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NC0036269_Regional Office Historical File Pre 2018 (3)
WAT �94 o v a Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources August 24, 2004 l Mr. John C. Murdock, Executive Director Water and Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026-0428 Dear Mr. Murdock: Alan W. Klimek, P.E. Director Division of Water Quality (t{,ru, U��,AeEL - a <di AUG 2 6 2004 �- - — f SUBJECT: Water and Sewer Authority of Cabarrus County 201 Facility Plan Amendment Fuda Creek Interceptor Project No. CS370382-20 This is to inform you that the Finding of No Significant Impact (FNSI) and the Environmental Assessment have been submitted to the State Clearinghouse. The documents will be advertised for thirty (30) calendar days in the N.C. Environmental Bulletin. Advertising the FNSI is required prior to a local unit of government receiving financial support from the State Revolving Loan program. You will be informed of any significant comment or public objection when the advertisement period is completed. A copy of the documents is transmitted for your record. The documents should be made available to the public. Construction Grants and Loans Section 1633 Mail Service Center Raleigh NC 27699-1633 Phone: 919-733-6900 / FAX: 919-715-6229 / Internet: www.nccgl.net A- r--1 n --- 1...-:L../ALt:__,..1:..,. A-4:^- Cn0/ n......,.1...JNnO/ M-4 rl--_- or NthCarohna ,�aturalltf Mr. John C. Murdock, Executive Director Page 2 August 24, 2004 If there are any questions, please contact me at (919) 715-6211. Sincerely, �. Daniel M. Blaisdell, P.E., Assistant Chief Engineering Branch HS/sd Attachment (all cc's) cc: Sandra L. Tripp, P.E., Camp Dresser & McKee DWQ Mooresville Regional Office Daniel Blaisdell, P.E. Amy Simes, P.E. Larry Horton, P.E. Zi-Qiang Chen, Ph.D. Hannah Stallings DMU/FEU/ FINDING OF NO SIGNIFICANT IMPACT AND ENVIRONMENTAL ASSESSMENT FUDA CREEK INTERCEPTOR WATER & SEWER AUTHORITY OF CABARRUS COUNTY RESPONSIBLE AGENCY: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES CONTACT: JOIN R. BLOWE, P.E., CHIEF CONSTRUCTION GRANTS AND LOANS SECTION DIVISION OF WATER QUALITY 1633 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1633 TELEPHONE NO. (919) 715-6212 AUGUST 20, 2004 FINDING OF NO SIGNIFICANT IMPACT (FNSI) Article I, Chapter 113A of the North Carolina General Statutes requires an action to be subject to the requirements of the North Carolina Environmental Policy Act (NCEPA) if it involves the expenditure of public funds and a potential impact is anticipated to the environment. The proposed project has been evaluated for compliance with the North Carolina Environmental Policy Act and determined to be a major agency action that will affect the environment. Project Applicant: Water & Sewer Authority of Cabarrus County, North Carolina Project Description: In this project, known as the Fuda Creek Interceptor, the Water and Sewer Authority of Cabarrus County (WSACC) will construct gravity sewers to serve western portions of the town of Harrisburg and an eastern section of Mecklenburg County. The proposed interceptor is a 12- to 24-.inch diameter interceptor sewer system approximately 22,400 feet in length. The proposed infrastructure will parallel an existing interceptor and eliminate two (2) pump stations. This project will allow for the Huntwicke Package wastewater treatment plant to be eliminated. The Fuda Creek Interceptor will be designed to convey all wastewater flow to the Back Creek Interceptor, then to the Rocky River Regional Wastewater Treatment Plant. Project Number: CS370382-20 Total Project Cost: $6,392,100 State Revolving Fund Loan: $6,392,100 Mitigative measures will be implemented to avoid significant adverse environmental impacts, and an environmental impact statement will not be required. The decision was based on information in the 201 Facilities Plan and reviews by governmental agencies. An environmental assessment supporting this action is attached. This FNSI completes the environmental review record, which is available for inspection at the State Clearinghouse. No administrative action will be taken on the proposed project for at least thirty calendar days after notification that the FNSI has been published in the North Carolina Environmental Bulletin. Sincerely, t�� a'tm� Alan W. Klimek, P.E., Director Division of Water Quality ENVIRONMENTAL ASSESSMENT A. Proposed Facilities and Actions Figure 1 identifies the location of the proposed wastewater interceptor system. New Interceptor System: The Water and Sewer Authority'of Cabarrus County (WSACC) serves the regional wastewater needs of, and provides wastewater collection and treatment service for Cabarrus County. The proposed project consists of installation of 4,055 linear feet (l.f.) of 12-inch diameter gravity sewer, 4,90011. of 21-inch diameter gravity sewer, and 13,445 l.f. of 24-inch diameter gravity sewer. The downstream portion of the interceptor will be installed parallel to 3,1001.f. of an existing 12-inch diameter interceptor. A flow diversion structure will be incorporated to split the incoming wastewater flow between the existing and proposed parallel interceptors. The proposed infrastructure will eliminate the existing Claire Haven pump station and the Fuda Creek pump station. This project will also allow for the existing Huntwicke package wastewater treatment plant to be eliminated. The Fuda Creek Interceptor will be designed to convey wastewater flow to the Back Creek Interceptor, and from there the wastewater is conveyed to the Rocky River Regional Wastewater Treatment Plant. B. Existing Environment Topography and Soils: This proposed installation is located in the Fuda Creek drainage basin in Cabarrus County and Mecklenburg County, which are in the Piedmont physiographic province of North Carolina. Most of the interceptor route is along relatively flat terrain along the floodplain of Fuda Creek. Elevations along the corridor range from approximately 556 feet above sea level at the downstream end of the route near the confluence of Fuda Creek and Back Creek to around 675 feet at the upstream end of the route in Mecklenburg County. Portions of the Fuda Creek Interceptor route will encroach on the 100-year floodplain due to the necessity of gravity collection systems to be placed at the lowest elevation practicable. The two dominant soil types present in the construction corridor are Chewacla and Monacan soils. Chewacla soils are frequently flooded and found in.floodplains along streams. Monacan soils are somewhat poorly drained soils typically found in floodplains. Surface Waters: The proposed project will involve crossing Fuda Creek nine times, and five unnamed tributaries of Fuda Creek. The sewer will also cross Back Creek once to connect to the Back Creek Interceptor. Fuda Creek is approximately 20 feet wide, and its tributaries are approximately 10 feet wide. Fuda Creek and Back Creek are classified as Class C surface waters. Water Supply: The drinking water supply sources for Cabarrus County are Lake Don T. Howell, Lake Fisher, Lake Concord, and Lake Kannapolis, all of which are located in the Yadkin River Basin. C. Existing Wastewater Facilities WSACC was established in 1992 to provide regional water and wastewater service to four member utilities in Cabarrus County: the city of Concord, the city of Kannapolis, the town of Harrisburg, and the town of Mt. Pleasant. WSACC's interceptor- system consists of over 67 miles of gravity sewer sized 12 to 72 inches in diameter and four wastewater pump stations. WSACC operates two wastewater treatment facilities, the 24-MGD Rocky River Regional WWTP and the 75,000 GPD Muddy Creek WWTP. The majority of the interceptor system serves the Rocky River Regional WWTP, which is a two -stage biological treatment facility that uses sodium hypochlorite for disinfection. Facing the rapid population growth and development in the western portions of the town of Harrisburg and eastern Mecklenburg County, the existing Fuda Creek Interceptor system - 3,1001.f. of 12-inch diameter gravity sewer and a small pump station in the downstream portion of the project area - will run out of capacity in the near future. The proposed infrastructure will parallel the route of the existing Fuda Creek Interceptor and will prevent future system failure due to sanitary sewer overflows. The effluent limits for the Rocky River Regional WWTP are: Parameter Limit Flow 24.0 MGD CBOD (Summer) 17.0 mg/L daily average, 25.5 mg/L weekly average CBOD (Winter) 25.0 mg/L daily average, 37.5 mg/L weekly average NH3-N (Summer - Winter) 4 mg/L and l0mg/L Total Suspended Residue 30 mg/L daily average, 45 mg/L weekly average Fecal Coliform 200/100 ml daily average, 400/100 ml weekly average D. Need for Proposed Facilities and Actions The Fuda Creek Interceptor, which will collect wastewater throughout the Fuda Creek drainage basin and convey it to the Rocky River Regional WWTP, is needed to protect the existing sewer system from failure due to overflows. It will also provide municipal sewer service to some developing areas in Cabarrus County. The University City area, located between the town of . Harrisburg and Charlotte, is growing and pushing development into the area between these two municipalities. The Harrisburg Area Plan is a planning document that was jointly developed between Harrisburg and Charlotte to guide the long-term growth and development in the Harrisburg area. In accordance with the Plan, WSACC has entered into an agreement with Charlotte - Mecklenburg Utilities for the implementation of the Reedy Creek Interceptor, which will be located to the south of Fuda Creek. This interceptor will inhibit the proliferation of package wastewater treatment plants and pump stations in the area, and will extend the regional system provided by the Rocky River Regional WWTP. WSACC has committed to allow wastewater connections only on the north side of the proposed Reedy Creek Interceptor and the area on the south side of Reedy Creek will currently be preserved as open space. Because Fuda Creek is located north of Reedy Creek, the Fuda Creek area will be targeted for controlled residential development in accordance with the Plan. This will encourage development to occur closer.to Harrisburg and discourage sprawling growth in undeveloped areas of Cabarrus County. E. Alternatives Analysis WSACC needs to provide wastewater collection/transport facilities in the Fuda Creek basin to prevent sewer overflows and to allow for future development. Accordingly, a 201 Facility Plan Amendment was prepared and several alternatives were evaluated. A "no -action" alternative was determined to be unacceptable because it would not allow WSACC to adequately collect and treat wastewater from the Fuda Creek drainage basin, and the projected growth and development would occur without adequate wastewater collection and treatment facilities in place. Without implementation of the Fuda Creek Interceptor, the existing 12-inch interceptor would run out of capacity in the very near future, and WSACC would have to deny service to future customers along this reach of the interceptor, as well as the upstream customers anticipated from the land use planning for Harrisburg. The "no action" alternative would likely be associated with more widespread environmental impacts, including individual septic systems and private wastewater treatment systems. Because Cabarrus County contains areas with rock and clay, it is not feasible to implement individual septic systems for the amount of flow to be carried by the proposed Fuda Creek Interceptor. The alternative of implementing septic tank effluent pump (STEP) collection systems for area is also not feasible due to the rocky nature of the area and poor soils. The alternative of constructing an interceptor entirely along the south side of Fuda Creek was evaluated. The south side of the creek contains wooded areas that would require clearing and the loss of wildlife habitat. There is evidence of rock on the surface of the south side of Fuda Creek with steeper terrain. Installing the interceptor along the south side of Fuda Creek would require construction activities within 100 feet of existing homes. Also, a permanent right-of-way would have to be created along the route to allow access for maintenance of the line. Constructing the interceptor on the south side of the creek would require a total of 12 creek crossings. Because of its potential disruption to residences along the route, the likely complexity of its installation, and environmental impact, the option of constructing the interceptor on the south side of Fuda Creek was rejected. The alternative of constructing the Fuda Creek Interceptor primarily along the north side of the creek was evaluated. When compared to the alternative of constructing the interceptor along the south side of the creek, constructing the interceptor on the north side of the creek minimizes the clearing of trees, the loss of wildlife habitat, minimizes wetland impacts, and allows two pump stations and.a package wastewater treatment plant to be eliminated. Installing the interceptor along the north side of the creek also maximizes maintenance access to the interceptor and minimizes environmental consequences since the Fuda Creek Interceptor will use an existing 12-inch interceptor right-of-way. Portions of the "south side".alternative are also included in this alternative in order to preserve existing stream buffers. Because locating the interceptor primarily along the north side of the creek minimizes the environmental impact of the proposed project, it is the preferred alternative. The proposed project will consist of approximately 22,400 feet of 12-inch to 24-inch pipeline to be installed using open -cut construction primarily along the north side of Fuda Creek. F. Environmental Consequences, Mitigative Measures Environmental Consequences This project is known as the Fuda Creek Interceptor and is located in Cabarrus and Mecklenburg Counties. The pipelines will be installed using open -cut construction. The total width of the construction disturbance, including temporary sedimentation and erosion controls such as diversion ditches, will be limited to 40 feet wide in wetland areas and 40 feet across streams. Construction of the Fuda Creek Interceptor will not result in any direct, long-term changes in land use because the pipeline will be installed entirely underground and the existing ground contours will be restored. No local zoning or land use plans will need to be amended to accommodate changes made possible by the proposed project. However, there may be some land use impacts that occur as a result of temporarily displaced activities, but these impacts are expected to be minor and short-term in nature. The proposed interceptor route crosses two existing roads, and the interceptor is to be installed using jack -and -bore, tunneled, or open -cut construction. Open areas will be reseeded and restored, but trees will not be replanted within the interceptor right-of-way. The only permanent changes to the pipeline areas will be occasional mowing along the right-of-way corridors to prevent trees and other large woody vegetation from becoming established. Mowing will typically occur in February and March to protect small game nesting later in the year. There will be no adverse impacts to soils in the project area, and no soil contamination is expected as a result of this project. Once construction of the sewer line is complete, no significant noise impacts are expected from the operation of the sewer line. Noise levels may actually be reduced after construction of the interceptor since the existing Fuda Creek pump station will be eliminated, reducing noise from the operation of pumps and equipment. Construction of the Fuda Creek Interceptor will be associated with short-term, localized air quality impacts such as increases in suspended particulate matter due to dust stirred at the construction site and exhaust emissions from diesel and gasoline powered equipment. No open burning will be allowed. Slight odor is possible within a few feet of the manhole vents that will be a part of this project, but the interceptor is designed with sufficient slope such that the wastewater will be conveyed downstream without allowing the wastewater to stagnate and emit odors. The proposed project will not result in any long-term effect on air quality. Surface waters will be impacted during construction of the stream crossings since the streams will be temporarily diverted to install the interceptor. Diversions of surface water to construct the interceptor will not impact wetlands. Approximately 0.244-acre of stream channels will be temporarily disturbed by the construction but will be restored after the construction. The proposed project will not have any impact on groundwater quality or quantity. Construction and operation of the proposed interceptor will not involve the use or discharge of any toxic substance: The Fuda Creek Interceptor will be constructed within the 100-year floodplain because, in order to convey wastewater flow by gravity, the interceptor must be constructed at the lowest elevation possible. There is no practicable alternative. There will be no loss of flood storage capacity as a result of the project because preconstruction topography will be restored after installation of the pipeline. Construction of the proposed project may result in a short-term impact to the fishery resource and habitat along the sewer line route. These impacts will result from a temporary increase in the turbidity of the water, temporary loss of aquatic habitat in the construction area, loss of benthic organisms in the stream crossing construction area due to a temporary diversion of streams, and a temporary increase in the river velocity in the stream crossing construction area due to constricted flows at the stream diversions. As soon as construction is complete, the turbidity levels are expected to return to preconstruction levels. Fish species are expected to return immediately although it may take longer for benthic organisms to recolonize the area. No long-term impacts to fishery resources or habitats in Fuda Creek, its tributaries, or any other surface waters in the project vicinity are expected as a result of the proposed project. Approximately 15 acres of previously disturbed woodland, most of which is in the floodplain, will be cleared as a result of construction of the interceptor, and the wildlife species and their habitats associated with the interceptor corridor will be disturbed or displaced. Portions of the disturbed forested areas will be converted to a herbaceous or scrub -shrub community as a result of the project. Therefore, areas that are cleared for the interceptor- construction may support a different wildlife community after the removal of trees and replacement with herbaceous vegetation. Because the areas that will be disturbed provide relatively common habitat, this impact will not be significant. The Fuda Creek Interceptor will not have any effect on prime or unique agricultural lands. The proposed project will not have any significant impact on any public lands, or scenic, or recreational areas. The Fuda Creek Interceptor will not disturb any known areas of archaeological or historical value. Mitigative Measures To minimize the noise -related disturbance to the local community, construction activity will be limited to normal daytime hours (7:00 A.M. to 7:00 P.M., Monday through Saturday) wherever possible. In addition, large construction equipment will be equipped with proper noise attenuation devices such as mufflers and silencers to minimize construction -related ambient noise level increases. To control the amount of dust created by construction, open construction areas will be sprayed lightly with water. Discharges of vehicular airborne pollutants will be mitigated through the use of proper emission control systems. Where located below the 100-year flood elevation, manholes will be constructed with watertight frames and covers, which will minimize odors escaping from the manholes. Riparian vegetation will be preserved as much as possible. A minimum buffer of 40 feet will be maintained in all riparian areas. A 100-foot buffer will be maintained in all riparian areas except where they are not feasible due to steep topography, existing houses, or sewer rights -of -way that must be avoided. Those trees that must be removed outside of the right-of-way will be cut near ground level, leaving the stump and the roots in the bank for stability and to possibly sprout. Excavated material will be stockpiled away from streams, and a DENR-approved Erosion and. Sedimentation Control Plan will be followed during construction. Stream crossings will be made perpendicular to the stream to the extent possible to minimize impacts to stream sediments and riparian vegetation. The interceptor- will be installed completely below grade at each stream crossing to prevent debris collection at the pipe crossing. Disturbed stream banks at crossings will be restored to original contours and revegetated with natural materials. Stabilization and seeding of banks at stream crossings will occur within 5 days immediately after construction. A combination of rip rap (below the ordinary high water mark) and woody plantings (above ordinary high water mark) will be used to stabilize the stream banks after construction is complete. As recommended by the North Carolina Wildlife Resources Commission (NCWRC), dormant cuttings of silky dogwood (Cornus anionuun) and silky willow (Salix sericea) and/or rooted stock of elderberry (Sambuctes canadensis) will be used for restoration. Undisturbed buffer zones will be left between streams and construction activities to the maximum extent practicable, and buffer zones will only be disturbed for the nearly perpendicular stream crossings. Once construction is complete, original contours will be restored in wetland areas and the top 12 inches will be replaced with the stripped topsoil to provide a seedbank for re -vegetation. The disturbed soil in wetlands will be reseeded with non -exotic vegetation. Anti -seep collars will be provided at least every 150 feet along the pipeline in wetland areas to control the migration of groundwater along the pipe bedding and to avoid draining wetland areas. Any leaking construction equipment will be required to be fixed properly prior to continued use, and pans will be placed under- the equipment to intercept any fluid if leaking. The construction contractor will be required to dispose of this waste properly, in accordance with all state and local rules. Every reasonable effort will be made to minimize the extent of tree clearing required to construct the proposed project and to salvage merchantable trees that must be removed. In addition, the contractor will be required to protect trees outside of the construction area from damage. Cleared forested areas along the interceptor route will be replanted with appropriate grasses, including a fast-growing wetland seed mix for the wetland areas. At least 1 acre of the upland portion of the right-of-way in the cleared forested areas will be planted with VA-70 lespedeza, Korean lespedeza, ladino clover, and/or porridge pea to provide food and habitat for wildlife. Temporary construction easements in the cleared forested areas will be replanted with grass and will not be mowed at all once construction is complete, so as to protect small game nesting in the area and to allow for natural revegetation. Slash or large trees from corridor construction will be placed in the right-of-way corridor in forested areas as brush piles and downed logs at the request of property owners from whom right-of-way is obtained. Temporary or permanent vegetation will be planted on all bare soil in riparian areas at least within 10 days of ground disturbing activities. The contractor will be required to completely restore all riparian areas within 15 working days or 90 calendar days following the initial ground disturbing activity (including all pe,-nanent fertilizing, seeding, and mulching), which will comply with the "seed as you to" strategy recommended by the NCWRC. Coordination will be maintained with the North Carolina Department of Transportation throughout the design of the Fuda Creek interceptor, and proper procedures for boring, tunneling, or open -cutting the roads will be followed. Prior to construction, the applicable encroachment agreements will be secured. In those areas where installation of the interceptor interferes with the traffic flow, detailed traffic control plans will be developed. The United States Fish and Wildlife Service concurs with the proposed project. The North Carolina Water Quality Section, the North Carolina Division of Environmental Health, and the North Carolina Division of Parks and Recreation concur with the proposed project. The North Carolina Wildlife Resource Commission has recommended conservation measures that were considered in the development of mitigative measures for the proposed project. The North Carolina Department of Cultural Resources is not aware of any properties of architectural, historical, or archaeological significance that would be affected by the project. The Mooresville Regional Office concurs with the project. Other state agencies did not submit objections to this project. G. Public Participation, Sources Consulted A public hearing was held on September 18, 2003, on the proposed project. The presentation included a summary of issues facing WSACC's wastewater collection system, the selected alternative, and the project funding sources. The county's presentation indicated that sewer user rates (based on 5,000 gallon -per -month average use) will generally increase as a result of this project: Concord Current Monthly Charge $18.60 Estimated FY 2006 Charge $19.80 Harrisburg Kannapolis Mt. Pleasant $17.71 $21.50 $31.34 $18.36 $21.10 $31.69 No opposition to the plan was presented at the public hearing, and a resolution will be adopted to implement the proposed project at the September 16, 2004 WSACC Board Meeting. Sources consulted about this project for information or concurrence included: 1) WSACC 2) The city of Concord 3) The city of Kannapolis 4) The town of Harrisburg 5) The town of Mt. Pleasant 6) North Carolina Department of Environment and Natural Resources -Wildlife Resources Commission -Division of Parks and Recreation -Division of Environmental Health -Water Quality Section -Mooresville Regional Office -Legislative and Intergovernmental Affairs 7) North Carolina Department of Cultural Resources 8) North Carolina State Clearinghouse 9) U.S. Fish and Wildlife Service -Z 7L... 4 Z A, Nac, 8 e 1. r. pp It 707ik7yr 74 "'M -!,:!,F U SlatlOn F ut N - U Slat 1T q. 00 U. F j "41L '1k fo P, v 'A i.-: HU' ntkc� 'Pa cka A !rt P1 ant. h . \• ..,. _ 'I' �12"•� wirer' 0 '4 go'feet0 feet . Legend L Existing Package Treament.Plant y. Existing Pump Stations Interceptors ./VExisting I > 'Existing Force Main 4k f%,,fProposed Fuda Creek Interceplor Roads Stream s Fuda Creek Basin N T. j Harrisburg A 500 0 500 Feet 's it Figure I Fuda Creek Sewer Basin >1 I IDUKIl ) 00 North Carolina Department of Er w irE;aa'E.i. r! J June 14, 2004 Mr. John C. Murdock, Executive Director Water and Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026-0428 SUBJECT: Dear Mr. Murdock: Michael F. Easley, Governor William G. Ross, Jr., Secretary .onment andVatural Resources P.E, Director Vater Quality Duty Director of Water and Sewer Authority of Cabarrus County 201 Facility Plan Amendment Fuda Creek Interceptor Project No. CS370382-20 The Construction Grants and Loans Section received the attached comments from the North Carolina Wildlife Resources Commission on the May 2004 edition of the Fuda Creek Interceptor 201 Facilities Plan Amendment. These comments are also being sent directly to your consulting engineer, Camp Dresser & McKee, by copy of this letter. The Wildlife Resources Commission's .comments include mitigative measures that are recommendations only and not requirements. A revised 201 Facilities Plan/Environmental Assessment that contains responses to the June 4, 2004, Environmental Comments of the Facilities Evaluation Unit should be submitted for review and approval by the Unit as soon as possible. Any information that the Water and Sewer Authority of Cabarrus County chooses to add to the 201 Facilities Plan/Environmental Assessment to assimilate the Commission's recommendations, should also be included in the revised document. Also attached are previous comments received from the Wildlife Resources Commission on the subject project, which include recommendations that are also not requirements. The Commission has requested that we resubmit these comments to you so that they might be considered during the project planning and their mitigation strategies might be incorporated into the proposed project if possible. If you or your engineer have any questions or need assistance in resolving these environmental issues, please call Ms. Hannah Stallings at (919) 715-6209. Also, if there are questions concerning this review, you may contact me at (919) 715-6225. NCDENR Construction Grants and Loans Section 1633 Mail Service Center Raleigh, North Carolina 27699-1633 (919) 733-6900 Customer Service Web site: www.nccgl.net FAX (919) 715-6229 I-877-623-6748 Mr. Murdock Page 2 June 14, 2004 S'icerely, K. Lawren e Horton, III, P. E., Supervisor Facilities valuation Unit HS/sd Attachments: (all cc's) cc: Sandra L. Tripp, P.E., Camp Dresser & McKee DWQ Mooresville Regional Office Daniel Blaisdell, P.E. Amy Simes, P.E. Zi-Qiang Chen, Ph.D. Hannah -Stallings DMU/FEU/SRF VEINED. L0(�t5�il�((� �l.'�i;��t .N1 lll1 VLi! t i�1.jl al: North. Carolina Wildlife Resources Commission Charles R. Fullwood, Executive Director C. S � � L ..31 MEMORANDUM TO: Hannah Stallings, Environmental Assessment Coordinator Division of Water Quality, Dept. of Environment and Natural Resources FROM: Ron Linville, Regional Coordinator Habitat Conservation Program DATE: June 7, 2004 SUBJECT: Review 201 Facilities Plan Amendment, Fuda Creek Interceptor, Water & Sewer Authority of Cabarrus County (WSACC), Cabarrus County We have reviewed the May 20, 2004 EA addendum submittal dated May 2004 received from your office on May 26, 2004. The NCWRC has reviewed information provided by the applicant, and field biologists on our staff are familiar with habitat values of the project area. We have also reviewed new alignments for the sewer line provided by Leslie Jones with Camp, Dresser & McKee. During the review, we received a copy of correspondence sent to Ms. Jones from Allan Ratzlaff with the US Fish and Wildlife Service about the realignment and direct impacts associated with the project. These comments are provided in accordance with provisions of the Clean Water Act of 1977 (33 U.S.C. 466 et. seq.) and the Fish and Wildlife Coordination Act (48 Stat. 401, as amended; 16 U.S.C. 661-667d) and the North Carolina Environmental Policy Act (G.S. 113A-1 through 113A-10; 1 NCAC 25). The Carolina creekshell (Villosa vaughaniana), a state endangered species and federal species of concern is present in the watershed. According to the documentation submitted for the project, the Carolina heelsplitter (Lasmigona decorata), a state and federal endangered species is no longer present. Mussel species are known to depend on forested areas to provide needed ecosystem habitat functions as well as provide necessary water quality. Based on our evaluation of the Facility Plan (May 2004), several positive land use activities have been or will be provided in the proposed sewer service area. The following comments are provided for your consideration: 1. The land use planning activities and ordinances proposed in the May 2004 Facility Plan to address indirect (secondary and cumulative) impacts must be completed and adopted for the service areas by all local governing bodies as described prior to beginning construction. These adoptions should be equal in protective measures and implementation. They should meet the intent expressed in the 201 Plan. 2. Proposed minimum buffers appear to be 30' (page 6-8). USGS maps and soil maps are indicated methods for determining streams. Buffers should be no less than 50' Mailing Address: Division of Inland Fisheries o 1721 Mail Seirice Center o Raleigh, NC 27699-1721 Telephone: (919) 733-3633 ext. 281 a Fax: (919) 715-7643 Fuda Creek Intercep,-- 2 June 7. ' 2004 wide and extend from the top of the streambank. Larger buffers should be provided as indicated in the 201 Plan (page 6-9) and to the maximum extent possible throughout the service area. Professional stream determinations (delineations) must be based on US Army Corps of Engineers and NC Division of Water Quality jurisdictional (intermittent and perennial) identification criteria prior to local site plan approvals. USGS maps and County Soil maps may be used for preliminary site planning activities as long as jurisdictional delineations are accomplished by the developer prior to any site clearing and grading. Impacts to jurisdictional waters and wetlands must be avoided or properly permitted pursuant to Clean Water Act provisions. 3. Existing wastewater package plants must cease to discharge upon completion and activation of the Fuda Creek interceptor. 4. The utility line must apply for and receive a 404 Permit from the US Army Corps of Engineers and adhere to NC Division of Water Quality 401 Certification conditions. The installation of the sewer line must meet the installation requirements in both the permit and the certification. 5. Due to suspected reduced wastewater flows and the amount of dye in area wastewater, WSACC should move forward with removal of chlorine (and any de - chlorination) and cessation of chlorine disinfection processes, including any stocking and emergency use of sodium hypochlorite or similar chemicals. This should be accomplished prior to plant upgrades or expansion to 54 Million Gallons per Day (MGD). 6. Local governments should encourage and use conservation development practices that preserve undisturbed natural areas along drainageways, streams and floodplains. They should promote Low Impact Development (LID) techniques which, when properly implemented, prevent unnecessary impacts to jurisdictional waters and floodplains, maintain undisturbed wooded floodplains/buffers, maintain pre development hydrographs, and mimic natural stream flow regimes. The above comments generally reiterate our previous comments. Based on the positive, proactive actions provided by local governments in the service area provided by the leadership of WSACC, we do not believe that further comments on this project will be necessary. The proposed (and_ adopted) activities should reduce impacts to forested streams and floodplain areas which should help maintain existing aquatic habitat functions and values; therefore, the NCWRC will not comment further on the issuance of a FONSI for the Fuda Creek sewer interceptor. Thank you for the opportunity to review and comment on this project. If you have any questions regarding these comments, please contact me at 336/769-9453. Cc: Allan Ratzlaff, USFWS Melba McGee, OLIA DEC-15-03 15:12 FROM- T-979 P•002/003 F-883 ® North CarohnaWE& Res* ources Commission Charles R- Fullwood, Faecutive Direr December 12, 2003 Ms. Leslie Jones, PE CDM 301 South' McDowell'Stfeet, Suite 512 Charlotte, North Carolina 28204 RE: Proposed Fuda Creek Sewer Interceptor Project, Cabarrus County Dear Ms. Jones: This correspondence is in response to your letter of November 19, 2003. The North Carolina Wildlife Resources Commission (NCWRC) is authorized to comment and make recommendations which relate to the impacts of.This project on fish and wildlife through the Federal License of Water Resource Project Act (Federal Power Act-16 U.S.C. 79la et seq.), and the Fish and Wildlife. Coordination Act (48 Stat. 401, as amended; 16 U. S.C. 661-667d). The rare species survey performed for this project found and confirmed the presence of Carolina ereekshell (P71/0.5a vaughaniana), a federal species of concern and a state endangered species. This previously unidentified mussel in the Fuda Creels basin has been reported to and confirmed as the Carolina ereekshell by the NC State Museum of Natural Sciences and the US Fish and Wildlife Service. Your letter request that we provide additional comments and/or recommendations concerning the project_ It is our understanding that these surveys were provided as part of the NC Environmental Policy Act review process. Accordingly, this new information and any subsequent mitigative activities should be reported through the state clearinghouse. Additional regulatory and resource agency comments may be required by the clearinghouse. Based on this new information, we are concerned about probable cumulative and secondary impacts (CSI) to aquatic habitats associated with the sewer extension, and increases development and imperviousness associated with the proposed sewer extension(s)• Increased urbanization is likely to negatively impact aquatic environments to the extent that the Carolina ereekshell and other aquatic life will be diminished or extirpated from the basin. 'Therefore, we recommend that local plannin- and zoning authorities follow the General recommendations found at http://www.ncwildlife.or,- .Zp-07 WildiifeSpeciesCon/pg7c3 imyacts.ndf relative to the protection of aquatic habitats. These guidelines include measures to protect forested buffers, tloodplains, jurisdictional waters. They also discuss infrastructure design and construction as well as stormwater issues. These activities should help avoid unnecessary Mailinb Address: T)ivision of Inland Fisheries • 1721 Mail Service Centcr • Raleigh, NC 27699-1721 Telephone: (919) 733-3633 ext. 231 1 Fax: (919) 715-76. 3 DEC-15r03 15:12 FROM- T-979 P.003/003 F-883 Fuda Creek Interceptor, 2 December 12, 2003 Carolina creek9w1l impacts associated with development within the basin. Continued development in Carolina creekshell habitats could cause the species to be further .dimillished and possibly listed as threatened or, endangered like the Carolina heelsplitter (Lasmigona decorata). In the long term, we believe that implementation of the more stringent activities for threatened and endangered �d economical species ei ie benefited in this document could provide substantial 'enviroda In conclusion, this project should be resubmitted to the clearinghouse. Providing that local ordinances adequately address cumulative and secondary impacts for species that are federally listed species of concern, we should be able to concur or not object to the sewer project. As stated above, the use of more stringent measures to protect listed threatened and endangered species should provide improved assurances for the environmental and economic wellbeing for future generations in this area ofNorth Carolina. The implementation of Low Impact Development (LID) techniques in the basin is recommended_ Additional information on LID measures can be found at www Lgwimpactdevelopment.or . Thank you for sharing this new information with us. If you have any questions regarding these comments, please contact me at 336/769-9453_ Sincerely Ron Linville Regional Coordinator Habitat Conservation Program Cc_ Mark Cantrell, USFWS John Ellis, USFWS John Dorney, DWQ Melba McGee, OLIA r=�- - - ... CS3 7c -36 e -zc, Tm_ VIRA • ��=,,4:��3�.a*k� `Pa�,a ,n)Ti��-. :.* i^ .. . , . s�.x. S�'', tA.rz� '�t�F., \� , J spy. K�'-" North Carolina'vyildl.ife resources Commission Charles R. Fullwood, Executive Director MEMORANDUM TO: Hannah Stallings, Construction Grants & Loans, Division of Water Quality, NC Department of Environment and Natural Resources FROM: Ron Linville, Regional Coordinator Habitat Conservation Program p� DATE: September 18, 2003 SUBJECT: Review of Water and Sewer Authority of Cabarrus County (WSACC) Fuda Creek Interceptor Environmental Assessment EA), Cabarrus County This office has received a letter (August 25, 2003) from Ms. Kelly Boone, PE concerning the referenced Fuda Creek 201 Facility Plan Amendment and EA. The NCWRC has reviewed information provided by the applicant, and field biologists on our staff are familiar with habitat values of the project area. These comments are provided in accordance with provisions of the Clean Water Act (CWA) of 1977 (33 U.S.C. 466 et. seq.) and the Fish and Wildlife Coordination Act (48 Stat. 401, as amended; 16 U.S.C. 661-667d). Ms. Boone's letter responds to some project issues previously raised by the North Carolina Wildlife Resources Commission (NCWRC). Ms. Boone indicates that the Cabarrus County Subdivision Ordinance requires wetland delineation and that impacts modifying streams are prohibited unless approved by the US Army corps of Engineers and the NC Division of Water Quality. Additionally, it indicates that the county's sediment control process requires wetlands and waters to be indicated on developer's plans and federal and state approvals are required prior to plat approvals. The letter also indicates that the planning department defines perennial streams as those indicated on USGS maps and that Concord will be extending buffer protection to intermittent streams (Phase II stormwater permit). The Town of Harrisburg and Cabarrus County will also extend buffer protection (minimum 30-foot) along perennial and intermittent streams. The letter indicates that Cabarrus County Planning Department does not have the necessary resources to field check every stream so they depend on soil maps and USGS maps. In addition, the letter states that developers are required to provide minimum 50-foot buffers pursuant to the Stream Overlay Zone Ordinance and floodplain modifications are prevented through the Floodplain Damage Prevention Ordinance. Local municipalities require pre and post runoff controls that maintain hundred year floodplain functionality. Concerning the Rocky River Wastewater Treatment Plant, WSACC continues to evaluate reuse waters. WSACC will re-evaluate the use of ultraviolet (ozone should also be considered) when the plant is upgraded from 34 million gallons per day (MGD) to 54 MGD. ,Ma D 1v;s;on ot"!nlaa-,i f' ;_rl2 t i'-k'i cc t.,c1-1 r " ,11e"1N,C' i ,::�•}-'; _I Fuda Creek Sewer 2 September 18, 2003 Based on our review of Ms. Boone's letter and our knowledge of the project area, it is likely that we will not object to issuance of a Finding of No Significant Impact (FONSI) for the Fuda Creek sewer providing the following conditions are included in the final FONSI: 1. Upfront jurisdictional water and wetland determinations will be accomplished by certified US Army Corps of Engineers (COE) field personnel to ensure compliance with the CWA instead of depending on USGS maps that are not satisfactory for this purpose. Generally, these delineations are done by professional field consultants that are hired by developers. They are not routinely accomplished by county or municipal personnel. Soil maps and USGS maps may be used as tools for office evaluations. All impacts to jurisdictional waters and wetlands should be properly permitted by the COE and the Division of Water Quality prior to site clearing and any construction. 2. Undisturbed buffers will be provided for waters and wetlands as specified in Ms. Boone's letter. We continue to recommend wider undisturbed 50-foot buffers on all jurisdictional intermittent streams and minimum undisturbed 100-foot buffers on all jurisdictional perennial streams throughout the county instead of wider buffers just within river overlay areas. Much wider buffers are needed where listed aquatic species are present. Stream and floodplain buffers should be preserved undisturbed and natural to the maximum extent possible, regardless of buffer width. 3. Pre and post runoff hydrograph and floodplain conditions will be maintained as described in WSACC consultant's documents. This activity should help reduce secondary and cumulative impacts to aquatic resources providing it is adequately integrated into development projects for commercial and residential developments. The use of Low Impact Development (LID) techniques should be very helpful and are known to be costs effective and land use efficient. Information on LID measures can be found at «�.�« log` iuipactde� elepinent.or�. 4. WSACC will evaluate the use of non -chemical disinfection alternatives when the Rocky River Wastewater Treatment Plant modifies their National Pollutant Discharge Elimination System Permit or increases the amount of discharge flow. We recommend the elimination of chlorine and de -chlorination chemicals for routine and emergency operations at this facility if other options such as ozone or ultraviolet are satisfactory as these chemicals can negatively impact aquatic environments. We look forward to seeing the final FONSI document. The FONSI should include Ms. Boone's agency correspondences. Thank you for the opportunity to review and comment on this project. If you have any questions regarding these comments, please contact me at 336n69-9453. Cc: Kelly Boone, CDRM Alex Marks, DWQ y ® North Carolina Wildlife Resources Commission KN Charles R. Fullwood, Executive Director July 15, 2003 Ms. Kelly R. Boone CDM Consultants & Engineering 5400 Glenwood Ave, Suite 300 Raleigh, North Carolina 27612 RE: Proposed Fuda Creek Interceptor SEPA Review 201 Facility Plan Amendments (DENR Project Number 1231), Cabarrus County Dear Ms. Boone: This correspondence is in response to your letter of June 13, 2003 concerning the referenced environmental review. The North Carolina Wildlife Resources Commission (NCWRC) is authorized to comment and make recommendations which relate to the impacts of this project on fish and wildlife through the Clean Water Act of 1977, the Endangered Species Act, and the Fish and Wildlife Coordination Act (48 Stat. 401, as amended; 16 U.S.C. 661-667d). Based on our review of your letter, we have the following responses in the order presented in your letter: l . Low Impact Development Techniques — Although Cabarrus County has revised zoning regulations to allow forms of development that are thought to reduce the impacts of development, no specific details are indicated comparing these efforts to Low Impact Development (LID) techniques that have been used in other areas of the country and that are used by other municipalities in North Carolina. Do these alternatives, in conjunction with other types of development, actually protect aquatic ecosystems? The environmental document should provide comparative analysis of what will actually occur in the basins affected. Are vegetative buffers required for both intermittent and perennial streams? What scientific criteria and accepted professional methodologies will be used to identify jurisdictional waters? To be compliant with the Clean Water Act, Sections 404 and Sections 401, jurisdictional streams must be delineated and impacts to them avoided and minimized. What local permit review or building permit requirements will be provided to ensure that this occurs? Inri other words, is there a check off for pre site planning delineations of jurisdictional waters and wetlands? It is our understanding that Mecklenburg County's Surface Water Improvement and Management (SWIM) Program may provide some buffers to some perennial waters, impacts to jurisdictional intermittent and perennial headwaters above the SWIM acreage may be ignored even though they are jurisdictional under the Clean Water Act. Again, what buffers will be required for jurisdictional waters above the SWIM requirements throughout the service area? Mailing Address: Division of inland Fisheries + 1721 Mail Service Center • Raleigh. NC: 27699-1721 Fuda Creek - Additk Information 2 July 15, 2003 2. Forested Buffers/Stormwater Runoff/Water Quality — Concerning the Cabarrus County Flood Damage Ordinance to prohibit floodplain fill and the Mecklenburg County efforts to provide stream restoration, we continue to recommend avoiding any fill within 100- year floodplains to preserve stormwater management and flood storage capacity. Stream and wetland delineation (items in number 1 above) are critical elements for stream buffer protection activities. Simply stated, buffers are not likely to be provided where jurisdictional waters are not properly identified. In addition, it does not appear that stream restoration activities in urban areas can fully restore preconstruction hydrographs, Aquatic habitats or water quality; therefore, sound site planning and preservation activities are preferable and needed. It is our understanding that if the wastewater treatment facility is adequate that it should be able to operate using alternate disinfection methods instead of chlorine, including sodium hypochlorite and de -chlorination chemicals. As the Rocky River has potential mussel restoration habitats and disinfection process chemicals impact aquatic life, will the wastewater treatment disinfection be changed to a more benign process like ultraviolet or ozone? Equal measures of protection should be applied throughout the service area. 3. Secondary Impacts of Fuda Creek Interceptor — It is our understanding that development densities and impervious area increases substantially with the provision of public sewer. On -site sewage disposal sites typically produce less density and less imperviousness, especially in areas with poor wastewater disposal soils. Obviously, additional care should be provided when public or community sewer is provided to offset impacts of imperviousness as well as typical curbing and guttering that are routinely associated with public sewer and higher densities. 4. Mitigation of Cumulative and Secondary Impacts — The proactive approach to guide long-range development in the area is appreciated; however, it is not clear how this will ultimately preserve open space. Containing development closer to Harrisburg and allowing wastewater connections on the north side of the Reedy Creek Interceptor may avoid sprawl; however, does this avoid cumulative and secondary impacts downstream or in developing watershed sub -basins in the county? LID methodologies are encouraged even for low density developments where imperviousness approaches ten (10) percent. The use of.grass swells instead of curbing and guttering is helpful. Concerning the Cabarrus County Zoning Ordinances, it would improve the environmental document to show the extent that the proposed guidance measures will actually promote long-term water quality and preserve aquatic habitats. We do not agree that impacts to wetlands and waters will be mitigated by zoning and. floodplain ordinances although these may reduce some cumulative and secondary, . impacts if they provide adequate safeguards and are implemented well. As previously indicated, Clean Water Act jurisdictional delineations are needed_ Sediment and erosion control measures should be used to avoid direct and indirect impacts to downstream waters during construction. Again, it is important that jurisdictional waters be properly delineated and buffered to prevent direct impacts from occurring. We do not disagree that landscaping and vegetated buffers may help reduce erosion and soil loss that impact . downstream aquatic environments. We agree that Customized Development Standards, which may also be called conservation development techniques, can be used to protect open spaces, rural characteristics, and natural resources through compact development providing permanent preservation is provided that allow ecosystems to remain functional and not fragmented. Stream identification and buffer provisions should be incorporated into site planning in a manner to prevent subdivisions, roadways and culverts from fragmenting aquatic and terrestrial habitats that are functionally connected to area floodplains. It is essential for Fuda Creek - Additk Information 3 July 15, 2003 sound environmental protection that these activities focus on protecting site specific characteristics important to water quality and habitat in lieu of just aesthetic provisions. Concerning the future expansion of the wastewater plant, we are informed that flow allocations have been planned for the municipal service area already. We encourage the reuse of wastewater within the basin and the use of an alternate non -chemical disinfection process such as ultraviolet or ozone. The use of chlorine and de -chlorine chemicals should be discontinued for both routine and emergency operations. For your information, we share many of the concerns expressed by Mr. Alex Marks in his letter of June 26, 2003. Please share your responses to the Division of Water Quality letter with us and please fully evaluate the issues and concerns expressed above during the next environmental document submittal. If these issues are adequately acknowledged in the document and sufficient mitigation activities are provided that 1) identify jurisdictional waters, 2) preserve naturally vegetated jurisdictional water and wetland buffers, 3) mimic predevelopment hydrograph conditions to the extent practicable, and 4) preserve floodplain integrity, it is likely that we will be able to concur .with (or not object) to the environmental assessment for the sewer project. Thank you for the opportunity of commenting to you during the preparation of the project environmental document. If you have any questions regarding these comments, please contact me at 336/769-9453. Sincerely Ron inville Regional Coordinator Habitat Conservation Program Cc: Hannah Stallings, DWQ-CGL Melba McGee, OLIA N6rth CarohnaWHIfe resources Commission 9 Charles R. Fullwood, Executive Director MEMORANDUM TO: Melba McGee, Legislative and Intergovernmental Affairs Dept. of Environment and Natural Resources FROM: Ron Linville, Regional Coordinator Habitat Conservation Program DATE: May 2, 2003 SUBJECT: State Clearinghouse Project No. 1231, 201 Facility Plan Amendment, Fuda Creek Interceptor Improvements and Environmental Assessment, Water and Sewer Authority of Cabarrus County (WSACC), Cabarrus County This correspondence responds to a request by you for our review and comments on the referenced project and attached Environmental Assessment (EA). These comments are provided in accordance with the -provisions of the Clean Water Act of 1972, the Fish and Wildlife Coordination Act (48 Stat. 401, as amended; 16 U.S.C. 661- 667d.) and the North Carolina Environmental Policy Act (G.S. 113A-1 through 113A-10; 1 NCAC 25). The project includes the interceptor, pump station, and treatment plant projects designed for the 50-year wastewater needs of Cabarrus County and neighboring regions, including Harrisburg and portions of Mecklenburg County. Eastern Mecklenburg County areas are included through an agr eirert with Charlotte -Mecklenburg Utilities Department (CMUD). State Revolving Funds ($5.9 million) are being sought by WSACC. Fuda Creek interceptor will convey wastewater to the Rocky River Wastewater Treatment Plant (WWTP). This WWTP uses sodium hypochlorite for disinfection. The Huntwick Package Treatment Plant is located on Fuda Creek too. The Rocky River could provide potential suitable habitat or restoration habitat for the Carolina heelsplitter (Lasin Bona decorata), a federally listed endangered species and the Carolina Creekshell (Villossa vaughaniana), a federal species of concern. Both species are listed as endangered by the State of North Carolina. These species have been impacted as urban development has occurred in the region. The Carolina darter /J_liling Address: ss: T)i6ti;ori o} i-.l; iid l-'ist': r ies ' I !1) 1 N'.t it Service Centi�C ' 1i1le'gh; NC ? 7699-1!" i Fuda Creek Interceptor 2 May 2, 2003 ((Etheostoma collis collis), a federal species of concern is also present in downstream areas. The population projections (Table 2-1) indicate that 2,027 people are served with the existing sewer. By 2050, 19,030 people will be served by the -sewer in the Fuda Creek basin. Cumulative and secondary impacts (CSI) from increased development and imperviousness to environmental quality should be anticipated. The document indicates that the area south of Reedy Creek will be preserved as open space until such time as development is planned. This is indicated as a method of encouraging development closer to Harrisburg while Fuda Creek will be targeted for controlled residential development. The proposed project does not appear to have significant direct impacts to waters or waters supporting listed species; however, it will increase indirect cumulative and secondary impacts to downstream waters. As indicated in our previous scoping comments, project proponents should evaluate low impact development (LID) techniques (information available at wwtiv.lowimpactdevelopment.org). LID techniques should positively alter anticipated stormwater impacts as LID methodologies retain runoff in a manner that replicates pre -development runoff characteristics. This mimicry of natural hydrology reduces the increase in pollutant loads above pre -development conditions. We recommend and support the use of LID methodologies throughout the area to prevent or reduce secondary and cumulative water quality impacts and habitat degradation. We routinely encourage undisturbed forested buffers for all jurisdictional headwaters (intermittent streams, perennial streams and wetlands) regardless of basin size to provide urban wildlife habitat and functional, water quality buffers. Jurisdictional headwaters must be professionally delineated prior to site planning and development to ensure compliance with the Clean Water Act of 1972, Sections 404 and 401. In addition, conservation development should maintain hydrologic conditions and preserve entire floodplains as naturally forested areas to retain functionality and to ensure that flood elevations do not increase from increased piping, imperviousness and stormwater runoff impacts. Utility lines should be located away from streams and near the edge of floodplains to protect streambank integrity and stream functionality. Alternative disinfection processes like ozone and ultra -violet are recommended as these are generally safer and less harmful to the environment. The use of chlorine for routine disinfection or emergency disinfection purposes should be discontinued in waters that could provide potential habitat for state and federal listed aquatic species as chemicals can have direct impacts to survival of aquatic organisms. As increase impervious and development in the Rocky River basin may cause additional direct and indirect impacts within the basin, project proponents should determine whether or not LID ordinance adoptions in the Fuda Creek service area can preserve water quality and existing aquatic habitat values in the Rocky River basin. Any such ordinances (or possibly local resolutions) should be provided for review by resource agencies. The NC Wildlife Resources Commission has developed a CSI Memorandum that can be accessed at littp:/%ww,,v.ncwitdtife.or��%p�a07 WildlifeSpeciesCon/pg7c3 impacts pdf..This site should be helpful in analyzing whether additional direct and indirect impacts may be Fuda Creek Interceptor May 2, 2003 anticipated within the Rocky River basin due to sewer improvements and increased development. The present 201 Plan and Environmental Assessment (Section 5) does not address cumulative and secondary impacts enough that we feel comfortable with concurring with the project at this time. The document is unclear about whether or not (and when) wastewater flows and treatment capacity increases will occur relative to the Rocky River WWTP and how these flow increases might facilitate additional urban growth. There is an -assumed expansion to 30 million gallons per day (MGD), 36 MGD, and 54 MGD (Section 3.3). What direct and indirect impacts and precautions can be anticipated relative to this proposed interceptor project? We should be able to support the project providing adequate measures are provided and implemented (or ensured by municipalities having jurisdiction) to reduce impacts to the Rocky River basin. The information provided in the EA is not sufficient for us to arrive at an informed decision. Project proponents should provide additional information concerning implemented CSI techniques proposed that will ensure minimized impacts to the watershed., Professional surveys for federal and state listed species should provide valuable information concerning downstream aquatic environments. This information should enhance this and future project reviews in the area. We recommend that proponents look at the low impact website and our website as well as this and previous comments by this agency as they provide additional information. If there will be no additional CSI impacts to the Rocky River basin, we simply need assurances and clarification that the interceptor project will not cause any substantial cumulative or secondary impacts. Thank you for the opportunity to review and comment on this project. If you or project proponents have any questions regarding these comments or our concerns, please contact me at 336/769-9453. Cc: Allan Ratzlaff, USFWS W�gQ�YT O 'C 1C i5EP7. Oi- CNVIROIF &IEI 4r , ANn NATI In., RESVILI- C ")AL OFFICE May 18, 2004 i MAY 2 6 2004 A4 . Mr. John Murdock III, Executive Director Water and Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026-0428 Dear Mr. Murdock: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality Coleen H. Sullins, Deputy Director Division of Water Quality SUBJECT: Water and Sewer Authority of Cabarrus County Back Creek Interceptor Approval of Addendum #2 Project No. CS370382-21 Reference is made to Addendum 2, received May 5, 2004, from the Water and Sewer Authority of Cabarrus County for revisions to the subject project. The proposed addendum, as described in the attachment, has been reviewed by this office, and is hereby approved, and eligible for funding in accordance with the loan offer and conditions thereof. The approval of this addendum does not constitute any change in the amount of your loan for this project. It is the responsibility of the recipient and the consulting engineer to insure that the project plan documents are in compliance with Amended N.C.G.S. 133-3 (ratified July 13, 1-993):—T-he-administrative-review and approval_ofaddenda_do.not imply__approval of a restrictive specification for bidding purposes; nor is it an authorization for noncompetitive procurement actions. Adequate time must be allowed for the potential bidders and this office to receive and act on addenda prior to the receipt of bids for subject project. A copy of the approved addendum is attached for your files, and one (1) copy retained for our files. IMENR Construction Grants & Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 Phone (919) 733-6900 Customer Service Web Site www.nccgl.net FAX (919) 715-6229 1(877) 623-6748 Mr. John Murdock III Page 2 May 18, 2004 Should you have any questions regarding this matter, please do not hesitate to contact Mr. Gil Vinzani, at (919) 715-6206. Sincerely, Cecil- G.-Madden, Jr. P.--E.,-Supervisor - Design Management Unit Construction Grants & Loans Section Attachment GTV: CGM cc: Leslie Jones, P.E., CDM DQQ `!o'oresiT eTRegonal O.ffe Amy Simes, P.E. Daniel Blaisdell, P.E. Gil Vinzani, P.E. Valerie Lancaster Cecil G. Madden, Jr., P.E. CIG SRF OF `" ATF9 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Vj Alan W. Klimek, P.E. Director j A Division of Water Quality p Coleen H. Sullins, Deputy Director Division of Water Quality ECG DF-PT. OF _ENViRONi'A�r T AND NkTURRL REBc�I IRCS&OFF-ICMarch 4, 2004 y _ OFF-IC Mr. John Murdock III, Executive Director Water and Sewer Authority of Cabarrus County P. O. Box 428 Concord, NC 28027-0428 Dear Mr. Murdock: MAR 0 9 2004 WATER a C Mai, SUBJECT: Water and Sewer Authority of Cabarrus County Back Creek Parallel Interceptor — Contract A Approval of the Plans and Specifications Project No. CS370382-21 The review for completeness and adequacy of the project construction plans and specifications has been concluded by the Constriction Grants & Loans Section of the North Carolina Division of Water Quality. Therefore, said plan documents including Addendum Number 1 are hereby approved. Eligibility for Revolving Loan funding is determined as follows: Eligible Construction of approximately 11,613 lineal feet of 30-inch and 4,078 lineal feet of 36-inch gravity sewer lines. Issuance of this approval letter does not imply availability of funding. In the event that received bids exceed the amount established through the funding offer, and local fiends are not adequate to award contract(s), it will be necessary to consider all alternatives including redesign, re -advertising, and rebidding. Neither the State nor Federal Government, nor any of its departments, agencies or employees is or will be a party to the invitation to bids, addenda, any resulting contracts or contract negotiations/changes. If the Recipient does not maintain the court sanctioned schedules which extended the compliance date for complying with the final effluent limits established in the NPDES Permit, then project costs incurred will not be eligible for Revolving Loan payments. 'Your project is subject to the one-year performance certification requirements. By this, you are required on the date one year after the completion of construction and initial operation of the subject treatment facilities, to certify, based on your consultant engineer's advisement, whether or not such treatment works meet the design performance, specifications and the permit conditions and effluent limitations. Construction Grants & Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 Phone (919) 733-6900 Customer Service Web Address www.nccol.net FAX (919) 715-6229 1-877-623-6748 C Mr. John Murdock Page Number 2 March 4, 2004 hi accordance with the Federal Regulations, the Recipient is required to assure compliance with the OSHA safety regulations on the subject project. In complying with this regulatory responsibility, the Recipient should, by letter, invite the Training Officer, Education Training and Technical Assistance Unit, NC OSHA Division, 4 W. Edenton Street, Raleigh, NC 27601 (telephone 919/807-2890), to participate in the Preconstruction Conference to assure that proper emphasis is given on understanding and adhering to the OSHA regulations. It is the responsibility of the Recipient and the Consulting Engineer to insure that the project plan documents are in compliance with Amended N. C. G. S. 133-3 (ratified July 13, 1993). The administrative review and approval of these plans and specifications, and any subsequent addenda or change order, do not imply approval of a restrictive specification for bidding purposes; nor is it an authorization for noncompetitive procurement actions. Any addenda to be issued for subject project plans and specifications must be submitted by the Recipient such that adequate time is allowed for review/approval action by the State, and for subsequent bidder action prior to receipt of bids. It is mandatory for project facilities to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and, when applicable, the North Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractors' responsibilities shall be in complying with these Acts. Prior to entering into any contract(s) for constriction, the recipient must have obtained all applicable project Pen -nits from the State, including an Authorization to Construct and/or Non - Discharge Permit: While rejection of all bids is possible, such action may be taken only with prior State concurrence, and only for good cause. A goal of 8% of the contract price is established for Minority Business Enterprise (MBE) participation in this project, and a goal of 5% of the contract price is established for Women's Business Enterprise (WBE) participation in this project. The Recipient and Bidders shall make a good faith effort to assure that MBE's and WBE's are utilized, when possible, as sources of goods and services. The good faith effort must include the following affinnative steps: (a) including small, minority, and women's businesses on solicitation lists; (b) assuring that small, minority, and women's businesses are solicited whenever they are potential sources; (c) dividing total requirements, when economically feasible, into small tasks or quantities to permit maximum participation by small, minority, and women's businesses; (d) establishing delivery schedules, and (e) using the services of the Small Business Administration and the Minority Business Development Agency of the U.S. Department of Commerce. Please note that the solicitation efforts should include documentable follow-up phone calls. Mr. John Murdock Page Number 3 March 4, 2004 The Recipient shall comply with the provisions of 40 CFR, Part 7, Subpart C - Discrimination Prohibited on the Basis of Handicap. Attached is one (1) copy of the Project Review and Cost Summary (Authority to Award) which is to be completed within 21 days after bids have been received, and submitted to the State for review. Upon review and approval of this information, the State will authorize the Recipient to snake the proposed award. Do not proceed with construction until the Authorization -to -Award package and the EEO and MBE documentation/certification have been reviewed, and you are in receipt of our approval, if a Federal loan is desired for project construction. Two (2) copies of any change order must be promptly submitted by the Recipient to the State. If additional information is requested by the State, a response is required within two (2) weeks, or the change order will be returned without further or final action. One (1) set of the final approved plans and specifications will be forwarded to you. One (1) set of plans and specifications identical to the approved set must be available at the project site at all times. Upon completion of the project construction, the Recipient shall submit a letter confirming that the project has been constructed in accordance with the plans and specifications approved by the State. "As -built" plans will need to be submitted with any changes clearly documented on the plans if the above confirmation cannot be made. Mr. John Murdock Page Number 4 March 4, 2004 If there are any questions concerning this matter, please do not hesitate to contact Mr. Cecil G. Madden, Jr., P. E. at (919) 715-6203. Sincerely, Attachment GTV:cgm cc: Leslie Jones, P. E., CDM ND Mooresviille__Regional _Offie_c Amy Simes, P.E. Daniel Blaisdell, P.E. Valerie Lancaster Cecil G. Madden, Jr., P.E. Gil Vinzani, P.E. OSHA Training Officer, Les Kafel CIG SRF �hief Loans Section March 1, 2004 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Michael Wilson, Finance Director Water and Sewer Authority of Cabarrus County P.O. Box 428 - Concord, North Carolina 28026-0428 SUBJECT: Dear Mr. Wilson: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E. Director Division of Water Quality Coleen H. Sullins, Deputy Director Division of Water Quality NG DEPT. OF FNVIRONIAt 41 V � AND NATURAL RESOURCES W)ORESVIL a ;, {{t�L®OFF10 Co MBAR 0 4 90014 117� �R ;�� i • Offer and Acceptance For a State Loan Project No. CS370382-21 Water & Sewer Authority of Cabarrus County As you were notified by letter from Governor Easley, the Water & Sewer Authority of Cabarrus County has been approved for loan assistance from the Water Pollution Control Revolving Fund in the amount of $4,609,600. This loan will assist with the construction of the Back Creek parallel interceptor. Enclosed are two (2) copies of an Offer and Acceptance Document extending a State Revolving loan in the amount of $4,609,600. This offer is made subject to the assurances and conditions set forth in the Offer and Acceptance Document. Upon -executing the Offer and Acceptance Document, please submit the following items to the Construction Grants and Loans Section, 1633 Mail Service Center, Raleigh, North Carolina-27699-1633 within forth -five (45) days of receipt. 1. A resolution adopted by the governing body accepting the loan offer and making the applicable assurances contained therein. (Sample copy attached) 2. One (1) copy of the original Offer and Acceptance Document executed by the authorized representative for the project. Retain the other copy for your files. A �lOEt�`, Construction Grants and Loans Section 1633 Mail Service Center Raleigh, North Carolina 27699-1633 (919) 733-6900 Customer Service Web Site: www.nccgi.net FAX (919) 715-6229 1-877-623-6748 -2- In accordance with G.S. 159-26(b)(6), a capital project fund is required to account for all debt instrument proceeds used to finance capital projects. It is required that a capital project ordinance, in accordance with G.S. 159-13.2, be adopted by the governing board authorizing all appropriations necessary for the completion of the project. A copy of the approved ordinance must be submitted to this office before requesting the first reimbursement request. In addition, the enclosed pay request form must be used for all reimbursement requests. You may make additional copies as needed. Also, enclosed is a copy of a memorandum requesting your Federal Identification Number. Please contact the State Auditors office for the compliance pertaining to the North Carolina Clean Water Revolving Loan and Grant Program. On behalf of the Department of Environment and Natural Resources, I am pleased to make this offer of State Revolving Loan funds made available by the North Carolina Clean Water Revolving Loan and Grant Act of 1997 and the Federal Clean Water Act Amendments of 1987. Sincerely, John R. Blowe, P.E., Chief Construction Grants & Loans Section Enclosures cc: Camp Dresser & McKee Mooresville Regional Office Valerie Lancaster Jan Bolick SRF � \'J'°'rF Michael F. Easley, Governor \O�0 9QG William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources � t r Alan W. Klimek, P.E. Director > -1 Division of Water Quality 0 �-�_�---•=�-- .� Coleen H. Sullins, Deputy Director Division of Water Quality c� DEPT. OC ENVIROPVMEN t 1n ecza MOORESVILLE F-=MZIV SAL OF FICC- March 4, 2004 MAR 0 9 2004 Mr. John Murdock III, Executive Director Water and Sewer -Authority of Cabarrus County PO Box 428 Concord, North Carolina 28026-0428 WATER 0,UAJ1 I �" Sp SUBJECT Water and Sewer Authority of Cabarrus County Permit No. WQ0020070 Permit Modification Back Creek Parallel Interceptor — Contract A Project No. CS370382-21 Cabarrus County Dear Mr. Murdock: In accordance with your application received July 7, 2003, we are forwarding herewith modified Permit No. WQ0020070 dated March 4, 2004, to the Water and Sewer Authority of Cabarrus County for the construction and operation of the subject sewer lines and appurtenances. This modified permit shall void Permit No. WQ0020070 previously issued on October 31, 2001, shall be effective from the date of issuance until rescinded, and shall be subject to the conditions and limitations as specified therein. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, N. C. 27699-6714. Unless such demands are made, this permit shall be final and binding. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the approved plans and specifications. Mail the completed certification to the Construction Grants & Loans Section, 1633 Mail Service Center, Raleigh, North Carolina 27699-1633. (Engineer's Certification Form is attached.) One (1) set of final approved plans and specifications is to be forwarded to you, one (1) set retained for the Construction Inspection Group, and one (1) set retained for the SRF file. N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 .+ ,1CDEeC Customer Service 1-877-623-6748 Mr. John Murdock III Page 2 March 4, 2004 A copy of the approved plans and specifications shall be maintained on file by the Owner for the life of the pr6j ect. If there are any questions concerning this matter, please do not hesitate to contact Mr. Cecil G. Madden, Jr., P. E. at (919) 715-6203. Sincerely, Klimek, .E. Attachment to All GTV:cgm cc: Leslie Jones, P.E. Cabarrus County Health Department c_M7oofesville-Regional Office Non -Discharge Unit Dan Blaisdell, P.E. Gil Vinzani, P.E. Amy Simes, P.E. Cecil G. Madden, Jr., P.E. CIG SRF F. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH WASTEWATER COLLECTION PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Water and Sewer Authority of Cabarrus County Cabarrus County FOR THE construction and operation of approximately 11,613 linear feet of 30-inch and 4,078 lineal feet of 36-inch gravity sewer and the discharge of no additional now into the Water and Sewer Authority of Cabarrus County's existing sewerage system, pursuant to the application received July 7, 2003, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This modified permit shall void existing Pen -nit No. WQ0020070 issued on October 31, 2001, shall be effective from the date of issuance until rescinded, and shall be subject to the following conditions and limitations: This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans and specifications, and other supporting data. C Permit Modification Permit No. WQ0020070 March 4, 2004 Water and Sewer Authority of Cabarrus County 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. The wastewater collection facilities shall be properly maintained and operated at all times. The Permittee shall maintain compliance with an individual system -wide collection system permit for the operation and maintenance of these facilities as required by 15A NCAC 2H .0227. If an individual permit is not required, the following performance criteria shall be met as. provided in 15A NCAC 2H .0227: a. The sewer system shall be effectively maintained and operated at all times to prevent discharge to land or surface waters, and any contravention of the groundwater standards in 15A NCAC 2L .0200 or the surface water standards in 15A NCAC 2B .0200. b. A map of the sewer system shall be developed and shall be actively maintained. C. An operation and maintenance plan shall be developed and implemented. d. High -priority sewer lines shall be inspected at least once per every six-month period of time. f. A general observation of the entire sewer system shall be conducted at least once per year. g. Inspection and maintenance records shall be maintained for a period of at least three years. h. Overflows and bypasses shall be reported to the appropriate Division regional office in accordance with 15A NCAC 2B .0506(a), and public notice shall be provided as required by North Carolina General Statute § 143-215.1 C. 4. The sewage and wastewater collected by this system shall be treated in the Rocky River Regional Wastewater Treatment Facility prior to being discharged into the receiving stream. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division of Water Quality (Division) accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 6. Construction of the sewers shall be scheduled so as not to interrupt service by the existing utilities nor result in an overflow or bypass discharge of wastewater to the surface waters of the State. Permit Modification Permit No. WQ0020070 March 4, 2004 Water and Sewer Authority of Cabarrus County 7. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with this permit, the approved plans and specifications, and other supporting materials. If this project is to be completed in phases and partially certified, you shall retain the responsibility to track further construction approved under the same permit, and shall provide a final certificate of completion once the entire project has been completed. Mail the completed certification to the Construction Grants & Loans Section, 1633 Mail Service Center, Raleigh, North Carolina 27699-1633. (Engineer's Certification Form is attached.) A copy of the approved plans and specifications shall be maintained on file by the Pernlittee for the life of the project. 9. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division, in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. 10. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other government agencies (local, state, and federal), which have jurisdiction. 12. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater collection facilities. 13. The facilities shall be constructed in accordance with the requirements of the North Carolina Sedimentation Pollution Control Act. 14. Any abandoning of the existing facilities must be done in accordance with the requirements of the Division of Water Quality's Mooresville Regional Office. Permit Modification Permit No. WQ0020070 March 4, 2004 Water and Sewer Authority of Cabarrus County NONCOMPLIANCE NOTIFICATION: 15. The Permittee shall verbally report to a Division of Water Quality staff person at the Mooresville Regional Office, telephone number 704-663-1.699, as soon as possible, but in no case more than 24 hours or on the next working day, following the occurrence or first knowledge of the occurrence of either of the following: I a. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of adequate wastewater transport, such as mechanical or electrical failures of pumps, line blockage or breakage, etc.; or b. Any failure of a pumping station or sewer line resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. Voice mail messages or faxed information is permissible but shall not be considered as the initial verbal report. Overflows and spills occurring outside normal business hours may also be reported to the Division of Emergency Management at telephone number (800) 858-0368 or (919) 733-3300. Persons reporting any of the above occurrences shall file a report by completing Part I of Form CS-SSO (or the most current Division -approved form) within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to ensure that the problem does not recur. Part II of Form CS-SSO (or the most current Division -approved form) can also be completed to show that the SSO was beyond control. Permit issued this the 4th day of March 2004. NORTH CAROLINA ENVIRONMENTAL V W. Klimek aP Director COMMISSION Division of Water Quality By Authority of the Environmental Management Commission Permit No. WQ0020070 Permit Modification Permit No. WQ0020070 March 4, 2004 Water and Sewer Authority of Cabarrus County ENGINEER'S CERTIFICATION I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically/weekly/full time) the construction of the Back Creek Parallel Interceptor serving the Harrisburg area, located in Cabarrus County, hereby state that to the best of my abilities, due care and diligence was used in the observation of the following construction: Approximately 11,613 linear feet of 30-inch and 4,078 lineal feet of 36-inch gravity sewer, pursuant to the .application received July 7, 2003, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources I certify that the construction of the above referenced project was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Registration No. Date Mail this Certification to: DENR/DWQ Construction Grants & Loans Section 1633 Mail Service Center Raleigh, North Carolina 27699-1633. WA Michael F. Easley, y, Governor Q William G. Ross Jr., Secretary' w G North Carolina Department of Environment and Natural Resources ✓Jg' a� 1 r Alan W. Klimek, P. E. Director Division of Water Quality 4wM;v{? Coleen H. Sullins, Deputy Director Division of Water Quality November 14, 2003 Mr. John C. Murdock, Executive Director Water and Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026-0428 SUBJECT: Water and Sewer Authority of Cabarrus County 201 Facility Plan Amendment Fuda Creek Interceptor Project No. CS370382-20 Dear Mr. Murdock: The Construction Grants and Loans Section has completed its review of the subject Water and Sewer Authority of Cabarrus County Fuda Creek Interceptor 201 Facility Plan Amendment dated April 2003. A copy of the comments resulting from this review is attached for your reference. These comments are also being sent directly to your consulting engineer, Camp Dresser & McKee. A revised 201 Facility Plan Amendment that incorporates responses to these comments should be submitted for our review and approval as soon as possible. Providing thorough and complete responses ,to these review comments in a timely manner is necessary to avoid delay of the project approval. If you have any questions concerning this matter, please contact Dr. Zi-Qiang Chen at (919) 715-6208, or contact me at (919) 715-6225. Sincerely, K. Lawrencel7 orton, III, P.E., Supervisor Facilities Evaluation Unit ZQC/dr Attachment cc: Sandra L. Tripp, P.E., Camp Dresser & McKee 0-W :Mo`oresvi-lle Regional -Office Daniel Blaisdell, RE. Zi-Qiang Chen, Ph.D. Hannah Stallings PMB/DMU/FEU/SRF Construction Grants and Loans Section 1633 Mail Service Center Raleigh, North Carolina 27699-1633 Web Site: www.nccgl.net Nov 19 2003 nmr�r,►. JA (919) 733-6900 Customer Service FAX (919) 715-6229 1-877-623-6749 WATER AND SEWER AUTHORITY OF CABARRUS COUNT' Technical Review Comments 201 Facility Plan Amendment Fuda Creek Interceptor Project No. CS370382-20 November 14, 2003 I. General 1. Please note that approval of the Facility Plan Amendment does not constitute approval of sole source procurement. Plans and specifications must comply with N.C. General Statute Chapter 133, Section 3, prior to their approval. 2. Please be advised that the Water and Sewer Authority of Cabarrus County should have an approved user charge system and sewer use ordinance to provide for funding the sewer system operation and maintenance and repayment of the SRF loan. Reimbursements from a loan under the SRF program may not be issued until the user charge system and sewer use ordinance have been approved. 3. Does the Water and Sewer Authority of Cabarrus County intend to make connection to the sewer.: system mandatory? In order to maximize the public health and environmental benefits of the project, it is strongly recommended that connection to the sewer system be mandatory. 4. A loan from the North Carolina Water Pollution Control Revolving Loan Fund is contingent on the review and approval of the proposed loan by the Local Government Commission. 5. The owner and consulting engineer should be advised that after approval of the Facility Plan Amendment, there are several construction project permits, approvals, certifications, etc. that must be obtained before the project plans and specifications can be approved, and before the project is advertised for bids. Therefore, it is strongly recommended that preliminary work to obtain the following items, if applicable, begin as soon as possible: a) Sedimentation and Erosion Control Permit from the Division of Land Quality, or a letter from them stating that no permit is required for this project. b) 401 Water Quality Certification and Army Corps of Engineers' 404 Permit for all stream crossings, or a letter from the Army Corps of Engineers and from the Wetlands 401 Certification Unit stating that none is required for this project. c) A reasonable subsurface investigation must be made available to the contractor. If it is not included in the specifications, the specifications must advise where a copy of Page 1 of 5 the report can be observed. Typically, Construction Grants and Loans expects a boring about every 500 feet and at each road crossing for line work, and at all major structures like pump stations, aeration basins, and clarifiers. d) NCDOT Encroachment Agreements and Railroad Encroachment Agreements. Copies of these agreements must be provided in the specifications, or it must be documented how all construction requirements, associated with the agreements, have been incorporated in the plans. e) Section 10 Permit for aerial crossings of navigable waters, or a letter from the Corps stating that none is required for this project. f) All construction easements, permanent easements, and rights -of -way. These easements and rights -of -way must be shown on the plans. II. Section 2 - Current Situation 1. Pages 2-6 and E-3: Please clarify the amount of existing flows in the Fuda Creek interceptor. On page 2-6, the PER indicates that there is no current flow; however, on page E-3 and Table E-2, a 0.26 mgd existing flow is identified in the down -stream sector of 12527-12525. The 0.26 mgd existing flow should also be included in the projected flow calculation on page 3-3. 2. The Clare Haven Pump Station flow should be discussed as existing wastewater flow in the Fuda Creek basin. III. Section 3 - Future Situation 1. Pages 3-1 and C-4: Provide the basis for the projected 350% population jump in Fuda Creek drainage basin from 2,026 to 9,162 during 2000 and 2020. According to the State Planning Office projections (http://demog.state.nc.usL% the Cabarrus County's population growth rate in the same period of time would be 56.8%. Also, based on the WSACC's Water and Wastewater Master Plan 2002 (on Appendix C, page C-4), the projected population growth rates during this period of time for Harrisburg, Kannapolis, Mt. Pleasant and Concord are only 154%, 92%, 66% and 5.1 %, respectively. 2. Page C-5 or Table C-3: Please provide the basis for the projected extreme population increase -- from 30 to 4,069 -- in the Mecklenburg County sub -basin from 2000 to 2025. Based on the referred 2002 WSACC Water and Wastewater Master Plan by Black & Veatch (page 2-8, Table 2-3), the Mecklenburg County wastewater population growth rate from 5,750 to 51,943 during 2000 and 2020 is a much lower percentage growth rate. 3. Pages 3-3 and E-3: Please provide a 20-year industrial flow reserve, which should be 10% of current flows excluding UI. Page 2 of 5 4. Figure 3-1: Please provide more information about the existing local private Huntwick package wastewater treatment plant in the Fuda Creek basin. Will this, and/or other local treatment facilities, affect the current flow estimate and the future flow projections for 2025? Will the WWTP be taken out -of -service when the Fuda Creek interceptor is installed? TV. Section 4 - Alternatives 1. Provide an analysis of the potential open space and recreational opportunities associated with this project. 2. Please confirm that all the proposed facilities comply with the NCAC 2H.0219 minimum design criteria. 3. Page 4-4: The information provided does not indicate that a STEP system would not be a feasible alternative. Please provide a present worth analysis to compare the cost effectiveness of the proposed gravity system and a STEP system to serve the Fuda Creek basin. 4. Appendix E: Please provide more information on the gravity collection and alternative routes to support "cost prohibitive" determination. Also provide discussions on other alternatives, such as on -site treatment and STEP system. 5. Appendix E, page E-3: Confirm that the cost of rock excavation has been included in the project cost -estimate. 6. Appendix F: Confirm that the costs associated with road crossings, stream crossings, excavation, and dewatering have been included in the project cost estimate. V. Section 5 - Present Worth Analvsis 1. Page 5.2 and Tables 5-1 and 6-1: Contingency presented in these tables is 10% instead of 5% as indicated in the "Item" column. Provide an itemized cost estimate, preferably in a separate table, to support the ".Construction Estimated Cost" listed on Table 5-1. 2. Page 5-2, Tables 5-1 and 6-1: A 10% contingency is generally considered the low end of the contingency range for a project in the preliminary design phase; a higher contingency allowance should also be considered for a project where tunneling and extensive rock excavation may be required. 3. Page E-7: Please provide the break -downs for the total 22,400 feet of anticipated sewer lines in this project and clarify how many feet of the sewer lines are 12-inch, 21-inch and 24-inch, respectively. Page 3 of 5 VI. Section 6 - User Charge and Financial Capacity 1. Table 6-2: Please clarify the SRF financing item of "Average Annual Interest": The user charge calculation must be based on the first year of the SRF loan repayment. The first year's payment must be determined based on equal principal payments over the 20-year period and simple interest with declining annual payment. For example: Loan amount = $5,911,000 Interest rate = 4% Principal payment = $5,911,000/20 = $295,550 First year's interest = $5,911,000 x 4% _ $236,440 Total first year payment = $295,550 + $236,440 = $531,990 2. Table 6-2: Please demonstrate in a step-by-step fashion how the amounts were derived for Capitalized Interest, Finance Cost — Revenue Bonds, and Average Annual Interest. It is not clear how these items were calculated, based on the information presented in Section 6 and footnote (c). Table 6-3 and page 6-5: Please demonstrate in a step-by-step fashion how the listed "Subtotal Interceptor Debt Service ($926,723)" was derived. 4. Table 6-4: Please incorporate the annual Median Household Income (MHI) of the municipalities of Concord, Harrisburg, Kannapolis, and Mt. Pleasant in this table. If expected user charges exceed 1.5% of the county's MHI, the project will be -considered by EPA to be an "expensive" project and will warrant further evaluation of alternatives. Therefore, options to reduce the total project cost and annual O&M cost should be considered. Other options could include contributions from other agencies, reduction in service area to include only.the most densely populated areas, reduction in scope, etc. The monthly values of the 1.5% MHI in 2003 for the four municipalities are $65.75, $92.74, $52.39 and $68.69, respectively. 2. Table 6-5: Please demonstrate in a step -by -stem fashion how the items of "Capital Recover Fee" and "Interest Income" were derived on this table. Please explain why the `interest Incomes" of the non -operating revenues for the four municipalities were calculated at different rates. 3. Table 6-5: There appears to be a typographical, error for FY 2003 budgeted "Net Available for Debt Service." Is the correct number $2,382,733 instead of $2,332,733? Also, if needed, please correct the corresponding item of "Net Income." 4. Page 6-5: Please provide some information concerning the predicted effect of the recent developments concerning Pillowfex/Fieldcrest as future flow estimates for the industry. Page 4of5 VII. Section 7 - Public Participation 1. Page 7-1: Please inform who the additional two members are, composing the nine - member Water and Sewer Authority of Cabarrus County Board of Directors. 2. Once available, please provide a transcript or a detailed summary and an affidavit of publication of the public hearing. Please provide a copy of the resolution from the governmental unit agreeing to implement the selected alternative. Page 5 of 5 W A Michael F. Easley, Governor 9 William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Cq r Alan W. Klimek, P. E. Director ] Division of Water Quality O Coleen H. Sullins, Deputy Director Division of Water Quality WC DEPT.'-Ti ENVIRONMIt 19g AND NATURAL RESOURCES ?,: MOORESVILLE RFMCNAL OFFICE a! November 26, 2003 DEC ® 3 2003 Mr. John C. Murdock, III, Executive Director Water and Sewer Authority of Cabarrus County Post Office Box 428 Al � � . Concord, North Carolina 28026-0428 SUBJECT: Approval Water and Sewer Authority of Cabarrus County 201 Facilities P1an.Amendment Back Creek Parallel Interceptor Project No. CS370382-21 Dear Mr. Murdock: The Construction Grants and Loans Section of the Division of Water Quality has completed its review of the Water and Sewer Authority of Cabarrus County's Back Creek Parallel Interceptor 201 Facilities Plan Amendment. A State Revolving Fund loan will be provided for Phase A, which includes the installation of 3,90011. of 36-inch diameter sewer line, 10,500 IS. of 30-inch sewer line, and 2,4001.f. of 8-inch sewer line. A State Revolving Fund loan has not been requested for the Phase B work, which includes 2,2001.f. of 24-inch diameter sewer line and 7,70011 of 15-inch sewer line. If funding were requested, Phase B would also be -el-igible_for a State Revolving Fund loan now, or within five years, by reaffirming the Finding of No Significant Impact for this project without any additional environmental review.. --After five - -- - --- years, a new environmental review and Finding of No Significant Impact would be required for Phase B work. The subject Water and Sewer Authority of Cabarrus County's Back Creek Parallel Interceptor 201 Facilities Plan Amendment is hereby approved. V WX `dCDEMR Construction Grants and Loans Section 1633 Mail Service Center Raleigh, North Carolina 2 7699-1633 (919) 733-6900 Customer Service . Web Site: www.necsl.net FAX (919) 715-6229 1-977-623-6745 Mr. John C. Murdock, III Page 2 November 26, 2003 If you have any questions concerning this matter, please contact Mr. Larry Horton, P.E. of our staff at (919) 715-6225. Sincerely, ohn R. Blowe, P._E., Chief Construction Grants and Loans Section ZQC/dr cc: Sandra L. Tripp, P.E., DEE, Camp Dresser & McKee Gleason E:,,DWQ-1Vlooresv_i]Ie Regional Office Daniel Blaisdell, P.E. Zi-Qiang Chen, Ph.D. PMB/DMU/FEU/SRF W_ATF9 i Michael F. Easley, Governor Q William G. Ross Jr., Secretary ii North Carolina Department of Environment and Natural Resources rAlan W. Klimek, P.E: Director 0 c'J 3."638T{t ality.w iir�ul ' eir)or November 6, 2003 IM 01P -go Mr. John Murdock III Water and Sewer Authority of Cabarrus County 232 Davison Highway Concord, North Carolina 28027 SUBJECT: Water and Sewer Authority of Cabarrus County Back Creek Parallel Interceptor- Contract A Project No. CS370382-21 Dear Mr. Murdock: A review of the plans and specifications for the Back Creek Parallel Interceptor project has been completed by the Construction Grants and Loans Section. The comments resulting from this review are being transmitted directly to your engineer for clarification and resolution; a copy is attached for your reference. Our goal is to approve the plans and specifications as soon as possible. A thorough and timely response is necessary in order to accomplish this goal. Upon receipt of satisfactory responses from your engineer to our comments, the review of the plan documents will be completed. If you have any questions concerning this matter, please do not hesitate to contact Ms. Teresa Rodriguez, P.E., State Project Review Engineer, at (919) 715-6206. Sincerely, Cecil G. Madden, Jr., P.E., SuAsor Construction Grants and Loans Section Design Management Unit TR/dr Attachments cc: Leslie Jones, P.E., CDM DWQ Mooresville Regional Office Daniel Blaisdell, P.E. Amy Simes, P.E. Teresa Rodriguez, P.E. Cecil G. Madden, Jr., P.E. SRF NCLIENIR Construction Grants & Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 Phone (919) 733-6900 Customer Service Web Address www.nccgl.net FAX (919) 715-6229 1-877-623-6748 Plans: Sheet C-1: CONSTRUCTION GRANTS AND LOANS SECTION DESIGN MANAGEMENT UNIT Review Comments Water and Sewer Authority of Cabarrus County Back Creek Interceptor CS370382-21 On the plan view the pipe that connects from the existing 12-inch line to the 36-inch line is shown on MH 4, but on the profile view this pipe is shown on MH 5. Please clarify. Specifications: 1. The Agreement specifies the days for substantial completion as 450 days and final completion as 480 days. The Bid Form specifies 518 days for substantial completion and 548 days for final completion. Please address. 2. The Department of Transportation and PSNC Encroachment Agreements refer to the installation of a 24-inch sewer line. Please provide reviewed agreements or letters from DOT and PSNC approving the modification to a 36-inch sewer line. 3. A copy of a DOT Encroachment Agreement for NC 73 was included in the specifications. These agreement appears to be for a different project. 4. Section 13315, Part 2.0l.A.5 - Please note that in accordance with N.C.G.S. 133-3 and the policy of the Construction Grants and Loans Section, the engineer can identify three manufacturers that can meet the performance requirements, or establish a base bid with three manufacturers, and identify a preferred piece of equipment as an alternate bid item. The Owner can then select the least cost of the base bids, or the least cost of the alternate bids, even if the alternate bid is more expensive than the base bid. There are times when an owner or engineer has a preference for a specific manufacturer. State law allows you to establish a base bid and identify the preferred product as an alternative bid item. This allows the Owner to award the contract to the lowest of the base bids or the lowest of the alternative bids even if the alternative bid is more expensive than the base bid. Typically, our participation will be limited to the least cost of all alternatives. As a result of a revision to GS 133-3, there are additional requirements that must be met in order to bid proprietary alternates for projects advertised for bid after January 1, 2003. An excerpt from the revised law states: Mr. John Murdock III Page 2 November 6, 2003 "... Specifications may list one or more preferred brands as an alternate to the base bid in limited circumstances. Specifications containing a preferred brand alternate under this section must identify the performance standards that support the preference. Performance standards for the preference must be approved in advance by the owner in an open meeting. Any alternate approved by the owner shall be approved only where (i) the preferred alternate will provide cost savings, maintain or improve the functioning of any process or system affected by the preferred item or items, or both, and (ii) a justification identifying these criteria is made available in writing to the public.... " For funded projects advertised after January 1, 2003, the Construction Grants and Loans Section must receive confirmation, in writing, that the recipient has complied with these additional requirements before approving and permitting the project and its subsequent advertisement. 5. When specifying product manufacturers, at least three manufacturers should be listed, along with the phrase, "or approved equal." If this cannot be done, please advise how competition is offered so that the recommended units are not construed to be of a sole source nature. The performance specifications are often written in a restrictive manner. When a performance specification is used we ask the engineer to provide a list of manufacturers that make equipment, which complies with the prpposed performance specification. Some sections in the specifications where the three manufacturers are not listed include Sections 15101.8, 15102.2, 15102.10, 15103.3 and 15107.5. Mr. John Murdock III Page 3 November 6, 2003 Biddability - Constructibility Comments Water and Sewer Authority of Cabarrus County Back Creek Interceptor CS370382-21 General: 1. Confirm that adequate access to construction site is delineated on the plans and define responsibilities of contracts. According to the Bid form there are four proposed construction entrances. Please show them clearly on Sheet G-2 as well as on sheets C-1 thru C-10. Advise if each access point has sufficient capacity to mobilize and temporarily store on -site equipment and machinery. 2. If flooding occurs in low-lying areas, please advise if there is a need to execute a back-up plan to continue work upstream from the flooding area. 3. Note on plans any special construction restraints related to the specific site such as work hours, barricading, permitted access, noise limits, blasting permits, traffic controls, seasonal concerns. 4. Please indicate the lengths of sewer segments on the plans. 5. Please indicate all water lines on the plan sheets. If water lines do not exist in a residential area, confirm that the presence of all private wells meet the buffers specified in 15A NCAC 2H .0219(i)(2)(G). Please confirm that all public and private supply wells that are within 400 feet of the sewer line have been included on the plans. 6. Please indicate any specific type of joint required (i.e. restrained, mechanical joint, push -on, etc.) 7. Where route of line contains significant conflicts due to existing utilities, residences, roads, creek banks, cut or fill, etc., confirm if shifting alignment is a possibility. 8. Please provide flotation calculations to evaluate the connection of the proposed interceptor with the existing gravity sewer. 9. Confirm that all residential structures have been included on the plans. Mr. John Murdock III Page 4 November 6, 2003 Plans: Sheet C-1: 1. If the connection will be made through a stub -out, please address any potential deflection issues and the proper procedure to correct any misalignment. 2. Please describe the condition of the existing plug in manhole MH-1 and outline a proper procedure on how to remove it. Please document the procedure on the plan -notes or the contract documents. Sheet C-3: 1. Please show the 8-inch DIP portion of the force main proposed for abandonment. Sheet C-9: 1. Please show the Diversion Structure 39-A more clearly. The `BM 30" sign seems to block its location. 2. The landscape area near Manhole MH 38 appears to be located within the right-of-way of the sewer construction. Please advise what measures are to be taken in order to protect the landscape area. Also advise if the property owner needs to be notified about those measures. Sheet C-10: 1. Please consider providing a station number at the end of line segment that extends beyond manhole MH 45. Sheet C-15 1. Please provide a plan view of the Anti -Seep Collar. 2. The 401 Water Quality Certification conditions require that the distance between the sewer invert and the top of the compacted fill, be at least 18 inches and not 12 inches as shown. Please address. 3. Please specify that the concrete fill used in the Anti -Seep Collar shall be Class-B concrete fill, as required by Item 16 of WQC#3374 of the 401 requirements. Mr. John Murdock III Page 5 November 6, 2003 Specifications: Please note that in Section 1590 "Field Offices", some office items that are listed cannot be eligible for SRF funding. Please either remove them from the specifications or create a line item in the Bid Form so that the item can be specified as. ineligible in the approval letter. The subject line item should include the'following: refrigerator, coffee maker, microwave oven, NEXTEL phone and monthly NEXTEL phone charges, facsimile machine with supplies, telephone, answering machine, photocopy machine with supplies and printer with supplies. 2. Please note that Section 3250 "Concrete Joints and Joint Accessories", specified in the Table of Contents of Volume One is missing from the specifications. Please address. 3. Please note that Section 3301 "Concrete", specified in the Table of Contents of Volume One is missing from Volume One, but is included in Volume Two. Please address. 4. In Section 2940 "Abandonment of Wells", Volume Two, it would be very helpful to include the following: If well abandonment is chosen, the GW-30 form, "Well Abandonment Record", must be included in the specifications. The well must be abandoned by a North Carolina certified well driller in accordance with 15A NCAC 2C, Well Construction Standards. The Well Abandonment form must be completed and submitted to the Division of Water Quality Groundwater Section within thirty (30) days of abandonment. A copy of the form must also be sent to the Construction Grants and Loans Section, Engineering Branch. The GW- 30 form and other information related to groundwater requirements can be downloaded from the following web site: http://gw.ehur.state.ne.us. 5. Bid Form: a. It appears that the total amount of 30-inch sewer specified in the Bid Form exceeds the amount construed from the plans by approximately 2000 feet. Please address the discrepancy. b. According to the plans the number of proposed 5-inch standard manholes is 26, one less than the number of standard manholes specified in the Bid Form. Please address. c. Please provide a bid item for the 4-inch doghouse manhole (MH 45-A), which is shown on Sheet C-10. C Mr. John Murdock III Page 6 November 6, 2003 d. According to the plans, there are 19 anti -seep collars specified, one less than what was specified in the Bid Form. Please account for the 201h anti -seep collar. Otherwise, adjust the number accordingly. e. Please address how dewatering measures prior to sewer installation will be handled in the bid. If the unit price of sewer installation includes dewatering and rock blasting, clearly define them as part of the unit cost to install. 6. Please state clearly in Section SC-16 "Dispute Resolution" that a public utility shall use the Dispute Resolution process, adopted by the State Building Commission, pursuant to G.S. 143- 135.26(12), or shall adopt another Dispute Resolution process, which shall include mediation, to be used as an alternative to the Dispute Resolution process adopted by the State Building Commission. 7. Please provide a written agreement from BellSouth and AT&T utilities for permission to encroach on their rights -of -way during sewer placement between manholes MH27 and MH28 and between manholes MH32 and MH33. 8. Please confirm that all sewer lines and service line unit cost is to include all applicable specified clearing and grubbing, backfilling, seeding, testing, sheeting, bracing and dewatering, unless other line items are specifically listed. 9. Confirm that stone stabilization is not to be paid as an extra cost unless authorized by the engineer. Confirm that estimated quantity is realistic with site conditions. 10. Please confirm if any construction details and applicable specifications for boring of State roads are to be.provided. Specifications should provide the contractual responsibilities in the event an obstruction is encountered, protection at ends of casing pipe, proper sheeting and safe working conditions, voids encountered, and proper grading. 11. Please provide numerical compaction densities required for work in various areas such as structural backfill, roadway fill, easement areas, or lawn areas. Address how and when these are to be verified, by whom, and method of payment. 12. Please note that delays due to weather beyond what is normally anticipated by historical weather data should be considered as unavoidable delays if properly evaluated on a monthly basis by job impact, and properly documented. Mr. John Murdock III Page 7 November 6, 2003 13. Proprietary specifications which appear to be taken from supplier's literature must be opened up to allow competition from as many manufacturers and suppliers as can supply an acceptable or equal. Requirements for pre -bid submittals should be clearly stated and consistent for various equipment items. 14. Please note if the contractor is to provide a reasonable construction schedule for the work involved, and if the contractor is to revise and resubmit when slippage occurs. 15. Please consider including in the payment paragraph the following verbiage: The ENGINEER may refuse to approve the whole or any part of any payment if, in the engineer's opinion, the engineer is unable to make such representations to the OWNER. The engineer may also refuse to approve any such payment, or because of . subsequently discovered evidence, or results of subsequent inspection or tests, nullify any such payment previously approved, to such extent as may be necessary in the engineer's opinion to protect the OWNER from loss, because: The work is defective, or completed work has been damaged, requiring correction or replacement; ii. The work for which payment is requested can be verified; iii. Claims or liens have been filed, or there is reasonable evidence indicating the probable filling, thereof; iv. The contract price has been reduced because of Modifications; v. The OWNER has been required to correct defective work, or complete the work in accordance with paragraph 13.1; vi. Of unsatisfactory prosecution of the work, including failure to clean up as required in specifications. O� \PJ A T A 3� Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Naturel Resources August 18, 2003 Mr. John C. Murdock, Executive Director Water and Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026-0428 Dear Mr. Murdock: Alan W. Klimek, P. E. Director Y ®� ��pryAs�t vision of Water Quality Sullins, Deputy or MID HA UPY11.E ^il ivision of Water Quality AUG 2 0 2003 V C SUBJECT: Water and Sewer Authority of Cabarrus County 201 Facility Plan Amendment Fuda Creek Interceptor Project No. CS370382-20 The Construction Grants and Loans Section has completed its environmental review of the April 2003 edition of the Fuda Creek Interceptor 201 Facilities Plan Amendment and has attached comments. These comments are also being sent directly to your consulting engineer, Camp Dresser & McKee, by copy of this letter. A revised 201 Facilities Plan/Environmental Assessment that incorporates responses to these comments should be submitted for review and approval as soon as possible. Providing thorough and complete responses to these review comments in a timely manner is necessary to avoid delays of the project approval. The Facilities Evaluation Unit's technical review is ongoing, and there may be additional comments forwarded to you when our review is completed. In an effort to reduce the schedule for the 201 Facilities Plan Amendment approval, it is suggested that the city and its engineer resolve the environmental issues and concerns discussed in the enclosed comments by directly contacting the regulatory agencies themselves. If you or your engineer have any questions or need assistance in resolving these environmental issues, please call Ms. Hannah Stallings at (919) 715-6209. Also, if there are questions concerning this review, you may contact me at (919) 715-6225. HS/nw Enclosure: (all ec's) Constmction Grants and Loans section Web Site: wis-%v.nccgl.nd Si cerely, K. Lawrence Holton, III, P. E., Supervisor Facilities EyLation Unit Orr 1633 Mail Service Certer Raleigh, North Carolina 27699-1633 (919) 733-6900 Customer SL°rvic-- FAX (919) 715-6229 1-877-623-67,18 Page 2 cc: Sandra L. Tripp, P.E., Camp Dresser & McKee DWQ Mooresville Regional Office Daniel Blaisdell, P.E. Amy Simes, P.E. Rob Brown Hannah Stallings DMU/FEU/SRF ./C�ft WATER AND SEWER AUTHORITY OF CABARRUS COUNTY Environmental Review Commentsti 201 Facility Plan Amendment Fuda Creek Interceptor (April 2003) 2 Cp0 Project No. CS370382-20 August 18, 2003 Please amend the text of the Environmental Assessment where appropriate to include responses to these comments. I. Description of Proposed Proiect 1. Page 1-2, Description of Project Components: The Enviromnental Assessment states that "The width of the new right-of-way for the Fuda Creek Interceptor will be 50 to 60 feet [and] ... The total permanent right-of-way that is needed for the entire project is approximately 28 acres." Please confirm whether this is in fact referring to a purchased right-of-way or a utility easement along Fuda Creek. II. Description of Existing Environment 1. Page 4-1, Land Use: While the Environmental Assessment describes the current land use along the construction corridor and the surrounding areas, it needs to go further and discuss how the current land use fits into the land use of the entire area in terms of conservation, development, and ecological function. Also, please identify any current zoning classification of the proposed pipeline route site and surrounding area. 2. Page 4-2, Wetlands: Please include a discussion of the specific existence of any wetlands along or near the pipeline route. These wetlands should be indicated on the Exhibit A and B maps. Please include a listing of the type, quality, and delineation of the wetland(s). Please describe the primary function of the wetland(s) (e.g., flood control, wildlife habitat, groundwater recharge), and other factors that indicate the relative importance of the function to the total wetland resources of the area. The proposed project sites should be evaluated to determine whether jurisdictional wetlands will be impacted. Page 4-2, Prime or Unique Agricultural Lands: Please reference some source of information for the statement that "No prime or unique agricultural lands are known to exist in the Fuda Creek Interceptor project area." 4. Page 4-2, Air Quality: The Environmental Assessment should contain project area -specific information on air quality. Please identify the area's air quality classification, acknowledging if it is in transition and why. Please discuss any current source(s) of emissions for the site, as well as any previous odor problems or complaints due to any existing facilities. Page 1 of 4 5. Page 4-3, Water Resources — Groundwater: If possible, please provide the proper names for the "shallow" and "deep" aquifers discussed in the report. Please broaden the discussion on groundwater to include use, quantity, and depth of the resource. 6. Pages 4-3 — 4-5, Shellfish or Fish and their Habitats: Please make this discussion more relevant to Fuda Creek. Are there categories of shellfish beds/fish habitats along the project corridor? Are these closed beds, highly productive areas, or spawning areas? III. Environmental Consequences 1. The Land Use Impacts subsection appears to be the only section where indirect and cumulative impacts of this project are addressed. In addition to the following specific comments on the subsections of Section 5 — Environmental Consequences, please add to the narrative of the other subsections under Environmental Consequences to address the indirect and cumulative impacts of the project -that will'accompany development of the area. - _. 2. Page 5-1, Topography: Executive Order 11988 — Floodplain Management was promulgated to avoid to the extent possible the occupancy and modification of floodplains by direct and indirect support whenever there is a practicable alternative. Please amend this portion of the Environmental Assessment to identify and evaluate any encroachments of the project on floodplains. 3. Page 5-1, Soils: Please amend the narrative to include a discussion of the possibility of soil contamination and possible contaminants (see comment #19). Please amend the discussion of Mitigative Measures to address the action taken to reduce the risk of soil contamination and/or remediate any contamination. The Environmental Assessment acknowledges that soil will be excavated during this project. How many cubic yards/feet will be moved? Please identify the off -site disposal location for the soil that will not be returned to the trench as backfill after the pipe has been installed. The Environmental Assessment states that the "ground will be reseeded or repaved to match conditions prior to construction." In the discussion of the consequences to wildlife and natural vegetation, it is stated that approximately 25 acres of woodland will be cleared as a result of this project and that "the cleared areas will be planted -with herbaceous species [and] ... Portions of the disturbed forested areas will be converted to a herbaceous or scrub -shrub community as a result of the project." Replanting herbaceous communities and converting the previously forested areas to a scrub -shrub community will not replace the previous vegetative community, matching conditions prior to construction. Please amend the statement on page 5-1 to reflect the difference in the post -construction habitat. 4. Page 5-1, Land Use: Will any local zoning or land use plans need to be amended to accommodate the changes made possible by this project? 5. Pages 5-1 — 5-2, Wetlands: Please amend the narrative to address how the diversion of surface water (as discussed in 5.10.1 Surface Water) may impact the existing wetlands. If necessary, also amend the discussion of the mitigative measures to account for this impact. Page 2 of 4 6. Page 5-2, Air Quality: Please confirm whether this project will increase odor levels or increase the possibility for odor complaints. 7. Pages 5-2 — 5-3, Noise Levels: At what distance will increased noise levels be heard? Will surrounding properties be affected by noise level? 8. Pages 5-3 — 5-4, Water Resources — Surface Water: The Environmental Assessment states that the "Impacts to surface waters will occur during construction of the stream crossings. Streams will be temporarily diverted to install the interceptor across the streams." However, description of the specific impact(s) to the streams is not provided. Please describe how the project will impact both surface water quality and quantity both during construction and operation of the project. 9. Page 5-4, Water Resources - Groundwater: The Environmental Assessment states that "There will be no significant impacts to groundwater quality as a result of any of the project components. None of the project components will result in a significant disturbance." Please discuss any possible impacts of the project on both groundwater quality and quantity. 10. Page 5-5, Wildlife and Natural Vegetation: The Environmental Assessment states that "The wildlife species and habitats associated with the interceptor corridor will be temporarily disturbed or displaced." Clearing 25 acres and replacing it with a scrub -shrub vegetative community will not allow all of the wildlife that previously inhabited the corridor to return. There will likely be a new, different wildlife community in this altered environment. Please amend the narrative to address this. 12. Page 5-5, Introduction of Toxic Substances: Amend this subsection of the Environmental Assessment to identify any toxic substances that could be introduced during construction or operation of the project and identify how they will be used. For example, the potential exists for petroleum products and/or hydraulic fluid to be inadvertently introduced to the environment from the construction equipment. Discuss any measures that will be taken to ensure that toxic substances will be treated in accordance will all appropriate regulations so that there will be no significant environmental impact. Also, please amend the discussion of mitigative measures to include those actions that will be taken to lessen the.impact of the introduction of toxic substances at the project sites. IV. Mitigative Measures 1. Please add to the discussion of Mitigative Measures to address those actions that will be taken to lessen the project's impact upon shellfish or fish and their habitats. V. Exhibits 1. Page 8-2 states that Exhibit A "may need to be modified based on results of field walk." Please amend Exhibit A if necessary. Page 3 of 4 2. Please amend both Exhibit A and Exhibit B to show wetland areas. VI. Appendices 1. There appear to be some missing Appendices. The report goes from Appendix B to Appendix H. Please either add appendices or relabel them. VII. Agency Comments 1. There are external agency comments that need to be resolved. Please be reminded of the comments from the North Carolina Wildlife Resources Commission, the North Carolina Division of Environmental Health, and the U.S. Fish and Wildlife Service that have been previously forwarded to you. 2. The comments received from the Water Quality Section Planning Branch have been resolved, provided that the information contained in the July 22, 2003 from Ms. Kelly Boone of CDM are contained in an updated 201 Facility Plan Amendment. Page 4 of 4 �6 WAT� 9 > . Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources August 8, 2003 Mr. John C. Murdock, III, Executive Director Water and Sewer Authority of Cabarrus County Post Office Box 428. Concord, North Carolina 28026-0428 Dear Mr. Murdock: Alan W. Klimek, P. E. Director Division of Water Quality Coleen H. Sullins, Deputy Director p�`E'd iivision � ipdaterQaality I)EPi.'' r ?a AUG 1 2003 i SUBJECT: Water and Sewer Authority of Cabarrus County 201 Facilities Plan Amendment Back Creek Parallel Interceptor Project No. CS370382-21 The Construction Grants and Loans Section has completed its review of the subject Water and Sewer Authority of Cabbarus County Back Creek Parallel Interceptor 201 Facilities Plan Amendment dated April 14, 2003. A copy of the comments resulting from this review is attached for your reference. These comments are also being sent directly to your consulting engineer, Camp Dresser & McKee. A revised 201 Facilities Plan Amendment that incorporates responses to these comments should be submitted. for our review and approval as soon as possible. Providing thorough and complete responses to these review comments in a timely manner is necessary to avoid delay of the project approval. If you have any questions concerning this matter, please contact Mr. Zi-Qiang Chen at (919) 715-6208, or contact me at (919) 715-6225. K. Lawrence/Morton, III, P.E., Supervisor Facilities Evaluation Unit ZQC/dr Attachment cc: Sandra L. Tripp, P.E., DEE, Camp Dresser & McKee Rdx Gleason,=P-:E:;=DWQ MooresuilIe-Regional Office ' Daniel Blaisdell, P.E. Zi-Qiang Chen, Ph.D. DMU/FEU/SRF Try, . iNCDENR t-onstrucuon urants and Loans Section 1633 Mail Service Center Raleigh, North Carolina 27699-1633 (919) 733-6900 Customer Service Web Site: w-w,v.nccgl.net FAX (919) 715-6229 I-877-623-6748 WATER AND SEWER AUTHORITY OF CABARRUS COUNTY C_ Technical Review Comments 201 Facilities Plan Amendment Back Creek Parallel Interceptor Project No. CS370382-21 August 8, 2003 I. General 1. Please note that approval of the Facilities Plan does not constitute approval of sole source procurement. Plans and specifications must comply with N.C. General Statute Chapter 133, Section 3, prior to their approval. 2. Please be advised that the Water and Sewer Authority of Cabarrus County should have an approved user charge system and sewer use ordinance to provide for funding the sewer system operation and maintenance and repayment of the SRF loan. Reimbursements from a loan under the SRF program may not be issued until the user charge system and sewer use ordinance have been approved. 3. Does the Water and Sewer Authority of Cabarrus County intend to make connection to the sewer system mandatory? In order to maximize the public health and environmental benefits of the project, it is strongly recommended that connection to the sewer system be mandatory. 4. The owner and consulting engineer should be advised that after approval of the Facilities Plan, there are several construction project permits, approvals, certifications, etc. that must be obtained before the project plans and specifications can be approved, and before the project is advertised for bids. Therefore, it is strongly recommended that preliminary work to obtain the following items, if applicable, begin as soon as possible: a) Sedimentation and Erosion Control Permit from the Division of Land Quality, or a letter from them stating that no permit is required for this project. b) 401 Water Quality Certification and Army Corps of Engineers' 404 Permit for all stream crossings, or a letter from the Army Corps of Engineers and from the Wetlands 401 Certification Unit stating that none is required for this project. c) A reasonable subsurface investigation must be made available to the contractor. If it is not included in the specifications; the specifications must advise where a copy of the report can be observed. Typically, Construction Grants and Loans expects a boring about every 500 feet and at each road crossing for line work, and at all major structures like pump stations, aeration basins, and clarifiers. Page 1 of 4 C d) NCDOT Encroachment Agreements and Railroad Encroachment Agreements. Copies of these agreements must be provided in the specifications, or it must be documented how all construction requirements, associated with the agreements, have been incorporated in the plans. e) All construction -easements, permanent easements, and rights -of -way. These easements and rights -of -way must be shown on the plans. II. Section 2 - Current Situation 1. Pages 2-1 and E-3: Please identify the condition of existing sewers and pump stations for the subject project area. Please denote, on the map, the sections of the Back Creek interceptor that have experienced surcharges under peak flow conditions. Please provide a map to pin down the current surcharging sections. 2. Pages 2-4, 2-5, 4-5, and Appendices C and J: Please provide a location map, and the sewer engineering calculation and design for the proposed Poplar Trails Subdivision sewer project. Please identify the un-sewered areas and population in the 201 Planning and Service Area. 4. Page 2-5: Please confirm that there is no commercial contribution in the current 0.34 mgd flow. (Commercial flow should be based on water billing records minus a 10% consumptive loss). 5. Page 2-5: Please discuss any plans for work or current work that is being done to reduce the sewer system inflow. III. Section 3 - Future Situation 1. Page 3-3: Future industrial reserve is projected using the following criteria: 10% of current flows excluding I/I. According to the information presented in the 2.6 Current Flows, where the current flow is 0.34 mgd, I/I is 0.07 mgd. Therefore, the future industrial reserve should be: (0.34 — 0.07) x 10% = 0.027 or —0.03 mgd. IV. Section 4 - Alternatives 1. Provide an analysis of the potential open space and recreational opportunities associated with this project. 2. Page 4-3 and Table 4-2: Please verify that the design slope for the section of interceptor 13054-13060 is 0.005%, which is below the 36-inch line minimum design grade of 0.05%. Please confirm that the proposed facilities comply with the NCAC 2H.0219 minimum design criteria. Page 2 of 4 3. Page 4-3: Please provide more information about the existing local private wastewater treatment system in the Back Creek-Fuda Creek area. Will this, and/or other local treatment facilities, affect the future flow projections for 2025? And will these systems be out -of -service when the Back Creek interceptor is installed? 4. Page 4-5: The information provided does not indicate that a STEP system would not be a feasible alternative. Please provide a present worth analysis to compare the cost effectiveness of the proposed gravity system and a STEP system to serve the Poplar Trails Subdivision. V. Section 5 - Present Worth Analysis 1. Pages 5-1 and 5-2, and Tables 5-1 and 5-2: Please include the O&M and salvage value in the present worth analyses for both parallel interceptor and Poplar Trails projects. The.present worth analysis should include all the items listed below, if applicable: a) Capital costs. b) Contingency. c) Costs for engineering. d) Start-up services. e) Operation & Maintenance manual. f) Land and easements, etc. Itemize these costs and include them in the present worth analysis. Currently, the cost of land is generally not eligible under the SRF program. Exceptions are made for land application of wastewater, land application of sludge, and storage of wastewater. g) Annual operation and maintenance costs and present worth of those costs. h) Present worth of salvage value. 2. Page 5-1, 5.2 Present Worth Analysis: Provide some narrative to discuss and compare the costs and benefits of two sewer line routes. The discussion should include a recommended selection, and the basis for the selection. VI. Section 6 - User Charge and Financial Capacity 1. Page 6-5: Please discuss why the Capital Improvement Plan projects of the Reedy Creek and McKee Creek interceptors will not impose any financial impacts on the customer rates. The user charges must be sufficient to repay any loan that is required for the project's capital and operation and maintenance costs. Expected revenue from user charge should be based on the first year's billable flow. 2. Pages 6-5 and 6-6: Please provide the latest annual Median Household Income (MHI) for the municipalities of Concord, Harrisburg, Kannapolis, and Mt. Pleasant. Also, please confirm that the proposed monthly user charges that result from various projects in the four municipalities will not exceed 1.5% of their MHI's. Otherwise, the project will be considered a high -unit cost project and will warrant further evaluation of alternatives to reduce the total project cost. Page 3 of 4 3. Table 6-5: Please clarify -why the item of the "Proposed SRF Loan" debt service is $926,723 for the year 2006. For a $10,655,000 SRF loan, the first year payment is the Principal $532,750 and.4% Interest $426,200 for a total of $958,590. 4. Page 6-5: Discuss any anticipated impact of the Pillowtex Plant's closings on the user charges, project financing, and estimated wastewater flow projections. VII. Section 7 - Public Participation 1. Once available, please provide a transcript or a detailed summary and an affidavit of publication of the public hearing. Please provide a copy of the resolution from the governmental unit agreeing to implement the selected alternative. Page 4 of 4 w/�%C Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources \O t— Alan W. Klimek, P. E. Director >--I Division of Water Quality aw, ^� Coleen H. Sullins, Deputy Director Division of Water Quality July 29, 2003 177 Mr. Timmy V. Furr Water & Sewer Authority of Cabarrus County 640013reezy Lane Concord, NC 28025- SUBJECT: Laboratory Certification Maintenance Inspection Dear Mr. Furr: ` Enclosed is a report for the inspection performed on May 8, 2003 by Mr. Chester E. Whiting. Where deficiencies are cited in this report, a response is required as well as for all lettered comments and/or recommendations listed. Within thirty days of receipt, please supply this office with a written item for item description of how these deficiencies, comments and/or recommendations were corrected. We appreciate the fine job you and your staff are doing. As a certification requirement, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. Copies of the checklists completed during the inspection may be requested from this office. Thank you- for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by email, or if you have questions or need additional information please contact us at 919-733-3908. Sincerely, James W. Meyer Laboratory Section Enclosure cc: Chester E. Whiting Mooresville Regional Office NCOEUR N. C. Division of Water Quality Laboratory Section 1623 Mail Service Center Raleigh, North Carolina 27699-1623 (919) 733-7015 FAX: (919) 733-6241 . ow - On -Site Inspection Report LABORATORY NAME: ADDRESS: CERTIFICATE NO: DATE OF INSPECTION: TYPE OF INSPECTION: EVALUATOR: WSACC Rocky River WWTP Lab P.O. Box 428, Concord N.0 28026-0428 .177 May 8, 2003 Maintenance Chet Whiting LOCAL PERSON(S) CONTACTED: Timmy V. Furr I. INTRODUCTION: This laboratory was inspected to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. II. GENERAL COMMENTS: The laboratory was well organized and laboratory personnel were cooperative throughout the inspection process. The laboratory continues to do a good job and no deficiencies were observed. III. DEFICIENCIES, REQUIREMENTS, COMMENTS AND RECOMMENDATIONS: GENERAL LABORATORY: RECEIPT DOCUMENTATION: A. COMMENT: pH preservation is printed on sample pH documentation. The analyst needs to put a check mark and initials in this box indicating that the testing was performed and identify who conducted the testing. If the preservation testing is done in the field the sample collector can check and initial the form. This will also include chlorine testing for ammonia, nitrate and nitrite sample. Fecal coliform chlorine neutralization tested at the time the sample is set up. Metals pH preservation is performed in the laboratory and needs to be documented and initialed. METALS: B. COMMENT (GENERAL): The. metals LCS (Q.C) is not digested. The LCS is to be treated as if it were an analytical sample and is subject to all preparatory steps including digestion. 1W Page 2 WSACC Rocky River Laboratory On -site Inspection Report C. COMMENT (Pb, Cu, Zn, Fe, Ni, and Cr): On some occasions the reagent blank indicated concentration levels at or above the lowest standard analyzed. The laboratory needs to determine the cause and apply correction. It may that the PQLs for these metals are set too low, or it may be that there are contamination problems. FIELD PARAMETER ANALYSIS-: Field parameters are analyzed at the following facilities under.the auspices of WSACC Rocky River WWTP Laboratory N.0 certificate # 177: Muddy Creek, Odell School, Mt. Pleasant WTP, and Bethel Elementary School. COMMENT: Copies of bench worksheets are on -site, however instrument calibration logs were not available for review at the time of the inspection. Copies of calibration sheets (selected at random) are being forwarded for review. D. COMMENT: (Settleable solids Mt. Pleasant) The start and stop time for this analysis is not documented. Please record the time the sample is poured into the Imhoff cone and the time when the reading is taken. E. COMMENT: (All facilities) Temperature sample is collected, transported then analyzed. This is usually accomplished, in about five minutes. Temperature readings .are to be instantaneous. If the sample point is inaccessible, for a direct reading from the stream, collect a sample and analyze for temperature immediately. NOTE: This also applies to dissolved oxygen analysis. IV. PAPER TRAIL INVESTIGATION: Data and DMRs from December 2002, January and February 2003 were examined. Supporting documentation and logs were also examined. No items other than those listed in the above report were observed. V. CONCLUSIONS: Correcting the above cited deficiencies and comments and implementing the recommendations will help this lab to produce quality data and meet certification requirements. Please respond to all lettered comments. Report prepared by: Chet Whiting Date: May 9, 2003 o�oF wA rF9Q� r Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E. Director Division of Water Quality Coleen H. Sullins, Deputy Director Division of Water Quality July 22; 2003 U11 Es�C• 0�`;°� AAA NATURAL RESOURM4 RE83V{LLF 'C;,IAL OFFICE Mr. John C. Murdock III, Executive Director Water and Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026 Dear Mr. Murdock: JUL 2 8 20`0 SUBJECT: Water and Sewer Authority of Cabarrus County Back Creek Parallel Interceptor - Contract A Project No.CS370382-21 I This letter acknowledges that plans and specifications necessary to comply with the State Revolving Loan funding requirements were received on July 7, 2003. Your project has been assigned to Ms. Teresa Rodriguez, P.E. of the Construction Grants and Loans Section, and will be reviewed .for technical adequacy and conformance to State laws, regulations, design requirements, and good, sound engineering principles. You will be advised of any recommendations, comments or other matters to be resolved, should this be necessary prior to final approval. A more detailed review is forthcoming. However, in an effort to expedite the review process and to make funding available as soon as possible, we offer the following preliminary review comments: The description of the approved project in Permit No. WQ0020070, issued on October 31, 2001, is different from the proposed project. Please complete and submit the attached permit application for the modification of the existing permit, along with a $400.00 fee. Provide a copy of the Sedimentation and Erosion Control Permit from the Division of Land Quality, or a letter from them stating that no letter is required for this project. A reasonable subsurface investigation that must be made available to the contractor. If it is not included in the specifications, the specifications must advise where a copy of the report can be observed. Typically, CG&L expects a boring about every 500 feet and at each road crossing for line work, and at all major structures like pump stations, aeration Construction Grants and Loans Section 1633 Mail Service Center Raleigh, North Carolina 27699-1633 (919) 733-6900 Web Site: www.nccgl.net FAX (919) 715-6229 Av tCDENR Customer Service 1-877-623=6748 -2- basins, and clarifiers. In the event that the information is not made available to the contractor, then change orders associated with differing sites will not likely be determined eligible for funding. • The scope of work in the plans and specifications must be reasonably close to the scope of work outlined in the approved Preliminary Engineering Report (P.E.R.), or the 201 Facilities Plan. • If sewers are within a 100-foot radius of a well, then D.I.P. should be used with joints tested to drinking water standards. • If D.I.P. is used within a 100-foot radius of a well, it must not be any closer than 50 feet to a public well, nor any closer than 25 feet to a private well. • Manholes, air release valves, and valve boxes are not to be located within a 100-foot radius of a well. • If abandonment of the well is chosen by the local government, then provide documentation/certification, signed by each affected homeowner, stating that they understand their well must be abandoned. • When abandonment of a well is chosen by the local government, provide an alternative analysis that justifies the abandonment of each well. • If well abandonment is chosen, the GW-30 form, "Well Abandonment Record", must be included in the specifications. The well must be abandoned by a North Carolina certified well driller in accordance with 15A NCAC 2C, Well Construction Standards. The Well Abandonment form must be completed and submitted to the Division of Water Quality Groundwater Section within 30 days of abandonment. The GW-30 form and other information related to groundwater requirements can be downloaded from the following web site: http://gw.ehnr.state.nc.us. • If funding is desired, all addenda should be submitted to our office for review and approval prior to opening of bids. Contractors should have all addenda at least seven days prior to bid opening. • Approval of all `or equals' must be by addenda prior to receipt of bids. • Any private or public water supply source, including wells, any WS-I waters, or Class I or Class H impounded reservoirs used as a source for drinking water within 100 feet of the project must be shown on the plans. AA -3- • Any waters Classified WS-II, WS-III, B, SA, ORW, HQW, or SB within 50 feet of the project must be shown on the plans. • Confirm that all mitigative measures required by other permits and environmental assessments have been incorporated in the plans and specifications. Provide a summary of those measures in your written response. • Advise if there are gas stations in the vicinity of the proposed project. If yes, then an investigation should be performed on the soils and groundwater to determine if they are petroleum contaminated. When the contamination exists, plans and specifications must address how the contaminated soils and groundwater must be handled. All materials used in petroleum -contaminated soils need to be compatible with petroleum. • When petroleum -contaminated soil is found other routes must be considered. Please advise what other routes were considered and advise why they were not excepted. • Mobilization, if allowed, should not exceed 3% total and should not exceed 1% per month. These items should be resolved as soon as possible to prevent any delay in processing the subject project. If there are any questions concerning the above, please do not hesitate to contact me at (919) 715-6206. TR/dr Attachment cc: Leslie Jones, P.E., CDM 0 Q_Mooresv lle Regional Office` Daniel Blaisdell, P.E. Don Evans Cecil G. Madden, Jr., P.E. SRF Sincerely, Teresa Rodriguez, P.E., Project Review Engineer Design Management Unit O \N AT �IQ Michael F. Easley, Governor ...�a.�m Rrlliam G. Ross Jr.; Secretary 10� x. v North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E. Director ©� 1 1 bt1 C Ei aviion�€ ate;�Qr 1 Coieah �tSu��,� D }trDir�tblfli j e�rvU %,,In onr o •Wate�r� ^ June 20, 2003 2 5 2003 Mr. John C. Murdock, Executive Director Water and Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026-0428 SUBJECT: Water and Sewer Authority of Cabarrus County 201 Facility Plan Amendment Fulda Creek Interceptor Project No. CS370382-20 Dear Mr. Murdock: The Construction Grants and Loans Section has received comments from the U.S. Fish and Wildlife Service that must be addressed. These comments are also being sent directly to your consulting engineer, Camp Dresser & McKee, by copy of this letter. A revised 201 Facilities Plan/Environmental Assessment that incorporates responses to these comments should be submitted for review and approval as soon as possible. Providing thorough and complete responses to these review comments in a timely manner is necessary to avoid delays of the project approval. The Facilities Evaluation Unit's environmental and technical review is ongoing, and there may be additional comments forwarded to you when our review is completed. In an effort to reduce the schedule for the 201 Facilities Plan Amendment approval, it is suggested that the city and its engineer resolve the environmental issues and concerns discussed in the enclosed comments by directly contacting the U.S. Fish and Wildlife Service. If you or your engineer have any questions or need assistance in resolving these environmental issues, please call Ms. Hannah Stallings at (919) 715-6209. Also, if there are questions concerning this review, you may contact me at (919) 715-6225. Sincerely, K. Lawrencq�'Horton, III, P. E., Supervisor Facilities Evaluation Unit HS/nw Enclosure: (all ce's) Construction Grants and Loans Sedion 1633 Mail Service Center Raleigh, North Carolina 27699-1633 (919) 733-6900 Customer Sen icr Web Site: wtih%v.nccgl.nct FAX (919) 713-6229 1-877-623-6748 Page 2 cc: Sandra L. Tripp, P.E., Camp Dresser & McKee DWQ Mooresville Regional Office Daniel Blaisdell, P.E. Amy Simes, P.E. Rob Brown Hannah Stallings DMU/FEU/SRF Cfi` Y .`kQ 'D,U) � � A V Ge4v,:ec..A.N:cA:�" May 20, 2003 Mr. John C. Murdock, Executive Director Water and Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026-0428 Dear Mr. Murdock: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality 4� R4AYf�6i�tLr� k®I�ha�C��' �9�RESl�tLLF QE��SC�q,PFt��� 10PJAL QFFICp WAY 2 1 2003 ' WATTERO 'a SUBJECT: WSACC 201 Facility Plan Amendment Fuda Creels Interceptor Project No. CS370382-20 The Construction Grants and Loans Section has received comments from review agencies. Several agencies reviewed the plan, and all of the review comments, if requested, will be made available. The attached comments from the Division of Water Quality, the North Carolina Wildlife Resources Commission, and the Division of Environmental Health must be addressed. The comments from the Local Government Assistance Unit are for guidance. These comments are also being sent directly to your consulting engineer, Camp Dresser & McKee, by copy of this letter. A -revised 201 Facilities Plan/Environmental Assessment that incorporates responses to these comments should be submitted for our review and approval as soon as possible. Providing thorough and complete responses to these review comments in a timely manner is necessary to avoid delays of the project approval. The Facilities Evaluation Unit's environmental and technical review is ongoing, and there may be additional comments forwarded to you when our review is completed. In an effort to reduce the schedule for the 201 Facilities Plan Amendment approval, it is suggested that the city and its engineer resolve the environmental issues and concerns discussed in the attached comments by directly contacting the commenting agencies. If you or your engineer have any questions or need assistance in resolving these environmental issues, please call Ms. Hannah Stallings at (919) 715-6209. Also,. if there are questions concerning this review, you may contact me at (919) 715-6225. HS/nw Attachment: (all ec's) Sincerely, K. Lawrence Horton, III, P. E., Supervisor Facilities Evaluation Unit i Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-69CO Web Site: www.nccgl.net FAX (919) 715-6229 0 •.W 5. if I -IL Customer Service 1 800 623-7748 Page 2 cc: Sandra L. Tripp, P.E., Camp Dresser & McKee DWQ Mooresville Regional Office Daniel Blaisdell, P.E. Amy Simes,;P.E. Rob Brown Hannah Stallings DMU/FEU/SRF AL NC®EN North Carolina Department of Environment and Natural Resources Michael F. Easley, Governor William G. Ross Jr., Secretary P44Y 0 2003 MEMORANDUM�1kf; t TO: Hannah Stallings Construction'Grants & Loan Section FROM: Melba McGee Environmental Review Coordinator RE: ##1231 201 Facility Plan Amendment Fuda Creek Interceptor, Water and Sewer Authority of Cabarrus County DATE: May 15, 2003 The referenced project has been circulated among our internal divisions. The attached comments should be addressed. I recommend agencies be notified in reference to their request. After you have come to some kind of resolution and the environmental assessment has been revised, a memorandum should be provided to me verifying that the issues raised have been adequately addressed. An additional option would be to circulate the revised document through our internal review process for final approval. Either way, our division comments will need to be addressed and incorporated into the environmental assessment prior to the State Clearinghouse review. Thank you for the opportunity to respond. Attachments 1601 Mail Service Center, Raleigh, North Carolina 27699-1601 Phone: 919-733-49841 FAX: 919-715-30601 Internet: www.enr.state.nc.us/ENR An Equal Opportunity 1 Affirmative Action Employer- 50% Recycled 110% Post Consumer Paper Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality May 2, 2003 MEMORANDUM TO: Alex Marks Local Government Assistance Unit FROM: K. Marie Doklovic, PE Environmental Engineer SUBIECT: Fuda Creek Interceptor 201 Facility Plan Amendment WSACC The Non -Discharge Permitting Unit has conducted a review of the subject plan. The Unit has no objections to the project. We offer the following comments which do not require any response: 1. The new line, once completed, will be considered part of WSACC's existing collection system covered under the Division's operation and maintenance based collection system permit. Permit WQCS00009 was issued to WSACC on July 18, 2001. 2. Aerial stream crossings, if any, will be considered high priority and shall be checked once every six months. cc: NDPU 201/EA File Non -Discharge Permitting Unit Internet httpJ/h2o.enr.state.nc.us/ndpu 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone (919) 733-5083 Fax (919) 715-6048 DENR Customer Service Center Telephone 1 800 623-7748 An Equal Opportunity Action Employer 50% recycled/10% post -consumer paper \1jA:jF Michael F. Easley, Governor Q R William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources �!J r Alan W. Klimek, P.E. Director >_. Division of Water Quality 0 `C May 1, 2003 MEMORANDUM TO: Melba McGee Department of Environment and Natural Resources FROM: Alex Marks Jater Division of Quality SUBJECT: SEPA Review of DENR Project Number 1231, 201 Facility Plan Amendment Fuda Creek Interceptor, Water and Sewer Authority of Cabarrus County The Division of Water Quality (Division) has reviewed the 201 Facility Plan Amendment and Environmental Assessment (EA) for this project. This project was recommended in the 2002 Water and Sewer Authority of Cabarrus County (WSACC) Water and Wastewater Master Plan to provide sewer service for the western portion of the county. The service areas are the western limits of the Town of Harrisburg and Cabarrus County, and a portion of eastern Mecklenburg County. The interceptor line will be installed along Fuda Creek and include approximately 4.2 miles of 12 to 24-inch gravity sewer pipeline. Section 6 addresses measures that WSACC will employ to mitigate the impacts of the project; however, only mitigation measures to be employed by the town of Harrisburg and Cabarrus County are provided. The document provides no information as to how impacts will be mitigated in the Mecklenburg County portion of the project's direct and service area. The Division requests an explanation as to the meaning of the following sentence on page 6-1, "The area south of Reedy Creek will be preserved as open space until development occurs per the land use planning." If development occurs on these lands, how will have they been preserved as open space? Where are the areas to be preserved as open space in Reedy Creek? The Division applauds the intention of the Harrisburg Area Plan to reduce urban sprawl by directing development into the Fuda Creek basin rather than to the undeveloped areas of Cabarrus County; however, mitigation must be provided in order to reduce the impacts of such development on water quality. A*description of relevant plans, policies, and regulations that will provide mitigation has not been provided. Elaborate on the commitment by WSACC to allow wastewater connections only on the north side of the proposed Reedy Creek Interceptor. Provide maps to clearly illustrate the areas discussed in this section of the EA. The Division's memorandum of 24 February 2003 asked that the EA contain a discussion of future land uses that would occur in the project's service area. The 201 Plan describes such uses AN N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 Customer Service 1 800 623-7748 Fuda Creek Page 2 in Appendix C, Population and Growth, but not in the body of the EA. A map is also included which depicts Cabarrus County's future land use. A version of this map needs to be provided in the EA as well and at a scale which the project area can clearly be determined. What are the anticipated future land uses for the Mecklenburg County portion of the project? Also raised in the aforementioned Division memorandum but not discussed was the issue of how the NPDES Phase H requirements would effect the service area. Finally, mitigation measures discussed for impacts to streams and wetlands concern only the direct impacts of the project. .At this time, the Division cannot support the document due to the limited -amount of information it provides. Additional comments from the Division's Non -Discharge Permitting Unit are attached. Thank you for the opportunity to comment. Please contact me at 919-733=5083 x555 or by email at Alex.Marks@ncmail.net if you have questions regarding these comments. Attachments ® North Carolina, Wdlife Resources Commission Charles R. Fullwood, Executive Director MEMORANDUM TO: Melba McGee, Legislative and Intergovernmental Affairs Dept. of Environment and Natural Resources FROM: Ron Linville, Regional Coordinator Habitat Conservation Program DATE: May 2, 2003 SUBJECT: State Clearinghouse Project No. 1231, 201 Facility Plan Amendment, Fuda Creek Interceptor Improvements and Environmental Assessment, Water and Sewer Authority of Cabarrus County (WSACC), Cabarrus County This correspondence responds to a request by you for our review and comments on the referenced project and attached Environmental Assessment (EA). These comments are provided in accordance with the provisions of the Clean Water Act of 1972, the Fish and Wildlife Coordination Act (48 Stat. 401, as amended; 16 U.S.C. 661- 667d.) and the North Carolina Environmental Policy Act (G.S. 113A-1 through 113A-10; 1 NCAC 25). The project includes the interceptor, pump station, and treatment plant projects designed for the 50-year wastewater needs of Cabarrus County and neighboring regions, including Harrisburg and portions of Mecklenburg County. Eastern Mecklenburg County areas -are. -included through an agneemert with Charlotte -Mecklenburg Utilities Department (CMUD). State Revolving Funds ($5.9 million) are being sought by WSACC. Fuda Creels interceptor will convey wastewater to the Rocky River Wastewater Treatment Plant (WWTP). This WWTP uses sodium hypochlorite for disinfection. The Huntwick Package Treatment Plant is located on Fuda Creek too. The Rocky River could provide potential suitable habitat or restoration habitat for the Carolina heelsplitter (Lasmigona decorata), a federally listed endangered species and the Carolina Creekshell (Villossa vaughaniana), a federal species of concern. Both species are listed as endangered by the State of North Carolina. These species have been impacted as urban development has occurred in the region. The Carolina darter Mailing Address: Division of Inland Fisheries - 1721 Mail Service Center Raleigh, NC 27699-1721 Telephone: (919) 733-3633 ext. 281 . Fax: (919) 715-7643 Fuda Creek Interceptor 2 May 2, 2003 ((Etheostoma collis collis), a federal species of concern is also present in downstream areas. The population projections (Table 2-1) indicate that 2,027 people are served with the existing sewer. By 2050, 19,030 people will be served by the sewer in the Fuda Creek basin. Cumulative and secondary impacts (CSI) from increased development and imperviousness to environmental quality should be anticipated. The document indicates that the area south of Reedy Creek will be preserved as open space until such time as development is planned. This is indicated as a method of encouraging development closer to Harrisburg while Fuda Creek will be targeted for controlled residential development. The proposed project does not appear to have significant direct impacts to waters or waters supporting listed species; however, it will increase indirect cumulative and secondary impacts to downstream waters. As indicated in our previous scoping comments, project proponents should evaluate low impact development (LID) techniques (information available at ww�v.lowimpactdevelopment.org). LID techniques should positively alter anticipated stormwater impacts as LID methodologies retain runoff in a manner that replicates pre -development runoff characteristics. This mimicry of natural hydrology reduces the increase in pollutant loads above pre -development conditions. We recommend and support the use of LID methodologies throughout the area to prevent or reduce secondary and cumulative water quality impacts and habitat degradation. We routinely encourage undisturbed forested buffers for all jurisdictional headwaters (intermittent streams, perennial streams and wetlands) regardless of basin size to provide urban wildlife habitat and functional water quality buffers. Jurisdictional headwaters must be professionally delineated prior to site planning and development to ensure compliance with the Clean Water Act of 1972, Sections 404 and 401. In addition, conservation development should maintain hydrologic conditions and preserve entire floodplains as naturally forested areas to retain functionality and to ensure that flood elevations do not increase from increased piping, imperviousness and stormwater runoff impacts. Utility lines should be located away from streams and near the edge of floodplains to protect streambank integrity and stream functionality. Alternative disinfection processes like ozone and ultra -violet are recommended as these are generally safer and less harmful to the environment. The use of chlorine for routine disinfection or emergency disinfection purposes should be discontinued in waters that could provide potential habitat for state and federal listed aquatic species as chemicals can have direct impacts to survival of aquatic organisms. As increase impervious and development in the Rocky River basin may cause additional direct and indirect impacts within the basin, project proponents should determine whether or not LID ordinance adoptions in the Fuda Creek service area can preserve water quality and existing aquatic habitat values in the Rocky River basin. Any such ordinances (or possibly local resolutions) should be provided for review by resource agencies. The NC Wildlife Resources Commission has developed a CSI Memorandum that can be accessed at littp://w,,wv.ncwildlife.ora/pgO7 WilcllifeSpeciesCon/pg76 impacts.pdf .This site should be helpful in analyzing whether additional direct and indirect impacts may be Fuda Creek Interceptor May 2, 2003 anticipated within the Rocky River basin due to sewer improvements and increased development. The present 201 Plan and Environmental Assessment (Section 5) does not address cumulative and secondary impacts enough that we feel comfortable with concurring with the project at this time. The document is unclear about whether or not (and when) wastewater flows and treatment capacity increases will occur relative to the Rocky River WWTP and how these flow increases might facilitate additional urban growth. There is an assumed expansion to 30 million gallons per day (MGD), 36 MGD, and 54 MGD (Section 3.3). What direct and indirect impacts and precautions can be anticipated relative to this proposed interceptor project? We should be able to support the project providing adequate measures are provided and implemented (or ensured by municipalities having jurisdiction) to reduce impacts to the Rocky River basin. The information provided in the EA is not sufficient for us to arrive at an informed decision. Project proponents should provide additional information concerning implemented CSI techniques proposed that will ensure minimized impacts to the watershed. Professional surveys for federal and state listed species should provide valuable information concerning downstream aquatic environments. This information should enhance this and future project reviews in the area. We recommend that proponents look at the low impact website and our website as well as this and previous comments by this agency as they provide additional information. If there will be no additional CSI impacts to the Rocky River basin, we simply need assurances and clarification that the interceptor project will not cause any substantial cumulative or secondary impacts. Thank you for the opportunity to review and comment on this project. If you or project proponents have any questions regarding these comments or our concerns, please contact me at 336/769-9453. Cc: Allan Ratzlaff, USFWS lipage 1 a� DEPARTMENT OF ENVIRONMENT AND Fr ject Number NATURAL RESOURCES 1-i ` 1'� �� ,r' DIVISION OF ENVIRONMENTAL HEA�,TH_ Cabarty �. v Inter -Agency Project Review Response�``L' The Water and Sewer Authority of The Fuda Creek interceptor is a Project Name Type of Project Cabarrus County o inch m ercep or system Comments provided by: approximately.22,400 feet in length ❑ .,Regional Program Person. ff � E5 �_'_. pr IX . Regional Engineer for Public Water Supply Section ❑ Central Office program person APR 3 Q 200 Name: .I0f"_ €TT" Scrzc L Date:: /2-L6 9 Im16 Telephone number: — -1( 3 16- Z Pro ram within Division of Environmental Health: Public Water Supply ❑ Other, Name of Program: Response (check all applicable): ❑ No objection to project as proposed ❑ No comment ❑ Insufficient information to complete review Comments attached 6;, See comments below wr � 1 �•t � .$ �' r� t.:, . err .,v'; :3 .:�r / [.! � �,t s : ; L r. �� S� � �", �� rr�,:�: I �=•� :'"� �'- ; .� .:,. �,, . ti Z_ Return to: Public Water Supply Section Environmental Review Coordinator for the Division of Environmental Health See oer s t G DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES. DIVISION OF ENVIRONMENTAL HEALTH Inter -Agency Project Review Response Page 2 Project Number /Z- 3/ 7 County Project Name k' *-e_c. Type of Project ❑ The applicant should be 'advised that plans and specifications or all water system improvements must be approved by the Division of Environmental Health prior to the award of a contract or the initiation. of construction (as required by 15A NCAC 18C .0300et. seq.). For information, contact the Public Water Supply Section, (91.9) 733-2321. ❑ This project will be classified as a non -community public water supply and must comply with state and federal drinking water monitoring requirements. For more information the applicant should contact the Public Water Supply Section, (919) 733-2321. ❑ If this project is constructed as proposed, we will recommend closure of feet of adjacent .waters to the harvest of shellfish. For information regarding the shellfish sanitation program, the applicant should. contact the Shellfish Sanitation Section at (252) 726-6827. ❑ The soil disposal area(s) proposed for this project may produce a mosquito breeding problem. For information concerning appropriate mosquito control measures, the applicant should contact the Public Health Pest Management Section at (252) 726-8970. ❑ The applicant should be advised that prior to the removal or demolition of dilapidated structures, a,extensive rodent control program may be necessary in order to prevent the migration of the rodents to adjacent areas. For information concerning rodent control; contact the local health department or the Public Health Pest Management Section at (919) 733-6407. ❑ The applicant should be advised to contact the local health department regarding their requirements for septic tank installations (as required under 15A NCAC 18A. 1900 et. sep.). For information concerning septic tank and other on -site waste disposal methods, contact the On -Site Wastewater Section at (919) 733-2895. ❑ The applicant should be advised to contact the local health department regarding the sanitary facilities required for this project. If existing water lines will be relocated during the construction, plans for the water line relocation must be submitted to the Division of Environmental Health, Public Water Supply Section, Technical Services Branch, 1634 Mail Service Center, Raleigh, North Carolina 27699-1634, (919) 733-2321. ❑ For Regional and Central Office comments, see the reverse side of this form. r -- Zff__3 Reviewer Section/Branch Date Michael F. Lasiey, uovernor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality AND NATURAL RESOURCES April 22 2003 AKXYRESVILLE REGiDNAL OFFICE Rr mn AN 2 3 2003 Mr. John C. Murdock, Executive Director Water and Sewer Authority of Cabarrus County Post Office Box 428 WATER AN PUT �, Concord, North Carolina 28026-0428 SUBJECT: WSACC 201 Facility Plan Amendment Fuda Creek Interceptor 201 Facilities Plan Project No. CS370382-20 Dear Mr. Murdock: I am writing to acknowledge receipt of the subject 201 Facilities Plan on April 17, 2003, The Facilities Evaluation Unit has initiated the project review and we will notify you and your engineer upon completion of our review. If you have any questions concerning this matter, please contact Mr. Rob Brown at (919) 715-6213 or me at (919) 715-6225. Si erely, K. Lawrence orton, III, P.E., Supervisor Facilities E aluation Unit cc: Sandra L. Tripp, P.E., Camp Dresser & McKee ,DWQ 1Vlooresvi WTC gionar_Office Daniel Blaisdell, P.E. Amy Simes, P.E. DMU/FEU/SRF Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 Customer Service Web Site: www.nccgi.net FAX (919) 715-6229 1 800 623-7748 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality April 15, 2003 A VR- 17 2 ai_)3, Mr. Michael Wilson, Finance Director Water & Sewer Authority of Cabarrus County P. O. Box 428 Concord, North Carolina 28026-0428 SUBJECT: O & M Manual Review Project No. CS370382-15 Water & Sewer Authority of Cabarrus County Deaf Mr. Wilson: This is to inform you that the subject O & M Manual has been reviewed and approved by the State. A copy of the manual is enclosed for your use. Any subsequent additions or modifications to the manual during the twelve month start-up period will require resubmission of the manual to our office for approval. If you have any questions regarding this matter, please contact Mr. Mark Hubbard of this office at (919) 715-6224. Sincerely, MH/nw Enclosure cc: Black & Veatch ,,00resville Regional Office Valerie Lancaster SRF P,E., Chief rants & Loans Section Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-69M Web Site: www.nccgl.net FAX (919) 715.6229 4 WV Customer Service 1 800 623-7748 oF,�F�r c Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources r Alan W. Klimek, P.E. Director j Y` /+D+ivisiogno�yyf�rWater Quality October 25, 2002 r NOV 0 64 2002 3 Mr. John C. Murdock, III, Executive Director Water and Sewer Authority of Cabarrus County Post Office Box 428_.. Concord, North Carolina 28026-0428 SUBJECT: Cold Water Creek Parallel Interceptor Phase 2 Permit No. W00020921 Wastewater Transmission Facilities Project No. CS370382-18 Cabarrus County, North Carolina Dear Mr. Murdock: In accordance with your application received January 22, 2002, we are forwarding herewith Permit No. WQ0020921, dated October 25, 2002, to Cabarrus County, for the construction and operation of the subject sewer lines, force mains, and pump stations. This permit shall be effective from the date of issuance until rescinded, and shall be subject to the conditions and limitations as specified therein. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714. Unless such demands are made, this permit shall be final and binding. Upon completion of construction and prior to operation of this permitted facility, a certification, must be received from a professional engineer, certifying'that the permitted facility has been installed in accordance with the approved plans and specifications. Mail the Certification to the Non -Discharge Branch, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. (Engineer's Certification Form is attached.) One set of the final approved plans and specifications is to be forwarded to you, one set retained for the Construction Inspection Unit, and one set retained for the SRF file. A copy of the approved plans and specifications shall be maintained on file by the Owner for the life of the project. ecxz 10 . Construction Grants and loans Section 1633 Mail Service Center Raleigh,N 33 (919 ' S 1 r E-A4ail Address C �7699-16 _) 733-6900 Customer Service V:��gM.nCCC. net F?J(.(919) 115-6229 1 inn F^.1-77AR "NN -2- If there are any questions concerning this matter, please contact Mr. Cecil G. Madden, Jr., P. E. at (919) 715-6203. Sincerely, eZW.K9Allimek, P.E. SM:dr Attachment to all cc: Camp Dresser & McKee (Sandra Tripp, P.E.). Cabarrus County Health Department 0*1 ` oo � OR+U ' , ' $ � �Oe Non -Discharge Unit Amy Simes, P. E. Daniel Blaisdell, P.E. Cecil G. Madden, Jr., P.E. Salam Murtada, P.E. CIU SRF NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH WASTEWATER COLLECTION PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Water and Sewer Authority of Cabarrus County (WSACC) Cabarrus County FOR THE construction and operation of approximately 25,628 linear feet of 36-inch gravity sewer, 2,628 linear feet of 30-inch gravity sewer, and 1,328 linear feet of 24-inch gravity sewer, with no additional discharge into the existing WSACC sewerage system pursuant to the application received on January 22, 2002, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources, and considered a part of this permit. This Permit shall be effective from the date of issuance until rescinded, and shall be subject to the following conditions and limitations: 1. This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans and specifications, and other supporting data. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. The wastewater collection facilities shall be properly maintained and operated at all times. The Permittee shall maintain compliance with an individual system -wide collection system permit for the operation and maintenance of these facilities as required by 15A NCAC 2H .0227. If an individual permit is not required, the following performance criteria shall be met as provided in 15A NCAC 2H .0227: a. The sewer system shall be effectively maintained and operated at all times to prevent discharge to land or surface waters, and any contravention of groundwater standards in 15A NCAC 2L .0200, or the surface water standards in 15A NCAC 2B .0200. b. A map of the sewer system shall be developed prior to January 1, 2004, and shall be actively maintained. C. An operation and maintenance plan shall be developed and implemented. d. Pump stations that are not connected to a telemetry system shall be inspected every day (i.e. 365 days a year). Pump stations that are connected to a telemetry system shall be inspected at least once per week. C. High -priority sewer lines shall be inspected at least once per every six-month period of time. f. A general observation of the entire sewer system shall be conducted at least once per year. g. Inspection and maintenance records shall be maintained for a period of at least three years. h. Overflows and bypasses shall be reported to the appropriate Division regional office in accordance with 15A NCAC 2B .0506(a), and public notice shall be provided as required by North Carolina General Statute 143-215.1 C. 4. The sewage and wastewater collected by this system shall be treated in the Rocky River Regional Wastewater Treatment Facility prior to being discharged into the receiving stream. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division of Water Quality (Division) accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 6. Construction of the sewers, pump station(s), and force main shall be scheduled so as not to interrupt service by the existing utilities, nor result in an overflow or bypass discharge of wastewater to the surface waters of the State. 7. Upon completion of constriction and prior to operation of this permitted facility, a certification must be received from a professional engineer, certifying that the permitted facility has been installed in accordance with this permit, the approved plans and specifications, and other supporting materials. If this project is to be completed in phases and partially certified, you shall retain the responsibility to track further construction approved under the same permit, and shall provide a final Certificate of Completion once the entire project has been completed. Mail the Certification to the Non -Discharge Branch, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. (Engineer's Certification Form is attached.) -2- A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the project. 9. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division, in accordance with North Carolina General Statutes 143-215.6A to 143-215.6C. 10. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other government agencies (local, state, and federal), which have jurisdiction. 11. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater collection facilities. 12. The facilities shall be constructed in accordance with the requirements of the North Carolina Sedimentation Pollution Control Act. 13. Any abandoning of the existing facilities must be done in accordance with the requirements of the Division of Water Quality's Mooresville Regional Office. NONCOMPLIANCE NOTIFICATION: 14. The Permittee shall report by telephone to the Mooresville Regional Office, telephone number (704) 663-1699, as soon as possible, but in no case more than 24 hours, or on the next working day following the occurrence or first knowledge of the occurrence of either of the following: a. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of adequate wastewater transport, such as mechanical or electrical failures of pumps, line blockage or breakage, etc.; or b. Any failure of a pumping station or sewer line resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. Persons reporting such occurrences by telephone shall also file a written report in letter form within five days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. -3- Permit issued this the 25th day of October 2002. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION AA1anKlimek, P.E /1" Division of Water Quality By Authority of the Environmental Management Commission Permit No. WQ0020921 Permit No. WQ0020921 Non -Discharge Permit ENGINEER'S CERTIFICATION I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically/weekly/full time) the construction of the Cold Water Creek Parallel Interceptor Phase H Sanitary Sewer System serving the Water and Sewer Authority of Cabarrus County area, located in Cabarrus County, hereby state that to the best of my abilities, due care and diligence was used in the observation of the following construction: Approximately 25,628 linear feet of 36-inch gravity sewer, 2,628 linear feet of 30-inch gravity sewer, 1,328 linear feet of 24-inch gravity sewer pursuant to the application received on January 22, 2002, and in conformity with the project plan, specifications, and other supporting data subsequently filed. I certify that the construction of the above referenced project was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Date Registration No. Mail this Certification to: DENR/DWQ Non -Discharge Branch 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality October 25, 2002 Mr. John C. Murdock, III, Executive Director NOV 0 4 2002 Water and Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026-0428 1 Ga P 7_�- SUBJECT: Cold Water Creek Parallel Interceptor Phase 2 Sewer Rehabilitation Approval of the Plans and Specifications Project No. CS370382-18 Cabarrus County, North Carolina Dear Mr. Murdock: The review for completeness and adequacy of the project construction plans and specifications has been concluded by the Construction Grants and Loans Section of the North Carolina Division of Water Quality. Therefore, said plan documents are hereby approved. Eligibility for Revolving Loan funding is determined as follows: Eligible The construction of approximately 29,584 linear feet of interceptor sanitary sewer including the following: installation of 25,628 linear feet of 36-inch gravity sewer, 2,628 linear feet of 30-inch gravity sewer, 1,328 linear feet of 24-inch gravity sewer, all associated manholes, connections, associated site work and appurtenances. Non -Eligible The cost of equipment for trailer including refrigerator, coffee maker, microwave oven, NEXTEL phone and monthly NEXTEL phone charge, facsimile machine with supplies, telephones, answering machine, photocopy machine with supplies, and printer with supplies. In addition, the cost of contingency allowance (5% of Subtotal) indicated in Contract A and Contract B of Phase 2 as shown in the Bid Form. � a Construction Grants and Loans Section 1633 Mail Service Center i E-mailAd Raleigh, �G%699-163 (919) 733-6900 Customer Service � dress �v,�,•w.nccg,.net F,-,,X (919) 7 15-6239 1 800 623-77d.v C Neither the State nor Federal Government, nor any of its departments, agencies or employees is or will be a party to the invitation to bids, addenda, any resulting contracts or contract negotiations/changes. Your project is subject to the one-year performance certification requirements. By this, you are required on the date, one year after the completion of construction and initial operation of the subject treatment facilities, to certify, based on your consulting engineer's advisement, whether or not such treatment works meet the design performance, specifications, and the permit conditions and effluent limitations. In accordance with the Federal Regulations, the Recipient is required to assure compliance with the OSHA safety regulations on the subject project. In complying with this regulatory responsibility, the Recipient should, by letter, invite the Training Officer, Education Training and Technical Assistance Unit, NC OSHA Division, 4 W. Edenton Street, Raleigh, North Carolina 27601, (telephone 919/807-2890), to participate in the Preconstruction Conference to assure that proper emphasis is given on understanding and adhering to the OSHA regulations. It is the responsibility of the Recipient and the Consulting Engineer to ensure that the project plan documents are in compliance with Amended N.C.G.S. 133-3 (ratified July 13, 1993). The administrative review and approval of these plans and specifications, and any subsequent addenda or change order, do not imply approval of a restrictive specification for bidding purposes; nor is it an authorization for noncompetitive procurement actions. Any addenda to be issued for subject project plans and specifications must be submitted by the Recipient such that adequate time is allowed for review/approval action by the State, and for subsequent bidder action prior to receipt of bids. It is mandatory for project facilities to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and, when applicable, the North Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractor's responsibilities shall be in complying with these Acts. Prior to entering into any contract(s) for construction, the Recipient must have obtained all applicable project Permits from the State, including an Authorization -to -Construct and/or a Non -Discharge Permit. While rejection of all bids is possible, such action may be taken only with prior State concurrence, and only for good cause. -3- A goal of 8% of the contract price is established for Minority Business Enterprise (MBE) participation in this project, and a goal of 5% of the contract price is established for Women's Business Enterprise (WBE) participation in this project. The Recipient and Bidders shall make a "good faith" effort to assure that MBEs and WBEs are utilized, when possible, as sources of goods and services. The "good faith" effort must include the following affirmative steps: (a) small, minority, and women's businesses on solicitation lists; (b) assuring that small, minority, and women's businesses are solicited whenever they are potential sources; (c) dividing total requirements, when economically feasible, into small tasks or quantities to permit maximum participation by small, minority, and women's businesses; (d) establishing delivery schedules; and (e) using the services of the Small Business Administration and the Minority Business Development Agency of the U.S. Department of Commerce. Please note that the solicitation efforts should include documentable follow-up phone calls. The Recipient shall comply with the provisions of 40 CFR, Part 7, Subpart C - Discrimination Prohibited on the Basis of Handicap. Attached is one copy of the Project Review and Cost Summary (Authority -to -Award) which is to be completed within 21 days after bids have been received and submitted to the State for review. Upon review and approval of this information, the State will authorize the Recipient to make the proposed award. Do not proceed with construction until the Authorization -to -Award package and the EEO and MBE documentation/certification have been reviewed, and you are in receipt of our approval, if a Federal loan is desired for project construction. Two copies of any change order must be promptly submitted by the Recipient to the State. If additional information is requested by the State, a response is required within two weeks, or the change order will be returned without further or final action. One set of the final approved plans and specifications will be forwarded to you, one set of the plans and specifications, identical to the approved set, must be available, at the project site at all times. Upon completion of the project construction, the Recipient shall submit a letter confirming that the project has been constructed in accordance with the plans and specifications approved by the State. "As -built" plans will need to be submitted with any changes clearly documented on the plans, if the above confirmation cannot be made. M If there are any questions concerning this matter, please do not hesitate to contact Mr. Cecil G. Madden, Jr., P. E. at (919) 715-6203. Sincerely, l John R. Blowe, P.E., Chief Construction Grants and Loans Section Attachment cc: Camp Dresser & McKee (Sandra Tripp, P.E.) D�VQ oozes~ i eg:aala Mfftc Amy Simes, P.E. Daniel Blaisdell, P.E. Valerie Lancaster Cecil G. Madden, Jr., P.E. Salam Murtada, P.E. OSHA Training Officer, Les Kafel CIU SRF O��F W A t Fi�Q Michael F. Easley, Governor William G. Ross Jr., Secretary t:� North Carolina Department of Environment and Natural Resources cot r Alan W. Klimek, P.E. Director `I Division of Water Quality October 25, 2002 Mr. John C. Murdock, III, Executive Director Water and Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026-0428 Dear Mr. Murdock: NOV 0 4 2002 i. 5 i � • .I : � lP {n 2Y a �V��y' j. SUBJECT: Water and Sewer Authority of Cabarrus County Cold Water Creek Parallel Interceptor Phase III Transmittal of Approved Plans and Specifications Project Number: CS370382-18 Enclosed is a copy of the Plans and Specifications, which were approved on October 25, 2002. The subject documents have been stamped "approved" for your records. A copy is also being forwarded to your engineer. These documents should be retained by the county for the life of the facility. Should you have questions regarding this matter, call me at (919) 715-6203. Sincerely, CecqGadden, Jr., P.E., Supe r Design Management Unit SM/dr Enclosure cc: Camp Dresser & Mckee (Sandra L. Tripp, P.E.) I►' « , -s�i �g177, Daniel Blaisdell, P.E. Cecil G. Madden, Jr., P.E. Salam Murtada, P.E. SRF Construction Grantst and Loans Section 1533 f;4ai! Service Center i _ o , E-Mail Address Raleigh, NC 2: 5 9-1533 t9 , ,l 733-6900 Customer Service d ss vtawv.nccci.net �,,:• ;�<�, -,� ,.,,.,.. _-_ _-- `niA i /z� Michael F. Easley, Governor William G. Ross Jr., Secretary \Q' �✓ North Carolina Department of Environment and Natural Resources co Alan W. Klimek, P.E. Director Dirtision of Water Quality G � October 25, 2002 „ f F o ,':'i j;,;T(` . ;jj. `; A! C.- Mr. John C. Murdock, III, Executive Director NOV 0 4 2002 Water and Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026-0428Ty SUBJECT: Cold Water Creek Parallel Interceptor Phase 2 Approval of Addenda 1, 2, and 3 Project No. CS370382-18 Cabarrus County, North Carolina Dear Mr. Murdock: Reference is made to Addenda 1, 2, and 3, received on September 6, 2002, September 12, 2002, and September 18, 2002, respectively, from Camp Dresser & McKee, for revisions to the subject project. The proposed addenda, as described in the attachment, have been reviewed by this office and are hereby approved and eligible for Revolving Loan funding, in accordance with the loan offer and conditions, thereof. The approval of these addenda does not constitute any change in the amount of your funding -for this project. It is the responsibility of the recipient and the consulting engineer to ensure that the project plan documents are in compliance with Amended N.C.G.S. 133-3 (ratified July 13, 1993). The administrative review and approval of addenda do not imply approval of a restrictive specification for bidding purposes; nor is it an authorization for noncompetitive procurement actions. Adequate time must be allowed for the potential bidders and this office to receive and act on addenda prior to the receipt of bids for subject project. A copy of the approved addenda is attached for your files, and one (1) copy retained for our files. Construction Grants and Loans Section 1633 Mail Service Center R= e' =NQIL}(r' "R E-Mail Ad+ -( !gh, RC 699-153� (919) 733-6900 Customer Service udr�SS V:'rrw,nCC_'.net Pak, i01C) anon -2- Should you have any questions regarding this matter, please contact Mr. Salam Murtada at (919) 715-6215. Sincerely, 4 �✓ evI / cil G. Madden, r..P.E., Su , isor Design Management Unit Construction Grants and Loans Section SM/dr Attachment cc: Camp Dresser & McKee (Sandra Tripp, P.E.) UD'Q`Moores�rlleRegiorralOFfice_ Amy Simes, P.E. Daniel Blaisdell, P.E. Valerie Lancaster Cecil G. Madden, Jr., P.E. Salam Murtada, P.E. ClU SRF Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources October 18, 2002 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Michael Wilson, Finance Director Water & Sewer Authority of Cabarrus County P. O. Box 428 Concord, North Carolina 28026-0428 SUBJECT: Dear Mr. Wilson: Alan W. Klimek, P.E. Director Division of Water Quality OCT 2 4 2002 Y J. i...:! �� .,.,...s:srl.e... g;?;gib �•� U«��9�1' i Offer and Acceptance For a State Loan Project No. CS370382-19 Water & Sewer Authority of Cabarrus County As you were notified by letter from Governor Easley, the Water & Sewer Authority of Cabarrus County has been approved for loan assistance from the Water Pollution Control Revolving Fund in the amount of $9,427,095. This loan will assist in the construction of Phase II of the Rocky River Regional WWTP upgrade and expansion. Enclosed are two (2) copies of an Offer and Acceptance Document extending a State Revolving loan in the amount of $9,427,095. This offer is made subject to the assurances and conditions set forth in the Offer and Acceptance Document. Upon executing the Offer and Acceptance Document, please submit the following items to the Construction Grants and Loans Section, 1633 Mail Service Center, Raleigh, North Carolina 27699-1633 within forty-five (45) days of receipt. : 1. A resolution adopted by the governing body accepting the loan offer and malting the applicable assurances contained therein. (Sample copy attached). 2. One (1) copy of the original Offer and Acceptance Document executed by the authorized representative for this project. Retain the other copy for your files. Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 E-Mail Address w};��w.nccgl.net FAX (919) 715-6229 Customer Service 1 800 623-748 Page 2 In accordance with G.S. 159-26(b)(6), a capital project fund is required to account for all debt instrument proceeds used to finance capital projects. It is required that a capital project ordinance, in accordance with G.S. 159-13.2, be adopted by the governing board authorizing all appropriations necessary for the completion of the project. A copy of the approved ordinance must be submitted to this office before submitting the first reimbursement request. In addition, the enclosed pay request form must be used for all reimbursement requests. You may make additional copies as needed. Also, enclosed is a copy of a memorandum requesting your Federal Identification Number. Please contact the State Auditors office for the compliance pertaining to the North Carolina Clean Water Revolving Loan and Grant Program. On behalf of the Department of Environment -and Natural. Resources, I am. pleased -to-- make this offer of State Revolving Loan funds made available by the North Carolina Clean Water Revolving Loan and Grant Act of 1987 and the Federal Clean Water Act Amendments of 1987. Sincerely, i orRB10owe, P.E., Chief Con Grants & Loans Section MH/nw Enclosures cc: Black & Veatch Mooresville Regional Office Valerie Lancaster PMB SRF \Iq A i Michael F. Easley, Governor C� ? William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources .0;` t - �3 r Alan W. Klimek, P.E. Director -- Division of Water Quality September 11, 2002 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Michael Wilson, Finance Director Water and Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026-0428 SUBJECT: Dear Mr. Wilson: Offer and Acceptance For a State Loan Project No. CS370382-18 Water and Sewer Authority of Cabarrus County SEP 1 3 2002 As you were notified by letter from Governor Easley, the Water and Sewer Authority of Cabarrus County has been approved for loan assistance from the Water Pollution Control Revolving Fund in the amount of $10,419,800. This loan will assist in the construction of the Coldwater Creek parallel interceptor. Enclosed are two (2) copies of an Offer and Acceptance Document extending a State Revolving loan in the amount of $10,419,800. This offer is made subject to the assurances and conditions set forth in the Offer and Acceptance Document. Upon executing the Offer and Acceptance Document, please submit the following items to the Construction Grants and Loans Section, 1633 Mail Service Center, Raleigh, North Carolina 27699-1633 within forty-five (45) days of receipt. l . A resolution adopted by the governing body accepting the loan offer and malting the applicable assurances contained therein. (Sample copy attached). 2. One (1) copy of the original Offer and Acceptance Document executed by the authorized representative for this project. Retain the other copy for your files. Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 E-Mail Address wncccil.net FAX (919) 715-6229 FFiCR V ZM �� Nk''f^t� i a4., Llc �'r'r`1. Customer Service 1 800 623-748 Page 2 In accordance with G.S. 159-26(b)(6), a capital project fund is required to account for all debt instrument proceeds used to finance capital projects. It is required that a capital project ordinance, in accordance with G.S. 159-13.2, be adopted by the governing board authorizing all appropriations necessary for the completion of the project. A copy of the approved ordinance must be submitted to this office before submitting the first reimbursement request. In addition, the enclosed pay request form must be used for all reimbursement requests. You may make additional copies as needed. Also, enclosed is a copy of a memorandum requesting your Federal Identification Number. Please contact the State Auditors office for the compliance pertaining to the North Carolina Clean Water Revolving Loan and Grant Program. On behalf of the Department of Environment and Natural Resources, I am pleased to —make this offet of State Revolving -Loan funds made available by the --North Carolina Clean a er Revolving Loan and Grant Act of 1987 and the Federal Clean Water Act Amendments of 1987. Sincerely, eoR/.Blowe ie Construction Grants & Loans Section MH/nw Enclosures cc: Camp, Dresser & McKee j,Woresville Regional Office Valerie Lancaster SRF �UF W A TFRQ Michael F. Easley, Governor William G. Ross Jr., Secretary \O (� North Carolina Department of Environment and Natural Resources r Alan W. Klimek, P.E. Director __q Division of Water Quality o � August 14, 2002 Mr. John C. Murdock, III, Executive Director AUG 1 9 2002 Water & Sewer Authority of Cabarrus County 232 Davidson Highway P.O. Box 428 Concord, North Carolina 28027°- SUBJECT: Water & Sewer Authority of Cabarrus County (WSACC) Rocky River Regional Wastewater Treatment Plant Upgrade - Phase 2 Approval of Addenda No. 4 & No. 5 SRF No. CS370382-19 Cabarrus County Dear Mr. Murdock: Reference is made to Addendum No. 4, received August 9, 2002, and Addendum No. 5, received August 13, 2002, from Black & Veatch for revisions to the subject project. The proposed addenda, as described in the attachment, have been reviewed by this office and are hereby approved and eligible for Revolving Loan funding in accordance with the loan offer and conditions thereof. The approval of these addenda does not constitute any change in the amount of your funding for this project. It is the responsibility of the recipient and the consulting engineer to insure that the project plan documents are in compliance with Amended N.C.G.S. 133-3 (ratified July 13, 1993). The administrative review and approval of addenda do not imply approval of a restrictive specification for bidding purposes; nor is it an authorization for noncompetitive procurement actions. Adequate time must be allowed for the potential bidders and this office to receive and act on addenda prior to the receipt of bids for subject project. A copy of the approved addenda is attached for your files, and one (1) copy retained for our files. Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 E-Mail Address www.nccgl.net FAX (919) 715-6229 Customer Service 1 800 623-7748 -2 - Should you have any questions regarding this matter, please contact Mr. Ken Pohlig, P.E., at (919) 715-6221. Sincerely, J tyIIAYI y Cecil G. Madden, Jr., P. rf,pervisor Design Management Unit ' Construction Grants & Loans Section Attachment kp:nw cc: Black & Veatch (H. Keith Proffit, P.E.) DWQ Mooresville Regional Office Daniel Blaisdell, P.E. Valerie Lancaster Cecil G. Madden, Jr., P.E. Ken Pohlig, P.E. Amy Simes, P.E. SRF WATER AND SEWER AUTHORITY OF CABARRUS COUNTY, NORTH CAROLINA ROCKY RIVER REGIONAL WWTP UPGRADE AND EXPANSION TO 34 MGD - PHASE 2 SRF NO. CS 370382-19 ADDENDUM NO. 4 RECEIVED An 9 2oUUR O' STALICTO GI IAW,S & LOAM SERON A. SCOPE. This Addendum No. 4 consists of pages AD4-1 through AD4-8 and covers the following additions and changes to the Specifications and Drawings. B. SPECIFICATIONS. 1. Section 01610 - GENERAL EQUIPMENT STIPULATIONS Page 8, Paragraph 14. In the first sentence of the first paragraph beginning "All steel and iron...", add the following between the words "surfaces" and "shall': "except stainless steel" 2. Section 11160 - PROGRESSING CAVITY PUMP Page 6, Paragraph 2-5.03. In the second paragraph beginning "A connecting rod...", add the following between the words "shaft" and "or": ", pin -type joint," 3. Section 11910 - ENGINE GENERATOR Page 5, Paragraph 2-2. Delete the third paragraph beginning "The unit is..." in its entirety and replace it with the following: ".In the future, the unit is intended to be capable of operation in parallel with the utility and with a second engine generator. Therefore, the generator shall be furnished with certain characteristics that will allow future parallel operation, as described later in this section. (WSACC/RRRWWTP (Expansion to 34 mgd (Phase 2 / 130229 (Addendum No. 4 (37613 / 080802 NORTH CAROLINA ENVIRONIMENTAL MANAGEMENT COMINIISSION AD4-1 DIVISION OF WATER QUALITY PATE ) i 0 :Z Page 8, Paragraph 2-5.01. In the first subparagraph under "The engine shall be equipped with the following", delete the first subparagraph beginning "Engine speed shall be..." in its entirety and replace it with the following: "Engine speed and load sharing shall be governed by an electronic governor for isochronous or droop regulation from no load to full load alternator output. Belt -driven or velocity governors are not acceptable. The electronic package for speed control shall be Woodward "2301A Load Sharing and Speed Control" or equal." Page 18, Paragraph 2-5.08.08.01. In the paragraph beginning "Generator protection relay..."; add the following to the list of generator protection relays: , synchronizing relay (device 25)" 4. Section 12630 — LABORATORY EQUIPMENT Pages 3-6, Paragraph 2-1. Make the following changes to the items listed on these pages: • Mixing Valve: In the Catalog Information column, change "DO605" to read "D12671". • Potable Water Pretreatment Package: Delete this item in its entirety. • Reverse Osmosis Membrane Filter System: In the Description column, change "15 liters" to read "12 liters". In the Catalog Information column, change "D9011" to read "D 12651 ". • RO Treated Water Polishing System: In the Item column, change "RO" to read "Deionization". In the Description column, second paragraph, change 10 to 12 liters/minute" to read "l to 2 liters/minute". . In the Catalog Information column, change "D8961" to read "D11901 ". • Polishing System Cartridge Kit: In the Catalog Information column, change "D50255" to read "D50282". (WSACC/RRRWWTP ) AD4 2 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 4 ) (37613 / 080802 ) 5. Section 13520 — COMPUTER SYSTEM SOFTWARE Page 8, Paragraph 2-4. Insert the following new paragraph before the existing Paragraph 2-4: "2-4. DATA MANAGEMENT SOFTWARE. An independent data management software shall be provided to accomplish the following functions. The software shall provide data entry, storage, retrieval, and editing of plant data. The software shall provide a minimum of five different report generators which shall include preconfigured report formats in compliance with North Carolina Department of Health and Environmental Resources requirements. The software shall provide a statistical graphic package capable of trending, process analysis, and statistical quality control. Parameters shall be capable of being defined for the particular processes being monitored, such as percent removal, weighted averages, data conversions, and retention times. The data management software shall be latest, commercially available version of OPS Systems, Inc., "OPS WiN", or approved equal." Renumber the remaining paragraphs accordingly. 6. Section 16050 — ELECTRICAL Page 14, Paragraph 2-1 B. Add the following new paragraph, at the end of Paragraph 2-18: "2-19. 12.47 KV OUTDOOR SWITCHGEAR RELAYS. The existing 12.47 Outdoor Switchgear is shown on the Drawings and was manufactured by S&C in approximately 1979 (S&C S.O. 7-248340). The switchgear consists of two separate lineups of load interrupting fused switches designated Switchgear A and Switchgear B. A third lineup between Switchgear A and B consists of Tie Panel C, which is equipped with a tie switch and automatic transfer logic to allow interconnection of Switchgear A and B. The (WSACC/RRRWWTP ) AD4-3 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 4 ) (37613 / 080802 ) incoming main switches for Switchgear A and B, as well as the tie switch, are motorized and have electric close and trip provisions. The feeder switches within Switchgear A and B are all manually operated.. The Owner possesses a complete set of record drawings on the switchgear. Each of the existing two main switches of Switchgear A and B are equipped with three single-phase PTs and three single-phase under -voltage relays (device 27) on the respective line side of each switch. The switchgear's main and tie switches are controlled by a relay based automatic throw -over scheme that operates on loss of utility power on either of the two incoming lines. Under the scope of these modifications, new reverse power relays (device 32) shall be furnished and installed on the two incoming utility line switches of Switchgear A and B to trip the switches open anytime the engine -generator provides power back onto the utility lines. The relays shall be General Electric "TCW" series or approved equal. Each relay shall be provided with one current transformer suitable for installation in the existing switchgear and suitable for use with the relays. Each relay shall be furnished with a remote amber indicating alarm light to be installed in the face of the switchgear which will indicate operation of the relay. The Contractor shall obtain existing drawings on the switchgear and shall integrate the new reverse power relays into the existing design so that the new relays will detect power flowing from the plant to the utility, and after any appropriate time delays, trip the affected main switch open. The Contractor shall provide all design, installation drawings, wiring diagrams, wiring, protection relays, auxiliary relays, lock -out relays, mounting hardware, etc:, as required to install the new equipment within the existing switchgear. Operation of the new relays shall not interfere with operation of the existing automatic throw -over scheme." Page 24, Paragraph 3-7. Add the following new paragraph after Paragraph 3-7: "3-8. 12.47 KV OUTDOOR SWITCHGEAR POWER MONITORING AND RELAYS. The Contractor shall provide the services of a specialty contractor who has a minimum of 5 years of experience working with switchgear comparable to the 12.47 kV Outdoor Switchgear at the Rocky River Regional Wastewater Treatment Plant. The specialty contractor shall design the (WSACC/RRRWWTP ) AD4-4 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 4 ) (37613 / 080802 ) modifications to the switchgear described in Paragraphs 2-18 and 2-19 of this section and shall provide personnel to install, wire, test, and demonstrate the installation. The Contractor shall obtain drawings from the Owner and S&C Electric Company covering the existing 12.47 kV Outdoor Switchgear and shall design the addition of power monitoring equipment and reverse power relays. Detailed installation and wiring diagrams shall be produced and submitted to the Engineer and to the local electrical utility for approval, prior to installation. After installing, testing, and checking of these modifications, the Contractor shall demonstrate to the satisfaction of the utility that the switchgear functions in a safe manner acceptable to the local electrical utility." 7. Section 16346 — MEDIUM -VOLTAGE PAD -MOUNTED SOURCE - TRANSFER SWITCHGEAR It is the intention, of this addendum item to provide all of the switches with the capability for closed transition transfer back to the utility power source and to provide them with the ability to safely close both incoming line switches to allow the stand-by generator to peak shave in parallel with the utility. Page 5; Paragraph 2-2.04. Delete the last subparagraph beginning "At least one 100-watt..." in its entirety and replace with the following: "A 120-volt space heater shall be provided in each air -filled high voltage compartment to prevent condensation. Space heaters shall be controlled by a thermostat or humidistat to maintain the enclosure above dew point. Power for the heaters will be.provided by others under Section 16050, ELECTRICAL, from the generator power panel." Pape 6, Paragraph 2-2.05. Delete the first paragraph beginning "Mechanical anti -paralleling interlocks" in its entirety. (WSACC/RRRWWTP ) AD4-5 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 4 ) (37613 / 080802 ) Paqe 7, Paragraph 2-2.09. In the first paragraph, delete the last sentence beginning "Automatic return. shall be..." and replace it with the following:, "Automatic return shall be selectable between open transition and closed transition. Synchronism check relays shall be provided to confirm that the utility source and the generator source are in synchronism before allowing closed transition switching or parallel operation." At the end of the third paragraph beginning "Operating characteristics of...", add the following sentence: "A selector switch shall be provided to select open transition or closed transition return to the utility source." C. DRAWINGS. Sheet 65A. Add the following note: "31. CURB INLETS F1, F2; AND D1 AND DROP INLET D1 ARE EXISTING. THE WORK INDICATED IS FOR EROSION CONTROL ONLY." 2. Sheet J4. Add NOTE 11 reference beneath 12" vent" on exterior east wall of building and add the following note: 11. THE VENT SHALL CONSIST OF A 12-INCH FRP FLANGED BEND TURNED DOWN WITH MINIMUM 10 GAUGE ALUMINUM BIRD SCREEN WITH 1/2-INCH 'OPENINGS SANDWICHED BETWEEN TWO FRP RING FLANGES. SEE DETAIL A ON SHEET J7 FOR WALL PENETRATION." 3. Sheet Q9. Remove the key interlocks indicated on the two main switches and the.tie switch in 12.47 kV Outdoor Switchgear "A", "B", and Tie Panel TIC11 Indicate that there is an existing device 27 (undervoltage relay) associated with each of the utility source switches in the .12.47 kV Outdoor Switchgear. Indicate that there is a new device 32 (reverse power relay) to be installed at each of the utility source switches in the 12.47 kV Outdoor Switchgear. (WSACC/RRRWWTP ) AD4-6 (Expansion to 34 mgd ) (Phase 21/ 130229 ) (Addendum No. 4 ) (37613 / 080802 ) Indicate that each of the generator transfer switches (GTS-1 through GTS-8) consists of two single -throw switches instead of one double -throw switch. Indicate that each of the generator transfer switches is provided with a synchronizing check relay (device 25). 4. Sheet Q38. Add two PTs (14.4kV:120v) to the load side of the generator power circuit breaker. Add a device 25 (synchronizing relay) to the protection for the generator power circuit breaker. Add a device 25 (synchronism check relay) to each of the generator transfer switches (GTS-1 through GTS-5). The relays in each GTS shall be set to allow either source switch to be closed whenever the other source switch is open. They shall block the closing of the second source switch whenever both sources are energized and are not in synchronism. They shall allow the closing of the second source switch whenever the second source is energized and in synchronism with the first source. And they shall allow the closing of the second switch when the first source is energized, the first switch is closed, and second source is de -energized. 5. Sheet Q39. Add a device 25 (synchronism check relay) to each of the generator transfer switches (GTS-6 through GTS-8). The relays in each GTS shall be set to allow either source switch to be closed whenever the other source switch is open. They shall block the closing of the second source switch whenever both sources are energized and are not in synchronism. They shall allow the closing of the second source switch whenever the second source is energized and in synchronism with the first source. Also, they shall allow the closing of the second switch when the first source is energized, the first switch is closed, and second source is de -energized. On GTS-7 One -Line Diagram, change the cable call -out for circuit GD-7P from ":1-12/C#14,1 "" to ":2#12,1-19/C#14,#12G,1-1 /4"". On GTS-8 One -Line Diagram, change the cable call -out for circuit GD-8P from ":1-12/C#14,1"" to ":2#12,1-19/C#14,#12G,1-1/4"". On the PLC One -Line Diagram, change the cable call -out for the left -most circuit from ":2#12,#12G,3/4"" to "7#12,#12G,3/4"" and indicate that it comes from "120 VAC FROM GENERATOR POWER PANEL CONSISTING OF 1 - 20A and 3 - 15A CIRCUITS". The 20A circuit shall power the PLC, and three 15A circuits shall supply 120-volt power to the six generator transfer switches (two switches per'circuit) for their space heaters and for their synchronism check relays. (WSACC/RRRWWTP ) AD4-7 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 4 ) (37613 / 080802 ) On the PLC One -Line Diagram, change the cable call -out for circuits PLC9-2 and PLC9-3 from ":1-12/C#14,1"" to ":2#12,1-19/C#14,#12G, 1-1 /2"" On the PLC One -Line Diagram, change the cable call -out for circuits PLC94 and PLC9-5 from ":1-12/C#14,1"" to ":2#10,1-19/C#14,#12G, 1-1/2"". On the PLC One -Line Diagram, change the cable call -out for circuits PLC9-6 and PLC9-7 from ":1-12/C#14,1"" to ":2#8,1-19/C#14,#10G, . 6. Sheet Q47. On the Oxygen Plant Control Panel One -Line Diagram, change the cable call -out for the left -most circuit from ":2#12,#12G,3/4"" to "4#12,#12G,3/4"" and indicate that it comes from "120 VAC FROM EXISTING PANELBOARD IN MCC -A CONSISTING OF 2 - 20A CIRCUITS". One circuit shall power the PLC and the other shall supply 120-volt power to the two generator transfer switches for their space heaters and for their synchronism check relays. D. ACKNOWLEDGEMENT BY BIDDER. Bidder shall acknowledge receipt of this Addendum No. 4 in the space provided on the Bid Form. August 8, 2002 Black & Veatch International Company (WSACC/RRRWWTP ) AD4-8 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 4 ) (37613 / 080802 ) RECE1 IVED AM WATER AND SEWER AUTHORITY aANTO � OF CABARRUS COUNTY, NORTH CAROLINA CP •�." CONTRACT 3—ROCKY RIVER REGIONAL WWTP UPGRADE AND EXPANSION TO 34 MGD, PHASE 2 SRF NO. CS 370382-19 ADDENDUM NO. 5 A. SCOPE. This Addendum No. 5 consists of pages AD5-1 through AD5-3 and covers the following additions and changes to the Specifications and Drawings. B. SPECIFICATIONS. Section 00800 — SUPPLEMENTARY CONDITIONS Page 9, Paragraph SC-5.04. Delete Item "F" regarding Asbestos Abatement Liability Insurance in its entirety. Renumber remaining items accordingly. Page 17, Paragraph SC-6.08. At the end of subparagraph B., add the following new sentence: "There are no local city or county business licenses required for this project." 2. Section 13225 — FLAT ALUMINUM BASIN COVERS Page 5, Paragraph 2-2. Under Panel design loads, revise the Uniform load distributed over total panel surface area from "60" to read as follows: "As required by the North Carolina Building Code for wind loads on components and cladding for roofs but not less than 20." PROVEDAP NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DIVISION OF WATER QUALITY DKM (WSACC/RRRWWTP ) AD5-1 (Expansion to 34 mgd— (Phase 2 / 130229 ) (Addendum No-5 ) (37613 / 081202 ) 3. Section 15061 — DUCTILE IRON PIPE Page 7, Paragraph 3-5. After the last paragraph beginning "Pipe shall be laid...", add the following new paragraph: "Conductive tracer shall be placed over all 4-inch and smaller piping as specified in Section 15060,' MISCELLANEOUS PIPING." 4. Section 16725 — CCTV SYSTEM Page 4, Paragraph 2-3. In the first paragraph after the second sentence beginning "One CCTV monitor... at the receptionist's desk...", insert the following new sentence" "A third monitor shall be furnished and installed within the dewatering building control room as indicated on the,Drawings." C. DRAWINGS. 1. Sheet Q2. On the existing duct bank at drawing coordinates N-577600 E-1530600 routed to Pad "No. 2" Transformer TC, add the following NOTE 4: "4. REMOVE EXISTING TRANSFORMER TC FEEDERS FROM EXISTING CONDUITS AND REPLACE WITH NEW CIRCUITS 7A-3 AND 713-3." 2. Sheet Q7: Draw an "X" through existing duct bank Section 12 and show as work "NOT IN CONTRACT". Show duct bank Section 17 as work to be included in this Contract. Correct duct bank schedule for conduit Number 30 to route circuit 7A-4" and conduit Number 31 to route circuit "7134". 3. Sheet Q8. Draw an "X" through existing duct bank Section 93 and show as work'NOT.IN CONTACT".. 4. Sheet Q11. Modify Main Pump One -Line Diagrams to reflect REMOTE - STOP control stations for Main Pump MP-2 and MP-3 as being new NEMA Type 6P stations. (WSACC/RRRWWTP ) AD5-2 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 5 ) (37613 / 081202 ) 5. Sheet Q13. Replace NOTE 3 with the following: "REMOVE EXISTING CONDUIT AND CABLE ASSOCIATED WITH THE EXISTING MAKE-UP AIR UNIT MAU-El LOCATED AT GRADE EAST OF THE MAIN PUMPING STATION. PROVIDE A' NEW FEEDER AS SHOWN ON THE ONE -LINE DIAGRAMS T0. POWER MAU-El.", 6. Sheet Q28..Correct Power Panel PPTP2 One -Line Diagram circuit identification for Transformer TE feeders to circuit 7A-4" and 7B-4". 7. Sheet Q32. Remove Note 3 from work noted to be in Contract. D. ACKNOWLEDGEMENT BY BIDDER. Bidder shall acknowledge receipt of this Addendum No. 5 in the space provided on the Bid Form. ,August'12, 2002 Black& Veatch. International Company (WSACC/RRRWWTP ) AD5-3 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 5 ) (37613 / 081202 ) Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources `0 Vv A f R ��J Q� of Alan W. Klimek, P.E. Director Division ofWater lQuality .y. June 19, 2002 Mr. John C. Murdock, III, Executive Director Water & Sewer Authority of Cabarrus County 232 Davidson Highway P.O. Box 428 Concord, North Carolina 28027 Dear Mr. Murdock: JUN 2 0 2002 SUBJECT: Water & Sewer Authority of Cabarrus County (WSACC) Rocky River Regional Wastewater Treatment Plant Upgrade - Phase 2 Transmittal of Approved Plans and Specifications ATC No. 0036269ACC SRF No. CS370382-19 Enclosed is a copy of the plans and specifications which was approved on June 18, 2002. The subject documents have been stamped approved for your records. A copy is also being forwarded to your engineer and the Mooresville Regional Office. These documents should be retained by WSACC for the life of the facility. Should you have questions regarding this matter, call me at (919) 715-6203. Sincerely, Cecil G. Madd n, Jr., P.,' Supervisor Design Management Unit kp:nw cc: Black & Veatch (Attn: Keith Proffit, P.E.) Mooresville Regional Office Daniel Blaisdell, P.E. Cecil G..Madden, Jr. P.E. Ken Pohlig, P.E. SRF Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 E-Mail Address www.nccgl.net FAX (919) 715-6229 �•; �.LlEev:K Customer Service 1 800 623-748 Michael F. Easley, Governor William G. Ross Jr., Secretary Q North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director r Division of Water Quality n z � t`aC fs�PT. OF l=f9ViRON',?�i'�tT • ._r,,. _ , tab n►r !.OFFlG�� ;` June 18, 2002 Mr. John C. Murdock, III, Executive Director JUN 2 0 2002 Water & Sewer Authority of Cabarrus County 232 Davidson Highway, P.O. Box 428jL Concord, North Carolina 28027 : ,: ° •�=° SUBJECT: Water & Sewer Authority of Cabarrus County (WSACC) Rocky River Regional Wastewater Treatment Plant Upgrade - Phase 2 Approval of the Plans and Specifications & Addendum No. 1 SRF No. CS370382' 19 Cabarrus County Dear Mr. Murdock: The review for completeness and adequacy of the project construction plans and specifications has been concluded by the Construction Grants & Loans Section of the North Carolina Division of Water Quality. Additionally, reference is made to Addendum No. 1, received June 13, 2002, from Black & Veatch International Company, for revisions to the subject project. Therefore, said plan documents and Addendum No. 1 are hereby approved. Eligibility for Revolving Loan funding is determined as follows: Eligible Modifications to the existing 24 MGD Rocky River Regional Wastewater Treatment Plant with no increase in capacity to consist of the following: Improvements to the main pumping station, including replacement of two 17,500 gpm, 620 Hp pumps and adjustable frequency drives, replacement of valve actuators, construction of an electrical room with HVAC and air purification system, and power supply replacement; modifications to the secondary clarifiers and return activated sludge flow control capability; WAS flow metering capability, and WAS wetwell level indication; addition of covers for the existing gravity thickeners, and liquid sludge truck unloading capability; addition of pump and replacement valves in the thickened sludge pumping station No. 1; additions to the administration building; replacement of the two dewatered sludge bunkers, including live bottom screw conveyors; a new odor control/alkalinity feed facility; a new 1,960 kW diesel engine generator; several backflow preventer stations; addition of a CCTV system and replacement of the front gate card reader, intercom, and gate electric actuator; addition of a new PLC -based WWTP control system; associated sitework, yard piping and erosion control. f: R pNf( 1ENR Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 Customer 'Service Service E-Mail Address uvww,nccg%net FAX (919) 715-6229 1 800 623-748 Non Eligible Any costs associated with Alternatives A through X (purchasing equipment from a specified manufacturer) above the base bids. Issuance of this approval letter does not imply availability of funding. In the event that received bids exceed the amount established through the funding offer and local funds are not adequate to award contract(s), it will be necessary to consider all alternatives including redesign, re -advertising, and rebidding. Neither the State nor Federal Government, or any of its departments, agencies or employees is or will be a party to the invitation to bids, addenda, any resulting contracts or contract negotiations/changes. If the Recipient does not maintain the court sanctioned schedules which extended the compliance date for complying with the final effluent limits established in the NPDES Permit, project costs incurred will not be eligible for Revolving Loan payments. Your project is subject to the one-year performance certification requirements. By this, you are required on the date one year after the completion of construction and initial operation of the subject treatment facilities, to certify, based on your consultant engineer's advisement, whether or not such treatment works meet the design performance, specifications and the permit conditions and effluent limitations. In accordance with the Federal Regulations, the Recipient is required to assure compliance with the OSHA safety regulations on the subject.project. In complying with this regulatory responsibility, the Recipient should, by letter, invite the Training Officer, Education Training and Technical Assistance Unit, NC OSHA Division, 4 W. Edenton Street, Raleigh, NC 27601 (telephone 919/807-2890), to participate in the Preconstruction Conference to assure that proper emphasis is given on understanding and adhering to the OSHA regulations. It is the responsibility of the Recipient and the consulting engineer to insure that the project plan documents are in compliance with Amended N. C. G. S. 133-3 (ratified July 13, 1993). The administrative review and approval of these plans and specifications, and any subsequent addenda or change order, do not imply approval of a restrictive specification for bidding purposes; nor is it an authorization for noncompetitive procurement actions. Any addenda to be issued for subject project plans and specifications must be submitted by the Recipient, such that adequate time is allowed for review/approval action by the State and for subsequent bidder action prior to receipt of bids. 2 It is mandatory for project facilities to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and, when applicable, the North Carolina Dam Safety Act —In addition, the specifications must clearly state what the contractors' responsibilities shall be in complying with these Acts. Prior to entering into any contract(s) for construction, the recipient must have obtained all applicable project Permits from the State, including an Authorization to Construct and/or Non - Discharge Permit. While rejection of all bids is possible, such action may be taken only with prior State concurrence and only for good cause. A goal of 8% of the contract price is established for Minority Business Enterprise (MBE) participation in this project, and a goal of 5% of the contract price is established for Women's Business Enterprise (WBE) participation in this project. The Recipient and Bidders shall make a good faith effort to assure that MBE's and WBE's are utilized, when possible, as sources of goods and services. The good faith effort must include the following affirmative steps: (a) including small, minority, and women's businesses on solicitation lists; (b) assuring that small, minority, and women's businesses are solicited whenever they are potential sources; (c) dividing total requirements, when economically feasible, into small tasks or quantities to permit maximum participation by small, minority, and women's businesses; (d) establishing delivery schedules, and (e) using the services of the Small Business Administration and the Minority Business Development Agency of the U.S. Department of Commerce. Please note that the solicitation efforts should include documentable follow up phone calls. The Recipient shall comply with the provisions of 40 CFR, Part 7, Subpart C - Discrimination Prohibited on the Basis of Handicap. Attached is one (1) copy of the Project Review and Cost Summary (Authority to Award) which is to be completed within 21 days after bids have been received, and submitted to the State for review. Upon review and approval of this information, the State will authorize the Recipient to make the proposed award. Do not proceed with construction until the Authorization -to -Award package and the EEO and MBE documentation/certification have been reviewed, and you are in receipt of our approval, if a Federal loan is desired for project construction. . Two (2) copies of any change order must be promptly submitted by the Recipient to the State. If additional information is requested by the State, a response is required within two (2) weeks or the change order will be returned without further or final action. PV_ One (1) set of the final approved plans and specifications will be forwarded to you. One (1) set of plans and specifications identical to the approved set must be available at the project site at all times. Upon completion of the project construction, the Recipient shall submit a letter confirming that the project has been constructed in accordance with the plans and specifications approved by the State. "As -built" plans will need to be submitted with any changes clearly documented on the plans if the above confirmation cannot be made. If there are any questions concerning this matter, please do not hesitate to contact Mr. Cecil G. Madden, Jr., P. E. at (919) 715-6203. Attaclunent kp:nw cc: Black & Veatch (H. Keith Proffit, P.E.) DWQ Mooresville Regional Office Daniel Blaisdell, P.E. Valerie Lancaster Cecil G. Madden, Jr., P.E. Ken Pohlig, P.E. Amy Simes, P.E. OSHA Training Officer, Les Kafel CIU SRF C! Sincerely, 7ohn R. B1owe,Z'.E., Chief Construction Grants & Loans Section A § G Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality June 18, 2002 _;[ .. :i r°d.-nFFICE Mr. John C. Murdock, M, Executive Director "JUN 2 0 2002 Water & Sewer Authority of Cabarrus County 232 Davidson Highway P.O. Box 428 Concord, North Carolina 28027 SUBJECT: Water & Sewer Authority of Cabarrus County (WSACC) Rocky River Regional Wastewater Treatment Plant Upgrade - Phase 2 Authorization to Construct ATC No. 0036269ACC SRF No. CS370382-19 Cabarrus County Dear Mr. Murdock: A letter of request for Authorization to Construct was received May 15, 2002 by the Division, and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the construction of modifications to the existing 24 MGD Rocky River Regional Wastewater Treatment Plant with discharge of treated wastewater into the Rocky River in the Yadkin -Pee Dee River Basin. This authorization results in no increase in design or permitted capacity and is awarded for the construction of the following specific modifications: Improvements to the main pumping station, including replacement of two 17,500 gpm, 620 Hp pumps and adjustable frequency drives, replacement of valve actuators, construction of an electrical room with HVAC and air purification system, and power supply replacement; modifications to the secondary clarifiers and return activated sludge flow control capability; WAS flow metering capability, and WAS wetwell level indication; addition of covers for the existing gravity thickeners, and liquid sludge trick unloading capability; addition of pump and replacement valves in the thickened sludge pumping station No. 1; additions to the administration building; replacement of the two dewatered sludge bunkers, including live b.ottom screw conveyors; a new odor control/alkalinity feed facility; a new 1,960 kW diesel engine generator; several backflow preventer stations; addition of a CCTV system and replacement of the front gate card reader, intercom, and gate electric actuator; addition of a new PLC -based WWTP control system; associated sitework, yard piping and erosion control. Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 E-Mail Address wwuv_.nccal.net FAX (919) 715-6229 43i`DGY:i� :.'il. LJ Customer Service 1 800 623-748 FW_ This Authorization to Construct is issued in accordance with Part III, Paragraph A of NPDES Permit No. NC0036269 issued March 4, 1998, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance. with the conditions and limitations specified in Permit No. NC0036269. The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the North Carolina Division of Water Quality. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Mooresville Regional Office, telephone number (704) 663-1699, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an on site inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m., Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to Cecil G. Madden, Jr., P.E., Construction Grants & Loans Section, DWQ / DENR, 1633 Mail Service Center, Raleigh, NC 27699-1633. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of T 15A:8G.0202. The ORC of the facility must visit each Class I facility at least weekly and each Class H, III and IV facility at least daily, excluding weekends and holidays, must properly manage the facility, must document daily operation and maintenance of the facility, and must comply with all other conditions of T15A:8G.0202. A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. K FW- During the construction of the proposed additions/modifications, the pennittee shall continue to properly maintain and operate the existing wastewater treatment facilities at all times, and in such a manner, as necessary to comply with the effluent limits specified in the NPDES Permit. You are reminded that it is mandatory for the project to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and when applicable, the North Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractor's responsibilities shall be in complying with these Acts. Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee to an enforcement action by the Division of Water Quality in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. One (1) set of approved plans, and specifications is being forwarded to you. If you have any questions or need additional information, please contact Cecil G. Madden, Jr., P.E. at telephone number (919) 715-6203. Sincerel , Alan W. Klimek, P.E. kp:nw. cc: Black & Veatch (Attn: H. Keith Proffit, P.E.) Cabarrus County Health Department Mooresville Regional Office, Water Quality Section Technical Assistance and Certification Unit Daniel Blaisdell, P.E. Dave Goodrich, NPDES Permitting Unit Cecil G. Madden, Jr., P.E. . Ken Pohlig; P.E. SRF 3 FW_ Authorization to Construct ATC No. 0036269ACC Water & Sewer Authority of Cabarrus County (WSACC) Rocky River Regional Wastewater Treatment Plant Upgrade - Phase 2 ENGINEER'S CERTIFICATION I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically/weekly/full time) the construction of the modifications and improvements to the Rocky River WWTP, located off NC SRl 151 on Breezy Lane in Cabarrus County for the Water & Sewer Authority of Cabarrus County, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following construction: Improvements to the main pumping station, including replacement of two 17,500 gpm, 620 Hp pumps and adjustable frequency drives; replacement of valve actuators, construction of an electrical room with HVAC and air purification system, and power supply replacement; modifications to the secondary clarifiers and return activated sludge flow control capability; WAS flow metering capability, and WAS wetwell level indication; addition of covers for the existing gravity thickeners, and liquid sludge truck unloading capability; addition of pump and replacement valves in the thickened sludge pumping station No. 1; additions to the administration building; replacement of the two dewatered sludge bunkers, including live bottom screw conveyors; a new odor control/alkalinity feed facility; a new 1,960 kW diesel engine generator; several backflow preventer stations; addition of a CCTV system and replacement of the front gate card reader, intercom, and gate electric actuator; addition of a new PLC -based WWTP control system; associated sitework, yard piping and erosion control. I certify that the constriction of the above referenced project was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Date Registration No. Mail this Certification to: Cecil G. Madden, Jr., P.E. Construction Grants & Loans DENR/DWQ 1633 Mail Service Center Raleigh, NC 27699-1633 Michael F. Easley, Governor " = William G. Ross Jr., Secretaryi. North Carolina Department of Environment and Natural Resources �( Alan W. Klimek, P.E., Director w; vu Water Quality January 10, 2003 MCDEPT. OFE 0 'T AMD NATURAL RESOURCES LkOOREWLLE REGMIAL OPPE Mr. John C. Murdock, Executive Director Water and Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026-0428 SUBJECT: Dear Mr. Murdock: prrnq G ' JAN 15 200 Review Comments WATERQUAUTYSEU WSACC Lower Coddle Creek Parallel Interceptor Phase 1 Project No. CS370382-17 A review of the plans and specifications for the WSACC Lower Coddle Creek Parallel Interceptor Improvements project has been completed by the Construction Grants and Loans Section. The comments resulting from this review are being transmitted directly to your engineer for clarification and resolution; a copy is attached for your reference. Our goal is to approve the plans and specifications as soon as possible. A thorough and timely response is necessary in order to accomplish this goal. Upon receipt of satisfactory responses from your engineer to our comments, the review of the plan documents will be completed. If you have any questions concerning this matter, please do not hesitate to contact Mr. Salam Murtada, P.E., State Project Review Engineer, at (919) 715-6219. Sincerely, ZG./Madden, Jr., P.E., Supervisor Design Management Unit Construction Grants and Loans Section SM/dr Attachment cc: Sandra L. Tripp, P.E. (Camp Dresser & McKee) DWQ MooresuFllekRegional Office; Daniel Blaisdell, P.E. Salam Murtada, P.E. DMU/SRF �g�r Lid Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-69M Customer S4ervice Web Site: www.nccgi.net FAX (919) 715-6229 1 800 623-7748 Review Comments Lower Coddle Creek Parallel Interceptor Project Number CS370382-17 January 10, 2003 General: Provide an updated cost estimate. 2. The contract documents that we review should include the following items: a. Payment Bond b. Performance Bond C. Notice of Award d. Notice to Proceed e. Change Order Form 3. The Notice of Award and Notice to Proceed should have places for the signatures of the Contractor and the Local Government's Authorized Representative. The Consulting Engineer's signature is not considered an acceptable alternative for the signature of the Authorized Representative. 4. In accordance with G.S. 143-128.2, (effective January 1, 2002), a local government must have a verifiable 10% goal for participation by minority businesses; five forms are attached to assist in that documentation. These forms and the attached Guidelines should be inserted in the contract documents and the contractors should be required to complete the documents in accordance with the Guidelines. Dispute Resolution must comply with G.S. 143-128(g). This statute allows the local government to create their own Dispute Resolution policy which includes mediation, or they may use the Dispute Resolution policy adopted on February 26, 2002 by the State Building Commission (SBC). A copy of the SBC policy can be found on the web at: http://interscope2.doa.state.nc.us/forms/2002Forms/sbc.Dis.rules.pdf. 6. A reasonable subsurface investigation must be made available to the contractor. If it is not included in the specifications, the specifications must advise where a copy of the report can be observed. Typically, CG&L expects a boring about every 500 feet and at each road crossing for linework and at all major structures like pump stations, aeration basins, and clarifiers. In the event that the information is not made available to the contractor, then change orders associated with differing sites will not likely be determined eligible for funding. IM 7. The scope of work in the plans and specifications must be reasonably close to the scope of work outlined in the 201 Facilities Plan. We understand that the pipe sizes may be increased. The 201 Facilities Plan must be revised accordingly. 8. Show all wells within the vicinity of the project. 9. If sewers are within a 100-foot radius of a well, then D.I.P. should be used with joints tested to drinking water standards. 10. If D.I.P. is used within a 100-foot radius of a well, it must not be any closer than 50 feet to a public well, nor any closer than 25 feet to a private well. 11. Manholes, air release valves, and valve boxes are not to be located within a 100-foot radius of a well. 12. If abandonment of the well is chosen by the local govermnent, then provide documentation/certification, signed by each affected homeowner, stating that they understand their well must be abandoned. 13. When abandonment of a well is chosen by the local government, provide an alternative analysis that justifies the abandonment of each well. 14. If well abandonment is chosen, the GW-30 form, "Well Abandonment Record", must be included in the specifications. The well must be abandoned by a North Carolina certified well -driller in accordance with 15A NCAC 2C, Well Construction Standards. The Well Abandonment form must be completed and submitted to the Division of Water Quality Groundwater Section within 30 days of abandonment, with a copy to the Construction Grants Section. The GW-30 form and other information related to groundwater requirements can be downloaded from the following web site: http://gw.ehnr.state.nc.us. 15. If funding is desired, all addenda should be submitted to our office for review and approval prior to opening of bids. Contractors should have all addenda at least seven days prior to bid opening. 16. Approval of all "or equals" must be by addenda prior to receipt of bids. 17. Any private or public water supply source, including wells, any WS-I waters, or Class I or Class 11 impounded reservoirs used as a source for drinking water within 100 feet of the project must be shown on the plans. 2 P1 18. Any, waters Classified WS-II,. WS-III, B, SA, ORW, HQW, or SB.-within 50 feet of the project must be shown on the plans. 19. All existing utilities should be shown on the plans and in the profiles. 20. Clearly show how, horizontal and vertical controls are provided. 21. Advise if there are gas stations in the vicinity of the proposed project. If yes, then an investigation should be performed on the soils and groundwater to determine if they are petroleum contaminated. When the contamination exists, plans and specifications must address how the contaminated soils and groundwater must be handled. All materials used in petroleum -contaminated soils need to be compatible with petroleum. 22. When petroleum -contaminated soil is found, other routes must be considered. Please advise what other routes were considered, and advise why they were not accepted. 23. Mobilization, if allowed, should not exceed 3% total and should not exceed 1% per month. 24. Consider maintaining a 50-foot undisturbed vegetated buffer between streams and construction activities, where possible, in order to minimize sedimentation into streams, preserving riparian vegetation, and maintaining a travel corridor for wildlife. 25. Please provide documentation for any work that was completed, which was included in the scope of the 201 Facilities Plan. 26. Please distinguish the work included in the 201 Facilities Plan which is relevant to the Lower Coddle Creek project from the work which is relevant to the,Kings Grants project. Currently, the 20.1 Facilities Plan lumps both projects'together. . 27. Please provide engineering calculations and a schematic of the wastewater flows at different nodes in the combined interceptor and existing sewer system. Also, show that the two diversion structures located at STA. 65+62.23 and STA. 207+71.30 are adequate for the projected cross flow. Plan Review Comments: General Comments: Please include, if present, all possible wetland -delineated areas on the plans. Note that in delineated wetland areas, anti -seep collars are required at the downstream wetland boundary, and every 150 feet up the gradient until the sewer line exits the wetland. 1MR 2. Please verify the source of the drinking water for the residential and commercial areas adjacent to the proposed sewer. Locate any water main lines in the vicinity of the sewer. If there are any wells within 100 feet of the sewer, please include their locations on the plans. When specifying the type of geotechnical fabric in the RipRap detail in several locations on the plans, it appears that a sole brand/manufacturer was specified. Please note that in accordance with N.C.G.S. 133-3, when a manufacturer is named, three manufacturers should be named, and the phrase "or approved equal" should be used. In lieu of using a brand name in the specification, you may choose to use a performance specification. Should you choose to use a performance specification, we expect you to advise what three manufacturers can comply with your performance specification. 4. It appears that most of the manhole rims are below the 100-year flood elevation. Please confirm that the manholes are sealed. Vents are required about every 1,000 feet with the one -foot distance above the 100-year flood elevation. A recurring item under the Notes, lists two options regarding the crossing of the interceptor with the existing sewer, in which the interceptor may be either supported by a steel beam system or both the existing sewer, and the interceptor will be joined in an equally new sewer after replacing the affected segment of the existing sewer. Confirm that any decision taken regarding this matter will not likely result in a change order. We typically require that the engineering design be complete for any options being allowed by the contractor. This comment applies to at least seven crossings as shown on Sheets C-3, C-11, C-12, C-13, C-14, and C-16. 6. Several manholes appear to be separated by a distance exceeding 425 feet, one segment of which is near 660 feet. Please provide documentation that the owner has the capability to perform routine cleaning and maintenance on sewer segments located between manholes separated at distances greater than 425 feet. This applies to the following 20 segments: MH-51 to MH-50, MH-50 to MH-49, MH-49 to MH-48, MH-47 to MH-46; MH-45 to NM-44, MH-35 to MH-34, MH-34 to MH-33, MH-32 to MH-31, MH-31 to MH-30, MH-29 to MH-28, MH-28 to MH-27, MH-26 to MH-25, MH-19 to MH-18, MH-14 to MH-13, MH-12 to MH-11, MH-10 to MH-9, MH-8 to MH-7, MH-7 to MH-6, MH-6 to NM-5 and MH-3 to MH-2. Title Sheet: Please include the SRF project number on the sheet. F PI Sheet C-2: Please indicate on the plans, if the demolished sewer segment between the new MH-4A and MH-5A will be removed or be abandoned in -place. How will the bid address this item? 2. Please verify that all existing service connections to the demolished sewer segment will be reconnected to the proposed sewer segment. Advise how this item is addressed in the bids. It is noted that a new double -leaf gate will be installed following the removal and disposal of the old double -leaf gate. Please consider re -installing the old double -leaf gate if it is in good condition. 4. It is noted that sheet piling shall be proposed in order to protect the road bank and existing sewer in the vicinity of MH-4. Please advise how this work is addressed in the .bid. Sheet C-3: 1. In lieu of removing and replacing the 950 L.F. existing barbed-wire fence as noted on the plans between Match Line 26+00.00 and MH 8, please.consider re -installing the existing barbed-wire fence. Sheet C-4: Please verify that an Encroachment Agreement was obtained from Duke Power for encroaching on their right-of-way. Our records indicate that an Encroachment Agreement was obtained from Union Power Cooperative but not Duke Power. Please address. 2. Concerning the High Voltage Warning shown on the plans, please verify that the contractor will assume and follow all the necessary safety precautions. Sheet C-5: Please provide a profile view of the 24=inch connector sewer between the diversion structure and the new MH-17. Sheet C-8: It is noted that underground utilities may be present. Please show all utilities in the plans and profile. 2. Item 11 under the Notes states that existing MH-010234 through MH-010238 are to be replaced. It appears that the subject replacement is outside the scope of the 201 Facilities Plan. Please address. Concerning the High Voltage Warning shown on the plans, please verify that the contractor will assume and follow all the necessary safety precautions. Sheet C-9: It is noted that underground utilities may be present. Please shoal all utilities in the plans and profile. 2. Item 9 under the Notes states that existing MH-010234 through MH-010238 are to be replaced. It appears that the subject replacement is outside the scope of the project and the 201 Facilities Plan. Please address. Sheet C-11: Please provide calculations to verify that surface water nun -off from the adjacent slopes will not flood and impede the construction efforts between MH-34 and Coddle Creek bank. If surface overflow is a potential problem, advise if there needs to be any water diversion measures. 2. Please advise if there needs to be water diversion measures between MH-36 and MH-37 to prevent potential surface water nin-off from the adjacent slopes. 3. It is noted near Match Line STA. 152+00, that an existing sediment control -basin will be removed and a new grade proposed. Please advise how this item will be addressed in the Bid Form. This also applies to Sheet C-12, where the Match Line continues. Sheet C-13: The right-of-way between MH-44 and STA. 174+50.80 appears to be encroaching into the adjacent creek, which will reduce the access significantly. Please advise if the remaining space is adequate for access and construction without disturbing the creels. 6 P1 Sheet C-15: It is stated on this sheet that a portion of the existing 24-inch PVC sewer segment will be abandoned by plugging the inlet to MH-010257 and the outlet from MH-51. Please advise why the new NIH-51 needs to be connected to the existing sewer.segment which will be subject to.abandomnent? 2. Please advise if the existing 24-inch PVC Wolf Meadows Branch will be connected to the interceptor, or if it is subject to abandonment. If the subject 24-inch PVC line will be connected to MH-51, show that connection in the profile view. If the subject line is to be abandoned, please verify if existing service connections from that line will be re -connected to maintain service. 3. Please provide a profile view for the 24-inch connection sewer between diversion stricture 52-A and MH-52. 4. It is stated that the log jam in the Coddle Creek shall be removed and disposed of off -site. Please advise how this item is addressed in the Bid Form. 5. In lieu .of removing and replacing the 133 L.F. existing barbed-wire fence as noted near MH-52A, please consider re -installing the existing barbed-wire fence. Sheet C-16: 1. Please provide calculations to verify that surface water run-off from the adjacent slopes will not flood and impede the construction efforts of the area located between MH-53 and MH-54. If surface overflow is a potential problem, advise if there needs to be any water diversion measures. 2. Please provide details of the Masonry Knock -Out Wall which is noted in STA. 217+89.56. 3. Concerning the High Voltage Warning shown on the plans, please verify that the contractor will assume and follow all the necessary safety precautions.. 4. Please note that our comments will not include review of Phase 2. Sheet C-17: The two RipRap locations near MH-10220 and between MH-10222 and new MH-16 appear to be outside the scope of this project and the 201 Facilities Plan. This work will not be considered eligible unless justified in the approved 201 Facilities Plan and, therefore, should be itemized in the bids. 7 2. Please provide a plan view detail for the anti -seep collar and show that it is installed in accordance with the requirements of the 401 Water Quality Certification rules. Regarding the Anti -Seep Collar Detail, please note that the collar height should extend at least 18 inches above the invert elevation of the interceptor. 4. For the Anti -Seep Collar Detail, please specify that the concrete alternative for the compacted fill should be Class B Concrete. There appears to be sole sourcing of manufacturers in the RipRap and Stream Bank Restoration Detail (e.g. Mirafi, North American Green). Please refer to the comment about the N.C.G.S. 133-3 in the General Comments of the Plan Review Comments. Sheet C-18: Please provide the access manhole diameter. Note that the minimal access diameter must be 22 inches. 2. For the Fabricated RCP Manhole Section, please provide the distance or range of distances between the top manhole elevation and the ground surface elevation. Please advise if a stepladder is needed in order to facilitate access into the manhole. Please provide the depth or a range of depths for the manhole. 4. Please provide a detail for manhole abandonment. This applies to MH-010198. Specifications Review Comments: General Specifications Comments: Please include a completed SRF Conditions copy in the Specifications. A copy of the SRF Conditions is attached with the comments. 2. Please provide specifications for abandonment of sewer and affected manholes. Also state that, in the event of any sewage discharge into the surface water or groundwater, the DWQ Mooresville Regional Office (Phone Number 910-486-1541) shall be contacted within 24 hours. Bid Form: Please revise the Bid Form to modify and exclude work already completed that was listed within the scope of the 201 Facilities Plan, such as the tunnel under the railroad crossing and. the Highway 49 crossing. 2. For.items 38, 39, and 40 of the combined Contracts A & B, please provide, in your response letter, the location of each permanent stream crossing. For item 22, MH-51A is not listed in the plans. Do you mean MH-51? Please address. 4. For Item 53, please provide in your response letter, the locations of the four new farm gates. Also, verify that all the four gates are noted in the plans. For item 55, please provide the location of this work. Also, include the demolition of MH-010198 as part of this item. 6. Please provide an approximate location for item 57. 7. According to the Bid Form, the 30-inch sewer is approximately 1,312 feet, which is approximately 131 feet less than the length of sewer shown in the plans. Please address the take -off. 8. According to the Bid Form, the 42-inch sewer is approximately 6,088 feet, which is approximately 1,302 feet more than the length of the sewer shown in the plans. Please address the take -off. 9. According to the Bid Form, the 48-inch sewer is approximately 13,890 feet, which is approximately 1,714 feet less than the length of sewer shown in the plans. Please address the take -off. Disputes (SC-15): Senate Bill 914 also requires that ... "a public entity use the dispute, resolution process adopted by -the State Building Commission, :..or shall adopt another dispute resolution process, which shall include mediation ...". On February 26, 2002, the SBC adopted rules for implementing mediated settlement conferences for North Carolina public construction projects. A copy of the SBC policy can be found on the web at: http://interscope2.doa.state.ne.us/forms/2002Forms/sbc Dis rLiles pdf. It is strongly suggested that these rules.and a notice of mediation, as a.dispute resolution process, be incorporated into these specifications. At a minimum, the specifications for the proposed project must include mediation as a dispute resolution process and reference the rules. Section 01590 Field Offices: Please note that the cost of equipment for the office trailer is not eligible for SRF funding. These equipment include refrigerator, coffee maker, microwave oven, NEXTEL phone and monthly NEXTEL phone charge, facsimile machine with supplies, telephones, answering machine, photocopy machine with supplies, and printer with supplies. Please provide a separate bid item for the subject equipment. 10 �,N A % ` Michael F. Easley, Governor i �.p William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources yrl r Alan W. Idimek, P.E. Director Division of Water Quality M! 1 A w. Fo$ws3 w i;;i L s�FGl,!e .q..q TrrICE ✓f6FS. \.I l i August 2, 2002 Mr. John C. Murdock, III, Executive Director Water & Sewer Authority of Cabarrus County 232 Davidson Highway P.O. Box 428 Concord, North Carolina 28027 Dear Mr. Murdock: AUG 0 5 2002 SUBJECT: Water & Sewer Authority of Cabarrus County (WSACC) Rocky River Regional Wastewater Treatment Plant Upgrade - Phase 2 Approval of Addendum No. 2 SRF No. CS370382-19 Cabarrus County Reference is made to Addendum No. 2, received July 29, 2002, from Black & Veatch for revisions to the subject project. The proposed addendum, as described in the attachment, has been reviewed by this office and is hereby approved, and eligible for Revolving Loan funding in accordance with the loan offer and conditions thereof. The approval of this addendum does not constitute any change in the amount of your funding for this project. It is the responsibility of the recipient and. the consulting engineer to insure that the project plan documents are in compliance with Amended N.C.G.S. 133-3 (ratified July 13, 1993). The administrative review and approval of addenda do not imply approval of a restrictive specification for bidding purposes; nor is it an authorization for noncompetitive procurement actions. Adequate time must be allowed for the potential bidders and this office to receive and act on. addenda prior to the receipt of bids for subject project. A copy of the approved addendum is attached for your files, and one (1) copy retained for our files. gm Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 Customer Service E-Mail Address www.nccgl.net FAX (919) 715-6229 1 800 623-748 ti -2 - Should you have any questions regarding this matter, please contact Mr: Ken Pohlig, P.E., at (919) 715-6221. Sincerely, ja Cecil G. adden, r., P. E. Sy is Design Management Unit Construction Grants & Loans Section Attachment kp:nw cc: Black & Veatch (H. Keith Proffit, P.E.) DWQ Mooresville Regional Office Daniel Blaisdell, P.E. Valerie Lancaster Cecil G. Madden, Jr., P.E. Ken Pohlig, P.E. Amy Simes, P.E. SRF WATER AND SEWER AUTHORITY OF CABARRUS COUNTY, NORTH CAROLINA 2 0 2 ROCKY RIVER REGIONAL WWTP4.. S UPGRADE AND EXPANSION TO 34 MGD — PHASE 2 x, �,QAi�SC�IOI� SRF NO. CS 370382-19 t ADDENDUM NO. 2 A. SCOPE. This Addendum No. 2 consists of pages AD2-1 through AD2-58 and covers the following additions and changes to the Specifications and Drawings and contains the following attachments: • Pre -bid Conference Minutes with Agenda and Attendance Sheet. • . Section 00300 - BID FORM • Section 03710 - CONCRETE CRACK AND SPALL REPAIR. • Section 09455 - TRADITIONAL TERRAZZO. APPROVED • Section 15105 - GATE VALVE ACTUATORS. • Spall Repair Detail. NORTH GAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DIVISION OF WATER QUALITY B. SPECIFICATIONS. ,nn DATE 1. TABLE OF CONTENTS .Page TC-3. In Division 3, add the following new Specification section: "Section 03710 Concrete Crack and Spall Repair 1:3" Page TC-4. In Division 9, add the following new Specification section: "Section 09455 Traditional Terrazzo 1:5" Page TC-5. In Division 15, add the following new Specification section: "Section 15105 Gate Valve Actuators 1:6" 2. Section 00100 - INSTRUCTIONS TO BIDDERS Page 5, Paragraph 11. In the first sentence of the first paragraph, delete the words "...and shall not be removed therefrom". (WSACC/RRRWWTP ) AD2-1 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072602 ) Page 7, Paragraph 11.01. Add the following after "Alternative V: "Alternative Y: Rebuild secondary clarifier drives." 3. Section 00300 - BID FORM The Bid Form has been revised to add Alternative Y and to revise the allowance amount for the pumps. Replace the Bid Form bound in the Specifications with new Section 00300, a copy of which is included herewith. Note that the remaining pages required for submittal with the Bid were not reissued. . 4. Section 00500 - AGREEMENT Page 4, Article 4. Add the following after "Alternative V: "Alternative Y: Rebuild secondary clarifier drives $ 5. ' SRF SPECIAL CONDITIONS Page SRF3. Near the center of the page, under "Goals for Minority Participation for each trade", add 15.7%." Under "Goals for Female participation in each trade", add "6.9%" 6. ' Section 01015 -PROJECT REQUIREMENTS Page 7, Paragraph 11, Item I. Delete Item I, Oxygen Plant, in its entirety and replace with the following new Item I, Oxygen Plant: , 1. Oxygen Plant. The existing 4160-volt motor control lineup shall be replaced with new solid-state reduced voltage starters for control of each air compressor. The replacement lineup shall also include a feeder switch and contactor to the existing 4160-480 volt step-down transformer that currently supplies 480-volt MCC -A. The Contractor shall plan this work within the following parameters. Existing interior and exterior lighting and convenience receptacles are supplied by.277 and 120-volt stepdown transformers located within MCC -A. The Contractor shall provide temporary power to these transformers or substitute temporary lighting and power - during the course of the 4160-volt electrical modifications. (WSACC/RRRWWTP ) AD2-2 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072602 ) The following equipment does not have a redundant unit and can only be de -energized when sufficient LOX storage exists, or, arrangement for offsite LOX (truck service) delivery, or, provisions for placement of a rental generator has been made: Air compressor and cooling water pump (one only). RHX feed valves. Air surge tank and related controls. RHX unit and related controls. Expander turbine and related controls. CEGT tank and related controls. Superheaters and related controls. Upper column and related controls. Lower column and related controls. Make tank and related controls. From September 1 to May 1, a maximum of 4 days of LOX storage can be assumed. From May 1 to September 1, this will be less. During the month of May, a: -scheduled shutdown of the plant occurs for maintenance and this work cannot occur at the same time as this scheduled shutdown. The Contractor may discuss scheduling this work during this scheduled shutdown period with Lotepro. If Lotepro is not in agreement with performing this work during the scheduled shut down; a separate shutdown will be required. The Contractor shall be responsible for coordination with the Owner to maximize LOX storage prior to shutdown of any power source supplying the above equipment. The Contractor shall determine the maximum LOX storage available prior to de -energizing any of the above equipment and shall arrange for offsite LOX delivery, or placement of a rental generator, if the,anticipated work schedule exceeds the LOX storage available from the oxygen plant. The Contractor shall be responsible for any costs associated with offsite LOX delivery and usage. The Contractor shall furnish any connectors or similar equipment necessary to fill the LOX storage tanks from the LOX delivery trucks. Truck delivery schedule and off-loading shall be coordinated with Owner activities to minimize interference with plant operations. Alternatively, if a rental generator is obtained to power the above equipment, the Contractor is responsible for daily costs, including consumables, such as fuel and oil. The rental generator must be of sufficient rating to supply not only the above listed equipment, but also one of the two air compressors. Note that either the existing or (WSACC/RRRWWTP ) AD2-3 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072602 ) replacement starter will be needed to be available for service in order for this option to be used. When the primary oxygen plant as a whole (or any component listed above) is out of service for longer than 12 hours, a thaw procedure is required. The Contractor shall be responsible for performing the thaw procedure and for obtaining the necessary services of the oxygen plant supplier, Met-Lotepro Environmental Services, to aid with the thaw process. The Contractor's construction sequence shall minimize the number of thaw procedures required. No LOX storage tanks may be taken out of service concurrently with any equipment listed above. The vaporizer does not have a redundant unit and can only be de -energized when the primary oxygen plant is operational and producing product gas (LOX not required). The vaporizer may not be de -energized concurrently with any equipment listed above. MCC-B within the Oxygen Plant is supplied from an alternate source independent of the 4160-volt power supply system. MCC-B shall remain energized at all times during the course of the 4160-volt electrical modifications." Page 13, Paragraph 19. Add the following after "Alternative V: "Alternative Y: This alternative includes rebuilding the existing secondary clarifier drives as specified in Section 11435 - SECONDARY CLARIFIER MODIFICATIONS and includes all Work described under Paragraph 1-1, Modification/Repair, -Item E, and further described under Paragraph 2-6.05. If this alternative is not accepted, the existing drives will not be rebuilt as described." Page 14, Paragraph 20. Revise the amount ofthe allowance for the main pumping station units from "$662,710.00" to "$665,964.00". 7. Section 03710 - CONCRETE CRACK AND SPALL.REPAIR In Division 3, add new Section 03710 - CONCRETE CRACK AND SPALL REPAIR, a copy of which is included herewith. (WSACC/RRRWWTP ) AD2-4 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072602 ) 11 8. Section 08410 - ALUMINUM ENTRANCES AND ASSEMBLIES Page 7, Paragraph 3-3. Add the following at the end of Group No. C: Group No. Item Quantity Remarks " D Push bar/pull handle Top offset pivot Bottom offset pivot Deadlock 1 set Style C015/BF3 HC accessible. 1 set 1 set 1 Adams Rite MS1850A with 4001 box strike, 4066 thumbturn, and MS4043 cylinder guard; less cylinder." 9. Section 09455 - TRADITIONAL TERRAZZO In Division 9, add new Section 09455 - TRADITIONAL TERRAZZO, a copy of which is included herewith. 10. Section 09900 - PAINTING Page 16, Paragraph 3-7.01. Delete the paragraph beginning "All metal surfaces..." in its entirety and replace it with the following: "All metal surfaces, unless otherwise Epoxy enamel. specified, which will be submerged or buried, all or in part, including valves, valve boxes, secondary clarifier weir, scum baffle, scum beach, and mechanism modifications, GT-1 and GT-2 sludge collection equipment more than 1 foot below weir, but excluding secondary clarifier mechanisms not damaged during modification and buried piping." (WSACC/RRRWWTP ) (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072602 ) AD2-5 11. Section 11150 - IMMERSIBLE PUMPS Page 9, Paragraph 21. In the first full paragraph beginning "Each motor shall be...", in the fourth sentence, delete the words "... , junction boxes, and control enclosures". In the same sentence, insert the word "and" between "modules," and "auxiliary relays". In the fifth sentence beginning "Control components shall...", replace "Control components" with "Auxiliary relays, control modules, and control power transformers". In the same sentence, replace the word "...connected..." with "provided loose for installation within the respective AFD by the AFD manufacturer and shall be designed...". Page 9, Paragraph 2-8.02. Delete Paragraph 2-8.02 in its entirety. 12. Section 11350 - PACKAGED ODOR CONTROL SYSTEM Page 8, Paragraph 2-2. In the second paragraph beginning "All items of equipment...", in the first sentence, replace "...using a 25 percent solution of sodium hydroxide..." with "...using a 50 percent solution of sodium hydroxide...". Page 8, Paragraph 2-3. Add "Daniel Mechanical," before "or approved equal". Page 11, Paragraph 2-4.04.03. Add the following sentence at the end of this paragraph: "Mesh -type mist eliminators are not acceptable." Page 17, Paragraph 2-6.01. In the list of components and capabilities, insert the following as a separate line after the tenth listed item beginning "Flow or pressure...": "Flow indication on recirculation pump piping." 13. Section 11435.- SECONDARY CLARIFIER MODIFICATIONS Pagel, Paragraph 1-1. Under Modification/Repair, Item E, Description, add the following at the end of the sentence: "(Alternative Y)" (WSACC/RRRWWTP ) AD2-6 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072602 ) Page 6, Paragraph 2-6.05. Add the following new paragraphs: "The original manufacturer of this equipment no longer makes or stocks these replacement parts to the best of Engineer's knowledge. Therefore, the following procedure shall be followed: • Remove the drive mechanism from each clarifier unit within parameters described in Section 01015 - PROJECT REQUIREMENTS and ship intact to a machine shop. • Qualified machinists shall duplicate the ball bearings and ball races using hardened material equal to the existing. • The machinists shall rebuild the unit in the shop and ship back to project site fully assembled for installation. • Lubricating oil may be removed from the unit prior to shipment at Contractor's option. The Owner will furnish the oil to refill the gear boxes at the site." Page 8, Paragraph 3-1. Replace the first sentence in the first full paragraph which begins "For bidding purposes..." with the following sentence: "For bidding purposes, Contractor shall assume an area of 4,000 square feet of pea gravel concrete repair at an average thickness of 2 inches and 4,000 square feet of grout repair at an average thickness of 3/4 inch." 14. Section 11750 - LIVE BOTTOM BUNKERS Page-5, Paragraph 2-3. Add the following manufacturer after "...Asdor,": "Jim Myers & Sons, Inc.," Page 5, Paragraph 2-5.01. In the first paragraph, add the following sentence immediately before the last sentence beginning "All horizontal structural... ": "Only Type 316L weld rods shall be used." (WSACC/RRRWWTP ) AD2-7 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072602 ) Page 8; Paragraph 2-6.06. Replace this paragraph in its entirety with the following paragraphs. "2-6.06. Zero Speed Switches. An electronic zero speed switch shall be provided on each set of bunker screws to detect loss of speed. Each zero speed switch shall be direct coupled or driven through belts or chains. Each zero speed switch shall have a multi - toothed interrupter wheel to transform the rotation of the screw shaft to voltage pulses. Each zero speed switch shall provide a contact output which opens to indicate zero speed and automatically resets or closes when the machine is operating. The bunker drive shall be manufactured to allow zero speed switch to be mounted as an integral part of the bunker drive and framework. Contact arrangement shall be such that contacts are closed when the respective equipment is operating at proper speed in either direction. Contacts shall open where equiprrient speed is reduced or stopped. Each zero speed switch shall have a startup alarm delay feature which allows time for the drive shaft to come up to speed at startup before the alarm, contact state changes. Opening of the contacts shall activate the common alarm horn at the drive controller." Page 10, Paragraph 2-7.01, Item h. Delete the last sentence of this item, beginning "There shall be...," and replace with the following: "Manufacturer of live bottom bunker is responsible for modifying existing controls to interface with the new zero speed switches on each bunker. The original wiring is intact that was installed for the existing zero speed switches; this wiring has been jumpered and must be reconnected." 15. Section 11910 - ENGINE -GENERATOR Page 20, Paragraph 2-5.09. Delete the third, fourth, and fifth paragraphs beginning "A thermostatically controlled ventilation fan..." and replace it with the following: "The electrical room heating, ventilation, and air conditioning (HVAC) system shall be sized by the engine -generator enclosure manufacturer based on a heating load of 70 Btu/min for the electrical room. The HVAC system design shall also take into account the thru wall contributory heating affects of 10,000 Btu/min from the adjacent generator room. Consideration shall be given to the ambient site (WSACC/RRRWWTP ) AD2-8 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072602 ) conditions, the dimensions, and heat retention of the engine -generator enclosure. Air conditioning equipment shall be capable of maintaining a temperature within the electrical room of not more than 800 F. The HVAC system shall be thermostatically controlled with a COOL -AUTO - HEAT mode selector switch and separate ON -AUTO switch for fan control." 16. Section 11935 - ACCESS CONTROL EQUIPMENT Page 1, Paragraph 1-2.02. Delete the sentence beginning "Power supply to...", and replace with the following: "Power supply to the entry device shall be 120 volts, 60 Hz, single phase. Power supply to replacement actuators (if needed) shall be 480 volts, 60 Hz, three phase." Page 2, Paragraph 1-3. In the first sentence, revise " drive unit, parts, " to read " replacement drive unit (if needed), parts...". In the list of items following the first paragraph, add "(if needed)" at the end of the first item designated "Transformer". Page 3, Paragraph 2-2.01. Add the following new paragraph after Paragraph 2-2.01: "2-2.02. Control Stations. Provide two separately enclosed OPEN - CLOSE control stations. These control stations shall be designed to interface with the existing actuators to enable remote control of each side of the main gate. When placed in OPEN position, the control station shall close a set of maintained contacts causing the main gate entrance side actuator to open. The gate shall remain open until the selector switch is moved to the CLOSE position. When placed in the CLOSE position, a separate set of maintained contacts shall close, causing the main gate entrance side actuator to close." Page 3, Paragraph 2-2.03. Delete the sentence beginning "A single safety..." in its entirety, and replace it with the following sentence: "Safety loops shall be installed at GA-1 to detect presence of vehicles in each line of gate closure (entry leaf and exit leaf) and shall prevent the respective gate leaf from closing until the vehicle has cleared the gate." (WSACC/RRRWWTP ) AD2-9 (Expansion to 34 mgd ) (Phase 2 / 13022R ) (Addendum No. 2 ) (37613 / 072602 ) Add the following new paragraph after Paragraph 2-2.03: "2-2.04. Actuator Modifications. The_manufacturer is responsible for modifying the existing actuator controls to interface with the new OPEN -CLOSE control stations and safety loops. The existing main entrance gate entrance side actuator shall be modified with addition of an OPEN -AUTO -CLOSE selector switch. In AUTO mode, the actuator shall be controlled by the new proximity card reader and the new remote OPEN -CLOSE control stations. The OPEN and CLOSE modes of the OPEN -AUTO -CLOSE selector switch are for maintenance purposes only at the actuator. At the manufacturer's option, the existing actuators can be replaced to allow'potentially easier modification with new proximity card reader safety loops and remote control stations. However, either selection of actuator replacement.or existing actuator modification shall be completed as part of the base Contract Scope." 17. Section 12625 - LABORATORY FURNITURE Page 1, Paragraph 1-2. In the first paragraph, replace the last sentence which begins "The group of..." with the following sentence: "The group of equivalent manufacturers includes Hamilton -Fisher Industries and Jameston Metal Products." 18. Section 13225 - FLAT ALUMINUM BASIN COVERS Page 9, Paragraph 2-6. Add the following after "Temcor,": "Ultraflote," 19. Section 13510 - COMPUTER SYSTEM HARDWARE Page 1, Paragraph 1-1. At the end of the list of equipment under the third paragraph, add the following two items: "One voice -activated relay. One voice -activated relay power supply." (WSACC/RRRWWTP ) AD2-10 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072602 ) Page 3, Paragraph 2-3.04. Insert the following new paragraph after Paragraph 2-3.04: "2-3.05. Voice -Activated Relay and Power Supply. A voice - activated relay shall be provided to interface the.sound card of the operator station loaded with the alarm paging system software with the existing plant radio system. The voice -activated relay will key the transmitter when an alarm occurs allowing the voice message. The voice -activated relay shall be a DPDT relay device which is activated when an audio signal is detected at the microphone preamp or at the 70 volt, 25 volt or 600 W line level inputs. It shall be able to mute a sound system in response to a microphone or telephone page, activate accessory (security) equipment, or activate a zone paging module. The voice -activated relay shall be powered by 12 or 24 volts dc. The voice -activated relay shall be Bogen Communications "VAR-1 ", or approved equal. The voice -activated relay shall be provided with a power supply. The power supply shall be Bogen Communications "PRS40C", or approved equal." 20. Section 13520 — COMPUTER SYSTEM SOFTWARE Page 8, Paragraph 2-2.17.02. Insert the following new paragraph following Paragraph 2-2.17.02: "2-3. ALARM PAGING SYSTEM SOFTWARE. An independent alarm paging system software package shall be provided to generate alarms and notify onsite and offsite personnel. The software shall have the ability to notify personnel of alarm messages generated by the process control application software using voice telephone and alphanumeric pagers over a PSTN dial - up telephone line. The alarm paging system software shall allow process and system alarm conditions to have varying levels of importance. The importance of the alarms shall determine which alarms warrant initiating an auto -dialing sequence to staff telephones (voice messages) and/or pager (alpha -numeric messages). Staff calling sequences and work schedules shall be configurable within the software so that it automatically accomplishes delivery of the alarm condition to on -call personnel via the preferred (WSACC/RRRWWTP . ) AD2-11 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072602 ) 21 dissemination method, using a priority calling sequence and retry settings configurable through the software. The software shall be capable of receiving automatic or manual confirmation of message receipt. The alarm paging system software shall be the latest, commercially available version of Specter Instruments "Win-911 Windows Alarm Reporter", or approved equal." Renumber the remaining paragraphs accordingly. Section 13530 Appendix A — INPUT/OUTPUT LIST Page 6. Delete Item DI-005 and replace with the following: "Reference No.: DI-005 Description: MAIN PUMP NO. Field Device: GV-E101 Contact Closed: CLOSED Signal Level: DRY CONTACT Maintained: YES" SUCTION VALVE POSITION Delete Item DI-015 and replace with the following: "Reference No.: DI-015 Description: MAIN PUMP NO. 2 SUCTION VALVE POSITION Field Device: GV-E103 Contact Closed: CLOSED Signal Level: DRY CONTACT Maintained: YES" Page 9. Delete item DI-010 and replace with the following: "Reference No.: DI-010 Description: MAIN PUMP NO. Field Device: GV-E105 Contact Closed: CLOSED Signal Level: DRY CONTACT Maintained: YES" (WSACC/RRRWWTP (Expansion to 34 mgd (Phase 2 / 130229 (Addendum No. 2 (37613 / 072602 AD2-12 3 SUCTION VALVE POSITION Delete item DI-015 and replace with the following: Reference No.: DI-015 Description: MAIN PUMP NO. 4 SUCTION VALVE POSITION Field Device: GV-E107 Contact Closed: CLOSED Signal Level: DRY CONTACT Maintained: YES" Page 10. Insert "SLG-El03" as the Field Device for DI-032 and DI-033. Insert "SLG-El04" as the Field Device for DI-034 and DI-035. 22. Section 13550 — SOFTWARE CONTROL BLOCK DESCRIPTIONS Page 7, Paragraph 3-2.23. Delete Paragraph 3-2.23 in its entirety and replace with the following: "3-2.23. Plant Power Metering. Switchgear shall monitor plant kWh usage, kW, volts, amperes, peak demand. kW, and breaker statuses. Plant power usage shall be displayed and "peak demand usage" identified. Breaker statuses shall also be displayed. Power meters communicate with the PCS over a RS-485 and fiber network that is connected to an operator workstation in the administration building control room. Parameters identified are passed from the power monitoring software to the PCS application software for graphical display and administration building PLC for evaluation. During standby power operation, the PCS shall prevent non -critical equipment from automatically restarting to avoid exceeding operator -entered set point for maximum generator power usage that is equivalent to overloading of the generator. Critical loads shall be sequentially restarted, by the PCS based on. prioritization. The standby power operating sequence shall avoid restarting loads that result in overloading the generator. During normal operation, the plant peak demand power usage in kW is continuously evaluated. The results of starting any equipment via the PCS is delayed until the impact of the new load on power consumption is confirmed to not exceed an operator entered set point of peak demand usage. If. starting the new load will result in exceeding this maximum power limit, then an alarm will be generated on the HMIs to notify the operator. Upon notification of this alarm, the operator will then be able to take the equipment to (WSACC/RRRWWTP ) AD2-13 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072602 ) computer manual control and disable computer auto control/start of the equipment. Alternatively, the operator will be able to stop other running loads equivalent to.the peak demand power usage of the equipment to be started, thus preventing the operator entered peak demand power usage kW set point from being exceeded." 23. Section 13560 - INSTRUMENTATION Page 13, Paragraph 2-4.08. In the paragraph beginning "Submersible pressure sensing..." between the words "shall be" and "Ametek", insert the following: "Endress & Hauser "Deltapilot S Model DB53A," " 24. Section 13570 - PANELS, CONSOLES, AND APPURTENANCES Page 1, Paragraph 1-1. Add the following to the listing of principal items: "One Bar Screen Gate Control Panel (NEMA 12) One Main Pump Suction Valve Control Panel (NEMA 12)" Page 3, Paragraph 2-1.06. Delete this paragraph in its entirety and replace with the following: "2-1.06. Air Purification Units. Air purification units shall be provided for pressurization and air purification of all PLC panels and cabinets. Each unit shall be completely packaged, panel -sized, for control of both organic and inorganic contaminants. Each unit shall include an air blower, pre -filters, and a deep bed carbon adsorber. Each unit, and all components, shall be constructed of all corrosion - resistant materials. All metal components shall be stainless steel. No plain steel or galvanized steel shall be allowed. Each unit shall be designed to operate on 120 volts ac, single phase power. Each air purification units shall be as manufactured by Westvaco, RJ Environmental, Duall, Purafil, or approved equal." 25. Section 15060 - MISCELLANEOUS PLUMBING Page 20, Paragraph 3-5. In the second paragraph, second sentence beginning "Heat trace shall be...", replace "277-volt" with "208-volt". (WSACC/RRRWWTP ) AD2-14 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072602 ) 26. Section 15105 - GATE VALVE ACTUATORS Add new Section 15105 - GATE VALVE ACTUATORS, a copy of which is included herewith. 27. Section 16050 - ELECTRICAL Page 7, Paragraph 2-4. In second sentence beginning "Similar enclosures outdoors..." insert "NEMA 4X stainless steel" between the words "shall be" and "provided". Page 17, Paragraph 3-3.01. In the first sentence of the last paragraph beginning "Conduit installed in all..." replace the words "mounting hardware" with "conduit clamps" and insert "stainless steel" between the words "and" and "framing materials". 28. Section 16150 - ADJUSTABLE FREQUENCY DRIVES Page 13, Paragraph 2-5.01. In the first sentence of the second paragraph which begins "Automatic controller shutdown..." insert ",vibration," after "overtemperature". 29. Section 16310 - SECONDARY INTEGRAL UNIT SUBSTATIONS Page 5, Paragraph 2-2.02.01. Renumber this paragraph to "2-2.04.01.01 ". Page 6, Paragraph 2-2.02.02. Renumber this paragraph to "2-2.04.01.02". Page 7, Paragraph 2-2.02.03. Renumber this paragraph to "2-2.04.01.03". Page 7, Paragraph 2-2.02.04. Renumber this paragraph to "2-2.04.01.04". 30. Section 16346 - MEDIUM -VOLTAGE PAD -MOUNTED SOURCE - TRANSFER SWITCHGEAR It is the intention of this addendum item to allow the use of oil -insulated pad -mount switchgear with vacuum interrupter switches as an alternative to the pad -mounted switchgear specified in the Contract Documents. (WSACC/RRRWWTP ) AD2-15 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072602 ) Page 1, Paragraph 1-2.02. Delete the second subparagraph that begins with "Equipment covered..." and ends with "...evaluating the equipment" in its entirety. Page 2, Paragraph 1-2.05. In the last item, Short Circuit Current, change the minimum rating from "14,000 kA sym" to "8 kA sym". Page 2, Paragraph 1-2.06. Delete the third item beginning "Continuous and..." in its entirety and replace it with the following: "Continuous Current 600 amperes Interrupting Current 20 kA asym" In the fourth item, Momentary Current, change "40,000 kA asym" to "20 kA asym". In the fifth item, Fault Close Current, change "22,000 kA asym" to "12 kA asym". Page 4, Paragraph 2-2.01. Add the following sentence to the end of the first full paragraph beginning "All low voltage...": "Alternatively, side -hinged cabinet doors with a hinged top that is interlocked with the doors will be acceptable for entry into the cable compartments." Page 5, Paragraph 2-2.05. Add the following sentence to the end of the first paragraph which begins "Each load interrupter...": "Alternatively, the buses may be enclosed in a sealed oil -insulted tank." Page 6, Paragraph 2-2.07. Add the following sentences to the end of the first paragraph which begins "Fuses shall be...": "Alternatively, overcurrent protection may be provided by an electronic trip control mechanism that uses current transformers to sense line currents. No external power source or battery backup shall be required for these mechanisms." (WSACC/RRRWWTP (Expansion to 34 mgd (Phase 2 / 130229 (Addendum No. 2 (37613 / 072602 AD2-16 Page 6, Paragraph 2-2.08. Add the following sentence to the end of the first paragraph which begins "One two -hole NEMA...": "Alternatively, 600-ampere molded rubber dead -break bushings may be provided instead of the two -hole terminal pads." 31. Sheet 16360 - METAL -ENCLOSED LOAD INTERRUPTER SWITCHGEAR Page 3, Paragraph 2-1. In the first sentence before the words "...or Square D", insert the following: "General Electric," 32. Section 16395 - MEDIUM -VOLTAGE MOTOR CONTROL EQUIPMENT Page 5, Paragraph 2-1. In the second paragraph which begins "The equipment shall be...", insert the following before the words "...or Cutler - Hammer,": "General Electric, Siemens Energy & Automation, Square D," C. DRAWINGS. 1. Sheet B6. For the bidders' information and in response to a bidder's question, note that MH N1 and the catch basins shown within the clouded area are new and a part of this contract. The required information is shown on this sheet rather than on Sheet B7. 2. Sheet B8. Revise the detail callout for the fire hydrant from "F/B12" to. "E/B12 typ". This is typical for the two fire hydrants shown on this sheet. 3. Sheet C1. On the Third Level Demolition Plan, remove the cloud around the section of grating measuring 6-0" x 6-Y. This is not in the contract. Delete the demolish -and -dispose symbol over the existing concrete pads beneath the electrical gear. The concrete pads will remain. 4. Sheet C3. In fourth level plan, extend cloud to include spall repair for three supports associated with MP-2 and MP-3. Change detail callout to "A" on C4. Add "REPAIR" after "SPALL" on callout. (WSACC/RRRWWTP ) AD2-17 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072602 ) 5. Sheet C4. Eliminate upper left corner of Section 2 to allow space for detail on sheet. Add Detail A, spall repair. See attached Spall Repair Detail. On Section 2, delete the callout on left side of section regarding repacking of leaded wall sleeve. This is not a part of this contract. 6. Sheet SBR1. On the east wall, revise the callout that reads 12,-0" x 10'-0" H NEW ROLLING STEEL DOOR" to "EXISTING STEEL DOOR". On that same wall, revise the callout that reads "NEW METAL WALL PANELS WITH WINDOW" to 'EXISTING...". Note that this is a demolition sheet. All facilities are existing and only demolition is shown. All demolition indicated is required as a part of this contract. 7. Sheet SBR4 through SBR6. As a clarification, the Work to be performed on these sheets should show up as bolder lines than the existing facilities. The building and facilities are existing. The Work reflected on these sheets is the replacement of the sludge bunkers, live bottoms, and associated work. Any removal and relocation work to construct the bunkers in the space available is also included and many of the details on these sheets are intended to demonstrate how the existing facilities should be reconstructed if removal is necessary. 8. Sheet M6. On the Foundation Plan, in the upper right hand portion of the sheet, change the " 35'-8" " dimension to " 33'-4" ". 9. Sheet N1. In the DOOR SCHEDULE, add the following information: "NO (D) HDWR G110 B G111 A" 10. Sheet 011. Below CD -El, change 48" x 141" to 56" x 128". Below CD-E2, change 56" x 64" to 64" x 60". (WSACC/RRRWWTP ) AD2-18 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072602 ) 11. Sheet 022. Add the following to the Fan Schedule just below PRV-G1: "UNIT NO. PRV-J1 LOCATION: ODOR CONTROL/ALKALINITY FEED FACILITY AIRFLOW: 4200 CFM ESP: 0.75" WG MOTOR: 1.5 HP POWER: 480/3 WHEEL DIAM: 24 IN DRIVE: B WEIGHT: 125 " 12. Sheet Q7. Add the following conduits to the Duct Bank Schedule: "NO.: 123 NO.: 124 SIZE: 3 IN. SIZE: 2 IN. .CIRCUIT: SBA-6 CIRCUIT: SBA-7 " Modify duct bank Section 4 by changing one of two conduit Number 18 conduits to Number 123"; change one of six spare 4-inch conduits (S4) to Number "124". 13. Sheet Q10. Modify MPS Unit Substation PDP-6A One -Line Diagrams as follows: Add 3P-200A circuit breaker with circuit SBA-6: 3 #4/0, #6G, 3" C, supplying Makeup Air Unit, MAU-El. Show termination at existing 6P-400A disconnect switch. Add 3P-50A circuit breaker with circuit SBA-7: 3 #6, #10G, 2" C, supplying Makeup Air Unit Controls, MAU-El. Modify MPS Unit Substation PDP-6B One -Line Diagram as follows: Change circuit SBB-6 to "3 #4/0, #6G, 3" C", supplying Makeup Air Unit, MAU-El. Show termination at existing 6P-400A disconnect switch. 14. Sheet Q13. Edit underground circuit callout at east side of structure to identify circuits as "SBA-6, SBA=7, and SBB-4". (WSACC/RRRWWTP ) AD2-19 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072602 ) 15. Sheet Q14. Add the following to NOTE 4: "EXISTING CABINET IS.PART OF AN EXISTING ASSEMBLY WITHIN A MOTOR CONTROL CENTER. NEW SIDE AND REAR PANELS SHALL BE ADDED AS NEEDED TO ALLOW FREE- STANDING INSTALLATION ON THE FIRST FLOOR." Add the following to NOTE 5: "FILL ANY OPENINGS IN CONCRETE SLAB AND PAD AS FOLLOWS: • BOLT A 1/4-INCH STAINLESS STEEL PLATE TO ROOF OF FOURTH LEVEL WHERE.OPENING EXISTS USING 3/8-INCH STAINLESS STEEL EXPANSION ANCHORS. • FILL OPENING FLUSH WITH LEVEL 3 CONCRETE PAD USING PEA GRAVEL CONCRETE." 16. Sheet Q45. Add callout for "DETAIL P, SHEET 13, EQUIPMENT PAD" for all concrete equipment pads. Note this is typical for all new pads as noted. 17. - Sheet Q59. Replace NOTE 2.with the following: "REFER TO PROJECT REQUIREMENTS SECTION FOR OPERATIONAL PARAMETERS REQUIRED DURING THE ELECTRICAL MODIFICATIONS WITHIN THIS STRUCTURE." D. ACKNOWLEDGEMENT BY BIDDER. Bidder shall acknowledge receipt of this Addendum No. 2 in the space provided on the Bid Form. June 26,.2002 Black & Veatch International Company (WSACC/RRRWWTP ). AD2-20 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072602 ) BLACK & VEATCH INTERNATIONAL COMPANY PRE -BID CONFERENCE MINUTES WSA of Cabarrus County B&V Project 130229.400 Rocky River Regional WWTP B&V File A Upgrade and Expansion to 34 mgd July 26, 2002 Phase 2 Meeting held on Friday, July 19, 2002, at 10:00 a.m. in the Multipurpose Room, at the Water and Sewer Authority of Cabarrus County's (WSACC) Rocky River Regional Wastewater Treatment Plant, Concord, North Carolina. Recorded by: Matthew C. Marbois, Black & Veatch (B&V)10- Attending: See attached attendance sheet. The Agenda is included as an attachment to these meeting minutes. Information not included on the Agenda is summarized as follows. A. Introductions Keith Proffit, B&V, opened the pre -bid conference. The attendance sheet was routed for attendees to sign. The Agenda was distributed. Attendees introduced themselves and their affiliation. Jay Shive, Facilities Operations Director, WSACC, was identified as not in attendance. A list of those attending the conference is attached. B. Project History/Description The Upgrade and Expansion to 34 mgd project was initially a single-phase project. The project has been divided into three phases. Phase 1 is currently under construction. Phase 2 documents were developed using the original documents from the 34 mgd expansion. Phase 2 construction will start while Phase 1 construction is ongoing. Phase 3 construction is dependent upon flow experienced at the plant and is not currently scheduled. C. Contract Documents Addendum No. 1 has already been bound in the specification book. Acknowledge- ment of receipt of Addendum No. 1 is not required. (AD2-21) BLACK & VEATCH INTERNATIONAL COMPANY PRE -BID CONFERENCE MINUTES Page 2 WSA of Cabarrus County B&V Project 130229.400 Rocky River Regional WWTP July 26, 2002 Upgrade and Expansion to 34 mgd Phase 2 Addendum No. 2 will contain meeting minutes, Agenda, copy of attendance sheet, and clarifications. Acknowledgement of Addendum No. 2 and any future additional addenda is required in the Bid. D. Instructions to Bidders Bids will be received until 2:00 p.m. on Thursday, August 8, 2002. The clock within the Administration Building Training Room will be used. Bids will be considered that consist of forms removed from the specification document. These bids will not be rejected as non -responsive. E. Bid Requirements B&V agreed to consider requests for."or-equal" qualification until close of business on Monday, July 22, 2002. B&V further clarified the requirements for reporting subcontractors to be used. The apparent successful low bidder will be required to identify all subcontractors, including minority and women -owned proposed subcontractors, within 10 days of bid (August 18, 2002). Include base bid quantities' cost in Total Bid for adjustment unit prices. F. MWBE Requirements The minority and women -owned business participation goals were reviewed. WSACC noted further data could be obtained on the program from their website: www.wsacc.org. Additional information on minority and women business in the Charlotte metropolitan area can be obtained from the City of Charlotte website: www.ci.charlotte.ne.us/CIBSS/MWBD/CERVENLIST.htm. (AD2-22) BLACK & VEATCH INTERNATIONAL COMPANY PRE -BID CONFERENCE MINUTES WSA of Cabarrus County Rocky River Regional WWTP Upgrade and Expansion to 34 mgd Phase 2 G. Project Requirements Page 3 B&V Project 130229.400 July 26, 2002 Phase 2 construction contractor mobilization areas are identified on the project drawings. B&V emphasized the requirements to maintain operation of existing facilities during the improvements. The oxygen plant in particular requires special consideration. Met-Lotepro will be of particular assistance to the contractor in planning the work. Jim Cox of MZt-Lotepro (770-614-9008) was identified as a potential contact. All bidders were reminded in considering their construction schedules for the project that B&V's resident engineer's overtime onsite in excess of 8 hours per day and 40 hours per week must be compensated at a rate of $100/hr. In response to question concerning potential work schedule of four 10-hour workdays, B&V agreed to amend the requirement to restrict compensation of resident overtime to any hours in excess of 40 hours per week. No compensation will be required for hours greater than 8 hours per day, if a total hours worked within the week is 40, provided all trades work the same hours per day. H. Questions and Responses B&V commented that some questions had been received via voicemail in the days prior to this conference. However, the terms of the bid documents require all questions to be submitted in writing and all bidders were reminded that this requirement would be enforced. Questions submitted by fax or via email will be acceptable. Questions and Responses from July 19, 2002, prebid conference: 1. Question: Four (4) concrete mixes are identified within the specifications. Which mix should be used? Response: Any of the four are acceptable. Each type varies based upon aggregate size and water content, thus, the contractor should consider which type is desired for the application and submit test results for approval. B&V noted that if test results for (AD2-23) BLACK & VEATCH INTERNATIONAL COMPANY PRE -BID CONFERENCE MINUTES Page 4 WSA of Cabarrus County B&V Project 130229.400 Rocky River Regional WWTP July 26, 2002 Upgrade and'Expansion to 34 mgd Phase 2 one of the four mixes was already available from the contractor's chosen mix supplier, that B&V would be able to consider the mix under the particulars of this previous test data. 2. Question: Will you consider waiving the shrinkage test for concrete? Response: No, because there is a water -containing structure involved. We need to minimize shrinkage cracks. 3. Question: Appendix to specification Section 11150 from Robert L. Carlson includes the specifics of the immersible pumps and drives. This appendix consists of a letter proposal dated December 14, 2001, identifying 6 percent sales tax and not the current state sales tax rate of 6.5 percent. In addition, the proposal states pricing is firm until December 31, 2002, yet B&V has indicated the contract Notice to Proceed date to the successful bidder may not occur until early 2003. Therefore, will the pricing for these pumps and drives remain in effect? Response: B&V will consult with Robert L. Carlson and issue revised allowance pricing as needed. 4. Question: Does Cabarrus County have a higher sales tax than 6.5 percent and if so, will it affect the Robert L. Carson sales price? Response: B&V will consult with Robert L. Carlson and include higher sales tax as needed in the revised allowance pricing. 5. Question: Should bids include all applicable taxes? Response: Yes. 6. Question: Can B&V clarify the extent of patching needed to the secondary clarifier bottoms as mentioned in specification Section 11435? Can B&V offer guidance on the thickness of pea gravel concrete or grout to be added? Response: B&V will clarify in Addendum 2. (AD2-24) BLACK & VEATCH INTERNATIONAL COMPANY PRE -BID CONFERENCE MINUTES WSA of Cabarrus County Rocky River Regional WWTP Upgrade and Expansion to 34 mgd Phase 2 Page 5 B&V Project 130229.400 July 26, 2002 7. Question: The drawings showing the Administration Building addition require new terrazzo tile to match existing. However, a specification is not offered describing the existing tile. Response: Addendum 2 will address. 8. Question: Specification Section 13225 describing flat aluminum covers to be added onto the existing gravity thickeners identifies a blower to maintain pressure in the space beneath the covers. Is the blower to be furnished under this section? Response: The blower is provided by the Odor Control System supplier. 9. Question: B&V was asked to clarify the provision of equipment to be furnished under the terms of the $55,000.00 allowance for computers? Response: WSACC will select the computer hardware to be purchased by the contractor from the allowance. The System Supplier will obtain any additional peripheral devices needed to be installed within these computers which WSACC's designated vendor will install. This will help to maintain warranty for the computers and devices as a system. 10. Question: Do the subcontractors have to provide minority and women -owned participation data at time of bid? , Response: The general contractor will need to coordinate with the subcontractors to ensure all needed forms and supporting documentation are complete in accordance with the contract documents. 11. Question: How many secondary clarifiers can be out of service at the same time? Response: B&V confirmed the restrictions identified in the Project Requirements Section 01015 will be enforced for only one secondary clarifier on each side of the plant to be removed from service concurrently. (A02-25) BLACK & VEATCH INTERNATIONAL COMPANY PRE -BID CONFERENCE MINUTES Page 6 WSA of Cabarrus County B&V Project 130229.400 Rocky River Regional WWTP July 26, 2002 Upgrade and Expansion to 34 mgd Phase 2 12. Question: Will the generator required by specification section ever be operated for peak shaving? If so, then the frequency of transfer between utility and generator power may justify changing the source -transfer switches of Section 16346 from "light -duty" (4,000 operations) and open -transition, to "heavy-duty" and closed - transition. Response: B&V will consult with WSACC and distribute any modifications by addendum. 13. Question: Will the coordination study performed during the current Rocky River Wastewater Treatment Plant Phase 1 Improvements Project be made available for the contractor on Phase 2? Response: A coordination study was not performed during the Phase 1 improvements. However, the fuse and breaker time -current characteristic curves provided as part of the Phase 1 Improvements submittals will be made available to the contractor under Phase. 2. 14. Question: The contract drawings show relief valves in the bottoms of each clarifier. Is groundwater at the plant site significant enough of a problem that the contractor should expect the relief valves to open? Response: Groundwater has not been a problem at the site in the past and WSACC frequently has a basin off-line and empty. 15. Question: Is an extension of the bid date past August 8, 2002, anticipated? Response: No. 16. Question: Can copies of the sign-up list of those attending this pre -bid meeting be made available prior to departure from the meeting? Response: Copies of the attendance list will be included as part of the meeting minutes within Addendum 2. (AD2-26) BLACK & VEATCH INTERNATIONAL COMPANY PRE -BID CONFERENCE MINUTES Page 7 WSA of Cabarrus County B&V Project 130229.400 Rocky River Regional WWTP July 26, 2002 Upgrade and Expansion to 34 mgd Phase 2 17. Question: Is funding for the Rocky River Wastewater Treatment Plant Phase 2 Improvements in place? Response: Yes. 18. Question: Who do we call to schedule site visit? Response: Lynn Bishop at 704-788-4164, ext 14. Keith Proffit closed the meeting. Several of the attendees, WSACC staff, and B&V staff toured the site following the meeting. RR2-1/svl Attachments: Pre -bid Conference Agenda. Attendance Sheet. Distribution: Attendees Plan Holders to Date (AD2-27) • BLACK & VEATCH 8520 Cliff Cameron Drive Black & Veatch International Company Suite 350 Charlotte, North Carolina 28269-0019 USA Tel: (704) 548-8461 Fax: (704) 548-8640 P Water and Sewer Authority of Cabarrus County Rocky River Regional WWTP Upgrade and Expansion to 34 mgd — Phase 2 Contract 3 PREBID CONFERENCE AGENDA July 19, 2002 10:00 A.M. A. Introductions/Sign-In Sheet B. Project History/Description C. Contract Documents 1. Specifications and Documents 2. Project Drawings. Note that Addendum 1 is bound in front of specification book. D. Other Data 1. The geotechnical report may be obtained. 2. As Built Drawings are available at plant. Need 48 hours notice. E. Instructions to Bidders 1. Schedule for Bid and Award. • Bid Opening: August 8, at 2:00 p.m. at this location. • Anticipate conditional award subject to CG&L approval at September 19 Board Meeting, NCDENR approval and NOA issued early November, and NTP in January. Note bids may be held for 90 days. Contract Time: 455 days Substantial Completion, 515 days Final Completion. building a word of difference- (AD2-28) Water and Sewer Authority of Cabarrus County Rocky River Regional WWTP Contract 3 Prebid Conference Agenda (continued) 2. Bid Requirements. • Bid forms (blue pages) must be filled out completely and bound in the specification book. • Bids are requested on a single prime basis only. • Three complete bids are necessary to open bids. • To be completed and included with Bid: Bid Form (00300); 5 percent Bid Bond; Questionnaire (00450); Instrumentation and Control system questionnaire (00452); Identification of minority business participation form along with Affidavit A, or Affidavit B (0459). Note that Affidavits C and of 00459 must be submitted by apparent successful bidder after bid. Substitute or "Or Equal" Items. Use only named manufacturers or suppliers. "Or - Equals" will be issued by Addendum. Must receive "or equal" applications by July 20. 3. Bid Form. • Acknowledge Addenda for No. 2 and higher. • Indicate work being bid under Item 4. Complete all blanks. • Allowances are listed. Don't forget to add these to your total. • Include price for alternatives. These are ADD alternatives. • Complete adjustment unit prices. • Provide names of General, Electrical, HVAC, and Plumbing subcontractors along with NC license number. • Include Experience Modification Rate for information. 4. Questionnaires. Name one manufacturer for each item. 5. MWBE Forms for compliance with Senate Bill 914. • Note that this is a federally funded project and must also comply with federal requirements for MWBEs. Bidder must make good faith effort to comply with both. (See page 00100-7) • WSACC requirements. • Affidavit C or D required from apparent successful bidder within 72 hours of notification. • Web site: www.ips.state.nc.us/ips/vendor/srchven.asp 6. List of Subcontractors —Within 10 days of bid from apparent successful bidder only. (AD2-29) Water and Sewer Authority of Cabarrus County Rocky River Regional WWTP Contract 3 Prebid Conference Agenda (continued) F. Contract Requirements 1. Executed Agreement within 15 days of NOA. 2. Performance and Payment Bonds within 15 days of NOA. 3. Certificates of Insurance within 15 days of NOA. G. SRF Requirements (see SRF-1 through SRF-25) 1. EEO Documentation within 10 days after bid opening (including subcontracts greater than $10,000). (SRF-3 through SRF-17) 2. Debarment/Suspension Certification (SRF-18). 3. Federal MBE Requirements (SRF-19). Goals are 8% minority and 5% women. H. Project Requirements 1. Will likely mobilize while Contract 2 contractors are still onsite (See sheet B2 for staging). 2. Note .provisions for Operation of Existing Facilities during construction beginning on page 01015-5. Note bold text on permit violation. Oxygen plant work. 3. Safety. Important to Owner. Note warning regarding high purity oxygen (01015-16). 4. Note Section on Overtime Work (00800-15). Contractor shall reimburse Owner for cost of overtime inspection. 5. Parking. Private vehicles are not allowed inside gate. 6. Site Cleanliness. Note page 01015-11 and page01500-8 regarding site cleanliness and patrolling and washing Breezy Lane. I. Project Drawings 1. Edited from large project. Only issued drawings pertinent to work under this phase. Not all work indicated is included under this contract. 2. Scope of Work indicated. Work not included sometimes crossed out or clouded or sometimes the work that is included is clouded with all other being excluded. Look at each sheet to understand work scope. 3. Include asphalt overlay per sheet B2, note 3. J. Addendum No. 2. Expect to issue Addendum No. 2 by end of next week (July 26). This will include minutes of this conference and further clarifications. K. Questions and Answers. (AD2-30) 0 N W Water and Sewer Authority of Cabarrus County Rocky River Regional Wastewater Treatment Plant Upgrade and Expansion to 34 mgd-Phase 2 Pre -Bid Conference Rocky River Regional WWTP Administration Building —July 19, 2002 ATTENDANCE NAME ORGANIZATION ADDRESS PHONE NUMBER v 20 Y- I M M1 J 110 4*,R!M- S ('x� z �i{x�3 y C a .« 2�z z�{ �� �t ��1-�' 3 97 1 i i� l.0 G � UGTI a,J 600 &-V o 2SrZr 7o i -afl� - 9a1 � PP Al t m 1� Id �C I-' AIJ- Ci�rl�r�raG 4 N5 C 1 1� �iY_tr I� 1 I p� J G G-� ���� ' J� - ��� a r ✓�Y ?j.�,��( /� ADAM--Z-6 �.lSot-( Cortsiec�C'r/oN Co 45V 14 2?3S jjErbetiorze ��.�-a oW Da 937 2 7 q L�IIC.LS 1-1-IAWC-A CONS-rPU4uno J 4(a %1FCN>j0 -a&,1-' Piet,) ; NoR-L rzo55 CAA 30012 7-70 P 0, Sox ia_3l .io1AJ. 3'7looa zla.3 -a83 -300 /O/G ort5/+-•+U Q�j-GCS i�( U� gY.54 Z.i 4,2,� K_7e�4 PO, F&JX is 100 a 19 - 2zo-'7 jsi�o A • C • %RNN GRAIN t Dc—N50 0t)rZ Ai"1 NC. 2-770q ata -22-o - IZ*3���X� WSACC Rocky River Regional WWTP Upgrade and Expansion to 34 mgd—Phase 2 130229 / 071902 Water and Sewer Authority of Cabarrus County Rocky River Regional Wastewater Treatment Plant Upgrade and Expansion to 34 mgd—Phase 2 Pre -Bid Conference Rocky River Regional WWTP Administration- Building —July 19, 2002 ATTENDANCE NAME ORGANIZATION ADDRESS PHONE NUMBER C'U l ECK !fie 0 l.ft C )� d p y CCb-45'fi cc), �? v� 113 z x I /*Q(- u,2 y fV _C- d S? (i gZ4 - �3z2 - 2 Y -513 8 n 'jZct' r3RcctcS/r«E /rjC ,Z> . e/'t to tl-F vL aid -7cv-.3L2'3._7-?„9 3 c -3-9 3 -7 3c i= Alte"�oY 7J=r �/(6 i3 (Oa�,�,C�,✓ G� vc 2%� E��dG�/.✓ L /� /zdJ�r'rlr�- C : if /��'�/1J Gr ? 7C Wit' �5 G• Z� �7 �� �.,� �r1 ,,/; _ -7'u IIJJ �Uere, ���Tess W C Co ►= V1n W 5 cc, � L� 194 -C yes N C_ E..,._ , WSACC Rocky River Regional WWTP Upgrade and Expansion to 34 mgd—Phase 2 130229 / 071902 Water and Sewer Authority of Cabarrus County Rocky River Regional Wastewater Treatment Plant Upgrade and Expansion to 34 mgd—Phase 2 Pre -Bid Conference Rocky River Regional WWTP Administration Building —July 19, 2002 ATTENDANCE NAME ORGANIZATION ADDRESS PHONE NUMBER I %� e,7 ;�/r'✓;: u'?ice-S�i /� e-^' ,•'' illVIe "?rz-,� `! 1 r0 r�5 `- WSACC Rocky River Regional WWTP Upgrade and Expansion to 34 mgd—Phase 2 130229 / 071902 Water and Sewer Authority of Cabarrus County Rocky River Regional Wastewater Treatment Plant Upgrade and Expansion to 34 mgd—Phase 2 Pre -Bid Conference Rocky River Regional WWTP Administration Building —July 19, 2002 ATTENDANCE NAME ORGANIZATION ADDRESS PHONE NUMBER 17 MO KC OTk e- I (f) 9 &,,_0690 WSACC Rocky River Regional WWTP Upgrade and Expansion to 34 rngd—Phase 2 130229 / 071902 Section 00300 BID FORM PROJECT IDENTIFICATION: Water and Sewer Authority of Cabarrus County, NC Contract 3—Rocky River Regional Wastewater Treatment Plant Upgrade and Expansion to 34 mgd, Phase 2 THIS .BID IS SUBMITTED TO: Water. and Sewer Authority of Cabarrus County, NC 6400 Breezy Lane Concord, North Carolina 28025 1. The undersigned Bidder proposes and agrees, if this Bid is accepted, to enter into an- agreement with Owner in the form included in the Contract. Documents to perform.and furnish all Work as specified or indicated in the Contract Documents within the specified time and for the amount indicated in this Bid and in accordance with the other terms and conditions of the Contract Documents. 2. Bidder accepts all of the terms and conditions of the Invitation to Bid and the Instructions to Bidders, including without limitation those dealing with the dispdsition of bid security. This Bid will remain subject to acceptance for 90 days after the day of bid opening. Bidder will sign and submit the Agreement with the ..Bonds and other documents required by the Bidding Documents within 15 days after the date of Owner's Notice of Award. 3.. In ..submitting this Bid, Bidder represents that: a. Bidder has examined copies of all the Bidding Documents and of the following Addenda (receipt of all which is hereby acknowledged): No. Dated No. Dated No. Dated No. Dated No. Dated (WSACC/RRRWWTP ) 00300 (Expansion to 34 mgd ) -1- (Phase 2 / 130229 ) (Addendum Nos. 1 & 2 ) (AD2-35 ) (37613 / 060702 ) b. Bidder has visited the site and become familiar with and satisfied itself as to the general, local, and site conditions that may affect cost, progress, performance, and furnishing of the Work. c. Bidder is familiar with and has satisfied itself as to all federal, state, and local laws and regulations that may affect cost, progress, performance, and furnishing of the Work. d. Bidder has carefully studied all reports of explorations and tests of subsurface conditions at or contiguous to the site and all drawings of physical conditions in or relating to existing surface or subsurface structures at or contiguous to the site (except underground facilities) which have been identified in the Supplementary Conditions as provided in Paragraph 4.02.A of the General Conditions. Bidder accepts the determination set forth in the Supplementary Conditions of the extent of the "technical data" contained in such reports and drawings upon which Bidder is entitled to rely as provided in Paragraph 4.02 of the General Conditions. Bidder acknowledges that such reports and drawings are not Contract Documents and may not be ..complete for Bidder's purposes. Bidder acknowledges that Owner and Engineer do not assume responsibility for the accuracy or completeness of information and data shown or indicated in the Bidding Documents with respect to underground facilities at or contiguous to the site. Bidder has obtained and carefully studied (or assumes responsibility for having done so) all such additional or supplementary examinations, investigations, explorations, tests, studies, and data concerning `.conditions (surface, subsurface, and underground facilities) at or contiguous to the site or otherwise which may affect cost, progress, .performance, or furnishing of the Work or which relate to any aspect of the means, methods, techniques, sequences, and procedures of construction to be employed by Bidder and safety precautions and programs incident thereto. Bidder does not consider that any additional examinations, investigations, explorations, tests, studies, or data are necessary for the determination of this Bid for performance and furnishing -of the Work in accordance with the times, price, and other terms and conditions of the Contract Documents. e. Bidder is aware of the general nature of Work to be performed by Owner and others at the site that relates to Work for which this Bid is submitted as indicated in the Contract Documents. f. Bidder has correlated the information known to Bidder, information and observations obtained from visits to the site, reports and drawings (wsACC/RRRWWTP ) 00300 :(Expansion to 34 mgd ) -2- (P.hase;2 / 130229 ) -(Addendum Nos. 1 & 2 ) (AD2-36 ) (37613 / 060702 ) identified in the Contract Documents, and all additional examinations, investigations, explorations, tests, studies, and data with the Contract Documents. g. Bidder has given Engineer written notice of all conflicts, errors, ambiguities, or discrepancies that Bidder has discovered in the Contract Documents and the written resolution thereof by Engineer is acceptable to, Bidder, and the Contract Documents are generally sufficient to indicate and convey understanding of all terms and conditions for performing and furnishing the Work for which this Bid is submitted. h. This Bid is genuine and not made in the interest of or on behalf of any undisclosed person, firm, or corporation and is not submitted in conformity with any agreement or rules of any group, association, organization, or corporation; Bidder has not directly or indirectly induced or solicited any other Bidder to submit a false or sham Bid; Bidder has not solicited or induced any person, firm, or corporation to refrain from bidding; and Bidder has not sought by collusion to obtain for itself any advantage over any other Bidder or over Owner. is Bidder is aware that mobilization cost shall be limited to 1 percent of the total contract amount per month and shall not exceed 3 percent of the total contract amount. 4. Bidder will complete the Work for the following prices: Allowances: ,Allowance amount of $665,964.00 $665,964.00 for. MP-1 and MP-4 with accessories. Allowance amount of $55,000.00 $ .55,000.00 for computer system hardware. Lump Sum Bids: Base Bid. $ Alternatives A and B: Not in Contract. Alternative C: Robbins & Myers Progressing $ Cavity Pumps in lieu of named manufacturer. Alternatives D through J: Not in Contract. (WSACC/RRRWWTP ) 00300 (Expansion to 34 mgd ) -3- (Phase 2 / 130229 ) (Addendum Nos. 1 & 2 ) '(37613`/ 060702 ) (AD2-37 ) Alternative K: Allen Bradley Programmable Logic $ Controllers in lieu of named manufacturer. Alternative L: Not in Contract. Alternative M: Westvaco Air Purification System $ in lieu of named manufacturer. Alternatives N through P: Not in Contract. Alternative Q: Caterpillar Engine -Generator $ System in lieu of named manufacturer. Alternative R: Wonderware Intouch Control $ System Application Software in lieu of named manufacturer. Alternative S: Rockwell -Automation RSView $ Control System Application Software in lieu of named manufacturer. Alternative T: Intellution iFix Control System Application software in lieu of named manufacturer. Alternative U: Milltronics Hydroranger Ultrasonic -Level Transmitter in lieu of named manufacturer. Alternative V: Hirschmann Ethernet Switches in lieu of named manufacturer. Alternative W: Hirschmann Fiber-optic Transceivers in lieu of named manufacturer. Alternative X: Endress & Hauser Submersible Level Transmitters in lieu of named manufacturer. .Alternative Y: Rebuild existing secondary clarifier drives. TOTAL BASE BID, ALLOWANCES, AND ALTERNATIVES (WSACC/RRRWWTP ) 00300 (Expansion to 34 mgd ) -4- (Phase 2`1 130229 ) (Addendum Nos. 1 & 2 ) (AD2-38 ) (37613 / 060702_ ) ;a E R 9 Adjustment Unit Price If the required quantities of the items listed below are increased or decreased beyond that indicated by Change Order, the Adjustment Unit Prices named shall apply to such increased or decreased quantities. The Owner reserves the right to reject any unreasonable unit price and to renegotiate a reasonable unit price. Base Bid Item Unit Price Quantity Undercutting and Compacted $ 50 cy Backfill per Section 02200, per cubic yard of undercut. -Undercutting and Granular Fill $ 50 cy per. Section 02200, per cubic yard of undercut. Spall Repair, per Detail A, $ 10 sf Sheet C4, per square foot of area repaired. The following items have been included in the Base Bid amount indicated above and are priced separately below for Owner's information: a: Umbrella Liability and Owner's $ Protective Liability Insurance in accordance with Article 5.04.E and 5.04.G of the Supplementary .'Conditions. b. Polyethylene wrap in accordance $ with Section 15061, paragraph 2.2. (WSACC/RRRWWTP ) 00300 -(Expansion to 34 mgd ) -5- (Phase 2'/ .130229 ) (Addendum Nos. 1 & 2 ) (AD2-39 ) (37613./ 060702 ) Bidder shall indicate below the names of the Subcontractors in accordance with NC PL 143-128. NC Name License No. General Electrical HVAC Plumbing .5. Bidder..agrees that the Work will be substantially completed within 455 days, and completed and ready for final payment in accordance with Paragraph 14.07 of the General Conditions within 515 days, after the commencement of Contract Times as defined in the General Conditions. 6. Communications concerning this Bid shall be sent to Bidder at the following address: 7: Theaerms used in this Bid which are defined in the General Conditions included as part of the Contract Documents, have the meanings assigned to there .in the General Conditions. 8..Contractor shall list his Experience Modification Rate (EMR) on the following blank: (WSA.CC/RRRWWTP ) 00300 (Expansion to 34 mgd ) -6- '(Phase 2 / 130229 ) (Addendum Nos. 1 & 2 ) (376131060702 ) (AD2-40) SIGNATURE OF BIDDER If an Individual By (WSACC/RRRWWTP (Expansion to 34 mgd ) . (Phase 21130229 ) .(Addendum Nos. 1 & 2 (37613 / 060702 Contractor's NC License Number License Expiration Date (signature of individual) 00300 -7- (AD2-41) R• 20 If a Corporation By (corporation name) 19 Section 03710 CONCRETE CRACK AND SPALL REPAIR PART 1 - GENERAL 1-1. SCOPE. This section covers the repair of concrete cracks, joints, and spalls as required to complete the Work. The Work covered by this section includes spalls that are located on the columns supporting MP-2 and MP-3 in the main pumping station. 1-2. SUBMITTALS. Specifications and data covering physical properties, mixes, application procedures, and curing procedures of the materials proposed shall be submitted in accordance with Section 01300, SUBMITTALS. Submittals shall include the approvals from the material manufacturer. 1-3. DELIVERY, STORAGE, AND HANDLING. All materials shall be delivered to the jobsite in original, unopened containers with labels intact. All materials shall be stored and handled in. accordance with the manufacturer's recommendations. PART 2 - PRODUCTS 2-1. PERFORMANCE AND DESIGN REQUIREMENTS. Unless otherwise specified or authorized, repairs shall conform to the requirements specified herein. Types of repairs not specified herein shall be as specified in other sections, as indicated on the Drawings, or, in the absence of any definite requirement, as recommended by the manufacturer's representative and subject to acceptance by the.Engineer.- 2-1.0.1. Epoxy Bonding Agent. An epoxy bonding agent shall be used in all areas where existing concrete will be in contact with freshly poured concrete. 2-2: ACCEPTABLE PRODUCTS. Repair products/materials shall be manufactured by the companies specified herein. Equivalent products of other manufacturers regularly producing high quality concrete repair products/materials and providing engineering field services may be furnished subject to review and acceptance by the Engineer. (WSACC/RRRWWTP ) 03710 (Expansion to 34 mgd ) -I- (Phase 2 / 130229 ) (Addendum No. 2 ) (AD2-44) (37613 / 072502 ) 2-3. MATERIALS. All materials, shall be as specified or as recommended by the manufacturer for temperature and, moisture conditions encountered. Epoxy Bonding Agent Structural, Pea Gravel Concrete PART 3 - EXECUTION Master Builders '.'Concresive Liquid LPL", Sika "Sikadur Hi -Mod Adhesive", PolySpec "TuffRez 101 or approved equal; moisture insensitive. - As specified in Section 03300, CAST -IN -PLACE CONCRETE. 3-1. PREPARATION. All surfaces around the spalls shall be free of objectionable substances and shall conform to'the requirements of the material manufacturer. Concrete to be repaired shall be cleaned by methods acceptable to the material manufacturer so that the cracks are free,of dirt, oil, grease, laitance, and other foreign matter. All loose and deteriorated existing concrete shall be removed down to sound materials. All concrete surfaces shall be checked for delamination to ensure that all concrete surfaces are sound. All edges shall be square cut to avoid feather edges. Any other preparation recommended by the material manufacturer shall be brought to the Engineer's attention and may be.incorporated into the Work if acceptable to the Engineer. Concrete surfaces in the area of a spall to be repaired shall be cleaned by wire brushing, abrading, or other acceptable methods. The bid quantities of spall repair work are indicated in the Contract Documents. If the actual repair work performed varies from the bid quantities, the Contract Price will be adjusted accordingly using the adjustment unit price quoted in the Bid for "Spall Repair, per square foot of area repaired". 3-1.01. Spall Repair. All loose, spalled concrete shall be removed to sound concrete, with edges cut square to avoid feathering. Surface preparation shall conform'to Chapter 9 _of ACI 301 and in accordance with the requirements of the, epoxy bonding agent manufacturer. Concrete shall be placed and cured in, accordance with Section 03300, CAST -IN -PLACE CONCRETE. (WSACC/RRRWWTP ) 03710 (Expansion to 34 mgd ) -2- (Phase 2 / 130229 ) (Addendum No. 2 ) (AD2-45 ) (37613'/ 072502 ) 3-2. APPLICATION. Concrete repair work shall be performed in accordance with the following requirements. 3-3. CLEANING. Work areas shall be cleaned each day in accordance with Section 01015, PROJECT REQUIREMENTS. Upon completion of the final cleanup, the Contractor shall restore all areas affected by the grouting procedures to their original condition, leaving no trace of material piles or other wasted materials. End of Section (WSACC/RRRWWTP ) 03710 (Expansion to 34 mgd ) -3- (Phase 2 / 130229 ) (Addendum No.2 ) (AD2-46) (37613 / 072502 ) -Section. 09455 TRADITIONAL TERRAZZO PART 1 - GENERAL 1-1. SCOPE. This section covers traditional terrazzo floor covering and bases. The terrazzo shall match the existing flooring in appearance and construction. Notify the Engineer immediately if these. specifications are not in agreement with the materials and construction of the existing floor. 1-2. SAMPLES. After color and pattern have been selected to match the existingfloor, a 36-inch by 24-inch sample showing the maximum range of color and pattern shall be submitted to the Engineer. A 6-inch sample of the precast base shall also be submitted. The sample shall match the existing color pattern as close as possible. Additional samples may be required to get an acceptable match. PART 2 - PRODUCTS 2-1. MATERIALS. Materials shall conform to the following: Portland Cement ASTM C-150, Type 1, gray. Sand Clean, free from organic matter; all sand shall pass No. 4 sieve: 90% shall pass No. 8 sieve: 30% shall pass No. 30 sieve; 5% permitted to pass No. 100 sieve. Percentages .are by weight. ASTM C-33. Terrazzo Of colors and composition as selected by the Engineer to match the existing terrazzo floor. (WSACC/RRRWWTP ) 09455 (Expansion to 34 mgd ) -1- (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072502 ) (AD2-47) Marble Chips Natural, sound, crushed marble chips without excessive flats or flakes. Colors and gradation of sizes to match the existing floor. Abrasion and impact resistant when tested in accordance with ASTM C 131-89 shall not exceed 40% loss. 24-hour absorption rate not to exceed 0.75%. Chips shall contain no deleterious or foreign matter. Dust content less than 1 % by weight. Divider Strips Divider Strips 14-gauge solid brass as manufactured by Rudel Floor Strip Company, or approved equal. Depth and style as required for type and thickness of terrazzo. Provide 1/4-inch wide exposed top. Comply with NTMA recommendations. Base Beads and Cove Base Match width, material, and color of Dividers divider strips. Expansion Joint .1/4-inch thick neoprene laminated to two strips of 16-gauge brass, as manufactured by Rudel Floor Strip Company, or approved equal. Curing Materials Terrazzo Cleaning Solution (WSACC/RRRWWTP . ) (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072502 ) 09455 -2- (AD2-48) Water, wet sand, or polyethylene sheeting. pH factor between 7 and 10, where applicable. Biodegradable and phosphate free. Terrazzo Sealing Solution Ph factor between 7 and 10, where applicable. Penetrating type specially prepared for use on terrazzo; flash point per ASTM D 56, 80 degrees F where applicable; U/L listed as "Slip Resistant", shall not discolor or amber. Wire Mesh 2-inch X 2-inch, ASTM A 185, 16-gauge'galvanized welded wire mesh. Isolation Membrane Precast Terrazzo Base ASTM D 2103 Type 13300, 4 mil. polyethylene sheeting or ASTM D226, 15-pound unperforated roofing felt. Comply with NTMA Specifications and recommendations for fabrication of precast terrazzo. Reinforce all precast terrazzo units. Match color and pattern of cast -in - place work. 2-2. COLOR AND PATTERN. Colors and pattern will be selected from color plates or samples submitted by the Contractor. The pattern shall consist of multiple colors, with marble chips of several colors in a colored resin background between divider strips as indicated on the Drawings. Color and pattern shall match as close as possible the existing flooring. PART 3 - EXECUTION 3-1. APPLICATION. Terrazzo flooring and base shall be installed and finished by skilled applicators who have been trained and experienced in the application of terrazzo flooring. Methods of installation and equipment shall be in accordance with the recommendations 'of the manufacturer of the materials, the National Terrazzo and Mosaic Association, and the following requirements. (WSACC/RRRWWTP ) 09455 (Expansion to 34 mgd ) -3- (Phase 2 / 130229 ) (Addendum No. 2 ) AD2-49 ) (37613 / 072502 ) 3-1.01. Preparation of Concrete Surfaces. Concrete slabs shall have a smooth level finish. Clean the concrete floor thoroughly of mortar droppings, wood chips and other debris. The surface of the structural slab must have no points of support to destroy the function of the sand bead. 3-1.02. Preparation of Surfaces. Cover the structural slab with a 1/4-inch bed of dry sand, over which lay a separation membrane of Kraft paper, felt, or polyethylene. Lap paper 6 inches on the sides and on the ends. 3-1.03. Mortar Underbed. Mix the underbed in the proportions of one part Portland cement and four parts coarse screened sand by volume and sufficient water to provide workability at as low a slump as possible. Spread the mixture evenly and bring to a level 1/2-inch below the finished floor grade. Underbed shall be reinforced with welded wire mesh galvanized steel reinforcement in accordance with the National Terrazzo & Mosaic Association Specifications. Lap reinforcement edges at least 2 squares. While the underbed is still plastic, install divider strips and space similar to the existing flooring. Provide an expansion joint between the new and existing floor, between the new floor and the precast base to be mounted on the existing wall, and elsewhere as required by field conditions. Trowel firmly along edges. 3-1.04. Placing Terrazzo. Saturate underbed with water. Place terrazzo mixture in panels formed by divider strips and trowel mixture to top of strips. Seeding of additional marble chips is optional. Roll and compact surface until all excess cement and water has been extracted. Trowel to a dense uniform flat surface disclosing lines of divider strips. 3-1.05. Curing. After completing placement of terrazzo and composition has sufficiently set, cover with water, wet sand or polyethylene sheeting. Cure until topping develops sufficient strength to prevent lifting or pulling of terrazzo chips during grinding. 3-1.06. Finishing. Rough grind with 24 or finer grit stones or with comparable diamond plates. Follow initial grind with 80 or finer grit stones. Cleanse floor with clean water and rinse. Remove excess rinse water and machine or hand -apply grout, taking care to fill voids. Grout cure may be left on terrazzo until all heavy and messy work on Project is completed. Fine grind with 80 or finer grit stones until all grout is removed from surface. Upon completion, terrazzo shall show a minimum of 70 percent marble chips. (WSACC/RRRWWTP ) 09455 (Expansion to 34 mgd ) -4- (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072502 ) (AD2-50) 3-1.07. Cleaninq and Sealing. Wash all surfaces with a neutral cleaner. Rinse with clean water and allow surface to dry. Apply sealer in accordance with manufacturer's directions. 3-1.08. Precast Terrazzo. Precast terrazzo bases shall be installed as per the manufacturer's recommendations and to match the existing bases. The base on the existing brick wall shall be supported by the wall and allow the terrazzo floor to move without damaging the base. .3-2. PROTECTION AND FINAL CLEANING. The Contractor shall protect adjacent. work during application of terrazzo and the completed floor surface during subsequent construction operations. Areas that are subject to traffic or over which materials or equipment are to be moved shall be temporarily covered with durable nonstaining paper; such as St. Regis "Seekure", or otherwise adequately protected. Just before final inspection, all surfaces with terrazzo finish shall be mopped clean with water and mild detergent, rinsed, and dried. End of Section (WSACC/RRRWWTP ) 09455 (Expansion to 34 mgd ) -5- (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072502 ) (AD2-5.1) Section 15105 GATE VALVE ACTUATORS PART 1 - GENERAL 1-1. SCOPE. This section covers four gate valve actuators for installation on existing 36-inch and 48-inch diameter gate valves in the main pumping station as indicated on the Drawings. 1-2. GENERAL REQUIREMENTS. 1-2.01. General Equipment Stipulations. The General Equipment Stipulations shall apply to all equipment furnished under this section. 1-2.02. Governing Standard. Except as modified or supplemented herein, all gate valve electric actuators shall conform to the applicable requirements of ANSI/AWWA C540. 1-2.03. Power Supply. Power supply to equipment will be 480 volts, 60 Hz, three phase. 1-2.04. Permanent Number Plates. Each gate valve that is modified shall be provided with a permanent plastic or metal number plate as specified in Section 10400, IDENTIFYING DEVICES. The name assigned to each valve shall be the valve number indicated in the schedule at the end of this section. The location of number plates and the method of fastening shall be acceptable to the Engineer. 1-3. SUBMITTALS. Complete drawings, details, and specifications covering the actuators shall be submitted in accordance with Section 01300, SUBMITTALS. Included in the submittal shall be drawings by the actuator manufacturer to indicate the position of the valve actuator and valve shaft. The drawings shall include separate wiring diagrams for each electrically operated or controlled valve and the electrical control equipment. Each drawing shall be identified with the valve number or name as specified in this section. When requested by the Engineer, certified copies of the results of all tests as required by Section 6 of ANSI/AWWA C540, together with an affidavit of compliance as indicated in Section 1.7 of C540, shall be furnished to the Engineer before the actuators are shipped. (WSACC/RRRWWTP ) 15105 (Expansion to 34 mgd ) -I- (Phase 2 / 130229 ) (Addendum No. 2 ) (AD2-52) (37613 / 072502 ) PART 2 - PRODUCTS 2-1. MATERIALS. Except as modified or supplemented herein, materials used in the manufacture of actuators shall conform to the requirements of ANSI/AWWA C540. Shop Coatings Rust -Inhibitive Primer Universal type; Ameron "Amercoat 180 Synthetic Resin Coating" or Carboline "Kop-Coat 340 Gold Primer". 2-2. VALVE ACTUATORS. Valve actuators shall be provided, installed, and adjusted by Contractor. Actuator mounting arrangements shall facilitate operation and maintenance and shall be as indicatedon the Drawings or directed by the Engineer. Prior to submittal of shop drawing and engineering data, actuator manufacturer shall field verify type of connection required to existing valve stem. Any adapter pieces required for connection of new actuator to existing valve stem shall be provided by the actuator manufacturer. 2-3. ;Electric Actuators. Electric actuators shall be multi -turn type and shall be Auma "SAP7.1" through "SAP.48.1", EIM "Series 2000/M2CP", or Rotork "IQ Range" with "Type IB" gearbox, or approved equal. The rate of opening should be approximately 12 inches per minute.. Each electric actuator shall be, furnished complete with a motor, gearing, handwheel, limit and torque switches, lubricants, heating elements, wiring, and terminals. Each actuator shall be constructed'as a self -_contained unit with a submersible housing and shall be integrally assembled on the applicable valve by Contractor. The housing of actuators shall be cast iron. . Actuators designed for submersible service shall be designed to prevent the entrance of water when submerged 20 feet for 72 hours and/or when submerged 'for 50 feet for 24 hours. Actuators shall be tested and certified to meet the requirements of IP68: Actuator motors may be mounted horizontally adjacent or vertically above the . reduction gearing as required to fit within the space available. The manufacturer shall verify sufficient space is available to accommodate mounting arrangement. (WSACC/RRRWWTP ) 15105 (Expansion to 34 mgd ) -2- (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 /'072502 ) (AD2-53 ) ., All gearing shall be either oil bath or grease lubricated. If grease lubrication is used, in no case shall motors be mounted vertically below the gearing. 2-3.01. Motors. Motors shall be totally enclosed, high torque design made expressly for valve actuator service, capable of operating the valve under full differential pressure for a complete open -close and reverse cycle of travel at least twice in immediate succession without overheating. Motors shall be designed in accordance with NEMA standards and shall operate successfully at any voltage within 10 percent'above or below rated voltage. Motor bearings shall be permanently lubricated. Valves Nos. GV-E101, GV-E103, GV-E105, and GV-E107 shall be provided with motors rated 460 volts, 60 Hz, 3 phase. 2-3.02. Power Gearing. Power gearing shall consist of hardened steel spur or helical gears and alloy bronze or hardened steel worm gear, all suitably lubricated, designed for 100 percent overload, and effectively sealed against entrance of foreign matter. Steel gears shall be hardened to at least 350 Brinell. Gearing shall be designed to be self-locking so that actuation of a torque switch by a torque overload condition will not allow the actuator to restart until the torque overload has been eliminated. Planetary or cycloidal gearing or aluminum, mild steel, or nonmetallic gears will not be acceptable. 2-3.03. Handwheel Mechanism. The handwheel shall not rotate during motor operation. During handwheel operation the motor shall not.affect the actuator operation. The actuator shall be responsive to electrical power and control at all times and, when under electrical control, shall instantly disengage the hand - wheel. The handwheel shall rotate counterclockwise to open the valve. An arrow indicating the opening direction and the word "Open" shall be cast on the handwheel. The force required to operate the handwheel shall not exceed 80 pounds. 2-3.04. Torque Switches. Torque and thrust loads in both closing and opening directions shall be limited by torque limit switches. Each torque switch shall be provided with a micrometer adjustment and reference setting indicator. The adjustment shall permit a variation of approximately 40 percent in torque setting. Switches shall have a rating of not less than 6 amperes at 120 volts ac and 0.5 ampere at 115 volts dc. 2-3.05. Limit Switches. Each multi -turn electric actuator shall be designed to be readily field adaptable for four limit switch assemblies. Each switch assembly shall consist of at least three separate limit switches, shall be operated by the driving mechanism, and shall be independently adjustable to trip at any point at and between the fully open and fully closed valve positions. (WSACC/RRRWWTP ) 15105 (Expansion to 34 mgd ) -3- (Phase 2 / 130229 ) (Addendum No. 2 ) (AD2-54 ) (37613 / 072502 ) All switches shall have an inductive contact rating of not less than 6 amperes at 120 volts ac, 3 amperes at 240 volts ac, 1.5 amperes at 480 volts ac, and 0.5 ampere at 115 volts dc. Actuators for Valves Nos. GV-E101, GV-E103, GV-E105, and GV-E107 shall be furnished with three limit switch assemblies. 2-3.06. Heating Elements. Space heating elements shall be provided to prevent condensation in the motor and limit switch housing. Heating elements shall be rated 120 volts ac. Heaters shall be continuously energized. 2-3.07. Terminal Facilities. Terminal .facilities for connection to motor leads, limit switches, and heating elements shall be provided in a readily accessible and separately sealed terminal compartment. Each terminal compartment shall have at least two openings for external electrical conduits, each sized for 1 'inch conduit. Each.terminal compartment shall be large enough to allow easy routing and termination of fifteen 12 AWG conductors. 2-3.08. Controller. Each valve shall be furnished with a reversing controller located inside the actuator housing. The controller shall be equipped with the following: a. A motor overload protective device in each phase. b. A space heater element rated 120 volts ac, sized to be continuously energized for prevention of condensation within the controller enclosure c. A circuit breaker type disconnect. d. A control power transformer with fused secondary with volt-ampere capacity suitable for starter control plus continuous service to space heater elements in motor housing, limit switch compartment, and controller enclosure. e. A terminal block with connectors for all external controls. All leads from the actuator motor and limit switch assembly shall be routed to terminal connectionsin the controller for external connections to all other control devices. Reversing controllers shall be both mechanically and electrically interlocked and provided with. the necessary direct -operated auxiliary contacts for required interlocking and control. (WSACC/RRRWWTP ) 15105 (Expansion to 34 mgd ) -4- (Phase 2 / 130229 ) (Addendum No. 2 ) (AD2-55) (37613 / 072502 ) 9 Valve controllers shall be expressly selected for long life and reliable, maintenance -free service under rugged service conditions. 2-3.09. Stem Covers. Actuator manufacturer shall provide new stem covers for each electric actuator if necessary. Stem covers shall be constructed of transparent plastic pipe and shall be furnished with an end cap, condensation vents, and a clear mylar position - indicating tape. The marking tape shall be adhesive backed and shall be permanently marked and calibrated in feet and inches. The tape shall be field applied to the stem cover and shall be so positioned that the height of the valve will be indicated by reference to the top of the stem. 2-4. POSITION INDICATORS. Unless otherwise specified, each valve shall be provided, with a position indicator to display the position of the disc. Each valve actuator shall have a valve disc position indicator mounted on the end of the valve shaft. A disc position indicator shall also be provided on each operating stand or the actuator mounted thereon. 2-5. SHOP PAINTING. All interior and exterior ferrous metal surfaces, except finished surfaces, bearing surfaces, and stainless steel components of accessories shall be shop painted for corrosion protection. The following surfaces shall be painted: Actuators and Accessories Rust -inhibitive primer. Interior coatings shall comply with AWWA C550 and shall be free of holidays. The total dry film thickness of shop -applied coatings shall be not less than: Type of Coating Rust -Inhibitive Primer PART 3 - EXECUTION Dry Film Thickness 3 mils 3-1. INSTALLATION. Actuators shall be installed on existing gate valves with extension bonnet as indicated on the Drawings. Existing valves are "Model No. 002" as manufactured by American Darling. The existing electric actuators are Limitorque "Model HMB-1" on the 36-inch gate valves and Limitorque "Model HMB-2" on the 48-inch gate valves. The existing electric actuators shall be removed and replaced with the new electric actuators. Prior to (WSACC/RRRWWTP ) 15105 (Expansion to 34 mgd ) -5- (Phase 2 / 130229 ) (Addendum No. 2 ) (37613 / 072502 ) (AD2-5.6 acceptance of actuator by the Owner, the actuator manufacturer/supplier shall submit a written report to the Engineer certifying that the valve and actuator have been inspected and adjusted and are suitable for the service conditions set forth herein. 3-2. GATE VALVE SCHEDULE. Minimum Maximum Actuator Valve No.(') Size (Inches Stem Stem Diameter Inches Pitch & Lead Differential Pressure (psi) Type of New Actuator Torque Capability(Z) (ft-lbs) GV-E101 48 OS&Y 3.5 1/2 & 1/2 90 Electric 698 GV-E103 36 OS&Y 2.75 112 & 1/2 90 Electric 382 GV-E105 36 OS&Y 2.75 1/2 & 1/2 33 Electric 382 GV-E107 48 OS&Y 3.5 1/2 & 1/2 33 Electric 698 (1) Valves are existing. New electric actuators are to be provided for each valve. (2) The manufacturer's rated torque capacity for each gate valve actuator shall be at least equal to the actuator torque. capability specified herein. End of Section (WSACC/RRRWWTP ) 15105 (Expansion to 34 mgd ) -6- (Phase 2 / 130229 ) (Addendum No. 2 ) (AD2-57) (37613 / 072502 ) t CD 3 C3 Ln Ln O O O O O O O O Q a: LL (AD2-58) PP7Nt�AT��,4 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality an Sl Y•y Y4 August 2, 2002 Mr. John C. Murdock, III, Executive Director Water & Sewer Authority of Cabarrus County AUG 0 6 2002 232 Davidson Highway P.O. Box 428 Concord, North Carolina 28027 a Y d SUBJECT: Water & Sewer Authority of Cabarrus County (WSACC) Rocky River Regional Wastewater Treatment Plant Upgrade - Phase 2 Approval of Addendum No. 3 SRF No. CS370382-19 Cabarrus County Dear Mr. Murdock: Reference is made to Addendum No. 3, received August 2, 2002, from Black & Veatch for revisions to the subject project. The proposed addendum, as described in the attachment, has been reviewed by this office and is hereby approved and eligible for Revolving Loan funding in accordance with the loan offer and conditions thereof. The approval of this addendum does not constitute any. change in the amount of your funding for this project. It is the responsibility of the recipient and the consulting engineer to insure that the project plan documents are in compliance with Amended N.C.G.S. 133-3 (ratified July 13, 1993). The administrative review and approval of addenda do not imply approval of a restrictive specification for bidding purposes; nor is it an authorization for noncompetitive procurement actions. Adequate time must be allowed for the potential bidders and this office to receive and act on addenda prior to the receipt of bids for subject project. A copy of the approved addendum is attached for your files, and one (1) copy retained for our files. AT." Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 Customer Service E-Mail Address www.nccgl.net FAX (919) 715-6229 1 800 623-748 -2 - Should you have any, questions regarding this matter, please contact Mr. Ken Pohlig, P.E., at (919) 715-6221. Attachment kp:nw cc: Sincerely, q� a Cecil G. Madden, Jr., P. E., Szp rwisor Design Management Unit Construction Grants & Loans Section Black & Veatch (H. Keith Proffit, P.E.) DWQ Mooresville Regional Office Daniel Blaisdell, P.E. Valerie Lancaster Cecil G. Madden, Jr., P.E. Ken, Pohlig, P.E. Amy Simes, P.E. SRF WATER AND SEWER AUTHORITYly, OF CABARRUS COUNTY, NORTH CAROLINA tff 81 ROCKY RIVER REGIONAL WWTP UPGRADE AND EXPANSION TO.34 MGD - PHASE 2 SRF NO. CS 370382-19 ADDENDUM NO. 3. A. SCOPE. This Addendum No. 3 consists of pages AD3-1 through AD34 and covers the following additions and changes to the Specifications and Drawings. B. SPECIFICATIONS. 1. Section 00020 - INVITATION TO BID Page 1. In the first paragraph, change the Bid Date from "August 8, 2002" to read "August 15, 2002". Time and location remain the same. 2. Section 00100 - INSTRUCTIONS TO BIDDERS Page 7, Paragraph 11.02. Add the following sentence to the end of this paragraph: "The cash allowances as,listed in Section 01015, PROJECT REQUIREMENTS, are included as separate line items in the Bid Form." 3. Section 004507 QUESTIONNAIRE Page 2, Item 12. Add an "*" to this item after "...System" Page 2, Item 13. Add the following note below Item 13: "*This includes the Air Purification Unit specified in Section 15500, Paragraph 2-4.18 and the Air Purification Units added by Addendum No. 2 to Section 13570, Paragraph 2-1.06." AV'E0 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DIVISION OF WATER QUALITY (WSACC/RRRWWTP ) AD3-1 (Expansion to 34 mgd ) DATE. 1711` U3+ CL".).70oz (Phase 2 / 130229 ) ) ` (Addendum No. 3 ) / oJiGl, (37613 / 080102 ) 4. Section 01630 - PIPELINE SCHEDULE Page 3, Paragraph 7. Add the following row to the schedule: "36 RAS Buried DIP No" 5. Section 02200 - EARTHWORK Figure 1-2202. Revise the figure number from "1-02202" to 1-02200". 6. Section 09900 - PAINTING Page 17, Paragraph 3-7.01. Delete the subparagraph at top of page beginning "Dewatered sludge bunker..." and ending with "...Epoxy enamel (one finish coat)" and replace with the following: "Dewatered sludge bunker exterior, Epoxy enamel (one including exposed screw shaft and finish coat)" spur gear, supports, and miscellaneous - metals. 7. Section 11350 - PACKAGED ODOR CONTROL SYSTEM Page 8, Paragraph 2-3. Add "Cor/Pro Inc.," before "or approved equal". 8. Section 11435 SECONDARY CLARIFIER MODIFICATIONS Page 6, Paragraph 2-6.05. Add the following sentence to the end of the paragraph: "Contractor is advised that this will require removal of the clarifier bridge/walkway." Page 8, Paragraph 3-1. Add the following subparagraph before the first full paragraph beginning "For bidding purposes...": "Prior to application of the concrete or grout, the surfaces shall be properly prepared and cleaned by wire brushing, abrading, ' pressure washing, or other acceptable: method to the satisfaction of the Engineer followed by drying as appropriate." (WSACC/RRRWWTP ) (Expansion to 34 mgd ' ) (Phase 2 / 130M ) (Addendum No. 3 ) (37613 / 080102 ) AD3-2 9. Section 11727 - LIQUID CHEMICAL FEED SYSTEMS Page 7, Paragraph 2-4.01. In the second paragraph after the second sentence beginning "The mixer shall be 3-inch.:.", add the following sentence: "The mixer shall be sized to blend 50 gpm of chemical with 50 gpm of water." 10. Section 11750 - LIVE BOTTOM BUNKERS Page 2, Paragraph 1-2.08. In the last paragraph beginning "The interior...", add the following between the words "interior" and "of "and exterior" Page 5, Paragraph 2-4. Add the following after "Screw Shafts": "and Spur Gears" Page 7, Paragraph 2-5.03. Add the following sentence to the end of the first subparagraph beginning "Screws shall be...": "A new spur gear shall be supplied with each screw conveyor." Page 8, Paragraph 2-6.01. Delete the first sentence and replace it with the following: "Existing drive assemblies, including motor with adjustable frequency drive, speed reducer, and associated drive gearing and chains, along with the safety guard shall be reused. The tail end drive sprocket and chains shall be replaced (if necessary) to accommodate the new spur gears driving the screws." Page 8, Paragraph 2-6.03. Add the following sentence to the end of the paragraph: "The driven sprocket shall be new to accommodate larger shaft diameter." Page 11, Paragraph 3-2.02. In listing of "Bunker installation assistance" and "Startup assistance", revise the portion in parentheses to read "(1 trip per bunker)". (WSACC/RRRWWTP ) AD3-3 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 3 ) (37613 / 080102 ) 11. Section 12625 - LABORATORY FURNITURE' Page 1, Paragraph 1-2. In the first paragraph after the first sentence beginning "Except as otherwise...", add the following sentence: "The catalog numbers were taken from Kewaunee's catalog No. WM-21." 12. Section 13209 - HIGH -DENSITY POLYETHYLENE STORAGE TANK Page 5, Paragraph 2-5.04. Delete the third sentence beginning "Handrails shall be provided..." and replace it with the following sentence: "A 42-inch high handrail shall be provided around the perimeter of the tank." 13. Section 13210 - STEEL STORAGE TANKS Page 5, Paragraph 2-5.03. Delete the third sentence beginning "A 42-inch high handrail:.." and replace it with the following sentence: "A 42-inch high handrail shall be provided around the perimeter of the tank." 14. .Section 15060 - MISCELLANEOUS PIPING Page 28, Paragraph 3-10.16. Insert "(CRW)" between the words "waste" and "and". 15. Section 15061 - DUCTILE IRON PIPE Page 2, Paragraph 2-2. Under the "Fittings" listing, add the following after will be acceptable": "and special shapes may be required as indicated on the Drawings Revise "14 Inches and Smaller" to read "14 Inches and Larger". C. DRAWINGS. 1. Sheet A5. Add a cloud around each of the secondary clarifiers to indicate that the modifications work is a part of this Project. (WSACC/RRRWWTP ) AD3-4 (Expansion to 34 mgd ) (Phase 2 / 130229 ) (Addendum No. 3 ) (37613 / 080102 ) 2. Sheet B2, B4, B6, and B8. Add a cloud around each of the secondary clarifiers to indicate that the modifications work is a part of this Project. 3. Sheet BSA. Revise all blind flange symbols on buried piping to the cap or plug symbol. 4. Sheet SBR1. Add the following sentence to the end of NOTE 9: "THE WALL PANELS WERE MANUFACTURED BY H. H. ROBERTSON COMPANY." 5. Sheet 09. Mark through Detail E and indicate it is not a part of this contract. D. ACKNOWLEDGEMENT BY BIDDER. Bidder shall acknowledge receipt of this Addendum No. 3 in the space provided on the -Bid Form. August 1, 2002 Black & Veatch International Company (WSACC/RRRWWTP ) AD3-5 (Expansion to 34 mgd } (Phase 2 / 130229 ) (Addendum No. 3 ) (37613 / 080102 ) 0 N Michael F. Easley, Governor William G.-Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality August 2, 2002 OFFICE Mr. John C. Murdock, Executive Director AUG 0 6 2002 Water and Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026-0428 SUBJECT: Approval - Coldwater Creek Parallel Interceptor Phase It Water and Sewer Authority of Cabarrus County 201 Facilities Plan Amendment and Engineering Amendment Project No. CS370382-18 Dear Mr. Murdock: The Construction Grants and Loans Section of the Division of Water Quality has completed its review of the Coldwater Creek Interceptor Amendment to the Water and Sewer Authority of Cabarrus County (WSACC) 201 Facilities Plan and the subsequent Engineering Amendment to the project. The project consists of the construction of an interceptor to parallel the existing Coldwater Creek Interceptor including 728 linear feet (l.f.) of 24-inch line, 2,628 l.f. of 30-inch line, and 25,628 l.f. of 36-inch line. The subject Coldwater Creek Parallel Interceptor Phase II Amendment to the WSACC 201 Facilities Plan and the subsequent Engineering Amendment to the project are hereby approved. If you have any questions concerning this matter, please contact Mr. Larry Horton, P.E. of our staff at (919) 715-6225. Sincerely, cc: Sandra L. Tripp, P. E., Camp Dresser & McKee �VtT� "'rj', =e isv lile�Reg�onal�O�ff�er Daniel Blaisdell, P. E. PMB/DMU/FEU/SRF hief i Loans Section Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 CuNCEIENR stomer Service E-Mail Address www.nccgi.net FAX (919) 715-6229 1 800 623-7748 ,1 \. - \ ',�.y. _ �_ �_ 7 t �� o� pG CID D 'C i LaJlcy, VVYCIIIUI William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality NC_ ADEPT. OF Fs•�yir„�.a�nar��� June 14, 2002 JUN 2 0 2002 Mr. John C. Murdock, Chairman Water and Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026-0428';Yt SUBJECT: Coldwater Creek Parallel Interceptor, Phase II Water and Sewer Authority of Cabarrus County 201 Facilities Plan Amendment of May 17, 2002 Project No. CS370382-18 Dear Mr. Murdock: The Construction Grants and Loans Section (CG&L) of the Division of Water Quality is in receipt of Sandra Tripp, P.E. of Camp Dresser & McKee's letter of May 17, 2002 requesting a revision to the size of the proposed interceptor lines in WSACC's Coldwater Creek 201 Facilities Plan. The size of the lines would increase one size from 30-inch, 24-inch, and 18-inch to 36-inch, 30-inch, and 24-inch, respectively. An engineering amendment to the plan should be submitted to include a justification for the revision, a description of the amendment and a revised project cost. It does not appear that this amendment will necessitate recirculation to departmental environmental reviewers; hence, only three copies of the amendment should be submitted at this time. Justification for the revision should be based on CG&L's design criteria. Upon receipt of the engineering amendment, we will complete our review of the project. If you have any questions concerning this matter, please contact me at (919) 715-6225 or Mr. Rob Brown of our staff at (919) 715-6213. S/icerely, K. Lawrence orton, III, P.E., Supervisor Facilities Ev'aluation Unit cc: Sandra L. Tripp, P.E., Camp Dresser and McKee WE-* 000eS mil i e ' ear- MI Op � B-1 Daniel Blaisdell, P.E. PMB/DMU/FEU/SRF 14CDENR Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 Customer Service E-Mail Address www.nccgl.net FAX (919) 715-6229 1 800 623-7748 ���� T Michael F. Easley, Governor & William G. Ross Jr., Secretary 47 North Carolina Department of Environment and Natural Resources y Alan W.'Klimek, P.E. Director Division of Water Quality OF Ct4�fIROf MSNT AN'Ti V!A i LIRAL RESOURCES June 18, 2002 OFFICE Mr. John C. Murdock, III, Executive Director JUN 1 9 2002 Water & Sewer Authority of Cabarrus County 232 Davidson Highway P.O. Box 428 Concord, North Carolina 28027 SUBJECT: Dear Mr. Murdock: Water & Sewer Authority of Cabarrus County (WSACC) Rocky River Regional Wastewater Treatment Plant Upgrade - Phase 2 Authorization to Construct ATC No. 0036269ACC SRF No. CS370382-19 Cabarrus County A letter of request for Authorization to Construct was received May 15, 2002 by the Division, and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the construction of modifications to the existing 24 MGD Rocky River Regional Wastewater Treatment Plant with discharge of treated wastewater into the Rocky River in the Yadkin -Pee Dee River Basin. This authorization results in no increase in design or permitted capacity and is awarded for the construction of the following specific modifications: Improvements to the main pumping station, including replacement of two 17,500 gpm, 620 Hp pumps and adjustable frequency drives, replacement of valve actuators, construction of an electrical room with HVAC and air purification system, and power supply replacement; modifications to the secondary clarifiers and return activated sludge flow control capability; WAS flow metering capability, and WAS wetwell level indication; addition of covers for the existing gravity thickeners, and liquid sludge truck unloading capability; addition of pump and replacement valves in the thickened sludge pumping station No. 1; additions to the administration building; replacement of the two dewatered sludge bunkers, including live bottom screw conveyors; a new odor control/alkalinity feed facility; a new 1,960 kW diesel engine generator; several backflow preventer stations; addition of a CCTV system and replacement of the front gate card reader, intercom, and gate electric actuator; addition of a new PLC -based WWTP control system; associated sitework, yard piping and erosion control. Ni`VEN. Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 Customer Service E-Mail Address wwri.nccgl.net FAX (919) 715-6229 1 800 623-748 This Authorization to Construct is issued in accordance with Part III, Paragraph A of NPDES Permit No. NC0036269 issued March 4, 1998, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0036269. The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the North Carolina Division of Water Quality. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Mooresville Regional Office, telephone number (704) 663-1699, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an on site inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m., Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to Cecil G. Madden, Jr., P.E., Construction Grants & Loans Section, DWQ / DENR, 1633 Mail Service Center, Raleigh, NC 27699-1633. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of T15A:8G.0202. The ORC of the facility must visit each Class I facility at least weekly and each Class 11,111 and IV facility at least daily, excluding weekends and holidays, must properly manage the facility, must document daily operation and maintenance of the facility, and must comply with all other conditions of T15A:8G.0202. A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. 2 During the construction of the proposed additions/modifications, the permittee shall continue to properly maintain and operate the existing wastewater treatment facilities at all times, and in such a manner, as necessary to comply with the effluent limits specified in the NPDES Permit. You are reminded that it is mandatory for the project to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and when applicable, the North Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractor's responsibilities shall be in complying with these Acts. Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee to an enforcement action by the Division of Water Quality in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. One (1) set of approved plans and specifications is being forwarded to you. If you have any questions or need additional information, please contact Cecil G. Madden, Jr., P.E. at telephone number (919) 715-6203. Sincerel , Alan W. Klimek, P.E. kp:nw cc: Black & Veatch (Attn: H. Keith Proffit, P.E.) Cabarrus County Health Department ,Afobresville Regional Office, Water Quality Section Technical Assistance and Certification Unit Daniel Blaisdell, P.E. Dave Goodrich, NPDES Permitting Unit Cecil G. Madden, Jr., P.E. Ken Pohlig, P.E. SRF 3 Authorization to Construct ATC No. 0036269ACC Water & Sewer Authority of Cabarrus County (WSACC) Rocky River Regional Wastewater Treatment Plant Upgrade - Phase 2 ENGINEER'S CERTIFICATION I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically/weekly/full time) the construction of the modifications and improvements to the Rocky River WWTP, located off NC SR1151 on Breezy Lane in Cabarrus County for the Water & Sewer Authority of Cabarrus County, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following construction: Improvements to the main pumping station, including replacement of two 17,500 gpm, 620 Hp pumps and adjustable frequency drives, replacement of valve actuators, construction of an electrical room with HVAC and air purification system, and power supply replacement; modifications to the secondary clarifiers and return activated sludge flow control capability; WAS flow metering capability, and WAS wetwell level indication; addition of covers for the existing gravity thickeners, and liquid sludge truck unloading capability; addition of pump and replacement valves in the thickened sludge pumping station No. 1; additions to the administration building; replacement of the two dewatered sludge bunkers, including live bottom screw conveyors; a new odor control/alkalinity feed facility; a new 1,960 kW diesel engine generator; several backflow preventer stations; addition of a CCTV system and replacement of the front gate card reader, intercom, and gate electric actuator; addition of a new PLC -based WWTP control system; associated sitework, yard piping and erosion control. I certify that the construction of the above referenced project was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Date Registration No. Mail this Certification to: Cecil G. Madden, Jr., P.E. Construction Grants & Loans DENR/DWQ 1633 Mail Service Center Raleigh, NC 27699-1633 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources �0- G Alan W. Klimek, P.E. Director r Division of Water Quality June 18, 2002 Mr. John C. Murdock, III, Executive Director JUN 1 9 2002 Water & Sewer Authority of Cabarrus County al 232 Davidson Highway P.O. Box 428 Concord, North Carolina 28027� byK G �; t���j iv , SUBJECT: Water & Sewer Authority of Cabarrus County (WSACC) Rocky River Regional Wastewater Treatment Plant Upgrade - Phase 2 Approval of the Plans and Specifications & Addendum No. 1 SRF No. CS370382-19 Cabarrus County Dear Mr. Murdock: The review for completeness and adequacy of the project construction plans and specifications has been concluded by the Construction Grants & Loans Section of the North Carolina Division of Water Quality. Additionally, reference is made to Addendum No. 1, received June 13, 2002, from Black & Veatch International Company, for revisions to the subject project. Therefore, said plan documents and Addendum No. 1 are hereby approved. Eligibility for Revolving Loan funding is determined as follows: Eligible Modifications to the existing 24 MGD Rocky River Regional Wastewater Treatment Plant with no increase in capacity to consist of the following: Improvements to the main pumping station, including replacement of two 17,500 gpm, 620 Hp pumps and adjustable frequency drives, replacement of valve actuators, construction of an electrical room with HVAC and air purification system, and power supply replacement; modifications to the secondary clarifiers and return activated sludge flow control capability; WAS flow metering capability, and WAS wetwell level indication; addition of covers for the existing gravity thickeners, and liquid sludge truck unloading capability; addition of pump and replacement valves in the thickened sludge pumping station No. 1; additions to the administration building; replacement of the two dewatered sludge bunkers, including live bottom screw conveyors; a new odor control/alkalinity feed facility; a new 1,960 kW diesel engine generator; several backflow preventer stations; addition of a CCTV system and replacement of the front gate card reader, intercom, and gate electric actuator; addition of a new PLC -based WWTP control system; associated sitework, yard piping and erosion control. N" DENR Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 Customer Service E-Mail Address www.occgl_net FAX (919) 715-6229 1 800 623-748 Non Eligible Any costs associated with Alternatives A through X (purchasing equipment from a specified manufacturer) above the base bids. Issuance of this approval letter does not imply availability of funding. In the event that received bids exceed the amount established through the funding offer and local funds are not adequate to award contract(s), it will be necessary to consider all alternatives including redesign, re -advertising, and rebidding. Neither the State nor Federal Government, or any of its departments, agencies or employees is or will be a party to the invitation to bids, addenda, any resulting contracts or contract negotiations/changes. If the Recipient does not maintain the court sanctioned schedules which extended the compliance date for complying with the final effluent limits established in the NPDES Permit, project costs incurred will not be eligible for Revolving Loan payments. Your project is subject to the one-year performance certification requirements. By this, you are required on the date one year after the completion of construction and initial operation of the subject treatment facilities, to certify, based on your consultant engineer's advisement, whether or not such treatment works meet the design performance, specifications and the permit conditions and effluent limitations. In accordance with the Federal Regulations, the Recipient is required to assure compliance with the OSHA safety regulations on the subject project. In complying with this regulatory responsibility, the Recipient should, by letter, invite the Training Officer, Education Training and Technical Assistance Unit, NC OSHA Division, 4 W. Edenton Street, Raleigh, NC 27601 (telephone 919/807-2890), to participate in the Preconstruction Conference to assure that proper emphasis is given on understanding and adhering to the OSHA regulations. It is the responsibility of the Recipient and the consulting engineer to insure that the project plan documents are in compliance with Amended N. C. G. S. 133-3 (ratified July 13, 1993). The administrative review and approval of these plans and specifications, and any subsequent addenda or change order, do not imply approval of a restrictive specification for bidding purposes; nor is it an authorization for noncompetitive procurement actions. Any addenda to be issued for subject project plans and specifications must be submitted by the Recipient, such that adequate time is allowed for review/approval action by the State and for subsequent bidder action prior to receipt of bids. 2 It is mandatory for project facilities to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and, when applicable, the North Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractors' responsibilities shall be in complying with these Acts. Prior to entering into any contract(s) for construction, the recipient must have obtained all applicable project Permits from the State, including an Authorization to Construct and/or Non - Discharge Permit. While rejection of all bids is possible, such action may be taken only with prior State concurrence and only for good cause. A goal of 8% of the contract price is established for Minority Business Enterprise (MBE) participation in this project, and a goal of 5% of the contract price is established for Women's Business Enterprise (WBE) participation in this project. The Recipient and Bidders shall make a good faith effort to assure that MBE's and WBE's are utilized, when possible, as sources of goods and services. The good faith effort must include the following affirmative steps: (a) including small, minority, and women's businesses on solicitation lists; (b) assuring that small, minority, and women's businesses are solicited whenever they are potential sources; (c) dividing total requirements, when economically feasible, into small tasks or quantities to permit maximum participation by small, minority, and women's businesses; (d) establishing delivery schedules, and (e) using the services of the Small Business Administration and the Minority Business Development Agency of the U.S. Department of Commerce. Please note that the solicitation efforts should include documentable follow up phone calls. The Recipient shall comply with the provisions of 40 CFR, Part 7, Subpart C - Discrimination Prohibited on the Basis of Handicap. Attached is one (1) copy of the Project Review and Cost Summary (Authority to Award) which is to be completed within 21 days after bids have been received, and submitted to the State for review. Upon review and approval of this information, the State will authorize the Recipient to make the proposed award. Do not proceed with construction until the Authorization -to -Award package and the EEO and MBE documentation/certification have been reviewed, and you are in receipt of our approval, if a Federal loan is desired for project construction. Two (2) copies of any change order must be promptly submitted by the Recipient to the State. If additional information is requested by the State, a response is required within two (2) weeks or the change order will be returned without further or final action. 3 AA One (1) set of the final approved plans and specifications will be forwarded to you. One (1) set of plans and specifications identical to the approved set must be available at the project site at all times. Upon completion of the project construction, the Recipient shall submit a letter confirming that the project has been constructed in accordance with the plans and specifications approved by the State. "As -built" plans will need to be submitted with any changes clearly documented on the plans if the above confirmation cannot be made. If there are any questions concerning this matter, please do not hesitate to contact Mr. Cecil G. Madden, Jr., P. E. at (919) 715-6203. Attachment kp:nw cc: Black & Veatch (H. Keith Proffit, P.E.) DWQ Mooresville Regional Office Daniel Blaisdell, P.E. Valerie Lancaster Cecil G. Madden, Jr., P.E. Ken Pohlig, P.E. Amy Simes, P.E. OSHA Training Officer, Les Kafel CN SRF Sincerely ohn R. Blowe, .E., Chief Construction Grants & Loans Section —.1— , . —siey, uovernor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Gregory J. Thorpe, Ph.D. Acting Director Division of Water Quality _r; May 14, 2002 Mr. John C. Murdock, lII, Executive Director m � Water and Sewer Authority of Cabarrus County Post Office Box 426 Concord, North Carolina 28026-0428 {{ g yg TJ SUBJECT: Water and Sewer Authority of Cabarrus County Cold Water Creek Parallel Interceptor Phase II Project No. CS370382-18 A review of the plans and specifications for the Cold Water Creek Improvements project has been completed by the Construction Grants and Loans Section. The comments resulting from this review are being transmitted directly to your engineer for clarification and resolution; a copy is attached for your reference. Our Goal is to approve the plans and specifications as soon as possible. A thorough and timely response is necessary in order to accomplish this goal. Upon receipt of satisfactory responses from your engineer to our comments, the review of the plan documents will be completed. If you have any questions concerning this matter, please do not hesitate to contact Mr. Salam Murtada, P.E., the State Project Review Engineer, at (919) 715-6219. Sincerely, /l Cecil G.'Madden, Jr., P.E., S{i ervisor Design Management Unit Construction Grants and Loans Section SM/dr Attachments cc: Camp Dresser & Mckee (Sandra L. Tripp, P.E.) IMQ.00�esvie ' e >>oia offc- Amy Simes, P.E. Dan Blasidell, P.E. Cecil G. Madden, Jr., P.E. Salam Murtada, P.E. SRG Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-%00 w Mail Address ww.nccgl.net Customer Service FAX (919) 715.6229 1 800 623-77Q May 14, 2002 WSACC Cold Water Creek Parallel Interceptor Plans and Specifications Review Comments General: 1. Please provide the following documents: a. DOT Encroachment Agreement - Copies of the DOT Encroachment Agreement letters were not included in the submittal. b. Provide a copy of the Sedimentation and Erosion Control Permit from the Division of Land Quality or a letter from them stating that no permit is required for this project. C. For all stream crossings, provide a copy of the 401 Water Quality Certification, an Army Corps of Engineer's 404 Permit, or provide a letter from the Corps stating that none is required for this project. d. An approval letter from the North Carolina Wildlife Resources Commission addressing the concerns raised by Ron Linville in his memorandum dated November 2, 2001. A copy of the letter is attached. e. An approval letter from the North Carolina Department of Cultural Resources addressing the concerns raised by David Brook in his letter dated October 16, 1998. A copy of the letter is attached. g. Encroachment Agreement Letter from the AT&T Company. h. Encroachment Agreement Letter from Duke Power Company. 2. Provide an updated cost estimate. 3. The contract documents that we review should include the following items: a. Payment Bond b. Performance Bond C. Notice of Award d. Notice to Proceed C. Change Order Form 4. The Notice of Award and Notice to Proceed should have places for the signatures of the Contractor and the Local Government's Authorized Representative. The Consulting "IN Engineer's signature is not considered an acceptable alternative for the signature of the Authorized Representative. 5. Please be advised that Senate Bill 914 was ratified by the General Assembly on December 6, 2001. This Bill makes several significant modifications to N.C.G.S. 143-128. Bidding requirements have changed for projects that are advertised after January 1, 2002. The documents must be revised to address the new MBE and Dispute Resolution requirements. Advise how each of the applicable questions in the attached Senate Bill 914 Checklist has been addressed. Attached are five forms that the State Construction Office requires to be inserted in all of their projects. Use of these forms will address many of the concerns raised in our Senate Bill 914 Checklist. Please insert these and advise the contractors to complete them in accordance with the instructions. 6. Provide a notice of the pre -bid meeting for prospective bidders. 7. The information from a reasonable subsurface investigation must be made available to the contractor. If not included in the specifications, the specifications must advise where a copy of the report can be observed. 8. If funding is desired, all addenda should be submitted to our office for review and approval prior to opening of bids. Contractors should have all addenda at least seven days prior to bid opening. 9. Approval of all "or equals" must be by addenda prior to receipt of bids. 10. All construction easements, permanent easements, and rights -of -way must be shown on the plans. 11. Any private or public water supply source, including wells, any WS-I waters, or Class I or Class II impounded reservoirs used as a source for drinking water within 100 feet of the project must be shown on the plans. 12. Any waters Classified WS-II, WS-III, B, SA, ORW, HQW, or SB within 50 feet of the project must be shown on the plans. 13. Show all wells within the vicinity of the project. 14. If sewers are within a 100-foot radius of a well, then D.I.P. should be used with joints tested to drinking water standards. 15. If DIP is used within a 100-foot radius of a well, it must not be any closer than 50 feet to a public well, nor any closer than 25 feet to a private well. 2 16. Manholes, air release valves, and valve boxes are not to be located within a 100-foot radius of a well. 17. If abandonment of the well is chosen by the local government, then provide documentation/certification, signed by each affected homeowner, stating that they understand their well must be abandoned. 18. When abandonment of a well is chosen by the local government, provide an alternative analysis that justifies the abandonment of each well. 19. If well abandonment is chosen, the GW-30 form, "Well Abandonment Record", must be included in the specifications. The well must be abandoned by a North Carolina certified well driller in accordance with 15A NCAC 2C, Well Construction Standards. The Well Abandonment form must be completed and submitted to the Division of Water Quality Groundwater Section within 30 days of abandonment. The GW-30 form and other information related to groundwater requirements can be downloaded from the following web site: http://gw.ehnr.state.nc.us. 20. All existing utilities should be shown on plans and in the profiles. 21. Confirm that all mitigative measures required by other permits and environmental assessments have been incorporated in the plans and specifications. Provide a summary of those measures in your written response. 22. Advise if there are gas stations in the vicinity of the proposed project. If yes, then an investigation should be performed on the soils and groundwater to determine if they are petroleum contaminated. When the contamination exists, plans and specifications must address how the contaminated soils and groundwater must be handled. All materials used in petroleum -contaminated soils need to be compatible with petroleum. 23. If petroleum -contaminated soils are found, then other routes must be considered. Advise what routes were considered and provide basis for the route chosen. 24. Mobilization, if allowed, should not exceed 3% total and should not exceed 1 % per month. 25. Insert the attached SRF special conditions. 26. Complete and return the attached SRF Checklist. Plans Review Comments: General: When specifying the type of geotechnical fabric in the RIPRAP detail in several locations on the plans, it appears that a sole brand/manufacturer was specified. Please note that, in 3 accordance with N.C.G.S. 133-3 and the policy of the Construction Grants and Loans Section, the engineer must either identify three manufacturers who can meet the performance requirements, or establish a base bid with three manufacturers, and identify a preferred piece of equipment as an alternate bid item. The Owner can then select the least cost of the base bids, or the least cost of the alternate bids, even if the alternate bid is more expensive than the base bid. Grant eligibility is limited to the least cost alternative. Attached is a copy of the legislation and the Construction Grants and Loans Section's policy regarding N.C.G.S. 133-3 2. Please show and label the roads and access to the construction site clearly on the sheets throughout the length of the proposed sewer construction. 3. Please label all Anti -Seep Collars in the elevation profile of the whole length of sewer. 4. Please show the permanent and construction easements clearly on the sheet and verify if they are adequate for the sewer construction. 5. For all bank restorations, RIPRAP construction and stream crossing, please provide a copy of the 401 Water Quality Certification to make sure that the activities are conducted in concurrence with the requirements of Section 401. 6. Concerning the warning of danger from high voltage due to the power line, please list the safety precautions needed to be taken in the specifications or plans. 7. The "Notes" shown on the right side of each plan sheet appear to indicate that the sediment and erosion control features will be determined after the bid is awarded. Please show those features in the plans prior to bidding. Advise how erosion control work will be handled in the bid form. Please show location of the service connections from the existing sewer, residential buildings, and other construction features on the adjoining properties. 9. An item in the Notes on several sheets states, "at the crossing of branch sewer, either support the existing sewer by steel beam support system designed by the contractor's professional engineer, or remove existing sewer, bypass pump flow, and replace sewer with new equal sewer." Please indicate how the cost of this item will be handled in the bid. 10. Several manholes appear to be separated by a distance exceeding 425 feet. Please provide documentation that the owner has the capability to perform routine cleaning and maintenance on sewer segments located between manholes separated at distances greater than 425 feet. 11. We strongly suggest that the manhole inlet be at least 0.1 foot above the manhole outlet. However, several manhole inlets and outlets'appear to have the same invert elevation. 11 "NN Please consider meeting the 0.1 foot separation distance between the manhole inlet and outlet. 12. Clearly delineate the wetlands on the plan sheets and show any required mitigative measures. Sheet I (Title): 1. Please list the State Revolving Fund (SRF) number beneath the title. 2. Please include the North Arrow on the vicinity map. Sheet C-1: Please clarify if you intend to install Anti -Seep Collars on the sewer segment shown on this sheet. Confirm that all the required Anti -Seep Collars are shown throughout the plans. Sheet C-2. It appears from the topography that surface water run-off might occur in the vicinity of Manhole #17 and Manhole #18 due to the steep slopes. Please confirm that surface water run-off will not flood the construction area near Station 51+58.35 and Station 54+07.00 by providing calculations. If overland flow will occur and impede the construction efforts, advise and show on plans, how surface water will be diverted. Sheet C-3: Please advise if the rip rap shown between the existing Manhold #012417 and Manhole #011378 is proposed as part of this project. If the rip rap is part of this project, please indicate its significance to the proposed project. 2. Please advise if surface water run-off is a potential problem to the sewer construction in the vicinity of Manhole 422. Please confirm that the potential water run-off will not flood the construction area by providing calculations. If overland flow is a problem, advise and show on plans how it will be appropriately diverted. Sheet C-4: Please advise if surface water run-off is a potential problem to the sewer construction coming from the property of Thomas F. Beane, by providing calculations. If surface water run-off is a problem, advise and show on plans what diversion measures will be taken. Sheet C-5: 5 Concerning the 100 feet AT&T Right -of -Way, please provide an Encroachment Agreement from the AT&T company allowing for sewer crossing. Sheet C-6: Please describe the existing condition of the access road to be restored following sewer construction. Clearly define the location/limits of the access road. 2. Please show in the profile the 12-inch water line as it crosses the sewer near the existing telephone manhole on the south side of NC Highways. Please advise if the sewer construction will interfere with the existing telephone line and manhole. Please label the location of the manhole and phone line in the profile. 4. Item Seven of the Notes states that three light poles shall be removed, replaced and . restored during interceptor installation for at least two days. Please state if the contractor shall be responsible in coordinating this activity with the Electrical utility Company. Provide profiles of the 18-inch connector sewers throughout the project. Sheet C-7: Regarding the new gate installation here and throughout the project, please address why new gates are needed in lieu of reinstalling the existing gates. Typically the cost of the new gates would be considered not eligible for funding. Sheet C-10 It appears that surface water run-off might flood the construction area between manholes MH44 and MH45. Please verify through calculations if surface water run-off is a potential problem and indicate in the plans what diversion measures will have to be taken. Sheet C-16: Advise if casing from STA. 254+80 to STA. 255+83 is to be installed by open cut. 2. Identify the diameter of the casing pipe. 3. Advise the contractor of any mitigative measures that are required for the stream crossing. Sheet C-17: Please advise and show through calculations if surface water run-off near manhole MH69 is a potential problem to the construction area. If surface water run-off is a problem, indicate on the plans the diversion measures to be taken. R Sheet C-18: 1. Advise why the stream -bank restoration from STA. 270+20 to STA. 271+70 is required. This work will likely not be eligible for funding. 2. Provide a site specific 401-Water Quality Certification for the proposed stream restoration. Sheet C-20: 1. Provide the site specific 401-Water Quality Certification for the proposed permanent stream crossing. 2. Provide stormwater calculations that justify the size of the two 72-inch RCP pipes. 3. Provide basis for building the permanent stream crossing. Sheet C-21: 1. The sewer expansion appears to be crossing the 200 feet Duke Power right-of-way. Please provide an Encroachment Letter from Duke Power Company. Also, advise what precautions should be taken to ensure the safety of the workers. 2. Advise how casing is installed from STA. 312+54 to STA. 313+74. 3. Identify diameter of casing pipe. 4. Advise the contractor of any mitigative measures that are required for the stream crossing. Sheet C-22: 1. Please advise and show through calculations if surface water run-off near manhole MH87 is a potential problem to the construction area. If surface water run-off is a problem, indicate on the plans the diversion measures to be taken. Sheet C-23: 1. Advise how casings for stream crossings in profiles A, B, and C are to be installed. 2. Identify the size of the casings for stream crossings in profiles A, B and C. 3. Advise contractor of any mitigative measures that are required associated with the three stream crossings. 4. Identify flood elevation in the vicinity of STA. 344+07. 7 Sheet C-24: "NN 1. Confirm with copy of Water Quality Certification that all conditions of the certification are being met by the proposed stream crossing details. Sheet C-25: 1. Advise how the contractor is to find the manholes to rehabilitate. Provide a map that shows their location. 2. In the Diversion Structure Detail, the vent should be at least one foot above the 100-year flood elevation. Please confirm. 3. The piezometer in the Diversion Structure should have a water -tight cap. 4. Advise how the water level in the piezometer will be measured. 5. Provide new manhole detail. 6. Provide a Drop Manhole detail. Sheet C-26: 1. Please provide a plan view of the Anti -Seep Collar. 2. The 401 Water Quality Certification conditions require that the distance between the sewer invert and the top of the compacted fill, be at least 18 inches and not 12 inches as shown. Please address. 3. Please specify that the concrete fill used in the Anti -Seep Collar shall be Class-B concrete fill, as required by Item 16 of WQC#3374 of the 401 requirements. 4. Provide all sedimentation and erosion control details. Specifications Review Comments: Bid Form: 1. The 8-inch sewer shown in the plans is not listed in the bid form. 2. According to the bid form, the 30-inch sewer is 24,939 feet, which is approximately 754 feet less than the length of sewer shown in the plans. Please address the take -off. 3. According to the bid form, the 27-inch sewer is 2,708 feet, which is approximately 40 feet less than the length of sewer shown in the plans. Please address the take -off. V4. According to bid form, the 18-inch sewer is 1,328 feet, which is approximately 15 feet less than the length of sewer shown in the plans. Please address the take -off. 5. Advise if any manholes must have water -tight lids. Advise where vented and water -tight manholes are required. 6. On page BF-10, item 50 of Contracts A and B specifies the removal and replacement of a 12-inch branch sewer at Manhole 426. The plans show that the subject sewer is 8-inches. Please correct. 7. On page BF-7, item 24 of Contracts A & B and item 20 of Contract B specify that the tributary crossing at Station 298+07 is for a 27-inch sewer. The plans show that the sewer is 30-inches. Please correct. It appears some erosion control measures are addressed in the bid forms while others are not. We suggest that a bid item should be provided for each type measure to be used with a quantity take -off, or that none of them be itemized but require their costs to be covered in the unit price for pipe. 9. The bid form specifies that only 13 Anti -Seep Collars would be used, quantity of which appears to be considerably less than the expected quantity of Anti -Seep Collars specified in the plans. Please address. 10. Provision of a contingency in the construction contract as a line item in the bid is not eligible and should be removed from the construction contract. All changes in quantities or costs must be handled through changes in the contract. The contingency amount is to be an excess amount in the budget, which is available to address changes in the contract. Typically, we limit our participation to 5% of the bid amount on eligible construction costs. Section 02270 "Erosion and Sediment Control". 1. Please include specifications for Anti -Seep Collars verifying that their installation conforms with the 401 Water Quality Certification requirements. Section 02325 "Sewer Construction in Casings" In item 1.01(F), it is stated that the Contractor will obtain all the necessary Encroachment Agreements for proposed sewer crossings at public roads and railroads. Please note that the Encroachment Agreements must be obtained by the owner prior to project approval. Please remove this requirement from the contractor. 2. In item 1.02(B), it is stated that the contractor shall engage the services of a N.C. Professional Engineer to design or verify the structural design of each trenched and untrenched system. We expect the design of these structures to be completed by the 0 engineer prior to our approval and advertisement for bids. Please remove this requirement from the contractor. 3. In item 2.01(C)(6), only one brand of,geo-textile fabric is specified. Please note that, in accordance with N.C.G.S. 133-3 and the policy of the Construction Grants and Loans Section, the engineer must either identify three manufacturers that can meet the performance requirements, or establish a base bid with three manufacturers, and identify a preferred piece of equipment as an alternate bid item. The Owner can then select the least cost of the base bids, or the least cost of the alternate bids, even if the alternate bid is more expensive than the base bid. SRF funding eligibility is limited to the least cost alternative. 4. In item 2.01(C)(9), it is stated that the structural calculations and member sizing of the steel ribs and wood lagging shall be provided by a N.C. Professional Engineer and included in the submittal. We expect the design of these structures to be completed by the engineer prior to our approval and advertisement for bids. Please remove this requirement from the contractor. Section 02940 "Abandonment of Wells": Please include language stating that a GW-30 form, "Well Abandonment Record", must be submitted to the Division of Water Quality, Groundwater Section, telephone number (919) 733-3221, within 30 days from completion of abandonment, and a copy should be submitted to the owner. Please note that the well must be abandoned by acertified well driller in accordance with 15A NCAC 2C, "Well Construction Standards." The Well Abandonment form and other information related to groundwater requirements can be downloaded from the following web site: http://gw.ehnr.state.nc.us. Section 02220 "Work in Railroad Rights -of -way ": 1. Please advise where this section applies to this project. If it does not apply, then remove it from the documents. If it does apply, then make the location clear on the plans. 2. Furthermore, if it does apply, then the construction details of the Encroachment Agreement must be addressed in the specification. 10 "NI Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Gregory J. Thorpe, Ph.D. °C DEPT.r Acting Director 6iviSidn;ifj Wate,;Qality �PiL7rze- .. ...�..: , May 3, 2002 Mr. John C. Murdock, Executive Director MAY 0 % 2002 Water & Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026-0428 y SUBJECT: Approval of Engineering Amendment Rocky River Regional Wastewater Treatment Plant Water and Sewer Authority of Cabarrus County 201 Facilities Plan - Project No. CS370382-15 Dear Mr. Murdock: The Construction Grants and Loans Section of the Division of Water Quality has completed its review of the Rocky River Wastewater Treatment Plant Engineering Amendment to the Water and Sewer Authority of Cabarrus County 201 Facilities Plan. The project consists of revising the scope of the Phase 2 Project to include moving the Administrative Building addition from Phase 3 to Phase 2; moving improvements to front gate security from Phase 3 to Phase 2; deleting the proposed two 900 kW generators and adding one 2000 kW generator; deleting the engine -generator building and adding a waterproof structure; and the replacement of the existing steel plates in the dewatered sludge bunker with stainless steel plates. - The subject Engineering Amendment to the Rocky River WWTP portion of the WSACC 201 Facilities Plan is hereby approved. If you have any questions concerning this matter, please contact Mr. Larry Horton, P.E. of our staff at (919) 715-6225. Sincerely, OB�l owe, P.E., Chief Construction Grants & Loans Section . fS cc: Gary R. Talmage, P.E., Black & Veatch, (Charlotte) Mooresville Regional Office_ Daniel Blaisdell, P.E. DMU/FEU/SRF/PMB INY NCUEN action Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-69M Customer Service ;s www.nccgl.net FAX (919) 715-6229 1 800 623-7748 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources O�Y. Cqr Y� is Gregory J. Thorpe, Ph.D. Acting Director JC DEPT. „"2�, a Division of Water Quality Apri129, 2002 Mr. John C. Murdock, III, Executive Director Water & Sewer Authority of Cabarrus County P. O. Box 428 Concord, North Carolina 28026-0428 Dear Mr. Murdock: 4 i MAY 0 i 2002 k' SUBJECT: Water & Sewer Authority of Cabarrus County Rocky River Regional Wastewater Treatment Plant Upgrade and Expansion to 34 MGD, Phase I Project No. CS370382-15 Interim Inspection An interim inspection for the federally funded portion of the subject project was performed by the Construction Inspection Unit of the Construction Grants and Loans Section on April 15, 2002. This inspection was conducted in conjunction with the monthly progress meeting. Please note that our inspection report covers both loan administration and construction. A copy of the inspection report is attached for your records. If you or your engineer have any questions regarding this inspection, please contact me at (919) 715-6204. Sincerely, t� (14oseph E. Martin, Jr., P.E. Construction Inspection Unit Construction Grants and Loans Section JEM/nw Enclosure cc: Black & Veatch - Charlotte Mr. Van Rowell, P.E., WSACC Utilities System Engineer Mr. Jay Shive, WSACC Facilities Operations Director ✓DWQ Mooresville Regional Office PMB/CIU/SRF Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 E-Mail Address www.nccgl.net FAX (919) 715-6229 Customer Service 1 800 623-7748 CONSTRUCTION GRANTS AND LOANS SECTION WATER AND SEWER AUTHORITY OF CABARRUS COUNTY ROCKY RIVER REGIONAL WASTEWATER TREATMENT PLANT UPGRADE AND EXPANSION TO 34 MGD - PHASE 1 PROJECT NO. CS370382-15 INTERIM INSPECTION REPORT I. LOAN ADMINISTRATION A. SRF LOAN The original loan offer in the amount of $5,900,165 is for the upgrade and expansion of the Rocky River Regional Wastewater Treatment Plant to 34 MGD- Phase 1 project. The loan is for 20 years at 2.55% interest. The interest will begin accruing on the original_ contract completion date of April 9, 2003. B. LOAN PAYMENTS SRF Date of Last Request - 4/4/02 Payment No.1 Total Approved to date-$1,947,394 Disbursement requested - 1,988,307 Total Disbursement: $1,947,394 in letter dated 4/19/02; request reduced non -eligible miscellaneous request and unapproved change order for Section 1 General Contractor. C. GENERAL Description of Work: Phase 1 modifications to the'existing 24 MGD Rocky River Regional Wastewater Treatment Plant to consist of the following: Eligible • improvements to the main pumping station; including structural rehabilitation of the building, HVAC replacement, replacement of one adjustable frequency drive, new monorail and concrete crack repair; • improvements to the high purity oxygen activated -sludge (HPOAS) system and oxygen supply system; • associated site work, yard piping and erosion control; • HPOAS basin cleaning and grit removal (Alternate O); and removal from storage and disposal of spare -mixers (Alternate P). Non -Eligible Any costs associated with Alternatives A through N, (purchasing equipment from a specified manufacturer), are above the base bids. Page 2 II. CONSTRUCTION ADMINISTRATION A. CONTRACT - SECTION 1 GENERAL CONTRACTOR Name - State Utility Contractors Address - P. O. Box 5019, Monroe, NC 28111-5019 Original Contract Amount - $3,231,300 Eligible Contract Amount $3,231,300 Amount Based on Latest Change Order - $3,251,693.96 (thru CO. No.1) Current Loan Eligible Contract Amount - No Change Contract Description - General Construction Superintendent at Site - Jimmy Coore Date of NTP - 1/14/02 Contract Time - 390 CDs Substantial Completion 450 CDs Final Completion Original Completion Date - 4/9/03 Current Completion Date - Same Current Loan Eligible Contract Time Period - Same Scheduled % Complete - 20% Actual % Complete - 13% as per Pay Application No.3 for work completed through March 2002. This Pay Application request was in the amount of $174,074.30. CHANGE ORDER UPDATE Response or Time No. Approval Date Amount (Days) Remarks 1 Received 4/17/02 $20,393.96 0 Change Order No.I includes four (4) items: removal of footer/wall at the main pump station garage area, installation of garage floor slab, credit on elevator demolition, and reimbursement for building permit costs. The cost of the building permit will not be SRF eligible. B. CONTRACT - SECTION 2 ELECTRICAL CONTRACTOR Name - ANECO Electrical Construction, Inc. Address - 1600 Cross Beam Drive, Charlotte, NC 28217 Original Contract Amount - $547,000 Original Eligible Amount $547,000 Amount Based on Latest Change Order - None Current Loan Eligible Contract Amount - None Superintendent at Site - Gene Cash Date of NTP - 1/14/02 Contract Time - 390 CDs Substantial Completion 450 CDs Final Completion Original Completion Date - 4/9/03 Current Completion Date - Same Current Loan Eligible Contract Time Period - Same Page 3 Scheduled % Complete - 20% Actual % Complete - No pay requests submitted to date, but has mobilized and performed electrical work. The A/E approval of this contractor's Schedule of Values has just been issued. CHANGE ORDER UPDATE Response or Time No. Approval Date Amount (Days) Remarks Pending: PLC manufacturer change, consolidation of gas analyzers, change from XHHW wire to THHN stranded, utilizing existing conduit for main pump station feed to make-up air unit, and several other items. C. CONTRACT SECTION 3 PLUMBING CONTRACTOR Name - Acorn Industrial Address - 7311 ACC Blvd, Raleigh, NC 27617 Original Contract Amount - $126,000 Original Eligible Amount $126,000 Amount Based on Latest Change Order - None Current Loan Eligible Contract Amount - None Superintendent at Site - Tommy Poole Date of NTP - 1/14/02 Contract Time - 390 CDs Substantial Completion 450 CDs Final Completion Original Completion Date - 4/9/03 Current Completion Date - Same Current Loan Eligible Contract Time Period - Same Scheduled % Complete - 20% Actual % Complete -I I% based on Pay application No.1 for work completed through 3/25/02. This request was in the amount of $13,770. CHANGE ORDER UPDATE Response or Time No. Approval Date Amount (Days) Remarks None to Date 1. The Following Work Was Observed to Be Completed a. State Utilities (SU) set bridge crane, poured column grout under base plates and around columns b. Completed approximately 95% of structural steel painted C. Installed storm drain piping Page 4 d. ANECO has installed ductbank across AU driveway, backfilled and compacted ductbank #78 and trenched for ductbank #29 2. Work to be Performed Within the Next 30 Days a. Pour MPS garage slab b. Complete painting of MPS steel C. ANECO to continue installing ductbank and installing conduit on the HPOAS decks d. Set roof decking and wall panels at the MPS e. Install roof drain piping at MPS f. Set bridge crane III. CONSTRUCTION INSPECTION CHECKLIST A. CONSTRUCTION SITE: 1. Weather - high 80' Site Conditions - dry 2. Storage/Protection of Stored Materials and Equipment Adequate: Yes X No 3 Safe Conditions/Methods Observed: Yes X No_ If not, note: 4. Were Unsafe Practices Brought to the Inspectors, Contractors or Recipient's Attention? Yes_ No _ N/A 5. Site Comments: On -site housekeeping and cleanup on entrance road noted to be very acceptable to the owner and A/E. B. ENGINEERING/INSPECTION: 1. Resident Inspector On -Site: Yes X No 2. Inspector's Records, Reports, Shops, Files, Etc. Reviewed: Yes_ No X 3. Copies of Required Testing (concrete, soil, other) Reports Reviewed: Concrete: Yes _ No X Soil: Yes _ No_X Other: Yes _ No X 4. As-Builts Being Kept Up -To -Date: Yes X No _ 5. Comments or Recommendations: The A/E resident representative initiated the required dry mil tests on the painting performed to date. The results were not reviewed. Page 5 C. CONTRACTOR(s): 1. N.C. OSHA/Labor Laws Posted: Yes X No _ 2 Up -To -Date Construction Schedule (Bargraph, CPM) Posted: Yes X No _ 3. Contractor(s) Coordination of Work Observed: Yes X No _ 4. Comment on Any Known Delays/Impacts in Completing Contract(s) as per Contractor: Section 1 contractor continues to state they are concern with the Lotepro submission that controls his schedule of contract work. 5. If Construction Appears Not to be Completed as per Contract Estimate, Additional Time Needed for Completion: N/A D. PROJECT PROGRESS/PAYMENTS 1. Certified Weekly Payrolls of Contractor(s) and Their Subcontractor(s) Being Submitted: Yes _ No X not required 2. Payment Milestones Discussed: Yes _ No X 3. J.O.C./S.O.C./Dates/Schedule Discussed: Yes _ No X 4. Work Completed Acceptable for Reimbursement: Yes X No _ IV. GENERAL COMMENTS / RECOMMENDED ACTIONS a. State Utility Contractors, Section 1, resubmitted a revised construction schedule to A/E. The previous schedule was not accepted by the A/E because the scheduled completion date exceeded the contract completion date due to controls beyond their contract. The schedule is based on delivery of the Lotepro equipment. Submittals of the Lotepro equipment are outstanding. The A/E noted that State Utility Contractors will be responsible for any damages by not completing their contract within the contract completion date. To date, this office has not been provided the approved construction schedule. b. The next monthly progress meeting is scheduled for 1:30 p.m. on May 20, 2002 at the Rocky River Regional WWTP Conference Room. The A/E resident representative noted that he will not be on site the week of May 6. V. PROGRESS MEETING PARTICIPANTS Please see the attached attendance list epse E. Martin, fr., P : ) Date "BLACK & SUBJECT "VEATCH CONSULTING ENGINEERS WORK ,i.,. KANSAS CITY DALLAS DENVER PROJECT NO. ORLANDO °TF 20 SET UP BY COMPUTED BY CHECKED BY PAGE NO. OF FILE NO. nor__ Marz.r�N cG-t-� U.� i K E t`IcLAM 6 SiAte c iTI u T B r�r �T?� Gl� �- `� _r�� J i m r{�� r �Ve�eofes s � y 1,�5 C N = S.0 z� S s C✓s c G Avexlo Aveao W544c-c w 0 z 0 O Q a 0 Z 0 a J N r DIVISION OF WATER QUALITY April 26, 2002 Memo To: Salam Murtada n From: Rex Gleason;�rG Prepared By: Michael Parker Subject: WSACC Cold Water Creek Interceptor Project No. CS370382-18 Cabarrus County Per your request by your memo dated March 11, 2002, this Office has reviewed the plans and specifications submitted by the Water and Sewer Authority of Cabarrus County (WSACC) concerning the construction of the proposed interceptor. Our comments and/or recommendations concerning the items you noted in the memo are addressed below. 1. Procedure Four Comments The interceptors proposed by this project will replace existing lines and not result in additional flow to .the WSACC's Rocky River WWTP. All wastewater to be carried by this new interceptor has already been permitted and is currently tributary to the WWTP. Any additional flows will be permitted individually at the time of each connection. 2. Confirm whether the proposed method and sequence of construction is acceptable. We have no comments to offer with regards to the proposed sequence of construction. If you have any questions regarding this matter, please advise. 01 hAgen\cogtmemo.doc \N A -r Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources �? ^ Gregory J. Thorpe, Ph.D. > ' Acting Director Division of Water Quality Fily DIVISION OF WATER QUALITY March 11, 2002 MEMORANDUM TO: Rex Gleason, Regional Water Quality Supervisor Mooresville Regional Office, Division of Water Quality FROM: Salam Murtada, P.E. Project Review Engineer Design Management Unit SUBJECT: Request for Comments WSACC Cold Water Creek Parallel Interceptor Project No. CS370382-18 PAC DEEPT. Or" - MAR 1 3 2002 Plans, specifications and supporting documents have been received for the subject project. In accordance with the established State Revlving Fund (SRF) Schedule, approval of the plan documents is to be as soon as approved. However, comments and recommendations, including the items listed below, are needed by April 12, 2002 from the Regional Office Staff. (1) Procedure No. 4 Comments (2) Confirm if the Proposed Method and Sequence for Construction of Additions/New Facilities is Acceptable. For your reference, review and comments on the above items, plan documents are submitted as follows: (1) Plans and Specifications (2) Permit Application The project has been assigned to Salam Murtada, P.E. of the Design Management Unit, _ Construction Grants & Loans Section. If you have any questions, please do not hesitate to contact him at (919) 715-6219. Attachment SM:dr cc: Amy Simes, P.E. DMU, SRF Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 2769.9-1633 (919) 733-69M E-Mail Address www.nr-cgi.net FAX (919) 715-6229 NI DEN,t Customer Service 1 800 623-7748 01/24/02 Permit Number WQ0020921 Permit Tracking S] Program Category Status Project Type Non -discharge In review New Project Permit Type version Permit Classification GravitySewer Extension Pump CC P�'„. ;_..�. ""'°T p �.�t�l,ons , _ Individual ,&...' Pressure Sewer Extensions Primary Reviewer Permit Contact Affiliation cecil.madden Permitted Flow I MAR 1 3 2002 i i Facility Facility Name /Minor Region Cold Water Creek -Parallel a�,,,� inor Mooresville T r1q&ppied'r&:pLse 2, Contracts A & County O Box 428 Cabarrus Concord NC 28026 Facility Contact Affiliation Owner Owner Name Water & Sewer Authority of Cabarrus Co. Dates/Events Draft Orig Issue App Received Initiated 01/22/02 Regulated Activities I►lilrf! Outfall r3JLL- Waterbody Name Owner Type Government - Municipal Owner Affiliation Jay Shive P.O. Box 428 Concord NC 28026 Scheduled Public Issuance Notice Issue Effective Expiration 'Requested/Received Events RO staff report received RO staff report requested Additional information requested Additional information received Groundwater comments requested Groundwater comments received Stream Index Number Current Class Subbasin NON NPDES FACILITY AND PERMIT DATA " -ADD ` OPTION TRXID 40U KEY W000000 FE�SONAL DATA FAC L�TY PPLYIN FOR PERMIT APR/PERMIT F(E�E�- %Q 0 .00 [u5 CDUNTY> FcC ; FACILITY NAr1E> _1:s3't''1a� __ ' ADDRESS; MAILING (FEOUIrED NGIi`IEER : C� F�� Sc�aL�• STREET': O L12 g _ STtiE=7 :n S. _ M c �q�M __ -i- SI -- CITY: bra, _____ STNE, ZIF� a-C— CITY-:4b+ Via+ ST uy— ZIF 2g72f T''=Fi0NE 070t 0.'796 01713 TELEPHONE: 70-q— tea, _454& STATE CONTACT> _ pc�l _ FACILITY CONTACT TYFE OF PROJECT> ��+�1Z C' �;w"T"3; n _ LAT : _ LONG : �_ DATE AFP ,RCVD / / N=,IEW,M=MODIFICATION;R=REISS:JE> _ DATE ACl<NO6X=GE) , / / DATE FEV IE�AF—D / / RETUF,N DATE RE-:; COMM REDS / / DATE. DENIED / / ' NFDES 4— _ RE,:; COMM FCVD / / DATE F.ETUFNED / . / TRIB 0 .0000 r ADD INFO RED / / OT AG COM REDS / / T RIB DATE- ADD INFO RCVD / /. OT AG COM.FCVD END STAT ArF F / / DATE ISSUED / / DATE E<FIFE F- CLL•E( _ )1=01MGD) T= E=(S=E_) ,S=CCLFEC) ,0=010 FE=) D:S: CCL'Ec: ENL: CE= i DA i E / / LAST NOV EA..T—=� / / CCNS I_L CC�,VZNTS• — MESSr=.Gr. EV c- E,ATA FOR ADD ' **-3 KECEIV WATER QUALITYSECTION JAN Non -Discharge Permitting State of North Carolina D Department of Environment and Natural Resources Division .of Water Quality l`- q pu � ,STATIONS, FORCE MAINS, AND GRAVITY SEWERS -�, OR" (THIS FORM MAYBE PHOTOCOPIED FOOR> USEAS ANORIGINAL)��/W Application Number: (to be completed by DWG I. GENERAL INFORMATION: 1. Applicant's name (name of the municipality, corporation, individual, etc.): Water and Sewer Authority of Cabarrus County (WSACC) WMR011AUTv-EmON 2. Owner's or signing official's name and title (15A NCAC 2H .0206(b)): r John C. Murd6ck, III, Executive Director 3. Name and complete address of applicant: WSACC Noll-01scha a Peffi11t ng PO Box 428 City: Concord State: NC Zip: 28026-0428 Telephone number: ( 704 ) 786-1783 Facsimile number: ( 704 ) 7 8 6 - 5 2 0 5 4. Project name (name of the subdivision, facility or establishment, etc.): Cold Water Creek Parallel Interceptor Phase 2,' Contracts A & B 5.' County where project is located: C a b a r r u s 6. Fee submitted: $ 400, 00 (See Instruction C.) 7. Name and complete address of engineering firm: CDM 301 South McDowell St., Suite 512 City: Charlotte State: NC Zip: 28204-2686 Telephone number: ( 704 ) 342-4546 Facsimilenumber:.(704 ) 342-2296 8. Name and affiliation of contact person who can answer questions about application: Sandra L. Tripp, P.E., DEE, Program Manager II. PERMIT INFORMATION: 1. Project is: XX new; modification 2. If this application is being submitted as a result of a modification to an existing permit, provide: existing permit number N/A and the issuance date N/A 3. Applicant is: X X public (See Instruction G; skip to item II.4.); private If private, units (lots, townhomes, etc.) are: leased (Skip to item II.4.); sold If sold, facilities owned by a: public utility (See Instruction H.); homeowners' association/developer (See Instruction I.) 4. If project disturbs more than one acre, provide date when an erosion and sedimentation control plan was submitted to the Division of Land Resources for approval: January 17, 2002 5. If project includes any stream or wetland crossings, provide date when Nationwide 12 or 404 permit was submitted for approval: _ 10/01/99 (Approved 11/05/69) 6. Provide buffers used to maintain compliance with any applicable river basin rules in 15.A NCAC 2B .0200 (e.g., Neuse River basin buffer rules): 10 feet for Class C waters FORM: PSFMGSA 10/99 Page 3 of 6 III. INFORMATION ON WASTEWATER: 1- Please provide a. one- or two -word description specifying the origin of the wastewater (school, subdivision,' hospital, commercial facility, industry, apartments, condominiums, etc.): Domestic, cogmercial and industrial wastewater from existing Cold Water Creek Interceptor. 2. Volume of wastewater generated by this project: 0' gallons per day 3. Explanation of how wastewater flow was determined (15A NCAC 2H .0219(1)): This sewer will rel i eve flows in the existing interceptor, therefore, no wastewater will be generated by this project. Individual flows will 4. Nature of wastewater: 90 % Domestic/Commercial; 10 % Industrial; , 0 % Other waste - specify: 5. If wastewater is industrial in nature: a. Level of pretreatment that has been provided to ensure protection of the receiving collection system and wastewater treatment facility: b. If a pretreatment permit is required, has one been issued? Yes; No. If yes, please attach a copy of the pretreatment permit. If no, provide date application was submitted: IV. DESIGN INFORMATION: 1. Brief project description:. Pro.iect involves construction of approximately 30,100 lineal feet of 18-inch to 30-inch interceptor. 2. Owner and name of wastewater treatment facility (WWTF) receiving wastewater (See Instruction J.): Rocky River Regional Wastewater Treaibent Plant owned by WSACC 3. WWTF permit number: NC 0036269 4. List the_owner(s) of any intermediate sewers if different from applicant or owner of WWTF (See Instruction J.): N/A 5. Permit number(s) for sewers immediately downstream: WO 0016471 6. Pipe diameter of sewers immediately downstream: 36-inch and 3 0 " parallel system 7. Engineering evaluation of downstream sewers' ability to accept the wastewater from this project (See Instruction K.) is provided on page 3 of the calculations. 8. Summary of GRAVITY SEWER to be permitted: Diameter (inches) Length (linear feet) 18 1,343 27 2,748 30 26,097 RECEIVED WATFR nllA1_1TY SFc110N Non-Dwhalge Permittilig 9. Does the subject gravity- sewer collection system comply with the Gravity Sewer Minimum Design Criteria and 15A NCAC 2H .0200? " Yes; XX No. ' If. no, please identify criteria and explain: See attached 1 etter from WSACC regarding cleaning of proposed sewer for distances between manholes greater than 425-feet. FORM: PSFMGSA 10/99 Page 4 of 6 V. PUMP STATION INFORMATION (Complete Page 5 of 6 for each pump station included in this project.) 1. Pump station number or name: N/A I 2. In accordance with 15A NCAC 2H .0219(h)(3), describe the measures that are being implemented to prevent impacts on downslope surface waters should a power failure occur at this pump station (See Instruction L.): 3. Design flow of the pump station: million gallons per day 4. Operational point(s) of the pump(s): gallons per minute at feet total dynamic head (TDH) 5. Number of pumps provided (15A NCAC 2H .0219(h)(2)): 6. Number of pumping cycles at average daily flow (15A NCAC 2H .0219(h)(2)): cycles per hour 7. - For extended travel times (greater than 24 hours) or if appropriate pumping cycles are not met, describe odor and corrosion control measures taken: 8. Provide the location of each design element in the specifications and/or engineering plans: Design Element Sheet Number of the Plans Page Number in the Specifications Alternate Power Source: Portable Generator (telemetry and receptacle required) On -Site Generator (automatic transfer switch required) 5'7 )aC7sA rLi d�iiYi bf a, ;? fin OR -, Im (f 3vY Xa.j 4hsa2 i� Wet Well Vented with Screen W R Fillets in Wet Well Check Valves and Gate Valves. Security Fencing Lockable Wet Well Cover and Dead Front Control Panel N Area Light 110-Volt Electrical Convenience :Outlet High Water Alarms: Audible Alarm Visual Alarm Auto-Dialer/Telemetry .ra �., ? - } STD z. i. u w;�. ,:�<..,.,.��,�� :-�� ;�� R . 34�".}. ��a��. U.M. Non -Corrosive Guide Rails/Lift Chains All -Weather Access Road 9. List any equipment (note sheet number of the plans or page number in the specifications) not specifically mentioned above (hoist, odor control equipment, etc.): 10. a. 100-year flood elevation: feet mean sea level b. Finish grade elevation of the pump station: feet c. Measures taken to protect the pump station against flooding (15A NCAC 2H .0219(h)(6)): FORM: PSFMGSA 10/99 Page 5 of 6 11. Summary of FORCE MAIN to be permitted, by diameter and length: N/A Diameter (inches) Length (linear feet) High Elevation (feet) Discharge Elevation (feet) Pump -Off Elevation (feet) 12. Station location of air -release valves (15A NCAC 211.0219(i)(2)(L)): Note: Air -release valves must be provided at all high points along the force main where the elevation difference exceeds 10 feet. Professional Engineer's Certification: I, Sandra L. Tripp ,attest that this application for Cold Water Creek Parallel Interceptor, Phase 2, Contracts A & B has been reviewed by me and is accurate, complete and consistent with the information supplied in the engineering plans, calculations, and all other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations and Gravity Sewer Minimum Design Criteria for Gravity Sewers adopted February 12, 1996. Although certain portions of this submittal package may have been developed by other professionals, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per violation. North Carolina Professional Engineer's seal, signature, and date: ®,®OAABAAAAAA®B "-\V\ CAR01 S.E D000� Q 0 9AAOU0��o00 Applicant's Certification: WAT R01J � �®0 Non-Dikchelge Permitting I, John C. Murdock, III , attest that this application for Cold Water Creek Parallel Interceptor, Phase 2, Contracts A & B has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to -me as incomplete. Note: In_accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor which may include a fine.not to exceed $10,000 as well as civil penalties up to $25,00 r violation. ....... Signature: Date: D/ /✓ " FORM: PSFMGSA 10/99 Page 6 of 6 c WSACC WATER & SEWER AUTHORITY OF CABARRUS COUNTY December 19, 2001 North'Carolina Department of Environment, and Natural Resources Division of Water Quality Permits and Engineering Section 1617 Mail Service Center Raleigh, N.C. 27699 -1617 Subject: Cold Water Creek Parallel Interceptor Phase 2 Contracts `A' and `B' Cleaning Capabilities To whom it my concern: Office: 232 Davidson Hwy. Concord, NC 28027 Mail to: P.O. Box 428 Concord, NC 28026-0428 Phone:704.786.1783 Fax: 704.795.1564 RECEIVED WATFR nrreu ITYAM11014 Non -Discharge permitting Please be advised, the Water and Sewer Authority of Cabarrus County (WSACC) has the capability of cleaning the 650 +/- feet of 30-inch, 560 +/- feet of 27-inch, and 550 +/- feet of 18-inch sewer, as proposed within the above -mentioned projects. Cleaning of these line segments can, or will, be accomplished by either high- pressure jetting/vacuuming, and/or mechanical cleaning methods as provided by WSACC and/or local contract services. Both, the local contract service provider and WSACC, have cleaning capabilities in excess of the 650 feet referenced. In the event of clearing blockages, the equipment utilized by WSACC has the capability of producing up to 4,000 psi of water pressure, at 20-25 gallons per minute. WSACC feels that the combination of each of these capabilities should provide sufficient cleaning of.these line segments, should the need arise. Should you have any questions, or need additional information, please feel free to contact me at (704) 786-1783. Sincerely, '-pok, a. 4"-e Mark A. Lomax Engineering Technician cc: Mark Lambert Everett Stotesbury Wayne Lyles Y - , � Michael F. Easley, Governor William G. Ross Jr., Secretary ��Q . ' G North Carolina Department of Environment and Natural Resources 17 GregoryJ. Thorpe, Ph.D. Acting Director Division of Water Quality April 2002 MOHAT l�P �. RES, I; CF;:s p ii.. Mr. John C. Murdock, III, Executive Director 'APR 09 2002 Water & Sewer Authority of Cabarrus County, P. O. Box 428 Concord, North Carolina 28026-0428q SUBJECT: Water & Sewer Authority of Cabarrus County Rocky River Regional Wastewater Treatment Plant Upgrade and Expansion to 34 MGD, Phase I Project No. CS370382-15 Interim Inspection - Dear Mr. Murdock: An interim inspection for the federally funded portion of the subject project was performed by the Construction Inspection Unit of the Construction Grants and Loans Section on March 18, 2002. This inspection was conducted in conjunction with the monthly progress meeting. Please note that our inspection report covers both loan administration and construction. A copy of the inspection report is attached for your records. If you or your engineer have any questions. regarding this inspection, please contact me at (919) 715-6204. Sincerely, oseph E. Martin, Jr., P.E. Construction Inspection Unit Construction Grants and Loans Section JEM/nw Enclosure cc: Black & Veatch - Charlotte Mr. Van Rowell, P.E., WSACC Utilities System Engineer �r. Jay Shive, WSACC Facilities Operations Director WQ Mooresville Regional Office PMB/CIU/SRF Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 E-Mail Address www.nccgl.net FAX (919) 715-6229 Customer Service 1 800 623-7748 CONSTRUCTION GRANTS AND LOANS SECTION WATER AND SEWER AUTHORITY OF CABARRUS COUNTY ROCKY RIVER REGIONAL WASTEWATER TREATMENT PLANT UPGRADE AND EXPANSION TO 34 MGD - PHASE 1 PROJECT NO. CS370382-15 INTERIM INSPECTION REPORT I. LOAN ADMINISTRATION A. SRF LOAN The original loan offer in the amount of $5,900,165 is for the upgrade and expansion of the Rocky River Regional Wastewater Treatment Plant to 34 MGD- Phase 1 project. The loan is for 20 years at 2.55% interest. The interest will begin accruing on the original contract completion date of April 9, 2003. B. LOAN PAYMENTS SRF Date of Last Request(s) - None to Date Total Approved to date - N/A Disbursement requested - N/A Total Disbursement: N/A C. GENERAL Description of Work: Phase 1 modifications to the existing 24 MGD Rocky River Regional Wastewater Treatment Plant to consist of the following: Eligible • improvements to the main pumping station, including structural rehabilitation of the building, HVAC replacement, replacement of one adjustable frequency drive, new monorail and concrete crack repair; • improvements to the high purity oxygen activated sludge (HPOAS) system and oxygen supply system; • associated site work, yard piping and erosion control; • HPOAS basin cleaning and grit removal (Alternate O); and removal from storage and disposal of spare mixers (Alternate P). Non -Eligible Any costs associated with Alternatives A through N, (purchasing equipment from a specified manufacturer), are above the base bids. Page 2 II. CONSTRUCTION ADMINISTRATION A. CONTRACT - SECTION 1 GENERAL CONTRACTOR Name - State Utility Contractors Address - P. O. Box 5019, Monroe, NC 28111-5019 Original Contract Amount - $3,231,300 Eligible Contract Amount $3,231,300 Amount Based on Latest Change Order - None to Date Current Loan Eligible Contract Amount - None to Date Contract Description - General Construction Superintendent at Site - Jimmy Coore Date of NTP - 1/14/02 Contract Time - 390 CDs Substantial Completion 450 CDs Final Completion Original Completion Date - 4/9/03 Current Completion Date - Same Current Loan Eligible Contract Time Period - Same Scheduled % Complete 16% Actual % Complete - This contractor did submit Pay Request No.2 for work through February 2002. Pay Application was not reviewed. CHANGE ORDER UPDATE Response or Time No. Approval Date Amount (Days) Remarks Change Order No.1 pending that includes three (3) items: removal Of footer/wall at the main pump station garage area, installation ,of garage floor slab, and reimbursement for building permit costs. B. CONTRACT - SECTION 2 ELECTRICAL CONTRACTOR Name - ANECO Electrical Construction, Inc. Address - 1600 Cross Beam Drive, Charlotte, NC 28217 Original Contract Amount - $547,000 Original Eligible Amount $547,000 Amount Based on Latest Change Order - None Current Loan Eligible Contract Amount - None Superintendent at Site - Gene Cash Date of NTP - 1/14/02 Contract Time- 390 CDs Substantial Completion 450 CDs Final Completion Original Completion Date - 4/9/03 Current Completion Date - Same Current Loan Eligible Contract Time Period - Same Scheduled % Complete - 16% Actual % Complete - No pay requests submitted to date. 0 Page 3 CHANGE ORDER UPDATE Response or Time No. Approval Date Amount (Days) Remarks Pending: PLC manufacturer change, consolidation of gas analyzers, change from XHHW wire to THHN stranded, utilizing existing conduit for main pump station feed to make-up air unit, and several other items. C. CONTRACT SECTION 3 PLUMBING CONTRACTOR Name - Acorn Industrial Address - 7311 ACC Blvd, Raleigh, NC 27617 Original Contract Amount - $126,000 Original Eligible Amount $126,000 Amount Based on Latest Change Order - None Current Loan Eligible Contract Amount - None Superintendent at Site - Tommy Poole Date of NTP - l/14/02 Contract Time - 390 CDs Substantial Completion 450 CDs Final Completion Original Completion Date - 4/9/03 .Current Completion Date - Same Current Loan Eligible Contract Time Period - Same Scheduled % Complete - 16% Actual % Complete - No pay requests submitted to date. CHANGE ORDER UPDATE Response or Time No. Approval Date Amount (Days) Remarks None to Date 1. The Following Work Was Observed to Be Completed a. State Utilities (SU) steel erector subcontractor, International Steel Erectors (ISE) has been on site and set steel framework for building/garage. b. SU has removed the elevator and shaft demolition; placed plywood enclosure around stairwell C. ACORN removed existing HVAC ductbank. d. ANECO has set up storage/office trailers in front of HPOAS Basin No.5 Page 4 2. Work to be Performed Within the Next 30 Days a. Complete shop drawing reviews and submission of outstanding main pump station submittals b. Complete steel erection C. ANECO to start installing ductbank d. ANECO to revise Schedule of Values e. Painters to come on site to paint steel f. Set bridge crane g. Pour garage slab h. Install roof drain piping III. CONSTRUCTION INSPECTION CHECKLIST A. CONSTRUCTION SITE: 1. Weather - high 40' Site Conditions - wet 2: Storage/Protection of Stored Materials and Equipment Adequate: Yes X No _ 3 Safe Conditions/Methods Observed: Yes X No_ If not, note:, 4. Were Unsafe Practices Brought to the Inspectors, Contractors or Recipient's Attention? Yes_ No _ N/A 5. Site Comments: Contract Section 2, ANECO has set up the storage and construction trailers on site. No erosion observed. B. ENGINEERING/INSPECTION: 1. Resident Inspector On -Site: Yes X No _ 2. Inspector's Records, Reports, Shops, Files, Etc. Reviewed: Yes X No_ 3. Copies of Required Testing (concrete, soil, other) Reports Reviewed: Concrete: Yes X No _ Soil: - Yes X No_ Other: Yes _ No X 4. As-Builts Being Kept Up -To -Date: Yes X No 5. Comments or Recommendations: The daily inspection reports and other construction administrative files reviewed to be very informative and well documented with digital photos. C. CONTRACTOR(s): 1. N.C. OSHA/Labor Laws Posted: Yes X No _ 2 Up -To -Date Construction Schedule (Bargraph, CPM) Posted: Yes _ No X (See Paragraph IV) 3. Contractor(s) Coordination of Work Observed: Yes X No Page 5 4. Comment on Any Known Delays/Impacts in Completing Contract(s) as per Contractor: None 5. If Construction Appears Not to be Completed as per Contract Estimate, Additional Time Needed for Completion: N/A D. PROJECT PROGRESS/PAYMENTS 1. Certified Weekly Payrolls of Contractor(s) and Their Subcontractor(s) Being Submitted: Yes _ No X not required 2. Payment Milestones Discussed: Yes _ No X 3. J.O:C./S.O.C./Dates/Schedule Discussed: Yes _ No X 4. Work Completed Acceptable for Reimbursement: Yes X No _ IV. GENERAL COMMENTS / RECOMMENDED ACTIONS a. State Utility Contractors, Section 1, has 'submitted revised construction schedule to A/E. The schedule was not accepted by the A/E because the scheduled completion date exceeded the contract completion date. State Utility Contractors is very concern with meeting contract completion dates due to controls beyond their contract. The schedule is based on delivery of the Lotepro equipment. Submittals of the Lotepro equipment are outstanding. A second meeting was to be held after this meeting to discuss concerns, submittals, delivery, etc. with all contractors, Lotepro representative and the Owner. It is noted that the WSACC Facilities Operations Director stated that he was concerned about delays on submittals that have not yet been received. - b. The next monthly progress meeting is scheduled for 1:30 p.m. on April 15, 2002 at the Rocky River Regional WWTP Conference Room. V. PROGRESS MEETING PARTICIPANTS Please see the attached attendance list Joseph E. Martin, Jr., P.E. Date -r7 J C N►4 R7- �ni C G— 1-L, MlkE MG L.A"e S-rwre (A-rt L►-r Chris NE�usEF217 S-m-re A,P7 �velc`� S�fesSwy ws�c AV Ala, F WATE `O�� RQG Michael F. Easley Governor c William G. Ross, Jr., Secretary > Department of Environment and Natural Resources Gregory J. Thorpe, Ph.D., Acting Director Division of Water Quality April 9, 2002 Ms. Beverly Metcalf Industrial Pretreatment Program Coordinator Water and Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28025 Subject: PAR Review Water and Sewer Authority of Cabarrus County NPDES Permit No. NCO036269 Cabarrus County, NC Dear Ms. Metcalf: Mooresville Regional Office staff has reviewed your Pretreatment Annual Report (PAR) for the reporting period of January through December 2001. Based on the review, it appears that the POTW completed the PAR in accordance with guidelines set forth in Chapter 9 of the Comprehensive Guidance for North Carolina Pretreatment Programs. If you have any questions concerning your PAR, please do not hesitate to contact John Lesley of this Office at (704) 663-1699. Sincerely, r y r D. 'Rex Gleason, P.E. Water Quality Regional Supervisor Cc: Keyes McGee, Pretreatment Unit - Central Office Central Files Customer Service 1 800 623-7748 —r - Division of Water Quality 919 North Main Street Mooresville, NC 28115 Phone (704) 663-1699 Fax (704) 663-6040 4 -n I ldtl4 r. cdsroy, uuvc4 nur William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources GregoryJ. Thorpe, Ph.D. Acting Director Division of Water Quality • - � d+�l : it Si:lV.k'1 Y-1 S :Ali'CE3 March 18, 2002 `"' ; Is�;'r'•• t �y=�C Mr. John C. Murdock, Executive Director MAR 1 9 2002 Water and Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026-0428�';`>z.,Y SUBJECT: WSACC Coldwater Creek Phase II Parallel Interceptor 201 Facilities Plan Amendment Project No. CS370382-18 Dear Mr. Murdock: The Construction Grants and Loans Section of the Division of Water Quality has completed its technical review of the subject amendment to the Water and Sewer Authority of Cabarrus County 201 Facilities Plan. A copy of the comments resulting from the review is attached for your reference. We are also sending these comments directly to your consulting engineer, Camp Dresser & McKee, by copy of this letter. A revised amendment that incorporates responses to these comments should be submitted for our review and approval as soon as possible. Providing thorough and complete responses to these review comments in a timely manner is necessary to avoid delays of the project If you have any questions concerning this matter, please contact Mr. Rob Brown of our staff at (919) 715-6213, or you may contact me at (919) 715-6225. Sincerely, K. Lawr, ce Horton, III, P.E., Supervisor Facilities Evaluation Unit Attachment cc: Sandra L.Tripp, P.E., Camp Dresser & McKee DWQ Mooresville Regional Office Daniel Blaisdell, P.E. PMB/DMU/FEU/SRF Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 7333-69M E-Mail Address www.nccgl.net FAX (919) 715-6229 NA TIT111 :: Customer Service 1 800 623-7748 Water and Sewer Authority of Cabarrus County Technical Review Comments 0 Coldwater Creek Parallel Interceptor Phase II 201 Facilities Plan Project Number CS370382-18 March 18, 2002 General 1. A loan under the SRF program cannot be awarded until the user charge system and sewer use ordinance have been approved. 2. A loan from the North Carolina Water Pollution Control Revolving Loan Fund is contingent on the review and approval of the proposed loan by the Local Government Commission. Does the authority intend to make connection to the sewer system mandatory? In order to maximize the public health and environmental benefits of the project, it is strongly recommended that connection to the sewer system be made mandatory. 4. Please note that approval of the Facilities Plan does not constitute approval of sole source procurement. Plans and specifications must comply with N.C. General Statute Chapter 133, Section 3, prior to their approval. Section 4 1. The Alternatives section should include a cost evaluation of all feasible alternatives including alternative routes, on -site treatment systems, and Septic Tank Effluent Pump (STEP) collection. If these alternatives are not feasible, narrative to that effect including an explanation should be provided. Section 6 1. (Reference Table 6-2) The effect of this project on user charge should be based on the first year of the SRF loan repayment for Phase II of the project. The first year's payment must be determined_ based -on equal principal payments over- the -20-year-period and simple -interest - - --. with declining annual payment. For example: Loan amount = $7,369,806 Interest rate = 4% Principal payment = $7,369,806/20 = $368,490 First Year's interest = $7,369,806 * 0.04 = $294,792 Total First Year Payment = $663,282 Section 7 I. The Plan documents that a public hearing on this project was to be held in December of 2001. A copy of the transcript from that hearing or a synopsis of the transcript should be provided. A copy of the notice of the hearing should also be provided. Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Gregory J. Thorpe, Ph.D. Acting Director Division of Water Quality OY V�1 ATF9 t, March 1, 2002 F - ~'fi'`;°_'1s;L;;;Jrr`,5 Mr. John C. Murdock, Executive Director 2002 Water & Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026-0428 �'�w,'' SUBJECT: Rocky River Regional WWTP Amendment WSACC 201 Facilities Plan Project No. CS370382-15 Dear Mr. Murdock: I am writing to acknowledge receipt of the subject Rocky River Regional Wastewater Treatment Plant Engineering Amendment to the WSACC 201 Facilities Plan on January 28, 2002. The Facilities Evaluation Unit has initiated the project review and we will notify you and your engineer upon completion of our review. If you have any questions concerning this matter, please contact me at (919) 715-6225. Sincerely, R&_(� F&"-wt A r K. Lawrence Horton, III, P.E., Supervisor Facilities Evaluation Unit cc: Gary R. Talmage, P.E.,Black & Veatch, (Charlotte) �oresvtlil'eeg:. a OT. 77 Daniel Blaisdell, P.E. Amy Simes, P.E. DMU/FEU/SRF A "�c�'LrE�vrM=r Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-69DO Customer Service E-Mail Address www.nccgi.net FAX (919) 715-6229 1 800 623-7748 Val A r s a� +`t�s'�': r:'=r,,• t'ei., 3 ti I. �.'YW' Eulafii` !N1171,?M.s1 February22, 2002 i, i Mr. John C. Murdock, Executive Director Water & Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026-0428 Dear Mr. Murdock: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Gregory J. Thorpe, Ph.D. Acting Director Division of Water Quality FEB 2 7 2002 SUBJECT: Approval WSACC Kings Grant Rocky River and Lower Coddle Creek Parallel Interceptors 201 Facility Plan Amendment Project No. CS370382-17 The Construction Grants and Loans Section of the Division of Water Quality has completed its review of the subject amendment to the WSACC 201 Facility Plan. The project involves the construction of gravity interceptor sewer lines to parallel the existing Kings Grant Rocky River Interceptor and the existing Lower Coddle Creek Interceptor. The project will include the installation of approximately 11,450 linear feet (l.f.) of 60-inch line, 12,690 l.f. of 54-inch line, 16,4101.f. of 48-inch line, 4,805 l.f. of 42-inch line, 8,5751.f. of 30-inch line and 151 manholes. The subject Kings Grant Rocky River and Lower Coddle Creek Interceptors amendment to the WSACC 201 Facility Plan is hereby approved. If you have any questions concerning this matter, please contact Mr. Larry Horton, P.E. of our staff at (919) 715-6225. - —_ ---- -- Sincerely, John R. Blowe, F.E., Chief Construction Grants & Loans Section cc: Sandra L. Tripp, P.E., Camp Dresser & McKee iA�Q Mooresville Regional Office Daniel Blaisdell, P.E. PMB/DMU/FEU/SRL/SRF A90A NI -DEN Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 Customer Service E-Mail Address www.nccgl.net FAX (919) 715-6229 1 800 623-7748 William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources `J)111 �_P Gregory J. Thorpe, Ph.D. Acting Director Division of Water Quality AND NATURAL WOOR C"VILL.E RT "' 1is February 28, 2002:.z, PEAR d 1 2DO2 Mr. John C. Murdock, III, Executive Director l Water & Sewer Authority of Cabarrus County P. O. Box 428'.a�c Concord, North Carolina 28026-0428 SUBJECT: Water & Sewer Authority of Cabarrus County Rocky River Regional Wastewater Treatment Plant Upgrade and Expansion to 34 MGD, Phase I Project No. CS370382-15 Interim Inspection Dear Mr. Murdock: An interim inspection for the federally funded portion of the subject project was performed by the Construction Inspection Unit of the Construction Grants and Loans Section on February 18, 2002. This inspection was conducted in conjunction with the monthly progress meeting. Please note that our inspection report covers both loan administration and construction. A copy of the inspection report is attached for your records. If you or your engineer have any questions regarding this inspection, please contact me at (919) 715-6204. Sincerely, (.I'oseph E. Martin, Jr., P.E. Construction Inspection Unit Construction Grants and Loans Section JEM/nw Enclosure cc: Black & Veatch - Charlotte Mr. Van Rowell, P.E., WSACC Utilities System Engineer Mr. Jay Shive, WSACC Facilities Operations Director L/DWQ Mooresville Regional Office PMB/CIU/SRF Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 E-Mail Address vwwv.nccgl.net FAX (919) 715-6229 40A# LSE+N7_1 Customer Service 1 800 623-7748 CONSTRUCTION GRANTS AND LOANS SECTION WATER AND SEWER AUTHORITY OF CABARRUS COUNTY ROCKY RIVER REGIONAL WASTEWATER TREATMENT PLANT UPGRADE AND EXPANSION TO 34 MGD - PHASE 1 PROJECT NO. CS370382-15 INTERIM INSPECTION REPORT I. LOAN ADMINISTRATION A. SRF LOAN The original loan offer in the amount of $5,900,165 is for the upgrade and expansion of the Rocky River Regional Wastewater Treatment Plant to 34 MGD- Phase 1 project. The loan is for 20 years at 2.55% interest. The interest will begin accruing on the original contract completion date of April 9, 2003. B. LOAN PAYMENTS SRF Date of Last Request(s) - None to Date Total Approved to date - N/A Disbursement requested - N/A Total Disbursement: N/A C. GENERAL Description of Work: Phase 1 modifications to the existing 24 MGD Rocky River Regional Wastewater Treatment Plant to consist of the following: Eligible • improvements to the main pumping station, including structural rehabilitation of the building, HVAC replacement, replacement of one adjustable frequency drive, new monorail and concrete crack repair; • improvements to the high purity oxygen activated sludge (HPOAS) system and oxygen supply system; • associated site work, yard piping and erosion control; • HPOAS basin cleaning and grit removal (Alternate O); and removal from storage and disposal of spare mixers (Alternate P). Non -Eligible Any costs associated with Alternatives A through N, (purchasing equipment from a specified manufacturer), are above the base bids. Page 2 H. CONSTRUCTION ADMINISTRATION A. CONTRACT - SECTION 1 GENERAL CONTRACTOR Name - State Utility Contractors Address - P. O. Box 5019, Monroe, NC 28111-5019 Original Contract Amount - $3,231,300 Eligible Contract Amount $3,231,3100 Amount Based on Latest Change Order - None to Date Current Loan Eligible Contract Amount - None to Date Contract Description - General Construction Superintendent at Site - Jimmy Coore Date of NTP - 1/14/02 Contract Time - 390 CDs Substantial Completion 450 CDs Final Completion Original Completion Date - 4/9/03 Current Completion Date - Same Current Loan Eligible Contract Time Period - Same Scheduled % Complete - 8% Actual % Complete - This contractor did submit Pay Request No.1 for work through January 2002 for mobilization and permit costs and some construction efforts. Pay Application was not reviewed. CHANGE ORDER UPDATE Response or Time No. Approval Date Amount (Days) Remarks Change Order No.1 pending that includes three (3) items: removal of footer/wall at the main pump station garage area, installation of garage floor slab, and reimbursement for building permit costs. B. CONTRACT - SECTION 2 ELECTRICAL CONTRACTOR Name - ANECO Electrical Construction, Inc. Address - 1600 Cross Beam Drive, Charlotte, NC 28217 Original Contract Amount - $547,000 Original Eligible Amount $547,000 Amount Based on Latest Change Order - None Current Loan Eligible Contract Amount - None Superintendent at Site - Gene Cash Date of NTP - 1/14/02 Contract Time - 390 CDs Substantial Completion 450 CDs Final Completion Original Completion Date - 4/9/03 Current Completion Date - Same Current Loan Eligible Contract Time Period - Same Scheduled % Complete - 8% Actual % Complete - No pay requests submitted to date. Page 3 CHANGE ORDER UPDATE Response or Time No. Approval Date Amount (Days) Remarks None to Date C. CONTRACT SECTION 3 PLUMBING CONTRACTOR Name - Acorn Industrial Address - 7311 ACC Blvd, Raleigh, NC 27617 Original Contract Amount - $126,000 Original Eligible Amount $126,000 Amount Based on Latest Change Order - None Current Loan Eligible Contract Amount - None Superintendent at Site - Tommy Poole Date of NTP - 1/14/02 Contract Time - 390 CDs Substantial Completion 450 CDs Final Completion Original Completion Date - 4/9/03 Current Completion Date - Same Current Loan Eligible Contract Time Period - Same Scheduled % Complete -% Actual % Complete - No pay requests submitted to date. CHANGE ORDER UPDATE Response or Time No. Approval Date Amount (Days) Remarks None to Date 1. The Following Work Was Observed to Be Completed a. State Utilities has completed the installation of piers A5, B5, and C5. b. The existing elevator door and tracks on the 4th level have been removed. C. The reinforced curtain walls have been poured. d. ANECO has performed required electrical demolition at the elevator shaft. e. Acorn has performed demolition on existing ducts on levels 2, 3 and 4. f. Reinforcing steel has been delivered and properly stored. g. The bulk of the structural steel for the building has been delivered. 2. Work to be Performed Within the Next 30 Days a. Complete shop drawing reviews and submission of outstanding main pump station submittals Page 4 b. Continue on main pump station C. Initiate the erection of the structural steel d. Remove asbestos at the HRU unit III. CONSTRUCTION INSPECTION CHECKLIST A. CONSTRUCTION SITE: 1. Weather - 60' Site Conditions - dry 2. Storage/Protection of Stored Materials and Equipment Adequate: Yes X No 3 Safe Conditions/Methods Observed: Yes X No_ If not, note: 4. Were Unsafe Practices Brought to the Inspectors, Contractors or Recipient's Attention? Yes_ No _ N/A 5. Site Comments: Contract Section 1 has provided temporary power and set up the construction trailers for themselves and for the A/E's resident representative. Project sign has been erected at the front gate B. ENGINEERING/INSPECTION: 1. Resident Inspector On -Site: Yes X No 2. Inspector's Records, Reports, Shops, Files, Etc. Reviewed: Yes X No_ 3. Copies of Required Testing (concrete, soil, other) Reports Reviewed: Concrete: Yes X No _ Soil: Yes X No Other: Yes _ No X 4. As-Builts Being Kept Up -To -Date: Yes X No 5. Comments or Recommendations: The daily inspection reports and other construction administrative files reviewed to be very informative and well documented. C. CONTRACTOR(s): 1. N.C. OSHA/Labor Laws Posted: Yes X No _ 2 Up -To -Date Construction Schedule (Bargraph, CPM) Posted: Yes _ No X 3. Contractor(s) Coordination of Work Observed: Yes X No 4. Comment on Any Known Delays/Impacts in Completing Contract(s) as per Contractor: None 5. If Construction Appears Not to be Completed as per Contract Estimate, Additional Time Needed for Completion: N/A AA D. PROJECT PROGRESS/PAYMENTS 1. Certified Weekly Payrolls of Contractor(s) and Their Subcontractor(s) Being Submitted: Yes _ No X not required 2. Payment Milestones Discussed: Yes _ No X 3. J.O.C./S.O.C./Dates/Schedule Discussed: Yes _ No X 4. Work Completed Acceptable for Reimbursement: Yes X No IV. GENERAL COMMENTS / RECOMMENDED ACTIONS a. State Utility Contractors, Section 1, is to finalize construction schedule with input from the electrical and plumbing contractors by the end of next week. b. The next monthly progress meeting is scheduled for March 18,2002 at 1:30 PM at the Rocky River Regional WWTP Conference Room. V. PROGRESS MEETING PARTICIPANTS Please see the attached attendance list Joseph E. February 18, 2002 Date Page 5 QOwner Computed . By Plant Unit — Data 20rcK & 7Ee4TCh1 Project No. rile No. Verified By - Title Dote z r 8 20 cZ - Page of W v 2 z F- O z e m to T 'z V a • c �s REVISED, SUPERSEDED. AND VOID CALCULATIONS MUST BE CLEARLY IDENTIFIED, INITIALED. AND DATED BY THE RESPONSIBLE INDMDUAL. Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources January 29, 2002 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Michael Wilson, Finance Director Water & Sewer Authority of Cabarrus County P. O. Box 428 Concord, North Carolina 28026-0428 SUBJECT Dear Mr. Wilson: Gregory J. Thorpe, Ph.D. Acting Director Division of Water Quality E• JAN 3 1 2002 WATER all ,r�.-: t: ! . Offer and Acceptance For a State Loan Project No. CS370382-15 Water & Sewer Authority of Cabarrus County As you were notified by letter from Governor Easley, the Water & Sewer Authority of Cabarrus County has been approved for loan assistance from the Water Pollution Control Revolving Fund in the amount of $5,900,165. This loan will assist in the construction of Phase I of the Rocky River wastewater treatment plant upgrade and expansion. Enclosed are two (2) copies of an Offer and Acceptance Document extending a State Revolving loan in the amount of $5,900,165. This offer is made subject to the assurances and conditions set forth in the Offer and Acceptance Document. Upon executing the Offer and Acceptance Document, please submit the following items to the Construction Grants and Loans Section, 1633 Mail Service Center, Raleigh, North Carolina 27699-1633 within forty-five (45) days of receipt. A resolution adopted by the governing body accepting the loan offer and making the applicable assurances contained therein. (Sample copy attached). 2. One (1) copy of the original Offer and Acceptance Document executed by the authorized representative for this project. Retain the other copy for your files. Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 E-Mail Address www.nccgi.net FAX (919) 715-6229 �A_ d' ,5. ,7 Customer Service 1 800 623-7748 Page 2 In accordance with G.S. 159-26(b)(6), a capital project fund is required to account for all debt instrument proceeds used to finance capital projects. It is required that a capital project ordinance; in accordance with G.S. 159-13.2, be adopted by the governing board authorizing all appropriations necessary for the completion of the project. A copy of the approved ordinance must be submitted to this office before submitting the first reimbursement request. In addition, the enclosed pay request form must be used for all reimbursement requests. You may make additional copies as needed. Also, enclosed is a copy of a memorandum requesting your Federal Identification Number. Please contact the State Auditors office for the compliance pertaining to the North Carolina Clean Water Revolving Loan and Grant Program. On behalf of the Department of Environment and Natural Resources, I am pleased to . make this offer of State Revolving Loan funds made available by the North Carolina Clean Water Revolving Loan and Grant Act of 1987 and the Federal Clean Water Act Amendments of 1987. MH/nw Enclosures cc: Black & Veatch - Charlotte ,)vro'oresville Regional Office Valerie Lancaster SRF Sincerely, R. Blowe, P.E., Chief /ohn onstruction Grants & Loans Section mmidui r. casiey, voverim William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Off'. Gregory J. Thorpe, Ph.D. Acting Director Division of Water Quality Ne DEPT. OF �4 January 10, 2002 JAN 162002 Mr. John C. Murdock, III, Executive Director Water & Sewer Authority of Cabarrus County P. O. Box 428 Concord, North Carolina 28026-0428 SUBJECT: Dear Mr. Murdock: •.4 Water & Sewer Authority of Cabarrus County Rocky River Regional Wastewater Treatment Plant Upgrade and Expansion to 34 MGD Phase I Project No. CS370382-15 Preconstruction Conference A Preconstruction Conference was held on January 9, 2002 for the subject project. Attached is the agenda presented by the Construction Grants and Loans Section representative. Please review and file in your records. If you have any questions about this matter, please call me at (919) 715-6204. I look forward to working with you on this project. Si cerely, J se h E. Martin, Jr., P. . Construction Inspection Unit Construction Grants and Loans Section w/Attachment cc: Black & Veatch - Charlotte Mr. Van Rowell, P.E., WSACC Utilities System Engineer Mr. Jay Shive, WSACC Facilities Operations Director ✓DWQ Mooresville Regional Office State Utility Contractors, Inc. ANECO Electrical Construction, Inc. Acorn Industrial, Inc. PMB/CIU/SRF 't' � ,Fwlr �► �di,- i.)LP, -'. Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 Customer Service E-Mail Address www.nccgl.net FAX (919) 715-6229 1 800 623-7748 0 NCDWQ STATE REVOLVING FUND CONSTRUCTION INSPECTION UNIT PRECONSTRUCTION CONFERENCE REPORT Name of Project: Water & Sewer Authority of Cabarrus County Rocky River Regional Wastewater Treatment Plant Upgrade and Expansion to 34 MGD Phase I Project Number: CS310382-15 Loan Recipient: Water & Sewer Authority of Cabarrus County (WSACC) Description of Work: Phase I modifications to the existing 24 MGD Rocky River Regional Wastewater Treatment Plant to consist of the following: Eligible • improvements to the main pumping station, including structural rehabilitation of the building, HVAC replacement, replacement of one adjustable frequency drive, new monorail and concrete crack repair; • improvements to the high purity oxygen activated sludge (HPOAS) system and oxygen supply system; • associated sitework, yard piping and erosion control; • HPOAS basin cleaning and grit removal (Alternate O); and • removal from storage and disposal of spare mixers (Alternate P). Non -Eligible Any costs associated with Alternatives A through N, (purchasing equipment from a specified manufacturer), are above the base bids. Authorized Representatives: 1. Loan Recipients: John C.Murdock, III, Executive Director Van Rowell, Utilities System Engineer 2. DWQ Construction Grants and Loans: Bobby Blowe, P.E./Amy Simes, P.E. 3. Consulting Engineer: Black & Veatch, H. Keith Profit, P.E., Bridget Kolda, P.E. 4. A/E Inspector: Jeff K. Davis, P.E. Date and Time of Conference: January 9, 2002 at 10:00 A.M. Conference Room at the Rocky River Regional WWTP in Concord, North Carolina -2- CONSTRUCTION CONTRACT SECTION 1- General Contractor Contractor Name - State Utility Contractors, Inc. Address - 4417 Old Charlotte Highway (28110), PO Box 5019, Monroe, North Carolina 28111-5019 Contract Amount - $3,231,300 Eligible Contract Amount - $3,231,300 Superintendent at Site - Jimmy Coore Date of NTP-1/14/02 Contract Time - 390 CDs Substantial Completion 450 CDs Final Completion Liquidated Damages - $2,000/Calendar Day Substantial Completion $1,000/Calendar Day Final Completion CONSTRUCTION CONTRACT SECTION 2 - Electrical Contractor Contractor Name - ANECO Electrical Construction, Inc. Address - 1600 Cross Beam Drive, Charlotte, North Carolina 28217 Contract Amount - $547,000 Eligible Contract Amount - $547,000 Superintendent at Site - Gene Cash Date of NTP - 1/14/02 Contract Time - 390 CDs Substantial Completion 450 CDs Final Completion Liquidated Damages - $2,000/Calendar Day Substantial Completion $1,000/Calendar Day Final Completion CONSTRUCTION CONTRACT SECTION 3 - Plumbing Contractor Contractor Name - Acorn Industrial, Inc. Address - 7311 ACC Boulevard, Raleigh, North Carolina 27617 Contract Amount - $126,000 Eligible Contract Amount - $126,000 Superintendent at Site - Tommy Poole Date of NTP - 1/14/02 Contract Time - 390 CDs Substantial Completion 450 CDs Final Completion Liquidated Damages - $2,000/Calendar Day Substantial Completion $1,000/Calendar Day Final Completion ROLE OF THE CONSTRUCTION INSPECTION UNIT (CIU) 1. Conduct periodic inspections of the project. 2. Review change orders for necessity and reasonableness to determine eligibility for Loan funding. 3. Purpose: a. To assure that the overall objectives of the Loan are realized; b. To assure that the Loan and project will be administered in accordance with Federal Laws regulations; r -3- c. To advise and offer assistance to the Owner; d. To ensure contract compliance and construction in accordance with the approved contract documents. CIU INSPECTIONS Prior notice will be given; however, unannounced inspections will also be conducted. 2. Inspections will be conducted in two (2) phases: a. Loan Administration b. Project Construction 3. During inspections, CIU will usually review at the job site for completeness and accuracy all shop drawings, submittals, inspector's field reports, as -built drawings, revised construction schedules and records of testing of materials and equipment, and discuss pending or executed change orders. 4. All equipment and materials on job site are requested to be properly stored, stockpiled, and protected. The job site is to be maintained in an acceptable manner. 5. Safe working conditions should be maintained at all times. The CIU will discuss safety violations which are potentially life endangering or threatening serious injury. If necessary, the CIU will take prompt action to notify State and OSHA regional representatives of any noted conditions. 6. Results of the inspection will be discussed at the job site upon completion of the inspection. 7. Formal copies of the Inspection Report will be sent to the Recipient, A/E, and other parties, if so desired. 8. In order to avoid the situation where the contractor is provided a final punch list of deficiencies by both the A/E and the CIU, the CRJ will accompany the A/E on his final punch list inspection. CHANGE ORDERS Recipient should notify DENR-DWQ prior to commencement of any change order work, except for emergency situations, that change the scope of the project. 2. Recipient must obtain prior DENR-DWQ approval, any change orders in excess of $100,000, or any change orders which would necessitate an increase in the Loan amount. 3. Recipient should submit two (2) properly executed copies of change orders to DENR-DWQ. Change order forms should indicate the Federal project number, the -4- correct change order number, name of contractor, contract number, and the date the change order was signed by all parties. 4. A complete detailed justification and clear description must be submitted with each change order to identify the need for the change. This submittal shall include justification and proper documentation for any requested time extensions. 5. Copies of new or revised contract drawings and/or specifications must be submitted with each change order. 6. Unless previously agreed unit prices are used, complete records of price negotiations shall be submitted with each change order. This should include such items as: a copy of the engineer's independent cost estimate, the construction contractor's cost breakdown, and the basis for the final negotiated settlement which would be a Memorandum of Negotiation. 7. Change orders will be disapproved until the above backup documentation is submitted. Work in place required by a non -State approved change order shall not be included in a contractor's partial payment request until the change order is approved. 8. Once the Recipient signs a change order, he obligates himself to the Contractor. The State is not obligated to approve the change order or reimburse the Recipient. RECIPIENT & A/E RESPONSIBILITY 1. The Recipient and A/E should become familiar with their responsibilities as defined by 40 CFR. 2. Loan conditions must be met and Loan objectives achieved. RECIPIENT PAYMENT REQUEST 1. Recipient should submit all payment requests (SF271) to the State with backup documentation when requested. 2. Recipient should be aware of the 1 st, 90%, and final milestone payment requirements. 3. Loan Agreement/Amendments and all conditions placed on them, if applicable, must be satisfied prior to Loan payment. ENVIRONMENTAL PROTECTION The Recipient was advised that the protection of the environment is a Loan requirement. It is necessary to comply with all environmental pollution control programs established by the City, 0 -5- State, and EPA. This includes, but is not limited to: 1. Protection of existing trees, shrubs, and grass. 2. Dust control of haul roads, excavation, work areas, and borrow areas. 3. Submitting an erosion control plan to the appropriate State agency. 4. Required treatment of Recipient's wastewater during construction. VARIOUS ITEMS The approved set of contract drawings should be furnished to the Recipient, A/E inspector, and to each contractor's supervisor or foreman. These drawings are to be marked up as authorized changes occur and are to be used in preparing as -built (record) drawings. These marked -up drawings shall be maintained and made available for State inspectors. The consultant distributed the specified number of contract documents to each contractor at the end of today's Preconstruction Conference. The plan documents incorporated all addenda items and are noted in the revision blocks. 2. Prior to commencement of work, the General Contractor was requested to submit a "Construction Progress Schedule" (i.e. Bargraph, CPM, etc.) showing a breakdown of the principal features of construction with the contract costs. This schedule is to reflect input and agreement from both of the other prime contractors. The schedule shall be prepared in such a way that the percentage of work completed and the work scheduled for completion at any given date may be determined. Also, each contractor was requested to submit a project outlay, itemized breakdown, or Schedule of Values which shall be the basis on which the contractor's monthly estimates and progress payments will be made. This office is requesting copies of these submittals upon authorization of the Recipient's engineer. It is noted that the General Contractor provided copies of their initial construction schedule to all parties for information purposes only. 3. The A/E's Project Representative stressed the importance of record as-builts, and will be reviewing monthly with each Contract to insure that they are being maintained. 4. The Owner's WWTP Operations Manager requested copies of Lockout/Tagout Procedures and Confined Space Policy from each Contractor. Copies of the Rocky River Regional Wastewater Treatment Plant's Lockout/Tagout and Confined Space Policies were distributed at today's meeting. Mr. Dan Hinson and Mr. Dan O'Connor were identified as the The Safety Directors for State Utility Constructors and ANECO, respectively. Acorn Industrial, Inc. representative noted this information will be provided at a later date. List of Contract Addenda: Addendum No. No. 1 Dated 4-13-01 No. 2 Dated 5-01-01 No. 3 Dated 8-07-01 No. 4 Dated 9-18-01 State Approved Received 8-09-0 1 /Approved 8-28-01 Received 8-09-0 1 /Approved 8-28-01 Received 8-09-0 1 /Approved 8-28-01 Received 9-19-0 1 /Approved 9-20-01 r M 6. The January 8, 2002 correspondances to the WSACC's Finance Officer from Construction Grants and Loans were discussed briefly. These letters addressed the EEO/MBE documentation and proof of good faith efforts per each contract. This required documentation needs to be addressed. Copies of all subagreements will be required to be forwarded to Construction Grants and Loans upon contract execution. It was acknowledged by a State Utility representative, that they are not utilizing one of the original identified EEO/MBE contractors. The Owner needs to forward this information to Ms. Amy Simes, P.E., for review and approval, as not to impact any loan payments. 7. Monthly Construction Progress Meetings were decided to be held on the 3rd Monday of each month at 1:30 PM. The initial Progress Meeting will be held in the Rocky River Regional Wastewater Treatment Plant's Conference Room on February 18, 2002. 8. The attendance list for today's Preconstruction Conference is attached. r CONSTRUCTION GRANTS & LOANS CHANGE ORDER CHECKLIST The following checklist must be completed and all information must be submitted prior to approval. Incomplete submittals will not be reviewed. Owner Project Name _ Project No. _ Change Order No. Contract No. Contractor Change Order Documents Two(2) copies of the properly executed change order ( an unexecuted copy may be submitted for a preliminary review, however all supporting documentation must be included); Federal and/or State Project number(s) shown on the change order; Clear description of each change; Detailed justification to identify the need for each change; Justification and documentation for any contract time extensions (Time extensions for weather should be for above average precipitation. The average number of days with precipitation greater than 0.10" for each month can be obtained from NOAA Report No. 20.) Copies of new or revised contract drawings and/or specifications for the change; Cost Documentation: The degree of cost documentation required is directly proportional to the cost of the change. However, each of the following items should be addressed regardless of the cost: Engineer's independent cost estimate; Contractor's detailed cost breakdown for labor, material, equipment, tax, overhead, and profit; Copies of suppliers' invoices for major items; Memorandum of negotiation which documents the negotiation process and the basis for the final negotiated settlement Jan-11-02 10:41am From -Black & Veatch 704 5488640 T=345 P-002/002 F-426: WSACC . ROCKY RIVER REGIONAL WWTP UPGRADE/EXPANSION TO 34 MGD - PHASE 1 ; i PRE -CONSTRUCTION CONFERENCE January,9, 2002 ATTENDANCE NAME AFFILIATION PHONE NUMBER . \ � 5'�r ► i , (' - �!1 -�- Q 1xZre ew11 '1 y0- - 20q - G 44,0 Mike McLAMa3 �-r-M uTu �o4-Z - «� of r��� d'+feol wtr�e2 r I � Ccw ro Ti1 cJ157fei c (R'19 ' jR- - qlr7 IL1 l ©C M A R`r` r�( Go N9.7-. tr Si►, ITN. Amew ; IA�s . (7u+) 423•'9o18 om 1 ►�� 2,G �,Sa►� p5z 701 S5�-aa3 e ai' t1/ C C 7 U b9 12 Ti+ sh;�F ws eve I� SiOessw w r e. ���-�164-a3 (�iZt Dl /(�oe—b _ ac-aGy_ ID' V - ✓r1b-'�L(a-2- 3� - November 9, 2001 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Gregory J. Thorpe, Ph.D. Acting Director Division of Water Quality NS, DEPT. OF ENIVIR,0111 riENT AND NATURAL RESfJI..I LGI= S I pT. v� �q.� •�'d Mr. John C. Murdock, III, Executive Director NOV 0 9 2001 Water & Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026-0428 ' �1e4.i`-i s .a: o—.,`�!s"�, a .-f Ls'�i $ �F+rb• SUBJECT: 201 Facility Plan Phase 2 WSACC Cold Water Creek Parallel Interceptor Project No. CS370382-18 Dear Mr. Murdock: I am writing to acknowledge receipt of the subject 201 Facilities Plan on November 2, 2001. The Facilities Evaluation Unit has initiated the project review and we will notify you and your engineer upon completion of our review. If you have any questions concerning this matter, please contact Rob Brown at (919) 715- 6213 or me at (919) 715-6225. I:- ely, - e_'_ l K. Lawren�� e Horton, III, P.E., Supervisor FacilitiesiEvaluation Unit cc: Sandra Tri p, P.E.,DEE, Camp Dresser & McKee oores7r�ille ' _egaiona COOS rice Daniel Blaisdell, P.E. Amy Simes, P.E. DMU/FEU/SRF Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 E-Mail Address www.nccgl.net FAX (919) 715-6229 ��A I IN;„ ' Customer Service 1 800 623-7748 0 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Gregory J. Thorpe, Ph.D. Acting Director Division of Water Quality ` <_° NC DEPT. OF ENVIRONMENT Un 'ATI R) Si C?r:c!nj3prp MOORES`d?'',.L k :, 'L OFFICE September 20, 2001 l - Mr. John C. Murdock, III, Executive Director C SEP 2 5 2Q01 Water & Sewer Authority of Cabarrus County 232 Davidson Highway P.O. Box 428 Concord, North Carolina 28027!}?L;.: SUBJECT: Water & Sewer Authority of Cabarrus County (WSACC) . Rocky River Regional Wastewater Treatment Plant Upgrade and Expansion to 34 MGD, Phase 1 Approval of Addendum No. 4 SRF No. CS370382-15 Cabarrus County Dear Mr. Murdock: Reference is made to Addendum No. 4, received September 19, 2001, from Black & Veatch for revisions to the subject project. The proposed addendum as described in the attachment has been reviewed by this office and is hereby approved, and eligible for Revolving Loan funding in accordance with the loan offer and conditions thereof. The approval of this addendum does not constitute any change in the amount of your funding for this project. It is the responsibility of the recipient and the consulting engineer to insure that the project plan documents are in compliance with Amended N.C.G.S. 133-3 (ratified July 13, 1993). The administrative review and approval of addenda do not imply approval of a restrictive specification for bidding purposes; nor is it an authorization for noncompetitive procurement actions. Adequate time must be allowed for the potential bidders and this office to receive and act on addenda prior to the receipt of bids for subject project. A copy of the approved addendum is attached for your files, and one (1) copy retained for our files. Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-69M E-Mail Address www.nccgi.net FAX (919) 715-6M Customer Service 1 800 623-7748 -2- Should you have any questions regarding this matter, please contact Mr. Ken Pohlig, P.E., at (919) 715-6221. Sincerely, 4� Q r t7 J Y Cecil G. Madden, Jr. P. E., S e isor Design Management Unit Construction Grants & Loans Section Attachment kp:nw cc: Black & Veatch (Charlotte, Attn: Keith Proffit, P.E.) DWQ Mooresville Regional Office Amy Simes, P.E. Daniel Blaisdell, P.E. Valerie Lancaster Cecil G. Madden, Jr., P.E. Ken Pohlig, P.E. CIU SRF t . . WATER AND SEWER AUTHORITY OF CABARRUS COUNTY, NORTH CAROLINA ROCKY RIVER REGIONAL WWTP UPGRADE AND EXPANSION TO 34 MGD—PHASE 1 SRF NO. CS370382-15 ADDENDUM NO. 4 �,G n r�` GRANTS & LOAN RMN A. SCOPE. This Addendum No. 4 consists of pages AD4-1 through A0"CE;.�^.r°'', 5 and covers the following additions and changes to the Addenda, Pa;ou s� TICE Specifications, and Drawings and also consists of the following attachments: • Page 1 of Section 00452, INSTRUMENTATION AND CONTROL SEF 2 5 2001 SYSTEM QUESTIONNAIRE. • Prebid Conference Minutes with attachments. f =_ • Drawing P15A. g 3 `' `a'; 5'' i i i SECTION B. ADDENDA. 1. Addendum No. 1. Delete Addendum No. 1 in its entirety. The Davis Bacon Act does not apply to this project. C. SPECIFICATIONS. 1. Section 00452—INSTRUMENTATION AND CONTROL SYSTEM QUESTIONNAIRE Page 1. Replace page 1 with the attached page (AD4-9). 2. Section 01015—PROJECT REQUIREMENTS Page 1, Paragraph 2, Item a. Replace "Item a" with the following: "a. Isolate and drain each basin train, except for effluent channel, for modification work. Cleanup required by Contractor is Contractor's responsibility." NORTH CAROLINA ENVIRONMENTAL I�.AMAGELIENT UGC AMMISSION VW4%I OF %T=R QUALITY (WSACC/RRRWWTP ) AD4-1 (Expansion to 34 mgd ) ''��� (Phase 1 / 49926 ) VJ (Addendum No.-4 } G (37613 / 091801 ) 3. Section 01800—DIVISION OF WORK Page 2, Paragraph 2.01, Item i. Add "Adjustable Frequency Drive" to the list, following "All HVAC equipment". Add the following paragraph to "Item i": "Reference the appropriate electrical or HVAC Drawings for location. Pad shall be 4 inches high and 4 inches longer and wider than electrical cabinet furnished. Coordinate size with equipment furnished. Corners shall be chamfered." 4. Section 03300—CAST-IN-PLACE CONCRETE Page 13, Paragraph 2-3.02.02. At top of page, delete "Shrinkage test report". Page 14, Paragraph 2-3.02.03. Delete the first full paragraph, beginning "A drying shrinkage test....", and the three indented subparagraphs following, down to "24. FORMS". 5. Section 09900—PAINTING Page 12, Paragraph 3-7.02. Delete this paragraph in its entirety. 6. Section 11551-HIGH PURITY OXYGEN DISSOLUTION EQUIPMENT Page 6, Paragraph 1-2.16.05. After "Calibration gas...cylinder", add the following: "Volume shall be sufficient to calibrate each instrument furnished at least once." Page 6, Paragraph 1-2.16.06. After "Calibration gas ... cylinder", add the following: "Volume shall be sufficient to calibrate each instrument furnished at least once." Page 9, Paragraph 2-1.02.01. Under the "Per Train" column, change the "Minimum month design BOD5" from "1,870 Ibs%day" to 1,890 Ibs/day": Page 10, Paragraph 2-1.02.01. In both columns, change the "Mean biomass loading, Ibs BOD5/lb MLVSS-day" from "0.29" to "30". (WSACC/RRRWWTP ) AD4-2 (Expansion to 34 mgd ) (Phase 1 / 49926 ) (Addendum No. 4 ) (37613 / 091801 ) Page 11, Paragraph 2-1.02.01. In both columns, change the "Volumetric organic loading, Ibs BOD5/1000 ft3-day" from "0.11" to "37.2". Page 11, Paragraph 2-1.03. Add the following after "Number of stages in each train": "Stage Dimensions (width x 52.5 x 52.5 x 11.6 length x depth), ft " Delete the "Recycle ratio, percent of Q, 100". Replace it with the following: "Recycle ratio, percent of Q Maximum 100 Average 30 to 60 " Change the "Maximum reactor exit dissolved oxygen conc, mg/L" from "10" to "4". Change the "Oxygen transfer coefficients" to "Oxygen transfer correction factors". Page 12, Paragraph 2-1.03. In the first item beginning "Minimum oxygen.... add the following after "(in ambient air)". "at maximum loading in first stage," In the last item beginning "Oxygen generation...", change the value for "Summer" from "40.1" to "41.8" and the value for "Winter" from "40.5" to "42.2". Page 18, Paragraph 2-2.12. In the first sentence of the second paragraph, beginning "Each surface...", add the following after "(in air)": if standard oxygen transfer rate," In the fourth sentence of the second paragraph, beginning "The surface aerators..." revise the maximum dissolved oxygen concentration at exit of each train from 10" to "4" mg/L. Page 24, Paragraph 2-5.02.02.05. Change the number of this paragraph to "2-4.02.02.05". (WSACC/RRRWWTP ) AD4-3 (Expansion to 34 mgd ) (Phase 1 / 49926 ) (Addendum No. 4 ) (37613 / 091801 ) Page 25, Paragraph 2-5.02.02.08.02. Change the number of this paragraph to "2-4.02.02.08.02". Page 26, Paragraph 2-5.02.02.11. Change the number of this paragraph to "2-4,.02.02.11 ". Page 26, Paragraph 2-5.02.02.11.01. to "2-4.02.02.11.01 ". Change the number of this paragraph Page 26, Paragraph 2-5.02.02.11.02. Change the number of this paragraph to "2-4.02.02.11.02". Page 27, Paragraph 2-5.02.02.11.03. Change the number of this paragraph to "2-4.02.02.11.03". Add the following paragraph: "The System Supplier may use system data available from elsewhere in the plant control system and communicated over the data highway network to fulfill the functional requirements of the system. The System Supplier is responsible for furnishing and applying all configuration services, such as PLC address assignments, and development of custom control algorithms, to fulfill the functional requirements of this system." Page 33, Paragraph 2-4.02.06. At the end of the last sentence of the first full paragraph which begins "The oxygen analyzer shall be....", add the following: "...from calibration cylinders listed in Paragraph 1-2.16.06." Page 34, Paragraph 2-4.02.08. Add the following new paragraphs. after "Item d": "2-4.02.09. Thermal Dispersion Flowmeters. Contractor shall furnish and install thermal dispersion flowmeters in quantity shown on the Drawings and listed in Appendix 13560A, Instrument Device Schedule. Refer to Specification Section 13560 for the technical specification of this device. 2-4.02.10. Smart Pressure and Pressure Sensing Level Transmitters. Contractor shall furnish and install smart pressure transmitters in quantity shown on the Drawings and listed in Appendix 13560A, Instrument Device Schedule. Refer to Specification Section 13560 for the technical specification of this device." Renumber remaining paragraph in Section 2-4.02.. (WSACC/RRRWWTP ) AD4-4 (Expansion to 34 mgd ) (Phase 1 / 49926 ) (Addendum No. 4 ) (37613 / 091801 ) Page 43, Paragraph 3-5.01. Delete "Items a, b, and c", and replace with the following: "a At the maximum month design condition and at 280 C mixed liquor temperature, dissolve 37.6 tons per day of oxygen from a supply of 41.8 tons per day of oxygen contained in a gas stream with a minimum purity of 96 percent and also maintain a dissolved oxygen level of not less than 2 mg/L in Cells 1 and 2 and not more than 4 mg/L in the mixed liquor effluent of Cell 3, provided the biological oxygen demand exists. This shall be verified by the surface aerators ability to achieve a minimum oxygen transfer rate constant (KLa) in clean water at 200 C and sea level, using atmospheric air and oxygen saturation concentration (Cs) of 9.09 mg/L, of the following: Stage Kla, per Hour 1 4.32 2 3.09 3 3.44 However, for mixing purposes,, each aerator shall have the ability to deliver a minimum of 23 motor shaft horsepower into the mixed liquor stage. b. The oxygen dissolution system shall result in a total consumption of electric power by each surface aerator supplied, not in excess of 30 hp when operated under the conditions specified in Item a above.. This shall be verified by monitoring the tested units under Item a above. c. The control system shall be capable of controlling. the DO concentration in the last stage of each train between 2 and 4 mg/L while achieving appropriate biological nitrification under the maximum month design conditions should the oxygen demand exist. This shall be verified by operating three complete trains (one basin) using wastewater and mixed liquor for a period of 1 week." Page 44, Paragraph 3-6.02. In the first paragraph, delete the second sentence beginning "Performance tests shall be..." and replace it with the following: "Performance tests shall be conducted on one surface aerator and shall meet the requirements specified for Stage 1 under Performance Warranties." (WSACC/RRRWWTP ) AD4-5 (Expansion to 34 mgd (Phase 1 / 49926 ) (Addendum No. 4 ) (37613 / 091801 ) Page 45, Paragraph 3-6.02. Add the following sentence after the first sentence of the fourth full paragraph beginning "For a shop test...": ';'At a minimum, the test cell must be equal in sidewater depth with an area within 15 percent of the existing cell dimensions at the Rocky River Regional WWTP." Page 50, Paragraph 3-7. Delete "Item b" and replace with the following: "b. Supply higher horsepower surface aerators to meet specified DO requirements. With respect to electric power requirements: If the average consumption of electric power by the new surface aerators installed exceeds the horsepower specified in Paragraph 3-5.01.b at the conditions specified in Paragraph 3-5.01.a, the Owner shall withhold, as liquidated damages, a sum equal to $4,600 per horsepower in excess of the specified horsepower for each mixer furnished. If higher horsepower aerators are selected, they shall be limited to 40 horsepower." 7. Section 11552—OXYGEN PRODUCTION EQUIPMENT CONTROL MODIFICATIONS Page 9, Paragraph 1-9.03. Add the following paragraph: "The System Supplier may use system data available from.elsewhere in the plant control system and communicated over the data highway network to fulfill the functional requirements of the system. The System Supplier is responsible for furnishing and applying all configuration services, such as PLC address assignments, and development of custom control algorithms, to fulfill the functional requirements of this system." D. DRAWINGS. 1. Sheet C3. On the Third Level Plan at the top of sheet, place the detail reference "A/C6" within cloud. The angle support shall be installed under this contract. 2. Sheet C6, Detail A. Replace the "BLAST CLEAN..." cal lout with the following: "BLAST CLEAN THE ENDS OF THE EXIST GRATING WHERE CORROSION HAS OCCURRED, REMOVING ALL CORROSION, AND RECOAT WITH EPDXY COATING (GREY)." (WSACC/RRRWWTP ) AD4-6 (Expansion to 34 mgd ) (Phase 1 / 49926 ) (Addendum No. 4 ) (37613 / 091801 ) 3. Sheet D1, Detail A, Enlarged Plan. Add the following callout with leader to the existing 4" BFV: "REPLACE PNEUMATIC ACTUATOR WITH MANUAL LEVER. SUPPLY TEMPORARY BLIND FLANGE WITH GASKET IN EVENT VALVE WILL NOT SEAT SHUT." Revise NOTE 5 as follows: "REMOVE EXISTING ANALYZER PANEL AND ALL ASSOCIATED SAMPLE PIPING, CONDUIT, AND STEEL AND CONCRETE SUPPORTS. CONCRETE SUPPORT AREAS SHALL BE GROUND SMOOTH." 4. Sheet D2, Detail A, Enlarged Plan. Add the following callout with leader to cut end of 6" stainless steel piping: "PROVIDE TEMPORARY PLUG TO ALLOW ISOLATION OF PIPING SEGMENT." Revise NOTE 3 as follows: "REMOVE EXISTING ANALYZER PANEL AND ALL ASSOCIATED SAMPLE PIPING, CONDUIT, AND STEEL AND CONCRETE SUPPORTS. CONCRETE SUPPORT AREAS SHALL BE GROUND SMOOTH." 5. Sheet E2, Instrument Air Schematic. Add the following NOTE: "WHERE THE 1-1/2" COMPRESSED AIR LINE PARALLELS THE EXISTING BASINS, IT MAY BE STRAPPED TO THE EXPOSED CONCRETE WALL RATHER THAN PLACED BELOW GRADE AT CONTRACTOR'S OPTION." 6. Sheet 011. Add the following NOTE referencing MAU-El: "MAU-El SHALL BE INSTALLED ON NORTH END OF EXISTING CONCRETE PAD LEAVING SPACE FOR FUTURE HVAC EQUIPMENT." 7. Sheet P3. Where 02 inlet and vent piping and valve locations do not coincide with Sheets D1 and D2 details, the Sheet D1 and Sheet D2 details shall govern. (WSACC/RRRWWTP ) AD4-7 (Expansion to 34 mgd ) (Phase 1 / 49926 ) (Addendum No. 4 ) (37613 / 091801 ) 8. Sheet P15. Modify control block diagram to show requirements for fiber- optic data highway cable between the two (2) fiber-optic transceivers (FOT) located at the Aeration "AU" Building and Oxygen Plant. 9. Sheet P15A. Insert new Sheet P15A included with Addendum No. 4. 10. Sheet Q19. Correct description of surface -mounted raceway support hardware on Conduit Support Detail and within NOTE 3 to require PVC - coated galvanized steel material. All mounting bolts and hardware shall be stainless steel. 11. Sheet Q46. Modify Aerations Basins PLC One -Line Diagram to include circuit "FO-5" as part of these Phase 1 improvements within clouds. This fiber-optic data highway cable shall be routed to the Oxygen Plant. Add NOTE 3 within clouds as follows: "NOTE 3. SECTION 2 CONTRACTOR SHALL INSTALL CIRCUIT FO-5 THROUGH EXISTING UNDERGROUND SPARE CONDUIT. ROUTE SHALL FOLLOW EXISTING UNDERGROUND DUCT BANK AND EXISTING ABOVE GRADE P/T TERMINAL BOXES. LENGTH OF CIRCUIT SHALL BE AS DETERMINED FROM REVIEW OF DRAWING B2." ACKNOWLEDGEMENT BY BIDDER. Bidder shall acknowledge receipt of this Addendum No. 4 in the space provided on the Bid Form. September 18, 2001 Black & Veatch International Company (WSACC/RRRWWTP ) AD4-8 (Expansion to 34 mgd . ) (Phase 1 / 49926 ) (Addendum No. 4 ) (37613 / 091801 ) Section 00452 INSTRUMENTATION AND CONTROL SYSTEM QUESTIONNAIRE Each Section I, Section II, and Single Prime Bidder shall submit with its Bid a copy of this Instrumentation and Control System Questionnaire completed by Bidder's intended Supplier. Section I will only apply to the instrumentation and control system supplied under Section 11551, HIGH PURITY OXYGEN DISSOLUTION EQUIPMENT, and Section 11552, OXYGEN PRODUCTION EQUIPMENT CONTROL MODIFICATIONS. Section II will include all other instrumentation and control. Single Prime Contractors shall incorporate both herein and may submit separate forms with his Bid if necessary. Owner will review and evaluate the information before award of the Contract. Upon award of a contract, the named instrumentation and control system Supplier shall be employed to perform the Work and the named equipment shall be furnished, unless changes are specifically authorized by Owner. Substitutions will be permitted only if named equipment does not meet the requirements of the Contract Documents, the manufacturer is unable to meet the delivery requirements of the construction schedule, or the manufacturer is dilatory in complying with the requirements of the Contract Documents. Preliminary acceptance of equipment listed by manufacturer's name shall not in any way constitute a waiver of the Specifications covering such equipment;.final acceptance will be based on full conformity with the Contract Documents. Failure to furnish all information requested or entering more than one manufacturer's name for any item in this Instrumentation and Control System Questionnaire may be cause for rejection of the Bid. Items 3 through.6 of this questionnaire need not be completed. if the proposed System Supplier is one of those named in Section 13500. 1. Instrumentation and Control System Supplier. Specification Section (Identify as 11551, 11552, or 13500) Address Telephone number (WSACC/RRRWWTP ) 00462 (Expansion to 34 mgd ) -1- (Phase 1 / 49926 ) (Addendum 4 ) (37613 / 091801 ) (AD4-9) BLACK & VEATCH LLP PRE -BID CONFERENCE MINUTES WSA of Cabarrus County B&V Project 49926.400 Rocky River Regional WWTP B&V File A Upgrade and Expansion to 34 mgd September 13, 2001 Phase 1 Meeting held on Thursday, September 13, 2001, in the Multipurpose Room at the Water and Sewer Authority of Cabarrus County's Rocky River Regional Wastewater Treatment Plant (RRRWWTP), Concord, North Carolina. Recorded by: Bridget C. Kolda, Black & Veatch Attending: See attached sign -in sheet. The Agenda is included as an attachment to these meeting minutes. Information not included on the Agenda is summarized as follows. Brackets [ ] indicate information provided outside the pre -bid meeting. A. Introductions Keith Proffit, Black & Veatch, opened the pre -bid conference. The sign -in sheet was routed for attendees to sign. The Agenda was distributed. Attendees introduced themselves and their affiliation. Jay Shive, Facilities Operations Director, WSACC, was identified as not in attendance. B. Project History/Description The Upgrade and Expansion to 34 mgd project was initially a single-phase project. The project was divided into three phases. Phase 1 documents were developed using the original project documents. Phase 1 construction should start January 2002. Phase 2 construction is scheduled to start near the end of Phase 1 construction. Scheduling of Phase 3 construction is dependent on the flow experienced at the plant. AD4-10 BLACK & VEATCH LLP PRE -BID CONFERENCE MINUTES WSA of Cabarrus County Rocky River Regional WWTP Upgrade and Expansion to 34 mgd Phase 1 C. Contract Documents Page 2 B&V Project 49926.400 September 13, 2001 Addenda Nos. 1, 2, and 3 have been bound in the specification book. Acknowledge- ment of receipt of Addenda Nos. 1, 2, and 3 is not required. Addendum No. 4 will contain meeting minutes, Agenda, copy of sign -in sheet, and clarifications. Acknowledgement of receipt of Addendum No. 4 is required in the bid documents. D. Other Data The Main Pumping Station superstructure has already been demolished. E. Instructions to Bidders The official clock to determine time for closing receipt of bids will be the clock in the lobby of the RRRWWTP, Administration Building. The period for evaluating substitute or or -equal items has expired. Only the named manufacturers or suppliers identified in the specifications shall be used. Alternative Items are all additive alternatives. Experience Modification Rate shall be included for information purposes. F. Contract Requirements No additional information. G. SRF Requirements DAVIS-BACON ACT DOES NOT APPLY. Wage rates will not be supplied. AD4-11 BLACK & VEATCH LLP PRE -BID CONFERENCE MINUTES WSA of Cabarrus County Rocky River Regional WWTP Upgrade and Expansion to 34 mgd Phase 1 H. Project Requirements Page 3 B&V Project 49926.400 September 13, 2001 Concrete pads for electrical equipment and HVAC equipment are the responsibility of the General Contractor. Access gate will be unlocked during regular business hours and locked outside of regular business hours. Contractor must reach staging area through. gate. Electrical Contractor shall be responsible for 120 VAC and higher power wiring and conduit from source to HVAC equipment. HVAC Contractor shall be responsible for all control wiring, conduit, and terminations. I. Project Drawings No additional information. J. Addendum No. 4 The sign -in sheet is attached to these minutes and will be included in Addendum No. 4. The heat recovery unit (HRU) at the Main Pumping Station will be removed. The existing concrete pad will be used. One side of the pad will be reserved for future Phase 2 equipment. K. Questions and Answers Question: Electrical Contractor always has electrical suppliers as subs. Does the General Contractor have to fill -out the I&C Questionnaire even though it may be Lotepro's sub? Answer: Keith Proffit responded, "Yes." The General Contractor will fill -out the I&C Questionnaire even though it may be Lotepro's sub. Matt Marbois, Black & Veatch, added the following: One PLC is being furnished under the Section 2 contract scope and two PLCs are being furnished under Section 1 as part of the oxygen plant and injection system. It is intended to coordinate the programming and AD4=12'-. BLACK & VEATCH LLP PRE -BID CONFERENCE MINUTES WSA of Cabarrus County Rocky River Regional WWTP Upgrade and Expansion to 34 mgd Phase 1 Page 4 B&V Project 49926.400 September 13, 2001 configuration of the PLCs. A joint conference will be held with the successful contractors after Notice to Proceed to discuss the coordination efforts. Question: Section 11552, Paragraph 1-5.03, states: "The OCSS shall furnish and install all electrical work required to properly interface and implement the control modifications specified herein." Are you open to changing this? Answer: Matt Marbois responded, "No." Matt indicated that B&V would have to show one -line diagrams with sizes and number of wires, device locations, etc. As the scope is unique with respect to controls, the specifications require the OCSS to be responsible for furnishing and installation of the controls. Kruger and Lotepro may be more knowledgeable and are expected to coordinate this division of installation scope responsibility with the contractors during the bid period. Question: On Instrumentation Questionnaire, if Lotepro, hypothetically, presents complete package for Section 11552 but does not include Section 13500 named System Suppliers, does questionnaire need to be completed entirely? Answer: Matt Marbois responded, "Yes." Matt indicated that Addendum No. 4 will modify the questionnaire to require the System Supplier identified in the questionnaire to be categorized by applicable specification section. Therefore, those contractors submitting Section 1 and Single Prime bids must complete a separate Instrumentation Questionnaire identifying the System Supplier for Sections 11551, 11552, and 13500. Those contractors submitting Section 2 bids must identify the System Supplier for Section 13500. Question: Are material and labor costs for conduit and wire associated with specification Sections.11551 and 11552 to be included in Section 1 bid? Answer: Matt Marbois responded, "Yes," and "with exact responsibility for provision and installation as coordinated between the System Supplier (for each section) and the Section 1 Contractor." AD4-13 BLACK & VEATCH LLP PRE -BID CONFERENCE MINUTES Page 5 WSA of Cabarrus County B&V Project 49926.400 Rocky River Regional WWTP September 13, 2001 Upgrade and Expansion to 34 mgd Phase 1 Question: Cloud effect on drawings. P-3 is well clouded and correlates with Section 11551. P-4 through P-10 are not clouded. Are they in the scope of Phase 1? Answer: Keith Proffit responded "Yes." The intent is the entire drawing applies to Phase 1 work for Drawings P-4 through P-10. Matt Marbois indicated that a note will be added to sheet to indicate that the entire sheet applies for any sheet without clouds or cross -outs. [Upon further consideration of this question, the bidders attention is directed to note at bottom of Sheet 1 General, Sheet List. No further changes are considered necessary to clarify scope of the work in response to this question.] Question: Panel -mounted devices installation details are taken care of for new panels. Others are field mounted. Sheet P16, P17, and P18 contain installation details but are not included in the documents. Answer: Matt Marbois. indicated that B&V would check on this and include installation details if appropriate in Addendum No. 4. [Upon further consideration of this question, the mounting details for Sections 11551 and 11552 will be provided in Addendum No. 4.] Question: Can the concrete shrinkage test be eliminated since not a lot of concrete is required for this job? Answer: Keith Proffit will consider this request. [The specification allows other methods than Laboratory Trial Mix Design for concrete mix approval. See Specification Section 03300, Paragraph 2-3.01.01.] Question (as provided via fax to B&V): Adjustment unit prices list base bid quantities to the unit price items; are these the actual quantities to carry in the base bid for these items? Answer: Keith Proffit responded "Yes." Base bid amounts do apply. AD4-14 BLACK & VEATCH LLP PRE -BID CONFERENCE MINUTES WSA of Cabarrus County Rocky River Regional WWTP Upgrade and Expansion to 34 mgd Phase 1 Page 6 B&V Project 49926.400 September 13, 2001 Question (as provided via fax to B&V): Please issue Davis -Bacon wages. Answer: Keith Proffit responded that the Davis -Bacon Act does not apply. Question (as provided via fax to B&V): We are replacing Mixers MX-35 and MX-38 in HPOAS Basin 3 and Mixers MX-54, MX-55, MX-56, MX-57, MX-58, and MX-59 in HPOAS Basin 5 only. Is this correct? There are many other mixers shown with bold print on Drawings D2 and D3. Answer: Keith Proffit indicated that eight mixers will be replaced, and a new equipment designation does not mean mixers will be replaced. Question (as provided via fax to B&V): Specification Section 01015, Page 11, under Alternate 0 states that the Owner estimates 5 yards of grit per train to be removed by the Contractor. Due to the access in this area, may this quantity for grit removal be used for bidding purposes? Answer: Keith Proffit responded "Yes." Question: If a substantial difference in grit volume is actually removed, would this be basis for additional payment? Answer: Keith Proffit indicated that a claim could be submitted and would be considered. Comment (by Keith Proffit): The painting specification will be clarified on several items. Question: Butterfly Valve Specification (Section 15107) identifies nine manual valves. Are these with the oxygen vent lines? They are not identified on Sheet P-3. Are they existing? Answer: Keith Proffit indicated that BFV-34, -35, -36, -44, -45, -46, -54, -55, and -56 not existing and will be new valves. These manual valves are located on Sheets D1 and D2. AD4-15 BLACK & VEATCH LLP PRE -BID CONFERENCE MINUTES WSA of Cabarrus County Rocky River Regional WWTP Upgrade and Expansion to 34 mgd Phase 1 Page 7 B&V Project 49926.400 September 13, 2001 Question: P-3 diagram of oxygen vents shown as bypass but differs from D2 which indicts a straight -on pipe. Answer: Keith Proffit will investigate the discrepancy and address by addendum as appropriate. Question: Specification Sections 11551 and 11552 reference industry specifications for welding and cleaning but also indicate welding and cleaning is per advice of OCSS. Is supplier going to advise on welding and cleaning? Answer: Keith Proffit indicated that Contractor is expected to perform welding and cleaning in accordance with OCSS instructions. Question (by Keith Proffit): Are the Contract Documents biddable? Answer: General response from attendees: Yes. Question (by Keith Proffit): Is the time frame a problem? Answer: No extensions requested by attendees. Question: Is the work inside the oxygen tanks considered to be a confined space? Answer: Lynn Bishop, WSACC, responded "Yes." Question: What is the duty cycle of oxygen production plant? Answer: Keith Proffit indicated that the facility will have a certain amount of liquid oxygen (LOX) in storage. This is indicated in the specifications (6 days, Section 01015). If additional storage is required, Contractor will have to bring in additional oxygen. The cost of delivery and storage will be at the cost of the Contractor. It is expected that Contractor will coordinate with WSACC to ensure the tanks are topped off prior to beginning work on the system that will have the system out of service. AD4-16 BLACK & VEATCH LLP PRE -BID CONFERENCE MINUTES WSA of Cabarrus County Rocky River Regional WWTP Upgrade and Expansion to 34 mgd Phase 1 Page 8 B&V Project 49926.400 September 13, 2001 Question: Will the Contractor be responsible for the OT of the resident on the sixth day? Answer: Keith Proffit responded "Yes." Question: Who is the planned resident? Answer: Gary Talmage, Black & Veatch, responded, "Jeff Davis." Keith Proffit closed the meeting. Several of the attendees, WSACC staff, and B&V staff walked around the site. WSA-1/svl mtg min pre-bid.doc Attachments: Pre -bid Conference Agenda Sign -in sheet Distribution: Attendees Plan holders to date AD4-17 Water and Sewer Authority of Cabarrus County Rocky River Regional WWTP Upgrade and Expansion to 34 mgd — Phase 1 PREBID CONFERENCE AGENDA September 13, 2001 10:00 A.M. A. Introductions. B. Project History/Description. C. Contract Documents. 1. Specifications and Documents. 2. Project. Drawings. Note that Addenda 1, 2, and 3 are bound in front of specification book. D. Other Data. 1. The geotechnical report may be obtained. 2. As -built drawings are available at plant. Need 48 hours notice. E. Instructions to Bidders. 1. Schedule for Bid and Award. • Bid Opening: September 25, 2001, at 2:00 p.m. at this location. • Anticipate conditional award subject to CG&L approval at October board meeting, DENR approval and NOA issued mid -November, and NTP in mid -December. Note bids may be held for 90 days. • Contract Time: 390 days Substantial Completion, 450 days Final Completion. 2. . Bid Requirements. • Bid forms (blue pages) must be filled out completely and bound in the specification book. • Bids may be submitted for General Construction, Electrical Construction, HVAC, or single prime. • Three complete bids are necessary to open bids. • To be completed and included with Bid: Bid Form (00300), 5 percent Bid Bond, Questionnaire (00450), Instrumentation and Control System questionnaire (00452). AD4-18 • � r Water and Sewer Authority of Cabarrus County Rocky River Regional WWTP Upgrade and Expansion to 34 mgd—Phase 1 PREBID CONFERENCE AGENDA (continued) • Substitute or "Or Equal" Items. Use only named manufacturers or suppliers. "Or -Equals" will be issued by Addendum. • Indicate Section you are bidding or "Single Prime" on outside of envelope submitted. 3. Bid Form. • Acknowledge Addenda for No. 4 and any following addenda. • Indicate work being bid under Item 4 (Section I, II, III, or Single Prime). • Complete blanks for base bid and appropriate ADD alternatives. Note allowance amount applicable to Section II and Single Prime). • Adjustment unit prices to be completed by Section I or Single Prime bidders only. • Single Prime bidders must list electrical and HVAC subs. • Include Experience Modification Rate for information. 4. List of Subs —Within 7 days after bid opening and from apparent successful bidder only. F. Contract Requirements. 1. Executed Agreement within 15 days of NOA. 2. Performance and Payment Bonds within 15 days of NOA. 3. Certificates of Insurance within 15 days of NOA. G. SRF Requirements. 1. EEO Documentation within 10 days after bid opening. (SRF-14). Also SF-257. 2. Davis Bacon Act does not apply. 3. Debarment/Suspension Certification. 4. MBE Requirements (SRF-30). H. Project Requirements. 1. Note provisions for Operation of Existing Facilities during construction beginning on page 01015-3. 2. Note presence of asbestos material in HRU (01015-8). 3. Note warning regarding pure oxygen (01015-13). AD4-19 Water and Sewer Authority of Cabarrus County Rocky River Regional WWTP Upgrade and Expansion to 34 mgd—Phase 1 PREBID CONFERENCE AGENDA (continued) 4. Note section on Overtime Work (00800-13). Contractor shall reimburse Owner for cost of overtime inspection. 5. Construction access. 6. Note Division of Work (Section 1800). GC places concrete pads for EC. I. Project Drawings. 1. Edited from large project. Only issued drawings pertinent to work under this phase. Not all work indicated is included under this contract. 2. Scope of Work indicated. Work not included sometimes crossed out or clouded or sometimes the work that is included is clouded with all other being excluded. Look at each sheet to understand work scope. J. Addendum No. 4. Expect to issue Addendum No. 4 Tuesday, September 18, via FedEx for Wednesday delivery. Anticipated items are as follows: • Prebid Conference Meeting Minutes. • Clarify process issues for Section 11551. • Clarify I&C Questionnaire. • Clarify concrete pad requirements for MCC and electrical. • Clarify existing concrete pad for HVAC equipment at MPS to remain. Also must leave space for future HVAC equipment. K. Questions and Answers AD4-20 WATER AND SEWER AUTHORITY OF CABARRUS COUNTY ROCKY RIVER REGIONAL WWTP UPGRADE AND EXPANSION TO 34 MGD PHASE 1 PRE -BID CONFERENCE SEPTEMBER 13, 2001 RRRWWTP ADMINISTRATION BUILDING ATTENDANCE NAME ORGANIZATION I ADDRESS PHONE NUMBER a b S i•� es e1Z�w e� �Z 1 l 13u►�.w. w 2 cT ct LC[ - 3 G � /&k 1je 7a4 28 3 - 75rs1 L�&Z 1 C -2 .2-- Cole- Te42dl,s Q�.a W:t i So r12. °LD £ lec.-I-. C a210� N•C. '7e - ) Z3 - 90 I� e�\� �s� ��� �� G�,- Nc 11i- 61n-Y31c, .S clo�j .Qa*"lz � vue c iC �k•'� / �� �io� l sec -'c ��hsoh Gf , %�/� �I �3 - 7e3 WATER AND SEWER AUTHORITY OF CABARRUS COUNTY ROCKY RIVER REGIONAL WWTP UPGRADE AND EXPANSION TO 34 MGD PHASE 1 PRE -BID CONFERENCE SEPTEMBER 13, 2001 RRRWWTP ADMINISTRATION BUILDING ATTENDANCE NAME I ORGANIZATION I ADDRESS I PHONE NUMBER eye .S e4 c., 5 (� c C o q V-410-.23 Al � � C�L� �� �/L17'� Cawh�7� /�'tG�T�6 I �� Zb¢ Z& -QoO {�ti► I -r C �1 Sq—[E uTl�iiY�I�{ �IzAC'r0 (-704) Z89-G4o- _ 0 5a 0 C Duo �Ar-tsoo S��ke W-A tkk,5aAr5 M Dnroq!�, -1ocr -LIg G 4oe mim Now\ ►l to A)3 7W tj wN 1MN, X J L $76 - 321- 9 32�n�c�- I�v�Dri G A�� 1 L C 13�� At A IT M vi YZ a L`1 c� xl< . Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Gregory J. Thorpe, Ph.D. Acting Director Division of Water Quality September 17 2001 A�jj i . , ,—tt(- RE,wC:�URCEv ROORESViL? Mr. John C. Murdock, III, Executive Director Water & Sewer Authority of Cabarrus County P. O. Box 428 Concord, North Carolina 28026-0428 Dear Mr. Murdock: SEP 2 (0 2.a�ii1 Est ➢_,Y 3z--'"'�i �`''=: i r. i.! '.!) SUBJECT: Water & Sewer Authority of Cabarrus County Project No. CS370382-13 Rocky River Pump Station and Force Main Final Inspection An administrative final inspection for the federally funded portion of the subject project was performed by the Construction Inspection Unit of the Construction Grants and Loans Section on September 12, 2001. Please note that our inspection report covers both loan administration and construction. A copy of the inspection report is attached for your records. The Initiation of Operation date for the project is August 27, 2001, since on that date, the last major component of the project was placed in service. A cutoff date of October 31, 2001 has been established, after which no additional project costs will be eligible for funding. The first loan repayment for the SRF loan is due on or before May 1, 2002 If you or your engineer have any questions regarding this inspection, please contact me at (919) 715-6204. Sincerely, Jo, 1eph E. Martin, Jr., P.E. Project Engineer Construction Inspection Unit JM/nw Enclosure cc: Hazen & Sawyer (Charlotte Office) ,Muoresville Regional Office - WQ Section PMB/CIU/SRF �;Ir• Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-690DService E-Mail Address www.nccgl.net Customer FAX (919) 715-6229 1 800 623-7748 CONSTRUCTION GRANTS AND LOANS SECTION INTERIM INSPECTION REPORT WATER & SEWER AUTHORITY OF CABARRUS COUNTY ROCKY RIVER PUMP STATION/FORCE MAIN SRF PROJECT NO. CS370382-13 September 12, 2001 I. LOAN ADMINISTRATION A. SRF LOAN The SRF loan is for $14,747,300 with an interest rate of 2.55% and a twenty (20) year term. Loan interest began accruing on April 5, 2001. B. LOAN PAYMENTS SRF Date of Last Request - 8/31/01 Received 9/10/01 Requested to Date - $13,897,093 Disbursement # 20 - $612,564 Not Approved; Payment being held until final change orders submitted and approved; Project sales tax will be deducted out of the payment request Total Disbursement: 97% of SRF Loan Funds C. GENERAL The O&M Manual for this project has been submitted and approved by this office in a letter dated June 14, 2001. II. CONSTRUCTION ADMINISTRATION A. CONTRACT IA Name - Haren Construction Company, Inc. Address - 1715 N. Highway 411, Etowah, TN 37331 Original Contract Amount - $4,197,000 Amount Based on Latest Change Order - $4,289,073.26 (through CO #3) Current Loan Eligible Contract Amount - $4,217,756.34 (through CO #3) Contract Description -General construction for pump station Superintendent at Site - Bobby Cole Date of NTP - 9/13/99 Contract Time - 630 CDs Original Completion Date - 4/05/01 Current Completion Date - 6/13/01 Current Loan Eligible Contract Time Period - 579 CDs Eligible Completion Date: 4/14/01 Scheduled % Complete - 99% Actual % Complete -96% based on estimate 420, for construction completed through July 25, 2001. The owner is retaining $50,000 on this contract to complete punchlist items. 0 [a [a CHANGE ORDER UPDATE Response or No. Approval Date Amount 1 3/15/00 2 7/24/00 3 4/24/01 4 Outstanding 5 Outstanding 6 Outstanding CONTRACT 1B $ -0- $71,316.92 $20,756.34 Time Days) Remarks 0 Change in G.C. 60 (0 elig.) Additional costs for excavation deemed ineligible 9 Name - National Electric Company, Inc. Address - P. O. Box 4329, Johnson City, TN 37602 Original Contract Amount - $1,360,000 Amount Based on Latest Change Order - $1,362,885 Current Loan Eligible Contract Amount - $1,349,200 Contract Description - Electrical work for the pump station Superintendent at Site - unknown Date of NTP - 9/13/99 Contract Time - 570 CDs Original Completion Date - 4/05/01 Current Completion Date - 4/05/01 Current Loan Eligible Contract Time Period - 570 CDs Scheduled % Complete - 100% Actual % Complete - 100% based on work completed through 8/15/01 as requested in Pay Request #12. Owner is retaining $5000.00 for remaining punchlist items CHANGE ORDER UPDATE Response or Time No. Approval Date Amount (Days) 1 3/15/00 $-0- 2 Not Received $2885.00 CONTRACT 1.0 1 Name - Bryant Electric Company, Inc. Address.- 215 Balfour Drive, Archdale, NC 27263 Original Contract Amount - $7,933,527.42 Amount Based on Latest Change Order - $7,639,069.63 Current Loan Eligible Contract Amount - $7,183,994.61 -2- Remarks Change in G.C. Contract Description - Force Main Construction Superintendent at Site - Tom Johnson Date of NTP - 10/18/99 Contract Time - 395 CDs Original Completion Date - 11/16/00 Current Completion Date - 11/26/01 Current Loan Eligible Contract Time Period - 405 CDs Scheduled % Complete - 100% Actual % Complete - 100% based on estimate #15 for construction completed through 7/23/01. CHANGE ORDER UPDATE Response or Time No. Approval Date Amount ) a s Remarks 1 3/15/00 -0- 0 Change in G.C. 2 U19/01 (-)$ 92,211.52 10 Did not participate in restocking fee 3 2/06/01 (-)$202,219.27 0 Approved as submitted III. GENERAL COMMENTS / RECOMMENDED ACTIONS 1. The following items are available for review at the Owner's Administrative Offices: a. Approved shop drawings and submittals b. Spare parts inventory C. Sales tax reports d. As -built drawings; presently being prepared by the A/E e. Test reports (concrete, soil compaction, leakage, equipment performance) f. Equipment start-up reports and supplier certifications g. Inspector's Daily reports h. Operation & Maintenance Manuals 2. The following items should be turned over to the Owner prior to Project Closeout: a. Release of Liens document from each contractor b. Contractor's final sales tax report(s) C. Consent of Surety to Final Payment document for each contractor d. A certification from the engineer stating that the project is complete and has been constructed in accordance with approved contract documents. 3. A copy of the SRF Closeout Checklist is attached. All items on the checklist must be adequately addressed prior to project closeout. Questions regarding the project closeout should be directed to Mr. Mark Hubbard of this office at (919) 715-6224. 4. It was recommended that executed Substantiation of Completion Certificates be acquired by the Owner. 5. It was disclosed that the Owner had completed negotiations with Bryant Electric on an agreed construction completion date. Any extended contract construction time will need to be extended by a change order. Contracts I and 1B are having retainage withheld to complete outstanding punchlist items on their respective contracts. Please see attached the latest punchlist for each contract. 6. All outstanding executed change orders should be submitted to this office for review and approval prior to the October 31, 2001 cut off date. IV. INSPECTION MEETING PARTICIPANTS Name Joe Martin, PE Drew Vane, PE Mark Lambert, PE n e or's Signat Representing CG&L Hazen & Sawyer WSACC 9-17-- 0/ Date -4- RECIPIENT: WSACC SRF LOAN PROJECT CLOSEOUT CHECKLIST PROJECT NO. CS370382-13 As of 9/7/01, this office has approved the change orders listed below. If additional change orders have been issued, please submit (3) copies to this office as soon as possible. All change orders must be approved by NCDWQ. Bryant Electric Haren Const. National Electric #1 0.00 #1 0.00 #1 0.00 #2 $(202,219.27) #2 $71,316.92 4�3 #3 $20,756.34 2. A final engineering invoice, broken down according to Engineering Agreement, is required. 3. Submittal of all final contractor invoices showing retainages paid must be submitted prior to the final payment request. 4. Copies of any additional paid invoices for materials or services considered eligible for reimbursement under this project, as well as engineering amendments, must be submitted prior to the final payment request. Any additional sales tax figures, broken down by contract, for which reimbursement could be obtained from the State of North Carolina must be submitted if not previously submitted. 6. Eligible legal fees documentation if reimbursement is desired: i.e. Contract review for consulting engineer; construction, and related contracts. 7. Information should be submitted on all non -refunded bid deposits for eligible contracts. The non -refunded bid deposits will be deducted from the loan. Clear site certificates. 9. A certification from the consulting engineer's firm that the Federal project is complete and has been constructed according to the approved plans and specifications and is operating according to design criteria is required (sample enclosed). 10. An Initiation of Operation letter from the Authority is required (sample enclosed). 11. A Certification of Completion from the Authority is required (sample enclosed). 12. Project Performance and Certification from the Authority will be required on the date one year from the initiation of operation (sample enclosed). 5/13/99 file: \shell\closeout.wp6 ENGINEER'S CERTIFICATION I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically/weekly/full time) the construction of the project, for the (Project) (Name or Location) (Project Owner) hereby state that, to the best of my abilities, due care and diligence was used in the observation of the project construction such that the construction was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Registration No. Date Example: Initiation of Operation Letter Mr. John R. Blowe, P.E., Chief Construction Grants and Loans Section Division of Water Qual-ity NC Department of Environment & Natural Resources Post Office Box 29579 Raleigh, North Carolina 27626-0579 RE: Initiation of Plant Operation (Recipient Name) (Facility) Dear Sir: The purpose of this letter is to notify you that our wastewater treatment facility, under State Revolving Loan Number CS 370 has initiated operation on This notification satisfies the requirement of the revolving loan program. Sincerely, (Authorized Representative, Title) Unit of Government: Project Description: Project Number: CERTIFICATION OF COMPLETION (Unit of Government) certifies that all of the construction for this project has been completed in accordance with the approved plans and specifications. Construction was completed (Date) Name and Title Signature of Authorized Representative Date n.naci r. Cd51CY, governor Q William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources [ !( Gregory J. Thorpe, Ph.D. Acting Director j1N tl Division of Water Quality 'August 28, 2001 Mr. John C. Murdock, III, Executive Director Water & Sewer Authority of Cabarrus County 232 Davidson Highway P.O. Box 428 Concord, North Carolina 28027 HC'VERT. Q�-'t oflai�gil,9cF 7 G48i..i3'� Y SUBJECT: Water & Sewer Authority of Cabarrus County (WSACC) Rocky River Regional Wastewater Treatment Plant Upgrade and Expansion to 34 MGD, Phase 1 Approval of the Plans & Specifications and Addenda No. 1, 2 & 3 SRF No. CS370382-15 Cabarrus County Dear Mr. Murdock: The review for completeness and adequacy of the project construction plans and specifications and Addenda No. 1, 2 & 3 have been concluded by the Construction Grants & Loans Section of the North Carolina Division of Water Quality. Therefore, said plan documents including Addenda No. 1, 2 & 3 are hereby approved. Eligibility for Revolving Loan funding is determined as follows: Eligible Phase 1 modifications to the existing 24 MGD Rocky River Regional Wastewater Treatment Plant to consist of the following: • 'improvements to the main pumping station, including structural rehabilitation of the building, HVAC replacement, replacement of one adjustable frequency drive, new monorail and concrete crack repair, • improvements to the high purity oxygen activated sludge. (HPOAS) system and oxygen supply system, • associated sitework, yard piping and erosion control, • HPOAS basin cleaning and grit removal (Alternate O), and • removal from storage and disposal of spare mixers (Alternate P) Construction Grants 8 Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 Fax (919) 715-6229 Internet Address: www. nccgl.net 7RiAi NCDEhg. Customer Service 1 800 623-7748 Non -Eligible Any costs associated with Alternatives A through N (purchasing equipment from a specified manufacturer) above the base bids. Issuance of this approval letter does not imply availability of funding. You are encouraged not to advertise for bids until you have received the funding offer. In the event that received bids exceed the amount established through the funding offer, and local funds are not adequate to award contract(s), it will be necessary to consider all alternatives including redesign, re -advertising, and rebidding. Neither the State or Federal Government, nor any of its departments, agencies or employees is or will be a party to the invitation to bids, addenda, any resulting contracts or contract negotiations/changes. If the Recipient does not maintain the court sanctioned schedules which extended the compliance date for complying with the final effluent limits established in the NPDES Permit, then project costs incurred will not be eligible.for Revolving Loan payments. Your project is subject to the one-year performance certification requirements. By this, you are required on the date one year after the completion of construction and initial operation of the subject treatment facilities, to certify, based on your consultant engineer's advisement, whether or not such treatment works meet the design performance, specifications and the permit conditions and effluent limitations. In accordance with the Federal Regulations, the Recipient is required to assure compliance with the OSHA safety regulations on the subject project. In complying with this regulatory responsibility, the Recipient should, by letter, invite the Safety Standards Officer, Standards Analysis and Publications Unit, North Carolina OSHA Division, 4 W. Edenton Street, Raleigh, North Carolina 27601 (telephone 919/807-2882), to participate in the Preconstruction Conference to assure that proper emphasis is given on understanding and adhering to the OSHA regulations. It is the responsibility of the Recipient and the Consultant Engineer to insure that the project plan documents are in compliance with Amended N. C. G. S. 133-3 (ratified July 13, 1993). The administrative review and approval of these plans and specifications, and any subsequent addenda or change order, does not imply approval of a restrictive specification for bidding purposes; nor is it an authorization for noncompetitive procurement actions. 2 Any addenda to be issued for subject project plans and specifications must be submitted by the Recipient such that adequate time is allowed for review/approval action by the State, and for subsequent bidder action prior to receipt of bids. It is mandatory for project facilities to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and, when applicable, the North Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractors' responsibilities shall be in complying with these Acts. Prior to entering into any contract(s) for construction, the recipient must have obtained all applicable project Permits from the State, including an Authorization to Construct and/or Non - Discharge Permit. While rejection of all bids is possible, such action may be taken only with prior State concurrence, and only for good cause. Positive efforts shall be made by Recipients and Consultants to utilize small business, minority -owned business, and women -owned business sources of supplies and services. Such efforts should allow these sources the maximum feasible opportunity to compete for sub - agreements and contracts to be performed utilizing Federal loan funds. The Recipient shall comply with the provisions of 40 CFR, Part 7, Subpart C - Discrimination Prohibited on the Basis of Handicap. Attached is one (1) copy of the Project Review and Cost Summary (Authority to Award) which is to be completed within 21 days after bids have been received, and submitted to the State for review. Upon review and approval of this information, the State will authorize the Recipient to snake the proposed award. Do not proceed with construction until the Authorization -to -Award package and the EEO and MBE documentation/certification have been reviewed, and you are in receipt of our approval, if a Federal loan is desired for project construction. Two (2) copies of any change order must be promptly submitted by the Recipient to the State. If additional information is requested by the State, a response is required within two (2) weeks, or the change order will be returned without further or final action. One (1) set of the final approved plans and specifications will be forwarded to you. One (1) set of plans and specifications identical to the approved set must be available at the project site at all times. Upon completion of the project construction, the Recipient shall submit a letter confinning that the project has been constructed in accordance with the plans and specifications approved by the State. "As -built" plans will need to be submitted with any changes color -coded on the plans if the above confirmation cannot be made. If there are any questions concerning this matter, please do not hesitate to contact Mr. Cecil G. Madden, Jr., P. E. at (919) 715-6203. Sincerely, ohn R. Blowe, P.E., Chief Construction Grants & Loans Section Attachment kp: nw cc: Black & Veatch (Char]6tte, Attn.: Keith Proffit, P.E.) DWQ Mooresville Regional Office Robert Massengill, P.E. Amy Simes, P.E. Daniel Blaisdell, P.E. Valerie Lancaster Cecil G. Madden, Jr., P.E. Ken Pohlig, P.E. OSHA SRF M Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources August 30, 2001 Mr. John C. Murdock, III, Executive Director Water & Sewer Authority of Cabarrus County 232 Davidson Highway P.O. Box 428 Concord, North Carolina 28027 SUBJECT: Permit No. NCO036269 Authorization to Construct ATC No. 0036269ACB Gregory J. Thorpe, Ph.D. Acting Director Division of Water Quality SEP 0 4 2001 Water & Sewer Authority of Cabarrus County (WSACC) Rocky River Regional Wastewater Treatment Plant Upgrade and Expansion to 34 MGD, Phase 1 SRF No. CS370382-15 Cabarrus County Dear Mr Murdock: A letter of request for Authorization to Construct was received May 18, 2000 by the Division, and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the construction of modifications to the existing 24 MGD Rocky River Regional Wastewater Treatment Plant, with discharge of treated wastewater into the Rocky River in the Yadkin -Pee Dee River Basin. This authorization results in no increase in design or permitted capacity and is awarded for the construction of the following specific modifications: • improvements to the main pumping station, including structural rehabilitation of the building, HVAC replacement, replacement of one adjustable frequency drive, new monorail and concrete crack repair, • improvements to the high purity oxygen activated sludge (HPOAS) system and oxygen supply system, • associated sitework, yard piping and erosion control, • HPOAS basin cleaning and grit removal, and • removal from storage and disposal of spare mixers. +s-V Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 ( 919 ) 733-8900 r' `;4 •:. E-Mail Address www.nccgl.net Customer Service FAX (919) 715-6229 1 800 623-7748 This Authorization to Construct is issued in accordance with Part III, Paragraph A of NPDES Permit No. NCO036269 issued March 4, 1998, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0036269. - The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the North Carolina Division of Water Quality. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or.replacement wastewater treatment or disposal facilities. The Mooresville Regional Office, telephone number (704) 663-1699, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an on site inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to Cecil G: Madden, Jr., P.E., Construction Grants & Loans, DWQ / DENR, 1633 Mail Service Center, Raleigh, NC 27699- 1633. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the. classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A, .0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III and IV facility at least daily, excluding weekends and holidays, must properly manage the facility, must document daily operation and maintenance of the facility, and must comply with all other conditions of Title 15A, Chapter 8A,..0202. A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. - K During the construction of the proposed additions/modifications, the permittee shall continue to properly maintain and operate the existing wastewater treatment facilities at all times, and in such a manner as necessary to comply with the effluent limits specified in the •NPDES Permit. You are reminded that it is mandatory for the project to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and, when applicable, the North Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractor's responsibilities shall be in complying with these Acts. Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee .to an enforcement action by the Division of Water Quality in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. One (1) set of approved plans and specifications is being forwarded to you. If you have any questions or need additional information, please contact Cecil G. Madden, Jr., P.E. at telephone number (919) 715-6203. Sincerely, ! Gregory J. Tho e, Ph.D. kp:nw cc: Black & Veatch (Charlotte, Attn: Keith Profitt, P.E.) Cabarrus County Health Department Mooresville Regional Office, Water Quality Section Technical Assistance and Certification Unit Daniel Blaisdell, P.E. Dave Goodrich, NPDES Permitting Unit Cecil G. Madden, Jr., P.E. Ken Pohlig, P.E. SRF 3 V- ATC No. 0036269ACB Authorization to Construct Water and Sewer Authority of Cabarrus County ENGINEER'S CERTIFICATION as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically/weekly/full time) the construction of the modifications and improvements to the Rocky River WWTP, located off NC SR1151 on Breezy Lane in Cabarrus County for the Water & Sewer Authority of Cabarrus County, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following construction: • improvements to the main pumping station, including structural rehabilitation of the building, HVAC replacement, replacement of one adjustable frequency drive, new monorail and concrete crack repair, • improvements to the high purity oxygen activated sludge (HPOAS) system and oxygen supply system, • associated sitework, yard piping and erosion control, • HPOAS basin cleaning and grit removal, and • removal from storage and disposal of spare mixers. I certify that the construction of the above referenced project was observed to be built within substantial compliance and intent of the approved plans and specifications. We understand that the effluent limits associated with the modifications will continue to be the effluent limits currently associated with the 24 MGD design flow. Signature Date Registration No. Mail this Certification to: Cecil G. Madden, Jr., P.E. Construction Grants & Loans DENR/DWQ 1633 Mail Service Center Raleigh, NC 27699-1633 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources August 30, 2001 Mr. John C. Murdock, III, Executive Director Water & Sewer Authority of Cabarrus County 232 Davidson Highway P.O. Box 428 Concord, North Carolina 28027 SUBJECT: Permit.No. NCO036269 Authorization to Construct ATC No. 0036269ACB Gregory J. Thorpe, Ph.D. Acting Director Division of Water Quality jD ''. OFFics AUG 3 1 2001 Water & Sewer Authority of Cabarrus County (WSACC) Rocky River Regional Wastewater Treatment Plant Upgrade and Expansion to 34 MGD, Phase 1 SRF No. CS370382-15 Cabarrus County Dear Mr Murdock: A letter of request for Authorization to Construct was received May 18, 2000 by the Division, and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the construction of modifications to the existing 24 MGD Rocky River Regional Wastewater Treatment Plant, with discharge of treated wastewater into the Rocky River in the Yadkin -Pee Dee River Basin. This authorization results in no increase in design or permitted capacity and is awarded for the construction of the following specific modifications: • improvements to the main pumping station, including structural rehabilitation of the building, HVAC replacement, replacement of one adjustable frequency drive, new monorail and concrete crack repair, • improvements to the high purity oxygen activated sludge (HPOAS) system and oxygen supply system, • associated sitework, yard piping and erosion control, • HPOAS basin cleaning and grit removal, and • removal from storage and disposal of spare mixers. Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 E-Mail Address www.nccgl.net FAX (919) 715-6229 Customer Service ^ 1 800 623-7748 This Authorization to Construct is issued in accordance with Part III, Paragraph A of NPDES Permit No. NC0036269 issued March 4, 1998, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0036269. The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the North Carolina Division of Water Quality. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Mooresville Regional Office, telephone number (704) 663-1699, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an on site inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to Cecil G. Madden, Jr., P.E., Construction Grants & Loans, DWQ / DENR, 1633 Mail Service Center, Raleigh, NC 27699- 1633. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A, .0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III and IV facility at least daily, excluding weekends and holidays, must properly manage the facility, must document daily operation and maintenance of the facility, and must comply with all other conditions of Title 15A, Chapter 8A, .0202. A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. K During the construction of the proposed additions/modifications, the permittee shall continue to properly maintain and operate the existing wastewater treatment facilities at all times, and in such a manner as necessary to comply with the effluent limits specified in the NPDES Permit. You are reminded that it is mandatory for the project to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and, when applicable, the North Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractor's responsibilities shall be in complying with these Acts. Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee to an enforcement action by the Division of Water Quality in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. One (1) set of approved plans and specifications is being forwarded to you. If you have any questions or need additional information, please contact Cecil G. Madden, Jr., P.E. at telephone number (919) 715-6203. Sincerely, ll Gregory J. Tho e, Ph.D. kp:nw cc: Black & Veatch (Charlotte, Attn: Keith Profitt, P.E.) Cabarrus County Health Department Mooresville Regional Office, Water Quality Section Technical Assistance and Certification Unit Daniel Blaisdell, P.E. Dave Goodrich, NPDES Permitting Unit Cecil G. Madden, Jr., P.E. Ken Pohlig, P.E. SRF ATC No. 0036269ACB Authorization to Construct Water and Sewer Authority of Cabarrus County ENGINEER'S CERTIFICATION I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically/weekly/full time) the construction of the modifications and improvements to the Rocky River WWTP, located off NC SR1151 on Breezy Lane in Cabarrus County for the Water & Sewer Authority of Cabarrus County, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following construction: • improvements to the main pumping station, including structural rehabilitation of the building, HVAC replacement, replacement of one adjustable frequency drive, new monorail and concrete crack repair, • improvements to the high purity oxygen activated sludge (HPOAS) system and oxygen supply system, • associated sitework, yard piping and erosion control, • HPOAS basin cleaning and grit removal, and • removal from storage and disposal of spare mixers. I certify that the construction of the above referenced project was observed to be built within substantial compliance and intent of the approved plans and specifications. We understand that the effluent limits associated with the modifications will continue to be the effluent limits currently associated with the 24 MGD design flow. Signature Date Registration No. Mail this Certification to: Cecil G. Madden, Jr., P.E. Construction Grants & Loans DENR/DWQ 1633 Mail Service Center Raleigh, NC 27699-1633 uv n 14 99 Michael F. Easley, Governor �(A William G. Ross Jr., Secretary North Carolina Department Environment (� of and Natural Resources \� Gregory J. Thorpe, Ph.D. I Acting Director 0 C Division of Water Quality it' & ' r� August 28, 2001 3' "�' -• • ;S Mr. John C. Murdock, III, Executive Director AUG 3 1 2001 Water & Sewer Authority of Cabarrus County 232 Davidson Highway P.O. Box 428 Concord, North Carolina 28027 SUBJECT: Water & Sewer Authority of Cabarrus County (WSACC) Rocky River Regional Wastewater Treatment Plant Upgrade and Expansion to 34 MGD, Phase 1 Approval of the Plans & Specifications and Addenda No. 1, 2 & 3 SRF No. CS370382-15 Cabarrus County Dear Mr. Murdock: The review for completeness and adequacy of the project construction plans and specifications and Addenda No. 1, 2 & 3 have been concluded by the Construction Grants & Loans Section of the North Carolina Division of Water Quality. Therefore, said plan documents including Addenda No. 1, 2 & 3 are hereby approved. Eligibility for Revolving Loan funding is determined as follows: Eligible Phase 1 modifications to the existing 24 MGD Rocky River Regional Wastewater Treatment, Plant to consist of the following: • improvements to the main pumping station, including structural rehabilitation of the building, HVAC replacement, replacement of one adjustable frequency drive, new monorail and concrete crack repair, • improvements to the high purity oxygen activated sludge (HPOAS) system and oxygen supply system, • associated sitework, yard piping and erosion control, • HPOAS basin cleaning and grit removal (Alternate O), and • removal from storage and disposal of spare mixers (Alternate P). Construction Grants & Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 Fax (9.19) 715-6229 Internet Address: www. nccgl.net $:�T NCDEr. Customer Service 1 800 623-7748 Non -Eligible Any costs associated with Alternatives A through N (purchasing equipment from a specified manufacturer) above the base bids. Issuance of this approval letter does not imply availability of funding. You are encouraged not to advertise for bids until you have received the funding offer. In the event that received bids exceed the amount established through the funding offer, and local funds are not adequate to award contract(s), it will be necessary to consider all alternatives including redesign, re -advertising, and rebidding. Neither the State or Federal Government, nor any of its departments, agencies or employees is or will be a party to the invitation to bids, addenda, any resulting contracts or contract negotiations/changes. If the Recipient does not maintain the court sanctioned schedules which extended the compliance date for complying with the final effluent limits established in the NPDES Permit, then project costs incurred will not be eligible for Revolving Loan payments. Your project is subject to the one-year performance certification requirements. By this, you are required on the date one year after the completion of construction and initial operation of the subject treatment facilities, to certify, based on your consultant engineer's advisement, whether or not such treatment works meet the design performance, specifications and the permit conditions and effluent limitations. In accordance with the Federal Regulations, the Recipient is required to assure compliance with the OSHA safety regulations on the subject project. In complying with this regulatory responsibility, the Recipient should, by letter, invite the Safety Standards Officer, Standards Analysis and Publications Unit, North Carolina.OSHA Division, 4 W. Edenton Street, Raleigh, North Carolina 27601 (telephone 919/807-2882), to participate in the Preconstruction Conference to assure that proper emphasis is given on understanding and adhering to the OSHA regulations. It is the responsibility of the Recipient and the Consultant Engineer to insure that the project plan documents are in compliance with Amended N. C. G. S. 133-3 (ratified July 13, 1993). The administrative review and approval of these plans and specifications, and any subsequent addenda or change order, does not imply approval of a restrictive specification for bidding purposes; nor is it an authorization for noncompetitive procurement actions. N Any addenda to be issued for subject project plans and specifications must be submitted by the Recipient such that adequate time is allowed for review/approval action by the State, and for subsequent bidder action prior to receipt of bids. It is mandatory for project facilities to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and, when applicable, the North Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractors' responsibilities shall be in complying with these Acts. Prior to entering into any contract(s) for construction, the recipient must have obtained all applicable project Permits from the State, including an Authorization to Construct and/or Non - Discharge Permit. While rejection of all bids is possible, such action may be taken only with prior State concurrence, and only for good cause. Positive efforts shall be made by Recipients and Consultants to utilize small business, minority -owned business, and women -owned business sources of supplies and services. Such efforts should allow these sources the maximum feasible opportunity to compete for sub - agreements and contracts to be performed utilizing Federal loan funds. The Recipient shall comply with the provisions of 40 CFR, Part 7, Subpart C - Discrimination Prohibited on the Basis of Handicap. Attached is one (1) copy of the Project Review and Cost Summary (Authority to Award) which is to be completed within 21 days after bids have been received, and submitted to the State for review. Upon review and approval of this- information, the State will authorize the Recipient to make the proposed award. Do not proceed with construction until the Authorization -to -Award package and the EEO and MBE documentation/certification have been reviewed, and you are in receipt of our approval, if a Federal loan is desired for project construction. Two (2) copies of any change order must be promptly submitted by the Recipient to the State. If additional information is requested by the State, a response is required within two (2) weeks, or the change order will be returned without further or final action. One (1) set of the final approved plans and specifications will be forwarded to you. One (1) set of plans and specifications identical to the approved set must be available at the project site at all times. Upon completion of the project construction, the Recipient shall submit a letter confirming that the project has been constructed in accordance with the plans and specifications approved by the State. "As -built" plans will need to be submitted with any changes color -coded on the -plans if the above confirmation cannot be made. If there are any questions concerning this matter, please do not hesitate to contact Mr. Cecil G. Madden, Jr., P. E. at (919) 715-6203. Sincerely, 4� ��/��- ohn R. Blowe, P.E., Chief . Construction Grants & Loans Section Attachment kp:nw cc: Black & Veatch (Charlotte, Attn.: Keith Proffit, P.E.) DWQ Mooresville Regional Office Robert Massengill, P.E. Amy Simes, P.E. Daniel Blaisdell, P.E. Valerie Lancaster Cecil G. Madden, Jr., P.E. Ken Pohlig, P.E. OSHA SRF 0 F VV fi r�� Michael F. Easley, Governor �� �" Q William G. Ross Jr., Secretary �O� F _ _ _ _ _. . __ __ . _ North Carolina Department of Environment and Natural Resources r Gregory J. Thorpe, Ph.D. —I Acting Director ZT Division of Water Quality WC DEPT. of EINVIFROW AE%T � August 2, 2001 MOORE2M Mr. John C. Murdock, III, Executive Director AUG 0 8 2001 3 Water & Sewer Authority of Cabarrus County P. O. Box 428 Concord, North Carolina 28026 SUBJECT: Approval ATER �u.ITY SECTIO . Engineering Amendment to the Water & Sewer Authority of Cabarrus County 201 Facilities Plan (December, 2000) Rocky River Regional WWTP Upgrade & Expansion Project No. CS370382-15 Dear Mr. Murdock: The subject Engineering Amendment to the Water & Sewer Authority of Cabarrus County 201 Facilities Plan, including revisions to Tables 2,' 3A, and 3B in a letter from Black & Veatch, Inc. dated April 30, 2001, has been reviewed by the Division of Water Quality. The Amendment addresses the upgrade and expansion of the existing Rocky River Wastewater Treatment Plant from 24 MGD to 34 MGD in three phases. The scope of work for the proposed work is summarized in Table 1 of the Amendment. The estimated cost for all phases of the upgrade and expansion is $28,194,000. The Engineering Amendment, including the revised Tables 2, 3A, and 3B, is hereby approved. If you have any questions concerning this matter, please contact Mr. Larry Horton, P. E. at (919) 715-6225. Sincerely, Chief Construction Grants & Loans Section DMB/dr Cc: Mark Lambert, P. E. Black & Veatch, Inc. Amy Simes, P. E. Reginald Sutton, Ph.D. DMU/FEU/SRF Construction Grants and Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-6900 E-Mail Address www.nccgi.net FAX (919) 715-6229 ;sf_:uEN R. Customer Service 1 800 623-7748 July 30, 2001 Mr. John Murdock, Executive Director Water and Sewer Authority of Cabarrus County P. O: Box 428 Concord, North Carolina 28027 Michael F. Easley Governor William G. Ross, Jr., Secretary Department of Environment and Natural Resources Kerr T. Stevens Division of Water Quality NC DEPT. OF RIAR01AIENT AND :.u',,3A3 OFFICE 6VU0 0 1 2001 ATYaY1! R'.�7.:e�s` 16 Iiilg SUBJECT: Water & Sewer Authority of - Qaba. µs County. Approval of Equipment Procurement Specifications Project(No. CS370383-13 Dear Mr. Murdock: Review has been completed of the subject procurement specifications and contract documents by the Construction Grants & Loans Section of the Division of Water Quality. The procurement specifications are hereby approved. Authorization is granted for the purchase of the equipment and is determined eligible for grant funding as listed below: ELIGIBLE Three combination air/vacuum release valves, three 8-inch air/vacuum valve spare parts kits, three 2-inch air release valve spare parts kits. NON ELIGIBLE Any additional- cost associated witti choosing the alternate bid. The procedures listed in the General Statutes of North Carolina, Chapter 143 and in Federal Regulations 40 CFR 33, shall be used in the procurement of the subject equipment. Equipment having a value in excess of $30,000 must be purchased by formal bidding. For equipment having a value less than $30,000, purchase by informal bidding is acceptable. It is the responsibility of the Recipient and the Consultant Engineer to insure that the project plan documents are in compliance with Amended N.C.G.S. 133-3 (ratified July 13, 1993). The administrative review and approval of these plan documents and any subsequent addenda or change order, does not imply approval of a restrictive specification for bidding purposes; nor is it an authorization for noncompetitive procurement actions. NI CDENR Customer Service Construction Grants & Loans 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733� 1 800 623.7748 FAX (919)715-6229 Internet Address: www.nccgl.net Prior to award of the contracts requiring a formal bid, the names of bidders and bids, the selected lowest responsible, responsive bidder, and the respective bid, shall be submitted by the owner to Amy Simes, Construction Grants & Loans Section, Division of Water Quality, 1633 Mail Service Center, Raleigh, North Carolina 27699-1633, for approval. For informally bid projects, this information should be submitted after award and should include a written notification of award. The approval of this equipment purchase does not constitute any change in the amount of your funding for this project. One (1) set of the final approved project documents is being forwarded to you, one (1) set - - - ----retained for -our -f les. — -- - - - - -- _- - - - -- - - - - --- - If you have any questions, please contact me at (919) 715-6203. Sincerely, Ceci G. Madden, Jr., P.E.,'rvisor Design Management Unit Construction Grants & Loans Section Attachment CGM:dr cc: Mark Lomax, E. I. Amy Simes, P.E. Dan Blaisdell, P.E. Valerie Lancaster ffisooxesLyL_! _e_Regional t<fice Cecil G. Madden, Jr., P.E. CIU SRF Michael F. Easley , aF WrFq Governor 0�4 "QG William G. Ross, Jr., Secretary DW- 11A y Department of Environment and Natural Resources > a,\ Kerr T. Stevens Division of Water Quality June 27.2001 Mr. John C. Murdock, III, Executive Director Water & Sewer Authority of Cabarrus County Post Office Box 428 Concord, North Carolina 28026-0428 J10 OFPT. OF ENVIRONMENT 1, AND t'AC,ORG YII.I. ;� ., Y,1ral U-FICE. `JUN 2 9 2001 SUBJECT: Water & Sewer Authority of Cabarrus County Kings Grant Rocky River and Lower Coddle Creek Parallel Interceptors 201 Facility Plan Amendment Project No. CS 3 703 82-17 Dear Mr. Murdock: I am writing to acknowledge receipt of the subject 201 Facility Plan Amendment on May 17, 2001. The Facilities Evaluation Unit has initiated the project review and we will notify you and your engineer upon completion of our review. If you have any questions concerning this matter, please contact me at (919) 715-6225. K. Lawrenc Horton, III, P.E., Supervisor Facilities Evaluation Unit KLH:dr. cc: Sandra L. Tripp, P.E., DEE, Camp Dresser & McKee Mark Lambert, P.E., Water & Sewer Authority of Cabarrus County c, eason, P. =!, ®Ioo7gM7vi dgIRegionalt®)Tfice . Daniel Blaisdell, P.E. Amy Simes, P.E. DMU/FEU/SRF MCDENR Customer Service Construction Grants & Loans 1633 Mail Service Center Raleigh, NC 27699-1633 (919) 733-69M 1800623-7748 FAX(919)715-6M Internet Address:www.nccgl.net Q HOLMAN>' ETARY , NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES October 13, 2000 Mr. John C. Murdock, III, Executive Director Water & Sewer Authority of Cabarrus County PO Box 428 Concord, North Carolina 28026-0428 Dear Mr. Murdock: DIVISION OF WATER QUALITY 11 IIATURAI,. RMOURC OCT 17 2000 IMSIDII OF ENVIRIIR 99-Al ghjffi6FgEaj 1688REY&E umpi. got SUBJECT: FNSI Advertisement Adams Creek Transport Facilities This is to inform you that the Finding of No Significant Impact (FN SI) and the .environmental assessment have been submitted to the State Clearinghouse. The documents will be advertised for thirty (30) working days in the N.C. Environmental Bulletin. Advertising the FNSI is required under the provisions of the North Carolina Environmental Policy Act. You will be informed of any. significant comment or public objection when the advertisement period is completed. A copy of the documents is transmitted for your record. The documents should be made available to the public. - If there are any questions, please contact me at (919) 715-6220. Sincerely, Daniel M. Blaisdell, P.E., Assistant Chief for Engineering Branch . Attachments cc: Mooresville Regional Office Dewberry & Davis Water Quality Plannning Branch Reg Sutton FEU/PMB/DMU CONSTRUCTION GRANTS 81 LOANS SECTION 1633 MAIL SERVICE CENTER, RALEIGH, NORTH CAROLINA 27699-1633 PHONE 919-733-6900 FAX 919-715-6229 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER - SO% RECYCLED/10% POST -CONSUMER PAPER FINDING OF NO SIGNIFICANT IMPACT AND ENVIRONMENTAL ASSESSMENT N.G, DZPT. 00 MqVIROM4ENT, NZALTh OCTCl NATURAL RnoUpCga I r 2000 Sion CF fIk OMMAg PJAMOUNT 1�9fA�E �ffma OW INSTALL ADAMS CREEK TRANSPORT FACILITIES CABARRUS COUNTY, NORTH CAROLINA AGENCY: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES CONTACT: .JOHN R. BLOWE, P.E., CHIEF DENR - DIVISION OF WATER QUALITY CONSTRUCTION GRANTS AND LOANS SECTION 1633 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1633 OCTOBER 13, 2000 FINDING OF NO SIGNIFICANT IMI'ACT ()FNSI) Article I, Chapter 113A of the North Carolina General Statutes requires a project to be subject to the requirements of the North Carolina Environmental Policy Act (N'CEPA) if it involves a major agency action which will affect the environment. The proposed project has been evaluated for compliance with the NCEPA and determined to be a major action which will affect the environment and a State permit will be required. Project Applicant: Water and Sewer Authority of Cabarrus County (WSACC) Project Description: The proposed $6.7 million project is to be financed entirely with local .funds and no state loans or grants are involved. The proposed Adams Creek interceptor system consists of installing 34,500 Lf of 8 to 30-inch pipes to serve the existing development and the projected growth in the Adams Creek drainage basin. The review process indicated that significant adverse environmental impacts should not occur if mitigative measures are .implemented, an.d an environmental impact statement (LIS) will not be required. 'Elie decision was bas,Ld on information in the preliminary engineering report and reviews by governmental agencies., An environmental assessment supporting this action is attached. 11iis FNSI completes the environmental review record, which is available for inspection at the State Clearinghouse. No administrative action will be taken on the proposed project for at least thirty days after notification that the FNSI .has been published in the NorthCarolinaEnvironmental Bulletin. Sincerely, Kerr T. Stevens, Director Division. of Water Quality t ENVIRONMENTAL ASSESSMENT A. Proposed Facilities and Actions Figures 1 and 2 identify the location of the proposed Phases I and II Adams Creek collection/transport facilities. Transport Facilities. The proposed project will be constructed in two phases to serve the town of Mt. Pleasant and growth in the Adams Creek drainage basin. Phase I consists of installing 15,5001.f. of 30-inch gravity lines along Adams Creek. Three additional lines (5,200 l.f. of 8-inch, 40011 of 10-inch, and 1,500 l.f. of 30-inch gravity pipe) will be installed to connect to the 30-inch pipe so that the existing Food Lion, Summer Street, and Pasture pump stations can be eliminated. The Phase II project will consist of installing 11,600 11 of 24-inch interceptor along Adams Creek to connect to the Phase I 30-inch gravity pipe listed above. An additional 30011. of 8-inch pipe will be provided to connect to the 24-inch line so that the existing Mt. Pleasant High School package treatment plant can be eliminated. In addition to installing the proposed interceptors to eliminate an effluent discharge and overloaded pump stations, the proposed collection/transport facilities will facilitate growth in the Adams Creek drainage basin. The flow from the proposed interceptors will be discharged into an existing pump station, and treatment will be provided by WSACC's treatment plant. A FNSI was signed September 3, 1999 for the approval of the Rocky River regional treatment plant to be upgraded and expanded from 24 to 34 mgd. B. Existing Environment Topography and"Soils. The proposed project is situated in the Adams Creek drainage basin, which is located in Cabarrus County. The topography is primarily rolling uplands with elevations from 500 to 600 feet above mean sea level and slopes ranging from 1 to 40 percent. Most of the upland soils are well drained with a clay or loam subsoil. Soils associated with the streams and valleys are characterized by floodplain and wetland conditions. Septic tank drainfields are primarily restricted due to impermeable soils in the Adams Creek drainage basin. Surface Water. Cabarrus County is located in the Yadkin -Pee Dee River Basin. Adams Creek, a class "C" stream with a 7Q10 of 3.37 cfs, is the major stream in the'project area. Adams Creek drains into Dutch Buffalo Creek, which flows into the Rocky River. According to water quality data, the supporting use of Adams Creek is -threatened due to stream degradation caused by growth and development in the area. Water Supply. The town of Mt Pleasant receives its water supply from the Dutch Buffalo Creek. Residents and commercial establishments that are not connected to the town's central water system must rely upon groundwater. V_ C. Existing Wastewater Facilities The town of Mt. Pleasant is located in two drainage basins: the Adams Creek basin to the west and the Dutch Buffalo Creek basin in the east. All of the town's flow is treated at the 24 mgd Rocky River regional wastewater treatment plant. Wastewater collected in the Adams Creek basin is pumped to the Dutch Buffalo Creek basin via three submersible pump stations owned by Mt Pleasant. An additional pump station, which serves the Mt. Pleasant Elementary School, is also located in the Dutch Buffalo Creek basin. The town has problems with overflows at the two oldest pump stations (Summer Street and Pasture). Cabarrus County operates the 0.012 mgd package treatment plant which serves the Mt. Pleasant High School, and the effluent is discharged into Adams Creek. The package plant is experiencing equipment problems, and NPDES violations have been documented. Most of the town's collection system was installed in the .1930's and the clay pipes with mortar joins are in poor condition. An infiltration and inflow (I/I) analysis was performed and significant problems were documented. The town is planning to implement a comprehensive sewer rehabilitation program. D. Need for Proposed Facilities and Actions The project area is experiencing a demand for residential development that is being driven by the growth from the cities of Charlotte and Concord and Mecklenburg County. Accordingly, the proposed interceptors will permit the collection of wastewater in the Adams Creek drainage basin so that the flow can be conveyed efficiently to the Rocky River regional wastewater treatment plant. The project will allow flows from the western portion of the town of Mt. Pleasant to be collected by gravity, and; thus, eliminating three pump stations. The project will also allow Cabarrus County to remove the effluent that is being discharged from the package treatment plant serving the Mt. Pleasant High School. Therefore, the proposed project needs to be constructed to provide the necessary collection/transport facilities to serve the existing and future needs of the service area. E. Alternatives Analysis A facilities plan was prepared, and several choices were considered in the evaluation of wastewater collection/transport facilities to serve the existing and future needs of the Adams Creek drainage basin. The "no -action" alternative would require using individual septic tanks to serve residential developments. However, the soils are not very conducive for utilizing septic tank drainfields, and inadequately treated wastewater could cause public health problems and degradation to surface waters. Package treatment plants are also.not an acceptable alternative because the individual treatment systems with surface discharges do not generally function well enough to protect water quality. The "no -action" approach was rejected due to the wastewater limitations of meeting long-term growth needs in the Adams Creek drainage basin. The preferred choice of action is to provide the necessary collection/transport facilities to convey efficiently the wastewater generated in the Adams Creek drainage basin to the Rocky River regional wastewater treatment facility. It is the selected alternative. F. Environmental Consequences, Mitigative Measures The proposed 24 and 30-inch gravity interceptors will be installed primarily along Adams Creek and in proximity to unnamed tributaries. The 8 to 15-inch connecting lines are to be located perpendicular and away from streams. Approximately 85 percent of the sewer corridors consist of alluvial forest with trees estimated to be thirty to forty years old. The remaining sewer corridors include agricultural fields, pastureland, and residential yards. The interceptors will be located in the floodplain, and numerous stream crossings will be required. Some of the stream banks are deeply incised with steep to vertical banks. There are no documented wetlands that will be impacted except the steam crossings, and all construction activities will take place in accordance with the Corps of Engineers' Nationwide Permit Number 12 and the Division of Water Quality's 401 Water Quality Certification. The Department of Cultural Resources reviewed the proposed plan and determined that there were no properties of architectural, historic, or archaeological significance which would be affected by the project. The U.S. Fish and Wildlife Service and the N.C. Wildlife Resources Commission evaluated the proposed project and requested that mitigative measures be implemented to avoid or minimize adverse impacts associated with the construction and operation of the proposed wastewater collection/transport facilities. All of the review comments from the agencies are attached. Responses to the comments and mitigative measures are provided to assure the project will be implemented in a manner to eliminate or minimize adverse impacts to the environment. G. Public Participation, Sources Consulted A public hearing was held May 20, 1999 on the proposed project to install collection/transport facilities in the Adams Creek drainage basin, which includes the town of Mt. Pleasant. The hearing covered problems of the existing package treatment plant and pump station facilities, need for the proposed improvements, and cost to implement the selected alternative. No opposition to the proposed project has been expressed, and a resolution has been adopted to implement the proposed project. -3- T Sources consulted about this project for information or concurrence included: 1) Water & Sewer Authority of Cabarrus County 2) North Carolina Department of Environment and Natural Resources -Wildlife Resources Commission -Division of Parks and Recreation -Division of Air Quality -Groundwater Section -Division of Environmental Health -Water Quality Section -Division of Pollution Prevention & Environmental Assistance -Division of Forest Resources -Mooresville Regional Office -Legislative and Intergovernmental Affairs 3) North Carolina Department of Cultural Resources 4) North Carolina State Clearinghouse 5) U.S. Fish and Wildlife Service -4- ' ' �' , ' •+ • 1\ r���• ',-\l`` t ...1 ,. 1 .•'•- Wit' �- • • , r,• 1 •r. ///fir ;;.,.., •\• ;�� n.�� I _�' •�" %�'�:,. ,,,' 1,•(\� r r� : I i r r :`\•, , ... ;h' , ram:') ;�: - '��Jii , i,r. ���.`/`J,�r ~j1rl. � + \l�• 'c. :1' �`� '.•.I+'' IJ X. FOOD LION'_'/'i PUMP STATION s, ;�:`�• u t. j+.'.'�Y ,:,y.. SUMMER STREET Mount �, ;�/%:���:'::: • �� = PUMP STATION f ; - PleasantLIJ �I ,)f i , 7',,+ .n Ij:�•:'•' �`.5'• �'!: i;! �iVY�le•i. C'r r• _j `,•..1,``: +• '".:1 ..'� 1 i?`1;� ^ •1- \��y�,.i. F,L =�.+ �kll'I, rl./\�V �qqn:`f'�.. •.y �::i: `\"�;'' _far M..4 ' `�� Jf, ems. i•'r�.��---,(t`•,,.,, �Jl. , 1�-`�j�I �`�I 't\ '�h: 1� ',l , ~'fit - . 1 l`'.• ti''.'\�`.� :�.:..__ � 1 % I . :, t,,'.� -. i,(i ..i �f'1 �'7 . , �bStit10i1, ••'� � , •. �. ��: �,: PASTURE PUMP STATION :l•'j` 1' _ __ ____- { ,\'t `-�', •t��:.. ' .. -.:,.J tom,.-. __;�-�Z.• •`�J••�. .-`, '•l�:• •�`,.', ` :I•r� 1 _ _; i . _: '. •• •�',. .��°: i i '--' 1. '•,. - _,•�i:l'• � `'v :.�. Y•. .t 1/ •i� f1 \• •'`•' .:�. .O i• _ rt'�l i, lii \ i) •%% �: \\',:' 11,`fr r 10 500 J ' r J :, i ' _, it Y I ' ' L`\•tl�r, ,3/'j t':'`'/,� �'%��! ��.Jj II �._��'�\'1 i, •I J't i r:l 4C `• J.'.i � �I+. 11 4 �-)�\) ! '�_ iJ�J3' —,''\ •1 i i �`� � ' I ii: t� .' •�. •(;�,f, �'i,;':,r�;': `l �/ ' I; •/' � ,l /' - __Ili/.j` U 1) 1 '•;' % :/ .•� \ '' } +\\' t.��jt i �'[ - fEXISTING WSACC \i '4 r� 0 it Vf �.-_-�,\e�r?'. _•�,,�•��\ ,'y��c4�-/' IJr//.,'%� 1 .i l'1 �• . •l,•i •J `;•,r "Ir: - '.t/ PUMP STATION 1/ �1,/�r,r ii:1J �•;' "' '''�' f '�'. ;:•. 'r.•,, :':!r'!'r! ,,�:h �; -li•;tiSl i! I,:,.op �, �/Z:' 1\"`: \�;:�". •.-;• ,' l''•/. 'r;� �'I \ \.✓,;'=-t�;'.:! '� j; _~•/� ��..//);I�l1.hgy...,./:"`,11 1�;ti )/ �rli J r`I'. :, , � ':� i� =- - _''1'< III , ''t... Yk 1 ,il1,: j�i ? � r "�`•�,'!�, _�` ,� ���" _ :��_.� �, 9? � �cw� j 'Jr' - .. ........ `{ .Y�i . ��i,':'',`•' i!4' ' .i i.. 1 ' "•:;> ;`__ r_ • ._,•, •� y;1."% TO WSACC ROCKY RIVER '� REGIONAL W.W.T.P. FIGURE 1 ADAMS CREEK SANITARY SEWER OUTFALL North Scale: 1 "=2000' Note: All areas indicated as wetland, waters, or jurisdictional are subject to field survey and to verification by U.S. Army Corps, Wilmington District. Project Location Source: USGS 7.5 Minute Quad Mount Pleasant, NC (1980) 7 713T �7 ;1 -i- --'7/ .1i V� -711. J i I r, J 1- 1 11 may A U 1'h Ak 67 z' J. N. 1. I,Z% q kt B M rJ 4- '` '��L�\ .i^: J'.. r:.�^i' 0 300' - - - - - . . . . . . " 8 If �7 Av MT. PLEASANT HIGH SCHOOL,''5Vo PUMP STATION f, DIC r Z.4< 'o M 24 M m ;00 J W/ North Scale: 1 "=2000' Note: All areas indicated as wetland, waters, or jurisdictional are subject to field survey and to verification by U.S. Army Corps, Wilmington District. FIGURE 2 ADAMS CREEK SANITARY SEWER OUTFALL'-:,- Project Location Source: USGS 7.5 Minute Quad Mount Pleasant, NC (1980) REVIEW COMMENTS, RESPONSES, AND MITIGATIVE MEASURES a IVUENH HIR QUALITY WV f ax:Yly-e33-531? Apr 16 '99 11:40 P.03/03 Division of Air Quality April 16, 1999 MEMORANDUM 1C): Melba McGee, Office of Legislarivc and Intergovernmental Affair~ ROM: Alan Klimek, Director SIJBJFCT: Project No. 984 Cabarrus County and the Water and Sewer Authority of Cabarr is County Adams Creek Interceptor 201 Facility Plan Amendment Cabs County "The Division of Air Quality has reviewed the proposed project which involves construction of an interceptor ro serve the Adams Creek basin in Cabarrus County. 'Rased on the description of the project, no air permit is required. The contractors should rake care to comply with open burning provisions during any land clearing. Adequate Wetting, reseeding and covering of disturbed areas should be utilized during earth moving oporatiuns to rrdtigare anv adverse impact from fugitive dust cinissi Oils. Should You recluire,further information in this regard, please advise. c: ' holly Groce cabarrus4 .0 James B. Hunt Jr., Governor Betty Ray McCain, Secretary April 20, 1999 North Carolina Department of Cultural Resources ICC9 MEMORANDUM CONSTR! ACTION C-PAWS TO: Reginald R. Sutton LOAN SECTION Construction Grants and Loans Section Division of Water Quality DENR FROM: David Brook G / 4 Deputy State Historic Preservation Officer SUBJECT: Cabarrus County Water and Sewer Authority„ Adams Creek Interceptor, 201 facility plan amendment, ER 99-8601 Thank you for providing us the opportunity to review the above project. Division of Archives and History Jeffrey J. Crow, Director We have conducted a review of the project and are aware of no properties of architectural, historic, or archaeological significance which would be affected by the project. Therefore, we have no comment on the project as currently proposed. The above comments are made pursuant to Section 106 of the National Historic Preservation Act and the Advisory Council on Historic Preservation's Regulations for Compliance with Section 106 codified at 36 CFR Part 800. Thank you for your cooperation and consideration. If you have questions concerning the above comment, please contact Renee Gledhill -Earley, environmental review coordinator, at 919/733-4763. DB:slw 109 East Jones Street Raleigh, North Carolina 27601-2807 R�� State orNorth Carolina may, Department of Environment and Natural Resources Reviewing Office:�Q INTERGOVERNMENTAL REVIEW — PROJECT COMMENTS Project Number: Due Date: After review of this project it has been determined that the ENR permits) and/or approvals indicated may need to be obtained to order for this project comply with North Carolina Law. Questions regarding these permits should be addressed to: the Regional Office. indicated on the reverse_ of the form_ A.H.-applications, ,information and-'-uidelines relative to these plans and permits are available from the same Regional Office. " Normal Process Time — PERMTTS SPECIAL APPLICATION PROCEDURES or REQUIREMENTS (statutory time limit) 0 Permit to construct-& operate wastewater treatment Application • 90 days before begin construction or award of construction 30 days _ facilities, sewer extensions & server �e±n systems contracts On -site inspection Post -application technical conference usual: " not dischar&g into state surface waters. (90 days) 0 " NP�DES-permit to discharge into surface water and/or' Application 180 days before begin activity. On -site inspection. Pm -application p operate and construct wastewater facilities conference usual. Additionally, obtain permit to construct wastewater 90-120 days discharging into state surface waters. treatment facility -granted after NPDES. Reply_time, 30 days after receipt of (N/A) plans or issue ofNPDES permit —whichever is later. 0 Water Use Permit Pre -application technical conference usually necessary 30 days . (N/A) O Well Construction Permit Complete application must be received and permitissued prior or to the 7 days installation of a well. (15 days) O Dredge and Fill Permit Application copy must be served on each adjacent riparian property owner. SS days On -site inspection. Pre -application conference usual. Filling may require Easement to Fill from N.C. Department ofAdministrttion and Federal Dredge (90 days) and Fill Permit. O Permit to construct & operate .Air Pollution Abatement N/A facilities and/or Emission Sources as per 15 A NCAC (2Q.0100, 2Q.0300, 2H.0600) 60 doss O Any open burning associated with subject proposal must be in compliance with IS A NCAC 2D.1900 O Demolition or renovations of structures containing asbestos material must be in compliance with 15 A 60 days NCAC 2D.1110 (a) (1) which requires notification and removal prior to demolition. Contact Asbestos Control N/A Group 919.733-0820. (90 days) O Complex Source Permit required under 15 A NCAC 2D 0800 The Sedimentation Pollution Control An. of 1973 must be properly addressed for any land disturbing activity. An erosion & sedimentation control plan will be required if one or more acres to be disturbed. Plan filed with proper Regional Office (land Quality Stet) At least 30 days before beginning activity. A fee of S30 for the first acre and S2000 for each additional acre 20 lows or part must accompany the plan. (30 days) O The Sedimentation Pollution control Act of 1973 must be addressed with respect to the referenced Local Ordinance. (30 days) O Mining Permit On -site inspection usual. Surety bond Sled with ENR. Bond amount varies with type mine and number of acres of affected land. Any are mined greater 30 days than one acre must be permitted The appropriate bond must be received (60 days) before the permit can be issued O North Carolina Burning permit On -site inspection by N.C. Division Forest Resources ifpermit exceeds 4 days 1 day (NIA) O Special Ground Clearance Burning Permit . 22 On -site inspection by N.C. Division Forest Resources required "if more than 1 day counties m coastal N.C. with organic soils five acts of ground clearing activities are involved Inspections should be 1 (N/A) requested at least ten days before actual bum is planned" O Oil Refining Facilities N/A 90-120 days O Dam Safety Permit .If permit required. application 60 days before begin construction. Applicant must hire N.C. qualified engineer to: prepare plans, inspect corstructio4 certify construction is according to ENR approved plans. May also require 30 days Permit under mosquito eomrol program. And a 404 permit from Corps of Engineers. An i rsPe tioa ofsite is Deceasry to vcrifjr Hazard Cbssi$eation A (60 days) minimum fee of S200.00 must accompany the application An additional processing fee based on a percentage or the total project cost will be required upon completion Normal Process Time (statutory time limit) PERMITS SPECIAL APPLICATION PROCEDURES or REQUIREMENTS O Permit to drill exploratory oil or gas well ., File surety bond of S5,000 with ENR running to State of NC conditional that 10 days any well opened by drill operator shall, upon abandonment, be plugged _ (NIA) according to ENR rules and regulations. O . Geophysical Exploration Permit-. :----.::--. - __ .. -Application filed with ENR at least 10 days prior to issue of permit.. .:.. 10-days Application by letter. No standard application form. (NIA). _ O .:State Lakes Construction Permit:._ _: -.. Application fee, based on structure size is charged. Must include. descriptions & _ _ :..15=20 days drawingsof structure & roof of ownership of riparian P P P property.:: !A (N ) O 401 Water Quality Certffi ►lion __ NIA 60 days (130 days) O : CAMA Permit for MAJOR development" S250.00 fee must accompany application 55 days (150 days) O CAMA Permit for MINOR development S50.00 fee must accompany application F 22 days - (25 days) O Several geodetic monuments are located in or near the project area. If any monuments need to be moved or destroyed, please notify: N.C. Geodetic Survey, Box 27687, Raleigh, NC 27611 Abandonment of any wells, if required must be in accordance with Title 15A, Subchapter 2C.0100. Notification of the proper regional office is requested if "orphan" underground storage tanks (LISTS) are discovered during any excavation operation. O Compliance with 15A NCAC 2H 1000 (Coastal Stormwater Rules) is required 45 days (NIA) ' Other commentshh(a��tta_ch additional pages as necessary. being certain to cite comment authority) zS REGIONAL OFFICES . Questions regarding these permits should be addressed to the Regional Office matured below. O Asheville Regional Office O Fayeueville Regional Office 59 Woodfai Place Suite 714 Wachovia Budding Asheville. NC 29801 Fayetteville, NC 28301 (704 1515208 (919) 486-1341 Mooresville Regional Office Cl Raleigh Regional Office 919 North Main Street P.O. Box 950 3800 Barren Drive, Suite 101 Mooresville. NC 28115 Raleigh, NC 27609 (704) 663-1699 (919) 571-4700, O Washington Regional Office Wilmington Regional Office 943 Washington Square Mall .0 127 Cardinal Drive Extension Washington NC 27889 Wilmington, NC 28405 919.) 946-6481 (919) 395-3900 O WirnstanSalem Regional Office 585 Waughtown SL Winston-Salem NC 27107 (910)771.4600 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt; -Jr., Governor -, - Wayne McDevitt; Secretary - Kerr T. -Stevens, Director April 16, 1999 MEMORANDUM To: Melba McGee DENR Environmental Coordinator From:. Gloria Putnam DWQ SEPA Coordinator Subject: Comments on Adams Creek Interceptor 201 Facilities Plan EA Cabarrus'County DENR# 984, DWQ# 12397 The Division of Water Quality (Division) has reviewed the March 1999 Environmental Assessment (EA) for the Adams Creek Interceptor. The Division requests that the attached comments from JoePearce of our Non -Discharge Permitting Unit be addressed. Please have the applicant contact Mr. Pearce directly at 919-733-5083, ext. 544 if there are questions / concerns. regarding his comments. Otherwise, please have the applicant provide me with their response to his comments for coordination of review. Thank you for the opportunity to review this proposal. cc: Joe Pearce, NDPU mek:/981, Adams Creek 201 P.O. Box 29535, Raleigh, North Carolina.27626-0535 Telephone 919-733-5083 FAX 919.715-6048 _ An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper %::)iaie of lvorin uaronna - .Depa-tment of Environment ana Natural. Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne._McDevitt, Secretary:: Kerr T. Stevens., Director - MEMORANDUM Date: April 6, 1999 To: Gloria: Putnam From: Joe Pearce Through: Kim Colson ,64::C. Subject: Adams Creek Interceptor 201 Plan EA Comments mmk .,N_CDENR.. NORTH CAROLINA DEPARTMENT -OF ENVIRONMENT AND NATURAL RESOURCES The following comments are offered with respect to the March 1999 EA submitted as part of the 201 Facilities Plan for the Adams Creek Interceptor: I. Alternatives Analysis. The use of pump stations and force mains with greater buffers from Adam's Creek was not included in the Alternatives Analysis. 2. Rise in Flood Elevations. Section 4 B.L states no rise in flood elevations will result from this project. As a secondary impact of development in this watershed a rise in flood elevation can be predicted. This rise is directly related.to the increase in impervious area due to development. 3. Water Qualitv and Aquatic Habitat. The EA states "...the utility will be -placed. at least 10 feet from Channel Banks; this action provides tors ade and bank stability." In most cases, a 10 foot placement of a sewer from the channel bank results in destabilization of the creek slope and the potential for both short-term and long- term significant impacts to the creek. 'To exponentially reduce this risk, it is- recommended that a 30 foot buffer between the top of bank and the disturbed area be maintained for at least 90 percent of the project and a 50-foot buffer between the top of bank and the disturbed area be maintained for at least 50 percent of the project. If you have any questions regarding these comments, please feel free to contact me at (919)733-5083 ext. 544. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 1 0%post-consumer paper Subject: Adams Creek 201 Date: Tue, 18 Apr 2000.13:24:03 -0400 From: Kim Colson <kim.colson@ncmail.net> To: Reginald Sutton <Reginald-.Sutton@ncmail.net> Reginald -_ quickly looked over -.this. The changes don't address any of - the .comments very_ well..if at all-.- We don't have the. time to review,"- these.. very._ closely, so we :,are . only --major - issues-. I- .don-' t s a ._ think. these: are major issues.to''hold:up this project .Thiis. not very-;goodEA,, :but_ we don't have the .resources to -address it any further. Don't hold up because -of -us. KC of 1 4.18'00 3:18 PM -Sail .&. Environmental .:Consultants, . Inc. . ,, 11010..Raven.Ridge:Road-:.-,.Raleigh No`th--Carolina 27614•'• Phone: (919) 546=59001 Fait: (919)`846=9467' Web..Pagc: www,SandEC.com December-13, 1999 S&E.0 Project #98-2-1122 Mr. Reginald R. Sutton NC Division of Water Quality Constriction Grants and Loans Section PO Bois 29579 Raleigh, NC 27626-0597 —_- Re: Adams Creek Interceptor, Cabarrus County Additional Description of Site Conditions. Dear Mr. Sutton: This letter describes the existing conditions along the proposed Adam's Creek Sewer route Soil & Environmental Consultants' project corridor evaluation. The entire length of proposed route was traversed on foot. The approximate study area is shown indicated in red on MAP 2. Project Location Map found within the Adams Creek Sanitary Sewer Interceptor Environmental Assessment Document, Phase One of the project was inspected first starting at SR 1006 and walking the project area to the eaasting pump station at the lower end of the project near Dutch Buffalo Creek This section (between SR 1006 and Dutch Buffalo Pump Station) consists entirely of alluvial forest with the exception of the most eastern portion, which consists of agricultural field used for crop production- Evidence of prior agricultural activities and practices suggest that the entire length of the project area had at some tine been used for crop production. Engineering and construction practices dictate that gravity lines be located on the side of the channel that has less slope, in order to eliminate excessive excavation for line installation. The estimated average age of trees within the construction corridor is from 30 — 50 years old. The Phase One corridor west of SR 1006, including routes to the Summer Street and Pasture Pump stations. This portion of the sewer tine route consists mostly of alluvial forest similar to the rest of the route with part ofthe proposed lime located within agricultural field. At the the of the survey, this field was plowed and cultivated in corn with a narrow buffer of young trees and saplings adjacent to Adams Creek. The proposed corridor in Phase Two was found to be similar to Phase One, and is located within alluvial forest along most of proposed route. Residential development exists adjacent to the upper portions of the branch leading to the Food Lion pump station.. More agricultural field and pasture is located near the corridor in the western portions of -Phase Two north of Adams Creek. Weiland Dal incation/Pertnittittg/Mitigatiun Soil/Site Evaluatiunx On-Sile Scplic Systems Environmental Assessments/Audits Ncusu Basin trot W;t(er-ihed Buffer Evulua(ions Oroundw;tter I lydn)logy lindunprO Species t" hnrinnr 0 icv: (704) 516-3922 - llickory 0f1ice: !1^_Mt 312 7902 v -a a avial forest. :The. remaining ' entofthe, corridor.eMsts, _. s . 11 areas field include agricultural s, pasture, and a small amount oftesidential property. - AM crossings pfperennial, channel are similar: 1athat ,the channel-b6d consWs=of gravel, or: rack and are consideredMV ortint in quatic fimajonz. -banks aree-typicaIly deeply-incisedwith'steep to verflioat-'bafiks, - We hope that:,thisinformation .:addresses ,-aiiy.questiotis.tlaat!*' have abort -the eAstkg - You conditions- within -the proposed sewer. corridor., Pleas'.,cAJl%with any additional questions, or for additional information. Sincerely, Chris Huysnwn Biologist Q United States Department of the Interior Srr I" cONSTRUCTIav c IS99 = - RANTS R FISH AND WILDLIFE SERVICE L--n4NTtOA! -Asheville Field Office - - 160 Zillicoa Street Asheville, North Carolina 28801 - September 8, 1999 Mr. Reginald R. Sutton Division of Water Quality Construction Grants & Loans Section North Carolina Department of Environment and Natural Resources P.O. Box 29579 Raleigh, North Carolina 27626-0579 Dear Mr. Sutton: Subject: Adams Creek Interceptor, Odell School Gravity Sewer, and Upper Muddy Creek Interceptor, Cabarrus County, North Carolina. We received a copy of the subject plan amendments on September 1, 1999. The following comments are provided in accordance with the provisions of the Fish and Wildlife Coordination Act, as amended (16 U.S.C. 661-667e), and Section 7 of the Endangered Species Act of 1973, as amended (16 U.S.C. 1531-1543) (Act). The three plan amendments include construction of gravity sewer lines to tie into the future Rocky River Interceptor, which will be treated at the Rocky River Regional Wastewater Treatment Plant (WWTP). The future Rocky River Interceptor project was the subject of the 1998 Rocky River Regional 201 Facility Plan. The Odell School and Bethel amendments note that because the individual lines are less than 3 miles in length they are not subject to the requirements for preparation of an environmental assessment. 1. The Odell School Gravi , Sewer will consist of 6,600 feet of 8-inch PVC pipe at the W. R. Odell Elementary School that will empty into the future Upper Rocky River Interceptor. The design is for the gravity sewer line to be - . constructed by Cabarrus County and maintained by the City of Concord. The gravity sewer would eliminate the existing Odell School Wastewater Treatment Plant (WWTP) (10,000 gpd capacity). The existing plant has experienced compliance problems due to flow, ammonia, and total suspended solids levels. The project is designed to handle projected build -out flows for the service area. 2. _ The _Upper Muddy. Creek Interceptor will consist of;-12- through 18-inch _ gravity sewer lines at Bethel Elementary Schoolthat will empty into the Lower Muddy Creek Interceptor. The project will eliminate the existing Bethel Elemeritary School. WWTP (7,500-gpd)- The existing plant has experienced - eompliance problems due to flow; amXrionia;. and fecal co'lforrn levels, .The` project is_designed to handle proiected'b::uild=outflows-for"tlie-'service area. . The 3Adams Creek Interce forwill.consist of 24-. throu h 30_inch _ . . -_.... p g - gravity sewer Tines ,with:8= and 10-inch branch.sewers.serviiig existing :facilities. The project will eliminate three -existing pump stations, two -of which are over 50=years old and subject to failure and overflows. The project will eliminate the Mt. Pleasant High School WWTP (12,000 gpd), which has had NPDES permit violations. The project is designed to handle projected build -out flows for the service area. In the draft environmental assessment provided in the amendment, we note that the sewer line will cross jurisdictional wetlands and streams and will necessitate the clearing of approximately 33 acres of alluvial forest. The sewer line corridors will impact stream flood plains along most of the route. We are pleased that these projects will result in the elimination of existing facilities that have experienced problems with permit compliance, failures, and overflows. We believe the consolidation and treatment of the sewer at a central advanced treatment plant will benefit the receiving waters so long as the NPDES permit requirements are met. However, we have some concerns about the potential direct effects of the construction of these new lines and the potential indirect effects of the expanded service area. Further, the assimilative capacity of the NPDES-permitted facilities that are being replaced by these three projects should not be reassigned to other permits; rather, they should be credited as a permanent improvement in the water quality of the receiving waters. Even though these projects may fall below the minimum threshold for the preparation of an environmental assessment, they each require at least a consideration of their potential impacts to listed species. Therefore, we recommend that you consider the potential for listed species to be affected by the construction of these three new sewer interceptors. The enclosed pages provide an updated list of the federally protected endangered and threatened species known from Cabarrus County that may occur within the area of influence of this proposed action. The legal responsibilities of a Federal agency or its designated non -Federal representative under Section 7 of the Act are on file with the Environmental Protection Agency. The enclosed pages also contain a list of species that are. currently under status review by the Service which may occur in the project impact area.- These. species are not legally protected under the Act and are not subject to any of its provisions, including Section 7, unless they are formally proposed or listed as endangered or threatened. We are including these species in our response to give -you advance notification. The presence or absence of these species in the project impact area should be ,addressed in any environmental document prepared for this project. Please use this updated -list when preparing an endangered species, assessment for -each of the projects. -The minimal - description of listed species in section LA should be revised to include the results of surveys, methodologies, seasons, and personnel, as well as a determination of effect. We believe_the indirect- effects of the project will certainly include fragmentation'of wildlife habitat, loss, and encroachment on riparian areas, .and impacts to streams:aii& etlands due to - - development within the expanded'service°areas: We believe -these indirecf'effects' - uld be minimized by,the.adoption of mitigative measures similar to,those identified -for fhe Rocky River. - Interceptor. Please do not hesitate to contact Mr. Mark A. Cantrell of -our staff at 828/258-3939, Ext. 227, if you have any questions regarding our comments. We have assigned Qur Log No. 4-2-97-143 to this project; please refer to it in all future correspondence directed to us concerning this matter. Sin rely, Brian P. Cole State Supervisor Enclosure ENDANGERED, THREATENED, AND CANDIDATE SPECIES AND FEDERAL SPECIES -OF -CONCERN, CABARRUS COUNTY, NORTH CAROLINA is, ist,was:.adapted from the North-Caroliria'Natuial Heritage Program's County'Specles List: It is:a-," :. listing, for Cabarrus.County, of.North Carolina's federally listed-and::proposed endangered threatened; and candidate species and. Federal species of concern (fora complete; list of rare. °species- in the -state; please contact the. -North Carolina Natural.Heritage Program). -The infoiination-in-this=list is conipile'd from -a —'-,- variety of sources, ,including field surveys; - museums. and;' herbariums,: literature, rand. personal :. ;communications: - e North Carolina Natural Heritage Program's database is dynamic,`with'riew records being added and old records being revised as. new. information is -received. Please,note that this list cannot `" be. considered ,a definitive record of listed species 'and Federal. species of concern, and it should not -be considered a.substitute for field surveys. Critical habitat: Critical habitat is noted, with a description, for the counties where it is designated. Aquatic species: Fishes and aquatic invertebrates are noted for counties where they are known to occur. However, projects may have effects on downstream aquatic systems in adjacent counties. Sea turtles: Sea turtles occur in coastal waters and nest along beaches. This list includes sea turtles in the counties where they are known to nest. The U.S. Fish and Wildlife Service has jurisdiction over sea turtle issues on terrestrial systems; the National Marine Fisheries Service has authority over sea turtles in coastal waters. Manatees: Manatees occur throughout North Carolina's coastal waters; this list includes manatees in counties where there are known concentrations. The U.S. Fish and Wildlife Service has consultation and recovery responsibility for manatees. COMMON NAME SCIENTIFIC NAME STATUS CABARRUS COUNTY Vertebrates Carolina darter Etheostoma collis collis FSC Invertebrates Pee Dee crayfish ostracod Dactylocythere peedeensis FSC* Carolina heelsplitter Lasmigona decorata Endangered** Vascular Plants Schweinitz's sunflower Helianthus schweinitzii Endangered Hell.er's trefoil Lotus helleri FSC KEY: Status Definition Endangered A taxon "in danger of extinction throughout all or a significant portion of its range." August 17, 1999 Page 1 of 2 FSC A Federal species of concern --a species that may or may not be listed in the future (formerly C2 candidate species or species under consideration for listing for which there is insufficient information to support listing). Species with 1, 2, 3, or 4 asterisks behind them indicate historic; obscure, -or incidental records. - *Historic record - the species was last -observed in the county more than 50 yeais ago'. **Obscure record -the date and/or location of observation is uncertain. ***Incidental/migrant record =.the species was observed outside of its normal range or habitat. ****Historic record - obscure and incidental record. August 17, 1999 Page 2 of 2 a United States Department of the Interior FISH AND WILDLIFE SERVICE -Asheville Field Office 160 Zillicoa Street Asheville, North Carolina 28801 May 10, 2000 Mr. Reginald R. Sutton North Carolina Department of Environment and Natural Resources - Division of Water Quality Construction_ Grants & Loans Section 1633 Mail Service Center Raleigh, North Carolina 27699-1633 Dear Mr.. Sutton: Subject: Lower Adams Creek Interceptor, Cabarrus County, North Carolina We received a copy of the response to our September 8, 1999, comments on the Lower Adams Creek Sanitary Sewer Interceptor and a revised Environmental Assessment. We have reviewed these documents and are providing the following comments in accordance with the provisions of the Fish and Wildlife Coordination Act, as amended (16 U.S.C. 661-667e), and Section 7 of the Endangered Species Act of 1973, as amended (16 U.S.C. 1531-1543) (Act). The project will involve construction of a gravity sewer line. The Lower Adams Creek Interceptor will consist of 24- through 30-inch gravity sewer lines with 8- and 10-inch branch sewers serving existing facilities. The project will eliminate three existing pump stations, two of which are more than 50 years old and subject to failure and overflows. ,The project will eliminate the Mt. Pleasant High School WWTP (12,000 gpd), which has had N:PDES permit violations. . The project is designed to handle projected build -out flows for'tihe service area. In the environmental assessment provided in the amendment, we note that the sewer line will cross jurisdictional wetlands and streams and will necessitate the clearing of approximately 33 acres of alluvial forest. The sewer line corridor will impact stream flood plains along most of the route. We are pleased that this project will eliminate an existing facility that has experienced problems with permit compliance, failures, and overflows. We believe the consolidation and treatment of the sewer at a central advanced treatment plant will benefit the receiving waters as long as the NPDES permit requirements are met. However, we are still concerned about the potential direct effects of the construction of this new line and the potential indirect effects of the expanded service area. Further, the assimilative capacity of the. NPDES-permitted facilities that are replaced by this project should not 'be reassigned to other permits; rather, they should be credited as a permanent improvement in the water quality of the receiving waters. Listed species. Based upon a review of the project, consideration of the known species occurrences, available habitat, and the procedures identified for- consideration of project modifications, we concur that the project will not;affect endangered or threatened species and their habitats. Therefore we: believe the requirerrients under Sectiorr 7. of the Act are fulfilled. However, .obligations under, Section 7 of the Actmust=be reconsidered if:. (1) new information reveals,impacts of this -identified action that may -affect listed:species or critical habitat in a manner not previously considered, (2) his action is subsequently modified in a manner that Was. not considered in this review, or (3) a new species is listed or critical habitat is determined that may. be affected -by the identified action. Riparian buffers. Because riparian vegetation will be removed during construction at stream crossings, we recommend special measures to stabilize streambanks and restore riparian - vegetation. We are still -concerned that in many cases the sewer line will be within 30 feet of stream banks. This close proximity will undoubtedly result in streambank destabilization and interrupt riparian functions. How will the WSACC address the certainty of future lateral movements of the streams which might undercut or erode around the sewer lines? We recommend development of a streambank monitporing and maintenance program to promptly stabilize streambanks near the line throughout the life of this project. Flood plain protection. Executive Order 11988 requires Federal agencies to consider and protect flood plain functions. We believe the recent examples of flooding in eastern North Carolina highlight the importance of avoiding the "... long- and short-term impacts associated with the occupancy and modification of floodplains ..." and that we should "avoid direct and indirect support of floodplain development...." In B.1. Hydrology and Floodplain Involvement, it is noted that the interceptor will be constructed mostly within the floodplain. What date was the floodplain study(s) for the area completed? Has additional impervious surface been developed which might affect the current 100-year floodplain elevations? How much impervious surface is there within the watershed? Does Cabarrus County have a limit on impervious surface area for the watershed? We appreciate the opportunity to provide these comments. If we can be of any assistance or if you have any questions, please do not hesitate to contact Mr. Mark Cantrell of our staff at 828/258-3939, Ext. 227. In any future correspondence concerning this project, please reference our Log Number 4-2-97-143. Sincerely, Brian P. Cole State Supervisor United States_-Departi.nent of the Interior FISH AND:WILDLIFE SERVICE Ashville Fic ld Oflicc - 160 Zillicoa Street Ashcvillc, North Carolina 28801 _- October 4., 2000 Mr. Reginald R Sutton Division of Water Quality Construction Grants ,& Loans Section North Carolina Department of Environment and Natural Resources 1633 Mail Service Ginter Raleigh., North Carolina 27699-1633 Dear Mr. Sutton: Subject: Lower Adams Creek Interceptor, Cabarrus County, North Carolina We received a copy of the response to our May 10, 2000, comments on the Lower Adams Creek Sanitary Sewer Interceptor and a revised environmental assessment. We have reviewed these documents and are providing the.following comments in accordance with the provisions of the Fish and, Wildlife Coordination Act, as amended (16 U.S.C. 661-667e), and Section 7 of the EndangEzed Species Act of 1973, as amended (16 U.S.C. 1531-1543) (Act). The project will involve construction of the Lower Adams Creek Interceptor, a gravity sewer line. The project will eliminate the Mt. Pleasant 9gh School Wastewater Treatment Plant (12,000 gpd), which has had NPDES permit violations. The project is designed to handle projected build -out flows for the service area. We have, reviewed the August 31, 2000, reply from Mr, John Murdock; Executive Director of Water and Sewer Authority of Cabarrus County, to our May 10, 2000, comments regarding the subject project and revised environmental assessment. The reply is adequate and demonstrates that the project has been designed to avoid or mini riize impacts to wetlands,'streaim, and flood plains along the route. We have no further objections to the project. We appreciate the opportunity to provide these comments. If we can be of any assistance or if you have any questions, please do -not hesitate to contact Mr. Mark Cantrell of our staff at 8281258 3939, Ext. 227. In any future.correspondence-concerning this project, please reference < our Log Number 4-2-97-143. Sinc ly, Brian P. Cole State Supervisor From: Chris Huysmau, S&EC, Inc. —` Project 98-2-1122 Re: USFWS LOG 4-2-97-143 Dear Mr. Cantrell: We appreciate your wruments on the Adams Creek Interceptor project. The purpose of this letter is to address your concerns and recommendations. With respect to your comments pertaining to the section on endangered species: Section L.3- Field Survey Methods has been revised to include the following information. • Surveys for the Carolina heelsplitter, Lasmigona decorata, and Sohweinitz's sunflower, HeRanthus decorata, were performed in September 1998 by Chris Huysman, Biologist for Soil and Environmental Consultants, Inc. Section L.3. Field Survey Methods further indicates, on page 14, that encompassing transects were made of suitable habitat. No impact to their species is inferred by our statements on page 15 that "...habitat is not suitable for this mussel" and that `none were observed", referring to the sunflower. If a more direct statement is needed please direct us. to state that no impact will occur, as this is our opinion. Detailed descriptions of the species are attached to the EA as appendices; these descriptions are copied from the USFWS publication titled "Federally Listed Species in Eastern and Centeral North Carolina" compiled by Ms. Kim Tripp. We did not evaluate the impacts of this project on Federal Species of Concern because, as you indicate, "these Species are not legally protected under the Act and are not subject to any of it's provisions... ". We will take your advisement to the county and will conduct additional surveys for any of these Federal Species of Concern are formally listed as threatened or Endangered prior to construction. .: With respect to your comments pertaining to indirect effect resulting from the project.. We were contracted to evaluate the potentW impa cts'to the environment associated Niiith-thei- Actams..Creek1ntercqAor,.-W _believe theTA--,6h& on Otti9toirect y-fra -- myhabbt for-Federally-rProtected-Spe6ies andVMt:thb subsequent growth pot"laly associatedwitithe lifib'wilFh6t-aae, major riph a t6-th environment., Th '201 Plan covers flie-reguktory'pro — withiEf the -count con o, --growth - y that. control -growth I grams - an ow: -erosion control"i- regulations diin-p efii6nte to7gll' Existing.,,ZDDing,..wqland,.and, re ons-are; fo r tb,-'th e environment: Wvcannot deny thartlorq is, a potential for the greater deVelcpm&nvof the region and potential to impact -riparian -and -wetland impacts but we cannot difedly qukrrtibrattribute-any;` "We -rely on existing regulatory Programs for the potential secondary impacts from any project. environmental protection that they offer. Regulatory programs are found -in the 201 Plan for this Project. We are working with Cabarrus County to adopt, in part or in whole, as applicable, the mitigative measures identified in the Rocky River Interceptor project to minimize some of the impacts that are reasonably foreseeable. Please call to discuss. WSACC Offrd2 Davidson Hwy! Co. rnrd, NC 28027 Copy WATER &SEWER AUTHORITY Mail to: P.O. Box 428Concord, NC 28026-0428 OF CABARRUS COUNTY Phone: 704.786.1783 Fax: 704.795.1564 August _ 31., 2000 ..-. Mr. Brian-P. Cole SF;.. 200 . 0 State Supervisor United States_ Department of the Interior, - CONS Fish and Wildlife Service... _ -nCANTS & LC�NgECTION 160 Zillicoa Street , Asheville, NC 28801 Reference: USFWS Log Number 4-2-97-143 Adams Creek Interceptor Environmental Assessment Comments Dear Mr. Cole: This is in reference to your letter dated May 10, 2000 to Reginald Sutton that provided your review comments to the revised Adams Creek. Interceptor Project Environmental Assessment (EA) that was submitted to the North Carolina Department of Environment and Natural Resources (NCDENR) Construction Grants and Loan (CG&L) Section on March 22, 2000. The EA for this project was initially submitted to CG & L in March 1999 as Appendix E of the 201 Facility Plan Amendment for the Adams Creek Interceptor. Comments on the initial EA were received from US Fish and Wildlife Service by letter dated September 8,1999. These comments and recommendations were studied and responses were provided to Mr. Mark Cantrell by letter dated October 19, 1999 from the Water and Sewer Authority of Cabarrus County's (WSACC's) consultant. Since no further comments were provided, the EA was revised and resubmitted to CG&L in March 2000. Additional comments on the revised EA were also received from the NC Wildlife Resources Commission by memo dated April 6, 2000 from Mr. Ron Linville. WSACC responded to those comments directly in a letter dated May 12, 2000 (correspondence attached). The NC Wildlife Resources Commission concurred with WSACC's response comments in a letter dated May 26, 2000 (correspondence attached). In response to your most recent comments in the May 10, 2000 letter and to further - clarify the previous response, the following additional information is provided: • Assimilative Capacity of NPDES Permitted Facilities to be replaced — It is our understanding that the capacity of these facilities will not be reassigned to other facilities. In . fact, the installation of this interceptor will eliminate the need to permit new individual discharges within the basin as planned growth occurs in -the future. However, as you are aware, NCDENR is the regulatory agency: directly responsible for issuance of NPDES permits. Mr. BrianCole Adams Creek EA August 31, 2000 Page 2 of 3 • Listed Species As noted in your comments; the. Adams CreekinterceptorProjectwillnot affect endangered or threatened pecies andtheir.habitatss WSACC recognizes thatproject modif cations must be reconsideredif (1) new-iriformationleveals.that impacts associated with the construction of this project may affectlisfed species or critcalhabitat m a:inanner. not pre viously:considered;..-(2) the. project is 'subsequentTy modified in a mariner thaf was not considered in your:review; or (3) anew species is listed or critical habitatis determined that may be affected by the construction of this protect. • Riparian Buffers — The project -design provides -for minimum construction corridors: The - 404 .permit requires minimum widths for wetland areas; however; no wetlands (0.0 acres) are impacted by this project as documented by wetlands investigation and the 404 permit. The sewer alignment for this project was selected to ensure minimum environmental impact.' This included minimum stream crossings, crossing at or near right angles, and avoidance of wetlands. As required by the project specifications and 404 permit conditions, all disturbed banks will be restored to the original contours (with stable slopes) and revegetated with native plant materials. Slopes up to the top of the ordinary water stage will be protected by riprap. Herbaceous vegetation planting on disturbed areas "seed as you go" strategy will be utilized. The project specifications require a "seed as you go" strategy be utilized on bare soil following ground disturbing activities. Strict adherence to the specified erosion control measures and approved sedimentation and erosion control plans will be required of the contractor. The project has received the required erosion control permit from the NCDENR Division of Land Resources. WSACC performs streambank monitoring as part of its overall interceptor maintenance program. The design of this sewer interceptor provided for vertical and horizontal alignment that minimized environmental impacts and was constructable. The alignment selected minimized the number of steam crossings, kept the sewer below the streambed at stream crossing (pipe below stream bottom), and provided for the maximum practicable buffer area between the stream and the construction. The sewer alignment selected, excluding stream crossings, typically provides for a minimum of 25-30 feet between the sewer line placement and.the.stream top of bank. Approximately 1.0 percent of the project length has buffer of greater than 100 feet between top of bank and sewer line placement, approximately 30 percent greater than 50 feet, and over 90 percent greater than 25 feet. The buffers provided significantly exceed the minimum 404 permit requirements of 10 feet. Buffers of 100 feet for the entire length of the project are not practicable from a constructability standpoint, due to the excessive excavation depths that would be required. • F000dplain Protection — The interceptor is located in the floodplain due to the fact that the interceptor must follow the general path of Adams Creek to allow for gravity flow. It is our understanding that the most current floodplain study for this area was completed by FEMA in the early 1980's. No current inventory exists that detail the total impervious area located within this watershed. Cabarrus'County has a Flood Damage Prevention Ordinance that all new development must adhere to The,purpose of the Ordinance is to ".:.promote the public health, safety, and general welfare and to minimize public and private losses due to flood conditions..." Mr. Brian Cole Adams Creek EA August 31, 2000 Page 3 of 3 In summary the- 201 Facility.Plan for theAdams Creek.Interceptor prof ect was. initially_ - , subrriitted to:.CGBcL inMarcfi 1999: At.tlat time,::the EA_w:as distributed by CG&L to the appropriate agencies for_ comment The: project .was designed to minimize the potential: environmentalimpacts, .the- selected,,,.alignment's npacts-no wetl"ands.-area<.,(0.0'acres);and the= ^..necessary responses, and/or:revisions _to: -the -EA h'ave.been made=to address' -review comments: Your help in finalizing the- environmental;review._process.and having the F.ONSI issued -is appreciated: If necessary, we are available- to meetz with you at your'db ' eniencelo fnrtl er discuss this matter. Sincerely, John C. Murdock, III Executive Director JCM:MEL jss Attachments cc: Mark Lambert/WSACC Van Rowell/Dewberry & Davis Rob Brown/NCDENR Reginald Sutton/NCDENR Project file (Adam's Crk) D_: Noith, Carolina W1ldhfe� Resources Corrim�ssion 512 N. Salisbury Street, Raleigh, North Carolina 27604-1188, 919-733-3391 -Charles R..Fullwood, Executive Director .:. I NOR u•ORT 9 1 TO: Melba McGee, Legislative and Intergovernmental Affairs `- Dept. of Environment and Natural Resources FROM: Joe H: Mickey, Jr., Regional Coordinator Habitat Conservation Program DATE: April 12, 1999 SUBJECT: State Clearinghouse Project No. 987: Adams Creek Interceptor 201 Facility Plan Amendment; Cabarrus County Water & Sewer Authority This correspondence responds to a request by you for our review and comments on the above project. These comments are provided in accordance with the provisions of the Fish and Wildlife Coordination Act (48 Stat. 401, as amended; 16 U.S.C. 661-667d.) and the North Carolina Environmental Policy Act (G.S. 113A-1 through 113A-10; 1 NCAC 25). Before we can concur with a Finding of No Significant Impact (FONSI), the Environmental Assessment (EA) in Appendix E needs to be modified to include the total linear feet and acres of major streams and tributaries and total number of acres of wetlands to be impacted by the project.). Also, Appendix E, Section 5 — MITIGATIVE MEASURES, must be modified to include the following recommendations to off -set negative impacts to wetlands and streams impacted by the project: l) Construction corridors should be no wider than absolutely necessary. The 401 certification for Nationwide 12 stipulates that wetland construction corridors are not to exceed 40 feet and permanent maintained corridors are not to exceed 10 feet except at access points. 2) Where stream crossings are necessary, sewer lines should cross streams at right angles to minimize impacts to riparian areas. Disturbed stream banks must be restored to original contours and revegetated with native plant materials such as silky dogwood (Corpus amonum), silky willow (Sa1LY sericea) and hazel alder (Alnus serrulata). Riprap may be used to stabilize the bank to the top of the ordinary water stage and vegetation (bioengineering) must be used above this stave. 3) Sewer lines crossing streams should be buried in the stream bottom or attached to existing bridges to maintain fish movement upstream and do Amstream'and prevent debris from collecting at the pipe and causing a hydrologic change. We do not recommend installing priers in a stream channel to support a sewer line. 4) If concrete will be used, work must be accomplished so that wet concrete does not contact stream Water. This will lessen the chance of altering the stream's water chemistry and causing`a fish kill. 5) Where possible, an undisturbed buffer zone should be left between streams and all construction. We prefer a -buffer zone of at least 100 feet'to control sedirnentation into.streams, provide shade; and maintain a travel corridor for wildlife. Buffers should also be left -along intermittent drains or - streams. 6) Temporarily disturbed wetlands must.be reseeded based on Corps of Engineers "Seedbed Preparation and Seeding Specifications — Wetland Areas" outlined in Section 5. 7) . A portion df the upland right-of-way (minimum of one acre) should be planted with VA-70 lespedeza, Korean lespedeza, ladino clover, and/or partridge pea to provide food and additional habitat for wildlife. 8) Slash and/or large trees available form corridor construction through forested and stream corridors should be.placed along the permanent right-of-way in the form of brush piles and downed logs to provide cover and nesting habitat for wildlife. 9) Right-of-way areas should not be mowed more than once every 2-3 years. Mowing should not occur between April 1 through September 30 in order to avoid disturbing wildlife utilizing the project corridor during the critical stages of nesting and rearing of young. 10) Stringent erosion control measures should be implemented where soil is disturbed and maintained until project completion. 11) Temporary or permanent herbaceous vegetation should be planted on all bare soil within 15 days of ground disturbing activities to provide long -tern erosion control. We prefer a "seed as you go" strategy rather than allowing a large area to remain bare. Thank you for the opportunity to review and comment on this project. If you have any questions regarding these comments, please contact me at 155 Timberbrook Trail, State Road, NC 28676, phone 336/366-2982. ® North-: Carolina Wildlif&- Resources Commission. 1 , 312-N. Salisbury Street; Raleigh, North. Carolina 27604-1188;.919=733-3391 MEMORANDUM Charles R. Fullwood; Executive' Director TO: Reginald Sutton, Construction Grants and Loans Dept. of Environment and Natural Resources 9 FROM: Ron Linville, Regional Coordinator Habitat Conservation Program] DATE: April 6, 2000 SUBJECT: Adams Creek Interceptor 201, Cabarrus County (Water and Sewer Authority) This correspondence responds to a request by you for our review and comments on the above project. These comments are provided in accordance with the provisions of the Fish and Wildlife Coordination Act (43 Star. 401, as amended; 16 U.S.C. 661-667d.) and the North Carolina Environmental Policy Act (G.S. I I3A-1 through 1 13A-10; 1 NCAC 25). After a review of the responses to Mr. Joe Micueys's prcvio:is concerns (letter of April 12. 1999) and Mr. Chris Huysman's response on October 19, 1999. this office continues to. be concerned that impacts from the project can be further minimized or mitigated. Specifically, are there better alignments that further reduce impacts to the associated ecosystems and streams? We are concerned that the consultant indicates that they will ask their client to .,consider" previous comments and suggestions. The applicant should not simply "consider" or comply with minimal standards for 401 Certifications when there may be better stewardship options. The recommendations made by Mr. Mickey should be studied and a detailed response should be provided before a FONSI is issued. Therefore, we recommend that the applicant and the consultant provide a detailed perspective and response on the following prior to final approvals: 1) Whether or not buffer zones of 100' (or larger than minimal 10' buffers) are practicable and in which specific areas they are not and why. 2) Whether or not slash and large trees from the corridor's forested areas can or will be utilized to provide cover and habitat as previously proposed, 3) Whether or not the proposed planting and mowing .schedules can and will be followed, ') Whether or not a sediment and erosion control plan will be fiied with the Division of Land Resources, i Whether or not an application for a 401 Certification will be requested (or specifics as to why such an application is not necessary), o) Whether or not a "seed as you go" strategy can and will be utilized, 7) Whether or not the United States Fish and Wildlife Service.concurs with the measures provided to protect endangered or threatened species. Thank you for the opportunity to review and comment on this proiect. If you have any questions regarding these comments, please contact me'at 336/769-9453. Cc: Brian Cole, USFWS r«.► 4 . - North Calr�iu�aWildiife Resources �omn�'ssion Charles.1L Pvll • mood,. Fseeutive Director May 26, Z00p Mr. John Murdock, Execuova Due= Water & Sewer Authority of Csbatttts County PO Box 429 COncOrd, North Carolina 2SM6-0429 RE: Adams Crock Interceptor Environmental Assessmeat Comments, Cabarrus County. Dear hit. Murdock - This oohsespaadence is in response to your latter of May 12, 2000 is r efrrenoe to earlier comments by the North Carolina WhjU& Resources Commis = aonceming the above sad project The North Carolina Wildlife Resources Conrltuissioa QICWRC) is authorized to cm meat and make reeammeud9d= which ML-ft to tine impacts Of this P%gett on fish and wildlife through the Federal License of Water Resoume P:njcct Act (Federal Power Aet.16 U.S.C. 79la et seq.), and the Fish =d Wit tU* Coordination Act (49 Stat. 401, as ampded; 16 U.S.C. 661-667d). Based on your Ietter, it is unll7cel - tt wt will object to the p vjea providing the Water and Sewer Authority fellows the ►equhmcats spedfaed in the Division of Water Quality's 40l C ffwaiioa for Utilities and the Uaifled Stairs Atmy Corps of Eaguuers Petiztit. if one is ism=d Ali activities must follow any other special conditions g ecif ed by the NC Dep=em of Environment sad Natural Resoun=. If the project should imperil any eridwgered or threatened specks, directly or indirectly, the NCWRC reserves the right to provide additional commems. Thank you fir your ciarifieation letter. if you have any questions regarding thesecomments, pieam contact we st 3361769=9453. Sincerely Ron Linville Regional Coacdinator Habitat Ccnsctvation •Progr= Msilini Addmic Division of Inlutd Fisheries • 1721 Mail Scrvi<e Cc=tr - Raleigh, NC Z7699-1731 Telephone: (919) 733-3633 ext. 281 •. Fme (919) 71 S-7643 sol1 & Erw o ental Cow ultants, xnc. 25 North Collcgc Mcouc :Newton, North_ Carolina 28658 `u Phoric; (828) 466-7404 n Fax: (828) 466-7406 Web Page; www,5andEC.corn November 2, 1999 ... S&EC Project * 98-2-1122 North Carolina Wildlife Resources Commission Attn: Mr. Joe Mickey; Jr. � . Regional Coordinator, Habitat, Conservation Program 155 Timberbrook Trail State Road, North Carolina 28676 R Re: Comments and Recommendation Letter for State Clearinghouse Project No. 9 Creek Interceptor 201 Facility )'laic Amendment: Cabarrus County,Wata & Sewer Authority ; Dear Mr. Mickey: Your comments and recommendations on the Adams Creek Interceptor Project are appreciated and have been considered in the Amendments made to the Environmental Assessment. This letter addresses the comments and recommendations of your letter dated April 12,1999. Comment 1. Before we can concur with a Finding ofNo Signrji6ant Impact (FQNSI), the Environmental assessment (EA) in Appendix E. needs to be modified to include the total linear feet and acres of major streams and tributaries and total number of acres of wetland to be impacted by the project. also, Appendix E Section 5 — Mitigative Measures, must be modified to Include the following recommendations to off -set negative impacts to wetlands and streams impacted by the project: The Wetland Permits included in the document demonstrate that the channel impacts for crossings are temporary and the minimum necessary for project completion, and that there are no wetland impacts (Appendix 4). As for recommendations 1-11, please refer to Appendix 6, Nationwide Permit 12 Package, including NW 12 Conditions and 401 General Certification Conditions. By law, all conditions must be met, and a statement of compliance with all regulations will be submitted to the proper agencies within 30 days of the completion of the Project. Comment /Recommendation 5: Where possible, an undisturbed buffer zone should be left between streams and all -construction . We prefer a buffer zone of at least 100 feet to control sedimentation into streams, provide shade, and maintain a travel corridor for wildlife. Buffers should also be left along intermittent drains or streams. The project will comply with all 401 General Certification Conditions (Appendix 6). The.. proposed sewer line placement is typically a minimum of 25 feet from the top of the channel: bank, and the construction corridor is located a minimum of 10 feet from the top of the channel bank (in compliance with the above referenced found wid'ain Appendix 6) with the exception of _ _ channel crossings. Channel crossings fall within angles specified by the General Conditions:- - - Comment Recommendation / 8: Slash and/or large trees available from corridor construction . Though forested: and strewn corridors should be placed along the permanent right=of way in the form o rus pi es and downed logs to provide -covet and nesting habitat for wildlife. This recommendation is being considered and brought to the attention of the Water- and Sewer- Authority,of Cabaarrus County.. However; this practice raises some` concern of moderate"fire hazard. . .Comment/Recommendation 9: Right -of -way -areas should not be mowed -more than once every - 2-3 years,. Mowing should not occur between April I through September 30 in order to avoid disturbing wildlife utilizing the project corridor during the critical stages of nesting and rearing of young. This recommendation is being considered and brought to the attention of the Water and Sewer Authority of Cabarrus County for feui`bility. Comment/Recommendation 10: Stringent erosion control measures should be implemented where soil is disturbed and maintained until project completion The project will comply with all 401 General Certification Conditions (Appendix 6). Comment/Recommendation 11: Temporary or permanent herbaceous vegetation should be planted on all baresoil within IS days of ground disturbing activities to provide long-term erosion control. We prefer a "seed as you go"strategy rather than allowing a large area to remain bare. The project will comply with all 401 General Certification Conditions (Appendix 6). Thank you for your time. Please feel free to contact us with questions. 9WWsman, S' y, Biologist t� "fir.. •' WATER & SEWER AUTHORITY OF CABARRUS Co. ... May 12, 2000 Mr. Ron Linville. Regional Coordinator Habitat Conservation Program NC Wildlife Resources Commission `- 512 N. Salisbury Street Raleigh, NC 27604-1188 Subject: Adams Creek Interceptor Environmental Assessment Comments Dear Mr. Linville: This is in reference to your memorandum dated April 6, 2000 to Reginald Sutton that provided your review comments to the Adams Creek Interceptor Environmental Assessment (EA). You noted concerns relative to the October 19, 1999 response provided by the Water and Sewer Authority of Cabarrus County's (WSACC's) consultant to Mr. Joe Mickey's previous comments of April 12, 1999. It was suggested that the recommendations made by Mr. Mickey should be studied and a more detailed response provided. The comments and recommendations from Mr. Mickey were studied and responses were provided as outlined in the October 19, 1999 letter. However, to further clarify.the previous response the following additional information is provided: • Comment 1 — Maintenance of minimum construction corridors: The project design provides for minimum construction corridors. The minimum widths for wetland areas are required by the 404 permit; however, no wetlands (0.0 acres) are impacted by this project as documented by wetlands investigation and the 404 permit. Comment 2 — Minimize impacts at stream crossing: The sewer alignment for this project was selected to ensure minimum environmental impact. This included minimum stream crossings, crossing at or near right angles, and avoidance of wetlands. As required by the project specifications and 404 permit conditions, all disturbed banks will be restored to the original contours (with stable slopes) and revegetated with native plant materials. Slopes up to the top of the ordinary water stage will, be protected by riprap. Comment 3 — Vertical location of sewer along streambed at required crossings: The design of the sewer is such that all sewer crossings are located below the streambed (no aerial crossings). • Comment 4 — Use of concrete: Ductile iron pipe will be used and no concrete will be used in the streambed. At stream crossings, outside of the flow channel, buried concrete piers _su2s'��29 Fi 704 '36 3205 Mr. Ron Linville Adams Creek EA May 12, 2000 Page 2 of 3 will be utilized for buoyancy control. Project Specifications require that construction techniques be used that will preclude any concrete from coming in contact with the stream water. Comment 5 — Undisturbed buffer area between stream and construction: The design of this sewer interceptor .provided for vertical and horizontal alm ignent that Minimized environmental impacts and was constructable. The alignment selected -minimized the number of steam crossings,. kept the sewer below the streambed at stream crossing (pipe below stream bottom), and provided for the maximum buffer area -between the stream and the construction. The sewer alignment selected, excluding stream crossings,. typically provides for a minimum of 25-30 feet between the sewer line placement and the stream top of bank. Approximately 10 percent of the project length has buffer of greater than 100 feet between top of bank and sewer line placement, approximately 30 percent greater than 50 feet, and over 90 percent greater than 25 feet. The buffers provided significantly exceed the minimum 404 permit requirements of 10 feet. Buffers of 100 feet for the entire length of the project are notpracticable from a constructability standpoint, due to the excessive depths that would be required. • Comment 6 — Temporarily disturbed wetlands: The project does not impact wetlands; however any temporarily disturbed wetlands will be re -seeded based -on the 404 permit requirements of the Corps of Engineers. • Comment 7 — Seeding in upland right-of-way: The project specifications require portions of any upland right-of-way (minimum of one acre) be planted with Lespedeza, clover, or partridge pea to provide additional habitat for wildlife. • Comment 8 — Slash and/or large trees placed along permanent right-of-way: The project specifications require that, where practicable, this slash material be placed along the permanent right-of-way. Please understand that we do not purchase land in fee simple but rather purchase a right-of-way/easement. Therefore, in the interest of maintaining good relationships with property owners, we strive to accommodate all reasonable requests from these property owners. Therefore, if a property owner strenuously objects to slash being placed at the edge of the right-of-way, we do not feel that it is reasonable to force this issue. Therefore, the location and extent of placement will be based upon property owner right-of- way commitments, among other factors. Comment 9 — Right-of-way maintenance mowing schedules: Where practicable, project right-of-ways will be mowed on a frequency of every 2-3 years. Generally, mowing will not occur between April 1 and September 30. Deviations from this policy will depend upon conditions attributable to weather, emergency maintenance, and required regulatory agency inspections. • Comment 10 — Implementation of stringent erosion control measures: Strict adherence to the specified erosion control measures and approved- sedimentation and erosion control plans will be required of the contractor. The project has received the required erosion control permit from the NC DENR Division of Land Resources. Mr. Ron Linville Adams Creek EA May 12, 2000 Page 3 of 3 • Comment 11 — Herbaceous vegetation planting on disturbed areas "seed as you go" strateQy: The project specifications require a "seed -as you go" strategy be utilized on bare soil following ground disturbing activities. In addition to the above, you requested that the following also be provided: 1 • Whether or not an application for 401 certification will be requested? The 404 construction permit for the project has been obtained from the Corps of Engineers, which includes applicable 401 water quality certification. • Whether or not a sediment and erosion control Alan will be filed with the Division ofLand Resources? The sediment and erosion control plan for this project has been submitted to the Division of Land Resources and a permit has been issued. • Whether or not the United States Fish and Wildlife pService concurs with the measures rovided to protect endangered or threatened species? A response dated October 19, 1999 was provided to the US Fish and Wildlife Service relative to their environment review. No additional information has been requested. In summary the 201 Facility Plan for the Adams Creek Interceptor project was initially submitted to Construction Grants in March 1999. At that time the EA was distributed by Construction Grants to the appropriate agencies for comment. The project was designed to minimize the potential environmental impacts, the selected alignment impacts no wetlands area (0.0 acres), and the necessary responses and/or revisions to the EA have been made to address review comments. Your help in finalizing the environmental review process and having the FONSI issued is appreciated. If necessary, we are available to meet with you at your convenience to further discuss this matter. Sincerely, Y2ohnnC. Murdock, III Executive Director JCM:MEL:jss cc: Mark Lambert Evander Rowell/Dewberry & Davis State of North Carolina �� Department of Environment and Natural Resources Reviewing Office: INTERGOVERNMENTAL REVIEW -PROJECT COMMENTS Project Number: Due Dater After review of this project it has been determined that the ENR permit(s) and/or approvals indicated may need to be obtained in order for this project to comply with North Carolina Law. Questions regarding these permits should be addressed to the Regional Office indicated on the reverse of the form. All applications, information and guidelines relative to these plans and permits are available from the same Regional Office. PERMITS SPECIAL APPLICATION PROCEDURES or REQUIREMENTS O Permit to construct & operate wastewater treatment Application 90 days before begin construction or award of constriction facilities, sewer system extensions & sewer systems contracts. On -site inspection. Post -application technical conference usual. not discharging into state surface waters- 0 1 NPDES - permit to discharge into surface water and/or Application 180 days before begin activity. On -site inspection. Pm -application permit to operate and construct wastewater facilities conference usual. Additionally, obtain permit to construct wastewater discharging into state surface waters, treatment facility -granted after NPDES. Reply time, 30 days after receipt of plans or issue of NPDES permit -whichever is lat`er� Normal Process Time (statutory time limit) 30 days (90 days) 90-120 days (N/A) O Water Use Permit Pre -application technical conference usually nay 30 days (N/A) O Well Construction Permit Complete application must be received and permit issued prior to the 7 days installation of a well. (15 days) O Dredge and Fill Permit Application copy must be served an each adjacent riparian property owner. 55 days On -site inspection Pre -application conference usual. Filling may require Easement to Fill from N.C. Department of Administration and Federal Dredge (90 days) and Fill Permit. O 1 Permit to concoct & operate Air Pollution Abatement N/A I facilities and/or Emission Sources as per 15 A NCAC 60 days (2Q.0100, 2Q.0300, 2H.0600) O Any open bunting associated with subject proposal must be in compliance with 15 A NCAC 2D.1900 60 days O Demolition or renovations of strictures containing asbestos material must be in compliance with 15 A NCAC 21).1110 (a) (1) which requires notification and removal prior to demolition. Contact Asbestos Control N/A Group 919-733-0820. (90 days) O Complex Sourr_ Permit required under 15 A NCAC 29,0800 The Sedimentation Pollution Control Act of 1973 must be properly addressed for any land disturbing activity. An erosion & sedimentation control plan will be required if one or more acres to be disturbed Plan filed with proper Regional Of3ice (land Quality 20 days Sect) At least 30 days before beginning activity. A fee of S30 for the first acre and S2000 for each additional acre or part must (30 days) accompany the plan. O The Sedimentation Pollution control Act of 1973 must be addressed with respect to the referenced Local Ordinance. (30 dais) O Mining Permit On -site inspection usual. Surety bond filed with ENR. Bond amount varies 1 with type mine and number of ages of affected land Any are mined greater 30 days than one acre must be permitted The appropriate bond must be received (60 days) before the permit can be issued O North Carolina Burning permit On -site inspection by N.C. Division Forest Resources if permit exceeds 4 days 1 day (N/A) O Special Ground Clearance Burning Permit - 22 On -site inspection by N.C. Division Forest Resources required "if more than 1 day counties in coastal N.C. with organic soils five ages of ground clearing activities are involved Inspections should be (N/A) requested at least ten days before actual bum is planned." O Oil Refining Facilities N/A 90-120 days (N/A) O Dam Safety Permit If permit required, application 60 days before begin construction. Applicant must hire N.C. qualified engineer to: prepare plans, inspect construction, certify construction is according to ENR approved plans. May also require 30 days permit under mosquito control program. And a 404 permit from Corps of Engineers. An inspection of site is necessary to verify Ha—rd Classification A (60 days) minimum fee of S200.00 must accompany the application An additional processing fee based on a percentage or the total project cost will be required upon completion Continued on reverse Normal Process Time (statutory time limit) PERMITS SPECIAL APPLICATION PROCEDURES or REQUIREMENTS O Permit to drill exploratory oil or gas well File surety bond of S5,000 with ENR running to State of NC conditional that 10 days any well opened by drill operator shall, upon abandonment, be plugged (N/A) according to ENR rules and regulations. Cl Geophysical Exploration Permit Application filed with ENR at least 10 days prior to issue of penmiL 10 days Application by letter. No standard application form (N/A) O State Lakes Construction Permit Application fee based on structure size is charged Must include descriptions & 15-20 days drawings of structure & proof of ownership of riparian property. (N/A) O 1 40I Water Quality Certification N/A 60 days (130 days) O CAMA Permit for MAJOR development S250.00 fee must accompany application 55 days `- (150 days) O CAMA Permit for MINOR development S50.00 fee must accompany application 22 days (25 days) O Several geodetic monuments arc located in or near the project area. If any monuments need to be moved or destroyed, please notify: N.C. Geodetic Survey, Box 27697, Raleigh, NC 27611 Abandonment of any wells, if required must be in accordance with Title 15A. Subchapter 2C.0100. Notification of the proper regional office is requested if"orphan" underground storage tanks (LISTS) are discovered during any excavation operation. O Compliance with 15A NCAC 2H 1000 (Coastal Stormwater Rules) is required. . 45 days (N/A) • Other comments (attachadditional pages as necessary, being certain to cite comments authority) �- cL, Ld REGIONAL OFFICES Que3ti0n3 regarding these permits should be addressed to the Regional Office narked below. Q Asheville Regional Office 59 Woodfm Place Asheville. NC 28901 �51�208 Mooresville Regional Office 919 North Main Strect. P.O. Box 950 Mooresville, NC 28113 (704)663-1699 O Washington Regional Office 943 Washington SquareMall Washington NC 27889 919) 946-6481 O Fayetteville Regional Office Suite 714 Wachovia Building Fayetteville, NC 28301 (919)486-1541 O Raleigh Regional Office 3800 Barrett Drive, Suite 101 Raleigh, NC 27609 (919) 571-4700 O Wilmington Regional Office 127 Cardinal Drive Extension Wilmington, NC 28405 (919) 395-3900 O Winston-Salem Regional Office 585 Waughtown St. Winston-Salem, NC 27107 (910) 771-4600 NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY March 3, 1999 Mr. John Murdock, Executive Director Water and Sewer Authority of Cabarrus County P.. O. Box 428 Concord; North Carolina 28027 SUBJECT: Water.and Sewer. Authority of Cabarrus County Permit No. WQ0015493 36 inch Sewer Interceptor Project No. CS37038243 Cabarrus County Dear Mr Murdock: In accordance with your application', we are forwarding herewith Permit No. WQ0015493 dated March 3, 1999, to the Water And Sewer Authority Of Cabarrus County for the construction and operation .of the subject sewage transport facilities. This permit shall be effective. from the date of issuance until rescinded, and shall be subject to the conditions and limitations as specified therein. If any parts, requirements, or limitations contained in this permit are . unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition, conforming to. Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, P. O. Box 27447, Raleigh, N. C.. 27611-7447.. Unless such. demands are made, this permit shall be final and binding. One (1) set of final approved plans and specifications is to be forwarded to you, one (1) set retained for our files. CONSTRUCTION GRANTS & LOANS SECTION P.O. BOX'29579, RALEIGH, NORTH CAROLINA 27626-0579 PHONE 919-733-6900 FAX 919-715-6229 AN EQUAL OPPORTUNITY /AFFIRMATIVE ACTION EMPLOYER - SO% RECYCLED/10% POST -CONSUMER PAPER -2- A copy of the approved plans and specifications shall be maintained on file by the Owner for the life of the project. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the approved plans and specifications. Mail the Certification to the Permits and Engineering Unit, P. O. Box 29535, Raleigh, North. Carolina 27626-0535. (Engineer's Certification Form is attached.) If there are any questions concerning this matter, please contact Mr._ Cecil G. Madden, Jr., P. E. at (919) 715-6203. Sincerely, r�1 / A. Preston Howard, Jr., P.E. Attachment BG:nw cc: Hazen and Sawyer Cabarrus County Health Department DWQ Mooresville Regional Office Kim Colson Facilities Assessment CIU, DMU SRF NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, AND NATURAL RESOURCES RALEIGH . In accordance with the provisions, of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO The Water and Sewer Authority of Cabarrus County Cabanas County - FOR THE _ construction and operation of approximately 16,769 linear feet of 36 inch sewer interceptor line, 40 manholes and associated appurtenances; - pursuant to the application received June 15, 1998 and in conformity with the project plan, specifications, and other, supporting data subsequently filed and approved by the Department of Environment, Health and Natural Resources and considered a part of this permit. This Permit shall be effective from the date of issuance until rescinded, and shall be subject to the following conditions and limitations: 1. This Permit shall become voidable unless the facilities are constructed in accordance with the approved plans, specifications and other supporting data. 2. This Permit is effective only with respect to the nature and volume'of wastes described in the application and other supporting data. 3. The facilities shall be properly maintained and operated at all times. 4. The sewage and wastewater collected by this system shall be adequately treated in the City of Concord Wastewater Treatment Plant prior to being .discharged into a receiving stream. 5. Diversion or bypassing of the untreated wastewater from the treatment facilities is prohibited. 6. No wastewater shall be'discharged into these facilities until the proposed downstream interceptors, pump station, force main, and headworks facilities have been completed, -and satisfactorily placed in operation. 7. The existing 30 inch Kings Grant Rocky River Interceptor downstream of this line must be paralleled prior to the hourly peak flows reaching 10 MGD. The Water and Sewer Authority of Cabarrus County shall monitor the flows yearly near the downstream end of Kings Grant Rocky River Interceptor for a minimum period of seven consecutive days during January February or March until the parallel interceptor is constructed. Plans and specifications for the parallel interceptor will be submitted when the hourly peak flow reaches 8 MGD. If the Division of Water Quality determines that an anomaly in the flow data causes the peak flow to exceed 8 MGD, the above requirement for plans and specifications submittal may not be applicable. Flow additions will be limited so that the parallel interceptor will be completed prior to the flow reaching 10 MGD, which is the approximate capacity of the Kings Grant Rocky River Interceptor. 8. The facilities shall be constructed in accordance with the requirements of the North Carolina Sedimentation Pollution Control Act. 9. Any abandoning of the existing facilities must be done in accordance with the requirements of the Division of Water Quality's Mooresville Regional Office. 10. During the construction of the proposed additions/modifications, the Permittee shall continue to properly maintain and operate the existing wastewater treatment facilities at all times, and in such a manner, as necessary to comply with the effluent limits specified in the respective NPDES Permit. 11. Construction of the sewers shall be scheduled so as not to interrupt service by the existing utilities nor result in an overflow or bypass discharge of wastewater to the surface waters of the State. 12. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with this permit and the approved plans and specifications. Mail the certification to the Non -Discharge Unit, P. O. Box 29535, Raleigh, N.C. 27626-0535. 13. A copy of the approved plans and specifications shall be maintained on file by the Owner for the life of the project. 14. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division of Water Quality in accordance with North Carolina G-eneral Statute 143-215.6. 15. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. 16. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division of Water Quality accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this . request will be considered'on its merits and may or may not be approved. 17. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be, required by this Division, such as the construction of additional or replacement wastewater collection facilities. 18. NONCOMPLIANCE NOTIFICATION: The Permittee shall report by telephone to the Mooresville Regional Office, telephone No. 704-663-1699 as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of either of the following: a. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater transport such as mechanical or electrical failures of pumps, line blockage or breakage, etc. b. Any failure of a pumping station or sewer line resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. Permit issued this the 3rd day of March, 1999. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION A. Preston Howard, Jr., P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit No. WQ0015493 ENGINEER'S CERTIFICATION I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically/weekly/full time) the construction of the project, (Project) (Name or Location) for the hereby state that, to the best of my (Project Owner) abilities, due care.and diligence was used in the observation of theproject construction such that the construction was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Registration No. Date Permit No.. WQ0015493 NCDENR DIVISION OF WATER QUALITY March 22, 1999 Memo To: Ryan ScruggEi, Construction Grants From: Rex Gleason,'' Prepared By: Michael Parke �� Subject: Rocky River Regional WWTP Expansion 201 Facilities Plan Preliminary Engineering Report Cabarrus County Per your request, a review has been conducted by the staff of this Office of the subject 201 Facilities Plan commissioned by the Water and Sewer Authority of Cabarrus County (WSACC). This report details the planned expansion of the subject WWTP to 34.0 MGD (initial expansion) and 54.0 MGD (ultimate build -out). Based on current flow projections, the existing WWTP is expected to reach 90% of it's current hydraulic capacity by the year 2002. With approximately 12,000 linear feet of sewer line permitted during the past 1.2 months, and the nearby area experiencing significant growth, flows are expected to .significantly increase at the WWTP. In evaluating the results.of the 201 plan, it should be noted that a series of meetings have been held with DWQ staff and staff from the WSACC to discuss current permitting issues and WWTP effluent expectations once expansion is complete. Any changes to the speculative effluent limitations discussed during these meetings may. necessitate changes to the proposed WWTP expansion design. -Significant plant changes are not, however, .expected. If you have any questions regarding this matter, please advise. mlp/ hAgen\congrant.mem NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY February 15, 1.999 . FEB 17 1999 MEMORANDUM TO: Rex Gleason, Regional Supervisor Mooresville Regional Office FROM: Ryan Scruggs, Project Manager S Facilities Evaluation Unit SUBJECT: Rocky River Regional WWTP Expansion 201 Facilities Plan Project No. CS370382-15 Transmitted herewith is one copy of the above subject Facilities Plan for your files. Please return your comments to this office before March 22, 1999. If you have any questions concerning this matter, please contact me at (919) 715-6209. Attachment RMS:pe cc: FEU SRF CONSTRUCTION GRANTS & LOANS SECTION P.O. BOX 29579, RALEIGH, NORTH CAROLINA 27626-OS79 PHONE 919-733-6900 FAX 919-715-6229 AN EQUAL OPPORTUNITY /AFFIRMATIVE ACTION EMPLOYER - SO% RECYCLED/10% POST -CONSUMER PAPER _J SONY? FEB M� WATER AND SEWER AUTHORITY OF CABARRUS COUNTY WASTEWATER TREATMENT AND COLLECTION SYSTEM 201 FACILITY PLAN 1999 VOLUME I 4e51e111001p, CAP:0 w- /71W dzoi 9193 �'.q `•. NG r ryEti •� Nw • 1 a¢ I V •.000.00o i by Black & Veatch 8604 Cliff Cameron Drive Suite 164 Charlotte, North Carolina 28269 B&V Project 37613 Contents Volume I Section 1 - Executive Summary 1-1 Section 2 - Current Situation .. 2-1 L j Collection System Update ................................ 2-1 Treatment System Description ............................. 2-1 Rocky River Regional Wastewater Treatment Plant ........... 2-1 - Muddy Creek Wastewater Treatment Plant ................. 2-5 Population and Demographics ............................. 2-5 Inflow.and Infiltration Analysis ............................ 2-5 Section 3 - Future Situation .................................. 3-1 Population Projections ................................... 3-1 Flow Projections ....................................... 3-1 - Speculative Limits ..................................... 3-1 Phasing of Construction .................................. 3-1 1 Construction Phases and Design and Construction Schedules ..... 3-4 Cost -Effectiveness .................................. 3-8. Facility Operation Between Phases ....................... 3-9 Cost Estimate for the Proposed Design and 20-Year Design .... 3-11 Section 4 - Alternatives ..................................... 4-1 General.............................................. 4-1 No Action ............................................ 4-1 Regional Systems ........ 4-1 Land Application and Subsurface Disposal ..................... 4-1 New Facility ......................................... 4-2 Optimum Operation of the Existing Facility ..................... 4-2 Upgrade Existing Facility ................................ 4-3 Upgrade and Expand the Facility=10-Year Requirements .......... 4-4 Upgrade and Expand the Facility —Build -out Requirements ......... 4-5 . Wastewater Treatment Alternatives ....................... 4-5 Solids Thickening Alternatives ......................... 4-7 Black & Veatch TC-1 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion Proposed Upgrade and Expansion Project ..................... 4-9 Open Space and Recreational Opportunities ................... 4-15 Value Engineering 4-15 WSACC Board of Directors .............................. 4-15 Public Hearings ...................................... 4-15 4 Other .................... Section 5 - Present -Worth Analysis ............................. .5-1 General.. ............................................ 5-1 Wastewater Treatment Alternatives .......................... 5-1 - Solids Handling Alternatives 5-2 Capital Improvement Program ............................. 5-4 Section 6 - User Charges and Financial Capability ................... 6-1 General ............................................. 6-1 Annual Cost of Projects .................................. 6-1 User Charges ......................................... 6-2 Finance Capability ..................................... 6-2 Section 7 - Public Participation ................................ 7-1 Section 8 - Environmental Assessment ........................... 8-1 Section 9 - References ........................................ 9-1 Tables Table 2-1 Interceptor Update Information ......................... 2-1 Table 2-2 Rocky River Regional Wastewater Treatment Plant, Unit Process Treatment Capacities and Limitations ............ 2-2 Table 2-3 Rocky River Regional Wastewater Treatment Plant, Average Daily Flows by Member ........................ 2-5 Table 2-4 Population Projections for Cabarrus County Townships ......... 2-7 Table 3-1, Population Projections by Drainage Basin .................. 3-2 Black & Veatch February 3, 1999 TC-2 WSACC—Rocky River Regional WWTP Upgrade and Expansion 'J Table 3-2 Rocky River Regional Wastewater Treatment Plant, Monthly Average Effluent Requirements ................... 3-3 Table 3-3 Rocky River Regional Wastewater Treatment Plant, Phased Expansions, Total Capacities or Units Required ......... 3-6 Table 3-4 Rocky River Regional Wastewater Treatment Plant, Expansion to 44 mgd, 20-Year Design Project Costs ($) ........ 3-9 Table 3-5 Rocky River Regional Wastewater Treatment Plant, Proposed and 20-Year Project Costs ($) ................... 3-11 Table 4-1 Rocky River Regional Wastewater Treatment Plant, Alternatives Evaluation - 54 mgd Master Plan ............... 4-6 Table 5-1 Rocky River Regional Wastewater Treatment Plant, 54 mgd Treatment Alternatives, Present -Worth Analysis Summary (Difference Evaluation), $ ....................... 5-2 Table 5-2 Rocky River Regional Wastewater Treatment Plant, 54 mgd Solids Handling Alternatives, Present -Worth Analysis Summary (Difference Evaluation), $ ...................... 5-3 Table 6-1 Water and Sewer Authority of Cabarrus County, Debt Service ...................................... 6-3 Table 6-2 Water and Sewer Authority of Cabarrus County, Comparison of SRF Loan Funding to Bill Bond Funding ....... 6-4 Table 6-3 Water and Sewer Authority of Cabarrus County, Estimated Rate Impact on Residential Customers ............. 6-5 Table 6-4 Water and Sewer Authority of Cabarrus County, Sewer System Financial Forecasts ....................... 6-6 Figures Following Page Figure 3-1 Projected Plant Flow, Rocky River Regional Wastewater Treatment Plant .................................... 3-2 Black & Veatch February 3, 1999 TC-3 WSACC—Rocky River Regional WWTP Upgrade and Expansion Volume II Appendix A Water and Sewer Authority of Cabarrus County, Wastewater Treatment and Collection System, 201 Facility Plan, Volume 1, March 1998 and September 1998 Supplement Appendix B Process and Hydraulic Study, Final Report and Plant Control System Master Plan Appendix C NPDES Permit Appendix D Speculative Permit Limits Appendix E 34/44 mgd Cost Evaluation Spreadsheets Volume III Appendix F Design Memoranda Appendix G WSACC Board of Directors, Meeting Minutes Appendix H Present -Worth Evaluations Spreadsheets Appendix I Value Engineering Comments and Response Appendix J Public Participation Appendix K Environmental Assessment Appendix L State Review Comments and Response Black & Veatch TC-4 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion IJ Section 1 Executive Summary The Water and Sewer Authority of Cabarrus County, North Carolina, (WSACC) owns and operates the Rocky River Regional Wastewater Treatment Plant (RRRWWTP), serving the City of Concord, City of Kannapolis, Town of Harrisburg, Town of Mt. Pleasant, and Cabarrus County. RRRWWTP began operation in 1979 with a design treatment capacity of 24 million gallons per day (mgd).. Ninety percent of the existing capacity of RRRWWTP (21.9 mgd) has been projected to be reached near .the year 2002. WSACC has planned to provide upgrades and expansion to the facility to continue to provide regional wastewater service to Cabarrus County and portions of Mecklenburg County through agreements with Charlotte -Mecklenburg Utility Department (CMUD). — The Wastewater Treatment and Collection System 201 Facility Plan prepared by Camp Dresser and McKee (CDM) to address construction of Water and Sewer Authority of Cabarrus County's proposed Lower Rocky River Relief Interceptor and Pumping Station was submitted March 1998, and supplements addressing comments were submitted August 1998 and September 1998. An engineering amendment prepared by Black & Veatch LLP was submitted August 4, 1998. The amendment addressed the i headworks facility project which was included in the March 1998 201 Plan as part of plant upgrades. This document addresses the expansion of the Rocky River Regional Wastewater Treatment Plant. Information supplied is in addition to the information provided in the previous plan. Information provided includes the following: • Updates to current situation. • Updates to future situations. • Discussion of alternatives and present -worth evaluation between selected alternatives for the wastewater treatment facility. • Capital costs for the current project and for the 20-year project. • Update to user charges and financial capability. • Environmental assessment for the wastewater treatment plant project. . The facility will be upgraded and expanded to 34 mgd, which is less than the 20-year planning' capacity of 44 mgd. The phasing of plant expansions to meet the 20-year capacity is justified due to the high growth rate expected over the next decade. - WSACC is seeking State Revolving Funding for the upgrade and expansion of RRRWWTP. The preliminary project cost opinion is $20.5 million. Black & Veatch 1-1 WSACC—Rocky River Regional WWTP ,l February 3, 1999 Upgrade and Expansion Section 2 Current Situation 2.1 Collection System Update A detailed description of WSACC's existing wastewater collection system is included in Volume I of the March 1998 201 Facility Plan and the September 1998 Supplement which are included in Appendix A for reference. Interceptors owned and operated by WSACC have increased to over 72 miles of gravity sewer sized from 12 to 66 inches in diameter. Table 2-1 summarizes the new interceptors and revised totals. TABLE 2-1 Interceptor Update Information Length Size Interceptor System (ft) (in) Inch -Mile Comment Upper Rocky River 4,307 48 39.15 Completed 1997 and In Service Clarke Creek 5,615 30 31.90 Completed 1997 and In Service Highland Creek 2,412 15 6.85 Completed 1997 and Phase I In Service Total - New Interceptors 12,334 15-48 77.90 Total -March 1998 601,841 12-66 2,915.53 Total L. 614,175 12-66 2,993.43 2.2 Treatment System Description 2.2.1 Rocky River Regional Wastewater Treatment Plant The March 1998 201 Facility Plan did not address Rocky River Regional Wastewater Treatment Plant unit process size, type, or capacities. The existing liquid train unit processes include influent pumping with bar screens, primary clarification, Step I carbonaceous aeration (pure oxygen), Step I clarification, return activated sludge pumping, Black & Veatch February 3, 1999 2-1 WSACC—Rocky River Regional WWTP Upgrade and Expansion Step II nitrogenous aeration (pure oxygen), Step II clarification with return activated sludge pumping, and effluent disinfection. The existing solids train unit processes include gravity thickening, sludge conditioning (polymer addition), centrifugation, incineration, and waste ash basin storage. Design projects expected to be completed by mid-2000 include a second (remote) influent pumping station and a new headworks facility. The pumping station and headworks facility were discussed in detail in the March 1998 Plan and August 1998 Engineering Amendment. An evaluation of the existing process units and unit capacities was included as a part of the Process and Hydraulic Study performed by Black & Veatch LLP. A copy of the "Process and Hydraulic Study Summary Report," October 1998, is provided in Appendix B. Table 2-2 summarizes the existing unit processes and their capacities. The type and size of each unit are discussed within the summary report. - TABLE 2-2 Rocky River Regional Wastewater Treatment Plant Unit Process Treatment Capacities and Limitations Treatment Process Capacity Limitations/Comments Main Pumps Firm Capacity, mgd 60 Max Capacity, mgd 93.6 Primary Clarifiers, mgd 36 Surface Overflow Rate Annual Avg, gpd/ft2 796 SOR limiting @ 800 gpd/ft2 Peak Day, gpd/ft2 1,712 Primary Sludge Pumps Firm Capacity, gpm 500 Total each station. Max Capacity, gpm 825 Step I & Step II HPOAS and Clarifiers Limiting @ SOR = 500 gpd/ft2. Series Flow Annual Average, mgd 26.5 Max Month, mgd 26.5 Step I & Step II HPOAS and Clarifiers HRT limiting for So1BOD <_2 mg/L. Parallel Flow Annual Average, mgd 25.5 Max Month, mgd 25.5 Black & Veatch February 3, 1999 2-2 WSACC—Rocky River Regional WWTP Upgrade and Expansion TABLE 2-2 Rocky River Regional Wastewater Treatment Plant Unit Process Treatment Capacities and Limitations Treatment Process Capacity Limitations/Comments Step I RAS Pumps Firm Capacity, mgd 24 Max Capacity, mgd 48 Step II Pumps Firm Capacity, mgd 60 Max Capacity, mgd 90 WAS Pumps Firm Capacity, gpm 175 Max Capacity, gpm 350 Scum Pumps Firm Capacity, gpm 75 Max Capacity, gpm 150 Chlorine Basins/Extended Chlorine Contact Basins Annual Average, mgd 43 Based on 30 min. detention time. Peak Day, mgd 38 Based on 15 min. detention time. Chlorine Feed Sodium Hypochlorite *Annual Average, mgd 34 Based on 5 mg/L @ 6.25% concentration. Peak Day, mgd 34 Based on 8 mg/L @ 6.25% concentration. Dechlorination Basins Sodium Bisulfite Annual Average, mgd > 36 Based on 1-2 min. detention time. Peak Day, mgd > 36 Dechlorination Feed Annual Average, mgd > 54 Based on 4.18 mg/L bisulfite for 1 mg/L chlorine residual. Gravity Thickeners, mgd Max month sludge production. Co -thickening 25 SLR limiting @ 0.67 pph/ft' (WAS +PS). Separate Thickening 16 SLR limiting @ 0.25 pph/ftz WAS. SLR = 1.25 pph/ft2 PS. Centrifuge & Feed Pump, mgd 30 Black & Veatch February 3, 1999 2-3 WSACC—Rocky River Regional WWTP Upgrade and Expansion TABLE 2-2 Rocky River Regional Wastewater Treatment Plant Unit Process Treatment Capacities and Limitations Treatment Process Capacity Limitations/Comments Incinerator Annual Average, mgd 48 Max Month, mgd 40 Flow Meters PC, Ultrasonic, mgd 22.5 each Flume 1, Float, mgd 2.4 9-inch throat. Flume 2, Float, mgd. 40 6-foot throat, instrument limited. Flume 3, Ultrasonic, mgd 67 6-foot throat. Reference: Black & Veatch LLP, "Process and Hydraulic Study Summary Report," 1998. The report also addresses the required process units for a planned build -out of the facility to 54 mgd. The recommended processes were developed based on NPDES speculative limits for RRRWWTP. A copy of National Pollutant Discharge Elimination System (NPDES) Permit No. NCO036269 for the 24 mgd RRRWWTP dated August 18, 1997 is included in Appendix C. The 54 mgd capacity was chosen as the ultimate build -out capacity based on flow projections determined by Camp Dresser and McKee as provided by WSACC. The projections included 6 mgd of flow from Charlotte -Mecklenburg Utilities (CMU) via new interceptors now under construction as agreed upon by WSACC. Discussions between WSACC and CMU are continuing regarding further regionalization. _ Therefore, the ultimate build -out of RRRWWTP may exceed 54 mgd. Speculative limits have been requested for a flow of 74 mgd. The evaluations included in this document are based on agreements in place through December 1998 between WSACC and CMU and assume a build -out of 54 mgd. Average daily flows from each of the WSACC members was discussed in the March 1998 201 Facility Plan and information is repeated as Table 2-3 for reference. j Black & Veatch February 3, 1999 i i 2-4 WSACC—Rocky River Regional WWTP Upgrade and Expansion TABLE 2-3 Rocky River Regional Wastewater Treatment Plant Average Daily Flows by Member - Avg. Flow No. Per Capita Average Excluding Residential Per Capita Flow Excluding Flow Industry Sewer Equivalent Flow Industry Member (mgd) (mgd) Connections Population (gpcd) (gpcd) Concord 9.3 7.3 13,871 34,680 268 210 Kannapolis 2.5 2.5 12,090 30,220 83 83 Harrisburg 0.20 0.20 1,000 2,500 80 80 Mt. Pleasant 0.23 0.17 453 1,100 209 155 Fieldcrest 4.9 0 0 Cannon Total 17.1 10.2 27,414 68,500 250 149 Reference: Camp Dresser & McKee, "201 Facility Plan," March 1998. 2.2.2 Muddy Creek Wastewater Treatment Plant A detailed description of WSACC's Muddy Creek Wastewater Treatment Plant is included in Volume I of the March 1998 201 Facility Plan. This information is still applicable. No changes have been made to the Muddy Creek Wastewater Treatment Plant since the development of that document. 2.3 Population and Demographics. A description of population and demographics of the service area is included in Volumes I and II of the March 1998 201 Facility Plan and the September 1998 Supplement. The population and wastewater flows for 1998 are not yet available. Therefore, the information provided in the March 1998 201 Facility Plan and supplements are considered applicable. The summary table of population projections for Cabarrus County Townships is repeated as Table 2-4 for reference. 2.4 Inflow and Infiltration Analysis A detailed description of Inflow and Infiltration Analysis is included in Volume I of the March 1998 201 Facility Plan and the September 1998 Supplement. This information is still applicable. WSACC continues to evaluate the interceptors (focusing on Cold Water Creek, Irish Buffalo and Coddle Creek interceptor systems). Funds are budgeted for the rehabilitation of these systems if required. Black & Veatch February 3, 1999 2-5 WSACC—Rocky River Regional WWTP Upgrade and Expansion TABLE 2-4 Population Projections for Cabarrus County Townships Township Estimated Year End Population Percent Change Annual Change Projected Population at Year End Annual Change Projected Population Beyond County 2010 1990 1996 1990-1996 1990-1996 2000 2005 2010 1996-2010 2015 2020 Harrisburg 8,424 10,848 28.8 4.31 12,929 15,530 18,132 3.74 21,783 26,170 Poplar Tent 11,525 17,489 51.7 7.20 23,523 31,064 38,606 5.82 51,224 67,966 Odell 3,080 3,831 24.4 3.70 4,454 5,232 6,011 3.27 7,060 8,293 Kannapolis 31,317 35,300 12.7 2.02 38,293 42,034 45,776 1.87 50,228 55,113 New Gilead 3,399 3,646 7.3 1.18 3,823 4,043 4,264 1.12 4,509 4,769 Rimer -town 1,779 2,106 18.4 2.85 2;364 2,687 3,009 2.58 3,418 3,882 Gold Hill 1,013 1,241 22.5 3.44 1,427 1,660 1,893 3.06 2,201 2,559 Mt. Pleasant 4,798 5,281 10.1 1.61 5,635 6,078 6,521 1.52 7,031 7,581 Georgeville 2,266 2,811 24.1 3.66 3,262 3,825 4,389 3.23 5,146 6,034 Midland 4,195 4,979 18.7 2.90 5,599 6,375 7,150 2.62 8,136 9,259 Central Cabarrus 12,273 14,707 19.8 3.06 16,651 19,082 21,513 2.75 24,643 28,228 Concord 17,165 17,378 1.2 0.21 17,522 17,701 17,881 0.20 18,064 18,249 Total 101,234 119,617 18.2 2.82 135,482 155,311 175,145 2.76 203,444 238,103 Note: Source of 1990 through 2010 Population Numbers: "Population Estimates and Projections for Cabarrus County, North Carolina, by Township," Cabarrus County Planning Services Department, September 1997. Reference: CDM, "201 Facility Plan," March 1998. Black & Veatch 2-6 WSACC-Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion F-I i Section 3 Future Situation U 3.1 Population Projections ~ A detailed description of population projections through the year 2020 for WSACC's system is included in Volume I of the March 1998 201 Facility Plan. The information is still applicable, and an update is not required for the proposed facilities expansion at L RRRWWTP. The population projects are repeated in Table 3-1 for reference. 3.2 Flow Projections A detailed description of flow projections through the year 2020 for WSACC's system is included in Volume I of the March 1998 20.1 Facility Plan. The discussion is still applicable.. However, the flow projections were based on annual average flows. The flows for RRRWWTP were modified to reflect maximum month flows. The modified projected flows are presented in Figure 3-1. 3.3 Speculative Limits A copy of the speculative permit limit letter dated April 24, 1996, is included as Appendix D. These limits were requested for plant expansions to 30, 36, and 54 mgd. The speculative permit limits are. summarized in Table 3-2. It should be noted that the speculative limits do not change between phased expansion from 24 mgd to 54 mgd: 3.4 Phasing of Construction Cabarrus County is predicted to experience a high growth rate over the next decade. Therefore, the expansion of the facility is recommended to, -be staged. The 20-year planning period flow is 44 mgd (Qd,,ip). The 1997 plant flow was 17.1 mgd (Q,). This results in a staging period of 10 years per EPA guidelines for Qdesip/Ql, ratios greater than 1.8. (Qdesip/Q1 = 44/17.1 = 2.6.).. The 10-year design flow is predicted to be 34 mgd (refer to Figure 3-1). Staging ensures that oversized facilities are not constructed thereby exerting a financial burden on the existing rate payers. . Black & Veatch February 3, 1999 3-1 WSACC—Rocky River Regional WWTP Upgrade and Expansion TABLE 3-1 Population Projections by Drainage Basin Drainage Basin 1996 Population 2020 Population 2020 Population Served Build -Out Population Adams Creek 5,385 7,988 7,424 34,120 Afton Run 2,471 3,858 3,700 6,683 Anderson Creek 1,992 3,704 0 5,616 Back Creek 2,712 6,542 6,400 16,774 Black Run 931 1,920 0 7,236 Coddle Creek 10,132 32,827 30,200 47,403 Cold Water Creek 32,792 48,539 48,539 65,126 Dutch Buffalo Creek 4,675 8,941 6,500. 29,054 Irish Buffalo Creek 35,431 64,119 64,093 83,467 Little Cold Water Creek 2,558 3,796 3,675 15,356 Muddy Creek 1,992 3,704 2,580 11,822 Reedy Creek 6,509 15,702 11,500 17,331 Rocky River 9,352 30,837 30,500 77,375 Outside Drainage Basins 2,687 5,628 0 9,780 Subtotal 119,619 238,105 215,111 427,143 Kannapolis in Rowan Co. Irish Buffalo Creek 5,530 7,907 7,907 16,228 Cold Water Creek 3,390 4,846 4,846 10,135 Subtotal 8,920 12,753 12,753 26,363 Total 128,537 250,8587227,864 453,506 Reference: CDM, "201 Facility Plan, Volume I," March 1998. Black & Veatch February 3, 1999 3-2 WSACC-Rocky River Regional WWTP Upgrade and Expansion M 50 40 20 10 0 [ it 1990 Black & Veatch LLP FIGURE 3-1 PROJECTED PLANT FLOW ROCKY RIVER REGIONAL WASTEWATER TREATMENT PLANT / / Expand to 54 Pe mgd / / / / / Expand to 42 mgd J/ / / / / / / / / mgd / / / a Planning Schedule Design - I year r Construction/Startup - 2 years 2 Optimization -1 year U M m - 1995 2000 2005 2010 2015 2020 2025 Year ® Actual Flow (Annual Avg) 0 Projected Flow (CDM) 2030 2035 TABLE 3-2 Rocky River Regional Wastewater Treatment Plant Monthly Average Effluent Requirements Parameter Current Permit (24 mgd) Speculative Limits (24 to 54 mgd) Summer Winter Summer Winter CBOD, mg/L 17 25 10 20 TSS, mg/L 30 30 30 30 NH3-N, mg/L 4 10 2 4 DO% mg/L' 6 3 6 6 Fecal Coliforms, #/100 mL 200 200 200 200 pH, SU 6-9 6-9 6-9 6-9 Toxicity Test- Chronic Chronic Residual Chlorine., µg/L N/A N/A < 20 to 25 Metals and Toxins Various Various * Daily Average. Initial evaluations determined that the facility can be expanded to 30 mgd with relatively little construction (HPOAS basins, gravity thickener, WAS pumps) for a 6 mgd additional flow. Additional evaluations focused on modifications to the allotted organic and hydraulic loads of the largest industrial wastewater discharger, Pillotex (formerly Fieldcrest -Cannon, Inc.). The results indicated that the plant capacity could increase to 34 mgd with additional construction (second new gravity thickener with pumping station and centrifuge) without additional expansion of the liquid train. WSACC and Fieldcrest Cannon, Inc. (FCI) are undergoing negotiations regarding allowable mass load and flow from the mill to the WWTP. Results of the negotations will impact the mass and hydraulic capacities of the plant. If the current industrial flow and strength allocations are retained, the plant is capable of treating 30 mgd (10 mgd I� '—� Black & Veatch 3-3 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion jindustrial, 20 mgd domestic). If the allotted concentration of the industrial waste stream is revised more in line with historical data, the plant will treat 34 mgd (10 mgd industrial, 24 mgd domestic). The design of this expansion assumes negotiations resulting in a 34 mgd plant flow. This represents a "worst case" scenario with respect to hydraulic and { solids loading through the WWTP. 3.4.1 Construction Phases and Design and Construction Schedules The Process and Hydraulic Study report discusses the phasing of construction to achieve a build -out of the facility at 54 mgd. The expansion of RRRWWTP is recommended to occur in the following phases: Phase 1 - Headworks (on-line mid-2000). Phase 2 - Upgrade and Expansion to 34 mgd (on-line 2002). Phase 3 - Expansion to 42 mgd (on-line 2007). Phase 4 - Expansion to 54 mgd (on-line 2017). The expansion to 42 mgd is slightly less than the 20-year planning period flow of 44 mgd. The proposed increments allows for symmetry between new liquid treatment trains (12 mgd), allowing for ease of operation, reduction of spare parts inventory due to like equipment, and reduction in design efforts. The upgrade and expansion projects may require relocation of small diameter piping. However, no demolition of structures is expected with the exception of the removal of three abandoned ash storage tanks. Phase 1- Headworks. The headworks facility, incorporating mechanically cleaned bar screens, vortex -type grit removal basins, and Parshall flumes, was initially a part of the upgrade and expansion project. However, the construction schedule of the new remote - influent pumping station required that the headworks be constructed in advance of the plant expansion. This allowed incorporation of the flow from the new pumping station with that from the existing.pumping station without building basins or piping that would be abandoned. Temporary connections to existing plant piping were evaluated to be inadequate to handle the expected flows. Therefore, the headworks facility construction schedule was accelerated. - The location and layout of the headworks facility required that headworks facility be designed for the ultimate plant flow of 54 mgd annual average. Additional information on the headworks was provided in the August 4, 1998, Engineering Amendment to the 201 Facility Plan. Black & Veatch 3-4 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion f� J Phase 2 -Upgrade and Expansion to 34 mgd. This phase will utilize the existing capacity of the primary clarifiers, secondary clarifiers, disinfection system, oxygen generating system, and existing process piping. Additional high purity oxygen activated sludge basins (HPOAS) will be constructed. The facility will be converted from a series flow mode of operation to a parallel flow mode of operation. Conversion at this level will prevent construction of hydraulic upgrades required to increase the plant capacity in series mode of operation. The operating mode conversion and addition of HPOAS basins result in a relatively low construction cost per gallon plant expansion. Phase 3 -Expansion to 42 mgd. New primary clarifier, HPOAS basins, secondary clarifiers, additional disinfection basins, sludge thickening, and sludge pumping station expansions will be required to expand the facility to 42 mgd. The new units will be incorporated with the existing units. Evaluations as discussed in the Process and Hydraulic Study Summary Report (Appendix B) indicate that the facility will be able to meet the speculative NPDES permit limits without filters. Filters are expected to be constructed during this expansion'phase to treat effluent for reuse purposes. Denitrification was included in the Process and Hydraulic Study evaluations although the NPDES speculative limits do not indicate a need to incorporate a nutrient removal j j process. A benefit of denitrification is the partial regeneration of alkalinity and oxygen in the treatment process. The results of evaluations indicate a substantial savings in 7 chemical costs when partial denitrification is incorporated. This would included L) conversion of oxic cells to anoxic cells within the HPOAS basins and addition of nitrate recycle pumping up to two times plant flow. The savings are more pronounced at.higher plant flows. The recommendations are to incorporate the anoxic cells during the expansion to 42 mgd, after additional HPOAS basins are constructed, to be able to remove treatment trains from service for the conversion. The nitrate recycle pumping can be increased to four times the plant flow for denitrification purposes if required in the future. Phase 4 - Expansion to 54 mgd. This phase will require additional primary clarifier, HPOAS basins, secondary clarifiers, disinfection basins,- sludge thickening, and sludge pumping. Additional oxygen storage capacity or oxygen generation equipment will be required. Black & Veatch 3-5 WSACC—Rocky River Regional. WWTP February 3, 1999 Upgrade and Expansion LI The capacities of the units required for each phase are summarized in Table 3-3. The construction schedule in relation to the projected plant flows is illustrated in Figure 3-1. TABLE 3-3 Rocky River Regional Wastewater Treatment Plant Phased. Expansions Total Capacities or Units Required 24 mgd Parameter (Existing) 34 mgd 42 mgd 54 mgd Expansion Convert to Double Add Add Parallel Step I HPOAS HPOAS Operation HPOAS Basins Basins Volume Hydraulic Peak Factor(') 2.40 2.29 2.22 2.14 Vortex Grit Removal None 2 @ 70 mgd each Primary Clarifiers 4 @ 120' dia 5 @ 120' dia 6 @ 120' dia Primary Sludge Pumping (2) Existing 1,000 234 gpm, 300 gpm, 400 gpm, gpm, firm, firm, firm, firm, 2 Pumping 2 Pumping 3 Pumping 3 Pumping Stations Stations Stations Stations Alkalinity . N/A 22,685 ppd 28,000 ppd 36,000 ppd Step I HPOAS Basins 3 Trains 6 Trains 8 Trains-w/3 Stage w/3 Stage w/3 Stage 4 Trains w/2 Stage Step I Mixers Staged hp 150, New Mixers Avg 30 hp 75, 60 Step I Anoxic Cells None Convert 4 1 Cell per Cell. 3 Trains 1 Cell per 3 Trains Step I Nitrate Recycle None 2Q = 14 mgd for 3 Trains Pumping Step I Clarifiers 4 @ 130' dia 6 @ 130' dia Step 'II HPOAS Basins 6 Trains 4 Trains 8 Trains w/3 Stage w/3 Stage w/3 Stage 2 Trains 4 Trains w/2 Stage w/2 Stage Black & Veatch 3-6 WSACC—Rocky River Regional WWTP - February 3, 1999 Upgrade and Expansion TABLE 3-3 Rocky River Regional Wastewater Treatment Plant Phased Expansions Total Capacities or Units Required 24 mgd Parameter (Existing) 34 mgd . 42 mgd 54 mgd Step II Mixers Staged hp New Mixers Avg 30 hp 40, 30, 30 Step II Anoxic Cells None Convert 1 Cell per 4 Cell. 3 Trains 1 Cell per 3 Trains Step II Nitrate Recycle None 2Q = 14 mgd for Pumping 3 Trains Step II Clarifiers 4 @ 130' dia 6 @ 130' dia Inter -stage Convert Screw Pumps to RAS/WAS Only, Dedicated WAS Metering for Step II RAS Pumping, firm 24 mgd Step I 60 mgd Step II WAS c2> 175 gpm 340 gpm 430 gpm, 570 gpm Expand Pumping Station Filters None (3) (3) Chlorine Contact (4) Existing 120,800 ft3 Existing plus Existing 20,500 ft3 plus 41,000 ft3 Oxygen Generation 70 tons/day 69 t/d PD 96 t/d PD 126 t/d PD 48 t/d MM 67 t/d MM ' 89 t/d MM 41 t/d AA 51 t/d AA 68 t/d AA Additional OZ None Shave Peak Stored Day w/ and/or Stored Purchased for MM and PD Sludge Thickening (PS and 2 @ 60' dia, 4 @ 60' dia, 5 @ 60' dia, 6 @ 60' WAS Separate) 1 Pumping dia, 2 Station 2 Pumping 2 Pumping Pumping Stations Stations Stations Dewatering Centrifuge 2 @ 300 gpm 3 @ 300 gpm Black & Veatch 3-7 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion �J ' TABLE 3-3 Rocky River Regional Wastewater Treatment Plant Phased Expansions Total Capacities or Units Required 24 mgd Parameter (Existing) 34 mgd 42 mgd 54 mgd Incinerator Permitted 17,800 wet 22,700 wet 30,000 wet 21,200 wet pph pph MM pph MM pph MM 13,700 wet 17,200 wet 22,400 wet pph AA pph AA pph AA Additional Sludge Disposal None MM Within Add Options Accuracy of Disposal Sludge Method for Estimate MM & Outages, AA Within Accuracy of Sludge Estimate ") Based on equation presented in Boyle Engineering, Inc., WSACC, Wastewater Master Plan, 1995. (2) Firm capacity based on continuous pumping. (3) Filters not required to meet speculative limits. Filters required to meet reuse requirements. c4� Combined existing chlorine contact and ozone contact basins. 3.4.2 Cost -Effectiveness The initial upgrade and expansion of the facility to 34 mgd will utilize the existing organic and hydraulic capacities of the facility. This expansion phase is estimated to be less than $3.50/g4llon project cost. Expansion to 42 mgd is recommended to be delayed to allow development of reuse customers to offset the cost of filters. Evaluations indicate that the facility will meet the speculative limits without filters with the facility operating in parallel mode. In addition, delaying construction of the basins required for 42 mgd will provide an increase in user base which will lessen the impact on the user fee. Table 3-4 summarizes project costs for two scenarios. Scenario 1 includes the recommended upgrade and expansion of the facility to 34 mgd construction beginning in 2000 , followed by expansion to 44 mgd construction beginning in 2005. Scenario 2 includes upgrade and expansion of the facility to 44 mgd construction.beginning in 2000. The cost information details for the structures and equipment are provided in Appendix E. Black & Veatch 3-8 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion TABLE 3-4 Rocky River Regional Wastewater Treatment Plant Expansion to 44 mgd 20-Year Design Project Costs ($) Scenario 1 Two -Phase Expansion to 44 mgd Scenario 2 Single -Phase Expansion to 44 mgd Construction Costs General Requirements 2,920,000 3,296,000 Demolition 1,171,000 1,401,000 Sitework 5,840,000 6,481,000 Structures and Equipment 29,613,000 34,201,000 Instrumentation and Controls 1,460,000 1,648,000 Electrical Requirements 4,380,000 4,944,000 Contingency 2,920,000 3,296,000 Subtotal 48,304,000 55,267,000 Engineering Costs Design, Permit Revisions 4,354,000 4,596,000 Construction Administration 2,879,000 3,512,000 201 Facility Plan 25,000 25,000 Subtotal 7,258,000 8,133,000 Project Total 55,562,000 63,400,000 Scenario 1 accounts for the present worth. of deferred costs associated with delaying the expansion to 44 mgd. The lower construction cost of Scenario 1 favors the upgrade and expansion to 34 mgd (begin construction 2000) followed by the expansion to 42 mgd (begin construction 2005). 3.4.3 Facility Operation Between Phases The existing facilities and the new facilities will .continue to be used throughout the life of the plant. No basins or processes will be abandoned: .The. liquid treatment and solid processes will not be converted to alternate processes. That is, activated sludge Black & Veatch February 3, 1999 3-9 WSACC—Rocky River Regional WWTP Upgrade and Expansion treatment and centrifugation/incineration will continue to remain in operation. The process units will be sized for the expected organic and hydraulic loads for each phase. - Phase 1 to Phase 2.. Addition of the headworks now allows for two primary clarifiers to be taken off-line during the tie-in of the new. distribution box without negative impacts on the facility. The headworks facility is sized for ultimate plant flow and, therefore, will not need to be expanded during the plant expansions to 54 mgd. Operation of the plant in parallel mode will allow the majority of the flow to be treated in the existing Step II basins with Step I basins out of service for the construction of the additional HPOAS basins. Phase 2 to Phase 3. The new basins will be constructed separate from the existing basins. The plant processes will be interrupted for tie-in with the existing piping systems. Therefore, it is not expected that the major process units will be required to be out of service for an extended period of time. Phase 3 to Phase 4. Again, the new basins will be constructed separate from the existing basins. The plant processes will be interrupted for tie-in with the existing piping systems. Therefore, it is not expected that the major process units will be required to be -' out of service for an extended period of time. 1� Black & Veatch 3-10 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion 3.4.4 Cost Estimate for the Proposed Design and 20-Year Design Table 3-5 summarizes project costs for the proposed project to 34mgd and the 20-year design project to 44 mgd. The costs assume construction begins in 2000. The . cost information details for the structures and, equipment are provided in Appendix E. TABLE 3-5 Rocky River Regional Wastewater Treatment Plant Proposed and 20-Year Project Costs ($) Proposed Design to 34 mgd 20-Year Design to 44 mgd Construction Costs General Requirements 1,074,000 3,296,000 Demolition 248,000 1,401,000 Sitework 2,149,000 6,481,000 Structures and Equipment 11,157,000 34,201,000 Instrumentation and Controls 537,000 1,648,000 Electrical Requirements 1,612,000 4,944,000 Contingency 1,074,000 3,296,000 Subtotal 17,851,000 55,267,000 Engineering Costs Design, Permit Revisions 1,765,000 4,596,000 Construction Administration 900,000 3,512,000 201 Facility Plan 25,000 25,000 Subtotal 2,690,000 8,133,000 Project Total 20,541,000 63,400,000- Black & Veatch 3-11 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion Section 4 Alternatives 4.1 General The following discussion presents various alternatives for RRRWWTP. In addition, planning level treatment alternative evaluations designed to meet WSACC's planned build -out of the facility to 54 mgd are presented. 4.2 No Action The RRRWWTP will reach 90 percent of its current rated capacity (maximum month basis) by year 2002. If additional facilities are not constructed, the residential and industrial growth planned for this area will not be supported. A "no action" approach will result in permit violations, and therefore, is not an alternative. 4.3 Regional Systems RRRWWTP is a regional system providing service to the City of Concord, City of Kannapolis, Town of Harrisburg, Town of Mount Pleasant, and Cabarrus County. WSACC will provide wastewater service to Mecklenburg County in accordance with an agreement with Charlotte -Mecklenburg Utility Department (CMUD) for a portion of the - Rocky River basin located in Mecklenburg County. Therefore, connection to an existing i sewerage system is not an alternative. Expansion of the regional facility will result in fewer future treatment sites and discharge points. A new regional wastewater treatment plant in Union County could serve a portion of Cabarrus County, Mecklenburg County, Stanly County, and Union County. A feasibility study has been performed for a new regional plant. If the counties decide to implement a regional facility, the facility would not be in place in time to support the - near future growth and projected flows for RRRWWTP. In addition, a substantial amount of interceptors would be required to send flow to a new facility. 4.4 Land Application and Subsurface Disposal Land application and subsurface disposal are not considered feasible alternatives for a regional facility of this size based on the quantity of flow received at the plant, the flows projected for the 20-year planning period, and flows projected for the ultimate build -out of the facility. In addition, the land requirements for an application area, as well as a 100 percent reserve area, would require a substantial amount of land purchase. Black & Veatch 4-1 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion i� L �-1 The existing land area within the property boundary is designated for future plant expansions. 4.5 New Facility ! Construction of a new facility to meet the 20-year planning period would require a —' minimum of a 20 mgd facility. The required land area, interceptors, structures, equipment _i and required permits do not make this an economically feasible alternative to expansion !, j of existing facility. In addition, the impact on the environment to construct a new facility and interceptors does not make this an environmentally feasible alternative. Also, a new {�I facility would not be constructed and in operation in time to support the needs of the service area. 4.6 Optimum Operation of the Existing Facility Evaluations of the existing facility and phased expansions were performed as part of the Process and Hydraulic Study as discussed in the Summary Report provided as Appendix B. The following sections summarize the various scenarios presented in the ' report. The plant was originally designed as a two -stage, series, nitrification system. The �Jtwo -stage system provides carbonaceous BOD removal in Step I high purity oxygen activated sludge (HPOAS) basins and clarifiers followed by nitrification (TKN removal) in Step II HPOAS basins and clarifiers. Existing diversion boxes and interconnecting piping allow parallel flow. This flow F, arrangement allows for a single -stage, parallel, nitrification system. To accomplish this, I`! primary clarifier effluent can be split between Step I and Step II basins. In this now __ scheme, carbonaceous and nitrogenous oxygen demand are satisfied in a single basin. L This alternative considers a paper re -rating of the facility with minor modifications to the facility. The modifications would include increased WAS pumping capacity and Jgravity thickener No. 3 to allow separate thickening of primary and waste activated sludges to reduce odors. Neither aeration basins, primary, nor secondary clarifiers would be constructed. Activated sludge process modeling of the existing RRRWWTP capacity -- was performed for both parallel (single -stage) and series (two -stage) operation. Series Mode. Modeling of Step I system for carbonaceous BODS removal followed by Step II for nitrification resulted in a capacity of 26.5 mgd. The solids loading rate to the Step I and Step II clarifiers was the limiting factor in determining this capacity. Stress Black & Veatch 4-2 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion IJ testing of the clarifiers verified the limiting capacity of the liquid treatment processes to 26.5 mgd in series mode. Parallel Mode. Modeling of the Step I and Step II HPOAS basins and clarifiers operating in parallel resulted in a total capacity re -rating of 25.5 mgd. Step I and Step II j I would have a capacity of 8.5 and 17 mgd, respectively. Hydraulic retention time in the HPOAS basins at winter maximum month loading was a limiting factor. Additional aeration basins would be required to achieve more treatment in parallel flow (single - stage). A re -rating of the facility would add capacity to the facility; however, the 1.5 to 2 mgd increase would not be sufficient to meet the needs of the service area. Therefore, re -rating alone is not a feasible long-term option. 4.7 Upgrade Existing Facility Operational and minimum plant modifications required to upgrade the plant treatment capacity from 24 mgd to 27 mgd were determined as part of the -Process and Hydraulic Study. This alternative includes construction of basins, excluding HPOAS basins. Series Mode. In order for the plant to be upgraded to 27 mgd operating in series mode, the following improvements would be required: • Increase WAS firm pumping capacity. • Add gravity. thickener (GT-3). • Add alkalinity supplementation. • Implement Step II hydraulic upgrade. • Add final clarifier. The hydraulic upgrades would include (1) modification, of distribution box, (2) replace or parallel undersized piping, and (3) expansion of Step II (RAS and process - flow) pumping station. Parallel Mode. In order for the plant to be upgraded to 27 mgd operating in parallel mode, the following improvements would be required: • Increase WAS firm pumping capacity. • Add gravity thickener (GT-3). • Add alkalinity supplementation. • Add final clarifier. Black & Veatch 4-3 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion 1 The cost of constructing the hydraulic upgrades favors the conversion to parallel mode of operation. However, the 3 mgd increase would not be sufficient to meet the needs of the service area in the near future. Therefore, upgrades alone is not a feasible Li long- or short-term alternative. 4.8 Upgrade and Expand the Facility-10-Year Requirements Operational and plant modifications required to increase the plant treatment capacity from 24 mgd to 34 mgd were determined. Evaluations were based on successful negotiations between WSACC and Pillowtex regarding allotted mass and hydraulic loads. Series Mode. In order for the plant to be upgraded and expanded to 34 mgd operating in series mode, the following improvements would be required: • Increase WAS firm pumping capacity. Add gravity thickeners (GT-3, GT-4). Li 0 Add thickened sludge pumping station. Add third centrifuge. j0 Add alkalinity supplementation. J • Implement Step II hydraulic upgrades. Add final clarifier. • Add piping, distribution boxes, and manholes. The hydraulic upgrades would include the same items identified in Section 4.7 above. Parallel Mode. In order for the plant to be upgraded and expanded to 34 mgd operating in parallel mode, the following improvements would be required: • Increase WAS firm pumping capacity. Add gravity thickeners (GT-3, GT-4). • Add thickened sludge pumping station. • Add third centrifuge. • Add alkalinity supplementation. • Double Step I HPOAS basin volume. Add piping, distribution boxes, and manholes. Basically the difference between the modes of operation is the addition of a final clarifier and hydraulic upgrades versus doubling Step I HPOAS basins. However, consideration should be given to construction that would be abandoned in the future, i.e., the hydraulic upgrades. i -- Black & Veatch 4-4 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion I } U 4.9 Upgrade and Expand the Facility —Build -out Requirements The existing property includes sufficient useable land for expansion purposes to 54 mgd. The alternative analyses were based on the build -out of the facility to 54 mgd and not the 20-year requirements. The objective was to determine the unit processses required for the planned ultimate plant capacity from which intermediate expansions would be developed. This prevents design of structures and processes during intermediate expansions that would be abandoned in future expansions. 4.9.1 Wastewater Treatment Aitematives . The evaluated alternatives include the following: Alternative 1. Expand existing facility to 30 mgd (series mode), add new 24 mgd, two-step HPOAS train (series mode): Existing facility and new facility would operate independent of each other. Alternative 2. Expand existing facility to 54 mgd (parallel mode). Facility would operate as one plant. The process requirements for the alternatives are summarized in Table 4-1. The design operating conditions are listed in Table 29 of the Process and Hydraulic Study Summary Report in Appendix B. Black & Veatch February 3, 1999 4-5 WSACC—Rocky River Regional WWTP Upgrade and Expansion TABLE 4-1 Rocky River Regional Wastewater Treatment Plant Alternatives Evaluation - 54 mgd Master Plan Alternative 2: Alternative 1: One, 1-Stage HPOAS Two, 2-Stage HPOAS Plants Plant Series Operation Parallel Operation Add new Upgrade Existing Expand Step I & II Expansion Items 24 mgd facility to 30 mgd facility Basins to 54 mgd Primary Clarifiers (3) 120' Dia No Change Required. (2) 120' Dia Tied into Existing Primary 175 gpm Continuous No Change 135 gpm Continuous Sludge Required. Pumping Step I Basins Add 3 Trains, No Change Double Existing, Add Total 225,000 ft3, Required. 4 Trains, Total Covered, 711,200 ft3 Covered, Add 9 Mixers, Replace 9 & Install Avg 50 hp 21 Mixers, Avg 30 hp Secondary (3) 125' Dia No Change Use Existing as Final Clarifiers Center Feed Required. Clarifiers, Add (2) 130' Dia Step II Basins Add 4 Trains, No Change Add 4 Trains, Total 335,00 ft3, Required. 393,200 ft3 Covered, Covered, Replace 6 & Install Add 12 Mixers, 30 Mixers, Avg 30 hp Avg 30 hp Use Existing 30 hp Mixers Final Clarifiers (3) 125' Dia, Center Add FC-5, Use Existing and Add (2) Feed (1) 130' Dia 130' Dia RAS Pumping, Step I - 24 mgd Step I = 24 mgd Step I = 24 mgd (< 1 Q) Firm 1 Q = 24 mgd (<1 Q = 30 mgd) 1 Q = 27 mgd Step II - 24 mgd Step II = 60 mgd Step II = 60 mgd (> 1 Q) 1 Q = 24 mgd (>1 Q = 30 mgd)(') 1 Q = 27 mgd WAS Pumping 310 gpm Increase to 380 gpm Increase Total Capacity to 570 gpm Intermediate Linear Layout of Step II Hydraulic No Change Required. Use Pumping Basins, Gravity Flow Upgrades - Increase Existing Step II Pumping Between Stages, Step II Pumping Station for RAS Pumps. Pumping from Grit to Only. Primary Clarifiers Intermediate pumping and RAS pumping are combined in Step II pumping station. Black & Veatch February 3, 1999 4-6 WSACC—Rocky River Regional WWTP Upgrade and Expansion The present -worth cost evaluation of the two options is included in Section 5. The evaluation considered only those structures, piping and equipment that differed between the two options. The cost difference between the two alternatives was determined to be $12.6 M in favor of Alternative 2—expand the existing facility to 54 mgd and operate in parallel mode. Altemative 3. Expand existing facility to 30 mgd and add new 24 mgd conventional activated sludge train. Existing facility and new facility would operate independent of each other. This alternative was given cursory evaluation only, based on the results of L' a comparison of Alternative 1 to Alternative 2. The present -worth costs of Alternative 3 would be greater than the present -worth costs of Alternative 1 for the following reasons. The footprint of a conventional activated sludge basin would be similar to that of the HPOAS basins. HPOAS basin footprint is typically smaller than that for conventional activated sludge basins due to the high oxygen transfer within the covered HPOAS basins. Increasing the depth of the basin for the required conventional activated sludge system will result in approximately the same footprint as that of the HPOAS basin. Therefore, the structural costs associated with a conventional basin would be similar to that of Alternative 1. However, the equipment costs would be greater due to the addition of a blower system. The blowers would also add to the annual power costs. The oxygen generation equipment associated with the HPOAS does not require expansion to achieve 54 mgd-only storage tanks are required or oxygen purchased during peak day periods. The net result is that Alternative 3 would have a greater present -worth cost than _ Alternative 1. Therefore, Alternative 2 would remain the recommended alternative. 4.9.2 Solids Thickening Altematives The solids processing alternatives for a 54 mgd facility were developed based on a liquid treatment process consisting of primary treatment and parallel operation of HPOAS basins and secondary clarifiers. The projected sludge quantities are listed in Table 45 of the Process and Hydraulic Study Summary Report in Appendix B. Altemative 1. This alternative assumes the facility is expanded and operated similar to the existing facility with respect to solids handling. Primary sludge and waste activated sludge will be thickened in gravity thickeners. The sludges can be co -thickened or separately thickened. A total of six gravity thickening units and a new thickened sludge pumping station will be required. - Black & Veatch 4-7 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion 1 The advantages of gravity thickening is that the existing gravity thickeners are utilized and are compatible with the existing centrifuges and incinerator. Also, operation and maintenance costs are minimal, requiring very little attention. In addition, gravity thickeners offer sludge storage capacity. Altemative 2. This alternative assumes the existing gravity thickeners will handle the primary sludge. Gravity belt thickener (GBT) units will be added to thicken WAS only. _- The existing WAS pumps would be used to transfer WAS from the clarifiers to the GBTs. The GBTs would process 1-day WAS production in two 8-hour shifts. No backup units are included. The GBTs could be operated an additional shift in the event that one unit is out of service. New thickened sludge pumps would be required to transfer the thickened sludge from the GBTs to the thickened WAS (TWAS) storage tank. This ;i allows storage of TWAS for continuous feed to the dewatering/incineration process without 24-hour operation of the GBTs. TWAS transfer pumps would be required to _ transfer TWAS from the holding tank to a blending tank. The existing centrifuge feed pumps would be used to deliver the primary sludge to the blending tank. A blending tank with mixer for mixing thickened WAS with the gravity thickened primary sludge for dewatering and incineration or disposal will be required. New transfer pumps would be j required to deliver the blended sludge to the centrifuges. A total of four 3-meter gravity belt thickener units will be required. The GBTs would require a polymer system and a building to house the equipment. The operation and location of the units would be such that an operator would be in attendance during unit operations. The building may require ventilation during operation of the units. Advantages of GBTs are that they provide efficient WAS thickening, occupy less site area, and will allow using the existing gravity thickeners and centrifuges. The disadvantages are the additional operation (labor and .polymer.) and maintenance costs. The present -worth cost evaluation of the two options is included in Section 5. The evaluation considered only those structures, piping, and equipment that differed between the two options. The results do not favor one alternative over the other. However, as discussed in Section 5, gravity thickeners is the recommended alternative. The cost analysis for the plant expansions includes incorporation of gravity thickeners based on this recommendation. Black & Veatch 4-8 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion 1 ' I 4.10 Proposed Upgrade and Expansion Project The civil design memorandum for the proposed upgrade and expansion of the RRRWWTP is provided in Appendix F. This document includes design criteria for the unit processes. A cost opinion of the proposed design will be provided in a supplement to this amendment. It should be noted this facility was constructed 20 years ago. - Therefore, several components have reached their useful life and require replacement or upgrade. Justification for the individual upgrade and expansion items not previously discussed in this plan are as follows. Further details of components can be found in the design memoranda included in Appendix F. 4.10.1 AFDs and MPS Ventilation The two largest pumps (600 hp) are constant speed pumps and are activated - manually based upon wetwell level. Adjustable frequency drives (AFDs) will be added to these pumps. Also, control logic will allow for automatic control and activation of the pumps. This will. allow the pumps to ramp up to speed during rising wetwell levels to i stabilize the level resulting in gradual flow increases rather than slugging the plant when a constant speed pump starts. Also, influent pumping will mirror actual flow in the interceptors to prevent using the interceptors for equalization. Finally, allowing the pumps to ramp up in speed will reduce power requirements which translates into lower operational costs. The power billing demand at the facility is set based on the highest peak demand at any given time. The billing demand is applicable for a 12-month period beginning at time of the peak demand. Historically, this has occurred during a storm event in which both of the largest influent pumps are operated to lower the wetwell level. The AFDs will prevent high wetwell level situations, thereby reducing the peak demand and the associated monthly charge. The ventilation improvements are necessary to dissipate the heat generated by the equipment and make the environment suitable for the AFDs. The improvements include addition of louvers and power roof ventilators. 4.10.2 Thickened Sludge Pump No. 2 The existing thickened sludge pumping station contains two pumps, one for each existing gravity thickener. Initial operation of the gravity thickeners combined both primary sludge and waste activated sludge in each gravity thickener requiring only one pump pulling sludge from one gravity thickener to feed a centrifuge. Current operation of the thickeners provides separate thickening of the sludges to reduce odors and corrosion. The sludges are blended in -line to the centrifuges. Therefore, two pumps in Black & Veatch 4-9 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion operation with a standby pump capable of drawing from either gravity thickener are required. Space is available within the pumping station for the third pump. 4.10.3 WAS Metering Original design did not provide WAS metering capability for the Step II process. Conversion of the facility to parallel operation creates a need to measure WAS from the Step II side of the facility. 4.10.4 Odor Control 1' Hydrogen sulfide levels in the area of the existing gravity thickeners have been measured in the 20 ppm range. To comply with current and future air pollution guidelines, a method for capturing and treating theses odors is needed. This will partially be addressed by . rerouting the centrate and thickener drains as indicated under Section 4.10.8. The existing and proposed gravity thickeners will be covered and the off -gases scrubbed. The odor control system will treat exhaust air from the gravity thickeners and centrifuges. The system will consist of a packaged multistage scrubber, recirculation pump, sodium hydroxide feed pumps, and sodium hypochlorite feed pumps. The gravity thickeners will be fitted with flat covers to minimize the volume of air to be treated. The spent sodium hydroxide will be discharged to aeration treatment process as iJ part of the alkalinity supplementation process. This minimizes the different types of chemicals required onsite,'combines storage and feed facilities, and reduces disposal cost for the spent scrubber chemical. 4.10.5 Oxygen Plant Controls The existing cryogenic oxygen generation plant is presently monitored and controlled from a local control panel at the oxygen plant. A majority of the controls are pneumatic - and are nearing the end of their useful life. The oxygen plant instrumentation and control system will be replaced with -a new PLC -based system that will allow remote monitoring and control through the plant control system. 4.10.6 Liquid Sludge Truck Unloading Station The existing truck unloading station is a dedicated manhole in the plant drain system with plant water available for wash down. Septage is discharged into the manhole where it enters the liquid process flow stream at the main pumping station. Liquid sludge can i be discharged at the septage receiving manhole, however, this would require pumping the sludge to solids separation process that can create high loadings on the pumping and YJ Black & Veatch 4-10 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion primary process units. A liquid sludge truck unloading station is proposed to provide the capability for septage haulers to discharge directly to the gravity thickeners. In addition, the facility will be able to accept liquid sludge from other treatment facilities as a � 1 supplement to ongoing land application programs in the area when access to fields is ( ) limited. —� The estimated construction cost of the liquid sludge unloading station is $20,000. The fee for septage is 2.5 cents/gallon. Currently, three to four trucks per day at 2,000 gallons per truck discharge septage at facility. The payback period for the new station is less than 1 year. ($20,000 Capital)/(3 trucks/day)(2000 gal/truck)(2.5¢/gallon)(1$/100¢) = 133 days 4.10.7 Miscellaneous Improvements Primary Clarifier Weir Modification. The existing primary clarifiers are center feed, peripheral effluent with serpentine weirs. The configuration of the weirs makes cleaning of the weirs manually or mechanically difficult. The fingers of the weirs will be removed and the remaining portion of the weirs converted to peripheral circular weirs. Brushes can be added to the scum skimmer arm to automatically clean the weirs, thereby reducing the associated maintenance labor. HPOAS Basin Scum Removal. Currently, scum must be manually skimmed from the effluent channel of the. HPOAS basins. A telescoping valve and drain pipe with an isolation valve will be added. to each effluent channel in existing HPOAS basins. The '~ scum., will flow to the plant drain. Scum Wetwell Modification. Scum is no longer pumped to the solids handling processes due to the excess amount of water required to flush the scum to the scum wetwell. The scum is directed to the main pumping station where a portion is removed by the barscreens. A drain pipe will be added to the scum well to allow draining of the excess water, thereby concentrating the scum before pumping to the solids handling facility. Discontinuation of sending the scum back through the liquid treatment process through the main pumping station will have a positive impact on the processes, one of which is an expected decrease in filamentous growth in the clarifiers. The existing pumps and transfer piping will not be modified. Black & Veatch 4-11 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion Effluent Sampling Pad. A sampling station at Box 6 samples wastewater following Step I treatment and prior to Step II treatment. A sampling station at the microscreens bypass channel samples the combined effluent prior to discharge. A separate sampling station for effluent from Step II was not provided in the original design. The conversion of the facility to parallel mode of operation requires a sampling station to monitor and — control existing Step II processes. The sampling pad will be located at Manhole No. 47. The sampler will be provided by the owner. Electric Actuators. Electric actuators will be added to the existing return activated sludge control butterfly valves• located at the eight metering flumes. Currently, these valves are adjusted twice a day to control the RAS flow. The actuators will allow the operators to automatically adjust the valves through the plant control system (PCS) to match the RAS with the plant influent, flow thereby improving the process. Electric actuators will be added to the two chlorine contact basin isolation sluice gates. These gates are very difficult and strenuous to operate. The actuators will save operator time and risk of injury. 4.10.8 Reroute Drains The centrate, conditioner/scrubber discharge and gravity thickener overflow combine in the plant drain which flows to the main pumping station. Hydrogen sulfide levels measured at the plant drain manholes outside the Dewatering Building were measured in the 400 to 600 ppm range. The elevation drops between manholes in the plant drain system allows for stripping of volatile components leading to odor problems. In addition, the drain flow is repumped to the head of the plant (originally to the primary clarifier splitter box, ultimately to the new headworks). Currently, the centrate, conditioner/scrubber and gravity thickener overflow accounts for more than 2 mgd of flow. This equates to approximately $12,000/year in power cost to repump the flow. Rerouting the drain will reduce the odors generated onsite, reduce the cost of odor control that may be required in the future, and reduce pumping costs. 4.10.9 Plant Control System The Plant Control System Master Plan for the Rocky River Regional WWTP is included in Appendix B. The plan recommended a plant control system that is PC/PLC based as the best approach for this facility. This technology is widely accepted in the wastewater treatment industry and will bring this facility up-to-date with current technology, reducing manpower required for monitoring and control of the system. Black & Veatch 4-12 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion 4.10.10 Alkalinity Feed Improvements Original plant design incorporated lime slurry feed for the purposes of conditioning sludge for the pressure filter presses. The lime system was maintenance intensive. The - replacement of the filter presses with centrifuges deleted the need for the system. The lime towers will be demolished for the construction of the headworks facility. Therefore, facilities to be converted for alkalinity supplementation are not available. Alkalinity supplementation is required to maintain appropriate pH for proper process control. The alkalinity feed system will be combined with the odor control system to reduce storage requirements. A sodium hydroxide system will be installed to supply supplemental alkalinity to the biological treatment system. The chemical storage and feed facilities will be located in the Odor Control/Alkalinity Feed Building. The alkalinity feed system will also be used in the odor control chemical scrubbing system 4.10.11 Secondary Clarifier Rehabilitation The secondary clarifiers are peripheral feed, peripheral effluent clarifiers with serpentine. weirs. The weirs are difficult to clean and will be modified similar to the primary clarifiers. Additional items of the secondary clarifiers require rehabilitation due Y to wear and corrosion over the last 20 years. These items include the following. replace orifice baffles, anchor bolts, washers, and nuts. • re -anchor scum baffle. • reweld center column to base plate. replace suction header and guide wires. • replace bearing races, ball bearings, upper and lower seals, and dust seals. • increase strength of metal in area where support for the skimmer is attached to the scraper truss arm. • replace turnbuckle. The clarifiers were inspected by WSACC to determine which components were required for each unit. Only the required items will be incorporated for each clarifier. In addition, badly chipped grout may be removed and replaced as required during the rehabilitation. The rehabilitation for all eight clarifiers is estimated to be $200,000 capital i cost. In comparison, the total replacement of the mechanics is estimated to be $195,000 for each clarifier. 4.10.12 HPOAS Mixers, Step 1 Replacement Operation of the facility in parallel mode requires less mixing horsepower. A present worth cost evaluation was performed to determine the feasibility of delaying the Step I Black & Veatch 4-13 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion �f HPOAS mixer replacement. The present worth cost of operating the existing mixers (power cost of 3 @ 150 hp, 3 @ 75 hp and 3 @ 60 hp) would be $3,163,000 over a i 20-year period at 7.375 percent interest. This value assumes the existing mixers will not - J be replaced within the 20 years. The present worth cost of the replacement -mixers (capital and power) for nine-30 hp mixers is $1,465,000. The savings in power cost due to mixer replacement results in an approximate payback period of 2 years. Therefore, it is recommended that the mixers be replaced ' during this expansion. 4.10.13 Standby Power The power to the facility is fed through parallel lines from the same transfer station, one line serving as a back-up for the other. However, if the transfer station is not " t functional, all power to the facility is lost as demonstrated in the past. The proposed design will incorporate a standby power system to feed critical facilities in accordance with current regulations. This will include all liquid process facilities. 4.10.14 Thickened Sludge Pumping Station No. 2, TSPS-2 The location of the new gravity thickeners and distribution box and the lack of available room in the existing pumping station require a new thickened sludge pumping station. be constructed. The new station will be sized to house thickened sludge pumps for the two proposed gravity thickeners and two additional future gravity thickeners. 4.10.15 WAS Pumps The WAS firm pumping capacity needs to be increased to adequately serve the expanded facility. The existing pumps will be removed and salvaged then replaced with larger units. 4.10.16 Centrifuge The third centrifuge is required for firm capacity to meet reliability criteria in the event maintenance is required. WSACC has experienced problems in the past due to maintenance of the existing units. 4.10.17 Administration Building Extension A women's locker room and an extension to the laboratory will be added. The - number of women on staff has resulted in a need to provide a women's locker facility. The existing laboratory area available for testing is approximately 1,200 square feet and is not large enough to accommodate the testing required at this regional facility. An Black & Veatch 4-14 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion � t additional 570 square feet of laboratory, space will be added. This is reasonable for a 30 mgd regional facility that will be expanded to ultimately 54 mgd. 4.10.17 Unspecified Improvements Sludge Cake Receiving Station. WSACC is considering including a sludge cake receiving station to be used by area utilities as an alternative to sludge disposal at a landfill. The facility would include: a 42-cubic yard steel storage bunker, hydraulically actuated sliding frame bottom, and double loading doors; 30-35 gpm hydraulically -driven piston pump; power pack; and PLC -equipped control panel. Additional cost for the receiving station is $750,000 assuming the bunker and sludge pump needed beneath centrifuge No. 3 is relocated in the cake receiving station and dewatered sludge is conveyed to this bunker from Centrifuge 3 via enclosed screw conveyors. Total capital recovery is estimated to be $120/dt which is competitive with the landfill tipping fee of $177/dt. 4.11 Open Space and Recreational Opportunities Construction of the facility expansion will not affect land outside of the existing property boundary. The expansion will not be adding or removing open areas for recreational opportunities. The discharge to the river will not diminish any canoeing activities of the river. 4.12 Value Engineering A value engineering (VE) study will be performed as part of the design process. The results of the VE Study will provided in supplements to this amendment. 4.13 WSACC Board of Directors A copy of the WSACC Board of Directors' meeting minutes indicating acceptance of the results of the Process and Hydraulic Study, Summary Report, and, therefore, the Site Master Plan to 54 mgd is included in Appendix G. 4.14 Public Hearings A copy of the publication for the advertisement of the public hearing and a copy of the public meeting minutes will be included in supplements to this amendment. Black & Veatch 4-15 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion 4.15 Other It is understood that receipt of a loan from the North Carolina Water Pollution Control Revolving Funds is contingent on the review and approval of the proposed loan by the Local Government Commission. It is understood that approval of the facility plan does not constitute approval of sole source procurement. A User Charge System and a Sewer Use Ordinance have been adopted. These programs were included in the March 1998 Plan and will not be included in this document. Black & Veatch 4-16 WSACC—Rocky River Regional WWTP February 3, 190 Upgrade and Expansion r Section 5 Present -Worth Analysis 5.1 General The present -worth cost analysis for the selected alternatives includes a 20-year evaluation period with a 7.375 percent factor. The analyses include the following: ^(0 Capital costs. • Present -worth of engineering costs. • Annual maintenance costs and annual power costs. J Present -worth of maintenance and power costs. • Salvage value of equipment. • Present -worth of salvage value. _J • Present -worth of replacement costs. The present -worth evaluations discussed in this section include the following: Series versus parallel mode of operation for wastewater treatment. • Gravity belt thickeners versus gravity thickeners for sludge dewatering. �J It should be noted that no land purchase is required for this plant expansion. 5.2 Wastewater Treatment Alternatives As discussed in Section 4, the treatment alternatives for the planned ultimate build -out include the following: . Altemative 1. Expand the existing HPOAS facility to 30 mgd and add a new 24 mgd -' HPOAS facility for a total plant capacity of 54 mgd. The facility would operate in series mode. Altemative 2. Expand the existing HPOAS facility to 54 mgd. The facility would operate in parallel mode. i' Black & Veatch 5-1 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion ii Table 5-1 summarizes the present -worth analysis of the two alternatives, evaluating cost differences between alternatives only. The detailed spreadsheets are included in Appendix H. TABLE 5-1 Rocky River Regional Wastewater Treatment Plant 54 mgd Treatment Alternatives Present -Worth Analysis Summary (Difference Evaluation) M Alternative '1 Alternative 2 Series Mode of -Parallel Mode- of Item Operation Operation Capital 40,771,000 34,982,000 Engineering 6,116,000 5,247,000 Salvage Value (5,246,000) - (4,454,000) Present-Worth—O & M 14,421,000 9,822,000 Present -Worth —Replacement Costs 3,953,000 2,410,000 Present -Worth —Salvage Value (1,264,000) (1,073,000) Total 64,000,000 51,390,000 Based on the above analysis, conversion to parallel mode of operation for expansion to 54 mgd is clearly the recommended alternative. 5.3 Solids Handling Alternatives The solids handling alternatives for plant ultimate build -out include the following: A►temative 1. Add gravity thickeners and thickened sludge pumping for WAS. Altemative 2. Add gravity belt thickeners, thickened sludge holding, and thickened sludge pumping for WAS and sludge blending tank for WAS and primary sludge. Black & Veatch 5-2 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion Table 5-2 summarizes the present -worth analysis of the alternatives on a cost difference basis. The detailed spreadsheets are included in Appendix H. TABLE 5-2 Rocky River Regional Wastewater Treatment Plant 54 mgd Solids Handling Alternatives Present -Worth Analysis Summary (Difference Evaluation) M Alternative 1 Alternative 2 Gravity Gravity Belt Item Thickeners Thickeners Capital 7,526,000 5,246,000 Engineering 1,129,000 787,000 Salvage Value (2,113,000) (724,000) Present-Worth-0 & M 1,615,000 4,196,000 Present -Worth —Replacement Costs 1,244,000 1,547,000 Present -Worth —Salvage Value (509,000) (175,000) Total 11,005,000 11,601,000 The results are not definitive with respect to present -worth costs. The recommended choice was gravity thickeners for the following reasons: i • Low maintenance requirements. Low operator attention requirements. • Owner familiarity with equipment. Proven treatment reliability at this facility. • Basins offer a wide spot in the system should multiple dewatering equipment be out of service. The evaluation did not include a WAS holding tank other than the existing WAS pumping station wetwell. If multiple equipment were down for extended periods of time with Alternative 2, the amount of wasting would have to be reduced. This may have an adverse impact on the activated sludge treatment process. Black & Veatch 5-3 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion I, 5.4 ' Capital Improvements Program Table 5-3 summarizes updated expenditures by year for identified interceptor and wastewater treatment projects. Meeting minutes showing acceptance of CIP budgetary plan are included in Appendix G. [Note: Plan will be presented for approval during the February Board Meeting. Copy of CIP plan will be provided in supplements to this plan.] Black & Veatch 5-4 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion � I I Section 6 User Charges and Financial Capability 6.1 General i This section updates the financing of some of the projects as'presented in the March 1998 201 Facility Plan and August and September 1998 Supplements. The debt service ^! estimates include both SRF loan -financed projects and bond -financed projects. The -' source of bond funds may be from the recent water/sewer referendum or from revenue bonds. The impact of the increased debt service on the customer rates is estimated. _ The user charges and finance capabilities evaluated in the March 1998 201 Facility Plan included $6M funded by revenue bonds for the wastewater treatment plant upgrade to 27 mgd. The plant upgrade project has been delayed and combined with the expansion to 34 mgd project. The headworks facility, originally included as part of the upgrade to +� 27 mgd project, could not be delayed in order to support the operation of the new interceptor and pumping station expected to be on-line mid-2000. The engineering j amendment submitted August 1998 addressed the headworks facility as a revenue bond i_ item. Currently, an SRF loan is being sought to finance the headworks facility project. -� It is understood that SRF loan funding may not be available for the plant expansion project. However, Bill Bonds will be available up to the entire project cost. Therefore, the debt service estimate included in the March 1998 Plan and following supplements is updated as follows: • Delete $6M for plant upgrade to 27 mgd from the list of revenue bond financed projects. • Add $3.5M for headworks facility to the list of SRF loan financed projects. -- Add $20.5M for plant expansion to the list of bond -financed projects. The plant expansion cost opinion is a preliminary cost estimate and should not be considered as a final design cost opinion. i 6.2 Annual Cost of Projects The SRF loan projects include a 2 percent closing cost assessed by the state for administrative costs. The debt service calculation is based on 20-year level principal and it 4 percent interest charge on the declining balance. The revenue bond projects . assume capitalized interest for 2 years, 2.6 percent issuance costs, 2.5 percent debt service reserve insurance, and 6 percent interest. The bill bond projects assume capitalized interest for 2 years and 5. percent interest. I Black & Veatch 6-1 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion The debt service payment will be greatest in the first year of debt and will gradually decline over time. Therefore, the impact on rate payer will be greatest in the first year. �I Table 6-1 summarizes the project costs, fiscal year 2001 annual costs, and impact on residential costs for all currently identified SRF loan, revenue bond, and bill bond �l financed projects. Table 6-2 demonstrates a substantial savings through SRF loan -! program versus bill bond financing. The updated project cost increased the estimated annual impact on residential I customers to $0.64/1,000 gallons. LJ 6.3 User Charges WSACC does not serve nor bill residential customers directly. WSACC includes the debt service in the fixed portion of the billing to the wholesale customers. Therefore, it is assumed that each wholesale customer who serves residential customers passes the cost �— to the customer. This is consistent with the methodology used in the March 1998.Facility Plan. Table 6-3 summarizes the changes in fixed and variable costs to the wholesale customers and the impact on the residential customers on a 5,000 gallon per month basis. The interceptor fixed costs were updated to. reflect the current project cost estimates. The FY2001 treatment variable costs were updated to include energy and O&M costs -J associated with the new headworks and pumping station. 6.4 Finance Capability Table 6-4 is the financial forecast revised to include the updated headworks and plant expansion project costs. The data show debt service coverage and positive net income. _ Black & Veatch 6-2 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion TABLE 6-1 Water and Sewer Authority of Cabarrus County Debt Service FY2001 Funding Project Annual Project Source Cost Cost INTERCEPTORS"' Lower Rocky River Relief SRF Loan $14,705,882 $1,335,000 Lower Rocky River Relief Revenue Bonds $4,108,518 Cold Water Creek Relief, Phase 1 Revenue Bonds 1,710,000 Reedy Creek Interceptor Revenue Bonds 4,589,000 McKee Creek Interceptor Revenue Bonds 2,254,000 Adams Creek Interceptor, Phase 1 Revenue Bonds 1,847,000 $14,508,518 $ 1,264,919 Interceptor Total $29,214,400 $2,599,919 TREATMENT PLANV) Headworks Facility SRF Loan $ 3,583,700 $ 322,500 Upgrade/Expansion to 34 mgd Bill Bonds 22,595,100 1,813,100 Treatment Plant Total $26,178,800 $2,135,600 Total Debt Service $4,735,519 IMPACT. ON RESIDENTIAL FEES Impact on Cities(') Interceptors ' $1,848,064 Treatment Plant 1,512,700 Total $3,360,764 Impact on Residential Customers(4) Portion Imparted to Residents $1,915,636 Est. Resident Gallonage FY01 2,980,916 Annual Incremental Cost per 1,000 gallons $0.64 Interceptor data from CIP Plan dated January 22, 1999. . cz� RRRWWTP Expansion project cost in March 1998 201 Facility Plan was $6M. This item has been replaced with the headworks facility project and the combined upgrade and expansion to 34 mgd project. (3) Based on allocation percentages as determined in the Supplements to the March 1998 Amendment. (4) March 1998 201 Facility Plan and Supplements estimate of residential -to -commercial radio of 57 percent, 4,464 mil gal usage in 1996/97, and 3.93 percent annual growth. (5) Reedy Creek Interceptor CIP project cost $10,197,000. Fifty-five percent financed by Charlotte -Mecklenburg Utilities. Black & Veatch February 3, 1999 6-3 WSACC—Rocky River Regional WWTP Upgrade and Expansion TABLE 6-2 Water and Sewer Authority of Cabarrus County Comparison of SRF Loan Funding to Bill Bond Funding SRF Loan + Bill Bond Bill Bond Difference Item SRF Loan Bill Bond Total . Only SRF-Bond Project Cost 14,705,900 5,835,100 20,541,000 20,541,000 Loan Closing Cost 294,100 0 294,100 0 Capitalized Interest 0 583,500 583,500 2,054,100 Borrowed Amount 15,000,000 6,418,600 21,418,600 22,595,100 (1,176,500) Average Annual Principal 750,000 194,100 944,100 683,300 Average Annual Interest 315,000 320,900 635,900 1,129,800 Total Annual Debt Service 1,065,000 515,000 1,580,000 1,813,100 (233,100) Debt Service Reduction, 20 years 4,662,000 Project cost includes engineering and contingency. cz� SRF loan closing fee is 2.0 percent of borrowed amount. Capitalized interest for 2 years during construction. Annual debt service for SRF loan based on 20 years, 4.0 percent interest, level principal. Annual debt service for Bill bonds is based on 20 years, 5.0 percent interest, no issuance cost, and no insuring debt service cost is included. Black & Veatch 6-4 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expanison ELI1 - - - -- - - - - - - - --- TABLE 6-3 Water and Sewer Authority of Cabarrus County ` Estimated Rate Impact on Residential Customers Parameter Concord Kannapolis Mt. Pleasant Harrisburg FY98 Treatment Fixed Charges $ 467,377 $ 276,027 $12,353 $11,288 Variable Charges 1,933,146 90,216 44,940 44,940 Interceptor Fixed Charges 991,324 130,128 26,219 23,979 Variable Charges 323,811 539,280 7,518 7,518 Total Charges $3,715,658 $1,035,651 $91,030 $87,725 Gallons Billed (1,000 gal) 3,026,270 843,140 70,260 70,260 Charge per 1,000 gal $1.23 $1.23 $1.30 $1.25 FY01 Treatment Fixed Charges $1,325,108 $ 356,071 $ 32,859 $ 28,378 Variable Charges 39,548,160 954,240 87,808 76,160 Interceptor Fixed Charges 2,157,545 579,961 53,343. 46,533 Variable Charges 435,594 117,095 10,733 9,368 Total Charges $7,466,407 $2,007,367 $184,743 $160,439 Gallons Billed (1,000 gal) 3,959,947 1,064,502 97,934 85,160 Charge per, 1,000 gal $1.88 $1.89 $1.89 $1.88 Increase per 1,000 gal $0.66 $0.66 $0.59 $0.63 Current Charges per 5,000 gallons. $15.45 $13.60 $15.96 $14.05 Estimated 2001 Charges per 5,000 gallons. $18.75 $16.90 $18.91 $17.20 Percent Increase per Year 0.067 0.075 0.058 0.070 Black & Veatch 6-5 WSACC-Rocky River Regional WWTP February 3, 1999 Upgrade and Expanison s TABLE 6-4 Water and Sewer Authority of Cabarrus County Sewer System Financial Forecasts FY 1998 FY 1999 FY 2000 FY 2001. Parameter Budgeted Projected Projected Projected Operating Revenue Sewer Service Charges $6,726,643 $7,070,667 $8,283,797 $13,649,790 Industrial Surcharges 300,000 309,000 318,270 327,818 Other Revenue 460,422 548,105 584,548 624,284 $7,487,065 $14,601,892 Total Operating Revenue $7,927,772 $9,186,615 Operating Expenses Administrative $1,170,352 $1,307,237 $1,455,704 $ 1,622,847 Sewer System O&M 4,584,768 5,140,076 5,768,126 6.682.747 $5,755,120 Total Operating Expenses $6,447,313 $7,223,830 $8,305,594 NET OPERATING INCOME $1,731,945 $1,480,459 $1;962,785 $6,296,298 Non -Operating Revenue Interest Income $ 350,000 $ 360,500 $ 371,315 $ 382,454 Irish Creek Interceptors Reimb. 112,000 0 0 0 $ 462,000 $ 360,500 $ 371,315 $ 382,454 Total Non -Operating Revenue NET AVAILABLE FOR DEBT SERVICE $2,193,945 $1,840,959 $2,334,100 $6,678,752 Debt Service/Short-Term Agrmts $ 503,947 $ 482,730 $ 430,286 $ 410,532 Concord Bonds Kannapolis Loan 109,000 0 0 0 Clarke Creek/CMUD Agreement 0 20,000 20,000 20,000 Proposed Bonds Interceptors 0 55,773 55,773 55,773 566,018 566,018 Treatment 0 643,128 1,813,100 0 55,773 621,791 3,078,019 Total Debt Service/Leases $ 612,947 $ 558,503 $1,072,077 $3;508,551 Debt Service Coverage 3.58 3.30 2.18 1.90 Loans. Outlays, and Transfers $ 844,883 $ 827,111 $ 809,340 $ 791,569 Existing SRF Loans Proposed SRF Loans 0 0 0 1,657,500 Capital Outlay 196,800 196,800 196,800 196,800 Transfer to CIP 864,000 0 0 0 Transfer from Retained Earnings (690,150) 0. 0 0 $ 258,545 $ 255,883 $ 524,332 Net Income (Loss) $ 365,465 Black & Veatch January 19, 1999 6-6 WSACC-Rocky River Regional WWTP Upgrade and Expansion Section 7 Public Participation WSACC Board of Directors is comprised of nine members representing the j governing bodies of each jurisdiction within Cabarrus County. The Board includes two representatives of Cabarrus County, two representatives of the City of Concord, two - , representatives of the City of Kannapolis, one representative of the Town of Harrisburg, one representative of the Town of Mt. Pleasant, and one at -large seat appointed by Cabarrus County upon advisement from the other jurisdictions. The Board meets monthly, and the meetings are open to the public. An upgrade and expansion to 3.0 mgd was part of WSACC's 1998 Capital { } Improvement Program (CIP). The CIP was approved by WSACC's Board of Directors �- during their April 17, 1997, board meeting. A copy of the meeting minutes is included in Appendix G. In addition, the results of the Process and Hydraulic Study and recommendations which differed from the previously approved recommendations were presented to the I� l_� Board on October 15, 1998. A copy of the meeting minutes indicating Board approval of the alternative expansion plan is included in Appendix G. Copies of the summary f report were distributed for Board review. An additional public hearing will be scheduled to address the increase in project cost between the previously approved expansion plan to 30 mgd and the currently proposed expansion plan. Notification of public hearing will be posted. A copy of the facility plan amendment will be available for review by the public. A copy of the advertisement for the hearing, a copy of the meeting minutes, and an affidavit of publication of the hearing notices will be provided in a supplement to this plan. Black & Veatch 7-1 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion Ii �i Section 8 Environmental Assessment An environmental assessment evaluating the Rocky River Regional Wastewater Treatment plant expansion is provided in Appendix K. Black & Veatch February 3, 1999 8-1 WSACC—Rocky River Regional WWTP Upgrade and Expansion Section 9 References Camp Dresser & McKee, "Water and Sewer Authority of Cabarrus County, Wastewater Treatment and Collection System, 201 Facility Plan, March 1998." t, Camp Dresser & McKee, "Water and Sewer Authority of Cabarrus County, Wastewater 'J Treatment and Collection System, 201 Facility Plan Supplement; September 1998." Black & Veatch LLP, "Water and Sewer Authority of Cabarrus County, Engineering Amendment to the Wastewater Treatment and Collection System, 201 Facility Plan for Proposed Headworks Facility at Rocky River Regional Wastewater Treatment Plant," August 1998. Black & Veatch LLP, "Process and Hydraulic Study, Summary Report, Rocky River Regional Wastewater Treatment Plant," October 1998. Black & Veatch LLP, "Process and Hydraulic Study, Phase 1 Report, Rocky River Regional Wastewater Treatment Plant," June 1997. United States Environmental Protection Agency, "Construction Grants - 1985 (CG 1985), Municipal Wastewater Treatment, Office of Water Program Operation, 430/9-84-004, July 1994. I; Black & Veatch 9-1 WSACC—Rocky River Regional WWTP February 3, 1999 Upgrade and Expansion