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HomeMy WebLinkAboutNC0065480_Compliance Evaluation Inspection_20210128DocuSign Envelope ID: 8853A46D-5A69-4E51-B26B-B7F6A4D64668 ROY COOPER Governor MICHAEL 5. REGAN Secretary S. DANIEL SMITH 0irecror Joel Mingus Aqua North Carolina Inc. 251 Merchant's Circle Hampstead, NC 28443 NORTH CAROLINA Environmental Quality February 01, 2021 SUBJECT: Compliance Inspection Report Beau Rivage Plantation WWTP NPDES WW Permit No. NCO065480 New Hanover County Dear Permittee: The North Carolina Division of Water Resources conducted an inspection of the Beau Rivage Plantation WWTP on 1/28/2021. This inspection was conducted to verify that the facility is operating in compliance with the conditions and limitations specified in NPDES WW Permit No. NC0065480. The findings and comments noted during this inspection are provided in the enclosed copy of the inspection report entitled "Compliance Inspection Report". There were no significant issues or findings noted during the inspection and therefore, a response to this inspection report is not required. If you should have any questions, please do not hesitate to contact Helen Perez with the Water Quality Regional Operations Section in the Wilmington Regional Office at 910-796-7215 or via email at helen.perez@ncdenr.gov. Sincerely, DocuSigned by: OA, for 7F141E73B6F3456... Morelia Sanchez -King, Regional Supervisor Water Quality Regional Operations Section Wilmington Regional Office Division of Water Resources, NCDEQ ATTACHMENTS Cc: Upload to Laserfiche �North Carolina Department of Environmental Quality I Division of Water Resouroes Wanungton Regonal Dfhoe 1127 Cardinal Dn►le Extension 14hk"gton, North Caroina 28405 9079B-7215 DocuSign Envelope ID: 8853A46D-5A69-4E51-B26B-B7F6A4D64668 United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN 1 2 IS I 3 I NC0065480 I11 121 21/01/28 I17 18 I,- I 19 I G I 201 21111111111111111111111111111111111111111111 f6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 CA ---------------------- Reserved ------------------- 67 72 I n, I 73LLI74 71 I I I I I I I80 701LJ � I 71 IN tyI L J Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 01:OOPM 21/01/28 19/10/01 Beau Rivage Plantation WWTP 6606 River Rd Exit Time/Date Permit Expiration Date Wilmington NC 28412 02:OOPM 21/01/28 22/08/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Gregory Cole Price/ORC/910-408-6413/ Joel A Mingus//910-270-1412 / Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Eric N Youngs,105 Hampstead Village Hampstead NC 28443/ORC/910-270-1412/9102703147 Yes Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit 0 Flow Measurement Operations & Maintenar Records/Reports Self -Monitoring Progran 0 Sludge Handling Dispos Facility Site Review Effluent/Receiving Wate Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Helen I Perez oE o^ s'g"eYDWR/WIRO WQ/910-796-7387/ 2/3/2021 i^ex 1 D645B4A39694BE... Signature of Man ?fi'�!9Aefk'Wiewer Agency/Office/Phone and Fax Numbers Date Tom Tharring on °n" -TtN"i"3hWR/WIRO WQ/ - - / 2/3/2021 7F141E73B6F3456... EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# DocuSign Envelope ID: 8853A46D-5A69-4E51-B26B-B7F6A4D64668 NPDES yr/mo/day Inspection Type (Cont.) 31 NCO065480 I11 12I 21/01/28 117 18 ICI Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) A routine compliance inspection of the Beau Rivage WWTP was conducted on January 28, 2021. The purpose of the evaluation was to verify that the facility is operating in compliance with the conditions and limitations specified in Permit NC0065480. Joel Mingus, Gregory Price and Eric Young were present during the inspection. This facility was upgraded to a 0.2 MGD dual -train Integrated Fixed -Film Activated Sludge treatment plant in 2018. Flow averages 123,000 GPD. The plant appears to be well maintained and operated. Extra high level alarms were added to the EQ tanks, the aeration tanks and the digesters for notification through telemetry. Treated wastewater is discharged through an 80-100 foot pipe outfall, located underwater, into the Cape Fear River. Since start-up in 2018, there have been NOVs issued for daily and monthly Ammonia and BOD exceedances and daily Enterococci exceedances. The last violation was issued in February 2020 for daily and monthly ammonia exceedances. The facility is compliant with NPDES permit NC0065480. Please review the comment sections of the inspection report for more details. Page# DocuSign Envelope ID: 8853A46D-5A69-4E51-B26B-B7F6A4D64668 Permit: NCO065480 Owner - Facility: Inspection Date: 01/28/2021 Inspection Type: Beau Rivage Plantation WVVTP Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new ❑ ❑ 0 ❑ application? Is the facility as described in the permit? 0 ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ ❑ 0 ❑ Is access to the plant site restricted to the general public? 0 ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? 0 ❑ ❑ ❑ Comment: The sodium hydroxide chemical feed system is currently not beinq used. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? 0 ❑ ❑ ❑ Is all required information readily available, complete and current? 0 ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? 0 ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? 0 ❑ ❑ ❑ Is the chain -of -custody complete? 0 ❑ ❑ ❑ Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operatc ❑ ❑ ❑ on each shift? Is the ORC visitation log available and current? ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification' ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? 0 ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ 0 ❑ Comment: Records of DMRs, lab results and COCs were organized and complete with no issues. Bench sheets and calibrations of field parameter testinq performed by operators were complete. Operations & Maintenance Yes No NA NE Page# 3 DocuSign Envelope ID: 8853A46D-5A69-4E51-B26B-B7F6A4D64668 Permit: NCO065480 Owner - Facility: Beau Rivage Plantation WVVTP Inspection Date: 01/28/2021 Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? 0 ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: DO and ph measurements are taken throughout the treatment process. Bar Screens Yes No NA NE Type of bar screen a.Manual b.Mechanical Are the bars adequately screening debris? 0 ❑ ❑ ❑ Is the screen free of excessive debris? 0 ❑ ❑ ❑ Is disposal of screening in compliance? 0 ❑ ❑ ❑ Is the unit in good condition? 0 ❑ ❑ ❑ Comment: The headworks consists of a Huber mechanical fine screen and grit removal system installed in the 2018 modification. Once a month, grease is pumped out and the system is cleaned. The existinq manual bar screen was repurposed as a secondary system. Grit Removal Type of grit removal Yes No NA NE a.Manual ❑ b.Mechanical Is the grit free of excessive organic matter? 0 ❑ ❑ ❑ Is the grit free of excessive odor? 0 ❑ ❑ ❑ # Is disposal of grit in compliance? 0 ❑ ❑ ❑ Comment: Grit, along with screenings, are conveyed to a roll -out dumpster for removal. Equalization Basins Yes No NA NE Is the basin aerated? 0 ❑ ❑ ❑ Is the basin free of bypass lines or structures to the natural environment? 0 ❑ ❑ ❑ Is the basin free of excessive grease? 0 ❑ ❑ ❑ Are all pumps present? 0 ❑ ❑ ❑ Are all pumps operable? 0 ❑ ❑ ❑ Are float controls operable? 0 ❑ ❑ ❑ Are audible and visual alarms operable? 0 ❑ ❑ ❑ Page# 4 DocuSign Envelope ID: 8853A46D-5A69-4E51-B26B-B7F6A4D64668 Permit: NCO065480 Inspection Date: 01/28/2021 Equalization Basins # Is basin size/volume adequate? Owner - Facility: Beau Rivage Plantation WVVTP Inspection Type: Compliance Evaluation Yes No NA NE ■ ❑ ❑ ❑ Comment: One of the 35,000 gallon EQ chambers was a repurposed existing sludge holding tank. There are two high-level EQ float alarms which were tested and operable during inspection. Operators were notified of alarms by phone. Aeration Basins Yes No NA NE Mode of operation Ext. Air Type of aeration system Diffused Is the basin free of dead spots? 0 ❑ ❑ ❑ Are surface aerators and mixers operational? ❑ ❑ 0 ❑ Are the diffusers operational? 0 ❑ ❑ ❑ Is the foam the proper color for the treatment process? 0 ❑ ❑ ❑ Does the foam cover less than 25% of the basin's surface? 0 ❑ ❑ ❑ Is the DO level acceptable? ❑ ❑ ❑ Is the DO level acceptable?(1.0 to 3.0 mg/I) ❑ ❑ ❑ Comment: There are two 100,000 gal Integrated Fixed -Film Activated Sludge trains, each with a 25,000 gal aerated digester. Each train has three cells filled —30% with honeycomb shaped plastic media. Wastewater passes throuqh media retention screens between each cell. There are scare screens on -site. Pumps-RAS-WAS Are pumps in place? Are pumps operational? Are there adequate spare parts and supplies on site? Comment: No comment. Secondary Clarifier Is the clarifier free of black and odorous wastewater? Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Is the site free of weir blockage? Is the site free of evidence of short-circuiting? Is scum removal adequate? Is the site free of excessive floating sludge? Is the drive unit operational? Yes No NA NE ■ ❑ ❑ ❑ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ❑ ❑ ■ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Page# 5 DocuSign Envelope ID: 8853A46D-5A69-4E51-B26B-B7F6A4D64668 Permit: NCO065480 Inspection Date: 01/28/2021 Secondary Clarifier Is the return rate acceptable (low turbulence)? Is the overflow clear of excessive solids/pin floc? Owner - Facility: Beau Rivage Plantation WVVTP Inspection Type: Compliance Evaluation Is the sludge blanket level acceptable? (Approximately'/4 of the sidewall depth) Comment: The weirs on the dual clarifiers are manually cleaned weekly. Aerobic Digester Is the capacity adequate? Is the mixing adequate? Is the site free of excessive foaming in the tank? # Is the odor acceptable? # Is tankage available for properly waste sludge? Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ❑ ❑ ■ Yes No NA NE ■ ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ■ ❑ ❑ ❑ Comment: Each train has a 25,000 gallon digester. The digesters were in the process of decanting into the EQ basin during the inspection. Filtration (High Rate Tertiary) Yes No NA NE Type of operation: Down flow Is the filter media present? ❑ ❑ ❑ Is the filter surface free of clogging? ❑ ❑ ❑ Is the filter free of growth? ❑ ❑ ❑ Is the air scour operational? ❑ ❑ ❑ Is the scouring acceptable? ❑ ❑ ❑ Is the clear well free of excessive solids and filter media? 0 ❑ ❑ ❑ Comment: The dual Fluidyne cloth media filters are backwashed automatically 10 to 15 times a day. The filters are cleaned with liquid chlorine every 2 to 3 weeks. Extra cloth media is stored on -site. Disinfection - UV Are extra UV bulbs available on site? Are UV bulbs clean? Is UV intensity adequate? Is transmittance at or above designed level? Is there a backup system on site? Is effluent clear and free of solids? Yes No NA NE ■ ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ❑ ■ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Page# 6 DocuSign Envelope ID: 8853A46D-5A69-4E51-B26B-B7F6A4D64668 Permit: NCO065480 Owner - Facility: Beau Rivage Plantation WVVTP Inspection Date: 01/28/2021 Inspection Type: Compliance Evaluation Disinfection - UV Yes No NA NE Comment: The dual UV units are in series. The units are cleaned once a month and Aqua has plans to replace all UV bulbs in February. The facility has a back-up chlorination/dechlorination system. Flow Measurement - Effluent # Is flow meter used for reporting? Is flow meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? MOM ill r•7ill rim ill I:I ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ❑ ■ ❑ Comment: The flowmeter was calibrated on 1-23-2020 by Horizon Enqineerinq and Consulti Effluent Sampling Is composite sampling flow proportional? Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ❑ ❑ ■ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Comment: The effluent sampler is located at the post aeration well and the temperature was 3 degrees Celsius. Standby Power Is automatically activated standby power available? Is the generator tested by interrupting primary power source? Is the generator tested under load? Was generator tested & operational during the inspection? Do the generator(s) have adequate capacity to operate the entire wastewater site? Is there an emergency agreement with a fuel vendor for extended run on back-up power? Is the generator fuel level monitored? MOM ill r•7ill rim ill I:I ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ❑ ❑ ■ ■ ❑ ❑ ❑ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ Comment: The generator is automatically tested weekly and underload 2 times a year. Major preventative maintenance is performed annually. Page# 7