NC0087696_Regional Office Physical File Scan Up To 1/27/2021

O� WAT�Michael F. Easley, Governor
State of North Carolina
Alan W. Klimek, P.E., Director
William G. Ross, Jr., Secretary
cor � Department of Environment and Natural Resources
O
Division of Water Quality
Mr. Randall Ferguson
Parkdale America, LLC
100 Mill Street
Lexington, North Carolina27295
I
i
Dear Mr. Ferguson:
April 28, 20-03
Subject: NPDES Permit Issuance
Permit No. NCO087696
Parkdale America - Plant No. 7
Rutherford County
In accordance with Parkdale! America, LLC's application of January 16, 2003, the Division is
forwarding herewith the subject NPDES wastewater discharge permit. The Division received no
public comments regarding the draft permit during the 30-day public comment period and is
issuing the permit as drafted. This permit is issued pursuant to the requirements of North Carolina
GeneralStatute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S.
Environmental Protection Agency dated May 9,1994.
Notification. The enclosed permit authorizes you to re -activate the existing treatment facility. By
this letter you are directed to notify the Asheville Regional Office, telephone number [phone],
at least forty-eight (48) hours in advance of operation of the treatment facility, so that an in -place
inspection can be made. Such notification should be made to the regional supervisor during the
normal office hours of 8:00 a?m. until 5:00 p.m. on Monday through Friday, excluding State
Holidays.
If any parts, measurement frequencies, or sampling requirements contained in this permit are
unacceptable to you, you have the right to an adjudicatory hearing upon written request within
thirty (30) days following receipt of this letter. This request must be in the form of a written petition,
conforming to Chapter 150B iof the North Carolina General Statutes, and filed with the office of
Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714. Unless
such a demand, is made, this (permit shall be final and binding.
Please take notice that this permit is not transferable except after notice to the Division of Water
Quality. The Division may require modification or revocation and reissuance of the permit.
This permit does not affect the legal requirements to obtain other permits which may be required by
the Division of Water Quality, the Division of Land Resources, the Coastal Area Management Act, or
any other federal or local governmental permit.
North Carolina Division of Water Quality' - - -- [phone] NCDENR
1617 Mail Service Center FAX [phone] Customer Service
Raleiqh, North Carolina 27699-1617 _ On the Internet at htto://h2o.enr.state.nc.us/ 1800 623-7748
i

Mr. Randall Ferguson
Parkdale America, LLC
Permit No. NCO087696
Page 2
If you have any questions concerning the final permit or the require
contact Mike Templeton at [phone], extension 541, or at mike
Sincerely,
Orionai Si
t)a'vjd PL
AlanW.
Director
Enclosures: Permit NCO087696
cc (w/ enclosure): Ms. Caroline Medley - Trigon Engineering Consultan
6200 Harris Technology Blvd.
Charlotte, NC 28269
� h, evi116,RZ iorial Office %Water Q a ty 1
Point Source Compliance Enforcement Unit
Technical Assistance and Certification Unit
NPDES Unit Files
Central Files
for your facility, please
P.E.

l •.
Permit No. NC0087696
{ STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
i DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
In compliance with the provisions of North Carolina General Statute M-215.1, other lawful standards
and regulations promulgated and adopted by'the North Carolina Environmental Management
Commission, and the Federal Water Pollution Control Act, as amended,.
Parkdale America, LLC
is hereby authorized to discharge wastewater from a facility located at the.
Parkdale America - Plant No. 7
2138 Highway 221A
Caroleen, North Carolina
Rutherford County
to receiving waters designated as Second Broad River in the Broad River Basin
in accordance with effluent limitations, monitoring requirements, and,other conditions set forth in
Parts I, II, III, and IV of this permit.
i
This permit shall become effective .............................................. ................................................ June 1, 2003
- , This permit and the authorization to discharge shall expire at midnight on .................... May 31, 2008
Signedthis day ..................:..................................................................................................April 28, 2003
Original Signed By
®avid A. Goodrich
Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management
Commission.

0
Permit No. NCO087696
SUPPLEMENT TO PERMIT COVER S
Parkdale America, LLC
is hereby authorized to:
1. Continue to operate the existing 0.018 MGD wastewater trea
Highway 221A, Caroleen, in Rutherford County and consis I
filter, chlorine disinfection, and tablet dechlorination, and
2. Discharge treated sanitary wastewater from said treatment vd
tower blowdown (Outfall 002) into the Second Broad River, I'
River Basin, at the locations specified on the attached map.
nt works located on 2138
of septic tank, surface sand
(Outfall 001) and cooling
s WS-N water in the Broad
r,
ii

N
SCALE
1:24,000
(1.. = 20001
Parkdale America, LLC NCO087696
Plant No. 7 VVVVTP
Receiving Stream: Second Broad River
Stream Classification: WS-IV
River Basin: Broad
Sub -Basin #: 03-08-02

iI Permit No. NCO087696
A.M) EFFLUENT LIMITATIONS AND MONITORING REQ II IREMENTS - Outfa11001
a. During the period beginning on the effective date of this permit and lasting until expiration, the
Permittee shall be authorized to discharge treated wastewater >m Outfall 001 subject to the
following effluent limitations and monitoring requirements: II
EFFLUENT CHARACTERISTICS
Parameter
Parameter _ Units Code =.
EFFLUENT lIMITATIONS
Monthly Daily
Average Maximum-
M
I
I Irequency
MONITORING REQUIREMENTS
asure' Sample Sample -::-
- Type Location
Flow MGD 50050
0.00245
`Weekly Instantaneous I or E
or Estimate
BOD, 5-day, 20'C mg/L 00310
30.0 45.0
2/Month Grab E
Total Suspended Solids mg/L 00530
30.0 45.0
2/Month Grab E
NH3-N mg/L 00610
Monitor & Report
Monthly Grab E
Total Residual Chlorine ug/L 50060
28.0
2/Week Grab E
pH S.U. 00400
Shall be within the range of 6.0
2/Month Grab E
to 9.0 standard units at all times
Fecal Coliform #/100mL 31616
200 400
2/Month Grab E
Footnotes
1. Sample locations: I - Influent, E — Effluent
b. There shall be no discharge of floating solids or visible foam
i other than trace amounts.
Part I, Page 1 of 3

Permit No. NCO087696
A.(2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - Outfa11002
a. During the period beginning on the effective date of the permit and lasting until expiration, the
Permittee shall be authorized to discharge non -contact cooling water f om Outfall 002 subject to
the following effluent limitations and monitoring requirements:
EFFLUENT CHARACTERISTICS
EFFLUENT LIMITATIONS '
MONITORING REQUIREMENTS
Pa r
Monthly Daily
Measurement
Sample
Sample
_r Parameter _ Units i
_;.
Average Maximum : r,
:: Frequency
Type .. -
Location
Flow MGD
s0050
Monthly
Instantaneous
E
Temperature '°C
00010
See Footnote (2)
Monthly
Grab
E
Total Residual Chlorine ug/L
j 50060
See Footnote (3)
Monthly.
Grab
E
PH S.U.
ooaoo
Shall be within the range of 6.0
Monthly
Grab
E
I
to 9.0 standard units at all times
Footnotes:
1. Sample locations: E — Effluent
2. The temperature of,the effluent shall be such as to not cause an increase in the temperature of the receiving
stream of more than 2.8 0C and in no case cause the ambient water temperature to exceed 32°C.
3. Monitoring requirements for Total Residual Chlorine apply when chlorine is added to the cooling water.
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b. There shall be no discharge of floating solids or visible foam in other than trace amounts.
c. The Permittee shall obtaut authorization from the Division of Water Quality prior to using
biocidal materials, compounds, or solutions (biocides) in its cooling water system.. See Condition
A.(3.) of this permit.
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- I •
Part I, Page 2 of 3 ___ .

• Permit No. NC0087696
A.M) BIOCIDES
a. The Permittee shall obtain authorization from the Division of iter Quality prior to using
biocidal materials, compounds, or solutions (biocides) in its air I dash, cooling water, or other
discharging systems. The Permittee shall only use biocides.spee Eically approved by the Director
and only according to the terms and conditions of such approv, The addition of chromium,
copper, or zinc is specifically prohibited except as component Hof biocidal compounds
approved for use at this facility.
b. Approved biocides shall consist of those approved in conjuncti n with the current permit
application and others subsequently approved by the Director. a Division may withdraw its
approval for any biocides when it considers such action necessi fy to protect water quality in the
receiving stream. J
c. The Permittee shall notify the Director in writing not later than unety (90) days prior to the
planned use of any additional biocide that may be toxic to aqua c life. Such notification shall
include submittal of a completed Biocide Worksheet Form 101 nd a map locating the discharge
point and receiving stream.
Part I, Page 3 of 3. __

i
PART I
(continued)
Section B. Schedule of Compliance
1. The permittee shall comply with Final Effluent Limitations specified for discharges in accordance with
the following schedule:
Permittee shall comply with Final Effluent Limitations by the effective date of the permit unless
specified below.
2. Permittee shall at all times provide the operation and maintenance necessary to operate the existing
facilities at optimum efficiency.
3. No later than 14 calendar days following a date identified in the above schedule of compliance, the
permittee shall submit either a report of progress or, in the case of specific; actions being required by
identified dates, a written ;notice of compliance or noncompliance. In the Tatter case, the notice shall
include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next
schedule requirements. . I

• PART II
STANDARD CONDITIONS FOR NPD
SECTION A. DEFINITIONS
1. Permit Issuing Authority: The Director of the Division of Water
2. DWO or "the Division" Means the Division of Water Quality, D
Resources.
3. EMC Used herein means the North Carolina Environmental N
4. Act or "the Act" The Federal Water Pollution Control Act, also
33 USC 1251, et. seq.
5. Mass/Day Measurements
a. The "monthly average discharge" is defined as the total mass of all &
during a calendar month on which daily discharges are sampled and r
discharges sampled and/or measured during such month. It is t
adding the weights of the pollutant found each day of the month ar
of days the tests were reported. The limitation is identified as "Mont
b. The "weekly average discharge" is defined as the total mass of all do
during the calendar week (Sunday - Saturday) on which daily discho
by the number of daily discharges sampled and/or measured during
mean found by adding the weights of pollutants found each day of
the number of days the tests were reported. This limitation is identi
permit.
of Environment and Natural
Commission.
the Clean Water Act, as amended,
scharges sampled and/or measured
fired, divided by the number of daily
ore, an arithmetic mean found by
:n dividing this sum by the number
verage" in Part I of the permit.
Gscharges sampled and/or measured
are sampled and measured, divided
i week. It is, therefore, an arithmetic
week and then dividing this sum by
as "Weekly Average" in Partq of the
c. The "maximum daily discharge" is the total mass (weight) of a pollute it discharged during a calendar day. If
only one sample is taken during any calendar day the weight of pollu nt calculated from it is the "maximum
daily discharge." This limitation is identified as "Daily Maximum," in I art I of the permit.
d. The "average annual discharge" is defined as the total mass of all daij j discharges sampled and/or measured
during the calendar year on which daily discharges are sampled and rr. asured, divided by the number of daily
discharges sampled and/or measured during such year. It is, therefo I an arithmetic mean found by adding
the weights of pollutants found each day of the year and then dividi g this sum by the number of days the
tests were reported. This limitation is defined as "Annual Average" irk Part I of the permit.
6. Concentration Measurement
a. The "average monthly concentration," other than for fecal coliform
of all daily discharges sampled and/or measured during a calend,
sampled and measured, divided by the number of daily discharges
month (arithmetic mean of the daily concentration values). The
concentration of a composite sample or in the case of grab samples
value) of all the samples collected during that calendar day. The a
bacteria is the geometric mean of the counts for samples collected c
is identified as "Monthly Average" under "Other Limits" in Part I of
eria, is the sum of the concentrations
onth on which daily discharges are
ipled and/or measured during such
concentration value is equal to the
.e arithmetic mean (weighted by flow
ge monthly count for fecal coliform
ig a calendar month. This limitation
permit.

Part II
V • Page 2 of 11
1
6. b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum of the concentrations
of all daily discharges sampled and/or measured during a calendar week (Sunday/Saturday) on which daily
discharges are sampled and measured divided by the number of daily discharges sampled and/or measured
during such week (arithmetic mean of the daily concentration values). The daily concentration value is equal
to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted
by flow value) of all the samples collected during that calendar day. The average weekly count for fecal
coliform bacteria is the geometric mean of the counts for samples collected during a calendar week. This
limitation is identified as "Weekly Average' under "Other Limits" in Part I of the permit.
c. The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. If
only one sample is taken during any calendar day the concentration of pollutant calculated from it is the
"Maximum Daily Concentration". It is identified as "Daily Maximum" under "Other Limits" in Part I of the
permit.
d. The "average annual conceI ntration," other than for fecal coliform bacteria, is the sum of the concentrations
of all daily discharges samped and/or measured during a calendar year on which daily discharges are sampled
and measured divided by the number of daily discharges sampled and/or measured during such year
(arithmetic mean of the daily concentration values). The daily concentration value is equal to the
concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow
value) of all the samples collected during that calendar day. The average yearly count for fecal coliform
bacteria is the geometric mean of the counts for samples collected during a calendar year. This limitation is
identified as "Annual Average" under "Other Limits" in Part I of the permit.
e. The "daily average concentration" (for dissolved oxygen) is the minimum allowable amount of dissolved
oxygen required to be available in the effluent prior to discharge averaged over a calendar day. If only one
dissolved oxygen sample is taken over a calendar day, the sample is considered to be the "daily average
concentration" for the discharge. It is identified as "daily average' in the text of Part I.
f. The "quarterly average concentration" is the average of all samples taken over a calendar quarter. It is
identified as "Quarterly Average Limitation" in the text of Part I of the permit.
g. A calendar quarter is defined as one of the following distinct periods: January through March, April through
June, July through September, and October through December.
7. Other Measurements
a. Flow, (MGD): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly. It is
determined as the arithmetic mean of the total daily flows recorded during the calendar month.
b. An "instantaneous flow measurement" is a measure of flow taken at the time of sampling, when both the
sample and flow will be representative of the total discharge.
c. A "continuous flow measurement" is a measure of discharge flow from the facility which occurs continually
without interruption throulghout the operating hours of the facility. Flow shall be monitored continually
except for the infrequent times when there may be no flow or for infrequent maintenance activities on the
flow device.
8. Types of Samples
I
a. Composite Sample: A composite sample shall consist of:
(1) a series of grab samples collected at equal time intervals over a 24 hour period of discharge and
combined proportional to the rate of flow measured at the time of individual sample collection, or

• Part II
® Page 3of11
8. a. (2) a series of grab samples of equal volume collected over a 24 hour ieriod with the time intervals between
samples determined by a preset number of gallons passing the jsampling point. Flow measurement
between sample intervals shall be determined by use of a flow corder and totalizer, and the present
gallon interval between sample collection fixed at no greater than I I24 of the expected total daily flow at
the treatment system, or
(3) a single, continuous sample collected over a 24-hour period
In accordance with (1) above, the time interval between influent
once per hour, and the time interval between effluent grab sample;
except at wastewater treatment systems having a detention time o
effluent grab samples may be collected at time intervals evenly sp,,
equal in number of hours to the detention time of the system in
may the time interval between effluent grab samples be greater
samples less than four (4) during a 24-hour sampling period.
b. Grab Sample: Grab samples are individual samples collected over a
the grab sample can be taken manually. Grab samples must be
receiving waters.
9. Calculation of Means
a Arithmetic Mean: The arithmetic mean of any set of values is the
by the number of individual values.
to the rate of flow.
samples shall be no greater than
ll be no greater than once per hour
ater than 24 hours. In such cases,
over the 24-hour period which are
.ber of days. However, in no case
six (6) hours nor the number of
of time not exceeding 15 minutes;
entative of the discharge or the
of the individual values divided
b. Geometric Mean: The geometric mean of any set of values is the N ilroot of the product of the individual
values where N is equal to the number of individual values. The geo ietric mean is equivalent to the antilog
of the arithmetic mean of the logarithms of the individual values. F I purposes of calculating the geometric
mean, values of zero (0) shall be considered to be one (1).
c. Weighted by Flow Value: Weighted by flow value means the
respective flow divided by the summation of the respective flows.
10. Calendar Day: A calendar day is defined as the period from midnight o
However, for purposes of this permit, any consecutive 24-hour period th
may be used for sampling.
11. Hazardous Substance: A hazardous substance means any substance
pursuant to Section 311 of the Clean Water Act.
12. Toxic Pollutant: A toxic pollutant is any pollutant listed as toxic
Water Act.
SECTION B. GENERAL CONDITIONS
1. Duty to Comply
The permittee must comply with all conditions of this permit. Any
of the Clean Water Act and is grounds for enforcement action; for 1
or modification; or denial of a permit renewal application.
a. The permittee shall comply with effluent standards or prohibitions
Clean Water Act for toxic pollutants and with standards for sewage
section 405(d) of the Clean Water Act within the time provided
standards or prohibitions or standards for sewage sludge use or dispi
modified to incorporate the requirement.
tion of each concentration times its
day until midnight of the next day.
sonably represents the calendar day
under 40 CFR Part 116
Section 307(a)(1) of the Clean
nce constitutes a violation
revocation and reissuance,
iblished under section 307(a) of the
ge use or disposal established under
the regulations that establish these
, even if the permit has not yet been

Part II
Page 4of11
1. b. The Clean Water Act pro I ides that any person who violates a permit condition is subject to a civil penalty
not to exceed $25,000 per iday for each violation. Any person who negligently violates any permit condition
is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than
1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of
$5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person
who violates a permit condition may be assessed an administrative penalty not to exceed $10,000 per
violation with,the maximum amount not to exceed $125,000. [Ref: Section 309 of the Federal Act 33 U.S.C.
1319 and 40 CFR 122.41 (a)]
c. Under state law, a civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed
against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a
permit. [Ref: North Carolina General Statutes § 143-215.6A]
d. Any person may be assess ed an administrative penalty by the Administrator for violating section 301, 302,
306, 307, 308, 318, or 405 of the Act, or any permit condition or limitation implementing any of such
sections in a permit issued, under section 402 of the Act. Administrative penalties for Class I violations are
not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed
$25,000. Penalties for Class II violations are not to exceed $10,000 per day for each day during which the
violation continues, with the maximum amount of any Class II penalty not to exceed $125,000.
2. Duty to Mitigate
The permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in
violation of this permit whit h has a reasonable likelihood of adversely affecting human health or the
environment.
3. Civil and Criminal Liability
Except as provided in permit; conditions on "Bypassing" (Part II, C-4) and "Power Failures" (Part II, C-7),
nothing in this permit shall be iconstrued to relieve the permittee from any responsibilities, liabilities, or penalties
for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319.
Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the
responsibility for effective compliance may be temporarily suspended.
I
4. Oil and Hazardous Substance Liability
Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee
from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-
215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the permittee is responsible for
consequential damages, such has fish kills, even though the responsibility for effective compliance may be
temporarily suspended.
5. Property Rights
The issuance of this permit does not convey any property rights in either real or personal property, or any
exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor
any infringement of Federal, State or local laws or regulations.
6. Onshore or Offshore Construction
This permit does not authorize or approve the construction of any onshore or offshore physical structures or
facilities or the undertaking of any work in any navigable waters.
7. Severabih
The provisions of this permit are severable, and if any provision of this permit, or the application of any
provision of this permit to any circumstances, is held invalid, the application of such provision to other
circumstances, and the remainder of this permit, shall not be affected thereby.

Part II
, Page 5 of 11
8. Duty to Provide Information
The permittee shall furnish to the Permit Issuing Authority, within a reascl able time, any information which the
Permit Issuing Authority may request to determine whether cause exists fc modifying, revoking and reissuing, or
terminating this permit or to determine compliance with this permit. �e permittee shall also furnish to the
Permit Issuing Authority upon request, copies of records required to be kee tlby this permit.
9. Duty to Reapply
If the permittee wishes to continue an activity regulated by this permit
permittee must apply for and obtain a new permit.
10. Expiration of Permit
The permittee is not authorized to discharge after the expiration date. In
to discharge beyond the expiration date, the permittee shall submit sL
required by the agency authorized to issue permits no later than 180 1
permittee that has not requested renewal at least 180 days prior to expirat
a permit after the expiration and has not requested renewal at least 180
permittee to enforcement procedures as provided in NCGS 143-215.6 and
11. Signatory Requirements
All applications, reports, or information submitted to the Permit Issuing
a. All permit applications shall be signed as follows: -
(1) For a corporation: by a responsible corporate officer. For thf
corporate officer means: (a) a president, secretary, treasurer c
charge of a principal business function, or any other person v
making functions for the corporation, or (b) the manager of on
operating facilities employing more than 250 persons or havi
exceeding 25 million (in second quarter 1980 dollars), if authority
delegated to the manager in accordance with corporate procedure
(2) For a partnership or sole proprietorship: by a general partner or t
(3) For a municipality, State, Federal, or other public agency: by eithe
elected official.
b. All reports required by the permit and other information requested
signed by a person described above or by a duly authorized represer
authorized representative only if
0) The authorization is made in writing by a person described abov
(2) The authorization specified either an individual or a positic
operation of the regulated facility or activity, such as the positie
well field, superintendent, a position of equivalent responsibi
overall responsibility for environmental matters for the compan
thus be either a named individual or any individual occupying a i
(3) The written authorization is submitted to the Permit Issuing Auf
c. Certification. Any person signing a document under paragraphs
following certification:
"I certify, under penalty of law, that this document and all attachmi
supervision in accordance with a system designed to assure that
evaluate the information submitted. Based on my inquiry of the pc
or those persons directly responsible for gathering the information,
of my knowledge and belief, true, accurate, and complete. I am aw
submitting false information, including the possibility of fines and it
expiration date of this permit, the
:r to receive automatic authorization
aformation, forms, and fees as are
prior to the expiration date. Any
or any permittee that does not have
prior to expiration, will subject the
JSC 1251 et. seq.
shall be signed and certified.
zrpose of this Section, a responsible
rice president of the corporation in
performs similar policy or decision
r more manufacturing production or
gross annual sales or expenditures
sign documents has been assigned or
proprietor, respectively; or
principal executive officer or ranking
: Permit Issuing Authority shall be
of that person. A person is a duly
aving responsibility for the overall
plant manager, operator of a well or
or an individual or position having
� duly authorized representative may
:d position.); and
b. of this section shall make the
were prepared under my direction or
lified personnel properly gather and
n or persons who manage the system,
information submitted is, to the best
that there are significant penalties for
isonment for knowing violations."

f® • Part II
\\� Page 6 of 11
12. Permit Actions
This permit may be modified, revoked and reissued, or terminated for cause. The filing of a request by the
permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned
changes or anticipated noncompliance does not stay any permit condition.
13. Permit Modification, Revocation and Reissuance, or Termination
The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the
permit, revoking and reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations
contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina
Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al.
14. Previous Permits
All previous National Pollutant Discharge Elimination System Permits issued to this facility, whether for
operation or discharge, are hereby revoked by issuance of this permit. [The exclusive authority to operate this
facility arises under this permit! The authority to operate the facility under previously issued permits bearing this
number is no longer effective.!] The conditions, requirements, terms, and provisions of this permit authorizing
discharge under the National Pollutant Discharge Elimination System govern discharges from this facility.
SECTION C. OPERATION AND MAINTENANCE OF POLLUTION CONTROLS
1. Certified Operator
Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification of the facility by the
Certification Commission, the permittee shall -employ a certified wastewater treatment plant operator in
responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the
grade equivalent to or greater than the classification assigned to the wastewater treatment facilities by the
Certification Commission. - The permittee must also employ a certified back-up operator of the appropriate type
and any grade to comply with! the conditions of Title 15A NCAC Chapter 8G.0200. The ORC of the facility
must visit each Class I facility at least weekly and each Class II, III, and IV facility at least daily, excluding
weekends and holidays, and m>xst properly manage and document daily operation and maintenance of the facility
and must comply with all other conditions of Title 15A, NCAC Chapter 8G .0200. Once the facility is classified,
the permittee shall submit a letter to the Certification Commission which designates the operator in responsible
charge within thirty days after the wastewater treatment facilities are 50% complete.
I
2. Proper Operation and Maintenance
The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control
(and related appurtenances) which are installed or used by the permittee to achieve compliance with the
conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and
appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities
or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance
with the conditions of the permit.
3. Need to Halt or Reduce not a Defense
It shall not be a defense for ajpermittee in an enforcement action that it would have been necessary to halt or
reduce the permitted activity injorder to maintain compliance with the condition of this permit.
4.
a. Definitions
0) "Bypass" means the krjown diversion of waste streams from any portion of a treatment facility including
the collection system, which is not a designed or established or operating mode for the facility.
(2) "Severe property daml ge" means substantial physical damage to property, damage to the treatment
facilities which causes them to become inoperable, or substantial and permanent loss of natural resources
which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not
mean economic loss caused by delays in production.

Part II
Page 7 of 11
4. b. Bypass not exceeding limitations.
The permittee may allow any bypass to occur which does not cause
only if it also is for essential maintenance to assure efficient operatioi
provisions of Paragraphs c. and d. of this section.
c. Notice
(1) Anticipated bypass. If the permittee knows in advance of the
notice, if possible at least ten days before the date of the
anticipated quality and affect of the bypass.
(2) Unanticipated bypass. The permittee shall submit notice of an ui
E. 6. of this permit. (24 hour notice).
d. Prohibition of Bypass
(1) Bypass from the treatment facility is prohibited and the Permit
action against a permittee for bypass, unless:
(A) Bypass was unavoidable to prevent loss of life, personal inji
(B) There were no feasible alternatives to the bypass, such as
retention of untreated wastes or maintenance during norm
condition is not satisfied if adequate backup equipment sho
reasonable engineering judgment to prevent a bypass wh
equipment downtime or preventive maintenance; and
(C) The permittee submitted notices as required under Paragral
limitations to be exceeded, but
bypasses are not subject to the
for a bypass, it shall submit prior
including an evaluation of the
bypass as required in Part II,
Authority may take enforcement
)r severe property damage;
: use of auxiliary treatment facilities,
xiods of equipment downtime. This
have been installed in the exercise of
occurred during normal periods of
of this section.
(2) Bypass from the collection system is prohibited and the Permit Is wing Authority may take enforcement
action against a Permittee for a bypass as provided in any current future system -wide collection system
permit associated with the treatment facility.
(3) The Permit Issuing Authority may approve an anticipated bypass after considering its adverse affects, if
the Permit Issuing Authority determines that it will meet the thr, I conditions listed above in Paragraph
d. (1) of this section.
Upsets 11
a. Definition: "Upset" means an exceptional incident in which f're is unintentional and temporary
noncompliance with technology based permit effluent limitations be fuse of factors beyond the reasonable
control of the permittee. An upset does not include noncomplian 1 to the extent caused by operational
error, improperly designed treatment facilities, inadequate treatment f lilities, lack of preventive maintenance,
or careless or improper operation. 11
b. Effect of an upset: An upset constitutes an affirmative defense i an action brought for noncompliance
with such technology based permit effluent limitations if the require i Tents of paragraph c. of this condition
are met. No determination made during administrative review of cla Ins that noncompliance was caused by
upset, and before an action for noncompliance, is final administrative) cation subject to judicial review.
c. Conditions necessary for a demonstration of upset: A pf
affirmative defense of upset shall demonstrate, through properly
other relevant evidence that:
(1) An upset occurred and that the permittee can identify the cause(s)
(2) The permittee facility was at the time being properly operated; anc
(3) The permittee submitted notice of the upset as required in Part II.
(4) The permittee complied with any remedial measures required and
d. Burden of proof: In any enforcement proceeding the permittee
upset has the burden of proof.
who wishes to establish the
contemporaneous operating logs, or
the upset;
(b) (B) of this permit.
: II, B. 2. of this permit.
to establish the occurrence of an

Part II
Page 8 of 11
6. Removed Substances
Solids, sludges, filter backwash; or other pollutants removed in the course of treatment or control of wastewaters
shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant
from such materials from entering waters of the State or navigable waters of the United States. The permittee
shall comply with all existing federal regulations governing the disposal of sewage sludge. Upon promulgation of
40 CFR Part 503, any permit issued by the Permit Issuing Authority for the utilization/disposal of sludge may be
reopened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR Part 503.
The permittee shall comply with applicable 40 CFR Part 503 Standards for the Use and Disposal of Sewage
Sludge (when promulgated) within the time provided in the regulation, even if the permit is not modified to
incorporate the requirement. The permittee shall notify the Permit Issuing Authority of any significant change in
its sludge use or disposal practices.
7. Power Failures
The permittee is responsible for maintaining adequate safeguards as required by DEM Regulation, Title 15A,
North Carolina Administrative Code, Subchapter 2H, .0124 Reliability, -to prevent the discharge of untreated or
inadequately treated wastes duffing electrical power failures either by means of alternate power sources, standby
generators or retention of inadequately treated effluent.
SECTION D. MONITORING AND RECORDS
1. Representative Sampling
Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of
the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is
characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at
the monitoring points specified in this permit and, unless otherwise specified, before the .effluent joins or is
diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without
notification to and the approval of the Permit Issuing Authority.
2. Reporting
Monitoring results obtained during the previous month(s)-shall be summarized for each month and reported on a
monthly Discharge Monitoring Report (DMR) Form (DEM No. MR 1, 1.1, 2, 3) or alternative forms approved by
the Director, DEM, postmarked no later than the 30th day following the completed reporting period.
The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new
facility, on the last day df thel month following the commencement of discharge. Duplicate signed copies of
these, and all other reports required herein, shall be submitted to the following address:
I
NC DENR / Division of Water Quality / Water Quality Section
ATTENTION: Central Files
j 1617 Mail Service Center
Raleigh, North Carolina 27699-1617
3. Flow Measurements
Appropriate flow measurementi devices and methods consistent with accepted scientific practices shall be selected
and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The
devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements are
consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring
flows with a maximum deviation of less than 10% from the true discharge rates throughout the range of expected
discharge volumes. Once -through condenser cooling water flow which is monitored by pump logs, or pump
hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be
subject to this requirement.

• � Part II
Page 9 of 11
4. Test Procedures
f l
Test procedures for the analysis of pollutants shall conform to the ED C regulations published pursuant to
NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, anc Ito regulations published pursuant to
Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Ac a{s Amended, and Regulation 40 CFR
136; or in the case of sludge use or disposal, approved under 40 CFR 1361 Linless otherwise specified in 40 CFR
503, unless other test procedures have been specified in this permit. I II
To meet the intent of the monitoring required by this permit, all test procedures must produce minimum
detection and reporting levels that are below the permit discharge requir rents and all data generated must be
reported down to the minimum detection or lower reporting level of the p .!cedure. If no approved methods are
determined capable of achieving minimum detection and reporting levels i'elow permit discharge requirements,
then the most sensitive (method with the lowest possible detection and r allotting level) approved method must
be used. d
Penalties for Tampering
The Clean Water Act provides that any person who falsifies, tampers wit:
monitoring device or method required to be maintained under this permit
a fine of not more than $10,000 per violation, or by imprisonment for no
by both. If a conviction of a person is for a violation committed after a fir
paragraph, punishment is a fine of not more than $20,000 per day of viol
than 4 years, or both.
6. Records Retention
Except for records of monitoring information required by this permit rela
and disposal activities, which shall be retained for a period of at least five
503), the permittee shall retain records of all monitoring information, in
records and all original strip chart recordings for continuous monitoring
required by this permit, for a period of at least 3 years from the date i
application. This period may be extended by request of the Director at an
7. Recording Results
For each measurement or sample taken pursuant to the requirements
the following information:
a. The date, exact place, and time of sampling or measurements;
b. The individual(s) who performed the sampling or measurements;
c. The date(s) analyses were performed;
d. The individual(s) who performed the analyses;
e. The analytical techniques or methods used; and
f. The results of such analyses.
8. Inspection and EntU
The permittee shall allow the Director, or an authorized representative
as a representative of the Director), upon the presentation of credentials
by law, to;
a. Enter upon the permittee's premises where a regulated facility or ;
records must be kept under the conditions of this permit;
b. Have access to and copy, at reasonable times, any records that rr
permit;
c. Inspect at reasonable times any facilities, equipment (including mor
or operations regulated or required under this permit; and
d. Sample or monitor at reasonable times, for the purposes of assl
authorized by the Clean Water Act, any substances or parameters at
or knowingly renders inaccurate, any
tall, upon conviction, be punished by
pore than two years per violation, or
conviction of such person under this
:)n, or by imprisonment of not more
to the permittee's sewage sludge use
xs (or longer as required by 40 CFR
ling all calibration and maintenance
strumentation, copies of all reports
he sample, measurement, report or
permit, the permittee shall record
iding an authorized contractor acting
other documents as may be required
is located or conducted, or where
e kept under the conditions of this
and control equipment), practices,
permit compliance or as otherwise
location.

Part II
. Page 10of11
SECTION E REPORTING REQUIREMENTS
I
i
1. Change in Discharge
All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge
of any pollutant identified- in this permit more frequently than or at a level in excess of that authorized shall
constitute a violation of the permit.
2. Planned Changes
The permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions
to the permitted facility. Notice is.required only when:
a. The alteration or addition to a permitted facility may meet one of the criteria for determining whether a
facility is a new source in 40 CFR Part 122.29 (b); or
b. The alteration or additiori could significantly change the nature or increase the quantity of pollutants
discharged. This notification applies to pollutants which are subject neither to effluent limitations in the
permit, nor to notification requirements under 40 CFR Part 122.42 (a) (1).
c. The alteration or addition results in a significant change in the permittee's sludge use or disposal practices,
and such alternation, addition or change may justify the application of permit conditions that are different
from or absent in the existing permit, including notification of additional use or disposal sites not reported
during the permit application process or not reported pursuant to an approved land application plan.
3. Anticipated Noncompliance
The permittee shall give advance notice to the Director of any planned changes in the permitted facility or activity
which may result in noncompliance with permit requirements.
4. Transfers
This permit is not transferable to any person. except after notice to the Director. The Director may require
modification or revocation and reissuance of the permittee and incorporate such other requirements as may be
necessary under the Clean Water Act.
5. Monitoring Reports
Monitoring results shall be -rep Irted at the intervals specified elsewhere in this permit.
a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See Part II. D. 2 of this
permit) or forms provided by the Director for reporting results of monitoring of sludge use or disposal
practices.
b. If the permittee monitors any pollutant more frequently than required by the permit, using test procedures
specified in Part II, D. 4. of this permit or in the case of sludge use or disposal, approved under 40 CFR 503,
or as specified in this permit, the results of this monitoring shall be included in the calculation and reporting
of the data submitted in the DMR.
c. Calculations for all limitations which require averaging of measurements shall utilize an arithmetic mean
unless otherwise specified by the Director in the permit.
6. Twenty-four Hour Reporting
a. The permittee shall report ,to the central office or the appropriate regional office any noncompliance which
may endanger health or the environment. Any information shall be provided orally within 24 hours from the
time the permittee became laware of the circumstances. A written submission shall also be provided within 5
days of the time the permittee becomes aware of the circumstances. The written submission shall contain a
description of the noncompliance, and its cause; the period of noncompliance, including exact dates and
times, and if the noncompliance has not been corrected, the anticipated time it is expected to continue; and
steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance.

0
Part II
Page 11 of 11
6. b. The following shall be included as information which must be
(1) Any unanticipated bypass which exceeds any effluent limitation in
(2) Any upset which exceeds any effluent limitation in the permit.
(3) Violation of a maximum daily discharge limitation for any of the
permit to be reported within 24 hours.
c. The Director may waive the written report on a case -by -case basis
this condition if the oral report has been received within 24 hours.
7. Other Noncompliance
The permittee shall report all instances of noncompliance not reported
the time monitoring reports are submitted. The reports shall contain
this permit.
24 hours under this paragraph:
permit.
listed by the Director in the
under paragraph b. above of
Part II. E. 5 and 6. of this permit at
formation listed in Part II. E. 6. of
8. Other Information 11
Where the permittee becomes aware that it failed to submit any rele ant facts in a permit application, or
submitted incorrect information in a permit application or in any report t� i e Director, it shall promptly submit
such facts or information.
9. Noncompliance Notification
The permittee shall report by telephone to either the central office or he appropriate regional office of the
Division as soon as possible, but in no case more than 24, hours or c i the next working day following the
occurrence or first knowledge of the occurrence of any of the following:
a. Any occurrence at the water pollution control facility which results ii
wastes which are abnormal in quantity or characteristic, such as &
digester; the known passage of a slug of hazardous substance thr
circumstances.
b. Any process unit .failure, due to known or unknown reasons, that j
wastewater treatment such as mechanical or electrical failures of pum
c. Any failure of a pumping station, sewer line, or treatment facility re
waters without treatment of all or any portion of the influent to such
Persons reporting such occurrences by telephone shall also file a
following first knowledge of the occurrence.
10. Availability of Reports
Except for data determined to be confidential under NCGS 143-215.3 (a)
USC 1318, all reports prepared in accordance with the terms shall be aw
of the Division of Water Quality. As required by the Act, effluent d;
Knowingly making any false statement on any such report may result ij
provided for in NCGS 143-215.1(b)(2) or in Section 309 of the Federal Ac
11. Penalties for Falsification of Reports
The Clean Water Act provides that any person who knowingly makes
certification in any record or other document submitted or required to be
monitoring reports or reports of compliance or noncompliance shall, of
not more than $10,000 per violation, or by imprisonment for not more th;
discharge of significant amounts of
nping of the contents of a sludge
the facility; or any other unusual
der the facility incapable of adequate
aerators, compressors, etc.
ting in a by-pass directly to receiving
.tion or facility.
report in letter form within 5 days
or Section 308 of the Federal Act, 33
ale for public inspection at the offices
shall not be considered confidential.
ie imposition of criminal penalties as
false statement, representation, or
dntained under this permit, including
conviction, be punished by a fine of
,vo years per violation, or by both.

c;
A. Construction
No construction of wastewater
change the type of process utiliz
been submitted to the Division
issued.
B. Groundwater Monitoring
The permittee shall, upon, wr:
groundwater monitoring as may
the current groundwater standar,
C.
791
PART III
OTHER REQUIREMENTS
:atment facilities or additions to add to the plant's treatment capacity or to
at the treatment plant shall be begun until Final Plans and Specifications have
Water Quality and written approval and Authorization to Construct has been
t notice from the Director of the Division of Water Quality, conduct
required to determine the compliance of this NPDES permitted facility with
The permittee shall notify the Peimit Issuing Authority as soon as it knows or has reason to believe:
a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent
basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the
following "notification levels";
0) One hundred micrograms per liter 000 µg/L);
(2) Two hundred micrograri s per liter (200 µg/L) for acrolein and acrylonitrile; five hundred micrograms per
liter (500 µg/L) for 2.4-dinitrophenol and for 2-methyl-4.6-dinitrophenol; and one milligram per liter (1
mg/L) for antimony;
(3) Five (5) times the maximum concentration value reported for that pollutant in the permit application.
b. That any activity has occurred or will occur which would result in any discharge, on a non -routine or
infrequent basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the
highest of the following "notification levels";
(I} Five hundred micrograms per liter (500 µg/L);
(2) One milligram per liter 0 mg/L) for antimony;
(3) Ten (10) times the maximum concentration value reported for that pollutant in the permit application.
The permittee shall continually evaluate all wastewater disposal alternatives and pursue the most environmentally
sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with
the terms and conditions of the NPDES permit or governing rules, regulations or laws, the permittee shall submit
a report in such form and detail as required by the Division evaluating these alternatives and a plan of action
within sixty (60) days of notification by the Division.
ANNUAL AD
PART IV
1G AND COMPLIANCE MONITORING FEE
REQUIREMENTS
A. The permittee must pay the annual administering and compliance monitoring fee within 30 (thirty) days
after being billed by the Division. Failure to pay the fee in a timely manner in accordance with 15A
NCAC 2H .0105(b)(4) may c }use this Division to initiate action to revoke the permit.

/ JJj Michael F. Easley, Governor
wAl-�C
_ " `� State of North Carolina
Q� p �• ��� William G. Ross, Jr., Secretary
� G
Department of Environment and Natural Resources
Alan W. Klimek, P.E., Director
~Ta a �.
� - Division of Water Quality
i
i
March 12, 2003
'MAR
Mr. Randall Ferguson ;� 8 2003
Parkdale America, LLCs-
100 Mill Street
Lexington, North Carolina 27295
Subject: Draft NPDES Permit
Permit No. NCO087696
Parkdale America - Plant No. 7
Rutherford County
Dear Mr. Ferguson:
The Division has reviewed your Engineering Alternatives Analysis and NPDES permit application
for Parkdale America's Plant No. 7. The Division finds the conclusions of the Analysis to be
acceptable and has made a tentative determination to issue a new discharge permit for the facility.
We are enclosing a copy of the draft permit for your review and comment.
At this time, the Division is also submitting a notice to the newspaper(s) of general circulation in
Rutherford County, inviting public comment on the draft permit. The notice is scheduled to be
published on or about March 19th. Following a 30-day comment period, we will review all pertinent
comments received and take appropriate action on the permit renewal.
Please provide any comments you have regarding the draft permit to this office no later than
April 18, 2003. 1
The conditions in the draft permit are much the same as in the permit previously held by Galey &
Lord Industries, Inc. for the facility. The permit includes several changes, however, in addition to the
change in ownership:
• The flow limit is reduced to 0.00245 MGD (2,450 gpd), as requested, to reflect the elimination
of the process wastewater and boiler blowdown discharges at Outfall 001.
• The temperature limiti and monitoring requirements at Outfall 001 are deleted. Temperature
' is no longer a concernisince the facility no longer uses boilers in its operations.
• The permit includes anew limit for Total Residual Chlorine. The NC Environmental
Management Commission recently adopted a water quality standard for chlorine, and all
NPDES dischargers using chlorine will receive a limit with their next permit renewal.
• The requirements for use of biocides at the facility are consolidated in a new Condition
A.(3.).
North Carolina Division of Water Quality
�1617 Mail Service Center
Raleigh, North Carolina 27699-1617
[phone] NCDEHR
FAX [phone] Cuslomer Service
On the Internet at htto://h2o.enr.state.nc.us/ 1 800 623-7748

Mr. Randall Ferguson
March 12, 2003
Page 2
If you have any questions concerning the draft permit or the other
please contact me at [phone], extension 541, or at mike.temple
Sincerely,
�C
Michael E. T
NPDES Unit
Enclosures: Draft permit NC0087696
cc (w/ enclosures): A�hre-11e�Regional Office / Water Quality
NPDES Unit Files
Central Files
its for your facility,
net.
P.E.

I I/
Permit No. NCO087696
DEPARTME
STATE OF NORTH CAROLINA
OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards
and regulations promulgated and adopted by the North Carolina Environmental Management
Commission, and the Federal Water Pollution Control Act, as amended,
' I
j Pafkdale America, LLC
is hereby authorized to
;e wastewater from a facility located at the
Parkdale America - Plant No. 7
2138 Highway 221A
Caroleen, North Carolina
Rutherford County
to receiving waters designated a s Second Broad River in the Broad River Basin
in accordance with effluent'lim tations, monitoring requirements, and other conditions set.forth in
Parts I, II, III, and IV of this permit.
This permit shall become
This permit and the auth,
Signed this day .....................
............................................................................................. June 1, 2003
ion to discharge shall expire at midnight on .................... May 31, 2008
DRAFT
Alan-W. Klimek, P.E., Director
Division of. Water Quality
By Authority of the Environmental Management
Commission

E
Permit No.,NC0087696
SUPPLEMENT TO PERMf I' COVER
Parkdale America, LLC
is hereby authorized to:
1. Continue to operate the existing 0.018 MGD wastewater tt
Highway 221A, Caroleen, in Rutherford County and cons:
filter, chlorine disinfection, and tablet dechlorination; and
2. Discharge treated sanitary wastewater from said treatment w
tower blowdown (Outfall 002) into the Second Broad River, a
River Basin, at the locations specified on the attached map.
works located on 2138
septic tank, surface sand
(Outfall 001) and cooling
s WS-IV water in the Broad
ii

Permit No. NCO087696
A.M)'EFFL'UENT LIMITATIONS AND MONITORING REQ19EMENTS - Outfa11001
a. During the period beginning on the effective date of this permit and lasting until expiration, the
Permittee shall be authorized to discharge treated wastewater from Outfall 001 subject to the
following effluent limitati6ns and monitoring requirements:
EFFLUENT CHARACTERISTICS =:
Parameter
Parameter Units' (, ,Code . :.
L.
'EFFLUENT LIMITATIONS
.M6nthly:.:>. Daily
,Average . ' Maximum' -
'MONITORING REQUIREMENTS
Measurement Sample Sample
Frequency Type .. ,. Location
Flow
MGD
1
1 50050
0.00245
Weeldy
Instantaneous
or Estimate
I or E
BOD, 5-day, 20°C
mg/L
; 00310
30.0 45.0
2/Month
Grab
E
Total Suspended Solids
mg/L
00530
30.0 45.0
2/Month
Grab
E
NH3-N
mg/L
00610
Monitor & Report
Monthly
Grab
E
Total Residual Chlorine
ug/L
50060
28.0
2/Week
Grab
E
pH
S.U.
00400
Shall be within the range of 6.0
2/Month
Grab
E
to 9.0 standard units at all times
Fecal Coliform
#/100mL
J 31616
1 200 400
2/Month
Grab
E
I
Footnotes
1. Sample locations: I —Influent, E — Effluent
b. There shall be no discharge of floating solids or visible foam in other than trace amounts.
i
Part I, Page 1 of 3

Permit No. NCO087696
A.(2.) " EFFLUENT LIMITATIONS AND MONITORING RE(
a. During the.period beginning on the effective date'of the permit
Permittee shall be authorized to discharge non -contact cooling v
the following effluent limitations and monitoring requirements:
EFFLUENT CHARACTERISTICS - EFFLUENT LIMITATIONS
UnitMonthlyaly
s as r M
Parameter E
Average Maximum F
Flow MGD 50050
Temperature °C 00010 See Footnote (2)
Total Residual Chlorine ug/L 50060 See Footnote (3)
pH S.U.OD400 Shall be within the range of 6.0
to 9.0 standard units at all times
[CEMENTS - Outfa11002
lasting until expiration, the
r from Outfall 002 subject to
AONITORING REQUIREMENTS
irement
-Sample ;.
:Sample .''
juency..t
Type .Location
t')
inthly
Instantaneous
E
mthly
Grab
E
mthly
Grab
E
>nthly
Grab
E
Footnotes:
1. Sample locations: E — Effluent
2. ' The temperature of the effluent shall be such as to not cause an increase n the temperature of the receiving
stream of more than 2.8°C and in no case cause the ambient water temp lature to exceed 32°C.
3. Monitoring requirements for Total Residual Chlorine apply when chlor i is added to the cooling water.
b. There shall be no discharge of floating solids or visible foam i
c. The Permittee shall -obtain authorization from the Division of'0
biocidal-materials, compounds, or solutions (biocides) in its coc
A. (3.) of this permit.
ter than trace amounts.
Quality prior to using
water system. See Condition
Part I, Page 2 of 3

(,
A
•
Permit No. NC0087696
A.(3.) BIOCIDES
b.
C.
The Permittee shall obtains authorization from the Division of Water Quality prior to using
biocidal materials, compounds, or solutions (biocides) in its air wash, cooling water, or. other
discharging systems. The Permittee shall only use biocides specifically approved by the Director
and only according to the terms and conditions of such approval. The addition of chromium,
copper, or zinc is specifically prohibited except as components of biocidal compounds
approved for use at this facility.
Approved biocides shall consist of those approved in conjunction with the current permit
application and others subsequently approved by the Director. The Division may withdraw its
approval for any biocides when it considers such action necessary to protect water quality in the
receiving stream.
The Permittee shall notify! the Director in writing not later than ninety (90) days prior to the
planned use of any additional biocide that may be toxic to aquatic life. Such notification shall
include submittal of a completed Biocide Worksheet Form 101 and a map locating the discharge
point and receiving stream.
I
Part I, Page 3 of 3

t�
NCDENR
NORTH CAROuHA DEPARTMENT OP
ENVIRONMENT AND NATLF RE om=
1 •
act Sheet - NPDES Permit
Parkdale America, LLC
NPDES No. NCO087696
FACILITY INFORMATION`
RECEIVING STREAM ,�
Facility Name:
I
Parkdale America - Plant No. 7
,
Receiving Stream:
Second Broad River
Permitted Flow (MGD): j 0.00245
Subbasin:
030802
Facility Grade:
I
! I
Index No.:
Facility Status:
Existing
Stream Class:
WS-1V
Permit Status:
i New
303(d) Listed:
No
County:
j Rutherford
use Support:
Supporting
Regional Office:
I Asheville
Drainage Area (mi2):
206
USGS Topo Quad: l F11SE
Summer 7010 (cfs)
58
(Forest City, NC)
Winter 7010 (cfs):
86
30Q2 (cfs):
NA
Average Flow (cfs):
288.0
I W C (°io)
0 0065%
PROPOSED PERMIT ACTION
The Division proposes to issue a new NPDES Permit NCO087696 for the Parkdale America - Plant
No. 7 textile facility in Caroleen, North Carolina. The facility was formerly owned and operated by
Galey and Lord Industries, Iric., and was permitted to discharge under Permit NC0006009.
Proposed revisions include tAe ownership change and changes in effluent limits due to elimination
of process wastewater discharges.
FACILITY OVERVIEW
Parkdale America, LLC, is the new owner of a textiles facility in Caroleen, Rutherford County. The
facility was formerly owned 'and operated by Galey and Lord Industries, Inc. and was permitted to
discharge under Permit NC0006009. That permit was last issued November 9,1998, and was
scheduled to expire July 31, 2003. The permit was rescinded October 15, 2001, when the facility
closed. I
I
Under Galey and Lord, the facility manufactured yarn from cotton and synthetic fibers and dyed
that product on -site (SIC 2281). It treated and discharged process (dyeing) wastewater, boiler
blowdown, and sanitary wastes to the Second Broad River at Outfall 001; and discharged cooling
tower blowdown at Outfall 002. This portion of the river is a Class WS-IV water.
In August 2002, Parkdale America resumed essentially the same textile operation as the previous
owner, except that there will be no discharge of process wastewaters (the dyeing operation has been
moved to another facility). Since start-up, the facility has transported its wastewater (under a
pump -and -haul permit from 1the Division) to another site for treatment and discharge and will
continue until issuance of this permit. The company completed its NPDES permit application and
analysis of discharge alternatIives in January 2003.
The existing 0.018 MGD treatment plant is a septic tank/ surface sand filter system with chlorine
disinfection and tablet dechlorination. The plant will be used to treat an estimated 2,450 gpd of
sanitary wastes.
I
I
- 1 -

I
Cooling tower blowdown (approx. 1,050 gpd) will again be
subject to restrictions on the use of biocides.
Compliance History
No compliance issues in the previous permit cycle. See Fact Sheet
PROPOSED PERMIT REQUIREMENTS
The proposed permit requirements are essentially the same as those
permit.
Effluent Limitations and Monitoring Requirements
Table 1 summarizes the most recent and the proposed permit limits
for the facility. Proposed changes are highlighted in the table.
The flow limit for Outfall 001 is reduced to reflect the elimination of
discharge and boiler blowdown. The temperature limit and monitor
temperature is no longer a concern since the facility will no longer u
The permit includes a new limit for Total Residual Chlorine. The N(
Commission recently adopted a water quality standard for chlorine,
using chlorine will receive a limit at their next permit renewal.
Special Conditions
The effluent pages of the previous permit included typical langi
for the use of biocides, such as in the cooling towers. In the new
reorganized and moved to a separate Condition A.(3.).
NPDES No. NC0087696
without treatment but
8 permit.
the previous Gayle & Lord
monitoring requirements
e process wastewater
at this outfall are deleted;
boilers in its operations.
-ironmental Management
all NPDES dischargers
Wring prior authorization
that language is
1J
-2-

FACT SHEET - NPDES PERMIT Parkdale America, h-T-_,C_
NPDES No. NCO087696
Table 1- Permit Summary - Effluent Limitations and Monitoring Requirements
(changes shown in bold underline)
.V
EzismgtRequirements .
`Recommended Requirements
Parameter
Mo. Avg. Dail'y;Max.: -Monitoring- .,
Mo.-Avg'. -Daily Max. Monitoring
;Basis:for Condition(s)*-&.Change(s) .
Outfall 001
Flow (MGD)
0.18 Weekly, Inst, I or E
0.00245 Weekly, Inst, I or E
Permit application
BODS (mg/L)
30.0 45.0 2/Month, Grab, E
30.0 45.0 2/Month, Grab, E
1993 Wasteload Allocation
Total Suspended
30.0 45.0 2/Month, Grab, E
30.0 45.0 2/Month, Grab, E
Ditto
Residue (mg/L)
------- ---
_ NL NL Monthly
NL NL! Monthly
-- --- - --
Ditto
NH3-N (mg/L)
Total Residual
NL NL 2/Week
NL 28.0 2/Week
2B .0200 rules - surface WQ stds.
Chlorine (ug/L)
Temperature (°C)
A < 2.8 °C, 320C max. Weekly
Deleted
Boiler blowdown eliminated
pH (S.U.)
6.0 - 9.0 2/Month, Grab, E
6.0 - 9.0 2/Month, Grab, E
Ditto
Fecal Coliform
(geometric mean)
200 400 2/Month, Grab, E
200 400 2/Month, Grab, E
Ditto
(#/100ml-)
Outfall 002
Flow (MGD)
NL NL 2/Year, Inst, E
NL NL 2/Year, Inst, E
Standard NPDES req't for small NCCW
Temperature (°C)
A < 2.8 °C, 320C max. 2/Year, Grab, E
0 < 2.8 °C, 320C max. 2/Year, Grab, E
Standard NPDES req't for small NCCW
Total Residual
NL NL 2/Year, Grab, E
NL NL 2/Year, Grab, E
Standard NPDES req't for small NCCW
Chlorine (ug/L)
pH (S.U.)
6.0 - 9.0 2/Year, Grab, E
6.0 - 9.0 2/Year, Grab, E
Standard NPDES req't for small NCCW
Special
Biocides - prohib. Cr, Zn, Cu w/o prior approval;
Similar to previous requirements, moved to
DWQ policy
Conditions
notification procedures. On effluent sheets.
Special Conditions
-3-

September 20, 2003
MR. PATRICK S MURPHY
PARKDALE . i
POST DRAWER 1787
GASTONIA,_NC 28053
Michael F. Easley
Governor
William G. Ross Jr., Secretary
Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
p� SEP 3 0 200,3
:Ifi3 ii:Ull !_V Pic'Al1Al, F
SUBJECT: Acknowledgment Receipt Letter
Parkdale America Plant # 7
Case PC 03-002
Permit # WQ0021478
Rutherford County
I
Dear Mr. Murphy: i
This letter is to acknowledge receipt of your check # 000107281 in the amount of
$5,200.00 received on September 17, 2003 from Parkdale America,LLC.
This payment satisfies in full the civil assessments in the amount of $5,200.00 levied
against Parkdale America Plant #7 and this enforcement case has been closed. Payment of these
penalties in no way precludes further action by this Division for future violations.
If you have any qudstions please call Steve Lewis at [phone] ext. 539.
Sinc rely,
c
i 1 V g` Steve Lewis
Non -Discharge Compliance & Enforcement
SL:sw
cc:
Enforcement/Compliance Files # PC 03-002
Central Files
iNCDENR
Customer Service: Mailing Address: Telephone [phone] Location:
1-877-623-6748 1617 Mail Service Center Fax [phone] N. Salisbury St.
Raleigh, North Carolina 27699-1617 State Courier #52-01-01 Raleigh, NC 27699-1617
An Equal Opportunity/Affirmative Action Employer
50% recycled/ 10% post-consumerpaper
http://h2o. enr. state.nc. us

Mr. Patrick S. Murphy,
Parkdale
P.O. Drawer 1787
Gastonia, NC 28053
RE: Request for Rer
Parkdale Ameri
Permit #WQ00:
Rutherford Cou
File No. DV 03.
Dear Mr. Murphy:
In
Michael F. Easley
Governor
William G. Ross Jr., Secretary
Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
August 25, 2003
of Civil Penalty
:#7
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
In accordance with North Carolina General Statute 143-215.6A(f), I considered the
information you submitted lin support of your request for remission and did not find grounds to
modify the civil penalty assessment of $5, 200.00.
There are two options available to you. You may choose to pay the penalty or you may let
the Environmental Management Commission's Committee on Civil Penalty Remissions make the
final decision on your remission request.
i
If you choose to pay the penalty, please make your check payable to the Department of
Environment and Natural Resources (DENR). Send the payment within thirty (30) days of your
receipt of this letter to the attention of:
Mr. Steve Lewis
DWQ
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
If payment is not received within 30 days from your receipt of this letter, your request for
remission with supporting documents and the recommendation to deny the request will be
delivered to the Committee 6n Civil Penalty Remissions for final agency decision.
i
NCDENR
Customer Service: Mailing Address: Telephone [phone] Location:
1-877-623-6748 1617 Mail Service Center Fax [phone] N. Salisbury St.
Raleigh, North Carolina 27699-1617 State Courier #52-01-01 Raleigh, NC 27699-1617
An Equal Opportunity /AMi mative Action Employer
50% recycled/ 101 post -consumer paper
http //h2o. enr.state. nc. us
IF
AUG 2 $ 2003

If you or your representative would like to speak before the Committee you must complete
and return the attached form within thirty (30) days of receipt of this letter. Send the completed
form to: - 1
Mr. ISteve Lewis
DW,Q
1611 Mail Service Center
Raleigh, North Carolina 27699-1617
The EMC Chairman will review the supporting documents and your request for an oral
presentation (if you make;the request). If the Chairman determines that there is a compelling
reason to require a presentation, you will be notified of when and where you should appear. If a
presentation is not required, the final decision will be based upon the written record.
Thank you for your cooperation in this matter. If you have any questions, please contact
Steve Lewis at (919) 733-5i083 ext. 539 or Linda Fitzpatrick at [phone] ext. 526.
I
i
Sincerely,
i
Alan W. Klimek, P.E.
AWK/scl
I
cc: Forrest Westall, Asheville Regional Supervisor
�Ro e Edads;-AR'®J
File # DV 03-002
Central Files

i
STATE OF NORTH CAROLINA ENVIRONMENTAL MANAGEMENT
COMMISSION
COUNTY OF RUTHERFIORD CASE NUMBER DV 03-002
1
IN THE MATTER OF ASSESSMENT ) REQUEST FOR ORAL PRESENTATION
OF CIVIL PENALTIES,AG�AINST: )
PARKDALE AMERICA )
i
I hereby request the opportunity to make an oral presentation. before the Environmental Management
Commission's Committee on Civil Penalty Remissions in the matter of the case noted above. In
making this request, I assert that I understand all of the following statements:
• This request will be reviewed by the Chairman of the Environmental Management Commission
and may be either granted or denied.
• Making a presentation will require the presence of myself or my representative during a
Committee meeting held in Raleigh, North Carolina.
• My presentation will be limited to discussion of issues and information submitted in my original
I
remission request, and because no factual issues are in dispute, my presentation will be limited to
five minutes in length;'.
This the day of , 20
SIGNATURE
TITLE (President, Owner, etc.)
ADDRESS
TELEPHONE

DWQ- - CIVIL ASSESSMENT REMISSION FACTORS CONSIDERATION
Case Number:_DV 03-0012_ Region _ARO_ County: Rutherford
Assessed Entity: Parked 'ale America -Plant #7
() Whether one or more of the civil penalty assessment factors were wrongly applied to the
detriment of the petitioner;
Notes: All assessment factors were applied correctly.
() Whether the violat + r promptly, abated continuing environmental damage resulting from the
violation;
Notes: Upon notification the plant manager contacted a septage hauler to pump out the holding
tank.
i
() Whether the violation was inadvertent or a result of an accident;
Notes: The unpermitted discharge was inadvertent and results of an accident, as stated in the
remission request to the enforcement action. The ice storm addressed as a contributing factor to
the unpermitted discharge was not a factor. The attached data from the National Weather Service
does indicate winter storms affecting the area in December 475, 2002 and January 16, 2003.
Roger Edwards has double checked these dates with a locate municipality to see if their logbook
indicated any local weather activity not indicated by the National Weather Service, their log
confirmed the National Weather Service data for the area. The unpermitted discharge occurred 6
weeks after the December winter storm event and 2 days prior to the January 16, 2003 storm
event. No daily log of site visit was available on the date of the discharge, had the facility been
visited as required inj the permit this discharge could have been avoided.
i
() Whether the violator had been assessed civil penalties for any previous violations;
Notes: No previousi civil assessments
I
() Whether payment of the civil penalty will prevent payment for the remaining necessary
remedial actions. '
Notes: Remedial action was completed prior to penalty being assessed.
I
i
I
Decision (Check one)
Request Denied Full Remission Partial remission Amount remitted
I
Date
Alan HIimek, P.E.

DWQ- - CIVIL ASSESSMENT REMISSION FACTORS CONSIDERATION
Case Number: DV 03-002 Region_ARO_ County: Rutherford
I—
I
Assessed Entity:_Parkedale America -Plant #7
O Whether one or more of the civil penalty assessment fa
detriment of the petitioner;
Notes: All assessment factors were applied correctly.
1
be ,� o
() Whether the violator promptly abated continuing envi CLYIE� hove— +violation; �
Notes: Upon notification the plant manager contacted a I�
tank.
41-)")
r
() Whether the violation was inadvertent or a result of ai
Notes: The unperrtted discharge was inadvertent and
remission request to the enforcement action. The ice stori
the unpermitted'discharge was not a factor. The attached
does indicate winter storms affecting the area in Decembl r5
C � hat&double checked these dates with a locate municipality)'
local weather activity not indicated by the National Weather Service, their log confirmed the
National Weather Service data for the area. The unpermitted discharge occurred 6 weeks after the
December winter storm event and 2 days prior to the January 16, 2003 storm event. No daily log
of site visit was available on the date of the discharge, had the facility been visited as required in
the permit this discharge could have been avoided.
i
() Whether the violator had been assessed civil penalties for any previous violations;
Notes: No previous, civil assessments
() Whether payment of the civil penalty will prevent payment for the remaining necessary
remedial actions.
Notes: Remedial action was completed prior to penalty being assessed.
Decision (Check one)
Request Denied
Date
Remission Partial remission Amount remitted
A�'_ 4 "�
Alan Klimek, ME.

December 4-5, 2002 Winter Storm
http://www4.ncsu.edul—nwsfo/stora.e/cases/20021204/
i
Event Summary
National Weather Service, Raleigh NC
I
December -4-5, 2002 Winter Storm
Introduction - j
A cold front moved across Not Carolina on Monday night (12/2) and Tuesday (12/3). A -very cold arctic airmass mo,
front, as a high pressure system moved into the Great Lakes region see map).- Low temperatures on Wednesday mi
across the mountains, the 20s across much of the Piedmont and 30s across the Coastal Plain and Coastal Region. I
dew points across central North Cj rolina ranged from -2 to 5 degrees F.
Meanwhile a storm system slowly (developed across the lower plains states Tuesday and Tuesday night (12/3), Lsee i
(12/4), a "wedge" of high pressurelextended southward through the Carolinas see map). The "wedge" (i.e., axis of h
air damming (CAD), depositing and locking cold dry air in place over the Carolinas.
Moisture streamed into North Carolina Wednesday (12/4) lifting over the surface based cold dry air. As frozen and frE
across central North Carolina, the Wednesday evening surface map, revealed a so-called Miller type "B" pattern of cy
characterized by a CAD wedge separating dual lows i.e, a well inland and a developing secondary coastal low.along
boundary.
A developing Miller "B" cyclogenesis pattern, is often associated with mixed wintry precipitation where corridors of pre
distributed across North Carolina. For the Dec 4-5 winter storm, the total freezing rain accumulation' map shows the r
rain extended from southwest to northeast across central North Carolina. Lesser amounts of freezing rain fell to the r
amounts of snow and sleet transition to mostly snow and sleet to then nearly all snow (see total snow/sleet accumula
freezing'rain occurred southeast of the maximum freezing rain -corridor where liquid rain predominated the event.
By midday Thursday (12/5) see ma , most of the precipitation had ceased as the storm system moved off coastal b
configuration had evolved into a single low.which served to erode the CAD wedge.
I
t- anuw)aIsei Kt;cumuiauon 1i xo , mcnes ®r accumuiaiionl
- Snow/Sleet Accumulation (4 to 6 inches of accumulation)
® SnowJSleet Accumulation (greater than 6 inches of accumulation)
Data analysis Phil Badgett
Graphics Jonathan Blaes
1210412002
1 of 9 1 8/4/2003 10:40 AM

January 16, 2003 Winter Storm
Event Summary,.,-;
National Weather'Servicd':
ah4cjfy'jqjI003 -Wint
Event Overview Sn6W,(,2-.;6!1,'Jhc
central North ,.Carolina ,-du'rin-g',t,he
,diV_jding . e b6tWeeln.thePiefto
.7rpas°iAiithjust: rain.. No sigriiii[8an-
Sjnooti& Over iew - The,
northern plains.
is- ,From_there, there, the c
16V�.,adc6n
mpanied the'Upod -leyel
cyclogenesis shifted fromeast', tE
Snow Accu'rriulation'Map The
il 6xi6hi.bflhe s'n'dw Was limited:py
',.'high p(eppure�off, the Virginia coa
is
1647 January 2003 Eve
Snow Accumulation in inches
Snow Accumulation of a trace to
El Snow Accumulation 1-2 inches
M Snow Accumulation 24 inches
M Snow Accumulation greaterithaF
Liquid kquiva e' Precoitati0 n -
YOU= band -'of lesser amounts 'acre
-:'h''
part a16fledtio6f theb efter dynar
:_§outhiiak of th' lesser amounfaee
http://w.ww4.ncsu.edu/-nwsfo/storage/cases/20030116/
i NC:.�
tstothi-I
cross;tne:
s') began ii Al in ' a" Nor . th"Carolina-mountains on 16 Januaryt 2003.,A: r66
ienn'g.6f1 6'Ja66a'iy''2063­,T-he'si6�ftn'linewas. -oriented frb, s6UthWe`st't6n6r
and:Cq'pstal Plain :-A:harr6Wtransition -,zone
of
f'-'M*'I"x;ed-fti3,-6zih6"�.ain'.�s6 parated-aree
jiaiindlebm the mixed freezing rai 6: m'a:s. r-eport6d' .
is producetl by.aquick.m'ovng,l,upper 'I,ev'e'
ldisf6tbahc6,-ttiafteickkO:frob the nortf
t rbancphdrged'southeastWard"irtoArkansas - e ot6.trd6king'-"eastward,fowcqrd I
ystem--tradkirig:fr6m,krkahs6s through Tennessee during the day :qnthe 16th., Qn,
nessee: into central South Carolina.
.rgest snoMall.jot616 W;`eee in-themobritains closer
;to _oftM upper IeVel vC
�vv'16Vel.-wMrm.-":air ;adVi5bti6n,ahead df,the 'developi'n'--g"'surrace,low .,in central. South
C:
4
Mj i
4 .52
2.5 1 A 1.5 2 4 4
2
low
ARM;
71
I inch
Oda analysis Phil Badgett
Graphics Jonathan Blaes
4 inches 0IJ2012003
inountain§, '. ,Ahe
the ratio 'ofsnow Iorain wasI0Io-I ea:stmountains iansIn
.1
;-6"t6e ia�,',w'esterfi'lPi6dhi"oht'isim'all;>id,�cale.'I su6jedfto speculation;
p u se passing stAn-ifto
iics ass 6cia' d' ' - _1 te withlhd vorticify im d,the, AV rat
,For a apah I- scale,-._f'
fterricovering ,araer.reer,,fb-'thel.Dbc273:20
1 of 14 8/4/2003 10�5I AM

r i
S, tate,of North Carolina
'Department of Environment
and Natural Resources
Asheville Regional Office
Michael F. Easley, Governor;
William G. Ross, Jr., Secretary
Alan W: Klimek, P.E., Director J
Division of Water Quality
a
CERTIFIED MAIL
F.RWA
ilk 4
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
WATER QUALITY SECTION
UESTED
Mr. Randall Ferguson, Coi
Parkdale America
100 Mill Street
Lexington, North Carolina
Dear Mr. Ferguson:
January 16, 2003'
Engineer
Subject: Notice of Violation and
Notice of Recommendation for
Enforcement
Pump & Haul Permit Number WQ0021478
Parkdale-America-Plant No. 7
Rutherford County
The Asheville Regional Office of the Division of Water Quality is considering sending a
recommendation for enforcement action to the Director of. the Division of Water Quality. The
recommendation concerns violations of General Statute 143-215.1 for making an outlet to the
surface water. Parkdale .America -Plant #7 has failed to properly operate the pump and haul
facility in accordance with permit WQ0021478 issued December 19, 2002.
On January 14, 2003, the Division of Water Quality observed a discharge from the pump
and haul facility for Parkdale America -Plant #7 to the Second Broad River. At the time of
Division of Water Quality observation neither the visual or audible alarm was operating.
Parkdale America on site staff could not determine if the facility had been pumped on January
14th or not.
Asheville Regional Office, 59 Woodfin Place , Asheville, North Carolina 28801 Phone: [phone] Fax: [phone]
An Equal Opportup ity/Affirmative Action Employer— 50% Recycled\110% Post Consumer Paper

Mr. Ferguson
January 16, 2003
Page two
If you have an explanation for these violations that you wish
writing. to me within ten (10) days following receipt of this Notic
reviewed and if -an enforcement action is -still deemed appropric-
forwarded to the Director with the enforcement package for his con.,
If you have any questions concerning this matter, please
828-251-6208.
Sincerely,
Forrest R. Westall
Water Quality Regional
xc: Non -Point Compliance/Enforcement Unit
Rutherford County Health Dept.
Asheville Regional Office, 59 Woodfin Place, Asheville, North Carolina 28801 Phone:
resent, please respond in
Your explanation will be
your explanation will be
ration.
Mr. Roger Edwards at
1-6208 Fax: [phone]
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State of North Carolina
Department of Envirorii
and Natural Resources
Asheville Regional Office
Michael F. Easley, Governor
William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
Division of Water Quality
I
t
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
WATER QUALITY SECTION
February 11, 2003
N
MEMORANDUM
TO: Kent Wiggins, Acting Supervisor
Non -Point SourcegUnit
THROUGH: Forrest R. Westall!
Water Quality; Region s r
FROM: Roger C. Edwards
Wastewater Consultant
SUBJECT: Parkdale America
Plant # 7
Caroleen, North Carolina
Introduction:
Parkdale America -Plant #7 was issued pump and'haul permit, WQ0021478, on December 19, 2002. This
pump and haul permit was to allow the textile plant to begin production while making application for a
NPDES Permit to serve the textile plant. This textile plant had previously held a NPDES Permit when
under ownership of Galey & Lord, Inc.
Report:
On January 14, 2003, at 2:30 PM, a large amount of standing water was observed around the pump. and
haul area for Parkdale America'Plant #7 while traveling down US Highway 221-Alt. 'I stopped at the
Office of Parkdale America -Plant #7 and requested to visit the pump and haul area. Plant staff
accompanied me to the area. The pump and haul tank was overflowing to the Second Broad River.
Asheville Regional Office, 59 Woodfin!Place, Asheville, North Carolina 28801 Phone: [phone] Fax: [phone]
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Page two
February 11, 3003
The audible and visual alarms were not operating at the time of this vi
requested to see Mr. George Cole, plant manager and notified him of my
be stopped immediately, by pumping from the holding tank. Mr. Cole
the first load had been removed and the overflow stopped. Mr. Cole in
out completely and the hauler would visit the site early AM January 15,
Conclusion:
The overflow was avoidable. There was no one at the site that new if the
the overflow. Neither, the visual nor audible alarms were operating. The
the Pump and Haul Permit.
Recommendation:
Parkdale America should be assessed a civil penalty for the unpermitted
the State and for failure to operate and maintain the pump and haul facili-
keeping requirements of the permit issued December 19, 2002
Asheville Regional Office, 59 Woodfin Place, Asheville, North Carolina 28801 Phone:
I went back to the office and
ngs. I requested the overflow
i me at 3:35 PM to notify me
ed the tank would be pumped
.-ik had been pumped the day of
were no records as required by
charge to the surface water of
Failure to comply with record
1-6208 Fax: [phone]
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• I
STATE OF NORTH CAROLINA NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
COUNTY OF RUTHERFORD
File No. DV
IN THE MATTER OF
PARKDALE AMERICA
PLANT NUMBER 7
FINDINGS AND DECISION
FOR MAKING AN OUTLET TO THE ) AND ASSESSMENT OF
WATERS OF THE STATE OF ) CIVIL PENALTIES
NORTH CAROLINA )
WITHOUT A PERMIT )
Acting pursuant to North Carolina General Statute (G.S.) 143-215.6A, I,
Alan W. Klimek, P.,E., Director of the Division of Water Quality (DWQ),
make the following:
I. FINDINGS OF FACT:
A.. Parkdale America is a legal corporation organized and existing
under the lawslof the State of North Carolina.
B. Parkdale America Plant ## 7 operates a textile plant at Caroleen,
North Carolina.
C. Park'dale America was issued WQ Permit No. NCO021478 on December
19, 2002, effective December 19, 2002, with an expiration date of
June 17, 2003.
D. On January 14, 2003,
DWQ staff observed a discharge of wastewater
by Parkdale America Plant ## 7 from pump and haul tankage to Second
Broad River which are Class C Waters,
E. Parkdale America
has
no valid permit for the above described
discharge.
F. Said permit contains
the following relevant reporting requirements
at Part 21.;
The permitteelshall
report by telephone to either
the Central
Office
or the appropriate regional
office of the
Division
as.soon as possible, but in
no case more than
24 hours or on the next working
day following
the occurrence or first knowledge of
59 Woodfin Place, Asheville North Carolina
28801
Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action
Employer
50% recycled/10% post -consumer paper

II.
the occurrence of any failure of a pumpin
sewer line, or treatment facility resultir
pass directly to receiving waters without
of all or any portion of the influen-
station or facility.
station.,
in a by-
reatment
to such
G. On January 14, 2003, Parkdale America Plant # 7 had a discharge of
wastewater from pump and haul tankage. Di 'sion of Water Quality
discovered the bypass.
H.
I
0
1
HISTORY-Parkdale America Plant # 7 has 5t had violations for
their pump & haul permit prior to this occ4rence.
The cost to the State of the enforcement p
totaled $100.00
CONCLUSIONS OF LAW:
Parkdale America is a "person" within the
215.6A pursuant to G.S. 143-212(4).
ures in this matter
aning of G.S.143-
Second Broad River constitutes waters of the State within the
meaning of G.S. 143-215.1(a)(1) pursuant ? G.S. 143-212(6).
C. The above -cited discharge constituted mak:
of the State for purposes of G.S. 143-21
permit is required by G.S. 143-215.1.
D. WQ Permit No. NCO021478 is required by G
E. By reporting as described above, Parkdal
reporting requirements of WQ Permit No. N,
F. Parkdale America may be assessed civil pe
pursuant to G.S. 143-215.6A(a)(2), which
penalty of not more than ten thousand doll
assessed against a person who is required
or to secure a permit required by G.S. 14
g an outlet to waters
1 (a) (1) , for which a
143-215.1.
America violated the
021478.
ilties in this matter
rovides that a civil
per violation may be
it fails to apply for
Z15.1.
G. The State's enforcement costs in this m tter may be assessed
against Parkdale America pursuant to G.S. 3-215.3(a)(9)and G.S.
14313-282-.1 (b) (8) .
59 Woodfn Place, Asheville North Carolina 28801 Telephone [phone] • , FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post-ci isumer paper

H. The Director,,Division of Water Quality, pursuant to delegation
provided for by G.S. 143-215.6A(h), has the authority to assess
civil penalties in this matter.
Based upon the above Findings of Fact and Conclusions of Law, I make
the following:
i
III. DECISION:
Accordingly, Parkdale America -Plant # 7 is hereby assessed a civil
penalty of:
$ for making an outlet to the waters of the
State on January 14, 2003 without a permit
as required by G.S. 143-215.1.
$ for failure to report a bypass within 24
hours as required by WQ Permit No.
i NC0021478, for the discharge which occurred
on or about January 14, 2003.
$ f TOTAL CIVIL PENALTY
$ •100.00 Enforcement costs
I
TOTAL AMOUNT DUE
As required by G.S..143-215.6A(c), in determining the amount of the
penalty I have considered the factors listed in
G.S.143B-282.1(b), which are:
(1) The degree andlextent of harm to the natural resources of the
State, to the public health, or to private property resulting
from the violation;
(2). The duration and gravity of the violation;
(3) The effect on ground or surface water quantity or quality or
on air quality;
I
59 Woodfin Place, Asheville North Carolina 28801 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action! Employer 50% recycled/10% post -consumer paper

(4) The cost of rectifying the damage;
(5) The amount of money saved by non-compli
(6) Whether the violation was committed willf
intentionally;
(7) The prior record of the violator in com
comply with programs over which the Envi
Commission has regulatory authority; and
(8) The cost to the State of the enforcement Tt
(Date)
Ily or
or failing to
tal Management
cedures.
Alan W. Klimek, P.E., Di ector
ualit Division of Water Q4
59 Woodfin Place, Asheville North Carolina 28801 Telephone [phone]> I FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycledf post ,nsumer paper

CERTIFICATION PAGE
I certify that the information in this report is true_ to the
best of my knowledge. All violations of self -monitoring data
have been verified1by hard copy review of the monthly reports
(if applicable) and the appropriate permit (if applicable).
signatuje of Principal Investigator(s):
' I
DATE:
59 Woodfin Place, Asheville North Carolina 28801
An Equal Opportunity Affirmative Action Employer
Telephone [phone] FAX [phone]
50% recycled/10% post -consumer paper

• i
State, of North Carolina
Department of Environm
and Natural Resources
Asheville Regional Office
Michael F. Easley, Governor;
William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
Division of Water Quality
I
IT 4 0
NCDE 'R,
NORTH CAROLINA DEPARTMENT OF ,
ENVIRONMENT AND NATURAL RESOURCES
WATER QUALITTSECTION
January 16, 2003
i
Mr. Randall Ferguson, Corporate Engineer
Parkdale America '
100'Mill Street
Lexington, North Carolina; 295
j
Subject` Notice of Violation and
Notice of. Recommendation for
Enforcement
Pump & Haul Permit Number WQ0021478
Parkdale America -Plant No. 7
Rutherford County
Dear Mr. Ferguson:
The Asheville Regional Office of the Division of Water Quality is considering sending a .
recommendation for enforcement action to the Director of the Division of Water Quality. The
recommendation concerns violations of Genera! Statute 143-215.1 for making an outlet to the
surface' water.-. Parkdale America -Plant #7 has failed to properly operate the pump and haul
facility in accordance with per
'' it WQ0021478 issued December 19, 2002.
On January 14, 2003, the Division'of Water Quality observed a discharge from the pump
and haul facility for Parkdale America -Plant #7 to 'the Second Broad River. At the time of
Division of Water Quality dbservation neither the visual or audible alarm was operating.
Parkdale America on 'site istaff could not determine if the facility had been pumped on January
14th or not.
r
Asheville Regional Office, 54 Woodfin Place, Asheville, North Carolina 28801 Phone: [phone] Fax: [phone]
An Equal Oppor 9 nity/Affirmative Action Employer— 50% Recycled\110% Post Consumer Paper

Mr. Ferguson
January 16, 2003
Page two
If you have an explanation for these violations that you wish
writing to me within ten (10) days following receipt of this Notk
reviewed and if an enforcement action is still deemed appropri
forwarded to the Director with the enforcement package for his con
If you have any questions concerning this matter, please
828-251-6208.
Sincerely,
Forrest R. Westall
Water Quality Regional S1
xc: Non -Point Compliance/Enforcement Unit
Rutherford County Health Dept.
present, please respond in
�. Your explanation will be
e, your explanation will be
lideration.
ntact Mr. Roger Edwards at
r
I
Asheville Regional Office, 59 Woodfin Place, Asheville, North Carolina 28801 Phone: i3/251-6208 Fax: [phone]
An Equal Opportunity/Affirmative Action Employer — 50%Recycled\110% P I I onsumer Paper

ostai berrice'
CERTIFIEDMAIL RECEIPT'
" / / - • '
..
ru
Ln
C3 Postage $
—a Certified Fee
43 Postmark
Return Receipt Fee Here
(Endorsement Required) rU li ((j oo) M6/v 3
•
Q Restricted Delivery Fee
p (Endorser=nt Retlnlred)
MR. RANDALL FERGUSON
C3 To at a
o ' I CORPORATE ENGINEER
-n
---------------
FReciplentPARKDALEAMERICA
lo 100 MILL STREET
---------------n,,LEXINGTON
G7
NC 27295
i Forin 3800. Feb, uary 2000
COMPLETE SECTION • • • I
.
■ Complete items 1, 2, and,3. Also complete sig t re
❑ Agent
item 4 if Restricted Delivery is desired. X
■ Print your name and address on the reverse
El
so that we can return the car to you. B. Received by (Pri ted Name) C. D
e of elivery .
■ Attach this card to the back of the maiiplece,
or on the front if space permits.
D. Is delivery address different from Item 1
❑ e
1. Article Addressed to: If YES, enter delivery address below:
❑ No
MR. RANDALL FERGUSON
CORPORATE ENGINEER
'PARKDALE AMERICA
100 MILL STREET 3. seN a Type
LEXINGTON, !NCi 27295 Certified Mail ❑ press Mail
El eturn Receipt for
Merchandise
❑ Insured Mail ❑ C.O.D.
4. Restricted Delivery? (Extra Fee)
❑ Yes
2. Article Number
(Transfer from service label)�
PS Form 3811, August 2001 Domestic Retu0 Receipt
102595.01-M-2509.

S1 t:J'IIY.'R
704-874-5000
February 5, 2003
Mr. Forrest R- Westall
Water Quality Regional Supervisor
Asheville Regional Office
59 Woodfin Place
Asheville, NC 28801
Subject: Pump & Haul Permit Number WQ0021478
Parkdale America Plant 7
Rutherford County, North Carolina
Dear Mr. Westall,
In response to your letter dated January 16, 2003 to Mr. Randall Ferguson, Corporate Engineer, Parkdale
America, regarding a violation of the pump and haul permit at our Caroleen facility on January 14, 2003, I
would like to take the opportunity to assure you that the observed discharge from the pump facility was not
intentional nor was it a result of negligence on the part of plant personnel but was a result of mechanical
and electrical failures that resulted from the then recent ice and snow storm.
I
The facility had been complletely pumped on January 13, 2003. This would normally suffice for two to
three days. Unfortunately, due to a.broken valve, we received an unordinary large amount of fresh water
from our county water system for which we did not need nor could we handle. This pure water was sent
directly to the pump facility causing an overflow and discharge of pure, unused water to the river.
Immediately, when Mr. Edwards informed us of the discharge, the pump facility was pumped and emptied.
Upon investigation, the valve was repaired, the high water alarm, which had been damaged by fallen limbs
due to ice, was repaired, andja daily visual inspection was implemented. A log"including daily inspections
and pump records was established and is available to you at any time.
Parkdale America is committed to meeting all requirements set forth by your office to operate this pump
and haul facility. Mr. Ferguson is available to answer any questions you may have regarding this matter.
He can be reached at 1-800-3,31-1844 extension 0371.
Sincerely,
Ar-45;��' -
George S. Cole
Plant Manager
Caroleen Plant 7
I
Cc: Mr. Randall Ferguson, P�arkdale America

i
4
1

`o 1 wa r�RQG i
Michael F. Easley
Governor
rWilliam G. Ross Jr., Secretary
>_ Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
June 25, 2003
Mr. George S. Cole CERTIFIED MAIL
Parkdale America RETURN RECEIPT REQUESTED
P.O. Drawer 1787
Gastonia, NC 28053
SUBJECT: Assessment of Civil Penalties
for Makingi an Outlet to
Waters of the State without a Permit R!JWf2 W
Parkdale America Plant #7 - Caroleen Facility
Rutherford ;County __J
WATER gUALITY SECTIO File No. DV 03-002 N
AQUr nl i r„-­.,.. .- --
Dear Mr. Cole:
i
This letter transmits notice) of a civil penalty assessed against Parkdale America Caroleen Plant 7
in the amount of $5,200.00 which includes $200.00 in investigative costs. Attached is a copy of
the assessment document explaining this penalty.
This action was taken under the authority vested in me by delegation provided by the Secretary
of the Department of Environment and Natural Resources and the Director of the Division of
Water Quality. Any continuing violation(s) may be the subject of a new enforcement action,
including an additional penalty.
Within thirty days of receipt of this notice, you must do one of the following three items:
1. Submit payment of the penalty:
Payment should) be made to the order of the Department of Environment
and Natural Resources. Payment of the penalty will not foreclose further
enforcement action for any continuing or new violation(s). Do not include
the attached waiver form if making payment.
Please send payment to the attention of:
Mr. Steve Lewis
DWQ
1617,Mai1 Service Center
Raleilgh, North Carolina 27699-1617r
j WDEN
Customer Service: Mailing Address: Telephone [phone] Location:
1-877-623-6748 1617 Mail,Service Center Fax [phone] N. Salisbury St.
Raleigh, North Carolina 27699-1617 State Courier #52-01-01 Raleigh, NC 27699-1617
An Equal Opportunity/Affirmative Action Employer
50% recycled/ 10% post -consumer paper
http✓/h2o. enrstate.nc. us

2. Submit a
detailed i
A request for i
of the amount
accuracy of an
remission requ
must be accorr
stipulation that
return to this o
believe establi
(a) one -or
were v
(b) the vic
the vic
(c) the vic
(d) the vic
(e) payme
Please submit
Mr.
DW
1617
3. Submit a
request for remission or mitigation including a
ion for such request:
nission or mitigation is limited to consideration of the reasonableness
the penalty and is not the proper procedure for contesting the
of the statements contained in the assessment letter. Because a
;t forecloses the option of an administrative hearing, such a request
anied by a waiver of your right to an administrative hearing and a
here are no factual or legal issues in dispute. You must execute and
ice the attached waiver form and a detailed statement which you
ies whether:
of the civil penalty assessment factors in G.S. 143B-282. 1 (b)
fully applied to the detriment of the petitioner;
promptly abated continuing environmental damage resulting from
lion was inadvertent or a result of an accident;
`or had been assessed civil penalties for any previous violations;
of the civil penalty will prevent payment for the remaining necessary
actions.
information to the attention of:
Lewis
Mail Service Center
ah, North Carolina 27699-1617
request for an administrative hearing:
If you wish to contest any portion of the civil penalty assessment, you must request an
administrative hearing. This request must be in the form of a written petition to the
Office of Administrative Hearings and must conform to Chapter 150B of the North
Carolina Gener4l Statutes. You must file your original petition with the:
Office of Administrative Hearings
6714 Mail Service Center
Raleigh, North Carolina 27699-6714

AND
Mail or hand -deliver a copy of the petition to:
Mr.;Dan Oakley
NCDENR
Office of General Counsel
1601 Mail Service Center
Raleigh, NC 27699-1601
Failure to exercise one of the options above within thirty days, as evidenced by a date stamp (not
a postmark) indicating when we received your response, will result in this matter being referred
to the Attorney General's Office with a request to initiate a civil action to collect the penalty.
Please be advised that additional assessments may be levied for future violations which occur
after the review period of this assessment.
If you have any questions, please contact Mr. Steve Lewis at [phone], 'ext. 539 or Ms.
Linda Fitzpatrick at [phone], ext. 526.
I
Sincerely,
Jeffrey O. Poupart, Supervisor
Non -Discharge Compliance and Enforcement Unit
JOP/scl .
ATTACHMENTS
cc: Forrest Westall, Asheville Regional Supervisor w/ attachments
=-ai, AROwattachmentsRge d
File # DV 03-002 w/ attachments
Central Files w/ attachments
Public Information Officer w/ attachments

i
STATE OF NORTH CAROLINA
COUNTY OF RUTHERFORD
IN THE MATTER OF ASSESSMENT
OF CIVIL PENALTIES AGAINST
PARKDALE AMERICA. L.L.C.
ENVIRONMENTAL MANAGEMENT
COMMISSION
WAIVER OF RIGHT TO AN
ADMINISTRATIVE HEARING AND
STIPULATION OF FACTS
FILE NO. DV 03-002
Having been assessed civil penalties totaling $5,200.00 for
violation(s) as set forth in the assessment document of the Director of the Division of Water Quality
dated June 24, 200J , the undersigned, desiring to seek remission of the civil
penalties, does hereby waivelthe right to an administrative hearing in the above -stated matter and
does stipulate that the facts are as alleged in the assessment document.
The undersigned further understands that all evidence presented in support of remission of
this civil penalty must be, submitted to the Director of the Division of Water Quality within thirty
(30) days of receipt of the civil penalty assessment. No new evidence in support of a remission
request will be allowed after thirty (30) days from the receipt of the civil penalty assessment
This the
day of
rA11177�IC�C�
TELEPHONE
SIGNATURE

STATE OF NORTH CAROLINA
COUNTY OF RUTHERFORD
IN THE MATTER OF )
PARKDALE AMERICA, L.L.C. )
FOR MAKING AN OUTLET TO THE )
WATERS OF THE STATE OF )
NORTH CAROLINA )
WITHOUT A PERMIT ; )
AND VIOLATION OF )
PERMIT NUMBER WQ0021478 )
NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND
NATURAL RESOURCES
FILE NO. DV 03-002
FINDINGS AND DECISION
AND ASSESSMENT OF
CIVIL PENALTIES
Acting pursuant to delegation provided by the Secretary of the Department of
Environment and Natural Resources and the Director of the Division of Water Quality, I, Jeffrey
O. Poupart, Supervisor of the Non -Discharge Compliance and Enforcement Unit of the Division
of Water Quality (DWQ), make the following:
I. FINDINGS OF FACT:
i
A. Parkdale America, L.L.C. (Parkdale America) is a limited liability corporation
organized and existing under the laws of the State of North Carolina.
B. Parkdale America owns and operates Parkdale America Plant #7 (the Caroleen
facility), a textile plant located in Rutherford County.
C. Parkdale America was issued Permit Number WQ0021478 for Parkdale America
Caroleen Plant #7 on December 19, 2002, effective December 19, 2002, with an
expiration date of Jude 17, 2003. This permit is for the operation of the collection
system and septic tank at the facility and does not allow the discharge of waste to
waters of the State.
D. On January 114, 2003, DWQ staff observed a discharge of wastewater at the
Parkdale America Caroleen Plant #7 from the septic tank to Second Broad River,
which are Class WS-IV waters of the State within the Broad River Basin.
E. Parkdale ,America had no valid permit for the above -described activity.

F. Condition 21 of Permit Number WQ0021478 contains the following relevant
reporting requirements.
"The Permittee shall report by telephone to the Asheville Regional Office, at
telephone number 828-251-6208, as soon as possible, but in no case more than 24
hours or on' the next working day following the occurrence or first knowledge of
the occurrence of any of the following:
b) Any failure of a pumping station, sewer line, etc. resulting in a by-pass directly
to receiving' waters without treatment of all or any portion of the influent to such
station or facility."
I
G. The Asheville Regional Office did not receive notice of the bypass at the Caroleen
facility.
H. The cost to the State of the enforcement procedures in this matter totaled $200.00.
i
Based upon the -ab I e Findings of Fact, I make the following:
II. CONCLUSIONS OF LAW:
A. Parkdale America is a "person" within the meaning of G.S. 143-215.6A pursuant
to G.S. 143-212(4).
I
B. The Second Broad River constitutes waters of the State within the meaning of
G.S. 143-215.1 pursuant to G.S. 143-212(6).
C. The above -cited discharge constituted making an outlet to waters of the State for
purposes of:G.S. 143-215.1(a)(1), for which a permit is required by G.S. 143-
215.1.
D. Parkdale' America may be assessed civil penalties in this matter pursuant to G.S.
143-215,6A(a)(2), which provides that a civil penalty of not more than twenty-
five thousand dollars,($25,000.00) per violation may be assessed against a person
who is requi� ed but fails to apply for or to secure a permit required by G.S. 143-
215.1.
i
E. A permit to construct or operate any sewer system, treatment works, or disposal
system is required by G.S. 143-215.1.
F. The above -cited failure to report the bypass violated Condition 21 of Permit
Number WQ,0021478.

G. Parkdale America may be assessed civil penalties in this matter pursuant to G.S.
143-215.6A(a)(2), which provides that a civil penalty of not more than twenty-
five thousand dollars ($25,000.00) per violation may be assessed against a person
who fails to act in accordance with the terms, conditions, or requirements of a
permit required by G.S. 143-215.1.
H. The State's. enforcement costs in this matter may be assessed against Parkdale
America pursuant to G.S. 143-215.3(a)(9) and G.S. 143B-282. 1 (b)(8).
I. The Supervisor of the Non -Discharge Compliance and Enforcement Unit,
Division of!Water Quality, pursuant to delegation provided by the Secretary of the
Department of Environment and Natural Resources and the Director of the
Division of;Water Quality, has the authority to assess civil penalties in this matter.
I
Based upon the above Findings of Fact and Conclusions of Law, I make the following:
i
DECISION:
Accordingly, Parkdale America is hereby assessed a civil penalty of:
$ for making an outlet to the waters of the State without a
permit as required by G.S. 143-215.1.
i
$ O OLD for violating Condition 21 of Permit Number WQ0021478
by failing to report the bypass
I
$ 200.00 Enforcement costs
$ S, 200. 00 TOTAL AMOUNT DUE
i
As required by G.S j 143-215.6A(c), in determining the amount of the penalty I have
considered the factors listed in G.S.143B-282.I(b), which are:
(1) The de&ee and extent of harm to the natural resources of the State, to the public
health, or to1private property resulting from the violation;
(2) The duration and gravity of the violation;
(3) The effect on ground or surface water quantity or quality or on air quality;
(4) The cost of rectifying the damage;
(5) The amount'& money saved by noncompliance;
(6) Whether the violation was committed willfully or intentionally;

(7) The prior record of the violator in complying or failing to comply with programs
over which the Environmental Management Commission has regulatory authority;
(8) The cost tolthe State of the enforcement procedures.
i
I
2_74 vine 2c?73
(Date)
rey O. Poupart, Supervisor
Non -Discharge Compliance and Enforcement Unit
Division of Water Quality

Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
fl
August 4, 2005
Randall Ferguson
Parkdale America
100 Mill St
Lexington, NC 27295
SUBJECT Payment Acknowledgment
Civil Penalty Assessment
Plant 7
Permit Number: NCO087696
Case Number: LV-2003-0630, LM-2003-0335
Rutherford County
Dear Mr. Ferguson:
Alan W. Klimek, P.E. Director
Division of Water Quality
This letter is to acknowledge receipt of check number 136220 in the amount of $750.00 received
from you dated August 2, 2005. This payment satisfies in full the above civil assessment levied
against the subject facility, and this case has been closed. Payment of this penalty in no way
precludes future action by this!Division for additional violations of the applicable Statutes,
Regulations, or Permits. - j
If you have any questions, please call Bob Guerra at 919-733-5083 Ext. 539.
Sincerely,
Frances Candelaria
cc: yEnforcement File #: LV-2003-0630, LM-2003-0335
'IDWQ-Asheville=Regioril 1 Office Sup_ervisor�
Central Files
I
I
1617 Mail Service Center
Raleigh, NC 27699-1617
l
[phone]
Customer Service
1 800 623-7748
Nolr hCaroflna
Aaiirra!!J

North Carolina Department of Environment and Natural
Division of Water Quality
Michael F. Easley, Governor `
December 23, 2004
Mr. Lee Thomas
Parkdale America
P. O. Drawer 1787
Gastonia, NC 28053
Subject: Rescission of NPDES Permit
Permit Number NCO087696
Parkdale America — Plant #7
Rutherford County
I
Dear Mr. Thomas:
Resources
William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
FD
c E � V E D
EC 2 9 2004
ER QUALITY SECTION
ILLE REGIONAL OFFICE
Reference is made to your request for rescission of the subject NPDES permit. Staff of the
Asheville Regional Office have confirmed that this permit is no longer required. Therefore, in
accordance with your request, NPDES permit NCO0876961 is rescinded, effective immediately.
i
If in the future you wish to discharge wastewater to the State's surface waters, you must first
apply for and receive a new NPDES permit. Operating a facility without a valid NPDES permit
will subject the responsible party to a civil penalty of up to $25,000 per day. Additionally, if
the facility is in the process of being sold, you will be performing a public service if you would
inform the new or prospecti i e owners of their potential need for NPDES permit coverage.
If you have questions about this matter, please contact Bob Sledge at [phone], extension
547 or the Surface Water Protection staff in our Asheville Regional Office at [phone].
,1
Sincerely,
Alan W. Klimek, P.E.
cc: Asheville-Regional-Oj
NPDES West Unit w/
Central Files - w/attachments
Fran McPherson, DWQ Budget Office
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
512 N. Salisbury St., Raleigh, North Carolina 27604
Phone: [phone] / FAX [phone] / Internet:: h2o.enr.state.nc.us
An Equal Opportunity/Affirmative Action Employer — j 0% Recycled/10% Post Consumer Paper
i
NorthCarohna
Natuloallff

imap://bob
wq. d enr. ncmail. net @ cros . n
Subject: Parkdale America Plant #7 NC0087696 ,
From: Roger Edwards <[e-mail]>
Date: Tue, 30 Nov 2004 08:42:18 -0500
To: Bob Sledge <[e-mail]>
Bob,
I apologize for the.delay in responding to the request foi
Please, proceed with the rescission of this permit, the fE
closed with no discharge to the surface waters.
Thanks , -
R. Edwards
Roger Edwards - [e-mail]
North Carolina Dept. of Environment and Natural Resources
Asheville Regional Office
Division of Water Quality - Water Quality Section
2090 U.S. 70 Highway
Swannanoa, NC 28778
Tel: [phone]
Fax: [phone]
Roger Edwards <Roger.Edwards @ ncmail.net>
NC DENR - Asheville Regional Office
Division of Water Quality - Water Quality Section
-escission.
Llity is
1 of 1 111 12/2/2004 10:33 AM

i
I
August 23, 2004
2 5 2004
JJI
F'JIHT SOURCE 6?ri„CH
I
Ms_ Vanessa Manuel
North Carolina Division of Water Quality
1617 Mail Service Center
Raleigh, NC 27699-16117
Ms. Manuel, - {
I
I am requesting rescission of our NPDES permit for the Parkdale America Plant #7
located in Rutherford County.
We announced to our employees last November, 2003 that'the plant would be closing and
our last day of operation was January 31, 2004. We spent most of the spring getting our
machinery moved out and passed the keys over to Galey & Lord on May 31, 2004.
I understand that Gale , & Lord has recently sold the building and property.
i
If I can be of further assistance, please contact me at 800-331-1844 Ext. 5009.
Lee Thomas
Executive Vice President
Parkdale

North Carolina Department of Environment and N
Division of Water Quality
Michael F. Easley, Governor
Surface Water Protection
July 28, 2004
Mr. Randall Ferguson
Parkdale America, LLC
100 Mill Street
Lexington, North Carolina 27295
Subject: NPDES Per
Parkdale America P
Rutherford County
Dear Mr. Ferguson:
The last monthly discharge monitoring report received for 9
March 2004. This monitoring report indicated the manufacturing fe
March 4, 2004. A monthly discharge monitoring report must be file
wastewater treatment facility receives flow and the NPDES Permit
the monthly discharge monitoring report can result is a civil assess
do not wish to file this monthly discharge monitoring report you car
be rescinded or that your NPDES Permit be placed on an inactive �
permit be in active the annual administrative and monitoring fee mi
the term of the permit. Rescission of your NPDES permit can be rl
request to Ms: Vanessa Manuel, North. Carolina Division of Water
Center, Raleigh, North Carolina 27699-1617.
If you or your staff has questions, feel free to contact me
Sincerely,
,E) e ,
-op
Roger C. Ec
Wastewater
CC: Vanessa Manuel, Point Source Compliance/Enforcement
Asheville Regional Office
2090 U.S. Highway 70, Swannanoa, North Carolina 28778
Phone: [phone] / FAX: [phone]/ Internet: h2o.enr.state.nc.us
An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper
ral-Resources
William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
Number NC008769e
#7 eel
above subject facility was
lity ceased operation on
each month as long as the
active. Failure to submit
ant by the Division. If you
aquest the NPDES Permit
atus. If you request the
t be paid each year during
ide-by sending a written
iality, 1617 Mail Service
Itant
NorthCarolina
;Vatwrally

Parkdale America Plant #7 NCO087696
Subject: Parkdale A,
Date: Tue, 30 Nov
From: Roger Edwa
Organization: NC DENR -
To: Bob Sledge
Bob,
I apologize for the dela
Please, proceed with the
closed with no discharge
Thanks,
R. Edwards
rica Plant 97 NCO087696
104 08:42:18 -0500
<[e-mail]>
,heville Regional Office
ob. [e-mail]>
in responding to the request for rescission.
escission of this permit, the facility is
o the surface waters.
Roger Edwards - [e-mail]
North Carolina Dept. of Environment and Natural Resources
Asheville Regional Office
Division of Water Quality - Water Quality Section
2090 U.S. 70 Highway
Swannanoa, NC 28778
Tel: [phone]
Fax: [phone]
Roger Edwards <Ro eg r.Edw
NC DENR - Asheville Regional O
Division of Water Quality - Water
Section
1 of 1 1 11/30/2004 8:42 AM

Lee Thomas
Parkdale America
PO Drawer 1787
Gastonia, North Carolina 2805
Subj
Dear Mr. Thomas:
This is to acknowledge
NPDES permit number NCC
January 2004.
By copy of this letter, I
permit is no longer needed.
regarding the status of your:
If you have questions
Cc:
Michael F. Easley
Governor
William G. Ross, Jr., Secretary
North Carolina Department of Environment and Natural Resources
October 8, 2004
Alan W. Klimek, P.E., Director
Division of Water Quality
-QCT 13 2�004
r; • (__.WATER QUA SECTION
':''ASHEVILLE REGIONA:&FIC
Rescission of NPDES Permit
Parkdale America — Plant #7
NPDES Permit Number NCO087696
Rutherford County
pt of your permit rescission request received on August 25, 2004, for
,96. Your request indicated that operation ceased and the plant closed in
requesting confirmation from our Asheville Regional Office that this
-r verification by the regional office, the Division will contact you
your request, please contact Bob Sledge at [phone], ext. 547.
Sincerely,
e-l-u
Vanessa E. Manuel
Eastern NPDES Program
NorthCarohna
Naturally
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 [phone] Customer Service
1 1 800 623-7748

Total Cases: 2
Total Penalties:
Permit Enforcement History
Permit: NCO087696 Facility: Plant 7 Owner: P,.arkdaleAmdffc--a'7-
Region: Asheville County: Rutherford
Penalty Remission Enforcement Collection Has
Assessment Penalty Enforcement Request Conference EMC Hearing Memo Sent Payment
Case Number Approved Amount Costs Damages Received Held Hold to AGO Total -Paid Balance bui� s Plan Case Closed
LV-2003-0630 10/15/03 $250.00 $100.00 3501OU'
No
I tz"
LM-2003-0335 11/03/03 $300.00 $100.00 400.00 a No
$550.00 $200.00
$750.00
.00 00
Total Penalties after remission(s): $750.60

i
P
28053
I
August 23, 2004
AN 2004
taATER QUALITY I
°UILaT SO URTE ER'-�,•
i;i'+;IF 1. it
I
Ms. Vanessa Manuel
North Carolina Division of Water Quality
1617 Mail Service Center
Raleigh, NC 27699-1617
i
Ms. Manuel,
i
I am requesting rescission of our NPDES permit for the Parkdale America Plant #7
located in Rutherford County.
We announced to our employees last November,2003 that the plant -would be closing and
our last day of operation was January 31, 2004. We spent most of the spring getting our
machinery moved out and passed the keys over to Galey & Lord on May 31, 2004.
I understand that Galeyj & Lord has recently sold the building and property.
If I can be of further assistance, please contact me at 800-331-1844 Ext. 5009.
Lee Thomas j
Executive Vice President
Parkdale
i

North Carolina Department of Environment and
Division of Water Quality
Michael F. Easley, Governor
Surface Water Protection
July 28, 2004
Mr. Randall Ferguson
Parkdale America, LLC
100 Mill Street
Lexington, North Carolina 27295
Subject: NPDES PE
Parkdale America I
Rutherford County
Dear Mr. Ferguson:
The last monthly discharge monitoring report received for 1
March 2004. This monitoring report indicated the manufacturing f
March 4, 2004. A monthly discharge monitoring report must be fil
wastewater treatment facility receives flow and the NPDES Permi
the monthly discharge monitoring report can result is a civil asses,
do not wish to file this monthly discharge monitoring report you ca
be rescinded or that your NPDES Permit be placed on an inactive
permit be in active the annual administrative and monitoring fee rr
the term of the permit. Rescission -of your NPDES permitrcan be
request to Ms. Vanessa -Manuel,. -North Carolina Division of Water
Center, Raleigh, North Carolina 27699-1617.
If you or your staff has questions, feel free to contact me
Sincerely,
TL
Roger C. Ec
Wastewater
CC: Vanessa Manuel, Point Source Compliance/Enforcement
Asheville Regional Office
2090 U.S. Highway 70, Swannanoa, North Carolina 28778
Phone: [phone] / FAX: [phone]/ Intemet: h2o.enr.state.nc.us
An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper
ral Resources
William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
Number NC0087697'
#7 LIP,
above subject facility was
ity ceased operation on
each month as long as the
active. Failure to submit
Bnt by the Division. If you
:quest the NPDES Permit
itus. If you request the
be paid each year during
ide by sendinga written
iality,.1617 Mail Service
-Me
ultant
Nne
orthCarolina
Aaturally

LAMES & JAMES ENVIRONMENTAL. MANAGEMENT
PO BOX 1354, MOUNTAIN HOME, NC 28758
OFFICE: [phone] FAX: [phone]
PERFORMANCE ANNUAL REPORT
I. General Information
Facility/System Name Parkdale America Plant #7
Responsible Entity: J Randall Ferguson
Person in Charge/Contact: Randall Ferguson
:I -
Applicable Permit(s):'; NCO087696 -
Discharges 001 - 002
Description of Collection System or Treatment Process:
_Parkdale America, LLC is a 18,000 gallon system consisting of a septic tank, dosing
bells, surface sand'fiiter, chlorine, and dechlorination tanks.
II. Performance
.Text Summary of System Performance for Calendar Year 2003
This system is very easy to operate as long as one maintains the condition of the
sand. James & James began operation of this facility in June, 2003.
List (by Month) any, violations of permit conditions or other environmental
regulations. Monthly;lists should include discussion of any environmental impacts,'''
and corrective measures taken to address violations. Attach additional sheets if needed.
_June flow violations monthly average 0.0067 MGD; July flow violations monthly average 0.0029 MGD• November -6 fecal >600

James & James. Eny. Mgt
!
S sy' tem: Permit #:
Parkdale America Plant #7 NC0087696
111. Natification: !
A copy of this reporthas been sent to the Owner with directions to give notification ,
of the availability of thls report to each of their users. A certified statement will be
sent to the State when this issue has been rectified.
1V. Certification
I certify under penalty, of law that this report is complete and accurate to the best
of my knowledge.: 'I further certify that this report has been made available to the
users or customers of the named system and that those users have been notified
of its availability. (please see below)
I certify that this report has been given to the Owner of this Entity with explicit
directions to make the user aware of the availability of this report and the
location with which a copy can be either viewed or received. James & James
Envirdnmentai cannot: certify that the latter has been completed and will enclose
a letter of certification) to be mailed to the State of North Carolina on behalf of this
Entity along with all pertinent information regarding this system for the conclusion
.of this requirement..
Juanita James/ James A James Environmental Management, Inc. 416/04
Responsible Person Date
Title
Fnfifv !

F I- L
NCDENR.
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
Surface Water Protection
` July 28, 2004
Mr. Randall Ferguson
Parkdale America, LLC
100 Mill Street
Lexington, North Carolina 27295
Dear Mr. Ferguson:
William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
'Subject: NPDES Permit Number NCO087697
Parkdale America Plant #7
Rutherford County
The last monthlydischarge monitoring'report received for the above subject facility was
March 2004. This monitoring report indicated the manufacturing facility ceased operation on
March 4, 2004. A monthly discharge monitoring report must be filed each month as long as the
wastewater treatment facility receives flow and the .NPDES Permit is active. Failure to submit
the monthly discharge monitoring report can result is a civil assessment by the Division. If -you
do not wish to file this monthly discharge monitoring report you can request the NPDES Permit
be rescinded or that your. NPDES Permit be placed on an inactive status. If you request the
permit be in active the annual administrative and monitoring fee must be paid each year during
the term of the permit. Rescission of -your NPDES permit can be made by sending a written
request to Ms. Vanessa Manuel, North Carolina Division of Water Quality, 1617 Mail Service
Center, Raleigh, North Carolina 27699-1617.
If you or your staff has questions, feel free to contact me at 828-296-4500.
. i
CC: Vanessa Manuel,:,
Sincerely,
ore
Roger C. Edwards
Wastewater Consultant
Source Compliance/Enforcement Unit
Asheville Regional Office
2090 U.S. Highway 70, Swannanoa,.North Carolina 28778
Phone: [phone]/ FAX: [phone]/ lnternet:� h2o.enr:state,nc.us
An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper
NorthCarolina
Natzmally

�,�J/q% Michael F. Easley, Governor
'9 ` William G. Ross Jr., Secretary
\0� North Carolina Department of Environment and Natural Resources
rAlan W. Klimek, P. E. Director
--1 i Division of Water Quality
(Q + Coleen H. Sullins, Deputy Director
Division of Water Quality
Asheville Regional Office
: WATER-QUALITYSECTION
October 15, 2003
CERTIFIED MAIL
RETURN RECEIPIREQUESTED
Mr. Randall Ferguson
Parkdale America
100 Mill Street
Lexington, North Carolina 27295
SUBJECT: Notice of Violation and Assessment
of Civil Penalty for Violations -of N.C.
General Statute' 143-215.1(a)(6)
and NPDES Permit N00087696
Parkdale America Plant 7
'Case No. LV 2003-0630
Rutherford County
-
- Dear Mr. Ferguson: .
i
This letter transmits a Notice of Violation and assessment of civil penalty in the amount of
$3.50.00 ($350.00 civil penalty + $100.00 enforcement costs) against the Parkdale American.
This assessment is based upon the following facts: a review has been conducted of the
p 9
discharge monitoring report (DMR) submitted by Parkdale America for the month of June, 2003. This
review has shown the subject facility.to be in violation of the.discharge limitations and/or monitoring
requirementsfoundin NPDES Permit NC0087696. The violations which occurred in June 2003, are
summarized in Attachment A�to this letter.
Based upon'the abovelfacts, I conclude as a matter of law that Parkdale America violated the
terms, conditions or requirements of NPDES Permit NCO087696 and N.C.G.S. 143=215.1(a)(6) in
the manner and extent shownIin Attachment A. A civil penalty of not more than twenty-five.thousand
dollars ($25,000.00), in accordance with the maximums established by N.C.G.S. 143-21.5.6A(a)(2),
may be assessed against; a person who violates the terms, conditions or requirements of a permit"
required by N.C.G.S. 143=215.1(a).

Based upon the above findings of fact and conclusions f law, and in accordance -with.
authority provided by the Secretary of the Department of Environ ent and Natural Resources and
the Director of the Division of Water Quality, I, Forrest R. Westall, I � ision of Water Quality Regional
Supervisor for the Asheville Region, hereby make the following cii II penalty assessment against:
$ 250.00 For 1 of the 1
and NPDES Permit No.
into the waters of the
Monthly Average limit fi
$ 250.00 TOTAL CIVIL PENAL
$ 100.00 Enforcement costs.
$ 350.00 TOTAL AMOUNT DUE
ations of G.S. 143-215.1(a)(6)
0087696, by discharging waste
ate in violation of the Permit

Pursuant to:.G.S. ,143
into account the Findings of F
282.1(b), which are:
.(1) The degree and
health, or to private p�c
(2) The duration an,
(3) The effect -.on, gr
(4) The cost of; re
(5) The amount of r
. - .(6) . Whether the viol
15.6A(c), in .determining the,amount of the penalty I-havetaken,
act and Conclusions. of Law and the factors set forth at G.S. 143B-
extent of harm to the natural resources of the State, to the public
perty resulting from the violation;
gravity of the violation;
and or surface water quantity or quality or on air quality;
the damage;
coney saved- by non-compliance;
ation was committed willfully or intentionally;
(7) The prior record of the -violator- in complying or failing to comply with programs over
which the Environmental Management Commission has regulatory authority; and
(8) The. cost to ;the State of the enforcement procedures.
Within thirty days of receipt lof this" notice, you must do one of the following:
1. Submit payment of.the penalty:
i
Payment should be made directly to the order of the Department of Environment and Natural
Resources (do not- include waiver. form). Payment of- the penalty will not foreclose further
enforcement action for any continuing or new violation(s). Please submit payment t6the attention
of:
i -
Point Source Compliance/Enforcement Unit
Division of Water Quality
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
OR
2. Submit a written request
Please be aware that a rec
below as they may relate to
Requesting remission is n;ot th
the accuracy of any of the fae
Because a remission request �f
be accompanied by a waiveer of
that no factual or legal issues a
you believe the civil penalty s!k
for remission including a detailed justification for such request:
west for remission is limited to consideration of the five factors listed
the reasonableness of the amount- of the' civil penalty assessed.
proper procedure for contesting whether the violation(s) occurred or
ual statements contained in the civil penalty assessment document.
)recloses the option of an administrative hearing, such a request must -
your right to an administrative hearing and a stipulation and agreement
-e in' dispute. Please prepare a detailed statement that establishes why
ould be remitted, and submit it to the Division of Water, lity at the
-DM

address listed below. In determining whether a remission
factors shall be considered:
(1) whether one or more of the civil penalty assessment
wrongfully applied to the detriment of the violator;
(2) whether the violator promptly abated continuing enviro
violation;
(3) whether the violation was inadvertent or a result of an
(4) whether the violator has been assessed civil penalties
(5) whether payment of the civil penalty will prevent
remedial actions.
. Please note that all evidence presented in support of yo
submitted in writing. The Director of the Division of the Division
evidence and' inform you of his decision in the matter of your rem
provide details regarding the case status, directions for payment,
the penalty to the Environmental Management Commission's Corn
(Committee). Please be advised that the Committee cannot con:
of the original remission request considered by the Director. Thei
prepare a complete and thorough statement in support of your rE
In order to request remission, you must complete and sut
Remission of Civil Penalties, Waiver of Right to an Administrativ
Facts" form within thirty (30) days of receipt of this notice.. The [
requests that you complete and submit the enclosed "Justificatic
forms should be submitted to the following address:
Point Source Compliance/Enforcement Unit
Division of Water Quality
1617 Mail Service Center
Raleigh, NC 27699-1617
D
3. File a petition for an administrative hearing with the
will be approved, the following
rs in NCGS 143B-282.1(b) were
ental damage resulting from the
r any previous violations; or
for the remaining necessary
request,for remission must be
Water Quality will review your
ion request. The response will
J provision for further appeal of
tee on Civil Penalty Remissions
�r information that was not part
)re, it is very important that you
lest for remission.
it the enclosed "Request for
iearing, and Stipulation of
ision of Water Quality also
for Remission Request." Both
of Administrative Hearings:

a If you wish.ao "contest any. statement:in,the attached assessment document you must file a
petition for an administrative hearing'. Yo.u, may obtain the petition. form from the Office of
Administrative Hearings. You must file the petition with the Office of Administrative Hearings
within thirty (30) days of receipt of this notice. A petition is considered filed when it is received
in the Office of Administrative Hearings during normal office hours.: The Office of
Administrative Hearings accepts filings Monday through Friday between the hours of 8:00
a.m.-.and 5:00 p.m., except for official state holidays. The .original and one (1) copy of the
petition must be filed with the Office of Administrative Hearings. The petition may be faxed
- provided the original and one copy. of the document is received in the Office of
Administrative Hearings within five (5) business days following the faxed transmission. The
mailing address for the Office of Administrative Hearings is:
Office of Administrative Hearings
6714 Mail Servicei Center
Raleigh; NC 27699-61�14
Telephone (919) 7;:33-2698 Facsimile: [phone]
A, -copy of`the petition must also be served on DENR as follows:
Mr. Dan Oakley, General Counsel
r Department' of Environment and Natural Resources
1601 Mail ServiceCenter
Raleigh, NC 27699-1601
Please indicate the case 'number (as found on page one of this letter) on the petition.
Failure to exercise one of the options above within thirty 30 days of receipt of this letter,
., p Y ( ) Y p ,
as evidenced by an internal date/time received stamp (not a postmark), will result. in.this matter
being referred to the Attorney General's Office for collection of the penalty through a civil action.
Please be advised that additional penalties may assessed for violations that occur after the
review period of this assessment.
If you have an u'esti'ons lease contact Mr. Ro er'Edwards of the Asheville Regional
Y Yq questions, 9 g
Office at 828/251-6208.
Sincerely,
r
;;Forrest R. Westall
Water Quality Regional Supervisor
Asheville' Regional Office
Attachments
cc: Roger Edwards w/attachments
Compliance/Enforcement File w/attachments
Central Files w/attach m ents
}
I

STATE OF NORTH CAROLINA
COUNTY OF RUTHERFORD
DEPARTMENT OF EN\
AND NATURAL RES
IN THE MATTER OF ASSESSMENT )
OF CIVIL PENALTIES AGAINST )
PARKDALE AMERICA — PLANT #7 )
Permit No. NCO087696 )
RNMENT '
IRCES
WA ER OF RIGHT TO AN
ADI INISTRATIVE HEARING AND
STI ULATION OF FACTS
FILI INO LV — 2003--0630
Having been assessed civil penalties totaling $350.00 for violation
) as sat forth in the assessment
document of the Division of Water Quality dated October 25, 2003,
he undersigned, desiring to seek
remission of the civil penalties, does hereby waive the right to an a
I inistrative hearing in the above -
stated matter and does stipulate that the facts are as alleged in t
3,assessment document.
This the
BY
ADDRESS
TELEPHONE
day of , 2003
CD

ATTACHMENT A
Parkdale America
CASE NUMBER: LV-2003-0630
PERMIT: NCO087696 FACILITY: Plant 7 COUNTY: Rutherford REGION: Asheville
Limit Violations
MONITORING OUTFALL/ VIOLATION UNIT OF CALCULATED . % OVER
PENALTY REPORT PPI . LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE LIMIT VIOLATION TYPE
$250.00 6-2003 001 Effluent FLOW 06/30/03 Weekly mgd .00 .0b4©=t .181.63 Monthly Average Exceeded

a.;
-DVVQ — WATEF2 SECTION —(CIVIL PENALTY ASSESSMENT FACTORS CONSIDERATION
Case Number: LV - 2003_0I630 Region: Asheville CountY : Rutherford
Permit No.: NCO087696 a Assessed Entity: Parkdale America -Plant #7
As required by G.S. 143;214.6A(c), in determining the amount of the penalty I considered
the factors set out in G.S. 1I4313-282.1(b) which are:
1) The degree and extent of harm to the natural resources of the State, to the public
health, or the private property resulting from the violation;
2) The duration and 'gravity of the violation;
3) The effect on ground' or surface water quantity or quality or on air quality;
4) The cost of rectifying) the damage;
5) The amount of money saved by non-compliance;
6) Whether the violation was committed willfully or intentionally;
7) The prior record of thie violator in complying or failing to comply with programs over
which the Environmental Management Commission has regulatory authority; and
8),_ The cost to the State of the enf ment procedures.
l I
Date I F rrest R. Wesirall, Water Quality egional Supervisor
DWQ — CIVIL ASSESSMENT REMISSION FACTORS CONSIDERATION
Amount Reduced:
() Whether one or more of the civil penalty assessment factors were wrongly applied
to the detriment of the petitioner;
Notes:
() Whether the violator promptly abated continuing environmental damage resulting
from the violation;,
Notes: )
O Whether the violation was inadvertent or a result of an accident;
Notes:
I
() Whether the violator had been assessed civil penalties for any previous violations;
Notes
() Whether payment of the civil .penalty will prevent payment for the remaining
necessary remedial actions.
Notes: I
Date
Alan W. Klimek, P.E.

PfCM-1
ael Eas�y, Goverito'�-=�
m G Ross�Jr., Secret
North Carolina Department of Envieonment anii Nat raLResoure_1
Alan W. Klimek, P.E. Director
Coleen H. Sullins, Deputy Director
Division of Water Quality
Asheville Regional Office
i WATER QUALITY SECTION
February 23, 2004
CERTIFIED MAIL '
RETURN RECEIPT REQUESTED
Randall Ferguson
Parkdale America
100 Mill Street
Lexington NC 27295
Subject: NOTICE OF VIOLATION
Permit No. NCO087696
Plant 7
Rutherford County
Dear Mr. Ferguson:
A review of Plant 7's monitoring report for November 2003 showed the following violations:
Parameter
Date
Limit Value
-Reported Value
Limit Type
Coliform, Fecal MF, M-FC
Broth,44.5C
11/06/03
I
400 #/100ml
600 #/100ml
Daily Maximum
Exceeded
Remedial actions should be taken to correct this problem. The Division of Water Quality may pursue
enforcement action for this and'any additional violations of State law.
To prevent further action, you should address the causes of non-compliance and all actions taken to prevent
the recurrence of similar situations. If you should have any questions, please do not hesitate to contact Roger
Edwards at 828-251-6208.
Sincerely,
Forrest R. We �all
Water Quality Regional Supervisor
Enclosure
xc: WQ Central Files
Rutherford County Health Dept.
James & James Environmental Management
59 Woodfin Place, Asheville, N.C.I 28801 8281251-6208(Telephone) 8281251-6452(Fax) Customer Service 877-623-6748

Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
November 3, 2003
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Randall Ferguson
Parkdale America
100 Mill Street
Lexington, NC 27295
Alan W. Klimek, P.E. Director
Division of Water Quality
SUBJECT: Notice of Violation and Assessment of Civil Penalty
for Violations of North Carolina General Statute (G.S.) 143-215. 1 (a)(6)
and NPDES Permit NCO087696
Parkdale America
Plant 7
Case No. LM-2003-0335
Rutherford County
Dear Mr. Ferguson:
This letter transmits a Notice of Violation and assessment of civil penalty in the amount of $400.00
($300.00 civil penalty + $1.00.60 enforcement costs) against Parkdale America.
This assessment is based upon the following facts: a review has been conducted of the discharge
monitoring report (DMR) submitted by Parkdale America for the month of July 2003. This review
has shown•the subject facility to be in violation of the discharge limitations and/or monitoring
requirements found in NPDES Permit NC0087696. The violations which occurred in July 2003
are summarized in Attachment A to this letter.
Based upon the above facts, I conclude as a matter of law that Parkdale America violated the
terms, conditions or requirements of NPDES Permit NCO087696 and G.S. 143-215. 1 (a)(6) in the
manner and extent shown in Attachment A. In accordance with the maximums established by G.S.
143-215.6A(a)(2), a civil penalty may be assessed against any person who violates the terms,
conditions or requirements ;of al permit required by G.S. 143-215.1(a).,
Based upon the above findings'of fact and conclusions of law, and in accordance with authority
provided by the Secretary of the Department of Environment and Natural Resources and the
Director of the Division of Water Quality, I, Forrest Westall, Division of Water Quality Regional
Supervisor for the Asheville Region, hereby make the following civil penalty assessment against
Parkdale America:
1 of the 1 violations of G.S. 143-215.1(a)(6) and NPDES Permit No.
$250.00 NC0087696, by discharging waste water into the waters of the State
in violation of the Permit Monthly Average limit for FLOW.
$50.00 For'l of the 1 failures to properly monitor CHLORINE in violation
of NPDES Permit No. NC0087696.
1
I
I
1617 Mail Service Center Raleigh, NC 27699-1617 (91.9) 733-7015 Customer Service 1 800 623-7748

$300.00 TOTAL CIVIL PENALTY
$100.00 Enforcement Costs
$400.00 TOTAL AMOUNT DUE
Pursuant to G.S. 143-215.6A(c), in determining the amount of the penal have taken into
account the Findings of Fact and Conclusions of Law and the factors set rth at G.S. 143B-
282.1(b), which are:
(1) The degree and extent of harm to the natural resources of the Stat to the public health, or
to private property resulting from the violation;
(2) The duration and gravity of the violation;
(3) The effect on ground or surface water quantity or quality or on a' uality;
(4) The cost of rectifying the damage;.
(5) The amount of money saved by noncompliance;
(6) Whether the violation was committed willfully or intentionally;
(7) The prior record of the violator in complying or failing to compl ith programs over
which the Environmental Management Commission has regulatol authority; and
(8) The cost to the State of the enforcement procedures.
Within thirty days of receipt of this notice, you must do one of the fo
1. , Submit payment of the penalty:
Payment should be made directly to the order of the Department of Er ironment and Natural
Resources (do not include waiver form). 'Payment of the penalty will i It foreclose further
enforcement action for any continuing or new violation(s). Please sub Iit payment to the
attention of:
Point Source Compliance/Enforcement Unit
Division of Water Quality
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
OR
2. ' Submit a written request for remission or mitigation includin a detailed justification
for such request:
Please be aware that a request for remission is limited to consideratiol
bf the five factors listed
below as they may relate to the reasonableness of the amount of the c'
LI
!1 penalty assessed.
,
Requesting remission is not the proper procedure for contesting whe
the violation(s)
occurred or the accuracy of any of the factual statements contained in
le civil penalty
assessment document. Because a remission request forecloses the op
in of an administrative
hearing, such a request must be accompanied by a waiver of your righ
to an administrative
hearing and a stipulation and agreement that no factual or legal issues
r e in dispute. Please
prepare a detailed statement that establishes why you believe the civil
enalty should be
remitted, and submit it to the Division of Water Quality at the address
isted below. In
determining whether a remission request will be approved, the follow
g factors shall be
considered:
(1) whether one or more of the civil penalty assessment factors irk rCGS 143B-282. 1 (b)
was wrongfully applied to the detriment of the petitioner;

i
(2) whether the. violator promptly abated continuing environmental damage resulting from
the violation;
(3) whether the violation was inadvertent or a result of an accident;
(4) whether the violato',r had been assessed civil penalties for any previous violations; or
(5) whether payment of the civil penalty will prevent payment for the remaining necessary
remedial actions.
Please note that all evidence presented in support of your request for remission must be submitted
in writing. The Director of the Division of the Division of Water Quality will review your
evidence and inform you of his decision in the matter of your remission request. The response will
provide details regarding the case status, directions for payment, and provision for further appeal
of the penalty to the Environrn'ental Management Commission's Committee on Civil Penalty
Remissions (Committee). Please be advised that the Committee cannot consider information that
was not part of the original remission request considered by the Director. Therefore, it is very
important that you prepare a complete and thorough statement in support of your request for
remission. l
In order to request remission, you must complete and submit the enclosed "Request for Remission
of Civil Penalties, Waiver of Right to an Administrative Hearing, and Stipulation of Facts" form
within thirty-(30) days of receipt of this notice. The Division of Water Quality also requests that
you complete and submit the enclosed "Justification for Remission Request." Both forms should
be submitted to the following address:
Point Source Compliance/Enforcement Unit
Division of Water Quality
' 16117 Mail Service Center
Raleigh, North Carolina 27699-1617

d
3. File a petition for an administrative hearing with the Office of Ai
If you wish to contest any statement in the attached assessment documen
for an administrative hearing. You may obtain the petition form from th
Hearings. You must file the petition with the Office of Administrative F
days of receipt of this notice. A petition is considered filed when it is rec
Administrative Hearings during normal office hours. The Office of Adn
accepts filings Monday through Friday between the hours of 8:00 a.m. ai
official state holidays. The original and one (1) copy of the petition mus
of Administrative Hearings. The petition may be faxed - provided the or
document is received in the Office of Administrative Hearings within fiv
following the faxed transmission. The mailing address for the Office of
is:
Office of Administrative Hearings
6714 Mail Service Center
Raleigh, North Carolina 27699-6714
Telephone [phone] Facsimile: [phone]
and
Mail or hand -deliver a copy of the petition to
Dan Oakley, General Counsel f
Department of Environment. and Natural Resources
1601 Mail Service Center
Raleigh, North Carolina 27699-1601
Please indicate the case number (as found on page one of this letter) on
Failure to exercise one of the options above within thirty (30) days of re(
evidenced by an internal date/time received stamp (not a postmark), will
referred to the Attorney General's Office for collection of the penalty thr,
be advised that additional penalties may be assessed for violations that of
period of this assessment.
If you have any questions, please contact the Water Quality staff of the
at 828-251-6208 Ext. 272. '
Sincerely, s�
E
Westall
Water Quality Regional Si
Asheville Regional Office
ATTACHMENTS
cc: Regional Supervisor w/ attachments
Enforcement File w/ attachments
Central Files w/ attachments
Hearings:
ou must file a petition
Dffice of Administrative
firings within thirty (30)
Ted in the Office of
astrative Hearings
5:00 p.m., except for
e filed with the Office
mal and one copy of the
;5) business days
lministrative Hearings
petition.
of this letter, as
It in this matter being
a civil action. Please
after the review
Regional Office

JUSTIFICATION FOR REMISSION REQUEST
i
DWQ Case Number: LM-2003-0335 County: Rutherford
Assessed Party: Parkdale America
Permit No. (if applicable): 14C0087696 Amount Assessed: $400.00
i
Please use this form when requesting remission of this civil penalty. You must also complete the
"Request For Remission, Waiver of Right to an Administrative Hearing, and Stipulation of Facts"
form to request remission of this civil penalty. You should attach any documents that you believe
support your request and are necessary for the Director to consider in evaluating your request for
remission. Please be aware that a request for remission is limited to consideration of the five factors
listed below as they may relate to the reasonableness of the amount of the civil penalty assessed.
Requesting remission is not the proper procedure for contesting whether the violation(s) occurred or
the accuracy of any of the factual statements contained in the civil penalty assessment document.
Pursuant to N.C.G.S. § 143B-282.1(c), remission of a civil penalty may be granted only when one or
more of the following five factors applies. Please check each factor that you believe applies to your
case and provide a detailed explanation, including copies of supporting documents, as to why the
factor applies (attach additional pages as needed).
_ (a) one or more of the civil penalty assessment factors in N.C.G.S. 143B-282. 1 (b) were
wrongfully applied to the detriment of the petitioner (the assessment factors are listed in the civil
penalty assessment document);
(b) the violatorpromptly abated continuing environmental damage resulting from the
violation (i.e., explain the steps that you took to correct the violation and prevent future occurrences);
(c) ' the violation was inadvertent or a result of an accident (L..e., explain why the violation
was unavoidable or something you could not prevent or prepare for);
I
i
(d) the violator had:not been assessed civil penalties for any previous violations;
i
_ (e) payment of the civil penalty will prevent payment for the remaining necessary remedial
actions (i. e., explain how payment of the civil penalty will prevent you from performing the activities
necessary to achieve compliance).
EXPLANATION:

STATE OF NORTH CAROLINA
COUNTY OF Rutherford
DEPARTMI OF ENVIRONMENT
AND NA RESOURCES
Parkdale America
IN THE MATTER OF ASSESSMENT ) WAIVER C
OF CIVIL PENALTIES AGAINST ) ADM[INSTI
Plant 7 ) STIPITLAT:
PERMIT NO. NCO087696 ) FILE NO._
Having been assessed civil penalties totaling $400.00 for violatio.
assessment document of the Division of Water Quality dated, the unders
remission of the civil penalty, does hereby waive the right to an administ
stated matter and does stipulate that the facts are as alleged in the assessr
undersigned further understands that all evidence presented in support of
penalty must be submitted to the director of the Division of Water Qualit
receipt of the notice of assessment. No new evidence in support of a rerr
after (30) days from the receipt of the notice of assessment.,
This the day of
SIGNATUR
ADDRESS
TELEPHONE
RIGHT TO AN
kTIVE HEARING AND
pN OF FACTS
) as set forth in the
led, desiring to seek
ive hearing in the above -
it document. The
mission of this civil
vithin thirty (30) days of
lion request will'be allowed

ZV
DIVISION OF WI ATER QUALITY-.CIVII, PENALTY ASSESSMENT (AGC
Violator: Parkdal'e America
County: Rutherford
Case Number: LM-2003-0335
ASSESSMENT FACTORS
As required by G.S. 143-214.6A(c), in determining the amount of the penalty I considered the factors
set out in G.S.143B-282.1(b), which are:
1) The degree and extent if harm to the natural resources of the State, to the public health, or to
private property resulting from the violation;
2)
3)
4)
5)
6)
7)
The duration and gravity of the violation;
The effect on ground or surface water quantity or quality or on air quality;
The cost of rectifying the damage;
The amount of money saved by noncompliance;
,
Whether the violation was committed willfully or intentionally;
The prior record of the
the Environmental Mai
,
8) The cost to the State of
Date
in complying or failing to comply with programs over which
t Commission has regulatory authority; and
enforcement procedures.
orrest estaff
Water Quality Regional Supervisor
Asheville Regional Office

ATTACHMENT A
Parkdale America
CASE NUMBER: LM-2003-0335
PERMIT: NCO087696 FACILITY: Plant 7 COUNTY: Rutherford REGION: Asheville
Limit Violations
MONITORING OUTFALL/ VIOLATION UNIT OF CALCULATED % OVER
PENALTY REPORT PPI LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE LIMIT VIOLATION TYPE
$250.00 7-2003 001 Effluent FLOW
07/31/03 Weekly
mgd 0.00245 0.002867 17.01
Monthly Average Exceeded
Monitoring Violations
MONITORING OUTFALU
VIOLATION
UNIT OF CALCULATED % OVER
PENALTY REPORT PPI LOCATION PARAMETER
DATE FREQUENCY
MEASURE LIMIT VALUE LIMIT
VIOLATION TYPE
$50.00 7-2003 001 Effluent CHLORINE .
07/19/03 2 X week
ug/I
Frequency Violation
r
i.
♦I e
f

- I
State' of_ North Carolina
Department of Environment
and Natural Resources
Asheville Regional Office
Michael F. Easley, Governor NCDENR
William G. Ross, Jr.;6 Secretary
Alan W. Klimek, P.E.; Director NORTH CAROLINA DEPARTMENT OF
Division of Water Quality ENVIRONMENT AND NATURAL RESOURCES
WATER QUALITY SECTION
December 19, 2002
Mr. Randall Ferguson, Corporate Engineer
Parkdale America
100 Mill Street ,
Lexington, North Carolina; 27,295
Subject: Permit Number WQ0021478 pLL e a qya.L j
Parkdale America Plant No. 7
I
Rutherford
therford County
Dear Mr. Ferguson:
In accordance with your application'received December 17, 2002, we are forwarding herewith
Permit No.WQ0021478, dated June 17, 2001, to Parkdale America for Parkdale America Plant No.
7.
i
This permit shall be effective from the date of issuance until June 17, 2003, and shall be
subject to the conditions and Limitations as specified therein. Please pay particular attention to the
monitoring requirements in this permit. Failure to establish an adequate system for collecting and
maintaining the required operational information will result in future compliance problems.
If any parts, requireme
have the right to request "an
receipt of this permit. The re
150B of North Carolina Gene
Mail Service Center, Raleigh,
and binding.
One, set of approved
additional information concerr
Enclosure
xc: Rutherford County Hea
Ms. Caroline Medley, T
ts, or limitations contained in this permit are unacceptable to you, you
adjudicatory hearing upon written request within 30 days following
uest must be in the form of a written petition, conforming to Chapter
al Statutes, and filed with the Office of Administrative Hearings, 6714
q. C. 27699-6714. Unless such are made, this permit shall be final
ans and specifications is being forwarded to you. If you need
I this matter, please contact Mr. Roger C. Edwards at 828-251-6208.
Sincerely,
apartment
Engineering Consultants, Inc.
AMA

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
'RALEIGH
PUMP AND HAUL PERMIT
In accordance with' the provisions of Article 21 of Chapter 143, General Statutes of North
Carolina as amended, and other applicable Laws, Rules, and Regulations
i
PERMISSION 1S HEREBY GRANTED TO
I
Parkdale America- Plant No. 7
Rutherford County
FOR THE
operation of the collection, system and septic tank to serve Plant no. 7 with no discharge of wastes
to the surface waters, pursuant to the application received December 17, 2002, and in conformity
with the project plan, specifications, and other supporting data subsequently filed and approved by
the Department of Environment and Natural Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until June 17, 2003, and shall be,
subject to the following specified conditions and limitations:
1. This permit shall become voidable unless the subject pump and haul activities are carried
out -in a manner which has been approved by this Division.
s
2. This permit is effective only with respect to the nature and volume of wastes described in
the application and !!other supporting data.
3. The facilities shall be pl operly maintained and operated at all times.
i
l
4. This permit is not transf b rable. In the event there is a desire for a change in facility ownership,
or there is a name change of the Permittee, a formal permit request must be submitted to the
Division of Water Quality accompanied by an application fee, documentation from the parties
involved, and other, supporting materials as may be appropriate. The approval of this request
will be considered on its merits and may or may not be approved.
5. No type of wastewater other than that from Parkdale America Plant No. 7 domestic and air
washer overflow shall be included in the pump and haul activities.
6. The permit shall become voidable unless the agreement between, Parkdale America- Plant
No. 7 and Terry Cantrell for the collection, transportation, and ultimate disposal of the
domestic and air washer overflow is in full force and effect.

i
7. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance
conditions, the Permittee shall cease operation of all pump and haul activities and take such
immediate corrective action as may be required by this Division.
;i
8. This Pump and Haul Permit shall not be renewed. '
9. The sewage and wastewater collected by this system shall be treated in the Town of Forest
City Wastewater Reclamation Facility prior to being discharged into the receiving stream.
10. The Asheville Regional Office, telephone number 828-251-6208, shall be notified at least
forty-eight (48) hours in advance of operation of the pump and haul activities so that an in -
place inspection may be made. Such notification to the regional supervisor shall be made
during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday,
excluding State Holidays.
11. The Permittee is liable for any damages caused by a spill or failure of the pump and haul
operations.
12. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to
insure proper operation of the subject facilities.
,j .
13. The Permittee or his designee shall inspect the Parkdale America Plant No. 7 collection
facilities to prevent malfunctions and deterioration, operator errors and discharges which may
cause or lead to the release of wastes to the environment, a threat to human health, or a
nuisance. The Permittee shall keep an inspection log or summary including at least the date
and time of inspection, observations made, and any maintenance, repairs, or corrective
actions taken by the Permittee. This log of inspections shall be maintained by the Permittee
for as long as the pump and haul activities are being conducted and shall be made available
upon request to the Division of Water Quality or other permitting authority.
14. Any duly authorized officer, employee, or representative of the Division of Water Quality may,
upon presentation of credentials, enter and inspect any property, premises or place on or
related to the collection facilities at any reasonable time for the purpose of determining
compliance with this permit; inspect or copy any records that must be kept under the terms
%and.conditions of this permit; and may obtain samples.
15. An accurate record Of t
Permittee, indicating:
a)
date wasi
b)
name -of f
c)
name 'of f
d)
volume o,
e)
status i of
These records shall` be
fifteenth (15) day of the
monthly pump and haul activities must be maintained by the
:water is removed from the facility,
icility from which wastewater is removed,
icility receiving wastewater,
wastewater removed, and
anent disposal option.
submitted to the Asheville Regional Office on or before the
following month.
16. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division of Water Quality in accordance with
North Carolina General Statute 143-215.6.

17. The issuance of this permit does not preclude the Permittee from complying with any and
all statutes, rules, regulations, or ordinances, which may be, imposed by other government
agencies (local, state and federal) which have jurisdiction.
18. The Permittee shall provide for the installation and maintenance of an audible and visual
highwater alarm.
19. A leakage test shall be performed on the septic tank and dosing tank to insure that any
exfiltration occurs at a rate which does not exceed twenty (20) gallons per twenty-four (24)
hour per 1,000 gallons] of tank capacity. The engineer's certification will serve as proof of
compliance with this condition.
20. A copy oftheapprov
Permittee for the life
21. Non -Compliance N
The Permittee shall rel
number 828-251-6208
next working day follov
the following: i
a. Any process' un
incapable of: ad
failure of pump:
b. Any failure of a
receiving water
or facility.
plans and specifications shall be maintained on file by the
the project.
on:
art by telephone to the Asheville Regional Office, at telephone
as soon as possible, but in no case more than 24 hours or on the
ng the occurrence or first knowledge of the occurrence of any of
failure, due to known or unknown reasons, that render the facility
mate wastewater treatment such as mechanical or electrical
. aerators, compressors, etc.
lumping station, sewer line, etc. resulting in a by-pass directly to
without treatment of all or any portion of the influent to such station
Persons reporting such occurrences by telephone shall also file a written report in letter
form within 5 days following first knowledge of the occurrence. This report must outline
the actions taken or proposed to be taken to ensure that the problem does not recur.
22. Upon completion of construction and prior to operation of the subject pump and haul
activities, a certification must- be received from a professional engineer certifying that the
permitted facilities have been installed in accordance with this permit, the approved plans
and specifications. � Ma'il the certification to the Permits and Engineering Unit, Post Office
Box 29535, Raleigh, N l C. 27626-0535.
23. The annual administering and compliance fee must be paid by the Permittee within thirty
(30) days after being billed by the Division. Failure to pay the fee accordingly may cause
the Division to initiate fiction to revoke this permit as specified by 15 NCAC 2H.0205 (c)(4).

i
Permit issued this the 19th day of December, 2002.
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
/Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority ofIthe Environmental Management Commission

Michael F. Easley, Governor
William G. Ross Jr., Secretary
i North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
July 23, 2003
Mr. Patrick S. Murphy
Parkdale
P.O. Drawer 1787
Gastonia NC 28053
SUBJECT: REMISSION REQUEST
PENALTY ASSESSMENT
Parkdale America - Plant No. 7
Rutherford COUNTY
PERMIT NO: I WQ0021478
DV-2003-0002
Dear Mr. Murphy:
This letter is to acknowledge receipt of your request for remission of the civil penalty levied
against the subject facility. This request will be reviewed at the next scheduled conference on
August 6, 2003, and you will be notified about the Division's decision concerning remission. If
you have any questions, please call me at [phone], ext. 539.
Sincerely,
i
Steve Lewis
Non -Discharge Compliance & Enforcement
cc: Enforcement File #: DV-2603-0002
shev�il I e eaion • ffic'-_Suneryisn
Central Files
NXT
NCDENR,
Customer Service: Mailing Address: Telephone [phone] Location:
1-877-623-6748 1617 Mail Service Center Fax [phone] N. Salisbury St.
Raleigh, North Carolina 27699-1617 State Courier #52-01-01 Raleigh, NC 27699-1617
i
An Equal Opportunity/Affirmative Action Employer
50% recycled/ 10% post -consumer paper
httpJ/h2o. enr. state. nc. us

State of North Carolina
Department of Environ' ]
and Natural Resources
Asheville Regional Office
Michael F. Easley, Governor
William G. Ross, Jr., Secretary
Alan W. HIimek, P.E., Director
Division of Water Quality
i
Mr. Randall Ferguson
Parkdale America, LLC
100 Mill Street
Lexington, North Carolina
Dea..r Mr. Ferguson:
The above referenced i
is judged to be compliant basE
associated with the treatment
sand is smooth and level. ThE
James Environmental is suppl
t
5
�f
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
WATER QUALITY SECTION
June 20, 2003
Subject: Compliance Evaluation Inspection
Status: Compliant .
NPDES Permit Number NCO087697
Parkdale America Plant #7
Rutherford. County
spection was conducted on June 5, 2003. The treatment facility
I on observations made at the time of this visit. All equipment
icility is operational. The sand filter is free of vegetation and the
on -site representative, Mr. Blaine Upton, stated James and
ing a certified operator for this facility.
The time and assistance of Mr. Upton is appreciated. If you or your staff have questions
regarding this report please, feel free to contact me at 828-251-6208.
C. James & James Environmental
59 Woodfin Place, Asheville North Carolina 28801
An Equal Opportunity Affirmative Action Employer
• I
I
Sincerely,
0V
Roger C. Edwards
Wastewater Consultant
Telephone [phone] FAX [phone]
50% recycled/10% post -consumer paper
i

EPA Washington, D.C. 20460 Form Approved.
OMB No. 2040-0057
Water Compliance Inspection Report Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspe �n Type Inspector Fac Type
1 I w, I 2 ICI 31 NCO087696 111 12 I 03/06/05 117 18 �1�
19 i i 20
LJ U Remarks (s J Li
Inspection Work Days Facility Self -Monitoring Evaluation Rating 131 QA
67 I 169 70 I t. 71 Lj 72 UN
LI Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
POTW name and NPDES permit Number)
Plant 7
U.S. Highway 221-A
Caroleen NC 28019
74 75 L l 1 1 1 1 1 1 80
09:1 P. AM 03/06/05
10:1 AM 03/06/05
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Of
Juanita Reed James/ORC/828-696-9738/
Randall Ferguson///
Blaine Upton///
Name, Address of Responsible OfficialfTitle/Phone and Fax Number
Contacted
Randall Ferguson,100 Mill Street Lexington NC 27295/Corporate Engineer/33 -2
0
Section C: Areas Evaluated During Inspection (Check only those a
PerrfiYt Operations & Maintenance Records/Reports
Facility Site Review Effluent/Receiving Waters
Section D: Summary of Finding/Comments (Attach additional sheets of narrative
All equipment associated with the treatment facility is operational. The san
vegetation with sand smooth and level. One of four tubes are in use in the t
James and James Environmental is operating the facility on a contract basis.
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax
Roger C Edwards
Signature of Management Q A Reviewer
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Data
Permit Effective Date
03/06/01
Permit Expiration Date
08/05/31
2141/336243
s evaluated)
Self -Monitoring Program
�d checklists as necessary)
� I
filter is free of
let chlorination unit.
ARO WQ//828-251-6208/828-21 [1-6452
Agency/Office/Phone and Fax
Date
%
Date

Entity Names
http://www.secretary. state.nc.us/Corporations/soskb/Corp. asp?4898424
NC
IN
)rporati(ins.Homea_'
portant Notice
)rporate Forms
►rporations FAQ
m Form Notice
�rify Certification
ecretary.Of State Home:
usiness License
egisterfor E-Procureme
ept. of Revenue
Legislation
�99 Senate Bills
D01 Bill Summaries;
nnual.Reports 1997
orporations 1997
ether Legislation "4 ' 1,y
•�rr--�,,. pay.,
New"°`Comoration"
tStart An Order
°
North Carolina
Marshall EP .RTME�T OF` "SHE„
PO Box 29622 Raleigh, NC 27626-0622 (919)$07-2000
Date: 1 i21 /2003'-
Document Filings
Corporation Names
Name
Name Type
PARKDALE AMERICA, LLC
Legal ;
Limited Liability Company Information
SOSID:
0430931
Status:
Current -Active
Date Formed:
6/27/1997
Citizenship:
Domestic
State of Inc.:
NC
Duration:
SEP 2047
Registered Agent.
Agent Name:
Wilson; Daniel K
Registered Office Address:
531 Cotton Blossom Ciro
Gastonia NC 28054
Registered Mailing Address:
P.O. Drawer 1787
Gastonia NC 28053
Principal Office Address:
531 Cotton Blossom Cin
Gastonia NC 28054
Principal Mailing Address:
No Address
Bar -Coded Forms
For questionsor comments about the North Carolina SecrE
For questions or comments concerning the Corporations D
Click here for helc
i
i
1 of 1 1/21/2003 1:11 PM

)� WAT�9 Michael F. Easley, Governor
`Cry pG I
William G. Ross Jr., Secretary
>_ North Carolina Department of Environment and Natural Resources
- Alan W. Klimek, P.E., Director
Division of Water (Quality
.December 20, 2002
I
Mr. Randall Furgeson
Parkdale America JINN I
100 Mill Street
Lexington, North Carolina 27295
'Subject: NPDES Permit application NCO087696
I Parkdale America / Plant 7
I
Rutherford County
I
Dear Mr. Furgeson:
I
The Division received a new permit application for the Parkdale America Plant No. 7. Additional
information was requested by the Division via letter on October 18, 2002. As of this date the
information has not been receivi d. Your application package is hereby returned.
The following information should be addressed when the application is resubmitted:
1. A letter from the permittee authorizing Trigon Engineering Consultants, Inc. as the Authorized
Representative for the ownef.
2. A map showing the flood plain and a site plan in relation to the flood map indicating the land that
could potentially be used for, non -discharge options. Evaluate if there is available land in the
vicinity of the facility for non -discharge options.
3. Describe the capacity of the iexisting treatment units. The previous permit had a permitted flow of
18,000 gallons per day (GPD) compared to the proposed 3,500 GPD. Describe the expected
operating conditions of each' treatment unit.
If you have any questions concerning this permit, please contact Christie Jackson at (919) 733-
5083, extension 538.
cc: Central Files _
Ash -evil' Regional
Ree gional Office../ iRog r Edwards: -o
f IVPDES-File
Caroline Medley — Trigon Engineering Consultants, Inc.
P.O. Box 18846
Greensboro, NC 27419
i
i
I
I
N. C. Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
Internet: 12o.en r.state. nc. us
Sincerely,
David A. Goodrich
NPDES Unit Supervisor
Phone: [phone], extension 538
Fax: [phone]
e-mail: [e-mail]

ENGINEERING -CONSULTANTS, Ir
P.O. Box 18846 • Zip 27419-8846.9 313 C
TO: Mr.. Roger Edwards'
NCDENR DWQ
59 Woodfm Place
Asheville, NC 28801
P P
1 DEC !2 3 2002 `a
=; al
� �ris -_ ;=t�.�,;F �.,�=-T �{
-- , , r, r:� ,�sec=i
and
allimore Dairy Road • Greensboro, NC 27409 • [phone] • FAX [phone]
LETTER OF TRANSMITTAL
- Date:-- December 19, 2002 --
Regular Mail: X
Express Mail:
Federal Express:
Hand Carried:
Other:
kph3.., .n` 3 �' �"}- "°4'- C
DESc TION' x�� ��
:,. . __��k�.. ��:��k�u v� .
§'Ff.
�� ���
����.
1
2
Revised Pump and Haul Permit Application
forms
For your files
SPECIAL INSTRUCTIONS
Roger,
Please find enclosed the items mentioned above. -If you have any questions, -please call meat (336) 668-
0093. Thanks.
SIGNATURE:_
Caroline Me
- Project Man ger -
S.101601 Project12002116020311 LOT-REdwards.DOC

I�G 2 3 2002
1 Op IV,', TEP
j Stale of North Carolina
)epartm6nt of Environment and !Natural Resources
Division of Water Quality
Non-Olacharge Permit Application
PUMP AND HAUL DISPOSAL SYSTEM
f. GENERAL INFORMATION:
1. Applicant (corporation, lndlvidLW, or oth : Parkdale America _
2. Print Owners or Signing Of,�lclal's Name and Tide ithe person who is legally responsible for the
facility and its eompfle ice): "ndall Ferguson, Corporate Engineer
3. Mailing Addrew 100 dill street
City: Lexington , ! $tat-: NC Zfp:_27295
Telephone No: 336) 243-2141 ext: 0371 .
4. Project Name (subdivision, fadlity, or establishment name - should be consistent with project
name on plans/spece.. Iletbers of flow it !ands, OparaWlISI Agreements, eta.): .
5. Application
7. County where project is
B. latitude' 35 ° 16' 45"
U. PERMIT INFORMATIM4:
1. Permit No. (will be, go
2. If this appgcation Is bell
existing permit number
3. .Specify whether the im
12 / 17 / 02 B.. Fes Subrnitted: $ 675 _ n0
IOCBtell~ Rutherford
I.ongdude• 81 ° 48' oo" of facility Who pumped.
Hated by DWOU
submitted an a roauk of a modification to an existing permit, Ut the
And issue date
wt Is Publio or x private.
111. INFORMATION ON WASTEWATER ,
1. Nature of Wastewater. i 70 961�ortteltlC g6Cornmercial;
._ .,_%L -% Industdal;1 96 Other waste (dpeclfD:
2. Please provide a one all two word deecriptlen speaifylny the origin of the wastiwitar, such as
school, subdivision, hospital, commercial, Industrial apartments, etc,: Industrial
and dothestIG ,

r
' t
3. If wastewater is not dornestle In nature, what level of pretreatment has been provided to ensure
protection of the receiving wastewater treatment facility? N/A
4. Volume of wastewater to be pumped and hauled: 3500 gallons per day.
5. Explanation of howlwattayyatr volume wss'det4nnin•d�15gallons /person/d x 100persons) .
.__+ 2000941lons/d (from air washer overflow) 3500gallons/d
IV. TREATMENT FACILITY INFORMATION:
1.- Name of wastewater tti?atrrierlt facility niCBlVinp wastewater; Forestcit y
2. Treatment facility permit no.: NC0025984
3. Treatment facility contact person and telephone no: Scott Hoyle [phone]
4. County where treatment Is Ioosted Rutherford
5. Distance to treatment %ciiity: Five (5) miles,
f
V. OTHER INFORMATION:
1. Brief project description: Start-up of existing facility
2. Explanation of why Pu and haul rmlt fe Wn ro u ` ... . p pe !y � eeted (be spee,fle and explain if an
environmental emergency exists):The permit is being requested due to expiration _
of previous permit. It is needed until wastewater treatment plant permit �
is issued.
3. Specify how fang pump
4• What will be the per 'mat
have' ceased?_ wavt ,-
5. Date that permanent di
8. Have permit/approvals
Yea; Permit No._"
x No; Pending Permit
7. Describe haw the wash
hauling volume of the v
haul permit needed (shall not axceed 6 months): A months.
method of wastewater disposal once the pump and haul activities
$sal method will be avallable: 6 / 17 /03
Permanent. dllpo l rrthCd been obtaine?
Permitting Agency
i. PerrnlWng AfloncyNCDM AsheviITe Reg onal
Urtice
for will be transported (trudc, rail car, etc.) and pmvlde the typical
de providing the hault: Tanker truck 2, 000 gallons
S. Name of the owner of
1.0 tlnQ Vehicle: Terry Cantrell
-a-'

RMNUW�
L
f DEC,1�9
2002
L.
a '
E1N(IINEERING COl`ISULTANTS, INC.
P.O_ . Box 18846 -Zip 27419-8846 -313 Galmnore Dairy Road -Greensboro, NC 27409 - [phone] -FAX [phone]
LETTER OF TRANSMITTAL
TO; Mr. Roger Edwards
Date: December 16, 2002
NCDENR — DWQ
59 Woodfin Place
Regular Mail: X
Asheville, NC 28801
Express Mail:
Federal Express:
Hand Carried:
Other:
,};;�rt
$� i�kYryX a& ".+: �! .A.1siQ.''�?� n.ii4y�
zF:,„,���;�b,ESGRIPTIOi�i
Ac5`Y.u,..r$ l YF Rom.
E �COMMENT�,
1
4
Pump and Haul Permit Application forms
For our Iles
1
I
Engineer's Certification
For our Iles
1
I
Letter Authorizing Trigon as representative
or P,arkdale America
For your files
SPECIAL INSTRUCTIONS:
Roger,
Please find enclosed the items mentioned above.
0093. Thanks.
If you have any questions, please call me at (336) 668-
1 SIGNATURE:
S.101601 Project I2001116020311 LOT-REdwardr.DOC
Caro ' e Medle __
Project Manager

DEC 11 1,9'20C2 J0
State of North Carolina
Department of Environment and Natural Resources
Division of Water Quality
,Non-Olacharge Permit Application
PUMP AND HAUL DISPOSAL SYSTEM
I
I. GENERAL INFORMATION:
1. Applicant (corporaticn; Individual, or othed: Parkdale America
2. Print Owners or Signing OAipial'a Name and TdW (the person who is legally responsible for the
facility and its compfiance): Tindall Ferguson, Corporate Engineer
3. Mailing 'Address: i00 Mill Street _
City: Lexington � I State: NC Zip: 27295
Telephone No: (336) 1 243-2141 ext: 0371 ^'
� uw■wwwiw
4. Project Name (subdivision, facMiy, or establishment name - should be consistent with project
name on planslspece.; letters of flow atance, Opelational Agreements, etc.):
-- I -
d. Application Date:_ 06/14/02 _ B. Feb Subrnftted: $ 675_nn
7. County where project is l0CWed:. Rutherford � '-
35°16451" 81°48'00"
S. Latitude: Longitude: of facility being pumped.
U. PERMIT INFORMATION:
1. Permit No. (wilt be compietsd by OWQj:
i
2. If this application Is being submitted as a result of a modification to an wdsting permit, bt the
existing permit number And issue date
3. Specify whether the applkant Is Public or x private.
111. INFORMATION ON WASTEWATER
i
1. Nature of Wastewater. ! . 70 %l3odrteadd; 96Commercial;
, JJOL- °A Industrial; % Other waste (specify):
2. Please provide a one or two word description specifying the origin of the waatawater, such as
school, subdivision, hospital, commercial, industrial apartments, etc.: Industrial

3. If wastewater is not do
protection of the recap
4. . Volume of wastewater
5. Explanation of how,wa
+ 2000gallons/d (
IV. TREATMENT
1. Name of wastewater
2. Treatment facility
3. Treatment facility
Me in nature, what level of pretreatment has been provided to, ensure
wastewater treatment facility? N/A
be pumped and hauled: 3500 gallons per day.
volume we# d4t4rmined�i 5,
L 35009allons/d_____
INFORMATION:
Itment facility receiving wastewater, Forest City
no.: NC0025984
person and telephone no: Scott Hoyle [phone]
4, County where treatment is locatedUutherf o rd
5. Distance to treatment f{ clllty:_ Five (5) miles.
V. OTHER INFORMATION:
1. Brief project. description:
Start-up of existing facility
2. Explanation of why a pul MP and haul permit is bring requeated (bd dpdoiflo and explain if an .
environmental emergency exists):Tfie permit is being requested due to expiration
s�
of previouermit.( It is needed until wastewater treatment plant permit -
3.
4.
5.
A
7
a.
is issued.
i
Specify how long pump and haul permit needed (shag not exceed 6 months): r, months.
What will be the permanent method of wastewater disposal once the pump and haul activities
have ceased? Wastewater treatment *slant
Date that permanent dl
Have permit/approvals
Yes; Permit No.
x No; Pending Permit,
Describe how the wash
hauling volume of th's v
Name of the owner of tj
Taal method wig be avagable: 12/14/02
permanent dispoal method been obtained
PermlttJng Agency
Permitting AgsncyN-CDENR Asheville Regional
ice
tar wM be transported (truck, rail .car, etc.) and -provide the'typical ,
ye providing th6 haulit Tanker truck 2, 00U gallons .
vehlde: Terry Cantrell
-a-!

S. Mailing Address of Hi
City:Forest Ci,ty'' 7
7elephane No.: 8'28-
10. What type of tank or
volume of this contair
11. Was the tank or cost:
The tank is all
12. What type of high4al
x a�
P.O: Box 1737
State: NC 1948 Zip: 28043
at contalner will the wastewater be pumped from and what Is the
septic tank (30,000 gallons)
already In place or will it be Installed for these activitles?
in place
alarm does the contalnsr have?
ile and visual auto dialer
-3-

i
Name and Complete Address cf Engineering Flrtn: Trigon Engineering Consultants, Inc.
313 Gallimore Dairy Road,
City:
Telephone No.
Greensboro
[phone]
i
Professional Engineer's Cartifia&tlon:
John R. Arnall, Jr.
State: NC Zip: 27409
attest that this application for
Parkdale America Plant.7
has been reviewed by me and is accurate and
complete to the best of my knowledge. I further attest #W to the beat of my knowledge the proposed
design has been prepared in accordance with the apiplioeble regulatlons. Although certain portions of
this submittal package may have been developed by Orther professionals, inclusion of these materials
under my signature and seal• slgniflea that I have wAawed this material and have judged it to be
consistent with the proposed design.
North Carolina Professional Bigineees Registration No. 15735
Print Name of Engineer John R. Arnall, Jr.
Seal and Signature (specify date):
dam`
CAR
��- KCAL 9�®'
15 5
* (Q
a��{•{..o•oy
Applicants Certification:
Parkdale America Plant 7
ICaroline Medley ., attest that this application for
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that
if all required parts of this application are not Completed and that If 211 required supporting Information
and attachments are. not Included, this application pecioge will be returned as incomplete.
Signature

Permit Number WQ0021478
June 24, 2002
Rutherford County
1, John R. Arnall,' J:
Engineer in theZtate of North C,
(periodically/weekly/full time) the
Parkdale America Plant No. 7
(Project)
state that, to the best of my abilit
the observation of the constructic
substantial compliance and inten
i
Sig nature
Date Z % Z
Engineer's Certification
as a duly registered Professional
having been authorized to observe
action of the, NlW-Ject,
:;aroleen. N.C.. Rutherford County for the Permittee hereby.
(Name of Location)
;s, due care and diligence was used in
1 such that the construction was observed to be built within
of the approved plans and specifications.
kJOU 11/}"', _
"CARD "N,,
SEAL
15735 s .
0
080
Registration No. .15735

i
FARKDA E
P.O. DRAWER 1787
'GASTONIA, NC28053
® 704-864-8761
I
October 29, 2002
Mr. Dave Goodrich
NCDENR- Division'of Water Quality
NPDES Unit
1617 Mail Service Center
Raleigh, NC 27699
Reference: NPDES Permit Application NCO087696
Parkdale America — Plant No. 7
Caroleen, North Carolina
Rutherford County
Subject: Authorization of Trigon Engineering Consultants, Inc. as representative
of Parkdale America
Dear Mr. Goodrich:
This letter is to inform you that Parkdale America designates Trigon Engineering
Consultants, Inc. as the authorized representative of the above referenced facility.
If you have any questions concerning the application please contact Caroline Medley
with Trigon Engineering Consultants, Inc. at [phone] or me at [phone]
x.0371. I
Sincerely,
PARKDALE AMERICA, LLC.
I
Randall Ferguson
Corporate Engineer
RF/jcr

REORDER 756376154-4 GlY
Process and Track your shipment ont lin
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IV 1 ii : t ;
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If, and governed by the law of, the country of origin of the Sbipment.
1L5. Severability,
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part of these Terns and Conditions.

DEC-16-2002 16:46
.5Jb e-43 ldl3 r-.U41YJJ
?RRKDRLE PLT 3/4
�1
I
DepartrTi
c
P
. GENERAL INFORMA
1. Applicant (corporatio
_Print Owners or-Slgr
facility and eta campfi
3. Mailing Address:+
City: 1±tjtt95 '
Telephone No:_ (3:
State of North Carollna
of Lnvi'ronmant and Natural Ri
Dlvlalon of Water Quality
i-Discharge Permit Application
iu �� 1�82002
P AND HAUL DISPOSAL SYSTEM
individual, or other: Parkdale .America .
1 OfTlciel'a_ Name and Tine (the, person �wno is fegaily rasponsinle for the -
ce): Randall Ferguson. Corporate Easineer
020 /7J7
State: NC Zip:3;495 �US3
4. Project Name (subdivmion, faallity, or establishment name - should be conaietent with project
name on planslapecs., letters of flew Accapftnes. Operatlonal )kgrearnent8, etc.):
__. Park da1 p Amari ra -- Plant Nn 7
5. Application Date: 06 14/02- B. F66 Sub
7. County where project is located: Rutherford _
B. Latitude: 35 ° 22' 51" Longitude: 810 47 ' 47 of facility being pumped.
If. PERMIT INFORMATION:
1.- -Permit No. (will bs coat- let0-d by-OW12): - --
2. If this application Is being submitted as a result of a modiflcatlan to an existing permit, list the
existing permit number And Issue data _
a. Specify whether the IppGaant In Public or X private.
III_ INFORMATION ON WASTEWATER
1. Nature of Wastevn ater 70 %Damestic: %Cornmercial;
._ , _aj-- °A Industrial; Other waste (specify):
2. Please proylde a onel or tea ward daac tiptian specifying the origin of the waetgwgder, such as
school, subdivision, h�ospitai, commoraal, industrial apartments, etc.: Industrial
aria arrmpQrl rr :

y:.
....
Ie - b
- T_.t.
9rhd'a10 AlIlC[9a
S£ I �t 'f
r o'b aEer
`... t Edit 4tk{..
�c
c os3
Check Date 12/17,1Q2.-
9
A9
hY"hCori
11
[tu
11.
b SN 6
ll
2R6l02 a
'.1 i1LC{
6750o t
o00�
tb55 Q
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tv� c xw�
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w0 t r
: Y
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I
L11INtwYrT
Jt�
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H
1
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h 5$Ii
ccc
se"
t.,� !
t
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f4
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i
tA.v
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t
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11 ylNitr°�"'�d�IM
t
I
'Totals
MAW
0"
675.W
I
Parkdale America, LL
PO Drawer 1787
Gastonia, NC 28053
nher Side For Opening Instructions"
N C DEPARTMENT OF ENVIRONMENT
DIVISION OF WATER QUALrr Y

TRIGON ENGINEERING Fax:[phone] Dec 19 '02 9:08 P.01
LI Tk,
Wam TR GON ENGMERING CONSUL'T'ANTS� INC.
313 G .LUM On IIAtY ROAD • GRFFNsBoRo, NC 27409-9724
jL A DDMS: P. O..$ox 18846 GREENsRono,NC 27419-8846
To:
I
Phone: (82D 251-6209
I
Fax Dhone; [phone]
Date: December•19, 2-002
N=ber of pages including cover sheet: 3
From;
Caroline MedIff
Phone: [phone]
Fax hone: [phone]
E-mail: cane ov) 'gonea9--c-coxn

TRIGON ENGINEERING
Fax:[phone] Dec 19 '02 9:08 P.02
GENSRAL INFOW
t. Apprlcarie (carpal
2. PrInt Owers or,
facirdy and its cc
3. Mailing Addrese;
CIty: L
State of North CaM11rlA
ant of linvironment and Natural Resources
Dlvislan of'1d11atar Quality
Non -Discharge Fermi# APPI +canon
JMP AND HAIL DISPOSAL SYSTEM
IndWuml, or othad: parkdaxe America
cmtcw,a Namur ww Tee Cehe person who Is I0galiy nsponslble far the
vAreiicnn_ vnvbin ate Engineer -
State'_ , Nc Zip: =
4. PMIW Name Nubd"aiska, fkcilitp, or 4SWbUWUWt name 4 ahould be conaident with project
name on pianslapecL. letter's of flbw bawftfids. aparatl nal Aar"r1ZOM, .).
T�arlrAa9 e Amyzt1ga - Plant Nam,
5. Application Data- ..
7, County where pral,
B. l.atiesrde• 35° 16"4°
U. PERMIT INFORMATI
9. permit No. (wig be
2. If this application la
exftdna permit 6UM
3. Specify whethor end
INFORMATION ON 1
f . Nature of 11 h5tewd
._ .•-3r-2* Indus
2. Ptease provide a or
achonl, subdivisian,
I7 O2 B. F66$uixrnitted:
ie lor,�trd_ Rutherford _-- ,
y� r
Lm . s 1 ° 48 t 00" of facR 'bdf* pumped.
romplated by DUi ),
wing SUOMOd ae 9 =UK Of 9 mcdiiloat n to an GxWng Aertak "ft# the
or �... . „ , Ali I=* data
applicantla public are WWata.
TER .
70I,DomdaetI °%Gatnrrurclal:
e1I % other unto (apeotfy}:
or two word d0vaipftri Ipe frig MG Qrtgln Of' �udusr, such as
xapit�, *WMIlrciall Indtstrlsl aparttnenfs, eta.

TRIGON ENGINEERING IFax:336-668-3868 Dec 19 '02 9:08 P.03
3. If wastewater is not dolnestle in nature, wttat-IMI of pretreatment has been provided to ensure
proteotian of the rece'i ing wasawater treatment fqC ty? W/A —
4. Volume of waseewste 1 to bs V4M ed an 3500
A d haul gallons per (Jay.
5- @xplanWon of how v 46tewsw YcIl M9 Yff dW*Wnid '15 allonsJerson Ids loapersons) ,
__„•-F 20 g11ons/d Or= air Washer overflow) a. 3 0(i allo�ns/d
W. TREATMENT FACILII* 114F0RlIAATlCN:
1. Name ref wastewater tt* efrrt+ent fee,ft r+a *mnQ vmetmtar. Forest City
2. Treatment fadtity perlMt no.: coot s4
3. Treatment facility contact.perean al'ld tilapMA* fla: ScOtt HOvle [phone]
4, - County where tM2b. M t Is foes;
5. Distance to treatment fad ., Five 5)
miles.
V. OTHER INFQRMAJ [lily:
I.- Brief Project deeodpeorl' Start-up of eXisting facility
_ 1
Explanation of why �d PUMP and haul permit is bgng raquesWd {lava a oho and Ae explein if an
environmental emergency �.Ti__.. a pelt is being requested due to espgtion
.of previous_,perMit. it is needed until wastewater treatment 7,snt -eratt
s issued.
3. Specify how fang pump and haul 136' "it noWed WAR not fikc"d ti monthey:--L, months.
4. What will be the e p rmarlent Memed Of waiter dlap EW onc§ the plrmp and haul activities
have eased?
e. gate that permanent Wpoeal method will bpi 0
8. Haue perrnit/approVWS for permansrd dWpml Mood b@gn oMghW?
Yea; Permit No.;,! pWmtttfng Agency
S No; Pending Pomtlt No, laeniftng A�g�gyNGD As ev a eg omai
ace
7. Describe how the wastewater will be tmnpgrted (truck rag car, etc pro
and vide the typical
h�uting volume of the 1l �l felb ptraMIna a,e haull4r
: Tanker tuck 2,000 gallons
S. Name of the owner 4f trarlaportfnp lldhlli;Cantrzil
Al�-I�W��PWWWWWWr
-Al

TRIGON ENGINEERING;
Fax:[phone] Dec 16 '02 - 16:27 P.02
akVWAN
J34FITA]
P.L. DRAWER 1
GAsrow, me
c 704-864-8761
October 29, 2002
mr. nave Goodrich ,
NCD NR.- Division of�Water (duality
NPOES U1* .
1617 Mail Service Center
Raleigh, NC 27699,
Reference: NPDES Permit Application NCO087696
Parkle A 'erica -- plant No. 7
Carolee� North Car PA2
Rutherfort County
Subject: Autboof Trigon Engineering Consultants, Inc. as representative
of Parkdait America
Dear Nk. Goodrichi:
This letter is to'form You thatTarkdale America designates Trigon ftin+eeriag,
Consultants, Inc. as the authorized representative of the above roferenced facility..
If you have any questions concerning the application please contact Caroline Medley
with Trigon Engineering Consultants, inc. at (336) 668-OU93 or me at (336) 243-21.41
x 0371.
Sincerely,
PARKDALE AMERY
�r
Randall Ferguson`
Corporate Engineer
RFTcr
LLC.

TRIGON ENGINEERING
i
hermit Number WQ0021478
.tune 24, 2002
Rutherford County
Fax:[phone]
En ineees Certification
Dec 16 '02_ 17:56 P.06
i,John R. Axmall 3r. , as_a.duly registered Professional
Engineer in the State of North 0arolina, halving been authorized to observe
(penodioallyhveekfy/full time) the construction of the;;;�,:4,
Parkdale America Plant No. 7 Caroleen N.C. Rutherford Coun for the Permittee hereby
(Project) (Name of Location)
state that, to the best of my;abi i#es, due care and diligence was used in
the observation of the cons#ruction such that the construction was observed to be built within
substantial compliance and �int Int of the apP I? - roved tans and specifications.
0*140MR111i11d
f yp! Lo CAR01
SiAL l ,
15735
r ,•,i�1iC11C•�1 �� a
I // � I I�fo� ••o• A� �6ye4'`�
Signature `' V
Date fro 0 2 -
i
I
Registration No. 15735

TRIGON ENGINEERING Fax:[phone]
ALWA FARKIALE
P0. DRAWER 1787
CAS70N1A, NC28053
WAMWA@ 704-864-8761
October 29, 2002
Mr. Dave Goodrich
NCDENR-7 Division of Water Quality
NPDES Unit
1617 Mal Service Center
Raleigh, NC 27699
Dec u 6 ' 02 17 : 51 P. 07
I
Reference: NPDES Permit Application NCO087696
Parlidale America - Plant No 7 .
Caroleen, North Carolina
Rutherford County
Subject: Authorization of Trigon Engineering Consultar! Inc. as representative
of Parkdale America
Dear Mr. Goodrich:
This letter is to inform you that Parkdale America designates T igon Engineerw
Consultants, Inc. as the authorized representative of the above i ;ferenced facility.
If you have any questions concerning ft application please eoi tact Caroline Medley
with Trigon Engineering Consultants, Inc. at [phone] o me at [phone]
x.0371.
Sincerely,
PARKDALE AMERICA, LLC.
" 0'-44�
Randall Ferguson
Corporate Engineer
RFrcr

of W ArFR
`off pG
+J r NCDENR
o �
Mr. Randall Ferguson I
Parkdale America
100 Mill Street
Lexington, North Carolina 272951
Michael F. Easley
Governor
William G. Ross, Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E., Director
Division of Water Quality
September 5, 2002
Subject: NPDES Permit application NCO087696
Plant 7
Rutherford County
Dear Mr. Ferguson:
The Division received your permit application and fee payment of $215.00 (paid by check
000089381) on August 30, 2002. Please note that the correct application fee for NPDES permits of this type
is $715.00. Please submit the additional $500.00, payable by check to NC DENR, within ten days of your
receipt of this letter. Failure to submit the proper fee will result in the return of your permit application.
Mrs. Teresa Rodriguez of the NPDES Unit will review your application.' Mrs. Rodriguez will contact
your Authorized Representative (Caroline Medley of Trigon Engineering) if further information is needed
about this project.
Please note that the NPDEIS Unit has currently has 3 vacant positions; the Unit has not been fully
staffed since the first quarter of 1998. Our remaining permit writers are currently carrying extremely heavy
workloads. While we do not expect severe delays in handling your request, be aware that your application is
one of many that Ms.- Rodriguez is currently reviewing.
If you have any addition) questions concerning/ the subject application, please contact Mrs.
Rodriguez at [phone], extension 595.
I
Sincerely,
i
I ,
Charles H. Weaver, Jr.
NPDES Unit
cc: Central Files
NPDES Unit
sk3.eville Regi alrOTffiC 0 ` 1 _dw d1
Caroline Medley
N. C. Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
Internet: h2o.enr.state.nc.us
Phone: [phone], extension 511
Fax: [phone]
e-mail: [e-mail]

l
ZI
Dp
Prepared For:
Parkdale America — Plant No. 7
2138 Highway 221A
Caroleen, North Carolina 28019
J
Prepared By:
Trigon Engineering Consultants, Inc.
Post Office Box 18846
Greensboro, North Carolina 27419-8846
August 19, 2002
NPDES Permit Application
Parkdale America
Caroleen, North Carolina
Trigon Project No. 016-02-033

NPDESPermitApplication August2002
Parkdale America, Caroleen, North Carolina Mgon Project No. 016-02-033
TABLE OF CONTENTS
1
__. GENERAL FACILITY INFORMATION
Summary of Permit Application
NPDES Permit Application Short Form C
ENGINEERING ALTERNATIVES ANALYSIS (EAA)
General Information
Figure 1: 093. USGS Topographic Map — Forest City Quadrangle
Evaluation of Di losal Alternatives
f CONNECTION TO A SEWER COLLECTION SYSTEM
i
Connection to Existing Sewerage System
Letter from Cone Mills
Planned Sewerage System
Letter from Rutherford County Economic Development
LAND,BAA sED DISPOSAL
I
_ WASTEWATER REUSE
j SURFACE WATER DISCHARGE
Figure 2: Discharge Points
Figure 3: Process Flow Diagram
j i Cost Analysis

GENERAL FACILITY INFORMATION

NPDESPernut Application I August 2002
Parkdale America, Caroleen, North .Carolina, Trigon Project No. 016-02-033
1
OF PERMIT APPLICATION
Parkdale America proposes to operate an existing textile plant including an on -site wastewater treatment
facility at 2138 Highway 221A ' Caroleen, North Carolina. The wastewater treatment plant consists of a
septic tank, holding tank, dosing tank, sand filters, chlorinator, and a dechlorinator. Parkdale America
desires to obtain a NPDES permit to discharge treated wastewater into the Second Broad River.
The facility was formerly owned and operated by Galey and Lord, who cancelled their wastewater permit
(NPDES Permit No. 0006009) when the facility was closed in October 2001. Parkdale America proposes to
operate the -facility (manufacturing and wastewater treatment) -in the same manner as the previous owner..
Parkdale America desires to, use', the existing facilityto treat wastewater, which consists of sanitary waste
and cooling tower. blowdown. It is estimated that 70% of the total wastewater discharge will be domestic
with the balance being cooling to, blowdown. It is projected that the facility will generate 3,500 gallons
per day of wastewater. This.. wastewater will be treated using filtration and chlorination and dechlorination.
After treatment, the wastewater will be discharged to the Second Broad River (Outf4001).. The facility
also has six cooling towers that will also discharge to the Second Broad River (Outfall 002).
An Engineering Alternatives Analysis evaluating has been included with the application. The land based
disposal option is not feasible because there is insufficient suitable land since the facility is located in the
flood plain. Even if it were feasible, the present value of costs would be greater than the surface water
discharge option. The option ofj connection to an existing sewer system is not feasible because the closest
municipality is private and, would not allow connection to existing sewer lines. Also, in the event that a
connection were possible, the present value of costs would be greater than the surface water discharge
option. Wastewater reuse is an;option that would be explored pending examination of the composition of
the wastewater after startup of the treatment facility. The Analysis demonstrates that surface water
discharge is the most feasible of the disposal options evaluated.
S.•101601Projectll002116020331Summary.doc TBiGGNENGR&EmGCONsumAms ING

2.
3.
.4.
5.
6.
NPDES PERMIT APPLICATION - SHORT FORM C
For manufacturing or commercial facilities with a discharge <1 MGD (or WTPs)
N. C. Department of Environment and Natural Resources
Division of Water.Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
North Carolina; NPDES Permit Number NC00
Please print or type
Applicant and facility producing discharge
A. Name Parkd Ile America - Plant No. 7
B. Mailing address ofii applicant:
Street address i 100 Mill Street
City Lexington County Davidson
Telephone Nun
Fax Number
e-mail address
C. Location of facilii
Street
i
City
State Ni
Telephone Numb
Standard Industrial Classific
Number of employees:
Principal product(s) produce
Principal' raw material(s) coi
Principal process(es):
Amount of principal product
ii + ano
rouna Zip Code 27295
( 336 ) 243-2141
( 336 ) 243-1813
rferguson parkdalemills.com
Ben County Rutherford
arolina Zip Code 28019
( 828.) 657-6376
(SIC) code(s): 2281
n
Yarn
umed: Cotton & Synthetic fiber
Yarn manufacturing
uced or raw material consumed
amnunfc r-_nncumarl and/nr units of nroductionl
Product Prqduce@ or Raw Material Consumed
AVERAGE
Product Produce or Raw Material Consumed
PEAK
per Day
71,429
lbs yarn produced
71,429 Ibs yarn produced
per Month
2,150,000
Ibs yarn produced
2,150,000 Ibs yarn produced
per, Year
25,800,000
Ibs yarn produced
25,800,000 Ibs yarn produced
7. Check here if discharge occ
Circle the month(s) in which
May June July
Days per week discharge oc
NOTE: If the facility has separal
of wastewater flow at the facility
Page 1. of 2
rs all year ®, or
lischarge occurs: January February March 'April
August September October November December
urs• Monde - Friday
discharge points (outfalls)"or multiple industrial processes, include a schematic.diagram
Version -6-99

NPDES l
For manufacturing
8. Types of wastewater dischar
RMIT APPLICATION - SHORT FORM C -
commercial facilities with a discharge <1 MGD (or WTPs)
to surface waters only (check as applicable).
Discharge per operating day
Flow
GALLONS PER OPERATING DAY
Volume treated before discharging
PERCENT
Sanitary - daily average
2,450
70
Cooling water, etc. - daily average
I 1,050
30
Process water - daily average;
0
0
Maximum per operating day for
total discharge (all types)
3,500
i
100
9. If any of the types of wastewater identified in item 8 (either treated or untreated) are discharged to places
other than surface waters, record tAe amount(s) discharged below: Not applicable
i
A. Municipal sewer system apd
B. Underground well apd
C. Septic tank I gpd
D. Evaporation lagoon or pond apd
E. Other, specify apd
10. Number of separate discharge points: 2
11. Name of receiving stream(s): Second Broad River
12. Does your discharge contain jor is it possible for your discharge to contain. one or more of the following
substances added as a result of your operations, activities, or processes? Circle all that apply:
aluminum ammonia beryllium cadmium chromium Cchiorine residual
f ,
copper cyanide lead mercury nickel oil and grease
phenols selenium zinc None of the above .
- I certify that I am familiar with the information contained in the application and that to the best of my
knowledge and belief such information is true, complete, and accurate.
Randall Ferguson Corporate Engineer
Printed name of Person Signing Title
Signature of Applicant Date
North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any
application, record, report, plan, or other document files or required'to be maintained under Article 21 or regulations of the Environmental Management
Commission implementing that Article, or`, who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method
required to be operated or maintained under Article 21 or- regulations of the Environmental Management Commission implementing that Article, shall be
guilty of a misdemeanor punishable by a fine not to exceed $10,600, or by imprisonment'not to exceed six months, or by both.
(18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.)
Page 2 of 2 Version -6.99

ENG
CONNE
LING ALTERNATIVES ANALYSIS
GENERAL INFORMATION
,N TO A SEWER COLLECTION SYSTEM
LAND BASED DISPOSAL
WASTEWATER REUSE
RFACE WATER DISCHARGE
)ISPOSAL COMBINATIONS

ENERAL INFORMATION

l
EngineeringAlternatives Analysis —NPDESPermit Application
Parkdale America — Plant No. 7,, Caroleen, North Carolina
August 2002
No. 016-02-033
Eng
I. General Information j
- A. Basic Identification of the
Facility Name: '
I
County:
Facility Address:
Facility Telephone No.:
EAA Preparer's Name:
i
EAA Preparer's Address:
Alternatives Analysis (EAA)
Parkdale America -Plant No. 7
Rutherford
2138 Highway 221A, Caroleen, NC 28019
[phone]
Trigon Engineering Consultants, Inc.
313 Gallimore Dairy Road, Greensboro, NC 27409
EAA Preparer's Phone No.: f [phone]
1I
B. Provide a detailed descnpti o n-of project's wastewater disposal needs:
Parkdale America proposes to operate an existing textile plant including an onsite wastewater
treatment facility at the address referenced above. The facility has an on -site wastewater treatment
plant consisting of a ; sep"tic tank; holding tank, dosing tank; sand filters, chlorinator, and a
dechlorinator. Parkdale America desires to obtain a NPDES permit to discharge treated wastewater
into the Second Broad River.
The facility'was formerly
permit (NPDES Permit
America proposes to opc
manner as the previous;ov
Parkdale America desires
waste and cooling tower !
This wastewater will be trn
the wastewater will be dis
cooling towers that will al,
C. If existing facilities will
present and past perfon
component sizes.
Not applicable. No expan
manner as the previous.'oM
D. Indicate if the project will
Indicate current phase state
additional phase.
Not applicable: No construt
same manner as the previous
;ed and operated by Galey and Lord, who cancelled their wastewater
0006009) when the facility was closed in October 2001. Parkdale
the facility (manufacturing and wastewater treatment) in the same
use the existing facility to treat wastewater, which consists of sanitary
wdown. The facility will generate 3,500 gallons per day of wastewater.
`ed using filtration and chlorination and dechlorination. After treatment,
arged to the Second Broad River (Wall 061). -The facility also has six
discharge to the Second Broad River (Outfall 002).
used as part of an expansion, discuss those existing units including
ce, unit capacities and inadequacies and provide a schematic with
n is planned. Parkdale America will operate the facility in the same
constructed in phases. Provide the estimated wasteflow per phase.
for existing facilities and provide a schedule for construction of each
ion is planned because Parkdale America will operate the facility in the
owner.
iIEngi i eeringAlternatives Analysis.doc TRiGONENGvvEERnvG ComuLTAm, ING
-

SCALE: DATE: .: APPROVED BY: SOURCE:
-r = 24000' 18/13/02 1 -USGS
Parkdale America — Plant: No. 7
21A Highway 221A
17-
�.q'GO� Caroleeu; .North Carolina
Trigon Project No. 016-02-033
Trigon Engineering Consultants, Inc.
313 Gallimore Dairy Road
Greensboro North .Carolina 27409 1993 USGS Topographic Map FIGURE
Forest City Quadrangle 1

CONNECTION iT0 A SEWER COLLECTION SYSTEM

Engineering Alternatives Analysis—NPDESPermit Application August 2002
Parkdale America— Plant No. 7, Caroleen; North Carolina Trigon Project No. 016-02-033
Engineering Alternatives Analysis (EAA)
H. Evaluation of Disposal Alternatives
1 A. Connection to a Sewer Collection System (served by a municipality or other entity holding a valid
NPDES or Non -Discharge Permit).
1. Existing Sewerage System: Indicate the distance to -an existing sewer line withina five -mile
radius (extension -of radius should be considered if cost effective for project size).
Distance: 2 to 3 miles'
*NOTE: All connection options should include an -evaluation of both a gravity line as well as a .
force main with,
pump station(s).
�I (a) Provide a descripti o n of sewer facilities ' and resources necessary to connect to the receiving
wastewater treatment plant
According to Richard Young (engineer for Cone Mills), Cliffside Sanitation District has an existing
�. sewer line behind Hayes Memorial Church in Avondale. A. sewer line from the Parkdale America
facility in Caroleen 'to the Haynes Memorial Church in Avondale would have to be constructed in
order for Parkdale America to connect with the existing line. Since the topography will not facilitate
f " a gravity fed system, at least two pump stations will have to be constructed to transport the
- wastewater to the connection at Avondale.
There is no existing municipal wastewater treatment plant sewer line within a five mile radius. The
closest line is in Forest City, which is approximately 10 miles from the Parkdale America facility.
(b) Provide a pre lumnary .indication of flow acceptance from municipal or" private WWTPs under
consideration for connection. If a municipal or private WWTP cannot accept the wastewater, please
explain.
The closest WtiVTP (private or municipal) is Cliffside Sanitation District. According to Arthur
Toompas, Corporate Environmental Manager for Cone. Mills, the wastewater from Parkdale
America can laccepted, by the Cliffside Sanitation District because the expansion, capacity is
reserved for the Cone Mills Cl iside facility. A letter from Mr. Toompas is included.
d (c) Attach a topographic map or a site drawing showing the physical route of this alternative:
Not applicable.; `
(d) Perform a Present Value of Costs Analysis for this alternative as outlined in Append x' A of this
document. Investigate, cost -sharing options with other potential users.
Not applicable. ;
S.•1011
Alternatives Analysis.doc -
TRIGONENGINEERING CONSULTANTS, INC.

AUG.15.2002 .10:39AM CONE MILLS ENG. 336 379 6793 NO.437 P.1/1
CONE TEXTILE
GROUP
A DIVISION OP CONE MIW CORPO"71'
l August 15, 2002
_J
Mr. Fvrest.westall
�I 'Water Quality' Supervisor
NCDENR — Division of Water Quality
1 Interchange Building 1
59 Woodfm Place +�
Asheville, NC 28801
pwerence: NPDES Permit Application
Parkdale America — Plant No. 7
Caroleen,'Narth .4:aroyina
- Rutherford Cortnty
Dear Mr.'"WestaU:
would not be accepted by C
Wastewater tlow from the "above referenced facility Iiffside Sanitation Dirt.
Cone Maio couuacis to operAte the plant to the sanitation district. Cone Mills is the largest
custonfcr (_90% of the wastewater) and capacity is reserved far Cane'Mills expansion•
J If you have my qu�ons, ;please lnicat(336)230-7216.
Sincerely,
Arthur Toompas
Cone Mills "
White oak Plant 24Z0 Fairview PHI Greensboro NC 27405 tel 336.230.700Q faX [phone]

EngineeringAlternativesAnalysis —NPDESPermit Application August 2002
Parkdale America — Plant No. 7, Caioleen,! North Carolina D igon Project No. 016-02-033
;Engineering Alternatives -Analysis (FAA)
1 2. Planned Sewera 'e'S stl : Determine if an area wide sewerage system within a five mile radius.
. is projected to be available within the next five years to receive waste from the project under
study. Determine !availability date and flow acceptance projection with appropriate authority.
Identify your contact in the public utility or private management group that assisted you in this
k, determination.
� Jim Lancaster — Rutherford County Economic
Contact Person: Development
According to Mr. Lancaster, no area -wide sewerage system is planned in the next five years.
Even if there were; a proposed land use plan would need to be.approved first. He stated that
there, is an existingtsmall sewer systematCliffside and that there isn't one planned that he knew
of in the 3 to 4 mile radius of Caroleen. He also indicated that Forest City is the next closest
municipality and that they don't plan to construct anything that will extend to Caroleen that he -
knew of. A letter from Mr. Lancaster is included.
-J
,,.1
I
5.-101601Project12002116020331FormslEngineering Alternatives Analysis.doc TRIGONENGINEERING CONSULTAM,INC

1
08/14/2002 15:19 82824817711 RUTHERFORD CNTY EDC
PAGE 02
RUTHERPORD COUNTY
ECONOMIC DEVELOPMENT COMMISSION
102 West Main Street
Forest City; NC 28843
Uephom: [phone] Fax: [phone]
August 14, 2002
Mr. Forest Westall.
Water Quality Supervisor
NCDENR — Division of Water Quality
fiderchange Building
59 Woodfin Place
Asheville, NC 28801
I
Reference: NiPDES Permit AppSention
Parlr do Amen" — Plant No. 7
Caroken, North Cara=
Rvt1wr6ord County
- i
SubjectPlanned Area -Wide Sew erage System
Dear Mr. West H:
This letter is to address the
vicinity of the above refers
there were, a proposed land
system at Cliffside (the ch
addition, Forest City is not I
ihood of a planned area -wide sewerage system in tht next
facility. To my knowledge, there are not any projects pl .
plan would rwd to be approved first To my knowledgA%
facility) is not planning one in the 3 to 4 mile radius o
ling to construct anything that will, extend to Caroleen that t
If you have amy questions, please me at [phone].
5ince;dy,
i
JExecutive Director
I �
Chairnm Mvisory
Leonard noWfi dd . Executive Director Charles A. Cobb
YJce Ckairmn limmy Lancastor C!► smJ Pilbert
Robertw. Morgan Scott7a*ins
Seererary Max Lehner
Fled NoMe
vt yew in t11C
ed and even if
existing sewer
Caroleen. In
ow of
Wilhup Mcw+yc)r
Lonnie Ray
iornm M. Robbitii

BASED DISPOSAL

Engineering Alternatives Analysis -
Parkdale America — Plant No. 7, Ca
B. Land Based Disposal
irrigation, mound systems,
1. 'Determine if the appli
system.
9 Permit Application
North' Carolina
Alternatives Analysis (EAA)
August 2002
. 016-02-033
Ration of nitrification systems, low pressure pipe systems, drip.
spray irrigation systems)'.
currently owns land that is available and suitable for a subsurface
(a) Provide a description of the facilities and resources necessary including a site plan indicating the
proposed_layout
A land based system would require construction of an infiltration gallery and associated piping from
the wastewater treatment facility; however, the available land is in the flood plain (according, to
Roger Edwards Hof NCDENR DWQ Asheville Regional Off ice). _
(b) Provide a soil analysis that includes the information outlined in Appendix B of this document.
The area do of the facility is located in the flood plain of the Second Broad River. Based,
on the Soil Survey of Rutherford County', the soil type in the vicinity of the facility is a sandy clay
loam. Typical 'values for infiltration were used to calculate the approximate size of a necessary
infiltration gallery to accommodate 3,500 gallons per day, based on an estimated permeabilityfor a
sandy clay loam:
An infiltration gallery encompassing approximately 14,000 square feet would be required. There is
not sufficient usable land available. The open space is located within the floodplain.
(c) Provide calculations to determine the disposal capacity of the applicant's available land, based on
design and loading rate characteristics as well as appropriate regulations.
Not applicable. il
(d) Describe what modifications to the plan (such as reducing the number of units produced, the
reduction of design flow, etc.) would be necessary to- allow for adequate disposal using usable land
on the site. Tliis step should be performed if there is insufficient usable land, considering the
existing project development plan. If there is not sufficient usable land, explain why not.
It would be necessar i to limit the amount of units produced per day, however, since the majority of
the wastewatergenerated is sanitary, it is not likely_thatthis option could be explored.
There ii not sufftcien�t usable land available because the open space is located within the floodplain
and the soil• makeup is such that sufficient berWeability is not possible.
(e) Perform a Present Value of Costs Analysis for this alternative as outlined in Appendix A of this
document.
Not applicable.
2. If there is insufficient land on the project site, determine if any additional land could. be -
acquired. Provide`documentation of availability. If adjacent land could be acquired, evaluate
according to item B (1)�. If adjacent land is unavailable, provide documentation from the owner
stating such. ti
Not applicable.
NOTE: Subsurface disposal systems require, a 100% reserve area. Surface disposal systems
must be capable of treatment'to secondary limits including disinfection.
_- S.•101601Project12002116020331FormslEngineeringAlternatives Analysis-rev.doc T1ttGoNENamEERnVGCoNs=Ams,INC.

ASTEWATER REUSE

i
Engineering Alternatives Analysis—NPDESPermit Application August 2002
Parkdale America — Plant No. 7, Caroleenj North Carolina Trigon Project No. 016-02-033
1
Engineering Alternatives Analysis (EAA)
C. Wastewater Reuse Evaluate reusing all or a portion of the wastewater generated on -site.
The facility is currently evaluating reuse of 1,000 gallons in the cooling towers. Once the treatment
plant is operating normally, then the wastewater will be tested to determine if it can be reused in the
cooling towers. Wastewater after the sand bed and prior to the dechlorinator will be tested.

Engineering Alternatives Analysis - NPDESPermitApplication
Parkdale America - Plant No. 7, Caioleen;, North Carolina
August 2002
rojec't No. 016-02-033
Engineering Alternatives Analysis (EAA)
C. Wastewater Reuse Evaluate reusing all or a portion of the wastewater generated on -site.
- The facility is currently evaluating reuse of 1,000 gallons in the cooling towers. Wastewater reuse is
an option that would be ex
lored pending examination of the composition of the wastewater after
startup of the treatment facility, which may affect future discharge alternatives. Once the treatment
plant is operating normally, then the wastewater :will be tested to determine if it can be reused in the
cooling.towers. Wastewater after the sand bed and prior to the dechlorinator will be tested.
J
E
Alternatives Analysis.doc
TRIGONENGnvEERnvG COArsumAws, INr-

ACE WATER DISCHARGE

i
Engineering Alternatives Analysis— NPDESPermit Application August 2002
Parkdale America —Plant No. 7, Caroleenl North Carolina Trigon Project No. 016-02-033
I
Engineering Alternatives Analysis (EAA)
D. Surface Water Discharize (a discharge to a flowing stream - defined as having positive 7Q10 and
30Q2 flows).
1. USGS should be consulted for obtaining receiving stream flow information. This information
should be provided in'conjunction with treatment plant design. For flow information contact
Mr. Curtis Weaver at (919) 57.1-4043.
According to Mr. Weaver, there are approximately 200 square miles of available drainage area
at the facility. Additional flow information is provided in the table below.
Yield Flow
Description I Ols-sq. mi.) //�
V'3/S)
7QI0 0.3 60
30Q2 0.6 120
Average Annual Discharge, 1.4 to 1.5 279 to 299
2. All discharging systemss should be evaluated both with and without tertiary filtration assuming a
weekly sampling regime.
i
Due to the lack of complexity of this system, tertiary treatment is not being considered.
3. Provide a description of the proposed discharge facilities, including a schematic diagram of the
major components and a site plan of the treatment facility with outfall line(s). All discharge
systems must meet design criteria outlined in the Division's "Authorization to Construct
Process."
i
The existing system consists of a septic tank, holding tank, dosing tank, sand filters, chlorinator,
and dechlorinator. A ";site layout displaying discharge points and a process flow diagram are
attached.
i
I
4. Provide documentation+of the availability of required land and/or easement agreements.
Not applicable.?`
i
i
5. Perform a Present Value of Costs Analysis for this alternative in accordance with Appendix A
of this document. , ,
See Attached.
I
S.101601Projectl200211602033WFormslEngineering Alternatives Analysis. doc TiuGoNENGTNEEmNG CONSULTANTS, INc

--
F US 221 A� --- -
Stormwater Drains ........ El........... �...: .....:.::..
G..o a....... 0.......... 0........ 0.
�......©....... a ........ ❑
.......... ... C OW Wakndy
... ........... ..
...........
Q
o.............. .......... ..._.....-...o .:....-.:...•- - ..o— a _:•_ _ ,d - - --- _�_ _
ao, •
EIMER
41#:
Boiler
Room
Sheet Runoff 001
. - V„ 002 /Sheet Runoff
Y. . �-
�' r� i\/ Second Broad River
SCAL• 9.- DATE: APPROVED BY: SOURCE:
NA 8/14/02 TBenin er & Garrison
Parkdale America — Plant No. 7
2138 Highway 221A
17AV
Caroleen, North Carolina
Tri on Project No. 016-02-033
Trigon Engineering Consultants, Inc.
313 Gallimore Dairy Road Discharge Points FIGURE
Greensboro North Carolina 27409 2

Domestic Wastewater l
Cooling Tower
Blowdown
Sanitary WWTP
1. Septic Tank
2. , Holding Tank
3. Dosing Tank
4. Sand Filters
5. Chlorinator
6. Dechlorinator
OUTFALL 001
i
- SCALE': DATE: APPROVED BY: SOURCE:
J
NA- 8/14/02 L Bensinger & Garrison
Parkdale America — Plant No. 7
2138 Highway 221A
` Caroleen, North Carolina
Trigon Project No. 01602-033
Trigon Engineering Consultants, Inc.
313 Gallimore Dairy Road
Greensboro North Carolina 27409 Process Flow Diagram - FIGURE
I 3

Engineering Alternatives Analysis — NPDESPermit Application August 2002
Parkdale America — Plant No. 7, Caroleen,j North Carolina Trlgon Project No. 016-02-033
Engineering Alternatives Analysis (EAA)
COST ANALYSIS
SURFACE WATER DISCHARGE
Parkdale America has an existing wastewater treatment facility on -site. The facility consists of the
following equipment:
■ Septic Tank
■ " Holding Tank
■ Dosing Tank
■, Sand Filters - -
■ Chlorinator i
Dechlorinator
The facility plans to process approximately 3,500 gallons .per day of domestic (sanitary) wastewater
(-70%) and cooling tower blowdown (-30%).
Cost Considerations
Labor. 'Operation of the facility itself will require minimal labor. There will be,
no permanent person employed to operate the facility. A contractor
would be hired to conduct periodic inspections and testing.
Chemical Usage: Only costs associated with chlorination and dechlorination have been
g � Y _
Considered.
Operation and Maintenance It is estimated that the wastewater treatment facility will operate 5
4 I days/week, 24 hours/day. -
An estimated annual cost breakdown to discharge to the Second Broad River is shown below.
} I -
Estimated
Component. Description. Annual Cost
Labor $1,000 per month, 12 months $12,000.00
Chemicals Chlorine and Dechlorinator $1,500.00
Operation and Maintenance Energy and resources $1,000.00
Total $14,500.00
Estimated costs are based on costs for Parkdale America — Plant No. 21.
j Estimating an up -front cost,,of $F ,250.00, the present value of costs is approximately $112,000.00. Based
on this information, surface � ater discharge is the most economically viable option when compared to the
alternatives.
j
S.•101601Project12002116020331FormslEngirieeringAlternatives Analysis.doc TiJGONENGDJEE NGCONSULTAMS,INC

NPDES Permit Application
August 2002
i
_ Parkdale America - Plant No. 7, Caroleen, North
Carolina
Ij
Trigon Project No.: 016-02-033
Present Value of Costs - Surface Water Discharge
�� rt
a e l Upf ant (C ria nnual (C) Costs :, � M. u IN?
Estimated Upfront (Co) and Annual (CL) Costs
Co
Ct
Surface Water Discharge
$7,250.00
$14,500.00
7'resen ue aCosts (
e'ars
M�
-777
f .a 4
Surface Water Discharge
r = 0.08
t (1+r)t
I
Ct
C,/(l+r)t
0
1
$14,500.00
$14,500.00
1
1.08
$14,500.00
$13,425.93
2
1.1664
$14,500.00
$12,431.41
3 11.259712
$14,500.00
$11,510.57
4 1.36048896
$14,500.00
$10,657.93
}
5 1.466328077
$14,500.00
$9,868.46
6 1.586874323
$14,500.00
$9,137.46
_ 7 1.713824269
$14,500.00
$8,460.61
- 8 1.85093021
$14,500.00
$7,833.90
_ 9 1.994004627
$14,500.00
$7,253.61
Total -
i
-
$105,079.87
Present Value
PV = C„ + E C�(I+rkt
PV = $71250.00
+
$105,079.87
PV = $112529.87
S:\0160\Project\2002\1602033\Calculations\PV
I
i
i
Costs (Discharge)
Page 1 of 1
Trigon Engineering Consultants, Inc.

DISPOSAL COMBINATIONS

Engineering Alternatives Analysis - NPDESPermit Application August 2002
Parkdale America — Plant No. 7, Caroleen) North Carolina Trigon. Project No. 016-02-033
En neering Alternatives Analysis AA
Disposal Combinations: The EAA should evaluate the feasibility of a combination of any of the above
disposal alternatives in lieu of a surface water discharge.
After evaluation of the; alternatives to surface water discharge, it is determined that the alternatives
that were determine not to be feasible individually, would not be feasible in, combination with another
alternative. However, 'if it were determined that the reuse option were feasible (pending testing of the
wastewater after startup of the facility), it could be done in conjunction with the surface water
discharge option.
i 4
f
f
SA
roject12002116020331FormslEngineeringAlternatives Analysis.doc TRIGoNENGI &x=G Co_ NsuLTAm, ING

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I
RUTHERFORD COUNTY
ECONOMIC DEVELOPMENT COMMISSION
102 West Main Street
Forest City, NC 28043
Web Site: www.economic-development.com
Tell phone: [phone] Fax: [phone]
August 14, 2002
Mr. Forest Westall--
Water Quality Supervisor Ub ;
NCDENR — Division of Water Quality
Interchange Building
59 Woodfm Place
Asheville, NC 28801 =a
Reference: -NPDES Permit Application . ,
Parkdale America — Plant No. 7
Caroleen,!Noii h Carolina
Rutherford County
I
Subject:Planned Area -Wide Sewerage System
Dear Mr. Westall:
This letter is to address the likelihood of a planned area -wide sewerage system in the next five years in the
vicinity of the above referenced facility. To my knowledge, there are not any projects planned and even if
there were, a proposed land use plan would need to be approved first. To my knowledge, the existing sewer
system at Cliffside (the closest facility) is not planning one in the 3 to 4 mile radius of Caroleen. In
addition, Forest City is not planning to construct anything that -will extend to Caroleen that I know of.
1
If you have any questions,) please me at [phone].
I
Sincerely,
Jim Lancaster
Executive Director
Chairman
Advisory Board
Leonard Hollifield
Executive Director Charles A. Cobb Dr. William McBrayer
Vice Chairman
Jimmy Lancaster Garland Gilbert Lonnie Ray
Robert W. Morgan
Scott Jenkins Thomas M. Robbins
Secretary i
Max Lehner
Fred Noble

ENGINEERING CONSULTANTS,
P.O. Box 18846 • Zip 27419-8846 • 313 ;Gallimore Dairy Rd. • Greensboro, NC 27409 • [phone] • FAX [phone]
June 21, 2002
Mr. Roger Edwards
Water Quality Supervisor.
NCDENR — Division of Water Quality
Interchange Building
59 Woodfin Place
Asheville, NC 28801 -- _-�
Reference: NPDES Permit Application 15
Parkdale America — Plant No. 7 1AJUN 2 4
Caroleen, North Carolina i L22011�!
Rutherford County s _
V�ATER pUALIiY SECTION
qqq �SHEVILLE REGIONAL OFFICE
Dear Mr. Edwards: i ---- `
This letter is in response ',to our telephone conversation today (June 21, 2002). Trigon Engineering
Consultants, Inc. is in the process of preparing the NPDES Permit Application for the above referenced
facility. We are making everyl effort to complete this application as soon as possible. It is on the top of
our priority list.
If you have any further questions concerning this matter, please call either of us at [phone].
Sincerely,
TRIGON ENGINEERING CONSULTANTS, INC.
I
Caroline Medley John R. Arnall, Jr., P.E.
Project Manager Branch Manager
CM/JRA
5.-101601Project1200211602031 MDES..DOI C
i

to of North Carolina
artment of Environment
and Natural Resourcds
Asheville Regional Office,
Michael F. Easley, Govern(
William G. Ross, Jr., Sec:
Alan W. Klimek, P.E., Dir(
Division of Water Quality
Mr. Randall Ferguson, Cc
Parkdale America
100 Mill Street
Lexington, North Carolina
Dear Mr. Ferguson:
tary
for
WATER QUALITY SECTION
June 24, 2002
Engineer
10 ^�
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RE50URCFS
Subject: Permit Number WQ0021478
Parkdale America Plant No. 7
Rutherford County
In accordance with your IapplicatZVo
ived June 14, 2002, we are forwarding herewith
Permit No.WQ0021478, dated June 17, Parkdale America for Parkdale America Plant No.
7.
This permit shall be effective from the date of issuance until December 17, 2002, and shall
be subject to the conditions and( limitations as specified therein. Please pay particular attention to
the monitoring requirements! in this permit. Failure to establish an adequate system for collecting
and maintaining the required operational information will result in future compliance problems.
If any parts, requirementsl, or limitations contained in this permit are unacceptable to you, you
have the right to request an adjudicatory hearing upon written request within 30 days following
receipt of this permit. The request must be in the form of a written petition, conforming to Chapter
150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714
Mail Service Center, Raleigh; N. C. 27699-6714. Unless such are made, this permit shall be final
and binding.
One set of approved
additional information concern
\En losure
Rutherford County
Ms. Caroline Mecili
ins and specifications is being forwarded to you. If you 'need
this matter, please contact Mr. Roger C. Edwards at 828/251-6208.
an W&Kliek, P.E.,
Enging Consultants, Inc.
y

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COM
DEPARTMENT OF ENVIRONMENT AND NA
RALEIGH
PUMP AND HAUL PERMIT
In accordance with the provisions of Article 21 of Chapter 1
Carolina as amended, and other applicable Laws, Rules, and Rec
PERMISSION IS HEREBY GRANTE
Parkdale America- Plant No. 7
Rutherford County
FOR THE
operation of the collection system and septic tank to serve Plant nc
to the surface waters, pursuant to the application received June 1
the project plan, specifications, and other supporting data subsegt
Department of Environment and Natural Resources and considerE
This permit shall be effective from the date of issuance unti
be subject to the following specified conditions and limitations:
This permit shall become voidable unless the subject puml
out in a manner which has been approved by this Division.
2. This permit is effective only with respect to the nature and
the application and other supporting data.
3. The facilities shall be properly maintained and operated at
4. This permit is not transferable. In the event there is a desire I
or there is a name change of the Permittee, a formal permit i
Division of Water Quality accompanied by an application fee
involved, and other supporting materials as may be appropri,
will be considered on its merits and may or may not be app
5. No type of wastewater other than that from Parkdale An
washer overflow shall be included in the pump and haul
6. The permit shall become voidable unless the agreement bE
No. 7 and Terry Cantrell for the collection, transportatioi
domestic and air washer overflow is in full force and effect.
M
RESOURCES
, General Statutes of North
itions
7 with no discharge of wastes
2002, and in conformity with
ntly filed and approved by the
a part of this permit.
ber 17, 2002, and shall
haul activities are carried
e of wastes described in
times.
a change in facility ownership,
luest must be submitted to the
ocumentation from the parties
:. The approval of this request
Plant No. 7 domestic and air
ieen, Parkdale America- Plant
and ultimate disposal of the

1
In.the event that the facilities fail to perform satisfactorily, including the creation of nuisance
conditions, the Permitteeishall cease operation of all pump and haul activities and take such
immediate corrective `action as may be required by this Division.
8. This Pump and Haul Permit shall not be renewed.
9. The sewage and wastewater collected by this system shall be treated in -the Town of Forest
City Wastewater Reclamation Facility prior to being discharged into the receiving stream.
10. The Asheville Regional Office, telephone number 828/251-6208, shall be notified at least
forty-eight (48) hours' in advance of operation of the pump and haul activities so that an in -
place inspection may; be made. Such notification to the regional supervisor shall be made
during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday,
excluding State Holidays;
11. The Permittee is liable for any damages caused by a spill or failure of the pump and haul
operations.
12. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to
insure proper operation of the subject facilities.
13. The Permittee or his' designee shall inspect the Parkdale America Plant No. 7 collection
facilities to prevent malfu I ctions and deterioration, operator errors and discharges which may
cause or lead to the release of wastes to the environment, a threat to human health, or a
nuisance. The Permittee; shall keep an inspection log or summary including at least the date
and time of inspection, observations made, and any maintenance, repairs, or corrective
actions taken by the Permittee. This log of inspections shall be maintained by the Permittee
for as long as the pump and haul activities are being conducted and shall be made available
upon request to the Division of Water Quality or other permitting authority.
14. Any duly authorized officer, employee, or representative of the Division of Water Quality may,
upon presentation of credentials, enter and inspect any property, premises or place on or
related to the collectio { facilities at any reasonable time for the purpose of determining
compliance with this permit; inspect or copy any records that must be kept under the terms
and conditions of this permit; and may obtain samples.
15. An accurate record of
Permittee, indicating:,
a)
date waste
b)
name of f,
c) .
name of fi
d)
volume,of
e)
status of F
These records shall be
fifteenth (15) day of the
monthly pump and haul activities must be maintained by the
'ater is removed from the facility,
lity from which wastewater is removed,
receiving wastewater,
;water removed, and
nent disposal option.
mitted to the Asheville Regional Office on or before the
:)winq month.
16. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division of Water Quality in accordance with
North Carolina General Statute 143-215.6.

17. The issuance of this permit does not preclude the Permitte' Ifrom complying with any and
all statutes, rules, regulations, or ordinances, which may be' mposed by other government
agencies (local, state and federal) which have jurisdiction.
18. The Permittee shall provide for the installation and mainte nce of an audible and visual
highwater alarm.
19. A leakage test shall be performed on the septic tank and dosing tank to insure that any
exfiltration occurs at a rate which does not exceed twenty ( �) gallons per twenty-four (24)
hour per 1,000 gallons of tank capacity. The engineer's ced fication will serve as proof of
compliance with this condition.
20. A copy of the approved plans and specifications shall be m 'ntained on file by the
Permittee for the life of the project.
21. Non -Compliance Notification:
The Permittee shall report by telephone to the Asheville Re' i'onal Office, at telephone
number 828/251-6208, as soon as possible, but in no case i ore than 24 hours or on the
next working day following the occurrence or first knowledg of the occurrence of any of
the following:
a. Any process unit failure, due to known or unknown rd isons, that render the facility
incapable of adequate wastewater treatment such a echanical or electrical
failure of pumps. aerators, compressors, etc.
b. Any failure of a pumping station, sewer line, etc. res I ing in a by-pass directly to
receiving waters without treatment of all or any porti J of the- influent to such station
or facility.
Persons reporting such occurrences by telephone shall alsd 'rile a written report in letter
form within 5 days following first knowledge of the occurren a. This report must outline
the actions taken or proposed to be taken to ensure that th ' problem does not recur.
22. Upon completion of construction and prior to operation of tF
activities, a certification must be received from a profession
permitted facilities have been installed in accordance with tl
and specifications. Mail the certification to the Permits and
Box 29535, Raleigh, N. C. 27626-0535.
23. The annual administering and compliance fee must be paid
(30) days after being billed by the Division. Failure to pay 0
the Division to initiate action to revoke this permit as specific
subject pump and haul
engineer certifying that the
permit, the approved plans
igineering Unit, Post Office
y the Permittee within thirty
fee accordingly may cause
by 15 NCAC 2H.0205 (c)(4).

i
e,rmit issued this the 241h'day of June, 2002.
(ENVIRONMENTAL MANAGEMENT COMMISSION
vwi z i- i
1
an W. Klimek, P.E., Director
Division of Water Quality
By Authority'of the Environmental Management Commission

Permit Number WQ0021478
Rf
June 24, 2002
Rutherford County
Engineer's Certification
I, ,asap
Engineer in the State of North Carolina, having been authorized
(periodically/weekly/full time) the construction of the project,
Parkdale America Plant No. 7 , Caroleen, N.C., Rutherford Cc
(Project) (Name of Loc,,
state that, to the best of my abilities, due care and diligence was
the observation of the construction such that the construction wE
substantial compliance and intent of the approved plans and spE
Signature
Date
Registration No.
registered Professional
bserve
r for the Permittee hereby
in
bserved to be built within
ons.

TRIGIDN EN.GINEERING. ,ax:336-668-3868
-JUN 2 1 2002,
TFUGON1 XWA
EVERREGIYN cON E
Jun, 21 '02 14:15
P. 02
P.CL Box 18846 -Zip 27419-8846 313 66111more DairyAd.- Greensboro, NC 27409 -(336) 6684o93t FAX [phone]
June 21, 2002
Mr. Roger Edwards
Water Quality Supervisor';
NCDENR - Division of Water Quality
bterchange Building
59 Woodfin Place
Asheville, NC 29801'
Reference: NFi)XS Permit Application
Tarkdale America Plant No. 7
Carolee% NoNorthCaroUma.
RutherfW County
Dear Mr. Edwards:
This letter is in respouse to our telephone conversation today (rune 21, 2002). Trigon Engineering
Consultants, Inc. is in the process of preparing the NPDES Permit Application for the above referenced
facility, We are mald-4evety, of to complete this application as soon as possible. It is on the top of
our priority list.
If you haw any Awther questions concerning this wafter, please tali either of us- at (33- 6) 66MO93.
Sincerely,
TRIGON ENGIMRINd C NSULTANWS� INC.
Caroline Medley
Project Manager
CNVJRA
khn RLAArnall, Jr., P.E.
Branch Manager

TRIGON ENGINEERING Fax:[phone] Jun
'02 14:15 P.01
TRiGoN G.jUl
313 GALLimoRE DAIRY �o�
MAM AD11MS: P.O. BOX IS&
FAX
To:
Roger Edwards
NCDENR — DWO
Phone: [phone]
Fax hone: 828 251-6452
NSLLTANTSi
INC.
I• G,tEENsBoRo, NC 27409-9724
I• GREENSBORO, NC 27419-8846
Date: rune 21, 2002
Dumber of ' ,ges including cover sheet:. 2
From:
I REMAM: 0 Urgent ® For your review ® Reply AS�
Roger,
Please see attached as you requested. If you have questions, please
Caroline
VI/V
Caroline
336 668-0093
1 [phone]
Please comment _ I

I Trigon Engineering Consultants, Inc. I
313 Gallimore Dairy Road
Greensboro North Carolina 27409
I41�ii 10
/► s '
® ! SEAL c
s ? 15735
lIN
®° • N „�
� JJJJ�
a
r
E: DATE: APPROVED BY: SOURCE:
16/12/02 Mr. Randall Fergus
Parkdale America — Plant No. 7
i Highway 221A
j Caroleen, North Carolina
Tri on Project No. 016-02-031
Figure
Location Map 1

To '
owessT G/TT
, 'YEN., ••'r•, •, � 1
J/1 i
EXISTING
SEPTIC.••
: TANK
Ito I
®, 4�
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• Lit .
Prams
To
SPARTANGUaG

Vendor Details —Page 1 .NEMA 3R & 4X Alarms
FFaruREs:
• Flashing lied Alarm Light
* High Decibel Audik le (optional)
"On/Off/Test" Heavy Duty Toggle
6 3 Amp, Circuit Fuse Protection
I
0 Heavy duty. Enclosures
i
• Hinged Cover With Lockable Latch
* External Mounting f eet
i
10 NEMA 4X'Rated AWm Light
• UL 608A Listing loptional)
* One Year Limited Warranty
AVAILABLE QP77ON3: ; o'�'��•��ESSIpN•.,�'
IAMdiblo options Igclude Automatic Reset SII011C4 ClrcultJ
Piezo Buzzer e s SEAL
Alarrm Bell a 15735 =
Vibrating Horn ��,� � Fiy�J � Q►;. a
UL 506A Listing n "sjL ..... ° •\
;&— --#epiulets"'_
SPECIFICATIONS
APPUCA77ONS INCLUDE;
Monitoring High Liquid Laveis
Monitoring Low LiquidLevels
Is Sump & Sewage Basins
Septic Tanks & Aeration Systems
slerns & Atmospheric Storage Tanks
Chemical Solution Tanics
:'y^s And Many More...
� U o
Z_
Model
Location
Use
Enclosure
Type
Enclosure
_ Material
input
Powef
VAC
Control
Fuse
Power
To
Sump
Audible
Included
Approx
Ship
Weight
CS2500
Outdoor
3R i
Painted Galvanized Steel
115
3 Amp
115 VAC
—
10 ibs
CS2500P
Outdoor
3R
Painted Galvanized Steel
115
3 Amp
115 VAC
Ple2o
10 lbs
CS2500B
I Outdoor
313
Painted Galvanized Steal
115
3 Amp
115 VAC
Bop
12 ibs
C52500H
C53000
Outdoor
Outdoor
.3R j
4X I
Painted Galvanized Steel
Fiberglass
115
115
3 Amp
3 Amp
115 VAC
115 VAC
Horn
—
13 N
8 lbs
C53000P
Outdoor
4X i
Fiberglass
116
3 Amp
113 VAC
Piezo
8 Is
53000B
Outdoor
4X i
•Fiberglass
115
3 Amp
115 VAC
Bell
10lbs
S3000H
L
Outdoor
4X
Fiberglass
115
3 Amp
115 VAC
Horn
17 ibs
CSI Controls, Inc., 22a Ohio Street, Ashlame, Ohio 4q0% - Phane.4l 8•288-5767 Fax [phone]
i1999 C51 www.chae4le►aystsmeinc.carn cs0bright,net PSNO02
i

i
Vendor Details-- Page 2
Typical NEMA 3R & 4X Alarms
- i
(ICS26008shown)
1MV-10-80 HeIrf Po+rer Supply
uN
FUSE
00inp)
;P.
ON FLSR.pFF REN
u 4RGH LEVW
vm SR
ANDSBLE ALARM
41
SR
vMTMA
USV-10-60 Nef-12 Parer Supply
U N
1 2
(ICS2000H shown)
rL=
RED
SR
AUDDLE ALARM
CSI COtrols, Inc., 290 Ohio Street, AeMla% Qhlo 44005 Phone 418-289-r767 - Fax [phone]
�1936 081 www.ehandismyaiemslnc.com CSiQbhgnpjgt PS33r302

Parkdale America application
I
Subject: Parkdale America application
Date: Thu, 20 Jun 2002 11:27140 -0400
From: Charles Weaver <[e-mail]>
To: [e-mail]
CC: Roger Edwards <[e-mail]>
I
Ms. Medley, I'm sending this message in response to your telephone call
this morning.
The NPDES Unit has not received a permit application from Parkdale
America for the former Galey & Lord/Caroleen site. Any permit
application should include the following items:
1. The correct application fee. Fees must be paid -by check to NC DENR
(see attached fee schedule).
2. An evaluation of alternatives to discharge is required for all new
permits. Consult the attached guidance document for preparation of
Engineering Alternatives Analyses (EAAs).
3. The owner (owner, principal executive officer or general partner) of
the proposed facility must sign the completed application. If your firm
has been designated as the applicant's Authorized Representative, we
will need that confirmed inlwriting.
4. Attach a site map clearly showing the proposed discharge point (a
section of a USGS topo map is preferred).
You stated that the application was likely submitted without an EAA or
the permit fee. The application will be returned without those items.
It is critically important that a thorough EAA accompany any permit
application. While the NPDES Unit has historical data about the
proposed site, the limits and monitoring frequencies assigned to the
previous permittee may be revised based on the new operation to be
placed at the facility.
If you have any questions, simply reply to this message.
CHW
Name: final fee schedule.doc
final fee schedule.doc Type: Winword File (application/msword)
=' ,Encoding: base64
Download Status: Not downloaded with message
Name: EAA Guidance.DOC
�` ':-"EAA Guidance.DOC' Type: Winword File (application/msword)
Encoding: base64
Download Status: Not downloaded with message
I of] 6/21/2002 11:19 AM

Re: Parkdale America
I
Subject: Re: Parkdale America
Date: Tue, 18 Jun 2002 67:39:43 -0400
From: Roger Edwards <[e-mail]>
Organization: NC DENR - Asheyille Regional Office
To: Charles Weaver <[e-mail]>
Charles,
It is an individual NPDES permit. The site is the closed Galey & Lord
plant in Caroleen, Rutherford County. Galey & Lord requested the permit
(NC000609) be rescinded, thei rescission letter was mailed out October
15, 2001. The discharge will be the same as when Galey & Lord had the
plant in operation. I hope this information can expedite the
re -issuance of the permit. Please let me know when you receive the
application as I do not want) to issue a pump & haul:'. permit until we
(DWQ) has an application;fori the NPDES permit. Let me know if I can be
of assistance.
Thanks,
R. Edwards
Charles Weaver wrote:
> Roger, I don't have an application from that company.
>
> Were they applying for General or Individual permit?
>
> CHW
Roger Edwards - [e-mail]
North Carolina Dept. of Environment and Natural Resources
Asheville Regional Office
Division of Water Quality -(Water Quality Section
59 Woodfin Place
Asheville, NC 28801
Tel: [phone]
Fax: [phone]
Roger Edwards <Roger.Edwards(@@ncmail.net>
NC DENR - Asheville Regional Office
Division of Water Quality - Water Quality Section
1 of 1 _ 6/18/2002 7:43 AM

N. C. DEPARTMENT OF ENVIRONMENT AND.
NATURAL RESOURCES
DIVISION OF WATER QUALITY
WATER QUALITY SECTION
ASHEVILLE REGIONAL OFFICE
59 WOODFIN PLACE
i ASHEVILLE, NORTH CAROLINA 28801
PHONE: [phone] FAX: [phone]
TO:
FAX #: 3 . Psi " ijtq/ 3
FROM:
% I
DATE:
# OF PAGES INCLUDING THIS COVER:
i
MESSAGE: If questionsi, please call 828/251-6208.
t9— 7 a7 l 4
f) . Y-�/,VA Q 0,4 q o / o
I

r-.
PUMP AND HAUL PERMIT APPLICATION
(4 SETS)

TRIGON ENGINEERING Fax:[phone] Jun 14 '02 14:07 P.01
i
TRIGON ENGINEERING CONSULTANTS, INC.
313 GALLimoR B DAMY ROADGRftEENSBOR09 NC 27409-9724
MAM ,EALDRESs: P. 0. BOX 18846 • GREENSOORO, NC 27419-8946
FAX
To:
Roger Edwardsl
NCD)ENR -. DW,
i
i
Fhoae: 829.251.6208
Fax phone: [phone]
Date: June 14, 2002
Number of pages including cover sheet: 5
From:
Caroline Medley
PrDieCt Mama er
Phone: [phone]
Fax phone: [phone]
E-mail: cmedlaRtrigong4g,com
REi.EMAPXSs [] Urgwt ; 0 For your review ® Reply ASAP to Please comment
Roger,
Attached is the application as we discussed. Please give me or Jobn Arnall a call if you have any questions.
Thanks.
I f '
Caroline l p}
' U
I
JUN 1 4 2002 r

TRIGON ENGINEERING Fax:[phone] Jun A j02 14:07
P. 02
I.
State of North CdroUtta
Department of linvironmlant and Natur
Division of avatar Quality
Non-01acharge Pemft Applics
PUMP AND HAUL DISPOSAL Sit
09NERAL INFORMATION:
1. Applirlt (casporation, indt+ridcral, or athar): per.:
2. Print 6wnem or 19ignIng CWai'a Name and'Tffis tths
facility and Ra eompfiancej: Undall Fe2 son,
3, * Mailing Address,100 mill Stseet
ext: 037i
4. Rrojed Name (subdivisbon, faciAly, or edsWlshment nem
name on planslaperea.. iattem of ftft MAW11M. 0081 S
a. Application -Da#e: 06 14 02
7, County where project is locateck.Rut
B. F66
81048'00"
II. PERMIT INFORMATION:
1. Permit No. (win be comph tad by MG);
2- If this appiicatlon Is being submitted ae a mutt of a ma
existing pertnit number And h
3. Specify whether the appt In
INFORMATION ON WASTEWATER ,
1. Nature of Wastewaterr. 70 °e6g4thleatE ____r
.3JL—% Industrial; 96 other wnate (gpr
2. Ptcasi Frvvtqe a one or tvm word doasriptlon apotiirytng t
school. subdivision, hoapihii, commercial, industrial epartr
anti AMMP I-4r
1who-Is legally asports,11:19 for tha
En Sneer
hould be conalatent with -project
of faddy being pumped.
in to an exletIng pWMR, M the
ar private.
ir< of tna wast6wdter, much as
@tC.� Industrial �^

TRIGON ENGINEERING Fax:[phone] Jun 14 '02 14:08 P.03
3, if wastowmter is not doinestle in , tNllarrR teptel ci t
retraltment has been provided to ensure
protection of the rt+c+� ng W2zidweSsr tmatment i>ao11l?NIA —
3500
4. volume of wastewater to be pumped and hBtlled ,- --gallons per day.
ExPlartatian of haver uue$tOWat�di' V91>r1 9 VYee rained X5 allous erson d x 100 ersons) .
._-+ 2p0_gailonsfd(from air washer overflow) 3500 allons d
IV. TREATMENT FACIU, Y INFORMATION:
1. Name of wastoa$ter
2. Treatment facility
3. Treatment facility;
4. County where trod
a. matanca to trod*
V. OTHER
1. brief project dear
2. ExplanatlOn Of
environmental
Of 2KqLv—iQU1L
3. Specify how long
4. What will bo the
have ceased? ---I'm
5. Date that permit
6. Have permitldppro
Yes; Permit! Nr
X No- P°endin� P
7. Describe how the
hauling vol=6 of
B. Name of the
fitment feGiiity reoMns wabtewatar. Forest City
na,; N 0025984
t person and WW011e W- Scott Sav1e [phone]
fadllty; Five 5) miles,
Startup of existing facility
p1Jmp and haul pefmit Is beii'tg Mquested " ep$tatta and oxpWn if an
gney gdstg):Tee pjarmit is being requested due to a iration
.. It is needed until wastewater treatment pleat er*it ..
and haul p81' W needed (shall not exrged 6 morft):...6 *— months,
lent mbthad of waetawatw dlapasal amea the pump and haul activities
0tPr treatment vl
d 1$pq*a1 mstrlcd wilt b avgftble: 12 / 14 /02
s for parmanent dismal method been obtained?
Perrrltding Agency
I;f No. Permitt;ng AgeriNCDt:NR AsheVi Ie Regional
ice
stewater w!l be tmnap*ted ", rail car, et )2 and
p ovideQn a typical
vehMI6 pmvitift the 1%ullt. .
of trp,nsportirig vehlde: Terry ggntXgll--

TRIGON ENGINEERING Fax_336_668-3868
_ Jun 1 1'02 14:08
P. 04
9. Mailing.Address of Hauler. P.O.; Box 1737
City:F4rest City- NC
Telephone Nd_' 828 -248-3 948
10. What typ6 of tank or other eantainer will the wagwater ater ba
volume of this containarT se c_ tank (30,000 allons
11. Was the tank or container already in place or vAR It balnetal
The tank is already in place
12 What type of high water alarm doss the container have?
x - audible and visual .�..
k,
from end what is the
for these aaMMes7_ _._
. auto dialer

TRIGON ENGINEERING Fax:[phone] Jun 14 '02 14:08 P.05
_ - _ —� ----- - - ..-- ---.-- --
I -
r
Name and Complete Add rims. of Engineering Firm; Trigon Engineering Consultanta, Tne.
313 Gallimore Daisy Road,
t
CRY: Green
Te:lisphone No. (336)
ate; NC zip: 27409
Prafm3icnal Enginetr'a Cel t 96006M' '
i. John R. Armall, Jr. I g � i ,�pprrcatldn fc�r Parkdale America Plant 7
has been reviewed by me and As accuiwe and
complete to the best of my knowledge. 114,t her aftd #W to the ben# of my knOW90ge the proposed
design has been prepared in acaardance with the abbe reguMons. Although owtain portions of
this submiftl package may" bren Oaveatoped by btt dt Prof 3einnals, kIdtMion of these MWerials
under my stgrtatu re and $sal• :sfg>1 MW!a that I hm nMead this matedal al and have judged a to be
conWent with this proposed design.
North Carolina Professional Oohw v Ragf"on l+h.
15735
Print Name of Engineer JotmI R. 4=4 1$ Jr.
Applioanfe Cer#ificogn:
r,
Randall Pere
has been reviewed by me,.
if all required parts of this
CARQ
Seal and Sfarfature (specify date); =
15735 �
r(0
., attest th*t this appleatian for Parkdale America Plant 7
is a 4W +;omplete to the best of my lcnoWedge• I understand that
aticsstton are net comploW and that if all required supporting Informagan
and attachments are: not Incl6dead, this appMmIlon Pale will he retuned as inootrtpiete.
5igrt�►ture gate
. R

kA 06 (� (If
State of North Carolina U
Department of Environment and Natural Resources
Dtvlsion of Water Quality JU JUN 1 4 2002
NQn-Discharge Permit Applications
PUMP AND HAUL DISPOSAL SYSTEM
i
I. GENERAL INFORMATION:
1. Applicant (corporatlon,;individual, or other): Parkdale America
2. Print Owners or Signing Official's Name and line (the person who Is legally responsible for the
facility and its compliance):_khndall Ferguson, Corporate Engineer s r.
3. Mailing Address: 100 riill street _
City:. _Lexington ' I State: NC Zip: 27295
Telephone No: (336) i243-2141 ext: 0371
4. Project Name (subdivision, facility, or establishment name - ahould be conaistent with project
name on plans/specs..+letters of flaw aao6ptance, Operatlonal Agreements, etc.):
5. Application Date:- 06/114/02 8. Fee Submitted: $ 675.00
7. County where project is located: Rutherford _
B. , latitude:_ 35 ° 22' 51" Longitude. 81 ° 47' 47"' of facility being pumped.
11. PERMIT INFORMATION:
I
1. Permit No. (will be completed by DWI]):
f
2. If this application is being submitted as a result of a modification to an existing permit, list the
existing permit number And issue date
3. Specify whether the applicant Is Public or x private.
III. INFORMATION ON WAiSTEWATER
1. Nature of. Wastewater: 70 'ADomeitic: %Commercial;
Other waste (specify):
2. Please provide a one or two word description specifying the origin of the wastewater, such as
school, subdivision, hospital, commercial, industrial apartments, etc,: Industrial
and domestic ' '

I
3. If wastewater is not: domestic In nature, what level of pretreatment has been provided to ensure
protection of the receiving wastewater treatment facillty7 _
4. - Voluma of wastewater to be' pumped and hauled: 3500 gallons per day.
5. Explanation of how ,wajqtewater volume wpe detgrminad� 15gallons /person/d x 100persons)
+ 2.000gallons/d (from air washer overflow)_. '3500 allons d
IV. TREATMENT FACILITY INFORMATION:
1. Name of wastewater tre' atrmertit facility receiving wastewater: Forest City
2. Treatment facility permit no,-.
3. Treatment facility contact person and telephone no:
-�14s-- '6 "1
4. County where treatment Is IOcated: Rutherford
5. Distance to treatment faclilty: $_ _ _ _ miles.
V. OTHER INFORMATION
1. Brief project description
2. Explanation of why ,a P
environmental emergel
of previous permit.
is issued.
3. Specify how long pL
4. What will be the per
have ceased? Wasi
5. Date that permanent di
6. Have permit/approvals
Yes; Permit NO.—:
X No; Pending Permit
7. Describe how the wash
hauling volume of the v
8. Name of the owner :of t
Start-up of existing facility
5 and haul permit Is being requested (be specific and explain if an
o)dg!3):The permit is being requested due to expiration_ -
t is.needed until wastewater treatment plant hermit
and haul permit needed (shall not exceed 6 months): _ 6 months.
ent method of wastewater disposal once the pump and haul activities
coal method will be available: 12 / 14 /02
r permanent disposal method been obtained'?
Permitting Agency
O. Permitting AgencyNCDENR Asheville Regional
ice
star will be transported (truck, "rail car, etc.) and provide the typical
lade Provldi ft the haulft Tanker truck 2,000 gallons
vehicle: Terry Cantgell
-2-

9. Mailing Address of Hauler:
City._ State: Zip: -
Telephone No.:
10. What type of tank or other oantainer will the wastewater be pumped from and what is the
volume of this container? septic tank (30,000 gallons)
11. Was the tank or container already in place or will - it be Installed for these activities?
The tank is already in place --"
i
12. What type of high water alarm does the aontalner have?
x audible and visual auto dialer
i
-3-

i
Name and Complete Address. i
313 Gallimor
City: Greensboro
Telephone No. [phone]
Engineering Firm: Trigon Engineering Consultants, Inc.
Dairy Road,
$two: NC Zlp: 27409
Professional Engineer's Ce1'tifieetl6n:
IJohn R. Arnall, Jr. 8ttlF9t that this ®pplication fOr Parkdale America Plant 7
has been reviewed by me and Is accurate and
complete to the best of my knowledge. I further attest that to the best of my knowledge the proposed
design has been prepared in accordance with the applicable regulations. Although certain portions of
this submittal package may', have been developed by other professionals, inclusion of these materials
under my signature and seal• signifies that I helve_ reviewed this material and have judged,At to'be
consistent with the proposed design.r�'" I�
North Carolina Professional; Engineer's Registration No. 15735�' JUN 1 2
i
Print Name of Engineer John R. Arnall, 67-awalJr. - SECn��Flr. J'
Applicant's Certifioetion: .
1 Randall Ferguson
has been reviewed by me and
if all required parts of this ap
and attachments are: not inbIt
Signature
Seal and Signature (specify date):
vec������ CAROj/*ss
�_ Q �a...••.�a•
�•.�Q�ES$IQry��%
-SEAL
15735
'
w . p
•
•
�X14
attest that this application for Parkdale America Plant 7
a=rate and complete to the best of my knowledge. I understand that
motion are not completed and that if all required supporting Information
id, this appllcatlon pacMge will be returned as incomplete.
Date

1. GENERAL
State of North Carolina
Department of Environment and Natural Resources
Division of Water Quality
Non -Discharge Permit Application
PUMP
1NFGRMATI6N:
AND HAUL DISPOSAL SYSTEM
Applicant (corporation, individual, or other): Parkdale America
2. Print Owners or Signing Official's Name and 'Title (the person who !s legally responsible for the'.
facility and its compliance): _ tAndall Ferguson, Uorporate Engineer w.
3. Mailing Address: 100 Piill Street
City: Lexington IState NC Zip:27295
Telephone No:.[phone] ext: 0371
4. Project Name (subdivision, facility, or establishment name - should be consistent with project
name on planslspecs., letters of flow acceptance, Operational Agreements, ate.):
ParkdalP Amr-rips _ PJB;.t* ,[6-
5. application Date:- 06/14/02 B. F06 Submitted: $ 675.o0
7. County where project is located: Rutherford -
B. Latitude: 35 ° 22' 51" Longitude: 81 ° 47' 47"` of facility belhg pumped.
IL PERMIT INFORMATION':
1: Permit No. (will be:..compietsd by DWQ):
2. If this application Is being submitted as a result of a modification to an existing permit, rat the
existing permit numbers And Issue date
3. Specify whether the' applicant is Public or x private.
111. INFORMATION ON WAVEWATER
1. Nature of 1astewater 70 g6QotrtastEc; %Commercial;
% Other waste (specify):
2. Please provide a one on two word descriptlen speelfying the origin of the wastewater, such as
school, subdivision, hospital, commercial, Industrial apartments, etc.: Industrial
and domestic

3. If wastewater is not do
protection of the recei�
4. Volume of wastewater
5. Explanation of how, wg
._ + 2000ga1l(:ns/,d
IV. TREATMENT FACIL
1. - Name of wastewater
2. Treatment- facility psi
3. Treatment facility
4. County where treatme
5. Distance to- treatment f�
V. OTHER INFORMATION:
1. Brief project description
2. Explanation of why, a
environmental emirgi
of previous hermit
is issued.
itic In nature, what level of pretreatment has been provided to ensure
wastewater treatment facility? _
be pumped and hauled: 3500 gallons per day.
VOIUn1e was det4pnlned:(15gallons /person /d x 100persons)
washer overflow)..= 3500gallonq/d._
INFORMATION:
facility receiving wastewater; Forest City ��-
no.:ltl
person and tglephone no: Sc�
Is located' Rutherford
miles,
Start-up of existing facility
ump and haul permit is being requested (be specific and explain if an
ley exists):The permit is being requested due to expiration-- _-
It is needed until wastewater treatment plant permit-
3. Specify how long pump
and haul permit needed (shall not exceed 6 months): h months.
4. What will be the perm;
have ceased? Waste
5. Date that permanent d
6. Have permit/approvais
Yes; Permit NQi_
x No; Pending Perml
j
7. _Describe how the wart
hauling volume of the I
8. Name of the owner of i
method of wastewater' disposal once the pump and haul activities
method will be available: 12/14/02 -
for permanent disposal rrlethod been obtained?
Permitting Agency
No. Permitting AgenCyNCDENR Asheville Regional
Uttice
rwater will be transported (truck, rail car, etc.) and provide the typical
ehI Cle pi'OVWIAg the haullM: Tanker truck 2, 000 gallons
Vehicle: Terry Cantgell
-2-

9. Mailing Address of Hauler:
City ... ..__ State: Zip:
Telephone No.:
I
10. What type of tank or ether r will- the wastewater be pumped from and what Is the
volume of this containrrr"t septic tank �30.000 gallons) __
I
11. Was the tank or container already ih place or vdll it be Installed for these activities?
_The tank.is already in place
12. What type of high water alarm does the container have?
x audible and visual
auto dialer

Name and Complete Address. of Engineering Finn: Trigon Engineering Consultants, Inc.
313 Gallimore Dairy Road,
City:_ Greensboro j t8te: NC Zlp: 27409
Telephone NO. [phone]
Professional Engineer's Certt ioatlon:
IJohn R. Arnall, Jr. attest that this application for Parkdale America Plant 7
• I
has been reviewed by me and inaccurate and
complete to the best of my knowledge. I further attest that to the best of my knowledge the proposed
design has been prepared in accordance with the applicable regulations. Although certain portions of
this submittal package may have been developed by other professionals, inclusiOn of these materials
under my signature and seal' signifies that I have reviewed this material and have judged it to be
consistent with the proposed design.��—
North Carolina Professional Engineer's Registration No. 1
5735
Print Name of Engineer John R. Arnall, Jr.
r I
Seal and Signature (specify date):
Applicant's Certification:
JUN 1 4 r? �I
VgAI trc WAL11 Y a�G=]F�
l
.+••o•••oB•o I PI
li O .•�ISSfpN•. %
� 7 r
e SEAL
5735 : b
j I IV��s �0•• \` ,Ov
WW'
'
CO I (L,/G Z-
Parkdale America Plant 7
Randall Ferguson al�ttest that this application for ...___
has been reviewed by me and is aacurete and complete to the best of my knowledge. I understand that
if all required parts of this application as a not completed and that if all required supporting information
and attachments are: not included, this airppiiaation package will be returned as incomplete.
Signature
Date 06 -! � -.26 a-?—

- State of North Carolina
Department of lenvironment and Natural Resources
Division of Water Quality
Non -Discharge Permit Application'
PUMP AND HAUL DISPOSAL SYSTEM
JUN 14 2002
rU
.j
1. GENERAL INFORMATION: WATER OUALfFY SEr'TfQWJ
• , ' SNEV� REGIONAL
1. Applicant (corporation, individual, or other): Parkdale America —�m-
2. Print Owners or Signing Official'$ Name and 'Title (the person who is legally responsible for the
facility and its compliance): -Randall Ferguson, Dorporate Engineer
3. Mailing Address: 100 Rill Street
City: Lexington. I __ State: NC Zip: 27295
Telephone No: (336); 243-2141 ext: 0371
4. Project Name (subdivision, facility, or estabiiahment name - should be consistent with project
name on planslspecs.; letters of flow seceptance, Operational Agreements, ete.):
5. Application Date:. 06I 14/02 B. Fee Submitted: $ 675.00
7. Dounty where project is located: Rutherford _
S. Latitude: 35 ° 22' 51" Longitude: 81 ° 47' 47"' of facility being pumped.
Il. PERMIT INFORMATION:
i
1. Permit No. (will be completed by DWQ):
2. If this application is being submitted as a result of a modification to an existing permit, list the
existing permit number, And Issue date
3. Specify whether the applicant Is Public or x private.
Ill. INFORMATION ON WA, STEWATER
1. Nature of Wastewater 70 ',6Qorrtestic; °ACommerciai;
, as A Industrial; % Other waste (speeffy):
2. Please provide a one or two word deacriptien specifying the origin of the wastewater, such as
school, subdivision, hospital, commercial, Industrlal apartments, etc.: Industrial -
and domestic

c
3. If wastewater is not domestic in nature, what level of pretreatment has been provided to ensure
protection of the receiving wastewater treatment facility?
4. Volume of wastewater to be pumped and hauled: 3500 gallons per day.
5. Explanation of how wasteWater Volume Wl3g detertnined� 15gallons [person/d x 100persons)
+ 2000gallons/d (from air washer overflow).. _ 3500gallons•/d.•_ _•_._.`_•.•. ._._
IV. TREATMENT F
1. Name of wastewater
2. Treatment- facility pei
3. Treatment facility cor
allk- gab
4. County where treatm
5. Distance to treatment
V. OTHER INFORMA
1. Brief project descriptic
2.
Explanation of writ' a
environmental emerge
of previous permit
is issued.
3.
Specify how fang pum
4.
What will be the perm,
have ceased? waste
S.
Date that permanent a
6.
Have permit/approvals
Yes; Permit No
X No; Pending Perml
7. Describe how the wasi
hauling volume of the
8. Name of the owner of
r,.
INFORMATION:
1went facility receiving wastewater: Forest City
no.:- AC 6 ?.S 9 k 9-
r person and telephone no:+4 % 1C
ht Is located: Rutherford
facility:' i miles.
I'
q* Start-up of existing facility
tp and haul permit Is being requested (be spacifle and explain if an
r exigta):The permit is being requested due to expiration,- _-
It is needed until wastewater treatment plant permit_
and-haul permit needed (shall not exceed 6 months): 6 months.
ent method of wastewater disposal once the pump and haul activities
ter treatment plant
sposal method will be available: 12 / 14 /02
for permanent diapoW method been obtained?
Permitting Agency
No. Permitting AgencyNCDENR Asheville Regional
ice
)water Will be transported (truck, rail car, etc.) and provide the typical
ehicle provldina the haulm: Tanker truck 2,000 gallons
vehicle: Terry Cantkell
&C

t �
9. Mailing Address of Hauler: _
City: M State: Zip:
7ale�hane NHS.:
i a. What type of tarlk;dr other container will the wastewater be pumped from and what Is the
volume of this container? septic_ tank (30,000 gallons)
11. Was the tank or container already in place or will N Pe Installed for these activitles7
The tank is already in place -"'
12. What type of high ;watd r alarm does the container have?
x audible and visual auto dialer
-3-

G�Mo � (fZd�
Name and Complete Address. of Engineering Firm: Trigon. Engineering Consultants, Inc.
313 Gallimore Dairy Road,
City:_ Greensboro I State: NC Zjp: 27409
Telephone No. [phone]
I
Professional Engineer's Cerfiastlon:
IJohn R. Arnall, Jr. Itte9t that this application for Parkdale America Plant 7
I
1 has been reviewed by me and 19 accurate and
complete to the best of my knowledge. I further attest that to the best of my knowledge the proposed
design has been prepared in accordance with the applicable regulations. Although certain portions of
this submittal package may have been developed by other professionals, inclusion of these materials
under my signature and seal. signifies that I have reviewed this material and have judged it to be
consistent with the proposed design. �1
! 15735 JUi if2002
North Carolina Professional Engineer's Registration No.
Print Name of Engineer John IR. Arnall, Jr. y11ATFR Q6faLIf1Y SErr ION ._
,�� CARQ( ;'
e •/f® Q. o
P
Seal and Signature (specify date): SE Al. ( e
15735 '
Applicant's Certification:
Randall Ferguson I � Parkdale America Plant 7
., attest that this application for .__
has been reviewed by me and is aocuraie and complete to the best of my knowledge. I understand that
if all required parts of this application are not completed and that if all required supporting Information
and attachments are: not included, this application package will be returned as incomplete.
Signature
Date O k-1 k -,26 U2Z--
_ r;

�D UTt2 O { O'Z£It City
JP 0. Box 9'28
7-EIt (-7fL-y, ,,�-No dfzz C- a Eofbza 28043
V
JUN 1 4 2002
June 5, 2002
VJAiEfI HALM SECTIfIt`3
� �,SE1EViLL• ��EGIO!�AL �FFECE �.
Randall Ferguson
Parkdale America
100. Mill St.
Lexington, NC 27295
Dear Randall Ferguson,
In response for disposal of wastewater from the Parkdale America Plant in Caroleen
NC, the Town of Forest City will accept the waste from the pump and hall station.
Thank vQu---,-7
Scott Hoyle
Public Works Director
Town of Forest City
rld
0
PO BOX 728
FOREST CITY, NC 28043
J

NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND
NATURAL RESOURCES
PERMIT TO OPERATE A SEPTAGE MANAGEMENT FIRM
Terry L. Cantrell
(Name orp-- aprtymg roc pemtit)
Honey Wagon Express
(Name orFum)
PO Box 1737, Forest City, NC 23043 / Rutherford Co.
(Address City. state Zip Code)
is hereby issued Permit Number NCS 00190 . to operate a Septage Management Firm in accordance with the provisions of North
Carolina General Statute 130A-291.1 and title 15A of the North Carolina Administrative Code, Section 13B .0800. This permit expires
on Dec ember 31; 20 : 'Tlii"s permit -is -issued -to -the -above -named person -alone -and -is -not -transferable -to -any- other person - This pernut
may be suspended or revoked by the Department in accordance with the provisions of North Carolina General Statute 130A-23.
This permit is limited to operations conducted in accordance with the representations submitted in the application for this permit. The
representations contained in the application are incorporated as conditions of this permit. This permit may be suspended or revoked upon
a finding that a violation of the applicable provisions of the statute, administrative code, or condition of this permit has occurred. It may
also be suspended upon a finding that its issuance was based upon incorrect or inadequate information that materially affected the decision
to issue the permit.
DIiS T-579
Solid waste Section (Review 1/96)
Signed
Department of Enviro ent and Natural Resources

-31

VENDOR
ATTACHMENTS:
LOCATION MAP
SITE MAP
PLOT PLAN
DETAILS (SPECIFICATI0IVS)
(4 SETS

7 A
,j
TAIGON
Trigon Engineering Consultants, Inc.
` 313 Gallimore Dairy Road
Greensboro North Carolina 27409
o�ae�as�r�eoeeeeee®� .
cAROI
16/12//02�`�PROVED BY�SOMrRRandall F�
Parkdale America — Plant No. 7
Highway 221A ,
Caroleen, North Carolina
Tri on Project No. 016-02-031
Figure
Location Map 1

TO
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TO
i SPARTANOua6

,oa•��� CARot
_ 15735ell
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a
POy. R.c�'
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"#fill
SCALE: DATE: APPROVED BY: SOURCE:
NA. 16/12/02 Mr. Randall Ferguson
Parkdale America — Plant No. 7
Highway 221A
TAIGON Caroleen, North Carolina
Tri on Project No. 016-02-031
Trigon Engineering Consultants, Inc. Fl llre
P
313 Gallimore Dairy Road LOCatlOII Ma i
Greensboro North Carolina 27409

■ Complete items 1, 2, and 3. Also complete A. Si attire
item 4 if Restricted Delivery is desired. ❑ Agent
■ Print your name and address on the reverse X ❑ Addre
so that we can return the card to you. ` B. Receive _ _ d to ame) C.. 9ate of Dell
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'- O 3M August 2001 Domestic Return Receipt 1 `y�(� ' 266S _O 7C�to 5 N
1 il+ li if Ill i i iii i1 111 Ot i 1�1" •7J

NEW
UNITED STATES POSTAL SERVIC . oT R144 .57 Plrst= • lad tvlaiI
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n ,1' U,SPS
Permit No.. G- j 0,1 � s
On Uarohna e ay-truent of-
'�: - Environment and Natural
Resources --in Place, Asheville, NC 28801
NCDEHR
PAR. ROGEFZ -EIDWARDS
DENR-F)WQ-WO S - -
59 WOODFIN PLACE
ASHEVILLE NC 28801

■ Complete items 1, 2, and 3. Also complete
item 4 if Restricted Delivery is desired.
■ Print your name and address on the reverse
so that we can return the card to you.
■ Attach this card to the back of the mailpiece,
or on the front if space permits.
A.
X
B. Received by (Printed Name)
_. I _ _ -f- - e--+
No;Ilt �aoiii; �oaltsn�nt
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a �� -5�J_ 1!1,loodiin Place, -AslieviI1 2118(
3. Service Type
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5S Form 3811, August 2001 Domestic Return Receipt
._ '.{! iFFt FF iFFi FFiF f.eFlll ! !;
+ ❑ Agent
Ira ❑ Addressee
C. Date of Deliver
s different from Rem 17
❑ Yes'
)' very address below:
❑ No
ID
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MAR - 8
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OFFICE
Ivey? (Extra Fee)
❑ Yes
1_.1126 3932
102595-02-M-15X

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UNITED STATES POSTAL SERVICE First -Class Mail
Postage & Fees Paid
USPS
Permit No. G-10
N
�.•�.�`�� � 9 Woo=_lfin P IaCC, Asheville, N", 23801
HCDENR
MiFl : R,::-':3E: R. E.J'AlARD S
39 V:'OD:►RN PLACE
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W Complete items 1, 2, and 3. Also complete
item 4 if Restricted Delivery is desired.
0 Print your name anb address on the reverse
so that we can return the card to you.
N Attach this card to the back of the mailpiece,
or on the front if space permits.
Article Addressed to:
MR. .-RANDALL -FERGUSON
'CORPORA TEENGMEER
'PARKDALE-AMERICA
100-MILLSTRE.F-r-
,'-F,XJ'NGT0H,Nc-27,,_)q5
A.
13 Agent
11 Addressee
Date of Deliver)
D. Is delivery adgibse; different from item 1 ? 13 Yes
If YES, enter delivery address below: 13 No
3. Sice Type
10 Certified Mail 11kpress Mail
El Registered 17Retum Receipt for Merchandise
11 Insured Mail El C.O.D.
Ddra Fee) OVes
l-i 0j009
I -.- -"9
3S Form 3811, August 2001 Domestic Return Receipt 102595-02-M-154

UNITED STATES POSTAL SERVICE Z .rst-Class,;Jm
\ R I A D Pos F_Qes..R
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NolLh Caro fn'i T/op"1111 cat of
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)I 131+'
DE-?V,R-M1YQ-VVQSz it � �`
5,19 VY00DR.M .A CE OGY 2 2 2003
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Complete items 1, 2, and 3. Also complete
item 4 if Restricted Delivery is desired.
Print your name and address on the reverse
so that we can return the card to you.
Attach this card to the back of the mailpiece,
or on the front if space permits.
Article Addressed to:
C6 L'PORA TE Ej`ijWp' EER
PA RKDAi E ARIERJCA
Ej
LEA°:NG TON, Nc 272.95
El Agent
X �//�if ❑'Addresses
B. Received by (Pri ted Name) C. D e of Ejeliver
l�
D. Is delivery address different from item 1 ❑ Ye
If YES, enter delivery address below: ❑ No
3. Sery e Type
Certified Mail ❑ press Mail
❑ Registered eturn Receipt for MerchandisE
❑ Insured Mail ❑ C.O.D.
Delivery? -(Extra -Fee) ❑-Yes
2. Article Number
r,ansfei frorriserv�ce label
:IS Form 3811, August 2001 Domestic Return. Receipt 102595-01-M-25i

UNITED STATES POSTAL SERVICE
First -Class Mail
Postage & Fees Paid
LISPS
Permit No. G-10
Ox
Nofth Carol ma I )opartment of
'DENR i mviron.m.cril and !,!Llural
Woodi"In Nac-e -,ihevi ll�, c �8,,') 1
)lk- (.)YAVA"fER QUAiXfY
MR. ROGER EDWARDS
DENP-. -D WQ4'VQ S
59 WOODFIN PLACE
—A—SBEY&LE NC 28801
,J