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NCG500582_Regional Office Historical File Pre 2018 (2)
II i SOC PRIORITY PROJECT: No To: Permits and Engineering Unit Water Quality Section Attention: Aisha Lau Date: October 10, 2002 NPDES STAFF REPORT AND RECOMMENDATIONS County: Rowan NPDES Permit No.: NCG500582 MRO No.: 02-30 PART I - GENERAL INFORMATION 1. Facility and Address: Rowan County Power, LLC 5755 NC Hwy. 801 Salisbury, N.C. 28144 2. Date of Investigation: June 2, 2000 3. Report Prepared By: Michael L. Parker, Environ. Engr. II 4. Person Contacted and Telephone Number: Fred Holt, (919) 362-3558 5. Directions to Site: From the jct. of US Hwy. 70 and NC Hwy. 801 in western Rowan County, travel north on NC Hwy. 801 = 1.0 mile. The entrance to the site is on the right (east) side of Hwy 801. 6. Discharge Point(s), List for all discharge Points: - Latitude: 350 43' 10" Longitude: 80' 35' 40" Attach a USGS Map Extract and indicate treatment plant site and discharge point on map. USGS Quad No.: E 16 NE 7. Site size and expansion area consistent with application: Yes. There is ample room for WWTP construction, if necessary. 8. Topography (relationship to flood plain included): The site is gently rolling with slopes ranging from 3-12%. The plant site is not located in a flood plain. 9. Location of Nearest Dwelling: Approx. 500+ feet from the plant site. rl�PageTwo 10. Receiving Stream or Affected Surface Waters: UT to Second Creek - outfall 001, Second Creek - outfall 002* *new outfall proposed in this application a. Classification: WS-IV, C b. River Basin and Subbasin No.: Yadkin 030706 C. Describe receiving stream features and pertinent downstream uses: The area both upstream and downstream is generally rural in nature with agriculture being the primary use, however, there is one large industrial discharger = 2/3 mile upstream (Kosa - NC0004944). PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of Wastewater: 0.058 MGD (Design Capacity) b. What is the current permitted capacity: N/A C. Actual treatment capacity of current facility (current design capacity): N/A d. Date(s) and construction activities allowed by previous ATCs issued in the previous two years: N/A Description of existing or substantially constructed WWT facilities: There are no existing WWT facilities, however, the plant is currently under construction. f. Description of proposed WWT facilities: The applicant does not propose any WWT facilities at this time. The discharge will consist primarily of non -contact cooling water, however, there are other miscellaneous discharges that are listed in the permit application. g. Possible toxic impacts to surface waters: Toxic impacts are possible with biocides, corrosion inhibitors, chlorine, algaecides, and other additives expected in the proposed waste streams. Any chemical additive will have to be approved by the Aquatic Toxicology Unit prior to use. 2. Residual handling and utilization/disposal scheme: Residuals generation is not expected. 3. Treatment Plant Classification: N/A 4. SIC Code(s): 4911 Wastewater Code(s): 14 MTU Code(s): N/A PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies . involved? No. Public monies are not being used in the construction of this facility. 2. Special monitoring or limitations (including toxicity) requests: None pending approval by the Toxicity Unit of the chemical additives proposed in this modification request. Page Three 3. Important SOC/JOC or Compliance Schedule dates: N/A 4. Alternative Analysis Evaluation a. Spray Irrigation: Insufficient area, shallow soils. b. Connect to regional sewer system: There is a package WWTP within the service area of this proposed facility, however, an expansion of this plant would be necessary before it could accept the proposed waste stream. Also the cooling water may be detrimental to the operation of the WWTP since the cooling water ` waste stream would dominate the plant's influent resulting in an unfavorable F/M ratio. c. Subsurface: Insufficient area, shallow soils. d. Other disposal options: None evaluated. PART IV - EVALUATION AND RECOMMENDATIONS Progress Energy (d.b.a. as Rowan County Power, LLC) is currently constructing a combustion turbine generation facility in western Rowan County. A COC has been issued for this facility (NCG500582) for the discharge of wastewater from an evaporative cooling process for the combustion turbines. All domestic wastewater will be disposed of on -site through subsurface disposal permitted through the Division of Environmental Health. Other wastewater sources that may have pollutants such as oil/grease will be collected for disposal (pumped and hauled) off -site at a waste oil reclamation facility. The permittee has requested approval to construct WWT facilities that will be needed during the second phase of this project. The proposed facilities will consist of dechlorination facilities for cooling tower blowdown, and the associated effluent discharge line (to be designated as 002). A complete list of the various waste streams discharging through both outfalls 001 & 002, as well as the pollutants expected in each proposed waste stream can be found in the permit application submitted by the applicant. Pending a technical review and approval of the application and supporting information submitted with this request, it is recommended that the permit modification be approved. Signature of Report Preparer Date C, 1/J ! ��, � � �- � � �0196/0 ` )ZWater Quality R gional Supervisor Date h:\dsr\dsr92\nmctypw.dsr ROWAN COUNTY POWER, LLC PHASE II COMBINED CYCLE GENERAL PERMIT NCG500000 ca G` NOI / APPLICATION /VC6s©a,15- �(;L- 713/ 0L2 n April 2002 i'n m/ Rowan County Power, LLC PO Box 1551—Mail Stop 333-4 410 S. Wilmington Street Raleigh, NC 27602-1551- Storm Water and General Permits Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Subject: Progress Energy Rowan County Power, LLC Phase II Combined Cycle Operations Rowan County, North Carolina Application for Coverage General Permit NCG500000. To Whom it May Concern: April- 11, 2002 1 APR 1 2 2002 Rowan County Power, .LLC is constructing phase II of the combustion turbine electricity generation establishment in Rowan County, North Carolina. This second phase will consist of the construction of two additional combustion turbine units with a combined cycle process. The projected operational date of this second phase is spring of 2003. A description of a combined cycle process is attached to the enclosed Notice of Intent (NOI). Further expansions are being considered; but at this time the details and scheduling are yet to be -determined. Any project scope expansions Will be coordinated with the Division of Water Quality. Rowan County Power, LLC is hereby submitting the enclosed NOI/application for authorization to discharge under the subject general permit from the second phase of the establishment. 'Rowan County Power, LLC has previously been issued coverage under General Permit NCG500000 for phase I of this establishment by Certificate of Coverage NCG500582. As part of this second phase, it is Rowan County Power, LLC's intention to construct a dechlorination unit and associated conveyance appurtenances. Plans, Specifications and Calculations for the dechlorination unit are attached to this NOI. With this NOI, we request authorization to construct this unit and conveyances. Enclosed is a check for $80.00 for the application fee and three copies of the NOI package. If there areany questions, please contact Fred Holt at (919) 362-3558. -2- I certify, under penalty of law, that this document and all attachments were prepared. under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I. am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. Sincerely, Joel Y. Kamya v President Rowan County.Power, LLC JYK/glm(02-3 61tr. doc.) Enclosures - NCDENR Division of Water Quality / Water Quality Section NORTH CAROLINA DEPARTWNT OF ENVIRONMENT AND NATURAL RESOURCES National Pollutant Discharge Elimination System NCG500000 FOR AGENCY USE ONLY Date Received Year Month I Da Certificate of Coverage NJ ClG Check # Amount Permit Assigned to NOTICE OF INTENT National Pollutant Discharge Elimination System application for coverage under General Permit NCG500000: Non -contact cooling water, boiler blowdown, cooling tower blowdown, condensate, and similar point source discharges. (Please print or type) 1) Mailing address * of owner/operator: Company Name Rowan County Power, LLC Owner Name Rowan County Power, LLC Street Address 5755 NC Route 801 City . Salisbury Telephone No. 919 362- 3558 *Address to which all permit correspondence will be mailed 2) Location of facility producing discharge, , Facility Name Rowan County Power, LLC Facility Contact Fred Holt Street Address 5755 NC Route 801 City Salisbury County Rowan Telephone No. 919 362-3558 State NC ZIP Code 28144 Fax: 919 362-3266 State NC ZIP Code 28144 Fax: 919 362-3266 3) Physical location information: Please provide a narrative description of how to get.to the facility (use street names, state road numbers, and distance and direction from a roadway intersection). SEE ATTACHMENT 1 (A copy of a county map or USGS quad sheet with facility clearly located on the map is required to be submitted with this application) 4) This NPDES permit application applies to which of the following ❑ New or Proposed ® Modification Please describe the modification: SEE ATTACHMENT 2 ❑ Renewal Please specify existing permit number and original issue date: 5) Does this facility have any other NPDES permits ? ❑ No Yes If yes, list the permit numbers for all current NPDES permits for this facility: NCGO10000 and NCG500000 (NCG500582) 6) What is the nature of the business applying for this permit? SEE ATTACHMENT 2 Page 1 of 4 SWU-212-062199 NCG500000 N.O.I. 7) Description of Discharge: a) Is the discharge directly to the receiving water ? ® Yes ❑ -No If no, submit a site map with the pathway to the potential receiving waters clearly marked. This includes tracing the pathway of the storm sewer to the discharge point, if the storm sewer is the only viable means of discharge. b) Number of discharge points (ditches, pipes, channels, etc. that convey wastewater from the property): Phase II will consist of the primary discharge point of 002 with 001 remaining as a discharge as per Phase I and the.attached description. c) What type of wastewater is discharged? Indicate which discharge points, if more than one. ® Non -contact cooling water ❑X Boiler Blowdown Cooling Tower Blowdown ® Condensate Discharge point(s) #: 001 Discharge point(s) #: 002, 001 Discharge point(s) #: 002,001 Discharge point(s) #: 002, 001 X❑ Other Discharge point(s) #: 002,001 (Please describe "Other") miscellaneous, see ATTACHMENT 2 d) Volume of discharge per each discharge point ( in GPD): 240,000 GPD Maximum #1: #2 X #3 #4 e) Please describe the type of process ( i.e., compressor, A/C unit, chiller, boiler, etc.) the wastewater is being discharged from, per each separate discharge point ( if applicable, use separate sheet) : See ATTACHMENT 2 8) Please check the type of chemical added to the wastewater for treatment, per each separate discharge point (if applicable, use separate sheet): See ATTACHMENT 3 ® Biocides Name Manuf.: ® Corrosion inhibitors Name Manuf.: ® Chlorine Name Manuf.: ® Algaecide Name Manuf.: ® Other Name Manuf.: ❑ None 9) If any box in item (8) above, other than none, was checked, a completed Biocide 101 Form and manufacturers' information on the additive is required to be submitted with the application for the Division's review. See Attach. 3 .10) Is there any type of treatment being provided to the wastewater before discharge (i.e., retention ponds, settling ponds, etc.)? ® Yes ❑ No If yes, please include design specifics (i.e., design volume, retention time, surface area, etc.) with submittal package. Existing treatment facilities should be described in detail. Design criteria and operational data (including calculations) should be provided to ensure that the facility can comply with the requirements of the General Permit. The treatment shall be sufficient to meet the limits set by the general permits. Note: Construction of any wastewater treatment facilities requires submission of three (3) sets of plans and specifications along with the application. Design -of treatment facilities must comply with the requirements of 15A NCAC 2H .0138. If construction applies to this discharge, include the three sets of plans and specifications with this application. Page 2 of 4 SWU-212-062199 NCG500000N.®.1. 11) Discharge Frequency: a) The discharge is: ® Continuous ® Intermittent ® Seasonal i) If the discharge is intermittent, describe when the discharge will occur: The discharge from this facility may occur at various frequencies to continuous. ii) If seasonal check the month(s) the discharge occurs: ® Jan. ® Feb. IN Mar. ® Apr. ® May ® Jun. FA- Jul.. ® Aug. ® Sept. ® Oct. ® -Nov. ® Dec. b) How many days per week is there a discharge? Up to 7 c) Please check the days discharge occurs: ® Sat. ® Sun. ® Mon. ® Tue. ® Wed. ® Thu. ® Fri. - 12) Pollutants: Please list any known pollutants that are present in the discharge, per each separate discharge point (if applicable, use separate sheet): See ATTACHMENTS 2 and 3. 13) Receiving waters: a) What is the.name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility wastewater discharges end up in? If the site wastewater discharges'to a separate storm sewer system (4S),. name the operator of the 4S (e.g. City of Raleigh). 002 — (North ) Second Creek b) Stream Classification: 14) Alternatives to direct Discharge: See ATTACHMENT 4 Address the feasibility of implementing each of the following non -discharge alternatives a) Connection to a Regional Sewer Collection System b) Subsurface disposal (including nitrification field, infiltration gallery, injection wells, etc.) c) _Spray irrigation The alternatives to discharge analysis should include boring logs and/or other information indicating that a subsurface system is neither feasible nor practical as well as written confirmation indicating that connection to a POTW is not. an option. It should also include a present value of costs analysis as outlined in the Division's " Guidance For the Evaluation of Wastewater Disposal Alternatives". 15) Additional Application Requirements: For new or proposed discharges, the following information must be included in triplicate with this application or it will be returned as incomplete. a) 7.5 minute series USGS topographic map (or a photocopied portion thereof) with discharge location clearly indicated. b) Site map, if the discharge is not directly to a stream, the pathway to the receiving stream must be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point. c) If this application is being submitted by a consulting engineer (or engineering firm), include documentation from the applicant showing that the engineer (Or firm) submitting the application has been designated an authorized Representative of the applicant. d) Final plans for the treatment system (if applicable). The plans must be signed and sealed by a North Carolina registered Professional Engineer and stamped -"Final Design -Not released for construction". Page 3 of 4 SWU-212-062199 NCG500000 N.O.I. e) Final specifications for all major treatment components (if applicable). The specifications must be signed and sealed by a North Carolina registered Professional Engineer and shall include a narrative description of the treatment system to be constructed. I certify that I am familiar with .the information contained in'this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: Joel Y. Kamya Title: President, Rowan County Power, LLC V"'a (Signature of Applicant) (Date Signed) North Carolina General Statute 143-215.6 b (i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan or other document filed or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. . Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.) Notice of Intent must be accompanied by a check or money order- for $50.'00 made payable to: NCDENR Mail three (3) copies of the entire package to: Stormwater and General Permits Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Final Checklist This application will be returned as incomplete unless all of the following items have been included: ❑ Check for $80 made payable to NCDENR ❑ 3 copies of county map or USGS quad sheet with location of facility clearly marked on map ❑ 3 copies of this completed application and all supporting documents, ❑ 3 sets of plans and specifications signed and sealed by a North Carolina P.E. ❑ Thorough responses to items 1-7 on this application ❑ Alternatives analysis including present value of costs for all. alternatives Note The submission of thisdocument does not guarantee the issuance of an NP®ES permit Page 4 of 4 SWU-212-062199 • ATTACHMENT 1 40 j. ATTACHMENT 1 NCG500000 NOI • Rowan County Power, LLC Combustion Turbine Generation Facility - Physical Location Information - From Salisbury, NC, travel west on US Route 70 to intersection of US Route 70 and State Route 801. Turn right (north) on State Route 801, travel approximately one mile and turn right (east) onto the access road to site. • Rowan County Power, LLC Combustion Turbine Facility Phase H Combined Cycle Rowan Nulls, NU Topographic Quadrangle 0 I� • ATTACHMENT 2 • • I' ATTACHMENT 2 NCG500000 NOI Rowan County Power, LLC Combustion Turbine Generation Establishment Phase II The phase II portion of this project will consist of the addition of 2 combustion turbine units, 2 heat recovery steam generators and one steam turbine generator. A description of the combustion turbine simple cycle process has been previously submitted with the NOI for phase I of this establishment. Description of Combined Cycle In a combustion turbine combined cycle process the heat remaining in the combustion turbine exhaust is directed to a boiler called a heat -recovery steam generator (HRSG). The recovered heat is used as a heat source to generate steam in a closed cycle system. This steam is expanded through a steam turbine which turns a generator for electricity production. The combined cycle phase of the Rowan County project will have two combustion turbines units, each of which will have a HRSG. The two HRSGs supply steam to a single steam -driven turbine generator. Once the steam has been used to turn the turbine and generator it passes through a shell and tube type condenser where it is cooled with noncontact cooling water. The cooled, condensed steam (condensate) is returned to the heat recovery steam generators to be converted back into steam to continue the process. The condenser tubes are cooled by cooling water and the cooling water is directed to cooling towers in a closed cycle system (no once through cooling water) where heat is dissipated. Attached is a water flow schematic of the establishment which includes the phase II combined cycle component. Phase If Combined Cycle Wastewater/Storm Water • The primary discharge from the second phase of the project (combined cycle process) will be cooling tower blowdown. The blowdown will contain sodium hypochlorite, corrosion inhibitors scale inhibitors and acid/caustic for pH control. The blowdown will receive dechlorination treatment as needed. Dechlorination will be by addition of sodium metabisulfite, sodium bisulfite, sodium bisulfate or other similar dechlorination compound. Routine HRSG cleaning — HRSG cleaning wastes generated during maintenance activities will be pumped and hauled if generated using an acid process or discharged via outfall 001, or 002 if a non-acid, physical process is used. Pollutants in the discharge resulting in the non-acid cleaning process would consist of inorganic scale. • HRSG Blowdown — HRSG blowdown will be introduced into the condenser cooling water system as makeup water. Rowan County Power, LLC CT Phase II Attachment 2 Page 1 HRSG initial cleaning - The HRSGs require an initial cleaning/flushing to eliminate rust, mill scale and any other similar accumulations. The total wastewater volume of this initial cleaning will be up to approximately 500,000 gallons. This initial cleaning will be accomplished by one of two procedures. One possible procedure will utilize citric or other acid and small amounts of trisodium phosphate. This wastewater will be disposed of by.a pump and haul activity. The second possible procedure will be accomplished without an acid process. This procedure will use a wetting agent and hydraulic means to accomplish the cleaning/flushing. The wastewater from this procedure will receive oil/water separation by a portable unit as needed and be discharged via 002. Another option is a discharge via 001 after being settled in an existing permanent storm water retention pond. A combination of the two treatment processes may also be utilized. Cooling system initial cleaning water — The condenser cooling system also requires an initial cleaning/flushing similar to the HRSGs as described above. The volume of this initial cleaning water will be approximately 1.4 million gallons. Characteristics of this cleaning water are presented in Attachment 3. If the toxic characteristics of the waste stream are dissipated prior to the need to discharge, the waste stream may be discharged via outfall 001, otherwise the waste stream will be discharged via the dechlorination treatment and outfall 002. Cooling tower drains — During maintenance activities the cooling tower basin may have to be drained to various levels. The total basin contents will be approximately 850, 000 gallons. Depending upon the activity and the amount of necessary drainage, the basin contents will be handled in various manners. As depicted in the water schematic the basin contents may be fully or partially routed: 1) through dechlorination and discharge via outfall 002, 2) back to the cooling loop, 3) to a future cooling loop, or 4) to a permanent storm water sediment pond and possible discharge via outfall 001 . These various alternatives depend upon how much water will be drained, if the water contains a chlorine residual, if the sediment that has settled in the basin requires removal to the storm water sediment pond, if the maintenance is minor and the water can be stored in the system and other similar scenarios. As with the simple cycle phase, other wastewaters such as fuel oil/water interface condensate, false start materials and compressor wash water will be collected and pumped and hauled off site. The water demineralization process will continue to occur in portable treatment units owned by a contractor. Once a treatment unit requires regeneration it will be taken offsite and replaced with a fresh unit. No water treatment wastes will be discharged from the site. Process units will be rinsed when they arrive on site. This "rinse in" is the process of releasing processed water to the ground before directing it into the storage tanks. This is done because it takes a few minutes for the system to achieve the desired quality. The quality of this rinse water is somewhere between potable and demineralized. Additionally, finished water may be drained to the ground from the trailer units prior to departure. This must be done for weight considerations. Again, the quality is somewhere between potable and demineralized. If needed the incoming water may be treated by a filter process. Any backwash from the filters will be pumped and hauled. • Exempt storm water that drains from the overall site will also be discharged. Rowan County Power, LLC CT Phase II Attachment 2 Page 2 • Laboratory drains will produce small amounts of wastewater similar to that found in boiler blowdown and cooling tower blowdown. This drains will be routed to the HRSG blowdown sump or to the septic tank system. Various storage areas, equipment and process modules such as transformers, lube oil filters, fuel oil modules, ammonia storage, water conditioning products, etc. will have containment areas around them which will collect rain water. These containment areas will have manually controlled valves at their outlets. The rain water collected in these containment areas will be inspected for the presence of oil or other regulated substances prior to release to the ground. If oil or other regulated substances are observed in the rain water the rain water will be pumped and hauled or the rain water will be treated by various methods including a portable oil/water separator prior to release to the ground. There will be infrequent draining and cleaning of various process units, piping, components and storage tanks during maintenance activities. The characteristics of the wastewater generated from these activities should be within the,boundaries of those wastewaters contemplated by the activities addressed by NCG500000. The drainage of these various units may be to ground or be discharged via 001 or 002 depending upon the characteristics of the drainage. • There may be very small quantities of miscellaneous discharges to the ground from system pressure relief valves, Continuous Emissions Monitoring (CEMs) activities, condensates, etc. Other Pollutants • Phase H Combined Cycle - pollutants in the discharge of cooling tower blowdown will consist of corrosion/scale inhibitors and chlorine which are addressed above. Other pollutants may be Iron, Aluminum, Chloride, Nitrogen, Ammonia, suspended solids and other similar substances normally found in public water supply water and cooling tower blowdown. • Additionally, traces of oil and grease may be found in the discharges from both phases of the project due to the exposure of water to machinery. These trace amounts of oil and grease should be within the range contemplated by the scope of the general permit NCG500000. Rowan County Power, LLC CT Phase II Attachment 2 Page 3 Rowan County Power, LLC Combustion Turbine Facility Description of Flows for Combined Cycle Phase Assume 24 hours per day operation. All flow values are approximate maximums and are related to the type of fuel used, season of the year and frequency -and duration of electrical generation need. Label Flow Description Flow (MGD) A Municipal Potable Water 3.33 B (Reserved) -- C Municipal Potable Water (to demineralization) 1.5 D Water to Inlet Evaporative Coolers 0.22 E Finished Water to Storage (flow to storage represents winter use of fuel oil and associated NOx control water usage; summer usage of gas as fuel will result in flow to storage similar to that needed for boiler makeup and foggers) 1.5 F Inlet Air Foggers 0.09 G Cooling Tower Drain during maintenance (route of cooling water drain depends upon amount of sediment and need for dechlorination) 0.85 H NO x control injector water (consumed) 1.3 MGD 3 units in winter operation with fuel oil as fuel; Flow will approach 0 during Summer operation with natural gas as fuel, I Evaporative / Consumptive Losses 0.26 3 J Boiler Cleaning Wastes (infrequent) 0.4 K False Start Contents Pump and Haul L Compressor Wash Water 2 Up to 1500 Gallons per unit when washed (Pump and Haul) M Evaporative Cooler Water to 001 0.045 N Boiler Makeup Water 0.076 O Evaporative / Consumptive Losses 0.007 P Boiler Blowdown; miscellaneous 0.07 Q Combined Cooling Tower makeup 3.4 R Evaporative / Consumptive Losses 3.17 S Cooling Tower Blowdown ( estimated maximum flow at Outfall 002) 0.24 T Condensate from Oil / Water interface dependent upon use of oil; (Pump and Haul) U Exempt Storm water from site Rainfall dependent 1 Oil and perhaps oil/water mixture; results infrequently when fuel mixture fails to ignite and drains to bottom of unit. 2 Flow is dependent upon use of unit and mode (unit online or offline) of wash 3 Value does not represent NOx control water which is consumed Rowan County Power, LLC CT Phase II Attachment 2 Page 4 Attachment 2 Septic Tank system Tank Bottom T Roofed condensate; (� - Potable Use Pump &Haul Fuel Oil Fuel Oil Forwarding Fuel Oil City Water C —� Plant Fire Loop Storage Pumps Sump Unloading Sum Double walled Steam Tank Cleaning Wastes ' (Pump &Haul) Steam Waste taken offsite or Discharge Turbine • Drains E Water N '• �...................: Portable Storage Demineralizatio Boiler " J Makeup I Condenser Leaks/Rinses NO x F control Foggers H C—on s—um p./ um . (2 CTs) Evap./Cons p Evap. loss I Condensate Losses p I .Return I Evaporative 3 CTS 2 CTS 2 Steam Cooling Water/Misc. M Generators Evap./ Outfall 001 consump. D losses to Evap. Coolers R (3 CTs) Boiler Cooling Tower False Start Wash Water P Blowdown/ Q Drain Tank Drain Tank Misc. Plant systems Make up basin K Pump & Haul L , S.................... A Blowdown Basin City Water Rowan County Power, LLC :Drain Combustion Turbine Facility with Combined Cycle Phase 2002 Dechlorination • V Site Storm Water L-)01- Cooling Water Futuie Cooling Cycle ► Retention Pond Outfall 001 �j • ATTACHMENT 3 • 40- ATTACHMENT 3 NCG500000 NOI Rowan County Power, LLC Combustion Turbine Generation Establishment Phase 11 - Biocide/Chemical Evaluation - EVAPORATIVE COOLING WATER The evaporative cooling water discharge (outfall 001) for the simple cycle phase (phase I) will continue to contain no chemical additives. This activity is addressed via Certificate of Coverage NCG500582. COOLING TOWER BLOWDOWN For the phase II combined cycle operation, the cooling tower blowdown discharge will contain certain amounts of sodium hypochlorite, a scale inhibitor named Continuum AEC, (or similar) and a corrosion, inhibitor named FloGard (or similar). The latter two products are from BetzDearborn, Inc.. Sulfuric acid and caustic will be used to control pH in the system. The cooling tower blowdown pH will be in the range of 8.0 SU. Additionally, the cooling tower blowdown will contain those substances found in the boiler blowdown. The proposed cooling tower blowdown discharge at 002 will have a estimated maximum volume of 0.24 MGD. The receiving stream will be (North) Second Creek as indicated on the topographic map enclosed with this application. The 7Q10 of Second Creek at the proposed discharge point is calculated to be 9.3 cfs (6.01 MGD) as per determination of Curtis Weaver of the USGS — Raleigh, NC, October 19, 2001. The conservative IWC is 3.8 %. MSDS and Biocide Worksheets for the products are attached. BOILER BLOWDOWN BetzDearborn, Inc. products proposed for use in the Heat Recovery Steam Generator (HRSG) water are: OptiSperse HP2650 (or similar) which is a phosphate/polymeric dispersant product used for corrosion control. CorTrol OS5607 (or similar) which is an oxygen corrosion inhibitor. Steamate NA0540 (or similar) which is a neutralizing amine. Attachment 3 Page 1 Biocide Worksheets and MSDS for these products are found in this attachment. Additionally, ammonia may be used as a corrosion inhibitor/neutralizer. _ INITIAL FLUSHING AND CLEANING OF THE COOLING WATER SYSTEM The circulating cooling water system piping and units will require an initial flushing and cleaning in order to remove any corrosion products, mill scale, dirt, and oily residue. Additionally, a prefilming step will be undertaken to lay a protective barrier on the piping for protection against corrosion. The products that may be used for these activities include BetzDearborn ( or similar) Continuum AEC, DeposiTrol, FloGard, Foamtrol, and Spectrus. Other substances used may be Sodium Hypochlorite, and Sulfuric Acid. If the toxic characteristics of the waste stream are dissipated prior to the need for discharge, the waste stream may be discharged via outfall 001, otherwise the waste stream will be discharged via the dechlorination treatment and outfall 002. The discharge of this flush water will be a one or two time occurrence. MSDS and Biocide Worksheets are attached for the BetzDearborn products. Attachment 3 Page 2 BIOCIDE/CHEMICAL TREATMENT WORKSHEET - FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. Facility Name NPDES # NC County Rowan County Power, LLC CT Phase II G500000 Outfall # Rowan 002 Receiving Stream (North) Second Creek 7Q10 9.3 (cfs) (All above information supplied by the Division of Water.Quality) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water body? A.D.D. = 0.24 (in M.G.D.) Note: This discharge represents a maximum discharge volume. Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data entered above. IWC = (A.D.D.) X 100 = ( 0.24) X 100 = 3.8 % (7Q10) (0.646) + (A. D.D.) ( 9.3) (0.646) + ( 0.24) This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. II. . What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Sodium Hypochlorite Please list the active ingredients and percent composition: Chlorine 10 % What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24 hr period. NOTE: Product will be metered so that the concentration in the discharge will be approximately 0.2 mg/I. Dechlorination will be D.R. = See note grams/24hr period provided Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X 1 galmater X 8.43 lbs. X specific gravity of product X 453.59g. 128 fl.oz. 1 gal. Water 1 lb. Facility Name: Rowan County Power, LLC CT Phase II NPDES # : NC G500000 Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume = 3.4 million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. NA What is the decay rate (D.K.) of the product? If unknown, assume no decay (D.K.=O) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L. = Days The decay rate is equal to 1 X 0.69 = = Decay Rate (D.K.) H.L. A.D.D. ( 0.24) + ( 0 ) _ * D.F. _ (Volume) + (D.K.) _' ( 3.4() 0.07 Calculate Steady State Discharge Concentration: (D.R.) NA Dischg Conc. _ (D.F.)(Volume)(3785) _ ( 0.07) ( 3.4 ) (3785) = 0.20 mg/I SEE NOTE Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) (Dischg. Conc. X (IWC)% _ 100 III. Calculate regulated limitation. ( 0.20) X ( 3.8) = 0.008 mg/I 100 Receiving Stream Concentration List all LC50 and EC50 data available for the whole product according to the following columns. (Note that units should be in mg/1). Please provide copies of the sources of this data. Organism NC Action Level for TRC is 0.017 mg/I Test Duration LC50/EC50 (mq/1) D.W.Q. Form 101 (612000) 2 Facility Name: Rowan County Power, LLC CT Phase II NPDES # : NC G500000 Choose the lowest LC50/EC50 listed above: Enter the LC50/EC50: 0.017 mg/I. If the half life (H.L.) is less than 4 days, perform the following calculation. Regulated Limitation = 0.05 x LC50 = mg/I If the half life (H.L.) is greater than or equal to 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC50 = mgll Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: 0.017 mg/liter From Part II enter the receiving stream concentration: 0:008 mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Person in Responsible Charge Name (Print) 11 0 Si nature D to 9 Person Completing This Worksheet (If different from above) Fred Holt Name (Print) Signature Please submit to: Division of Water Quality Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699 - 1.621 Attn: Todd Christenson aLl /l d ' Date D. W. Q. Form 101 (612000) 3 Facility Name: Rowan County Power LLC CT Phase II NPDES #: NC G500000 Supplemental Metals Analysis f copper, zinc, or chromium are 1present in the proposed biocidal compound, complete this worksheet. A separate form must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a separate form for every metal present in the biocide. Metal EXAMPLE Copper Chemical Formula Molecular Weight of Metal Formula Weight Concentration in Biocide CuSO4.5H2O 63.546 g/mole 249.680 g/mole 0.2 Dosage rate of Biocide (DR) (from page 1): NA DR = grams/day Average Daily Discharge (ADD) (from page 1): ADD = million gallons/day Discharge Concentration (DC) of Biocide: DC = DR _ ( drams/day) grams/million gallons ADD - ( million gallons/day) Convert DC to micrograms/liter (ppb): )C (Ng/1) = DC (grams/g1 x 106 pg/gnillion gal) x = ug/I 3.785 x 106 liters/million gal. Calculate the fraction of metal in the metal -containing compound (MF): MW ( grams/mole) MF = FW = ( grams/mole) _ Calculate the fraction of metal in the biocidal compound (BF): BF = MF x MCC 100 x (100) _ Calculate the concentration of metal in the discharge (M): M = DC x BF = ug/I x = ug/I Calculate the instream metal concentration (IMC) at low -flow conditions: IMC = M x IWC % 100 = ug/I x 100 % = ug/I Regulated limitation of metal (from below): ug/I NC General Statutes 15A NCAC 2B.0211 define: Copper- 7 pgA water quality action level* Zinc- 50 pg/I water quality action level* Chromium- 50 pg/I water quality standard (*Values which Meed action levels must be addressed directly by aquatic toxicity testing D.W.Q. Form 101 (612000) 4 BIOCIDE/CHEMICAL TREATMENT WORKSHEET - FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. Facility Name Rowan County Power, LLC CT Phase II NPDES # NC G500000 Outfall # 002 County Rowan Receiving Stream (North) Second Creek 7Q10 9.3 (cfs) (All above information supplied by the Division of Water Quality) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water body? A.D.D. = 0.24 (in M.G.D.) Note: This discharge represents a maximum discharge volume. Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data entered above. IWC = (A.D.D.) X 100 = ( 0.24) X 100 = 3.8 % (7Q10) (0.646) + (A.D.D.) ( 9.3 ) (0.646) + ( 0.24) This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. II. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Continuum AEC Please list the active ingredients and percent composition: Sodium Phosphate Alkyl Expoxy Carboxylate Sodium Hydroxide What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24 hr period. D.R. = 41172.3 grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X 1 gal.water X 8.43 lbs. X specific gravity of product X 453.59g. 128 fl.oz. 1 gal. Water 1 lb. Facility Name: Rowan County Power, LLC CT Phase II NPDES # : NC G500000 Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume = 3.4 million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. NA What is the decay rate (D.K.) of the product? If unknown, assume no decay (D.K.=O) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L. = Days The decay rate is equal to 1 X 0.69 = = Decay Rate (D.K.) H.L. (A.D.D.) 0.24) + ( 0 ) = 0.071 * D.F. _ (Volume) + (D K.) _ ( 3.40) Calculate Steady State Discharge Concentration: (D.R.) 41172.3 - Dischg Conc. _ (D.F.)(Volume)(3785) _ ( 0.071) ( 3.4 ) (3785) 45.32' mg/I Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) (Dischg. Conc. X (IWC)% _ ( 45.32) X ( 3.8) = 1.74 mg/I 100 100 Receiving Stream Concentration III. Calculate regulated limitation. List all LC50 and EC50 data available for the whole product according to the following columns. (Note that units should be in mg/1). Please provide copies of the sources of this data. Organism Fat Head Minnow Daphnia magna Test Duration 96 hr 48 hr LC50/EC50 (ma/1) NOEC 3990 NOEC 3730 D.W.Q. Form 101 (612000) 2 (V Facility Name: Rowan County Power, LLC CT Phase II Choose the lowest LC50/EC50 listed above: NPDES # : NC G500000 Enter the LC50/EC50: NOEC 3730 mg/I If the half life (H.L.) is less than..4 days, perform the following calculation. Regulated Limitation = 0.05 x LC50 = mg/I If the half life (H.L.) is greater than or equal to. 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC50 = - - mg/1'° Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: NOEC 3730 mg/liter From Part II enter the receiving stream concentration: 1.74 mg/liter Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Person in Responsible Charge J n G L Name (Print) 0 '2— Signature I Date Person Completing This Worksheet (If different from above) Fred Holt Name (Print) n � wl Signature Please submit to: Division of Water Quality Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699 - 1621 Attn: Todd Christenson D.W.Q. Form 101 (612000) [late 3 Facility Name: Rowan County Power LLC CT Phase II NPDES 4: NC G500000 Supplemental Metals Analysis If copper, zinc, or chromium are present in the proposed biocidal compound, complete this worksheet. A separate form must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a separate form for every metal present in the biocide. Metal Chemical Formula Molecular Weight of Metal Formula Weight Concentration in Biocide EXAMPLE Copper CuSO4.5H2O 63.546 g/mole 249.680 g/mole 0.2 % Dosage rate of Biocide (DR) (from page 1): NA DR = grams/day Average Daily Discharge (ADD) (from page 1): ADD = million gallons/day Discharge Concentration (DC) of Biocide: DC DR - ( grams/day) _ grams/million gallons = ADD - ( million gallons/day) - Convert DC to micrograms/liter (ppb): 1 x 106 DC (Fg/1) = DC (grams/million gal) x x liters/million = ug/I 3.785 106 liters/million gal. Calculate the fraction of metal in the metal -containing compound (MF): MW ( grams/mole) MF = FW = ( grams/mole) _ Calculate the fraction of metal in the biocidal compound (BF): MCC % % BF=MFx 100 = x (106), = Calculate the concentration of metal in the discharge (M): M = DC x BF = ug/I x = ug/I Calculate the instream metal concentration (IMC) at low -flow conditions: IMC = M x IWC (% = ug/I x 100 % - ug/I Regulated limitation of metal (from below): ug/I NC General Statutes 15A NCAC 26.0211 define: Copper- 7 pg/I water quality action level' Zinc- 50 pg/I water quality action level' Chromium- 50 pg/1 water quality standard Values which exceed action levels must be addressed directly by aquatic toxicity testing D.W.Q. Fonn 101 (62000) 4 MATERIAL SAFETY DATA SHEET BetzDearborn, Division of Hercules Incorporated 4636 Somerton Road Trevose, PA 19053 Business telephone: (215) 355-3300 EMERGENCY TELEPHONE (HEALTH/ACCIDENT) (800) 877-1940 (USA) ISSUE DATE: 05-JAN-1999 HMIS RATINGS (See Section 16 for additional information) HEALTH:1 FLAMMABILITY: 1 REACTIVITY: 0 1 PRODUCT IDENTIFICATION PRODUCT NAME: CONTINUUM AEC3107 PRODUCT APPLICATION AREA: WATER -BASED CORROSION INHIBITOR/DEPOSIT CONTROL AGENT. 2 COMPOSITION / INFORMATION ON INGREDIENTS Information for specific product ingredients as required by the U.S. OSHA HAZARD COMMUNICATION STANDARD is listed. Refer to additional sections of this MSDS for our assessment of the potential hazards of this formulation. HAZARDOUS INGREDIENTS: CAS# CHEMICAL NAME 1310-73-2 SODIUM HYDROXIDE (CAUSTIC SODA) Corrosive; toxic (by ingestion) C No component is considered to be a carcinogen by the National Toxicology Program, the International Agency for Research on Cancer, or the Occupational Safety and Health Administration at OSHA thresholds for carcinogens. 3 HAZARDS IDENTIFICATION EMERGENCY OVERVIEW CAUTION May cause slight irritation to the skin. May cause moderate irritation to the eyes. Mists/aerosols may cause irritation to upper respiratory tract. DOT hazard -is not applicable Emergency Response Guide is not applicable Odor: Slight; Appearance: Yellow, Liquid Fire fighters should wear positive pressure self-contained breathing apparatus(full face -piece type). Proper fire -extinguishing media: dry chemical, carbon dioxide, foam or water POTENTIAL HEALTH EFFECTS ACUTE SKIN EFFECTS: Primary route of exposure; May cause slight irritation to the skin. ACUTE EYE EFFECTS: May cause moderate irritation to the eyes. ACUTE RESPIRATORY EFFECTS: Mists/aerosols may cause irritation to upper respiratory tract. INGESTION EFFECTS: May cause gastrointestinal irritation with possible nausea, vomiting, abdominal discomfort and diarrhea. TARGET ORGANS: No evidence of potential chronic effects. MEDICAL CONDITIONS AGGRAVATED: Not known. SYMPTOMS OF EXPOSURE: May cause redness or itching of skin. 4 FIRST AID MEASURES SKIN CONTACT: Remove contaminated clothing. Wash exposed area with a large quantity of soap solution or water for 15 minutes. EYE CONTACT: Immediately flush eyes with water for 15 minutes. Immediately contact a physician for additional treatment. INHALATION: Remove victim from contaminated area to fresh air. Apply appropriate first aid treatment as necessary. INGESTION: Do not feed anything by mouth to an unconscious or convulsive victim. Do not induce vomiting. Immediately contact physician. Dilute contents of stomach using 3-4 glasses milk or water. 5 FIRE FIGHTING MEASURES FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive pressure self-contained breathing apparatus (full face -piece type). EXTINGUISHING MEDIA: dry chemical, carbon dioxide, foam or water HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. FLASH POINT: > 20OF > 93C P-M(CC) 6 ACCIDENTAL RELEASE MEASURES PROTECTION AND SPILL CONTAINMENT: Ventilate area. Use specified protective equipment. Contain and absorb on absorbent material. Place in waste disposal container. Flush area with water. Wet area may be slippery. Spread sand/grit. DISPOSAL INSTRUCTIONS: Water contaminated with this product may be sent to a sanitary sewer treatment facility,in accordance with any local agreement,a permitted waste treatment facility or discharged under a permit. Product as is - Incinerate or land dispose in an approved landfill. 7 HANDLING & STORAGE HANDLING: � Alkaline. Do not mix with acidic material. STORAGE: Keep containers closed when not in use. Do not freeze. If frozen, thaw and mix completely prior to use. 8 EXPOSURE CONTROLS / PERSONAL PROTECTION EXPOSURE LIMITS CHEMICAL NAME SODIUM HYDROXIDE (CAUSTIC SODA) PEL (OSHA): 2 MG/M3 TLV (ACGIH): 2 MG/M3(CEILING) ENGINEERING CONTROLS: Adequate ventilation to maintain air contaminants below exposure limits. PERSONAL PROTECTIVE EQUIPMENT: Use protective equipment in accordance with 29CFR 1910 Subpart I RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PROGRAM THAT MEETS OSHA'S 29 *01 1910.134 AND ANSI Z88.2 REQUIREMENTS MUST BE FOLLOWED WHENEVER WORKPLACE CONDITIONS WARRANT A RESPIRATOR'S USE. USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR -RESPIRATORS. If air -purifying respirator use is appropriate, use a respirator with dust/mist filters. SKIN PROTECTION: neoprene gloves-- Wash off after each use. Replace as necessary. EYE PROTECTION: splash proof chemical goggles 9 PHYSICAL & CHEMICAL PROPERTIES Specific Gray.(70F,21C) 1.275 Vapor Pressure (mmHG) — 18.0 Freeze Point (F) 15 Vapor Density (air=1) < 1.00 Freeze Point (C) -9 Viscosity(cps 70F,21C) 56 % Solubility (water) 100.0 Odor Slight Appearance Yellow r Physical State Liquid Flash Point P-M(CC) > 200F > 93C pH As Is (approx.) > 13.0 Evaporation Rate (Ether=l) < 1.00 NA = not applicable ND = not determined 10 STABILITY & REACTIVITY STABILITY: Stable under normal storage conditions. HAZARDOUS POLYMERIZATION: Will not occur. INCOMPATIBILITIES: May react with strong oxidizers. DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. BETZDEARBORN INTERNAL PUMPOUT/CLEANOUT CATEGORIES: "B" 11 TOXICOLOGICAL INFORMATION Oral LD50 RAT: >2,000 mg/kg NOTE - Estimated value 28 Day Oral RAT: NOTE - 100% polymer at 1,000 mg/kg/day caused no treatment related toxicity Dermal LD50 RABBIT: >2,000 mg/kg NOTE - Estimated value Non -Ames Mutagenicity MOUSE: NOTE - 100% polymer was negative in the In Vivo Bone Marrow Micronucleus Assay 12 ECOLOGICAL INFORMATION AQUATIC TOXICOLOGY Mysid Shrimp 48 Hour Static Renewal Bioassay pH of test solutions was adjusted to a level of 6-9. 10% Mortality: 8000 mg/L No Effect Level: 4000 mg/L Sheepshead Minnow 96 Hour Static Renewal Bioassay pH of test solutions was adjusted to a level of 6-9. No Effect Level: 8000 mg/L C Fathead Minnow 96 Hour Static Screen with 48-Hour Renewal pH of test solutions was adjusted to a level of 6-9. No mortality was observed in highest concentration tested. 0% Mortality: 2000 mg/L Daphnia magna 48 Hour Static Renewal Bioassay pH of test solutions was adjusted to a level of 6-9. LC50: 1575 mg/L No Effect Level: 1300 mg/L Rainbow Trout 96 Hour Static Renewal Bioassay pH of test solutions was adjusted to a level of 6-9. LC50: 2929 mg/L No Effect Level: 2000 mg/L BIODEGRADATION COD (mg/gm): 286 Calculated TOC (mg/gm): 121 Calculated BOD-5 (mg/gm): 10 Calculated BOD-28 (mg/gm): 24 Calculated 13 DISPOSAL CONSIDERATIONS If this undiluted product is discarded as a waste, the US RCRA hazardous waste identification number is D002=Corrosive(pH). Please be advised; however, that state and local requirements for waste disposal may be more restrictive or otherwise different from federal regulations. Consult state and local regulations regarding the proper disposal of this material. 14 TRANSPORT INFORMATION DOT HAZARD: Not Applicable UN / NA NUMBER: Not applicable DOT EMERGENCY RESPONSE GUIDE #: Not applicable 15 REGULATORY INFORMATION TSCA: All components of this product are listed in the TSCA inventory. CERCLA AND/OR SARA REPORTABLE QUANTITY (RQ): 6,978 gallons due to SODIUM HYDROXIDE (CAUSTIC SODA); 0 SARA SECTION 312 HAZARD CLASS: Immediate(acute) SARA SECTION 302 CHEMICALS: No regulated constituent present at OSHA thresholds SARA SECTION 313 CHEMICALS: No regulated constituent present at OSHA thresholds CALIFORNIA REGULATORY INFORMATION CALIFORNIA SAFE DRINKING WATER AND TOXIC ENFORCEMENT ACT (PROPOSITION 65) CHEMICALS PRESENT: No regulated constituent present at OSHA thresholds MICHIGAN REGULATORY INFORMATION No regulated constituent present at OSHA thresholds 16 OTHER INFORMATION NFPA/HMIS CODE TRANSLATION Health 1 Slight Hazard Fire 1 Slight Hazard Reactivity 0 Minimal Hazard Special ALK pH above 12.0 (1) Protective Equipment B Goggles,Gloves (1) refer to section 8 of MSDS for additional protective equipment recommendations. CHANGE LOG EFFECTIVE DATE REVISIONS TO SECTION: SUPERCEDES ------------------------------ MSDS status: 30-JAN-1997 ---------- ** NEW ** 03-OCT-1997 ;EDIT:9 30-JAN-1997 11-JUN-1998 12 03-OCT-1997 02-SEP-1998 12 11-JUN-1998 05-JAN-1999 12 02-SEP-1998 BIOCIDE/CHEMICAL TREATMENT WORKSHEET - FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. Facility Name Rowan County Power, LLC CT Phase II NPDES # NC G500000 Outfall # 002 County Rowan Receiving Stream (North) Second Creek 7Q10 9.3 (cfs) (All above information supplied by the Division of Water. Quality) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water body? A.D.D. = 0.24 (in M.G.D.) Note: This discharge represents a maximum discharge volume. Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data entered above. IWC = (A.D.D.) X 100 = ( 0.24) X 100 = 3.8 % (7Q10) (0.646) + (A.D.D.) ( 9.3) (0.646) + ( 0.24) This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. II. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? FloGard Please list the active ingredients and percent composition: Phosphoric Acid % Phosphates % What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24 hr period. D.R. = 10293.4 grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X 1 gal.water X 8.43 lbs. X specific gravity of product X 453.59g. 128 fl.oz. 1 gal. Water 1 lb. Facility Name: .Rowan County Power, LLC CT Phase II NPDES # : NC G500000 Estimate total volume of the water handling system between entry of, biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) ' Volume = 3.4 million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. NA What is the decay rate (D.K.) of the product? If unknown, assume no decay (D.K.=0) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the time. required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data.- H.L. _ _Days The decay rate is equal to 1 X 0.69 = = Decay Rate (D.K.) H.L. A.D.D. ( 0.24) + ( 0 ) _ * D.F. _ (Volume) + (D.K.) _ ( 3.40 ) Calculate Steady State Discharge Concentration: (D.R.) = 10293.4 = Dischg Conc. _ (D.F.)(Volume)(3785) (0.07 ) (3.4 ) (3785) Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) (Dischg. Conc. X (IWC)% _ 100 III. Calculate regulated limitation. ( 11.33 X ( 3.8) 100 0.07 11.33 mg/I 0.44 mg/I Receiving Stream Concentration List all LC50 and EC50 data available for the whole product according to the following columns. (Note that units should be in mg/1). Please provide copies ofthe sources of this data. Organism Fathead Minnow Daphnia magna Ceriodaphnia Test Duration 96 hr. 48 hr 48 hr LC50/EC50 (mq/1) NOEC 2100 NOEC 2100 5% mortality 500 D. W.Q. Form 101 (612000) 2 Facility Name: Rowan County Power, LLC CT Phase II NPDES # : NC G500000 Choose the lowest LC50/EC50 listed above: (> . Enter the LC50/EC50: 5% mortality 500 mg/I If the half life (H.L.) is less than 4 days, perform the following calculation. Regulated Limitation = 0.05 x LC50 = mg/I If the half life (H.L.) is greater than or equal to 4 days or unknown, perform the following calculation. Regulated Limitation = .0.01 x - LC50 = mg/I Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: 500 mg/liter From Part I I enter the receiving stream concentration: 0.44 mg/liter - IV. Analysis. = If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Person in Responsible Charge J C L y K A-+A-� Name (Print) Signature . D to Person Completing This Worksheet (If different from above) Fred Holt Name (Print) Signature Date Please submit to: Division of Water Quality Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699 - 1621 Attn: Todd Christenson D. W. Q. Form 101 (612000) - 3 Facility Name: Rowan County Power LLC CT Phase II NPDES 4: NC G500000 , Supplemental Metals Analysis If copper, zinc, or chromium are present in the proposed biocidal compound, complete this worksheet. A separate form must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a separate form for every metal present in the biocide. Metal EXAMPLE Copper Chemical Formula Molecular Weight of Metal Formula Weioht Concentration in Biocide CuSO4.5H2O 63.546 g/mole 249.680 g/mole 0.2 % Dosage rate of Biocide (DR) (from page 1): NA DR = grams/day Average Daily Discharge (ADD) (from page 1): ADD = million gallons/day Discharge Concentration (DC) of Biocide: DC = DR _ ( grams/day) _ grams/million gallons ADD = (_million gallons/day) Convert DC to micrograms/liter (ppb): DC (pg/1) = DC (grams/million gal) x 1 x 106ug/g = ug/I 3.785 x 106 liters/million gal. Calculate the fraction of metal in the metal -containing compound (MF): MW ( grams/mole) MF = FW = ( grams/mole) _ Calculate the fraction of metal in the biocidal compound (BF): BF = MF x MCC % 100 = x % (100) _ Calculate the concentration of metal in the discharge (M): M = DC x BF = ug/I x = ug/I Calculate the instream metal concentration (IMC) at low -flow conditions: IMC=MXlWC% - ug/Ix % - ug/I 100 .100 Regulated limitation of metal (from below): ug/I NC General Statutes 15A NCAC. 26.0211 define: Copper- 7 pg/I water quality action level* Zinc- 50 pg/I water quality action level* Chromium- 50 pg/I water quality standard (*Values which exceed action levels must be addressed directly by aquatic toxicity testing.) D.W.Q. Fonn 101 (612000) 4 MATERIAL SAFETY DATA SHEET BetzDearborn, Division of Hercules Incorporated 4636 Somerton Road Trevose, PA 19053 Business telephone: (215) 355-3300 EMERGENCY TELEPHONE (HEALTMACCIDENT) (800) 877-1940 (USA) 1 PRODUCT IDENTIFICATION PRODUCT NAME: FLOGARD MS6222 PRODUCT APPLICATION AREA: ISSUE DATE: 08-DEC-2000 HMIS RATINGS (See Section 16 for additional information) HEALTH: 3 FLAMMABILITY: 0 REACTIVITY: 0 WATER -BASED CORROSION INHIBITOR. 2 COMPOSITION / INFORMATION ON INGREDIENTS Information for specific product ingredients as required by the U.S. OSHA HAZARD COMMUNICATION STANDARD is listed. Refer to additional sections of this MSDS for our assessment of the potential hazards of this formulation. HAZARDOUS INGREDIENTS: CAS# CHEMICAL NAME 7664-38-2 PHOSPHORIC ACID Corrosive No component is considered to be a carcinogen by the National Toxicology Program, the International Agency for Research on Cancer, or the Occupational Safety and Health Administration at OSHA thresholds for carcinogens. 3 HAZARDS IDENTIFICATION EMERGENCY OVERVIEW DANGER Corrosive to skin. Corrosive to the eyes. Mists/aerosols cause irritation to the upper respiratory tract. DOT hazard: Corrosive to skin/steel Emergency Response Guide #154 Odor: Mild; Appearance: Colorless, Liquid Fire fighters should wear positive pressure self-contained breathing apparatus(full face -piece type). Proper fire -extinguishing media: dry chemical, carbon dioxide, foam or water POTENTIAL HEALTH EFFECTS ACUTE SKIN EFFECTS: Primary route of exposure; Corrosive to skin. ACUTE EYE EFFECTS: Corrosive to the eyes. ACUTE RESPIRATORY EFFECTS: Mists/aerosols cause irritation to the upper respiratory tract. INGESTION EFFECTS: May cause severe irritation or burning of mouth, throat; and - gastrointestinal tract with severe chest and abdominal pain, nausea, vomiting, diarrhea, lethargy and collapse. Possible death when ingested in very large doses. TARGET ORGANS: Prolonged or repeated exposures may cause tissue necrosis. MEDICAL CONDITIONS AGGRAVATED: Not known. SYMPTOMS OF EXPOSURE: Inhalation may cause irritation of mucous membranes and respiratory. tract. Skin contact causes severe irritation or -burns. 4 FIRST AID MEASURES SKIN CONTACT: URGENT! Wash thoroughly with soap and water. Remove contaminated clothing. Get immediate medical attention. Thoroughly wash clothing before reuse. EYE CONTACT: URGENT! Immediately flush eyes with plenty of low-pressure water for at least 20 minutes while removing contact lenses. Hold eyelids apart. Get immediate medical attention. INHALATION: Remove to fresh air. If breathing is difficult, give oxygen. If breathing has stopped, give artificial respiration. Get immediate medical attention. INGESTION: Do not feed anything by mouth to an unconscious or convulsive victim. Do not induce vomiting. Immediately contact physician. Dilute contents of stomach using 3-4 glasses milk or water. NOTES TO PHYSICIANS: Material is corrosive. It may not be advisable to induce vomiting. Possible mucosal damage may contraindicate the use of gastric lavage. 5 FIRE FIGHTING MEASURES FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive pressure self-contained breathing apparatus (full face -piece type). EXTINGUISHING MEDIA: dry chemical, carbon dioxide, foam or water HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. FLASH POINT: > 20OF > 93C P-M(CC): MISCELLANEOUS: Corrosive to skin/steel UN 1805; Emergency Response Guide #154 6 ACCIDENTAL RELEASE MEASURES PROTECTION AND SPILL CONTAINMENT: Ventilate area. Use specified protective equipment. Contain and absorb on absorbent material. Place in waste disposal container. Flush area with water. Wet area may be slippery. Spread sand/grit. DISPOSAL INSTRUCTIONS: Water contaminated with this product may be sent to a sanitary sewer treatment facility,in accordance with any local agreement,a permitted waste treatment facility or discharged under a permit. Product as is - Incinerate or land dispose in an approved landfill. 7 HANDLING & STORAGE HANDLING: Acidic. Corrosive(Skin/eyes). Do not mix with alkaline material. STORAGE: Keep containers closed when not in use. Use approved containers only. Store in cool, well -vented area. Contact with metals may release flammable hydrogen gas. 8 EXPOSURE CONTROLS / PERSONAL PROTECTION EXPOSURE LIMITS CHEMICAL NAME PHOSPHORIC ACID PEL (OSHA): 1 MG/M3' TLV (ACGIH): 1 MG/M3; ENGINEERING CONTROLS: Adequate ventilation to maintain air contaminants below exposure limits. PERSONAL PROTECTIVE EQUIPMENT: Use protective equipment in accordance with 29CFR 1910 Subpart I 'RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PROGRAM THAT MEETS OSHA'S 29 CFR 1910.134 AND ANSI Z88.2 REQUIREMENTS MUST BE FOLLOWED WHENEVER WORKPLACE CONDITIONS WARRANT'A RESPIRATOR'S USE. USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR -RESPIRATORS. If air -purifying respirator use is appropriate, use a respirator with HEPA cartridges. SKIN PROTECTION: gauntlet -type neoprene gloves, chemical resistant apron -- Wash off after each use. Replace as necessary. EYE PROTECTION: splash proof chemical goggles, face shield 9 PHYSICAL & CHEMICAL PROPERTIES Specific Gray.(70F,21C) 1.579 Vapor Pressure (mmHG) 15.0 Freeze Point (F) < -30 Vapor Density (air=1) > 1.00 Freeze Point (C) < -34 Viscosity(cps 70F,21C) 44 % Solubility (water) 100.0 Odor Mild Appearance Colorless Physical State Liquid Flash Point P-M(CC) > 20OF > 93C pH As Is (approx.) < 1.0 Evaporation Rate (Ether=1) < 1.00 NA = not applicable ND = not determined 10 STABILITY & REACTIVITY STABILITY: Stable under normal storage conditions. HAZARDOUS POLYMERIZATION: Will not occur. INCOMPATIBILITIES: May react with bases or strong oxidizers. DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. BETZDEARBORN INTERNAL PUMPOUT/CLEANOUT CATEGORIES: „Cl, 11 TOXICOLOGICAL INFORMATION Oral LD50 RAT: 4,400 mg/kg Dermal LD50 RABBIT: >3,160 mg/kg Skin Irritation Score RABBIT: CORROSIVE 24hr NOTE - DOT HM181 Packing Group III: corrosive to skin in 240 minutes but not 60 minutes Eye Irritation Score RABBIT: CORROSIVE 24hr Ames Assay: NEGATIVE 12 ECOLOGICAL INFORMATION AQUATIC TOXICOLOGY Fathead Minnow 96 Hour Static Renewal Bioassay pH of test solutions was adjusted to a level of 6-9. LC50: 4200 mg/L No Effect Level: 2100 mg/L Daphnia magna 48 Hour Static Renewal Bioassay pH of test solutions was adjusted to a level of 6-9. LC50: 3540 mg/L No Effect Level: 2100 mg/L Ceriodaphnia 48 Hour Static Screen pH of test solutions was adjusted to a level of 6-9. 85% Mortality: 2500 mg/L 5% Mortality: 500 mg/L BIODEGRADATION No Data Available. 13 DISPOSAL CONSIDERATIONS If this undiluted product is discarded as a waste, the US RCRA hazardous waste identification number is: D002=Corrosive(pH, steel). Please be advised; however, that state and local requirements for waste disposal may be more restrictive or otherwise different from federal regulations. Consult state and local regulations regarding the proper disposal of this material. 14 TRANSPORT INFORMATION. DOT HAZARD: Corrosive to skin/steel UN / NA NUMBER: UN1805 DOT EMERGENCY RESPONSE GUIDE #: 154 15 REGULATORY INFORMATION TSCA: All components of this product are listed in the TSCA inventory. CERCLA AND/OR SARA REPORTABLE QUANTITY (RQ): 507 gallons due to PHOSPHORIC ACID; SARA SECTION 312 HAZARD CLASS: Immediate(acute);Delayed(Chronic) SARA SECTION 302 CHEMICALS: No regulated constituent present at OSHA -thresholds SARA SECTION 313 CHEMICALS: No regulated constituent present at OSHA thresholds CALIFORNIA REGULATORY INFORMATION CALIFORNIA SAFE DRINKING WATER AND TOXIC ENFORCEMENT ACT (PROPOSITION 65) CHEMICALS PRESENT: No regulated constituent present at OSHA thresholds MICHIGAN REGULATORY INFORMATION No regulated constituent present at OSHA thresholds � I' 16 OTHER INFORMATION NFPA/HMIS CODE TRANSLATION Health 3 Serious Hazard Fire 0 Minimal Hazard Reactivity 0 Minimal Hazard Special CORR DOT corrosive (1) Protective Equipment.D Goggles,Face Shield,Gloves,Apron (1) refer to section 8 of MSDS for additional protective equipment recommendations. CHANGE LOG EFFECTIVE DATE REVISIONS TO SECTION: SUPERCEDES MSDS status: 21-APR-1997 03-OCT-1997 8 05-JAN-1999 10 13-JUL-2000 15 08-DEC-2000 4 **. NEW 21-APR-1997 03-OCT-1997 05-JAN-1999 13-JUL-2000 C BIOCIDE/CHEMI.CAL TREATMENT WORKSHEET - FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. Facility Name Rowan County Power, LLC CT Phase II NPDES # NC G500000 Outfall # 002 County Rowan Receiving Stream (North) Second Creek 7Q10 9.3 (cfs) (All above information supplied by the Division of Water Quality) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water body? A.D.D. = 0.24 (in M.G.D.) Note: This discharge represents a maximum discharge volume. Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data entered above. IWC = (A.D.D.) X 100 = ( 0.24) X 100 = 3.8 % (7Q10) (0.646) + (A.D.D.) ( 9.3) (0.646) + ( 0.24) This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Optisperse Please list the active ingredients and percent composition: Sodium Hydroxide % Phosphate % Polymeric dispersant % What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24 hr period. D.R. = 12942 grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X 1 gal.water X 8.43 lbs. X specific gravity of product X 453.594. 128 fl.oz. 1 gal. Water 1 lb. r- ;ility Name: Rowan County Power, LLC CT Phase II NPDES # : NC G500000 Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume = 3.4 million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. NA What is the decay rate (D.K.) of the product? If unknown, assume no decay (D.K.=O) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L. = Days The decay rate is equal to 1 X 0.69 = = Decay Rate (D.K.) H.L. A.D.D. ( 0.24) + ( 0 ) = 0.07 * D.F. _ (Volume) + (D.K.) _ ( 3.40) Calculate Steady State Discharge Concentration: (D.R.) 12942 — Dischg Conc. _ (D.F.)(Volume)(3785) (0.07 ) (3.4 ) (3785) 14.25 mg/I Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) (Dischg. Conc. X (IWC)% _ 100 Calculate regulated limitation. ( 14.23 X ( 3.8) = 0.55 mg/I 100 Receiving Stream Concentration List all LC50 and EC50 data available for the whole product according to the following columns. (Note that units should be in mg/1). Please provide copies of the sources of this data. Organism Fathead minnow Daphnia magna D. W. Q. Form 101 (612000) Test Duration 96 hr 48 hr LC50/EC50 (mg/I) NOEC 3990 NOEC 3730 2 Facility Name: Rowan County Power, LLC CT Phase II NPDES # : NC G500000 Choose the lowest- LC50/EC50 listed above: Enter the LC50/EC50: NOEC 3730 ' mg/I. If the half life (H.L.) is, less than 4 days, perform the following calculation. Regulated Limitation = 0.05 x LC50 = mg/1 If the half life (H.L.) is.greater than or equal to 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC50 IV. Choose the appropriate regulated- limitation from. the calculations immediately above and place in this.blank: 3730 mg/liter From Part II enter the receiving stream. concentration: 0.55 mg/liter Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Person in Responsible Charge Name (Print) 4 11 10'2- Sianature Datb Person Completing This Worksheet (if different from above) Fred Holt Name (Print) r Signature Dote Please submit to: Division of Water Quality Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699 - 1621 Attn: Todd Christenson D. W. Q. Form 101 (612000) 3 Facility Name: Rowan County Power LLC CT Phase II NPDES #: NC G500000 Supplemental Metals Analysis If copper, zinc, or chromium are present in the proposed biocidal compound, complete this worksheet. A separate form must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a separate form for every metal present in the biocide. Metal Chemical Formula Molecular Weight of Metal Formula Weioht Concentration in Biocide EXAMPLE Copper CuSO4.5H20 63.546 g/mole 249.680 g/mole 0.2 % Dosage rate of Biocide (DR) (from page 1): NA DR = grams/day Average Daily Discharge (ADD) (from page 1): ADD = million gallons/day Discharge Concentration (DC) of Biocide: DC = DR — ( grams/day) _ grams/million gallons ADD — ( million gallons/day) — Convert DC to micrograms/liter (ppb): DC (lag/1) = DC (grams/million gal) x 1 x 106 /aq/q = ug/I 3.785 x 106 liters/million gal. Calculate the fraction of metal in the metal -containing compound (MF): MW ( grams/mole) MF = FW = ( grams/mole) _ Calculate the fraction of metal in the biocidal compound (BF): - BF = MF x MCC % 100 = x % (100) Calculate the concentration of metal in the discharge (M): M = DC x BF = ug/I x = ug/I Calculate the instream metal concentration (IMC) at low -flow conditions: IMC = M x IWC % = ug/I x % — ug/I 100 100 Regulated limitation of metal (from below): ug/I NC General Statutes 15A NCAC 26.0211 define: Copper- 7 pg/I water quality action level* Zinc- 50 pg/I water quality action level* Chromium- 50 pg/I water quality standard (*Values which exceed action levels must be addressed directly by aquatic toxicity testing.) D.W.Q. Form 101 (62000) 4 MATERIAL SAFETY DATA SHEET BetzDearborn, Division of Hercules Incorporated 4636 Somerton Road Trevose, PA 19053 Business telephone: (215) 355-3300 EMERGENCY TELEPHONE (HEALTH/ACCIDENT) (800) 877-1940 (USA) ISSUE DATE: 10-MAY-2001 HMIS RATINGS (See Section 16 for additional information) HEALTH:2 FLAMMABILITY: 0 REACTIVITY: 0 1 PRODUCT IDENTIFICATION PRODUCT NAME: OPTISPERSE BP2650 PRODUCT APPLICATION AREA: INTERNAL BOILER TREATMENT. 2 COMPOSITION / INFORMATION ON INGREDIENTS Information for specific product ingredients as required by the U.S. OSHA HAZARD COMMUNICATION STANDARD is listed. Refer to additional sections of this MSDS for our assessment of the potential hazards of this formulation. HAZARDOUS INGREDIENTS: CAS# CHEMICAL NAME 1310-73-2 SODIUM HYDROXIDE (CAUSTIC SODA) Corrosive; toxic (by ingestion) No component is considered to be a carcinogen by the National Toxicology Program, the International Agency for Research on Cancer, or the Occupational Safety and Health Administration at OSHA thresholds for carcinogens. 3 HAZARDS IDENTIFICATION EMERGENCY OVERVIEW WARNING May cause moderate irritation to the skin. Severe irritant to the eyes, possibly corrosive. Mists/aerosols may cause irritation to upper respiratory tract. DOT hazard: Corrosive to aluminum, RQ Emergency Response Guide #154 Odor: None; Appearance: Colorless To Light Yellow, Liquid Fire fighters should wear positive pressure self-contained breathing apparatus(full face -piece type). Proper fire -extinguishing media: dry chemical/CO2/foam or water --slippery condition; use sand/grit. POTENTIAL HEALTH EFFECTS ACUTE SKIN EFFECTS: Primary route of exposure; May cause moderate irritation to the skin. ACUTE EYE EFFECTS: Severe irritant to the eyes, possibly corrosive. ACUTE RESPIRATORY EFFECTS: Mists/aerosols may cause irritation to upper respiratory tract. INGESTION EFFECTS: May cause gastrointestinal irritation. TARGET ORGANS: No evidence of potential chronic effects. MEDICAL CONDITIONS AGGRAVATED: Not known. SYMPTOMS OF EXPOSURE: May cause redness or itching of skin, irritation, and/or tearing of eyes (direct contact). 4 FIRST AID MEASURES SKIN CONTACT: Wash thoroughly with soap and water. Remove contaminated clothing. Thoroughly wash clothing before reuse. Get medical attention if irritation develops or persists. EYE CONTACT: Remove contact lenses. Hold eyelids apart. Immediately flush eyes with plenty of low-pressure water for at least 15 minutes. Get immediate medical attention. If nasal, throat or lung irritation develops - remove to fresh air and get medical attention. INGESTION: Do not feed anything by mouth to an unconscious or convulsive victim. Do not induce vomiting. Immediately contact physician. Dilute contents of stomach using 3-4 glasses milk or water. NOTES TO PHYSICIANS: No special instructions 5 FIRE FIGHTING MEASURES FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive pressure self-contained breathing apparatus (full face -piece type). EXTINGUISHING MEDIA: dry chemical/CO2/foam.or water --slippery condition; use sand/grit. HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. FLASH POINT: > 200F > 93C P-M(CC) MISCELLANEOUS: Corrosive to aluminum, RQ UN3266;Emergency Response Guide #154 6 ACCIDENTAL RELEASE MEASURES PROTECTION AND SPILL CONTAINMENT: Ventilate area. Use specified protective equipment. Contain and absorb on absorbent material. Place in waste disposal container. Flush area with water. Wet area may be slippery. Spread sand/grit. DISPOSAL INSTRUCTIONS: Water contaminated with this product may be sent to a sanitary sewer treatment facility,in accordance with any local agreement,a permitted waste treatment facility or discharged under a permit. Product as is - Incinerate or land dispose in an approved landfill. C 7 HANDLING & STORAGE HANDLING: Alkaline. Do not mix with acidic material. STORAGE: Keep containers closed when not in use. Do not freeze. If frozen, thaw and mix completely prior to use. 8 EXPOSURE CONTROLS / PERSONAL PROTECTION EXPOSURE LIMITS CHEMICAL NAME SODIUM HYDROXIDE (CAUSTIC SODA) PEL (OSHA): 2 MG/M3 TLV (ACGIH): 2 MG/M3(CEILING) ENGINEERING CONTROLS: Adequate ventilation to maintain air contaminants below exposure limits. PERSONAL PROTECTIVE EQUIPMENT: Use protective equipment in accordance with 29CFR 1910 Subpart I RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PROGRAM THAT MEETS OSHA'S 29- CFR 1910.134 AND ANSI Z88.2 REQUIREMENTS MUST BE FOLLOWED WHENEVER WORKPLACE CONDITIONS WARRANT A RESPIRATOR'S USE. USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR - RESPIRATORS. If air -purifying respirator use is appropriate, use a respirator with dust/mist filters. SKIN PROTECTION: neoprene gloves-- Wash off after each use. Replace as necessary. EYE PROTECTION: splash proof chemical goggles 9 PHYSICAL & CHEMICAL PROPERTIES Specific Gray.(70F,21C) 1.074 Vapor Pressure (mmHG) — 18.0 Freeze Point (F) 23 Vapor Density (air=1) < 1.00 Freeze Point (C) -5 Viscosity(cps 70F,21C) 6 % Solubility (water) 100.0 Odor None Appearance Colorless To Light Yellow Physical State Liquid Flash Point P-M(CC) > 20OF > 93C pH As Is (approx.) > 13.0 Evaporation Rate (Ether=l) < 1.00 NA = not applicable ND = not determined 10 STABILITY & REACTIVITY STABILITY: Stable under normal storage conditions. HAZARDOUS POLYMERIZATION: Will not occur. INCOMPATIBILITIES: May react with strong oxidizers. DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. BETZDEARBORN INTERNAL PUMPOUT/CLEANOUT CATEGORIES: "B" 11 TOXICOLOGICAL INFORMATION Oral LD50 RAT: >2,000 mg/kg NOTE - Estimated value Dermal LD50 RABBIT: >2,000 mg/kg NOTE - Estimated value 12 ECOLOGICAL INFORMATION AQUATIC TOXICOLOGY Fathead Minnow 96 Hour Acute Toxicity Product toxicity determined from bioassays conducted on individual components. LC50 Greater Than= 5000 mg/L No Effect Level= 3990 mg/L Daphnia magna 48 Hour Acute Toxicity Product toxicity determined from bioassays conducted on individual components. LC50 Greater Than= 5000 mg/L No Effect Level= 3730 mg/L BIODEGRADATION No Data Available. 13 DISPOSAL CONSIDERATIONS If this undiluted product is discarded as a waste, the US RCRA hazardous waste identification number is D002=Corrosive(pH). Please be advised; however, that state and local requirements for waste disposal may be more restrictive or otherwise different from federal regulations. Consult state and local regulations regarding the proper disposal of this material. 14 TRANSPORT INFORMATION DOT HAZARD: Corrosive to aluminum, RQ UN / NA NUMBER: UN3266 DOT EMERGENCY RESPONSE GUIDE #: 154 15 REGULATORY INFORMATION TSCA: All components of this product are listed in the TSCA inventory. CERCLA AND/OR SARA REPORTABLE QUANTITY (RQ): 3,727 gallons due to SODIUM HYDROXIDE (CAUSTIC SODA); SARA SECTION 312 HAZARD CLASS: Immediate(acute) SARA SECTION 302 CHEMICALS: No regulated constituent present at OSHA thresholds SARA SECTION 313 CHEMICALS: No regulated constituent present at OSHA thresholds CALIFORNIA REGULATORY INFORMATION CALIFORNIA SAFE DRINKING WATER AND TOXIC ENFORCEMENT ACT (PROPOSITION 65) CHEMICALS PRESENT: No regulated constituent present at OSHA thresholds MICHIGAN REGULATORY INFORMATION No regulated constituent present at OSHA thresholds 16 OTHER INFORMATION NFPA/HMIS CODE TRANSLATION Health 2 Moderate Hazard Fire 0 Minimal Hazard Reactivity 0 Minimal Hazard Special - ALK pH above 12.0 (1) Protective Equipment B Goggles,Gloves (1) refer to section 8 of MSDS for additional protective equipment recommendations. CHANGE LOG EFFECTIVE . DATE REVISIONS TO SECTION: SUPERCEDES ---------------------------------------- MSDS status: 10-MAY-2001 ** NEW ** 0 BIOCIDE/CHEMIC/jL TREATMENT WORKSHEET - FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. Facility Name NPDES # NC County Rowan County Power, LLC CT Phase II G500000 Outfall # 002 Rowan Receiving Stream (North) Second Creek (All above information supplied by the Division of Water Quality) 7Q10 9.3 (cfs) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water body? A.D.D. = 0.24 (in M.G.D.) Note: This discharge represents a maximum discharge volume. Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data entered above. IWC = (A.D.D.) X 100 = ( 0.24) X 100 3.8 % (7Q10) (0.646) + (A.D.D.) ( 9.3) (0.646) + ( 0.24) This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Cortrol Please list the active ingredients and percent composition: Carbonic Dihydrazide Diethylhydroxylamine (DEHA) N-Isopropylhydroxylamine (NIPHA) What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24 hr period. D.R. = 6026 grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X 1 gal.water X 8.43 lbs. X specific gravity of product X 453.59g. 128 fl.oz. 1 gal. Water 1 lb. ^-,ility Name: Rowan County Power, LLC CT Phase II NPDES # : NC G500000 Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume = 3.4 million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. NA What is the decay rate (D.K.) of the product? If unknown, assume no decay (D.K.=O) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L. = Days The decay rate is equal to 1 X 0.69 = = Decay Rate (D.K.) H.L. (A.D.D.) 0.24) + ( 0 ) = 0.071 * D.F. _ (Volume) + (D.K.) _ ( 3.40) Calculate Steady State Discharge Concentration: D.R. 6026 Dischg Conc. _ (D.F.)(Volume)(3785) _ ( 0.071) ( 3.4 ) (3785) = 6.63 mg/I Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) (Dischq. Conc. X (IWCI% _ ( 6.63) X ( 3.8) = 0.25 mg/I 100 100 Receiving Stream Concentration Calculate regulated limitation. List all LC50 and EC50 data available for the whole product according to the following columns. (Note that units should be in mg/1). Please provide copies of the sources of this data. Organism Test Duration LC50/EC50 (mg/1) Daphnia magna Fathead Minnow Ceriodaphnia D.W.Q. Form 101 (612000) 48 hr 96 hr 48 hr NOEC 190 5% mortality 96 10% mortality 96 2 Facility Name: Rowan County Power, LLC CT Phase II NPDES # : NC G500000 Choose the lowest LC50/EC50 listed above: Enter the LC50/EC50:. 5% mortality 196 mg/I If the half life (H.L.) is less than 4 days, perform the following calculation. Regulated Limitation = 0.05 x LC50 mg/I If the half life (H.L.) is _greater than or equal to 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC50 = mg/I' Choose the appropriate regulated limitation from the calculations immediately above and.place in this blank: 96 mg/liter From Part II enter the receiving stream concentration: 0.25 mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Person in Responsible Charge KA-M r� Name (Print) Signature Da e Person Completing This Worksheet (if different from above) Fred Holt Name (Print) ' Signature Da e Please submit to: Division of Water Quality Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699 - 1621 Attn: Todd Christenson D.W.Q. Form 101 (612000) 3 Facility Name: Rowan County Power LLC CT Phase II NPDES #: NC G500000 Supplemental Metals Analysis If copper, zinc, or chromium are present in the proposed biocidal compound, complete this worksheet. A separate form must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a separate form for every metal present in the biocide. Metal Chemical Formula Molecular Weight of Metal Formula Weight Concentration in Biocide EXAMPLE Copper CUS04.5H20 63.546 g/mole 249.680 g/mole 0.2 % Dosage rate of Biocide (DR) (from page 1): NA DR = grams/day Average Daily Discharge (ADD) (from page 1): ADD = million gallons/day Discharge Concentration (DC) of Biocide: DC DR — ( grams/day) _ grams/million gallons = ADD — (—million gallons/day) — Convert DC to micrograms/liter (ppb): DC (/.rg/1) = DC (grams/million gal) x 1 x 106 Nq/q _ ug/I 3.785 x 106 liters/million gal. Calculate the fraction of metal in the metal -containing compound (MF): MF — MW — ( grams/mole) FW — ( grams/mole) Calculate the fraction of metal in the biocidal compound (BF): BF = MF x MCC % 100 = x % (100) _ Calculate the concentration of metal in the discharge (M): M = DC x BF = ug/I x = ug/I Calculate the instream metal concentration (IMC) at low -flow conditions: IMC = M x IW (% = ug/I x 100 % = ug/I Regulated limitation of metal (from below): ug/I NC General Statutes 15A NCAC 213.0211 define: Copper- 7 pg/I water quality action level* Zinc- 50 pg/I water quality action level* Chromium- 50 pg/I water quality standard (*Values which exceed action levels must be addressed directly by aquatic toxicity testing.) D.W.Q. Fonn 101 (62000) 4 MATERIAL SAFETY DATA SHEET BetzDearborn Inc. 4636 Somerton Road Trevose, Pa. 19053 (215) 355-3300 EMERGENCY TELEPHONE (HEALTMACCIDENT) (800) 877-1940 (USA) 1 PRODUCT IDENTIFICATION PRODUCT NAME: CORTROL OS5607 ISSUE DATE: 01-NOV-1999 HMIS RATINGS (See Section 16 for additional information) HEALTH: 1 FLAMMABILITY: 1 REACTIVITY: 0 2 COMPOSITION / INFORMATION ON INGREDIENTS Information for specific product ingredients as required by the U.S. OSHA HAZARD COMMUNICATION STANDARD is listed. Refer to additional sections of this MSDS for our assessment of the potential hazards of this formulation. HAZARDOUS INGREDIENTS: CAS# CHEMICAL NAME 497-18-7 CARBONIC DIHYDRAZIDE Exothermic hydrolysis to hydrazine can occur with high temperature; also occurs by contact with alkalies, oxidizers, or low grade metals; irritant (eyes and skin) No component is considered to be a carcinogen by the National Toxicology Program, the International Agency for Research on Cancer, or the Occupational Safety and Health Administration at OSHA thresholds for carcinogens. Avoid contact with low grade metals (LCS, Al, Cu), alkalies and oxidizers to avoid accelerated actives degradation. Do not mix with other chemicals. Feed independently to system. 3 HAZARDS IDENTIFICATION EMERGENCY OVERVIEW CAUTION May cause slight irritation to the skin. May cause slight irritation to the eyes. Mists/aerosols may cause irritation to upper respiratory tract. DOT hazard is not applicable Emergency Response Guide is not applicable Odor: Slight; Appearance: Colorless To Light Yell Liquid Fire fighters should wear positive pressure self-contained breathing apparatus(full face -piece type). Proper fire -extinguishing media: dry chemical, carbon dioxide, foam or water POTENTIAL HEALTH EFFECTS ACUTE SKIN EFFECTS: Primary route of exposure; May cause slight irritation to the skin. ACUTE EYE EFFECTS: ' May cause slight irritation to the eyes. ACUTE RESPIRATORY EFFECTS: Mists/aerosols may cause irritation to upper respiratory tract. INGESTION EFFECTS: May cause gastrointestinal irritation. TARGET ORGANS: No evidence of potential chronic effects. MEDICAL CONDITIONS AGGRAVATED: Not known. SYMPTOMS OF EXPOSURE: May cause redness or itching of skin. 4 FIRST AID MEASURES SKIN CONTACT: Wash thoroughly with soap and water. Remove contaminated clothing. Get medical attention if irritation develops or persists. AMOT-01NIFT0S Remove contact lenses. -Hold eyelids apart: Immediately flush eyes with plenty of low-pressure water for at least 15 minutes. Get medical attention if irritation persists after flushing. AA INHALATION: If nasal, throat or lung irritation develops - remove to fresh air and get medical attention. INGESTION: Do not feed anything by mouth to an unconscious or convulsive victim. Do not induce vomiting. Immediately contact physician. Dilute contents of stomach using 3-4 glasses milk or water. NOTES TO PHYSICIANS: No specific instruction 5 FIREFIGHTING MEASURES FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive pressure self-contained breathing apparatus (full face -piece type). EXTINGUISHING MEDIA: dry chemical, carbon dioxide, foam or water HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. FLASH POINT: > 20OF > 93C P-M(CC) 6 ACCIDENTAL RELEASE MEASURES PROTECTION AND SPILL CONTAINMENT: Ventilate area., Use specified protective equipment. Contain and absorb on absorbent material. Place in waste disposal container.. Flush area with water. Wet area may be slippery. Spread sand/grit.. DISPOSAL INSTRUCTIONS: Water contaminated with this product may be sent to a sanitary sewer treatment facility,in accordance with any local agreement,a permitted waste treatment facility or discharged under a permit. Product as is -Incinerate or land dispose in an approved landfill. 7 HANDLING & STORAGE HANDLING: Contact with oxidizers, peroxide and metal oxide may result in a violent reaction. Contamination with high pH products and low grade metal accelerate decomposition to hydrazine. STORAGE: Keep containers closed when not in use. Store in a manner that minimizes potential contamination. Store only in vented containers. 11 Protect from freezing. 8 EXPOSURE CONTROLS / PERSONAL PROTECTION EXPOSURE LIMITS CHEMICAL NAME CARBONIC DIHYDRAZIDE PEL (OSHA): NOT DETERMINED I TLV (ACGIH): NOT DETERMINED ENGINEERING CONTROLS: adequate ventilation PERSONAL PROTECTIVE EQUIPMENT: Use protective equipment in accordance with 29CFR 1910 Subpart I RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PROGRAM THAT MEETS OSHA'S 29 CFR 1910.1.34 AND ANSI Z88.2 REQUIREMENTS MUST BE FOLLOWED WHENEVER WORKPLACE CONDITIONS WARRANT A RESPIRATOR'S USE, USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR -RESPIRATORS. If air -purifying respirator use is appropriate, use a respirator with ammonia/methylamine cartridges. SKIN PROTECTION: neoprene gloves-- Wash off after each. -use. Replace as necessary. EYE PROTECTION: splash proof chemical goggles 9 PHYSICAL & CHEMICAL PROPERTIES Specific Gray.(70F,21C) 1.021 Vapor Pressure (mm.HG) _ 18.0 Freeze Point (F) 32 Vapor Density (air=1) < 1.00 Freeze Point (C) 0 Viscosity(cps 70F,21C) 9; % Solubility (water) 100.0 Odor Slight Appearance ;Colorless To Light Yellow Physical State Liquid Flash Point P-M(CC) > 20OF > 93C pH As Is (approx.) 8.0 Evaporation Rate-(Ether=1 }; < 1:00 NA = not applicable ND ":not determined 10 STABILITY & REACTIVITY STABILITY: Stable under normal storage conditions. HAZARDOUS POLYMERIZATION: Will not occur. INCOMPATIBILITIES: May react with strong oxidizers. DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. BETZDEARBORN INTERNAL PUMPOUT/CLEANOUT CATEGORIES: "B" 11 TOXICOLOGICAL INFORMATION Oral LD50 RAT: >2,000 mg%kg NOTE - Value is for testing of similar material. Dermal LD50 RABBIT: >2,000 mg/kg NOTE - Value is for testing of similar material. Skin Irritation Score RABBIT: 0.23 NOTE - Value is for testing of similar material. Eye Irritation Score RABBIT: 0.33 NOTE - Value is for testing of similar material. 12 ECOLOGICAL INFORMATION AQUATIC TOXICOLOGY Daphnia magna 48 Hour Static Renewal Bioassay LC50: 850 mg/L No Effect Level: 190 mg/L Fathead Minnow 96 Hour Static Renewal Bioassay Mortality was observed in lowest concentration tested. A no effect level cannot be defined. LC50: 260 mg/L 5% Mortality: 96 mg/L Ceriodaphnia 48 Hour Static Renewal Bioassay Mortality was observed in lowest concentration tested. A no effect level cannot be defined. LC50: 160 mg/L 10% Mortality: 96 mg/L BIODEGRADATION No Data Available. 13 DISPOSAL CONSIDERATIONS If this undiluted product is discarded as a waste, the US RCRA hazardous waste identification number is Not applicable. Please be advised; however, that state and local requirements for waste disposal may be more restrictive or otherwise different from federal regulations. Consult state and local regulations regarding the proper disposal of this material. 14 TRANSPORT INFORMATION DOT HAZARD: Not Applicable UN / NA NUMBER: Not applicable DOT EMERGENCY RESPONSE GUIDE #: Not applicable 15 REGULATORY INFORMATION TSCA: All components of this product are listed in the TSCA inventory. CERCLA AND/OR SARA REPORTABLE QUANTITY (RQ): No regulated constituent present at OSHA thresholds SARA SECTION 312 HAZARD CLASS: Immediate(acute) SARA SECTION 302 CHEMICALS: No regulated constituent present at OSHA thresholds SARA SECTION 313 CHEMICALS: No regulated constituent present at OSHA thresholds CALIFORNIA REGULATORY INFORMATION CALIFORNIA SAFE DRINKING WATER AND TOXIC ENFORCEMENT ACT (PROPOSITION 65) CHEMICALS PRESENT: No regulated constituent present at OSHA thresholds MICHIGAN REGULATORY INFORMATION No regulated constituent present at OSHA thresholds 16 OTHER INFORMATION NFPA/HMIS CODE TRANSLATION Health 1 Slight Hazard Fire 1 Slight Hazard Reactivity 0 Minimal Hazard Special NONE No special Hazard (1) Protective Equipment B Goggles,Gloves (1) refer to section 8 of MSDS for additional protective equipment recommendations. CHANGELOG EFFECTIVE DATE REVISIONS TO SECTION: SUPERCEDES ---------------------------------------- MSDS status: 05-MAY-1999 *" NEW ** 13-MAY-1999 ;EDIT:9 05-MAY-1999 20-JUL-1999 12 13-MAY-1999 01-NOV-1999 4,8 20-JUL-1999 BIOCIDE/CHEMICAL TREATMENT WORKSHEET - FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. I. Facility Name Rowan County Power, LLC CT Phase II NPDES # NC G500000 Outfall # 002 County Rowan Receiving Stream (North) Second Creek 7Q10 9.3 (cfs) (All above information supplied by the Division of Water Quality) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water body? A.D.D. = 0.24 (in M.G.D.) Note: This discharge represents a maximum discharge volume. Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data entered above. IWC = (A.D.D.) X 100 = ( 0.24) X 100 = 3.8 % (7Q10) (0.646) + (A.D.D.) ( 9.3) (0.646) + ( 0.24) This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. II. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Steamate Please list the active ingredients and percent composition: Morpholine Cyclohexylamine What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24 hr period. D.R. = 12053 grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X 1 gal.water X 8.43 lbs. X specific gravity of product X 453.59g. 128 fl.oz. 1 gal. Water 1 lb. �'cility Name: Rowan County Power, LLC CT Phase II NPDES # : NC G500000 I d NPDES d' h t Estimate total volume of the water handling system between entry of Nocida product an isc arge porn . On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume = 3.4 million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. NA What is the decay rate (D.K.) of the product? If unknown, assume no decay (D.K.=O) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L. = Days The decay rate is equal to 1 X 0.69 = H.L. (A.D.D.) . ( 0.24) D.F. _ (Volume) + (D.K.) _ ( 3.40) Calculate Steady State Discharge Concentration: (D.R.) Dischg Conc. _ (D.F.)(Volume)(3785) _ = Decay Rate (D.K.) + ( 0 ) = 0.071 12053 = ( 0.071) ( 3.4 ) (3785) 13.27 mg/I Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) (Dischg. Conc. X (IWC)% _ 100 III. Calculate regulated limitation. ( 13.27 X ( 3.8) = 0.51 mg/I 100 Receiving Stream Concentration List all LC50 and EC50 data available for the whole product according to the following columns. (Note that units should be in mg/1). Please provide copies of the sources of this data. Organism Test Duration LC50/EC50 (ma/1) Rainbow Trout 48 hr Daphnia magna 48 h r Interpolated LC50 is 300 0% mortality is 50 D.W.Q. Form 101 (612000) 2 Facility Name: Rowan County Power, LLC CT Phase II NPDES # : NC G500000 Choose the lowest LC50/EC50 listed above: Enter the LC50/EC50:. 0% mortality tE 50 mg/I If the -half life (H:L.) is less than 4 days, perform the.following calculation. - Regulated Limitation = 0.05 x LC50 = mg/I If'the half life (H.L.) is greater than or equal to 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC50 = mg/I Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: - 50 mg/liter From Part II enter the receiving stream concentration: 0.51 mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Person in Responsible Charge TT Name (Print) Signature Date Person Completing This Worksheet (If different from above) Name (Print) e i ` Signature Pleasesubmit to: Division of Water Quality Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699 - 1621 Attn: Todd Christenson ate D. W. Q. Form 101 (612000) 3 Facility Name: Rowan County Power LLC CT Phase II NPDES 4: NC G500000 Supplemental Metals Analysis f copper, zinc, or chromium are (present in the proposed biocidal compound, complete this worksheet. A separate form must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a separate form for every metal present in the biocide. Metal Chemical Formula Molecular Weight of Metal Formula Weioht Concentration in Biocide ' EXAMPLE Copper CUS04.5H20 63.546 g/mole 249.680 g/mole 0.2 Dosage rate of Biocide (DR) (from page 1): NA DR = grams/day Average Daily Discharge (ADD) (from page 1): ADD = million gallons/day Discharge Concentration (DC) of Biocide: DC = DR _ ( grams/day) _ grams/million gallons . ADD - ( million gallons/day) - Convert DC to micrograms/liter (ppb): )C (/ag/1) = DC (grams/ illion gal) x 1 x 106 pg/q = ug/I m 3.785 x 106 liters/million gal. Calculate the fraction of metal in the metal -containing compound (MF): MW ( grams/mole) MF = FW = ( grams/mole) _ Calculate the fraction of metal in the biocidal compound (BF): BF = MF x MCC 100 x (100) _ Calculate the concentration of metal in the discharge (M): M=DCxBF= ug/Ix Calculate the instream metal concentration (IMC) at low -flow conditions: IMC = M x IWC % = ug/I x % - ug/I 100 100 Regulated limitation of metal (from below): ug/I NC General Statutes 15A NCAC 213.0211 define: Copper- 7 pg/I water quality action level* Zinc- 50 pg/l water quality action level* Chromium- 50 pg/I water quality standard (*Values which exceed action levels must be addressed directly by aquatic toxicity testing.) D.W.Q. Fonn 101 (6/2000) 4 ri le MATERIAL SAFETY DATA SHEET BetzDearborn Inc. 4636 Somerton Road Trevose, Pa. 19053 (215)355-3300 EMERGENCY TELEPHONE (HEALTH/ACCIDENT) (800) 877-1940 (USA) 1 PRODUCT IDENTIFICATION PRODUCT NAME: STEAMATE NA0540' ISSUE DATE: 19-MAY-1998 -HMIS RATINGS (See Section 16 for additional information) HEALTH: 3 FLAMMABILITY: REACTIVITY: 0 2 COMPOSITION / INFORMATION ON INGREDIENTS Information for specific product ingredients as required by the U.S. OSHA HAZARD'COMMUNICATION STANDARD is listed. Refer to additional sections of this MSDS for our assessment of the potential hazards of this formulation. HAZARDOUS INGREDIENTS: CAS# CHEMICAL NAME 110-91-8 MORPHOLINE Flammable liquid; corrosive; toxic (by skin absorption); potential liver and kidney toxin 108-91-8 CYCLOHEXYLAMINE Flammable; corrosive; toxic (by ingestion and skin absorption) No component is considered to be a carcinogen by the National Toxicology Program, the International Agency for Research on Cancer, or the Occupational Safety and Health Administration at OSHA thresholds for carcinogens. 3 HAZARDS IDENTIFICATION EMERGENCY OVERVIEW r C DANGER Corrosive to skin. Absorbed by skin. Potential skin sensitizer. - Corrosive to the eyes. Vapors, gases, mists and/or aerosols cause irritation to the upper respiratory tract. Prolonged exposure may cause dizziness and headache. DOT hazard: Corrosive to';skin, flammable Emergency Response Guide #132 Odor: Amine; Appearance.: Colorless To Light Yellow, Liquid. Fire fighters should wear positive pressure self-contained breathing apparatus(full face -piece type). Proper fire -extinguishing media: I dry chemical, carbon dioxide, foam or water POTENTIAL;HEALTH EFFECTS ACUTE SKIN EFFECTS: Primary route of exposure; Toxic; Corrosive to skin. Absorbed by skin. Potential skin sensitizer. ACUTE EYE EFFECTS: Corrosive to the eyes. ACUTE RESPIRATORY EFFECTS: Primary route of exposureVapors, gases, mists and/or aerosols cause irritation to the upper respiratory tract. Prolonged exposure may cause dizziness and headache. INGESTION EFFECTS: Maycause severe irritation or burning of mouth, throat, and gastrointestinal tract with severe chest and abdominal pain, nausea, vomiting, diarrhea, lethargy and collapse. Possible death when ingested in very large doses. TARGET ORGANS: Prolonged or repeated exposures may cause CNS depression,tissue necrosis, and/or toxicity to: the liver and kidney. MEDICAL CONDITIONS AGGRAVATED: Not known. SYMPTOMS OF EXPOSURE: Inhalation may cause lightheadedness, slurred speech, nausea, and/or vomiting (pulmonary edema may result). Skin contact can cause severe irritation or burns. 4 FIRST AID MEASURES SKIN CONTACT: Remove clothing. Wash area with large amounts of soap solution or water for 15 min. Immediately contact physician. EYE CONTACT: Immediately flush eyes with water for 15 minutes. Immediately contact a physician for additional treatment. INHALATION: Remove victim from contaminated area. Apply necessary first aid treatment. Immediately contact a physician. 1►L��Li03 Do not feed anything by mouth to an unconscious or convulsive victim. Do not induce vomiting. Immediately contact physician. Dilute contents of stomach using 3-4 glasses milk or water. 5 FIREFIGHTING MEASURES FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive pressure self-contained breathing apparatus (full face -piece type). EXTINGUISHING MEDIA: dry chemical, carbon dioxide, foam or water HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. FLASH POINT: 138F 59C SETA(CC) MISCELLANEOUS: Corrosive to skin, flammable UN2734;Emergency Response Guide #132 6 ACCIDENTAL RELEASE MEASURES PROTECTION AND SPILL CONTAINMENT: Ventilate area. Use specified protective equipment. Contain and absorb on absorbent material. Place in waste disposal container. Remove sources of ignition. DISPOSAL INSTRUCTIONS: Water contaminated with this product may be sent to a sanitary sewer treatment facility,in accordance with any local agreement,a permitted waste treatment facility or discharged under a permit. Product as is - Incinerate or land dispose in an approved landfill. 7 HANDLING & STORAGE HANDLING: Combustible. Do not use around sparks or flames. Bond containers during filling or discharge when performed at temperatures at or above the product flash point. STORAGE: Keep containers closed when not in use. Store in cool ventilated location. Store away from oxidizers. 8 EXPOSURE CONTROLS / PERSONAL PROTECTION EXPOSURE LIMITS CHEMICAL NAME MORPHOLINE PEL (OSHA): 20 PPM-SKIN(30PPM-STEL) TLV (ACGIH): 20 PPM-SKIN(30PPM=STEL) CYCLO H EXYLAM I N E PEL (OSHA): 10 PPM TLV (ACGIH): 10 PPM ENGINEERING CONTROLS: Adequate ventilation to maintain air contaminants below exposure limits. PERSONAL PROTECTIVE EQUIPMENT: Use protective equipment in accordance with 29CFR 1910 Subpart I RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PROGRAM THAT MEETS OSHA'S 29 CFR 1910.134 AND ANSI Z88.2 REQUIREMENTS MUST BE FOLLOWED WHENEVER WORKPLACE CONDITIONS WARRANT A RESPIRATOR'S USE. USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR -RESPIRATORS. If air -purifying respirator use is appropriate, use a respirator with organic vapor cartridges. SKIN PROTECTION: gauntlet -type rubber gloves, chemical resistant apron-- Wash off after each use. Replace as necessary. EYE PROTECTION: splash proof chemical -goggles, face shield 9 PHYSICAL & CHEMICAL PROPERTIES Specific Gray.(70F,21C) 0.991 Vapor Pressure (mmHG) 18.0 Freeze Point (F) 8 Vapor Density (air=1) < f.00 Freeze Point (C) -13 Viscosity(cps 70F,21 C) 16 % Solubility (water) 100.0 Odor Amine Appearance Colorless To Light Yellow Physical State Liquid Flash Point SETA(CC) 138F 58C pH As Is (approx.) 12.4 Evaporation Rate (Ether=1) < 1.00 NA = not applicable ND = not determined 10 STABILITY & REACTIVITY STABILITY: Stable under normal storage conditions. HAZARDOUS POLYMERIZATION: Will not occur. INCOMPATIBILITIES: May react with strong oxidizers. DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. BETZDEARBORN INTERNAL PUMPOUT/CLEANOUT CATEGORIES: "B" 11 TOXICOLOGICAL INFORMATION Oral LD50 RAT: 675 mg/kg NOTE - Estimated value Dermal LD50 RABBIT: 890 mg/kg NOTE - Estimated value Skin Irritation Score RABBIT: 6.3 NOTE - EPA Category I: corrosive; DOT HM181 corrosive in 60 minutes but not 3 minutes Eye Irritation Score RABBIT: CORROSIVE NOTE - 15% Cyclohexylamine score:101, +/-rinsing, constant irritation, nonreversible C 12 ECOLOGICAL INFORMATION AQUATIC TOXICOLOGY Rainbow Trout 48 Hour Static Screen 100% Mortality: 500 mg/L 0% Mortality: 100 mg/L Daphnia magna 48 Hour Static Screen 0% Mortality: 50 mg/L BIODEGRADATION COD (mg/gm): 962 Calculated TOC (mg/gm): 236 Calculated BOD-5 (mg/gm): 1 Calculated BOD-28 (mg/gm): 198 Calculated 13 DISPOSAL CONSIDERATIONS If this undiluted product is discarded as a waste, the US RCRA hazardous waste identification number is D001=Ignitable. Please be advised; however, that state and local requirements for waste disposal may be more restrictive or otherwise different from federal regulations. Consult state and local regulations regarding the proper disposal of this material. 14 TRANSPORT INFORMATION DOT HAZARD: Corrosive to skin, flammable UN / NA NUMBER: UN2734 DOT EMERGENCY RESPONSE GUIDE #: 132 15 REGULATORY INFORMATION TSCA: All components of this product are listed in the TSCA inventory. CERCLA AND/OR SARA REPORTABLE QUANTITY (RQ): 6,067 gallons due to CYCLOHEXYLAMINE; FOOD AND DRUG ADMINISTRATION: All ingredients in this product are authorized for use as boiler water additives where the steam produced may contact food. USDA FEDERALLY INSPECTED MEAT AND POULTRY PLANTS: SEC.G6 SARA SECTION 312 HAZARD CLASS: I mmediate(acute); Delayed (Chron ic); Fire SARA SECTION 302 CHEMICALS: CAS# CHEMICAL NAME 108-91-8 CYCLOHEXYLAMINE SARA SECTION 313 CHEMICALS: No regulated constituent present at OSHA thresholds CALIFORNIA REGULATORY INFORMATION CALIFORNIA SAFE DRINKING WATER AND TOXIC ENFORCEMENT ACT (PROPOSITION 65) CHEMICALS PRESENT: No regulated constituent present at OSHA thresholds MICHIGAN REGULATORY INFORMATION No regulated constituent present at OSHA thresholds 16 OTHER INFORMATION NFPA/HMIS CODE TRANSLATION Health 3 Serious Hazard Fire 2 Moderate Hazard Reactivity 0 Minimal Hazard Special CORR DOT corrosive (1) Protective Equipment D Goggles,Face Shield,Gloves,Apron (1) refer to section 8 of MSDS for additional protective equipment recommendations. CHANGE LOG EFFECTIVE DATE REVISIONS TO SECTION: SUPERCEDES MSDS status: 28-JAN-1997 ** NEW ** 03-APR-1997 15 28-JAN-1997 04-APR-1997 15 03-APR-1997 19-MAY-1998 15 04-APR-1997 BIOCIDE/CHEMICAL TREATMENT WORKSHEET - FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. , I. Facility Name Rowan County Power, LLC CT Phase II NPDES # NC G500000 Outfall # 002 County Rowan Receiving Stream (North) Second Creek 7Q10 9.3 (cfs) (All above information supplied by the Division of Water Quality) . What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water body? A.D.D. = 1.40 (in M.G.D.) Note: This discharge represents a maximum discharge volume that will occur for only one or two incidences. Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data entered above. IWC = (A.D.D.) X 100 = ( 1.40) X 100 = 18.9 % (7Q10) (0.646) + (A.D.D.) ( 9.3) (0.646) + ( 1.40) This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. II. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Continuum AEC Please list the active ingredients and percent composition: Sodium Phosphate % Alkyl Expoxy Carboxylate % Sodium Hydroxide % What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24 hr period. D.R. = 688495 grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X 1 gal.water X 8.43 lbs. X specific gravity of product X 453.59g. 128 fl.oz. 1 gal. Water 1 lb. Facility Name: Rowan County Power, LLC CT Phase II NPDES # : NC G500000 Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume = 1.4 million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. NA What is the decay rate (D.K.) of the product? If unknown, assume no decay (D.K.=O) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L. _ Days The decay rate is equal to 1 X 0.69 = H.L. A( D.D.) ( 1.40) * D.F. _ (Volume) + (D.K.) _ ( 1.40) Calculate Steady State Discharge Concentration: (D. R.) Dischg Conc. _ (D.F.)(Volume)(3785) _ = Decay Rate (D.K.) + ( 0 ) = 1.000 688495 = ( 1.000) ( 1.4 ) (3785) 129.93 mg/I Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) (Dischg. Conc. X (IWCM _ ( 129.93) X ( 18.9) = 24.56 mg/I 100 100 Receiving Stream Concentration Calculate regulated limitation. List all LC50 and EC50 data available for the whole product according to the following columns. (Note that units should be in mg/1). Please provide copies of the sources of this data. Organism Fat Head Minnow Daphnia magna Test Duration LC50/EC50 (mg/Il 96 hr NOEC 3990 48 hr NOEC 3730 D.W.Q. Form 101 (612000) 2 Facility Name: Rowan County Power, LLC CT Phase II NPDES # : NC G500000 Choose the lowest LC50/EC50 listed above: Enter the LC50/EC50: NOEC 3730 mg/I If the half life (H.L.) is less than 4 days, perform the following calculation. Regulated Limitation = 0.05 x L050 = mg/I If the half life (H.L.) is greater than or equal to 4 days or unknown, perform the following calculation. Regulated Limitation- = 0.01 x LC50 = - - mg/t' Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: NOEC 3730 mg/liter From Part II enter the receiving stream concentration: 24.56 mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Person in Responsible Charge ocL Name (Print) J Signature I Dat Person Completing This Worksheet (If different from above) Fred Holt Name (Print) Signature / Date Please submit to: Division of Water Quality Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699 - 1621 Attn: Todd Christenson D. W. Q. Form 101 (612000) 3 Facility Name: Rowan County Power LLC CT Phase II NPDES #: NC G500000 Supplemental Metals Analysis If copper, zinc, or chromium are present in the proposed biocidal compound, complete this worksheet. A separate form must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a separate form for every metal present in the biocide. Metal EXAMPLE Copper Chemical Formula Molecular Weight of Metal Formula Weight Concentration in Biocide CuSO4.5H2O 63.546 g/mole 249.680 g/mole 0.2 % Dosage rate of Biocide (DR) (from page 1): NA R- rams/day Average Daily Discharge (ADD) (from page 1): ADD = million gallons/day Discharge Concentration (DC) of Biocide: DR ( grams/day) DC = ADD = (-million gallons/day) = grams/million gallons Convert DC to micrograms/liter (ppb): 1 x 106 uq/q DC (/ag/1) = DC (grams/million gal) x = ug/I 3.785 x 106 liters/million gal. Calculate the fraction of metal in the metal -containing compound (MF): MW ( grams/mole) MF = FW = ( grams/mole) _ Calculate the fraction of metal in the biocidal compound (BF): BF = MF x MCC 100 x (100) _ Calculate the concentration of metal in the discharge (M): M = DC x BF = ug/I x = ug/1 Calculate the instream metal concentration (IMC) at low -flow conditions: IMC = M x IWC % = ug/I x % - ug/I 100 100 Regulated limitation of metal (from below): ug/I NC General Statutes 15A NCAC 213.0211 define: Copper- 7 pg/I water quality. action level* Zinc- 50 pg/I water quality action level* Chromium- 50 pg/I water quality standard (*Values which exceed action levels must be addressed directly by aquatic toxicity testing.) D. W. Q. Fonn 101 (612000) 4 BIOCIDE/CHEMICAL TREATMENT WORKSHEET - FORM .101 The following calculations are to 'be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data, entered into the designated areas with calculations performed as indicated. I. Facility Name Rowan County Power, LLC CT Phase II NPDES # NC G500000 Outfall # 002 County . Rowan Receiving Stream (North) Second Creek 7Q10 9.3 (cfs) (All above information supplied by the Division of Water Quality) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving Water body? A.D.D. = 1.40 (in M.G.D.) Note: This discharge represents a maximum discharge volume that will occur for only one or two incidences. Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data entered above. IWC = (A.D.D.) X 100 = . ( 1.40) X 1d0 = 18.9 % i (7Q10) (0.646) + (A.D.D.) ( 9.3) (0.646) + ( 1.40) This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. II. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? FloGard Please list the active ingredients and percent composition: Phosphoric Acid % Phosphates % What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24 hr period. D.R. = 105922 grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X 1 galmater X 8.43 lbs. X specific gravity of product X 453.59g. 128 fl.oz. 1 gal. Water 1 lb. r:3cility Name: Rowan County Power, LLC CT Phase II NPDES # : NC G500000 Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume = 1.4 million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. NA What is the decay rate (D.K.) of the product? If unknown, assume no decay (D.K.=O) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L. _ Days The decay rate is equal to 1 X 0.69 = H.L. = Decay Rate (D.K.) A.D.D. ( 1.40) + ( 0 ) = 1.00 D.F. _ (Volume) + (D.K.) _ ( 1.40) Calculate Steady State Discharge Concentration: (D.R.) = 105922 = Dischg Conc. _ (D.F.)(Volume)(3785) (1.00 ) (1.4 ) (3785) 19.99 mg/I Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) (Discho. Conc. X (IWC)% _ ( 19.90 X ( 18.9) = 3.78 mg/I 100 100 Receiving Stream Concentration III. Calculate regulated limitation. List all LC50 and EC50 data available for the whole product according to the following columns. (Note that units should be in mg/1). Please provide copies of the sources of this data. Organism Fathead Minnow Daphnia magna Ceriodaphnia Test Duration LC50/EC50 (ma/I) 96 hr NOEC 2100 48 hr NOEC 2100 48 hr 5% mortality 500 D.W.Q. Form 101 (612000) 2 Facility Name: Rowan County Power, LLC CT Phase 11 NPDES # : NC G500000 Choose the lowest LC50/EC50 listed above: Enter the LC50/EC50: 5% mortality 500 mg/I If the half life (H.L.) is less than 4,days, perform the following calculation. Regulated Limitation =.0.05 x. LC50 = mg/I If the half life (H.L.) is greater than or equal to 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC50 = mg/I Choose the appropriate regulated limitation from the calculations immediately above and -place in this blank: 500 mg/liter. From Part II enter the receiving stream concentration: 3.78 mg/liter IV: Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Person in Responsible Charge .J owl. KM`-/ Name (Print) Signature Dat Person Completing This Worksheet (If different from above) Fred Holt Name- (Print) l Signature Oate Please submit to: Division of Water Quality Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699 - 1621 Attn: Todd Christenson D. W. Q. Form 101 (612000) 3 Facility Name: Rowan County Power LLC CT Phase II __ NPDES 4: NC G500000 Supplemental Metals Analysis f copper, zinc, or chromium are present in the proposed biocidal compound, complete this worksheet. A separate form must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a separate form for every metal present in the biocide. Metal Chemical Formula Molecular Weight of Metal Formula Weight Concentration in Biocide EXAMPLE Copper CuSO4.5H2O 63.546 g/mole 249.680 g/mole 0.2 Dosage rate of Biocide (DR) (from page 1): DR = grams/day Average Daily Discharge (ADD) (from page 1): ADD = million gallons/day Discharge Concentration (DC) of Biocide: DR ( grams/day) DC = ADD = (_million gallons/day) _ Convert DC to micrograms/liter (ppb): NA rams/million gallons ')C /I = DC (gramsdmillion gal) x 1 x 106 uq/q = ug/I fig) 3.785 x 106 liters/million gal. Calculate the fraction of metal in the metal -containing compound (MF): MW ( grams/mole) MF = FW = (. grams/mole) _ Calculate the fraction of metal in the biocidal compound (BF): BF=MFx MCC100 = x (100) _ Calculate the concentration of metal in the discharge (M): M=DCxBF= 1/0x Calculate the instream metal concentration (IMC) at low -flow conditions: IMC = M x IWC = ug/I x 100 % Regulated limitation of metal (from below): ug/I NC General Statutes 15A NCAC 2B.0211 detlne: Copper- 7 pg/I water quality action level* Zinc- 50 pg/I water quality action level* + Chromium- 50 pg/l water quality standard v.,L..,....,4.inM ovn 4 nn#inn lavalc mi act ha addressed directly by aauatic toxicity testing D.W.Q. Form 101 (6/2000) 4 BIOCIDE/CHEMIQAL TREATMENT WORKSHEET - FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. Facility Name Rowan County Power, LLC CT Phase II NPDES # NC G500000 Outfall # 002 County Rowan Receiving Stream (North) Second Creek 7Q10 9.3 (cfs) (All above information supplied by the Division of Water Quality) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water body? A.D.D. = 1.40 (in M.G.D.) Note: This discharge represents a maximum discharge volume that may occur for one to two incidences. Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data entered above. IWC = (A.D.D.) X 100 = ( 1.40) X 100 = 18.9 % (7Q10) (0.646) + (A.D.D.) ( 9.3) (0.646) + ( 1.40) This value (IWC) represents the waste concentration to the receiving stream during low flow conditions H. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Foamtrol Please list the active ingredients and percent composition: Surfactant % What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24 hr period. D.R. = 105922 grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X 1 aalmater X 8.43 lbs. X specific gravity of product X 453.59g. 128 fl.oz. 1 gal. Water 1 lb. Facility Name: Rowan County Power, LLC CT Phase II NPDES # : NC G500000 Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume = 1.4 million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. NA What is the decay rate (D.K.) of the product? If unknown, assume no decay (D.K.=O) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L. = Days The decay rate is equal to 1 X 0.69 = Decay Rate (D.K.) H.L. A.D.D. ( 1.40) + ( 0 ) = 1.00 * D.F. _ (Volume) + (D.K.) _ ( 1.40) Calculate Steady State Discharge Concentration: (D.R.) = 105922 = Dischg Conc. _ (D.F.)(Volume)(3785) (1.00 ) (1.4 ) (3785) 19.99 mg/I Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) (Dischg. Conc. X (IWC)% _ 100 III. Calculate regulated limitation. ( 19.90 X ( 18.9) = 3.78 mg/I 100 - Receiving Stream Concentration List all LC50 and EC50 data available for the whole product according to the following columns. (Note that units should be in mg/1). Please provide copies of the sources of this data. Organism Rainbow Trout Daphnia magna Test Duration LC50/EC50 (mg/1) 96 hr LC50 100 48 hr LC50 98.2 D.W.Q. Form 101 (612000) 2 Facility Name: Rowan County Power, LLC CT Phase II NPDES # : NC G500000 Choose the lowest LC50/EC50 listed above: Enter the LC50/EC50: 98.2 mg/1 If the half life (H.L.) is less than 4 days, perform the following calculation.. Regulated Limitation = 0.05 x LC50 = mg/I If the half life (H.L.) is greater than or equal to 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC50 = mg/1 Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: 98.2 mg/liter NOTE: Since this discharge will be infrequent and not continuous the LC56 was used. From Part II enter the receiving stream concentration: 3.78 mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Person in Responsible Charge Name (Print) �e,Q i V"-4 1 0-1— - Signature Datb Person Completing This Worksheet (If different from above) Fred Holt Name (Print) Signature' mate Please submit to: Division of Water Quality Aquatic Toxicology Unit. 1621 Mail Service Center Raleigh, NC 27699 - 1621 Attn: Todd Christenson D. W.O. Form 101 (612000) 3 R Facility Name: Rowan Coup Power LLC CT Phase II NPDES #: NC G500000 Supplemental Metals Analysis If copper, zinc, or chromium are present in the proposed biocidal compound, complete this worksheet. A separate form must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a separate form for every metal present in the biocide. Metal EXAMPLE Copper Chemical Formula Molecular Weight of Metal Formula Weioht Concentration in Biocide CuSO4.5H2O 63.546 g/mole 249.680 g/mole 0.2 % Dosage rate of Biocide (DR) (from page 1): NA DR = grams/day Average Daily Discharge (ADD) (from page 1): ADD = million gallons/day Discharge Concentration (DC) of Biocide: DC DR - ( grams/day) _ grams/million gallons = ADD - (_million gallons/day) Convert DC to micrograms/liter (ppb): DC (/ag/1) = DC (grams/million gal) x 1 x 106 uq/q _ ug/I 3.785 x 106 liters/million gal. Calculate the fraction of metal in the metal -containing compound (MF): (\/1W ( grams/mole) MF = FW = ( grams/mole) _ Calculate the fraction of metal in the biocidal compound (BF): MCC % % BF = MF x 100 = x (100) _ Calculate the concentration of metal in the discharge (M): M = DC x BF = ug/I x Calculate the instream metal concentration (IMC) at low -flow conditions: IMC = M x IWC % = ug/1 x % - ug/I 100 100 Regulated limitation of metal (from below): ug/I NC General Statutes 15A NCAC 213.0211 define: Copper- 7 pg/I water quality action level* Zinc- 50 pg/I water quality action level* Chromium- 50 pg/I water quality standard (*Values which exceed action levels must be addressed directly by aquatic toxicity testing.) D.W.Q. Fonn 101 (62000) 4 MATERIAL SAFETY DATA SHEET BetzDearborn, Division of Hercules Incorporated 4636 Somerton Road Trevose, PA 19053 Business telephone: (215) 355-3300 EMERGENCY TELEPHONE (HEALTH/ACCIDENT) (800) 877-1940 (USA) 1 PRODUCT IDENTIFICATION PRODUCT NAME: FOAMTROL AF1440 PRODUCT APPLICATION AREA: ANTIFOAM. ISSUE DATE: 06-OCT-2000 HMIS RATINGS (See Section 16 for additional information) HEALTH: 1 FLAMMABILITY: 1 REACTIVITY: 0 2 COMPOSITION / INFORMATION ON INGREDIENTS Information for specific product ingredients as required by the U.S. OSHA HAZARD COMMUNICATION STANDARD is listed. Refer to additional sections of this MSDS for our assessment of the potential hazards of this formulation. HAZARDOUS INGREDIENTS: CAS# CHEMICAL NAME 64741-44-2 DISTILLATES, PETROLEUM, STRAIGHT -RUN MIDDLE similar petroleum oils have been shown to cause skin tumors in laboratory animals following lifetime exposure without washing or removal. C 3 HAZARDS IDENTIFICATION EMERGENCY OVERVIEW CAUTION May cause slight irritation to the skin. May cause dermatitis. May cause moderate irritation to the eyes. Moderate, prolonged exposure may cause headache. May cause chemical pneumonitis if aspirated into lungs. DOT hazard is not applicable Emergency Response Guide is not applicable Odor: Hydrocarbon; Appearance: Amber, Liquid Fire fighters should wear positive pressure self-contained breathing apparatus(full face -piece type). Proper fire -extinguishing media: dry chemical, carbon dioxide, foam or water POTENTIAL HEALTH EFFECTS ACUTE SKIN EFFECTS: Primary route of exposure; May cause slight irritation to the skin. May cause dermatitis. ACUTE EYE EFFECTS: May cause moderate irritation to the eyes. ACUTE RESPIRATORY EFFECTS: Moderate, prolonged exposure may cause headache. May cause chemical pneumonitis if aspirated into lungs. INGESTION EFFECTS: May cause slight gastrointestinal irritation. Small amounts aspirated during ingestion or vomiting may cause lung injury, possibly leading to death. TARGET ORGANS: Prolonged or repeated exposures may cause defatting-type dermatitis. Lifetime skin painting studies in mice have produced skin tumors. MEDICAL CONDITIONS AGGRAVATED: Not known. SYMPTOMS OF EXPOSURE: Prolonged exposure may cause drying and cracking of skin. 4 FIRST AID MEASURES SKIN CONTACT: Wash thoroughly with soap and water. Remove contaminated clothing. Get medical attention if irritation develops or persists. EYE CONTACT: Remove contact lenses. Hold eyelids apart. Immediately flush eyes with plenty of low-pressure water for at least 15 minutes. Get immediate medical attention. INHALATION: Remove to fresh air. If breathing is difficult, give oxygen. If breathing has stopped, give artificial respiration. Get immediate medical attention. INGESTION: Do not feed anything by mouth to an unconscious or convulsive victim. Do not induce vomiting. Immediately contact physician. Dilute contents of stomach using 3-4 glasses milk or water. NOTES TO PHYSICIANS: This product contains a hydrocarbon solvent. Aspiration into the lungs will result in chemical pneumonia and may be fatal. 5 FIRE FIGHTING MEASURES FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive pressure self-contained breathing apparatus (full face -piece type). C EXTINGUISHING MEDIA: dry chemical, carbon dioxide, foam or water HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. FLASH POINT: > 20OF > 93C P-M(CC) 6 ACCIDENTAL RELEASE MEASURES PROTECTION AND SPILL CONTAINMENT: Ventilate area. Use specified protective equipment. Contain and absorb on absorbent material. Place in waste disposal container. Flush area with water. Wet area may be slippery. Spread sand/grit. DISPOSAL INSTRUCTIONS: Water contaminated with this product may be sent to a sanitary sewer treatment facility,in accordance with any local agreement,a permitted waste treatment facility or discharged under a permit. Product as is - Incinerate or land dispose in an approved landfill. 7 HANDLING & STORAGE HANDLING: Vent carefully before opening. STORAGE: Keep containers closed when not in use. Store between 90-11OF to prevent crystallization. If storage is below 90F, warm and mix prior to use to ensure homogeneity. Store away from oxidizers. 8 EXPOSURE CONTROLS / PERSONAL PROTECTION EXPOSURE LIMITS CHEMICAL NAME DISTILLATES, PETROLEUM, STRAIGHT -RUN MIDDLE PEL (OSHA): 5 MG/M3 TLV (ACGIH): 5 MG/M3 ENGINEERING CONTROLS: Adequate ventilation to maintain air contaminants below exposure limits. PERSONAL PROTECTIVE EQUIPMENT: Use protective equipment in accordance with 29CFR 1910 Subpart I RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PROGRAM THAT MEETS OSHA'S 29 CFR 1910.134 AND ANSI Z88.2 REQUIREMENTS MUST BE FOLLOWED WHENEVER WORKPLACE CONDITIONS WARRANT A RESPIRATOR'S.USE. USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR -RESPIRATORS. If air -purifying respirator use is appropriate, use a respirator with organic vapor cartridges. SKIN PROTECTION: neoprene gloves-- Wash off after each use. Replace as necessary. EYE PROTECTION: splash proof chemical goggles 9 PHYSICAL & CHEMICAL PROPERTIES Specific Gray.(70F,21C) 0.867 Vapor Pressure (mmHG) < 1.0 Freeze Point (F) 18 Vapor Density (air=1) > 1.00 Freeze Point (C) -8 Viscosity(cps 70F,21C) 11 % Solubility (water) 0.0 Odor Hydrocarbon Appearance Amber Physical State Liquid Flash Point P-M(CC) > 20OF > 93C pH 5% Emulsion (approx.) 5.6 Evaporation Rate (Ether=1) < 1.00 NA = not applicable ND = not determined 10 STABILITY & REACTIVITY STABILITY: Stable under normal storage conditions. HAZARDOUS POLYMERIZATION: Will not occur. INCOMPATIBILITIES: May react with strong oxidizers. DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. BETZDEARBORN INTERNAL PUMPOUT/CLEANOUT CATEGORIES: "B" 11 TOXICOLOGICAL INFORMATION Oral LD50 RAT: >2,000 mg/kg NOTE - Estimated value Dermal LD50 RABBIT: >2,000 mg/kg 12 ECOLOGICAL INFORMATION AQUATIC TOXICOLOGY Rainbow Trout 96 Hour; Static Acute Bioassay LC50: 100 mg/L No Effect Level: 75 mg/L Daphnia magna 48 Hour Static Acute Bioassay LC50: 98.2 mg/L No Effect Level: 37 mg/L BIODEGRADATION COD (mg/gm): 1486 Calculated TOC (mg/gm): 500 Calculated BOD-5 (mg/gm): 138 Calculated BOD-28 (mg/gm): 285 Calculated 13 DISPOSAL CONSIDERATIONS If this undiluted product: is discarded as a waste, the US RCRA hazardous waste identification number is Not applicable. Please be advised; however, that state and local requirements for waste disposal may be more restrictive or otherwise different from i federal regulations. Consult state and local regulationsregarding, the proper disposal of this material. 14 TRANSPORT INFORMATION DOT HAZARD: Not Applicable UN / NA NUMBER: Not applicable DOT EMERGENCY RESPONSE GUIDE #: Not applicable 15 REGULATORY INFORMATION TSCA: All components of this product are listed in the TSCA inventory. CERCLA AND/OR SARA REPORTABLE QUANTITY (RQ): Treat as oil spill FOOD AND DRUG ADMINISTRATION: 21 CFR 176.210 (defoaming agents used in the manufacture of paper and paperboard) When used in this specified application, all ingredients comprising this product are authorized by FDA for the manufacture of paper and paperboard that may contact aqueous and fatty foods as per 21 CFR 176.170(a)(4). USDA FEDERALLY INSPECTED MEAT AND POULTRY PLANTS: SEC.G7,L1 SARA SECTION 312 HAZARD CLASS: I m med iate(acute); Delayed(Chronic) SARA SECTION 302 CHEMICALS: No regulated constituent present at OSHA thresholds SARA SECTION 313 CHEMICALS: No regulated constituent present at OSHA thresholds CALIFORNIA REGULATORY INFORMATION CALIFORNIA SAFE DRINKING WATER AND TOXIC ENFORCEMENT ACT (PROPOSITION 65) CHEMICALS PRESENT: No regulated constituent present at OSHA thresholds MICHIGAN REGULATORY INFORMATION No regulated constituent present at OSHA thresholds 16 OTHER INFORMATION NFPA/HMIS I CODE TRANSLATION Health 1 Slight Hazard Fire 1 Slight Hazard Reactivity 0 Minimal Hazard Special NONE No special Hazard (1) Protective Equipment : B Goggles,Gloves (1) refer to section 8 of MSDS for additional protective equipment recommendations. CHANGE LOG EFFECTIVE DATE REVISIONS TO SECTION: SUPERCEDES MSDS status: 29-JAN-1997 01-J U L-1997 15 30-APR-1998 ;EDIT:9 09-MAR-2000 15 20-SEP-2000 2,15 06-OCT-2000 3,4 ** NEW 29-JAN-1997 01-JUL-1997 30-APR-1998 09-MAR-2000 20-SEP-2000 BIOCIDE/CHEMICAL TREATMENT WORKSHEET - FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. I. Facility Name Rowan County Power, LLC CT Phase II NPDES # NC G500000 Outfall # 002 County Rowan Receiving Stream (North) Second Creek 7Q10 9.3 (cfs) (All above information supplied by the Division of Water Quality) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water body? A.D.D. = 1.40 (in M.G.D.) Note: This discharge represents a maximum discharge volume that may occur for only one to two incidences. Please calculate the Instream Waste Concentration '(IWC in percent) of this discharge using the data entered above. IWC = (A.D.D.) X 100 = ( 1.40) X 100 = 18.9 % (7Q10) (0.646) + (A.D.D.) ( 9.3) (0.646) + ( 1.40) This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. II. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Depositrol SF 5100 Please list the active ingredients and percent composition: Succinic Acid, Sulfo-1,4-Bis(2-Ethylhexyl)Ester, Sodium Salt % Hexylene Glycol (2,4-Dihydroxy-2-Methylpentane) % 2-Butoxyethanol (Ethylene Glycol Monobutyl Ether) % Ethyl Alcohol (Ethanol) % What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24 hr period. D.R. = 264806 grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X 1 cial.water X 8.43 lbs. X specific gravity of product X 453453^59g. 128 fl.oz. 1 gal. Water 1 lb. Facility Name: Rowan County Power, LLC CT Phase II NPDES # : NC G500000 Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume = 1.4 million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. NA What is the decay rate (D.K.) of the product? If unknown, assume no decay (D.K.=O) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L. = Days The decay rate is equal to 1 X 0.69 = H.L. A.D.D. ( 1.40) ' D.F. _ (Volume) + (D.K.) _ ( 1.40) = Decay Rate (D.K.) Calculate Steady State Discharge Concentration: (D.R.) = 264806 = Dischg Conc. _ (D.F.)(Volume)(3785) (1.00 ) (1.4 ) (3785) Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) (Dischg. Conc. X (IWC)% _ 100 Calculate regulated limitation. 1.00 49.97 mg/I (49.07) X ( 18.9) = 9.44 mg/I 100 Receiving Stream Concentration List all LC50 and EC50 data available for the whole product according to the following columns. (Note that units should be in mg/1). Please provide copies of the sources of this data. Organism Fathead Minnow Daphnia magna Test Duration 96 hr 48 hr LC50/EC50 (mg/1) LC50 130 LC50 96.9 D.W.Q. Form 101 (612000) 2 Facility Name: Rowan County Power, LLC CT Phase II NPDES # : NC G500000 Choose the lowest LC50/EC50 listed above: Enter. the LC50/EC50: 96.9 mg/I If the half life (H.L.) is less than 4 days, perform the following calculation. Regulated'Limitation = 0.05 x LC50 = mg/I If the half life- (H.L.) is greater than or equal to 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC50' = mg/I Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: 96.9 mg/liter NOTE:. Since this discharge will be infrequent the LC50 value was used.. From Part II enter the receiving stream concentration: 9.44 mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Person in Responsible Charge oC-- rL KA-m-f Name (Print) o `P 4 0 Z Signature Date Person Completing This Worksheet (If different from above) Fred Holt Name (Print) _ r Signature Ddte . Please submit to: Division of Water Qutility Aquatic Toxicology Unit 1621 Mail Service. Center Raleigh, NC 27699 - 1621 Attn: Todd Christenson D. W. Q. Form 101 (612000) 3 Facility Name: Rowan County Power LLC CT Phase II NPDES #: NC G500000 Supplemental Metals Analysis i copper, zinc, or chromium are �resent in the proposed biocidal compound, complete this worksheet. A separate form must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a separate form for every metal present in the biocide. Metal Chemical Formula Molecular Weight of Metal Formula Weight Concentration in Biocide EXAMPLE Copper CuSO4.5H2O 63.546 g/mole 249.680 g/mole 0.2 Dosage rate of Biocide (DR) (from page 1): NA DR = grams/day Average Daily Discharge (ADD) (from page 1): ADD = million gallons/day Discharge Concentration (DC) of Biocide: DR ( prams/day) DC = ADD = (—million gallons/day) = grams/million gallons Convert DC to micrograms/liter (ppb): 1 x 106 I)C (/ag/1) = DC (grams/rAillion gal) x /= 3.785 x 106 liters/million /million gal. ug/I Calculate the fraction of metal in the metal -containing compound (MF): MW ( grams/mole) MF = .FW = ( grams/mole) _ Calculate the fraction of metal in the biocidal compound (BF): BF = MF x MCC % 100 = x % (100) _ Calculate the concentration of metal in the discharge (M): M = DC x BF = ug/I x = ug/I Calculate the instream metal concentration (IMC) at low -flow conditions: IMC = M x IWC % — ug/I x % — ug/I 100 100 Regulated limitation of metal (from below): ug/I NC General Statutes 15A NCAC 213.0211 define: Copper- 7 pg/I water quality action level* Zinc- 50 pg/l water quality action level* Chromium-.50 pg/I water quality standard (*Values which bxceed action levels must be addressed directly by aquatic toxicity testing.) D.W.Q. Form 101 (6/2000) 4 MATERIAL SAFETY DATA SHEET BetzDearborn, Division of Hercules Incorporated 4636 Somerton Road Trevose, PA 19053 Business telephone: (215) 355-3300 EMERGENCY TELEPHONE (HEALTH/ACCIDENT) (800) 877-1940 (USA) 1 PRODUCT IDENTIFICATION PRODUCT NAME: DEPOSITROL SF5100 PRODUCT APPLICATION AREA: ANTIFOULANT. ISSUE DATE: 12-NOV-1998 HMIS RATINGS (See Section 16 for additional information) HEALTH: 2 FLAMMABILITY: 2 REACTIVITY: 0 2 COMPOSITION / INFORMATION ON INGREDIENTS Information for specific product ingredients as required by the U.S. OSHA HAZARD COMMUNICATION STANDARD is listed. Refer to additional sections of this MSDS for our assessment of the potential hazards of this formulation. HAZARDOUS INGREDIENTS: CAS# CHEMICAL NAME 577-11-7 SUCCINIC ACID,SULFO-1,4-BIS(2-ETHYLHEXYL)ESTER,SODIUM SALT Irritant 107-41-5 HEXYLENE GLYCOL (2,4-DIHYDROXY-2-METHYLPENTANE) Irritant 111-76-2 2-BUTOXYETHANOL (ETHYLENE GLYCOL MONOBUTYL ETHER) Combustible; toxic (by ingestion, skin absorption and inhalation); irritant (eyes); potential toxin to blood, liver, and kidney 64-17-5 ' ETHYL ALCOHOL (ETHANOL) Flammable liquid; irritant (eyes); potential liver and kidney toxin; may cause CNS depression No component is considered to be a carcinogen by the National Toxicology Program, the International Agency for Research on Cancer, or the Occupational Safety and Health Administration at OSHA thresholds for carcinogens. 3 HAZARDS IDENTIFICATION EMERGENCY OVERVIEW WARNING May cause moderate irritation to the skin. Absorbed by skin. Severe irritant to the eyes. Vapors, gases, mists and/or aerosols cause irritation to the upper respiratory tract. DOT hazard: Combustible liquid Emergency Response Guide #27 Odor: Sweet Alcohol; Appearance: Colorless, Liquid Fire fighters should wear positive pressure self-contained breathing apparatus(full face -piece type). Proper fire -extinguishing media: dry chemical, carbon dioxide, foam or water POTENTIAL HEALTH EFFECTS ACUTE SKIN EFFECTS: Primary route of exposure; May cause moderate irritation to the skin. Absorbed by skin. ACUTE EYE EFFECTS: Severe irritant to the eyes. ACUTE RESPIRATORY EFFECTS: Primary route of exposure;Vapors, gases, mists and/or aerosols cause irritation to the upper respiratory tract. INGESTION EFFECTS: May cause gastrointestinal irritation with possible nausea, vomiting, headache, dizziness, unconsciousness and injury to the kidneys and liver. TARGET ORGANS: Prolonged or repeated exposures may cause CNS depression and/or toxicity to the liver, kidney, and blood system. MEDICAL CONDITIONS AGGRAVATED: Not known. SYMPTOMS OF EXPOSURE: . Inhalation may cause irritation of the respiratory tract. Skin contact may cause itching and/or redness. 4 FIRST AID MEASURES SKIN CONTACT: Remove contaminated clothing. Wash exposed area with a large quantity of soap solution or water for 15 minutes. EYE CONTACT: Immediately flush eyes with water for 15 minutes. Immediately contact a physician for additional treatment. INHALATION: Remove victim from contaminated area to fresh air. Apply appropriate first aid treatment as necessary. INGESTION: Do not feed anything by mouth to an unconscious or convulsive victim. Do not induce vomiting. Immediately contact physician. Dilute contents of stomach using 3-4 glasses milk or water. 5 FIRE FIGHTING MEASURES FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive pressure self-contained breathing apparatus (full face -piece type). EXTINGUISHING MEDIA: dry chemical, carbon dioxide, foam or water HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. FLASH POINT: 155F 68C P-M(CC) MISCELLANEOUS: Combustible liquid NA1 993; Emergency Response Guide #27 6 ACCIDENTAL RELEASE MEASURES PROTECTION AND SPILL CONTAINMENT: Ventilate area. Use specified protective equipment. Contain and absorb on absorbent material. Place in waste disposal container. Remove ignition sources. Flush area with water. Spread sand/grit. DISPOSAL INSTRUCTIONS: Water contaminated with this product may be sent to a sanitary sewer treatment facility,in accordance with any local agreement,a permitted waste treatment facility or discharged under a permit. Product as is - Incinerate or land dispose in an approved landfill. AA 7 HANDLING & STORAGE HANDLING: - Combustible. Do not use around sparks or flames. Bond containers during filling or discharge when performed at temperatures at or above the product flash point. STORAGE: Keep containers closed when not in use. Protect from freezing. Keep away from flames or sparks. 8 EXPOSURE CONTROLS / PERSONAL PROTECTION EXPOSURE LIMITS CHEMICAL NAME SUCCINIC ACID, SULFO-1,4-BIS(2-ETHYLHEXYL)ESTER,SODIUM SALT PEL (OSHA): NOT DETERMINED TLV (ACGIH): NOT DETERMINED HEXYLENE GLYCOL (2,4-DIHYDROXY-2-METHYLPENTANE) PEL (OSHA): 25 PPM-C TLV (ACGIH): 25 PPM-C 2-BUTOXYETHANOL (ETHYLENE GLYCOL MONOBUTYL ETHER) PEL (OSHA): 25 PPM(SKIN) TLV (ACGIH): 25 PPM(SKIN) ETHYL ALCOHOL (ETHANOL) PEL (OSHA): 1,000 PPM TLV (ACGIH): 1,000 PPM ENGINEERING CONTROLS: Adequate ventilation to maintain air contaminants below exposure limits. PERSONAL PROTECTIVE EQUIPMENT: Use protective equipment in accordance with 29CFR 1910 Subpart I RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PROGRAM THAT MEETS OSHA'S 29 CFR 1910.134 AND ANSI Z88.2 REQUIREMENTS MUST BE FOLLOWED WHENEVER WORKPLACE CONDITIONS WARRANT A RESPIRATOR'S USE. USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR -RESPIRATORS. If air -purifying respirator use is appropriate, use a respirator with organic vapor cartridges. SKIN PROTECTION: gauntlet -type nitrite gloves, chemical resistant apron-- Wash off after each use. Replace as necessary. EYE PROTECTION: splash proof chemical goggles, face shield 9 PHYSICAL & CHEMICAL PROPERTIES Specific Gray.(70F,21 C) 1.028 Vapor Pressure (mmHG) — 18.0 Freeze Point (F) 18 Vapor Density (air=1) < 1.00 Freeze Point (C) -8 Viscosity(cps 70F,21C) 17 % Solubility (water) 100.0 Odor Sweet Alcohol Appearance Colorless Physical State Liquid Flash Point P-M(CC) 155F 68C pH As Is (approx.) — 6.0 Evaporation Rate (Ether=1) < 1.00 NA = not applicable ND = not determined 10 STABILITY & REACTIVITY STABILITY: Stable under normal storage conditions. HAZARDOUS POLYMERIZATION: Will not occur. INCOMPATIBILITIES: May react with strong oxidizers. DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. BETZDEARBORN INTERNAL PUMPOUT/CLEANOUT CATEGORIES:' "B" 11 TOXICOLOGICAL INFORMATION Oral LD50 RAT: 3,550 mg/kg NOTE - Estimated value Dermal LD50 RABBIT: >5,000 mg/kg NOTE - Estimated value Inhalation LC50 RAT: >2,000 ppm/hr NOTE - Estimated value 12 ECOLOGICAL INFORMATION AQUATIC TOXICOLOGY Fathead Minnow 96 Hour Static Acute Bioassay LC50: 130 mg/L No Effect Level: 75 mg/L Daphnia magna 48 Hour Static Acute Bioassay LC50: 96.9 mg/L No Effect Level: 37 mg/L BIODEGRADATION COD (mg/gm): 1145 Calculated TOC (mg/gm):, 297 Calculated BOD-5 (mg/gm): 59 Calculated BOD-28 (mg/gm): 143 Calculated 13 DISPOSAL CONSIDERATIONS If this undiluted product is discarded as a waste, the US RCRA hazardous waste identification number is: Not applicable. Please be advised; however, that state and local requirements for waste disposal may be more restrictive or otherwise different from federal regulations. Consult state and local regulations regarding the proper disposal of this material. 14 TRANSPORT INFORMATION DOT HAZARD: Combustible liquid UN / NA NUMBER: NA1993 DOT EMERGENCY RESPONSE GUIDE #: 27 15 REGULATORY INFORMATION TSCA: All components of this product are listed in the TSCA inventory. CERCLA AND/OR SARA REPORTABLE QUANTITY (RQ): No regulated constituent present at OSHA thresholds FOOD AND DRUG ADMINISTRATION: - 21 CFR 176.210 (defoaming agents used in the manufacture of paper and paperboard) When used in this specified application, all ingredients comprising this product are authorized by FDA for the manufacture of paper and paperboard that may contact aqueous and fatty foods as per,21 CFR 176.170(a)(4). USDA FEDERALLY INSPECTED MEAT AND POULTRY PLANTS: This product contains ingredients that have been determined as safe for use in cooking or cooling containers of meat and/or poultry and in systems with no food contact. (G5, G7) SARA SECTION 312 HAZARD CLASS: Immediate(acute); Delayed (Chronic);Fire SARA SECTION 302 CHEMICALS: No regulated constituent present at OSHA thresholds SARA SECTION 313 CHEMICALS: CAS# CHEMICAL NAME RANGE GLYCOL ETHERS 2.0-5.0% CALIFORNIA REGULATORY INFORMATION CALIFORNIA SAFE DRINKING WATER AND TOXIC ENFORCEMENT ACT (PROPOSITION 65) CHEMICALS PRESENT: No regulated constituent present at OSHA thresholds MICHIGAN REGULATORY INFORMATION No regulated constituent present at OSHA thresholds 16 OTHER INFORMATION NFPA/HMIS CODE TRANSLATION Health 2 Moderate Hazard Fire 2 Moderate Hazard Reactivity 0 Minimal Hazard Special NONE No special Hazard (1) Protective Equipment D Goggles,Face Shield,Gloves,Apron (1) refer to section 8 of MSDS for additional protective equipment recommendations. CHANGE LOG EFFECTIVE DATE REVISIONS TO SECTION: SUPERCEDES ---------------------------------------- MSDS status: 28-JAN-1997 NEW 12-NOV-1998 15 28-JAN-1997 BIOCIDE/CHEMICAL TREATMENT WORKSHEET - FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. I. Facility Name NPDES # NC County Rowan County Power, LLC CT Phase II G500000 Outfall # Rowan Receiving Stream (North) Second Creek (All above information supplied by the Division of Water Quality) 002 7Q10 9.3 (cfs) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water body? A.D.D. = 1.40 (in M.G.D.) Note: This discharge represents a maximum discharge volume that may occur for one or two incidences. Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data entered above. IWC = (A.D.D.) X 100 = ( 1.40) X 100 = 18.9 % (7Q10) (0.646) + (A.D.D.) ( 9.3) (0.646) + ( 1.40) This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Spectrus Please list the active ingredients and percent composition: 2-Bromo-2-Nitropropane-1,3-Diol % Magnesium Nitrate % 5-Chloro-2-Methyl-4-Isothiazolin-3-one % Magnesium Chloride % What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24 hr period. D.R. = 423689 grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X 1 galmater X 8.43 lbs. X specific gravity of product X 453.59g. 128 fl.oz. 1 gal. Water 1 lb. i Facility Name: Rowan County Power, LLC CT Phase II NPDES # : NC G500000 Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume = 1.4 million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. 00 What is the decay rate (D.K.) of the product? If unknown, assume no decay (D.K.=O) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L. _ Days The decay rate is equal to 1 X 0.69 = H.L. A.D.D. ( 1.40) * D.F. _ (Volume) + (D.K.) _ ( 1.40) = Decay Rate (D.K.) + ( 0 ) = 1.00 Calculate Steady State Discharge Concentration: (D.R.) = 423689 = Dischg Conc. _ (D.F.)(Volume)(3785) (1.00 ) (1.4 ) (3785) 79.96 mg/I Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) (Dischq. Conc. X (IWC)% _ ( 79.96) X ( 18.9) = 15.11 mg/I 100 100 Receiving Stream Concentration Calculate regulated limitation. List all LC50 and EC50 data available for the whole product according to the following columns. (Note that units should be in mg/1). Please provide copies of the sources of this data. ' Organism Fathead Minnow Daphnia magna Mysid Shrimp Sheepshead Minnow Ceriodaphnia Test Duration LC50/EC50 (mg/1) 96 hr LC50 3.5 48 hr LC50 5.0 48 hr LC50 40.5 96 hr LC50 26.7 48 hr LC50 4.7 D.W.Q. Form 101 (612000) 2 Facility Name:- Rowan County Power, LLC CT Phase II NPDES 4 : NC- G500000 Choose the lowest LC50/EC50 listed above: Enter the LC50/EC50: 3.5 mg/I If the half life (H.L.) is less than 4'days, perform the following calculation. - Regulated Limitation = 0.05 x LC50 = mg/I If the half life (H.L.) is greater than or equal to 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC50 = mg/I Choose the appropriate regulated limitation from the calculations immediately above and place in this blank:- 3.5 mg/liter NOTE: Since this discharge will be infrequent and not continou: the LC50 value was used. From Part II enter the receiving stream concentration: 15.11 mg/liter NOTE: this wastestream will be routed through treatment to eliminate the toxicity of this product. IV. Analysis., If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Person in Responsible Charge JE y Kkf--,-f t\ Name (Print) Signature Date Person Completing This-Worksheet (If different from above) Fred Holt Name (Print) Signature y ate Please submit to: Division of Water Quality Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699 - 1621 Attn: Todd Christenson D. W. Q. Form 101 (612000) 3 M Facility Name: Rowan County Power LLC CT Phase II NPDES #: NC G500000 Supplemental Metals Analysis ,If copper, zinc, or chromium are present in the proposed biocidal compound, complete this worksheet. A separate form must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a separate form for every metal present in the biocide. Metal EXAMPLE Copper Chemical Formula Molecular Weight of Metal Formula Weight Concentration in Biocide CuSO4.5H2O 63.546 g/mole 249.680 g/mole 0.2 Dosage rate of Biocide (DR) (from page 1): NA DR = grams/day Average Daily Discharge (ADD) (from page 1): ADD = million gallons/day Discharge Concentration (DC) of Biocide: DR ( grams/day) DC = ADD = ( million gallons/day) = grams/million gallons Convert DC to micrograms/liter (ppb): DC (pg/1) = DC (grams/million gal) x 1 x 106,ug/g = ug/I 3.785 x 106 liters/million gal. Calculate the fraction of metal in the metal -containing compound (MF): MW ( grams/mole) MF = FW = ( grams/mole) _ Calculate the fraction of metal in the biocidal compound (BF): BF = MF x MCC % — 100 x (100) _ Calculate the concentration of metal in the discharge (M): M = DC BF = ug/I x Calculate the instream metal concentration (IMC) at low -flow conditions: IMC = M x IWC % = ug/I x % — ug/I 100 100 Regulated limitation of metal (from below): ug/I NC General Statutes 15A NCAC 213.0211 detine: Copper- 7 pg/I water quality action level* Zinc- 50 pg/I water quality action level* Chromium- 50 pg/I water quality standard (*Values which txceed action levels must be addressed directly by aquatic toxicity testing D.W.Q. Form 101 (62000) 4 MATERIAL SAFETY DATA SHEET BetzDearborn, Division of Hercules Incorporated 4636 Somerton Road Trevose, PA 19053 Business telephone: (215) 355-3300 EMERGENCY TELEPHONE (HEALTHIACCIDENT) (800) 877-1940 (USA) ISSUE DATE: 05-NOV-1999 HMIS RATINGS (See Section 16 for additional information) HEALTH: 3 FLAMMABILITY: 1 REACTIVITY: 0 J 1 PRODUCT IDENTIFICATION PRODUCT NAME: SPECTRUS NX1100 PRODUCT APPLICATION AREA: BIOCIDE 2 COMPOSITION / INFORMATION ON' INGREDIENTS Information for specific product ingredients as required by the U.S. OSHA HAZARD COMMUNICATION STANDARD is listed. Refer to additional sections of this MSDS for our assessment of the potential hazards of this formulation. HAZARDOUS INGREDIENTS: CAS# CHEMICAL NAME 52-51-7 2-BROMO-2-NITROPROPANE-1,3-DIOL Toxic (by ingestion); irritant (eyes); potential sensitizer (skin) 10377-60-3 MAGNESIUM NITRATE Oxidizer; irritant (eyes and skin) 26172-55-4 5-CHLORO-2-METHYL-4-ISOTHIAZOLIN-3-ONE Corrosive; toxic (by ingestion and skin absorption); sensitizer (skin) 7786-30-3 MAGNESIUM CHLORIDE, Potential irritant No component is considered to be a carcinogen by the National Toxicology Program, the International Agency for Research on Cancer, or the Occupational Safety and Health Administration at OSHA thresholds for carcinogens. 3 HAZARDS IDENTIFICATION EMERGENCY OVERVIEW DANGER Corrosive to skin. Skin sensitizer with delayed onset of symptoms. Corrosive to the eyes. Mists/aerosols cause irritation to the upper respiratory tract. DOT hazard: Corrosive to skin/steel Emergency Response Guide #153 Odor: None; Appearance: Yellow, Liquid Fire fighters should wear positive pressure self-contained breathing apparatus(full face -piece type). Proper fire -extinguishing media: dry chemical, carbon dioxide, foam or water POTENTIAL HEALTH EFFECTS ACUTE SKIN EFFECTS: Primary route of exposure; Corrosive to skin. Skin sensitizer with delayed onset of symptoms. ACUTE EYE EFFECTS: Corrosive to the eyes. ACUTE RESPIRATORY EFFECTS: Mists/aerosols cause irritation to the upper respiratory tract. INGESTION EFFECTS: May cause severe irritation or burning of the gastrointestinal tract. TARGET ORGANS: Prolonged or repeated exposures may cause tissue necrosis and/or skin sensitization. MEDICAL CONDITIONS AGGRAVATED: Not known. SYMPTOMS OF EXPOSURE: Direct contact with skin will cause severe delayed skin reactions or burns if not washed off immediately- follow first aid instructions. 4 FIRST AID MEASURES SKIN CONTACT: Remove clothing. Wash area with large amounts of soap solution or water for 15 min. Immediately contact physician. EYE CONTACT: Immediately flush eyes with water for 15 minutes. Immediately contact a physician for additional treatment. INHALATION: , Remove victim from contaminated area. Apply necessary first aid treatment. Immediately contact a physician. INGESTION: Do not feed anything by mouth to an unconscious or convulsive victim. Do not induce vomiting. Immediately contact physician. Dilute contents of stomach using 3-4 glasses milk or water. NOTES TO PHYSICIANS: No specific instruction 5 FIRE FIGHTING MEASURES FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive pressure self-contained breathing apparatus (full face -piece type). EXTINGUISHING MEDIA: dry chemical, carbon dioxide, foam or water HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. FLASH POINT: > 200F > 93C P-M(CC) MISCELLANEOUS: Corrosive to skin/steel U N3265; Emergency Response Guide #153 6 ACCIDENTAL RELEASE MEASURES PROTECTION AND SPILL CONTAINMENT: Ventilate area. Use specified protective equipment. Contain and absorb on absorbent material. Place in waste disposal container. Do not add decontaminant solution to waste drum containing biocide or adsorbent. Decontaminate floor residual with 10% metabisulfite solution. Use 10 volumes of solution to one volume of spill. DISPOSAL INSTRUCTIONS: Water contaminated with this product may be sent to a sanitary sewer treatment facility, in accordance with any local agreement,a permitted waste treatment facility or discharged under a permit. Product as is - Dispose of in approved pesticide facility or according to label instructions. q 7 HANDLING & STORAGE HANDLING: Contains an oxidizer. Avoid all contact with reducing agents, oils, greases, organics and acids. Corrosive to skin and/or eyes. STORAGE: Keep containers closed when not in use. If frozen, thaw completely and mix thoroughly prior to use. 8 EXPOSURE CONTROLS / PERSONAL PROTECTION EXPOSURE LIMITS CHEMICAL NAME 2-BROMO-2-NITROPROPANE-1,3-DIOL PEL (OSHA): NOT DETERMINED TLV (ACGIH): NOT DETERMINED MAGNESIUM NITRATE PEL (OSHA): NOT DETERMINED TLV (ACGIH): NOT DETERMINED 5-CH LO RO-2-M ETHYL-4-I SOTH IAZOLI N-3-ONE ' PEL (OSHA): NOT DETERMINED TLV (ACGIH): NOT DETERMINED MISC: Note-mfg. sugg. exp. limit:0.1 mg/m3 TWA;0.3mg/m3 STEL total isoth.iazoline). MAGNESIUM CHLORIDE PEL (OSHA): NOT DETERMINED TLV (ACGIH): NOT DETERMINED ENGINEERING CONTROLS: Adequate ventilation to maintain air contaminants below exposure limits. PERSONAL PROTECTIVE EQUIPMENT: Use protective equipment in accordance with 29CFR 1910 Subpart I RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PROGRAM THAT MEETS OSHA'S 29 CFR 1910.134 AND ANSI Z88.2 REQUIREMENTS MUST BE FOLLOWED WHENEVER 5 WORKPLACE CONDITIONS WARRANT A RESPIRATOR'S USE. USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR -RESPIRATORS. If air -purifying respirator use is appropriate, use a respirator with organic vapor/acid gas cartridges and dust/mist prefilters. SKIN PROTECTION: gauntlet -type butyl gloves, chemical resistant apron-- Wash off after each use. Replace as necessary. EYE PROTECTION: splash proof chemical goggles, face shield 9 PHYSICAL & CHEMICAL PROPERTIES Specific Gray.(70F,21C) 1.107 Vapor Pressure (mmHG) — 18.0 Freeze Point (F) 24 Vapor Density (air=1) < 1.00 Freeze Point (C) -4 Viscosity(cps 70F,21C) 10 % Solubility (water) 100.0 Odor None Appearance Yellow Physical State Liquid Flash Point P-M(CC) > 20OF > 93C pH As Is (approx.) 13.0 Evaporation Rate (Ether=1) - < 1.00 NA = not applicable ND = not determined 10 STABILITY & REACTIVITY STABILITY: Stable under normal storage conditions. HAZARDOUS POLYMERIZATION: Will not occur. INCOMPATIBILITIES: May react with strong oxidizers. DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. r,. BETZDEARBORN INTERNAL PUMPOUT/CLEANOUT CATEGORIES: "B" 11 TOXICOLOGICAL INFORMATION Oral LD50 RAT: 1,030 mg/kg Dermal LD50 RABBIT: >2,000 mg/kg Skin Irritation Score RABBIT: CORROSIVE Eye Irritation Score RABBIT: CORROSIVE Skin Sensitization G.PIG: NEGATIVE 12 ECOLOGICAL INFORMATION AQUATIC TOXICOLOGY Fathead Minnow 96 Hour Static Renewal Bioassay LC50: 3.5 mg/L No Effect Level: 1.8 mg/L Daphnia magna 48 Hour Static Renewal Bioassay LC50: 5 mg/L No Effect Level: 2.5 mg/L Mysid Shrimp 48 Hour Static Renewal Bioassay LC50: 40.5 mg/L No Effect Level: 18 mg/L Sheepshead Minnow 96 Hour Static Renewal Bioassay LC50: 26.7 mg/L No Effect Level: 15.5 mg/L Ceriodaphnia 48 Hour Static Renewal Bioassay LC50: 4.7 mg/L No Effect Level: .63 mg/L BIODEGRADATION COD (mg/gm): 78 Calculated / TOC (mg/gm): 29 Calculated BOD-5 (mg/gm): 2 Calculated BOD-28 (mg/gm): 4 Calculated 13 DISPOSAL CONSIDERATIONS If this undiluted product is discarded as a waste, the US RCRA hazardous waste identification number is : D002=Corrosive(steel). Please be advised; however, that state and local requirements for waste disposal may be more restrictive or otherwise different from federal regulations. Consult state and local regulations regarding the proper disposal of this material. 14 TRANSPORT INFORMATION DOT HAZARD: Corrosive to skin/steel UN / NA NUMBER: UN3265 DOT EMERGENCY RESPONSE GUIDE #: 153 15 REGULATORY INFORMATION TSCA: This is an EPA registered biocide and is exempt from TSCA inventory requirements. CERCLA AND/OR SARA REPORTABLE QUANTITY (RQ): No regulated constituent present at OSHA thresholds FIFRA REGISTRATION NUMBER: 3876- 151 FOOD AND DRUG ADMINISTRATION: 21 CFR 176.300 & 176.170 (slimicides and as a preservative) When used in this specified application, all ingredients comprising this product are authorized by FDA for the manufacture of paper and paperboard that may contact aqueous and fatty foods as per 21 CFR 176.170(a)(4). USDA FEDERALLY INSPECTED MEAT AND POULTRY PLANTS: SEC.G7 SARA SECTION-312 HAZARD CLASS: Immediate(acute);Delayed(Chronic) SARA SECTION 302 CHEMICALS: No regulated constituent present at OSHA thresholds SARA SECTION 313 CHEMICALS: CAS# CHEMICAL NAME RANGE 10377-60-3 MAGNESIUM NITRATE 2.0-5.0% CALIFORNIA REGULATORY INFORMATION CALIFORNIA SAFE DRINKING WATER AND TOXIC ENFORCEMENT ACT (PROPOSITION 65) CHEMICALS PRESENT: No regulated constituent present at OSHA thresholds MICHIGAN REGULATORY INFORMATION No regulated constituent present at OSHA thresholds 16 OTHER INFORMATION NFPA/HMIS CODE TRANSLATION Health 3 Serious Hazard Fire 1 Slight Hazard Reactivity 0 Minimal Hazard Special CORR DOT corrosive (1) Protective Equipment D Goggles,Face Shield,Gloves,Apron (1) refer to section 8 of MSDS for additional protective equipment recommendations. CHANGE LOG EFFECTIVE DATE REVISIONS TO SECTION: SUPERCEDES MSDS status: 24-SEP-1997 ** NEW 26-FEB-1998 12 24-SEP-1997 20-MAY-1998 15 26-FEB-1998 22-MAY-1998 2 20-MAY-1998 07-J UL-1998 12 22-MAY-1998 15-DEC-1998 7 07-JUL-1998 01-APR-1999 12 15-DEC-1998 05-NOV-1999 12 01-APR-1999 _j • ATTACHMENT 4 C7 • ATTACHMENT 4 NCG500000 NOI Rowan County Power, LLC Combustion Turbine Generation Facility -Alternatives to Direct Discharge - Phase II Combined Cycle a) Connection to a Regional Sewer Collection System An option evaluated for phase H was to convey the cooling tower blowdown discharge to a Rowan County wastewater treatment plant (WWTP). The WWTP is -located on Second Creek just south of Highway 70. Conveyance of the cooling tower blowdown to the WWTP would require the construction of a conveyance line (possibly with lift station) to the WWTP or to its sewer system, some form of flow equalization, a user agreement with the county, and user fees. The WWTP is currently designed to treat 30,000 gpd and is permitted to expand to 90,000 gpd. It is receiving up to 8000 gpd during the school year. The volume of cooling tower blowdown can be up to 240, 000 gpd. Due to the excessive volume of cooling tower blowdown, this alternative of connection to the package plant was eliminated. Additionally, the City of Salisbury Sewer Use Ordinance prohibits the introduction of cooling tower blowdown into their sewer system so this alternative was eliminated. b) Subsurface Disposal — Attached is an evaluation by LAW Engineering and Environmental Services, Inc. that addresses the feasibility of utilizing land application for wastewater disposal for the build out of the phase II and phase III of the project. The conclusions reached indicate that subsurface disposal is restricted from a technical standpoint and is economically undesirable. c) Spray Irrigation — The same conclusions reached in the LAW evaluation as presented above are also applicable to spray irrigation. Additionally, as the result of the evaluation of alternatives to discharge, Rowan County Power, LLC proposes to use boiler blowdown water as part of the cooling tower makeup water. rather than discharging these waters directly. LAwGIBBAk December 12, 2001 G R O LJ P • is • CP&L Harris E&E Center P.O. Box 327 New Hill, North Carolina 27562 Attention: Mr. Fred Holt SUBJECT: CONCEPTUAL EVALUATION LAND APPLICATION ALTERNTIVES COOLING TOWER BLOWDOWN WATER ROWAN COUNTY CT FACILITY ROWAN COUNTY, NORTH CAROLINA LAW PROJECT NO.30720-9-3702:05 Dear Mr. Holt: As authorized by CP&L Work Authorization 2720-00024, LAW Engineering and Environmental Services, Inc. (LAW) has evaluated land applications concepts for disposing of cooling Tower blowdown water at the Rowan County Energy Complex site. The evaluation is part of the requirements for an NPDES permit application. This letter reviews our understanding of the project and presents the results of our evaluation. PROJECT INFORMATION CP&L is planning a steam turbine, two Heat Recovery Steam Generators and two additional combustion turbines for its site in Rowan County. When these additions are completed, cooling towers will generate water that cannot be recycled into the turbines. The quantity is estimated at 500,000 gallons per day or 347 gallons per minute (gpm). The water leaving the cooling towers is expected to have only trace amounts of sodium hypochlorite and a scale/corrosion inhibitor. CP&L is considering discharge of the water through piping to Second Creek southeast of the site under an NPDES permit. Alternatives to the pipe disposal must be evaluated as part of the NPDES permit application. The guidance document dated June 9, 2000, includes the following options: 1. Connect to a Publicly Owned Treatment Works (POTW). 2. Connect to a privately owned treatment works. 3. Individual subsurface systems. 4. Community subsurface systems. 5. Drip irrigation -both surface and subsurface. 6. Spray irrigation. 7. Reuse. 8. Surface water discharge through the NPDES program. 9. Any possible combination of the above options. CP&L is reviewing options 1,2,3,4,7 and 8. LAW was asked to assess the feasibility of options 5 and 6. LAW Engineering and Environmental Services, Inc. 3301 Atlantic Avenue • Raleigh, NC 27604 919-876-0416 m Fax: 919-831-8136 CP & L Conceptual Evaluation of Land Treatment December 12, 2001 Rowan County Energy Complex Page 2 of 5 Law Project No. 30720-9-3702-06 SITE INFORMIATION • The Energy Complex site is located west of Salisbury, North Carolina on a tract of approximately 430 acres. Drawing No. 1 in the Appendix shows the site location. Present and planned construction will occupy about 110 acres, 70 acres for the generation facility and 40 acres for the substation. The existing and planned generation facilities are located in the north central portion of the site, and the substation is located in the southeastern corner, adjacent to SR 1932. Land within the property owned by CP&L has been considered for possible land treatment sites. Purchase of additional, contiguous land has not beeoconsidered; however the general soil types and topography are similar to the Energy Complex area, and our conclusions as to soil suitability would apply to the adjacent contiguous land. The southern part of the site is occupied by a substation and additional transmission lines. In addition, the soils in this area lie on steeper slopes and contain wetland areas. Due to these obstacles, developing a land treatment site in this area was not considered. Three potential land application areas were considered and are shown on Drawing No. 2. These are described briefly below: Area 1: Approximately 35 acres south of Godby Road (SR 1952) to the northern perimeter of the Energy Complex and east to the property line paralleling SR 1951. The topography of area 1 is relatively level with elevations of 750 feet, mean sea level (msl). A drainage swale is present in the southeast portion and was not included in the calculation of available acreage due to potential for erosion. • Most of this area is presently leased for agricultural purposes. Area 2: An "L" shaped area approximately 56 acres in size located southeast of the Energy Complex site. This area is generally sloping with 2 to 15 percent slopes with a small unnamed creek passing through the northeast corner. The area is sparsely wooded with evergreens, becoming covered with dense undergrowth along the eastem'boundary. s`� Area 3: This area is located southeA of the Energy Complex and contains approximately 22 acres. The area is gently sloping and currently wooded with mixed pines and hardwoods. A drainage swale passes west to east along the southern portion of the area. SUBSURFACE INFORMATION The Rowan County Soil Survey, LAW's report of geotechnical exploration for the Energy Complex site dated November 3, 1999 and additional reports dated December 23, 1999, July 7, 2000, and November 30, 2001, and a site visit on December 3, 2001 were used to assess subsurface conditions. Estimates of the soil permeability were taken from the soil survey. The geotechnical study did not include borings in the potential land application areas, but the similarity of the geologic setting indicates extrapolation of geotechnical information is reasonable for this conceptual evaluation. Area 1: The soils in this area are mapped in the Rowan County Soil Survey as being Sedgefield (SeB), Enon (EnB, EnC), Hiwasse (HWB2), and Cecil (Ce132) series. These soils generally lie on 2 to 8 percent slopes. These soils consist of sandy loams to clay loams and generally are • underlain with clay that starts approximately 7 inches below the present grades. The permeability /k LAW ENGINEERING AND ENVIRONMENTAL SERVICES 3301 Atlantic Avenue, Raleigh, NC 27604 CP & L Conceptual Evaluation of Land Treatment December 12, 2001 Rowan County Energy Complex Page 3 of 5 Law Project No. 30720-9-3702-06 of the Enon series soils is 2 to 6 inches per hour. The remaining soils as well as deeper soils in • the Enon areas have lower permeabilities - 0.2 to 0.06 inches per hour. Hand auger borings in Area 1 revealed a moist to wet, fine sandy clay. According to the Soil Survey the depth to the high water is greater than six feet with the exception of SeB, which will likely have perched water at depths of 1.0 to 1.5 feet during January to March. Area 2:. The soils in this area are composed of EnB, Mecklenburg loam (MbB), and Poindexter- Mocksville complex (PxC) series. These soils lie on 2 to 15 percent slopes. According to the Soil Survey, these soils have permeabilities of 2 to 6 inches per hour in the upper, layers, decreasing to 0.2 to 0.06 inches per hour at depths of 7 inches and greater. Hand auger borings in Area 2 revealed dry to moist sandy .clays and clayey sands. Spoils from previous trenching activities indicate the upper layers are underlain by fine sandy clays. Erosional gullies ranging in depth from 3 to 5 feet were also noted, thus indicating the potential for excessive runoff and subsequent erosion exists for nonvegatated slopes. In addition to the naturally occurring erosion, smaller channels (< 12") were starting to develop at the outfalls for the storm water drainage pipes. According to the Soil Survey the depth to the seasonal high water table is greater than six feet for the soil series in Area 2 • Area 3: The soils in Area 3 are also EbB and EnC series, and their characteristics. are as described above for Area 1. SUITABILITY FOR LAND APPLICATION Land application of wastewater is an accepted method of treatment. The rate at which the water can be applied is controlled by the hydrogeologic system (the ability of the soils to transport the water away without causing a rise of the groundwater table to the surface), the type of vegetative cover, and the composition of the wastewater. For the cooling tower water, the wastewater is not expected to contain significant amounts of chemicals that would limit the loading rate for typical vegetation used in spray fields. The loading rate is limited by hydrogeologic considerations. For any application system involving maintenance of crops, the water application has to occur in cycles, allowing time between each cycle for drying and soil aeration so the plant roots are not drowned. In addition, State regulations for land application systems require a storage lagoon with capacity to store at least 30 days of wastewater for times when application is restricted by rainfall and temperature conditions. For the expected water volume from the cooling towers, a 30 day storage lagoon with a water depth of 10 feet would cover approximately 5 acres. All three areas have restrictive horizons to downward percolation of infiltrating water. All three areas are sloping with ,temporal streambeds present. Area 3 is relatively small and Area 2 contains the steepest slopes. Applying large amounts of water to these areas would potentially result in excessive runoff. We have not considered these areas further, however a storage lagoon could be considered within these areas. LAW ENGINEERING AND ENVIRONMENTAL SERVICES 3301 Atlantic Avenue, Raleigh, NC 27604 CP & L Conceptual Evaluation of Land Treatment December 12, 2001 Rowan County Energy Complex Page 4 of 5 Law Project No. 30720-9-3702-06 To determine the required land application area, a permeability of 0.06 inches per hour was used • as the design for downward flow. The value was selected based on the Soil Survey indicating this permeability is likely within 7 to 18 inches of the ground surface for the soil series present. Based on a flow rate of 500,000 gallon per day (347 gpm) and a maximum absorption rate of 1.4 inches per day (0.06 in/hr * 24 hrs/day), an application plot would need to be a minimum of 13 acres. Agricultural crops are unable to withstand 6 consecutive days of watering without root damage; therefore, multiple plots must be used. Assuming an application period of 1 to 2 days followed by 7 to 8 day rest period to allow for drainage and reaeration of the soil, approximately 10 application plots (130 acres) would be required to treat this amount of wastewater. Area 1 does not contain sufficient acreage, thus additional acreage would have to be purchased to accommodate land application needs. CONCEPTUAL COSTS The costs of land application include the initial construction and equipment, the planting cost, and the yearly maintenance. Rough estimates of construction and equipment are $4,000 per acre plus the storage lagoon. For the approximate 130 acres of spray fields, the initial cost is roughly estimated at $520,000. The estimated cost to design and construct a 5-acre lagoon is $225,000. Additional costs would also be incurred to acquire additional acreage. Assuming the purchase of 130 acres at $2,500 per acre would be required, this cost is estimated at $325,000. Engineering design and permitting costs would be on the order of $50,000. For comparison to pipe discharge initial costs, we recommend using a figure of $1,250,000. Maintenance cost is a function of the crop type. Grass or forage crops require continuous • maintenance (mowing, baling, hauling) while tree crops require much less after the initial two to three years to establish a tree canopy. We have not developed a yearly maintenance cost estimate because the initial costs are well above our understanding of a pipe discharge installation cost. We understand from discussions with other engineering firms that a 60-acre site with grass cover maintained in Ahoskie requires five full time personnel operating 4 tractors year round. • CONCLUSION Based on our conceptual evaluation, the presence of a shallow restrictive zone limits the suitability of the site for land application by spraying, drip irrigation or direct infiltration systems. From a cost standpoint, the initial construction costs for a spray irrigation project would appear high relative to the likely costs of a pipe discharge. Annual maintenance costs for spray irrigation vary with the type of vegetation, but are high relative to maintaining a discharge pipe. From our review, we conclude that land application, either by spray irrigation or drip methods, is not technically supportable or economically feasible for the volume of water that needs to be disposed at the Rowan County Energy Complex site. �i LAW ENGINEERING AND ENVIRONMENTAL SERVICES 3301 Adanfic Avenue, Raleigh, NC 27604 F" • • CP&L December 12, 2001 Page 5 of 5 Conceptual Evaluation ofLand Treatment Rowan County Energy Complex Law Project No. 30720-9-3702-06 If you have any questions regarding the letter, please do not hesitate to call our office. Respectfully submitted, LAW ENGINEERING AND ENVIRONMENTAL SERVICES, INC. 4114 Shane C. Clark, E.I. J. Allan Tice, P.E. Project Geotechnical Engineer Corporate Geotechnical Assistant Vice President SCC/JAT/scc Attachments cc: Warren Hilliard watt LAW ENGINEERING AND ENVIRONMENTAL SERVICES 3301 Atlantic Avenue, Raleigh, NC 27604 -Pas 00967q'. ty c> isu -vorkn q�,r " tA Mag 13.00 Thu Dec 06 13:36 2001 Local Road == = County Boundary Scale 1:62,500 (at center) State Route i K Water 1 Miles I o US Highway - River/Canal 2 KM Utility/Pipe Intermittent River Railroad Small Town A Summit 0 Locale n LAW G:\DEPT\GEOTECH\30720\FORMS\SITEMAP.XLS SITE VICINITY MAP • ROWAN COUNTY ENERGY COMPLEX SALISBURY, ROWAN COUNTY, NORTH CAROLINA L� ENGINEERING AND ENVIRONMENTAL SERVICES RALEIGH, NORTH CAROLINA DRAWN: SCC DATE: Dec-01 DFT CHECK: SCC SCALE: AS SHOWN ENG CHECK: JAT JOB: 30720-9-3702:05 APPROVAL: JAT DWG: 1 REFERENCE: DELORME STREET ATLAS I T[" - Approximate Property Line G:\DEPT\GEOTECH\30720\FORMS\SITEMAP.XLS SOIL SURVEY ROWAN COUNTY ENERGY COMPLEX 10SALISBURY, ROWAN COUNTY, NORTH CAROLINA LAW -� ENGINEERING AND ENVIRONMENTAL SERVICES RALEIGH, NORTH CAROLINA DRAWN: SCC DATE: Dec-01 DFT CHECK: SCC SCALE: ' 1 " = 1320' ENG CHECK: JAT . JOB: 30720-9-3702:05 APPROVAL: JAT DWG: 2 iHEFERENCE: SHEET C-6, SOIL SURVEY OF ROWAN COUNTY, ADVANCE COPY OBTAINED FRnM FIFI n nFFirp: ,o/Qlll, l 1R = Approximate Property Line LAW U G:\DEPT\GEOTECH\307201FORMS\SITEMAP.XLS J/-\ ENGINEERING AND ENVIRONMENTAL SERVICES RALEIGH, NORTH CAROLINA SITE BOUNDARIES AND TOPOGRAPHY DRAWN: SCC DATE: Dec-01 ROWAN COUNTY ENERGY COMPLEX DFT CHECK: SCC SCALE: 1" = 2000' SSALISBURY, ROWAN COUNTY, NORTH CAROLINA ENG CHECK: JAT JOB: 30720-9-3702:05 APPROVAL: JAT DWG: 3 3EFERENCE: GE SITE PLAN AND USGS 7.5' QUADRANGLE MAPS • DECHLORINATION UNIT CALCULATIONS, PLANS, SPECIFICATIONS 0 • EPARSONS CALCULATION COVER SHEET CLIENT Gemma / Progress Energy PROJECT Rowan County CC Plant SUBJECT Cooling Tower Blowdown Dechlorination System JOB NUMBER 537383 WBS NUMBER CALCULATION NO.: ROWA-2-DC-463-ME-002 00463 PAGE 1 OF 5 DESCRIPTION/PURPOSE The purpose of this calculation is to determine the Dechlorination System chemical feed rate and line size, and determine the proper chemical metering feed pumps size. METHOD OF ANALYSIS Using site specific data of maximum predicted chlorine concentration in the Cooling Tower Blowdown, along with typical sodium bisulfite information, the maximum sodium bisulfite flowrate required for nondetectable residual chlorine discharge is calculated. The result of the calculation is used in procuring an acceptable chemical metering pump size that includes a safety factor of four (4) to ensure pump capability due to chlorine spikes. CODES AND STANDARDS N/A INFORMATION SOURCES 1. See Section 2.0 for a complete list of Information Sources. ASSUMPTIONS 1. None Requiring Later Confirmation CONCLUSIONS OR RESULTS 4L`�H �'�0 • The required sodium bisulfite flow rate equals 2.12 gal/day = 0.088 gal/hr. g gq-Yl a SEAL 02 • The required chemical metering pump size = 1.0 gal/hr. 3 2 ° IN.E�.•� • Use 1/2" CPVC piping, valves, and fittings. • Use of a static mixer is required to ensure complete blending of sodium bisulfite and chlorinated cooling tower blowdown water. • Use of a backpressure regulator is required to prevent erratic chemical metering pump discharge flow. REV DATE DESCRIPTION PAGES REVISED PAGES ADDED PAGES DELETED BY/DATE REV/DATE LDE/DATE 3 2 1 0 2/11/02 ORIGINAL ISSUE NA NA NA J. Vacante 2/11/02 G. Maurer 2/13/02 J.P. Mitton 2/13/02 ROWA-2-DC-463-ME-002-RO-cover.DOC THIS IS A DESIGN RECORD Form EP3-1 10/00 Lemma/Progress Energy Rowan County CC Plant Dechlorination Chemical Pump Sizing 1.0 Purpose and Scope: Originator / Date: �/ 02 Reviewer / Dat �- J.O. # 537383-00463 The purpose of this calculation is to determine the Dechlorination System chemical feed rate and line size, and determine the proper chemical metering feed pumps size. 2.0 Design Inputs: 2.1 ROWA-2-DB-021-314-002, Rev. A, Rowan CC Plant Water Balance 2.2 Email from Dan Biss (Parsons) to J.P. Mitton (Parsons) regarding Design Input for the De -chlorination System (Attached). 2.3 US Environmental Protection Agency, Wastewater Technology Fact Sheet on Dechlorination, EPA 832-F-00-022, September 2000 (Attached) 2.4 Crane Technical Paper # 410, Flow of Fluids through Valves, Fittings, and Pipe,1988 2.5 Parsons Line Specification, PPSD-LS-1-12J-4, Chlorinated Poly Vinyl Chloride (CPVC), Rev 3 3.0 Computer Programs: 3.1 Mathcad 2001 Professional Version is used to calculate the required Dechlorination system feed rate. 4.0 Assumptions: None Requiring Later Confirmation 5.0 Methodology: Using site specific data of maximum predicted chlorine concentration in the Cooling Tower Blowdown, along with typical sodium bisulfite information, the maximum sodium bisulfite flowrate required for non detectable residual chlorine discharge is calculated. The result of the calculation is used in procuring an acceptable chemical metering pump size that includes a safety factor of four (4) to ensure pump capability due to chlorine spikes. 6.0 Calculations: Design Input 2.1.shows a maximum of 248 gpm for Cooling Tower Blowdown flow rate. Per Design Input 2.2, the design basis of the Dechlorination system should include capacity for the future addition of another power block Cooling Tower. The design flowrate of Cooling Tower Blowdown is equal to 248*2=496 gpm. Per Design Input 2.2, the average blowdown chlorine concentration is 0.5 mg/I. For calculation purposes, complete dechlorination is assumed, and the maximum chlorine concentration is assumed to be 1 mg/I. ROWA-2-DC-463-ME-02 Rev.0 Page 2 of 5 Gemma/Progress Energy Rowan County CC Plant Dechlorination Chemical Pump Sizing 6.1 Calculation of Required Sodium Bisulfite Flow rate: The following calculates the required Sodium Bisulfite Flowrate: Originator / Date//� Reviewer / Date.y- y/ 3/ J.O. # 537383-00463 Per design input 2.3, Required Sodium Bisulfite is 1.5 mg/I of product per every 1 mg/l residual halogen. Therefore 1 mg/I chlorine = 1.5 mg/I NAHS03. Where: NAHS03 feed ratio := 1.5•m— liter ppm I -mg liter NAHS03—feed—ratio = 1.5 ppm CT Blowdown := 496•gal — min The specific gravity of NAHS03 is approximately 1.33 @ 70 degF. The Specific Gravity of Water = 1.0 Per design input 2.3, the Sodium Bisulfite concentration in aqueous solution is 38%. SG NAHS03 := 1.33 SG H2O:= 1.0 NAHS03 concentration := .38 (NAHS03_feed_ratio)•(CT_Blowdown)•r60•min ).(SG H2O) Sodium_Bisulfite_flow := l hr (106•ppm) -(SG_NAHS03)• (NAHS03_concentration) Sodium—Bisulfite—flow = 0.088 gal hr Sodium—Bisulfite—flow = 2.12 gal day ROWA-2-DC-463-ME-02 Rev.0 Page 3 of 5 Gemma/Progress Energy Rowan County CC Plant Dechlorination Chemical Pump Sizing 6.2 Calculation of Required Chemical Metering Pump Capacity: Pump_cap := (Sodium_Bisulfite_flow)•4 gal <---- Use a 1.0 h capacity um Pump_cap = 0.353— 9P p ty pump hr gal Pump_cap l := 1 hr Pump_capl = 0.017gal — min 6.3 Line Sizing and special requirements of the Dechlorination System: Originator /Dat Reviewer / Dat Zl�f! '- J.O. # 537383-00463 Per Design Input 2.4, reasonable velocity for the flow of water through pipe is 4 to 10 feet per second. The use of 1/2" Sch 80 pipe is proposed for the dechlorination system per line specification PPSD-LS-1-12J4 (DI 2.5). Per Design Input 2.4, the mean velocity of flow in pipe is v=.408(Q/dA2) Where: Q=flow of fluid (gpm) d=internal diameter of pipe (in) Q:= Pump_capl gal Q = 0.017— min d := .546•in <---- Per Design Input 2.4 for 1/2" Sch 80 pipe v := .408• Q d" v = 7.318 x 10 3 ft <--- OK to use proposed 1/2" pipe size sec ----->Per Design Input 2.3, in order to ensure proper dechlorination, complete blending at the point of application must be achieved. Therefore, the design of the dechlorination system will include a static mixer to achieve the complete blending of sodium bisulfite and the chlorinated cooling tower blowdown water. ---->Chemical metering pumps typically require a 50 psig minimum backpressure to ensure that the pump discharge flow is not erratic. Therefore, the dechlorination system design will include a backpressure regulating valve set @ 50 psig. ROWA-2-DC-463-ME-02 Rev.0 Page 4 of 5 Gemma/Progress Energy Rowan County CC Plant Dechlorination Chemical Pump Sizing 7.0 Results and Conclusions: Originator / Dater/ Reviewer / Date. 0-- J.O. # 537383-00463 • . The required sodium bisulfite flow rate equals 2.12 gal/day = 0.088 gal/hr. • The required chemical metering pump size = 1.0 gal/hr. • Use 1/2" CPVC piping, valves, and fittings. • Use of a static mixer is required to ensure complete blending of sodium bisulfite and chlorinated cooling tower blowdown water. • Use of a backpressure regulator is required to prevent erratic chemical metering pump discharge flow. 8.0 Attachments: Attachment 1 - Design Input 2.2 - Email from Dan Biss (Parsons) to J.P. Mitton (Parsons) regarding Design Input for the De -chlorination System ( 1 page ) Attachment 2 - Design Input 2.3 - US Environmental Protection Agency, Wastewater Technology Fact Sheet on Dechlorination, EPA 832-F-00-022, September 2000 ( 6 pages ) ROWA-2-DC-463-ME-02 Rev.0 Page 5 of 5 9 Vacante, Joseph From: Milton, Jean Pierre ' Sent: Thursday, January 31, 2002 4:28 PM To: Sanger, Susie J. Cc: Vacante, Joseph; Maurer, Gary Subject: FW: P&S for Rowan II - Dechlorination Sue, If it's not in already, please log under 095603. You will probably need to create a new cost code under the title Dechlorination System. J.P. -----Original Message ----- From: Biss, Theodore D. Sent: Monday, January 21, 2002 3:07 PM To: Mitton, Jean Pierre Subject: FW: P&S for Rowan II - Dechlorination JP Use this as additional input for the Rowan design ..4 Dan -----Original Message ----- From: Holt, Fred Sent: Monday, January 21, 2002 2:01 PM To: 'Norman K. Smith'; Wallace., A. Muri Cc: Hope, Tim; Hilliard, Warren; Felipe Uscategui; Eric Whitehouse; Dalton, Larry; Biss, Theodore D. Subject: RE: P&S for Rowan II General design criteria is: Dechlorinate 400 gpm of cooling tower blowdown. The Phase II blowdown will be approx. 200 gpm but the system should be designed to handle two CC blocks or 400 gpm. (hurl, Tim, do you agree?) Assume blowdown to be dechlorinated will contain 0.5 mg/1 C12 on average . Assume discharge dechlorination requirement of non -detectable level (complete dechlorination for chemical mass balance purposes). pH of discharge must be within range of 6.0 - 9.0 SU Operation should be continuous with minimum maintenance and simple operation. If you need any other information please let me know. Thanks. Fred Holt CP&L - Progress Energy P.O. Box 327 New Hill, NC 27562 Public Telephone (919) 362-3558 VNet 772-3558 Mail Code HE&EC fred.holt@pgnmail.com -----Original Message----- �QWA-Z_%C_ 43 fn r / 66 % United States Office of Water EPA 832-F-00-022 Environmental Protection Washington, D.C. September 2000 Agency vEPA Wastewater Technology Fact Sheet Dechlorination` DESCRIPTION Dechlorination is the process of removing residual chlorine from disinfected wastewater prior to discharge into the environment. Sulfur dioxide is most commonly used for dechlorination and is the major focus of this fact sheet. Some dechlorination alternatives include carbon adsorption, sodium metabisulfite, sodium bisulfite, and hydrogen peroxide. Sodium metabisulfite and sodium bisulfate are mainly used in small facilities because these materials are more difficult to control compared to sulfur dioxide. Hydrogen peroxide is not frequently used because it is dangerous to handle (WEF, 1996). APPLICABILITY Chlorination has been used widely to disinfect wastewater prior to discharge since passage of the 1972 Federal Water Pollution Control Act (WPCA), (Finger et al., 1985). In the first years following the WPCA, disinfected wastewater with significant levels of residual chlorine was routinely discharged into the receiving waters. It became clear, however, that residual chlorine is toxic to many kinds of aquatic life (see, for example, Mattice and Zittel, 1976, and Brungs, 1973). Moreover, the reaction of chlorine with organic materials in the water formed carcinogenic trihalomethanes and organochlorines (WET and ASCE, 1991). As a result, dechlorination was instituted to remove residual chlorine from wastewater prior to discharge into sensitive aquatic waters. Dechlorination minimizes the effect of potentially toxic disinfection byproducts by removing the free or total combined chlorine residual remaining after chlorination. Typically, dechlorination is accomplished by adding sulfur dioxide or sulfite salts (i.e., sodium sulfite, sodium bisulfite, or sodium metabisulfite). Carbon adsorption is also an effective dechlorination method, but is expensive compared to other methods. Carbon adsorption is usually implemented when total dechlorination is desired. Specific design criteria and monitoring requirements for a particular region are determined by the state regulatory agency. Typically, the treatment plant's National Pollutant Discharge Elimination System (NPDES) permit limits effluent chlorine residual and toxicity. Currently, many permits require very low or "non -detect" chlorine residuals, making dechlorination critical. One important alternative to dechlorination is to achieve disinfection without the use of chlorine. Other means of disinfection, such as ozone or ultraviolet disinfection, have also become increasingly prevalent (U.S. EPA, 1986; Blatchley, E.R. III, et al., 1996). ADVANTAGES AND DISADVANTAGES Advantages • Protects aquatic life from toxic effects of residual chlorine. • Prevents formation of harmful chlorinated compounds in drinking water through reaction of residual chlorine with water - born organic materials. RO0A-Z_-bC-%5-r(E-0o2 An,,-r-bM6,-r 9 PAS`' ( � b Disadvantages Chemical dechlorination can be difficult to control when near zero levels of residual chlorine are required. Significant overdosing of sulfite can lead to sulfate formation, suppressed dissolved oxygen content, and lower pH of the finished effluent. DESIGN CRITERIA Chemistry of Dechlorination by Sulfonation Sulfur dioxide (SO,) is a corrosive, nonflammable gas with a characteristic pungent odor. At atmospheric temperature and pressure, it is a colorless vapor. When compressed and cooled, it forms a colorless liquid. Sulfur dioxide is supplied as liquefied gas under pressure in 100 or 150 pound containers and one -ton cylinders. As an alternative to sulfur dioxide gas, various dry chemicals are available which form sulfiir dioxide in solution. These include sodium sulfite ILa SO odium metabisulfite (Na,S205) sodium bisulfite (NaHS03) a 38 ercent aqueous solutio�nodiii mmetabisulfite, and soiumthiosulfate203), a g o ers (Lind, 1995). When dissolved in water, chlorine hydrolyzes to form hypochlorous acid (HOCI) and hypochlorite ions (OCI- ) which, taken together, are referred to as "free chlorine." (Free, uncombined chlorine, Cl,, is rarely found in wastewater since the conditions of formation are relatively extreme [Lind, 1995]). Once formed, the free chlorine reacts with natural organic matter in water and wastewater to form chlorinated organic compounds. The free chlorine also combines with ammonia to form mono-, di-, and trichloramines in quantities dependent on the ratio of chlorine to ammonia nitrogen (Lind, 1995). When either sulfur dioxide or sulfite salts are dissolved in water, aqueous sulfur compounds in the +4 oxidation. state are produced, often notated S(IV) (Helz and Nweke, 1995). The S(IV) species, such as the sulfite ion (S0;'), reacts with.both free and combined forms of chlorine, as illustrated in equations (1) and (2) (WEF, 1996): (1) S03-2 + HOCI • SO4 - - + Cl- + H` (2). S03 + NH,CI + H,0 • SO,-2 + Cl- + NH41 Since free chlorine and inorganic chloramines react rapidly with S(IV) (Helz, 1998), a short contact time of one to five minutes is considered to be sufficient; nevertheless, complete blending at the point of application is essential for effective dechlorination (WEF and ASCE, 1992). Proper dosage is critical to produce a non-' detectable chlorine residual. On a mass basis, 0.9 parts sulfur dioxide (or 1.46 parts NaHS03 or 1.34 parts Na,S,05) is required to dechlorinate 1.0 part residual chlorine. In practice, approximately a one- to-one ratio is used (WEF, 1996). Dosing in. excess must be avoided because excess sulfite can react with dissolved oxygen (four parts sulfite to one part oxygen) in the wastewater to produce sulfates, potentially leading to reduced dissolved oxygen concentrations and low pH levels in the finished effluent for high levels of overdose (WEF, 1996). Careful process control will help prevent overdosing. _ Equipment for gaseous sulfonation Equipment required for gaseous sulfonation using S02 is similar in design to that used for chlorination, except that the materials are chosen for their application -specific chemical resistance (WEF, 1996). The four basic components of the system include: sufficient gas supply with automatic switch -over between cylinders; a metering system, usually consisting of a vacuum regulator and a rotameter for feed rate control; one or more injectors with check valves; and a residual analyzer to measure and transmit a continuous signal proportional to the chlorine residual in the sample stream. In small concentrations, exposure to SO, can cause eye and throat irritation. In high concentrations, exposure can produce a suffocating effect caused by irritation to the upper respiratory tract. Therefore, facility design should include features for safe storage, handling, and use of sulfur dioxide. The chlorine and sulfur dioxide cylinders should be located in separate rooms and stored in a well- j/oWA-2.-'bc-4-63-M6-00� A ITAc eeJ-I oZ PA I C � % ventilated, temperature -controlled area so that their temperature never drops below 18 or exceeds 70 degrees Celsius. Gas leak detectors are necessary in the storage area and the sulfonator area. An emergency eyewash shower and self-contained breathing apparatus should also be provided. All personnel should receive emergency response training. Facilities with more than 1,000 pounds of SO, stored on -site must abide by the Process Management Safety Standard in the OSHA regulations (OSHA, 1998). " Effect of Temperature on Gas Withdrawal Rate The room temperature where the gas supply is located should be maintained around 70 degrees F to ensure optimal gas withdrawal rates (WEF, 1996). At this temperature, the maximum safe sulfur dioxide gas withdrawal rate is approximately 2 lb/hr for a 150 lb container, or 25 lb/hr for a ton container. Higher temperatures are required to achieve higher continuous gas withdrawal rates. Strip heaters or liquid baths may be used for this purpose. Injector Selection Proper selection of the injector is critical for proper system operation. The injector produces a vacuum that draws sulfur dioxide gas through the sulfonator. It then mixes the gas with dilution water supply and injects the solution into the wastewater. To properly size the injector, the back pressure on the injector at the point of application and the water supply pressure required at the injector must be determined. The injector can either be installed in a pipe or an open channel. As an alternative to the typical vacuum regulator with injector system, a chemical induction system may be used to introduce the sulfur dioxide directly as a gas. Control At present, few options exist for reliable long-term measurement of sulfite salts or close -to -zero levels of residual chlorine in the finished effluent (ASCE and WEF, 1991). In recent practice, the only viable method for continuous residual chlorine measurement has been the amperometric technique, but this suffers from loss of accurate calibration at low concentrations (Finger et al., 1985). Though some sources claim to have developed process control methods employing oxidation reduction potential (ORP) as an effective stand-in for direct chlorine measurement (Bossard et al., 1995), other sources assert that ORP is an inappropriate technique for this purpose (WEF, 1996). For these reasons, control of dechlorination—particularly dechlorination to zero residual —has been problematic. Treatment plant operators have had to work around this limitation using various control strategies. One commonly used strategy is the use of a "zero - shifted" or "biased" analyzer (WEF, 1996; Nagel, 1994). In this scheme, a residual chlorine analyzer is used and a known concentration, X, of chlorine is added to the effluent sample to be analyzed. In this technique, the "zero' point is shifted by the value of X, and residual chlorine or sulfur dioxide can be inferred from the result of sample analysis. Two types of control systems are often used for dechlorination (WEF, 1996). A "feed -back" control system can be used at treatment plants that are not required to dechlorinate their effluents to zero levels. With feed -back control, an analyzer measures the chlorine residual at a point downstream of the sulfur dioxide addition. This signal, along with flow rate data, is relayed back to the sulfonator and the dosage is automatically adjusted accordingly. Though there is a lag time between the injection point and the sample point, the lag is deemed to be minimal since the dechlorination reaction occurs almost instantaneously. For treatment plants that must discharge a zero concentration or undetectable residual chlorine but are not equipped with biased or direct reading analyzers, feed -back control is typically not feasible (WEF, 1996). Therefore, such dechlorination systems often use a "feed -forward" control that measures the chlorine residual after disinfection but prior to the addition of sulfur dioxide. A mass flow signal is sent to the sulfonator from the in -line analyzer and thesulfur dioxide delivery rate is automatically calculated and adjusted to the ratio required for proper dechlorination of the effluent. / 01-JA-�Z-JC4/-3-ME-002- Atr^J,,vk"- a. pay_ 3 9 4 Instrumentation combining feed forward control with biased analysis may provide an effective method to dechlorinate the effluent to low-level residuals. Another useful design feature involves using an automated chlorine flush of the sample line (with sulfonator response temporarily locked). This procedure prevents the buildup of slime and algae in the sample line, thus eliminating chlorine demand in the line which can suppress residual chlorine analyzer results (Nagel, 1994). Sample Calculation Given: Peak flow = 20 mgd. Measured chlorine residual is approximately 1.5 mg/L. Calculate: Maximum dosage of sulfur dioxide needed per day. Assume a 1:1 ratio of SO, to CIZ. Capacity = (flow rate) x (Cl, residual) x (dosage ratio) = (20 mgd) x (1.5 mg/L C1Z) x (8.34 lb/Mgal.mg/L)x(1 mg/L SO, per mg/L Clz) = 250 lb SO, per day maximum. Using Sulfite Salts Upon dissolution, sulfite salts produce the same sulfite ion as sulfur dioxide gas (WEF, 1996). While the gas has the highest dechlorinating efficiency per net pound of the product added, many smaller facilities choose to use one of the sulfite salts because of the storage, handling, feeding, and safety problems associated with using gaseous sulfur dioxide on a large scale. Of all the sulfite salts available, sodium metabisulfute has the lowest addition rate required for dechlorination (Lind, 1995). PERFORMANCE Sulfonation has been widely considered effective for removal of chlorine compounds in disinfected wastewater and reduction of toxicity for aquatic life. Nevertheless, two studies have suggested that disinfected/sulfonated wastewater poses a hazard to some sensitive aquatic species (Hall et al., 1982; Rein et al., 1992). Furthermore, one estimation of chlorine removal efficiency is from 87 to 98 percent (Helz and Nweke, 1995), leaving the actual residual chlorine following sulfonation above most regulatory limits. Chloramines tend to be longer lived and less reactive than other chlorinated species in wastewater (Lind, 1995). While hydrophilic organic chloramines have been thought of as generally nontoxic, Helz and Nweke have found that the S(IV) fraction resistant to dechlorination may be composed of hydrophobic secondary amines and peptides, including chloramines, suggesting possible toxicity for aquatic organisms in receiving streams. The authors note that this fraction of S(IV)-resistant chlorine has been overlooked because the dechlorinating agent interferes with standard analytical methods for total chlorine (Helz and Nweke, 1995). Continued testing is underway to further characterize the dechlorination-resistant fraction and its effects on aquatic organisms (Helz, 1998). OPERATION AND MAINTENANCE Components of the pressure manifold —especially flexible connectors, valves, and the injector and solution system —are the most likely to need repair (WEF, 1996). In view of this, these components should be inspected at least every six months. Additionally, diaphragms and injector gaskets should be replaced every two years. The gasket should be replaced each time the joint is broken in a gasketed pressure connection. Asbestos fiber gaskets are not recommended because they often do not seal properly. Used gaskets should never be re -used. Springs should be replaced according to the manufacturer's instructions. Spare parts —especially parts for the pressure manifold —and standby equipment, should be kept on hand to prevent significant down time in the event of equipment problems. Because sulfonators are configured with the same components as chlorinators, some plant engineers tend to treat sulfonators as standby chlorinators (WEF,- 1996), but this practice should be avoided. Chlorinators and sulfonators are composed of different polymeric materials (sulfmators typically of PVC and lRO cJA - a- DC14-05 —ME— 002— chlorinators of ABS plastic), each chosen for application -specific chemical resistance. Use of non -chemical resistant materials with chlorine or sulfur dioxide gases can lead to equipment failure. Moreover, equipment misuse leading to accidental mixing of chlorine and sulfur dioxide gases can lead to an exothermic chemical reaction and equipment failure. Water can be used to clean most component surfaces. For buildup of impurities or for stains, a dilute hydrochloric (muriatic) acid solution may be necessary (WEF, 1996). Following cleaning, the components must be thoroughly dried before they are reassembled. Drying is best done using compressed dry air or nitrogen. COSTS Costs for a dechlorination system vary widely depending on particular site conditions. Detailed estimates are not included here because they may be misleading. One of the largest overall cost variables is whether an existing facility is being upgraded to accommodate dechlorination or whether the chlorination/ dechlorination system is a component of new plant construction. Site - specific construction costs can vary by hundreds of thousands of dollars, depending on the type of project. Table 1 gives a cost example of a 2,800 ppd gas sulfur dioxide system installed in 1994 in Florida. Cost considerations must also include the cost of equipment, installation, labor, and operation and maintenance. The type of dechlorination agent to be used will affect both the equipment and chemical costs. For large plants, sulfur dioxide gas is typically the agent of choice because of its dechlorinating efficiency on a per pound basis. However, as previously mentioned, many smaller plants may find that storage, handling, and safety issues offset whatever gains in efficiency can be obtained by using compressed gas. Effective process control will help prevent chemical overdosing and allow for chemical cost savings. One 40-mgd facility has reported a savings of $7,000 per month —a greater than 1,000 pound per day reduction in SOZ use (>50%) and a greater than -a- AnAan f,W—1 P�� 5 TABLE 1 COST OF A 2,800 PPD GAS SULFUR DIOXIDE SYSTEM IN 1994 Component Cost ($) Sulfonator and ancillary 100,000 mechanical equipment Gas Scrubber 150,000 Ventilation System 45,000 Miscellaneous piping and valves 30,000 Building & Architectural items 250,000 Electrical 75,000 Instumentation 30,000 Subtotal 680,000 Contractor Overhead (@6.5%) 44.200 Total (In 1993 dollars) 724,200 Source: Parsons Engineering Science, Inc., 2000. one-third reduction in chlorine use —resulting from the purchase of a new automatic process control system (Bossard et al., 1995). The savings represented a three month payback period on the new equipment. REFERENCES Other Fact Sheets Chlorine Disinfection EPA 832-X-99-062 September 1999 Other EPA Fact Sheets can be found at the following web address: http://www.epa.gov/owmitnet/mtbfact.htm Blatchley, E.R., III.; Bastian, K.C.; and Duggirala, R.K., 1996. Ultraviolet Irraditation and Chlorination/Dechlorination for Municipal Wastewater Disinfection: Assessment of Performance Limitations. WaterEnvironment Research. 68: 194-204. 2. Bossard, G.; Briggs, G.; and Stow, T., 1995. 11 Optimizing Chlorination/Dechlorination at a Wastewater Treatment Plant. Public Works. 126 (January): 33-5. 3. Brungs, W.A., 1973. Effects of Residual Chlorine on Aquatic Life. Journal of the Water Pollution Control Federation. 45: 2180. 12. 4. Finger, R.E.; Harrington, D.; and Paxton, L.A. Development of an On -Line Zero Chlorine Residual Measurement and Control System. Journal. of the Water Pollution Control Federation. 57: 1068- 1073. OSHA (Occupational Safety and Health Administration, U.S. Department of Labor), 1998. Process Safety Management of Highly Hazardous Chemicals. 29 CFR 1910.119. Internet site at http://www.access.gpo.gov/nara/cfr/ cfr-table-search.html, accessed June 1999. Parsons Engineering Science, Inc., 2000. Personal Communication. 13. Plant, L., 1994. Hydrogen Peroxide Applications for Dechlorination of Wastewater. National Environmental Journal. 4: 26-29. 14. Rein, D.A.; Jamesson, G.M.; and Monteith, 5. Hall, L.W., Jr.; Burton, D.R.; Graves, W.C.; R.A., 1992. In Water Environment and Margery, S.L., 1992. Environmental Federation 65`" Annual Conference and Science and Technology. 15: 573-78. Exposition, pp 461-71. Alexandria, VA: Water Environment Federation. 6. Helz, G.R., 1998. Maryland Water Resources Research Center Annual Report. Prepared for the U.S. Department of the Interior Geological Survey by the University of Maryland Water Resources Research Center, College Park, Maryland. 7. Helz, G.R. and Nweke, A.C., 1995. Incompleteness of Wastewater Dechlorination. Environmental Science and Technology. 29: 1018-1022. 15. U.S. EPA, 1986. Design Manual: Municipal Wastewater Disinfection. EPA/625/1-86/021, U.S. EPA, Cincinnati, OH. 16. Water Environment Federation, 1996. Wastewater Disinfection: Manual of Practice No. FD-10. Alexandria, VA: Water Environment Federation. 17. Water Environment Federation, 1996. 8. Lind, C., 1995. Wastewater Dechlorination Operation of Municipal Wastewater Options. Public Works. 126 (September): Treatment Plants, S'' edition, MOP 11. 69-70. Alexandria, VA: Water Environment Federation. 9. Mattice, J.D. and Zittel, H.E., 1976. Site - Specific Evaluation of Power Plant 18 Chlorination. Journal of the Water Pollution Control Federation. 48: 2284. 10. Nagel, W.H., 1994. Controlled Dechlorination Achievable with New Systems. Water Engineering and Management. February:24-25. Water Environment Federation and the American Society of Civil Engineers, 1991. Design ofMunicipal Wastewater Treatment Plants. 2 vols. WEF Manual of Practice No. 8. Alexandria, VA: Water Environment Federation. �y a a 'Y R0WA-A-Dc-4 ;-ME-Od0- A�iQ CYCLE CHEMICAL FEED SYSTEM SUMMARY DATA SHEET Attachment B, Site Specific Data ROWA-2-SP-095603, Rev. B, De -Chlorination System ROWA-2-SK-463-304-001, Rev. B — Sketch, Dechlorination System DELETIONS AND OPTIONS I Page 1 of 1 Parsons Energy & Chemicals Group Inc. ROWA-2-DS-095603-RB6.DC P.O. NO. ATTACHMENT A'- DRAWING & DOCUMENT SUBMITTAL SCHEDULE ARD DATE DELIVERY REQUIREMENT A B C LD's With For Approval For Record, Apply DATA TYPE DESCRIPTION OF DATA AND END USE To This Proposa Certification, I Information, Erection Copies Date Copies Date Copies Item Proposal Proposal Form, Attachments, Clarifications, 2 each NA NA NA NA Form and Data Sheets, Performance Guarantees (if Information required), Schedules. Shipping information including quantity, weight and volume of modules, pieces, and boxes. Data Sheets Bid Data Sheets 1 Each NA NA Catalog General illustration of Configuration, Features, 2 each NA NA NA NA Illustration or Method of Support, Space Requirements for Proposal Disassembly and Maintenance. Suitable for Drawing Firm Space Allocation. LD Data Sheet(s) Utilities Requirements (Power, Air, Cooling 2 each 3 Weeks See NA NA Water, Ventilation, Heat Load to Local Ambient After Page 4 or to Cooling Water). Suitable for Design of Award Supporting Systems. LD Data Sheet(s) Foundation/Support Data -Equipment Weights NA 3 Weeks See NA NA (Empty, Operating, Flooded), Dynamic Forces, After Page 4 Anchor Bolt Torque Requirements. Suitable for Award Design of Foundations. LD Motor Data (MFR, HP, RPM, V, FLC, LRC, SF, Phases, 2 each 3 Weeks See NA NA Sheet(s) Insulation Class, Frame Size)(NEMA). After Page 4 Suitable for Design of Power Supply. Award LD General General Arrangement Drawings Suitable for 2 each 3 Weeks See NA NA Arrangement Location and Layout Of Equipment After Page 4 Drawings Award LD Process and Drawings showing all piping and NA 4 Weeks 12 Weeks Instrument instrumentation including equipment, piping after after Diagrams sizes, scope limits, valves, design and award award operating flows, pressures and temperatures LD Customer Drawing listing all customer connections, NA Prelim. NA Connection location, size, connection type, rating. Min/max At Drawing flow, pressure, temperature, voltage, Award; amperage, etc. Final: 30 days after award LD Piping and Sketches showing piping and nozzle NA 30 days nozzle loads movements and allowable loads at customer After interface points. Award LD Shipping/ General Arrangement Drawings Indicating NA 3 Weeks See NA NA Transportation Equipment prepared for shipment, boxed or After Page 4 Drawing otherwise, which includes weights and Award dimensions; center of gravity; and liftinci points. LD Dimensioned Assemblies, Details, Sections, Location, Size, NA 3 Weeks See NA NA Drawings and Type of All External Connections (Piping, After Page 4 Duct, Wiring, Conduit, Foundation, Anchor Award Bolts, Grounding). Suitable for Detail Design of Connecting Items. Tray & Conduit layout around and on skids and inside enclosures. LD Electrical Elementary of Schematic Wiring Diagrams NA 3 Weeks See NA NA Drawings suitable for Design of Controls, Circuits, and After Page 4 Power Supplies. Connection Drawings suitable Award for Designing Terminations. Single line diagrams, cable schedule, electrical logic diagrams. LD I&C Drawings Loop Diagrams, Logic Diagrams, Instr NA 3 Weeks See NA NA Installation Drawings, Instr Location Drawings After Page 4 Award LD Performance Performance Curve(s), Quantities, Suitable for 2 each - 3 Weeks - See NA NA Data System Design and Analysis. After Page 4 Award LD Calculations Calculations to support the sizing of all NA 3 Weeks See NA NA equipment. After Page 4 Award Page Al of 8 Parsons Energy & Chemicals Group Inc. R0WA-2-DS-095603-R136.D0C ATTACHMENT A - DRAWING & DOCUMENT SUBMITTAL SCHEDULE DELIVERY REQUIREMENT A B C LD's With For Approval For Record, Apply DATA TYPE DESCRIPTION OF DATA AND END USE To This Proposa Certification, I Information, Erection Copies Date Copies Date Copies Item LD Data Reports Material Certifications; Inspection Reports, Test NA NA NA 1 week See (Code- Results, Certificate of Conformance before Page 4 Required) Ship LD ISO 9000 Copies of ISO 9001, 9002, and 9003 NA NA NA 30 days See Certification Certificates after Page 4 Award LD Data Reports Radiographs and Reports NA 10 days See 1 week See after Page 4 before Page 4 shootin Ship LD Instruction Instructions for Handling, Storage, Installation, NA NA NA Preliminar Prelimina Manuals Preparation for Service, Operation, y 90 days ry 2 Maintenance, Repair, Lubrication, Ordering of prior to copies, Replacement Components. Suitable for Plant ship, Final Final See Operation/Maintenance Personnel. 1 week Page 4 before Ship LD List Instrument List/ 1/0 List/Valve List NA 3 Weeks See NA NA After Page 4 Award LD List List of Recommended Startup Spare Parts. 2 each NA NA NA NA Quantities versus number of items. Suitable for Ordering Spares. LD List Advance List of Requested Data by title or NA NA NA 1 Week See Drawing Number. Suitable for Verifying After Page 4 Compliance with Above Requirements. Award LD List Load List giving complete data on all electrical NA 3 Weeks See NA NA loads. After Page 4 Award LD List Bill of Material for all equipment. NA 3 Weeks See NA NA After Page 4 Award LD Model Files Electronic 3D Model files. Format of the files N/A N/A N/A N/A N/A would be Microstation SE (.dgn) or earlier versions. When the model files are produced using Intergraph PDS software, please submit PDS archive of the model files. This will allow intelligent data to be used during the design and construction phases of the project. PDS version 6.3.1, Frameworks software models are preferred. LD Schedule Detailed schedule showing engineering;' 1 each -30 days manufacturing, erection, testing, shipping, and after commissioning award LD Insurance Insurance Certificates Specifying Required NA NA NA 30 days See Certificates Coverages and Named Insureds after Page 4 Award LD Quality Plan Quality Plan as required by Purchase Order. NA 30 Days See NA NA After Page 4 Award LD Progress Progress Report Including Schedule Updates, NA NA NA Monthly See Report Progress, Problems, Status, etc Page 4 LD Invoices Invoices in accordance with Payment Schedule NA As 1 NA NA Required original, 1 copy LD Corresponden Other correspondence NA As See As See ce Required Page 4 Required Page 4 LD Testing Description of Vendor Testing Capabilities and Prelim. 45 days Methodology Proposed Testing Procedure prior to testing LD As -Built As -built Drawings NA NA NA At See Drawings Completio Page 4 In LD Spare Parts Priced Spare Parts Lists for 3 years of 2 each NA NA 8 Weeks See Lists Operation, Including Part Numbers and Lead I After Page 4 Times. Award Page A2 of 8 Parsons Energy & Chemicals Group Inc. R0WA-2-DS-095603-Rl36.D0C 1 � 4 ATTACHMENT A - DRAWING & DOCUMENT SUBMITTAL SCHEDULE (1) Dates specified are those required for the Supplier to deliver the drawings and data in accordance with the Project Schedule. If Bidder/Seller cannot comply with the specified date, he shall so state in his bid and specify earliest possible date. Such action may be subject to schedule impact assessment and possible evaluation penalty. (2) Items in Column A must be complete and checked for use by Purchaser as a basis for bid evaluation and PO award. (3) Items in Column B must be complete, checked, and certified for this PO. Fabrication prior to drawing approval shall be at Vendor's own risk. (4) Items in Column C shall be complete, checked, and final. Items shall incorporate all Purchaser comments. (5) Data submittal shall be accompanied with Owner's name and Purchase Order. (6) Vendor shall specify required return date on items submitted for approval, based upon his requirements. (7) LD = Liquidated Damages apply to this item. Page A3 of 8 Parsons Energy & Chemicals Group Inc. ROWA-2-DS-095603-RB6.DOC ATTACHMENT A - DRAWING & DOCUMENT SUBMITTAL SCHEDULE Submittal Requirements for Drawings and Technical Documents All transmittal letters with attachments, as described below, will be sent to the following: Gemma Power Systems, LLC Parsons Energy & Chemicals Group Inc. 2461 Main Street 2675 Morgantown Road Glastonbury, CT 06033 Reading, PA 19607 Attn: Mr. Norman K. Smith, PE Attn: Mr. Theodore D. Biss, PE Project Engineering Manager Project Manager Quantity (Paper) or Electronic Issued for Review or Approval Engineering Drawings (including those attached to other documents) 2 prints FTP or Floppy or CD ROM Reports, Calculations, Plans, Procedures, and Other Technical Documents 2 copies' FTP or Floppy or CD ROM O&M Manuals, Training Materials and Operating Procedures 2 sets` FTP or Floppy or CD ROM Issued Final, Certified, or for Information Only Engineering Drawings (including those attached to other documents) 2 prints FTP or Floppy or CD ROM Reports, Calculations, Plans, Procedures, and Other Technical Documents 2 copies' O&M Manuals, Training Materials, and Operating Procedures 12 sets' Floppy or CD ROM Third Party Vendor Catalog Cut/Standard Drawings/Technical Documents 2 copies' Issued for Erection and Installation Engineering Drawings (including those attached to other documents) 2 prints FTP or Floppy or CD ROM Plans, Procedures, and Other Technical Documents 2 copies' FTP or Floppy or CD ROM 'Assuming these documents will be capable of being reproduced by a standard office copier with maximum size of 11" by 17" sheets. Otherwise provide according to the engineering drawing instructions. 1.0 ACCEPTABLE ELECTRONIC FORMATS 1.1 Parsons Energy & Chemicals Inc. will accept the following specified electronic file formats from vendors for drawings: Native files (i.e., .dwg, .dgn) will not be accepted without prior evaluation and approval by Parsons. a. Raster Graphic Formats 1) CALS Group IV Type 1 2) CALS Group IV Type 1 Tiled 3) CALS Group IV Type 2 Tiled (ODA, MIL) 4) CALS Group IV Type 2 Untitled (ODA, MIL) b. Image Center Filed GP4 c. JFIF/JPEG Image (JPG) d. TIF Group 4 e. Adobe Acrobat 3.01 (PDF) f. ASCII delimited or fixed length data files. ` NOTE: Parsons Energy & Chemicals Inc. is not limited to above listed file formats; however, these are the prefer -red formats. Parsons is willing to work with a vendor on an exception basis. 1.2 MODEL FILES — Electronic 3D Model files. Format of the files would be Microstation SE (.dgn) or earlier versions. When the model files are produced using Intergraph PDS software, please submit PDS archive of the model files. This will allow intelligent Page A4 of 8 Parsons Energy & Chem cats Group Inc. ROWA-2-DS-095603-RB6.DOC ATTACHMENT A - DRAWING & DOCUMENT SUBMITTAL SCHEDULE data to be used during the design and construction phases of the project. PDS version 6.3.1, Frameworks software models are preferred.. I 1.3 Parsons Energy and Chemicals Inc. will accept the following electronic formats for documents, spreadsheets, and databases: a. Microsoft Word'95 or'97 (Documents) b. Excel '95 or'97 (Spreadsheets) c. Access'95 or'97 (Databases) 1.4 Electronic files can be submitted to Parsons Energy & Chemicals Inc. via the following media: a. Via FTP site, if the vendor has one available. Parsons would need the following information to access the FTP site: 1) FTP Site Name 2) Account Name 3) Password 4) _ Name of the electronic file being submitted 5) File Path or Directory, if applicable b. Via Parsons FTP site with Project and Parsons corporate approval. C. Floppy disk or CD-ROM 1.5 Parsons Energy & Chemicals Inc. will issue the following electronic file format for submitting drawings to vendors. No native files will be issued. a. Raster Graphic Formats - CALS Group IV Type I 1.6 Parsons Energy & Chemicals will issue the following electronic formats for documents, spreadsheets, and databases to vendors: a. Microsoft Word '95 or'97 (Documents) b. Excel '95 or'97 (Spreadsheets) c. Access '95 or'97 (Databases) 2.0 DRAWINGS AND TECHNICAL DATA 2.1 Reproduction of Seller -supplied Drawings and Data: a. Per requirements included above, Seller shall submit to Purchaser a complete list of the drawings which will be submitted for review in accordance with this Specification and Seller's Proposal. Drawing number, title, proposed submission date, and actual submission data shall be given for each drawing. This list shall be updated monthly by Seller and resubmitted to Purchaser. If a drawing schedule is attached to this Specification, Seller shall use the format shown. Additionally, Sellers using CADD systems are to submit the name and release level of the software used for preparation of the drawings. b. Drawings and technical data shall be submitted when required by the Technical Specifications: 1) Each drawing shall be identified by a separate drawing number. When there are several reproducibles associated with a drawing number, each reproducible shall be identified with a separate sheet number. 2) When a drawing is revised, revision numbers shall be clearly legible, easily distinguishable from the drawing number and shall be in or as close as possible to the title box. A short description of change shall be included. 3) Seller's name shall appear on each reproducible submitted. When part of the work is let to a sub -supplier, the name of the sub -supplier shall also appear on the reproducible of the portion for which the sub -supplier is responsible. 4) Seller's drawings shall indicate the Purchaser's reference design drawing number, the Purchaser's Purchase Order number, and project name in the title block area. Page A5 of 8 Parsons Energy & Chemicals Group Inc. ROWA-2-DS-095603-1`186.DOC ATTACHMENT A - DRAWING & DOCUMENT SUBMITTAL SCHEDULE 5) Seller's drawings shall show the Purchaser's mark numbers or individual piece numbers, as required. 6) If Seller uses computer -aided tools for submittals of drawings, the following shall apply: a) Purchaser requires the submittal of drawings either in electronic form or in hard copy formats specified elsewhere herein but not both. Purchaser's sole use of this information will be to incorporate the equipment outlines in Purchaser's general arrangement and other physical drawings. b) The purpose of these submittals will be to allow creation of 3-D models of the various equipment components as well as creation of arrangements and other physical drawings to the Project. c) Exact format of submittals to be agreed upon. c. All general arrangement or outline drawings will be used and relied upon by the Purchaser in the preparation of final construction drawings and they shall show the weight and all principle dimensions including size and location of anchor bolts and all outside electrical and piping connections. d. Drawings shall be accompanied by a letter of transmittal referencing the Purchase Order number and project name and addressed to: Gemma Power Systems, LLC 2461 Main Street Glastonbury, CT 06033 Attn: Mr. Norman K. Smith, PE Project Engineering Manager Parsons Energy & Chemicals Group Inc. 2675 Morgantown Road Reading, PA 19607 Attn: Mr. Theodore D. Biss, PE Project Manager PROJECT NAME: ROWAN COUNTY PLANT e. One (1) print of the reproducible marked to indicate the results of the Purchaser's review will be returned to the Seller. If the print is marked to indicate that Seller shall re -submit a revised reproducible, Seller shall correct its original drawings to conform to the Purchaser's comments and submit new reproducible(s) within ten (10) days after the marked -up comment print is received. f. The Seller shall submit for review, the required copies of drawings, for the equipment provided, modified, or repaired by the Seller. The drawings shall be checked by and certified by the Seller and shall_be identified as the Purchaser may require. The data shown on the drawings shall be complete with respect to information required to incorporate the Work into the project. Unless the Purchase Order specifies otherwise, shop detail drawings are not required. g. The Purchaser will review the Seller's drawings with reasonable promptness. The review is only for conformance with the general design concept and for suitability of the interface between the work shown on the drawings and the remainder of the project. The review of a separate item as such will not indicate review of the assembly in which the item functions. The Seller's submittal of any drawings shall constitute a representation that the Seller has either determined and verified all quantities, dimensions, criteria, materials, catalog numbers, and similar data or it accepts full responsibility for doing so, and it has reviewed or coordinated each drawing with the requirements of the Work and the Purchase Order. h. Purchaser will review the shop drawings and return one print marked as follows: NA NOT ACCEPTED (RESUBMIT FOR RECORD) RA REVIEWED AND ACCEPTED RN REVIEWED AND ACCEPTED AS NOTED (RESUBMIT FOR RECORD) FIO FOR INFORMATION ONLY (REVIEW WAIVED) IR ISSUED FOR RECORD (FINAL DRAWINGS) i. When the shop drawings are resubmitted, the drawings shall incorporate all of the marked revisions. When exceptions are taken by Seller to Purchaser's requested revisions, Seller shall state its reasons for omitting and/or modifying the marked revisions in its transmittal letter. Re -submittals shall be make in the same manner as the original submittal. Page A6 of 8 Parsons Energy & Chemicals Group Inc. R0WA-2-DS-095603-RI36.D0C ATTACHMENT A - DRAWING & DOCUMENT SUBMITTAL SCHEDULE j. All revisions made by Seller to its drawings after initial submittal shall be back -circled or otherwise clearly noted as revisions. k. All drawing submittals shall be accompanied by a cover letter stating the exact vendor data requirements of the Purchase Order items to be satisfied by the submittal. I. The Purchaser's review of drawings shall not relieve the Seller from its responsibility for compliance with the requirements of the Purchase Order unless the Seller has, in writing, called the Purchaser's attention to any deviation at the time of submission and the Purchaser has given written notice by letter to the specific deviation. Review by the Purchaser does not relieve the Seller from responsibility for errors or omissions in its drawings. 3.0 OPERATING INSTRUCTIONS, MAINTENANCE MANUALS, AND RECOMMENDED SPARE PARTS LISTS 3.1 At the time of release for fabrication, Seller shall provide a "Generic" installation, instruction/startup manual for use by Purchaser in planning work. At a minimum of twelve (12) weeks prior to shipment Seller shall provide an instruction manual for Owner's guidance during installation and testing of the Work and subsequently for use by Owner's operating and maintenance personnel. The manual shall describe in detail the construction and recommended procedures for assembling, disassembling, maintaining and operating the equipment. The manual shall be printed on standard 8-1/2- inch by 11-inch sheets and all drawings shall be reduced to 11-inches high and folded for binding as necessary. 3.2 The manual shall include the following information: a. Physical and functional description of system and components including all instruments. b. Receipt and storage instructions. c. Installation and alignment procedures. d. Pre -start checklist and procedures. e. Procedures for start-up, normal operation and shutdown. f. Routine and preventative maintenance instructions and procedures, including parts replacement, recommendation during routine inspections and overhauls. g. Set points requiring periodic inspection and/or adjustment. h. Troubleshooting guide. i. Drawing list, including drawing numbers, revision, date, title, and supplier. j. Reduced dimensioned prints and drawings, including performance curves, flow diagrams, arrangement, assembly and outline drawings, schematic wiring diagrams, etc. k. If the purchased equipment requires lubrication, the subject manuals shall contain a complete description of the lubrication system, which shall include the following: 1) Chart listing the recommended lubricant or oil, place used, and corresponding product name and number. 2) Total capacity of system. 3) Recommended operating pressures and temperatures. I. Manufacturer's bulletins. m. Complete spare parts list including: 1) Recommended stock spare parts with current unit prices for three years. 2) A list of all spare parts with current unit prices -and lead times.- _ -.. - - 3) Recommended stock level for each part needed for unscheduled maintenance. 4) Recommended parts needed for startup, and the quantities of each. Page A7 of 8 Parsons Energy & Chemicals Group Inc. ROWA-2-DS-095603-RB6.DOC ATTACHMENT A - DRAWING & DOCUMENT SUBMITTAL SCHEDULE 5) Parts list containing the following: a) Manufacturer of part. b) Part numbers and description (both Seller's and manufacturer's, if different). c) Location of each part in the assembly. d) Quantity of each part in the assembly. e) Unit of issue for each part. n. Identification of special packaging, handling, storage, or environmental requirements for spare parts, including shelf life. o. Standard package quantities for each part. p. Pertinent drawing numbers for the parts (Seller's and Manufacturer's). q. Exploded parts diagram and assembly drawings for all applicable parts. r. A list of inspection, lubrication, and maintenance required for parts during storage. s. Any national ratings, grading, or coding required for the material. 3.3 One copy of installation instructions shall be shipped with the equipment. Failure of Seller to comply with the requirement may be grounds for non -acceptance of delivery by Purchaser, in which case Seller will be responsible for all demurrage and/or reshipping charges at no additional cost to Purchaser. 3.4 Instruction manuals shall be arranged on a system basis, rather than by individual component. Simply binding individual instruction books into volumes is not acceptable. 3.5 Following final review by the Purchaser, Seller'shall forward the required number of bound copies (3-hole punched, ring binders) of the complete manual. If revision of the manual becomes necessary as a result of information gathered during installation, testing or initial operation, Seller shall immediately make the appropriate revision and submit the required number of copies of the revised pages and/or drawings, suitably dated. END OF SECTION r Page A8 of 8 Parsons Energy & Chem cats Group Inc. ROWA-2-DS-095603-RB6.DOG ATTACHMENT B - SITE SPECIFIC DATA SITE DATA Location: Outdoor Ambient Temperature Range (degrees F): Indoor Ambient Temperature Range Air Conditioned Control Room, Laboratory (degrees F) Switchgear Room (degrees F) Offices (degrees F) Turbine Hall/Boiler Building (degrees F above ambient) Laboratories (air changes/hour) Charger Room (air changes/hour) Other Ventilated Areas (air changes/hour) evation (ft above mean sea level) iow Load State Building Code Average (inches) Ground Snow Load, Pt (psf) nd Load State Building Code Zone / Exposure Richmond County. North Carolina 0 to 1 100 Basic Wind Speed (mph) Combined windward and leeward pressures = Reference Wind Pressure, p = 21 psf for 0 to 50+ feet and 31 psf for 50 to 100 feet above grade, rectangular structures Earthquake Loads State Building Code Effective Peak Velocity Related -Acceleration Effective Peak Acceleration Seismic Hazard Exposure Group Seismic Performance Category Site Coefficient 72 ± 2/ 50% relative humidity 60 minimum 72±4 15 10 >_ 20 15 approx. 300 *NCSBC Fig. 1605 4.4 10 *NCSBC Table 1606 C *ASCE 7-93 Sect.6.5.3 80 NOTE: The Richmond County site parameters identified above, envelope the corresponding Rowan County design conditions. Actual grade elevation at the Rowan site is 750 Ft and Outdoor Ambient Temperature Range is 0°F-1050F. Page 131 of 1 Parsons Energy & Chemicals Group Inc. ROWA-2-IDS-095603-RI36.DOC SPECIFICATION ROWA-2-SP-095603 REVISION B DE -CHLORINATION SYSTEM FOR PROGRESS ENERGY - ROWAN COUNTY PLANT MARCH 2O02 �At PROGRESS ENERGY - ROWAN COUNTY PLANT DE -CHLORINATION SYSTEM TABLE OF CONTENTS SECTION TITLE PAGE 1.0 SCOPE I 2.0 CODES AND STANDARDS 2 3.0 GENERAL 4 4.0 DESIGN REQUIREMENTS 4 5.0 SUBMITTALS 16 6.0 TESTING 16 ROWA-2-SP-095603-RB3.DOC PROGRESS ENERGY — ROWAN COUNTY PLANT DE -CHLORINATION SYSTEM 1.0 SCOPE 1.1 This Specification describes the technical requirements for designing, fabricating, inspecting, testing, cleaning, painting, packaging, and shipping of a De -Chlorination System for a combined cycle power plant. 1.2 Items Included The following shall be provided: Furnishing a De -Chlorination System, which shall include, but not be limited to, the following: a. One Sodium Bisulfite solution feed system, including two metering pumps, pump controls, individual pump suction strainers, common backpressure regulator, pump discharge pressure gauges, one common discharge flow meter, piping, valves, all shop piped, wired, and mounted on a common steel skid frame c. One (1) injection quill with corporation stop d. One (1) static mixer e. Two (2) chemical tote bins (base and transfer). f. One (1) chlorine analyzer 2. Assembly and outline drawings, control logic diagrams, operating and maintenance instruction manuals, and other documents specified herein and in the "Drawing and Document Submittal Schedule." 3. All required inspecting, testing, cleaning, painting, packaging, and shipping of equipment as specified in the Purchase Contract. 1.3 Options and Alternatives The Seller shall quote the base system and options. Alternates, if any, shall be completely identified and priced separately in addition to the base system and options quotation, in order to be considered. Alternates shall satisfy the design and performance specifications. 1.4 Items Not Included The following items are not included in the requirements of this specification and will be provided by others: Unloading, rigging, storing, and installing the equipment. RO W A-2-SP-095603-RB3.DOC PROGRESS ENERGY — ROWAN COUNTY PLANT DE -CHLORINATION SYSTEM 2. Foundations, foundation anchor bolts and nuts. 3. Electric power supplies as follows: a. 480 volt ac, 3 phase, 60 Hertz. , b. 120 volt ac, 1 phase, 60 Hertz. Electrical interconnection of Seller's equipment to Buyer's power distribution and distributed control system (DCS) will be by the Buyer. Skid mounted equipment shall be wired to skid mounted terminal boxes by Seller for interconnection by Buyer. 4. Area lighting system. 5. Field performance testing. 6. Piping from the tote bins to skid and from the skid to injection quill and static mixer. 7. Support for piping external to skid. 2.0 CODES AND STANDARDS 2.1 The following codes and standards are applicable to the equipment specified herein. The latest edition and published addenda of the following publications in effect on the date of Contract award are a part of this Section: 1. American National Standards Institute/American Society of Mechanical Engineers (ANSI/ASME): a. B 16.5, "Pipe Flanges and Flanged Fittings." b. B 18.2.1, "Square and Hex Bolts and Screws." c. B 18.2.2, "Square and Hex Nuts." d. PTC 19.5 Flow Measurement e. Fluid Meters, 6`h Edition 2. American Petroleum Institute (API) 675, "Positive Displacement Pumps - Controlled Volume Second Edition." 3. American Society of Testing and Materials (ASTM): a. A36, "Standard Specification for Carbon Structural Steel." ROWA-2-SP-095603-RB3.DOC 2 PROGRESS ENERGY — ROWAN COUNTY PLANT DE -CHLORINATION SYSTEM b. D1784, Standard Specification for Rigid Polyvinyl Chloride (PVC) Compounds and Chlorinated Polyvinyl Chloride (CPVC) Compounds." c. F439, "Standard Specification for Socket -Type Chlorinated Polyvinyl Chloride (CPVC) Plastic Pipe Fittings, Schedule 80." d. F441, "Standard Specification for Chlorinated Polyvinyl Chloride (CPVC) Plastic Pipe, Schedules 40 and 80." 4. Hydraulic Institute Standards for Centrifugal, Rotary, and Reciprocating Pumps. 5. National Electrical Manufacturers Association (NEMA): a. ICS 1, "General Standards for Industrial Controls and Systems." b. ICS 2, "Standards for Industrial Control Devices, Controllers, and Assemblies" c. ICS 4, "Terminal Blocks for Industrial Use." d. ICS 6, "Enclosures for Industrial Controls and Systems." 6. National Fire Protection Association (NFPA), NFPA 70, "National Electrical Code." 7. Steel Structures Painting Council (SSPC): a. PA-1, "Shop, Field, and Maintenance Painting." b. SP-6, "Commercial Blast Cleaning." 8. Williams -Steiger Occupational Safety and Health Act (OSHA), Part 1910, "Occupational Safety and Health Standards." 9. Instrument Society of America (ISA): a. S5.1 Instrument Symbols and Identification b. S5.1.1 Process Instrumentation Terminology 2.2 Where above referenced codes and standards contain recommendations in addition to requirements, the recommendations shall be considered requirements and shall be followed unless stated otherwise by this specification. 2.3 In the event of any conflict between codes, or this specification and codes, the more stringent regulation shall apply. ROWA-2-SP-095603-RB3.DOC 3 PROGRESS ENERGY — ROWAN COUNTY PLANT DE -CHLORINATION SYSTEM 3.0 GENERAL All Sellers are expected to comply fully with the complete requirements of this specification and the referenced specifications which will be used in tandem. Any deviations must be clearly defined in the proposal. 4.0 DESIGN REQUIREMENTS 4.1 Description of Service: The De -Chlorination System shall be permanently installed outdoors (by others) at the site described in Attachment B, Site Specific Data. Equipment shall be designed for the site conditions described in that attachment. The system shall consist of one (1) skid. 2. Sodium bisulfite shall be fed continuously and automatically controlled proportional to the Blowdown chlorine analyzer biased by the Blowdown flow -rate through the Buyer's DCS. The pumps shall also be capable of being started, stopped, and having a stroke length adjusted manually at the skid. 4.2 Design Conditions and Performance Requirements: Design conditions for the chemical feed pumps shall be in accordance with the attached pump data sheets. 4.3 Materials: Materials shall be as specified herein and shall conform to the requirements of the applicable codes and standards governing materials to be used in the construction of equipment of the type covered by this specification. Materials shall be new and shall be selected by the Seller as the best commercially available to perform satisfactorily under the conditions specified herein. 2. Where material for a component is not specified or the Seller determines the material specified to be inappropriate, it shall be selected by the Seller for review by the Buyer. 4.4 Design and Construction Features: General In general, the equipment layout and arrangement shall conform to the Supplier's standard practice, subject to Buyer's approval of all layout drawings before fabrication. The details of all installed systems shall comply with applicable codes and standards. ROW A-2-SP-095 G03-RBIDOC PROGRESS ENERGY — ROWAN COUNTY PLANT DE -CHLORINATION SYSTEM Equipment and control systems shall be arranged to prevent hazard to personnel or damage to major equipment in the event of mechanical failure or loss of instrument air or power. Adequate spacing shall be provided for personnel performing operation or maintenance procedures and for servicing, maintaining, removing, and replacing components. If possible, local indicating instrumentation shall be visible to the operator from the normal floor level. 1. Chemical Feed Pumps a. The chemical feed pumps shall be heavy-duty, positive displacement, diaphragm metering pumps designed to the requirements listed on the attached pump data sheets. b. The chemical feed pumps shall have all wetted components made of a Poly Vinyl Chloride (PVC) corrosion resistant material suitable for the intended service conditions. C. The design feed rate of chemical feed pumps shall be as stated in the equipment data sheets. d. The metering pumps shall operate at a maximum of 90 strokes per minute. Pumps shall include an internal relief valve that is externally adjustable. e. Pumps shall have flange sets installed immediately upstream and downstream of the pump to allow for easy pump removal. f. The pumps shall have a guaranteed repetitive flow rate accuracy of plus or minus one percent. g. The sound from each pump and motor shall not exceed a maximum sound level of 85 dB (A) when measured at 3 feet from any major surface of the equipment in any direction, under normal operating conditions. h. Double ball check valves shall be provided on both the suction and the discharge of the pumps. The check valves shall be removable for cleaning or replacement without the need to disturb the piping. The pumps shall be furnished with an automatic electric stroke controller, designed to follow a 4-20 mA signal from the Buyer's DCS, for pump stroke position control. The pump control panel shall be provided with an AUTO/OFF/HAND switch at the skid to allow control of the pumps from ROWA-2-SP-095603-RB3.DOC PROGRESS ENERGY - ROWAN COUNTY PLANT DE -CHLORINATION SYSTEM both the DCS and locally at the skid. This control of the pump shall include stop/start of the pumps as well as pump stroke adjustment: Controller units shall provide feedback to the Buyer's DCS including indication of motor status (RUN/STOPPED) and position of AUTO/OFF/HAND selector switch. Pump motors and starters shall be supplied by the Seller. k. The following chemical feed pumps are required: 1) Sodium Bisulfite Feed Pumps: Two (2), 100% capacity chemical feed pumps shall be provided to meter chemical to the Cooling Tower Blowdown system. 2. Interconnecting Piping, Valves, and Appurtenances a. Seller shall provide all piping, flanges, unions, isolation valves, calibration columns, pressure relief valves, suction strainers, pressure gauges with snubbers, control panels, and other appurtenances as required to make up a complete chemical feed skid. b. All chemical feed piping, tubing, valves, and fittings shall be constructed of Chlorinated Poly Vinyl Chloride (CPVC) and conform to pipe line specification PPSD-I-LS-12J-4. C. A calibration column, with isolation valve, shall be provided on the suction line of each pump of the chemical feed skid. Columns shall be polypropylene or other chemical resistant, rigid, transparent, plastic tubing, complete with a screwed bottom fitting and a screwed vented top cap. Columns shall be graduated in milliliters and shall be sized to allow at least a one minute draw -down test. d. A pressure gauge, with isolation valve and diaphragm seal, shall be mounted on each pump discharge line. Pressure gauges shall read in psig and shall be sized at least 25% higher than the pump internal relief valve setting. e. One (1) 1/2 inch NPT, PVC injection quill with corporation stop shall be provided for injecting sodium bisulfite into the 6" HDPE Cooling Tower Blowdown system piping. Installation to be performed by the Buyer. f. One (1) 6", PVC static mixer shall be provided to be installed in the Cooling Tower Blowdown line downstream of the injected Sodium Bisulfite. Installation to be performed by the Buyer. g. Suction Y-strainers shall be provided on the suction line of each pump. RO W A-2-SP-095603-RB3.DOC PROGRESS ENERGY — ROWAN COUNTY PLANT DE -CHLORINATION SYSTEM h. Suction and discharge isolation valves shall be provided for each pump. On the skid, the individual pump suction and discharge lines shall be piped Ito a single common suction and a single common discharge. A drain valve shall be provided at each of the three (3) following locations to allow draining the system to an acceptable receptacle for maintenance: Common pump suction piping Discharge piping of each chemical feed pump prior to the common discharge. 3. Skid Fabrication a. The chemical feed pumps and accessories shall be provided mounted as shop=assembled, skid -type unit. The skid shall be constructed of ASTM A36 carbon steel structural members. Mounting of the metering pumps shall ensure adequate clearance for maintenance and inspection. b. One (1) skid shall be provided and shall be designed for outdoor installation. Refer to Attachment B for the site specific information. 4 Control Panels a. The chemical feed skid shall be provided with a local control panel mounted on the skid: All electrical devices shall be wired in conduit to the control panel. b. The skid shall be provided with all necessary controls, including pump motor starters and sized overloads, such that connection to a single power supply is the only required field electrical work. A motor starter with AUTO/OFF/HAND switch and running lights shall be provided for each chemical feed pump motor. The switch shall allow control of the chemical feed pumps from both the Buyer's DCS and ,locally at the skid. This control of the pump shall include stop/start of the pump as well'as pump stroke adjustment. d. All switches, lights, and other electrical components shall be NEMA 4X. . The control panel enclosures shall be NEMA 4X. 5. Chemical Tote Bins: a. One (1) 400 gal base tote bin constructed of high -density polyethylene shall be provided and hard piped to the chemical feed skid. ROWA-2-SP-095603-RB3.DOC PROGRESS ENERGY — ROWAN COUNTY PLANT DE -CHLORINATION SYSTEM b. One (1) 300 gal transfer tote bin constructed of high -density polyethylene shall be provided to refill chemical to the base tank upon depletion. 6. Welding: a. Structural welding shall be performed in accordance with AWS D1.1. 7. Seismic Design: a. All components shall be designed to resist a seismic force Fp acting through the center of gravity of the component. Anchorage hardware shall be designed to transmit the resulting reaction components to the foundation. b. The total design lateral seismic force, Fp is determined from the following formulation: Fp = 0.24Wp 4.5 Instrumentation and Controls Requirements: General Requirements: All skid mounted instruments and control equipment shall be prewired to skid mounted control panel. The DCS will interface with the Chemical Feed System at the skid mounted control panel. Interface points required (for the metering pumps) include a 4 — 20 mA signal from Buyer's DCS for pump stroke position control, a dry contact for motor status (RUN/STOPPED), and a dry contact for AUTO/OFF/HAND position indication. Contacts shall be rated 0.5A @ 48VDC. b. A chlorine analyzer capable of measuring chlorine residual down to 0.035 ppm and providing an audible and visual alarm signal when chlorine residual exceeds 0.05 ppm. C. A common discharge flow meter shall be provided (Rosemount Micro - motion or engineer approved equivalent). The flow meter shall provide a 4-20mA signal to the Buyer's DCS proportional to the sodium bisulfite flowrate. 2. Distributed Control System: a. The Buyer will provide a Distributed Control System (DCS) to control the Chemical Feed System. 3. Other Requirements: ROW A-2-SP-095603-RBIDOC PROGRESS ENERGY — ROWAN COUNTY PLANT DE -CHLORINATION SYSTEM a. Process connections for instrumentation shall conform to Engineer's Standards as indicated below. 1. The Engineer reserves the right to specify and supply the instrumentation and/or instruct the Vendor to purchase such items as required. 2. Analog control instrumentation which interfaces with the main plant control equipment shall use 4-20 mA DC (Vendor denote if self -powered or loop powered from the DCS) electronic signals. All self -powered 4-20 mA Analog Signals that interface outside the Vendor's boundary shall have true "Isolated from Ground" outputs. If a signal is required from a pneumatic loop, the P/I converter shall be furnished and installed by the Vendor. Contact shall be closed in the normal operating condition and open on alarm or trip condition. 3. Control/instrument panel indication light color scheme shall be as follows: a. Red: Running/Open b. Green: Not Running/Closed C. Yellow: Alarm 4. It is preferred that all instruments be shipped premounted. If shipping premounted is not practical, the instruments shall be repacked in their original containers after completion of system checkout and shipped with the equipment. 5. All instrumentation mounted outside, exposed to the elements, shall be as a minimum NEMA 4X construction, unless it is enclosed in a heated instrument enclosure. If the instrument is mounted in a heated instrument enclosure the instrument shall be as a minimum NEMA 4 construction. 6. Units and Scale Scales shall be English or Metric as defined in the base specification. English a. Positive gage pressures gage: in H2O , psig b. Mass Flow (1) Liquid: mlJg ROWA-2-SP-095603-RB3.DOC 9 PROGRESS ENERGY — ROWAN COUNTY PLANT DE -CHLORINATION SYSTEM Scales shall be designed to read directly in engineering units, unless otherwise specified. Maximum conditions shall be approximately 75% of scale. 7. Symbols a. In general, instrument symbols and identification for P & I Diagrams and utility flow diagrams shall be as indicated in ISA or equivalent. 8. Transient Protection a. Radio Frequency Interference (RFI): RFI protection against hardware damage and system errors shall be provided for the equipment being furnished. Errors caused by RFI shall not exceed 0.1 percent of span for exposure to a field strength of 10 volts/meter over the frequency range of 70-1000 MHz. 9. Instrumentation a. General (1) All instruments shall withstand pressure equal to 150% of the maximum process pressure without affecting their calibration. (2) Package system control panels or cabinets or racks to be located in the vicinity of the equipment will be subject to similar environmental conditions. Where special consideration of environmental conditions is necessary, the Vendor shall state in his proposal. (3) All devices shall be cooled by natural ambient convection which shall not affect their operation or life of their components. (4) All instrument conduit connections shall be 3/4" NPT or 1/2"NPT. All instrument manifolds for differential pressure, flow measurement and level measurement shall be integral type 3-way manifold valve. b. Pressure Instruments (1) All pointers shall be accessible from the front of the gauge for adjustment. (2) All cases shall be metallic. (3) Materials of other than the case shall be suitable for the service condition. ROWA-2-SP-095603-RBIDOC 10 PROGRESS ENERGY — ROWAN COUNTY PLANT DE -CHLORINATION SYSTEM (4) The movement parts shall be of stainless steel precision geared type. o (5) Pressure gauge, switch, or transmitter, which are used for a corrosive or solid containing or solidifying fluid shall be provided with a diaphragm, seal or seal pot filled with glycerin or ethylene glycol. (6) Snubbers/or dampeners, liquid filled gauges, capillary tubes { and/or siphons, shall be furnished on the discharge of pumps. (7) Overpressure and vacuum protection shall be provided where required. C. Pressure indicator (1) Dial size: Minimum 4-1/2 inch (100mm) round dial (2) Connection: Bottom connection, back connection for panel (3) Accuracy: ±1.0% of full scale (4) Range: 1.5 times the max. operating pressure (5) Bourdon tube: Manufacturer's standard. Bellows type shall be used for pressure below 10 psig (0.67 kg/cm2 gage). (6) Color i. Case - Black ii. Dial face - White iii. Figure - Black iv. Graduation - Black (Red in vacuum zone) V. Pointer - Black (7) Housing: NEMA 4X, water and dust tight (8) Process Connection: 1/2" NPT (15mm) (9) Glass type: Shatterproof ROWA-2-SP-095603-RB3.DOC 11 PROGRESS ENERGY — ROWAN COUNTY PLANT DE -CHLORINATION SYSTEM d. Instrument Tubing/Piping Installation Requirements (1) Tapping Points a. Pressure tapping points shall generally be in accordance with the specification for the affected pipe. These tapping points shall be equipped with one root valve except for high pressure installations (greater than 400 psig/28 kg/cm 2g), two root valves shall be provided. Instrument blow down/drain lines shall have one isolation valve except for installations where the pressure is greater than 400 psig (28kg/cm2g), two isolation valves shall be provided. b. The preferred process sensing tap sizes are 3/4 inch NPT for pressure. The preferred orientation of the process taps is on the side of the pipe directly in line with the horizontal centerline.If this is impossible, the alternate orientation is 45' below the horizontal centerline of the pipe. (2) Instrument Piping a. All screwed connections shall have full threads of true taper, accurate to gage, and conform to ANSI/ASME 131.20.1. Only Teflon tape shall be used on threaded joints that have a design temperature of less than 500°F (260°C). Pipe compound shall be used on threaded joints that have a design temperature grater than 500°F (260°C). Care shall be taken to prevent obstruction of pipe or tubing when using Teflon tape. b. Instrument primary piping design conditions are the same as for the piping system to which it is attached. Minimum O.D. for all instrument piping is 1/2 inch (15 mm) NPT. Main line process connections and root valves shall be located as to be accessible for service or use at all times. Root valves handles must be installed clear of insulation. d. Globe type root valves shall be installed with the stems positioned horizontally whenever the process connection is on the side of the line. ROWA-2-SP-095603-RB3.DOC 12 PROGRESS ENERGY — ROWAN COUNTY PLANT DE -CHLORINATION SYSTEM (3) Instrument Installation Requirements a. Locally mounted instruments shall preferably be located between 3.5 feet and 4.5 feet (1.0 to 1.4 meters) above an operating floor or platform and as close to the process connection as possible. b. On-line mounted devices such as limit switches, solenoid valves, and pressure switches shall be wired by the Contractor to instrument stand terminal boxes or other terminal boxes if required. The only exception shall be motor operated valves with integrally mounted terminal boxes. C. Cabinet mounted instruments shall be logically arranged to aid in instrument identification, testing, and maintenance. d. The Vendor shall centralize the location of the instruments and control devices to the maximum extent possible by mounting them in cabinets. A terminal box shall be included on each instrument cabinet and all devices mounted in the cabinet shall be wired to the terminal box. The Vendor shall make instrument cabinet layout and assembly drawings showing arrangement and mounting of equipment. These drawings shall be subject to Engineer's approval prior to the fabrication of the equipment. 4.6 Electrical System Requirements: Motor Horsepower and Voltage a. Motors 0.375 kW (1/2 hp) and up to 150 kW (200 hp) will be rated at 460 volts, 3 phase, suitable for use on a 480 volt, 60 hertz, 3 phase, 3 wire, solidly grounded system. b. Motors under 0.37 kW (1/2 hp): Rated at 115 volts, 60 hertz, single-phase, suitable for use on a 120/208 volt, 60 hertz, 3-phase, 4-wire, solidly grounded system. Single-phase motors to be Type "N" design. 2. Vendor will supply all required motor starters wired to a main disconnect switch suitable for connection of Owner's incoming power cables. 3. Vendor to provide ratings of required power feeder, i.e., current, voltage, and phase.. ROWA-2-SP-095603-RB3.DOC 13 PROGRESS ENERGY — ROWAN COUNTY PLANT DE -CHLORINATION SYSTEM 4.7 Cleaning and Painting: All exterior surfaces of the equipment, accessories, piping, and skids shall be thoroughly cleaned by sandblasting, wire brushing, or other means necessary to remove all scale, shop weld splatter, and foreign matter. These surfaces, with the exception of stainless steel materials of construction and edges prepared for field welding, shall be prepared in accordance with SSPC SP-6. Surfaces shall be painted with the Seller's standard primer and paint. Paint shall be applied in accordance with SSPC PA-1 and the manufacturer's instructions. 2. All ferrous machined surfaces shall be cleaned and protected against corrosion during shipment and storage with the application of a water-soluble, rust -inhibiting coating. 3. The cleanliness of the equipment furnished shall be such that it is smooth and free of all foreign matter, such as scale, sand, blisters, weld splatter, metal chips and shavings, oil, grease, organic matter, and surface and superficial rust. 4. Machined surfaces and bearings shall be protected against entrance of dirt, dust, moisture, or other deleterious elements. All surfaces which may be subject to corrosion or oxidation shall be protected in accordance with the Buyer's standards. 4.8 Packaging and Shipping: 1. Equipment and accessories shall be protected against possible damage during shipping, receiving, storing, and handling. 2. Whenever size permits, the equipment and any accessories shall be packed securely in weatherproof crates. If the equipment or any component is too large for packing in a crate, it shall be placed on skids and protected with an overwrap. 3. Overwrap material shall be moisture -proof, heat sealable, and strong enough to resist tearing, shredding, and piercing. 4. Guards shall be placed over easily damageable parts. All openings, including pipe ends, shall be provided with closures. (The use of cloth for plugs or caps is prohibited.) 5. Each package, skid, box, and crate shall include two complete bills of material. 6. The Seller shall prepare and submit to the Buyer written procedures for the handling, storage, shipping, and preservation of the equipment to prevent degradation of the supplied equipment. This shall include recommendations for onsite storage outdoors. ROWA-2-SP-095603-RB3.DOC 14 PROGRESS ENERGY — ROWAN COUNTY PLANT DE -CHLORINATION SYSTEM 4.9 Marking and Identification: 1. Each package, skid, box, and crate shall be marked on the outside with the following information so that it is readily visible: a. The Buyer's Purchase Order number. b. Any special instructions for handling. c. Shipping weight, and weight lift points or the center of gravity. d. The Buyer's equipment tag number. e. Shipping address as specified by the Buyer's purchase order. 2. A corrosion -resistant nameplate shall be permanently attached, not tied or wired, at an easily accessible point on the equipment, and shall be stamped with the following information: a. Manufacturer's Name. b. Manufacturer's Model Number. c. Manufacturer's Shop Order Number. d. Manufacturer's Serial Number. e. Service. f. Operating Data. 3. A stainless steel identification tag shall be permanently mounted on each valve in a conspicuous place. The information shown on the tag shall include the size of the valve, ASME/ANSI rating, manufacturer's name, manufacturer's serial number, body and trim material, and the Buyer's tag number. 4. All instrument and control devices shall be tagged as indicated on the attached Sketch. 4.10 Quality Assurance: It is the Seller's responsibility to obtain copies of all documents referenced in this specification. Unless specific exception is requested formally by the Seller, and formally granted by the Buyer, these referenced documents shall be binding. ROWA-2-SP-095603-RBIDOC 15 PROGRESS ENERGY — ROWAN COUNTY PLANT DE -CHLORINATION SYSTEM 5.0 SUBMITTALS Drawings, data sheets, manuals, etc., shall be submitted in accordance with the requirements of "Drawings and Documents Submittal Schedule". In addition the attached pump data sheets shall be submitted completely filled out by the Seller and submitted with the Seller's proposal. Failure to return completed data sheets with the proposal will result in rejection of the Seller's proposal. 6.0 TESTING 1. The Buyer reserves the right to witness any or all shop tests. The Seller shall notify the Buyer 30 days prior to conducting shop tests. The Seller shall submit, in accordance with the "Drawings and Documents Submittal Schedules" certified copies of test reports covering all shop tests performed. 2. Functional testing of the completely wired and piped chemical feed system shall be performed in the Seller's shop prior to shipment of the equipment to the Buyer. The wiring shall be checked for proper connections and grounds. Seller shall provide adequate jumpers, disconnecting means and other such precautions to protect meters, instruments, and devices while testing is in progress. Seller -supplied solid state logic equipment shall not be subjected to high potential tests. 3. All equipment, piping, and tubing constructed of PVC shall be flushed clean and hydrostatically leak tested at 100 psig. All tubing, piping, and valves shall be checked for leaks. Detectable leaks shall not be permitted. 4. All components shall be checked for correct location in accordance with the applicable drawings, and that they are properly mounted, secured, and labeled. All wiring shall be inspected for proper insulation, and that it is routed, bundled, and tie -wrapped in a neat workman -like manner, and that all wiring is identified. All crimped connections shall be checked for secureness and proper insulation. Plugs and connectors shall be checked for loose pins, sections, and cable clamps. 5. The Seller shall conduct a performance test on the first of each pump. Test procedures shall conform to API 675. Test results shall be submitted in accordance with the "Drawings and Documents Submittal Schedule". Data shall include at least design pressure, brake horsepower, and design flow rate. ROWA-2-SP-095603-RB3.DOC 16 SPEC NO. ROWA-2-SP-095603 ITEM NO. 463-SKD-9004 PARSONS Parsons Energy and Chemical Group, Inc. Chemical Feed Skid Data Sheet INQUIRY NO. PAGE 1 OF 2 BYJ. J. Vacante DATE March 19, 2002 REVISION B APPLICABLE TO: • PROPOSAL P PURCHASE O AS BUILT NO. OF PUMPS REQUIRED 2 FOR ROWAN County—CPBL—Phase II NO. OF MOTORS REQUIRED 2 SITE Rowan County, North Carolina ITEM NO. 463-P-9004A 463-P-9004B SYSTEM Circulating Water Chemical Feed PROVIDED BY Neptune Chemical Company SERVICE De -Chlorination MANUFACTURER AND MODE REMARKS: SIZE AND TYPE DianhraonVMotor SERIAL NO. API STANDARD 675 GOVERNS UNLESS OTHERWISE NOTED. = OPERATING=NDITIONS, LIQUID Sodium Bisulfite — 38 % aqueous solution RATED CAPACITY @ PT (US gph): Max Flow @ MAXIMUM VISCOSITY 1.0 @ MINIMUM VISCOSITY 1.0 PUMPING TEMPERATURE (F): Outdoor Ambient Temperature Min Flow @ MAXIMUM VISCOSITY @MINIMUM VISCOSITY SPECIFIC GRAVITY: 1.33 at 70 degrees F DISCHARGE PRESSURE (psig): VAPOR PRESSURE: 18.0 mmHg at 70 degrees F MAXIMUM 150 MINIMUM RATED 55 VISCOSITY: 20 cps at 70 deorees F SUCTION PRESSURE (psig): MAXIMUM MINIMUM RATED ACCEL HEAD (it) DIFFERENTIAL PRESSURE (psi): ELECTRICAL AREA HAZARD: MAXIMUM MINIMUM RATED CLASS GROUP DIVISION NPSH AVAILABLE (psi) CORROSION/EROSION CAUSED BY LOCATION: O INDOOR O HEATED • OUTDOOR • UNHEATED CONTROLS, TYPE: I STROKE CONTROL: 0 PNUEMATIC • ELECTRONIC • MANUAL • REMOTE PNUEMATIC (psig) : • AUTOMATIC • LOCAL MINIMUM: MAXIMUM: • SKID MOUNTED CONTROL PANEL ELECTRONIC (mA) : • ENCLOSURE RATING NEMA4X MINIMUM: 4 MAXIMUM: 20 MISCELLANEOUS: REMARKS: LIQUID END PUMP TYPE: DIAPHRAGM DIAMETER (in): • DIAPHRAGM O PLUNGER NUMBER REQUIRED: One per Pumo REMARKS: ^c " CONSTRUCTION FEATURES����q } '. NOZZLE SIZE RATING FACING LOCATION VALVES PER FEED: SUCTION Y: in 150# NPT Side/Bottom SUCTION DISCHARGE DISCHARGE Vz in 1504 RF Side/Too TYPE True Union Ball Valve True Union Ball Valve FLUSH N/A NUMBER 8 5 REMARKS: v WEIGHTS 'r r O SKID (lb) : REMARKS: i MA W PARSONS Parsons Energy and Chemical Group, Inc Chemical Feed Skid Data Sheet SPEC NO. ROWA-2-SP-095603 ITEM NO. 463-SKD-9004 PAGE 2 OF 2 BYJ. J.'Vacante DATE March 19 2002 REVISION SELLER'&DATA • NUMBER OF FEEDS: 2 O PLUNGER SPEED (strokes/min) : • RATED CAPACITY (gph) : 1.0 DIAMTER (in) : • NPSH REQUIRES (psig) : Flooded Suction LENGTH OF STROKE (in) : O BHP, RATED: O PUMP HEAD: REMARKS: MAXIMUM PRESSURE (psig) : HYDRO TEST PRESSURE (psig) : 100 - - MATERIALS LIQUID END PVC PACKING N/A HYDRAULIC DIAPHRAGM Teflon VALVE PVC CONTOUR PLATE CS/PVC VALVE SEAT . PVC PROCESS DIAPHRAGM N/A VALVE GUIDE PVC PLUNGER CS VALVE BODY PVC LANTERN RING N/A VALVE GASKET Viton PACKING GLAND N/A REMARKS: Glass Ball SHO,PTESTS TEST NONWITNESSED WITNESSED O SHOP INSPECTION HYDROSTATIC • O O DISMANTLE AND INSPECT AFTER TEST STEADY STATE ACCURACY O O REMARKS: REPEATABILITY O O LINEARITY O O v DRIVER • MOTOR O MANUFACTURER Reliance O OTHER • TYPE SCI O GAS DRIVEN • CONSTANT SPEED 1725 O VARIABLE SPEED O STEAM DRIVEN • HORSEPOWER 1/3 • RPM 1725 O OTHER • VOLTS 230/460 • PHASE 3 • HERTZ 60 • SERVICE FACTOR 1.15 REMARKS: • ENCLOSURE TENV t r .,LUBRICATION:FLUID O CRANKCASE O INTERMEDIATE • HYDRAULIC FLUID ISO # 68 REMARKS: ACCESSORIES ' O SPEED REDUCER MANUFACTURER • RELIEF VALVE SETTING (psig) : • INTERNAL O EXTERNAL O INTEGRAL O SEPARATE MODEL: O BACKPRESSURE VALVE Mfg./ Model/Material O PULSATION DAMPENER Mfg./ Model/Material RATIO: • BASEPLATE OTRANSFER PUMP Mfg./Model/Capacity N/A • Refillable Tote Bin Size/Material 300 gal / Pot eth lene • STATIC MIXER Mfg./Model/Capacity KOFLOW / 6-80.4.6-9 / 6" dia x 48" Iona • Permanent Tote Bin Size/Material 400 net / Polyethylene REMARKS: • INJECTION QUILL Size/Material 1/2" PVC ADDITIONAL :INFORMATION """"', Skid Dimensions LxWxH (ft-in) 5'X5'x5' estimated Isolation Ball Valves Mfg./Model Hayward Piping Material CPVC Y-type Suction Strainer Mfg./Model/Material Hayward Skid Inlet Pipe Size (inch) 1/2 Skid Outlet Pipe Size (inch) 1/2 Miscellaneous: Miscellaneous: 2 9 10 A B C D 463-TNK-9005 300GAL REFILLABLE TOTE BIN &BYV E r [1] jv aTIC I PLANT =OT F-i � � � OUT ALL I ® BY V AE j 9004 i 46 I 9004 � I I I A (g4 RV ETC 50PSIG 463-TNK-9006 400GAL F PERMANENT SODIUM BISULFITE TOTE BIN ®- BY V G o..'Soo �FgSS/O ie fQ L SEAL 02 %IN I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I i I 0 A B C D REVISED TO ADD TOTE BIN NUMBERS AND IDENTIFY 'NOT FOR CONSTRUCTION' B 61ICAR JPM 0.1L JPM TD ISSUE FOR BID A 2n31e2 CAR JPM DJL JPM IDS fi Ed 4 8� PRFI IMINARY STNiuA DATE REPRESENTS GENERAL DESIGN E CONCEPTS BASED ON ASSIlIPTIONS REVIEWED NOT CHECKED. APPRavEO cTATLc DATE REPRESENTS REVIEWED ANG APPRGVEG DESICl ANY PORTION MARKED ' - 'DE RETAINS PRELIMINARY STATM ORIGINATING PERSONAL PROFESSINAL ENGINEER STAIV DRAWN BY CAR C ECKEO BY J.P. MI TTON LEAD DESIGNER ENGINEER i DJECT ENGINEERING MANAGER 'HOJE[I H A—H aw. nsvn s wm m _______• -TAIL----_ PARSONS PARSONS ENERGY • CHEMICALS GROUP INC. 1 Progress Energy G Gemma Power Systems, LLC LIENT/PROJECT TITLE ROWAN COUNTY POWER,LLC ROWAN COUNTY PLANT - PHASE II COOLING TOWER BLOWOOWN DE -CHLORINATION SYSTEM H Al ARCH I MAC I I• C I ELECT I HECM I CIVIL I STRUC II ROWA-2-SK-463-304-001 B MAC I 1{ C I ELECT I HEIN I CIVIL STRUC ppGl-FILEH re.e-2-AM-�63.38�•eei.pHd PPGI-DATE, 17-F.b-02 e9S9 ,,-'o 3 / 0 5 / 0 1 LION 17.14 F.A1 704 279 6760 ROts_L.\ GRAL\ITE QUARRY INC ROWAN GRANITE QUARRY, r C. 529 A.itz Road � ��- 5alisbum NC 28146 _ (� TO: rBIRADLEYBNENETT EI?�TtFROM*: Y GTBSON, ROWAN GRANITE QUARRY DATE: 'ALA RC:H 4.2001 NI-.ESSAGE DEAR MIZ BEN -NETT, 11(�r�r ®SOL.Att WIJITHEO Tch (704) 279-7767 Fax: (704) 279-6760 B-Mail: Info @ rowan-ranl te.c0m Websitz: www•r0wan.gianitc.com THIS LET= �,R IS TO CO\'F'L' M OUR CONVERSATIONT CONCEP \•L'NTG THE AN'N'UAI. PEP -MIT FOR OL- 5^I,AR l'JHITE,QTJ. RY. �Ir'E RECEIVED THREE INVOICES; TIC SE ViZRE- \CG0':�C"rt,\D'NCG(?0C7,. COPZECT O:ti� SHOULD BE \CCCI'L�07 4 FOR OUR SOLAR % =ATE QUARRY ONT ARTZ�OAD. f%d I f oT�Q/ WE A_pV O?��.Y 0?��tATnG 011r SIiE. A?�Y' OTIyR PR PARTIES WL-1:E SOLD LONG AGO. PLEASE DE_E-E Ti- E OTHER INVOICES. PLEASE ALSO CORRECT YOUR RECOFJ)S TO SHOW OUR NEW ADDRESS AND CONTTAC'T: vIAX ROI- FT\ G I.;OWA,\ GRAMTE QUARRY SITE NTA.vi---: SOLAR WHITC QL?ARRY 3025 ARTZ ROAD SALISBURY, IBC 28146 PHONE: *%4/279-7767 FAX: 704/279-6760 I Y0U HAti A�-Y QLT•STIONS, PLEASE _' E=•L F EE TO CONTTACT. v1E. WITH ILTN7 REGARDS, TNC. S=RRY G; 3SON ADI !'\']ST- TION-MANAGER PostilAddress: P.O. Box 879. Firth• NC 28041 - State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director December 4, 1998 Mr. Thomas. Kleinsorge Rowan Granite Quarry, Inc. 585-C Research Drive Athens, Georgia 30605 Mr. Kleinsorge: N �tp' #1 V ` V /y, r V� Subject: NCG020207 Solar White Quarry Rowan County I am writing in response to your phone call to our offices on November 6, 1998. From November 1, 1993 to present, your facility was covered under NCG020000. On June 10, 1997, you applied for permit renewal and remitted the required fee. On August 31, 1997, the general permit expired. By operation of law (pursuant to NCGS 150B-3(a)) you have continued coverage under NCG020000 until a new general permit is issued by the Department since you applied for renewal prior to the expiration of NCG020000. If you have any further questions concerning this issue or if the Department can be of any further assistance, please feel free to contact Darren England at 919-733-5083, ext. 545. Sincerely, 3u A� e-&,,w5t- Bradley Bennett Supervisor, Stormwater and General Permits Unit cc: Mooresville Rel . S_tormwater- andl Central Files P.O.' Box.29535, Raleigh' . An Equal opportunity Affix, wio iuuyuea/ ludo post -consumer paper M'l .30 166t tt Ml. State, of North Carolina}. Department of: Environment,, Health: and Natural; Resources Division of Environmental Management James B., Hunt, Jr., Governor Jonathan B. Howes, Secretary A.. Preston Howard;: dr., P:E., Director MURRAY GOULDSTONE SOLAR WHITE: QUARRY 585-C RESEARCH DRIVE' ATHiNS GA 30605 Dear Permittee: September 30,1993 . p� C. B=. Of NATAL RESOURCES AND p0MXtTlVM DEVELOPMENT OCT 0 T 1993 IIRS10H Of RIVIRGIMEOiAt UNAGBIEIIT MOORESVILLE RIM 9FICE Subject: SOLAR WHITE QUARRY Certificate of Coverage NCG020207 General Permit NCGO20000 Formerly NPDES Permit NCO081396 Rowan County The Division of Environmental Management has recently evaluated all existing individual permits for potential coverage under general permits currently issued by the Division. 15A N.C.A.C. 2H .0127 allows the Division to evaluate groups of permits having similar discharge activities for coverage under general permits and issue . coverage where the Division finds control of the discharges more appropriate in this manner. The Division has determined that the subject discharge qualifies for such coverage. Therefore, the Division is hereby issuing the subject Certificate of Coverage under the state-NPDES general permit no. NCG020000 which shall void NPDES Permit NC0081396. This Certificate of Coverage is issued pursuant to the requirements of North Carolina and the US Environmental Protection Agency Memorandum of Agreement dated December 6,1983 and as subsequently amended. If any parts, measurement frequencies or sampling requirements contained in this general permit are unacceptable to you, you have the right to submit an individual permit application, associated processing fee and letter requesting coverage under an individual permit. Unless such demand is made, this decision shall be final and binding. Please take notice this Certificate of Coverage is not transferable. Part II, E.4. addresses the requirements to be followed in case of change of ownership or control of this discharge. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. Construction of any wastewater treatment facilities will require issuance of an Authorization to Construct from this Division. Failure to abide by the requirements contained in this Certificate of Coverage and respective general permit may subject the. Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215:6A to 143-215.6C. Please note that the general permit does require monitoring in accordance with federal law. The monitoring data is required to be submitted to the Division no later than January 31 for the previous year in which sampling was required to be performed. Post Office Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5083 FAX (919) 733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled -10%a post -consumer paper Page,2 MURRAY GOULDSTONE SOLAR WHITE QUARRY Certificate. of Coverage No. NCG020207 The issuance of this. Certificate of Coverage is an administrative action initiated by the Division of Environmental Management and therefore, no fees are due at this time. In accordance with current rules, there are no: annualadministrative and compliance monitoring fees for coverage under general permits. The only fee you:. will be responsible for is a renewal fee at the time of renewal. The current permit expires August 31,1997. This: coverage will remain valid through the duration of the attached general permit. The Division will be responsible for the reissuance of the general permit and at such time, you will be notified of the procedures to follow to continue coverage under the reissued permit. Unless you fail to follow the procedures for continued coverage; you will continue to be permitted to discharge in accordance with the attached general permit. The issuance of this Certificate of Coverage does not preclude the Permittee from complying with any and all statutes; rules,. regulations, or ordinances which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, the Coastal Area Management Act or any Federal or Localother governmental permit that may be required. If you have any questions or need additional information regarding this matter, please contact either the Mooresville Regional Office, Water Quality Section at telephone number 704/ 663-1699, or a review engineer in the NPDES Group in the Central Office at telephone number 919/733-5083. cerely, A. Preston How, , Jr., P.E. cc: Mooresville Regional Office Central Files STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES . DIVISION OF ENVIRONMENTAL MANAGEMENT GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020207 TO DISCHARGE STORMWATER UNDER THE NATIONAL POLLUNTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, SOLAR WHITE QUARRY is hereby authorized to discharge stormwater from a facility located at SOLAR WHITE QUARRY Rowan County to receiving waters designated as the UT CRANE CREEK/YADKIN-PEE DEE RVR BS in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCG020000 as attached. This certificate of coverage shall become effective November 1, 1993. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day, September 30,1993. s /. Mom A. Preston Howard Jr., P.E.,Director Division of Environmental Management By Authority of the Environmental Management Commission nr J To: Permits and Engineering Unit Water Quality Section Date: November 13, 1991 NPDES STAFF REPORT AND RECOMMENDATIONS County:. Rowan Permit No.: NCO081396 MRO No.: 91-249 PART I - GENERAL INFORMATION 1. Facility and Address: Solar White Quarry Rowan Mining Company Artz Road Faith, North Carolina 30622 2. Date of Investigation: November 7, 1991 3. Report Prepared by: W. Allen Hardy, Environmental Engineer I 4. Persons Contacted and Telephone Number: Darryl Wagoner, Engineer (704) 633-8550 5. Directions to Site: From China Grove travel.Highway 152 east to the intersection of Old Concord Road (SR 1002). Proceed on SR 1002 to the intersection with Mt. Hope Church Road (SR 1505). Turn right on SR'1505 and proceed to the intersection with Artz Road (SR 2319). Turn right on SR 2319 and the site will be on the right approximately 0.5 mile from this intersection.. 6. Discharge Point(s), List for all discharge points: Latitude: 350 34' 26" Longitude: 80° 28' 26" Attach a USGS map extract and indicate treatment facility site and discharge point on.map. USGS Quad No.: E17SW USGS Quad Name: Rockwell, NC 7. Size (land available for expansion.and upgrading): The land available for expansion and upgrading appeared to be limited. The pit, entrance road and SR 2319 limits.any expansion of the proposed settling pit. 8. Topography (relationship to flood plain included): The topography is gently rolling with slopes from 3-8%. The site - was not in or near the flood plain. 9. , Location of nearest dwelling: The nearest dwelling is greater than 500 feet from the settling pit. Page Two 10. Receiving stream or affected surface waters: Unnamed tributary to Crane Creek a. Classification: C b. River Basin and Subbasin No.: Yadkin 03-07-04' C. Describe receiving stream features and pertinent downstream uses: The immediate receiving stream is the roadside ditch that parallels SR 2319. There were no other discharges known to occur in the receiving stream. The downstream uses -were those typical of Class C waters. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. Type of wastewater: 0% Domestic 100% Industrial a. Volume of Wastewater: * MGD (Design Capacity) b. Types and quantities of industrial wastewater: * The wastewater will'be produced from the pit.dewatering process. The amount will vary on the accumulation of rainfall runoff that collects in the pit. C. Prevalent toxic constituents in wastewater: None suspected d. Pretreatment Program (POTWs only): N/A in development approved should be required not needed 2. Production rates (industrial discharges only) in pounds per day: N/A a. Highest month in past 12 months: lbs/day b. Highest year in the past 5 years: lbs/day 3. Description of industrial process (for industries only) and applicable CFR Part and Subpart: N/A 4. Type of treatment (specify whether proposed or existing): The proposed treatment will consists of a silt basin located adjacent to the pit. The silt will be allowed to settle out prior to discharge. 5. Sludge handling and disposal scheme: The accumulation of silt in the settling basin will be periodically cleaned and stockpiled. 6. Treatment plant.classification (attach completed rating sheet): No classification, settling pond only received two (2) points. Page Three 7. SIC Code(s): 1423 Wastewater Code(s): Primary: 42 Secondary: Main Treatment Unit Code: 50000 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction -Grant Funds (municipals only)? No 2. Special monitoring requests: No 3. Additional effluent limits requests: No 4. Other: No PART IV - EVALUATION AND RECOMMENDATIONS The applicant, Rowan Mining Company, is requesting the issuance of a permit which would allow the discharge of treated wastewater produced from pit dewatering. The mining operation consists solely of removing sections of granite from the natural deposit and carrying them to the storage area with no washing, finishing or additional processing. Rainfall and runoff are the sole contributors to the accumulation of water in the pit.. The proposed discharge is into a roadside ditch that parallels SR 2319. A condition may need to be included in the permit that states if at any time the discharge creates a problem then plans should be made immediately to correct, remove or _relocate the discharge, including requesting any appropriate Permit modifications. Provided that.the settling pond can provide adequate storage and settling then this Office has no objections to the issuance of the permit. It is recommended that the permit be issued -to include any monitoring deemed necessary by the Technical Review Group. ignature of Report:�:Prepare Water Quality BAgional Supervisor to Q � r/ IJ h�'_ ` I /`� • �° '^�� \ rJ \ � � / fil Fo" = / �J �/�I `I \��. ;: (. l 1 � � l' / ! I / � �t� '�1 ' ~�' .1 -� ,\/ II/� I`�1/� ` �1 !• (�t(I(�� r /� _ •u ,, 1 / 1 � O '\/1 f `r Sid I/ Il,\•�1��4 1 a, ioJl\ A I �� :/� ,.tom .!,•� �( v. .l '� �c at�r /° `f�l \ '..\ - Ni 3 ��81 boy A. CN ',~-1IDISCHARGE�- (�NT �l _ J c OL.3'ry---- -Y.I�-��:�-.._ " "' a 1 JP' n r ' �, , \\v—` e,� 11 �. V. Q ° O / • \�• - - Roo i'`' If O' % a,•;7./... ' II uariies J� l /.�,i• q �1 �,'���•,� � (�) ; 1� 1.�% �I_!'j ' Ir / Q F �Cill1 �Iar WA / ice- J 5' 9p0 S0 � .f-- �'•, ``• - ♦ T •� r, _..._.����. l •� ys•,�:: %50`' 800 1 V -�1 Ilk i.' Las° 7%Q\ (� Il1 J ., �. f�1_ = rool �� �... f ' • :�-. �.:.:c _ ,��:•'•, .`, '- ��-•J ',n° '�O :�.. `.?� -115; ��__ _ '� �� �•'• ; ?'�,_1 '\�'"i� Ill '• ■ :77� •1 � jj ii' ik FROM::-:=:=`�:`_. _ ou 4 ROCKWELL N. C. e �` ti �3 � r _ � •�: QUAD ''SHEET Cein::•: T. '--.. - �: .! �� ,sue �� ... i�. ° ��I'�4��;�'$�•3�°1�%,-•, State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street. Raleigh, North Carolina 27604 �x �T OF NATURAL James G. Martin, Governor George T. Eve%tEPh.D.,,'-- , A to William W. Cobey, Jr., Secretary ,e Dizector-�'g=.t r2' r October 28, 1991 1991 Mr. MURRAY GOULDSTONE y ARTZ ROAD FAITH, NORTH CAROLINA 30622 _....., :':�= l Eli11iACE�1EQli P"- m dl OFFICE Subject: Application No. NC0081396 SOLAR WHITE QUARRY Rowan County Dear Mr. GOULDSTONE: The Division's Permits and Engineering Unit acknowledges receipt of your permit application and supporting materials received on October 25, 1991.. This application has been assigned the number shown above. Please refer to this number when making inquiries on this project. Your project has been assigned to Randy Kepler for a detailed engineering review. A technical acknowledgement will be forthcoming. If this acknowledgement is not received within thirty (30) days, please contact the engineer listed above. Be aware that the Division's regional office, copied below, must provide recommendations from the Regional Supervisor for this project prior to final action by the Division. If you have any questions, please contact Randy Kepler at (919) 733-5083. cc: Mooresville Regional Office Salisbury Engineering Sincerely, /7 M. Dale Overcash, P.E. Supervisor, NPDES Permits Group Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 An Equal Opportunity Affirmative Action Employer W THCAROLINA DEPT. OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT IRONMENTAL MANAGEMENT COMMISSION IONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT TO DISCHARGE - SHORT FORM G FOR AGENCY USE lobe filed otily by services, wholesale and retail trade, and other coffowrcial establislments including vessels APPL I CAI I ON NIIMUI R e< m o IM / 9 6 DATE RECLIYlO ' / a z S YEAR MO. DAY Do not attempt to complete this form without reading the accompanying Instructions v,,�/oG.va Please print or type I.'Name, address, and telephone number of facility producing discharge A. Name Solar White Quarry 8. Street address Artz Road C. City Faith D, State N.C.. E. County Rowan F.' Z1P •30622••• G. Telephone No. 704 279-7767 Area Code Cql / o 2. SIG ry (Leave blank) r� 3. Number of 'employees „ • :; ., • :.t`.;•t{,:;:i't:2'. i!:';:i,:�:.:'i•L`(::°iC��,.a•.�r_ '••i2i3i•'.,;;:, ^ ��1:. ' Mining :,�=•:. ,::. 4:':"..;l:i•.,.,... :j;,�`':• �� 4. Nature of business `r'' a., ;c::.`r s;;:i ltiit•1::').ti='yfi'i•'ai3�,1�.lGv�ia'•�<I`�� it.ier}.r, :',.:-` F'°. 5. F tr• :,.,..., (a) Check here if discharge occurs all years, or ;.f''�� 33 .{{i`'1'•'' (b) Check the month($) discharge occurs: 1. o January • .•2, G February 3.Ol4areh : ;:. :4.o April 5.0 Mey. ;•• ��:::�:.'!' y oAu 9;o SipteAbtr' `' 10;0Octobir r' 'h..`;'-• 6, 0 June 1•, p Jul B. 9u st I1. o November 12. C December (c) How many days per week; ' 16931 2. a 2.3 3.114.51 4, 0 6-2. 6. Tvoes of waste water discharged to surface waters only (check as aopli.cable) Flow, gallons per operating da.y Volume treated before discharging (percent). Discharge per operating day 0.1-999 10DO.4999 5000-9999 10.000- 50,000. kft 0.1- 30- 65- 95- 100 49.999 or more 29.9 64.9 94.9 (1) (2) (3) (4) (`+) (6) (7) (8) (9) (10) A. Sanitary, daily average 8, Cooling water, etc., daily average C, Other dlscharge(s), . daily average; 5Pecify Mid g X D. Maximum•Per operat- W g day for combined 'discharge (all types) 7• If any of the types of waste Identified in Its* 6, either treated or un- treated, are discharged 'to places other than surface waters, check below is applicable. Waste water Is discharged to: 0.1-999 (I) 1000-4999 (2) 5000-99" (3) 10.00049,999 (4) 50,000 or more (5) A. MunIcilidl %ew4•r Systm I1, 111111•r11'11111111 w1•11 f., Sclltll' tank U. Evaporation lagoon or pond E. Other, specify: ---- - — ------ —,- __ --- -- ------ -- :; B. Number of separate discharge points: A. 131 B. 02-3 C.q 4.5 0.0 6 or more 9. Name of receiving water or waters Tributary to Crane Creek .10• Does your discharge contain or is it possible for your discharge to contain `• one or pore -of the. -following substances pd�d as a result of your operations,•• activities, or processes: owoonia, cyanide, aluminum, beryllium. cadmium. - chromium, :copper, .lead, mercur , nickel. selenium, zinc, phenols 'all grease, and chlorine (residual. • A. O yes B. 0no• :;. i certify that 1 ale familiar with the Information contained In the application -and that to the best ot.my-:knowled" and belief such Information Is true, completes and' f accurate. k= x KA —( A C--1 rJ L3 L� � o r�1 F Printed Nam of Person �G Signing V P 1 � 1 eeisII'S : ' 1 Title... Date Application.Signed "Ulp Signatum of A r.th Carolina General Statute 143-215.6(b)(2) Erovides that: Aiay person who knowingly make ;r false statement representation, or certification in any application,"record, report, plat other document files or required to be main tainied'und.ar Article 21 or'regulations of the vironmental Management Commisston implementing that Article,•or who falsifila, tampers uitl knowly renders inaccurate a•ny:recording or mo'nitoxitl;g• 4p ice or tmthod required to be crated or maintained under Aptiale 4--ot reguiatioeiu •of the Invironmental ManagGIMMI: Commi, plementi'nR; that Article, shall?be'.'.jdj�tvv•Qf a misdemeanor punishable by a •fine not to exce, 0,000, or by imprisonmpLnt'riot to exceed six months, or by both. (18 M.C.-Section 1001 pr( punishment by a fine of\'riot more than $10,000 or imrprisoasatnt not none than. 5 years, or bol ;- a similar offense.) ENGINEERING REPORT Discharge From Solar White Quarry. Faith, N.C. Prepared By: SALISBURY ENGINEERING & PLANNING 516-A N. Main St. SalisburyjC ' 28144 R o ; SEAL r= 95/2 .,0 Sri ••.. uV�,�J� ���''�,� a �'►��++. W N IG�(J A J Y 1041k MAW Rowan Mining Company is proposing to begin mining operations at the location shown on the attached map. Other pits exist in the area due to previous mining operations. The mining operation at this site will involve removing sections of granite from the natural deposit and placing them on flatbed trucks for shipment. The stone is taken directly from the natural deposit to the storage area with no washing, finishing or additional processing. The mining process leaves depressions in the stone formation as sections of granite are removed. These pits fill with water which collected in the pits is due to surface runoff from surrounding areas, or from naturally occurring underground springs. The area immediately adjacent to the quarry pit is part of the granite formation consisting mostly of bare stone with some areas of soil and sparce vegetation. The remainder of the area surrounding the quarry is wooded. Surface runoff from these areas will contain small amounts of silt and rock chips. After a heavy rainfall, this runoff will be pumped out of the pit and discharged into a silt basin located below the pit. The silt will be retained in the silt basin allowing the water to be cleanly discharged off site. PROTECTED PLANS TO REDUCE THE VOLUME OF DISCHARGE WATER: The owner plans to reduce the volume of discharge water by installing a diversion ditch above the quarry pit.. This ditch will intercept surface runoff before it reaches the pit and divert it away from the area. This will reduce the volume of water that must be discharged from the pit. PROJECTED PLANS TO REDUCE THE EMISSION OF AIR CONTAMINANTS: The owner plans to use slot drillers in the mining process. This system uses drills which are driven into the rock to separate in- dividual pieces for removal. These drills are equipped with dust collectors designed to reduce air emissions. ' �j,;� /y � � i '�, ,'_ � v v I f �-'� I",� o � L . (�. � �" r � % � �� .\mot _ _ 1 � _ � l/ -� •�I - Ak' T' —V 4 o doo r \1A 0 V �•Q 831 �.�V L�y �/ �'� �� ��i �l i i . �Y-'i %� �,�� (' �•�� �°� , 1 � � ' �� �� L; • i lam\ dj ' 1 „/ x - -. �:� r- 119/4� Q ua r gle tBoo /Aiz DISCHARGE N POINT'_N 1. y y 0 —A IN I r • " -Quarries 5z 1 ( . — 11" -1 \—... N Ix �j II 9 ia o RK PYS 60II �800 S/ 750- -7 - fr. 860 NN 0 �Shuqpjngs Im \6 J\ t niq 11 III. 8�6 ua'`,'�:.:oD�o,��/-,`1 .\I�tyr: b J .� \�l<. %/-i�%; �tf Jr s��54�% "%o �;,�- �.• ° -�f -:w,-FRO f�x� - :�),) ��••_/ �`;� �%� o (� �? �-�� <� .,ROCKWELL, N. C. 7",g;QUAD SHEET 77 �ou I nil N. C. DEPT. OF NATURAL RESOURCES AND vy11` r COMMUNITY' DEVELOPMENT L NOV 141991 v State of North Carolina DlulsioiN of NVIRIOVI llraL fi��na6EMENT Department of Environment, Health, and Nature GAG& PAL OFFICE Division of Environmental Management 512 North Salisbury Street + Raleigh, North Carolina 27604 James G. Martin, Governor William W. Cobey, Jr., Secretary October 29, 1991 George T. Everett, Ph.D. Director Murray N. Gouldstone, V.P. Subject: NPDES Permit Application Solar White Quarry NPDES P-ermit No.NC0081396 Artz Road Solar White Quarry Faith, NC 30622 Rowan County Dear Mr. Gouldstone This is to acknowledge receipt of the following documents on October 25, 1991: Application Form Engineering Proposal (for proposed control facilities), Request for permit renewal, Application Processing Fee of $400.00, Engineering Economics Alternatives Analysis, Local Government Signoff, Source Reduction and Recycling, Interbasin Transfer, Other , The items checked below are needed before review can begin: Application Form , Engineering proposal (see attachment), Application Processing Fee of Delegation of Authority (see attached) Biocide Sheet (see attached) Engineering Economics Alternatives Analysis, Local Government Signoff, Source Reduction and Recycling, Interbasin Transfer, Other REGIONAL OFFICES Asheville Fayetteville Mooresville Raleigh Washinown \Vilminnon Winston-Salem 704/251-6208 919/486-1541 704/663-1699 919/733-2314 919/946-0._-�l. 919/395-3900 919/896-70.07 Pollution l'reN•ention Pa}s P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer If the application is not made complete within thirty (30) days, it will be returned to you and may be resubmitted when complete. This application has been assigned to Randy Kepler (919/733-5083) of our Permits Unit for review. You-wi e a vise o any comments recommendations, questions or other .information necessary for the review of the application. I am, by copy of this letter, requesting that our Regional Office Supervisor prepare a staff report and recommendations regarding this discharge. If you have any questions regarding this applications, please contact the review person listed above. Sincerely, M. Dale Overcash, P.E. cc. Mooresville Regional Office N6RTH CAROLINA DEPT. OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT ENVIRONMENTAL MANAGEMENT COMMISSION .,NA;IONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT TO DISCHARGE - SHORT FORM G FOR AGENCY USE 10 be filed only by services, wholesale and retail trade, and other coomercial establislments including vessels Do not attempt to complete this form without reading the accompanying instructions Please print or type APPL 11:A1 ION NUM11f R e- O O Tr DATE RECLIVi0 i/ a zs- YEAR f10, DAY O � I.' Name, address, and telephone number of facility producing discharge A. ►(am Solar White Quarry B, Street address Artz Road C, City Faith D. State N.C. E . County Rowan F ZIP . 30622 ... G. Telephone No. 704 279-7767 w 2 3 Area Code (Leave blank) Number of employees 4. Nature of business Mining 5, (a) Check here if discharge occurs all years, or =' (b) Check the month(s) discharge occurs; l.aJanuary .2. 13 February 3.❑Karth:;.,...4.13 Apr I1 5.0Kay.;,',:; 9:.. C. tew�e 10 0 October:. ; l:: r-� 6, o June 7•, p.July B, 0 August , l7 p r 11. ❑ No v embe r 12 . ❑ Doc mbe r (c) How many days per week; l.o1 2.02-3 3.C1 4-5 4,136-7 6, Types of waste water discharged to surface waters only (check as applicable) Flow, gallons per operating day Voluae treated before discharging (percent) Discharge per operating day 0.1-999 1DOO-4999 5000-N9,9 10,000- 50.000 more 0,1- 30- 65- 95- 49, M or more 29.9 64.9 94.9 100 (1) (2) (3) (4) (5) (6J (7) (B) (9) (10) A. Sanitary, daily average B. Cooling water, etc., daily average C, Other discharge($), daily average; Specify Mine X X D. Maximum. per operat- ing day for combined 'discharge (all types) ` ~ �7, 1f any of the types of ►+rite Identified in Item 6, either treated or un- treated, are discharged to places other than surface waters, check below as applicable: Haste water is, discharged to: 0.1-999 _ (1) 1000-4999 (2) 5000-99" (3) 10,00049;999 l4) 50,000 or Dore (5) A, Hunir.ilydl •a:wvr• ,ysLm II, Unlrlrnunii wo•II f., Sepl.lc tank U. Evaporation lagoon or pond E, Other, specify; 8. Number of separate discharge points: A. M 1 B. a 2-3 C, o 4-5 D. o 6 or more 9. Name of receiving water or waters Tri'buL= to .Crane Creek 10. Does your discharge contain or is it possible for your discharge to contain one or More of the following substances as a result of your operations,• activities,, or processes: bomnia, cyanide, aluminum, beryll ium, cadmium, chromium, .copper, .lead, Pwrcur , nickel, selenium, zinc, phenols, •oil •and•, grease, and chlorine (residual. - = A. oyes B.Mno I certify that 1 am familiar with the Inforuation contained in the application and that to the best bf.my-_knowle4ge and b4llef such information Is true, complete, and, r accurate_ C^1 0 L)IN is—c> -j Printed Name of Person Signing V1 aE Title Date AppliuNon.Signed Signature of A orth Carolina General Statute 143-215.6(b)(2) provides that: Ahy person Who knowingly,maka: n, false -statement representation, or certification in any applicatton,'•record,•report, p1Ai r other document files or required to be maintainsd•under Articlt 21 or regulitions of the rivironmental Management Commission imploa*nI;jng that Article, 'or Who falsifies, tamptrs wit, r knowly renders inaccurate any racordtng or monitorinj• 4jnri.cae or nethod required to be Aerated or maintgined under 2.J;;'oi:• regulatioasm•of the LInvironriental'It=agament Conti, mplementing that Article, shall be'.'•'&uL, tY:!•qf 7t misdemeanor punishable by a-f,i.na .not to, excec 10,000, or by imp risonmpLnt• riot: to exceed six months, or by both. (18 U.S.C. Section 1001 pr( punishment by a fine of' •-riot -more than $10,000 or impri.sorxent not pore than 3 years, or bot :)- a similar of anse.) /l..0 DEPT. OF NATURAL RESOURCES AND d � J)DM14IUNITY PY VE-1. 0. , = ` Nov - E 1991 State of North Carolina WON of fNaicoek+E zt�. ;�Ril+cElNENT Department of Environment, Health, and Natural I esb0urcYeuE REGIOtiAI OfM Division of En --- 1 512 North Salisbury Strel < f 504 A0 p1; r c-v-0. James G. Martin, Governor George T. Everett, Ph.D. William W. Cobey, Jr., Secretary V Ili I Director Octobl Murray.N. Gouldstone, V.P. cPDES Permit Application Solar White Quarry NPDES Permit No . NC0081396 'Artz Road Faith, NC 30622 Solar White Quarry Dear Mr. Gouldstone Rowan County This is to acknowledge receipt .of the following documents on October 25, 1991: Application Form" Engineering Proposal for proposed control facilities), Request for permit renewal, Application Processing Fee of $400.00F Engineering Economics Alternatives Analysis," Local Government Signoff; Source Reduction and Recycling, Interbasin Transfer, Other . The items checked below are needed before review,can�begin: Application Form- , Engineering proposal (see attachment), - Application Processing Fee of Delegation of Authority (see.attached) Biocide Sheet (see attached). Engineering.Economics Alternatives Analysis, Local Government Signoff, Source Reduction and Recycling, Interbasin Transfer, Other REGIONAL OFFICES Asheville Fayetteville Mooresville Raleigh Washington,, Wilmington Winston-Salem 704/251-6208 919/486-1541 704/663-1699 919/733-2314 919/946-6481 919/395-3900 919/896-7007 Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer J � � d t' * 60, If the application is not made complete within thirty (30) days, it will be returned to you and may be resubmitted when complete. This application has been assigned to Randy Kepler (919/733-5083) of our Permits Unit for review, You will e advised o any comments recommendations, questions or other information necessary for the review of the application. I am, by copy of this letter, requesting that.our Regional Office Supervisor prepare a staff report and recommendations regarding this discharge. If you have any questions regarding this applications, please contact the review person listed above. Sincerely, M. Dale Overcash, P.E. CC. Mooresville Regional Office