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HomeMy WebLinkAboutNCG500107_Regional Office Historical File Pre 2018pqMEW i'D. Water Resource ENVIRONMENTAL i UALfTY July 1, 2016 Robert L. Darity Manager - Technical Center Operations Midrex Technologies, Inc. 11007 Nations Ford Road Pineville, North Carolina 28134 FAT MCCRQRY L Govemor DONALD R. VAN DER VAART Secretary S. JAY ZIMMERMAN Director= Subject: Compliance Evaluation Inspection Midrex Technologies, Inc. DES Permit N. NCCG50010 7 Mecklenburg County Dear Mr. Daritya Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on July 7 2016,by Mr. Wes Bell of this Office, Please inform the staff that oversee the facility's environmental affairs of our findings by forwarding a copy of the enclosed report. Should you have any questions concerning this report, please do not hesitate to contact Mr. Bell at (704) 2 -219 , or via email at wes,bell edetingov. Sincerely} + W. Corey Basinger, Regional Supervisor Water Quality Regional Operations' Section Division of Water Resources, NCDEt Enclosure: Inspection Report cc:Rusty Rozzelle, MCWQP MSC-1+61'7 Central -Basement WB Mate of North Carolina 1 Environmental Quality 1 Water Resources ( Water Quality Regional operations Mooresville Regional Office 1610 East Center Avenue, Suite 3011 Mooresville, North Carolina 28115 7046631699 United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 2OW OMB No, 2040-0057 Water Compliance Inspection Report Approval expires 8-1-98 Section A: National Data System Coding (i.e., P ) Transaction Code NPDES yr/molday Inspection Type Inspector FacType N G500107 111 12 16/07/07 17 18 (r+ i 1 S 2i� 21 Inspection Work Days Facility Self -Monitoring Evaluation Rating 61 QA ..�---�_----Reserved-.w---. �:-.--�---- 67 1,0 70 L I I 1IN 1 7 2 (, 1 7 Lj_j7 5 8Q Section B: F Data ata [ �:J Name and Location of Facility Inspected (For Industrial Users discharging to PO , also include Entry Time/Date Permit Effective Date POTW name and NPDES oennit Number) 01:00PM 16/07107 1110121 Midrex Technologies 11007 Nations Ford Rd Exit Time/Date Permit Expiration Date Pineville NC 28134 02:08PM 16/07/07 20107/31 Names) of Onsite Representative(sy ritles(s)/Phone and Fax Number(s) Other Facility Data 111 Todd MillertCoordinatdr EHS/704-588-792817045889686 Name, Address of Responsible cial/Titie/Phone and Fax Number Contacted Robert L Darity,11007 Nations Ford Rd Pineville NC 28134/Manager - Technical Center OperabonsnO4-588-7928/7045889686 des Section C: Areas Evaluated inuring inspection (Check only those areas evaluated) Permit Flow Measurement a Operations & Maintenance R rds(Reports ®; Self -Monitoring Program Facility Site Review Effluent/Receiving Waters Laboratory Section D Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary Name(s) and Signature(s) of Ins r(a) Agency/Office/Phone and Fax Numbers Date Wes Bell 6 r MRO 1704 66 1699 Eact.21921 0 / / "t Signature of Mena g ant Q A R�tvie r AgencylOfft hone and Fax Numbers Date Andrew itne MRO WQI/704-663-1699 Ext.2160 EPA Form 60-3 (Rev 9-94) Previous editions are obsolete, Page## 1 Page# Permit- NCG500107 Owner - Facility: Midrex Technologies Inspection Date: 07/07/2016 inspection Type. Compliance Evaluations Permit Yes No MA NE (if the present permit expires in 6 months or less). Has the permittee submitted a new 00 No application? Is the facility as described in the permit? ■ 0 0 11 Are there any special conditions for the permit? ❑ ® ■ Q Is access to the plant site restricted to the general public? 0 0 110 Is the inspector granted access to all areas for inspection? 8 Q Q 11 Comment: The last cola lance evaluation ins ection was Derformed at the facility in 216/14 by D s off. Record Keeging Yes No NA NE Are records kept and maintained as required by the permit? ■ © 0 Q Is all required information readily available, complete and current? ■ © 0 11 Are all records maintained for 3 years (lab. reg. required 5 years)? 13 0 a Q Are analytical results consistent with data reported on DMRs? 0 Q M 11 Is the chain -of -custody complete? [, ] © ■ 11 Cates, times and location of sampling Name of individual performing the sampling El Results of analysis and calibration ] Cates of analysis Name of person performing analyses Transported COCs Are DMRscomplete: do they include all permit parameters? 11 ❑ 8 11 Has the facility submitted its annual compliance report to users and CWQ? © Q 0 11 (If the facility is = or > 5 MGC permitted flow) Do they operate 24t7 with a certified operator El ❑ a 0 on each shift? Is the (SRC visitation log available and current? © ■ 11 Is the ORC certified at grade equal to or higher than the facility classification? © 0 M ® ' Is the backup operator certified at one grade less or greater than the facility classification? 11 [_ j 0 Is a copy of the current NIECES permit available on site? 8 © 0 11 Facility has copy of previous year's Annual Report on file for review? 1 0 Comment. Records reviewed during the ins action were organized and well maintained. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? 11 © ■ Page# Permit: NCG600107 Owner. Facility. Midrex Technologies Inspection Date: 07/07/2016 inspection Type: Compliance Evaluation LalmaLoiy Y-01 IAA Are all other parameters(excluding field parameters) performed by a certified tab? 00 1 # Is the facility using a contract lab? 11 D I # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees El 0 1 Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? 0 0 Y( g flow proportional? alow all treatment units? acted? trim aim+ f^r a!nmnin aMmnet fleant tat 1=tze thiun ^r ant it3l +^ A n tianraac r Celsius)? Is the facility sampling perforrned as required by the permit (frequency, sampling type representative)? u. Y able housekeeping? Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: The perMit covers the dischsl[gg gf!2gn:go_ntact Mling)_ALater (bIcwdownj digchgMgatgm_ the Evan co and Marv; y cooling towers used in con iunction ,with the rota'!Y hearth furnace (RHF) and sme lter at the facility. The RHF and smelter are currently off-line. Page# 4 From: Ripke, Jayson <JRipke@m drex.com> Sent: Thursday, February 06, 2014 3:55 PM To: Allocco, Marcia c: Miler, Todd; Janus ewsk, Kevin Subject: FW: Smelter Campaigns -Cooling Tower Used- VAPC -2012 - 2013 Hello Marcia, Please find below the periodic operations of the following: : 1. The Rotary Hearth Furnace (RHF) which uses the Fv pco and Marley cooling towers and 2 The Smelter which uses the Fvapco cooling tower only. To the best of our knowledge we had no discharge events. Thank you for your informative visit; Thank you, Jayso S. Jayson Ripke, Ph.D. Manager - Tec}iaaic al ("enler Operations Maclrex "T'ectasarr r)ica. Inc, i ' wQareh c' Dc wlt>}as olt I`echnt,logy Center 1100 Nations Ford Road www,midrexxorn , }n c s irgtrira�h,aom From: Burgess, Trent Sent: Thursday, February 06, 2014 1:28 PM To: Mitchell, Stephen; Rip e, .Jayson Subject: R6: Smelter Campaigns -Cooling Tower Used-1= VAPCO-2012 - 2013 RHF Fvapco and Marley Towers ROJ- Heat-Up/Start Shutdown Cate Campaign Gate 518-C1 2011 10/10/2011 10/20/2011 5515-C2 2011 11/15/2011 11/30/2111 518-C3 2012 4/17/2012 4, 26/2t 12 513-C3 2012 /3/2012 5/1 R/2 i12 042-C1 2012 11/21/2012 11/"28/2012 044 C1 2013 3/12 13 3/20/2 13 044-C2 2013 /1 /2013 5/6/2013 1 5040-C1 2013 ./3/2013 10/16/2013 5051-C1 2014 1/16/2014 2/1/2014 From: Mitchell, Stephen Sent: Thursday, February 06, 2014 10:09 AM To: Ripke, Jayson„ Burgess, Trent Subject: Smelter Campainc3s-Cooling Tower Used-EVAPCQ-2012 - 201 Below is a list of all of our Smelter Test Campaigns during 2012 and 2013, with the heat-up/start date and shutdown date. These dates are based on our test reports and from the best of my memory. Let me know if you need additional info. Campaign # Heat-Up/Start Date Shutdown Date 20120402 03/29/12 04/16/12 20120610 06/08/12 06/13/12 20120625 06/22/12 06/27/12 20121130 11/30/12 12/12/12 20130118 01/18/13 01/22/13 20020 01/30/13 02/07/13' Start -Up Trial 06/25/13 07/03/13 20130708 07/11/13 07/19/13 20130724 07/24/13 07/28/13 201302 09/20/13 09/28/13 203120 12/02/13 12/17/13 2 s� 4� s ppppppr, M 6VER North Carolina Department rtment of Environment and Natural Resources Division of Water Resources Water Quality Regional Operations Section trory Thomas A. Reeder John E. Svarla, III Governor Director Secretary March 5, 2014 Mr. S. Jayson Ripke, Ph.D. Manager -- Technical Center Operations Midrex Technologies, Inc. 11007 Nations Ford Road Pineville, north Carolina 251:34 Subject: Compliance Evaluation Inspection Midrex Technologies, Inc. PLIES Certificate of Coverage No. NCG5001 7 Union County Dear Mr. ipke: Enclosed please find a copy of the Compliance Evaluation Inspection report for the inspection conducted at the subject facility on February 6, 2014, by Ms Marcia Allo co of this office. Thank you for your assistance during the inspection and your efforts to comply with the requirements of your permit. The inspection report should be self-explanatory, however, should you have any questions concerning the report, please do not hesitate to contact me at (70) 35M 6 or marcia.allocco@ncdenr.gov. Sincerely, Marcia Allocco, MS Environmental Senior Specialist Water Quality Regional operations cc: Wastewater Branch R. Roz elle, MCI QP Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Cane Phone: (704) 663-16991 Fax: (704) 663-60401 Customer Service:1-877-623-6748 NofthCarohna Internet: http:llportal.ncdenr.orglweblwq Naturalill United States Environmental Protection agency Farm Approved. EPA Washington, 0,G, 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires -31-98 Section A: National Data System Coding (Le., PCS) Transaction Code NPDES yrtmolday Inspection Type Inspector Fee Type 1 N 2 5 3 1 NGG500107 I ill 121 14102/06 117 18 Ld 19 5 20LJ 21 Inspection Work Crays Facility Self -Monitoring Evaluation Rating B1 CA 7 1.0 70 3 71 N 1 72 N 731 1 174 7 (l Section Ft: Facility Data Name and location of Facility Inspected (Farr Industrial Users discharging to POTW; also include Entry Time/Date Permit Effective bate POTW name and NPDES permit Number) 12.55PM 14/02/06 12108101 Miiirex Technologies Exit Time/Gists Permit Expiration Crate 11007 Nations Ford Rd Pineville NO'28134 02:10PM 14/02106 15/07/31 Name(s) of Onsite Representative(s)/iities(s)JPhone and Fax Number(s) Other Facility Data Jtf Name, Address of Responsible Offlcialfritle/Phone and Fax Number Contacted David C Meissner,27 5 Water Rog Pkwy Ste 100 Charlotte NC 8217JJ704-37-160017043731611 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit 11 Flow Measurement Operations & Maintenantx 11 Records/Reports " Self -Monitoring Program 10 Facility Site Review laboratory Section D, Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Names) andSignature(s) of Inspectors) AgencyJOff hone and Fax Numbers Date Marcia Allocco, MRO WQ11704-663-1699 Ext. 2041 Signature of Management Q A Reviewer Agency/OfftcelPhone and Fax Numbers Data EPA Form 360-3 (Rev 9-94) Previous editions are obsolete. Page# 1 yr/mo/day Inspection Type 121 IAIMIMA 117 18' 1 1 Permit: NCG 00107 (owner — Facility: Midrex Technologies Inspection Date: 02/06/2014 Inspection Type: Compliance Evaluation Permit Yes No NA NE (if the present permit expires in 6 months or less). Has the permittee submitted a El El N 1 new application? Is the facility as described in the permit?I Are there any special conditions for the permit? E El E E Is access to the plant site restricted to the general public? 0 E E] 1 Is the inspector granted access to all areas for inspection? N El 0 1:1 Comment. The general permit was reissued on August 1, 2012, and expires on July 31, 2015, The permittee has maintained permit coverage since May 12, 1993. The last compliance evaluation inspection was conducted on September 22 2009, Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? 0 El 1:1 1:1 Does the facility analyze process control parameters, for ex. MI..SS, MCRT, ❑ El 11 El Settleable Solids, pH, DO, Sludge Judge, and lather that are applicable? Comment. The permit covers cooling tower blowdown from the Evapco and Marley cooling towers used in conjunction with the rotary hearth furnace and smelter at the facility. Facility personnel noted they have been no discharges from the cooling towers in the recent past and therefore, sampling required by the permit could not be completed. Flow Measurement - Effluent Yes No Is flow meter used for reporting? 0 El N El Is flow meter calibrated annually? El Is the flow meter operational? El 0 E; (if units are separated) pees the chart recorder match the flow meter? 1 Q Comment: There have been no recent discharge events; flow would be estimated should a discharge occur. lent Sa �llrie Xes No NA NE Is sample collected below all treatment units? 0 El 0 E Is proper volume collected? Is the tubing clean? 0 El Is proper temperature set for sample storage (kept at s 6.0 " )? El 1 Is the facility sampling performed as required by the permit (frequency, sampling El El 0 1:1 type representative)? Comment: There have been no discharges to sample. Page Permit: NGG600107 Inspection Date: 02/06/2014 Owner — Facirity: Midrex Technologies InspectionType: Compliance Evaluation xtained as required by the permit? readily available, complete and current? l for 3 years (tab. reg. required 5 years)? ;istent with data reported on'D Rs°? mplete? on of sampling corming the sampling l calibration luring analyses Is the backup operator certified at one grade less or greater than the facility El Elclassification`? Is a copy of the current NPD a permit available on site? E] El 11 El Facility has copy of previous year's Annual Report on file for review? El Comment: There have been no discharges to sample. Please review the permit requirements should a discharge occur. Page#' 4 NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality" Beverly eves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary tctober'28, 209 O Jeffrey .Myers Midrex Technologies, Inc. 2725 Water Ridge Pk°wy, Suite 100 Charlotte, NC 28217. Subject. Renewal of coverage I General Permit NCG500000 Midrex Technologies, Inc. Certificate of Coverage NCG5001 7 Mecklenburg County Dear Permittee' In accordance with your renewal. application [received: on October 27, 20091, the Division is renewing Certificate of Coverage (CoC) NCG 00107 to discharge under NCG5 €i000. This CoC is issued pursuant to the requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement between North Carolina and. the US Environmental Protection agency dated May 9, 1994 or as subsequently amended]. If any parts, .measurement frequencies or sampling requirements contained in this General Permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, the certificate of coverage shall be final and binding. Please take notice that this Certificate of Coverage is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the certificate of coverage. Cantac 'the Mc�c�resil]e R naI C)f+e riot to an sale or transfrer of the er` 'tted facility. Re 'anii3 C)fii+ce st will assist In o eat n the transfer of this CoC . This permit does not affect the legal requirements to obtain ether permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning the requirements of the General Permit, please contact Jim McKay [19 80 7-6404 or james.mckay@ncdenr. gov]. Sincerely, or oleen H. Sullins cc 00ES fxle 1617 Mail Service Center, Raleigh, North Carolina 76991617 One 512 North Salisbury Street, Raleigh, North Carolina 7604± Phone: 919 607-6 E FAX 919 607-6951 Internet: n atergality.or Altulull# :)LINA NATURAL RESOUR JALITY Midrex Technologies, Inc. is hereby authorized to discharge Cooling Tower Blowdown from a facility located at Midrex Technologies, Inc. 11007 Nations Ford Rd Pineville Mecklenburg County to receiving waters designated as an unnamed tributary to Sugar Creek in subbasin 30834 of the Catawba River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, 11, 111 and IV hereof. This certificate of coverage shall become< effective October 28, 2009. This Certificate of Coverage shall expire July 31, 2012. Signed this day October 28, 2009. for en H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission RECEIVED Depaftent nvironment and Natural Resources Division ! 4 Dee Fteeman WATER Application for renewal of existing coverage under General Pernlit NCG500000 Existing Certificate of Coverage (CoC)-. NCG500_147 (Please print or e) 1) Mailing address' of facility owner/operator: Company Name hfi&&x Technologies. Inc. Owner Na e hfidnx hghmlogigs. Inc, Street Address 272§ Water Ridge Parkway aWk 1QQ City Charlo-tt State C ZIP Code 28` 17 Telephone Number 4-4 3-3382 Fax: 704 §88-988 _ Email address J MYE R&RMI DR M * Address to which alt permit correspondence e should be rn,,-Wed 2) ;Location of facility producing discharge: Facility Name Midrex Technologies. Inc. Facility Contact Jeff y--Myers Street Address 11047 N4tions Ford Road City -Pimy—ille State NC ZIP Code 28134 County IVlecklenburg Telephone Number 7t?4-42a-338 Fax: 70 - -968 , Email address JMYERSOMIDREX.COM 3) Description of Discharge. ) Is the discharge directly to the receiving stream? ® Yes X No (it no, sn1afr t a site reap with the pathway Erb the potential receiving waters clearly marked. This includes tracing fie pathway of the storm sewer to the discharge point, if the storm sewer is the only viable ineatrs of discharge.) b) Number of discharge outfalls (ditches, pipes, channels, etc. that convey wastewater from the property): One What type of wastewater is discharged? Indicate which discharge points, if more than one. I Non -contact cooling water Outfall(s) #: 0 .Boiler Blowdown Outfall (s) #. Page 1 of NCG500000 renewal application X Cooling Tower Blowdown Outfall (s) #. 1 * Condensate Outfall (s) #; 1 Other Outfall (s) #: (Please describe "Other") d) Volume of discharge per each discharge point (in GPI). 001: 1.327 #002: #003: #00 4) Please check the type of chemical [s] added to the wastewater for treatment, per each separate discharge point (if applicable, use separate sheet): ❑ Chlorine X Biocides X Corrosion inhibitors 0 Algaecide 0 Other 0 None 5) If any box in its () above [other than None] was checked, a completed Biocide 101 Form and m u act ers' informaation on the additive must be submitted to the following address for approval: NC DE A DWQ 1 Environmental Sciences Section Aquatic Toxicology Unit 121 Mail Service Center Raleigh, NC 27699-162 6) Is there any type of treatment being provided to the wastewater before discharge (i.e., retention ponds, settling ponds, etc.)? 0 Yes X No Ili yes, please include design specifies (i,e. design volume, retention t€r e, surface area, etc.) with submittal package. Existing treatment facilities shcrarld be described in detail.) 7) Discharge Frequency: a) The discharge is: 0 Continuous X Intermittent 0 Seasonal* i) If the discharge is intermittent, describe when the discharge will occur: Occasional ag per grocers needs fQX research fa ii) *Check the month(s) the discharge occurs: X Jan X Feb X Mar. X Apr X May X Jun X Jul X Aug. X Septa X Oct. X Nov. X Dec. ) How many days per week is there a discharge? O =casion l but Mgy bg Mo -F" ) Please check the days discharge occurs: 0 Sat. 0 Sun. X Mon. X Tue. X Wed. X Thu. X Fri. Additional Application Requirements: e following information must be included in triplicate [original + 2 copies] with this application or it will be returned as incomplete. A Site map. if the discharge is not directly to a stream, the pathway to the receiving stream must be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point. Page 2 of 3 x NCG500000 renewal application Authorization for representatives. If this application will be submitted by a consulting engineer (or engineering firm), include documentation from the Permittee showing that the consultant submitting the application has been designated an Authorized Representative of the applicant, Certification I certify that I am familiarwith the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: Jeffrey Title. Mann er — Technical Center Operations 1 2 (Signature of. c no (Date Signed) North Carolina General Statute 14 3-215.6 b (i) provides that. Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan or other document filed or required to be maintained under Article 21 or regulations of the Environmental fan ent Commission implementing that Article, or who falsifies, tampers with or knowingly renders inaccurate any recording or monitormg device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to ex $25,00, or by imprisonment not to exceed six months, or by Path. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) acomacaeaeacaeaectracaect This Notice of Renewal Intent does NOT re uirg a separate foe. The pernAtted facilft-alreadv oays-an annual fee for coverage under N C5®t?OQQ. acaeacaeacaeacaeaeacaea Mail the original and two copies of the entire package to Mr. Charles H. Weave NC DENR / DWQ / NPDE 1617 Mail Service Center Raleigh., North Carolina 276 S-1f T Page 3 of 42 Vic* At it si Ind Eaw 02 "o 4=) thq T.* tk.. m SO I N\ Ins 2t 20SM124 fm "Vokw Iw- Water Flow Mytopo Mapt Pint Page 1 o ' l �� is s k €' • q � + r v # �e , r c x s r v CHARLOTTE,k t s jrt t "C'S[ ' x x rr Dinkins PCarn er � q s A x r k d t s + + � a a 3 h r x * /}L,:,f s�S •+ * w +3i� iµlX�fi(�i�y4St4 a+M�4 ", g * nk r )ki Y IY £ v VSo l � t ♦ rt r tt �� f C a , If t t�tt� }* '. t +F x e �g 1 " ' t Mu * t� l t .i 6 t c • r yy jff * * * t r o m ml Map provided by MyTopo.com 0 2000Ft BIOCIDE/CHEMICAL TREATMENT WORKSHEET-FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. 1. Facility Name: Midrex Technologies. Inc. NPDES # NC: NLQ500NO 107 Outfall #- I County: Mecklenburg Receiving Stream: Sugar Creek 7QIQ 10* (cfs) *Assumed conservatively low. (All above information supplied by the Division of Water Quality) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water body? A.D.D. = --,- 0.001327 (in M.G.D.) Please calculate the Instrearn Waste Concentration (lWC in percent) of this discharge using the data entered above. (A.D.D.) X 100 X 100 IWC = (7Q10)(0.646)+(A.D.D) .646) + ( 0M05 % This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. it. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? 3D TRASAR 3DT289 Please list the active ingredients and percent composition: Phosohoric Acid Substituted aromatic amine 1-5 % Sulfuric Acid 1-5-% What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24hr period. D.R.= 575 grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X I_qgl. water X 8.24 lbs. X specific gravity of product X 453.59(L 128 fl. oz. 1 gal. water 1 lb. A Facility Name: Midrex Technologies, Inc. NPDES #. NCG500000 Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge paint. Can an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume= 2,73E-4 million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. N/A What is the decay rate (D K.) of the product? if unknown, assume no decay (D.K.=O) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L. = Days The decay rate is equal to H.L. 0.6 O =Decay Rate (D.K.) Calculate degradation factor (D.F.). This is the first order loss coefficient. D.F. A.D.D. . + (D.K.) � � + ( ) � 4.86 (Volume) ( ) Calculate Steady State Discharge Concentration: Dischg Conc. = (D F.)(Volurt e)( 78) ( ) ))(3785) 114. mg/I Calculate concentration of biocide instream during law flow conditions. (Receiving Stream Concentration) (Dischg. Conc.) x (IWC%) } x } 0.0235 mg/I 100- 100 Receiving Stream Concentration Ill. Calculate regulated limitation. List all LC50 and E 50 data available for the whole product according to the following columns. (Note that units should be in mg/I). Please provide copies of the sources of this data. Organism Test Duration LC50/E 50 (m /t Fathead Minnow 06 hrs 3 750/ Rainbow Trout 06 hrs 1 80/ Darihnia Magna 48 hrs /1 908 Ceriodarihnig dubia 48 hr 1 875C i } Facility Name; Midrex Technologies. Inc. NPDE= #: NCt 500000 Choose the lowest LC50/EC50 listed above: Enter the LC501 C50: 4. If the half life (H.L.) is less than 4 days, perform the following calculation. Regulated Limitation = 0.06 x LC50 = mgll If the half life (H.L.) is greater than or equal to 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC 0 = O.04; mg/1 Choose the appropriate regulated limitation from the calculations immediately above and dace in this blank: O.042 —mg/liter From Part lI enter the receiving stream concentration Q01 17 mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Person in Responsible Charge Jeffrev Mvers Name (Print) ignature Date Person Completing This Worksheet (If different from above) Ggry C. Ribblett P.E. -- e a Name (Print) Signature Cate Please submit to: Division of Water Quality Aquatic Toxicology Chit 1621 Mall Service Center Raleigh, NC 27699-1621 Attu: Todd Christenson , W Q. if vrm 101 (612000) Facility Name: Midrex Technologies. Inc. NPDES #: NCG500000 Suggigmental Metals AngLysig If copper, zinc, or chromium are present in the proposed biocidal compound, complete this worksheet, A separate form must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete separate form for every metal present in the biocide. Metal Chemical Formul Molecular WeighWeigW of Metal Formula Weight Concentration in Biocide EXAMPLE Copper Cu O4* H 0 63.546 g1mole 249.680 g1mole OI2 °fiQ Dosage rate of Blocide (DR) (from page 1): OR = grams/day Average Daily Discharge (ADD) (from page ): ACID = million gallons/day Discharge Concentration (DC) of Bloldie: DC DR ( grams/day} = ADD ( million gallons/day) = prams/million gallons Convert DC to micrograms/liter (ppb) DC (pg/I) = DC (grams/million gal) .85 x 1 x 105 05 liters/million gal. p tl /mi Calculate the fraction of metal In the metal -containing compound(MF). F = MW _ { cQrams/mole) FW ( grams/mole) Calculate the fraction of metal In the bloci al compound (BF). BF = MF x 100 x °% 000) Calculate the concentration of metal in the discharge (M) = DC x BF = /I x ug/I Calculate the Instream metal concentration (IMC) at low -flow conditions: IMC = M x IW1 0 = ug/I x 10g % _ ctg/I Regulated limitation of metal (from below): gll NC General Statutes 15A NCAC 2B.0211 define: Dropper- 7 µg/I water quality action lever Zinc- 50 pg/I water quality action level` Chromium- 50 p/I water quality standard (Walues which exceed action levels must be addressed directly by aquatic toxicity testing, D.W.Q. Form 101 (6122000) 4 BIOCIDE/CHEMICAL TREATMENT WORKSHEET-FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. 1. Facility Name: Midrex Technologies, Inc. NPDES # NC: N_CG500000 Outfall # I County: Mecklenbur2 Receiving Stream: Suqar Creek 10 10* (cfs) *Assumed conservatively low. (All above information supplied by the Division of Water Quality) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water body? A.D.D. = 0.001327 - (in M.G.D.) Please calculate the Instrearn Waste Concentration (IC in percent) of this discharge using the data entered above. IWC = (A.D. D.) X 100 X 100 0.0205 % (7Q1O)(0.646) + (A.D.D) )(0.646) + ( This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. It. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? aTABREX ST70 Please list the active ingredients and percent composition: Sodium Hydroxide 1-5 % What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24hr period. D.R.- 288 grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X I_qql. water X 8.24 lbs. X specific gravity of product X 4Q.59g. 128 If. oz. 1 gal. water 1 lb. t Facility Name; Midrex Technologies, Inc. NPDES #: NCG500000 Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume= 2.73E-4 million gallons What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. _NIA What is the decay rate (D.K.) of the product? If unknown, assume no decay (D.K. 0) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L. = Clays The decay rate is equal to -1 X 0.69 = 0 =Decay Rate (D.K.) Calculate degradation factor (©.F.). This is the first order loss coefficient. (Volume) ( } Calculate Steady State Discharge; Concentration. Dischc Conc. = (D.R.) _ ( 57.3 mg/1 (D.F.)(Volume)(3735) ( )( )(3785) Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) Dischq Cone x (I C%) x 0.0117 mg/I 100 100 Receiving Stream Concentration Ill. Calculate regulated limitation. List all LC50 and EC50 data available for the whole product according to the following columns. (Note that units should be in mgfl). Please provide copies of the sources of this data, t rganlsm Test Duration LC50/EC50 (ma/1) Rainbow Trout 26 hrs 4.5 / heeghead Minnow 9§ hrs 1 / Fathead Minnow 9§ hrs U a hnia ma na 48 hrs 4.2 / 4. M sid hrim 95 hrs 2 / A Q. Form 101 (612000) 2 Facility Name: Midrex Technologies, Inc, NPDSS : NCG5t14 OOO Choose the lowest LC50/FC50 listed above: Inter the LC50/EC50: 4.2 If the half life (H.L,) is less than 4 days, perform the fallowing calculation, Regulated Limitation = 0.05 x L050 = mg/l If the half life (H,L.) is greater than or equal to 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC50 = 0.04 mg/1 Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: QQ 2; mg/liter From Part If enter the receiving stream concentration: Cf.U117 mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Iverson in Responsible Charge Jeffrey Myers Name (Print) nature Date PersonCompleting This Worksheet (If different from above) Name Print k # Signature Date Please submit to: Division of Water Quality Aquatic Toxicology Unit 621 Mail Service Center Raleigh, NC2T5gg-1621 Attu: Todd Christenson 3 X Facility Name. Midrex Technologies. Inc. NPDES #: NCt 00000 SuRgl2mjnLal Metals Analysis If copper, zinc, or chromium are present in the proposed biecidal compound, complete this worksheet. A separate term must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a separate form for every metal present in the biocide. l %g Chemical Formula Molec l r Wei t of Met l _F2rmula Weight nc ntr tion in.Biocid " EXAMPLE .5H 6 .546 hale 240.680 glmole 0.2 Copper Cu lJ4 Dosage rate of Biocide (DR) (from page 1) DR =grams/day Average Daily Discharge (ADD) (from page 1 )„ ADD = —million gallons/day Discharge Concentration (DC) of Biocide: DC = DRgrams/day) grams/miltion gallons ADD (_,_ million gallons/day) Convert DC to micrograms/liter (ppb): DC (p /1) = DC (grams/million gal) x 1 x 106 pq/ ugll 0.785 x 106 liters/million gala Calculate the fraction of metal In the metal -containing compound; (MF): W ( drams/mote) MF - 1=W ( rams/male) Calculate the fraction of metal in the bl cidal'compound (BF): MCC (°1 _ °/° F = MF x 100 _ x (100) Calculate the concentration of metal In the discharge (M). DC x BF = ug/I x ucd/l Calculate the Instream metal concentration (IMC) at low -flaw conditions: IMC = M x _ ug/I x/ 100 100 = pgfl Regulated limitation f metal (from below). ugll NO {general Statutes 1 aA NCAC 2B.0211 define. Copper- 7 µg/i water quality action level* Zinc- 50 ftgd) water quality action level* Chromium- 50 pgll water quality standard ("Values which exceed action levels must be addressed directly by aquatic toxicity testing.) D? W. Q. Form 101 f 61 000) fi C PRODUCT DATA ; FIB:ET )F4# Ns A LN(Co0o' 30 TRASARO 3DT289 EMERGENCY TELEPHONE NUMBER(S) (800) 4 9300 (24 Hours) CHEMTREC 1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION RODUCT NAME 3Q TRASARO 30T289 PLI ATION : COOLING WATER TREATMENT COMPANY IDENTIFICATION: Nalco Company 1601 W. Diehl Road Naperville, Illinois 60563-1198 EMERGENCY TELEPHONE NUMB R(S) (800) 4 -9300 (24 Hours) CHEMTREC NFPA 04M/HMIS RATING H LTH : 2/2 FLAMMABILITY: 0/1 INSTABILITY: 6 0 OTHER Insignificant 1 = Slight 2 = Moderate 3 = High 4 = Extreme * -`Chronic Health Hazard MP ITIONfIiC FORM 4.TION ON INGREDIENTS Our hazard evaluation has identified the following chemical substance(s) as hazardous. Consult Section 15 for the nature of the hazards) Hazardous Substance(s) CAS NO % (w/W) Phosphoric Acid 7664-38-2 1.0 - 5.0 Substituted aromatic amine Proprietary 1.0 - 5.0 Sulfuric Acid 664-93-3 1.0 - 5. J HAZARDS IDENTIFICATION **EMERGENCY OVERVIEW** WARNING Irritating to eyes; Do prat get in eyes, on skin, on clothing. Do not take internally. Use with adequate ventilation. In case of contact with eyes, rinse immediately with plenty of water and seek medical advice. After contact with skin, wash immediately with plenty of water. Wear suitable protective clothing. May evolve oxides of carbon (COx) under fire conditions. May evolve oxides of sulfur (SOx) under fire conditions. MaX evolve oxides of phosphorus PO under fire conditions. PRIMARY ROUTES OF EXPOSURE Eye, Skin HUMAN HEALTH HAZARDS - ACUTE EYE CONTACT Irritating, and may injure eye tissue if not removed promptly. Nalco Company'1601 W. Diehl Road • Naperville, Illinois 60563-1198 . (6 0) 05-1000 For additional copies of an MSDS visit www.nalco.com and request access 1112 N A L 00 WD M ancc I 3G TRASARO 3DT289 EMERGENCY TELEPHONE NUMBER($ (800) 424.9300 (4 Hours) CHEMTREC SKIN CONTACT: Can cause mild irritation. INGESTION Not a likely route of exposure. No adverse effects expected. INHALATION: Not a likely route of exposure. No adverse effects expected. SYMPTOMS OF EXPOSURE: Acute review of available data does not identify any symptoms from exposure not previously mentioned. Chronic A review of available data dices not identify any symptoms from exposure not previously mentioned. HUMAN HEALTH HAZARDS - CHRONIC No adverse effects expected other than those mentioned above. 4. 1 FIRST Atli MEASURES EYE CONTACT Immediately flush eye with water for at least 15 minutes while holding eyelids open. If symptoms develop, seek medical advice. SKIN CONTACT Flush affected area with water. If symptoms develop, seek medical advice. INGESTION: Get medical attention. Do not induce vomiting without medical advice. If conscious, washout mouth and give water to drink. If reflexive vomiting occurs, rinse mouth and repeat administration of water. INHALATION Remove ove to fresh air, treat symptomatically. if symptoms develop, seek medical advice: NOTE TO PHYSICIAN Based on the individual reactions of the patient, the physician's judgement should be used to control symptoms and clinical condition. 5, FIRE,,,, FIGHTING MEASURES FLASH POINT: Not applicable EXTINGUISHING MEDIA This product would not be expected to burn unless all the water is boiled away. The remaining organics may be ignitable. Use extinguishing media appropriate for surrounding Tiro. Nalco Company 1601 W. Diehl `Road • Naperville, Illinois 605 ;3-11 - {}306-1000 For additional copies of an MSOS visit www.nalco.com and request access 2/12 SAIFETY DATA. SHEET PRODUCT NALCO D TRASAR@ 3DT289 EMERGENCY TELEPHONE NUMBER(S) (800) 4 -9300 (, 4 Hours) CHEMTREC FIRE AND EXPLOSIONHAZARD: May evolve oxides of carbon (CGx) under fire conditions. May evolve oxides of sulfur (SOx) under fire conditions. May evolve oxides of phosphorus (PC. x) under fire conditions. SPECIAL PROTECTIVE EQUIPMENT FOR FIRE FIGHTING In case of fire, weer a full face positive -pressure self contained breathing apparatus and protective suit. ACCIDENTAL. RELEASE MEASURES PERSONAL PRECAUTIONS Restrict access to area as appropriate until clean-up operations are complete. Use personal protective equipment recommended in Section 8 (Exposure Controls/Personal Protection). Stop or reduce any leaks if it is safe to dos sox Ventilate spill area if possible. Ensure clean-up is conducted by trained personnel only. Do not touch spilled material. Have emergency equipment (for fires, spills, leaks, etc.) readily available. Notify appropriate government, occupational health and safety and environmental authorities. METHODS FOR CLEANING UP SMALL SPILLS* Soak up spill with absorbent material. Place residues in a suitable, covered, properly labeled container. Wash affected area. LARGE SPILLS: Contain liquid using absorbent material, by digging trenches or b diking. Reclaim into recovery or salvage drums or tank truck for proper disposal. Clean contaminated surfaces with water or aqueous cleaning agents. Contact an approved waste hauler for disposal of contaminated recovered material. Dispose of material in compliance with regulations indicated in Section 1 (Disposal Considerations). ENVIRONMENTAL PRECAUTIONS Dos not contaminate surface water. 7 HAND,,ILING AND STORAGE HANDLING Do not get in eyes, on skin, on clothing. Do not take internally. Use with adequate ventilation, Do not breathe vapors/gases/dust. Keep the containers closed when not in use, Have emergency equipment (for fires; spills, leaks, etc,) readily available. Ensure all containers are labeled. STORAGE CONDITIONS Store in suitable labeled containers. Store the containers tightly closed. SUITABLE CONSTRUCTION MATERIAL Boma-N, Hypalon, EPDM, Polyethylene, Polypropylene, HDPE (high density polyethylene), PVC, Epoxy phenolic resin UNSUITABLE CONSTRUCTION MATERIAL::„ Brass, Stainless Steel 304, Neoprene, Viton, Polyurethane, 100% phenolic resin liner, Stainless Steel 316E . EXPOSURE CONTROMPERSONAL PROTECTION OCCUPATIONAL EXPOSURE LIMITS Exposure guidelines have not been established for this product. Available exposure limits for thesubstance(s) are shown below. Country/Source Substance(s) Category ppm g/m3" Nalco 'Company 1601 W. Diehl Road • Naperville, Illinois 6056 -11 8 - (63) Q -1000 For additional copies of an MSDS visit www.nalco.com and request access /1 SAFETY DATA SHEET AWW r-W N" 'A' L (0 fto, 0% F'RQC}UT 3Q TRASARO 3DT289 EMERGENCY TELEPHONE NUMBER(S) (800) 424 9300 (24 Hours) CHEMTREC Phosphoric, Acid AGGIHf A ACGIHISTEL OSHA ZitPE Sulfuric Acid (Thoracic fraction.) ACGlHJTWA tl:a Sulfuric Acid OSHA Z11PEL ENGINEERING MEASURES:= Generalventilation is recommended. RESPIRATORY PROTECTION Where concentrations In air may exceed the limits given in this section, the use of a half face filter mask or air supplie breathing apparatus is recommended. A suitable filter material depends on the amount and type of chemicals beini(, handled. Consider the use of filter type: Multi -contaminant cartridge. with a Particulate pre -filter. If respiratory protection Is required, institute a complete respiratory protection program including selection, fit testing, training, maintenance and inspection. HAND PROTECTION: When handling this product, the use of chemical gauntlets Is recommended. The choice of work glove depends on work conditions and what chemicals are handled, but we have positive experience under light handling conditions using gloves made from PVC . Cloves should be replaced immediately if signs of degradation are observed, Breakthrough time not determined as preparation, consult PPE manufacturers. SKIN PROTECTION: Wear standard protective clothing. See general advice. EYE PROTECTION When handling this product, the use of splash chemical goggles is recommended: HYGIENE RECOMMENDATIONS: e....., 1 _..­ws wr.y,,.,--,-... 1..... I.,.V . ,..,. 1-1..,..:..,.w...,, a.,, av -v, ar,+aip:.:a ew.,..-. v a.t... :.. ww. a:.:, a„w.vaa+.,s ui:9yei,ia -.- contaminated clothing before reuse. Always wash thoroughly after handling chemicals. When handling this product never eat, drink or smoke. . PHYSICAL AND CHEMICAL PROPERTIES PHYSICAL. STATE Liquid APPEARANCE Yellow ODOR None SPECIFIC' GRAVITY 1,151 @ 77 "F 125 DENSITY 9,56 lb/gal SOLUBILITY IN WATER Complete pH (100 ) 1.8 VISCOSITY 5.4 c t Nalco Company 1601 W. Diehl load • Naperville, Illinois 605 3-11 8 • ( 3C1) 0 -1000 For additional copies of an MSOS visit www.nalco.com and request access 41 l2 ��"No ALCO PRODUCT 3Q TRASARO 3DT289 r«rrr-n.w a».rtwaas Mrr»:e r-a+Ye t/tirtr rlt trersic nti"ef f s.I I!'*A'�L"hIPd4EP•f:':Ct21li*`f)i#14aIwfYr!!aQ»da9 INITIAL BOILING POINT a Calculated STABILITY: ' Stable under normal conditions. t .t#IN w=MI,.#� t: CONDITIONS TO AVOID: rig temperatures. MATERIALS TO AVOID Bases Contact with strong alkalies ( »g. ammonia and its solutions, carbonates, sodium hydroxide (caustic), potassium hydroxide, calcium hydroxide (lime), cyanide, sulfide, hypochlorites, chlorites) may generate heat, splattering or brining and toxic vapors. Contact with reactive metals (e.g. aluminum) may result in the generation of flammable hydrogen gas: HAZARDOUS DECOMPOSITION PRODUCTS Under fire conditions: Oxides of carbon, Oxides of sulfur, Oxides of phosphorus, Oxides of nitrogen 1I. fdXICOLOGICAL INFORMATION No toxicity studies have been conducted on this product. This product is not expected to a sensitizer: CARCINOGENICITY None of the substances in this product are listed as carcinogens by the International Agency for Research on Cancer (IARC), the National Toxicology Program (NTP) or the American Conference of Governmental Industrial Hygienists (ACGIH).': HUMAN HAZARD CHARACTERIZATION: Based on our hazard characterization, the potential human hazard is: Low 12. 1 E+COLOGICAL INFORMATION E OTOXICOL.OGICAL, EFFECTS The following results are for the product. Nalco Company 1601 t . Diehl Road - Naperville, Illinois 0 -11 • ( 0)30 -1000 For additional copies of an MS S visit www.nalco.com and request access 51 t2 ""NALCO kiwi 1 09= A a Incubation e'er€cad Value Test Descriptor `d 9,40 n7 /I Product The organic portion of this preparation is expected to be readily biodegradable. MOBILITY The environmental fate was estimated - using a level III fug c ty model embedded in the EI I (estimation program Interface) Suite TM, provided by the US EPA. The model assumes a steady state condition between the total input and output. The level III model does not require equilibrium between the defined media. The information provided is intended to give the user a general estimate of the environmental fate of this product under the defined conditions of the models. If released into the environment this material is expected to distribute to the air, water and soil/sediment in the approximate respective percentages; Air Water Soil/Sediment <5% 30 - 5015/6 50 - 70 The portion in water is expected to be soluble or dispersible:' BIOACCUMULATION POTENTIAL This preparation or material is not expected to bioacdumulate. ENVIRONMENTAL HAZARD AND EXPOSURE CHARACTERIZATION Based on our hazard characterization, the potential environmental hazard Is: Low hI Road *-Naperville, Illinois 6056 -11 - (6 0)30 -1000 an MSDS visit www.nalco.com and request access 6/I SAFETY DATA SHEET NNALUC, 3D TRASARO 3DT2 9 EMERGENCY TELEPHONE NUM ER($) (040j 424=9300 (24 Hours) C14EMTREC 93. 1 DISPOSAL CONSIDERATIONS If this product becomes a waste, it quid meet the criteria of a hazardous waste as defined by the Resource Conservation and Recovery Act (RCRA) Ott CFR 261. Before disposal, it should be determined if the waste meets the criteria of a hazardous waste: Hazardous Waste: D00 Hazardous wastes must be transported by a licensed hazardous waste transporter and disposed of or treated in a properly licensed hazardous waste treatment, storage, disposal or recycling facility, Consult local, state, and federal regulations for specific requirements. TRANSPORT INFORMATION The information in this section is for reference only and should not take the place of a shipping paper (hill of lading) specific to an order. Phase note that the proper Shipping Name / Hazard glass may vary by packaging, properties, and made of transportation. Typical Proper Shipping Names for this product are as follows. The presence of an RQ component (Reportable Quantity for U�S. EPA and DOT) in this product causes it to be regulated with an additional description of RQ for road, or as a class 9 for road and air, ONLY when the net weight in the package exceeds the calculated RO for the product, LAND TRANSPORT Proper Shipping Name: CORROSIVE LIQUID, ACIDIC, INORGANIC, N.O S. Technical Name(s) PHOSPHORIC ACID, SULFURIC ACID UN/ID No: UN 3264 Hazard Mass - Primary: 8 Packing Group ` III Flash Point Not applicable DOT Reportable Quantity (per package) : 71,530 lbs DOT RQ Component: Sulfuric Acid AIR TRANSPORT (ICAO/IATA). Proper Shipping Name: CORROSIVE LIQUID ACING, INORGANIC, N.O.S. Technical Names): PHOSPHORIC ACID, SULFURIC ACID UN/ID No: UN 3254 Hazard Glass - Primary: 8 Packing Group: Ill IATA Cargo Packing Instructions 820 I TA Cargo Aircraft Limit 60 L (Max net quantity per package) MARINE TRANSPORT (IMDGAMO) Proper Shipping Name: CORROSIVE LIQUID, ACIDIC, INORGANIC, N.O.S. Nalco Company 1501 W. Diehl load - Naperville, Illinois 60563.119 • (83 05-1000 For additional copies of an MSDS visit www.naloo.com and request access 7/l SAFETY DATA SHEET L Co (A j0% PRODUCT D TRASARO 3QT28 EMERGENCY TELEPHONE NUH BER($) (800) 424-9300 (24 Hours) CHEMTRE Technical Names): PHOSPHORIC AMC?, SULFURIC ACID UN1113 No: UN 3264 Hazard Class - Primary: 8 Packing Group: III 15. REGULATORY INFORMATION This section contains additional information that may have relevance to regulatory compliance. The information in this section is for reference only. It is not exhaustive, and should not be relied upon to take the place of an individualized compliance or hazard assessment. Nalco accepts no liability for the use of this information. NATIONAL REGULATIONS, USA: OSHA HAZARD COMMUNICATION RULE, 29 CFR'-1910,1200: Based on our hazard evaluation, the following substance(s) in this product is/are hazardous and the reason(s) is/are shown below, Phosphoric Acid ; Corrosive Substituted aromatic amine : Eye irritant Sulfuric Acid: Corrosive CERCLAlSUPERFUND, 40 CFR 11 , 02 This product contains the following Reportable Quantity (RQ) Substance. Also listed is the RQ for the product. If a reportable quantity of product is released, it requires notification to the NATIONAL RESPONSE CENTER, WASHINGTON, D.C. (1-800-4 4-8802). RO Substance R Sulfuric Acid 71,530 Ibs SARAISUPERFUND AMENDMENTS AND REAUTHORIZATION ACT OF 1986 (TITLE 111) - SECTIONS 302, 311, 312, AND 313 SECTION 302 - EXTREMELY HAZARDOUS SUBSTANCES (40 CPR 5),. This product contains the following substance(s) which is listed in Appendix A and 8 as an Extremely Hazardous Substance. Listed below are the statutory Threshold Planning; Quantity (TPQ) for the substance(s) and the deportable Quantity (RQ) of the product. If a reportable quantity of product is released, it requires notification to your State Emergency Response Commission. You may also be required to notify the National Response Center - See CERCLA/SUPERFUND above. ENtLemgly Hazardous Subs ance TP R Sulfuric Acid 1,000 Ibs 71,530 lbs SECTIONS 311 AND 312 - MATERIAL. SAFETY DATA SHEET REQUIREMENTS (49 CFR 370) Our hazard evaluation has found this product to be hazardous. The product should be reported under the following indicated EPA hazard categories: X Immediate (Acute) Health Hazard Delayed (Chronic) Health Hazard - Fire Hazard Nalco, Company 1601 W. Diehl Road Naperville, Illinois 60563-1198 . (630)305-100E7 For additional copies of an MSDS visit www,nalco.com and request access 8/1 A M SAFETY DATA SHEET 'ff NAN PRODUCT L D TRASARO 3DT289 EMERGENCY TELEPHONE NUMBER(8) (800) 4 4- 00 (24 Hours) CHEI TREC Sudden Release of Pressure Hazard Reactive Hazard Under SARA 311 and 312, the EPA has established threshold quantities for the reporting of hazardous chemicals. The current thresholds are: 500 pounds or the threshold planning quantity (TPQ), whichever is lower, for extremely hazardous substances and 10,000 pounds for all other hazardous chemicals. SECTION 313 - LIST OF TOXIC CHEMICALS (40 CFR 37 ) ; This product contains the following substance(s), (with CAS # and % range) which appear(s) on the List of Toxic Chemicals Hazardous Substances iQ NO N-LW—twed Sulfuric Acid 7664-93-9 1.0 - 5.0 TOXIC SUBSTANCES CONTROL ACTT (TSCA) The substances in this preparation are included on or exempted from the TS A 8(b) Inventory (40 CFR 710) NSF NON-FOOD COMPOUNDS REGISTRATION PROGRAM (farmer USDA List of Proprietary Substances Non -Food Compounds) NSF Registration number for this product is . ' 136003 This product is acceptable for treatment of coaling and retort water in and around food processing areas, excluding such use in areas where meat and poultry are processed (). This product is acceptable for treatin boilers, steam lines, and/or cooling systems where neither the treated water nor the steam producedmay contact edible products in and around food processing areas, excluding such use in areas where meet and poultry are processed (G10). This product has been certified as KOSHER/PAREVP for year-round use INCLUDING THE PASSOVER SEASON by the CHICAGO RABBINICAL COUNCIL. FEDERAL WATER POLLUTION CONTROL ACT, CLEAN WATER ACT, 40 CFR 401.15 / formerly Sec. 307,40 CFR 116.41 formerly Sec. 311 This product contains the following substances listed in the regulation. Additional components may be unintentionally present at trace levels. Substances c atations +- Phosphoric Acid Sec. 311 Sulfuric Acid CLEAN AIR ACT, See. 112 (40 CFR 61, Hazardous Air Pollutants), Sec. 602 (40 CFR 82, Glass I and If Ozone Depleting Substances) This product may contain trace levels (�0.1 % for carcinogens, <1 % all other substances) of the following substance(s) listed under the regulation. Additional components may be unintentionally present at trace levels. Substance(sj Citations « Methanol Sec. 112, Sec. 111 Nalco Company 1601 W. Diehl "Road • Naperville, Illinois 60563-1198 • (630)305-1000 For additional copies of an MSDS visit www,nalco.com and request access 9/1 SAFETY DATA SHEET PRODUCT NAUMOV EMERGENCY TELEPHONE NUMBER(S) (800) 424-9300 (4 Hours) CHEMTRE CALIFORNIA PROPOSITION 65 Substances listed under California Proposition 65 are not intentionally added or expected to be present in this product. MICHIGAN CRITICAL MATERIALS: Substances listed under this regulation are not Intentionally added or expected to present in this product. Listed components may be present at trace levels. STATE RIGHT TO KNOW LAWS The following substances are disclosed for compliance with State Right to Know Laws: The balance of substances in this Proprietary product are not classified as hazardous or are present below hazard cut-off limits Phosphoric Acid 7664- 8- Sulfuric Acid 6-93-9 Substituted aromatic amine Proprietary NATIONAL REGULATIONS, NS, CANADA WORKPLACE HAZARDOUS MATERIALS INFORMATION SYSTEM (WHMIS) This product has been classified in accordance with the hazard criteria of the Controlled Products Regulations (CPR) and the MSDS contains all the information required by the CPR, WHMIS CLASSIFICATION E - Corrosive Material, DA - Materials Causing Other Toxic Effects -� Very Toxic Material C , ADIAN ENVIRONMENTAL PROTECTION ACT (CEPA): This product contains substance(s) which are found on the Non -Domestic Substances List (NDSL). AUSTRALIA All substances in this product comply with the :National Industrial Chemicals Notification & Assessment Scheme (NICNAS): CHINA All substances in this product comply with the Provisions on the Environmental Administration or New Chemical Substances and are listed on the Inventory of Existing Chemical Substances China (IECS). EUROPE The substances in this preparation have been reviewed for compliance with the EINECS or ELINCS Inventories. JAPAN All substances in this product comply with the Law Regulating the Manufacture and Importation Of Chemical Substances and are listed on the Existing and New Chemical Substances list (ENCS). KOREA All substances in this product damply with the Toxic Chemical Control Law (TCCL) and are listed on the Existing Chemicals List (ECL) Naito Company 1601 W. Diehl Road - Naperville, Illinois 605163-1198 » (630)305M1000 For additional copies of an MSDS visit www,nalco.com and request access 10/ 12 ��NALCO PHILIPPINES All substances in this product comply with the Republic Act 6969 (RA 6969) and are listed on the Philippines Inventory f Chemicals & Chemical Substances (PICCS). I- ©THEM INFORMATION This product material safety data sheet provides health and safety information. The product is tribe used i applications consistent with our product literature. Individuals handling this product should be informed of the recommended safety precautions and should have access to this information. For any other uses, exposures should be evaluated so that appropriate handling practices and training programs can be established to insure safe workplace operations. Please consult your local sales representative for any further information; REFERENCES Threshold Limit Values for Chemical Substances and Physical Agents and Biological Exposure Indices, American Conference of Governmental ental Industrial Hygienists, OH., (Arlel Insights CD-ROM Version), Ariel Research Corp., Bethesda, MD. Hazardous Substances: Data Bank, National Library of Medicine, Bethesda, Maryland (TOMES CPSO CD-ROM Version), Micromedex, Inc., Englewood, CO. IARC Monographs on the Evaluation of the Carcinogenic Rik of Chemicals to Mara, Geneva: World Health Organization, International Agency for Research on Cancer, Integrated Risk Information System, U.S. Environmental Protection Agency; Washington, D.C. (TOMES CPSIi CD-ROMVersion), Micromedex, Inc., Englewood, CO. Annual Report can Carcinogens, National Toxicology Program, U.S. Department of Health and Human Services, Public Health Service. Title 29 Code of Federal Regulations, Fart 1916, Subpart Z, Toxic and Hazardous Substances, Occupational Safety and Health Administration (OSHA), (Ariel Insightil CD -RCM Version), Anal Research Corp., Bethesda, MD. Registry of Toxic Effects of Chemical Substances, National Institute for Occupational Safety and Health, Cincinnati, OH, (TOMES CPSO CCU -ROM Version), Micromedex, Inc., Englewood, CO. Adel Insightil (Ara integrated guide to industrial chemicals covered under major regulatory and advisory programs), North American Module; Western European Module, Chemical Inventories Module and the Generics Module (Ariel Insightll CD-ROM Version), Arlel Research Corp., Bethesda, MD. The Teratogen Information System, university of Washington, Seattle, WA(TOMES CPS CD-ROM Version), Micromedex, Inc., Englewood, CO. Prepared By : Product Safety Department Date issued: 07/31 /2009 Nalco Company 1601 W. Diehl Road • Naperville, Illinois 61663-1198 - (630)305-100 For additional copies of an MSIS visit www.nalco.com and request access 11112 SAFETY DATA SHEET )041" NALCO PROWT k 3E) TRASARO 3DT289 EMERGENCY 'Y TELEPHONE NUMBER($) 800) 424-9300 L2.4 Naurs H MTREG Version Number: 1.10 Nalco Company 1601 W. Diehl Road ^ Naperville, Illinois 60563-11 t • (630)305-1000 For additional copies of an MS S visit www,nalco.com and request access 12/1 ��NALCO PRODUCT T EX) ST70 e i M 1 f f fe. f Our haiard evaluation has ie- 'f ' f • f chemical su6ilano") hazardous.f f for nature of f f• a f s' I 1 MA s �.• "...f f.». ... • f f f 'if '.. fff• f':. :.. f �:f f f f;:"` .... •...... ! °�'' f... ,'. •.: i '.f f: f f' f f f:f f. :• ;: *^ i f 4:f " f: f f ' .: f • f.:: f " » • •. ! � ... f f.:"^ f. • f.:, ,. - • ' • f' a ff» +� • • •- f f f f » _ • a tf t » r r- f•,^ •t f .ut.• - t f •e f<!?RfM� ROUTES OF EXPOSURE: b b � EYE CONTACT Corrosive. Will cause eye burns and permanent tissue damage. SKIN CONTACT: May cause severe irritation or tissue damage depending on the length of exposure and the hype of first aid administered, Nalco Company 1601 W. Diehl Road • Naperville, Illinois 60563-119 . (634)305-1000 For additional copies of an MSDS visit www.nalco.com and request access 1t13 PRODUCT �m s INHALATION: Not a likely route of exposure. Irritating, in high concentrations, to the eyes, nose, throat and lungs. SYMPTOMS OF EXPOSURE Acute review of available data does not identify any symptoms from exposure not previously mentioned. Chronic A review of available data does not identify any symptoms from exposure not previously mentioned. AGGRAVATION OF EXISTING CONDITION A review of available data does not identify any worsening of existing conditions. HUMAN HEALTH HAZARDS -CHRONIC: o adverse effects expected other than those mentioned above. . FIRST AID MEASURES' EYE CONTACT: Get immediate medical attention. PROMPT ACTION IS ESSENTIAL IN CASE OF CONTACT. Immediately flush eye with water for at least 15 minutes while holding eyelids open. SKIN CONTACT Get immediate medical attention. Immediately flush with plenty of water for at least 15 minutes. For a large splash, flood body under a shower. Remove contaminated clothing. Wash off affected area immediately with plenty of water. Contaminated clothing, shoes, and leather goods must be discarded or cleaned before re -use. INGESTION Get immediate medical attention. DO NOT INDUCE VOMITING, If conscious, washout mouth and give water to drink: INHALATION: Remove to fresh air, treat symptomatically. If symptoms develop, seek medical advice. IF IN EYES. Immediately flush with plenty of water for at least 15 minutes. Gall a physician. IF ON SKIN. Immediately wash with soap and plenty of water. Remove contaminated clothing and wash before reuse. Get medical attention if irritationpersists. IF SWALLOWED: Drink large quantities of water. Do not induce vomiting. Call a physician or poison control immediately. NOTE TO PHYSICIAN: Probable mucoal damage may contraindicate the use of gastric lavage. Measures against circulatory shock, respiratory depression and convulsion may be needed. Nalco Company 1`601 W. Diehl Road • Naperville, Illinois 60563-1198 • (6 0)30 -1000 For additional copies of are MSDS visit www.nalco.com and request access /13 PRODIVICT � i a� r y r FLASH POINT: None 1 't t f..: t - •- - t� s '. -. t- t, t• t tt• t IM t- � t t t t �; - t _ t. ,,. t t ,. .t' a t•. t * r * r-MIN •• •- t t t tt s - Rt t • t -• tt t �t t .t t t- r- ,,. t - • - t .t- • t t t. t t • - • .tt t 't t t tt t • -t t ^t IF t• ' t t •' -t t t -t - t M •• t t. t t- t- t t t ..s t •.. �� s e .:•- - • • t tt t t t, tt t- it t t t-- s t ♦tt t-- s •' • t t r B: * ! * a • ! !" HANDLING: Do net get in eyes, on skin, on clothing. Do not take internally. Use with adequate ventilation. Avoid generating aerosols and mists. Keep the containers closed when not in use. Have emergency equipment (for fires, spills; leaks, etc.) readily available. Nalco Company 1601 W. Diehl Road - Naperville. Illinois 60563-1 8 , (630)30 -1000 For additional copies of an MSDS visit www,nalco.com and request access 3/1 STA REX(R) ST7 EMERGENCY "TELEPHONE NUMSER(S) (800) 44-9 30 (24 Hour) CHEMTREC STORAGE CONDITIONS: . Store the containers tightly closed. Store separately from acids. Store in a cool well ventilated area away from direct sunlight: SUITABLE CONSTRUCTION MATERIAL Polyethylene, Polypropylene, Compatibility with Plastic Materials can vary; we therefore recommend that compatibility is tested prior to use., HDPE (high density polyethylene), Neoprene, PVC„ Polyurethane, Hypalon, Viton UNSUITABLE CONSTRUCTION MATERIAL: Brass, Bursa-N, EP©M„ Stainless Steel 316L, Stainless Steel 304, Mild steel, 100% phenolic resin liner, Epoxy phenolic resin 8. 1 E POSURE CONTROLS/PERSONAL PROTECTION OCCUPATI ANAL E PO URE LIMITS Exposure guidelines have not been established for this product. Available exposure limits for the substance(s) are shown below. ACtIH/TLV ; Substance(s) Sodium Hydroxide CEILING: 2 mg/m3 OS A/PEL Substance(s) Sodium Hydroxide CEILING: 2 g/m3 ENGINEERING MEASURES General ventilation is recommended. Use local exhaust ventilation; if necessary to control airborne mist and vapor. RESPIRATORY PROTECTION: If significant mists, vapors or aerosols are generated an approved respirator is recommended. A suitable filter material depends on the amount and type of chemicals being handled. Consider the use of filter type: Multi contaminant cartridge. with a Particulate pre -filter. In event of emergency or planned entry into unknown concentrations a positive pressure, full-fcepiece SCBA should be used. If respiratory protection is required, institute a complete respiratory protection program including selection, fit testing, training, maintenance and inspection.' HAND PROTECTION: PVC gloves, Rubber gloves, Neoprene gloves, Nitrile gloves, Butyl gloves, Viton## gloves SKIN PROTECTION: Wear chemical resistant apron, chemical splash goggles, impervious gloves and boots. A full slicker suit i recommended if gross exposure is possible. EYE PROT CTION Wear a face shield with chemical splash goggles. 4/13 .. . PRT {IISAFETY DATA SHEET MA )r4f N'L#ALLA0"o0% STABREXR) STTO EMERGENCY TELEPHONE NUMSER(S) (800) 424-9300 (24 Hours) CHEMTREC HYGIENE. RECMMENDATIONS Eye wash station and safety shower are necessary. If clothing is contaminated„ remove clothing and thoroughly wash the affected area. Launder contaminated clothing before reuse: HUMAN EXPOSURE CHARACTERIZATION: Based on our recommended product application and personal protective equipment, the potential human exposure is: Low 91. 1 PHYSICAL AND CHEMICAL, PROPERTIES PHYSICAL STATE Liquid APPEARANCE Light yellow Clear ODOR None SPECIFIC GRAVITY 1.32 -1.3 i @ 77 °F / 25 DENSITY I I.O -11.3 lb/gal SOLUBILITY IN WATER Complete pH (100.0 %) 13.0 FREEZING POINT 17 °F / -8.3 O VAPOR PRESSURE 7.7 mm Hg }a 77 °F / 2 °C 115 mm Hg a 115 °F ! 46 °C VOC CONTENT 0. 0 %' Note: These physical properties are typical values for this product and are subject to change. 10. 1, STABILITY AND REACTIVITY STABILITY: Stable under normal conditions. HAZARDOUS POLYMERIZATION: Hazardous polymerization will not occur. CONDITIONS TO AVOID High temperatures Directsunlight MATERIALS TO AVOID Contact with strong oxidizers (e.g. chlorine, peroxides, chromates, nitric acid, perchlorat , concentrated oxygen, permanganate) may generate heat, fires, explosions and/or toxic vapors. Contact with strong acids (e.g. sulfuric, phosphoric, nitric, Hydrochloric, chromic, sulfonic) may generate heat, splattering or boiling and toxic vapors. Contact with organic materials (e.g. rags, sawdust, hydrocarbon oils or solvents) and avoid reducing agents (e.g. hydrazine, sulfites, sulfide, aluminum or magnesium dust) which can generate heat, fires, explosions and the release of toxic fumes. Do not mix with any sodium hypochlorite or bleach product. Resulting mixture will result in a violent exothermic reaction releasing large amounts of nitrogen gas and liquid sulfuric acid. Contact with reactive metals (e.g. aluminum) may result in the generation of flammable Hydrogen gas. Nalco Company 1601 W. Diehl Road - Naperville, Illinois 0563-1198 • ( 30)30 -1000 For additional copies of an MSDS visit www.nalco.com and request access 5/13 . MATERIAL SAFETY DATA SHEET PRODUCT N" A AL %*4 W"O' Oft STABREX(R) ST74 EMERGENCY TELEPHONE NUMBERS) (800) 424-9300 (24 Hours) CHEMTREC HAZARDOUS DECOMPOSITION PRODUCTS: Under fire conditions. Chlorine gas, HCI, Bromine, Hydrogen bromide, Oxides of nitrogen, Oxides of sulfur 1 I TOXICOLOGICAL INFORMATION The following results are for a similar product. ACUTE ORAL TOXICITY: Species L©50 Test Descriptor Rat > 5,000 mg/kg Similar Product Rating : Non -Hazardous PRIMARY SKIN IRRITATION Draize Score Test Descriptor . / 8.0 Similar Product Rating: Extremely irritating (Corrosive) SENSITIZATION This product is not expected to be a sensitizer. CARCINOGENICITY None of the substances in this product are listed as carcinogens by the International Agency for Research on Cancer (IARC), the National Toxicology Program (NTP) or the American Conference of governmental Industrial Hygienists (ACGIH). HUMAN HAZARD CHA C}TERI TION Based on our hazard characterization, the potential human hazard is: High 12. ECOLOGICAL INFORMATION ECOTOXI OLOGICAL EFFECTS The following results are for the product: �n jjest Descriptor w, �""�u')���iu'�':���i��"Ip)�(iE'i'��:��i�.��"ice •"; �ul�uu�;I ���v'i�°�-��q' ��uo�u�i��ii•h Nalco ipany 1601 W. Diehl Road Naperville, Illinois 6 5 i3-1 98 . (30)305-1000 dditional copies of an MSDS visit www,nalco.com and request access /13 MATERIAL SAFETY DATA SHEET )04"NALCO F'RC)DtJCT STABREXR) ST70 EMERGENCY TELEPHONE NUMBER(!) (800) 4 9300 (24 Hours) CI EMTREC AQUATIC PLANT RESULTS Species Exposure I EC50/LC50 Test Descriptor Green Algae (Selenastrum 72 hrs 3.66 mg/IProduct ca ricornutum CHRONIC FISH RESULTS Species I Exposure NOC / LOEC I End Point EOS�' Descri for Fathead Minnow Da s 2.5 m /l / 5 m I Growth uct CHRONIC INVERTEBRATE RESULTS S ecies Test T e NOEC / LOEC Ertd Point Test Descri for Cerioda hia dubia 3 Brood 1f�.IJ m I I Re reduction Product PERSISTENCY AND DEGRADATION: Biological Oxygen Demand (BOD) This material is an oxidizing biocide and is not expected to persist in the environment. MOBILITY: The environmental fate was estimated using a level III fugacity model embedded in the EPI (estimation program interface) Suite T, provided by the US EPA. The model assumes a steady state condition between the total input and output. The level III model does not require equilibrium between the defined media. The information provided i intended to give the user a general estimate of the environmental fate of this product under the defined conditions of the models. If released into the environment this material is expected to distribute to the air, water and soil/sediment in the approximate respective percentages; Air Water Soil/Sediment 5 1 30 - 30 - 00/6 The portion in water is expected to be soluble or dispersible. BIOACCUMULATION POTENTIAL This preparation or material is not expected to bioaccurnulate• ENVIRONMENTAL HAZARD AND EXPOSURE CHARACTERIZATION Based on our hazard characterization, the potential environmental hazard is: Moderate Based on our recommended product application and the product's characteristics, the potential environmental exposure is: Moderate If released into the environment, see CERCLA/SUPERFUND in Section 15. 'I3. I DISPOSAL. CONSIDERATIONS If this product becomes a waste, it could' meet the criteria of a hazardous waste as defined by the Resource Conservation and Recovery Act (RCRA) 46 CFR 261. Before disposal, it should be determined if the waste meets the criteria of a hazardous waste. Nalco Company 1601 W. Diehl Road - Naperville, Illinois 60563-1198 - (630)305-1660 For additional copies of an MSDS visit www.nalco.com and request access 7/13 1 L HazardousWaste D002 Pesticide wastes are acutely hazardous. Improper disposal of excess pesticide, spray mixture, or rinsate is a violation of Federal law. if these wastes cannot be disposed of by use according to label instructions, contact your State Pesticide or Environmental Control Agency, or the Hazardous Waste Representative at the nearest EPA Regional Office for guidance. METAL CONTAINERS: Triple rinse (or equivalent). Then offer for recycling or reconditioning, or puncture and disperse of in a sanitary landfill, or by other procedures approved by state and local authorities: ^PLASTIC CONTAINERS: Do not reuse empty container. Triple rinse (or equivalent). Then puncture and dispose of in sanitary landfill, or, if allowed by state and local authorities, by burning. If burned, stay out of smoke. 'INFORMATION The information in this section is for reference only and should not take the place of a shipping paper (bill of lading) specific to an order. Please note that the proper Shipping Name 1 Hazard Class may vary by packaging, properties, and mode of transportation. Typical Proper Shipping Names for this product are as follows. LAND TRANSPORT Proper Snipping Dame CORROSIVE LIQUID, BASIC, INORGANIC, N.O.S. Technical Name(s) SODIUM HYDROXIDE, ALKALINE LIQUID BROMINE ANTIMICROBIAL UN/ID No N 3266 Hazard Class - Primary: Packing Croup II Flash Point: None DOT Reportable Quantity (per package) : 35,000 lbs DOT RQ Component SODIUM HYDROXIDE AIR TRANSPORT (ICAOIIATA) Proper Shipping Name: CORROSIVE LIQUID, BASIC, INORGANIC, N.Q.S. Technical Names): SODIUM HYDROXIDE, ALKALINE LIQUID BROMINE ANTIMICROBIAL' UN ID No UN 3266 Hazard Class - Primary . 8 Packing Croup: II IATA Cargo Packing Instructions 812 IATA Cargo Aircraft Limit: 30 L (Max net quantity per package) MARINE TRANSPORT (IMDGIIMO) Proper Shipping Name CORROSIVE LIQUID, BASIC, INORGANIC, N.O.S. Technical Names) SODIUM HYDROXIDE, SODIUM HYPOCHLORITE UN/ID No: UN 3266 Hazard Class - Primary: 8 Nalco Company 1601 W. Diehl Road - Naperville, Illinois 61563-1198 . (630)305-1000 For additional copies of an MSS visit www.nalco.com and request access 11 •. III obi tstAIUI M MATERIAL SAFETY DATA SHEET 0 14' NALUC"ov` PRODUCT .ST R X( ) ST70 EMERGENCY TELEPHONE NUMBER(S) (800) 424-9300 (24 Hours) CHEMTREC Packing Group it 1 REGULATORY INFORMATION This section contains additional information that may have relevance to regulatory compliance. The information in this section is for reference only. It is not exhaustive, and should not be relied upon to take the place of an individualized compliance or hazard assessment. Nalco accepts no liability for the use of this information. NATIONAL REGULATIONS, USA OSHA HAZARD COMMUNICATION RULE, 29 CFR 1910.1200 a Based on our hazard evaluation, the following substance(s) in this product is/are hazardous and the reason(s) is/are shown below. Sodium Hydroxide: Corrosive CERCLAISUPERFUN©, 40 CFR 117, 302 This product contains the following Reportable Quantity (RQ) Substance. Also listed is the RCO for the product. If a reportable quantity of product is released, it requires notification to the NATIONAL RESPONSE CENTER, WA>HINGTON, D.C. (1- 0-42-8802). RO Substance R Sodium, Hydroxide 35,000 lbs SA SUPERFU D AMENDMENTS AND REAUTHORIZATION ACT OF 19 (TITLE III) - SECTIONS 302, 11, 312, AND 13 . SECTION 30 - EXTREMELY HAZARDOUS SUBSTANCES (40 CFR 6) . This product does not contain substances listed in Appendix A and B as an Extremely Hazardous Substance. SECTIONS 311 AND 312 - MATERIAL SAFETY DATA SHEET REQUIREMENTS (40 CFR 370) Our hazard evaluation has found this product to be hazardous. The product should be reported under the following indicated EPA hazard categories: X Immediate (Acute) Health Hazard - Delayed (Chronic) Health Hazard Dire Hazard W Sudden Release of Pressure Hazard Reactive Hazard Under SARA 311and 312, the EPA has established threshold quantities for the reporting of hazardous chemicals. The current thresholds are; 600 pounds or the threshold planning quantity (TPQ), whichever is lower, for extremely hazardous substances and 10,000 pounds for all other hazardous chemicals. SECTION 313 - LIST OF TOXIC CHEMICALS (40 CFR 37 ) This product does not contain substances on the List of Toxic Chemicals. TOXIC SUBSTANCES CONTROL ACT (TSCA) This product is exempted under TSCA and regulated under FIFRA. The inerts are on the Inventory List. Nalco Company 1601 W. Diehl Road Naperville, Illinois 60563-1198 • (530)305-1000 For additional copies of an MSDS visit www.nalco.com and request access 9l1 MATERIAL SAFETY DATA SHEET PRODUCT ►TABREX(RST70 EMERGENCY TELEPHONE NUMBERS) (800) -93€ 0 (24 Hours) CHEMTREC FOOD AND DRUG ADMINISTRATION (FDA) Federal Food, Drug and Cosmetic Act When use situations necessitate compliance with FDA regulations, this product is acceptable under the following use conditions. This product may be employed in the treatment of p,perill influent water systems in plants where paper or paperboard destined for food contact purposes is manufactured as long as the bromide ion concentration in the water is no greater than 22 ppm: NSF NON-FOOD COMPOUNDS REGISTRATION PROGRAM M (former USDA last of Proprietary Substances & Non - Food Compounds) : NSF Registration number for this product is : ,140603 This product is acceptable for treatment of cooling and retort water?(G5) in and around food processing areas. This product is acceptable for treating boilers, steam lines; and/car cooling systems (C7) where neither the treated water nor the steam produced may contact edible products in and around food processing areas. FEDERAL INSECTICIDE, FUNGICIDE AND RODENTICIDE ACT (FIF ) . EPA Reg. No. 1706-179 In all cases follow instructions can the product label. This product has been certified as KOSHER/PAREVE for year-round use INCLUDING THE PASSOVR SEASON by the CHICAGO RABBINICAL COUNCIL. FEDERAL WATER POLLUTION CONTROL ACT, CLEAN WATER ACT, 40 CFR 401.15 / formerly Sec. 307, 40 CFR 116.4 / formerly Sec. 311 This product contains the following substances listed in the regulation. Substances Citations • Sodium Hydroxide ... Sec. 311 CLEAN AIR ACT, Sec. 112 (40 CFR 61, Hazardous Air Pollutants), Sec. 602 (40 CFR 82, Class I and 11 Ozone Depleting Substances) : None of the substances are specifically listed in the regulation. CALIFORNIAPROPOSITION 55 This product does not contain substances which require warding under California Proposition 65. MICHIGAN CRITICAL MATERIALS None of the substances are specifically listed in the regulation, STATE RIGHT TO KNOW LAWS This product is a registered biocide and is exempt from State Right to Know Labelling Laws, Sodium Hydroxide 1310-73-2 Sodium Hypochlorit 7681-52-9 Nalco Corr nr 01 W: Diehl Road • Naperville, Illinois 6066 -119 • ( 34)30 -1000 copies of an MSDS visit www.nalco.com and request access 10 / 13 ^ " MATERIAL SAFETY DATA SHEET ` PRODUCT : T B E (R) ST70 EMERGENCY TELEPHONE NUMBER(S) (800) 4- 00 ( 4 Hour) CHEMTREC NATIONAL REGULATIONS, CANADA WORKPLACE HAZARDOUS MATERIALS INFORMATION SYSTEM (WHMIS) This product has been classified in accordance with the hazard criteria of the Controlled Products Regulations (CPR) and the MQS contains all the information required by the CPR. WHMIS CLASSIFICATION: Pesticide controlled products are not regulated under WHMIS. CANADIAN ENVIRONMENTAL PROTECTION ACT (CEPA) Substances regulated under the Pest Control Products Act are exempt from CEPA New Substance Notification requirements. AUSTRALIA All substances in this product comply with the National Industrial Chemicals Notification & Assessment Scheme (NICNAS): CHINA All substances in this product comply with the Chemical Control Law and are listed on the Inventory of Existing Chemical Substances China (IECSC). EUROPE The substance(s) in this preparation are included in or exempted from the EINECS or ELINCS inventories .JAPAN All substances in this product comply with the Law Regulating the Manufacture and Importation Of Chemical Substances and are listed on the Ministry of International Trade & industry List (MITI). KOREA All substances in this product comply with the Toxic Chemical Control Law (TCCL) and are listed on the Existing Chemicals List (ECL) NEW EALAND , All substances in this product comply with the Hazardous Substances and New Organisms (HSN©) Act 1996,and are listed on or are exempt from the New Zealand Inventory of Chemicals. PHILIPPINES All substances in this product comply with the Republic Act 6969 IRA 6969) and are listed on the Philippines Inventory of Chemicals & Chemical Substances (PICCS), 16. OTHER INFORMATION Nalco: EHS2818, F10504 /104688 Due to our commitment to Product Stewardship, we have evaluated the human and environmental hazards and exposures of this product. Based on our recommended use of this product, we have characterized the product's general risk. This information should provide assistance for your sawn risk management practices, We have evaluated our product's risk as follows. Nalco Company 1601 W. Diehl Road - Naperville, Illinois 60563-1 98 - (636)30-1000 For additional copies of an MSDS visit www.nalco.com and request access 11 l 13 MATERIAL SAFETY DATA SHEET NAN A*"^ PRODUCT STAB EX( ) ST70 EMERGENCY TELEPHONE NUMBER(S) (800) 424-9300 (24 Hours) CHEMTREC * The human risk is. Low * The environmental risk is; Moderate Any use inconsistent with our recommendations may affect the risk characterization, Our sales representative will assist you to determine if your product' application is consistent with our recommendations. Together we can implement an appropriate risk management process. This product material safety data sheet provides health and safety information. The product is to be used in applications consistent with our product literature. Individuals handling this product should be informed of the recommended safety precautions and should have access to this information. For any other uses, exposures should be evaluated so that appropriate handling practices and training programs can be established to insure safe workplace operations. Please consult your local sales representative for any further information. REFERENCES Threshold Limit Values for Chemical Substances and Physical Agents and Etiological Exposure Indices, American Conference of governmental Industrial Hygienists, OH., (Aril Insight# CD-ROM Version), Ariel Research Corp.; Bethesda, MD. Hazardous Substances Data Bank, National library of Medicine, Bethesda, Maryland (TOMES CPS# CD-ROM Version), Micromedex, Inc., Englewood, CO. IARC Monographs on the Evaluation of the Carcinogenic Risk of Chemicals to Man, Geneva: World Health Organization, International Agency for Research on Cancer: Integrated Risk Information System, U.S. Environmental Protection Agency, Washington, D.C. (TOMES CPS# CD- ROM Version), Micromedex, Inc., Englewood, CO. Annual Report on Carcinogens, National Toxicology Program, U.S. Department of Health and Human Services, Public Health Service. Title 29 Code of Federal regulations, Part 1910, Subpart Z, Toxic and Hazardous Substances, Occupational Safety and Health Administration (OSHA), (Ariel Insight# CD-ROM Version), Ariel Research Corp., Bethesda, MD. Registry of Toxic Effects of Chemical Substances, National Institute for Occupational Safety and Health, Cincinnati, OH, (TOMES CPS# CD-ROM Version), Micromedex; Inc., Englewood, CO. Ariel Insight# (An integrated guide to industrial chemicals covered under major regulatory and advisory programs), North American Module, Western European Module, Chemical Inventories Module and the generics Module (Ariel Insight# CD-ROM Version), Ariel Research Corp., Bethesda, MD. The Teratogen information System, University of Washington, Seattle, WA (TOMBS CPS# CD-ROM Version); Micromedex, Inc., Englewood, CO. Prepared By Product Safety Department Nalco Company 1601 W. Diehl Road • Naperville, Illinois 605 i3-1198 - (630) 0 -1000 For additional copies of an'MSDS visit www.nalco.com and request access 12f13 m' MATERIAL SAFETY DATA SHEET PRO DUCT STA B REXR ST70 EMERGENCY TE.FPHONE NUMBER(Sj NONNI ( ) 424-9300, {24 Hours) CHEMTREC Cute issued: 46/04/2008 Version Number 1.12 Nalco Cc►mpany 1601 w M71 Road - Naperville. Illinois 60563-11 8 • ( 30)306-1000 For additional copies of an M SIBS visitwww,nalco.com and request access 1/13 xD tMarley PROCHSS & AIR C}NDITIONINQ CQIAR, INC. Post Office Box $60427, Charlotte, NC 28256 Phone:704/597-8990 Fax:704/597.8907 To: Midrex Technologies Date- December 19, 2006 11007Nations Ford Road Pineville, NC 2 134 Subject: Purchase Order No, 300- 6-744 PACE Order No. 142690 Attn: Mr. Chris McKinney X .Enclosed Ll For ApprovaI L1 Resubmitted for AppsYtmval L1Sent Separately El For Reference Additional Collies as Requested No. of Copies Drawing Number Description 2 Sets Marley Model 4951 Aquatowe 1 Set M1 1-124 C Aquatower User Manual 1 Set M/01-1247 Aquatower Assembly Manual Field -Installed Components I Set 03-1 1 Can -Do Control Panel User Manual COMMENTS: : Chris— This tower is selteduled to sho on .12120106suels that it will deliver ott oraround,12122106. Please advise with gtiestions, i(any. TItarx , u againfioryear Zaushiess X I THIS ORDER HAS BEEN RELEASED TO PRODUCTION FOR FABRICATION AND SHIPMENT. { THIS ORDER IS HELD FOR APPROVAL. PLEASE RETURN ONE APPROVED COPY, � 1 Signed: Steve Klen son Sales Engineer } z PAGE, Ina P.U. Box 568427 Cooping Technologies Chinjotte, NC 25256-042 704.597. (r) Balcke j Harnon Dry Cooling j Marley 70097.E (P) wwpace-Incorponned,com skfengson@pace-fn*xWated,corn SU113MITTAL ENGINEER: Midrex Technologies PIRCIl<ASER Midrex Technologies PURCHASE ORDER NO. 00-06-7 JOB: Midrex Technologies LOCATION: Pineville, NC MARLE'Y SERIES 4900 AQUATOWER Model Number: 4 58 CERTIFIER PERFORMANCE I Capacity to cool 225 GPM from 1000 F to 850 1~ at a 77.31 F wet bulb. , 1l OTO LECTRICAL DATAr On (1) _ - 7� 5 III', 3/60/460 Volt, 1800 RPM, 1 Speed, 1 Winding,'Varia'ble Torque, TEFC Motor. STANDARD EQUIPMENT AND I+"E ATURES * Galvanized Steel Construction; Meets fire and building codes * Induced Draft, Cross -Flow, Horizontal Discharge .All components are readily accessible * Factory Assembled (except motor, belt and belt guard)l * 15 Mil PVC: Pill; Sheets; Industrial quality_ * Louvers and Eliminators Are Integral With The Fill; Prevents splash -but and blow -through * Galvanized Steel Propeller Fan; Low energy use * Galvanized Steel Mot Water Basin Covers; reduces algae, easily removable * Galvanized Steel Air Inlet Screen; protects against debris, easily removable d Single Source Responsibility and Parts Availability, Marley designed, manufactured and i warranted. 6 RWesentatives of SPX Looting Techoologles, Inc. i a a s ;:.: Project: Midrex Technologies Location: Pineville, N OPTIONAL FEATURES INCLUDED > One (1) —' . P U.L. Listed single speed motor control peel including magnetic ontacto � overload relay, -t -A switch, automatic thermostat for fan control, fused transformer and fused disconnect switch all factory installed and wired in a NEMA 311 enclosure suitable for I either indoor or outdoor installation, These panels are rated for 3/ 0/460 V line service. This control panel is f e d installed and ivired. One (1) EPAct :Efficiency Fan Motor i Standard side suction nutlet may be converted in the field to bottom outlet for gravity flow� into a remote cold tank, if appropriate. i { SUBMITTED BY: � DATE: December I r► t7 � Steve llengsoo; Sales Engineer P,A.C.E., Inc. For: SPX COOLING TECHNOLOGIES f k a t` t 1 CanwDo, (ooling Tower (ontrol Panel SPEEI F I T 10 N S j� $d �y�{ �y{painted steel*, outdoor t ti Air Be$ § i�j �+ cabinet NEMA with the following features: , r x v Rain shield t 5 • Mounting flanges located top and bottom s >i Piano hinge Lock off capabilities ' , • Hex head "{screw type" hold downs for door x.. - r'r • Warning labels i optional NPNiA U fiberglass cabinet for corrosive locations Electricalcomponents: • plain power disconnect with defeat feature, pad -lockable for f4lArfey tower shutdown fl ` z • Main power fuses are sized, furnished and installed Y� y •Door mounted HIGH — LOW speed selector switch for two speed starters • I C starter with class 10 01. block adjusted for motor r ' nameplate amps • User terminal points for connecting field devices: +.,. i* — Two wire vibration switch interface for starter shut down if r.. vibration switch trips�� -- I N.O. motor overload trip contact for feedback to customers alarm system or RA d . tAs'St EtrUfxrw .. — Cold water temperature thermostat connections for starter O — {DPP control — Optional auxiliary contacts for feedback to customers alarm system or SAS • Wiring diagram laminated and mounted on inside of door. • UL and GUL listed assembly V arI Warfay cacffngTechnologies, Inc. • 7401 W 129 Street. Overland Park, KS SG 13 913 964 7400 , l;t1S {t,7rt s" nol SPEC Gan -Do 05 Marley Cooling Technologies VOLT m VOLTAGE SUPPLYI 146 VA. la VOLTS VIX su. wr £At} ti2Y t9G7 NTITAR STARTER OVVAXAU A0AY aL 3 TRIP i7 qp { s A MOTOR FiR USE FAN MOTOR .„., --- HP CANDO Control f>onei ----- FLA One Speed, One Winding, Three Phase T,UHMTAT CONTROLLER Ib L4v �y.... .fCe"rsysnt at term! tiWek. R 9 T L Tw S } t" AGtu9S *TWA.. 9h deV6Ce ............ � uxxttsl e t PI.r t-uR a FACTORY i w.......... i"aktid `. CM use * by CtriYra VaSM^ t 8 ,. @ Y" M4At be r lYtital YkM'atWn ¢v6tCh is utad Rsnsmr La yvarylt;nR v T#C@a LW$TtSd ,� ptto wtc.. � ........_,:_.,.... w.._. 9 " TAT LzaT A6 w . ar NOT{R Tl ML$T :. S TA STARTERMr4, NOTOP DSTU R V{L.TAC� TI T. RUM,.. VCL.7A6E Nt TI T2 T3 s Two UJMT LEAD TIV7 TaLTB i3mi 16 a+xrrax amm:«ar+�,aa ar�stcs c�-tag + + n + w a% a5 v w1Y p Ri + + ar •• ax x a a+ e: , , YtIIY'YII!lMyXtyxj�j. �I 41" X.: .: Y .. X v w 0 ` T VONO LOAM t UQ2 T45 lw Mo4ok mxls MAXIAWU * At maw At AT 4SOR Y-4 IN I'-Il w/r sFa vr r-tr 42 A 3 --/2 -;,—r TM -7,;- —Tw I—' -is-13A 348 356 210 5-11 I/r SX 1"s 4948 404C 4 so V-6 IN 7-11 I/r '73, 40ft -soz- -4-0- oArA FORT OW OMHARW MW IS AS MIOWS, All- sir I/r v-,r 5-0 I/V 1-11 I/r S/r lyr V-d' 21-11 IN ,/W Tyr T--0' REMM) Am PLAN OF SUPRAV40 STEEL MA)WUO TO AUOW 1. gippoots 4a. ly" "-16 �.Vt. "Um U" O&W UN v ; MGuamE W OVT TO OUT OF OASW ("p) -T TOE W --i 'rTil am RAM Lo TO *I We'll-M 2, v ax MAIN pool=- J. 66 01-1 a, it W.. , ,-I —I,. TWOj PLAN OP suPPoRnNr, STEEL CDENR North Carolina department of Environment and Natural Resources Division of Water Quality Beverly Paves Perdue Coleen H. Sullins Governor Director r ! ! # a.t 1s ". AA Subject: Notice of'Violation for Violation of G.S. f 43-21 .1 Tracking #: NOV-2009-DV-0277 1 WQ Incident #: 200 02292 l Tnperrnitted Discharges of Wastewater Midrex Technologies, Inc. 11007 Nations Ford. Road I Or culklelluurg County; .: Dear Mr. McClaskey; Chapter 143, Article 21 of the North Carolina General Statutes (G..) authorizes and directs the Environmental Management Commission of the Department of Environment & Natural resources to protect d preserve the dater resources of the State. The Division of Water Quality (D Q) has the delegated authority to enforce adopted pollution control rules and regulations. On September 22 2009, Mr. Samar Bou-Ghazale of this Office conducted an investigation at the subject facility. During this inspection, it was learned that this facility did not renew its wastewater permit No. NCG500107 that is requited by"G.S.1434215.1. Also, floor drains inside the facility were found to discharge to the road side ditches. Please be advised: that G.S. 143-21 . 6A provides for a civil penalty assessment of not more than twenty- fve thousand dollars ($25,000.00), or twenty-five thousand dollars (2 ,00 .00) per day when the violation is of a continuing nature, against any person who is required but fails to secure a permit required. by G.S. 143- 215.1. Penalties' may also be assessed. for any damage to the surface waters of the State that may result from the unpermitted discharge. Dee Freemen Secretary Mooresville Regional Office Location: 610 East Center Ave„ Suite 301 Mooresville, NC 28115 Phone: (704) 663-169 t Fax. (704) 663-6040 t Customer Service: 1-8 7-623-6748 Internet.'www,ncwaterquality.org An Equal Opportun4 1 Affirmative Action Employer — 500% Recyded/10% Past Consumer paper One NorthCarolina Na&&4 ppppppp- To comply with G.S. 14 3-21 .1, you must renew your permit or submit a completed application form d supporting fee to the Division for the wastewater discharge at Midrex Technologies Inc., located at the subject facility for coverage %finder General wastewater permit. Also, please note that all floor drains at the facility must be plugged if you are not planning to obtain a wastewater permit for floor drain discharge. The application form and supporting fee should be completed by October r 25, 2009. The forms and documents necessary to apply for a wastewater permit may be found at htt :/ or e,nr.state.nc.us/su/Fomis Documents.htm. This Office requests that you respond in writing to this letter by October 15, 2009. Your response should include your plan of action to correct the violations. Also, clearly explain when you will submit a complete wastewater permit application. Should you have questions, please do not hesitate to contact Mr. Samar Bou-Ghazale or me at (704) 663-1699. Sincerely, Robert B. Krebs Regional Supervisor Surface Water Protection cc; Bob Sledge, Compliance/Enforcement Jeffrey Myers, Manager -Technical Center Operations AN ISO 9001:2000 CERTIFIED CP,M10ANv i October 12, 2009 North Carolina Department of Environment and Natural Resources,,,, Division of Water Quality� 610 East Center Ave., Suite 301 Mooresville, NC 211 Attention. Robert B. Krebs Re: Notice of Violation of G.S. 143-215.1, DWQ # 20 902292 Dear Mr. Krebs, This letter is the response to the notice of violation referenced above (attached), as required. We appreciate the opportunity to correct our oversight. We intend to do whatever is necessary to achieve full compliance. To that end, we are taking the following steps: 1) We are in the process of completing the forms required for a wastewater permit. ) Those farms will be submitted no later that October 25, 2009, as directed. 3) Floor drains have not been used in over a year at least. They will be filled and rendered unusable by October 23, 2009. e understand that we will be billed for unpaid fees. We will pay those fees upon notification of the amount. It is our understanding that this permit will not be required in the future if we get permission from the city to discharge into the sewer system and pipe the discharge lines accordingly. Since we are a research facility with intermittent operation and small amounts of discharge, we will investigate this option for future operation.. We would appreciate it if you would confirm that our understanding is correct. Yours truly, �IM Jeffrey Myers Manager, Tech Center Operations cc: J. McClask y, S. Montague, J. McClelland, C. Januszewski, L. Vleek, J. Tassitino Attachment M P D R E X T E C H N 0 L 0 G 1 E S, I N RESEARCH AND DEVELOPMENT TECHNOLOGY CENTER 11007 Nations Ford Road • Pinevilie . North Carolina, 28134 + USA + Phone: 704-588-7928 « Fax 704-588-9686 www.midrex.com NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary October 15, 2009 Mr. Jeffrey Myers Manager, Tech Center Operations Midrex Technologies, Inc, 2725 Water Ridge Parkway Suite 100 Charlotte, NC 28217 Subject: Notice of Violation for Violation of G.S. 143-21-5.1 Tracking #: NOV-2009-DV-0277 DWQ Incident#: 200902292 Unpertnitted Discharges of Wastewater Midrex Technologies, Inc. 11007 Nations Ford Road Mecklenburg County, N.C. Dear Mr. Myers: ir facility. Please note that this permit will no longer be needed if the wastewater discharge from the subject ility is discharged to the Charlotte- Mecklenburg Utility tCMU). In order to rescind your pennit, we require t you obtain a letter from CMU accepting the waste water flow from your facility. Also, a formal rescission uest letter is to be submitted and approved prior to the pertnit rescission. The Rescission request letter is to be mailed to Raleigh at the following address: NPDES Permits Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Sincerely, obit B. Krebs Regional Supervisor Surface Water Protection Mooresville Regional Office Location: 610 East Center Ave,, Suite 301 Mooresville, NC 28115 One Phone: (704) 663-1699 \ Fax: (704) 663-6040 \ Customer Service, 1-877-623-6748 NofthCarofina Internet: www,nowaterquality,org An Equal Opportunity \Affirmative Action Employer— 50% Recycled[10% Post Consumer paper Natmrally AMPUA NCDENR North Carolina t of Environment and Natural Resources Division of Water Ouality` Michael P, Easley, Governor William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director November 15, 2006 David. C.Meissner 1Vl drex Technologies 2725 Water Ridge Pkwy, Suite 1 Charlotte, NC 28217 Subject: NPDES Permit NCG500000 renewal Certificate of Coverage (CoC) NCG500107 IUlidrex Technologies Mecklenburg County Dear Pe" ittee; The facility listed above is covered under NPDES General Permit NCG500000. NCG500000 expires` on July 31, 2007. Federal (40 CFR 122.41) and North Carolina (15A NCAC 2EI.0 05(e)) regulations require that permit renewal applications must be filed at least 130 days prior to expiration of the current permit. If you have already mailed a renewal request, you '..ay disregard this notice. To satisfy this requirement, the Division must receive a renewal request postmarked no later than February 1. 2007. Failure to request renewal by this date may result in a civil penalty assessment, Larger p nalties may be assessed depending upon the delinquency of the request. This renewal notice is being sent in advance of the due date so that you have adequate time to prepare your application. If any discharge previously cowered. under NCG500000 will occur after July 31, 2007, the must be renewed. Discharge of wastewater without a valid permit would violate North Carolina Ural Statute 14-215.1; unpermitted discharges of wastewater may be assessed civil penalties of up to 00 per day. If all discharge has ceased at your facility and you wish to rescind this CoC for if have other bons}, contract me at the telephone number or e-mail address listed below. Sincerely, see g Charles H. Weaver, Jr. NPDES Unit 20r NPDES File 1617 Mail Service Center, Raleigh, North Caroline. 76-1617 512 North Salisbury Street, Raleigh, North Carolina 27604 Phone, 919 733.5933, extension 511 / FAX 919 73 -0719 / chades,weaver@ncmail.net An Equal Opportunity/Affirmative Action Employer- 50% Recycled/10% Post Consumer Paper VIVATEK QUAD SECIM .oll Main State of North Carolina < Department of Environment 4► 0 and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross J�r., Secretary MCDENR Alan W. Klimek, i.E. Director NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL. RESOURCES July 26, 2002 DAVID MEISSNER MIDREX TECHNOLOGIES S 2725 WATER RIDGE PARKWAY SUITE 100 CHARLOTTE, NC 28217' Subject. Reissue - NPDES Wastewater Discharge Permit Mirex Technologies COC Number NCG50010 Mecklenburg County Dear Pe ittee: In response to your renewal; application for continued coverage under general permit NCG500000, the Division of Water Quality (DWQ) is forwarding herewith the reissuedwastewater general permit Certificate of Coverage (COC). ). This COC is reissued pursuant to the requirements of North Carolina General Statute 1 - 15.I and the Memorandum of Agreement between the state of North Carolina and the G.S. Environmental Protection Agency, dated May 9, 1994 (or as subsquently amended). The following information is included with your permit package: * A copy €of the Certificate of Coverage for your treatment facility * A copy of General Wastewater` Discharge Permit NCGS 00 * A copy of a Technical Bulletin'for General Wastewater Discharge Permit NCG500000 Your coverage under this general permit is, not transferable except after notice to DWQ. The Division may require modification or revocation and rei nuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the perittee from responsibility for compliance with any other applicable federal, state, or local law rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Aisha Laic of the Central Office Stormwater and General Permits Unit at (919) ' 33-5083, ext. 578 Sincerely, e.,n for Alan W. Klimek, P.E. JUL2002 �IN cc. Central Piles Storwater & General Permits Unit Piles Mooresville Regional Office 1617 Mail Service Center, Raleigh, North Carolina 7699-1617 'Telephone 919- 33-5083 FAX 919-7 3-0719 An Equal Opportunity Affirmative Action Employer 0% recycled/ 10% post -consumer paper State of North Carolina Department of Environment, Health and Natural Resources fi Division of Water Quality James B. Hunt, Jr., Governor JUL JA '1998 Mayne McDevitt, Secretary �� t A. Preston Howard, Jr., P'.E., Director David Messner , `drex Direct Reduction Corporation 201 S. College St, Suite 2100 Charlotte, NC 28244 Subject: Certificate of Coverage No. NCG50010 Renewal of General Permit Midrex Direct Reduction Corp. Mecklenburg County Dear Permittee In accordance with your application for renewal of the subject Certificate of Coverage, the Division is forwarding the enclosed General Permit. This renewal is valid until July 31, 2002. This permit is issued pursuant to the requirements of North Carolina General Statute 14 - 1 .1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated December 6,1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. The Certificate of Coverage for your facility is not transferable except after notice to the Division. Use the enclosed Permit Name/Ownership ge form to notify the Division if you sell or otherwise transfer ownership of the subject facility. The Division may require modification or revocation and reissuance of the Certificate of Coverage. If your facility ceases discharge of wastewater before the expiration date of this permit, contact the Regional Office listed below at (704) 663-1699. Once discharge from your facility has eased, this permit may be rescinded. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality, the Division of Land resources, Coastal .Area. Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact the NPDES Group at the address below. Sincerely, i A. Preston Howard, Jr., P.F. cc.; Central Files NPDES File Facility Assessment Unit P.O. Box 29535, Raleigh, North Carolina 27626-0535 (91 ) 7 - 0 FAX (19) 733-0 19 p&e*dem.ehnr.state.nc.us An Equal Opportunity Affirmative Action Employer 50% recycled / 10% post -consumer paper QT AT in RTC WrW f- A VnT TXT A A NAIIQNAL POLLUTANT DISCHA&GE ELIMINAITIQN SXSIEM Commission, and the Federal Water Pollution Control Act, as amended, Midrex Direct Reduction Corporation is hereby authorized to discharge non -contact cooling water, condensate and other similar wastewaters from a facility located at Midrex Direct Reduction Corp. NCSR 1129 Charlotte Meddenburg County to receiving waters designated as subbasin 30834 in the Catawba River Basin in accordance with the effluent lin-titations, monitoring requirements, and other conditions set forth in Parts L 11, 111 and IV of General Permit No. NCG500000 as attached. This certificate of coverage shall become effective August 1, 1997. This certificate of coverage shall remain in effect for the duration of the General Permit. Signed this day July 24, 1997. A On /I 44 ��& Preston Howard, Jr., P.E., Director ,Division of Water Quality By Authority of the Environmental Management Commission Natui�! Resources and s�n of •Managemen Governor •�Hdvvos, Secretary A. #rasjon Howard, Jr., P.E., Director David eissner 2400 Charlotte Plaza Charlotte, NC 28244 0 4 1993 DIVISION OF ONVWWPUINTAL MANAGEMU; MOORESVILLE RUIUAL Subject: General Permit No. NCG500000 Midwx Corporation COC NOGS00107 Mecklenburg County` ♦ +�. - � .se .•� • � � ... �m - -� a •,. ,. , •• 1- •• a '�: w ,. a +� _ _a• ♦ • ;� - - ., o. :' •• -t I STATE OF NORTH CAROLINA nW . OF MATMZU DEPARTMENT OF ENVIRONMENT, HEALTH, AND NA ° �� o IVISIC N OF ENVIRRON NA E t"' � a�� � I R DIVISION f ENVjjotd Etal L Slyl MODIRE5111UE TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOflER BLOWDOWN, CONDENSATE SIMILAR WASTEWATERS UNDER In compliance with the provision of North Carolina General Statute 1 3-215.1, ether lawful standards d regulations promulgated and adapted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Midrex Corporation is hereby authorized to continue the discharge of non -contact cooling water with the discharge of wastewater from a facility located at NCSR 112., south of Charlotte Mecklenburg County to receiving waters designated as an unnamed tributary to Sugar Creek in the Catawba River Basin in accordance with the effluent limitations, monitoring requirementsand other conditions set forth in Parts 1,11,111 d IV of General Permit No. NCG500000 as attached. Thin certificate, of coverage shall become effective May 1993 This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day May 1, 1993 ,olt� A. Preston Howard, Jr., P.E., Director Division of Environmental Management By Authority of the Environmental Management Commission FORT MILD QUADRANGLE ANGLE SOUTH CAROLINA — NORTH CAROLINA � o %fie- om 7.5 MINUTE SERIES (TOPOGRAPHIC) spg jV9 2030000 FEEL" (S• Cl $10 CHARLO'rTC 8 MI. � 0' °30" 3 7 3ii I I 36 f r � � 86 if 770000 FEET k r � s r _rf., ✓', the d t M� ow , • _, t �s r ; r y .� ✓aw \"`= k fie,«,-�.,,„,w . t x 1 t \ r \ _, t z 3894 r T 'w+6 �s `•...t cw. t WT f •op f, Sle a a r��15(it75at • 7f $ C a J�� � l\ a '� I r\a.. � C1\�. L,_.�.,� r {.e+ +t ^ '�= �✓ � � `��.; `vwy .,,,...'""" '., a,., •" try c 51 a mes Po `r face / 1'V l{ VV „`"^"' z,( f (tc`•:, 1114:�.'�'�, .`'�'�=f .�' �,.. —�,�3 iP`l ., �� �.��i. .-. i` k?��.", �>�� t'``"`�t l rs��.� �, , e.�b�. y. SOC PRIORITY PROJECT, Yes No If Yes SQC No. To: Permits and Engineering Unit Water Quality Section Attention: Susan Robson Date: April 27, 1993 NPDES STAFF REPORT AND RECOM14ENDATION County: Mecklenburg Permit No. `NCO041742 PART I GENERAL INFORMATION 1. Facility and. Address. Midrex Corporation 2400 Charlotte Plaza Charlotte, North Carolina 28244 . Date of Investigation. 04-26-93 . Report Prepared By. G. T. Chen 4e Persons Contacted and Telephone Number, Messrs. Jim Sloop and Philip R. Warnke; (704) 373 1600 . Directions to Site. Travel south from Charlotte on 1-77 and exit on SR 1128 (Westinghouse Boulevard). Turn left and travel east on SR 1128 approximately 0.6 mile to the junction with. Nations Ford Road SR 1126). Turn left onto SR 1126 and travel north about 0.25 mile to the junction with Downs Road (SR `1129). Midrex is located at the junction in the southeast quadrant. 6. Discharge Point(s}; List for all discharge points. Latitude. 350 09' 45" Longitude. 800 51' 4 " Attach a U.S .G.S. reap extract and indicate treatment facility site and discharge point on map. USGS Quad No.. G 15 SW USES Name Fort Mill, S - NC 7. Site size and expansion are consistent with application? Yes No If No, explain. N/A S. Topography (relationship to flood plain included): N/A 9. Location of nearest dwelling. None within 1000 feet 10. Deceiving stream or affected surface waters: An unnamed tributary to Sugar Creek a Classification: C b. River Basin and. Subbasin No.. Catawba and 03-08 34 C. ]Describe receiving stream features and pertinent downstream uses: Cooling water is discharged into a roadside gutter and enters storm drain. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORK . a. Volume'of wastewater to be permitted: (Ultimate Design Capacity) N/A, Intermittent Discharge b. What is the current permitted capacity of the wastewater treatment facility's None C. Actual treatment capacity of the current facility (current design capacity) N/A, Intermittent Discharge d Date(s) and construction activities allowed by previous Authorizations to Construct issued in the previous two years: N/A e. Please provide a description of existing or substantially constructed wastewater treatment facilities: N/A f. Please provide a description of proposed wastewater treatment facilities: N/A g; Possible toxic impacts to surface waters. None h. Pretreatment Program (POTWs, only`) in development: approved. - should be required not needed . Residuals handling and utilization/disposal scheme: N/A- . If residuals are being land applied, please specify iDM Permit No. Residuals Contractor: Telephone No NPDES Pe '"t Staff Report Version 10192 Page 2 b. Residuals stabilization.* PRPs 'RP Other. C. Landfill. d. Other disposal/utilization scheme (specify): 3. Treatment plant classification (attach completed rating sheet). Discharge cooling water only, no rating 4. SIC Code(: 8732 Wastewater Code(s) of actual wastewater, not particular facilities, i.e., non -contact cooling water discharge from a metal plating company would be 14, not 56. Primary, 14 Secondary: Mann Treatment 'Unit Code; 00000 PART III OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved (municipals only)? /A . Special monitoring or limitations(including toxicity) requests:N/A 3. Important SOC, HOC or Compliance Schedule dates: (please indicate) N/A Date Submission of Plans and Specifications Begin Construction Complete Construction 4. Alternative Analysis Evaluation. Has the facility evaluated all of the non -discharge options available. Please provide regional perspective for each option evaluated. N/A Spray Irrigation. Connection to Regional Sewer System: Subsurface: IVPDES Permit Staff Report Versi on 1019 Page 3 Other Disposal Options 5. Other Special Items PART IV - EVALUATION AND RECOMMENDATIONS The applicant rarer discharges but .wishes to maintain the permit in case that they are unable to reuse all of their cooling water and need to discharge. It is recommended that a General Permit be issued to replace the existing NPDES Discharge 'Permit. -A� - r4�z Signitur4lof`Report Prepares D Water Quality egional Supervisor '�-/z �A? ------ Date NPDES Pez7dt Staff Report Version 0192 Page rv,"t,9 e-r/tL W ISM FORT MILL QUADRANGLE Ike SOUTH CAROLINA -- NORTH CAROLINA , � 7.5 MINUTE SERIES (TOPOGRAPHIC) 2030 000 FEET ($, Cl i slo CHARLOrr 8 Mt {)° `30" 07 3A j 9 O t id r—� 3986 * �i f t ",t r �, a s 770000 0 FEET Y " ' y low f t^L&J '"�`�-- "_"•,� �� � t���� ��°�, 5� (`+.. �` ,�,"' �Ik� `� silt Yx, ���. v%�=� „�,, c w sss T ' ✓ acsNZ �•• :mow ., -- f w. Y ft +4 ""� Yl * a,* * wY i* p 1l'•`Y �,,, f 51 YY * t 9 * Ya t w ! r w * wY Y* { w w t C *�r�`�~\ 1� t} t/f51.r' ,+'1 t' i r t .. C tWPT. OF NATURAL Se3i7RCES AN,!) " f APR State of North Carolina Departnie t of Environment; Health and Natural l tYl 0 t E T I .. I-AINT Division of Environmental Managernent VOORESVILLE REOWNAL CffiC 512 North Salisbury Street Raleigh, North Carolina 2760 Jaines G. Martin, Governor A. Preston Howard, Jr., P,& William W. Cobey, Jr., Secretary Acting Director November 10, 1992 David Messner Subject: NPDES Permit application Midrex corporation NPDES Permit No . NC 041742 2400 Charlotte Pl,a a Charlotte, NC 28244 Dear Mr. Meissnez: Mecklenburg County This is to acknowledge receipt of the fallowing documents on November 6, 1992: Application For Engineering Proposal (for proposed control: facilities), Request for permit renewal,' Application Processing Fee of $200.00, Engineering Economics Alternatives Analysis, --Local Government ;' ignoff, Source Reduction and Recycling, lnterbas .n Transfer, Other, The items checked below are needed 'before review can begin Application Form —Engineering proposal (see attachment), Application Processing Fee o —Delegation of Authority (see attached) Biocide Sheet (see attached) Engineering Economics Alternatives Analysis, Local Government Signoff, Source Reduction and Recycling, nter~basin Transfer, Other Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 7 r 6--0535 Telephone, 919-73:3-701 An Equal Opportunity nity Affirmative Action Employer If the application is not made complete within thirty (30) days, it will b returned to ;you and may be resubmitted when complete This application has been assigned to Susan Robson ( 1 /733-508 ) of our Permits Unit fear r_e�rzew, c�u w�, _ e a ye c� any comments recommendations questions or other information necessary for the review of the application. T am, by copy of this letter, requesting that our Regional Office Supervisor prepare a staff report.and recommendations regarding this discharge. If you have any questions" regarding this applications, please contact the x:eview person _listed above Sincerely, oleen H . Sullins, . , CC: Mooresville Regional Office Midrex Corporation Charlotte Plaza Charlotte, North Carolina 28244 t.1. .A.. Phone: 7041373-1 00 Telex: 6 2 703`1 Fax 04131 -1 11 G2IG 3 November 3, 1992 Permits & Engineering Unit Division of Environmental Management Post Office Sox 2953 Raleigh, North Carolina 2 625- 535 Attention: Colleen Sullins, P.E. Supervisor, NPDES Permit Crew Dear Ms. Sullins: c.A"Jc. 'L. 1`46. L-1L-%-7 1 VI tt"IIL 1 N V : IN%..r VV1+ t 11+ Thank you for your letter of October 19, 1992,`concerning our above referenced permit. e are hereby requesting renewal of this permit. I have attached the completed and signed application form in triplicate. I have also attached the processing fee of $200.00 for industrial cooling water of loss than '100,000 gallons per day for renewal without major modification. I trust our renewal application is in order. If there are any questions please donothesitate to contact me, Sincerely; David C. Meissner Manager Research & Development NORTH CAROLINA DEPT. OF NATUR.AL RESOURCES AND COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL NAG EN"T, P.Q. BOX 27687, RALEIGH, NC 27611 'NATIONAL POLLUTANT TANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT TO DISCHARGE — SHORT FORM C FOR APPLICATION NUMBER AGENCY t� � USE DATE RECEIVED To be filed only by persons engaged in'manufacturing and mining ' •A YEAR Mo. DAY ^ DO not attempt to complete this form before reading accompanyingt"'2 instructions Please print or type I. Name, address, location, and telephone number of facility producing discharge A. Na MIDREX CORPORATION S. Mailing address 1. Street address 400 CHARLOTTE PLAZA 2> City CHARLOTTE 3, State NC 4. County MECKLENBURG 5m zip 2 24 C. Location. 1. Street 11007 NATIONS FORD ROAD 2. City PINEMILLE 3. County MECKLENBURt 4. State NORTH CAROLINA O. Telephone No, . 704 373-1 00 Area Code . SIC $� (Leave blank), 3. Number of employees 71 If all our waste is discharged into a y g publicly owned waste treatment facility and to the best of your knowledge you are not required to obtain a'discharge permit, proceed to item 4. Otherwise proceed directly to hear a. 4. If you meet the condition stated above, check here o and supply the information asked for below. After completing these items, please complete the date, title, and signature blocks below and return this form to the proper reviewing office without completing the remainder of the form, A Name of organization responsible for receiving waste B. FAcil'itu recei0n -ante. 1. Name 2. Street address . City 4. County S. State 6, ZIP 5, o Principal product, raw material (Check one IRON CRC Principal process RESEARCH AND DEV OPMEN 7. Maximum amount of principal product Produced or raw material consumed per (Check one) Amount Basis 1»99 100-199 200-4 9 500-999 1000- 5000- 10,000. 60,000 4999 9999 49,999 or re {i (2) (3) (4) (5) (6) (7) (ll) A. tray B. Month C. Year PREVIOUS EDITION MAY ISE USED UNTIL SUPPLY MS Exa•+AUSTED PP-PPPPP' V d State of North Carolina Department of Natural Resources and Community Development Division of Environmental Management 512 North Salisbury Street 0 Raleigh, North Carolina 27C* P James G. Martin, Governor I ms b ' .4 S. Thomas Rhodes, Secretary August 1, 1988 DiTtaor A Mr. D. C. Meissner Midrex Corporation Charlotte Plaza Charlotte, NC 28244 Subject: Dear Mr. Meissner: In accordance with your application f, VU A4 OF lermit No. Ncffiflulki atilt, 11 lidrex Corporation lecklenburg County rrouecLiou <agency crated vecember b, iydj. request an adjudicatory hearing. ements to be followed in case of change in owi hare. - — - a. as --A.Ij" vL Duv-A. Lv&- ulucua-L >�'by t�� e Division T�4�n'" of LadResources, Coastal Are ar Federal or Local governmental permit that may re any questions concerning this permit, please c at telephone number 919/733-5083. Singerel ORIGINAL SKiNED BT DENNIS R. RAMSEy R.'Yaul Wilms arick, EPA U mrmh., P.Y. Permit No, NCO041742 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT To DiSCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In ComnliannA w4fh fbe, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Midrex Corporation is hereby authorized to discharge wastewater from a facility located on NCSR 11,29 Mecklenburg County to receiving waters designated as an unnamed tributary to Sugar Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, 11, and III hereof. This permit shall become effective August 1, 1988 This Dermit and the ugust 1, 1988 sxi y Pt y K- Faul Wilms, Director Division of Environmental Management By Authority of the Environmental Management Permit No. NCO041742 SUPPLEMENT TO PERMIT COVER SHEET Mi rex Corporation is hereby authorized to: l< Continue to discharge once -through contact cooling water :from facility located at Midrex Corporation (Nate Part Ili of this Class "C" waters; n the Catawba River Basin. A. (1). EFTLUENT LIMITATIONS AND MONIMRING REQUIREMENTSFinal NPDES No. N CtC141 742 Daring the period beginning on the effective date of the permit and lasting til exp atieau, the POrmittee is authorizedto discharge from outfall(s) serial number(s) 001, Such discharges shall be limited c monitored by the Permittee'as specified below: Effluent Characteristics I3ish e L" itatio Mouitorjp& Ite: -remenis da Other Units Seci T}ai l Av° ?ail M L1ai l A ` Measurement S le *S l ----� Ill l M �.. I"re cy e Location Flow Monthly Instantaneous E Temperature � Monthly Grab Z 11 Total Residual Chlorine Monthly Grab` THERE SHALL RE NO CHROMIUM, ZINC, ; CE COPPER ADDED TO THE COOLING WATER *Sample locations: E,- Effluent, U - Upstream, E - Downstream e temperature of the effluent shall be such as not to cause an increase in the of more than 2.8 degrees C and'in temperature of the receiving stream no case; cause the bient water temperature to exceed 2 degrees C. Monitoring requirements only apply if chlorine is added to the cooling grater. e permittee shall obtain authorization from the Division of Environmental Management prior to utilizing y bi+cic3 in the cooling water (See_ Part -III of this Permit). it). ` e ph shall not be less than .0 standard units nor greater than .0 standard units and shall be monitored monthly at the effluent by grab samples, There shall be no discharge of floating solids or visible foam other than trace amounts. M Part I 13. Schedule of Compliance 1. The permittee shall comply with Final Effluent Limitations specified for discharges in accordance with the following schedule: Permittee shall comply with final: Effluent Limitations by the effective date of the permit. 2. permittee shall at all times provide the operation and mai,ntennuce necessary to operate the existing faca l.iuties At WWI efficiency. 3. No later than 14 calendar clays following a"date :identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the: latter case, the notice shall ° include the cause of noncompliance,- any remedial a ti na taken, and the probability of meeting the next schedule requirements, Part Il Page 1 of 14 PART II STANDARD CONDITIONS FOR NPD S PERMITS SECTION A.__pfNgAJ,_JJ9NDljIONS The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clain Water Art and is grounds for enforcement action for 'permit termination, revocation and reissuance, or modification; or for dnninl of a permit; ;ronewPl nppl is nt ion. Any person who viclates a permit condi't.Jon ig subject to 0 civil penalty not. to exceed $10,000 per day of such violation. Any person who willfully or negligently violates a permit condition is guilty of a misdemeanor punishable by a fine not to exceed $15,000 per daffy of violation, or by imprisonment not to exceed six months or both; Drt tc� .drat ig t. e Ile permitter shall take all reasonable stops to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this permit, including, accelerated or additional monitoring as necessary to determine the nature* and impact of the noncomplying discharge. 4. Permii h odification After notice and opportunity for a bearing pursuant: to NCGS 143-21KI(b) () and NCGS 143-2I5.1(e) respectively, this permit may be modified, snspende or revoked in whole or its part during its term for cause including, but not limited to, the following: a. vio]n[ ion of any terms or c.r+nd tt. vs of this permit; b Obtaining this: permit by misrepresentation ion or fni.lure to disclose fully all r^lnvant farts; c. A change in any condition that requires either a temporary or permanent reduction or elimination of the authorized discharge or & information newly acquired by the Division indicating the discharge loses a threat to human health or welfare. If the permittee believes that any past or planned activity would be cause for modification or revocation and reissuance, the permittee must report such information to the Permit issuing, Authority. The submittal of a new application f'"arr ti Page 2 of .1.4 may be required of the permittee; The filing of a request > by the permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncomplinnces, does not stay any permit condition. . 1p i. Pollutants Notwithstanding Part I , A-4 above, if a toxic effluent standard or prohibition (i„nclrac ivg any schedule of compliance specified in such effluent: standard or prohibition) is established under Section 307(a) of the Act for a toxic pollutant which is present in the discbnrge, if such standard or prohibition is more stringent than any limitation for such pollutant in this Permit, this permit shall; be revised or modified in accord nce with thn toxic effluent standard prohibition and the pormitten so notified. The permittee shall comply with effluent standards or prohibitions established under Section 307'(n) off the Clean Water Act for 'toxic pollutants within the time provided in the regulations that establish those sta'sticl"Tads or prohibitions, even if the permit has not yet been modified to incor'pr,r&P the r-e"laairement. 6. civil end Criminal Labs_ y Except as provided in hermit conditions on "Bypassing" (Part 11, 13-3;) and "Power Failures"(Part TI, B— ),; nothing in this permit: shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to Ntl 3 14 -21,.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1119. Furthermore, the permi.tteor is responsible for consequential damages; such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 7. Oil �llr� 11� ar<�c aa� ,ala�wtar?ra� Tpt h'1�3 y Nothing in this permit shall be coastruM to p,y;,cl"dc t n institution of any legal action or relieve the permittee from any respos Whi 1.,tins, linbilities, or penatltier to which the permittee is or may he subject to under NCGS 143-21.5.75 at ,seg. or section 311 of the Federal Act, 33 URC 1:321. Furt:.laermar , the permittee is responsible for consetrent.ial damages, such as fish kills, even though the responsibility for effective co plin ce may be temporarily suspended. B. Prppe %lots The issuance of this permit does not convey any prof"QrtY rights in either real or personal property, or any exclusive privileges, nary does It authorize any injury to private property or any invasion of personal rights, ;nor any infringement of Federal, state or local laws or reg"la"at ionsr 9. Onshore of Offshore qpstrucjjqn This permit does not authorize or approve th( offshore physical structures or facilities 01 in any navigable waters. �jeverabiLit to. Wynalvil AW The provisions of this permit are severable, permit, or the application of any provision is hold invalid, the application of such Pro the remainder of this permit, shall not be a 11. Duty -O--P --- -tp_Providq lJormajig Ile permittee shall furnish to the Permit Is able time, any information which the Permit to determine whether cause exists for modify or terminating this permit or to determine c permittee shall also furnish to the Permit I copies of records required to be kept by thi SECTION B .1__ 0PFMU0A-AN1LM&j_NTEN,�NqE 0FjPLLUTl 1. tKqpej-__Qperation. and ,j1pintenance The permittee shall at all times maintain in as efficiently as possible all treatment or installed or used by the permittee to achiev and conditions of this permit. 2. Need ljpduce not_a.Defense Part 11 Page 3 of 14 construction of any onshore or undertaking of any work and If any provision of this of this permit to any circumstances, vision to other circumstances, and ffected thereby. suing Ant hority, within a reason - Issuing Authority may request ing, revoking and reissuing, ompliance with this permit. The ssuing A"tbority upon request. s permit. good working order and operate control facilities or systems e compliance with the terms M VU 0 UUICUOU LWI U F-- been necessary to halt or reduce the permitted nntivity in rintain compltance with the condition of this permit. .can from or bypass of facilities is prohibited, except (i) where ;'to prevent loss of life or severe property damage, or (ii) ,live storm drainage or runoff would damage any facilities 7or compliance with the effluent limitations and prohibitions of 1 11 permittees who have such sewer bypasses or OVeTHOWS Of this ;hall submit, not later than six months from the date of issuance 7mit, detailed data or engineering estimntes which identify: )cetion of each sewer system bypass or nverflow; 7equency, duration and qunntRY of flow from Onih sewcy system Z or. ovoyfl= Part IT Page 4 of 14 This requirement -is waived where infiltration/inflow annlyses are scheduled to be performed as part of an Environmentnl Protection Agency facilities planning project. The permittee sbAI1 report by telephone to either the central office or appropriate regional office of the Division as soon as possible, but in no case more then 24 hours or on the next'working day following the occurrence or first knowledge of the occurrence of any division from or bypass of facilities. 4. "Upset" means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit limitation if the requirements of 40 CFR S 122.41(n)(3) are met. 5. Removed Substance Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in accordance wit!) NCGS 143-215.1 and in a manner such as to prevent nay pollutant from such materials from entering waters of the State or navigable waLers of the Vniond States. 6. Power--- I ures The permitten Is responsible for maintninieg ng adequnt" safuards as required - I - - :Ors or retention of inadequately Mated effluent. tECORDS vasurements taken, as required herein, shall be equency less than daily shall i- e taken on a day of the discharge over the entire period which tj samples shall be taken at the monitoring points unless otherwise specified , before the effluent her wastestream, body of water, or substance. M( ged without notification to and the approval of i Part 1f Page 5 of 14 2. e carting Monitoring results obtained during the previous meantb(s) shall be summarized for each month and reported can a monthly Discharge Monitoring Report (DM) Farm (DEM, Now MR 1, 1.1, 2, ) or alternative forms approved by the Director, DEM, postmarked no later than the 30th day fallowing the completed reporting perio e first DIF is dnea on the last day of the month follaa+ ipg the issuance of the permit or In the case of a new facility, on the last: clay of the month following the commencement of dischaxge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to t.hp following address: Division of Environmental Management Water. Quality Section ATTENTION: Central Files Post Office Box 27687 Raleigh, North Carolina 27611 3 F 2 Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to insure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to insure that; the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of .less than + 10% from the true discharge rates throughout they range of expected discharge volumes. Once -through condenser cooling water flaw which is monitored by pump logs, or pump hour meters as specified in Part.. T of this permit and based can the manufacturer's Pump curves shall not be subject to this requirement. 4. Test Prcrce we-§ Test procedures for the analysis of pollatarat shall conform to the FMC regulations published pursuant to NCt1S 143-215.63 et seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section '304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. 5. Penali.es fdr Tam rile The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit: shall, upon conviction, by punisheJ by a fine of not more than $10,000 per violation, or by impr.isommnnt for not arc.>xe than six months per violation, or by both. Party II Page 6 of 14 6. o- t it qn All records and information resulting from the monitoring activities required by this permit including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation snail be retained for 'a minimum of three () years by the permittee. Tbisperiod of retention shall be extended during the course of any unresolved litigation or if requested by the Division of Environmental. Management or the Regional Administrator of the Environmental Protection Agency. 7. ec,ordjpg.._ jut is For each measurement, or sample taken pursuant to the rwirements of this permit, the permittee shall' record the following ia{.l*ci met i on; a. The exact place, date, and time of sampling; b. The dates the analyses were; performed; C. The person(s) who performedtheanalyses; and d, The results of such analyses. t3. R ht caf Entry_ e permitte:e shall allow the Director of the Division of Environmental Management, the Regional Administrator, and/or their -authorized representatives, upon the presentations of credentials: a.' To enter upon the permittee's premises where an effluent source is located or in which any records are required to be kept under the terms and conditions of this nermlt, and In. Are raSiSso'?%Jl#le Limps to rl'3's;y. t't._.nC-'•ss to and copy :any recc:t'd:": required to be kept under the terms and conditions of this permit; to inspect an monitoring equipment, or monitoring method re.qr,-tred tat this permit; taud to sample any discharge of pollutants, SECTION D. _RAP )R NG I U hI' E ' a 1. an e zxr Ll iia rg All discharges authorized herein shall be consistent with the terms and conditions of this permit, The discharge of any pollutAnt° identified ill this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. Any anticipated facility expansions, production increases, or process modifications which will result Part H Page 7 of 14 in new, different, or increased discharges of pollutants most be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the DE M of such changes. Following such notice, the permit may be modified to specify and limit any pollutants not previously limited. 2. AnqVjpg;y_NppV2yRjiance The permittee shall give notice to the Permit Issuing Authority of any planned change in the permitted facility or activity which may result it noncompliance with permit requirements, Any maintenance cf facilities, which might necessitate unavoidable interruption of operation and degradation of effluent quality, shall be scheduled during noncritical water quality periods and carried out in an manner approved by We Permit iss"ing Authority. N Bans _Qpnergbjp or. Contrpl This permit is py transferable. In the event of any obnnge in name, control or ownership of facilities from which the authorized disOnrgo emanates or is contemplated, the permittee shall notify the prospective owner or controller by letter of the existence of this permit and of the need to obtain a permit in the name of the prospective owner. A copy of the letter shall be forwarded to the Division of Environmental Management. 4. Additional Mon%torin b Permutee If the permittee monitors any pollutant at the locntion(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be included in the calculation and reporting of the values is required in the DMR. Such increased frequency shall also be indicated. The ITEM may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Calculations for limitations which require averaging of measurements shall. utilize an arithmetic mean unless otherwise specified by the Permit Issuing Authority in the permit. 6- N2nv2mpjfpnce Notification The permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of nay of the following: Part IT Page 8 of 14 a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of Wastes Which Are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstnnees. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. C. Any fnilvre of a pumping station, sewer line, or trantment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self-monitoriug information indicates that the facility has gone out of Compliance with its NPDES permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first kuowledge of the occurrence. 7 ThARgy; in Ls-ujr R ci _ggs of Toxic Substances. The permittee shall not tfy the Permit Issuing Authority as soon as it knows or has reason to believe: a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic substance(s) (listed at 40 CFR S 122, Appendix D, Table II and 111) which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels". (1) one hundred micrograms per liter (100 "9/1); (2) Two hundred micrograms par liter (200 i,ug/1)< for acroleir and acrylonitrile; five hundred micrograms per liter (500 ug/1) for 2,4-dinitrophenol and for 2-methyl-4,6-dinitropbenol; and one milligram per liter (I mg/1) for ant%ony; or (3) Five (5) times the maximum concentration value reported for that pollutant(s) in the permit application. b. That any activity has occurred or will occur whicb would result in any discharge, on a non -routine or infrequent basis, of a toxic pollutant (listed at 40 CFR S 122, Appendix D. Table 11 and 111) which is not limited in the permit, If that discharge will exceed the highest of the following "notification levels": Part II Page 9 of 14 (1) Five hundred micrograms per liter (500 ug/1); () One milligram per liter (1 mg 1) for antimony; or (3) 'Torn (1 ) times the maximum concentration value* reported for that pollutant(s) in the permit application. . E ira ion of Permit. Permitt:ee is not authorized to discharge after the expiration date. In order to receive alithori : tion to dis,-rhnr,e beyond tlfe expir"etion date, ;the permittee shall submit such information, forms, and lees as are required by the agency authorized to issue permits no later than 180 clays prior to the expiration date.. Any discharge without a permit after thq e p iratioii Will s1111je t the pe*rmitteer to enf irceMeut procedures as pro vi&a d' in NCGS 14 - 1 5.6 and 33 17 C 1251 et seq. 9. Sigxratr� uiei*nt All applications reports, or information submitted to the Permit Issuing Authority shall be signed and certified. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer, For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary. treasurer or vice president of the corporation in charge ;of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing prodiiction or operating facilities employing more than 250 persons ; or having gross: annual sa'.i e s or expenditures exceeding 25 million (in second ;quarter 1980 dollars), if authority to sign documents has been assigned or dclegated to the manager in accordance with corporate procedures, (`2) For a partnership or sole proprietorship- by a genoral partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person (it -scribed above or by a duly? authorized representative of than person. A,person is as duly authorized representative only if: (;1) The authorization is made in writing by a person described above; (2) The authorization specified either an indivicier.=.it or a position having reTzponsibili.ty for the overall operation of the regulated facility or ircti,v:ity, such as the l,oasitioll of plant mann errc, opckrnt or of a well or Part ll Page 10 of 1 well field, superintendent, a position of equivalent responsibility, or an individual or position having overallresponsibility for environ- mental matters for the company. (A duly authorized representative may thus be either a named individual or any iDdividar l occupying a named position.); and () The written authorization is submitted to the Permit issuing Authority. C. Certification, Any person signing a document under paragraphs a. or b. o this section shall making the following certification: eel certify, under penalty of law, that: this document and all attachments were prepared under my direction or supervision in ac.ro dan e with a system designed to assure that qualified personnel properly getber and evaluate the information submitteet.' Rased on away ingni.ry of taco person or persons who manage the system, or those. persons directly rest°>t:arrs Yle for gathering the information, the information submitted Is, to the best of my knowledge and believe, true., accurate, and complete, l am aware that there are significant penalties for submitting :false information, including the possibility of fines and imprisonment for knowing violations.'' 10, Availability caf_I2 p_grts Except for data determined to be confidential under NCGS 1 3-21.5.3(a) (2) or Section 308>of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for 'public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall, not be considered confidential. Knowingly making any false statement can any such retort may result in the imposition of criminal penalties as provided for in NCGS`1 - 13,1(b) (2) or in Section 309 of the Federal Act. 11. Penalties fcir Falsi.ficatioxa of lei arts The Clean Water Act provides than any person who krrca .I gly makes any false statement. represent8tion, or certification & any record or other; document submitted or required to be maintained under this permit, 'including monitoring; reports or report's of c:ompllinnce or no c.om l:inrc.e shall, upon conviction, be punished by a fine of not move than ItO,000 per violation, or by imprisonment for not more than six months per violation, or by botV EC"CICIN E. 13EF1Nl*fli7N 1. l?€rrmit lssun Athart The Director of the Division of Environmental Management.. . D M or Division Means the Division of Environmental Management, Department of Natural Resources and Community De eel& eant.:. Part II Page 11 of 14 3. EMC Used herein means the North Carolina Environmental Management Commission. ' Act or "the Act'' The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended., 33`USC 1251, et, sect. 5. a:. The ''monthly average discharge: is defined as the total mass of all daily discharges sampled acid/car measured during a calendar month can which daily discharges are sample and measured, divided by the number of daily discharges samples and/or measured during g such month, It Is therefore, an arithmetic mean found by adding the weights of the pollutant fecund each clay of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as "Daily Average" or "Monthly Average" in Part I of the permit. b. The "weekly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar week (Sunday -Saturday) can which ;daily discharges are sampled and measured, divided by the number of daily discharges samples and/or measured during such week.. it is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the week and then dividing this sum by the number of days the tests were reported. This limitation is identified as "Weekly Aver a n" ip art t' of the 13€ rmi.t . C. The "maximum daily discharge" is the tot -al mast (weight) Of a pollutant discharged during as calendar day, If only .gat sample is taken during any calendar day the weight of pollutant nt: calculated from it is the "maximum daily discharge." This limitation is identified as "Daily Maximum," in Part I of the permit. d. The "average annual discharge" is defined as the totAl mass of all daily discharges sample and/car measured during the calendar yens on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such year.. It is, therefore, an arithmetic man fund by adding the weights of pollutants found each day of the year and thep <dividing this sum by the number of clays the tests were reported. This limitation is defined as "Annual. Average" in Ptart, I of the permit. Part II Page 12 of 14 6.cncerttxLioa eaua-emnt , a; The "average: monthly concentration," other than for fecal toliform bacteria, is the sum of the concentrations of all daily discharges samples and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month (arithmetic moan of the daily concentration values).The daily concentration value' is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average monthly count for fecal coli.foarm bacteria .is the geometric mean of the counts for samples collected during;a calendar month, This limitation is identified as "Monthly Average" or "Daily Average" under. "Other Limits" in Part I of the permit. b. The "average weekly concentration," rather than for fecal coliform bacteria, is the :scum of the concentrations of all daily discharges sampled and/or measured during a calendar week (Sunday/Saturday) on which daily discharges are samplod and measured divided by the number of daily discharges sampled and/or measured daring such week (arithmetic mean of the daily concentration values)a The`daily concentration value is equal to the concentration of a composite sample or in the case of grab 'samples is the arithmetic mean (weighted by flog value) of all the samples collected during that calendar day. The average weekly count for fecal coliform'bacteria is the geometric mean of the counts for samples collected during a' calendar week. This limitation is identified as "Weekly Average" under "Other Limits"` in Part I' of the permit. C. The "maximum daily concentration" is the concentration of a pollutant A— T+ 4 i ' f =find on "naily Maximum'' . V A s e permit t . then than for fecal coliform bacteria, 11 daily d schnrg s sampled and/or aced during a calendar year can which daily discharges are sampled and wared divided by the number of daily discharges sampled rand/car measured ng such ,,year (arithmetic mean of the daily concentration values). The y concentration value is equal to the concentration of a composite. le or in the case of grab samples is the arithmetic mean (weighted by value) of all the samples collected during that calendar day, The age yearly count for fecal col i form bacteria is the geometric mean he `counts for samples collected during a calendar year. This limitation lent, i f tecl as "Annual Average" under "Other Limits" in Part 'I of the i t: . Part II Page 13 of 1 7. Other Measurements a. Flow, (MGD): The flow limit expressed in this permit: is the 24 hours average flow, averaged monthly. It Is determined as the arithmetic mean of the total daily flaws recorded during the calendar month. b. An "Instantaneous flow measurement" is a measure of flora taken at the time of sampling, when both the sample and flow will be representative of the total discharge. a< Composite ample: These: samples consist of grab samples collected at equal intervals and combined proportional two flow,, a sample continuously collected proportionally to flow, or equal volnmos ttal'en at varying time intervals, if a comprsite sample is obtained from grab samples, the following requirements ; apply. The intervals bOtWOeu influent grab samples shall be no greater than hourly, Intervals between effluent ,grab samples shall be no greater than hourly except where the detention time of the wastewater in the facility is greater than 24 hours, in which case, the interval. between. :grab samples shall. be no greater in number of hours than the detention time in number of days, provided;, however, In no case may the time between effluent grab samples be greater than six hours nor the number of grab samples less than four during any discharge period of 24 hours or less. b Grab Sample:" Grab samples are individual samples collected over a period of time not exceeding, 15minutes; the grab sample can be taken manually. . Calculation of Means a. Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values dividedby the number of individual values. b. Geometric Mean. The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero Gl shall be considered to be one 1). C. Weighted by Flaw Value. Weighted by flow value means the summation of each concentration times its respective flow divided by the summation of the respective flows. Part 11 Page 14 of 14 10. Calendar Lla-Y A calendar dray is defined as the period from midnight of one day until midnight of the next 'day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. L Hazardous Substance hazardous substance means any substance designated under 40 CPR Part 11 pursuant to Section 311 of the Clean. Water Act. 12. Toxic- Pollutant the Cleans Water Act. PART I OTHER REQUIR A. Previous Permits All previous State water quality permits i construction or operation or discharge, ar permit. The conditions, requirements, ter authorizing discharge under the National P System ,govern discharges from this facilit Y Co z streaction No construction of wastewater treatment is be begun until Fine l Plans and Spec ifi w at a Division of Environmental Management and w to Construct has been issued. C. ertifie&d Ci e AQK Pursuant to Chapter 90A of North Carolina employ a certified wastewater treatment pl of the wastewater treatment facilities'. S of the grade equivalent to or greater than wastewater treatment facilities. D. GroundwaterlSonitc rin The nermittee shall. unon written notice f IENTS ued to this facility, whether for hereby revoked by issuance of this 5, and provis_ or s of this permit Ilutant Discharge Elimination sties or }additions tfaereto shall is have been submitted to the tten approval and Authorization ineral Statutes, the permittee shall at operator in responsible charge operator awash hold; a certification he classification assigned to the >plictible effluent guideline or wnt:ear quality sa:epdrard isa .der Sections 302(b) ill (c) wad (d), 304(b) (2), and 307 an Cater. Act, if the effluent guideline or water quality s >r 'approved - Vs different conditions or is otherwise, more stringent th ant limitation in the permit, or )Is any pollutant not limited in the permit. as modified or reissued under this paragrnpb shatll also cements in the Act then applicable. F. Toxicity Reopener This permit shall be modified Part III Permit No. NCO041742 ed and reissued to incorpor i jui eme is in the event discharge. 1. Facility and Address: Mi Che Cha 2. Date of Investigation: Me . Report Prepared By: J . T1 . Persons Contacted and Tel Meissner; (704) 373-1600 . Directions to Site: Trav exit on S.R. 112. 'burn 1 approximately 0.4 mile, t aura rav5 mom+ �l er #i '2 w»i l , . +-I .i r it p i 9 t ly 4i " F, Date: May 20, 188 ND RECOMMENDATIONS -cklenburg To. NC 00172 =x Corporation -otte Plaza -otte, North Carolina 28244 1, 188 .man Horne, P. E. ion.eNumber: Mr David C. onto S.R. 1126, travel t on S.R.'112, travel located on the right 06' 4811 541 4611 rential flood plain. ration of nearest dwelling. None within 500 fe .eiving stream or affected surface waters: An Lutary to Sugar Creek. Classification: C River Basin and ;S baasin No. 03-08-4 Describe receiving stream features and perti downstream uses:Th' and intermittent. T reasonable distance secondary recreation PART II - DESCRIPTION OF DISCF 1. Type of wastewater: 0 D 100 a. Volume of wastewater b. 'Types and quantities discharge is entirel water is used to coca burning of natural g d. Pretre streafft small « al !4CD trial wastewater: The cooling water. The es formed from the duce inert gases. in wastewater: None nly);: N/A. arges only) in pounds: icable C'R Part and Subpart: N/A. - Cooling of treatment (specify whether proposed or ex existing or ' proposed'. e handling and disposal scheme: /A. ent plant classification: None Code(s) 3399 ewatr Code(s) 1 - OTHER PERTINENT INFORMATION his facility being constructed. with Construct s (municipals only) /A. ial monitoring requests: None tional effluent limits requests: None- r- None __ T;IV -- EVALUATION AND RECOMMENDATIONS The applcant rarely discharges but wishes to maintain the permit in case they are unable to reuse all of their coaling water and need to discharge. It as recommended that the permit be renewed as requested. S�xgnature of Report Preparer Water Qual`' y Regional Supervisor W pppppp� Mate of North Carolina Department of Natural Resources and Community Development Mooresville Regional Office James G. Martin, Governor Albert F. Milton, Regional Manager . Thomas Rhodes, Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT August;4, 188 Mr. D. C. Meissner Midrex Corporation Charlotte Plaza Charlotte, Norte Carolina 28244' Subject. NPDES Permit No. NC 0041742 Midrex Corporation' Mecklenburg County, NC Dear Mr. Meissnor: Our records indicate that NPDE "Permit No. NC 0041742 was issued onAugut 1, 188 for the discharge of wastewater to the surface waters of the State from your facility. The purpose of this letter is to advise you of the importance of the Permit and the liabilities in the event of failure to comply with the terms and, conditions of the Permit.. If you have not already done so, it ` is suggested that you thoroughly read. the Permit. Of particular importance is Page M . Page M3 sets forth the effluent limitations and monitoring • r - ••- w • - .. 919 North MainStreet, PO, Box 950, Moorewille, NC 25115 o • Telephone 3-1699 An Equal Opportunity Affirmative Action Employer ppppppp, Mr D. C. Meissner Page Two August 4, 198 - and./or discharge( The conditions include special reporting requirements in. the event of noncompliance, bypasses, treatment unit/process failures, etc. Also addressed are requirements for a certified wastewater treatment plant operator if you are operating wastewater treatment facilities. Any changes in operation of wastewatertreatment facilities, quantity and type of wastewater being treated or discharged, expansions' and/or upgrading of wastewater treatment facilities must be permitted or approved by this Agency. Failure to comply with the terms and conditions of an NPDES Permit subjects the;Permittee to enforcement action pursuant to Section 14:- 15.6 of the North Carolina General Statutes.' A civil penalty of up to $10,000 per day per violation plus criminal penalties may be assessed for such violations. As a final„ note, an NPDES Permit is normally issued for a five --year period. Permits are not automatically renewed. Renewal requests must be submitted to this Agency no later than 180 days prior to expiration. Please make note of the expiration date of your Permit. This date is set forth on Page M-1 or -1 of the Permit. Also note that NPDES Permits are not transferable. 1f you, as the Permittee, cease to need: this Permit, then you should request that the Permit be rescinded. As mentioned previously, the purpose of this letter is to advise you of the importance of your NPDES Permit. please read the Permit and contact this 'office at 704/663-1699 in Mooresville if you have any questions or need clarification. We look forward to providing any assistance. Sincerely, D. Rex Gi ason Water Quality Regional Supervisor Enclosure DRG . se Permit No. NCO041742 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT P E R M I-T To DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215. 1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Midrex Corporation Is hereby authorized to discharge wastewater from a. facility located on NCSR 1129 Meckfenburg County to receiving waters designated as an unnamed tributary to Sugar Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirem(:nts, and other conditions set forth in Parts 1, 11, and III hereof, This permit shall become effective This permit: and the authorization to discharge shall expire at midnight on ff Signed this day DI CM C'111 'P11" Di Al T R. Paul, Wilms, Director Division of Environmental Management By Authority of the Fnvironmental Management Commission Permit No. NCO041742 SUPPLEMENT TO PERMIT COVER SHEET Midrex Corporation is hereby authorized to: 1. Continue to discharge once -through contact cooling water from a facility located at Midrex Corporation (Note Part III of this Permit), into an unnamed tributary to Sugar. Creek which is classified Class "C" waters in the Catawba River Basin. A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIRVENTS Final NPEES No. NCO041742 II the periodbeg' on the effective date of the permit l until expiration, the Permittee is authorized to discharge from outfall(s) serial number(s) 001. Such discharges shall be limited and monitored by the Permittee as specified below: Effluent Characteristics Ri-scharge itatio MonitorF e it is Ixbs daa Other Units (S ecif Measurement SqTpl�e, Ilaily'Ag Ilai M I)al Air hail I'f Frequency e cation. Flow Monthly Instantaneous E Temperature y'` Monthly Grab E,U,D Total Residual Chlorite � �,` Monthly Grab THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER *Sample locations: E - Effluent, U - Upstream, D - Downstream *The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8 degrees C and in no case cause the ambient water temperature to exceed 32 degrees C. ***Monitoring requirements' only apply if chlorine is added to the cooling water. e permittee shall obtain authorization from the Division of Environmental Management prior to utilizing -any biocide in the cooling water (See Part III of this Permit). e pH shall not be less than .0'standard units nor greater than .0 standard units and shall.. be monitored monthly at the effluent by grab samples. There shall be no discharge of floating solids or visible foam in other than trace amounts. M PPFV Part Ill: Permit No. NCO014 F. Toxicity Reopener This permit shall be modified, or revoked and reissued to incorporate toxicity limitations and monitoring requirements in the event toxicity; testing or other studies conducted on the effluent or receiving stream indicate that detrimental effects may be expected in the receiving steam as a result of this discharge. G. The permlttee shall not use any biocides except these approved in conjunction with the permit application. The permttee shall notify the Director in writing not later than ninety (0) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include completion of Biocide Wor%sheet form 101 and a map locating the discharge point and receiving stream. Permit No . • NC 0 41 42 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT DIVISION CE ENVIRONMENTAL 'AL MANAGEMENT E E R M I T To Discharge Wastewater Under the NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 14 - 1 .1, rather lawful standards and regulations promulgated and adopted by :the North Carolina Environmental Management Commission, and the Federal. Water Pollution Control Act,, as amended, Mi drex Corporation' is hereby authorized to discharge wastewater from a facilitylocated at idrex Corporation Mecklenburg County o receiving waters designated an unnamed tributary to Sugar Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and ether conditions, set forth in Tarts I, II, and III hereof. This permit shall become affective AUG .1 This permit and the authorization to discharge shall expire at midnight can JUL 311988 Signed this day; of AUG 17 1983 original Signed FORREST R. WESTALL FOR Robert F. Helms, Director' Division of Environmental Management By Authority of the Environmental Management Commission Mi I1 Permit No. NC0041 42 SUPPLEMENT TO PERMIT COVER SMELT Midrx Corporation is hereby authorized to: 1. Continue to discharge 86,400 CP0 of once through contact coding water from a facility `located at Midrex Corporation (Note Fare III of this Permit), into an unnamed tributary to Sear Creek which :is classified Class "C" waters. A. 1)« EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS . FINAL During the period beginningon the effective date and lasting until is to discharge from outfall(s) serial number{s.001 (Cooling expiration, Water). the permittee authorized Such discharges shall be limited and monitored by the 'p i to specified below: Effluent Characteristics Dischar e Limitations Monitorin Re uiremertts Kg/day .Obs/day) Other Units (Specify) Measurement Sample **Sample Da i1Z:A—v . Daily Max. Daily Avg. Dail, Max- Frequency ly e` Location ' Weekly Instantaneous E Flan Monthly Grab E,U,D Temperature Residual Chlorine Monthly Grab E Monthly Grab E Oil and Grease THERE SHALL 8E NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER The temperature of the effluent shall be such as not to cause an increase in the temperature of the 290C receiving stream of more than 2.8C and in no case cause the ambient water temperature to exceed Sample locations: E = Effluent, U = Upstream, D`= Downstream The Perri ttee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water,; C) M w _ .� roa The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored monthly at E U, D by grab sample. There shall be no discharge of floating solids or visible foam in other than truce amounts. Part I Permit No. NC B. SCHEDULE OF COMPLIANCE -1. The permittee shall achieve compliance with theeffluent limitations specified for discharges in accordance with the following schedule: . No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next scheduled requirement. 4I4 PART Permit No. NC Act used herein means the Federal Water Pollution Control Act, As amended. DEM used herein means the Division of Environmental Management of the Department of Natural Resources and community Development "E V used herein means the North Carolina Environmental Management Commission. C. MONITORING AND REPORTING 1. Representative Sampling Samples and measurements nt taken s required herein -shall be representative of the volume and nature of the monitored discharge. 2. Reporting Monitoring salts obtained during the previous months shall be summarized for each month and reported n a Monthly Monitoring Report orm (DEM No. MR 1. 0, 1.19 and 1.4) postmarked no later than the 45th day following the completed orting period. The first report is due on . The DEM may require reporting of additional monitoring results by written notification. Sind copies of these, and all other reports required herein. shall be submitted to the following ad Division of Environmental Man g ment Water Quality Section Post Offi ce Box2757 Raleigh, North' Carolina 27611 3. Definitions a The "daily average" discharge means the total discharge by weight during a calendar month divided by the number of days in the `month that the production or commercial facility was operating. Where less than daily sampling is required y this permit, the daily average discharge shall bet ine y the summation of all the measure daily discharges by weight divided .y the number of days sample during the calendar ont m e measurements were made. b. The "daily maximum" discharge mans the total discharge by weight during any calendar day. 4. Test' Procedures Test procedures forte analysis of pollutants shall conform to The E C regulations published pursuant to N. C. G. S. 143-215.63 et seq.. The Water and Air Quality Reporting Act, Section 304(g), 13 SC 131 ,_of the Federal Water Pollution Control Act, s Amended, an 40 CFR 136. 5. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: 1' 5 PART I Permit No. NC a» The exact place, date, and time of sampling; b. The dates the analyses were performed c. The person(s) who performed the analyses d. The analytical techniques or methods used; and e. The results of all required analyses. . Additional Monitoring by Per•mi tte f the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be included in the calculation and reporting of the values required in the Monthly Monitoring Report Form (D M MR 1. , 1. , 1.4) Such increased monitoring frequency shall also be indicated. The DEM may require more frequent monitoring or the monitoring of other pollu- tants not required in this permit by written notification 7. Records Retention All records and information ;resulting from the monitoring activities' required by this permit including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation shall be retained by the permittee for a minimum of three ( years, or longer if requested by the State Division of Environmental Management or the Regional Administrator of the Environmental ''Protection Agency. 16 PART Permi t No. NC A.-MANAGEMENTR UIRMNT 1. Change in Discharge All discharges authoried herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a'iolation of the permit. Any anticipated facility expansions, production increases, or process modifications which will result in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the DEM of such changes. Following such notice, the permit may be modified to specify and limit any pollutants not previously limited 2. Non compliance Notification If, for any reason, the per ittee does not comply with or will be unable o comply with any effluent limitation specified in this permit, the p r mittde shall provide the 'Division of Environmental Management with the following information, in writing, within fig (5) days of becoming aware of such conditions a. A description of the discharge and cause of noncompliance; and b. The period of noncompliance, including exact dates and times; or, if not corrected; the anticipated time the noncompliance is expected o continue, and steps being taken to reduce, liminat and prevent recurrence' of the noncomplying discharge. . Facilities Operation The permittee shall at all tunes maintain in good working order and operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee to achieve compliance with the terms anconditions of this permit 4. Adverse Impact The permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this permit, including such accelerated or additional monitoring as necessary to determine the nature and impact of the noncomplying discharge. S. Bypassing Any diversion from or bypass of facilities necessary to maintain compliance with the terms and conditions of this permit is prohibited, except (i) wwhere 1 PART II Permit No. N unavoidable to prevent loss of life or severe property damage, or ii' where excessive storm drainage or runoff would damage any facilities necessary for compliance with the effluent limitations and`prohibitions of this permit. The' er ittee shall'. promptly notify the Waster Quality Section of DFM in writing of each such, diversion or bypass. . Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the it States. . Power Failures In order to maintain compliance with the effluent limitations and prohibitions of this permit,; the permittee shall either. a. In accordance with the Schedule of Compliance contained in Part I, provide an alternative power source sufficient to operate the waste- water control facilities or, if such alternative power source is not in existence, and no date for its implementation appears in Part I, b. Halt, reduce or otherwise control production and/or all discharges from wastewater control facilities upon the reduction, loss, or failure of the primary source of power to said wastewater control facilities. . Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. PART I Permit . NC B. RESPONSIBILITIES . Right of Entry The permittee shall allow the Director of the Division of Environmental Management, the Regioral Administrator, 'and/or them authorized represen- tatives, upon the presentations of credentials: a. The enter upon the permittee's premises where an effluent source located or in which any records are required to be kept under the terms and conditions of this permit; an b. t reasonable tires to have access to and coy any records required to be kept un,er the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required this permit; and to sample any discharge of pollutants 2. Transfer of Ownership or Control This permit is not transferable. In the event of any change in control or ownership of"Ta—cilities from which the authorized discharge n t s r is Conte-mol ted, the perrittee shall notify the prospectiveowner or controller by letter oiF the existence of this permit and of the need to obtain a pe t si t' i t the name of the prospective owner. A copy oft e letter shall be,forwarded to the Division of Environmental Management. . Availability of Reports Except for data determined to be confidential under N. C. G. S. 14 215. 3(a(2) or Section 308 of the Federal Act, 33 USC 131 ,'all reports prepared in accordance with the toms shall be available for public inspection at the offices of the Division of Environmental Management. As required y the Act, effluent data shall not be considered confidential. Knowingly making false statement on any such report may result in the im osition of criminal penalties as provided for in N. C. G. S. 14 215. (2 or in Section 309 of the Federal Act. 4. Permit Modification After notice and opportunity for a hearing pursuant to N. C. G. S. 143- 215.1(b(2) and C® S. 143-2151(e) respectively, this permit may be modified, suspended, or revoked in whole or in part during its term for cause including, l ut rapt limited to, the following: a. Violation of any termis or conditions of this permit; b. tbtainirg this permit by misrepresentation or failure to disclose fully ,1` i re l evnee facts or c. A change in any conditinn that requires either a temporary or` permanent re uc,tior or elimination of the authorized discharge. PART II Permit No. NC Sk Toxic Pollutants Notwithstanding Pat II, above, if a toxic effluent standard or prohibition (including any schedule f compliance specified in such effluent standard or prohibition) is established under Section 37 of the Act for a toxic pollutant which is present in the i s r such standard prohibition is more stringent than any limitation for such pollutant in this permit, this permit shall be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. . Civil and Criminal Liability Except as provided in pe it conditions on "Bypassing" art II S` an "PowerFailures" (part I, A7, nothing in this permit shall b construed to relieve the pertnittee from civil or criminal penalties for noncompliance pursuant to N. C. C. S. 143-215.6 or Section 309 of the Pederal Act, 33 USC 1319. 7. Oilnd Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution f any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee i or may be subject under N. C. G. S. 143-215.75 of seg. or Section 311 of the federal Act, 33 USC 1321. $, property Rights The issuance of this pit does not convoy any property rights in either real or personal property, or any exclusive privileges, nor dos it authorize any;,injury to private property or any invasion of personal rights, nor any infringement of Federal,State or local laws'or regulations. 9. Severab i Iity The provisions of this permit are severable, and if any provision of this permit, or the applica6on of any provision of this permit to any circum- stance, is hold invalid, the application of such provision to other cir- cumstances, and the remAinder of this permit shall not be affected thereby. 11 & 1 1 PART II Permit No NC 0. Expiration of Permit Pemitte is not authorized to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees a are required by the agency authorized to issue permits no later than 10 days prior to the expiration date. Any discharge without a permit after the expiration will subject the permitteeenforcement procedures as provided in 143-215.6 and 33 USC 1251 et seq.. 111' PART III Permit No. NC E. Previous Permits All previous State water quality permits issued to this cility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The conditions, requirements* terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System governs discharges from this facility. C. Construction o construction of wastewater treatment facilities or additions there to shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorisation to Construct has been issued. if no objections to Final Plans and Specifications has been made by the DEM after 30 days following receipt of the plans or issuance of this permit, whichever is latter, the plans may be consideredapproved and construction authorized. D. Certified Operator Pursuant to Chapter 90A of North Carolina General Statutes, the permittee responsible shall employ'a certified wastewater treatment p op charge of the wastewater treatment facilities. Such classificationoperator etor must hold a certification of the grade equivalent to the the wastewater treatment facilities. i5 & 112 r* jqjW mesources &uommunffy ueveiopmem James B. Hunt, Jr,, Governor Joseph W. Grirnsl y, Secretary DIVISION OF EWIROMMAL MANACTMM January 20, 1983 Mr. L.C. Me s ner: Midrex Corporation One NCNB Plaza -Th-arlotte, NC 2_ 280 SUBJECI': Application for NPDES Permit NCO041 42 Mec nbrg Cd ty Dear Mr. Mei sn r N k��� Receipt of the, foal lowing docinents is hereby a6mmiledg Application Formµ Engineering Proposal (for proposed control facilities) ea 3. st for permit -renewal If any of the items listed blear are checked, the application r is incomplete and the indicated it n() must be received before review can begin: Application Form (copiesenclosed) pnrag Proposal (See (b) 1-5 can attached) Other If the application .s not made complete within thirty (30) days, it will be returned. to you and may be resubmitted when complete. This application has been assigned to Mr. David .d in (1 3 s-'51 1) of our Permits Unit for raft p -r-.- mit. once the permit i ' drafted, public noticemust be issued for forty -fire ( days prior to final action can: the i,ss -inn or denial of the permit. You will be advised of any comments, recoTmiendations, questions or rather ` ca a- tion necessary for the review of the application. I any, by copy of this letter, requesting that our Regional OfficeSuper- visor prepare a staff report and reconunendations regarding this discharge. If you have any questions regarding this application, pl.ease contact the r iriew person listed above. William C. Mills, Supervisor Ise` its and Engineering Unit ccm David Adkins idr x Corporation O ne NNE Plaza Pl aN rth Carolina 2 280 USA P :704/37 -1600 �` 1::57246 K rf Group Company 'MIORCOX January13, 1933 r. Robert Helms, Director N.C. Division of Environmental Management P.C. Box 27687 Raleigh, North Carolina 611 7687 Re: NPDES Permit No. 'NC 0041742 Mecklenburg County Dear Sir: We are in receipt your letter anuary 7, 1933 regarding the subject permit for wastewater discharge to surface waters. We hereby request our permit to be renewed. No changes are proposed for the discharge. Sincerely ,mars, Meissn r Director Research and Process Development Midrex Corporation DCM i 1° w b r` i James B, Hunt, Jr_ Governor Howard N, Lee, Secretary DIVISION OF ENVIRONNENTAL MANAGEMENT December 7, 1978 r. Arthur J. Boots Project Manager Midrex Corporatid4 One NCNB Pla a s SUBJECT: Establisliment of a " monitoring program idrex Corporation z Mecklenburg County ti Der Mr. Banta will be. - Upstream Novae Influent Nana Effluent NCO041742103 Downstream Norge Sincerely yours, by t Cart r, Coordinat Wastewater Management meat mation Services 1a i lln Regional Office S ORIGINAL TO INFORKMONAL ax roar!M Tln""""'w NCNB Plaza lotte, North Carolina 28280 USA e: 704/373-1600 Telex: 572467 rnber of the Korf Group MID 5 'Decelrn 78 AU 'ox Z I oo / i, N. C. Z761 i A. F. McRorie, Director McRorie: Permit No. NC 0041742 Midrex Division Mecklenburg County direct all future correspondence to me rather than Mr. no longer involved in this matter. Sincerely yours, C. W. Sanzenbach Technical Direct Permit No. NC 0041 4 PPP74 STATE OF NORTH CAROL NA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL AL MANAGEMENT PERiIT To Discharge Wastewater Under the NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 1 3 215. , gather lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission and the Federal eater Pollution Control Act, as amended., Midrex Corporation is hereby authorized` o discharge wastewater from a facility located at Midex Corporation Mecklenburg County; to receiving waters designated an unnamed tributary to Sugar Creek in the Catawba River Basin Jordance with effluent limitations, monitoring requirements, and other :ions set forth in Parts I, II and. 'III hereof. Phis permit shall become effective Phis permit and the authorization to discharge shall expire at midnight" 'igned this day of Robert F. Helms, Director Division of Environmental Management By Authority of the Environmental Management Commission SUPPLEMENT TO PERMIT Midrex Corpori is hereby authorized to: Permit No. NCO041742 VPR SHEET on Permit), into an unnamed tributary to'Sugar Cre'ek which is class Class "C" waters. A 1. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL During the period beginning on the effective date and lasting until expiration, the permittee is authorized to discharge from outfalls serial numbers.,001 (Cooling Water), Such discharges shall be limited and monitored by; the permittee as specified below: Effluent Characteristics Monitt�rin Re uremets Kg/day lbsdday Other Units (Specify) Measurement Sample *Sample Da ily Avg. Daily Max. Daily v Daily Fr uency Y Location Flow Weekly Instantaneous E Temperature Monthly Grab E,U,D Residual Chlorine Monthly Grab E Oil and Grease Monthly Grab E THERE SHALL DE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE CODLING WATER The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8C and in no case cause the ambient water temperature to exceed 290C Sample locations: E = Effluent, U = Upstream, D- Downstream I 0 The pH shall not be less than 6.0 standard units nor greater than 9n0 standard units and shall be monitored monthly at E, U, D by grab sample. There shall'be no discharge of floating solids or visible foam in other than trace amounts. Permit No. NC 0041742 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT DIVISION OF EWIRONMENTAL MANAGEMENT PERMIT To Discharge Wastewater birder The NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM in compliance with the provisions of North Carolina General Statute 14 15.1 ;others lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water 'Pollution Control of t, as amended, I DRFX CORPORATION is hereby authorized to discharge wastewater from a facility located at Midrex Corporation Mecklenburg Cunt to receiving waters Unnamed Tributary to Sugar Creek in the Catawba River Basin in accordance with effluent limitations, r i t ri rg requirements, and ether conditions set forth in Parts 1, II, and III hereof. This permit shall become ffecti've IN 0 fi' u This permit and the authorization to discharge shall expire at midnight on 3 Signed this day; of NOV �f a A. . ,. A. F. McRori , Director Division of Environmental Management By Authority of the iron nt l Management Commission I & I Page of Permit No. NC SUPPLEMENT TO PERMIT COVER SHEET Midrex Corporation is hereby authorized to 1. Continue to operate and discharge 86,400 GPD of once through contact cooling water located at Midrex Corporation (Note Part III, Condition H. B, C & C of this Permit), into an unnamed tributary t Sugar Creek which is classified Class "C".. A. . EFFLUENT LIMITATIONS AND MONITORINGREQUIREMENTS - FINAL During the period beginning on the effective date and lasting until expiration, permittee is authorized to discharge from outf,all(s) serial n er(s).001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics isoh Limi Lions nitori ui nts /day (lbs/d y Other Units (Specify) Measurement Sample Sample Daily g�i y aily wily deny Location Flog / ay ( GDP 327.02(. 64) 327.02(0. 64) WWeekly Instantaneous I or E Temperature nthly Grab E, U, U Oil and Grease 3.27(7>21) 4»90(10. 1) 10.0 /l 15.0 Mg/l Monthly Grab E *Sample Location: I Influent, ..Effluent U-Upstream, and Downstream **Sample Type, All stream samples shall be grab *The temperature shall be such as to not cause a temperature in the receiving stream of 2. UC (5.040`F) above ambient streams water temperature and in no case shall the stream'water temperature exceed 320C (9.60 F). There shall be no chromium, zinc or copper added to the cooling water. The p 'h ll not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored monthly by grab samples at E, U, D.. Part I Page Pe i t No. NCO B. SCHEDULE OF COMPLIANCE 1. The permittee shall achie specified for discharges . No later than 14 calendar compliance with the effluent limitations r accordance with the following schedule: lays following date identified in the above perritte shall submit either a report of specific actions being required by identified dates', a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of nesting the next scheduled requirement. PART Page Permit s d herein means the Federal Water Pollution Control Act,' ion. AND REPORTING itative Sampling ing s "daily maximum" discharge means the total dis ig any calendars day.' :drs .educes for the analysis of pollutants shall )ns DUblished pursuant to N. C m G. 'S S. 14 1 -1 is M PAPS` TJ Permit o. NC E.ME14 i REQUIREMENT hango in Discharge 11 discharges authorized heroin shall be consistent with the teas and edit a ns of this permit. The discharge of and pollutant identified n : this n r mi is morp frPntjPnt1 v than nr at a 1 vP1 in xrp� of that; )n increases, or incrasoc :owliance Notification on® ause of noncop' ig ois narg . �s Operation and conditions of this permit. mpac't this pewit, noncomplying discharge. lass i ng diversion from or bypass of facilities necessary to maintain h the terns and conditions of this permit is prohibited, excel PART II Page of Permit No. NC unavoidable to prevent loss of life or severe property damage, or ii where excessive storm drainage or runoff would damage any facilities necessary for compliance with the effluent limitations and prohibitions of this permit. The permitted shall promptly' notify the stater Quality Section of DEM in writing of each such diversion or bypass. Reproved Substances PART I I P°ri t No. NC $SISILITIES Right of Entry The permittee shall allow the Director of the Division of Environme t r sVan '' on-d ti ns of this permit; and �.EMMMEM E `aali Act. ifi a ion ce and opportunity for a hearing pursuant.to Cation of any terns or conditions of this permit; tining this permit by misrepresentation or failure to d €y all relevant facts; or iange in any condition that requires either a temporary nannt reduction or elimination of the authorized dsh NOMMEMOM il and Criminal Liability nce Liability s PARI Page Pern Previous Pemits r Mli rex Corporation y One NCNB Plaza � Charlotte, North Carolina 28280 USA, Phone: 704 f 373-1600 Telex: 572467 i A member of the Korf group MIDREX t GEL-07-78 8, 1978 r< D. Rex Gleason Regional Engineer N. C. Dept.. of Natural Resources and Community Development Division of Environmental Management 119 North Main Street Mooresville, N. C. 1'1 Subject; NPDES`Permit Applications Midrex Corporation, Technical Center Mecklenburg County Dear Mr. Gleason; I am enclosing with this letter two copies of the subject application which have been filled out by Midrex in relation to the effluent from our Technical Center. I trust that the information contained in these applications s sufficient for your requirements.however, if you have any questions concerning the application, please feel free to contact me at any time for additional information or clarification. I would like to thank you for your consideration in this matter, for your kind extension of the original deadline and for your helpful assistance and information. I will be looking forward to hearing from you in the near future, Very truly yours, 41 CAJ G. E. Leonhard GELj rn Enclosure AIR .n ti fin. L1 t j" Yacility Discharges and other as; Number and Discharge (see uctions) VolumeSpecify the per of discharge paints and the e of water discharged or from the facility according to ategorles below. Estimate age volume per day in thousand Number of Discharge Total Volume Used or Discharged, 20 D S fi Mtn ins per day. Points Thousand Gal/Day ace waterSee tars wastewater transport Fig' A. 3.0 m rn water transport system ill tl. ibined sanitary and storm sr transport system ace impoundment with no lent';, erground percolation Injection # " NA . to acceptance firm ... s A* .. )oration Nil Nil lt... lity discharges and volume See F I A g . , at Item there are discharges to 'other,' iffy .,, nits, Licenses and Applications Typo of Permit I DateFor AgencyUse I Number Filed I fsi or License YR/MO/.A W RIM i mlomex FIGURE "Ar CHARLOTTE CITY WATER 3,000 GPD 20 Days/Month 147,000 GPD AVERAGE 5 DAYS/MONTH NINCONTACT FOOLING R D BUILDING MIDREX PROCESS I CONTACT COOLING SANITARY 'WATER RESEARCH FACILITY GAS GENERATORS 3,000 GPD 57,600 GPD 86.400 GPI 0 DAYS/MONTH 5 DAYS/MONTH 5 DAYS/MONTH TO DOWNS ROAD DRAINAGE DITCH 6,400 GPD TO CHARLOTTE 5 DAYS/MONTH CITY SEWER 3,000 GPD 20 DAYS/MONTH 6o,600GPD 5 DAYS/MONTH SCHEMATIC OF WATER FLOW MIDREX CORPORATION TECHNICAL CENTER MECKLENBURG COUNTY January 31, 1978 Page I of 1' STANDARD FORM C —MANUFACTURING AND COMMERCIAL SECTION 11. BASIC DISCHARGE DESCRIPTION r. and Name No. i) scharge, if any. F) arlal number. g Dates 7 Dates If the: operation, give the date (within best estimate) the discharge began. b. Discharge to Begin Date it the discharge has never Occurred but wa ae. within best esti•' large watt begin, rid Data If d€s uteri to be discorr- ate {within best �esti- discharge will end. Report Available ngineering report is av6eing agency upon instructions ration Name the tdaries within which lischarge is located, aty TED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS INDICA- TE ITEMS. CC 1 : Charlotte Sanitary Sewer p` ri I YR M N.A.--I R t' N.A. _ R MO 23 a t; rth Carolina able} City car Town 2040 _N.An Point Description is into (check cane); uctions) nclndes ditches, arroyos, intermittent watercourses) 2068 [Is TR []LKE [ 0CE Sanitary Wastewater System MTS Combined Sanitary and .- rnspOrt System [] CS This see REFER b. C. g8tt • A. ._..feet 'i)con) continuous 3000 GPD AVG 20 DAYS/MONTH Mkt) lhternt6ttimt 16Q,600 GPD A G 5 DAYS, MONTH 900 50ays per week 3,000 GPD 5 Days per Month 60,600 GPD ]JAN 9IFFS 29 MAR IN APR Is P 1 OCT 2jN0V (RDEC Q, G OO GPD thous nct gallons per discharge occurrericc Days/Month only 2e 4-1`10urs per clay 5 Days/Month 2t1tr 01scl arge occurrences per day Continuous 5 days/month only 212 From ,fan to Dec. month month [1- DISCHARGE SERIAL NUMBED 00 catx arc activity Description Give a arrative description of activity 213,v The Midrex Technical Center is involved in I roducing this discharge.(see Istructions) on ircin-bearing materials and also to a l e either industrial minerals. Sanitary discharge from the Technical Center C)n1 a cea it i nu tus tier basis da s dr we6 weeks r ear A rc�imatl Ctn1Ce dr meant a eric ap rcimatly dasa hcatlrs non contact a l i water frcam this Process Fadilit is discharged to the saitar sewer Mtivity Causing Discharge For ch SIC Code which describes e activity causing this discharge, ply the type and maximum NOTE: This is a research and development fac count of either the raw material not a production facility. nsumed (Item 14a) or the product educed (item lab) in the units ecified in Table I of the Instruc- m Booklet. For SIC Codes not led in Table I„ use raw material production units normally used r measuring production.(see uructions): Flaw Materials Maximur" Unit Shared Discharges 'TIC Code Name Amount/Day I (See Table I) (Serial Number) .& Iroducts Maximum Unit Shared Discharges SIG Code Natue Amount,/Day (See Table t) (Serial Number) 11-3 ch DISCHARGE SERIAL NUMBER , 001 FOR AGENCY USE a�raoter6stics aieie each constituent which is present in the effluent (discharge water). This determination is to be based on actual analysis ee Instructions) Parameter Parameter Color Copper 00080 01042 Ammonia Iron 0061001045 Organic nitrogen Lead 00605 01051 Nitrate Magnesium 00620 00927 Nitrite Manganese N. A. 00615 01055 The effluent i Phosphorus Mercury Charlotte City 00665 71900 Water being Sulfate Molybdenum 00945 01062 returned to Sulfide Nickel Charlotte City 00745 01067 sanitary service. Sulfite Selenium 00740 01147 Bromide Silver 71870 0107 Chloride Potassium 00940 00937 Cyanide Sodium 00720 0099 Fluoride Thallftun 00951 01059 Aluminum Titanium 01105 0112 Antimony Tin 01097 01102 Arsenic Zinc 01002 0102 Beryllium Algicides* 01012 74051 Barium Chlorinated organic compounds* 01007 74052 Boron Pesticides* 01022 74053 Cadmium Oil and grease 01027; 00550 Calcium Phenols 00916 3730 Ccaltatt Surfactants 01037 38260 Chromium Chlorine 01034-= 50060 i°eral c lifor n bacteriaRadioactivity* 74055 74050 *Specify substances, compounds and/or elements in item 26. Pesticides (insecticides, fungicides, and rodenticides) must be reported in terms of the acceptable common names specified in Aeceptable C'crtrrmon Nurses and Chemical Names for the ingredient, Statement on Pesticide Labels, 2nd Edition, Environmental tal Protection Agency, Washington, , DC.. 20250, June 1972 as required by Subsection 1`62.7(b) of the Regulations for the Enforcement of the Federal Insecticide, Fungicide, and Rodenticide Act. I-5 PH Units 5 8.5 -T 8. 5 00400 8.5 5 -�L 8.5 Temperature (winter) * 45 F 74028 45 75 85 Temperature (summer) 0 80 80 80 F 74027 80 110 120 Biochemical Oxygen Demand (DOD 5-day) mg(l 00310 Chemical Oxygen Demand (COD)' mg/l 00340 Total Suspended (nonfilterable) Solids mg/l 00530 Specific Conductance micromhos/cm at 25' C 00095 Settleable Matter (residue) mi/I 00545 1 *Other discharges sharing intake flow (serial numbers).(see instructions) 11-6 DISCHARGE SERIAL NUMBER 001 Influent ffuent a, 'heck if the feat teats are available 6aurce for major E) APS icy procedure for El ALM ent failure 3: if discharge is /or steam Water ater treatment nos added per ,fit, .» Of Water treated}, l- a PiSCHARGE SERIAL NUMBER 001 ft rr itinnai information Item Information CHARUOTTE- MECKLENBURG UTT171 DEPARTMENT Q June 2. Mr. G.E. Leonhard Midrex Corporation Cme NCNB Plaza Charlotte, North Carolina 28280 D,ear Mr. Leonhard: In accord with your request, this let! cooling water discharge of 50 gallons at 11007 Nations Ford Road. Our staK capacity of thn sanitary sewers in t1n Fut4rc volume increases by the Midrex time of requnst and will be granted K go so that we may %G and the temperature y discharge exceeds 5100 BEL HAVEN BOULEVARD TELEPHONE 7003740265 11 ta in I o t el C'arnhna 1977 we will not consider I ;ase inform us when you :ed low waste strength of the cooling water. At that time we will requil ox to secure a local industrial waste discharge permit. 3e call me at 374-2265, if you have any further questions about this ma tl Very truly yours, CIIARlf)TTE-M',-�",'KLE NEU RG UTILITY DEPARTMENT Henry Forrest Chief of operations Endustrial Waste Division STANDARD C -- MANUFACTURING AND COMMERCIAL SECTION 11, BASIC DISCHARGE DESCRIPTION }acme of discharge, if any. tions) serial number. ng Dates rn Date If the a cacr• s will begin. We If dis- to be d'iscon- iext a years.,. 2.0 in best esti s will end. railable I } report is nstruction) i 202 ati+an Name the Jar#es within -f"-h scarge is located. a y ' zcsats 00 4 A ri1 VR MO YR MG N«A. _.Y R M0 El North Carolina "ity ni Town d e N « A « t Description 0 (CheCk One), 5) ws ditches, arroyos, ; ittittent watercourses) 205D S`i'R [LKE [ OCE ary wastewater `n'- OMTS wined Sanitiuy and r t System (IMS y{{ y This sei I 002 EI sr 0 et- Q cart CaEQ i MIN � SEC O nF i,MtlV �6 SEC Dawns Road dra nAnA rl i trah tr, i' N A. feet A. feet .l (con) Continuous {into intermittent days per eei > cane per month; aJAN - FHB 52 MAR CR APR WM.AV HJUN [RJUL { AUG RISrP 6dOCT 6aNtav UDEC 430 t ousand 9aiiaans per discharge occurrence, .`thaurs per day discharge occurrences per clay (continuous) =rrim to ca th th mon I1- DISCHARGE SERIAL NUMBER 002 FOR AGENCY USE 13. Activity description Give a This d t SCita r � i 5 rC}C�uCeCi b �iie #� i r C � Gi5i1 �a�� narrative description of activity ig Producing this discharge.(see instructions) CBCii in C9 lie 1"CuE? lmbuStie�T� Q natural �� i n an inert gas generatt�r. 14. Activity Causing Discharge For each SIC Cade which describes the activity causing this discharge, This facility does testing only and is not a supply the type and maximum amount of either the raw material production facility. consumed (Item 14a) or the product produced (Item 14b)'in the units specified in Table I of the lnstruc- tion Booklet, For SIC Codes not listed in 'Table 1, use raw material or production units normally used for measuring production.(see` instructions)' a. Raw Materials Maximum Unit Shared [discharges SIC Code Name Amount/Day (See -fable 1) (Serial Number) 9149 See above point 14 b. Products Maximum Unit Shared Discharges SIC Code Name Amount/Day (See Table 1) (Serial Number) See above point 14- 1-3 DISCHARGE SERIAL NUMBER ^^,I 1) NONONE (2) 4) (5) 7) (E3) 0) 0 1) 3) (14) 6) (17) 9) (20) 2) _ (23) 5) DISCHARGE SERIAL NUMBER 002 FOR AGENCY USE Old.} Influent Fffluent Parameter and Code e F o (3) (4) (5) T ant controls are available Escharge. power source for major E) APS facility. emergency procedure for ( ALM equipment failure Item lg if discharge is ing anti/or steam water n and water treatment are Used, atent Additives if the is treated with any co- nhibnor, or algicide, a following: of Material(s) 214a Non Ind address of mane- N r1 tY (pounds added per gallons of water treated): DISCHARGE SERIAL. NUMBER t . -, associated with a steam and/or power generation s plant, steel mill, petroleum refinery, or any other manufacturing process) and the total discharge flow is 10 million gallons per day or more. (see lostructions) 20. Thermal Discharge Source Check the appropriate Item(s) Indicating the source of the discharge. (see instructions) Roller Slowdown' [3 BI_BD Boiler Chemical Cleaning: BCCL h Pond Overflew jAPCiF Boiler Water Treatment --Evapora- (EPBD for Slowdown Oil or Coal Fired Plants - Effluent ( DCFP from Air Pollution Control Devices Condense Cooling Water CONE) Cooling Tower Slowdown 0 CTSD Manufacturing Princess] aFPR Other Q OTH R 1. Oischarge/Receiving Water Tampar- aturls Difference Give the maximum temperature difference between the discharge and receiving waters for summer and winter operating conditions. (see Instructions) Summer 1e OF. Winter Zia raFA 22. Discharge Temperature, Rate of 10 Change Per Hour —OF./hour Give the maximum possible rate of temperature change per hour of discharge under operating con- dltlons. (see instructions) 23. Water Temperature, Percentile Report (Frequency of Occurrence) In the table below, enter the temperature which Is exceeded 10% of the year, 5% of the year, 1% of the year and not at all (maximum yearly temperature). (see Instructions) . Frequency of occurrence 10% rugs, 1% Maximum 83 of iF F" of of a. Intake Water Temperature ES i ma ed (Subject to natural changes) of 4OF 1l,,,l F of b. Discharge Water Temperature k 2. Water intake Velocity "+ feet/sec. 91t 0 Pipe from m i ty Main (see Instructions) 25. Retention Time Give the length of )( 1-2 minutes time, In minutes, from start of water temperature rise to discharge of cooling water. (see Instructions) - b . FOR AGENCY U 0 STANDARD FORM C — MANUFACTURING AND COMMERCIAL FUR A11111 1 L "lhh irexi r Trial Number yst i. .. :... .. .. v{,y.. .. 4•. ,. t the discharge« its, assigned In het are covered by ; t sntation sch ula» } b y ' bposi a Require- the appropriate g Ing the authority for Clore schedule. If i Implementation been ordered by he authority, ch Mats items. (see rvaloped plan SILO Plan [TARE This section is not applicable. roved Implemanta- Iola QSQS sproved water sndards lrmplamentaW 0 Q tforcement proved- iort N rt order El C FIT curt order ( FCC tultement. Specify .ter code of those -character that bast describes> (general) arms the require - implementation o d the applicable sI- >atment cede{s} it of the instruction i s 6-character more than one (specific) piles to the facility t staged construction �: (see Table Ili ate the stage of corn- ring described hears przpriate general Submit a separate" for each stage of n planned. New Facility NEW Modification (no increase in capacity or treatment) MOD Increase In Capacity IN increase In Treatment revel IN Roth Increase In Treatment revel and Capacity Icy Process change PRO hmination of Discharge ELI 7'his &action cont NORTH CAROLINA DEPT. OF NATURAL S ECONOMIC RESOURCES ENVIRONMENTAL MANAGEMENT COMMISSION NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION R PERMIT TO DISCHARGE ADDITIONAL REQUIRED INFORMATION A F'E..I ECATONTKM46 R DISCHARGE SERIAL NUMBER C Im", M�Nmi Not Applicable i certify that i am familiar with the information contained in this report and that to the pest of my knowledge and baiter such information is true, complete' nd acchrate.