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HomeMy WebLinkAboutNC0000272_Historic_1998thru2003_20210129 1 BLUE RIDGE PAPER PRODUCTS INC. r � June 14,2001 D f� 1uj n Mr. Forrest Westall � 15 901 Regional Water Quality Supervisor North Carolina Department of Environment WATER ppUALITY SECT ?! and Natural Resources _ ASuEVILLE REGIO(lAi ,FICE 59 Woodfin Place Asheville,NC 28801 RE: NPDES Permit No.NC0000272,Blue Ridge Paper Products Inc. Request to Change Division of Water Quality Approved Study Plan for Dioxin Monitoring in Fish Tissue, February 1990 Dear Mr.Westall: Since 1990 the Canton Mill has been conducting annual fish tissue monitoring for dioxin in the Pigeon River. This compliance monitoring requirement in Part III, Section H of the NPDES Permit is performed in accordance with the DWQ approved Study Plan for Dioxin Monitoring in Fish Tissue, February 1990. In 1994 North Carolina changed the"Do not consume" advisory for all types of fish in the Pigeon River to a"Consumption advisory"for carp and catfish only. During the term of the current NPDES Permit term, all sportfish(redbreast sunfish,black crappie, smallmouth bass, largemouth bass and rock bass)have been below the level of detection for 2,3,7,8-TCDD (see attached table). Since 1996,the Toxicity Equivalent Concentrations (TEC's) for all sportfish have been based on non-detect values for all isomers and all TEC values are well below 3 ppt, the North Carolina level for fish consumption advisories. Based on the fact that 2,3,7,8-TCDD has been non-detectable for the last six years and the non- detect based TEC's are well below 3 ppt,Blue Ridge requests that the study plan be modified so that it is no longer necessary to collect sportfish in these annual fish tissue surveys. It is also requested that collection of bottom feeder whole bodies be removed from the study plan since the consumption advisory covers filets,not whole bodies. Up to 90 fewer fish per year will be collected from the Pigeon River as a result of this change to the annual study. If approved by the DWQ,the 1990 Study Plan will be revised to reflect these changes. Please contact me at(828) 646-2318 if you have any questions. The Canton Mill would appreciate consideration of this matter so that, if approved,it will be applied to the August 2001 fish tissue collection. Sincerely, Derric Brown Manager, Environmental Affairs Attachment Xc: Mark Hale Keith Haynes Lou Ann Williams 175 Main Street • P.O. Box 4000 Canton, North Carolina 28716 • Phone: 828-646-2000 Raising Your Expectations BLUE RIDGE PAPER CANTON MILL FISH FILLET TISSUE ANALYSIS RESULTS, 1996-2000(a) 1996 Results(b) 1997 Results0) Number of Length Number of Length Station Species Fish Range(ram) 2,3,7,8-TCDDt Station Species Fish Range(mm) 2,3,7,8-TCDDt� I Redbreast sunfish 5 154-185 ND(0.13) 1 Redbreast sunfish 5 144-161 ND(0.11) RM 64.5 Rock bass 5 160-208 ND(0.085) RM 64.5 Rock bass 5 162-194 ND(0.23) Black redhorse 5 401-440 ND(0.089) Black redhorse 4 291-424 ND(0.22) 2 Redbreast sunfish 5 179-187 ND(0.10) 2 Redbreast sunfish 5 183-200 ND(0.26) RM 59.0 Redbreast sunfish 5 183-191 ND(0.12) RM 59.0 Redbreast sunfish 5 160-181 ND(0.12) Common carp 5 543-580 1.5 Common carp 5 506-615 1.4 3 Redbreast sunfish 5 184-190 ND(0.13) 3 Redbreast sunfish 5 187-202 ND(0.18) RM 52.3 Redbreast sunfish 5 165-185 ND(0.13) RM 52.3 Redbreast sunfish 5 164-195 ND(0.18) Common carp 5 516-630 0.87 Common carp 5 450-505 ND(0.33) 4A Black crappie 5 216-233 ND(0.15) 4A Black crapppie 5 215-231 ND(0.27) RM 41.5 Black crappie 5 215-229 ND(0.18) RM 41.5 Black crappie 5 220-230 ND(0.10) Common carp 5 562-632 4.2 Common carp 5 570-655 2.3 Channel catfish 5 418482 2.0 4B Black crappie 5 223-258 ND(0.11) 4B Black crappie 5 226-241 ND(0.17) RM 39.0 Largemouth bass 5 278-310 ND(0.13) RM 39.0 Largemouth bass 5 270-360 ND(0.21) Common carp 5 470-623 4.0 Common carp 5 605-690 11.0 Flathead catfish 5 430-540 0.62 i 5 Rock bass 4 169-186 ND(0.077) 5 Rock bass 5 143-214 ND(0.15) RM 19.0 Smallmouth bass 5 315454 ND(0.12) RM 19.0 Smallmouth bass 5 278-367 ND(0.27) Smallmouth buffalo 5 451-555 ND(0.12) Smallmouth buffalo 5 406-525 ND(0.22) Total Fish Filleted 89 Total Fish Filleted 99 BLUE RIDGE PAPER CANTON MILL FISH FILLET TISSUE ANALYSIS RESULTS 1998 Resul&" 1999 ResultsOi Number of Length Number of Length Station Species Fish Range(mm) 2,3,7,8-TCDDot Station Species Fish Range(mm) 2,3,7,8-TCDD0) 1 Redbreast sunfish 5 145-176 ND(0.19) 1 Redbreast sunfish 5 141-177 ND(0.21) RM 64.5 Rock bass 5 158-179 ND(0.29) RM 64.5 Rock bass 5 164-180 ND(0.37) Black redhorse 5 340-396 ND(0.18) Black redhorse 5 352-427 ND(0.33) 2 Redbreast sunfish 5 164-177 ND(0.20) 2 Redbreast sunfish 5 167-190 ND(0.37) RM 59.0 Redbreast sunfish 5 166-193 ND(0.28) RM 59.0 Redbreast sunfish 5 158-178 ND(0.29) Common carp 5 551-661 1.3 Common carp 5 544-615 ND(0.27) 3 Redbreast sunfish 5 168-193 ND(0.34) 3 Redbreast sunfish 5 169-189 ND(0.36) RM 52.3 Redbreast sunfish 5 167-200 ND(0.22) RM 52.3 Redbreast sunfish 5 162-176 ND(0.37) Common carp 5 449-550 ND(0.38) Common carp 5 500-591 0.57 4A Black crappie 5 220-240 ND(0.49) 4A Black crappie 5 220.268 ND(0.18) RM 41.5 Largemouth bass 5 227-330 ND(0.15) RM 41.5 Black crappie 5 219-244 ND(0.08) Common carp 5 585-621 1.6 Common carp 5 574-645 0.58 Channel catfish 5 416458 ND(0.28) Channel catfish 5 425-482 0.83 4B Black crappie 5 233-252 ND(0.15) 4B Black crappie 5 233-244 ND(0.27) RM 39.0 Largemouth bass 5 259-330 ND(0.17) RM 39.0 Largemouth bass 5 276-305 ND(0.32) Common carp 5 563-686 9.1 Common carp 5 621-680 4.7 Flathead catfish 5 414-523 ND(0.20) Flathead catfish 5 372-513 ND(0.46) 5 Rock bass 4 155-190 ND(0.11) 5 Rock has 5 170-203 ND(0.29) RM 19.0 Smallmouth bass 5 295-365 ND(0.21) RM 19.0 Smallmouth bass 5 297.430 ND(0.19) Smallmouth buffalo 5 464-537 ND(0.31) Smallmouth buffalo 5 476-565 ND(0.31) Total Fish Filleted 99 Total Fish Filleted 100 BLUE RIDGE PAPER CANTON MILL FISH FILLET TISSUE ANALYSIS RESULTS 2000 Results(b) Number of Length Station Species Fish Range(mn) 2,3,7,8-TCDDC' 1 Redbreast sunfish 5 137-148 ND(0.48) RM 64.5 Rock bass 5 162-186 ND(0.45) Black redhorse 5 357-396 ND(0.38) 2 Redbreast sunfish 5 169-176 ND(0.31) RM 59.0 Redbreast sunfish 5 164-181 ND(0.43) Common carp 5 505-582 ND(0.42) 3 Redbreast sunfish 5 169-181 ND(0.43) RM 52.3 Redbreast sunfish 5 186-199 ND(0.32) Common carp 5 514-569 ND(0.53) 4A Black crappie 5 212-241 ND(0.29) RM 41.5 Black crappie 5 220-241 ND(0.24) Common carp 4 559-604 1.1 Channel catfish 5 435487 ND(0.70) 4B Black crappie 5 213-231 ND(0.41) RM 39.0 Black crappie 5 220-230 ND(0.37) Common carp 4 593-712 4.4 Flathead catfish 5 407-450 ND(0.42) 5 Rock bass 5 171-198 ND(0.45) RM 19.0 Smallmouth bass 5 209-238 ND(0.31) Black redhorse 5 427-476 ND 0.35) Total Fish Filleted 98 i BLUE RIDGE _ PAPER PRODUCTS INC. ECJ�71 SIN 1 5 2001 , _ I.. HEtl�QUALITY SECTION REGIONAL OFFICE June 14, 2001 Mr.Forrest Westall Regional Water Quality Supervisor North Carolina Department of Environment and Natural Resources 59 Woodfin Place Asheville,NC 28801 RE: NPDES Permit No.NC0000272,Blue Ridge Paper Products Inc. Canton Mill Addendum to June 1, 2001 Statistical Evaluation Dear Mr. Westalh As we discussed on May 31, 2001, a statistical evaluation was performed on the mill color data from January 2000 through October 2000. The 95 s percentile expected monthly color from this data was 54,773 Ibs/day and the 95°percentile expected annual color was 47,704 lbs/day. In November of 2000, substantial process improvements were implemented on No. 19 Paperboard Machine to improve product quality and yield. No. 19 Paperboard Machine manufactures over half of the total daily production of the Canton Mill. As of June 14, 2001,this machine is still under-performing,which limits pulp mill production by as much as 100 to 150 tons per day. During November 2000,an equivalent of one fiberline was out of service. Please call me at (828) 646.2318 if you have any questions or concerns regarding these reports. Sincerely, Deric Brown Manager—Environmental Affairs Xc: Don Anderson Keith Haynes Mike Meyers 175 Main Street • P.O. Box 4000 Canton, North Carolina 28716 • Phone: 828-646-2000 Raising Your Expectations 1 BLUE RIDGE PAPER PRODUCTS INC. 1 bxc: Mike Ferguson Dave Goodrich Melanie Hager C:Ke`itFHaynes---) Terry Huskey Mike Meyers Steve Single Forrest Westall Bob Williams WAT�I�LF RE�0lA1C-O�yCE ASHES BLUE RIDGE PAPER PRODUCTS INC. July 17, 2001 Mr. Don Anderson U.S. Environmental Protection Agency Mail Code 4303 Room 195A, East Tower 401 M Street, SW Washington, D.C. 20460 Re: Response to EPA Tech Team's July 10, 2001 Draft Final Report Dear Mr. Anderson: Attached are Blue Ridge Paper Products Inc. (Blue Ridge) comments on the July 10, 2001 EPA Tech Team Report. These comments are in addition to Bob William's July 13, 2001 email to you. This information is consistent with Blue Ridge's May 18, 2001 and June 4, 2001 response to the EPA Tech Team and the Liebergott and Associates and GL&V Pulp Group, Inc. Bleach Environmental Process Evaluation and Report. Incorporation of these technical comments in the Final EPA Tech Team Report is important to Blue Ridge Paper Products Inc. Please call me at (828) 646-2318 or Bob Williams at (828) 646-2033 if you have any questions or need additional information. Sincerely, Derric Brown Manager— Environmental Affairs Blue Ridge Paper's Response to Tech Team's 7/10/01 Draft Report 7/18/01 1 175 Main Street • P.O. Box 4000 Canton, North Carolina 28716 • Phone:828-646-2000 Raising Your Expectations BLUE RIDGE PAPER PRODUCTS INC. Table 1: Summary of Process Improvements and Associated Color Reductions Process Improvement Influent Final Color Effluent Reduction Color (lbs/day) Reduction (lbs/day) 1 BFR reliability improvement Tech Team: --- 1,000-1,200 Blue Ridge: 1,000-1,200 23 Improved black liquor leak & spill collection and control Tech Team: --- > 5,000 Blue Ridge: 2,800-8,300 1,000-3,000 6 Process Optimization Tech Team: 1,700 1,400 Blue Ridge: 1,100 900 TOTAL FINAL EFFLUENT COLOR REDUCTION Tech Team: >7,400 Blue Ridge: 2,900-5,100 aBlue Ridge agrees there are additional opportunities to reduce color from black liquor leaks and spills. However, the draft final EPA tech team effluent color reduction estimate is too high and is not reasonably achievable. In 2000 there was approximately 12,000 pounds per day of color from all black liquor sources (excluding CRP). Based on previous studies conducted at the Canton Mill by Duke University graduate students, an average of 64% of brown color was removed across the simulated wastewater treatment plant. A 5,000 pound per day final effluent color reduction as shown in the draft Tech Team Report would require 13,900 pounds of influent color treated at the average level of 64%. There is not 13,900 pounds of influent brown color available; therefore, it is unreasonable to achieve a >5,000 pound per day effluent color reduction. Blue Ridge estimates a 1,000 — 3,000 pound per day reduction in brown color is achievable and would require a 2,800 —8,300 pound per day reduction in influent color based on a 64%wastewater treatment efficiency. bThe Bleach Environmental Process Evaluation and Report (BEPER) prepared by Liebergott and Associates and GL&V Pulp Group, Inc. states the color reduction from process optimization may potentially be up to 1,100 pound per day. The Tech Team estimated an additional color reduction from the CRP purge stream of 600 pounds per day resulting from the decreased chlorine dioxide usage. As Blue Ridge has stated previously, a reduction in chlorides does not necessarily translate into a reduction in the amount purged from the CRP or to a reduction in color in the CRP purge. While reduced liquor system chlorides may translate into a reduced CRP purge rate, a reduced purge rate would not be expected to result in a reduction of the total mass of color in the CRP purge. Chloride purging and CRP color are independent variables. The amount of color in the precipitator-CRP loop is independent of chloride loading. Therefore, any reduction in volumetric flow rate of the purge stream made possible by reduced chloride loading will not reduce the amount of color "purged" from the CRP. Since the absolute mass of color would not change, the concentration of color in the purge stream would be expected to increase accordingly, resulting in no change in the total mass of color purged. Therefore, Blue Blue Ridge Paper's Response to Tech Team's 7/10/01 Draft Report 7/18/01 2 BLUE RIDGE PAPER PRODUCTS INC. Ridge supports an estimated influent color reduction of 1,100 pounds per day and a final effluent color reduction of 900 pounds per day from process optimization. Table 2: Summary of Process Improvements and Associated Additional Color Reductions Needing Further Study Process Improvement Influent Final Effluent Color Color Reduction Reduction (lbs/day) (lbs/day) 3` Ozone/Chlorine Dioxide stage for hardwood bleach line Tech Team: 3,000-6,400 3,000-6,400 Blue Ridge: 3,550 3,550 4 2"dstage OD for pine line Tech Team: 1,500-2,000 1,100-1,400 Blue Ridge: 1,500-2,000 1,100-1,400 TOTAL FINAL EFFLUENT COLOR REDUCTION NEEDING FURTHER STUDY Tech Team: 4,100 - 7,800 Blue Ridge: 4,650—4,950 Table 2A: Continued Evaluation of CRP Purge Stream Color Treatment Opportunities Process Improvement Influent Final Effluent Color Color Reduction Reduction (lbs/day) (lbs/day) 5 dColor Treatment of CRP Purge Stream Tech Team: 6,000 3,300 Blue Ridge: 0-5,000 0-2,300 TOTAL POTENTIAL FINAL EFFLUENT COLOR REDUCTION Tech Team: 3,300 Blue Ridge: 0-2,300 `Based on an extensive analysis of the operating conditions and equipment at the Canton Mill, the BEPER estimated a color reduction of 3,550 pounds per day from the use of an ozone/chlorine dioxide (ZD) stage for the hardwood bleach line. Therefore, the 3,000 — 6,400 pound per day range should be revised to 3,000—4,000 pounds per day. dThe Tech Team assumes that color treatment of the purge stream will be feasible. Blue Ridge conducted laboratory tests using polyamine and various sources of lime or calcium to remove color from the CRP stream. While color was removed in the laboratory at very high dosages, the cost for coagulants and/or precipitants would be very high. In addition, for this low flow stream, Blue Ridge Paper's Response to Tech Team's 7/10/01 Draft Report 7/18/01 3 BLUE RIDGE PAPER PRODUCTS INC. • large-scale equipment would be required to handle the solids and significant quantities of additional solid waste would be generated. Blue Ridge recommends removing Item 5, Color Treatment of the CRP Purge Stream, from Table 2. While Blue Ridge supports conducting a study of potential CRP color removal options, there are no known feasible options available at this time. Based on actual test data the CRP purge averages approximately 4,500—5,000 pounds per day of influent color. Assuming CRP color is treated similarly to brown color, a 64% reduction in CRP color currently achieved across the WWTP would result in approximately 2,300 pounds per day of final effluent color. Table 3: Estimated Costs Process Improvement Capital Annual O&M Cost ($/year) ($) 1 BFR reliability improvement Tech Team: $1,300,000 $85,000 Blue Ridge: $1,300,000 $85,000 2 Improved black liquor leak &spill collection and control Tech Team: $100,000 $50,000 Blue Ridge: $100,000 $50,000 3 Ozone/Chlorine Dioxide stage for hardwood bleach line Tech Team: $1,500,000 ($350,000) savings Blue Ridge: $1,500,000- ($350,000) 2,000,000''r 4 2" stage OD for pine line Tech Team: $2,000,000 ($3,100,000) Blue Ridge: $2,500,000 ($800,000- -3,000,000 r 1,200,000)' 'Installed costs for the Ozone generation and power supply systems are estimated to be in excess of an additional $3,000,000. rAdditional cost is required due to the constructability of this system in this area of the mill. 'Appendix 4 of the July 10, 2001 draft final Tech Team Report correctly adjusted the oxygen delignification stage input kappa number to 24. However, the yield credit of 1.5% is still shown for the proposed two-stage oxygen delignification system. The yield credit for a 2-stage oxygen delignification system at Canton is zero (0). Therefore, the annual O&M cost should be adjusted down from a $3,100,000 savings as shown in the draft final Tech Team Report to an $800,000 - $1,200,000 annual savings. Blue Ridge Paper's Response to Tech Team's 7/10/01 Draft Report 7/18/01 4 R •I M k M STATE OF TENNESSEE DEPARTMENT OF ENVIRONMENT AND CONSERVATION Division of Water Pollution Control 6°'FI. L & C Tower 401 Church Street Nashville, Tennessee 37243 - 1534 PHONE: (615) 532-0632; FAX: (615) 532-0503 April 16, 2001 The Honorable Charles Lewis Moore Cocke County Executive Room 146, Court House Annex !Ll�,p��r_ ,_ �� I _�,�_ 360 East Main Street tl� r!I �� Newport, Tennessee 37821 I Ji1 APR r 9 ��` RE: Pigeon River Joint Watershed Advisory ASHn,. f '_ %5 cc Committee Meeting May 8, 2001 Dear Mr. Moore: At our March meeting of the Pigeon River Joint Watershed Advisory Committee, we agreed that we would like to invite the EPA technical experts on pulp and paper to visit with the committee and discuss about pollution control and wastewater treatment technology. I am pleased to report that this meeting has been scheduled, and that EPA has committed to have their national experts meet with both our committee and the Community Advisory Committee in Newport. Bob Williams with Blue Ridge Paper Products will contact the other committee. The meeting will be from 9:00 am to noon at the Newport Community Center. That's located on Highway 321, the Cosby Highway, about a mile or so north ofI-40 at exit 435. The Community Center will be on the right as you go north. It has plenty of parking and you will want to use the upper entrance. We have the upstairs meeting room reserved. Please contact me at 615/531-0632 if you have.any questions. Sincerely, a.� Paul E. Davis Director Division of Water Quality Control PED/gss r �t 9 2000B Applications Project ID 2000E-402 Applicant Name Haywood Waterways Asso. & Haywood SWCD Applicant Type Non-profit Purpose Restoration Request S $677,555 Total$ $1,077,810 Duration (months) 24 Watershed French Broad `l Region Western County Haywood Contact Mr. Gordon Small Title Organization Name Haywood Waterways Asso. & Haywood SWCD Address 1496 Fern Trail City Waynesville state NC Postal Code 28786- Work Phone (828) 452-5190 Mobile Phone Fax Number (828) 452-3323 E-Mail gordons891@aol.com 4.4r � V�v�•. y v Tuesday,January 01,1001 • now HAYWOOD WATERWAYS ASSOCIATION , INC . 4�' � b NARRATIVE PROPOSAL O Project Description: This project is focused on restoring degraded waters by sediment reduction and storm water management in two sub- watersheds of the Pigeon River Watershed The water quality improvement goals are: (1) reducing sediment deposition in Richland Creek and Lake Junaluska,(2)reducing erosion and sedimentation from eroding river banks in the Canton Recreation Park at Canton,NC,and(3)improving sediment monitoring in the Richland Creek watershed There are 5 parts to this application—(a)restoring eroding creek banks and pastures,and reducing animal access points in the Richland Creek watershed; (b)a demonstration project to control storm water runoff and erosion from a small subdivision at the headwaters of Richland Creek(c)improved monitoring in the Richland Creek watershed; (d)restoring eroding river banks and managing storm water runoff at the Canton Recreation Park, (e)public information and awareness. The application is requesting$677,555. A campaign is underway to find the money to remove sediment from Lake Junaluska. However,the long-term answer is to reduce the rate of sedimentation. In order to effectively address this issue,the primary sources of the sedimentation had to be identified HWA had previously entered into a cooperative agreement with the Tennessee Valley Authority(TVA)for an Integrated Pollutant Source Identification(IPSI)project in 1999.The project was funded with a Pigeon River Fund grant. This $140,000 color infrared aerial survey and non-point source inventory generated a digital geographic database with information on landscape features that are sources of non-point pollution. Computer models provided estimates of soil loss and pollutant loading by sub-watershed Using the IPSI data, it was learned that eroding stream banks contribute 47%of the sediment to streams in the Richland Creek Watershed. Eroding roads,ditches,and road banks contribute 32%. Pastures contribute 9%,other uses 6%.animal PO BOX 389 • WAYNESVILLE, NC • 28786 PHONE: 828-452-5198 OR 828-456-5195 • FAX: 828.452-8829 access 5%,and cropland 1%. Based on the IPSI data,and other water quality information,the TAC is developing a Watershed Action Plan to reduce non- point source pollution in the Pigeon River Watershed. The Richland Creek sub-watershed has been identified as a priority sub-watershed because of the impacts of sediment on Lake Junaluska and the rapidly changing land uses in this sub- watershed The draft plan incorporates a schedule to reducing the current sources of sediment by 37%in 5 years,based on available resources and anticipated landowner response. This application in the first of several to request funds to accomplish this 5-year sediment reduction goal. Subsequent applications will be submitted as landowners are contacted and specific projects developed Integrating Haywood County's Land Records GIS information with the TVA data identified parcels of land with eroding stream banks. Limiting the potential contact list to larger parcels with significant percentages of eroding stream banks refined the list to 35 landowners.The GIS information also identified which of the 35 landowners had eroding pasture lands and animal access issues.The Haywood Soil and Water Conservation District contacted several landowners identified in this database.The District personnel discussed opportunities to improve pasture conditions when talking to landowners about their eroding stream banks. All work was proposed on the basis of a 20%match from the landowners. Eleven landowners agreed to participate.These 11 properties include 11,500 feet of eroding stream banks,or about 20%of the eroding stream banks in the Lake Junaluska watershed The work to be done to stabilize these banks include whole-tree revetments, rock veins,some bank hardening and shaping,installation of root wads,and establishing riparian buffers. An additional 12 acres of pasture will be restored on one property,and 5 animal access points will be eliminated The GIS data was also used to identify roads with erosion problems—the second major cause of sedimentation in Richland Creek streams. A field review was conducted to identify opportunities to demonstrate practices that effectively manage storm water and reduce erosion from roads in mountainside subdivisions. Many eroding road banks were located within current developments and industrial projects where the developer is still responsible for limiting erosion. In some cases,the scope and scale of the needs were too large to serve as an initial demonstration project. However,the Balsam Meadows subdivision is a small,private development on the headwaters of Richland Creek. It is well suited for demonstrating erosion control practices along unpaved roads. The original developer did a poor job of locating roads and installing appropriate drainage and storm water controls. The development went bankrupt,and was subsequently purchased by a local Realtor who has been selling the unsold lots. The homeowners are completing the formation of a non-profit property owners association.The landowners are willing to participate in this demonstration. The road conditions represent common issues for mountainside development in the Pigeon River Watershed There are 2400 feet of gravel road in this small development.The work includes installing 10 culverts and energy dissipating structures,reshaping and revegetating eroding cut banks,hardening about 1,000 feet of ditch lines,installing water dispersion structures,and otherwise directing concentrated storm water flows out of problem areas. The application includes funds for sediment monitoring stations above and below Lake Junaluska as well as 10 WIN sites in the Richland Creek Watershed Sediment monitoring is a new effort to track changes over time in sediment loads in the most impacted Pigeon River sub-watersheds. It will include bed load and proportional sampling. Staff from the Coweeta Hydrologic Laboratory will install the proportional samplers.This enhanced monitoring will provide needed information about the nature of the sediment;how much is being trapped by the lake;help develop sediment models;track trends;and assess the effectiveness of BMPs over time. Part of this application provides funding to reduce sedimentation and erosion from stream banks in the Canton Recreation Park. This popular site has about 1,000 feet of eroding stream banks adjacent to the Pigeon River. The proposed practices include stabilizing the eroding banks with appropriate structures,managing storm water, and revegetating eroding banks by planting trees and shrubs. The cooperation by the town of Canton at this popular site will greatly increase awareness of non-point pollution issues within the Pigeon River Watershed The public information component of this application includes printing and distribution of the Haywood County Watershed Action Plan,currently being completed. It will also provide funding for development and publication of a"user-friendly" introduction to BMPs in Haywood County,reprinting of a HWA publication entitled"It's Not Just Dirt", and several public forums focused on the results of the watershed action plan planning process. This component is an on-going effort to increase public awareness and support,encourage landowner participation,and action by local units of government to develop practices and procedures that will reduce future non-point pollution problems. Water quality objectives and how they will be achieved The primary objective of all the proposed practices and actions will be to reduce sedimentation in the Pigeon River Watershed,with a focus on Richland Creek and Lake Junaluska as well as the Upper Pigeon sub-watershed. This will be done by applying BMPs to eroding stream banks,pastures,animal access points,and eroding roads where landowners have agreed to participate. The staff of the HS&WCD and NRCS will manage the design and application of practices. The draft of the watershed action plan proposes to reduce the sediment load from current sources in the Richland Creek sub- watershed by 37%over the next 5 years. This application will address about a third of this sedimentation reduction goal (10%). In addition,these practices will serve as demonstration projects for other landowners with similar erosion problems. The above work addresses current problems. However, it is also necessary that future sediment sources are prevented if this work is to have lasting value. Carrying out these projects on the Lake Junaluska watershed and the Canton Recreation Park will serve as visible reminders of the care we need to take of our watershed. Local newspapers have demonstrated an eagerness to highlight any conservation efforts in this area. These projects over the next two years will provide numerous opportunities for newspaper articles,tours,conservation columns,and other media to focus on the situation in the Pigeon River Watershed Lake Junaluska is a high profile issue focused squarely on the consequences of accelerated erosion and sedimentation. Following through with prompt action from the conservation community demonstrates a level of commitment that can help lead the way for the more difficult changes by local governments and others. The monitoring stations will provide information as to the nature,source,and rate of change of sedimentation over time in the Richland Creek Watershed. This information is needed to not only assess the effects of practices,but to effectively characterize the problem with the public as well as various levels of government. Total funds required for the project: The total funds required for this project are$1,077.810,with$677,555 of that total being requested by this application. Other possible funding sources for the project We anticipate receiving funds from an EPA Section 319 Grant in April of 2001. These funds are earmarked for Fines Creek and Hyatt Creek. The work in Hyatt Creek will help accomplish the proposed 37%sediment reduction goal over the next 5 years. The North Carolina Agriculture Cost Share Program can provide funds for BMPs. Since only about a maximum of$80,000 has been available in any given year from this source,it has limited capability to make substantive impacts. It is not earmarked for the Richland Creek Watershed The work is normally distributed throughout Haywood County. The North Carolina Wetland Restoration Fund is another source of funding,particularly for stream bank stabilization. There is one Wetland Restoration project currently under consideration at this time—the 303(d)listed Hurricane Creek watershed in the Lower Pigeon sub-watershed Depending on the outcome of that project,additional funds may be requested for other needs. Need for the project: Lake Junalnska is an important water resource for western North Carolina. Completed in 1914,this 200-acre lake hosts thousands of visitors to the area each year. The annual economic contribution to Haywood County from payroll,general expenditures,and tourist monies exceeds$30 million.The lake is a place of beauty that is a major recreation center for visitors and residents alike. It is a part of the"sense of place"for this part of North Carolina. All this is at risk. As with any reservoir,sedimentation is a fad of life. In the case of Lake Junaluska,all sediment arriving in the lake is generated by activities within the Richland Creek Watershed However,the sediment loads being delivered to Lake Junaluska far exceed naturally occurring levels. Over the years,the Assembly has spent hundreds of thousands of dollars removing sediment from the Lake. However,sediment is arriving at such a rate that this work does not keep up with deposition. This grant application is the first in a series to focus specifically on this problem. Richland Creek is a State designated trout stream. It is also the most heavily impacted and changing sub-watershed in the Pigeon River Watershed Current V WIN data is indicating declining water quality in some segments of the stream. This trend needs to be reversed. The Richland Creek Watershed and the Lake Junaluska problems provide an outstanding opening for exploring the best ways to maintain economic development without destroying our natural resources. However,in order to participate in that debate,the conservation community needs to demonstrate that these problems can be addressed in a positive way. This application is a commitment to work with the community in cleaning up the waterways. Sincere Ronald J.Moser Director,Haywood Waterways Association,Inc. November 30,2000 CLEAN WATER MANAGEMENT TRUST FUND 2313-B Executive Park Circle st�q Greenville,North Carolina 27834 (252) 830-3222 APPLICATION FORM Application Closing: December 1, 2000 Proposals postmarked on or before December 1,2000 will be considered during this funding cycle. (A postage meter tape from an agency or business is not adequate to verify mailing by the due date).Proposals postmarked after December 1,2000 will be considered during the subsequent cycle scheduled to close on June 1,2001. CWMTF is not able to accept applications by facsimile. Aomlication materials should not be bound in any way,and all materials should be suitable for photocopy in black and white. FOR OFFICE USE:APPLICANT NUMBER: (Detailed instructions on page 2) Project: Objective: Restoration of degraded water Primary use: Restore degraded lands for their ability to protect water quality Secondary use:_Improve stormwater controls and management Funding sought from CWMTF: $677,555 Total Cost of Project:__� 1,077,810 Duration: 2 years Location: Region of NC: (circle one) estern Central Eastern County: Haywood River Basin: French Broad Stream Segment: Pigeon River (Richland Creek&Upper Pigeon River) Latitude/Longitude: 35029'/82059' Project Street Address(if applicable): Applicant: Organization Name: Haywood Waterways Association. Inc.and Haywood Soil&Water Conservation District Eligible Applicant Type: Non-profit (HWA) Fed Tax ID#: 56-2108874 (HWA) Contact: Name: Gordon Small Mailing Address: 1496 Fern Trail City: Waynesville Zip code: 28786 Phone: 828-452-5190 Fax: 828-452-3323 E-mail: gordons891aaol.com "Most of this application will be evaluated according to CWMTF quantitative criteria,and will yield a"score"from 0-165 points;however,Trustees will also consider non-quantitative criteria that are identified in CWMTF published guidelines. Answers should he direct,thorough and concise.Please limit responses to space available an the form. Project: (Up to 135 points*") 045 points: (1)To what extent will the proposed project either(a)restore degraded waters,or(b)protect relatively unpolluted waters. This application is the first step in a 5-year program to reduce sedimentation in the Lake Junaluska watershed from existing sources by 37%. The practices included in this 2-year project will reduce pollution from existing sources by 10%. This demonstrated commitment by conservation agencies and organizations will focus attention on the need to prevent future problems,provide landowner information and incentives,and provide improved sediment monitoring information.The work at the Canton Recreation Park will restore 1000 feet of eroding river bank and provide a daily demonstration to hundreds of residents as to the source of much of the sediment in area streams. 0-25 points: Describe any special significance of waters(in terms of NC-DWQ water quality classification,a g.High Quality or Impaired)to be enhanced,restored or protected by the project.Note also any special recreational,educational or economic values of specific waters. Lake Junaluska is a 200-acre body of water drawing thousands of visitors to the area each year. The annual economic contribution to Haywood County from payroll,general expenditures,and tourist monies exceeds$30 million. There are 750 privately owned residences around the lake that contribute$74,000,000 to the tax base of Haywood County,and about$370,000 in tax revenue each year.It provides summer employment for over 400 people,and has about 190 on staff during the winter months. The lake is a place of beauty that is a major recreation center for visitors and residents alike. It is a clean industry,depending on the continued presence of the water resource that is Lake Junaluska. 0-20 points: What does the NC-Division of Water Quality Basinwide Management Plan say about the specific waters,which will be restored or protected by your project?(Make page specific references to the plan and explain how your project will solve documented problems and ensure protection or restoration). Page 98 of the French Broad River Basinwide Water Quality Plan describes Lake Junaluska as having problems with sedimentation and eutrophication. The report states that sedimentation has increased primarily because of residential and commercial growth in the watershed. This application directly addresses the concern in the Basinwide Plan by reducing sedimentation. The primary sources of sedimentation have been identified and landowners contacted The project addresses eroding stream banks and the roads associated with development —the two most significant sources of sedimentation in this watershed. 0-20 points: What will be the measurable and enduring outcomes of the project? An immediate reduction of 10%in sedimentation from existing sources in the Lake Junaluska(LJ)watershed Increased public and landowner support for achieving the 5-year goal of a 37o/u reduction in sedimentation in the LJ watershed Over 12,000 feet of eroding stream banks,2,400 feet of eroding road banks will be stabilized Sediment monitoring will provide conservation agencies and local governments with a needed assessment and planning tool. Public awareness of and participation in water quality issues will be increased BMP examples will provide effective technology transfer to residents of western North Carolina. The completed watershed action plan will provide focus to efforts to reduce non-point pollution in the Pigeon River Watershed 0-5 points:Does the project employ innovative procedures or technology?If so,what are the implications for water quality? There are three significant new technologies being introduced in the Pigeon River Watershed. The IPSI GIS model contains an unprecedented level of specificity about known or suspected sources of non-point pollution as well as a data analysis identifying the condition of the riparian zone,potential sources of sediment and pollutant loads to streams. This innovative tool substantially enhances planning and project implementation provides an assessment and monitoring tool,and is an outstanding means of communicating information about watershed conditions to the public,elected officials,and others. The second innovation is addressing the issue of sediment from private roads in mountain subdivisions.It is one of the most significant sources of sediment in many watersheds in western North Carolina. Initiating the Balsam Meadows demonstration project will help refine practices,draw attention to the issue,and encourage private landowners and developers to apply improved practices during development. Installing proportional monitoring and bed load samplers will provide needed information about the nature, quantity,and timing of sediment movement in this watershed In addition,this data will assess the effects of changing land uses and the effectiveness of BMPs,while improving sediment delivery modeling. 0-20 points:Does the project establish functional riparian buffers or greenways?If so,provide details of buffer design and estimates of pollution reduction. The project establishes functional riparian buffers in 2 sub-watersheds. The total length of these riparian buffers is over 12,000 feet. These buffers are generally 35'wide. Trees will be planted in these buffers to stabilize stream banks and reduce water temperatures. There will be no intensive agricultural uses or development within these buffers. Longterm maintenance agreements with incentive rentals or easements will be used to assure protection of these riparian buffers. Applicant: (Up to 30 points") 0-20 points:Describe other resources committed towards this project: There are over 25 volunteers gathering water quality data in support of this effort.The Pigeon River Fund has provided $73,300 in funding to initiate the IPSI effort. Tens of thousands of dollars worth of time from professionals from TVA.NRCS, HS&WCD, SWNC RC&D Council,DENR,HWA and Haywood Community College are contributed to the HWA Technical Advisory Committee each year. Private landowners will contribute thousands of dollars of cost share money and in-kind services as the BMPs are put on the ground 0-10 points:Briefly describe organization's qualifications to accomplish the proposed project: HWA is a 50l(c)3 non-profit corporation under North Carolina law. The Board includes decades of experience in administering a wide variety of grants. The President is also the Director of Environmental Programs for the Land of Sky Regional Council. The two staff administering these projects are both professionals with over 50 years cumulative experience. One was a former District Director for Farmer's Home Administration—the other a forester who had previously served as the Watershed Director for the Eastern Region of the USDA-Forest Service. The Technical Advisory Committee is composed of over a dozen professional staff from federal,state and local agencies. The HS&WCD,NRCS,and the NC Extension Service have trained and experienced engineers and conservationists committed to insuring the BMPs are properly placed on the ground Is there a long-term management plan to which this proposed project is strategically related?(Explain) A Watershed Action Plan has been drafted by the HWA Technical Advisory Committee to guide watershed improvement work in the Pigeon River Watershed for years to come. The proposed work is among the highest priority projects identified in this draft plan. Is there a local land use plan for the county or municipality in which the project will occur?What assurance can you provide regarding long term management of the project? There is no local land use plan affecting the project area. The riparian zones will be made subject to conservation easements or 15-year maintenance agreements.Easements will be transferred to a qualified land trust,such as the Southern Appalachian Highlands Conservancy, for administration. The 15-year agreements will allow the trees in the riparian corridors to become large enough that it would generally be impractical to remove them at that point. The watershed improvements made to homeowner association roads will reduce maintenance costs for the association,thus insuring their longevity. Is this project eligible for funding under other state or federal grant programs?If so,elaborate. The project is eligible for Section 319 Grants from EPA. Such a grant was approved by the State,and money is anticipated in April of 2001. However,those funds are committed to the Fines Creek and Hyatt Creek areas, and do not address some of the highest priority sources in the Lake Junaluska watershed and do nothing for correcting problems at the Canton Recreation Park The North Carolina Agriculture Cost Share Program funds BIv1Ps. However,only about$80,000 are available in any give year,thus limiting the effectiveness of that source. In addition,those resources are generally not targeted to the Lake Junaluska watershed The North Carolina Wetland Restoration Fund also provides funds for such practices as stream bank stabilization. These monies,whether from the Fund or the DOT,may be a beneficial supplement to this project. Is the property wherein the project will be located subject to any environmental laws,Hiles or regulations(existing or pending)which impose obligations or restrict the use or marketability of the property?(If yes,please explain) [Please do not exceed 4 pages!] No. Budget Summary Ck Applicant:Haywood Waterways Association&Haywood Soil 8 Water Conservation District 0 Date:November 29,ZOOD m� ??QOO Two Year Proiect Budget Summary <E, N0 Local CWMTF Total Staff $ 174,600.00 $ 89,960.00 $ 264,560.00 Travel $ 19,800.00 $ 3,900.00 $ 23,700.00 Monitoring& Evaluation $ 10,924.00 $ 17,650.00 $ 28,574.00 Public Education $ 10,400.00 $ 2,180.00 $ 12,580.00 Equipment $ 22,214.00 $ 2,267.00 $ 24,481.00 Supplies $ 2,500.00 $ - $ 2,500.00 Easements& Management Agreements $ - $ 25,000.00 $ 25,000.00 Best Management Practices $ 134,608.00 $ 403,827.00 $ 538,435.00 BMPs&Storm Water Management $ 22,000.00 $ 88,000.00 $ 110,000.00 Storm Water Management $ 3,209.00 $ 12,836.00 $ 16,045.00 Construction Contingency $ - $ 19,935.00 $ 19,935.00 Contract&Project Management $ - $ 12,000.00 $ 12,000.00 Total Project Cost: $ 400,255.00 $ 677,555.00 $ 1,077,810.00 CWMTF Grant Request=$677,555 Note: Pursuant to the instructions, a one page summary is provided.To adequately itemize Costs a threepage budget was necessary. 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L ONA��TC t}y> C �1 ,J nW J a ci m zn /� i 5°W dv ' loon to xb;Jvl 1 171 aE Name: HAZELWOOD Location: 035'27'15.3" N 083'03'43.9" W Date: 1113012000 Caption:Location Map Scale: 1 inch equals 2000 feet Balsam Meadows Subdivision,John Francis and Bill Cochran CcWaM(C)1997.Wptech,Inc. iNOrtti f{''�x'I �i �J Y � 17 r /� {tty .ey` } /'�• �i \��_ t i \.- � U5 '� 1 lm�l•K— /r.,i• �j tl' .7'.___ �IDl I�r ..ate �� _"•- �r p^ �e : r a'' ' 7 ,rp,' I�• {Y I '�}�a,`y ] i'''"` PkR '+•V"�,.."'`S ^,e )• Z`' J i '• �'T �-"r I 1�7/ t,I '-• i Yqq•n��� / � t S.�f�+`/y `(7 ��`� x �"".�YI� �� ��'� ryy r t . .S,. �i\.`:I Fetri-P 7 Ord" 0,1' t � ;� l�c`S�,A v!h I \�'}1'Qj ���ed i e,� 12,'sa•'� '�s.-` �I, ortl 'en'� YrP ,� !.�. ax as �)"} ..F= . ��.�tf{"-v,-aII�Xg.`-.�•._�:_ .. _. ` '\ `h'.e-�"�.. to^k�n(] aa�.ss , �.yD�..�,,f�'' �� f°Y��iC'ZGO-1.�{�'p'''��'t`\J^+}.-'\zf'(•(t` _•-"" ✓• ��� �l 'S'' i - �S'"�):•' \ ." t tr'�'Ga��.�" ��,1-��\•� Ott"/l�U�l r-,,,f $14111 'f--.t/ l }t bVV��'! l,�l ?,::+•� �r} f . \h "r.,r „ A• e r.,i�, tr �. \�.,, � .,..,,,.'mil'., •..al \\r a '*� „�•--^=.-may-'` - t�'�' OEM—` � 4,'.'l/ C. \� 1 5 '16a r hFt"'\ __ t +�{�F � •.] ..ri �,sw;•- NAI 412 ll 4' t; •�a •��� 1 Ouni e r lY 'I� �' In �t'�y_-` i � }. . �I \ .t `A� ,� P� tkat• r`���° r ° KtmS _ e� oR ..' ,� \ 7' OrclCh Igz it TPA• �' £/�� 1� n �'f / •1 ytl �1� k..�ii' r///(''� • 'Ad-�.•tLy rga / r-'� i -u 3.r:�- r.: ti' 6t) 1 � �.'`,;.�>•'-.^ %a`Ar. . n �j .w�^ wo ttlerti ial �° O �ylrl t �'S c8' --•� .. Ml 67 52''30' aso qoo FEET I T.5 Ml.TO V.S.TVII 132 133 Si)' 134 Mapped and edited by Tennessee Valley Authority Location Map-Canton Rec Park Stream Bank Restoration Published by the Geological Survey Control by NOSNOAA. USGS,and NA lo0 GN !� Revised by TVA in 1967 by photogrammetric methods using i aerial photographs taken 1966 and by reference to TVA•USGS a• F quadrangle dated 1941, Map field checked by TVA,1967 11 was` 1'oa' 05/6`3%2691 11:30 G475770489 IES PAGE 02 y Su as Serving the Legal and Insurance communitias • Investigating I Auditing y Consulting ~ V. May 3, 2001 ' Attn:Keith Haynes NC Dept of Environment&Natural Resources Asheville Itegioaal Office Divisioq of Water Quality 59 Woodfim Place =z Asheville,NC 28801 FAX 828/251-6452 - :y RE: Champion Paper Min, Canton,NC - FUe Review jaw Dear Mr. Haynes, I wanted to thank you again for your time the other day in discussing.the information that I am Iooldng for regarding the above-mentioned site. As I mentioned during our phone conversation, r I will be in Asheville from May 14-17,2001, and I am sending this letter to confirm my —_ appointment for a file review for Wednesday,May 16t5 at 9;00am. _ S1S.. Please do not hesitate to contact me at 847/577-0022 with any questions,or if you need to change our appointment time. -` Thank you again, and I look forward to meeting you in May. ` } Very Truly Yours, jT- Nadine L. Burg, i vL� Executive Consultant = _ IES—Claims Services —_ 1 Ei"YI• 3315 Algonquin Road, Suite 105 • Rolling Meadows, IL 60008 .Voice 847.577.0022 fax 84+7577.0489 _= 05/03/2001 11:30 8475770499 IES PAGE 01 IES' Claims Services 3315 West Algonquin Road Suite 105 Rolling Meadows,IL 60008 Phone: 8471577-0022 84 5 7.0489 tl=sial,�=�19�cs.�FqlAr'�--'�.�;rur��._'S'.�ircaw'�19k6t��!RSG�uil , _Ws� � a.,:11n��`�.mu>c..-��Fm��i '�,vY"r �'�.4h11�'�175F i`�tl�Imr��r-i•�a>e"��('px e:r!��,�r ��� �.�'i.l_��.tli 1. faes• • e tmmmitrai Keith Haynes To: Division of Water Quality Fax: 828/251.6452 NCpBNR From: Nadine L.Burg N Data: 513/01 Re: File Review—Champion Paper Mill Pages: Two,including cover sheet nry �I° �i m. arm�l;�ir� •,�,n9 x ixrl Y,�6n K� mx1aJY ''f�nt'�!':F4 STATE OF NORTH CAROLINA Department of Environment and Natural Resources 59 Woodfin Place, Asheville, NC 28801 828/251-6208 FILE ACCESS RECORD Guidelines For Access: The staff of the Asheville Regional Office are dedicated to making public records in our custody readily available to the public for review and copying. We also have the responsibility to the public to safeguard these records and to carry out our day-to-day program obligations . Please read carefully the following guidelines before signing this form: 1. We prefer that you call at least a day in advance to schedule an appointment to ,review the files. Appointments will be schedule between 9:00 am and 3 .00 pm. Viewing time ends at 5 :00 pm Anyone arriving without an appointment may view the files to the extent that time and staff supervision is available. 2 . You must specify files you want to review by facility name. The number of files that you may review at one time will be limited to five. 3 . You may make copies of a file when the copier is not in use -by the staff and if time permits. The cost per copy is 15 cents: payment may be make by check, money order, or cash to the Water Ouality Secretary. Please make checks payable to DENR. 4 . FILES MUST BE KEPT IN THE ORDER YOU FOUND THEM. Files may hot be taken from the office. To remove, alter, deface, mutilate or destroy material is one of these files is a misdemeanor for which you can be fined up to $500 . 00 . 5 . In accordance with General statute 25-3-512 a $20 . 00 processing fee will be charged and collected for checks on which payment has been refused. FACILITY NAME COUNTY 1. 2 . 3 . 4 . 5 . ,, // 2 NAME of reviewer: rint Neli?z L� SV?2(r /ES G/liI`nS Sep-y�� Signature: NAME of reviewer: prin Signature: / REPRESENTING: I ES _ �/!a s '5 /r inGPrt Please Attach a Business Card to This Form Date: S / S D ( Time In: Time Out: ^L _ i STATE OF NORTH CAROLINA Department of Environmental and Natural Resources Water Quality Section 59 W`oodfin Place, Asheville, NC 28801 828/251-6208 File Access Record FACILITY NAME COUNTY I/WE, PU0 have been provided (print n e/s) (print name/s) access to the above-named file by personnel of the Water Quality Section. I understand that this statement shall be made a permanent part of any file which is viewed under the Freedom of Information provision of the North Carolina General Statutes . Li-gi ture) (date) 11 (signature) (date) name/initials of WQ staff member permit number BLUE RIDGE �IPAPER PRODUCTS INC. N=-.1 ry m> O cD z in o o G �m July 1, 2004 °o 9V MZ m ATT: Central File Mr. Bradley Bennett ;1 Supervisor, Stormwater and General Permits North Carolina Department of Environment and Natural Resources 1617 Mail Service Center Raleigh,NC 2.7699-1617 Subject: Request for Designation of Representative Outfall Status. Blue Ridge Paper Products Inc., Canton Mill, Haywood County Stormwater Permit NCS000105 Dear Mr. Bennett: The purpose of this letter is to request representative status for stormwater outfall 6-18 with 6-4 and 6-10 being considered typical for our landfill, as granted in our permit for analytical sampling. Also to give notice that 6-5 Outfall located at the No. 6 Landfill no longer exists as the drainage from this area was inside the now active 6A-West cell and has been tied-in to the leachate collection system. Outfall 6-5 has been removed from our Stormwater Program. Outfall 6-18 is a new outfall. This outfall collects stormwater from the gravel road at the North West comer of the 6A-West Cell in accordance with the Division of Solid Waste approved plans at the No. 6 Landfill. Our"Stormwater Pollution Plan"has been revised (see attachments)to reflect the addition of the new outfall and to include the outfall in our qualitative and facility inspections. If you have any questions or need additional information, please contact Louie Justus at 828-646-2372. Sincer Loouie\Justus / Paul Dickens Senior Environmental Engineer Manager, Environmental Affairs 175 Main Street • P.O.Box 4000 • Canton,North Carolina 28716 Phone:828-646-2000 Raising Your Expectations BLUE RIDGE PAPER PRODUCTS INC. July 1, 2004 Certification for Permit No NCS000105 I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate and complete. I am aware that there are significant penalties or submitting false information, including the possibility of fines and imprisomnent for knowing violations. Respectfully, Mr. Robert M. Shanahan Vice President—Operations Manager BLUE RIDGE PAPER PRODUCTS INC. Xc: t M Forest_Westall NCDENR Division of Water Quality 2090 US 70 Hwy. Swannanoa,NC 28778 Canton Mill: Bob Williams—Director, Regulatory Affairs D\:New 6-18.doe Outfall - _ � Fes'_ /•- 9 � � i •�� j f Yy. If-ALL AO I LG rT J ':T/ - � ' g~ainx ��� i.L nRFi1/b me� _� � ��""•- / e r ®1( - ' .. ' '•//•Ii '®M1NA.E GBaMQWEIII Y, ♦91� —„mod ''.._ •_ �^ 4 I :i r4x IS2 AR 6" r � -n _ , . •, . �,� IV• /�%' 1;•/.. . ti, E%ISTING� ARMC �� .• -%' './ - jam' �,(�/ j' Landfill ll6 General Location ifap -" ✓' ® �Outfall # 18 a xw 00 a ma +ao sxz .•xw [xoF l9ni lel_ OR MI AO C .550 .L AFTZ tt t IAn 4ET 14-7 F675 REPLACEMENT FOR 4A77, RI P ,3,� AE ABA DO E A t AP QiW'.7 0769 /+APK/ B AP26 Outfall #6-18 am k See LEGEND next page EXISTING 200 0 200 400 loo Drawing Legend: Outfall # 18 (Landfill # 6 ) Total Drainage Area: 6,000 Square Feet (See Note, Below) Drainage Area Outline: Drainage and Discharge Structures: Drop Basins Culvert Pipes Impervious Surfaces: Roads Buildings Stormwater Structural Control Measures: Rip-Rap Springs Hazardous Waste Storeage Area HW Satellite Hazardous Waste Storage Area Materials Loading and Access Areas LOAD Note: New Outfall established 5/20/04. r WC®ENR AUG - 6 bond North Carolina Department of Environment and Natural eso rces Division of Water Quality LARORATORY SECTION Michael F. Easley, Governor AI AssRJr, Secret&y- - Alan W. Klimek, P.E., Director. August 5, 2004 198 Mr. John J. Pryately Blue Ridge Paper Products Inc. WTP P.O. Box 4000 Canton, NC 28716 SUBJECT: Laboratory Certification Maintenance Inspection Dear Mr. Pryately: Enclosed is a report for the inspection performed on July 21, 2004 by Mr. Gary Francies. No deficiencies or lettered comments and/or recommendations are cited in this report, a response is not required. We appreciate the fine job you and your staff are doing. As a certification requirement, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by email, or if you have questions or need additional information please contact us at 919-733-3908. Sincerely,c, James W. Meyer Laboratory Section Enclosure cc: Gary Francies Laboratory Section 1623 Mail Service Center,Raleigh,North Carolina 27699-1623 One 4405 Reddy Creek Road,Raleigh,North Carolina 27609 NorthCaTolina Phone: 919-733-3908/FAX:919-733-6241/Internet:www.dwglab.org An Equal Opportunity/Affirmative Action Employer—50%Recycledl10%Post Consumer Paper Naturally On-Site Inspection Report LABORATORY NAME: Blue Ridge Paper Products WWTP Lab ADDRESS: P.O. Box 4000 Canton, NC 28716 CERTIFICATE NO: 198 DATE OF INSPECTION: 7/21/04 TYPE OF INSPECTION: Maintenance EVALUATOR: Gary Francies LOCAL PERSON(S) CONTACTED: Mr. Paul Dickens, Mr. John Pryately, Ms. Lori Cooper I. INTRODUCTION: This laboratory was inspected to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. II. GENERAL COMMENTS: The staff is congratulated for doing a good job of maintaining the laboratory program. The laboratory is spacious and well equipped. Since the last inspection a new laboratory dishwasher has been obtained. All equipment is well maintained. Records are well kept and most data appeared accurate. III. DEFICIENCIES, REQUIREMENTS, COMMENTS, AND RECOMMENDATIONS: No deficiencies or comments were noted. IV. PAPER TRAIL INVESTIGATION: No paper trail was performed because the facility had performed its own internal audit of Discharge Monitoring Reports (DMR) from April 2003 through April 2004. Amended DMRs were submitted for all errors noted. V. CONCLUSIONS: No deficiencies were found during the inspection. No response is required. Report prepared by: Gary Francies Date: 7/29/04 BLUE RIDGE PAPER PRODUCTS INC 12 July 2004 CERTIFIED MAIL RETURN RECEIPT REQUESTED 7099 3220 0007 0371 5184 Mr. D. Keith Haynes Environmental Specialist North Carolina Department of Environment and Natural Resources D C �/ 2 Asheville Regional Office L� D Division of Water Quality 2090 US Highway 70 AUG 14 2004 Swannanoa,North Carolina 28778 DIVISION OF AIR OUALITV ASHEVILLE REGIONAL OFFICE Subject: NPDES NCS000105 Non-Stormwater Discharge to Storm Drain Blue Ridge Paper Products,Inc. Canton Mill This follows our telephone call to you today at 1315. At 1045 today, we confirmed a non-stormwater discharge to our stormdrain system. The discharge occurred between 1500 and 1700 on 6 July 2004 and involved less than 1000 gallons of washwater associated with coal handling equipment maintenance. The water contained turbidity and coal fines. At the time of discovery on 6 July, we checked the Camp Branch discharge to the Pigeon River (stormwater outfall#7) .This discharge and was clear. We concluded that the washwater was routed to and contained in our coal pile stormwater pond. Water in the coal pile stormwater pond is pumped to the Canton Mill sewer system for treatment. After discussion with knowledgeable persons and tracing stormdrains this morning, we discovered that washwater observed on 6 July entered the stormdrain system below the coal pile stormwater pond. There was a release to the river through stormwater outfall #8. The outlet of stormwater outfall#8 is not readily accessible and is hidden by weeds along the river bank. The stormdrain routing is not obvious from the ground, which is the reason we were mislead on 6 July when we investigated the washwater discharge. As corrective action,the Canton Mill will use portable hoses, a vacuum truck and other means in the future to collect all washwater associated with coal handling equipment maintenance. This water will be diverted to the mill sewer system. Paul S. Dickens F. Louie Justus Environmental Manager Senior Environmental Engineer 828-646-6413 828-646-2372 dickep@blueridgeepaoer.com iustul@bluerid eoaper.com Environmental Group 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations BLUE RIDGE PAPER PRODUCTS INC. CERTIFIED MAIL RETURN RECEIPT REQUESTED 7099 3220 0007 0371 5313 22 September 2004 Mr. Forrest Westall Water Quality Supervisor S� 2r ���q North Carolina Department of Environment and Natural Resources Asheville Regional Office A 110glk4 Division of Water Quality ` 2090 US Hwy 70 Swannanoa, North Carolina 28778 Subject: NPDES NC0000272 Ivan - Flood Event of 17 September 2004 Unanticipated Bypass of Treatment Sanitary Sewer Overflow Blue Ridge Paper Products, Inc. Town of Canton, North Carolina Dear Forrest— This is the written report required under the subject permit documenting flood damage and loss of wastewater treatment associated with Hurricane Ivan on the morning of 17 September 2004. The wastewater treatment plant operated by Blue Ridge Paper Products also treats sewage from the Town of Canton. This report is submitted for both Blue Ridge Paper Products and the Town of Canton. The Ivan flood came 9 days after flooding and damage from Hurricane Frances. These back-to-back floods are unprecedented. Both floods set records for river stage in Canton, NC at 21 feet and 23 feet respectively. The dike system protecting our wastewater treatment plant was designed to withstand floods of-- 20 feet river stage, which is above the historic flood level for Canton. Both floods overtopped our dike. Floodwaters from Ivan were deeper and more violent than Frances. We notified DENR by telephone at 0650 on the morning of 17 September 2004 that our wastewater plant was flooded and shut down. Mill operations were still curtailed as a result of Frances. We subsequently provided'daily updates on progress towards restoring Environmental Group 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations Forrest Westall, NC DENR ARO DWQ 22 Sep 2004, Page 2 wastewater treatment for the town's wastewater. Wastewater treatment was restored on the afternoon of 21 September 2004. During the period that wastewater treatment was down, untreated sewage from the town entered the Pigeon River, both from the mill's influent lift station and from the town's sewage pump stations that were submerged and damaged by floodwater. Since mill operations were already down before Ivan and remained down, there was no release of untreated industrial wastewater. Chemicals and oil storage on the Blue Ridge site remained secure. Flood Event The remnants of Hurricane Ivan passed through Western North Carolina on 16 and 17 September 2004. The mill revised its flood protection plan based on experience with the Frances flood and began aggressive preparations for Ivan on 11 September 2004. These advance preparations included installation of large diesel pumps to keep the wastewater plant and mill dry during a storm event similar in magnitude to Frances. Blue Ridge Paper began a formal flood watch on the morning of 16 September and completed installation of floodgates and dike reinforcements protecting the mill and wastewater treatment plant. The plan for Ivan was to run power boilers and generate mill power to keep wastewater influent pumps running and the wastewater plant dry. If the river stage rose to the point of flooding our secondary clarifiers, we would cut off the effluent discharge and bypass pump over the dike into the river using the diesel pumps. Between midnight and 0400 on the morning of 17 September, floodwaters backed up into the wastewater treatment area and overtopped the secondary clarifiers. During this period, the diesel bypass pumps were able to keep up with both influent and floodwater flow. The river stage stabilized at— 19 feet from 0330 until 0400, and we felt that we might succeed in surviving Ivan. In hindsight, the pause in river stage rise was the result of flooding into the Town of Canton upstream of the mill. When the town filled with floodwaters, the river stage quickly jumped to 21 feet, then peaked at 23 feet- a new record for Canton. At 0408, the mill lost CP&L power. We were generating mill power at that time and keeping pace with floodwater infiltration, but the surge from loss of external power tripped out the mill's internal power distribution system. Our influent wastewater pumps stopped, and the wastewater plant began flooding at the influent lift station. At about 0440, the river overtopped the dike protecting the wastewater plant. Floodwaters rushed in. By 0500, there was 7 to 8 feet of water in the wastewater treatment area, 3 to 4 feet higher than the Frances flood. This water flooded the influent lift station, sludge pump room, secondary clarifiers and switchgear rooms as well as the wastewater control room, lab and offices. The lower aeration basins also flooded. Only the primary clarifiers and upper aeration basins remained above flood level. Floodwaters running through the Environmental Group 175 Main Street • PO Box 4000 Canton, North Carolina 28716 a 828-646-2000 Raising Your Expectations Forrest Westall, NC DENR ARO DWQ 22 Sep 2004, Page 3 wastewater plant cut a temporary channel along the river side of the aeration basins and washed out a section of dike between the aeration basins and river. Downtown Canton was severely flooded, and the town's sewage pump stations along the Pigeon River were submerged. The town's disinfection pretreatment system located at the headworks of the Blue Ridge wastewater plant was also submerged. Recovery Flood waters started to recede on the afternoon of 17 September 2004. By the morning of 18 September, Blue Ridge was able to drain and pump remaining floodwater from the wastewater area and start work to restore wastewater treatment. The Town of Canton also began work to repair and restore sewage pump stations damaged by the flood. To drain remaining floodwaters from the wastewater treatment plant and from the mill, diesel pumps were installed at the influent low lift pumps to the mill's wastewater treatment system. These pumps discharged to the river. On the evening of 18 September 2004, the Town of Canton began pumping sewage back to the mill's wastewater headworks. These waters were then bypass pumped into the river. On the afternoon of 19 September, the Town of Canton was able to restore the disinfection pretreatment system. The disinfected wastewater was then pumped into the river. These interim sewage handling and treatment arrangements had been discussed with DENR staff and were agreed to be the best measures for public health protection until full wastewater treatment could be restored. Work by Blue Ridge personnel to restore wastewater treatment continued non-stop after floodwaters were drained from the wastewater area. This was truly a heroic effort by our electricians, mechanics, wastewater operators and contractors. Blue Ridge was able to restart wastewater treatment operations on the afternoon of 21 September 2004. Discharge of untreated and partially treated sewage from the Town of Canton through diesel pumps at the mill's wastewater headworks stopped at 1145 on 21 September 2004. Blue Ridge resumed compliance monitoring of the wastewater plant effluent that night. Sanitary Sewer Overflows The Blue Ridge wastewater treatment facilities were down from 0408 on 17 September 2004 until the afternoon of 21 September 2004. During this period, untreated sewage from the Town of Canton was discharged to the Pigeon River, both from overflows at damaged pump stations owned by the town and from the influent of the mill's wastewater treatment system. Floodwaters and cleaning water from the mill and town were also discharged to the river. Environmental Group 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations Forrest Westall, NC DENR ARO DWQ 22 Sep 2004, Page 4 The quantity of sewer system overflow is difficult to estimate,but is greater than 15,000 gallons. The majority of the overflow was floodwater and cleaning water necessary to restore sewage pump stations and wastewater treatment. The mill locked restrooms and installed portable toilets during the wastewater treatment outage to avoid discharge of domestic sewage to the river from the mill. A SSO reporting form is enclosed for the period of wastewater treatment outage. Summary The Ivan flood was worse than Frances, which was the worst flood event in Canton, NC for at least 60 years. These back-to-back floods were truly severe acts of nature and overwhelmed the flood protection structures at the Blue Ridge Paper Products mill. Mill operations prior to Ivan were still curtailed from Frances. We took aggressive additional flood protection measures to prepare for Ivan, but the Pigeon River ultimately rose higher than these extra measures could protect. The Ivan flood and second loss of wastewater treatment resulted in overflow of untreated sewage from the Town of Canton into the Pigeon River. We will learn from both floods and prepare a strategy to strengthen flood protection at the mill. Blue Ridge Paper Products and the Town of Canton worked diligently and non-stop to restore treatment of the town's wastewater following the Ivan flood. We were able to restore essential wastewater services within 4.25 days of the flood event. The Town restored wastewater disinfection within 2.5 days of the flood event. We greatly appreciate DENR's assistance and understanding with the emergency recovery efforts. In particular, we appreciate the multiple site visits by Keith Haynes of your staff to assess flood damage and recovery efforts for wastewater treatment. Sincerely— Paul S. Dickens Manager, Environmental Affairs 828-646-6141 dickep@blueridgepaper.com Enclosure: SSO Form for Ivan flood event Environmental Group 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations OF VJATF9 Form CS-SSO Collection System Sanitary Sewer Overflow Reporting Form P ^C PART I This form shall be submitted to the appropriate DWQ Regional Office within five days of the first knowledge of the sanitary sewer overflow (SSO). Permit Number: NC 0000272 (WQCS#if active, otherwise use treatment plant NC/WQ#) Facility: Blue Ridge Paper Products,Inc.-Wastewater Treatment Plant Incident# Owner: Blue Ridge Paper Products,Inc. Region: Asheville City: Mill also treats wastewater for Town of Canton,NC County: Haywood Co. Source of SSO(check applicable): 0 Sanitary Sewer 0 Pump Station SPECIFIC location of the SSO(be consistent in description from past reports or documentation-i.e. Pump Station 6, Manhole at Westall& Bragg Street, etc,): Multplewertlowsto Pigeon Riverin Canton,NCdudngandalterlvanPooduntilFlooddamagecauldberepaired. Latitude(degrees/minute/second): 35/32/06 Longitude(degrees/minute/second) 82/50/34 Incident Started Dt: 09-17-2004 Time, 4:08 am Incident End DT09-21-2004 Time, 11:45 am (mm-dd-yyyy) hh:mm AM/PM (mm-dd-yyyy) hh:mm AM/PM Estimated volume of the SSO: unknown> 15,000 102 gallons Estimated Duration(Round to nearest hour): Describe how the volume was determined: Flood conditions, overflows mixed with flood waters, total volume unknown Weather conditions during SSO event:Hurricane Ivan, record flood on Pigeon River in Canton, NC, 2nd flood in 9 days Did SSO reach surface waters? El Yes❑No❑ Unknown Volume reaching surface waters(gallons): unknown Surface water name: Pigeon River Did the SSO result in a fish kill? ❑Yes ❑✓ No ❑Unknown If Yes,what is the estimated number of fish killed? SPECIFIC cause(s)of the SSO: ❑✓ Severe Natural Condition ❑ Grease ❑ Roots ❑ Inflow and Infiltration ❑ Pump Station Equipment Failure ❑ Power outage ❑ Vandalism ❑ Debris in line ❑ Other(Please explain in Part II) Immediate 24-hour verbal notification reported to: DENR 1-800 number at 06:50 on 9/17, follow-up with Keith Haynes ARO 0 DWQ El Emergency Mgmt. Date(mm-dd-yyyy):09-17-2004 Time(hh:mm AM/PM): 6:50 am If an SSO is ongoing, please notify Regional Office on a daily basis until SSO can be stopped. Per G.S. 143-215.1 C(b),the responsible party of a discharge of 1,000 gallons or more of untreated wastewater to surface waters shall issue a press release within 48-hours of first knowledge to all print and electronic news media providing general coverage in the county where the discharge occurred.When 15,000 gallons or more of untreated wastewater enters surface waters, a public notice shall be published within 10 days and proof of publication shall be provided to the Division within 30 days. Refer to the referenced statute for further detail. The Director, Division of Water Quality, may take enforcement action for SSOs that are required to be reported to Division unless it is demonstrated that: 1)the discharge was caused by severe natural conditions and there were no feasible alternatives to the discharge;or 2)the discharge was exceptional, unintentional,temporary and caused by factors beyond the reasonable control of the Permittee and/or owner, and the discharge could not have been prevented by the exercise of reasonable control. Part II must be completed to provide a justification claim for either of the above situations.This information will be the basis for the determination of any enforcement action.Therefore, it is important to be as complete as possible. WHETHER OR NOT PART II IS COMPLETED,A SIGNATURE IS REQUIRED AT THE END OF THIS FORM. CS-SSO Form October 9,2003 Page 1 �o�wnr�y G 4 Form CS-SSO Collection System Sanitary Sewer Overflow Reporting Form PART I I ANSWER THE FOLLOWING QUESTIONS FOR EACH RELATED CAUSE CHECKED IN PART I OF THIS FORM AND INCLUDE THE APPROPRIATE DOCUMENTATION AS REQUIRED OR DESIRED COMPLETE ONLY THOSE SECTIONS PERTAINING TO THE CAUSE OF THE SSO AS CHECKED IN PART I In the check boxes below, NA=Not Applicable and NE = Not Evaluated A HARDCOPY OF THIS FORM SHOULD BE SUBMITTED TO THE APPROPRIATE DWQ REGIONAL OFFICE UNLESS IT HAS BEEN SUBMITTED ELECTRONICALLY THROUGH THE ONLINE REPORTING SYSTEM Severe Natural Condition (hurricane, tornado, etc.) Describe the"severe natural condition" in detail. Passage of Hurricane Ivan resulted in record flood, overtopped flood dikes and flooded WTP. How much advance warning did you have and what actions were taken in preparation for the event? Activated revised flood plan on 9/16 and took all reasonable precautions to prevent flood of WTP Comments: Blue Ridge Paper WTP also treats sewage from Town of Canton. Mill shutdown, sewage from town overflowed. Grease (Documentation such as cleaning, inspections, enforcement actions, past overflow reports, educational material and distribution date, etc. should be available upon request.) When was the last time this specific line(or wet well)was cleaned? Not applicable Do you have an enforceable grease ordinance that requires new or retrofit of grease traps/interceptors? []Yes[] No dA❑NE Have there been recent inspections and/or enforcement actions taken on nearby restaurants or other []Yes[]No ONA❑NE nonresidential grease contributors? Explain. Have there been other SSOs or blockages in this area that were also caused by grease? ❑Yes❑ No UNADNE When? If yes,describe them: Have cleaning and inspections ever been increased at this location? []Yes[:] No MLNA FINE Explain. CS-SSO.Form October 9,2003 Page 2 Have educational materials about grease been distributed in the past? ❑Yes❑ No WNA❑NE When? and to whom? Explain? If the SSO occurred at a pump station,when was the wet well and pumps last checked for grease accumulation? Were the floats clean? []Yes[] No NA❑NE Comments: Roots Do you have an active root control program? []Yes[-] No NA❑NE Describe / 1 Have cleaning and inspections ever been increased at this location because of roots? ❑Yes❑No UNA❑NE Explain: What corrective actions have been accomplished at the SSO location(and surrounding system if associated with the SSO)? What corrective actions are planned at the SSO location to reduce root intrusion? Has the line been smoke tested or videoed within the past year? ❑Yes❑ No NA❑NE If Yes,when? Comments: Inflow and Infiltration Are you under an SOC(Special Order by Consent)or do you have a schedule in any permit that ❑Yes❑No NA❑NE addresses I/I? CS-SSO Form October 9,2003 Page 3 Explain if Yes: What corrective actions have been taken to reduce or eliminate I&I related overflows at this spill location within the last year?Has there been any flow studies to determine 1/1 problems in the collection system at the SSO location? ❑Yes1--I[]No NA❑NE If Yes,when was the study completed and what actions did it recommend? Has the line been smoke tested or videoed within the past year? ❑Yes❑No LZINA❑NE If Yes,when and indicate what actions are necessary and the status of such actions: Are there 1/1 related projects in your Capital Improvement Plan? LJYeL1 No L&NA NE If Yes,explain: Have there been any grant or loan applications for 1/1 reduction projects? ❑Yes❑No BNA❑NE If Yes, explain: Do you suspect any major sources of inflow or cross connections with storm sewers? ❑Yes[]No UNA❑NE If Yes,explain: Have all lines contacting surface waters in the SSO location and upstream been inspected recently? ❑Yes❑No NA❑NE If Yes, explain: What other corrective actions are planned to prevent future 1/1 related SSOs at this location? Comments: Pump Station Equipment Failure (Documentation of testing records etc., shoul be provided upon request.) What kind of notification/alarm systems are present? Auto-dialer/telemetry(one-way communication) ❑✓Yes CS-SSO Form October 9, 2003 Page 4 Audible aes Visual ❑Yes SCADA(two-way communication) ❑Yes Emergency Contact Signage ❑Yes Other ❑Yes Describe the equipment that failed? Flood waters submerged WTP and sewage pump stations, power was lost as result of flooding What kind of situations trigger an alarm condition at this station(i.e. pump failure, power failure, high water,etc.)? high level , Were notification/alarm systems operable? Yes❑NoHNAEINE If no, explain: If a pump failed,when was the last maintenance and/or inspection performed? What specifically was checked/maintained? If a valve failed,when was it last exercised? Were all pumps set to alternate? []Yes[]No MINNA❑NE Did any pump show above normal run times prior to and during the SSO event? ❑Yes❑NoU(A❑NE Were adequate spare parts on hand to fix the equipment(switch,fuse,valve,seal, etc.)? ❑Yes❑ No NA❑NE Was a spare or portable pump immediately available? DYes11 No NA❑NE If a float problem,when were the floats last tested? How? If an auto-dialer or SCADA,when was the system last tested? How? Comments: CS-SSO Form October 9,2003 Page 5 Power outage (Documentation of testing, records, etc., should be provided of alternative power source upon request.) What is your alternate power or pumping source? • Generator Did it function properly? ❑Yes❑No BNAFINE Describe? When was the alternate power or pumping source last tested under load? If caused by a weather event, how much advance warning did you have and what actions were taken to prepare for the event? Activated revised flood plan on 9/16 and took all reasonable precautions to prevent flood of WTP Comments: Vandalism Provide police report number: �-ry Was the site secured? DYes❑ No NA❑NE If V.. hn,.) Padlocked Control Panel / Have there been previous problems with vandalism at the SSO location? Yes❑No EINA UNE If Yes,explain: What security measures have been put in place to prevent similar occurrences in the future? []Yes[-] No NA❑NE Comments: Debris in line (Rocks, sticks, rags and other items not allowed in the collection system, etc.) What type of debris has been found in the line? How could it have gotten there? Are manholes in the area secure and intact? U YesU No UNA NE CS-SSO Form October 9,2003 Page 6 When was the area last checked/cleaned? r{/ Have cleaning and inspections ever been increased at this location due to previous problems with debris? ❑Yes❑No MINA❑NE Explain: Are appropriate educational materials being developed and distributed to prevent future similar ❑YesEI No UNADNE occurrences? Comments: Other(Pictures and a police report should be available upon request.) Describe: Were adequate equipment and resources available to fix the problem? ❑Yes❑ No LANA❑NE If Yes,explain: If the problem could not be immediately repaired,what actions were taken to lessen the impact of the SSO? Comments: For DWQ Use Only: /NA IDWQ Requested an Additional Written Report: ❑Ye 1^No ONE If Yes,What Additional Information is Needed: Comments: SSOs were result of 2nd major flood event in 9 days that damaged wastewater treatment plant owned by Blue Ridge Paper Products and also damaged sewage pump stations owned by Town of Canton. See letter from Blue Ridge Paper Products dated 22 Sep 2004. CS-SSO Form October 9,2003 Page 7 As a representative for the responsible party, I certify that the information contained in this report is true and accurate to the best of my knowledge. Person submitting claim: Bob Shanahan Date: 22 Sep 2004 Signature: ") Title: VP and Mill Manager Telephone Number. 828-646-2840 Any additional information desired to be submitted should be sent to the appropriate Division Regional Office within rive days of first knowledge of the SSO with reference to the incident number(the incident number is only generated when electronic entry of this form is completed, if used). Reference letter from Blue Ridge Paper Products dated 22 September 2004. CS-SSO Form October 9, 2003 Page 8 contact:Robert Williams,Director-Regulatory Affairs BLUE RIDGE Blue Ridge Paper Products Inc. Phone:(828)646—2033 PAPER PRODUCTS INC. Email:,Mllib@blueddqepaper.com For Immediate Release City of Canton's Municipal Waste Returned to Full Treatment Canton, NC -- September 22, 2004 -- On September 16, 2004 Haywood County and Western North Carolina again received floodwaters. Hurricane Ivan caused the shutdown of Blue Ridge Paper Products' wastewater treatment plant. Manufacturing operations at the Canton Mill were still in curtailment from the floods associated with Hurricane Frances that occurred on September 8`s' The Blue Ridge wastewater treatment plant also receives municipal waste from the Town of Canton. As a result of this shut down untreated waste from the Town of Canton was released to the Pigeon River. On September 21, 2004 Blue Ridge Paper Products was able to fully restore wastewater treatment operations. Town of Canton and Blue Ridge Paper personnel worked diligently and non-stop to restore wastewater services following the flood. Representatives of the Haywood County Health Department, the North Carolina Department of Environment and Natural Resources, and Haywood County Emergency Services were notified of flood damage to Canton and Blue Ridge wastewater treatment systems. These agencies closely monitored actions to restore essential wastewater services and provided valuable assistance with the flood response effort. Sep-14-2004 07:50pm Ffwr6LLE RIDGE PAPER 8286466892 T-068 P.001 F-384 c BLUE RIDGE PARR PRODUCTS IMc ' 175 MAIN STREET CANTON, NC 28716 FACSIMILE TEANSIAITTAL SHEET `ro: FROM: COMPANY: DATE: ILA SAP zo0LI FAX NUMBER:<92j:? 24q -�o43 -TOTAL NO.OP PAdamGES iNC =NG COVER: - _ PHONE NUMBER SENOFR'S REFERENCE NUMBER: yzs - 291'-- L["so0 ItE_ YO[E'REFERENCE NUMBER: .17 P -�- I7 URGENT Al FOR REVIEW ❑PLEASE COMMENT [I PLEASE REPLY ❑PLEASE RECYCLE (VOTES/COMMENTS,`: 1-PX 7,A r . J7�1 < �O ( ! e- S� 11 '0 do <? s -zoo 4 , &I6- eI q 1 '7fxma>sialm>•nm,�esihiscmamus,�vvorta;,aenda3wrly�or�,ueof��af•�••hmay,.�minvy�rnamond� I'sconfrdvttial,j»nasir5ar�5 attmneyrrioilega�cnde�fmrj� zdisdnntreunae,'app�irablekw.If'tberPederoftbis Ivmrnurar�uimzscwtSie» r�pic�yronareirad�ynrbatarrydivoniru�n distrr$raim,orr&r�dirarion�ia IAI>IflatltlfQ6Rn iSf1IDhlj.4lH��yt4[�f.YTfteLLRfjIjJ6CVlRm#IflfCI17i3771��1Wb�71SI1771Ft�1Q�y�19�P�'011e®7d return,by mail,the original message to us. Thank you.' SEP 1 4 2004 D WATER QUALITY SECTION ASHEVILLE REGIONAL OFFICE Serr14-2004 07:50pm FrurBLUE RIDGE PAPER 8286466892 T-068 P.002 F-384 Paul To keith.haynes@ncmall.net DickenslCerdon/BlueRidge fonest.westall@ncmailmet.John 09/14/2004 0722 PM Pryately/Canton/BlueRtdge@BlueRidgePaper,Bob William K-antonlBlueRidge@BlueRidgePaper,Daryl 4YhitUCantonlBImRidge@BlueRidgePaper,Michael KoerscbnerlCantonA31ueRidge@BlueRidgePaper,Steve hcc Si ngl e/Canto n/BlueRidge@BlueRidg ePaper Subject Blue Ridge Flood Outage Letter and Status Update 14 Sep 2004 Keith Haynes, NC DENR ARO DWO- An electronic copy of our flood outage letter is attached. I will also fax a copy with the enclosure tonight. We serit this out by certIfled mail this rooming,and tonight I found one typo on the last page. We were able to restore full treatment of the town of Canton wastewater within 3.5 days or 82 hours of the time that we lost wastewater treatment to floodwaters. This is corrected on the electronic copy and fax. Blue Ridge Paper Products greatly appreciates your help and assistance with restoring wastewater treatmcmt after the flood.Your visits an 8 September and today were great. Thanks also for your guidance on replacing our flood damaged strip chart recorders with more modem data trend loggers. I think this is the coat,we will go. As you are aware,Blue Ridge contracted with PACE Labs to inn our dally process and compliance wastewater samples. This will continue until we are able to restore our former wastewater lab capability. We have restored on-site capability for pH, DO,conductivity,temperature and color monitoring. Compliance sampling and the dally river inn resumed on 12 September,or within 4 days of the flood. Yesterday,we restored our wastewater flow totalizer. We continue to take 4-hr manual flow readings as well as pH and DOs to check that our instrumentation is reading correctly. We do not yet have continuous flow or pH recording although the instruments are working and providing readouts IocaRy or In our control room. ,NubDmaUc data recording capability will take a while to restore. We will have a gap In our wastewater compliance monitoring from 7 September thru 11 September 2004 due to the flood. I previously sent you an e-mail documenting the samples in our refrigerator that were lost to the flood. I also sent you information on our flood protection plan for Ivan expected this Friday. Keith,cote again,thank you so much for DENR's help and assistance with the flood. Paul Dickens Manager, Environmental Affairs Blue Ridge Paper Products,Inc. dickepdpblueridgepaper.com 828-64141i-6141 FAX 828-646-6892 l FITI fI=dfvN,U994.doc Sep-14-2004 07:51pm From-BLUE RIDGE PAPER 8286466892 T-068 P.003 F-384 BLUE RIDGE BLUE E CERTIFIED MAIL RETURN RECEIPT REQUESTED 14 September 2004 7099 3220 0007 0371 5306 Mr.Forrest Westal Water Quality Supervisor North Carolina Department of Environment :md Natural Resources Asheville Regional Office Division of Water Quality 2090 US Hwy 70 Swannanoa,North Carolina 28778 SuiDject: NPDES NC0000272 Flood Event of 8 September 2004 Unanticipated Bypass of Treatment Sanitary Sewer Overflow Blue Ridge Paper Products,Inc. Town of Canton,North Carolina Dear Forrest— Th is is the written report required under the subject permit documenting flood damage and loss of wastewater treatment associated with hurricane Frances on the morning of 8 September 2004. The wastewater treatment plant operated by Blue Ridge Paper Products also treats sewage from the Town of Canton. This report is submitted for both Blue Ridge Paper Products and the Town of Canton. Wt:notified DENR by telephone at 0745 on the morning of 8 September that the mill was shut down and that our wastewater plant was flooded. We subsequently provided daily updates on progress towards restoring wastewater treatment for the town's wastewater. Wastewater treatment was restored on the afternoon of 11 September 2004. During the period that wastewater treatment was down, untreated sewage from the town entered the Pigeon River,both from the mill's influent lift station and from the town's sewage pump stations that were submerged and damaged by floodwater. Since mill operations were curtailed in advance of the flood and remained down,there was no release of untreated industrial wastewater. Chemicals and oil storage on the Blue Ridge site remained secure. Environmental Group 175 Maio Street . PO Box 4000 Canton,North CarolIna 28716• 828-646-2000 Raising Your Expectations Sep-14-2004 07:51 pm Frmn-BLUE RIDGE PAPER 8236466892 T-068 P.004/015 F-384 Forrest Westall, NC DENR ARODWQ 14 Sep 2004, Page 2 Flood Event The remnants of hurricane Frances passed through Western North Carolina on 7 and 8 September 2004. The mill began a flood watch early on the morning of 7 September. Based on water levels in Pigeon River,the mill activated its flood protection plan at 1600 on 7 September and installed floodgates in the dikes protecting the mill and wastewater treatment plant. At- 1900 the mill began a controlled shutdown of the backend of the mi'11-recovery and pulp production-as a precaution against flooding. At.-2200 based on rapid river rise, we began a controlled shutdown of paper production as a precaution agadnst flooding. We also started a controlled shutdown of power boilers. At 0253 on the morning of 8 September,floodwaters backed up into the wastewater treatment area and overtopped the secondary clarifiers. At that time,the low lift pumps to wastewater treatment were stopped. This started an unanticipated bypass of treatment necessary to prevent severe property damage. At this time all mill operations were down, and chemical and oil tanks were secure. Aerators in the aeration basins were turned off to !tebde and store activated sludge. At 0330 on 8 September,power to the mill site including wastewater treatment was turned off to prevent damage to electrical substations and switch gear from flood water. The mill went cold at that time,and all industrial wastewater generation stopped. At-0600 on 8 September,the Pigeon River crested at 21 feet, a record for Canton. The mi I1's protective dike system was overtopped. There was 4 to 5 feet of water in the wastewater area.This water flooded the influent lift station,secondary clarifiers and svr.tch gear rooms as well as the wastewater control room,lab and offices. The aeration basins and primary clarifiers remained above flood level. Downtown Canton was severely flooded, and the town's sewage pump stations along the Pigeon River were submerged. The towns disinfection pretreatment system located at the head-works of the Blue Ridge wastewater plant was also submerged. Recanvery Flood waters started to recede on the afternoon of 8 September. By the morning of 9 September,Blue Ridge was able to drain and pump remaining floodwater from the wastewater area and start work to restore wastewater treatment. The Town of Canton also began work to repair and restore sewage pump stations damaged by the flood. To drain remaining floodwaters from the wastewater treatment plant and from the mill, portable diesel pumps were installed at the influent low lift pumps to the mill's wastewater treatment system. These pumps discharged to the river. Environmental Group 175 Main Street . PO Box 4000 Canton,North Carolina 28716• M-646-2000 Raising Your Expectations Sep-1 4-2004 07:52pm From-BLUE RIDGE PAPER 8286466992 T-068 P.005/015 F-384 Forrest Westall, NC DENR ARO DWQ 14 Sep 2004, Page 3 Ont the morning of 10 September 2004,the Town of Canton was able to restore the disinfection pretreatment system. At that time,the town began pumping sewage back to the:trill's wastewater headworks. The disinfected wastewater was then pumped into the river. This interim treatment had been discussed with DENR staff and was agreed as the best measure for public health protection until full treatment could be restored. Work by Blue Ridge personnel to restore wastewater treatment continued non-stop after floodwaters were drained from rite wastewater area. Blue Ridge was able restart wastewater treatment operations on the afternoon of I September 2004. Discharge of untreated and partially treated sewage from the Town of Canton through diesel pumps at the mill's wastewater headworks stopped at— 1250 on I 1 September. Blue Ridge resumed compliance monitoring of the wastewater plant effluent that night. Sanitary Sewer Overflows The Blue Ridge wastewater treatment facilities were down from 0300 on 8 September 2004 until the afternoon on 11 September 2004. During this period,untreated sewage from the Town of Canton was discharged to the Pigeon River,both from overflows at damaged pump stations owned by the town and from the influent of the mill's wastewater treatment system. Floodwaters and cleaning water from the mill and town were also discharged to the river. The quantity of sewer system overflow is difficult to estimate,but is greater than 15,000 gallons. The majority of the overflow was floodwater and cleaning water necessary to restore sewage pump stations and wastewater treatment The mill locked restrooms and installed portable toilets during the wastewater treatment outage to avoid discharge of domestic sewage to the river from the mill. An SSO reporting form is enclosed for the period of wastewater treatment outage. Summary Th'..s event was truly a severe act of nature and overwhelmed the flood protection structures at the Blue Ridge Paper Products mill in Canton,North Carolina. We executed a controlled shutdown of the mill in advance of the flood and prevented release of untreated industrial wastewater,chemicals or oil. The flood and loss of wastewater treatment did result in overflow of untreated sewage from the Town of Canton into the Pigeon River. We will leam from this event and make revisions to the mill's flood protection plan. Environmental Group 175 Main Street • PO Box 4000 Canton,North Carolina 28716• 1328-646-2000 Raising Your Expectations Sep-14-2004 07:52pm Frmn-BLUE RIDGE PAPER 8286466892 T-068 P.006/015 F-384 Forrest Westall, NC DENR ARO DWQ 14 Sep 2004, Page 4 President Bush declared Western North Carolina as a Federal disaster area as a result of the hurricane Frances flood. Blue Ridge Paper Products and the Town of Canton.worked diligently and non-stop to restore treatment of the town's wastewater following the flood. We:were able to restore essential wastewater services within 3.5 days of the flood event. We greatly appreciate DENR's assistance and understanding with the emergency recovery efforts. In.particular,we appreciate the site visit by Keith Haynes and Roy Davis of your staff on 8 September to assess flood damage to our wastewater plain. Sincerely— Paul S. Dickens Manager,Environmental Affairs 823-646-6141 dickep@blueridgepaper.com Enclosure: SSO Form for flood event Environmental Group 175 Main Street . PO Box 4000 Canton,North Carolina 28716. 828-646-2000 Raising Your Expectations Contact:Robert Williams,Director-Regulatory Affairs BLUE RIDGE Ridge Paper Products Inc. Phone:(828)646—2033 PAPER PRODUCTS INC. Email:willib®blueridceoaoer.com For Immediate Release City of Canton's Municipal Waste Returned to Full Treatment Canton, NC -- September 22, 2004 -- On September 16, 2004 Haywood County and Western North Carolina again received floodwaters. Hurricane Ivan caused the shutdown of Blue Ridge Paper Products' wastewater treatment plant. Manufacturing operations at the Canton Mill were still in curtailment from the floods associated with Hurricane Frances that occurred on September 8d' The Blue Ridge wastewater treatment plant also receives municipal waste from the Town of Canton. As a result of this shut down untreated waste from the Town of Canton was released to the Pigeon River. On September 21, 2004 Blue Ridee Paper Products was able to fully restore wastewater treatment operations. Town of Canton and Blue Ridge Paper personnel worked diligently and non-stop to restore wastewater services following the flood. Representatives of the Haywood County Health Department, the North Carolina Department of Environment and Natural Resources, and Haywood County Emergency Services were notified of flood damage to Canton and Blue Ridge wastewater treatment systems. These agencies closely monitored actions to restore essential wastewater services and provided valuable assistance with the flood response effort. YCCz . H-%,VLr, Temporary Results Summary-Wastewater Treatment BRPPI 22-Sep-04 Flow PI Color SE Color MLSS MLVSS Wst Sludge PI TSS PE TSS SE BOD-5 SE TSS SE NH3-N Date mad m Ibs/da m Ibs/da m m m m m m Ibs/da m Ibs/da mqA Limits Max day 3,205 12,459 Month av 29.9 52,000 10,897 49,560 9/7-9/11/04 Frances flood,WTP down or samples/data lost 9/1212004,,..., _._,.__..___,12:0....................371 ,..,,,,,,,,,,37,130,.__...,..,,,,,.....190 ...,,,,,,.,..19,015......____,2;000__............1,560,,,,,,,,,,,,,..no waste_...... .....610 140 14 1,401 49 4,904 .... ... ..................................................................................................................................................................... ......................... 9/13/2004 _13_6, .504 _ 57,166 147 16.673 2,700 2,120 6,900 1,600 110 9 1,021 38 4,310 .....__ ._.'__....._._ _..._............................................................. ._................................................................._._..._..___. ....._.........................._.. ..._...................._..._.......................................................... 9/14/2004 .16. .326 44,589 184 25,167 2,500 1,790 no waste 1,800 140 10 1,368 58 7,933 ........_._.._.................................................._ _.............................................."-- __._..._._....._...___..............................._._.................. ._ ............ ....._ 9/15/2004..._ ..............................._.._..........._501..............73.957...............231............_34:100.............._2.700__2.060............._no,waste......................._.._6.__............_280........___.__.........................._...._... ...................._.. _......3.100............._�.:14 9/16/2004...... ................._Po:e..................._403.............69.909..................._293..........._50,827 samples.Iostlolvan.flood............................................._.................................... 9/17/2004...... .._SeoonU,flood from Ivan.WTP down................................................................ ............................. .................................................................. ................................................................................................... ...................................................................................................... 9/18/2004 Second flood from Ivan,WTP down ............................. ....................................................................................................................................................... ............................. ............................................................................................................................................................................................................................................................................ 9/1 912 0 0 4 Second flood from Ivan,WTP down .............................. ....................................................................................................................................................... ........................................................................................................................................................................................-...................................................................._......................................... . 9/20/2004 Second flood from Ivan,WTP down .................................__...........................................................................................................................................___...___................................................................__. _....................................._........................_.._._............_................_................................. 9/21/2004 ,_Second flood.from.Ivan,WTP down (restarted at-12 noo. . 9/22/2004 _........._........__ _....................................................... _._.............................................................._... 3/2004 .........._..._.__ 9/2 .............................. ............................. ................................................................................................................................_.._............ ................................................................................................ ...................................._.................................................. ............................. ......................................... ...__...... 9/24/2004 ............................. ................................................................................................................................................... ............................. ....................................................................................................................................................................................................................................................I........................ 9/25/2004 .............................. .................................................................................................................................................... ............................. ...................................................................................................................................................................................................................... ............................................-........ 9/26/2004 ............................................................ ............................. ......................................................................_..-..__...... ..............._...................................................................................................................................................................... .................................................................................................................. 9/27/2004 ...................._._............................. .._..._.._......_..........................................-....................._._.___._. __.......... 9/28/2004 9/29/2004 ... .._ ....................................................._........_._W__.._...........___...._._..._.....................................................__.__ 9/30/2004 Ibs/day=flow(mgd)x conc(ppm or mg/1)x 8.34 tempflowcolor.xls,Temp Sum Pace 1 of 1 Printpri a/22/2004 9/22/2004 7:55:54 AM Morning Report-WTP Page 1 Canton Mill WWTP Database 9/1/2004 TO 9/30/2004 Date Flw. 12MN SE.TSS SE.TSS SE.BOD SE.BOD SE.COD SE Col ST SE.Color SE.DO SE.pH SE.pHI.Min an d mg/1 lb/daym /1 Ib/da mg/1 mg/1 °lb/day' mg/1 H H 9/1/2004 24.51 27.00 5,519.39 7.58 1,549.52 234.00 47,834.69 7.81 7.70 7.60 9/2/2004 24.27 8.00 1,619.03 6.78 1,372.13 213.00 43,106.61 7.78 7.70 7.60 9/3/2004 23.74 8.00 1,583.93 197.00 39,004.35 8.54 7.70 7.50 9/4/2004 22.74 8.00 1,517.21 185.00 35,085.55 7.76 7.80 7.70 9/5/2004 23.70 8.00 1,581.00 211.00 41,698.80 8.46 7.70 7.60 9/6/2004 24.62 19.00 3,900.65 205.00 42,085.98 10.39 7.30 7.10 9/7/2004 33.21 12.00 3,323.86 260.00 72,016.90 8.97 7.30 7.30 9/12/2004 10.56 9/13/2004 9.03 9/14/2004 9.64 9/15/2004 10.98 9/16/2004 7.08 Average 25.25 12.86 2,720.72 7.18 1,460.82 215.00 45,833.27 8.92 7.60 7.49 Total 176.78 90.00 19,045.07 14.36 2,921.64 0.00 1,505.00 320,832.86 107.00 53.20 5240 Minimum 22.74 8.00 1,517.21 6.78 1,372.13 185.00 35,085.55 7.08 7.30 7.10 Maximum 33.21 27.00 5,519.39 7.58 1,549.52 260.00 72,016.90 10.98 7.80 7.70 9/22/2004 7:55:54 AM Morning Report-WTP Page 2 Canton Mill WWTP Database 9/1/2004 TO 9/30/2004 Date SE.pH.Max SENH3comp SE.Res.P SE DS PI.TSS PI.TSS PI.BOD PI.BOD PI Col ST PI.Color PI.Temp H m /I mg/1 Ibs/da m /1 Ib/da m /1 Ib/da mg/1 "Ib/da " de C 9/1/2004 7.70 0.11 1.09 642.00 131,238.76 256.83 52,501.64 280.00 57,238.09 44.50 9/2/2004 7.70 0.08 1.39 548.00 110,903.39 290.42 58,774.75 321.00 64,963.48 46.40 9/3/2004 7.70 0.09 1.04 602.00 119,190.94 287.00 56,823.59 46.20 9/4/2004 7.80 0.07 0.51 596.00 113,032.35 367.00 69,602.14 45.80 9/5/2004 7.80 0.06 0.43 622.00 122,922.53 369.00 72,923.49 46.60 9/6/2004 7.60 0.08 1.79 474.00 97,310.99 381.00 78,218.32 47.80 9/7/2004 7.60 0.08 1.06 604.00 167,300.80 264.00 73,124.85 44.10 9/12/2004 19.00 9/13/2004 19.10 9/14/2004 19.00 9/1 512 0 0 4 25.00 9/16/2004 28.90 Average 7.70 0.08 1.04 584.00 123 128.54 273.63 55,638.19 324.14 67,656.28 36.03 Total 53.90 0.57 7.31 0.00 4,088.00 861,899.75 547.25 111,276.38 2,269.00 472,893.96 432.40 Minimum 7.60 0.06 0.43 474.00 97,310.99 256.83 52,501.64 264.00 56,823.59 19.00 Maximum 7.80 0.11 1.79 642.00 167,300.80 290.42 58,774.75 381.00 78,218.32 47.80 9/22/2004 7:55:55 AM Morning Report-WTP Page 3 Canton Mill W WTP Database 9/1/2004 TO 9/30/2004 Date PE.TSS PE.TSS PE.BOD PE.BOD Waste.SS WasIa.SS MLSS MLVSS ML.%Vol F/M.BOD MCRT m /1 Ib/da mg/1 Ib/da mg/1 Ib/da mg/1 mg/1 % days 9/1/2004 83.00 16,967.00 186.60 38,145.10 1,972.00 17,762.20 2,213.00 1,874.00 84.68 0.37 5.23 9/2/2004 62.00 12,547.46 178.20 36,063.84 2,136.00 19,239.38 2,155.00 1,835.00 85.15 0.36 5.69 9/3/2004 46.00 9,107.61 2,040.00 13,610.88 2,101.00 1,774.00 84.44 7.61 9/4/2004 69.00 13,085.96 1,920.00 12,810.24 2,043.00 1,755.00 85.90 7.85 9/5/2004 49.00 9,683.61 1,844.00 12,303.17 2,101.00 1,855.00 88.29 8.33 9/6/2004 63.00 12,933.74 2,332.00 15,559.10 2,100.00 1,860.00 88.57 5.94 9/7/2004 58.00 16,065.31 1,904.00 12,703.49 2,053.00 1,796.00 87.48 7.05 Average 61.43 12 912.96 182.40 37 104.47 2,021.14 14 855.49 2,109.43 1,821.29 86.36 0.36 6.81 Total 430.00 90,390.70 364.80 74,208.93 14,148.00 103,988.46 14,766.00 12,749.00 604.52 0.73 47.70 Minimum 46.00 9,107.61 178.20 36,063.84 1,844.00 12,303.17 2,043.00 1,765.00 84.44 0.36 5.23 Maximum 83.00 16,967.00 186.60 38,145.10 2,332.00 19,239.38 2,213.00 1,874.00 88.57 0.37 8.33 9/22/2004 7:55:55 AM Morning Report-WTP Page 4 Canton Mill WWTP Database 9/1/2004 TO 9/30/2004 Date SVI.30 %Recycle Pri%BODrm BOD.T.%Rm Plymr-Sec Poly SDMs %WAS->SDM CaFlw Avg Ca.BOD CA DO Avg mU % % % m Ibs/ton %, an d m 1 m /1 9/1/2004 355.63 27.34 97.05 5.30 11.92 119.57 7.59 9/2/2004 365.20 38.64 97.67 6.80 14.78 216.52 7.41 9/3/2004 384.10 5.66 10.25 193.90 7.98 9/4/2004 427.31 7.98 10.18 140.90 7.80 9/5/2004 418.85 6.37 9.10 122.80 7.45 9/6/2004 382.38 9.01 13.78 124.09 7.28 9/7/2004 386.26 3.66 7.06 7.61 9/12/2004 8.54 9/13/2004 8.76 9/14/2004 8.65 9/16/2004 8.68 9/16/2004 8.30 Average 388.53 32.99 97.36 6.40 11.01 152.96 8.00 Total 2,719.73 0.00 65.99 194.71 0.00 44.78 77.07 917.78 0.00 96.05 Minimum 355.63 27.34 97.05 3.66 7.06 119.57 728 Maximum 427.31 38.64 97.67 9.01 14.78 216.52 8.76 9/22/2004 7:55:55 AM Morning Report-WTP Page 5 Canton Mill WWTP Database 9/1/2004 TO 9/30/2004 Date Ca.pH Ca Col ST Ca.Temp Delta T. Fi.Temp FLpH FLBOD AC DO Avg BC DO Avg HeFlow Av HE Col ST H mg/1 de C de C de C H m 1 mg/1 m /1 an d mg/1 9/1/2004 7.20 19.00 20.40 2.70 23.10 7.50 6.06 245.60 66.00 9/2/2004 6.90 18.00 19.50 0.30 19.80 7.00 6.44 442.08 34.00 9/3/2004 6.90 18.10 1.20 19.30 7.10 7.87 383.91 9/4/2004 6.80 18.70 2.10 20.80 7.10 7.51 286.96 9/5/2004 6.90 19.10 2.50 21.60 7.30 7.08 255.30 9/6/2004 6.40 18.80 4.00 22.80 6.80 6.50 241.08 9/7/2004 7.00 17.40 3.80 21.20 7.10 6.95 9/12/2004 7.70 15.70 0.10 15.80 7.80 9.09 9/13/2004 7.50 15.00 -0.40 14.60 7.40 9.21 9/14/2004 7.20 14.40 0.10 14.50 7.50 8.91 9/15/2004 7.20 9.00 14.90 -0.10 14.80 7.60 9.01 8.00 9/16/2004 7.20 17.00 16.40 0.70 17.10 7.60 8.21 - 12.00 Average 7.08 15.75 17.37 1.42 18.78 7.32 7.74 309.16 30.00 Total 84.90 63.00 208.40 17.00 225.40 87.80 0.00 92.83 0.00 1,854.93 120.00 Minimum 6.40 9.00 14.40 -0.40 14.50 6.80 6.06 241.08 8.00 Maximum 7.70 19.00 20.40 4.00 23.10 7.80 9.21 442.08 66.00 9/22/2004 7:55:56 AM Morning Report-WTP Page 6 Canton Mill W WTP Database 9/1/2004 TO 9/30/2004 Date 140Col ST T140CoIST SE Tot N IF DO 1st FI DO 2nd Fi DO 3rd AC DO 1st AC DO 2nd AC DO 3rd SC DO 1st BC DO 2nd m /1 m /l m /l m /I mA mA m /I m /I m /I m /l mA 9/1/2004 13.00 13.00 7.64 6.06 6.05 9/2/2004 14.00 14.00 7.88 6.45 6.43 9/3/2004 8.49 7.88 7.86 9/4/2004 8.30 7.52 7.50 9/5/2004 8.60 7.07 7.09 9/6/2004 8.71 6.52 6.48 917/2004 8.92 6.96 6.94 9/12/2004 9.17 9.08 9.10 9/13/2004 9.29 9.22 9.20 9/14/2004 9.18 8.90 8.91 9/15/2004 10.00 10.00 9.44 9.02 8.99 9/16/2004 11.00 11.00 8.42 8.20 8.22 Average 12.00 12.00 8.67 7.74 7.73 Total 48.00 48.00 0.00 104.04 0.00 0.00 92.88 92.77 0.00 0.00 0.00 Minimum 10.00 10.00 7.64 6.06 6.05 Maximum 14.00 14.00 9.44 9.22 9.20 9/22/2004 7:55:56 AM Morning Report-WTP Page 7 Canton Mill WWTP Database 9/1/2004 TO 9/30/2004 Date BC DO 3rd H3PO4 Fed FI Temp 1 FI Temp 2 FI Temp 3 m /I lb/daydeg.C deg.C de .C 9/1/2004 0.00 23.10 9/2/2004 0.00 19.80 9/3/2004 0.00 19.30 9/4/2004 0.00 20.80 9/5/2004 0.00 21.60 9/6/2004 2,063.25 22.80 9/7/2004 0.00 21.20 9/12/2004 15.80 9/13/2004 14.60 9/14/2004 14.50 9/15/2004 14.80 9/16/2004 17.10 Average 294.75 18.78 Total 0.00 2,063.25 225.40 0.00 0.00 Minimum 0.00 14.50 Maximum 2,063.25 23.10 State of North Carolina Department of Environment `� • and Natural Resources Division of Water Quality Michael F. Easley, Governor NCDENR William G. Ross Jr., Secretary Alan W. Klimek, P.E., Director NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES September 2,2004 CANTON MILL ATTN:LOUIE JUSTUS,OR SUCCESSOR PO BOX 4000 CANTON, NC 28716 Subject: NPDES Stormwater Permit Renewal Canton Mill Permit Number NCS000105 Haywood County Dear Permittee: Your facility is currently covered for stormwater discharge under NPDES Permit NCS000105. This permit expires on Apri130,2005. North Carolina Administrative Code(15A NCAC 2H.0105(e))requires that an application for permit renewal be filed at least 180 days prior to expiration of the current permit. In order to assure your continued coverage under your permit,you must apply to the Division of Water Quality(DWQ)for renewal of your permit. To make this renewal process easier,we are informing you in advance that your permit will be expiring. Enclosed you will find an individual permit renewal application form,supplemental information request, and Stormwater Pollution Prevention Plan certification. Filing the application form along with the requested supplimental information will constitute your application for renewal of your permit. As stated above,the application form must be completed and returned along with all requested information by in order for the permit to be renewed by April 30,2005. Failure to request renewal by may result in a civil assessment of at least$500.00. Larger penalties may be assessed depending on the delinquency of the request. Discharge of Stormwater from your facility without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to$25,000 per day. If you have any questions regarding the permit renewal procedures please contact Bill Mills of the Stormwater and General Permits Unit at(919)733-5083,ext.548. Sincerely, Bradley Bennett,Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater and General Permits Unit Files Eonsumer np f�' DAsheville-RegionalOffice V l57 2004ITY SE TIO CE1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-73CiIAn Equal Opportunity Affirmative Action Employer 50%a recycled/10per 11 January 15, 2003 To: Derrick Brown From: Bobby Cogdill Subject: Leachate Haul Record Derrick: Here are the leachate haul records for 1999 through December 2002. July-December 1999 50 300,000 gals. January-June 2000 96 576,000 gals. July-December 2000 27 162,000 gals. January-June 2001 60 360,000 gals. July-December 2001 70 420,000 gals. January-June 2002 166 996,000 gals. July-December 2002 174 1,044,000 gals. This is a total of 643 loads for a total of 3,858,000 gallons. We are currently on track to pull at least 174 loads over the next six months unless something changes. I hope this along with the leachate analysis reports will be the information you need . Please call if you need additional information. My number is 627-8042. Thank You, Bobby Cogdill Pace Analytical Services, Inc. 2225 Riverside Drive aceAnalytical® Asheville, 2 Phone:828.2.254.71767176 www.pacelabs.com Fax:828.252.4618 Lab Project Number: 9332954 Client Project ID: WHITE OAK LANDFILL Lab Sample No: 931351829 Project Sample Number: 9332954-004 Date Collected: 09/26/02 13:10 Client Sample ID: LEACHATE Matrix: Water Date Received: 09/27/02 09:00 Parameters Results Units Report Limit Analyzed By CAS No. Qual ReaLmt Field Services Monitoring Well Data Method: Field pH 7.48 09/27/02 MPS Field Specific Conductance 3700 09/27/02 MPS Field Temperature 18.4 09/27/02 MPS Metals Mercury, CVAAS Method: EPA 245.1 Mercury ND mg/l 0.00020 10/08/02 EWS 7439-97-6 x. Metals, ICP, trace-level Prep/Method: EPA 3010 / EPA 6010 Chromium 0.034 mg/l 0.0050 10/11/02 EWS 7440-47-3 Lead NO mg/l 0.010 10/11/02 EWS 7439-92.1 Selenium NO mg/l 0.020 10/11/02 EWS 7782-49-2 Date Digested 10/09/02 10/09/02 Thallium, AAS Furnace Prep/Method: EPA 3020 / EPA 7841 Thallium NO mg/l 0.0020 10/08/02' EWS 7440-28.0 Date Digested - 10/08/02 10/08/02, Wet Chemistry Total Dissolved Solids Method: EPA 160.1 Total Dissolved Solids 3000 mg/l 10. 10/02/02 WCB Cyanide, Total, Water Method: EPA 335.4 Cyanide 0.0025 mg/l 0.0020 10/10/02 ALA 57-12.5 Total Kjeldahl Nitrogen Method: EPA 351.2 Nitrogen, Kjeldahl, Total 130 mg/l 1.0 10/04/02 WWB Nitrogen. Nitrate plus Nitrite Method: EPA 353.3 Nitrogen. NO2 plus NO3 NO mg/l 0.10 10/08/02 ALA Biochemical Oxygen Demand. 5 d Prep/Method: / EPA 405.1 BOD, 5 day 210 mg/l 2.0 10/02/02 DEJ 1.2 Date Prepared 09/27/02 09/27/02 Chemical Oxygen Demand Method: EPA 410.4 Chemical Oxygen Demand 1300 mg/l 50. 09/30/02 WCB Date: 10/17/02 Page: 4 of 23 Laboratory Certification IN REPORT OF LABORATORY ANALYSIS Laboratory Certification IDs NC Wastewater 40 TN Drinking Water 02980 NC Drinking Water 37712 This report shall not be reproduced,except in full, SC Environmental 99030 without the written consent of Pace Analytical Services, Inc. �`nelac:� Pace Analytical Services,Inc. 2225 Riverside Drive aceAnalytical® Asheville, 2 Phone:818.2.254.71767176' www.paceiabs.com Fax:828.252.4618 Lab Project Number: 9332954 Client Project ID: WHITE OAK LANDFILL. Lab Sample No: 931351829 Project Sample Number: 9332954-004 Date Collected: 09/26/02 13:10 Client Sample ID: LEACHATE. __ ___ __ Matrix: Water Date Received: 09/27/02 09:00 Parameters Results Units Report Limit Analyzed By CAS No. Qual ReoLmt Nitrogen, Total Method: Standard Methods Nitrogen 130 mg/l 0.20 10/09/02 ALA 7727-37-9 Date: 1e/17/02 Page: 5 of 23 Laboratory Certification IDS REPORT OF LABORATORY ANALYSIS Laboratory Gertification IDS NC Wastewater 40 This report shall not be reproduced,except in full, TN Drinking Water 02980 NC Drinking Water 37712 without the written consent of Pace Analytical Services, Inc. SC Environmental 99030 "01 Pace Analytical Services, Inc. 2225 Riverside Drive aceAnalytical® Asheville, NC 28804 Phone:828.254.7176 www.pacelabs.com Fax:828.252.4618 Lab 'Project Number: 9332954 Client Project ID: WHITE OAK LANDFILL Lab Sample No: 931351829 Project Sample Number: 9332954.004 Date Collected: 09/26/02 13:10 Client Sample ID: LEACHATE - - - _ Matrix:_Water___ _ ___Date Received_ 09/27/02 09:00 Parameters Results Units Report Limit Analyzed By CAS No. Dual ReaLmt Field Services Monitoring Well Data Method: Field pH 7.48 09/27/02 MPS � Field Specific Conductance 3700 09/27/02 MPS Field Temperature 18.4 09/27/02 MPS �i % Metals Mercury, CVAAS Method: EPA 245.1 ' Mercury ND mg/1 0.00020 10/08/02 EWS 7439.97-6 Metals, ICP, trace-level Prep/Method: EPA 3010 / EPA 6010 Chromium 0.034 mg/1 0.0050 10/11/02 EWS 7440.47-3 Lead ND mg/l 0.010 10/11/02 EWS 7439.92-1 Selenium ND mg/l 0.020 10/11/02 EWS 7782-49.2 Date Digested 10/09/02 10/09/02 Thallium, AAS Furnace Prep/Method: EPA 3020 / EPA 7841 Thallium ND mg/l 0.0020 10/08/02 EWS 7440-28.0 Date Digested - 10/OB/02 10/08/02• Wet Chemistry Total Dissolved Solids Method: EPA 160.1 Total Dissolved Solids 3000 mg/l 10. 10/02/02 WCB Cyanide, Total. Water Method: EPA 335.4 Cyanide 0.0025 mg/l 0.0020 10/10/02 ALA 57.12.5 Total Kjeldahl Nitrogen Method: EPA 351.2 Nitrogen, Kjeldahl, Total 130 mg/l 1.0 10/04/02 WWB Nitrogen, Nitrate plus Nitrite Method: EPA 353.3 Nitrogen. NO2 plus NO3 NO mg/l 0.10 10/OB/02 ALA Biochemical Oxygen Demand, 5 d Prep/Method: / EPA 405.1 BOD, 5 day 210 mg/l 2.0 10/02/02 DEJ 1,2 Date Prepared 09/27/02 09/27/02 Chemical Oxygen Demand Method: EPA 410.4 Chemical Oxygen Demand 1300 mg/l 50. 09/30/02 WCB Page: 4 of 23 Date: 10/17/02 Laboratory Certification ID s REPORT OF LABORATORY ANALYSIS Laboratory Certification IDs NC Wastewater 40 TN Drinking Water 02980 This report shall not be reproduced,except in:full, NC Drinking Water 37712 SC Environmental 99030 without the written consent of Pace Analytical Services,Inc. .' 6r t Pace Analytical Services, Inc. 2225 Riverside Drive ace Analytical® Asheville,NC 28804 Phone:828.254.7176 www.pacelabs.com Fax:828.252.4618 Lab Project Number: 9332954 , Client Project ID: WHITE OAK LANDFILL Lab Sample No: 931351829 Project Sample Number: 9332954-004 Date Collected: 09/26/02 13:10 Client Sample ID: LEACHATE .Matrix: Water Date Received: 09/27/02 09:00 Parameters Results Units Report Limit Analyzed By CAS No. Qual RegLmt Nitrogen, Total Method: Standard Methods Nitrogen 130 mg/l 0.20 10/09/02 ALA 7727-37-9 Page: 5 of 23 Date: 10/17/02 Laboratory Certification IDs REPORT OF LABORATORY ANALYSIS �-r-atgTy'Qgrlification IDs 0 NC Wastewater 40 This report shall not be reproduced,except in full, TN Drinking Water 903 9 NC Drinking Water 37712 without the written consent of Pace Analytical Services, Inc. SC Environmental 9030 nelac Pace Analytical Services, Inc. 54 Ravenscroff Drive ace Analytical' Asheville, 28801 Phone:828.2.254.7176 www.pacelabs.com Fax:828.254.4618 Lab Project Number: 9328608 Client Project ID: White Oak Landfill Lab Sample No: 931187264 Project Sample Number: 9328608-012 Date Collected: 04/15/02 12:30 Client Sample ID: LEACHATE 4/15 Matrix: Water Date Received: 04/16/02 16:40 Parameters Results Units Report Limit Analyzed by CAS No. Ftnote Reg Limit Field Services Monitoring Well Data Method: Field pH 6.71 Std. Units 04/16/02 MPS Field Specific Conductance 265 umhos/cm 04/16/02 MPS ^ Field Temperature 20.1 deg C 04/16/02 MPS ®Q� Metals Mercury, CVAAS Prep/Method: EPA 245.1 / EPA 245.1. Mercury ND mg/l 0.00020 04/29/02 TRW 7439.97-6 Metals, ICP, trace-level Prep/Method: EPA 3010 / EPA 6010 Chromium 0.034 mg/l 0.0050 04/25/02 21:05 TRW 7440-47.3 Lead NO mg/l 0.010 04/25/02 21:05 TRW 7439-92-1 Selenium ND mg/1 0.020 04/25/02 21:05 TRW 7782-49.2 Date Digested 04/25/02 Thallium, AAS Furnace - Prep/Method: EPA 3020 / EPA 7841 - Thallium NO mg/l 0.0020 04/30/02 TRW 7440-28-0 Date Digested 04/29/02 Wet Chemistry Total Dissolved Solids Prep/Method: EPA 160.1 /,EPA 160.1 Total Dissolved Solids 2300 mg/l 10. 04/19/02 AAB Cyanide, Total, Water Prep/Method: EPA 335.2 / EPA 335.4 Cyanide 0.0060 mg/1 0.0020 04/29/02 JDA 57-12-5 Total Kjeldahl Nitrogen Prep/Method: EPA 351.2 / EPA 351.2 Nitrogen., Kjeldahl, Total 96. mg/l 1.0 04/24/02 JDA Nitrogen, Nitrate plus Nitrite Prep/Method: EPA 353.2 / EPA 353.3 Nitrogen, NO2 plus NO3 0.30 mg/1 0.10 04/30/02 JDA Biochemical Oxygen Demand, 5 d Method: EPA 405.1 BOD, 5 day 740 mg/l 2.0 04/22/02 KHJ Date Prepared 04/17/02 Chemical Oxygen Demand Prep/Method: EPA 410.4 / EPA 410.4 Page: 12 Date: 05/03/02 Laboratory Certification IDs REPORT OF LABORATORY ANALYSIS Laboratory Certification IDS NC Wastewater 40 This report shall not be reproduced,except in full, TN Drinking Water 02980 NC Drinking Water 37712 without the written consent of Pace Analytical Services, Inc. SC Environmental 99030 �i S Pace Analytical Services, Inc. 54 Ravenscroff Drive aceAnalytical' Asheville, NC 28801 Phone:828.254.7176.7176 www.pacelabs.com Fax.,828.254.4618 Lab Project Number: 9328608 Client Project ID: White Oak Landfill -ab Sample No: 931187264 Project Sample Number: 9328608-012 Date Collected: 04/15/02 12:30 :lient Sample ID: LEACHATE 4/15 Matrix: Water Date Received: 04/16/02 16:40 Darameters Results Units Report Limit Analyzed by .CAS No. Ftnote Reg Limit Chemical Oxygen Demand 1400 mg/l 50. 04/24/02 AAB Nitrogen, Total Method: Standard Methods Nitrogen 96. mg/l 0.20 04/30/02 JDA 7727-37-9 00 Date: 05/03/02 Page: 13 Laboratory Certification IDs REPORT OF LABORATORY ANALYSIS Laboratory Certification IN TN Drinking Water NC Wastewater 40 This report shall not be reproduced,except in full, 0 9903 NC Drinking Water 37712 without the written consent of Pace Analytical Services,Inc. SC Environmental 9030 Pace Analytical Services, Inc. 54 Ravenscroft Drive aceAnalytical' Asheville, NC 28801 Phone:828.254.7176 www.pacelabs.com Fax:828.254.4618 Lab Project Number: 9323432 Client Project ID: White Oak ab Sample No: 93986412 Project Sample Number: 9323432-018 Date Collected: 09/18/01 13:10 lient Sample ID: LEACHATE Matrix: Water Date Received: 09/18/01 16:00 arameters Results Units Report Limit Analyzed CAS No. Ftnote Reg Limit Petal s Mercury, CVAAS Prep/Method: EPA 245.1 / EPA 245.1 Mercury ND mg/l 0.00020 09/26/01 TRW 7439.97-6 Metals. ICP, trace-level Prep/Method: EPA 3010 / EPA 6010 �® Chromium 0.023 mg/l 0.0050 09/26/01 16:05 TRW 7440-47.3 Lead NO mg/l 0.010 09/26/01 16:05 TRW 7439-92-1 Selenium 0.034 mg/l 0.020 09/26/01 16:05 TRW 7782.49.2 >. Date Digested 09/21/01 Thallium, AAS Furnace Prep/Method: EPA 3020 / EPA 7841 Thallium NO mg/l 0.0020 09/27/01 TRW 7440-28.0 Date Digested 09/26/01 Wet Chemistry Total Dissolved Solids - Prep/Method: EPA 160.1 / EPA 160.1 Total Dissolved Solids 2700 mg/l 10. 09/25/01 AAB Cyanide, Total, Water Prep/Method: EPA 335.4 / EPA 335.4 Cyanide 0.0060 mg/l 0.0020 09/25/01 JDA 57.12-5 Total Kjeldahl Nitrogen Prep/Method: EPA 351.2 / EPA 351.2 Nitrogen, Kjeldahl, Total 160 mg/l 0.10 09/25/01 JDA Nitrogen, Nitrate plus Nitrite Prep/Method: EPA 353.3 / EPA 353.3 Nitrogen, NO2 plus NO3 NO mg/l 0.10 09/26/01 JDA Biochemical Oxygen Demand. 5 d Method: EPA 405.1 BOO. 5 day 200 mg/l 2.0 09/24/01 KHJ Date Prepared 09/19/01 Chemical Oxygen Demand Prep/Method: EPA 410.4 / EPA 410.4 Chemical Oxygen Demand 510 mg/l 50. 09/25/01 AAB Nitrogen. Total Method: Standard Methods Page: 18 Date: 10/03/01 Laboratory Certification IDs REPORT OF LABORATORY ANALYSIS Laboratory Certification IDs TN Drinking Water 02980 NC Wastewater 40 This report shall not be reproduced,except in full, SC Environmental 99030 NC Drinking Water 37712 without the written consent of Pace Analytical Services, Inc. 1� LC[py Pace Analytical Services,Inc. 54 Ravenscrolf Drive aceAnalXjcal" Asheville,,NC 28801 Phone:828.254.7176 www.pacelabs.com Fax. 828,254.4618 Lab Project Number: 9323432 Client Project ID: White Oak Lab Sample No: 93986412 Project Sample Number: 9323432-018 Date Collected: 09/18/01 13:10 Client Sample ID: LEACHATE Matrix: Water Date Received: 09/18/01 16:00 Parameters Results Units Report Limit Analyzed CAS No. Ftnote Reg Limit Nitrogen 160 mg/l 0.20 10/01/01 .IDA 7727-37.9 00 Date: 10/03/01 Page: 19 Laboratory Certification IN REPORT OF LABORATORY ANALYSIS Laboratory Waterificati02IDS NC Wastewater 40 This report shall not be reproduced,except in full, TN Drinking Water 02980 NC Drinking Water 37712 without the written consent of Pace Analytical Services,Inc. SC Environmental 99030 1M��CCpyO' C�M1�� =i W�;_i'_ I. Pace Analytical Services, Inc. 54 Ravenscrolt Drive aceAnalytical Asheville,NC28801 Phone:828.254.7176 www.pacelabs.com Fax:828.252.4618 Lab Project Number: 9319558 Client Project ID: White Oak Landfill Lab Sample No: 93837094 Project Sample Number: 9319558-012 Date Collected: 04/09/01 11:20 Client Sample ID: LEACHATE Matrix: Water Date Received: 04/09/01 17:10 Parameters Results Units PRL Analyzed Analyst CAS# Ftnote Limit Field Services ryry Field Grab Data Method: iV o l Field pH 8.1 Std. Units 04/09/01 MPS Field Temperature 15 deg C 04/09/01 MPS Field Specific Conductance 3600 umhos/cm 0 04/09/01 MPS Wet Chemistry Mercury. CVAAS Method: EPA 245.1 Prep Method: EPA 245.1 Mercury ND mg/l 0.00020 04/11/01 TRW 7439-97-6 Metals, ICP, trace-level Method: EPA 6010 Prep Method: EPA 3010 Chromium 0.010 mg/l 0.0050 04/12/01 11:47 TRW 7440-47-3 Lead NO mg/l 0.010 04/12/01 11:47 TRW 7439-92-1 Selenium 0.21 mg/1 0.020 04/12/01 11:47 TRW 7782-49.2 Date Digested 04/10/01 Thallium. AAS Furnace Method: EPA 7841 Prep Method: EPA 3020 Thallium ND mg/l 0.0020 04/18/01 TRW 7440-28.0 Date Digested 04/13/01 Total Dissolved Solids Method: EPA 160.1 Prep Method: EPA 160.1 Total Dissolved Solids 5000 mg/l 1 10. 04/16/01 MPS Cyanide. Total, Water Method: EPA 335.4 Prep Method: EPA 335.4 Cyanide NO mg/l 0.0020 04/18/01 JDA 57-12-5 Total Kjeldahl Nitrogen Method: EPA 351.2 Prep Method: EPA 351.2 Nitrogen, Kjeldahl, Total 120 mg/l 0.10 04/18/01 JDA Nitrogen. Nitrate plus Nitrite Method: EPA 353.3 Prep Method: EPA 353.3 Nitrogen, NO2 plus NO3 NO mg/1 0.10 04/20/01 JDA Biochemical Oxygen Demand, 5 d Method: EPA 405.1 BOD. 5 day 240 mg/l 2.0 04/16/01 08:30 KHJ Date: 04/24/01 Page: 12 Laboratory Certification IDs REPORT OF LABORATORY ANALYSIS Laboratory Certification IDs NC Wastewater 40 TN Drinking Water 02980 NC Drinking Water 37712 This report shall not be reproduced,except in full, SC Environmental 99030 without the written consent of Pace Analytical Services, Inc. Pace Analytical Services, Inc. 54 Ravenscroft Drive (�5acieAnalytjcalw Asheville,NC28801 Phone:828.254.7176 www.pacelabs.com Fax.,828.252.4618 Lab Project Number: 9319558 Client Project ID: White Oak Landfill Lab Sample No: 93837094 Project Sample Number: 9319558-012 Date Collected: 04/09/01 11:20 Client Sample ID: LEACHATE Matrix: Water Date Received: 04/09/01 17:10 Parameters Results Units PRL Analyzed Analyst CAS# Ftnote Limit Date Prepared 04/11/01 Chemical Oxygen Demand Method: EPA 410.4 Prep Method: EPA 410.4 Chemical Oxygen Demand 430 mg/l 50. 04/12/01 MPS Nitrogen, Total Method: Standard Methods Nitrogen 120 mg/l 0.20 04/24/01 JDA 7727.37-9 �® al Date: 04/24/01 Page: 13 Laboratory Certification IDs REPORT OF LABORATORY ANALYSIS Laboratory Certification IDs NC Wastewater 40 TN Drinking Water 02980 NC Drinking Water 37712 This report shall not be reproduced, except in full, SC Environmental 99030 without the written consent of Pace Analytical Services, Inc. Pace Analytical Services, Inc. ;aceAnalyfical' 54 RaVe*e,NC(Drive Asheville,NC 28801 www.pacelabs.com Phone:828.254.7176 DATE: 10/04/00 Fax:828.252.4618 PAGE: 14 I Pace Project Number: 9315373 Client Project ID: White Oak Landfill Pace Sample No: 93666501 Date Collected: 09/18/00 Matrix: Water Client Sample ID: LEACHATE Date Received: 09/18/00 Parameters Results Units PRL Analyzed Analyst CAS# Footnotes --------------------------------- ---------- --------- -------- ----- ---------- . Metals Mercury, CVAAS Method: EPA 245.1 Prep Method: EPA 245.1 ®O Mercury NO mg/l 0.0002 10/03/00 TRW 7439-97-6 Metals, ICP, trace-level Method: EPA 6010 Prep Method: EPA 3010 Chromium 0.012 mg/l 0.005 10/02/00 TRW 7440-47.3 Lead NO mg/l 0.01 10/02/00 TRW 7439.92.1 Selenium NO mg/l 0.02 10/02/00 TRW 7782-49-2 Date Digested 09/22/00 Thallium, AAS Furnace Method: EPA 7841 Prep Method: EPA 3020 Thallium 0.002 mg/l 0.002 10/02/00 JDA 7440-28-0 Date Digested 09/20/00` Wet Chemistry Total Dissolved Solids Method: EPA 160.1 Prep Method: EPA 160.1 Total Dissolved Solids 2500 mg/l 1 09/21/00 JMS Cyanide. Total, Water Method: EPA 335.4 Prep Method: EPA 335.4 Cyanide 0.007 mg/l 0.002 09/27/00 JDA 57-12-5 Total Kjeldahl Nitrogen Method: EPA 351.2 Prep Method: EPA 351.2 Nitrogen, Kjeldahl, Total 140 mg/l 0.1 09/29/00 JDA Nitrogen, Nitrate plus Nitrite Method: EPA 353.3 Prep Method: EPA 353.3 Nitrogen, NO2 plus NO3 0.10 mg/l 0.1 09/26/00 JDA Biochemical Oxygen Demand, 5 d Method: EPA 405.1 Prep Method: Biochemical Oxygen Demand, 5d 170 mg/l 2 09/25/00 JMS Date Prepared 09/20/00 Chemical Oxygen Demand Method: EPA 410.4 Prep Method: EPA 410.4 Chemical Oxygen Demand 760 mg/l 50 10/02/00 AAB Nitrogen, Total Method: Standard Methods Prep Method: Nitrogen 140 mg/l 0.2 10/02/00 JDA 7727-37-9 Laboratory Certification IDs REPORT OF LABORATORY ANALYSIS Laboratory Certification IDs NC Wastewater 40 TN Drinking Water 02980 NC Drinking Water 37712 This report shall not be reproduced,except in full, SC Environmental 99030 without the written consent of Pace Analytical Services, Inc. Pace Analytical Services, Inc. 54 Ravenscrolt Drive ;57ceAnalyfical� Asheville;NC 28801 Phone:828.254.7176 DATE: 05/16/00 Fax.828.252.4618 PAGE: 8 Pace Project Number: 9312454 Client Project ID: White Oak Landfill Pace Sample No: 93538015 Date Collected: 04/24/00 Matrix: Water Client Sample ID: LEACHATE Date Received: 04/24/00 Parameters Results Units PRL Analyzed Analyst CAS# Footnotes --------------------------------- ---------- --------- ---------- -------- ----- ---------- ---------- Field Services Monitoring Well Data Method: Prep Method: Field pH 7.8 Std. Units 04/24/00 MPS ®/iyVV O Field Specific Conductance 2600 umhos/cm 04/24/00 MPS Field Temperature 11 deg C 04/24/00 MPS Metals Mercury, CVAAS Method: EPA 245.1 Prep Method: EPA 245.1 Mercury 0.0003 mg/l 0.0002 05/04/00 TRW 7439-97.6 Metals, ICP, trace-level Method: EPA 6010 Prep Method: EPA 3010 Chromium 0.013 mg/l 0.005 05/03/00' TRW 7440-47-3 Lead ND mg/1 0.01 05/03/00 TRW 7439-92-1 Selenium NO mg/l 0.02 05/03/00 TRW 7782-49-2 Date Digested 05/01/00 Thallium, AAS Furnace Method: EPA 7841 Prep Method: EPA 3020 Thallium 0.002 mg/l 0.002 05/09/00 TRW 7440-28-0 Date Digested 05/04/00 Wet Chemistry Total Dissolved Solids Method: EPA 160.1 Prep Method: EPA 160.1 Total Dissolved Solids 2700 mg/1 1 04/25/00 JMS Cyanide, Total, Water Method: EPA 335.4 Prep Method: EPA 335.4 Cyanide 0.013 mg/l 0.002 05/02/00 JDA 57-12-5 Total Kjeldahl Nitrogen Method: EPA 351.2 Prep Method: EPA 351.2 Nitrogen, Kjeldahl, Total 95 mg/l 0.1 05/04/00 JDA Nitrogen, Nitrate plus Nitrite Method: EPA 353.3 Prep Method: EPA 353.3 Nitrogen. NO2 plus NO3 0.30 mg/1 0.1 04/27/00 JDA Biochemical Oxygen Demand. 5 d Method: EPA 405.1 Prep Method: Biochemical Oxygen Demand. 5d 190 mg/1 2 05/01/00 JMS Date Prepared 04/26/00 Laboratory Certification IDs REPORT OF LABORATORY ANALYSIS Laboratory Certification IDs NC Wastewater 40 TN Drinking Water 02980 This report shall not be reproduced, except in full, SC Environmental 99030 NC Drinking Water 37712 without the written consent of Pace Analytical Services, Inc. Pace Analytical Services, Inc. aceAnalXical- 54 Ravel Drive Asheville,-NC 28801 Phone:828.254.7176 DATE: 05/16/00 Fax:828.252.4618 PAGE: 9 Pace Project Number: 9312454 Client Project ID: White Oak Landfill Pace Sample No: 93538015 Date Collected: 04/24/00 Matrix: Water Client Sample ID: LEACHATE Date Received: 04/24/00 Parameters Results Units PRL Analyzed Analyst CAS# Footnotes --------------------------------- --------- ---------- -------- ..... ---------- ......---- Chemical Oxygen Demand Method: EPA 410.4 Prep Method: EPA 410.4 Chemical Oxygen Demand 670 mg/l 50 05/01/00 AAB Nitrogen, Total Method: Standard Methods Prep Method:Nitrogen 95 mg/l 0.2 05/09/00 JDA 7727-37-9 J O Y O Laboratory Certification IDS REPORT OF LABORATORY ANALYSIS Laboratory Certification IDs NC Wastewater 40 TN Drinking Water 02980 NC Drinking Water 37712 This report shall not be reproduced,except in full, SC Environmental 99030 without the written consent of Pace Analytical Services, Inc. Pace Analytical Services, Inc. 54 Ravenscrofl Drive Pare Analytical Asheville.NG28801 Tel:828-254-7176 Fax:828-252-4618 DATE: 10/11/99 PAGE: 12 Pace Project Number: 938071 Client Project to: White Oak Pace Sample No: 93362077 Date Collected: 09/21/99 Matrix: Water Client Sample ID: LEACHATE Date Received: 09/21/99 Parameters Results Units PRL Analyzed Analyst CAS# Footnotes --------------------------------- ---------- --------- ---------- -------- ----- ---------- .......... Metals l Mercury, CVAAS Method: EPA 245.1 Prep Method: EPA 245.1 Mercury NO mg/t 0.0002 09/27/99 TRW 7439-97-6 Metals, 1CP, trace-levet Method: EPA 6010 Prep Method: EPA 3010 Aluminum 1.7 mg/l 0.25 09/30/99 TRW 7429-90-5 Antimony ND mg/1 0.01 09/30/99 TRW 7440-36-0 Arsenic NO mg/1 0.01 09/30/99 TRW 7440-38-2 Barium 0.18 mg/l 0.005 09/30/99, TRW 7440-39-3 Beryllium ND mg/1 0.002 09/30/99 TRW 7440-41-7 Boron - 1.1 mg/l 0.01 09130/99F TRW 7440-42-8 Cadmium 0.0018 mg/L 0.001 09/30/99 TRW 7440-43-9 Calcium 27 mg/l 0.1 09/30/99 TRW 7440-70-2 .Chromium 0.043 mg/1 0.005 09/30/99 TRW 7440-47-3 Cobalt 0.0097 mg/l 0.005 09/30/99 TRW 7440-48-4 Copper NO mg/1 .0.005 09/30/99 TRW 7440-50-8 Iron 9.9 mg/L 0.02 09/30/99 TRW 7439-89-6 Lead NO mg/1 0.01 09/30/99 TRW 7439-92-1 Magnesium 75 mg/l 0.1 09/30/99 TRW 7439-95-4 Manganese 1.8 mg/L 0.005 09/30/99 TRW 7439-96-5 Molybdenum 0.01 mg/1 0.005 09/30/99 TRW 7439-98-7 Nickel 0.041 mg/1 0.005 09/30/99 TRW 7440-02-0 Potassium 18 mg/l 0.5 09/30/99 TRW 7440-09-7 Selenium NO mg/l 0.02 09/30/99 TRW 7782-49-2 Silicon 0.61 mg/L 0.1 09/30/99 TRW 7440-21-3 Silver NO mg/1 0.002 09/30/99 TRW 7440-22-4 Sodium 15 mg/l 0.25 09/30/99 TRW 7440-23-5 Thallium NO mg/l 0.02 09/30/99 TRW 7440-28-0 Tin 0.01 mg/l 0.01 09/30/99 TRW 7440-31.5 Titanium 0.13 mg/1 0.005 09/30/99 TRW 7440-32-6 Vanadi urn 0.011 mg/1 0.005 09/30/99 TRW 7440-62-2 Zinc 0.086 mg/1 0.01 09/30/99 TRW 7440-66-6 Date Digested 09/24/99 Thallium, AAS Furnace Method: EPA 7841 Prep Method: EPA 3020 Thallium NO Wt. 0.002 09/24/99 TRW 7440-28-0 Date Digested 09/24/99 Wet Chemistry f aboralory Certification IDS laboratory Certification IDS NC Wastewater 40 REPORT OF LABORATORY ANALYSIS TN Drinking Water 02980 NC Drinking Water 37712 This report shall not be reproduced,except in full, SC Environmental 99030 ...af..,.n 6._ANen n-f of Ger<OnnlNlcal Rn rvirAR Inn. Pace Analytical Services. Inc. 54 Ravenscrolt Drive Pace Analytical Asheville.NC28801 Tel:828-254-7176 Fax:828-252-4618 DATE: 10/19/99 PAGE: 13, Pace Project Number: 938071 Client Project ID: White Oak Pace Sample No: 93362077 Date Collected: 09/21/99 Matrix: Water Client Sample ID: LEACHATE Date Received: 09/21/99 Parameters Results Units PRL Analyzed Analyst CAS# Footnotes --------------------------------- ---------- -----'--- ---------- -------- ----- ---------- -_-------- Total Dissolved Solids Method: EPA 160.1 Prep Method: EPA 160.1 I A Total Dissolved SoLids 1900 mg/L 1 09/28/99 PJS y` Q Total Kjeldahl Nitrogen Method: EPA 351.2 Prep Method: EPA 351.2 I Nitrogen, Kjeldahl, Total 41 mg/l 0.1 09/24/99 JDA Nitrogen, Nitrate plus Nitrite Method: EPA 353.3 Prep Method: EPA 353.3 Nitrogen, NO2 plus NO3 ND mg/1 0.1 09/29/99 JDA Biochemical Oxygen Demand, 5 d Method: EPA 405.1 Prep Method: Biochemical, Oxygen Demand, 5d 105 mg/L 2 09/27/99 PJS 1 Date Prepared 09/22/99, Chemical Oxygen Demand Method: EPA 410.4 Prep Method: EPA 410.4 Chemical Oxygen Demand 600 mg/1 50 09/27/99 AAB Nitrogen, Total Method: Standard Methods Prep Method: Nitrogen 41 mg/L 0.2 10/11/99 WB 7727-37-9 Laboratory Certification IDS I aboratory Certification IDe NC Wastewater 40 REPORT OF LABORATORY ANALYSIS TN Drinking Water 02980 NC Drinking Water 37712 This report shall not be reproduced,except in full, SC Environmental 99030 ...;Ohni a rho w.inon rnnsent of Pare Analvlir i Semims_Inc. Pace Analytical Services, Inc. 54 Ravenscr0fl Drive Pace Analytical Asheville,NC28801 Tel.828-254-7176 Fax:828-252-4618 DATE: 05/12/99 PAGE: 37 Pace Project Number: 935303 Client Project ID: White Oak Pace Sample No: 93244481 Date Collected: 04/27/99 Matrix: Water Client Sample ID: WO LEACHATE Date Received: 04/27/99 Parameters Results Units PRL Analyzed Analyst CAST: Footnotes _________________________________ __________ _________ __________ ________ _____ __________ _________ Metals Metals, ICP Method: EPA 6010 Prep Method: EPA 3010 r Barium 0.30 mg/l 0.1 05/11/99 KEK 7440-39-3 Cobalt ND mg/L 0.05 05/11/99 KEK 7440-48-4 Copper NO mg/l 0.01 05/11/99 KEK 7440-50-8 Magnesium 63 mg/l 0.1 05/11/99 KEK 7439-95-4 Nickel NO mg/l 0.05 05/11/99 KEK 7440-02-0 Silver NO mg/l 0.05 05/11/99 KEK 7440-22-4 Vanadium NO mg/L 0.04 05/11/99 KEK 7440-62-2 zinc NO mg/I. 0.01 05/11/99 KEK 7440-66-6 Date Digested - 04/28/99 Antimony, AAS Furnace Method: EPA 7041 Prep Method: EPA 3020 Antimony ND mg/l 0.005 05/11/99 KEK 7440-36-0 Date Digested 05/03/99 Arsenic, AAS Furnace Method: EPA 7060 Prep Method: EPA 3020 Arsenic NO mg/1 0.005 05/11/99 KEK 7440-38-2 Date Digested 05/03/99 Beryllium, AAS Furnace Method: EPA 7091 Prep Method: EPA 3020 Beryllium NO mg/1 0.001 05/11/99 KEK 7440-41-7 Date Digested 05/03/99 Cadmium, AAS Furnace Method: EPA 7131 Prep Method: EPA 3020 Cadmium NO m9/l 0.001 05/11/99 KEK 7440-43-9 Date Digested 05/03/99 Chromium Furnace Method: EPA 7191 Prep Method: EPA 3020 Chromium 0.006 mg/l 0.002 05/11/99 KEK 7440-47-3 Date Digested 05/03/99 , Lead, AAS Furnace Method: EPA 7421 Prep Method: EPA 3020 Lead NO mg/l 0.005 05/11/99 KEK 7439-92-1 Date Digested 05/03/99 !rcury in Water Method: EPA 7470 Prep Method: EPA 7470 Mercury NO mg/l 0.0002 05/03/99 KEK 7439-97-6 Laboratory Certification IDs Laboratory Certification IDs NC Wastewater 40 REPORT OF LABORATORY ANALYSIS TN Drinking Water 02980 NC Drinking Water 37712 This report shall not be reproduced,except in full, _ SC Environmental 99030 without the written consent of Pace Analytical Services, Inc. Pace Analytical Services,Inc. 54 Ravenscroft Drive Para Analytical Asheville,NG 28801 Tel:828.264-7176 Fax:828-252-4618 DATE: 05/12/99 PAGE: 38 Pace Project Number: 935303 Client Project ID: White Oak Pace Sample No: 93244481 Date collected: 04/27/99 Matrix: Water Client Sample ID: WO LEACHATE Date Received: 04/27/99 Parameters Results Units PRL Analyzed Analyst CAS# Footnotes --------------------------------- ---------- --------- ---------- -------- ----- ---------- ---------- Selenium, AAS Furnace Method: EPA 7740 Prep Method: EPA 3020 Selenium 0.008 mg/1 0.005 05/11/99 KEK 7782-49-2 q Date Digested 05/03/99 ` Thallium, PAS Furnace Method: EPA 7841 Prep Method: EPA 3020 Thallium NO mg/l 0.002 05/05/99 KEK 7440-28-0 Date Digested 05/03/99 Wet chemistry Total Dissolved Solids Method: EPA 160.1 Prep Method: EPA 160.1 Total Dissolved Solids 1200 mg/1 1 04/30/99 SLG :yanide, Total, Water Method: EPA 335.4 Prep Method: EPA 335.4 Cyanide NO mg/1 0.002 05/04/99 TRW 57-12-5 Total Kjeldahl Nitrogen Method: EPA 351.2 Prep Method: EPA 351.2 Nitrogen, Kjeldahl, Total 90 mg/1 0.5 05/06/99 TRW Nitrogen, Nitrate plus Nitrite Method: EPA 353.3 Prep Method: EPA 353.3 Nitrogen, NO2 PLUS NO3 NO mg/1 0.1 04/30/99 TRW 1 Biochemical Oxygen Demand, 5 d Method: EPA 405.1 Prep Method: Biochemical Oxygen Demand, 5d 100 mg/L 2 05/03/99 KEK 1 Date Prepared 04/28/99 Chemical Oxygen Demand Method: EPA 410.4 Prep Method: EPA 410.4 Chemical Oxygen Demand 310 mg/1 50 05/05/99 KEK Nitrogen, Total Method: Standard Methods Prep Method: Nitrogen 90 mg/l 1 05/10/99 TRW 7727-37-9 Laboratory Certification IDS Laboratory Certification IDs NC Wastewater 40 REPORT OF LABORATORY ANALYSIS TN Drinking Water 02980 NC Drinking Water 37712 SC Environmental 99030 - This report shall not be reproduced,except in full, without the written consent of Pace Analytical Services,Inc. BLUE RIDGE PAPER PRODUCTS INC. CERTIFIED MAIL RETURN RECEIPT REQUESTED 7099 3220 0007 0371 5320 19 Oct 2004 Forrest R. Westall, PE D Water Quality Regional Supervisor OCT 2 0 2004 North Carolina Department of Environment and Natural Resources WATER QUALITY SECTION Division of Water Quality ASHEVILLE REGIONAL OFFICE 2090 US Highway 70 Swannanoa, NC 28778 _.Subject: NPDES NC 0000272 CRP Color Report—Extension Request Due to Floods Blue Ridge Paper Products, Inc. fl� Canton, NC Dear Forrest: Part I, Condition A.(8).9 of the subject permit requires that Blue Ridge Paper Products evaluate color reduction technologies associated with the Chloride Removal Process (CRP) wastestream and submit a report by December 1, 2004. Because of the September 2004 floods, we will not be able to meet the I December deadline. We respectfully request an extension until lApril 2005 to complete this work and submit the CRP Color Reduction Report. As you are aware, the Blue Ridge Paper Products mill in Canton, NC was hit by the remnants,of three hurricanes (Frances, Ivan and Jeanne) and by back-to-back historic floods during the month of September 2004. Our wastewater plant and parts of the mill were flooded twice. Mill operations were disrupted for several weeks and all of our resources since Hurricane Frances on 8 September 2004 have been devoted to flood repairs, additional flood preparations and recovery. We are only now getting back to normal operation of our process and wastewater treatment systems. The floods destroyed our wastewater lab, and we have not yet restored all the lab capability that we need to support color trial work. Blue Ridge Paper has been working on evaluations for the CRP report since 2002. Our technology review, bench scale tests and preliminary field trials led to a pilot-scale field trial in July and August 2004 for chlorine dioxide bleaching of the CRP wastestream. Our goal was to operate for a least 30 days with the pilot system in continuous operation. However, the July and August field trials experienced various operational issues with chemical feed and chloride dioxide generation that prevented a sustained period of continuous operation. The longest Environmental Group 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations P19 est Westall, NC DENR ARO DWQ ct 2004, Page 2 continuous run obtained was 4 days. As a result, no conclusions could be drawn on the exact technical, economic and operational feasibility of this technology. The field trial was terminated on 27 August 2004. The field test plan was modified and enhanced to overcome the operational issues associated with chlorine dioxide generation that prevented a successful trial during August. Hurricane Frances hit on 8 September 2004. We had to postpone restart of the CRP bleaching field trial until we are able to restore normal mill operations. We are currently in discussions with the supplier of the field chlorine dioxide generator to see what dates this equipment and operators are available. In summary, the floods of September 2004 interrupted our schedule for completing field trials on color reduction from our CRP waste stream. We need the field trial data to complete the CRP color report required by permit conditions. We request an extension until 1 April 2005 to complete this work and submit the CRP Color Reduction Report. Sincerely Paul S. Dickens Manager, Environmental Affairs 828-646-6141 dickei)@blueridgepaper.com Environmental Group 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations BLUE RIDGE PAPER PRODUCTS INC. CERTIFIED MAIL RETURN RECEIPT REQUESTED 7099 3220 0007 0371 5337 19 Oct 2004 Forrest R. Westall, PE Water Quality Regional Supervisor North Carolina Department of Environment and Natural Resources Division of Water Quality 2090 US Highway 70 Swannanoa, NC 28778 Subject: NPDES NC 0000272 BOD Excursion 14 Oct 2004 Wastewater Treatment Plant Recovery from Floods Blue Ridge Paper Products, Inc. Canton, NC Dear Forrest: This is the 5-day written report documenting a BOD excursion on 10/4/04. Verbal and e-mail notifications of the BOD result were provided to Keith Haynes of your office on 10/14/04. This letter also updates the status of permit-required equipment and instrumentation that was destroyed by recent floods. As you are aware, the Blue Ridge Paper Products mill in Canton, NC was hit by the remnants of three hurricanes (Frances, Ivan and Jeanne) and by back-to-back historic floods during the month of September 2004. Our wastewater plant and parts of the mill were flooded twice. Wastewater treatment operations resumed on 9/11 after the 9/8 Frances flood and on 9/21 after the 9/17 Ivan flood. Compliance monitoring after the two floods resumed on 9/12 and 9/22. Mill operations were disrupted for several weeks and all of our resources since Hurricane Frances on 9/8 have been devoted to flood repairs, additional flood preparations and recovery. We are only now getting back to normal operation of our process and wastewater treatment systems. The floods destroyed our wastewater lab, and we have not yet restored all the lab capability that we need to do compliance monitoring in-house. We contracted with PACE Lab to analyze wastewater process control and compliance samples during the flood recovery period. rOASHEVILLE EE VEEnvironmental Group CT 2 0 2004 175 Main Street • PO Box 4000Canton, North Carolina 28716 • 828-646-2000 QUALITY SECTION REGIONAL OFFICE Raising Your Expectations Forrest Westall, NC DENR ARO DWQ 19 Oct 2004, Page 2 BOD Excursion On 10/13, Blue Ridge Paper Products received the analytical report from PACE Lab for the 10/4 secondary effluent (SE) composite BOD. The data were entered into our compliance database on the morning of 10/14, and we determined that we had a BOD excursion based on mass. There was an error on the QA portion of the PACE Lab report, so we requested that PACE review and revise the report as appropriate. We also looked at wastewater operating data for 10/3, 10/4 and 1015. PACE Lab provided a corrected lab report and a copy of their lab bench sheet on the afternoon of 10/14. These data confirm the previous report. Results are as follows: Date Flow, mgd PI BOD, PE BOD, SE BOD, SE BOD, SE TSS, m m m Ibs/day m 10/3 27.03 1200 300 45 10,144 57 10/4 25.11 660 450 110 23,036 70 10/5 23.54 370 260 48 9423 56 Our operating data indicate a DO sag in our aeration basins that started on the evening of 10/3 and continued until the afternoon of 10/4. PI and PE BODs were also elevated for these days. We believe that the 10/4 SE BOD result is correct. River run results for downstream DO show no impact. Our permit max day BOD limit is 10,897 lbs/day. Blue Ridge Paper experienced a secondary treatment upset on the morning of 9/30/04 from a high pH swing when a scheduled acid delivery for wastewater neutralization failed to arrive when planned. Between 9/29 and 10/2, we also experienced an episode of high secondary effluent color related to restart of pulp mill operations following the unplanned and extended cold mill outage caused by the Frances and Ivan floods. We reported these events to Keith Haynes by telephone on 9/30 and 10/1 and with follow-up written reports on 10/1 and 10/3. On 10/5, you personally visited the Blue Ridge mill and toured the wastewater treatment plant to confirm flood damage and the status of recovery. Based on operating data for the past two weeks, we believe that the secondary treatment plant has recovered from upset conditions earlier in the month. Effluent parameters and color have returned to normal range. However, because of elevated BODs and color during the first week of October, we may have difficulty meeting the monthly average limits for these parameters. Status of Permit-Required Equipment and Instrumentation Blue Ridge Paper worked diligently and non-stop to restore essential wastewater treatment facilities following the Frances and Ivan floods. The following items are now being addressed: Environmental Group 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations Forrest Westall, NC DENR ARO DWQ 19 Oct 2004, Page 3 Wastewater samplers. The Frances flood on 9/8 damaged three of our five refrigerated wastewater samplers. The Ivan flood on 9117 destroyed two remaining units salvaged from Frances. We collected manual 24-hr composites using 4-hr grab samples until we could get replacement samplers installed. As of today, we have replaced 3 wastewater samplers and 2 additional are on order. The flow-pacing signal for the secondary effluent samplers remains down. We are running time composite samples until the effluent flow signal can be repaired. Strip Chart Recorders. Our wastewater control room and lab were twice inundated by floodwaters during September 2004. Totalizers and strip chart recorders for flow, pH and other permit parameters were destroyed. Many of the flood-damaged strip charts are obsolete, and replacements are very expensive with a long delivery time. Based on discussion with Keith Haynes, Blue Ridge will replace strip chart recorders with electronic data logging systems that have trend display and printing capability. This is a faster and more economical flood damage repair. For the interim period, we established a new data-logging interface to totalize effluent flow and are keeping a manual log for other data. Oxygen Stations on Pigeon River. The back-to-black floods in September 2004 severely damaged the two downstream oxygen injection stations owned by Blue Ridge Paper—Station D in Fiberville 0.9 miles downstream and Station E in West Canton 2.1 miles downstream. These oxygen injection stations are specified in Part I.A.10 of our NDPES permit. The stations are not operational at this time. We notified Keith Haynes by e-mail on 9/23 that the oxygen stations were damaged. Blue Ridge is evaluating options for repair and if two stations are still required. We have not operated the D station for a number of years and have only operated the E station for limited periods during flow stream flow. We have not needed any in-stream oxygen injection during the past 2 years. Because of high stream flow, we do not anticipate needing the downstream oxygen injection stations for water quality compliance during this fall and winter. The oxygen post aeration system at the wastewater treatment plant is fully functional and is operating. Wastewater Compliance Lab. The Frances flood on 9/8 destroyed most of the equipment in our wastewater compliance lab. Blue Ridge Paper put together a temporary lab for pH, DO, color, conductivity and temperature and made arrangements with PACE Labs for other wastewater process control and compliance sample analysis. As of this date, all equipment needed to restore our wastewater lab is delivered or on order. Lab cabinets are being replaced this week and next. We hope within the next 4 to 6 weeks to have our previous in-house capability for solids, BOD and ammonia restored. We created and are using temporary wastewater operating logs and bench sheets for the interim period until the former wastewater lab QA program can be restored. Many of our original lab records for the past 5 years were flooded and destroyed. Compliance data are kept in an electronic database that survived the floods. We also had duplicate copies of monthly discharge monitoring reports stored in the EHS office on high ground. Environmental Group 175 Main Street • PO Box 4000 Canton, North Carolina 28716. 828-646-2000 Raising Your Expectations Forrest Westall, NC DENR ARO DWQ 19 Oct 2004, Page 4 Summary Blue Ridge Paper is making good progress on recovery from the September 2004 floods. Our mill operations and wastewater treatment performance are returning to normal. We truly appreciate your help and that of Keith Haynes with flood recovery efforts. Sincerely '—�P 5 Paul S. Dickens Manager, Environmental Affairs 828-646-6141 dickey@blueridgepaper.com Environmental Group 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations V BLUE RIDGE PAPER PRODUCTS INC. CERTIFIED MAIL RETURN RECEIPT REQUESTED 7099 3220 0007 0371 5306 14 September 2004 Mr. Forrest Westall D QJOFFICE Water Quality SupervisorNorth Carolina Department of EnvironmentSEP 15and Natural ResourcesAsheville Regional Office Division of Water Quality WATER QUALIT2090 US Hwy 70 ASHEVILLE REGI Swannanoa, North Carolina 28778 Subject: NPDES NC0000272 Flood Event of 8 September 2004 Unanticipated Bypass of Treatment Sanitary Sewer Overflow Blue Ridge Paper Products, Inc. Town of Canton, North Carolina Dear Forrest— This is the written report required under the subject permit documenting flood damage and loss of wastewater treatment associated with hurricane Frances on the morning of 8 September 2004. The wastewater treatment plant operated by Blue Ridge Paper Products also treats sewage from the Town of Canton. This report is submitted for both Blue Ridge Paper Products and the Town of Canton. We notified DENR by telephone at 0745 on the morning of 8 September that the mill was shut down and that our wastewater plant was flooded. We subsequently provided daily updates on progress towards restoring wastewater treatment for the town's wastewater. Wastewater treatment was restored on the afternoon of 11 September 2004. During the period that wastewater treatment was down, untreated sewage from the town entered the Pigeon River, both from the mill's influent lift station and from the town's sewage pump stations that were submerged and damaged by floodwater. Since mill operations were curtailed in advance of the flood and remained down, there was no release of untreated industrial wastewater. Chemicals and oil storage on the Blue Ridge site remained secure. Environmental Group 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations Forrest Westall, NC DENR ARO DWQ 14 Sep 2004, Page 2 Flood Event The remnants of hurricane Frances passed through Western North Carolina on 7 and 8 September 2004. The mill began a flood watch early on the morning of 7 September. Based on water levels in Pigeon River, the mill activated its flood protection plan at 1600 on 7 September and installed floodgates in the dikes protecting the mill and wastewater treatment plant. At— 1900 the mill began a controlled shutdown of the backend of the mill—recovery and pulp production—as a precaution against flooding. At — 2200 based on rapid river rise, we began a controlled shutdown of paper production as a precaution against flooding. We also started a controlled shutdown of power boilers. At 0253 on the morning of 8 September, floodwaters backed up into the wastewater treatment area and overtopped the secondary clarifiers. At that time, the low lift pumps to wastewater treatment were stopped. This started an unanticipated bypass of treatment necessary to prevent severe property damage. At this time all mill operations were down, and chemical and oil tanks were secure. Aerators in the aeration basins were turned off to settle and store activated sludge. At 0330 on 8 September, power to the mill site including wastewater treatment was turned off to prevent damage to electrical substations and switch gear from flood water. The mill went cold at that time, and all industrial wastewater generation stopped. At— 0600 on 8 September, the Pigeon River crested at 21 feet, a record for Canton. The mill's protective dike system was overtopped. There was 4 to 5 feet of water in the wastewater area. This water flooded the influent lift station, secondary clarifiers and switch gear rooms as well as the wastewater control room, lab and offices. The aeration basins and primary clarifiers remained above flood level. Downtown Canton was severely flooded, and the town's sewage pump stations along the Pigeon River were submerged. The town's disinfection pretreatment system located at the headworks of the Blue Ridge wastewater plant was also submerged. Recovery Flood waters started to recede on the afternoon of 8 September. By the morning of 9 September, Blue Ridge was able to drain and pump remaining floodwater from the wastewater area and start work to restore wastewater treatment. The Town of Canton also began work to repair and restore sewage pump stations damaged by the flood. To drain remaining floodwaters from the wastewater treatment plant and from the mill, portable diesel pumps were installed at the influent low lift pumps to the mill's wastewater treatment system. These pumps discharged to the river. Environmental Group 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations Forrest Westall, NC DENR ARO DWQ 14 Sep 2004, Page 2 On the morning of 10 September 2004, the Town of Canton was able to restore the disinfection pretreatment system. At that time, the town began pumping sewage back to the mill's wastewater headworks. The disinfected wastewater was then pumped into the river. This interim treatment had been discussed with DENR staff and was agreed as the best measure for public health protection until full treatment could be restored. Work by Blue Ridge personnel to restore wastewater treatment continued non-stop after floodwaters were drained from the wastewater area. Blue Ridge was able restart wastewater treatment operations on the afternoon of 11 September 2004. Discharge of untreated and partially treated sewage from the Town of Canton through diesel pumps at the mill's wastewater headworks stopped at— 1250 on 11 September. Blue Ridge resumed compliance monitoring of the wastewater plant effluent that night. Sanitary Sewer Overflows The Blue Ridge wastewater treatment facilities were down from 0300 on 8 September 2004 until the afternoon on 11 September 2004. During this period, untreated sewage from the Town of Canton was discharged to the Pigeon River, both from overflows at damaged pump stations owned by the town and from the influent of the mill's wastewater treatment system. Floodwaters and cleaning water from the mill and town were also discharged to the river. The quantity of sewer system overflow is difficult to estimate, but is greater than 15,000 gallons. The majority of the overflow was floodwater and cleaning water necessary to restore sewage pump stations and wastewater treatment. The mill locked restrooms and installed portable toilets during the wastewater treatment outage to avoid discharge of domestic sewage to the river from the mill. An SSO reporting form is enclosed for the period of wastewater treatment outage. Summary This event was truly a severe act of nature and overwhelmed the flood protection structures at the Blue Ridge Paper Products mill in Canton, North Carolina. We executed a controlled shutdown of the mill in advance of the flood and prevented release of untreated industrial wastewater, chemicals or oil. The flood and loss of wastewater treatment did result in overflow of untreated sewage from the Town of Canton into the Pigeon River. We will learn from this event and make revisions to the mill's flood protection plan. Environmental Group 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations Forrest Westall, NC DENR ARO DWQ 14 Sep 2004, Page 2 President Bush declared Western North Carolina as a Federal disaster area as a result of the hurricane Frances flood. Blue Ridge Paper Products and the Town of Canton worked diligently and non-stop to restore treatment of the town's wastewater following the flood. We were able to restore essential wastewater services within of the flood event. We greatly appreciate DENR's assistance and understanding with the emergency recovery efforts. In particular, we appreciate the site visit by Keith Haynes and Roy Davis of your staff on 8 September to assess flood damage to our wastewater plant. Sincerely— a Paul S. Dickens Manager, Environmental Affairs 828-646-6141 dickep@blueridgepaper.com Enclosure: SSO Form for flood event Environmental Group 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations Paul To keith.haynes@ncmail.net Dickens/Canton/BlueRidge forrest.westall@ncmail.net, Bob 10/01/2004 07:10 PM Williams/Canton/BlueRidge@BlueRidgePaper, Daryl Whitt/Canton/BlueRidge@BlueRidgePaper,John Pryately/Canton/BlueRidge@BlueRidgePaper, Bob cc Shanahan/Canton/BlueRidge@BlueRidgePaper, Steve Single/Canton/BlueRidge@BlueRidgePaper,Michael Koerschner/Canton/BlueRidge@BlueRidgePaper,George G a rten/Canton/B IueRidge @ B I ueRi dge Pa per bcc Subject Wastewater Excursions -Blue Ridge Paper Pr(ducts a U cn 1 Oct 2004 m �� o Subject: Permit Excursions rn 0 30 Sep 2004—secondary effluent pH c� o September 2004-monthly average color C' o NPDES NC 0000272 0 0 6 Blue Ridge Paper Products, Inc. T z Gail 0 m Keith Haynes, NC DENR ARO DWQ— This written report follows our telephone notifications for the permit excursions reported on 9/30 and 10/1/2004. As you aware, the Blue Ridge Paper Products mill is restarting process operations after 3-weeks of unscheduled cold outage caused by Hurricanes Frances and Ivan. During the last three days, we restarted pulp mill operations and have experienced a number of process problems related to the flood outage. Specifically, when the mill executed the emergency shutdown for the Frances flood on the night of 9/7, we did not have time to purge the pulping process and empty digesters and other tanks. On restart this week, we had soft pulp and fiber that washed poorly in brown stock and bleaching stages of the mill. We tried as best we could to process and recover the fiber and pulping chemicals left in tanks from before the floods. However, we lost an abnormal amount of pulping materials resulting in a high pH and high color load to our wastewater treatment plant. We had anticipated the high pH load to wastewater treatment and scheduled round-the clock deliveries of acid for pH neutralization. On the night of 9/29, an acid delivery scheduled for 6 pm did not arrive on time. We began to run low on acid for neutralization at the same time that the pulp mill experienced several process upsets related to the flood. We slowed down the pulp mill restart and began adding acid to the mill sewer from inside the mill to help control pH at our wastewater treatment plant. At 12 midnight, the wastewater plant ran out of acid. We continued to add acid to the mill sewer to control wastewater plant pH. The acid delivery to wastewater treatment originally scheduled for 6 pm on 9/29 finally arrived at 2:40 am on the morning of 9/30. We resumed acid addition for pH control at wastewater treatment by 4 am. Additional loads of acid were received on schedule during the morning of 9/30. Wastewater pH based on grab samples for the period above is as follows: Date and time PI PE SE 9/29 7 pm 11.4 10.7 8.2 9/29 11 pm 11.5 10.8 9.0 9/30 3 am 2.9 10.4 9.5 9/20 7 am 2.8 7.8 9.2 9/20 8:30 am 8.7 For the period between 11 pm on 9/29 until about 8:30 am on 9/30, we had secondary effluent (SE) pH greater than 9.0. Our permit specifies a discharge pH limit of 6.0 to 9.0. Wastewater flow during the pH excursion period was — 27 mgd. The river flow on 9/29 was 1015 mgd and on 9/30 was 782 mgd. Our effluent during the pH excursion period was less than 5 percent of stream flow. Our river run and visual inspection of the river downstream on the morning of 9/30 found no evidence of fish kill or other environmental harm. As you are also aware, the back-to-back floods in Canton during September 2004 caused a total of 9 days of wastewater plant outage and 3 weeks of pulp mill outage. We only operated secondary treatment and monitored our wastewater discharge for 21 of the 30 days in September. Wastewater plant operations were restored before we attempted restart of paper and pulp production. Secondary effluent color on 9/29 and 9/30 was high and took our monthly average color based on wastewater operating days above the permit limit of 52,000 lbs/day. Specifically, based on 21 operating days our monthly average secondary effluent true color discharge was 58,097 lbs/day. Based on 30 days in the month of September, the monthly average true color discharge was 40,6881bs/day, below both the annual average and monthly max color limits in the permit. Our effluent was less than 5 percent of river flow on the high color days during September. Based on river run samples, the true color at the Fiberville bridge on 9/29 was 25 ppm and on 9/30 was 44 ppm. A preliminary summary of our September 2004 wastewater flow and color discharge monitoring results is attached for your evaluation. The formal and QC-verified data will be submitted with our September DMR. Lpt sep04wpt.xls � Paul Dickens Manager, Environmental Affairs Blue Ridge Paper Products, Inc. dickep@blueridgepaper.com 828-646-6141 FAX 828-646-6892 Temporary Results Summary-Wastewater Treatment BRPPI 22-Sep-04 Flow PI Color SE Color MLSS MLVSS Wst Sludge PI TSS PE TSS SE BOD-5 SE TSS SE NH3-N Date an d PPM lbs/day PPM Ibs/da m m anm L mgfL m9fi Ibs/da m lbstday m Limits gfl Max day 3,205 12,459 Month avg 29.9 52,000 10.897 49,560 9/1/2004 24.5 280 .57,236 234 .47,833 see OPS 32 database 24.3 321 64,974 213 43,114 .............................. ............................. 23.7 287 56.824 197 ,,,,.,.....39,004 samples lost Frances flood 9/4/2004 22.7 267 .50,637 185 .......... 35.086 samples lost Frances flood B/5/2004 23.7 369 72.'36 211 41,706 .._....,.._- _..___.__....... samples lost Frances ilootl 9/6/2004........, 24.6 381 .............78.231 205 42,093 samples lost Frances flood ............... ......................... ............_... 9/7/2004 33.2 264 73,120 260 72.013 ,samples lost to Frances flood samples lost Frances flood 9/e 9/11/04 Frances flood,WTP down or samples/data lost 9/1 212 0 0 4 12.0..................._371 37,130 ...,190 . ___...._................................_..._..__".____....................._......................._..........__..............._............._.........................._......._._...._.................___.__......._..........._.24 9/13/2004 ................_73:6..................._504............_57.166......................147 ............_76;673.............._2.700..............._2�120......................6t900..............._1;600..................._1.1.0.... 9 1,021 38 4,310 <0.10 ._........_.......... .................................................................................................................. ......................... 10 9/14/2004...... ...................... ..................._326.............................. ......._25.167............................ .............._1,790.............._no.waste................_?,800 .................._740......._._........... 1,368 58 7,933 0.18 ..................__........................_.._.._.._........_..... 9/15/2004___.__...17.7 50.1 ._......__73,957 231 . 34,100 2.700 2,060 no waste 690._._......__._.280..__8.__ 1.181 ...._..............._21 ._._...__3,100___ 0.14 . ....._..._____ W._..._._.__..._...._._.._......___..._ 9.116/2004 20.8 403 69,909 293 50,827 samples lost to Ivan flood 0 0 ............._...................................._-___.... ..........._.........................._.................. .........................__ .__.................._..........................................._..............__....._..............................................................._....................................................................................................................................... 9/17/2004 Second flood from Ivan,WTP down ......................................................................................_.............................................................................................................................................................................................................................................................._....................................................................................................................................... 9/18/2004 Second flood from Ivan,WTP down .. _._.._........................_............._..._._..__..................._..._._. ._._._._..............................__....-_.._........................................._..__.______�_..... _-_..................._....._............_..-...__.........._......... 9/19/2004 Second flood from Ivan,WTP down ........................_.... .........._.._....................................................._.___..................................................................... .................._......... ........................................................................._-.._._._"'.......__......_.........._....._.............._.......................................................... ............................. ......................... 9/2012004...... .......Second.flood,from,Ivan:.WTP,tlown................................................................ ...._... ....................................................____....__............._.................................................................................................................... 9/21/2004 .Second,flood from Ivan.WTP down, re started 12 noon, co liance.and ,rocess.monitorin resumed an.9/22...__._ ......._. ..................._.._........ ......... ( p P 9 !___....._....._...__ ........................_....................._._...........__._.......__...._...._............_................._ 9/22/2004 ................_...0_�....................220.._.._..__79.632. .................. .._.................................................. 9/23/2.... ............_72.0 ................695 ........69.556 ...............109 .......,10.909 ........._2.584 .,,-....3.847 .........no,waste no,sample.? ................1,500 6 600 40 4,003 0.55 ..... .... ..... .... ..... ........... ......... ......... ......... ......... ......... ......... .............................................................. _............................ . . ........................ 9/24/2004_..... ___..._15_?........__..... 837........._706.105__._.._.__651............_82.526 3,800..............._2.110....._.._._no waste ___7�000......_. 88--"-'---4..............__._507 ............._....._25-__........._3,169 0.61 9/25/2004 ._16:4..................._231. ............_29.669..._..............._180 ..........._23,118.............._2.600...............2.230............._nowaste..................._710....................._31 0 40 5,137 0.24 . .......................... ..........._._.._..__.._ .................2 ...................................................... 9/26/2004 ........-......_16:0....................420............._63.050......................._65.............12.760............................................................................................................................. ........._........................................................................0 0 /26/.............. . ........................................................................................ 9/27/2004 24.4 -_................143 29,100.............._,..150 ,_...30,524,__„�3,900 2,520 no wasteA 70 3 610 25 5,087 <0.10 ...... .. ._................._..._................._._..__ __._..__.._......._....................................................'-'-'-_....................._.__.._................... 9/28/2004 ........?6_?.___...__.._150_.__._.35.904..._.................121 ..........28.962_.__3,800..............._2.4...... no waste ......................34._..................................................._0._.................._34.............._8,138_...__<.0.109/29/2004 .27.3 731 166,436 1,034 235,423 3,000 1,980 no waste 340 0 44 10,018 019 9/30/2004 26.6 ............. 901 .........199.881 ... ..',409 ..........312,578 .............'2.800.................1,938 no waste . .....................500....... .... .. ................... .................... ................... ..........0... .........._..........�_. 0 98 21,741 <0.10 Monthly Avc 20.7 69,335 58,097 Ibs/day=flow(mgd)x conc(ppm or mg/I)x 8.34 sep04wpt.xls,Sep 04 WTP Temp Sum Page 1 of 1 Printed 10/3/2004 Paul To Keith Haynes (DENR DWQ) Dickens/Canton/BlueRidge forrest.westall@ncmail.net, Bob 10/03/2004 02:02 PM Williams/Canton/BlueRidge@BlueRidgePaper, Bob Shanahan/Canton/BlueRidge@BlueRidgePaper, Eddie Plemmons/Canton/BlueRidge@BlueRidgePaper,Steve Single/Canton/BlueRidge@BlueRidgePaper,John Pryately/Canton/BlueRidge@BlueRidgePaper, Daryl cc Whitt/Canton/BlueRidge@BlueRidgePaper, Michael Koerschner/Canton/BlueRidge@BlueRidgePaper,George Garten/Canton/BlueRidge@BlueRidgePaper, Lori Cooper/Canton/BlueRidge@BlueRidgePaper, Michael Ferguson/Canton/BlueRidge@BlueRidgePaper, Kevin Hennessy/Canton/B I u e R i d g e @ B l u e R i d g ePap er, bcc Subject Process and Wastewater Treatment Upset -Blu Ridge Paper y [lam 3 Oct 2004 <m 0 Subject: NPDES NC 0000272 M c: Process and Wastewater Treatment Upset cmi ln�n 29 and 30 Sep 2004 o Blue Ridge Paper Products �m cn C Q Canton, Mill 00 o n�n1 Keith Haynes, NC DENR ARO DWQ - m Z The back-to-back floods impacting Blue Ridge Paper Products in September 2004 are unprecedented. With heroic effort we repaired flood damage and restarted wastewater treatment and mill process operations. The pulp mill restart after the unplanned 3-week cold outage is proving to be a challenge. Because flood waters rose quickly, we were not able to execute a normal mill shutdown. The cold pulp and fiber left in digesters for 3 weeks are well beyond the operating experience of any pulp mill. The quantity of dissolved color materials is much greater than during normal mill operations . We have had great difficulty processing fiber and pulp left in tanks from before the floods and have lost an abnormal amount of color to the mill sewers. The mill restart after Frances and Ivan is absolutely not a normal operating situation and does not reflect the normal color performance of the mill. This note provides written notice required under the NPDES permit that we experienced a process and wastewater treatment upset following restart our pine pulping process on the night of 9/29 and morning of 9130. We previously notified you about the pH excursion on the morning of 9/30 and monthly average color results for September 2004. We confirmed on 10/1 that the 9/30 pH excursion also caused a partial kill of our activated sludge plant. The secondary effluent(SE) color on 10/1 was also high. As a result, Blue Ridge Paper will likely not meet the monthly color discharge limit for October 2004 and may not meet the annual average color limit for 2004. Color data summary for last 5 days is as follows: Date Flow PI PE SE River at Fiberville Bridge 9/28 28.7 mgd 150 ppm 456 ppm 121 ppm no color sample, 35,904#/day 109,147#/day 28,962#/day not a river color sample day 9/29 27.3 mgd 731 ppm 1448 ppm 1034 ppm 25 ppm, flow 1015 mgd 166,436#/day 329,683#/day 235,423 #/day 9/30 26.6 mgd 901 ppm 2452 ppm 1409 ppm 44 ppm, flow 782 mgd 199,881 #/day 543,961 #/day 312,578#/day 10/1 28.6 mgd 267 ppm 1101 ppm 2266 ppm 92 ppm, flow 590 mgd 63,686#/day 262,615#/day 540,945#/day 10/2 28.30 mgd 296 ppm 553 ppm 622 ppm 53 ppm at 0919, flow 428 mgd 69,862#/day 130,520#/day 146,806#/day 25 ppm at 1450, flow 492 mgd The daily river run checks DO conditions at Fiberville and at Clyde. The river run on 9/29 and 9/30 included HEPCO and Waterville. Downstream DO levels for the process and wastewater upset period are well above minimum levels. DO readings for the activated sludge plant indicate that treatment continued throughout the upset period and that our bugs are recovering. We will report 5-day BODs for the upset period when PACE Labs has completed these analyses. The mill's average secondary effluent color performance for the period January through August 2004 was 39,737 Ibs/day. We have demonstrated the ability to meet the annual average color limit of 42,000 Ibs/day under normal mill operating conditions. Blue Ridge Paper is working hard to complete the mill restart and return as quickly as possible to pre-flood color performance. Bob Williams -the Blue Ridge Director of Regulator Affairs -will contact Forrest Westall this week to discuss the effect of the floods and unplanned cold mill outage on our monthly and annual average effluent color limits. Paul Dickens Manager, Environmental Affairs Blue Ridge Paper Products, Inc. dickep@blueridgepaper.com 828-646-6141 FAX 828-646-6892 BLUE RIDGE PAPER PRODUCTS INC. 3 November 2004 CERTIFIED MAIL Return Receipt Requested Forrest R. Westall, PE 7099 3220 0007 0371 1650 Water Quality Regional Supervisor North Carolina Department of Environment And Natural Resources D (r� f� 110 f� D Division of Water Quality C E V 15 2090 US Highway 70 Swannanoa, NC 28778 NOV — 4 2004 Subject: NPDES NC0000272 WATER QUALITY SECTION Monthly Max Secondary Effluent Color Excursion ASHEVILLE REGIONAL OFFICE Wastewater Treatment Plant Recovery from Floods Blue Ridge Paper Products, Inc. Canton, NC Dear Forrest, This is the 5-day written report required to notify your office of an excursion. The monthly SE average color for October 2004 was 59,539 lbs/day. The permit monthly max color limit is 52,000 lbs/day. Lori Cooper of Blue Ridge Paper notified Keith Haynes via voice mail and with a follow-up email on 1 Nov 2004 concerning the October color result. The elevated monthly color for October was a result of the unexpected process and wastewater treatment upset that occurred during restart of the Blue Ridge Paper Products mill following the September 2004 floods. The upset led to an elevated color discharge between 9129 and 10/2 and to elevated effluent BOD concentrations during the first week of October. We notified Keith Haynes via telephone and with follow-up written reports concerning these events. The treatment plant quickly recovered from upset conditions. Color and effluent BOD performance since the first week of October have been good. We will report the monthly average BOD result for October when these data are available from PACE Lab. Blue Ridge Paper is making great progress towards restoring our on-site wastewater lab that was destroyed in the September floods. We greatly appreciate DENR's help and understanding with the flood recovery efforts. Sincerely, on W. Cooper Paul S. Dickens WWTP/Lab Services Coordinator Manager, Environmental Affairs 828-646-2480 828-646-6141 cooyel@blueridgepa ep r.com dickey@blueridgepaper.com 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations BLUE RIDGE PAPER PRODUCTS INC. CERTIFIED MAIL RETURN RECEIPT REQUESTED 7099 3220 0007 1643 28 Oct 2004 pp Forrest R. Westall, PE D E C ED Water Quality Regional Supervisor North Carolina Department of Environment NOV - 3 2004 and Natural Resources Division of Water Quality WATER QUALITY SECTION 2090 US Highway 70 ASHEVILLE REGIONAL OFFICE Swannanoa, NC 28778 Subject: NPDES NC 0000272 Omitted Page- September 2004 Discharge Monitoring Report Blue Ridge Paper Products, Inc. Canton, NC Dear Forrest: We realized today that when producing the September 2004 DMR, the back page certification to the first effluent sheet was not photocopied. A replacement page with the omitted back page is enclosed. Please substitute this page in the DMR package submitted on 10/26. Sincerely- Paul S. Dickens John J. Pryately Manager, Environmental Affairs Waste Treatment and Lab Supervisor 828-646-6141 Operator in Responsible Charge dickep@bluerideepaper.com 828-646-2480 pryati @blueridgepaper.com Enclosure: Replacement First Page with Signature Backpage for September 2004 Discharge Monitoring Report Distribution: NC Division of Water Quality, Environmental Sciences Branch NC Division of Water Qulaity, Central File (2 copies) TN Dept of Environment and Conservation Progress Energy Keith Haynes, NC DENR ARO 175 Main Street • PO Box 4000 Canton, North Carolina 28716 • 828-646-2000 Raising Your Expectations