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HomeMy WebLinkAboutWQ0020567_Compliance Evaluation Inspection_20201229ROY COOPER Governor MICHAEL S. REGAN Secretary S. DANIEL SMITH Director Nicole Johnston, Executive Director Yadkin Valley Sewer Authority 500 NC Highway 268 West Elkin, NC 28621 NORTH CAROLINA Environmental Quality December 29, 2020 Subject: Compliance Evaluation Inspection YVSA WWTP NPDES Permit No. NCO020567 Surry County Dear Ms. Johnston: A Compliance Evaluation Inspection was performed by North Carolina Division of Water Resources (DWR) staff persons, Justin Henderson, and Alex Lowe on December 22, 2020. Mr. Hal Transou, ORC and Mr. Todd Coe, Back -Up ORC were present during this inspection. This type of inspection consists of two basic parts: an in -office review of the facility files and self - monitoring data and an on -site inspection of the facility. While this inspection mostly reflects compliance with the subject permit, the following items of concern warrant your attention and action: 1) Collection of composite sampling for required influent parameters is currently being obtained via a constant time/constant volume method. Per Permit Condition Part II. Section A. Composite Sampling (4), use of this method requires prior Approval by the Director and may only be used in situations where effluent flow rates vary less than 15 percent. The following restrictions also apply: influent and effluent grab samples shall be of equal size and no less than 100 milliliters; influent samples shall not be collected more than once per hour. Future composite sample collection for required monitoring shall comply with collection methods (1), (2), or (3) described herein. 2) Significant weir blockage, resulting from presence of floating solids, was observed in Clarifier 91. This blockage was resulting in effluent discharge in various rates along the surface of this weir. This clarifier was equipped with a cover, that prevented the observation of the weir and subsequent discharge rates without manual removal of the covers. The ORC acknowledged that it has been "awhile" since the covers had been removed and the weir reviewed on this clarifier. Permit Condition Part II. Section C. (2.) states: the Permittee shall at all times properly operate and maintain all facilities and systems of treatment and control which are installed or used by the Permittee to achieve 6eparim¢nt& Enaimnm¢ntaI Q-114 North Carolina Department of Environmental Quality I Division of Water Resources Winston-Salem Regional Office 1 450 West Hanes Mill Road, Suite 300 1 Winston-Salem, North Carolina 27105 336,776.9800 compliance with the conditions of this permit. Failure to prevent clogging of the weir caused by floating solids may result in the discharge of solids in excess of trace amounts, which may result in the incurrence of future violations. 3) The subject permit contains a facility treatment equipment description that includes primary clarifiers, and a trickling filter. However, it was determined during this inspection that both the primary clarifiers and the trickling filter have been removed from the subject treatment system and therefore should also be removed from the permitted description for the treatment equipment present. The permitted facility description needs to be updated/corrected to accurately reflect the facility's treatment equipment utilized to achieve compliance with the subject permit. Please refer to the enclosed inspection report for additional observations and/or comments. If you have questions concerning this correspondence, please contact Justin Henderson or me at (336) 776-9800. Sincerely, DocuSign d by, -T 5,.J r 14 LonS 9ni er,E .. egional Supervisor Water Quality Regional Operations Section Division of Water Resource, NCDEQ-WSRO enc: Inspection Report cc: Hal Transou, ORC — hal.transou(cr�,suez.com Laserfiche Files (electronic copies) United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN 1 2 15 I 3 I NC0020567 I11 121 20/12/22 I17 18 n 19 L G j 201 21111111111111111111111111111111111111111111 f6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 CA ---------------------- Reserved ------------------- 67 I 71 I I 72 L n, � 73 LLI74 71 I I I I I I I80 70 Iu ty LJ Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 10:OOAM 20/12/22 20/08/01 Yadkin Valley Sewer Authority WWTP 500 NC Hwy 268 W Exit Time/Date Permit Expiration Date Elkin NC 28621 01:OOPM 20/12/22 24/01/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Hal W Transou/ORC/910-835-9817/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Hal Transou, //336-835-9817/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit 0 Flow Measurement Operations & Maintenar Records/Reports Self -Monitoring Progran 0 Sludge Handling Dispos Facility Site Review Effluent/Receiving Wate Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Justin L Henderson Docusigned by: DWR/WSRO WQ/336-776-9701/ �US{tVU (fit In �.t V' 6Vt, 12/29/2020 5F352596F81B496... Signature of Management Q A Reviewepoousigned by: Agency/Office/Phone and Fax Numbers Date Luti —r 12/9/2020 EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# NPDES yr/mo/day Inspection Type (Cont.) 31 NCO020567 I11 12I 20/12/22 117 18 U Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) A Compliance Evaluation Inspection was performed by North Carolina Division of Water Resources (DWR) staff persons, Justin Henderson, and Alex Lowe on December 22, 2020. Mr. Hal Transou, ORC and Mr. Todd Coe, Back -Up ORC were present during this inspection. This type of inspection consists of two basic parts: an in -office review of the facility files and self -monitoring data and an on -site inspection of the facility. While this inspection mostly reflects compliance with the subject permit, the following items of concern warrant your attention and action: 1) Collection of composite sampling for required influent parameters is currently being obtained via a constant time/constant volume method. Per Permit Condition Part II. Section A. Composite Sampling (4.), use of this method requires prior Approval by the Director and may only be used in situations where effluent flow rates vary less than 15 percent. The following restrictions also apply: influent and effluent grab samples shall be of equal size and no less than 100 milliliters; influent samples shall not be collected more than once per hour. Future composite sample collection for required monitoring shall comply with collection methods (1), (2), or (3) described herein. 2) Significant weir blockage, resulting from presence of floating solids, was observed in Clarifier #1. This blockage was resulting in effluent discharge in various rates along the surface of this weir. This clarifier was equipped with a cover, that prevented the observation of the weir and subsequent discharge rates without manual removal of the covers. The ORC acknowledged that it has been "awhile" since the covers had been removed and the weir reviewed on this clarifier. Permit Condition Part II. Section C. (2.) states: the Permittee shall at all times properly operate and maintain all facilities and systems of treatment and control which are installed or used by the Permittee to achieve compliance with the conditions of this permit. Failure to prevent clogging of the weir caused by floating solids may result in the discharge of solids in excess of trace amounts, which may result in the incurrence of future violations. 3) The subject permit contains a facility treatment equipment description that includes primary clarifiers, and a trickling filter. However, it was determined during this inspection that both the primary clarifiers and the trickling filter have been removed from the subject treatment system and therefore should also be removed from the permitted description for the treatment equipment present. The permitted facility description needs to be updated/corrected to accurately reflect the facility's treatment equipment utilized to achieve compliance with the subject permit. Page# Permit: NCO020567 Inspection Date: 12/22/2020 Operations & Maintenance Is the plant generally clean with acceptable housekeeping? Owner - Facility: Yadkin Valley Sewer Authority WWTP Inspection Type: Compliance Evaluation Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: Permit (If the present permit expires in 6 months or less). Has the permittee submitted a new application? Is the facility as described in the permit? # Are there any special conditions for the permit? Is access to the plant site restricted to the general public? Is the inspector granted access to all areas for inspection? Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Yes No NA NE ❑ ❑ ■ ❑ ❑ ■ ❑ ❑ ❑ ❑ ■ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Comment: Facility description includes two primary clarifiers and a trickling filter. This equipment while once present has now been permanently removed from the facility. Please update the permitted description to accurately reflect the treatment equipment present on -site that is utilized to achieve compliance with the subject permit. Effluent Pipe Is right of way to the outfall properly maintained? Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? Comment: Flow Measurement - Effluent # Is flow meter used for reporting? Is flow meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? Comment: Aerobic Digester Is the capacity adequate? Is the mixing adequate? Is the site free of excessive foaming in the tank? # Is the odor acceptable? Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ❑ ■ ❑ I0m. ill r•7ill rim ill 1:1 ■ ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ❑ ■ Yes No NA NE ■ ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Page# 3 Permit: NC0020567 Owner -Facility: Yadkin Valley Sewer Authority WWTP Inspection Date: 12/22/2020 Inspection Type: Compliance Evaluation Aerobic Digester Yes No NA NE # Is tankage available for properly waste sludge? 0 ❑ ❑ ❑ Comment: Drying Beds Yes No NA NE Is there adequate drying bed space? 0 ❑ ❑ ❑ Is the sludge distribution on drying beds appropriate? 0 ❑ ❑ ❑ Are the drying beds free of vegetation? 0 ❑ ❑ ❑ # Is the site free of dry sludge remaining in beds? 0 ❑ ❑ ❑ Is the site free of stockpiled sludge? 0 ❑ ❑ ❑ Is the filtrate from sludge drying beds returned to the front of the plant? 0 ❑ ❑ ❑ # Is the sludge disposed of through county landfill? 0 ❑ ❑ ❑ # Is the sludge land applied? ❑ ❑ 0 ❑ (Vacuum filters) Is polymer mixing adequate? ❑ ❑ ❑ ❑ Comment: Bar Screens Yes No NA NE Type of bar screen a.Manual b.Mechanical Are the bars adequately screening debris? 0 ❑ ❑ ❑ Is the screen free of excessive debris? 0 ❑ ❑ ❑ Is disposal of screening in compliance? 0 ❑ ❑ ❑ Is the unit in good condition? 0 ❑ ❑ ❑ Comment: Grit Removal Yes No NA NE Type of grit removal a.Manual ❑ b.Mechanical Is the grit free of excessive organic matter? 0 ❑ ❑ ❑ Is the grit free of excessive odor? 0 ❑ ❑ ❑ # Is disposal of grit in compliance? 0 ❑ ❑ ❑ Comment: Page# 4 Permit: NCO020567 Inspection Date: 12/22/2020 Owner - Facility: Yadkin Valley Sewer Authority WWTP Inspection Type: Compliance Evaluation Secondary Clarifier Is the clarifier free of black and odorous wastewater? Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Is the site free of weir blockage? Is the site free of evidence of short-circuiting? Is scum removal adequate? Is the site free of excessive floating sludge? Is the drive unit operational? Is the return rate acceptable (low turbulence)? Is the overflow clear of excessive solids/pin floc? Is the sludge blanket level acceptable? (Approximately'/4 of the sidewall depth) Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ❑ ❑ ■ ❑ ■ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ■ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Comment: Floatina sludae was observed blockina the weir in Clarifier 1 (with covers). This blockaae was resulting in varying rates of discharge along the length of the weir therefore preventing confirmation that weirs are level. Floating sludge shall be addressed by conducting maintenance at a frequency that will prevent the build up/accumulation of such that a blockage is formed. Aeration Basins Yes No NA NE Mode of operation Ext. Air Type of aeration system Diffused Is the basin free of dead spots? 0 ❑ ❑ ❑ Are surface aerators and mixers operational? ❑ ❑ 0 ❑ Are the diffusers operational? 0 ❑ ❑ ❑ Is the foam the proper color for the treatment process? 0 ❑ ❑ ❑ Does the foam cover less than 25% of the basin's surface? ❑ ❑ 0 ❑ Is the DO level acceptable? 0 ❑ ❑ ❑ Is the DO level acceptable?(1.0 to 3.0 mg/1) ❑ ❑ ❑ Comment: Disinfection -Gas Yes No NA NE Are cylinders secured adequately? 0 ❑ ❑ ❑ Are cylinders protected from direct sunlight? ❑ ❑ 0 ❑ Is there adequate reserve supply of disinfectant? 0 ❑ ❑ ❑ Is the level of chlorine residual acceptable? 0 ❑ ❑ ❑ Page# 5 Permit: NCO020567 Inspection Date: 12/22/2020 Disinfection -Gas Is the contact chamber free of growth, or sludge buildup? Is there chlorine residual prior to de -chlorination? Owner - Facility: Yadkin Valley Sewer Authority WWTP Inspection Type: Compliance Evaluation Does the Stationary Source have more than 2500 Ibs of Chlorine (CAS No. 7782-50-5)? If yes, then is there a Risk Management Plan on site? If yes, then what is the EPA twelve digit ID Number? (1000- - ) If yes, then when was the RMP last updated? Comment: De -chlorination Type of system ? Is the feed ratio proportional to chlorine amount (1 to 1)? Is storage appropriate for cylinders? # Is de -chlorination substance stored away from chlorine containers? Are the tablets the proper size and type? Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ Yes No NA NE Gas • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ■ ❑ Comment: de-chlorionation containers are stored appoximately 8 linear feet away from the chlorine containers within the same storage room. Are tablet de -chlorinators operational? ❑ ❑ 0❑ Number of tubes in use? Comment: Standby Power Is automatically activated standby power available? Is the generator tested by interrupting primary power source? Is the generator tested under load? Was generator tested & operational during the inspection? Do the generator(s) have adequate capacity to operate the entire wastewater site? Is there an emergency agreement with a fuel vendor for extended run on back-up power? Is the generator fuel level monitored? Comment: Pumps-RAS-WAS Are pumps in place? Are pumps operational? Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ■ ❑ ■ ❑ ❑ ❑ ❑ ❑ ■ ❑ ■ ❑ ❑ ❑ Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Page# 6 Permit: NCO020567 Inspection Date: 12/22/2020 Pumps-RAS-WAS Are there adequate spare parts and supplies on site? Comment: Influent Sampling # Is composite sampling flow proportional? Is sample collected above side streams? Is proper volume collected? Is the tubing clean? Owner -Facility: Yadkin Valley Sewer Authority WWTP Inspection Type: Compliance Evaluation # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is sampling performed according to the permit? Yes No NA NE ■ ❑ ❑ ❑ Yes No NA NE ❑ ■ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ■ ❑ ❑ Comment: Influent composite sample collection is currently accomplished via the constant time, constant volume method which is non -compliant with permit requirments. Effluent Sampling Is composite sampling flow proportional? Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Page# 7