NCG140494_Application_20201215

NG6— I4o0Lf
FOR AGENCY USE ONLY
Date Received
Yearr Month Da
Division of Energy, Mineral and Land Resources 2oZ lZ L j
Stormwater Program Certificate of Covers e W$126
National Pollutant Discharge Elimination System N C ck
}� Check# Amount
w?Zoy Epo
Environmental
Permit Assigned to
Quality NCG140000 Sk- ry z.t en
NOTICE OF INTENT cn
National Pollutant Discharge Elimination System application for coverage under General Permit NCG1400
STORMWATER AND PROCESS WASTEWATER DISCHARGES associated with activities classified as:?
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SIC (Standard Industrial Classification) Code: 3273 and like activities - Ready Mixed (gacrette, <
This NOI may be an application to discharge process wastewater. NCG140000 contains effluent limitaticos
for process wastewater discharges. Wastewater discharges must meet the requirements of these effltent
limitations. An exceedance of any of these limitations will result in a violation of the permit conditions.
For questions, contact the DEMLR Central Office or Regional Office in your area. (See page 8)
(Please print or type)
1) Mailing address of owner/operator(official address to which all permit correspondence will be
mailed):
Legal Company Name Carolina Sunrock LLC
(Please attach the most recent Annual Report to the NC Secretary of State showing the current legal name. Alternatively
this permit can be given to an individual.)
Signee's Name (as signed for in question 28 below) Gregg Bowler
President
Street Address 200 Horizon Drive Suite 100
City Raleigh State NC ZIP Code 27615
Telephone No. 919 747-6400 Email [e-mail]
Alternate ContactName Scott Martino Email (if different) [e-mail]
Alternate Contact Telephone (if different) 984-202-4761
2) Location of facility producing discharge:
Facility Name Burlington North Distribution Center
Street Address 12971 NC Hwy 62
City Burlington State NC ZIP Code 27217
County Facility Caswell County
Contact Scott Martino
Telephone No. 984 202-4761 Email smartino(a�thesunrockaroup.com
3) Physical location information:
Please provide narrative directions to the facility (use street names, state road numbers, and distance and
direction from a roadway intersection). Exit 150 on 140 turn right on Jimmie Kerr road(2.0 mile),turn right on NC-49 (6.6)mile to NC-62 N(4.1 mg to destination on right.
(A copy of a county map or USGS quad sheet with facility clearly located on the map is a required part of this application.)
4) Latitude 36'14'55.7700" Longitude -079°19'41.8656" (deg., min, sec or decimal)
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5) This NPDES Permit Application applies to the following (check all that apply):
New or Proposed Facility Date operation is to begin -Q4 2021
❑ Existing Facility Date operation began
6) Consultant's application information:
Consultant:
Consulting Firm: (Optional)
Mailing Address: Staple Business Card Here:
City:
State: Zip Code:
Phone: (
Email:
7) Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary
industrial activity at this facility:
SIC Code: 3 2 7 3
8) Provide a brief description of the types of industrial activities and products produced at this facility:
(Attach a site diagram showing the process areas present at this facility.)
The Facility Produces Hot Mix Asphalt and Ready-Mix Concrete products
Stormwater Discharge, Wastewater Treatment & Discharge and Permitting Information
9) Discharge points/ Receiving waters:
What is the name of the body or bodies of water(creek, stream, river, lake, etc.) that the facility stormwater
and/or wastewater discharges will end up in? Hughes Mill Creek and an unnamed tributary of Hughes Mill Creek
To find the waterbody, please see the NC Surface Waterbody Classifications map at
https://deq.nc.gov/about/divisions/water-resources/water-resources-science-data
Receiving water classification(s) for the waters: WS-II-BW; HQW; NSW
If the site will discharge to a separate storm sewer system, name the operator of the separate storm sewer
system (e.g. City of Raleigh municipal storm sewer). No
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List discharge points (outfalls)that convey discharge from the site (both on-site and off-site) and location
coordinates. Attach additional sheets if necessary, or note that this information is specified on the site plan.
Be sure to indicate a type for each outfall listed below as Stormwater only, Wastewater only or Wastewater
Commingled with Stormwater
Outfall No. 001 Stormwater only ❑ Wastewater only Wastewater Commingled with Stormwater •
Latitude (degrees/minutes/seconds): 36°15'04.9860" N
Longitude(degrees/minutes/seconds): -079°19'31.0188" W
Outfall No. Stormwater only ❑ Wastewater only Wastewater Commingled with Stormwater
Latitude(degrees/minutes/seconds): N
Longitude(degrees/minutes/seconds): W
Outfall No. Stormwater only ❑ Wastewater only Wastewater Commingled with Stormwater
Latitude (degrees/minutes/seconds): N
Longitude(degrees/minutes/seconds): W
Outfall No. Stormwater only ❑ Wastewater only Wastewater Commingled with Stormwater
Latitude(degrees/minutes/seconds): N
Longitude (degrees/minutes/seconds): W
Outfall No. Stormwater only ❑ Wastewater only Wastewater Commingled with Stormwater
Latitude (degrees/minutes/seconds): N
Longitude(degrees/minutes/seconds): W
Outfall No. Stormwater only ❑ Wastewater only Wastewater Commingled with Stormwater
Latitude (degrees/minutes/seconds): N
Longitude(degrees/minutes/seconds): W
Outfall No. Stormwater only ❑ Wastewater only Wastewater Commingled with Stormwater
Latitude (degrees/minutes/seconds): N
Longitude(degrees/minutes/seconds): W
Will this facility discharge wastewater to SA (Shellfish)waters? ❑ Yes II No
Note: Discharge of process wastewater to receiving waters classified as Critical Area (CA) must be
reviewed by the N.C. Division of Water Resources, Public Water Supply Section ahead of
approval. No new discharges of process wastewater are permitted in receiving waters
classified as WS-I or freshwater ORW.
You must show all discharge points clearly on the submitted site plan. Be advised that
NCDEQ may require you to apply for an individual permit, based on proposed discharge rates
and receiving stream conditions (low flows, impairments, etc.)
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10) Each applicant shall provide the following information (attach additional sheets as necessary):
• Two (2) site plans depicting the facility or site with numbered outfalls which indicate stormwater and
wastewater outfalls. The plans shall legibly show. at a minimum, (existing or proposed):
o Outline of drainage areas with topographical lines and features
o Stormwater/wastewater treatment structures
o Location of numbered stormwater/wastewater outfalls (corresponding to which drainage areas)
o Runoff conveyance structures
o Areas and acreage where materials are stored
o Impervious area acreages
o Location(s) of streams and/or wetlands the site is draining to, and any applicable buffers
o Site property lines, North Arrow, and bar scale
o If applicable, the 100-year floodplain line
o Acreage of each stormwater and wastewater topographical area
o Each of the facilities' wastewater or stormwater source and discharge structures and each of its
hazardous waste treatment, storage, or disposal facilities
o Site location (insert)
Site plans shall be 24"x 36"in size.
• Line drawing and description: A line drawing of the water flow through the facility. A pictorial description
of the nature and amount of any sources of water and any collection and treatment measures.
• A narrative description and identification of each type of process, operation, or production area which
contributes wastewater to the effluent for each outfall, and a description of the treatment the wastewater
receives (or will receive), including the ultimate disposal of any solid or fluid wastes other than by
discharge. Processes, operations, or production areas may be described in general terms (e.g. "ash
silo").
11) Does the applicant have any unresolved Notice of Violations (NOVs)?
• No ❑ Yes
Wastewater:
12) What types of wastewater does your facility generate or discharge?
Type of Authorized Wastewater Generate Discharge Sent to WW
Treatment
System
Vehicle and equipment cleaning (VE) 0 El
Wetting of raw material stockpiles (RM) O
Mixing drum cleaning (MD) 0 ❑✓ ❑�
Further explanation, if necessary: All waste waters will be collected and treated via an initial sytem of weir/filters to remove solids,followed by a PH-neutralization system.
Captured solids will be recycled into production processes;treated process water is to be recycled within on-site production processes(i.e.washing of vehicle,or hatching concrete).Process Water Weir system to over flow in excess of 10yr.storm event
13) Will your facility spray-down or actively wet aggregate piles?
❑ No Q Yes
14) Does the facility use any of the following on site?
e Phosphorus-containing Detergents IN Non-Phosphorus-containing Detergents
❑ Brighteners ❑ Other Cleaning Agents El Other:
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15) Are wastewater treatment facilities planned in the 100-year flood plain?
0 No ❑ Yes
a 16) Will your facility build a closed-loop recycle system (CLRSs)that meets design requirements in 15A
1 — NCAC 02T.1000 and hold your facilities'working volume'?
❑ yes ✓❑ No
If Yes, STOP COMPLETION of this permit. Contact DWR Non-Discharge Permitting Program for permitting
requirements.
17) A wastewater treatment alternatives review is required by 15A NCAC 2H.0105 (c)(2) for any new or
expanding water pollution control facility's discharge in North Carolina. You may attach additional sheets.
a) What wastewaters were considered for this alternatives review? U VE U RM El MD
b) Connection to a Municipal or Regional Sewer Collection System:
i) Are there existing sewer lines within a one-mile radius? .. ❑Yes Ell No
(1) If Yes, will the wastewater treatment plant (WWTP) accept the wastewater? .... ❑ Yes ❑ No
(a) If No, please attach a letter documenting that the WWTP will not accept the wastewater.
(b) If Yes, is it feasible to connect to the WWTP? Why or why not?*
c) Surface or Subsurface Disposal System (e.g., spray irrigation):
i) Is a surface or subsurface disposal technologically feasible (possible)? ❑ Yes IN No
Why or Why not? Surface/subsurface disposal(e.g.,spray/drip irrigation or subsurface injection systems)
would be technologically non-feasible,as there is not enough open land available at the site.
ii) Is a surface or subsurface disposal system feasible to implement?* ❑ Yes El No
Why or Why not? No,due to the lack of open land that is available at the site due to the presence of equipment/structures,septic field,
stormwater control devices,aggregate,stockpileing areas,trucking routs,
existing on-site jurisdiction wetlands and streams and general site topography
iii) What is the feasibility of employing a subsurface or surface discharge as compared to a direct
discharge to surface waters?* A direct discharge to surface waters is considered the only feasible alternative,based on space limitations,
which prohibit the implementation of any surface or subsurface disposal technologies.
d) Direct Discharge to Surface Waters: Is discharge to surface waters the most environmentally sound
alternative of all reasonably cost-effective options of the wastewaters being considered?* IP Yes 0 No
i) If No, contact DEMLR's Land Application Unit to determine permitting requirements.
e) If this review included all wastewater discharge types, would excluding some types (e.g. raw
stockpile wetting) make any of the above non-discharge options feasible? 0 Yes U No
* You may be asked to provide further information to support your answers to these questions after the initial review.
Feasibility should take into account initial and recurring costs.
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Stormwater:
18) Does this facility employ any best management practices for Stormwater control? ❑No p Yes
If yes, please briefly describe: Structural BMPs include vegetative swales and a stormwater detention basin,secondary containment structures for bulk liquids,
closed loop process water treatment system for mixer truck washing.Non-structural BMPs include employee training for stormwater pollution prevention,safe eguipmenUmatenals handling practices,and spill prevention and response.
19) Does this facility have a Stormwater Pollution Prevention Plan? 0 No El Yes
If yes, when was it implemented? SWPPP&SCPP will be implemented prior to startup of facility operations
20)Are vehicle maintenance activities (VMA)occurring or planned at this facility? 0 No DYes
If yes, does your VMA area discharge into your wastewater treatment device? El No El Yes
Other/Permitting:
21) Does this facility have a Division of Land Resources Erosion & Sedimentation Control (E&SC) Permit?
❑ No0Yes
If yes, list the permit numbers for all current E&SC permits for this facility: CASWE-2020-001,NCC205628
22) Is your facility subject to Phase II Post-Construction Area?p No ❑Yes
If yes, who is the permitting authority?
23) Is your facility located in one of the 20 Coastal Counties?❑Yes El No
Is your facility adding more than 10,000 ft2 of built-upon area or CAMA Major Permit?El Yes ID No
24) Is your facility discharging wastewater(treated or untreated) such as water from wetting of aggregate piles, drum
rinse-out, or vehicle and equipment cleaning to a stormwater BMP? 0 No 0 Yes
If yes, please attach your approval from the permitting authority to do so.
25) Does this facility have any other NPDES permits? O No 0 Yes
If yes, list the permit numbers for all current NPDES permits for this facility:
26) Does this facility have any Non-Discharge permits (ex: recycle permits)?p No❑Yes
If yes, list the permit numbers for all current Non-Discharge permits for this facility:
27) Hazardous Waste:
a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility?
ElNo ❑Yes
b) Is this facility a Small Quantity Generator(less than 1000 kg. of hazardous waste generated per month) of
hazardous waste?
El No DYes
c) Is this facility a Large Quantity Generator(1000 kg. or more of hazardous waste generated per month)of
hazardous waste?
❑✓ No ❑Yes
d) Type(s) of waste:
How is material stored: There are no treatment,storage,or disposal of hazardous waste.
Where is material stored:
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How many disposal shipments per year:
Name of transport/ disposal vendor:
Vendor address:
Final Checklist
This application will be returned as incomplete unless all of the following items have been included:
❑ Check for$100 made payable to NCDEQ.
ligh
I ❑ This completed application and all supporting documentation. See Question 10.
— ❑ If an Erosion & Sedimentation Control (E&SC) Plan is required from Division of Land Resources (DLR) or
local designee: documentation verifying applicant has developed and submitted that Plan to the governing
agency (required per 15A NCAC 02H .0138).
T1 =—/ ❑ Two (2) site plans depicting the site plan with numbered outfalls which indicate stormwater and wastewater
outfalls. See Question 10.
❑ A county map or USGS quad sheet with location of facility clearly marked.
28) Signatory Requirements (per 40 CFR 122.22)
All applications, reports,or information submitted to the Director shall be signed and certified.
a.All notices of intent to be covered under this General Permit shall be signed as follows:
(I) For a corporation: by a responsible corporate officer. For the purpose of this permit,a responsible corporate officer means:(a)a
president,secretary,treasurer or vice president of the corporation in charge of a principal business function,or any other person who
performs similar policy or decision making functions for the corporation,or(b)the manager of one or more manufacturing production or
operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million(in second quarter
1980 dollars),if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures.
(2)For a partnership or sole proprietorship: by a general partner or the proprietor, respectively;or
(3)For a municipality,state,federal,or other public agency: by either a principal executive officer or ranking elected
official.
Certification: North Carolina General Statute 143-215.6 B(i) provides that:
Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other
document filed or required to be maintained under this Article or a rule implementing this Article;or who knowingly makes a false statement of
a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies,tampers with,or knowingly renders inaccurate
any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental
Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten
thousand dollars($10,000).
I hereby request coverage under the referenced General Permit. I understand that coverage under this permit will
constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual
permit.
I certify that I am familiar with the information contained in this application and that to the best of my knowledge
and belief such information is true, complete, and accurate.
Printed Name of Person Signing: Gregg Bowler
Title: Preside.
dP �LJg /2-// -2oZ.0
(Signature of ' plicant) (Date Signed)
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Notice of Intent must be accompanied by a check or money order for$100.00 made payable to: NCDEQ
Mail the entire package to:
DEMLR -Stormwater Program
Dept. of Environmental Quality
1612 Mail Service Center
Raleigh, North Carolina 27699-1612
Note
The submission of this document does not guarantee the issuance of an NPDES permit.
For questions, please contact the DEMLR Regional Office for your area.
DEMLR Regional Office Contact Information:
Asheville Office [phone] 1
Fayetteville Office [phone]
Mooresville Office [phone] 1.) II
}b `
Raleigh Office [phone] r ' 141
?" .
Washington Office ...[phone] Y�
Wilmington Office [phone] _
Winston-Salem [phone] 1 of/ilk
Central Office [phone] :Z„
wil r,gton
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SWU-NCG14-NOI Last revised 8/01/2017

£%SUNROCK®
CAROLINA SUNROCK LLC
Scott Martino
Manager Environmental Compliance
200 Horizon Drive, Suite 100
Raleigh, NC 27615
Certified: 7020 0090 0002 2576 4707
December 11, 2020
Ms. Annette Lucas, PE RECF„/FP
Stormwater Program Supervisor
Division of Energy, Mineral, and Land Resources DEC 15 2020
512 N. Salisbury Street 'v
Raleigh, NC 27604 DENR-LAND QUALITY
STORMWATER PERMITTING
RE: Application for Coverage under NPDES General Permits
NCG 140000
Carolina Sunrock LLC— Burlington North Distribution Center
12971 NC Hwy 62 Burlington, Caswell County, North Carolina 27217
Dear Ms. Lucas:
The purpose of this letter is to provide you and your department with the enclosed Notice of Intent (NOI)
application, with supporting information, for coverage under NPDES General Permit NCG140000 for the
above referenced facility.
Please feel free to contact me if you or your department have any further questions or need clarification.
Thank you for your assistance.
Sincerely,
Carolina Sunrock, LLC
cott Martino
Manager Environmental Compliance
Enclosure
Signed Notice of Intent—General Permit Applications (NCG140000)
Sediment Erosion Control Designs and Calculations
Proposed Facility Plans
Design and Calculations of Proposed Concrete Plant Process Water System
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