WQ0006245_Regional Office Historical File Pre 2018

State of North Carolina
Department of Environmental Quality
DW__R Division of Water Resources
WATER QUALITY REGIONAL OPERATIONS SECTION
Division of Water Resources NON -DISCHARGE APPLICATION REVIEW REQUEST FORM
February 17, 2020 RECEIVEDINCDENRIDW3
To: S FEB 1 9 2020
=Anc rew Pitzienl�oriey Basinger .
WQROS
From: Erick Saunders, Water Quality Permitting Section - Non -Discharge Branch MOORESVILLE REGIONAL. OFr-ICE
Permit Number: WQ0006245 Permit Type: Distribution of Residual Solids (503)
Applicant: City of Statesville Project Type: Renewal
Owner Type: Municipal Owner in BIMS? Yes
Facility Name: City of Statesville DCAR Facility in BIMS? Yes
Signature Authority: Andy Smith Title: Operation Manager
Address: PO Box 1111, Statesville, NC 28687-1111 County: Iredell
Fee Category: Non -Discharge Major Fee Amount: $0 -Renewal
Comments/Other Information:,
Attached, you will find all information submitted in support of the above -referenced application for your review,
comment, and/or action. Within 45 calendar days, please take the following actions:
® Return this form completed. ® Return a completed staff report.
❑ Attach an Attachment B for Certification. ❑ Issue an Attachment B Certification.
When you receive this request form, please write your name and dates in the spaces below, make a copy of this sheet, and
return it to the appropriate Central Office Water Quality Permitting Section contact person listed above.
RO-WQROS Reviewer:
Date:
FORM: WQROSNDARR 09-15 Page 1 of 1

ROY COOPER
Governor
MICHAEL S. REGAN
Secretary
S. DANIEL SMITH
Director
NORTH CAROLINA
Environmental Quality
February 17, 2020
ANDY SMITH — OPERATION -MANAGER
CITY OF STATESVILLE
PO Box 1111
STATESVILLE, NORTH CAROLINA 28687-1111
Subj ect: Acknowledgement of
Application No. WQ0006245
City of Statesville DCAR
Residuals Management System
Iredell County
Dear Mr. Smith:
The Water Quality Permitting Section acknowledges receipt of your permit application and
supporting documentation received on February 14, 2020. Your application package has been assigned the
number listed above, and the primary reviewer is Erick Saunders.
Central and Regional Office staff will perform a detailed review of the provided application, and
may contact you with a request for additional information. To ensure maximum efficiency in processing
permit applications, the Division of Water Resources requests your assistance in providing a timely and
complete response to any additional information requests.
Please note that processing standard review permit applications may take as long as 60 to 90 days
after receipt of a complete application. If you have any questions, please contact
Erick Saunders at [phone] or [e-mail].
Sincerely,
Nathaniel D. Thornburg, Supervisor
Division of Water Resources
cc: ciases; I e : eglo>aa OFice, titer Quality Regona° Operat>©sSectio
Permit File WQ0006245
North Carolina Department of Environmental Quality I Division of Water Resources
512 North Salisbury Street 1 1617 Mail Service Center 1 Raleigh, North Carolina 27699-1617
NORTI I CAROLIIA 919.707.9000
-
oep.drmtnl E�.I o m�nW u�amr

State of North Carolina
Department of Environmental Quality
Division of Water Resources
DI" vision of -Water Resources 15A NCAC 02T .1100 — DISTRIBUTION OF CLASS A RESIDUALS
INSTRUCTIONS FOR FORM: DCAR 06-16 & SUPPORTING DOCUMENTATION
Please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these
instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of additions) �, \, ?,
t1
information requested. Failure to submit all of the required items will lead to additional processing and review time�f�ti�r�e
l\ t-.
permit application. Unless otherwise noted, the Applicant shall submit one original and two copies of thF iatiphcation and
supporting documentation
For more information, visit the Water Quality Permitting Section's Non -Discharge Permitting Unit website
0�So General — This application is for treatment, storage, transport, distribution, land application, and/or marketing of Class A (or Egi�iv1qleo);\g 01��
residuals under 1 A X- AC Q2T .1 l CZ(�.
Unless otherwise noted, the Applicant shall submit one original and two copies of the application and supporting documentation listed
below.
A. Distribution of Class A Residuals (FORM: DCAR 06-16):
Submit the completed and appropriately executed Distribution of Class A Residuals (FORM: DCAR 06-16) form. Please do
not make any unauthorized content changes to this form. If necessary for clarity or due to space restrictions, attachments to
the application may be made, as long as the attachments are numbered to correspond to the section and item to which they
refer.
®' The project name should be consistent on the plans, specifications, etc.
® The Applicant's Certification on Page 3 of this form shall be signed in accordance with 1 SA NCAC- M2T:A 1 MN. An alternate
person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in
NCA .62T.01�C��i.
❑ If this project is for a modification of an existing permit, submit one copy of the existing permit.
®, Please submit this application form at least 180 days prior to the expiration date on the existing permit, or 90 days prior to
operation of proposed facility(ies) for application packages involving new or changes to treatment and storage units.
B. Application Fee (New and Major Modification Application Packages)
❑', Submit a check, money order or electronic funds transfer made payable to: North Carolina Department of Environmental
Quality (NCDEQ).
Facility Classification I New Permit I Major Modification i
Major (residuals permitted for distribution >_ 3,000 dry tons/year) 1 $1,310 1 $395
Minor (residuals permitted for distribution < 3,000 dry tons/year) I $810 I $245
' - A major modification shall be defined as any permit modification that: increases the generating facility's residuals dry tonnage;
adds additional residuals sources; or includes the addition of new treatment or storage units/processes not previously permitted.
There is no fee for minor permit modifications.
C. Cover Letter (All Application Packages)
® List all items included in the application package, as well as a brief description of the requested permitting action.
RECEIVEDMCDENRIDWR
FER .* �) ?']JFI
INSTRUCTIONS FOR FORM: DCAR 06-16 Page 1 of 3

D. Program Information (All Application Packages)
�! Provide a narrative explaining the following:
How the materials will be handled and transported from where the residuals were produced to where it will be treated.
�j How the residuals will be processed/treated (attach process flow diagram).
How leachate collection will be handled.
Where the residuals will be stored until processed.
M,,1 How the final product will be distributed (packaging, bulk, etc.)
®' What nutrients or other constituents (i.e. nitrogen, phosphorous, ahunimun, calcium, etc.) are used or recommended as the
limiting parameter for determination of residuals loading rate to ensure that it does not overload the soil and cause
contravention of surface water or groundwater standards, limit crop growth, or adversely impact soil quality.
® Attach a marketability statement detailing destinations and approximate amounts of the final product to be distributed.
Provide either a label that shall be affixed to the bagged processed residual or an information sheet that shall be provided to the
person who receives the processed residual. The label or information sheet shall contain, at a minimum, the following
information:
®i Name and address of the person who prepared the residual that is sold or given away.
® A statement that application of the residuals to the land shall be in accordance with the instructions on the label or
information sheet.
®; A statement that the residuals shall not be applied to any site that is flooded, frozen or snow-covered.
®' A statement that adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored
residuals into any surface waters.
®; Information on all applicable setbacks in accordance with 13A WQAQ 0-1 .11 t W.
® A statement that the residuals shall be applied at agronomic or recommended rates for intended uses.
E. Detailed Plans and Specifications (Application Involving New or Changes to Treatment or Storage Units)
❑; Submit detailed plans and specifications that have been signed, sealed, and dated by a NC Professional Engineer per 1_5A
WAV ADT .11 ). Specifications for standard equipment may only be omitted for municipalities with approved standard
specifications, but use of the standard specifications must be noted on each sheet of the plans.
❑ Plans must include the following minimum items: a general location map, a topographic map, plan and profile view of the
residuals treatment and storage units as well as the proximity of the residuals treatment and storage units to other utilities and
natural features within 500 feet of all treatment and storage facilities, and detail drawings of all items pertinent to the residuals
treatment and storage units. Depict minimum separations required in I NO -AV h3L .1111W on the plans.
❑ Specifications must include, at a minimum, the following for all items pertinent to residuals treatment and storage units:
description of materials to be used, methods of construction, quality of construction testing procedures to ensure the integrity
of the final product in accordance with 13 lelC.AQ UT , l i 64(ft FJlt'�l, including leakage and pressure testing as appropriate.
❑ Plans and specifications must not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR
CONSTRUCTION, etc.) that indicate that they are anything other than final plans and specifications. However, the plans and
specifications may be labeled with the phrase: FINAL DESIGN — NOT RELEASED FOR CONSTRUCTION.
F. Engineering Calculations (Application Involving New or Changes to Treatment or Storage Units)
❑' Submit all design calculations that have been signed, sealed, and dated by a NC Professional Engineer per 15A NCAQ 0 T
M-
G. Environmental Assessments (Maybe Required— See 1 dANCAG_t 0390)
❑ Submit a copy of the Findings of No Significant Impact (FONSI) or Environmental Impact Statement (EIS). Also, include
information on any mitigating factor(s) from the Environmental Assessment (EA) that impact the construction of the residuals
treatment and storage facilities. An EA may also be required for private systems if any public funds and/or lands are used for
the constriction of the subject facilities.
INSTRUCTIONS FOR FORM: DCAR 06-16 Page 2 of 3

H. Operation and Maintenance Plan (New and Renewal Application Packages)
Di For Modification Application, if there are any changes to the existing plan, submit an updated O&M plan.
Submit the O&M Plan in accordance with 15A NCAC 02T .1110 and include at a minimum:
�! Operational functions; describe the operation of the program to show what operations are necessary for the program to function
and by whom the functions are to be conducted.
j Maintenance schedules; may include equipments calibration, maintenance of signs, etc.
E; Safety measures; may include safety training program, manuals, signs, etc.
Spill response plan; including control, containment, remediation, emergency contact information, etc.
Inspection plan including the following information;
Names and titles of personnel responsible for conducting the inspections.
Frequency and location of inspections, including those to be conducted by the ORC, and procedures to assure that the selected
location(s) and inspection frequency are representative of the residuals management program.
Detailed description of inspection procedures including record keeping and actions to be taken by the inspector in the event
that noncompliance is observed.
®.' Sampling and monitoring plan including the following information;
® Names and titles of personnel responsible for conducting the sampling and monitoring.
® Detailed description of monitoring procedures including parameters to be monitored.
®J Sampling frequency and procedures to assure that representative samples are being collected. Fluctuation in temperature, flow,
and other operating conditions can affect the quality of the residuals gathered during a particular sampling event. The sampling
plan shall account for any foreseen fluctuations in residuals quality and indicate the most limiting times for residuals to meet
pathogen and vector attraction reduction requirements (e.g. facilities that land apply multiple times per year but have an annual
sampling frequency, may need to sample during winter months when pathogen reduction is most likely to be negatively affected
by cold temperatures.
ONE ORIGINAL AND TWO COPIES OF THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL
SUPPORTING INFORMATION AND MATERIALS, SHALL BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY
DIVISION OF WATER RESOURCES
WATER QUALITY PERMITTING SECTION
NON -DISCHARGE PERMITTING UNIT
By U.S. Postal Service:
1617 MAIL. SERVICE CENTER
RALEIGH, NORTH CAROLINA 27699-1617
TELEPHONE NUMBER: [phone]
By Courier/Special Delivery:
512 N. SALISBURY STREET
RALEIGH, NORTH CAROLINA 27604
FAX NUMBER: [phone]
INSTRUCTIONS FOR FORM: DCAR 06-16 Page 3 of 3

State of North Carolina
Department of Environmental Quality
,Division of Water Resources
Di" vision of Water Resources 15A NCAC 02T .1100 — DISTRIBUTION OF CLASS A RESIDUALS
FORM: DCARr01�
I. APPLICANT INFORMATION:��,����� 20��
1. 'Applicant's name: City of Statesville
Applicant type: ❑ Individual LI, Corporation ❑, General Partnership ❑i Privately -Owned Pu`blJ11@,1_ \3�\�
Federal ❑, State Municipal ❑ County
Signature authority's name per 15A NCA 02T ,0106: Andy Smith Title: Operation Manager Water Resources
Applicant's mailing address: PO Box 1111
City: Statesville State: NC Zip: 28687-1Ill
Telephone number: 704 878-3438 Email Address: [e-mail]
2. Consultant's name: N/A License Number (for P.E.):
Affiliation: ❑' On Staff ❑ Retained (Firm: )
Consultant's mailing address: I I
City: 1 State: ! 1 Zip: f }
Telephone number: i
� Email Address: i
3. Fee submitted: (See Instruction B)
11. PERMIT INFORMATION:
1. Application is for (check all that apply): ❑ new, ❑ modified, ® renewed permit
2. If this application is being submitted to renew or modify an existing permit, provide the following:
Permit number: W00006245
Date of most -recently issued permit: October 1, 2015
Date of most -recently certified Attachment A (if different than the permit): i 1
III. FACILITY INFORMATION:
1. Name of residuals processing facility: 4°i Creek WWTP
City: Statesville State: NC Zip: 28687-1111
Coordinates: Latitude: 35' 46' W" Longitude: 80' 47' 15"
Datum:: ? Level of accuracy:,
- - S
Method of measurement:
County where facility is located: Iredell
2. Facility contact (person familiar with residuals preparation):
Name: Kenneth Galloway Title: 41 Creek Supervisor
Mailing address: PO Box 1111
City: Statesville State: NC
Telephone number: 704) 878-3438
Zip: 28687-1111
E-mail address: k allowayQstatesvillenc.net
FORM: DCAR 06-16 Page 1 of 3

3. Is the residual process facility also the generator? ® Yes; ❑; No
If No, please specify delivery frequency and quantity of residual to be processed:
4. Length of residuals storage at facility: 30 days (Note: the Division requires minimum 30 days storage in units that are separate
from treatment system, i.e. not in clarifiers, aeration basins, etc.)
IV. RESIDUALS QUALITY INFORMATION:
1. Specify how these residuals will be distributed:
❑; sold or given away in bags or other containers; ❑ lawn (bulk); ❑ home garden (bulk);
other (explain); City employees load Sta-Lime into customers' trucks / trailers / etc. free of charge.
Note: Bulk residuals shall mean residuals that are transported and not sold or giving away in a bag or other receptacles with a
load capacity of one metric ton or less.
2. Complete the following if residuals are to be mixed with other materials:
Type of Materials Amounts to be added
per 1.0 dry ton of residuals (dry ton)
3. Approximate amounts of the residuals received and processed at the facility: 900 dry tons per year.
4. Approximate amounts of the final product (processed residuals) to be distributed: 1500 dry tons per year.
5. Provide a description of the onsite storage management plan for the treated residuals (including estimated average and
maximum storage tines prior to distribution): 6 months
6. Does the facility have a stormwater management plan? ® Yes; ❑ No
Explain whether the treatment and storage areas are under roof or how stormwater runoff will be handled: Approximately 30%
of storage area is under a roof. The remaining storage area drains storm water to the WWTP headworks.
V. RESIDUALS SOURCE INFORMATION: (Required for all new, renewed, or modified residuals source)
Complete and submit the attached Residuals Source Certification and all associated documentation.
RSC 06-16.doc
FORM: DCAR 06-16 Page 2 of 3

Professional Engineer's Certification: (Application Involving New or Changes to Treatment or Storage Units)
attest that this application for
has been reviewed by me and is accurate and complete to the best of my knowledge. I further attest that to the best of my knowledge
the proposed design has been prepared in accordance with the applicable regulations. Although certain portions of this submittal package
may have been developed by other professionals, inclusion of these materials under my signature and seal signifies that I have reviewed
this material and have judged it to be consistent with the proposed design.
North Carolina Professional Engineer's Seal, Signature, and Date:
Applicant's Certification:
The applicant or any affiliate has not been convicted of an environmental crime, has not abandoned a wastewater facility without proper
closure, does not have an outstanding civil penalty where all appeals have been exhausted or abandoned, are compliant with any active
compliance schedule, and do not have any overdue annual fees under Rule ] 5A NQAC 02T ,0105-.
®' Yet No, Explain; i
I, Hyi d �5 V1A.tk O&lei 00j"s )Nmy4 �e r
(Signature Authority's Name -,�PLEASE PRINT) `- (Title)
L
attest that this application for `A t (*/wtirp
(Facility Name)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that the Division of Water Resources
may not conduct a technical review of this program and approval does not constitute a variance to any rules or statutes unless specifically
granted in the permit. Further, any discharge of residuals to surface waters or the land will result in an immediate enforcement action,
which may include civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the Division of Water
Resources should a condition of this permit be violated. I also .understand that if all required parts of this application are not completed
and that if all required supporting information and attachments are not included, this application package will be returned to me as
incomplete.
Note: In accordance with North Carolina General Statutes § 143-215.6A and § 143-215.6B, any person who knowingly makes any false
statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor, which may include a fine not to
exceed $10,000 as well as civil penalties up to $25,000 per violation.
r
Signature: Date:
FORM: DCAR 06-16 Page 3 of 3

Sta-.Lime Processing and Distribution. Program Narrative

Predictive
Links to Rlelimft, 41 Ihn&=Ut4mxei
Farm: WWTP 4th Creek
Samnle Information
ID: 01
Code: IOL
Description: Lime
By -Products
Grower Comments:
Not Provided
Client: Andy Smith
City of Statesville Advisor:
PO Box 1111
Statesville, NC 28687
Iredell County
Sampled: 05/08/2018
Received: 05/09/2018
Completed: 05/1512018 PALS #: 96310
NitNutrient M'easuremernts are given in units of parts per million (ppm), unless utherwise specifed.
rogen (Nl
- P K Ca Mg S Fe M
PALS M
Report No. FYI&W006843
Other Results
Total N: 7070
I 3710 2600
399000 2680 4310 6230
346
MO I C Al Na Cl
Inorganic:151
78 8
40u 22 0 - 7200 567
NH4-N131
- - - -
- - - -_- _______
NO3-N19.1
S
EC pH BD
-------I----
CCE
ALE - -
(109 S/cm)
(6.14) (U12A5s) (lb/yd3)'
N
(tons) (U tl ss) (o/M
-
93.0
1.26 - 76.7
Estimate of N.-utrient-s Aval0'lble for First Year (lb/ton)
Application �
Method: N PzOa Kz0 Ca i�g
Other Results (lb/ton)
Broadcast
I 10.9 13.0 4.79 613 4.11
Soil Incorporated
S Fe Mn Zn Cu
6.62 9.57 0.53
B
Mo Al Na Cl
I 10.9 13.0 4.79 613 4.11
0.12 0.06
6.62 9.57 0.53 0.12 0,06
0.03
_
11.1 0.87 -
0.03
- � 11.1 0.01
Heavy Metals are given in units of parts per million (ppm).
As Cd Cr Ni
Heavy Metals
Estimate
of Availability (lb/ton)
Pb Se
- 0.29 - 6.85 4.41 -
Application Method: I As
Cd
Cr Ni Pb
Broadcast -
T
Se
Soil Incorporated . -
T
- 0.01 0.01
I
- 0.01 0.01 _
Agronomist's Comments: Insufficient information is available regarding the first year availability of nutrients in this material. The nutrientavailabiiity reported here is
therefore the TOTAL nutrients in the material. Samples submitted prior to 2b16 reported an estimated value rather than total nutrient levels. Please contact me if you have
any uestions. Hunter G. Landis 5/14/2018 9:50 AM
L1Vorth Carolina
Tobacco Trust Fund Commisslon
Reprogramming of the laboratory -information -management system ttiat-makes this report possible is being funded
through a grant from the North Carolina Tobacco Trust Fund Commission.
Than7c you for using agronomic services to manage nutrients and safeguard environmental quality.
,Steve Troxler, Commissioner ofAgriculture.

qo
PLANTINFLUENT
DECHLORINATION
G COVERED
METERING
MH
BUILDING
EFFLUENT STALIME SLUDGE
SLUDGE STORAGE
TREATMENT
BAR SCREENS
FACILITIES
CHLORINE
LIME
BASIN
CONVEYOR SLUDGE
INFLUENT
STORAGE
PUMP STATION
PAD
RAS
BELT
PRESS
CLARIFIERS
A
WERS T
I WELL
SLUDGE
FLOW
PUMP
SPUTTER SLUDGE
STA.
BOX PUMPS
WAS
AERATION
AERATION I AEROBIC
BASIN
*
BASIN SLUDGE
I DIGESTER
NO. 1
NO. 2
AERATORS
AERATORS
AERATORS
L J
* FLOW
DISTRIBUTION.
BOX
FLOW SCHEMATIC & WATER BALANCE
FOURTH CREEK WASTEWATER TREATMENT PLANT
L
CITY OF STATESVILLE

SPILL RESPONSE PLAN
PROJECT: City of Statesville Sta-Lime Permit WQ0006245
IN THE UNLIKELY EVENT OF A SPILL, THE FOLLOWING ACTIONS SHALL BE TAKEN
IMMEDIATELY:
1. MANAGEMENT OF SPILL CLEAN-UP ACTIVITIES:
The Fourth Creek WWTP Supervisor shall take immediate charge and initiate clean-up activities. The City of
Statesville labor and equipment is to be utilized. In the event additional labor and equipment is required, assistance
may be requested from the NC Department of Transportation and other private contractors as necessary.
2. HALT THE SOURCE OF THE SPILL:
Such as a ruptured container or damaged transport unit.
3. CONTAIN THE SPILL:
Form a barrier. Sufficient quantities of straw shall be used for such purposes. Earthen barriers may be constructed
to augment the straw bale containment area of the spill. The Operations Manager or the person in charge on the
spill site will advise the clean-up personnel where to get the straw, lime, and other items necessary to complete the
clean-up operation, i.e., local farmers, farm supply centers, nurseries, etc.
4. CLEAN-UP:
Employ front-end loaders, vacuum equipment, sludge application vehicles, and/or local septic tank service to
remove as much of the spilled material as possible. Straw and/or sand should be scattered in the spill area to soak
up the remaining material. The straw- and sand -soaked material will be collected and removed to a disposal area
approved by representatives of the state regulatory agency.
RMI-19� KOW N WX11il0
Employ rotary brush sweeper if needed and apply lime to the spill area upon the approval of the clean-up efforts by
the state regulatory representative. If the event occurs on private property, the clean-up will be completed to the
satisfaction of the property owner and state regulatory representatives. The ultimate goal will be to restore the spill
area to its original condition if possible.
6. NOTIFICATION:
As soon as possible after the spill occurs, the City of Statesville Operations staff will notify the Fourth Creek
WWTP Supervisor, and they will then be responsible for notifying other key City of Statesville personnel.
7. REPORTING:
The City of Statesville personnel will notify the Mooresville Regional office [phone] as soon as possible,
but not more than 24 hours after, or on the next working day following the occurrence. The Fourth Creek WWTP
Supervisor shall provide a written report within 48 hours of the spill to the Technical Services Director. The
report shall list all relative information and actions taken. The City of Statesville personnel will file a written
report to the Mooresville Regional office of the NCDENR within 5 days of the occurrence. For after-hours
reporting the Division's emergency number shall be called to report all incidences (800-662-7956 or 800-858-
0368 or 919-733-3300)

OPERATIONS AND MAINTENANCE PLAN
The City of Statesville Sta-Lime Permit WQ0006245
Inspection Plan
Inspections for the Sta-Lime processing will be conducted during the processing and loading activities of this project. The
inspection frequency will be based on production. The inspections will consist of inspecting the processing system and the
Sta-Lime loading area. These inspections will consist of:
i. Verifying that all of the equipment is working properly.
2. Verify that all containment walls and curbing are working properly.
3. Ensure that all manned equipment has a copy of the spill control plan, the permit, and the operations and
maintenance plan.
4. Ensure that the Sta-Lime product information sheet has been distributed to new customers.
5. Verifying that the correct number samples of the Sta-Lime product have been taken and that it meets the
criteria for the Sta-Lime Permit.
6. The records will be kept in the project files in the respective office for the project.
7. The Permittee or Inspector shall report by telephone to the Mooresville Regional Office at 704-235-2198 as soon
as possible but no later than 24 hours after or the next working day following the occurrence or the first knowledge
of the occurrence of the following.
•, Any occurrence with the distribution program resulting in the land application of significant amounts of
material that is abnormal in quantity or characteristics.
• Any time that self -monitoring indicates that the facility has gone out of compliance
with the permit.
• Any process failure that results in the system not adequately treating the residuals.
• Any spill or discharge from a vehicle or piping system during residuals transportation.
Any release that requires immediate reporting outside of normal business hours shall be called
in to DENR at 1800-662-7956, 1-800-858-0368, or 1-919-733-3300. These numbers are to be
called in the event of a release to surface waters, imminent failure of a storage system when the
event occurs outside of normal business hours.
• Within 5 days of the first notice of on occurrence a written response in the form of a letter shall
be sent to DENR outlining the actions taken or purposed actions taken to ensure that the problem
does not recur. Persons responsible for inspections on this project are as follows:
The 41h Creek WWTP ORC or their designee
Ken Galloway is the designated WWTP ORC for this project and his designees are the backup ORC's
for this project.

The City of Statesville Sta-Lime Permit WQ0006245
Sampling Plan
Sampling for this project consists of sampling the residuals during the time of production.
This will ensure sampling occurs before land application commences in order to ensure that the
residuals are suitable for land application. Based on the dry tonnage of this plant this will be four samples for all
parameters per year.
The residuals shall be sampled annually for the following: (Regulatory level in milligrams per liter in parentheses.)
Arsenic 5.0
1, 4-Dichlorobenzene 7.5
Nitrobenzene 2.0
Barium (100.0)
1, 2-Dichloroethane 0.5
Pentachloro henol 100.0)
Benzene 0.5
1, 1-Dichloroeth lene 0.7Pyridine
5.0
Cadmium (1.0)
2, 4-Dinitrotoluene 0.13)
Selenium (1.0)
Carbon tetrachloride 0.5
Endrin 0.02
Silver
Chlordane 0.03
Hexachlorobenzene 0.13
Tetrachloroeth lene 0.7
Chlorobenzene (100.0)
Heptachlor (and it hydroxide) 0.008
Toxa hene (0.5)
Chloroform 6.0
Hexachloro-1,3-butadiene 0.5
Trichloroeth lene 0.5
Chromium (5.0)
Hexachloroethane 3.0)
2,4,5-Trichloro henol 400.0
m-Cresol 200.0
Lead
2,4,6-Trichloro henol
o-Cresol 200.0)
Lindane 0.4)
2,4,5-TP (Silvex) 1.0
-Cresol 200.0
Mercury 0.2
Vinyl chloride 0.2
Cresol 200.0
Methoxychlor Q0.0
2,4-D (10.0)
Methyl ethyl ketone 200.0
The residuals will also be sampled based on the chart below for the following constituents
Dry Tons Generated
(short tons per year)
Monitoring Frequency
(Established in 40 CFR 503 and 15A NCAC 02T.1111)
<319
1 time per year
=>319-<1,650
1 per Quarter 4 times per ear
=>1,650-<16,500
1 every 60 days 6 times per ear
=>16,500
1 every month (12 times per year)
Aluminum
Ammonia -Nitrogen
Arsenic
Cadmium
Calcium
Copper
Lead
Sodium Adsorption Ratio (SAR)
Magnesium
Mercury
Molybdenum
Nickel
Nitrate -Nitrite Nitrogen
Phosphorous
Potassium
PH
Plant Available Nitrogen (calculation)
Selenium
Sodium
% Total Solids
Total Kjeldahl Nitrogen
Zinc
The residuals will meet pathogen and vector requirements through pH, time and temperature requirements. The samples will
be pulled from the storage pads that are currently holding the Sta-Lime product. The samples that will be pulled are nutrient
and metals sample to prove that the material is suitable for distribution. The nutrient and metal sample will be thoroughly
digested and mixed before processing and should not experience any seasonal fluctuations in the residuals. TCLP testing to
be conducted annually.
The following people are responsible for sampling: Ken Galloway, Plant Supervisor or his designee.

OPERATIONS AND MAINTENANCE PLAN
The City of Statesville Sta-Lime Permit WQ0006245
OPERATIONAL FUNCTIONS
The operation function of this project is going to involve processing dewatered belt press sludge and Lime Kiln
Dust. The Sta-Lime product will be loaded into the customer trucks that are suitable to transport this product
without spillage or leakage during transport. The Sta-Lime product will be spread at agronomic rates that are
determined by the soil samples from the fields that the customer/farmer has collected.
SAFETY MEASURES
The City of Statesville believes in operating in a safety conscious manner and has all employees participate in
monthly safety courses that are designed to help its employees recognize safety issues and take steps to prevent
accidents from occurring. In addition, all City of Statesville, Water Resources employees have the authority to
stop operations if they think any aspect of the operation is going to cause environmental or personal harm.
MAINTENANCE SCHEDULE
The City of Statesville will follow the maintenance schedule as recommended by the processing
equipment manufacturer.
-ENIERGENCYSPILL RESPONSE PLAN UPDAJED 02.03.2020

SPILL EMERGENCY CALL LIST
Water Resources Executive Director
Name: Scott Harrell
Telephone: [phone]
Mobile: [phone]
Fourth Creek WWTP Supervisor
Name: Ken Galloway
Telephone: [phone]
Mobile: [phone]
Plant Operator
Fourth Creek
Telephone: [phone]
Mobile: [phone]
Third Creek WWTP Supervisor
Name: Scott Austin
Telephone: [phone]
Mobile: [phone]
Water Treatment Plant
Name: Harry Hull
Telephone: [phone]
Mobile: [phone]
Public Utilities Director
Name: William "Bill" Vaughn
Telephone: [phone]
Mobile: [phone]
City Public Information Director
Name: Nancy Davis
Telephone: [phone]
Mobile: [phone]
LOCAL POLICE — FIRE DEPARTMENT: 911
DENR-WQ Regional Office: Mooresville: 704-663-1699
State of NC Warning Point: 1-800-66207956 (Emergency # for nights, weekends, and holidays)
CW,RGENCY$01URFSPOIySEPLAN
thPDATED02:0,33'.2020 1

SPILL/EMERGENCY INFORMATION
TO BE USED FOR SLUDGE TRANSPORTED WITHIN WATER RESOURCES.
Listed below are the names of companies, addresses, telephone numbers, and any other pertinent data.
If you apply in or travel through more than one county, please include information for each of them.
SEPTIC COMPANY
Lentz Septic Service
Office: 704-876-1834
BACKHOE
Gilbert Engineering Inc.
704-872-0986
STRAW
Tractor Supply
704-838-0220
LIME
Tractor Supply
704-838-0220
SAND
Church Sand & Stone
704-872-4862
LOCAL POLICEILOCAL FIRE DEPT. 911
f �4[ERGE�CG+T' SP tI.iI �SPO TSE QEE1l�G °1UPRATED-02.03.12020

sx. q Z.
S PZ-f- '
RgAgME-IrMTS
ACCUnits are in mg/kg
Parameters f Ce
Arsenic/ -As
Cadmium / Cd
Copper / Cu
Lead/ Pb
Nercr-tir►1 / Hg
MoCybdenum / Ito
Mick-eC/
Selenium / Se
Zinc / Z1t.
yH
9-emp.
°o SoCids
75
85
4,300
840
57
75
420
100
Conc. MonthCy Avg.
41
7,500
12 or above
for 3 days
52 degrees C or
above f®r 12 brs
50% or above
2109120
39
1,500
300
17
JVIA
420
100
2,800
N/-1
W/-1
N/A

Sta-Lime Sampling & M.onitoring Plan Narrative
Ken Galloway, 4t. Creek WWTP Supervisor and Brian Dish 'man... 4th Creek WWTP
Senior.Operator`are responsible for sarpling and monitoring of,the Sta=Lime.
Once.the Sta-Lime has been processed, it is conveyed into Ir of. S.pulse :bins.
Samples are collected for pH and. temperature. After 3 days, samples are
collected again from the same pulse bin, for pH. These samples maintain a pH of.
12. or greater'for 3 days, and'a tem"perature of 52.degrees C for.12 hours While the
pH is above 12 before leaving the plant site.
Sta.-Lime samples Will be collected quarterly per the. permit, sampling includes
metals, fecal and. nutrient,parameters Annually We conduct TCLP, ,Hazardous,
Reactivity'and lgnitabilitytesting.
If any of .these samples are over the permit limit.or do not meet the permit "
requirements, this product does not leave the plant,site. In the event that any Sta-
Lime does not meet parameters, .the City will re -process the Sta-Lime-and re
sample as needed:

Fourth Creek Sta-Lime Inspection Report
Inspector:
Date:
Time:.
Storage Facilities: .
Maintenance or Repair:
Other Comments:
Fourth Creek Sta-Lime Inspection Report
Inspector:
Date:
Time:
Storage Facilities:
Maintenance or Repair:
Other Comments:
Fourth Creek Sta-Lime Inspection Report
Inspector:
Date:
Time:
Storage Facilities:
Maintenance or Repair:
Other Comments:
Fourth Creek Sta-Lime Inspection Report
Inspector:
Date:
Time:
Storage Facilities:
Maintenance or Repair:
Other Comments:

State of North Carolina
Department of Environmental Quality
W -„� Division of Water Resources
Dlvlslon of lVater Resources RESIDUALS SOURCE CERTIFICATION
INSTRUCTIONS FOR FORM: RSC 06-16
Please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these
instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of additional
information requested. Failure to submit all of the required items will lead to additional processing and review time for the
permit application. Unless otherwise noted, the Applicant shall submit one original and two copies of the application and
supporting documentation
For more information, visit the Water Quality Permitting Section's Non -Discharge Permitting_ Unit
General — This certification provides detailed information of residuals source generating facility and its residuals quality for land
application, distribution, or disposal in accordance with S NC AC 02 ._1100. Do not submit this certification for review without
a corresponding application form (FORM: RLAP 11-15, FORM: DCAR 11-15, or FORM: SDR 11-15).
Unless otherwise noted, the Applicant shall submit one original and two copies of the application and supporting documentation listed
below.
A. Residuals Source Certification (FORM: RSC 11-15):
® Submit the completed and appropriately executed Residuals Source Certification (FORM: RSC 11-15) form. Please do not
make any unauthorized content changes to this form. If necessary for clarity or due to space restrictions, attachments to the
application may be made, as long as the attachments are numbered to correspond to the section and item to which they refer.
® For new or renewed permits, submit a separate certification for each source facility.
❑ For modified permits, submit a separate certification for only those facilities that are affected by the proposed modification.
® Complete the residuals source facility summary page. List all new, renewed, or modified facilities.
B. Residuals Source -Generating Facility Information:
❑ For each source facility, attach the following:
® Vicinity map - A vicinity map that shows the location of the facility and meets all of the criteria in the "Mau QuidaugObf
llpOduAlg Lwid Auullwiuu pot%ilite"
® Process flow diagram and/or narrative - A detailed narrative and/or process flow diagram that describes how the residuals
are to be generated, treated, processed, and stored at the facility.
® Quantitative justification for residuals production rate - A quantitative justification for the value provided in Item I. 8.
Ensure that the amount of residuals listed is the maximum amount expected to be generated by the facility for the life of
the permit. In addition, ensure that this amount is equivalent to that which is actually to be land applied, distributed,
and/or disposed, including any chemicals, amendments, or other additives that are added to the residuals during
processing.
® Sampling plan - A detailed sampling plan for the residuals source -generating facility. Ensure that the plan identifies
sampling points, sampling frequency, sample type, as well as the Division -certified laboratory to be used. In addition,
ensure that the plan details how the facility and/or the residuals are monitored for any applicable pathogen reduction and
vector attraction reduction requirements. Note that all sampling and monitoring must be completed on the residuals as
they are to be land applied, distributed, and/or disposed.
C. Residuals Quality Information:
❑ For each source facility, attach the following:
® Laboratory analytical reports and operational data - reports for all laboratory analyses used to complete this certification.
® Documentation that the facility complies and/or the residuals comply with any applicable pathogen reduction and vector
attraction reduction requirements.
❑ For new facility that may have not yet been constructed and analytical results of residuals cannot be obtained, please
attach analytical results of residuals generated from a similar facility along with the description of similarities of the two
facilities.
INSTRUCTIONS FOR FORM: RSC 06-16 Page 1 of 1

RESIDUALS SOURCE FACILITY SUMMARY
Applicant's name: City of Statesville
Status Facility Permit Holder Facility Name County Permit Number Maximum Dry Tons Per Year
Code � Current b Proposed
R City of Statesville Sta-Lime Processing & Dist. Iredell WQ0006245 7,000 7,000
8 Status Code for source facility are: © N (New) ♦ R (Renewed) © M (Modified) ♦ D (Deleted)
b The amount of residuals currently permitted for distribution, land application, or disposal (Le, not applicable to new facility).
SUMMARY FOR FORM: RSC 06-16 Page 1

D,W- R
Division of Water Resources
State of North Carolina
Department of Environmental Quality
Division of Water Resources
RESIDUALS SOURCE CERTIFICATION
FORM: RSC 06-16
I. RESIDUALS SOURCE -GENERATING FACILITY INFORMATION (See Instruction B.):
1. Facility Name: City of Statesville
2. Facility permit holder is: Federal, f State, l Local Government, or Private.
Facility permit issued by: Div. of Water Resources, Ef Div. of Environmental Health,
or QI Other (explain: .
3. Facility contact person and title: Ken Galloway 4' Cree Supervisor
Complete mailing address: PO Box 1111
City: Statesville State: NC Zip: 28687-1111
Telephone number: 704 878-3438 E-mail address: kaallowaynstatesvillenc.net
4. Facility physical address: 693 Bell Farm Road
City: Statesville State: NC Zip: 28687-1 l l l ___1
Coordinates: Latitude: 35' 46' W" Longitude: 80° 47' 15"
Datum: = Level of accuracy:��
Method of measurement: F 7
5. Purpose of the facility:
treatment of municipal wastewater, treatment of 100% domestic wastewater,
Q treatment of potable water, t]I treatment of 100% industrial wastewater,
®i treatment of industrial wastewater mixed with domestic wastewater,
(approximate percentages: 40 % industrial and 60 % domestic)
Q other (explain: I ).
6. Does the facility have an approved pretreatment program: Yes 0 No
7. Facility permitted/design flow: 6 MGD and facility average daily flow: 3_2 MGD
8. Average amount of residuals being generated at this facility 1500 dry tons per year.
9. Specify the following regarding treatment and storage volumes available at the facility:
Type and volume of residuals treatment: 3 meter, 3 belt press
Type and volume of residuals storage (i.e., outside of residuals treatment units): 265' x 145' pad
H. RESIDUALS QUALITY INFORMATION (See Instruction C.):
1. Specify if residuals are regulated under:
M!. 40 CFR Part503 or OJ 40 CFR Part 257.
Note: Only residuals that are generated during domestic/municipal wastewater treatment processes are regulated under 40
CFR Part 503, otherwise, the residuals are regulated under 40 CFR Part 257.
2. Specify if residuals are defined under 15A NCAC 02T.1102(6) as:
N, Biological ❑I Non -Biological
Note: Biological residuals are residuals that have been generated during the treatment of domestic wastewater, animal
processing wastewater, or the biological treatment of industrial wastewater (biological treatment is a system that utilizes
biological processes including lagoons, activated sludge systems, extended aeration systems, and fixed film systems).
FORM: RSC 06-16 Page 1 of 5

3. Hazardous Waste Determination: Complete the following to demonstrate that the residuals are non -hazardous under
RCRA: (Note - this item does not have to be completed for facilities that are less than 0.5 MGD in design flow that treat
100% non -municipal, domestic wastewater only)
a. Are the residuals listed in 40 CFR §261.31-§261.33: ='T;i yes 0 no.
If yes, list the number(s): `
b. Specify whether or not the residuals exhibit any of the characteristics defined by 40 CFR §261.21-
261.24: yes no.
Fill in the following tables with the results of the latest toxicity characteristic leaching procedure (TCLP) analysis as
well as those for corrosivity, ignitability, and reactivity:
Laboratory: Prism and Date of analysis: 8/07/19
Passed corrosivity test: yes ED no. pH: s.u. (2 <pH < 12.5)
Passed ignitability test: Ml yes ng no. Flashpoint: . °F (> 140°F)
Passed reactivity test: yes o. HCN mg/kg (<250) & H2S;: mg/kg (<500)
TCLP Parameter
Limit
(mg/1)
Result
(mg/1)
TCLP Parameter
Limit
(mg/1)
Result
(mg/1)
Arsenic
5.0
<0.10
Hexachlorobenzene
0.13
<0.020
Barium
100.0
<5
Hexachloro-1,3-Butadiene
0.5
<0.050
Benzene
0.5
<0.05
Hexachloroethane
3.0
<0.050
Cadmium
1.0
<0.025
Lead
5.0
<0.050
Carbon Tetrachloride
0.5
<0.025
LM' dane
0.4
Chlordane
0.03
<0.0025
Mercury
0.2
<0.010
Chlorobenzene
100.0
<5
Methoxychlor
10.0
<0.00050
Chloroform
6.0
<0.30
Methyl Ethyl Ketone
200.0
<10
Chromium
5.0
<0.25
Nitrobenzene
2.0
<0.050
m-Cresol
200.0
Pentachlorophenol
100.0
<0.25
o-Cresol
200.0
Pyridine
5.0
<0.25
p-Cresol
200.0
Selenium
1.0
<0.15
Cresol
200.0
Silver
5.0
<0.25
2,4-D
10.0
Tetrachloro ethylene
0.7
<0.035
1,4-Dichlorobenzene
7.5
<0.38
Toxaphene
0.5
<0.025
1,2-Dichloroethane
0.5
<0.025
Trichloroethylene
0.5
<0.025
1,1-Dichloroethylene
0.7
<0.035
2,4,5-Trichlorophenol
400.0
<0.25
2,4-Dinitrotoluene
0.13
<0.012
2,4,6-Trichlorophenol
2.0
<0.10
Endrin
0.02
<0.00050
2,4,5-TP (Silvex)
1.0
Heptachlor and its Hydroxide
0.008
<0.00050
Vinyl Chloride
0.2
<0.010
FORM: RSC 06-16 Page 2 of 5

4. Metals Determination: Complete one of the following tables (i.e., as applicable) to demonstrate that the residuals do not
violate the ceiling concentrations for metals regulated under 15A NCAC 02T .1105.
a. For Distribution/Land Application: Fill in the following table with the results of the latest analyses (i.e., on a dry weight
basis) for the following metal parameters:
Laboratory: Prism and Date of analysis: 11/25/19
Parameter
Ceiling
Concentration Limits
(ClassA & ClassB)
(mg/kg)
Monthly Average
Concentration Limits
(Class A Only)
(mg/kg)
Result
(mg/kg)
Arsenic
75
41
13
Cadmium
85
39
<0.75
Copper
4,300
1,500
54
Lead
840
300
9
Mercury
57
17
0.095
Molybdenum
75
n/a
Nickel
420
420
15
Selenium
100
100
27
Zinc
7,500
2,800
100
b. For Surface Disposal Unit (landfill): Fill in the following table with the results of the latest analyses (i.e., on a dry weight
basis) for the following metal parameters:
Laboratory: ( I and Date of analysis: [ I
Distance from Disposal
Unit to Boundary to
Closest Property Line
(meters, check one)
Arsenic
(mg/kg)
Chromium
(mg/kg)
Nickel
(mg/kg)
Q > 0 but < 25
30
200
210
Q > 25 but < 50
34
220
240
Q > 50 but < 75
39
260
270
Q > 75 but < 100
46
300
320
Q. > 100 but < 125
53
360
390
Q > 125
62
450
420
Result (mg/kg)
FORM: RSC 06-16 Page 3 of 5

5. Nutrient/Micronutrient Determination: Complete the following:
a. Total solids: 66.3 %.
b. Fill in the following table with the results of the latest analyses (i.e., on a dry weight basis) for the following nutrient and
micronutrient parameters:
Laboratory: Prism and Date of analysis: 11/25/19
Parameter
Result
(mglkg)
Aluminum
Ammonia -Nitrogen
120
Calcium
2400
Magnesium
<1
Nitrate -Nitrite Nitrogen
9.3
pH (Standard Unit)
12.55
Phosphorus
4300
Potassium
4600
Sodium
1100
Total Kjeldahl Nitrogen
4000
c. Using the results listed in Item H. 5b. above, calculate the sodium adsorption ration (SAR): 1_0
[Note: If residuals contain SAR of 10 or higher, the applicant shall obtain recommendations from the local Cooperative
Extension Office, the Department of Agriculture and Consumer Services, the Natural Resource Conservation Service, a
North Carolina Licensed Soil Scientist, or an agronomist, prior to land application of residuals. The recommendations shall
address the sodium application rate, soil amendments (e.g., gypsum, etc.), or a mechanism for maintaining site .integrity
and conditions conducive to crop growth].
d. Specify the mineralization rate to be used in calculating the plant available nitrogen (PAN) of the residuals: 30 %. This
rate is a (check one): 01, default value, or Q actually established.
If the residuals are not generated from the treatment of municipal or domestic wastewater, ex lam or provide technical
justification as to why the selected default value is appropriate to be applied to these residuals:
e. Calculate the PAN for the residuals (i.e., on a dry weight basis) and fill the results in the following table:
Application Method
First (11) Year PAN
Five -Year
Maximum Adjusted PAN
(mglkg)
(mg/kg)
Surface
12333
1,932.463
Injection/Incorporation
1293.3
1,992.463
6. Other Pollutants Determination: Specify whether or not there are any other pollutants of concern in the residuals and provide
the results of the latest analyses: L2L
FORM: RSC 06-16 Page 4 of 5

7. Pathogen Reduction: Per 15A NCAC 02T.1106, specify how residuals will meet the pathogen reduction requirements:
a. For Distribution/Land Application of Class A or Equivalent:
A fecal coliform density that is demonstrated to be less than 1,000 MPN per gram of total dry solids,
or
[l A salmonella sp. density that is demonstration to be less than 3 MPN per 4 grams of total dry solids.
AND one of the followings (except for non -biological residuals):
p Alternative 1 [15A NCAC 02T.I 106(b)(3.)(A)] - Time/Temperature Compliance.
Alternative 2 [15A NCAC 02T. I 106(b)(3)(B)] - Alkaline Treatment.
Q' Alternative 3 [15A NCAC 02T.1106(b)(3)(C)] - Prior Testing for Enteric Virus/Viable Helminth Ova.
Alternative 4 [15A NCAC 02T. I 106(b)(3)(D)] - No Prior Testing for Enteric Virus/Viable Helminth Ova.
Alternative 5 [15A NCAC 02T. 1 106(b)(3)(E)-(K)] - Process to Further Reduce Pathogens (PFRP).
Specify one: composting, heat drying, heat treatment,
Ell thermophilic aerobic digestion,, beta ray irradiation,
�] gamma ray irradiation, or pasteurization.
b. For Land Application of Class B:
-: Alternative 1 [15A NCAC 02T. 1 106(c)(1)] - Fecal Coliform Density Demonstration.
E Alternative 2 [15A NCAC 02T.1106(c)(2)] -Process to Significantly Reduce Pathogens (PSRP).
Specify one: r' aerobic digestion, air drying,, anaerobic digestion,
0' composting, or Hlime stabilization.
c. For Surface Disposal. -
Select One of the Class A or Equivalent Pathogen Reduction Alternatives in Item IL 7a. above.
Q: Select One of the Class B or Equivalent Pathogen Reduction Alternatives in Item 11. 7b. above.
Q Exempt - If Daily Cover Alternative is chosen in Item 11.8. below [15A NCAC 02T.I 106(a)(2)].
Q Not Applicable - Non -Biological Residuals with NO Domestic Wastewater Contribution.
8. Vector Attraction Reduction (VAR): Per i 5- A N A C 01=:1 i 0�, specify how residuals will meet the VAR requirements:
E] Alternative 1 [15A NCAC 02T.1107(a)(1)] - 38% Volatile Solids Reduction (Aerobic/Anaerobic Digestion).
[ Alternative 2 [15A NCAC 02T.I 107(a)(2)] - 40-Day Bench Scale Test (Anaerobic Digestion).
E] Alternative 3 [15A NCAC 02T. 1 107(a)(3)] - 30-Day Bench Scale Test (Aerobic Digestion).
Alternative 4 [15A NCAC 02T. I 107(a)(4)] - Specific Oxygen Uptake Rate Test (Aerobic Digestion).
Alternative 5 [15A NCAC 02T.I 107(a)(5)] - 14-Day Aerobic Processes.
Alternative 6 [15A NCAC 02T.1107(a)(6)] - Alkaline Stabilization.
Altemative 7 [15A NCAC 02T.1107(a)(7)] - Drying of Stabilized Residuals.
Q Alternative 8 [15A NCAC 02T.I 107(a)(8)] - Drying of Unstabilized Residuals.
Alternative 9 [15A NCAC 02T. 1 107(a)(9)] - Injection.
[[ Alternative 10 [15A NCAC 02T. I 107(a)(1 0)] - Incorporation.
Alternative for Surface Disposal Units Only - Soil/Other Material Cover [15A NCAC 02T.I107(b)(2)].
0 Not Applicable - Non -Biological Residuals with NO Domestic Wastewater Contribution.
Note: For animal processing residuals, only alternatives 9 or 10 may be chosen due to the nuisance conditions that typically
occur when these residuals are applied and left on the land surface.
FORM: RSC 06-16 Page 5 of 5

i ..
W
4- C �
2-160) v-I
u SOA

r. L� -. ' !.i/,/ �rr , l.,br s'�l.�t' .,�J�'�� l t? •� 11t',�j,[ �� ,�� •/1 ..� � �' �� e"° - � .` � _�_�
Y)A Phs))
� (4) re `
Y;,
!�p� d,� �PQ � ;� ;�`,r•.,4q � � hrl ti,a l / 4 l -7' : i S"V J"11 �� (J
r"IlY J�
l � y
T .- r

The $ is used in a cell reference to create an absolute reference. An absolute reference is one that
will not change when the formula is copied.
There are many variations of absolute references:
• $A$1 will always point to column A and row 1
• $A1 will always point to column A, but the row is allowed to change as the formula is
copied
• A$1 will always point to row 1, but the column is allowed to change as the formula is
copied.
• $A$1: $A$10 will always point to the range A 1:A 10
• A$ l :Al creates an expanding range. As you copy the formula down the worksheet, the
range will change to A$1:A2, then A$1:A3, and so on.
Note that a fast way to insert the $ is to use the F4 key while editing the formula. The first press
of F4 changes Al to $A$1. Press F4 again for A$1. Press F4 again for $Al. Press F4 again to
return to A l .
Here are two examples to show most of the variations of using $ in references. In the example
below, a beachside hotel has different rates depending on weekday and month. All rates refer to
the base rate in $B$2. Each rate in the table uses the weekday premium in row 3, thus you need
to refer to C$3. Each rate in the table uses the monthly premium from column A, thus you refer
to W. After copying that single formula to the entire table, the formula in 116 will be
=$B$2*I$3*$Al6 which keeps the logic of "Base Rate in B2 times the weekday premium in row
3 above this cell times the seasonal premium in column A to the left of this cell."

8 C D E F, G H I
1 Race Rats'
2
j 1 Ga}
1 10: �r.=r is+_ ? F110 d.0' '150%S 120 ,
asonal
4 'Prenni li —i
5
j
i s 0e;1Jan
6
1C"0,;'v�Feb
7
_G05S Mar
8
lug ' Apr
9
110;% Nel a y
10 '
30 ; Jun
11 lti0u Jul
12'.
18ib Aug
Sep
14 .
90, , Oct
15
u10% Nov
16
_1C 1 Dec
17
Mon Tue Wed
100
90
90
100
90
90
100
90
90.
110
99
99'
130
117.
117
150
135
135'
180
162
162
110
99.
99
90
81
81
80
72,
72
110
99
99
Thu
121
110
110.
110;
121
143
165
198.
121
99
88
121
Fri Sat
154 165
140 150
140 150
140 150
154 165
182 195
210 225
252 270
154 165
126 135
112 120
154 165
Sun
132
120
1.20
120
132
156
180
216
132
108
96
132
The other common use for a dollar sign is for an expanding range. In the example below, you
want to rank employees. If two people are tied with the same score, the first employee should be
ranked higher and the second employee should be ranked lower. The built-in Excel functions
RANK.EQ assign both Charlie and Gary a rank of 2. The built-in Excel function RANK.AVG
assign both Charlie and Gary a rank of 2.5. Excellers trying to build a dashboard with the top 3
employees need someone to be ranked 2 and someone to be ranked 3. The expanding range in
column E is used to build a formula that says "Rank this person, and then add 1 for every time
that someone above this row had an identical score".
Notice how the B$1:B 1 in E2 expands to point to B$1:B 11 down in E 12.

k, B
C D E
F G H I J
i Score
Rank.EQ Ran k_.Avg,.Rank formula
2 IAndy
93
7 7.
77,44ft:j; cRw':SHS .?%'t'::h�h'ii�('
tii::.•_
3 ;Betty
94
6' b,
6 aF.S :5—.3 12 C0uPI, 71:7
.i::=2, D.
5 'Dale
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Dlvlslon of Water Resources..
State of North Carolina
Department of Environment and Natural Resources
Division of Water Resources
NON -DISCHARGE SIGNATURE DELEGATION AUTHORITY LETTER
FORM: NDSDAL 09-15
July 19 2018
DIVISION OF WATER RESOURCES
NON -DISCHARGE PEPu1inTING UNIT
1.617 MAIL. SERVICE CENTER
RALtIGLL, NORTH-CAROLINA 27699-1.617
To Whom It May Concern:
Subject: Permitting Signature Authority
As an appropriate signing official for City of Statesville (Applicant / Per•mittee) as designated by 1 SA
NCAC 02T .0106,1 hereby delegate authority to sign and certify all permit applications, reports or other
permit related. documents to the following staff for the following permit types (i.e., wastewater irrigation,
residuals management, reclaimed water, etc.), and/or permit numbers:
Position
Person Currently in Position
Permit Type/ Permit Number
Water Resources Assistant
Andy Smith
WQOO14543
Director
Water Resources Assistant
Andy Smith
WQ0006245
Director
Water Resources Assistant
Andy Smith
WQ0004040
Director
If you have any questions, please contact me at the following:
Permittee/Applicant name; Ron Smith
Title: Cit`• of Statesville City Manaaer
Complete trailing address PO Boa: I I I I
City: Statesville State: NC Zip 28687-11.11
Telephone number: [phone] Email: rsmith (,.statesvil.lenc.net
Sincerely,
FORM: NDSDAL 09-15 Page I of 1

RMA RECEIVED/NCDENRlDViR
'"A4Q
APR 10 2015
NCDENR
North Carolina Department of Environment and Natural Re gy�L�CEG ONALOFFICE
Pat McCrory
Governor
Mr. Joe Hudson — Director Water Resources
City of Statesville
P.O. Box 1111
Statesville, NC 28687
Dear Mr. Hudson:
Donald R. van der Vaart
Secretary
April 2, 2015
Subject: Permit No. WQ0006245
City of Statesville Sta-Lime Processing Facility & Distribution
Distribution of Class A Residuals (503)
Iredell County
In accordance with your permit renewal request received January 15, 2015, and subsequent
additional information received January 21, 2015, we are forwarding herewith Permit No. WQ0006245
dated April 2, 2015, to City of Statesville for the continued operation of the subject residuals management
program. Please note that this renewed permit shall become effective on October 1, 2015 (i.e. the day
after the expiration date of the existing permit), which differs from the date of this letter.
This permit shall be effective from October 1, .2015 until September 30, 2020, shall void Permit
No. WQ0006245 issued October 20, 2006, and shall be subject to the conditions and limitations as
specified therein. Please pay particular attention to the monitoring requirements listed in Attachments A
for they may differ from the previous permit issuance. Failure to establish an adequate system for
collecting and maintaining the required operational information shall result in future compliance
problems.
Please note the following permit conditions have been removed since the last permit
issuance dated October 20, 2006:
1. Condition IA: Redundant since covered under Condition I.1 of 2006 permit and Condition
Il.I of this permit.
2. Condition III.2: Superseded by Condition 111.6 of this permit.
3. Condition IV.2: Redundant since covered under Condition III.1 of 2006 permit and
Condition IV.I of this permit.
Please note the following permit conditions are new since the last permit issuance dated
October 20, 2006:
1. Condition II.7: Setbacks of the Sta-Lime treatment and storage facility.
2. Condition II.8: Bulk residuals and other sources of Plant Available Nitrogen (PAN) shall not
be applied -in exceedance of agronomic rates.
3. Condition Il.9: No distribution of residuals with a sodium adsorption ratio (SAR) of 10 or
higher.
4. Condition I112: Operations and Maintenance (O&M) Plan requirement.
Non -Discharge Permitting Unit
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Phone: [phone] Intennet: hip://porialmdennorg/webhvo
An Equal Opportunity t Affirmative Action Employer— Made in part with recycied paper

Mr. Joe Hudson
April 2, 2015
Page 2 of 2
5. Condition III.5: Conditions under which bulk residuals shall not be land applied.
6. Condition III.8: No distribution of bulk residuals to any person or entity known to be
applying residuals contrary to the condition of the information sheet.
7. Condition IV.6: The Permittee shall maintain records tracking all bulk residual distribution
or land application events performed by the Pennittee.
8, Condition V.I: Adequate maintenance and inspection required.
9. Condition VI.7: Expansion of the permitted residuals program not allowed if the Pennittee
exemplifies certain behavior.
Please note that on September 1, 2006, North Carolina Administrative Code Title 15A
Subchapter 02T — Waste not Discharged to Surface Waters was adopted. Accordingly, this permit
incorporates the requirements of these rules that are included in the list of new pen -nit conditions listed
above.
If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee
has the right to request an adjudicatoiv hearing upon written request within 30 days following receipt of
this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the
North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail
Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and
binding.
If you need additional information concerning this permit, please contact Troy Doby at (919)
807-6336 or troy.dobyCa nedenr.gov.
Sincerel ,
Q'r S. Jay Zi an, Director
Division of Water Resources
cc: Iredell County Health Department [bfreeman a co.iredell.nc.us1 (Electronic Copy)
Mooresville Regional Office, Water Quality Regional Operations Section (Electronic Copy)
Beth Buffington — Protection and Enforcement Branch (Electronic Copy)
Digital Penn it Archive (Electronic Copy)
Central riles

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
DISTRIBUTION OF CLASS A RESIDUALS PERMIT (503)
hl accordance with the provisions of Article°21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
City of Statesville
Iredell County -
FOR THE
continued operation of a residuals management program. for City of Statesville and consisting of the
distribution of Class A residuals generated by the approved faci.li:ties listed in Attachment A with no
discharge of wastes to surface waters, pursuant to the application received January 15, 2015, and
subsequent additional information received by the Division of Water Resources, and in conformity with
other supporting data subsequently filed and approved by the Department of Environment and Natural
Resources and considered a part of this permit. The use and disposal of residuals are regulated under Title
40 Code of Federal Regulations Part 503. This permit does not exempt the Permittee from complying
with the federal regulations.
This permit shall be effective from October 1, 2015 until September 30, 2020, shall void Permit No.
WQ0006245 issued October 20, 2006, and shall be subject to the following specified conditions and
limitations:
I. SCHEDULES
No later than six months prior to the expirationn of this permit, the Perinittee shall request renewal of
this pennit on official. Division forms. Upon receipt of the request, the Division will. review the
adequacy of the facilities described therein, and if warranted, will renew the pennit.for such period of
time and under such conditions and :limitations as it may deem appropriate. Please note Rule 15A
NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal
application. [ISANCAC 02T .0103(b)(2), O'-?T .105(d), 02T.01091
if. PERFORMANCE STANDARDS
I. The subject residuals management program shall be effectively maintained and operated at all times
so there is no discharge to surface waters, nor any contravention of groundwater or surface water
standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance
conditions due to improper operation and maintenance, the Permittee shall immediately cease
distribution of residuals, contact the Mooresville regional office supervisor, and take any immediate
corrective actions. [G,S. 143-215.11
WQ0006245 Version 4.0 Shell Version 150101 Page 1 of 10

2. This permit shall not relieve the Permittee of responsibility for damages to groundwater or surface
water resulting from the operation of this residuals management program. [15A NCAC 02B .0200,
02L .0100]
3. Only residuals generated by the facilities listed in Attachment A are approved for lime stabilization
and distribution in accordance with this permit. The Permittee shall apply for and obtain a permit
modification prior to acceptance of residuals from additional facilities. [G.S. 143-215.1]
4. Pollutant concentrations in residuals distributed shall not exceed the following Ceiling
Concentrations or Monthly Average Concentrations (i.e., dry weight basis):
Parameter
Ceiling Concentration
(rnilligrtzrns per t�grarra}
kil
Monthly Average
Concentration
(rrzilligrtzrns�aerh-ilogrtzrrr)
AisenlC
75 ...
41
Cadmium
85
39
Capper
4,300
__.......... _....
1,500
Lead
840
300
Mercury
57
17
Molybdenum
75
n/a —
Nickel
420 �mp
420
Selenium
100
100
Zinc
7,500
2,800
[15A NCAC 02T .1105]
5. Residuals that are distributed shall meet Class A pathogen reduction requirements in 15A NCAC 02T
.1106 (a) and (b). Exceptions to this requirement shall be specified in Attachment A. [15A NCAC
02T .1106]
6. Biological residuals (i.e. residuals generated during the treatment of domestic or animal processing
wastewater, or the biological treatment of industrial wastewater, and as identified in Attachment A)
that are distributed shall meet one of the vector attraction reduction alternatives in 15A NCAC 02T
.1107(a). Exceptions to this requirement shall be specified in. Attachment A. [15A NCAC 02T
.1107]
7. Setbacks for treatment and storage facilities shall be as follows:
Setback Description
Setback
{feel)
Habitable residence or place of public assembly under separate ownership or not
100
to be maintained as part of the project site
Property lines
50
Private or public water. supply
100
Surface waters (streams — intermittent and perennial, perennial waterbodies, and
50
wetlands)
Vlells with exception to monitoring wells
100
[ 1.5A NCAC 02T .11081
S. Bulk residuals and other sources of Plant Available Nitrogen (PAN) shall not be applied in
exceedance of agronomic rates. [15A NCAC 02T .1109(b)(1)(k)]
WQ0006245 Version 4.0 Shell Version 150101 Page 2 of 10

9. The Permittee shall not distribute Class A residuals that have a sodium adsorption ratio (SAR) of .10
or higher without prior written Division approval. The Pennittee may seek approval by
demonstrating that the entity accepting the residuals is: aware of the effects of a high SAR content;
has agreed on proper residual application rates; and has agreed to operational considerations to ensure
that the high SAR content will not adversely impact the receiving sites. Recommendations regarding
sodium application rate, soil amendments (e.g., gypsum, etc.) or a mechanism for maintaining site
integrity and conditions conducive to crop growth, can be obtained from the local Cooperative
Extension Office, the Department of Agriculture and Consumer Services, the Natural Resource
Conservation Service, a North Carolina Licensed Soil Scientist., or an agronomist. [15A NCAC 02T
.0108(b)(1)]
Ili. OPERATION AND MAINTENANCE REQUIREMENTS
The residuals management program shall be properly maintained and operated at all times. The
program shall be effectively maintained and operated as a non -discharge system to prevent any
contravention of surface water or groundwater standards. [15A NCAC. 02T .1110]
2. The Pennittee shall maintain an approved Operation and Maintenance Plan (O&M Plan)
Modifications to the O&M Plan shall be approved by the Division prior to utilization of the new plan.
The O&M Plan, at the minimum, shall include:
a. Operational functions;
b. Maintenance schedules;
Q. Safety measures;
d. . Spill response plan;
c. Inspection plan including the following information:
i. Names and/or titles of personnel responsible for conducting the inspections;
ii. Frequency and location of inspections, including those to be conducted by the ORC, and
procedures to assure that the selected location(s) and inspection frequency are representative
of the .residuals management program;
iii. Detailed description of inspection procedures including record keeping and actions to be
taken by the inspector in the event that noncompliance isobserved pursuant to the
noncompliance notification requirements under the monitoring and reporting section of the
permit;
f. Sampling and monitoring plan including the following information:
i. Names and/or titles of personnel responsible for conducting the sampling and monitoring;
ii. Detailed description of monitoring procedures including parameters to be monitored;
iii. Sampling frequency and procedures to assure that representative samples are being collected.
Fluctuation in temperature, flow, and other operating conditions can affect the quality of the
residuals gathered during a particular sampling event. The sampling plan shall account for
any foreseen fluctuations in residuals quality and indicate the most limiting times for
residuals to meet pathogen and vector attraction reduction requirements (e.g. facilities that
land apply multiple times per year but have all annual sampling frequency, may need to
sample during winter months when pathogen reduction is most likely to be negatively
affected by cold temperatures).
[15A NCAC 02T .1100]
WQ0006245 Version 4.0 Shell Version 150101 Page 3 of 10

Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC)
classification of the facility, the Permittee shall designate and employ a certified operator in
responsible charge (ORC) and one or more certified operators as back-up ORCs in accordance with
15A NCAC 08G .0201. The ORC or their back-up shall visit the facilities in accordance with 15A
NCAC 08G. 0204, or as specified in the most recently approved O&M plan (i.e., see Condition 1II.
2.), and shall comply with all other conditions of 15A NCAC 08G. 0204. For more information
regarding classification and designation requirements, please contact the Division of Water
Resources' Protection and Enforcement Branch at [phone]. [15A NCAC 02T .0117]
4. Adequate measures shall be taken to prevent wind erosion and surface runoff from conveying
residuals from the facility onto adjacent properties or into surface waters. [G.S. 143-215.1]
5. Bulk residuals shall not be land applied under the following conditions:
a. If the application causes prolonged nuisance conditions;
b. If the land fails to assimilate the bulk residuals or the application causes the contravention of
surface water or groundwater standards;
c. If the land is flooded, frozen or snow-covered, or is otherwise in a condition such that runoff of
the residuals would occur;
d. Within the 1.00-year flood elevation, unless the bulk residuals are injected or incorporated within
a 24-hour period following a residuals land application event;
e. During a measurable precipitation event (i.e., greater than 0.01 inch per hour), or within 24 hours
following a rainfall event of 0.5 inches or greater in a 24-hour period;
f.. If the slope is greater than 10% for surface applied liquid residuals, or if the slope is greater than
18% for injected or incorporated bulk liquid residuals;
g. If the land does not have an established vegetative cover unless the residuals are incorporated or
injected within a 24-hour period following a residuals land application event. Any field that is in
a USDA no -till program shall be exempted from meeting this vegetative cover requirement;
h. If the vertical separation between the seasonal high water table and the depth of residuals
application is less than one foot;
i. If the vertical separation of bedrock and the depth of residuals application is less than one foot;
j. Application exceeds agronomic rates.
[15A NCAC 02T .1.109]
6. All residuals sholl be adequately stored to prevent untreated leachate runoff prior to distribution. The
finished product may be placed on a concrete pad, placed under shelter or physically covered until it
is distributed to the buyer. The Permittee may use the out -of -service drying beds at the Fourth Creek.
WWTP to store the Class A residuals, as long as all leachate is routed to the WWTP. If an alternate
storage site is used, approval must be obtained from the Division. [15A NCAC 02T .0108(b)(1)]
7. An information sheet shall be provided to the person who receives Class A_residuals. At a minimum,
the label or information sheet shall contain the following:
a. The name and address of the person who prepared the residuals;
b. The generator of the Class A bulk residuals shall provide information on the proper use of the
residuals, including information on the nutrient quantities within the residuals and recommended
application rates;
c. A statement that residual land application is prohibited under the conditions contained in
Condition 111.5;
WQ0006245 Version 4.0 Shell Version 1501.01 Page 4 of 10

d. A statement identifying that this material shall be prevented from entering any public or private
water supply source (including wells) and any surface water (e.g., stream, lake, river, wetland,
etc.).
[15A NCAC 02T 1109(a)]
8. The Permittee shall not distribute bulk residuals to any person or entity known to be applying
residuals contrary to the conditions contained on the information sheet. [15A NCAC 02T .1103(a)]
9. Diversion or bypassing of untreated residuals or leachate from the residual lime stabilization facility
shall be prohibited. All leachate shall be reused as a wetting agent for the processing of residuals or
disposed of through a Division -approved method. [15A NCAC 02T .0108(b)(1)]
IV. MONITORING AND REPORTING REQUIREMENTS
1. Any Division -required monitoring (including groundwater, plant tissue, soil and surface water
analyses) necessary to ensure groundwater and surface water protection shall be established, and an
acceptable sample reporting schedule shall be followed. [15A NCAC 02T .0108(c)]
2. ResiduaIs shall be analyzed to demonstrate they are non -hazardous under the Resource Conservation
and Recovery Act (RCRA). The analyses [corrosivity, ignitability, reactivity, and toxicity
characteristic leaching procedure (TCLP)] shall be performed at the frequency specified in
Attachment A, and the Pennittee shall maintain these results for a minimum of five years. Any
exceptions from the requirements in this condition shall be specified in Attachment A.
The TCLP analysis shall include the following parameters (the regulatory level in milligrams per liter
is in parentheses):
Arsenic (5.0)
1,4-Dichlorobenzene (7.5)
Nitrobenzene (2,0)
Barium (100,0)
1,2-Dichloroethane (0.5)
Pentachlorophenol (100,0)
Benzene (0.5)
1,1-Dichloroethylene (0.7)
Pyridine (5.0)
Cadmium (1.0)
2,4-Duiitrotoluene (0.13)
Selenium (1.0)
Carbon tetrachloride (0.5)
r
Endrin (0.02)
Silver (5.0)
Chlordane (0.03)
Hexachlorobenzene (0.13)
1 Tetrachloroethylene (0.7)
Chlorobenzene (100.0)
Heptachlor (and its hydroxide)
(0,008)
ToxaphIene (0.5)
Chloroform (6.0)
Hexachloro-1,3-butadiene (0.5)
Trichloroethylene (0.5)
Chromium (5.0)
Hexaehloroethane (3.0)
2,4,5-Trichlorophenol (400.0)
m-Cresol (200.0)
Lead (5.0)
2,4,6-Trichlorophenol (2.0)
o-Cresol (200.0)
Lindane (0.4)
2,4,5-TP (Silvex) (1.0)
p-Cresol (200.0)
Mercury (0.2)
Vinyl chloride (0.2)
Cresol (200.0)
Methoxychlor (10.0)
2,4-D (10.0)
Methyl ethyl ketone (200.0)
[15A NCAC 13A .0102(b), 02T .1.101, 02T ..l 105]
WQ0006245 Version 4.0 Shell Version 150101 Page 5 of 10

3. An analysis shall be conducted on the Class A residuals at the frequency specified in Attachment A,
and the Permittee shall maintain the results for a minimum of five years. The analysis shall include
the following parameters:
Aluminum
Mercury
Potassium
Ammonia-'Niitrogen
Molybdenum
Selenium
Arsenic
Nickel
Sodium
Cadmium
Nitrate -Nitrite Nitrogen
Sodium Adsorption Ratio
(SAR)
Calcium
Percent Total Solids
TKN
Copper
pH
Zinc
Lead
Phosphorus
Magnesium
Plant Available Nitrogen
(by calculation)
[15A NCAC 02T. I 101]
4. Residuals shall be monitored for compliance with pathogen and vector attraction reduction
requirements at the frequency specified in Attachment A, and at the timc indicated in the sampling
and monitoring sections of the approved O&M plan. The required data shall be specific to the
stabilization process utilized, and sufficient to demonstrate compliance with. the Class A pathogen
reduction requirements in .15A NCAC 02T .1106 (a) and (b), and one vector attraction .reduction
requirement in 15A NCAC 02T .1107 (a) shall be met. Any exceptions from the requirements in this
condition shall be specified in Attachment A. [15A NCAC 02T .1106, 02T .1107, 02T .1111(c)]
5. Laboratory parameter analyses shall be performed on the residuals as they are distributed, and shall
be in accordance with the monitoring requirements in 15A NCAC 02B .0505. [1.5A NCAC 02B
.0505]
The Permittee shall maintain records tracking all bulk residual distribution performed by the
Pennittee. At a minimum, these records shall include the following:
a. Source of residuals;
b. Date of distribution;
c. Name and address of recipient of residuals;
d. Volume of residuals distributed to each recipient;
e. Intended use of residuals.
[15A NCAC 02T .0I09(a)]
Three copies of an annual report shall be submitted on or before March I". The annual report shall
meet the requirements described in the Instructions for Residuals Application Annual Reporting
Forms. Instructions for reporting and annual report forms are available at
http://portal.nr,denr.org/web/wq/aps/lau/reporting, or can be obtained by contacting the Land
Application Unit directly. The annual report shall be submitted to the following address:
Division of Water Resources
Information Processing Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
[15A NCAC 02T .1111(a)]
WQ0006245 Version 4.0 Shell Version 15010I Page 6 of 10

8. Noncompliance Notification
The Permittee shall report by telephone to the Mooresville Regional Office, telephone number (704)
663-1699, as soon as possible, but in no case more than 24 hours or on the .next working day
following the occurrence or first knowledge of the occurrence of any of the following:
a. Distribution of residuals abnonnal in quantity or characteristic.
b. Any failure of the distribution program resulting in a release of material to surface waters.
c. Any time self -monitoring indicates the facility has gone out of compliance with its permit
limitations.
Any process unit failure, due to known or unknown reasons, rendering the facility incapable of
adequate residual treatment.
e. Any spill or discharge from a vehicle or piping system during residuals transportation.
Any emergency requiring immediate reporting (e.g., discharges to surface waters, imminent failure of
a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency
Response personnel at telephone number [phone], [phone], or [phone]..Persons
reporting such occurrences by telephone shall also file a written report in letter form within five days
following first knowledge of the occurrence. This. report shall outline the actions taken or proposed to
betaken to ensure that the problem does not recur. [15A NCAC 02T .0105(l), 02T .0108(b)(1)]
V. INSPECTIONS
1. The Permittee shall provide adequate inspection and maintenance to ensure proper operation of the
subject facilities and shall be in accordance with the approved O&M Plan. [15A NCAC 02T
.0108(b)]
2. The Permittee or his designee shall inspect the residuals storage, transport and application facilities to
prevent malfunctions, facility deterioration and operator errors resulting in discharges, which may
cause the release of wastes to the environment, a threat to human health or a public nuisance. The
Permittee shall maintain an inspection log that includes, at a minimum, the date and time of
inspection, observations made, and any maintenance, repairs, or corrective actions taken. The
Permittee shall. maintain this inspection log for a period of five years from the date of inspection, and
this log shall be made available to the Division upon request. [15A NCAC 02T .0108(b)]
3. Any duly authorized Division representative may, upon presentation of credentials, enter and inspect
any property, premises or place on or related to the land application sites or facilities permitted herein
at any reasonable time for the purpose of determining compliance with this permit; may inspect or
copy any records required to be maintained under the tends and conditions of this permit; and may
collect groundwater, surface water or leachate samples. [G.S. 143-215.3(a)(2)]
VI. GENERAL CONDITIONS
1. Failure to comply with the conditions and limitations contained herein may subject the Permittee to
an enforcement action by the Division in accordance with North Carolina General Statutes 143-
215.6A to 143-215.6C. [G.S. 143-215.6A to 143-2.15.6C] ,
2. This permit shall become voidable if the residuals land application events are not carried out in
accordance with the conditions of this permit. [15A NCAC 02T .0110]
WQ0006245 Version 4.0 Shell Version 150101 Page 7 of 10

3. This permit is effective only with respect to the nature and volume of residuals described in the
permit application and other supporting documentation. [G.S. 143-215.1]
4. The issuance of this permit does not exempt the Pennittee from complying with any and all statutes,
riles, regulations, or ordinances, which may be imposed by other jurisdictional government agencies
(e.g., local, state, and federal). Of particular concern to the Division are applicable river buffer rules
in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4
and under the Division's General Permit NCGO 10000; any requirements pertaining to wetlands under
15A NCAC 02B .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of
Chapter 143 of the General Statutes. [15A NCAC 02T .0105(c)(6)]
In the event the residuals program changes ownership or the Permittee changes their name, a formal
permit modification request shall be submitted to the Division. This request shall be made on official
Division forms, and shall .include appropriate documentation from the parties involved and other
supporting documentation as necessary. The Permittee of record shall remain fully responsible for
maintaining and operating the residuals program permitted herein until a permit is issued to the new
owner. [ 15A NCAC 02T .0104]
6. This permit is subject to revocation or unilateral modification upon 60-day notice from the Division
Director, in whole or part for the requirements listed in 15A NCAC 02T .01.10. [1.5A NCAC 02T
.0110]
7. Unless the Division Director grants a variance, expansion of the permitted residuals program
contained herein shall not be granted if the Permittee exemplifies any of the criteria in 15.A NCAC
02T .0120(b). [15A NCAC 02T .0120]
8. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failure to
pay the annual fee accordingly shall because for the Division to revoke this permit. [15A NCAC 02T
.0105(e)(3)]
Permit issued this the 2"d day of April 2015
NORTH CARO.LINA ENVIR.ONIVIENTAL MANAGEMENT COMMISSION
S. J Zimme rn Director
Division of Wter Resources
By Authority of the Environmental Management Commission
Permit Number WQ0006245
WQ0006245 Version 4.0 Shell Version 150101 Page 8 of 10

ATTACHMENT A - Approved Residual Sources
City of Statesville
Residuals Source -Generating Facility
Certification Date: April 2, 2015
Permit Number: WQ0006245 Version: 4.0
Permit
Biological
MaximumOwner
Monitoring Frequency for Non-
Monitoring Frequency for Metals
Facility
County
Number .
Residuals
Dry Tags
hazardous Determination "
and Nutrients
per Year'
City of Statesville
City of Statesville WTP
Iredell
01-49-010
No
N/A
N/A
N/A
City of Statesville
Third Creek WWTP
Iredell
NCO020591
Yes
N/A
NIA
NIA
City of Statesville.
Fourth Creek WWTP
Iredell
NCO031836
Yes
N/A
N/A
N/A
Total
Class A Residuals Product Generated for Distribution
Monitoring
Monitoring
Monitoring
Permit
$iological
Maximum
Frequency for
Frequency for
Frequency for
Approved
Owner
Facility name
County
Number,
Residuals
Dry Tons
Non -hazardous
.Metals and
Pathogen &
Mineralization
Per Year
Determination Z
Nutrients a
Vector Attraction
Rate
Reductions
City of Statesville
Sta-Lime Processing &
Iredell
WQ0006245
Yes
7,OU(I
Once per permit
Sec Table Below
Sec Table Below
0.3
Distribution
c ele
I. Maximum Dry Tons_ per Year for residuals source is the amount of residuals approved for composting. Maximum Dry Tons per Year for Class A residuals is the amount of residuals product
approved for distribution from the permitted facility.
2. :catalyses to demonstrate that residuals are non -hazardous (i.e., TCLP, ignitability, reactivity, and corrosivity) as.stipulated under pennit Condition IV.2.
3. Testing of metals and nutrients as stipulated under permit Condition IV.3.
4. Analyses of pathogen and vector attraction reductions ois stipulated under permit Condition 1VA.
5. Monitoring frequencies are based on the actual (lry tons applied per year using the table below, unless specified above..
Dry Tons Applied
(short tons per Year)
Monitoring Frequency
(Established in 40 CFR 503 and 15A NCAC 02T .1111)
=319
I/Year����-�
_> 319 - <1,650
_
11 Quarter 4 times per ear)
—`- 1,650 - <16;500
1/60 Days (6 times per fir)
=%r16,500
1 /month (12 times peryear)
WQ0006245 Version 4.0 Attachment A Page 1 of 1

Q¢ pi� gS.

AMI, . -
14COENR
North Carolina Department of Environment and Natum1 Resources
Pat McCrory Donald R. van der Vaart-
Governor Secretary'
Apri12; 2015
VIr., Joe Hudson --.Director Water'Resources
City of Statesville
P., O. Box:21,.1'l
Statesville; NC 28687
Subleet PennitNo. WQ00062445
City of Statesville`Sta-Lime'l �rocesging f acility & Distrtbuf on'
Dstnbutgn of Class A:Residuals �503)
Iredell .County
aear'Rr, Rudson;
In accordance with your permit renewal request received January15- M15,, and subsequent
additional, information received January 21, 2015 'we ,are, forwarding herewith..Permit ,No. WQ000.62;45
dated Apri,12; 201 S, to, City of:Statesville,"for the continued, opetatiot of ahe subject residuals management
program. Please. note.lhat°this renewed permit shall become effective on October l,. 2915 (r e the "day'
after the -expiration date of the exist ng.permit), which differs• from the,date .of this,letter.;
This pe'hr it.shal ' be,effective fron Qctober 1, 201`5 until: September 30;"`202Q; shall void Permit
No. WQ00.06245 issued. October 2Q,; 2006;: and: shall be subject .to ,the ;conditions; and airiifations as
spec>fied`iherein: ,Please paypart>ciilar attention, o the monrtoririg requirements listed- Attachments A
for they x�xaX differ from the, previous "permit. issuance: Failure; ta" establish ,'an adequate ;system fcr
.collecting" and maffitainzng; .the" required operational information shall td8ult An future compliance
"problems.
Please; :.note: the following ,permit; conditions lave .beem removed 'since the: last permit
ssuanc"e ;dated; OctbMr 20, 2006:>
I, '.Condition IA, Redundant; since covered `undi~r,' Condition, I: i' 'of 20.' 6 permit and 'fond tiori
IT 1; of tln�`pciuiit- `
2. "Condit>_difiII 2 , :S Uperseded. by Condition 1I1.5 of Phis permit:;
3 Conditrozr IV 2 Redundant since covered `under, Condition III;`l Of 2006' permit and
Conditivri'IV 1 oftlns permit;
Please uofe the foCloS ing permit ,conditions are: zeew` s nceal e, last::°permit 'issuance ::dated'.
Qctober
l Condition II 7, $etbaeks of the Sfa Lame: txeat ent and storage £acilitij%,
2 Con4,ttxon:zT:8,; ,Bu.Ik residuals.and athor'sour`ces:o£Flant Available;NiirogeA (PAN}�hall not
be applied ri.exceedance of agronomic rates;
3 Coriclztion II.9 , No distribution :of residuals with a sodiiitri:;adsorpton" ratio (SAR): of 1'0 or
lier, _
4. Condition IIT 2 OperatWs--and Miaffttdfignco{O&M) Plan requirement:,
NoriAwfiage Permitting°Unit:
1617 Mail -servicecenter, Raleigh, North Carolina 276991611
Phoqe 919 807-646411n#emets;hftnJlporlal ncdenrorgfweb/ia,
An Egiral Oppdrtunr#y iP,ffrmativeAaUon'_EmplOyer=Made in pal# N recycled paw

qotijgqjqptqQ;)1ojug tio qajqia — u uWtcjR,,-,q4pff (Opo, P�Tuo-qo;� puL 11, oig
TOPSR'$UQTp A
'
.... ............
9-ot9-Lo&
v 4qQCAj uaid 4!tiIu-bd.sim
,i j- as' vQqRU464ui IvOwpu pa =--j
.q
pwepug.q.q'jj,�-qs flumod tpiftu odt - mop-itfo''n's sso uf I 'j-j.Lq'7- -a - s spuu t0MVIOTM -,'JOlUO Q0fJU I 669Z d -0
ITUN VTL9 19 --S9UTIIeOH-. OA'RV-1WIu;RUP-V, JO '0013O- OT Pam pue 'Somluls,- Ivig QD,vu!Ipno ttgo x
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:qx ,�yjA"jq d' 0 Wpj b 'jjuLipd sn
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'16 !q!'dobi.:�mmdjjoj s'Wo Oz - 1, 1 - `4 - � - drt OTAu Xj -e '�Pij Lre: isabbb! 2' vr qlt'm isanbol miIII/A ITO eq; ol o1pn. 61 it[ -Ij aqj n
-,Q3,p!uuoj oqyalq Pau JU00" suot 1 11
F .;�!.w -.10 sipmwinbw IspedKwa,
�aAoqe
'polsil suoilTpuoo. qlwod . mou jo ISTI, otp, w papnjour we, imp solyu.-gsoT, jo isluoTminiboi ai jociloo.iti
iiuuad Qlsp-Ak, .— LZO-jpj4uqpqnS,
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q- -- ''d V -W,
I DIP'L 40. ai,4w0"UItuP-v, IA41.0.1p-0. qpoN :"gQQT. ng blo 1�0
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tum
d"aril �j,pomollivi11 , ' ulpir)() d s1mipis"m pal iuizac alil Jp-UOjSU:8ci X u
C!;)
-po.TinbQj uoqoQd§u!.Puu o3mugluTUu.-011enba'
�P-V TAuOIlTuOD.
idi
06ftft4oi, - OnpIs i jInq 110 uq Pil spjo;aoX upill! W, 1pqs aoill, - ad, Q'TL
j �T000qlqj, "S j!p �jjyqo sl.pnp!5 11Idd-o
=aq of otf
triwb- f, :t(6§jod,AT!t.;d!- I:p �6.1
.1 IWO Jo s t*f �f jo 6'' AOi Ip4cij -0.
-paiiIST
Me pwuo-q jou. jpaTis: sjLnpjs;)j,--qpiq..Ij3M Ak JQP tM SUOII!pUqo :.,glu UoIRTPUOQ, `5
zjoz-,area.
91,0z' Z,,I!jdV
uospnH,30f "K

NORTH CAROLINA-,
. .. M,
jEN, MA
. 'G N� M EWN �T, COMMISSION
DEPARTMENT O1.F ENIRON­ME.N.T AW­NATURAL RESOURCES:
RALEIGH
'DISTRIBUTION OF C.LAgSIA AESIDIUAL. 9 PERMIT (563),
In accordance with the provi'sions.of-Arti.qle.2.1. of Chapter ..143, General' Statutes o I f North Carolina. ,4s,
dnimided,und other applimbl;e.Laws, Rules, .and ;Regulations
PERMISSION 18 HEREtY GRANTED TO
City of Statesville
Tredell County
F01Z T141-S
continued, O'Pe Onof aresiduals management program for, Cityof Statesvilleand, consisting
isting of
distribution of Class" A residuals generated
by.,-'th,,e;;appmv,ed,,faci.116'es listed iii Aigplunont A with n,
the application "received January 15, 2015, and
wastes to s ace waters, pufsuaiit:10
6, dischAk 6f
subsequent additional: infoftation received,by lhe,Division. ofVafer Resources,. and inconformif with
other 1supporting data subsequently -filed and 4p _provqd,,bv­ the Deparhnent Of Eftvir6ftihdht and-Nattifal
Resources„and considered apart bftlu'.permit I he use 'and di" I..of-rdsiduaal s amregulated under Title-
sposa
40. :Cbde.-.of -Federal .Regulations .Part 503, This permit -does, not exempt the .-Permitfee, from , .complying;
iyi4g;
with, the; federal rogul4tiohq_
This.­,pennit, shall 'be: effeetive fiom:0,dtober l 2015unfiL Sqpfember.3-0; 2020j,shill, void Perniii, No
followin-'. 'B'd d
W900P6245 -issued October M 2006,. and shall be subject; to �thp _g 'specified conditions ions anlnitatoris
Ii, 901AI)Mgg
I. No later, than six. months prior �io.the expiration of t permit; the Pqpni ppp ha re#qwai of
Kqq t�l
this. p'i�'rM'jtohof___ ubs't,..thel']Division Will review the
U-- receipt - 'i�t of the; request, pon.repe
ad&4uaoY,.6f the facilities "described therein, and, if 'warranfed,, will -renew the pennk'f6r, such period of
.
ime and under such conditions._andj'finftat�pn� ,as t-,May Aecnappp6p'n Please RWe.15A
wiffiAh MCAG 27— .'041 5(d)`; requires 'an updated rsite mapmapto be, submiffed the ,permit renewal
application, 1-5A:NC-AC�'02T;�0.1080'),(-�- V­
p 950) `C Voi
H. 'PERFORMANCE STANDARDS
1;, The.,-, `--t-, residuals ` - management program shall. , be effe_c_ ti.vddiy'
t,g, intg"inea-and 0 rdt6d,at all: tines
so, there, is no -nor, any. con
travention of groundwater', or surface water
standards. In, the event ""the' ..fapilittes fail to -Pemtm: satislfapwrAy inal
coto, fifipfdipef 6pd on- andniton . a . i . i . ce, the 'Pefihiftee',shall immediaf6ly :cease
ller take . a d" t &iribution of residuals, �oniaci,Ihe��Mqqpq§vi
IRTIMPIP44 le
blbltdctivb'abtibfts. [G.S., 143-215.11
"OQ 5 V&r§ibA-4;0- "gh611-Versidff 15-0101 1 of
Pagel'

`2., "This permit. shall not relieve: the 'Permittee :of responsiWliiy for damages to. groundwater or Surface,
w operation of residuals o r-am, ;[15A 02b .6,266,
...,ater resulting the. o pr g fAC NQ
02L .61.00]
I Only residuals generated by the
�11 .-­ fac.ilities.1istedin Attachment A are rlime stabilization,
and: distribution -ihadrda"th this. permit, The Pernittde 04-appl�,for�andbblainA permit'
.modificaf,ion:priorfo.acceptatice-.(jfresiduals,:fr.om,additional 'facilities: [6,8. 14521511]
4. VOI,14tknt b chrati0fts- '4r residuals distributed shall "not dk&dd the, following Ceiling
,Concentrations orMonthly Average Concentrations (izq dryweight basis):.
Ceiling ConcentrationParatne�er.
(Milligraimp-ek Ztdograin)
Monthly Average.
(rndligrams pei dlogi,-an;)
rse i ii C-
75
''.Cadmium
85
39
Copper'
4;300
f 00,
Lead
840
300
Mercury,
57
'Ni'dkel
420.
420
'S'elenium.
zilfid,
7,500
2800,
[15ANCAG.02T :1105]
ge*idudts t! sh9l inedt'008, A pathogen reduction re,_q' irdinerits in 15A,'.,NCAC 02T' 11,06, (6) and (b);, -Exceptions to this requirement shall - be specified in Attachment -A: R,5A NC -AC'
6,6. Biological residuals (i.,e;,residuals generatedduring the treatment of domesticor animal processing,
wastewater; or the' biolog'ical:treatment; ,,of,industrial wARtp)m4t Att in a6
that Are distrib064,1§hAll meet O.Le.-O the wdof, 0 ractiOnzednction 41fdruativeS, in:15A NCAC,,02T-
.1 107(a). Exceptions to this -requirement shall be- specifiedIn Attachment A- [15A NCA:G 02T
7' Setbacks,.f6rtreatment and .storage facilities shall ,:be'as,,°follows.-
SeitbackDescripti6n.
Setback
,Hgbitgblo,kosidence or pl, ace_ � ,fpvWiic,a$$en*ly, ut der:separate ownership_ or not
100
°to,be-maintained ,as-pattof---the projectsite
50
Trivate.,,or,public water supply
100
Surface haters (streams> intermittettt and p
wetlands),50"
Wells with exception .,tpmqpltoh —,Wells100
[.t.,5A,.NC,AC'02T.J,108],
residuals -and ther. ls�qope ' I.Available_#kO9Px N
no ::in,
excedd8nceofiagr.onoxiii,c.rates. [.15ANCAC-"--02T,,.,1.1,,0,9,(,b)(1)(k,
WQ0006245 Version 4A v -i 'Page 2-of
a 10
­ P4 � POkml�ol

MI.
% The - Permrttee shall not distnhute Class A residuals that have a s6diiiin-adgorption--,ratio .(-SAR-),of 1,0.'
or higher', without prior. written Division apprpval. 'The, Petmittee. way seek .approval by
demonstrating that the, entity;accepting the residuals s is, �Wafd'of the effedt§ of , a 'high;SAR conteni;
j_
h;as:,AgrPPd,On -proper r.egiduEil'applica,tion,,rat,esp,1 and has --agreed to operational considerations to
that the high S'kR content will notadverselvim-oact the, receiving sites. Repointne"A'daiti'On's'.- rh di,' ega.r. ing
sodium app)I(Oioii rate;, goil. amendments -(e;g, gy-p-sum, etc:) or A inechanism for site.
maintain" g in e.
integrity- and, conditions -conducive to crop .growthcan ,'be° obtained from the, local Cooperative
­
F-3qqnsiort Ofhce� the Department of Agriculture .and C .. .... Sekvites, the N _aiutal Resource
Coh9ervaticiii Service, a.Nolth,CarolinaLiccftsed, Soil Scienfist:.or an,:agronomist. [15A:XGAC.02T
.0108(b)(1)]
OPERATION AND MAINTENANCE`REQUIREMENTS
,f. The residuals management, pr
ogram shall
ball'be; property,, maintained and operated at, all tirnes. The
pro.gr 'am shall be; effectively mainfained -and .operated as anon-dischargp system to prevent :any
contravention .of surface -water or groundwater -standards; [15ANCA-1-02tII'ljQ]
21, The Permitted; - "shall - m-aintam an, approved Operation and Maintenance Plan (O&M� Plan)
Modifications to the ,'O&M Plan. ,shall beapproved by,the Division pjJforto-utflfzation.,oftie ,new plan.
it M The O&M Plan, at shall includei,
a. :Operational: fundtions.;�
b,. Maintenance schedules;
C. Safety measures;
& Spill response plan;:
e: -Inspection plan including the follow fiiqAfif6rnation
.,
1. Names and/or titles:6f versonneLresponsible for:conducti'Afinspections;
JL Frequency 'a,114,1604tioft of inspections;. including .those to' .be conducted by ththe:ORC, and
_
prOcedare's'to assure :that "the selected -Iocation(s),and inspection frequency, -are_ -:representative
o , fthe residuals ma - nagemehtpr9gram;
in —Detailed description of inspection procedures including, record keeping and actions to be
,taken by the inspector in the event that noncompliance' is observed. pursuant. •-to, the
noncompliance notification te uirements u.reporting secflon''bf :the
_q _�i4dr the monitoring_
San
P f9 'bl'-i-k—conductingthe,s'aiiiplihgarid'riionitonng;!v
-
monitoring includigg-parameterslobe monftored-.
.-Sampling keqqqnqy_aqId.procqdq,5� _ssthat ,,K-qpre� �qmp"fib, :are
be. ingc61l6ct6d,
Fluctuation intemperature,_—A th rati fl ow,,.an , o er.ope ni conditiOts.�canaffect the qualityofthe
residuals gathered -duriri-g::'a.-particular ,:szkmpling�:went: Thesampling plaAshall, account 'for.
f 19040 ichs.Ap, residuals idlitY q ate theinoftlm-m any iting tunes for
j.' indicate C
residuals .,tQ meet, pathogen and vector :attraction reduction reqnirpmenfs (6,g;­661i that.
land - apply,. m- pldtt . times. year but have an annual sampling .&446fidy, may need. to"
,q ti-esper
sargple
d4fi.igwinter 1hohths Wh6ft pathogen ,reduction 'is. most:ike y :to
negatively
-affected by=ldiemperatures).
W,0906624_5V
Sho)l, VotsjO4 1-501GI ?'aga:3 of-10,

`3. Upon: the Watee PolluYton Control System Operators Geit ficatio Coiriinission s (WPCSOCC}`
glass fikation of the facility, the Perm ttee s aII .designate and employ, -a certified, operator
respansible,chafge<(ORG} and one or mare certified operators as back up QRCs in accorcfinee'Wl
15A ;NCAG08:G �020.1 Tfie ORC or ,their: liacic-up -shall -sit the facilities.:in. accordance, with 1.SA
NCAC 6901.0 204; or as specMied.m thecmost recently.;approved O8 N1 _plan<(�,e.see Condition `[II .
2 }, sand shall do I- wi# A other coh"Qz s of 13 NOAC UG : 0204.. Fdf,in re 'information:
regarding; classification and designation repiremenfs, .please cgntact the Division of Water
Resoureei'iotecttan aua Enforcement Bxanclzat (9I;9}:707 9105: [1;SANCAG02T", 0117]
4.Adequate measures, shall be taken 4 ;preuent wina ,erosion and: surface, runoff from; :conveying
residuals from the°,facility onto adj''acent;pzopeges of into surface waters
5. .13ulk.residuals,shall,not.be>land;.applied:under:the?folt6wing conditions:
a., Tf the ;application causes prolonged nuisance. coiidit oris;:
b:> If the: land. fails to; assiirulat'e; the bulk residuals or. the. application ,causes ;the :contravention :of
surface water or; groundwater; standards,,
c.. If the, land U.flgaded , frozen or show covered, or "is oth"erwise iri a, condition 'such that; rundff`:of
ihe.residuals, would, occur;
d Withzn the 100',year flood elevation, unless the bulk residuals are rn}ected or incorporated within;
a;24=hour period'ftillowing�aresiduals lancl.applica#ion event;,
e During a'mea5ltrable'precipitation event (i.e:; greai'er than,0 Ol inch per hour}, or witluri 24 hours
following a_ra rifall event of'0.5'mclies or greater n a 24 hour period;
If the slope is greater than 1'01 for surface applied' liquid residuals, or if fhe slope is ;greater thaa
18°�° forn�ected or incorporated bulk liquic;;residuals;
If-the,-l'and does%.not--.have. art, established cover<unless the residuals ue.incorporated or'
nlected;rxrithin'a 24 hqur period following ;a residuals land. applicatio14Nn event Any, field that is,ii
a iTSDA.natill program shall:be exeznptecl from meetingIM vegetative cover �requuement;
h. fill ue ic, set atiioxa�►be een 11ie s asona hi h tva 1 act rj,� �i ,at nor
ra:
[15A:-NCAG 02T'.11Q9]
6; All residuals s1u�11 he adequately stored fo pre�rent untreated leach�tei tttlof`Pnor YQ.,d15tr�btttton Tate:.
finished product inay be placed on a cdncrete pad, placed .under shelfer or physically covered until if'
is distributed to the`buyerr ThePerm ttee may,use. the out of service xlrying=beds at>the Fourth Creek:
WWTI'to store tke G1ass;A residuals, as long as all leachate is routed to the WVWTP„ If:ari.alteh*(
storage site4si used a44pprovM must,be,6b&iiied,.from'tl eDivision, '[;ISANC C.02T' 0108;(li (1}]`
7;. An z iformat oa sktget shal0tb prQAd. tQ the pexson who zecexves Class A esrduals.:, At ,iiluizmuixi .:
the`label or rif6rrnati6n,:9hee%shall. contain,tlie following,:
aµ pe
The natYie aridudciress';o the rsorx, who prepared xhe residuals,.'
U: The generator ;oi the` Class A bulk i esidtaals shall,provzde mfortnattan' on the 'prope''usd of.°Y1e
residuals, mcludtng inormat4n on the nutzent quantities. within the residuals and recommended
'apphcat�on rates;:;
c A. statement that residual eland;.applicaton is'prohiliiCeti' under 'the, conditions .cantaiiied' :ire
Condition 1dI 5 _ _
V Q0000 1 Version 4 U Shell r ti 1 ,0164, =Page 4 of 1.0

IV.
d.. A, statement inateilial. shall h(e,'preventedfrom -entering any, public or,private:
-water--supply source- (including- wells) -and.-any surface water (e:g, stream, lake, liver. w6flafid,
etc.).
.[15ANCAG-02T I 109(a)]
8. The Pernfittdie shall "not, &-t"VA bulk �fdsidua' 9 to any' person bif.'e-nifity known I& be applying.
:distribute u,___
"re§idiiadscbiitrar-y',to,"the,-Conditi6nsc.ont6iiiedon:thesinfon'nation:sheet. f15A,,NIqACO2T.110-3_
9, Diver b- -f dti�,-gidtiAlgot,.Ibdehatb,ft6ftithe,fd�id llim�stabilfzafidn.'facilit'
s�qnyp4p:sin 0 untreate
shall;be prohibited. All 4ea6hate shall. be..reu§ed.as a wetting agent...forthe -processing of residuals or
disposed-of'through--a;,Division-approvedmet,kod,, r15ANCAC-02T60169
MONITORING AND REPORTING -REQUIREMENTS
I. Any ) jkion-rg " d monitoring (including, :groundwater, dr, plant tissue; soil :and ,hater
'ahalyscs)Jiece$sAry to ensure groundwatet and surface water protection shall be established; `and an
acceptake,,sarnpfi�r'ep .jng-schqdule;,shall`be.,-._ wed 5A A N C" 62-7. blqol.
,I
I Residuals shall be-4fiM i Y-26dt6de n§tfatdiheya'reno'"n-'hazardous-unde'r�the'Resource-Conservaiion
[corros ty 'reactivity,t ty�
and. Recovery Act 'MORA). _Tbe�, analyses,44 oxil-cli
ciaaracterastic° leaching, procedure. (T -I�Tl)j shall' be: performed
rm..d at the 'frequency specified in
Attaehm6 A, and, th6 'Pe-nn'ittee shall maintain these- results for, a. minimum 'of fiver years. Any
exceptions from flie'r6wirements in this'con&.9n shall 'bo,specified in Attachment A.
analysis shall include -the ir* parameters (the" regillatoiry'l6vel inmillig�rams per liter'
The TC LIP In&;Ihd NloW
is 111.parentheseg)..
Arsenic. (5-0)
.1 ADfchldrobchz&n6 (7-:5)
Nitr6behzene, (21.0)
B"arium'(1:00'.0)".4,2-
. Dichloroefhane (0.5)
- entachloro henof (166.0)
P p
Benzene (06
I 1 -Dichlbroet4ylene'(0.7)
Pyridine, (5°:0)
Cadixiiuin,(I.0)
-2,14-Dinitrot6luene (0.13)
Selenium'(1.0).
Carbon tqt,rachIorideI(0-,,5)
Hdika.-blil6ib be he (q. 13)
Tetrachlorbethylene,0'.7
Ohlor6benzeiie-j
Htchlor nd its hydroxide)
ep - -('0,.008)L
Chloroform (6.0.),
Hexachloro-4 '-butadiene (0;,5)
Trichlprqqthylpjie (0.5)
Clhromium:(5.0)
f4.cxa6hl6roeth6fi.e (�,.o)
2,4',5-Tn"c:h'il-otophonoI (400.0);
rft=Ckdsol- (200
Lead (5.0)
2,4,6r.Trichlbropherlol. (2;0)
Lindane,'(0 4)
:2, z 0 5i T( dx) 601.
p-Cresol (200.0)
Mere
'Vinyl, chlolide'(0.2)'
,Cresol -(200D.)
6thoxychlor (1.0.0)
2,44?
Methyl
(15ANCACIIA.0,102( - ;1: 0-1 62T.1,105J"
WW 06 6245"Version 4lbShell 5.01101. Tdge,5 of10

3. An "y'sis ',shall be c6dductdd,bn',the Class A residuals at the -frequency specified. in, Attachment A;
and the­Permittee� shall maintain thepxesufts for,.a- minimum of rive'years, The: analysis, shall include
the following parameters::
Aluminum
Mercury.
Potassiuht
MoniarNitrOkeft
Molybdenum
'Selehivra
Arsenic
Nickel
Sodium,
'Cadmium
Nitra:te-�Nlitrite.Nitrogen
Sodium. Adsorption.-Ratio
.(8AR):
Calcium
Tercent Total. RI.ids
TKN
.Copper
PH
z"i6c,
Lead
Phosphorus,,
Magnesium.
Plant Available Nitrogen,
oy­calcufa&4�
[I $A N.'AC I 1 .0 ill
QA� ',02T.1110
4. Xdgidudls shall be moiiitbred_ for compliance 'with pathogen and vector attraction. reduction
requirements ,-;at-the: fttquency specified in Attachment A, and at, the time , indicated in;thq. sampling
and' monitol-ing"Selctioiis'of, Jhd approved O&M plan' The required '.data shall be. specific- to. the,
stabilization pro-cess. ufiliz6d, and sufficient 16;demonsfrate: compliance with the Class Ap6thogen
reduction• requirements in„ 15AN—CAC I one vector attraction reduction
�
requirement in. i ,l5ANC,AcO2T.'1107(a)-,shall be'met. Any exceptions from the rdqu,i6mehts in this
condiii,on.shall"be,specifie.d.inAttacbnientA. [15ANCAC'02T.1'10&02T . .110,7,6 'Al"I"
S. ha6&at6rYVaraMdtdk, AhAlvges -shall be performed oil the: residuals: �Asthe'V are distfih4ted dftd,.§h'fflI
be "in. accordance With. the,. monitoring requirements ,in 15A NCAC. 02B. .0505. fl, 5A', NCAC; 02B
6.., Th0 Permiltoe sh4l Iniftit f& rd stia'Oking- 'll 'bulls. residual` digtributibn. performed by tthe;a. u
Permiftee. At a minimum, these"records shall inclu&the following:.
4: Source bfIrdsfdu0s.-
b. Date-of'distribution;
c. Name and 'addresspf recipient of residuals;.
Volume.,of Tesfdualsdist.ributed.,to. each,.,recipient.5;
je, Intended use of 4resduals.
[15A,NCACO2T.0109(a)1,
7:; Three copies of an annual report shall be submitted k 94. of before M, Thid, anntal! reportshall
:meet, the rJe i ien:nems described.in the: Instructions, for. Residuals: Application- Annual Reporting
qu
Forms. instructions for reporting: and annual., -Teport, forms are available at
or can be:obtaffied :by. contacting, the DMd
APTRogdoft Unit ditobfl a'niva 1',rqp'qfs Subm tteci to the fo116w!iig'address:
Divisf6n,.(jf'W.aier-',Re§ources.
lnfonnation Processing Unit
1:617-Malf Sbr'Vi'co Ge'iite
Raleigh; North Carolina 11699._:_ 1 61'7'
'[4: NCAC (a)']
WWO 024� Vers 4 �ipnU� 0 1 6,06 PA96,16 of 10

-8,. N,oncomo1iiince:Noti#ication
The. I'ennittee shall report by telephone .tp the Mooresville Reepnal Office, telegliorie number "(704)
663 4699, ;as soon as bossible, burin no case m6rer than 24 hours: or .on, the next working flay;
following: the occurrence or first knowledge, of the. occurrence, of any of the following:;
a. Distribution of residuals Abnormal In quantity or characterisdc.
b Anyfailure of the distribution program resulting in; a release of tnaterial to surface waters..
.c. :Any time self -monitoring ';indicates the. ;facility has ,gone out of compliance with its permit
limitations'.
d, ,Ariy process unit failure,. due to known,or unknown reasons,-rendering:the:.facility incapable of -
adequate residual treatment:.
e.. :Any spill 0 discharge,:from>a;vehicle. orpiping.systom during.ree§iduals:traiispor.tatioil.
.Any emergency;requinng:immediatereporting.(e.g-,;discharges; to surface waters, imminent failure gf
A sto dge structure; etc) outside normal business, hours shall lie reported toAbe Division's -.Emergency
Response personnel At-Idlephone number [phone], (800),858=0368;, or (919) 733' 3300 Persons.
reporting such occurrences.. by telephone shall. also file;a written report in letter form within"' five days
following first knowledge of the occurrence. This report -.shall outline°the:actions ..taken or,proposed to
be taken to ensure that ihe problem:does•not'recun [t5A NCAC 02T,0105.(1), 02T .0°108(b)(f)j
V. INSPECTIONS'.
L, The M.mittee shall provide adequate inspection and maintenance to' ensure .proper, operation of':tl e
subject fact ties and shall b'o in accordance with the approved' 'O&1Vt Plan. [15A. NCAC: 02T
2,, The Permrttee orlus designee, shall inspect the;residuals storage, transport arid."application,facilities to
present ingf nidioris' :facility ,deterioration and operator ,errors resulting: in discharges,, which may
cause,the.release. of wastes to the environment 'a.threat; to' human health. Tl or"a public nuisance. e
Peri7ttee shall maintain, 'an inspection .:log that ,incldest at a nizzimum; 'the., date and time of
inspection; :observations ,:made, and any maintenance;; 'repairs; or. corrective actions taken; The
Perrriittee shall maintain this inspection log for' a perzo.d, of five years 'from the: date of irspection, and
thzs.,logshall,be made available to the.Dzvisionupon request.. [15ANCAC.02T A108(b)],
3 Any lW authorized, Division representat ve,may, upon,preseutation of credentials, ;enter and inspect`
any property; premises or place gn or related to: the land application sites: or. facilities permitted herein
at any=reasonable -tune ,for she ,purpose of determining compliance. with this :.peimit; may inspect or
copy any reccirds required' to be maintained under the'term ;and conditions of this permit} and may
collect groundwater,Ss4rfacemkeror,leachate:samples. [G:S:::143=215 3(a){2)]
vi. 4jENE'1tAI. C.ONDIT)[ONS
1 Failure to, comply with the conditans and lxmitations.contained herein may "subsect;the,Perrriitteeta::
an en%rceznent action by :the; Division in ,accordance witli North :,Carolina .General Statutes 143
215.6A.to 143 2'15.6,C. [G:S 143 '215.6A to 143-21S.- Cq ,
This permit shall become. voidable if the residuals° land (application events garb_ not carried, out `in
accordance �vith:the:con nit ons of this permit. , 0- NCAC--kT .0110j_
WQ09U6245 Version 42,10 Shell Version M101 Sage.Tof 10

3,. -This
,permit. is eff6ctive: only; with respect to the:nature and'volume of residuals; described the
permit ermii application and other sum)ortm"gAocumentation. [&S;,W`2r5j]
,4. 'The issuance of this permit does:Aot,.exempt the`Permiftee.ftom. complying, with -any, and all statutes;
.rutes;-regula,tions; poi' ,ordinance8..,which, may be',imposod byother jurisdictional government. agencies
(e.g., local, ;state, aril federal)., Ofparticular conceni to the Divisloh dr640plicable tiver."bufferrdles
in-f5ANC; AG.'0213 MOO; er'osion.and,,sedimentafion control requiremeiits ImA 5.N. NOA-C (_4apTqr_,4
'and
6bbi' , - wetlands
lands udder
. Division's' General .. - , .
1,5ANCACO2B .02.00 and,02H.0,5ft,' and documentation of compliafice.Wiffi, Article,"21 Part '6' :of
'Chapter ,141of-the: Gener01-Skatutes": _[1­5A NOAC 0.2T .10103(00)]
5. g:Iiithe event the.iegidua�ptbgrdiii.chan' ' ­"ehi or the Wiffifttee changes their name, a.forinal es ownership,
permit -modification reqies-it: shalt be:s6rnitied io,,the Division: I This°requestshajtbe made:.on.official
Di* j"slon ",forms., aril shall include appropriate d0piift6nt.atibii from the partiesinvotved`arid .bth&r supporting documentation as necessary. 'The Permittee of record shall remain :fully responsible 'for
maintaining and operating the-residuqls program peririittod'hetein.until aperna.it I , issued to the if&w
owner.. [45,&NQAC,-Q2T.0104]
,6. Thispermit, is, subject - to revocafibnor:unilateral modificationupqn, -60=day notice -,from the Divigidin
part A 5A N A002T Q11' AQ
Dlrebt6r;. whole; or for b s I st irf 1 C
0. EI 5A NC .02TI
0I10]
T' Wdss the Division .Director ;grants a'variance, eApp si .6n of the ,'permitted,­repua s residuals pr contained, herein, -shall not be, granted if,,the ::Permittee�exejhpl-ifiesany ,of"the criteria in' 15ANCAC
,02T.0120(b)- [115ANCAC102T.0120]
;8.; The beinsi.billed -by,thc,:I).iv.isioil. Failure' to-
pqyfhe,annual fee�acco
-dued-'shall pay U ano4alfidevithiri 3,04ays,dfteD
�I rdiqgty.-shdlfbecause forihejYi'visiontor'e.v�okeA.tlif's,permit; t15_A'NW.'Q2T.
-P'ermit issued fhis.the'T4 ,day of April 2015
'NORTH ,CA.:ROtINA,E-N.VI.RONMEI�T,�L�,IYIANAQE-MI�NT-C-6MMISSJ()N,
. .. ....... .
S z -&,' -10 iihin6hp n,�Dib�dt
Div is ion -of 'Wier'Reso-urces
,A-
.B.)r,-utho,nty,o,f'tb.e,E,nv,irofiincti,t,a,1Mana
1 ­1 .9CMe% :C. mm, ssion
6 I., ,
'kerinifMiniber W -Q1.0.00245
W06006 4" ' 0 $hdifV, j,
'page&.4f 1Q

ATTACHMENTA ApOoved'ResidualSourc6s,
YP -e
Residuds Sourc&0eneratilng)Fkili ty
Certificati6ii'Mte: Aprfflo 2015
Permit Number: WQOO , 0620 'Y. ersilon; .4.0
Permit:
Diological"
Maximum
Monitoring Frequency thr,Nofi��
M-o'n'it-o'�ri-n-g'F're'q'u-i�ii6v"fcik Metals
Owner
Facility,
ouniy,
NtimW'
Residuals`
Dry, Tons
Dry
hazardous z
and -Nutrients
per. - Year
City d'-siatesville,
City o-fStatesville WIP
Iredell
01.490,10
NO,
.:N/A
N/A
NIA,
City of Statesv Ile
Thir&creek WWTP-
1redell
NC0016591,1
Yes
N/A
NA
N/A
:diy'de:86tesville"
Fourth Creek'WWT?
1'redell
NC0031$36
-Yes
N/A
N/A
'Class A Residuals Product' GeherAt dforDistributWA
MAxi, M.Frequency-.
mu
Monitoring:
-'I
-Monitoring
' - - ' '
Monitoringg
frequency for
Approved
FA-c"("y Name
=County-
Permit-
Number
Bi6IqO!cflI
Residuals
- -
Dry TonPer
46r'
Non hazardous
Frequency for
'dah
M s2n&
Pathogen&
-Mineralization:
Year,
Determinitiog 2�
NutrientsJ
Vector Attraction:Rate
Reductions
City of-siaesvj
lit
dell,
W.Q.PQ06245
Yes
'00
7, 'Q
Onee per, pen -nit
cycle
.BeLow,
�Sce I Table0
See elow
1 3
-1. 'Xiaximum-`.'Dry Tons :-perYcar:for residuals'source-is the aniount of residuals mpprdvied,'ror composting: Maximum Dry 'lons.per Year tor LJass A residuals is .the aniounvot,rcsiduals:-product
roved for distribution ftorn thp permitted facility..
2, Arialyses,to demonstrate iiiat,r&iddal§'�ite'.,'ifon'�hd2ardoLfs (i.e.,-TCLpj as; stipulated under permit Condition IV. .2.
'4- Anal y•gsopat,ioendvgqqrattOlatecundtr.pemitConditibi-IV.3.3, TnrotnetaIsan rnOientsas,s
gp7t10utiied4Wcr:
06initC6ndiion-IV A 5. � Monitoringlreq uencies;are,'based,on 6cactudi dry tons applW per-, year, Ligingthe table below, unless specified above;
Vry Tons Applied,
Monitoring Frequency
(Btiblished'ih 40 CfR -1-1Q37AndJ5A'NCXC 01T A 11 t),
I N. car'
z43 ig i.6s.0
'l1-.,Qbarter' (4 tirnes:per year)
3,0,500-1
V60 Days (6 times; pg-yeai).
OU —7,�
W I of 1
Q OZ45�Ye�*ii:4.0 Affiachment A,

`THIS PAGE BLANK

Date: January 22, 2015
To: MRO-WQROS: Michael Parker / Andrew Pitner
WATER QUALITY REGIONAL OPERATIONS SECTION
APPLICATION REVIEW REQUEST FORM
RECEIVED
DIVISION OF WATER QUALITY
JAN 2 3 2015
SVJP SECTION
From: Troy Doby, Water Quality Permitting Section - Non -Discharge Permitting UnIPOORESVUE REGIONAL OFFICE
Telephone: [phone] Fax: [phone] E-Mail: [e-mail]
A. Permit Number: WQ0006245
B. Applicant: City of Statesville
C. Facility Name: City of Statesville Sta-Lime Processing Facility and Distribution Program
D. Application:
Permit Type: Land Application of Residual Solids (503)
Project Type: Renewal
E. Comments/Other Information:
❑ I would like to accompany you on a site visit.
Attached, you will find all information submitted in support of the above -referenced application for your
review, comment, and/or action. Within 45 calendar days, please take the following actions:
® Return a completed WQROSARR Form
❑ Attach a classification rating sheet.
❑ Attach Attachment B for Certification.
® Return a completed WQROSSR Staff Report
❑ Attach Well Construction Data Sheet.
❑ Issue an Attachment B Certification.
When you receive this request form, please write your name and dates in the spaces below, make a copy
of this sheet, and return it to the appropriate Central Office Water Quality Permitting Section contact
person listed above.
c �
RO-WOROS Reviewer: C?%Lq Date:—L �f
FORM: WQROSARR 02-14
Page 1 of 1

Pariptit N,,.irn b er W00006245
Program Category
Non -discharge
Permit Type
Distribution of Residual Solids (503)
Primary Reviewer
troy.doby
Coastal SVVRule
Permitted Flour
Facaiit�y
Central Files: APS _ SWP _
1 /16/2015
Permit Tracking Slip
Status Project "type
In review Renewal
Version Permit Classification
B Individual
Permit Contact Affiliation
Andy Smith
Residuals Supervisor
PO Box 1111
Statesville NC 286871111
Facility Marne Mmjerlliftlinor region
City of Statesville Sta-Lime Processing Facility and Distribution Program Major Mooresville
Location Address County
693 Bell Farm Rd Iredell
Facility Contact Affiliation
Statesville NC 28687
Ovvner
Owner Name Owner Type
City of Statesville Government - Municipal
Owner Affiliation
Larry P. Pressley
PE
City Of Statesville
Dates/Events Statesville NC 28687111
Scheduled
Oritg issue App Received Draft Initiated Issuance Public Notice Issue Effective Expiration
3/5/1992 1 /15/2015
Regulated Activities Requested /Received Events
Wastewater treatment and disposal RO staff report received
RO staff report requested
Ou,'fail
Watcrbody Name Streamindex Number Current Class Subbasin

m Al"
NCDENR
North Carob :a Department of Environment and Natural Resources
Pat 1VIcCrory
Governor
January 16, 2015
Joe Hudson
PO Box 1111
Statesville, NC 28687
Dear Mr. Hudson:
Donald R. van der Vaart
Subject: Acknowledgement of
Application No. WQ0006245
City of Statesville Sta-Lime
Processing Facility &
Distribution
Residual Solids System
Iredell County
Secretary
The Water Quality Permitting Section acknowledges receipt of your permit application and
supporting documentation received on January 15, 2015. Your application package has been assigned the
number listed above, and the primary reviewer is Troy Doby.
Central and Mooresville Regional Office staff will perform a detailed review of the provided
application, and may contact you with a request for _additional information. To ensure maximum
efficiency in processing permit applications, the Division of Water Resources requests your assistance in
providing a timely and complete response to any additional information requests.
Please note that processing standard review permit applications may take as long as 60 to 90 days
after receipt of a complete application. If you have any questions, please contact
Troy Doby at [phone] or [e-mail].
Sincerely,
Jon Risgaard, Supervisor
Division of Water Resources
cc: Mooresville Regional Office, Water Quality Regional Operations Section
Permit File WQ0006245
Non -Discharge Permitting Unit
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Phone: [phone] Internet: http:ilportal.ncdenr.omlw:eb.%Jeg
An Equal opportunity 1 Affirmative Action Employer - Made in part with recycled paper

A
tit
4 'r Q�' alr�� ! •r .i 1 , �
•
V. @. Nux 1111 • �$tatesuille, Nord! &rulina 28697
January 8, 2015
Mr. Ed Hardee
NCDENR — Division of Water Resources
Water Quality Permitting Section
Non -Discharge Permitting Unit
Raleigh Central Office
1636 Mail Service Center
Raleigh, NC 27699-1636
CC: Files
Re: Form: DCAR 11-13
City of Statesville Fourth Creek WWTP N-Viro Processing Facility & Sta-Lime Distribution Program
Permit No. WQ0006245
Dear Mr. Hardee:
The City of Statesville is requesting a permit renewal for permit # WQ0006245.
Enclosed you will find the DCAR 11-13 form and supporting information per the instruction sheet for
this form. The following is a list of these documents.
• A brief narrative explaining how the how the product is handled, transported, how the residuals
are processed and treated. How the leachate is handled, where the residuals will be stored
and how the final product will be distributed.
• What nutrients are used as the limiting parameters.
• Marketability Statement.
• A statement regarding the application of the final product in accordance with the information
sheet.
• Flow Schematic.
• Spill Control Plan.
• Copy of the inspection report form.
• Sampling schedule for Sta-Lime.
• Sample and Monitoring Plan Narrative.

• Page 2 --- January 9, 2015
0.1 t f _
— T
mow;
util�
jo. @. Nox 1111 • -4ktttawilte. North &rulintt 28607
Should you require more information, or if further action is required, you can contact me at
704-878-3438 or email me at [e-mail]
Si Rmidyt6hg
C
Plant Supervisor, Fourth Creek VW TP

State of North Carolina
Department of Environment and Natural Resources
Division of Water Resources
DW..
Division of Water 'Resources 15A NCAC 02T .I100 —DISTRIBUTION OF CLASS A RESIDUALS
FORM: DCAR 08-13
I. APPLICANT INFORMATION:
1. Applicant's name: City of Statesville
Applicant type: ❑ Individual ❑ Corporation ❑ General Partnership ❑ Privately -Owned Public Utility
❑ Federal ❑ State X Municipal ❑ County
Signature authority's name per 15A NCAC 02T .0106: Joe Hudson Title: Water Resources Director
Applicant's mailing address: PO Box I I I I
City: Statesville State: NC Zip: 28687-1111
Telephone number: [phone] Email Address: [e-mail]
2. Consultant's name: N/A License Number (for P.E.):
Affiliation: ❑ On Staff ❑ Retained (Firm: )
Consultant's mailing address:
City: State: Zip. oj
-
Telephone number: ( Email Address:
3. Fee submitted: (See Instruction B)
II. PERMIT INFORMATION:
1. Application is for (check all that apply): ❑ new, ❑ modified, X renewed permit
2. If this application is being submitted to renew or modify an existing permit, provide the following:
Permit number: W00006245
Date of most -recently issued permit: May 6, 2002
Date of most -recently certified Attachment A (if different than the permit):
III. FACILITY INFORMATION:
1. Name of residuals processing facility: N-Viro
City: Statesville State: NC Zip: 28687-1 Ill
Coordinates: Latitude: 35' 46' W" Longitude: 80' 47' 15"
Datum: Level of accuracy:
Method of measurement:
RECEIVEDIDENRIDWR
County where facility is located: Iredell ,AN 15 2015
2. Facility contact (person familiar with residuals preparation): w rQuali e
Name: Andy Smith Title: 4 h Creek Supervisor per��l$ 11
Mailing address: PO Box I I I I
City: Statesville State: NC Zip: 28687-1111
Telephone number: [phone] E-mail address: [e-mail]
FORM: DCAR 11-13 Page 1 of)

3. Is the residual process facility also the generator? X Yes; ❑ No
If No, please specify delivery frequency and quantity of residual to be processed:
4. Length of residuals storage at facility: 30 days (Note: the Division requires minimum 30 days storage in units that are
separate from treatment system, i.e. not in clarifiers, aeration basins, etc.)
IV. RESIDUALS QUALITY INFORMATION:
1. Specify how these residuals will be distributed:
❑ sold or given away in bags or other containers; ❑ lawn (bulk); ❑ home garden (bulk);
X other (explain); City employees load the Sta-Lime product into customers trucks, trailers, etc. for free.
Note: Bulk residuals shall mean residuals that are transported and not sold or giving away in a bag or other receptacles with a
load capacity of one metric ton or less.
2. Complete the following if residuals are to be mixed with other materials:
Type of Materials Amounts to be added
per 1.0 dry ton of residuals (dry ton)
3. Approximate amounts of the residuals received and processed at the facility: 1,962 dry tons per year.
4. Approximate amounts of the final product (processed residuals) to be distributed: 2,184 dry tons per year.
5. Provide a description of the onsite storage management plan for the treated residuals (including estimated average and
maximum storage times prior to distribution): 6 months
6. Does the facility have a storm water management plan? X Yes; 0 No
Explain whether the treatment and storage areas are under roof or how storm water runoff will be handled: 1/3 of storage
facility is under roof. The remaining uncovered storage pad drains storm water back to the headwork's of the WWTP.
V. RESIDUALS SOURCE INFORMATION: (Not required if no new, renewed, or modified residuals source)
Complete and submit the attached Residuals Source Certification and all associated documentation.
R
Residuals Source
Certification
FORM: DCAR 11-13 Page 2 of 3

Professional Engineer's Certification: (Application Involving New or Changes to Treatment or Storage Units)
attest that this application for
has been reviewed by me and is accurate and complete to the best of my knowledge. I further attest that to the best of my knowledge
the proposed design has been prepared in accordance with the applicable regulations. Although certain portions of this submittal
package may have been developed by other professionals, inclusion of these materials under my signature and seal signifies that I
have reviewed this material and have judged it to be consistent with the proposed design.
North Carolina Professional Engineer's Seal, Signature, and Date:
Applicant's Certification:
The applicant or any affiliate has not been convicted of an environmental crime, has not abandoned a wastewater facility without
proper closure, does not have an outstanding civil penalty where all appeals have been exhausted or abandoned, are compliant with
any active compliance schedule, and do not have any overdue annual fees under Rule 15A NCAC 02T .0105.
X Yes E] No, Explain;
I, 'e P5e.)J^ P► f ef- bi�zr-1?<Sd4rc
(Signature Authority's Name — PLEASE PRINT) /� (1Title)'' //
attest that this application for ,��e� — ,'A" C Pe G e,,s 'e`er The /1-0a -A Cr'r Plc Gvl�% 1p
(Facility Name)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that the Division of Water
Resources may not conduct a technical review of this program and approval does not constitute a variance to any rules or statutes
unless specifically granted in the permit. Further, any discharge of residuals to surface waters or the land will result in an immediate
enforcement action, which may include.civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the
Division of Water Resources should a condition of this permit be violated. I also understand that if all required parts of this
application are not completed and that if all required supporting information and attachments are not included, this application
package will be returned to me as incomplete.
Note: In accordance with North Carolina General Statutes § 143-215.6A and § 143-215.613, any person who knowingly makes any
false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor, which may include a fine
not to exceed $10,000 as well as civil penalties up to $25,000 per violation.
Signature: Date:OsS'—
�EGEIVEDIDENPIDWR
JAN 15 2015
P®rC n
FORM: DCAR 11-13 Page 3 of 3

State of North Carolina
Department of Environment and Natural Resources
Division of Water Resources
Dlvision of Water Resources RESIDUALS SOURCE CERTIFICATION
INSTRUCTIONS FOR FORM: RSC 11-13
Please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these
instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of additional
information requested. Failure to submit all of the required items will lead to additional processing and review time for the
permit application. Unless otherwise noted, the Applicant shall submit one original and two copies of the application and
supporting documentation
For more information, visit the Water Quality Permitting Section's Non -Discharge Permitting Unit website at:
http://portal.ncdenr. org/web/wq/aps/lau
General — This certification provides detailed information of residuals source generating facility and its residuals quality for land
application, distribution, or disposal in accordance with 15A NCAC 02T .1100. Do not submit this certification for review without
a corresponding application form (FORM: RLAP 11-13, FORM: DCAR 11-13, or FORM: SDR 11-13).
Unless otherwise noted, the Applicant shall submit one original and two copies of the application and supporting documentation listed
below.
A. Residuals Source Certification (FORM: RSC 11-13):
X Submit the completed and appropriately executed Residuals Source Certification (FORM: RSC 11-13) form. Please do not
make any unauthorized content changes to this form. If necessary for clarity or due to space restrictions, attachments to the
application may be made, as long as the attachments are numbered to correspond to the section and item to which they refer.
X For new or renewed permits, submit a separate certification for each source facility.
❑ For modified permits, submit a separate certification for only those facilities that are affected by the proposed modification.
X Complete the residuals source facility summary page. List all new, renewed, or modified facilities.
B. Residuals Source -Generating Facility Information:
❑ For each source facility, attach the following:
X Vicinity map - A vicinity map that shows the location of the facility and meets all of the criteria in the "Map Guidance for
Residuals Land Application Permits".
X Process flow diagram and/or narrative - A detailed narrative and/or process flow diagram that describes how the residuals
are to be generated, treated, processed, and stored at the facility.
X Quantitative justification for residuals production rate - A quantitative justification for the value provided in Item I. 8.
Ensure that the amount of residuals listed is the maximum amount expected to be generated by the facility for the life of
the permit. In addition, ensure that this amount is equivalent to that which is actually to be land applied, distributed,
and/or disposed, including any chemicals, amendments, or other additives that are added to the residuals during
processing.
X Sampling plan - A detailed sampling plan for the residuals source -generating facility. Ensure that the plan identifies
sampling points, sampling frequency, sample type, as well as the Division -certified laboratory to be used. In addition,
ensure that the plan details how the facility and/or the residuals are monitored for any applicable pathogen reduction and
vector attraction reduction requirements. Note that all sampling and monitoring must be completed on the residuals as
they are to be land applied, distributed, and/or disposed.
C. Residuals Quality Information:
❑ For each source facility, attach the following:
X Laboratory analytical reports and operational data - reports for all laboratory analyses used to complete this certification.
X Documentation that the facility complies and/or the residuals comply with any applicable pathogen reduction and vector
attraction reduction requirements.
❑ For new facility that may have not yet been constructed and analytical results of residuals cannot be obtained, please
attach analytical results of residuals generated from a similar facility along with the description of similarities of the two
facilities.
INSTRUCTIONS FOR FORM: RSC 11-13 Page 1 of 1

RESIDUALS SOURCE FACILITY SUMMARY
Applicant's name: Andy Smith
Status Maximum Dry Tons Per Year.
a Facility Permit Holder Facility Name County Permit Number
Code Current n Proposed
R City of Statesville Sta-Lime Processing & Dist. Iredell WQ0006245 7,000 7,000
'Status Code for source facility are: ♦ N (New) ♦ R (Renewed) ♦ M (Modified) ♦ D (Deleted)
b The amount of residuals currently permitted for distribution, land application, or disposal (Le, not applicable to new facility).
SUMMARY FOR FORM: RSC 11-13 Page 1

State of North Carolina
DW-
Department of Environment and Natural Resources ..RDivision of Water Resources
Division of Water Resources RESIDUALS SOURCE CERTIFICATION
FORM: RSC 11-13
I. RESIDUALS SOURCE -GENERATING FACILITY INFORMATION (See Instruction B.):
1. Facility Name: City of Statesville N Viro Sta-Lime Processing & Distribution
2. Facility permit holder is: ❑ Federal, ❑ State, X Local Government, or ❑ Private.
Facility permit issued by: X Div. of Water Resources, ❑ Div. of Environmental Health,
or ❑ Other (explain: ).
3. Facility contact person and title: Andy Smith, 4"' Creek WWTP Supervisor
Complete mailing address: PO Box 1111
City: Statesville State: NC Zip: 28687-1111
Telephone number: 704 878-3438 E-mail address: asmithnstatesvillenc.net
4. Facility physical address: 693 Bell Farm Road
City: Statesville State: NC Zip: 28677-
Coordinates: Latitude: 35' 46' W" Longitude: 80' 47' 15"
Datum: Level of accuracy:
Method of measurement:
5. Purpose of the facility:
❑ treatment of municipal wastewater, ❑ treatment of 100% domestic wastewater,
❑ treatment of potable water, ❑ treatment of 100% industrial wastewater,
X treatment of industrial wastewater mixed with domestic wastewater,
(approximate percentages: 40 % industrial and 60 % domestic)
❑ other (explain: ).
6. Does the facility have an approved pretreatment program: X Yes ❑ No
7. Facility permitted/design flow: 6 MGD and facility average daily flow: 2_2 MGD
8. Average amount of residuals being generated at this facility 1,962 dry tons per year.
9. Specify the following regarding treatment and storage volumes available at the facility:
Type and volume of residuals treatment: 3 meter, 3 belt Filter Press
Type and volume of residuals storage (i.e., outside of residuals treatment units): 265' X 145' open concrete pad.
II. RESIDUALS QUALITY INFORMATION (See Instruction C.):
1. Specify if residuals are regulated under:
X 40 CFR Part 503 or ❑ 40 CFR Part 257.
Note: Only residuals that are generated during domestic/municipal wastewater treatment processes are regulated under 40
CFR Part 503, otherwise, the residuals are regulated under 40 CFR Part 257.
2. Specify if residuals are defined under 15A NCAC 02T.1102(6) as:
X Biological ❑ Non -Biological
Note: Biological residuals are residuals that have been generated during the treatment of domestic wastewater, animal
processing wastewater, or the biological treatment of industrial wastewater (biological treatment is a system that utilizes
biological processes including lagoons, activated sludge systems, extended aeration systems, and fixed film'systems).
FORM: RSC 11-13 Page 1 of 5

3. Hazardous Waste Determination: Complete the following'to demonstrate that the residuals are non -hazardous under
RCRA: (Note - this item does not have to be completed for facilities that are less than 0.5 MGD in design flow that treat
100% non -municipal, domestic wastewater only)
a. Are the residuals listed in 40 CFR §261.31-§261.33: ❑ yes X no.
If yes, list the number(s):
b. Specify whether or not the residuals exhibit any of the characteristics defined by 40 CFR §261.21-
261.24: ❑ yes X no.
Fill in the following tables with the results of the latest toxicity characteristic leaching procedure (TCLP) analysis as
well as those for corrosivity, ignitability, and reactivity:
Laboratory: Prism and Date of analysis: 7-30-14
Passed corrosivity test: X yes ❑ no. pH: s.u. (2 < pH < 12.5)
Passed ignitability test: X yes ❑ no. Flashpoint: T (> 140°F)
Passed reactivity test: Xyes ❑no. HCN: 250 mg/kg (<250) & H2S: 80 mg/kg (<500)
TCLP Parameter
Limit
(mg/l)
Result
(mg/1)
TCLP Parameter
Limit
(mg/1)
Result
(141)
Arsenic
5.0
<0.050
Hexachlorobenzene
0.13
<0.050
Barium
100.0
<5.0
Hexachloro-1,3-Butadiene
0.5
<0.050
Benzene
0.5
<0.0025
Hexachloroethane
3.0
<0.050
Cadmium
1.0
<0.025
Lead
5.0
<0.050
Carbon Tetrachloride
0.5
<0.0025
Lindane
0.4
Chlordane
0.03
<0.0025
Mercury
0.2
<0.010
Chlorobenzene
100.0
<0.5
Methoxychlor
10.0
<0.00050
Chloroform
6.0
<0.03
Methyl Ethyl Ketone
200.0
<0.0010
Chromium
5.0
<0.25
Nitrobenzene
2.0
<0.050
m-Cresol
200.0
Pentachlorophenol
100.0
<0.25
o-Cresol
200.0
Pyridine
5.0
<0.25
p-Cresol
200.0
Selenium
1.0
<0.10
Cresol
200.0
Silver
5.0
<0.25
2,4-D
10.0
Tetrachloroethylene
0.7
<0.0035
1,4-Dichlorobenzene
7.5
<0.038
Toxaphene
0.5
<0.0025
1,2-Dichloroethane
0.5
<0.0025
Trichloroethylene
0.5
<0.0025
1,1-Dichloroethylene
0.7
<0.0035
2,4,5-Trichlorophenol
400.0
<0.25
2,4-Dinitrotoluene
0.13
<0.050
2,4,6-Trichlorophenol
2.0
<0.10
Endrin
0.02
<0.00050
2,4,5-TP (Silvex)
1.0
Heptachlor and its Hydroxide
0.008
<0.00050
Vinyl Chloride
0.2
<0.0020
FORM: RSC 11-13 Page 2 of 5

4. Metals Determination: Complete one of the following tables (i.e., as applicable) to demonstrate that the residuals do not
violate the ceiling concentrations for metals regulated under 15A NCAC 02T .1105.
a. For Distribution/Land Application: Fill in the following table with the results of the latest analyses (i.e., on a dry weight
basis) for the following metal parameters:
Laboratory: Prism and Date of analysis: 1-12-15
Parameter
Ceiling
Concentration Limits
(C1assA & ClassB)
(mg/kg)
Monthly Average
Concentration Limits
(Class A Only)
(mg/kg)
Result
(mg/kg)
Arsenic
75
41
7.9
Cadmium
85
39
<0.34
Copper
4,300
1,500
30
Lead
840
300
14
Mercury
57
17
0.12
Molybdenum
75
n/a
J~
Nickel
420
420
Selenium
100
100
<0.67
Zinc
7,500
2,800
62
b. For Surface Disposal Unit (landfill): Fill in the following table with the results of the latest analyses (i.e., on a dry weight
basis) for the following metal parameters:
Laboratory: and Date of analysis:
Distance from Disposal
Unit to Boundary to
Closest Property Line
(meters, check one)
Arsenic
(mg/kg)
Chromium
(mg/kg)
Nickel
(mg/kg)
❑ > 0 but < 25
30
200
210
❑ > 25 but < 50
34
220
240 '
❑ > 50 but < 75
39
260
270
❑ > 75 but < 100
46
300
320
❑ > 100 but < 125
53
360
390
❑ > 125
62
450
420
Result (mg/kg)
FORM: RSC 11-13 Page 3 of 5

5. Nutrient/Micronutrient Determination: Complete the following:
a. Total solids: 75 %.
b. Fill in the following table with the results of the latest analyses (i.e., on a dry weight basis) for the following nutrient and
micronutrient parameters:
Laboratory: State Agronomic/Prism and Date of analysis: 10-8-12/1-12-15
Parameter
Result
(mg/kg)
Aluminum
Ammonia -Nitrogen
140
Calcium
196,000
Magnesium
11,100
Nitrate -Nitrite Nitrogen
13
pH (Standard Unit)-
12.19
Phosphorus
2,300
Potassium
1,900
Sodium
880
Total Kjeldahl Nitrogen
2,300
c. Using the results listed in Item Il. 5b. above, calculate the sodium adsorption ration (SAR): 0.45
[Note: If residuals contain SAR of 10 or higher, the applicant shall obtain recommendations from the local Cooperative
Extension Office, the Department of Agriculture and Consumer Services, the Natural Resource Conservation Service, a
North Carolina Licensed Soil Scientist, or an agronomist, prior to land application of residuals. The recommendations shall
.address the sodium application rate, soil amendments (e.g., gypsum, etc.), or a mechanism for maintaining site integrity
and conditions conducive to crop growth].
d. Specify the mineralization rate to be used in calculating the plant available nitrogen (PAN) of the residuals: 30 %. This
rate is a (check one): X default value, or ❑ actually established.
If the residuals are not generated from the treatment of municipal or domestic wastewater, explain or provide technical
justification as to why the selected default value is appropriate to be applied to these residuals:
e. Calculate the PAN for the residuals (i.e., on a dry weight basis) and fill the results in the following table:
Application Method
First (15) Year PAN
Five -Year
Maximum Adjusted PAN
(mg�k�
(mg/kg)
Surface
731
1,120
Injection/Incorporation
801
1,190
6. Other Pollutants Determination: Specify whether or not there are any other pollutants of concern in the residuals and provide
the results of the latest analyses:
FORM: RSC 11-13 Page 4 of 5

7. PathoZen Reduction: Per 15A NCAC 02T.1106, specify how residuals will meet the pathogen reduction requirements:
a. For Distribution/Land Application of Class A or Equivalent:
X A fecal coliform density that is demonstrated to be less than 1,000 MPN per gram of total dry solids,
or
❑ A salmonella sp. density that is demonstration to be less than 3 MPN per 4 grams of total dry solids.
AND one of the followings (except for non -biological residuals):
❑ Alternative 1 [15A NCAC 02T. 1 106(b)(3)(A)] - Time/Temperature Compliance.
X Alternative 2 [15A NCAC 02T.1106(b)(3)(B)] - Alkaline Treatment.
❑ Alternative 3 [15A NCAC 02T.I 106(b)(3)(C)] - Prior Testing for Enteric Virus/Viable Helminth Ova.
❑ Alternative 4 [15A NCAC 02T.I 106(b)(3)(D)] - No Prior Testing for Enteric Virus/Viable Helminth Ova.
X Alternative 5 [15A NCAC 02T. I 106(b)(3)(E)-(K)] - Process to Further Reduce Pathogens (PFRP).
Specify one: ❑ composting, ❑ heat drying, ❑ heat treatment,
❑ thermophilic aerobic digestion, ❑ beta ray irradiation,
❑ gamma ray irradiation, or X pasteurization.
b. For Land Application of Class B:
❑ Alternative 1 [15A NCAC 02T. 1 106(c)(1)] - Fecal Coliform Density Demonstration.
❑ Alternative 2 [15A NCAC 02T.1106(c)(2)] - Process to Significantly Reduce Pathogens (PSRP).
Specify one: ❑ aerobic digestion, ❑ air drying, ❑ anaerobic digestion,
❑ composting, or ❑ lime stabilization.
c. For Surface Disposal.
❑ Select One of the Class A or Equivalent Pathogen Reduction Alternatives in Item Il. 7a. above.
❑ Select One of the Class B or Equivalent Pathogen Reduction Alternatives in Item II. 7b. above.
❑ Exempt -If Daily Cover Alternative is chosen in Item II.8. below [ 15A NCAC 02T.1106(a)(2)].
❑ Not Applicable - Non -Biological Residuals with NO Domestic Wastewater Contribution.
8. Vector Attraction Reduction (VAR): Per 15A NCAC 02T.1107, specify how residuals will meet the VAR requirements:
❑ Alternative 1 [15A NCAC 02T.1107(a)(1)] - 38% Volatile Solids Reduction (Aerobic/Anaerobic Digestion).
❑ Alternative 2 [15A NCAC 02T.I 107(a)(2)] - 40-Day Bench Scale Test (Anaerobic Digestion).
❑ Alternative 3 [15A NCAC 02T.I 107(a)(3)] - 30-Day Bench Scale Test (Aerobic Digestion).
X Alternative 4 [15A NCAC 02T. 1 107(a)(4)] - Specific Oxygen Uptake Rate Test (Aerobic Digestion).
❑ Alternative 5 [15A NCAC 02T.I 107(a)(5)] - 14-Day Aerobic Processes.
X Alternative 6 [ISA NCAC 02T.1107(a)(6)] - Alkaline Stabilization.
❑ Alternative 7 [15A NCAC 02T. 1 107(a)(7)] - Drying of Stabilized Residuals.
❑ Alternative 8 [15A NCAC 02T. 1 107(a)(8)] - Drying of Unstabilized Residuals.
❑ Alternative 9 [15A NCAC 02T.1107(a)(9)] - Injection.
❑ Alternative 10 [ 15A NCAC 02T. 1107(a)(10)] - Incorporation.
❑ Alternative for Surface Disposal Units Only - Soil/Other Material Cover [15A NCAC 02T.I 107(b)(2)].'
❑ Not Applicable - Non -Biological Residuals with NO Domestic Wastewater Contribution.
Note: For animal processing residuals, only alternatives 9 or 10 may be chosen due to the nuisance conditions that typically
occur when these residuals are applied and left on the land surface.
FORM: RSC 11-13 Page 5 of 5

Sta-Lime Processing and Distribution Program Narrative
Sludge is pumped to the 1.5 mg aerobic digester as waste sludge. The digested
sludge is pumped into the dewatering building onto a 3 belt, 3 meter press.
Dewatered sludge is then pumped out to the Sta-Lime processing area for making
the class A product. The sludge is then conveyed to a single shaft auger and
blended with Cement Kiln Dust or CKD. At this point it is considered to be Sta-
Lime. The Sta-Lime product is then sent to a covered conveyer which drops it
onto a covered traveling bridge and then dumped into separate, covered pulse
bins where it is allowed to heat and maintain the temperature and meet the pH
requirements. Once the Sta-Lime meets the temperature and pH requirements
and the required permit monitoring, the Sta-Lime is then placed under a 170' X
70' covered concrete storage slab. At this time the Sta-Lime product is ready to be
loaded into the customer's trucks. The Sta-Lime product is loaded as a bulk
product using the City loader and City employees. We have the ability to load the
final product into small pickup trucks to large commercial dump trucks and large
dump trailers. We have a strong customer base along with a lot of repeat
customers. All of the storm water runoff from the concrete slab goes.back to the
headwork's of the WWTP. There are 2 other smaller hoppers equipped to receive
sludge from the City Water plant and the Third Creek WWTP.
The City of Statesville is set to do a Capital Expenditure project that will involve
this section of the WWTP. This project will bring some slight modifications to this
process, but will essentially produce the same end product. This project is set to
take place in 2015.

NCDA&CS Agronomic Division Phone: [phone]
Website: www.ncagr.gov/agro.nomi/
Report No. FY1 3-WO02300
Client: City of Statesville
Advisor.
_
Diagnostic
A ttn: Andy Smith
�'"'.;,,�
PO Box 1111
I ,,, �Ir;' -il
"�i'1 Waste Report
Statesville NC 28687
t�:.....1�.,,.r
"Jvy,:aFP
County: Iredell
Links to Helpful Information
Sampled: 10/OkO12 Received: 10/08/2012
Completed: 10/08/2012
Farm: 4TH CREEK VWVTP
Sample Information
Nutrient and Other Measurements
Nitrogen (N) (ppm) P (ppm)
K (ppm) Ca (ppm) M,q (ppm)
S (ppm) Fe (ppm) Mn (ppm)
Zn (ppm)
Cu (ppm) B (ppm) Na (ppm) C (ppm)
Sample ID: 01
Total N 4830 1900
4200 196000 11100
8430 5510 101
53.9
46.1 38.1 703
Waste Code: MLS
Description:
Total Kjeldahl N:.................................................................................o
.............................................
Municipal (Lime Stab.)
pH
DM (%) SS (10-5S/cm)
EC (mS/cm)
CCE (/)
ALE(tons) C:N
Inorganic N 1120
NHS-N 961 12.19
77.9
76.3
1.51
Comments:
NO3-N 159.............................................................
........................
............. .......
Organic N Ni (ppm)
Cd (ppm) Pb (ppm) At (ppm),
Se (ppm) Li (ppm) As (ppm) Cr (ppm) Co (ppm) Cl (ppm) Mo (ppm)
Urea 87•2
0.63 6.11
Estimate of Nutrients Available for First Crop (lb / ton)
Other Elements (lb / ton)
Application Method
N P205 K20 Ca Mg
S Fe Mn Zn
Cu B Mo CI
Na
Ni Cd Pb At Se Li
Broadcast
2.11 4.07 6.29 183 10.4
7.88 5.15 0.09 0.05
0.04 0.04
1.09
0.14 0.00 0.01
Broadcast
1 2.11 4.07 6.29 183 10.4
7.88 5.15 0.09 0.05
0.04 0.04
1.09
0.14 0.00 0.01
Agronomist's Comments:
Completed: 10/9 O/2012
North Caroline
loklkia 1nn•'. I uml C.rn:nu..nm
Reprogramming of the laboratory -information -management system that makes this report possible is being funded
.through a grant from the. North Carolina Tobacco Trust Fund Commission.
Thank you for using agronomic services to manage nutrients and safeguard environmental quality.
- Steve Troxler, Commissioner of•Agriculture.

Sl�q zjm- '
S-. LWPZ-2WC
MCC `(,Lnits are in mg/kg
Parameters I Ce iCi
.Arsenic/ As
Cadmium / Cdd
Copper / Cu
Lead/ Pb
Mercrury / Hg
Nolybdenum / No
Nickel/.Ni
SeCenium / Se
Zinc / Zn
yH
Temp.
°o SoCids
75
85
4,300
840
57
75
420
100
Conc. MonthCy .Avg
41
7,500
12 or above
for 3 days
52 degrees C or
above for 3 days
50°0 or above
39
1,500
300
17
N/A .
420
100
2,800
.N/A
.N/A
N/A
0411412010

ery ton of agricultural lime normally applied,
one and one-halffons of Sta-Lime should be
applied.
Sta-Lime is distributed on a FIRST -COME, FIRST -SERVE Basis.
Call 878-3438 for more information

STA-I,Ii4IE
PRODUCT INFORMATION AND USE GUIDE
MANUFACTURED BY THE CITY OF STATESVILLE
POST OFFICE BOX 1 11 1
STATESVILLE. NORTH CAROLINA 28687-11 t
AT THE
FOURTH CREEK WASTEWATER TREATMENT FACILITY
LOCATED ON BELL FARM ROAD IN IREDELL COUNTY
The City of Statesville manufactures Sta-Lime from dewatered municipal wastewater
sludge, cement kiln dust, and quicklime. These ingredients are blended together in a
stabilization process to produce a material valuable to the agricultural community as a soil
liming agent and minor :nacronutrient source. Sta-Lime meets the Environmental Protection
Agency's Part 503 sludge regulations, which apply to all municipal wastewater treatment
facilities and regulate production and quality of biosolids.
Sta-Lime is not sludge - it is a stabilized sludge product. Pathogenic bacteria are
destroyed by combining these three products in an EPA approved process so this valuable
product can be safely recycled on land. This process meets the EPA. 503 regulations for
pathogen reduction through Alternative 2 and vector attraction reduction through Option 6.
The primary use of Sta-Lime is as an agricultural liming material. It reacts in the soil
root zone to adjust soil pH, improve soil productivity, and help provide optimum crop
production. The additional nutrients supplied may also help to reduce fertilizer costs for
Phosphorus and Potassium. Users of this product should review the following information on
Sta-Lime's lime value, nutrient content, application methods, and rates of application in order
to receive the maximum benefit from this valuable product.
STA-LFIN-IE ALKALI.NE LrNfING :bIATERIAL DATA
Average Density:
Solids Content:
Agricultural Lime Equivalency:
CaCo, Content:
Calcium Content:
Magnesium Contenc
65 pounds per cubic foot
80%
85%
76.5 %
367 pounds per ton
10 pounds per ton

STA-LIvIE
PRODUCT INFORMATION AND USE GUIDE
Page 2
STA-LI1i .ID MAJOR NUTRIENT CONTENT
Plant Available Nitrogen
Phosphorus:
Potassium:
2.0 pounds per ton
6.5 pounds per ton
30.0 pounds per ton
APPLICATION RATE FOR STA-LLViE
The ratio of application for agricultural lime versus Sta-Lime is 1 : 1.5, meaning that
for every ton of agricultural lime normally applied, one and one-half tons of Sta-Lime should
be applied. For example, if a recent soil report recommends that 2 tons per acre of
agricultural. lime should be applied to a particular corn field, then 3 tons per acre of Sta-Lime
should be applied (2 X 1.5 = 3)-. Sta-Lime should be applied in the same manner as any
other agricultural soil amendment, such as fertilizer or agricultural lime, using the same
methods and procedures as one would for any farming operation which practices sound
environmental techniques, including the following:
Application of Sta--Lime is -prohibited except in accordance with instructions on this -sheet.
• Maintain a 10' buffer between any Sta-Lime application site and any public or private
water supply source (including wells) and any stream, lake, or river.
• Do not apply Sta-Lime to any site that is flooded, frozen, or snow-covered.
• Provide adequate procedures to prevent surface runoff from carrying any Sta-Lime into
any surface waters.
• Take necessary steps to prevent wind erosion and surface runoff from carrying Sta-Lime
onto adjacent property or into any surface waters.
We look forward to continuing to provide you with this very beneficial product and
hope that you are pleased with its quality. We invite your comments or questions by writing
10 the above address, or by calling [phone].

PLANTINFLUENT
DECHLORINATION
COVERED
METERING SLUDGE
BUILDING
EFFLUENT STALIME
FLUME STORAGE
MH
SLUDGE
TREATMENT
FACILITIES
BAR SCREENS
CHLORINE
LIME
BASIN
CONVEYOR SLUDGE
STORAGE
INFLUENT
PAD
PUMP STATION
RAS
BELT
PRESS
CLARIFIERS
RAS
WET
WELL
SLUDGE
PUMP
FLOW
SPLITTER SLUDGE
STA.
BOX PUMPS
WAS
I
I AEROBIC
AERATION
AERATION SLUDGE
BASIN
*
BASIN DIGESTER
NO.1
NO.2
AERATORS
AERATORS
AERATORS
L - J
* FLOW
DISTRIBUTION
BOX
FLOW SCHEMATIC & WATER BALANCE
FOURTH CREEK WASTEWATER TREATMENT PLANT
CITY OF STATESVILLE

FOR RESIDUALS TRANSFER BETWEEN PLANTS, BY WATER RESOURCES DEPARTMENT PERSONNEL
IN THE UNLIKELY EVENT OF A SPILL, THE FOLLOWING ACTIONS SHALL BE IMMEDIATELY TAKEN:
1. MANAGEMENT OF CLEAN UP ACTIVITIES: The first Water Resources Department
representative at the scene will begin procedures to halt the spill and initiate clean up activities. Upon
arrival, the Director or Assistant Director will take immediate action to coordinate all activity. City of
Statesville labor and equipment are to be utilized. In the event additional labor and equipment are
required, assistance shall be requested from private contractors (see attached list). The Public
Information Director shall also communicate with the public on the scene, answering questions and
advising of the clean up activities.
2. HALT SOURCE OF SPILL: Such as a ruptured container or damaged transport unit.
3. CONTAIN SPILL: Form a barrier. Sufficient quantities of straw shall be used for such purpose.
Earthen barriers may be constructed to augment the straw bale containment area. The person in charge
on the spill site will advise the clean up personnel where to get the straw, lime, and other items
necessary to complete the clean up operation, i.e. local farmers, farm supply center, nursery, etc.
4. CLEAN UP: Employ front end loaders, vacuum equipment, sludge application vehicle, and/or local
septic tank service to remove as much of the spilled material as possible. Straw and/or sand should be
scattered in the spill area to soak up the remaining material. The straw and sand soaked material will be
collected and removed to a disposal area approved by representatives of the State regulatory agency.
5. FINAL CLEAN UP: Employ rotary brush sweeper if needed, and apply lime to the spill area upon the
approval of the clean up efforts by the State regulatory representative. If the event occurs on private
property, the clean up will be completed to the satisfaction of the property owner and State regulatory
representatives. The ultimate goal will be to restore the spill area to its original condition, if possible.
6. NOTIFICATION*: As soon as possible after the spill occurs, the Water Resource Department or
assistant will notify the Mooresville Regional Office, and they will also be responsible for notifying
other key City personnel.
7. REPORTING: Regional personnel and/or city/project personnel will notify the Regional Office of the
D.E. M. by telephone as soon as possible, but not more than 24 hours, or on the next working day
following the occurrence. The Director or Assistant Director shall provide a written report to the
appropriate regional office of the D.E. M. within 5 days of the occurrence. The report shall list all
relative information and actions taken.
11Page

Spill Emergency Call List
Water Resource Director
Name: Joe Hudson
Telephone: [phone]
Mobile: [phone]
Water Resource, Assistant Director
Name: Jerry Byerly
Telephone: [phone]
Mobile: [phone]
City Residuals Coordinator
Name: Andy Smith
Telephone: [phone]
Mobile: [phone]
Plant Operator
Fourth Creek Office
Name: Andy Smith
Phone: [phone]
Plant Mobile: [phone]
Third Creek Office
Name: Scott Austin Mobile: [phone]
Phone: [phone] .
Plant Mobile: [phone]
Water Treatment Plant
Name: Weston Johnson Mobile: [phone]
Phone: [phone]
Plant Mobile: [phone]
PUBLIC UTILITIES DIRECTOR
Name: Scott Harrell
Telephone: [phone]
Mobile: [phone]
City Public Information Director
Name: Nancy Davis
Telephone: [phone]
Mobile: [phone]
LOCAL POLICE — FIRE EMERGENCY: 911
DENR-WQ Regional Office: Mooresville: 704-663-1699
State of N.C. Warning Point: 1-800-662-7956 (Emergency # for nights, weekends and holidays)
2 1 P a g e

SPILL/EMERGENCY INFORMATION
TO BE USED FOR SLUDGE TRANSPORTED WITHIN WATER RESOURES.
List below the names of companies, addresses, telephone numbers, and any other pertinent data.
If you apply in or travel through more than one county, please include information for each of them.
SEPTIC COMPANY
Lentz Septic Service
Office: 704-876-1834
BACKHOE
Gilbert Engineering Inc.
704-872-0986
STRAW
Tractor Supply
704-838-0220
LIME
Tractor Supply
704-838-0220
SAND
Church Sand and Stone
704-872-4862
LOCAL POLICE
911
LOCAL FIRE DEPT.
911
3 1 P a g e

Fourth Creek Sta-Lime Inspection Report
Inspector:
Date:
Time:
Storage Facilities:
Maintenance or Repair:
Other Comments:
Fourth Creek Sta-Lime Inspection Report
Inspector:
Date:
Time:
Storage Facilities:
Maintenance or Repair:
Other Comments:
Fourth Creek Sta-Lime Inspection Report
Inspector:
Date:
Time:
Storage Facilities:
Maintenance or Repair:
Other Comments:
Fourth Creek Sta-Lime Inspection Report
Inspector:
Date:
Time:
Storage Facilities:
Maintenance or Repair:
Other Comments:

2015 Sampling Schedule ( Sta-Lime Sludge )
Month I Date Sampling Procedure I Date Isampling Procedure jDate ISampling
Bi-weekly & Quarterly Sta-
I
January
12th
I lime
261th
Bi-weekly Sta-lime
Bi-weekly Sta-lime & 60
February
9th
Day/7 Fecal
23rd
Bi-weekly Sta-Lime
March 91th Bi-weekly Sta-lime 23rd Bi-weekly Sta-lime
Bi-weekly & Quarterly Sta-
April
6th
lime 60 Day/7 Fecal
201th
Bi-weekly Sta-lime
May A Bi -weekly Sta-Lime 181th Bi -weekly Sta-Lime
Bi-Weekly Sta-Lime & 60 1 Bi-weekly
June 1st I Day/ 7 Fecal I. 15th Bi-weekly Sta-lime 129th Sta-lime
Bi-weekly, Quarterly,(TCLP &
Hazardous 3rd & 4th Sludge (Salmonella) & Bi- weekly Sta-
July 131th & Sta-Lime) 271th Lime
Bi-Weekly Sta-Lime & 60
Bi-weekly
August
3rd
Day/ 7 Fecal
17th
Bi-weekly Sta-lime
31st
Sta-lime
Bi-Weekly Sta-Lime & 60 Day/
September
14th
Bi-weekly Sta-lime
28th
7 Fecal
Bi-weekly & Quarterly Sta-
October
12th
lime
26th
Bi-weekly Sta-lime
Bi-Weekly Sta-Lime & 60 Day/
November
I 91th
Bi-weekly Sta-Lime
23rd
7 Fecal
December 7th Bi-weekly Sta-lime 21st Bi-weekly Sta-lime
( )- Annual Sampling Only.

Sta-Lime Sampling & Monitoring Plan Narrative
Andy Smith, 4th Creek WWTP Supervisor and Todd Robinson, 4th Creek WWTP
Senior Operator is responsible for sampling and monitoring of the Sta-Lime.
Once the Sta-Lime has been processed, it is conveyed into 1 of 8 pulse bins. When
the pulse bin is full, samples are collected for pH and temperature. After 3 days,
samples are collected again from the same pulse bin for pH and temperature.
These samples have to maintain a pH of 12 or greater and a temperature of 52
degrees C for the duration of the 3 days before leaving the plant site. Sta-Lime
samples are also collected for metals and fecal coliform on a bi-weekly schedule.
There are also Sta-Lime samples collected quarterly per the permit which includes
metals and nutrient parameters. Every 60 days 7 fecal samples are collected per
the permit. Annually we collect Sta-Lime samples for TCLP, Hazardous, Reactivity
and Ignitability as well as Salmonella.
If any of these samples are over the permit limit or do not meet the permit
requirements, this product does not leave the plant site. In the event that this
does happen, the City will re process this Sta-Lime and re sample as needed.

Andy Smith
City of Statesville .
Post Office Box 1111
Statesville, NC 28687-1111
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
__ .. Coleen H. Sullins, Director,
Division of Water Quality
October 15, 2008 luul OCT 3 % 2008
Subject: Removal of Equipment
Permit No. WQ0006245
City of Statesville N-Viro Processing Facility and Sta-Lime Distribution Program
Iredell County
Dear Mr. Smith:
The Land Application Unit has reviewed your September 29, 2008 request to remove the Brown
Bear from your treatment process and has no objection to eliminating this piece of equipment.
This equipment is not listed in your permit, but a reference to turning the residuals periodically is
referenced. In a phone conversation with you, September 30, 2008, you indicated that you have
other equipment to turn the residuals as need.
If you have any questions, feel free to contact me at [phone] or by e-mail at
[e-mail].
I
Aquifer Protection Section 1636 Mail Service Center
Internet: www.ncwaterguality.org Location: 2728 Capital Boulevard
An Equal Opportunity/Affirmative Action Employer— 50% Recycled110% Post Consumer Paper
Sincerely,
E. D. Hardee
Land Application Unit
NoAhCarolina
)Vatura!!b,
Raleigh, NC 27699-1636 Telephone: [phone]
Raleigh, NC 27604 Fax 1: [phone]
Fax 2: [phone]
Customer -Service: [phone]

r
' of w A rEq
=1
MR. ROBERT W HITES, JR.
CITY OF STATESVILLE
POST OFFICE BOX 1111
STATESVILLE, NORTH CAROLINA 28687
Dear Mr. Hites:
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E., Director
Division of Water Quality
October 20, 2006 D
OCT 3 0 2006
Subject: Permit No. WQ0006245
City of Statesville
City of Statesville N-Viro Processing Facility and
Sta-Lime Distribution Program
Distribution of Residual Solids (503)
Iredell County
In accordance with your permit renewal and modification application package received on August 14,
2006, we are forwarding herewith a renewed of Permit No. WQ0006245, dated October 20, 2006, to the
City of Statesville for the subject residuals lime stabilization facility and distribution program.
This permit shall be effective from the date of issuance until September 30, 2011; shall void Permit No.
WQ0006245, issued on May 6, 2002; and shall be subject to the conditions and limitations as specified
therein. Make note of this permit's expiration date and the fact that a permit renewal application is due to
the Division of Water Quality (Division) no later than six months prior to that date (i.e., see Condition VI.
7.), as the Division does not send reminders to apply for permit renewal.
Please note that on September 1, 2006 State Administrative Code 15A NCAC Subchapter 02T — Waste
not Discharged to Surface Water was adopted. This permit does not incorporate the requirement of the
new rules since the permit renewal application was received before September 1, 2006. Upon future
permit renewal or major modifications requests, the residual program will be subject to the 02T rules. It
is recommended that the facility begin planning for any changes needed to meet the requirements of the
02T rules when they become applicable.
As always, remember to take the time to review this permit thoroughly, pay particular attention to the
monitoring requirements in this permit. Please be aware that failure to establish an adequate system for
collecting, maintaining, and submitting the required operational information will result in future
compliance problems.
If any parts, requirements, and/or limitations contained in this permit are unacceptable, you have the right
to request an adjudicatory hearing upon written request within 30 days following receipt of this permit.
This request shall be in the from of a written petition, conforming to Chapter 150B of the North Carolina
General Statutes and filed with the Office of Administrative Hearings at 6714 Mail Service Centel
NorthCarolina
Vatun7lly
Aquifer Protection Section 1636 Mail Service Center
Internet: www.ncwaterouality.org Location: 2728 Capital Boulevard
An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper
Raleigh, NC 27699-1636 Telephone: [phone]
Raleigh, NC 27604 Fax 1: [phone]
Fax 2: [phone]
Customer Service: [phone]

MR. ROBERT W. HITES, JR.
October 20, 2006
Page 2
Raleigh, North Carolina 27699-6714. Unless such demands are made, this permit shall be final and
binding._ _ _
If you-need'any additional inf6rination concerning this matter, please contact Jon Risgaard by telephone
a (91'9) 715-61 ,}6+y7, or via a -mail [e-mail].
} Sincerely,
for Alan W. Klimek, P.E.
cc: dell g4t,�hQgpargment
Lulooresi!14 Re;ion 1 +%ce= ,emuWEIProtectioneetioga
Technical Assistance and Certification Unit
APS Central Files
LAU Files

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
LAND APPLICATION OF RESIDUAL SOLIDS PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina
as amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
City of Statesville
Iredell County
FOR THE
continued operation of a N-Viro Processing Facility for the lime stabilization of residuals generated
from the treatment of municipal wastewater and potable water at the facilities listed in Condition II.
3. and consisting of the following minimum components: a conveyor belt (i.e., to be replaced with a
screw -type auger during the 2002-2003 fiscal year) to transport residuals from the Fourth Creek
WWTP filter press facilities to a 53-foot long covered, cleated, feeder conveyor; two 25-cubic yard
storage hoppers for the storage of dewatered residuals from the Third Creek WWTP and the City of
Statesville's WTP; bottom screw conveyors to transport residuals from the storage hoppers to
flanged connections above the 53-foot long covered, cleated, feeder conveyor; a 25-foot long,.12-
inch diameter, twin screw mixer; two, 12-foot diameter by 23-foot tall (i.e., 60-ton capacity),
straight -wall, leg -supported silos with variable speed volumetric feeders and a common transfer
screw conveyor to transport lime and/or kiln dust to the mixer; a covered, cleated -side wall conveyor
from the end of the mixer to the truck loading station; appropriate non -leaking transport truck(s) or
approved equivalent to convey the mixted lime/kiln dust and residuals; protected pulse bins into
which the mixed lime/kiln dust and residuals are dumped and allowed to heat; a 150-foot by 300-
foot curbed, asphalt curing slab onto which the mixed lime/kiln dust and residuals are placed in
windrows, allowed to continue to heat, periodically turned, and dried; a stormwater swale and drain
system draining back to the wastewater treatment plant (i.e., walled and roofed pulse bins are located.
along. the upslope 300-foot side of the curing slab); all necessary measuring devices to ensure that
each truck load of the mixed lime/kiln dust meets the requirements listed in Condition I. 6.; all
associated controls, support structures, piping, and appurtenances; and the continued operation of a
program for the distribution of up to 7,000 dry tons per year of a Class A residuals product marketed
under the name Sta-Lime.

N
Both the facility and the program shall be operated such that no discharge of waste to
surface waters occurs, pursuant to the permit renewal and modification application package received
on November 3, 2001 as well as the additional information received on January 23, 2002 and April
29, 2002, and in conformity with the project plan, specifications, and other supporting data
subsequently filed and approved by the Department of Environment and Natural Resources and
considered a part of this permit.
This permit shall be effective from the date of issuance until September 30, 2011; shall void
Permit No. WQ0006245, issued on May 6, 2002; and shall be subject to the following specified
conditions and limitations:
1. PERFORMANCE STANDARDS
The residuals lime stabilization facility and distribution program shall be effectively
maintained and operated as a non -discharge system to prevent the discharge of any
wastes to waters of the state resulting from the operation of this facility or program.
2. This permit shall become voidable in the event of failure of the residuals lime
stabilization facility or distribution program to adequately protect the assigned water
quality standards of the surface waters and groundwater.
3. The issuance of this permit shall not relieve the Permittee of the responsibility for
damages to surface water or groundwater resulting from the operation of this residuals
lime stabilization facility or distribution program.
4. In the event that the residuals lime stabilization facility or distribution program is not
operated satisfactorily, including the creation of nuisance conditions, the Permittee shall
take any immediate corrective actions as may be required by the Division of Water
Quality (Division).
Diversion or bypassing of untreated residuals or leachate from the residual lime
stabilization facility shall be prohibited. All leachate shall be reused as a wetting agent
for the processing of residuals or disposed of through a Division -approved method.
6. When wastewater residuals are sold or given away, one of the Class A pathogen
requirements in 40 CFR " Part 503.32(a) and one of vector attraction reduction
requirements in 40 CFR Part 503.33 shall be met. Additionally, an evaluation shall be
performed which demonstrates the residuals' ability to comply with this requirement.
Upon request, a copy of this evaluation, including all test results and calculations, shall
be submitted.
In addition to the above, the Division has approved the following process, which has
been determined and approved to be equivalent to a Process to Further Reduce
Pathogens (PFRP) by the Pathogen Equivalency Committee (PEC), for use by the
Permittee. Note that the Permittee still has to perform the fecal coliform/Salmonella sp.
bacteria density testing and meet one of the vector attraction reduction requirements in
40 CFR Part 503.33 if this PFRP-equivalent process is used.
2

a. N-Viro International Corporation (Toledo, Ohio)
Advanced Alkaline Stabilization with Subsequent Accelerated Drying
i. Alternative 1: Fine alkaline materials (i.e., cement kiln dust, quicklime
fines, pulverized lime, or hydrated lime) shall be uniformly mixed by
mechanical or aeration mixing into liquid or dewatered residuals to raise the
PH to greater than 12 for seven days. If the resulting mixture is liquid, it
shall then be dewatered. The mixture shall then be air dried, while the pH
remains above 12 for greater than or equal to seven days, for greater than 30
days and until the mixture reaches a total solids concentration greater than
or equal to 65 percent. A total solids concentration of greater than or equal
to 60 percent shall be achieved in the mixture before the pH drops below 12.
The mean temperature of the air surrounding the mixture shall be above five
degrees Celsius (i.e., 41 degrees Fahrenheit) for the first seven days.
ii. Alternative 2: Fine alkaline materials (i.e., cement kiln dust, quicklime
fines, pulverized lime, or hydrated lime) shall be uniformly mixed by
mechanical or aeration mixing into liquid or dewatered residuals to raise the
PH to greater than 12 for greater than or equal to 72 hours. If the resulting
mixture is liquid, it shall then be dewatered. The mixture shall then be
heated, while the pH remains above 12, using exothermic reactions or other
thermal processes to achieve temperatures of greater than or equal to 52
degrees Celsius (i.e., 126 degrees Fahrenheit) throughout the mixture for
greater than or equal to 12 hours. The mixture shall then be air dried, while
the pH remains above 12 for greater than or equal to three days, to a total
solids concentration of greater than or equal to 50 percent.
7. No Class A residuals product that tests or is classified as a hazardous or toxic waste
under 40 CFR Part 261 shall be sold or given away under the conditions of this permit.
II. OPERATION AND MAINTENANCE REQUIREMENTS
The residuals lime stabilization facility and distribution program shall be properly
operated and maintained at all times.
2. Upon classification of the residuals lime stabilization facility and distribution program
by the Water Pollution Control System Operators Certification Commission
(WPCSOCC), the Permittee shall employ a certified operator to be in responsible charge
(ORC) of the facility and program. The operator shall hold a certificate of the type
classification assigned to the facility and program by the .WPCSOCC. The Permittee
shall also employ a certified back-up operator of the appropriate type to comply with the
conditions of 15A NCAC 8G .0202.

3. No residuals other than those generated by the following residuals source -generating
facilities shall be approved for distribution in accordance with this permit:
Permit Volume
Source County Number (Dry Tons/Year)
-N-Viro Processing Facility Iredell NDPU Permit No. WQ0006245 7,000
Fourth Creek WWTP Iredell NPDES Permit No. NCO031836 Included Above
Third Creek WWTP Iredell NPDES Permit No. NCO020591 Included Above
City of Statesville WTP Iredell PWSS ID No. 01-49-010 Included Above
4. No other residuals other than that from the residuals source -generating facility specified
in Condition II. 3. may be lime stabilized and distributed under this permit. The
Permittee shall request and obtain a permit amendment from the Division for each
additional residual source -generating facility prior to acceptance of those residuals for
treatment in the approved residuals lime stabilization facility and distribution through
the approved residuals distribution program.
All residuals and Class A residuals product shall be adequately stored to prevent
leachate runoff prior to and following treatment. Following treatment, the Class A
residuals product may be stored in an elevated silo, placed on a concrete pad, kept under
shelter, covered, or stored in a manner as otherwise approved by the Division until such
time as it is distributed to the user. The Permittee may also use the out -of -service drying
beds at the Fourth Creek WWTP to store the Class A residuals product, as long as all
leachate is routed to the wastewater treatment facility. If an alternative storage site is to
be used, approval shall first be obtained from the Division.
6. Adequate provisions shall be taken to prevent wind erosion and surface runoff from
conveying pollutants from residuals or the Class A residuals product from the residuals
lime stabilization facility onto adjacent property or into any surface waters.
7. For a Class A residuals product to be sold or given away in bags or other container for
application to the land, the following shall be satisfied:
The Ceiling Concentrations (Dry Weight Basis) and the Pollutant Monthly Average
Concentrations (Dry Weight Basis) shall be maintained:
Ceiling Monthly Average
Concentrations Concentrations
Parameters (M94) Ngkg)
Arsenic
75
41
Cadmium
85
39
Copper
4,300
1,500
Lead
840
300
Mercury
57
17
Molybdenum
75
----
Nickel
420
420
Selenium
100
100
Zinc
7,500
2,800
0

A label shall be affixed to the bag or other container in which a Class A residuals
product is sold or given away for application to the land, or an information sheet shall
be provided to the person who receives the Class A residuals product sold or given
away in another container for application to the land. The label or information sheet
shall contain the following information:
a. The name and address of the person who prepared the Class A residuals product
that is sold or given away in a bag or other container for application to the land.
b. A statement that application of the Class A residuals product to the land is
prohibited except in accordance with the instructions on the label or information
sheet.
c. The following statement shall be included to help prevent direct application of the
Class A residuals product to water supply sources and all other waters of the state.
"As with any fertilizer product, do not apply in or near any water supply source or
any body of water, including wells, streams, rivers, and lakes."
d. The Class A residuals product shall not be applied to any site that is flooded,
frozen, or snow-covered.
e. Adequate procedures shall be provided to prevent surface runoff from carrying
any disposed or stored Class A residuals product into any surface waters.
III. MONITORING AND REPORTING REQUIREMENTS
1. Any monitoring (i.e., including groundwater, surface water, residuals, soil, or plant
tissue analyses) deemed necessary by the Division to ensure protection of - the
environment shall be established and an acceptable sampling and reporting schedule
shall be followed.
2. Proper records shall be maintained by the Permittee to track all Class A residuals
product distribution activities. These records shall include, but are not necessarily
limited to, the following information:
a. Source, amount, and analysis of each Class A residuals product.
b. Name of the initial recipient of the Class A residuals product, the amount
distributed, and the intended use.
3. The Class A residuals product shall be analyzed to demonstrate that they are non-
hazardous under the Resource Conservation and Recovery Act (RCRA). A corrosivity,
ignitability, and reactivity analysis as well as a Toxicity Characteristics Leaching
Procedure (TCLP) analysis shall be conducted by the Permittee annually, and the results
of the analyses shall be maintained on file by the Permittee for a minimum of five years.

The TCLP analysis shall include the following parameters (i.e., note the regulatory level
in milligrams per liter in parentheses):
Arsenic (5.0)
Barium (100.0)
Benzene (0.5)
Cadmium (1.0)
Carbon tetrachloride (0.5)
Chlordane (0.03)
Chlorobenzene (100.0)
Chloroform (6.0)
Chromium (5.0)
in -Cresol (200.0)
o-Cresol (200.0)
p-Cresol (200.0)
Cresol (200.0)
2,4-D (10.0)
1,4-Dichlorobenzene(7.5) Nitrobenzene(2.0)
1,2-Dichloroethane (0.5)
Pentachlorophenol (100.0)
1,1-Dichloroethylene (0.7)
Pyridine (5.0)
2,4-Dinitrotoluene (0.13)
Selenium (1.0)
Endrin (0.02)
Silver (5.0)
Hexachlorobenzene (0.13)
Tetrachloroethylene (0.7)
Heptachlor (and its hydroxide) (0.008)
Toxaphene (0.5)
Hexachloro-1,3-butadiene (0.5)
Trichloroethylene (0.5)
Hexachloroethane (3..0)
2,4,5-Trichlorophenol (400.0)
Lead (5.0)
2,4,6-Trichlorophenol (2.0)
Lindane (0.4)
2,4,5-TP (Silvex) (1.0)
Mercury (0.2)
Vinyl chloride (0.2)
Methoxychlor (10.0)
Methyl ethyl ketone (200.0)
After the Class A residuals product has been monitored for two years at an annual
frequency, the Permittee may submit a request to the Division for a permit modification
to reduce the frequency of this monitoring requirement. In no case, however, shall the
frequency of this monitoring be less than once per permit cycle when the Class A
residuals product is sold or given away during that year.
4. An analysis shall be conducted by the Permittee on the Class A residuals product six
times year from the date of permit issuance. The results of all analyses shall be
maintained on file by the Permittee for a minimum of five years. The analysis shall
include the following parameters:
Aluminum
Ammonia -Nitrogen
Arsenic
Cadmium
Calcium
Copper
Lead
Magnesium
Mercury
Molybdenum
Nickel
Nitrate -Nitrite Nitrogen
Percent Total Solids
pH
Phosphorus
Potassium
Selenium
Sodium
Total Kjeldahl Nitrogen
Zinc
Plant Available Nitrogen
(by calculation)
The Permittee may submit a request to the Division for a permit modification to reduce
the frequency of this monitoring requirement. In no case, however, shall the frequency
of this monitoring be less than once per year when the Class A residuals product is sold
or given away during that year.
The Class A residuals product shall be monitored by the Permittee every 60 days for
compliance with Condition I. 6. of this permit. The monitoring frequency cycle shall
start on the date of permit issuance, and the results of all analyses shall be maintained on
file by the Permittee for a minimum of five years. Data to verify stabilization of the
product shall be maintained by the Permittee. The required data shall be specific to the
stabilization process utilized, but should be sufficient to demonstrate compliance with
the Class A pathogen requirements in 40 CFR Part 503.32(a) and the vector attraction
reduction requirements in 40 CFR Part 503.33 clearly. In addition, the EPA certification

statements concerning compliance with pathogen requirements, vector attraction
reduction requirements, and management practices shall be completed at the above
frequency by the proper authority or authorities if more than one is involved, either the
person who generates the residuals or the person who prepares the product to be sold or
given away.
6. Laboratory analyses and/or operational data, as required by Condition III. 3., and
Condition III. 4., and Condition III. 5., shall be performed/gathered on the Class A
residuals product as it is to be distributed. Furthermore, analytical determinations made
pursuant to the monitoring and reporting requirements of this permit shall be made by a
laboratory certified by the Division for the required parameter(s) under 15A NCAC 2H
.0800 or 15A NCAC 2H .1100.
7. Three copies of all required monitoring and reporting requirements as specified in
Condition III. 1., Condition III. 2., Condition III. 3., Condition III. 4., and Condition III.
5. shall be submitted annually on or before March 1" of the year following the
distribution event to the following address:
NCDENR-DWQ
Information Processing Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
8. Noncompliance Notification:
The Permittee shall report by telephone to the Water Quality Section of Division's
Mooresville Regional Office at telephone number [phone], as soon as possible,
but in no case more than 24 hours or on the next working day following the occurrence
or first knowledge of the occurrence of any of the following:
a. Any occurrence with the residuals lime stabilization facility or distribution program
that results in the land application of significant amounts of wastes which are
abnormal in quantity or characteristic.
b. Any failure of the residuals lime stabilization facility or distribution program
resulting in a release of material to receiving waters.
c. Any time that self -monitoring information indicates that the residuals lime
stabilization facility or distribution program has gone out of compliance with the
conditions and limitations of this permit or the parameters on which the system was
designed.
d. Any process unit failure, due to known or unknown reasons, that render the
residuals lime stabilization facility incapable of adequate residual treatment.
e. Any spillage or discharge from a vehicle or piping system during transportation of
residuals or Class A residuals product.
Persons reporting such occurrences by telephone shall also file a written report in
letterform within five days following first knowledge of the occurrence. This report
shall outline the actions taken or proposed to be taken to ensure that the problem does
not recur.
7

IV.
V.
GROUNDWATER REQUIREMENTS
Applicable Boundaries:
a. The COMPLIANCE BOUNDARY for the residuals lime stabilization facility shall
be as specified by regulations in 15A NCAC 2L (i.e., "Groundwater Classifications
and Standards"). The Compliance Boundary for a disposal system individually
permitted after December 31, 1983 shall be established at either (1) 250 feet from
the waste disposal area or (2) 50 feet within the property boundary, whichever is
closest to the residuals lime stabilization facility. An exceedance of groundwater
quality standards at or beyond the Compliance Boundary shall be subject to
immediate remediation action according to 15A NCAC 2L .0106(d)(2).
b. The REVIEW BOUNDARY shall be established around the residuals lime
stabilization facility midway between the Compliance Boundary and the perimeter
of the waste disposal area. Any exceedance of groundwater quality standards at the
Review Boundary shall require action in accordance with 15A NCAC 2L
.0106(d)(1).
2. Other Requirements:
a. Any groundwater quality monitoring, as deemed necessary by the Division, shall be
provided.
INSPECTIONS
The Permittee or his designee shall inspect the residuals storage, transport, and treatment
facilities to prevent malfunctions and deterioration, operator errors and discharges which
may cause or lead to the release of wastes to the environment, a threat to human health,
or a nuisance. The Permittee shall maintain an inspection log or summary including at
least the date and time of inspection, observations made, and any maintenance, repairs,
or corrective actions taken by the Permittee. This log of inspections shall be maintained
by the Permittee for a period of five years from the date of the inspection and shall be
made available to the Division or other permitting authority, upon request.
2. Any duly authorized officer, employee, or representative of the Division may, upon
presentation of credentials, enter and inspect any property, premises or place on or
related to the residuals lime stabilization facility at any reasonable time for the purpose
of determining compliance with this permit; may inspect or copy any records that must
be kept under the terms and conditions of this permit; and may obtain samples of
groundwater, surface water, or leachate.
VI. GENERAL CONDITIONS
1. This permit shall become voidable unless the residuals lime stabilization facility and
distribution program are operated in accordance with the conditions of this permit, the
supporting materials, and in the manner approved by the Division.
2. This permit shall be effective only with respect to the nature and volume of residuals
described in the application and other supporting data.

,Y
Failure to abide by the conditions and limitations contained in this permit may subject
the Permittee to an enforcement action by the Division in accordance with North
Carolina General Statutes § 143-215.6A through § 1437215.6C.
4. The annual administering and compliance fee shall be paid by the Permittee within 30
days after being billed by the Division. Failure to pay the fee accordingly may cause the
Division to initiate action to revoke this permit, as specified by 15 NCAC 2H .0205
(c)(4)•
5. The issuance of this permit does not preclude the Permittee from complying with any
and all statutes, rules, regulations, or ordinances that may be imposed by other
government agencies (i.e., local, state, and federal) which have jurisdiction, including,
but not limited to, applicable river buffer rules in 15A NCAC 2B .0200, soil erosion and
sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's
General Permit NCG010000, and any requirements pertaining to wetlands under 15A
NCAC 2B .0200 and 15A NCAC .0500.
r
6. This permit may be modified, revoked, and/or reissued to incorporate any conditions,
limitations and .monitoring requirements the Division deems necessary in order to
protect the environment and public health adequately.
The Permittee, at least six months prior to the expiration of this permit, shall request .its
extension. Upon receipt of the request, the Division shall review the adequacy of the
residuals lime stabilization facility and distribution program described therein, and if
warranted, shall extend the permit for such period of time and under such conditions and
limitations as it may deem appropriate.
8. This permit shall not be automatically transferable. In the event that there is a desire for
the residuals lime stabilization facility and distribution :program to change ownership or
to change the name of the Permittee, a formal permit request shall be submitted to the
Division documentation from the parties involved and other supporting materials as may
be appropriate. The approval of this request shall be considered on its merits and may or,
may not be approved.
Permit issued this the Twentieth day of October, 2006.
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
.;for Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ006245
E

NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Charles Wakild, P. E.
Governor Director
January 3, 2012
MEMORANDUM
TO: Rob Krebs, Surface Water Protection Su ervisor
�An 1tew :%trier, uiferc�le�to Superrvisor
DWQ Mooresville Regional Office
FROM: William H. (Bill) Bland, Jr., P.E.
Review Engineer
Facilities Evaluation Unit
Construction Grants and Loans Section
SUBJECT: City of Statesville
Third Creek Wastewater Treatment Plant Expansion to 6 MGD
Engineering Report and Environmental Information Document
Project No.: CS370395-03
Dee Freeman
Secretary
One copy of the subject Third Creek Wastewater Treatment Plant Expansion to 6 MGD
Engineering Report and Environmental Information Document is attached for the Mooresville
Regional Office's technical review and comment. The Regional Office's technical input
concerning this project, based on the Region's knowledge of the Mooresville's collection
system/wastewater facilities, will be greatly appreciated. Please keep this copy of the report for
your files and return your comments to this office by January 31, 2012, if possible.
Thank you for your continued cooperation and responsiveness. If you have any questions, please
contact me at [phone] at your earliest convenience.
whb
Attachment
cc: Jennifer M. Haynie, FEU Supervisor
FEU/SRF
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604
Phone: [phone] FAX: [phone] Customer Service:1-877-623-6748
Internet: www.ncwaterauality.oro
Nne
orthCarohna
Nl.%tllrlilly
An Equal Opportunity 1 Affirmative Acton Employer

MATERIAL; SAFETY. DATA SHEET
Total Solutions
P.O. Box 240014
Milwaukee, WI 53224 .
GENERAL INFORMATION NUMBER.-, (414) .354-6417
CHEMTREC: [phone]
TOTAL
REVISION DATE: August 10, 2006
DATE OF ISSUE: August 22, 2006
roduct Identification
SUPER .WEED KILLER" r
PRODUCT CODE:- 0322
CHEMICAL FORMULATION: Liquid herbicide concentrate.
NFPA HAZARD IDENTIFICATION SYSTEM: HEALTH: 2 FLAMMABILITY: 2 REACTIVITY:0
HAZARD RATING: 4 -Extreme;.; `. 3 - High; 2 - Moderate; 1 - Slight, 0 - Insignificant
II - Hazardous Ingredients
Values reported as TWA unless noted.
.. APPROX OSHA ACGIH EPA 40 CFR: .
SUBSTANCE % PEL TLV 302 355 372 CAS #
Petroleum Distillates 70.0-80.0 100 ppm 100 ppm N N N 64741-44-2
Ethylbenzenes < 1.00 100 ppm l O0 ppm Y N Y 100-14-4
n-Butanol 1.00-5.00 50 ppm (skin)C 50 ppm (skin)C Y N Y 71-36-3
Xylene 1.00-5.00 100 ppm 100 ppm Y N Y 1330-20-7
Glycol Monophenyl-Ether 1.00-5.00 N/E ME N N Y 122-99-6
1,2,4-Trimethylbenzene 1.00-5.00 25 ppm 25 ppm N N Y 95-63-6
2,4-bis(isopropylamino)-6-methoxy-S- .3.73 N/E N/E N N N 1610-18-0
triazine (Prometon)
o-Xylene 1.00-5.00 100 ppm 100 ppm Y N Y 95-47-6
Key: PEL: Permissible Exposure Limit TLV: Threshold Limit Value C: Ceiling level STEL: Short Tenn Exposure Limit
NIA: Not Applicable N/D; Not Determined N/E: Not Established Y: Yes N: No
302: CERCLA List of Hazardous Substances and Reportable Quantities (40 CFR 302.4).
355: SARA TITLE III / List of Extremely Hazardous Substances for Emergency Planning and Notification (40 CFR 355).
372: SARA TITLE III / List of Toxic Chemicals subject to Release Reporting (Community Right to Know) (40 CFR 372).
HI Physical Data
BOILING POINT ff): N/A SPECIFIC GRAVITY (WATER =1): 0.87
VAPOR PRESSURE (mm Hg): N/D VOC CONTENT (% by weight): < 90.0
VAPOR DENSITY (AIR =1): N/D EVAPORATION RATE (WATER =1): > 1.0
SOLUBILITY IN WATER: Emulsifies pH: N/A
APPEARANCE AND ODOR: Reddish -brown liquid; typical petroleum distillate odor.
IV - Fire and Explosion Hazard Data
FLASH POINT (OF): 123 (TEST METHOD): Closed cup
FLAMMABLE LIMITS IN AIR (VOLUME %) UPPER: N/D LOWER: N/D
EXTINGUISHING MEDIA: Foam, carbondioxide, dry chemical.
SPECIAL FIRE FIGHTING PROCEDURES: Firefighters should be equipped with full protective gear including self-contained
breathing apparatus: Fire may produce hazardous vapors. Minimize amount of water used to fight fire, as runoff may cause pollution.
Contain any runoff for proper disposal. Cool containers with water fog
UNUSUAL FIRE AND EXPLOSION HAZARD: Solvent vapors may flash back.

GROUNDWATER FIELD/LAB FORM
Location code :3 Z Z 6' 4 1- "/ F_ �
County Rowan
Quad No Serial
Lat. Long.,
Report To: ARO, FRO(MR RO, WaRO, WiRO,
WSRO, Kinston FO, Fed. Trust, Central Off., Other:_
Shipped by: Bu _ our' , Hand Del., Other:
Collector(s): C t' n /!q� Date
FIELD ANALYSES '
PH 400 G s Spec. Cond.94 '7;?-
Temp.to / °C Odor —
Appearance
Field Analysis By:
1 ARORATC)RY ANAI YSFS
BOD 310 mg/L
COD High 340 mg/L
COD Low 335 mg/L
Coliform: MF Fecal 31616 /looml
Coliform: MF Total 31504 /loom]
TOC 680 mg/L
Turbidity 76 NTU
Residue, Total Suspended 530 mg/L
pH 403 units
Alkalinity to pH 4.5 410 mg/L
Alkalinity to pH 8.3 415 mg/L
Carbonate 445 mg/L
Bicarbonate 440 mg/L
Carbon dioxide 405 mg/L
Chloride 940 mg/L
Chromium: Hex 1032 ug/L
Color: True 80 Cyz
Cyanide 720
SAMPLE TYPE
1 Water
❑ Soil
❑ Other
❑ Chain of Custody
North Carolina
Department of Environment and Natural Resources
DIVISION OF WATER QUALITY -GROUNDWATER SECTION
SAMPLE PRIORITY
-)Rr Routine Lab Number
❑ Emergency Date Received Time:
Fi u� Rec'd By: From:Bus, Courier, Hand Del.,
Other:
Data Entry By: Ck:
Date Reported:
Purpose:
Time I/34> Baseline, Comp]
Owner 6 ct� -vim
`C Location or Site .9 3 1�4�
`,, Description of sampling point_
Sampling Method 6 n
eJ +�-, L. '� 2
Compliance., LUleon, Pesticide Study, Federal Tru ,- thef*.
a-7
Diss. Solids 70300 mg/L.
_S(
Ag-Silver 46566 f
Fluoride 951 mg/L
AI -Aluminum 46557
Hardness: Total 900 mg/L
k-_
As -Arsenic 46551
Hardness (non-carb) 902 mg/L
ba-Barium 46558
Phenols 32730 ug/I
Ca-Calcium'46552
Specific Cond. 95 NMhos/cm
Cd-Cadmium-46559
Sulfate 945 mg/L
Cr-Chromium 46559
Sulfide 745 mg/L
Cu-Copper 46562
f
Fe -Iron 46563
Oil and Grease mg/L
Hg-Mercury 71900
K-Potassium 46555
Mg -Magnesium 46554
/
Mn-Manganese 46565
NH3 as N 610 mg/L
Na-Sodium 46556
TKN as 625 mg/L
Ni-Nickel
N .2 ++ NO3 as N 630 mg/L
-.)
Pb-Lead 46564
P: Total as P 665 mg/L
Se -Selenium
Nitrate (NO3 as N) 620 mg/L
-)r
Zn-Zinc 46567
Nitrite (NO2 as N) 615 mg/L
Lab Comments
./
GW-54 REV. 4/06 For Dissolved Analysis -submit filtered sample and write'DIS' in block.
Sample Interval
(Pumping time, air temp., etc.)
Or anochlorine Pesticides
Or ano hos horus Pesticides
Nitrogen Pesticides
Acid Herbicides
PCBs
Semivolatile Organics
TPH-Diesel Range
Volatile Organics(VOA bottle
w
TPH-Gasoline Range
TPH-BTEX Gasoline Range
LAB USE ONLY
Temperature on arrival (°C):

O�O�. W AT F9pG
c
> —I
•
City of Statesville
Post Office Box 111,41
Statesville, North Carolina 28677
Attention: Andy Smith
Dear Mr. Smith:
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
GROUNDWATER SECTION
April 2, 2004
RE: Groundwater Monitoring
Third Creek WWTP Monofil Facility
Permit No. WQ0004040
Iredell County, N.C.
Thank you for your prompt response to my letter of March 31. During our telephone conversation this
morning, you clarified the issue regarding your reporting of the sampling parameters. In addition,
please disregard my request regarding MW-2. I misread the stated PQL. I apologize for any
inconvenience this may have caused you.
MAF/letters/3rd Creek Apr 2 04
Division of Water Quality / Groundwater Section / Mooresville Regional Office
919 North Main Street, Mooresville, NC 28115
Sincerely,
Margaret A. Finley
Hydrogeological Technician
Phone: [phone] Fax: [phone]
Internet: htto://gw.ehnr.state.nc.us
YXI*j
NCDENR

©
PYMichael F. Easley, Governor
William G. Ross le Jr.,
North Carolina Department of Environment and Natural Resources
Alan W. Idimek, P.E. Director
Division of Water Quality
GROUNDWATER SECTION
March 31, 2003
City of Statesville
Post Office Box 1111
Statesville, North Carolina 28677
Attention: Andy Smith
RE: Groundwater Monitoring
Permit Compliance
Third Creek WWTP Monofil Facility
Permit No. WQ0004040
Iredell County, N.C.
Dear Mr. Smith:
A review of the December 2003 compliance monitoring for the referenced facility revealed that
monitoring activities were not conducted in compliance with the current permit. Condition IV.2.
requires that groundwater monitoring wells MW-2, MW-3, MW4 and MW-8 be sampled every
December only for the following parameters:
Cadmium Total Dissolved Solids Total Organic Carbon
Nitrate -Nitrogen pH Water Level
Volatile Organic Carbon (VOC)
Several methods are suggested for the VOC analysis but the method selected must include all the
constituents listed for method 6230D and must provide a PQL at 0.5 ug/L or less. Some of the VOC
samples were analyzed using methods that exceeded the 0.5 ug PQL. Also, the permit does not
require semi -volatile analysis. Please resample MW 2 for VOCs and submit the results within the
next 60 days.
Should you have any questions, please call me at [phone] or contact me by email at
Peggy. FinleYO-ncmail. net.
Sincerely,
Margaret A. Finley
Hydrogeological Technician
MAF/letters/3`d Creek Statesville

Mar 19 03 11:31a
p.1
1
Cat tL
I of
March 19,2003 '--V �
. (�. dux 1111 • �5tbteuuiile, Vtartjl C>I�rtalinu i?Sf87
NCDENR-D W Q
Water Quality
Mooresville Regional Office
Mooresville, NC 28115
RE: Permit No. WQ0006245/ Stockpiling of Sta-Lime
Dear Ellen
As a follow up to the phone conversation on Tuesday March 18, 2003. It is my understanding that
in the event of needing to stockpile a minimal amount of the Sta-Lime product for a 30 to 90 day period,
this will be acceptablc providing that we give the regional office prior notification. We will have the
proper berms in place, a covering if needed and keep all stored materials a proper distance from creeks,
ponds and streams so as to keep the run off from entering these bodies of water.
If this is not acceptable, please notify me at your convenience.
41fu eed more i�nftormfation, please contact me at 704-878-3438.
��
Andy Sm'th
Residuals Supervisor, Fourth Creek WWTP

W ATF9Q Michael F. Easley, Governor
William G. Ross Jr., Secretary
�O G North Carolina Department of Environment and Natural Resources
co 7
Alan W. Klimek. P.E. Director
-{ Division of Water Quality
August 16, 2002
Mr. L.F. Hudson, Jr. Director
Water Resources
City of Statesville
PO Box 1111
Statesville, NC 28687
Subject: Non -Discharge Permit Inspection
City of Statesville
Permit WQ0006245 (class A) and
WQ0014543 (class B. emergency only) for
Third Creek and Forth Creek WWTP's
Iredell County
Dear Mr. Hudson:
Enclosed are the inspection reports for the inspections conducted on August 15, 2002, by Ms.
Ellen Huffman of this office. The inspections cover sludge disposal for the Third creek and Forth
Creek Wastewater Treatment Plants.
The reports indicate both facilities are compliant with the subject permits, including lab data,
record keeping, and field conditions. However, it was learned during the prior inspection for Permit
WQ0006245 (June 2001) that the City planned to repair/replace by March -2002 the inadequate sludge
conveyor from the de -watering building to the lime stabilization process with a screw/auger type
conveyor. The clogging of the conveyor causes a build up of sludge to fall onto the cement pad under
the conveyor where a steep storm -water drainage ditch is only 3 feet away. This conveyor continues
to be a maintenance and housekeeping problem for the operators. It is requested that a response be
submitted in writing regarding -resolution of this problem. Please address your response to Ms.
Huffman within 10 days of receipt of this letter.
The attached reports should be self-explanatory; however, if you have any -questions, please
contact Ms. Huffman or me at [phone].
Sincerely,
D. Rex Gleason, P.E.
Water Quality Regional Supervisor
Attachment
cc: Discharge Compliance/Enforcement Unit
Customer Service Mooresville Regional Office
1 800 623-7748 919 North Main Street, Mooresville, NC 28115
PHONE [phone]
FAX [phone]

Residuals Inspection
City of Statesville WQ0006245 (class A)
Transport (class B only) N/A
Permit in transport vehicle? Spill control plan in transport vehicle?
Does transport vehicle appear to be maintained?
Class A product distribution records Y
Operation & Maintenance records (class B only) N/A
Calibration records of land application equipment
Condition of land application equipment on site
Res. pg 2
Storage (Class A & B)
Number of months storage- estimated to be three months
describe storage- The covered cement Dad area has four bays with push walls on three sides. There
is approximately 2 acres of paved uncovered storage next to the covered bay area Finished Class
A-Droduct has 2 designated bays and is stored in the uncovered storage area T)P-watP.reri clnriaa
from the 3" & 4"' Creek plants is stored in designated bays. The entire storage area has stormwater
collection. The water is returned to the head of the plant.
Lagoon N/A Concrete storage pad X
Above ground tank N/A In ground tank N/A
Aerated Mixed Aerated Mixed
X* Drying beds *Drying beds are not used
Comments: Drying beds are seldom used, if ever.
Sampling,
Describe Sampling- Class A production materials are segregated in reaction bins so as to achieve
the time and temperature requirements for a class A product. A grab sample for metals and fecal
is collected only after proper time and temperature levels have been achieved. The bin material is
not moved to the storage area until results are received.
Is sampling adequate Y Is sampling representative Y
Field Sites (end use for class B biosolids) N/A
Permit on site during application
Buffers adequate
Documented exceedances of PAN limits
Signs of runoff / ponding
Rain Gauge on site during application
Spill plan on site
Cover crop specified in permit
Site condition adequate
(if no, improvements recommended)

Residuals Inspection
City of Statesville WQ0006245 (Class A)
Are there any limiting slopes on fields? Y/N (class B only) N/A
10 % for surface application 18% for subsurface application)
Monitoring well(s) N/A
If yes, Location of well(s)
Odors/vectors (Class A & B)
Odors present: Typical odors for class A lime stabilization were present.
Vectors present: none detected
Res. pg 3
Describe any nuisance conditions and any corrective actions needed: No nuisance odor conditions
were present at the time of inspection.

State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
Kerr T. Stevens, Director
NCDENR
NON=DISCHARGE COMPLIANCE INSPECTION
GENERAL INFORMATION
City/Town/Owner City of Statesville
Permit No. W00014543
Issuance Date February 16, 1998
If applicable SOC Issuance Date n/a
Permittee Contact Mr. L.F. Hudson
ORC Name Andy Smith
24hr Contact Name
Reason for Inspection
County Iredell
Class B emergency land application
Expiration Date January 31. 2003
Expiration Date n/a
Telephone No. 704/878-3438
Telephone No. 704/878-3438
Telephone No. 704/878-3438
X ROUTINE COMPLAINT FOLLOW-UP OTHER
Tune of inspection
Collection System Spray Irrigation X Sludge Other
Inspection Summary: (additional comments may be included on attached pages)
The City of Statesville uses the subject facility as an emergency alternative for Third Creek and
Forth Creek WWTP's. This facility has not been used since the permit was issued in 1998. The
City has a Marketing and Distribution Permit (class A lime stabilization WQ0006245) that is the
City's main end use option for the sludge produced at the Third Creek and Fourth Creek
WWTPs. The City also has.a contract with SYNAGRO (Permit WQ0016247) for class `B" land
application from the Third and Fourth Creek WWTPs. Records reflect compliance with the City's
Permit. There is no sludge storage at the Third Creek plant. Sludge is de -watered at the plant and
stored at the Fourth Creek WWTP.
Is a follow-up inspection necessary _yes X no
Inspector(s) Name(s)/Title(s) Ellen B. Huffman /Environmental Specialist II
Telephone No. 704/663-1699 Fax No. 704/663-6040 '
Date of Inspection 08-15-02

Residuals Inspection pg 1
City of Statesville WQ0014543 (emergency land application)
Type of Residual
X Land Application (class B) Distribution and Marketing (class A)
Record Keeping
Y/N
Y Copy of current permit available at residual generating site
Y Current metals and nutrient analysis (see permit for frequency)
Y TCLP analysis N/A SSFA (Standard Soil Fertility Analysis)
Y Nutrient and metals loading calculations (to determine most limiting parameter) YTD!
N/A Hauling records- # gal/tons hauled during calendar year to date
N/A Field loading records X Field site maps and information
N/A Records of lime purchased
Y Pathogen & Vector Attraction Reduction
Comments: No land application activity
Pathogen & Vector Attraction Reduction records (check which methods apply)
Fecal coliform
X SM 9221 E (Class A or B)
(Class A, all test must be <1000 MPN / dry gram)
(Class B, Geo. mean of 7 samples/monitoring period - <2.0* 106 CFU / drygram)
SM 9222 D (Class B only)
(Geo. mean of 7 samples/monitoring period for Class B <2.0* 106 CFU / dry gram)
Salmonella (Class A, all tests must be < 31\4PN / 4 grams dry )
Time / Temp records n/a
Digester (MCRT) Compost Class A lime stabilization
Volatile Solids Calculations SOUR X
Bench -top aerobic/anaerobic digestion results
pH records for lime stabilization ( Class A or B )
Treatment (check treatment type(s) used)
X Aerobic digestion Autothermal Thermophilic Aerobic Digestion (ATAD)
Anaerobic digestion Drying beds (may not meet 503's)
Alkaline Stabilization Lime other

I
Residuals Inspection
City of Statesville WQ0014543 (emergency land application)
Compost (check treatment type used) N/A
Windrow Aerated Static Pile In vessel Other
Transport No land application activity
Permit in transport vehicle? Spill control plan in transport vehicle?
Does transport vehicle appear to be maintained?
Operation & Maintenance records No land application activity
Condition of land application equipment on site
Storage
Number of months storage- 3
Describe storage: The covered cement pad at the 41h
three sides. De -watered sludge from the 3ra Cree:
Res. pg 2
with pu
h Creek
designated covered bay. There is approximately 2 acres of paved uncovered storage next to the
storage bay area. The entire storage area has stormwater collection. Stormwater is returned to the
head of the plant.
Lagoon N/A Concrete storage pads
Above ground tank N/A In ground tank N/A
Aerated Mixed Aerated Mixed
X* Drying beds *Drying beds are not used
Sampling No land application activity
Describe Sampling — The contractor samples prior to land application.
Is sampling adequate Is sampling representative
Field Sites (end use for class B biosolids)
No land application activity
Permit on site during application
Buffers adequate
Documented exceedances of PAN limits
Signs of runoff / ponding
Rain Gauge on site during application
Spill plan on site
Cover crop specified in permit
Site condition adequate
(if no, improvements recommended)
Are there any limiting slopes on fields? Y/N N
10 % for surface application 18% for subsurface application)

Residuals Inspection Res. pg 3
City of Statesville WQ0014543 (emergency land application)
Monitoring well(s) in permit: N/A
If yes, Location of well(s)
Odors/vectors
Odors present Vectors present
Describe any nuisance conditions and any corrective actions needed

WA Michael F. Easley
\ Governor
rWilliam G. Ross, Jr.,Secretary
>_ y North Carolina Department of Environment and Natural Resources
Kerr T. Stevens, Director
Division of Water Quality
July 10, 2001
Mr. L.F. Hudson, Jr. Director
Water Resources
City of Statesville
PO Box 1111
Statesville, NC 28687
Subject: Non -Discharge Permit Inspection
City of Statesville
Permit Nos Q00 .6245 & WQ0014543
Iredell County
Dear Mr. Hudson:
Enclosed are two non -discharge facility inspection reports for the inspections of the class A
lime facility and the residuals land application (emergency) facility conducted on June 28, 2001 by
Ms. Ellen Huffman with this Office.
Both reports indicate compliance, including proper lab data and record keeping. There has
been no land application activity reported since the permit was issued in 1998. The inspection for
permit #WQ0006245 revealed that the City plans to replace the overhead conveyor from the de -
watering facility to the lime mixer/reactor with an auger type conveyor to correct the clogging and
spillage problem.
The City of Statesville is also listed as a source of sludge for a land application permit issued
to SYNAGRO (permit #WQ0016247). This arrangement could cause the City problems with its land
application program should the City's current land application contract be discontinued with
SYNAGRO. Permit WQ 0016247 reflects only 29.4 acres of land available for land application.
There is also the issue with compliance, as SYNAGRO has no treatment control over the sludge that
the City produces. The Mooresville Regional Office plans to recommend that this permit be issued to
the generator (the City) or combined with the City's existing (emergency) land application permit
(WQ0014543) when it is up for renewal.
The inspection report should be self-explanatory; however, if you have any questions, please
contact Mrs. Huffinan or me at [phone].
Sincerely,
`�
D. Rex Beason, P.E.
Water Quality Regional Supervisor
,I,, Attachment
*, cc: Non -Discharge Comnliance/Enforcement Unit
N�iD NBA
Customer Service Mooresville Regional Office PHONE [phone]
1 800 623-7748 919 North Main Street, Mooresville, NC 28115 FAX [phone]

State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
Kerr T. Stevens, Director
&4
NCDENR
NON -DISCHARGE COMPLIANCE INSPECTION
GENERAL INFORMATION
City/Town/Owner City of Statesville
Permit No. WQ0006245
Issuance Date March 5, 1997
If applicable SOC Issuance Date n/a
Permittee Contact Mr. L.F. Hudson
ORC Name Judy Wilcox
24hr Contact Name
Reason for Inspection
County Iredell
Class A Marketing & Distribution
Expiration Date February 28, 2002
Expiration Date n/a
Telephone No. 704/878-3438
Telephone No. 704/878-3438
Telephone No. 704/878-3438
X ROUTINE COMPLAINT FOLLOW-UP OTHER
Type of inspection
Collection System Spray Irrigation X Sludge Other
Inspection Summary: (additional comments may be included on attached panes)
The City of Statesville holds a Class A permit (WQ0006245) for the distribution of lime stabilized
sludge produced at the Fourth Creek WWTP. Sludge from Third and Fourth Creek are lime
stabilized at the Fourth Creek WWTP. Records indicate compliance with the current permit. The
City has had problems with de -watered sludge clogging an overhead conveyor to the lime
mixer/reactor. The City plans to replace the conveyor with a screw/auger type conveyor.
The City also has the option to land apply class B residuals from the 3rd & 4t' Creek plants using
SYNAGRO, formerly BIO-GRO (permit WQ0016247). It is recommended that upon renewal, this
permit be re -issued in the name of the sludge generator (City of Statesville).
Is a follow-up inspection necessary ___yes X no
Inspector(s) Name(s)/Title(s) Ellen B. Huffinan /Environmental Technician V
Telephone No. 704/663-1699 Fax No. 704/663-6040
Date of Inspection 06-28-01

,".
Residuals Inspection pg 1
City of Statesville WQ0006245 (Class A)
Type of Residual
Land Application (class B) X Distribution and Marketing (class A)
Record Keeping
Y/N
Y Copy of current permit available at residual generating site (Class A & B)
Y Current metals and nutrient analysis (see permit for frequency) (Class A & B)
Y TCLP analysis (Class A & B) N/A SSFA (Standard Soil Fertility Analysis)(Class B only)
N/A Nutrient and metals loading calculations )(Class B only)
Y Hauling records- # gal/tons hauled during calendar year to date)(Class B only)
N/A Field loading records N/A Field site maps and information )(Class B only)
Y Records of lime purchased (Class A & B)
Y Pathogen & Vector Attraction Reduction (Class A & B)
Comments- All records were readily available for review during inspection
Pathogen & Vector Attraction Reduction records (check which methods apply)
Fecal coliform
X SM 9221 E (Class A or B)
(Class A, all test must be <1000 MPN / dry gram)
(Class B, Geo. mean of 7 samples/monitoring period - <2.0* 106 CFU / dry gram)
SM 9222 D (Class B only)
(Geo. mean of 7 samples/monitoring period for Class B <2.0* 106 CFU / dry gram)
Salmonella (Class A, all tests must be < 3MPN / 4 grams dry )
Time / Temp records
Digester (MCRT) Compost Class A lime stabilization X
Volatile Solids Calculations
Bench -top aerobic/anaerobic digestion results
pH records for lime stabilization ( Class A or B ) X class A
Specific Oxygen Uptake Rate (SOUR) for aerobic digestion
Treatment (check treatment type(s) used)
X Aerobic digestion Autothermal Thermophilic Aerobic Digestion
Anaerobic digestion Drying beds (may not meet 503's)
X Alkaline Stabilization Other method
Compost (check treatment type used) N/A
Windrow_ Aerated Static Pile In vessel Other

Residuals Inspection
City of Statesville WQ0006245 (class A)
Transport (class B only) N/A
Permit in transport vehicle? Spill control plan in transport vehicle?
Does transport vehicle appear to be maintained?
Product distribution records Y
Operation & Maintenance records (class B only) N/A
Calibration records of land application equipment
Condition of land application equipment on site
, Res. pg 2
Storage (Class A & B)
Number of months storage- estimated to be three months
describe storage- The covered cement pad area has four bays with push walls on three sides. There
is approximately 2 acres of paved uncovered storage next to the covered bay area. Finished Class
A product has 2 designated bays and is stored in the uncovered storage area. De -watered sludge
from the 3`" & 4' Creek plants is stored in designated bays. The entire storage area has stormwater
collection. The water is returned to the head of the plant.
Lagoon N/A
Above ground tank N/A
Aerated Mixed
X* Drying beds *Drying beds are not used
Comments: Drying beds are seldom used, if ever.
Concrete storage pad X
In ground -tank N/A
Aerated Mixed
Sampling
Describe Sampling- Class A production materials are segregated in reaction bins so as to achieve
the time and temperature requirements for a class A product. A grab sample for metals and fecal
is collected only after proper time and temperature levels have been achieved. The bin material is
not moved to the storage area until results are received.
Is sampling adequate - Y Is sampling representative Y
Field Sites (end use for class B biosolids) N/A
Permit on site during application
Buffers adequate
Documented exceedances of PAN limits
Signs of runoff / ponding
Rain Gauge on site during application
Spill plan on site
Cover crop specified in permit
Site condition adequate
(if no, improvements recommended)

Residuals Inspection
City of Statesville WQ0006245 (Class A)
Are there any limiting slopes on fields? Y/N (class B only) N/A
10 % for surface application 18% for subsurface application)
Monitoring well(s) N/A
If yes, Location of well(s)
Odors/vectors (Class A & B)
Odors present: Typical odors for class A lime stabilization were present
Vectors present: none detected
Res. pg 3
Describe any nuisance Conditions and any corrective actions needed: No nuisance odor conditions
were present at the time of inspection.

State of North Carolina
Department of Environment,
: Health and Natural Resources
Mooresville Regional Office
James B, Hunt, Jr., Governor
Jonathan B, Howes, Secretary
Vivian H, Burke, Regional Manager
DIVISION OF ENVIRONMENTAL MANAGEMENT
January 31, 1994
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Mr. Lenwood F. Hudson .
Director of Water/Wastewater Treatment.
City of Statesville
Post Office Box 1111
Statesville, North Carolina 28677
Subject: Notice of Violation
Compliance Evaluation
Inspection
Statesville Third Creek WWTP
NPDES Permit No. NCO020591
Permit No. WQ0004040
Iredell County, NC
Dear Mr. Hudson:
Please find enclosed a copy of the Compliance Evaluation
Inspection Report for the inspection conducted at the subject
facility on January 12, 1994, by Mr. Kim H. Colson of this
Office. The Report should be self-explanatory.
Because of the numerous effluent violations noted in the
Self -Monitoring Data section and the violations noted.under the
Sludge Disposal section, this Report is being issued as a Notice
of Violation. It is requested that a written response be
submitted to this Office by February 14, 1994, addressing the
effluent violations and the sludge disposal problems noted in the
Report. It is also recommended that the aeration basin's liners
be tested for cadmium and replaced if necessary.
The noted violations of NPDES Permit NC0020591 and Permit
No. WQ0004040 are violations of North Carolina General Statute
143-215.1. Pursuant to North Carolina General Statute 143-
215.6A, a civil penalty of up to $10,000 per violation per day of
continuing violation may be assessed.
919 North Main Street, Mooresville, North Carolina 28115 Telephone [phone] FAX [phone]
An Equal opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

Mr. Lenwood F. Hudson
Janury 31, 1994
Page Two
If you have any questions concerning this Report, please do
not hesitate to contact Mr. Colson, Mr. Rex Gleason (Water
Quality Regional Supervisor), or me.
Sincerely,
V I
Brenda J. Smith, P. G.
Regional Supervisor
Enclosure
cc: iroredell
Roger 0. Pfaff, EPA
County Health Department
undwater Section
Hazardous Waste Section
KHC

EPA NPDES Compliance Inspection Report
EPA Form 3560-3
NC.DEM Water Quality Section
Section A: National Data Systems Coding
Transaction Code NPDES yr / mo / day Inspection Type Inspector Fac Type
I 0 2FS� 3 NCO020597111 12 94/01/12 1 17 16 © 19 ® 20 Ol
Remarks
21
66
Reserved Facility Evaluation Rating BI QA Reserved
67 �❑ 69 70 ❑2 71 13 72 [9 73 ❑ 74 75 1 1 1 80
Section B: Facility Data
Name and Location of Facility Inspected
Entry Time
Permit Effective Date
Third Creek WWTP
10:30 AM
91/06/01
Exit Time / Date
Permit Expiration Date
NC SR 2354 (Third Crk . Rd.)
Iredell County, NC
11:30 94401/12
94/07/31
Name of On -Site Representative(s)
Mr. Steve Lambert
Tide(s) .
Asst. Dir. of WWTP
Phone No(s)
[phone]
Mr. Harold Anderson
ORC
[phone]
Name, Address of Responsible Offical
Title
Mr. Lenwood F. Hudson
Director Water/Wastewater Treatment
City Of Statesville
PhoneNo(s)
Contacted
Post Office Box 1111
Yes ❑ No
Statesville, NC 28677
[phone]
Section C: Areas Evaluated During Inspection
(S = Satisfactory, M = Marginal, U = Unsatisfactory, N = Not Evaluated)
S
Permit
Records / Reports
Facility Site Review
Flow Measurement
Laboratory
Effluent / Receiving Waters
N
Pretreatment
Compliance Schedule
Self -Monitoring Data
S
Operations & Maintenance
Sludge Disposal
Other
S
S
NA
U
M
S
M
Section D: Summary of Findings / Comments
Permit - Permit renewal has been requested. Monitoring for additional
parameters (MBAS, Chlorides, Silver) may be needed to adequately characterize
the effluent.
'Records/Reports - Records and reports are maintained at the Fourth Creek WWTP.
A cursory review of laboratory data indicates that analyses are correctly
reported.
Facility Site Review - The facility consists of mechanical bar screens, spiral
lift pumps, aeration basins with mechanical aeration, polymer addition,
secondary clarifiers, chlorine disinfection, aerobic sludge digestion, sludge
thickening and dewatering. (Continued on Page 2)
See Attached Sheet for Additional Items
Name(s) and Signature of Inspector(s)
Agency / Office / Telephone
Date
Kim H. Colson %�
NCDEM/MRO/ [phone]
Jan. 21, 1994
Signature of Reviewer
Agency / Office
Date
Regulatory Office Use Only
Action Taken
Date
Compliance Status
❑Noncompliance
Compliance

jNC0020591
Jan. 12, 1994
Page Two
Facility Site Review Cont. - At the present time the number 2 aeration basin
is offline. Sludge at the bottom of the aeration basin has been found to have
high levels of Cadmium. The number 2 basin appeared to have some erosion of
the clay liner. The facility should investigate the integrity and possible
.contamination of the aeration basins' clay liners. If groundwater has been
contaminated beneath the aeration basins, the Groundwater Section of the
Division of Environmental Management should be contacted.
Flow Measurement - Flow is measured in accordance with the permit. The flow
meter is calibrated semi-annually.
Laboratory - All samples are taken to the Fourth Creek WWTP. See Fourth Creek
WWTP CEI dated 1/12/94 for more information.
Effluent/Receiving Water - The effluent has a slight tint due to a textile dye
waste discharge into the collection system. Some solids were noted
overflowing the clarifier weirs. The receiving stream was muddy; no
evaluation was made.
Pretreatment - The City has an approved pretreatment program. No evaluation
was made of pretreatment requirements.
Self -Monitoring Data - Self-monitoring,data were reviewed for the period Dec.,
1992 through Nov., 1993.
1. Cadmium was reported in violation of the daily maximum limit on the
following dates: 12/7/92, 12/10/92, 12/14/92, 12/21/92, 1/4/93, 1/11/93,
1/19/93, 1/21/93, 1/25/93, 2/l/93, 2/8/93, 2/15/93, 2/22/93, 2/25/93,
3/l/93, 3/10/93, 3/15/93, 3/22/93, 3/25/93, 3/29/93, 4/5/93, 4/12/93,
4/19t93, 4/22/93, 4/26/93, 5/3/93,.5/11/93, 5/17/93, 5/24/93, 6/l/93,
6/7/93, 6/16/93, 6/17/93, 6/18/93, 6/21/93, 6/28/93, 7/6/93, 7/13/93,
7/19/93, 7/26/93, 8/2/93, 8/9/93, 8/16/93, 8/23/93, 8/30/93, 9/7/93,
9/13/93, 9/14/93, 9/15/93, 9/20/93, 9/27/93, 10/4/93, 10/11/93, 10/18/93,
10/28/93, 11/5/93, 11/9/93, 11/16/93, 11/24/93, and 11/29/93.
2. Cyanide was reported in violation of the daily maximum limit on the
following dates: 5/19/93, 8/4/93, 8/25/93, and 10/6/93.
3. Lead was reported in violation of the daily maximum limit on the following
dates: 2/22/93, 11/9/93, and 11/16/93.
4. Fecal Coliform was reported in violation of the weekly average limit for
the week of 12/6/92 through 12/12/92.
5. Chromium, Nickel, Zinc, and Copper were not reported for the month of
5/93.
Operations and Maintenance - The WWTP appears to be well maintained and
operated.

NCO020591
Jan. 12, 1994
Page Three
Sludge Disposal - Residuals are landfilled on the WWTP property pursuant to
Permit No. WQ0004040. The facility violated the permit when residuals were
disposed that met the definition of hazardous waste. The residuals had a '
leachable level of Cadmium higher than 1.0 mg/l. The facility is currently
working with the Hazardous Waste Section of the Division of Solid Waste
Management for proper disposal of the residuals.

`J 5
State of North Carolina r�
Department of Environment J
and Natural Resources ,
Division of Water Quality
James B. Hunt, Jr., Governor YY"
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Jack King
City of Statesville
P.O. Box 1111
Statesville, NC 28687-1111
A;k
••
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
November 16, 1998
ntC 2 1998
Axauz
� •�9 .rv,.N w.riaL'K� Yi�b
Subject: Notice of Deficiency „
City of Statesville
Permit Number: WQ0006245
Distribution and Marketing of Biosolids
Iredell County
Dear Mr. King:
The Non Discharge Compliance / Enforcement Unit has completed a preliminary review of the submitted 1997
Annual Report of land application activities. On the Annual Pathogen and Vector Reduction Form you have
checked Alkali Addition as the "Vector Attraction Reduction Method" for the Fourth Creek WWTP. 40 CFR
503.33(b)(6) states that "the pH of [residuals] shall be raised to 12 or higher by alkali addition and, without the
addition of more alkali, shall remain at 12 or higher for two hours and then at 11.5 or higher for an additional 22
hours."
Permit condition 111. 5. requires that records of stabilization processes utilized should clearly demonstrate
compliance with 40 CFR 503.33. Permit condition 111. 6. requires that these records be submitted as part of the
annual report.
Please reference the state issued Permit Number when providing the requested information. All information should
be signed and submitted in triplicate to the attention of Kevin Barnett at the letterhead address. The information
requested by this letter must be submitted within 15 days of receipt of this letter.
Nothing in this letter should be taken as removing from you the responsibility or liability for failure to comply with
all applicable state laws and regulations.
If you have any questions regarding this request, please do not hesitate to call Kevin Barnett of our central office
staff at 919-733-5083 ext. 529.
. Sincerely,
le�o ,-7
Dennis R. Ramsey, P.E.
Assistant Chief of Non Discharge
cc: Non -Discharge Compliance / Enforcement Unit
Non -Discharge Permitting Unit
ooresvillE=Re'gional=Uffi� ce'
Technical Assistance and Certification Unit
Central Files
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] Fax [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper

`O11�0F W aT��I-
�G
�r
4w- --1
�t��++��T,rF
�0
MR. ROBERT W HITES, JR.
CITY OF STATESVILLE
POST OFFICE BOX 1111
STATESVILLE, NORTH CAROLINA 28687
Dear Mr. Hites:
Michael F. Easley, Governor
FILE William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
October 20, 2006
Alan W. Klimek, P.
rvIstgly'y
M AY 2 2 2007
on
Subject: Permit No. WQ0006245
City of Statesville
City of Statesville N-Viro Processing Facility and
Sta-Lime Distribution Program
Distribution of Residual Solids (503)
Iredell County
In accordance with your permit renewal and modification application package received on August 14;
2006, we are forwarding herewith a renewed of Permit No. WQ0006245, dated October 20, 2006, to the
City of Statesville for the subject residuals lime stabilization facility and distribution program.
This permit shall be effective from the date of issuance until September 30, 2011; shall void Permit No.
WQ0006245, issued on May 6, 2002; and shall be subject to the conditions and limitations as specified
therein. Make note of this permit's expiration date and the fact that a permit renewal application is due to
the Division of Water Quality (Division) no later than six months prior to that date (i.e., see Condition VI.
7.), as the Division does not send reminders to apply for permit renewal.
Please note that on September 1, 2006 State Administrative Code 15A NCAC Subchapter 02T — Waste
not Discharged to Surface Water was adopted. This permit does not incorporate the requirement of the
new rules since the permit renewal .application was received before September 1, 2006. Upon future
permit renewal or major modifications requests, the residual program will be subject to the 02T rules. It
is recommended that the facility begin planning for any changes needed to meet the requirements of the
02T rules when they become applicable.
As always, remember to take the time to review this permit thoroughly, pay particular attention to the
monitoring requirements in this permit. Please be aware that failure to establish an adequate system for
collecting, maintaining, and submitting the required operational information will result in future
compliance problems.
If any parts, requirements, and/or limitations contained in this permit are unacceptable, you have the right
to request an adjudicatory hearing upon written request within 30 days following receipt of this permit.
This request shall be in the from of a written petition, conforming to Chapter 150B of the North Carolina
General Statutes and filed with the Office of Administrative Hearings at 6714 Mail Service Centel
NorrtthCarolina
Aquifer Protection Section 1636 Mail Service Center
Internet: www.ncwaterouality.org Location: 2728 Capital Boulevard
An Equal Opportunity/Affirmative Action Employer- 50% Recycled110% Post Consumer Paper
Raleigh, NC 27699-1636 Telephone: [phone]
Raleigh, NC 27604 Fax 1: [phone]
Fax 2: [phone]
.Customer Service: [phone]

MR. ROBERT W. HIm, JR.
October 20, 2006
Page 2
Raleigh, North Carolina 27699-6714. Unless such demands are made, this permit shall be final and
'binding. .
; If -you need 'any additional information concerning this matter, please contact Jon Risgaard by telephone
at [phone], or via e-mail at [e-mail].
Sincerely,
for Alan W. Klimek, P.E. .
cc: Tredell Health Department
Mooresville Regional Office- Aquifer Protection Section
Technical Assistance and Certification Unit.
APS Central Files
LAU Files

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
LAND APPLICATION OF RESIDUAL SOLIDS PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina
as amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
City of Statesville
Iredell County
FOR THE
continued operation of a N-Viro Processing Facility for the lime stabilization of residuals generated
from the treatment of municipal wastewater and potable water at the facilities listed in Condition H.
3. and consisting of the following minimum components: a conveyor belt (i.e., to be replaced with a
screw -type auger during the 2002-2003 fiscal year) to transport residuals from the Fourth Creek
WWTP filter press facilities to a 53-foot long covered, cleated, feeder conveyor; two 25-cubic yard
storage hoppers for the storage of dewatered residuals from the Third Creek WWTP and the City of
Statesville's WTP; bottom screw conveyors to transport residuals from the storage hoppers to
flanged connections above the 53-foot long covered, cleated, feeder conveyor; a 25-foot long,.12-
inch diameter, twin screw mixer; two, 12-foot diameter by 23-foot tall (i.e., 60-ton capacity),
straight -wall, leg -supported silos with variable speed volumetric feeders and a common transfer
screw conveyor to transport lime and/or kiln dust to the mixer; a covered, cleated -side wall conveyor
from the end of the mixer to the truck loading station; appropriate non -leaking transport truck(s) or
approved equivalent to convey the mixted lime/kiln dust and residuals; protected pulse bins into
which the mixed limekiln dust and residuals are dumped and allowed to heat; a 150-foot by 300-
foot curbed, asphalt curing slab onto which the mixed limekiln dust and residuals are placed in
windrows, allowed to continue to heat, periodically turned, and dried; a stormwater swale and drain
system draining back to the wastewater treatment plant (i.e., walled and roofed pulse bins are located.
along. the upslope 300-foot side of the curing slab); all necessary measuring devices to ensure that
each truck load of the mixed lime/kiln dust meets the requirements listed in Condition I. 6.; all
associated controls, support structures, piping, and appurtenances; and the continued operation of a
program for the distribution of up to 7,000 dry tons per year of a Class A residuals product marketed
under the name Sta-Lime.

Both the facility and the program shall be operated such that no discharge of waste to
surface waters occurs, pursuant to the permit renewal and modification application package received
on November 3, 2001 as well as the additional information received on January 23, 2002 and April
29, 2002, and in conformity with the project plan, specifications, and other supporting data
subsequently filed and approved by the Department of Environment and Natural Resources and
considered a part of this permit.
This permit shall be effective from the date of issuance until September 30, 2011; shall void
Permit No. WQ0006245, issued on May 6, 2002; and shall be subject to the following specified
conditions and limitations:
I. PERFORMANCE STANDARDS
The residuals lime stabilization facility and distribution program shall be effectively
maintained and operated as a non -discharge system to prevent the discharge of any
wastes to waters of the state resulting from the operation of this facility or program.
2. This permit shall become voidable in the event of failure of the residuals lime
stabilization facility or distribution program to adequately protect the assigned water
quality standards of the surface waters and groundwater.
The issuance of this permit shall not relieve the Permittee of the responsibility for
damages to surface water or groundwater resulting from the operation of this residuals
lime stabilization facility or distribution program.
4. In the event that the residuals lime stabilization facility or distribution program is not
operated satisfactorily, including the creation of nuisance conditions, the Permittee shall
take any immediate corrective actions as may be required by the Division of Water
Quality (Division).
5. Diversion or bypassing of untreated residuals or leachate from the residual lime
stabilization facility shall be prohibited. All leachate shall be reused as a wetting agent
for the processing. of residuals or disposed of through a Division -approved method.
6. When wastewater residuals are sold or given away, one of the Class A pathogen
requirements in 40 CFR Part 503.32(a) and one of vector attraction reduction
requirements in 40 CFR Part 503.33 shall be met. Additionally, an evaluation shall be
performed which demonstrates the residuals' ability to comply with this requirement.
Upon request, a copy of this evaluation, including all test results and calculations, shall
be submitted.
In addition to the above, the Division has approved the following process, which has
been determined and approved to be equivalent to a Process to Further Reduce
Pathogens (PFRP) by the Pathogen Equivalency Committee (PEC), for use by the
Permittee. Note that the Permittee still has to perform the fecal coliform/Salmonella sp.
bacteria density testing and meet one of the vector attraction reduction requirements in
40 CFR Part 503.33 if this PFRP-equivalent process is used.
4

a. N-Viro International Corporation (Toledo, Ohio
Advanced Alkaline Stabilization with Subsequent Accelerated Drying
i. Alternative 1: .Fine alkaline materials (i.e., cement kiln dust, quicklime
fines, pulverized- lime, or hydrated lime) shall be uniformly mixed by
mechanical or aeration mixing into liquid or dewatered residuals to raise the
pH to greater than 12 for seven days. If the resulting mixture is liquid, it
shall then be dewatered. The mixture shall then be air dried, while the pH
remains above 12 for greater than or equal to seven days, for greater than 30
days and until the mixture reaches a total solids concentration greater than
or equal to 65 percent. A total solids concentration of greater than or equal
to 60 percent shall be achieved in the mixture before the pH drops below 12.
The mean temperature of the air surrounding the mixture shall be above five
degrees Celsius (i.e., 41 degrees Fahrenheit) for the first seven days.
ii. Alternative 2: Fine alkaline materials (i.e., cement kiln dust, quicklime
fines, pulverized lime, or hydrated lime) shall be uniformly mixed by
mechanical or aeration mixing into liquid or dewatered residuals to raise the
pH to greater than 12 for greater than or equal to 72 hours. If the resulting
mixture is liquid, it shall then be dewatered. The mixture shall then be
heated, while the pH remains above 12, usingexothermic reactions or other
thermal processes to achieve temperatures of greater than or equal to 52
degrees Celsius -(i.e., 126 degrees Fahrenheit) throughout the mixture for
greater than or equal to 12 hours. The mixture shall then be air dried, while
the pH remains above 12 for greater than or equal to three days, to a total
solids concentration of greater than or equal to 50 percent.
7. No Class A residuals product that tests or is classified as a hazardous or toxic waste
under 40 CFR Part 261 shall be sold or given away under the conditions of this permit.
H. OPERATION AND MAINTENANCE REQUIREMENTS
1. The residuals lime stabilization facility and distribution program shall be properly
operated and maintained at all times.
2. Upon classification of the residuals lime stabilization facility and distribution program
by the Water Pollution Control System Operators Certification Commission
(WPCSOCC), the Permittee shall employ a certified operator to be in responsible charge
(ORC) of the facility and program. The operator shall hold a certificate of the type
classification assigned to the facility and program by the WPCSOCC. The Permittee
shall also employ a certified back-up operator of the appropriate type to comply with the
conditions of 15A NCAC 8G .0202.

No residuals other than those generated by the following residuals source -generating
facilities shall be approved for distribution in accordance with this permit:
Permit Volume
Source County Number (Dry Tons/Year)
N-Viro Processing Facility Iredell NDPU Permit No. WQ0006245 7,000
Fourth Creek WWTP Iredell NPDES Permit No. NCO031836 Included Above
Third Creek WWTP Iredell NPDES Permit No. NCO020591 Included Above
City of Statesville WTP Iredell PWSS ID No. 01-49-010 Included Above
4. No other residuals other than that from the residuals source -generating. facility specified
in Condition H. 3. may be lime stabilized and distributed under this permit. The
Permittee shall request and obtain a permit amendment from .the Division for each
additional residual source -generating facility prior to acceptance of those residuals for
treatment in the approved residuals lime stabilization facility and distribution through
the approved residuals distribution program.
All residuals and Class A residuals product shall be adequately stored to prevent
leachate runoff prior to and following treatment. Following treatment, the Class A
residuals product may be stored in an elevated silo, placed on a concrete pad, kept under
shelter, covered, or stored in a manner as otherwise approved by the Division until such
time as it is distributed to the user. The Permittee may also use the out -of -service drying
beds at the Fourth Creek WWTP to store the Class A residuals product, as long as all
leachate is routed to the wastewater treatment facility. If an alternative storage site is to
be used, approval shall first be obtained from the Division.
6. Adequate provisions shall be taken to prevent wind erosion and surface runoff from
conveying pollutants from residuals or the Class A residuals product from the residuals
lime stabilization facility onto adjacent property or into any surface waters.
For a Class A residuals product to be sold or given away in bags or other container for
application to the land, the following shall be satisfied:
The Ceiling Concentrations (Dry Weight Basis) and the Pollutant Monthly Average
Concentrations (Dry Weight Basis) shall be maintained:
Ceiling Monthly Average
Concentrations Concentrations
Parameters (m989) (MZ&O
Arsenic
75
41
Cadmium
85
39
Copper
4,300
1,500
Lead
840
300
Mercury
57
17
Molybdenum
75
----
Nickel
420
420
Selenium
100
100
Zinc
7,500
2,800
0

8. A label shall be affixed to the bag. or other container in which a Class A residuals
product is sold or given away for application to the land, or an information sheet shall
be provided to the person who receives the Class A residuals product sold or given
away in another container for application to the land. The label or information sheet
shall contain the following information:
a. The name and address of the person who prepared the Class A residuals product
that is sold or given away in a bag or other container for application to the land.
b. A statement that application of the Class A residuals product to the land is
prohibited except in accordance with the instructions on the label or information
sheet.
c. The following statement shall be included to help prevent direct application of the
Class A residuals product to water supply sources and all other waters of the state.
"As with any fertilizer product, do not apply in or near any water supply source or
any body of water, including wells, streams, rivers, and lakes."
d. The Class A residuals product shall not be applied to any site that is flooded,
frozen, or snow-covered.
e. Adequate procedures shall be provided to prevent surface runoff from carrying
any disposed or stored Class A residuals product into any surface waters.
III. MONITORING AND REPORTING REQUIREMENTS
1. Any monitoring (i.e., including groundwater, surface water, residuals, soil, or plant
tissue analyses) deemed necessary by the Division to ensure protection of the
environment shall be established and an acceptable sampling and reporting schedule
shall be followed.
2. Proper records shall be maintained by the Permittee to track all Class A residuals
product distribution activities. These records shall include, but are not necessarily
limited to, the following information:
a. Source, amount, and analysis of each Class A residuals product.
b. Name of the initial recipient of the Class A residuals product, the amount
distributed, and the intended use.
- f�d they are non-
eA corrosivity,
[sties Leaching
1 J and the results
n of five years.
&
)� 1
i
I
I

The TCLP analysis shall include the following parameters (i.e., note the regulatory level
in milligrams per liter in parentheses):
Arsenic (5.0)
Barium (100.0)
Benzene (0.5)
Cadmium (1.0)
Carbon tetrachloride (0.5)
Chlordane (0.03)
Chlorobenzene (100.0)
Chloroform (6.0)
Chromium (5.0)
m-Cresol (20U)
o-Cresol(200.0)
p-Cresol(200.0)
Cresol (200.0)
2,4-D (10.0)
1,4-Dichloroberizene (7.5) Nitrobenzene (2.0)
1,2-Dichloroethane (0.5)
Pentachlorophenol (100.0)
1, 1 -Dichloroethylene (0.7)
Pyridine (5.0)
2,4-Dinitrotoluene (0.13)
Selenium (1.0)
Endrin (0.02)
Silver (5.0)
Hexachlorobenzene (0.13)
Tetrachloroethylene (0.7)
Heptachlor (and its hydroxide) (0.008)
Toxaphene (0.5)
Hexachloro-1,3-butadiene (0.5)
Trichloroethylene (0.5)
Hexachloroethane (3..0)
2,4,5-Trichlorophenol (400.0)
Lead (5.0)
2,4,6-Trichlorophenol (2.0)
Lindane (0.4)
2,44,5-TP (Silvex) (1.0)
Mercury (0.2)
Vinyl chloride (0.2)
Methoxychlor (10.0)
Methyl ethyl ketone (200.0)
After the Class A residuals product has been monitored for two years at an annual
frequency, the Permittee may submit a request to the Division for a permit modification
to reduce the frequency of this monitoring requirement. In no case, however, shall the
frequency of this monitoring be less than once per permit cycle when, the Class A
residuals product is sold or given away during that year.
4. An analysis shall. be conducted by the Permittee on the Class A residuals product six
times year from the date of permit issuance. The results of all analyses shall be
maintained on file by the Permittee for a minimum of five years. The analysis shall
include the following parameters:
Aluminum
Ammonia -Nitrogen
Arsenic
Cadmium
Calcium
Copper
Lead
Magnesium
Mercury
Molybdenum
Nickel
Nitrate -Nitrite Nitrogen
Percent Total Solids
pH
Phosphorus
Potassium
Selenium
Sodium
Total Kjeldahl Nitrogen
Zinc
Plant Available Nitrogen
(by calculation)
The Permittee may submit a request to the Division for a permit modification to reduce
the frequency of this monitoring requirement. In no case, however, shall the frequency
of this monitoring be less than once'per year when the Class A residuals product is sold
or given away during that year.
5. The Class A residuals product shall be monitored by the Permittee every 60 days for
compliance with Condition I. 6. of this permit. The monitoring frequency cycle shall
start on the date of permit issuance, and the results of all analyses shall be maintained on
file by the Permittee for a minimum of five years. Data to verify stabilization of the
product shall be maintained by the Permittee. The required data shall be specific to the
stabilization process utilized, but should be sufficient to demonstrate compliance with
the Class A pathogen requirements in 40 CFR Part 503.32(a) and the vector attraction
reduction requirements in 40 CFR Part 503.33 clearly. In addition, the EPA certification
1.1

statements concerning compliance with pathogen requirements, vector attraction
( reduction requirements, ,and management practices shall be completed at the above
frequency by the proper authority or authorities if more than one is involved, either the
person who generates the residuals or the .person who prepares the product to be sold or
given away.
6. Laboratory analyses and/or operational data, as required by Condition III. 3., and
Condition III. 4., and ConditionIII. 5., shall be performed/gathered on the Class A
residuals product as it is to be distributed. Furthermore, analytical determinations made
pursuant to the monitoring and reporting requirements of this permit shall be made by a
laboratory certified by the Division for the required parameter(s) under 15A NCAC 2H
.0800 or 15A NCAC 2H .1100.
7. Three copies of all required monitoring and reporting requirements as specified in
Condition III. 1., Condition III. 2., Condition 111. 3., Condition III. 4., and Condition Ill.
5. shall be submitted annually on or before March 1" of the year following the
distribution event to the following address:
NCDENR-DWQ
Information Processing Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
8. Noncompliance Notification:
The Permittee shall report by telephone to the Water Quality Section of Division's
Mooresville Regional Office at telephone number [phone], as soon as possible,
but in no case more than 24 hours or on the next working day following the occurrence
or first knowledge of the occurrence of any of the following:
a. Any occurrence with the residuals lime stabilization facility or distribution program
that results in the land application of significant amounts of wastes which are
abnormal in quantity or characteristic.
b. Any failure of the residuals lime stabilization facility or distribution program
resulting in a release of material to receiving waters:
c. Any time that self -monitoring information indicates that the residuals lime
stabilization facility or distribution program has gone out of compliance with the
conditions and limitations of this permit or the parameters on which the system was
designed.
d. , Any process unit failure, due to known or unknown reasons, that render the
residuals lime stabilization facility, incapable of adequate residual treatment.
e. Any spillage or discharge from a vehicle or piping system during transportation of
residuals or Class A residuals product.
Persons reporting such occurrences by telephone shall ' also file a written report in
letterform within five days following first knowledge of the occurrence. This report
shall outline the actions taken or proposed to be taken to ensure that the problem does
not recur.

IV. GROUNDWATER REQUIREMENTS
Applicable Boundaries:
a. The COMPLIANCE BOUNDARY for the residuals lime stabilization facility shall
be as specified by regulations in 15A NCAC 2L (i.e., "Groundwater Classifications
and Standards"). The Compliance Boundary for a disposal system individually
permitted after December 31, 1983 shall be established at either (1) 250 feet from
the waste disposal area or (2) 50 feet within the property boundary, whichever is
closest to the residuals lime stabilization facility. An exceedance of groundwater
quality standards at or beyond the Compliance Boundary shall be subject to
immediate remediation action according to 15A NCAC 2L .0106(d)(2).
b. The REVIEW BOUNDARY shall be established around the residuals lime
stabilization facility midway between the Compliance Boundary and the perimeter
of the waste disposal area. Any exceedance of groundwater quality standards at the
Review Boundary shall require action in accordance with 15A NCAC 2L
.0106(d)(1).
2. Other Requirements:
a. Any groundwater quality monitoring, as deemed necessary by the Division, shall be
provided.
V. INSPECTIONS
1. The Permittee or his designee shall inspect the residuals storage, transport, and treatment
facilities to prevent malfunctions and deterioration, operator errors and discharges which
may cause or lead to the release of wastes to the environment, a threat to human health,
or a _nuisance. The Permittee shall maintain an inspection log or summary including at
least the date and time of inspection, observations made, and any maintenance, repairs,
or corrective actions taken by the Permittee. This log of inspections shall be maintained
by the Permittee for a period of five years from the date of the inspection and shall be
made available to the Division or other permitting authority, upon request.
2. Any duly authorized officer, employee, or representative of the Division may, upon
presentation of credentials, enter and inspect any property, premises or place on or
related to the residuals lime stabilization facility at any reasonable time for the purpose
of determining compliance with this permit; may inspect or copy any records that must
be kept under the terms and conditions of this permit; and may obtain samples of
groundwater, surface water, or leachate.
VI. GENERAL CONDITIONS
This permit shall become voidable unless the residuals lime stabilization facility and
distribution program are operated in accordance with the conditions of this permit, the
supporting materials, and in the manner approved by the Division.
2. This permit shall be effective only with respect to the nature and volume of residuals
described in the application and other supporting data.

- 3. Failure to abide by the conditions and limitations contained in this permit may subject
the Permittee to an enforcement action by the Division in accordance with North
Carolina General Statutes §143-215.6A through §143-215.6C.
4. The annual administering and compliance fee shall be paid by the Permittee within 30
days after being billed by the Division. Failure to pay the fee accordingly may cause the
Division to initiate action to revoke this permit, as specified by 15 NCAC 211 .0205
(c)(4)•
5. The issuance of this permit does not preclude the Permittee from complying with any
and all statutes, rules, regulations, or ordinances that may be imposed by other
government agencies (i.e., local, state, and federal) which have jurisdiction, including,
but not limited to, applicable river buffer rules in 15A NCAC 2B .0200, soil erosion and
sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's
General Permit NCGO10000, and any requirements pertaining to wetlands under 15A
NCAC 2B .0200 and 15A.NCAC .0500.
6. This permit may be modified, revoked, and/or reissued .to incorporate any conditions,
limitations and monitoring requirements the Division deems necessary in order to
protect the environment and public health adequately.
7. The Permittee, at least six months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Division shall .review the adequacy of the
residuals lime stabilization facility and distribution program described therein, and if
warranted, shall extend the permit for such period of time and under such conditions and
j limitations as it may deem appropriate.
8. This permit shall not be automatically transferable. In the event that there is a desire. for
the residuals lime stabilization facility and distribution program to change ownership or
to change the name of the Permittee, a formal permit request shall be submitted to the
Division documentation from the parties involved and other supporting materials as may
be appropriate. The approval of this request shall be considered on its merits and may or
may not be approved.
Permit issued this the Twentieth day of October, 2006.
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
for Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ006245
Z

AQUIFER PROTECTION SECTION
APPLICATION REVIEW REQUEST FORM
Date: September 7, 2006
To: ❑
Landon Davidson, ARO-APS
❑
Art Barnhardt, FRO-APS
®
Andrew Pitner, MRO-APS
❑
Jay Zimmerman, RRO-APS
❑ David May, WaRO-APS
❑ Charlie Stehman, WiRO-APS
❑ Sherri Knight, WSRO-APS
From: Jon Risgaard , Land Application Unit / o
Telephone: [phone] Fax: [phone]; 1- L� V
E Mail: jon.ris aard(a,ncmail.net
A. Permit Number:wq.00Ci2'-5 _
l�C5 ;FRMR
B. Owner: D1At -A �
C. Facility/Operation: Statesville Sta-Lime Processing Facility
❑ Proposed ® Existing ❑ Facility ❑ Operation
D. Application
1. Permit Type: ❑ Animal ❑ Surface Irrigation ❑ Reuse ❑ H-R Infiltration
❑ Recycle ❑ I/E Lagoon ❑ GW Remediation (ND)
❑ UIC - (5QW) closed loop water only geothermal
For Residuals: ❑ Land App. ® D&M ❑ Surface Disposal
® 503 ❑ 503 Exempt ❑ Animal
2. Project Type: ❑ New ❑ Major Mod. ❑ Minor Mod. ® Renewal ❑ Renewal w/ Mod.
E. Comments/Other Information: ❑ I would like to accompany you on a site visit.
Attached, you will find all information submitted in support of the above -referenced application for your
review, comment, and/or action. Within 30 calendar days, please take the following actions:
® Return a Completed Form APSARR.
❑ Attach Well Construction Data Sheet.
❑ Attach Attachment B for Certification by the LAPCU.
❑ Issue an Attachment B Certification from the RO*.
* Remember that you will be responsible for coordinating site visits, reviews, as well as additional
information requests with other RO-APS representatives in order to prepare a complete Attachment B for
certification. Refer to the RPP SOP for additional detail.
When you receive this request form, please write your name and dates in the spaces below, make a copy
of this sheet, and return it to the appropriate Central Office -Aquifer Protection Section contact person
listed above.
RO-APS Reviewer: , Date: ';-d`-i
r
6
FORM: APSARR 02/06 Page 1 of 1

AQUIFER PROTECTION REGIONAL STAFF REPORT
Date: 09/26/06 County: Iredell
To: Aquifer Protection Central Office Permittee/Owner: City of Statesville
Central Office Reviewer: John Risgaard Application No.: W00006245
I. GENERAL INFORMATION
1. This application is (check all that apply): ❑ New ® Renewal ❑ Renewal with mod.
❑ Minor Modification ❑ Major Modification
❑ Surface Irrigation ❑ Reuse ❑ Recycle ❑ High Rate Infiltration ❑ Evaporation/Infiltration Lagoon
❑ Land Application of Residuals ❑ Attachment B included ® 503 regulated ® 503 exempt
® Distribution of Residuals ❑ Surface Disposal
❑ Closed -loop Groundwater Remediation ❑ Other Injection Wells (including in situ remediation)
Was a site visit conducted in order to prepare this report? ❑ Yes or ❑ No.
a. Date of site visit: No site visit performed
b. Person contacted and contact information: Andy Smith, 704/878-3438
c. Site visit conducted by: N/A
d. Inspection Report Attached: ❑ Yes or ® No.
2. Is the following information entered into the BIMS record for this application correct?
®. Yes or ❑ No. If no, please complete the following or indicate that it is correct on the current application.
For Treatment Facilities: NCO031836
a. Location: 4TH Creek WWTP 693 Bell Farm Rd. Statesville, NC 28677
b. Driving Directions:
c. USGS Quadrangle Map name and number:
d. Latitude: 80°47'20" Longitude: 35°46'22"
e. Regulated Activities / Type of Wastes (e.g., subdivision, food processing, municipal wastewater): Municipal
Wastewater
For Disposal and Injection Sites: N/A
a. Location(s):
b. Driving Directions:
c. USGS Quadrangle Map name and number:
d. Latitude
Longitude:
FORM: wg0006245 Statesville 09 26 2006 1

AQUIFER PROTECTION REGIONAL STAFF REPORT
III. RENEWAL AND MODIFICA TION APPLICA TION
WQ0006245
Description Of Waste(S) And Facilities
1. Are there appropriately certified ORCs for the facilities? ❑ Yes or ❑ No. - N/A for a Distribution permit.
However there are permitted WWTP Operators associated with this plant.
Operator in Charge: Certificate #:
Backup- Operator in Charge: Certificate #:
2. Is the design, maintenance and operation (e.g. adequate aeration, sludge wasting, sludge storage, effluent
storage, etc) of the treatment facilities adequate for the type of waste and disposal system? N Yes or ❑ No.
3, Are the site conditions (soils, topography,- depth to water table, etc) maintained appropriately and adequately
assimilating the waste? ❑ Yes or ❑ No. There are no permitted fields associated with this permit.
4. Has the site changed in any way that may affect permit (drainage added, new wells inside the compliance
boundary, new development, etc.)? ❑ Yes or N No. If yes, please explain:
5. Is the residuals management plan for the facility adequate and/or acceptable to the Division?
N Yes or ❑ No. If no, please explain:
6. Are the existing application rates (hydraulic or nutrient) still acceptable? ❑ Yes or ❑ No N N/A
7. Is the existing groundwater monitoring program (number of wells, frequency of monitoring, monitoring
parameters, etc.) adequate? ❑ Yes ❑ No N N/A.
8. Will seasonal or other restrictions be required for added sites? ❑ Yes ❑ No N N/A
9. Are there any buffer conflicts (treatment facilities or disposal sites)? ❑ Yes or N No.
10. Is the description of the facilities, type and/or volume of waste(s) as written in the existing permit correct?
® Yes or ❑ No. If no, please explain:
11. Were monitoring wells properly constructed and located? ❑ Yes or ❑ No ® N/A.
12. Has a review of all self -monitoring data been conducted (GW, NDMR, and NDAR as applicable)? N Yes or
❑ No ❑ N/A. Please summarize any findings resulting from this review: Annual report reflects compliance.
13. Check all that apply: N No compliance issues; ❑ Notice(s) of violation within the last permit cycle; ❑
Current enforcement action(s) ❑ Currently under SOC; ❑ Currently under JOC; ❑ Currently under
moratorium.
14. Have all compliance dates/conditions in the existing permit, (SOC, JOC, etc.) been complied with? ❑ Yes ❑
No ❑ Not Determined ® N/A.. If no, please explain:
15. Are there any issues related.to compliance/enforcement that should be resolved before issuing this permit?
❑ Yes or ® No ❑ N/A. If yes, please explain:
FORM: wg0006245 Statesville 09 26 2006 2

AQUIFER PROTECTION REGIONAL STAFF REPORT
V. EVALUATIONAND RECOMMENDATIONS
1. Provide any additional narrative regarding your review of the application.: This application is fro a renewal of
an existing program. Review of the files indicated no compliance issues in the past permitting period.
2. Attach Well Construction Data Sheet - if needed information is available
3. Do you foresee any problems with issuance/renewal-of this permit? ❑ Yes ® No. If yes, please explain
briefly.
4. List any items that -you would like APS Central Office to obtain through an additional information request.
Make sure that you provide a reason for each item: None
5. List specific Permit conditions that you recommend to be removed from the permit when issued. Make sure that
you provide a reason for each condition: None
6. List specific special conditions or compliance schedules that you recommend to be included in the permit when
issued. Make sure that you provide a reason for each special condition: None
7. Recommendation: ❑ Hold, pending receipt and review of additional information by regional office; ❑ Hold,
pending review of draft permit by regional office; ® Issue upon receipt of needed additional information for
Central Office; ❑ Issue; ❑ Deny. If deny, please state reasons:
8. Signature of report preparer(s):
Signature of APS regional super
Date:
ADDITIONAL REGIONAL STAFF REVIEW ITEMS
None
FORM: wg0006245 Statesville 09 26 2006 3

AQUIFER PROTECTION SECTION
APPLICATION REVIEW REQUEST FORM
Date: September 7, 2006
To: ❑ Landon Davidson, ARO-APS
❑ Art Barnhardt, FRO-APS
® Andrew Pitner, MRO-APS
❑ Jay Zimmerman, RRO-APS
From: Jon Risgaard , Land Application Unit
Telephone: [phone]
E Mail: j on.ris aard(a)ncmail.net
A. Permit Number- .6'245
B. Owne #S; �af e-s-Mi 'le;
C. Facility/Operation: Statesville Sta-Lime 1
❑ Proposed ® Ea
D. Application:
❑ David May, WaRO-APS
❑ Charlie Stehman, WiRO-APS
❑ Sherri Knight, WSRO-APS
Fax: [phone]
❑ Operation .
1. Permit Type: ❑ Animal ❑ Si ❑ H-R Infiltration
❑ Recycle ❑ I/E Lagoon U GW Remediation (ND)
❑ UIC - (5QW) closed loop water only geothermal
For Residuals: ❑ Land App. ® D&M ❑ Surface Disposal
® 503 ❑ 503 Exempt ❑ Animal
2. Project Type: ❑ New ❑ Major Mod. ❑ Minor Mod. ® Renewal ❑ Renewal w/ Mod.
E. Comments/Other Information: ❑ I would like to accompany you on a site visit.
Attached, you will find all information submitted in support of the above -referenced application for your
review, comment, and/or action. Within 30 calendar days, please take the following actions:
® Return a Completed Form APSSRR.
❑ Attach Well Construction Data Sheet.
❑ Attach Attachment B for Certification by the LAPCU.
❑ Issue an Attachment B Certification from the RO*.
* Remember that you will be responsible for coordinating site visits, reviews, as well as additional
information requests with other RO-APS representatives in order to prepare a complete Attachment B for
certification. Refer to the UP SOP for additional detail.
When you receive this request form, please write your name and dates in the spaces below, make a copy
of this sheet, and return it to the appropriate Central Office -Aquifer Protection Section contact person
listed above.
RO-APS Reviewer: Date: 6 X,
FORM: APSARR 02/06 Page 1 of 1

of
........ ....
•
(0. Noatrfiville. Nort4 alina 28587
August 9, 2006
NCDENR-DWQ
Aquifer Protection Section
Land Applicdtion Unit
1636 Mail Service Center
Raleigh, NC 27699-1636
RE: Application No. WQ0006245
N-Viro Processing Facility & Sta-Lime Distribution Program
Dear Mr. John Risgard
D
LSEP 8 2006
NC DENR MRO
DWQ - Aquifer Protection
Enclosed are the required forms, information and attachments per the instructions for the permit
application renewal. This permit expires on April 30, 2007.
d If y u need more in ation, please contact me at 704-878-3438.
it
Andy S ith
Fourth
re
ourth reek WWTP Supervisor

,•�;
F`s

State of North Carolina
Department of Environment, Health and Natural Resources
t Division of Environmental Management
ivon- i5t;ii�tgC r cilrui r"ippi.ication Form.
(THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL)
DISTRIBUTION' OF RESIDUAL SOLIF C E H W C
This application is intended for facilities which are to be regulated unde 1 CFR Part 503
I. GENERAL INFORMATION: SEP - 8 2006
1. A licant's tame (please specify the name of the municipality, corporation, individual etc.): NC DENR MRO
t DWQ -Aquifer Protection Y. SW6.,,ll`
2: Print owners or signing official's name and title (the person who is legally responsible for the facility and its compliance):
3. Mailing address: _ 1 QOX 0�
City: 5 �i. ��. State: X C_ Zip: A6
Telephone Number:
4. Application Date:` a �P
5. Fee Submitted: S [The permit processing fee should be as specified in 15A NCAC 211.0205(c)(5).1
6. Specify how these residuals will be dis ibu[ed: sold o giver. way in bags or other containers: lawn (bull:);
d home garden (bulk); ._ other.
i
7. If the alternative for residual disposal consists of "surface disposal" as defined under 40 CFR Part 503, please complete th
application titled "SURFACE DISPOSAL OF RESIDUAL SOLIDS. Please identify if there is any storage of residuals i
a surface impoundment or disposal thru landfilling. Explain:
S. Is -the residual process facility also the generator? Yes; No
���g6' ja1`
9. Latitude: Longitude: of residualprocess facility
10. Specify whether the process facility is owned by: federal; private: state; local government;
11. County where facility is located: -tq�+/'
II. PERMIT LN-FORMATION:
1. Application No. (will be completed by DEM): -
2. Specify whether project is: new; renewal*; . modification
For renewals, complete all sections included in the application. Enginec ink Signature and Seal not required f
renewals or if there is not any construction involved witli the subject proj---L
3. If this application is beingsubmittea a result of a renewal or mot;ncation to an existing permit, list the existing pern
number IAJ M�`f/� and itc=.,tee date 1i�6/�,�����@
FORM- DRS 06/94 Page 1 of 8

t
III. FACILITY INFORMATION (attach additional pages jf�oorrr a ddiitii�onal sources of residuals):
1. \T�n•_a �,f f•.naa J'..,horn rL'c��1',:a/1S a:e ,ape�n�,rshd er prcp?��d: '7 I �t �lXik LA/ t 1 - .
2: Facility permit number: BUG t/0 3I ; facility permit holder: p�
3. Specify whether facility in Section III.1 is owned by: federal; private; state; local government
4. Specify facility design flow: I mod; facility average daily flow: __�� y mad;
Type of residual storage: b ` I t �.
Volume of residual storage: - 1. lit I(r
Length of residuals storage at facility: days (the Division requires a minimum 30 days storage in units th,
are separate from treatment system, i.e. not in clarifiers, aeration basins, etc.);
Estimated volume of residuals: ��� (dry tons/yr.);. _
5. If the residual proces facility is not the same as the generator, please specify delivery frequency and quantity of residual
be processed:
IV.
6. Facility contact (person familiar with residuals preparation): "tA�i
7. Facility contact's.telephonenumber: ( j L .4 U AA
8. Location of treatment facility: A State; County
9. 1vlailina address:
10. Specify the source of the residuals: -�atment of domestic wastewater, treatment of industrial wastewater;
other (explain):
Attach an explanation of either the treatment process, manufacturing process, or how the waste is generated. Provide fi
and complete details of. the entire process.
11. Does the facility which generates the residuals have an approved pretreatment program? �; No.
This includes facilities which are classified as a "Class I" facility (any publicly owned treatment works required, under -
CFR 403.8, to have an approved pretreatment program or any facility treating domestic sewage that is classified as "CIF.
I" by the appropriate federal or State authority) .
RESIDUALS INFORMATION (attach additional pages for. additional sources of residuals): - .
1. -Information for Hazardous Waste (RCRA) Determination. The information requested on the limitations specified belt
pertain only to those residuals that are generated from a municipal wastewater treatment facility with industrial contributii
or active pretreatment program and from any other treatment facility with wastewater sources that include industrial source
a. Are any of the residuals covered by this application listed in 40 CFR 261.31-261.33? Yes; No. If Y;
list die number(s):
b. Do the residuals exhibit any of the four characteristics defined by 40 CFR 261.21-261.24? Yes;
Attach laboratory result,, for the Toxicity Characteristic Leaching Procedure Analyses, Reactivity, Ignitability, ai
Corrosivity for each residual
FORM: DRS .06/94
FORM: • DRS 06/94
Page 3 of 8

3. Wastewater residuals can not be sold or given away if the concentration of any pollutant in the residuals exceeds the ceili
concentrations specified in the table below. Specify the pollutant concentration of these residuals (attach lab analysis):
Pollutant Pollutant Ceiling Concentration (mg/kg) Pollutant Concentration (mg/kg)
Dry Weight Basis Dry Wei ht Basis
Arsenio 75 l
Cadmium 85 �.. a.
Chromium 3000.
Co er 4300
Lead 840
Mercury 57 oA9
Mol bdenum 75 Nif Exe,oi-� �'
Nickel - 420 19
Selenium 100
Zinc 7500 ga
4. Provide, all applicable pilot studies and any bench scale tests performed on each residual source and the results, includit
the approximate fertilizer equivalent
5. Wastewater residuals can't be sold or given away in bags or other co unless one of tl
following options is satisfied.
Specify either A -or B.. Please be advised, if the residuals ai V�4�
t for application
lawn or home garden then Option A is the only option.
A The pollutant concentration of the residuals must be ?�� De Coticentratiot
listed in the table below. G
`-
Monthly Average Concentrations
7 Pollutant Concentration
Pollutant
D Weight Basis (ma )
Dry Weight Basis (mg/kg)
Arsenic
41
Cadmium
` - 39 .. .
Chromium
.. 1200
.
Ai X
Capper
1500
. 13
Lead .
300
Mercury17
.
`
Nickel .
420
0.3
Selenium
36
Zinc
2800
B . The product of the concentration of each pollutant in the residual and the annual whole residual applicatio
rate for the residual shall not cause the Annual Pollutant Loadin17
g Rate to be exceeded
In order for the Annual Whole Residual Application Rate (AWRAR) to be calculated the Annual Pollutar
Loading Rate (APLR). is divided by the pollutant concentra
follows: tion. (PC) times 0.001 (a conversion factor) a
AWRAR = APLR
PC * 0.001
FORM: DRS 06194 :. Page 4 of 8

2 _ alkaline treatment -the pH of the residuals is raised to greater than 12 for at least 72 hours. During this time, t
temperature of the residuals should be greater than 520 C for at least 12 hours. In addition, after the 72 he
period, the residuals are to be air dried to at least 50% total solids.
3. prior testing for Enteric Vi uSNiabl Hdminrh Ova : the residuals are analyzed for the presence of enteric virus
(Plaque -forming units) [pfu] and viable helminth ova, If the residuals are analyzed before the pathogen reducti
process and found to have densities of enteric virus <1 pfu/4 grams of total solids and viable helminth ova <I/
total solids, the residuals are Class A with respect to- enteric virus and viable helminth ova until the ne
monitoring episode. If the residuals are analyzed before the pathogen reduction process and found to have denial
of enteric virus > or = 1 pfu/4 g total solids or' viable helminth ova > or = 1/4 g total solids, and tested again af
processing and found to meet the enteric virus and viable hehninth ova levels listed under "4" below, then t
processed residuals will be Class A with respect to enteric viruses and viable helminth ova when the operati
parameters for the pathogen reduction process are monitored and shown to be consistent with the values or rand
of values documented.
4. . no nrior testing for Enteric Vir sfViab]Heiminth Ova - if the residuals are not analyzed before pathogen reducti
processing for enteric viruses and viable helminth ova, the density of enteric viruses must be less than 1 pfu/4 g
total dry solids and the density of viable helminth ova must. be less than 1/4 g of total dry solids, or the residua
must be treated by a "Process to Further Reduce Pathogens" or a "Process to Further Reduce Pathogens" equivale
process. :
5. The "Processes to Further Reduce Pathogens" (PFRP) are described as follows:
a. C .Qmr s ing - using either the within -vessel or static aerated pile composting methods, the temperature of t
residuals are raised to 550 C or higher for three days. Using the windrow composting method, the residuals a
raised to 550 C or higher for fifteen days. During the high temperature period, there will be a minimum of fr
turnings of the windrow.
b. Heat Drvnz - residuals are .dried by direct or indirect contact with hot gases to reduce the moisture content
the residuals to 10% or lower. Either the temperature of the gas in contact with the residuals exceeds 80o C
the wet bulb temperature of the gas in contact with the residuals, when the residuals leave the dryer, excee
800 C.
c. Heat Treatment - liquid residuals are heated to a temperature of 1800 C or higher for thirty minutes.
d Thermonhilic Aerobic Dig s irin - liquid residuals are agitated with air or oxygen to maintain aerobic conditio:
at residence times of ten days at temperatures of 550 C to 600 C.
e: Beta Rav Irradiation - residuals are irradiated with beta rays from an accelerator at dosages of at least 1
megarad at room temperature (ca. 200 C).
f. Gamma Ray Irradiation - residuals are irradiated with gamma rays from certain isotopes such as 60Co at
137Ce, at dosages of at least 1.0 megarad at room temperature (ca. 20o C).
g. Pasteurization - the temperature of the residuals is maintained at 70o C or higher for at least thirty minutes.
6. The residuals, shall be treated in a process that is equivalent to a "Processes to Further Reduce Pathogens" (PFR1
as determined by the permitting authority based on evaluations of the recommendations. provided by the Pathogc
Equivalency Committee. .
2. When residuals are to be sold or given away, one of the following vector attraction reduction requirements (a, b, c, d, e,
g, orh) described below must be met
Specify the letter of the vector attraction reduction requirement that has been met (submit lab results, test results ai
calculations)., Any variation of the below must be described in full detail and attached.
a: Aerobic or An -aerobic Di; .stion - The mass of volatile solids are reduced by at least 38%. Volatile solids reduction
measured between the residuals, prior to stabilization, and the residuals ready for use or disposal. This criterion shou
be readily met by properly designed and operated anaerobic digestors, but not as readily met by aerobic digestoi
Treatment facilities with aerobic digestors may need to meet the vector attraction reduction requirement through 19c
.19d.
FORM: DRS 06/94
Page 6 of 8

b. Anaernh;r MMStion - If .3S% volatile solids reduction cannot be achieved, vector attraction reduction can
demonstrated by further digesting a portion of the previously digested residuals in a bench scale unit for an additie
40 days at 3U' C to 370C. If, at the end of the 40 days, the volatile solids are reduced by less than I7%, vec
attraction reduction is achieved.
c. Aerobic -Di; nn - If 38% volatile solids reduction -cannot be achieved, vector attraction reduction can be demonstra
by further digesting a portion of the previously digested residuals that have a solids content of 2% or less in a bet
scale unit for an additional 30 days at 20° C. If, at the end of the 30 days, the volatile solids are reduced by less a
15%, vector ariacdon reduction is achieved,'
d. Ae- mbic D a union - The specific oxygen uptake rate (SOUR) shall be equal to 'or less than 1.5 milligrams of oxyL per hour per gram of total dry solids at 20° C. .
e. Aerc)bi . PTOCC ;sec - The temperature of the residuals for at least 14 days shall be greater than 40° C. During this tir the average temperature shall be greater than 45° C.
'f. Alk lin StaUliz Son - The pH of the residuals is raised -to 12 or higher by alkali addition and, without the addition
more alkali, remains at 12 or higher for 2 hours and then at 11.5 or higher for an additional 22 hours.
g. Drying (S abilizd SoUA9j - The total solids of residuals that do not contain unstabilized-solids, and which are general
in a primary wastewater treatment process, shall be equal to or greater than 75%. Blending with other materials is r
allowed to achieve the total solids percentage.
h. .,tyi1ju (mS•a iacd Solids) - The total solids of residuals that contains unstabilized solids, and which are generated it
primary wastewater treatment process, shall be equal to or greater than 90%. Blending with other materials is
allowed to achieve the total solids percentage.
V L . GENERAL INFORMATION:
1. Please provide a brief narrative concerning materials handling, including the following:
a. How will the materials will be handled and transported from. where the residuals were produced to where it will be
treated?
b. Where willthe residuals be stored until processed?
C. How will leachate collection be handled?
Cl­ What will be thle duration of treatment?.
e. Alhere will the final product be. stored?
f. How long will the final product be stored before being distributed?
How will the final product be distributed (packaging)?
2: Ple,3se attach a marketability statement detailing destinations and ap
distributed. proximate amounts of the final product to b
3. Please provide either a label which shall be affixed to the bagQ
ged processed residual or an information sheet which shall b
Provided to the Person who receives the processed residual. The label or information sheet shall contain, at a minimum, it
following information:
a. The naive and address of the person who prepared the residual that is sold or given away in a bag or other container for
application to the Iand.
b. A statement that application of the residual to the land is prohibited except i
label or information sheet.n accordance with the instructions on the.. ' .
C. A statement that the residuals shall not.be applied to any site that is flooded, frozen orsnow-covered.
d A statement that adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored
residuals into any surface waters.
e. Information on all applicable buffers including a 10 foot buffer between application
supply source (including wells) site and any public or private water
and any stream, Take, river, or natural drainage way..
f. The Annual 'Whole Residual Application Rate (AWRAR) for the residual that does not cause any of the annual
pollutant loading rates to be exceeded (if necessary)..
FORM: DRS 06,94 Pagel of 8

Name and Complete Address of Eneinccring Finn:
Citv:. Slate:
zip.
Telephone Number: ( )
Professional Engineer's Certification:
attest that this application for
has been reviewed by me and is accurate and complete to the best of my knowledge. I further attest that to the best of my l.ZtowledUe
the proposed design has been prepared in accordance with the applicable regulations. Although certain portions of this 'submittal
package may have been developed by other professionals, inclusion of these materials under my signature and seal signifies that I have
reviewed this material and have judged it to be- consistent with the proposed design.
North Carolina Professional Engineer's Seal, Signature, and Date:
,.O
Applicant's Certification:
I, W . i:. �� 4 � _ ...'
attest that this application for W l.YCJV U1�1�
iV-wo Vy6(eS , \k&2
has been reviewed by me and is accur to and complete to the best of my knowledge. I understand that it all required parts of this
application are not completed and that if all required supporting information and attachments are nc,t included, this application package
will be returned tom inco plete.
Signature Date ;�
TIC COMPLETE, D APPLICATION PACKAGE,
INCLUDING ALL SUPPORTING INTORMATION AND MATERIALS,
SIIOULD BE SENT TO TILE FOLLOWING ADDRESS:.
NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES .
DIVISION OF WATER QUALITY
AQUIFER PROTE CTION SECTION
LAND APPLICATION UNIT
BV U.S. Postal Service: By Courier/Special Delivery: .
1636 MAIL SERVICE CENTER 2728 CAPITAL BOULEVARD.
RALEIGI ,- NORTH CAROLINA 27699-1636 RALEIGH, NORTH CAROLINA 27604
TELEPHONE NUMBER: [phone]
FORM: DRS 06194 Paac 8 of 8 :..

tV
PRISM
ti{ LABORATORIES,INC.
Date: 07/31/06
Company: City of Statesville
Contact: Mr. Andy Smith
Address: P.O. Box 1111
Statesville, NC 28687
Client Project ID:
Sta-lime
Prism COC Group No:
G0706564
Collection Date(s):
07/24/06
Lab Submittal Date(s):
07/24/06
Client Project Name Or No:
Sta-lime
Case Narrative
This data package contains the analytical results for the project identified above and includes a Case Narrative and Laboratory Report totaling 2
pages. A chain -of -custody is also attached for the samples submitted to Prism for this project.
Data qualifiers are flagged individually on each sample. A key reference for the data qualifiers appears at the end of this case narrative. Quality
control statements and/or sample specific remarks are included in the sample comments section of the laboratory report for each sample
affected.
Semi Volatile Analysis
NA
Volatile Analysis
NA
Metals Analysis
Analysis Note for Q16531 MS Mercury: Matrix interference is suspected. Post -digestion spike recovery (94%) is within the
acceptance limits (85-115%), but the serial dilution difference (32%) is greater than the limit.
Wet Lab and Micro Analysis
No Anomalies Reported
Please call if you have any questions relati to this analytical report.
Date Reviewed by: Cara C. Rusmise Project Manager.
Signature: ature:
Review Date: 07/31/06 Approval Date:
Data Qualifiers Key Reference:
B: Compound also detected in the method blank.
#: Result outside of the QC limits.
DO: Compound diluted out.
E: Estimated concentration, calibration range exceeded.
J: The analyte was positively identified but the value is estimated below the reporting limit.
H: Estimated concentration with a high bias.
L: Estimated concentration with a low bias.
M: A matrix effect is present.
Robbi A. Jones
07 1/06
Notes: This report should not be reproduced, except in its entirety, without the writtten consent of Prism Laboratories, Inc. The results in this
report relate only to the samples submitted for analysis.
449 Springbrook Road, P.O. Box 240543, Charlotte NC 28224-0403
Phone: [phone] Toll Free: 800/529-6364 Fax: [phone]

i
NC Certification No. 402
SC Certification No. 99012
n NC Drinking Water Cert. No. 37735
Full Sewlm Analytical & Environmental Solutions
City of Statesville Project Name: Sta-lime
Attn: Mr. Andy Smith Project ID: Sta-lime
P.O. Box 1111 Sample Matrix: Solid
Statesville, NC 28687
Laboratory Report
07/31 /06
Client Sample ID:
STA-LIME
Prism. Sample ID:
156524
COC Group:
G0706564
Time Collected:
07/24/06 13:50
Time Submitted:
07/24/06 15:30
Parameter Result Units Report MDL Dilution Method Analysis Analyst Batch
Limit Factor Date/Time ID
Percent Solids Determination
Percent Solids
Fecal Coliform in Solids by MPN
Fecal Coliform
Mercury by CVAA
Mercury
Metals by ICP/
Arsenic J
Cadmium
Copper.
Lead
Nickel -
Selenium 'f
Zinc
Sample Preparation:
Sample Preparation:
64.4 %
1 SM2540 G 07/27/06 8:15 jbodand
BRL
MPN/g
0.31
0.31
1
SM9221 E
07/24/06 16:25 mlandreth
0.33
mg/kg
0.031
0.00054
1
7471A
07/27/06 16:36 mcampbell
Q16531
0.6
g /
50 mL
7471A
07/27/06 7:40 jhoppel
P15945
11
mg/kg
2.3
0.33
3
6010B
07/26/06 20:49 mcampbell
Q16486
BRL
mg/kg
1.1
0.016
3
6010B
07/26/06 20:49 mcampbell
Q16486
73
mg/kg
2.3
0.17
3
6010B
07/26/06 20:49 mcampbell
Q16486
48
mg/kg
1.1
0.096
3
6010B
07/26/06 20:49 mcampbell
Q16486
20
mg/kg
2.3
0.078
3
6010B
07/26/06 20:49 mcampbell
Q16486
BRL
mg/kg
2.3
0.73
3
6010B
07/26/06 20:49 mcampbell
Q16486
120
mg/kg
11
1.1
3
6010B
07/26/06 20:49 mcampbell
Q16486
2.04 g /
50 mL
3050B
07/26/06 7:00 jhoppel
P15928
Sample Comment(s):
BRL = Below Reporting Limit
J = Estimated value between the Reporting Limit and the MDL
The results in this report relate only to the samples submitted for analysis and meet state certification requirements other than
NELAC certification except for those instances indicated in the case narrative and/or test comments.
Angela D. Overcash, V.P. Laboratory Services
This report should not be reproduced, except in its entirety, without the written consent of Prism Laboratories, Inc.
449 Springbrook Road - P.O. Box 240543 - Charlotte, NC 28224-0543
Phone: [phone] - Toll Free Numben.1-800/529-6364 - Fax: [phone] Page 1 of 1

_ •P��s�erl:.
'a LABORATORIES,-,INC.-
a
Full service Analytical & Environmental Solutions
449 Springbrook Road • P.O. Box 240543 • Charlotte, NC 28224-0543
Phone:[phone] • Fax:[phone]
Client Company Name: C 1411 m �� �s ✓� ���
Report To/Contact Name: AA . �y , "'; 4-11
Reporting Address: Py, d a, J l i l
CHAIN OF CUSTODY RECORD
'
PROPER BILLING:
;•, , r� , t ' t AYES
Samples 1NiTAC7 upon '
PAGE — OF QUOTE # TO ENSURE
arc(val7 i
—& WET
ON ICES Temp
Project Name:
PROPER PRESERVATIVES Indicated?
Short Hold Analysis: (Yes) (No) UST Project: (Yes) (NO)
;: Recelved WITHIN HOLDING TIMES? � ✓
*Please ATTACH any project specific reporting (QC LEVEL 1 II III IV)
k
provisions and/or QC Requirements
v CUSTODY SEgLS INTACT?
Invoice To
- UOLATILES -CdW/o UT HEADSFgCE�
PROPER CONTAINERS used
Address:
Phone: 70 `/-07$-3939Fax (Yes) (No):70Y-978purchase Order No./Billing Reference TO BE FILLED IN BY CLIENT/SAMPLING PERSONNEL,/
Email (Yes) (No) Email Address Requested Due Date ❑ 1 Da ❑ 2 Days O 3 Days ❑ 4 Days ❑ 5 Days C/
y Y Y y y Certification: NELAC USACE FL N
EDD Type:_ PDF Excel_Othe "Working Days" ❑ 6-9 Days ❑ Standard 10 days
Site Location Name: &,aA 0-ge-4 vw TP Samples received after 15:00 will be processed next business day. SC OTHER A
Site Location Physical Address: dl3 Bell F 17— %1 Turnaround time is based on business days, excluding weekends and holidays. Water Chlorinated: YES_ NO
e (SEE REVERSE FOR TERMS & CONDITIONS REGARDING SERVICES Sample Iced Upon Collection: YES NO
�JA� �3•'� l�° RENDERED BY PRISM LABORATORIES. INC. TO CLIENT) —
CLIENT
SAMPLE DESCRIPTION
DATE
COLLECTED
TIME
COLLECTED
MILITARY
HOURS
MATRIX
(SOIL,
WATER OR
SLUDGE)
SAMPLE CONTAINER
PRESERVA-
TIVES
ANALYSES REQUESTED
\ \b
�4` kQ REMARKS
PO
PRISM
ID NO.
'TYPE
SEE BELOW
NO.
SIZE
A-,(:r-n
7- --06
/:3:5<
a
P
l -. "af5
F'
C�
•N �
Sampler's Signature Sampled By (Print Name) V. Affiliation
Upon relinquishing, this Cllain of ustody is your authorization for Prism to proceed with the analyses as requested above. Any changes must be
submitted in writing to the Prism Project Manager. There . for any Chan es a analyses have been initialized.
Reli u�(biclna 0 Recelved By: ign Dat74 litary/Hou s Additional Comments:Site
al Received By ignature ate
•
;
Arrival1.
SIte:DepartUre Tame,
Field Tech 4-.'��
Relinquished By: nature) d F Laboratories By: Date
Metho ' f ent: NOTE: ALL SAMPLE COOLERS SHOULD BE TAPED SHUT WITH TOLIT SEALS FOR TRANSPORTATION TO THE LABORATORY. Loq I Group No.
SAMPLES ARE NOT AC EPTED AND VERIFIED AGAINST CDC I TIL RECEIVED AT THE LABORATORY.
El Fed Ex ❑ UPS ❑ Hand -delivered Prism Field Service ❑ Other
NPDES: UST: GR NDWATER: DRINKING WATER: SOLID WASTE: RCRA: CERCLA LANDFILL OT ER:
,
❑ NO ❑ SC ❑ NC ❑ SC ❑ SC ❑ NC ❑ SC ❑ NO ❑ SC ❑ NO ❑ SC ❑ NO ❑ SC ❑ NO ❑ SC ❑ NO ❑ SC
Ell❑ ❑ ❑ ❑ ❑ ❑ ❑
ORIGINAL
0 ()NTAINFR TYPF r nf)h = Annhar ( = r:laar r, = r;lacc P = Placfir•.• TI = Taflnn-I inari r:an \/CIA = vnlatun. nrnnnirs AnslvSiS (7Pro HP.ari SnarP1

PRISM
Date: 07/28/06
Company: City of Statesville
Contact: Mr. Andy Smith
Address: P.O. Box 1111
Statesville, NC 28687
Please see report for comments.
Client Project ID:
Prism COC Group No:
Collection Date(s):
Lab Submittal Date(s):
Wet Lab and Micro Analysis
Analysis Note for Q16198 MS Total Phosphorus: Sample concentration too high for recovery evaluation.
Analysis Note for Q16216 MS Nitrate + Nitrite: Matrix interference is suspected.
Analysis Note for Q16373 MS Ammonia: MS recovery outside of the control limits.
Analysis Note for Q16373 MSD Ammonia: MSD recovery outside the control limits.
Analysis Note for Q16493 MS Total Kjeldahl Nitrogen: MS recovery outside of the control limits.
Please call if you have any questions relatin to this analytical report
Date Reviewed by: C ra C. Rusmisell Proj Manager: Robbi A. Jones
Signature: aAA-) )VLk-d.(,LSi ature:
Review Date: 07/28/06 Approval Date: 07/28/06
Data Qualifiers Key Reference:
B: Compound also detected in the method blank.
#: Result outside of the QC limits.
DO: Compound diluted out.
E: Estimated concentration, calibration range exceeded.
J: The analyte was positively identified but the value is estimated below the reporting limit.
H: Estimated concentration with a high bias.
L: Estimated concentration with a low bias.
M: A matrix effect is present.
Case Narrative
Sta-Lime, 3rd Creek and 4th Creek
Sludge with TCLP
G0706153
07/10/06
07/10/06
Notes: This report should not be reproduced, except in its entirety, without the writtten consent of Prism Laboratories, Inc. The results in this
report relate only to the samples submitted for analysis.
449 Springbrook Road, P.O. Box 240543, Charlotte NC 28224-0403
Phone: [phone] Toll Free: 800/529-6364 Fax: [phone]

A
allNC
A�
Certification No. 402
SC Certification No. 99012
Laboratory Report
NC Drinking Water Cert. No. 37735
07/28/06
.., - .
Full Service Analytical & Environmental Solutions
City of Statesville
Project ID:
Sta-Lime, 3rd Creek and Client Sample ID: STA-LIME
Attn: Mr. Andy Smith
4th Creek Sludge with Prism Sample ID: 155320
P.O. Box 1111
TCLP COC Group: G0706153
Statesville, NC 28687
Sample Matrix:
Solid Time Collected: 07/10/06
10:15
Time Submitted: 07/10/06
11:05
Parameter
Result Units Report
MDL Dilution Method Analysis Analyst
Batch
Limit
Factor Date/Time
ID
Percent Solids Determination
Percent Solids
57.3 %
1 SM2540 G 07/12/06 17:10 Ithao
Ammonia Nitrogen by Automated Phenate Method
Ammonia 230 mg/kg 4.4 1.3' 1 SM4500-NH3 H 07/20/06 12:52 celfaki Q16373
PH. Corrosivitv
pH 12.50 pH units 4.4 1.3 1 9045C 07/12/06 11:42 cmatthews Q16170
Fecal Coliform in Solids by MPN
Fecal Coliform BRL MPN/g 0.35 0.35 1 SM9221 E 07/10/06 13:35 mlandreth
lunitability of Solids
Ignitability Negative N/A 1 1030 07/13/06 17:55 mlandreth Q16212
Mercury by CVAA
Mercury Q.39 mg/kg 0.035 0.00061 1 7471A 07/17/06 13:25 mcampbell Q16277
* Analysis Note for Mercury: Matrix interference is suspected. Serial dilution (5x) result
was 7396 lower than the undiluted result, but the post -digestion spike recovery (85s) was within
the acceptance limits (85-1150).
Sample Preparation: 0.6 g / 50 mL 7471A 07/17/06 9:16 jhoppel P15865
Metals by ICP
Aluminum
18000
mg/kg
43
10
10
6010B
07/14/06 19:30 mcampbell
Q16209
Arsenic
10
mg/kg
4.3
0.61
5
6010B
07/13/06 18:53 mcampbell
Q16209
Cadmium., ✓
BRL
mg/kg
2.1
0.030
5
6010B
07/13/06 18:53 mcampbell
Q16209
Copper /
110
mg/kg
4.3
0.31
5
6010B
07/13/06 18:53 mcampbell
Q16209
Lead j�
33
mg/kg
1.3
0.11
3
6010B
07/14/06 19:23 mcampbell
Q16209
Magnesium
4000
mg/kg
21
2.0
5
6010B
07/13/06 18:53 mcampbell
Q16209
Nickel
19
mg/kg
4.3
0.14
5
6010B
07/13/06 18:53 mcampbell
016209
Potassium
14000
mg/kg
43
34
10
6010B
07/14/06 19:30 mcampbell
Q16209
Selenium '1_/
BRL
mg/kg
4.3
1.4
5
6010B
07/13/06 18:53 mcampbell
Q16209
Sodium
450
mg/kg
77
9.7
3
6010B
07/14/06 19:23 mcampbell
Q16209
This report should not be reproduced, except in its entirety, without the written consent of Prism Laboratories, Inc.
449 Springbrook Road - P.O. Box 240543 - Charlotte, NC 28224-0543
Phone: [phone] - Toll Free Number: 1-800/529-6364 - Fax: [phone] Page 1 of 14

NC Certification No. 402
SC Certification No. 99012
AY
NC Drinking Water Cert. No. 37735
Full Sewlce Analytical & Environmental Solutions
Laboratory Report
07/28/06
City of Statesville
Project ID: Sta-Lime, 3rd Creek and
Client Sample ID:
STA-LIME
Attn: Mr. Andy Smith
4th Creek Sludge with
Prism Sample ID:
155320
P.O. Box 1111
TCLP
COC Group:
G0706153
Statesville, NC 28687
Sample Matrix: Solid
Time Collected:
07/10/06 10:15
Time Submitted:
07/10/06 11:05
Parameter Result Units
Report MDL
Limit
Dilution
Factor
Method Analysis Analyst
Date/Time
Batch
ID
Zinc 180 mg/kg
21 2.1
5
6010B 07/13/06 18:53 mcampbell
Q16209
Sample Preparation:
2.05 g /
50 mL
3050E 07/13/06 6:35 jhoppel
P15840
Nitrate + Nitrite by Automated Cadmium Reduction
Nitrate + Nitrite BRL mg/kg
4.4
1
SM4500-NO3 F 07/13/06 17:28 celfaki
Q16216
Plant Available Nitrogen Calculation
Plant Available Nitrogen 370 mg/kg 8.7 8.7 1 N/A
Total Phosphorus by Automated Ascorbic Acid Reduction Method
Total Phosphorus 3100
mg/kg 17
17
20
SM4500-P F
07/12/06 12:06 celfaki
Q16198
Sample Preparation:
5 g /
50 mL
SM4500-P B5
07/11/06 17:30 celfaki
P16831
Reactive Cyanide by Spectrophotometric Method
Cyanide, Reactive BRL
mg/kg 0.17
0.42
1
9014
07/14/06 14:30 cmatthews
Q16239
Reactivity
Reactivity NEGATIVE
N/A
1
N/A
07/17/06 8:00 cmatthews
Reactive Sulfide by Titrimetric Method
Sulfide, Reactive 200
mg/kg 170
1.7
1
9034
07/14/06 9:25 cmatthews
Q16244
TCLP Extraction for Metals and/or Non -Volatile Orqanics
TCLP Extraction (Metals/Organics) Complete
1
1311
07/11/06 13:20 jhoppel
Zero Headspace Extraction for Volatiles
TCLP Extraction (ZHE-Volatiles) Complete
1
1311
07/13/06 16:15 wconder
Acid Herbicicides in TCLP Leacheate by GC-ECD
Subcontract Report See Attached 1 8151A
* Analysis Note for Subcontract Report: Sample was subcontracted to NC certified lab # 387.
TCLP Leachable Mercury by CVAA
Mercury BRL mg/L 0.010 0.000044 1 7470A 07/13/06 16:27 mcampbell Q16228
This report should not be reproduced, except in its entirety, without the written consent of Prism Laboratories, Inc.
449 Springbrook Road - P.O. Box 240543 - Charlotte, NC 28224-0543
Phone: [phone] - Toll Free Number: 1-800/529-6364 - Fax: [phone] Page 2 of 14

n
NC Certification No. 402
SC No.
Laboratory Report
Certification 99012
NC Drinking Water Cert. No. 37735
07/28/06
Full Service Analytical & Environmental Solutions
City of Statesville
Project ID:
Sta-Lime, 3rd Creek and
Client Sample ID: STA-LIME
Attn: Mr. Andy Smith
4th Creek Sludge with
Prism Sample ID: 155320
P.O. Box 1111
TCLP
COC Group: G0706153
Statesville, NC 28687
Sample Matrix:
Solid
Time Collected: 07/10/06 10:15
Time Submitted: 07/10/06 11:05
Parameter Result Units Report MDL Dilution Method Analysis Analyst Batch
Limit Factor Date/Time ID
Sample Preparation:
20 mL /
30 mL
7470A
07/12/06 9:05 jhoppel
P15826
TCLP Leachable Metals by ICP
Arsenic
BRL
mg/L
0.25
0.0036
1
6010B
07/12/06 20:36 mcampbell
Q16176
Barium
BRL
mg/L
5.0
0.0015
1
6010B
07/12/06 20:36 mcampbell
Q16176
Cadmium
BRL
mg/L
0.050
0.0002
1
6010B
07/12/06 20:36 mcampbell
Q16176
Chromium
BRL
mg/L
0.25
0.0009
1
6010B
07/12/06 20:36 mcampbell
Q16176
Lead
BRL
mg/L
0.25
0.0011
1
6010B
07/12/06 20:36 mcampbell
Q16176
Selenium
BRL
mg/L
0.050
0.0056
1
6010B
07/12/06 20:36 mcampbell
Q16176
Silver
BRL
mg/L
0.25
0.0008
1
6010B
07/12/06 20:36 mcampbell
Q16176
Sample Preparation: 50 mL / 50 mL 3010A 07/12/06 9:30 jhoppel P15828
TCLP Leachable Organochlorine Pesticides and PCBs by GC/ECD
Subcontract Report See Attached 1 8081A
* Analysis Note for Subcontract Report: Sample was subcontracted to NC certified lab # 387.
TCLP Leachable Semi -volatile Organics by GC/MS
1,4-Dichlorobenzene
BRL
mg/L
2,4,5-Trichlorophenol
BRL
mg/L
2,4,6-Trichlorophenol
BRL
mg/L
2,4-Dinitrotoluene
BRL
mg/L
2-Methylphenol
BRL
mg/L
3&4-Methylphenol
BRL
mg/L
Hexachlorobenzene
BRL
mg/L
Hexachlorobutadiene
BRL
mg/L
Hexachloroethane
BRL
mg/L
Nitrobenzene
BRL
mg/L
Pentachlorophenol
BRL
mg/L
Pyridine
BRL
mg/L
0.050
0.025
1
8270C
07/18/06 17:36 kelliot
Q16286
0.25
0.13
1
8270C
07/18/06 17:36 kelliot
Q16286
0.10
0.050
1
8270C
07/18/06 17:36 kelliot
Q16286
0.012
0.0060
1
8270C
07/18/06 17:36 kelliot
Q16286
0.050
0.025
1
8270C
07/18/06 17:36 kelliot
Q16286
0.050
0.025
1
8270C
07/18/06 17:36 kelliot
Q16286
0.010
0.0050
1
8270C
07/18/06 17:36 kelliot
Q16286
0.050
0.025
1
8270C
07/18/06 17:36 kelliot
Q16286
0.050
0.025
1
8270C
07/18/06 17:36 kelliot
Q16286
0.050
0.025
1
8270C
07/18/06 17:36 kelliot
Q16286
0.25
0.13
1
8270C
07/18/06 17:36 kelliot
Q16286
0.25
0.13
1
8270C
07/18/06 17:36 kelliot
Q16286
This report should not be reproduced, except in its entirety, without the written consent of Prism Laboratories, Inc.
449 Springbrook Road - P.O. Box 240543 - Charlotte, NC 28224-0543
Phone: [phone] - Toll Free Number: 1-800/529-6364 - Fax: [phone] Page 3 of 14

NC Certification No. 402
SC Certification No. 99012
a NC Drinking Water Cert. No. 37735
Full Service Analytical & Envlmnmental Solutions
Laboratory Report
07/28/06
City of Statesville
Project ID: Sta-Lime, 3rd Creek and
Client Sample ID:
STA-LIME
Attn: Mr. Andy Smith
4th Creek Sludge with
Prism Sample ID:
155320
P.O. Box 1111
TCLP
COC Group:
G0706153
Statesville, NC 28687
Sample Matrix: Solid
Time Collected:
07/10/06 10:15
Time Submitted: 07/10/06 11:05
Parameter Result Units Report MDL Dilution Method Analysis Analyst Batch
Limit Factor Date/Time ID
Surrogate recovery was outside of the control limits. Matrix interference is suspected.
Sample Preparation: 200 mL / 1 mL 3510C 07/18/06 8:00 smanivanh P15879
Surrogate
% Recovery
Control Limits
Terphenyl-d14
110
41 - 136
Phenol-d5
9 #
10 - 78
Nitrobenzene-d5
89
13 - 107
2-Fluorophenol
21
10 - 75
2-Fluorobiphenyl
77
27 -107
2,4,6-Tdbromophenol
101
38 -117
TCLP Leachable Volatile Organics by GC/MS
1,1-Dichloroethene
BRL
mg/L
0.050
0.0089
10
8260B
07/18/06 12:44 erussell
Q16307
1,2-Dichloroethane
BRL
mg/L
0.050
0.014
10
8260B
07/18/06 12:44 erussell
Q16307
1,4-Dichlorobenzene
BRL
mg/L
0.050
0.0046
10
8260B
07/18/06 12:44 erussell
Q16307
Benzene
BRL
mg/L
0.050
0.0026
10
8260B
07/18/06 12:44 erussell
Q16307
Carbon tetrachloride
BRL
mg/L
0.050
0.042
10
8260B
07/18/06 12:44 erussell
Q16307
Chlorobenzene
BRL
mg/L
0.050
0.0027
10
8260B
07/18/06 12:44 erussell
Q16307
Chloroform
BRL
mg/L
0.050
0.013
10
8260B
07/18/06 12:44 erussell
Q16307
Methyl ethyl ketone (MEK)
BRL
mg/L
0.50
0.021
10
8260B
07/18/06 12:44 erussell
Q16307
Tetrachloroethene
BRL
mg/L
0.050
0.0029
10
8260B
07/18/06 12:44 erussell
Q16307
Trichloroethene
BRL
mg/L
0.050
0.0030
- 10
8260B
07/18/06 12:44 erussell
Q16307
Vinyl chloride
BRL
mg/L
0.020
0.019
10
8260B
07/18/06 12:44 erussell
Q16307
Surrogate
% Recovery Control Limits
Toluene-d8
97
75 -121
Dibromofluoromethane
87
74 - 133
Bromofluorobenzene
108
69 -139
This report should not be reproduced, except in its entirety, without the written consent of Prism Laboratories, Inc.
449 Springbrook Road - P.O. Box 240543 - Charlotte, NC 28224-0543
Phone: [phone] - Toll Free Number: 1-800/529-6364 - Fax: [phone] Page 4 of 14

NC Certification No. 402
Laboratory Report
SC Certification No. 99012
r
NC Drinking Water Cert. No. 37735
07/28/06
Full Service Analytical & Emlmnmental Solutions
City of Statesville
Project ID:
Sta-Lime, 3rd Creek and
Client Sample ID: STA-LIME
Attn: Mr. Andy Smith
4th Creek Sludge with
Prism Sample ID: 155320
P.O. Box 1111
TCLP
COC Group: G0706153
Statesville, NC 28687
Sample Matrix:
Solid
Time Collected: 07/10/06 10:15
Time Submitted: 07/10/06 11:05
Parameter Result Units Report MDL Dilution Method Analysis Analyst Batch
Limit Factor Date/Time ID
Total Kieldahl Nitrogen Colorimetric. Semi Automated Block Digester AAIII
Total Kjeldahl Nitrogen 1100 mg/kg 210 44 1 351.2 07/26/06 13:29 cmatthews Q16493
Sample Preparation: 1.0163 g / 50 mL 351.2 07/12/06 9:35 cmatthews P15838
Sample Comment(s):
BRL = Below Reporting Limit
J = Estimated value between the Reporting Limit and the MDL
The results in this report relate only to the samples submitted for analysis and meet state certification requirements other than
NELAC certification except for those instances indicated in the case narrative and/or test comments.
Angela D. Overcash, V.P. Laboratory Services
This report should not be reproduced, except in its entirety, without the written consent of Prism Laboratories, Inc.
449 Springbrook Road - P.O. Box 240543 - Charlotte, NC 28224-0543
Phone: [phone] - Toll Free Number: 1-800/529-6364 - Fax: [phone] Page 5 of 14

NC Certification No. Laboratory Report
SC Certification No. 990 99012
�LAgQrfJ}�1F
NC Drinking Water Cert. No. 37735 07/28/06
Full Service Analytical & Environmental Solutions
City 01 Statesville
Project ID: Sta-Lime, 3rd Creek and
Client Sample ID:
STA-LIMEA
Attn: Mr. Andy Smith
4th Creek Sludge with
Prism Sample ID:
155320-1
P.O. Box 1111
TCLP
COC Group:
G0706153
Statesville, NC 28687
Sample Matrix: Solid
Time Collected:
07/10/06 10:15
Time Submitted:
07/10/06 11:05
Ailquoted Sampl
155320
Parameter Result Units Report MDL Dilution Method Analysis Analyst Batch
Limit Factor Date/Time ID
Percent Solids Determination
Percent Solids 57.3 % 1 SM2540 G 07/12/06 17:10 Ithao
Metals by ICP
Calcium 300000 mg/kg 880 100 100 6010B 07/18/06 16:22 mcampbell Q16269
Sample Preparation: 1.99 g / 50 mL 3050B 07/17/06 9:10 jhoppel P15864
Sample Comment(s):
BRL = Below Reporting Limit
J = Estimated value between the Reporting Limit and the MDL
The results in this report relate only to the samples submitted for analysis and meet state certification requirements other than
NELAC certification except for those instances indicated in the case narrative and/or test comments.
Angela D. Overcash, V.P. Laboratory Services
This report should not be reproduced, except in its entirety, without the written consent of Prism Laboratories, Inc.
449 Springbrook Road - P.O. Box 240543 - Charlotte, NC 28224-0543
Phone: [phone] - Toll Free Number: 1-800/529-6364 - Fax: [phone] Page 6 of 14

� \O�OF W AT �RQG
N*
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
September 19, 2003
MR. L.F. "JOE" HUDSON, JR., DIRECTOR OF WATER/WASTEWATER TREATMENT
CITY OF STATESVILLE
POST OFFICE BOX 1111
STATESVILLE, NORTH CAROLINA 28687
Dear Mr. Hudson:
Alan W. Klimek, P.E., Director
Coleen H. Sullins, Deputy Director
Division of Water Quality
Subject: Permit No. WQ0001759Correction
City of Statesville
Fourth Creek Wastewater Treatment Plant
Surface Disposal of Residual Solids (503)
Iredell County
Per a telephone request received on September 8, 2003 from Mr. Mark D. Cathey, P.E. of McGill
Associates, P.A. on the City of Statesville's behalf, we are forwarding herewith a corrected Page 1 of Permit No.
WQ0001759.
The following correction has been made to the permit:
The description of the rehabilitated final cover system for Area No. 3, Area No. 5, and Area No. 7 of
the surface disposal unit did not accurately reflect the approved closure plan and post -closure care plan
included as Attachment A of the permit. Specifically, the entire rehabilitated final cover system is
planned to be two feet in depth, consisting of a minimum of 1.5 feet of compacted soil with a
minimum hydraulic conductivity of 1.0 x 10"5 centimeters per second overlain by six inches of soil for
the purpose of erosion control and vegetation establishment and maintenance. The description
previously stated that the entire rehabilitated final cover system was to be 2.5 feet in depth, two feet of
compacted soil followed by the six-inch soil erosion/vegetation layer.
Please replace Page 1 with this corrected Page 1 into Permit No. WQ0001759, issued on March 21,
2003. The Division apologizes for any confusion that this error may have caused.
If you need any additional information concerning this matter, please contact Ms. Shannon Mohr
Thornburg via telephone at [phone], extension 353, or through e-mail at sha [e-mail].
Sincerel
Enclosure
cc: Mr. Mark D. Cathey, P.E., McGill Associates, P.A.
Iredell County Health Department
Mooresville Regional Office -Groundwater Section
Central Office -Groundwater Section
Technical Assistance and Certification Unit
Water Quality Central Files
NDPU Files
NDPU Residuals Program Coordinator
for Alan W. Klimek, P.E.
RCS ADEPT. OF E-WV11?a1VlEi4T
MO NATllFAI- RESf1URGES
0
p�� I�rr^nrf't'e11 f Non -Discharge Permitting Unit Internet hftp://h2o.enr state.no.us/ndpu NGDENR
1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone [phone] Fax [phone]
DENR Customer Service Center Telephone [phone]
An Equal Opportunity Action Employer 50% recycled/10% post -consumer paper

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
SURFACE DISPOSAL OF RESIDUAL SOLIDS (503) PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
City of Statesville
Iredell County
FOR THE
construction of a rehabilitated final cover system for Area No. 3, Area No. 5, and Area No. 7 of the
surface disposal unit consisting of the following minimum components: clearing and grubbing of all three
areas; removal of at least two feet of soil from the existing cover in Area No. 3 followed by replacement
of the soil in maximum six-inch lifts to effect a final cover of 1.5 compacted feet minimum with a
minimum hydraulic conductivity of 1.0 x 10-5 centimeters per second; placement of additional soil cover
in maximum six-inch lifts to effect a final cover of 1.5 compacted feet minimum with a minimum
hydraulic conductivity of 1.0 x 10-5 centimeters per second on top of the existing cover 1 on Area No. 5
and Area No.. 7; placement of a minimum six-inch layer of soil above the final cover of all three areas for
the purpose of erosion control and vegetation establishment and maintenance; grading of all soil such that
drainage of stormwater from the final cover system is provided to the existing stormwater management
system; establishment of a shallow -root vegetation on all three areas; installation of fencing around Area
No. 3 to control public access; and provision of all associated appurtenances necessary to make complete
and functional rehabilitated final cover system; AND
continued operation of a post closure care program, including groundwater monitoring, for the surface
disposal unit.
The surface disposal unit, which was originally constructed in 1983, has been inactive since 1996,
is no longer permitted to receive residuals, and consists of eight areas comprising 9.4 acres total. Area No.
1 was utilized during 1983, Area No. 2 was utilized during 1984, Area No. 3 was utilized in 1985, Area
No. 4 was utilized in 1985 and 1986, Area No. 5 was utilized in 1986, Area No. 6 was utilized from 1987
through 1994, and Area Nos. 7 and 8 were utilized from 1995 through 1996. All eight areas were filled in
with trenches that were approximately 80 to 100 feet in length and 10 feet in depth. All residuals
disposed in the surface disposal unit were generated by the City of Statesville's Fourth Creek Wastewater
Treatment Plant (NPDES Permit No. NC0031836), Third Creek Wastewater Treatment Plant (NPDES
Permit No. NC0020591), as well as the Statesville Water Treatment Plant.

OF W ATFR Michael F. Easley, Governor
William G. Ross Jr., Secretary
y North Carolina Department of Environment a[�d Natural -Resources
CO r e 4.. � , ..c,._ b �
—t Gregory J. Thorpe, Ph 11: AtingsDirector,m,;..._
'C !b1V%i0n of Water Qualify,``.:.. .
i,
May 6, 2002
MR. JOHN E. MARSHALL, MAYOR MAY 0 3 2002
CITY OF STATESVILLE
POST OFFICE BOX I I11
STATESVILLE, NORTH CAROLINA 28687
Subject: Permit No. WQ0006245
City of Statesville
City of Statesville N-Viro Processing Facility and
Sta-Lime Distribution Program
Distribution of Residual Solids (503)
Iredell County
Dear Mr. Marshall:
In accordance with your permit renewal and modification application package received on
November 3,.2001 as well as the additional information received on January 23, 2002 and April 29, 2002,
we are forwarding herewith a renewed and modified Permit No. WQ0006245, dated May 6, 2002, to the
City of Statesville for the subject residuals lime stabilization facility and distribution program.
This permit shall be effective from the date of issuance until April 30, 2007; shall void Permit
No. WQ0006245, issued on March 5, 1997; and shall be subject to the conditions and limitations as
specified therein. Make note of this permit's expiration date and the fact that a permit renewal
application is due to the Division of Water Quality (Division) no later than six months prior to that date
(i.e., see Condition VI. 7.), as the Division does not send reminders to apply for permit renewal.
This permit approves the continued operation of the residuals land application program for
another five-year cycle. In addition, this permit has been modified to increase the maximum allowable
volume of Class A residuals product to be generated by this facility and distributed- through this program
from 3,900 dry tons per year to 7,000 dry tons permit year.
As always, remember to take the time to review this permit thoroughly, as some of the
conditions contained therein may have been added, changed, or deleted since the last issuance. Pay
particular attention to the monitoring requirements in this permit. Of special interest to you is the
following:
♦ Condition III. 5. stipulates the minimum monitoring/sampling frequency for compliance with
the pathogen reduction and vector attraction reduction requirements mandated by 40 CFR
Part 503. With the March 5, 1997 issuance of this permit, the Division reduced this
frequency from once every 60 days to quarterly. Unfortunately, the Division made an error in
allowing this frequency reduction. Although 40 CFR §503.16 (a)(2) does provide for a
reduction in the monitoring for the pathogen density requirements after two years of
monitoring, the reduction is limited to facilities/programs that meet the pathogen reduction
requirements through the alternatives described in 40 CFR §503.32 (a)(5)(ii) and (a)(5)(iii)
alone. For this reason, the every 60-day monitoring/sampling frequency has been
reestablished with this issuance of this permit. Note, however, that the Division has
maintained a quarterly frequency for the monitoring of pollutant, nutrient, and micronutrient
concentrations present in the Class A residuals product as was provided for in the previous
issuance of this permit.
- NCDENR
Non -Discharge Permitting Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
DENR Customer Service Center
An Equal Opportunity Action Employer
Intemet httpJ/h2o.enr_state.nc.us/ndpu
Telephone [phone] Fax [phone]
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Please be aware that failure to establish an adequate system for collecting, maintaining, and
submitting the required operational information will result in future compliance problems.
If any parts, requirements, and/or limitations contained in this permit are unacceptable, you have
the right to request an adjudicatory hearing upon written request within 30 days following receipt of this
permit. This request shall be in the from of a written petition, conforming to Chapter 150B of the North
Carolina General Statutes and filed with the Office of Administrative Hearings at 6714 Mail Service
Center, Raleigh, North Carolina 27699-6714. Unless such demands are made, this permit shall be final
and binding.
If you need any additional information concerning this matter, please contact Ms. Shannon Mohr
Thornburg by telephone at [phone], extension 353, or via e-mail at
[e-mail].
Since ly,
cc: Iredell Health Department
Mooresville Regional Office -Water Quality Section
�Mooresvil!le�RegonalOffice-Groundwater Section
Central Office -Groundwater Section
Technical Assistance and Certification Unit
Non-Dischar,ge Compliance/Enforcement Unit
Water Qualit\' Central Files
NDPU Files
_u
for Gregory J. Thorpe, Ph.D.
0•

4
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION =
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
DISTRIBUTION OF RESIDUAL SOLIDS (503) PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
City of Statesville
Iredell County
FOR THE
continued operation of a N-Viro Processing Facility for the lime stabilization of residuals generated from
the treatment of municipal wastewater and potable water at the facilities listed in Condition H. 3. and
consisting of the following minimum components: a conveyor belt (i.e., to be replaced with a screw -type
auger during the 2002-2003 fiscal year) to transport residuals from the Fo_u h Creek WWTP filter press
facilities to a 53-foot long covered, cleated, feeder conveyor; two 25-cubic yard storage hoppers for the
storage of dewatered residuals from the Third Creek WWTP and theme of Statesville's WTP; bottom
screw conveyors to transport residuals from the storage hoppers to flanged connections above the 53-foot
long covered, cleated, feeder conveyor; a 25-foot long, 12-inch diameter, twin screw mixer; two, 12-foot
diameter by 23-foot tall (i.e., 60-ton capacity), straight -wall, leg -supported silos with variable speed
volumetric feeders and a common transfer screw conveyor to transport lime and/or kiln dust to the mixer;
a covered, cleated -side wall conveyor from the end of the mixer to the truck loading station; appropriate
non -leaking transport truck(s) or approved equivalent to convey the mixted lime/kiln dust and residuals;
protected pulse bins into which the mixed lime/kiln dust and residuals are dumped and allowed to heat; a
150-foot by 300-foot curbed, asphalt curing slab onto which the mixed lime/kiln dust and residuals are
placed in windrows, allowed to continue to heat, periodically turned, and dried; a stormwater swale and
drain system draining back to the wastewater treatment plant (i.e., walled and roofed pulse bins are
located along the upslope 300-foot side of the curing slab); all necessary measuring devices to ensure that
each truck load of the mixed lime/kiln dust meets the requirements listed in Condition I. 6.; all associated
controls, support structures, piping, and appurtenances;
and the continued operation of a program for the distribution of up to 7,000 dry tons per year of a Class A
residuals product marketed under the name Sta-Lime.

FO
Both the facility and the program shall be operated such that no discharge of waste to surface
waters occurs, pursuant to the permit.. renewal and modification application package received on
November 3, 2001 as well as the additional information received on January 23, 2002 and April 29, 2002,
and in conformity with the project plan, specifications, and other supporting data subsequently filed and
approved by the Department of Environment and Natural Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until April 30, 2007; shall void Permit
No. WQ0006245, issued on March 5, 1997; and shall be subject to the following specified conditions and
limitations:
I. PERFORMANCE STANDARDS
The residuals lime stabilization facility and distribution program shall be effectively
maintained and operated as a non -discharge system to prevent the discharge of any wastes to
waters of the state resulting from the operation of this facility or program.
2. This permit shall become voidable in the event of failure of the residuals lime stabilization
facility or distribution program to adequately protect the assigned water quality standards of
the surface waters and groundwater.
The issuance of this permit shall not relieve the Permittee of the responsibility for damages to
surface water or groundwater resulting from the operation of this residuals lime stabilization
facility or distribution program.
4. In the event that the residuals lime stabilization facility or distribution program is not
operated satisfactorily, including the creation of nuisance conditions, the Permittee shall take
any immediate corrective actions as may be required by the Division of Water Quality
(Division).
5. Diversion or bypassing of untreated residuals or leachate from the residual lime stabilization
facility shall be prohibited. All leachate shall be reused as a wetting agent for the processing
of residuals or disposed of through a Division -approved method.
6. When wastewater residuals are sold or given away, one of the Class A pathogen requirements
in 40 CFR Part 503.32(a) and one of vector attraction reduction requirements in 40 CFR Part
503.33 shall be met. Additionally, an evaluation shall be performed which demonstrates the
residuals' ability to comply with this requirement. Upon request, a copy of this evaluation,
including all test results and calculations, shall be submitted.
In addition to the above, the Division has approved the following process, which has been
determined and approved to be equivalent to a Process to Further Reduce Pathogens (PFRP)
by the Pathogen Equivalency Committee (PEC), for use by the Permittee. Note that the
Permittee still has to perform the fecal coliform/Salmonella sp. bacteria density testing and
meet one of the vector attraction reduction requirements in 40 CFR Part 503.33 if this PFRP-
equivalent process is used.
2

I
a. N-Viro International Corporation (Toledo. Ohio)
Advanced Alkaline Stabilization with Subsequent Accelerated Drying
Alternative 1: Fine alkaline materials (i.e., cement kiln dust, quicklime fines,
pulverized lime, or hydrated lime) shall be uniformly mixed by mechanical or
aeration mixing into liquid or dewatered residuals to raise the pH to greater than
12 for seven days. If the resulting mixture is liquid, it shall then be dewatered.
The mixture shall then be air dried, while the pH remains above 12 for greater
than or equal to seven days, for greater than 30 days and until the mixture reaches
a total solids concentration greater than or equal to 65 percent. A total solids
concentration of greater than or equal to 60 percent shall be achieved in the
mixture before the pH drops below 12. The mean temperature of the air
surrounding the mixture shall be above five degrees Celsius (i.e., 41 degrees
Fahrenheit) for the first seven days.
ii. Alternative 2: Fine alkaline materials (i.e., cement kiln dust, quicklime fines,
pulverized lime, or hydrated lime) shall be uniformly mixed by mechanical or
aeration mixing into liquid or dewatered residuals to raise the pH to greater than
12 for greater than or equal to 72 hours. If the resulting mixture is liquid, it shall
then be dewatered. The mixture shall then be heated, while the pH remains
above 12, using exothermic reactions or other thermal processes to achieve
temperatures of greater than or equal to 52 degrees Celsius (i.e., 126 degrees
Fahrenheit) throughout the mixture for greater than or equal to 12 hours. The
mixture shall then be air dried, while the pH remains above 12 for greater than or
equal to three days, to a total solids concentration of greater than or equal to 50
percent.
7. No Class A residuals product that tests or is classified as a hazardous or toxic waste under 40
CFR Part 261 shall be sold or given away under the conditions of this permit.
OPERATION AND MAINTENANCE REQUIREMENTS
The residuals lime stabilization facility and distribution program shall be properly operated
and maintained at all times.
2. Upon classification of the residuals lime stabilization facility and distribution program by the
Water Pollution Control System Operators Certification Commission ()APCSOCC), the
Permittee shall employ a certified operator to be in responsible charge (ORC) of the facility
and program. The operator shall hold a certificate of the type classification assigned to the
facility and program by the WPCSOCC. The Permittee shall also employ a certified back-up
operator of the appropriate type to comply with the conditions of 15A NCAC 8G .0202.
3. No residuals other than those generated by the following residuals source -generating facilities
shall be approved for distribution in accordance with this permit:
Source
Countv
. Permit
Number
Volume
(Dry TonslYear)
N-Viro Processing Facility
Iredell
NDPU Permit No. WQ0006245
7,000
Fourth Creek WWTP
Iredell
NPDES Permit No. NC0031836
Included Above
Third Creek WWTP
Iredell
NPDES Permit No. NC0020591
Included Above
City of Statesville WTP
Iredell
PWSS ID No. 01-49-010
Included Above

4. No other residuals other than that from the residuals source -generating facility specified in
Condition II. 3. may be lime stabilized and distributed under this permit. The Permittee shall
request and obtain a permit amendment from the Division for each additional residual source -
generating facility prior to acceptance of those residuals 'for treatment in the approved
residuals lime stabilization facility and distribution through the approved residuals
distribution program.
All residuals and Class A residuals product shall be adequately stored to prevent leachate
runoff prior to and following treatment. Following treatment, the Class A residuals product
may be stored in an elevated silo, placed on a concrete pad, kept under shelter, covered, or
stored in a manner as otherwise approved by the Division until such time as it is distributed to
the user. The Permittee may also use the out -of -service drying beds at the Fourth Creek
WWTP to store the Class A residuals product, as long as all leachate is routed to the
wastewater treatment facility. If an alternative storage site is to be used, approval shall first
be obtained from the Division.
6. Adequate provisions shall be taken to prevent wind erosion and surface runoff from
conveying pollutants from residuals or the Class A residuals product from the residuals lime
stabilization facility onto adjacent property or into any surface waters.
7. For a Class A residuals product to be sold or given away in bags or other container for
application to the land, the following shall be satisfied:
The Ceiling Concentrations (Dry Weight Basis) and the Pollutant Monthly Average
Concentrations (Dry Weight Basis) shall be maintained:
Ceiling Monthly Average
Concentrations Concentrations
Parameters (mg-ft) (mg/kQ )
Arsenic
75
41
Cadmium
85
39
Copper
4,300
1,500
Lead
840
300
Mercury
57
17
Molybdenum
75
----
Nickel
420
420
Selenium
100
100
Zinc
7,500
2,800
A label shall be affixed to the bag or other container in which a Class A residuals product is
sold or given away for application to the land, or an information sheet shall be provided to
the person who receives the Class A residuals ,product sold or given away in another
container for application to the land. The label or information sheet shall contain the
following information:
a. The name and address of the person who prepared the Class A residuals product that is
sold or given away in a bag or other container for application to the land.
b. A statement that application of the Class A residuals product to the land is prohibited
except in accordance with the instructions on the label or information sheet.
4

c. The following statement shall be included to help prevent direct application of the
Class A residuals product to water supply sources and all other waters of the state. "As
with any fertilizer product, do not apply in or near any water supply source or any body
of water, including wells, streams, rivers, and lakes." -
The Class A residuals product shall not be applied to any site that is flooded, frozen, or
snow-covered.
e. Adequate procedures shall be provided to prevent surface runoff from carrying any
disposed or stored Class A residuals product into any surface waters.
III. MONITORING AND REPORTING REQUIREMENTS
Any monitoring (i.e., including groundwater, surface water, residuals, soil, or plant tissue
analyses) deemed necessary by the Division to ensure protection of the environment shall be
established and an acceptable sampling and reporting schedule shall be followed.
2. Proper records shall be maintained by the Permittee to track all Class A residuals product
distribution activities. These records shall include, but are not necessarily limited to, the
following information:
a. Source, amount, and analysis of each Class A residuals product.
b. Name of the initial recipient of the Class A residuals product, the amount distributed, and
the intended use.
3. The Class A residuals product shall be analyzed to demonstrate that they are non -hazardous
under the Resource Conservation and Recovery Act (RCRA). A corrosivity, ignitability, and
reactivity analysis as well as a Toxicity Characteristics Leaching Procedure (TCLP) analysis
shall be conducted by the Permittee annually, aild the results of the analyses shall be
maintained on file by the Permittee for a minimum of five years.
The TCLP analysis shall include the following parameters (i.e., note the regulatory level in
milligrams per liter in parentheses):
Arsenic (5.0)
Barium (100.0)
Benzene (0.5)
Cadmium (1.0)
Carbon tetrachloride (0.5)
Chlordane (0.03)
Chlorobenzene (100.0)
Chloroform (6.0)
Chromium (5.0)
m-Cresol (200.0)
o-Cresol (200.0)
p-Cresol (200.0)
Cresol (200.0)
2,4-D (10.0)
1,4-Dichlorobenzene (7.5) Nitrobenzene (2.0)
1,2-Dichloroethane (0.5)
Pentachlorophenol (100.0)
1,1-Dichloroethylene (0.7)
Pyridine (5.0)
2,4-Dinitrotoluene (0.13)
Selenium (1.0)
Endrin (0.02)
Silver (5.0)
Hexachlorobenzene (0.13)
Tetrachloroethylene (0.7)
Heptachlor (and its hydroxide) (0.008)
Toxaphene (0.5)
Hexachloro-1,3-butadiene (0.5)
Trichloroethylene (0.5)
Hexachloroethane (3.0)
2,4,5-Trichlorophenol (400.0)
Lead (5.0)
2,4,6-Trichlorophenol (2.0)
Lindane (0.4)
2,4,5-TP (Silvex) (1.0)
Mercury (0.2)
Vinyl chloride (0.2)
Methoxychlor (10.0)
Methyl ethyl ketone (200.0)
5

After the Class A residuals product has been monitored for two years at an annual frequency,
the Permittee may submit a request to the Division for a permit modification to reduce the
frequency of this monitoring requirement. In no case, however, shall the frequency of this
monitoring be less than once per permit cycle when the Class -A residuals product is sold or
given away during that year.
4. An analysis shall be conducted by the Permittee on the Class A residuals product quarterly
from the date of permit issuance. The results of all analyses shall be maintained on file by the
Permittee for a minimum of five years. The analysis shall include the following parameters:
Aluminum
Ammonia -Nitrogen
Arsenic
Cadmium
Calcium
Copper
Lead
Magnesium
Mercury
Molybdenum
Nickel
Nitrate -Nitrite Nitrogen
Percent Total Solids
pH
Phosphorus
Potassium
Selenium
Sodium
Total Kjeldahl Nitrogen
Zinc
Plant Available Nitrogen
(by calculation)
After the Class A residuals product has been monitored for two years at a quarterly
frequency, the Permittee may submit a request to the Division for a permit modification to
reduce the frequency of this monitoring requirement. In no case, however, shall the
frequency of this monitoring be less than once per year when the Class A residuals product is
sold or given away during that year.
5. The Class A residuals product shall be monitored by the Permittee every 60 days for
compliance with Condition I. 6. of this permit. The monitoring frequency cycle shall start on
the date of permit issuance, and the results of all analyses shall be maintained on file by the
Permittee for a minimum of five years. Data to verify stabilization of the product shall be
maintained by the Permittee. The required data shall be specific to the stabilization process
utilized, but should be sufficient to demonstrate compliance with the Class A pathogen
requirements in 40 CFR Part 503.32(a) and the vector attraction reduction requirements in 40
CFR Part 503.33 clearly. In addition, the EPA certification statements concerning
compliance with pathogen requirements, vector attraction reduction requirements, and
management practices shall be completed at the above frequency by the proper authority or
authorities if more than one is involved, either the person who generates the residuals or the
person who prepares the product to be sold or given away.
Laboratory analyses and/or operational data, as required by Condition III. 3., and Condition
III. 4., and Condition III. 5., shall be performed/gathered on the Class A residuals product as
it is to be distributed. Furthermore, analytical determinations made pursuant to the
monitoring and reporting requirements of this permit shall be made by a laboratory certified
by the Division for the required parameter(s) under 15A NCAC 2H .0800 or 15A NCAC 2H
.1100.

7. Three copies of all required monitoring and reporting requirements as specified in Condition
III. 1., Condition III. 2., Condition III. 3., Condition III. 4., and Condition III. 5. shall be
submitted annually on or before March 1" of the year following the distribution event to the
following address: s _
NCDENR-DWQ
Water Quality Section
Non -Discharge Compliance/Enforcement Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Noncompliance Notification:
The Permittee shall report by telephone to the Water Quality Section of Division's
Mooresville Regional Office at telephone number [phone], as soon as possible, but in
no case more than 24 hours or on the next working day following the occurrence or first
knowledge of the occurrence of any of the following:
a. Any occurrence with the residuals lime stabilization facility or distribution program that
results in the land application of significant amounts of wastes which are abnormal in
quantity or characteristic.
b. Any failure of the residuals lime stabilization facility or distribution program resulting in
a release of material to receiving waters.
c. Any time that self -monitoring information indicates that the residuals lime stabilization
facility or distribution program has gone out of compliance with the conditions and
limitations of this permit or the parameters on which the system was designed.
d. Any process unit failure, due to known or unknown reasons, that render the residuals lime
stabilization facility incapable of adequate residual treatment.
e. Any spillage or discharge from a vehicle or piping system during transportation of
residuals or Class A residuals product.
Persons reporting such occurrences by telephone shall also file a written report in letterform
within five days following first knowledge of the occurrence. This report shall outline the
actions taken or proposed to be taken to ensure that the problem does not recur.
IV. GROUNDWATER REQUIREMENTS
Applicable Boundaries:
a. The COMPLIANCE BOUNDARY for the residuals lime stabilization facility shall be as
specified by regulations in 15A NCAC 2L (i.e., "Groundwater Classifications and
Standards"). The Compliance Boundary for a disposal system individually permitted
after December 31, 1983 shall be established at either (1) '250 feet from the waste
disposal area or (2) 50 feet within the property boundary, whichever is closest to the
residuals lime stabilization facility. An exceedance of groundwater quality standards at
or beyond the Compliance Boundary shall be subject to immediate remediation action
according to 15A NCAC 2L .0106(d)(2).
b. The REVIEW BOUNDARY shall be established around the residuals lime stabilization
facility midway between the Compliance Boundary and the perimeter of the waste
disposal area. Any exceedance of groundwater quality standards at the Review Boundary
shall require action in accordance with 15A NCAC 2L .0106(d)(1).
7

2. Other Requirements:
a. Any groundwater quality moriitoring, as deemed necessary by the Division, shall be
provided.
V. INSPECTIONS
1. The Permittee or his designee shall inspect the residuals storage, transport, and treatment
facilities to prevent malfunctions and deterioration, operator errors and discharges which may
cause or lead to the release of wastes to the environment, a threat to human health, or a
nuisance. The Permittee shall maintain an inspection log or summary including at least the
date and time of inspection, observations made, and any maintenance, repairs, or corrective
actions taken by the Permittee. This log of inspections shall be maintained by the Permittee
for a period of five years from the date of the inspection and shall be made available to the
Division or other permitting authority, upon request.
2. Any duly authorized officer, employee, or representative of the Division may, upon
presentation of credentials, enter and inspect any property, premises or place on or related to
the residuals lime stabilization facility at any reasonable time for the purpose of determining
compliance with this permit; may inspect or copy any records that must be kept under the
terms and conditions of this permit; and may obtain samples of groundwater, surface water,
or leachate.
VI. GENERAL CONDITIONS
This permit shall become voidable unless the residuals lime stabilization facility and
distribution program are operated in accordance with the conditions of this permit, the
supporting materials, and in the manner approved by the Division.
2. This permit shall be effective only with respect to the nature and volume of residuals
described in the application and other supporting data.
3. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division in accordance with North Carolina
General Statutes § 143-215.6A through § 143-215.6C.
4. The annual administering and compliance fee shall be paid by the Permittee within 30 days
after being billed by the Division. Failure to pay the fee accordingly may cause the Division
to initiate action to revoke this permit, as specified by 15 NCAC 21-1.0205 (c)(4).
5. The issuance of this permit does not preclude the Permittee from complying with any and all
statutes, rules, regulations, or ordinances that may be imposed by other government agencies
(i.e., local, state, and federal) which have jurisdiction, including, but not limited to, applicable
river buffer rules in 15A NCAC 2B .0200, soil erosion and sedimentation control
requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCGO10000,
and any requirements pertaining to wetlands under 15A NCAC 2B .0200 and 15A NCAC
.0500.

t
6. This permit may be modified, revoked, and/or reissued to incorporate any conditions,
limitations and monitoring requirements the Division deems necessary in order to protect the
environment and public health adequately.
7. The Permittee, at least six months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Division shall review the adequacy of the
residuals lime stabilization facility and distribution program described therein, and if
warranted, shall extend the permit for such period of time and under such conditions and
limitations as it may deem appropriate.
8. This permit shall not be automatically transferable. In the event that there is a desire for the
residuals lime stabilization facility and distribution program to change ownership or to
change the name of the Permittee, a formal permit request shall be submitted to the Division
documentation from the parties involved and other supporting materials as may be
appropriate. The approval of this request shall be considered on its merits and may or may
not be approved.
Permit issued this the4ixth day of May, 2002.
NORTH OLINA ENV,ONMENTAL MANAGEMENT COMMISSION
v
for Gregory J. Thorpe, Ph.D., Acting Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ0006245
6

OF W ATF9 / Michael F. Easley, Governor
�Y (1/ William G. Ross Jr., Secretary
y /, North Carolina Department of Environment and Natural Resources
—{ Gregory J. Thorpe, Ph,D ,���g.• reeior� `Z�Y�l1r�,���7
Divi jori'gf UVste Qudliflr;=gC"P
May 6, 2002
MR. JOHN E. MARSHALL, MAYOR
CITY OF STATESVILLE
POST OFFICE BOX 1111
STATESVILLE, NORTH CAROLINA 28687
Dear Mr. Marshall:
MAY 0 3 2J,02
Subject: Permit No. WQ000(&54 '
City of Statesville
City of Statesville N-Viro Processing Facility and
Sta-Lime Distribution Program
Distribution of Residual Solids (503)
Iredell County
In accordance with your permit renewal and modification ap licatio_n package received on
November 3, 2001 as well as the additional information received o� Tranua N, 2.3, 2�1C12�and April 2002,
we are forwarding herewith a renewed and modified Permit No. WQ0006245, date+ $1 ' 6, 2,_@ the
City of Statesville for the subject residuals lime stabilization facility and distribution program.
This permit shall be effective from the date of issuance until Apri1 3 OR_• shall void Permit
No. WQ0006245, issued on March 5, 1997; and shall be subject to the conditions and limitations as
specified therein. Make note of this permit's expiration date and the fact that a permit renewal
application is due to the Division of Water Quality (Division) no later than six months prior to that date
(i.e., see Condition VI. 7.), as the Division does not send reminders to apply for permit renewal.
This permit approves the continued operation of the residuals land application program for
another five-year cycle. In addition, this permit has been modified to increase the maximum allowable
volume of Class A residuals product to be generated by this facility and distributed through this program
from 3,900 dry tons per year to 7,000 dry tons permit year.
As always, remember to take the time to review this permit thoroughly, as some of the
conditions contained therein may have been added, changed, or deleted since the last issuance. Pay
particular attention to the monitoring requirements in this permit. Of special interest to you is the
following:
♦ Condition III. 5. stipulates the minimum monitoring/sampling frequency for compliance with
the pathogen reduction and vector attraction reduction requirements mandated by 40 CFR
Part 503. With the March 5, 1997 issuance of this permit, the Division. reduced this
frequency from once every 60 days to quarterly. Unfortunately, the Division made an error in
allowing this frequency reduction. Although 40 CFR §503.16 (a)(2) does provide for a
reduction in the monitoring for the pathogen density requirements after two years of
monitoring, the reduction is limited to facilities/programs that meet the pathogen reduction
requirements through the alternatives described in 40 CFR §503.32 (a)(5)(ii) and (a)(5)(iii)
alone. For this reason, the every 60-day monitoring/sampling frequency has been
reestablished with this issuance of this permit. Note, however, that the Division has
maintained a quarterly frequency for the monitoring of pollutant, nutrient, and micronutrient
concentrations present in the Class A residuals product as was provided for in the previous
issuance of this permit.
NCDENR
Non -Discharge Permitting Unit Internet http://h2o.enr.state.nc.us/ndpu
1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone [phone] Fax [phone]
DENR Customer Service Center Telephone [phone]
An Equal Opportunity Action Employer 50% recycled/10% post -consumer paper

\;
Please be aware that failure to establish an adequate system for collecting, maintaining, and
submitting the required operational information will result in future compliance problems.
If any parts, requirements, and/or limitations contained in this permit are unacceptable, you have
the right to request an adjudicatory hearing upon written request within 30 days following receipt 6f this
permit. This request shall be in the from of a written petition, conforming to Chapter 150B of the North
Carolina General Statutes and filed with the Office of Administrative Hearings at 6714 Mail Service
Center, Raleigh, North Carolina 27699-6714_ Unless such demands are made, this permit shall be final
and binding.
If you need any additional information concerning this matter, please contact Ms. Shannon Mohr
Thornburg by telephone at [phone], extension 353, or via e-mail at
[e-mail].
Since ly,
for Gregory J. Thorpe, Ph.D.
cc: Iredell Health Department
reinlle�Rregi:onlOfficeWater Quality Section
Mooresville Regional Office -Groundwater Section
Central Office -Groundwater Section
Technical Assistance and Certification Unit
Non -Discharge Compliance/Enforcement Unit
Water Quality Central Files
NDPU Files
01

2
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION _
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
RALEIGH
DISTRIBUTION OF RESIDUAL SOLIDS (503) PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
City ®f Statesville
Iredell County
FOR THE
continued operation of a N-Viro Processing Facility for the lime stabilization of residuals generated from
the treatment of municipal wastewater and potable water at the facilities listed in Condition 11. 3. and
consisting of the following minimum components: a conveyor belt (i.e., to be replaced with a screw -type
auger during the 2002-2003 fiscal year) to transport residuals from the Fourth Creek WWTP filter press
facilities to a 53-foot long covered, cleated, feeder conveyor; two 25-cubic yard storage hoppers for the
storage of dewatered residuals from the Third Creek WWTP and the City of Statesville's WTP; bottom
screw conveyors to transport residuals from the storage hoppers to flanged connections above the 53-foot
long covered, cleated, feeder conveyor; a 25-foot long, 12-inch diameter, twin screw mixer; two, 12-foot
diameter by 23-foot tall (i.e., 60-ton capacity), straight -wall, leg -supported silos with variable speed
volumetric feeders and a common transfer screw conveyor to transport lime and/or kiln dust to the mixer;
a covered, cleated -side wall conveyor from the end of the mixer to the truck loading station; appropriate
non -leaking transport truck(s) or approved equivalent to convey the mixted lime/kiln dust and residuals;
protected pulse bins into which the mixed lime/kiln dust and residuals are dumped and allowed to heat; a
150-foot by 300-foot curbed, asphalt curing slab onto which the mixed lime/kiln dust and residuals are
placed in windrows, allowed to continue to heat, periodically turned, and dried; a stormwater swale and
drain system draining back to the wastewater treatment plant (i.e., walled and roofed pulse bins are
located along the upslope 300-foot side of the curing slab); all necessary measuring devices to ensure that
each truck load of the mixed lime/kiln dust meets the requirements listed in Condition I. 6.; all associated
controls, support structures, piping, and appurtenances;
and the continued operation of a program for the distribution of up to 7,000 dry tons per year of a Class A
residuals product marketed under the name Sta-Lime.

C
Both the facility and the program shall be operated such that no discharge of waste to surface
waters occurs, pursuant to the permit renewal and modification application package received on
November 3, 2001 as well as the additional information received on January 23, 2002 and April 29, 2002,
and in conformity with the project plan, specifications, and other supporting data subsequently filed and
approved by the Department of Environment and Natural Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until April 30, 2007; shall void Permit
No. WQ0006245, issued on March 5, 1997; and shall be subject to the following specified conditions and
limitations:
I. PERFORMANCE STANDARDS
The residuals lime stabilization facility and distribution program shall be effectively
maintained and operated as a non -discharge system to prevent the discharge of any wastes to
waters of the state resulting from the operation of this facility or program.
2. This permit shall become voidable in the event of failure of the residuals lime stabilization
facility or distribution program to adequately protect the assigned water quality standards of
the surface waters and groundwater.
The issuance of this permit shall not relieve the Permittee of the responsibility for damages to
surface water or groundwater resulting from the operation of this residuals lime stabilization
facility or distribution program.
4. In the event that the residuals lime stabilization facility or distribution program is not
operated satisfactorily, including the creation of nuisance conditions, the Permittee shall take
any immediate corrective actions as may be required by the Division of Water Quality
(Division).
5. Diversion or bypassing of untreated residuals or leachate from the residual lime stabilization
facility shall be prohibited. All leachate shall be reused as a wetting agent for the processing
of residuals or disposed of through a Division -approved method.
6. When wastewater residuals are sold or given away, one of the Class A pathogen requirements
in 40 CFR Part 503.32(a) and one of vector attraction reduction requirements in 40 CFR Part
503.33 shall be met. Additionally, an evaluation shall be performed which demonstrates the
residuals' ability to comply with this requirement. Upon request, a copy of this evaluation,
including all test results and calculations, shall be submitted.
In addition to the above, the Division has approved the following process, which has been
determined and approved to be equivalent to a Process to Further Reduce Pathogens (PFRP)
by the Pathogen Equivalency Committee (PEC), for use by the Permittee. Note that the
Permittee still has to perform the fecal coliform/Salmonella sp. bacteria density testing and
meet one of the vector attraction reduction requirements in 40 CFR Part 503.33 if this PFRP-
equivalent process is used.
2

IIe
a. N-Viro International Corporation (Toledo. Ohio)
Advanced Alkaline Stabilization with Subsequent Accelerated Drying
Alternative 1: Fine alkaline materials (i.e., cement kiln dust, quicklime fines,
pulverized lime, or hydrated lime) shall be uniformly mixed by mechanical or
aeration mixing into liquid or dewatered residuals to raise the pH to greater than
12 for seven days. If the resulting mixture is liquid, it shall then be dewatered.
The mixture shall then be air dried, while the pH remains above 12 for greater
than or equal to seven days, for greater than 30 days and until the mixture reaches
a total solids concentration greater than or equal to 65 percent. A total solids
concentration of greater than or :equal to 60 percent shall be achieved in the
mixture before the pH drops below 12. The mean temperature of the air
surrounding the mixture shall be above five degrees Celsius (i.e., 41 degrees
Fahrenheit) for the first seven days.
ii. Alternative 2: Fine alkaline materials (i.e., cement kiln dust, quicklime fines,
pulverized lime, or hydrated lime) shall be uniformly mixed by mechanical or
aeration mixing into liquid or dewatered residuals to raise the pH to greater than
12 for greater than or equal to 72 hours. If the resulting mixture is liquid, it shall
then be dewatered. The mixture shall then be heated, while the pH remains
above 12, using exothermic reactions or other thermal processes to achieve
temperatures of greater than or equal to 52 degrees Celsius (i.e., 126 degrees
Fahrenheit) throughout the mixture for greater than or equal to 12 hours. The
mixture shall then be air dried, while the pH remains above 12 for greater than or
equal to three days, to a total solids concentration of greater than or equal to 50
percent.
7. No Class A residuals product that tests or is classified as a hazardous or toxic waste under 40
CFR Part 261 shall be sold or given away under the conditions of this permit.
OPERATION AND MAINTENANCE REQUIREMENTS
The residuals lime stabilization facility and distribution program shall be properly operated
and maintained at all times.
2. Upon classification of the residuals lime stabilization facility and distribution program by the
Water Pollution Control System Operators Certification Commission (VJPCSOCC), the
Permittee shall employ a certified operator to be in responsible charge (ORC) of the facility
and program. The operator shall hold a certificate of the type classification assigned to the
facility and program by the WPCSOCC. The Permittee shall also employ a certified back-up
operator of the appropriate type to comply with the conditions of 15A NCAC 8G .0202.
3. No residuals other than those generated by the following residuals source -generating facilities
shall be approved for distribution in accordance with this permit:
Source
County
. Permit
Number
Volume
(Dry Tons/Year)
N-Viro Processing Facility
Iredell
NDPU Permit No. WQ0006245
7,000
Fourth Creek WWTP
Iredell
NPDES Permit No. NCO031836
Included Above
Third Creek WWTP
Iredell
NPDES Permit No. NC0020591
Included Above
City of Statesville WTP
Iredell
PWSS ID No. 01-49-010
Included Above

4
4. No other residuals other than that from the residuals source -generating facility specified in
Condition 11. 3. may be lime stabilized and distributed under this permit. The Permittee shall
request and obtain a permit amendment from the Division for each additional residual source -
generating facility prior to acceptance of those residuals -for treatment in the approved
residuals lime stabilization facility and distribution through the approved residuals
distribution program.
All residuals and Class A residuals product shall be adequately stored to prevent leachate
runoff prior to and following treatment. Following treatment, the Class A residuals product
may be stored in an elevated silo, placed on a concrete pad, kept under shelter, covered, or
stored in a manner as otherwise approved by the Division until such time as it is distributed to
the user. The Permittee may also use the out -of -service drying beds at the Fourth Creek
WWTP to store the Class A residuals product, as long as all leachate is routed to the
wastewater treatment facility. If an alternative storage site is to be used, approval shall first
be obtained from the Division.
6. Adequate provisions shall be taken to prevent wind erosion and surface runoff from
conveying pollutants from residuals or the Class A residuals product from the residuals lime
stabilization facility onto adjacent property or into any surface waters.
7. For a Class A residuals product to be sold or given away in bags or other container for
application to the land, the following shall be satisfied:
The Ceiling Concentrations (Dry Weight Basis) and the Pollutant Monthly Average
Concentrations (Dry Weight Basis) shall be maintained:
Ceiling Monthly Average
Concentrations Concentrations
Parameters (mQ/kQ) (m.-A0
Arsenic
75
41
Cadmium
85
39
Copper
4,300
1,500
Lead
840
300
Mercury
57
17
Molybdenum
75
----
Nickel
420
420
Selenium
100
100
Zinc
7,500
2,800
8. A label shall be affixed to the bag or other container in which a Class A residuals product is
sold or given away for application to the land, or an information sheet shall be provided to
the person who receives the Class A residuals product sold or given away in another
container for application to the land. The label or information sheet shall contain the
following information:
a. The name and address of the person who prepared the Class A residuals product that is
sold or given away in a bag or other container for application to the land.
b. A statement that application of the Class A residuals product to the land is prohibited
except in accordance with the instructions on the label or information sheet.
4

c. The following statement shall be included to help prevent direct application of the
Class A residuals product to water supply sources and all other waters of the state. "As
with any fertilizer product, do not apply in or near any water supply source or any body
of water, including wells, streams, rivers, and lakes." _
d. The Class A residuals product shall not be applied to any site that is flooded, frozen, or
snow-covered.
e. Adequate procedures shall be provided to prevent surface runoff from carrying any
disposed or stored Class A residuals product into any surface waters.
III. MONITORING AND REPORTING REQUIREMENTS
1. Any monitoring (i.e., including groundwater, surface water, residuals, soil, or plant tissue
analyses) deemed necessary by the Division to ensure protection of the environment shall be
established and an acceptable sampling and reporting schedule shall be followed.
2. Proper records shall be maintained by the Permittee to track all Class A residuals product
distribution activities. These records shall include, but are not necessarily limited to, the
following information:
a. Source, amount, and analysis of each Class A residuals product.
b. Name of the initial recipient of the Class A residuals product, the amount distributed, and
the intended use.
The Class A residuals product shall be analyzed to demonstrate that they are non -hazardous
under the Resource Conservation and Recovery Act (RCRA). A corrosivity, ignitability, and
reactivity analysis as well as a Toxicity Characteristics Leaching Procedure (TCLP) analysis
shall be conducted by the Permittee annually, arld the results of the analyses shall be
maintained on file by the Permittee for a minimum of five years.
The TCLP analysis shall include the following parameters (i.e., note the regulatory level in
milligrams per liter in parentheses):
Arsenic (5.0)
Barium (100.0)
Benzene (0.5)
Cadmium (1.0)
Carbon tetrachloride (0.5)
Chlordane (0.03)
Chlorobenzene(100.0)
Chloroform (6.0)
Chromium (5.0)
m-Cresol (200.0)
o-Cresol (200.0)
p-Cresol (200.0)
Cresol (200.0)
2,4-D (10.0)
1,4-Dichlorobenzene(7.5) Nitrobenzene(2.0)
1,2-Dichloroethane (0.5)
Pentachlorophenol (100.0)
1, 1 -Dichloroethylene (0.7)
Pyridine (5.0)
2,4-Dinitrotoluene (0.13)
Selenium (1.0)
Endrin (0.02)
Silver (5.0)
Hexachlorobenzene (0.13)
Tetrachloroethylene (0.7)
Heptachlor (and its hydroxide) (0.008)
Toxaphene (0.5)
Hexachloro-1,3-butadiene (0.5)
Trichloroethylene (0.5)
Hexachloroethane (3.0)
2,4,5-Trichlorophenol (400.0)
Lead (5.0)
2,4,6-Trichlorophenol (2.0)
Lindane (0.4)
2,4,5-TP (Silvex) (1.0)
Mercury (0.2)
Vinyl chloride (0.2)
Methoxychlor (10.0)
Methyl ethyl ketone (200.0)
5

\y
After the Class A residuals product has been monitored for two years at an annual frequency,
the Permittee may, submit a request to the Division for a permit modification to reduce the
frequency of this monitoring requirement. In no case, however, shall the frequency of this
monitoring be less than once per permit cycle when the Class -A residuals product is sold or
given away during that year.
4. An analysis shall be conducted by the Permittee on the Class A residuals product quarterly
from the date of permit issuance. The results of all analyses shall be maintained on file by the
Permittee for a minimum of five years. The analysis shall include the following parameters:
Aluminum
Ammonia -Nitrogen
Arsenic
Cadmium
Calcium
Copper
Lead
Magnesium
Mercury
Molybdenum
Nickel
Nitrate -Nitrite Nitrogen
Percent Total Solids
pH
Phosphorus
Potassium
Selenium
Sodium
Total Kjeldahl Nitrogen
Zinc
Plant Available Nitrogen
(by calculation)
After the Class A residuals product has been monitored for two years at a quarterly
frequency, the Permittee may submit a request to the Division for a permit modification to
reduce the frequency of this monitoring requirement. In no case, however, shall the
frequency of this monitoring be less than once per year when the Class A residuals product is
sold or given away during that year.
The Class A residuals product shall be monitored by the Permittee every 60 days for
compliance with Condition I. 6. of this permit. The monitoring frequency cycle shall start on
the date of permit issuance, and the results of all analyses shall be maintained on file by the
Permittee for a minimum of five years. Data to verify stabilization of the product shall be
maintained by the Permittee. The required data shall be specific to the stabilization process
utilized, but should be sufficient to demonstrate compliance with the Class A pathogen
requirements in 40 CFR Part 503.32(a) and the vector attraction reduction requirements in 40
CFR Part 503.33 clearly. In addition, the EPA certification statements concerning
compliance with pathogen requirements, vector attraction reduction requirements, and
management practices shall be completed at the above frequency by the proper authority or
authorities if more than one is involved, either the person who generates the residuals or the
person who prepares the product to be sold or given away.
6. Laboratory analyses and/or operational data, as required by Condition III. 3., and Condition
III. 4., and Condition M. 5., shall be performed/gathered on the Class A residuals product as
it is to be distributed. Furthermore, analytical determinations made pursuant to the
monitoring and reporting requirements of this permit shall be made by a laboratory certified
by the Division for the required parameter(s) under 15A NCAC 2H .0800 or 15A NCAC 2H
.1100.
C01

Three copies of all required monitoring and reporting requirements as specified in Condition
III. L, Condition 111. 2., Condition III. 3., Condition 111. 4., and Condition III. 5. shall be•
submitted annually on or before March 1" of the year following the distribution event to the
following address: _
NCDENR-DWQ
Water Quality Section
Non -Discharge Compliance/Enforcement Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
8. Noncompliance Notification:
The Permittee shall report by telephone to the Water Quality Section of Division's
Mooresville Regional Office at telephone number [phone], as soon as possible, but in
no case more than 24 hours or on the next working day following the occurrence or first
knowledge of the occurrence of any of the following:
a. Any occurrence with the residuals lime stabilization facility or distribution program that
results in the land application of significant amounts of wastes which are abnormal in
quantity or characteristic.
b. Any failure of the residuals lime stabilization facility or distribution program resulting in
a release of material to receiving waters.
c. Any time that self -monitoring information indicates that the residuals lime stabilization
facility or distribution program has gone out of compliance with the conditions and
limitations of this permit or the parameters on which the system was designed.
d. Any process unit failure, due to known or unknown reasons, that render the residuals lime
stabilization facility incapable of adequate residual treatment.
e. Any spillage or discharge from a vehicle or piping system during transportation of
residuals or Class A residuals product.
-Persons reporting such occurrences by telephone shall also file a written report in letterform
within five days following first knowledge of the occurrence. This report shall outline the
actions taken or proposed to be taken to ensure that the problem does not recur.
IV. GROUNDWATER REQUIREMENTS
Applicable Boundaries:
a. The COMPLIANCE BOUNDARY for the residuals lime stabilization facility shall be as
specified by regulations in 15A NCAC 2L (i.e., "Groundwater Classifications and
Standards"). The Compliance Boundary for a disposal system individually permitted
after December 31, 1983 shall be established at either (1) 250 feet from the waste
disposal area or (2) 50 feet within the property boundary, whichever is closest to the
residuals lime stabilization facility. An exceedance of groundwater quality standards at
or beyond the Compliance Boundary shall be subject to immediate remediation action
according to 15A NCAC 2L .0106(d)(2).
b. The REVIEW BOUNDARY shall be established around the residuals lime stabilization
facility midway between the Compliance Boundary and the perimeter of the waste
disposal area. Any exceedance of groundwater quality standards at the Review Boundary
shall require action in accordance with 15A NCAC 2L .0106(d)(1).
7

2. Other Requirements:
a. Any groundwater quality monitoring, as deemed necessary by the Division, shall be
provided.
V. INSPECTIONS
The Permittee or his designee shall inspect the residuals storage, transport, and treatment
facilities to prevent malfunctions and deterioration, operator errors and discharges which may
cause or lead to the release of wastes to the environment, a threat to human health, or a
nuisance. The Permittee shall maintain an inspection log or summary including at least the
date and time of inspection, observations made, and any maintenance, repairs, or corrective
actions taken by the Permittee. This log of inspections shall be maintained by the Permittee
for a period of five years from the date of the inspection and shall be made available to the
Division or other permitting authority, upon request.
2. Any duly authorized officer, employee, or representative of the Division may, upon
presentation of credentials, enter and inspect any property, premises or place on or related to
the residuals lime stabilization facility at any reasonable time for the purpose of determining
compliance with this permit; may inspect or copy any records that must be kept under the
terms and conditions of this permit; and may obtain samples of groundwater, surface water,
or leachate.
VI. GENERAL CONDITIONS
1. This permit shall become voidable unless the residuals lime stabilization facility and
distribution program are operated in accordance with the conditions of this permit, the
supporting materials, and in the manner approved by the Division.
2. This permit shall be effective only with respect to the nature and volume of residuals
described in the application and other supporting data.
Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division in accordance with North Carolina
General Statutes § 143-215.6A through § 143-215.6C.
4. The annual administering and compliance fee shall be paid by the Permittee within 30 days
after being billed by the Division. Failure to pay the fee accordingly may cause the Division
to initiate action to revoke this permit, as specified by 15 NCAC 2H .0205 (c)(4).
The issuance of this permit does not preclude the Permittee from complying with any and all
statutes, rules, regulations, or ordinances that may be imposed by other government agencies
(i.e., local, state, and federal) which have jurisdiction, including, but not limited to, applicable
river buffer rules in 15A NCAC 2B .0200, soil erosion and sedimentation control
requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCGO10000,
and any requirements pertaining to wetlands under 15A NCAC 2B .0200 and 15A NCAC
.0500.
F1

6. This permit may be modified, revoked, and/or reissued to incorporate any conditions,
limitations and monitoring requirements the Division deems necessary in order to protect the
environment and public health adequately.
7. The Permittee, at least six months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Division shall review the adequacy of the
residuals lime stabilization facility and distribution program described therein, and if
warranted, shall extend the permit for such period of time and under such conditions and
limitations as it may deem appropriate.
8. This permit shall not be automatically transferable. In the event that there is a desire for the
residuals lime stabilization facility and distribution program to change ownership or to
change the name of the Permittee, a formal permit request shall be submitted to the Division
documentation from the parties involved and other supporting materials as may be
appropriate. The approval of this request shall be considered on its merits and may or may
not be approved.
Permit issued this th,?ixth day of May, 2002.
NORTH OLLIINNA ENVYARONMENTAL MANAGEMENT COMMISSION
for Gregory J. Thorpe, Ph.D., Acting Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ0006245
9

OF W ATF9 Michael F. Easley, Governor
William G. Ross Jr., Secretary
y f North Carolina Department of Environment and Natural Resources
� r
Gregory J. Thorpe, Ph.D., Acting Director
Division of Water Quality
April 22, 2002 APR � 6 2002
MR. JOHN E. MARSHALL, MAYOR
CITY OF STATESVILLE
POST OFFICE BOX 1111
STATESVILLE, NORTH CAROLINA 28687
Subject: Application No. WQ0006245
Additional Information Request II
City of Statesville
Sta-Lime Facility and Distribution Program
Distribution of Residual Solids (503)
Iredell County
Dear Mr. Marshall:
The Division of Water Quality's (Division) Non -Discharge Permitting Unit has completed a
engineering review of the subject permit renewal/modification application package as well as the
additional information received on January 23, 2002. At this time, there are a couple of minor issues that
require resolution before final issuance of the renewed/modified permit. Please address the following
items no later than May 22, 2002:
1. Please provide facility permit numbers for the City of Statesville's Third Creek Wastewater
Treatment Plant as well as the City of Statesville's Water Treatment Plant, as was requested
in Item III. 2. on Page 2 of 8 of the submitted application form.
2. In a July 10, 2001 inspection report, the Water Quality Section of the Division's Mooresville
Regional Office reported that the City of Statesville planned to replace an overhead conveyor
from the Third Creek Wastewater Treatment Plant's dewatering facility to the lime
mixer/reactor. At that time, it was decided that an auger -type conveyor would best solve the
experienced spillage and clogging problems. Please clarify whether or not this replacement
work has been done, and, if so, how the description of the facilities contained in the permit
should be changed to be as accurate as possible.
3. The submitted application requests an increase in residuals to be distributed from 3,900 dry
tons per year to 4,000 dry tons per year. From historical records, it appears as if the City of
Statesville distributes far more dry tons per year of Sta-Lime (i.e., 6,921 dry tons per year in
2001). The Division has started to issue permits for the maximum amount of residuals
product expected to be generated/land applied/distributed by a facility/program for the life of
the permit (i.e., typically a five-year period) in order to be as consistent as possible with
proposed federal regulations. Therefore, please provide a maximum annual dry tonnage of
Sta-Lime that is expected to be generated/distributed (i.e., including any chemicals,
amendments, or other additives that are added to the residuals during processing) during the
next five years.
Non -Discharge Permitting Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
DENR Customer Service Center
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Internet http://h2o.enr.state.nc.us/ndpu
Telephone [phone] Fax [phone]
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Please reference the subject permit application number when providing the requested information.
Two copies of all revised information should be submitted to my attention at the address on the first page
of this correspondence.
Be aware that you are responsible for meeting all requirements set forth in North Carolina rules
and regulations. Any oversights that occurred in the review of this application package are still the
responsibility of the applicant. In addition, any omissions made in responding to the requested additional
information items may result in future additional information requests and delays in the issuance of a final
permit. Therefore, read each additional information item carefully, and provide the information that is
requested as well as any information that results from changes made as a result of this additional
information request. If there is any question about what information is being requested or is desired,
please do not hesitate to contact me at any time at [phone], extension 353, or at
[e-mail], and I will be happy to provide additional explanation as required..
Thank you in advance for your cooperation and assistance.
Sincerely,
Shannon Mohr Thornburg
Environmental Engineer
Non -Discharge Permitting Unit
cc: WN''s—�D eE row.1 ,_IVlooresv lle Regions- ffice,�VYate Qnalit ! ection?
Permit File WQ0006245
2

State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
William G. Ross Jr., Secretary
Gregory J. Thorpe, Ph.D., Acting Director
January 28, 2002
NCDENR.
NORTH CAROLINA DEPARTMENT OF-.
ENVIRONMENT AND NATURAL RESOURCES.
W
-ROB HITES
City of Statesville F G 4 2002
PO Box 1111
Statesville, NC 28687 t..'
Subject: Annual Monitoring and Reporting Requirements
Treatment, Distribution and Marketing of Residuals;, < ;
Permit Number: WQ0006245
City of Statesville
Iredell County
Dear ROB HITES,
The purpose of this letter is a reminder that the monitoring reports required by the subject permit must be
submitted as an Annual Report for calendar year 2001 by no later than March 1, 2002. The report must be
submitted (in triplicate) to the following address:
DENR/DWQ/Water Quality Section
Non -Discharge Compliance Unit
1617 Mail Service Center
Raleigh, N.C. 27699-1617
Due to limitations in storage space, please submit the reports in bound form rather than in notebook form.
Permittees are subject to civil penalty for failing to submit the Annual Report as required by their permit.
Enclosed are the summary and certification sheets that must be used for your annual report depending on
whether your residual is Class A or Class B. Please complete the necessary sheets and if necessary make copies
of the blank forms if extras are needed. The information on these forms has not changed since last year
(although minor aesthetic changes have been made) so you may use those you already have on hand.
You will however note that the forms include additional information required by EPA as outlined in 40 CFR
Part 503. Since the requirements of 40 CFR Part 503 are self implementing, they are legally binding and
enforceable Federal requirements for all persons subject to the requirements of 40 CFR Part 503, even if these
requirements are not currently contained in the State permit. The annual reports for the EPA must be received
by EPA at the following address on or before Febuary 19, 2002.
Hector Danois
Clean Water Act Enforcement Section
Water Programs Enforcement Branch
Water Management Division
U.S. EPA Region 4
61 Forsyth Street, S.W.
Atlanta, Ga. 30303-3104
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone] Fax [phone]
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Annual Monitoring and Reporting Requirements
Page 2
If there is a need for any information or clarification on the State reporting requirements, please do not hesitate
to contact me at [phone] extension 581. For further information on the Federal requirements, you
should call Madolyn Dominy of the Environmental Protection Agency at 404-562-9305.
Sin ely,
er�
Environmental Specialist I
cc: Vince Miller, EPA Region IV
MRO Regional Supervisor
Non -Discharge Compliance / Enforcement File
Central Files

s
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
William G. Ross Jr., Secretary
Gregory J. Thorpe, Ph.D., Director
JOE HUDSON
ATTN: JERRY BYERLY
CITY OF STATESVILLE
P O BOX 1111
STATESVILLE, NC 28677
Dear Mr. Hudson and Mr. Byerly:
l
'.G 1 •
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
' I�•1C [)-f �. fir �;�%��
December 19 2001 F'`vti i' .- <i. Pac.":';"
DEC 2 0 2001
Subject: Permit No. WQ0006245
City of Statesville
Distribution of Residual Solids -Class A
Additional Information Request
Iredell County
The Non -Discharge Permitting Unit has conducted a preliminary review of the subject permit application
package. Additional information is required before we may continue our review. Please address the
following items no later than January 21, 2002:
1. Please provide the proper signing official on the application (See Application Item I. 2., and
Applicant's Certification section). According to NC Administrative code 15A NCAC 2H
.0206 (b) (4), the permit application should be signed by a principal executive officer, ranking
elected official or other duly authorized employee (this means that either the principal
executive officer, or ranking elected official would need to send a letter to the Division, stating
that Mr.Andy Smith or Mr. Joe Hudson could sign the. application on their behalf). Please note
that Application Item I. 2., and Applicant's Certification section will need to match.
2. Please confirm that 4`s Creek WWTP is the only residuals source to renew/modify for this
application package. Please review the sources listed under your current permit Condition II.
2.
3. Application Item IV. 1. b., please provide the missing Reactivity, Ignitability and Corrosivity
analyses for residual source(s).
4. Application Item IV. 2., please provide the missing residual analyses: Chromium, Aluminum,
Ammonia -Nitrogen, Calcium, Magnesium, Nitrate -Nitrite Nitrogen, pH, Plant Available
Nitrogen (by calculation), Phosphorus, Potassium, Sodium, and TKN (Total Kjeldahl
Nitrogen).
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone] Fax [phone]
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http://h2o.enr.state.nc.us/ndpu

5. Application Item V. 1. Option a.: Fecal Coliform, please have your laboratory convert the
Fecal Coliform, Solid analysis reported values from "colonies/gram" to "MOST PROBABLE
NUMBER PER GRAM OF TOTAL DRY SOLIDS," for all five analysis reports provided.
6. Application Item V. 1. Option c.: Alkaline Treatment, please provide the missing
data/documentation to verify that this vector attraction reduction method has been met.
7. Application Item V. 2., please complete this item. No option was selected, and no
documentation was provided.
8. Application Item VI. 1. a., b., c., d., e., f. , and g. are not addressed. Please complete this item.
9. Application Item VI. 3. a., b., c., d., e., f. , and g. are not addressed. Please complete this item.
Please note that comments from the Water Quality Regional Office and Groundwater Section are pending
at this time, and additional requests may be necessary to address these comments. Please be aware that you
are responsible for meeting all requirements set forth in North Carolina rules and regulations. Any
oversights that occurred in the review of the subject application package are still the responsibility of the
applicant. In addition, any omissions made in responding to the above items may result in future requests
for additional information.
Please reference the subject application number when providing the requested information. Four copies of
all revised and/or additional documentation should be signed, sealed, dated, and submitted to my attention
at the address below.
NCDENR-Non Discharge Permitting Unit (attn: Theresa Nartea)
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Please note that failure to provide this additional information on or before the above requested date may
result in your application being returned as incomplete.
If you have any questions regarding this request, please do not hesitate to contact me at [phone],
extension 375. Thank you for your cooperation.
Sincerely,
s'� l
heresa Nartea, Soil cientist
Non -Discharge Permitting Unit
CC:Moor4esvlle Regional O.ffce=Ia"Quality�Secton - _-`�
Groundwater Section -Central Office
Permit Application File
1617 Mail Service Center, Raleigh NC 27699-1617 Telephone [phone] Fax [phone]
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U
State of North Carolina 1�
Department of Environment / l
and Natural Resources
Division of Water Quality
� 1
Michael F. Easley, Governor
William G. Ross Jr., Secretary '
Gregory J. Thorpe, Ph D., Acting Director
CITY OF STATESVILLE
L HUDSON
P O BOX 1111
STATESVILLE N C 28687
Dear Mr. Hudson:
1 0 •
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
November 29, 2001
Subject: Acknowledgement of Application No.
WQ0006245
Iredell County
The Non -Discharge Permitting Unit of the Division of Water Quality (Division) acknowledges receipt of
your permit application and supporting materials on November 03, 2001. This application package has
been assigned the number listed above.
Your application package has been assigned to Theresa Nartea for a detailed review. The reviewer will
contact you with a request for additional information if there are any questions concerning your
submittal.
If you have any questions, please contact Theresa Nartea at 919-733-5083 extension 375. If the
reviewer is unavailable, you may leave a message on their voice mail, and they will respond promptly.
PLEASE REFER TO THE ABOVE APPLICATION NUMBER WHEN MAKING INQUIRIES
ON THIS PROJECT.
Sincerely,
Kim H. Colson, P.E.
Supervisor, Non -Discharge Permitting Unit
cc: aiesmtN5R,Fgion Office, Wader Quality Section
Permit Application File WQ0006245
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone] FAX [phone]
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State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
Mr. Jack King, City Manager
City of Statesville
P.O. Box 1111
Statesville, NC 28687
Dear Mr. King:
r4i LO)
C)EHNF10
March 5, 1997
Subject: Permit No. WQ0006245
City of Statesville
Distribution of Class A Wastewater Residuals
Iredell County
In accordance with your application received. on December 30, 1996, we are forwarding herewith
Permit No. WQ0006245, dated March 5, 1997, to the City of Statesville for the continued operation of a
wastewater residuals facility for the distribution of Class A residuals.
As requested in the City of Statesville's letter dated January 23, 1997 the Division has evaluated
the request for reduction of monitoring for the pathogen requirementsand the pollutant concentrations.
The data shows that no violations have been found over the last two years and therefore the monitoring
frequency has been reduced to quarterly as requested.
This permit shall be effective from the date of issuance until February 28, 2002, shall void Permit
No. WQ0006245 issued June 6, 1994, and shall be subject to the conditions and limitations as specified
therein. Please pay particular attention to the monitoring and reporting requirements contained in this
permit. Failure to establish an adequate system for collecting and maintaining the required operational
information will result in future compliance problems.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the
right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of
this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North
Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447,
Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding.
If you need additional information concerning this matter, please contact _r,- Randy ; ,IS&5 at
[phone] extension 544.
Sincerely,
A. Preston Howard, Jr., P.E.
cc: Iredell County Health Department
Mooresville Regional Office, Water Quality Section
Mooresville Regional Office, Groundwater Section
Bob Cheek, Groundwater Section, Central Office
Training and Certification Unit, no change in rating _
Facilities Assessment Unit
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]
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,,r
NORTH CAROLINA
El'�IVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES
RALEIGH
PERMIT FOR THE DISTRIBUTION OF CLASS A RESIDUALS
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
The City of. Statesville
Iredell County
FOR THE
continued operation of a wastewater residuals facility for the distribution of Class A residuals consisting of
dewatered sludge from the Fourth Creek WWTP being transported by a conveyor belt from the Fourth
Creek filter press facilities to a 53 foot long covered, cleated feeder conveyor; two, 25 cubic yard sludge,
storage hoppers (for dewatered Third Creek WWTP sludge and the Water Plant alum sludge) with bottom
screw conveyors to convey sludge from hopper to flanged connections above the 53 foot cleated, feeder
conveyor; a 25 foot long, 12 inch diameter twin screw sludge mixer; two, 12 foot diameter by 23 foot
straight wall (60 ton capacity) leg supported silos with variable speed volumetric feeders and a common
transfer screw conveyor to convey lime and/or kiln dust to the sludge mixer; a covered, cleated side wall
conveyor from the end of the sludge mixer to the truck loading station; appropriate nonleaking transport
truck(s) or approved equivalent to convey lime/kiln dust mixed sludge; protected pulse bins (where truck
loaded sludge will be dumped and allowed to heat for pathogen reduction); a 150 foot by 300 foot curbed
sludge curing asphalt slab for treated sludge mix to be put in windrows, allowed to continue to heat, and
then to dry including periodic turning with stormwater swale and drain system draining back to the
wastewater treatment facilities (walled and roofed pulse bins along the up slope 300 foot side of sludge
curing slab); all necessary measuring devices to ensure that each truck load of mixed sludge reaches a pH
of 12 for 2 hours and the temperature in the heated sludge is maintained at a minimum of 70 degrees C for
a minimum of 30 minutes and/or for measuring to ensure that all of the subject sludges meet the
requirements listed in Condition I.7; and all associated controls, support structures, piping, and
appurtenances for the distribution of approximately 3,900 dry tons per year of residuals from the sources
listed in Condition II 2, to serve the City of Statesville, with no discharge of wastes to the surface waters,
pursuant to the application received on December 30, 1996, and in conformity with the project plan,
specifications, and other supporting data subsequently filed and approved by the Department of
Environment, Health and Natural Resources and considered a part of this permit.
. This permit shall be effective from the date of issuance until February 28, 2002, shall void Permit
No. WQ0006245 issued June 6, 1994, and shall be subject to the following specified conditions and
limitations:
I. PERFORMANCE STANDARDS
1. The distribution of Class A residuals prob am shall be effectively maintained and operated
as a non -discharge system to prevent the discharge of any wastes resulting from the
operation of this program.

2. This permit shall become voidable in the event of failure of the residuals program to
adequately protect the assigned water quality standards of the surface waters and
groundwaters.
3. The issuance of this permit shall not relieve the Permittee of the responsibility for damages
to surface or groundwaters resulting from the operation of this program.
4. In the event that the residuals program is not operated satisfactorily, including the creation
of nuisance conditions, the Permittee shall take any immediate corrective actions as may be
required by the Division.
5. Diversion or bypassing of the untreated residuals or leachate from the residual treatment
facilities is prohibited.
6. All leachate must be reused as a wetting agent for the processing of residuals or routed to
the head of the treatment plant.
7. When wastewater residuals are sold or given away, one of the Class A pathogen
requirements in 40 CFR Part 503.32(a) and one of vector attraction reduction requirements
in 40 CFR Part 503.33 must be met. Additionally, an evaluation must be performed which
demonstrates the residuals ability to comply with this requirement. Upon request, a copy
of this evaluation must be submitted to the Assistant Chief, Technical Support Branch,
Division of Water Quality, Post Office Box 29535, Raleigh, NC 27626-0535.
In addition to the above, the Division has approved the following stabilization criteria for
the City of Statesville:,
a. Lime/kiln dust mixed sludge reached a pH of 12 for 2 hours and the temperature in
the heated sludge is maintained at a minimum of 70' C for a minimum of 30 minutes.
b. N-Viro Soil Process
Alternative 1 Fine alkaline materials are uniformly mixed by mechanical mixing into
dewatered sludge to raise the pH to greater than 12 for seven days. The
dewatered sludge cake is then air dried (while pH remains above 12 for
at least seven days) through intermittent turning of windrows at least 30
days and. until the solids levels reach and maintain a minimum of 65%
solids. A solids concentration of at least 60% is achieved before the pH
drops below 12. Mean temperature of the air surrounding the pile must
be above 50C (41°F) for the first seven days.
Alternative 2 Fine alkaline materials are uniformly mixed by mechanical mixing into
dewatered sludge to raise the pH to greater than 12 for at least 72 hours.
The sludge cake is then heated, while the pH ' exceeds 12, using
exothermic reactions or other thermal processes to achieve temperatures
of at least 520 C (126 F) throughout the sludge for at least 12 hours.
The stabilized sludge is then air dried (while the pH remains above 12
for at least three days) to at least 50% solids.
8. No residuals which tests, or is classified, as a hazardous or toxic waste under 40 CFR Part
261 shall be land applied or distributed and marketed.
II. OPERATION AND MAINTENANCE REQUIREMENTS
1. The residuals treatment facilities shall be properly maintained and operated at all times.

2. No residuals other than the following are hereby approved for distribution in accordance
with this permit:
Permit Volume
Source County Number Mry Tons/Year)
Fourth Creek WWTP Iredell NCO031836
Third Creek WWTP Iredell NCO020591 3,900'�
Statesville Water Plant Iredell
* A maximum of 3,900 dry tons per year of combined wastewater and alum residuals
3. All residuals shall be adequately stored to prevent leachate runoff until treated. The
finished product may be placed on a concrete pad, placed under shelter or covered until
such time as it is distributed to the buyer. The City of Statesville may also use the defunct
drying beds to store the finished product with all leachate routed to the wastewater
treatment facility. If an alternate storage site is to be used, approval must be obtained from
the Division of Water Quality.
4. No other residuals other than those specified under Condition II 2 above may be
distributed. The Permittee shall request and obtain a permit amendment from the Division
of Water Quality for each additional residual source prior to acceptance of that residual.
5. For a Class A residual to be sold or given away in bags or other container for application to
the land, the following must be satisfied:
The Ceiling Concentrations (Dry Weight Basis) and the Pollutant Monthly
Average Concentrations (Dry Weight Basis) must be maintained:
Ceiling Monthly Average
Concentrations Concentrations
Parameters mg/kg me /ka
Arsenic
75
41
Cadmium
85
39
Copper
4,300
1,500
Lead
840
300
Mercury
57
17
Molybdenum
75
----
Nickel
420
420
Selenium
100
100
Zinc
7,500
2,900
6. Upon classification of the facility by the Certification Commission, the Permittee shall
employ a certified residuals operator to be in responsible charge (ORC) of the residuals
program. The operator must hold a certificate of the type classification assigned to the
residuals program by the Certification Commission. The Permittee must also employ a
certified back-up operator of the appropriate type to comply with the conditions of Title
15A NCAC 8A, .0202.
7. Adequate provisions shall be taken to prevent wind erosion and surface runoff from
conveying pollutants from the residuals treatment area onto the adjacent property or into
any surface waters.
3

8. A label shall be affixed to the bag or other container in which residuals that are sold or
' given away for application to the land, or an information sheet shall be provided to the
person who receives the residuals sold or given away in an other container for application
to the land. The label or information sheet shall contain the following information:
a. The name and address of the person who prepared the residuals that is sold or given
away in a bag or other container for application to the land.
b. A statement that application of the residuals to the land is prohibited except in
accordance with the instructions on the label or information sheet.
c. Information on all applicable buffers including a 10 foot buffer between application site
and any public or private water supply source (including wells) and any stream, lake,
or river.
d. Residuals shall not be applied to any site that is flooded, frozen or snow-covered.
e Adequate procedures shall be provided to prevent surface runoff from carrying any
disposed or stored residuals into any surface waters.
III. MONITORING AND REPORTING REQUIREMENTS
Any monitoring (including groundwater, surface water, residuals, soil, or plant tissue
analyses) deemed necessary by the Division -of Water Quality to insure protection of the
environment will be established and an acceptable sampling and reporting schedule shall be
followed.
2. Proper records shall be maintained by the Permittee tracking all residual activities. These
records shall include, but are not necessarily limited to the following information:
a. source, volume and analysis of each residuals
b. name of residuals' recipient, volume received, and intended use
3. A residual analysis shall be conducted quarterly from the date of permit issuance by the
Permittee. The results of all analysis shall be maintained on file by the Permittee for a
minimum of five years. The residuals analysis shall include the following parameters:
Arsenic
Molybdenum
Cadmium
Nickel
Copper
Selenium
Lead
Zinc
Mercury
Aluminum
pH
Ammonia -Nitrogen
Phosphorus
Calcium
Plant Available Nitrogen (by calculation)
Magnesium
Potassium
Nitrate -Nitrite Nitrogen
Sodium
Total Solids
TKN
After the residuals have been monitored for two years at the above frequency, the Permittee
may submit a request to the Division for a permit modification for the reduction of the
frequency of monitoring for pollutant concentrations and for the_ pathogen density
requirements, but in no case shall the frequency of monitoring be less than once per year
when residuals are sold or given away.
51

4. A Toxicity Characteristics Leaching Procedure (TCLP) analysis shall be conducted by the
Permittee annually. The TCLP analysis shall include the following parameters (please note
the regulatory level in mg/L in parentheses):
Arsenic (5.0)
Benzene (0.5)
Carbon tetrachloride (0.5)
Chlorobenzene (100.0)
Chromium (5.0)
m-Cresol (200.0)
Cresol (200.0)
1,4-Dichlorobenzene (7.5)
1,1-Dichloroethylene (0.7)
Endrin (0.02)
Hexachlorobenzene (0.13)
Hexachloroethane (3.0)
Lindane (0.4)
Methoxychlor (10.0)
Nitrobenzene (2.0)
Pyridine (5.0)
Silver (5.0)
Toxaphene (0.5)
2,4,5-Trichlorophenol (400.0)
2,4,5-TP (Silvex) (1.0)
Barium (100.0)
Cadmium (1.0)
Chlordane (0.03)
Chloroform (6.0)
6-Cresol (200.0)
p-Cresol (200.0)
2,4-D (10.0)
1,2-Dichloroethane (0.5)
2,4-Dinitrotoluene (0.13)
Heptachlor (and its hydroxide) (0.008)
Hexachloro-1,3-butadiene (0.5)
Lead (5.0)
Mercury (0.2)
Methyl ethyl ketone (200.0)
Pentachlorophenol (100.0)
Selenium (1.0)
Tetrachloroethylene (0.7)
Trichloroethylene (0.5)
2,4,6-Trichlorophenol (2.0)
Vinyl chloride (0.2)
5. All residuals included in this permit must be monitored quarterly, from the date of permit
issuance, for compliance with condition 19 of this permit. Data to verify stabilization of
the residuals must be maintained by the Permittee. The required data is specific to the
stabilization process utilized, but should be sufficient to clearly demonstrate compliance
with the Class A pathogen requirements in 40 CFR Part 503.32(a) and the vector attraction
reduction requirements in 40 CFR Part 503.33. In addition, the EPA certification
statements concerning compliance with pathogen requirements, vector attraction reduction
requirements and management practices must be completed quarterly by the proper
authority or authorities if more than one is involved, either the person who generates the
residuals or the person who prepares the residuals to be sold or given away.
After the residuals have been monitored for two years at the above frequency, the Permittee
may request a permit modification for the reduction of the frequency of monitoring for
pollutant concentrations and for the pathogen density requirements, but in no case shall the
frequency of monitoring be less than once per year when residuals are sold or given away.
6. Three copies of all required monitoring and reporting requirements as specified in
conditions III 1, III 2, I113, III 4, and III 5 shall be submitted annually on or before March
1 of the following year to the following address:
NC Division of Water Quality
Water Quality Section
Facility Assessment Unit
PO Box 29535
Raleigh, NC 27626-0535 _
5

7. Noncompliance Notification:
The Permittee shall report by telephone to the Mooresville Regional Office, telephone
number 704-663-1699, . as soon as possible, but in no case more than 24 hours or on the
next working day following the occurrence or first knowledge of the occurrence of any of
the following:
a. Any occurrence with the distribution program which results in the land application of
significant amounts of wastes which are abnormal in quantity or characteristic.
b. Any failure of the distribution program resulting in a release of material to receiving
waters.
c. Any time that self -monitoring information indicates that the facility has gone out of
compliance with the conditions and limitations of this permit or the parameters on
which the system was designed.
d. Any process unit failure, due to known or unknown reasons, that render the facility
incapable of adequate residual treatment.
e. Any spillage or discharge from a vehicle or piping system during transportation of
residuals.
Persons reporting such occurrences by telephone shall also file a written report in letter
form within five (5) days following first knowledge of the occurrence. This report must
outline the actions taken or proposed to be taken to ensure that the problem does not recur.
IV. GROUNDWATER REQUIREMENTS
Any groundwater quality monitoring, as deemed necessary by the Division, shall be
provided.
V . INSPECTIONS
l . The Permittee or his designee shall inspect the residuals storage, transport, and treatment
facilities to prevent malfunctions and deterioration, operator errors and discharges which
may cause or lead to the release of wastes to the environment, a threat to human health, or a
nuisance. The Permittee shall maintain an inspection log or summary including at least the
date and time of inspection, observations made, and any maintenance, repairs, or corrective
actions taken by the Permittee. This log of inspections shall be maintained by the Permittee
for a period of five years from the date of the inspection and shall be made available to the
Division of Water Quality or other permitting authority, upon request.
2. Any duly authorized officer, employee, or representative of the Division of Water Quality
may, upon presentation of credentials, enter and inspect any property, premises or place on
or related to the treatment site or facility at any reasonable time for the purpose of
determining compliance with this permit; may inspect or copy any records that must be kept
under the terms and conditions of this permit; and may obtain samples of groundwater,
surface water, or leachate.
0

V I . GENERAL CONDITIONS
1. This permit shall become voidable unless the distribution activities are carried out in
accordance with the conditions of this permit, the supporting materials, and in the manner
approved by this Division.
2. This permit is effective only with respect to the nature and volume of residuals described in
the application and other supporting data.
3. This permit is not automatically transferable. In the event that there is a desire for the
facilities to change ownership or a name change of the Permittee, a formal permit request
must be submitted to the Division of Water Quality accompanied by an application fee,
documentation from the parties involved, and other supporting materials as may be
appropriate. The approval of this request will be considered on its merits and may or may
not be approved.
4. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division of Water Quality in accordance with
North Carolina General Statute 143-215.6(a) to 143-215.6(c).
5. The annual administering and compliance fee must be paid by the Permittee within thirty
(30) days after being billed by the Division. Failure to pay the fee accordingly may cause
the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205
(c)(4).
6. The issuance of this permit does not preclude the Permittee from complying with any and
all statutes, rules, regulations, or ordinances which may be imposed by other government
agencies (local, state, and federal) which have jurisdiction.
7. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Commission will review the adequacy of the
facilities described therein, and if warranted, will extend the permit for such period of time
and under such conditions and limitations as it may deem appropriate.
S. This permit may be modified, or revoked and reissued to incorporate any conditions,
limitations and monitoring requirements the Division of Water Quality deems necessary in
order to adequately protect the environment and public health.
Permit issued this the Fifth day of March, 1997
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
)" W-'6 ov�/' /I .
Preston Howard, Jr., P.A., Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ0006245
7

State of North Carolina
Department of Environment, Health and Natural Resources
Division of Environmental Management
Non -Discharge Permit application Form
(THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL)
DISTRIBUTION OF RESIDUAL SOLIDS .--
T'nis application is intended for facilities which are to be regulated under 40 CrR Part 503
I. GENERAL INFORMATION:
1. Applicant's name (please specify the name of the municipality, corporation, individual, etc.):
City of Statesville
2. Print owners or signing official's name and title (the person who is legally responsible for the facility and its compliance):
Joe Hudson
3. Mailing address: P • O. Box 1111
City: Statesville State: NC Zip: 28677
Telephone Number. ( 7 0 d
4. ipD11Ca1Gn Date: October 22 , 2001
5. Fee Submitted: S 3 2 5 0 0 [The permit processing fee should be as specified in 15A NCAC 2H .0205(c)(5).]
6. Specify how these residuals will be distributed: sold or given away in bags or other containers; x lawn (bulk);
x home garden (bulk); x other, farm land
7. If the alternative for residual disposal consists of "surface disposal" as defined under 40 CFR Part 503, please complete the
application titled "SURFACE DISPOSAL OF RESIDUAL SOLIDS. Please identify if there is any storage of residuals in
a surface impoundment or disposal thru landfilling. Explain:
S. Is the residual process facility also the generator? x Yes; No
9. Latitude: 8 0� 4 7 ' 2 0 " Longitude: 3 59 4 6 ' 2 2 " of residual process facility
10. Specify whether the process facility is owned by: federal; private; state; x local government;
11. County wbere facility is located: Iredell
II. PERMIT INFORMATION:
1. Application No. (will be completed by DEIvl):
2. Specify whether project is: new; x renewal;; i{ modification
For renewals, complete all sections included in the application. Engineering Signature and Seal not required for
renewals or if there is not any construction involved with the subject project
3. If this application is being submitted as a result of a renewal or modification to an existing permit, list the existing permit
number W0000624 5 and its issue date March 5, 1997
FORM: DRS 06/94 Page 1 of 8

III. FACILITY INFORMATION (attach additional pages for additional sources of residuals):
1. Name of facility where residuals are generated or prepared: 4 th Creek WWTP
2. Facility permit number: NC0031836 ; facility permit holder: Ci tv of Statesvi 1 1 P
3. Specify whether facility in Section III.I is owned by: federal; private; state; x local government;
4. Specify facility design flow: 6MGD mgd; facility average daily flow: 2.8 MGD mgd;
Type of residual storage: Aerobic Digester ,
Volume of residual storage: 1.5 MG
Length of residuals storage at facility: 4 5 days (the Division requires a minimum 30 days storage in units that
are separate from treatment system, i.e. not in clarifiers, aeration basins, etc.);
Estimated volume of residuals: `A 7000' (dry tons/yr.);
5. If the residual process facility is not the same as the generator, please specify delivery frequency and quantity of residual to
be processed: N
6. Facility contact (person familiar with residuals preparation): Andy Smith
7. Facility contact's telephone number: ( 704 ) 8 7 8- 3 d 3 8
8. Location of treatment facility:693 Bell Farm Rd. State; NC Iredell County
9. Mailing address: P. O. Box 1111, Statesville, NC 28687
10. Specify the source of the residuals: x treatment of domestic wastewater, treatment of industrial wastewater;
other (explain):
Attach an explanation of either the treatment process, manufacturing process, or how the waste is generated. Provide full
and complete details of the entire process.
11. Does the facility which generates the residuals have an approved pretreatment program? x Yes; No.
This includes facilities which are classified as a "Class I" facility (any publicly owned treatment works required, under 40
CFR 403.8, to have an approved pretreatment program or any facility treating domestic sewage that is classified as "Class
I" by the appropriate federal or State authority)
IV. RESIDUALS INFORMATION (attach additional pages for. additional sources of residuals):
1. Information for Hazardous Waste (RCRA) Determination. The information requested on the limitations specified below
pertain only to those residuals thaiare generated from a municipal wastewater treatment facility with industrial contribution
or active pretreatment program and from any other treatment facility with wastewater sources that include industrial sources.
a. Are any of the residuals covered by this application listed in 40 CFR 261.31-261.33? Yes; x No. If Yes,
list the number(s):
b. Do the residuals exhibit any of the four characteristics defined by 40 CFR 261.21-261.24? Yes; x No.
Attach laboratory results for the Toxicity Characteristic Leaching Procedure Analyses, Reactivity, Ignitability, and
Corrosivity for each residual.
FORM: DRS 06/94 Page 2 of 8

te: If the following constituent levels (as determined by the Toxicity Characteristic Leaching Procedure Analyses) are
exceeded in the residuals or if the pH of the residual is not within the range listed below, the residual is by
definition a Hazardous waste. Chemical analyses must be made to Minimum Detection Levels.
Arsenic
Benzene
Carbon tetrachloride
Chlorobenzene
Chromium
m-Cresol
Cresol
IA-Dichlorobenzene
1, 1 -Dichloroethylene
Fndrin
Hexachlorobenzene
Hexachloroethane
Lindane
Methoxychlor
Nitrobenzene
Pyridine
Silver
Toxapbene
2,4,5-Trichlorophenol
2,4,5-TP (Silvex)
pH (2:1 vol./wt.):
EEM
PPM
5.0
Barium
100.0
0.5
Cadmium
1.0
0.5
Chlordane
0.03
100.0
Chloroform
6.0
5.0
o-Cresol
200.0
200.0
p-Cresol
200.0
200.0
2,4-D
10.0
7.5
1,2-Dichloroethane
0.5
0.7
2,4--Dinitrotoluene
0.13
0.02
Heptachlor (and its hydroxide)
0.008
0.13
Hezachloro-1,3-butadiene
0.5
3.0
Leai
5.0
0.4
Mercury
0.2
10.0
Methyl ethyl ketone
200.0
2.0
Pentachlorophenol
100.0
5.0
Selenium
1.0
5.0
Temchloroethvlene
0.7
0.5
Trichloroethylene
0.5
400.0
2,4.6-Trichlorophenol
2.0
I.0
Vin:l chloride
G.2
>2.0 s.u. - <12.5 s.0
NOTE: IF ANY OF THE RESIDUALS MEET THE DEFLNITIONS OF A HAZARDOUS WASTE,
AS NOTED IN EITHER "A" OR "B" ABOVE, A PERMIT CANNOT BE ISSUED FOR
THAT MATERIAL AND -IT SHOULD NOT BE INCLUDED AS PART OF THIS
APPLICATION.
2. For each residual, please attach a complete chemical analysis of the material. This analysis must be comprehensive enough
to completely characterize the residual and must be based upon a review of the process that generates the material. If the
facility that will generate the residual is not yet in operation, the characterization must be based on similar existing
facilities and projection based on the type of facility;. The analysis must include a minimum of the following parameters
and any other known and suspected contaminants that are tribtita y to the system.
Arsenic
Molybdenum
Calcium
Phosphorus
Cadmium
Nickel
Magnesium
Potassium
Chromium
Selenium
Nitrate -Nitrite Nitrogen
Sodium
Copper
Zinc
% Total Solids
TKN
Lead
Aluminum
pH
Mercury
Ammonia -Nitrogen
Plant Available Nitrogen
(by calculation)
FORA: DRS 06/94
Page 3 of 8

3. Wastewater residuals cannot be sold or given away if the concentration of any pollutant in the residuals exceeds the ceiling
concentrations specified in the table below. Specify the pollutant concentration of these residuals (attach lab analysis):
" Pollutant
Pollutant Ceiling Concentration (mg/kg)
Iry Weight Basis
Pollutant Concentration (mg/kg)
Dry Weight Basis
Arsenic
75
12
Cadmium
85
3.4
Chromium
3000
N/A Not on ermit
Copper
4300
63 '
Lead
840
Mercury
57
0.22
Molybdenum
75
75
Nickel
420
22
Selenium
100
4
Zinc
7500 1
iso
4. Provide, all applicable pilot studies and any bench scale tests performed on each residual source and the results, including
the approximate fertilizer equivalent_
5. Wastewater residuals can't be sold or given away in bags or other containers for application to the land unless one of the
following options is satisfied. -
ASpecify either A or B. Please be advised, if the residuals are to be sold or given away in bulk for application to
lawn or home garden then Option A is the only option.
A . The pollutant concentration of the residuals must be less than Pollutant Monthly Average Concentrations
listed in the table below.
Pollutant
Monthly Average Concentrations
D Weight Basis (mJkQ)
Pollutant Concentration
Dry Weight Basis (m e)
Arsenic
41
Cadmium
- 39
,
Chromium
1200
N/A
Copper
1500
46
Lead ' .
300
97
Mercury
17
0.18
Nickel
420
16
Selenium
36
3.0
Zinc
2800
75
B . The product of the concentration of each pollutant in the residual and the annual whole residual application
rate for the residual shall not cause the Annual Pollutant Loading Rate to be exceeded.
In order for the Annual Whole Residual Application Rate (AWRAR) to be calculated the Annual Pollutant
Loading Rate (APLR) is divided by the pollutant concentration (PC) times 0.001 (a conversion factor) as
follows:
FORM: DRS 06/94 . Page 4 of 8

Pollutant
Pollutant
Concentration
Dry Weight Basis
(ms/kO
Annual Pollutant
Loading Rates
(APLR)
kg/hectare
Annual Whole Residual
Application Rate
(AWRAR)
kg/hectare
Arsenic
2.0
Cadmium
1.9
Chromium
150
Copper
75
Lead
15
'
Mercury
0.85
Nickel
21
Selenium
5.0
Zinc
140
The AWRAR for the residual is the lowest AWRAR calculated. This is the maximum rate at which the
subject residual can be applied (to convert ko/hectare to lbs/acre multiply by 0.8924). Please specify
kg/hectare or lbs/acre:
AWRAR =
V . PATHOGEN AND VECTOR ATTRACTION REDUCTION INFORMATION (attach additional pages for
additional sources of residuals):
1. In order for the residuals to be Class A, in accordance with the pathogen requirements in 40 CFR 503.32(a), "either Part a or
Part b M. one of the options in Pan c must be completed (please submit all lab analysis, test results and calculations):
x a. A Fecal coliform density less than 1000 Most Probable Number per gram of total dry solids, or
b. A Salmonella sp. density less than 3 Most Probable Number per 4 grams of total dry solids.
2 c. In addition to Part a or Part b being met, one of the following alternatives must also be completed. Please
specify 1, 2, 3, 4, 5a, 5b, 5c, 5d, 5e, 5f, 5g or 6 below being met
1. rime/temp rat it - an increased residuals temperature should be maintained for a prescribed period of time, in
accordance with the following guidelines. The results (13} shall be the amount of time, in days, that the residuals
shall remain at the given temperature:
Time nnrd Temneratnre riiiriPlinac
Total Solids
Temperature (t)
Minimum Time
Equation
Notes
No heating of small
> or = 7%
> or = 500 C
> or = 20 minutes
D = 131,700,000
particles by warmed
100.14 t
gases or immiscible
liquid.
> or = 7%
> or = 500 C
> or = 15 seconds
D = 131,700,000
Small particles heated by
100.14 t
warmed gases or
immiscible liquid.
< 7%
> or = 500 C
> or = 15 seconds
D = 131,700,000
to
1()0.14 t
< 30 minutes
< 7%
> or = 500 C
>or = 30 minutes
D = 50,070,000
100.14 t
FORIN1: DRS 06/94 Page 5 of 8

alkaline treatment - the pH of the 'residuals is raised to greater than 12 for at least 72 hours. During this time, the
temperature of the residuals should be greater than 520 C for at least 12 hours. In addition, after the 72 hour
period, the residuals are to be air dried to at least 50% total solids.
12rior-4esting for Enteric Virus/Via le He min h Ova - the residuals are analyzed for the presence of enteric viruses
(Plaque -forming units) [pful and viable helminth ova. If the residuals are analyzed before the pathogen reduction
process and found to have densities of enteric virus <1 pfu/4 grams of total solids and viable belminth ova <1/4g
total solids, the residuals are Class A with respect to enteric virus and viable helminth ova until the next
monitoring episode. If the residuals are analyzed before the pathogen reduction process and found to have densities
of enteric virus > or = 1 pfu/4 g total solids or viable helminth ova > or = 1/4 g total solids, and tested again after
processing and found to meet the enteric virus and viable helminth oya levels listed under "4" below, then the
processed residuals will be Class A with respect to enteric viruses and viable helminth ova when the operating
parameters for the pathogen reduction process are monitored and shown to be consistent with the values or ranges
of values documented.
4. no Prior testing for Enteric Virus/Viable He min h Ova - if the residuals are not analyzed before pathogen reduction
processing for enteric viruses and viable helminth ova, the density of enteric viruses must be less than 1 pfu/4 g of
total dry solids and the density of viable helminth ova must be less than 1/4 g of total dry solids, or the residuals
must be treated by a "Process to Further Reduce Pathogens" or a "Process to Further Reduce Pathogens" equivalent
process.
5. The "Processes to Further Reduce Pathogens" (PFRP) are described as follows:
a. Comnosdns - using either the within -vessel or static aerated pile composting methods, the temperature of the
residuals are raised to 550 C or higher for three days. Using the windrow composting method, the residuals are
raised to 550 C or higher for fifteen days. During the high temperature period, there will be a minimum of five
turnings of the windrow.
b. Heat Drving - residuals are dried by direct or indirect contact with hot gases to reduce the moisture content of
the residuals to 10% or lower. Either the temperature of the gas in contact with the residuals exceeds 800 C or
the wet bulb temperature of the gas in contact with the residuals, when the residuals leave the dryer, exceeds
800 C.
c. Heat Treatment - liquid residuals are heated to a temperature of 1800 C or higher for thirty minutes.
d. Thermophilic Aerobic Dig e ion _ liquid residuals are agitated with air or oxygen to maintain aerobic conditions
at residence times of ten days at temperatures of 550 C to 600 C.
e. Beta Rav Irradiation - residuals are irradiated with beta rays from an accelerator at dosages of at least 1.0
megarad at room temperature (ca. 200 Q.
f. Gamma Rav Irradiation - residuals are irradiated with gamma rays from certain isotopes such as 60Co and
137Ce, at dosages of at least 1.0 megarad at room temperature (ca. 200 Q.
g. Pasteurization - the temperature of the residuals is maintained at 700 C or higher for at least thirty minutes.
6. The residuals shall be treated in a process that is equivalent to a "Processes to Further Reduce Pathogens" (PFRP),
as determined by the permitting authority based on evaluations of the recommendations provided by the Pathogen
Equivalency Committee.
2. When residuals are to be sold or given away, one of the following vector attraction reduction requirements (a, b, c, d, e, f,
g, or b) described below must be met.
Specify the letter of the vector attraction reduction requirement that has been met (submit lab results, test results and
calculations). Any variation of the below must be described in full detail and attached.
a. Aerobic or Anaerobic Digestion - The mass of volatile solids are reduced by at least 38%. Volatile solids reduction is
measured between the residuals, prior to stabilization, and the residuals ready for use or disposal. This criterion should
be readily met by properly designed and operated anaerobic digestors, but not as readily met by aerobic digestors.
Treatment facilities with aerobic digestors may need to meet the vector attraction reduction requirement through 19c or
19d.
FORIM: DRS 06/94 Page 6 of 8

b. Anaerobic Digestion - If 38% volatile solids reduction cannot be achieved, vector attraction reduction can laic;
demonstrated by further digesting a portion of the previously digested residuals in a bench scale unit for an additional
40 days at 300 C to 370 C. If, at the end of the 40 days, the volatile solids are reduced by less than 17°k, vector
attraction reduction is achieved.
c. Aerobic Dig s i6 n - If 38% volatile solids reduction cannot be achieved. vector attraction reduction can be demonstrated
by further digesting a portion of the previously digested residuals that have a solids content of 2% or less in a bench
scale unit for an additional 30 days at 200 C. If, at the end of the 30 days, the volatile solids are reduced by less than
15%, vector attraction reduction is achieved.
d. Aerobic Digestion - The specific oxygen uptake rate (SOUR) shall be'equal to or less than 1.5 milligrams of oxygen
per hour per gram of total dry solids at 201 C.
e. Aerobic Processes - The temperature of the residuals for at least 14 days shall be greater than 40° C. During this time.
the average temperature shall be greater than 45' C.
f: Alkaline Stabilization - The pH of the.residuals is raised to 12 or higher by alkali addition and, without the addition of
more alkali, remains at 12 or higher for 2 hours and then at 11.5 or higher for an additional 22 hours.
g. L rUing (stabilized solids) - The total solids of residuals that do not contain unstabilized solids, and which are generated
in a primary wastewater treatment process, shall be equal to or greater than 75%. Blending with other materials is not
allowed to achieve the total solids percentage.
h. L1v_Jg (unstabilized solids) - The total solids of residuals that contains unstabilized solids, and which are generated in a
primary wastewater treatment process, shall be equal to or greater than 90%. Blending with other materials is not
allowed to achieve the total solids percentage.
VI. GENERAL INFORMATION:
1. Please provide a brief narrative concerning materials handling, including the following:
a. How will the materials will be handled and transported from where the residuals were produced to where it will be
treated?
b. Where will the residuals be stored until processed?
c. How will leachate collection be handled?
dd What will be the duration of treatment?
e. Where will the final product be stored?
f. How long will the final product be stored before being distributed?
g. How will the final product be distributed (packaging)?
2. Please..attach a marketability statement detailing destinations and approximate amounts of the final product to be
distributed.
3. Please provide either a label which. shall be affixed to the bagged processed residual or an information sheet which shall be
provided to the person who receives the processed residual. The label or information sheet shall contain, at a minimum, the
following information:
a. The name and address of the person who prepared the residual that is sold or given away in a bag or other container for
application to the land.
b. A statement that application of the residual to the land is prohibited except in accordance with the instructions on the
label or information sheet.
c. A statement that the residuals shall not be applied to any site that is flooded, frozen or snow-covered.
d A statement that adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored
residuals into any surface waters.
e. Information on all applicable buffers including a 10 foot buffer between application site and any public or private water
supply source (including wells) and any stream, lake, river, or natural drainage way.
f. The Annual Whole Residual Application Rate (AWRAR) for the residual that does not cause any of the annual
pollutant loading rates to be exceeded (if necessary).
FORM: DRS 06/94 Page 7 of 8

Name and Complete Address of Engineering Firm:
City:
Telephone Number: ( )
Professional Engineer's Certification:
I,
S tate: Zip:
attest that this application for
has been reviewed by me and is accurate and complete to the best of my knowledge. I further attest that to the best of my knowledge
the proposed design has been prepared in accordance with the applicable regulations. Although certain portions of this submittal
package may have been developed by other professionals, inclusion of these materials under my signature and seal signifies that I have
reviewed this material and have judged it to be consistent with the proposed design.
North Carolina Professional Engineer's Seal, Signature, and Date:
Applicant's Certification:
c
I, 44dw Wl attest that this application for V
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this
application are not completed and that if all required supporting information and attachments are not included, this application package
will be returned to me as incomplete. �l
Signature ' c Date
THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND
MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DIVISION OF ENVIRONMENTAL MANAGEMENT
WATER QUALITY SECTION
PERMITS AND ENGINEERING UNIT
POST OFFICE BOX 29535
RALEIGH, NORTH CAROLINA 27626-0535
TELEPHONE NUMBER: [phone]
FORM: DRS 06/94 Page 8 of 8

Report
Full Service Analytical & Environmental Solutions
6/15/01 Pagt�1 -of 1
City of Statesville Customer Project ID: Sta-Lime 6/11/01 L,
Attn: Ms. Judy Wilcox Customer Sample ID: STALIME
P.O: Box 1111 Prism Sample ID: AC10035
Login Group: WM614HIA
Statesville, NC 28687
Sample Collection Date/Time: 6/11/01 11:07
Lab Submittal Date/Time: 6/11/01 12:10
The following analytical results have been obtained for the indicated sample which was submitted to this laboratory
TEST
PARAMETER
TEST
RESULT
UNITS
REPORTING
LIMIT
METHOD
REFERENCE
DATEITIME
STARTED
ANALYST
MOLYBDENUM, TOTAL
Less than
mg/kg
10
6010
6114/01 15:07
MSP
CALCULATIONS BASED ON DRY WT.
96
% DRY WT.
0.01
SM 2540 G
6/12/01 11:00
JMV
FECAL COLIFORM, SOLID SM9221E
Less than
colonies/gram
2
SM 9221 E
6/11/01 13:00
MLD
METALS DIGESTION METHOD 3050
Completed
SW846-3050
6/13/01 15:30
LC2
ARSENIC, TOTAL
12
mg/kg
5.0
SW846-60106
6/14/01 15:07
MSP
CADMIUM, TOTAL
Less than
mg/kg
5.0
SW846-6010B
6114/01 15:07
MSP
COPPER, TOTAL
63
mg/kg
5.0
SW846-6010B
6/14101 15:07
MSP
LEAD, TOTAL
55
mg/kg
5.0
SW846-6010B
6114101 15:07
MSP
NICKEL, TOTAL
22
mg/kg
1.0
SW846-6010B
6/14/01 15:07
MSP
ZINC, TOTAL
83
mg/kg
5.0
SW846-6010B
6/14/01 15:07
MSP
SELENIUM, TOTAL
16
mg/kg
5.0
SW846-6010B
6/14/01 15:07
MSP
MERCURY DIGESTION
Completed
SW846-7471
6113/01 13:20
LC2
MERCURY, TOTAL
0.20
mg/kg
0.02
SW846-7471
6/14/01 15:43
PRF
Sample Comments:
Angela D. Overcash, V.P. Laboratory Services
NC Certification No. 402 - SC Certification No. 99012 - NC Drinking Water Cert. No. 37735 - FL Certification No. E87519
449 Springbrook Road � P.O. Box 240543 ,. Charlotte, NC 28224-0543
.,,-- . ,-,- 111 1 T_ 11 r--- wr.._I_,._. i onnionn — 4 . r_... -fn.q icnc n inn

CHAIN OF CUSTODY RECORD
PAGE —OF—QUOTE 0
449 Springbrook Road .. Charlotte, NC 28217
P.O. Box 240543 s Charlotte, NC 28224-0543
Phone: [phone] ® Fax: [phone]
i *bIL91-1
�.
I •n
Client � —p ',— REPORT TO:
Physical Address j �� Addreg t �4
BILL TO: Name —
Phone (' y Fax J �� }
P.O.N/Billing Reference Requested Due Date
Prolect Name (SEE REVERSE SIDE FOR RUSH TURNAROUND FEES)
NO • ; NIA
Samples INTACT upon arrival?
Received ON,WET ICE? Temp
PROPER PRESERVATIVES Indicated?
Received WITHIN HOLDING TIMES?
"CUSTODY SEALS INTACT? '
VOLATILES rec'd W/OU-T,HEADSPACE?
PROPER CONTAINERS used?
State Certification
Requested NC — Sc Other —NA —
Water Chlorinated Yes —No _. NA —
Sample Iced Upon Collection Yes — No —
SAMPLE CONTAINER
PRESERVA-
TIVES
ANALYSES REQUESTED
(`
41 REMARKS
J�'�'
SUB
LAB
CERT.
ID NO.
PRISM
LAB
ID NO.
CLIENT
SAMPLE DESCRIPTION
DATE
COLLECTED
TIME
COLLECTED
MATRIX
(SOIL,
WATER OR
SLUDGE)
MILITARY
HOURS
'TYPE
SEE BELOW
NO.
SIZE.,
� . CI � Lyti. �.
� ► J r b j
Il 0
I .
V,
lf
NA
'
Samnirar's Sinnahrre / a (� ro "J J J.
�� �; /2 t �/l
Sampled By (Print Name) j '10-AD Ncd �"A( C Affiliation '/ PL ' `I/"" I '
11 Additional Comments
Relingylshed By: (Signer a)
Received�yy(Sign ture�. % r.,�
Date.
Mililary , lH.urs
4 r
Relinq shed By: (Signature)
Received By: (Signature)
'Date(
Relin uished B : Si 4ure) r ;• _
Y .( 9 .
. i' /
Ae .eiveii For pris Abgratdries By,;
pat ,
Method of Shipment
Log -In GJu N{o
pr
i
NPDES INC UST: NC GROUNDWATER
SC Sc
•� OTHER OTHER
INC DHINKINU VVAI the NV Ovuv .vn.
SC _ Sc
OTHER. OTHER
NC —
SC
OTHER
NI TAINER TYPE CODES: A = Amber C = Clear G = Glass P = Plastic; TL = Teflon Lined Cap VOA =Volatile Organics Analysis (Zero Head Space)
OTHER:
OTHERSC
• , E REVERSE FOR,FINAL
�+s.eiudlftol.
PORT COREPY

- sort
- ISM
�' LABORATORIES, INC.
Full Service Analytical & Environmental Solutions
FEB 2 3 20
2122/01 Page 1 of 1
City of Statesville Customer Project ID: Sta-Lime
Attn: Ms. Judy Wilcox Customer Sample ID: STA LIME
P.O: Box 1111 Prism Sample ID: AB98399
Statesville, NC 28687 Login Group: WM222G1
Sample Collection Date/Time: 2/19/01 10:45
Lab Submittal Date/Time: 2119/01 13:45
The following analytical results have been obtained for the indicated sample which was submitted to this laboratory
TEST
PARAMETER
TEST
RESULT
UNITS
REPORTING
LIMIT
METHOD
REFERENCE
DATE/TIME
STARTED
ANALYST
METALS DIGESTION METHOD 3050
Completed
3050
2120/01 12:30
PRF
ARSENIC, TOTAL
8.1
mg/kg
1.0
6010
2/21/01 01:49
MSP
CADMIUM, TOTAL
3.4
mg/kg
1.0
6010
2121/01 01:49
MSP
COPPER, TOTAL
51
mg/kg
2.0
6010
2121/01 01:49
MSP
LEAD, TOTAL
200
mg/kg
1.0
6010
2/21/01 01:49
MSP
NICKEL, TOTAL
20
mg/kg
1.0
6010
2/21101 01:49
MSP
ZINC, TOTAL"
180
mg/kg
1.0
6010
2/21/01 01:49
MSP
SELENIUM, TOTAL
30
mg/kg
2.0
6010
2/21/01 01:49
MSP
MOLYBDENUM, TOTAL
5.5
mg/kg
1.0
6010
2121/01 01:49
MSP
MERCURY DIGESTION
Completed
7471
2/20/01 14:15
PRF
MERCURY, TOTAL
0.10
mg/kg
0.03
7471
2120/01 20:43
PRF
CALCULATIONS BASED ON DRY WT.
71
% DRY WT.
0.01
SM 2540 G
2/21/01 10:00
JMV
FECAL COLIFORM, SOLID
Less than
colonies/gram
3.0
SM 9221 E
2/19/01 14:30
MILD
Sample Comments:
Angela D. Overcash, V.P. Laboratory Services
NC Certification No. 402 - SC Certification No. 99012 - NC Drinking Water Cert. No. 37735 - FL Certification No. E87519
449 Springbrook Road — P.O. Box 240543 � Charlotte, NC 28224-0543
Phone: [phone] Toll Free Number: 1-800/529-6364 Fax: [phone]

PAGEr OF
{ QUOTE
Client,-) I
Physical A�a
Phone r �' 7 lJ 3 2 �7i Fax
r Ti'
..t>--
P.O.NBilling Reference
Project Name
WASTEWATER
CHAIN OF CUSTODY RECORD
449 Springbrook RoadA.. Charlotte, NC 28217
P.O. Box 240543 A, Charlotte, NC 28224-0543
Phone: [phone] ,. Fax: [phone]
REPORT TO: Name-7
Addre<��
...A.
BILL TO: Name _. -�_
Address U QV J l 1 l
Requested Due Date -
(SEE REVERSE SIDE FOR RUSH TURNAROUND FEES)
Samples INTACT upon arrival?
Received ON WET ICE? Temp `
PROPER PRESERVATIVES Indicated?
Received WITHIN HOLDING TIMES?
CUSTODY SEALS INTACT?
VOLATILES reed W/OUT HEADSPACE?
PROPER CONTAINERS used?'
Yl�,yR- NO WA
Slate Certification
Requested NC — SC Other —_ NA —_
Water Chlorinated Yes — No NA
Sample Iced Upon Collection Yes — No
CMUD -_- NPDES ---- OTHER --__
CLIENT SAMPLE
I.D.
SAMPLE
TYPE
CONTAINER TYPE
AND SIZE (ML)
PRESERVATIVES USED
ANALYSES TO BE PERFORMED ON THE SAMPLES
SUB
LAB
CERT.
ID NO.
PRISM
LAB
ID B
Comp
Grab
Plastic
Glass
Other
None
Iced
HCI
NaOFI
HNO3
H�SO4
pH .
BOD
TSS
Cd
LlCr-
i
11
Cu
Pb
NI
fO.
�
I `J
Zn
QS�,
�Nc
NH3
W
.cl�(J 1 i'✓i'l.(.
�%
✓
_
1%
'�l i/I�
hatu's e: Sampler's Si - J— �)'�,n - led _ "�`�d_< <'� ' C-� I•�t�.9 Jti.r�.u_.g.t-�/-_�i�...,:1�,�...1��.aa,�;
p g � 1= Sa I�fp B y (Print Name), I Affiliatiori )
Refinquis d By: 8lgheture) •., .
Retlnquls •ed By. (Slgnallire)
Received By; (Slgha dre) fa . i j
Received By: (Signature)
ate
Milita /Hogs.
pa e
_ ^.l
Rhed�y: ($I
77natur�),i // �<•
Method of Shipment:
O _
Roc9.v,0/d/F r''y,'�r�sm Laboratories y: — ---
)U
ale
Log-N Grbup No.
Additional Comments:
Pipe 0
Lx nlposae type: FLUW TIME -
HAND (circle one)
Start Date & Time for Composite Sampler:
/ /
Hrs
Date &Time rab(s) Taken:
7� / �-
n Stop Oate & Time for Composite Sample:
' Date & Time Composite Sample Collected:
-
- / /
— - -- - - -
/
--
Hrs
Hrs
Field H Meter alibrated: Yes
p
Field pH Result: -__ ____
N _—__
____ Analyst's Initials:
' --
Total Hours Composite Collected Over.---___.---
- - - - -
Hours. Erxf Flow: -- _
Gal / Cu Feel
Field Temp. Result:-.
p•
nal st's Initials:
-- Y
Start Flow:
(circle one)
Sampler Interrupted: Yds _-No
_- If Yes, Why?-_.______
Total:
-- ---
Hrs.
- INNAL REPORT COPY

Leib Report
5117/01
City of Statesville
Attn: Ms. Judy Wilcox
P.O. Box _1111
Statesville, NC 28687
Customer Project ID:
Customer Sample ID:
Prism Sample ID:
Login Group:
Sample Collection Date/Time:
Lab Submittal Date/Time:
Full Service Analytical & Environmental Solutions
Page 1 of 1
Sta-Lime 5/14101
STA-LIME
AC07426
WM517G1
5/14/01 11:10
5/14/01 12:15
The following analytical results have been obtained for the indicated sample which was submitted to this laboratory
TEST
PARAMETER
TEST
RESULT
UNITS
REPORTING
LIMIT
METHOD
REFERENCE
DATE/TIME
STARTED
ANALYST
MOLYBDENUM, TOTAL
2.9
mg/kg
1.0
6010
5/15/01 23:12
MSP
CALCULATIONS BASED ON DRY WT.
86
% DRY WT.
0.01
SM 2540 G
5/14101 16:00
JLW
FECAL COLIFORM, SOLID
Less than
colonies/gram
2.0
SM 9221 E
5/14/01 12:30
MLD
METALS DIGESTION METHOD 3050
Completed
SW846-3050
5/15/01 08:15
PRF
ARSENIC, TOTAL
8.9
mg/kg
1.0
SW846-6010B
5/15101 23:12
MSP
CADMIUM, TOTAL
1.2
mg/kg
1.0
SW846-6010B
5/15/01 23:12
MSP
COPPER, TOTAL
42
mg/kg
2.0
SW846-6010B
5/15101 23:12
MSP
LEAD, TOTAL
59
mg/kg
1.0
SW846-6010B
5/15101 23:12
MSP
NICKEL, TOTAL
12
mg/kg
1.0
SW846-60106
5/15/01 23:12
MSP
ZINC, TOTAL
48
mg/kg
1.0
SW846-60108
5/15101 23:12
MSP
SELENIUM, TOTAL
23
mg/kg
2.0
SW846-6010B
5/15101 23:12
MSP
MERCURY DIGESTION
Completed
SW846-7471
5115/01 09:00
PRF
MERCURY, TOTAL
0.22
mg/kg
0.02
SW846-7471
5/17/01 12:00
PRF
Sample Comments:
Angela D. Overcash, V.P. Laboratory Services
NC Certification No. 402 - SC Certification No. 99012 - NC Drinking Water Cert. No. 37735 - FL Certification No. E87519
449 Springbrook Roads P.O. Box 240543 .,a, Charlotte, NC 28224-0543
Phone: [phone] .&, Toll Free Number: 1-800/529-6364 .&, Fax: [phone]

Full Service Analytical & Environmental Solutions
Client`• _•t _L..(_-_'4.1_:� J L•a-•L
nn --- --
Physical AddMss
Phone Fax
P.OA/Billing Reference
Project Name _.. ----_.-- _ -- ----.-__._--- -------
CHAIN OF CUSTODY RECORD
PAGE _— OF
449 Springbrook Road Charlotte, NC 28217
P.O. Box 240543•Charlotte, NC 28224-0543
Phone;704/529-6364 .& Fax:[phone]
mPRESS DOWN FIRMLY
,l COPIES
REPORT TO: Name
l�S.f�___ ....__..__—_..__
Addre &�_71*�'
_-BILLTO: NameLAddres �(._
Requested Due Date
(SEE REVERSE SIDE FOR RUSH TURNAROUND FEES)
Samples INTACT upon arrival? "
Received ON -WET ICE? Temp
PROPER PRESERVATIVES indicated?
Received WITHIN HOLDING TIMES?.
CUSTODY SEALS INTACT?
VOLATILES rec'd W/OUT HEADSPACE?
PROPER CONTAINERS used?
Y S NO N/A
State Certification
Requested NC _—_ SC — - Other _....._ NIA
Water Chlorinated Yes ._ No NA _
Sample Iced Upon Collection Yes — No
CLIENT
SAMPLE DESCRIPTION
DATE
COLLECTED
TIME
COLLECTED
MILITARY ,
HOURS
MATRIX
(SOIL,
WATER OR
SLUDGE)
SAMPLE CONTAINER
PRESERVA-
TIVES
ANALYS S REQUESTED
/ al
c.'- REMARKS
SUB
LAB
CERT.
ID NO.
PRISM
LAB
ID NO.
•TYPE
SEE BELOW
NO.
SIZEq
—P
9
lik
Sampler's Signature—' ,
Sampled By (Print Name) _Q�' ,ry�yc� LOU f >' Affiliation �- i-- s ' /,.
t3 ($ignature) Date
Additional Comments:.
Relinquished By: (Signature)
Rqc iv�
,.
Relinquished By: (Signature)
Received By: (Signature)
Dale
Fielipgujshed By: ( gnature)
� i'-�
1'G/ ��/s.�---•
Laboratories Received For Pris Labtories By:
1 �`'
Date
Method of S­pm
hint:
— -lam ----
_ Log -In Group_ No.
1
..
NPDES: NC _ UST: NC __ GROUNDWATER: NC DRINKING WATER: NC_ SOLID WASTE: NC
SC — -- SC . -- - SC _ SC - - SC - --- ..
OTHER .._. OTHER.._ ..... OTHER__.._._ OTHER. OTHER,....
'CONTAINER TYPE CODES: A = Amber C = Clear G = Glass P = Plastic; TL =•Teflon -Lined Cap VOA = Volatile Organics Analysis (Zero Head Space)
OTHER:. INC
OTHER
'E REVERSE FOR
IMS & CONDITIONS

Lab Report
R.Is
a x u ORATOREs,WQ,•
AUG 28 2WI ~= _ ~ '_r
Fuil Service Analytical & Environmental Solutions
8/23/01 Page 1 of 2
City of Statesville Customer Project ID: Sta-Lime
Attn: Mr. Andy Smith Customer Sample ID: STA-LIME
P.O. Box 1111 Prism Sample ID: AC16744
Statesville, NC 28687 Login Group: 29251-11
Sample Collection Date/Time: 8/20/01 11:10
Lab Submittal Date/Time: 8/20/01 13:35
The following analytical results have been obtained for the indicated sample which was submitted to this laboratory
TEST
PARAMETER
TEST
RESULT
UNITS
REPORTING
LIMIT
METHOD
REFERENCE
DATE/TIME
STARTED
ANALYST
MOLYBDENUM, TOTAL
17
mg/kg
1.0
6010
8/23/01 15:04
MSC
CALCULATIONS BASED ON.DRY WT.
77
% DRY WT.
0.01
SM 2540 G
8/22/01 16:50
JLW
FECAL COLIFORM, SOLID SM9221 E
Less than
colonies/gram
3
SM 9221 E
8/20/01 14:00
MLD
METALS DIGESTION METHOD 3050
Completed
SW846-3050
8/22/01 13:30
LC2
ARSENIC, TOTAL -
9.6
mg/kg
1.0
SW846-6010B
8/23/01 15:04
MSC
CADMIUM, TOTAL
Less than
mg/kg
1.0
SW846-60108
8/23101 15:04
MSC
COPPER, TOTAL —
46
mg/kg
2.0
SW846-6010B
8/23/01 15:04
MSC
LEAD, TOTAL
42
mg/kg
1.0
SW846-6010B
8/23/01 15:04
MSC
NICKEL, TOTAL
15
mg/kg
1.0
SW846-60108
8/23/01 15:04
MSC
ZINC, TOTAL
52
mg/kg
1.0
SW846-6010B
8123/01 15:04
MSC
SELENIUM, TOTAL
31
mglkg
2.0
SW846-6010B
8/23/01 15:04
MSC
MERCURY DIGESTION
Completed
SW846-7471
8/23/01 10:45
LC2
MERCURY TOTAL
0.20
mg/kg
0.03
SW846-7471
8/23/01 13:41
PRF
NC Certification No. 402 - SC Certification No. 99012 - NC Drinking Water Cert. No. 37735 - FL Certification No. E87519
449 Springbrook Road � P.O. Box 240543 &. Charlotte, NC 28224-0543
Phone: [phone] � Toll Free Number: 1-800/529-6364 � Fax [phone]

Lab Report _ Y
Full Service Analytical & Environmental Solutions
8/23/01 Page 2 of 2
City of Statesville Customer Project ID: Sta-Lime
Attn: Mr. Andy Smith Customer Sample ID: STA-LIME
P.O. Box 1111 Prism Sample ID: AC16744
Statesville, NC 28687 Login Group: 2925H1
Sample Collection Date/Time: 8/20/01 11:10
Lab Submittal Date/Time: 8/20/01 13:35
The following analytical results have been obtained for the indicated sample which was submitted to this laboratory
TEST TEST REPORTING METHOD DATE/TIME
PARAMETER RESULT UNITS LIMIT REFERENCE STARTED ANALYST
Sample Comments:
NOTE: Mercury spike recovery was not within acceptable limits due to
a possible matrix interference. Result is estimated.
Angela D. Overcash, V.P. Laboratory Services
NC Certification No. 402 - SC Certification No. 99012 - NC Drinking Water Cert. No. 37735 - FL Certification No. E87519
449 Springbrook Road &. P.O. Box 240543 � Charlotte, NC 28224-0543
Phone: [phone] ... Toll Free Number: 1-800/529-6364 A. Fax: [phone]

0`10f! � llt.w itx 0 � b�A INCH 1i !
Full Service Analytical & Environmental Solutions
Client
Physical Address 413
Phone%0y-$78-3'V3tr_ ... Fax[phone],5
P.O.#/Bluing Reference _..... ..
Protect Name
CHAIN OF CUSTODY RECORD
PAGE OF: QUOTE #
449 Springbrook Road &, Charlotte, NC 28217
P.O. Box 240543 s Clarlotte,. NC 28224-0543
Phone: [phone]; ., Fa 04/ 25-010
REPORT TO: Name _ . . .
(/� ..
BILL TO: �'r J�A4esv1,/hi
Name Address, JJJ�
,lr. roe `
Address .: _ ..
Requested Due Dale IJ 1 Day U 2 Days ❑ 3 Days U 4 Days U 5 Days
U 6-9 Days U Standard 10 days
Samples received after 15:00 will be processed the next business day.
Turnaround time is based on business days- Pyr.h iinr, woo4onric ­4 ti ram„�
Samples INTACT upon arrival? ,
Received ON WET ICE? Temp 3 J
.PROPER,PRESE RVATIVES indicated?
Received WITHIN, HOLDING TIMES?
CUSTODY SEALt.INTACT?''
VOLATILES reed W/OUT HEADSPACE?.
PROPER CONTAINERS used?
s
state Certification
Requested FL NC SC
Water Chlorinated Yes
Sample Iced Upon Collection
CMUD . . NPDES
Other NA .
No NA -
Yes No
OTHER
(SEE REVERSE SIDE FOR RUSH TURNAROUND FEES)
PRESS DOWN FIRMLY 3 COPIES
CLIENTSUB
CLIENT
DATE
TIME
COLLECTED
MATRIX
(SOIL,
SAMPLE CONTAINER
y ANALYSE
` /
SAMPLE DESCRIPTION
COLLECTED
MILITARY
WATER OR
PRESERVA-
TIVES
% �'
T+� 1LA�j '
LAB
PRISM
LAB
"TYPE
HOURS
SLUDGE)
SEE BELOW
NO.
SIZE
REMARKS
j �4 j /
'
CERT.
ID NO.
ID NO.
t
� S 03
►„1e
s
-
�b
yen-
-----. _
-- - - - - - -
=---- - --
---...
Mill9
r-oI
Z A
--...� -. - _.,.._.. - :;e -- --- —.. _ _...._... ,,,_... . _ .. oampieo esy rant Name} _ _..i' .....•.. ." ...= wy ... - Atfiliatl
1.
Rel' ished y: (y9fgnalure), Rec 'ivoti�yr: (SlgnatUte
Milita / o rs
Relintiuished By: (Si/gnalure) Received By: (Signature) Date
r / /
E3Y'tSrcJfi�tdte) q ;,r`.. •� 1 Received For Prisrh I, boratories By: A t
o t
/ l
e 57
Method of Shipment: Log -In
U Fed Ex U UPS U Hand -delivered U Other: �'(�-� 1
Additional Comments:
- •-� +� UnvulVuvvM 1 tH:
NC-
I WHINKING WATER: SOLID WASTE:
RCRA:
CERCLA
LANDFILL
OTHER:
U NC ❑ NC
! ❑ NC
U NC
U NC
� ❑ NC I
I NC
U NC
U SC U SC ❑ SC
U SC
1U SC
U SC
U SC
U SC
❑ SC
U OTHER U OTHER U OTHER
U OTHER
'U OTHER
U OTHER ❑ OTHER
U OTHER
U OTHER
"CONI AINER TYPE CODES: A = Amber C =
Clear G = Glass
P = Plastic; I L = Inflon-I-ined
Cap
VOA = Volatile Oroanics Analvsic
(7nrn Honri CZ nr l
PRISM USE ONLY
Site Arrival Time:
Site Departure Time: ,
Field Tech Fee:
Mileage
FINJAI PF-F) FIT f (-)IDV

TABLE 1-ANNUAL PRODUCTION DISTRIBUTION REPORT
Year 2000
Fourth Creek Alkaline Stabilization Report
STA-LIME CLASS A EXCEPTIONAL QUA LITY PRODUCT
MONTH
BIOSOLIDS FEED
ALKALINE FEED
PRODUCT TOTAL
PRODUCT DISTRIBUTED
JAN UARY
50.81
158.02
208.83
573.00
FEBRUARY
45.00
128.42
173.42
573.00
MARCH.
70.72
324.92
395.64
494.00
APRIL
67.43
208.65
276.08
875.00
MAY
54.23
164.95
219.18
668.00
J U N E
68.50
196.16
264.66
50.00
J U LY
0.00
AUGUST
0.00
SEPTEMBER
0.00
OCTOBER
0.00
NOVEMBER
0.00
DECEMBER
0.00
ANNUAL
TOTALS
356.69
1181.12
1537.81
3233.00
**BIOSOLIDS SOURCE- THIRD CREEK, FOURTH CREEK AND WATER PLANT ALUM SLUDGE

Lab Report
2/23/01
City of Statesville
Attn: Ms. Judy Wilcox
P.O. Box 1111
Statesville, NC 28687
J
6 +1 i ""�'Lt'ABOFt�A7C5R1Esr INC.
�rya.r
Full Service Analytical & Environmental Solutions
. Page 1 of 8
Customer Project ID:
2/05101 SAMPLES
Customer Sample ID:
STALIME
Prism Sample ID:
AB96827
Login Group:
WM28G3B
Sample Collection Date/Time:
2/5/01 11:40
Lab Submittal Date/Time:
2/5/01 12:45
The following analytical results have been obtained for the indicated sample which was submitted to this laboratory
TEST
PARAMETER
TEST
RESULT
UNITS
REPORTING
LIMIT
METHOD
REFERENCE
DATE/TIME
STARTED
ANALYST
TCLP EXTRACTION (VOLATILES ONLY)
Completed
1311
2/7/01 13:00
GRR
TCLP EXTRACTION
Completed
1311
2/6/01 17:30
PRF
METALS DIGESTION METHOD 3050
Completed '
305b
218/01 09:15
PRF
PREP. METHOD 3510
Completed
3510
2/7/01 14:00
JDP
PESTICIDE EXTRACTION
Completed
3510
2/7/01
TA
ARSENIC, TOTAL
10
mg/kg
1.0
6010
2/8/01 18:38
MSP
CADMIUM, TOTAL
4.6
mg/kg
1.0
6010
218101 18:38
MSP
,COPPER, TOTAL
64
mg/kg
2.0
6010
2/8/01 18:38
MSP
NICKEL, TOTAL
24
mg/kg
1.0
6010
2/8/01 18:38
MSP
ZINC, TOTAL
68
mg/kg
1.0
6010
2/8/01 18:38
MSP
SELENIUM, TOTAL
39
mg/kg
2.0
6010
218/01 18:38
MSP
MOLYBDENUM, TOTAL
5.2
mg/kg
1.0
6010
2/8/01 18:38
MSP
LEAD, TOTAL
300
mg/kg
1.0
6010 '
218/01 18:38
MSP
ARSENIC, LEACHABLE
Less than
mg/L
0.50
6010
2/7101 16:07
MSP
SELENIUM, LEACHABLE
Less than
mg/L
. 0.10
6010
2/7101 16:07
MSP
CADMIUM, LEACHABLE
:Less than
mg/L
0.10
6010
217/01 16:07
MSP
CHROMIUM, LEACHABLE '
Less than
mg/L
0.50
6010
2/7/01 16:07
MSP.
LEAD, LEACHABLE
0.58
mg/L
0.50
6010
2/7/01 16:07
MSP
SILVER, LEACHABLE
Less than
mg/L
0.50
6010
2/7/01 16:07
MSP
BARIUM, LEACHABLE
Less than
mg/L
10.00
6010
2/7101 16:07
MSP
MERCURY DIGESTION
Completed
7471
2/7/01 12:30
PRF
MERCURY, TOTAL
Less than
mg/kg
0.03
7471
2/8/01 13:35
PRF
MERCURY, LEACHABLE
Less than
mg/L
0.02
7471
2/7/01 14:46
PRF
MERCURY DIGESTION
Completed
7471
217/01 10:50
PRF
CHLORDANE
Less than
mg/L
0.0005
8081/1311
2112/01 10:59
TA
ENDRIN
Less than
mg/L
0.0005
8081/1311
2/12101 10:59
TA
HEPTACHLOR
Less than
mg/L
0.0005
8081/1311
2/12101 10:59
TA
LINDANE
Less than
mg/L
0.0005
8081/1311
2/12/01 10:59
TA
METHOXYCHLOR
Less than
mg/L
0.0005
8081/1311
2/12/01 1.0:59
TA
NC Certification No. 402 - SC Certification No. 99012 - NC Drinking Water Cert. No. 37735 - FL Certification No. E87519
449 Springbrook Road — P.O. Box 240543 — Charlotte, NC 28224-0543
Phone: [phone] —Toll Free Number: 1-800/529-6364 — Fax: [phone]

Lab Report
_ I = :ISI%
Full Service Analytical & Environmental Solutions
2/23/01 Page 2 of 8
City of Statesville Customer Project ID: 2105/01 SAMPLES
Attn: Ms. Judy Wilcox Customer Sample ID: STALIME
P.O. Box 1111 Prism Sample ID: AB96827
Login Group: WM28G3B
Statesville, NC 28687
Sample Collection Date/Time: 2/5/01 11:40
Lab Submittal Date/Time: 2/5/01 12:45
The following analytical results have been obtained for the indicated sample which was submitted to this laboratory
TEST
TEST
REPORTING
METHOD
DATE/TIME
PARAMETER
RESULT
UNITS
LIMIT
REFERENCE
STARTED
ANALYST
TOXAPHENE
Less than
mg/L
0.0100
8081/1311
2/12/01 10:59
TA
HEPTACHLOR EPDXIDE
Less than
mg/L
0.0005
8081/1311
2/12/01 10:59
TA
2,4-D
Less than
mg/L
0.100
8150/1311
2113/01 16:45
TA
SILVEX
Less than
mg/L
0.0100
8150/1311
2/13101 16:45
TA
HERBICIDE EXTR./DERIVATIZATION
Completed
8151
2/12/01
TA
METALS DIGESTION
Completed
EPA 3010
217101 10:10
PRF
CALCULATIONS BASED ON DRY WT.
65
% DRY WT.
0.01
SM 2540 G
2/6/01 18:30
JLW
FECAL COLIFORM, SOLID
Less than
colonies/gram
3.0
SM 9221 E
2/5/01 14:00
MLD
BENZENE, LEACHABLE
Not detected
mg/L
0.01
SW846-8260
2/8/01 15:13
DR2
CARBON TETRACHLORIDE,LEACHABLE
Not detected
mg/L
0.01
SW846-8260
218/01 15:13
DR2
CHLOROBENZENE, LEACHABLE
Not detected
mg/L
0.01
SW846-8260
2/8/01 15:13
DR2
CHLOROFORM, LEACHABLE
Not detected
mg/L
0.01
SW846-8260
2/8/01 15:13
DR2
1,4-DICHLOROBENZENE, LEACHABLE
Not detected
mg/L
0.014
SW846-8260
2/8/01 15:13
DR2
1,2-DICHLOROETHANE, LEACHABLE
Not detected
mg/L
0.01
SW846-8260
2/8/01 15:13
DR2
1,1-DICHLOROETHENE, LEACHABLE
'Not detected
mg/L
0.01
SW846-8260
218/01 15:13
DR2
METHYL ETHYL KETONE, LEACHABLE
Not detected
mg/L
0.04
SW846-8260
2/8/01 15:13
DR2
TETRACHLOROETHENE, LEACHABLE
Not detected
mg/L
0.012
SW846-8260
2/8/01 15:13
DR2
TRICHLOROETHENE, LEACHABLE
Not detected
mg/L
0.01
SW846-8260
2/8/01 15:13
DR2
VINYL CHLORIDE,LEACHABLE
Not detected
mg/L
0.02
SW846-8260
2/8101 15:13
DR2
CRESOLS, LEACHABLE
Not detected
mg/L
0.050
SW846-8270
2121/01 11:39
HWC
1,4-DICHLOROBENZENE,LEACHABLE
Not detected
mg/L
0.050
SW846-8270
2/21/01 11:39
HWC
2,4-DINITROTOLUENE,LEACHABLE
Not detected
mg/L
0.012
SW846-8270
2/21/01 11:39
HWC
HEXACHLOROBENZENE,LEACHABLE
Not detected
mg/L
0.010
SW846-8270
2/21/01 11:39
HWC
HEXACHLOROBUTADIENE,LEACHABLE
Not detected
mg/L
0.050
SW846-8270
2/21/01 11:39
HWC
H EXACH LORO ETHANE, LEACHABLE
Not detected
mg/L
0.050
SW846-8270
2/21/01 11:39
HWC
NITROBENZENE, LEACHABLE
Not detected
mg/L
0.050
SW846-8270
2/21/01 11:39
HWC
PENTACHLOROPHENOL,LEACHABLE
Not detected
mg/L
0.25
SW846-8270
2121101 11:39
HWC
NC Certification No. 402 - SC Certification No. 99012 - NC Drinking Water Cert. No. 37735 - FL Certification No. E87519
449 Springbrook Road — P.O. Box 240543 � Charlotte, NC 28224-0543
Phone: [phone] Toll Free Number: 1-800/529-6364 � Fax: [phone]

Lab Report
I15
LASORATORIES,.I[VC..'
Full Service Analytical & Environmental Solutions
2/23/01 Page 3 of 8
City of Statesville Customer Project ID: 2105/01 SAMPLES
Attn: Ms. Judy Wilcox Customer Sample ID: STALIME
P.O. Box 1111 Prism Sample ID: AB96827
Login Group: WM28G3B
Statesville, NC 28687
Sample Collection Date/Time: 2/5/01 11:40
Lab Submittal Date/Time: 2/5/01 12:45
The following analytical results have been obtained for the indicated sample which was submitted to this laboratory
TEST TEST REPORTING METHOD DATEITIME
PARAMETER RESULT UNITS LIMIT REFERENCE STARTED ANALYST
PYRIDINE, LEACHABLE Not detected mg/L 0.25 SW846-8270 2/21101 11:39 HWC
2,4,5-TRICHLOROPHEN0L,LEACHABLE Not detected mg/L 0.25 SW846-8270 2/21/01 11:39 HWC
2,4,6-TRICHLOROPHENOL,LEACHABLE Not detected mg/L 0.10 SW846-8270 2/21/01 11:39 HWC
Sample Comments:
NOTE: TCLP pesticides and herbicides were subcontracted to Test America, Inc.
Angela D. Overcash, V.P. Laboratory Services
NC Certification No. 402 - SC Certification No. 99012 - NC Drinking Water Cert. No. 37735 - FL Certification No. E87519
449 Springbrook Road — P.O. Box 240543 � Charlotte, NC 28224-0543
Phone: [phone] ..Toll Free Number:1-800/529-6364 — Fax: [phone]

CHAIN OF CUSTODY RECORD
PAGE OF QUOTE#
449 Springbrook Road ® Charlotte, NC 28217
P.O. Box 240543 ,.e, Charlotte, NC 28224-0543
Phone:[phone] & Fax:[phone]
Full Service Analytical & Environmental Solutions ..
I `I
Client t -
REPORT TO: Name(,--.-
Physical Address ) �t 7 1 e I I' rt A T
Address
/ f BILL TO: Name
Phone �.�� �/ x Fax _ .� i r_� +/ r!, : Address
P.O.#/Billing Reference Requested Due Date
Project Name (SEE REVERSE SIDE FOR RUSH TURNAROUND FEES)
Samples INTACT upon arrival? / 4
YE
-
NO N/A
Received ON WET ICE? Temp
PROPER PRESERVATIVES Indicated?
17
Received WITHIN HOLDING TIMES?
�r
CUSTODY -SEALS INTACT'?.
VOI,ATILES req'd W/OUT HEADSPACE?
_✓
PROPER OON AINERS used?
State Certification I�
Requested NC _ SC _ Other_ NA
Water Chlorinated Yes —No _ NA_
Sample Iced Upon Collection Yes _ No
CLIENT
DATE
TIME
COLLECTED
MATRIX
(SOIL,
SAMPLE CONTAINER
PRESERVA-
ANALYSES REQU TED �ry
�, .` "tC
�B
PRISM
MILITARY
, , 'TYPE
NO.
SIZE
SAMPLE DESCRIPTION
COLLECTED
WATER OR
TIVES
y.D
/�y� C� o l \/ r'��'� REMARKS
CERT.
LAB
HOURS
SLUDGE)
SEE BELOW
- %ID
y
ID NO.
NO.
L f�
�f
✓
���
t`f
r
r
�1
n
:LI
-
/ll
Sampler's Signature 1 I 4-, I `�' , r Sam led B Print Name _ +. +' ( ' i ` '
' p Y ( ) �-- �L, , Affiliation �' "fir, ,. yam) �, `�,(A._—
Relinquished By:. (Signature),R iv d 9 : (SI atyrej ) i �; Date Military/Hours Additional Comments
Relingbrs ed By: ( gnatul re
Received y: (Sid -nature).
Dale
Rdlir)gylshaq By: (SI nature) �.._
��'"'`rYY[G-�i�'l/�•? � '`!!fC.t •l=G,./,q.!✓J�,,�/•.
q@ aborat le y: t,
� / ,,� •'� , �r��.',.�:
Dalp r
1
lr
�:`H ,. �,�
Method of Shipment
Log -In Group No.
NPDES NC UST: NC GROUNDWATER: NC DRINKING WATER: NC _ SOLID WASTE:
SC SC Sc SC
OTHER OTHER OTHER OTHER._____.
0.
NC OTHER: NC
SC
OTHER
•
SEE REVERSE FOR
TERMS & CO D T 0 S
*CONTAINER TYPE CODES: A = Amber C = Clear G = Glass P = Plastic; TL = Teflon -Lined Cap VOA = Volatile Organics Analysis (Zero Head Space)

SPILL CONTROL PLAN
FOR RESIDUALS TRANSFER BETWEEN PLANTS, BY WATER RESOURCES
DEPATMENT PERSONELL
IN THE UNLIKELY EVENT OF A SPILL, THE FOLLOWING ACTIONS SHALL BE
IMMEDIATELY TAKEN:
MANAGEMENT OF CLEAN UP ACTIVITIES: The first water Resources Department
representative at the scene will begin procedures to halt the spill and initiate clean up activities.
Upon arrival, the Director or Assistant Director will take immediate action to coordinate all
activity. City of Statesville labor and equipment are to be utilized. In the event additional labor
and equipment are required, assistance shall be requested from private contractors (see attached
list). The Public Information Director shall also communicate with the public on the scene,
answering questions and advising of the clean up activities.
2. HALT SOURCE OF SPILL: Such as a ruptured container or damaged transport unit.
CONTAIN SPILL: Form a barrier. Sufficient quantities of straw shall be used for such
purposes. Earthen barriers may be constructed to augment the straw bale containment area. The
person in charge on the spill site will advise the clean up personnel where to get the straw, lime,
and other items necessary to complete the clean up operation, i.e. local farmers, farm supply
center, nursery, etc.
4. CLEAN UP: Employ front end loaders, vacuum equipment, sludge application vehicle, and/or
local septic tank service to remove as much of the spilled material as possible. Straw and/or sand
should be scattered in the spill area to soak up the remaining material. The straw and sand soaked
material will be collected and removed to a disposal area approved by representatives of the State
regulatory agency.
5. FINAL CLEAN UP: Employ rotary brush sweeper if needed, and apply lime to the spill area
upon the approval of the clean up efforts by the State regulatory representative. If the event
occurs on private property, the clean up will be completed to the satisfaction of the property
owner and State regulatory representatives. The ultimate goal will be to restore the spill area to its
original condition, if possible.
6. NOTIFICATION*: As soon as possible after the spill occurs, the Water Resources Director or
assistant will notify the Mooresville Regional Office, and they will also be responsible for
notifying other key City personnel.
7. REPORTING: Regional personnel and/or city/project personnel will notify the Regional
ffice of the D. E. M. by telephone as soon as possible, but not more than 24 hours, or on the next
working day following the occurrence. The Director or Assistant Director shall provide a written
report to the appropriate regional office of the D. E. M. within 5 days of the occurrence. The
report shall list all relative information and actions taken

Spill Emergency Call list
Water Resources Director
Name: Joe Hudson
Telephone: [phone]
Mobile: [phone]
Water Resources, Assistant Director
Name: Jerry Byerly
Telephone: [phone]
Pager: 704-881-6995
City Residuals Coordinator.:
Name: Judy Wilcox
Office: 704-878-3438
Pager: 704-881-6996
PLANT OPERATOR:
Plant: Fourth Creek
Plant: Third Creek
Office: 704-878-3438
Office: 704-872-9621
Plant: Water Treatment Plant Office: 704-878-3441 '
PUBLIC UTILITIES DIRECTOR:
Name: Wayne Lambert
Telephone:[phone] Pager: 704-881-6982
City Public Information Director
Name: Nancy Davis
Phone: [phone] Pager: 704-873-7293
LOCAL POLICE -FIRE EMERGENCY: 911
DENR-WQ - Regional Office: Mooresville 704/663-1699
State of N. C. Warning Point:1-800-662-7956 (Emergency # for nights, weekends, and holidays)
9

SPILL/EMERGENCY INFORMATION
TO BE USED FOR SLUDGE TRANSPORTED WITHIN WATER RESOURCES
List below the names of companies, addresses, telephone numbers, and any other pertinent data.
If you apply in or travel through more than one county, please include information for each of them.
County
Company 1
Company 2
Company 3
Septic Company
Lentz Septic Service
Office: 704-876-1834
Backhoe
Gilbert Engineering
Inc.
704-872-0986
Straw
Farm and Garden
Service
704-872-6292
Lime
Farm and Garden
Service
704-872-6292
Sand
Church Sand and Stone
704-872-4862
Local Police
911
Local Fire Dept.
911

j
iTo • Ellen
wo
�a
i From
NDFu
V. @. 43ux 1111 • i�tatesuille, Wartll C> arulina 28687
September 18, 2000
Ms. Shannon Thornburg
Non -Discharge Permitting Unit
Division of Water Quality
1617 Mail Service Center
Raleigh, NC 27699-1617
Re: Additional Information
Application No_ WQOQ04040J
Third Creek WWTP Monofill
Dear Ms. Thornburg:
We have received your August 21, 2000 letter requesting additional information and appreciate
the opportunity to comment. Please accept the following additional information and comments:
General Information:
1. Please find enclosed a letter from Mr. Rob Hites authorizing L.F. "Joe" Hudson, Jr. to
sign permit documents.
Surface Disposal Unit:
1. Per your request, a vicinity map showing the location of the Third Creek Monofill is
enclosed.
2. Public access to the monofill is 'eontrolled by a barbed wire fence that surrounds the
monofill. The gate is kept shut and padlocked. Appropriate signage is posted.
Because of the requirements in our Administrative Order with the Hazardous Waste
Unit, the fence will be maintained for the period of post -closure, i.e. 30 years.
3. Methane monitoring is not currently being conducted at the monofill site. This unit
has been inactive since 1993. Most of the sludge that was placed in the unit in 1993
was removed, stabilized, tested and placed back into the trenches in 1997. The type
of stabilization process used, portland cement with aeration, tends to drive off
methane.

Draft Permit:
Condition III. 2. requires continuous methane monitoring in structures within the
monofill and at the property line. Since the site in general has been inactive for
seven years, and longer in other areas of the unit (refer to the monofill map), we
request that the methane monitoring requirement be completely removed from the
permit.
2. We are pleased in the reduction of well monitoring and appreciate the consideration
given. We will have MW-1 abandoned properly with the appropriate documentation.
If you need any additional information or need to discuss these items, please contact me
at [phone].
Sincerely,
L.F. "Joe" Hudson, Jr., Director
Water Resources
enclosure

September 8, 2000
Ms. Shannon Thornburg
Non -Discharge Permitting Unit
Division of Water Quality
1617 Mail Service Center
Raleigh,.NC 27699-1617
Re: Signatory Authorization
Third Creek WWTP, App. No. WQ0004040
Fourth Creek WWTP, App. No. WQ0001759
Dear Ms. Thornburg:
By this letter, Mr. L.F. "Joe" Hudson, Jr., Director of Water Resources, is authorized to sign all
documents and correspondence pertaining to the referenced permit applications for the City of
Statesville.
Sincerely,
.f Chi
d_�4-
Robert W. Hites, Jr.
City Manager

Statesville
I.,
(E)
V I ' I N I -
Third Creek 6 Fo!

L—
a�
n�
CD

Management Practices Description
Third Creek WWTP Sludge Monofill
NPDES Permit No. NCO020591
Non -Discharge Permit No. WQ0004040
40 CFR 503.24
(a) Threatened or Endangered Species: No known threatened or endangered species occupy or
frequent the disposal site.
(b) Base Flood Flow Restriction: The monofill does not restrict the flow of a base flood.
(c) Not Applicable
(d) Not Applicable
(e) The monofill is located in a stable area.
(f) The monofill is not located in a wetland area.
(g) Runoff Collection_ Trenches were constructed so as to prevent disposed material from
exiting as a part of any runoff. Berms and swales were constructed to contain erosion. Finished
trenches were domed with clean earth to allow shedding of water out and away from filled
trenches. Native vegetation is maintained and encouraged to grow around the entire area.
(h) The monofill does not have a liner.
(i) The monofill does not have a liner or leachate collection.
0) The monofill has been inactive for seven years and has been closed for three years.
(k) Crops are not grown on this site.
(1) Animals are not grazed on this site.
(m) Public access to the site is prohibited by a barbed-wire, padlocked fence.
(n) A groundwater monitoring system is in place. Results from well sampling indicate that there
is no groundwater contamination.