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Home My WebLink AboutNC0072664_Regional Office Historical File Pre 2018 (162)q9 tape 28 January 2009 R Ew ` ,, , r7� D Certified Mail FEB — 4 2009 RECEINED. Return Receipt Requested Annual System Performance Report North Carolina Division of vomICe meter Prolecrian �AL`-� 1617 Mail Service Center �/ap Q Raleigh, North Carolina 27699-1617 DENR \V BRANCH pp TS Subject: Annual System Performance Report — CY20U8O'� NPDES Permit No. NCO072664 Shurtape Technologies — Stony Point Plant County— ----- -- — -- - ------ ----- ._ ... ---- Attached please find the annual performance report for the subject facility owned by Shurtape Technologies. Please be advised that this report has been prepared.in accordance with the format suggested in Kerr T. Stevens' 19 October 1999 letter. I. General Information a. Name of Regulated Entity: Shurtape Technologies b. Contact: Mark E. Hawes, P.E. PO Box 1530 Hickory, NC 28603-1530 Phone: 828-322-2700, extension 4428 e-mail: mhawes@shurtape.com C. Permit: NCO072664 d. Description of treatment process: Shurtape Technologies operates a 10,000 gpd extended aeration type WWTP to treat domestic wastewater generated by Shurtape's Stony Point Tape Plant. The extended aeration plant consists 'of an inlet bar screen, aeration basin, hopper type clarifier w/ a multiple v-notch type weir, tablet -type chlorination, tablet de -chlorination, and an aerated sludge holding tank. Discharge of the treated wastewater is into Third Creek in the Yadkin -Pee Dee River Basin. To optimize the operation of the WWTP, Shurtape conducts process testing of MLSS, MLVSS, and settleability in the aeration basin. II. Performance a. Description of overall 12-month performance: The previous twelve months performance was reviewed with the ORC, Mr. Travis Brannon, Certificate No. 990808. Review of the system performance consisted of reviewing the operator's logbook, process control equipment calibration logbooks, sludge removal Shurtape Technologies, LLC PO Box 1530 Hickory, NC 28603 www.shurtape.com Annual System Performance Report 28 January 2009 Page 2 of 3 records, and DMR's from January 2008 through December 2008. During this time period, no effluent violations occurred. During this time period, all process control monitoring equipment was found to have met calibration checks, with exception of two quality control (QC) checks explained in (b) below; all buffer solutions used for pH meter calibrations were valid; and all sampling results have attached chain of custody forms. The operator logbooks verified that the system had been attended as required with maintenance activities performed. During 2008, there were no events noted in the logbook that would cause the facility to operate in a non -compliant manner. The facility operated in compliance. b. During the time period of January.2008 through December 2008 no effluent violations occurred. Upon review of the DMRs submitted for, the reporting period, and comparison with calibration records, it was found that low-level_ chlorine results were reported for two days (03 January 2008 and 15 October 2008) in which the quality control procedures were not met due to'a non - check of the secondary standard for low-level chlorine. All previous and post QC checks were satisfactory, and the equipment was within calibration dates; therefore, posted data should be accurate. The DMRs for January and October 2008 have been amended to footnote the chlorine results for those two days, and the DMRs were resubmitted. Additionally, the following were identified: • On 28 July 2008, the effluent temperature was inadvertently reported as 24.1 degrees C, when the actual temperature was 25.1 degrees C. • On 22 October 2008, the downstream DO was inadvertently reported as 10.3 mg/L, when the actual downstream DO was 10.4 mg/L. The DMRs for July and October 2008 have been corrected and resubmitted. C. Description of any known environmental impacts of violations: N/A — No known violations of effluent limitations. d. Description of corrective actions taken to address violations or deficiencies: . No known violations existed for the reporting period. Section (b) above describes four events that were identified: On two occasions, low-level chlorine results were reported when there . was not corresponding QC check of the low-level standard. The equipment was within calibration dates, and all previous and post calibration checks were accurate, therefore the reported results should be correct. The DMRs for those two dates have been amended to note this and have been resubmitted. • On one occasion, the effluent temperature was inadvertently reported one degree lower than the actual reading. The .DMR has been corrected and resubmitted. Annual System Performance Report 28 January 2009 Page 3 of 3 • On one occasion, the downstream DO was inadvertently reported 0.1 . mg/L lower than the actual reading. The DMR has been corrected and resubmitted. e. Shurtape has met the requirements to conduct analysis of field parameters on site through Lab Certification Procedures. f Lab Certification No. 5087 EPA'Lab ID No. NCO1311 Proficiency testing was performed during August 2008 and approval report issued 16 September 2008. g. Notification: Shurtape's WWTP serves the manufacturing facility at Stony __-----V.-----Puirit. Where are ;no other users connected, -to the system.-Therefore-Shurtape is the only user of the system. A copy of this report is sent.to the Vice President of Manufacturing and the Executive Vice President. III. Certification I certify, under penalty of law, -that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true., accurate, and complete. I am aware that there are significant penalties for submitting falseinformation,. including the possibility of fines and imprisonment for knowing violations. L�AZ� U9 David Neffate Plant Manager Upon review of this report, should any questions arise, please contact Mark Hawes at (828) 325-5428 or viae-mail at-mhawes@shurtape.com. R1espectfully Submitted, Oil' zA,'6� �? Jerry Eplin, P.E. Environmental & Process Engineer cc: Wayne Helton Stephen Shuford David Neff Mark Hawes Matt Moore . Doug Hall Travis Brannon Jeff Roseberry 31 Check List for Annual WWTP Certification for DWQ.xIs 072664 Date: 28-Jan-09 Shurtape Technologies, LLC Stony Point - Plant # 31 name signature Reviewed by: Jerry W. Eplin W- Environmental Eng. Certified by: Dave Neff Plant Manager Travis Brannon , A,� - RC ORC: DMR Review: Sample Results Reviewed for each Week and Attached Chain of Custody Forms January See Summary July See Summary January OK July. OK February OK August OK February OK August' OK March OK September OK March OK September OK April OK October See Summary April OK October OK May OK November OK May OK November OK June OK December OK June OK December OK Sludge Record 18 Jan 2008 - 2000 gallons; 5 Feb 2008 - 2000 gallons; 27 Feb 2008 - 2000 gallons; 17 April Reviewed: 2008 - 2000 gallons; 5 May 2008 2000 gallons; 5 Sep 2008 —2000 gallons Primary Meter: 12/26/2007; pH Buffers Checked: 4 Exp Date: Oct-09 pH Meter Externa 7/1/2008; 1/5/2009 Calibration Dates: Secondary Meter: 6121/2008; ------ —_--- ------ 115/2009 7 Exp Date: Sep-10 DO Meter Externa Calibration Date: 1/05/2008; 6/21/2008; 1/29/2009 Spectrophotometer Externa 1/12/2008; 6/21/2008; 1/5/2009 Calibration Date: `10 Exp Date: Jun-10 NISTTraceabl 12/2672007 06/21/2008 Thermometer: pH, Residual Cl2, Parameters samples for On -Site: Dissolved Oxyge Temperature Corning 313 5/N 226683 - Primary pH & Temperature Coming 313 S/N 220875 - Secondary pH & Temperature Meters Used On Y5I 550A 5/N OBA100904 - DO & Temperature Site: HACH 2400 5/N 05000007985 Spectrophotometer HACH Pocket Colorimeter II 5/N 040200010597 ERTCO NIST Traceable Thermometer 5/N 3037 Cn o ML55; MLV55 co 0 0 E pH, & DO . a- U `m a. 30 Minute Settleability Frequency of Calibration a, rn 0 aC =m :fl Yes - all meters calibrated. c a U Minimum annual external calibrations, see above for dates. Summary of ORC Log Book Review: Logbook is up to date with appropriate notations of actions by ORC and back-up ORC. Logbook apears to contain all operational information required to demonstrate compliance. Dates and times appear to be noted correctly. Information in logbook corresponds to that recorded on the DMRs submitted throughout CY2008, with the exception of the following: - On January 3, 2008, low level chlorine was reported without a corresponding QC check of the low-level 'standard; - On July 28, 2008, effluent temperature was reported as 24.1 degrees C, but actual temperature was 25.1 degrees C; 'On October 15, 2008, low level chlorine was reported without a corresponding QC check of the low-level standard; and, - On October 22, 2008, downstream DO was reported as 10.3 mg/L while the actual reading was 10.4 mg/L. - NOTE that for the low level chlorine readings, all prior and post QC checks were satisfactory, and the equipment was within calibration dates, so the readings should be accurate. DMRs were corrected and resubmitted addressing each of the above events. Summary or tteview: Annual Performance_ Test for Field Parameters: pH: Method 4500HB & TRC: Method 4500 CIG Corning pH & YSI DO meters both have correction factors noted on meters (current factor is "0"). Modified DMRs were submitted to address the following: - Noting that the January 3, 2008 and October 15, 2008 chlorine readings were reported without a corresponding QC check of the low-level chlorine standard; however, the instrument was within calibration dates, and prior and post QC checks were - Correcting the July 28, 2008 temperature reading and October 22,2008 downstream DO readings. Initial review was performed on January 23, 2009. Final review was completed'on January 27, 2009 after submittal of the amended DMRs, Field Parameters Lab Certification'No.: 5087 EPA Lab Code: NCO1311 Annual Performance Audit Completed: 9/26/2008 Study: P-162 ERA Customer Number:: S676474 Laboratory.: Name. Shurtape Technologies LLC r Page i of 2 WP-162 Final Complete Report Travis Brannon EPA ID: NCD1911 .ORC ERA Customer Number: S676474 Shurtape Technologies LLC Report Issued: 09/16108 c/o Travis Brannon Study Dates: 071U108 - 68128/08 PO Box 1530 Hickory, NC 28603 704-58"511 Anal naiyte Units Reported Assigned Acceptance I Performance Meth Description No. Value I Value I Limits Evaluationod WP RH 0019 IPH I S.U. 1 6.68 1 6.68 1 6.48-.6.88, 1 Acceptable I SM45ODHI B WP Low -Level Total residual Chlorine 1940' 11-ow Level Total Residual Chlorine ua1L 1. 232 226 1 169 - 281 Acceptable I SM4500CI G Page 2 of 2 All analytes are included in. ERAS A2LA accreditation. Lab Code:1539.01 27 January 2009 Division of Water Quality Attention Central Files North Carolina. Department of Environment and Natural Resources 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Subject: NPDES Permit No. NCO072664 DMR - January 2008 - Amended; DMR - July 2008 - Amended; DMR - October 2008 - Amended Shurtape Technologies, LLC. - Stony Point Plant Alexander County In the course of conducting the CY2008 performance review of the wastewater treatment plant and the associated records required by the subject permit, the following were discovered: • On 3 January 2008, low-level chlorine was reported, however, all of the quality control (QC) procedures were not met because of a non -check of the low-level chlorine standard. All previous and post QC checks were satisfactory, and the equipment was within calibration dates, therefore the reported concentrations should be accurate. • On 15 October 2008, low-level chlorine.was reported, however, all of the quality control (QQ procedures were not met because of a non -check of the low level chlorine standard. All previous and post QC checks were satisfactory, and the equipment was within calibration dates, therefore the reported concentrations should be accurate. • On 28 July 2008, effluent temperature was inadvertently reported as 24.1°C, where as'on-site records indicate that the actual temperature was 25.1°C. • On 22 October 2008, downstream DO was inadvertently reported as 10.3 mg/L, where as on -site records indicate that the actual DO was 10.4 mg/L. Please find attached the original and one copy of the amended DMRs for January 2008, July 2008, ,and October 2008. During the referenced months, the wastewater treatment plant operated in compliance with all effluent limitations specified in the subject permit. If you have any questions please call me at (828). 325-5428. R 'spectfully yours, C1 Mark E. Hawes, P.E. J Director of Environment & Safety Enclosures CC: David Neff w/ enclosures Matt Moore w/ enclosures Travis Brannon w/ enclosures Doug Hall w/ enclosures Jeff Roseberry w/ enclosures HOLD STRONG. Shurtape Technologes, LLC PO Box 1530 Hickory, NC 28603 www.shurtape.com EFFLUENT NPDES PERMIT NO. NCO072664 _ DISCHARGE NO. 001 MONTH January YEAR 2008 FACILITY NAME Shurtape Technologies, LLC. - Stony Point Plant CLASS 11, COUNTY Alexander OPERATOR IN RESPONSIBLE CHARGE (ORC) Travis Brannon. - GRADE H PHONE (704) 585-6511 CERTIFIED LABORATORIES (1) Water Tech Labs (2) Shurtape On -Site Lab for Field Parameters CHECK BOX IF ORC HAS CHANGED ❑ PERSONS COLLECTING SAMPLES Travis Brannon and Doug Hall Mai1.ORIGINAL and ONE COPY to: ATTN. CENTRAL FILES DIIASION OF WATER QUALITY (SIGNATURE OF OPERATOR IN RESPONSIBLE CHARGE) DATE 1617 MAIL SERVICE CENTER BY THIS SIGNATURE, I CERTIFY THAT THIS REPORT IS RALEIGH, NC 2769-1617 ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE, U �• O O U. 0 10 00400 50060 00310 00610 00530-• 31616 00300 00600 00665 Cn : '. a O v� p} _ C-4 y O zZ O O ry, C) P, a O g Ut5 o q O ]� OF N O. a FF Q ❑M HRS. HRS- YB/N MGD OC UNITS. UG/L MG/L MG/L. MG/L._ #/10011AL MG/L MG/L MG/L l M i g- .a 2 0805 1. _ . Y . 12.3. i3 22745, , r., 2 fX7,_. i :0024 . } 1,1 3 ..z `_ ._ 6 72 *<1,0 .3,.9k,.. 0 5 . « Q <1 .. ,' , _ 6 44. 77 k 4 0755 1 Y 11.1. 10 - 6 mom 8 0745 1 Y 11.8 2,9 ,; 682.E< ,<10 v aY<20 r.250,r 10 ,0745 1 Y,-' . ..13.3 ; t> 6Q7.3{1� 12 0725 , ': 2...: ': Y, : - 13:4, 13j a s f, ay,� 3 s k w„ x 14 .0130 .: 1 . ` : Y . 13.3. is 0140r. :,12 3 f { 16 0740 1 2.. Y .0021 11.5 7.39. 12 <2.0, 4.95-. <2.0 _ .; <1 7.1 77 072 i 5Y ""77 �,7 t,- 18 0730 2 .: Y 11.8 ' <10 - 77`n n .,tHer�'' r i gx_ y- {:w 20 ., , -. _ - F �... _ h, 22 0740 1- Y.: _ ,. ,� 5 ' 24 0755 1 B. 25 f � 0130 .. _.. _ =L � _<: _ `B son 4r .i„- Y'_,-., Y 1X1 1� _Y_., ... = r ss t '�. .i.... _. � ,..5 Y.�..,J. �� .�- �-.:.:. � )<�,_..u, F .� l.. Emu Fs, .� k F t � ..._ ,a, i ..ew�4i�.it! � y } 26 - 0730 -- 1 B 10.3INIE' +u '� .. b-k. Ewa 28 0740 1 Y 10.6: <10 29 _A745 . .1 �� a +,, �ti � rf: r i `r a s6k �,11-7 , } ..�, _ f { � . +., t a _ � _,,' � � �, �i c'^t. y : i � _ �. IBM 30 0740 2, . Y. .0039._ . 11.9. , . 6.87, � 13 - . 3.6 <0.5 3.8 <1 7.3 01P,111 Ow _ ._ x. ?; AVERAGE, .0025 11 7". 5 ` 1.5 ` ` ' 1.49 1 3" 1' 7.0 1 26.18 5.25. 1UM Q039, MINIMUM 0016. 10.3 6.72 <10 , <2.0 „ , . <0.5.. <2.0. <1 .. ... 6.4 26.18 5.25 Comp.-(C)/Grab (G) 0.01 s r G SY - G G G u 30_ . - 30 200 G Monthly Limit 6-9, _.98, DWG Form (01/00) Facility Status: (please check one of the following) All monitoring data and sampling frequencies meet permit requirements All monitoring data and sampling frequencies do NOT meet permit requirements Compliant Noncompliant If the facility is noncompliant, please comment on corrective actions being taken in respect to equipment, operation, maintenance, etc., and a time -table for improvements to be made. *This is an ammended DNM All the quality control procedures were not met on 3 January due to a nou-check of the secondary standard for low-level, chlorine. All the previous and post QC checks were satisfactory. Therefore, posted data should be accurate. Equipment was within calibration dates. "I certify, under penalty of law, that this document and all attachments were prepared under my direct or supervision in accordance with a system design to assure that qualified personnel properly gather and evaluate -the information submitted. Based on my inquiry of the person or persons who manage, the system, or those. persons directly responsible for gathering the information, the information _ c submitted is, to the best of my knowledge and belief, true, accurate, and complete.' I am aware that there are f significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Mark E. Hawes, PE David A. Neff Permitted (please print or type) ttee (please print of type) 2� v Signature of Perntittee Date Signature of Pe tt D e (Required) (Required) 8510.NC Hwy 90 East, StonyPoint, NC 28678 104-585-6511 31 March 2009 Permittee Address Phone Number Permit Exp. Date PARAMETER CODES 00010 Temperature 00556 Oil & Grease 00951 Total Fluoride 61067 Nickel 50060 Total 00076 Turbidity 0060.0 Total Nitrogen 01002 Total Aisenio 01077 Silver Residual 00080. Color (Pt -Co) 00610 Ammonia Nitrogen 01092 Zinc Chorine 00082 Color (ADMI) 00625 Total Kjeldhal 01027 Cadmium 01105 Aluminum Nitrogen 00095 Conductivity 00630 Nitrates/Nitrites 01032 Hexavalent Chromim 01 147Total Selenium 71880 Formaldehyde. 00300 Dissolved Oxygen 01634 Chromium 31616 Fecal Colifonn 71900 " Mercury 00310 BODS 00665 Total Phosphorous 32730 Total Phenolics 81551 Xylene 00340 COD 00720 Cyanide 01037 Total Cobalt 34235 Benzene 00400 pH 00745 Total Sulfide 01042 Copper" 34481 Toluene 00530 Total Suspend 00927-Total Magnesium 01045 Iron 38260 MBAS Residue 00929 Total Sodium 01051 Lead. 39516 PCBs 00545 Settleable Matter 00940 Total Chloride 01062 Molybdenum_ 50050 Flow. Parameter Code assistance may obtained by calling the Point Source Compliance/Enforcement Unit at (919) 733-5083 or by visiting the Water Quality Section's web site at h2o.enr.state.nc.us/was •and linking to the Units information pages. Use only units designated in the reporting facility's -permit for reporting data... * ORC must visit facility and document, visitation of facility as required per 15A NCAC 8G.0204. ** If signed by other than the permittee, delegation of signatory authority must be on file with state per.15A NCAC 2B.0506(b) (2)(D)• INWPDEWNCO072664 -DISCHARGE NO. 001 FACILITY NAME Shurtape Technologies,-LLC. - Stony Point STREAM Third Creek STREAM -MONTH January YEAR 2008 COUNTY Alexander Third Creek LOCATION 100'Above Discharge LOCATION Smith Farm Road Upstream Downstream 00010 00400 00310 00300 31616 00095 u W 0 ell 0 BP'S OC UNITS MG/L MG/L W100NM, umhos/cm 2 3, 4 6 T 8 101 12 0, NIN", 14 16 0830 11.9 18 71- TIP- 201 22 24 I -EL 26 28 21k 30 0850 12.7 IN AVERAGE I U) R MINIMiJM 9.3 DEM Form MR-3 (12/93) . 00610 00400 00310 00300 31616 1 -a .00095 0 u z C%l C,4 0 W 1 91 W.0 0 WWU HRS OP UNITS MG/L MG/L #/100Mffi uhos/cm rr W, ;011� 2 0820 12.2 01Y, V 0845 12.4 M t 11.6 9.0 'EFFLUENT NPDES PERMIT NO. NCO072664 . : DISCHARGE NO. 001 MONTH July 2008 FACILITY NAME Shurtape Technologies, LLC. - Stony Point Plant CLASS Il COUNTY Alexander OPERATOR IN RESPONSIBLE CHARGE (ORC) Travis -Brannon • GRADE IH PHONE (704) 585-6511 CERTIFIED LABORATORIES (1) Water Tech Labs (2) Shurtape On -Site Lab for Field Parameters CHECK BOX )D! ORC HAS CHANGED ❑ PERSONS COLLECTING SAMPLES Travis Brannon, Doug Hall and Jeff Roseberry Mail ORIGINAL and ONE COPY to: ATTN: CENTRAL FILES DIVISION OF WATER QUALITY (SIGNATURE OF OPERATOR IN RESPONSIBLE CHARGE) DATE T 1617 MAIL SERVICE CENTER : BY THIS SIGNATURE, I CERTIFY THAT THIS REPORT IS RALEIGH, NC 2769-1617 ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE. F. c N . O � 17. U * O. 50050 00010 00400 50060 00310 00610 00530 31616 00300 00600 00665 FLOW 9 u U O Zz�z VW r 80 0cn0Ri U > Or n ] ".. FR �xO y xLL a NF A ❑ /L HRS HRS YB/N MGD . °C UNITS UG2 MG/L MG/L. MG/L I O-0ML ` MG/L MG/L MG/L J 1 074 _ "{ J 2 0753 1 Y 0022 .23.0 7.00 <10- <2.0 , 0.64 <2.0 23 7.1 25.96 5.22N ,.'23 4 0737 2 Y 23.3 r`- ' 8 0908 9ti ,.075E:2 k Y« x ",_.nOl L_ }� 23 7 - 0. - ,- - 10 074+9} 1 Y 23.7 i'23 �0 r4.ti`y. t i 31 .r.�. t .�4 l - i` �" 3 .' 12 ..- :'13.. Y.• 1 .tt3 � , j-Yt , . �,�r i 1. . ...,.a: ,,.,_� Nri�s � , .. i r ��! ,.. , �w- s -1 : . � ... . � � 7� �' {- .�rhi' J �,� ; t l . •� ,_y:: � f t -a .. l: � - 14 0728 1 Y, 16 0744 2 " Y .0019. 23.5 7.39. 29 <2.0 <0.5 <2.0 8 .7.31 17 �0750 Y` Y 24 ik a �* rt ; 18 0735 1 Y 24:1 20 a`0;/',37 MOWmm mn _ w ti ! , i•i : ; 22. 0740. 1 B. 25.4 2A,4 .. -'_°6 801:''.',,.<10,.` 24 0750 1 B . 24.2 �w �� ti� f . KOM am 26 - 0740 1 B 24.4 s a ' t 28 0800 1 Y . *25.1 24 '29 0744 ,+1 Y x 24 5 J r k " 30 0740 2 Y .0033 24.7 . 7.11 <10 '<2.0 <0.5 <2.0 45 6.8 z31 ;07_4L L Y: a-, ..LL--,) a, 24 4 -. _ .. ., ns..r.t .�,. , ..1 .. ':= ..mil _15._ , .., ow Y fi t xN. . �, ROM ° iri...t3t :, .x Ev AVERAGE .0022 24.0 10 ` :0 ' 0.2 0 6 7.1 ' `" 25.96 5.22 MA)[IMU vl 0" 64w ,, 2 0,r MIN1N1U1v1 .0011 _ 23.0 6.80 <10 <2.0 <0.5 , <2.0 <1 6.8 25.96. 5.22 Comp. (C)/Grab (G) 3G�4 G� Gj.•,. *Om mom Monthly Limit 0.01, - 6-9. .50 30 - 30 200 j >5." - DWG Form (01/00) Facility Status: (please check one of the following) All monitoring data and sampling frequencies meet permit requirements All monitoring data and sampling frequencies do NOT meet permit requirements Compliant Noncompliant If the facility is noncompliant, please comment on corrective actions being taken in respect to equipment, operation, maintenance, etc., and a time -table for improvements to be made. *This is an amended DMR. 28 July 2008 effluent temperature was previously mis-recorded as 24.1. Actual temperature was 25.1 degrees Celsius. "I certify, under penalty of law, that.this document and all attachments were prepared under my direct or supervision in accordance with a system design to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Mark E. Hawes, PE Permittee (please print or type) 27 J44/ '0Q Signature of Permittee Date (Required) David A. Neff ,Punpittee (please print or type) Signature of Pemutt Date (Required) 8510 NC 1f y-90 East, Stony Point, NC 28678 704-585-6511 31 March 2009 . Permittee Address Phone Number Permit Exp. Date PARAMETER CODES 00010 Temperature 00556 Oil & Grease 00951 Total Fluoride 01067 Nickel 50060 Total 00076, Turbidity 00600 Total Nitrogen 01002 Total Arsenic 01077 Silver Residual 00080 Color (Pt -Co) 00610 Ammonia Nitrogen 01092 Zinc Chorine 00082 Color (ADMI) 00625 Total Kjeldhal 01027 Cadmium 01105 Aluminum ` Nitrogen 00095 Conductivity 00630 Nitrates/Nitrites 01032 Hexavalent Chromiw 01147 Total Selenium 71880 Formaldehyde 00300 Dissolved Oxygen 01034 Chromium 31616 Fecal Coliform 71900 Mercury 00310 BOD5 00665 Total Phosphorous 32730 Total Phenolics 81551 Xylene 00340 COD 00720 Cyanide 01037. Total Cobalt 34235 Benzene 00400 pH 00745 Total Sulfide 01042 Copper 34491 Toluene 00530 Total Suspend 00927 -Total Magnesium 01045 Iron 38260 MBAS Residue 00929 Total Sodium 01051 Lead 39516 PCBs 00545 Settleable Matter 00940 Total Chloride 01062 Molybdenum 50050 Flow Parameter Code assistance may obtained by calling the Point Source Compliance/Enforcement Unit at (919) 733-5083 or by visiting the Water Quality Section's web site at h2o.ennstatemc.us/was and linking to the Unit's information pages. Use only units designated in the reporting facility's permit for reporting data. * ORC must visit facility and document visitation of facility as required per 15A NCAC 8G.0204. ** If signed by other than the permittee, delegation of signatory authority must be on file with state per 15A NCAC 2B.0506(b) (2)(D)• NPDES, NO. NC0072664 DISCHARGE NO. 001 MONTH July YEAR 2008 FACILITY NAME Shurtape Technologies, LLC. - Stony Point COUNTY Alexander STREAM Third Creek STREAM Third Creek LOCATION 100'Above Discharge LOCATION Smith Farm Road Upstream 00010 00400 00310 00300 31616 00095 O C14 O. u HItS OC UNffS MG/L MG/L #/100Nffi umhosicm 2 0848 7.7 4 6 8 .......... :- 101 12 12- 14 - INK'- -In 16 0906 7.5 N 18 20 221 24 26 101�2,,, 7-- 28 30 0838 6.2 AVERAGE -7.0 MN MUM 6.2 DEM Form MR3 (12/93) Downstream 00010 00400 00310 00300 31616 00095 0 u CD C> I u DC 0 q E u u BRS -C UNUS 'MG/L MG/L #/100ML umbosicm 0840 7.9. A E, Isom, I we MMMOP. am 0912 7.0 N, RE- Z low 0101 16 1 1,2 0830 7.0 . 12 a ud 7.3 7.0 EFFLUENT NPDES PERMIT NO. NCO072664 DISCHARGE NO. 001 MONTH October YEAR 2008 FACILITY NAME Shurtape Technologies, LLC. - Stony Point Plant CLASS II COUNTY Alexander OPERATOR IN RESPONSIBLE CHARGE (ORC)• , - - - Travi&Brannon GRADE III PHONE (704) 585-6511 CERTIFIED LABORATORIES (1) Water Tech Labs (2) Shurtape On -Site Lab for Field Parameters CHECK BOX IF ORC HAS CHANGED ❑ PERSONS COLLECTING SAMPLES Travis Brannon, Doug Hall and Jeff Roseberry Mail ORIGINAL and ONE COPY to: _ w ATTN: CENTRAL FILES x DIVISION OF WATER QUALITY (SIGNATURE OF OPERATOR IN RESPONSIBLE CHARGE) DATE T 1617 MAIL SERVICE CENTER BY THIS SIGNATURE, I CERTIFY THAT THIS REPORT IS RALEIGH, NC 2769-1617 ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE. q E. >EFF� o m��+ CL O 2 O 0. O c O 50050 00010 00400 50060 00310 00610 00530 31616 00300 00600 00665 FLOW . p Rz U x' R � WQO� a4V U N.0F p k7�] q Wa ON � I UO Wa09g Ut5 z � i AO k7 H0 E, 0 FO x a INF❑ q ❑ /L HRS HRS Y/B/N MGD °C UNITS. UG/L MG/L MG/I, MG/L #/100M1 MG/L MG/L MG/L 1. Tow 4,,2 2 1047 1 Y 21.6 _,. . E:t _w..' rf'".r�.,,- 4 m3 MOM 9F.iL '.: { ('k M9 M. .i J° 4 . } 1 ; f w 6 0733 1 Y 20.9 28 77 TMSF NIB<Yn 708z_ i,r .hr F ' "' fr ._ ,W&M Cws 07/y47 2 Y 0017 21.1' 6.69 , <10: <2.0 <0.5 <2 0 , 4 ::. 7.6 5.08. ; 5.64 (s 10 0739 1 Y 21.4 n 44y , 5t v s ; QV 12 13, s0,724 ,1_ X uA p. 20 8s :,: ' <10:_=t t,, 1?.1 «, 3:r 14 1 0755 1 Y 20.5 =15 0807 .-2 ` e . ,Y x .Q048 .. - .;21 1 . ; : 6 82.,.. ..*<1.0.. , _21 ' <Q 0,.. f 1 ..r 6 8 ? ... k..` . ,..1 16 0732 1..:: Y:: 21.0 17k _ Q727 y1:'1 s � ,Y "� , i'i� f ., ,. > . 21` 4 h M R-C } i}.E `� ,✓ y Y E� [i i P ,. f �w k � �. S � F � 18 20 0745 1 Y 20.1 <10 } zzI 0734 x,14r 1' v 19 1, a} 1 22 0750 2 Y . .0020 19.0 6.99 <10 2.4 <0.5 <2.0 14 7.2 >.23 AM ., ,1 x?Y x 18 4 24 0734 1 Y ' 18.3 : 4 a 26 427 0732 ;1 YTs :188 ` <10 28 0730 1 Y 18.1. 789 y':: 6 97 ` 20` �Z0 , ya 0 55, 30 0637::Y 17.0.6°8 F��2 �r, f;'.r.y 0 AVERAGE .0029, 19.9 5, 0.9 "I `` `7.4 5.08 5.64 MAXIMUMO:Q48,{ , ;221... : 6 99. =: 14 7.9 5:O8y _, . 5 6, ; iVfINIMIIM 0017.' 16:8 6.69. <10 <2.0 <0.5 <2:0. <1 6.8„ 5.08 5.64 Comp. (C)/Grab (G) G` G Wom W"manG 1 mom r Monthly Limit 0.01 - 6-9 50 30 - 30 200 >5 - DWG Form (01/00) - Facility Status: (please check one of the following) All monitoring data and sampling frequencies meet permit requirements All monitoring data and sampling frequencies do NOT meet permit requirements Compliant 0 Noncompliant If the facility is noncompliant, please comment on corrective actions being taken in respect to equipment, operation, maintenance, etc., and a time -table for improvements to be made. *This is an ammended DMR. 22 October downstream D.O. was previously mis-recorded as 10.3 mg/L. Actual D.O..was 10.4 mg/L. * All the quality control procedures were not met on 15 October due to a non -check of the secondary standard for low-level chlorine. All. the previous and post QC checks were satisfactory. Therefore, posted data should be accurate. Equipment was within calibration dates. "Lcertify, under penalty of law, that this document and all attachments were prepared under my direct or supervision in accordance with a system design to assure that qualified personnel properly gather anevaluate a ormafion submitted Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belieZ true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Mark E. Hawes, PE David A. Neff Permittee (please print or type) a ttee (please print or type) 27JjA/"0 91 Signature of ermittee Date Signature of Permitte Date (Required) (Required) 8510 NCHwy90 East, Stony Point, NC 28678 704-585-6511 31 March 2009 Phone Number Permit Exp. Date Permittee Address PARAMETER CODES 00010 Temperature 00076 Turbidity 00080 Color (Pt -Co) 00082 Color (ADIQ 00095 Conductivity 00300 Dissolved Oxygen 00310 BOD5 00340 COD 00400 pH 00530 Total Suspend Residue 00545 Settleable Matter 00556 Oil & Grease 00600 Total Nitrogen 00610 Ammonia Nitrogen 00625 Total Kjeldhal Nitrogen 00630 Nitrates/Nitrites 00665 Total Phosphorous 00720 Cyanide 00145 Total Sulfide 00927 Total Magnesium 00929 Total Sodium 00940 Total Chloride 00951 Total Fluoride 01067 Nickel 01002 Total Arsenic 01077 Silver 01092 Zinc 01027 Cadmium 01105 Aluminum 01032 Hexavalent Chromiur 01147 Total Selenium 01034 Chromium 31616 Fecal Coliform 32730 Total Phenolics 01037 Total Cobalt 34235 Benzene 01042 Copper 34481 Toluene 01045 Iron 38260 MBAS 01051 Lead 39516 PCBs 01062 Molybdenum 50050 Flow 50060 Total Residual Chorine 71880 Formaldehyde 71900 Mercury 81551 Xylene Parameter Code assistance may obtained by calling the Point Source Compliance/Enforcement Unit at (919) 733-5083 or by visiting the Water Quality Section's web site at h2o.enr.state.nc.us/was and linking to the Units information pages. Use only units designated in the reporting facility's permit for reporting data. * ORC must visit facility and document visitation of facility as required per 15A NCAC 8G.0204. ** If signed by other than the permittee, delegation of signatory authority must be on file with state per 15ANCAC 2B.0506(b) (2)(D)- E NPDES N NC0072664 DISCHARGE NO. 001 MONTH October YEAR 2008 FACILITY NAME Shurtape Technologies, LLC. - S"'Point COUNTY Alexander STREAM Third Creek STREAM Third Creek LOCATION 100' Above Discharge LOCATION Smith Farm Road Upstream 00010 00400 00310 00300 31616 00095' .x O W O F� A [L O � �U F q U U W F HRS °C UNITS MG/L MG/L #/100ML umhos/cm n-'3. 2 f y , 4. 6 8 0901 9.1 f 10 12 14 16 18 -. �f �` „r`.,$' L� k N. 3vh j� '$' �;'� ;'f L k `• 19 r� 4 f 4 R C d k 230 22 0943 10.3 < ,� `v✓ ,'(fi�n s�y� x� Y "' `'� �'� [�L 3} �' ''i'" : i.� � . �" °kly;S*q krrj 3.�L iS . ^Fdy df } 24 26 p 28 30 dy' 3L AVERAGE 9.7 MIIVIMUM 8.5 DEM Form MR-3 (12/93) Downstream 00010 00400 00310 '00300 31616 00095, U CDO V] A y g_ 7 Al CD c N 'x" fzWWWWO, AO g wOS a U F HRS °C UNITS MG/L MG/L #/100ML umhos/cm 4 y jW- 0854 9.2 }a-'> TTM 0936 * 10.4 J i 4 low 0837 9.7 9.4 21 ■ Complete Items 1, 2, and 3. Also complete?..: A. Signature i Item 4 if Restricted Delivery. is desired.:. El X ■ Print your name and address on the reverse [3, so that we can return the card to you. ■ Attach this card to the back of the rnailplece, B. Received by (Printed Name) C. Date, or on the front If space permits. 1. Article Addressed to: D. Is delivery address differentdrom Item 17 ❑ If YES, eater delivery address below: 131 Y; -5 ri 0-r- ltja e r au 41 i een4-m l Files /uCD � ►�iv (�? 17 r 1n1 a i I Ste ry i Ce• C y4e 3. Service Type r Ra l 9 h , N G o17�9q _ (o i 7° Certified Mail . ❑ Express Mail, ❑ Registered 'ZZJ Return Receipt for Me ❑ insured Mail . ❑ C.O.D. ' A. Restricted Delivery? Pft Fee).. ❑ . 2. Article -Number (Transfer from service label). - Ps Form 3811, February 2004 Domestic Retum.Recelpt , 102591 Win• _, ri l .. ru ru I Er 0". Postage ru ru, �- i Certified Fee r h U Postmark Cl,-C3 Return Receipt Fee C3 E3 (Endorsement Required) Here . O C3 Restricted Delivery Fee O O (Endorsement Required) • Q' U- :I- Total Postage & Fees —� 1716- r%- Sent To 1 V jSj dr�— "Q 1�r:-�UI i() 1 "fie C3 0 r3 . 0 M1 ------ Street, Apt No , or PO Box No I �:CY(� l-C .....-- "�---- = -C-Can .ey .--- t a�UM-107