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HomeMy WebLinkAbout20070812 Ver 2_Meeting Note_20060524 oJ4 `f' fi?uNGU? 7eq . ?v\m4* T-P-? atpgt? ea" VIA r\wk W- 14" VAI.?s - 0-0-k v. j\?'am,A?U.f f t ois- b kAs At CL Nwj G s?Gnd.?P?,. I,y eou? - a[e dk? u.,,? refwLsGm£ 4 ?oj w?l be _?W/ P&LIZ ,0_7 p d 2?W ?/? 3?3/?6 r fkcefF ,?v? ?jjoq-- r ? -??- Ito 01- AO CL a?, (9, p ?T SI , ? uaoj -QiV m2AN?n Q W" " -1pr ?c?^?- ?c cl?^??aROUr^ w?. UAAIP a. Came?lq? 44.,_ gel m?./-? ?- W??- alA 4 N4 Pz f? ??¢ a? ?_ Wks ci? 401 O ALCOA March 31, 2006 Ms. Darlene Kucken Supervisor, Basinwide Planning Unit NC Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699 Alcoa Power Generating Inc. Yadkin Division PO Box 576 Badin, North Carolina 28009-0576 Tel: 1-888-886-1063 Fax: 1-704-422-5776 www.alcoa.com/yadkin Re: APGI Responses To NCDWQ Questions About Yadkin Project DO Enhancement During Generation Unit Refurbishment/Upgrade Dear Ms. Kucken, Thank you for meeting with me and representatives of the relicensing team for Alcoa Power Generating Inc.'s (APGI) Yadkin Project (Project), licensed by the Federal Energy Regulatory Commission as Project No. 2197. We appreciate your time over the last several months as we discussed the planned refurbishment and upgrade program for the Project. As you know, APGI has committed to significant investments in turbine, generator, and auxiliary equipment improvements at the Project, and in the course of that work, APGI is striving to incorporate an efficient and effective program to increase aeration at the Project developments in order to meet North Carolina's water quality standards for dissolved oxygen (DO) levels in the Project development's tailwaters. In January 2006, APGI proposed a Project Unit Refurbishment/Upgrade and DO Enhancement Plan (Proposed Plan, attached) that represents APGI's preferred business case considering impacts to Project economic value, engineering/ logistical considerations, and DO enhancement. APGI believes that its Proposed Plan meets the objectives of improving DO levels in the Project tailwaters as rapidly as possible while avoiding unreasonable or unnecessary economic losses to APGI. However, in correspondence and in our most recent meeting, you have asked us to consider several potential changes to the Proposed Plan, and to provide you with information regarding the added costs and logistical complications associated with each. Specifically you asked us to consider three basic questions: 1) Could APGI accelerate the upgrades of Narrows Units 1 & 3, and High Rock Units 1, 2 & 3 to all be completed within 3 years of new license (by 12/31 /11)? 2) Could APGI complete the High Rock unit upgrades first, rather than Narrows (as proposed by APGI)? R t 3) Could APGI determine DO enhancement needs at Falls and Tuckertown sooner than currently shown in the proposed schedule? To address the first two questions, we have considered two alternative schedules. Alternative 1 has APGI completing Narrows Units 1, 2, and 3 and High Rock Units 1, 2, and 3 by the end of 2011, a year earlier than in the Proposed Plan. Alternative 2 has all the units at High Rock and Narrows being completed by the end of 2012 (as in the Proposed Plan), but with the High Rock units completed first. Both of these alternatives assume a minimum of one-year of dissolved oxygen monitoring and study following completion of all the High Rock and all Narrows units in order to assess the need for additional DO enhancement at Tuckertown and Falls, respectively. In Attachment 1, the Proposed Plan and the alternative schedules are shown. Proposed Plan APGI believes its Proposed Plan for DO enhancement and unit refurbishment and upgrade is the best alternative from both an economic and environmental standpoint. One of the primary considerations in the Proposed Plan is the need for refurbishments to existing units in order to keep them in service. The generating units and auxiliary equipment in the Yadkin Project's High Rock and Narrows developments are more than 70 years old, while the Tuckertown development units and auxiliary equipment is up to 50 years old. As noted below, the Falls units have had more recent refurbishment. All these units and auxiliary equipment require refurbishment to allow continued operation through the period of the new license and beyond. In short, generally speaking, the units at Narrows and High Rock require attention sooner than the units at Tuckertown and Falls. Also, it is important to understand that the economics of the program are largely driven by the number of generating units APGI has in service at any one time. If two units are down at the same time, the increased loss in generation on an annual basis is significant. For example, the generation loss of one unit at Narrows for six months would be approximately 6% of the average annual generation for the entire Project while taking down a unit at High Rock at the same time could increase generation losses for that year to 9%. Depending on streamflow, a 3 percent loss in generation can represent $1 million or more in revenue to APGI. Of the Yadkin Project's four developments, Narrows has, by far, the greatest generating capacity and provides approximately 50% of the total Project generation. This is mainly due to the high head at this facility (175 ft versus approximately 55 to 60 at other three developments). The other three developments provide approximately 17% of total Project output each. As a result, the overall Yadkin Project economics are particularly sensitive to the timing of taking units at Narrows out of service. Therefore, in the Proposed Plan, APGI is proposing to refurbish and upgrade the Narrows units first since the rate of return on invested capital is higher due to their greater energy output. The High Rock units would be completed second based on the age and current condition of the units. The Tuckertown units would be completed thereafter based on age and the current condition of the turbine runners. Finally, the Falls units would be completed last since the runners for Units 2 and 3 were replaced in 1962, and the runner for Unit 1 was replaced in 1981. It must also be understood that unit refurbishment and upgrade must be done in phases in order to accommodate necessary engineering and studies. In Phase I of the refurbishment and upgrade program, hydraulic model studies of the turbine runner and detailed engineering are performed for the turbines. Approval of project funding, fabrication and procurement then follow over Phase II, which requires 12 to 18 months to complete. Finally, Phase III includes field installation followed by testing over a period of six months, before the generating units can be put back into on line for commercial operation. During the Phase III installation and start up testing period, there is a loss of generation for the units being refurbished and upgraded. From a dissolved oxygen perspective, as we have explained in our recent meetings, there is considerable economic advantage to APGI installing DO enhancements (i.e., aeration technology) at the same time that it undertakes refurbishment and upgrade of its generating units. However, undertaking both programs (refurbishments and DO enhancement) at once requires APGI to carefully schedule the work so that it does not take too many generating units out of service at the same time, whether for refurbishments, upgrades or enhancements, in order to avoid significant short term impacts to the co7any's cash flow and to the net present value of the cash flows of the Project. APGI thinks there are other environmental advantages to its Proposed Plan. Based on the results of our studies of Narrows Unit 4 (with aeration valves), and given the very short retention time of water in Falls Reservoir (generally 2 hours or less), APGI believes that the DO improvements achieved in the Narrows tailwater once aeration technology is installed at all four generating units may be translated downstream to the Falls tailwater, and that further DO enhancement may not be required at Falls. If this is so, then completing the refurbishments and DO enhancements at Narrows first will allow two of the four Yadkin Project developments to meet applicable DO standards within 2 years of a new FERC license. On the other hand, the potential for improved DO concentrations in the Tuckertown tailwaters as a result of installation and operation of aeration technology at High Rock is not as clear. Therefore, it is possible that accelerating the refurbishment of the High Rock units (with concurrent installation of aeration technology) will result in Cash flow is net income plus amounts charged off for depreciation, depletion, amortization, and extraordinary charges to reserves (which are bookkeeping deductions and not paid out in actual cash) minus capital expended, plus or minus changes in working capital. The net present value of cash flows is a financial analysis that reflects the difference between the present value of the cash inflows and the present value of the cash outflows associated with an investment project. The analysis takes the cash flow estimated annually for each year in the future and values it at present day dollars. This is performed to determine if a project is worth funding (i.e. Will the project make money?) Attachment 1 Proposed Plan 11 Year High Rock Tuckertown Narrows Falls 2008 Unit 2 2009 Unit 1 2010 Unit 3 Unit 3 2011 Unit 2 Stud 2012 Unit 1 Study 2013 Study 2014 Stud Unit 1 2015 Unit 2 2016 Unit 1 Unit 3 2017 Unit 2 2018 Unit 3 Alternative 1 - Accelerated Compared to Proposed Plan: High Rock by 2011 / 1 Year Study / Tuckertown by 20151 Falls by 2014 Year High Rock Tuckertown Narrows Falls 2008 Unit 2 2009 Unit 3 Unit 1 2010 Unit 2 Unit 3 2011 Unit 1 Stud 2012 Study Unit 1 2013 Unit 1 Unit 2 2014 Unit 2 Unit 3 2015 Unit 3 Alternative 2 -Accelerated Compared to Proposed Plan: High Rock by 2011 / 1 Year Study / Tuckertown by 2015 / Falls by 2016; Decelerated Compared to Proposed Plan: Narrows by 2012 Year High Rock Tuckertown Narrows Falls 2008 Unit 2 2009 Unit 3 2010 Unit 2 2011 Unit 1 Unit 1 2012 Study Unit 3 2013 Unit 1 Stud 2014 Unit 2 Unit 1 2015 Unit 3 Unit 2 2016 Unit 3 DO conditions in the two tailwaters following completion of all three High Rock Units. Optimally, monitoring and study would occur over a period of two summer seasons before a final determination of DO enhancement needs at Tuckertown is made. (As we discussed at an earlier meeting, two seasons of study is preferred, as DO conditions in any given season can be significantly affected by unusual weather or flow events.) However, at a minimum, one summer season of DO monitoring and study will be required following completion of all the High Rock units. APGI is also proposing a two year period of study following completion of all four Narrows units, as a basis of determining DO enhancement needs at Falls. Again, while the study period could be reduced to a single season, as noted above, APGI believes that allowing for two seasons of monitoring and study reduces the potential that study results will be biased by unusual weather, temperature or flow conditions. Overall, given the need to study DO conditions at Tuckertown and Falls for at least one full summer season following completion of unit refurbishments at all the High Rock and Narrows units, the most the determination of DO enhancement needs at Tuckertown and Falls could be accelerated, under the proposed schedule, would be by one year. Moreover, given the additional capital investment that will have to be made by APGI at these two developments, should studies indicate that additional DO enhancement is needed at these two developments, it would seem imprudent to base the determination of the need for such expenditures on a single season of monitoring and study. We hope that this letter provides you with the additional information which you requested. Thank you for your continued willingness to work with APGI to develop a DO enhancement schedule that will realize significant environmental benefits while allowing APGI to manage its economic losses. 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