HomeMy WebLinkAboutNCG020108_Regional Office Historical File Pre 2018 (3)Y fr ,PAT MCCRORY
Govemor,
DONALD R. VAN DER VAART
Secretary
Environmental
Quality
September 14, 2016
Mr. Tony Johnson Environmental Engineer
Vulcan Materials Company
4401 North Patterson Ave
Winston Salem, NC 27115
Subject: Multimedia Compliance Inspection
Vulcan Materials Company — Gold Hill
Cabarrus County
Dear Mr. Johnson:
Ori Tuvia from the Mooresville Regional Office conducted' a multimedia compliance inspection of
Vulcan Materials Company - Gold Hill on September 7, 2016 for permits and programs administered by
the following Divisions:
Mining
Mining Permit Number: 13-04
Division of Air Quality
Air Quality Permit Number: 05099R19
Division of Energy, Mineral. and Land Resources
Stormwater Permit Number: NCG020108
Division of Waste Management
EPA ID: NCS000002366
Your and Jordan Littauer Cooperation during the multimedia inspection was much appreciated. Enclosed
are the Mining, air quality, stormwater inspection and waste management reports. If you have any
questions regarding this multimedia inspection, please contact Ori Tuvia, Division of Water Resources at
(704)663-1699.
Enclosure:
Mining Report
Air Quality Inspection Report
Stormwater Inspection Report
Waste Management Report
c: DAQ MRO Files
DEMLR MRO Files
DWR MRO Files
DWM MRO Files
H:\inspections\Multimedia\Gold Hill Quary\DEQ-MRO Multimedia Vulcan gold hill inspection - 9-7-2016.docx
State of North Carolina I Environmental Quality I Mooresville Regional Office
Mooresville Regional Office 1 610 E. Center Ave Suite 301 1 Mooresville, NC 28117
704-663-1699 T 1 704-663-6040 F
North Carolina Department of Environment and Natural Resources,
Division of Energy, Mineral, and Land Resources, Land Quality Section
MINE INSPECTION REPORT
N PERMITTED MINE SITE
❑ UNPERMITTED MINE SITE
1. MINE NAME: Gold Hill Quarry 2. MINE LOCATION: Old BegM Road
3. COUNTY: Cabarrus 4: RIVER BASIN: Yadkin 5. CASE: .
6. OPERATOR: Vulcan Materials Company
7. ADDRESS: 4401 North Patterson, Winston Salem, NC 27115 Attn. Topy Johnson
8. MINING PERMIT #: 13-04 ❑ N/A 9. PERMIT EXPIRATION DATE: 08/21/2022 ❑ N/A
10. PERSON(S) CONTACTED AT SITE: Tony Johnson, Jordan Littauer
11. PICTURES?-- ❑ Yes N No TAKEN BY:
12. TYPE OF INSPECTION:
❑ A. Initial Inspection (Unpermitted Mine Sites)
1. Size of affected land: ac. (attach sketch map)
2.. How was this area measured? Measured by:
N B. Routine Inspection (Permitted Mine Sites)
❑ C. Follow-up Inspection
13. Date of last inspection: 08/05/2014
14. Any mining since that date? N Yes ❑ No If yes, cite evidence of such mining activity: There was
mining activitv during the insuection
15. Was mine operating at time of inspection? N Yes ❑ No If yes, explain: There was mining activi
16. Is the mine in compliance with the Operating Conditions of the Permit? X Yes U No U N/A
If no, explain:
17. Is the mine in compliance with the Reclamation Conditions of the Permit? ❑ Yes ❑ No. N N/A
If no, explain:
18. Is there any off -site damage? A. ❑ Yes B. ❑ No C. N None observed
If A, describe the type and severity of the damage:
If B or C,'is there potential for offsite damage? ❑ Yes ® No Explain: Potential discharge have
significant periods of settling time in large retention areas prior to discharge.
19. Corrective measures needed and/or taken: None
20. Other recommendations and comments: Continue to follow the operating conditions of this permit
21. Is the Annual Reclamation Report +/- map..accurate? N Yes ❑ No (Explain) ❑ Not Reviewed. ❑ N/A
Annual Reclamation Report for 2015 was reviewed duringthe he inspection facilitystaff confirmed it to be
accurate.
22. Follow-up inspection needed? ❑ Yes N No Proposed date
23. No. of additional pages -of Inspection Report 0 24. Copy of Report sent to operator
INSPECTED BY: Ori Tuvia DATE 9/7/2016
Telephone No: 704-663-1699
Copy to file Copy to operator Copy .to Mining Specialist
NORTH CAROLINA DIVISION OF Mooresville Regional Office
AIR QUALITY Vulcan Construction Materials, LLC - Gold Hill
Quart
Inspection Report NC Facility ID 1300067
Date: 09/07/2016 County/FIPS: Cabarrus/025
• F l
Facility Data
Permit Data
Vulcan Construction Materials, LLC - Gold Hill Quarry
Permit . 05099 / R.19
16745 Old Beatty Ford Road -
Issued 10/1/2015
Gold Hill, NC .28071
Expires. 3/31/2022 , '
Lat:.35&30.1610m Long: 80d.19.8810m
Classification Small
SIC: 1411 % Dimension Stone
Permit Status. Active
1VAICS: 212311 /Dimension Stone Mining and Quarrying
Current Permit Application(q). None .
Program Applicability
Contact Data
SIP,
Facility Contact
Authorized Contact
Technical Contact ;.
Jordan Littauer
Martin: Thorpe
Tony Johnson
NSPS: Subpart 000
Plant Manager
Vice President .
Environmental Engineer.
(704) 279-5566
(336) 744-7013
(704) 547-7076 .
Comments: Multimedia ;✓-.(2 — lo
Compliance Data -
Inspection Date 09/07/2016 . .
Inspector's Name Ori:. Tuvia
Inspector's Signature:
Operating Status Operating
.®�
Compliance Code Compliance - inspection
Action Code :.. FCE _
Date of Signature: : C % F /
On=Sit e Inspection Result Comphanee
Total Actual emissions in TONS/YEAR:.:
TSP.
S02
NOX
VOC
CO
PM1.0
* AAP
;.
2013
4.801.80
---
_
---
2008 •
4.79
03,500
2 24' . `
0:0600:
0.6000
1,76
1.09..
Higliest HAP Emitted (in ounds)
Five Year=Violation History: None
Date Letter Tyne Rule Violated . Violation Resolution Date
Performed Stack Tests since last FCEc
Date Test Results Test Method(s) Source(s) Tested
07/13/2016 Compliance Method d 9 BS-Convey.
Vulcan Construction Materials, LP - Gold Hill
September 7, 2016.
Page 2
Type Action; X Full Compliance _ Partial Compliance
Evaluation Evaluation/Reinspecton
Data Date submitted for initial review:: 09/09/2016
Tracking:
j.L IBEAM Inspection, list date inspected
-L IBEAM Inspection, list date draft is submitted
-L IBEAM Inspection, pollutants/programs checked
—Complaint Oth6r:
Investigation
_ IBEAM WARNIN NOD,. NOV, NRE...
X IBEAIVLDocuriient`
— IBEAM. LA.TILONG, Facility Locked
_X IBEAM LATILON69 Coordinates checked .
IBEAM Complaint
X IBEAM Planning, Next Iiispe.ction.Date:.:;
.09/01/2018
Directions to Facility:
Travel from Mooresville to Gold Hill dia.NorthMain Street; turn right on Highw6y.150 East; turn right: on Highway 152
East towards China Grove; turn right on.Highway. 52 South in.Rockwell; approximately 1 %Z miles from: Gold Hill turn right
off Highway 52 South onto Old Beatty Ford Road. Vulcan Construction Materials, LP; Gold.Hill- Quarry,. islocated 0,7
mile on the left past Carolina Stalite. The address :of this facility is 16745 Old Beatty Ford .Road.
Safety Issues: Inspectors should be aware of rock falling from conveyor belts overhead when touring plant. Be:aware of
vehicle traffic coming in and out of the. site. .
-Safety Equipment: This company requires that. a hard hat, steel=toe shoes; and safety glasses be worn by the inspector at_
this facility.
Lat/LonjzCoordinates: The latllong.coordinates in IBEAM have been checked and-..appearto be accurate::
Emails: The email addresses for each contact were verified, Changes were made as needed:
,Purposeof IhsPecdon.. ;
The purpose.of this. site visit was to conduct a multimedia inspection of Vulcan Construction Materials, LP; Gold Hill
Quarry. Mr. Jordan Littauer, Plant Manager and Mr. Ton ' ,Johnson Environmental Engineer accompanied me during
inspecti . Vulcan Construction Materials LP Gold. Hill . u is en a ed in the i m crushin and screenin of
°� QY g g quarrying, g� .. g
slate stone: This company operates this plant five: hays per week, .eight hours per. day, and fifty weeks per:year. The ':
`operationalschedule of this facility is solely dependent up weather conditions and customer orders:.
Facility Contactlnformd* don:
During the. inspection, I verified the facility contact information in IBEAM with Mr. Littauer. Changes were made to the
plant Manager and Vice president contacts.
Compliance history fle.re'view:
No problems have been noted in the last five years.by DAQ pdor.to this inspection.
Vulcan Construction Materials,. LP — Gold Hill
September 7; 2016
Page 3
Air emission sources and control devices listed in the current permit: .
_......: -__..__..._......_..._..__......_................... _..._..._._...._...._..._...._..... _ ..................._....... _.._.__....... ....... ...
—
Emission Source ID' Emission Source DescriptionFm,
Control ( Control System Description
....... ------- - --- steID
Non-metallic Mineral Processing Plant with 1,200 tons per hour rating; utilizing water suppression with no other
nt -fd... ,
co ro evices,:includin
_.... ..._._............................._._..._..... g
Crushing Operations N/A N/A
NSPS
_. _. .:...... _.:_ ._ — - - - ....._... .
�ES Screen
Screening Operations N/A N/A
NSPS __ .._....._ __._.
ing Ope
NSPS rations N/A N/A
ES -Convey
............ . . .
Observations. of permitted air emission sources and control devices:
TABLE 1- CRUSHERS
ID Nos. In Operation Wet.
&• NSPS es or No Opacity' Opacity
Suppression
P ty
Equipment Description Notification)During
MFG. Affected During ; Observed Limit
Testing o o Inspection
Dates (Yes/No) Inspection : (/o) (/o)
(Yes or No)
Nordberg Model C125. CRl
Primary Jaw Crusher Yes T — Not
1996. Yes 0-5 .15 Yes
(545-tph) .. LFL - Required on
LFL
5 1/2 Standard CR2* .
Nordberg Cone.Crusher Yes 0=5
(750 tph) 1962 No. N/A-: 40- Yes
Nordberg Model
HP 400 Cone .
Crusher CR3 * Yes . N =::C : _.. Yes 0-5 15 Yes
(640 tph) 1997 T — 4/98.
Table Notes: N C refers to.Notification , Completed;'I= Month/Year refers to Method 9 (V.E.) Testing Date; W -
Waiver from Testuig LFL =Like for Like. Replacement
* One feeder (ID, No. F7) is located above the 5 %- Standard Nordberg Cone Crusher (ID No. CR2) and one feeder (ID
No. F8) is located above the Nordberg Model HP400 Cone Crusher (11) No. CR3).: These feeders (ID Nos. F7 and.
Vulcan Construction Materials, LP - Gold Hill
September 7, 2016
Page 4
F8) are not required to be permitted per policy memo dated November l8; 1996' and exempt per 15A NCAC 2Q
.0102 (c)(2)(E)(i)
TABLE 2= FEEDER & SCREENS
ID Nos. &
NSPS
Notification/
In Operation
Opacity
Opacity-
Wet
AUG
Affected
Testing
N
(Yes or o)
Observed
Limit
Suppression
Equipment
Dates'
(Yes/No)
During,
(%)
(%)
During
Description
;Inspection
.Inspection
_
(Yes or No)
Vibrating Grizzly
Feeder
F1
o
N/A
'Yes
. 60" x 24'
1971
(500 tph)
.6' x 16' Deister
S 1• .
Yes
N — C
Yes
N/A
10
Yes
Triple Peck Dry Screen
1994
T — 8/95
S2** :.
Yes ``
N'-.0
Vi 20' Deister
1988
(LFL)
T—Not
Yes
N/A
Yes
Triple Deck Dry Screen
Required. on
LFL
..
8' x 20' Deister
Triple Deck Dry or
Wet Screen
S4
2007
19
-Yes
.N = C
T - Not
lequired on
LFL'
No
N/A
0' Wet .
10-Dry
:. N/A
S5 .
Yes
N - C
6' x 16'• Deister
2007
T Not
Triple.Deck.Wash
Required on
No
NIA
0 .:_.
N/A
Screen
LFL
* * One feeder No. F6 is located after the triple screen. No S 2 but prior to belt conve or No. C-4 .
(II) )dry. (ID ) p. y (ID )
This feeder is not required to be permitted per'polic:-memo dated November 18, 1996, and exempt per 15A NCAC
2Q ..0102 •(,)(2)(E)(i)
Vulcan Construction Materials, LP — Gold Hill '
September 7, 2016
Page 5
TABLE.3- CONVEYORS
Equipment
Equipment
NSPS
Notification/
In
Opacity
Opacity
Wet
Description
ID Nos._.&
Affected ,.
;; :Testing
Operation
Observed
Limitation
Suppression
MFG Dates
(Yes or No)..
.:
(Yes or. No)
(%)
(%)
During
During
Inspection
Inspection
(Y ) es: or No
Conveyor • C-1
C4
Yes
N — C
10
N/A
Belt Width .48"
1994
T - 8/95 .
yes
N/A
Conveyor C-2
C-2
Yes
N — C
10
:N/A
Belt Width 48"
1994
T — 8/95
yes
N/A
Conveyor'C-3
C-3***
Yes
N — C
10
Belt Width-42"
1994 :
T — 8/95 ..
Yes
N/A
.
N/A
Conveyor C-4
C-4
Yes
N - C,
10
Belt Width 36"
1994
T — 8/95
Yes .
N/A
N/A
Conveyor C-5
'.C-5
Yes
N — C
10
- Belt Width 36"
- 2002
T -Not
Required on
..
Yes
N/A
N/A
.
LFI;
Conveyor .C-6
C-6
Yes
N -
Belt Width 42"-
1995
T = 8/.
Yes
N/A'
N/A'
Conveyor C77 C-7 Yes . N =- C 10
Belt Width 36" 1995 ` T = 8/9S
Yes . N/A NIA
Conveyor.C-8 C-8*** Yes -N=C ' Yes N/A
Belt Width 36" 1995 T - 8/95
No N/A
Conveyor C-9 G9 Yes N = C
Vulcan Construction Materials, LP - Gold Hill
September 7, 2016
Page 6
TABLE 3- CONVEYORS
Equipment.. ..
Equipment
NSPS..
Notification/ :
In
Opacity
Opacity -
- Wet
Description
ID Nos. &.
Affected
Testing
Operation
Observed
Limitation
Suppression
1VIF'G Dates
(Yes or No)
(Yes`or No).
(0/6)
During ;
During
Inspection
Inspection
(Yes or No)
Belt Width 30"
1994
T - 8/95
b.
Conveyor C-10
C-10
Yes
N _ C . ..
No:
N/A,
10
N/A
Belt Width 30"
1994
T — 8/95
Conveyor C`-11
C-11
Yes
N = C
No
N/A:
10
N/A
Belt Width 36"
1995'
T 8/95
Conveyor G12
C-12
Yes
N = C
No
N/A
10
N%A
Belt Width 36"
1995 ,
T - 8/95
.,N/A
Conveyor C-16
C-16
Yes
N- C
No.
N/A'
10
B.e1t.Width 36"
1994
T — 8/95...
...:.
N/A
Conveyor C=17
C-17
Yes
N- C
No
N/A.
10
Belt Width: 36"
1995
T — 8/95
N/A
Conveyor C=18
C48
Yes
W — 8/95
No
N/A.
0
Belt Width 30"
1994
Conveyor: C-19
C-19
Yes
W —'8/95
No
N/A
0
N/A :.
Belt Width 30"
1994
Conveyor C-20
C-20
Yes
W-8/95
No
N/A
0.
N/A
Belt Width' 0"
1994
Conveyor C721
C-2.1 * * *
Yes.
N .- C
Yes .
N/A .
10
N/A
Belt Width 30"
1995,
T - 8/95
Conveyor C-22'
C-22***
Yes
N =. C
. No
N/A`
10
N/A
Belt Width 30.': .'
1995..T
= 8/95.
Stalite Belt
Vulcan Construction Materials, LP — Gold Hill
September 7, 2016
Page 7
`:TABLE 3-:CONVEYORS
Equipment
Equipment,
NSPS
Notification/ ....
.: In`
Opacity .
Opacity.
We..t
Description :.
ID Nos...&
Affected
Testing .....
,Operation.:.:
Observed
Limitation
Suppression
MFG Dates
es or N.
.
.:.
During
During
Inspection
Inspection
(Yes or No)
Conveyor C-23
C-23
Yes
N - C
No
N/A
10
N/A
Belt Width 3611
1997
T — 9/98
Conveyor SC-1
SC-1
Yes
N _ C
No, •
N/A
10
N/A ;
`Belt Width 30"
1995
T= 8/95 .
Conveyor SC-2.
SC72 j -.
Yes.
N-C..
No . „.
N/A_
10.....
N/A,.
Belt Width 36"
2001
T - 4/05
Conveyor SC-3
SC=3
-No
,N/A-.`--
No
N/A .,..
40 .- ..:..
:. -N/A
Belt. Width 24."
190Q.: ..
**'k< Three feeders (ID Nos. F2, F3, and F4) are located in the surge tunnel prior to belt conveyor (ID No. G-3). One feeder -(ID No.
F5) is located prior to belt conveyor (ID No. C-8). Four feeders (II) Nos. F-9, F-10, F-11, and F-12) are located in the Stalite
tunnel prior to belt conveyor (ID N. C-22). One feeder (ID No: F-13) is located in surge:tunnel prior to belt conveyor
(IIID No. C-21), These feeders are not required to be permitted per policy memo dated November 18, 1996,'a6d 'exempt per 15A
NCAC 2Q..0102.(c)(2)(E)(i)•.
TABLE 4-B11vS..
Equipment .
Equipment
NSPS
Notification/
In
Wet
Description
ID Nos. & '
Affected
Testing
Operation ::
Opacity::
Opacity
Suppression
MFG Dates
(Yes or No)
(Yes or No)
Observed
Limitation
During
..,
:.
::..
During :.
(%) .:...:
(%o):.:
Inspection
Inspection.
(Yes or No)
Storage Bin
SB4
Yes
N — C
Yes
N/A
10
N/A
. (75aons):.: '
1994
T'_ 8/95
Storage Bin
SB-2
Yes
N — C
yes .
N/A
10
:,N/A
(75 tons)
1994
T — 8/95
Vulcan Construction Materials, LP — Gold Hill
September:7, 2016
Page 8
TABLE 5-WASH SCREW
Equipment
Equpmentt
NSPS
Notification/
'In
Opacity
Opacity
:Wet
Description
lD Nos. &
Affected
Testing .
Operation. `
Observed
Lim_ ita�tion
Suppression
MFG Dates'
(Yes or No).'
(Yes or No)
(%)
(%)
During
I
During
Inspection
Inspection
(Yes or No)
Double Wash
SS-1
Yes
T-1903
No
N/A
0
N/A
Screw (Sand
Screw) 44" x
;
33'
Observations of insignificant air emission sources and control devices listed on the current permit: -
..::Source: = Source Exemption Regulation -- Observations
ID No.
Propane fired pressure ` �IES-2 2Q .0102 (c)(2)(B)(u) The pressure washer was not in operation during
washer the. inspection.
Observations of insizitirtcant ait emission sources and control de'v ees not listed 6h the-diiMit peiMit:
1. The company has the following aboveground tanks: one 20;000 gallon to store off -road diesel fuel utilized by the rock
drill • off-road:trucks, machinery, loaders, and water truck; one 1,000:;gallon tank to store unleaded. gasoline utilized by
the company pickup, trucks; one S00 gallon antifreeze tank, and one 1,000 gallon waste oil tank Tlie tanks are
exem `t er 15A NCAC 2 0102 ` c 1 D i 'and ii ..
One 250. gallon propane tank `is utilized for the `pressure washer (exempt item No. IES-2; model, Alkota Cleaning
Systems, Inc:) and to fill 20 pound cylinder tanks `in order to melt the frost off belt conveyors. The tank is exempt per,
15ANCAC 2Q :0102 (6)(1)(D)(i).
3. A System.One type parts washer containing mineral spirits: is utilized to clean vehicle and machinery parts in, the .
maintenance building of :this facility. The liquid in this parts washer is: recycled.. The parts washer is exempt per 15A
NCAC 2Q .0102 (c)(1)(A)(i)
4. A diesel -fired rock drill is utilized by this company in the quarry'area. This drill is exempt per 15A NCAC 2Q .0102
Vulcan Construction Materials, LP — Gold Hill
September 7, 2016
'Page 9
Compliance with.specirc permit conditions and limitations:
1 Specific Condition and Limitation No. A. 3. "Equipineni Reporting" states that the Permittee shall maintain. site an
equipment list and a plant (or flow) diagram for Alt equipment covered under this permit.
Facility had the required equipment. list and flow diagramfor this plan.. Compliance wiih this stipulation. is
'indkated .
2. Specific Condition and Limitation No. AA.' "Particulate Control Requirement" as required by 15A.NCAC 2D..0510
"Particulates from Sand, Gravel, or Crushed Stone Operations" states as follows:
a. The Permittee of a sand, gravel, or crushed stone operation shall not cause, allow, or permit any material
to be.produced. handled, transported. or stockpiled without taking measures to _reduce to, a minimum any
particulate matter frori becoming airborne to prevent exceeding the ambient air quality standards beyond
the property line for particulate matter, boih PM10, and total suspended particulates; TSP."
b. Fugitive non -process dust. emissions from sand, gravel, or crushed stone operations shall be controlled by
l 5A NCAC 2D .0540 "Particulates from Fugitive Non -Process Dust Emissions Sources"
C. The Permittee of any sand, gravel, or crushed stone operation shall control process -generated emissions:
i. From crushers with wet suppression; and .
ii. .. , From conveyors, screens, and transfer points. such.that the applicable opacity standards_ in 15A
NCAC 2D .0521 "Control of Visible. Emissions" or 15A. NCAC 2D .0524 "New Source..
Performance Standards" are not exceeded.
There were.no visable..einissions above the opdcity limits observed during the compliance inspection.
There were no fugitive dust emissions observed: beyond the property boundary. , A water tru0 was in .use
during the.inspection. Compliance is indicated
3. Specific Condition and Limitation No. A.5. states that.the primary crusher rs. a "jaw" crusher rated at 700 tons per
hour at.8 inch crusher setting per the manufacturer's specifications as submitted Any change from this crusher
definition, other than like=for=like; will require a permit application to be submitted: The purpose of this stipulation is
to characterize the•primary crusher and not limit. production.
No changes were made to the crusher: Compliance is indicated
4. Specific .Condition and Limitation No. A.' 6. "Visible Emissions Control Requirement" as required by 15A NCAC 2D
.0521, "Control of Visible Emissions" states that visible emissions from the emission sources, manufactured after July.
1, 19-74.sha11 not be more than 20 percent opacity when averaged over a six -minute period..
There were no visible emissions above 5% opacity during the inspection. 'Compliance is indicated
5. Specific Condition and Limitation No. A. 7. "Visible Emissions Control Requirement" as required by 15A NCAC 2D
.0521, "Control of Visible Emissions" states that visible emissions from the emission sources, manufactured as of July
1, 1971, shall not be more than 40 percent-opacity.when averaged over a six -minute period.
There were no visible emissions above 5% opacity during the inspection. Compliance is indicated
Vulcan Construction Materials, LP —Gold Hill .
September 7, 2016
Page 10
6. 'Specific Condition and Limitation No. A. 8. as required by 15A NCAC 21 .0524'NNew Source Performance
Standards" states that NSPS affected sources commence construction, reconstruction, or, modification after August 31,
1983, mustcomply with notification, testing, reporting, record keeping, and monitoring requirerrients as promulgated
in 40 CFR, Part 60, Subpart 006, including Subpart A, "General Provisions".
The NSPS notification requirements state that the Permittee must notify the DAQ in writing of the date construction
or reconstruction of an affected facility commenced, postmarked no later than thirty (30) days after such date;'and the
actual date of initial start-up of an affected facility, postmarked within fifteen (15) days after, such date.
The facility has submitted the above referenced notifications within the required time frame; therefore,
compliance is indicated
The NSPS visible :emissionslmiitations;are as follows: 15%. opacity oil criisliers; 10% opacity for conveyor belts and
screens; and 0%.opacity for process saturated materials from conveyor belts and other affected facilities such as
screens.
During theInspection, there were, no visible emissions above. the opacity limits listed under [his condition.
Compliance is indicated
`Facilities that commenced construction, modification, or reconstruction on or after April 22, 2008 that use wet
suppression to .control emissions must conduct monthly inspections of the wet suppression systems. Each inspection
and any corrective action must be recorded in a logbook.
This facility was. constructed prior to 2008; therefore,.they are not required to conduct'monthly inspections.
The facility still conducts the inspections weekly and record in'a logbook Compliance is indicated.
Within 60 days after achieving the maximum_ production rate at which the NSPS affected sources will be operated, but
no later than 180 days after the initial start-up of the affected "sources, the Permit -tee is required lto conduct visible
emissions evaluations (EPA Reference Method 9)-on the NSPS affected. facilities and submit a written report to MRO
DAQ. .
The facility has conducted the required visible emissions tes"ting.(EPA Reference Method 9) on the subject
crushang, screening, and conveying equipment within the required time frame Compliance is indicated, ,
7. Specific Condition and Limitation No. A. 9. "Notification Requirement" -as required byNCAC 2D .0535, the
Permittee of a source of excess emissions that last for more than four hours and that results from a. malfunction, a
breakdown of process or control equipment or any other abnormal conditions, shall notify. the Director or his' -designee
of any such occurrence by 9:00 a.m.. Eastern time of the Division's next business day, bf becoming aware of.the
occurrence:
Based on a records review and conversaf im with Mr. Litiauer, no excess emissions have occurred at the
facility since the last inspection; therefore, compliance is indicated
Vulcan Construction Materials, LP — Gold Hill
September 7, 2016
Page 11
8. Specific Condition and Limitation No. A. 16. as required by 15A NCAC 2D .0540 "Particulates From Fugitive Non -
Process Dust Emissions Sources" states that the Permittee. shall not cause or allow fugitive non -process dust emissions
to cause or contribute to substantive complaints. This company is utilizing'a water truck to wet the roads at this
facility.
There have not been any dust complaints for this facility since the last inspection was conducted The roads
appeared to be wet during the inspection, and there was no dust observed beyond the property line. therefore,
compliance is indicated
GACT/MACT Review
As was -indicated in the previous inspection the facility has replaced their diesel -fired pit pump with an electric pump;
therefore, they do not appear to be subject to the requirements of the RICE MACT — Subpart ZZZZ.
Summary of changes needed to the current permit:
None
Compliance assistance offered during the inspection:
None
Section 112M-4pplicability:
This facility does.not appear to be subject to the requirements of the Chemical Accident Release Prevention Program,
Section 112(r) of the Clean Air Act.
Compliance determination:
Based on my.observations, this facility appeared to be in compliance with the applicable air quality regulations at the
time.of.the inspection.
OT:lhe
c: MRO File
G:\AQ\Shared\WPDATA\COUNTIES\CABARRU8\00067\INSPECT 20160907 Mulfimedia.docx
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Compliance Inspection Report .
Permit: NCG020108 Effective: 10/01/15 Expiration: 09/30/20 Owner: Vulcan Construction Materials LLC
SOC: , Effective: Expiration: Facility: Vulcan Construction. Materials -Gold Hill
County: Cabarrus 16745 Old Beatty Ford Rd
Region: Mooresville
Gold Hill NC 28071
Contact Person: Tony Johnson Title: Phone: 704-547-7076
Directions to Facility:
System Classifications:
Primary ORC:' Certification: Phone:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 09/07/2016 Entry Time: 09:30AM Exit Time: 12:45PM
Primary. Inspector: Od A Tuvia Phone: 704-663A 699
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Mining Activities Stormwater Discharge COC
Facility Status: Compliant Not Compliant
Question Areas:
Storm Water
(See attachment summary)
Page: 1
I
permit: NCG020108 Owner - Facility: Vulcan Construction Materials LLC
Inspection Date: 09/07/2016 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Site is in compliance.
r
'0. .
Page: 2
permit: NCG020108 owner - Facility: Vulcan Construction Materials LLC
Inspection Date: 09/07/2016 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Analytical Monitoring Yes No NA'NE
Has the facility conducted its Analytical monitoring? ❑ ❑ ❑
# Has the facility conducted its Analytical -monitoring from Vehicle Maintenance areas? ❑ ❑ ❑
Comment: Analytical monitoring done has required.
Permit and Outfalls Yes No NA NE
# Is' a copy of the Permit and the Certificate of Coverage available at the site? 0 ❑ ❑ ❑
# Were all outfalls observed -during the inspection? 0 ❑ ❑
# If the facility has representative outfall status, is it properly documented by the Division? 0 ❑ ❑ ❑
# Has the facility evaluated all illicit (non stormwater) discharges? ❑ ❑ ❑
Comment:
Qualitative Monitoring Yes No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ❑ 0 ❑
Comment: Not required no storm water.
Stormwater Pollution Prevention Plan
Yes No NA NE
Does the site have a Stormwater Pollution Plan?
0 ❑ ❑ ❑
# Does the Plan include a General Location (USGS) map?
❑ : ❑ ❑
# Does the Plan include a "Narrative Description of Practices"?
0 ❑ ❑ ❑
# Does the Plan include a detailed site map including outfall locations and drainage areas?
E ❑ ❑ ❑
# Does the Plan include a list of significant spills occurring during the past 3 years?
❑ ❑ E ❑
# Has the facility evaluated feasible alternatives to current practices?
❑ ❑ ❑
# Does the facility provide all necessary secondary containment?
0 ❑ ❑ ❑
# Does the Plan include a BMP summary?
❑ ❑ ❑
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
❑ ❑ ❑
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
❑ ❑ ❑
# Does the facility provide and document Employee Training?
0 ❑ ❑ ❑
# Does the Plan include.a list of Responsible Party(s)?
A 0.11 ❑
# Is the Plan reviewed and updated annually?
❑ ❑ ❑
# Does the Plan include a Stormwate.r Facility Inspection Program?
0 ❑ ❑ ❑
Has the Stormwater Pollution Prevention Plan been implemented?
0 ❑ ❑ ❑
Comment: Storm Pollution Prevention Plan was last updated on October 2015.
Page: 3
NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY
DIVISION OF WASTE MANAGEMENT (DWM) HAZARDOUS
WASTE SECTION (HWS) l COMPLIANCE BRANCH
RCRA INSPECTION
REPORT
1. Facility Information: Vulcan Construction Materials, LP — Gold Hill
16745 Old Beatty Ford Road
Gold.Hill, NC 28701
EPA ID#: NCS000002366
2. Facility Contact: Mr. Jordan Littauer
Phone: 704-246-5566
3. HWS-Inspectors: Ori Tuvia, NCDEQ/MRO/DWR- Engineer
4. Date/Time of September 7, 2016 Arrived: 09:30 am — Departed:
Investigation: 12:45 pm .
Date of Report: September 14, 2016 - Prepared By: OriTuvia
5. Participants: Mr. Jordan Littauer, Plant Manager, Mr. Tony
Johnson, Environmental. Engineer, and Ori Tuvia,
Engineer MRO
6. Purpose of Inspection: Multimedia Compliance Evaluation Inspection
7. Report:
On September 7, 2016, a.multimedia inspection at the Vulcan Construction Materials -Gold Hill quarry
was conducted. The facility is an active quarry. The facility is currently operating as a Conditionally
Exempt Small. Quantity Generator (CESQG).
A tour of facility operations was conducted during the visit. The facility generates used oil. Used oil is
accumulated in an above ground tank. The tank is located within a secondary containment structure. Tank
was properly labeled at the time !of the inspection. Used oil is pumped out as needed, oil was last
pumped on 7/19/2616 by Heritage Crystal Clean (EPA ID # ILR000130062).
Used florescent light bulbs are stored properly, within a closed box, for disposal.
8. Deficiencies/Violations:
None
9. Comments:
Although the, facility primarily opexates as a conditionally exempt small quantity generator
(CESQG) of hazardous waste, it is a reminder that if the facility generates more than 220-pounds of
total hazardous waste in any calendar month, or accumulates more than 2,200-pounds of hazardous
waste onsite at any one time, the facility will be subject to small quantity generator (SQG)
regulations.. SQG hazardous waste regulations are listed in Title 40, Code -of Federal Regulations,
Part 262.34 (c) & (d). If the facility generates more than 2,200-pounds of hazardous waste in any
calendar month or accumulates more than 2.2-pounds of acutely toxic (P-Listed) hazardous waste
onsite at any one time the facility will.be subject to full regulation as a large quantity generator ,
(LQG). LQG hazardous waste regulations. are listed in Title 40, Code of Federal Regulations, Part
262. Additionally, LQGs and SQGs must obtain a site EPA Identification Number before offering
hazardous waste for off: site transport and disposal. Guidance documents for hazardous waste
generators can be found at: h{tp.'H ortal.ncdenr.org/web/wm/hw/Technical
Ori Tuvia, Environmental Engineer
Mooresville Regional Office
Division of Water Resources, DEQ