additionally,DWQ Form AT-3 (original)is to be sent to the following address: Attention: North Carolina Division of Water Quality Environmental Sciences Branch 1621 Mail Service Center Raleigh,North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete,accurate,include all supporting chemical/physical measurements and all 4 concentration/response data,and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required,the x permittee will complete the information located at the top of the aquatic toxicity(AT) test form indicating the facility name,permit number,pipe number,county,and the month/year of the report with the notation of"No Flow" in the comment area of the form.The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required,monitoring will be required during the following month. Should any test data from this monitoring requirement.or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream,this permit may be re-opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document,such as minimum control organism survival,minimum control organism reproduction,and appropriate environmental controls,shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. 14 A. (5.) INSTREAM MONITORING SPECIAL CONDITION Permit Number: NC0000272 Stream Mile Location Description Parameter Frequency Designation Marker UP 63.8 Pigeon River upstream of the Temperature Daily waste treatment plant outfall D.O. Daily (prior to mixing with the Conductivity Daily discharge) Color 2/Week Flow Daily Fecal Coliform Weekly DNl 62.9 Pigeon River at Fiberville Bridge Temperature Daily D.O. Daily Conductivity Daily Color' 2/Week DN2 57.7 Pigeon River Above Clyde Temperature Daily D.O. Daily DN3 55.5 Pigeon River Below Clyde See Footnote 3 See Footnote 3 DN4 53.5 Pigeon River at NCSR 1625 See Footnote 3 See Footnote 3 bridge DN5 42.6 Pigeon River at Hepco Temperature Weekly D.O. Weekly Color Variables Flow2 Daily Waterville Reservoir See Footnote 4 Annually DN6 26.0 Pigeon River prior to mixing with Color Variable Big Creek BC —26.0 Mouth of Big Creek prior to Color Variable mixing with the Pigeon River DN7 24.7 Pigeon River at Browns Bridge Temperature Weekly (—NC/TN State Line) D.O. Weekly Colors Variables All instream samples shall be grab samples. 1. Color(See A. (8.) Color Analysis and Compliance Special Condition) All instream samples collected shall be representative of the Pigeon River and Big Creek,respectively. Both true and apparent color shall be monitored using the methods specified in A. (8.) Color Analysis and Compliance Special Condition. Samples shall be collected at stations DN6, BC, and DN7 only when at least one generator at CP&L is in operation and releasing water to the Pigeon River. Samples collected at DN I shall be collected from the middle or midpoint of the transect of the Pigeon River. 2. Flow monitoring is necessary,as specified above,for the True Color calculation stipulated in A. (8.) Color Analysis and Compliance Special Condition. 3. Dissolved Oxygen. The average daily dissolved oxygen concentration measured at River Mile 62.9 (DNI),and 57.7 (13142), shall not be less than 5.0 mg/1 and the instantaneous minimum dissolved oxygen concentration shall not be less than 4.0 mg/I (See A. (10.) Dissolved Oxygen Special Condition). If the dissolved oxygen drops below 5.0 mg/L at station 57.7 then monitoring shall be required at stations 55.5 (DN3) and 53.5 (DN4). 4. See A. (12.) Waterville Reservoir Sampling Special Condition. 5. Sampling is required 2/week during the summer and once per week during the winter. Summer is defined as the period from April 1 through October 31, while winter is defined as November 1 through March 31. Permit Number: NC0000272 A. (6.) BEST MANAGEMENT PRACTICES(BMP) SPECIAL CONDITION The permittee must implement the BMPs specified in Section A below. The primary BMP objective is to prevent leaks and spills of spent pulping liquors, soap, and turpentine. A secondary objective is to contain,collect, and recover at the immediate process area, or otherwise control,those leaks, spills, and intentional diversions of spent pulping liquor, soap, and turpentine that do occur. BMPs must be developed according to best engineering practices and must be implemented in a manner that takes into account the specific circumstances at the mill. Section A. BMP Implementation Requirements 1. The permittee must return spilled or diverted spent pulping liquors, soap, and turpentine to the process to the maximum extent practicable as determined by the mill,recover such materials outside the process, or discharge spilled or diverted material at a rate that does not disrupt the receiving wastewater treatment system. 2. The permittee must establish a program to identify and repair leaking equipment items. This program must include: (i)Regular daily visual inspections of process area with equipment items in spent pulping liquor, soap,and turpentine service; (ii)Immediate repair of leaking equipment items,when possible. Leaking equipment items that cannot be repaired during normal operations must be identified,temporary means for mitigating the leaks must be provided, and the leaking equipment items repaired during the next maintenance outage; (iii)Identification of conditions under which production will be curtailed or halted to repair leaking equipment items or to prevent pulping liquor, soap, and turpentine leaks and spills; and (iv)A means for tracking repairs over time to identify those equipment items where upgrade or replacement may be warranted based on frequency and severity of leaks, spills, or failures. 3. The permittee must operate continuous, automatic monitoring systems that the mill determines are necessary to detect and control leaks, spills, and intentional diversions of spent pulping liquor,soap, and turpentine.These monitoring systems should be integrated with the mill process control system and may include, e.g., high level monitors and alarms on storage tanks;process area conductivity (or - pH)monitors and alarms; and process area sewer,process wastewater,and wastewater treatment plant conductivity (or pH)monitors and alarms. 4. The permittee must establish a program of initial and refresher training of operators, maintenance personnel, and other technical and supervisory personnel who have responsibility for operating, maintaining, or supervising the operation and maintenance of equipment items in spent pulping liquor, soap,and turpentine service.The refresher training must be conducted at least annually and the training program must be documented. . 5. The permittee must prepare a brief report that evaluates each spill of spent pulping liquor, soap, or turpentine that is not contained at the immediate process area and any intentional diversion of spent pulping liquor, soap, or turpentine that is not contained at the immediate process area.The report must describe the equipment items involved,the.circumstances leading to the incident, the effectiveness of the corrective actions taken to contain and recover the spill or intentional diversion, •and plans to develop changes to equipment and operating and maintenance practices as necessary to prevent recurrence. Discussion of the reports must be included as part of the annual refresher training. 6. The permittee must establish a program to review any planned modifications to the pulping and chemical recovery facilities and any construction activities in the pulping and chemical recovery areas before these activities commence. The purpose of such review is to prevent leaks and spills of spent pulping liquor, soap, and turpentine during the planned modifications, and to ensure that construction and supervisory personnel are aware of possible liquor diversions and of the requirement to prevent leaks and spills of spent pulping liquors, soap, and turpentine during construction. 7. The permittee must install and maintain secondary containment(i.e., containment constructed of materials impervious to pulping liquors)for spent pulping liquor bulk storage tanks equivalent to the Permit Number: NC0000272 volume of the largest tank plus sufficient freeboard for precipitation. An annual tank integrity testing program, if coupled with other containment or diversion structures,may be substituted for secondary containment for spent pulping liquor bulk storage tanks. 8. The permittee must install and maintain secondary containment for turpentine bulk storage tanks. 9. The permittee must install and maintain curbing,diking or other means of isolating soap and turpentine processing and loading areas from the wastewater treatment facilities. 10. The permittee must conduct wastewater monitoring to detect leaks and spills,to track the effectiveness of the BMPs, and to detect trends in spent pulping liquor losses. Such monitoring must be performed in accordance with Section E. Section B. BMP Plan Requirements 1. The permittee must prepare and implement a BMP Plan.The BMP Plan must be based on a detailed engineering review as described in this section. The BMP Plan must specify the procedures and the practices required for the mill to meet the requirements of Section A,the construction the mill determines is necessary to meet those requirements including a schedule for such construction, and the monitoring program(including the statistically derived action levels)that will be used to meet the requirements of Section E.The BMP Plan also must specify the period of time that the mill determines the action levels established under Section D may be exceeded without triggering the responses specified in Section E. 2. The permittee must conduct a detailed engineering review of the pulping and chemical recovery operations—including but not limited to process equipment, storage tanks,pipelines and pumping systems, loading and unloading facilities, and other appurtenant pulping and chemical recovery equipment items in spent pulping liquor, soap, and turpentine service--for the purpose of determining the magnitude and routing of potential leaks, spills, and intentional diversions of spent pulping liquors, soap, and turpentine during the following periods of operation: (i)Process start-ups and shut downs; (ii)Maintenance; (iii)Production grade changes; (iv)Storm or other weather events; (v) Power failures; and(vi)Normal operations. 3. As part of the engineering review, the permittee must determine whether existing spent pulping liquor containment facilities are of adequate capacity for collection and storage of anticipated intentional liquor diversions with sufficient contingency for collection and containment of spills.The engineering review must also consider: (i)The need for continuous, automatic monitoring systems to detect and control leaks and spills of spent pulping liquor, soap, and turpentine; (ii)The need for process wastewater diversion facilities to protect end-of-pipe wastewater treatment facilities from adverse effects of spills and diversions of spent pulping liquors, soap, and turpentine; (iii)The potential for contamination of storm water from the immediate process areas; and(iv)The extent to which segregation and/or collection and treatment of contaminated storm water from the immediate process areas is appropriate. 4. The permittee must amend its BMP Plan whenever there is a change in mill design, construction, operation, or maintenance that materially affects the potential for leaks or spills of spent pulping liquor,turpentine, or soap from the immediate process areas. 5. The permittee must complete a review and evaluation of the BMP Plan five years after the first BMP Plan is prepared and, except as provided in Section BA., once every five years thereafter. As a result of this review and evaluation,the permittee must amend the BMP Plan within three months of the review if the mill determines that any new or modified management practices and engineered controls are necessary to reduce significantly the likelihood of spent pulping liquor, soap,and turpentine leaks, spills, or intentional diversions from the immediate process areas,including a schedule for implementation of such practices and controls. 6. The BMP Plan, and any amendments thereto,must be reviewed by the senior technical manager at the mill and approved and signed by the mill manager.Any person signing the BMP Plan or its amendments must certify to the Division under penalty of law that the BMP Plan(or its amendments) Permit Number: NCO000272 has been prepared in accordance with good engineering practices and in accordance with this regulation.The permittee is not required to obtain approval from the Division of the BMP Plan or any amendments.thereto. Section C. BMP Recordkeeping Requirements I. The permittee must maintain on its premises a complete copy of the current BMP Plan and the records specified in Section C.2 and must make such BMP Plan and records available to the Division for review upon request. 2. The permittee must maintain the following records for three years from the date they are created: (i) Records tracking the repairs performed in accordance with the repair program described in Section A; (ii)Records of initial and refresher training conducted in accordance with Section A; (iii)Reports prepared in accordance with Section A; and(iv)Records of monitoring required by Sections A and E. Section D. Establishment of Wastewater Treatment System Influent Action Levels 1. The permittee.must conduct a monitoring program per Section D.2,for the purpose of defining wastewater treatment system influent characteristics (or action levels), described in Section D.3,that will trigger requirements to initiate investigations on BMP effectiveness and to take corrective action. 2. The permittee must employ the following procedures in order to develop the action levels required by Section D: • Monitoring parameters. The permittee must collect 24-hour composite samples and analyze the samples for a measure of organic content(e.g., Chemical Oxygen Demand (COD) or Total Organic Carbon (TOC)).Alternatively,the mill may use a measure related to spent pulping liquor losses measured continuously and averaged over 24 hours (e.g., specific conductivity or color). • Monitoring locations.The permittee must conduct monitoring at the point influent enters the wastewater treatment system. For the purposes of this requirement,the permittee may select alternate monitoring point(s) in order to isolate possible sources of spent pulping liquor,soap, or turpentine from other possible sources of organic wastewaters that are tributary to the wastewater treatment facilities (e.g.,bleach plants,paper machines and secondary fiber operations). 3. By the permit effective date, the permittee must complete an initial six-month monitoring program using the procedures specified in Section D and must establish initial action levels based on the results of that program. A wastewater treatment influent action level is a statistically determined pollutant loading determined by a statistical analysis of six months of daily measurements.The action levels must consist of a lower action level, which if exceeded will trigger the investigation requirements described in Section E, and an upper action level,which if exceeded will trigger the corrective action requirements described in Section E. 4. By January 15,2002,the permittee must complete a second six-month monitoring program using the procedures specified in Section D and must establish revised action levels based on the results of that program.The initial action levels shall remain in effect until replaced by revised action levels. 5. Action levels developed under this Section must be revised using six months of monitoring data after any change in mill design,construction, operation,or maintenance that materially affects the potential for leaks or spills of spent pulping liquor, soap, or turpentine from the immediate process areas. Section E. BMP Monitoring, Corrective Action, and Reporting Requirements 1. The permittee must conduct daily monitoring of the influent to the wastewater treatment system in accordance with the procedures described in Section D for the purpose of detecting leaks and spills, tracking the effectiveness of the BMPs, and detecting trends in spent pulping liquor losses. Permit Number: NC0000272 2. Whenever monitoring results exceed the lower action level for the period of time specified in the BMP Plan, the permittee must conduct an investigation to determine the cause of such exceedance. Whenever monitoring results exceed the upper action level for the period of time specified in the BMP Plan, the permittee must complete corrective action to bring the wastewater treatment system influent mass loading below the lower action level as soon as practicable. 3. Although exceedances of the action levels will not constitute violations of an NPDES permit, failure to take the actions required by Section E.2 as soon as practicable will be a permit violation. 4. The permittee must report to the Division the results of the daily monitoring conducted pursuant to Section E.1. Such reports must include a summary of the monitoring results,the number and dates of exceedances of the applicable action levels,and brief descriptions of any corrective actions taken to respond to such exceedances. Submission of such reports shall be annually,by March 31"of the following year. Section F. BMP Compliance Deadlines 1. The permittee is subject to the following BMP deadlines: • Prepare BMP Plans and certify to the Division that the BMP Plan has been prepared in accordance with this regulation not later than the permit effective date. • Implement all BMPs specified in Section A that do not require the construction of containment or diversion structures or the installation of monitoring and alarm systems not later than the permit effective date. • Establish initial action levels required by Section D not later than the permit effective date. • Commence operation of any new or upgraded continuous,automatic monitoring systems that the mill determines to be necessary under Section A(other than those associated with construction of containment or diversion structures)not later than the permit effective date. • Complete construction and commence operation of any spent pulping liquor, collection, containment, diversion, or other facilities, including any associated continuous monitoring systems, necessary to fully implement BMPs specified in Section A not later than the permit effective date. • Establish revised action levels required by Section D as soon as possible after fully implementing the BMPs specified in Section A,but not later than January 15,2002. • Submit Annual Reports required by Section EA to the Division by March 31"of the following year. Section G. BMP Definitions 1. Action Level: A daily pollutant loading that when exceeded triggers investigative or corrective action. Mills determine action levels by a statistical analysis of six months of daily measurements collected at the mill.For example, the lower action level may be the 75th percentile of the running seven-day averages (that value exceeded by 25 percent of the running seven-day averages) and the upper action level may be the 90th percentile of the running seven-day averages (that value exceeded by 10 percent of the running seven-day averages). 2. Division: North Carolina DENR,Division of Water Quality, 1617 Mail Service Center,Raleigh, North Carolina 27699-1617. 3. Equipment Items in Spent Pulping Liquor, Soap,and Turpentine Service: Any process vessel, storage tank,pumping system, evaporator,heat exchanger,recovery furnace or boiler,pipeline,valve, fitting, or other device that contains,processes, transports, or comes into contact with spent pulping liquor, soap, or turpentine. Sometimes referred to as"equipment items." 4. Immediate Process Area: The location at the mill where pulping, screening, knotting,pulp washing, pulping liquor concentration,pulping liquor processing, and chemical recovery facilities are located, generally the battery limits of the aforementioned processes. "Immediate process area"includes spent Permit Number: NC0000272 pulping liquor storage and spill control tanks located at the mill,whether or not they are located in the immediate process area. 5. Intentional Diversion: The planned removal of spent pulping liquor, soap, or turpentine from equipment items in spent pulping liquor, soap,or turpentine service by the mill for any purpose including,but not limited to,maintenance,grade changes, or process shutdowns. 6. Mill: The owner or operator of a direct or indirect discharging pulp,paper, or paperboard manufacturing facility subject to this section. 7. Senior Technical Manager: The person designated by the mill manager to review the BMP Plan.The. senior technical manager shall be the chief engineer at the mill, the manager of pulping and chemical recovery operations, or other such responsible person designated by the mill manager who has knowledge of and responsibility for pulping and chemical recovery operations. 8. Soap: The product of reaction between the alkali in kraft pulping liquor and fatty acid portions of the wood,which precipitate out when water is evaporated from the spent pulping liquor. 9. Spent Pulping Liquor:For kraft and soda mills"spent pulping liquor"means black liquor that is used, generated, stored, or processed at any point in the pulping and chemical recovery processes. 10.Turpentine: A mixture of terpenes,principally pinene, obtained by the steam distillation of pine gum recovered from the condensation of digester relief gases from the cooking of softwoods by the kraft pulping process. Sometimes referred to as sulfate turpentine. Permit Number: NCO000272 A. (7.) EFFLUENT GUIDELINE SAMPLING PLAN SPECIAL CONDITION The bleach plant effluent samples (Outfalls 002 and 003) shall be analyzed for 2,3,7,8-TCDD in accordance with EPA Method 1613. A single sample,from each of the bleach plant effluents,may be analyzed to determine compliance with the daily maximum effluent limitation. The bleach plant effluent samples (Outfall 002 and 003) shall be analyzed for the 12 chlorinated phenolic compounds in accordance with EPA Method 1653. A single sample, from each of the bleach plant effluents,may be analyzed to determine compliance with the daily maximum effluent limitation. The Minimum Levels for each of the 12 chlorinated compounds are the same as the Daily Maximum concentrations listed on the effluent pages for the respective outfall(s). The final wastewater treatment plant effluent sample (Outfall 001)shall be analyzed for AOX in accordance with EPA Method 1650, or subsequent test methods approved by the Division. The permittee may request future monitoring modifications to the Effluent Guideline requirements, including 1)use of ECF certification in lieu of monitoring for chloroform in the bleach plant effluents (Outfall(s)002 and 003)when this rule is promulgated by EPA; 2)demonstrating compliance using samples collected less frequently than every four hours; 3)using automated composite volatile samplers for chloroform sampling; and 4) using automated composite samplers for chlorophenolic,2,3,7,8 TCDD and 2,3,7,8 TCDF sampling. Such future requests will be evaluated in accordance with 15A NCAC 2H.0114. The flow calculations for internal Outfall(s)002 and 003 shall not be subject to accuracy requirements specified under Part 11, Section D.3. This exclusion is similar to that provided for pump log flow calculations. Chemical data for Effluent Guideline parameters(Outfall(s) 002 and 003 parameters+AOX from Outfall 001) shall be submitted to the Division on a quarterly basis or more frequently(January-March,April- June, July-September, October-December). Quarterly submissions shall be due 60 days following the last day of each quarter(Due dates=May 31,August 31,November 30,and February 28). Chemical data shall be submitted on Division-approved DMR forms,with a separate form provided for each month. Permit Number: NC0000272 A. (8.) REQUIREMENTS FOR COLOR ANALYSIS AND COMPLIANCE SPECIAL CONDITION 1. The color reduction requirements contained in this special condition have been derived directly from the mill's efforts to identify possible reduction measures and from the EPA Technology Review Workgroup(TRW report dated August 3,2001)and the EPA Tech Team Report(dated July 25,2001). These requirements are aimed at securing the highest feasible reduction of the mill's effluent color over the permit cycle and for laying the foundation for removal of the color variance by the expiration date of this permit. The EPA Tech Team Report identified three levels of possible color reduction actions(identified in the report as Highest Certainty,Reasonable Certainty and Lowest Certainty). Each of these tiers of reductions have identified specific actions or technologies that when implemented may result in additional color reductions in the mill's effluent. For example,the color reduction goals of the condition in Paragraph 6 of this special condition is premised on the implementation of all the actions of'Highest Certainty: Paragraph 7 of this special condition requires the company to evaluate actions of Reasonable Certainty'. Identified under'Reasonable Certainty'are the technologies of Ozone/Chlorine Dioxide stage for the hardwood bleach line and second stage oxygen delignitication for the pine line. This condition requires the permittee to examine the technical,economic and operational feasibility of implementing these technologies.The review of this required evaluation(Paragraph 7)will be supported by the EPA TRW. Regardless of the outcome of this feasibility analysis,the permittee is required to achieve 3,000-8,000 pounds per day additional color reduction,except to the extent allowed by Paragraph 6. This is considered the equivalent reduction of what would be expected from the installation of the two technologies identified by the EPA TRW process. Color Treatment of the Chloride Removal Process Purge Stream is the color reduction methodology with the'Lowest Certainty'. Therefore,this condition requires the permittee to evaluate potential technologies for treatment of this wastestream and to implement those if shown technologically,economically and operationally feasible. Built into this special condition is a series of regulatory requirements that the permittee achieve reductions of the mill's effluent color consistent with each series of reduction actions. This means that following implementation of the 'Highest Certainty'actions the mill's annual color limit must be reduced by 6,000- 8,000 pounds per day,except to the extent allowed by Paragraph 6. If the implementation of all the actions identified under'Highest Certainty'actually result in better long term effluent quality,this in no way reduces the permittee's responsibility to achieve the color reductions measured by those actions identified as having Reasonable Certainty'of success and determined to be technically,economically and operationally feasible under paragraph 7. The mechanism for applying the overall success of the mill's efforts to reduce color is demonstrated by the actual color performance. This performance will be the basis for limitations established following implementation of the 'Reasonable Certainty'category actions and the process of developing the mill's limitations for the next permit renewal. Again, it is the goal of this special condition to achieve the color reductions identified by the EPA TRW and lay the foundation for removal of the color variance by the expiration date of this permit. 2. The average annual discharge of true color for each calendar month shall not exceed 48,000 pounds per day. The monthly average effluent true color loading shall not exceed 55,000 pounds per day. For the purpose of this permit/variance only, "pounds of true color" is calculated by the following equation: Permit Number: NC00002072 Effluent Flow(ttigd)x Effluent True Color Level-(Platinum Cobalt Units)x 8.34. 3. All samples collected for color analysis and for use in the above calculation shall be measured and reported using the procedure referenced in 39 FR 430.11 (b)(May 29, 1974)-true and apparent color or as amended by the EPA. 4. Blue Ridge Paper,in accordance with activities underway at the mill and in response to the work of the EPA Technology Review Workgroup(EPA TRW),has already begun the process of identifying and implementing technically,economically and operationally feasible process optimization measures,which can be taken to further reduce color discharges from the mill. The permittee is directed to continue evaluating mill operations with the goal of fully identifying opportunities for preventing and controlling measurable black liquor leaks and spills(Best Management Practices -BMPs). Such BMPs include but are not limited to: ➢ Continuous improvement of operating practices so more leaks and spills are recovered rather than discharged to sewer; ➢ Improvement in preparation for planned outages to maximize capture of tank clean-out waste and routing to recovery; ➢ Reduction of clean water that continuously runs into sewers to prevent dilution of smaller spills and facilitate recovery of highly colored wastewaters; and ➢ Improvement in the equipment used for handling of knot rejects to prevent black liquor leaks into the recovery sumps. 5. As indicated in Paragraph 4,the permittee has already begun the process of implementing the specific actions and technologies identified by the EPA Tech Team as having the'Highest Certainty'. The permittee is directed to implement all the specific actions and technologies the EPA Tech Team Report identified as having the'Highest Certainty'. The specific action items identified as having the 'Highest Certainty'include: Process Optimization, Improved black liquor leak&spill collection and control, and BFR reliability improvement. These 'Highest Certainty' action items and technologies shall be implemented in sufficient time to generate a sufficient database of representative mill effluent data for statistical analysis by October 1, 2003. By October 1, 2003,the permittee shall submit to the North Carolina Division of Water Quality a report including a statistical analysis of the permittee's monthly average color discharge,mill performance as related to color, all available data necessary to derive the lowest achievable annual average and monthly average color loading limits. By November 1,2003,the Division of Water Quality(in consultation with the Technology Review Workgroup)shall recommend, considering the statistical analysis report submitted by the permittee and the demonstrated performance of the mill, the lowest achievable annual average and monthly average color loading effluent limitations. If the limits determined to be achievable are within or below the target range of 40,000-42,000 pounds per day as an annual average,the limits shall become effective on December 1, 2003,by written notification from the Director. If the limits determined to be achievable by the Division of Water Quality (in consultation with the Technology Review Workgroup)are above the target range,the Permit shall be modified in accordance with North Carolina's permitting process to reflect those limits. Permit Number: NC0000272 r6. Implementation of the'Highest Certainty'action items or technologies shall reduce the annual average color discharge limit 6,000- 8,000 lbs/day,based on the statistical analysis conducted according.to Paragraph 5. Beginning December 1,2003,upon written,notification from the Division of Water Quality the annual average discharge of true color shall not exceed 40,000- 42,000 pounds per day. However, if by November 1,2003, the Division of Water Quality(DWQ), in consultation with the Technology Review Workgroup', and the NPDES Committee agree that there are overwhelming technical,economic,or operational barriers to the Permittee's ability to attain a 40,000-42,000 lbs/day annual color loading limit,DWQ shall recommend to the NPDES Committee, alternate interim limits to become effective December 1,2003. At that time,DWQ shall recommend a new effective date for achieving an annual average color loading limit of 40,000-42,000 pounds per day. These recommendations shall be based on what DWQ concludes Blue Ridge Paper can reasonably achieve, giving consideration to the actual demonstrated color levels discharged and the'Highest Certainty'action items and technologies implemented pursuant to Paragraphs 4 and 5. Based on DWQ's recommendations, the NPDES Committee will determine an alternate interim limit to become effective on December 1,2003, and the new effective date for achieving an annual average color loading limit of 40,000-42,000 pounds per day. After the NPDES Committee's final decision, the NPDES Permit will be modified in accordance with North Carolina's permitting process. 7. ' The permittee shall submit to the Division of Water Quality,the Technology Review Workgroup and the NPDES Conunittee by December 1, 2003, a report on the feasibility of achieving a target annual average color reduction within the range of 3,000 and 8,000 pounds per day from the reduction achieved by implementation of the'Highest Certainty'actions. This report shall include . an evaluation of the use of the'Reasonable Certainty'actions identified in the EPA Tech Team Report and any other actions that would result in additional color reductions,actions taken by the permittee to reduce color loading(since permit issuance), and the technical, economic, and operational feasibility of implementing the'Reasonable Certainty'actions on a continuous or intermittent basis,in order to achieve a target annual average color reduction within the range of 3,000 and 8,000 pounds per day. As identified in the EPA Tech Team Report,the'Reasonable Certainty'actions are the technologies of Ozone/Chlorine Dioxide stage for the hardwood bleach line and second stage oxygen delignification for the pine line. The report shall identify specific economic and implementation issues associated with the proposed improvements.The report shall also project expected additional color reduction for each technology evaluated and maximum color reduction possible using the identified technologies.The report shall also include a proposed schedule for implementation of process improvements or installation of technologies required to achieve an additional an effluent color reduction of 3,000-8,000 pounds per day.The permittee shall provide this evaluationlreport,together with an updated report on the results of ongoing and additional planned color reduction activities,to the Division of Water Quality, the Technology Review Workgroup and the NPDES Committee. By February 1,2004,DWQ(in consultation with the Technology Review Workgroup) shall approve or modify the permittees recommended plan for achieving an additional 3,000-8,000 pounds per day reduction to the target annual average. ' The Technology Review Workgroup shall act in an advisory role to the North Carolina Division of Water Quality,and NC DWQ Shall consult with the Technology Review Workgroup prior to making any decisions regarding color reduction activities at the Canton Mill. Permit Number: NC0000272 8. By December 1,2005, the permittee shall submit, as related to the implementation of the process improvements evaluated according to Paragraph 7, a statistical analysis of Blue Ridge Paper's effluent quality performance.This report shall include a statistical analysis of the Blue Ridge Paper's monthly average and annual average color discharge,mill performance as related to color, and all available data necessary to derive the lowest achievable annual average and monthly average color loading limits. By February 1,2006,the Division of Water Quality (in consultation with the Technology Review Workgroup) shall recommend to the NPDES Committee, considering the statistical analysis report submitted by the permittee and the demonstrated performance of the mill, the lowest achievable annual average and monthly average color loading effluent limitations. If the limits determined to be achievable are within or below the target range of 32,000-39,000 pounds per day as an annual average,the limits shall become effective on March 1,2006,by written notification from the Director. If the limits determined to be achievable by the Division of Water Quality(in consultation with the Technology Review Workgroup) are above the target range, the Permit shall be modified in accordance with North Carolina's permitting process to reflect those limits. 9. By December 1, 2004,the permittee shall evaluate color reduction technologies associated with the Chloride Removal Process (CRP)wastestream. The CRP analysis shall concentrate on the technical,economic, and operational feasibility of implementing the applicable technologies on all or a portion of the purge stream. The report shall identify specific economic and implementation issues associated with the improvements.The report shall also project expected additional color reduction for each technology evaluated and maximum color reduction possible using the identified technologies. Though not limited to the following,the report shall include an analysis of the land application of the high chloride wastewater, commercial incineration, coagulant/precipitation technologies, and solidification for land disposal. The Division of Water Quality (in consultation with the Technology Review Workgroup)shall evaluate the feasibility of implementing identified technologies for further color reduction and shall submit to the NPDES Committee by February 1, 2005,DWQ's recommendations regarding color reductions associated with the treatment of the CRP wastestream. If during the course of this evaluation Blue Ridge Paper identifies a technical;economic, and operationally feasible color reduction technology that can be implemented for treatment of the CRP wastestream,the permittee may request that the Technology Review Workgroup review this technology for implementation at the Canton mill. If the Technology Review Workgroup concurs that the identified technology is suitable for the Canton mill and that the color reductions achievable are adequate,the mill's obligation to research additional technologies will be waived after formal notification from Blue Ridge Paper that the identified technology will be installed and placed into operation. This notification shall include language indicating the permittee's commitment to the implementation of the technology, along with a schedule for implementation. The Division of Water Quality will notify the permittee in writing that the proposed implementation schedule is acceptable. 10. By March 1,2006,the permittee shall submit a report to Division of Water Quality,the Technology Review Workgroup and the NPDES Committee on the color reduction efforts as part of the Variance review process (Triennial Review of North Carolina's Water Quality Standards). This report shall also include an evaluation of color in the Pigeon River at the Fiberville Bridge, and an evaluation on the feasibility of complying with North Carolina's Color Standard. Permit Number: NC0000272 11. The 1997 Settlement Agreement contained provisions to limit color in the Pigeon River at the Hepco USGS gauge station. The new effluent limits in this permit are more stringent than the provisions in the 1997 Permit and Color Variance and will result in reduced color levels in the Pigeon River. It is possible to calculate the monthly flow at the Canton gage station above which instream color at the Fiberville Bridge will not exceed 50 true color units. Using the 55,000 pounds per day monthly average true color loading limit(implemented on the effective date of the permit)the flow at the Canton Gage station, which will provide for color less than 50 true color units at the Fiberville Bridge is 171.8 MGD. Therefore,the monthly average color in the Pigeon River at the Fiberville Bridge will be less than 50 true color units whenever the monthly average flow (at the Canton gage station)is greater than 171.8 MGD. 12. The governing flow criterion for true color at Canton is 58.1 MGD(30Q2 stream flow). The flow established, pursuant to Paragraph 11, is greater than this 30Q2 stream flow,therefore,for flows less than the 171.8 MGD at the Canton Gage station but greater than 193.3 MGD(30Q2 flow)at the Hepco gage station, the monthly average color in the Pigeon River at Hepco will be less than 50 true color units. 13. Beginning December 1,2003,the monthly average color in the Pigeon River at the Fiberville Bridge will be less than 50 true color units whenever the flow at Canton is greater than the flow established using the following equation and based on the monthly average effluent limit established per Paragraph 5: Flow_at_Canton_USGS(MGD)—`Monthly AymjM Emuom Colo Linkibldav-12468.3)+31.6+2.4 308.58 For flows at the Canton Gage station less than the flow established here but greater than 193.3 MGD at the Hepco gage station,the monthly average color in the Pigeon River at Hepco will be less than 50 true color units. 14. Beginning March 1,2006,the monthly average color in the Pigeon River at the Fiberville Bridge will be less than 50 true color units whenever the flow at Canton is greater than the flow established using the following equation and based on the monthly average effluent limit established per Paragraph 8: Flow_at_Canton_USGS(MGD)-(Moot"" Meraw Emuem Comr IlmLW/dav-124e8.3)+31.6+2.4 308.58 For flows at the Canton Gage station less than the flow established here but greater than 193.3 MGD at the Hepco gage station, the monthly average color in the Pigeon River at Hepco will be less than 50 true color units. 15. The potential exists that there could still be periods of time corresponding to periods of lower flow in the river,when color at Fiberville might exceed 50 true color units. Therefore,the permittee shall continue to implement the approved Low Flow Contingency Plan for mitigating the occurrence and degree of this potential exceedence. 16. The permittee shall not increase the mill's pulp production capacity during the term of this permit, unless the permittee can demonstrate that the increased production can be achieved while reducing color loading. In addition, increasing the mill's pulp production capacity may require permit revision in accordance with North Carolina's NPDES Permitting rules. Permit Number: NC0000272 17. The NPDES Permit shall be subject to reopening in order to modify the color requirements based upon the following and in association with the required triennial reviews: ➢ Any breakthrough in color removal technologies. Such breakthroughs shall be brought to the NPDES Committee for consideration,by Blue Ridge Paper and the Division of Water Quality,as soon as they are discovered. ➢ An acceptable statistical analysis of effluent color discharge data demonstrating significantly better color removal performance than that currently prescribed in the variance and permit, except as noted herein. ➢ Successful application of end-of-pipe color reduction technology or in-mill color minimization effort that results in significant and measurable reduced mass color discharge. 18. The transfer of this NPDES permit will not proceed until any successor-in-interest to the current permittee has agreed to accept the provisions of this permit and request and received from the NPDES Committee a transfer of 2001 Revised Color Variance. Permit Number: NC0000272 A. (9.) DIOXIN MONITORING SPECIAL CONDITION The permittee shall perform the analyses for dioxin and dibenzofuran as outlined'below: Sampling Point Monitoring Re uirements 'Measurement Sample Type Frequent Influent to Wastewater Quarterly Composite Treatment Plant' Effluent Quarterly Composite Sludge Annual Composite Landfill Leachate Annual Composite 1. The samples shall be analyzed for 2,3,7,8-TCDD and 2,3,7,8 TCDF in accordance with EPA Method 1613. A single sample may be analyzed. Alternatively,the sample volumes may be collected to enable the sample to be split(duplicate analysis).The Minimum Level in the effluent for 2,3,7,8- TCDD and 2,3,7,8 TCDF by EPA Method 1613 is 10 pg/l. 2. The samples shall be analyzed for the full range of dioxin and furan isomers as identified in the list below and shall be in accordance with EPA Method 1613. A single sample may be analyzed. Alternatively,the sample volumes may be collected to enable the sample to-be split,(duplicate analysis).The minimum level using these methods for the purpose of compliance evaluation is considered to be 10 picograms per liter DIOXIN DIBENZOFURAN Isomer Isomer 2,3,7,8 TCDD 2,3,7,8 TCDF 1,2,3,7,8 PeCDD 1,2,3,7,8 PeCDF 2,3,4,7,8 PeCDF 1,2,3,4,7,8 HxCDD 1,2,3,4,7,8 HxCDF 1,2,3,7,8,9 HxCDD 1,2,3,7,8,9 HxCDF 1,2,3,6,7,8 HxCDF 1,2,3,6,7,8 HxCDD 2,3,4,6,7,8 HxCDF 1,2,3,4,6,7,8 HpCDD 1,2,3,4,6,7,8 HpCDF 1,2,3,4,7,8,9 HpCDF If dioxins or dibenzofurans are detected in the effluent above the minimum level, the permittee shall initiate more frequent monitoring of sludge and landfill leachate. The dioxin and dibenzofuran monitoring as stipulated in this condition shall continue until such time that the fish consumption advisory is completely lifted in North Carolina, or if after sufficient data has been generated, statistical analysis indicates that the bleach plant effluent does not contain reasonable .potential to exceed the permitted limits. Additional Requirements Fish tissue analysis shall be performed in accordance with the Division of Water Quality approved monitoring plan,which will be reviewed as necessary. The monitoring plan is an enforceable part of this permit. All dioxin data collected as part of this monitoring requirement will be reported as required in the plan, no later than 1 00 days after sampling. A. (10.) DISSOLVED OXYGEN SPECIAL CONDITION Permit Number: NC0000272 The permittee shall maintain an average daily dissolved oxygen concentration of not less than 5.0 mg/l with a minimum instantaneous value of not less than 4.0 mg/1 at River Miles 62.9 (DNI) and 57.7 (DN2). The permittee shall operate oxygen injection facilities at the outfall structure, at 0.9 miles downstream of the discharge, and at 2.1 miles downstream of the discharge, as necessary,to comply with this requirement. These facilities shall be operated in a manner which will maintain the water quality standard for dissolved oxygen in the Pigeon River downstream of the discharge. Blue Ridge Paper shall report the date and duration of oxygen injection use as a supplement to the monthly Discharge Monitoring Report (DMR)forms. If the dissolved oxygen drops below 5.0 mg/L at station DN2 then monitoring shall be required at stations DN3 and DN4. A. (11.) TOWN OF CANTON INFLOW AND INFILTRATION SPECIAL CONDITION The permittee shall make continued efforts to promote reduction of inflow/infiltration to the Town of Canton's wastewater collection system. G A. (12.) WATERVILLE RESERVOIR SAMPLING SPECIAL CONDITION Sampling for Waterville Reservoir shall be conducted once annually during 2002 and 2004. Sampling shall be performed during a low flow period to correspond with the fish tissue study (see A. (9.)Dioxin to Monitoring Special Condition). o cP Sampling shall be performed at Waterville Reservoir prior to Laurel Branch,Waterville Reservoir near Wilkins Creek and Waterville Reservoir near the dam. Each location shall be sampled for the following parameters: C PARAMETERS[ Temperature (` Dissolved Oxygen (6 (d Conductivity H P 0 Total Nitrogen 3 �1 0 Nitrite+Nitrate 0 Ammonia TKN PO4 Total Phosphorus Chloro hyll-a 0 Secchi Depth P All samples shall be collected at 0.1 meters beneath the surface of the water in the lake. A. (13.) TEMPERATURE VARIANCE REVIEW SPECIAL CONDITION 0 During the next permit renewal,Blue Ridge Paper shall complete an analysis of temperature and shall 4r submit a balanced and indigenous species study,no later than May 1, 2006. As part of this analysis,Blue F y� Ridge Paper shall submit a complete temperature variance re Dort documentingthe need for a continued 1 tem erature variance. =pp The study shall be performed ih the Division of Water Quality approved plan. Request for revisions to this plan shall approval no later than March 1, 2005. The temperature analysis and the balanced and i plan shall conform to the specifications outlined in 40CFR 125 Subpart H and the EPGuidance Manual,dated 1977. T S a oo I rDepartment of Environment and Natural Resources on of Water Quality Sheet For NPDES Permit NC0000272 0 � Facility Information Applicant/Facility Name': Blue Ridge Paper Company Applicant Address': P.O. Box 4000 Facility Address': 175 Main Street Permitted Flow ,',': 29.9 MOD Type of Waste'.4•': Industrial, domestic, stormwater, and landfill leachate Facility/Permit Status°: Renewal CounW,4,1: Haywood Miscellaneous Receiving.Stream',': Pigeon River Stream Classification": C 303(d) Listed?': Yes - Fish Advisory, Dioxins SubbasO: 04-03-05 Drainage Area (n: [calculated] 130 mil Summer 7Q10 (cfs 52 cfs at Canton and 120 cfs at Hepco Winter 7Q10 (cfs) . 63 cfs at Canton and 183 cfs at Hepco Average Flow (cfs)6: 325 cfs at Canton and 677 cfs at Hepco IWC (%): 100% (See Text Below) Primary SIC Code: 2321 Regional Office: Asheville USGS Topo Quad: Canton (E 7 SE - State Grid) Permit Writer: Michael Myers Date: April 11, 2001 SUMMARY Blue Ridge Paper Products Inc. has requested renewal of their National Pollutant Discharge Elimination System(NPDES) discharge permit NC0000272 allowing disposal of industrial, stormwater, municipal and landfill leachate wastewaters to waters of the state. The NPDES permit will expire on November 30, 2001 and the application for renewal was received on February 23, 2001. This fact sheet summarizes the rationale used to develop the North Carolina Division of Water Quality's recommendations for the draft perfnit. BACKGROUND Blue Ridge Paper is an employee-owned and operated integrated, elemental chlorine free (ECF) bleach kraft pulp and paper mill in Canton, North Carolina. Processes at the mill include a pine bleach line; hardwood bleach line, paperboard and fine paper production lines. Pine and hardwood chips are transported to the site via rail or truck and subsequently processed into pulp for paper or paperboard production. In or around 1993, Champion Paper (now Blue Ridge Paper) initiated a $300 million dollar modernization project termed the Canton Modernization Project. This project eliminated the use of elemental chlorine and implemented significant changes to both the pine and hardwood bleaching lines. The mill upgrade included two changes that dramatically improved the mills environmental impact. The first major change was the use of oxygen delignification. This process is used to separate the lignin from the fiber. This resulted in significant improvement in the mills environmental performance. The sec*ond major change was'the implementation of full-scale bleach'filtrafe'recycle (BFR) on the pine bleach line and pilot-scale bleach filtrate recycle ("20%) on the hardwood bleach line. For a more detailed description of the,mill improvements, refer to the Canton Modernization Project Section below. Fact Sheet NPDES Renewal Page 1 The Canton Modernization Project greatly reduced the wastewater generated and eventually discharged to the Pigeon River. Even with these improvements, significant quantities of wastewater are generated ll in the production of pulp and paper and proper treatment prior to discharge is required. Wastewater generated by the Canton Mill, along with the Town of Canton's domestic wastewater, is treated at Blue Ridge Paper Wastewater Treatment Plant. The treatment plant is a 29.9 MGD wastewater treatment system consisting of the following unit processes: • Grit Chamber • Bar screens • Lift pumps • Polymer addition • pH control (CO2 injection or H2SO4 backup) • Three primary clarifiers • Nutrient feed • Aeration basins • Three secondary clarifiers • Residual belt presses • Effluent flow measurement • Cascade aeration(with oxygen injection) • Oxygen injection facilities Solids at this facility are deposited into an on-site dedicated landfill. The history of this mill, under the ownership of Champion Paper and now Blue Ridge Paper, has been extremely controversial. Under Champion Paper, the environmental impacts of the Canton Mill were noted by concerned citizens, environmental groups, the State of Tennessee and the United States Environmental Protection Agency (EPA). The issues raised by these individuals and groups contributed to the Canton Mill's improved environmental performance and resulted in a settlement agreement issued January 14, 1998. The controversy has centered around four main issues emanating from the mill's discharge: color, temperature, oxygen consuming waste and dioxin, and a brief synopsis follows. Color On July 13, 1988, Champion Paper was granted a variance to North Carolina's narrative color standard. The EPA subsequently revoked North Carolina's authority to issue a NPDES permit to Champion Paper Products facility in Canton, North Carolina. In 1994, the EPA returned NPDES permitting authority for the Canton Mill back to North Carolina's Division of Water Quality. During the permit renewal the original color variance was modified and both were issued around December 11-12, 1996. As outlined above over the course of this variance the mill has initiated significant improvements, which have dramatically reduced the color loading. The Division is not recommending or proposing any color limits or conditions at this time. The Technical Review Workgroup (TRW), headed by the EPA, are developing the color limits and conditions. After receiving the TRW recommendations, this fact sheet will be revised to reflect the Technical Review Workgroups findings. Temperature The facility first requested and received a 316 (a) variance (granted by EPA) for temperature on 8/6/85. This determination demonstrated that the effluent limitations relating to the thermal component of the Champion discharge were more stringent than necessary to assure protection and propagation of a balanced indigenous population of shellfish, fish, and wildlife in the Pigeon River. Therefore, the 316(a) determination was approved based on protection of the appropriate use classification of the Pigeon River. The temperature variance was reviewed and renewed as part of the Triennial Review in 1997. Oxygen Consuming Waste An EPA approved model predicted that even with a BOD5' loading of 1209 lb/day (5.0 mg/L at 29 MGD) that the dissolved oxygen in the Pigeon River would not be protected. Since Blue Ridge Paper can not comply with such stringent limitations, an instream method was implemented to protect the dissolved oxygen in the receiving stream. For further discussion on this subject refer to the convention pollutant section below. BOD5 is an analytical method used to estimate the biochemical oxygen demand. Fact Sheet NPDES Renewal Page 2 foxins Elevated levels of dioxins were found in fish tissue in the Pigeon River. Subsequently, a fish consumption advisory was issued for sport fish; catfish and carp. Since the Canton Modernization Project the Canton Mill has not discharged any detectable levels of dioxin to the Pigeon River and dioxin in fish tissue continue to decline. Currently, a fish consumption advisory continues for-carp and catfish. North Carolina has lifted the advisory on sport fish. However, the State of Tennessee continues to post a fish consumption advisory for red breasted sunfish. As noted above, the NPDES Permit issued to Blue Ridge Paper continues to be highly controversial. In order to facilitate input from all interested parties, the North Carolina Division of Water Quality is presenting this pre-draft permit and fact sheet soliciting comments. In order to ensure that the date ' agreed upon in the Settlement Agreement for the public hearing is held by July 30, 2001, a very tight schedule must be maintained therefore, the Division requests comments on this pre-draft permit be received by May 31, 2001. After receiving comments, the Division will revise this pre-draft permit and release a draft permit in or around June 19, 2001. At this point, interested parties will get a second opportunity to comment. STREAM CONDITIONS The facility discharges to the Pigeon River near Canton, North.Carolina. The Pigeon River from Canton to Hurricane Creek is listed as an impaired water, according to North Carolina's 2000 Draft 303(d) List, due to a fish consumption advisory for dioxins. Recent data indicate that the dioxin levels in fish tissue continue to decline. There has been no detection of 2,3,7,8 TCDD in sport fish since 1995 and no detection of 2,3,7,8 TCDD in catfish since 1997. 2,3,7,8 TCDD continues to be detected in carp, though levels continue to decline. The Pigeon River has been experiencing extremely low flows, with flows often less than the 7Q10 flows of 52 cfs (near Canton). Curtis Weaver, with the USGS, provided the updated low flow statistics noted above using data from 1933 through 1999. The low flow statistics at Canton include the influence of Lake Logan, which was constructed in 1932. The low-flow statistics at Hepco include the influence of both Lake Logan and Lake Junaluska (constructed in 1913). This reflects the current hydrography within the watershed and does not reflect conditions prior to construction of the lakes. The impact of this reevaluation of the low flow statistics is the that the lowest seven day average flow expected once in ten years (7Q10) has been reduced from 54 cfs to 52 cfs. This affects the instream waste concentration which is used to determine the limits for the toxicity testing (discussed later). INSTREAM MONITORING The current permit requires Blue Ridge Paper to conduct an extensive instream monitoring program consisting of 12 monitoring sites (1-upstream of mill in Pigeon River, 3-Waterville Reservoir, and 7- downstream of mill in Pigeon River and 1-Big Creek; See Figure 1 and Table 1). Instream Monitoring by Parameter Blue Ridge Paper is required to monitor fecal coliform upstream (at station UP) and downstream of the discharge (at station DNI). Analysis indicates no discernable difference between the upstream and downstream fecal coliform levels. Upstream fecal coliform is generally in the range of 100 to 200 /100ml. The same trend is evident at the downstream sampling point. These data suggest that Blue Ridge Paper does not contribute significant levels of fecal coliform. Monitoring of the effluent is sufficient to monitor the mill's impact on the river. Blue Ridge Paper has volunteered to conduct upstream sampling and this requirement will remain as a condition in the permit. Thus, the Division's recommendation is the elimination of the downstream fecal monitoring and once per week fecal monitoring upstream. Blue Ridge Paper is required to monitor conductivity upstream (at station UP) and downstream (at station DN1). There is a significant increase in conductivity between the upstream and downstream monitoring sites. Conductivity measurements are less than 50 umhos/cm'- at the upstream monitoring station and generally greater than 250 umhos/cm' at the Fiberville Bridge. This increase in conductivity is expected since conductivity is a measure of inorganic material. Thus, the Division's recommends that conductivity monitoring continue as required by 15A NCAC 2B .0508(d). Fact Sheet NPDES Renewal Page 3 Figure 1. Instream Monitoring Stations for Blue Ridge Paper Products— Canton Mill. /6bbn pe]•MCRN6bb LN. 9b..n 9e.9-Aee..9i9 cn.k tlen a.e-M.pen ((( .........M. snwanr.Aeaw ara. •Sa/�P• •Ric land C et L\ )� \smi<n ea9-fb.nm.9n49. / br 9.e-99.9.✓n a 9Y.RI99...... USGS Sites Primary Highways "V Pigeon River Hydrography NPDES Discharger Municipal boundaries The facility is required to monitor 5-day Biochemical Oxygen Demand (SODS) upstream at station UP and downstream of the discharge at the station DN7. Levels of BOD5 have been less than 2.0 mg/L. Based on this information and the Division's lack of need for the data, it is recommended that instream BOD5 monitoring be eliminated from the permit. Fact Sheet NPDES Renewal Page 4 FTable 1. Instream Monitoring Requirements According to the 1997 NPDES Permit and Color Variance. SF eam Mile Location uescription Parameter krequency Designation Marker Pigeon River upstream ot the emperamre at y waste treatment plant outfall D.O. Daily (prior to mixing with the BOD5 ][Week discharge) Conductivity Daily Color 2/Week Flow Daily Fecal coliforrtt I/Week Pigeon River at Fiberville Bridge Temperature Daily D.O. Daily Conductivity Daily Fecal Coliform ]/Week Color 2/Week Pigeon River Above Clyde I emperamre Daily D.O. Daily Pigeon River Below Clyde TemperatureI/Week D.O. ]/Week Color 2/Week Pigeon River at NCSR 1625 Temperature ee bridge D.O. ]/Week Color 2/Week Pigeon River at hepco TemperatureI/Week D.O. ]/Week Color 2/Week Flow Daily Waterville Reservoir Annually DN6 26.0 Pigeon River prior to mixing Color2/Week with Big Creek Mouth ot Big Creek prior to Color2/Week mixing with the Pigeon River Pigeon River at Browns Bridge Temperature ee ( NC/IN State Line) D.O. I/Week BOD5 ]/Week Color 2/Week Blue Ridge Paper monitors temperature upstream at station UP and downstream at all monitoring stations except station DN6 and station BC. Comparing upstream to downstream, see Figure 2, the temperature difference ranged from between 1.78 °C and 11.65 °C. At no time did the monthly average temperature of the Pigeon River exceed the permitted limits of 32 °C (summer) or 29 °C (winter). Blue Ridge Paper monitors dissolved oxygen (DO) at all the instream stations except station DN6 and station BC. Over the period of review (1998 —2000), dissolved oxygen did not drop below the North Carolina's standard of 5.0 mg/L for Class C streams at any of the instream monitoring locations. Figure 3 summarizes the results of this analysis. During the previous permit cycle, an EPA-approved computer model indicated that BODS limits were required to protect North Carolina's instream dissolved oxygen standard of 5 mg/L for Class C waters. An economically feasible end-of-pipe technology capable of consistently treating to levels necessary to meet the limits specified by the model did not exist. North Carolina agreed with the continuation of the requirement that Blue Ridge Paper meet the instream dissolved oxygen standard by use of sidestream oxygen injection facilities. Blue Ridge Paper maintained these oxygen injection facilities at the effluent and at approximately 0.9, 2.1, and 3.7 miles downstream of the discharge. The previous NPDES permit only required Blue Ridge Paper to maintain the oxygen injection facilities located 0.9 and 2.1 miles downstream. To ensure compliance with the above requirement, the average daily instream dissolved oxygen levels at stations DNl, DN2 and DN3 were required to equal or exceed 5.0 mg/L and the minimum instantaneous instream values were required to be greater than or equal to 4.0 mg/l. If dissolved oxygen drops below the,prescribed,values B1ue.Ridge Paper shall utilize the instream dissolved oxygen injection stations to increase the dissolved oxygen in the river. Fact Sheet NPDES Renewal Page 5 This method fulfilled the requirements of 40 CFR 125.3 (f). Blue Ridge Paper has compiled an extensive database on instream dissolved oxygen concentrations and stream flow. These data suggest that the dissolved oxygen sag occurs at station DN2. Figure 2. Temperature in the Pigeon River Upstream and Downstream of Blue Ridge Paper's NPDES Discharge. 35 Permitted Limits 30 SmnwLW=rC xo� ftiV i&SC a«rc 25 L 20 �Stegan UP n — StaUw ON7 n �Delta T E 15 Permed ' =13.9'C 10 5 0 Nov-98 Feb-99 May-99 Aug-99 DeG99 Mar-DO Jv,FDD Oct-00 Jarf01 Apr-01 71me Figure 3. Average and Minimum Dissolved Oxygen in the Pigeon River from River Mile 63.5 to the NC/TN State Line. (Average DO* _ In (DO)) 12.00 10.00 8.00; m E m �Averege DO tMnmum 6.000 —�Q®ndard �i — Average DO' 5 a - n —Do BBP ffimbarp NUfFliNSffieLmD 2.00 0.00 70.00 60.00 50.00 40.00 30.00 20.00 10.00 0.00 River Mlle Fact Sheet NPDES Renewal Page 6 rdata ons DN2 and DN3 were included because the dissolved oxygen model predicted that the DO sag rred in this area and because they represented monitoring locations upstream and downstream of e's discharge. The Town of Clyde has recently removed their discharge and the Division has ved a letter from the Town requesting rescission of the permit. Based on a review of the instream and the removal of Clyde's discharge, it is recommended that the dissolved oxygen compliance at station 55.5 be eliminated. The Division reviewed the 1998 through 2000 instream dissolved oxygen data. Over this time period, Canton,North Carolina has experienced extreme drought conditions and flow in the Pigeon River has often dropped below the updated 7Q10 stream flow. Under these conditions, the lowest dissolved oxygen level observed in the North Carolina portion of the Pigeon River was 5.0 mg/L and occurred at river mile 57.7. Additionally, a review of the average daily instream dissolved oxygen data and the average over this time period indicates that the dissolved oxygen sag occurs at river mile 57.7. It is worthwhile to note that over the term of the previous permit that the instream oxygen injection facilities were not operated for compliance purposes. Based on this analysis, the compliance point and monitoring requirement at river mile 55.5 has been dropped. The oxygen injection facilities will continue to be maintained at the effluent, 0.9, and2.1 miles downstream, and used as necessary to maintain an instream dissolved oxygen level of 5 mg/l. The condition to maintain the instream dissolved oxygen stations shall remain a condition of the permit until such time that the permitted loading of oxygen consuming waste to the Pigeon River is less than or equal to that proposed by an appropriate water quality model. If dissolved oxygen at station 57.7 drops below 5.0 mg/L, the facility is required to monitor dissolved oxygen at river mile 55.5 and 53.5. Instream monitoring continues to be required in order to assess Blue Ridge Paper 's impact on the Pigeon River and to ensure that the dissolved oxygen standard is maintained within the river. Color Currently, Blue Ridge Paper is required to monitor station 24.7 twice per week. North Carolina is recommending that the color compliance point be moved to the Fiberville bridge, however final recommendations are pending the Technical Review Workgroups evaluations and recommendations. Currently, the compliance point for color has been moved to Hepco station within North Carolina, therefore DWQ recommends that,the mill monitor this station2/week during the summer and once per week during the winter. It is recommended that the color variance be issued for 5-years and reviewed after three years. This is currently allowed by the EPA, as long as reopener clause is contained within the NPDES permit. The Technical Review Workgroup (TRW)has not completed their evaluation and recommendations, therefore comments regarding color are pending the findings of the TRW. Compliance Summary The facility has been in compliance with permit conditions during this cycle. Toxicity Testing Current Requirement: Chronic toxicity limit monitored quarterly @ 87% In December 1999 the facility reported a chronic level of 81, with the following two months greater than 100. All other toxicity tests over the past four years were greater than the stipulated 87%. The toxicity testing requirement is placed on all major facilities and other facilities with complex wastestreams. The toxicity limit is based on the instream waste concentration under 7Q10 conditions (52 cfs updated April 2001). For Blue Ridge Paper, the instream waste concentration was determined by also accounting for the out-take of surface water from the facility (31.6 MGD, as per application) and water withdrawal by the Town of Canton (allocated 6.8 MGD). Therefore, the instream waste concentration was determined to be 100%under 7Q10 conditions. The Division has.set a ceiling on the toxicity test of 90%, this was done because of difficulties associated with averaging toxicity test with limits of 100%. TheDivision feels that 90% is sufficiently,sthrigent to assess.the chronic toxicity of an effluent, while allowing for the averaging of multiple tests. Recommended Requirement: Quarterly Chronic Toxicity @ 90% Mar, Jun, Sep, Dec Fact Sheet NPDES Renewal Page 7 Blue Ridge Paper is required to perform the NC Whole Effluent Toxicity Test or an equivalent method (as approved by the Division) on a quarterly basis at 90%. Any equivalent method shall also be performed on a quarterly basis. Toxicant Analysis Using the self-monitoring data required per the NPDES permit, reasonable potential analyses were conducted on the following toxicants: mercury, zinc, cadmium, selenium and silver. The standards used for the analysis are consistent with North Carolina standards for a class C waterbody. Cadmium—Based on the Division's analysis of self-monitoring data, this discharge does not pose a reasonable potential to cause a violation of the North Carolina stream standard for cadmium. Effluent monitoring of cadmium shall continue since cadmium continues to be detected in the effluent. Mercury —Based on the Division's analysis of self-monitoring data, this discharge does not pose a reasonable potential to cause a violation of the North Carolina stream standard for mercury. Additionally, all mercury samples analyzed since January 1999 have been below North Carolina's accepted detection level of 0.2 µg/L. Results from the Division's 1996 Fish Tissue Mercury Assessment on the Pigeon River indicate that the mercury levels found that "total mercury results were comparable to 'background' levels expected for fish across North Carolina." Based on the findings in this report and the 'Reasonable Potential' Analysis, it is recommended that mercury monitoring be removed from the permit. Silver-Based on the Division's analysis of self-monitoring data, this discharge does pose a reasonable potential to cause an exceedence of the North Carolina's Action Level Standard for silver. Numerical limits for silver are not being included since silver is an action level water quality standard and the biomonitoring requirements are adequate to control toxicity due to the presence of silver. Though no limit is proposed, if the facility experiences chronic toxicity violations, the discharge will be re- evaluated and a silver limit may be implemented according to the Division's Action Level Policy. Selenium —The Division's analysis indicdtes that the maximum predicted concentration for selenium is greater than the allowable concentration. This analysis included only seven data points, with six data points below the quantitation level. One sample indicated the presence of selenium, however the concentration reported was at the quantitation level for the method. Additionally, the QA/QC data questions the validity of this data point. However, the Division has limited Blue Ridge Paper for Selenium. After collecting for one and half years (six data points) of data, the facility can request that the Division review the Selenium data for possible elimination of the limit. Zinc-Based on the Division's analysis of self-monitoring data, this discharge does poses a reasonable potential to cause an exceedence of the North Carolina's Action Level Standard for zinc. Numerical limits for zinc are not being included since zinc is an action level water quality standard and the biomonitoring requirements are adequate to control toxicity due to the presence of zinc in the facility effluent. Though no limit is proposed, if the facility experiences chronic toxicity violations the discharge will be re-evaluated and a zinc limit may be implemented according to the Division's Action Level Policy. Monitoring requirements for zinc are consistent with 15A NCAC 2H .0508 (d). OXYGEN CONSUMING WASTE POLLUTANTS A site-specific Best Available Technology (BAT)based limit was calculated to determine the monthly average 5 - day biochemical oxygen demand (BOD5) limit. A site-specific BAT approach was used because North Carolina's Division of Water Quality continues to agree that an economically feasible end-of-pipe technology capable of reliably meeting the water quality limit specified by the existing model does not exist at this time and no violations of the dissolved oxygen in the river have been observed in recent years. The North Carolina Division of Water Quality's recommendation for the draft permit BOD5 limit is established based on the demonstrated level of performance for the existing treatment plant. Data on treatment plant performance and influent loading since the Canton Modernization Project (1998 through 2000) was evaluated and examined for outliers. The maximum influent loading and lowest treatment plant performance were used to develop the monthly average BOD5 limit. The data set was sufficient to account for the day to day variability of the treatment system. Fact Sheet NPDES Renewal Page 8 rthe r the time period evaluated, the-treatment plant has performed extremely well. The lowest percent val was 96.9% and the highest influent loading was 414.9 mg/L. Based on this analysis, North lina's Division of Water Quality recommends a monthly average BOD5 loading of 3205.0 lbs/day. limit presented in the draft permit represents and a 71-ton per year reduction in BOD5 loading to igeon River. Because Blue Ridge Paper has oxygen injection facilities in place to maintain the instream dissolved oxygen standard should instream dissolved oxygen dictate a need, Blue Ridge Paper complies with the conditions set forth by 40 CFR 125.3 (f). The methodology used for the daily maximum 5 -day biochemical oxygen demand (BODO limit was recommended during the previous permit cycle. A site-specific daily maximum to monthly average multiplier was used for determination of the recommended daily maximum limit. Using this methodology and reviewing data since the Canton Modernization Project (1998 -2/2001) the recommended daily maximum limit based on a multiplier of 3.4 (daily maximum/monthly average) is 10897 lb/day. The limit proposed represents an achievable level and approximately a 12.5%reduction in the daily maximum BOD5 limit. Ammonia monitoring requirements are included in the permit to provide data concerning levels.of ammonia discharged to the Pigeon River(which may affect instream dissolved oxygen). Effluent dissolved oxygen is limited at no less than 6 mg/1 based on the above discussion. Daily monitoring is.required based on 15A NCAC 2B .0508 (d), Paper and Allied Products, Class IV facility. NUTRIENT POLLUTANT ANALYs1s Total phosphorus and total nitrogen monitoring is required by 15A NCAC 2b .0508 (d) (2) (A). Monthly monitoring is required to assess the contribution of nutrients from Blue Ridge Paper and the potential impact to Waterville Reservoir. Waterville Reservoir is to be monitored once annually (during opposite years of CP&L's montioring) to assist in the continued characterization of nutrient impacts to the lake. TOXICANTS There is currently a fish consumption advisory due to dioxin for the Pigeon River downstream of the discharge. Although the advisory was initially in effect for consumption of all fish species, this advisory has been reduced to carp and catfish species only, reflecting continued improvements in the river. Currently, Blue Ridge Paper is required to monitor dioxin and dibenzofuran isomers quarterly from the influent, sludge, landfill leachate, and effluent. Based on an evaluation of the data, the Division is recommending a revision to the special condition requiring dioxin and dibenzofuran isomers monitoring.An improved knowledge of the dioxin and dibenzofuran isomers indicates that only 2,3,7,8 TCDD and 2,3,7,8 TCDF are pollutants of concern. Therefore, it is recommended that the dioxin isomer special condition be modified to require monitoring only for 2,3,7,8 TCDD and 2,3,7,8 TCDF. It is further recommended that the monitoring.frequencies be modified based on the fact that measurable quantities of dioxins have not been detected in the influent (since 1998), the effluent(since 1996), sludge (since 1996) and the landfill leachate (since 1996). r An effluent limit for 2,3,7,8 TCDD continues -based on the Divsion's Draft Dioxin TMDL for the Pigeon River. Currently, NC DWQ and EPA are negotiating on the final TMDL value. The value represented in the pre-draft permit represents North Carolina's recommendation. The TMDL will be publicly noticed at the same time that the hearing and draft NPDES permit is noticed. Annual fish tissue analysis shall continue to be performed by the facility in accordance with the monitoring plan approved by the Division until such time that the fish advisory is lifted in both Tennessee and North Carolina. Trichlorophenol/Pentachlorophenol limits and monitoring is not required. The pernittee has certified that chlorophenolic biocides are not used at the facility. This certification eliminates the requirement to include effluent limits for these two parameters based on 40 CFR 430. However, if the facility changes future operations to include chlorophenolic biocides, limits and monitoring will be required. Fact Sheet NPDES Renewal Page 9 OTHER POLLUTANTS OF CONCERN The total suspended solids (TSS) limits were calculated using the EPA promulgated Effluent Guidelines for the Pulp, Paper, and Paperboard Point Source Category and compared to existing limits. The TSS limits contained in the current NPDES permit are more stringent than the calculated federal effluent guidelines since the current limits are based on the 1993 proposed guidelines for the oxygen delignification process. The Division recommends that the existing TSS limits remain unchanged for this permit cycle. North Carolina does not have a numeric standard for TSS. The rules specifically regulate floating solids, settleable solids, and sludge deposits fref. 15A NCAC 2B .0211(3)(c)]. The draft permit restricts floating solids. Both benthic and IBI studies have indicated further improvement to the Pigeon River. Therefore, a monthly average TSS limit of 12,549 lbs/day is recommended and a daily maximum TSS limit of 49560 lbs/day is recommended. Daily monitoring is required based on 15A NCAC 2B .0508 (d), Class IV facility. The temperature requirement is based on a Section 316 (a) variance determination was accepted by the NC Environmental Management Commission October 11, 1984 and approved by EPA August 6, 1985. In making the recommendation to retain the current 316(a) variance, note that a balanced and indigenous population was found in 1984. The 316(a) variance for Champion was also retained during the 1992 Triennial Review. Both benthic macroinvertebrate and fish community studies have shown improvement below the Canton Mill since the post Canton Modernization Program. Staff reviewed existing temperature data and although some improvement has occurred (most likely due to overall effluent flow decrease), Blue Ridge Paper still cannot meet the North Carolina temperature requirement as indicated in Figure 2 above. Final recommendations regarding the temperature variance are pending Blue Ridge Paper's report on temperature due June 1, 2001. However, it is anticipated that this permit will continue the 316(a) variance and require studies to be completed prior to the next permit cycle to enable re-evaluation. The flow limit is based on Blue Ridge Paper's current flow values and post-CMP production plus 0.9 MGD for the Town of Canton's wastewater. Future plant improvements may reduce the contribution of the mill's wastewater, however the Town of Canton is proposing to increase their contribution to the treatment plant as they expand Canton's urban boundary. Since flows are currently approximately 80% of the permitted capacity, the Division recommends that the flow limit remain unchanged. During the next permit cycle the flow limit should be re-evaluated and if appropriate adjusted downward. Due to potential inflow/infiltration from the Town of Canton, the Division continues the provision that requires Blue Ridge Paper to work with Canton to reduce I/I problems. Chemical Oxygen Demand (COD) monitoring is required to assess the potential impact of chemical oxygen demand from the Blue Ridge Paper wastewater effluent. Neither federal guidelines nor NC water quality standards require a limit for COD. Though no limit is proposed, the EPA has reserved COD for potential future limits. Therefore, COD monitoring will be continued. Limitations for fecal coliform are based on the contribution of domestic wastewater from the Town of Canton and the requirements of 15A NCAC 2B .0211 (b) (3) (E). Metals toxicity is a function of water hardness, since Blue Ridge Paper has demonstrated reliable compliance with toxicity, the Division recommends the elimination of hardness monitoring. Conductivity monitoring is required based on 15A NCAC 2B .0508 (d), Paper and Allied Products (Water Quality Limited Facilities), for a Class IV facility. Monitoring for total residue/total dissolved solids is required according to the existing NPDES permit. The required conductivity monitoring is sufficient to assess Blue Ridge Paper's inorganic loading to the Pigeon River. Therefore, the Division recommends removal of total residue and total dissolved solids monitoring from the permit. Limitations for pH 6.0 —9.0 are based on 15A NCAC 2B .0211 (b) (3) (G). Fact Sheet NPDES Renewal Page 10 SSUES ASSOCIATED WITH EFFLUENT GUIDELINE IMPLEMENTATION JRelevant Background Information Over the past five-year permitting cycle, the maximum 12-month production occurred from May 1999 through April 2000. Table 2 outlines the total production of various products generated at the Canton Mill over this time period. Pulp produced at the Canton Mill is supplemented with pine and hardwood pulp purchased from off-site and pulp produced from trim or broke paper off the paper machines. The pulp is then used in paperboard and fine paper production using one of the five paper machines on-site. Table 2. Itemized Production Figures for the Maximum 12 Month Average Production Period. Product Total for 12 Month Period Units Pine Pulp 217,634.48 Air Dried Tons Hardwood Pulp 298,833.91 Air Dried Tons Purchased Pine Pulp 24,306.87 Air Dried Tons Purchased Hardwood Pulp 22,252.21 Air Dried Tons Broke Paper or Trim Pulp 46,559.08 Air Dried Tons Paperboard Production 313,625.90 Off Machine Tons Fine Paper Production 321,264.00 Off machine Tons Blue Ridge Paper has not joined the Voluntary Advanced Technology Incentives Program (VATIP) for existing direct or new direct dischargers as outlined in 40 CFR 430 Subpart B. The VATI Program was set up for new or existing direct dischargers whereby mills agree to accept enforceable effluent limitations and conditions in their NPDES permits that are more stringent than the BAT limitations, in exchange for regulatory and enforcement related rewards and incentives. Blue Ridge Paper will use steam stripping to treat process condensates, rather than hardpiping to the WWTP; thus interface with the Division of Air Quality is not necessary. Relevant Issues Daily effluent monitoring for Adsorable Organic Halides (AOX) is required. AOX is an overall test for adsorbable organic halides, which includes chlorinated organics. Trends in concentration changes have been observed between AOX and specific pollutants (dioxins, chlorinated organics) at pulp and paper mills.' Therefore, any decrease in AOX may also indicate a decrease in chlorinated organics. Limits and daily monitoring for AOX are required in the EPA Cluster Rules. The compliance/monitoring point for the AOX limits shall be as defined in the sampling plan. During the next permit cycle, the Division will review the AOX data for possible reduction in monitoring frequencies. Chloroform monitoring/limits have been added to the permit. During the previous permitting cycle it was determined that the discharge from Blue Ridge Paper did not have a reasonable potential to exceed the allowable level. Therefore no effluent limit is proposed. Limits contained in the NPDES permit.on the bleach plant effluent are based on the EPA promulgated Effluent Guidelines for the Pulp, Paper, and Paperboard Point Source Category. Since Blue Ridge Paper operates two separate fiber lines, there shall be two compliance points for chloroform as stipulated in the sampling plan. In addition to the dioxin limits and conditions stated above dioxins shall be limited and monitored on the effluent from the each bleach plant. 2,3,7,8 TCDD and 2,3,7,8 TCDF limits are based on the EPA promulgated Effluent Guidelines for the Pulp, Paper, and Paperboard Point Source Category. The compliance/monitoring points for each bleach plant is required as stipulated in the sampling plan. Best Management Practices (BMPs) have been added for spent pulping liquors, turpentine, and soap. At this time, Blue Ridge Paper is in compliance with the best management practices stipulated in the EPA promulgated Effluent Guidelines for the Pulp, Paper, and'.Paperboard Point Source Category with one remaining issue. Fact Sheet NPDES Renewal Page 11 The remaining issue deals with the BMP Plan. As part of the EPA promulgated effluent guidelines, facilities, which fall under the jurisdiction of subpart B, must develop a BMP Plan. This plan does not require the approval of any regulatory authority, but must be certified by the mill manager. Currently, the BMP Plan is in the development process and it is anticipated that this requirement will be completed prior to issuance of this NPDES permit. Per 40 CFR 430.24, the daily maximum limits for 12 chlorinated phenolics are "less than Minimum Level" (<ML) as specified in 40 CFR 430.01. The compliance/monitoring point shall be set at the effluent from the bleach plants as outlined in the sampling plan. PROPOSED CHANGES • Monthly average BOD5 limit reduced 71 tons per year to 3205 lb/day. • Daily maximum BOD5 limit reduced 12.5% to 10897 lb/day. • Toxicity testing concentration increased to 90%. • Removal of downstream fecal colifotm monitoring with once per week upstream fecal monitoring. • Removal of instream BODS monitoring. • Remove instream monitoring station 55.5. • Remove instream monitoring station 53.5. • Reduce monitoring frequency at NC/TN monitoring station. • Eliminate mercury monitoring. • A Selenium limit has been added. • The TSS limit remains unchanged. • Trichlorophenol/pentachlorophenol monitoring has been removed from the permit. • The upstream river mile marker now indicates that the upstream monitoring location is located at river mile 63.8. • The dioxin special condition has been modified to eliminate individual isomer monitoring and to reduce the monitoring frequency of the sludge and landfill leachate. • The 2,3,7,8 TCDD effluent limit has been implemented according to the Division's Draft Dioxin TMDL for the Pigeon River. • Two internal outfalls (002 and 003) have been added. • Remove hardness monitoring. • Remove total dissolved solids monitoring. • Remove total residue monitoring. • An AOX limit and daily monitoring has been added to the permit per EPA cluster rules. • Dioxin, chlorophenolics and chloroform limits/monitoring have been added to the effluent from the pine and hardwood line bleach plants per EPA cluster rule. • The BMP special condition has been updated according to the requirement of the EPA Cluster Rule. Recommendations and modifications to effluent and instream color monitoring and limits beyond those outlined above have not been established at this time. The Division is awaiting the recommendations of the Technology Review Workgroup and will incorporate their recommendations, as they become available. This fact sheet represents North Carolina's initial recommendations. The Division will review all pertinent comments received by May 31, 2001,and modify the permit in accordance with current Division procedures. Fact Sheet NPDES Renewal Page 12 Y OPOSED SCHEDULE FOR PERMIT ISSUANCE Pre-draft Permit Issued May 2, 2001 Meeting with Tennessee, EPA and various committees May 8, 2001 Report to NPDES Committee on Temperature and Color Variance May 9, 2001 Interested Party Review Period for Pre-Draft Permit May 31, 2001 DWQ Review of Pre-draft Comments June 15, 2001 Public Notice Draft Permit, TMDL and Public Hearing °June 19, 2001 Public Hearing July 26, 2001 ADDITIONAL INFORMATION CANTON MODERNIZATION PROJECT Prior to 1993, after knotting hardwood brownstock was washed through one of two brownstock washer lines. After washing brownstock was screened using a two-stage fine screening process and bleached in one of the two bleaching lines. The two bleaching lines consisted of seven batch digesters and were operated independently for 'low' brightness and `high' brightness. Since 1993, the hardwood fiberline has incorporated numerous modifications designed to increase mill performance from both an environmental and product quality standpoint. Currently, the hardwood fiberline consist of two stages knotting followed by pre-oxygen delignification washers. After pulp is processed through the oxygen delignification unit, it is washed again prior to the four stage pressurized fine screening. After screening the pulp is bleached through one medium consistency bleach line. Prior to 1992, pine (softwood) pulp was processed through one brownstock washing line prior to the two stage screening process. After screening pulp was processed through one of the two bleaching lines. Similar to the hardwood fiberline, the softwood fiberline bleaching was operated independently for 'low' brightness and 'high' brightness. Like the hardwood fiberline, the softwood fiberline has incorporated numerous modifications in order to enhance product quality and environmental performance. Currently, the softwood fiberline process consist of two stage knotting followed by a brownstock pre-oxygen delignification line. After the initial washing the pulp is processed through the oxygen delignification unit followed by another washing. After the second washing pulp is screened using four stage pressurized fine screen before entering a medium consistency bleach line. In addition to the improvements noted, the facility has implemented full scale bleach filtrate recycle of the Eo stage in the softwood bleach line and pilot scale (-20%) bleach filtrate recycle of the Eo stage in the hardwood bleach line. ' References 1. Division of Water Quality's Basinwide Information Management System, April 20, 2001, http•//h2o enr state.naus/bims/reportsfbasinsandwaterbodies/alpha/Neuse.pdf 2. 1995. NPDES Regional Staff Report for NPDES Permit NC0000272, January 18, 1995, Asheville Regional Office. 3. 2000. French Broad River Basinwide Water Quality Plan. North Carolina Division of Water Quality, Water Quality Section. 4. 2001. NPDES Permit Application EPA Forms 1 and 2C, Blue Ridge Paper Products, Inc. 5. 2000. 303(d) List of North Carolina Impaired Waters- Draft. North Carolina Division of Water Quality, Water Quality Section. Copies obtained through Planning Branch, Archdale Building, 512 N. Salisbury St., Raleigh, North Carolina. 6. 1993. Low Flow Characteristics of Streams in North Carolina, United States Geological Survey Water-Supply Paper 2403. Copies obtained at U.S. Geological Survey, Map Distribution, Box 25286, MS306, Federal Center, Denver, CO 80225. 7. 1997. NCOo00272 NPDES Permit. Issued to Ch'ampion'Paper, expiration November 30, 2001. Copies obtained through The Division of Water Quality, Central Files, Archdale Building, 512 N,,Salisbury St:; Raleigh,North Carolina. Fact Sheet NPDES Renewal Page 13 State Contact If you have any questions on any of the above information or on the attached permit, please contact Michael Myers at(919) 733733-5038 ext. 508. NAME:_��«,/_c.�3 1� DATE: V a Zoo/ NPDES SUPERVI—SORT NAME: DATE: -2101 Fact Sheet NPDES Renewal Page 14 Regional Office Comment REGIONAL OFFICE REVIEWER NAME: DATE: REGIONAL SUPERVISOR NAME: DATE: Fact Sheet NPDES Renewal Page 15