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HomeMy WebLinkAboutNC0004391_Regional Office Physical File Scan Up To 1/6/2021TREVCO 2020 Howard Gap Road Hendersonville, NC 28792 October 18, 2011 Rescind Permit Request, Grover Industries (Tryon) WWTP NPDES#NC0004391' Central Files: - As of October 2011 the Grover Industries waste treatment facility was rendered incapable of receiving or discharging a flow of any kind by means. of concrete plugs in the influent and effluent (001) pipes. The facility has been closed for some time. Final pumping and sludge removal has been provided by Mike's 'Septic by truck to M.S.D.'s waste treatment facility. On October 18, 2011 the waste water facility was permanently closed. The current owner has no plans to reopen the facility. As ofthis date the treatment facility has been removed from service. Owner John Harry and General Manager Gary Semmel have no further need of NPDES Permit #0004391, and respectfully requests that North Carolina rescind this permit. Please notify the ORC in writing at the above address or at trevorcm@bellsouth.net when we should discontinue sending the monthly Discharge Monitoring Reports (DMR). Thank You. Sincerely, Gary Semmel, General Manager & Permittee Trevor C. McMinn Operator in Responsible Charge ssa�` ai `ys tnJJ l llll� NOV - 3 2011 1 ;� ' WATER QUALITY SECTION (�),AL OFFICE ASf•i�VILLE RIL I _ � n t _ ~ �LK.� mil- . ..ten- 1 "�c.\�� "•'L l ! _ yy vm I 'VIZ. ---MOON I- t-Iw n�-k %44.- - 6 !r � _ 7Ay J� ;�:� +� _ 9 •'fir �' t _ � �', .. ., �r .��� r• ��-0 _. _ _ __. �5.=.3�'i� � ___ .. ... � 5... _ � _.i _ I � � �, , -�. ,'-� tt it ;' � ,�►� __- .. Y�W. 44 * 41. t. Beverly Eaves Perdue Governor NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Coleen H. Sullins Director April 25, 2011 RETURN RECEIPT REQUESTED CERTIFIED )WAIL 7007 0710 0000 5376 7211 Mr. Gary L. Semmel, General Manager Grover Industr' PO Box 350 Lynn, NC 28750 Dear Mr. Semmel: Dee, Freeman., ecretary;'': ;` 4 o Ej APR 29 2011 i WATER QUALITY SECTION qcF{E�/ILLE REGIONAL OFFICE Subject: NOTICE OF VIOLATION — NOV = 2011' LR"= 0017 --�� yoilTrren-Plant WWTP NC0004391 Polk County This is to inform you that the Division of Water Quality has not received your monthly monitoring report for February 2011 after the required reporting date. This is in violation of Part. II, Condition D (2) of the NPDES permit, as well as 15A NCAC 213 .506(a), which requires the submittal of Discharge Monitoring Reports no later than the thirtieth (30th) day following the reporting period. Failure to submit reports as required will subject the violator to the assessment of a civil penalty of up to $25,000 per violation. You will be considered noncompliant with the self -monitoring requirements of your NPDES permit until the report has been submitted. A copy of -your existing permit is attached for your reference. Please submit the February 2011 DMR report within 15 days of receipt of this notice if you have not yet submitted it. To prevent further action, please submit future monthly reports within the above -mentioned timeframe to avoid further enforcement actions. The Division must take these steps because timely submittal of discharge monitoring reports is essential to the efficient operation of our water quality programs. We appreciate your assistance in this matter. If you have any questions about this letter or Discharge Monitoring Reports, please contact me at 919-807-6387 or at bob.guerra a(�.ncdenr.gov. Sinc I yG�I// Bob Guerra Western Region NPDES Unit cc: ARO; Su -dace-Water-Rrotection Supervisor, Roger Edwards Central Files Enforcement file I, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N, Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63871 FAX: 919-807-64951 Customer Service:1-877-623-6748 Internet: http://portal.ncdenr.org/weblwgfhome An Equal opportunity 1 Affirmative Action Employer One NorthCarohna Naturaltrf TREVCO 2020 Howdrd Gap Road Hendersonville, NC,28792 c®.ct�ober l�8 Z0,� Res_cindYer'mit.:R quest _Gr-over-In'dustries (T yon) WWTPt�IPsDES#NC000439s11 Central Files: As of October 2011 the Grover Industries waste treatment facility was rendered incapable of receiving or discharging a flow of any kind by means _of concrete plugs in -the influent and effluent (001) pipes. The facility has been closed for some time. Final pumping and sludge removal has been provided by Mike's Septic by truck to M.S.D."s waste treatment facility. On October 18, 2011 the waste water facility was permanently closed. The current owner has no plans to reopen the facility. As of this date the treatment facility has been removed from service. Owner John Harry and General Manager Gary Semmel have no further need ofNPDES Permit #0004391, and respectfully requests that North Carolina rescind this permit. Please notify the ORC in writing at the above address or at trevorcm@bellsouth.net when we should discontinue sending the monthly Discharge Monitoring Reports (DMR). Thank You. Sincerely, Gary Semmel, General Manager & Pennittee Trevor C. McMinn " Operator in Responsible Charge NOV 0 4 2011 CENTRAL FILES DWQ/BOQ FACILITY Grover Industries, Inc. -- Tryon Division CLASS_II TYPE 001 outfall: 0.45 MGD extended aeration with aerated influent flow equalization basin, duel extended aeration basins, secondary clarifier, chlorination, aerated sludge holding basin --- 002 outfall: water intake filter backwash facilities LOCATION_On NC Hwy 108 East of Tryon, beside the Lynn, NC Post Office RESPONSIBLE OFFICIAL Gary Semmel, General Manager MAILING ADDRESS PO Box 350; Lynn, NC 28750 PHONE NUMBERS: ------------- 828-859-9125 Gary Semmel fax 828-859-5086 fax at Grover Ind. 828-937-7434 John Harry, President; Grover Industries, Inc. Drawer G, Grover, NC 28073 828-696-8971 Trevor McMinn, ORC, Carolina Env. Mgmt. OPERATOR INFORMATION: -------------------- OPERATOR IN RESPONSIBLE CHARGE: Trevor McMinn - CLASS OF FACILITY II GRADE LEVEL & CERTIFICATE # II r DATE OF LAST ANNUAL RENEWAL FEE PAYMENT CURRENT? YES NO CERTIFIED BACK-UP OPERATOR: GRADE LEVEL & NUMBER OF CERTIFICATE DATE OF LAST ANNUAL RENEWAL FEE PAYMENT PERMIT INFORMATION: ------------------ NPDES PERMIT NUMBER NC0004391 STATE: X DATE ISSUED EXPIRATION DATE DEADLINE FOR PERMIT RENEWAL CURRENT? January 1, 1999 July 31, 2003 FEDERAL: YES NO STREAM: Name: North Pacolet River in the Broad River Basin ------ Class: "C" Sub -basin: BROAD_ (030806) Summer 7Q10: 10.8 cfs Winter 7Q10: 22.8 cfs Average Flow: 37.7 CFS IWC = 6.070 Drainage area: 25.3 square miles Latitude: 35-13-39 Longitude: 82-12-59 OTHER INFORMATION:_ FAX # 828-859-5086 ----------------- SIC --- Dyeing & finishing of yarn --- # 2269 W ATFR QG Mr. Gary L. Semmel, General Manager Grover Industries, Inc. P.O. Box 350 Lynn, North Carolina 28750 Dear Mr. Semmel: UL Michael F. Easley Governor William G. Ross, Jr., Secretary North Carolina Department of Environment and Natural Resources H,;.Sullins, Director,:- October 24, 2008 i k �f .f i Subject: Issuance of NPDES Permit NC0004391 Tryon Plant Polk County Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). This final permit includes no major changes from the draft permit sent to you on August 27, 2008. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require . modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Sergei ChetAov at telephone number (919) 807-6393. Sincerely, :-� o� Coleen H. Sullins cc: Central Files Ashe® Regional O� ffice Surface Water Protection:` EPA Region IV NPDES Files N. C. Division of Water Quality I NPDES Unit Phone: (919) 733-5083 1617 M {l.� ail Service Center, Raleigh, NC 27699-1617 fax: (919) 733-0719 h Internet: h2o.enr.state.nc.us DENR Customer Service Center: 1 800 623-7748 Permit NC0004391 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL.RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM (NPDES) In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful .standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Grover Industries, Inc. is hereby authorized to discharge wastewater- from a facility located at the Grover Industries Wastewater Treatment Plant Highway 108 east of Tryon Polk County to receiving waters designated as the North Pacolet River.within the Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, and IV hereof. This permit shall become effective December 1, 2008. This permit and authorization to discharge shall expire at midnight on JUIy 319 2013. Signed this day October 17, 2008. Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission Permit NC0004391 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked, and as of this issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions described herein. Grover Industries, Inc. is hereby authorized to: 1. Continue operating an existing 0.450 MGD industrial wastewater treatment facility consisting of • Aerated influent equalization basin, • Dual extended aeration basins, • Secondary clarifier, • Chlorination facility, and • Recording flow meter This facility is located at the Grover Industries Tryon Plant, off Highway 108 east of Tryon in Polk County. 2. Continue discharging from said treatment facility through Outfall 001 at location specified on the attached map into the North Pacolet River, currently a Class C waterbody within'the Broad River Basin. l ( 3 ♦ � f {I ! 1 /tom ` � + 1 ����• 1{ i"U•" ��Xi ��!` 5 � t �../i r ^'.,(r � • i�r. �. �`� '� HwY 108 y�, �$• % lat 351 13' 37" 6M Del �9L:sigSb •r • r { `�.� z - �r ✓ \ ; Long 82' 13' 56" (flows SE) l $ #� ` ♦ g.t --� qZ• y \ �\\ �. 4 r31 '�� tip. }• > ` '� , Approximate Property Boundary. .fi .Y VN 270 T r �. �• , � �� • �', 1,° b `rt ,ram' fr ;�: r� j � � ,� "� i �rJ � r f n • • 'fit • � � � a ;," F; `� (. '` �`� � + � �i; �` t �(,� ^� r ' v a �:.`•UY cam'.,' �. �.�.���1 i 1, �.�i� !."_ ��°y--• f �� � ,1..;`r��r `% ' •:i``�� �` �: E ` • .�:.'� �� ti rid , -,� ,�\ o .. � ��� `",,. �,� � `� ,� ,, •�J' �p •v j .., n 1 ,', i. XX . , y State Line J,:::,r �'.."'"'} III �N w �`rd,• 339 ..��„ • �, y ' �` Kra +,,-,.��._ ` .;��/ • � �-" • �'� , � .. { fi Grover Industries, Inc. Tryon Plant State Grid/Ouad: G 10 NW / Landrum, NC Sub -Basin: 03-08-06 Receiving Stream: North Pacolet River Stream Class: C Drainage Basin: Broad River Basin Permitted Flow: 0.450 MGD Permit NC0004391 A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: z. Effluent k LIl\IITS>' �•? f .1VIOI�ITORING REQi]IREMENTS i T'- Z ., s 5 .ems ti r f 1 11Y 3. CHARACTERISTICS •�,� Monthly Averag e { Daily Maximum 't Measurement Sample Sample n re Fdenc qr Y YP r1, Location:_ Flow 0.450 MGD Continuous Recording Influent or . Effluent BOD, 5 day, 20°C 28.9 pounds/day 57.8 pounds/day . Weekly Composite Effluent COD 359.6 pounds/day 719.1 pounds/day Weekly Composite Effluent Total Suspended Solids 74.0 pounds/day 147.9 pounds/day Weekly Composite Effluent Total Residual Chlorine 2 28 µg/L Weekly Grab Effluent pH Weekly Grab Effluent Temperature (oC) Weekly Grab Effluent Cyanide 22 µg/L 2/Month Grab Effluent Sulfide 1.0 pounds/day 2.0 pounds/day 2/Month Grab Effluent Total Phenols 0.51 pounds/day 1.0 pounds/day 2/Month Grab Effluent Total Chromium 0.51 pounds/day 1.0 pounds/day 2/Month Composite Effluent Total Copper . Monthly Composite Effluent Total Zinc Monthly Composite Effluent Chronic Toxicity 5 Quarterly Composite Effluent Conductivity Weekly Grab U, D Temperature (oC) Weekly Grab U, D Dissolved Oxygen Weekly Grab U, D Footnotes: . 1 U: at least 50 feet upstream from the outfall. D: at least 100 feet downstream from the outfall. 2 Total Residual chlorine (TRC) — limit and monitoring requirements apply only if chlorine is used by the facility. The facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50 ug/1 will be treated as zero for compliance purposes. 3 pH shall not fall below 6.0 nor exceed 9.0 standard units. 4 Cyanide — The Division shall consider all cyanide values reported below 10 µg/L to be "zero" for compliance purposes. However, Discharge Monitoring Reports (DMRs) shall record all values reported by a North Carolina -certified laboratory (even if these values fall below 10 µg/L). 5 Chronic Toxicity (Ceriodaphnia), 7 hour, P/F at 6%; collect samples in February, May, August, and November [See Special Condition A. (2)]. Toxicity testing shall coincide with metals and cyanide sampling. r Discharge shall contain no floating solids or foam visible in other than trace amounts. Pem it NC0004391 SUPPLEMENT TO EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SPECIAL CONDITIONS A. (2.) CHRONIC TOXICITY PERMIT LIMIT (Quarterly) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 6%. The permit holder shall perform at a minimum, guarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of February, May, August, and November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure, performed as the first test of any single quarter, results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, m each of the two following months, as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole'Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and TBP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the.waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the pennittee will complete the infoi-mation located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Permit NC0004391 Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently then required by this permit, the results of such monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT Forms submitted. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of -the initial monitoring. NPDES Permit Standard Conditions Page 1 of 16 PART II STANDARD CONDITIONS FOR NPDES PERMITS Section A. Definitions 2/Month Samples are collected twice per month with`at least ten calendar days between sampling events. 3/Week Samples are collected three times per week on three separate calendar days. Act or "the Act" The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended, 33 USC 1251, et. seq. Annual Average The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar year. In the case of fecal coliform, the geometric mean of such discharges. Arithmetic Mean The summation of the individual values divided by the number of individual values. B ass The'known diversion of waste streams from any portion of a treatment facility including the collection system, which is not a designed or established or'operating mode for the facility. Calendar Dav The period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the' calendar -day may be used for sampling. Calendar Quarter One of the following distinct periods: January through March, April through June, July through September, and October through December. Composite Sample' A sample collected over a 24-hour period by continuous sampling or combining grab samples of at least 100 ml in such a manner as to result in a total sample representative of the wastewater discharge during the sample period. The Director may designate the most appropriate method (specific number and size of 'aliquots necessary, the time interval between grab samples, etc.) on a case -by -case basis. Samples may be collected manually or, automatically. Composite samples may be obtained by the following methods: (1) Continuous: a single, continuous sample collected over a 24-hour period proportional to the rate of flow. (2) Constant time/variable volume: a series of grab samples collected at equal time intervals over a 24 hour period bf discharge and combined proportional to the rate of flow measured at the time of individual sample collection, or (3) Variable time/constant volume: a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset .number of gallons passing the sampling point. Flow measurement between, sample intervals shall be determined- by use of a flow recorder and totalizer, and the preset gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at the treatment system, or (4) Constant time/constant volume: a series of grab samples of equal volume collected over a 24-hour period at a constant time interval. Use of this method requires prior approval by the Director. This method may only be used in situations where effluent flow rates vary less than 15 percent. The following restrictions also apply: , ➢ , Influent and effluent grab samples shall be of equal size and of no less than 100 milliliters Version 1011012007 NPDES Permit Standard Conditions Page 2 of 16 ➢ Influent samples shall not be collected more than once per hour. ➢ Permittees with wastewater treatment systems whose detention time < 24 hours shall collect effluent grab samples at intervals of no greater than 20 minutes apart during any 24-hour period. ➢ Permittees with wastewater treatment systems whose detention time exceeds 24 hours shall collect effluent grab samples at least every X hours [X = days detention time] over a 24-hour period. Effluent samples shall be collected at least every six hours; there must be a minimum of four samples during a 24- hour sampling period. Continuous flow measurement Flow monitoring that occurs without interruption throughout the operating hours of the facility. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. Daily Discharge The discharge of a pollutant measured during a calendar day or any 24-hour period that reasonably represents the calendar day for purposes of sampling. For pollutants measured in units of mass, the "daily discharge" is calculated as the total mass of the pollutant discharged over the day. The "daily discharge" concentration comprises the mean concentration for a 24-hour sampling period as either a composite sample concentration or the arithmetic mean of all grab samples collected during that period. (40 CFR 122.2) Daily Maximum The highest "daily discharge" for conventional and other non -toxicant parameters. NOTE: Permittees may not submit a "daily average" calculation [for determining compliance with permit limits] for toxicants. See the relevant Federal effluent guideline[s] for the appropriate calculation interval. Dail Sampling Parameters requiring daily sampling shall be sampled 5 out of every 7 days per week unless otherwise specified in the permit. The Division expects that sampling shall be conducted on weekdays except where holidays or other disruptions of normal operations prevent weekday sampling. If sampling is required for all seven days of the week for any permit parameter(s), that requirement will be so noted on the Effluent Limitations and Monitoring Page(s). DM or "the Division" The Division of Water Quality, Department of Environment and Natural Resources. EMC The North Carolina Environmental Management Commission. Facility Closure The cessation of wastewater treatment at a permitted facility, or the cessation of all activities that require coverage under the NPDES. Completion of facility closure will allow this permit to be rescinded. Geometric Mean The Nth root of the product of the individual values where N = the number of individual values. For purposes of calculating the geometric mean, values of "0" (or "< [detection level]") shall be considered = 1. Grab Sample Individual samples of at least 100 ml collected over a period of time not exceeding 15 minutes. Grab samples can be collected manually. Grab samples must be _representative of the discharge (or the receiving stream, for instream samples). Hazardous Substance Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. Version 1011012007 NPDES Permit Standard Conditions Page 3 of 16 Instantaneous flow measurement A measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. Monthly Average (concentration'li t� The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar month. In the case of fecal coliform, the geometric mean of such discharges. Permit Issuing Authority The Director of the Division of Water Quality. Quarterly Average (concentration limit The average of allsamples taken over a calendar quarter. Severe propert'ddamage Substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to -occur in the absence of a bypass. Severe property damage excludes economic loss caused by delays in production. Toxic Pollutant: Any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. Upset An incident beyond the reasonable control of the Permittee' causing unintentional and temporary noncompliance with permit effluent limitations and/or monitoring requirements. 'An upset does not include noncompliance caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. Weekly Average (concentration limit) The arithmetic. mean of all "daily discharges" of a pollutant measured during the calendar week. In the case of fecal coliform, the geometric mean of such discharges. Section B. General Conditions Duty to Comply The Permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application [40 CFR 122.41]. a. The Permittee shall comply with effluent standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d) of the Clean Water Act within the time provided in the regulations that establish these standards or prohibitions or standards for sewage sludge use or'disposal, even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates section 301, 302, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any such sections in a permit issued under section 402, or any requirement imposed in .a pretreatment, program approved under sections 402(a)(3) or 402(b)(8) of the Act, is subject to a civil penalty not to exceed $25,000 per day for each violation. [40 CFR 122.41 (a) (2)] c. The Clean Water Act provides that any person who negligently violates sections 301, 302,.306, 307, 308, 318, or 405 of the Act, or any condition or limitation implementing any of such sections in a permit issued under Version 1011012007 NPDES Permit Standard Conditions Page 4of16 section 402 of the Act, or any requirement imposed in a pretreatment program approved under section 402(a)(3) or 402(b)(8) of the Act, is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment of not more than 1 year, or both. In the case of a second or subsequent conviction for a negligent violation, a person shall be subject to criminal penalties of not more than $50,000 per day of violation, or by imprisonment of not more than 2 years, or both. [40 CFR 122.41 (a) (2)] d. Any person who knoavin� violates such sections, or such conditions or limitations is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. In the case of a second or subsequent conviction for a knowing violation, a person shall be subject to criminal penalties of not more than $100,000 per day of violation, or imprisonment of not more than 6 years, or both. [40 CFR 122.41 (a) (2)] e. Any person who knowingly violates section 301, 302, 303, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation -implementing any of such sections in a permit issued under section 402 of the Act, and who knows at that time that he thereby places another person in imminent danger of death or serious bodily injury, shall, upon conviction, be subject to a fine of not more than $250,000 or imprisonment of not more than 15 years, or both. In the case of a second or subsequent conviction for a knowing endangerment violation, a person shall be subject to a fine of not more than $500,000 or by imprisonment of not more than 30 years, or both. An organization, as defined in section 309(c)(3)(B)(iii) of the CWA, shall, upon conviction of violating the imminent danger provision, be subject to a fine of not more than $1,000,000 and can be fined up to $2,000,000 for second or subsequent convictions. [40 CFR 122.41 (a) (2)] f. Under state law, a civil penalty of not more than $25,000 per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [North Carolina General Statutes Cj 143-215.6A] g. Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302, 306, 307, 308, 318 or 405 of this Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of this Act. Administrative penalties for Class I violations are not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $25,000. Penalties for Class II violations are not to exceed $10,000. per day for each day during which the violation continues, with the maximum amount of any Class II penalty not to exceed $125,000. [40 CFR 122.41 (a) (3)] 2. Duty to Mitigate The Permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in violation of this permit with a reasonable likelihood of adversely affecting human health or the environment [40 CFR 122.41 (d)]. 3. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II. C. 4), "Upsets" (Part II. C. 5) and "Power Failures (Part II. C. 7), nothing in this permit shall be construed to relieve the Permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the Permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 4. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the Permittee from any responsibilities, liabilities, or penalties to which the Permittee is or may be subject to under NCGS 143- 215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the Permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance. may be temporarily suspended. Version 1011012007 NPDES Permit Standard Conditions Page 5 of 16 5. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal; State or local laws or regulations [40 CFR 122.41 (g)].. .Onshore or Offshore Construction. This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 7. Severability The provisions of this 'permit are severable. If any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid, the application of such.provision to other circumstances, and the remainder of this permit, shall not be affected thereby [NCGS 150B-23]. 8. Duty to Provide Information The Permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The Permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required -by this permit [40 CFR 122.41 (h)]. 9. Duty to Reapply If the Permittee wishes to continue an activity regulated ,by this permit after the expiration date of this permit, the Permittee must apply for and obtain a new permit [40 CFR 122.41 (b)]. 10. Expiration of Permit The Permittee is not authorized to discharge after the expiration date. In order to receive , automatic authorization to .discharge beyond the :expiration date, the Permittee shall submit such information, forms, and fees as are required by the agency authorized'to issue permits no later than 180 days prior to the. expiration date. Any Permittee that has not requested renewal at least 180 days prior to expiration, or any Permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject the Permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq. 11. SjoatoKy Requirements All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified [40 CFR 122.41 (k)]. a. All permit applications shall be signed as follows: (l)' For a corporation:' by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary,. treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs .similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing, production, or operating facilities, provided, the manager is authorized to make management decisions which govern the operation of the regulated facility including having the explicit or implicit duty of making major capital investment recommendations, and initiating and directing other comprehensive measures to assure long -term environmental compliance with environmental laws and regulations; the manager can ensure that the necessary systems are established or, actions taken.to gather complete and accurate information for permit application requirements; and where authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures . (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality,' State, Federal, or other public agency: ,by either a principal executive officer or Tanking elected official [40 CFR 122.22]. Version 1011012007 NPDES Permit Standard Conditions Page 6 of 16 b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described in paragraph a. above or by a duly authorized representative of that person. A person is a duly authorized representative only if: 1. The authorization is made in writing by a person described above; 2. The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and 3. The written authorization is submitted to the Permit Issuing Authority [40 CFR 122.22] c. Changes to authorization: If an authorization under paragraph (b) of this section is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, a new authorization satisfying the requirements of paragraph (b) of this section must be submitted to the Director prior to or together with any reports, information, or applications to be signed by an authorized representative [40 CFR 122.22] d. Certification. Any person signing a document under paragraphs a. or b. of this section shall make -the following certification [40 CFR 122.22]: "1 certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. 1 am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 12: Permit Actions This permit may be modified, revoked and reissued, or terminated for -cause. The filing of a request by the Permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does not stay any permit condition [40 CFR 122.41 (f)]. 13. Permit Modification. Revocation and Reissuance or Termination The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit, revoking and reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. 14. Annual Administering and Compliance Monitoring Fee Requirements The Permittee must pay the annual administering and compliance monitoring fee within thirty days after being billed by the Division. Failure to pay the fee in a timely manner in accordance with 15A NCAC 2H.0105 (b) (2) may cause this Division to initiate action to revoke the permit. Gr Section C. Operation and Maintenance of Pollution Controls Certified Operator Upon classification of the permitted facility by the Certification Commission, the Permittee shall employ a certified water pollution control treatment system operator in responsible charge (ORC) of the water pollution control treatment system. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the water pollution control treatment system by the Certification Commission. The Permittee must also employ one or more certified Back-up ORCs who possess a currently valid certificate of the type of the system. Back-up ORCs must possess a grade equal to (or no more than one grade less than) the grade of the system [15A NCAC 8G.0201]. Version 1011012007 NPDES Permit Standard Conditions Page 7 of 16 The ORC of each Class I facility must: ➢ Visit the facility at least weekly ➢ = Comply with all other conditions of 15A NCAC 8G.0204. The ORC of each Class II, III and IV facility must: ➢ Visit the facility at least five days per week, excluding holidays ➢ Properly manage and document daily,operadon and maintenance of the facility ➢ Comply with all other conditions of 15A NCAC 8G.0204. Once the facility is classified, the Permittee shall submit a letter to the Certification Commission designating the operator in responsible charge: a. Within 60 calendar days prior to wastewater being introduced into a new system b. Within 120 calendar days of ➢ Receiving notification of a change in the classification of the system requiring the designation of a new ORC and back-up ORC ➢ A vacancy in the position of ORC or back-up ORC. . l 2. Proper Operation and Maintenance The Permittee' shall at all times provide the operation and maintenance resources necessary to operate the existing facilities at optimum efficiency. The Periittee shall at.all times properly operate and maintain all facilities and' systems of treatment and control (and related appurtenances), which are installed or used by the Permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the Permittee to install and operate backup or auxiliary facilities only when, -necessary to "achieve compliance with the conditions of the permit [40 CFR 122.41 (e)]. I I ' 3. _Need to Halt or Reduce not a Defense It shall' not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit [40 CFR 122.41 (CA- 4. Bypassing of Treatment Facilities a. Bypass not exceeding limitations [40. CFR 122.41 (m) (2)] The Permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the provisions of Paragraphs,b. and c. of this section. b. Notice [40 CFR 122.41 (m) (3)] (1) Anticipated bypass. If the Permittee knows in advance of the.need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and effect of the bypass. (2) Unanticipated bypass. The Permittee shall submit notice of an unanticipated bypass 'as required in Part II. E. 6. (24-hour notice). c. Prohibition of Bypass (1) Bypass from the treatment facility is prohibited and the Permit Issuing Authority may take enforcement action against a Permittee for bypass, unless: (A) Bypass was unavoidable -to prevent loss of life, personal injury or severe property damage; (B) There were no feasible alternatives to -the bypass, such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal periods of equipment. downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime 'or preventive maintenance; and (C) The Permittee submitted notices as required under Paragraph b. of this section. - Version 10/10/2007 NPDES Permit Standard Conditions Page 8 of 16 (2) Bypass from the collection system is prohibited and the Permit Issuing Authority may take enforcement action against a Permittee for a bypass as provided in any current or future system -wide collection system permit associated with the treatment facility. (3) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse effects, if the Permit Issuing Authority. determines that it will meet the three conditions listed above in Paragraph c. (1) of this section. 5. U sets a. Effect of an upset [40 CFR 122.41 (n) (2)]: An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the requirements of Paragraph b. of this condition are met. No determination made during administrative review of claims that noncompliance was caused.by upset, and before an action for noncompliance, is final administrative action subject to judicial review. b. Conditions necessary for a demonstration of upset: A Permittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or other relevant evidence that: (1) An upset occurred and that the Permittee can identify the cause(s) of the upset; (2) The Permittee facility was at the time being properly operated; and (3) The Permittee submitted notice of the upset as required in Part H. E. 6. (b) of this permit. (4) The Permittee complied with any remedial measures required under Part II. B. 2. of this permit. c. Burden of proof [40 CFR 122.41 (n) (4)]: The Permittee seeking to establish the occurrence of an upset has the burden of proof in any enforcement proceeding. 6. Removed Substances Solids; sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. The Permittee shall comply with all existing Federal regulations governing the disposal of sewage sludge. Upon promulgation of 40 CFR Part 503, any permit issued by the Permit Issuing Authority for the utilization/disposal of sludge may be reopened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR 503. The Permittee shall comply with applicable 40 CFR 503 Standards for the Use and Disposal of Sewage Sludge (when promulgated) within the time provided in the regulation, even if the permit is not modified to incorporate the requirement. The Permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. 7. Power Failures The Permittee is responsible for maintaining adequate safeguards (as required by 15A NCAC 21-1.0124 — Reliability) to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. Section D. Monitoring and Records Representative Sampling - Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed .without notification to and the approval of the Permit Issuing Authority [40 CFR 122.41 (j)]. Version 1011012007 NPDES Permit Standard Conditions Page 9 of 16 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (MR 1, 1.1, 2, 3) or alternative forms approved by the Director, postmarked no later than the last calendar day of the month following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all othepreports required herein, shall be submitted to the following address: NC DENR / Division of Water Quality / Water Quality Section ATTENTION: Central Files 1617 Mail Service Center Raleigh,. North Carolina 27699=1617 3. Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall.be installed, calibrated and maintained to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than 10% from the true discharge rates throughout the range of expected discharge volumes. Flow measurement devices shall be accurately calibrated at a minimum of once per year and maintained to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device. The Director shall approve the flow measurement device and monitoring location prior to installation. Once -through condenser cooling water flow monitored by pump logs, or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations (published pursuant to NCGS 143-215.63 et.-seq.), the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC /1314, of the Federal Water Pollution Control Act (as 'Amended), and 40 CFR 136; or in the case of sludge use or disposal, approved under 40 CFR 136, unless otherwise specified in 40 CFR 503, unless other test procedures have been specified in this permit [40 CFR 122.41]. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down to the minimum detection_ or lower reporting level of the procedure. If no approved,imethods are determined capable of achieving minimum detection and reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level) approved method must be used. 5: Penalties for Tampering The C1ean.Water Act provides that any person who falsifies, tampers with,'or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, -be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more than $20000 per day of violation, or .by imprisonment of not more than 4 years, or both [40 CFR 122.41]. 6. Records Retention Except for records of monitoring information required by this permit related to the Permittee's sewage sludge use and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40 CFR.503), the Permittee shall retain records of all monitoring.information, including: ➢ all calibration and maintenance records ➢ all original strip chart recordings for continuous monitoring instrumentation Version 10/10/2007 NPDES Permit Standard Conditions Page 10 of 16 ➢ copies of all reports required by this permit ➢ copies of all data used to complete the application for this permit These records or copies shall be maintained for a period of at least 3 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time [40 CFR 122.41]. 7. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the Permittee shall record the following information [40 CFR 122.41]: a. The date, exact place, and time of sampling or measurements; b. The individual(s) who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. 8. Inspection and Entry The Permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), upon the presentation of credentials and other documents as may be required by law, to; a. Enter upon the Permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit; C. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this permit; and d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location [40 CFR 122.41 (i)]. Section E Reporting Requirements 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. Planned Changes The Permittee shall give notice to the Director as additions to the permitted facility [40 CFR 122.41 (1)]. soon as possible of any planned physical alterations or Notice is required only when: a. The alteration or addition to a permitted facility may meet one of the criteria for new sources at 40 CFR. 122.29 (b); or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This notification applies to pollutants subject neither to effluent limitations in the permit, not to notification requirements under 40 CFR 122.42 (a) (1). c. The alteration or addition results in a significant change in the Permittee's sludge use or disposal practices, and such alteration, addition or change may justify the application of permit conditions that are different from or absent in the existing permit, including notification of additional use or disposal sites not reported during the permit application process or not reported pursuant to, an approved land application plan. 3. Anticipated Noncompliance The Permittee shall give advance notice to the Director'of any planned changes to the permitted facility or other activities that might result in noncompliance with the permit [40 CFR 122.41 (1) (2)]. Version 1011012007 NPDES Permit Standard Conditions Page 11 of 16 4. Transfers This permit is not transferable to any person except after notice to the Director. The Director may require modification or revocation and reissuance of the permit to document the change of ownership. Any such action may incorporate other requirements as may be necessary under'the.Clean Water Act [40 CFR 122.41 (1) (3)]. 5. Monitoring Reports Monitoring results shall be reported at the intervals specified elsewhere in this permit [40 CFR 122.41 (1) (4)]. a. Monitoring results must be reported on a Discharge Monitoring Report (DMR)(See Part II. D. 2) or forms provided by the Director for reporting results of monitoring of sludge use or disposal practices. b. If the Permittee monitors any, pollutant more . frequently than required by this permit, the results of such monitoring shall be included in the calculation and reporting of the data submitted, on the DMR. 6. . Twenty-four Hour Reporting a. The Permittee shall report to the Director or the appropriate Regional Office any noncompliance that potentially threatens public health or the environment. Any information shall be provided orally within 24 hours .from the time the Permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the Permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its cause; .the period of noncompliance, including exact dates and times, and .if the noncompliance has not been corrected, the 'anticipated time it is expected. to continue; and steps. taken or planned to reduce; eliminate, and prevent reoccurrence of the noncompliance [40 CFR,122.41 (1) (6)]. b. The Director may waive the written report on a case -by -case basis for reports under this section if the oral report has been received within 24 hours. c. Occurrences outside normal business hours may, also be reported to the Division's Emergency Response personnel at (800) 662-7956, (800)' 858-0368 or (919) 733-33K 7. Other Noncompliance The Permittee shall report all instances of noncompliance'not reported under Part II. E. 5 and 6. of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part II. E. 6. of this permit [40 CFR 122.41 (1) (7)]. S. Other Information Where the Permittee becomes aware that. it failed to submit any relevant facts in a permit application, or submitted incorrect information in a permit application or in any report to the Director, it shall promptly submit such facts or information [40 CFR 122.41 (1) (8)]. 9. Noncompliance Notification The Permittee, shall report • by telephone - to either the, central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on- the next working day following' the, occurrence or first knowledge of the occurrence of any of the following: , a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known. passage of a slug of hazardous substance through the facility; or any -other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. _Version 1011012007 NPDES Permit Standard Conditions Page 12 of 16 Persons reporting such occurrences by telephone shall also file a written report within 5 days following first knowledge of the occurrence. 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3 (a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1 (b) (2) or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $25,000 per violation, or by imprisonment for not more than two years per violation, or by both [40 CFR 122.41]. 12. Annual Performance Reports Permittees who own or operate facilities that collect or treat municipal or domestic waste shall provide an annual report to the Permit Issuing Authority and to the users/customers served by the Permittee (NCGS 143-215.1C). The report shall summarize the performance of the collection or treatment system, as well as the extent to which the facility was compliant with applicable Federal or State laws, regulations and rules pertaining to water quality. The report shall be provided no later than sixty days after the end of the calendar or fiscal year, depending upon which annual period is used for evaluation. PART III OTHER REQUIREMENTS Section A. Construction The Permittee shall not commence construction of wastewater treatment facilities, nor add to the plant's treatment capacity, not change the treatment process(es) utilized at the treatment plant unless the Division has issued an Authorization to Construct (AtC) permit. Issuance of an AtC will not occur until Final Plans and Specifications for the proposed construction have been submitted by the Permittee and approved by the Division. Section B. Groundwater Monitoring The Permittee shall, upon written notice from the Director, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. Section C. Changes in Discharges of Toxic Substances The Permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe (40 CFR 122.42): a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) One hundred micrograms per liter (100 µg/L); (2) Two hundred micrograms per liter (200 µg/L) for acrolein and acrylonitrile; five hundred micrograms per liter (500 µg/L) for 2.4-dinitrophenol and for 2-methyl-4.6-dinitrophenol; and one milligram per liter (1 mg/L) for antimony; (3) Five times the maximum concentration value reported for that pollutant in the permit application. b.• That any activity has occurred or will occur which would result in any discharge, on a non -routine or infrequent basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; Version 10/10/2007 NPDES Permit Standard Conditions Page 13 of 16 (1) Five hundred micrograms per liter (500 µg/L); (2) One milligram per liter (1 mg/L) for antimony; (3) Ten times the maximum concentration value reported for that pollutant in the permit application. Section D. Evaluation of Wastewater Discharge Alternatives The Permittee shall evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations orlaws, the Permittee "shall submit a report, in such form and detail as required by the Division evaluating these alternatives and a plan of action within 60 days of notification by the Division. Section E. Facility Closure Requirements The Permittee must notify the Division at least 90 days prior to the closure of any wastewater treatment system covered by this permit. The Division'may require specific measures during deactivation of the system to ,prevent adverse impacts to'waters of the State. This permit cannot be rescinded while any activities requiring this permit continue at the permitted facility. PART IV SPECIAL CONDITIONS FOR MUNICIPAL FACILITIES Section A. Publicly Owned Treatment Works (POTWsI All POTWs must provide adequate notice to the Director of the following: 1. Any new introduction of pollutants into the POTW from an indirect discharger which would be subject to section 301 or 306 of CWA if it were directly discharging those pollutants; and 2. Any substantial change in the volume or character of pollutants being introduced by an indirect discharger as influent to that POTW at the time of issuance of the permit. 3. For purposes of this paragraph, adequate notice shall include information on .(1) the quality and quantity of effluent introduced into the POTW, and (2) any anticipated impact of the change on the quantity or quality of effluent to be discharged from the POTW. Section B. Municipal Control of Pollutants from Industrial Users. 1. Effluent limitations are listed in Part I of this permit. Other pollutants attributable to inputs from industries using the municipal system may be present in the Permittee's discharge. At such time as *sufficient information becomes available to establish limitations for such pollutants, this permit may be revised to specify effluent limitations for any or all of such other pollutants in accordance with best practicable technology or water quality standards. 2. Under no circumstances shall the Permittee allow introduction of the following wastes in the waste treatment system: a. Pollutants which create a fire or explosion hazard in the POTW, including, but not limited toi wastestreams with a closed cup flashpoint of less than 140 degrees, Fahrenheit or 60 degrees Centigrade using the test methods specified in 40 CFR 261.21; b. Pollutants which will cause corrosive structural damage to the POTW, but in no case Discharges with pH lower than 5.0, unless the works is specifically designed to accommodate such Discharges; C. Solid or viscous pollutants in amounts which will cause, obstruction to the flow in the POTW resulting in Interference; d. Any pollutant, including oxygen demanding pollutants. (BOD, etc.) released in a Discharge at a flow rate and/or pollutant concentration which will cause Interference with the POTW; e. Heat in amounts which, will inhibit.biological activity in the POTW resulting in Interference, but in no case heat in such quantities that the temperature at the POTW Treatment Plant exceeds 40°C (104°F) unless -the Division, upon request 'of the POTW, approves alternate temperature limits; Version 10/10/2007 NPDES Permit Standard Conditions I Page 14 of 16 f. Petroleum oil, nonbiodegradable cutting oil, or products of mineral oil origin in amounts that will cause interference or pass through; g. Pollutants which result in the presence of toxic gases, vapors, or fumes within the POTW in a quantity that may cause acute worker health and safety problems; h. Any trucked or hauled pollutants, except at discharge points designated by the POTW. 3. With regard to the effluent requirements listed in Part I of this permit, it may be necessary for the Permittee to supplement the requirements of the Federal Pretreatment Standards (40 CFR, Part 403) to ensure compliance by the Permittee with all applicable effluent limitations. Such actions by the Permittee may be necessary regarding some or all of the industries discharging to the municipal system. 4. The Permittee shall require any industrial discharges sending influent to the permitted system to meet Federal Pretreatment Standards promulgated in response to Section 307(b) of the Act. Prior to accepting wastewater from any significant industrial user, the Permittee shall either develop and submit to the Division a Pretreatment Program for approval per 15A NCAC 2H .0907(a) or modify an existing Pretreatment Program per 15A NCAC 211.0907(b). This permit shall be modified, or alternatively, revoked and reissued, to incorporate or modify an approved POTW Pretreatment Program or to include a compliance schedule for the development of a POTW Pretreatment Program as required under Section 402(b)(8) of the Clean Water Act and implementing regulations or by the requirements of the approved State pretreatment program, as appropriate. Section C. Pretreatment Programs Under authority of sections 307(b) and (c) and 402(b)(8) of the Clean Water Act and implementing regulations 40 CFR Part 403, North Carolina General Statute 143-215.3 (14) and implementing regulations 15A NCAC 2H .0900, and in accordance with the approved pretreatment program, all provisions and regulations contained and referenced in the Pretreatment Program Submittal are an enforceable part of this permit. The Permittee shall operate its approved pretreatment program in accordance with Section 402(b)(8) of the Clean Water Act, the Federal Pretreatment Regulations 40 CFR Part 403, the State Pretreatment Regulations 15A NCAC 2H .0900, and the legal authorities, policies, procedures, and financial provisions contained in its pretreatment program submission and Division approved modifications there of. Such operation shall include but is not limited to the implementation of the following conditions and requirements: Sewer Use Ordinance (SUO) The Permittee shallmaintain adequate legal authority to implement its approved pretreatment program. 2. Industrial Waste Survey (IWS) The Permittee shall update its Industrial Waste Survey (1WS) to include all users of the sewer collection system at least once every five years. 3. Monitoring Plan The Permittee shall implement a Division -approved Monitoring Plan for the collection of facility specific data to be used in a wastewater treatment plant Headworks Analysis (HWA) for the development of specific pretreatment local limits. Effluent data from the,Plan shall be reported on the DMRs (as required by Part II, Section D, and Section E.S.). 4. Headworks Anal sis HWA) and Local Limits The Permittee shall obtain Division approval of a Headworks Analysis (HWA) at least once every five years, and as required by the Division. Within 180 days of the effective date of this permit (or any subsequent permit modification) the Permittee shall submit to the Division a written technical evaluation of the need to revise local limits (i.e., an updated HWA or documentation of why one is not needed) [40 CFR 122.44]. The Permittee shall develop, in accordance with 40 CFR 403.5(c) and 15A NCAC 2H .0909, specific Local Limits to implement the prohibitions listed in 40 CFR 403.5(a) and (b) and 15A NCAC 2H .0909. Version 1011012007 NPDES Permit Standard Conditions Page 15 of 16 Industrial User Pretreatment Permits (IUP) & Allocation Tables In accordance with NCGS 143-215.1, the Permittee shall issue to all significant industrial users, permits for operation of pretreatment equipment and discharge to the Permittee's treatment works. These permits shall contain limitations, sampling protocols, reporting requirements, appropriate standard and special conditions, and compliance schedules as necessary for the installation of treatment and control technologies to assure that their wastewater discharge will meet all applicable pretreatment standards and requirements. The Permittee shall maintain a current Allocation Table (AT) which summarizes the results of the Headworks Analysis (HWA) and the limits from all Industrial User Pretreatment Permits (IUP). Permitted IUP loadings for each parameter cannot exceed the treatment capacity of the POTW as determined by the HWA. ' 6. Authorization to Construct (AtQ The Permittee shall ensure that an Authorization to Construct permit (AtC) is issued to all applicable industrial users for the construction or modification of any pretreatment facility. Prior to the issuance of an AtC, the proposed pretreatment facility and, treatment process must be evaluated for its capacity to comply with all Industrial User Pretreatment Permit (IUP) limitations. 7. POTW Inspection & Monitoring of their SIUs The Permittee shall conduct inspection, surveillance, and monitoring activities as described in its Division approved pretreatment program in order to determine, independent of information supplied by industrial users, compliance with applicable pretreatment standards. The Permittee must: a. Inspect all Significant Industrial Users (SIUs) at least once per calendar year; and b. Sample all Significant Industrial Users (SIUs) at least twice per calendar year for all permit — limited pollutants, once during the period from January 1 through June 30 and once during the period from July 1 through December 31, except for organic compounds which shall be sampled once per calendar year; 8. SIU Self Monitoring and Reporting The Permittee shall require all industrial users to comply with the applicable monitoring and reporting requirements outlined in the Division -approved pretreatment program, the industry's pretreatment permit, or in 15A NCAC 2H .0908. 9. Enforcement Response Plan (ERPI The Permittee shall enforce and obtain appropriate remedies for violations of all pretreatment standards promulgated pursuant to section 307(b) and (c) of the Clean Water Act (40 CFR 405 et. seq.), prohibitive discharge standards as set forth in 40 CFR 403.5 and 15A NCAC 2H .0909, and specific local limitations. All enforcement actions shall be consistent with the Enforcement Response Plan (ERP) approved by the Division. 10. Pretreatment Annual Reports (PART The Permittee shall report to the Division in accordance with 15A NCAC 2H .0908. In lieu of submitting annual reports, Modified Pretreatment Programs developed under 15A NCAC 2H .0904 (b) may be required to meet with Division personnel periodically to discuss enforcement of pretreatment requirements and other pretreatment implementation issues. For all other active pretreatment programs, the Permittee shall submit two copies of a Pretreatment Annual Report (PAR) describing'its pretreatment activities over the previous twelve months to the Division at the following address: NC DENR / DWQ / Pretreatment Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Version 1011012007 NPDES Permit Standard Conditions Page 16of16 These reports shall be submitted according to a schedule established by the Director and shall contain the following: a.) Narrative A brief discussion of reasons for, status of, and actions taken for all Significant Industrial Users (SIUs) in Significant Non -Compliance (SNC); b.) Pretreatment Program Summary (PPS.) A pretreatment program summary (PPS) on specific forms approved by the Division; c.) Significant Non -Compliance Report (SNCLR The nature of the violations and the actions taken or proposed to correct the violations on specific forms approved by the Division; d.) Industrial Data Summary Forms SF) Monitoring data from samples collected by both the POTW and the Significant Industrial User (SIU). These analytical results must be reported on Industrial Data Summary Forms (IDSF) or other specific format approved by the Division; e.) Other Information Copies of the POTW's allocation table, new or modified enforcement compliance schedules, public notice of SIUs in SNC, and any other information, upon request, which in the opinion of the Director is needed to determine compliance with the pretreatment implementation requirements of this permit; 11. Public Notice The Permittee shall publish annually a list of Significant Industrial Users (SIUs) that were in Significant Non -Compliance (SNC) as defined in the Permittee's Division -approved Sewer Use Ordinance with applicable pretreatment requirements and standards during the previous twelve month period. This list shall be published within four months of the applicable twelve-month period. 12. Record Keeping The Permittee shall retain for a minimum of three years records of monitoring activities and results, along with support information including general records, water quality records, and records of industrial impact on the POTW. 13. Funding and Financial Report The Permittee shall maintain adequate funding and staffing levels to accomplish the objectives of its approved pretreatment program. 14. Modification to Pretreatment Programs Modifications to the approved pretieatment program including but not limited to local limits modifications, POTW monitoring of their Significant Industrial Users (SIUs), and Monitoring Plan modifications, shall be considered a permit modification and shall be governed by 15 NCAC 2H .0114 and 15A NCAC 211.0907. Version 1011012007 O� WAT�C`,c� MichaelfF ley, " rQ State o North Carolina O G William G. Ross, Jr., Secretary Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality . � P »','..a:; "•� :� of w" ..:v*�}: August 27, 2008 Mr. Gary L. Semmel; -General Manager Grover Industries, Inc. P.O. Box 350 Lynn, North Carolina 28750 Dear Mr. Semmel: - cl AUG 2 g 2008 t 4w2-, i ER QUALITY SECTION p;c-; r( L' REGIONAL OFFICE Subject: Draft NPDES.,.Permit=�t""� ' Permit NC0004391 Tryon Plant' Polk County Enclosed with this letter is a copy of the draft permit for your facility.: Please review the draft carefully to ensure thorough understanding of the conditions and requirements it contains. Changes to your existing permit are summarized below. • Effluent limitations for BOD, COD, TSS, sulfide, phenols, and chromium have been updated in accordance with the production information reported in your application package.. . Please submit any comments to me no later than thirty days following your receipt of the draft. Comments should be sent to the address listed at the bottom of this page. If no adverse comments are received from the public or from you, this permit will likely be issued in late .October, with an effective date of December 1, 2008. If you have any comments, questions, or concerns regarding this draft permit, call meat (919) 807-6393 (e-mail: sergei.chernikov@ncmail.net). Sincerely, rNSergei Chernikov Environmental Engineer II PDES-West cc: . NPDES Files sheville`RegionaFOMR e / Surface -Water Protection (draft permit, fact sheet) "Aquatic Toxicology Unit (draft permit) EPA Region 4 (draft permit, fact sheet, permit application) 1617 MAIL SERVICE CENTER, RALEIGH, NORTH CAROLINA 27699-1617 - TELEPHONE 919-807-6300 VISIT US ON THE WEB AT http://h2o.enr.state.nc.us/NPDES Pere it NC0004391 'STATE -OF NORTH CAROLINA DEPARTMENT OF.ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY Draft PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELEVIINATION SYSTEM (NPDES) / In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management . Commission, and the Federal Water Pollution Control Act, as amended, Grover Industries,. Inc. is hereby authorized to discharge -wastewater from a facility located at the Grover Industries Wastewater Treatment Plant Highway 108 east of Tryon Polk. County to receiving waters designated as the North Pacolet River within the Broad River Basin in accordance . with effluent limitations, monitoring requirements, and other conditions set.forth in Parts I, II, III, and IV hereof. This permit shall become effective This permit and authorization to discharge shall expire at midnight on Jnly 3,19 2013. Signed this day Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission. Permit NC0004391 SUPPLEMENT TO PERMIT COVER SHEET All previous NWES.Permits issued to this facility, whether or operation or discharge are hereby revoked, and as of this issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions described herein. Grover Industries, Inc. is hereby authorized. to: 1. Continue operating an existing 0.450 MGD industrial wastewater treatment facility consisting of • Aerated influent equalization basin, • Dual extended aeration basins, • Secondary clarifier, • . Chlorination facility, and • , Recording flow meter. This facility is located at the Grover Industries Tryon Plant, off Highway-108 east of Tryon in.Polk County. 2. Continue discharging from said treatment facility through Outfall 001 at, location specified on the attached map into the North Pacolet River, currently a Class C waterbody within the Broad River Basin. f.. L D X. !� i r1 1515: i�•I r t ! /, Al Lat 35' 13' 37" Long 82 ° 13' 56" - _ (flows SE)All } X Approximate Property Boundary yt t r he era ,( �. x 1VBw o oar,-, � ''-v-,'.� O � •{r.,' � � 1 kC.``'} HWY 176�� j { ti., . ,, ram. ��% ., - �'., • MMAM Grover Industries, Inc. Tryon Plant State Grid/Ouad: G 10 NW / Landrum, NC Sub -Basin: 03-08-06 Receiving Stream: North Pacolet River Stream Class: C Drainage Basin: Broad River Basin Permitted Flow: 0.450 MGD State Line := .;, - i. Facility A Location not to scale North NPDES Permit No. NC0004391 Polk Count Permit NC0004391 A. (1) EFFLUENT. LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from Outfall 001. Such discharges shall be limited and monitored by the Permittee as snPrifieri helnwr ' r effluent }: ° ' `' LIMITS, 1�t}l" _ c� fly MONITORING REQUIREMENTS 3 aCHARACTERISTICS34L,r " # _ y" � Fw ii 2�yY,'J 3y 1 Monthly Average , , , a *l. '-'='1 %,.�.1 ii'���Y 3$4�4 qq Daily Maximum1 x ,�4i� 4 Miry. T+'y£(z 2 ��a4��� r��' ,t��.:. ,Measurements {..n. H4'iS.. f zFrequencya ,T. Samples ype 4 .���Locahon,� Sample f t� 1 , �. Flow 0.450 MGD. Continuous -Recording Influent or Effluent BOD, 5 day, 20°C 28.9 pounds/day 57.8 pounds/day Weekly Composite Effluent COD- 359.6 pounds/day 719.1 pounds/day Weekly Composite . Effluent Total Suspended Solids 74.0 pounds/day. 147.9 pounds/day. Weekly . Composite Effluent Total Residual Chlorine 2 28 µg/L Weekly Grab Effluent pl? Weekly Grab. Effluent Temperature (°C) Weekly Grab Effluent Cyanide 22 µg/L 2/Month Grab -Effluent - Sulfide 1.0 pounds/day 2.0 pounds/day _ 2/Month Grab Effluent . Total Phenols_ 0.51 pounds/day 1.0 pounds/day i 2/Month 'Grab '. Effluent Total Chromium 0.51 pounds/day 1.0 pounds/day 2/Month Composite Effluent'' Total Copper Monthly Composite Effluent Total Zinc Monthly Composite Effluent Chronic Toxicity 5- Quarterly Composite Effluent Conductivity Weekly Grab U, D Temperature (°C) Weekly Grab U, D Dissolved Oxygen Weekly Grab U, D , Footnotes: 1 U: at least 50 feet upstream from the outfall. D: at least 100 feet downstream from the outfall. - 2. Total Residual chlorine (TRC) — limit and monitoring requirements apply only if chlorine is used by the facility. The facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50 ug/1 will be treated as zero for compliance purposes. 3 pH shall not fall below 6.0 nor exceed 9.0 standard units. 4 Cyanide — The Division shall consider all cyanide values reported below 10 µg/L to be "zero" for compliance purposes. However, Discharge Monitoring Reports (DMRs) shall record all values reported by a North Carolina -certified laboratory (even ifthese values fall below 10 µg/L). 5 Chronic Toxicity (Ceriodaphnia); 24 hour, P/F at 6%; collect samples in February, May, August, and November [See Special Condition A. (2)]. Toxicity testing shall coincide with metals and, cyanide sampling. Discharge shall contain no floating solids or foam visible in other than ..trace. amounts. Pemrit NC0004391 SUPPLEMENT TO EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SPECIAL CONDITIONS A. (2.) CHRONIC TOXICITY PERMIT LIMIT (Quarterly) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 6%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of February, May, August, and November. Effluent sampling for this .testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure, performed as the first test of any single quarter, results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months, as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that -does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase lI Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and TIIP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be. complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature: Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the pernuttee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. DENR / DWQ / NPDES Unit FACT SHEET FOR NPDES PERIMT DEVELOPMENT - NPDES Permit NC00043 91 INTRODUCTION Grover Industries, Inc., Tryon Plant (herein called Grover Tryon or the Permittee) requires -a National Pollutant Discharge Elimination System (NPDES) permit to dispose treated wastewater to the surface -waters of the state. The permittee's 5-year NPDES permit has expired and they have requested renewal from the Division of . Water Quality (the Division). This Fact Sheet summarizes background information and rationale used by -the Division's NPDES Unit to determine permit limits and conditions. FACILITY RECORDS REVIEW Facility Description. Grover Tryon is a synthetic textile weaving and finishing facility discharging treated process -contact wastewater to a single outfall (Table 1). Process discharges are permitted to -0.450 MGD regulated under 40 CFR 410.70 Subpart G — Stock and Yarn Finishing Subcategory (see Permitting Approach). This wastewater treatment system consists of an aerated influent equalization basin, dual extended aeration basins, secondary clarifier, chlorination facility, and a recording flow meter. Table 1 _ rravPr Tndnstries_ Tne__ Trvan Plant OR—cFacili M1'Yf Infor`"ahon� ;��iiF",����rRza ,... ,.a tl°,','aE" 4. t . .. ..,`'�; -i ,' �� '� ��':- s ,fir c A ,rt, .r, ri ,i t rae.. . . 3 r_ ..s. 5. .. ,.., >C w..;. se ' Y f e ..::. e5 k;,, y '"� t' ,i'�. ;eE�ya��'r R la a e» ,A.''.+=" A licant/Facih Names '�a,,t F ; ,,' Grover Industries, Inc. /Tryon Plant A' licant'Address, _;: Wit'. r' q "s: P. O. Box 350, Lynn, North Carolina 28750 Highway 108 east of Tryon P,ermittedFlow G,D) ° �+ y 0.450 MGD Industrial process wastewater; `Facili , C1ass:IPern it Status, .. - Class 11, Major (EPA points system score =110) /Renewal Drainage Basin /County: " Broad River Basin / Polk County , yr `��;m���t Miscellaneous d � x �.5��ti�. ...,. , t. ...�...:_•.,.. _..- .. _: � , �. g r.:, r t .. 5. r,,. .. a_ .... .. ....P" � .,.... �` 2G. ... 7r� .t yr .. :, .� •}`,•: . i�� d, :x t. — - North Pacolet River ; Re ' Tonal" Qffice, '',t`! Ashville ,'.` : . �` `' s Stream Class fcahon�' jipkR{' S'L C � State Gnd/ i v' tk # '" 1 f 4 f 3 G 10 NW /- `` 'W US!GSGTopo Quad: E n ! Landnun, NC .;# rt u Not listed PerrnYt Wnfer yb F 3.. ei Cher Ser enkov g j `t,, `t 03-08-06 Date, '" :<< August 19, 2008 Subbasin -x r ,ti ,.' ,r . .. ,,., _;,;°, <. Drauage Area (s nu 4 ' Y:<: , 25.3 Sutnriier 7Q1"0 (cfs , r `;; . , 10.8 Winter 7Q10y(cfs)`; FF`:,ty 3Mr� 22.8 -- 30Q2 (cfs).,r".r ., .: _• ::,oaf - - 37.7 _ O f f» — 6 % Lat. 35013> 36>f Long. 82 13- .55_ U�s 4.. -- Fact Sheet Renewal -- NPDES Permit NCO004391 Page 1. PERMIT HISTORY AND -COMPLIANCE REVIEW from 1982. The Division prepared the last WLA in December 1987 and developed effluent limits and monitoring considering an in -stream waste concentration (IWC) of 6 %. Whole Effluent Toxicity (WET) Tests and Notices of Violation (NOVs). Grover Tryon has consistently passed quarterly WET testing since March 2004. Compliance Summary. Facility has an excellent compliance history. Since 08/2004 no Notices of Violations -j were issued. Compliance Evaluation Inspection conducted on 01/23/2008 found that facility is in compliance. -Verifying Existing Stream Conditions. This facility discharges to the North Pacolet River [stream segment 9-55-1-(10)], a Class C stream within the Broad River Basin. This stream segment is not deemed "impaired" [not 303(d) listed] by the State of North Carolina. PERMITTING APPROACH Applicable Federal Regulations. Regulations applicable to this facility include 40CFR 410.72, Subpart .G Stock and Yarn Finishing Subcategory. Specifically, Section 410.72(a) defines "best practicable technology"::--., (BPI). As a matter of permitting policy, the Division has chosen the more stringent, i.e., the more environmentally conservative, BPT.verses BAT -(best applicable technology). Renewal limits will be adjusted based on new data submitted by the permittee — 59,205 pounds per week. Evaluation of Production Database. Grover Tryon's workweek is complicated by irregular production recorded as multiple days of one to three 8-hour shifts. Moreover, a shift may embrace a 5-day, 6-day, or 7-day_.' workweek. Therefore, the permittee does not record daily production, but rather weekly production. Since Grover Tryon does not store significant inventory onsite, "pounds shipped per week" are roughly equal to pounds produced. Therefore, renewal will be based on a long-term production average in keeping with EPA guidance (see Region 4 guidance received.March 27, 2003). Limits Calculation. 59,205 pounds (average production week) was used to calculate an "average production day,,. --- • 59,205 pounds divided by 7 = 8,459 "average production day" • 8,459 pounds used for both Daily. Maximum and Monthly Average calculations required under 40CFR 410.72 iri accordance with EPA guidance. The Division calculated technology -based limits using the above "average production day". Both previous limits and renewal limits are presented for comparison (Table 2). Considering the receiving stream and IWC of 6 %, no water quality -based limits are required for this permit. DRAFT Permit Fact Sheet Renewal -- NPDES NC0004391 Page.2 Table 2. Production Based Limit Calculations — Previous and Renewal - - - 410.72 (a) lbs./1000 lbs. Previous Limits lbs./da Renewal Limits bs./da Parameter ---- 40CFR Limit WQ Limit For Daily Maximum For Monthly Average Daily Maximum Monthly Average Daily Maximum Monthly Average BOD, 5-day x 6.8 3.4 83 42.. ' 57.8 28.9 COD x TSS x 17.4 8.7. 212 106 147.9 74.0 Sulfide x 0.24 0.12 2.9 1.5 2.0 1.0 Phenol x 0.12 0.06 1.5 0.73 1.0 0.51 Total Chromium x 0.12 0.06 1.5. 0.73 1.6 0.51 A x' 6.0-9.0 6.0-9.0 6.0-9.0 6.0-9.0 6.0-9.0 Reasonable Potential Analysis (RPA). The'RPA was conducted for Cr, Cu, CN, Phenols, and Zn. - - Please see attached. RENEWAL SUMMARY • New limits were calculated for BOD5, COD, TSS, Sulfide, Phenols; and Total -Chromium (based on new production) PROPOSED SCHEDULE OF ISSUANCE Draft Permit to Public Notice: August 27, 2008. (est.) Permit Scheduled to Issue: October 20, 2008. (est.) NPDES UNIT CONTACT If you have questions regarding any of the above information or on the attached permit, please contact Sergei Chernikov at.(919) 807-6393 (e-mail:sergei.chemikov@ncmail.net). REGIONAL OFFICE COMMENTS REASONABLE POTENTIAL ANALYSIS Grover Industries, Tryon Plant Outfall 001 NC0004391 Qw = 0.45 MGD Time Period 2007-2008 Qw (MGD) 0.45 WWTP Class Grade 11 ZQ10S (cfs) O.B 1WC ZQ10c - a nags 7Q10W (cfs) 22.8 @ 7Q10W 2.9684 30Q2 (cfs) 0 @ 30Q2 N/A Avg. Stream Flow, GA (cfs) 37.7 @ QA 1.8165 Rec'ving Stream North Pacolet River Stream Class C - STANDARDS 8 PARAMETER TYPE CRITERIA (2) PQL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION N) N n # Dot Max Pmd Lw " Allowable Cw - Chronic Acute hronk Acute/ Acute: 1.022_ conLnue tech based limits no WQ based limits regwred;: i 'i' Chromium' NC 50 1,022 ug/L 32 6 7.5 �i2 �Lq - As �i''�•a ri. t _ _ ___ _ Chronic: 824 i x�y r�dk P Acute:. 7 Copper* NC 7 AL 7.3 ug/L 16 16 462.6 --—- — - — - —- Chronic: 115.4 y - dijito� th� tJo IIass"ingm-fiod ox _e _p� eve parame, er) Acute: 22 Cyanide NC 5 N `.22 10 ug/L 32 5 45.1 _ Chronic: 82.4 o.G-ti o ie,RP A-'..� x Acute: N/A conLnue tech based7lmRsx ho WQ based limits required Phenols' A 1- N ug/L 9 30 8 2708.0__ because'not WS waters'}; t a r F re t n - _ Chronic: 55.1 • -- ;-,y IiR 4,i�t.z...1 r j..i x"'{i'dlei �:'•Ax„'?.: Acute: 67 !Jo im ., ssumm" g4no'to '(Actin Ile me mete Zinc• NC 50 AL 67. ug/L 16 16 1,484.0 con'n_ monitonngl)month _ _ _ _ Chronic: 824 yF2v; h4�x } 'M�I�s.,P'�,t.'t_t��F.f_7•.: n ..J.. r9r;a t� fi..4�.�d�a'?° 'Legend., C = Carcinogenic NC = Non -carcinogenic A = Aesthetic —Freshwater Discharge 4391- RPA- 2008, rpa 8/19/2008 REASONABLE POTENTIAL ANALYSIS Chromium* Copper* Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results ��� � -I .5� Std Dev. 0.9914 xP� 1 � ���� AF 37 . 37.0 Std Dev. . 44.0059, 2 y� l�', 5:A#F##� Mean 2.9688 ni r 2 ,< x �i'..N. t .T �`� r45 45.0 Mean �ga� 1 70.8750 3 �:, y „ 4r��Tc� < r� �5 C.V. 0.3339 u5 n 32 $ 4 w tt 48 48.0 C.V. r b 70 70.0 n 0.6209 16 Lys',-„�3 s� .s. y` ,.. F",�ii 1r v,..�Yi'2.,r .� 5 .; t ,. sm 5 2.5 5 ;' �' x 83: 83.0 6 1 y 5 2.5 • Mult Factor = 1.4900 6 l r 144 144.0 Mult Factor = `;122' 2.5700 7� a +r� ,p�5 2.5 Max. Value 5.0 ug/L < ``5' 7� $tf 122.0 Max. Value 180.0 ug/L 815 2.5 Max. Pred Cw 7.5 u /L 9 8' x� 60' 60.0 Max. Pred Cw 462.6 u /L 9 9 r < � 5 3 . 9' r�'r v ai37 37.0 J 10s f� 3" r 10tE h33 33.0 t� 11 x c R .11 4~ 180b 180.0 12 1!:, �� ri x rT3 �'^ k'"'ni y < s '5 3 +i•' R 12'" f k' ax 3+...4'• h Y'i � y�. � 3� 34.0 13S r'ra �V yfv5 2.5 , 13�� 3n;100 100.0 ' 14s �j 4t 37 < �� 5, 2.5 7 r 14��h'4r1 tc II 41.0 2 g 15' z r6r,5 5.0 15 ,4 47.0 16 5.0 16 53.0 17°aft'. ��5 2.5ME 17^�,50,�4 w>� ` 18�3 �3sg� R <ff5 2.5 2.5 196r"' Hty� t, s 20 tt 20 � saw U } c 21 k�s 22 a , it < , + 5 2.5 �_ �'��r �5a 2.5 . <w 5 w it r 21 22 Rr' � r �' .2.5 �� 5 2.5 23t ; t .. r 1a "av gat tk 24x'Y k {' < 5', 2.5 24 7� 25 J= <, i��5 2.5 25,�r x� , 26 azru,' s 27 w <3i { a r%ti f 5 2.5 5. 2.5 26 rdr,,t art 27�r, a�if t 1 ,�`k ,�01 'a..$ SU i ffi�. C ar,p IF w 28WIN k •1�� <Ag F5 2.5 r5$000 5.0 28 x 29� 34 £` a h 30IR`5,05r000 , 5.0 4 30 KSf 1F �, ' 31 , r x-r 5`000 5.0 31 "x" s "+, � Q » ng, r5.0 32ra �s32�> a vg 3333 <x.yIrwxcE gF g34w ,- ss m34 a 35 w 35, �f, r� �411 m 36Ngp K .., 36 f qqS} 1 37 mxx�* 37'�eij . - 2'- 391- RPA- 2008, data .8/19/2008 Date 3 4/rt �- 6ir�� tat 7 ` 9 s 4� 10 r 1213 f - 15 r t r 1Y< 16 .-4 ;- 19 20� 21w 22"* s 23 24i,;r. 25r r 26 27 28 29 E•, ti 31� 32 �v " 33 x s s 34 k 351 36i ;xG 37 200 REASONABLE POTENTIAL ANALYSIS' Cyanide* Data BDL=1/2DL Results 10 5.0 Std Dev. 4.2635 ;21} < r10 5.0 Mean 6.6250 <10 5.0 C.V. 0.6435 < z- 10 5.0 n 32 <r10 5.0 5.0 - Mult Factor = 2.0500 22 _ 22.0 Max. Value 22.0 k11 11.0 Max. Pred Cw 45.1 12 0` 12.0 120 ' 20.0 <'s 10 5.0 12 ; 12.0 900 5.0 < =10 5.0. < s 10 t 5.0 5.0 go � t 5.0 < 110 5.0 ''•10 5.0 <k10 5.0 5.0 < �10 R 5.0 5.0 5.0 C 10 5.0 A < 10 5.0 <E,%i 5.0 I < 107;, 5.0 < 10 5.0 < 10 a 5.0 < 10' 5.0 < • •101 5.0 Phenols* Date Data BDL=1/2DL Results 1 r > " 2 < 10 OOOQj 5.0000 5.0000 Std Dev. 96.1799 Mean 1 510 31.6667 2 3 ,00k « 0000 5.0000 C.V. 3.0373 3 4 <` 10 6' 5.0000 n 30 4 5r yrt < n100000 5.0000 5 10 00001 5.0000 Mult Factor = 6.7700 6 00001 5.0000 Max. Value 400.0 ug/L 7. 8 < t10 0000 5.0000 Max. Pred Cw 2708.0 ug/L 8 10 000..'Oi 5.0000 9 10 0000 5.0000 10 110_ 20 OQ 20.0000 11 12 , ! 370 00 ' 370.0000 12 10:0000 5.0000 13 141 x_ : # < 10 00001 6.0000 14 15 i 10 O 10.0000 15 16 = t* fr rya 10 0°, 10.0000 16 17 < 10 0000 5.0000 17 . 18 : u r x ' < 10 OOOOs 5.0000 18 19} < 100000; 5.0000 19 r'` 5.0000 20 . 21 '• `, + < 0000? 5.0000 .. 21 " �10 01 5.0000 22 23r r . < ,10 0000 5.0000 23 24 + . r> s ; . < 10 0000`' 5.0000 24 �r < '10 0000# 5.0000 25 26 x <w 10 OOOQ; 5.0000 26 27f wkrx ."{ 5100' 10.0000 27 1001 10.0000 28 29 x`s Y "r ""400Qi 400.0000 29 10.0000 30 31T r 31 32"v�F x. 32 33 34 cK,e:"i • �'' L 34 35 35 36 as r ; t r 4 36 37 ,ti a z `; 37 200 �. , : 200 4391- RPA- 2008, data -3- 8/19/2008 REASONABLE POTENTIAL ANALYSIS Zinc* Date Data BDL=1/2DL Results ME A 18a 118.0 Std Dev. 154.4182 ,f 318f 318.0 Mean 223.9375 is dry=r 2ZP41 233.0 C.V. 0.6896 � 1330 330.0 n 16 291 291.0 479.0 Mult Factor = 2.8000 "fig 530? 530.0 Max. Value 530.0 u /L 200 200.0 Max. Pred Cw 1484.0 ug/L 80.0 48• 48.0 54.0 }firr 37QJ 370.0 ",rir{ 230: 230.0 M " 200 200.0 42.0 - NQ tt w..rx�^`•J�' �srr� . �' / 4 .0 .r�isfY� -4- 391- RPA= 2008, data 8/19/2008 Whole Effluent Toxicity TestinJQUIREMENT Self-Monitoring Summary July 14, 20( FACILITY YEAR JAN_ FEB MAR APR M�1Y_ - JU_N JU_L AUG_ SEP OCT NOV _DEC Greensboro N Buffalo Cr WWTP chr lim: 90% Cer7dChV 2004 >100 - - >100(p),>1o0 - _ - >10o - - >100 - ' NCO024325/001 Begin:2/1/2007 Frequen Q Jan Apr Jul Oct + NonComp:Single 2005 >100,>100(P) - - 94.7 - - >100,>100(P) - - >100,>700(P) - -Z , County Guilford Region: WSRO , Subbasin: CPF02 2006 >100 - • - >100 - - >100 - - - 94.9 - - PF. 16.0 speed 2007 >100 - - >100 - - >100 - - >100 7Q10: 0.90 IWC(%)96.5 Ord r, 2008 31.82 . 94.87 94.87 >100 .; - •• Greensboro Osborne WWTP chr lien: 90% Cer7dChV tf 2004 >100 - - >100(p),>100 - - ' >too - _ >100 - - NC0047384/001 Begin:11/1/2006 Freque Q Jan Apr Jul Oct -+ NonComp:Single 2005 >100,>100(P) - - >100 - - - >10.0 >100,>100(P) - >loot - - County Guilford Region: WSRO Subbasin: CPF02 2006 >100 - - >100 - >100 - - '>100 - - , PR 40.0 specid 2007 >100 - - >100 - - 94.41 - - >100 - - ,7Q10: 2.1 IWC(%) 95 Ord r. 2008 >700 - - >10o - Greenville WWTP chr lira 20% ' Cer7dChV It 2004 - - >80 - - >80 - - >80 - - >80 NCO023931/001 Begin:3/l/2005 Frequen Q Mar Jun Sep Dec + NonComp:Single 2005 - - >80 - - >90 - - >BO - . - >80 County Pitt Region: WARO Subbasin: TAROS 2006 - - >80 - - 180 - - >80 - - >80 PR 17.5 Sp , I 2007 - - >60 - - >80 - - >80 - - >80 7Q10: 109 IWC(%) 20 Ord r. 2008 - - >80 -, - ! Grover.IndusMes, Ina -Cleveland chr lira: 1.8% Ceri7dPF 2004 - - Pan . - - Pass - - Late Late Late Pass I NCO083984/001 Begin:8/l/2004 Frequen Q Mar Jun Sep Dec + . NoaComp:Single 2005 - - Pass, •, - - Pass - - Pass - - Pass County. Cleveland Region: MRO Subbnin: BRD05 - 2006 - Pass := - Pass - Fell >10 >io Pass , PF:0.38 Spec 1 _ 2007 - Pas's,Invalid _ ,. - - Invalid Pass = Fall 0.71 >10 Pass 7Q10: 32 IWC(%)'1.8 Ord r: 2008 Pass Pass Pass' - - Grover Industries, Inc. -Polk chr lim: 6% -Ceri7dPF 2004 - Pass. - - Pass - - Pass - - Pass - NC0004391/001 Begin:8/l/2004 Frequent Q • Feb May Aug Nov + NonComp:Single 2005 - Pass - - Pass - - Pass _ - - Pass - County Polk Region: ARO Subbasin: BRD06 2006 - Pass - - Pass - - Pass - - Pass. PR 0.45 Spec A 2007 - Pass - - Pass - - Pass - - Pass - 7QI0: 10.8 IW (%) 6.0 Ord r: ' . 2008 _ Pass - - - Pass, Guilford Mills East chr Gm: 27% ,' Ceri7dPF 2004 38.2.38.2 - - 73.5 - ' >1001>100 19.1 382 19.1 >100 73.5 - NC0002305/001 Begin:3/1/2008 Frequent Q Jan Apr Jul Oct + NonComp:Single 2005 73.6 - - 38.2 - - • 73.5 - - 73.5 - - County Duplm Region: WiRO Subbasin: CPF22 2006 73.5 - - 73.5 - - 73.5 - - >100 - - PF: 1.5 Spec J 2007 73,5 - - 38.2 - - 73.5 - - >100 - - 7QI0.6.5 IWC(16)27 Ord r. 2008 >100 - - 73.5 HalifaxWWTP chr lim: l4% Ceri7dPF 2004 Pass - - - Pass - - Pass - - 'Fall >56 >50 NCO066192/001 BeginA/IP2007 Frequent Q Jan Apr Jul Oct + NonComp:Single 2005 Pass - - Pass - - Pass -_ - Pass - - County Halifax Region: RRO Subbasin: ROA08 - 2006 Pass - - - Pass - - Pass -- "PR 0.075 Spa 1 date? 2007 Pass - - ,Pass - - Invalid - H H H H - 7QI0: 0.70 IWCC/a)14.0 Ord - 2008 H - - H Hamilton WWTP A. P/F Lum 90% FIN! - Fthd24PF 2004 -- . NCO044776/001 Begiml0/1/2007 Frequen Q Jan Apr Jul Oct ,Noncomp: 2005 -- County: Martin _ Region: WARO Subbasin: ROA09 2006 -- PF.0.08 Spa d 2007'_ - - - - - - - - Paw - -. 7Q10: IWC(%) Ord r. 2008 Pass - - Pass - HamletWWTP chr,lim: 38% Ceri7dPF 2004 Fell .>76 >76(p),>76 Pass,>76(p) >76(p) >76(p) Pass - - Pass - - NC0047562/001 Begin:3/I/2004 Frequen Q Jan Apr Jul Oct + NonComp:Single 2005 Pass - - Pass - - Pass - - ,Pass - - County Richmond Region: FRO Subbasin: YAD16 2006 Peso - - - Pass . - Pass - - Pass - - PF: 1.0 Spa I.. 2007 Pass - - Paw - Pass - - Paw - - 7Q10:2.5 IWC(%)38.27 Ord r. 2008 Paw - - Pass - Hancock Country Hams - chr Gm: 90% - Ceri7dPF 2004 - N - -, N - _ - H, - - H - NC0084077/001 Begiml0/112006 Freque Q Feb May Aug Nov + Noncomp:SinSte 2005 - - H - -. H - - 'H - - H - - • County. Randolph Region:, WSRO Subbasin: CPF09 .. 2006 - H - -. - . H' ' -- , - • H - - H, - PF: 0.10 Spai at - 2007 - H - ,. -. H' - - H - - H - 7Q10: 0.0 ' IWC(%) 100 Ord r: • 2008 - H - - H Harmony WWTP chr lim: 20%; if PF> 0.115 chr lim Q 35% Ceri7dPF 2004 NC0087033/001 Begint5/1/2004 Frequen Q Jan Apr Jul Oct + NonComp:Single 2005 - County..Iredell Region: MRO Subbasin: YAD66 • - 2006 , PR 0.115 Spa 1 .. 2007- 7QI0:0.71 IWC(%)35 Ora . 2008 - V Pre 2004 Data Available LEGEND: PERM - Permit Requirement LET- Admin strative Letter -Target Frequency 'Monitoring frequency: Q- Quarterly; M- Monthly, BM- Bimonthly -,.SA- Semiannually; A- Annually; OWD- Only when discharging; D. Discontinued monitoring requirement Begin- First month required 7Q10 = Receiv' g stream low flow criterion (cfs) , '+ a quarterly monitoring increases to monthly upon failure or NR Months that testing mucur - must occur ex. Jan, Apr, Jul, Oct NonComp q Current Compliance Requirement PF m Permitted flow (MOD) IWC% = Instr an waste concentration PIF a Pass/Fail test AC m Acute CHR = Chronic - . Data Notation. f- Fathead Minnow; • - Ceriod phnia sp.; my- Mysid shrimp; ChV - Chronic value; P - Mortality of stated percentage at highest concentration; at - Performed by DWQ Aquatic Tox Unit; bt - Bad test Reporting Notation: -- = Data not required; N - Not reported Facility Activity Status: I - Inactive, N - Newly Issued(T9 construct); H - Active but not discharging; t-More data evailalile for month in question; ❑.= ORC signature needed 22 8 rover Industries NPDES permit renewal Subject: Grover. Industries NPDES permit renewal From: "GARY SEMMEL" <garys@groverindustries.com> Date: Mon, .18 Aug 2008.15:29:47 -0400 To: <sergei.chernikov@ncmail.net> cergi - -- Regarding NPDES NC 0004391', our average weekly shipments over the past 3 years are 59,205 pounds per week. Call should you have any further questions. Gary Semmel Grover Industries 828-859-9125 ext 117 _ aarys(a%groverindustries.com GARY L SEIM EL GENERAL MANAGER GROVER INDUSTRIES INC TRYON DIVISION PO BOX 350. 'LYNN NC 28750 Dear Mt. SemmeL• Michael F. Easley, vernor i William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen IL Sullins, Director Division of Water Quality ID r � V February 12, 20081I I —`-A LLFEe 13 20 ` 08 1 EI� C?U.SL17 Y_ gECTi N U�'EGlo _ OFFICE I Subject: Receipt of permit renewal application NPDES Permit NC0004391 Tryon Plant WW I Polk County The NPDES Unit received your permit renewal application on February 5, 2008. A member of the NPDES Unit willreview your application. They will contact you if additional information is required to complete your permit renewal_ You should expect to receive a draft permit approximately 30-45 days before your existing permit expires. If you have any additional questions. concerning renewal of the subject permits, please contact Susan Wilson at (919) 733-5083, extension 510. Sincerely, Dina Sprinkle NPDES Unit cc: CENTRAL FILES A Seville R4*onal_, ce/Surface Water Protection NPDES Unit tCarolina ura!!y North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919).733-7015 Customer Service Internet: NvwNv.ncwaterqualitv.ora Location: 512 N. Salisbury St. Raleigh, NC 27604 . Fax (919) 733-2496 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer-50%Becyded110% Post Consumer Paper GROVER INDUSTRIES, INC. .: TRYON DIVISION NATURAL AND DYED YARNS January 31, 2008 Mrs. Dina Sprinkle NC DENR/DWQ/Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 \���ra'° u 6% m F E B 5 2008 -' F DENR -WATER QUALITY POINT SOURCE BRANCH SUBJECT: Renewal of NPDE& Permit NC0004391 Tryon Plant WWTP Polk County Dear Mrs. Sprinkle: Please find enclosed our renewal package for NPDES Permit NC0004391, Grover Industries, Inc., Tryon Plant, Polk County, North Carolina. No changes have taken place since this permit was issued August 1, 2004. Thank you for your help and assistance regarding the renewal of this permit. Sincerely, Gary L. Semmel General Manager GLS/jac Cc:Asheville Regional Office Trevor McMinn Enclosures RO. BOX 550. • LYNN, NORTH.CAROLINA 28750 • TELEPHONE-(828). 8597.912.S -- FAX (8M'.85975086 --� r .1 Plpasp nrint nr fvnp in the unsh-1-11 areas nniv Form Annmved. 0MR No. 2040-0086. FORM U.S. ENVIRONMENTAL PROTECTION AGENCY I. EPA I.D. NUMBER r A 1 �GENERAL INFORMATION EPA . F D. \I/+ Consolidated Permits Program NCD 9 8 6 2 2 8 013 GENERAL (Read the "General Instructions" before starting.) 1 z 23 14 1 15 LABEL ITEMS 1 NCD986228013 GROVER I NDUSTRIES , INC._ TRYON PLANT GENERAL INSTRUCTIONS If a preprinted label has been provided, affix it in the designated spare. Review the information carefully; 'd any of it Is incorrect, cross through it and enter the correct data in the appropriate fill-in area below. Also, if any of the preprinted data Is absent (the area to the left of the label space lists the 1. EPA I.D. NUMBER III. FACILITY NAME information that should appear), please provide it in the proper P O. BOX 350 LYNN, NC 28750 fill-in area(s) below' If the label is complete and correct, you V. FACILITY MAILING HIGHWAY 108 POLK COUNTY need not complete Items I, III, V, and VI (except VI-B which must be completed regardless). Complete all items if no label ADDRESS has been provided. Refer to the instructions for. detailed item descriptions and for the legal authorizations under which this data is collected. VI. FACILITY LOCATION II. POLLUTANT CHARACTERISTICS INSTRUCTIONS: Complete A through J to determine whether you need to submit any permit application forms to the EPA. If you answer "yes" to any questions, you must submit this form and the supplemental form listed in the parenthesis following the question. Mark "X" in the box in the third column if the supplemental form is attached. If you answer "no" to each question, you need not submit any of these forms. You may answer "no" if your activity is excluded from permit requirements; see Section C of the instructions. See also, Section D of the instructions for definitions of bold-faced terms. Mark'X' Mark'X• ves NO FORM ATTACHED SPECIFIC QUESTIONS SPECIFIC QUESTIONS ves No FORM ATTACHED A. Is this facility a publicly owned treatment works which B. Does or will this facility (either existing or proposed) results in a discharge to waters of the U.S.? (FORM 2A) X include a concentrated animal feeding operation or X aquatic animal production facility which .results in a 16 17 19 19 m 21 discharge to waters of the U.S.? (FORM 2B) C. Is this a facility which currently results in discharges to �/ X �/ X D. Is this a proposed facility (other than those described in A waters of the U.S. other than those described in A or.B or B above) which will result in a discharge to waters of X above? (FORM 2C) the U.S.? (FORM 2D) n 26 n a 23 74 E. Does or will this facility treat, store, or dispose of F. Do you or will you inject at this facility industrial or hazardous wastes? (FORM 3) X municipal effluent below the lowermost stratum X containing, within one quarter mile of the well bore,. m m 30 underground sources of drinking water? (FORM 4) 3, 32 33 G. Do you or will you inject at this facility any produced water H. Do you or will you inject at this facility fluids for special or other fluids which are brought to the surface in processes such as mining of sulfur by the Frasch process, connection with conventional oil or natural gas production, X solution mining of minerals, in situ combustion of fossil X inject fluids used for enhanced recovery of oil or natural fuel, or recovery of geothermal energy? (FORM 4) gas, or inject fluids for storage of liquid hydrocarbons? (FORM 4) 34 35 36 37 36 36 I. Is this facility a proposed stationary source which is one J. Is this facility a proposed stationary source which is of the 28 industrial categories listed in the instructions and �/ X NOT one of the 28 industrial categories listed in the, X which will potentially emit` 100 tons per year of any air instructions and which will potentially emit 250 tons per pollutant regulated under the Clean Air Act and may affect year of any air pollutant regulated under the Clean Air Act 40 41 42 43 ^^ d6 or be located in an attainment area? (FORM 5) and may affect or be located in an attainment area? (FORM 5) III. NAME OF FACILITY 1 SKIP I GROVER INDUSTRIES, INC. TRYON PLANT s=• 15 18 -29 30 69�'T:; ....o-:•.'o%"•.: IV. FACILITY CONTACT A. NAME & TITLE (lost, first, & title) B. PHONE (area code & no.) Jcr SEMMEL, GARY I ENERAL MANA ER I I ( 2 ) 8 9-9 2 16 16 45 46 46 T49 S11 57- .55 .�,; `;1.•.'a'6�':'. c:•?.%: V. FACILTY MAILING ADDRESS A. STREET OR P.O. BOX ' 4ys, 3r "Y✓ 1 J � 1 P. 0. BOX 350 13 15 18 45 B. CITY OR TOWN C. STATE D. ZIP CODE F .. 4 L C 21170 15 is w 4t 42 m 51-,, VI. FACILITY LOCATION .A. STREET, ROUTE NO. OR OTHER SPECIFIC IDENTIFIER HAIGHWAY 108 EAST 0 R 0 5 a^ 16 45 B. COUNTY NAME POLK C. CITY OR TOWN D. STATE E. ZIP CODE F. COUNTY -CODE i olrn S L C 2970 C 4 15 1s d0 41 42 47 51 Z 54 EPA Form 3510-1 (8-90) CONTINUE ON REVERSE S r r`nRrrt 11 ICI) cone Twr- 1=0nKIT VII. SIC CODES 4-di it in order of riori A. FIRST B. SECOND c (specify) FinishersTextiles (specify)7 15116 2268 191 .of 7 15116 ,9 C. THIRD D. FOURTH ` (sped) (specify) 7 15 116 19 15 16 19 VII I. OPERATOR INFORMATION A. NAME B.Is the name listed in Item c VIII-A also the owner? t3 Trevor Clyde McMinn ❑ YES IZI NO 5 16 55 66 C. STATUS OF OPERATOR (Enter the appropriate letter into the answer box: if "Other, "specify.) D. PHONE (area code R no.) F = FEDERAL M = PUBLIC (other than federal or state) P (spertly) ` A (8 2 8) 6 9 6 - 8 9 71 S = STATE O =OTHER (specify) P = PRIVATE 1 58 s - 1e 119 - r a 76 E. STREET OR P.O. BOX 2 20 owar ap oad F. CITY OR TOWN G. STATE H. ZIP CODE IX. INDIAN LAND ` Is the facility located on Indian lands? B Hendersonville NC 1128792 ❑ YES IZI NO s is 16 GO at <7 47 - st X. EXISTING ENVIRONMENTAL PERMITS A. NPDES Dischar es to Su ace Water D. PSD Air Emissions nt Pro osed Sources 9 N NC0004391 9 p ` `. - 15 18 17 16 30 15 16 ,7 /6 30 B.UIC Under oundTctiono.Fluids E.OTHER s eci c I r I I I I I 0839R0 (specify) 9161 9 NC AIR PERMIT 15 i6 t7 t6 30 ,5 76 77 16 30 C. RCRA Hazardous Wostes E. OTHER s eci c r I c T I (spec fy) 9 R 9 15 16 17 16 30 15 16 17 16 30 XI. MAP Attach to this application a topographic map of the area extending to at least one mile beyond property boundaries. The map must show the outline of the facility, the location of each of its existing and proposed intake and discharge structures, each of its hazardous waste treatment,, storage, or disposal facilities, and each well where it injects fluids underground. Include all springs, rivers, and other surface water bodies in the map area. See instructions for precise requirements. XII. NATURE OF BUSINESS (provide a brief description) PACKAGE DYER OF CELLULOSIC AND SYNTHETIC YARNS. XIII. CERTIFICATION (see instructions) I certify under penalty of law that i have personally examined and am familiar with the information submitted in this application and all attachments and that, based on my inquiry of those persons immediately responsible for obtaining the information contained in the application, I believe that the information is true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment. A. NAME & OFFICIAL TITLE (type or print) B. SIGNA E C. DATE SIGNED- GARY L. SEMMEL, GENERAL MANAGER 01/31/2008 COMMENTS FOR OFFICIAL USE ONLY .15 i6 54 EPA Form 3510-1 (8-90) rj M:A�' M 2"� q w Y" NWAM':i c'i" zip" IndusitER Q—A OR , utfall 001 108 S' E. L12 N, Iv g, ­i "t `:... 'kgps- 6 luuu V AAAYh p �:F 1Rd­ ­ I'll, � rYO�I 500 ft Topo USA 2.0 Copyright 0- 1999 DeLorme Yarmouth, ME 04096 Scale- 1: 20,800 Detail: 13-3 m EPA I.D. NUMBER (copyfromltem 1 ofForm 1) Form Approved. OMB No. 2040-0086. Please print or type in1he unshaded areas only. NCD 986228013 Approval expires 3-31-98. FORM 2C NPDES U.S. ENVIRONMENTAL PROTECTION AGENCY APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER EPA EXISTING MANUFACTURING, COMMERCIAL, MINING AND SILVICULTURE OPERATIONS Consolidated Permits Program I. OUTFALL LOCATION For each outfall, list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water. A. OUTFALL NUMBER (list) B. LATITUDE C. LONGITUDE D. RECEIVING WATER (name) 1. DEG. 2. MIN. 3. SEC. 1. DEG. 2. MIN. 3. SEC. 001 35.00 13.00 624.00 82.00 13.00 912.00 NORTH PACOLET RIVER II. FLOWS, SOURCES OF POLLUTION, AND TREATMENT TECHNOLOGIES A. Attach a line drawing showing the water flow through the facility. Indicate sources of intake water, operations contributing wastewater to the effluent, and treatment units labeled to correspond to the more detailed descriptions in Item B. Construct a water balance on the line drawing by showing average flows between intakes, operations, treatment units, arid outfalls. If a water balance cannot be determined (e.g., for certain mining activities), provide a pictorial description of the nature. and amount of any sources of water and any collection or treatment measures. B. For each outfall, provide a description of. (1) All operations contributing wastewater to the effluent, including process wastewater, sanitary wastewater, cooling water, and storm water runoff; (2j The average flow contributed by each operation; and (3) The treatment received by the wastewater. Continue on additional sheets if necessary. . 1. OUT- 2.OPERATION(S) CONTRIBUTING FLOW 3. TREATMENT FALL NO. (list) a. OPERATION (list) b. AVERAGE FLOW (include units) a. DESCRIPTION ti. LIST CODES FROM TABLE 2C-1 DO1 PROCESS WASTEWATER' 0.400 MGD 0.450 MGD WASTE TREATMENT FACILITY 3-B SANITARY SEWER 0.0025 MGD SAND FILTER BACKWASH 0.040 MGD E iu t,A VED 5 2008 I � DENR - WATER QUALITY, OFFICIAL USE ONLY (effluent.guidelines sub -categories) EPA Form 3510-2C (8-90) CONTINUE ON REVERSE i, 1 r nk% IAII ICI'% CDnRA TIJC CDr%krr C. Except for storm runoff, leaks, or spills, are any of the discharges described in Items II -A or B intermittent or seasonal? ❑ YES (complete the following table) Z NO (go to Section 111) 3. FREQUENCY 4. FLOW a. DAYS PER B. TOTAL VOLUME 2. OPERATION(s) WEEK b. MONTHS a. FLOW RATE (in mgd (specify with units) 1. LONG TERM 2. MAXIMUM 1. LONGTERM 2. MAXIMUM 1. OUTFALL CONTRIBUTING FLOW (spec0l- PER YEAR C. DURATION (in days) NUMBER (list) (list) average) (specaverage) AVERAGE DAILY AVERAGE DAILY III. PRODUCTION A. Does an effluent guideline limitation. promulgated by EPA under Section 304 of the Clean Water Act apply to your facility? ❑ YES (complete Item 111-B) ® NO (go to Section 1T7 B. Are the limitations in the applicable effluent guideline expressed in terms of production (or other measure of operation)? ❑ YES (complete Item III-C) ❑ NO (go to Section Ifs C. If you answered "yes" to Item III-B, list the quantity which represents an actual measurement of your level of production, expressed in the terms and units used in the applicable effluent guideline, and indicate the affected ouffalis. 1. AVERAGE DAILY PRODUCTION 2. AFFECTED OUTFACES (list ouifall numbers)' a. QUANTITY PER DAY b. UNITS OF MEASURE c. OPERATION, PRODUCT, MATERIAL, ETC. (specify) IV. IMPROVEMENTS A. Are you now r quired by any Federal, State or local authority to meet any implementation schedule for the construction, upgrading or operations of wastewater treatment equipment dr-.practices or any other environmental programs which may affect the discharges described in this application? This includes, but is not limited to, permit conditions, administrative or enforcement orders, enforcement compliance schedule letters, stipulations, court orders, and grant or loan conditions. ❑ YES (complete the following table) NO (go to Item IV-B) 1. IDENTIFICATION OF CONDITION, 2. AFFECTED OUTFALLS 3. BRIEF DESCRIPTION OF PROJECT 4. FINAL COMPLIANCE DATE AGREEMENT, ETC. a. NO. b. SOURCE OF DISCHARGE a. REQUIRED b. PROJECTED B. OPTIONAL: You may attach additional sheets describing any additional water pollution control programs (or other environmental projects which may affect your discharges) you now have underway or which you plan. Indicate whether each program is now underway or planned, and indicate your actual or planned schedules for construction. ❑ MARK "X" IF DESCRIPTION OF ADDITIONAL CONTROL PROGRAMS IS ATTACHED ' EPA Form 3510-2C (8-90) PAGE 2 of 4 CONTINUE ON PAGE 3 r'()KITINI IFr);:PnU PGr r- 7 EPA I.D. NUMBER (copyfrontltem I ofForm 1) INCD 986228013 V. INTAKE AND EFFLUENT CHARACTERISTICS A, B, & C: See instructions before proceeding —Complete one set of tables for each outfall —Annotate the outfall number in the space provided. NOTE: Tables V-A, V-B, and V-C are included on separate sheets numbered V-1 through V-9. D. Use the space below to list any of the pollutants listed in Table 2o•3 of the instructions, which you know or have reason to believe is discharged or may be discharged from any outfall. For every pollutant you list, briefly describe the reasons you believe it to be present and report any analytical data in your possession. 1.POLLUTANT 2.SOURCE 1.POLLUTANT 2.SOURCE NONE VI. POTENTIAL DISCHARGES NOT COVERED BY ANALYSIS Is any pollutant listed in Item V-C a substance or a component of a substance which you currently use or manufacture as an intermediate or final product or byproduct? ❑ YES (list all such pollutants below) NO (go to Item VI-B) EPA Form 3510-2C (8-90) PAGE 3 of 4 CONTINUE ON REVERSE r`.0MTIM1 IFr) FRr)M THE FRC)MT VII. BIOLOGICAL TOXICITY TESTING DATA Do you have any knowledge or reason to believe that any biological test for acute or chronic to)dcity has been made on any of your discharges or on a receiving water in relation to your discharge•wittiin the last 3 years? © YES (identify the tests) and describe their purposes below) ❑ NO (go to Section VIII) CHRONIC TOXICITY THE EFFLUENT DISCHARGE MAY AT NO TIME EXHIBIT 7 DAY TEST CHRONIC TOXICITY CERIODAPHNIA DUBIA Vill. CONTRACT ANALYSIS INFORMATION Were any of the analyses reported in Item V performed by a contract laboratory or consulting firm? . ® YES (list the'nante, address, and telephone number of, and pollutants analyzed by, ❑ NO (go to Section LX) each such laboratory or firm below) A. NAME B.ADDRESS C.TEL'EPHONE D.POLLUTANTS ANALYZED (area code & no.) (list) . PACE ANALYTICAL SERVICES, INC. 2225 RIVERSIDE DRIVE 828-254-7176 BIOLOGICAL OXYGEN DEMAND; ASHEVILLE, NC 28804 CHEMICAL OXYGEN DEMAND; . - TOTAL SUSPENDED SOLIDS; CYANIDE;PHENOL;SULFIDE; LEAD;COPPER;CHROMIUM; ' CONDUCTIVITY IX. CERTIFICATION I certify under penalty of law that this document and all attachments weie prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate; and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. A. NAME & OFFICIAL TITLE (type orprint) B. PHONE NO. (area code & no.) GARY L. SEMMEL GENERAL MANAGER (828) 859-9125 C. SIG TUR D. DATE SIGNED 01/31/2008 PLEASE PRINT OR TYPE IN THE UNSHADED AREAS ONLY. You may report some or ell of this information EPA I.D. NUMBER (copyftom Rem I ofl orm-l) on separate sheets (use the same format) instead of completing these pages. NCD 986228013 SEE INSTRUCTIONS. OUTFALL NO. V. INTAKE AND EFFLUENT CHARACTERISTICS (continued from page 3 of Form 2-C) ooi PART A You must provide the results of at (east one analysis for every pollutant in this table. Complete one table for each outfall. See instructions for additional details. 3. UNITS 4. INTAKE 2. EFFLUENT (specif iftlank) (oplional) b. MAXIMUM 30 DAY VALUE c. LONG TERM AVRG. VALUE a. LONG TERM a. MAXIMUM DAILY VALUE (ifarailable) (ifarailable) AVERAGE VALUE d. NO. OF a. CONCEN- b. NO. OF (1) (1) � (1) 1. POLLUTANT CONCENTRATION (2) MASS CONCENTRATION (2) MASS (1) CONCENTRATION (2) MASS ANALYSES TRATION b. MASS CONCENTRATION (2) MASS ANALYSES a. Biochemical Oxygen 38 58 29 39 8 12 47 MG/L LBS/DA Demand (BOD) b. Chemical Oxygen 1030 220 348 103 171 47 MG/L LBS/DA Demand (COD)710 D cOrganic Carbon '0(') 25.3 39.9 1 MG/L LBS/DA d. Total Suspended Solids(7S.3) 100 50 36 18 16 22 47 MG/L LBS/DA e. Ammonia (as N) 0.91 1.4 1 MG/L LBS/DA ' VALUE VALUE VALUE VALUE f.Flow 0.374 0.200 0.145 332 MGD MGD g. Temperature VALUE VALUE VALUE VALUE (winter) 20 20.2 15 23 °C h. Temperature VALUE VALUE VALUE °C VALUE (summer) 27 25.5 22 24 MINIMUM MAXIMUM MINIMUM MAXIMUM ' I. pH 6.4 7.4 6.7 7.1 47 STANDARD UNITS PART B — Mark "X" in column 2-a for each pollutant you know or have reason to believe is present. Mark "X" in column 2-b for each pollutant you believe to be absent. If you mark column 2a for any pollutant which is limited either directly, or indirectly but expressly, in an effluent limitations guideline, you must provide the results of at least one analysis for that pollutant. For other pollutants for which you mark column 2a, you must provide quantitative data or an explanation of their presence in your discharge. Complete one table for each outfall. See the instructions for additional details and requirements. 2. MARK "X" 3. EFFLUENT 4. UNITS 5. INTAKE (oplional) 1. POLLUTANT b. MAXIMUM 30 DAY VALUE c. LONG TERM AVRG. VALUE a. LONG TERM AVERAGE AND a b, a. MAXIMUM DAILY VALUE (ifarailable) (ifarailable) VALUE CAS NO. BELIEVED BELIEVED d. NO. OF a. CONCEN- b. NO. OF (1) (1) (1) (1) (ifarailable) PRESENT ABSENT CONCENTRATION (2) MASS CONCENTRATION (2) MASS CONCENTRATION (2) MASS ANALYSES TRATION b. MASS CONCENTRATION (2) MASS ANALYSES a. Bromide �/ X 3.0 4.7 1 MG/L LBS/D (24959-67-9) b. Chlorine, Total X 0.0 0 0.0 0 0.0 0 4 MG/L LBS/D Residual C. Color 189 - 1 UNITS - d. Fecal Coliform \X X ,�` 4.0 - 1 CFU100m1 - e. Fluoride (16984-4B-8) 0.16 0.3 1 MG/L LBS/D Nitrate-Nitrite ros 0.12 0.189 1 MG/L LBS/D M EPA Form 3510-2C (8-90) PAGE V-1 CONTINUE ON REVERSE ITEM V-El CONTINUED FROM FRONT 2. MARK "X" 3. EFFLUENT 4. UNITS 5. INTAKE (opliamn 1. POLLUTANT b. MAXIMUM 30 DAY VALUE c. LONG TERM AVRG. VALUE a. LONG TERM AND a b• a. MAXIMUM DAILY VALUE (garailahle) Qf availahle) - AVERAGE VALUE CAS NO. BELIEVED BELIEVED d. N0. OF a.- b. NO. OF (1) (1) (1) (1) (iJ'arailahle) PRESENT ABSENT CONCENTRATION (2) MASS CONCENTRATION (2) MASS CONCENTRATION (2) MASS ANALYSES TRATION b. MASS CONCENTRATION (2) MASS ANALYSES g. Nitrogen, Total Organic (as 16.4 25.9 1 MG/L LBS/D N) h.Oil and Grease X <5.0 NONE DE 1 MG/L I. Phosphorus ` (as P),Total X 0.34 0.5 � 1. MG/L LBS/D (7723-14-0) j. Radioactivity (1) Alpha, Total x <1.56 1 pCi/1 (2) Beta, Total <1.76 1 pCi/1 T3)Radium, otal `X X <0.436 1 pCi/1 (4) Radium 226, X <0 . 845 1 pCi/1' Total , ` k. Sulfate (arSO,) 276 435 1 MG/L LBS/D (14808-79-8) I. Sulfide (as S) 0.05 0.13 0.05 0.11 0.05 0.09 22 MG/L LBS/D m. Sulfite SEE ATTACHED LETTER (14265-45-3) n.Surfactants X 0.45 0.7 1 MG/L LBS/D o. Aluminum, Total 161 0.3 1 UG/L LBS/D (7429-90-5) p. Barium, Total (7440-39-3) X 24.4 0.038 1 UG/L LBS/D q. Boron, Total (7440-42-8) <10 NONE DE 1 UG/L - r. Cobalt, Total <5 NONE DE 1 UG/L - (7440-48-4) . s.Iron,Total (7439-89:6) 386 0.608 1 UG L / LBS D / t. Magnesium, ' Total 4110 6.48 1 UG/L LBS/D (7439-95-4) u. Molybdenum, Total <5 NONE DE 1 UG/L - (7439-98-7) v. Manganese, Total 24.1 0.02 1 UG/L LBS/D (7439-96-5) w.Tin, Total (7440-31-5) u , ` <5 NONE DE 1 UG/L - x. Titanium, Total 5.9 0.009 1 UG/L LBS/D (7aao-3z-s) EPA Form 3510-2C (8-90) PAGE V-2 CONTINUE ON PAGE V-3 EPA I.D. NUMBER (copyfrom Dent I of Form /) OUTFALL NUMBER CONTINUED FROM PAGE 3 OF FORM 2-C NCD 986228013 001 PART C - If you are a primary industry and this outfall contains process wastewater, refer to Table 2c-2 in the instructions to determine which of the GC/MS fractions you must test for. Mark "X" in column 2-a for all such GC/MS fractions that apply to your industry and for ALL toxic metals, cyanides, and total phenols. If you are not required to mark column 2-a (secondary industries, nonprocess wastewater outfalls, and nonrequired GC/MS fractions), mark "X" in column 2-b for each pollutant you know or have reason to believe is present. Mark "X" in column 2-c for each pollutant you believe is absent. If you mark column 2a for any pollutant, you must provide the results of at least one analysis for that pollutant. If you mark column 2b for any pollutant, you must provide the results of at least one analysis for that pollutant if you know or have reason to believe it will be discharged in concentrations of 10 ppb or greater. If you mark column 2b for acrolein, acrylonitrile, 2,4 dinitrophenol, or 2-methyl-4, 6 dinitrophenol, you must provide the results of at least one analysis for each of these pollutants which you know or have reason to believe that you discharge in concentrations of 100 ppb or greater. Otherwise, for pollutants for which you mark column 2b, you must either submit at least one analysis or briefly describe the reasons the pollutant is expected to be discharged. Note that there are 7 pages to this part; please review each carefully. Complete one table (all 7 pages) for each outfall. See instructions for additional details and requirements. 2. MARK "X" 3. EFFLUENT 4. UNITS 5. INTAKE (optional) 1. POLLUTANT b. MAXIMUM 30 DAY VALUE c. LONG TERM AVRG. a. LONG TERM AND a. b. C. a. MAXIMUM DAILY VALUE (ifavailanle) VALUE (ifavailanle) AVERAGE VALUE CAS NUMBER TESTING BELIEVED BELIEVED d. NO. OF a. CONCEN- b. NO. OF (1) (�) (�) (1) avuilunle (i ) REQUIRED PRESENT ABSENT CONCENTRATION (2) MASS CONCENTRATION (2) MASS CONCENTRATION (2) MASS ANALYSES TRATION b. MASS CONCENTRATION (2) MASS ANALYSES METALS, CYANIDE, AND TOTAL PHENOLS 1 M. Antimony, Total X <5 NONE D 1 UG/L - (7440-36-0) 2M. Arsenic, Total �/ <5 NONE D 1 UG./L - (7440-38-2) 3M. Beryllium, Total `^/ X <1 NONE D 1 UG/L - (7440-41-7) 4M. Cadmium, Total X <1 NONE D 1 UG/L - (7440-43-9) 5M.Chromium, Total (7440-47-3) X <0.05 <0.013 <0.05 <0.011 <0.05 <.009 22 MG/L. LBS/DA 6M. Copper, Total (7440-50-8) �/ /� 0.05 0.06 NA NA NA NA 11 MG/L LBS/DA 7M. Lead, Total X <5 NONE D 1 UG/L - (7439-92-1) 8M. Mercury, Total <, 0.20 NONE D 1 UG/L - (7439-97-6) 9M. Nickel, Total X <5 NONE D 1 UG/L - (7440-02-0) 1010. Selenium, X <10 NONE D 1 UG/L - Total (7782-49-2) 11M. Silver, Total <5 NONE D 1 UG/L - (7440-22-4) 12M. Thallium, X <10 NONE D 1 UG/L - Total (7440-28-0) 13M. Zinc, Total (7440-66-6) �/ X �/ X 0.42 0.51 NA NA NA NA 11 MG/L LBS/DA 14M. Cyanide, Total (57-12-5) X X/15M. 0NONE D NA NA NA NA 22 UG L Phenols, Total �/ X L01=4 0.83 0.21 0.42 0.04 0.09 22 MG/L LBS/DA DIOXIN 2,3,7,8-Tetra- DESCRIBE RESULTS chlorodibenzo-P- Dioxin (1764-01-6) EPA Form 3510-2C (8-90) PAGE V-3 CONTINUE ON REVERSE CONTINUED FROM THE FRONT "X" 3. EFFLUENT 4. UNITS 5. INTAKE (oplfonal) 1. POLLUTANT 2. MARK b. MAXIMUM 30 DAY VALUE c. LONG TERM AVRG. a. LONG TERM AVERAGE VALUE AND a b• a a. MAXIMUM DAILY VALUE (ifavailahle) VALUE (ifuruilable) d. N0. OF a. COTIO N- b. N0. OF CAS NUMBER (ifarbilable) TESTING BELIEVED BELIEVED REQUIRED PRESENT ABSENT (1) (1) (1) CONCENTRATION (2) MASS CONCENTRATION (2) MASS CONCENTRATION (2) MASS ANALYSES TRATION b. MASS CONCENTRATION (2) MASS ANALYSES GC/MS FRACTION —VOLATILE COMPOUNDS 1V,Accrolein X <100 NONE D 1 UG/L - (107-02-8) 2V.Acrylonitrile X <100 NONE D 1 UG/L - (107-13-1) 3V. Benzene X <5.0 NONE D 1 UG/L - (71-43-2) 4V. Bis ((7j/oro- 1 UG/L _ methyn Ether J( <5.. 3 NONE D (542-88-1) , ` 5V. Bromoform X <5.0 NONE D 1 UG/L - (75-25=2) 6V. Carbon 1 UG/L - Tetrachloride X <5.0 NONE D (56-23-5) 7V.Chlorobenzene X <5.0 NONE,D 1 UG/L - (108-90-7) 8V. Chlorodi- 1 UG/L - bromomethane <5.0 NONE D (124-48-1) 9V. Chloroelhane X <10 NONE D 1 UG/L - (75-00-3) 10V. 2-Chloro- _ 1 UG/L - ethylvinyl Ether X <10 NONE D (110-75-8) 11V. Chloroform X <5 NONE D 1 UG/L - (67-66-3) 12V. Dichloro- bromomethane X <5 NONE D 1 UG/L _ (75-27-4) 13V. Dichloro- 1 UG/L - difluoromethane X <5 NONE D (75-71-8) 14V.1,1-Dichloro- ` / X <5 NONE D 1 UG/L - ethane (75-34-3) 15V.1,2-Dichloro- X <5 NONE D 1 UG/L - ethane (107-06-2) 16V.1,1-Dichloro- X <5 NONE D 1 UG/L - ethylene (75-35-4) 17V.1,2-Dichloro- X <5 NONE D 1 UG/L - propane (78-87-5) 1BV.1,3-Dichloro- i) 1 UG/L - propylene X <5 NONE. D (542-75-6) 19V. Ethylbenzene X <5 NONE D 1 UG/L - (100-41-4) 20V. Methyl X <10 NONE D 1 ' UG/L - Bromide (74-83-9) 21V. Methyl <5 NONE D 1 UG/L - Chloride (74-87-3) EPA Form 3510-2C (8-90) PAGE V-4 2. MARK "X" 3. EFFLUENT 4. UNITS 5. INTAKE (optinnan 1. POLLUTANT b. MAXIMUM 30 DAY VALUE c. LONG TERM AVRG. a. LONG TERM AND a. b. C. a. MAXIMUM DAILY VALUE (fif'amilabla) VALUE (iijarailable) d. NO. OF a. CONCEN- AVERAGE VALUE b. NO. OF (1) CONCENTRATION (21 MASS (1) CONCENTRATION (2) MASS (1) CONCENTRATION 121 MASS (1) CONCENTRATION (2) MASS CAS NUMBER (ffarailabfe) TESTING REQUIRED BELIEVED PRESENT BELIEVED ABSENT ANALYSES TRATION b. MASS ANALYSES GC/MS FRACTION - VOLATILE COMPOUNDS (continued) 22V. Methylene X <5 NONE D 1 UG/L - Chloride (75-09-2) 23V. 1,1,2,2- Tetrachloroethane X <5 NONE D 1 UG/L - 79-34-5 24V. Tetrachloro- X <5 NONE D 1 UG/L - ethylene (127-18A) 25V. Toluene X <5 NONE D 1 UG/L - (108-88-3) .-. 26V. 1,2-Trans- Dichloroethylene X <5 NONE D 1 UG/L - 156-60-5 27V.1,11-Trichloro- X <5 NONE D 1 UG/L - ethane (71-55-6) 28V.1,1,2-Trichloro- X <5 NONE D 1 UG/L - ethane (79-00-5) 29V Trichloro- X <5 NONE D 1 UG/L - ethylene (79-01-6) 30V. Trichloro- fluoromethane x <10 NONE D 1 UG/L - 75-69-4 31V. Vinyl Chloride X <5 NONE D 1 UG/L - (75-01-4) GC/MS FRACTION -ACID COMPOUNDS 1A.2-Chlorophenal X <5.3 NONE D 1 UG/L - (9557-8) 2A.2,4-Dichloro- X <5.3 NONE D 1 UG/L - phenol(120-83-2) 3A.2,4-Dimethyl- X <10.5 NONE D 1 UG/L - phenol(105-67-9) 4. 4A.4,6-Dinitro-0- X <21.1 NONE D 1 UG/L - Cresol(534-52-1) 5A.2,4-Dinitro- X <52.6 NONE D 1 UG/L - phenol (51-285) 6A.2-Nitrophenol X <5.3 NONE D 1 UG/L - (88-75-5) 7A.4-Nitrophenol X <52.6 NONE D 1 UG/L - (100-02-7) 8A. P-Chloro-M- X <5.3 NONE D 1 UG/L - Cresol (5950.7) 9A. Pentachloro- X <26 .3 NONE D 1 UG/L - phenol (87-865) 10A. Phenol X <5.3 ONE D 1 UG/L - (108-95-2) 1IA. 2,4,6-Trichloro- <10.5 NONE D 1 UG/L - phenol (88-05-2) I EPA Form 3510-2C (8-90) i; e �i PAGE V-5 CONTINUE ON KEVEKSE i,vry uvur=u rnvivi i nc rn 2 MARK "X" 3. EFFLUENT 4. UNITS 5, INTAKE (apliana4 1. POLLUTANT b. MAXIMUM 30 DAY VALUE c. LONG TERM AVRG. a. LONG TERM AND a. b. c. a. MAXIMUM DAILY VALUE (ifmwilahle) VALUE (if'availahlc) d. N0.OF a. CONCEN- AVERAGE VALUE b. NO. OF (1) CONCENTRATION (2) MASS (1) CONCENTRATION (2) MASS (1) CONCENTRATION (2) MASS (1) CONCENTRATION (2) MASS CAS NUMBER (ijavailahle) TESTING REQUIRED BELIEVED PRESENT BELIEVED ABSENT ANALYSES TRATION b. MASS ANALYSES GC/MS FRACTION - BASE/NEUTRAL COMPOUNDS 1B.Acenaphthene X <5.3 NONE D 1 UG/L - (83-32-9) 2B.Acenaphtylene X <5.3 NONE D 1 UG/L - (208-96-8) 3B. Anthracene X <5.3 NONE D 1 UG/L - (120-12-7) 4B. Benzidine. X <52 6 NONE D 1 UG/L - (92.87-5) . 5B. Benzo (a) Anthracene X <5.3 NONE D 1 UG/L - (5655-3) 6B. Benzo (a) X <5.3 NONE D 1 UG/L - Pyrene (50-32-8) 7B.3,4-Benzo- fluoranthene X <5.3 NONE D 1 UG/L - (205-99-2) 8B. Benzo (ghi) X <5.3 NONE D 1 UG/L - Perylene (191-24-2) 9B. Benzo (k) Fluoranthene X <5.3 NONE D 1 UG/L - (207-OB-9) 10B. Bis (2-(..hlorr} ethoxy) Methane X <10.5 NONE D 1 UG/L - (111-91-1) 11 B. Bis (2-C'hloro- eihy4 Ether X <5.3 NONE D 1 UG/L - (111-44-4) 128. Bis (2- (•1116nisopi pyq X <5.3 NONE D 1 UG/L - Ether (102-80-1) 138. Bis (2-1ithpl- hexy4 Phthalate X <5.3 NONE D 1 UG/L - (117-81-7) 148.4-Bromophenyl Phenyl Ether X <5.3 NONE D 1 UG/L - (10155-3) 158. Butyl Benzyl X <5.3 NONE D 1 UG/L - Phthalate (85-68-7) 16B. 2-Chloro- naphthalene X <5.3 NONE D 1 UG/L - (91-58-7) 178.4-Chloro- phenyl Phenyl Ether X <5.3 NONE D 1 UG/L - (7005-72-3) 188. Chrysene X <5.3 NONE D 1 UG/L - (218-01-9) 198. Dibenzo (a,h) Anthracene X <5.3 NONE D 1 UG/L - (53-70-3) 20B.1,2-Dichloro- X <5.0 NONE D 1 UG/L - benzene(95-50-1) 218.1,3-DI-chloro- X <5.0 NONE D 1 UG/L - benzene(541-73-1) EPA Form 3510-2C (8-90) PAGE V-6 CONTINUED FROM PAGE V-6 4. UNITS 5. INTAKE (npiionaQ 2. MARK "X" 3. EFFLUENT 1. POLLUTANT b. MAXIMUM 30 DAY VALUE c. LONG TERM AVRG. a. LONG TERM AVERAGE VALUE AND a. b. e. a. MAXIMUM DAILY VALUE (ifavailable) . VALUE (ifavailable) d. NO. OF a. CONCEN- b. NO. OF (1) CONCENTRATION (2) MASS (1) CONCENTRATION (2) MASS (1) CONCENTRATION (2) MASS CONCENTRATION (2) MASS CAS NUMBER (ifarailable) TESTING REQUIRED BELIEVED PRESENT BELIEVED ABSENT ANALYSES TRATION b. MASS ANALYSES GC/MS FRACTION - BASEINEUTRAL COMPOUNDS (conrinucco 22B.1,4-Dichloro- <5.0 NONE D 1 UG/L - benzene(106A6-7) 23B.3,3-Dichloro- <5.3 NONE D 1 UG/L - benzidine (91-94-1) 24B. Diethyl X <5 NONE D 1 UG/L - Phthalate (84-66-2) .3 25B. Dimethyl 1 UG/L - Phthalate <5.3 NONE D (131 -11-3) 26B. Di-N-Butyl Phthalate (84-74-2) <5.3 NONE D 1 UG/L - 27B.2,4-Dinitro- <5.3 NONE D 1 UG/L - toluene (121-14-2) 28B. 2,6-Din . itro- X <5.3 NONE D 1 UG/L - toluene (606-20-2) 29B. Di-N-Octyl <5.3 NONE D 1 UG/L - Phthalate (117-84-0) 30B. 1,2-Diphenyl- hydrazine (as Azo- X <5.3 NONE D 1 UG/L - I benzene) (122-66-7) 31B. Fluoranthene <5.3 NONE D. 1 UG/L - (20644-0) 32B. Fluorene u <5.3 NONE D 1 UG/L - (86-73-7) , ` 33B. Hexachloro- <5.3 NONE D 1 UG/L - benzene (118-74-1) j 34B. Hexachloro- <5.3 NONE D 1 UG/L - butadiene (87-68-3) " i / ` 35B. Hexachloro- ` , 1 UG/L ' clopentadiene X <10.5 NONE D (77-47-4) , ` 36B Hexachloro- <5 . 3 NONE D 1 UG/L - ethane (67-72-1) deno (I,Z3- 2,3-ad) Pyrene ' X <5.3 NONE D 1 UG/L - (193-39-5) j 38B.Isophorone u <10.5 NONE D 1 UG/L - (78-59-1) 39B. Naphthalene <5 .3. NONE D 1 UG/L - (91-20-3) . 40B. Nitrobenzene X "S. 3 NONE D 1 UG/L - (98-95-3) 41B. N-Nitro- sodimethylamine <5.3 NONE D 1 UG/L - (62-75-9) 42B. N-Nitrosodi- N-Propylamine X <5.3 NONE D 1 UG/L - EPA Form 3510-2C (8-90) PAGE V-7 2. MARK "X" 3. EFFLUENT 4. UNITS 5. INTAKE (oprlonA 1. POLLUTANT b. MAXIMUM 30 DAY VALUE c. LONG TERM AVRG, a. LONG TERM AND =TES�INGBELlb�VED c.a. MAXIMUM DAILY VALUE Qfuvailable) VALUE (ijavailable) d. NO. OF a. CONCEN- AVERAGE VALUECAS b. NO. OFr CONCENTRATION (2) MASS CONCENTRATION (2) MASS CONCENTRATION (2) MASS CONCENTRATION (2) MASS NUMBER r:i availahle) NT BELIEVED ABSENT ANALYSES TRATION b. MASS ANALYSES GC/MS FRACTION — BASE/NEUTRAL COMPOUNDS (continued) 43B. N-Nitro- sodiphenylamine X <10.5 NONE D 1 UG/L - (86-30-6) threne X <5.3 NONE D 1 UG/L - (85-44B1-8)Phe (85-01-8) 45B. Pyrene (129-00-0) X <5 .3 NONE D 1 UG/L - 468. 1,2,4-Td- chlorobenzene X <5.3 NONE D 1 UG/L - (120-82-1) GC/MS FRACTION —PESTICIDES 1P.Aldrin (309-00-2) X <0.050 NONE D 1 UG/L - 2P.a-BHC X <0.050 NONE D 1 UG/L - (319-84-6) 8 HC (319- (319-85-7) X <0.050 NONE D 1 UG/L - 4P.--BHC X <0.050 NONE D 1 UG/L - (58-89-9) 5P.8-BHC X <0.050 NONE D 1 UG/L - (319-86-8) 6P.Chlordane <0.50 NONE D 1 UG/L - (57-74-9) 7P.4,4'-DDT X <0.050 NONE D 1 UG/L - (50-29-3) 8P.4,4'-DDE X <0.050 NONE D 1 UG/L - (72-55-9) 9P.4,4'-DDD <0.050 NONE D 1 UG/L - (72-54-8) 10P. Dieldrin (60-57-1) <0 . 050 NONE D 1 UG/L - 11P.a-Enosutfan <0.050 NONE D 1 UG/L - (115-29-7) 12P.p-Endosulfan• (115-29-7) u <0.050 NONE D 1 UG/L - 13P. Endosulfan Sulfate <0.050 NONE D 1 UG/L - (1031-07-8) 14P.Endrin X <0.050 NONE D 1 UG/L - (72-20-8) 15 n Aldehyde <0.050 NONE D 1 UG/L - (7421-93-4) Heptachlor X <0. 050 NONE D 1 UG/L - (76- (76�48) EPA Form 3510-2C (8-90) I - i I PAGE V-8 CONTINUE ON PAGE V-9 i i CONTINUED FRO 1.POLLUTANT AND CAS NUMBER (ifurailuble) GC/MS FRACTIOt 17P. Heptachlor 18P. PCB-1242 (53469-21-9) 19P. PCB-1254 (11097-69-1) 20P. PCB-1221 (1110426-2) i 21P. PCB-1232 i (11141-16-5) 22P. PCB-1248 (12672-29-6) I 23P. PCB-1260 (11096-82-5) 24P. PCB-1016 (12674-11-2) 25P.Toxaphene (8001-35-2) EPA I.D. NUMBER (c(;pyJran Item I nfl brm l) OUTFALL NUMBER NCD 986228013 .001 A PAGE V-e "X" 3. EFFLUENT 4. UNITS 5. INTAKE (uplianul) 2. MARK b. MAXIMUM 30 DAY VALUE c. LONG TERM AVRG. a. LONG TERM AVERAGE VALUE a. MAXIMUM DAILY VALUE (ifavailuble) VALUE (iJ'uvuilnble) d. NO. OF a. CONCEN- b. NO. OF TESTING BELIEVED BELIEVED REQUIRED PRESENT ABSENT CONCENTRATION (2) MASS CONCENTRATION (2) MASS CONCENTRATION (2) MASS ANALYSES TRATION b. MASS CONCENTRATION (2) MA5S ANALYSES - PESTICIDES (eanlinaed) X<0.050- NONE D 1 UG/L - X<1.0 NONE D 1 UG/L - X<1.0 NONE D 1 UG/L - X<1.0 NONE D 1 UG/L - X<1.0 NONE D 1 UG/L - X<1.0 NONE D 1 UG/L - X <1.0 NONE D 1 UG/L - X <1.0 NONE D. 1 UG/L - X<0.50 NONE D 1 UG/L - I EPA Form 3510-2C (8-90) PAGE V-9 TREVCO 2020 Howard Gap Road Hendersonville, NC 28792 (828)696-8971 January 30, 2008 Mr. Charles H. Weaver NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Grover Industries WWTP NPDES#NC0004391 Mr. Weaver: The attached Permit Renewal is missing a result for Sulfite as SO3 ( CAS # 14265-45-3). Pace Analytical informs us that sulfite has a short hold time and must .be analyzed in the field. They do not offer a sulfite test. Sulfite is also not on the list of parameters that the field lab at Trevco can perform. We can not find a lab that can test for sulfite in the field. Please let us know how to proceed. Sincerely, Trevor C. McMinn ORC /JGliG111RL1G ♦1RLGl 1'1V1t Grover Industries, Inc. Tryon Plant Lynn, Polk Country, NC January 2008 CADocuments and Settings\gary\My Documents\Wastewaterschematic.doc GROVER INDUSTRIES, INC. TRYON DIVISION NATURAL AND DYED YARNS January 31, 2008 Mrs. Dina Sprinkle NC DENR/DWQ/Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 SUBJECT: Sludge Management Plan NPDES Permit NC0004391 Grover Industries Tryon Plant WWTP Polk County Dear Mrs. Sprinkle: This facility has no sludge management plan per se. We decant the wasted sludge and transport the residue. to the City of Brevard Municipal Waste Water Treatment Plant (see attached letter). Sincerely, Gary L. Semmel General Manager GLS/jac . . Attachments P.O. BOX 350 • LYNN;. NORTH CAROLINA 28750 • TELEPHONE (828) 859-9125 • FAX (828) 859`5086, — "i IT ur uKt'6'AKU WWI F' F'�1c rti City of Brevard N0J?TH CAR U� ' Utilities Department Donald G. Byers - DIRECTOR �wi o June 8, 1998 Gary Semel ,Plant Manager Grover industries Lynn, NC Re: City OfBrevard Wastewater Treatment Facility Sludge AcceptanCe Mr. Semel: The City of Brevard Wastewater Treatment Facility will continue to accept waste sludge from Grover Industries, Gross pumping Com sludge as in the past. Ptevious' sludge analysis has shown h thisnsludgtinue a is nQ � h� to this facility. If you should have any questions, please call me at 883-8461, Si ely Donald G. Byers City of Brevard Utilities Director 161 MIJ.- ' An�uati, ,ti'nrtlt i,ur;,A�c� �371i 79,i-flB,i•8461 Fur 704.881-6280 PO4/tam NCDENR North Carolina Departmeftof Environment.and Natural Resources Division of Water Quality Michael F. Easley, Governor November 21, 2007 O. John Harry Grover_ Industries, Inc. P.O. Box 79 Grover, NC 28073-0079 William G. Ross, Jr., Secretary Coleen H. Sullins, Director Subject: Renewal Notice NPDES Permit NC0004391 Tryon Plant WWTP Polk County Dear Permittee: Your NPDES permit expires on July 31, 2008. Federal (40 CFR 122.41) and North Carolina (15A NCAC 2H.0105(e)) regulations require that. permit renewal applications must be filed at least 180 days prior to expiration of the current permit. If you have already mailed your renewal application, you may disregard this notice. To satisfy this requirement, your renewal package must be sent to the Division postmarked no later than February 2, 2008. Failure to request renewal by this date may result in a civil assessment of at least $500.00. Larger penalties may be assessed depending upon the delinquency of the request. if any wastewater discharge will occur after July 31, 2008, the current permit must be renewed. Discharge of wastewater without a valid permit would violate North Carolina General Statute 143-215.1; unpermitted discharges of wastewater may be assessed civil penalties of up to $25,000 per day. If all wastewater discharge has ceased at your facility and you wish to rescind this permit, contact me at the telephone number or address listed below. Use the enclosed checklist to complete your renewal package. The checklist identifies the items you must submit with the permit renewal application. If you have any questions, please contact me at the telephone number or e-mail address listed' below. Sincerely, ' rsaaa�.:.w.v:a+4:,:bs44>ia,+elhila:/• )a.'..,i{ Charles H. Weaver, Jr. KTTITI'SCt_T 57' cc: Central Files - ! she 'i i e Re : onal Office, Surface Water Protectio i NOV 2 8 2007 14PDES File _ ? WATER QUALITY SECTION 1617 Mail Service Center, Raleigh, North Carolina 27699 1617 ASHEVILLE REGIONAL OF I 512 North Salisbury Street, Raleigh, North Carolina 27604 Nc Phone: 919 733-5083; extension 511 / FAX 919 733-0719 / charles.weaver@ ncmai = aT011 An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper NPDES PERMIT NC0004391 TRYON PLANT WWTP POLK COUNTY The following items are REQUIRED for all renewal packages: O A cover letter requesting renewal of the permit and documenting any changes at the, facility since issuance of the last permit. Submit one signed original and two copies. o The completed application form (copy attached), signed by the permittee or an Authorized Representative. Submit one signed original and two copies. O If an Authorized Representative (such as a consulting .engineer or environmental consultant) prepares -the renewal package, written documentation must be provided showing the authority delegated to any such Authorized Representative (see Part II.B.11.b of the existing NPDES permit). O A narrative description of the sludge management plan for the facility. Describe how sludge (or other solids) generated during wastewater treatment are handled and disposed. If your facility has no such plan (or the permitted facility does not generate any solids), explain this in writing. Submit one signed original and two copies. The followinv items must be submitted by anv Municipal or Industrial facilities discharp-inLy process wastewater: Industrial facilities classified as Primary Industries (see Appendices A-D to Title 40 of the Code of Federal Regulations, Part 122) and ALL Municipal facilities with a permitted flow >_ 1.0 MGD must submit a Priority Pollutant Analysis (PPA) in accordance with 40 CFR Part 122.21. The above requirement does NOT apply to privately owned facilities treating 100% domestic wastewater, or facilities which discharge non process wastewater (cooling water, filter backwash, etc.) PLEASE NOTE: Due to a change in fees effective January 1, 1999, there is no renewal fee required with your application package. ,Send the completed renewal package to: Mrs. Dina Sprinkle NC DENR / DWQ / Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 �QF WATF�Q _O G CO Y Mr. Gary L. Semmel Grover Industries, Inc. Post Office Box 350 Lynn, North Carolina Dear Mr. Semmel: j Michael F. Easley, Governor State of North Carolina William G. Ross, Jr., Secretary Department of Environment and Natural Resources Alan W. Klimek, P.E., Director a i June 30, 2004 Em U LLM INI JUL 19 2004 28750 WATER QUALITY SECTION Subject: Issuance of NPDES P1 rm1fV9YQ 0J939KGIONAL OFFIC Tryon Plant Polk County The Division of Water Quality (the Division) hereby issues this final permit for the subject facility. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994, or as subsequently amended. Correction to the Draft Permit. Thank you for your comments on the draft permit, received May 20, 2004. Please note that lead monitoring and limits appearing in the draft have been removed from this permit final based on the revised Discharge Monitoring Reports you provided. For this renewal, the Division considered applicable technology -based federal regulations and North Carolina water quality stream standards and criteria (see permitting Fact Sheet). The Division acknowledges Grover's abandonment of Outfall 002 and your request to remove this outfall from the permit. The Division further understands that there were no significant changes in the treatment system or processes during this last permit cycle except for adjustments to production. Accordingly, appropriate permit limits have been recalculated for this draft based on recent production data [see permit Effluent Limitations and Monitoring Requirements, A.(L)]. Changes from the previous permit are summarized below: • Outfall 002 — Provisions for Outfall 002 have been deleted from the permit • Limits Revised — BOD5, COD, TSS, Sulfide, Phenols, and Total Chromium (limits have been revised for Outfall 001 based on production) • Cyanide and Lead — Added Daily Max limit — increase monitoring to 2/Monthly based on RPA. • Chloride and Cadmium — Discontinued monitoring If any parts, measurement frequencies, or sampling requirements contained in this permit are unacceptable, you have the right to an adjudicatory hearing upon written request within thirty (30) days after receiving this letter. Your request must be in the form of a written petition conforming to Chapter 150B of the North Carolina General Statutes, and must be filed with the office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714. Unless such a demand is made, this permit shall be final and binding. This permit is not transferable except after notifying the Division of Water Quality. The Division may require modification, or revocation and re -issuance of this permit. Please notice that this permit does not affect your legal obligation to obtain other permits required by the Division of Water Quality, the Division of Land Resources, the Coastal Area Management Act, or other federal or local governments. If you have questions, or if we can be of further service, please contact Joe Corporon at [Joe.Corporon@ncmail.net] or call (919) 733-5083, extension 597. Respectfully, ORIGINAL SIGNED BY Al n AKNliA. WILSON cc: Central Files flshevgional Office wWaCer.Q Section., NPDES Unit Aquatic Toxicolo.2y Unit EPA Reeion IV ©GUA NCDENR North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-5083 Customer Service 1 800 623-7748 Permit NC0004391 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM (NPDES) In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Grover Industries, Inc. is hereby authorized to discharge wastewater from a facility located at the Grover Industries Wastewater Treatment Plant Highway 108 east of Tryon Polk County to receiving waters designated as the North Pacolet River within the Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, H, III, and IV hereof. This permit shall become effective August 1, 2004. This permit and authorization to discharge shall expire at midnight on July 31, 2008. Signed this day June 17, 2004. ORIGINAL SIGNED By SUSAN A. WILSOM Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit NC0004391 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked, and as of this issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions described herein. Grover Industries, Inc. is hereby authorized to: 1. Continue operating an existing 0.450 MGD industrial wastewater treatment facility consisting of • Aerated influent equalization basin, • Dual extended aeration basins, • Secondary clarifier, • Chlorination facility, and • Recording flow meter This facility is located at the Grover Industries Tryon Plant, off Highway 108 east of Tryon in Polk County. 2. Continue discharging from said treatment facility through Outfall 001 at location specified on the attached map into the North Pacolet River, currently a Class C waterbody within the Broad River Basin. Grover Industries, Inc. Tryon Plant State Grid/Quad: G 10 NW / Landnm-i, NC Sub -Basin: 03-08-06 Bppghdng SticauL North Pacolet River StremnCbss: C Drainage Bashi: Broad Rive r- Basin Permitted Flow: 0.450 MGD Facility Location not to scale North] I NPDES Pen -nit No. NC00043 91 Polk County Permit NC0004391 A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on August 1, 2004 and lasting until expiration, the Permittee is authorized to discharge from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Average Daily Maximum Measurement Frequency, Sample ` ', -Type Sample Locationl Flow 0.450 MGD Continuous Recording Influent or Effluent BOD, 5 day, 20°C 42 pounds/day 83 pounds/day Weekly Composite Effluent COD 517 pounds/day 1033 pounds/day Weekly Composite Effluent Total Suspended Solids 106 pounds/day 212 pounds/day Weekly Composite Effluent Total Residual Chlorine 2 28 µg/L Weekly Grab. Effluent pH3 Weekly Grab Effluent Temperature (oC) Weekly Grab Effluent Cyanide 22 µg/L 2/Month Grab Effluent Sulfide 1.5 pounds/day 2.9 pounds/day 2/Month Grab Effluent Total Phenols 0.73 pounds/day 1.5 pounds/day 2/Month Grab Effluent Total Chromium 0.73 pounds/day 1.5 pounds/day 2/Month Composite Effluent Total Copper Monthly Composite Effluent Total Zinc Monthly Composite Effluent Chronic Toxicity Quarterly Composite Effluent Conductivity Weekly Grab U, D Temperature (oC) Weekly Grab U, D Dissolved Oxygen Weekly Grab U, D Footnotes: 1 U: at least 50 feet upstream from the outfall. D: at least 100 feet downstream from the outfall. 2 Total Residual chlorine (TRC) — limit and monitoring requirements apply only if chlorine is used by the facility. 3 pH shall not fall below 6.0 nor exceed 9.0 standard units. 4 Cyanide — Due to discrepancies in the Practical Quantitation level (PQL), the Division shall consider cyanide detected below 10 µg/L to be "zero" for permit compliance purposes. Therefore the Permittee should report these levels as "<10 I.tg/L„ 5 Chronic Toxicity (Ceriodaphnia), 24 hour, P/F at 6%; collect samples in February, May, August, and November [See Special Condition A. (2)]. Toxicity testing shall coincide with metals and cyanide sampling. Units: MGD = million gallons per day lbs/day = pounds per day BOD = biochemical oxygen demand mg/L = milligrams per liter ml = milliliter ltg/L = micrograms per liter Discharge shall contain no floating solids or foam visible in other than trace amounts. Permit NC0004391 SUPPLEMENT TO EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SPECIAL CONDITIONS A. (2.) CHRONIC TOXICITY PERMIT LIMIT (Quarterly) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 6%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of February, May, August, and November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure, performed as the first test of any single quarter, results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months, as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further'statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences Branch 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should ,the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. NPDES Permit Requirements Page 1 of 16 PART II STANDARD CONDITIONS FOR NPDES PERMITS Section A. Definitions 2/Month Samples are collected twice per month with at least ten calendar days between sampling events. 3/Week Samples are collected three times per week on three separate calendar days. Act or "the Act" The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended, 33 USC 1251, et. seq. Annual Average The arithmetic mean of all "dailydischarges" of a pollutant measured during the calendar year. In the case of fecal coliform, the geometric mean of such discharges. Arithmetic Mean The summation of the individual values divided by the number of individual values. Bypass. The known diversion of waste streams from any portion of a treatment facility including the collection system, which is not a designed or established or operating mode for the facility. Calendar Dav The period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. Calendar Quarter One of the following distinct periods: January through March, April through June, July through September, and October through December. Composite Sample A sample collected over a 24-hour period by continuous sampling or, combining grab samples of at least 100 ml in such a manner as to result in a total sample representative of the wastewater discharge during the sample period. The Director may designate the most appropriate method (specific number and size of aliquots necessary, the time interval between grab samples, etc.) on a case -by -case basis. Samples may be collected manually or automatically. Composite samples may be obtained by the following methods: (1) Continuous: a single, continuous sample collected over a 24-hour period proportional to the rate of flow. (2) Constant time/variable volume: a series of grab samples collected at equal time intervals over a 24 hour period of discharge and combined proportional to the rate of flow measured at the time of individual sample collection, or (3) Variable time/constant volume: a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined by use of a flow recorder and totalizer, and the preset gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at the treatment system, or (4) Constant time/constant volume: a series of grab samples of equal volume collected over a 24-hour period at a constant time interval. This method may only be used in situations where effluent flow rates vary less than 15 percent. The grab samples shall be taken at intervals of no greater than 20 minutes apart during any 24-hour period and must be of equal size and of no less than 100 milliliters. Use of this method requires prior approval by the Director. Version 6/20/2003 .y NPDES Permit Requirements Page 2 of 16 In accordance with (4) above, influent grab samples shall not be collected more than once per hour. Effluent grab samples shall not be collected more than once per hour except at wastewater treatment systems having a detention time of greater than 24 hours. In such cases, effluent grab samples may be collected at intervals evenly spaced over the 24-hour period that are equal in number of hours to the detention time of the system in number of days. However, the interval between effluent grab samples may not exceed six hours nor the number of samples less than four during a 24-hour sampling period. Continuous flow measurement Flow monitoring that occurs without interruption throughout the operating hours of the facility. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. Daily Discharge The discharge of a pollutant measured during a calendar day or any 24-hour period that reasonably represents the calendar day for purposes of sampling. For pollutants measured in units of mass, the "daily discharge" is calculated as the total mass of the pollutant discharged over the day. The "daily discharge" concentration comprises the mean concentration for a 24-hour sampling period as either a composite sample concentration or the arithmetic mean of all grab samples collected during that period. (40 CFR 122.3) Daily Maximum The highest "daily discharge" during the calendar month. Daily Sampling Parameters requiring daily sampling shall be sampled 5 out of every 7 days per week unless otherwise specified in the permit. The Division expects that sampling shall be conducted on weekdays except where holidays or other disruptions of normal operations prevent weekday sampling. If sampling is required for all seven days of the week for any permit parameter(s), that requirement will be so noted on the Effluent Limitations and Monitoring Page(s). DWQ or "the Division" The Division of Water Quality, Department of Environment and Natural Resources. EMC The North Carolina Environmental Management Commission. Facility Closure The cessation of wastewater treatment at a permitted facility, or the cessation of all activities that require coverage under the NPDES. Completion of facility closure will allow this permit to be rescinded. Geometric Mean The Nth root of the product of the individual values where N = the number of individual values. For purposes of calculating the geometric mean, values of "0" (or "< [detection level]") shall be considered = 1. Grab Sample Individual samples of at least 100 ml collected over a period of time not exceeding 15 minutes. Grab samples can be collected manually. Grab samples must be representative of the discharge (or the receiving stream, for instream samples). Hazardous Substance Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. Instantaneous flow measurement A measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. Version 6/20/2003 NPDES Permit Requirements Page 3 of 16 Monthly Average (concentration limit) The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar month.' In the case of fecal coliform, the geometric mean of such discharges. Permit Issuing Authority The Director of the Division of Water Quality. Quarterly Average (concentration limit, The average of all samples taken over a calendar quarter. Severe property damage Substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage excludes economic loss caused by delays in production. Toxic Pollutant: Any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. U set An incident beyond the reasonable control of the Permittee causing unintentional and temporary noncompliance with permit effluent limitations and/or monitoring requirements. An .upset does not include noncompliance caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. Weekly Average (concentration limitl The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar week. In the case of fecal coliform, the geometric mean of such discharges. Section B. General Conditions 1. Duty to Com,.ply The Permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application [40 CFR 122.41]. a. The Permittee shall comply with effluent standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d) of the Clean Water Act within the time provided in the regulations that establish these standards or prohibitions or standards for sewage sludge use or disposal, even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates section 301, 302, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any such sections in a permit issued under section 402, or any requirement imposed in a pretreatment program approved under sections 402(a)(3) or 402(b)(8) of the Act, is subject to a civil penalty not to exceed $25,000 per day for each violation. [40 CFR 122.41 (a) (2)] c. The Clean Water Act provides that any person who negligently violates sections 301, 302, 306, 307, 308, 318, or 405 of the Act, or any condition or limitation implementing any of such sections in a permit issued under section 402 of the Act, or any requirement imposed in a pretreatment program approved under section 402(a)(3) or 402(b)(8) of the Act, is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment of not more than 1 year, or both. In the case of a second or subsequent conviction for a negligent violation, a person shall be subject to criminal penalties of not more than $50,000 per day of violation, or by imprisonment of not more than 2 years, or both. [40 CFR 122.41 (a) (2)] Version 612012003 NPDES Permit Requirements Page 4 of 16 d. Any person who knosvin�, violates such sections, or such conditions or limitations is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. In the case of a second or subsequent conviction for a knowing violation, a person shall be subject to criminal penalties of not more than $100,000 per day of violation, or imprisonment of not more than 6 years, or both. [40 CFR 122.41 (a) (2)] e. Any person who knowingly violates section 301, 302, 303, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act, and who knows at that time that he thereby places another person in imminent danger of death or serious bodily injury, shall, upon conviction, be subject to a fine of not more than $250,000 or imprisonment of not more than 15 years, or both. In the case of a second or subsequent conviction for a knowing endangerment violation, a person shall be subject to a fine of not more than $500,000 or by imprisonment of not more than 30 years, or both. An organization, as defined in section 309(c)(3)(B)(iii) of the CWA, shall, upon conviction of violating the imminent danger provision, be subject to a fine of not more than $1,000,000 and can be fined up to $2,000,000 for second or subsequent convictions. [40 CFR 122.41 (a) (2)] f. Under state law, a civil penalty of not more than $25,000 per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [North Carolina General Statutes § 143-215.6A] g. Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302, 306, 307, 308, 318 or 405 of this Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of this Act. Administrative penalties for Class I violations are not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $25,000. Penalties for Class II violations are not to exceed $10,000 per day for each day during which the violation continues, with the maximum amount of any Class II penalty not to exceed $125,000. [40 CFR 122.41 (a) (3)] 2. Duty to Mitigate The Permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in violation of this permit which has a reasonable likelihood of adversely affecting human health or the environment [40 CFR 122.41 (d)]. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II. C. 4), "Upsets" (Part II. C. 5) and "Power Failures" (Part II. C. 7), nothing in this permit shall be construed to relieve the Permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the Permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 4. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the Permittee from any responsibilities, liabilities, or penalties to which the Permittee is or may be subject to under NCGS 143- 215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the Permittee is responsible for consequential damages, such as fish kills, even though the responsibility' for effective compliance may be temporarily suspended. 5. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations [40 CFR 122.41 (g)]. 6. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. Version 6/20/2003 ( 1 l NPDES Permit Requirements Page 5 of 16 7. Severability The provisions of this permit are severable. If any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby [NCGS 150B-23]. 8. Duty to Provide Information The Permittee shall fihrnish to the Permit Issuing Authority, within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The Permittee shall also fin-nish to the Permit Issuing Authority upon request, copies of records required by this permit [40 CFR 122.41 (h)]. 9. Duty to Reapply If the Permittee wishes to continue an activity regulated by this permit after the expiration date of this permit, the Permittee must apply for and obtain a new permit [40 CFR 122.41 (b)]. 10. Expiration of Permit The Permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the Permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any Permittee that has not requested renewal at least 180 days prior to expiration, or any Permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject the Permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq. 11. Signatory Requirements All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified [40 CFR 122.41 (k)]. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing, production, or operating facilities, provided, the manager is authorized to make management decisions which govern the operation of the regulated facility including having the explicit or implicit duty of making major capital investment recommendations, and initiating and directing other comprehensive measures to assure long term environmental compliance with environmental laws and regulations; the manager can ensure that the necessary systems are established or actions taken to gather complete and accurate information for permit application requirements; and where authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures . (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official [40 CFR 122.22]. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described in paragraph a. above or by a duly authorized representative'of that person. A person is a duly authorized representative only if 1. The authorization is made in writing by a person described above; 2. The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overallresponsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and 3. The written authorization is submitted to the Permit Issuing Authority [40 CFR 122.22] Version 6/20/2003 \ NPDIJS Per Requirements Page G of 16 c. Changes to authorization: If an authorization under paragraph (b) of this section is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, a new authorization satisfying the requirements of paragraph (b) of this section must be submitted to the Director prior to or together with any reports, information, or applications to be signed by an authorized representative [40 CFR 122.22] d. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the following certification [40 CFR 122.22]: "1 certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 12. Permit Actions This permit may be modified, revoked and reissued, or terminated for cause. The filing of a request by the Permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does not stay any permit condition [40 CFR 122.41 (% 13. Permit Modification. Revocation and Reissuance. or Termination The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit, revoking and reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. 14. Annual Administering and Compliance Monitoring Fee Requirements The Permittee must pay the annual administering and compliance monitoring fee within thirty days after being billed by the Division: Failure to pay the fee in a timely manner in accordance with 15A NCAC 2H.0105 (b) (4) may cause this Division to initiate action to revoke the permit. Section C. Operation and Maintenance of Pollution Controls Certified Operator Upon classification of the permitted facility by the Certification Commission, the Permittee shall employ a certified water pollution control treatment system operator in responsible charge (ORC) of the water pollution control treatment system. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the water pollution control treatment system by the Certification Commission. The Permittee must also employ one or more certified Back-up ORCs who possess a currently valid certificate of the type of the system. Back-up ORCs must possess a grade equal to (or no more than one grade less than) the grade of the system [15A NCAC 8G.0201]. The ORC of each Class I facility must: ➢ Visit the facility at least weekly ➢ Comply with all other conditions of 15A NCAC 8G.0204. The ORC of each Class II, III and IV facility must: ➢ Visit the facility at least daily, excluding weekends and holidays ➢ Properly manage and document daily operation and maintenance of the facility ➢ Comply with all other conditions of 15A NCAC 8G.0204. Once the facility is classified, the Permittee shall submit a letter to the Certification Commission designating the operator in responsible charge: a. Within 60 calendar days prior to wastewater being introduced into a new system Version 6/20/2003 (! NPDES Permit Requirements Page 7 of 16 b. Within 120 calendar days of: ➢ Receiving notification of a change in the classification of the system requiring the designation of a new ORC and back-up ORC ➢ A vacancy in the position of ORC or back-up ORC. 2. Proper Operation and Maintenance The Permittee shall at all times provide the operation and maintenance resources necessary to operate the existing facilities at optimum efficiency. The Permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the Permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the Permittee to install and operate backup or auxiliary facilities only when necessary to achieve compliance with the conditions of the permit [40 CFR 122.41 (e)]. 3. Need to Halt or Reduce not a Defense It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit [40 CFR 122.41 (c)] 4. Bypassing of Treatment Facilities a. Bypass not exceeding limitations [40 CFR 122.41 (m) (2)] The Permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the provisions of Paragraphs b. and c. of this section. b. Notice [40 CFR 122.41 (m) (3)] (1) Anticipated bypass. If die Permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and effect of the bypass. (2) Unanticipated bypass. The Permittee shall submit notice of an unanticipated bypass as required in Part II. E. 6. (24-hour notice). c. Prohibition of Bypass (1) Bypass from the treatment facility is prohibited and the Permit Issuing Authority may take enforcement action against a Permittee for bypass, unless: (A) Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; (B) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and (C) The Permittee submitted notices as required under Paragraph b. of this section. (2) Bypass from the collection system is prohibited and the Permit Issuing Authority may take enforcement action against a Permittee for a bypass as provided in any current or future system -wide collection system permit associated with the treatment facility. (3) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse effects, if the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph c. (1) of this section. 5. upsets a. Effect of an upset [40 CFR 122.41 (n) (2)]: An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the requirements of paragraph b. of this condition are met. No determination made during administrative review of claims that Version 6/20/2003 NPDES Permit Requirements Page 8 of 16 noncompliance was caused by upset, and before an action for noncompliance, is final administrative action subject to judicial review. b. Conditions necessary for a demonstration of upset: A Permittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or other relevant evidence that: (1) An upset occurred and that the Permittee can identify the cause(s) of the upset; (2) The Permittee facility was at the time being properly operated; and (3) The Permittee submitted notice of the upset as required in Part II. E. 6. (b) (B) of this permit. (4) The Permittee complied with any remedial measures required under Part II. B. 2. of this permit. d. Burden of proof [40 CFR 122.41 (n) (4)]: The Permittee seeking to establish the occurrence of an upset has the burden of proof in any enforcement proceeding. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. The Permittee shall comply with all existing Federal regulations governing the disposal of sewage sludge. Upon promulgation of 40 CFR Part 503, any permit issued by the Permit Issuing Authority for the utilization/disposal of sludge may be reopened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR 503. The Permittee shall comply with applicable 40 CFR 503 Standards for the Use and Disposal of Sewage Sludge (when promulgated) within the time provided in the regulation, even if the permit is not modified to incorporate the requirement. The Permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. 7. Power Failures The Permittee is responsible for maintaining adequate safeguards (as required by 15A NCAC 2H.0124 — Reliability) to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. Section D. Monitoring and Records Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority [40 CFR 122.41 (j)]. 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DlVIR) Form (MR 1, 1.1, 2, 3) or alternative forms approved by the Director, postmarked no later than the 28th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: NC DENR / Division of Water Quality / Water Quality Section ATTENTION: Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Version 612012003 NPDES Permit Requirements Page 9 of 16 Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than 10% from the true discharge rates throughout the range of expected discharge volumes. Flow measurement devices shall be accurately calibrated at a minimum of once per year and maintained to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device. The Director shall approve the flow measurement device and monitoring location prior to installation. Once -through condenser cooling water flow monitored by pump logs, or pump hour meters as specified in Part I of this peiYmit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations (published pursuant to NCGS 143-215.63 et. seq.), the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act (as Amended), and 40 CFR 136; or in the case of sludge use or disposal, approved under 40 CFR 136, unless otherwise specified in 40 CFR 503, unless other test procedures have been specified in this permit [40 CFR 122.41]. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level) approved method must be used. 5. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more than $20,000 per day of violation, or by imprisonment of not more than 4 years, or both [40 CFR 122.41]. 6. Records Retention Except for records of monitoring information required by this permit related to the Permittee's sewage sludge use and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40 CFR 503), the Permittee shall retain records of all monitoring information, including: ➢ all calibration and maintenance records ➢ all original strip chart recordings for continuous monitoring instrumentation ➢ copies of all reports required by this permit ➢ copies of all data used to complete the application for this permit These records or copies shall be maintained for a period of at least 3 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time [40 CFR 122.41]. 7. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the Permittee shall record the following information [40 CFR 122.41]: a. The date, exact place, and time of sampling or measurements; b. The individual(s) who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individual(s) who performed the analyses; Version 612012003 NPDES Permit Requirements Page 10 of 16 e. The analytical techniques or methods used; and f. The results of such analyses. 8. Inspection and Entry The Permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), upon the presentation of credentials and other documents as may be required by law, to; a. Enter upon the Permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this permit; and d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location [40 CFR 122.41 (i)]. Section E Reporting Requirements 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. Planned Changes The Permittee shall give notice to the Director as additions to the permitted facility [40 CFR 122.41 (1)]. soon as possible of any planned physical alterations or Notice is required only when: a. The alteration or addition to a permitted facility may meet one of the criteria for new sources at 40 CFR 122.29 (b); or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This notification applies to pollutants subject neither to effluent limitations in the permit, nor to notification requirements under 40 CFR 122.42 (a) 0). c. The alteration or addition results in a significant change in the Permittee's sludge use or disposal practices, and such alternation, addition or change may justify the application of permit conditions that are different from or absent in the existing permit, including notification of additional use or disposal sites not reported during the permit application process or not reported pursuant to an approved land application plan. 3. Anticipated Noncompliance The Permittee shall give advance notice to the Director of any planned changes to the permitted facility or other activities that might result in noncompliance with the permit [40 CFR 122.41 (1) (2)]. 4. Transfers This permit is not transferable to any person except after notice to the Director. The Director may require modification or revocation and reissuance of the permit to document die change of ownership. Any such action may incorporate other requirements as may be necessary under the Clean Water Act [40 CFR 122.410).(3)]. 5. Monitoring Reports Monitoring results shall be reported at the intervals specified elsewhere in this permit [40 CFR 122.41 (1) (4)]. a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See Part II. D. 2) or forms provided by the Director for reporting results of monitoring of sludge use or disposal practices. b. If the Permittee monitors any pollutant more frequently than required by this permit, the results of such monitoring shall be included in the calculation and reporting of the data submitted on the DMR. Version 6/20/2003 ! ( NPDES Permit Requirements Page 11 of 16 6. Twenty-four Hour Reporting a. The Permittee shall report to the Director or the appropriate Regional Office any noncompliance that potentially threatens public health or the environment. Any information shall be provided orally within 24 hours from the time the Permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the Permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its cause; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time it is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance [40 CFR 122.41 (1) (6)]. b. The Director may waive the written report on a case -by -case basis for reports under this section if the oral report has been received within 24 hours. c. Occurrences outside normal business hours may also be reported to the Division's Emergency Response personnel at (800) 662-7956, (800) 858-0368 or (919) 733-3300. 7. Other Noncompliance The Permittee shall report all instances of noncompliance not reported under Part II. E. 5 and 6. of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part II. E. 6. of this permit [40 CFR 122.41 (h) (7)]. 8. Other Information Where the Permittee becomes aware that it failed to submit any relevant facts in a permit application, or submitted incorrect information in a permit application or in any report to the Director, it shall promptly submit such facts or information [40 CFR 122.41 (1) (8)]. Noncompliance Notification The Permittee shall report by telephone to either die central office or the appropriate. regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters.without treatment of all or any portion of the influent to such station or facility. Persons reporting such occurrences by telephone shall also file a written report within 5 days following first knowledge of the occurrence. 10. Availability of Reports Except -for data determined to be confidential under NCGS 143-215.3 (a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1 (b)(2) or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of Version 612012003 NPDES Permit Requirements Page 12 of 16 not more than $25,000 per violation, or by imprisonment for not more than two year's per violation, or by both [40 CFR 122.41]. 12. Annual Performance Reports Permittees who own or operate facilities that collect or treat municipal or domestic waste shall provide an annual report to the Permit Issuing Authority and to the users/customers served by the Permittee (NCGS 143-215.1C). The report shall summarize the performance of the collection or treatment system, as well as the extent to which the facility was compliant with applicable Federal or State laws, regulations and rules pertaining to water quality. The report shall be provided no later than sixty days after the end of the calendar or fiscal year, depending upon which annual period is used for evaluation. PART III OTHER REQUIREMENTS Section A. Construction The Permittee shall not commence construction of wastewater treatment facilities, nor add to the plant's treatment capacity, nor change the treatment process(es) utilized at the treatment plant unless the Division has issued an Authorization to Construct (AtC) permit. Issuance of an AtC will not occur until Final Plans and Specifications for the proposed construction have been submitted by the Permittee and approved by the Division. Section B. Groundwater Monitoring The Permittee shall, upon written notice from the Director of the Division of Water Quality, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. Section C. Changes in Discharges of Toxic Substances The Permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe (40 CFR 122.42): a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels' (1) One hundred micrograms per liter (100 µg/L); (2) Two hundred micrograms per liter (200 jig/L) for acrolein and acrylonitrile; five hundred micrograms per liter (500 µg/L) for 2.4-dinitrophenol and for 2-methyl-4.6-dinitrophenol; and one milligram per liter 0 mg/L) for antimony; (3) Five times the maximum concentration value reported for that pollutant in the permit application. b. That any activity has occurred or will occur which would result in any discharge, on a non -routine or infrequent basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) Five hundred micrograms per liter (500 µg/L); (2) One milligram per liter (1 mg/L) for antimony; (3) Ten times the maximum concentration value reported for that pollutant in the permit application. Section D. Evaluation of Wastewater Discharge Alternatives The Permittee shall evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations or laws, the Permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and a plan of action within 60 days of notification by the Division. Section E. Facility Closure Requirements The Permittee must notify the Division at least 90 days prior to the closure of any wastewater treatment system covered by this permit. The Division may require specific measures during deactivation of the system to prevent Version 6/20/2003 NPDES Pernnit Requirements Page 13 of 16 adverse impacts to waters of the State. This permit cannot be rescinded while any activities requiring this permit continue at the permitted facility. PART IV SPECIAL CONDITIONS FOR MUNCIPAL FACILITIES Section A. Publicly Owned Treatment Works (POTWs) All POTWs must provide adequate notice to the Director of the following: 1. Any new introduction of pollutants into the POTW from an indirect discharger which would be subject to section 301 or 306 of CWA if it were directly discharging those pollutants; and 2. Any substantial change in the volume or character of pollutants being introduced by an indirect discharger as influent to that POTW at the time of issuance of the permit. 3. For purposes of this paragraph, adequate notice shall include information on (1) the quality and quantity of effluent introduced into the POTW, and (2) any anticipated impact of the change on the quantity or quality of effluent to be discharged from the POTW. Section B. Municipal Control of Pollutants from Industrial Users. 1. Effluent limitations are listed in Part I of this permit. Other pollutants attributable to inputs from industries using the municipal system may be present in the Permittee's discharge. At such time as sufficient information becomes available to establish limitations for such pollutants, this permit may be revised to specify effluent limitations for any or all of such other pollutants in accordance with best practicable technology or water quality standards. 2. Under no circumstances shall the Permittee allow introduction of the following wastes in the waste treatment system: a. Pollutants which create a fire or explosion hazard in the POTW, including, but not limited to, wastestreams with a closed cup flashpoint of less than 140 degrees Fahrenheit or 60 degrees Centigrade using the test methods specified in 40 CFR 261.21; b. Pollutants which will cause corrosive structural damage to the POTW, but in no case Discharges with pH lower than 5.0, unless the works is specifically designed to accommodate such Discharges; C. Solid or viscous pollutants in amounts which will cause obstruction to the flow in the POTW resulting in Interference; d. Any pollutant, including oxygen demanding pollutants (BOD, etc.) released in a Discharge at a flow rate and/or pollutant concentration which will cause Interference with the POTW; e. Heat in amounts which will inhibit biological activity in the POTW resulting in Interference, but in no case heat in such quantities that the temperature at the POTW Treatment Plant exceeds 40°C (104°F) unless the Division, upon request of the POTW, approves alternate temperature limits; f.. Petroleum oil, nonbiodegradable cutting oil, or products of mineral oil origin in amounts that will cause interference or pass through; g. Pollutants which result in the presence of toxic gases, vapors, or fumes within the POTW in a quantity that may cause acute worker health and safety problems; h. Any trucked or hauled pollutants, except at discharge points designated by the POTW. 3. With regard to the effluent requirements listed in Part I of this permit, it may be necessary for the Permittee to supplement the requirements of the Federal Pretreatment Standards (40 CFR, Part 403) to ensure compliance by the Permittee with all applicable effluent limitations. Such actions by the Permittee may be necessary regarding some or all of the industries discharging to the municipal system. 4. The Permittee shall require any industrial discharges sending influent to the permitted system to meet Federal Pretreatment Standards promulgated in response to Section 307(b) of the Act. Prior to accepting wastewater from any significant industrial user, the Permittee shall either develop and submit to the Version 6/20/2003 NPDES Permit Requirements Page 14 of 16 Division a Pretreatment Program for approval per 15A NCAC 2H .0907(a) or modify an existing Pretreatment Program per 15A NCAC 2H .0907(b). 5. This permit shall be modified, or alternatively, revoked and reissued, to incorporate or modify an approved POTW Pretreatment Program or to include a compliance schedule for the development of a POTW Pretreatment Program as required under Section 402(b)(8) of the Clean Water Act and implementing regulations or by the requirements of the approved State pretreatment program, as appropriate. Section C. Pretreatment Programs Under authority of sections 307(b) and (c) and 402(b)(8) of the Clean Water Act and implementing regulations 40 CFR Part 403, North Carolina General Statute 143-215.3 (14) and implementing regulations 15A NCAC 2H .0900, and in accordance with the approved pretreatment program, all provisions and regulations contained and referenced in the Pretreatment Program Submittal are an enforceable part of this permit. The Permittee shall operate its approved pretreatment program in accordance with Section 402(b)(8) of the Clean Water Act, the Federal Pretreatment Regulations 40 CFR Part 403, the State Pretreatment Regulations 15A NCAC 2H .0900, and the legal authorities, policies, procedures, and financial provisions contained in its pretreatment program submission and. Division approved modifications there of. Such operation shall include but is not limited to the implementation of the following conditions and requirements: 1. Sewer Use Ordinance (SUO) The Permittee shall maintain adequate legal authority to implement its approved pretreatment program. 2. Industrial Waste Survey OWS) The Permittee shall update its Industrial Waste Survey (IWS) to include all users of the sewer collection system at least once every five years. 3. Monitoring Plan The Permittee shall implement a Division approved Monitoring Plan for the collection of facility specific data to be used in a wastewater treatment plant Headworks Analysis (HWA) for the development of specific pretreatment local limits. Effluent data from the Plan shall be reported on the DMRs (as required by Part II, Section D, and Section E.5.). 4. Headworks Analysis HWA) and Local Limits The Permittee shall obtain Division approval of a Headworks Analysis (HWA) at least once every five years, and as required by the Division. Within 180 days of the effective date of this permit (or any subsequent permit modification) the Permittee shall submit to the Division a written technical evaluation of the need to revise local limits (i.e., an updated HWA or documentation of why one is not needed) [40 CFR 122.42]. The Permittee shall develop, in accordance with 40 CFR 403.5(c) and 15A NCAC 211.0909, specific Local Limits to implement the prohibitions listed in 40 CFR 403.5(a) and (b) and 15A NCAC 2H .0909. 5. Industrial User Pretreatment Permits (IUP) & Allocation Tables In accordance with NCGS 143-215.1, the Pernittee shall issue to all significant industrial users, permits for operation of pretreatment equipment and discharge to the Permittee's treatment works. These permits shall contain limitations, sampling protocols, reporting requirements, appropriate standard and special conditions, and compliance schedules as necessary for the installation of treatment and control technologies to assure that their wastewater discharge will meet all applicable pretreatment standards and requirements. The Permittee shall maintain a current Allocation Table (AT) which summarizes the results of the Headworks Analysis (HWA) and the limits from all Industrial User Pretreatment Permits (IUP). Permitted IUP loadings for each parameter cannot exceed the treatment capacity of the POTW as determined by the HWA. Version 612012003 NPDES Permit Requirements Page 15 of 16 6. Authorization to Construct (A to C) The Permittee shall ensure that an Authorization to Construct permit (AtC) is issued to all applicable industrial users for the construction or modification of any pretreatment facility. Prior to the issuance of an AtC, the proposed pretreatment facility and treatment process must be evaluated for its capacity to comply with all Industrial User Pretreatment Permit (IUP) limitations. 7. POTW Inspection & Monitoring of their SIUs The Permittee shall conduct inspection, surveillance, and monitoring activities as described in its Division approved pretreatment program in order to determine, independent of information supplied by industrial users, compliance with applicable pretreatment standards. The Permittee must: a. Inspect all Significant Industrial Users (SIUs) at least once per calendar pear; and b. Sample all Significant Industrial Users (SIUs) at least twice per calendar year for all permit - limited pollutants, once during the period from January 1 through June 30 and once during the period from July 1 through December 31, except for organic compounds which shall be sampled once per calendar year; SIU Self Monitoring and Reporting The Permittee shall require all industrial users to comply with the applicable monitoring and reporting requirements outlined in the Division approved pretreatment program, the industry's pretreatment permit, or in 15A NCAC 2H .0908. Enforcement Response Plan (ERP) The Permittee shall enforce and obtain appropriate remedies for violations of all pretreatment standards promulgated pursuant to section 307(b) and (c) of the Clean Water Act (40 CFR 405 et. seq.), prohibitive discharge standards as set forth in 40 CFR 403.5 and 15A NCAC 2H .0909, and specific local limitations. All enforcement actions shall be consistent with the Enforcement Response Plan (ERP) approved by the Division. 10. Pretreatment Annual Reports AR) The Permittee shall report to the Division in accordance with 15A NCAC 2H .0908. In lieu of submitting annual reports, Modified Pretreatment Programs developed under 15A NCAC 2H .0904 (b) may be required to meet with Division personnel periodically to discuss enforcement of pretreatment requirements and other pretreatment implementation issues. For all other active pretreatment programs, the Permittee shall submit two copies of a Pretreatment Annual Report (PAR) describing its pretreatment activities over the previous twelve months to the Division at the following address: NC DENR / DWQ / Pretreatment Unit 1617 Mail Service Center Raleigh, NC 27699-1617 These reports shall be submitted according to a schedule established by the Director and shall contain the following: a.) Narrative A brief discussion of reasons for, status of, and actions taken for all Significant Industrial Users (SIUs) in Significant Non -Compliance (SNC); b.) Pretreatment Program Summary (PPS) A pretreatment program summary (PPS) on specific forms approved by the Division; c.) Significant Non -Compliance Report (SNCR) The nature of the violations and the actions taken or proposed to correct the violations on specific forms approved by*the Division; d.) Industrial Data Summary Forms SF) Version 6/20/2003 NPDES Permit Requirements Page 16 of 16 e Monitoring data from samples collected b3 both the POTW and the Significant Industrial User (SIU). These, analytical results must be reported on Industrial Data Summary Forms (IDSF) or other specific format approved by the Division; e.) Other Information Copies of the POTW's allocation table, new or modified enforcement compliance schedules, public notice of SIUs in SNC, and any other information, upon request, which in the opinion of the Director is needed to determine compliance with the pretreatment implementation requirements of this permit; 11. Public Notice The Permittee shall publish annually a list of Significant Industrial Users (SIUs) that were in Significant Non -Compliance (SNC) as defined in the Permittee's Division approved Sewer Use Ordinance with applicable pretreatment requirements and standards during the previous twelve month period. This list shall be published within four months of the applicable twelve-month period. 12. Record Keeping The Permittee shall retain for a minimum of three years records of monitoring activities and results, along with support information including general records, water quality records, and records of industrial impact on the POTW. 13. Funding and Financial Report The Permittee shall maintain adequate funding and staffing levels to accomplish the objectives of its approved pretreatment program. 14. Modification to Pretreatment Prams Modifications to the approved pretreatment program including but not limited to local limits modifications, POTW monitoring of their Significant Industrial Users (SIUs), and Monitoring Plan modifications, shall be considered a permit modification and shall be governed by 15 NCAC 211.0114 and 15A NCAC 211.0907. Version 612012003 Mr. Gary L. Semmel, General Manager Grover Industries, Inc. Post Office Box 350 Lynn, North Carolina 28750 Dear Mr. Semmel: Michael F. Easley, Governor State of North Carolina William G. Ross, Jr., Secretary Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality April 28, 2004 D C E � U E ' APR 3 0 2004 0 -------- D WATER QUALITY SECTION ASHEVILLE REGIONAL OFFICE Subject: DRAFT NPDES Permit NC0004391 Grover Industries, Inc. Tryon Plant Polk County In response to the Grover Industries' request to renew the permit for the subject site, the Division of Water Quality (the Division) hereby transmits this draft permit for your review and comment. Please review the attached documents for completeness and accuracy and submit comments, if needed. The Division considered applicable technology -based federal regulations and North Carolina water quality stream standards and criteria for this renewal (see permitting Fact Sheet). The Division acknowledges your abandonment of Outfall 002 and your request to remove this outfall from the permit. The Division further understands that there were no significant changes in the treatment system or process during this last permit cycle except for adjustments to production Accordingly, appropriate permit limits have been recalculated for this draft based on recent production data [see permit Effluent Limitations and Monitoring Requirements, A.(].)]. Permit changes are summarized below: • Outfall 002 — Provisions for Outfall 002 have been deleted from the permit • Limits Revised — BOD5, COD, TSS, Sulfide, Phenols, and Total Chromium (limits have been revised for Outfall 001 based on production) • Cyanide and Lead — Added Daily Max limit — increase monitoring to 2/Monthly based on RPA. • Chloride and Cadmium — Discontinued monitoring Suspected DMR Reporting Errors. Upon reviewing three years of Grover Tryon's monthly Discharge Monitoring Reports (DMRs), the Division noted a complete absence of laboratory data reported as "not detected." If your North Carolina -certified laboratory reports a given analyte as "not detected," please note that it is the permittee's responsibility to report the laboratory's practical quantitation level (PQL) for that analyte (for example "<2 µg/U rather than "ND" or `BLD") to indicate that the parameter was not detected. Contact your laboratory for details (see data for cyanide and lead). Failure to report this PQL on your DMR is a permit violation. Moreover, data not preceded by "<" will be evaluated as "detected." These data may not only affect compliance but may also incorrectly skew the Reasonable Potential Analyses used by the Division to establish limits. It follows then, that Grover Industries may wish to amend past DMRs containing these errors, if any. NCDENR North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-5083 Customer Service 1 800 623-7748 p: Z Grover Industries, Inc. Grover Tryon Plant WWTP Permit NC0004391 Page 2 Concurrent with this notification, the Division is publishing a notice in the newspapers having circulation in the general Polk County area, soliciting public comment on this permit draft. Please provide any comments you may have regarding this draft to DENR — DWQ, NPDES Unit no later than 30 days after receiving this draft permit. Following the 30-day public comment period, the Division will review all pertinent comments and take appropriate action prior to issuing a final permit. If you have questions concerning the draft permit, you may e-mail me at joe.corporon@ncmail.net or please call at (919) 733-5083, extension 597. Enclosure: Draft NPDES Permit cc: Asheville RE-i6NIVE)fftce Water' uali —Section;_ DES"Permitwand.Eact?Sheet NPDES Unit`[NPDES Permit and Fact Sheet] Aquatic Toxicology Unit [NPDES Permit and Fact Sheet] EPA Region 4, Attention Madolyn Dominy [Permit Application, NPDES Permit, and Fact Sheet] Permit NC0004391 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM (NPDES) In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North C,atolina Environmental Management Commission, and the Federal Water Pollution Control, Act, as amended, Grover Industries; Iht �\ is hereby authorized to discharge wastew$ter<6m a facility loc\dO,at the Grover Industries, Inc. �V�a�tewater."Treatment Plant Hiahway.108\ea`s of.. Tryon to receiving waters designated a` the'Noith PacoletRi `e�,,within the Broad River Basin in accordance with effluent limitations moni oring�requirement and_otherr conditions set forth in Parts I, II, III, and IV hereof. This permit shall become effedti�ve , 2004. This permit and authorization to ai\scharge shall expire at midnight on July 31, 2008. Signed this day , 2004. Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked, and as of this issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions described herein. Grover Industrie is hereby authorized to: 1. continue operating an existing 0.450 consisting of • an aerated influent e • dual extended aerati, • secondary clarifier, • chlorination facility, • a reco ding f m located at the�Grover In( and trea Plant-brijIlighway 108 east of Tryon, Polk County, 2. continue discharging from said treatment facility through Outfall 001 at location specified on the attached map into the North Pacolet River, a waterbody classified as C waters within the Broad River Basin. r CY • ! 33 �1 n �. •��, F - E t C1�ztlI 001 Y n I 1 Iei 3 `1 37" " l / . ✓ o o�. J � �M at:.'91..195b • •,� It ;` t.;i_ J i� ,�3. � F � '13'56-41 ..• in ti \. •. `� 1 t `-- '�,�" 11 Y L V 3� •rF � /'� � �! • `f Q� ` t ' � ` t /: 4 , �!J f� t %�'`- � 1. , t "Q61��', , C-�. c--f� l� � r. i O � � -t ! \ • i f \ 15�fi i �l !• (.r I ;- .� J\ Lam= v y f c \ Is rd }•I.: t a. \\,, `e •'r - • / i'FCH` • [ 5'� . �fi� • ,\ ,L: G ,.. t.l� % j .\\\.1 / X\ j <s' i .., • !( `y ..y ./• / t l l { a -mac\ 1 I ^+ ,\- / _rl J `�` i � � �y •, �f�`.' i ,` '� �.`', ! �' `�� �: /( 1��. Yi/ \'�\\ ;• .! Ir /! tl��`. `:7 '� « \; •l � � � c tF f ( ( , `� / i ` {C = \l -\r. `may �! . r " •5.r.. �J F � a r. �� \ � ,�l■� � � _..�'\ ` ij�.— ('. � ! \\ t x .� � •t J �t F �,�.�... 1 f yf \t�. i%iCl.'\�`• �\ � ... Y ` f C`� � \.✓ 1 l , `-' r � �i1Y� L -1t%V �r -�f � ! I i t � '` -.� �;t" � 1(�� `���i�= � `-, `7f. ���� i ♦ �:?.�t �,�\l,\� �� , � tl J i � .�� �\�l �/f Z�\ \ •'ti -.�.\ �7 O�� \ ��- \ \ tI/ \1�\� `ti \ a�.�l �7lQe* S ^ -�F .e,\. ;\4 .J �\ - _� �- ! :may .� \ �` tf } ,\., r '�,✓ �' ^ ` '., - ram' ,.. 1 . •,.�'\ �• �=- �•- \ -� �1 � 8� .�% \ � '(\ ;''\ i �`-- i l L Grover Industries, Inc. Tryon Plant State Grid/Quad : G 10 NW / Landntm, NC Sub -Bay: 03-08-06 Receiving Stnmm- North Pacolet River Stream Class: C Drainage Basic: Broad River Basin Pew Flow- 0.450 MGD Facility Location not to scale NOYtj2 NPDES Permit No. NC0004391 Polk COun Permit No. NC0004391 A (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS .-.. LIMITS `; t MONITORING REQUIREMENTS- ., Monthly Average Weekly Avera a g D"aly - _ "' Maximum' 1Vleasurement Fre uenc 9 . ...Y_ Sample T ;; ype _.--.. Sample 1 " Location;_ Flow 0.450 MGD - Continuous Recording I or E BOD, 5 day, 20°C 42 lbs./day 83 lbs./day Weekly Composite E COD 5171bs./day 1033lbs./day Weekly Composite E Total Suspended Solids 106 lbs./day 212 lbs./day Weekly Composite E Total Residual Chlorine 28 ICg/L Weekly Grab E pH Weekly] Grab E Temperature (oC) ,, Weekly Grab E Cyanide 22 µg/L r`.. 2/1VI'orith `'- .� � Grab E Sulfide 1.5 lbs./day 2.9 lbs./day ,_ 2/Monih, Grab E Total Phenols 0.73 lbs./day 1.5 lb`i./day 2/Month �� Grab E Total Chromium 0.73 lbs./day 1.5 lbs./day,. 2/Month `, 'Composite E Total Lead 25 µg/L ^ 33.8 µg/L\`` `' Month '\Composite E Total Copper \�� 4. <'Monthly Composite E Total Zinc .��, `� \, 1Monthly Composite E Chronic Toxicity .— Qu arterly Composite E Conductivity , �` ° \ % zl--,, -1-..Wgikly Grab U, D Temperature (oC) e; `~Weekly Grab U, D Dissolved Oxygen i"'�1�. �� ,� �q Weekly Grab U, D Footnotes: 1 Sample Locations: E - E� ent, I - Influ��fY.0 ° SOfeet Upstream, D — 100 feet Downstream. 2 Total Residual chlorine (TRC),7 limit and monitoring requirements apply only if chlorine is used by the facility. 3 pH shall not fall below 6.0 nor exceed 9 0,,standard units. 4 Cyanide — Due to discrepancies in the Practical Quantitation level (PQL), the Division shall consider cyanide detected below 10 µg/L to be "zero" for permit compliance purposes. Therefore the Permittee should report these levels as "<10 µg/L." 5 Chronic Toxicity (Ceriodaphnia), 24 hour, P/F at 6%; collect samples in February, May, August, and November [See Special Condition A. (2.)]. Toxicity testing shall coincide with metals and cyanide sampling. Units: MGD = million gallons per day lbs/day = pounds per day BOD = biochemical oxygen demand mg/L = milligrams per liter ml = milliliter l.tg/I. = micrograms per liter Discharge shall contain no floating solids or foam visible in other than trace amounts. SUPPLEMENT TO EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SPECIAL CONDITIONS A, (2.) CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY) The (eIffluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubih at an effluent concentration of 6 %. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of February, May, August, and November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure, performed as the first test of any single quarter, results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum„in each of the two following months, as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. " �, The chronic value for multiple concentration tests will be determined /using'the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and ithe lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "deted\abje impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole-ffluent ToxicityTest Procidure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit co d�tiou will be` ntered on the Effluent Discharge Monitoring Form!(MR-1) for the months in which tests were -performed, usmg,the parameter code TGP3B for the pass/fail results and THPaB for the Chronic Value. Additionally, DWQ orm Vi.3 (oiiginal) is to be sent to the following address: d621IMail Service Center Raleigh, North`Carolii 27699-162,f Completed Aquatic Toxicity Tds Forms shall'b ,fi e�\wth the Environmental Sciences Branch no Iater than 30 days after the end of the reporting period for%ich the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and,a)l\concen'traltion/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of `the Waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. ;The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during, the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. I NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. } DENR / DWQ / NPDES Unit FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES Permit NC0004391 INTRODUCTION Grover Industries, Inc., Tryon Plant (herein called Grover Tryon or the Permittee) requires a National Pollutant Discharge Elimination System (NPDES) permit to dispose treated wastewater to the surface waters of the state. The permittee's 5-year NPDES permit has expired and they have requested renewal from the Division of Water Quality (the Division). This Fact Sheet summarizes background information and rationale used by the Division's NPDES Unit to determine permit limits and conditions. FACILITY RECORDS REVIEW Facility Description. Grover Tryon is a synthetic textile weaving and finishing facility discharging treated process -contact wastewater to a single outfall (Table 1). Process discharges are permitted to 0.450 MGD regulated under 40 CFR 410.70 Subpart G — Stock and Yarn Finishing Subcategory (see Permitting Approach). This wastewater treatment system consists of an aerated influent equalization basin, dual extended aeration basins, secondary clarifier, chlorination facility, and a recording flow meter. Table 1. Grover Industries, Inc., Tryon Plant Facility Information Applicant/Facility Name Grover Industries, Inc. / Tryon Plant Applicant Address P. O. Box 350, Lynn, North Carolina 28750 Facility Address Highway 108 east of Tryon Permitted Flow (MGD). 0.450 MGD Type of Waste Industrial process wastewater; Facility Class / Permit Status Class II, Major (EPA points system score = 110) / Renewal Drainage Basin / County Broad River Basin / Polk County Miscellaneous Receiving Stream North Pacolet River Regional Office Ashville Stream Classification C State Grid / USGS Topo Quad G 10 NW / Landrum, NC 303(d) Listed? Not listed Permit Writer Joe R. Corporon Subbasin . 03-08-06 Date: 02Mar04 Drainage Area (sq. mi.) , 25.3 Lat. 350 13' 36" Long. 82' 13' 55" Summer 7Q10 (cfs) 10.8 Winter 7Q10 (cfs) 22.8 30Q2 (cfs) _ Average Flow (cfs) 37.7 IWC (%) 6 % Fact Sheet Renewal - NP.DES Pennii N'COOS39S4 Pa-C 1 PERMIT HISTORY AND COMPLIANCE REVIEW Previous Permit and Waste Load Allocation (WLA). Division WLA records for Grover Industries date from 1982. The current .permit became effective January 1, 1999 expiring on July 31, 2003. The Division prepared the last WLA in December 1987 and developed effluent limits and monitoring considering an in - stream waste concentration (IWC) of 6 %. Whole Effluent Toxicity (WET) Tests and Notices of Violation (NOVs). Grover Tryon has consistently pass quarterly WET testing since January 1997 (19 quarters) except for a three-month period beginning in November 1997. Toxicity failed in November and December of 2001, and again in January 2002 but passed in February 2002 and tests since. WET testing previous to January 1997 and subsequent to the above problem period (19 quarters through December 2003) indicate "pass." Verifying Existing Stream Conditions. This facility discharges to the North Pacolet River [stream segment 9-55-1-(10)], a Class C stream within the Broad River Basin. This stream segment is not deemed "impaired" [not 303(d) listed] by the State of North Carolina. Application to Renew. The Division received an application to renew this permit (EPA Form 2C) on March 7, 2003. The application did not, however, include the single set.analyticr�rd- of Priority Pollutant Analyses (PPA) required as supplement to the application. The Division requested the Permittee to submit this information during the draft permit review process, prior to issuance of a permit renewal. Regional Staff Report. There was no recent regional staff report available for this facility at the time of this review. PERMITTING APPROACH Effluent and In -stream Data Review. The Division reviewed Discharge Monitoring Reports (DMRs) for 33 months (January 2001 through September 2003). Reports appear regular, thorough, and complete except for reporting laboratory "not detected" (see RPA Data Issues). Peak flows reach 0.45 MGD through Outfall 001, but average about 0.2 MGD or about 40% of the monthly permitted flow. Abandonment of Outfall 002. With this renewal application, the Permittee has informed the Division that effluent from previously permitted Outfall 002 has been routed to the onsite wastewater treatment plant and that this outfall is no longer needed. Therefore, effluent pages and references to Outfall 002 will be removed from the permit for renewal. Applicable Federal Regulations. Regulations applicable to this facility include 40CFR 410.72, Subpart G — Stock and Yarn Finishing Subcategory. Specifically, Section 410.72(a) defines "best practicable technology" (BPT). As a matter of permitting policy, the Division has chosen the more stringent, i.e., the more environmentally conservative, BPT verses BAT (best applicable technology). Previous permit limits (1998) were calculated based on highest monthly average production over a three-year period of 25,404 lbs/day and a Maximum daily average of 30,000 lbs/day. Renewal limits will be adjusted based on new data submitted by the permittee and "long term averages" in accord with recent EPA guidance (see Production Based Limits Calculations). DRAFT Pei-mit. Fact Shect Renew -al -- NPDES NC008 984 Page 2 Evaluation of Production Database. Grover Tryon's workweek is complicated by irregular production recorded as multiple days of one to three 8-hour shifts. Moreover, a shift may embrace a 5-day, 6-day, or 7-day workweek. Therefore, the permittee does not record daily production, but rather weekly production. Since Grover Tryon does not store significant inventory onsite, "pounds shipped per week" are roughly equal to pounds produced. Therefore, renewal will be based on a long-term production average in keeping with EPA guidance (see Region 4 guidance received March 27, 2003). Table '2 summarizes production for the 5-year permit database provided by the permittee. Table 2. Stock and Yarn Finishing Production Production Year Average Production Week (in pounds) Within 20% of Total Permit Cycle Ave (82,599 pounds)1 Selected for Limits Calculation 1999 102,122 No Not considered 2000 83,163 Yes 2001 70,140 Yes 2002 85,471 Yes X 2003 69,760 Yes 2 Not.considered 1) Database (January 1999 - October 2003), - 4.75 years. 2) Nine months of data only - proportionally within 20%. Limits Calculation. The Division selected data year 2002 as best representing production because it is the .latest full -year within 20% of the total permit cycle average. Thus, 85,471 pounds (average production week) was used to calculate an "average production day": • 85,471 pounds divided by 7=12,210 pounds "average production day" • 12,210 pounds used for both Daily Maximum and Monthly Average calculations required under 40CFR 410.72 in accordance with EPA guidance. The Division calculated technology -based limits using the above "average production day". Both previous limits and renewal limits are presented for comparison (Table 3). Considering the receiving stream and IWC of 6 %, no water quality -based limits are required for this permit. Table 3. Production Based Limit Calculations - Previous and Renewal 410.72 (a) (lbs./1000lbs.) Previous Limits (lbs./da) Renewal Limits (lbs./da ) Parameter 40CFR Limit WQ Limit For Daily Maximum For Monthly Average Daily Maximum Monthly Average Daily Maximum Monthly Average BOD, 5-day x 6.8 3.4 210 87 83 42 COD x 84.6 42.3 2540 1070 1033 517 TSS x. 17.4 8.7 523 220 212 106 Sulfide x 0.24 0.12 7.2 3.0 2.9 1.5 Phenol x 0.12 0.06 3.6 1.5 1.5 0.73 Total Chromium x 0.12 0.06 2.4 1.5 1.5 0.73 H x 6.0-9.0 6.0-9.0 6.0-9.0 6.0-9.0 6.0-9.0 6.0-9.0 DRAFT Permit Fact Shcet Renewal -- NPDFS NCO08'9S4 . Page 3 Reasonable Potential Analysis (RPA). The Division compiled a list of eight parameters of concern from the previous permit and conducted EPA -mandated RPA . Twenty-one months of data (January 2002 through September 2003) were examined to determine the "reasonable potential" for metals and toxicants to exceed North Carolina water quality standards. These results and permit renewal actions are summarized as Chronic RPA actuated to Monthly Average limits (Table 4), and Acute RPA actuated to Daily Maximum limits (Table 5). ' Table 4. Grover, Tryon -- Chronic RPA and Renewal Action RParameter °` Samples „- -,Hits I Maximum Allowable RP Comments ` (n)(n) Predicted Concentration' /n Flow - -- - - - '0.450 MGD used for RPA Cadmium 22 � 22 6.4 µg/L 33.0 µg/L No Discontinue monitoring Chloride 20 20 2,772 mg/L 5,791.3 mg/L No Discontinue monitoring Chromium 22 22 1.0 µg/L • 824 µg/L No Continue technology -based (see text) - monitoring and limit. Copper 19 19 1,647.2 µg/L 115.4 µg/L Yes Action Level Standard, therefore no limit, assuming no TOX. Continue Monthly monitoring. Cyanide 19 1 46.6 µg/L 82.4 µg/L No Continue Monthly monitoring (see Table 5). Lead 21 21 485.0 µg/L 412.1 µg/L Yes Add Monthly Average limit. Increase monitoring to 2/Monthly Phenol 35' 35 26.7 µg/L 55.1 µg/L No No discharge to WS waters. (see text) Continue technology -based monitoring and limit. Zinc 20 20 175.0 µg/L 824 µg/L, No Continue Monthly monitoring (see Table 5). *RP = "Reasonable Potential' to exceed instream Water Quality Standard. Table 5. Grover, Tryon -- Acute RPA and Renewal Action m''Parameter = Samples ` `. Hits � .,Maximum _; 1%iFAV "/ w . RP* ; -Comments (n) Predicted, CIVIC, y/n Renewal Action Cadmium ,= '. 22 22 6.4 µg/L 15.0 µg/L No Discontinue monitoring Chromium_ 22 22 1.0 µg/L 1022 µg/L No Continue technology -based (see text) monitoring and limit. 'Copper, 19 19 1,647.2 µg/L 7.3 µg/L Yes Action Level Standard, therefore no limit, assuming no TOM Continue Monthly monitoring. Cyanide, '" 19 1 46.6 µg/L 22 µg/L Yes Add Daily Max limit — increase monitoring to 2/Monthly. Lead 21 21 485.0 µg/L 33.8 µo, Yes Add Daily Max limit — increase monitoring to 2/Monthly. 'Zinc 20 20 175.0 µg/L 67 µg/L Yes Action Level Standard, therefore no limit, assuming no TOX. Continue Monthly monitoring. DRAFT Permit. Fact Shect Renewal -- NPDE:S NC00K,984 Page 4 Total Chromium Limits Calculation. The Division compared technology -based limits for chromium (40CFR) to the acute and chronic NC State Standards (Chronic = 50 µg/L; Acute = 1022 µg/L - t/z FAV for freshwater) to establish which are the more environmentally conservative. Based on the RPA, there is no reasonable potential for chromium to exceed NC water quality standards. Therefore, this renewal will default to those permit limits required under 40CFR 410.72 (a). Phenols. The evaluation criteria for phenol is aesthetic in nature related to drinking water taste and odor. Because this facility does not discharge to a waterbody classified as water supply (WS) waters, phenol has no reasonable potential and is not water -quality limited. Therefore, similar to chromium, phenol limits default to those required by technology -based regulations. The previous permit term "phenols" will be amended to read "phenol" for this renewal [per 40CFR 410.72 (a)]. RPA Data Issues. Upon examining Discharge Monitoring Reports (DMRs), the Division noted a complete absence of "less than" (<) symbols signifying the laboratory's Practical Quantitation Level (PQL) for a given analyte, if not detected. The Division suspects that all DMR include analytical events of parameters not detected, but reported incorrectly as detects or "hits." Therefore, a note will be added to the permit cover letter reminding the permittee that reporting the PQL is mandatory and that is should be preceded by "<" to indicate "not -detected". Moreover, data used for this RPA may be skewed because all analyte values were assumed detected, as reported by the permittee (except cyanide, by state policy <10 µg/L assumed not detected). RENEWAL SUMMARY • Outfall 002 — Provisions for Outfall 002 deleted from permit • New limits -- BOD5, COD, TSS, Sulfide, Phenols, and Total Chromium (based on new production) • Cyanide and Lead -- Add Daily Max limit — increase monitoring to 2/Monthly based on RPA. • Chloride and Cadmium — discontinue monitoring (no reasonable potential) • Note to permit cover letter: if "not detected," laboratory PQL is mandatory on DMRs PROPOSED SCHEDULE OF ISSUANCE Draft Permit to Public Notice: April 28, 2004. Permit Scheduled to Issue: June 21, 2004 NPDES UNIT CONTACT If you have questions re ding any he above information or on the attached permit, please contact Joe Corporon at (91 33- 083 e . 59 . DATE' DRAFT Permit. Fact Sheet Renewal -- NPDES NC0083984 Page 5 REGIONAL OFFICE COMMENTS NAME: DATE REGIONAL SUPERVISOR: DATE: NPDES SUPERVISOR: DATE: DRAFT Permit Fact Sheet Renewal -- NPDES UC0083984 Page 6 State of North CarolinaINA Department of Environment • P A and Natural Resources Ma Division of Water Quality Michael F. Easley, Governor William G.�Ross Jr., Secretary Alan W. Klimek, P.E..Director NORTH CAROL-INA DEPARTMENT OF ENVIRONMENT RESOURCES 2/5/2003 GARY L SEMMEL FF8 2003 GROVER INDUSTRIES, INC �ArER PO BOX 350 ASyEVlLLPI]FGSfCTI�- LYNN, NC 28750 NAL nrem, Subject: NPDES Renewal Application Permit Number NC0004391 Tryon Plant WWTP Polk County Dear Permittee: The NPDES Unit received your permit renewal application on February 4, 2003:. Thank you for submitting this package. The permit renewal for this facility has been assigned to a staff member This staff member will contact you if further j information is needed to complete the permit renewal. Please note that the NPDES Unit has several vacant positions. This staff shortage has lasted for over 4 years and is delaying all permit renewals. Our remaining permit writers are currently reviewing Authorizations, to Construct, speculative limit requests, major permit modifications and 201 plan updates ahead of permit renewals. This is necessary due to a variety of factors, including mandatory deadlines in the statutes which govern our program. If this staff shortage delays reissuance-of.NC0004391 the existing requirements in your permit will remain in effect a until the permit is renewed (or the Division takes other action). We appreciate your patience and understanding while we operate with a severely depleted staff. If you have any additional questions concerning renewal of the subject permit, please contact Charles Weaver at (919) 733-5083, extension 511 Sincerely, Valery Stephens Point Source Branch cc: Central Files A`sheyill R gional Office, Water, Quality Section NPDES File 1617 Mail Service Center, Raleigh, .North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper V t 1 rY %ArM%.FVLV.R INDUSTRIES, 0-NAC.. us�- TRYON DIVISION 3 (� NATURAL AND DYED YARNS January 31, 2003 Mrs. Valery Stephens NC DENR/Water Quality/Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 FEB - 4 2003 SUBJECT: Renewal of NPDES Permit No. NC0004391 Tryon Plant Polk County Dear Mrs. Stephens: Please find enclosed our renewal package for NPDES Permit NC0004391, Grover Industries, Inc., Tryon Plant, Polk County, North Carolina. No changes have taken place since January 1; 1999, other than the discontinuation of use of discharge 002. As we no longer use discharge 002, we have requested its recision. This request has been made in a separate letter, a copy of which is attached. We have no sludge management plan per se. We decant the wasted sludge, and transport the residue to the City of Brevard Municipal Waste Water Treatment Plant (See attached letter). Thank you for the help and for your assistance regarding the renewal of this permit. Sincerely, GaryL. Semmel General Manager GLS/jas Cc:Wanda Frazier Trevor McMinn Enclosures P.O. BOX 350 o LYNN, NORTH CAROLINA 28750 o TELEPHONE (828) 859-9125 o FAX (828) 859-5086 •vl I Y Ur rj11:=. ANi) W1J I t, PA _ Fll �i y o f B revard-; ; - NORTii GARomiI A Utilities Department Donald. G. Byers DIRECTOR , 8 s Y r Julie 8, 1998 Gary 5etnel Plant Manger Grover industries Lynn., NC Re: City of Brevard Wastewater Treatment Facility Sludge Acceptance Mr. Sem,el: The City of Brevard Wastewater Treatment Facility will continue to accept waste sludge fro.m Grover Industries, Gross Pumping Company inay continue pumping this sludge as in the past. Previous sludge analysis has shown that this sludge is not toxic to this facility. If you should have any questions, please Ml the at 993-6461. Sinq,rftly Donald G. Byers City of Brevard Utilities Director Ib1 l'�Cr�• ---Q11 �r.. 7(�4 HB•3.8•r51 lhlleo,l f --f HRLtif(i, Nn,t11 i,u;t•lil(�I 3371z Pax 76g-86-1-6280 ,t nn va- P P�'r G G" R OV" " Fit F] 9 ' — � o U U'1SP TRYON DIVISION NATURAL AND DYED YARNS I January 31, 2003 Mr. Charles H. Weaver, Jr. NCDENR\WATER QUALITY\NPDES UNIT 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Discharge 002 NPDES Permit NC0004391 Tryon Plant WWTP Polk County Dear Mr. Weaver: Please rescind discharge 002. This outfall is no longer in use as the filter backwash now goes directly to our wastewater treatment plant. Sincerely, Gary L. Semmel General Manager GLS/jas Cc:Wanda Frazier Trevor McMinn P.O. BOX 350 o LYNN, NORTH CAROLINA 28750 o TELEPHONE (828) 859-9125 o FAX (828) 859-5086 Please print or type in the unshaded areas only fill-in aredis are spaced for elite type, i.e., 12 c- :tersfinch)• VI ^NNl vvcu.. 1-11 ,-U. U.S. ENVIRONMENTAL PROTECTION AGENCY GV iV"����• r 1 1 I V VQi cnNli ca J J 1 JG FORM 1. EPA I.D. NUMBER GENERAL INFORMATIONF TiA .51 Consolidated Permits Program EPP NC098622BO13 D 1 2 12 14 .4 51 GENERAL Read the "General Instructions" before starting. LABEL ITEMS GENERAL INSTRUCTIONS If a preprinted label has been provided,' ,. EPA I.D. NUMBER.. NCO086228013 affix 1t in the designated space. Review the information if it- is . " carefully; any, of incorrect cross' through it and enter -the III. FACILITY NAME correct data in the appropriate fill-1n urea ariy GROVER INDUSTRIES,' INC PLEASE PLACE LASEL IN THIS SPACE - below. Also 1f of the preprinted data is' absent the area to the left of `the label : space Isis the `.information thatshoulo appear) please provide it in the proper fill=, V. FACILITY MAILING LIST'* I TRYON in arealis) below. If, the label is complete and correct need not complete Items PLANT P. 0, ,BOX 350 you I, 111, V, and VI (except VI-B which must be completed regardless). Complete all items VI. CI FALITY LYNN' `NC 28750 - : • if no label has:been pproved. Refer to the instructions for item descriptions LOCATION HIGHWAY -108 . POLK ' COUNTY ,detailed and for the legal authorization under which this data is collected. ' 11. POLLUTANT CHARACTERISTICS . INSTRUCTIONS: Complete A,through.J to determine whether you need to submit any permit application forms to the EPA.' If you answer "yes" to any 'questions, you must submit'this.form and the supplemental from listed in the parenthesis following the question.'Mark "X".in the box in the third column if the supplemental forrh is attached. If you -answer "no" to each question, you need not submit any of these forms. YOU may answer ".no" if your activity is , excluded from permit 6a`uirements; see Section C of the instructions. See.also, Section D of the instructions for definitions of bold-faced term`s.. ° ,. , MARK "X" .' , '.' MARK "X" ,SPECIFIC QUESTIONS SPECIFIC QUESTIONS - FORM FORM . YES NO ATTACHED`- YES NO ATTACHED A. Is this facility a publicly owned treatment works B. Does or will this facility - (either existing -or which results in a discharge to waters of the ❑ ® ❑ -proposed) proposed) include a concentrated animal ' ❑ ® ❑ U.S.? (FORM 2A) ' feeding operation or aquatic animal ' production facility which results in a discharge to waters of the U.S.? (FORM 213)' 16 17 a6 19 - 20 21 C. Is this facility which, currently .results in ❑ ❑ ® D. Is this proposal facility (other than those described ID ® ❑ discharges to waters..of the U.S. other than in A or B. above) which will result in a discharge , 22 23 ' 24 :27..E. those described in A or B above? FORM 2C to waters of the U.S.? FORM 2D Does or will this facility treat, store, or dispose of F. Do you or will you inject at this facility industrial orhazardous wastes? (FORM 3) ❑ ® ❑ municipal effluent below the lowermost stratumcontaining, within one quarter •mile of, the well.'bore; underground sources . of,.drinking watet? g2526 (FORM 4) 28 29. : -30 . 32 ' -,,"133.• G:' -Do you 'or. will you, inject at this facility :,any . H. Do you or will you inject at this facility fluids for produced- water other.fluids which are brought to the surface in connection' with conventional- oil or ' ❑ ® ❑ special processes such as mining of sulfer by the Frasch process, solution mining of minerals in ❑ ❑ natural gas productioh, . inject -fluids, used_ :for situ combustion of fossil'fuel, or recovery of enhanced recovery of oil'or natural gas, or inject geothermal energy?,(FORM 4) " fluids, ; •for storage of• liquid ' hydrocarbons? 34 BS ' ..:. 3g ": 37 38 39 , (FARM 4 :. f L . Is this facility a proposed stationary, source . is .of the 28 industrial listed „J. Is .this ,facility a proposed, -stationary source;' which is NOT of 28 industrial categories:, which ,ohe .categories : ❑ ® ❑ one .the ❑ ❑ in the instructions, and which will potentially emit listed in the instructions and which will potentially - 100 tons per'year of any, air pollutant 'regulated emit 250 tons per year of any air pollutant , under the Clean Air Act and may affect or be regulated under the Clean Air Act and may affect 40 - -41 42 43 44. 45 located in an attainment area? FORM 5) or be located in an attainment are? FORM 5 ' III. NAME OF,FACILITY C •.SKIP GROVER INDUSTRIES INC. TRYON PLANT 1 15 1 16-29 11 30 69 IV. FACILITY CONTACT A: NAME & TITLE last, first, & title B. PHONE area code & no. C SEMMEL GARY GE 1 1 1 2- 15 16 45 46 48 49 51 52 55 V. FACILITY MAILING ADDRESS A. STREET OR P.O. BOX „ D. ZIP CODE— 47 51 C Ec 15 16 45 B. CITY OR TOWN C. STATE C 4 15 16 40 41 42 VI. FACILITY LOCATION A. STREET, ROUTE NO. OR OTHER SPECIFIC IDENTIFIER c 5 HIGHWAY 108 EAST OF TRYON 15 16 45 B. COUNTY NAME Pm 6 70 C. CITY OR TOWN D. STATE E. ZIP CODE F. COUNTY CODE C LYNN NC 28750 NC14J 6 15 16 40 41 42 47 51 52 54 EPA F0101 3510-1 (5-90) CONTINUP.D ON RLVh:RS11" CONTINUED FROM THE FRONT VII. SIC,CO DES (4-digit, in order of pi y) A. FIRST. B. SECOND (specify) 16 ts' c (specify) FINISHERS OF TEXTILES 7 s. .1622697 s C. THIRD : :"" D. FOURTH i 5. (specify) 7 7• . 15 (specify) 16 19 , 16 17 Vill. OPERATOR INFORMATION `-."'. A. NAME B. is the name listed in.ltem c TREVOR CLYDE McMINN VIII-A also the owner?.: Y.ES. ®NO " s 16 19 '55 C. STATUS OF OPERATOR Enter theappropriate letterinto the ansvverbbx, if "Other,"specify.), D. -PHONE area code & no. - - F = FEDERAL M = PUBLIC (other than federal orstate) S = STATE O = OTHER (specify) •P = PRIVATE ' P (specify) C- 828 69G `" 8971 A . 15 56 16 '18 19 . • 21 22 " 25 E. STREET OR PO BOX 2020 HOWARD GAP ROAD 126, 55. F'. CITY OR,TOWN ',' , ' G. STATE H. ZIP CODE IXANDIAN LAND c'"' HENDERSONVILLE NC 42 42 28792 Is the facility located on Indian lands?` YES F] NO' B 15 16 40 47 51 X. ,EXISTING'ENVIRONM ENTAL .P.ERMITS'- D. PSID Air Emissions from Proposed Sources ` A. NPDE$ Dischar es to Surface Water C T I NCODD4391 .c T 8 9., ' N 9 P 15'. J6 17 18 30, 15 16 1 17 1 .18 '30 B. UIC Underground lnjection of'Fluids' E.,OTHER (specify), (Specify) N.C. AIR PERMIT c.' T, I. I C T' 'a 00359ROB 9-'U 9 .15,'l 16 " 17,_ 18 - _ •s.30 -:. 15 16 17 18 • 30 C. RCRA (Hazardous Wastes .` E: OTHER.(§peci ) (Specify) Cs' T"I. - o �„ s , . 9 1 R ' J 9 NCG STORM WATER DISCHARG 15 16. •17 18 30 15 16 17 18 30 XI. MAP " i-1 Attach to this application a topographlcmap of the area extending to at least one mile beyond property boundaries.. The map,must . show the'outline-of. the `facility; =the=location of=each of -its existing. -and proposed "intake and discharge stru.ctures,-"each-'of Its` — hazardous waste treatment,•storage,`or disposal''facllities, and -each well wherelt injects fluids underground; . Include all springs, rivers and -other surface water• bodies itythe ma 'area. See insiructions.for, precise requirements. - XII. NATURE OF'SUSINESS'(provlde,a brief description):. PACKAGE DYER OF CELLULOSIC AND SYNTHETIC YARNS. XIII. CERTIFICATION (see`.instructions 1 certify'under penalty of law that/ have personally examined and am, familiar with the information submitted in this application, and all attachments and that, based on my inquiry of those persons immediately responsible for obtaining the information contained in the application, I believe that the information is true, accurate and complete. / am aware that there are significant penalties fo r. submitting false information, including the possibilit of fine and im risonme . A. NAME & OFFICIAL TITLE (type or print) B. SIPNATURE Gary L. Semmel General Manager c"W= C. DATE SIGNED Jan.31, 2D03 " ;OMMENTS FOR OFFICIAL USE ONLY HT 15 1 16 55 EPA FORIM 3510-1 (8-90) i Please print or type in, the unshaded areas only. Form Approved. o/ orm 1) OMB Approval Approval expires 8-31-98. FORM - U.S. ENVIRONMENTAL PROTECTION AGENCY ' E PAAPPLICATION FOR PERMIT TO DISCHARGE WASTEWATER 2 �_ ®` 1 1 EX18TTING MANUFACTURING, COMMERCIAL, MINING AND SILVICULTURAL OPERATIONS Consolidated Permits Procram O1ITFALL 1.00ATIOId `� t or each outfall, list the latitude and longitude of -its location to the nearest 15 seconds and the name of the receiving water. A�-OUYFALL NUMBER ®. LATITUDQ C. LONGITUDE D. RECEIVING WATER (name) t. DUO. i. MIH. 3. OQc. f. DLa. :. MIN. !. vac. O 1 .11. FLMS, SOURCES OF POLLUTION, AMID TREATMENT TECHHOLOGIES A. Attach a line drawing_ showing tho water flow through the facility. Indicate sources of intake water, operations contributing wastewater to the effluent, and treatment units labeled to correepond to the. more detailed descriptions in Item B. Construct a water balance on -the line drawing by showing avaraga flowb©tvaeen .intalcdai oP'"'doWr; ri4_unl4s, arid-outfalls. If a water balarice cannot be determined fag, for certain mining acdvides), provide a pictorld daaadptionn-of the nature eiiid amount of any sources of water and any collection or treatment measures. E1- Eior car h outfall, provide a docWption of:. 9 All operations contributing wastewater to the effluent, including process wastewater, sanitary wastewater, cooling Plater, and storm wa ter ruiisiff; (2)-Th© sverage-flow contributed by each operation; and (3) The treatment received by the wastewater. Continuo on additional cheats If a. Orz3hATiom(3i_:CONTRI®UTING FLOW 3. TREATMENT LOUT- P'ALLNO (itaf). ,'. P. OrE &2 Ci YImFI (iiot)..:; _:` b. AVERAGE FLOW (include unite) a. DESCRIPTION b. LIST CODES FR00.9 TABLE 2C-1 Q 001 Sanitary Sewer 0.0025 MGD SAME AS ABOVE Sand Filter Bac w s E 002 .. @'P. LIAL Ufd6 0WLY e rmm r-orm ajaw-CG tu-vu) iH V G I v r• q r C NTINUED FROM 1HE FRONT C. Excepi for storm runoff, Inks, or spills, the discharges described in Items I I -A or 8 intermiti,_ ❑YES (complete the following tae}—' to bll _,'r seasonal? .ND (So to Section III) 3. FREQUENCY 4. FLOW I. OUTFALL NUMBER 2. OPERATION(s) a. DAYS b. MONTHs 8. FLOW RATE tx TOTAL VOLUME list ( ) CONTRIBUTING F LOW ((mot% PER WEEK PER YEAR (in mgd) (specify with units) c DUR- (specify average) (specify average) 1. LONO Tt RM AV QR AO6 =. MAXIMUM DAILY I. LONG TQRM 2. MAXIMUM ATICN AV<q A®R DAILY (In day+) A Ill. PRODUCTIOR! A. Does an effluent guideline limitation promulgatAima ed by EPA under Section 304 of the Clean Water Act apply to your facility? E] YES (complete Item III-B)' o (to to Section IV) 8. Are the limitations in the applicable effluent guidollne:oxpreE,0d In terms of production (or other measure of operation)? YEs. (Complete Item IH'-C) ❑ No (go to Section IV) C. If you answered "yes" to Item III-B, list the quentity which reproi ants an actual measurement of your level of production, expressed in the terms and units used in the applicable effluent ©uideline, and micato the affocted'outfalls. ... Lru� L,ruLr rn�luUt.l IUIV _ 2. AFFECTED a. QUANTITY rQq DAY b. UNIT6 OP MQAaIJq¢ • C. or" RATIOM, PRODUCT. MATERIAL, QTC. OUTFALLS (specify) (list outfalI numbere) IV. IMPROVEMENTS :. A. Are you 'now required by any Federal, State or local -authority: to meet any implementation schedule for the construction, upgrading 'or operation of waste - is -not limitedtoc Permit ctreatment equipment onditions, adminipractices or any other environmental programs but which may affect the discharges described in this application? This includes, or loan conditions. but . , strative or enforcement orders, enforcement compliance schedule letters, `stipulations, court orders, and grant (]v¢a (cgmDiCte th¢ foilowing table)to Item IV-B) Ho (Qo . tD61i71FICgT10Pt.OF IcoNDITIORI, •' 2. AFI" E1 C1c 'BD Ou-rFALL9 A®RRItIdSrd 7„LrTC. _ 4. FINA Orn 3. BRIEF DESCRIPTION OF PROJECT TE O. qo, b. OOU�nCG:DP�OIYCNA"art a. II a- .. b. Pno- OUIRan J`CTCO )PTIONAL:.You;msy.attach additional sheet's desciibil an additic your discha ng:. y /9stii.=.you. now, have uncle planned. chedulos fol conitructiori:::'. e� or whtd? y�tt plan Ind "I Form 3670-2C (1ov. 2-86) 1 water pollution control programs (or other environmental projects which may affect- Itet whether each program is now underway or planned, and indicate your actual or 14.01T ADDITIONAL CONTROL PROGRAMS IS ATTACHED ' PAGE 2- OF 4 CONTINUE ON PAGE 3 ' G EPA l.q "OM-6ER(COPY from Item I of Form 1) CONTINUED FROM PAGE 2 1 �► �{4a� C p i, L1 i:q"ARACTERISTICS' instructions bafore proceeding — Complete one set of tables for each outfall—iAnnotate the outfall number in the space provided. ' NOTEi''1"ei;les V-A, V-B, and V-C afe included on separate sheets numbered V-1 through V-9. i..'llse the space below -to list any of the pollutants listed in Table 2c-3 of the instructions, which you know or have reason to believe is discharged or may be discharged from any outfall. For every pollutant you list, briefly describe the reasons you believe it to be present and report any analytical data in your possession. 1. POLLUTANT 2. SOURCE 1.POLLUTANT 2. SOURCE VI. POTENTIAL DISCHARGES NOT COVERED BY ANALYSIS Is any pollutant listed in Item V-C a substance or a component of s substance which you currently use or manufacture as an intermediate or final product or byproduct? YES (list all such Pollutants below) - �E]NO (goao'Iterri`V7-B) - PAGE 3 OF 4 EPA Form 3510-2C (5-90) CONTINUE ON REVERSI d-r1pJ71FAIRh FRr1M 74IF 9:Rr1PIT If. BIOLOGICAL TOXICITY TESTING DATA =.Dti you 'have any knowledge or reason to believe that eny biological feat for 4d&dr-:chronicto icity tios:been ttiasiti,o..` ®t y'o4.your:;dis}ciiargas receiving water in relation to your discharge within the last 3 yours ? `.:?`_l ='+` =.'` Yes (identify the test(s) and describe theirpurposes below) ❑k0 (go.'toSectton VIII) CHRONIC TOXICITY 7-DAY TEST/ THE EFFLUENT DISCHARGE SHALL AT NO CERIODAPHNIA DUBIA TIME EXHIBIT CHRONIC TOXICITY. I NALYSIS INFORMATION , - _: .. nalyses reported in Item V performed by a contract laboratory or consulting firm? ' YES (list the name, address, and telephone number of and pollutants ❑ No (go to Section IX) analyzed by, each such laboratory or firm below) Famy A. NAME B. ADDRESS NE area code & no. UTANTS ANALYZED list lytical Services, 2225 Riverside Drive Biochemical Oxygen Asheville, NC 28804 828-254-7176 Demand Chemical Oxygen Demand Total Suspended Solids Chloride, Cyanide, Phenol, Sulfide, Zinc, Lead, Copper Chromium, Cadmium Conductivity Surfactants (MBAS) IX.CERTIFICATION' NINIMIM5 =R153 I cartify under penalty of law that this document and all atta chments were prepared undermy direction or supervision in accordance with a system designed to assure that qualified personnel properlygather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible forgathering the information, the information submitted is, to the best ofmyknowledge and belief, true, accurate, and complete. 1 am award that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. A. NAME & OFFICIAL TITLE (type orprinl) B. PHONE NO. (area Code & no.) GARY L. SEMMEL, GENERAL MANAGER 828-859-9125 C. SIGNATUR D. DATE SIGNED JAN. 31, 2003 PAGE Q OF A EPA Form 3510 2C (B-SO) - EPA V.D. NUMBER (copy -from Item 1 ofFonn I)I PLEASE PRINT OR TYPE IN THE UNSHADED AREAS ONLY. You may report some or all of this information on separate sheets (use the same format) instead of completing these pages. NCD986228013 v SEE INSTRUCTIONS.OUTFALL NO. !/. INTAKE AND EFFLUENT CHARACTERISTICS (continued from page 3 of Form 2 C) � `� r � �1 001 PART.A - You must provide the results of at least one analysis for every pollutant in this table. Complete one table for each outfall. See instructions for additional details. 2. EFFLUENT i 3. UNITS (specify if blank) 4. INTAKE (optional) t. POLLUTANT a. MAXIMUM DAILY VALUE . MAXI 11M 39 p1aY VALUE I ,available c.LON -.-.... , I avails B R V LU le d. NO, OF 8. LONG TERM b NO. OF ANALYSES a RO TCION b. MASS ANALYSES 1 1 I (2) MASS (1I CONCENTNATION (2) MASS '(t) CONCENTRATION ( I MASS (II CONCENTRATION (2) MASS a. Biochemical Oxygen Demand (son) 32m /L 83lbs/da 13.3m /1 0.91bs/d 6mg/1 14.81bs/d 45 mg/1 lbs/da b. Chemical __.__ .._..- ... Ozygon Demand (con) 1500m 1 2665lbs d 750m•/1 14341bs/ a 219m / 491 45 mp 1 lbs da c. Total Organic , Carbon (TOE) 48 106.11 1 m 1 16s da d, Total Suspended Solids (TSS) 90 248 34 93 17 40 45 mg/1 lbs da e. Ammonia (as N) Lrz,�4­4 1 m /1 1 VALUE VALUE VALUE VALUE f, Flow 0.445 0.300 0.3D0 MGO 326 MGD 1MG0 g. Temperature VALUE VALUE. V_ ALVE _ oC VALUE .. (winter) 25 22.7 16.158 24 h. Temperature VALUE VALUE VALUE oC VALUE (aummer) 27 26 22.4 20 MINIMUM MAXIMUM MINIMUM MAXMMUM I. pH STANDARD UNITS 7.0 7.7 7.05 7.32 44 PART S - Wark "X"' in column 2-a for each pollutant you know or have reason to believe is present. Mark "X" in column 2-b for each pollutant you believe to be absent. If you mark column Za for any pollutant which is limited either directly, or indirectly but expressly, in an effluent limitations guidelin'e, you must provide the results of at least one analysis forthat pollutant. For other pollutants forwhich you mark column 2a, you must provide quantitative data or an explanation of their presence in your di$charge. Complete one table for each outfall. Seethe instructions for additional details and requirements. 2. MARK 'X' 3• EFFLUENT 4. UNITS 5. INTAKE (optional) t. POLLUT- ANT AND 9, oc- b, oe a. MAXIMUM DAILY, VALUE b. [ttAXlp��I M $Ap ppAqY VALUE - -(lr aaallable) -- C.LONG 3'IEy�M (I/oVaiillahhtteJ AVRG VALUE d.NO. O a, CONCE N• b, Mek55 a. L NG TERM AVERAGE VALUE N CAS N®• (it available) I.IEvc PRE- SENT uEvc AO- SENT ANAL- YSES 7RATION ySES (1 CONCENTW A710N (21 MA4E 1 CONCENTRATION (2) MAES 1(2I CONCENTRATION MASS CONCENTRATION(2) MAES4A.`___ a. Bromide :.- ........_.-_.. ,-.._u _.. _ .- ..._ . (24959-67-9) b. Chlorine, Total Resldual X c. Color. d. Focal collform o. �Fliiorldlt ' 8i�s? t�orcl SS 90=2C (t3-90a PAGE: v-1 trurt I IIevG vin nQ VGO 1'rai V-13 t`R79JEt] F6XmhR F14nir(T • $:.EFFLU,ENT •O 4. UNITS 5: INT•AH__ ,._,Moral)" 8 ma- Icvc b.Dc- Icvco tl. MAXIMUM DAILY VALULT , MAXI 6W t •aaa 9 Y VALUE- C. A OF as '' - d. FNO.OF '' - a ONt�IGG 7�RM A\/ h VALUE , NO. OF ((/.'f1La�. �i�I@J • •: .• 4CroT SCNT NAL_ AYS ES a COINCEN- TRATION b. MASS YSESANAL• i CONCC NTRATION t MASS ( ) COH CENTR A710N (2) MA85 t CONCENTRATION = MASS ( ) CDNL CHTR ATION ' (_) MARS T6t'(aI':Oigmtric .h:Cji!' slid I. p.tiocphoruc (as F'J,:Total (7723-14.0) 1.::Fitsdioncth+ity . (1')' Alpha,;: Toiol (2 )' Bcte; W. Rbdium, Total . (4) Radium .r: 226, Total k. Sulfoto (aa SO4) (14808-79-8) I. Sulfide s) X 0.05 0.146 0.05 0.145 0.05 0.12 22 m /1' lbs/da m. m.5 u It Ito (aa S03) _ (14265-45.3) n, Surfactants X 5.3 13.3 5.3 13.3 3'.0 7.5 3 m 1 lbs da o. Aluminum, Total (7429.90-5 ) p. Barium, Total (7440-39-3) q. Boron, -Total , (7 440.42-8 ) 1 r, Cobalt, Tota I (7440-48-4) a. Iron, Total (7439-89-6) t. Mognoalum, Total (7 439.95.4) u. Molybdenum, Total (7439-98-7) v. Manganlrse, Total ! (7439-96-6 ) w. Tin, Total x, Titanium, Total (7440.32-6) EPA Form 3510-2C (8-90) IIAGE v-z CONTINUE ON PAGE V -3 - EPA I.D. NUMBER (copy from Item 1 of Fib^ f� OUTFALL NUMBER NC0986228013""" CONTINUED FROM PAGE 3 OF FORM 2•C PARTC- If you area primary industry and this outfall contains process wastewater, refer to Table 2c-2 in the instructions to determine which of the C/ S fractions you must test for. Mark "X" in column 2-a for all such GC/MS fractions that apply to your industry and for ALL toxic metals, cyanides, and total phenols. If you are not required to mark column 2-a (secondary industries, nonprocess wastewater outfalls, andnonrequired GC/MS fractions), mark ''Y: ' in column 2-b for each pollutant you know or have reason to balieve.is present. Mark "X" in column 2-c for each pollutant you believe is absent. If you mark column 2a for any pollutant, you must provide the results of at least one.analysis for that pollutant. If you mark column 2b for any pollutant, you must provide the results of at least one analysis for that pollutant if you know or have reason to believe it %rill be discharged in concentrations of 10 ppb or greater. If you mark column 2b for acrolein, acrylonitrile, 2,4 dinitrophenol, or 2-methyl-4, 6 dinitrophenol, you must providethe results of at least one analysis for each of these pollutants which you know or have reason to believe that you discharge in concentrations of 100 ppb or greater. Otherwise, for pollutants for which you mark column 2b, you musf either submit at least one analysis or briefly describe the reasons the pollutant is expected to be discharged. Note that there are 7 pages to this part; please review each carefully. Complete one table (all7pages) for each outfall. See instructions for additional details and requirements.. t. POLLUTANT 2. MARK 'X' 3, EFFLUENT 4. UNITS 5. INTAKE (optional) AND CAS NUMBER 6TC LT tnc lx e¢- lave cc- LtCva 8. MAXIMUM DAILY VALUE b, MAXIM M a, aaat¢ Y WALUE y gf` ..f a C.LONG T M ALUE ��� ' Y aaat a d..NO.OF a. CONCEN- a• LONG AVERA TERM E VALUE b. Ih O.OF (if available) Ou A- SENT seaar ANAL- YSES TRATION b. MASS ANAL - YSES; (II CONCENTRATION z MwsL ( ) II) CONC.WRATION lt);M ALL I,1 CONCCNTR ATION (2) MALL ,) conc¢n- ( TRA TION t=I MA38 METALS, CYANIDE, AND TOTAL PHENOLS 1M. Antimony, Total (7440-36-0) 2M. Arsenic, Total i-- (7440-38.2) 3M. Beryllium, Total, 74413-41.7) 4M. Cadmium, Total (7440-43-9) X X 0.001 0.003 0.001 0.003' 0.001 0.003 22 mg/1 lbs/day SM. Chromium, Tote) (7440.47.3) X X 0.16 0.38 0.097 0.219 0.015 0.033 22 m9/1 lbs/day 6M. Copper, Total (7440-Iso-6) X X 0.71 1.78 0.71 1.78 0.28 0.7 11 mg/1- lbs/da 7M. Lpsd, Total (7439-92-1) X X 0.01 0.025 0.01 0.025 0.01 0.025 11 m / pI lbs/da au.-Morcury, Total (7439.97-6) 9W111i'kal, Total.., 10,1A�Solanium, - --. - Total:.(7782-49-2) <B`1.Af3�$Iiver Total'. - t.7,;4eaza.�a! 112Ki-Thallium,. , 13M; Zlnc; Total• (74elo s-s) X X 0.1 0.25 0.1 0.25 0.05 0.125 11 g/1 lbs/day Total (57.12-5) X X 0. 004 0.01 0.004 0. 0"1 0.002 0.005 11 9/1 lbs/day ?ota(' X X 0.22 0.3 0.1-6 0.185 0.038 0.078 22 mg/1 lbs/day �;3;7,8r'P47tra-;' chlcdodlbenzo•F- DESCRIBE RESULTS (PlPA Form 3510-2C (8.00) PAGE V-3 CONTINUE ON REVERSE CONTINUED I THE FRONT • 2.:MAR1C'Jt' 3. EFFLUENT AND CAb -' 4. UNITS 5, INTAIcc (optional) NUMBER rear t1 GE- C. ■=- a, MAXIMUM DAILY VALUE b. MAXI M So ppY VALUE Q.LONG T M AV RG. VALUE ING IEV¢ Neva QUQIlQbi¢ QtIQDI 1 d NO.OF qU @ a, LONG TERM b. fit available) GU R• pgNT' IICNT G)AVE ANAL- C ONCRNTR ATION (_) MA4II .CONCENITR gTION (j) MA54 CONCENTRATION (1) MA54 YSES. a CONCEN- b, MA55 TRATION AGE VALUP _ HOOF (I rRA910NN 121 MgII4 YSES GICIMS FRACTION - VOLATILE COMPOUNDS 1 V. Acrolaln (107-02-8 ) 2V. Acrylonitrile (107-13-1) 3V. Benzene (71-43-2) 4V. Bla (Chloro- m@thy!) Ether (542-88-1) 5V. Bromoform • (75-25-2) __......_.. _ -... _ ._. 6V. Carbon Tetrachloride (56-23-5) 7V. Chlorobenzono (108-90-7).. 8V. Chlorod)-' romomethane — (12448-1) 9V. Chlorgothene (75-00.3) .. _ 1 OV. 2-Chioro- athylvinyl Ether .... _. _ (110-75-8) 11 V. Chloroform -(67-66-3) 12V. Dlchlora- bromomethano (75-27-4) 13V. D)chloro- difluoromothane (75-71-8) 14V. 1,1-D ichloro- ethane (75-34-3) 15V. 1,2-Dichloro= ethane (107-06-2) 16V. 1,1-Dichloro. ethylene (75-35.4) .. . 17 V. 1,2-D ich loro- propane (7.8-87-5) 18V.1,3-Dlohloro- propylene (542-75-6) 19V. Ethylbanzene (100-41-4) 20V. Mothyl Bromide (74-83-9) b 21 V..Mcrthyl Chloride (74-87.3) ran nn fA_a}\\ CONTINUE ON PAGE V-; tioaaaTaaaaaa=n Fa.n ;F v.a .H.-FoLLUTANI mARK•'X' '" 3. EFFLUENT:. 4• UN1:'S' AND CAS ^.:MURASER.. T¢YT b. na- C oc- a. aawxaMUM,DAILY VALUE b. PAAXI M 39 auaiulaahhlle DAY.VALUE C.LONG T RM au AVR VALUE a e d No.o� a CONCEr3- d. LONG•TER.M b. IV O.OF '•,(IJcuallable) .ING Qucle- lava Io ianT astir AN Y$E$ TRATION MA$$ AP4AL- � YSE3 III- (a) wwaa CONC ¢NT RATION III CONC aNT RATION (IJ MAYL III CONCCNTR wT10N .III FIAYY (,) coaccN- Ti.AT10N ' I3I MAns � GCAM FRACTION —VOLATILE COMPOUNDS (continued) 22V. Methylono Chlpr)dd:(76-09-2) 23V.,.. i 1.2,2-TsVaa- chbrd©E4aen®. 24Vr.'Tc3trechloro- - • othYlonei(127.18-4) 25V:`Toluene (1054384) ; 26V,.:1;2-Trana- Dlchloroathylene 27V. •1,1,1-Trl- chloroathane (71-55.6) 28V. 1,1,2-Trl- chiorouthane (79-00-5) 29V. Trichloro- ethylene (79-01-6) 30V. T rlchioeo- . lluoromothane (76.69-4) 31V. Vinyl CHoridaa (75-01.4)- GCA W FRACTION — ACID COMPOUNDS P 2-Chloropheno 2 A.:2;4-Dichloro- BSonol:• (.120-83-2 ) 3A 2;4-01methyl. phcnoi.'(.105-67-9) - Cr@aol (534-52-1) 6A: 2;4 Dinitro- iihctwl' 6A: 2•Nitrophonol •7A. 4•Nitrophenol 8Pa"R-Chloro-M- - Croaol'(69-60-7) 9A;�Pbntachlai ' P � t(87-8,6-b)ro=: . ••BsTl1- SPA Form 3510-2C (8-90) PAGE V-5 guru Iarout UN nt:vrcnbr C COAI Nt.iED I THE FRONT 1. POLLUTA 2, MARK 'x' AND CAS 3. EFFLUENT 4. UNITS 5. INTAKE (oprional) NUMBER llrefr b oc- G oc- e. MAXIMUM DAILY VALUE 0• MAXIM fM 30 pAY VALUE C.LONG T�ftM AV VALUE V NO,OF 7Na ,a L,cvc 7 auaia ¢ (f/auat[ab(e) a, LONG TERM . (7(aVailahlC) OVIA- f[NT CNT ICI ANAL- CONCCNTnAi�ON I=I MAfi (71 MAff l2) MA1 s YSES a. CONCEN- b, MASS TRATION b, NO.OF E ANAL- (11 CONCCN- COHC kN1THAT10N CONC [NTIH ATION GC/MS FRACTION — BASEINEUTRAL COMPOUNDS TR ATION I=) MADf YSES 1B. Acenaphthene (83-32-9) 28. Acenaphtylene (208-96-8 ) 3B. Anthracene- (120.12.7 ) 48, Banzldine _.. . (92-87-5 ) 5B. Benzo (a). Anthracene _ 56-55-3 ) 6B, Benzo (a) Pyrene (50.32-8) 1 78. 3,4-Benzo- - ?fluoranthgna .... .. -(205.99=2) 8B. Benzo (ghi)- (191r.24.2) _98,:Benzo.(k) — . �lii6nnth7ine . - • — - ' (207-08-9 ) 108! Bk' (2-Chloro- — ethoxy) Methane 178. Bis(2-Chloro- ethyl) Ether -011-44.4) 128. Bia (2-Chlaroiso W?PYO Ethor )102ZI ) 13B..Bla (2-Ethyl- — ,'hexyl): Phthalate (1f7r81.7) „148 'i-Bromo- hsrlS( 'PbenYl • ' • .. .168:Butyl Benzyl i P.fitti�lito (86�,-T 188:�C,hry,ioiie ' 188;41banzo. a,hJ QtitFira7zr►a-•- <(s3=.gas).:' .. , s.20B. 1,2-0 ich loro- berizena(96.60 1) 21 B. 1,3-01chloro- benaen® (541-73-1 EPA Form 3510.2C (8-90) PAGE;V-6 CONTINUE ON PAGE V-7 CONTINUED I PAGE V-S ®LLUTA,aa 2• ARK W 3. EFFLUENT4. P.,PANDCAS UNITS 5. INTAKE (uplional) {NUMBER �Te'T b. o g• a og- e, MAXIMUM DAILY VALUE b• MAXIN[ M 3,o ppY VALUE a.LONG TERM AVRG• VALUE ;•• ,Nc L,Cv eo Llgvg (! aUallable (iT aVat/able) a NO.OF a. LONG TERM b. NO.OF ANAL- "(JJ aUaI{ab1C) OUCH- �iNT fLNT l'1 (z) Mwss I'l (.l Mwsc YSES CONClNTWATION 1=J MASS CONC<NTIHATION CONC a. CONCEN' TRATION b. MASS A E E ANAL- (�I coNceN- I�1 Mgbb Y$E$ ENTH ATION GCAIIS FRACTION — BASE/NEUTRAL COMPOUNDS (continued' TN ATION 8;1;4 Dichloro- ;:oiiona. (9 06-46-7 B'$3;�Dichlor ;;g P Ipto:' SON": Dlnitro- . to{uario4606 20-2) -OCtyI Phthalete (117.84.0) ;PM.4,2-043henyl- tiy�dSaaliie;(os`Aza b;eruenei): 022-66-7 - :3113r'Fluoranthene (206=44-0) . r,328:Fluorane 348.. Htica- chlorobited{one 358. Hoxachioro- cyclopontadiane (77-47-4) . 368. 'Hoxachloro- ethane (67-72-1) 37B.Indeno - 77 (1,2,3•cd) Pyreno (193.39-5) 38 B.' I sophoro na _ (78-59=1) 39B. Naphthalene (91-20-3) 408. Nitrobenzene — (98-95-3) 41 B. N-N Itro- sodlmethylamine (62-75-9) 42B. N-Nltrosod{- N-Propylemine j. 621-64-7) -fFA Form 3510-2G (a-80) - PAGE V-7 CONTINUE ON REVERSE CONTIRP 1 HE FRONT I. POLLUTANT • Z.'MARX x AND CAS 3. EFFLUENT 4. UN1T5 5. INTAKE (nptionali a. LONG TERM RA E V LUE b. NO.OF NUMBER aresT b oe• C ■e- 8. MAXUWUM�DAILY VALUE b. MAXIM M 3,Q DAY VALUE c.LONG T }iM AKR�, VALUE d. NO.OF we ucvc ucvc t Oua a CUat O e we- I•Re- wo- ANAL- (it et)atlal)1C) O111R• 9eNT EQNT (11 lil MA64 111 lil MASS (1) (il Mw55 YSES CONC CNTRATION CONCENTRATION CONCENTRATION a. CONCEN• TRATION b. MASS ANAL: �1'$E$ _ IITN ATIONN lil MAG4 GCAIIS FRACTION — BASEANEUTRAL COMPOUNDS (continued) B. N-Nitro- todiphonylamine (86-30.6) "B.Phonanthrone 46B. Pyrons 468i 1.2,4 - Trl c1i1o'ro�lt�ono . Qfda .RACTION-PESTICIDES' 2P::Q C. (�1:$84BY P::¢C 4P.::yy:=BHC . 5P. S-BHC (319.88-8) . 6P. Chlordane 7P• 4,41-DDT - (50.29.3) . _. 8P. 4,4'rDDE (72-55-9) = 9P. 4,4.-D D D (72-54-8 ) 10P. Dieldrin (60-57-1 ) 11P, d-Endosuifan (115-29-7) 12P. Q-Endosulfan (115-29-7) 13P. Endosulfan Sulfate 11 ; (1031-07-8) 14P• Endrin (72-20-8), 15P••Endr1n Aldehyde (7421-93.4) 16P. Heptachlor (76-44-8) w-A ror1R3o1u-2V (C-bv) rJA"r- V-o CONTINUE ON PAGE V-9 EPA I.D. NUMBER (copy from Item 1 of For UTFALL NUMBER CONTINUED FRO)E V-8 nlrna.aF��Rn I. POLLUTANT 2. MARK 'A' AND CAS 3. EFFLUENT 4. UNITS 5. INTAKE (optional) arEar b. �E- NUMBER INc 61EVE C ■E- uav¢ a. MAXIMUM DAILY VALUE . MAXI �.tM 3pp ppppY VALUE if available) C-LONG T�}�M y R VALUE (t/aUafla�lef d NO.OF a. LONG q TERM b. NO.OF wE- •Rt (i/.auaiiablt•.) pUlq- SENT m,- SENT ANAL- YSES a. CONCEN- TR ATION b. MASS ANAL• YSES III CONCENTRATION I:I MASS I11 GONCf:NTgA TION Itl MAYS III CO N C C NTRAT I ON Itl MAYG III CONCaw —ATION Itl MAGG GCJMS FRACTION — PESTICIDES (continued) 17P. Heptachlor E pox ido (1024.57-3) 18P. PCB-1242 (53469-21-9) 19P, PCB-1254 (11097.69-1) 20P, PCB-1221 — -- (11104-28-2) 21P. PCB-1232 (11141-16-5) 22P. PCB-1248 (12672-29-6) 23P. PCB-1260 (1109"2-5) 24P. PCB-1616 (12674-11-2) , 25P.Toxaphone (8001-35-2) r/itat V-9 id EPA, Forth 3510-2C (8-90) S SCHEMATIC WATER FLOW GROVER INDUSTRIES, INC., TRYON PLANT LYNN, POLK COUNTY, NORTH CAROLINA January 31, 2003 F:\MARGIE\GARYSWATER. SAM .,t FWATF� OHO 9QG �+ AA � NCDENR O `C Gary L Semmel Grover Industries, Inc. P.O. Box 350 Lynn, NC 28750 Dear Permittee: Michael. F. Easley Governor William G. Ross, Jr., Secretary North Carolina Department of Environment and Natural Resources Alan .W.Xlimek, P.E., Director Division of Water Quality January 3, 2003 Subject: Renewal Notice NPDES Permit NC0004391 Tryon Plant WWTP Polk County The subject permit expires on July 31, 2003. North Carolina Administrative Code (15A NCAC 2H.0105(e)) requires that an application for permit renewal be filed at least 180 days prior to expiration of the current permit. If you have already mailed your renewal application, you may disregard this notice. To satisfy this requirement, your renewal package must be sent to the Division postmarked no later than February 1, 2003. Failure to request renewal of the permit by this date may result in a civil assessment of at least $500.00. Larger penalties may be assessed depending upon the delinquency of the request. If any wastewater discharge will occur after July 31, 2003 (or if continuation of the permit is desired), the current permit must be renewed. Discharge of wastewater without n valid permit would violate North Carolina General Statute 143-215.1 and could result in assessment of civil penalties of up to $25,000 per day. If all wastewater discharge has ceased at your facility and you wish to rescind this permit, contact Robert Farmer of the Division's Compliance Enforcement Unit at (919) 733-5083, extension 531. You may also contact the Asheville Regional Office at (828) 251-6208 to begin the rescission process. Use the enclosed checklist to complete your renewal package. The checklist identifies the items you must submit with the permit renewal application. If you have any questions, please contact Valery Stephens at (919) 733-5083, extension 520. Sincerely, Charles H. Weaver, Jr. NPDES Unit cc: Central Files Ash 'will Ree al,;®ffce Wa[er.,Quahty{Sectoo NPDES File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 919 733-5083, extension 520 (fax) 919 733-0719 VisITUSONTHEINTERNET@http://h2o.enr.state.nc.us/NPDES e-mail: valery.stephens@ncmail.net NPDES Permit NC0004391 Tryon Plant WWTP Polk County The following items are REQUIRED for all renewal packages: ❑ A cover letter requesting renewal of the permit and documenting any changes at the facility since issuance of the last permit. Submit one signed original and two copies. ❑ The completed application form (copy attached), signed by the permittee or an Authorized Representative. Submit one signed original and two copies. ❑ If an Authorized Representative (such as a consulting engineer or environmental consultant) prepares the renewal package, written documentation must be provided showing the authority delegated to any such Authorized Representative (see Part II.B.11.b of the existing NPDES permit). ❑ A narrative description of the sludge management plan for the facility. Describe how sludge (or other solids) generated during wastewater treatment are handled and disposed. If your facility has no such plan (or the permitted facility does not generate any solids), explain this in writing. Submit one signed original and two copies. The following items must be submitted by anv Municit)al or Industrial facilities discharLying process wastewater: Industrial facilities classified as Primary Industries (see Appendices A-D to Title 40 of the Code of Federal Regulations, Part 122) and ALL Municipal facilities with a permitted flow ? 1:0 MGD must submit a Priority Pollutant Analysis (PPA) in accordance with 40 CFR Part 122.21. The above requirement does NOT apply to privately owned facilities treating 100% domestic wastewater, or facilities which discharge non process wastewater (cooling water, filter backwash, etc.) PLEASE NOTE: Due to a change in fees effective January 1, 1999, there is no renewal fee required with your application package. Send the completed renewal package to: Mrs. Valery Stephens NC DENR / Water Quality / Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 North Carolina - Department of'Environment and Natural Resources` - Water Pollution Control System Operator Certification Commission Michael F. Easley, Governor William G. Ross Jr., Secretary Coleen H. Sullins, Chairman . NCDENR CERTIFIED MAIL August'17, 2001 RETURN RECEIPT'REOUESTED Mr:. Gary Semmel Grover Ind./Tryon Plant PO Box 350 Lynn, NC 28750 System: Grover Ind./Tryon Plant Wastewater Treatment System Classification: Grade 1 Physical Chemical System Subject: Designation of ORC. and Backup ORC for Physical / Chemical . Permit: NC0004391' Dear Mr. Semmel: The Water Pollution Control System Operators Certification Commission adopted Rule 15A NCAC 8G .0306, Classification of Physical / Chemical Systems, effective April• 1, 1999. In order to insure the proper operation and maintenance of these systems, this Rule requires that all systems permitted for a physical / chemical process to treat wastewater be classified as physical / chemical systems. If the subject physical chemical system consists of systems designed for (1) the remediatiori. of contaminated groundwater, or (2) that utilizes a primarily physical process to treat wastewaters, (with the exception of reverse osmosis, electrodialysis, and' utrafiltration systems), then that system shall be classified as a Grade I Physical / Chemical Water Pollution Control System. Rule 15A NCAC 8G .0306(a) If the subject physical / chemical system consists of systems that utilizes a primarily chemical process to treat wastewaters (including those systems whose treatment processes are augmented physical processes), they shall be classified as a Grade II Physical / Chemical Water Pollution Control. System. Reverse osmosis, electrodialysis, and utrafiltration systems shall also be classified as Grade II Physical. / Chemical Water Pollution Control System. Rule 15A NCAC 8G .0306(b) If the water pollution control system that has, as part of its treatment process, biological water pollution control system that may be classified under Rule .0302, then that system shall be subject to additional classification as a biological water pollution control system. Rule 15A NCAC 8G .0306(c) Any water pollution control system subject to classification under Rule .0302 of this Section, utilizing a physical / chemical process to enhance an activated sludge or fixed growth process, shall not be subject to additional classification. Rule 15A NCAC 8G .0306(d) 1618 Mail Service Center, Raleigh, North Carolina 27699-1618 Phone: 919 — 733-0026 1 FAX: 919 — 733-1338 AN EQUAL OPPORTUNITY \ AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED / 10% POST CONSUMER PAPER The Water Pollution Control System Operators Certification Commission hereby classifies your system as a Grade 1 Physical Chemical System. This classification is based on information, submitted in your application for a NPDES permit and/or based on the information you provided in the physical chemical classification ' survey that you completed during the months of April -May 2001. As required by Rule 15A NCAC 8G .0202(2) and the subject permit, a certified Operator in Responsible Charge (ORC)' and back-up operator of the appropriate type must be designated for each classified system. Your system requires an ORC and back-up operator who hold valid physical / chemical operator certificates. Please complete and return the enclosed designation form to this office by December 31, 2003. Failure to designate a properly certified ORC and back-up operator is a violation of the permit issued for this system. In accordance with Rule 15A NCAC 8G .0406(b), individuals presently working at physical / chemical water pollution control systems holding a valid Grade I, H, III, or IV wastewater treatment plant operator certification, may apply fora conditional operators physical / chemical certificate without examination. He or she may do so if, he ' or she has one year experience and has successfully completed a training school sponsored or co -sponsored by the Commission for Grade I or Grade 2 Physical / Chemical Water Pollution Control System Operators. This conditional certification allows the bearer to act as the ORC or Backup ORC of that System only. This conditional certification must be renewed annually per section .0700 of the rules. The Rules for this certification as well as others is found on the DWQ/Technical Assistance and Certification Unit web page (http://h20.enr.state.nc.us/tacu/). Plans are now being made to conduct the first physical chemical school in January 15-18, 2002 at the McKimmon Center in Raleigh. This school is co -sponsored by AWWA/WEA and the NC Water Pollution Control System Operators Certification Commission. As soon as arrangements for the school are finalized you will receive more information. If we can be of assistance or you have any questions concerning this requirement, please call James Pugh at 919-733-0026, ext. 341 or e-mail: James.Pugh@ncmail.net. Sincerely, -J Tony Arnold, Supervisor Technical Assistance and Certification Unit Enclosures cc: WSRO Central Files TAC Facility Files �r�� ffl� J NCDE R ENLE COPY North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary June 7, 2010 Mr. Gary L. Semmel Grover Industries Inc. PO Box 79 Grover, NC 28073 SUBJECT: Rescission of Notice of Violation and Assessment of Civil Penalty For Violations of North Carolina General Statute (G.S.) 143-215.1(a)(6) and NPDES Permit NC0004391 Grover Industries Inc. Tryon Plant WWTP Case No. LV-2010-0079 Polk County Dear Mr. Semmel: This letter rescinds the Notice of Violation and assessment of civil penalty in the amount of $667.00 ($600.00 civil penalty + $67.00 enforcement costs) against Grover Industries Inc. This assessment was based upon the following facts: a review has been conducted of the discharge monitoring report (DMR) submitted by Grover Industries Inc. for the month of December 2009. In response to the assessment the operator filed an amended DMR which corrected the transcription error. The violation has been deleted from the Asheville Regional Office's files. If you have any questions, please contact the Water Quality staff or Jeff Menzel of the Asheville Regional Office at 828-296-4500. Sincerely, i FOP Roger C. Edwards, Regional Supervisor Surface Water Protection Section Asheville Regional Office �'�•cc: Ashevill'e_Files.__.- __�____ Central Files Bob Guerra Enforcement Files _dSURFACE WATER PROTECTION — ASHEVILLE REGIONAL OFFICE ff Location: 2090 U.S. Highway 70, Swannanoa, NC 28778 Phone: (828) 296-4500\FAX: 828 2997043\Customer Service: 1-877-623-6748 Internet: www.ncwaterauality.org S:\SWP\Polk\Wastewater\Industrial\Grover Industries 04391\LV-2010-0079-03-17-10 rescind.doc PL.. TREVCO E V ENVIRONMENTAL * MAINTENANCE * CONSTRUCTION {---- 2020 Howard Gap Road 1 Hendersonville, N.C. 28792 MAR 2 6 2010 Phone(828)696-8971 Fax(828)696-8971 9/23/06 NCDENR DWQ-SWP Attn: Roger Edwards 2090 U.S. Highway 70 Swannanoa, NC 28788 Mr. Edwards: P WATER QUALITY SECTION ASHEVILLE REGIONAL OFFICE In regard to NOV-LV-2010-0079 for Grover Industries (permit #NC0004391) we respectfully request leniency. On the ►_ever 200.Chromium, was reported to our staff by Pace Analytical in micrograms. Our DMR reported the result in milligrams per liter. Due to this error the facility was thought to be out of compliance. The attached amended report show the correct Chromium result. We are constantly looking for ways to improve our service and have implemented safeguards to ensure that these types of errors do not occur in the future Any help you can provide will be greatly appreciated. If I can be of further assistance please don't hesitate to call. 2erely, ,��-- Trevor C. McMinn EFFLUENT PERMIT NO. NC0004391 -­.,,;DISCHARGENO.: -001 -.MONTH -;'December 2009 ACILITY NAME Grover Industries Class If COUNTY 'OPERATOR IN RESPONSIBLE CHARGE (OR- Trevor C. McMinn GRADE 11 PHONE CERTIFIED LABORATORIES(l) Pace Analytical Services Inc. 2 NNA W irin\ CHECK BOX IF ORC HAS CHANGED ­'`PERSON(S) COLLECTING, -SAMPLES ,<Jr6v,�r me r x'ilt3J27J201 Amended Report (SIGNATURE OF OPERATOR IN RESPONSIBLE CHARGE., BYTHISSIGNATURE, I CERTIFY THAT THIS REPO;RT,IS ACCURATE AND COMPLETETOTHE.BESTOF MY L\ L W. rA, W IMMU Facility5,, _ . B: (Please Check one of the following) _ All monitoring data and sampling frequencies meet permit requirements Compliant All monitoring data and sampling.frequencies do NOT meet .permit requirement: F-1 Noncompliant If the facility is noncompliant, Please comment on the corrective actions being taken in respect to equipment, operation, maintenance, etc., and a time table for improvements to be made. " I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a systems designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Grover Industries Permittee (Please pint or type.) 7L C• 3/18/ 2010 Signature of Permittee" Date P.O Box 350 Lynn, NC 28750 (828)859-9125 July. 31,2013 Permittee Address Phone Number Permit Exp. Date 00010 Temperature 00076 Turbidity 00080 Color (Pt -Co) 00082 Color (ADMI) 00095 Conductivity 00300 Dissolved Oxygen 00310 BOD 5 00340 COD 00400 pH 00530 Total Suspended Residue 00545 Settleable Matter 00556 Oil & Grease 00600 Total Nitrogen 00610 Ammonia Nitrogen 00065 Total ICeldhal Nitrogen 00630 Nitrates/Nitrites PARAMETER CODES 00951 Total Fluoride 01002 Total Arsenic 01027 Cadmium 01032 Hexavalent Chromiur 01034 Chromium 01037 Total Cobalt 01042 Copper 01067 Nickel 01077 Silver 01092 Zinc 01105 Aluminum 01147 Total selenium 31616 Fecal Coliforn 32730 Total Phenolics 34235 Benzene 34481 Toluene 38260 MBAs 01045 Iron 39516 PCBs 01051 Lead 50050 Flow Parameter Code assistance may obtained by calling the Water Quality Compliance Group at (919) 733-5083; extension 581 or 534. 50060 Total Residual Chlorine 71880 Formaldehyde 71960 Mercury 81551 Xylene 00665 Total Phosphorous 00720 Cyanide 00745 Total Sulfide 00927 Total Magnesium 00929 Total Sodium 00940 Total Chloride The monthly average for fecal coliform is to be reported as a GEOMETRIC mean. Use only units designated in the reporting' facility's permit for reporting data ' ORC must visit facility and document visitation of facility as required per 15J NCAC 8A .0202 (b) (5) (B). " If siged by other than the permitee, delegation of signatory authority must be on file with the state per 15A NCAC 2B .0506 (b) (2) (D). Kul IM==M EM IMEE=Mm= EM mm mom IMEMMENE EM MEE moor,", m R��Mm OEM Facility . `,;: (Please Check one of the following) All monitoring data and sampling frequencies meet permit requirements Compliant All monitoring data and sampling frequencies do NOT meet permit requirement; ❑ Noncompliant If the facility is noncompliant, Please comment on the corrective actions being taken in respect to equipment, operation, maintenance, etc., and a time table for improvements to be made. " 1 certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance With a systems designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Grover Industries Permittee (Please pint or type.) /A&M C. M C74 "4"- 3/18/ 2010 Signature of Permittee" Date P.O Box 350 Lynn, NC 28750 (828)859-9125 July. 31 2013 Permittee Address Phone Number Permit Exp. Date 00010 Temperature 00076 Turbidity 00080 Color (Pt -Co) 00082 Color (ADMI) 00095 Conductivity 00300 Dissolved Oxygen 00310 Boo 5 00340 COD 00400 pH 00530 Total Suspended Residue 00545 Settleable Matter 00556 Oil & Grease 00600 Total Nitrogen 00610 Ammonia Nitrogen 00065 Total Neldhal Nitrogen 00630 Nitrates/Nitrites 00665 Total Phosphorous 00720 Cyanide 00745 Total Sulfide 00927 Total Magnesium 00929 Total Sodium 00940 Total Chloride PARAMETER CODES 00951 Total Fluoride 01002 Total Arsenic 01027 Cadmium 01032 Hexavalent Chromiurr 01034 Chromium 01037 Total Cobalt 01042 Copper 01045 Iron 01051 Lead 01067 Nickel 01077 Silver 01092 Zinc 01105 Aluminum 01147 Total selenium 31616 Fecal Coliforrn 32730 Total Phenolics 34235 Benzene 34481 Toluene 38260 MBAs 39516 PCBs 50050 Flow 50060 Total Residual Chlorine 71880 Formaldehyde 71900 Mercury 81551 Xylene ' Parameter Code assistance may obtained by calling the Water Quality Compliance Group at (919) 733-5083, extension 581 or 534. The monthly average for fecal coliform is to be reported as a GEOMETRIC mean. Use only units designated in the reporting facility's permit for reporting data ' ORC must visit facility and document visitation of facility as required per 15J NCAC 8A .0202 (b) (5) (B). " If siged by other than the permitee, delegation of signatory authority must be on file with the state per 15A NCAC 2B .0506 (b) (2) (D)• DES # NC0004391 DISCHARGE # 001 MONTH FACILITY NAM GROVER INDUSTRIES, INC. COl STREAM NORTH PACOLET RIVER - LOCATION UPSTREAM 50 FEET OF DISCHARGE`',-,,'_; "LOCAL UPSTREAM U O N W 0 > o = p v O U 0 N a d to> J p 6 2o Lu z U 1 1-- p W LL HRS 'C Units mM mM �noorre ..d 123 11 1 December YEAF 2009 • '.. POLK ^� NORTH PACOLET RIVER DOWNSTREAM 100 FEET OF DISCHAF F it N 4 1= U) O i 2 U IL m m o m a W z U F F 0 LL HRS 'C Units mgn mgn ;wlbo u 19 - 110.314( )740 9 Average 9 9.5 123 Average 9 Maximum 9 9.5 123 Maximum 9 Minimum 9 9.5 123 Minimum 1 9 10.3 46 10.31 1 46 aceAnalytical ® . f �f W..pacetabscmn 1 r December 16, 2009 Mr. Trevor McMinn TREVCO 2020 Howard Gap Rd. Hendersonville, NC 28792 RE: Project: Grover 12/2109 Pace Project No.: 9258609 Pace Analytical�xs, inc. 2225 f?iverside Dr. Asheville, NC 28804 (828)254-7176 Pace Analytical Services, Inc. 9800 IGrncey Ave. Suite 100 Hutdersville, NC 28078 Dear Mr. McMinn: Enclosed are the analytical results for sample(s) received by the laboratory on December 02, 2009. The results relate only to the samples included in this report. Results reported herein conform to the most current NELAC standards, where applicable, unless otherwise narrated in the body of the report. Inorganic Wet Chemistry and Metals analyses were performed at our Pace Asheville laboratory and Organic testing was performed at our Pace Huntersville laboratory unless otherwise footnoted. All Microbiological analyses were performed at the laboratory where the samples were -received. If you have any questions concerning this report, please feel free to contact me. Sincerely, Jane Meehan for Tom Williams tom.williams@pacelabs.com Project Manager Enclosures REPORT OF LABORATORY ANALYSIS This report WoR not be reproduced, except in full, without the written consent! of PaceAru4ttcal Services, Inc.. sLLf�i7�.la - (704)875.9092 Page 1 of 6 r � m wAnalyi cal { ! ` wmxpacdabs com Project: Grover 12009 Pace Project No.: 9258009 Asheville Certification We 2225 Riverside Dr. Asheville, NC 28804 Connecticut Certification #. PH-0106 Virginia Certification #: 00072 Tennessee Certification #: 2980 South Carolina Certification #: 99030001 South Carolina Bioassay Certification #: 99030002 Pennsylvania Certification #. 68-03578 North Carolina Wastewater Certification M 40 Pace Anelytical t �es, Inc. Dr. Ashevi0e, NC 28804 (828)254-7176 CERTIFICATIONS North Carolina Drinking Water Certification M 37712 North Carolina Bioassay Certification #: 9 New Jersey Certification #: NC011 Massachusetts Certification 7k. M-NC030 Louisiana/LELAP Certification #: 03095 Rorida/NELAP Certification #: E87M West Virginia Certification * 356 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in foil, without the written consent of PaeeAnelytical Services, Inc.. ,o A Pace Analytical Sonrlces, Inc. 98001anceyAve. Sude 100 Huntemille, NC 28078 (704)875-9092 Page 2 of 6 i ® ~l� Pace Anawcal'. les, lam. Pace Analytical Services, Inc. q/+Q /�n�(� ical 222 -- _: Ide Dr. 98001GnceyAve. Suite 100 / crr��i! u rGJ�r` Va Asheville, NC 28M Huntemx0e, NC 28078 / (828)254-7176 (704)875.9092 ANALYTICAL RESULTS Project Grover 1212109 Pace Project No.: 9258609 Sample: Grover EH Lab ID: 9258609001 Collected: 12/02/09 08:00 Received: 12/02/09 11-10 Matrix: Water Parameters Results Units Report UnIft DF Prepared Analyzed CAS No. Qual 200.7 MET ICP Analytical Method: EPA 200.7 Preparation Method: EPA 200.7 Chromium ND ug/L 5.0 1 12/0410915:30 1210710919:58 7440'47-3 Copper 93.8 ug(L 5.0 1 1210410915:30 12/07109.19:58 7440-50-8 Zinc 131 ug/L 10.0 1 12/04/0915*30 1210710919:58 7440-66-6 2540D Total Suspended Solids Analytical Method: SM 2540D Total Suspended Solids 11.3 mg/L 8.3 1 12106/0913:59 4508,S2D Suicide Wager Analytical Method: SM 4500S2D Sulfide ND mg/L 0.10 1 12104/0915:42 5210E BOD, 5 day Analytical Method: SM 5210B BOD, 5 day 8A mg/L 2.0 1 12/02/09 20:39 12/07/0914:15 490A Phenolics, Total Anal Method: EPA 420A Phenol 0.037 mg/L 0.010 1 12116/0912.26 108-95-2 4500CNE Cyanide, Total Analytical Method: SM 4500-CN-E Cyanide ND mg/L 0.0050 1 1210810914.59 57-12-5 MO 5220D COD Ana"cal Method: SM 5220D Chemical Oxygen Demand 50.0 mg/L 25.0 1 1211110910:00 Data: 121161200912:52 PM REPORT OF L.ABORATORY'ANALYSIS This report shell not be repmdLmd, except in fun, wiOwnd the written consent or Pace Anal cw semew, Mr . N ACCC, y�I ' vGl_J�z Page 3 of 6 ® Pace Analytieal7�lrs,Inc. Pace AnalACalServices,Inc. 'aceAnalytical 222.�.. ode Dr. 9800lQnceyAve. Suite100 i --` , Ash wile. NC 28804 NunterwAlle, NC 28078 (828)264-717,6 (704)875.9092 ANALYTICAL RESULTS Project - Grover 12/2/09 Pace Project No.: 9258609 Sample: Grover Up Lab ID: 0268609002 Collected: 12/02/09 07:35 Received: 12/02/09 11:10 Matrix: Water Parameters Results Un'fis Report Limit DF Prepared Analyzed CAS No. Qual 120.1 Specific Conductance Ana"cal Method: EPA 120.1 Specific Conductance 123 umhos/cm 10.0 1 12/15/0912:50 Date: 12/16/200912:52 PM REPORT OF LABORATORY ANALYSIS This report 3ha0 not be repro, except in full, without the written consent of PaceAwWcal Services, Inc.. p •CCOgaq VLL�tl�a Page 4 of 6. Pace Analytical — t'*. ine. Pace Analytical Services, Ina ceAnalyticalm , 2W- �ddeDe 980019noeyAve. Suite100 r._. f Asheville, NC 28804 Huntersville, NC2kW0 wriacp—bbs-ow (928)254-7176 (704)875.9092 ANALYTICAL RESULTS Project Grover 12/2109 Pace Project No.: 9258609 . Sample: Grover On Lab.10: 9258609003 Collected: 12/02/09 07:40 Received: 1210210911:10 Matrix: Water - Parameters Results Units Report Limit OF Prepared Analyzed CAS No. Qual 120.1 Specific Conductance Analytical Method:. EPA 120.1 Specific Conductance , 46.3 umhos/cm 10.0 1 `12115/0912:50 Date: 121161200912:52 PM REPORT OF LABORATORY ANALYSIS Page 5 of 6 This report shall not be reproduced, except in full, without the written consent of Pace Analytical Services. lrr—. ` y m PaceAnaWcWk r.,Inc. Pace AwdyBcalServices. Inc. aceAna"cal 2229. .Ide Dr. 9800 wncey Ave. Suite 100 Asheville, NC 28804 Huntemville, NC 28078 j (828)254-7176 (704)876-9092 i QUALIFIERS Project Grover 12/2/09 Pace Project No.: 9258609 DEFINITIONS DF - Dilution Factor; if reported, represents the factor applied to the reported data due to changes in sample preparation, d0ution of the sample aliquot, or moisture content ND - Not Detected at or above adjusted reporting lirmt. .1- Estimated concentration above the adjusted method detection limit and below the adjusted reporting' limit MDL -Adjusted Method Detection Limit S - Surrogate 1,2-Diphenylhydrazine (8270 listed anatyte) decomposes toAzobenzene. Consistent with EPA guidelines, unrounded data are displayed and have been used to calculate % recovery and RPD values. LCS(D) - Laboratory Control Sample (Duplicate) MS(D) - Matrix Spike (Duplicate) DUP - Sample Duplicate RPD - Relative Percent Difference NC - Not Calculable. Pace Analytical is NELAP accredited. Contact your Pace PM for the current list of accredited analytes. U - Indicates the compound was analyzed for, but not detected. ANALYrE QUALIFIERS Mo Matrix spike recoveryand/or matrix spike duplicate recovery was outside laboratory control limits. Date: 12/16/2009 12:52 PM REPORT OF LABORATORY ANALYSIS This report shell not be reproduced, accept in full, without the written consent of Pace Analytical Services, Inc.. v r Fceo.,o� n 9�s Page 6 of 6 rcacwKi:..: NCDENR ..� North Carolina Department of-Environ'ment and Natural Resources 4 Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary March 17, 2010 RETURN RECEIPT REQUESTED 7007 1490 0004 0713 9080 Gary L Semmel Grover Industries Inc PO Box 79 Grover, NC 28073 SUBJECT: Notice of Violation and Assessment of Civil Penalty for Violations of North Carolina General Statute (G.S.) 143-215.1(a)(6) and NPDES Permit NC0004391 Grover Industries Inc Tryon Plant WWTP Case No. LV-2010-0079 Polk County Dear Mr.Semmel: This letter transmits a Notice of Violation and assessment of civil penalty in the amount of $667.00 ($600.00 civil penalty + $67.00 enforcement costs) against Grover Industries Inc. This'assessment is based upon the following facts: a review has been conducted of the discharge monitoring report (DMR) submitted by Grover Industries Inc for the month of December 2009. This review has shown the subject facility to be in violation of the discharge limitations and/or monitoring requirements found in NPDES Permit NC0004391. The violations which occurred in December 2009 are summarized in Attachment A to this letter. Based upon the above facts, I conclude as a matter of law that Grover Industries Inc violated the terms, conditions or requirements of NPDES Permit NC0004391 and G.S. 143-215. 1 (a)(6) in the manner and extent shown in Attachment A. In accordance with the maximums established by G.S. 143-215.6A(a)(2), a civil penalty may be assessed against any person who violates the terms, conditions or requirements of a permit required by G.S. 143-215.1(a). ase upon tfie above findings of tact and conclusions of law, and in accordance with authority provided by the Secretary of the Department of Environment and Natural Resources and the Director of the Division of.Water Quality, I, Roger C. Edwards, Division of Water Quality Regional Supervisor for the Asheville Region, hereby make the following civil penalty assessment against Grover Industries Inc: V/SURFACE WATER PROTECTION —ASHEVILLE REGIONAL OFFICE Location: 2090 U.S. Highway 70, Swannanoa, NC 28778 Phone: (828) 296-4500\FAX: 828 2997043\Customer Service: 1-877-623-6748 Internet: www.ncwaterauality.org S:\SWP\Polk\Wastewater\Industrial\Grover Industries 04391\LV-2010-0079-03-17-10.doc 1 of the 1 violations of G.S. 143-215.1(a)(6) and NPDES Permit No. $100.00 NC0004391, by discharging waste water into the waters of the State in violation of the Permit Daily Maximum limit for CHROMIUM. 1 of the 1 violations of G.S. 143-215.1(a)(6) and NPDES Permit No. $500.00 NC0004391, by discharging waste water into the waters of the State in violation of the Permit Monthly Average limit for CHROMIUM. $600.00 TOTAL CIVIL PENALTY $67.00 Enforcement Costs $667.00 TOTAL AMOUNT DUE Pursuant to G.S. 143-215.6A(c), in determining the amount of the penalty I have taken into account the Findings of Fact and Conclusions of Law and the factors set forth at G.S. 143B- 282.1(b), which are: (1) The degree and extent of harm to the natural resources of the State, to the public health, or to private property resulting from the violation; (2) The duration and gravity of the violation; (3) The effect on ground or surface water quantity or quality or on air quality; (4) The cost of rectifying the damage; (5) The amount of money saved by noncompliance; (6) Whether the violation was committed willfully or intentionally; (7) The prior record of the violator in complying or failing to comply with programs over which the Environmental Management Commission has regulatory authority; and (8) The cost to the State of the enforcement procedures. Within thirty days of receipt of this notice, you must do one of the following: Submit payment of the penalty: Payment should be made directly to the order of the Department of Environment and Natural Resources (do not include waiver form). Payment of the penalty will not foreclose further enforcement action for any continuing or new vioh6on(s). Please submit payment to the attention of: Point Source Compliance/Enforcement Unit .Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 OR 2. Submit a written request for remission or mitigation including a detailed justification for such request. Please be aware that a request for remission is limited to consideration of the five factors listed below as they may relate to the reasonableness of the amount of the civil penalty assessed. Requesting remission is not the proper procedure for contesting whether the violation(s) occurred or the accuracy of any of the factual statements contained in the civil penalty - - assessment document. Because a remission request forecloses the option of an administrative hearing, such a request must be accompanied by a waiver of your right to an administrative hearing and a stipulation and agreement that no factual or legal issues are in dispute. Please 11 3. File a petition for an administrative hearing with the Office of Administrative Hearings: If you wish to contest any statement in the attached assessment document you must file a petition for an administrative hearing. You may obtain the petition form from the Office of Administrative Hearings. You must file the petition with the Office of Administrative Hearings within thirty (30) days of receipt of this notice. A petition is considered filed when it is received in the Office of Administrative Hearings during normal office hours. The Office of Administrative Hearings accepts filings Monday through Friday between the hours of 8:00 a.m. and 5:00 p.m., except for official state holidays. The original and one (1) copy of the petition must be filed with the Office of Administrative Hearings. The petition may be faxed - provided the original and one copy of the document is received in the Office of Administrative Hearings within five (5) business days (S �71WTIT�i_�'TFs=�:i4T7�-'-ti'a�Temieenn T)',n w,n.l-.«.....-la« ..�-r .. 411�71-rr��c A-7__ •— _�. •--_------- - .. . is: Office of Administrative Hearings 6714 Mail Service Center Raleigh, North Carolina 27699-6714 Telephone (919) 733-2698 Facsimile: (919) 733-3478 and Mail or hand -deliver a copy of the petition to General Counsel Department of Environment and Natural Resources 1601 Mail Service Center Raleigh, North Carolina 27699-1601 Please indicate the case number (as found on page one of this letter).on the petition. Failure to exercise one of the options above within thirty (30)' days of receipt of this letter, as evidenced by an internal date/time received stamp (not a postmark), will result in this matter being referred to the Attorney General's Office for collection of the penalty through a civil action. Please be advised that additional penalties may be assessed for violations that occur after the review period of this assessment. If you have any questions, please contact the. Water Quality staff or Jeff Menzel of the Regional Office at 828-296-4500. Sincerely, Roger CP Edwards, Regional Supervisor Surface Water Protection Section Asheville Regional Office ATTACHMENTS eo B6 onal Fides/ Enforcement Files w/ attachments Central Files w/ attachments prepare a detailed statement that establishes why you believe the civil penalty should be remitted, and submit it to the Division of Water Quality at the address listed below. In determining whether a remission request will be approved, the following factors shall be considered: (1) whether one or more of the civil penalty assessment factors in NCGS 143B-282.1(b) was wrongfully applied to the detriment of the petitioner; (2) whether the violator promptly abated continuing enviromnental damage resulting from the violation; . (3) whether the violation was inadvertent or a result of an accident; (4) whether the violator had been assessed civil penalties for any previous violations; or (5) whether payment of the civil penalty will prevent payment for the remaining necessary -remedi Fact �_ - . __ ._ ----------------- Please note that all evidence presented in support of your request for remission must be submitted in writing. The Director of the Division of the Division of Water Quality will review your evidence and inform you of his decision in the matter of your remission request. The response will provide details regarding the case status, directions for payment,.and provision for further appeal of the penalty to the Environmental Management Commission's Committee on Civil Penalty Remissions (Committee). Please be advised that the Committee cannot consider information that was not part of the original remission request considered by the Director. Therefore, it is very important that you prepare a complete and thorough statement in support of your request for remission. In order to request remission, you must complete and submit the enclosed "Request for Remission of Civil Penalties, Waiver of Right to an Administrative Hearing, and Stipulation of Facts" form within thirty (30) days of receipt of this notice. The Division of Water Quality also requests that you complete and submit the enclosed "Justification for Remission Request." Both forms should be submitted to the following address: Point Source Compliance/Enforcement Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 N JUSTIFICATION FOR REMISSION REQUEST DWQ Case Number: LV-2010-0079 Assessed Party: Grover Industries Inc Permit No.NC0004391 County: Polk Amount Assessed: $667.00 Please use this form when requesting remission of this civil penalty. You must also complete the "Request For Remission, Waiver of Right to an Administrative Hearing, and Stipulation of Facts" . --form=�oequest remrssrorr-of this -civil penalty: —`You should -attach any documents thaou believe support your request and are necessary for the Director to consider in evaluating your request for remission. Please be aware that a request for remission is limited to consideration of the five factors listed below as they may relate to the reasonableness of the amount of the civil penalty assessed. Requesting remission is not the proper procedure for contesting whether the violation(s) occurred or the accuracy of any of the factual statements contained in the civil penalty assessment document. Pursuant to N.C.G.S. § 143B-282.1(c), remission of a civil penalty may be granted only when one or more of the following five factors applies. Please check each factor that you believe applies to your case and provide a detailed explanation, including copies of supporting documents; as to why the factor applies (attach additional pages as needed). (a) one or more of the civil penalty assessment factors in N.C.G.S. 14313-282.1(b) were wrongfully applied to the detriment of the petitioner (the assessment factors are listed in the civil - penalty assessment document); (b) the violator promptly abated continuing environmental damage resulting from the violation (i.e., explain the steps that you took to correct the violation and prevent future occurrences); (c) the violation was inadvertent or a result of an accident (i. e., explain why the violation was unavoidable or something you could not prevent or prepare for); (d) the violator had not been assessed civil penalties for any previous violations; _ (e) payment of the civil penalty will prevent payment for the remaining necessary remedial actions (i.e., explain how payment of the civil penalty will prevent you from performing the activities necessary to achieve compliance). EXPLANATION: STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES COUNTY OF POLK IN THE MATTER OF ASSESSMENT ) WAIVER OF RIGHT TO AN OF CIVIL PENALTIES AGAINST ) ADMINSTRATIVE HEARING AND STIPULATION OF FACTS GROVER INDUSTRIES ) PERMIT NO. NC0004391 ) FILE NO. LV-2010-0079 Having been assessed civil penalties totaling $667.00 for violation(s) as set forth in the assessment document of the Division of Water Quality dated March 17, 2010, the undersigned, desiring to seek remission of the civil penalty, does hereby waive the right to an administrative hearing in the above -stated matter and does stipulate.that the facts are as alleged in the assessment document. The undersigned further understands that all evidence presented in support of remission of this civil penalty must be submitted to the director of the Division of Water Quality within thirty (30) days of receipt of the notice of assessment. No new evidencein support of a remission request will be allowed after (30) days from the receipt of the notice of assessment. This the day of , 20 SIGNATURE ADDRESS TELEPHONE I ATTACHMENTA Grover Industries Inc CASE NUMBER: LV-2010-0079 PERMIT: NC0004391 FACILITY:.Tryon Plant WWTP COUNTY: Polk REGIO : Asheville Limit Violations MONITORING OUTFALLI ? VIOLATION UNIT OF CALCULATED % OVER PENALTY REPORT PPI LOCAPON PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE LIMIT VIOLATION TYPE $100.00 12-2009 001 Effluent CHROMIUM' 12/02/09 2 X month Ibs/day 1 3.75 275.30 Daily Maximum Exceeded $500.00 12-2009 001 Effluent 1. CHROMIUM I. 12/31/09 2 X month Ibs/day 0.51 3.753 635.88 Monthly Average Exceeded I �I EFFL ENT NPDES PERMIT NO. NC0004391 DISCHARGE NO. 001 MONTH FACILITY NAME Grover Industries Class 11 OPERATOR IN RESPONSIBLE CHARGE (OR, Trevor C. McMinn GRADE CERTIFIED LABORATORIES(1) Pace Analytical Services Inc. 2 CHECK BOX IF ORC HAS CHANGED PERSON(S) COLLECTING SAMPLES December YEAR_ 2009 COUNTY Polk II PHONE (828)-696-8971 Trevor McMinn Mail ORIGINAL and ONE COPY to: ATT; CENTRAL FILES DIV. OF WATER QUALITY x ' �• 1/22/2010 1617 MAIL SERVICE CENTER O A q (SIGNATURE OF OPERATOR IN RESPONSIBLE CHARGE) FETTJ 20 @ DATE RALEIGH, NC 27699-1617 BY AT THIS REPORT IS ACCUIRATE AND OMPLETE TOTS SIGNATURE, I CERTIFY HE BEST OF MY KNOWLEDGE. I0 1 11 1 11 1 r1e ,1 0 1 • �� ��®� 1 1 ® 1 1 1 I: 1 1• 1 1 111 �® 1 1: 1 1• 1 1 1 1 1 I® Facility Status: (Please Check ontof the following) All monitoring data and sampling frequencies meet permit requirements � Compliant � � /A|mon�ohngd�aandsnm�inghaquano�udoNOTm��ponn���uh�mun� Noncompliant If the facility is noncompliant, Please comment on the corrective actions being taken in respect to equipment, operation, maintenance, etc., and atime table for improvements muomade. � Plant closed. Rain water removal flow for one week. ^/certify, under penalty mlaw, that this document and all attachments were prepared under my direction msupervision maccordance with osystems designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the /o� / m�memu�sNnm�o inmnn000nuumnu�dm.mmouommnwxnmwouoeand oeoeCmua.onm��.�dovmp � umow�� ` penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations.'. Grover Industries permittro(P»ease pint v,type.) 1/22/2010 Dates�na�mmpennx�,— - 3d 3 Date '------- - ' . PARAMETER CODES 000mrempemmm noaoocmu Grease ooymTotal Fluoride mmmwmke/ uuosonotau 000roTurbimty uoonoTotal Nitrogen mmerotalArsenic mmroover n°mumu 000xo Color (Pt -Co) 'ovmomnmuniu Nitrogen 01092zm" Chlorine ououuColor (AoMn 0000sTotal lqeloxm 01027mwmmm o11ooAlum mum wmnoan oouuocuouo�,� onexowum�mwm�m omocnommu��cnmnmun o1147n�/s�u /u�� nuuopnnnum°m*o ucmooDissolved oxygen 0103400rommm o1n10Fecal omaunm noonmorcury � xzrxorv�pm,mm/^o o�so� x»�n� 00310 000" oo�snuo Phosphorous oowmuoo ooruo uvm«ua 01037nuo Cobalt u^uon Benzene ocwoon* 00745 Total Sulfide 01642onnner 34481 Toluene 000uorvm/Sus panueu oo�7n*o Magnesium xucuoMBAs msm"° oommTotal Sodium 01045/mn uomn pcox non*uSettleable Matter ooswoTotal Chloride 01051umo soonop/p* Param eter Code assistance may obtained by calling the Water Quality Compliance Group at (919)ru3-nmm.extension ou1v,004. The monthly average for fecal coliform is to be reported as a GEOMETRIC mean. Use only units designated in the reporting facility's permit for reporting data ^oncmust visit facility and document visitation mfacility ovrequired per 1oumc*ouA.0oou(b)«V(B). ' �oxmom�uo�oo«V� ~nv�auu»nme�onmmnannxuouo�n000nmv�oom�uumvmvmomuennmwq�om�to��7 p0(D). rvm.uaci i . � -'Y' v—Uj I iui William G. Ross Jr., Secretary North.Carolina Department of Environment and Natural Resources EFILE COPY Coleen H. Sullins, Director Division of Water Quality Asheville Regional Office SURFACE WATER PROTECTION January 23, 2008 Gary L Semmel Grover Industries Inc PO Box 350 Lynn NC 28750 SUBJECT: Compliance Evaluation Inspection .Tryon Plant WWTP Permit No: NC0004391 Polk County Dear Mr. Semmel: Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection, conducted on January 16, 2008. Don Price and I of the Asheville Regional Office conducted the Compliance Evaluation Inspection. The facility was found to be in Compliance with permit NC0004391. Please refer to the enclosed inspection report for additional observations and comments. If you have any questions, please do not hesitate to contact me at 828-296- 4500. Sincerely, Keith Hayn s Environmental Senior Specialist Enclosure cc: Trevor Clyde McMinn, ORC Central Files G:\WPDATA\DEMWQ\POLK\04391 Grover Industries\cei011608.doc one NorthCarolina 2090 U.S. Highway 70, Swannanoa, NC 28778 Telephone: (828) 296-4500 Fax: (828) 299-7043 Customer Service 1 877 623-6748 United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 IF Water Compliance Inspection Report- Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 INI 2 I5I 31 NC0004391 111 121 08/01/16 117 18ICI 19ISI 20III Remarks 21111'IIIIIIIII IIIIIIIIIIIIIIIIII1I.IIIIIIIIII.I1l116 Inspection Work Days Facility Self -Monitoring Evaluation Rating 131 QA ---------------- ----- ---- Reserved -------------------- -- 67I 169 70III 711 I 72I N I 73I I 174 751 I I I I I I 180 I� Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 01:00 PM 08/01/16 04/08/01 Tryon Plant WWTP. Exit Time/Date Permit Expiration Date NC Hwy 108 ncsr 1509 Tryon NC 28782 01:30.PM 08/01/16 08/07/31' Name(s) of Onsite Representative (s)lTitles(s)/Phone and Fax Number(s) Other Facility Data Trevor Clyde McMinn/ORC/828-654-7062/ Name, Address of Responsible Official/Title/Phone and Fax Number Gary L Semmel,PO Box 350 Lynn NC 28750/General Contacted Manager/828-859-9125/8288595086 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance N Facility Site Review Effluent/Receiving Waters Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Don Price ARO WQ//828-296-4500/ Keith Haynes ARO WQ//828-296-4500/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date Roger C Edwards ARO WQ//828-296-4500/ EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # • 1 NPDES yr/mo/day Inspection Type 3I NC0004391 I11 121 08/01/16 117 18ICI Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary The facililty appeared to be properly operated and well maintained. Please note that the permit exp,,. 7/31 /08. Page # 2 Fr Permit: NC0004391 Inspection Date: 01116/2008 Owner - Facility: Tryon Plant WWTP Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ n n n Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge n n Cl ■ Judge, and other that are applicable? Comment: The facility appeared to be properlly operated and well maintained. .. - Vac Nn NA NF (If the present permit expires in 6.months or less). Has the permittee submitted a new application? n n ■ n Is the facility as described in the permit? ■ n n n # Are there any special conditions for the permit? n n ■ n Is access to the plant site restricted to the general public? ■ n n n - Is the inspector granted access to all areas for inspection? ■ n n n Comment: The permittee should note that the permit renewal request should be submitted in February 2008 Aeration Basins Yes No NA NE Mode of operation Ext. Air Type of aeration system Surface Is the basin free of dead spots? ■ n n n Are surface aerators and mixers operational? ■ n n n Are the diffusers operational? n n ■ n Is the foam the proper color, for the treatment process? ■ n n n Does the foam cover less than 25% of the basin's surface? ■ ❑ n n Is the DO level acceptable? n n n ■ -Is the DO level acceptable?(1.0 to 3.0 mg/1) n n ❑ ■ Comment: Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ n n n Is the site free of excessive buildup of solids in center well of circular clarifier? ■ n n n Are weirs level? ■ n n n Is the site free of weir blockage? ■ n n n Is the site free of evidence of short-circuiting? ■ n n n Is scum removal adequate? ■ n n n Is the site free of excessive floating sludge? ■ n n n Page # 3 Permit: NC0004391 Owner - Facility: Tryon Plant WWTP Inspection Date: 01/16/2008 Inspection Type: Compliance Evaluation Secondary Clarifier Yes No NA N Is the drive unit operational? n n ■ n Is the return rate acceptable (low turbulence)? ■ n Is the overflow clear of excessive solids/pin floc? ■ n ❑ ❑ Is the sludge blanket level acceptable? (Approximately '/< of the sidewall depth) ❑ ❑ Comment: Page # 4 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment ajf moai"R�S233vre y r' Alan W�`KF'W E ire r. ;•' Diy�siat Qu 1 ty `C E; AstiLI,vi#e�& aa4A}fjc : SURFACE WATER PROTECTION November 7, 2005 Gary L Semmel Grover Industries Inc PO Box 350 Lynn NC 28750. SUBJECT: Compliance Evaluation Inspection Grover Ind. Tryon Plant WWTP Permit No: NC0004391 Polk County Dear Mr. Semmel: Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection, which I conducted at your facility on October 28, 2005. The facility was found to be operating in Compliance with permit NC0004391. Please refer to the enclosed inspection report for additional observations and comments. If you or your:staff, have any questions, please do not hesitate to call me at 828-296-4500. Sincer , i Keith Hayne Environmental Specialist Enclosure cc: Trevor McMinn, ORC Central Files Asheville Files. 2090 U.S. Highway 70, Swannanoa, NC 28778 Telephone: (828) 296-4500 Fax: (828) 299-7043 Customer Service 1 877 623.6748 N"-or�e nnCarolina ,11W1141711Y United States Environmental Protection Agency EPA Washington, D.C. 20460 Form Approved. OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I NI 2 151 31 NCO004391 111 121 05/10/28 117 181 CI 1915I 201 Remarks 211 1 1 1, 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 16 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 CIA --------------- ------ --- Reserved ----- ------------- 67I 169 70I 41 711 I 721 N I 73 I —I u I 174 751 - I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include POTW name and NPDES permit Number) Entry Time/Date Permit Effective Date Tryon Plant i07TP 11:40 AM 05/10/28 04/08/01 Exit Time/Date Permit Expiration Date DTC Hwy 108 ncsr 1509 Tryon NC 28782 12:10 PM 05/10/28 08/07/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Trwor Clyde McMinn/ORC/828-696-8971/ Name, Address of Responsible Official/Title/Phone and Fax Number Gary L Semmel,PO Box 350 Lvnn NC 28750/Ge?ieral Contacted Ianacer/828-859-9125/8288595086 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit 0 Flow Measurement Operations & Maintenance ■ Facility Site Review Effluent/Receiving Waters Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) - Agency/Office/Phone and Fax Numbers Date Larry Frost ARO WQ//829-296-4500 Ext.4658/ Keith Haynes ARO WQ//828-296-4500 Ext.4660/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date Roger C Edwards EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. NPDES yr/mo/day Inspection Type 3I IC0004391 11 12 I 17 18 US/1Ui2F3 I ICI Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) The facility appeared to be adequately maintained and properly op!?rated. -110 problems noted. Current plant production is low. The plant is manufacturing "speciality" t:ireads. Permit: NC0004391 Owner - Facility: Tryon Plant WWTP Inspection Date: 10/28/2005 Inspection Type: Compliance Evaluation Permit Yes No NA NE (if the present permit expires in 6 months or less). Has the permittee submitted a new application? n n ■ n Is the facility as described in the permit? ■ n n n Are there any special conditions for the permit? ■ n n n Is access to the plant site restricted to the general public? ■ n n n Is the inspector granted access to all areas for inspection? ■ n n n Comment: Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ n n n Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge Judge, and other that are applicable? ■ n n n Comment: Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ n n n Is the site free of excessive buildup of solids in center well of circular clarifier? ■ n n n Are weirs level? • ■nnn Is the site free of weir blockage? ■ n n n Is the site free of evidence of short-circuiting? ■ n n n Is scum removal adequate? ■nnn Is the site free of excessive floating sludge? ■ n n n Is the drive unit operational? ■ n n n Is the return rate acceptable (low turbulence)? n n n ■ Is the overflow clear of excessive solids/pin floc? ■ n n n Is the sludge blanket level acceptable? (Approximately Y of the sidewall depth) n n n ■ Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ n n n Are the receiving water free of foam other than trace amounts and other debris? ■ n n n If effluent (diffuser pipes are required) are they operating properly? n n ■ n Comment: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E. Director Division of Water Quality Date: October 12, 2005 Gary L Semrnel P O Box 79 Grover, NC 28073 Subject: Notice of Incomplete Discharge Monitoring Report Dear Permittee: D " oCT 1 4 2005 U • WATER QUALITY SECTION ar. ` F RFGIONAL OFFICE $,?'I _.._. a �r The purpose of this letter is to call your attention to problems with the recent submittal of the Discharge Monitoring Report (DMR) from your facility. As you may know, the data recorded on your DMR is keyed into the Division's database. Our data entry staff has informed me of problems with your recent DMR submittal. Until these problems have been corrected, your DMR will be considered incomplete. Please see the attached form along with a copy of the problem DMR for details regarding the DMR's deficiency. Incomplete or illegible DMRs affect our staff s ability to provide a timely and effective evaluation of DMR submittals. Please be aware that until the Division receives a corrected DMR, you may be considered noncompliant with your NPDES permit and 15A NCAC 02B .0506, and you may be subject to further enforcement action. Please take the necessary steps to correct the problems and submit two copies of the amended DMR within fifteen (15) days of the date of this letter to the following address: Attention: Michele Phillips Division of Water Quality Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Future DMR submittals with the same or similar problems will be unacceptable. If you have any questions about the proper completion of DMRs, please contact Michele Phillips at 919-733-5083 Ext. 225. Thank you for your assistance in this -matter. Sincerely, -vAlan W. Klimek, P.E. cc: �Ashev.ille=Regional-Office_ Central Files N. C. Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Phone: (919) 733-7015 Internet: http1/h2o.enr.state.nc.us 512 N. Salisbury SL Raleigh, NC 27604 Fax: (919) 733-0719 bne r Carolina NNaturally Customer Service 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer Notice of Incomplete Discharge Monitoring Report Permit Number. N G o Uy g 3 q Facility: County:. DMR Month and Year: h--IM— apo 96- The Division :of Water Quality deems the aforementioned DMR as incomplete due to the following reason(s): (Please seethe highlighted areas on the attached DMR for details.) ❑ The written 'values are illegible. ❑ The Average, Maximum, and/or the Minimum data points have been omitted. ❑ The Units of Measure have been omitted or are incorrect. ❑ 'The DMR Parameter Codes have been omitted. Other L e l Z-I- S k ti 6 e Q Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Depart en °riviro ent an rc�'Na ral Resources Ei r Ian W. limek P.E. Director �•/ Ua .� ivisio� n of Water Quality Asheville Regional office SURFACE WATER PROTECTION June 27, 2005 Mr. Gary. Semmel, General Manager Grover Industries,- Inc. Post Offie Box 330- Lynn, North Carolina 28750 SUBJECT: Compliance' Evaluation Inspection Grover Industries,. Inc. Grover Industries; Inc. VVVVTP Permit No: NC0004391 Polk County Dear Mr. Semmel: Enclosed please find a copy of the Compliance Evaluation Inspection form from the inspection conducted on June 24, 2005. Larry Frost of the Asheville Regional Office conducted the Compliance Inspection. The facility was found to be in Compliance with permit NC0004391 1 Please refer to the enclosed inspection report for additional observations and comments. If you or your staff have any questions, please call Mr. Frost at (828) 296- 4658. Sincerely, La Frost vironmental Chemist Enclosure cc: Trevor McMinn Central Files. WAhCarolina . Naturally 2090 U.S. Highway 70, Swannanoa, NC 28778 Telephone: (828) 296-4500 Fax: (828) 299-7043 Customer Service 1 877 623-6748 PPP unima states tnwronmental Protection Agency -- EPA Washington, D.C. 20460 Form Approved. OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 ra 2 .-U 3 I 11TC0004391 111 121 05/06/24 17 18 CU 19 g 20 Remarks 211 III IIII IIII IIII IIII IIII I I I I I I I I IIII IIIIIIII II166 Inspection Work Days Facility Self -Monitoring Evaluation Rating 61 QA--------- ---------Reserved-----------_____ 67 169 70 U 71 U 72 LN 73 W 74 751 I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) Tryon Plant WWTP 12:20 Pro 05/06/24 04/08/01 NC Hwy 108 ncsr 1509 Exit Time/Date Permit Expiration Date Tryon NC 28792 01:00 Pit 05/06/24 08/07/31 f Name(s) of Onsite Rep resentative(s)lfitles(s)/Phone and Fax Number(s) Other Facility Data Trevor Clyde rncr4inn/0RC/ 828-696-8971/ Name, Address of Responsible Official/Title/Phone and Fax Number Gary L Semmel, PO Box 350 Lynn NC 28750/General Contacted Manager/828-859-9125/8286595086 Yes Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance N Sludge Handling Disposal Facility Site Review Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s).of Inspector(s) Agency/Office/Phone and Fax NumbersDate Larry Frost ARO WQ//828-296-4500 Ert.4658/ Signatur of anagementReviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. NPDES yr/mo/day Inspection Type 1 3 NC0004391 17 18� 11 12 Q5l05i24, C Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) The WWTL appeared to be well maintained and operating properly. The f_1ow meter has been calibrated in the last 22 months. Emit (if the present permit expires in 6 months or less). Has the permittee submitted a new application? Yes 0 No ❑ NA ❑ N ❑ Is the facility as described in the permit? ❑ 0 Are there any special conditions for the permit? ❑ ❑ ❑ Is access to the plant site restricted to the.general public? ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? 0 ❑ ❑ ❑ Comment: & Maintenance erations Is the plant generally clean with acceptable housekeeping?E Yes No ❑ NA 110 NI Does the facility analyze process control parameters, :for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge Judge, and other that are applicable? ❑ ❑ ❑ Comment: aalization Basins Is the basin aerated? Yes No NA NI ❑ ❑ ❑ Is the basin free •of bypass lines or structures to the natural environment? N ❑ ❑ ❑ Is the basin free of excessive grease? 0 Cl ❑ ❑ Are all pumps present? ❑ ❑0 ❑ Are all pumps operable? ❑ ❑ 0 ❑ Are float controls operable? ❑ ❑E ❑ Are audible and visual alarms operable? Cl ❑ 0 ❑ Is basin size/volume adequate? 0 ❑ ❑ ❑ Comment: Clarifier iondary Is the clarifier free of black and odorous wastewater? Yes 0 No ❑ NA ❑ N ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? 0 ❑ ❑ ❑ Are weirs level? ❑ ❑ ❑ Is the site free of weir blockage? ❑ ❑ ❑ Is the site free of evidence of short-circuiting? E ❑ ❑ ❑ Is scum removal adequate? E•❑ ❑ ❑ Is the site.free of excessive floating sludge? 0 ❑ ❑ ❑ Is the drive unit operational? 0 ❑ ❑ ❑ Is the return rate acceptable (low turbulence)? ❑ ❑ ❑ Is the overflow clear of excessive solids/pin floc? 0 ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately'/4 of the sidewall depth) N ❑ ❑ ❑ Comment: Are pumps in place? ❑ ❑ ❑ Are pumps operational? E ❑ ❑ ❑ Are there adequate spare parts and supplies on site? ❑ ❑ ❑ Comment: ,E Mode of operation Ext. Air Type of aeration system Surface Is the basin free of dead spots? NoO ❑ Are surface aerators and mixers operational? ❑ ❑ ❑ Are the diffusers operational? 11 ❑ E 0 Is the foam the proper color for the treatment process? Does the foam cover less than 25% of the basin's surface? Is the DO level acceptable? Is the DO level acceptable?(1.0 to 3.0 mg/I) Comment: Is the capacity adequate? Is the mixing adequate? Is the site free of excessive foaming in the tank? Is the odor acceptable? Is tankage available for properly waste sludge? Comment: Yes No NA NF ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ Yes No NA NF ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Michael F. Easley, Governor William G. Ross Jr., Secretary rNorth Carolina Department of Environment and Natural Resources -i Alan W. Mimek, P.E. Director September 20, 2004 Gary L. Semmel Grover Industries Inc. P.O. Box 350 Lynn, NC 28750 SUBJECT: PAYMENT ACKNOWLEDGMENT CIVIL PENALTY ASSESSMENT Tryon Plant WWTP Polk COUNTY PERNIIT NO: NC0004391 LV-2004-0237 Dear Mr. Semmel: Division of Water Quality This letter is to acknowledge receipt of check No. 45320 in the amount of $100.00 received from you dated September 3, 2004. This payment satisfies in full the civil assessment levied against the subject facility and this case has been closed. Payment of this penalty in no way precludes future action by this Division for additional violations of the applicable Statutes, Regulations, or Permits. If you have any questions, please call Robert L. Sledge at, 919-733-5083 Ext.547. Sincerely, a v— Coleen Sullins cc: Enforcement File #: LV-2004-0237 cAshevillZ--Reggional-Office Supery Central Files HD E C E � V E ISEP 2 � 2pp4 FD, WATER QUALITY SECT N North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet: h2o.enr.state.nc.us 512 N. Salisbury St- Raleigh, NC 27604 FAX (919) 733-2496 1-877-623-6748 GROVER INDUSTRIES, INC. BOX ]9{]D4)937 749 RRovea, NORTH CAROLINA Mn-OW9 r i F Mi Fael. E ley, no William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E. Director Division of Water Quality Coleen H. Sullins, Deputy Director Division of Water Quality June 17, 2004 CERTIFIED MAIL RETURN RECEIPT REQUESTED Gary L. Semmel Grover Industries Inc PO Box 350 Lynn,NC 28750 Asheville Regional Office SUBJECT: Notice of Violation and Assessment of Civil Penalty 'for Violations of North Carolina General Statute (G.S.)'143-215.1(a)(6) and NPDES Permit NC0004391 - Grover Industries Inc Tryon Plant WWTP Case No. LV-2004-0237 Polk County Dear Mr. Semmel: This letter transmits a Notice of Violation, and assessment of civil penalty in the amount of $1,100.00 ($1,000.00 civil penalty + $100.00 enforcement costs) against Grover Industries Inc. This assessment is based upon the following facts: a review has-been conducted of the discharge monitoring report (DMR) submitted by Grover Industries Inc for the month of August 2003. This review has shown the subject facility to be in violation of the discharge limitations and/or monitoring requirements found in NPDES Permit NC0004391. The violations which occurred in August 2003 are summarized in Attachment A to this letter. Based upon the above facts, I conclude as a matter of law that Grover Industries Inc violated the terms, conditions or requirements of NPDES Permit NC0004391 and G.S. 143-2 B. 1 (a)(6) in the -manner and extent shown in Attachment A. In accordance with the maximums established by G.S. 143- 215.6A(a)(2), a civil penalty may be assessed against any person who violates the terms, conditions or requirements of a permit required by G.S. 143-215. 1 (a). ' Based upon the above findings of fact and conclusions of law, and in accordance with authority provided by the Secretary of the Department of Environment and Natural Resources and the Director of the Division of Water Quality,l, Forrest R We stall, Division of Water Quality Regional Supervisor for the Asheville_ Region, hereby make the following civil penalty assessment against Grover Industries Inc: I of the 1 violations of G.S. 143-215.1(a)(6) and NPDES Permit No. $250.00 NC0004391,, by discharging wastewater into the waters of the State in violation of the Permit Daily Maximum limit for PHENOLS. 1 of the 1 violations of G.S. 143-215. 1 (a)(6) and NPDES Permit No. $750.00 NC0004391, by discharging waste water into the waters of the State in violation of the Permit Monthly Average limit for PHENOLS: $1,000.00 TOTAL. CIVIL PENALTY $100.00 Enforcement Costs 1 100.00 TOTAL AMOUNT DUE Pursuant to G.S. 143-215.6A(c), in determining the amount of the penalty I -have taken into account the Findings of Fact and Conclusions of Law and the factors set forth at G.S. 143B-282.1(b), which are: (1) The degree and extent of harm to the natural resources of the State, to the public health, or to private property resulting from the violation; (2) The duration and gravity of the violation; (3) The effect on ground or surface water quantity or quality or on air quality; (4) The cost of rectifying the damage; (5) The amount of money saved by noncompliance; (6) Whether the violation was committed,willfully or intentionally; (7) The prior record of the violator in complying or failing to comply with programs over which the Environmental Management Commission has regulatory authority; and (8) The cost to the State of the enforcement procedures. Within thirty days of receipt of this notice, you must do one of the following: Submit payment of the penalty: Payment should be made directly to the order of the Department of Environment and Natural Resources (do not include waiver form). Payment of the penalty will not foreclose further enforcement action for any.continuing or new violation(s). Please submit payment to the attention of: Point Source'Compliance/Enforcement Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 al"I 2. Submit a written request for remission or mitigation including a detailed justification for such request: Please be ,aware that a request for remission is limited to consideration of the five factors listed below as they may relate to the reasonableness of the amount of the civil penalty assessed. Requesting remission is not the proper procedure for contesting whether the violation(s) occurred or the accuracy of any of the factual statements contained in the civil penalty assessment document. Because a remission request forecloses the option of an administrative hearing, such a request must be accompanied by a waiver of your right to an administrative hearing and a stipulation and agreement that no factual or legal issues are in dispute. Please prepare a detailed statement that establishes why you believe the civil penalty should be remitted, and submit it to the Division of OR, 3. File a petition for an administrative hearing with the Office of Administrative Hearings: If you wish to contest any statement in the attached assessment document you must file a petition for an administrative hearing. You may obtain the petition form from the Office of Administrative Hearings. You must file the petition with the Office of Administrative Hearings within thirty (30) days of receipt of this notice. A petition is considered filed when it is received in the Office of Administrative Hearings during normal office hours. The Office of Administrative Hearings accepts filings Monday through Friday between the hours of 8:00 a.m. and 5:00 p.m., except for official state holidays. The original and one (1) copy of the petition must be filed with the Office of Administrative Hearings. The petition may be faxed - provided the original and one copy of the document is received in the Office of Administrative Hearings within five (5) business days following the faxed transmission. The mailing address for the Office of Administrative Hearings is: Office of Administrative Hearings 6714 Mail Service Center Raleigh, North Carolina 27699-6714 Telephone (919) 733-2698 Facsimile: (919) 733-3478 and Mail or hand -deliver a copy of the petition to General Counsel Department of Environment and Natural Resources 1601 Mail Service Center Raleigh, North Carolina 27699-1601 Please indicate the case number (as found on page one of this letter) on the petition. Failure to exercise one of the options above within thirty (30) days of receipt of this letter, as evidenced by an internal date/time received stamp (not a postmark), will result in this matter being referred to the Attorney General's Office for collection of the penalty through a civil action. Please be advised that additional penalties may be assessed for violations that occur after the review period of this assessment. If you have any questions, please contact Wanda Frazier of the Asheville Regional Office at 828-296- 4500 Ext 4662. Sincerely, Forrest R. Westall Water Quality Regional Supervisor Asheville Regional Office ATTACHMENTS cc: Regional Supervisor w/ attachments Enforcement File w/ attachments Central Files w/ attachments Water Quality at the address listed below. In determining whether a remission request will be approved, the following factors shall be considered: (1) whether one or more of the civil penalty assessment factors in NCGS 143B-282.1(b) was wrongfully applied to the detriment of the petitioner; (2) whether the violator promptly abated continuing environmental damage resulting from the violation; (3) whether the violation was inadvertent or a result of an accident; (4) whether the violator had been assessed civil penalties for any previous violations; or (5) whether payment of the civil penalty will prevent payment for the remaining necessary remedial actions. Please note that all evidence presented in support of your request for remission must be submitted in writing. The Director of the Division of the Division of Water Quality will review your evidence and inform you of his decision in the matter of your remission request. The response will provide details regarding the case status, directions for payment, and provision for further appeal of the penalty to the Environmental Management Commission's Committee on Civil Penalty Remissions (Committee). Please be advised that the Committee cannot consider information that was not part of the original remission request considered by the Director. Therefore, it is very important that you prepare a complete and thorough statement in support of your request for remission. In order to request remission, you must complete and submit the enclosed "Request for Remission of Civil Penalties, Waiver of Right to an Administrative Hearing, and Stipulation of Facts" form within thirty (30) days of receipt of this notice. The Division of Water Quality also requests that you complete and submit the enclosed "Justification for Remission Request." Both forms should be submitted to the following address: Point Source Compliance/Enforcement Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 JUSTIFICATION FOR REMISSION REQUEST DWQ Case Number: LV-2004-0237 County: Polk Assessed Party: Grover Industries Inc Permit No. (if applicable): NC0004391 Amount Assessed: $1,100.00 Please use this form when requesting remission of this civil penalty. You must also complete the "Request For Remission, Waiver of Right to an Administrative Hearing,. and Stipulation of Facts" form to request remission of this civil penalty. You should attach any documents that you believe support your request and are necessary for the Director .to consider in evaluating your request for remission. Please be aware that a request for remission is limited to consideration of the five factors listed below as they may relate to the reasonableness of the amount of the civil penalty assessed. Requesting remission is not the proper procedure for contesting whether the violation(s) occurred or the accuracy of any of the factual statements contained in the civil penalty assessment document. Pursuant to.N.C.G.S. § 143B-282.1(c), remission of a civil penalty may be granted only when one or more of the following five factors applies. Please check each factor that you believe applies to your case and provide a detailed explanation, including copies of supporting documents; as to why the factor applies (attach additional pages as needed). (a) one or more of the civil penalty assessment factors in N.C.G.S. 143B-282.1(b) were wrongfully. applied to the detriment of the petitioner (the assessment factors are listed in the civil penalty assessment document); (b) the violator promptly abated continuing environmental damage resulting from the violation (i.e., explain the steps that you took to correct the violation and prevent future occurrences); (c) the violation was inadvertent or a result of an accident (i.e., explain why the violation was unavoidable or something you could not prevent or prepare for); (d) the violator had not been assessed civil penalties for any previous violations; (e) payment of the civil penalty will prevent payment for the remaining necessary remedial actions (i.e., explain how payment of the civil penalty will prevent you from performing the activities necessary to achieve compliance). EXPLANATION: STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES COUNTY OF POLK GROVER INDUSTRIES INC. IN THE MATTER OF ASSESSMENT ) WAIVER OF RIGHT TO AN OF CIVIL PENALTIES AGAINST ) ADMINSTRATIVE HEARING AND TRYON PLANT WWTP ) STIPULATION OF FACTS PERMIT NO. NC0004391 ) FILE NO. LV-2004-0237 Having been assessed civil penalties totaling 11,100.00 for violation(s) as set forth in the assessment document of the Division of Water Quality dated , the undersigned, desiring to seek remission of the civil penalty, does hereby waive the right to an administrative hearing in the above - stated matter and does stipulate that the facts are as alleged in the assessment document. The undersigned further understands that all evidence presented in support of remission of this civil penalty must be submitted to the director of the Division of Water Quality within thirty (30) days of receipt of the notice of assessment. No new evidence in support of a remission request will be allowed after (30) days from the receipt of the notice of assessment. This the day of , 20. SIGNATURE TELEPHONE DIVISION OF WATER QUALITY - CIVIL PENALTY ASSESSMENT Violator: Grover Industries Inc County: Polk Case Number: LV-2004-0237 ASSESSMENT FACTORS As required by G.S. 143-214.6A(c), in determining the amount of the penalty I considered the factors set out in G.S.143B-282.1(b), which are: 1) The degree and extent of harm to the natural resources of the State, to the public health, or to private property resulting from the violation; 2) The duration and gravity of the violation; 3) The effect on ground or surface water quantity or quality or on air quality; 4) The cost of rectifying the damage; 5) The amount of money saved by noncompliance; 6) Whether the violation was committed willfully or intentionally; 7) The prior record of the violator in complying or failing to comply with programs over which the Environmental Management Commission has regulatory authority; and 8) The cost to the State of the enforcement procedures. 0 "Ile orrest Westall Water Quality Regional Supervisor Asheville Regional Office ATTACHMENT A Grover Industries Inc CASE NUMBER: LV-2m.0237 PERMIT: NC0004391 FACILITY: Tryon Plant WWfP COUNTY: Polk REGION: Asheville Limit Violations MONITORING OUTFALL/ VIOLATION UNIT OF CALCULATED % OVER PENALTY REPORT PPI LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE LIMIT VIOLATION TYPE $250.00 8-2003 001 Effluent PHENOLS 08/20/03 2 X month Ibs/day 3.6 7.27 101.90 Daily Maximum Exceeded 1$750.00 B-2003 001 Effluent PHENOLS 08/31/03 2 X month Ibs/day 1.5 3.63 142.28 Monthly Average Exceeded 1; SENDER: COMPLETE THIS SECTION COMPLETE THIS SECTION ON DELIVERY 4 N Complete items 1, 2, and 3. Also complete Si item 4 if Restricted Delivery is desired. gAgent x Print your name and address on the reverse 0 Addressee so that we can return the card to you. B. Received by (Printed Name) 1C. Date of Deli . ery North Carolina Department of Environment and Natural Resources. different from item I? ElYes EPA re2090 U.S. Highway 70, Swannanoa,.Nc"28778 ery address below. ' 13 No "'gal 1 3 E i n ,�/ OM en 2690.U.S. Highway 70,.. GARY LSEMMEL GROVER INDUSTRIES INC POST OFFICE BOX 350 LYNN NC 28750 0 Z M Cl) (l) I") Z 0 (n n(0ocn-0 e% I T Certified Mail Provides: (aSJOAeu) zooa eunr'oosc wiozi rl*` a CO) • A mailing receipt sd • A Z Z > W unique Identifier for your mallplece > ;U Z • A record of delivery kept by the Postal Service for two years 0 rn Important Reminders: Certified Mail may ONLY be combined with First -Class Malle or Priority Malle. ® Certified Mail Is for 0 > > M not available any class of International mail. • NO INSURANCE COVERAGE IS PROVIDED with Certified Mail. For 0 I cc valuables, please consider Insured or Registered Mail. 0 * 11 For an additional fee, a Retum Receipt may be requested to provide proof of delivery. o obtain Return Receipt service; complete and attach a Return > 0 — 00 -Z M C please Receipt( Form 38 1 to the article and add applicable postage to cover the (/) -4 -4 fee. Endorse I ­­ mallple a m Receipt Requested". To receive a fee waiver for a i lic to return receipt,a SPSa postmark on your Certified Mail receipt is Z: -4 00 re u • For an additional fee, delivery may be restricted to the addressee or addressee's authorized agent. Advise the clerk or mark the mallplece with the endorsement 'RestrictedDefivery". Z �4, M 0 - � -4 - B • It a postmark on the Certified Mail receipt Is desired, please present the arti- cleat the post office for postmarking. If a postmarkon the Certified Mail 0 0 a receipt is not heeded, detach and affix label with postage and mail. Z IMPORTANT: Save this receipt and present it when making an inquiry. Internet access to delivery Information Is 0 not available on mail addressed to APOs and FPOs. 0 Z M iW 0 (D U) 0 00 r- CD C CD coo -4 (D 00 (0) ;W cl) (C3 Z Q CL DIVISION OF WATER QUALITY- CIVIL PENALTY ASSESSMENT Violator: Grover Industries Inc. County: Polk Case Number: LV-2004-0237 ASSESSMENT FACTORS 1) The degree and extent of harm to the natural resources of the State, to the public health, or to private property resulting from the violation; () not significant ( ) moderately significant () significant ( ) very significant ( ) extremely significant 2) The duration and gravity of the violation; () not significant ( ) moderately significant () significant ( ) very significant ( ) extremely significant 3) The effect on ground or surface water quantity or quality or on air quality; () not significant ( ) moderately significant ( ) significant ( ) very significant ( ) extremely significant 4) The cost of rectifying the damage; () not significant ( ) moderately significant () significant ( ) very significant ( ) extremely significant 5) The amount of money saved by non-compliance; () not significant ( ) moderately significant () significant ( ) very significant ( ) extremely significant 6) Whether the violation was committed willfully or intentionally; () not significant ( ) moderately significant ( ) significant ( ) very significant ( ) extremely significant 7) The prior record of the violator in complying or failing to comply with programs over which the Environmental Management Commission has regulatory authority; and () not significant q( ) moderately significant ( ) significant ( ) very significant ( ) extremely significant 8) The cost to the State of the enforcement procedures. () not significant ( ) moderately significant ( ) significant () very significant () extremely significant Date Forrest R. Westall, Water Quality Supervisor Asheville Regional Office REMISSION FACTORS () Whether one or more of the civil penalty assessment factors were wrongly applied to the detriment of the petitioner; () Whether the violator promptly abated continuing environmental damage resulting from the violation; () Whether the violation was inadvertent or a result of an accident; () Whether the violator had been assessed civil penalties for any previous violations; and () Whether payment of the civil penalty will prevent payment for the remaining necessary remedial actions. Date Alan W. Klimek, P.E., Director Division of Water Quality VR� O v' 7 Mr. Gary L. Semmel Grover Industries, Inc. P. O: BOX 350 LYNN, NC 28750 Dear Mr. Semmel: r� Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources July 19, 2004 Alan W. Klimek, P. E. Director Division of Water Quality Coleen H. Sullins, Deputy Director Division of Water Quality D E C E 1,V E JUL 21 2004 WATER QUALITY SECTION ASHEVILLE REGIONAL OFFICE Subject: _ Remission Request of Civil Penalty Assessment Grover Industries,. Inc. NPDES Permit NC0004391 Polk County Case Number LV-2004-0237 This letter is to acknowledge your request for remission of the civil penalties levied against the subject entity. Your request will be placed on the agenda of the Director's next scheduled enforcement conference and you will be notified of the result. If you have any questions about this matter, please contact me at (919) 733-5083, extension.547. Sincerely, W— k/�I/ Bob Sledge, Environmental Specialist Point Source Compliance/Enforcement Unit cc: Asheville Regional Office w/attachments Enforcement/Compliance w/originals Central Files w/attachments Enforcement File w/3 attachments N. C. Division of Water Quality 161J Mail Service Center Raleigh, North Carolina 27699-1617 (919) 733-7015 Customer Service 1-877-623.6748 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES COUNTY OF POLK GROVER INDUSTRIES INC. IN THE MATTER OF ASSESSMENT ) WAIVER OF RIGHT TO AN OF CIVIL PENALTIES AGAINST ) ADMINSTRATIVE HEARING AND TRYON PLANT. WWTP ; ) STIPULATION OF FACTS ERlVIIT NO. NC0004391 ) FILE NO. LV-2004-0237 Having been assessed civil penalties totaling $1,100.00 for violation(s) as set forth in the assessment document of the Division of Water Quality dated , the undersigned, desiring to seek remission of the civil penalty, does hereby waive the right to an administrative hearing in the above - stated matter and does stipulate that the facts are as alleged in the assessment document. ' The undersigned further understands that all evidence presented in support of remission of this civil penalty must be submitted to the director of the Division of Water Quality within thirty (30) days of receipt of the notice of assessment. No new evidence in support of a remission request will be allowed after (30) days from the receipt of the notice of assessment. This the Fifteenth day c ADDRESS GROVER INDUSTRIES,I.NC. P. 0. BOX 350 LYNN, NORTH CAROLINA 28722 TELEPHONE 828-859-9125 JUSTIFICATION FOR REMISSION REQUEST DWQ Case Number: LV-2004-0237 County: Polk . Assessed Party: Grover Industries Inc Permit No. (if applicable): NC0004391 Amount Assessed: $1,100.00 Please use this form when requesting remission of this civil penalty. You must also complete the "Request For Remission, Waiver of Right to an Administrative Hearing, and Stipulation of Facts" form to request remission of this civil penalty. You should attach any documents that you believe support your request and are necessary for the Director to consider in evaluating your request for remission. Please be aware that a request for remission is limited to consideration of the five factors listed below as they may relate to the reasonableness of the amount of the civil penalty assessed. Requesting remission is not the proper procedure for contesting whether the violation(s) occurred or the accuracy of any of the factual statements contained in' the civil penalty assessment document. Pursuant to N.C.G.S. § 14313-282.1(c), remission of a civil penalty may be granted only when one or more of the following five factors applies. Please check each factor that you believe applies to your case and provide a detailed_ explanation, including copies of supporting documents, as to why the factor applies (attach additional pages as needed). (a) one or more of the civil penalty assessment factors in N.C.G.S. 143B-282.1(b) were wrongfully applied to the detriment of the petitioner (the assessment factors are listed in the civil penalty assessment document); (b) the violator promptly abated continuing environmental damage resulting from the violation (i.e., explain the steps that you took to correct the violation and prevent future occurrences); x x (c) the violation was inadvertent or a result of an accident (i.e., explain why the violation was unavoidable or something you could not prevent or prepare for); (d) the violator had not been assessed civil penalties for any previous violations; (e) payment of the civil penalty will prevent payment for the remaining necessary remedial actions (i.e., explain how payment of the civil penalty will prevent _you from performing the activities necessary to achieve compliance). EXPLANATION: The violation was inadvertent. Both violations are the result of the same sampling. We believe there was not a discharge of phenols in excess of the permitted level but a lab error which resulted in the violation. By way of supporting our supposition: We have not changed our process or product line, nor have we added new raw materials to our process. In reviewing phenols.for 2003 and 2004 thru May, the largest daily max was 0.4629 pounds per day and 0.271 pounds per day average. C, GROVER INDUSTRIES, INC. TRYON DIVISION NATURAL AND DYED YARNS :73-r July 15, 2004 Point Source Compliance/Enforcement Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 SUBJECT: Request for Remission or Mitigation Case No. LV-2004-0237 Grover Industries Inc. Tryon Plant WWTP Polk County NPDES Permit NC0004391 To Whom It May Concern: Please find enclosed "Request for Remission of Civil Penalties, Waiver of Right to an Administrative Hearing, and Stipulation of Facts" form and a "Justification for Remission Request" for the above referenced violation. Thank you for your consideration. Sincerely, Gary L. 7eemniel General Manager GLS/jas Enclosures — P.O. BOX 350 * LYNN, NORTH CAROLINA 28750 * TELEPHONE (828) 859-9125 - FAX (828) 859-5086 R _ 41 EFFLUENT . LPIJ NPDES PERMIT NO. NC0004391 DISCHARGE NO. 001 MONT August R_ 2003 FACILITY NAME Grover industries Class 11 COUNTY Polk OPERATOR IN RESPONSIBLE CHARGE (ORC) Trevor C. McMinn GRADE II PHONE __(828}696 8971 CERTIFIED LABORATORIES(1) Pace Analytical Services Inc. 2 CHECK BOX IF ORC HAS CHANGED PERSON(S) COLLECTING SAMPLES Trevor McMinn Mail ORIGINAL and ONE COPY to: ATT; CENTRAL FILES DIV. 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'S ri_ �'- ,, k3 i HN s'.�1.��k tL�.•gr ",.F�t .-i'n�Y_.v� .-as. it S1.a�ft`l. y-. ,Y .fy�'*km'A ti ��Y.. 16 0.055 i )" L+- 'si` -: Mom-2S . 1222 =- .:Lr_.k.,. •S l G rk-�. !t a.`"Si �? -.•.+� Y.�VN S -2 '!t , SCh r '$t..> d ti„� 0882_7 10 Y -.0.055 27 7.62 �)1S a.!4:iV ) 'L ,� �. .L T^: M 1} y'? _'7i 't"'a. -t�✓� .. Ni --'*1'EA b .� .� a�,� F 1 '*„ i -CY Y i stc `�y '*.} �':. {:V���,.VF7>•_: _ NiF'f,� h, • _:,. '.�( t.l..,.. .n '� _: Lpk .4 C*sZ.1-3 f.. .. h:��3 h-k4T. _v.4 ,F "�.>•..�n4 ee, .'s. t ::l,.i�n.J?fu`�+�• 4:'-eu .h'�1: Y ,.v i.fi:.y fl iv-..'.rT.�. S; %r,,.o.. t ., ,: '>l:�i 20 0732 13 Y 0.249. 2 4.2 10.0 20.8 130. 270.0. 0.05 0.1038 3.5 7.2683 0.002 0.0042 E21 m58 i• t a S y 'e. c .Oa• X, E,.:w'' iLig 3.�r f z„_.,., .. .,- .n`�'t� .z. -,. y. ,_ -<. L v -.�tvy'1� LEE - :3 - S�" �.,.^r'«'�,�;....n. _s.,.a�ss; ti � .., iS -� 22 0836 12 Y 1 0.295 I VJ"ji. �.,5,{.a i .ae, M JS:t ,, (•++ N ' �-4.� .�. 1'n...a yam; 1. `£' Ft'n !� a.,. t ` ': u. ?.. o-... as�i ..�1 .,.:. .. _.:..s,,,. S .-T fy 5' � -apr , i .u:. Y s..,,., .•- 24 0.104 1$5i� z�'�Q4 �29. S• �iw �k . ✓ kk .7 F' i'�Y..1T ct. 4s'"" sty 'C' � fi: : - .5�� it .'{'4. ,-, -"/� �•.•.- ., _. �,..['•%'� r� 'f..':rh� r, , �y •......+c j,E'4..., 5 ....•. sa � wtq .v '. .}'fi.. a= �' ;t h{CS .`o,; ._ .;ki �...., s� �,., ;1� , �. ,:a: ��.a r.-,� 26 1156 17 Y 0.393 >. " +.._..�:< 28 0730 9 Y 0.369 7' Tc t a o W, 301 0.075 �tQ'rl%i�, 15, '•S• � ' ...... 4y': ,I si -'37 ✓� u 4Y 1 f€�•ffF R`r�' �� :. k��s+n �ct.t 43.639 L c AVERAGE 0.2 28.0 3:3 6.3 7.0 13.3 107.3 205.0 0.050 0.097 1.753 0.002 0.004 x MNOMIIM + , - 4> 207 7 0 H ��#l0t0E �F�,2 -. NEE.�7�I.�t TQ,05t7� �•�1II!}_ > 6r5��:H�..20� '0.005 MINIMUM 0.009 27.0 7.6 2.0 4.2 2.8 8.2 69.0 153.6 0.050 0.090 0.009 0.002 0.004 ^c-" rr.`t .:.i f - z; acral�tG1-•. x• d t.ztt ^,.>, t" k= -' ss;t ...,fir y ?... a ,. '; A, y'. 7 g, <�: .. „„.�ca�( ,. � f.G 6to9 NL 87 NL 220 - NL 1070 NL 3.0 NL 1.50 NL 1.50 MORNYUn AVeely U,,4 0.450 1 NL 1 Facii'i Status: (Please Check one of the following) All monitoring data and sampling frequencies meet permit requirements' Compliant All monitoring data and sampling frequencies do NOT meet permit requirements El Noncompliant If the facility is noncompliant, Please comment on the corrective actions being taken in respect to equipment, operation, maintenance, etc and a time table for improvements to 'be made. " I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a systems designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my Inquiry of the person or, persons who manage the system, or those persons directly responsible for gathering the Information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, Including the possibility of fines and imprisonment for knowing violations Grover Industries Permittee (Please pint or type:) 9H612003 Signature of Permittai" • Date P:O Box 350 Lynn, NC 28750 (828)859-9125 July. 31,2003. Permittee Address Phone Number Permit Ekp. Date PARAMETER CODES 00010 Temperature 00556 Oil & Grease 00951 Total Fluoride 01067 Nickel _ 50060 Total 00076. Turbidity 00600 Total Nitrogen 01002 Total Arsenic. 01077 Silver Residual 00080 Color (Pt -Co) 0061.0 Ammonia Nitrogen 01092 Zinc Chlorine 00082 Color (ADMI) 00065 Total.KJeldhal 01027 Cadmium 01105 Aluminum Nitrogen . 00095 Conductivity 00630 Nitrates/Nitrites 01032 Hexavalefi'tChromiun 01147 Total selenium, 71880 Formaldehyde 00300 Dissolved' Oxygen 01634 Chromium 31616 Fecal Collform 71900 Mercury 00310 Boos 00665 Total Phosphorous 32730 Total Phenolics 81551 Xylene 00340 COD 00720 Cyanide 01037 Total Cobalt '34235 Benzene 00400 pH 00745 .Total Sulfide 01042 Copper 34481 Toluene 00530-Total Suspended 00927 Total Magnesium 38260 MBAs Residue 00929 Total Sodium 61045 Iron 39516 PCBs 00545 Settleable Matter 00940 Total Chloride 01051 Lead 50050 Flow Parameter Code assistance may obtained by calling the Water Quality Compliance Group at (919) 733-5083, extension 581 or 534. The monthly average for fecal coliform is to be reported as a GEOMETRIC mean. Use only units'designated in the reporting facility's permitforreporting data * ORC must visitfaciiity and document visitation of facilty as required per 15J NCAC BA .0202 (b) (5) (B): *" If siged by other than the permitee, delegation pf signatory authority must be on file with the state per 15A NCAC 2B .0506 (b) (2) (D)• i r� 0 EFFLUENT NPDES PERMIT NO. NC0004391 DISCHARGE NO:: 001 MONTH August YEAR_ 2003 FACILITY NAME Grover industries Class' If COUNTY Polk OPERATOR IN RESPONSIBLE CHARGE (ORC) Trevor C. McMinn GRADE II PHONE (828)-69"971 CERTIFIED LABORATORIES(1) Pace Analytical Services Inc. 2 CHECK BOX IF ORC HAS CHANGED PERSON(S) COLLECTING SAMPLES Trevor McMinn Mail ORIGINAL and ONE COPY to: ATT; CENTRAL FILES DIV. OF WATER QUALITY X (� GL�� 9116/03 1617 MAIL SERVICE CENTER (SIGNATURE OF OPERATOR IN RESPONSIBLE CHARGE) DATE RALEIGH, NO 27699-1617 BY THIS SIGNATURE, I CERTIFY THAT THIS REPORT IS ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE. C x . a c m N a E O F E m c CL O O . co'm 00 O Ix O 50650 06940 01027 01051 00720 01042 01092 TGP3B 38260 Flow w C O O O c J w a w G. v N . X. O C 2 O m Eff INF Q .0 MIN YIN MGA. MGIL MG/L MGIL MG/L MGIL PIF .. MG1L AAHRS A! t..Y y(M�GCDwyN ..Y }iINW a .: h}a 11 i 5 x 9 f �2j ��ti:�3 'S -'T Yf`� `a\T� (0.009 ,-0-009 •!,#arzk 1 N,rh,t.*��. b•.. -_.•"lfi .:;.'.{i}:jh 7-7 i17 `t .., i„I I�T�te 'si .a%.,..}.:: .L.t..: :°�. .off :.)J .G.;,..1'.1!! �' •.5f+e S1 i.-...1)-d. ke.at i7 d.1 .,.t,^!{.•-..' 4 0802 15 Y 0.009 516�4,.`xg i .6 0649 17 Y 0.217 1600 0.001' 0.1 0.02 0.17 0:1 0424, ar Grk r . rt r [�A "kI. Y5 at - t , } is r`i ;, z s 8 0806 60 Y 0.236 0o 3.,'.`� �k f-_..tr }S, �.1�..�� OV 4 f2 : 4sif •i 17, .7 Y� bE_ 10 0.019 1'I. 0841- .4. 20 , i M`1a7 a < 4 : TOM { ..,f_ _i -. x 1 ,�i„'.....: .._>. C :._ i.... 1� ELM Y T,A rS .: YbX »�.» f l �.., .. ..f_ r :. r, i r ... x I } {i � [ t't..:_A,l:. V 7h -C �. ...__. C a .s .+,..�.. A Y .d 't P�y3::., kuk�v"�-# � t :, ..a'f 12,1345 35 Y 0.448 . J „'::1�3 .. Q7r2'Z .. f rihl_J e: „Yy .- �.� _ i $:_w#7'S 1„' LY..ti,w�" r".. . \, ,. a �. � X� _.Ssa• .. a'r"ae . :' k .,. �`..4 :*"x" 4 .�. !.,•� .7 �n.>.'.'. ?'a4. +� �; t -`r, �f�,m $.,,i �tx'r v� . ,..xc: y .`* .f,. _�,.�.. r y r -�. _t ,>'s...i•^ �- '.•r R _ e...t . '$,` �i;z k . c ..cT 14 0850 25 Y 0.372 �1:5 16 0.055 t,l,� Z•t ry' � %' ��s r� :..� ,��SaT �2_.-....�Y"'� C� �i�1'+�n � Y �.r,. $,F r-., P- A:V.. >�.,` }..'i b.,. .}S t'� ,J ti...�:•r-- �'{' �'r �,�2it.. Y_.1-Pr.'%re+... 92 •�-G+i r:?( �,. ,i 'C F- �:�_ .Lib Yn F� 1 ,:iyd!'.^.C-h`�'i � f". P _.-:f _'i� 1._..;- i� --' E{ .,Y. .-.. _It_'•�y 2l �. t�fF-W�-i:: � ,'`1��,. �YY:� _:°y+' t�F_ 18 t,� 0827 10 y 'p Y 0.055 5 �:19 /} r131:1X Nu R 38 - £0.249 20 0732 13 Y 0.001 .�� `0758:. k�60.,k .-._rzYt w:�.x 5r`i.:.'�i'- .n �.,y�"x ak` � ' . Z. .. z'f'.r. ,, !'u� N�� �•�'� r h �� 'f 4 a' � v,rs' -fct 5 f r °�F _ T� T'v r .� Z- ��: 22 0836 12 Y c //0.295 y 24 0.104 �,n.0 hr(� s�Sr@� 'r. l� _ R v'`1 E ''}� sv' "% as t .. •5+cYLf. ; �`;S . J. :S'a � Fkk L' ' ��'� .K,^� „�` . i�' .: ';�.. f � Yrie. ��� }�d.Y_5C'+ki�k >`l. -t is-v... � n _, Fn .. G . >r, �v:.+nY L°.4 � ... s,N� a z aK,L.i..:i', 26 1156 17 Y 0.393 527 �Q6�@: r.:�1?F,z ._7' �>O*���. �...:�e"� �r..,;,>nc" �' � r �,; '°. E�$1 c:�.r�� �.:` : �'r, tur.;'��; t =i � (�;•',a. : `'.�.+,/ "'�.a�m�;P p ,�`1.Fs� �Yn .. � � x.3 . J�-��t �,t�?,'�;- � T ;3�� a`r„` 28 0730 9 Y 0.369 k .�.Q�n zQ x.V..7L hi �1f4Yi.arFc` . _-��r4�.. L �_,:z�'. ' wti �3. 's^ ...,...� a- _, Yfi tom, ._.+re: \ *< , t, y 4 F•>:j ..xrx � f,,. rJ w"N �C: +, �� ': F a} y.y,. < .. 1,. .. .. ,� ypT, 3"t'^Y1' d .-� `p A �: V4' - fit; • .3J ;�,°t±l �,-�' E-, � z �r b-t'+ M1f �'� , h�. h �4 30 GG..07r5 Ya g s���.�',.ry�"{ �:45 r� � �. ..�E '? Y:tt._ AVERAGE 0.190 1600.0 0,001 0.10 0.0200 0.17 1 0.10 P. 5..0 f .MA>0luullt{ n i j6QQ o o'._o� a oo _,..:. G. a :a�1 {0y10a 0° �z. mot;;. "u 3 y ��rr 2 ,:..Ax MINIMUM =)'IGt'ab (G)�. ,C 0.009 _tioi�. 1600.0 "i m". -�'!.'t�„ 0.001. d>p.t zr;.,,•,Xa ,• EKE 0.10 •'p _:`C 0.02 -�::,�7 .a;'Si...r;Y ZEE ' 0.17 - a^ is 0.10 a: t,Sr r',��atu:�., P c ;tt��c '3�'� 5' .i;'4,1 is-. Jf MM,U ly Lb nit/WeeWL[mit 0.450 1 NL NL I NL I NL NL NL PIF NL X Facilfy Status: (Please Check one of the following) All monitoring data and sampling frequencies meet permit requirements Compliant All monitoring data and sampling frequencies do NOT meet permit requirements ❑ Noncompliant If the"facility is noncompliant, Please comment on the corrective actions being taken in respect to equipment, operation, maintenance, etc and a time table for improvements to be made. " I cerft, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a systems designed to assure that qualified personnel properly gather and evaluate the Information submitted. Based on my Inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and bellef, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including. the possibility offtes and imprisonment for knowing violations." ' Grover Industries Permittee (Please pint or type.) ** -le/A— 9116/2003 Signature of Permittee** Date P.O Box 350 • Lynn, NC 28750 (828)859-9125 July. 31,2003 Permidee Address Phone Number Permit Exp. Date 00010 Temperature 00076 Turbidity 00080 Color (Pt -Co) 00082 Color (ADMI) 00095. Conductivity 00300 Dissolved Oxygen 00310 SOD 6 00340 COD 00400 pH 00536 Total Suspended Residue 00545 Settleable Matter 00556 Oil & Grease 00600 Total Nitrogen 006,10 Ammonia Nitrogen 00065 Total KJeklhal Nitrogen PARAMETER CODES 00951 Total Fluoride 01002 Total Arsenic 01027 Cadmium 00630 Nltrates/Nltrites 01032 HexavalentChromiun 01034 Chromium 00665 Total Phosphorous 00720 Cyanide 01037 Total Cobalt 00745 Total Sulfide. 01042 Copper 00927 Total Magnesium 00929 Total Sodium 01045 Iron 00940 Total Chloride 01051 Lead 01067 Nickel 01077 Silver 01092 zinc 01105 Aluminum 01147 Total selenium 31616 Fecal Coliform 32730 Total Phenolics 34235 Benzene 34481 Toluene 38260 MBAs 39516 PCBs 50050 Flow 50060 -Total Residual Chlorine 71880 Formatdehyde 71900 Mercury 81551 Xylene `Paramete'r Code assistance may obtained by calling the Water Quality Compliance Group at (919) 733-5083, extension 681 or 534. The monthly average for fecal coliform is to be reported as a GEOMETRIC mean. Use only units designated In the reporting facility's permitfor reporting data * ORC must visit facility and document visitation of facility as required per 15J NCAC 8A .0202 (b) (5) (B). ** If siged by other than the permitee, dele�atlon cf signatory authority must be on file with the state per 15A NCAC 2B .0506 (b) (2) (D)• v' , EFFLUENT NPOES PERMIT NO. NC0004391 DISCHARGE NO. 002 MONTH August YEAR_ 2003 FACILITY NAME Grover Industries Class II - COUNTY Polk OPERATOR IN RESPONSIBLE CHARGE (ORC) Trevor C. McMinn GRADE CERTIFIED LABORATORIES(1) Pace AnalyUcal Services Inc. 2 CHECK BOX IF ORC HAS CHANGED PERSON(S) COLLECTING SAMPLES Mail ORIGINAL and ONE COPY to: I AT r, CENTRAL FILES DIV. OF WATER QUALITY 1617 MAIL SERVICE CENTER I RALEIGH, NC 27699-1617 11 PHONE (828)-696.8971 Trevor McMinn , x 46, 9/16/03 '(SIGNATURE OF OPERATOR IN RESPONSIBLE CHARGE) DATE BY THIS SIGNATURE, i CERTIFY THAT THIS REPORT IS ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE. 50050 00010 06400 50060 00530 005" 61045 Flow Eff Lu .. z w � . I VF 0 x U.. e l0 U m • ui D: K ' J . (A F, Q C Q = O Z .W.1 O L N m O w n W a E a O a ¢ a f < CL.. ,. K O O O m tu CA F F r J cc F pJ .0 O F HRS MIN YIN MGO ' C UNITS MG/L MGIL MG/L MG/L � ,T+ F �..-4, i.�c. A -fJ`Y` r � .d..'' .fin. z?:�: .•�... e :# ._ra. ° � ? i7.%x 1.� 1. 2 �rw r 4i r ;rz m ,:��.. :id _..�cFu 4 0802 15 Y rr +� erg s 6 0649 17 Y - •�`• 1430' * } 1$.c '� w ;" F ii r i4 i• 1 4 I§ e-E+ i S b /• jLn 4: .L Y .-t+ y 4r.; ,t' _ +1b J E '� .� A>,'� J Y Y9l .Y..� Jn:x7 _... ,,.;:t194';p � . _,} . ,rye, �; „ �.x rw ? . 1 - x _ _. r 4 i iI tr, x �, sass• ' „ \'c: a ..: ° �. «:4. @ . ,..,:: Z ..,::.a ,.,:(. 8 0806 60 Y Y Y..#j�..%�7 } td +{ -. c3r'},,, ,:« st,K, 'er-z?sF "5 t =.' }J+s_., r.4M '; :Pk°r ](.:"Y ,.2 w�.'. .�. 3.,-Y� 5 z.cZ x, ,° as^Y .%• 10 i 9 J _.r„ WHO .cE�,.r .'3:, h..�•r.:L°. ,:,i .,'�...�� w, 5�:. � ,.n_� v�:.�,1« k. ,�fi:,.,.rr= �'�_ .fa .x.Lw, 12 1345 35 Y 4,... 13 ... x171' 1ST bj�i^ - :;Y t =`i r ..'_.,_:?'1•; x;ter .. �.-.>..; `.�+. •?.. w%_ z ., .,.. r�.c xzs ..J'_. � Y K� 'V �r '.c._ 1.�, fi.� _ �, a, "-.. ,.:r-�. , E' �1`:,. r.._ rjs�_. n , ..k.G r r ,..�:. x8 s ,7±.-. 14 0850 25 Y !`.r' a qcc Y� b, � 4 .. L � .rl"a - 2 r Y^b -: �5Y k�.� c^ev-a- Y �`:., ".l 'C ?'� � µ 1 f � { ti - ti 4 _ 5� iT4 ' 4 L : uvJ. ',• en lv af' t/ 16 [.:' '� sc3 �i ppR. y is ; ,»':tik '•>y�f+wi .Y h Li :.,.' h .'" Y j., Y`S. s...i' -.< ...1. t>' -'frl r^,h :��`--x: S's i m - J n�v v�-!r2.t .•-e .}.'Y Y:. .h. ryry� t C�: Yuri_ w'eiF 4 ..T.'F. �#. r +P:: Wm "c 4'ii�-.. �_... 4.sl.lF.Yf,.)i fiS`r>x rE6i .. .41�' .$X, ii..i W�>.a iM`iil+ ..eK s�y. 18 08271 10 Y . f0 Aft .� `3.8L Lt TRW 7- -'�E`±� �� :�'!y >. <J:.. ��-7 orrr.='I ,.i ���l., �h`?..r.;t '�� k.'S,�v..:.r:.t e..�?•��v ��.el �-.,�z 20 0732 13 Y �21 . _56; +F ��6UY � �<,75>} ''"s r .+. ....z.✓F t•,+,..4 v� i"". r �,,... :r `"i. .r tn•-xti�'"n:.y rf�s ,v �..i!i''a.ai..�`..-:.';;-L.�h�'. x' 1i ti. ,� rt �.. S ,P•i'.:a.�.5 r. -.< a `a ..ai . �:.., d�_a=n t-- r- [ fN�Yi 5 :${: i. •:=t .... - r€ �/,.` iY .:.."2:,: �.?l Lh � S.:�i+uY'[._f�,u G �� sue. .n. _P_�Y`:�il- 7r L'E � �. (i �.....^r;d q2 �.�...,...5 22 0836 12 Y 22 lfi' N� ��4 7 � . y� 'Y `jr 1 1 �. tr 'v'F 't l� W+". 7.V"35.,y� %•��' L �,rr�•Pt '!� y~r:,...'�y... u23 ik v,E' V .. u... ...,..suM �i �%K Y 1 �,.y„i f��rf.... :, L��.-'Z�r µv`e .i"1'�'S.:1'�')a«,': 24 .. k4 135> s W7' � ter° s2�.� -� 7 ry 4 :Y . u ELM 2 �� ..�x�,: ... r��,.t� :�.%.���, R . ��F 7 ��� 26 1156 17t•_ YY .. Fy2,.} 065i tt 1,� e �t.t E+. 'k� r.....�R1 1c?•7.-:s �. �,t ir'.f. T....E'ii � •P•.�`#-a �t �'i G+'i�i7'v� /- :r Str�v' Y.�; `F.S, a X:.F'G; � -.,F-'�i �-c .: J«i,.....�.-. p x "`�r�� s'k i?. L„ .1T- ,�- -. 4.� ...:..3•.+> r' --; .x'a tYx. x etf �.�:y'k � 1 2, j� z "�� a;._ a ? r .tr �7` ,Y^,.:, 28'07301 9 Y ��33 N ......E-< r _ 1 •-..e. r+Trri,c e... -.:... Kt Y ._-lt-✓' 3'.- i � ..ik m ..� aC 1 \'K4 .,1 J p •. 's r- $,�Fl ,ax(hl a�t5i.ai 1'�. ``'r� x�,�'S n;'S$µ9F:'I } S � c.:'�..:2222 4 1 �` _, .P:. �711217f .. 30 -;.3.1' ., � . �._ n •. 1 .T.:� u J- :,:- _...-t kt _ :=Z,r,'r«. 3 , ..•�` _ Vic. _S �" b,. 1 .P. � c h w:f. �' AVERAGE OFLOW � 1 Sd-:-t �a` -. jam' w5i+ar+F f.. �.� .57 3 ii. fY+S-/ Cy, ..,:. 1 37 v �.x ,,tr� ti � .. rE+ A} , K".J; x;sa ,%>4 ...F. �:.4a`,vi�?Orr. �. ._. ..r�.•..ie. C .'Ir Y~1'Irf r2�?.: f• CS �..%en.ai _hR? �'�- Y S�t4d`i.. _ w e i?';;�.-£x"�'r.:r`a MINIMUM y iimii.�'(GiC'17 ',r .. I'atan - h t �,•. �K,....C'J#5 ` c. 1 .: ?z, �'" r t` 1 �aa.•Nn w' «rn`�'n _ r�: X; - Uf mmftumwc"umft NL I NL I NL NL 30 0.1 NL Facility Status: (Please Check one of the following) FV All monitoring data and sampling frequencies meet permit requirements Compliant All monitoring data and sampling frequencies do NOT meet permit requirements El Noncompliant If the facility Is noncompliant, Please comment on the corrective actions being taken in respectto equipment, operation, maintenance, etc and a time table for improvements to be made. 0 Flow from 002 pipe. 002 discharge no longer in.service. " I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a systems designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my Inquiry of the person or persons who manage the system, or those persons'directly responsible for the information, the. . Information submitted is, to the best of my knowledge and belief, true, accurate,' and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and Imprisonment for knowing violations." Grover Industries Permittee (Please epp%intor type.) 9116/ 2003 Signature of Permittee- Date P.O Box 350 Lynn, NC 28750 (828)859-9125 July. 31,2003 Permittee Address Phone Number Permit Exp. Date PARAMETER CODES 00010 Temperature 00556 Oil & Grease 00951 Total Fluoride 01067 Nickel 00076 Turbidity 00600 Total Nitrogen 01002 Total Arsenic 01077 Silver 00080 Color (Pt -Co) 00610 Ammonia Nitrogen 01092 21nc 00082 Color (ADMI) .00065 Total K)eklhal 01027 Cadmium;: 01105 Aluminum Nitrogen 00095"Conductivity 00630 NitratesiNitrites 01032 Hexavalent Chromium 01147 Total selenium 00300 Dissolved Oxygen 01034 Chromium 31616 Fecal Colftrm 00310 BOO s 00665 Total Phosphorous 32730 Total Phenolics 00340 COD 00720 Cyanide 01037 Total Cobalt 34235 Benzene 00400 pH 00745 Total Sulfide 01042 Copper 34481 Toluene 00530 Total Suspended' 00027 Total Magnesium 38260 MBAs Residue 00929 Total Sodium 01045 iron 39516 PCBs 00545 Settleable Matter 00940 Total Chloride 01051 Lead 50050 Flow 50060 Total Residual Chlorine 71880 Formaldehyde 71900 Mercury 81561 Xylene- Perameter Code assistance may obtained by calling the Water Quality Compliance Group at (919) 733-5083, extension 581 or 634. The monthly average forfecal colifonn is to be reported as a GEOMETRIC mean. Use only units designated in the reporting facility's permit for reporting data * ORC must visitfacildy and document visitation of facility as required per 15J NCAC 8A .0202 (b) (6) (B). ** If siged by other than the pernitee; delegation of signatory authority must be on file with the state per 15A NCAC 2B .0506 (b) (2) (D)• • ti NPDES# NC0004391 DISCHARGE # 001 MONTH August YEAF 2003 FACILITY NAME GROVER INDUSTRIES, INC. COUNTY POLK STREAM NORTH PACOLET RIVER STREAM NORTH PACOLET RIVER LOCATION UPSTREAM 50 FEET OF DISCHARGE LOCATION UPSTREAM 00010 00400106310 00300 31616100095O 1 Uj 1XI, 0LL W > U1 0 j V 0 tu CL 0 0 0 M a _j 2 0 q z LU W 0 .9 0 LL a HRS Units mgfi mgfi #1100MI .h-k- 2 4 n 6 0702 21 8.3 65 8 N? 101 omw 12 9 NEE 14 u. 16 18 20 0743 18.8 8.5 54 I 222ry --T 46 't, 24 26 28 " 30 ;fit t Average Average 21 60.8 23 8.9 66 [Minimum 18.81 18.3 54 -DOWNSTREAM 100 FEET OF DISCHARC DOWNSTREAM 00010 00400100310 00300 131616 00095 1 X a w 0 C4 !E > w 0 w 0 CL ca _j 0 zC3 E UJ 0 w U. HRS -C Units mgli m9li 9floomliuml.0- 2 4 6 0706 22 9.1440 8 10 2 121 1 1 14 �977777�7 Lam= 16 is 10-fil'A 22 20 0740 20 8.9 370 22 zm 24 26 28 i.0: Sol Average 22 9.18 276 Maximum 24 9.4 440 Minimum 20 18.9, 95 Hy>-1 er d eA EFFLUENT NPDES PERMIT NO, NC0004391 DISCHARGE NO. .001 MONTH August YEAR- 2003 FACILITY NAME Grover Industries Class - 11 COUNTY Polk OPERATOR IN RESPONSIBLE CHARGE (ORC) Trevor C. McMinn GRADE 11 PHONE (828)-69"971_ CERTIFIED LABORATORIES(l)" Pace Analytical Services Inc. 2 CHECK BOX IF ORC HAS CHANGED PERSON(S) COLLECTING SAMPLES Trevor McMinn Mail ORIGINAL and ONE COPY to: ATT; CENTRAL FILES DIV. OF WATER QUALITY': X., 9/16/03 1617 MAIL SERVICE CENTER (SIGNATURE OF OPERATOR IN RESPONSIBLE CHARGE) DATE RALEIGH, NC 27699-1617 BY THIS SIGNATURE, I CERTIFY THATTHIS REPORT IS ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE. Lu 0 0 m 0 CL 0 CD E r 0 0. 0 U) 0 cc 0 50050 00010 00400 00310 b0310 00530 00530 00340 00340 00745 00745 32750 32750 01034 01034 Flow -2 03 CL E Q 0 0 tro.13 to u) 0 o a 0 LurOn CIO W (A CA 0 z W 3: 0 z uj CL m 0 2 0 cr Eff INIF E] W >j HRS MIN YIN MGID *C' units MG/L LBIDAY MG/L LBIDAY MG'1L LBIDAY MG/L LB/DAY MGiL I-BiDAY M61L LB/DAY Y" �,`ONOWW 2 0.009 MA' 1' 41A M .40 m 4 08021 15 Y 0.009' 28 7.61 562 -0938., A..Y 0-i MMI, 11'm -W R 6 0649 17 Y 0.217 4 1 7.2 8.5 .15.4i -110 199.1 0.05 .0905 <0.005 40.009 <13.002 1:22L6 maz M 7;g Q? 8, 0806 60 Y .0;236 A AC RxNa ELL 10 0.019 it g 12 1345 35 Y. -0.448 110 FOR-5- I 5 3 It -1-01= iit 14 0850 25 Y 0.372 6002 -0.2715 X M 7 161 0.055 18108271 10 Y 0.055 27 7.62 OI 8Y *.i m 20 0732 13 Y. 0.249 2 44.2 10.0 20.8 130' 270.0. 9�0.05.,�,0.103 3.5 7.2683 4b.002 .0042 E� 22 0836 12 Y 0.296 S 24 0.104 2m WIMS IWIYLL -J.T"'�' ink WMW �4-111T-M i�-'N 26 1156 17 Y 0.393 m 28 0730 9 Y 0.369 2i -R 30, 0.075. AVERAGE 0.2- 28.0 3.3 -6 .3 7. 13.3 107.3 205.0 0.050 -40.097 11.753 3.639 .002 ttt 0.004 < zMA)d ;Y N 'kii 77957 0,1ft 4M S 100A 2N �LZ MWOM40AW MINIMUM 0.009 27.0 7.6 -42.0 ---4.2 1 2.8 1 6.2 69.0 153.6 0.050 40.090 0.005 0.009 40,002 <0.004 7V4 Monthly Limit/Weekly Umit 0.450 NL C dt is •1070 G 'p -7w --k', - - - -'C 6to9 NL 87 NL 220 NL NIL 3.0 NL 1.50 NIL 1.50 RD E I MAY 2 8 2004 DO WATER QUALITY SECTION Facility Status: (Please Check one of the following) All monitoring data and sampling frequencies meet permit requirements ' Compliant All monitoring data and sampling frequencies do NOT meet permit requirements Noncompliant If the facility is noncompliant, Please comment on the corrective actions being taken in respectto equipment, operation, maintenance, etc and a time table for improvements to be made. " I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a systems designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the Information, the " information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including;he possibility of fines and imprisonment for knowing violations:'. ; Grover Industries ' P.ermittee (Please pint or type.) 911612003* Signature of Permittee** Date P.O Box 350 Lynn, NC 28750. (828)859-91,25' July. 31,2003 Permittes Address Phone Number Permit Exp. Date PARAMETER CODES 00010 Temperature 00556 Oil & Grease 00451 Total Fluoride 01067 Nickel 50060 Total 00076 Turbidity, 00600 Total Nitrogen 01002 Total Arsenic 01077 Silver Residual 00080 Color (Pt -CO) 00610 Ammonia Nitrogen 01092 Zinc Chlorine 00082 Color (ADMI) 00065 Total Kjeldhal 01027 Cadmium ' 01105 Aluminum Nitrogen 00096 conductivity 00630 NitratesljVitrites 01032 Hexavalent.Chromiun 01147 Total selenium 71880'fornialdehyde 00300, Dissolved Oxygen 01034 Chromium 31616 Fecal Collform 71 g00 Mercury 00310 Boos 00665 Total Phosphorous 32730 Total Phenolics 81551 Xylene '00340 COD 00726 Cyanide 01037 Total Cobalt 34235"Benzene 00400 pH 00745 Total Sulfide' 01042 Copper 34481 Toluene 00530 Total Suspended 00927 Total Magnesium 38260 MBAs Residue 00929 Total Sodium -01045 Iron 39516 PCBs 00545 Settleable Matter 00940 Total Chloride 01051 Lead 50060 Flow Parameter Code assistance may obtained by calling the Water Quality Compliance Group at (919) 733-5083, extension 581.or 634. The monthly average forfecal coliform is to be reported as a'GEOMETRIC mean. Use only units designated In the reporting facility's permit for reporting data * ORC must visit facility and document -visitation of facility as required per 15J NCAC 8A .0202 (b) (5) (B). ** If siged by other than the permitee, delegation of signatory authority must be on file .with the state per 15A NCAC 2B .0506 (b) EFFLUENT _ NPDES PERMIT NO. NC0004391 DISCHARGE NO, 001 MONTH August YEAR 2003 FACILITY NAME Grover Industries Class If COUNTY Polk OPERATOR IN RESPONSIBLE CHARGE (ORC) Trevor C. McMinn GRADE. II PHONE (828)-696-8971 CERTIFIED LABORATORIES(1) - • Pace Analytical Services Inc. 2 CHECK BOX IF ORC HAS CHANGED PERSON(S) COLLECTING SAMPLES Trevor McMinn Mail ORIGINAL and ONE COPY to: ATT; CENTRAL FILES DIV. OF WATER QUALITY 1617 MAIL SERVICE CENTER (SIGNATURE OF OPERATOR IN RESPONSIBLE CHARGE) RALEIGH, NC 27699-1617 BYTHIS SIGNATURE, I CERTIFYTHATTHIS REPORT IS ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE. 9116/03 50050 60940 01027 01051 007.20 01042 01092 TGP3B 38260 a _ x o ° m m Oa E ~ f 0 ' c 0 O O O Flow "' .. o = U ? C O c w o Q U a:o IL O ZUS . o O O _ U a , Eff INF Q } Q O HRS MIN YIN MGO MG/L. MGlL MGIL MGIL MGIL MGIL PIF MGIL ::730 8YM ^:ivYO�!A. -, :':. e35R'�:?'.Y�'et 1r. '. "i'�.�.5'C t'::4'.6`'_.YS emu: c:.:K. •T6h Ih:a..F h 2'w"''.i 6�a'2: Y ,L L Z• .,ri 2 0.009 0 009 ,: ;�.:- r W`.?.th:.. . x - . �°"' .0 -.•.rv.: nh_ 4 0802 15 Y 0.009 v9Lg4: . �:38 .. .. Y- 04Q2_ Y,"r,E')1 : v.+,n.. _a... '%-.-Z u .: ... . ''. < Ira:bi:4(.�ASErZ�f M:M''�i L•G: k_,:a•.-. - : .. w.y-�, _ - 2 '"0 .r5b.- ` fi � � n s 0649 17 Y 0.217 1600 0.001 .0.0V 0.02. 0:17 '` 0.1 - 6:7 1430 : 8 ,_ 0 . � >?r0.424 ' E � �q `.MIN 8 0806 60 Y 0.236 - ,9, - :•mv':r�''� .,.:.. r '� '= .NOW Wy a:.-Ma'c' c t-Yc1 r �� . v.� �.: S4 .. >.'�• rra; . �'� ':`.'+,a� 10 0.01.9 11 084 I : 20r � Y ;..0:019 Y� i r , ri h; 5 ,7 ww W�q 12 1345 35 Y 1 0.448 i`3 �., EQ712 15if E9� ".:.. .._. ,.. c Y �, r Sam �..�. „� :. � _, .. �� � �; . ; � ::. 14 0850 25 Y 0.372 Y 0.272§_' y� l >;' (mgg 'E ;i°; t . 1.5 161 1 0.055 y 18 0827 10 Y 0.055 19 t911 71.5�pQ Y 0". F'`t,ttY 20 0732 13 Y 0.249 0.001 01,0 60 22 0836 12 Y 0.295• ' '.:G 241 1 1 0.104 2b1s350:;14<... Y 26 11561 17 Y 0.393 �'� 77.'0656 C4 ^._ .. 14 ' :.1f = •^ - �0;26' ... , .... �a v.- � •. hh ��ii . AF c..,... .. ."'� ..::n_ .. i 3�' , `ir.�-��.. t �_-: _kr_2"s:a7,w.. :.:.._.:.. -��': :. .. ey^ki.5 '"ri..'�v�<,r... ,'' � .�1 ..., • z lr = r�seMrii..: ,:,� •: .:.2 �• ; =t' auatsfi r� . 28 0730 9 Y 0.369 29 0826 4 ,,I My- �Oa369 .1 ii::1,11 : - <.1 1 lk��.�t _ ,,. � 30 0.075 31 J0.196 t ~ AVERAGE 1600.0 0.001 OAG-9- 0.0200 0.1.7. 0.10 P 5.0 MAAXIMU._.0:44W �I%Q-9 /109., 001 Z1I ,0 0 02n .:0..17 MINIMUM 0.009 1600.0 0.001 1-0.06' 0.02 0.1.7 •'• 0..10 ' P 5: � ..,....,„^s _,.. Cow �(CI!«Gm on �Ce z . C ?Ci R . Y Monthly UmibWoekly Llm 0.450 NL NL NL NL NL I NL P/F Nl. Facili@`�atus: (Please Check one of the following) All'monitoring data and sampling frequencies meet permit requirements Compliant All monitoring data and sampling frequenc)es do NOT meet permit requirements Noncompliant If the facility is noncompliant, Please comment on the corrective actions being taken in respect to equipment, operation, maintenance; etc and a time table for improvements to be made. " I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision In accordance with a systems designed to assure that qualified personnel properly gather and evaluate the Information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and completel.qm aware that there are significant penalties for submitting false•information, including,the possibility of fines and imprisonment for knowing violations." Grover Industries Permittee (Please pint or type.) 9/16/ 2003 Signature of Pernilttee** Date P.O Box 350 Lynn, NC 28750 (828)859-9125 July. 31,2003 Permittee Address Phone Number Permit Exp. Date PARAMETER CODES 00010 Temperature 00556 OII 81 Grease 00951 Total Fluoride 01067 Nickel 50060 Total 00076 Turbidity ' 00600 Total Nitrogen 01002 ToVI Arsenic 01077 Silver Residual 00080 Colpr (Pt -Co) 00610 AmmoniaNitrogen ' ' 01092 ZJnc Chlorine 00082 Color (ADMI) OROAS Total Nelohal 01027 Cadmium 01105 Aluminum Nitrogen 00095 Conductivity 00630 Nitratesftlrites 01032 Hexavalent Chromium 01147 Total selenium 71880 Formaldehyde 00300 Dissolved Oxygen 010$4 Chromium 31616 Fecal Colfform 71900 Mercurx 00310 BOD s 00665 Total Phosphorous 32730 Total Phenolics 81551 Xylene 003,40: COD 00720 Cyanide 01037 Total Cobalt 34235 Benzene 00400 ' pH 00745 TQto Sulfide 01042 .Copper 34481 Toluene 00530-Total Suspended 00927 Total Magnesium 38260 MBAs Regidue 00929 Total Sodium 01045 Iron 39516 PCBs 00545 Set#pa¢le Matter 00940 Total Chloride 01051 Lead 50050 Flow ' RaFameter Code assistance may pptainO py calling the Water Quality Compliance Group at (919) 733-5083, extension 581 or 534. The monti)ly average forfecll go)jfonm is to be reported as a GEOMETRIC mean. Use gply units designated in the reporting facility's permitfor repo#199 Bata * ORC mp# visitfacility and document visitation of facility as regylFed per 1S J NCAC 8A .0202 (b) (5) (B). ** If gj.po b�/ other than the permitee, delegation of signatory.jupigF4 ingst be on file with the state per 15A NCAC 213.0506 (b) North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary AUG 1 9 2004 Alan W. Klimek, P.E., Director CERTIFIED MAIL 7002 0860 0006 5835 9117 RETURN RECEIPT REQUESTED Mr. Gary Semmel Grover Industries Inc. P. O. BOX 350 LYNN, NC 28750 Subject: Remission Request of Civil Penalty Assessment NPDES Permit Number NC0004391 Grover Industries Inc. -Tryon Plant WWTP Polk County Case Number LV-2004-0237 Dear Mr. Semmel: I have considered the information submitted in support of your request for remission in accordance with G.S. 143-215.6A(f) and have decided to modify the initial civil penalty assessment of $1,100.00 to the total amount of $100.00. If you choose to pay the modified penalty, send payment to me at the letterhead address within thirty (30) days of receipt of this letter. Please make your check payable to the Department of Environment and Natural Resources (DENR). If payment is not received within thirty (30) days of receipt of this letter, in accordance with N.C.G.S. § 143-215.6A(f), your request for remission of the civil penalty (with supporting documents) and my recommendation to deny the request (with supporting documentation) will be delivered to the North Carolina Environmental Management Commission's (EMC) Committee On Civil Penalty Remissions (Committee) for final agency decision. If you desire to make an oral presentation to the Committee on why your request for remission meets one or more of the five statutory factors you were asked to address, you must complete and return the attached form within thirty (30) days of receipt of this letter. Please mail the completed form to the attention of Bob Sledge at the following address: Point Source Branch Compliance/Enforcement Division of Water Quality 1617 Mail Service Center AUG 2 0 2004 Raleigh, NC 27699-1617 WATLtha 1617 Mail Service Center, Raleigh, North Carolina 27699-1.617 O vu�viLt_E REGIO� N 512 N. Salisbury St., Raleigh, North Carolina 27604 , NOI thCai�Ohlla Phone: 919-733-7015 /FAX 919-733-9612 /Internet:: h2o.enr.state.nc.us Naturallff An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper Mr. Gary Semmel LV-2004-0237 p.2 Your request for an oral presentation and the documents in this matter will be reviewed by the EMC Chairman and, if it is determined that there is a compelling reason to require an oral presentation from you, you will be notified by certified mail of the date, time, and place that your oral presentation can be made. Otherwise, the final decision on your request for remission will be made by the Committee based on the written record. Thank you for your cooperation in this matter. If you have any questions about this letter, please contact Bob Sledge at (919) 733-5083, extension 547. Sincerely, Alan W. Klimek, P.E. attachment cc: Asheville Regional Office Enforcement file Central Files TO: FAX #: FROM: DATE: N. C. DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY WATER QUALITY SECTION ASHEVILLE REGIONAL OFFICE 2090 U.S. HIGHWAY 70 SWANNANOA, NORTH CAROLINA 28778 PHONE: 828/296-4500 , FAX: 828/299-7043 ® O e/ �/v - A�Jm # OF PAGES INCLUDING THIS COVER: MESSAGE: If Questions, please call 8281296-4500 Oft NCDENR SENDING CONFIRMATION DATE AUG-4-2004 WED 09:42 NAME WAT TEL 8282964663 PHONE : 919197332496 PAGES : 2/2 START TIME : AUG-04 09:41 ELAPSED TIME : 00'36" MODE : ECM RESULTS : OK FIRST PAGE OF RECENT DOCUMENT TRANSMITTED... IFA �STAn o NOMA ' N.C. DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Y. u DIVISION OF WATER QUALITY WATER . WATER QUALITY SECTION sz ASHEVILLE REGIONAL OFFICE .i a te• 2090 U.S. HIGHWAY10 SWANNANOA, NORTH CAROLINA 28778 PHONE: 82812954600 FAX: 8261299 7043 t/ F tut . ✓ �s TO: FAX FROM: Q DATE: # OF PAGES INCLUDING THIS COVER: MESSAGE: li au Ions lease 1182 1296�508 t'o DWQ — CIVIL. ASSESSMENT REMISSION FACTORS CONSIDERATION Case Number: LV-2004-0237 Assessed Entity: Grover Industries Inc. Region: Asheville County: Polk O Whether one or, more of the civil penalty assessment factors were wrongly applied to the detriment of the petitioner; Notes: Factors were applied correctly. , (} Whether the violator promptly abated continuing environmental damage -resulting from the violation; Notes: There is no indicationthat the phenol levels were actually elevated. O Whether the violation was inadvertent or a result of an accident; Notes: This facility has no previous history of,phenol permit exceedances during 2003 and 2004. The highest daily maximum phenol during 2003 & 2004 was 0.4629 pounds/day and the highest monthly average was 0.271 pounds/day. The monthly average permit limit is 1.5 pounds/day. There have been no process or product. line changes, nor have new raw materials been used. The sample result for August 20th appears to be a lab error. The commercial laboratory was Pace Analytical Laboratories Inc. There is a history of lab errors for this parameter and this Lab: The violation appears to be in error. O Whether the violator had been assessed civil penalties for any previous violations; Notes: None in the last two years. O Whether payment of the civil penalty will prevent payment for the remaining necessary.remedial.actions'. Notes: This is not a factor. Decision (Check One) Request Denied Amount RemitteA, 000, Q0 Date Full Remission Partial Remission Alan W. Klimek, P.E. W A T MiFbael.Elley,�GoyepoE OF F�QG William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Co r Alan W. Klimek, P. E. Director > Division of Water Quality Coleen H. Sullins, Deputy Director Division of Water Quality Asheville Regional Office June 17, 2004 CERTIFIED MAIL RETURN RECEIPT REQUESTED Gary L. S emmel Grover Industries Inc PO Box 350 Lynn, NC 28750 SUBJECT: Notice of Violation and -Assessment of Civil Penalty 'for Violations of North Carolina General Statute (G.S.) :143-215.1(a)(6) and NPDES Permit NC0004391 Grover Industries Inc Tryon Plant WWTP Case No. LV-2004-0237 Polk County Dear Mr. Semmel: This letter transmits a Notice of Violation and assessment of civil penalty in the amount of $1,100.00 ($1,000.00 civil penalty + $100.00 enforcement costs) against Grover Industries Inc. - This assessment is based upon the following facts: a review has been conducted of the discharge monitoring report (DMR) submitted by Grover Industries Inc for the month of August 2003. This review has shown the subject facility to be in violation of the discharge limitations and/or monitoring requirements found in NPDES Permit NC0004391. The violations which occurred in August 2003 are summarized in Attachment A to this letter. Based upon the above facts, I conclude as .a matter of law that Grover Industries Inc violated the terms, conditions or requirements of NPDES Permit NC0004391 and G.S. 143-215.1(a)(6) in the manner and extent shown in Attachment A. In accordance with the maximums established by G.S. 143- 215.6A(a)(2), a civil penalty may be assessed against any person who violates the terms, conditions or requirements of a permit required by G.S. 143-215.1(a). Based upon the above findings of fact and conclusions of law, and in accordance with authority provided by the Secretary of the Department of Environment and Natural Resources and the Director of the Division of Water Quality, I, Forrest R Westall, Division of Water Quality Regional Supervisor for the Asheville Region, hereby make the following civil penalty assessment against Grover Industries Inc: 1 of the 1 violations of G.S. 143-215.1(a)(6) and NPDES Permit No. $250.00 NC0004391, by discharging waste water into the waters of the State in violation of the Permit Daily Maximum limit for PHENOLS. 1 of the 1 violations of G.S. 143-215.1(a)(6) and NPDES Permit No. $750.00 NC0004391, by discharging waste water into the waters of the State in violation of the Permit Monthly Average limit for PHENOLS. $1,000.00 TOTAL CIVIL PENALTY $100.00 Enforcement Costs 1 100.00 TOTAL AMOUNT DUE Pursuant to G.S. 143-215.6A(c), in determining the amount of the penalty I have taken into account the Findings of Fact and Conclusions of Law and the factors set forth at G.S. 143B-282.1(b), which are: (1) The degree and extent of harm to the natural resources of the State, to the public health, or to private property resulting from the violation; (2) The duration and gravity of the violation; (3) The effect on ground or surface water quantity or quality or on air quality; (4) The cost of rectifying the damage; (5) The amount of money saved by noncompliance; (6) Whether the violation was committed willfully or intentionally; (7) The prior record of the violator in complying or failing to comply with programs over which the Environmental Management Commission has regulatory authority; and (8) The cost to the State of the enforcement procedures. Within thirty days of receipt of this notice, you must do one of the following: 1. Submit payment of the penalty: Payment should be made directly to the order of the Department of Environment and Natural Resources (do not include waiver form). Payment of the penalty will not foreclose further enforcement action for any continuing or new violation(s). Please submit payment to the attention of: Point Source Compliance/Enforcement Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 OR 2. Submit a written request for remission or mitigation including a detailed justification for such request: Please be aware that a request for remission is limited to consideration of the five factors listed below as they may relate to the reasonableness of the amount of the civil penalty assessed. Requesting remission is not the proper procedure for contesting whether the violation(s) occurred or the accuracy of any of the factual statements contained in the civil penalty assessment document. Because a remission request forecloses the option of an administrative hearing, such a request must be accompanied by a waiver of your right to an administrative hearing and a stipulation and agreement that no factual or legal issues are in dispute. Please prepare a detailed statement that establishes why you believe the civil penalty should be remitted, and submit it to the Division of Water Quality at the address listed below. In determining whether a remission request will be approved, the following factors shall be considered: (1) whether one or more of the civil penalty assessment factors in NCGS 143B-282.1(b) was wrongfully applied to: the detriment of the petitioner; (2) whether the violator promptly abated continuing environmental damage resulting from the violation; (3) whether the violation was inadvertent or a result of an accident; (4) whether the violator had been assessed civil penalties for any previous violations; or (5) whether payment of the civil penalty will prevent payment for the remaining necessary remedial actions. Please note that all evidence presented in support of your request for remission must be submitted in writing. The Director of the Division of the Division of Water Quality will review your evidence and inform you of his decision in the matter of your remission request. The response will provide details regarding the case status, directions for payment, and provision for further appeal of the penalty to the Environmental Management Commission's Committee on Civil Penalty Remissions (Committee). Please be advised that the Committee cannot consider information that was not part of the original remission request considered by the Director. Therefore, it is very important that you prepare a complete and thorough statement in support of your request for remission. In order to request remission, you must complete and submit the enclosed "Request for Remission of Civil Penalties, Waiver of Right to an Administrative Hearing, and Stipulation of Facts" form within thirty (30) days of receipt of this notice. The Division of Water Quality also requests that you complete and submit the enclosed "Justification for Remission Request." Both forms should be submitted to the following address: Point Source Compliance/Enforcement Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 J OR 3. File a petition for an administrative hearing with the Office of Administrative Hearings: If you wish to contest any statement in the attached assessment document you must file a petition for an administrative hearing. You may obtain the petition form from the Office of Administrative Hearings. You must file the petition with the Office of Administrative Hearings within thirty (30) days of receipt of this notice. A petition is considered filed when it is received in the Office of Administrative Hearings during normal office hours. The Office of Administrative Hearings accepts filings Monday through Friday between the hours of 8:00 a.m. and 5:00 p.m., except for official state holidays. The original and one (1) copy of the petition must be filed with the Office of Administrative Hearings. The petition may be faxed - provided the original and one copy of the document is received in the Office of Administrative Hearings within five (5) business days following the faxed transmission. The mailing address for the Office of Administrative Hearings is: Office of Administrative Hearings 6714 Mail Service Center Raleigh, North Carolina 27699-6714 Telephone (919) 733-2698 Facsimile: (919) 733-3478 and Mail or hand -deliver a copy of the petition to General Counsel Department of Environment and Natural Resources 1601 Mail Service Center Raleigh, North Carolina 27699-1601 Please indicate the case number (as found on page one of this letter) on the petition. Failure to exercise one of the options above within thirty (30) days of receipt of this letter, as evidenced by an internal date/time received stamp (not a postmark), will result in this matter being referred to the Attorney General's Office for collection of the penalty through a civil action. Please be advised that additional penalties may be assessed for violations that occur after the review period of this assessment. If you have any questions, please contact Wanda Frazier of the Asheville Regional Office at 828-296- 4500 Ext 4662. Sincerely, r Forrest R. Westall Water Quality Regional Supervisor Asheville Regional Office ATTACHMENTS cc: Regional Supervisor w/ attachments Enforcement File w/ attachments Central Files w/ attachments .JUSTIFICATION FOR REMISSION REQO�ST DWQ Case Number: LV-2004-0237 County: Polk Assessed Party: Grover Industries Inc Permit No. (if applicable): NC0004391 Amount Assessed: $1,100.00 Please use this form when requesting remission of this civil penalty. You must also complete the "Request For Remission, Waiver. of Right to an Administrative Hearing,,, and Stipulation of Facts" form to request remission of this civil penalty. You, should attach any documents that you believe support your request and are necessary for the Director to consider in evaluating your request for remission. Please be aware that a request for remission is limited to consideration of the five factors listed below as they may relate to the reasonableness of the amount of the civil penalty assessed. Requesting remission is not the proper procedure for contesting whether the violation(s) occurred or the accuracy of any of the factual statements contained in the civil penalty assessment document. Pursuant to N.C.G.S. § 143B-282.1(c), remission of a civil penalty may be granted only when one or more of the following five factors applies. Please check each factor that you believe applies to your case and provide a detailed explanation, including copies of supporting documents; as to why the factor applies (attach additional pages as needed). (a) one or more of the civil penalty assessment factors in N.C.G.S. 143B-282.l(b) were wrongfully. applied to the detriment of the petitioner (the assessment factors are listed in the civil penalty assessment document); (b) the violator promptly abated continuing environmental damage resulting from the violation (i.e., explain the steps that you took to correct the violation and prevent future occurrences); (c) the violation was inadvertent or a result of an accident (i.e., explain why the violation was unavoidable or something you could not prevent or prepare for); (d) the violator had not been assessed civil penalties for any previous violations; (e) payment of the civil penalty will prevent payment for the remaining necessary remedial actions (i. e., explain how payment of the civil penalty will prevent you from performing the activities necessary to achieve compliance). EXPLANATION: STATE OF NORTH CAROLN ft' DEPARTMENT OF ENVIRONMJEINT AND NATURAL RESOURCES COUNTY OF POLK IN THE MATTER OF ASSESSMENT ) WAIVER OF RIGHT TO AN OF CIVIL PENALTIES AGAINST ) ADMINSTRATIVE HEARING AND TRYON PLANT WWTP ) STIPULATION OF FACTS PERMIT NO. NC0004391 ) FILE NO. LV-2004-0237 Having been assessed civil penalties totaling $1,100.00 for violation(s) as set forth in the assessment document of the Division of Water Quality dated , the undersigned, desiring to seek remission of the civil penalty, does hereby waive the right to an administrative hearing in the above - stated matter and does stipulate that the facts are as ,alleged in the assessment document. The undersigned further understands that all evidence presented in support of remission of this civil penalty must be submitted to the director of the Division of Water Quality within thirty (30) days of receipt of the notice of assessment. No new evidence in support of a remission request will be allowed after (30) days from the receipt of the notice of assessment. This the day of ADDRESS TELEPHONE SIGNATURE P R � . Violator: County: 1 DIVISION OF WATER QUALITY Grover Industries Inc Polk Case Number:, LV-2004-0237 - CIVIL PENALT "SSESSMENT ASSESSMENT FACTORS As required by G.S.143-214.6A(c), in determining the amount of the penalty I considered the factors set out in G.S. 143B-282.1(b), which are: 1) The degree and extent of harm to the natural resources of the State, to the public health, or to private property resulting from the violation; 2) The duration and gravity of the violation; 3) The effect on ground or surface water quantity or quality or on air quality; 4) The cost of rectifying the damage; 5) The amount of money saved by noncompliance; 6) Whether the violation was committed willfully or intentionally; 7) The prior record of the violator in complying or failing to comply with programs over which the Environmental Management Commission has regulatory authority; and 8) The cost to the State of the enforcement procedures. D e orrest . Westall Water Quality Regional Supervisor Asheville Regional Office ATTACHMENT A Grover Industries Inc CASE NUMBER: LV-2004-0237 PERMIT: NC0004391 FACILITY: Tryon Plant WWTP COUNTY: Polk REGION: Asheville Limit Violations MONITORING OUTFALL/ VIOLATION UNIT OF CALCULATED % OVER PENALTY REPORT PPI LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE LIMIT VIOLATION TYPE $250.00 8-2003 001 Effluent PHENOLS 08/20/03 2 X month Ibs/day 3.6 7.27 101.90 Daily Maximum Exceeded 8-2003 001 Effluent PHENOLS 08/31/03 2 X month Ibs/day 1.5 3.63 142.28 Monthly Average Exceeded C1750.00 J in DWQ — CIVIL. ASSESSMENT REMISSION FACTORS CONSIDERATION Case Number: Region: LV-2004-0237 Asheville Assessed Entity: Grover Industries Inc. County: Polk () Whether one or more of the civil penalty assessment factors were wrongly applied to the detriment of the petitioner; Notes: () Whether the violator promptly abated continuing environmental damage resulting from the violation; Notes: ( ) Whether the violation was inadvertent or a result of an accident; Notes: This facility has no previous history of phenol permit exceedances during 2003 and 2004. The highest daily maximum phenol during 2003 & 2004 was 0.4629 pounds/day and the highest monthly average was 0.271 pounds/day. The monthly average permit limit is 1.5 pounds/day. There have been no processor product line changes, nor have new raw materials been used. The sample result for August 20t" appears to be a lab error. The commercial laboratory was Pace Analytical Laboratories Inc. There is a history of lab errors for this parameter and this lab. The violation appears to be in error. () Whether the violator had been assessed civil penalties for any previous violations; Notes: () Whether payment of the civil penalty will prevent payment for the remaining necessary remedial actions. Notes: Decision (Check One) Request Denied Amount Remitted Date Full Remission Partial Remission Alan W. Klimek, P.E. 08/04,12004 08:39 9197339612 JUSTIIqCATION FOR R )D'V Q Case Number: LV2004-0237 Assessed Party: Grover Iudus#ries Inc Permit No. (cif applicable): NCO004391 Please use this form when requesting remission of this "Request For Remission, Wafiwr of Right to an Admin form to request remission of this civil penalty. You sh support your request and are uecessary for the Direetoi remission. Please be aware that a request for remission: listed below as they may relate to the reasonableness c Requesting remission is not the proper procedure for col the accuracy of any of the factual statements contain,ec Ptirsutt tc'ir%C;G.S: '1f43B=82 1(cj,'remission of a ci` more of the following five factors applies. Please check case and provide a detailed explanation, including copi factor applies (attach additional pages as needed). PAGE 02 County: Polk. Amotint Assessed: 1 100.00 ril penalty. You must also comislete'.the •: adve Hearing, and •.5 Pulation of Fasts" ; id attach any documents that you • believe > consider in evaluating your request -for invited to consideration of the five factors he ataount of the civil penalty assessed. Ming whether the violatioa(s) occupied or i the civil penalty assessr cant document. penalty may-bh-g#a�t 'b j[ly tuhett vtZ-_Ce -:.. • .� ` • • ' ch factor that you believe applies to your of supporting documents, as to why 'the (a) one or more of the civil penalty assessment tors in N.C.G.S. 14.38-282.1(b) ware wrongfully applied to the detriment of the 'tioner (the assessment factors are listed In the civil penalty assessment document); (b) the violator promptly abated continuing en tmzental damage resulting from the violation (i.e., explain. the steps rhat you to to carrect the violation and prevent future occw7encev), gx (c) the violation was inadvertent or a result of was unavoidable or something you could i (d) the violator had not been assessed civil (e) payment of the civil penalty will prevent actions (i.e.. explain how payment of the the adtavitiM necessary to achieve compl EXPLANATION: The violation was inadvertent. Both v of the same samplkng. We believe Cher phenols in excess o.f the permitted lev resulted in the violation. By way of We have'not chaa;ged our process or pro added new raw materials to our process 2003 and 2004 thru May, the largest da per day and 0.271 pounds per day avers (i.e., explain why the violation orprepare for): for any previatis violations-, for the remaiztinig necessary zemedial ' Ity will prevent you from perforpri�ag Rations are the result was not a discharge of but a lab erroi. which pporting our supposition; ct line, rxor have we In reviewing phenols for y max was 0.4629 pounds 7 \ Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources ! Alan W. Klimek, P. E. Director Division of Water Quality Coleen H. Sullins, Deputy Director Division of Water Quality July 19, 2004 Mr. Gary L. Semmel Grover Industries, Inc. P. O. BOX 350 LYNN, NC 28750 Subject: Remission Request of Civil Penalty Assessment Grover Industries, Inc. NPDES Permit NC0004391 Polk County Case Number LV-2004-0237 Dear Mr. Semmel: This letter is to acknowledge your request for remission of the civil penalties levied against the subject entity. Your request will be placed on the agenda of the Director's next scheduled enforcement conference and you will be notified of the result. If you have any questions about this matter, please contact me at (919) 733-5083, extension 547. Sincerely, Bob Sledge, Environmental Specialist Point Source Compliance/Enforcement Unit cc: Asheville_Regional_Office w/attachme_nts Enforcement/Compliance w/originals Central Files w/attachments Enforcement File w/3 attachments N. C. Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 (919) 733-7015 w� Customer Service 1-877-623-6748 STATE OF NORTH CAROLINA COUNTY OF POLK GROVER INDUSTRIES INC. IN THE MATTER OF ASSESSMENT OF CIVIL PENALTIES AGAINST TRYON PLANTS WWT ` is - `� - �=•? ;; 1 ; i ERIVIIT:NO. N,C0004391 DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES WAIVER OF RIGHT TO AN ADMINSTRATIVE HEARING AND STIPULATION OF FACTS FILE NO. LV-2004-0237 Having been assessed civil penalties totaling $1,100.00 for violation(s) as set forth in the assessment document of the Division of Water Quality dated , the undersigned, desiring to seek remission of the civil penalty, does hereby waive the right to an administrative hearing in the above - stated matter and does stipulate that the facts are as alleged in the assessment document. The undersigned further understands that all evidence presented in support of remission of this civil penalty must be submitted to the director of the Division of Water Quality within thirty (30) days of receipt of the notice of assessment. No new evidence in support of a remission request will be allowed after (30) days from the receipt of the notice of assessment. This the F; f t a a n t h day of .T„ l y , 2004 IGNATURE ADDRESS GROVER INDUSTRIES,INC. P. 0. BOX 350 LYNN, NORTH CAROLINA 28722 TELEPHONE 828-859-9125 JUSTIFICATION FOR REMISSION REQUEST DWQ Case Number: LV-2004-0237 County: Polk Assessed Party: Grover Industries Inc Permit No. (if applicable): NC0004391 Amount Assessed: $1,100.00 Please use this form when requesting remission of this civil penalty. You must also complete the "Request For Remission, Waiver of Right to an Administrative Hearing, and Stipulation of Facts" form to request remission of this civil penalty. You should attach any documents that you believe support your request and are necessary for the Director to consider in evaluating your request for remission. Please be aware that a request for remission is limited to consideration of the five factors listed below as they may relate to the reasonableness of the amount of the civil penalty assessed. Requesting remission is not the proper procedure for contesting whether the violation(s) occurred or the accuracy of any of the factual statements contained in the civil penalty assessment document. Pursuant to N.C.G.S. § 143B-282.1(c), remission of a civil penalty may be granted only when one or more of the.. following five factors applies. Please check each factor that you believe applies to your case and provide a detailed explanation, including copies of supporting documents, as to why the factor applies (attach additional pages as needed). (a) one or more of the civil penalty assessment factors in N.C.G.S. 143B-282.1(b) were wrongfully applied to the detriment of the petitioner (the assessment factors are listed in the civil penalty assessment document); (b) the violator promptly abated continuing environmental damage resulting from the violation (i.e., explain the steps that you took to correct the violation and prevent future occurrences); x x (c) the violation was inadvertent or a result of an accident (i.e., explain why the violation was unavoidable or something you could not prevent or prepare for); (d) the violator had not been assessed civil penalties for any previous violations; (e) payment of the civil penalty will prevent payment for the remaining necessary remedial actions (i.e., explain how payment of the civil penalty will prevent you from performing the activities necessary to achieve compliance). EXPLANATION: The violation was inadvertent. Both violations are the result of the same sampling. We believe there was not a discharge of phenols in excess of the permitted level but a lab error which resulted in the violation. By way of supporting our supposition: We have not changed our process or product line, nor have we added new raw materials to our process. In reviewing phenols for 2003 and 2004 thru May, the largest daily max was 0.4629 pounds per day and 0.271 pounds per day average. GROVER INDUSTRIES, INC. TRYON DIVISION NATURAL AND DYED YARNS July 15, 2004 Point Source Compliance/Enforcement Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 SUBJECT: Request for Remission or Mitigation Case No. LV-2004-0237 Grover Industries Inc. Tryon Plant WWTP Polk County NPDES Permit NC0004391 To Whom It May Concern: Please find enclosed "Request for Remission of Civil Penalties, Waiver of Right to an Administrative Hearing, and Stipulation of Facts" form and a "Justification for Remission Request" for the above referenced violation. Thank you for your consideration. Sincerely, Gary L. 7eemmel General Manager GLS/jas Enclosures — P.O. BOX 350 * LYNN, NORTH CAROLINA 28750 * TELEPHONE (828) 859-9125 - FAX (828) 859-5086 State of North Carolina (_ Department of Environxn ;a.,. ---- and Natural Resources Division of Water Quality Michael F. Easley, Governor Wiliam G. Ross Jr., Secretary Alan Klimek, P.E., Director April 16, 2003 GARY SEMMEL PO BOX 350 LYNN, NC 28750 SUBJECT: Dear Dear Mr. Semmel: MCDENR NORTF ENVIROW PAYMENT CIVIL PENA .;i Y A66VZbMblN 1 TRYON PLANT WWTP POLK COUNTY PERMIT NO: NC0004391 LV 03-197 This letter is to acknowledge receipt of check No.1852 in the amount of $1,350.00 received from - you dated April 11, 2003. This payment satisfies in full the civil assessment levied against the subject facility and this case has been closed. -Payment of this penalty in no way precludes future action by this Division for additional violations of the applicable Statutes, Regulations or Permits. If you have any questions, please call Robert Farmer at (919) 733-5083. Sincerely, Coleen Sullins, Deputy Director Division of Water Quality Cc: Enforcement File #: Iv 03 -197 0ORegi7o al"0- ice Sipe o Central Files 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone 919-733-5083 Fax 919-733-9612 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper F W ATF OHO RQG Michael F. Easley, Governor William G. Ross, Jr., Secretary rNorth Carolina Department of Environment and Natural Resources > '1 Alan W. Klimek, P.E., Director Division of Water Quality Asheville Regional Office WATER QUALITY SECTION March 17, 2003 CERTIFIED MAIL. RETURN RECEIPT REQUESTED Mr. Gary Semmel, Plant Manager Grover Industries, Inc. Tryon Division Post Office Box 350 Lynn, North Carolina 28750 Subject: Notice of Violation and Assessment of Civil Penalty for Violations of NC General Statute (NCGS) 143-215.1(a)(6) and NPDES Permit NC0004391 Grover Industries, Inc. — Tryon Division Wastewater Treatment Plant Case No. LV 03 - 197 Polk County Dear Mr. Semmel: This letter transmits a Notice of Violation and assessment of civil penalty in the amount of $1,350.00 ($1,250.00 civil penalty + $100.00 enforcement costs) against Grover Industries Inc. —Tryon Division. This assessment is based upon the following facts: ,a review has been conducted of the discharge monitoring report (DMR) submitted by the Grover Industries, Inc. for the Tryon Division's Wastewater Treatment Plant for the month of July 2002. This review has shown the subject facility to be in violation of the discharge limitations and/or monitoring. requirements found in NPDES Permit NC0004391. The violations, which occurred in July 2002 are summarized in Attachment A to this letter. Based -upon the above facts, I conclude as a matter of law that the Grover. Industries, Inc. — Tryon Division Plant violated the terms, conditions or requirements of NPDES Permit NC0004391 and NCGS 143-215.1(a)(6) in the manner and extent shown. in Attachment A. Pursuant to NCGS 143-215.6A(a)(2), a civil penalty of not more than twenty-five thousand dollars ($25,000.00) may be assessed against a person who violates the terms, conditions or requirements of a permit required by NCGS 143-215.1(a). Based upon the above findings of fact and conclusions of law, and in accordance with authority provided by the Secretary of the Department of Environment and Natural Resources and the Director of the Division of Water Quality, I, Forrest R. Westall, Division of Water Quality Regional Supervisor for the Asheville Region, hereby make the following civil penalty assessment against the Grover Industries Inc. — Tryon Division Plant: $ 250.00 For 1 of the 1 violation of NCGS 143-215.1(a)(6) and NPDES Permit Number NC0004391, by discharging waste into the waters of the State in violation of the daily maximum effluent limits for chemical oxygen demand. $ 1,000.00 For 1 of the 1 violation of NCGS 143-215.1(a)(6) and NPDES Permit Number NC0004391, by discharging waste into the waters of the State in violation of monthly average effluent limits for chemical oxygen demand. $ 1,250.00 $ 100.00 TOTAL CIVIL PENALTY Enforcement costs. $ 1,350.00 TOTAL AMOUNT DUE Pursuant to NCGS into account the Findings 143B-282.1(b), which are: 1. 143-215.6A(c), in determining the amount of the penalty I have taken of Fact and Conclusions of Law and the factors set forth at NCGS (1) The degree and extent of harm to the natural resources of the State, to the public . health, or to private property resulting from the violation; (2) The duration and gravity of the violation; (3) The effect on ground or surface water quantity or quality or on air quality; (4) The cost of rectifying the damage; (5) The amount of money saved by non-compliance; (6) Whether the violation was committed willfully or intentionally; (7) The prior record of the violator in complying or failing to comply with programs over which the Environmental Management Commission has regulatory authority; and (8) The cost to the State of the enforcement procedures. Within thirty days of receipt of this notice, you must do one of the following: Submit payment of the penalty: Payment should be made directly to the order of the Department of Environment and Natural Resources (do not include waiver form). Payment of the penalty will not foreclose further enforcement action for any continuing or new violation(s). Please submit payment to the attention of: Point Source Compliance/Enforcement Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 2. Submit a written request for remission or mitigation including a detailed justification for such request: A request for remission or mitigation is limited to consideration of the reasonableness of the amount. of the penalty and is not the proper procedure for contesting the accuracy of any of the statements contained in the assessment letter. Because a remission request forecloses the option of an administrative hearing, such a request must be accompanied by a waiver of your right to an administrative hearing and a stipulation that there are no factual or legal issues in dispute. You must execute and return to this office the attached waiver and stipulation form and a detailed statement, which you believe establishes whether: (a) one or more of the civil penalty assessment factors in NCGS 143B-282.1(b) were wrongfully applied to the detriment of the petitioner; (b) the violator promptly abated continuing environmental damage resulting from the violation; (c) the violation was inadvertent or a result of an accident; (d) the violator had been assessed civil penalties for any previous violations; (e) payment of the civil penalty will prevent payment for the remaining necessary remedial actions. Please submit this information to the attention of: Point Source Compliance/Enforcement Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Please note that all information presented in support of a request for remission must be submitted in writing. The Director of the Division of Water Quality will review the information during a bimonthly enforcement conference and inform you of his decision in the matter of the remission request. His response will provide details regarding case status, directions. for payment and provision for further appeal of the penalty to the Environmental Management Commission's Committee on Civil Penalty Remissions. Please be advised that the Committee cannot consider information that was not part of the original remission request considered by the Director and therefore, it is very important that you prepare a complete and thorough statement in support of your request for remission. KO VA 3. Submit a written request for an administrative hearing: If you wish to contest any statement in this assessment letter, you must request an administrative hearing. This request must be in the form of a written petition to the Office of Administrative Hearings and must conform to Chapter 150B of the North Carolina General Statutes. You must file your original petition with the: Office of Administrative Hearings 6714 Mail Service Center Raleigh, North Carolina 27699-6714 and Mail or hand -deliver a copy of the petition to: Mr. Dan Oakley, General Counsel Department of Environment and Natural Resources 1601 Mail Service Center Raleigh, North Carolina 27699-1601 4 Failure to exercise one of the options above within the days, as evidenced by a date stamp (not a postmark) indicating when we received your response, will result in this matter being referred to the Attorney General's Office with a request to initiate a civil action to collect the penalty. Please be advised that any continuing violation(s) may be the subject of a new enforcement action, including an additional penalty. If you -have any questions about this civil penalty assessment, please contact Ms: Wanda Frazier of the Asheville Regional Office at 828 251-6208 (voice mail extension,218). D e' Water Quality Regional Supervisor Asheville Regional Office D" f W t Q 1't iivsion o a er ua i y ATTACHMENTS. cc:. Wanda- Frazier w/ attachments Compliance/Enforcement File w/ attachments Central Files w/ attachments ATTACHMENT A GROVER INDUSTRIES, INC. —TRYON DIVISION NPDES Number NC0004391 Case Number LV 03 - 197 EFFLUENT LIMIT VIOLATIONS FOR JULY 2002 Daily Maximum Effluent Limit Violation(s): Parameter Reported Value Chemical oxygen demand 2,664.6 Monthly average Effluent Limit Violation(s): Parameter Reported Value Chemical oxygen demand 1,434.55 Assessment Factors: Total violation assessments @ <20%: Total violation assessments @ >20%: Number of offenses: 1st offense in past 6 months Limit Unit 2,540 Ibs/day Limit Unit 1,070 Ibs/day '250 $ 1,000 0 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES COUNTY OF POLK IN THE MATTER OF ASSESSMENT ) WAIVER OF RIGHT TO AN OF CIVIL PENALTIES AGAINST ) ADMINISTRATIVE HEARING AND GROVER INDUSTRIES, INC. — TRYON DIVISION ) STIPULATION OF FACTS NPDES PERMIT NC0004391 ) FILE NO. LV 03 - 197 Having been assessed civil penalties totaling $1,350.00 for violation(s) as set forth in the assessment document of the Division of Water Quality dated March 17, 2003, the undersigned, desiring to seek remission of the civil penalties, does hereby waive the right to an administrative hearing in the above -stated matter and does stipulate that the facts are as alleged in the assessment document. This the day of 10 Address TELEPHONE 2003. -7- DIVISION :JWATER QUALITY - CIVIL PENALTY:= -ASSESSMENT Grover Industries, Inc. - Tryon Division Wastewater Treatment Plant Polk County Case Number: LV 03 -197 ASSESSMENT FACTORS 1) The degree and extent of harm to the natural resources of the State, to the public health, or to private property resulting from the violation; (�t significant ( ) moderately significant () significant () very significant () extremely significant 2) The duration and gravity of the violation; (�IKot significant ( ) moderately significant ( ) significant () very significant () extremely significant 3) The effect on ground or,surface water quantity or quality or on air quality; ( not significant ( ) moderately significant' () significant () very significant () extremely significant 4) The cost of rectifying the damage; "I- (4,Frot significant () moderately significant () significant () very significant () extremely significant 5) The amount of m ey saved by non-compliance; () not significant Wmoderately significant () significant () very significant () extremely significant 6),-Whether the violation was committed willfully or intentionally; ( not significant ( ) moderately significant ( ) significant (.) very significant () extremely significant 7) The prior record of the violator in complying or failing to comply with programs over which the Environmental Management Commission has regulatory authority; and ( of significant ( ) moderately significant ( ) significant ( ) very significant () extremely significant 8Vot he cost to the State of the enforcement procedures. (gnificant ( ) moderately significant ( ) significant () very significant () extremely significant c� I fO3 , Date rreut R. West I, Water Quality Sup Asheville Regional Office REMISSION FACTORS ( ) Whether one or more of the civil penalty assessment factors were wrongly applied to the detriment of the petitioner; ( ) Whether- the violator promptly abated continuing environmental damage resulting from the violation; ( ) Whether the violation was inadvertent or a result of an accident; ( ) Whether the violator had been assessed civil penalties for any previous violations; and ( ) Whether payment of the civil penalty will prevent payment for the remaining necessary remedial actions. Date Alan W. Klimek, P.E., Director Division of Water Quality CIVIL PENALTY ASSESSMENT AND DMR REVIEW WORKSHEET For: Grover Industries, Inc. —Tryon Division Wastewater Treatment Plant Permit number: NC0004391 Pipe Number: 001 Month: July Year: 2002 Case number: LV 03 -197 Daily Maximum Effluent Limit Violation ($250 each): Parameter(s) DMR Value Limit Unit % Over >20% over _$_ COD 2,664.6 2,540 Ibs/day 5 % no 250 Monthly Average Effluent Limit Violation ($1000 each): Parameter(s) DMR Value Limit Unit % Over >20% over COD 1,434.55 1,070 Ibs/day 25 % yes 1,000 Assessment Factors: Total violations assessments @ <20% over Total violation assessments @ >20% over Number of offenses: 1st offense in past 6 months Civil penalty: Investigative Costs: Total assessment: Wanda P. Frazier () 250 $ 1,000 $ 1,260 100 $ 1,350 March 17. 2003 In State of North Carolina Department of Environment and Natural Resources Asheville Regional.Office, Michael F. Easley, Governor William G. Ross, Jr., Secretary Alan W. Klimek, P.E.',.Director Division of Water Quality WATER QUALITY SECTION June 1, 2002 Mr. Gary Semmel, Plant Manager Grover Industries Inc. Tryon Division Post Office Box 350 Lynn, North Carolina 28750 , NCDENR NORTH CAROLINA'DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Compliance Evaluation Inspection Status: Compliant Wastewater Treatment Plant NPDES permit NC0004391 V Pplk County Dear Mr. Semmel: On May 29, 2002, 1 met with you to conduct an inspection of the wastewater treatment plant. The treatment plant appeared to be well operated and maintained and in compliance with permit limits. Attached is a copy of the inspection report for your records. As always, it was a .pleasure to meet with you. If you should have any questions or need any information, please do:not hesitate to contact me at any time. Thank you for your attention to this matter. Sincerely, Wanda P. Frazier Environmental Specialist Enclosure cc: Trevor McMinn, Carolina Environmental Management 59 Woodfin Place, Asheville North Carolina 28801 Telephone 828-251-6208 FAX 828-251-6452 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper NORTH CAROLINA _ ARTMENT OF ENVIRONMENT AND NA'. __AL RESOURCES Division of Water Quality - Water Compliance Inspection Report (EPA Form 3560-3) transaction NPDES # yr/mo/day inspection type inspector facility type days facility self -monitoring evaluation rating new NC00 02/05/29 compliance eval. state 2 (m/i/a/f) 1 3 0v.unreliable/3 satisfactory/5v.reliable) Name and Location of Facility Inspected: Grover Industries, Inc. Tryon Plant Highway 108 Lynn, NC 28750 Name(s) of On -Site Representative(s) Title(s) Gary L. Semmel General Manager Entry Time: I Permit Effective: 1:00 PM 1-1-99 Exit Time: Permit Expiration: 1:30 PM 1 7-31-03 Phone number(s): Fax number(s): 828-859-9125 828-859-5086 Name, Title, Address of Responsible Official: Phone number(s): 828-859-9125 Gary L. Semmel, General Manager Grover Industries, Inc. Fax number(s): 828-859-5086 PO Box 250 Lvnn, NC 28750 Contacted? Yes S Permit N Flow Measurement S Operations & Maintenance N Sewer Overflow S Records/Reports S Self -monitoring Program S Sludge Handling/Disposal N Pollution Prevention S Facility Site Review N Compliance Schedules N Pretreatment. N Multimedia S Effluent/Receiving Waters N Laboratory N Storm Water N Other: Compliance Status: X Compliance Marginal Compliance/Deficiency Non -Compliance Name(s) and Signature(s) of Inspector(s)/Telephone: Wanda P. Frazier Agency/Office: Date: 6-1-02 828-251-6208 Water Quality Section Asheville Region 0 Name and S' ture of Oil e it Forrest R. Westall Fax: 828-251-6452 Date: 6-1-02 Signature of Management QA Reviewer: Agency: Date State of North Carolina Department of Environment and Natural Resources Division of Water Quality, 59 Woodfin Place' Asheville, North Carolina 28801 April 8, 2002 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Gary L. Semmel , Grover Industries : PO Box 350 Lynn, North Carolina 28750' SUBJECT:.,. NOTICE OF VIOLATION Whole Effluent. Toxicity (WET) Testing Copper and Zinc Action Level Policy . NPDES Permit No.'NC0004391 Grover Industries WWTP Polk County Dear -Mr. Semmel: This is to inform you that a review of your toxicity self -monitoring report form for the month of November 2002 indicates a violation of the toxicity limitation'specified in your NPDES Permit: You should. undertake necessary actions to eliminate or reduce effluent toxicity to acceptable levels. In addition, this correspondence contains important information on the Division's Copper and Zinc Action Level Policy which is triggered by two or more toxicity limit violations that occur during the toxicity testing calendar quarter specified by the toxicity testing special condition of your NPDES Permit. Attachments addressing policy implementation and a copy of the Division's Toxicity Reduction Guidance have been included with this Notice of Violation: You should initiate follow-up toxicity testing upon a single WET test failure which occurs during the toxicity testing calendar quarter. Your facility is currently monitoring for copper and/or zinc and is exceeding the action level for these parameters. The policy states that whenever a facility experiences two or more toxicity limit violations during a toxicity testing calendar quarter, the NPDES'Permit will be modified to include numeric limits for copper and/or zinc UNLESS the permittee provides one or more of the following: 1. Instream measurements of dissolved metal during low flow conditions that demonstrate. compliance with the Action Level standard 2. A revision of the prospective permit limit using improved inputs that in concert with existing or additional monitoring data demonstrates compliance with the Action Level standard 3. Toxicity Identification Evaluation (TIE): results that. definitively rule out. copper and/or zinc as causes of effluent :toxicity 4. Demonstration by an alternative method approved by the Division and EPA that copper and/or zinc is not the, cause of toxicity The Division has evaluated your copper and/or zinc monitoring data. The Division has also developed a prospective NPDES permit limit based on your facility's instream waste concentration, the copper and/or zinc action level criterion and a translator procedure. Based on this data your prospective copper permit limit is 297 µg/L. The permittee, upon experiencing two or more toxicity limit violations during a toxicity testing calendar quarter must either provide DWQ with: a) Written notification indicating acceptance of the prospective copper and/or zinc permit limit. Notification is due within 30 days after the date of the second WET Notice of Violation. OR b) Written notification indicating your choice of option(s) as noted on page one of this correspondence. Notification is due within 30 days after the date of the second WET Notice of Violation. DWQ approval of options 1-3 (previous page) is not necessary as the Division expects work to rule out copper and/or zinc as causative effluent toxicants to begin immediately upon the second WET permit limit violation. Written notification (a or b above) shall be sent to: North Carolina Division of Water Quality Environmental Sciences Branch Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Please note that if you choose item b) above, you will be given nine months to submit documentation that eliminates copper and/or zinc as causative effluent toxicants. Your final report should be comprehensive and include all data used to support your conclusion(s). Should the data indicate copper and/or zinc as the source of effluent toxicity or if the data are inconclusive as to copper and/or zinc's role as a toxicity source, then the NPDES Permit will be reopened and the metal limits specified above will be applied to the permit. The report is,due nine months after the date of the second WET Notice of Violation. Three copies of the final report shall be submitted to: North Carolina Division of Water Quality Environmental Sciences Branch Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, North Carolina 27699-1621 You should consider submitting the above correspondence certified mail. Failure to notify DWQ of your acceptance of a copper and/or zinc limit, failure to notify DWQ of your option selection or failure to make acceptable demonstration to DWQ that copper and/or zinc are not causative effluent toxicants within the stated time frames will result in reopening of the NPDES Permit to include copper and/or zinc numeric limitations, as appropriate. If the effluent is toxic, then we expect work to commence immediately with toxic effluent samples. Failure to initiate work with toxic effluent samples during the study period is unacceptable and will be considered a failure to make acceptable demonstration as cited above. We recommend a minimum" of three separate sampling events during: the nine mopIth' period to definitively rule out copper and/or zinc as` causative effluent toxicants. . Please note that your actions to notify DWQ, of prospective limit acceptance 'or to notify DWQ of plan option(s) and subsequent submission of 'a. plan are contingent upon two or more toxicity NPDES permit limit violations occurring during a toxicity testing calendar quarter: Also note that the WET limit will remain in your NPDES permit regardless of whether metals are the source of effluent,toxicity. The data resulting from your actions to disprove copper and/or zinc as sources of effluent toxicity will determine whether NPDES Permit limits will be assigned for these parameters: You are responsible for initiating actions to address these issues. . You may consider entering into a Special Order by Consent (SOC) with DWQ. A SOC provides regulatory, relief for specific NPDES permit limit violations and, if signed, will contain a requirement to conduct a.Toxicity Reduction Evaluation. The SOC will contain a compliance schedule, stipulated penalties for failing to meet milestone activity dates and may. contain upfront penalties to settle past permit limit violations. Additional information regarding the Division's copper and/or,.zinc action level policy can be found at the following web site - http://www.esb.enr.state.nc.us. Click on the "Aquatic Toxicology" Unit and goto the prompt "AT Downloadable Files" located at the bottom of the page.. This web site also contains EPA's "Toxicity Reduction Evaluation Guidance for Municipal Wastewater Treatment Plants." Section 4 of this document contains pertinent information on, Toxicity Identification Evaluations. If you have any questions concerning this correspondence, please contact me at (828) 251-6208 or Mr. Matt Matthews, Supervisor of the Aquatic Toxicology Unit at (919) 733-2136. Sincerely, Forrest Westall Regional Water Quality Supervisor ATTACHMENTS cc: Asheville Regional Office (no attachments) Susan Wilson-NPDES Unit (no attachments) Lydia Mayo-USEPA Region IV, Atlanta Federal Center, 61 Forsyth St., SW, Atlanta, GA 30303 (no attachments) Central Files (no attac ents), A uaic oxico o Umt Fie ; no attachments)'^ s q gY a State of North Carolina u~ Department of Environment. --and Natural` Resaturces - Asheville Regional Office Michael F. Easley, Governor .William G. Ross, Jr., Secretary Kerr T. Stevens, Director Division of Water Quality 0 WATER QUALITY SECTION May 11, 2001 Mr'. 'Gary Seirimel, Plant Manager Grover Industries Inc.' Tryon Division Post Office Box 350 Lynn, North Carolina 28750 -0) . 44 NCDENR NORTH CAROLINA DEPARTMENTOF` ENVIRONMENT AND NATURAL RESOURCES Subject: Compliance Evaluation Inspection J Status: Compliant Wastewater.Treatment Plant NPDES permit NC0004391 Polk County Dear Mr. Semmel:,�, _.-On--Ma 9- - 2001 ._I -me-t--with y � you and Trevor McMinn to- conduct an - --- - -- - inspection of the wastewater -treatment plant.. The treatment plant appeared to be well operated and.maintained.and in compliance with permit- limits. Attached is a copy -of the inspection report -for your records. As always it was a pleasure to meet•wi.th you. If you should have any questions or need any information, please do not hesitate to contact me at any time. Thank you for,your attention to this matter. Sincerely; Wanda P. Frazier Environmental Specialist Enclosure cc: Trevor McMinn, Carolina Environmental Management 1 59.Woodfin Place, Asheville North Carolina 28801 Telephone 828-251-6208 - FAX 828-251-6452 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper NORTH CAROLINA 4RTMENT OF ENVIRONMENT AND NA: _-AL RESOURCES Division of Water Quality - Water Compliance Inspection Report (EPA Form 3560-3) transaction NPDES # yr/mo/day inspection type inspector facility type days facility self monitoring evaluation rating new NC00 01/05/09• compliance eval. state 2 (m/i/a/f) 1 3 (1v.unreliable/3 satisfactory/5v.reliable) Name and Location of Facility Inspected: Entry Time: Permit Effective: 2:40 PM 1-1-99 Grover Industries, Inc. Tryon Plant Exit Time: Permit Expiration: Highway 108 3:15 PM 7-31-03 Lynn, NC 28750 Name(s) of On -Site Representative(s) Title(s) Phone number(s): Fax number(s): Gary L. Semmel General Manager 828-859-9125 828-859-5086 Name, Title, Address of Responsible Official: Phone number(s): 828-859-9125 Gary L. Semmel, General Manager Grover Industries, Inc. Fax number(s): 828-859-5086 PO Box 250 Lynn, NC 28750 Contacted? Yes S Permit N Flow Measurement S Operations & Maintenance N Sewer Overflow S Records/Reports S Self -monitoring Program S Sludge Handling/Disposal N Pollution Prevention S Facility Site Review N Compliance Schedules N Pretreatment N Multimedia S Effluent/Receiving Waters N Laboratory N Storm Water N Other: Compliance Status: X) Compliance Name(s) and Signature(s) of Inspector(s)/Telephone: and Signature of Reviewer: Marginal Compliance/Deficiency Wanda P. Frazier I Agency/Office: 828-251-6208 1 Water Quality Section Forrest R. Westall I Fax: 828-251-6452 Non -Compliance Date: 5-11-01 Asheville Region Date:5-11-01 'nature of Management QA Reviewer: i Agency: Date 4 NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND . NATURAL RESOURCES DIVISION OF WATER QUALITY ASHEVILLE REGIONAL OFFICE WATER QUALITY SECTION March 14, 2000 Mr. Gary Semmel, Plant Manager Grover Industries Inc. Tryon Division Post Office Box 350 Lynn, North Carolina 28750 Subject,: Compliance Evaluation Inspection Status: Compliant Wastewater Treatment Plant NP.DES permit NC0004391 olk County Dear Mr. Semmel: On March 7, 2000, I met with you -to conduct an inspection of the wastewater treatment plant. The treatment plant appeared to be well.operated and maintained and in compliance with permit limits. Attached is a copy of the inspection report for your records. .It was a pleasure to meet with you. If you should have any questions or need any information, please do not hesitate to contact me at any time. Thank you for your attention to this matter. ../Sii/)ncerely, Wanda P. Frazier Environmental Specialist. Enclosure cc:. Trevor McMinn, Carolina Environmental Management INTERCHANGE BUILDING, 59 WOODFIN PLACE, ASHEVILLE, NORTH CAROLINA 28801-2414 PHONE 828-251-6208 FAX 828-251-6452 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER - SO% RECYCLED/10% POST -CONSUMER PAPER NORTH CAROLINA ARTMENT OF ENVIRONMENT AND NA ALRESOURCES Division of Water Quality - Water Compliance Inspection Report (EPA Form 3560-3) transaction NPDES # yr/mo/day inspection type inspector facility type days facility self monitoring evaluation rating new NC00 00/03/07 compliance eval. state 2 (m/i/a/f) 1 3 (1v.unreliable/3 satisfactory/5v.reliable) I Name and Location of Facility Inspected: Grover Industries, Inc. Tryon Plant Highway 108 Lynn, NC 28750 Name(s) of On -Site Representative(s) Gary L. Semmel Title(s) General Manager Entry Time: %2:10 PM Exit Time: 2:35 PM Phone number(s): 828-859-9125 Permit Effective: 1-1-99 Permit Expiration: 7-31-03 Fax number(s): 828-859-5086 Name, Title, Address of Responsible Official: Phone number(s): 828-859-9125 Gary L. Semmel, General Manager Grover Industries, Inc. Fax number(s): 828-859-5086 PO Box 250 Lvnn. NC 28750 Contacted? Yes S Permit N Flow Measurement S Operations & Maintenance N Sewer Overflow S Records/Reports S Self -monitoring Program S ' Sludge Handling/Disposal N Pollution Prevention S Facility Site Review N Compliance Schedules N Pretreatment N Multimedia S Effluent/Receiving Waters N Laboratory N Storm Water N Other: rmmnnnnrn Cfafnc. Name(s) and Signnature(s)�of Ilnsppee-cttoor(s)/Telephone: Wanda P. Frazier signature oT management t2A Keviewer: Memo To File To: Grover Industrial NCO04391 Author. Starr Silvis Date: 03/16/2008 Re: Grover Industrial NCO04391 Emergency Pager call at 8:15 pm Monday March 16th from Dana Folley. Sandra Holford with Polk County .Emergency Management called to report red color in the North Pacolet River in Polk County. Her number is 828-817-1158 _ Called Sandra at 8:20 pm.. She reported that Grover Industrial is discharging red into the river and, has been since 12 pm this afternoon. Gary Semmel is thep [ant manager and he told Sandra that. they -.- discharge everyday. She reported that the color' is at least 5 miles downstream of the plant and is heading into SC. Called- Sandra back at 8:32 and asked her to get me Gary.'s number of have him call me. . `Got a number for Mr. Semmel from internet — (828) 859-9125: Called him at 8:45 and left-a'message Called Sandra again at 9:06 —left message Called Mr. Semmel again at 9:15, no answer Mr. Semmel called at 9:00 am 3/17/2008 to report that the dye released was brighter than normal,•but is in no way toxic. JAMES &. JAMES ENVIRONMENTAL MANAGEMENT P. O. Box 1354, Mt. Home, N.C.•28758 Tel." No. (828)697-0063/Fax No. (828)697-0063 . DEM/DEHNR 59 Woodfin Place Asheville, NC 28801 , RE:. Polk and Rutherford Counties Facilities M a ' /12 Spill, Responce Evaluation Plan Dear Mr. Becker, Please find enclosed the Spill. Responce Evaluation Plan enclo"sed for the facilities located in Polk apd Ruth*6rd`Courities: Y. _ These facilities include the following: POLK COUNTY 1 1. Grover Industries, Inc. Tryon Plant NC0004391 2. Lynnbrook Estates NC0071005 3. Saluda, Town.of NCO028975 RUTHERFORD COUNTY 1. Pavillion International NC0085294 If we can be of further assistance, please contact us. Thank you, Harry & Juanita James James & James Environmental Mgt. N 0 SPILL RESPONSE PLAN EVALUATION 1. Do you have a current 24 hour contact list which includes phone numbers of key personnel and/or contractors? x Yes No (If yes, please attach) 2. Do you have an equipment list whicjh includes what functional equipment is available and where it is located? x Yes No (If Yes, please attach) t 3. Do you have the staff resources to make an on -site assessment of a spill with in two hours of notification of the spill? _ x Yes No (If No, please explain below) 4. Please list your standard spill response procedures: 1) James & James is notified by one of two methods. a) A James & James Env employee visually finds the problem and does all necessary to fix the problem then calls the office to report the problem and the procedures taken to fix the problem. b) An employee or owner finds the problem and reports it to James & James at which time the owner or on -call person reponds within two hours and continues the above process. 2) A report Is filed with the State Office within 24 hours. 5..Is your spill response plan readily available to all essential personnel x Yes No If No, please explain why: 6. Are all essential personnel familiar with the spill response plan and clearly understand its contents? x Yes No If No, please explain why: srpe.x1s/vp98 I Sctivage Spill Response Evalliation: Permitee Grover Industries_ Permit Number. NC000439 County_ Polk Incident Started: (Date(Time)_11/30/98/ 10:00 Incident Ended:(Date/Time)- 11 30L9�_13:00 (If spill is ongoing, please notify Reglonal Office on a daily basis until spill can be stopped) Source'of spilUbypass (check one):SanitarySewer -__—Pump Station X WWTP Level of treatment (check one): None X__Primary Treatment Sccondary Treatmend ----.—Chlorination Only Estimated volume of spill/ypass(check one): 0-500 gal. 501-1,000 gilt. 1,001-2,000 gal >2,000 gal. - estimate volume in nearest 1,000 gallon increments 59040 . Did spill/bypass reach surface waters? X Yes No (If Yes, please.list the following) Volume -reaching suriace 6jaiersf(check one): ___0-500 gal. _____601-1,000 gal. 1,001-2,000 gal =040 >2,000 gal. - estimate volume in nearest 1,000 gallon increments Name of surface water Pacolet River Did spilUbypass result in a fish kill Yes X No If Yes, what Is the estimated number of fish killed?' • •. 1= • • Tt• 501U: i. Location of - spilUbypass: S-olids,.leavipg clarifier due to return sludge pump prob--lemma__ 2. Cause -of spllllbypass: Return sludge pump not working ,,pr-operly.i 3. Did you have personnel available to perform Initial assessment 24 hours/day (including weekends and holidays)? Yes No X 4. How long did it take to make an initial asseEsmerri of the: spill/overflow alter first knowledge? 12.0 Minutes How long did it take to get a repair crew onsite? 5 : Minutes Please explain the time taken to make Initial assessmerw. Contract operator makes d a i l Y- �r i --- p F1lL'i` Wow r' ' L ASH�ViI_L i liF 5 Action taken to conta-Lil spill, clean up waste, and/or remediate the Site! Repairs on pump started at 12:30 P.M. 11/30/98. 6 Were the equipment and/or parts needed to make repairs readily.avrailable? X Yes No. If no, please explain why; 7. If the spill/overflow occurred at a pump station or was the result of.a pump station failure, was the alarm system functional at; the time of the spill? I X Yes No. If the alarm system did not function, please ex lain wh Alarm is designed to indicate a,no_f'lowcondition.- In_ this sita.tion t-Fie pump con inued—Eo _`function but _its output was c restricted. 8. Repairs- made are: X Permanent Temporary Please describe what repairs were made. If the repairs are temporary, please indicate by what date a permanent repair will be completed And notify the Regional Office within 7 days of the permanent repair: 9. Comments: Ocher agencies notified:- NONE Person reporting spill/bypaea: &�isr�_� Phone Number: �S'7-� Signature -40 Date 0. For DWQ.Use Only: Oral report taken by: -- Report taken: Date: Time: DWQ requested additional written report? _ Yes _ No l'f yfts, what additional i.nformation is needed? ,A.shevil.le Regional Office NCDENR - DWQ Section: Phone: 828/251-6208 Fax: 828/251.-6452 After hours, Weekends, or -Holidays; call 1-800-858.-0368 12-01-1998 11:04AM FROM GROVER INDUSTRIES 18288595086 P_ 1 J i Fax Transmission No. of pages incl. this one:. To: Fax number: From: ?-Cut, Date. If you do not receive all pages, please contact: C7 Subject.• Special Instructions: 12-01-1998 11:03AM FROM GROVER IZUSTRIES 18288595086 p_2 SCWfLge Spill Response Evti ltintio n: Permiiee Grover -_Industries Parton fslumber NC0004391 (vunly Folk -- - r - Incident Starled- (DatefTime)� 11/30/98l 10: 00 Incident Ended:{t7atef Dme)_ . i l 30Z9ij_ .I3 : 00 (ff 5011 is ongoing, PlOasn 1106y RdpinnRf Office on a daffy basis until spfil can be sfappecl Source Of spifUbypass (cheek one);—,_Scuritrt S6)WE!r X rY Pump Slalion Wwrp Level of treatment (check one): None X —Primary Treatment Sccondary Treatn m rt - C.ttlorination Only Estimated voturna of spiltlypass(check one); o-so0 gal. 601.1,000 gal. 1.001-2.000 gal >-2,000 gal. - estimate volurtx, in nearest 1.000 gallon increments 59040 laid spillibypass reach surface wafers? Yes No (If Yes, please Ilst the following) Voluma reaching surface watars?.(check oney _-__•_0-500 gal. _501' 1,000 gal. 1,001-2,000 gal }2,000 gal. - estimates voturne in nearest 1.000 gallon increments -77040 Name of surface wa±er Pacolet River Did spill/bypass result in a fish kill Yes X No If Yes, what Is the estimated number of fish kiibd2 1 .W0Il?totjQ[O 1. Location of spilt/bypass, 'Solids leaving clarifier due to return sludge problem . - - 2. Cause of spffUbypass:__.Return sludge pump not rrorkin. _._ g properly. 3. Did you have personnel available to parform-Inkist assessment 24 hoursfday (including weekends and.. holidaysf? Yes No X 4. How Ieing did it fake to make an irriira; asf;e(;srnerit-DI Ific; spillfovetflow afiCer first knowledge? 120 „ Minutes Flow long did it take to get a repair crew onsite? 5 Minutes Please explain the lime (eke" to make Initiol aysessmsrit:.__Contract -_operator makes IM li� After hours, weekends, or Iioli.Qays;, Cai1 L-©00-85l1-0360 12-01-1998 11:05AM FROM GROVER IMUSTRIES 18288595086 P•2 nc l i vu taken to cont writ a117 Clean upRe airs onpumpstarted at 12:30 P.M. ii. I'd/Or remedtaLe the s' �R G _ 'ere Yes the equipment Ar�d!or 1?ttrts needed to mnite repairs readily available? ` - No. If no, p•leasa explain why. 7- if tiie spill/overklgow occurred at a pump station or wa,s the xe,suit of a pump station failure, was the alarm system functional r* aLs time of the spill? X Yes �� No. .It the alarms stema did not fuaotion ex loin tyh • Alarm ss desi ned to cate a please this sxtiat on a pimp con nue - . o unc won 1, , 42. ---- H. Repairs_ made are: X Permanent Temporary poi ttemporary, xS were made. If the repairs are indicae by what date a permanent repair will be completed artd otif thcease Please describe what re Regional Office within 7 days ox the permanent repair: 9 - Conimen-tz othez agencies notified: i4ONE' Person reporting spill/h so: �� ,ors [hone -Number: Signature Date Tor DWQ IIse Only: oral report- taken bg: Report taken: [?ate: Time nKQ requested additiorial written report? YQG 1i Y"s, what addir.ional inf<rmaitiori is needed? Aabt-Ville Regional. Office NCDENR - DWg Section: Phone: 828/251-6208 F&X: 82�3/2$1-6452 After hours, Weekenda; or Holidays, call 1-000-650-0360 - North Carolina Department of Environment and Natural Resources Division of Water Quality --- Asheville Regional Office TO: OF: FAIL• FROM: DATE: ' Number of pages haudinithis cover. - MESSAGE: Should' you have any questions, please feel free to contact me at: telephone at 704-251-6208 extension 218 or. fax 704-251-6452. 7-31-1998 1:50PM } a FROM GROVER INDUSTRIES 18288595086 Fay Transmission No. of pages incl. this one:.3 To: .• l��n�� �fl,Cu��t.PJL Fax number: From:. Date: _ %- ?C If you do not receive all pages,. please contact: Subject., } Special Instructions. 7-30-1998 3:43PM FROM GROVER INdDUSTRIES 18288595@86 P.1 • �Ep carry A GROVER •INDUSTMES INC. J" � TRYON DIVISION NATURi AL AND DYED YARNS July 30, 1998. Wamk.P. Frazier, Environmental Speciafist North.Carolina Department of Environment, HeAh and Natural Resources Interchange Building, 59 Woodfin place Asheville, NC 28801 RE: NPDES& permit #NC0004391 Dear Wanda: To confirm EWry James, of James and James Enviromnem$l, conversation with you this morning: Yesterday afternoon the operator of our waste water treatment plant left the valve to the digestor open. This resulted in an overflow ofthe digestor anda release of solids to the Pacolet River. This situation was discovered by our maintenance workers who took immediate steps to stop the overflow and control the release. Very little sludge was released to the Pacolet River, probably less than 100 gallons. I have spoken to the operator in charge and at this point have not determined what actions, if any, are necessary in order to prevent this unfortunate situation from reoccunling . Should you have any questions, please do not hesitate to call. Shwerely, Gary Memmel Plant Manager G LSlmal cc: James & James .O. BOX 350 • LYNN, NORTH CAROLIM FAX (704) %� r. � i Jl /!ir. -SPILL' RESPONSE .EVALUATION TACTORS Total Crit Criteria ;', " Requirement R Evaluation Points 24 hour contact list which includes phone Complete List =10points . nurr 66 ri for ersonnei /staff to a rest the situation No list 10 points l; -Contractors s aff j,� f6r'ffie`c'han`icaI repair 7 Equ ipment. list which includes: Complete List = 10 points-: - Re qdrred, functional emergency equipment , ocatio6"of funct!6hal.6qu ipment No list 0 points.__I:On site assessment of spill as soon as possible Initial assessment time ASAP and not. -16r.at Iddst Wthin 120 m (ASAP)' minutest of r more thanl 20 min. 10 points notification —of spill. Documentation and explanation required,on length of response Initial assessment time not ASAP or :time more than 120'min- 0 points 4 Mobilization of necessary response after initial Adequate mobilization = 10 points assessment.'-- '4: .. .... Inadequate mobilization O'Points % 5 DWQ contacted immediately, or at least within ContactVithin 24 hours = 10 points -24 1 f SDI hours of noti ication. o 1 2 ­ o'n, fa,4 c ahe* r 24 hours' 0 0o!nts­"i­--!` TOTAL --SPILL :RESPPNSE SCORE-:' Notes .120 minute maximum initial assessment time valid until MM. After 7/1199, maximum initial assessment time shall be 60 minutes.':.'-` t . to .... ...... . 7: -<yr. T Pap 2 7-31-1998 1:50PM FROM GRAVER INDUSTRIES 1828859508E 07/3111998- 09:39 4 PAGE 02 P. 2 -0 SewaV Spilt R"puwe Evaluation: parmiies �G-X`over-3:Td stri9, Number. NC0004391 C.Ouffly Polk Incident Started: (Datefrknej7%29/98 4-.00 PM ? Incident Ended:(Data/ri") 29 9 8 14 0 45 PM (# sp7J is wrgaM preaae norra►YRegkmr lftcs vn adWbWo urn can da MWpPA Source of spillibyMs (check one): - ----SWltitry Sewer Pu►W Station L_ _WWTP Level of treaatrnent (dwCk one): X Node , Primary Treatment •_$ecandagTreatrnenl�ChtorlrradonOrdlr Estimated volume of spsNtypass(ohedc ane): x 0•SOII gal. 601-1.009M. 1.0M-2.= gal >2.OW gal. - uncle voltm a In nearest 1.000 gallon inesgmeMs Did spillfbypass reach surtaca waters? --!—Yes t b (11 We, Please list the f090W ng) Volume reactung surface waters?(check at e): X 0-M ga 301-1.UW 9a1. 1.0012.000 011 >2.CRD gal. - estimaw voluma In tfearest I,= gallon inciwments .. Name of surface water • Pacolet Diver Did spilllbypass resuft4n a fish kill Ye6 0 It Yes. what is the estimated num6erof floft IBM?_ Please nrovid-e tfie 103 1. Location of spilllbypass- Grover Industriesr Tryon Plant Z. Causo of $0111/by0ass: Contract Operator failed_to close wasting valve which overf •lied digestor and spilled to the ground. 3. Did you have personnel available to pedo m initial assasnwnt 24 heurslday (Including weekends and holidays)? Yee X NO _ -4. How long did it take Io malts an initial assQssnent of th0 gAVOVerfiow Itfbrr first krKWN age? 42 Minutes Now long did it take to get a repWcrew ansits? 42 Minutes Please wwlain tits time'taken to twat initial assessniartt Operator at w3broxi.mateiv 2 PM. At 4:30 PM Maintena 7-31-1998 1:51PM FROM GROVER INDUSTRIES 18288595086 P_3 07/31/1599. 09:39 4 PAGE 09 5. Actin" taken to contain ��ppiil. clean asp waste, and/er zemediate the site: Waste valve was immediately closed on finding spil Spin on tbp group was t�reven a rom entermna ptrpam fnrfhPr 'I car+l,on nrPI spill. 'W rc the equipment and/or parts needed to make repairs readily available: X• You No. if'no, please explain why: 7 _ 7 f the spill /overf low occurred at a pump station or vat the result of a pump station failure, was' -the alarm system functional at the time of the spill ? Yes No. ff the alarm system din not zunction, please explain why: X/A 8. Repairs shade are: X Permanent Temporary Please describe what repairs were made. if the repairs are temporary, please indicate by what date a'germanent repair will be cample � and ot-�y the Regional office within 7 days of -the permanent repair: P11.1 w 11 We Cleaned up and returned to dicrester 8(5-198. 9. "Commerits,: N/A Other agencies notified: NONE Pr_r:son report. spill Jh 8: (gar L. SeMel Phone Number: 828-859-9125 signature hate .7/31/98 For DWQ Use Only: oral. report taker. by: Report taken: Date: Time: DWQ regcieuted additional written- report? Yea No it yes, wiraL additional information is needed) Asheville xegional office ° NCDEM _ DWQ Section: Phone: 828/251-6208 Fax= 028/2- b¢52 After hours, Weekexids, or Holidays, call 1-800-858-0368 . 't ■ Complete items 1, 2, and 3. Also complete item 4 if Restricted Delivery is desired. ■ Print your name and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the mailpiece, or on the front if space permits. Article Addressed to: / 114' Agent ❑ Addresses C. Date of Deliver D. Is delivery address different from item 1? ❑ Yes If YES, enter delivery address below: ❑ No WON DIVISION SION 3ROVER INDUSTRIES, INC. DOST OFFICE BOX 350 ticeType iYNN, NC 28750 rtified Mail El gistered n Insured Mail ❑ C.O.D. s Mail Receipt for Merchandis( 4. Restricted Delivery? (Extra Fee) ❑ 2. i 70j01 j 2j51jQ j000j9 j1j126j 67 j2 j j j j i .i t` PS Form 3811, August 2001 Domestic Return Receipt 102595-01-M-25 UNITED STATES POSTAL SERVICE First -Class Mail Postage & Fees Paid USPS Permit No. G-10 ;4+�$ North C;nrolin<i Department of jCj)'r)ENp l nvjroiuiw.nt and Nntural Resaurces �U «%oodd'in i'l ca :asevilie.N(' 3ti5(..�1 d-4 01V OF VVA"CF.R QUAIXFY MS. WANDA FRAZIER NCDENR - D;r O - WQS 59 WOOOFI N PLACE ASs EVILLE, IVC 23801 I"k!1„1,!„1.11,,,,,,11.,H! ■ Complete items 1, 2, and 3. Also complete . Si, ur item 4 if Restricted Delivery is desired. `Agent ■ Print your name and address on the reverse ' �� ❑ Addressee so that we can return the card to you. B. Received by (Printed Name) C. Date of Deli en ■�t'.t24h3hi.:�L-�tr{ +n_t6n..6�n1�= f 46e_,�+o t ....c.,_, . _ _ Li North Carolina DerarLnjent or rd t Eiivirenm�i t"t td Ivatulai P.esoucccS Idifferent from item 1? ❑ Yes f• 2090 U S •Hirhevay 70 •5w6nnanoa Nc 23/78 ery address below: ❑ No 1+L ��1w�aQi/}ry��pj�s'�'Y, (**G�+�'(Sa]jlOalf •l � _ -� ra n c;R Y-i_._fv��voEL 4 L G7RO -R Ii i�U-- FRI.ES 3N� , 3. PO:S OrFE�F BOX 350�' LYN N ;\# L 287::0 4. 2. Article Number (Transfer from service label):: • ; 7 0 L :IS. Form 38111, Aybust.2001' . bom'e 11 i Maj, U 7—P&ssIItO 4 ,ed eturn Receipt for Mail C.O.D. — C 102595-02-M-154 UNITED STATES POSTAL SERVICE First -Class Mail Postage & Fees Paid USPS Permit No. G-10 Noah Caroliria;Departn:ento.; • + , �m.Uosi�nencand Natuind Resourc-s r `.4 2090 US- ; igiw.,ey !:), Sliv fLnanoa, Nc 8 71 .q,_nrr aC,� .nu.nererz vw - NICCAE! i':i; 1itQ"j,NQS 2090 U.S. HiGH1td %Y 70- ,'i Nf, ' ;) it Complete items 1, 2, and 3.'Also complete . A.:Sign ure } item 4 if Restricted Delivery is desired.�,--GR&gent Print your name and address on the reverse---- _ . X '' �Cl Addressee p..� so that we can_return fhe_rard tnvni _ -- y >C 'Of `a . r �� Med Name V C. ate Eielivery i 'I ohhCarolina�epartment of i e RON;e �nviro in@_ [itIand N'at�raFResgu Vices ss ° iffergnt from item 17 )'srl \ivision of Watei;Qual�t �live6, address below: C,NCDENRurface ater F'CQtecti0 Sec11� 2090 U.S.0 �S. Hi qgy 70 Swannanoa, N�C� 8 7� a a� GARY L SEMMEL ' �__ GROVER INDUSTRIES INC a ic4� e.y POST OFFICE BOX 7p, j Certified Mail Express Mail GROVER NC 28073 `Regstered RetumReceipt for Merchandise -- in'.i. Mail [[[��� C.O.D. 4. Restrict dDelivery? (ExtraFee) ❑Yes 7�i `ri —rbovs— s- r.•i t rT { q 1,`_49 t_/r6-60'i / >.0 Pnrm .RR1 1 Fahn inni onnd rinmcc4in Refnrn Rnncin4 inocnc_no_ne_ue UNITED STATES POSTAL SERVICE�nl 'F-i ip • Sender: Please print your name, address, and ZfP JEFF MENZEL NCDENR-DWq-SWP 2090 U.S. HIGHWAY 70 SWANNANOA NC 28778 IIJ 31il liIIII�41191�ii�fliJlll!131bi161f 31i��?11F�IJ?t�Yiid� 0 �Q