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NCG500596_Regional Office Historical File Pre 2018
Water Resources ENVIRONMENTAL QUALITY September 15, 2017 Mr. Wilson'Chad Shaver Shaver Wood Products 14440 Statesville Blvd. Cleveland, North Carolina 27013 SUBJECT: Compliance Evaluation Inspection Shaver Wood Products NPDES Permit NCG500596 Rowan County, NC Dear Mr. Shaver: 1111",. R Govemor MICHAEL S. REGAN Secretary S. JAY ZIMMERMAN Director On September 14, 2017, Roberto Scheller of this Office conducted an inspection at the subject facility. This inspection was conducted as a Compliance Evaluation Inspection (CEI) to insure compliance with permit requirements and conditions. At the time of inspection facility appeared to be well maintained and operated. We wish to thank you and your staff for assistance regarding this inspection. The enclosed report .should be self-explanatory; however, should you have any questions, please do not hesitate to contact myself of Roberto Scheller at (704) 235-2204 or roberto.scheller@ncdenr.gov. Sincerely, W. Corey Basinger, Regional Supervisor Water Quality Regional Operations Section Division of Water Resources, NCDEQ Enclosure: Inspection Report cc: Wastewater Branch Eilel State of North Carolina I Environmental Quality I Water Resources I Water Quality Regional Operations Mooresville Regional OfBcel 610 East Center Avenue, Suite 3011 Mooresville, North Carolina 28115 704 663 1699 United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 6-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN i 2 15 1 3 I NCG500596 I11 121 17/09/14 I17 18 L,j 19 I C I 201 21111111 11111111111 I II 1111 1111111 11111111111 f6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA Reserved-- 67 70 [LJ 71 J72 L,-731 74 751 1 I 1 1 80 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09:50AM 17/09/14 15/10/01 Shaver Wood Products 14440 Statesville Blvd Exit Time/Date Permit Expiration Date Cleveland NC 27013 10:50AM 17/09/14 20/07/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data U/ i Name, Address of Responsible Officiallritle/Phone and Fax Number Contacted Wilson Chad Shaver,14440 Statesville Blvd Cleveland NC 27013004-278-9291/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement a Operations & MaintenancE Records/Reports Self -Monitoring Program Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Roberto Schaller MRO WQ//252-946-6481/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date W. Corey Basinger MRO WQ//704-235-2194/ EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. ryas ,, fj� /�0 V N • §- Ir Page# I NPDES yr/mo/day Inspection Type 31 NCG500596 il 1 12117/09/14 17 18 IC1. Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) I 0 Page# 2 Permit NCG500596 Owner - Facility: Shaver Wood Products Inspection Date: 09/14/2017 Inspection Type: Compliance Evaluation Permit (If the present permit expires in 6 months or less). Has -the permittee submitted a new application? Is the facility as described in the permit? # Are there any special conditions for the, permit? Is access to the plant site restricted to the general public? Is the inspector granted access to all areas for inspection? Comment: Permittee requested copy of new permit that will be sent under seperate cover. Yes No NA NE ❑ ❑ ,M ❑ ■ ❑ ❑ ❑ ❑ M ❑ ❑ ❑ ❑ ❑ E ❑ ❑ ❑ Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? M ❑ ❑ ❑ Does the facility analyze process' control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ M ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment:. -,The permittee is using the following treatment Chemicals- Ancotreat 11900 (Biocide), Ancotreat 1200, Anco-Ox 10600, and Ancosteam 200. Boiler blowdown and kiln effluents are discharged onto the ground and sheetflow into near by stormwater ditch. Flow Measurement - Influent -Yes No NA NE # Is flow meter used for reporting? ❑ 0 ❑ ❑ Is flow meter calibrated annually? ❑ ❑ NO 1s the flow meter operational? ❑ ❑ M ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ 0 ❑ Comment: Typical discharge is between 30 40 gallons. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? 0 ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? ❑ ❑ 0 ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ 0 ❑ Comment:. Boiler blowdown is located at back of building and discharges onto. Around. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ ❑ Is sample collected below all treatment units? E ❑ ❑ ❑ Is proper volume collected? 0 ❑ ❑ ❑ Is the tubing clean? ❑ ❑ 0 ❑ Page# 3 I Permit: NCG500596 Owner -Facility: Shaver Wood Products inspection Date: 09/14/2017 Inspection Type: Compliance Evaluation Effluent Sampling Yes No NA NE # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees ❑ M ❑ ❑ Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type ❑ ❑ ❑ representative)? Comment: Boiler blowdown samples are collected hot and cool down in transport to lab. Upstream / Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and ❑ ❑ 0 ❑ sampling location)? Comment: Discharge infiltrates before reaching nearby surface waters. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? 0 ❑ ❑ ❑ Is all required information readily available, complete and current? 0 ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? M ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? 0 ❑ ❑ ❑ Is the chain -of -custody complete? 0 ❑ IT ❑ Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? ❑ ❑ 0 ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ ❑ (If the facility is = or> 5 MGD permitted flow) Do they operate 24/7 with a certified operator ❑ ❑ 0 ❑ on each shift? _ Is the ORC visitation log available and current?�""��-��—"_ ❑"❑��—❑-"-��f-�-- � - - Is the ORC certified at grade equal to or higher than the facility classification? ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ❑ ❑ 0. ❑ Is a copy of the current NPDES permit available on site? 0 ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ 0 ❑ Comment: r Page# 4 ��i, NCDENR . FILE' North Carolina Department of Environment and Natural Resources Pat McCrory Donald van der Vaart .Governor Secretary June 1, 2015 Mr. Steve Twiford Shaver Wood Products 14440 Statesville Blvd. Cleveland, North Carolina 27013 Subject: Compliance Evaluation Inspection Shaver Wood Products NPDES General Permit NCG500000 Certificate of Coverage No..NCG500596 Rowan County Dear Mr. Twiford: Enclosed please find a copy of the Compliance Evaluation Inspection report for the inspection conducted at the subject facility on May 12, 201.5, by Ms. Marcia Allocco of this office. I wish to thank you and Mr. Chad Shaver for your assistance regarding the inspection and your efforts to maintain compliance with the permit. As detailed in the Effluent Sampling and Laboratory sections of the enclosed report deficiencies were noted regarding monitoring of the effluent for pH and chemical oxygen demand. It is therefore requested that a written response be submitted to this office by June 30, 2015, detailing the corrective actions that will be implemented. In responding, please address your comments to Mr. Wes Bell of this office. The inspection report should be self-explanatory; however, should you have any questions concerning the report, please do not hesitate to contact me at (704) 235-2204 or marcia.allocco@ncdenr.gov. Sincerely, Marcia Allocco, MS Environmental Senior Specialist Water Quality Regional Operations Division of Water Resources Enclosures: Inspection Report cc: Wastewater Branch, C. Weaver Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-16991 Fax: (704) 663.60401 Customer Service:1-877-623-6748 Internet: http:/iportal.ncdenr.org/web/wq An Equal Opportunity l Affirmative Action Employer — 30% Recycled/10% Post Consumer paper United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 2 IS I 3 I NCG500596 I11 12 15/05/12 17 18 ICI 19 I G I 20I ' 21111111 1111111111111111111 111III 11111111111 166 Inspection Work Days Facility Self -Monitoring Evaluation Rating 131 QA Reserved 67 1.0 70 LJ 71 L72 L�J 73I 74 751 1 1 1 1 I I 180 Section B: FacilityData Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09:15AM 15/05/12 12/08/08 Shaver Wood Products Exit Time/Date Permit Expiration Date 14440 Statesville Blvd Cleveland NC 27013 10:10AM 15/05/12 15/07/31 Name(s) of Onsite Representative(s)/Tities(s)/Phone and Fax Number(s) Other Facility Data Name, Address of Responsible Official/Title/Phone and Fax Number Wilson Shaver,14440 Statesville Blvd Cleveland NC 27013//704-278-9291/ Contacted No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance E Records/Reports Self -Monitoring Program Facility Site Review Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative .and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Marcia Allocco F MRO WQ//704-663-1699 Ext.2204/ LO 1 Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# NPDES yr/mo/day Inspection Type I 31 NCG500596 I1 121 15/05/12 17 18 ICI Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Page# Permit NCG500596 Owner - Facility: Shaver Wood Products Inspection Date: 05/12/2015 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted anew 0 ❑ ❑ ❑ application? Is the facility as described in the permit? 0 ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ 0 ❑ ❑ Is access to the plant site restricted to the general public? 0 ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? 0 ❑ ❑ ❑ Comment: The qeneral permit was reissued on August 1. 2012. and expires on July 31. 2015. The permittee has maintained permit coverage since August 17, 2001. The last compliance evaluation inspection was conducted on September 22, 2009. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ M ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: The 2009 inspection noted the boiler blowdown and kiln effluents had been discharged underground and requested the permittee to redirect the water and initiate surface discharges. This request has been fulfilled although there were no discharges during the inspection. The permittee is using the following treatment chemicals — Ancotreat 1190, Ancotreat 1200, Anco-Ox 1040, and Ancosteam 2000. Flow Measurement - Effluent # Is flow meter used for reporting? Is flow meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? Comment: A typical discharge is approximately 40 gallons. Effluent Sampling Is composite sampling flow proportional? Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Yes No NA NE ❑ ❑ ■ ❑ ❑ ❑ M ❑ Yes No NA NE ❑ ❑ E ❑ ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑. ❑ M ❑ ■ ❑ ❑ ❑ ❑ ■ ❑ ❑ Page# 3 Permit: NCG500596 Owner - Facility: Shaver Wood Products Inspection Date: 05/1212015 Inspection Type: Compliance Evaluation Effluent Sampling Yes No NA NE Comment: Analvtical results were reviewed for sampling performed in June 2012, June 2013 November 2013, and May 2014: please ensure all effluent sampling complies with the requirements of the permit (twice per year). Since no chlorine is added to the well water . used as cooling water the effluent total residual chlorine analyses can be discontinued. However, because treatment chemicals are added to the cooling water the permittee should initiate chemical oxygen demand (COD) sampling. Upstream / Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and ❑ ❑ M ❑ sampling location)? Comment: The discharge tvpically infiltrates near the discharae location before it reaches a stormwater drain or nearby surface waters. Laboratory. Yes No NA NE Are field parameters performed by certified personnel or laboratory? 0 ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? 0 ❑ ❑ ❑ # Is the facility using a contract lab? 0 ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees 0. ❑ ❑ ❑ Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ 0 ❑ Incubator (BOD) set to 20.0 degrees Celsius +/-1.0 degrees? ❑ ❑ 0 ❑ Comment: Statesville Analytical has been contracted to perform the effluent analyses. However, the pH analysis is not performed within the required 15-minute hold time. The Permittee may complete the required pH analyses on site as long as they are performed as per standard methods. Please review the enclosed guidelines for pH analyses. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ❑ ❑ ❑ Is all required information readily available, complete and current? M ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? 0 ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ❑ ❑ M ❑ Is the chain -of -custody complete? 0 ❑ ❑ ❑ Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Page# 4 Permit: NCG500596 Owner - Facility: Shaver Wood Products Inspection Date: 05/12/2015_ Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Transported COCs Are DMRS complete: do they include all permit parameters? ❑ ❑ M ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ 0 ❑ (if the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator ❑ . ❑ M ❑ on each shift? Is the ORC visitation log available and current? . Is the ORC certified at grade equal to or higher than the facility classification? Is the backup operator certified at one grade less or greater than the facility classification? Is a copy of the current NPDES permit available on site? Facility has copy of previous year's Annual Report on file for review? Comment: ❑ ❑ ■ ❑ ❑ ❑ E ❑ ❑ ❑ M ❑ ■ ❑ ❑ ❑ ❑ ❑ ■ ❑ Page# 5 Analytical Results RECEIVEDAMENR/DbWFl _Shaver Woad{Products 14440 Statesville Blvd JAN - 3 2017 Cleveland, NC 27013 VVQR0,S It;�'ry."c•�Ii.l_l; i3EG;.r)3.'iL QEFICE'_ Receive Date: 12/07/2016 Reported: 12/09/2016 For: Comments: No Sample for PH Sample Number Parameter Sample ID Result _ Unit _ -Method , Analyzed- .Analyst 161207-34-01 - Chemical Oxygen Boiler Blowdown 53 mg/L HACHe000 12/08/2016 CL Demand 161207-34-01 Oil and Grease Boiler Blowdown <5.4 mg/L EPAINARevB 12/07/2016 CL Respectfully submitted, Dena Myers NC Cert #440, NCDW Cert #37755, EPA #NC00909 PO Box 228 • Statesville, NC 28687 • 704/872/4697 Page 1 of 3 P!7 Condition of Receipt Sample Number 161207-34-01 Temp on Arrival: 2 pH on Arrival: <2 Parameter Schedule: Oil and Grease Hydrochloric Acid Received on Ice Chemicals in containers, lab pH on -Arrival: <2 Parameter Schedule: Chemical Oxygen Demand Sulfuric Acid Received on Ice Chemicals in containers, lab Parameter Schedule: Received on Ice PO Box 228 • Statesville, NC 28687 • 704/872/4697 Page 2 of 3 Client: - 0 STATE,SVILLE ANALYTI 122 Court Street P.O. Box 2 State 28687 sville , NC (704) 872-4697 Address:' n it I fl ` i Li"T fi 7 r ; d_.� ; �, t,1 i� 7 Contact Person: ✓ - , . Phone # �t : r ; �` FAX# �+ ` r A Lf Chain of Custody Record PO # Requisitioned by:,- (Time Date) Customer Sample ID# Lab -ID # Time Sampled (Grab Only) Date Sampled (Grab Only) a 6 a Matrix Parameters requested for analysis Sludge w ww I IT Jo Relinquished by: i Y1 ,, ; , Time arn` pm Date /_�/ % / % � Sampled by: Af y r ��`% ; `-�—_ "� r! ` 1 �~ Received by: _ �. Time �.• ti_ am, "pm` Date / ', / Transported by: i Relinquished by: Time am, pm Date _/ / `f Holding times met: Received by: Time am, pm Date _/_/ Compliance work:{ ~ Composite Sampling #1: Time begin am, pm Date / / Non-compliance work: Time end am, pm Date _/ /_ Lab Comments: Composite Sampling #2: Time begin am, pm 'Date l'Fi1tin Time end am, pm Date i Analytical Results PECCIVED/NCDENR/C Shaver Wood Products 14440 Statesville Blvd BAN " 3 Z01 Cleveland, NC 27013 WQROS MOORESVILLE REGIO�d,AL Receive Date: 12/07/2016 Reported: 12/09/2016 For: Comments: No Sample for PH Sample Number parameter Sample ID Result -Unit-, Method . Analyzed Analyst 161207-34-01 Chemical Oxygen Boiler Blowdown 53 mg/L HACH8000 12/08/2016 CL Demand 161207-34-01 Oil and Grease Boiler Blowdown <5.4 mg/L EPA1664RevB 12/07/2016 CL Respectfully submitted, Dena Myers NC Cert #440, NCDW Cert #37755, EPA #NC00909 PO Box 228 • Statesville, NC 28687 • 704/872/4697 Page 1 of 3 Condition of Receipt Sample Number 161207-34-01 Temp on Arrival: 2 pH on Arrival: <2 Parameter Schedule: Oil and Grease Hydrochloric Acid Received on Ice Chemicals in containers, lab pH on Arrival: <2 Parameter Schedule: Chemical Oxygen Demand Sulfuric Acid Received on Ice Chemicals in containers, lab Parameter Schedule: _ Received on Ice PO Box 228 a Statesville, NC 28687 a 704/872/4697 Page 2 of 3 Client: Weed WOn �/ -r sra�rE VaJX,uvn .tr C" 122 Court Street • P.O. Box 228 Statesville,NC 28687 C704) 972-1697 Chain Of Custody Record — Address: ` - P-lewekzid AJ& D 3 Contact Person: Phone # FAX# S r - 7 9l 704 7. -q. y PO # Requisitioned.by: (rime - 9. I Customer sample JD6 Lab ID k ed' Time Sampled j (Grab Orly) Date Sampled (Grab Only) n � �° Matrix w ww Parameters requested tor,arialysis l tt 11 , Relinquished by: Received by. t.- 1 Relinquished by. % Received by: Composite Sampling #t: I Time begin am, pm Date --J--j! Time end am, pm Date Composite Sampling A?: Time begin am, pm Date._/� Time end am, pm Date Time ; �Qr�p Date Timed r 't : 01) am, em Date L 2 / 4&, Time am, pm Date ---J—J— Time am, pm Date _/_ Lab comments: J`�nW f DU GM) ,�rYYP 13 s, y r- Sampled by: ansported by: olding times met Compliance work: Non-compliance work: r\ 11M 1.0 1:* Cl) N o 00 ca ch rn O n 00 tD 00 N U z W N tD N N N X O to NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. Dee Freeman Governor Director ;, F secretary DIVISION 0 QUALITY August 8, 2012 DEC 11 2012 Mr. Richard Shaver Shaver Wood Products, Inc. 14440 Statesville Blvd Cleveland, NC 27013 Dear Permittee: t . :.; OFFICE Subject: Renewal of coverage / General Permit NCG500000 Shaver Wood Products Certificate of Coverage NCG500596 Rowan County The Division is renewing Certificate of Coverage (CoC) NCG500596 to discharge under NPDES General Permit NCG500000. This CoC is issued pursuant to the requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated October.15, 2007 [or as subsequently amended]. If any parts, measurement frequencies or sampling requirements contained in this General Permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, the certificate of coverage shall be final and binding. Please take notice that. this Certificate of Coverage is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the certificate of coverage. Contact the Mooresville Regional Office prior to any sale or transfer of the permitted facility. Re&rional Office staff will assist you in documenting the transfer of this CoC This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning the requirements of the General Permit, please contact John Hennessy [919 807-6377 or john.hennessy@ncdenr.gov]. Sincerely, Original signed by John Hennessy for Charles Wakild, P.E. cc: Mooresville Regional Office / Surface Water Protection , NPDES file - _--- — - -- -- -- -' 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 512 North Salisbury Street, Raleigh, North Carolina 27604 Phone: 919 807-6300 / FAX 919 807-6489 / Intemet:.www.nmaterquality.org An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper ne NorthCarohna Naturally STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NCG500000 CERTIFICATE OF COVERAGE NCG500596 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 14.3-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Shaver Wood Products, Inc. is hereby authorized.to discharge Boiler Blowdown & Condensate from a facility located at Shaver Wood Products 14440 Statesville Blvd Cleveland Rowan County to receiving waters designated as an unnamed tributary to Fourth Creek in subbasin 03- 07-06 of the Yadkin -Pee Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This Certificate of Coverage shall become effective August 8, 2012. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day August 8, 2012 Original signed by John Hennessy for Charles Wakild, Director Division of Water Quality By Authority of the Environmental Management Commission �� �A__ Adloo* NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. Dee Freeman Governor Director Secretary -= i-L;E �E RENEWAL INTENT Application for renewal of existing coverage under General Permit NCG500000 Existing Certificate of Coverage (CoC): NCG500__df[(r (Please print or type) L� �( . [jll D 1) Mailing address of facility owner/operator. A U G 0 6 2012 n I Company Name v f r UCf 1 ✓� i I DENR-WATEROwner Name ° POINT S Street Address a lJd City io-Le, /�, State /1/C'_ ZIP Code 2701,3 Telephone Number O 2 78 - 9,Q°// Fag: 70 c2 7 - ,rAU, �L�`/7 Email address 0 } ; m by (d. b el/,5n�" � u fA �I�Address to which all permit correspondence should be mailed G 20, 1 0 2 � 1 2) Location of facility producing discharge: Facility Name C 1,000 d duetIn L, Facility Contact jt) 010 d 5/-1n ve Street Address / 10 Ll p S tq -tety i le, A/rj City (✓') e_ ud Q' State JV G ZIP Code ")70/2 County _ 1Z y Ly 41\1 Telephone Number -7b C( 2 7b - 9-a S / Fag: ZG q a 78- 9,3 D Email address 51 A ')p rn bo @ &1)Sty u j� n e a ✓ - 3) Description of Discharge - a) Is the discharge directly to the receiving stream? ❑ Yes V90- (If no, submit a site map with the pathway to the potential receiving waters clearly marked. This includes tracing the pathway of the storm sewer to the discharge point, if the storm sewer is the only viable means of discharge.) b) Number of discharge outfalls (ditches, pipes, channels, etc. that convey wastewater from the property): ��c�Sfei.�!Gf�n � S�orrnW4fe/' c) What type of wastewater is discharged? Indicate which discharge points, if more than one. ❑ Non -contact cooling water CeBoiler Blowdown Outfall(s) #: Outfall (s) #: —i9rzc,' , ) NCG500000 renewal application ❑ Cooling Tower Blowdown C"Condensate ❑ Other (Please describe "Other") Outfall (s) #: Outfall (s) #: H Arec, -J" Outfall (s) #: d) Volume of discharge per each discharge point (in GPD): #001: #002: #003: #004 4) Please check the type of chemical [s] added to the wastewater for treatment, per each separate discharge point (if applicable, use separate sheet): ❑ Chlorine ❑ Biocides W11corrosion inhibitors ❑ Algaecide ❑ Other ❑ None 5) If any box in item (4) above [other than None] was checked, a completed Biocide 101 Form and manufacturers' information on the additive must be submitted to the following address for approval: NC DENR / DWQ / Environmental Sciences Section Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699-1621 6) Is there any type of treatment be. g provided to the wastewater before discharge (i.e., retention ponds, settling ponds, etc.)? ❑ Yes No (If yes, please include design specifics (i.e., design volume, retention time, surface area, etc.) with submittal package. Existing treatment facilities should be described in detail. ) 7) Discharge Frequency: a) The discharge is: ❑ Continuous 9?f Intermittent ❑ Seasonal* i) If the discharge is intermittent, describe when the discharge will occur: Da - /i z a fi Vel'lo(,45 t"rne,5 ii) *Check the month(s) the discharge occurs: �an Or/Feb R&ar. Apr [ May 2(Jun t�Jul In Aug. IdSept. LI Oct. [ Nov. ICJ(Dec. b) How many days per week is there a discharge? 7 c) Please check the days discharge occurs: IdSat. dSun. M" Mon. EE%e. IE Wed. C+(Thu. C9/Fri Additional Application Requirements: The following information must be included in duplicate [original + 1 copy] with this application or it will be returned as incomplete. ➢ Site map. If the discharge is not direarly t a . tr ,m, . =' -- -- - -yam -" s - - - �r .._ be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point. ii r « ap:pracaiion will be submitted by a consulting engineer (or engineering firm), include documentation from the Permittee showing that the NCG500000 renewal application consultant submitting the application has been designated an Authorized Representative of the applicant. Certification I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing:.— 0 C & � C50 Ue r Title: Ur ce - f 1'z.5i Jejj (Signature of Applicant) North Carolina General Statute 143-215.6 b (i) provides that: RE i i r V r - Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan or other document filed or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies: tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Artide, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed sic months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) This Notice of Renewal Intent does NOT require a separate fee The. oernRt€ed faciiity already ;mays an annual fee for coverage under NCG500000 Mail the original and one copy of the entire package to: Mr. Charles H. Weaver NC DENR / DWQ / N]PDES 1617 Mail. Service Center Raleigh, North Carolina 27699-1617 Shaver Wood Products, Inc. NOI NCG500000 Page 1 3) Description of Discharge d) Volume of Discharge 1) Boiler is used tosupply stream to two dry kilns. It is manually blown down once per day for eight seconds. Maximum volume of discharge is estimated to be 35-gallons. The boiler is not operated unless the kilns are operating. 2) Two dry kilns are typically charged and operated ten times per year. The batch cycle is. typically 7 days. The kilns occasionally produce condensate when softwood is dried. The condensate from both kilns discharges to the ground surface. The condensate is most likely to occur at the beginning of the batch cycle. Condensate volume estimate is 1 —10-gallons/hour worst. case maximum. 4) Corrosion Inhibitors Material Safety Data Sheets for the four corrosion inhibitors used. by Shaver are included in attachment A. The chemicals used are manufactured by Anderson Chemical company, Inc. of Macon, Georgia. ANCO-OX 1040 ANCOTREAT 1190 ANCOTREAT 1200 ANCOSTREAM 2000 According to Anderson Chemical Company, Inc., the ANCOSTREAM 2000 is a steam corrosion inhibitor. The active ingredient in the chemical (morpholine) should be volatized in the boiler and should not be present in the blow down in significant quantities. 7) Discharge Frequency a) i) Boiler -eight second manual blowdown every 24 hours which typically occurs approximately 70 times per year Dry kilns -discharge presence dependent on type of wood dried b) Boiler -eight second manual blowdown every 24 hours which typically occurs approximately 70 times per year Dry kilns -discharge presence dependent on type of wood dried Shaver Wood Products, Inc. NOi NCG500000 Page 2 14) Aftematives to. Direct Discharge a) Connection to a Regional Sewer Collection System The sanitary sewer system from the Town of Cleveland does not extend to the site. Should sanitary sewer become. available, connection to the system maybe possible with appropriate notification and permitting. b) Subsurface disposal (including nitrification field, infiltration gallery, injection wells, spray irrigation, etc.) The office building on site is currently the only building served by a subsurface disposal system treating sanitary waste. Connecting the boiler blow down and kiln condensate to the existing subsurface system would be difficult due to the piping distances required and heavy vehicular and equipment traffic on the site. The boiler blowdown and kiln condensate currently discharge to the ground surface. Due to the relatively flat nature of the site, the wastewaters typically infiltrate the ground surface. It is possible during a rain event that the wastewaters could be conveyed by. sheet flow to a drainage swale in the western portion of the site. The swale intersects an intermittent stream in the wooded area west of the site. BIOCIDEICHEMICAL TREATMENT WQRKSHEET-FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. Facility Name Shaver Wood Products/ Inc. NPDES # NC G560596 Outfali # g County Rowan Receiving Stream Unnamed Tri hni-ary of Froirth Creep 7QI O.N,Za (Cfs) *Boiler Dischar (All above information supplied by the Division of Water Quality) does not reach any surface we What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water body? A.D.D. _ .154 (n M.G.D.) Please calculate the Instream Waste Concentration (iWC in percent) of this discharge using the data entered above. (A.D.D.) X 100 (154) X 100 _ % I'�111C = (7QIO)(O.646) + (A.D.D) ( )(0.646) + (154) This value QWC) represents the waste concentration to the receiving stream during low flow conditions. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Ancotreat 1190 Please list the active ingredients and percent composition: Sodium Hydroxide 29; % a� What feed or dosage rate (D.R.) is used In this application? The units must be converted to maximum grams of whole product used in a 24hr period. D.R.= 175.6 grams124hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X 1 oaf. water X 8.34 lbs. X specifcZMvity of product X 453.59c. . 128 fl. oz. 1 gal. water 1.3 1 ib. i Shaver. Wand DrnA�ini' G � T,L�I� NPDES #: NC-GEQaS ati _ Facility Name: a — Choose the lowest LC50/EC50 listed above: Enter the LCSo/EC50: If the half life (H.L.) is less than 4 days,: perform the following calculation Regulated Limitation = 0.05 x LC50 = mg/I If the half life (H.L.) is greater than or equal to 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC50 = mg/I Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: mg/liter From Part II enterthe receiving stream concentration: mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Person in Responsible Charge Chad Shav Name (Print) Signature Date Person Completing This Worksheet (If different from above) Nbme (Print) � wo0 �v �gnature Date Please submit to: Division of Water Quality Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699-1621 Contact info: Cady Moore (cindy.a.moore@ncmaU.net) or John Giorgino oohn.giorgino@ncmail.net) D. W. Q. Form 101 (612000) FacilityName: Shaver Wood Products, Inc. NPDES # NC G500596 Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) -Volume= Q,QQ1269 million gallons .1 What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. What is the decay rate (D.K) of the; product? If unknown, assume no decay (D.K=O) and proceed to asterisk The degradation must be stated at pH level within 112 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data H.L. = Days The decay rate is equal to H1L X 0.69 = =Decay Rate (D.K) Calculate degradation factor (D.F.). This is the first order loss coefficient * D.F. _ (Volume) + (D.K) _ �—� + Calculate Steady State Discharge Concentration: Dischg Corte. _ (D.F.)(Vollume)(3785) _ ( )( ))(3785). Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) mg/I (Dischg. Conc.) x (IWC%) _ ( ) x { ) _ mg/l 100 - 100 Receiving Stream Concentration III. Calculate regulated limitation. List all LC50 and EC50 data available for the whole product according to the following columns. (Note that units should be in mgll). Please provide copies of the sources of -this data Organism Test Duration LC50/EC50 (mall) PA �.d Lociler rl k S"cv .56 s �I C . e 5 - in Pry 7 %63-s I-A4 L vvnaE is Ene rrame or ire wme proaucE cnemicai trearmem proposea ror use rn Erie uiscnaiye iaenEuieu ui ran If Ancostream 2000 Please list the active ingredients and percent composition: ,Amine PAM-nr (Mnrnhljne) 20 % What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24hr period. D.R.= 136 _ a grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X 1 gal. water X 8.34 lbs. X specific gravity of product X 453.59g. 128 fl. oz. 1 gal. water 1.01 1 lb. ��. m idl m5 uric irdrne or me wnoie proauct cnemicai treatment proposes Tor use in the aiscnarge iaenttnea in Hart r? Ancotreat 1200 Please list the active ingredients and percent composition: Phi phatg % What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24hr period. D.R.= �� grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The.formula for this conversion is: Grams of product = fluid oz. of product X 1 gal. water X 8.34 lbs. X specific gravity of product X 453.59p• 1281 oz. 1 gal. water 1.32. 1 lb. II. vunac is ine name OTule wnuie piuuUcl cnunn4`dl IIUMIICIR FA VPV0VU IVi uaG m 111G VIJVIIQI�G IVVUNuvV lu : G:l :: Anco-Ox 1040 - Please list the active Ingredients and percent composition: Sodium Sulfite 19 % What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24hr period. D.R.= 91, K-24 grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X 1 gal. water X 8.34 lbs. X specific gravity of product X 453.59g. 128 fl. oz. 1 gal. water 1.17 . 1 lb. 114"T Material Safety Data Sheet � t3lY�sior� �;r c3t�+�n-s��ar� ins ANCOO A Division of Chem Aqua, Inc. DATE PREPARED: 9/29/1989 P.O. Box 4507 MACON, GA 31208 REVISION DATE: 2/28/1994 Ph: (478) 803-6100 Fax: (478) 803-6170 ISSUE DATE: 9/28/2005 CHEMTREC: (800) 424-9300 PRODUCT NUMBER: 1040 SECTION I - IDENTIFICATION PRODUCT NAME: ANCO-OX 1040 CHEMICAL NAME: Aqueous Solution: Catalyzed Sodium Bisulfate CHEMICAL FAMILY: Reducing Agent FORMULA: Mixture MA SECTION II - HAZARDOUS INGREDIENTS CAS NUMBER HAZARD DATA: 7631905 1 TWA/TLV =1.2 n This product contains no known or suspected carcinogens. SECTION III - PHYSICAL DATA pH: 6.8 - 7.8 VAPOR PRESSURE: N/A SPECIFIC GRAVITY: 1.10 -1.20 APPEARANCE: Clear, Pink Liquid BOILING POINT: 212°F VAPOR DENSITY(AIR=1): N/A SOLUBILITY IN WATER: Complete ODOR: Slight EVAPORATION RATE (_ 1): N/A VOLATILITY INCLUDING WATER: 75 - 80% SECTION IV - FIRE AND EXPLOSION DATA FLASH POINT: NONE FLAMMABLE LIMITS AIR (% by Volume): NA AUTOIGNITION TEMPERATURE: Non -Flammable EXTINGUISHING MEDIA: NA FIRE FIGHTING PROCEDURES: Firefighters should wear full protective clothing and use self contained breathing r4 apparatus. Thermal decomposition may yield oxides of sulfur (SOX). UNUSUAL FIRE AND EXPLOSION HAZARDS: Thermal decomposition may yield oxides of sulfur (SOX) SECTION V - REACTIVITY DATA STABILITY: Stable CONDITIONS TO AVOID: Under normal- conditions, the material is stable. HAZARDOUS POLYMERIZATION: Does Not Occur INCOMPATIBILITY: Avoid contact with acids and strong oxidizers; liberates S02 in presence of acid. HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition may yield oxides of sulfur (SOX) SECTION VI - HEALTH DATA THRESHOLD. LIMIT VALUE: No TLV established MEDICAL CONDITION AGGRAVATED: INHALATION: Inhaiation may cause severe irritation to mucous membranes. INGESTION: Ingestion may cause irritation to the stomach due to the liberation of sulfurous acid. EYE CONTACT. Contact with eyes may cause severe irritation, redness and swelling. SKIN CONTACT: Contact with skin may cause severe irritation, redness and dermatitis. Page 1 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. Material Safety Data Sheet SECTION VII FIRST AID INHALATION: Remove subject to fresh air. If discomfort persists, seek medical attention. INGESTION: Drink a large amount of water. If discomfort persists, seek medical attention. EYE CONTACT: Immediately flush eyes with a large amount of water for at least 15 minutes. Washing eyes within one minute is essential to achieve maximum effectiveness. Seek medical attention immediately. SKIN CONTACT: Immediately flush contacted area with a large amount of water. Remove contaminated clothing and wash before reuse. SECTION VIII EMPLOYEE PROTECTION VENTILATION REQUIREMENTS: Local Exhaust - Preferred RESPIRATORY PROTECTION: Not required under normal handling conditions. If S-02 is present, use a sulfur dioxide or acid gas cartridge respirator. PROTECTIVE CLOTHING: When handling, wear full protective clothing including goggles or face shield, impermeable boots, rubber gloves, and coveralls or rubber apron. An emergency eyewash and shower should be accessible in work area. SECTION IX - SPILL AND DISPOSAL DATA SPILL: Confine spill. Dilute with water and flush to waste with excess water. WASTE DISPOSAL: Dispose of in accordance with local, state, and federal regulations for liquid and solid wastes. SECTION X - TRANSPORTATION DATA PROPER SHIPPING NAME: BISULRTES, AQUEOUS SOLUTIONS, N.O.S., UN2693 (SODIUM BISULRTE) HAZARD LABEL: CORROSIVE PACKING GROUP: III SECTION XI - OTHER REGULATORY INFORMATION HMIS HEALTH: 2 HMIS FLAMMABILITY: 0 HMIS REACTIVITY: 0 HMIS PERSONAL PROTECTION: X SECTION XII - ADDITIONAL PRECAUTIONARY INFORMATION Protect containers from extreme temperature conditions. When in storage, be sure this label is clearly visible. Store at temperatures above 32 degrees F. Do not get in eyes, an skin or on clothing. Keep out of reach of children. Handle with care. Avoid eye and skin contact. MSDS.1040 PREPARED BY: Kiran B. Jain, Ph.D e4 Page 2 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. a'�� Material Safety- Data Sheet A t3f bionorChwwr qw, b= ANC®® A Division of Chem -Aqua, Inc. DATE PREPARED: 3/1311995 P O. Box 4507 MACON, GA,. 31208, REVISION DATE: 61V2006 Ph: (478) 803-6100 Fax: (478) 803-6170 ISSUE DATE: 6/612006 CHEMTREC: (800) 424-9300 PRODUCT NUMBER: 1190 SECTION I - IDENTIFICATION PRODUCT NAME: ANCOTREAT 1190 CHEMICAL NAME: Aqueous Solution: Sodium Hydroxide; Natural Polymers CHEMICAL FAMILY: Alkalinity Builder FORMULA: Proprietary Formulation MATERIAL: Sodium SECTION II - HAZARDOUS INGREDIENTS CAS NUMBER HAZARD DATA: TWA/TLV = 2 mg/m' (c OSHWACGIH LDso = 240 mg/kg (rat) This product contains no known or suspected carcinogens. SECTION III - PHYSICAL DATA PH: 13.0-14.0 VAPOR PRESSURE: N/A SPECIFIC GRAVITY: 1.28 -1.32 APPEARANCE: Reddish -Brown Liquid BOILING POINT: 238°F VAPOR DENSITY(AIR=1): N/A SOLUBILITY IN WATER: Complete ODOR: None to slight EVAPORATION RATE (_= f ): N/A VOLATILITY INCLUDING WATER: 70 - 72% SECTION IV - FIRE AND EXPLOSION DATA FLASH POINT: NONE FLAMMABLE LIMITS AIR (% by Volume): NA AU.TOIGNITION TEMPERATURE: Non -Flammable EXTINGUISHING MEDIA: NA FIRE FIGHTING PROCEDURES: Material will not bum. Firefighters should wear full protective clothing and use self-contained breathing apparatus. UNUSUAL FIREAND EXPLOSION HAZARDS: N/A SECTION V - REACTIVITY DATA CONDITIONS TO AVOID: Under normal conditions, the material is stable. HAZARDOUS POLYMERIZATION: Does Not Occur INCOMPATIBILITY: Avoid contact with aluminum, tin, zinc, or magnesium; leather or wool; strong acids. HAZARDOUS DECOMPOSITION PRODUCTS: May liberate hydrogen I in contact with aluminum, zinc, or magnesium SECTION A - HEALTH DATA THRESHOLD LIMITVALUE: No TLV established MEDICAL CONDITION AGGRAVATED: INHALATION: Inhalation can cause mild irritation of the mucous membranes to severe pneumonitis depending upon severity of exposure. INGESTION: Ingestion may cause severe bums and complete perforation of mucous membranes of the mouth, throat and stomach. May be fatal if swallowed. Page 1 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. Material Safety Data Sheet EYE CONTACT:- Destructive to -eye tissue on, contact. Will cause severe bums. May cause blindness. SKIN CONTACT: Destructive to skin tissues contacted; may produce severe bums. SECTION VII FIRST AID INHALATION: Remove subject to fresh air. Seek medical attention. INGESTION: Do not induce vomiting. Give a large quantity of water. Give milk or Milk of Magnesia. Seek medical attention immediately. EYE CONTACT: Immediately flush eyes with a large amount of water for at least 15 minutes. Washing eyes Within one minute is essential to achieve maximum effectiveness. Seek medical attention immediately. SKIN CONTACT: Immediately flush contacted area with a large amount of water. Remove contaminated clothing and wash before reuse. SECTION Vill EMPLOYEE PROTECTION VENTILATION REQUIREMENTS: Mechanical (General) - Acceptable RESPIRATORY PROTECTION: Not required under normal handling conditions, goggles with face shield, rubber PROTECTIVE CLOTHING: When handling, wear full protective clothing including gloves, boats and apron. An emergency eye wash and shower should be accessible in work area. ADDITIONAL MEASURES: Not Established SECTION IX - SPILL AND DISPOSAL DATA SPILL: Contain spill. Dilute with large quantity of water and neutralize with dilute acid. Flush to waste with excess water. Wear recommended protective clothing and equipment. WASTE DISPOSAL: Dispose of in accordance with local, state, and federal regulations. SECTION X - TRANSPORTATION DATA PROPER SHIPPING NAME: SODIUM HYDROXIDE SOLUTION, UN 1824 HAZARD LABEL: CORROSIVE DOT LABEL REQUIRED PACKING GROUP: II SECTION XI - OTHER REGULATORY INFORMATION HMIS HEALTH: 3 HMIS FLAMMABILITY: 0 HMIS REACTIVITY:1 HMIS PERSONAL PROTECTION: X SECTION XII - ADDITIONAL PRECAUTIONARY INFORMATION Do not transfer to aluminum or galvanized containers. Protect containers from extreme temperature conditions. Do not get in eyes, on skin or an clothing. Keep out of reach of children. Handle with care. Avoid eye and skin contact. MSDS I ISO PREPARED BY: Kiran B. Jain, Ph.D Page 2 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. NMaterial Safety Data Sheet iP4A � t3Fylsiorr � �-s��ee�. Tn� ANCO® A Division of Chem -Aqua, Inc.. DATE PREPARED: 9/29/1989 P.O. Box 4507 MACON, GA 31208 REVISION DATE: 8/21/1992 Ph: (478) 803-6100 Fax: (478) 803-6170 ISSUE DATE: 9/28/2005 CHEMTREC: (800) 424 9300 PRODUCT NUMBER: 1200 SECTION I - IDENTIFICATION PRODUCT NAME: ANCOTREAT 1200 CHEMICAL NAME: Aqueous Solution: Sodium Polyphosphate CHEMICAL FAMILY: Inorganic Phosphate FORMULA: (NaP03)n.Na2O SECTION II - HAZARDOUS INGREDIENTS MATERIAL: CAS NUMBER HAZARD DATA: This product does not contain any hazardous ingredients or known or suspected carcinogens. SECTION III - PHYSICAL DATA pH: 5.0 - 6.5 VAPOR PRESSURE: like Water SPECIFIC GRAVITY: 1.30 -1.33 APPEARANCE: Clear, Colorless Liquid BOILING POINT.• NA VAPOR DENSITY(AIR=1): Like Water SOLUBILITY IN WATER: Complete ODOR: None EVAPORATION RATE (= 1): N/A VOLATILITY INCLUDING WATER: 65 - 70% SECTION IV - FIRE AND EXPLOSION DATA FLASH POINT: NONE FLAMMABLE LIMITS AIR (% by Volume): NA AUTOIGNITION TEMPERATURE: Non -Flammable EXTINGUISHING MEDIA: NA FIRE FIGHTING PROCEDURES: Material will not bum. self-contained breathing apparatus. 0 UNUSUAL FIRE AND EXPLOSION HAZARDS: None. Firefighters should wear full protective clothing and use SECTION V - REACTIVITY DATA STABILITY: Stable CONDITIONS TO AVOID: NA HAZARDOUS POLYMERIZATION: Does Not Occur INCOMPATIBILITY: No chemical incompatibilities. HAZARDOUS DECOMPOSITION PRODUCTS: None SECTION VI - HEALTH DATA THRESHOLD LIMIT VALUE: No TLV established MEDICAL CONDITION AGGRAVATED: INHALATION: Inhalation may cause irritation of the mucous membranes. INGESTION: Ingestion may cause irritation to the mucous membranes and stomach. EYE CONTACT: Contact with eyes may cause irritation. SKIN CONTACT: Contact with skin may cause irritation. Page 1 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. Material Safety. Data Sheet Af SECTION VII FIRST AID INHALATION: Remove subject to fresh air.. INGESTION: Drink a large amount of water. If discomfort persists, seek medical attention. EYE CONTACT: Flush eyes with dean water for 15 minutes. If initation persists, seek medical attention. SKIN CONTACT: Flush contacted area with water. SECTION Vlll EMPLOYEE PROTECTION VENTILATION REQUIREMENTS: Mechanical (General) -Acceptable RESPIRATORY PROTECTION: Not required under normal handling conditions. PROTECTIVE CLOTHING: When handling, wear full protective clothing including goggles or face shield, impermeable boots, rubber gloves and coveralls or rubber apron. SECTION IX- SPILL AND DISPOSAL DATA SPILL: Confine spill. Dilute with water and flush to waste with excess water. WASTE DISPOSAL: Dispose of in accordance with local, state, and federal regulations for liquid and solid wastes., SECTION X-TRANSPORTATION DATA PROPER SHIPPING NAME: NONHAZARDOUS. HAZARD LABEL: NO DOT LABEL REQUIRED SECTION XI - OTHER REGULATORY INFORMATION HMIS HEALTH:1 HMIS FLAMMABILITY: 0 HMIS REACTIVITY: 0 HMIS PERSONAL PROTECTION: X SECTION XII -ADDITIONAL PRECAUTIONARY INFORMATION Protect containers from extreme temperature conditions. When in storage, be sure this label is clearly visible. Store at temperatures above 32 degrees F. Do not get in eyes, on skin or on clothing. Keep out of reach of children. Handle with care. Avoid eye and skin contact. MSDS 1200 PREPARED BY: Kiran B. Jain, Ph.D Page 2 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. . .-M. n.vvu i W. W kau onGrCi ruBu. 41V Lldwl I VWIGUUV I V.uv.Vu rvvl VU 04AN Material Safety Data Sheet 33FyEs' atChowAcfutr, Tim ANCOO A Division of Chem' Aqua, Inc, DATE PREPARED: 9129/1989 P.O. Box 4507 MACON, GA 31208 REVISION DATE: 4/27/2006 Ph: (478) 803-6100 Fax : (478) 803-6170 ISSUE DATE: 5111/2006 CHEMTREC: (800) 424-9300 PRODUCT NUMBER: 2000 SECTION I - IDENTIFICATION PRODUCT NAME: ANCOSTEAM 2000 CHEMICAL NAME: Aqueous Solution: Morpholine CHEMICAL FAMILY: Neutralizing Amine FORMULA: C4H9N0 SECTION 11 - HAZARDOUS INGREDIENTS MATERIAL: CAS NUMBER HAZARD DATA: Morpholine 110918 TLV = 20 ppm LD5 =1glkg (rat) . This product contains no known or suspected carcinogens. SECTION III - PHYSICAL DATA pH: 11.0 -11.8 VAPOR PRESSURE: NIA SPECIFIC GRAVITY: 1.01 -1.03 APPEARANCE: Clear to slightly tan BOILING POINT: 216OF VAPOR DENSITY(AIR=1): l4jWd SOLUBILITY IN WATER: Complete ODOR: Slight ammoniacal EVAPORATION RATE (_=1): N/A VOLATILITY INCLUDING WATER: 100% SECTION N - FIRE AND EXPLOSION DATA FLASH POINT: 144°F (P.M.C.C.) FLAMMABLE LIMITS AIR (% by Volume): N1E AUTOIGNITION.TEMPERATURE: N1E EXTINGUISHING MEDIA: Foam, CO2i Dry Chemical FIRE FIGHTING PROCEDURES: If involved in fires, thermal decomposition may yield ammonia and oxides of carbon. Firefighters should wear full protective clothing and use self contained breathing apparatus. UNUSUAL FIRE AND EXPLOSION HAZARDS: Thermal decomposition may yield ammonia and oxides of carbon and nitrogen (NOx). SECTION V - REACTIVITY DATA STABILITY: Stable CONDITIONS TO AVOID: Under normal conditions, the material is stable. HAZARDOUS POLYMERIZATION: Does Not Occur INCOMPATIBILITY: Avoid contact with acids, ammonium compounds, reducing agents (particularly cyanides), thiocyanates, thiosulfate, and certain organics. Contact with concentrated mineral acids and strong oxidizers may result in violent reactions. HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition may yield ammonia and oxides of carbon and nitrogen (NOx). SECTION VI - HEALTH DATA THRESHOLD LIMIT VALUE: No TLV established MEDICAL CONDITION AGGRAVATED: Page 1 of 2 This fax was sent from A to.a Division of ChemAqua, Inc. Material Safety Data Sheet INHALATION: Inhalation may cause irritation of the upper respiratory tract and lungs. Excessive exposure may also cause injury to lungs, liver and kidneys. INGESTION: Ingestion may cause gastrointestinal irritation or ulceration and bums to the mouth and throat. EYE CONTACT: Contact with eyes may be extremely irritating and result in permanent eye injury. SKIN CONTACT: Contact with skin may cause severe damage with bums and blistering. SECTION VII FIRST AID INHALATION: Remove subject to fresh air, If breathing is difficult, administer oxygen and seek medical attention. INGESTION: Do not induce vomiting. Give a large quantity of water. Give milk or Milk of Magnesia. Seek medical attention immediately. EYE CONTACT: Immediately flush eyes with a large amount of water for at least 15 minutes. Washing eyes within one minute is essential to achieve maximum effectiveness. Seek medical attention immediately. SKIN CONTACT: Immediately flush contacted area with a large amount of water. Remove contaminated clothing and wash before reuse. NOTE TO PHYSICIAN: None SECTION Vlll EMPLOYEE PROTECTION VENTILATION REQUIREMENTS: Local Exhaust - Preferred RESPIRATORY PROTECTION: If product is used in a poorly ventilated area, use a NIOSH approved respirator with a cartridge suitable for organic/ammonia vapors. PROTECTIVE CLOTHING: When handling, wear full protective clothing including goggles with face shield, rubber gloves, boots and apron. An emergency eye wash and shower should be accessible in work area. SECTION IX - SPILL AND DISPOSAL DATA SPILL: Contain spill. Collect spilled material with an inert absorbent such as sand, sawdust or vermiculite. Scoop up and place in an appropriately marked container for.proper disposal. Wear recommended protective clothing and equipment. WASTE DISPOSAL: Liquid may be disposed of by incineration, absorbed material may be disposed of in a secured landfill in accordance with local, state and federal regulations. RCRA STATUS: Not Established SECTION X - TRANSPORTATION DATA PROPER SHIPPING NAME: CORROSIVE LIQUIDS, FLAMMABLE, N.O.S., UN2920 (CONTAINS NUMMLWL CORROSIVE AND FLAMMABLE PACKING GROUP: II REPORTABLE QUANTITY: Not Established SECTION Xl - OTHER REGULATORY INFORMATION TSCA STATUS: This product contains components that are listed on the TSCA inventory. CLEAN WATER ACT: Not Listed HMIS HEALTH: 2 HMIS FLAMMABILITY: 2 HMIS REACTIVITY: 0 HMIS PERSONAL PROTECTION: X SECTION XII - ADDITIONAL PRECAUTIONARY INFORMATION Protect containers from extreme temperature conditions. When in storage, be sure this label is dearly visible. Keep containers sealed when not in use. Do not get in eyes, on skin or on clothing. Keep out of reach of children. Handle with care. Avoid eye and skin contact. Avoid breathing vapors. Wash after each use and shower at the end of work period. Handle with care. Avoid eye and skin contact. Avoid breathing dust. Use extreme care. MSDS 2000 PREPARED BY: Khan B. Jain, Ph.D Page 2 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. -Tc- PI&PER-py Ps 1 "4 r 61 OUTF�tUL N 17ALLJL ®R L DRY LOG I kILN DRY Loo ve CH )p MILL S-rORAc, C OPPICE CF) PARKM QVe. HIGH AY rjo L E cj e p4 51 '—'T'NT9RMTTTeNT <,TRE&M HeAbVvjxj D12AI wfvGcz p - TRVE LTNE Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Division of Water Quality September 13, 2007 M. EM/f'O To: Susan Wilson Western NPDES Program From: Susan Meadows Aquatic Toxicity Unit Subject: Biocide Use Review Shaver Wood Products, Inc. NPDES # NCG500596 Rowan County Coleen H. Sullins, Director Division of Water Quality Shaver Wood Products, Inc. has requested approval of Ancotreat 1190 biocide. This product will be discharged in their Outfall 005 to an unnamed tributary of Fourth Creek. Calculations predict the use of this product, Ancotreat 1190 biocide, at the stated dosage rate, will not cause toxic impacts to aquatic life in the unnamed tributary of Fourth Creek. Therefore, the use of this product in the cooling water system at the Shaver Wood Products, Inc. with the conditions stated above is acceptable. cc: Mr. Anthony Spicer or Mr. Chad Shaver Shaver Wood Products, Inc. 14440 Statesville Blvd Cleveland, NC 27013 Central Files No°e Carolina �llPli��lf North Carolina Division of Water Quality 1621 Mail Service Center Raleigh, NC 27699-1621 Phone (919) 733-9960 Customer Service Internet: www.esb.enr.state.nc.us 4401 Reedy Creek Rd. Raleigh, NC 27607 FAX (919) 733-9959 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper Weaver, Charles From: Sent: To: Subject: Attachments: Importance: RECEIVED/NCDE NR/DWf� UCT_2 1 2015 MOORESM , Weaver, Charles REGIONAL OFFICr Tuesday, October 06, 2015 9:52 AM 'swpjimbo@bellsouth.net' renewal of NCG500596 / Shaver Wood Products NCG50 Final 093015.pdf, Technical Bulletin - NCG500000 2015.doc High The Division has renewed the subject Certificate of Coverage for your facility. Attached you will find the updated version of NPDES General Permit NCG500000, effective 10/1/2015. Discard any previous versions of the General Permit and use this version until further notice. You do not need a reprinted Certificate of Coverage, as the one issued to you in 2012 is still applicable. Thank you for your patience during the longer -than -expected renewal period. If you have any questions about this matter, simply reply to this message. Charles H. Weaver NPDES Unit 1 Weaver, Charles From: Jimbo Shaver <swpjimbo@bellsouth.net> To: Weaver, Charles Sent: Wednesday, October 07, 2015 2:32 PM Subject: Read: renewal of NCG500596 / Shaver Wood Products Your message To: Subject: Read: renewal of NCG500596 / Shaver Wood Products Sent: Wednesday, October 7, 2015 6:32:22 PM (UTC) Monrovia, Reykjavik was read on Wednesday, October 7, 2015 6:31:48 PM (UTC) Monrovia, Reykjavik. 1 Shaver Wood Products 14440 Statesville Blvd Cleveland, NC 27013 Receive Date: Reported: For: Comments: Analytical Results 11 /12/2015 11/19/2015 Boiler Blowdown RECEIVED/NCDI°NRjD Wf .:172015 WOROs MOORESVILLE REGIONAL OFFICE Sample Number Parameter Sample ID Result Unit Method Analyzed Analyst 151112=24-01 - Chemical Oxygen " Boiler-Blowdown 319 mg/L HACH8000 _ J11/112%2015 CL Demand 151112-24-01 Oil and Grease Boiler Blowdown <5.4 mg/L EPA1664RevB 11/17/2015 MD Respectfully submitted, Dena Myers NC Cert #440, NCDW Cert #37755, EPA #NC00909 RECEIVEDINMENR►DWR DEC 17 2915 WORDS [M-CfOpMVUr-- IREGIOUALQVOFtflICE PO Box 228 • Statesville, NC 28687 • 704/872/4697 Page 1 of 2 Condition of Receipt Temp on Sample Number 151112-24-01 Arrival: 2 Parameter Schedule: Oil and Grease Hydrochloric Acid Received on Ice Chemicals in containers, lab Parameter Schedule: Chemical Oxygen Demand Sulfuric Acid Received on Ice Chemicals in.containers, lab PO Box 228 • Statesville, NC 28687 9704/872/4697 Page 2 of 2 Client: c3f� ` �I}�G ;- STATESVILLE ANALYTICAL 122 Court Street • P.O. Box 228 Statesville, NC 28687 (704) 872-4697 Address: I 1 r / /� C: t% L11 e ti. ?� r., .,.0 f jll ', �, Contact Person: f �., Phone # R' , ca � FAX# � � Chain of Custody Record PO # ! Requisitioned by: _ (Time Date) i Customer Sample ID# Lab -ID # Time Sampled (Grab Only) ,. Date Sampled (Grab Only) a 0 E CO Matrix Parameters requested for analysis Sludge w ww ,?� `< I i ( I - I i I Relinquished by: f� �� -,i r Received by: t l 4;-' .ice Relinquished b : q y Received by: Composite Sampling #1: Time begin. am, pm Date _/_/ _ Time end am, pm Date / / Composite Sampling #2: Time begin am, pm Date Time end am, pm Date _____.__ Time am pm Date Pi / l ?/ Sampled by:., _�`.� .+ Time am ,fm pate `�/ i / . _ _ J , ,P Transported by: Time am, pm Date Holding times met: Time am, pm Date _/ /_ Compliance work: Non-compliance work: - Lab Comments: , it e fi 5 hip �� I Shaver Wood Products 14440 Statesville Blvd Cleveland, NC 27013 Receive Date: Reported: For: Comments: Analytical Results 11 /12/2015 11/19/2015 Boiler Blowdown Sample Number Parameter Sample ID Result Unit Method Analyzed Analyst 151112-24-01 Chemical Oxygen Boiler Blowdown 319 mg/L HACH8000 11/12/2015 CL Demand 151112-24-01 Oil and Grease Boiler Blowdown <5.4 mg/L EPA1664RevB-11/17/2015 MD Respectfully submitted, Dena Myers NC Cert #440, NCDW Cert #37755, EPA #NC00909 r PO Box 228 • Statesville, NC 28687 • 704/872/4697 Page 1 of 2 Condition of Receipt Temp on Sample Number 1.51112-24-01 Arrival: 2 Parameter Schedule: Oil and Grease Hydrochloric Acid Received on Ice Chemicals in containers, lab Parameter Schedule: Chemical Oxygen Demand Sulfuric Acid Received on Ice Chemicals in.containers, lab PO Box 228 • Statesville, NC 28687 • 704/872/4697 Page 2 of 2 Client: f1��C,Uf_)( . �0C� pC)r/a". . �r . . SAe . 12CurtStyt- .Box 228 O Statesville; NC 28687 • " Address: { to , 2 ; r (704) 872 4697 Chain of Custody.Rec'ord Contact Person -.Phone �'ic � mac, vC.( # " FAX# I lot i - �? 8 - 9,9°I % 7(� t - ?! 3 - �}3Q / PO # Requisitioned by: (Time I Date) Customer Sample ID# Lab -ID "# Time Sampled Grab Only ( y " Date Sampled (Grab Only) a o " d Matrix Sludgel w Iww F" rameters requested for analysis 5 It 01 ..i. Relinquished"by: Received. by: Relin wished b :. Q Y Received by: Composite 5ampting Time begin Time end' Composite Sampling Time begin. Time end I r U, �' rf. �. _ Time am, prn -Date) fj /2/' 15Sampled by: WA i "1 % -J � Time �1 � "am, pm ' atel LIV / _1 Transported by: .. - f - � � � -Time 'am, pm Date I�- Holding times met:. - Time am, pm Date'; .Compliance work: #1:. am, pm Date _/_/ Non-compliance work:: am, OM Date Lab Comments: : " 1 #2: �. - F" �( 61.131, - am, pm Date I r r!li am,_pm Date Analytical Results Shaver Wood Products RECEIVEDfNCDENRIDWR 14440 Statesville Blvd AUG 17 Z915 Cleveland, NC 27013 \ypROS MOORESVILLE REGIONAL OFFICE Receive Date: 07/24/2015 Reported: 07/31 /2015 For: Boiler Blowdown Comments: Sample -Number Parameter Sample ID -- Result . Unit Method analyzed- Analyst- -- 150724-02-01 Chemical Oxygen 307 mg/L HACH8000 07/24/2015 MD Demand 150724-02-01 Oil and Grease <5.6 mg/L EPA1664RevB 07/30/2015 MD Respectfully submitted, Dena Myers NC Cert #440, NCDW Cert #37755, EPA #NC00909 PO Box 228 • Statesville, NC 28687 9704/872/4697 Page 1 of 2 Condition of Receipt Temp on Sample Number 150724-02-01 Arrival: 2 Parameter Schedule: Oil and Grease Hydrochloric Acid Received on Ice Chemicals in containers, lab Parameter Schedule: Chemical Oxygen Demand Sulfuric Acid Received on Ice Chemicals in containers, lab PO Box 228 • Statesville, NC 28687 •704/872/4697 Page 2 of 2 Client: g' ri7 0 U r' � � t�(7I � 1�! �� �tr Cr ly: � � i � �" STATESVILLE ANALYTICAL 122 Court Street • P.O. Box 228 Address:. Statesville, NC 28687 - (704) 872-4697 C; 70/3 Contact Person: Phone # FAX# Chain of Custody Record PO # Requisitioned by: (Time ; i Date) Customer Sample ID# Lab -ID # Time Sampled (Grab Only) Date Sampled (Grab Only) a a Matrix Parameters requested for analysis sludge w W30 Pm i ;ICJ t'!'.. Ai Relinquished by: !_:.�� �`' '_�� i ._:���- Time��%ram +aim, pm Date 9_/ Sampled by: Received by: d.�. i., e' ; .:-__->'�M Timer a �� yam; pm Date, Transported by: Relinquished by: i i Time am, pm Date: /_ Holding times met: Received by: i Time am, pm Date Compliance work: Composite Sampling #1: I ; Time begin am, pm Date _/_/ I i Non-compliance work: Time end am, pm Date _/_/ Lab Comments: � Composite Sampling #2: r��r LR 1 d+y .n Time begin am, -pm Date _/ /_ `-j �' 1 !; f ken 9 iti'm 6 o Time end am, pm Date Analytical Results RECEIVEDINCDENRIDWR Shaver Wood Products. AUG 17 2015 14440 Statesville Blvd WoRos Cleveland, NC 27013 fVlOORESVILLE REGIONAL OFFICE Receive Date: Reported: For: Comments: 07/24/2015 07/31 /2015 Boiler Blowdown Sample Number -Parameter-- - --Sample-ID -- -Result- Unit Method --Analyzed - Analyst- - -- --------------- 150724-02-01 Chemical Oxygen 307 mg/L HACH8000 07/24/2015 MD Demand 150724-02-01 ' Oil and Grease <5.6 mg/L EPA1664RevB 07/30/2015 MD Respectfully submitted, Dena Myers NC Cert #440, NCDW Cert #37755, EPA #NC00909 PO Box 228 • Statesville, NC 28687 • 704/872/4697 Page 1 of 2 Condition of Receipt Temp on Sample Number 150724-02-01 Arrival: 2 Parameter Schedule: Oil and Grease Hydrochloric Acid Received on Ice Chemicals in containers, lab Parameter Schedule: Chemical Oxygen Demand Sulfuric Acid Received on Ice Chemicals in containers, lab PO Box 228 • Statesville, NC 28687 • 704/872/4697 Page 2 of 2 _•4 Client: WOO' �1 1"?� � �' 'v t�(f,P 1 r F;;: l � . � t''t � . - - .� STATESVILLE ANALYTICAL 122 Court Street. • P.O.. Box 228 Statesville;NC 28687 Address::. "�" of ' .. ! " (704) 872-4697 Chain of': . Custody Record Contact Person:' Phone # 7�.Z .'�" C%f l. FAX# -%C�l- f 7 -tj'�L� PO # Requisitioned by: (rme .; . I I "' Date) Customer Sample I¢D# Lab•ID # Time Sa (Grab 061) pled Date Sampled .(Grab only) � . E 0. Matrix Parameters requested for arialysis .' sludge w ww' j l 3 D 0 Or i I - _ t'C) ¢"\.11/1 .W�}V9�.� A3t iiiaSCrZZ Relinquished by, : r d.� time ' `g aim, pm ` Dale. _/_ Sampled by; clpfi D A A1"� i'OMY Received by: d FQ` ' Times ) 9'K9-p m m Da'e `V/ . �- P. {{ : a 1 Transported by: Relinquished by: j Time :am, pm .Daje Holding times. met Received by: . Time am, pm' Dale" - : Compliance rrtpl'ance work: Composite Sampling 0: Time begin am, pm Date _./_% . "' Non-compliance work: Time end am, pm Date Lab comments:. - -Composite Sampling #2:-~��,'��) Time begin .. i ar-n,"pm Date %cr ke n" ctf. !iM'Pi UP Time end am, pm Date _./_/_ i r�i .P. NC®ENR North Carolina Department of Environment and Natural Resources Pat McCrory Donald van der Vaart Governor Secretary June 3, 2015 The Honorable Danny Gabriel, Mayor Town of Cleveland Post Office Box 429 Cleveland, North Carolina 27013 Subject: Notice of Violation Compliance Evaluation Inspection Town of Cleveland WWTP NPDES Permit No. NCO049867 Rowan County Tracking #: NOV-2015-PC-0142 Dear Mayor Gabriel: Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on May 21, 2015 by Mr. Wes Bell of this Office. Please inform the facility's Operator -in - Responsible (ORC) of our findings by forwarding a copy of the enclosed report. This report is being issued as a Notice of Violation (NOV) due to the facility's failures to collect influent and effluent composite samples throughout a twenty-four (24) hour period as required by NPDES Permit No. NC0049867. These failures are violations of the subject NPDES Permit and North Carolina General Statute (G.S.) 143-215.1, as detailed in the Influent Sampling and Effluent Sampling Sections of the attached report. Pursuant to G.S. 143-215.6A, a civil penalty of not more than twenty-five thousand dollars ($25,000.00) per violation, per day, may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of any permit issued pursuant to G.S. 143-215.1. It is requested that a written response be submitted to this Office by June 26, 2015, addressing the above - noted violations and the deficiencies noted in Laboratory and Oxidation Ditch Sections of the attached report. In responding, please address your comments to the attention of Mr. Wes Bell. The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact Mr. Bell at (704) 235-2192, or at wes.bell@ncdenr.gov. Sincerely, � GG� Michael L. Parker, Region Supervisor Mooresville Regional Office Water Quality Regional Operations Section Division of Water Resources, DENR Enclosure: Inspection Report cc: Rowan County Health Department MSC 1617-Central Files/Basement Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-16991 Fax: (704) 663-6040 l Customer Service:1-877-623-6748 Internet: www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer — 30% Recycled110% Post Consumer paper FIU= NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Donald van der Vaart Governor Secretary June 24, 2015 The Honorable Danny Gabriel, Mayor Town of Cleveland Post Office Box 429 Cleveland, North Carolina 27013 Subject: Revised Cover Letter Notice of Violation Compliance Evaluation Inspection Town of Cleveland WWTP NPDES Permit No. N00049867 Rowan County Tracking #: NOV-2015-PC-0142 Dear Mayor Gabriel: This Office has attached a revised cover letter for the inspection report on the Town's wastewater treatment plant that was performed on May 21, 2015. The dates on the cover letter regarding the inspection and report issuance were corrected. All dates in the inspection report were correct. Please replace the previous cover letter with the revised cover letter to complete your records on this inspection. Should you have any questions concerning this report, please do not hesitate to contact me at (704) 235- 2192, or at wes.bell@ncdenr.gov. Enclosure: Revised Cover Letter cc: Rowan County Health Department MSC 1617-Central Files/Basement RE Sincerely, Wes Bell, Environmental Specialist Mooresville Regional Office Water Quality Regional Operations Section Division of Water Resources, DENR Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-16991 Fax: (704) 663-60401 Customer Service:1-877-623-6748 Internet: www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer— 30% Recycled110% Post Consumer paper ppppr, RECEIVED/NCDENR/DWR SHAVER WOOD PRODUCTS, INC. JUN 15 2015 14440 Statesville Blvd. Cleveland, NC 27013 WQROS Phone: (704) 278-9291 Fax: (704) 278-9304ApORESVILLE REGIONAL OFFICE June 10, 2015 Mr. Wes Bell NCDENR - Division of Water Quality 610 East Center Avenue, Suite 301 Mooresville, NC 28115 RE: NPDES Permit NCG500000 Certificate Covrage No. NCG500596 Inspection by Marcia Allocco Dear Mr. Bell: During a field inspection on May 12, 2015, Ms. Allocco alerted us to deficiencies in the performance of our permit. She requested a written response by June 30, 2015 detailing the corrective actions that we will implement. The following list describes these actions. 1. The permit dictates sampling twice per year. We' shall endeavor to sample in approximately 6 month intervals. 2. Statesville Analytical shall be instructed to discontinue testing for Chloride. 3. Statesville Analytical shall be instructed to test for chemical oxygen demand (COD). 4. A pH meter was purchased and received from Blue Book Laboratory Supplies as recommended by Statesville Analytical for timely field testing. Arrangements have been made whereby the chemical treatment vendor's representative shall maintain a fresh supply of buffer "solution. Make: Oakton Model: 30 Range: +/- 0.01 pH, +/-1 degree C with auto temperature compensation. If we have over looked any other compliance requirements, please bring them to our attention and we will do our best to remedy them promptly. Respectfully, tva Q/ Wilson Chad Shaver Executive Vice President cc: Marcia Allocco hhh,6, SHAVER WOOD PRODUCTS, INC. 14440 Statesville Blvd. Cleveland, NC 27013 RECEIVED/NCDENR/DWR Phone: (704) 278-9291 Fax: (704) 278-9304 JUN 15 2015 June 10, 2015 WQROS MOORESVILLE REGIONAL OFFICE Mr. Wes Bell NCDENR - Division of Water Quality 610 East Center Avenue, Suite 301 Mooresville, NC 28115 RE: NPDES Permit NCG500000 Certificate Covrage No. NCG500596 - Inspection by Marcia Allocco Dear Mr. Bell: During a field inspection on May 12, 2015, Ms. Allocco alerted us to deficiencies in the performance of our permit. She requested a written response by June 30, 2015 detailing the corrective actions that we will implement. The following list describes these actions. 1. The permit dictates sampling twice per year. We `shall endeavor to sample in approximately 6 month intervals. 2. Statesville Analytical shall be instructed to discontinue testing for Chloride. 3. Statesville Analytical shall be instructed to test for chemical oxygen demand (COD). 4. A pH meter was purchased and received from Blue Book Laboratory Supplies as recommended by Statesville Analytical for timely field testing. Arrangements have been made whereby the chemical treatment vendor's representative shall maintain a fresh supply of buffer solution. Make: Oakton Model: 30 Range: +/- 0.01 pH, +/-1 degree C with auto temperature compensation. If we have over looked any other compliance requirements, please bring them to our attention and we will do our best to remedy them promptly. Respectfully, Wilson Chad Shaver Executive Vice President cc: Marcia Allocco bbbibb, NCDENR North Carolina Department of Environment and Natural Resources Division of Water Resources Pat McCrory Thomas A. Reeder John E. Skvarla, III Governor Director Secretary NOTICE OF RENEWAL INTENT [Required by 15A NCAC 02H .0127(d)]; [term definition see 15A NCAC 02H .0103(19)] Application for renewal of existing coverage under General Permit NCG500000 RECEIVED/NCDENR/DWR Existing Certificate of Coverage (CoQ: ,NCG500596 JUN 19 2015 (Press Tab to navigate form) WQROS MOORESVILLE REGIONAL OFFICE 1) Mailing address of facility owner/operator: (address to which all correspondence should be mailed) Company Name Shaver Wood Products, Inc. Owner Name Richard W. Shaver Street Address 14440 Statesville Blvd. City Cleveland State NC Telephone # 704 - 278 - 9291 Fax # 704 - 278 - 9304 Email Address swpjimbo@bellsouth.net 2) Location of facility producing discharge: Facility Name Shaver Wood Products, Inc. Facility Contact Chad Shaver Street Address 14440 Statesville Blvd. City Cleveland State NC County Rowan Telephone # 704 - 278 - 9291 Fax # 704 - 278 - 9304 Email Address swpjimbo@bellsouth.net 3) Description of Discharge: a) Is the discharge directly to the receiving stream? ZIP Code 27013 - RECEIVEDIDENRIDWR JUN 0 12015 Water Quality Permitting Section ZIP Code 27013 - ❑ Yes ® No — Please submit a site map with the pathway to the potential receiving waters clearly marked. This includes tracing the pathway of the storm sewer to the discharge point, if the storm sewer is the only viable means of discharge. b) Number of discharge outfalls (ditches, pipes, channels, etc. that convey wastewater, from the property): 1 boiler wastewater Page 1 of 3 r ` NCG500000 Renewal Application c) What type of wastewater is discharged? Indicate which discharge points, if more than one. ❑ Non -contact cooling water Outfall (s) #: ® Boiler Blowdown Outfall (s) #: 4 Area J ❑ Cooling Tower Blowdown Outfall (s) #: ❑ Condensate Outfall (s) #: ❑ Other Outfall (s) #: (Please describe "Other"): d) Volume of discharge per each discharge point (in GPD): #001: 30 GPD #002: GPD #003: GPD #004: GPD 4) Please check the type of chemical[s] added to the wastewater for treatment, per each separate discharge point (if applicable, use separate sheet): ❑ Chlorine ❑ Biocides ® Corrosion inhibitors ❑ Algaecide ❑ Other ❑ None If M box other than None is checked, a completed Biocide 101 Form and manufacturers' information on the additive must be submitted to the following address for approval: NC DENR / DWR / Environmental Sciences Section Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699-1621 5) Is there any type of treatment being provided to the wastewater before discharge? (i.e., retention ponds, settlingponds, etc.) ❑ Yes - Please include design specifics (i.e., design volume, retention time, surface area, etc.) with submittal package. Existing treatment facilities should be described in detail. ® No 6) Discharge Frequency: a) The discharge is: ❑ Continuous ® Intermittent ❑ Seasonal i) If the discharge is intermittent, describe when the discharge will occur: Daily at various times. ii) If seasonal, check the month(s) the discharge occurs: ❑ Jan ❑ Feb ❑ Mar. ❑ Apr ❑ May ❑ Jun ❑ Jul ❑ Aug. ❑ Sept. ❑ Oct. ❑ Nov. ❑ Dec. b) How many days per week is there a discharge? 7 c) Please check the days discharge occurs: ® Sat. ® Sun. ® Mon. ® Tue. ® Wed. ® Thu. ® Fri. Page 2 of 3 NCG500000 Renewal Application Additional Application Requirements: The following information must be included in duplicate [original + 1 copy] with this application or it will be returned as incomplete. ➢ Site map. If the discharge is not directly to a stream, the pathway to the receiving stream must be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point. ➢ Authorization for representatives. If this application will be submitted by a consulting engineer (or engineering firm), include documentation from the Permittee showing that the consultant submitting the application has been designated an Authorized Representative of the applicant, per 15A NCAC 02H .0138(b)(1). CERTIFICATION I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: Wilson Chad Shaver Title: Executive Vice President (Please review 15A NCAC 02H .0106(e) for authorized signing officials) -14j bn , LZ&24 May 27, 2015 Signature of Applicant Date Signed North Carolina General Statute § 143-215.613 provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the Commission implementing this Article, shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). 18 U.S.C. Section 1001 provides a punishment by a fine or imprisonment not more than 5 years, or both, for a similar offense. This Notice of Renewal Intent does NOT require a separate fee. The permitted facility already pays an annual fee for coverage under NCG500000. Mail the original and one copy of the entire package to: NC DENR / DWR / Water Permitting Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Attn: Charles Weaver Page 3 of 3 Shaver Wood Products, Inc. NOl NCG500000 Page 1 3) Description of Discharge d) Volume of Discharge 1) Boiler is used. to. supply stream to two dry kilns. It is manually blown down once per day for eight seconds. Maximum volume of discharge is estimated to be 35-gallons. The boiler is not operated unless the kilns are operating. 2) Two dry kilns are typically charged and operated ten times per year. The batch cycle is. typically 7 days. The kilns occasionally produce condensate when softwood is dried. The condensate from both kilns discharges to the ground surface. The condensate is most likely to occur at the beginning of the batch cycle. Condensate volume estimate is 1 —10-gallons/hour worst. case maximum. 4) Corrosion Inhibitors Material Safety Data Sheets for the four corrosion inhibitors. used. by Shaver are included in attachment A. The chemicals used are manufactured by Anderson Chemical company, Inc. of Macon, Georgia. ANCO-OX 1040 ANCOTREAT 1190 ANCOTREAT 1200 ANCOSTREAM 2000 According to Anderson Chemical Company, Inc., the ANCOSTREAM 2000 is a steam corrosion inhibitor. The active ingredient in the chemical (morpholine) should be volatized in the boiler and should not be present in the blow down in significant quantities. 7) Discharge Frequency a) i) Boiler -eight second manual blowdown every 24 hours which typically occurs approximately 70 times per year Dry kilns -discharge presence dependent on type of wood dried b) Boiler -eight second manual blowdown every 24 hours which typically occurs approximately 70 times per year Dry kilns -discharge presence dependent on type of wood dried Shaver Wood Products, Inc. NO[ NCG500000 Page 2 14) Altematives to. Direct Discharge a) Connection to a Regional Sewer Collection System The sanitary sewer system from the Town of Cleveland does not extend to the site. Should sanitary sewer become. available, connection to the system may be possible with appropriate notification and permitting. b) Subsurface disposal (including nitrification field, infiltration gallery, injection wells, spray irrigation, etc.) The office building on site is currently the only building served by a subsurface disposal system treating sanitary waste. Connecting the boiler blow down and kiln condensate to the existing subsurface system would be difficult due to the piping distances required and heavy vehicular and equipment traffic on the site. The boiler blowdown and kiln condensate currently discharge to the ground surface. Due to the relatively flat nature of the site, the wastewaters typically >� infiltrate the ground surface. It is possible during a rain event that the wastewaters could be conveyed by sheet flow to a drainage swale in the western portion of the site. The swale intersects an intermittent stream in the wooded area west of the site. BIOCIDE/CHEMICAL TREATMENT WQRKSHEET-FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. Facility Name Shaver Wood Products, Inc. NPDES # NC G500596 Outfall # .0 N County Rowan Receiving Stream Unnamed mri h„t-Ar-�L of En' rth Creek 7Q10 NI -A (cfs) *Boiler Dischar (All above information supplied by the Division of Water Quality) does not reach any surface wa What is the Average Daily Discharge (ALL.) volume of the water handling systems to the receiving water body? A.D.D. _ .154 (in M.G.D.) Please calculate the instream Waste Concentration (lWC in percent) of this discharge using the data entered above. (A.0. D.) X 100 _ 310 X 100 _ % (7Q10)(0.646) + (A.D.D) — ( )(0.646) + (154) This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. 11. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Ancotreat 1190 Please list the active ingredients and percent composition: Sodiumdroxidg What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24hr period. D.R.= 175.E grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X 1 gal. water X 8.34 lbs. X specifclgravity of product X 453.59c. 128 fl. oz. 1 gal. water 1.3 1 lb. Facility W, Name: shaver nd Prod17cts . Tri , __ NPDES #: NC„CSnnS9F Choose the lowest LC50/EC50 listed above: Enter the LC50/EC50: If the half life (H.L.) is less than 4 days, perform the following calculation. Regulated Limitation = 0.05 x LC50 = mg/I If the half life (H.L.) is greater than or equal to 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC50 = mg/I Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: mg/liter From Part II enter the receiving stream concentration: mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Person in Responsible Charge Chad Shav /J Name (Print) Date Signature Person Completing .This Worksheet (if different from above) Name (Print) ,per 7— ' ignature Date Please submit to: Division of Water Quality Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699-1621 Contact info: Cindy Moore (cindy.a.moore@ncmail.net) or John Giorgino 6ohn.giorgino@ncmail.net) D. W. Q. Form 101 (612000) Facility Name: Shaver Wood Products, Inc. NPDES#: NC G500596 Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) .'•Volume= Q.00 269 million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter NIA. What is the decay rate (D.K) of the product? If unknown, assume no decay (D.K=O) and proceed to asterisk The degradation must be stated at pH level within 112 pH standard unit Mthin handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data H.L. = Days The decay rate is equal to HH L X 0.69 = =Decay Rate (D.K) Calculate degradation factor (D.F.). This is the first order loss coefficient * D.F. = (Volume) + (D.K) _ (�---� + Calculate Steady State Discharge Concentration: Dischg Conc. = (D.R.) - ( ) - mg0 (D.F.)(Volume)(3785) - { )( )(3785) Calculate concentration of biocide instream during low flow conditions (Receiving Stream Concentration) Pschg. Conc.) x (IWC%) _ ( ) x mgll 100 - 100 Receiving Stream Concentration III. Calculate regulated limitation. List all LC50 and EC50 data available for the whole product according to the following columns. (Note that units should be in mg/1). Please provide copies of the sources of this data Organism Test Duration LC50/EC50 (mg/l) D.W..Q. Form 101 (612000) 2 r4 n' s a G aL 5-:�L# J- /--)6 ►,rt,� Jd�bC�i P-� � _ P-*",P 00I (t -,*l C9 • Ancostream 2000 Please list the active ingredients and percent composition: •Amine Factor (Morphline) 20 % What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24hr period. 1 D.R.= lea 4 grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X 1 gal. water X 8.34 lbs. X specific gravity of product X 453.594. 128 fl. oz. 1 gal. water 1.01 1 lb. Ancotreat_ 1200 Please list the active ingredients and percent composition: What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24hr period. D.R.= 710 grams124hr period • Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz_ of product X 1 cal. water X 8.34 lbs. X specific gravity of product X 453.59a. 1281 oz. 1 gal. water 1.32 1 lb. Anco=Qx 1040 Please list the active ingredients and percent composition: Sodium Sulfite 19 % 6�0 What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24hr period. .I D.R.= 2, 524 grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X 1 -gal. water X 8.34 lbs. X specific gravity of product X 453.59g. 128 fl. oz. 1 gal. water 1.17 1 lb. 4NM Material Safety Data Sheet A'06;f'sson a3'C W436-s om, tw ANCe A Division of Chem -Aqua, Inc. DATE PREPARED: P.O. Box 4507 MACON, GA 31208 REVISION DATE: Ph: (478) 803-6100 Fax: (478) 803-6170 ISSUE DATE: CHEMTREC: (800) 4249300 PRODUCT NUMBER: SECTION I - IDENTIFICATION PRODUCT NAME: ANCO-OX 1040 CHEMICAL NAME: Aqueous Solution: Catalyzed Sodium Bisulfite CHEMICAL FAMILY: Reducing Agent FORMULA: Mixture MATERIAL: Sodium Bisulfite SECTION Il - HAZARDOUS INGREDIENTS CAS NUMBER. HAZARD DATA: 7631905 1 TWA/TL.V =1.2 n 9/29/1989 212811994 9/28/2005 1040 This product contains no known or suspected carcinogens. SECTION III - PHYSICAL DATA pH: 6.8 - 7.8 VAPOR PRESSURE: NIA SPECIFIC GRAVITY: 1.10 -1.20 APPEARANCE: ' Clear, Pink Liquid BOILING POINT: 212OF VAPOR DENSITY(AIR=1): NIA SOLUBILITY IN WATER: Complete ODOR: Slight EVAPORATION RATE (,� 1): N/A VOLATILITY INCLUDING WATER: 75 - 80% SECTION IV - FIRE AND EXPLOSION DATA FLASH POINT: NONE FLAMMABLE LIMITS AIR (% by Volume): NA AUTOIGNITION TEMPERATURE: Non -Flammable EXTINGUISHING MEDIA: NA FIRE FIGHTING PROCEDURES: Firefighters should wear full protective clothing and use self contained breathing �r apparatus. Thermal decomposition may yield oxides of sulfur (SOX). UNUSUAL FIRE AND EXPLOSION HAZARDS: Thermal decomposition may yield oxides of sulfur (SOX) SECTION V - REACTIVITY DATA STABILITY: Stable CONDITIONS TO AVOID: Under normal conditions, the material is stable. HAZARDOUS POLYMERIZATION: Does Not Occur INCOMPATIBILITY: Avoid contact with acids and strong oxidizers; liberates S02 in presence of acid. HAZARDOUS DECOMPOSITION PRODUCTS; Thermal decomposition may yield oxides of sulfur (SOX) SECTION VI - HEALTH DATA THRESHOLD. LIMIT VALUE: No TLV established MEDICAL CONDITION AGGRAVATED: INHALATION: Inhalation may cause severe irritation to mucous membranes. INGESTION: Ingestion may cause irritation to the stomach due to the liberation of sulfurous acid. EYE CONTACT: Contact with eyes may cause severe irritation, redness and swelling. SKIN CONTACT: Contact with skin may cause severe irritation, redness and dermatitis. Page 1 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. Material Safety Data Sheet INHALATION: Inhalation may cause irritation of the upper respiratory tract and lungs. Excessive exposure , may also cause injury to lungs, liver and kidneys. INGESTION: Ingestion may cause gastrointestinal irritation or.ulceration and bums to the mouth and throat. EYE CONTACT: Contact with eyes may be extremely irritating and result in permanent eye injury. SKIN CONTACT: Contact with skin may cause severe damage with bums and blistering. SECTION VII FIRST AID INHALATION: Remove subject to fresh air, If breathing is difficult, administer oxygen and seek medical attention. INGESTION: Do not induce vomiting. Give a large quantity of water. Give milk or Milk of Magnesia. Seek medical attention immediately. EYE CONTACT: Immediately flush eyes with a large amount of water for at least 15 minutes. Washing eyes within one minute is essential to achieve maximum effectiveness. Seek medical attention immediately. SKIN CONTACT: Immediately flush contacted area with a large amount of water, Remove contaminated clothing and wash before reuse. NOTE TO PHYSICIAN: None SECTION Vlll EMPLOYEE PROTECTION VENTILATION REQUIREMENTS: Local Exhaust - Preferred RESPIRATORY PROTECTION: if product is used in a poorly ventilated area, use a NIOSH approved respirator with a cartridge suitable for organictammonia vapors. PROTECTIVE CLOTHING: When handling, wear full protective clothing including goggles with face shield, rubber gloves, boots and apron. An emergency eye wash and shower should be accessible in work area. SECTION IX - SPILL AND DISPOSAL DATA SPILL: Contain spill. Collect spilled material with an inert absorbent such as sand, sawdust or vermiculite. Scoop up and place in an appropriately marked container for proper disposal. Wear recommended protective clothing and equipment WASTE DISPOSAL: Liquid may be disposed of by incineration; .absorbed material may be disposed of in a secured landfill in accordance with local, state and federal regulations. RCRA STATUS: Not Established SECTION X - TRANSPORTATION DATA PROPER SHIPPING NAME: CORROSIVE LIQUIDS, FLAMMABLE, N.O.S., UN2920 (CONTAINS NL9WWLWL CORROSIVE AND FLAMMABLE PACKING GROUP. II REPORTABLE QUANTITY: Not Established SECTION XI - OTHER REGULATORY INFORMATION TSCA STATUS: This product contains components that are listed on the TSCA inventory. CLEAN WATER ACT: Not Listed HMIS HEALTH: 2 HMIS FLAMMABILITY: 2 HMIS REACTIVITY: 0 HMIS PERSONAL PROTECTION: X SECTION XII - ADDITIONAL PRECAUTIONARY INFORMATION Protect containers from extreme temperature conditions. When in storage, be sure this label is dearly visible. Keep containers sealed when not in use. Do not get in eyes, on sidn or on clothing:... _ Keep out of reach of children. Handle with care. Avoid eye and skin contact. Avoid breathing vapors. Wash after each use and shower at the end of work period. Handle with care. Avoid eye and skin contact. Avoid breathing ddst. Use extreme care. MSDS 2000 PREPARED BY: Kiran B. Jain, Ph.D Page 2 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. 04AN Material Safety Data Sheet A #3Egtsson or CIMaa>'49aru, bay ANCe A Division of Chem -Aqua, Inc. DATE PREPARED: 3/1311995 P.O. Box 4507 MACON, GA 31208 :. REVISION DATE: 61112006 Ph: (478) 803-6100 Fax: (478) 803-6170 ISSUE DATE: 602066 CHEMTREC: (800) 424-9300 PRODUCT NUMBER: 1190 SECTION I - IDENTIFICATION PRODUCT NAME: ANCOTREAT 1190 CHEMICAL NAME: Aqueous Solution: Sodium Hydroxide; Natural Polymers CHEMICAL FAMILY: Alkalinity Builder FORMULA. Proprietary Formulation MATERIAL: Sodium Hydroxide no known or SECTION Il - HAZARDOUS INGREDIENTS CAS NUMBER HAZARD DATA: 1310732 TWA/TLV = 2 mg/m (+ OSHA/ACGIH LDso = 240 mg/kg (rat) SECTION III - PHYSICAL DATA ing I PH: 13.0-14.0 VAPOR PRESSURE: NIA SPECIFIC GRAVITY: 1.28 -1.32 APPEARANCE: Reddish -Brown Liquid BOILING POINT: 238°F VAPOR DENSITY(A1R=1): NIA SOLUBILITY IN WATER: Complete ODOR: None to slight EVAPORATION RATE (_=!): NIA VOLATILITY INCLUDING WATER: 70 - 72% SECTION IV - FIRE AND EXPLOSION DATA FLASH POINT: NONE FLAMMABLE LIMITS AIR (% by Volume): NA ALrrOIGN1TION TEMPERATURE: Non -Flammable EXTINGUISHING MEDIA: NA FIRE FIGHTING PROCEDURES: Material will not bum. Firefighters should wear full protective clothing and use self-contained breathing apparatus. UNUSUAL FIREAND EXPLOSION HAZARDS: NIA SECTION V - REACTIVITY DATA CONDITIONS TO AV0113: Under normal conditions, the material is stable. HAZARDOUS POLYMERIZATION: Does Not Occur INCOMPATIBILITY: Avoid contact with aluminum, tin, Anc, or magnesium; leather or wool; strong acids. HAZARDOUS DECOMPOSITION PRODUCTS: May liberate hydrogen if in contact with aluminum, zinc, or magnesium SECTION A - HEALTH DATA THRESHOLD UMITVALUE: No TLV established MEDICAL CONDITION AGGRAVATED: INHALATION: Inhalation can cause mild irritation of the mucous membranes to severe pneumonitis depending upon severity of exposure. INGESTION: Ingestion may cause severe bums and complete perforation of mucous membranes of the mouth, throat and stomach. May be fatal if swallowed. Page 1 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. Material. Safety -Data. Sheet Kf SECTION VII FIRST AID INHALATION: Remove subjectto fresh air. INGESTION: Drink a large amount of water. If discomfort persists, seek medical attention. EYE CONTACT: Flush eyes with dean water for 15 minutes. If irritation persists, seek medical attention. SKIN CONTACT: Flush contacted area with water. SECTION VIII EMPLOYEE PROTECTION VENTILATION REQUIREMENTS: Mechanical (General) -Acceptable RESPIRATORY PROTECTION: Not required under normal handling,conditions. PROTECTIVE CLOTHING: When handling, wear full protective clothing including gaggles orface shield; impermeable boots, rubber gloves and coveralls or rubber apron. SECTION IX - SPILL AND DISPOSAL DATA SPILL: Confine spill. Dilute with water and flush to waste with excess water. WASTE DISPOSAL: Dispose of in accordance with local, state, and federal regulations for liquid and solid wastes. SECTION X-TRANSPORTATION DATA PROPER SHIPPING NAME: NONHAZARDOUS. HAZARD LABEL: NO DOT LABEL REQUIRED SECTION XI.OTHER REGULATORY INFORMATION HMIS HEALTH:1 HMIS FLAMMABILITY: 0 HMIS REACTIVITY: 0 HMIS PERSONAL PROTECTION: X SECTION XII - ADDITIONAL PRECAUTIONARY INFORMATION Protect containers from extreme temperature conditions. When in storage, be sure this label is clearly visible. Store at temperatures above 32 degrees F. Do not get in eyes, on skin or on clothing. Keep out of reach of children. Handle with care. Avoid eye and skin contact. MSDS 1200 PREPARED BY: Kiran B. Jain, Ph.D Page 2 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. Wf Material Safety Data Sheet }4 AFyisson sri' r�-stc#u�. � ANCe A Division of Chem -Aqua., Inc. DATE PREPARED: P.O. Box 4507 MACON, GA 31208 ' _ , REVISION DATE: Ph: (478) 803-6100 Fax. (478) 803-6170 ISSUE DATE: CHEMTREC: (800) 424-MO PRODUCT NUMBER: SECTION 1- IDENTIFICATION PRODUCT NAME: ANCOTREAT 1200 CHEMICAL NAME: Aqueous Solution: Sodium Polyphosphate. CHEMICAL FAMILY: Inorganic Phosphate FORMULA: (NaP03)n.Na2O SECTION 11- HAZARDOUS INGREDIENTS MATERIAL: CAS NUMBER HAZARD DATA: productdoesnot contain any hazardous ingredients or known or suspected carcinogens. 9129/1989 8/21/1992 9/28/2005 1200 SECTION III - PHYSICAL DATA pH: 5.0 - 6.5 VAPOR PRESSURE: like Water SPECIFIC GRAVITY: 1,30 -1.33 APPEARANCE: Clear, Colorless Uquid BOILING POINT: NA VAPOR DENSITY(AIR=1): Uke Water SOLUBILITY IN WATER: Complete ODOR: None EVAPORATION RATE (_ 1}: N/A . VOLATILITY INCLUDING WATER: 65 - 70% SECTION IV - FIRE AND EXPLOSION DATA FLASH POINT: NONE FLAMMABLE LIMITS AIR (% by Volume): NA AUTOIGNITION TEMPERATURE: Non -Flammable EXTINGUISHING MEDIA: NA FIRE FIGHTING PROCEDURES: Material will not bum. self-contained breathing apparatus. UNUSUAL FIRE AND EXPLOSION HAZARDS: None, Firefighters should wear full protective clothing and use SECTION V - REACTIVITY DATA STABILITY: Stable CONDITIONS TO AVOID: NA HAZARDOUS POLYMERIZATION: Does Not Occur INCOMPATIBILITY: No chemical incompatibilities. HAZARDOUS DECOMPOSITION PRODUCTS: None SECTION VI - HEALTH DATA THRESHOLD LIMIT VALUE: No TLV established MEDICAL CONDITION AGGRAVATED: INHALATION: Inhalation may cause irritation of the mucous membranes. INGESTION: Ingestion may cause irritation to the mucous membranes and stomach. EYE CONTACT: Contact with eyes may cause irritation. SKIN CONTACT: Contact with skin may cause irritation. Page 1 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. Material Safety Data Sheet W EYE CONTACT:- Destructive to eye tissue on contact. Will cause severe bums. May cause blindness. SKIN CONTACT; Destructive to skin tissues contacted; may produce severe bums. SECTION VII FIRST AID INHALATION: Remove subjectto fresh air. Seek medical attention. INGESTION: Do not induce vomiting. Give a large quantity of water. Give milk or Milk of Magnesia. Seek medical attention immediately. EYE CONTACT: Immediately flush eyes with a large amount of water for at least 15 minutes. Washing eyes within one minute is essential to achieve maximum effectiveness. Seek medical attention immediately. SKIN CONTACT: Immediately flush contacted area with a large amount of water. Remove contaminated clothing and wash before reuse. SECTION V II EMPLOYEE PROTECTION VENTILATION REQUIREMENTS: Mechanical (General) - Acceptable RESPIRATORY PROTECTION: Not required under normal handling conditions, goggles with face shield, rubber PROTECTIVE CLOTHING: When handling, wear full protective clothing including gloves, boots and apron. An emergency eye wash and shower should be accessible in work area. ADDITIONAL MEASURES: Not Established SECTION IX - SPILL AND DISPOSAL DATA SPILL: Contain spill. Dilute with large quantity of water and neutralize with dilute acid, Flush to waste with excess water. Wear recommended protective clothing and equipment. . WASTE DISPOSAL: Dispose of in accordance with local, state, and federal regulations. SECTION X - TRANSPORTATION DATA PROPER SHIPPING NAME: SODIUM HYDROXIDE SOLUTION, UN 1824 HAZARD LABEL. CORROSIVE DOT LABEL REQUIRED PACKING GROUP: II SECTION XI - OTHER REGULATORY INFORMATION HMIS HEALTH: 3 HMIS FLAMMABILITY: 0 HMIS REACTPATY:1 HMIS PERSONAL PROTECTION: X SECTION XII - ADDITIONAL PRECAUTIONARY INFORMATION Do not transfer to aluminum or galvanized containers. Protect containers from extreme temperature conditions. Do not get in eyes, on skin or on clothing. Keep out of reach of children. Handle with care. Avoid eye and skin contact. MSDS 1190 PREPARED BY: Kiran B. Jain, Ph.D Page 2 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. ' OtAN� A 33fvtssoxr or Chwo-Agmr, bm Material Safety Data Sheet ANCO® A Division of Chem -Aqua, Inc, DATE.PREPARED: P.O. Box 4507 MACON, GA 31208 REVISION DATE:! Ph. (478) 803-6100 Fax: (478) 803-6170 ISSUE DATE: . CHEMTREC: (800) 424MO PRODUCT NUMBER: SECTION 1- IDENTIFICATION PRODUCT NAME: ANCOSTEAM 2000 CHEMICAL NAME: Aqueous Solution: Morpholine CHEMICAL FAMILY: Neutralivng Amine FORMULA: C4H9N0 MATERIAL: SECTION II - HAZARDOUS INGREDIENTS CAS NUMBER HAZARD DATA: 110918 TLV = 20 ppm LDs =1 g/kg (rat) 9/29/1989 4127/2006 5111/2006 2000 This product contains no known or suspected carcinogens. SECTION III - PHYSICAL DATA pH: 11.0 -11.8 VAPOR PRESSURE: NIA -`� SPECIFIC GRAVITY: 1.0 1-1.03 APPEARANCE: Clear to slightly tan BOILING POINT: 216OF VAPOR DENSITY(AIR=1): I4jWd SOLUBILITY IN WATER: Complete ODOR: Slight ammoniacal EVAPORATION RATE (_ 1): NIA VOLATILITY INCLUDING WATER: 100% SECTION IV - FIRE AND EXPLOSION DATA FLASH POINT: 144°F (P.M.C.C.) FLAMMABLE LIMITS AIR (% by Volume): N/E AUTOIGNITION. TEMPERATURE: NIE EXTINGUISHING MEDIA: Foam, CO2, Dry Chemical �4 FIREFIGHTING PROCEDURES: If involved in fires, thermal decomposition may yield ammonia and oxides of carbon. Firefighters should wear full protective clothing and use self contained breathing apparatus. UNUSUAL FIRE AND EXPLOSION HAZARDS: Thermal decomposition may yield ammonia and oxides of carbon and nitrogen (NOx). SECTION V - REACTIVITY DATA STABILITY; Stable CONDITIONS TO AVOID: Under normal conditions, the material is stable. HAZARDOUS POLYMERIZATION: Does Not Occur INCOMPATIBILITY: Avoid contactwith acids, ammonium compounds, reducing agents (particularly cyanides), thiocyanates, thiosuifate, and certain organics. Contact with concentrated mineral acids.and strong oxidizers may result in violent reactions. HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition may yield ammonia and oxides of carbon and nitrogen (NOx). SECTION VI - HEALTH DATA THRESHOLD LIMIT VALUE: No TLV established MEDICAL CONDITION AGGRAVATED: Page 1 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. Material Safety Data -Sheet. SECTION Vil FIRST.AID INHALATION: Remove subject to fresh air. If discomfort persists, seek medical attention. INGESTION: Drink a large amount of water. If discomfort persists, seek medical attention.' EYE CONTACT: Immediately flush eyes with a large amount of water for at least 15 minutes. Washing eyes within one minute is essential to achieve maximum effectiveness. Seek medical attention immediately. SKIN CONTACT: Immediately flush contacted area with a large amount of water. Remove contaminated clothing and wash before reuse. SECTION VIII EMPLOYEE PROTECTION VENTILATION REQUIREMENTS: Local Exhaust - Preferred RESPIRATORY PROTECTION: Not required under nominal handling conditions. If S'02 is present, use a sulfur dioxide or acid gas cartridge respirator. PROTECTIVE CLOTHING: When handling, wear full protective clothing including goggles or face shield, impermeable boots, rubber gloves; and coveralls or rubber apron. An emergency eyewash and shower should be accessible in work area. SECTION IX - SPILL AND DISPOSAL DATA SPILL: Confine spill. Dilute with water and flush to waste with excess water. WASTE DISPOSAL: Dispose of in accordance with local, state, and federal regulations for liquid and solid wastes. SECTION X - TRANSPORTATION DATA PROPER SHIPPING NAME: BISULFITES, AQUEOUS SOLUTIONS, N.O.S., UN2693 (SODIUM SISULFITE) HAZARD LABEL: CORROSIVE PACKING GROUP: III SECTION X! - OTHER REGULATORY INFORMATION HMIS HEALTH: 2 HMIS FLAMMABILITY: 0 HMIS REACTIVITY: 0 HMIS PERSONAL PROTECTION: X SECTION XII -ADDITIONAL PRECAUTIONARY INFORMATION Protect containers from extreme temperature conditions. When in storage, be sure this label is clearly visible. Store at temperatures above 32 degrees F. Do not get in eyes, on skin or on clothing. Keep out of reach of children. Handle with care. Avoid eye and skin contact. r4 MSDS.1040 PREPARED BY: Kiran B. Jain, Ph.D. Page 2 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. LcC�E�L S! G U�be►`/i�t�MTTjTE�pFT $4 Du3Facc# ExCLuc rwc .= kj , Tr ZSZ— -o-e m- 1� .ro NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. _ Dee Freeman Governor Director DIVISION OF� �-i-ER QUALITY Secretary Mr. Richard W. Shaver Shaver Wood Products, Inc. 14440 Statesville Blvd Cleveland, NC 27013 Dear Permittee: August 13, 2012 S E P 18 2012 c'A'P SECTION ivi00RESVILLE REGIONAL OFFICE Subject: Renewal of coverage / General Permit NCG500000 Shaver Wood Products Certificate of Coverage NCG500596 Rowan County The Division is renewing Certificate of Coverage (CoC) NCG500596 to discharge under NPDES General Permit NCG500000. This CoC is issued pursuant to the requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated October 15, 2007 [or as subsequently amended]. If any parts, measurement frequencies or sampling requirements contained in this General Permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, the certificate of coverage shall be final and binding. Please take notice that this Certificate of Coverage is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the certificate of coverage. Contact the Mooresville Regional Office prior to any sale or transfer of the permitted facility. Regional Office staff will assist you in documenting the transfer of this CoC. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning the requirements of the General Permit, please contact John Hennessy [919 807-6377 or john.hennessy@ncdenr.gov]. nicer ly, or Charles Wakild, P.E. cc: LMooxe vine Re�gi no aal Office / Seuface Water Protection NPDES file 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 One 512 North Salisbury Street, Raleigh, North Carolina 27604 NorthCarolina Phone: 919 807-6300 /FAX 919 807-6489 I Internet: www.ncwaterquality.org Naturully An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NCG500000 CERTIFICATE OF COVERAGE NCG500596 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Shaver Wood Products, Inc. is hereby authorized to discharge Boiler Blowdown & Condensate from a facility located at Shaver Wood Products 14440 Statesville Boulevard Cleveland Rowan County to receiving waters designated as an unnamed tributary to Fourth Creek in subbasin 03- 07-06 of the Yadkin -Pee Dee River.Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This Certificate of Coverage shall become effective August 13, 2012. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day August 13, 2012 C r for Chp1jWWakild, Director D16sion of Water Quality By Authority of the Environmental Management Commission AJ L" NCDEMR North Carolina Department of Environment and Natural Resources Division 4 Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director September 24, 2009 Mr. Chad Shaver, Vice President Shaver Wood Products Inc. 14440. Statesville Blvd. Cleveland, North Carolina 27013 Subject: Compliance Evaluation Inspection Shaver Wood Products; Inc. Stormwater Permit No. NCG210352 General NPDES Permit No. NCG500596 "Rowan County, NC Dear Mr. Shaver: Dee Freeman Secretary Enclosed is a copy of the Compliance Evaluation Inspection Reports for the inspections conducted at the subject facility on September 22,-2009 by John Lesley of this Office. The report should be self-explanatory; however, should you have any questions concerning the reports, please do not hesitate to contact Mr. Lesley at 704-663-1699. Sincerely, Robert B. Krebs Surface.Water Protection Regional Supervisor Enclosure cc: Central Files Rowan County Health Department" NPS-ACO Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-1699 \ Fax: (704) 663-6040 \ Customer Service: 1-877-623-6748 Internet: wwvv.ncvvaterquality.org NorthCarolina Naturallt/ An Eaual ODDortunity \ Affirmative Action Emolover - 50% Recvcled/10% Post Consumer paper United States Environmental Protection Agency Form Approved. EPA ^ Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I NI 2 151 31 NCG500596 111 121 09/09/22 117 181 CI 191 sl 20I 1I Remarks 21111111111111111111111111 III 111111111 111111111116 Inspection Work Days Facility Self -Monitoring Evaluation Rating Bi QA ------Reserved---------- 671 2.0 169 70131 711 NJ 721 NJ 73 I I 174 751 1 1 1 1 1 1 1 80 W Section B: Facility Data ' Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) Shaver Wood Products 10:00 AM 09/09/22 07/08/01 Exit Time/Date Permit Expiration Date 14440 Statesville Blvd Cleveland NC 27013 12:00 PM 09/09/22 12/07/31 Name(s) of Onsite Representative(s)fTitles(s)/Phone and Fax Number(s) Other Facility Data Chad Shaver//704-278-9291 /7042789304 Name, Address of Responsible Official/Title/Phone and Fax Number Richard Shaver,14440 Statesville Blvd Cleveland NC Contacted 27013//704-278-9291/ Yes Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Records/Reports Self -Monitoring Program N Laboratory Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date John E Lesley MRO WQ//704-663-1699 Ext.2198/ r� j c, Si nature of Management Q A R@viewer gency/Office/Phone and Fax Numbers Dat MJ,rAa. klocl o f MRO WQ//704-663-1699 Ext.2204/ EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type 1 3I NCG500596 I11 12I 09/09/22 117 18ICI Section D: Summary of, Find ing/Comments (Attach additional sheets of narrative and checklists as necessary) Page # 2 Permit: NCG500596 Owner -Facility: Shaver Wood Products Inspection Date: 09/22/2009 Inspection Type: Compliance Evaluation Yes No NA NE Permit (If the present permit expires in 6 months or less). Has the permittee submitted a new application? n n n Is the facility as described in the permit? ■ . n n n # Are there any special conditions for the permit? n n ■ n Is access to the plant site restricted to the general public? Is the inspector granted access to all areas for inspection? 0 n n Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ❑ ❑ n Is all required information readily available, complete and current? n n n Are all records maintained for 3 years (lab. reg. required 5 years)? .❑ .❑ Are analytical results consistent with data reported on DMRs? n Is the chain -of -custody complete? fl :❑ n Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? ❑ ❑ n Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ (if the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? ❑ ❑ Is the ORC visitation log available and current? ❑ Is the ORC certified at grade equal to or higher than the facility classification? ❑ ❑ n Is the backup operator certified at one grade less or greater than the facility classification? n n ❑ Is a copy of the current NPDES permit available on site? Im❑❑❑ Facility has copy of previous year's Annual Report on file for review? Q ❑ ■ ❑ Comment: The facility is not required to submit discharge monitoring reports (DMR) to the Division. All data is available for inspection. Yes No NA NE Effluent Sampling ❑ n ■ n Is composite sampling flow proportional? Page # 3 Permit: NCG500596 Inspection Date: 09/22/2009 Effluent Sampling Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? Owner - Facility: Shaver Wood Products Inspection Type: Compliance Evaluation # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: The facility samples boiler blowdown and. immediately transport it to the contract laboratory (less than 30 minutes). Chain of custody forms and test results are maintained on file. Yes No NA NE ■nnn ■nnn nn■0 nn■n ■00.0 Page # 4 Compliance Inspection Report Permit: NCG210352 Effective: 05/01/03 Expiration: 04/30/08 Owner: Shaver Wood Products Inc SOC: Effective: Expiration: Facility: Shaver Wood Products County: Rowan 14440 Statesville Blvd Region: Mooresville Cleveland NC 27013 Contact Person: Richard Shaver Title: Phone: 704-278-9291 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): On -site representative Chad Shaver Related Permits: Inspection Date: 09/22/2009 Entry Time: 10:00 AM Primary Inspector: John E Le � Secondary Inspector(s): Certification: Phone: Phone: 704-278-9291 Exit Time: 12:00 PM Phone: 704-663-1699 Ext.2198 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Timber Products Stormwater Discharge COC Facility Status: ■ Compliant 0 Not Compliant Question Areas: Storm Water (See attachment summary). Page: 1 Permit: NCG210352 Owner - Facility: Shaver Wood Products Inc Inspection Date: 09/22/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Page: 2 Permit: NCG210352 Owner - Facility: Shaver Wood Products Inc " Inspection Date: 09/22/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ Cl n n # Does the Plan include a General Location (USGS) map? ■ n n n # Does the Plan include a "Narrative Description of Practices"? ■ n n n # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ n n n # Does the Plan include a list of significant spills occurring during the past 3 years? n n ■ n # Has the facility evaluated feasible alternatives to current practices? ■ n n n # Does the facility provide all necessary secondary containment? ®❑ n n # Does the Plan include a BMP summary? " ■ ❑ n n # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ n n n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ n n n # Does the facility provide and document Employee Training? ■ n n n # Does the Plan include a list of Responsible Party(s)? _ ■ n n n # Is the Plan reviewed and updated annually? ■ n n n # Does the Plan include a Stormwater Facility Inspection Program? ■ n n n Has the Stormwater Pollution Prevention Plan been implemented? ■ n n n Comment: The Plan was last updated on June 26, 2009. Facility staff training was performed on June 26, 2009. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ n n n Comment: Qualitative monitoring was last conducted at all outfalls on August 31,• 2009. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? e n n n # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ®n n n Comment: Analytical monitoring was conducted at outfall 001 as required by the permit. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ n n n # Were all outfalls observed during the inspection? ■ n n ❑ # If the facility has representative outfall status, is it properly documented by the Division? n In ■ n # Has the facility evaluated all illicit (non stormwater) discharges? ■ n n n Page: 3 I. SOC PRIORITY PROJECT: No V-111-- To: NPDES Unit Water Quality Section Attention: Charles Weaver Date: July 25, 2007 NPDES STAFF REPORT AND RECOMMENDATIONS County: Rowan NPDES Permit No.: NCG500596 PART I - GENERAL INFORMATION 1. Facility and address: Shaver Wood Products 14440 Statesville Boulevard Cleveland, NC 27013 2. Date of investigation: July 24, 2007 3. Report prepared by: Michael L. Parker, Environmental Engineer H 4. Person contacted and telephone number: Chad Shaver, (704) 278-9304 5. Directions to site: From the jct. of Knox Farm Road and Hwy. 70 (Statesville Boulevard) in western Rowan County, travel east on Hwy. 70 = 1.4 miles. Shaver Wood Products will be located on'the left side of Hwy. 70. 6. Discharge point(s), list for all discharge points: - Latitude:.. 350 45' 03" Longitude: 80' 44' 30" Attach a USGS Map Extract and indicate treatment plant site and discharge point on map. USGS Quad No.: D16SW 7. Site size and expansion area consistent with application: Yes. There is ample are for WWTP construction, if necessary. 8. Topography (relationship to, flood plain included): The site is relatively flat and is far removed from any flood plain. 9. Location of nearest dwelling: Approx. 500± feet from the point of discharge. Page Two 71 10. Receiving stream or affected surface waters: UT to Fourth Creek a. Classification: C b. River Basin and Subbasin No.: Yadkin 030706 C. Describe receiving stream features and pertinent downstream uses: The nearest water body is several hundred feet from where the boiler blow down and kiln condensate discharges. Based on the amount of discharge produced from the boiler and kiln, it is highly unlikely that either discharge will ever reach the receiving stream; even during periods of heavy rainfall. There are no known downstream users. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of wastewater: 35 gpd (Design Capacity) b. What is the current permitted capacity: N/A C. Actual treatment capacity of current facility (current design capacity): 35 gpd. d. Date(s) and construction activities allowed by previous ATCs issued in the previous two years: There have been no ATCs issued to this facility in the past two years. e. Description of existing or substantially constructed WWT facilities: There are no existing WWT facilities f. Description of proposed WWT facilities: There are no WWT facilities proposed at this time. g. Possible toxic impacts to surface waters: There are no toxic impacts expected as it is extremely unlikely that neither discharge will ever reach surface waters. Corrosion inhibitors are added to the boiler blow down waste stream. h. Pretreatment Program (POTWs only): Not Needed. 2. Residual handling and utilization/disposal scheme: There are no residuals generated. 3. Treatment plant classification: N/A 4. SIC Code(s): Wastewater Code(s): 16, 14 MTU Code(s): N/A PART III - OTHER PERTINENT INFORMATION Is this facility being constructed with Construction Grant Funds or are any public monies involved (municipals only)? No public monies were used in the construction of this facility. I. Page Three 2. Special monitoring or limitations (including toxicity) requests: Based on observations made during the site investigation, monitoring of the condensate from the wood drying process should not be a requirement of the renewed permit. There is no evidence to suggest that any contaminants would be expected to be found in the kiln condensate should any condensate be generated. Secondly, The amount of condensate water will likely never amount to more than a gallon or two based on current production. And lastly, it would be physically impossible for the condensate water to reach surface waters given the distance between the point of discharge and the. nearest receiving waters. For these reason, monitoring of the condensate outfall should not be included in the permit. 3. Important SOC/JOC or Compliance Schedule dates: N/A 4. Alternative analysis evaluation a. Spray Irrigation: There is sufficient area available for surface irrigation, however, it would be cost prohibitive given the small amount of wastewater generated to construct a surface irrigation treatment system. b. Connect to regional sewer system: None presently available to the site. C. Subsurface: The applicant has the option of discharging the boiler blow down and kiln condensate wastewater into a subsurface treatment system. d. Other disposal options: None that we are aware. PART IV - EVALUATION AND RECOMMENDATIONS The applicant requests renewal of the subject permit for the discharge of boiler blow down and kiln condensate wastewater. Given the proximity of the receiving waters to the existing points of discharge, there is little, if any chance that any wastewater generated at this facility will ever reach surface waters, even during periods of heavy rainfall. All wastewater produced at this facility is discharged onto the ground and is absorbed with a few feet from where the discharge occurs. Storm water outfalls are covered under a separate NPDES permit NCG210352. Pending a final technical review by the NPDES Unit, it is recommended that the subject General Permit be renewed. Signature of Report Preparer Water Quality Regional Supervisor Date 90 NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director NOTICE OF RENEWAL INTENT Application for renewal of existing coverage under General PermiflVGG5;00000 -Existing Certificate of Coverage (CoQ: NCG500596 . (Please print or type) 1) Mailing address' of facility owner/operator: JUL D07 Company Name Shaver Wood Products, Inc. Owner Name Richard W. Shaver Street Address 14440 Statesville Blvd.�' City Cleveland State NC ZIP Code 27013 Telephone Number 704 278-9291 Fax: 704 278-9304 Email address swpjimbo@bellsouth.net Address to which all permit correspondence should be mailed 2) Location of facility producing discharge: . Facility Name Shaver" Wood Products, Inc. Facility Contact Street Address City W. Chad Shaver 14440 Statesville Blvd. Cleveland and State NC ZIP Code 27013 County Rowan Telephone Number 704 278-9291 Fax: 704 278-9304 Email address swpjimbo@bellsouth.net 3) Description of Discharge: a) Is the discharge directly to the receiving stream? ❑ Yes X3 No (If no, submit a site map with the pathway to the potential receiving waters clearly marked. This includes tracing the pathway of the storm sewer to the discharge point, if the storm sewer is the only viable means of discharge.) b) Number of discharge outfalls (ditches, pipes, channels, etc. that convey wastewater from the property): Z Wastewater 5 Stormwater c) What type of wastewater is discharged? Indicate which 'discharge points, if more than one. ❑ Non -contact cooling water M Boiler Blowdown Outfall(s) #: Outfall (s) #: 5 Area J Page 1 of 3 NCG500000 renewal application ❑ Cooling Tower Blowdown Outfall (s) #: EXCondensate ❑ Other Outfall (s) #: 9 Ara K Outfall (s) #: (Please describe "Other") d) Volume of discharge per each discharge point (in GPD): #001: #002: #003: #004 *See Attached, Page 4) Please check the type of chemical [s] added to the wastewater for treatment, per each separate discharge point (if applicable, use separate sheet): ❑ Chlorine ❑ Biocides X Corrosion inhibitors ❑ Algaecide ❑ Other ❑ None 5) If any box in item (4) above [other than None] was checked, a completed Biocide 101 Form and manufacturers' information on the additive must be submitted to the following address for approval: *Have enclosed a copy NC DENR / DWQ / Environmental Sciences Section for your files Aquatic Toxicology Unit Original sent to 1621 Mail Service Center Raleigh, NC 27699-1621 6) Is there any type of treatment being provided to the wastewater before discharge (i.e., retention ponds, settling ponds, etc.)? ❑ Yes 12 No (If yes, please include design specifics (i.e., design volume, retention time, surface area, etc.) with submittal package. Existing treatment facilities should be described in detail. ) 7) Discharge Frequency: a) The discharge is: ❑ Continuous A Intermittent ❑ Seasonal* i) If the discharge is intermittent, describe when the discharge will occur: ii) *Check the month(s) the discharge occurs: & Jan IN Feb EX Mar. K Apr & May CXJun N Jul ] Aug. C� Sept. E�Oct. �] Nov. 1� Dec. b) How many days per week is there a discharge? c) Please check the days discharge occurs: j] Sat. 9 Sun. aMon. 9 Tue. CXWed. 9 Thu. 4CFri. 8) Receiving stream[s]: a) To what body or bodies of water (creek, stream, river, lake, etc.) does the facility discharge wastewater? If the site discharges wastewater to a separate storm sewer system (4S), name the operator of the 4S (e.g. City of Raleigh)'. Unnamed Tributary to Fourth Creek b) Stream Classification: C Page 2 of 3 NCG500000 renewal application Additional Application Requirements: The following information must be included in triplicate [original + 2 copies] with this application or it will be returned as incomplete. ➢ Site map. If the discharge is not directly to a stream, the pathway to the receiving stream must be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point. ➢ Authorization for representatives. If this application willbe submitted by a consulting engineer (or engineering firm), include documentation from the Permittee showing that the consultant submitting the application has been designated an Authorized Representative of the . applicant. Certification I certify that I am familiar with the information contained in this application and that to -the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: W. Chad Shaver Title: Vice President July 2, 2007 (Signature of Applicant) (Date Signed) North Carolina General Statute 143-215.6 b (i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan or other document filed or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (1 S U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) This Notice of Renewal Intent does NOT require a separate fee. The permitted facility already pays an annual fee for coverage under NCG500000. Mail the original and two copies of the entire package to: Mr. Charles H. Weaver NC DENR / DWQ / NPDES 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Page 3of3 Shaver Wood Products, Inc. NOI NCG500000 Page 1 3) Description of Discharge d) Volume of Discharge 1) Boiler is used to supply stream to two dry kilns. It is manually blown down once per day for eight seconds. Maximum volume of discharge is estimated to be 35-gallons. The boiler is not operated unless.the kilns are operating. 2) Two dry kilns are typically charged and operated ten times per year. The batch cycle is typically 7 days. The kilns occasionally produce condensate when softwood is dried. The condensate from both kilns discharges to the ground surface. The condensate is most likely to occur at the beginning of the batch cycle. Condensate volume estimate is 1 —10-gallons/hour worst case maximum. 4) Corrosion Inhibitors . Material Safety Data Sheets for the four corrosion inhibitors used by Shaver are included in attachment A.'The chemicals used are manufactured by Anderson Chemical company, Inc. of Macon, Georgia. ANCO-OX 1040 ANCOTREAT 1190 ANCOTREAT 1200 ANCOSTREAM 2000 According to Anderson Chemical Company, Inc., the ANCOSTREAM 2000 is a steam corrosion inhibitor. The active ingredient in the chemical (morpholine) should be volatized in the boiler and should not be present in the blow down in significant quantities. 7) Discharge Frequency a) i) Boiler -eight second manual blowdown every 24 hours which typically occurs approximately 70 times per year Dry kilns -discharge presence dependent on type of wood dried b) Boiler -eight second manual blowdown every 24 hours which typically occurs - approximately 70 times per. year Dry kilns -discharge presence dependent on type of wood dried Shaver Wood Products, Inc. NO1 NCG500000 Page 2 14) Alternatives to Direct Discharge a) Connection to a Regional Sewer Collection System The sanitary sewer system from the Town of Cleveland does not extend to the site. Should sanitary sewer become available, connection to the system may be. possible with appropriate notification and permitting. b) Subsurface disposal (including, nitrification field, infiltration gallery, injection wells, spray irrigation, etc.)'. The office building on site is currently the only building served by a subsurface . disposal system treating sanitary waste. Connecting the boiler blow down and kiln condensate to the existing subsurface system would be difficult due to the piping distances required and heavy vehicular and equipment traffic on the site. The boiler blowdown and kiln condensate currently discharge to the ground surface. Due to the. relatively flat nature of the:site, ,the wastewaters typically infiltrate the ground surface. It is possible during a rain event that the wastewaters could be conveyed by sheet flow to a drainage swale in the western portion of the site. The swale intersects an intermittent stream in the wooded area west of the site. BIOCiDE/CHEMICAL TREATMENT WORKSHEET-FORM 101 The following calculations are to be performed on any biocidai products ultimately discharged to the surface waters of North Carolina.. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. I. Facility Name Shaver, Wood Products/ "Inc. NPDES # NC G500596 Outfall # County Rowan 7Q10 u (cfs) *Boiler Discharge Receiving: Stream Unnamed mr; h„ta+--�� of Fni,rth, Cree - ._.,�.-- g (All above information supplied by the. Division of Water Quality) does not reach any surface water What is the Average -Daily Discharge (A.D.0.) volume of the water handling systems to the receiving water body? A.D.D. _ .154 (n M.G.D.) Please',calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data entered above. (A.D.D.) X 100 (1g4) X 100 Qua . Ivvc _ (MIO)(0.646) +.(A.D.D) - ( )(0.646) + C154) - - This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. !l. What is the. name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Ancotreat 1190 Please list the active ingredients and percent composition: Sodium Hydroxide - 2r; -% c� What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24hr period. D.R.= 175.6 grams/24hr period Please note, fluid ounces (a volume) must be.converted to grams (a mass). The formula forthis conversion is: Grams of product— fluid oz. of product X .1 gal. water X 8.34 Ibs. X specificigravity of product X 453.5 99- 128 fl. oz. 1 gal. water 1.3 1 lb. f:; Facility Name: shaver Wontj pmairfiG, Tnc- + NPDE S #: NC-G5M5�ati .. Choose the lowest LC50/EC50 listed above: Enter the LC50/EC50: If the half life (H.L.) is. less than 4 days, perform the following calculation. = Regulated Limitation = 0.05 x LC50 = mg/l If the half life (H.L.) is greater than or equal to 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC50 = mg/I Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: mg/liter From Part I I enter the receiving stream concentration: mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Person in Responsible Charge Chad Shaver - Name (Print) Signature Date Person Completing This Worksheet (If different from above) f— ame (Print) ignature Date Please submit to: Division of Water Quality Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699-1621 Contact info: Cindy Moore (cindy.a.moore[pcmail.net) or John Giorgi.no Oohn.giorgino@ncmail.net) D. W. Q. Form 101 (612000) Material Safety Data Sheet. A F3fvls'on of Chem -Aqua bw - ANCOO A Division of Chem -Aqua,. Inc. DATE PREPARED: - P.O. Box.4507 MACON, GA ' 31208. REVISION DATE: Ph: (478) 803-6100 Fax : (478) 8034170 ISSUE DATE: CHEMTREC: (800) 424-9300 PRODUCT NUMBER: SECTION I - IDENTIFICATION PRODUCT NAME: ANCO-OX 1040 CHEMICAL NAME: Aqueous Solution: Catalyzed Sodium Bisulfrte CHEMICAL FAMILY: Reducing Agent FORMULA: Mixture MATERIAL: SECTION II - HAZARDOUS INGREDIENTS. CAS NUMBER HAZARD DATA: 7631905 1 TWA/TLV-=1.2 n This product contains no known or suspected carcinogens. pH: 6.8 - 7.8 SPECIFIC GRAVITY: 1.10 -1.20 BOILING POINT. 212°F SOLUBILITY IN WATER: Complete EVAPORATION RATE VOLATILITY INCLUDING WATER: SECTION III - PHYSICAL DATA NIA 75 - 80% 912911989 212811994 9/28/2005 1040 VAPOR PRESSURE: N/A APPEARANCE: Clear, Pink Liquid VAPOR DENSITY(AIR=1): NIA. ODOR: Slight, SECTION IV - FIRE AND EXPLOSION DATA FLASH POINT: NONE FLAMMABLE LIMITS AIR (% by Volume): NA AUTOIGNITION TEMPERATURE: Non -Flammable EXTINGUISHING MEDIA: NA FIRE FIGHTING PROCEDURES: Firefighters should wear full protective clothing and use self contained breathing _apparatus.. Thermal decomposition may yield oxides of sulfur (SOX). UNUSUAL FIRE AND EXPLOSION HAZARDS: Thermal decomposition may yield oxides of. sulfur (SOX) SECTION V - REACTIVITY DATA STABILITY: Stable CONDITIONS. TO AVOID: Under normal conditions, the material is stable. HAZARDOUS POLYMERIZATION: Does Not Occur INCOMPATIBILITY: Avoid contact with acids and strong oxidizers; liberates SO2 in presence of acid. HAZARDOUS DECOMPOSITION PRODUCTS-- Thermal decomposition may yield oxides of sulfur (SOX) . SECTION VI - HEALTH DATA THRESHOLD, LIMIT VALUE: No TLV established MEDICAL CONDITION AGGRAVATED: INHALATION: Inhalation may cause severe irritation to mucous membranes. . INGESTION: Ingestion may cause irritation to the stomach due to the liberation of sulfurous acid. EYE' CONTACT. Contact with eyes may cause severe irritation, redness and swelling. SKIN CONTACT. Contact with skin may cause severe irritation, redness and dermatitis.. Page 1 of 2 This fax was sent from ANCO a Division of,ChemAqua, Inc. Material Safety Data Sheet SECTION VII FIRST AID INHALATION: Remove subject to fresh air. If discomfort persists, seek medical attention. - INGESTION: Drink a large amount of water. If discomfort persists, seek medical attention. - EYE CONTACT: Immediately flush eyes with a large amount of water for at least 15 minutes. Washing eyes within one minute is essential to achieve maximum effectiveness. Seek medical attention immediately. SKIN CONTACT: Immediately flush contacted area with a large amount of water. Remove contaminated clothing and wash before reuse. SECTION VIII EMPLOYEE PROTECTION VENTILATION REQUIREMENTS: Local Exhaust - Preferred RESPIRATORY PROTECTION: Not required under normal handling conditions. If SOZ is present, use a sulfur dioxide or acid gas cartridge respirator. PROTECTIVE CLOTHING: When handling, wear full protective dothing including goggles or face shield, impermeable boots, rubber gloves, and coveralls or rubber apron. An emergency eyewash and shower should be accessible in work area. SECTION IX - SPILL AND DISPOSAL DATA SPILL: Confine spill. Dilute with water and flush to waste with excess water. WASTE DISPOSAL: Dispose of in accordance with local, state, and federal regulations for liquid and solid wastes. SECTION X - TRANSPORTATION DATA PROPER SHIPPING NAME: BISULRTES, AQUEOUS SOLUTIONS, N.O.S., UN2693 (SODIUM SISULFITE) HAZARD LABEL: CORROSIVE PACKING GROUP: III SECTION XI - OTHER REGULATORY INFORMATION HMIS HEALTH: 2 HMIS FLAMMABILITY: 0 HMIS REACTIVITY: 0 HMIS PERSONAL PROTECTION: X SECTION XII -ADDITIONAL PRECAUTIONARY INFORMATION Protect containers from extreme temperature conditions. When in storage, be sure this label is dearly visible. Store at temperatures above 32 degrees F. Do not get in eyes, an skin or on clothing. Keep out of reach of children. Handle with care. Avoid eye and skin contact. Of MSDS.1040 PREPARED BY: Kiran B. Jain, Ph.D Page 2 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. 0# 04A t 1 Material Safety Data Sheet ANCCP A Division. of Chem -Aqua, Inc. DATE PREPARED: P.O. Box 4507 MACON, GA . 31208 REVISION DATE: Ph: (478) 803-6100 Fax : (478) 803-6170 ISSUE DATE: " . CHEMTREC: (800) 424-9300 PRODUCT NUMBER: SECTION I - IDENTIFICATION PRODUCT NAME: ANCOTREAT 1190 CHEMICAL NAME:. Aqueous Solution: Sodium Hydroxide; Natural Polymers CHEMICAL FAMILY: Alkalinity Builder FORMULA: Proprietary Formulation SECTION II - HAZARDOUS INGREDIENTS MATERIAL: CAS NUMBER HAZARD DATA: TWAITLV = 2 mg/m" (i OSHA/ACGIH LD50 = 240 "mg/kg (rat) This product contains no known or suspected carcinogens. SECTION III - PHYSICAL DATA pH: 13.0-14.0 VAPOR PRESSURE: SPECIFIC GRAVITY: 1.28 -1.32 APPEARANCE: BOILING POINT: 2380F VAPOR DENSITY(AIR=1): •SOLUBILITY IN WATER: Complete ODOR: EVAPORATION RATE (_=1): N/A VOLATILITY INCLUDING WATER 70 - 72% SECTION m - FIRE AND EXPLOSION DATA 3M311995 6/1/2006 6/6/2006 1190 NIA Reddish -Brown Liquid N/A None to slight FLASH POINT: NONE FLAMMABLE LIMITS AIR (% by Volume): NA AUTOIGNITION TEMPERATURE: Non -Flammable EXTINGUISHING MEDIA: NA FIRE FIGHTING PROCEDURES: Material will not bum. ' Firefighters should wear full protective clothing and use self-contained breathing. apparatus. UNUSUAL FIRE AND EXPLOSION HAZARDS: N/A SECTION V - REACTIVITY DATA CONDITIONS TO AVOID: Under normal conditions, the material is stable. HAZARDOUS POLYMERIZATION: Does Not Occur INCOMPATIBILITY: Avoid contact with aluminum, tin, zinc, or magnesium; leather or wool; strong acids. HAZARDOUS DECOMPOSITION PRODUCTS: May liberate hydrogen if in contact with aluminum,zinc, or magnesium SECTION VI - HEALTH DATA THRESHOLD LIMIT VALUE: No TLV established MEDICAL CONDITION. AGGRAVATED: INHALATION: Inhalation can cause mild irritation of the mucous membranes to severe pneumonitis depending upon severity of exposure. INGESTION: Ingestion may cause severe bums and complete perforation of mucous membranes of the mouth, throat and stomach. May be fatal if swallowed. Page 1 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. From: ANCO To: Chad Shaver Page: 7/9 Date: 1013/200610:06:07 AM , Material Safety Data Sheet EYE CONTACT:- Destructive to eye tissue on contact. Will cause severe bums. May cause blindness. SKIN CONTACT; Destructive to skin tissues contacted; may produce severe bums. SECTION VII FIRST AID INHALATION: Remove subject to fresh air. Seek medical attention. INGESTION: Do not induce vomiting. Give a large quantity of water. Give milk or Milk of Magnesia. Seek medical attention immediately. EYE CONTACT: Immediately flush eyes with a large amount of water for at least 15 minutes. Washing eyes within one minute is essential to achieve maximum effectiveness. Seek medical attention immediately. SKIN CONTACT: Immediately flush contacted area with a large amount of water. Remove contaminated clothing and wash before reuse. SECTION Vlll EMPLOYEE PROTECTION VENTILATION REQUIREMENTS: Mechanical (General) - Acceptable RESPIRATORY PROTECTION: Not required under normal handling conditions. PROTECTIVE CLOTHING: When handling, wear full protective clothing including goggles with face shield, rubber gloves, boots and apron.. An emergency eye wash and shower should be accessible in work area. ADDITIONAL MEASURES: Not Established SECTION IX - SPILL AND DISPOSAL DATA SPILL: Contain spill. Dilute with large quantity of water and neutralize with dilute acid. Flush to waste with excess water. Wear recommended protective clothing and equipment. . WASTE DISPOSAL: Dispose of in accordance with local, state, and federal regulations. SECTION X - TRANSPORTATION DATA PROPER SHIPPING NAME: SODIUM HYDROXIDE SOLUTION, UN 1824 HAZARD LABEL: CORROSIVE DOT LABEL REQUIRED PACKING GROUP: II SECTION XI - OTHER REGULATORY INFORMATION HMIS HEALTH: 3 HMIS FLAMMABILITY: 0 HMIS REACTIVITY: 1 HMIS PERSONAL PROTECTION: X SECTION XII -ADDITIONAL PRECAUTIONARY INFORMATION Do not transfer to aluminum or galvanized containers. Protect containers from extreme temperature conditions. Do not get in eyes, on skin or on clothing. Keep out of reach of children. .. Handle with care. Avoid eye and skin contact. MSDS 1190 PREPARED BY: Kiran B. Jain, Ph.D Page 2 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. Material Safety Data Sheet As ATifyIwon of C3:ero•AQuar %s. ANCO® A Division of Chem -Aqua, Inc. DATE PREPARED: P.O. Box 450T MACON, GA 31208- REVISION DATE: Ph: (478) 803 6100 -Fax: (478) 803-6170' ISSUE'DATE: CHEMTREC: (800) 424-9300 PRODUCT NUMBER: SECTION] - IDENTIFICATION PRODUCT NAME: ANCOTREAT 1200 CHEMICAL NAME: Aqueous Solution: Sodium Polyphosphate . CHEMICAL FAMILY: Inorganic Phosphate FORMULA: (NaPO3)n.Na2O SECTION II - HAZARDOUS INGREDIENTS CAS NUMBER HAZARD DATA: 912911989 8/21/1992 912812005 1200 This product does not contain any hazardous ingredients or known or suspected carcinogens. . SECTION III - PHYSICAL DATA pH: 5.0 - 6.5 VAPOR PRESSURE: Like Water SPECIFIC GRAVITY: 1.30 -1.33 APPEARANCE:. ; Clear, Colorless Liquid BOILING POINT: NA VAPOR DENSITY(AIR=1): Like Water SOLUBILITY IN WATER: Complete ODOR:. None EVAPORATION RATE(_ 1): NIA VOLATILITY INCLUDING WATER 65 - 70% SECTION N - FIRE AND EXPLOSION DATA FLASH POINT: NONE FLAMMABLE LIMITS AIR (% by Volume): NA AUTOIGNITION TEMPERATURE: Nan -Flammable EXTINGUISHING MEDIA: NA FIRE FIGHTING PROCEDURES: Material will not bum. Firefighters should wear. full protective clothing and use self-contained breathing apparatus. UNUSUAL FIRE AND EXPLOSION HAZARDS: None, SECTION V - REACTIVITY DATA STABILITY: Stable CONDITIONS TO AVOID: NA HAZARDOUS POLYMERIZATION: Does Not Occur INCOMPATIBILITY: No chemical incompatibilities. HAZARDOUS DECOMPOSITION PRODUCTS: None SECTION VI - HEALTH DATA THRESHOLD LIMIT VALUE: No TLV established MEDICAL CONDITION AGGRAVATED: INHALATION: Inhalation may cause irritation.of the mucous membranes. INGESTION: Ingestion may cause irritation to the mucous membranes and stomach. EYE CONTACT. Contact with eyes may cause irritation. SKIN CONTACT: Contact with skin may cause irritation. Page 1 of 2 This fax was sent from ANCO a Division of ChemAqua,. Inc. rrom. ruvw iu. %.nau anavar rd(,w. v12f Material Safety Data Sheet SECTION VII FIRST AID INHALATION: Remove subject to fresh air. INGESTION: Drink a large amount of water. If discomfort persists, seek medical attention. EYE CONTACT: Flush eyes with dean water for 15 minutes. If irritation persists, seek medical attention. SKIN CONTACT: Flush contacted area with water. SECTION VIII EMPLOYEE PROTECTION VENTILATION REQUIREMENTS: Mechanical (General) -Acceptable RESPIRATORY PROTECTION: Not,required under normal handling conditions. PROTECTIVE CLOTHING: When handling, wear full protective clothing including gaggles or face shield, impermeable boots, rubber gloves and coveralls or rubber apron. SECTION IX - SPILL AND DISPOSAL DATA SPILL: Confine spill. Dilute with water and flush to waste with excess water. WASTE DISPOSAL: Dispose of in accordance with local, state, and federal regulations for liquid and solid wastes. SECTION X -TRANSPORTATION DATA PROPER SHIPPING NAME: NONHAZARDOUS. HAZARD LABEL: NO DOT LABEL REQUIRED SECTION XI - OTHER REGULATORY INFORMATION HMIS HEALTH: 1 HMIS FLAMMABILITY: 0 HMIS REACTIVITY: 0 HMIS PERSONAL PROTECTION: X SECTION XII -ADDITIONAL PRECAUTIONARY INFORMATION Protect containers from extreme temperature conditions. When in storage, be sure this label is clearly visible. Store at temperatures above 32 degrees F. Do not get in eyes, on skin or on clothing. Keep out of reach of children. Handle with care. Avoid eye and skin contact. MSDS 1200 PREPARED BY: Kiran S. Jain, Ph.D Page 2 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. - From: ANCO To: Chad Shaver Page: 219 Date: 1013/200610:06:06 AM Material Safety Data Sheet A Division of rsrAqux.. Inc- ANCO®.A Division of Chem -Aqua, Inc. _ DATE PREPARED: 9/29/1989 P.O. Box 4507 MACON, GA 31208 REVISION DATE: 4/2712006 Ph: (478) 803-6100 Fax: (478) 803-6170 ISSUE DATE: : 5/11/2006 . CHEMTREC: (800) 424-9300 PRODUCT NUMBER: 2000 SECTION I - IDENTIFICATION PRODUCT NAME: ANCOSTEAM 2000 CHEMICAL NAME: Aqueous Solution: Morpholine CHEMICAL FAMILY: Neutralizing Amine FORMULA:. C4H9NO SECTION 11- HAZARDOUS INGREDIENTS MATERIAL: CAS NUMBER HAZARD DATA: Morpholine 110918 TLV = 20 ppm LD5 =1g1kg (rat) .. This product contains no known or suspected carcinogens. SECTION III - PHYSICAL DATA pH: . 11.0 -11.8 VAPOR PRESSURE:. NIA SPECIFIC GRAVITY: 1.01 -1.03 APPEARANCE: Clear to slightly tan BOILING POINT: 216OF VAPORDENSITY(AIR=1):. 1011d SOLUBILITY IN WATER: ' . Complete ODOR: Slight ammoniacal EVAPORATION RATE (_ 1): NIA VOLATILITY INCLUDING_ WATER: 100% SECTION IV - FIRE AND EXPLOSION DATA FLASH POINT: 144°F (P.M.C.C.)- FLAMMABLE LIMITS AIR (% by Volume): N/E AUTOIGNITION.TEMPERATURE: N1E EXTINGUISHING. MEDIA: Foam, CO2i Dry Chemical FIRE FIGHTING PROCEDURES: If involved in fires, thermal decomposition may yield ammonia and oxides of carbon. Firefighters should wear full protective clothing and use self contained breathing apparatus. UNUSUAL FIRE AND EXPLOSION HAZARDS: Thermal decomposition may yield ammonia and oxides of carbon and nitrogen (NOx). SECTION V -REACTIVITY DATA STABILITY: Stable CONDITIONS TO AVOID: Under normal conditions, the material is stable. HAZARDOUS POLYMERIZATION: Does Not Occur INCOMPATIBILITY: Avoid contact with acids, ammonium compounds, reducing agents (particularly cyanides), thiocyanates, thiosulfate; and certain organics. Contact with. concentrated mineral acids and strong oxidizers may result in violent reactions. HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition may yield ammonia and oxides of carbon ' and nitrogen (NOx). SECTION VI - HEALTH DATA THRESHOLD LIMIT VALUE: No TLV established MEDICAL CONDITION AGGRAVATED: Page 1 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. From: ANCO To: Chad Shaver Page: 319 Date: 1013/200610:06:06 AM , Material Safety Data Sheet INHALATION: Inhalation may cause irritation of the upper respiratory tract and lungs. Excessive exposure may _also cause injury to lungs, liver and kidneys. INGESTION: Ingestion may cause gastrointestinal irritation or ulceration and bums to the mouth and throat. EYE CONTACT: Contact with eyes may be extremely irritating and result in permanent eye injury. SKIN CONTACT: Contact with skin may cause severe damage with bums and blistering. SECTION VII FIRST AID INHALATION: Remove subject to fresh air.. If breathing is difficult, administer oxygen and seek medical attention. INGESTION: Do not induce vomiting. Give a large quantity of water. Give milk or Milk of Magnesia. Seek medical attention immediately. EYE CONTACT: Immediately flush eyes with a large amount of water for at least 15 minutes. Washing eyes within one minute is essential to achieve maximum effectiveness. Seek medical attention immediately. SKIN CONTACT: Immediately flush contacted area with a large amount of water. Remove contaminated clothing and wash before reuse.' NOTE TO PHYSICIAN: None SECTION VIII EMPLOYEE PROTECTION VENTILATION REQUIREMENTS: Local Exhaust - Preferred RESPIRATORY PROTECTION: If product is used in a poorly ventilated area, use a NIOSH approved respirator with a cartridge suitable for organiclammonia vapors. PROTECTIVE CLOTHING: When handling, wear full protective clothing including goggles with face shield, rubber gloves, boots and apron. An emergency eye wash and shower should be accessible in work area. SECTION IX - SPILL AND DISPOSAL DATA SPILL: Contain spill. Collect spilled material with an inert absorbent such as sand, sawdust or vermiculite. Scoop up and place in an appropriately marked containerfor proper disposal. Wear recommended protective clothing.and equipment. WASTE DISPOSAL: Liquid may be disposed of by incineration; absorbed material may be disposed of in a secured landfill in accordance with local, state and federal regulations. RCRA STATUS: Not Established SECTION X - TRANSPORTATION DATA PROPER SHIPPING NAME: CORROSIVE LIQUIDS, FLAMMABLE, N.O.S., UN2920 (CONTAINS MiL1AWL: CORROSIVE AND FLAMMABLE PACKING GROUP: II REPORTABLE QUANTITY: Not Established - SECTION XI - OTHER REGULATORY INFORMATION TSCA STATUS: This product contains components that are listed on the TSCA inventory. CLEAN WATER -ACT: Not Listed HMIS HEALTH: 2 HMIS FLAMMABILITY: 2 HMIS REACTIVITY: 0 HMIS PERSONAL PROTECTION: X SECTION XII - ADDITIONAL PRECAUTIONARY INFORMATION Protect containers from extreme temperature conditions. ' ' When in storage, be sure this label is clearly visible. Keep containers sealed when not in use. Do not get in eyes, on skin or on clothing.. -Keep out of reach of children. Handle with care. Avoid eye and skin contact. Avoid breathing vapors. Wash after each use and shower at the end of work period. Handle withcare. Avoid eye and skin contact. Avoid breathing dust. Use extreme care. MSDS 2000 PREPARED BY: Kiran B. Jain, Ph.D Page 2 of 2 This fax was sent from ANCO a Division of ChemAqua, Inc. U LINE CUTFA U * b © D -rppL H IG H- LEG�ND _ �^^ SHEET. FLOW , r ("- STORrnWwT.E-(, DR,4I0nc,E olTal 1-�� I f Iw OC X YN�RMITTE.NT.<> RF,AM. HFADWRTF_� ++ Ul — , , ... rl�ITEI�rITT� Nf STR EPM - PUTveu# OLMV-PILLS AQ .D12AiNf4CiE A`:K EXCLUDING'= TREE LINE -�.-r I7RA1W19GC-Z0NE BoUN�A"KBEs Michael F. Easley, Governor -- - rig William G. Ross Jr., Secretary `` North Carolina Department of Environment and Natural Resources W6 Coleen H. Sullins, Director Division of Water Quality June 13, 2007 Mr. Chad Shaver, Vice President Shaver Wood Products, Inc. 14440 Statesville Blvd. Cleveland, North Carolina 27013 Subject: Compliance Evaluation Inspection Shaver Wood Products, Inc. NPDES General Permit No. NCG500596 Rowan County, N.C. Dear Mr. Shaver: . Enclosed is a copy of the Compliance Evaluation Inspection (CEI) Report for the inspection conducted at the subject facility on June 7, 2007, by Mr. Wes Bell of this Office. As stated in the inspection report, the facility staff must initiate surface discharges of the boiler blowdown and kiln effluents (currently subsurface discharges) regulated under.this Permit. The conditions of the subject Permit should be reviewed to ensure the facility complies with all monitoring and sampling requirements. The report should be self-explanatory; however, should you have anyquestions concerning this report, please do not hesitate to contact Mr. Bell or me at (704) 663-1699. Sincerely, Robert B. Krebs Surface Water Protection Regional Supervisor Enclosure cc: Rowan County Health Department N"o,�Carolina NCDENR iura!!y Mooresville Regional Office Division of Water Quality - Phone 704-663-1699 Customer Service Internet: www.ncwaterquality.org 610 East Center Ave, Suite 301 Mooresville, NC 28115 Fax 704-663-6040 1-877-623-6748 An Equal OpportunitylAffirmative Action Employer— 50% Recycledl10% Post Consumer Paper 11 United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 LI 2 L5I 31 NCG500596 I11 121 07/06/07 . 117 181CI 19fSI 20 U 1= 1= Remarks 21IIIIIII111111111111111111111IIIIIIIIIIIIIIII lil6 Inspection Work Days Facility Self -Monitoring Evaluation Rating Bi QA-------------------------Reserved-—-—--—------------ 67I 1.5 169 70--I 71 u72 N' 73I' 74 751 I I I I I 180 W Section B: FacilityData Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) Shaver Wood Products Incorporated 01:18 PM 07/06/07 02/08/01 Exit Time/Date Permit Expiration Date 14440 Statesville Blvd Cleveland NC 27013 04:00 PM 07/06/07 07/07/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Chad Shaver//704-278-9291 /7042789304 Name, Address of Responsible Official/Title/Phone and Fax Number Richard Shaver,14440 Statesville Blvd Cleveland NC Contacted 27013//704-278-9291/ No Section C: -Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s)of Inspector(s) Agency/Office/Phone and Fax Numbers.. Date Wesley N Bell �/,/fir /d/ MRO WQ//704-663-169,9 Ext.231/ Si nat o nagement Q A Review - Agency/Office/Phone and Fax Numbers Date Marcia Allocco MRO WQ//704-235-2204/ EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 r NPDES yr/mo/day Inspection Type 1 3I NCG500596 I121 07/06/07 I 1� 18 C, Section D: Summary of Finding/Comments (Attach additionalsheetsof narrative and checklists as necessary) Page # 2 Permit: NCG500596 Ownei• - Facility: Shaver Wood Products Incorporated Inspection Date: 06/07/2007 Inspection Type: Compliance Evaluation (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ❑ ❑ ■ ❑ Is the facility as described in the permit? ■ ❑ ❑ fl # Are there any special conditions for the permit? ❑ ❑ ■ ❑ Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ ❑ ❑ ❑ Is, all required information readily available, complete and current? ■ ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ■ ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? IF, ❑ ■ Cl Is the chain -of -custody complete? ❑ ❑ ■ ❑ Dates, times and location of sampling ❑ Name of individual performing the sampling ❑ Results of analysis and calibration ❑ Dates of analysis ❑ Name of person performing analyses ❑ Transported COCs ❑ Are DMRs complete: do they include all permit parameters? ❑ ❑ ■ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ ■ ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with.a certified operator on each shift? ❑ ❑ ■ ❑ Is the ORC visitation log available and current? ❑ ❑ ■ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ❑ ❑ ■ ❑ Is the backup operator certified at one grade less or greater than the facility classification? . ❑ ❑ ■ ❑ Is a copy of the current NPDES permit available on site? ■ ❑ ❑ 0 Facility has copy of previous year's Annual Report on file for review? ❑ ❑ ■ ❑ Comment: Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ❑ ❑ ■ ❑ % Page # 3 Permit: NCG500596 Owner - Facility: Shaver Wood Products Incorporated Inspection Date: 06/07/2007 Inspection Type: Compliance Evaluation Laboratory Yes No NA NE Are all other parameters(excluding field parameters) performed by a certified lab? ❑ ❑ .■ ❑ # Is the facility using a contract lab? ❑ ❑ ■ ❑ Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? ❑ ❑ ■ ❑ Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ ■ ❑ Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? ❑ ❑ ■ ❑ Comment: The facility staff must ensure all effluent analyses are performed by a certified laboratory in wastewater analyses. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? Cl ❑ ■ ❑ Is sample collected below all treatment units? ❑ ❑ ■ ❑ Is proper volume collected? ❑ ❑ ■ ❑ Is the tubing clean? Cl ❑ ■ ❑ Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? ❑ ❑ ■ ❑ Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ❑ 0,011 Comment: The facility staff must ensure all effluent sampling complies with the requirements of the Permit (twice per year). Upstream / Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? ❑ ❑ ■ ❑ Comment: Please note the permit condition regarding upstream and downstream temperature measurements. If there is no water flowing in the ditch or surface water (at the discharge location) then no upstream or downstream monitoring is required. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ Cl Does the facility analyze process control parameters, for ex: MLSS,. MCRT, Settleable Solids, pH, DO, Sludge ❑ ❑ ■ Cl Judge, and other that are applicable? Comment: The boiler blowdown and kiln effluents have been discharged undergound for >10 years without prior approval from the Division's Aquifer Protection Section. The facility's Vice President has been notified to cease the subsurface discharges and initiate surface discharges regulated under this Permit. Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? ❑ ❑ ■ ❑ Is flow meter calibrated annually? ❑ ❑ ■ ❑ Is the flow meter operational? ❑ ❑ ■ ❑ Page # 4 Permit: NCG500596 Owner - Facility: Shaver Wood Products Incorporated Inspection Date: 06/07/2007 Inspection Type: Compliance Evaluation Flow Measurement - Effluent Yes No NA NE (If units are separated) Does the,chart recorder match the flow meter? ❑ n ■ Q Comment: The facility staff must ensure the flows for the boiler blowdown and kiln (if appropriate) effluent discharges are measured during the required sampling events. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? Q Q -m Are the receiving water free of foam other than trace amounts and other debris? ❑ ❑ ■ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ■ n Comment: NCDENR North Carolina Department of Environment and Natural Resources' Division of Water Quality . Michael F. Easley, Governor July 23, 2007 Richard W. Shaver Shaver Wood Products, Inc. 14440 Statesville Boulevard Cleveland, NC 27013 William G. Ross,.Jr., Secretary. Coleen H. Sullins, Director Subject: Renewal of coverage / General Permit.NCG500000 Shaver Wood Products Certificate of Coverage NCG500596 Rowan County Dear Permittee: In accordance with your renewal application [received on July 5, 20071, the Division is renewing, Certificate of Coverage (CoC) NCG500596 to discharge under NCG500000. This CoC is issued ,pursuant to. the requirements of North Carolina General Statue. 143-2,15.1 and the Memorandum of Agreement between -North - Carolina and the US Environmental Protection agency dated May 9, 1994 [or as subsequently amended]. If any parts, measurement frequencies or sampling requirements contained in this General Permit are. unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, the certificate of.coverage shall be final and binding. -Please take notice'that this -Certificate of Coverage is.not'transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the certificate of coverage. Contact the Mooresville Regional Office prior to any sale or transfer of the permitted facility... Regional Office staff will assist you in documenting the transfer of this CoC. This permit does not affect the legal requirements to obtain other permits which. may be required by the Division of Water Quality, or permits required by the Division of Land Resources, Coastal_ Area. Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning the requirements of the General Permit, please contact Jim McKay [919 733-5083, extension 595 or james.mckay@ncmail.netl.+-$"�; Z Sincerely,'r I r R . n UL for Coleen H. Sullins cc: Central Files ooresvilile Re 'oval Offce /Surface Water Protectio • ' ` �� - -� ��4,�`'�, • NPDES file j K' Mt` 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 One 512 North Salisbury Street, Raleigh, North Carolina 27604 NorthCarolina Phone: 919 733-5083 / FAX 919 733-0719 / Internet: www.ncwaterquality.org Natutally An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper STATE OF NORTH CAROLINA. DEPARTMENT OF. ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NCG500000 CERTIFICATE OF COVERAGE NCG500596 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER. THE.. NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and. adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as. amended, Shaver Wood Products; Inc. is hereby authorized to discharge. Boiler Blowdown & Condensate from a.facility located at Shaver Wood Products. 14440 Statesville Boulevard Cleveland Rowan County . to receiving waters designated as an unnamed tributary: to Fourth Creek in subbasin 30706 of the Yadkin River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I-, II, III and IV hereof. This certificate of -coverage shall become effective August 1, 2007. ; This Certificate of Coverage shall remain in effect for the duration of the. General Permit. Signed this day July 23, 2007. for Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission .NCDENR North Carolina. Department of Environment.and Natural Resources. Division of Water Quality Michael F. Easley, Governor William G. Ross; Jr., Secretary Alan W. Klimek, P.E., Director November 15, 2006 Richard Shaver Shaver Wood Products, Inc: 14440 Statesville Boulevard Cleveland, .NC 27013 Subject:. NPDES Permit NCG500000 renewal Certificate .of Coverage (CoC) NCG500596 Shaver Wood Products Rowan County Dear Permittee: The facility listed above is covered under NPDES General PermitNCG500000. NCG500000 expires on July 3112007. Federal (40 CFR 122.41).and North. Carolina (15A NCAC 2H.0105(e)) regulations require that permit renewal applications must be filed at least 180 days prior"to expiration of the current permit. If you have already mailed a renewal request; you may disregard this notice. To satisfy this requirement; the Division must receive a renewal request postmarked no later than . February 1; 2007. Failure to request renewal, by this date may result in a civil,penalty, assessment. Larger penalties may be assessed depending upon the delinquency of the request. This renewal notice is being sent well in advance of the due date so that you have adequate time .to prepare your application. If any discharge previously covered under NCG500000.will occur after July 31, 2007, the CoC must be renewed. Discharge of wastewater without a valid permit would. violate North Carolina General Statute 143-215.1; unpermitted discharges of wastewater may be assessed civil penalties of up to $25,000 per day. If all discharge has ceased at your facility and you wish to rescind this CoC [or if you have other questions], contact me at thetelephone number or e-mail address listed below. . Sincerely, ~. . Charles H. Weaver, Jr. 1C NPDES Unit cc: Central Files NOV 1 6 200( NPDES File 1617 Mail Service Center, Raleigh, North.Carolina 27699-1617 L ° b L, g One:._... 512 North Salisbury Street, Raleigh, North. Carolina 27604 NorthCarohna Phone: 919 733-5083, extension 511. / FAX 919 733-0719 / charles.weaver@ ncmail.net a,� �y�� y An Equal Opportunity/Affirmative Action Employer - 50% Recycledll0% Post Consumer Paper V L `` State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Alan W. Klimek, P.E., Director July 26, 2002 RICHARD SHAVER SHAVER WOOD PRODUCTS INCORPORATED 14440 STATESVILLE BLVD CLEVELAND, NC 27103 Dear Permittee: 1•• Aoftft NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Reissue - NPDES Wastewater Discharge Permit Shaver Wood Products Incorporated COC Number NCG500596 Rowan County In response to your renewal application for continued coverage under general permit NCG500000, the Division of Water Quality (DWQ) is forwarding herewith the reissued wastewater general permit Certificate of Coverage (COC). This COC is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated May 9, 1994 (or as subsquently amended). The following information is included with your permit package: * A copy of the Certificate of Coverage for your treatment facility * A copy of General Wastewater Discharge Permit NCG500000 * A copy of a Technical Bulletin for General Wastewater Discharge Permit NCG500000 Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 578 Sincerely, for Alan W. Klimek, P.E. cc: Central Files Stormwater & General Permits Unit Files Mooresville Regional Office NC r"E T. OF ENVIRONt 16'1"T A111i3 ut\'rear '. _ �lvw�lll'i4` OG F �'r' JUL 3 1 2002 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper