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NC0080781_Regional Office Historical File Pre 2018 (2)
State of North Carolina (� Department of Environment, Health and Natural Resources � Alit4;/1191FA Division of Environmental Management L/ James B. Hunt, Jr., Governor °� /) Jonathan B. Howes, Secretary E A. Preston Howard, Jr., P.E., Director C�' ENVIRONMENT, HEALTH., & NATURAL RESOURCES January 2, 1996 IL Mr. John S. Carter FEB 15 1996 Technical Systems Manager Duke Power Company DIVISION Of ENVIROIII FNTAI M4NAStirIENT Electric Systems Support MODRLSVILLE RE6IQNA1 OFFICE H13339untersv Hagers Ferry Road ille, North Carolina 28078 Subject: Receipt of NPDES Permit Application Permit No. NC0080781 Lincoln CT Plant Lincoln Dear Mr. Carter: The Division acknowledges receipt of your NPDES permit application for renewal and $400 check (#55678).received February 3, 1996. I am by copy of this letter requesting that the Mooresville Regional Office Supervisor prepare a staff report and recommendations regarding this discharge. This application has been assigned to me for review. If you have any questions regarding this application, I can be contacted at (919) 733-5083, extension 553. Sincerel , sty J/ Mark D. McIntire, E.I.T. Environmental Engineer NPDES Group cc: tiiit 'gi6rrh1 Office/Water Qualitye!Section(withrattachment Permits &Engineering Unit/Mark McIntire P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50%recycled/10%post-consumer paper Duke Power Company Electric System Support 13339 Hagers Ferry Road Huntersville,NC 28078-7929 1E^sy. DUNE POWER DUKE POWER SFRv I F February 1 , 1996 Mr. David Goodrich Permits and Engineering Unit Division of Environmental Management Water Quality. Section PO Box 29535 Raleigh, North Carolina 27626-0535 Subject: NPDES Permit Renewal, NC#0080781 Lincoln Combustion Turbine, Lincoln County File: LCT-706.15 Certified: Z 403 319 237 • Dear . oodrich: Duke Power Company requests the subject permit be renewed and reissued. The above referenced permit expires July 31 , 1996. As required by GS 143-215.1 (C), this permit application for renewal is being submitted at least 180 days prior to permit expiration. Attached is the permit renewal application package which includes the following items: 1 . Check in the amount of $400.00 for the permit processing fee. 2. EPA Form 1 3. EPA Form 2C - Including Priority Pollutant Analysis 4. Site maps and water flow diagram. 5. Supplemental Information In the near future, Lincoln CT will be pursuing modifications to the wastewater treatment system. We have discussed this with you and Todd St. John of NCDEHNR - Mooresville. We will be submitting an ATC for this modification which we hope can be issued during the time frame of the permit renewal process. Printed on recycles?paper Thank you for your assistance with this permitting request. Should you have questions or need additional information, please contact John Mease at (704) 875-5347. Sincerely, ‘9..o n S. Carter Technical Systems Manager ESS/Environmental Division Attachments cc w/Attachments: Mr. Rex Gleason, NCDEHNR, Mooresville, N.C. FORM U.S. ENVIRONMENTAL PROTECTION AGENCY I. EPA 1.0.NUMBER ,I EPA GENERAL INFORMATION • w kir Consolidated Permits Program F N. C 3 0 3 0 '7 8 1 GENERAL (Read the"General Instruction,,"before starting.) T s . - - .11 I. LAIiLL ITEMS GENERAL INSTRUCTIONS '• \� \ \ \ \ If a preprinted label has bean 1 PA I.D. NUMBER Provided, affix I� it in the designated space• Review the inform• atlon carefully; if any of it is Incorrect, cross NI. cACILITY A E through it end enter the correct data in tfie \\\� appropriate fill—in area below. Also,If any of the preprinted date is absent (the arse to the ACILITY v. left of the label space am the Information MAILING ADDRESS P EASE PLACE LABEL IN THIS SPACE that should appear), please provide It In the proper fill—in are(sl below. If the label is complete and correct, you need not complete Items I, Ill, V. end VI (except VI-8 which must be completed regardless). Complete all VI FACILITY items if no label has been provided. Refer to LOCATION the instructions for detailed item descrip- tions and for the legal authorizations under which this data is collected. II.POLLUTANT CHARACTERISTICS INSTRUCTIONS: Complete A through J to determine whether you need to submit any permit application forms to the EPA.If you answer"yes"to any questions, you must submit this form and the supplemental form listed in the parenthesis following the question.Mark"X"in the box in the third column if the supplemental form is attached. If you answer "no"to each question,you need not submit any of these forms.You may answer"no"if your activity is excluded from permit requirements;see Section C of the instructions.See also,Section 0 of the instructions for definitions of bold—faced terms. • VIAR}t'X' - MARJS'X' SPECIFIC QUESTIONS Tie no Po"M SPECIFIC QUESTIONS Pants w TTAc"eo Tie No ATTAeMco A. Is this facility a publicly owned treatment works B. Does or will this facility (either existing or proposed) which results in a discharge to waters of the U.S.? X Include a concentrated animal feeding operation or (FORM 2A) aquatic animal production facility which results in a X �� ,r • ,I discharge to waters of the U.S.?(FORM 28) It le :I C. Is this a facility which currently results in discharges D. Is this a proposed facility (other than those described to waters of the U.S..other than those described in X X In A or 8 above) which will result in a discharge to. .X A or B above?(FORM 2C) a :1 1i waters of the U.S.?(FORM 20) 11 s. 11 ft E. Does or will this facility treat, store, or dispose of F. Do you or will you inject at this facility industrial or hazardous wastes?(FORM 3) X municipal effluent below the lowermost stratum con- X taining, within one quarter mile of the well bore, 1, _� „ underground sources of drinking water?(FORM 4) „ „ ss G. Do you or will you inject at this facility any produced Ceater or other fluids which are brought to the surface H. Do you or will you inject at this facility fluids for spa I connection with conventional oil or natural gas pro- cial processes such as mining of sulfur by the Frasch X process, solution mining of minerals,in situ combus X duction, inject fluids used for enhanced recovery of oil or natural gas, or inject fluids for storage of liquid tion of fossil fuel,or recovery of geothermal energy? hydrocarbons?(FORM 4) 14 1. 14 (FORM 4) sr 1. 1. I. Is this facility a proposed stationary source which is J. Is this facility a proposed stationary source which is one of the 28 industrial categories listed in the in. NOT one of the 28 industrial categories listed in the structions and which will potentially emit 100 tons X instructions and which will potentially emit 250 tons X per year of any air pollutant regulated under the per year of any air pollutant regulated under the Clean Clean Air Act and may affect or be located in an Air Act and may affect or be located in an attainment attainment area?(FORM 5) .. ., 41 ,arse?(FORM 5) ./ .. 41 III.NAME OF FACILITY • Ell Usk"' L I N C 0 L N COMBUSTION T U R B I N E • .• IV. FACILITYCONTACT • . • - • .• - •• • ' .. . A. NAME & TITLE(last, first, & title) B.PHONE(area code& no.) c I 1 I I 1 I I I I I 1 1 I 1 I II I 1 i I I I I I I I I I I I II - I I I © C,A_ R T- E- R• • J,.S,. T. E, C. H. N i I, C, A, L. S• Y S. . M. G. R, .. .7 0 4 8 7 �5 5, 9 5-SS - s 4 !!I V.FACILITY MAILING ADDRESS ' • . • A. STREET OR P.O. BOX C 1 I I I I I T 1 1 I I I I I I I I I I 1 T I I I I I. I I I 3 1, 3, 3, 3, 9, , H- A, G, E, R, S F E. ROAD M. 3 A- 5 I. I. - .. B.CITY OR TOWN C.STATE D. ZIP CODE c I I I I I I T 1 T 1 -1 -1 T T T I I T T T I T I I -4 I 1 1 1 1 4 H-U-N-T•E ,R_S -V -I -L ,L ,E , C 2 8 0 7 8 I. I. N"5n 71 11 -.r' - '11 VI. FACILITY LOCATION • • A.STREET, ROUTE NO.OR OTHER SPECIFIC IDENTIFIER � 61716191 IOILIDI TPILIAINIKI 1 RI OI AT D I 11 1 1 1 1 I I I 40 J B. COUNTY NAME `' I1 I I I 1 1 I I I I I I I 1 1 1 T I I I I L I N C 0 L N C.CITY OR TOWN O.STATE E. ZIP CODE F. COUNTYI� COOE I1( 1n4i}y, 01111IIIIIIIIIIIIIIIIII1 1 I IIIT1iSTANLEY N C 2 8 1 6 4 II EPA Form 3510-1 (8-90) CONTINUE ON REVERSE •NTINUED FROM THE FRONT VII.SIC CODES(4-digit,in order of priority) A. FIRST - �.'.. 17 1 a. SECOND 7 4 9 1 j (specify) c Electric Services 7 (specify) I I(II( 'I - If i C. THIRD 1 I I (tp[Cify/ D. FOURTH 7 T I .1 (specify) 1 ,• VIII.OPERATOR INFORMATION A. NAME 8. Is ttl•n•m•Ilst.d In c I I I I I I I 1 I I I I 1 I I I I I I I I I I I I I 1 I I I I I 1 1 1 1 1 1 1 It•m VIII-A also the 8 D U K E POWER COMPANY owner? " YES NO I. •• C.STATUS OF OPERATOR (Enter the appropriate letter into the answer box;if"Other",specify.) F -.FEDERAL M -PUBLIC(other than federal or state) D. PHONE(area code&t1p.l S -STATE 0 -OTHER (specify) p (specify) c (`�-—' jI1 I I P -PRIVATE 7 0 4 8 7 5 15 9 5 4 E. STREET OR P.O. BOX 11 xa44 III 1 1 1 1 I I I I 1 I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 I 4.2, 2, .S_0,U,T,H C H U R C H S T R E E T 14 MI F. CITY OR TOWN G.STATEJ H.ZIP CODE IX.INOIAN LAND 1111.11 1 I I I 1 1 I I I I I I I I I I I 1 I ( 1 T t I I 1 I I I Is the facility located on Indian!ands? IBCHARLOTTE N C 2 8 2 4 21 . 1 , D YES in NO I 1 I. III1 1 , 1 , 1 1 1 1 1 . . 1 1 , 1 1 , sz X.EXISTING ENVIRONMENTAL PERMITS A. NPOES(Discharges to Surface Water) D. PSO(Air Emissions from Proposed Sources) Cr ' 1 I I T 1 1 I I I I I I Cr . I I l 1 II 1 I 1 1 I I 9 N N c o,0 8 0 7 8 1 9jP1 J7 1 7 1 Air Permit I. U IC(Underground Injection of Fluids) E.OTHER (specify) Till I I I i I I I I I I 1 9d ' 1 I I I I I I I 1 I I I I (rpafv)*SeeA*tacked 1 1I. 30 I. I1 17 14 .. • C. RCRA(Hazardous Wastes) E.OTHER (specify) '° Supplemental Inforrh�iri on r I 1 1 1 1 1 1 1 1 1 1 1 7 c r , 1 I 1 1 1 1 1 I 1 1 1 1 7 (rpecify))'$ee A(.i.dc:hed 9 RI NC0000041277 9 ` 1. ,.11 1. 1O Supplemental Information Attach to this application a topographic map of the area extending to at least one mile beyond property bounderies.The map must show the outline of the facility, the location of each of its existing and proposed intake and discharge structures,each of its hazardous waste treatment, storage, or disposal facilities, and each well where it injects fluids underground. Include all springs, rivers and other surface water bodies in the map area.See instructions for precise requirements. XII.NATURE OF BUSINESS(provide a brief description • • .Electric Generation • XIII.CERTIFICATION(see Instructions) I certify under penalty of law that I have personally examined and am familiar with the information submitted in this application and all attachments and that, based on my inquiry of those persons immediately responsible for obtaining the information contained in the application, / believe that the information is true, accurate and complete. l am aware that there are significant penalties for submitting fe/se information,including the possibility of fine and imprisonment. ‘ME & OFFICIAL TITLE r E(type of print).,J B.SIGNS URE � M. D. McIntosh, Vice President 1. C. DATE SIGNED Fossil/Hydro Gen. Dept. : �� ,,-' s2- % /6 COMMENTS FOR OFFICIAL USE ONLY '' ' C tt4 11 10114 • PA Form 351n-1- (a.om Form Approved ' EPA 1.0.NUMOER(copy from Item I ofForr» 1) OMB No.2040-0086 Please print or type in the unshaded areas only. NC0080781 Approval expires 5-31-92 • -. FORM -U.S ENVIRONMENTAL.P,ROTECTION AGENCY4+:y( . i,-4;t, n APPLICATIONIEOR PERMIT TO;DISCHARGEWASTEWATER ':',..v 1gr,z , 4'2 C �rEP , EXISTING MANUFACTURING" .oMMERCIAL;MINING'ANGSILVICUITURAL,OPEF�ATIONS. ,iNPOES . •. .; •,344;,ConsolidatedPerrmts Program... Jt ' '.:OI; FALL LOCATION,:• ,F.otteech outfali list the latitude end longitude of itrlocation'to the'r•eares '.., eooadss'end the name Of•the receivin•g Watfog,' '+ :- sJ x k A.,ouTFALL ., - , r NUMBER B•'LATITUDE .ILL C'�LONGITUDF,I' jay i yr 4`,w 4 .�'; k� s.coca. "4:'MIN. s.sec. s:OtO. s.MIN..H vs.MSc. (3.s.RECEIVING WATE 001 35 26 08 81 . 01 46 Killian Creek t iFL OP„.. XSOURCES;OF;PO�.PTION MOXRE/ItMENT,`,TE0HNOg0 ESP- , tAIVAttaclt1a,ling .0. jn9 atio.Q9r eiWa eiklo th*01'40e facilitji .080 e`sou_res of IpfeltWititer,'�bpe ation ISitg idiiir�Mi,t v've,g0.th rt. at t ..; 9<.. :fir :.•,e.effluent= ". nt,.tJnii labeled�oyoolrespor d toa,#!:04jore detailed desciiii n�s ril j Con cC'a flows ,,�ttroee i ke#operatics afore o.i outfa 4 c if `. �"`er bala' ' aria dal £fiance o it -1lne iawwW : h;owing oVideTe , . Its ' �r�t n ^i �� . . , e •1 4, s. ,,,,..fad or falm /ningr viol 1 Provide e e 1-014u* I altil ry. i f3fitif,4tI 6 onst fifr r oTto.74-tel to,t#I, ae uent n Kzdirig:'Pro'r_aNaifewate ita 'i d9tWonasr'�npcljt}`]f 417, h!I rt tow,01 t-ip� lion end (3 `�' � e �IItem iJ ooe : e.nlc4ac. F:VYBt a�g tiw 3 ir � a .ou.T+ 'MV".g'ice'•,a..;3if2w.0.P R'`01a i it O Ttliffp:A .�1.4t'7 .�' r t If'1".a3 TR M "'.al'. .L,Ut� 1 < t'r 14 t'10r' a L,E tr. • '�ti -ts�„� t «,:.-, 4,- r� 1 .. v ��i+� ��++'tSs - :kLRS - �: ielj, le'&1 ` ° :,t • : O"' TIO •(1 f Aleak,AVERAR:ciF6I Wrra • ;�'. 3` ga It � ��. .,. .1 sad,thAi.,, ,.t a,�<.v«;Y(61044e a ri y.`.. _ a..D,E5eR7PT10 �. pl `T L. z , ROM 001 Discharge from wastewater *0.27 MGD _ Discharge to Killian Creek 4-A . treatment basin (see attached Supplemental - • Information) *The discharge from the water treatment system is by batch. It is not a continuous nor a daily discharge. The valae listed above represents the -average volume discharged per day for a bat:h discharge. • • rO�F GIRL USE ONI: Li x i C(emz ent trutdestnee nibateyorteeJ �g N`-r.<k'f'y 1 l� ?k�:.?,'4, !t { J.(k�..•L-,�l . :' ! rH lZ` � +.. e,,,{11 •.11 - ,t li.,�; .{tl.„: I t • rIF.1.i,.'1r4t:, :7 ..^Lti 5sr,r: :.Y,ri Y^' . �..,i. I CONTINUED FROM THE FRONT r C.Except for storm runoff,leaks,or.spills;are any of the'sUscharge&desciibed ii21tems 1J Arotk6 lnternhlttent ot,seesonal7 tfis w'` i .•1 dk- t-1JaY1( y.i Nf% > ( a .. � •, e4 YES(complete the following tab 4) •Vik *e;.a i r 4,,4t R "'•fc ,1:3 No ida to Segt(on'111)` ; , r ry i`-' , :‘`,ok. r,ic3. F't2EQUENCIfY Y : 4.•FLOW , -1:,QUTFALL 1' �w - .�,t ;�•Zi'OPERATION�S 1*I,'il , ,,1r+f ,a.,D YS f °M'bfl s.; ;alb}eroiiaR,ATE`l•l'�'� +hh TOTAL N,OI:UM '. iNljMBER CONTRIBUTING;FLOW iy'+,r�f .Fn'w�gal , Prt ex ° -3... ,(fn mgdJ e:•,•- �r ;(sPecf iintNl D list ltat c'� > f� L . .11:f/ .}.,,..- �atiertbu� Fn eeeral s i,A l'' ''`q.- - t LONG . = Yi 1AXJMUMj . a e .,. 2e)$ Oi{dnye) 1£'OwvLNwas �rrawie.v • •••i��."' .. . ..,. .. . .... . . ,. :: -•ow..,:, F .,,,_.. "" :� r> ,owiw t ;((n'da"y'tJ .• 001 See attached "Supplemental 1 day'wk 12 monthL k0.40 *400 K *0.17 — Information" mgd gallons .42 days • *Batch dischargss, last from 4 to 13.5 hours. 111.E*f04CT10 ' 11 �`s 2rt�;efflun �` � x> r .-�r r�� o w�.,::....a .-nn:. ra �.�-*a -. : A,pQe t;gtl7deime itmttat on iitiogiga tivegff i nd Sect of 304"o • p 0s6 "Water ,ya p1' —0,--faciii.N .,�. Y i ETV,E5(corripletelteml(B) � aj, } ir 13_ <t (� � '1 e: £- ° ?' . . . ,�: A : .a: r .-..i `N'ti•tik �lOn IV) if _li$". 1 i Ve;'• ti''C;s: • e fit: - .r.. 7 r BsAre the limitatiot;lstin the applicable e:ff{te4ii.ilFelineai •`'',Into '401 1ST/ �ri •�r�c,. f„ r • "1;', "} • • 2t,� ,•. (, , y • ,., u• o atfot(te ease �o eratto�Jt ?!,i s �,, kk� tw ❑YES(edMplete Item III C sc wj prp7:4 •a�x �#� i s i x J *4i ' 1f ) ITA ,'b3. y�l' '�1Rx, 7 y YY.� ark ,� a..: l MOgell e?1 Cti0 -4491.-}v'la Y:. • :, s!�i: tit "'",,,''kM- tYT4 .y'X�: L.iUg f. . C Iflyou ariswered.1.yes';toateni Ilf_B IfO the qualnUry v ittiich eprese tOrl ac,k `k"east5 ' en �.; � +y. sY F s. v 9 Ir 1 „f ;;„ pt t of y`our;lev Ibf Production expressed inthe'terms and units used in the applicable effluents uide nte-and indica bk,:affecttid oettfalis3 1-0,;tr. t&,..4�rt t3 ,<.4"., ie :i w z ,;ire ,:�`:7x°w......r.3.-r r :rn ..1 � , nr- t :.;t511 � .e'41 vt ? .1.- r• t,..i y 'y�+r,-,h,.ic char:. a`Jt.:r >•3 � � '"C 01140AVEf NeMAI z PAODU O {� , -" J!. a., T'Tif++cw.o 3 1� Y t A...,) :1:171P:T;-, 6 r' rr .a?+c=. y r {.: r!~CTED 7 +,A�i y.. �,�ie- N !�- a !xx4s or Mtwsu,Re 4`s ^•:.i`;c..� � ,lv7�s 9��w •TI >enxao Ti-r�.t YSnr L;�Er r ,F Q TF1►LL5 - .... �. �`� ��� �' .r ,s e ��sP�'��i�t��� '�'" '�1' � f� lx�'`'�°"' pli hunt bent ' • N/A • • • A. Are youYnow required by:,any Federal„State ori,Iocat4uthority,to;meeting•iinalemeratatkonschgddleifor4iheconstruction;u radin'.oro a ' :water.treatment::equiprrment oripractices or any ott et etavironmental program which\may.aff >he;dischargeszdescribed intFhis;a� 9lica ioer Thi of wasts but is not limited,to t Pp r orders s includes,permit conditions administrati aor enforcement orders;,enforcement compli,,anceachedule;;letters'stipulations court orders,and grant or loan conditions, ' ' _ . { -OYES+(eon tte.the followin table -. * :r s 1 t4 Notto•to Item JV,BJ , •t IDENTIFICATION OF CONDITION, 2 AFFECTED OUTFALLS i; 7 - ' • . - f -, t / 4. FINAL COM AG REEMENTc ETC - p - r'}`j' f ,:?' "'D ,BRIEF,'D ESCRIPTION`O F,tROJ�CT °• - FLtANCEi DATE __ a.;NO., b.IOLLNCL or DiUCNANO L.:r ., 'i j' a.RV I-), rR0, -✓ 4UINLD JLCTEO • B. OPTIONAL .You may attach additional sheets describing any additional water:pollution control programs(or otherenvironmentaf pro%ts which may affect plI nedscharges)schedu os for onst1 uctlom derwayj.:. t,..�i hf y1ti•,..., 1(1dt te�whetheF.,�acf,4,,q, ra x4sf,novy„t{�deryvay-or plannid and-indicate y.our..actual oC , •< !.1-g! A,. ..,xDMAR$e X1..1,P1rD:ESCRlPT10N,qF'ADDITIO_NAL�CO,NTRgI?PROGRAMS,Is.ATTACHED ` FPA Fcsrm 1R1P-2P:fR .r 7_R51 PAGE 2 OF 4 CONTINUE ON PAGE 3 EPA 1.0.NUMBER(Copy from Item 1 of Form 1) CONTINUED FROM PAGE 2 NC0080781 1i(.�•NTAKE,AND,F,) F,L`UENT,CHARACTERISTICS: A B,&C See instructions before proceeding—Complete,one set of,tables for•each outfall Annotate the outfall numberin the space provided are included•on separate sheetf numbered.•V-1-through V-9. J.;Use:the spacecbelow to..list•.any of.the pollutants,listed 1e:Table 2c-3 of the.instr fictions,,which you:know or have reason to believe is discharged or May be' ....discharged:fromrany outfall. For every.pollutant you list,briefly;describe the'reasonsAyou believe it to be present and report any analytical data,in your. possession. • it�.POLLUTANT. 2.SOURCE '-1.POLLUTANT - 2.SOURCE. . - See attached. • 1�1PQ TIAL DISC. HGES�NQ COVER;F,QBI(ANALYSI$h :. • 'lsan' Iluta�• test'',i; itemV"Ca ubstanc 'bra' m o e t'of(a ubstancewhic, 1�'cCi're I use• ror anu{actur9asa ' 'ter ediptltoffinalpfoductor 1_� :. - P � �Rr Y y . s • 1�t,',�y. r, y �. r +{.. r ti/ �,� - }Y e r� arYx 'Ptdc'q .k tIt' a5�ia' 4,i * Y E`S"i d j' r rt�y i3' i. '�`'_ ` s �. t suchpolle<� e,oe. ` 0 Nof iC(..;F si erniVhfBtt �u+�is $y' PAGE 3 OF 4 CONTINUED FROM THE FRONT b vll. BIOLOGICAL TOXICITY TESTING DATA Do you have any knowledge or reason toobelleve that any biological test for:acute or chronic toxicity has been made on any of your discharges or on a receiving water in'relation.to your discharge,within;`the last 3 years?`.,:". •-_. • 6 YES(Identify the.test(s)and describe their purposes below) 0 NO (go to Section VIII) (' Quarterly analysis of Ceriodaphnia dubia Chronic Toxicity Pass/Fail at 6% for outfall 001. • V11149NTAXCT AN" Los WFa,ORNf ,(ON* • ; "Wi4 n ofthe Ana yseslrepoftedii.tfdri V Pe:.ormeaLi a ra ract:laboe.** or .6i"(iing firm?, :''if r12 �` .nf, , a ,? a' - qi z ra\aa �T I .,< ' u � �: k3 ty r.( , [ yEs(list the nanie,(gddresd,and`teleptlo a numberof and poliu ants,,;. NO a<to;Section IX r :6 ii ' y I ',1.Ftanatyeed il'z eaehr'aueh•Iaboinfo o0'1FM below - ❑ (S ) x aq , +4J�"'r//�M E '[i f-w.:1� { < +�. +. C.7 _5 . );Irt`. •.,M a.�.,v,'i ryS Ak..* ,}, *VgAwy ! a4; Y 47 ADDR55 •t LEPHON D P,OLLUi /ANTS ANALYZED.. • - r .,. (arra'c8ite`dc no.)7 }�:.(l(stl;.. ., PACE Environmental 9800 Kincey Avenue, Suite 100 (704) 875-9092 Radium (Total ) Laboratories Huntersville, NC 28078 Radium 226 NC Lab Certification #12 Bromide - Color Cyanide Fluoride Sulfide Sulfite Surfactants Pesticides Dioxin Phenol IX.CERTIF,ICATION> .•` • • /certify underpena/ty of/ow that this document and allattachments were prepared under my direction or supervision in accordance with a system designed to assure thatqualified personnel properly gather and evaluate the information submitted.Based on my inquiry of the person or persons who manage the system or those persons dirtied, responsible for gathering,the information,the information submitted is,to the best of my knowledge and belief,true,accurate,and complete. /am aware that there'are significant penahies:for submitting false information,including the possibility of fine and imprisonment for knowing violation" A. NAME &OFFICIAL TITLE(type or print) B.PHONE NO.(area code& no.) \ M.D. McIntosh, Vice President Fossil/Hydro Gen. Dept. 704-382-5941 C. SIGNATURE D. DATE SIGNED '22-- g '-' - AN?,Z. EPA Fnrm nsin_9(` tn_onl PAGE 4 OF 4 'LEASE PRINT OR TYPE IN THE UNSHADED AREAS ONLY. You may report some or all of EPA I.D.NUMBER(copy from Item 1 of Form 1) Form Approved 1is information on separate sheets(use the same format)instead of completing these pages. OMB No.2040-0088 ;EE INSTRUCTIONS NC0080781 Approvai expires 7-31-88 :$%••:•tn•`•:;•i.`;:;R;%.`•:.:�{ A .r,:fir::::#r•;•.':% %;::;:{:y�figs:• ::x •`...:{.• ," . OUTFALL NO. ::<::;�:;»:st h :;..;.<•{ <;: :>:r% >' ?,:{s,2'{>v:; s:<r{.; v �f. {. outfall 001 f.INTAKE AND EFFLUENT CHARACTERISTICS(continued from page 3 of Form 2-C) ; :iaiii:,{iiiii ..;;,.;;,• o, S••,, igii ;.niii;;,..;;r;;:: 'ART A-You must •rovide the results of at least one ana is for eve ••Ilutant In this table. Com•lete one table for each outfall. See Instructions for additional details. 2.EFFLUENT 3.UNITS 4.INTAKE o• ona .POLLUTANT a.MAXIMUM DAILY VALUE b.MAXIMUM 30 DAY VALUE e.LONG TERM AVG.VALUE a.LONG TERM AVG.VALUE b. If available If available d.NO.OF a.Concert- b.Mass NO.OF 1 Concentration 2 Mass 1 Concentration 2 Mass 1 Con entadon 2 Mass ANALYSES talon 1 Concord aloe M ANALYSES .Blocnemcal Oxygen 21 70 1 mg/I lb/Day 1.8 1 Demand BOD .Metrical oxygen 29 97 1 mg/I lb/Day 11 1 Demand COD .Total Organic 11 37 ■ 1 mg/I lb/Day 2.0 1 Carbon TOC .Total Suspended 5 17 1 mg/ lb/Day 6.0 1 Solds TSS Ammonia(as N) < 0.05 < 0.2 1 mg/I lb/Day < 0.05 1 • Flow VALUE VALUE VALUE Max. MGD X VALUE - 0.4 Desi•n .Temperature VALUE VALUE VALUE VALUE I winter ambient DEGREES CELSIUS .Temperature VALUE VALUE VALUE VALUE sum,er ambient DEGREES CELSIUS pH MINIMUM MAXIMUM MINIMUM MAXIMUM :•:;�rA`' ':.::'•r•••r,•:•{•:,+.`:,va,,,•wr+ :;.}kr�6%, :':•v:'"•. ''':x•%1':•a'��•: r.:G�:i 6.8 7.5 6.8 8.3 •:x�..;:::;%.;?;.:_':�:<i £•4.•.'•::;:? ia...:;::t:%:�>::z•:r•.:: 30 STANDARD UNITS .,.::.z:::s;::%;.,. , DART B-Mark"X"in column 2a for each pollutant you know or have reason to believe Is present.Mark"X"in column 2b for each pollutant you believe to be absent.If you mark column 2a for any pollutant which is limited either directly or indirectly but expressly in an effluent limitations guideline,you must provide the results of at least one analysis for that pollutant.For other pollutants for which you mark column 2a,you must provide quantitative data or an explanation of their presence in your discharge.Complete one table for each outfall.See the instructions for additional details and requirements. . POLLUTANT 2.MARK W. 2.EFFLUENT 3.UNITS 4.INTAKE(optional) 4ND CAS NO. a.MAXIMUM DAILY VALUE b.MAXIMUM 30 DAY VALUE e.LO G TERM AVG.VALUE a.LONG TERM AVG.VALUE D.NO.OF (if available) a.pre• b.ab- If available available d.NO.OF S.Cavan- b.Mass sent sent 1 Concentration 2 Mass 1 Concentration 2 Mass 1 Concentration 2 Mass ANALYSES teem 1 Concentration Mass ANALYSES Bromide X < 0.5 < 1.7 1 mg/I lb/Day < 0.5 1 24959-67-9 CNorme, X 0.2 0.7 1 inglil lb/Day Total Residual :,color X < 5 X 1 Std.Units X 20 1 I.Fecal X < 2 X 1 Colonies X 900 1 carom /100 ml :.Flarlde X 0.15 0.5 1 mg/I lb/Day < 0.1 1 16984.48-8 .Nitrate- X < 0.05 < 0.2 1 mg/I lb/Day 0.09 1 Nitrite as N -- -- EPA Form 3510-2C(Rev.2-85) PAGE V-1 CONTINUE ON PAGE V•2 EPA I.D.NUMBER(copy tom Item 1 of Form 1) OUTFALL NUMBER Form Approved OMB No.TEM V-B CONTINUED FROM FRONT NC0080781 Outfall 001 eie 008°a1.88 I.POLLUTANT 2.MARK•C 3.EFFLUENT 3.UNITS 4.INTAKE(optIonal) ANR ov CAal NO. a.Pre. D.eD a.MAXIMUM DAILY VALUE b.M/ CIM JIe30 DAY VALUE c.LOGFM AVG.VALUE d.NO. e.Canaan► b.Mess a.LONG TERM AVG.VALUE ovalb.NO.OF sent sent (1)ConcentraSon (2)Mass (1)Concentration (2)Mass (1)Concentration (2)Mass ANALYSES talon (1)Cora.talkm (2)Mass ANALYSES Is NET r'otd Orgar c X 0.25 0.8 1 mg/I lb/Day 0.29 1 (as N) 1.Oil and Grease X < 0.1 < 0.3 1 mg/I lb/Day 0.4 1 eam (7723),.14-0 Tow) X 0.02 0.1 1 mg/I Ib/Day 0.04 1 Radioactivity 1)Alpha, X 0.88 X 1 pCi/I X 0.5 1 • 2)Beta, otal X < 5.71 X 1 pCl/I X 6.9 1 3)Radium, X 0.7 X 1 pCi/I X 0.8 1 4)Radium 226,Tow X 0.3 X 1 pCifl X 0.2 1 Sulf • j s SO4) X 150 501 1 mg/I lb/Day 3.2 1 (14808-79-8) Ada < 0.1 1 (as S) X < 0.1 < 0.3 1 mg/I lb/Day it&Ate$03) X < 0.2 < 0.7 1 mg/I lb/Day < 0.2 1 (1 28S+5.3) 1.Surfactants X < 0.3 < 1.0 1 mg/I lb/Day < 0.3 1 Totale X 0.18 0.6 1 mg/I lb/Day 0.49 1 (7429-90-5) , BarkimTotal X 0.02 0.1 1 mg/I lb/Day 0.03 1 (7440-39-3) , Boron,t. Total X 0.03 0.1 1 mg/I lb/Day 0.03 1 (7440-42-8) Cobalt,otal X < 0.01 < 0.0 1 mp/I lb/Day < 0.01 1 (7440-48-4) _ . - :.Iron,Total (7439-89-6) X 0.24 0.8 1 mg/I lb/Day 1.0 1 Magnesium, X 2.3 8 1 mg/I lb/Day 2.2 1 (7439-95-4) . '.Mottbderun, < 0.02 1 Total X < 0.02 < 0.1 1 mg/I lb/Day (7439-98-7) i.Manganese, Total X 0.21 0.7 1 mg/I lb/Day 0.11 1 (7439.96.5) v.Tin,Total < 0.04 1 (7440-31-5) X < 0.04 < 0.1 1 mg/I lb/Day rnaN Total X < 0.01 < 0.0 1 mg/I lb/Day 0.01 1 (7440-32-6) SPA Form 3510-2C(Rev.2-85) PAGE V-2 CONTINUE ON PAGE V-3 EPA I.D.NUMBER(copy from Item 1 of Form 1) OUTFALL NUMBER Form Approved OMB No.2040-0088 CONTINUED FROM PAGE 3 OF FORM 2-C NC0080781 Outfall 001 Approval egtres7-31-88 PART C-If you are a primary industry and this outfall contains process wastewater,refer to Table 2c-2 in the instructions to determine which of the GC/MS fractions you must test for.Mark'X"in column 2-a for all such GC/MS fractions that apply to your industry and for ALL toxic metals,cyanides,and total phenols.If you are not required to mark column 2-a(secondary industries, nonprocess wastewater outfalls,and nonrequired GC/MS fractions),mark"X"In column 2-b for each pollutant you know or have reason to believe is present.Mark'X"in column 2-c for each pollutant you believe is absent.If you mark column 2a for any pollutant,you must provide the results of at least one analysis for that pollutant.If you mark column 2b for any pollutant,you must provide the results of at least one analysis for that pollutant If you know or have reason to believe It will be discharged in concentrations of 0 ppb or greater.If you mark column 2b for acrolein,acrylonitrile,2,4 dinitrophenol,or 2-methyl-4,6 dinitrophenol,you must provide the results of at least one analysis for each of these pollutants which you know or have reason to believe that you discharge in concentrations of 100 ppb or greater.Otherwise,for pollutants for which you mark column 2b,you must either submit at least one analysis or briefly describe the reasons the pollutant is expected to be discharged.Note that there are 7 pages to this part;please review each carefully.Complete one table(all 7 pages)for each outfall.See Instructions for additional details and requirements. 1. POLLUTANT 2.MARK'X' 3. EFFLUENT 4.UNITS 5.INTAKE(optional) AND A NO. CIO- b. cab- a.MAXIMUM DAILY VALUE b.MAXIMUM 30 DAY VALUE c.LONG TERM AVG.VALUE a.LONG TERM AVG.VALUE N s nt sent t avalMble) t avellaise) ave d.NO.OF a.Conan- b.Mass d.NO.OF ea (1)Concentration (2)Mass (1)Cancentralon (2)Mass (1)Concentration (2)Mess ANALYSES tratlon (t)Coneentraton (2)Mess ANALYSES METALS,CYANIDE,AND TOTAL PHENOLS i M.Antimony, X < 1 < 0.00 1 ug/1 lb/Day < 1 1 Total(7440-360) 2M.Arsenic,Total X < 1 < 0.00 1 ugh lb/Day < 1 1 (7440-38-2) _ - , 3M.Beryttun, X < 0.5 < 0.002 1 WI lb/Day < 0.5 1 • Total(7440-41-7) 4M.Cakhtlun, X < 0.1 < 0.000 1 ug/l lb/Day < 0.1 1 Total(744043.9) 5M.Ctronlun, X 1.5 0.01 1 ugh lb/Day 1.6 1 Total(7440-47-3) 6M.Copper,Total X 0.007 0.02 1 mg/I lb/Day < 0.005 1 (7440-50-8) 7M.Lead,Total X < 2 < 0.01 1 ug/I lb/Day < 2 1 (7439-92-1) 8M.Mercury,Total X < 0.1 < 0.000 1 ug/I lb/Day < 0.1 1 (7439-97-6) 9M.Nickel.To X 2.5 0.01 1 ugh lb/Day < 2 1 (7440-02 ) 10M.Seleniun, X < 1 < 0.00 1 ug/) lb/Day 1.2 1 Total(7782-49-2) 11 M.Silver,Total X 0.24 0.001 1 ug/I lb/Day < 0.2 1 (7440.22-4) 12M.Indium, X < 0.06 < 0.2 1 mg/I lb/Day < 0.06 1 Total(7440-28-0) _ 13M.Zinc,Tow X 0.02 0.07 1 mg/I lb/Day < 0.005 1 (7440.66-6) 14M.Cyanide, X < 0.002 < 0.01 1 mg/1 lb/Day < 0.002 1 Total(57-12-5) 15M.Phenols, X 0.07 0.2 1 rrlg/I lb/Day 0.06 1 Total DIOXIN 2.3,7,8 Tetra DESCRIBE RESULTS cHoroabenm P X Not Detected Doan(1764-01-6) EPA Form 3510-2C(Rev.2-85) PAGE V-3 CONTINUE ON PAGE V-4 . EPA I.D.NUMBER(copy from Item 1 of Fan 1) OUTFALL NUMBER Form Approved OMB No.2040-0086 CONTINUED FROM PAGE V-3 NC0080781 Outfall 001 Approval erphea7-31-88 11. POLLUTANT 2.MARK"X' 3.EFFLUENT _ 4.UNITS 5.INTAKE(optional) AND CAS NO. a.re- e.pre- cab- a.MAXIMUM DAILY VALUE b.MAXIMUM 30 DAY VALUE C.LONG TERM AVG.VALUE a.LONG TERM AVG.VALUE (H available) ¢ir- sent sent (H available) (if available) (H available) d.NO.OF a.Concen- b.Mass d.NO.OF ed (1)Concentration (2)Mass (1)Concentration (2)Mess (1)Concentration (2)Mass ANALYSES tfatlon (1)Concentration (2)Mass ANALYSES ,GC/MS FRACTION-VOLATILE COMPOUNDS 1V.Acrdeln X < 10 < 0.03 1 ugh lb/Day < 10 1 (107-02-8) _ 2V.Aayanlalle X < 10 < 0.03 1 ug/I lb/Day < 10 1 (107-13-1) - 3V.Benzene X < 2 < 0.01 1 ugh lb/Day < 2 1 (71-43-2) 4V.Bs(Chioro- ,methy)Ether X X X 1 ug/I lb/Day X 1 (542-88-1) _ 5V.Branofam X < 2 < 0.01 1 ugh lb/Day < 2 1 (75-25-2) , 6V.Carbon 'Tetrachloride X < 2 < 0.01 1 ug/I lb/Day < 2 1 (56-23-5) 7V.Chlorobenzene X < 2 < 0.01 1 ug/I lb/Day < 2 1 (108-90-7) ebrorr Ana X < 2 < 0.01 1 ugh lb/Day < 2 1 1(124-48-1) 9v.Chioroethene A < 2 < 0331 1 ugh lb/Day < 2 1 (75-00-3) 10V.2-crdoro- ethyMnyl Ether X < 2 < 0.01 1 ugh lb/Day < 2 1 '(110-75-8) < 5 1 11v.Chloroform X < 5 < 0.02 1 ugh lb/Day (67-66-3) 12V.Dlddoro- womomet one X < 2 < 0.01 1 ugh lb/Day < 2 1 (75.274) 13V.Dlcboro- dik oranethene X < 2 < 0.01 1 ugh lb/Day < 2 1 (75-51-8) 14V.1,1-Dldiaa A < 2 < 0.01 1 ug/I lb/Day < 2 1 ethane(75-34-3) < 2 1 15V.1,2-Diddoro- X < 2 < 0.01 1 ugh Ib7Day ethane(107.06-2) < 2 1 16v.1,1-Dddao- A < 2 < 0.01 1 ugh lb/Day ethylene(75-35.4) 1N.1,2-Dlcnao- X < 5 < 002 1 ug/I IADay < 5 1 propane(78-87-6)18v.1,3-aworo- X < 2 < 0.01 • 1 ugh ' IIYDaY < 2 1 propylene(542-75-6) 19V.Et ytenzene A < 2 < 0.01 1 ugh I67Day < 2 1 (100414) 2EV.Methyl X < 2 < 0.01 1 ugh Ib/Day < 2 1 Bromide(7483-9)21V.Methyl A < 2 < -0.01 1 ugh lb/Day < 2 1 Chloride(4-873) EPA Form 3510-2C(Rev.2-85) PAGE V4 CONTINUE ON PAGE V-5 EPA I.D.NUMBER(copy from Item 1 of Form 1) OUTFALL NUMBER Form Approved .2040-0086 CONTINUED FROM PAGE V-4 NC0080781 Outfall 001 OA Approval aNgres 7-31-88 1.POLLUTANT 2.MARK"X' 3.EFFLUENT 4.UNITS 5.INTAKE(optional) AND CAS NO. a.re- b.Dro- cab- a.MAXIMUM DAILY VALUE b.MAXIMUM 30 DAY VALUE c.LONG TERM AVG.VALUE a.LONG TERM AVG.VALUE (If avallade) q ir- sent sent (H evelleble) (If available) (If available) d.NO.OF a.Concen- b.Mass d.NO.OF ea (1)Concentration I(2)Mass (1)Concentration (2)Man (1)Concentration (2)Mass ANALYSES ration (1)Concentration (2)Mass ANALYSES GC/MS FRACTION-VOLATILE COMPOUNDS(continued) 22V.Methylene X < 5 < 0.02 1 ug/I lb/Day < 5 1 Chloride(75-09-2) , 23V.1 1,2 2-Tetra- chioroetene X < 2 < 0.01 1 ug/I lb/Day < 2 1 (79-34-5) 24V.TetrecIoro- X < 2 < 0.01 1 ugn lb/Day < 2 1 elbylene(127-18-4) 25V.Toluene X < 2 < 0.01 1 ugn ' Ib/Day < 2 1 (108-88-3) •26V.1 2-Trans- Dlctlo oethylene X < 2 < 0.01 1 ug/I lb/Day < 2 1 (156-60-5) , 27V.1,1,1-Trt- al:coelhane X < 2 < 0.01 1 ug/I lb/Day < 2 1 (71-55-6) , 28V.1.1,2-Trl- chloroemene X < 2 < 0.01 1 ug/I lb/Day < 2 1 (79-00-5) 2W.TrlcNoro- X < 2 < 0.01 1 ugn lb/Day < 2 1 ethylene(79-01-6) , 30V.TrIddoro- f avometrane X < 2 < 0.01 1 ugnlb/Day < 2 1 (75 69-4) 31V.Vinyl X - < 2 < D.01 1 ugn Ib7Day < 2 1 Chloride(75-01-4) GC/MS FRACTION-ACID COMPOUNDS 1A 2CI4 whew! X < 10 < 0.03 1 ug/I lb/Day < 10 1 (95-57-8) 2A 2,4-OlcHoro- X < 10 < 0.03 1 ugn lb/Day < 10 1 phenol(120 83-2) 3A 2,4-01methyl- X < ID < 0.03 1 ugn lb/Day < 10 1 phenol(105-67-9) 4A 4,6-Dlr4tro-0- X < 10 < 0.03 1 ugn (67Day < 10 1 Crawl(534-5'2-1) 5A 2,4-Dtmro- X < 10 < 0.03 1 • ugn Ib✓Day < I0 1 phend(51-28-5) 6A 2-Ntvop,e of A < 10 < 0.03 • 1 ugn ib/Day < 10 1 (88-75-5) 7A 4-Nltrophend X < 10 < 0.03 1 ugn lb/Day < 10 1 (100-02-7) < 10 1 8A P-Ctiorn-M- X < 10 < 0.03 1 ugn lb/Day Cresol(59-50-7) 9A Pentecforo- X < 10 < 0.03 1 ugn lb/Day ' < 10 1 phenol(87-86-5) 10A.Phenol X < 10 '< 0.03 1 ugn lb/Day < 10 1 (108-95-2) , 11A 2,4,6-Tr1- alurwl,..,l X < 10 < 0.03 1 ugn lb/Day < 10 1 i2) • EPA Form 3510-2C(Rev.2.85) PAGE V-S CONTINUE ON PAGE V-0 EPA I.D.NUMBER(copy from Item 1 of Form 1) OUTFALL NUMBER Form Approved OMB No.2040-0 CONTINUED FROM PAGE V-5 NC0080781 Oafs!! 001 Approval*Ares 731-88 1.POLLUTANT 2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional) AND CAS NO. a.re b.pro cab- a.MAXIMUM DAILY VALUE b.MAXIMUM 30 DAY VALUE C.LONG ERM AVG.VALUE a.LONG TERM AVG.VALUE (n available) q ir- sM se,t (rc avail bye) (rc avepede) (H a ) d.NO.OF a.Concen- b.Mass a NO.OF ea (t)Concentration I(2)Mass (1)Concentration (2)Mass (1)Concentration (2)Mass ANALYSES tration (t)Concentration (2)Mass ANALYSES GC/MS FRACTION-BASE NEUTRAL COMPOUNDS la Acenaphrbne X < 10 < 0;03 1 ug/I lb/Day < 10 1 ;83-32-9) 2B.Acerapliylene X .< 10 < 0.03 1 ug/I lb/Day < 10 1 '208-96-8) 3B.Ant racene X .< 10 < 0.03 1 ug/I IIVEYay < 10 1 (120-12-7)4B.Benzidne X _< 50 < 0.17 1 ug/I 1b/Day < 50 1 (92-87-5) NOTE 1 NOTE 1 58.Benzo(e) ghwrie X < 10 < 0.03 1 ugli lb/Day < 10 1 6B.Benzo(a) X < 10 < 0.03 1 ug/I lb/Day < 10 1 Pyrene(50-32-8) 78.3,4-Beruo- nuoranthene X < 10 < 0.03 1 ug/I lb/Day < 10 1 (205-99-2) 38.Benzo(gti) X < 10 < 0.03 V VI lb/Day < 10 1 °erylene(191-24-2) , 3B.Benzo(k) Fluoranthene X < 10 < 0.03 1 ug/I lb/Day < 10 1 (207-08-9) , 1013.ills(2-Chloro- echoh�t)Metrrne X < 10 < 0.03 1 ug/I lb/Day < 10 1 (111-91-1) , , 11B.Bis(2-CNoro- (epM)Ether) -X < 10 < 0.03 1 ug/I lb/Day < 10 1 12B.Bls(2-Clioroiso- Ether X < 10 < 0.03 1 uglt lb/Day < 10 1 13B.Bis(2-Ethyl- ne>�)Plhethabte X < 10 < 0.03 1 ug/I lb/Day < 10 1 (11 -01-7) , 148.4-Bromo- pp�lhearr�hy�11 ppthheerr��l1 X < 10 < 0.03 1 ug/I lb/Day < 10 1 Ether(10 13) 158.Butyl Benzyl X < 10 < 0.03 1 ug/I lb/Day < 10 1 Phthalate(85-68.7) 16B.2-Chloro- naphrhalene X < 10 < 0.03 1 ugly lb/Day < 10 1 (91-58-7) . 178.4-C Toro- phenyl Phenyl X < 10 < 0.03 1 ug/I lb/Day < 10 1 Ether(70o5-72-3) 18B.Chrysene X < 10 < 0.03 1 ug/I lb/Day < 10 1 (218-01-9) 19B.gbenzo(an ahrh < 10 1 racene X < 10 < 0.03 1 ugly lb/Day (53-70-3) 20B.1.2-Diclioro- X < 10 < 0.03 1 ug/I lb/Day < 10 1 oenzene(95-0-1) 21B.1,3-Diaioro- X < 10 < 0.03 1 ug/I lb/Day < 10 1 oenzene(541- 1) - EPA Form 3510-2C(Rev.2-85) PAGE V-8 CONTINUE ON PAGE V 7 NOTE 1:This compound cannot be accurst*quantitated using EPA Method 625;reported concentrations shoal be regarded as approdmatorts. NOTE 2:Compound ebb IdenS9ed In Laboratory Blank EPA I.D.NUMBER(copy from Item 1 o1 Form 1) OUTFALL NUMBER Form Pmmd0286 CONTINUED FROM PAGE V-6 NC0080781 Outfall 001 cA peonwNooeplres7J1-138 1.POLLUTANT 2.MARK"X" 3.EFFLUENT 4.UNITS_ 5.INTAKE(optional) AND CAS NO. a.re- b.pr cab- a.MAXIMUM DAILY VALUE b.MAXIMUM 30 DAY VALUE C.LONG TERM AVG.VALUE a.LONG TERM AVG.VALUE (n evallaDle) q4r- se to- sent (If available) (n evellede) avatiede) d NO.OF a.Cowen- b.Mass d NO.OF se (1)Concentration I(2)Maas (1)Concentration (2)Mass (1)Ccncentratlan (2)Mass ANALYSES (ration (1)Carctntralion (2)Mass ANALYSES GC/MS FRACTION-BASE/NEUTRAL COMPOUNDS(continued) 22B.1,4-Dlddoro- X < 10 < 0.03 1 ug/I lb/Day < 10 1 benzene(106-46-7) 238.3,3-01cNoro- benaane (91-94-1) X < 10 < 0.03 1 ug/I lb/Day < 10 1 246.Diethyl Phthalate X < 10 < 0.03 1 ug/I lb/Day < 10 1 (84-66-2) 258.DImethyl Phthalate X < 10 < 0.03 1 ugll lb/Day < • 10 1 (131-11-3) '26B.DI-N-Butyl Phthalate X < 10 < 0.03 1 ugh lb/Day < 10 1 (84-74-2) 278.24-Dlritro- X < 10 < 0.03 1 ug/I lb/Day < 10 1 toluene(121-14-2) 286.2,6-Dlritro- X < 10 < 0.03 1 ugh lb/Day < 10 1 toluene(606-20-2) PhB. ctyl Phthalat° X < 10 < 0.03 1 ug/I lb/Day < 10 1 (117-84-0) 306.1,2-D100n 4 nyo-abns es Azo- X < 10 < 0.03 1 ug/I lb/Day < 10 1 benzene)(122-66-7) 318.Fk,«smrane X < 10 < 0.03 1 ug/I lb/Day < 10 1 (20644-0) . 328.Fluorene X < 10 < 0.03 1 ug/I lb/Day < 10 1 (86-73-7) , 338.Hexaworo- X < 10 < 0.03 1 ug/I lb/Day < 10 1 benzene(118-74.1) , d iorobunaaene X < 10 < 0.03 1 ug/I lb/Day < 10 1 (87-68-3) 358.Hexachloro- cydapentadene X < 10 < 0.03 1 ug/I lb/Day < 10 1 (77-47-4) 36B.Hexadioro X < 10 < 0.03 1 ug/I Ib/Day < 10 1 ethane(67-72-1) 376.Wen° 1,2,3a3e4 Pyrene X < 10 < 0.03 1 ug/I lb/Day < 10 1 1ss�) 3813.Isophorone X < 10 < 0.03 1 ug/I lb/Day < 10 1 (78-59-1) 39B.Naphthalene X < 10 < 0.03 1 ug/I lb/Day < 10 1 (91-20-3) 408.Nitrobenzene X < 10 < 0.03 1 ugh lb/Day < 10 1 (98-95-3) . 418.N-Nltro- sod ne X < 10 < 0.03 1 ug/I lb/Day < 10 1 (62-75.9 42B.N-Nitrosod- N prapylarryne X < 10 < 0.03 1 ug/I lb/Day < 10 1 (821r7i EPA Form 3510-2C(Rev.2-85) PAGE V-7 CONTINUE ON PAGE V 4 EPA I.D.NUMBER(copy from Item 1 d Form 1) OUTFALL NUMBER Form Approved OMB No.2040-0086 CONTINUED FROM PAGE V-7 NC0080781 Outfall 001 Approvel expires 7.31.88 1.POLLUTANT 2.MARK"X" 3.EFFLUENT _ 4.UNITS 5.INTAKE(optional) AN(< 2.1S 1I O. are Ur - a.M' r evMmgu�l DAILY VALUE b.MP OM J�13 l�0 DAY VALUE c.LOJ�JG M AVG.VALUE a.LONG TERM AVG.VALUE em a d.NO.OF a.Concen- b.Mass a NO.OF ea (1)Concenta8on I(21Mass (1)Carcentra8on (2)Mass (1)Concentration (2)Mass ANALYSES tfatlon (1)Concentralon (2)Mass ANALYSES GC/MS FRACTION-BASE/NEUTRAL COMPOUNDS(continued) 438.N-M1ro- sodphenyhmne X < 10 < 0.03 1 ug/I lb/Day < 10 1 (86.30-6) . 44B.Phenenarene X < 10 < 0.03 1 ug/I lb/Day < 10 (85-01-8) _ 458.Pyrene X < 10 < 0.03 1 ug/I lb/Day < 10 1 (129-00-0) 46B.1,2,4-Tn- < 10 1 chlorobenzene X < 10 < 0.03 1 ug/I lb/Day (120-82-1) GC/MS FRACTION-PESTICIDES 1 P.Aldrin X < 0.05 < 0.0002 < 0.05 1 (309-00-2) 2P.epha-BHC X < 0.05 < 0.0002 < 0.05 1 (319-84-6) , 3P.bete-BHC X < 0.05 < 0.0002 < 0.05 1 (315-85-7) , 4P.pemma-BHC X < 0.05 < 0.0002 < 0.05 1 (58-89-9) . 5P.detta-BHC X < 0.1 < 0.0003 < 0.1 1 (319-86-8) . 6P.ONordene X < 0.2 < 0.001 < 0.2 1 (57-74-9) 7P.4,4'-DOT X < 0.1 < 0.0003 < 0.1 1 (50-29-3) 8P.4,4'-DDE X < 0.1 < 0.0003 < 0.1 . 1 (72-55-9) . 9P.4,4.-D00 X < 0.1 < 0.0003 < 0.1 1 (72-54-8) - 10P.deidin X < 0.02 < 0.0001 < 0.02 1 (60-57-1) • - 11P.ephe-Endosutfan X < 0.1 < 0.0003 < 0.1 1 (115-29-7) 12P.beta-Endoa4fan X < 0.1 < 0.0003 < 0.1 1 (115-29-7) 13P.Endosulan Sulfate X < 0.7 < 0.002 < 0.7 1 (1031-07-8) 14P.End1n X < 0.02 < 0.0001 < 0.02 1 (72-20-8) 15P.EndIn Aldehyde X < 0.2 < 0.001 < 0.2 1 (7421-93-4) 16P.HeptecNor X < 0.05 < 0.0002 < 0.05 1 (76-44-8) EPA Form 3510-2C(Rev.2-85) PAGE V-0 CONTINUE ON PAGE V.9 EPA I.D.NUMBER(copy from Item 1 d Fan 1) OUTFALL NUMBER Forth Approved OMB No.2040.0086 CONTINUED FROM PAGE V-8 NC0080781 Oufall 001 Approval nptrsa 7-31 BB 1. POLLUTANT 2.MARK'X" _ 3.EFFLUENT 4.UNITS 5.INTAKE(optional) AND CASINO. are Oise- c e- a.M/�JMsl DAILY VALUE b.M t IM�a 30 DAY VALUE c.LO 9J M AVG.VALUE a.LONG TERM AVG.VALUE (K �He) (ff awITe61e) a NO.OF a.Concen- b.Mass a NO.OF ed (1)Concentration I(2)Mass (1)Concentration (2)Maas (1)Concentration (2)Mass ANALYSES tnatlon (1)Ooncsntallon (2)Mass ANALYSES GC/MS FRACTION-PESTI 17P.Heptachlor Epondde X < 0.8 < 0.003 < 0.8 1 (1024-57-3) 18P.PCB-1242 X < 1 < 0.003 < 1 1 (53469-21-9) 19P.PCB-1254 X < 1 < 0.003 < 1 1 (11097-69-1) 20P.PCB-1221 X < 1 < 0.003 < 1 1 (11104-28-2) . 21P.PCB-1232 X < 1 < 0.003 < 1 1 (11141-16-5) 22P.PCB-1248 X < 1 < 0.003 < 1 1 (12672-29-6) 23P.PCB-1260 X < 1 < 0.003 < 1 1 (11096.82-5) 24P.PCB-1016 X < 1 < 0.003 < 1 1 (12674-11-2) 25P.Toxaphene X < 2.4 < 0.01 < 2.4 1 (8001-35-2) EPA Form 3510-2C(Rev.2-85) PAGE V-9 — - . / ..., -...... 1 Z LLI / I ....'t ..... 7 1 _ , < , ! •-t ' , 1 L'L / UJ i Z-", i 171 ; i 1 fr••••1 / f; ".., It... Z.,.. l'.... Z 1:4,2 I ' I I , 1 ',-; , ' ..:-.....--,...„..._, , C") / ••••••) ." ' Q:) / c.-..., ••••• , 11 2 • : • ; 0 ; (s- • / , , I lcit.44 Lic4 6.- N I � W �E I/ i• ` • /1 S••••••••"L,f\I.• -..-, .;„„,,, ..... 1 ( -X, i V Al* 1 KILLIAN CREEK • j' I l �r OVERFLOW i `. r• / I INTAKE RAW WATER r STORAGE POND i // OUTFALL#001 • SW003 I I \ Iill — "/ . •^.: EROSION CONTROL SW002 i - SEDIMENT POND - is •♦ COMBUSTION TURBINE i p„,•\ SITE . Ilr ill: ,� \ �. "���• `� \ ! SW004 TRANSFORMER SKID I • � �<�Z;.' �� • / ��. 1 OIL/WATER \�:'�� �'Z.O .��'!��� j �• WASTEWATER ����� /�'` TREATMENT BASIN SEPARATOR ____.) NO ! k,.! ��i�� -' /►' , "Ri\vor EROSION CONTROL I -i.. F `41.i.4107-i.. .A.. ,1.2.2 U R��::�•SEDIMENT POND .,r ` y ', ..4 .. ....."""�,;,•- \ \ y.� . �--, �� SW005 .1. -1,-,... ,:. 8 toy." ,,,,,,,,,,, _ -..„ . , .... LANDFILL \ p` ��� O t,--;- \ 1 .�,fin i N • • 1 I ) -----? .1 ... \--'1. :-.44pr.; SW006 -- • OIL SPILL CONTAINMENT BASIN ISS1�N R p- W --- / •r,•• 7. OIL/WATER SEPARATOR is\ - - ?RA�SM ,,,, �r..---'•r•.•••• S 4 - - \.•r••'• S r r • ,. LEGEND: __ WETLANDS Company Property Boundary 500 0 500 1000 1500 2000 SCALE IN FEET LINCOLN COMBUSTION TURBINE SITE c o, NPDES BOUNDARY MAP N n c 0 c .' U ' // , -- i ., i ........... :, II ..4., i ... ... 1 ... ' v ....... „, -�•. 1 w E I . I 1 \ S N.. I7 •:\i / **** i• \a.k • KILLIAN CREEK i dill 1P11111/ ( !J OVERFLOW 7 RAW WA 1 • STORAGE P ND i ' Ir INTAKE SW003 I SW002 r�i �w,� I 1, AA � 0-4 -1:20:4\ e;�xrw,,,�sta:;xs�:�q��fie ` ♦ � � �� �r���• 11 OUTFACE#001 il COMB TION TURBINE _ 'SITE �� o � � � �.�x/� ��� ~ � � �• , � EROSION CONTROL ✓'.' \ 1 O.� �►'��� ,Ah SEDIMENT POND KID S' ♦ A p o v� 1. O ,r �' > Ie\ \ SW004 TRANOIL/O TER ��� �A�\A o v��J`�. r�r� i \ \ SEP TOR 1 �►������ �/'��� � � � \ '� \ \ WASTEWATER l s �t` p fli` , \ , . / TREATMENT BASIN EROSION CONTR i 0..0 w` v � ` ' I/ SEDIMENT POND V` A� %• O \ r ip'�uf�YYY��--* -- r" \A ,..\\ �° �0 \�,- �,1,1„,t,---- � s rrw��� \ swoon \\ +' �1,r. ��♦�.00 in AAA o� \\\ \\ M ::, \, 1 J 4 0 a\,. 414, A #.- # Z s, :, h. \ \ a t ; ��``O ff♦\1 4. ���� �� �0 ���ww` OIL sPILL CONTAINMENT INMEI3 BASIN �► ', OIL X WATR SEPARATOR iil ,, \ \ J \ \ °'� \\ \\ r° \ \ r.0 � \` \\ :,---- � \\ \ \ \ LEGEND: \\ 1�- - LANDFILL - WETLANDS /' 500 0 500 1000 ' - SCALE IN FEET r•� c of b LINCOLN COMBUSTION TURBINE SITE ..f b n 2. ENLARGED DETAIL OF COMBUSTION TURBINE AREA a c U BASIS: CT Operation 60 hrs/wk. Killian Creek AVERAGE WATER BALANCE LINCOLN COMBUSTION TURBINE STATION Raw Water Pond 35 DUKE POWER COMPANY Million 1.4 mgd MAX pumping capacity Filtered Water • Tank-A Filtered Water 1.3 mgd Demineralized Water Neutralization Tank o.14 mgd System 0 System Filtered Water Tank- B 1.2 mgd V V if Demin Tank Demin Tank A B • • I * • 4 f 4 f i 0.070 mgd NOx* 4; Water injectiono • I Combustion I Combustion Combustion I Combustion 1 - (aeon unit) Turbine Turbine Turbine -- Turbine -- I I I I MI-Floor Drains ♦ 0.13 mgd , ' I 30 gpd SW/Miscellaneous Oil/Water Separator . 75 and Compressor Wash 1110 Wastewater • A Outfall 001 Treatment 0.27 mgd Basin lir *This represents 1 of the 4 sets of 4-+ Sump I Combustion Turbine units. 4 4 4 4 NPDES Supplemental Information for Lincoln Combustion Turbine February 1 , 1996 NC #0080781 Permit Renewal Application Feb. 01, 1996 Page 1 of 12 General Site Information The Lincoln Combustion Turbine (LCT) site consists of sixteen combustion turbine generator units, supplying 74 Megawatts for a total of 1 ,184 Megawatts. The Lincoln facility serves as a primary source of power during peak demand periods, and also during times when energy from other sources may be unavailable. The greatest electrical demand will be in the summer and winter months. Each , combustion turbine can be operated independently and for extended periods of time, if necessary. Combustion turbines burn #2 low-sulfur oil or natural gas to heat compressed air, which expands and drives a turbine-generator to produce electricity. Construction for the LCT units will be completed in April of 1996. A line drawing showing the water flow through LCT is included. It indicates source of intake water, operations contributing to the effluent, and the wastewater treatment provided. The estimated flows on the line drawing are representative of present station operation. Following the line drawing is a brief narrative description of sources contributing to each outfall effluent. Permits • General Stormwater NCG010000 • Construction AC0080781 • Drinking Water Approval ID 01-55-483 • EPA Hazardous Waste Generator ID NC0000041277 • Air 7171 • 404 Permit Action ID 199404202 • Landfill LCID 55-A • Septic System (county) 340-05-93 Supplemental Information NC #0080781 Permit Renewal Application Feb. 01, 1996 Page 2 of 12 Outfall 001: System Description Outfall 001 discharges treated wastewater from the Wastewater Treatment (WT) system through a flume to Killian Creek below the LCT site. The WT system basin consists of two parallel concrete lined treatment cells (250,000 gallons each). The treatment basin provides a common mixing point for all site wastewater. Discharge from the basin is on a batch basis and is neutralized while discharging. Raw water is withdrawn from Killian Creek and stored in the 35 million gallon Raw Water Storage Pond. The pond is equipped with an overflow pipe to wetlands which flows into Killian Creek. The raw water intake screens are sparged with air periodically to remove trapped creek debris. This debris is flushed back into the creek. From this pond, raw water is processed by the filtered water and demineralized water treatment systems in order to make pure service water for combustion turbine operations and plant processes. The wastewater and chemicals generated by these processes are discharged to the wastewater treatment system at the LCT site. The wastewater treatment system basin provides settling and neutralization prior to discharge. This basin processes wastewater flows from four turbine sumps, the Maintenance/Warehouse sump, the water treatment system and from non-point stormwater sources (fuel filter skids). The total combined effluent from these sources is approximately 0.27 million gallons per day (MGD). Wastewater from the WT treatment system is discharged to Killian Creek at Outfall 001 . Supplemental Information NC #0080781 Permit Renewal Application Feb. 01, 1996 Page 3 of 12 Filtered Water System Flow from the Raw Water Storage Pond is directed to the filtered water system where it is treated for process use. The filtered water treatment system at LCT consists of a clarifier, three gravity sand filters and a clear well. Wastewater and raw water solids from the filtered water system are drained to the wastewater treatment basin, which provides settling treatment. Solids are periodically removed from the treatment ponds and properly disposed in accordance with G.S. 143- 215.1 and in a manner approved by the North Carolina Division of Environmental Management. A. Clarifier Just prior to the flash floc tank, gaseous chlorine is injected into the raw water. The cationic polyelectrolyte is added from a unit called a "Poly Flow". This unit receives dilution water from a filtered water compression skid and injects the polyelectrolyte into the flash floc tank. Also, the clay receives dilution water from the filtered water compression skid and the clay slurry is pumped into the flash floc tank. The clarifier utilizes typical water treatment chemicals such as cationic polyelectrolyte, clay, and gaseous chlorine for the primary treatment of raw water. - The sedimentation wastes collected in the clarifier consists of solids that were suspended in the service water. Approximately 110 gallons per year of polyelectrolyte may be used. The average volume of water required for desludging the clarifier is between 50,000 - 100,000 gallons per day. Typically, these sedimentation wastes (which consist of mud, silt, clay and flocculant precipitate) along with dilute water treatment chemicals and by- products, gravity flow from the bottom of the clarifier to the inlet of the wastewater treatment system. Supplemental Information NC #0080781 Permit Renewal Application Feb. 01, 1996 Page 4 of 12 B. Gravity Filters There are three gravity sand filters composed of anthracite (coal) and sand, downstream of the clarifier in the water treatment process. Normally, each of these filters is backwashed two to five times each day during peak operation. Each backwash uses about 10,000 gallons of water. On the average, 90,000 gallons of backwash water is produced daily from filter backwashes. This wastewater drains to a trench that discharges to the wastewater treatment basin. The sand filter is changed on an as needed basis. The filtered water is stored in one of two 400,000 gallon filtered water tanks (A and B). Of this total volume of water, 300,000 gallons are designated for fire protection usage. //. Demineralized Water System The Demineralized Water System provides high purity water for nitrous oxides (NOx) injection into the combustion turbines and for miscellaneous plant usage such as housekeeping, water wash down and cooling water makeup. A. Activated Carbon Filters The Demineralized Water System includes three, 235 ft3 carbon filters. These filters are typically backwashed weekly. The amount of water required to backwash one of these filters is 350 gallons per minute for a ten minute flush and 250 gallons per minute for a five minute rinse. This produces roughly 5,000 gallons of water per backwash. Backwashes may occur daily or weekly, depending on station operation. The carbon is replenished as needed and the spent carbon is routed to the wastewater treatment basin. Supplemental Information NC #0080781 Permit Renewal Application Feb. 01, 1996 Page 5 of 12 B. Demineralizers There are three trains of resin bed regenerative demineralizers. Each train consists of one anion resin bed and one cation resin bed. Normally, one to three trains of demineralizers are in operation. The demineralized water produced is stored in two demineralized water storage tanks (A and B) which have a capacity of 1 .4 million gallons each. Regeneration of one anion/cation demineralizer train may occur as often as once per day. A typical regeneration of one train takes approximately 50,000 gallons of water. The amounts of required acid and caustic will vary as dictated by operational requirements. Wastewater from these regenerations is discharged to a 150,000 gallon neutralization tank. The wastewater is neutralized prior to discharge to the wastewater treatment basin. The acid and caustic used in the neutralization process are stored in day tanks which are 150 gallons each. In the event of a leak from the day tanks, the acid or caustic would be neutralized and drained to the wastewater treatment basin. The capacities of the bulk sulfuric acid and the sodium hydroxide tanks are 4,000 and 4,500 gallons respectively. III. Combustion Turbine Sumps The four turbine sumps are concrete structures which have two pumps per sump. These pumps are operated on an alternating basis. After a preselected time period, the controls are automatically cycled so the pump operation is swapped. The wastewater is pumped and hauled. Turbine sumps collect wastewater from four oil/water separators. These oil/water separators receive wastewater from various turbine processes, such as miscellaneous piping leaks, wash down water and stormwater runoff. This wastewater may, contain small amounts of propylene glycol, lube oil and/or fuel oil as a result of piping leaks or false starts from the turbine. Table 1 lists additional chemicals which are presently being used at the station and which may be present in the wastewater. Supplemental Information NC #0080781 Permit Renewal Application Feb. 01, 1996 Page 6 of 12 • Generically, these chemicals may be classified as: a. Corrosion inhibitors and microbiocides b. Housekeeping chemicals c. Surfactants and defoamers d. Maintenance chemicals and degreasers e. Water treatment chemicals. The turbine sumps process roughly 90 gallons per day to 4,200 gallons per day of wastewater. The following are the waste streams collected in the turbine sumps which have oil/water separators, with the exception of the compressor water wash which by-passes the oil/water separators: a. Fuel oil from false starts b. Lube oil leaks c. Cooling water leaks d. Water wash down of turbine decks e. Fuel oil filter skid drains f. Compressor water wash. A. Fuel Oil From False Starts A starting turbine may not get an ignition flame on the first attempt. As a result, the engine has to be shut down and the combustion chamber fuel drained prior to a system restart. B. Lube Oil Leaks Intermittent lube oil piping leaks may occur on each combustion turbine during normal operation. When the combustion turbines decks are periodically hosed down with water as part of the housekeeping practices, these trace amounts of oil are flushed to the oil/water separator. Supplemental Information NC #0080781 Permit Renewal Application Feb. 01, 1996 Page 7 of 12 C. Cooling Water Leaks Intermittent cooling water leaks may occur around the cooling water system pressure fitting gaskets. This amount is usually very small. These leaks contain propylene glycol and a corrosion inhibitor (See Table 1). D. Water Wash Downs During construction as well as during normal operation, the combustion turbines or their decks are periodically water washed for housekeeping purposes. This volume is approximately 200 to 400 gallons. E. Fuel Oil Filter Skid Drains Fuel oil filter skids are located in the turbine yard separately from the combustion turbines. There is a filter skid for each combustion turbine. Each skid area is curbed and furnished with a yard drain. Rain water washes trace amounts of oil to these drains which lead to the oil/water separator. F. Compressor Wash Water The interior and blades of each turbine compressor is water washed twice per year. Approximately 3,000 to 3,500 gallons of water is used to perform this turbine blade washing. This water drains directly to the turbine sumps. When this procedure is being performed, the sump pumps are isolated and the sump acts as a collection point for this wastewater. The wash water is pumped and hauled. Supplemental Information NC #0080781 Permit Renewal Application Feb. 01, 1996 Page 8 of 12 IV. Wastewater Treatment Basin Operation Presently, the wastewater treatment basin is receiving wastewater streams from those sources listed in Parts I and II of this Supplemental Information. Those sources listed under Part III (Combustion Turbine Sumps) are presently being pumped and hauled by a licensed vendor. In the future, modifications will be made to the basin allowing all waste streams to go to the wastewater basin. When modifications are completed, all waste streams will be discharged from the basin. V. Storm water Stormwater runoff is diverted into six different drainage systems. Stormwater (SW) systems are as follows: 1 . SW 001 • Transformer skid oil/water separator • Runoff from transformer skids • Drains to the raw water storage pond, which over flows to wetlands then to Killian Creek 2. SW 002 • North side runoff (Combustion Turbine Units 1 - 8 ) • Drains to the raw water storage pond, which over flows to wetlands then to Killian Creek 3. SW 003 • Warehouse receiving area (small area) • Drains to open area at East end of site 4. SW 004 • East side runoff • Drains to wetlands then to Killian Creek Supplemental Information NC #0080781 Permit Renewal Application Feb. 01, 1996 Page 9 of 12 5. SW 005 • South side runoff (Combustion Turbine Units 9 - 16) • Drains to wetlands then to Killian Creek 6. SW 006 • Oil spill containment basin oil/water separator • Used oil storage tank skid runoff • Fuel oil unloading pad runoff • Oil spill containment basin runoff • Drains to wetlands then to Killian Creek. Various herbicides and pesticides are applied on the site by a vendor. These applications are applied in compliance with manufacturers' guidelines by licensed applicators. VI. Drinking Water Drinking water is supplied to the site from two wells. The well raw water is pumped into a common main which goes to a central treatment building. The water is then chlorinated and goes through a corrosion control system. After treatment, the water is stored in a hydropneumatic storage tank and is distributed to the potable drinking water distribution system upon demand. VII. Sanitary System Sanitary wastes from the plant are treated by a 2,000 gallon septic tank. Sanitary effluent is pumped by a lift station from the discharge chamber of the septic tanks to a leachate field for final treatment. Based on annual data, the average daily flow to the leachate field has been approximately 750 gallons per day. The sanitary system is permitted by Lincoln County. Presently, the lab sink drain is routed to the sanitary system. When future modifications are made to the wastewater treatment basin, the lab sink drain may be rerouted to this basin. This waste stream will include the chemical reagents listed in Table 1 . Supplemental Information NC #0080781 Permit Renewal Application Feb. 01, 1996 Page 10 of 12 VI I. Spill Prevention The LCT has two 5.5 million gallon above ground fuel oil storage tanks. Each above ground oil tank at LCT was designed with secondary containment which is capable of containing the entire contents of both tanks. This station has both an SPCC (Spill Prevention, Control, and Countermeasures) plan as well as a FRP (Facility Response Plan) as specified in Federal regulations 40 CFR 112. Detailed listings of oil sources at this station are kept current in both the SPCC and FRP plans. Supplemental Information NC #0080781 Permit Renewal Application Feb. 01, 1996 Page 11 of 12 IX. Chemicals on Site Table 1 CLEANING CHEMICALS MAINTENANCE CHEMICALS Germicidal Spray and Wipe Fuel Oil Rugbee Foam Shampoo Lube Oil M&S Liquid Deodorant Turbo Clean Simple Green CT-414 Degreaser Pine Power CRC Heavy Duty Degreaser Ultra Clean Propylene Glycol Fantastic Betz Powerline 3201 Formula 409 Sodium Chloride (brine soak demin) On&On Floor Wax Hydrogen Peroxide (sand filter disinfection) Emulsifiable Stripper Surfactant (Triton-X or CF) Taski P44 Defoamer Tap Magic (cutting fluid) Sultex (cutting oil) CHEMISTRY REAGENTS SC trim 210 Citric Acid Solution Nalco-8105 Polymer Amino Acid F Reagent Solution H-303 Biocide Molybdate Reagent Coagulant Aid (Clay) DPD Chlorine Reagent Propanol Potassium Hydrogen Phthalate ( toc std) Ammonium Hydroxide pH buffers - 4, 7, 10 Formazin, 4000 NTU CAN Titration Solution Ferroin Indicator Various amounts of these substances may go to the wastewater treatment basin due to use in site laboratories, small leaks, spills, or drips from closed loop systems. Supplemental Information • NC #0080781 Permit Renewal Application Feb. 01, 1996 Page 12 of 12 X. Hazardous Substances The following is a list of the hazardous substances located on site that are identified in Table 117.3 of 40 CFR 117. These substances are anticipated to be discharged to the Water Treatment system on a continuous or intermittent basis within the scope of relevant station operation. Table 2 Hazardous Substances at the Lincoln Combustion Turbine Station POLLUTANT QUANTITY LOCATION USE Ammonium hydroxide 6 gal. Lab pH control/cleaning Chlorine (gas) 1200 lbs. Chlorine House near Disinfectant Service Bldg. Hydrochloric acid 6 gal. Lab Water Analysis Nitric acid 1 gal. Lab Sample Preservation Sodium Hydroxide 150 gal. Waste Treatment Demineralizer Building Sodium hydroxide 4500 gal. Service Building Demineralizer Sodium hydroxide 2 lbs. Lab Water Analysis Sodium hypochlorite (12.5%) 55 gal.. Potable Water Bldg. Disinfectant Sulfuric acid 150 gal. Waste Treatment Demineralizer Building Sulfuric acid 4000 lbs. Service Building Demineralizer Sulfuric acid 4 gal. Lab Water Analysis Values represent maximum quantities usually on-site at any given time and do not necessarily reflect quantities discharged. Various amounts of these substances may go to the wastewater treatment basin due to use in site laboratories, small leaks, spills, or drips from closed loop systems. *Listed in 40 CFR 302.4 - Table 302.4 List of Hazardous Substances and Reportable Quantities. Supplemental Information SOC PRIORITY PROJECT: No To: Permits and Engineering Unit Water Quality Section Attention: Phyllis Cameron lute: March 23, 199P AUTHORIZATION TO CONSTRUCT _JP 7(7 Dom.::r:jlT REPORT AND RECOMMENDATIONS CounL1. ; inc;:;.ili MRC) No. : 98-21 n TT- NCOO PART I - GENER T TNFORMITTnN 1 • Facility and Address: Lincoln Combustion Turbine Station c Luke Power CormnrInv 13339 1 cis Ferry Road Huntersvi l ii e, N.C. 28O A-7 9901 2 . Date of On-Site Investigation: February 23, 1396 -. . -_..-r t Prepared T.I -l T Report By: .'.ii...,=._�. L. Parker, E..:-- - - _ Per gin^ Contacted and Telephone Number: John ' ?nece '-02 ' .: -f v7 --�3 z . Verified D, - ohm-ge Point ( -) , Lint --- -`ll Latitude: 'Z5" 2E ' 08" T �nnnit ae; ,l rt1 T r'n Attach a USGS map extract and indicate treatment facility cite and di-?char,-* point nn map. US/S Quad No. : F 14 NE 6. Site size and expansion area consistent with application : Vec 7 . Topography (relationship to flood plain included) : The WiAiTCP cite i net ' c plain o•-•au`e,a in a flood 8 . Location cif Nearest Dwell l iner• None within _000 _Pet o the ► ! T Page Two PAY. L II - DESCRIPTION Or D I S`. " '-`GE AND TREATMENT VIrNi WORKS K 1 . T. x Facility 1 . � t � � i �� � C1: �� , _mc-: nt � . , . a _ Current permitted capacity : O _ OY ..-) O MGD b . DaLe ( s ) and dolls Lr• ucLioii acLiviLies allowed by previous 7\ Trc• I ccC' i1 (r � pr sr ii•vtc T. n n ry • TAT 7\ - -+ v< I �i t i i !N v •ti' y LA y ...i • t I / :. a • c: . Actual treatment capacity of the current facility J � dcsi gn v of nmc; ) : 0 . 09505 1` TD . d . Description of existing or substantially constructed 7 W ' f I i t-+ iC 1 1 ! i r i (g ; r•t✓ i-: r r i►-► i i 1 i is i i i i I coiisisL oL an oil / waLer• separaLor followed by a Lwo - ccll scttlin. y pond . 2 . Type of Proposed Treatment Facility : The applicant. proposes to construct a J . i r'il7 a : ration tank . 3 . Residuals Handling and Utilization / Disposal Scheme : r1 rim r _ Lamd + r: L } , F: T7T T ," _ ! __ rn 1 - rI ; r : i 1 c.�: i 1 siLe per•It11LLed Lo DPC . a . Tr•ea Lmcii L P1_ an L Cla i fi a Lioii : Classi C r. ( . 4911 Wastewater Code ( s ) : 40 Main Treatment Unit Code : !-) OOOQ 6 . iltl)Or• LaI1L SOC / JOC or Compliance Suileciuie DaLes : N / A .H r, :.�i .ri •47.. _may, i , `.I +f. 1 Page Three PART III - EVALUATION AND RECOMMENDATIONS The permittee, Duke Power Company (DPC) , requests approval to construct a 40, 000 gallon aeration basin to supplement biological degradation of the existing waste stream at the Lincoln Combustion Turbine station. Since July, 1995, NUDES Permit compliance problems, resulting from high effluent levels of BCD, necessitated DPC having to P, H industrial wastewater off- site for disposal. The addition of the aeration basin should allow the existing wastewater treatment system to better assimilate/treat influent waste streams having high BCD. Pending a technical review and approval by P&E, it is recommended that the ATC request be approved. Signature of Report Preparer Date 4.y. 0"/ Water Qualit r Regional Supervisor rate h:\aLe\ale9U\dvziQlz.alc State of North Carolina çiY and Natural Resources IY 21 A7lirilFA Division of Water Quality // r James B. Hunt, Jr., Governor Wayne McDevitt, Secretary 1=30E N A. Preston Howard, Jr., P.E., Director )...':. C)k March 13, 1998 titirz�,�;::, ; ,G. ►.ttr .I;fr� :s, NXftJ;:At, RESOURCES Ms. Angela M. Grooms DUKE POWER MAR 17 1998 Group Environment, Health & Safety 13339 Hagers Ferry Road ;tlYl,,:;dPr FNV'.OIUttMt`ITAt Huntersville, North Carolina 28078-7929 a att t ttfi1iA1 OFFICE ` Subject: NPDES Permit NC 0080781 05'1Application Number ACA080781 51 ATC Request Acknowledgment V Lincoln Combustion Turbine Station Lincoln County Dear Ms. Grooms: The Division of Water Quality's NPDES Unit hereby acknowledges receipt of your request for Authorization to Construct (ATC) in accordance with NPDES Permit Number NC0080781 on March 12, 1998. This application has been assigned the number shown above. Please be aware that the Division's regional office, copied below, must provide recommendations from the Regional Supervisor prior to final action by the Division. You should be aware that the ATC review process generally takes 90 days from the date your complete submittal is received. This 90 day process may be extended if additional information is required. Should any additional information be required, you will be contacted by the review engineer. If you have any questions, please contact Phyllis Cameron at (919)733-5083, extension 538. PLEASE REFER TO THE ABOVE APPLICATION NUMBER WHEN MAKING ANY INQUIRIES ABOUT THIS APPLICATION. Sincerely, i2/./..zez; eet.44itee__,4 David A. Goodrich Supervisor, NPDES Unit cc: NPDES Unit Permit File P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post-consumer paper 0' . . 18'-5 " r \, / \ , 270' -—-—-—-—------— —D ii •-------------- 90' 6'-11 i" . . Q 6,-5i" ,/, \' // 2'-3" s� , TYPICAL PLAN VIEW , 61 Y 8 -8 t;;ti�,;;; /+Ii i\',. I :r ."NA'1( .:_',L 18'-5-9/16" LD. DIAMETER TANK d/ 22'-1-3/4" HIGH ONE JET AERATOR IN CENTER \s.'3'-6" MAR 17 1998 OF TANK F ^ �� 8" LIQUID LINE `A- �`, yy 4 AIR LINE V DASHED LINES INDICATE PIPING / ,0 6 ;,1[ I;;,;� �F1�..E "ENT BY OTHERS di&'\ JET AERATION SYSTEM � DUKE ENERGY CORPORATION 44:0.44)\/ ��c, PO# FH 40338 �> �,� 180' MSI REF: 11097 DECEMBER 10, 1997 ,� DWG# DUKE1 EP7 4r, , MIXING SYSTEMS, INC. 7058 CORPORATE WAY ivtrAcismewt- 3 14c ® DAYTON, OH 45459 225' I I PH: 937-435-7227 FAX: 937-435-9200 1 • BY OTHERS 1 -BY M9 TYPICAL ELEVATION VIEW Ir_-I- i . 18'-5-9/16" I.D. DIAMETER TANK 22'-1-3/4" HIGH ONE JET AERATOR IN CENTER OF TANK • I 8" UQUID UNE 4" AIR UNE SUPPORTON PLATES TANK I I DASHED Y D RSS INDICATE PIPING • BY OTHERS I ! ALL NOZZLES PROJECT 8" FROM I TANK WALL TO FLANGE FACE i I I I 6,.1 e� N. Vf WI 12' ! I �`� f I 17' ALL FLANGES THAT BOLT HOLES INSTALLED STRADDLE CENSUCTERLINE 2'-1i" 21' ' I I • 1- 4" AIR LINE 1►—L� WALL SUPPORTS I — 2'-3' I 6'-11i. BY OTHERS BY 6'-5i" MSI ' s I 8�LIQUID LINE fi- ! , i _ - o ` T--{ 4 3._7 I 4'-6" I�� ---I --Nt11Tr ''i' 7 4. 7 ! I L Lim - 3' i 4 _ I 2'-8" r JET AERATION SYSTEM I I _ 1f' ,14� 1 -ITT I I DUKE ENERGY CORPORATION P0# FH 40338 PUMP PAD MSI REF: 11097 • BY OTHERS --8' 1 7'-8i' DECEMBER 10, 1997 3'-6' DWG# DUKE2 EL7 • 10" SUCTION LINE 18'-54" I.D. ' , ,' MIXING SYSTEMS, INC. • /4'10 7058 CORPORATE WAY Oo DAYTON, OH 45459 , I I PH: 937-435-7227 FAX: 937-435-9200 1 40" .{ MINIMUM TANK OPENING •I 38" I • 38" - 40" x21.. - - - - 24" 4" AIR UNE 10" lir 1 • I O0 I - - - - - - - - 21" . I I \ . I 9" I 8" UQUID LINE ,4 , 14 -1- 15' 29" L- ' JJ / t _ - - 24=1. 32" --ti- --ti- 4 - �_ � 4" AIR _ FLANGE - I (4SUPPORT TOTAL)LEG I II L LOCATION OF ' '' �) '' 11 AIR LINE0 l SUPPORT HOLES I 24" 1 2SUPPORT x 5/8" I PLATES 1/2 THREADEDDUD TYPICAL ELEVATION VIEW ON TANK EM1JA12 BY OTHERS 1/4" THICK I T-g:-------1 RUBBER PAD TYPICAL PLAN VIEW -IT 2-1/2" SCH 40 I 4 EM1JA12 304 SS PIPE • �� --8"9" 0 0 11 FIELD WELD111 I BASEPLATE DETAIL • 3" SCH 40 SUPPORT LEG DETAIL 9 x9„ x1 4 EDDY MIX JET AERATOR DETAILS 304 SS PIPE THICK ONE EM1JA12 IN CENTER OF TANK INSTALL JET AERATOR SUPPORT LEGS 9"x 9"x 1/4" 8" LIQUID LINE WITH 150# FLANGES USING RUBBER PAD, LOCK WASHER, BASEPLATE 4" AIR UNE WITH 150# FLANGES FLAT WASHER AND NUT SOME FIELD WELDING WILL BE REQUIRED JET AERATION SYSTEM POSITION AERATOR SUCH THAT THE FOR ADJUSTING SUPPORTS DUKE ENERGY CORPORAT mill. MIXING SYSTEMS, INC. • NOZZLES AIR STRADD DLE U THE PIPING RLINE BOLT BASEPLATES TO PADS (BY OTHERS) PO# FH 40338 7058 CORPORATE WAY OFPOSITION SUPPORTS SUCH THAT HARDWARE FOR ATTACHING AERATOR LEGS MSI REF: 11097 ��'� 0 OP�7 DAYTON, OH 45459 THEY DO NOT INTERFERE WITH TO AERATOR SHALL BE SUPPLIED BY MSI DECEMBER 5, 1997 mi PH: 937-435-7227 ALL HARDWARE IS 18-8 SS DWG# DUKE3 EX7 FAX: 937-435-9200 THE -JET NOZZLES " .. . . • .lir01 TYPICAL SUPPORT DETAIL ' 1� 1/4"NEOPRENE RIBBER CLAMP DIMENSIONS FRP PIPE PIPE INNER CLAMP C.L. CLAMP PIPE CLAMP THICKNESS 1/4" CUT SUPPORT TO RIGHT LENGTH 1 PIPE THICK- O.D. CLAMP THICK- HOLES WIDTH AND WELD IN FIELD I.D. NESS (D1) (D2) NESS (B) (A) USE FOUR 3/4"DIAMETER BOLTS 4" 0.21" 4.42" 4.92" 0.25" 8.42" 11.42" PER PIPE CLAMP 8" 0.21" 8.42" 8.92" 0.25" 12.42" 15.42" (BY MIXING SYSTEMS) • BOLT BASEPLAIES TO TANK PADS (BY OTHERS) —j _I 1/2" --.-1 3" BOLT HOLES . , 1k_42_a_ 7/a"11 1-1 "SLOT I I I ROUNDED ENDS r-I- 2i" -_a- l 1 1 1, r . i I D , 28' B I / 1/4"NEOPRENE A �1 RUBBER 1 I ci---N_ I 45" ( I 1 48" 01 r__-= 4" 1 1I i Yi 24" 19" , \�"� t/eNEOPRENE RUBBER 27" I t I Rue 1 4D L J SI�PPORT LEO I OR7 lE0 4" 3041 SS 40 3 8 1 1 1 15" FIELD MELD I////-FEW t,ELO III 1 B" TH11 1 I 33-1/22P1 S01E40 II)/-3-1/23 •BASE 40 L I J 304L SS L 4. 304L SS ' 1 1/4'•ASEPLATE 1 I / -1/4"BASEPIATE L — _ 1-[[� 1 4 / 1 SUPPORT PLATE I�-t t-I-I 3" I I I I I F-•-,ON TANK 3" II I I I I e.. II II BY OTHERS 1 'I ,I I 2" I I I } LIQUID LINE WALL SUPPORT } AIR LINE WALL SUPPORT L r J q" 9" I' t t-A 7 SUPPORT PLATE I I I I r------e" ' 3 I. IIr BY TANK BASE PLATE DETAIL l UOUID/AIR LINE FLOOR SUPPORT N. I x 1/4" BASE PLATE FOUR 7/8" ANCHOR BOLT HOLES -�- - e" e' JET AERATION SYSTEM MIXING SYSTEMS, INC. DUKE ENERGY CORPORATION 7058 CORPORATE WAY PO/ Al 40338 ��•>♦ O° S•�� DAYTON, OH 45459 • 1 MSI REF# 11097 r FAX:PH: 9937 37-4435�9200 DR 5, 1997 DWWG/G/ DUKE4 ES7 , • 0' , I v.-- -.N"• Se . I ')C / 2' . 270' - •� - �� --------------- 90' • 'C . 15'/ • . /" 18'-5j" I.D. .X. ./.)\ / 3'-6"225' SUPPORT LOCATIONS — PLAN VIEW , 18'-5-9/16" I.D. DIAMETER TANK 22'-1-3/4" HIGH ONE JET AERATOR IN CENTER JET AERATION SYSTEM OF TANK DUKE ENERGY CORPORATION 180' $�� LIQUID LINE PO# FH 40338 '7 1' MIXING SYSTEMS, INC. 4" AIR LINE MSI REF: 11097 7058 CORPORATE WAY DASHED LINES INDICATE PIPING DECEMBER 10, 1997 Q DAYTON, OH 45459 BY OTHERS DWG# DUKES EX7 ,I I PH: 937-435-7227 FAX: 937-435-9200 8-DISCHARGE 150#F.F.FLANGE 14-K-« COUPUNG GUARD 1 immemmums —► Mt— " 10"SUCTION F.F.FLANGE HAS OTY.16 L 1.8UNC TAPPED HOLES FOR ' i_ 300NCASING , _ _ _ _ _ , �, . 440%. I_ ' ' r - ,.--- ______,g.. __J- ,.. _. , 0 '\, I O p 1 i i )T , ® r D J Hole 1 (4 TYP.) ,��II LI 1 I I ,i -~r_ IMIIIIIMI I 1 \ I 1'NPT DRAIN 1110111111illik I N 1-4--E-6-4-1 F -e—H i I F A B - 62.00 26.00 4.00 18.50 7.75 1.75 5.25 11.25 1.00 6.00 18.00 5.25 2.00 A B C D E F G H J K L M N DRIVER .COUPLING MISC. R. A. MUELLER INC. H.P. MA MANUFACTURER BASE 10 900 REXNORD-OMEGA CAST IRON SCALE: NTS GOULDS SERIES XLTX DRAWN BY:JDF FRAI.E ENaOSURE SeE WT.APPROx DATE: 8 X 10 - 13 CHECKED BY:DAD TEFC • 284T HOSTILE DUTY ES20 1500# CUSTOMER: MIXING SYSTEMS PHASE/HERTZ VOLTAGE CUSTOMER P.O.#: _ • 3 / 60 460 RAM JOB NO. DRAWING CODE DRAWING NO. INSULATION MANUFACTURER U.S.E.M. 58064 BC9-DXB-141-900 58064-1 8-DISCHARGE 150#F.F.FLANGE M .I. . y scommsomm MOUNTING HOLE LAYOUT FOR �` ` FRAME SUPPORT FOOT. I I 10-SUCTION F.F.FLANGE HAS V OTY.16 1-8UNG TAPPED HOLES X • COA ____g___..___.) - FOR 300#CASING aill 0 z w - 0 1 1 o O FAU ® r J D I (4 TYP.) ,�. � I — 1ni���r1 _ H _FR—G K 1 F I�—E I'_ F L A L I B .) C 18.75 17.75 .88 14.50 8.00 4.00 2.75 .75 .88 5.00 2.50 27.88 2.38 4.06 .63 X.31 18.00 6.00 4.50 A B C D E F G H J K L M U V W X Y Z OPERATING CONDITIONS CONSTRUCTION Liquid Manufacturer Model WASTEWATER GOULDS 3196 XLTX GPM T.D.H. Size Impeller 1200 20' 8 X 10- 13 DI Temp. F Suction PSI Casing Shaft Sleeve AMBIENT DI 316SS Sp.Gr.@ P.T. Vapor Press. • Impeller Dia. Imp.Max/Min. R. A. M U E L LE R INC. 1.0 10.875" 13"/10" Discharge Press B.H.P.Rating Pump RPM SCALE: NTS GOULDS 3196 XLTX DRAWN BY: WSY 900 DATE: 8 X 10-13 CHECKED BY:DAD Viscosity @ P.T. Curve Number Rotation Lubrication CUSTOMER: MIXING SYSTEMS ' CW OIL CUST.P.O.#: acking RAM JOB# 'DRAWING NUMBER STD. 58064 BC9-DXA-000-000 58064-2 11:56AM GP EPD MKT31556B bi . '--•-- -- • - - - Power (BHP) . At S . G . .. i ' • •• Do m . ►- F,, N N . _ . -4 z o cn o cn . o cn . .Efficiency (%) - O O O O O • Q •O O O p H O• . Z Z N n O N I-I O . - T o Z .,Total . Head- (FT) • -� a _ - • G7 -i C �... ' ,.. - N • N N _. . L w . � • . -0 0.-I m S. cc N O •. 0 d m N m O Z •r r - m N 3 O • • - rnn o . . • • ,Irnm :. . o r O - - O.- ' O .tc ' _ • • rni ! -- ---r. . . . . . ._ . _ ., - - - . m S o • . = - alto . c� n • 3 a m m °' cn a�i Q1 m r 7 n o O ' ,- CD • r+• p • U7 -171 CO �-' a rt ►� In '� `< l--, o 'fl = • a �• Z o C . a 41 • c o < .A �.,. rn _ cn 0 - , < - 0 _= j . O . a o n m m �, .-t,•s • R. , m coo a N • r c . . n • Or O ! • > > .. _ ,11 • • -_ . ' s".- •r a m?G �� 1✓� � N ."•• . 0 •. a1K�. w . _-. 1, -,e, ; . _ ' ' '' • "" `...1.. ...- rY� - . F. ,.•P' - F x1 +.1 n .` tyy r •..meµ.l4 ti cu rie`• :at7ai4 "--r- _. ••:,.. i • z.,- Y'. r—. 0- ,ll } YG• n:6?�'i. Sl- v -' • y� Tv� 7 ��•!" � �F y pC�„. S" v^�!t`+. +.L�' .4r + r"Y"� tr,ts!a+. ,-T V `• "C r_. JY1 0 . • �x�4 x i y • c Lc • ;:cr ro-'4• P-A, _ ,�-..• x ` �{ �. HORIZONTAL MOTOR DIMENSIONS - - .THREE PHASE - CAST IRON TEFC & EXPLOSIONPROOF ' • ' TYPES CT, CTE, TCE, CE, LE, L, NC, LC • • ...._M P • CD ' W"b- . -: I: --1... ..--' it :: CON .: 0 Fill kV"_I a Ell NOTES AA • 2F CONDUIT.. B A ---J ' MAX.• MAX. MAX, MAX, SD• FRAME A B. C D 2F Fi N 0 P U AA KEY 56 6-1/2 4, 12-1/2 3.1/2' 3 11/32 2-11/64 7-1/2 7-3/4 5/8 3/4 3/16 • 143T 6-1/2 6 12-11/16 3-1/2 4 11/32 2.3/8 7-1/2 8 7/8 3/4 3/1e • 145T 6-1/2 6 12-11/16 • 3-1/2 5 .13/32 2.38 7-1/2 8 7/8 3/4 3/16 182T 8-7/8 5-3/4 15-3/16 _ 4-1/2 4.1/2 13/32 2-15/16 9-5/8 9-1/2 1-1/8, 3/4 • 1/4 184T . 8-7/8 6 3/4 _ 16-3/1e 4-1/2 5-1/2 13/32 2-15/16 9-5/8 9-1/2 •1-1/8 _ 3/4 1/4 — 213T -10-1/2 7 18-9/1e 5-1/4 5-1/2 13/32 3-3/4 11 11 1.3/8 1 5/16 215T 10-1/2 8-1/2 20-1/16 5-1/4 7 13/32 3-3/4 11 11 1-3/8 1 5/16 2547 12-1/8 10- 1/4 23-1/4 6-1/4 8-1/4 17/32 4-3/8 13 14 1-5/8 1-1/2 3/8 14 10 17/0E 4 3f& 1.3 11 1 ;48 . 1 14: all 284T 13-3/4 11-1/2 26-1/6 7 , 9-1/2 17/32 5 14-1/4 14-3/8 1-7/8 1-1/2 1/2 286T 13-3/4 13 27-11/16 7 11 17/32 5 14-1/4 14-8/8 1-7/8 1-1/2 1/2 286TS 13-3/4 13 26-1/4 7 11 17/32 3-5/16 _14-5/32 14-5/16 1-5/8 1-1/2 3/8 3241 15-3/4 13-1/2 29-11/16 8 10-1/2 21/32 '-, 5-5/8 16-3/8 , 17 2-1/8 2 12 324TS 15-3/4 _13-1/2 28-3/16 8 10-1/2 21/32 3-7/a 16-3/8 16-3/4 1-7/8 2 1/2 326T 15-3/4 , 15 31-3/16 8 _ 12 21/32 5-5/8 16-3/8 17 2-1/8 2 1/2 ' . 32613 15-3/4 15 . 29-11/16 8 12 21/32 3-7/8 16-3/0 16-3/4 1-7/8 2 1/2 • • 364T 17-3/4 14-1/4 32-1/8 9 11-1/4 21/32 6-11/32 18-3/8 19-1/8 2-3/8 3 ' 5/8 384TS 17-3/4 . 14-1/4 30 9 . 11-1/4 21/32 3-7/8 18-9/32 18.9/16 1-7/8 3 12 3657 17-3/4 15-1/4 33-1/e 9 12-1/4 21/32 ' 6-11/32 18-3/8 19-1/8 2-3/a 3 5/8 365TS 17-3/4 15-1/4 31 9 12-1/4 21/32 3-7/8 18-9/32 18-9/16 1-7/8 3 1/2 404T 19-3/4 15-1/4 36-1/2 _ 10 12-1/4 13/16 7-5/8 20-1/2 21-1/2 2-7/e 3 3/4 405T 19-3/4 16-3/4 38 10 13-3/4 13/18 7-6/8 20-1/2 21-112 2-7/8 3 3/4 . 405TS 19-3/4 �16-3/4 35 10 13-3/4 13/16 4-3/8 20-7/16 20-7/e 2-1/8 3 1/2 _ 444T 22 17-12 43-7/8 11 14-1/2 13/18 8-7/8 22-3/4 23-1/2 3-3/8 3 7/8 444TS 22 17-1/2 40-1/8 11 14-1/2 13/16 5 22-3/4 23-12 2-3re 3 5/8 • 4451 22 19-1/2 45-7/8 11 16-1/2 13/16 8-7/8 22-3/4 23-1/2 3-3/8 3 ` 7/8 445TS 22 19-1/2 42-1/8 11 16-1/2 13/16 5 22-3/4 23-12 2-3/8 3 5/8 447T . 22 23 49-3/8 11 20 _ 13/16 r 8-7/8 22-3/4 , 23-1/2 • 3-3/8 3 7/8 • 447TS 22 23 45-5/8' 11 20 1 a/18 5 22-3/4 23-12 2-3/8 3 5/8 . 449T 22 28 55-1/8 11 25 13/16 8-s/B 24-ye 26-1/8 3.3/8 3-1/2 7/8 449TL . 22 28 57-1/8 11 25 13/16 10-5/8 24-1/8 26-1/8 4-3/8 3-1/2 1 449TS 22 28 51-3/8 11 25 13/16 4-7/6 24-1/8 26-1/e 1 2-3/e 3-1/2• 5/8 , _ .:IF` U. S. ELECTRICAL MOTORS �� DIVISION OF EMERSON ELECTRIC CO. MASON 208 • Tii•d WdET:20 - �= Duke Power Companyr `; ,2, ^�1 1`.�s sA Duke Energy Company paIrkpoukeer %n" Group Environmental, Health& ea�,�,ya Safety n 13339 Hagen Ferry Road �''� Huntersville,NC 28078-7929 DIVIS,u;i 4 _ Gf ;�E;; T July 30, 1997 Ms. Coleen Sullins Permits and Engineering Unit North Carolina Department of Environmental, Health and Natural Resources Division of Water Quality P.O. Box 29535 Raleigh, NC 27626-0535 SUBJECT: Name Change- Duke Power Company Permits Record No. NC-005157 CERTIFIED: P 109 267 719 Dear Ms. Sullins: Please be advised that Duke Power Company has acquired PanEnergy and the new company is known as Duke Energy Corporation. For your information, attached is a list of North Carolina Permits currently held by Duke Power Company. • Should you have questions or need additional information, you may contact Ms. Angela Grooms at(704) 875-5205. Sincerely yours, At-tr64- M g4ce-r-1 .-7 -- Angela M. Grooms Manager,Water Protection AMG/phs Attachment cc: M.E. Hollis Garry Rice Dan Oakley-NC Attorney General vRex Gleason, NCDEHNR, Mooresville, NC David Goodrich, NCDEHNR, Raleigh, NC Steve Mauney, NCDEHNR, Winston-Salem, NC Forest Westall, NCDEHNR, Asheville, NC Permits Currently Held:Y Allen Steam Station - NC0004979 Belews Creek Steam Station - NC0024406 Belews Creek Steam Station -WQ0005873 Belews Creek Stearn Station Flyash Landfill Permit#85-03 Buck Steam Station- NC0004774 Cliffside Steam Station- NC0005088 Dan River Steam Station - NC0003468 Lincoln Combustion Turbine Station- NC0080781 Marshall Steam Station - NC0004987 Marshall Steam Station Flyash Landfill Permit#18-04 McGuire Nuclear Station- NC0024392 McGuire Nuclear Station - NCS000020 McGuire Nuclear Station Solid Waste Landfill Permit#60-04 McGuire Nuclear Station -WO0002877 Riverbend Steam Station- NC0004961 Bridgewater Hydro Station- NCG500102 Cowans Ford Hydro Station- NCG500139 Lookout Shoals Hydro Station - NCG500120 Mountain Island Hydro Station - NCG500000 Oxford Hydro Station- NCG500119 Rhodhiss Hydro Station - NCG500108 Tuxedo Hydro Station - NCG500110 Fairfax Operations Center- NCS000206 Toddville Operations Center- NCS000207 S- A t'ta(1.. 't .n b n c,w,,,R qw ar v,e( l..v,.,..-1-, . State of North Carolina Department of Environment, Health and Natural ResourcesAltillirillirA Division of Water Quality ..........................•1 r James B. Hunt, Jr., Governor G E 1-7' N Fl Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director N.C. DEPT. OF September 4, 1996 ENVIRONM ENT, I-IEAT,TH, A NA'rURtI, rr_'.)Uit('Es Mr. John S. Carter Duke Power Company Electrical Systems Support SEP 19 1996 Environmental Division/Water Protection 13339 Hagers Ferry Road DIVISION 3F EtcLR77L!'T'L "')`!";GENT Huntersville, North Carolina 28078-7929 MQ(4RES63LE RE& N L OFFICE Subject: NPDES Permit Modification Permit No. NC0080781 Lincoln CT Facility Lincoln County Dear Mr. Carter: On July 22. 1996 the Division of Water Quality issued NPDES Permit No. NC0080781 to Duke Power for its Lincoln Combustion Turbine facility. A review of the permit file has indicated that two errors were inadvertently made in the permit. Accordingly, we are forwarding herewith modifications to the subject permit to correct the errors. These permit modifications are to the supplement to permit cover sheet and effluent page for outfall 001. The modifications remove the word "domestic" from the descritption of outfall 001 from the supplement page and further explain the flow measurement on the effluent page for outfall 001. Please find enclosed an amended effluent and supplement page which should be inserted into your permit.The old pages should be discarded. All other terms and conditions contained in the original permit remain unchanged and in full effect. These permit modifications are issued pursuant to the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency. If any parts. measurement frequencies or sampling requirements contained in this permit modification are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447,Raleigh,North Carolina 276 1 1-7447.Unless such demand is made, this decision shall be final and binding. If you have any questions concerning this permit modification,please contact Mr. Mark McIntire at telephone number(919)733-5083,extension 553. Sincerely, �� 21(- �'i/A. Preston Howard, Jr.,P.E. cc. Mooresville Regional Office/Water Quality Section Central Files Permits and Engineering Unit/Permit File Facility Assessment Unit Aquatic Survey and Toxicology Unit P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733 0719 An Equal Opportunity Affirmative Action Employer 50% Recycled/ 10% post-consumer paper Permit No. NC0080781 SUPPLEMENT TO PERMIT COVER SHEET Duke Power Company is hereby authorized to: 1 . Continue to operate a wastewater treatment facility consisting of an oil/water separator, a parshall flume and a two cell settling pond, discharging stormwater and process water through outfall 001 located at Lincoln Combustion Turbine Station, on NCSR 1511, west of Lowesville, Lincoln County (See Part III of this Permit), and 2. Discharge from said treatment works at the location specified on the attached map into Killian Creek which is classified Class C waters in the Catawba River Basin. A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0080781 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall he limited and monitored by the permittee as specified below: Ef(luent.____Characteristics Discharge Limitations Monitoring Requirements Lbs/day Units (specify) Measurement Sample *Sample Mon. Avg. Daily Max Mon. Avg. Daily Max. Frequency Tvoe Location Flow 0.4 MGD Weekly * * E Total Suspended Solids 30.0 mg/I 100 mg/I Monthly Grab E BOD, 5 Day, 20 "C 30.0 mg/I 45.0 mg/I Monthly Grab E NH3 as N Monthly Grab E Oil and Grease 15.0 mg/I 20.0 mg/I Monthly Grab E Total Residual Chlorine Monthly Grab E PCB's * * * Chronic Toxicity**** Quarterly Grab E Copper Quarterly Grab E Zinc Quarterly Grab E * Sample locations: E- Effluent ** The flow shall be either an instantaneous or continuous measurement. in the case of an instantaneous measurement, the flow shall be measured with a Parshall flume. in the case of a continuous measurement, the flow shall be measured with a totalizer. *** PCB's SHALL NOT be discharged from this facility. ****Chronic Toxicity(Ceriodaphnia) Phase ii at 23.0%, March,June, September, and December, See Part III, Condition E. *****After eight sampling events, the permittee may request a reduction in the monitoring frequency for these parameters. Parameters shall be monitored during discrete discharge events. If no discharge occurs during the monitoring period then that should be stated on the month's DMR. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored Weekly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. Permit No. NC0080781 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT TO DISCHARGE WASTEWATER UNDER THE Ik I A TInni A I POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission,and the Federal Water Pollution Control Act,as amended, Duke Power Company is hereby authorized to discharge wastewater from a facility located at Lincoln Combustion Turbine Station on NCSR 1511 west of Lowesville Lincoln County to receiving waters designated as Killian Creek in the Catawba River Basin in accordance with effluent limitations,monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective This permit and the authorization to discharge shall expire at midnight on July 31, 1996 Signed this day 44 gam' Kam, A. Preston Howard, Jr., Acting Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. NC0080781 SUPPLEMENT TO PERMIT COVER SHEET Duke Power Company is hereby authorized to: 1. Enter into a contract for construction of a wastewater treatment facility,and 2. Make an outlet into Killian Creek,and 3. After receiving an Authorization to Construct from the Division of Environmental Management,construct and operate a 0.095 MGD wastewater treatment facility located at Lincoln Combustion Turbine Station,on NCSR 1511, west of Lowesville,Lincoln County (See Part III of this Permit), and 4. Discharge from said treatment works at the location specified on the attached map into Killian Creek which is classified class C waters in the Catawba River Basin. O•' / - -' `� �---�._ /�i, ram! ' '---- - ��JJ ' L.� ', �t� E � w�\ � � ' `.� ' -- _.. �% /�. \ •____�� �!( :9 �,� �, ,� :�� f-�V�< �y \ • r 1, 71 rift °°` ek 00 ow 27 Pr fo �, � ��;�,- .�! /�l�-•= `� �. �-�•`J� L/ � •� �/\ q�. �..� � /�'' ,(fir � !T '\ !�i OD !;tit 009 a - O ° N LAKE NORMAN SOUT.HI TRIANGLE 0o co 0 4854 /V NW NEWTON A. ().EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0080781 During the period beginning on the effective date of the permit and lasting until expiration,the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristic. Discharge Limitation! Monitoring Requirements Lbs/day Units (specify Measurement Sample *SampiQ 7.- --7— Mon. Avg. Daily Max Mon. Avg. Daily Max, Frequency Type Location Flo‘**** 0.095 MGD Weekly Instantaneous E Total Suspended Solids 30.0 mg/I 100 mg/I Monthly Grab E BOD, 5 Day, 20 °C 30.0 mg/I 45.0 mg/I Monthly Grab E NH3 as N Monthly Grab E Oil and Grease 15.0 mg/I 20.0 mg/I Monthly Grab E Total Residual Chlorine + Monthly Grab E Cadmium + Monthly Grab E Chromium + Monthly Grab E Copper+ Monthly Grab E Nickel + Monthly Grab E Lead+ Monthly Grab E * Sample locations:E-Effluent ** PCB's SHALL NOT be discharged from this facility. ***Chronic Toxicity(Ceriodaphnia)Phase II, March,June, September, and December, See Part III, Condition D. ****Parameters shall be monitored during discrete discharge events. If no discharge occurs during the monitoring period then that should be stated on the month's DMR. +These parameters shall be monitored after the effective date of the permit until 12 months of data have been collected.At that time upon written request by the permittee,DEM will review the data and if the parameters have been below detection and the chronic toxicity test has passed for the year period, they will be removed from the permit. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored Weekly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. ().EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0080781 During the period beginning on the effective date of the permit and lasting until expiration,the Permittee is authorized to discharge from outfall(s) serial number 001. (Continued) Effluent Characteristic. Discharge Limitationi Monitoring Requi•elnents Lbs/day Other Units (specify) Measurement Simple *Sample Mon. Avg. Daily Max Mon. Avg. Daily Max. Freguencv 1 R1 Location Selenium + Monthly Grab E Zinc + Monthly Grab E PCB's • • Chronic Toxicity*** Quarterly Grab E Van i Permit No. NC0080781 D. CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT(QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure(North Carolina Chronic Bioassay Procedure -Revised*September 1989)or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 6.0% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of February, May, August, and November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1)for the month in which it was performed, using the parameter code TGP3B. Additionally,DEM Form AT-1 (original)is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re-opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. E. Disposal Alternatives The Permittee shall continually evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations, or laws, the permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and a plan of action within sixty(60) days of notification by the Division. State of North Carolina (1/a Department of Environment, v 1,-5 , Health and Natural Resources , •11CICA • Division of Water Quality ": " t1' James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary LD A. Preston Howard, Jr., P.E., Director July 22, 1996 N.C. T)EPT. OF ENVIRONMENT, HEALTH, Mr. John S. Carter eR NAFUR_1L RESOURCES Technical Systems Manager Duke Power Company JUL 26 1996 Electric Systems Support 13339 Hagers Ferry Road Oil, S?; F ; ; -al MANACEME1tT Huntersville, North Carolina 28078 k: ' ` fiLL,101. OFFICE Subject: NPDES Permit Issuance Permit No. NC0080781 Lincoln CT Plant Lincoln County Dear Mr. Carter: In accordance with the application for discharge permit received on February 3, 1996, the Division is forwarding herewith the subject state-NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following redeipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 276 1 1-7447. Unless such a demand is made, this permit shall be final and binding. This permit shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0080781. Please take notice that this permit is not transferable. Part II, E.4. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act, or any other Federal or Local governmental permits which may be required. • P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50%recycled/10%post-consumer paper If you have any questions or need additional information, please contact Mr. Mark McIntire, telephone number (919)733-5083,extension 553. Sincerely, Original Signed By David A. Goodrich A. Preston Howard, Jr., P.E. cc: Central Files Mr. Roosevelt Childress,EPA Mooresville le Office,WataQiiglity,i Permits and Engineering Unit Facility Assessment Unit Aquatic Survey and Toxicology Unit • N.C. DEPT. OF ENVIRONMENT, HEALTH, Eb NATURAL RESOURCES JUL 26 1996 Permit No. NC0080781 DIVISION OF ENVIRONMENTAL MANAGEMER MOO$ESVALE RE66ONAI�QfJ I E OF NORTH CAROLINA DEPARTMENT OF IA ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act,as • amended, Duke Power Company is hereby authorized to discharge wastewater from a facility located at Lincoln Combustion Turbine Station on NCSR 1511 west of Lowesville Lincoln County to receiving waters designated as Killian Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective September 1, 1996 This permit and authorization to discharge shall expire at midnight on July 31, 2001 Signed this day July 22, 1996 Original Signed By David A. Goodrich A. Preston Howard, Jr., P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit No. NC0080781 SUPPLEMENT TO PERMIT COVER SHEET Duke Power Company is hereby authorized to: 1. Continue to operate a wastewater treatment facility consisting of an oil/water separator, a parshall flume and a two cell settling pond discharging domestic waste, stormwater and process water through outfall 001 located at Lincoln Combustion Turbine Station,on NCSR 1511, west of Lowesville, Lincoln County (See Part III of this Permit), and 2. Discharge from said treatment works at the location specified on the attached map into Killian Creek which is classified Class C waters in the Catawba River Basin. . . 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(t\ Z _-- 1 / .' ------- _„, '''- '' -4,4:-.: .--- T4-3- , 7 --- ; r"."7:''`',-Pe-- C, ( .._. .c.s.Thk., .t:----:\----- �I C^ /I tL-::� - r:\''-'/" \\:----5.- \ i �� �//Vl S � ��SC`6fs/s _ 1\ -- .--. •_--r \ ':-.<-;/- :- : \--\____Al c j .., ,? /..'.; '-ojej L(1.`_,---; ----• • . •-,'.., (./ t r, / .,/ i ---7,A/ t / c /--- '—v/,-- i ---1 (---1-:,-,-:.1 ( ""\--,..._:__,...___,,F_ c\ c- ‘*-7. ')) -.-s •,.• . . 77.- \- -`,,... .`"c" ROAD CLASSIFICATION SCALE 1:24 000 PRIMARY HIGHWAY LIGHT-DUTY ROAD,HARD OR 0 1 MILE HARD SURFACE IMPROVED SURFACE van <a.s.-`°c.,e s=r..',,x"ax`.r.", '`'- .^=. SECONDARY HIGHWAY 0 7000 FEET HARD SURFACE =MCI UNIMPROVED ROAD = = = .3„1. Latitude 35°26'08" o II 1 0 1 KILOMETER Longitude 81 01I46 Ft•-•- i r- t I Map # F14NE Sub-basin 03-08-33 CONTOUR INTERVAL 10 FEET Stream Class C QUAD LOCATION Duke Power Discharge Class Industrial/Domestic Receiving Stream Killian Creek NC0080781 ' LincolnCounty Design 0 0.4 MOD Permit expires 7/31/01 Lincoln Combustion Trubine A. ( ). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC008078I During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Lbs/day Units (specify) Measurement Sample *Sample Mon. Avg. Daily Max Mon. Avg. Daily Max. Frequency Type Location Flow 0.4 MGD Weekly Instantaneous E Total Suspended Solids 30.0 mg/I 100 mg/I Monthly Grab E BOD, 5 Day, 20 °C 30.0 mg/I 45.0 mg/I Monthly Grab E NH3 as N Monthly Grab E Oil and Grease 15.0 mg/I 20.0 mg/I Monthly Grab E Total Residual Chlorine Monthly Grab E PCB's * * Chronic Toxicity*** Quarterly Grab E Copper**** Quarterly Grab E Zinc**** Quarterly Grab E * Sample locations: E- Effluent ** PCB's SHALL NOT be discharged from this facility. ***Chronic Toxicity(Ceriodaphnia) Phase II at 23.0%, March,June, September, and December, See Part III, Condition E. ****After eight sampling events, the permittee may request a reduction in the monitoring frequency for these parameters. Parameters shall be monitored during discrete discharge events. If no discharge occurs during the monitoring period then that should be stated on the month's DMR. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored Weekly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. PART I Section B. Schedule of Compliance 1. The permittee shall comply with Final Effluent Limitations specified for discharges in accordance with the following schedule: Permittee shall comply with Final Effluent Limitations by the effective date of the permit unless specified below. 2. Permittee shall at all times provide the operation and maintenance necessary to operate the existing facilities at optimum efficiency. 3. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case,the notice shall include the cause of noncompliance,any remedial actions taken, and the probability of meeting the next schedule requirements. Part II Page 1 of 14 PART II STANDARD CONDITIONS FOR NPDES PERMITS SECTION A. DEFINITIONS 1. Permit Issuing Authority The Director of the Division of Environmental Management. 2. DEM or Division Means the Division of Environmental Management,Department of Environment, Health and Natural Resources. 3. EMC Used herein means the North Carolina Environmental Management Commission. 4. Act or"the Act" The Federal Water Pollution Control Act,also known as the Clean Water Act, as amended, 33 USC 1251, et. seq. 5. Mass/Day Measurements a. The "monthly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured,divided by the number of daily discharges sampled and/or measured during such month. It is therefore, an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as "Monthly Average" in Part I of the permit. b. The"weekly average discharge"is defined as the total mass of all daily discharges sampled and/or measured during the calendar week (Sunday- Saturday)on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such week. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the week and then dividing this sum by the number of days the tests were reported. This limitation is identified as "Weekly Average" in Part I of the permit. c. The "maximum daily discharge"is the total mass(weight)of a pollutant discharged during a calendar day. If only one sample is taken during any calendar day the weight of pollutant calculated from it is the "maximum daily discharge." This limitation is identified as'Daily Maximum,"in Part I of the permit. d. The"average annual discharge"is defined as the total mass of all daily discharges sampled and/or measured during the calendar year on which daily discharges are sampled and measured,divided by the number of daily discharges sampled and/or measured during such year. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the year and then dividing this sum by the number of days the tests were reported. This limitation is defined as "Annual Average"in Part I of the permit. Part II Page 2 of 14 6. Concentration Measurement a. The "average monthly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value)of all the samples collected during that calendar day. The average monthly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar month. This limitation is identified as "Monthly Average" under"Other Limits"in Part I of the permit. b. The "average weekly concentration,"other than for fecal coliform bacteria,is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar week (Sunday/Saturday) on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such week(arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value)of all the samples collected during that calendar day. The average weekly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under"Other Limits"in Part I of the permit. c. The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. If only one sample is taken during any calendar day the concentration of pollutant calculated from it is the "Maximum Daily Concentration". It is identified as 'Daily Maximum" under"Other Limits"in Part I of the permit. d. The "average annual concentration,"other than for fecal coliform bacteria,is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean(weighted by flow value)of all the samples collected during that calendar day . The average yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year. This limitation is identified as "Annual Average" under "Other Limits" in Part I of the permit. e. The"daily average concentration" (for dissolved oxygen)is the minimum allowable amount of dissolved oxygen required to be available in the effluent prior to discharge averaged over a calendar day. If only one dissolved oxygen sample is taken over a calendar day,the sample is considered to be the "daily average concentration" for the discharge. It is identified as"daily average"in the text of Part I. f. The "quarterly average concentration" is the average of all samples taken over a calendar quarter. It is identified as "Quarterly Average Limitation"in the text of Part I of the permit. g. A calendar quarter is defined as one of the following distinct periods: January through March,April through June,July through September,and October through December. - Part II Page 3 of 14 7. Other Measurements a. Flow, (MGD): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. b. An "instantaneous flow measurement" is a measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. c. A "continuous flow measurement" is a measure of discharge flow from the facility which occurs continually without interruption throughout the operating hours of the facility. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. 8. Types of Samples a. Composite Sample: A composite sample shall consist of: (1) a series of grab samples collected at equal time intervals over a 24 hour period of discharge and combined proportional to the rate of flow measured at the time of individual sample collection,or (2) a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined by use of a flow recorder and totalizer, and the present gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at the treatment system, or (3) a single, continuous sample collected over a 24 hour period proportional to the rate of flow. In accordance with (1) above, the time interval between influent grab samples shall be no greater than once per hour,and the time interval between effluent grab samples shall be no greater than once per hour except at wastewater treatment systems having a detention time of greater than 24 hours. In such cases, effluent grab samples may be collected at time intervals evenly spaced over the 24 hour period which are equal in number of hours to the detention time of the system in number of days. However,in no case may the time interval between effluent grab samples be greater than six (6)hours nor the number of samples less than four(4)during a 24 hour sampling period. b. Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. Grab samples must be representative of the discharge or the receiving waters. 9. Calculation of Mears a Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. b. Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one(1). Part II Page 4 of 14 c. Weighted by Flow Value: Weighted by flow value means the summation of each concentration times its respective flow divided by the summation of the respective flows. 10. Calendar Day A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. 11.Hazardous Substance A hazardous substance means any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 12. Toxic Pollutant A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1)of the Clean Water Act. SECTION B. GENERAL CONDITIONS 1. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action;for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application. a. The permittee shall comply with effluent standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d) of the Clean Water Act within the time provided in the regulations that establish these standards or prohibitions or standards for sewage sludge use or disposal, even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of$5,000 to$50,000 per day of violation,or imprisonment for not more than 3 years,or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed$10,000 per violation with the maximum amount not to exceed$125,000. [Ref: Section 309 of the Federal Act 33 U.S.C. 1319 and 40 CFR 122.41 (a)] c. Under state law, a civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms,conditions,or requirements of a permit. [Ref: North Carolina General Statutes § 143-215.6A] d. Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302, 306, 307, 308, 318, or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed$10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $25,000. • Part II Page 5 of 14 Penalties for Class II violations are not to exceed $10,000 per day for each day during which the violation continues, with the maximum amount of any Class II penalty not to exceed$125,000. 2. Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in violation of this permit which has a reasonable likelihood of adversely affecting human health or the environment. 3. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II, C-4) and "Power Failures" (Part II, C-7), nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143- 215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 4. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities,liabilities,or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 5. Property Rights The issuance of this permit does not convey any property rights in either real or personal property,or any exclusive privileges,nor does it authorize any injury to private property or any invasion of personal rights,nor any infringement of Federal, State or local laws or regulations. 6. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 7. Severability The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circumstances,is held invalid,the application of such provision to other circumstances,and the remainder of this permit, shall not be affected thereby. 8. Duty to Provide Information The permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying,revoking and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish to the Permit Issuing Authority upon request,copies of records required to be kept by this permit. Part II Page 6 of 14 9. Duty to Reapply If the permittee wishes to continue an activity regulated by this permit after the expiration date of this permit,the permittee must apply for and obtain a new permit. 10. Expiration of Permit The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date,the permittee shall submit such information,forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq. 11. Signatory Requirements All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively;or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2)The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3)The written authorization is submitted to the Permit Issuing Authority. Part II Page 7 of 14 c. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify,under penalty of law,that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 12. Permit Actions This permit may be modified, revoked and reissued, or terminated for cause. The filing of a request by the permittee for a permit modification,revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does not stay any permit condition. 13. Permit Modification.Revocation and Reissuance.or Termination The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit,revoking and reissuing the permit,or terminating the permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. 14. Previous Permits All previous National Pollutant Discharge Elimination System Permits issued to this facility, whether for operation or discharge, are hereby revoked by issuance of this permit. [The exclusive authority to operate this facility arises under this permit. The authority to operate the facility under previously issued permits bearing this number is no longer effective. ] The conditions,requirements,terms,and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System govern discharges from this facility. SECTION C. OPERATION AND MAINTENANCE OF POLLUTION CONTROLS 1. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater treatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified back-up operator of the appropriate type and any grade to comply with the conditions of Title 15A,Chapter 8A.0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A,Chapter 8A .0202. Once the facility is classified,the permittee shall submit a letter to the Certification Commission which designates the operator in responsible charge within thirty days after the wastewater treatment facilities are 50%complete. Part II Page 8 of 14 2. Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances)which are installed or used by the permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of the permit. 3. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit. 4. Bypassing of Treatment Facilities a. Definitions (1) "Bypass"means the known diversion of waste streams from any portion of a treatment facility including the collection system, which is not a designed or established or operating mode for the facility. (2) "Severe property damage" means substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. b. Bypass not exceeding limitations. The permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the provisions of Paragraphs c. and d. of this section. c. Notice (1) Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. (2)Unanticipated bypass. The permittee shall submit notice of an unanticipated bypass as required in Part II,E. 6. of this permit. (24 hour notice). d. Prohibition of Bypass (1) Bypass is prohibited and the Permit Issuing Authority may take enforcement action against a permittee for bypass,unless: (A) Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; (B) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal Part II Page 9 of 14 periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and (C)The permittee submitted notices as required under Paragraph c. of this section. (2)The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse affects, if the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph d. (1) of this section. 5. Upsets a. Definition. "Upset " means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. b. Effect of an upset. An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the requirements of paragraph c.of this condition are met. No determination made during administrative review of claims that noncompliance was caused by upset, and before an action for noncompliance, is final administrative action subject to judicial review. c. Conditions necessary for a demonstration of upset. A permittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed,contemporaneous operating logs,or other relevant evidence that: (1)An upset occurred and that the permittee can identify the cause(s)of the upset; (2)The permittee facility was at the time being properly operated;and (3)The permittee submitted notice of the upset as required in Part II,E. 6. (b) (B) of this Permit (4)The permittee complied with any remedial measures required under Part II,B.2.of this Permit d. Burden of proof. In any enforcement proceeding the permittee seeking to establish the occurrence of an upset has the burden of proof. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. The permittee shall comply with all existing federal Part II Page 10 of 14 regulations governing the disposal of sewage sludge.Upon promulgation of 40 CFR Part 503, any permit issued by the Permit Issuing Authority for the utilization/disposal of sludge may be reopened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR Part 503. The permittee shall comply with applicable 40 CFR Part 503 Standards for the Use and Disposal of Sewage Sludge (when promulgated) within the time provided in the regulation, even if the permit is not modified to incorporate the requirement. The permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. 7. Power Failures The permittee is responsible for maintaining adequate safeguards as required by DEM Regulation,Title 15A,North Carolina Administrative Code, Subchapter 2H, .0124 Reliability, to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. SECTION D. MONITORING AND RECORDS 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at the monitoring points specified in this permit and,unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority. 2. Re rting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report(DMR)Form(DEM No. MR 1,1.1,2, 3)or alternative forms approved by the Director,DEM,postmarked no later than the 30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility,on the last day of the month following the commencement of discharge. Duplicate signed copies of these,and all other reports required herein,shall be submitted to the following address: Division of Environmental Management Water Quality Section ATTENTION: Central Files Post Office Box 29535 Raleigh,North Carolina 27626-0535 3. Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed,calibrated and maintained to ensure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than + 10% from the true discharge rates throughout the range of expected Part II Page 11 of 14 discharge volumes. Once-through condenser cooling water flow which is monitored by pump logs,or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act,as Amended,and Regulation 40 CFR 136; or in the case of sludge use or disposal, approved under 40 CFR 136, unless otherwise specified in 40 CFR 503, unless other test procedures have been specified in this permit. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level)approved method must be used. 5. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall,upon conviction,be punished by a fine of not more than$10,000 per violation,or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more than$20,000 per day of violation,or by imprisonment of not , more than 4 years,or both. 6. Records Retention Except for records of monitoring information required by this permit related to the permittee's sewage sludge use and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40 CFR 503), the permittee shall retain records of all monitoring information,including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, copies of all reports required by this permit,for a period of at least 3 years from the date of the sample, measurement,report or application. This period may be extended by request of the Director at any time. 7. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a. The date,exact place,and time of sampling or measurements; b. The individual(s)who performed the sampling or measurements; c. The date(s)analyses were performed d. The individual(s)who performed the analyses; e. The analytical techniques or methods used and f. The results of such analyses. Part II Page 12 of 14 8. Inspection and Entry The permittee shall allow the Director,or an authorized representative(including an authorized contractor acting as a representative of the Director),upon the presentation of credentials and other documents as may be required by law,to; a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted,or where records must be kept under the conditions of this permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment),practices,or operations regulated or required under this permit; and d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. SECTION E. REPORTING REQUIREMENTS 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. Planned Changes The permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility. Notice is required only when: a. The alteration or addition to a permitted facility may meet one of the criteria for determining whether a facility is a new source in 40 CFR Part 122.29(b);or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This notification applies to pollutants which are subject neither to effluent limitations in the permit,nor to notification requirements under 40 CFR Part 122.42 (a) (1). c. The alteration or addition results in a significant change in the permittee's sludge use or disposal practices, and such alternation, addition or change may justify the application of permit conditions that are different from or absent in the existing permit, including notification of additional use or disposal sites not reported during the permit application process or not reported pursuant to an approved land application plan. 3. Anticipated Noncompliance The permittee shall give advance notice to the Director of any planned changes in the permitted facility or activity which may result in noncompliance with permit requirements. Part II Page 13 of 14 4. Transfers This permit is not transferable to any person except after notice to the Director. The Director may require modification or revocation and reissuance of the permittee and incorporate such other requirements as may be necessary under the Clean Water Act. 5. Monitoring Reports Monitoring results shall be reported at the intervals specified elsewhere in this permit. a. Monitoring results must be reported on a Discharge Monitoring Report(DMR) (See Part II. D.2 of this permit)or forms provided by the Director for reporting results of monitoring of sludge use or disposal practices. b. If the permittee monitors any pollutant more frequently than required by the permit,using test procedures specified in Part II, D. 4. of this permit or in the case of sludge use or disposal, approved under 40 CFR 503, or as specified in this permit, the results of this monitoring shall be included in the calculation and reporting of the data submitted in the DMR. c. Calculations for all limitations which require averaging of measurements shall utilize an arithmetic mean unless otherwise specified by the Director in the pennit. 6. Twenty-four Hour Reporting a. The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its cause; the period of noncompliance, including exact dates and times,and if the noncompliance has not been corrected,the anticipated time it is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. b. The following shall be included as information which must be reported within 24 hours under this paragraph: (1) Any unanticipated bypass which exceeds any effluent limitation in the permit (2)Any upset which exceeds any effluent limitation in the permit (3)Violation of a maximum daily discharge limitation for any of the pollutants listed by the Director in the permit to be reported within 24 hours. c. The Director may waive the written report on a case-by-case basis for reports under paragraph b. above of this condition if the oral report has been received within 24 hours. 7. Other Noncompliance The permittee shall report all instances of noncompliance not reported under Part IL E.5 and 6. of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part II.E. 6. of this permit Part II Page 14 of 14 8. Other Information Where the permittee becomes aware that it failed to submit any relevant facts in a permit application, or submitted incorrect information in a permit application or in any report to the Director,it shall promptly submit such facts or information. 9. Noncompliance Notification The permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility;or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. Persons reporting such occurrences by telephone shall also file a written report in letter form within 5 days following first knowledge of the occurrence. 10. :Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act,effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1(b)(2)or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation,or by imprisonment for not more than two years per violation,or by both. PART III OTHER REQUIREMENTS A. Construction No construction of wastewater treatment facilities or additions to add to the plant's treatment capacity or to change the type of process utilized at the treatment plant shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. B. Groundwater Monitoring The permittee shall, upon written notice from the Director of the Division of Environmental Management, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. C. Changes in Discharges of Toxic Substances The permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe: a.That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) One hundred micrograms per liter(100 ug/1); (2)Two hundred micrograms per liter (200 ug/1) for acrolein and acrylonitrile; five hundred micrograms per liter (500 ug/l) for 2.4-dinitrophenol and for 2-methyl-4.6- dinitrophenol; and one milligram per liter(1 mg/1)for antimony; (3) Five (5) times the maximum concentration value reported for that pollutant in the permit application. b. That any activity has occurred or will occur which would result in any discharge, on a non-routine or infrequent basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1)Five hundred micrograms per liter(500 ug/l); (2)One milligram per liter(1 mg/1) for antimony; (3) Ten (10) times the maximum concentration value reported for that pollutant in the permit application. D. Requirement to Continually Evaluate Alternatives to Wastewater Discharges The permittee shall continually evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations or laws, the permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and a plan of action within sixty (60) days of notification by the Division. Part III Permit No. NC0080781 E. CHRONIC TOXICITY PERMIT LIMIT(QRTRLY) The effluent discharge shall at no time exhibit 48 hour acute toxicity as lethality in an effluent concentration of 23.0% nor measure a quarterly arithmetic average chronic value less than this same percentage of waste. The chronic value will be determined using the geometric mean of the highest concentration having no statistically detectable impairment of reproduction or survival and the lowest concentration that does have a statistically detectable impairment of reproduction or survival. The presence of 48 hour acute toxicity will be determined using Fisher's Exact Test at 48 hours from test initiation. Collection methods, exposure regimes, and further statistical methods are defined in: The North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure (July, 1991) or subsequent versions. The permit holder shall perform at a minimum, quarterly monitoring using these procedures to establish compliance with the permit condition. The first test will be performed within thirty days from the effective date that the outfall becomes operational during the months of March, June, September and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter measures 48 hour acute toxicity or a chronic value less than that specified above, then multiple concentration testing shall be performed, at a minimum, in each of the two following months. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code THP3B for the Chronic Value and TGA3B for the 48 hour Acute Toxicity measure (Pass/Fail). Additionally,DEM Form AT-3 (original)is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, NC 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re-opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting (within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. PART IV ANNUAL ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS A. The permittee must pay the annual administering and compliance monitoring fee within 30 (thirty)days after being billed by the Division. Failure to pay the fee in a timely manner in accordance with 15A NCAC 2H.0105(b)(4)may cause this Division to initiate action to revoke the permit. • • 2000 copies of this public document ■ere printed at a cost of $554.00 or $.28 each. N.C. DEPT. OF ENVIRONMENT, HEALTH, & NATURAL. RESOUP' JUN 11 1996 Permit No. NC0080781 DIVISION OF ENVIRONMENTAL MANAGEMENT MOORESYRLE REGIONAL OFFICE STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Duke Power Company is hereby authorized to discharge wastewater from a facility located at Lincoln Combustion Turbine Station on NCSR 1511 west of Lowesville Lincoln County to receiving waters designated as Killian Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective This permit and authorization to discharge shall expire at midnight on July 31, 2001 Signed this day DRAFT A. Preston Howard, Jr., P.E., Director Division of Environmental Management By Authority of the Environmental Management Commission 4 • 1 Permit No. NC0080781 SUPPLEMENT TO PERMIT COVER SHEET Duke Power Company is hereby authorized to: 1. Continue to operate a wastewater treatment facility located at Lincoln Combustion Turbine Station, on NCSR 1511, west of Lowesville, Lincoln County (See Part III of this Permit),and 2. Discharge from said treatment works at the location specified on the attached map into Killian Creek which is classified Class C waters in the Catawba River Basin. _� - y - r U i I � / -`\ ( `•_- (----- r n \',...._.'.......:, 1 I---2, /,,-•, _ ! i — • --- .__,_- 1 . \__ \ u,7----,„_: :_ n - -C I -- — / _ - .c___ �1 ,_ •° � -�• 795 Bo g - ' • ,f ), - •• ` \ • 1Li • ) \ ••• /t.-- e/- Ch -=iiee Ai Af T J ':�- / II • . i / Y' /1511 �°° �L-. _ �� , \ •gip ( i `li •= 5 ., - .L - \ -\- \. l r g�.l:,: / \ `i. .`')`' ! ' / 10°^/ / - ('�.... •" „ 1 =1 ^ -/Tom, -�' ^ •\ ' \ L ' ./„ r; 1 - ` Y \i_ , \ -.• , i I, _ , \ . / ''.- ;.421/ --------- -. -------' \ --CC . C°1• • ',7- ` ,°'? - ` / i- - ice` --�.J. ,�f-; __ ,�%\ •. • r /( ' 7" .-1 \ i ,1,,.\ , (.....;„/"---ly............;:::ci-f. ("27,.., ,....\n",--HA, ----.. •\"-\:-..),. tea` 7 , 3 > - �— --� �j /., ------,1..,.--- ...,�- ,*� _ �- ,--- / i�_ s:erg ( ck --�' e. i � '' . // • 7, _.:,--1 • '......V j �. r� I � i ��" l - 1, CD ./----t1 / \( , . ,--,, ,, (- c.1 ' 7 /)) -- - \ :.:: • ROAD CLASSIFICATION SCALE 1:24 000 PRIMARY HIGHWAY LIGHT-DUTY ROAD,HARD OR 0 1 MILE HARD SURFACE IMPROVED SURFACE . ...,.w: « SECONDARY HIGHWAY 0 7000 FEET HARD SURFACE C=IMINCI UNIMPROVED ROAD = _ = .- += - - '.•., 1 0 1 KILOMETER Latitude 35°26'08" Longitude 81°01'46" I I Map # F14NE Sub-basin 03-08-33 CONTOUR INTERVAL 10 FEET Stream Class C OUAD LOCATION Discharge Class Industrial/Domestic Duke Power ■ NC0080781 Receiving Stream Killian Creek t LincolnCounty Design Q 0.4 MGD Permit expires 7/31/01 Lincoln Combustion Trubine A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0080781 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Lbs/day Units (specify) Measurement Sample *Sample Mon. Avg. Daily Max Mon. Avg, Daily Max, Frequency Type Location Flow 0.4 MGD Weekly Instantaneous E Total Suspended Solids 30.0 mg/I 100 mg/I Monthly Grab E BOD, 5 Day, 20 °C 30.0 mg/I 45.0 mg/I Monthly Grab E NH3 as N Monthly Grab E Oil and Grease 15.0 mg/I 20.0 mg/I Monthly Grab E Total Residual Chlorine Monthly Grab E PCB's * • Chronic Toxicity*** Quarterly Grab E Copper Quarterly Composite E Zinc Quarterly Composite E * Sample locations: E-Effluent ** PCB's SHALL NOT be discharged from this facility. ***Chronic Toxicity(Ceriodaphnia) Phase II at 23.0%, March,June, September, and December, See Part III, Condition E. Parameters shall be monitored during discrete discharge events. If no discharge occurs during the monitoring period then that should be stated on the month's DMR. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored Weekly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. Part III Permit No. NC0080781 E. CHRONIC TOXICITY PERMIT LIMIT(QRTRLY) The effluent discharge shall at no time exhibit 48 hour acute toxicity as lethality in an effluent concentration of 6.0% nor measure a quarterly arithmetic average chronic value less than this same percentage of waste. The chronic value will be determined using the geometric mean of the highest concentration having no statistically detectable impairment of reproduction or survival and the lowest concentration that does have a statistically detectable impairment of reproduction or survival. The presence of 48 hour acute toxicity will be determined using Fisher's Exact Test at 48 hours from test initiation. Collection methods, exposure regimes, and further statistical methods are defined in: The North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure (July, 1991) or subsequent versions. The permit holder shall perform at a minimum, quarterly monitoring using these procedures to establish compliance with the permit condition. The first test will be performed within thirty days from the effective date that the outfall becomes operational during the months of March, June, September and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter measures 48 hour acute toxicity or a chronic value less than that specified above, then multiple concentration testing shall be performed, at a minimum, in each of the two following months. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code THP3B for the Chronic Value and TGA3B for the 48 hour Acute Toxicity measure (Pass/Fail). Additionally, DEM Form AT-3 (original)is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, NC 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re-opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting (within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. Date : February 23 1995 NRnE'C STAFF REPORT AND RECOMMENDATIONS County : Lincoln_ --_ - NDnEc Permit Nn , : NrnnBn7R1 MRn No . : a6-28 - RAFT T - GENERAL INFORMATION 1 Facility and address : Lincoln Combustion T.irbine St •a�• i sn Facility and --•- - - - % Duke Dnb.�pr -t'!nmr.any - - - - � - P . n Rnv 1006 Charlotte , N _ (` 28201-1 n06 Date of Tnvesti gatinn : February 23 1996 Z Report Prepared By : Michael L . Park Pr , Env.iron . Pnjr . TT 4 . Person Contacted and Telephone Number : John Mease (704 ) 875- ��47 Directi one, to Site : The site is located nn the right (nort) side n_ f SR 1C;11 (Old Plank Rd. ) approximately 2 , 1 miles+ wort of the junction of SR 1511 and Highway 16 in southeastern Lincoln County . 6 . Discharge Pnint (c ) , Li Pt fnr all discharge Pnints : - Latitude : 35 ` 26 ' 08" e r.on gitude : R1 01 ' 45" Attach a i1S(S Map Extract and indicate treatment plant site and discharge point nn map _ - rTSG_c Quad Nn . : F 14 NE 7 . Gino ( land available fnr expansion and a upgrading) : Ample rea exist fnr expansion if necessary . - - 8 . Tn ngraphy ( relationship to flood plain included) : The existing settling basins are located well ?bove flood Plain . - - - - - - - -- - - - any - - - 9 . Location of Nearest Dwelling : None within FQO feet of the site . //lir Page Two 10 . Receiving Stream or Affected Surface Waters : Killian Creek a . Classification: C b . River Basin and Subbasin No . . Catawba 03-08-33 c . Describe receiving stream features. and pertinent downstream uses : Excellent flow exists in receiving stream. Area is generally rural in nature. There are no known water intakes above or immediately below this discharge . There is one permitted outfall above this discharge (Nr0074012) - - - PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1 . a . Volume of Wastewater: O . 09505 MGD (Design Capacity ) b. What is the current permitted capacity : 0 . 09505 MGD c . Actual treatment capacity of current facility (current design capacity) : 0 . 09505 MGD d . Date(s) and construction activities allowed by previous ATCs issued in the previous two years : N/A - - e . Description of existing or substantially constructed WWT facilities : The existing WWT facilities consist of an oil water separator followed by a two (2) cell settling pond . f . Description of proposed WWT facilities : N/A g , Possible toxic impacts to surface waters : This facility has consistently passed all toxicity testing . h. Pretreatment Program (POTWs only) : Not Needed . 2 . Residual handling and utilization/disposal scheme : Residuals generated in the WWT facility are landfilled . 3 . Treatment Plant Classification: Class I (no change from previous rating) . 4 . SIC rode(s) : 4911 Wastewater Code(s ) : 4R 5 . MTU Code(s) : 50000 PART III - OTHER PERTINENT INFORMATION 1 . Is this facility being constructed with Construction Grant Funds or are any public monies involved (municipals only)? No 2 . Special monitoring or limitations (including toxicity) requests : None at this time . 3 . Important SOr/Jnr or Compliance Schedule dates : N/A //lir Page Three 4 . Alternative Analysis Evaluation : N/A PART IV - EVALUATION ANn RECOMMENDATIONS Duke Power Company (DPr) requests renewal of the NPDES Permit for the Lincoln Combustion Turbine facility in Lincoln County. s There have been no changes to the WWT facility since the site was originally permitted . Rer.ent compliance difficulties have prompted DPC to evil `.ate the existing WWT facilities and, as a result of this examination DPC is planning to submit to the Division an ATC request to make needed modifications to the WWTP . A list of all waste streams tributary to the WWTP is attached to the renewal request . 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V LAKE NORMAN SOU71H) TRIANGLE ra z-a 02 8 0854 IV NW NEWTON 22 NI II% • \ " ., NPUES WASTE LOAD ALLOCATION I PERMIT NO.: NC0080781 Modeler Date Rec. # Duke Power Companyk/M11l °21/5 1!�" S Y Y'i PERMI IThE NAME: FACILITY NAME: Lincoln Combustion Turbine Station Drainage Area(mil ) 3�.S Avg. Streamflow (cfs): Ti Facility Status: Proposed 7Q10 (cfs) ,7,/ Winter 7Q10 (cfs) ..< 6 30Q2 (cis) 7. 7 Permit Status: New N.C. DEPT. o Toxicity Limits: IWC -23 % Acute Chronic)' ?Ifr,%-j Ma or Minor 'J ENVIRONMENT, HE T & NATURAL RESO • ,Enstream Monitoring: Pipe No.: 001 JUL 29 1996 Parameters Design Capacity: 0.4 MGD Upstream Location Domestic (% of Flow): DIVISION OF ENVIRONMENTAL MAN D: ENT Downstream Location Industrial (% of Flow): 100 % f3RESVRLE REGIONAL OFFI E Effluent ) F Comments: Characteristics / 1DFi� ri'�';`'v' . i;a tix /;�j�x', wastewater consists of filter backwash, clarifier and demineralizer BOD5 (mg/1) 30 backwash, miscellaneous water leakage and stormwater. Water from NH -N (mg/1) the turbines is sent through an oil/water separator. 3 r,,,-,,,;- V D.U. (mg/l) o,- RECEIVING STREAM:Killian creek _ Class: C TSS (mg/1) 3 0 ! 0 o Sub-Basin: 03-08-33 F. Col. (/100 ml) Ai/ Reference USGS Quad: F 14 NE (please attach) County: Lincoln pH (SU) 6 --el Regional Office: Mooresville Regional Office rs 0144/ Ciliocit ag (45K Previous Exp. Date: 00/00/00 Treatment Plant Class: n/a Classification changes within three miles: Vri t 6/-,Afi.6,4,50 /s zo none 91-414-4'4C17 6 ll. / , ' B s (. (e) Act -x, - rs44,4,4• Requested by: Mark McIntire Date: 2/15/96 Prepared by: mac. riArtg Date: 7 2s 96 Comments: Reviewed • Date: oZSJ 13aDo 135- ,� WQ/6L el- -2.( FACT SHEET FOR WASTELOAD ALLOCATION7-4 g et Request# litgagto }-5s a,3Eb At Facility Name: DUKE POWER-LINCOLN COMBUSTION TURR T ON "':` 'c5' NPDES No.: NC00807781 17.Z.v;_zr;14;..EN • `f ''�' Type of Waste: Industrial - 100% ' . '" " & NATURALRP-,t r;:4. i;c, Facility Status: Existing .`� Permit Status: Renewal MAY 22 1996 Receiving Stream: KILLIAN CREEK J�,_ �� Stream Classification: C 8iv15lUd dtvwa�..�r�i ,trrist>�►EkCo Subbasin: 030833 sr aaE otfl�t cr County: LINCOLI„�, 'r;.,. Stream',Character�istti' , Regional Office: MRO rit(J► USGS# Updated,p i USG: Low Floweport Requestor: MCINTIRE Date: 4/22/96 .-1 Date of Request: 2/15/96 Drainage Area(mi2): 36.5 _.0 Topo Quad: F14NE Summer 7Q10 (cfs): 2.1 - Winter 7Q10 (cfs): 5.6 Average Flow (cfs): 41.0 -.n 30Q2 (cfs): 7.9 "' IWC (%): 23 Wasteload Allocation Summary (approach taken,correspondence with region, EPA,etc.) Facility requesting modification of permit. Requested no flow limit, however indicated that average flow would be 0.27 MGD and maximum flow would be 0.400 MGD. Level B model indicates that Killian Creek can accept the additional 0.400 MGD and protect the DO standard instream.Toxicity analysis indicates that metal monitoring requirements can be dropped. Nearly all data reported for metals is below detection. No longer need monitoring requirements for Cd, Cr, Cu, Ni, Pb, Zn, Se. Chronic toxicity test revised to 23%. Limits for BOD5 ,TSS, and Oil &Grease remain the same. Will add chlorine limit of 28 µg/1. Facility has averaged 0.107 mg/1 ,Cl for the past year. Special Schedule Requirements and additional comments from Reviewers: z F aUw L wp .a o o t x�.; � F" x a a J U I-2 Jc. --, Recommended by:—,, z r ' z Date: 5/15/96 _ � `� -' `; / I w n .. Reviewed by �,- i Instream Assessment: ^ ,��)CIL K Date: 5 / 7 �/ Regional Supervisor: 't. Date: 00,4 Permits&Engineering: Date: 7//`11/7b (11Wb7 RETURN TO TECHNICAL SERVICES BY: u 8 1996 2 TOXICS/METALS/CONVENTIONAL PARAMETERS Type of Toxicity Test: Chronic Toxicity(Ceriodaphnia)Phase II Existing Limit: 6.0 % Recommended Limit 23 % Monitoring Schedule: MAR JUN SEP DEC Existing Limit;i Monthly Avg. Daily Max. Wasteflow(MGD): 0.095 BODS(mg/1): 30 TSS (mg/1): 30 100 pH(SU): 6-9 NH3-N(mg/1): monitor Cadmium(14/1): monitor Chromium (µg/1): monitor Copper(14/1): monitor Nickel(14/1): monitor Lead(141): monitor Zinc(µg/1): monitor Selenium (µg/I): monitor PCBs(ng/1): Shall not be discharged Oil & 15 20 grease(mg/1): Chlorine (µg/1): monitor Recommended Limits Daily-Marc. Monthly-Average WQ or EL Wasteflow(MGD): 0.400 BODS(mg/1): 30 WQ TSS (mg/1): 30 100 EL pH(SU): 6-9 NH3-N(mg/1): monitor PCBs(ng/1): Shall not be EL discharged Oil & 15 20 EL grease(mg/1): c i Chance s Due To: vYte'bu.� t°'"``�'�` s) Affected Limits $ �' Parame� Change in 7Q10 data Change in stream classification Relocation of discharge Change in wasteflow CI New pretreatment information Other(onsite toxicity study,interaction,etc.) Cd, Cr, Cu, Ni, Pb, Se, Zn Parameter(s)are water quality limited. For some parameters,the available load capacity of the immediate receiving water will be consumed. This may affect future water quality based effluent limitations for additional dischargers within this portion of the watershed. OR _X_ No parameters are water quality limited,but this discharge may affect future allocations. 3 INSTREAM MONITORING REQUIREMENTS Upstream Location: Downstream Location: Parameters: Special instream monitoring locations or monitoring frequencies: MISCELLANEOUS INFORMATION&SPECIAL CONDITIONS Adequacy of Existing Treatment Has the facility denpenstrated the ability to meet the proposed new limits with existing treatment facilities? Yes V*` No If no, which parameters cannot be met? • "Ds Would a "phasing in" of the new limits be appropriate?Yes No If yes, please provide a schedule (and basis for that schedule) with the regional office recommendations: I a Gte- e- Pe�.� ce S�:mac c ,AV ear; ` If no, why not? Special Instructions or Conditions Wasteload sent to EPA? (Major) (Y or N) (If yes,then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old assumptions that were made, and description of how it fits into basinwide plan) Additional Information attached? (Y or N) If yes,explain with attachments. Facility Name Duke Power-Lincoln Combustion Turbine Permit# NC0080781 _ Pipe# 001 _ CHRONIC TOXICITY PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit 48 hour acute toxicity as lethality in an effluent concentration of_23_% nor measure a quarterly arithmetic average chronic value less than this same percentage of waste. The chronic value will be determined using the geometric mean of the highest concentration having no statistically detectable impairment of reproduction or survival and the lowest concentration that does have a statistically detectable impairment of reproduction or survival. The presence of 48 hour acute toxicity will be determined using Fisher's Exact Test at 48 hours from test initiation. Collection methods, exposure regimes, and further statistical methods are defined in: The North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure (July, 1991)or subsequent versions. The permit holder shall perform at a minimum,quarterly monitoring using these procedures to establish compliance with the permit condition. The first test will be performed within thirty days from the effective date of this permit during the months of_MAR JUN SEP DEC . Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter measures 48 hour acute toxicity or a chronic value less than that specified above,then multiple concentration testing shall be performed, at a minimum,in each of the two following months. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code THP3B for the Chronic Value and TGA3B for the 48 hour Acute Toxicity measure(Pass/Fail). Additionally, DEM Form AT-3 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, NC 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream,this permit may be re- opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls,shall constitute an invalid test and will require immediate retesting (within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 2.1 cfs Permitted Flow 0.400_ MGD R.s mmended by: 277 IWC 23 % Basin & Sub-basin CTB33 4 . //,t../,' Receiving Stream Killian Creek County LIncoln gate 5/15/96 QPIIL Version 7/91 Page 1 Note for Jackie Nowell From: Jackie Nowell Date: Mon, Apr 22, 1996 4:07 PM Subject: Duke Power-Lincoln Combustion To: Mark McIntire Cc: Carla Sanderson; Dave Goodrich Regarding the request for flow monitoring and reporting rather than the previous design capacity of 0.095 MGD. Because this would potentially be considered an expansion flow, a new 7Q10 flow at the discharge point was estimated and it was revised from 2.4 cfs to 2.1 cfs. Two Level B models were run at 0.27 MGD (estimated mo. avg) and 0.40 MGD (max. flow)with BOD5=30 mg/1 for both flows and there were no predicted instream DO violations. The new IWC @ 0.27 MGD = 17% ; IWC @ 0.40 MGD =23% for the chronic toxicity test. Let me know if another factsheet, with No limit for Qw or Qw =0.27 MGD or 0.40 MGD , and tox test forms need to be done. NPDES WASTE LOAD ALLOCATION Modeler Date Rey;. # PERMIT NO.: NC0080781 �_._ PERMIF1'EE NAME: Duke Power Company .SAA1-� zi 15(clic g4.� FACILITY NAME: Lincoln Combustion Turbine Station Drainage Area(mil ) s'�o.S- Avg. Streamflow (cfs): `f/. Z Facility Status: Proposed Ne P 7Q10 (cfs) ,2.1 Winter 7Q10(cfs) 6.0 30Q2 (cfs) Permit Status: New ENviRTNtNc r:r, .Tr'` Limits: IWC �•G % Act te/Chronic l'Major Minor � &NATURt1I, is �r � _.. � Instream Monitoring: Pipe No.: 001 MAY 1 '96 Parameters Design Capacity: 0.095 MCD DIVISIGN pF EW .5 ,i1asEmarrUpstream Location Domestic (% of Flow): MUCRESJI1LE ILL-,:. QFFICZ 'Downstream Location Industrial (% of Flow): 100 % Effluent Characteristics l' pi � i ,4 v /1-xComments: , wastewater consists of filter backwash,clarifier and demineralizer BOD5 (mg/I) 30 backwash, miscellaneous water leakage and stormwater. Water from NH -N (mg/1) the turbines is sent through an oil/water separator. 3 k ,->t,A. D.O. (mg/I) RECEIVING STREAM:Killian Creek TSS (mg/1) v �4„",(..(A.4 Class: C __ I o t. Sub-Basin\03-08-33 F. Col. (/100 ml) n ✓ Reference USGS Quad: F 14 NE (please attach) County: Lincoln pH (SU) �— 6 _ 9 Regional Office: Mooresville Regional Office ti(, I S �''" Z Previous Exp. Date: a/k/g° Treatment Plant Class: n/a —. Classification changes within three miles: (Pc/v.,' �`����) - none 4)C3 5(0/9 5:4,1 but L.t. cii,4.,� ,A Requested by: / / Mark McIntire Date: 2/15/96 / — Prepared by: a`' ha . Date: V 14, Comments: Reviewed byli Date: LI g..//y60 -. w /3S � i FACT SHEET FOR WASTELOAD ALLOCATION Request# 8448, Facility Name: DUKE POWER-LINCOLN COMBUSTION TURBINE STATION NPDES No.: NC00807j81 Type of Waste: Industrial - 100% Facility Status: Existing Permit Status: Renewal .. Receiving Stream: KILLIAN CREEK Stream Classification: C , Subbasin: 030833 3 -pn County: LINCO j Stream Characteristic: i`uv Regional Office: MRO MK USGS # Requestor: MCINTIRE Date: Date of Request: 2/15/96 Drainage Area(mi2): 36.5 Topo Quad: F14NE Summer 7Q10 (cfs): 2.4 Winter 7Q10(cfs): 6.0 Average Flow (cfs): 41.2 30Q2 (cfs): IWC (%): 1;,,,, 6.0 r.- `t Wasteload Allocation Summary Mt (approach taken, correspondence with region, EPA,etc.) f Facility requesting renewal of existing permit. Toxicity analysis indicates thiiithietal monitoring requirements can be dropped. Nearly all data reported for metals is below detention. No longer need monitoring requirements for Cd, Cr, Cu, Ni, Pb, Zn, Se. Continue chronic toxicity test @ 6%. Limits for BOD5 ,TSS, and Oil & Grease, chlorine monitoring remain the same. Special Schedule Requirements and additional comments from Reviewers: �J rAeALI 66 ,�age-91J0k,/-i/6(101 f PLvw um/7- Nc% ' L1> /<JJ tl pC--741 cc. —oy A1//-7116 Recommended by: 4, Date: 3/22/96 Reviewed by Instream Assessment: Q/1'L4 Date: '1 C) Regional Supervisor: C.,--LW /k 4A'.)>< 171 Date: 3 2-`Xb Permits &Engineering: 6) 4I4` Date: 10 ply' APR 26 1996 RETURN TO TECHNICAL SERVICES BY: 2 TOXICS/METALS/CONVENTIONAL PARAMETERS Type of Toxicity Test: Chronic Toxicity(Ceriodaphnia)Phase II Existing Limit: 6.0 Recommended Limit: 6.0 Monitoring Schedule: MAR JUN SEP DEC Existing Limits Monthly Avg. Daily Max. Wasteflow(MGD): 0.095 BOD5(mg/1): 30 TSS (mg/1): 30 100 pH(SU): 6-9 NH3-N(mg/1): monitor Cadmium(4/1): monitor Chromium (14/1): monitor Copper(14/1): monitor Nickel(µg/I): monitor Lead(}tgfl): monitor Zinc(µg/1): monitor Selenium (µg/1): monitor PCBs(ng/1): Shall not be discharged Oil & 15 20 grease(mg/1): Chlorine(µg/I): monitor Recommended Limits Daily Max. Monthly Average WQ or EL Wasteflow(MGD): 0.095 BOD5(mg/1): 30 WQ TSS (mg/1): 30 100 EL pH(SU): 6-9 NH3-N(mg/I): monitor PCBs (ng/1): Shall not be EL discharged Oil & 15 20 EL grease(mg/1): Chlorine (µg/1): monitor J.imits Changes Due To: Change in 7Q10 data Change in stream classification Relocation of discharge Change in wasteflow New pretreatment information Other(onsite toxicity study, interaction,etc.) Cd, Cr, Cu, Ni, Pb, Se, Zn Parameter(s)are water quality limited. For some parameters,the available load capacity of the immediate receiving water will be consumed. This may affect future water quality based effluent limitations for additional dischargers within this portion of the watershed. OR _X_ No parameters are water quality limited,but this discharge may affect future allocations. 3 INSTREAM MONITORING REQUIREMENTS Upstream Location: Downstream Location: Parameters: Special instream monitoring locations or monitoring frequencies: MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS Adequacy of Existing Treatment Has the facility demonstrated the ability to meet the proposed new limits with existing treatment facilities? Yes No If no, which parameters cannot be met? Would a "phasing in" of the new limits be appropriate? Yes No If yes, please provide a schedule (and basis for that schedule) with the regional office recommendations: If no, why not? Special Instructions or Conditions Wasteload sent to EPA? (Major) (Y or N) (If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old assumptions that were made, and description of how it fits into basinwide plan) Additional Information attached? (Y or N) If yes,explain with attachments. Facility Name Duke Power-Lincoln Combustion Turbine Permit# NC0080781 _ Pipe#001 _ CHRONIC TOXICITY PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit 48 hour acute toxicity as lethality in an effluent concentration of_6_% nor measure a quarterly arithmetic average chronic value less than this same percentage of waste. The chronic value will be determined using the geometric mean of the highest concentration having no statistically detectable impairment of reproduction or survival and the lowest concentration that does have a statistically detectable impairment of reproduction or survival. The presence of 48 hour acute toxicity will be determined using Fisher's Exact Test at 48 hours from test initiation. Collection methods, exposure regimes, and further statistical methods are defined in: The North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure (July, 1991) or subsequent versions. The permit holder shall perform at a minimum,quarterly monitoring using these procedures to establish compliance with the permit condition. The first test will be performed within thirty days from the effective date of this permit during the months of_MAR JUN SEP DEC_. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter measures 48 hour acute toxicity or a chronic value less than that specified above, then multiple concentration testing shall be performed, at a minimum,in each of the two following months. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code THP3B for the Chronic Value and TGA3B for the 48 hour Acute Toxicity measure (Pass/Fail). Additionally, DEM Form AT-3 (original)is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, NC 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream,this permit may be re- opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting (within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 2.4 cfs Permitted Flow 0.095_ MGD Recommended by: IWC 6 % Basin & Sub-basin CTB 33 41 . Receiving Stream Killian Creek County Lincoln ate /22/96 /") QPIIL Version 7/91 N. G DEPT. OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT FEB 0 31993 State of North Carolina Department of Environment, Health and Natural alOAWt neviMEATTA1 WNASE7 E Division of Environmental Management KoaRESVUE R 610111,. ' 512 North Salisbury Street•Raleigh,North Carolina 27611 James B. Hunt,Jr.,Governor Jonathan B.Howes,Secretary. February 2, 1993 Tami Carpenter Duke Power Company Generation Services Department 13339 Hagers Ferry Road Huntersville,NC 28078-7929 Subject: Permit No. AC0080781 Authorization to Construct Lincoln Combustion Turbine Wastewater Treatment Facility Lincoln County Dear Ms. Carpenter. A letter of request for an Authorization to Construct was received October 26, 1992 by the Division and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the construction of a 0.095 MGD wastewater treatment facility consisting of a wastewater settling basin with pH adjustment and a demineralized water treatment system consisting of a neutralization tank, caustic tank and acid tank with discharge of treated wastewater into Killian Creek. This Authorization to Construct is issued in accordance with Part III, Paragraph A of NPDES Permit No. NC0080781 issued September 1, 1992, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0080781. The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the North Carolina Division of Environmental Management. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action,including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Mooresville Regional Office, telephone number 704-663-1699, shall be notified at least forty- eight (48) hours in advance of operation of the installed facilities so that an in-place inspection can be Regional Offices Asheville Fayetteville Mooresville Raleigh Washington Wilmington Winston-Salem 704/251-6208 919/486-1541 704/663-1699 919/571-4700 919/946-6481 919/395-3900 919/896-7007 Pollution Prevention Pays P.O.Box 29535,Raleigh,North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer Permit No. NC0080781 Authorization to Construct Duke Power Co. February 2, 1993 Page 2 made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday,excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to the Permits and Engineering Unit,P.O. Box 29535, Raleigh, NC 27626-0535. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC)of the wastewater treatment facilities.The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A, .0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A, Chapter 8A, .0202. Once the facility is classified, the Permittee must submit a letter to the Certification Commission which designates the operator in responsible charge within thirty days after the wastewater treatment facilities are 50%complete. A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state,and federal)which have jurisdiction. One (1) set of approved plans and specifications is being forwarded to you. If you have any questions or need additional information,please contact Mr. Randy L.Kepler telephone number 919/733- 5083. likely, / /*Or , 1.0 It A. Preston Ho ard, Jr., ' cc: Lincoln County Health Department Mooresville Regional Office,Water Quality i Training and Certification Unit Facilities Assessment Unit Permit No. NC0080781 Authorization to Construct Duke Power Co. February 2, 1993 Page 3 Engineer's Certification I, , as a duly registered Professional Engineer in the State of North Carolina,having been authorized to observe(periodically,weekly,full time)the construction of the project, , for the Project Name Location Permittee hereby state that, to the best of my abilities,due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Registration No. Date SOC PRIORITY PROJECT: No To: Permits and Engineering Unit Water Quality Section Attention: Randy Kepler Date: November 5 , 1992 AUTHORIZATION TO CONSTRUCT County: Lincoln NPDES Permit No. : AC0080781 MRO No. : 92-176 PART I - GENERAL INFORMATION 1 . Facility and Address : Lincoln Combustion Turbine Station Duke Power Company P. O. Box 1006 Charlotte, N.C. 28201-1006 2 . Date of Investigation: July 24, 1991 3 . Report Prepared By: Michael L. Parker, Environ. Engr. II 4 . Person Contacted and Telephone Number: Timothy L. Huffman (704) 382-1580 5 . Directions to Site: The site is located on the right (north) side of SR 1511 (Old Plank Rd. ) approximately 2 . 3 miles west of the junction of SR 1511 and Highway 16 in southeastern Lincoln County. 6. Discharge Point (s) , List for all discharge Points : - Latitude: 35° 26 ' 08" Longitude: 81° 01 ' 46" Attach a USGS Map Extract and indicate treatment plant site and discharge point on map. USGS Quad No. : F 14 NE 7 . Size (land available for expansion and upgrading) : Ample area exist for the construction of the proposed facilities . 8 . Topography (relationship to flood plain included) : The proposed settling basin will be located above flood plain elevation. 9 . Location of Nearest Dwelling: None within 500 feet of the site. Page Two PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1 . a. Current permitted capacity: 0 . 090 MGD (No previous ATCs have been issued for this facility) . b. Actual treatment capacity: N/A 2 . Type of Proposed Treatment Facility: The proposed treatment facilities will consist of a wastewater settling basin with pH adjustment (WWT system) and the demineralized water treatment system that will consist of a neutralization tank, a caustic tank and an acid tank. 3 . Sludge Handling and Disposal Scheme: Solids removed from the treatment facility will be landfilled at a Duke Power owned site permitted for this type of disposal . 4. Treatment Plant Classification: Less than 5 points; no rating (include rating sheet) . Class I 5 . SIC Code(s) : 4911 Wastewater Code(s) : Primary: 48 Secondary: N/A MTU code: 50002 6 . Important SOC/JOC compliance dates: N/A PART III - EVALUATIONS AND RECOMMENDATIONS Duke Power Company requests approval to construct a WWT system and demineralized water treatment system for the subject facility. Pending a technical review and approval by the SERG, it is recommended that an ATC be issued. 2t - 775_�Z Signature o eport Preparer Date (7)• Water Quality R ional Supervisor Da e I'v1EIV1J o � �'4„ � d - 2 � - 92 DATE: S NI\LL-C. '` COAl-OF-lF I •LI tit CC)L I� Lou 5T-I OiJ TO: �.G b� _ SUBJECT. _ I U-R 3l 6- AQ,OD 60 78 1 o\�l P6 t--16 /W-C- '---scA E PL AN3 3 a s Pk-c.S Fbscz -k"C P'�0,r--e- AEoC . i1-- CLU ?pLKAGE h ` � �` �C i S co' ..- +f ��t�-{....4 c S� g}`e w� sit \c ilil li , I 4,.... 4, 54 Z-eci—i, a C DEPT. OF NATURAL 1)\ k' c RESOURCES AND COMMUNITY DEVELOPMENT l/\'' - OCT 2 8 1992 IIYISION OF ENYIROIIMENiAL MANAGEIEg Q o - -Ilf-)L MOORESVILLE REGIONAL OFFICE From'R/\ `1 \4.PL-E=S e5pn4 4%r� North Carolina Department of Environment, % Health, and Natural Resources Cs) printedon,./.,,,,e, a 't Lincoln Combustion Turbine Station System Description: 01SD-1223.37 System: Wastewater Treatment (WT) Flow Diagram Series: 01-1587-00 4MMRux,RAric " Duke File No. : 01-1223.37 DExopr Date: 2/3/92 OCT 2 8 1992 I MSION OF ENVIRCHMEh Revision: 0 NOORESVIIIE RE6IONA� OFFS f alr riginated By Date Inspected By Date 211/12. t 7/4 044/ Checked Date Inspected By Date 03,ottartf-a— Approved By Date Inspected By Date By: J. 0. Thames Lincoln Combustion Turbine Project Group EGCT39 qi Lincoln Combustion Turbine Station System Description: 01SD-1223.37 System: Wastewater Treatment (WT) , Duke File No. : 01-1223.37 Revision Loq: Rev. 0 - Original Release - 2/3/92 • -1- TABLE OF CONTENTS Section Page 1.0 SYSTEM PURPOSE 3 2.0 SYSTEM DESCRIPTION AND FUNCTIONS 3 3.0 SYSTEM COMPONENT DESIGN PARAMETERS 4 3.1 WASTEWATER TREATMENT BASIN 4 3.2 WASTEWATER TREATMENT RECIRCULATION PUMPS 4 3.3 WASTEWATER TREATMENT RECYCLE PUMP 5 3.4 WASTEWATER TREATMENT ACID ADDITION PACKAGE 5 3.5 WASTEWATER TREATMENT CAUSTIC ADDITION PACKAGE 5 4.0 SYSTEM INSTRUMENTATION AND CONTROLS 6 4. 1 LOCAL INDICATIONS 6 4.2 CONTROL ROOM INDICATIONS AND STATUSES 6 4.3 CONTROL ROOM ALARMS 6 4.4 CONTROLS 6 4.4. 1 WASTEWATER TREATMENT RECIRCULATION PUMP CONTROLS 6 4.4.2 WASTEWATER TREATMENT RECYCLE PUMP CONTROLS 6 4.4.3 WASTEWATER TREATMENT CAUSTIC PUMP CONTROLS 7 4.4.4 WASTEWATER TREATMENT ACID PUMP CONTROLS 7 5.0 SYSTEM OPERATION 7 5. 1 WASTEWATER TREATMENT BASIN 8 5.2 WASTEWATER TREATMENT RECIRCULATION PUMPS 8 5.3 pH CONTROL SYSTEM 8 6.0 SYSTEM LIMITS AND PRECAUTIONS 9 7.0 REFERENCES 9 7. 1 EQUIPMENT INSTRUCTION MANUALS 9 01SD-1223.37 -2- Rev. 0 A 1.0 SYSTEM PURPOSE The Wastewater Treatment System (WT) receives, treats, and discharges plant wastewater, excluding sanitary sewage. Wastewater is discharged to Killian Creek. 2.0 SYSTEM DESCRIPTION AND FUNCTIONS The system is designed to receive, treat, monitor, and discharge plant wastewater as required to meet applicable permits. Permit requirements include point-of-discharge limits for pH, total suspended solids (TSS), and oil and grease as well as requirements for monitoring of discharge flowrate, pH, oil and grease content, and TSS. The system receives wastewater from building drains, processes associated with support and operation of the combustion turbines, and from storm runoff that normally or frequently is expected to be contaminated by oil or process spillage. Capability to handle storm runoff is based on 10 year, 24 hour rainfall . Specifically, the following sources of wastewater are collected and treated by the WT System: Clarifier blowdown Gravity Filter backwash Carbon Filter backwash Demineralizer regeneration waste (through the neutralization tank) Service Building drains Combustion Turbine Drain Sumps Neutralization Tank Containment Area Acid/Caustic Unloading Area Maintenance Warehouse drains The system is designed to operate once-through. Treatment is accomplished by holdup of wastewater in the Wastewater Treatment Basin to allow suspended solids to settle and oil to coalesce and rise to the surface. Acid or caustic is added to the wastewater discharge as needed to adjust the pH within permit limits. Oil and settled solids are removed from the system manually. pH adjustment is automatically controlled. Wastewater, consisting primarily by volume of clarifier blowdown, gravity filter backwash, and demineralizer regeneration waste, flows into the basin inlet distribution channel for routing to either of the two basin cells where solids and oil are collected. Two cells are provided to allow one to be out of service for removal of sludge. Wastewaster flows from the basin, through an underflow weir to retain surface oil , and into the discharge canal . Canal effluent is monitored and acid or caustic added as required to adjust pH. An inline static mixer ensures thorough mixing prior to discharge. Wastewater effluent flows by gravity through a parshall flume and to Killian Creek downstream of the intake structure. The Wastewater Treatment Recirculation Pumps and the Wastewater Treatment Recycle Pump are provided for enhancement of the pH control loop. The recirculation pumps recirculate and blend water contained in the basin with 01SD-1223.37 -3- Rev. 0 water entering the basin to reduce swings in pH. One recirculation pump is provided for each basin cell . The recycle pump is used to reduce acid and caustic transport times, dilute and premix acid or caustic before injection into the wastewater stream, and maintain adequate flow through the discharge static mixer to promote mixing at low waste stream flow rates. The pump takes suction from system effluent upstream of the parshall flume. Caustic or acid is added and mixed in the pump discharge and returned at the static mixer. The Wastewater Treatment Acid and Caustic Addition Packages supply the acid and caustic used to adjust wastewater pH. Each package, one for acid and one for caustic, consists of a tank and metering pump. The system uses sulfuric acid and sodium hydroxide as the acid and caustic. The recirculation and recycle pumps, acid and caustic addition packages, static mixer, and parshall flume are in the Wastewater Treatment Building. Although the basin is designed to separate and retain oil , provisions are made at the sources of wastewater inflows to minimize introduction of oil into the basin. These provisions include oil/water separators for drains from the combustion turbines and maintenance warehouse and an underflow piping arrangement in the Service Building sump. The oil/water separators are in the Sump Pump System (SP). 3.0 SYSTEM COMPONENT DESIGN PARAMETERS 3. 1 WASTEWATER TREATMENT BASIN An open concrete basin consisting of two cells is used to hold up wastewater. Each cell is sized to retain design inflow for 24 hours to allow settling of suspended solids and coalescing of oil . An underflow weir at the discharge of each cell retains surface oil . Size 2-100% cells / 250,000 gallons each (usable) Dimensions 67' x 135'-2" x 10'-9" deep 3.2 WASTEWATER TREATMENT RECIRCULATION PUMPS One pump per basin cell is provided to recirculate water contained in the cells or to transfer water between cells. Each pump is sized to turnover each cell in eight hours. Suction and discharge cross-ties allow either or both pumps to be aligned to either cell . Manufacturer Dresser Pump Model No. D1200, 6 x 4 x 13 Quantity 1 x 100% per cell (2 total ) Type Self-priming, centrifugal Design Capacity 700 gpm Design TDH 50 feet NPSHr 6 feet Impeller Material Stainless Steel Casing Material Cast Iron Pump Speed 1175 rpm Motor Horsepower 20 hp 01SD-1223.37 -4- Rev. 0 3.3 WASTEWATER TREATMENT RECYCLE PUMP The wastewater recycle pump is provided for enhancement of the pH control loop. One pump is provided. Manufacturer Dresser Pump Model No. D1200, 2 x 1Z x 10 Quantity 1 x 100% Type Self-priming Design Capacity 50 gpm Design TDH 60 feet NPSHr 4 feet Material Bronze fitted Pump Speed 1750 rpm Motor Horsepower 5 hp 3.4 WASTEWATER TREATMENT ACID ADDITION PACKAGE The wastewater treatment acid addition package, consisting of a feed tank and metering pump, provides acid to the waste stream pH control loop. The metering pump is variable stroke. The package includes a level switch for alarm and shutoff of the pump on tank low level , a pump suction strainer, a back pressure valve in the pump discharge, and a control panel which allows for automatic or manual operation of the pump and stroke. Feed Tank Material Polyethylene Capacity 100 gallons (usable) Acid Pump Manufacturer Milton Roy Model No. FR-115A-117 Type Positive displacement, variable stroke Capacity 2.8 gph Materials Alloy 20 w/teflon diaphram Horsepower 1/2 hp NOTE: PACKAGE TO BE PROCURED DURING CONSTRUCTION PHASE OF PROJECT. 3.5 WASTEWATER TREATMENT CAUSTIC ADDITION PACKAGE The wastewater treatment caustic addition package, consisting of a feed tank and metering pump, provides caustic to the waste stream pH control loop. The metering pump is variable stroke. The package includes a level switch for alarm and shutoff of the pump on tank low level , a pump suction strainer, a back pressure valve in the pump discharge, and a control panel which allows for automatic or manual operation of the pump and stroke. Feed Tank Material Polyethylene Capacity 100 gallons (usable) 01SD-1223.37 -5- Rev. 0 Caustic Pump Manufacturer Milton Roy Model No. FR-111A-117 Type Positive displacement, variable stroke Capacity 2.8 gph Materials 316SS w/teflon diaphram Horsepower 1/2 hp NOTE: PACKAGE TO BE PROCURED DURING CONSTRUCTION PHASE OF PROJECT. 4.0 SYSTEM INSTRUMENTATION AND CONTROLS 4. 1 LOCAL INDICATIONS Wastewater Recirculation Pump Discharge Pressure (each pump) Wastewater Recycle Pump Flow Rate Wastewater Flow Rate Wastewater Discharge Pre-Treatment pH Wastewater Discharge Post-Treatment pH 4.2 CONTROL ROOM INDICATIONS AND STATUSES Wastewater Treatment Recirculation Pump A Running Wastewater Treatment Recirculation Pump B Running Wastewater Treatment Recycle Pump Running Wastewater Treatment Acid Pump Running Wastewater Treatment Caustic Pump Running Wastewater Flow Rate Wastewater Pre-Treatment pH Wastewater Post-Treatment pH 4.3 CONTROL ROOM ALARMS Wastewater Treatment pH Control in Operation Wastewater Post-Treatment pH Outside Allowable Limits Wastewater Treatment Acid Tank Level Low Wastewater Treatment Caustic Tank Level Low 4.4 CONTROLS 4.4. 1 WASTEWATER TREATMENT RECIRCULATION PUMP CONTROLS The Wastewater Treatment Recirculation Pumps are operated from a local control panel . 4.4.2 WASTEWATER TREATMENT RECYCLE PUMP CONTROLS The Wastewater Treatment Recycle Pump can be operated from a local control panel , the control room, or selected for automatic operation. In automatic, the pump starts on high or low wastewater discharge pre- treatment pH, and remains on as long as pH is high or low. Any time the pump is automatically started, it will continue to run for at least 15 minutes before stopping to prevent short-cycling. O1S0-1223.37 -6- Rev. 0 , 4.4.3 WASTEWATER TREATMENT CAUSTIC PUMP CONTROLS The Wastewater Treatment Caustic Pump and stroke (flow rate) controller can be operated from a local control panel , the control room, or selected for automatic operation. In automatic, the pump starts on low wastewater discharge pre-treatment pH, and remains on as long as pH is low. Any time the pump is automatically started, it will continue to run for at least 15 minutes before stopping to prevent short-cycling. In automatic, the pump stroke is controlled by feedforward and feedback control loops. Process inputs to the feedforward loop are: wastewater discharge pre-treatment pH and wastewater flow rate. These two inputs along with a wastewater titration curve contained in computer software are used to calculate the amount of caustic needed to obtain neutral wastewater. The feedback loop input is the wastewater discharge post-treatment pH. The outputs from the two loops are combined to adjust the pump stroke to obtain a wastewater discharge pH within permit limits. The caustic pump automatically stops on low level in the Wastewater Treatment Caustic Tank. 4.4.4 WASTEWATER TREATMENT ACID PUMP CONTROLS The Wastewater Treatment Acid Pump and stroke (flow rate) controller can be operated from a local control panel , the control room, or selected for automatic operation. In automatic, the pump starts on high wastewater discharge pre-treatment pH, and remains on as long as pH is high. Any time the pump is automatically started, it will continue to run for at least 15 minutes before stopping to prevent short-cycling. In automatic, the pump stroke is controlled by feedforward and feedback control loops. Process inputs to the feedforward loop are: wastewater discharge pre-treatment pH and wastewater flow rate. These two inputs along with a wastewater titration curve contained in computer software are used to calculate the amount of acid needed to obtain neutral wastewater. The feedback loop input is the wastewater discharge post-treatment pH. The outputs from the two loops are combined to adjust the pump stroke to obtain a wastewater discharge pH within permit limits. The acid pump automatically stops on low level in the Wastewater Treatment Acid Tank. 5.0 SYSTEM OPERATION Various plant operational modes will result in wide ranges of wastewater flow rates, volume, and chemistry requiring use of some or all of the features provided in the system for wastewater treatment (i .e. , solids and oil removal , wastewater recirculation, pH adjustment). Actual system operational experience will dictate which features are needed for specific plant 01SD-1223.37 -7- Rev. 0 conditions. Normal operation of the basin, recirculation pumps, and pH control system as well as some possible variations are discussed below. 5. 1 WASTEWATER TREATMENT BASIN During normal operation, when filtered and demineralized water systems are operating at their respective design capacities, the basin is sized to meet discharge limits for suspended solids and oil and grease with one basin cell in service. Unexpected upsets, such as poor makeup water quality or operation of redundant water treatment equipment, may required both cells to be in service to produce water within discharge limits. Basin sizing includes throughput of demineralizer regeneration wastes which are normally adjusted to a pH within discharge limits in the neutralization tank contained in the Demineralized Water System (DW). If regeneration wastes are within discharge limits for pH and suspended solids, the regeneration wastes can be bypassed to the basin outlet, allowing additional detention time for wastewater entering the basin. During periods of low flow rates, wastewater contained in the basin may become stagnant, causing the pH to shift. For this reason it may be desirable to operate only one basin cell and possibly eliminate the need for discharge pH adjustment. The basin cells must be periodically drained and settled solids removed. Sizing of the basin includes an allowance of two feet for collection of solids. 5.2 WASTEWATER TREATMENT RECIRCULATION PUMPS The primary function of the recirculation pumps is to reduce swings in pH by mixing wastewater contained in the cells and by blending wastewater contained in the cells with wastewater entering the system. Swings in pH are not expected during normal plant operation since demineralizer regeneration wastes are normally adjusted for pH in the neutralization tank and pH of other wastewater, primarily clarifier blowdown and gravity filter backwash, are not altered and should therefore remain constant. Operation of the recirculation pumps may also be beneficial during low flow of wastewater to reduce stagnation in the basin cells. The recirculation pumps are operated from a local panel . Normal alignment is to take suction from a basin cell using the associated recirculation pump and discharging to the inlet of the same cell . Both pumps can be aligned to one basin cell to speed recirculation and mixing. 5.3 pH CONTROL SYSTEM Wastewater discharge pH is normally adjusted automatically as described in Section 4.4. Prior to initially placing the pH control system into operation, the recycle pump flow rate is adjusted to 50 gpm by manually running the pump and throttling valve WT-ISV-150. The recycle pump and caustic and acid pumps can then placed in automatic. During automatic operation, out-of-range pre- treatment pH will automatically start the recycle pump and either the caustic O1SD-1223.37 -8- Rev. 0 or acid addition pump depending on the adjustment required. The acid and caustic pump strokes are automatically adjusted as required to add the amount of acid or caustic necessary to obtain wastewater effluent pH within limits set by the discharge permit. If wastewater pre-treatment pH returns to a range that is within permitted discharge limits, the acid, caustic, and recycle pumps will automatically stop. The Wastewater Treatment Acid and Caustic Tanks are manually filled from drums. Low level in either tank alarms the control room and stops the respective pump. 6.0 SYSTEM LIMITS AND PRECAUTIONS 1. To prevent personnel injury, company and plant. safety procedures should be adhered to when handling acid and caustic. 2. Reference manufacturer' s instruction manuals for equipment limits and precautions. 7.0 REFERENCES 7. 1 EQUIPMENT INSTRUCTIONS MANUALS 1. Wastewater Treatment Recirculation Pumps (Note). 2. Wastewater Treatment Recycle Pumps (Note) 3. Wastewater Treatment Acid Addition Package (Note) 4. Wastewater Treatment Caustic Addition Package (Note) NOTE: EQUIPMENT INSTRUCTION MANUALS AVAILABLE AFTER RELEASE FOR MANUFACTURE. 01SD-1223.37 -9- Rev. 0 : CT ?' • _ • airb DE OpMEl�r 0CT 2 8 1992 NVORESVIliE Mark Nan ufficE PACKAGE ONE LINCOLN COMBUSTION TURBINE FACILITY WASTEWATER TREATMENT FACILITY DRAWINGS AND SPECIFICATIONS N. C. DEPT. OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT POT 2 8 1992 __ DUKE POWER COMPANY DIVISION OF ENVIRONMENTAL MANA6EIhRIFICATION OF SPECIFICATION MOURESVILLE REGIONAL ONE Title of Specification: Project Construction Specification for Lincoln Combustion Turbine Station Specification Number: O1S-1480.00-00-0001, Waste Treatment Equipment, Section 11300 Revision: 0 In accordance with established procedures, the quality of this specification has been assured. Signatures certify that the above specification was originated, checked, and approved as noted below: Prepared By: 777. /4• .3e4. Date: /U Checked By: , Date: 10 - 16 - ��- Approved By: GQ Date: /O --/( '9 Z 4 :604/ ���•,`,,1�.�'°•C°``. :;; Signature��•`` / "fir ' Name T. L. Overcash r 6261 07 Professional Engineer • F, • tt 'ee g ,DN��;` No. & State 6261 NC • • Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 SECTION 11300 - WASTE TREATMENT EQUIPMENT 1.0 PART 1 GENERAL 1.1 WORK INCLUDED This section provides requirements for Contractor furnished mechanical equipment to be installed in the following waste-treatment-related systems: Sump Pump System (SP) Waste Oil System (WO) Wastewater Treatment System (WT) This section covers mechanical equipment only; valves, piping, instrumentation, cable, etc., are covered in other sections. 1.2 RELATED WORK A. "Section 15010 - Basic Mechanical Requirements" B. "Section 15050 - Mechanical Equipment Erection" 1.3 SUBMITTALS A. Prior to installation, for each Contractor furnished item, furnish the Engineer an outline drawing, data sheet and wiring diagram (if applicable). A reproducible shall be included for all drawings. B. Provide instruction manuals for all Contractor furnished items in accordance with "Section 15010 - Basic Mechanical Requirements" 2.0 PART 2 PRODUCTS 2.1 CONTRACTOR FURNISHED ITEMS Note: For all of the following items, the Preferred selection, on which current design is based, shall be furnished unless there is a significant economic advantage in using an Alternate. Prior to fur- nishing an Alternate, Contractor shall verify with the Engineer the acceptability of using the Alter- nate. The Engineer will evaluate the impact of using Alternate on existing plant design. A. Fuel Oil Storage Tank Impoundment Ejector (SP-EJR-270) The ejector shall meet the requirements of the data sheet in the 4.0, "Appendix - Miscellaneous Equipment Data Sheets." Acceptable manufacturers and models are as follows: Preferred: Ametek (Schutte & Koerting) SK Type 484, 1 1/2" Alternate: Penberthy Model LLIRON, 2" B. Turbine Drain Oil Separators 1, 2, 3, & 4 (SP-SEP-130, 140, 150, 160) WASTE TREATMENT EQUIPMENT 11300-39 Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 These four oil-water separators shall meet the requirements of the data sheet in the 4.0, "Appendix - Miscellaneous Equipment Data Sheets." Acceptable manufacturers and models are as follows: Preferred: AFL Industries, Model VTC-100, designed for buried service First Alternate: Facet Quantek, Model M6/6-CPS Second Alternate: Highland Tank & Mfg. Co., Model HTC 1000 C. Maintenance Warehouse Oil Separator (SP-SEP-210) This oil-water separator shall meet the requirements of the data sheet in the 4.0, "Appendix - Miscel- laneous Equipment Data Sheets." Acceptable manufacturers and models are as follows: Preferred: AFL Industries, Model VTC-20, designed for buried service First Alternate: Facet Quantek, Model M6/3-CPS Second Alternate: Highland Tank & Mfg. Co., Model HTC 550 D. Holdup Oil Filter (WO-FLT-50) This filter shall meet the requirements of the data sheet in the 4.0, "Appendix - Miscellaneous Equip- ment Data Sheets." Acceptable manufacturers and models are as follows: Preferred: Facet Quantek, Model VFCS-C-2N38-459F E. Wastewater Treatment Caustic Addition Package (WT-PKG-210) This package shall meet the requirements of the data sheet in the 4.0, "Appendix - Miscellaneous Equipment Data Sheets." Acceptable manufacturers and models are as follows: Preferred: Milton Roy Packaged Pump and Tank System, Model SPE100. Pump to be Milton Roy Model EFR-111A-117. First Alternate: A & F Helwig V5H-1530-316-5 pump; 150 gallon HDPE tank complete with stand, half-hinged lid, prepiped to pump with all necessary parts, including plastic relief valve, strainer and isolation valve; hi/low alarm float; GE Statatrol II SCR control unit. Second Alternate: Neptune Chemical Feed Package, consisting of: Pump - Model 515-S-N3 HDPE Tank - P/N 167 PT w/strainer, isolation valve, pump platform, relief valve, back pressure valve, level switch and PVC piping. Control Unit - P/N VAL 33 F. Wastewater Treatment Acid Addition Package (WT-PKG-230) This package shall meet the requirements of the data sheet in the 4.0, "Appendix - Miscellaneous Equipment Data Sheets." Acceptable manufacturers and models are as follows: Preferred: Milton Roy Packaged Pump and Tank System, Model SPE100. Pump to be Milton Roy Model EFR-115A-117. First Alternate: A&F Helwig V5H-1530-5-C20 pump; 150 gallon HDPE tank complete with stand, half-hinged lid, prepiped to pump with all necessary parts, including plastic relief valve, strainer and isolation valve; hi/low alarm float; GE Statatrol II SCR control unit. Second Alternate: Neptune Chemical Feed Package, consisting of: Pump - Model 515-S-N4 HDPE Tank - P/N 167PT w/strainer, isolation valve, pump platform, relief WASTE TREATMENT EQUIPMENT 11300-40 Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 valve, back pressure valve, level switch and PVC piping. Control Unit - PiN VAL 33 3.0 PART 3 EXECUTION 3.1 INSTALLATION A. Install the equipment in accordance with "Section 15010 - Basic Mechanical Requirements" and "Section 15050 - Mechanical Equipment Erection" per manufacturers' instructions, as located and oriented on Owner's piping drawings and flow diagrams. Owner's drawings show piping and equip- ment in their desired locations; however, the Contractor shall verify all locations and measurements before installation to ensure a high quality installation. B. Design drawings covering the installation of the equipment include, but are not necessarily limited to the following: 1. Fuel Oil Storage Impoundment Ejector Flow Diagram: 01-1579-00-01 Piping Drawing: 01-1479-01-003 2. Turbine Drain Oil Separators 1, 2, 3 & 4 Flow Diagrams: 01-1579-00-01 & 02 Piping Drawing: 01-1479-01-001 3. Maintenance Warehouse Oil Separator Flow Diagram: 01-1579-00-02 Piping Drawings: 01-1402-02-003, 01-1510-12-001 4. Holdup Oil Filter Flow Diagram: 01-1586-00-01 Piping Drawing: 01-1401-02-001 5. Wastewater Treatment Caustic Addition Package Flow Diagram: 01-1587-00-01 Piping Drawing: 01-1406-18-002 6. Wastewater Treatment Acid Addition Package Flow Diagram: 01-1587-00-01 Piping Drawing: 01-1406-18-002 C. Freeze Protection: All components and materials shall be protected from freezing as required. D. Replacements: Contractor shall be responsible for maintaining quality of components and materials from time of receipt until system turnover to Owner. Any lost or damaged components shall be replaced by the Contractor at his expense. Any substandard work shall be repaired by the Contractor at his expense. WASTE TREATMENT EQUIPMENT 11300-41 • Spec. 01S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Appendix: Sheet 1 4.0 APPENDIX - MISCELLANEOUS EQUIPMENT DATA SHEETS WASTE TREATMENT EQUIPMENT 11300-42 Spec. O1S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Appendix: Sheet 2 PLANT: LINCOLN CT STATION DOC. NO.: O1DS-1223.29-0004 SYSTEM NAME: SP SYSTEM BY: J.O. THAMES SYSTEM FILE: 01-1223.2j DATE: 01/08/92 REV: 0 FLOW DIAGRAM SERIES: 01-1579-00 PAGE:____1____ OF: 1 EJECTOR DESIGN DATA SHEET 1. NAME: .Fuel Oil Storage Tank Impoundaent Ejector 2. QUANTITY: 1 Total 3. EQUIPMENT NOS. : SP-EJR-270 4. SERVICE: Priming 5. MOTIVE DATA: FLUID: Filtered water PRESSURE: 60 psig TEMPERATURE: 60 F FLOW: 27 spa @ 60 psig 6. SUCTION DATA: FLUID: Air PRESSURE: 22 inches Hg, Vacuua TEMPERATURE: 60 F EVACUATION VOLUME: 40 cubic feet EVACUATION TIME: 10 sinutes 7. DISCHARGE DATA: DISCHARGE PRESSURE: 1 psig 8. MATERIALS: Cast Iron body with Bronze nozzle 9. CONNECTIONS: SIZE TYPE MOTIVE 1 1/2" NPT SUCTION 1 1/2" NPT DISCHARGE 1 1/2" NPT 10. SPECIAL REQUIREMENTS: Aaetek (Schutte & Koerting) SK Type 484, size 1 1/2", or equal. • • THIS DATA HAS BEEN REVIEWED FOR ACCURACY AND IS SATISFACTORY POR EQUIPMENT AND MATERIAL SPECIFICATIONS.; PREPARED BY:021R.1. — CHECKED BY: DATE: +'etg- APPROVED BY: a.. • "PP' DATE: ti/fl tL WASTE TREATMENT EQUIPMENT 11300-43 Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Appendix: Sheet 3 PLANT: LINCOLN CT STATION DOC. NO. : OLDS-1223.29-000Z SYSTEM NAME: SP SYSTEM BY: J.O. THAMES SYSTEM FILE: 01-1223.29 DATE: 01/07/92 _ REV: 0 FLOW DIAGRAM SERIES: 01-1579-00 PAGE:____1____ OF:____1_____ OIL/WATER SEPARATOR DESIGN DATA SHEET • 1. NAME: Turbine Drain Oil Separator No. 1, No. 2, No. 3, No. 4 2. QUANTITY: 4 Total 3. EQUIPMENT NOS. : SP-SEP-130, 140, 130, 160 4. TYPE: Coalescing w/ integral oil storage and pump-out 5. SEPARATOR DESIGN DATA: DESIGN FLOW RATE: 100 gp■ @ 60 F INFLUENT CONDITIONS @ DESIGN FLOW RATE: . 1% oil, S.G.= .9 EFFLUENT QUALITY @ DESIGN FLOW RATE: 10 mg/1 free oil (max.) OIL STORAGE CAPACITY: 650 gallons INSTALLATION: Buried MATERIALS: FRP w/ PVC internals 6. OIL REMOVAL PUMP DESIGN DATA: QUANTITY: 4 (One per separator) TYPE: Centrifugal, self-priming DESIGN FLOW RATE: 20 gpm DESIGN TDH: 50 feet 7 . ACCESSORIES: Separator supplied with: inlet and outlet flexible connectors, tie-down straps. 4 foot false wail extension to grade (to be verified at procurement) with cover, manually adjustable oil skimmer, oil storage chamber high level alarm switch. Oil removal pump mounted on top of separator cover and supplied with: suction pipe, baseplate, motor, control panel for manual operation of pump. 8. SPECIAL REQUIREMENTS: Separator to be AFL Industries Model VTC-100, designed for buried service, or equal. • • • THIS DATA HAS BEEN REVIEWED FOR ACCURACY AND IS SATISFACTORY FOR EQUIPMENT AND MATERIAL SPECIFICATIONS. PREPARED BY: Q DAB: , PP . CHECKED BY: �T nc.'�16+ , DAB: t z ti/e APPROVED BY: zg� ra& DATE:, 'Mitt. tt WASTE TREATMENT EQUIPMENT 11300-44 Spec. 01S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Appendix: Sheet 4 PLANT: LINCOLN CT STATION DOC. NO. : OlDS-1223.29-0003 SYSTEM NAME: SP SYSTEM BY: 1.0. THAMES_ SYSTEM FILE: 01-1223.29 DATE: 01/07192 REV: 0 FLOW DIAGRAM SERIES: 01-1579-00 PAGE: 1 OF:. 1 OIL/WATER SEPARATOR DESIGN DATA SHEET 1. NAME: Maintenance Warehouse Oil Separator 2. QUANTITY: 1 Total 3. EQUIPMENT NOS. : SP-SEP-210 4. TYPE: Coalescing w/ integral oil storage 5. SEPARATOR DESIGN DATA: DESIGN FLOW RATE: 20 gps @ 60 F INFLUENT CONDITIONS @ DESIGN FLOW RATE: . 1T oil. s.g.=.9 EFFLUENT QUALITY @ DESIGN FLOW RATE: 10 ■g/1 free oil (max.) OIL STORAGE CAPACITY: 400 gallons INSTALLATION: Buried MATERIALS: FRP w/ PVC internals 6. OIL REMOVAL PUMP DESIGN DATA: Not Required TYPE: N/A DESIGN FLOW RATE: N/A DESIGN TDH: N/A 7. ACCESSORIES: Separator supplied with: inlet and outlet flexible connectors, tie-down straps, 4 foot false wall extension to grade (to be verified at procurement) with cover, manually adjustable oil skimmer. • 8 . SPECIAL REQUIREMENTS: Separator to be AFL Industries Model VTC-20, desLgned for buried service, or equal. • • • • • • • • • • • • • • THIS DATA HAS BEEN REVIEWED FOR ACCURACY AND IS SATISFACTORY FOR, EQUIPMENT AND MATERIAL SPECIFICATIONS. PREPARED BY: 9749 DATE: 0/416 • CHECKED BY: T DATE: '/+ e'- APPROVED BY: DATE: l /f i WASTE TREATMENT EQUIPMENT 11300-45 Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Appendix: Sheet 5 PLANT: LINCOLN CT STATION DOC. NO. : OIDS-1223.36-0011 SYSTEM NAME: WO SYSTEM BY: .1.0. THAMES SYSTEM FILE: 01-1223.3j DATE: 01/22/92 REV: 0 FLOW DIAGRAM SERIES: 01-1586-00 PAGE: 1 OF:_ 1 FILTER OR STRAINER DESIGN DATA SHEET 1. NAME: HOLDUP OIL FILTER 2. QUANTITY: 1 TOTAL 3. EQUIPMENT NOS. : WO-FLT-50 4. DESIGN CODE: ASME SEcIION VIII STAMP REQUIRED: YES 5. TYPE: CARTRIDGE 6. CONDITIONS: NORMAL OPERATION DESIGN PRESSURE (PSIG) 50 TOO TEMPERATURE (F) 100 7. CAPACITY/ALLOWABLE PRESSURE DROP: NORMAL MAXIMUM CAPACITY (GPM) 30 CLEAN (PSID) S 65% PLUGGED (PSID) 10 8. REQUIRED RETENTION: SIZE OR MESH: 1 MICRON PERCENT RETENTION: 96% - 98Z 9. ENVELOPE DIMENSIONS (INCLUDES SPACE FOR NOZZLES): • HEIGHT (FT) : WIDTH (FT): DEPTH (FT): 10. DESCRIPTION OF PROCESS FLUID: TURBINE LUBE OIL. PARTICULATE, AND WATER CONTAMINATION (VISCOSITY= 100 SSU @ 130 F: 32 API) 11. MATERIALS: SHELL: CS CLOSURE: HEADS: CS BASKET: INTERNALS: LEGS: CS NOZZLES: CS OTHER: 12. FILTER MEDIA: 13. NOZZLES: Q?Y SIZE TYPE NOZZLES QTT SIZE TYPE I) INLET .1._ i_ PAY, ) INST Z_ gp2 0) OUTLET L_ 3" EEL. ) SAMPLE LL_ NPZ,_ ) VENT L 3.L4_ NP? ) RELIEF L 3(4" . NET j__ 3/4" EPT ) LEVGAU 3 "- 14. SPECIAL REQUIREMENTS: AUTO AIR ELIMINATOR. DIPF. PRESSULR A LIOUID LEVEL GAUGES. SIGHT GLASS, RELIEF VALVE. AND DRAIN AND SAMPLE VALVES. TO BE FACET MODEL VFCS-C-2N38-4S9P. OR EOUAL. THIS DATA HAS BEEN REVIEWED FOR ACCURACY AND IS SATISFACTORY FOR EQUIPMENT AND MATERIAL/� SPECIFICATIONS.• PREPARED BY: ?4J. DATE: a _ -4 • CHECKE D BY: DATE: APPROVED BY: 02,4C d Il►4C8,iP- DATE: A WASTE TREATMENT EQUIPMENT 11300-46 • Spec. O 1 S 1480.00 00 0001 Date: September 21, 1992 Rev. 0 Appendix: Sheet 6 PLANT: LINCOLN CT STATION DOC. NO. : O1DS-1223 37-0006 SYSTEM NAME: WT SYSTEM BY: J.0 THAMES SYSTEM FILE: 01-1223.37 DATE: 01/07/92 REV:A _ FLOW DIAGRAM SERIES: 01-1587-00 PAGE:____1____ OF:. 1 CHEMICAL ADDITION PACKAGE DESIGN DATA SHEET 1. NAME: Wastewater Treatment Caustic Addition Package 2. QUANTITY: 1 Total 3. EQUIPMENT NOS. : WT-PKG-210 4. TYPE: Packaged Caustic Feed System w/ Tank and Pump 5. FLUID: 50% Sodium Hydroxide 6. TANK DESIGN DATA: . CAPACITY: 100 gallons (usable) DESIGN PRESSURE: Atmospheric DESIGN TEMPERATURE: 120 F MATERIALS: Polyethylene 7. PUMP DESIGN DATA: TYPE: Diaphragm w/ electronic stroke adjustment DESIGN CAPACITY: 2.8 gph DISCHARGE PRESSURE: 75 psig MATERIALS: 316 SS w/ teflon diaphragm 8 . ACCESSORIES: Package furnished complete with: tank with hinged lid, stand, low level switch for alarm and pump cut-off, side mount pump, suction piping, suction strainer, suction isolation valve, discharge back pressure valve. discharge relief valve, and wall mounted control panel. Control panel to allow local manual control of pump and • stroke, and remote automatic control of pump and stroke on signals (Pump start/stop signal, Stroke position signal) from plant computer. 9. SPECIAL REQUIREMENTS: Package to be Milton Roy Packaged Pump and Tank System, Model no. SPE 100, or equal.. Pump to be Milton Roy Model no. EFR-111A-117, or equal. • THIS DATA HAS BEEN REVIEWED FOR ACCURACY AND IS SATISFACTORY FOR EQUIPMENT AND MATERIALJ SPECIFICATIONS. PREPARED BY: _D. �4 .�- - DATE: �/7/4 L • CHECKED BY: I�;�.qri'�� DATE: I/1J43. APPROVED BY• 4,Uh0!%CC1LF� • DATE: I)1I R. WASTE TREATMENT EQUIPMENT 11300-47 Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Appendix: Sheet 7 PLANT: LINCOLN CT STATION DOC. NO. : 01D1-1223.37-0007 SYSTEM NAME: WT SYSTEM BY: J.O. THAMES SYSTEM FILE: 01-1223.37 DATE: 01/07/92 REV:_2__ FLOW DIAGRAM SERIES: 01-1587-00 PAGE:____1____ OF:. 1 CHEMICAL ADDITION PACKAGE DESIGN DATA SHEET 1. NAME: Wastewater Treatment Acid Addition Package 2. QUANTITY: 1 Total 3. EQUIPMENT NOS. : WT-PKG-230 4. TYPE: Packaged Acid Feed System w/ Tank and Pump 5. FLUID: 66 degree Baume Sulfuric Acid 6. TANK DESIGN DATA: CAPACITY: 100 gallons (usable) DESIGN PRESSURE: Atmospheric DESIGN TEMPERATURE: 120 F MATERIALS: Polyethylene 7. PUMP DESIGN DATA: TYPE: Diaphragm w/ electronic stroke adjustment DESIGN CAPACITY: 2.8 gph DISCHARGE PRESSURE: 75 psig MATERIALS: Alloy 20 w/ teflon diaphragm • 8. ACCESSORIES: Package furnished complete with: tank with hinged lid, stand, low level switch for alarm and pump cut-off, side mount pump, suction piping, suction strainer, suction isolation valve, discharge back pressure valve, discharge relief valve, and wall mounted control panel. Control panel to allow local manual control of pump and stroke, and remote automatic control of pump and stroke on signals (Pump start/stop signal, Stroke position signal) from plant computer. 9. SPECIAL REQUIREMENTS: Package to be Milton Roy Packaged Pump and Tank System, Model no. SPE 100, or equal. Pump to be Milton Roy Model no. EFR-115A-117•, or equal. • • • THIS DATA HAS BEEN REVIEWED FOR ACCURACY AND IS SATISFACTORY FOR EQUIPMENT AND MATERIAL SPECIFICATIONS. • • PREPARED BY: DATI: CHECKED BY: 1 • DATE: APPROVED BY: ��� ' , DATE:• 1 T/ta. • WASTE TREATMENT EQUIPMENT 11300-48 Spec. O1S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 END OF SECTION • • • WASTE TREATMENT EQUIPMENT 1130049 N.C. DEPT. OF NATURAL RESOURCES AND r ^ ^ ' COMMUNITY DEVELOP M T DUKE POWER COMPANY OCT 2 8 1992 VERIFICATION OF SPECIFICATION IMMO OF EN/IR8KNEIiTA! 114EGRIEff MQORESVIU.E REGIONAL OFFICE Title of Specification: Project Construction Specification for Lincoln Combustion Turbine Station Specification Number: 01S-1480. 00-00-0001, Piping Specialties, Section 15120 Revision: 0 In accordance with established procedures, the quality of this specification has been assured. Signatures certify that the above specification was originated, checked, and approved as noted below: Prepared By: d '/ / - Date: /0 '"/6 �Z Checked By: Q W?y +-J Date: 1 O - ‘6 Approved By: G..)' •4/ ae(t✓ Date: /0-/to- y'L CAI: ,�,, SignatureZarAc42_1— y401 a'�"" ., S L•A L = Name T. L. Overcash Professional Engineer /0,./C-9z Z . 6261 hsq '" �, ` No. & State 6261 NC Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 SECTION 15120 - PIPING SPECIALTIES 1.0 PART 1 GENERAL 1.1 WORK INCLUDED This section provides requirements for Contractor-furnished miscellaneous piping specialties. 1.2 RELATED WORK A. "Section 15010 - Basic Mechanical Requirements" B. "Section 15050 - Mechanical Equipment Erection" 1.3 SUBMITTALS A. Prior to installation, for each Contractor furnished item, furnish the Engineer an outline drawing and data sheet. A reproducible shall be included for all drawings. B. Provide instruction manuals for all Contractor furnished items in accordance with "Section 15010 - Basic Mechanical Requirements." 2.0 PART 2 PRODUCTS 2.1 CONTRACTOR FURNISHED ITEMS Note: For all of the following items, the preferred selection, on which current design is based, shall be furnished unless there is a significant economic advantage in using an Alternate. Prior to furnishing an Alternate, Contractor shall verify with the Engineer the acceptability of using the Alternate. The Engineer will evaluate the impact of using Alternate on existing plant design. A. Compressed Air System Flow Sensors These flow sensors shall meet the requirements of the data sheet (Doc. No. 01DS-1223.04-0009) in the Appendix. Acceptable manufacturers and models are as follows: Preferred: Hansen, Model No. B16-FS-100E-21 First Alternate: Ingersoll-Rand, Model No. 32239154 Second Alternate: Rego, Model No. 8830E8 B. Compressed Air System Quick-Disconnects These quick-disconnects shall meet the requirements of the data sheet (Doc. No. OLDS-1223.04-0010) in the Appendix. Acceptable manufacturers and models are as follows: Preferred: Hansen, Model No. 6700 First Alternate: Swagelok, Model No. B-QF I6-B-16PM Second Alternate: Snap-Tite, Model No. BPHC 16-16M C. Fuel Oil Dispensing Tank Inlet Y-Strainer (FO-STR-170) PIPING SPECIALTIES 15120-211 Spec. O 1S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 This Y-strainer shall meet the requirements of the data sheet in the Appendix. Acceptable manufac- turers and models are as follows: Preferred: Morrison Brothers, Model No. 285-2-20 First Alternate: Brooks, Model No. 761CS, 2" Second Alternate: Mueller, Model No. 11 M D. Turbine Drain Sumps Quick-Disconnects These quick-disconnects shall meet the requirements of the data sheet (Doc. No. OLDS-1223.29-0005) in the Appendix. Acceptable manufacturers and models are as follows: Preferred: Kamlok, Adaptor Model No. 633-LAS-4A with Dust Cap Model No. 634-B-4A Alternate: Ever-Tite, Adaptor Model No. ET40FLAAL with Dust Cap Model No. ET4ODCALLH E. Holdup Oil Quick-Disconnect This quick-disconnect shall meet the requirements of the data sheet (Doc. No. OLDS-1223.36-0005) in the Appendix. Acceptable manufacturers and models are as follows: Preferred: Kamlok, Adaptor Model No. 633-A-2SS with Dust Cap Model No. 634-B-2SS First Alternate: Ever-Tite, Adaptor Model No. ET2OASS with Dust Cap Model No. ET2ODCSSLH Second Alternate: Snap-Tite, Adaptor Model No. SPHN32-32F with Dust Cap Model No. SMCH-32W/BC-14 F. Waste Oil Quick-Disconnect This quick-disconnect shall meet the requirements of the data sheet (Doc. No. 01DS-1223.36-0006) in the Appendix. Acceptable manufacturers and models are as follows: Preferred: Kamlok, Adaptor Model No. 633-A-2B with Dust Cap Model No. 634-B-2B First Alternate: Ever-Tite, Adaptor Model No. ET20ABR with Dust Cap Model No. ET2ODCBRLH Second Alternate: Snap-Tite, Adaptor Model No. BPHC32-32F with Dust Cap Model No. BMCH-32W/BC-14 G. Holdup Oil Return Pump Suction Strainer (WO-STR-20) This basket strainer shall meet the requirements of the data sheet in the Appendix. Acceptable man- ufacturers and models are as follows: Preferred: Viking, Model No. F-1030-FSST First Alternate: Brooks, Model No. 195SS, 11/2" Second Alternate: Rosedale, Model No. 4-12-3F-2-500-N-S-N-B-N-M20 H. Waste Oil Removal Pump Suction Strainer (WO-STR-30) This basket strainer shall meet the requirements of the data sheet in the Appendix. Acceptable man- ufacturers and models are as follows: Preferred: Viking, Model No. F-1030-FIRN PIPING SPECIALTIES 15120-212 • Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 First Alternate: Brooks, Model No. 195CS, 1 1/2" Second Alternate: Rosedale, Model No. 4-12-3F-2-500-N-C-N-B-N-M20 I. Acid Mixing Tee (WT-MIX-100) and Caustic Mixing Tee (WT-MIX-140) These mixing tees shall meet the requirements of the data sheet in the Appendix. Acceptable man- ufacturers and models are as follows: Preferred: Neptune, Model No. Q-C20-50 Note: For this model, Contractor to follow manufacturer's instructions carefully for trimming and orienting quill. Alternate: Chemineer/Kenics, Model No. 2KMO-O J. Wastewater Effluent Static Mixer (WT-MIX-110) This static mixer shall meet the requirements of the data sheet in the Appendix. Acceptable manufac- turers and models are as follows: Preferred: Koch Engineering, Model No. SMF-SF, 16"diameter First Alternate: Chemineer/Kenics, Model No. 16HEV-FRP-3 Second Alternate: EMI, Model No. F16-2E-F, Size 16" K. Wastewater Recycle Static Mixer (WT-MIX-150) This static mixer shall meet the requirements of the data sheet in the Appendix. Acceptable manufac- turers and models are as follows: Preferred: Koch Engineering, Model No. SMXL-R, 2"diameter First Alternate: Chemineer/Kenics, Model No. 2KMS-2 Second Alternate: EMI, Model No. M2-2F-F, Size 2" 3.0 PART 3 EXECUTION 3.1 INSTALLATION A. Install the equipment in accordance with "Section 15010 - Basic Mechanical Requirements" and "Section 15050 - Mechanical Equipment Erection," per manufacturers' instructions, as located and oriented on Owner's flow diagrams and piping drawings. Owner's drawings show piping and equip- ment in their desired locations; however, the Contractor shall verify all locations and measurements before installation to ensure a high quality installation. B. Design drawings covering the installation of the equipment include, but are not necessarily limited to the following: 1. Compressed Air System Flow Sensors Flow Diagram: 01-1554-00-02 Piping Drawing: 01-1406-18-003 2. Compressed Air System Quick - Disconnects Flow Diagram: 01-1554-00-02 Piping Drawing: 01-1406-18-003 3. Fuel Oil Dispensing Tank Inlet Y-Strainer PIPING SPECIALTIES 15120-213 • Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Flow Diagram: 01-1564-00-01 4. Turbine Drain Sumps Quick - Disconnects Flow Diagram: 01-1579-00-01 and -02 Piping Drawing: 01-1479-01-001 5. Holdup Oil Quick - Disconnect Flow Diagram: 01-1586-00-01 Piping Drawing: 01-1401-02-001 6. Waste Oil Quick - Disconnect Flow Diagram: 01-1586-00-01 Piping Drawing: 01-1401-02-001 7. Holdup Oil Return Pump Suction Strainer Flow Diagram: 01-1586-00-01 Piping Drawing: 01-1401-02-001 8. Waste Oil Removal Pump Suction Strainer Flow Diagram: 01-1586-00-01 Piping Drawing: 01-1401-02-001 9. Acid Mixing Tee and Caustic Mixing Tee Flow Diagram: 01-1587-00-01 Piping Drawing: 01-1406-18-003 10. Wastewater Effluent Static Mixer Flow Diagram: 01-1587-00-01 Piping Drawing: 01-1406-18-003 11. Wastewater Recycle Static Mixer Flow Diagram: 01-1587-00-01 Piping Drawing: 01-1406-18-003 C. Freeze Protection: All components and materials shall be protected from freezing as required. D. Replacements: Contractor shall be responsible for maintaining quality of components and materials from time of receipt until system turnover to Owner. Any lost or damaged components shall be replaced by the Contractor at his expense. Any substandard work shall be repaired by the Contractor at his expense. PIPING SPECIALTIES 15120-214 Spec. 01S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 • Appendix: Sheet 1 • • APPENDIX - MISCELLANEOUS EQUIPMENT DATA SHEETS • • • • PIPING SPECIALTIES . 15120►2IS Spec. 01 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Appendix: Sheet 2 • PLANT: LINCOLN CT STATIQN DOC. NO. :_O1DS-129� n�SYSTEM NAME: CA SYSTEM BY: B.T. N.ttvrN SYSTEM FILE: 01-1223.04 FLOW DIAGRAM SERIES: 01-1554-00 DATE: 01/16/92 REV: 0 PAGE: 1 OF:____1____ • FLOW SENSOR DESIGN DATA SHEET 1. NAME: COMPRESSED AIR SYSTEM FLOW SENSORS. 2. QUANTITY: 150 ESTIMATED, FOR ACTUAL QUANTITY REFER TO COMPRESSED AIR SYSTEM (CA) FLOW DIAGRAMS 01-1554-00-01 AND 02. 3. DESIGN CONDITIONS: DESIGN PRESSURE: 150 PSIG DESIGN TEMPERATURE: 120 F 4. MATERIALS: BRASS 5. SIZE: 1 INCH 6. END CONNECTION: FPT 7. FLUID: COMPRESSED AIR 8. CONNECTING PIPING DATA: 1" COPPER, GRADE TYPE K, HARD 9. SPECIAL REQUIREMENTS: FLOW SENSORS TO BE RANSEN PART NO. B16-FS-100-21, OR EQUAL. • • • • • THIS DATA HAS BEEN REVIEWED FOR ACCURACY AND IS SATISFACTORY FOR PIPE FITTING AND MATERIAL SPECIFICATIONS. PREPARED BY: b T• DAYS: t �LL�1'. CHECKED BY: S/ APPROVED BY: • DATE: 17f tt DAIS: '/i2rt2 — PIPING SPECIALTIES 15120-216 • Spec. O 1S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Appendix: Sheet 3 • PLANT: LINCOLN CT STATION DOC. NO. : 01D -1 21 n�_SYSTEM NAME: CA SYSTEM BY . T. NGUY .N 001e SYSTEM FILE: 01-1223.04 DATE:__ O1/ll/92 '--- FLOW DIAGRAM SERIES: OL-15.54-00 PAGE:—---1--__ REV:_ �_ OF:----L__ QUICK-DISCONNECT DESIGN DATA SHEET 1. NAME: COMPRESSED AIR SYSTEM QUICK-DISCONNECTS 2. QUANTITY: 150 ESTIMATED, FOR ACTUAL QUANTITY REFER TO COMPRESSED AIR SYSTEM (CA) FLOW DIAGRAMS 01-1554-00-01 AND 02. 3. DESIGN CONDITIONS: DESIGN PRESSURE: 150 PSIG DESIGN TEMPERATURE: 120 F 4. MATERIALS: BRASS 5. SIZE: 1 INCH 6. END CONNECTION: MPT 7. FLUID: COMPRESSED AIR 8. CONNECTING PIPING DATA: 1" COPPER. GRADE TYPE K, HARD 9. SPECIAL REQUIREMENTS: QUICK-DISCONNECTS TO BE HANSEN PART NO. 6700, OR EQUAL. • THIS DATA HAS BEEN REVIEWED FOR ACCURACY AND IS SATISFACTORY FOR PIPE FITTING AND MATERIAL SPECIFICATIONS. PREPARED BE: (?),I' 1 /1//,L CHECKED BY: DATE:, APPROVED DATE: yi t f4L DATE: yr7/7 Z-- PIPING SPECIALTIES 15120-217 Spec. 01 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 • Appendix: Sheet 4 PLANT: LINCOLN CT STATION DOC. NO. : 01DS-1223.14-nn j SYSTEM NAME: FO SYSTEM BY: B.T. NGUYEN SYSTEM FILE: 01-1223.14 DATE: 01/27/92 REV:• 0 FLOW DIAGRAM SERIES: 01-1564-00 PAGE:____1____ OF:____L____ FILTER OR STRAINER DESIGN DATA SHEET 1. NAME: FUEL OIL DISPENSING TANK_ INLET Y-STRAINER 2. QUANTITY: 1 TOTAL 3. EQUIPMENT NOS. : FO-STR-170 4. DESIGN CODE: NIA STAMP REQUIRED: N/A 5. TYPE: Y-LINE_ STRAINER 6. CONDITIONS: NORMAL OPERATION DESIGN PRESSURE (PSIG) 55 150 _ TEMPERATURE (F) 7. CAPACITY/ALLOWABLE PRESSURE DROP: NORMAL MAXIMUM CAPACITY (GPM) 50 CLEAN (PSID) S 65',% PLUGGED (PSID) 8. REQUIRED RETENTION: SIZE OR MESH: 20 MESH PERCENT RETENTION: 9. ENVELOPE DIMENSIONS (INCLUDES SPACE FOR NOZZLES): HEIGHT (FT) : WIDTH (FT): DEPTH (FT) : 10. DESCRIPTION OF PROCESS FLUID: DISTILLATE FUEL OIL NO. 2 11. MATERIALS: SHELL: CI CLOSURE: CI HEADS: CI BASKET: SS INTERNALS:, SS LEGS: NOZZLES: CI OTHER: • 12. FILTER MEDIA: SS SCREEN 13. NOZZLES: QTY SIZE TYPE NOZZLES : QTY SIZE TYPE ) INLET L 2" NPT ) MST OUTLET L 2" $PT VENT ) DRAIN _ ) 14. SPECIAL REQUIREMENTS: Y-STRAINER TO BE MORRISON BROTHERS.' MODEL 285-2-20 MESH. OR EOUAL. THIS DATA HAS ;BEEN REVIEWED FOR ACCURACY AND IS SATISFACTORY FOR EQUIPMENT AND MATERIAL SPECIFICATIOMS. PREPARED BY: %T DATE; it �l , CHECKED BY: S;/. DATE: APPROVED BY:, nwzs:• � ���iz PIPING SPECIALTIES 15120-218 Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Appendix: Sheet 5 PLANT: LINCOLN CT STATION DOC. NO. :_O1D5-12 7 ,o-nnn� SYSTEM NAME: SP SYSTEM BY: B.T. NGUYEN SYSTEM FILE: 01-1223.29 DATE: 01/17/92 FLOW DIAGRAM SERIES: 01-1579-00 l QUICK-DISCONNECT DESIGN DATA SHEET 1. NAME: TURBINE DRAIN SUMPS QUICK-DISCONNECTS 2. QUANTITY: 4 TOTAL 3. DESIGN CONDITIONS: DESIGN PRESSURE: 75 PSIG DESIGN TEMPERATURE: 120 F 4. MATERIALS: ALUMINUM 5. SIZE: 4 INCHES 6. END CONNECTION: 150,E FLAT-FACE FLANGE 7. FLUID: COMBUSTION TURBINE EXPENDED WASH SOLUTION AND RINSE WATER, WASTEWATER. 8. CONNECTING PIPING DATA: 4" POLYETHYLENE, SDR 11 9. ACCESSORIES: DUST CAP 10. SPECIAL REQUIREMENTS: QUICK-DISCONNECTS TO BE KAMLOK MODEL 633-LAS-4A AND DUST CAPS TO BE KAMLOK MODEL 634-8 .4A, OR EQUAL. • THIS DATA HAS BEEN REVIEWED FOR ACCURACY AND IS SATISFACTORY FOR PIPE FITTING AND MATERIAL SPECIFICATIONS: PREPARED BY:>g•1% NIrrJ DATE: ��nI1L , CHECKED BY: DATE:Jinii2 APPROVED BY:� � • DATE: 00/9 Z PIPING SPECIALTIES 15120-219 • Spec. 01S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Appendix: Sheet 6 PLANT: LINCOLN CT STATION DOG. NO. O1DS- 99� 1L_flAAe SYSTEM NAME: WO SYSTEM BY: B.T. N6UYFw_ SYSTEM FILE: 01-1223.36 DATE: 01/1112 REV:FLOW DIAGRAM SERIES: 01-1586-00 PAGE:__—_1____ OF:--- _1 QUICK-DISCONNECT DESIGN DATA SHEET 1. NAME:. HOLDUP OIL QUICK-DISCONNECT 2. QUANTITY: 1 TOTAL 3. DESIGN CONDITIONS: DESIGN PRESSURE: 100 PSIG DESIGN TEMPERATURE: 150 F 4. MATERIALS: STAINLESS STEEL 5. SIZE: 2 INCHES 6. END CONNECTION: FPT 7. FLUID: TURBINE LUBRICATION OIL (VISCOSITY= 250 SSU @ 100 F) 8. CONNECTING PIPING DATA: 2" STAINLESS STEEL, SCHEDULE 40 9. ACCESSORIES: DUST CAP 10. SPECIAL REQUIREMENTS: QUICK-DISCONNECT TO BE KAMLOK MODEL 633-A-255 AND DUST CAP TO BE KAMLOK MODEL 634-B-2SS, OR EQUAL. • • • THIS DATA HAS BEEN REVIEWED FOR ACCURACY AND IS SATISFACTORY FOR PIPE FITTING AND MATERIAL SPECIFICATIONS. / PREPARED BY: 6.T. DATE: tin r CHECKED BY: v DATE: o t z APPROVED BY:/Y DAT*: V2//G 2.0- PIPING SPECIALTIES 15120-220 • Spec. 01 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 • Appendix: Sheet 7 PLANT: LINCOLN CT STATION DOC. NO.: O1DS-122 3c.0005 SYSTEM NAME: WO SYSTEM BY: B.T. NGUYEN SYSTEM FILE: 01-1223.36 DATE: 01/17/92 REV:_ _ FLOW DIAGRAM SERIES: 01-1586-00 PAGE:____1____ OF:____1_____ QUICK-DISCONNECT DESIGN DATA SHEET 1. NAME: WASTE OIL QUICK-DISCONNECT 2. QUANTITY: 1 TOTAL 3. DESIGN CONDITIONS: DESIGN PRESSURE: 85 PSIG DESIGN TEMPERATURE: 120 F 4. MATERIALS: BRONZE 5. SIZE: 2 INCHES 6. END CONNECTION: FPT 7. FLUID: WASTE OIL (VISCOSITY= 10,000 SSU @ 40 I) 8. CONNECTING PIPING DATA: 2" CARBON STEEL, SCHEDULE 40 9. ACCESSORIES: DUST CAP 10. SPECIAL REQUIREMENTS: QUICK-DISCONNECT TO BE KAMLOK MODEL 633-A-2B, AND DUST CAP TO BE KAMLOK MODEL 634-B-2D, OR EQUAL. • • • THIS DATA HAS BEEN REVIEWED FOR ACCURACY AND IS SATISFACTORY FOR PIPE FITTING AND MATERIAL SPECIFICATIONS. • PREPARED BY: •T '"• DATE: tl/1i . CHECKED BY:;/ DATE: APPROVED BY: DATE: / 1o/1 L • PIPING SPECIALTIES 15120-221 Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Appendix: Sheet 8 PLANT: LINCOLN CT STATION DOC. NO. : _ DS-1 O1 SYSTEM NAME: WO SYSTEM 6 0009 SYSTEM FILE: 01-1223.36 BY. FLOW DIAGRAM SERIES: 01-1586-00 PAGE: 01109/9 REV: 0 _ OF:_--a_____ FILTER OR STRAINER DESIGN DATA SHEET 1. NAME: HOLDUP OIL RETURN PUMP SUCTION STRAINER 2. QUANTITY: 1 TOTAL 3. EQUIPMENT NOS. : WO-STR-20 4. DESIGN CODE: N/A STAMP REQUIRED: 5. TYPE: BASKET 6. CONDITIONS: NORMAL OPERATION DESIGN PRESSURE (PSIG) 3 �__ TEMPERATURE (F) __14____' 150 7. CAPACITY/ALLOWABLE PRESSURE DROP: NORMAL MAXIMUM CAPACITY (GPM) 30 CLEAN (PSID) 1.0 65% PLUGGED (PSID) • 8 . REQUIRED RETENTION: SIZE OR MESH: 10 MESH PERCENT RETENTION: 9. ENVELOPE DIMENSIONS (INCLUDES SPACE FOR NOZZLES): HEIGHT (FT) : WIDTH (FT) : DEPTH (FT): ' 10. DESCRIPTION OF PROCESS FLUID: TURBINE LUBRICATION OIL 11. MATERIALS: SHELL: SS _ CLOSURE: SS HEADS: SS BASKET: SS INTERNALS: SS LEGS: NOZZLES: SS OTHER: 12. FILTER MEDIA: SS SCREEN 13. NOZZLES: QTY SIZE TYPE NOZZLES QTY SIZE TYPE I) INLET L 3 IN. FLC. ) INST 0) OUTLET L 3 IN., FLC. ) VENT — ) ) DRAIN _ ) 14. SPECIAL REQUIREMENTS: STRAINER TO BE VIKING MODEL NO. . F-1030-FSST. OR EOUAL. THIS DATA HAS BEEN REVIEWED FOR ACCURACY AND IS SATISFACTORY FOR EQUIPMENT AND MATERIAL SPECIFICATIONS: • PREPARED BY: i. DATE: t 11 CHECKED BY: � � DATE: APPROVED BY: L'LCG4 - - DATE: 1/ 4L PIPING SPECIALTIES 15120-222 Spec. 01S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 • Appendix: Sheet 9 PLANT: LINCOLN CT STATION DOC. NO. : 01D1_»2.1 ./ 0010 SYSTEM NAME: WO SYSTEM BY: B.T. NGUYEN SYSTEM FILE: 01-1223.36 DATE: 01/09/91 REV: 0 FLOW DIAGRAM SERIES: Q1-1186-00 PAGE: 1 OF:____1_____ FILTER OR STRAINER DESIGN DATA SHEET 1. NAME: WASTE OIL REMOVAL PUMP SSICTION STRAINER 2. QUANTITY: 1 3. EQUIPMENT NOS. : WO-STR-30 4. DESIGN CODE: N/A STAMP REQUIRED:__ILA______ 5. TYPE: BASKET 6. CONDITIONS: NORMAL OPERATION DESIGN PRESSURE (PSID) 2 _-25.—_ TEMPERATURE (F) __6Q _L5Q 7. CAPACITY/ALLOWABLE PRESSURE DROP: NORMAL MAXIMUM CAPACITY (GPM) 30 CLEAN (PSID) 1.0- 65% PLUGGED (PSID) 8. REQUIRED RETENTION: SIZE OR MESH: 10 MESH PERCENT RETENTION: 9. ENVELOPE DIMENSIONS (INCLUDES SPACE FOR NOZZLES): HEIGHT (FT) : WIDTH (FT) : DEPTH (FT): 10. DESCRIPTION OF PROCESS FLUID: SAE30. TURBINE LUBRICATION QIL. DISTILLATE FUEL OIL NO, 2. etc. 11. MATERIALS: SHELL: CI CLOSURE: CI HEADS: CI BASKET: SS INTERNALS: SS LEGS: NOZZLES: CI OTHER: 12. FILTER MEDIA: SS SCREEN 13. NOZZLES: QTY SIZE TYPE NOZZLES QTY SIZE TYPE I) INLET 3 IN., FLG. ) INST I__0) OUTLET 3 IN. FLC. VENT _ ) - ) DRAIN ) _ 14. SPECIAL REQUIREMENTS: STRAINER TO BE VIKING MODEL NO. F-1030-FIRN. OR EQUAL. THIS DATA HAS BEEN REVIEWED FOR ACCURACY AND IS SATISFACTORY TOR EQUIPMENT AND MATERIAL SPECIFICATIONS. PREPARED BY: 1:1-• nrr-iDATE: 4q : CHECKED BY: i j � r,.,,,,�,� _ DATE: APPROVED BY: �JANE DATE:, / /9L PIPING SPECIALTIES 15120-223 • Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 • Appendix: Sheet 10 PLANT: LINCOLN CT STATION DOC. NO. : - SYSTEM NAME: WT SYSTEM BY: B.L NGUYEN SYSTEM FILE: 01-1223.37 DATE: 01/06/92 FLOW DIAGRAM SERIES: 01-1517-00 PAGE:1_ OF: 1 MIXING TEE DATA SHEET 1. NAME: Acid Mixing Tee, and Caustic Mixing Tee 2. QUANTITY: 2 Total (1 Acid, 1 Caustic) 3. EQUIPMENT NOS. : WT-MIX-100 (Acid) , WT-MIX-L40 (Caustic) 4. TYPE: Injection Quills 5. FLUID: 66 degree Baume Sulfuric Acid, 50% solution Sodium Hydroxide and Wastewater 6. MATERIALS: Alloy 20 (C-20-Cb3) 7. DESIGN PRESSURE: 75 psig 8. DESIGN TEPERATURE: 120 F 9. END CONNECTIONS: SIZE TYPE INJECTION 1/2" NPT 10. CONNECTING PIPE DATA: INJECTION: 1/2 inch, Alloy 20, schedule 40 PROCESS: 2 inches, Alloy 20, schedule 40 11. SPECIAL REQUIREMENTS: Injection Quills to be Neptune Model Q-C20-50, or equal. • • • THIS DATA HAS BEEN REVIEWED FOR ACCURACY AND IS SATISFACTORY FOR EQUIPMENT AND MATERIAL SPECIFICATIONS. PREPARED BY: PJHr. DAM: 1_6 -12. Q • CHECKED BY: sL DATE: 'i iccZ APPROVED BY: � DATE: Vi,pr z PIPING SPECIALTIES 15120-224 Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Appendix: Sheet 11 PLANT: LINCOLN CT STATION DOC. NO. :_O1D5-t�» a SYSTEM•NAME: WT SYSTEM 7-0006 SYSTEM FILE: 01-1223.37 SY: B.T. N.irvr�r. FLOW DIAGRAM SERIES: 01-1587-00 PAGE: O1i02192 OF RED MIXER DATA SHEET 1. NAME:, Wastewater Effluent Static Mixer 2. QUANTITY: 1 Total 3. EQUIPMENT NOS. : WY-MIX-110 4. TYPE: Static with inlet side nozzle and Sparger 5. FLUID: Wastewater, pH range: 3 to 12 6. FLOW RATE: MINIMUM: 50 spa MAXIMUM: 1,700 gpm 7. ALLOWABLE PRESSURE DROP: .35 psi @ 1,700 gp■ 8. MATERIALS: FRP with FRP elements 9. MAXIMUM ALLOWABLE LENGTH: 54 inches ( end-to-end) 10. DESIGN PRESSURE: 25 psig DESIGN TEMPERATURE: 120 F 11. END CONNECTIONS: SIZE TYPE MIXER:IXE NOZZLE: 16" FF Flange 2" FF Flange 12. CONNECTING PIPE DATA: MIXER: 16 inches, Polyethylene, SDR 21 SIDE NOZZLE: 2 inches, Alloy 20, schedule 40 13. SPECIAL REQUIREMENTS: Mixer to be Koch Engineering Co. Model SMF-SF: 16 " diameter, 4 mixing elements, or equal. • • • • • • THIS DATA HAS BEEN REVIEWED FOR ACCURACY AND IS SATISFACTORY FOR EQUIPMENT AND MATERIAL SPECIFICATIONS. PREPARED BY: Q.T. CHECKED BY: gha,44. DA'Tt: �I Bl13.APPROVED BY: mu DAYS: t�l i t PIPING SPECIALTIES 15120-225 Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Appendix: Sheet 12 PLANT: LINCOLN CT STATION DOC. NO. : SYSTEM NAME: WI SYSTEM BY: B.T. NGUYEN SYSTEM FILE: 01-1223.37 DATE: 01/02/92 REV:_Q FLOW DIAGRAM SERIES: 01-1587-0Q PAGE: 1 MIXER DATA SHEET 1. NAME: Wastewater Recycle Static Mixer 2. QUANTITY: 1 Total 3. EQUIPMENT NOS. : WT-MIX-150 4. TYPE: Static Mixer 5. FLUID: Wastewater, pH range: 1 to 13 6. FLOW RATE: Minimum: 10 gpm MAXIMUM: 65 gpa 7. ALLOWABLE PRESSURE DROP: 1.5 psi @ 65 'pm 8. MATERIALS: Alloy 20 with Alloy 20 elements 9. MAXIMUM ALLOWABLE LENGTH: 12 inches (end-to-end) 10. DESIGN PRESSURE: 75 psis DESIGN TEMPERATURE: 120 F 11. END CONNECTIONS: MIXER: SIZE TYPE 2"SIDE NOZZLE: N/A N/A RF N/Ame 12. CONNECTING PIPE DATA: MIXER: 2 inches, Alloy 20. schedule 40 SIDE NOZZLE: N/A 13. SPECIAL REQUIREMENTS: Mixer to be Koch Engineering Co. Model SMXL-R: 2" disaster. 4 mixing elements. or equal. • • THIS DATA HAS BEEN REVIEWED FOR ACCURACY AND IS SATISFACTORY FOR EQUIPMENT AND MATERIAL SPECIFICATIONS. • • PREPARED BY: 91 r. N • : t B 1L . CHECKED BY: /f�1 '°"� " DATE: 4/A r i APPROVED BYiZ tic DAMS t =z PIPING SPECIALTIES 15120-226 ft Spec. 01S-1480.00.00.0001 Date: September 1g92 21, Rev. 0 END OF SECTION , • FIPQ it. C. DEpT. OF Nd R ESOTJR " CO1fMUNITy DEvuop1 l., 7 7 DUKE POWER COMPANY ? 8 1992 "S AND VERIFICATION OF SPECIFICATION �1OIVISICN of � E T ..4N.i IE ariS ILLS FE�1iJNAL OFFICE Ni Title of Specification: Project Construction Specification for Lincoln Combustion Turbine Station Specification Number: 01S-1480.00-00-0001, Instrumentation and Miscellaneous Control Components, Section 16940 Revision: 0 In accordance with established procedures, the quality of this specification has been assured. Signatures certify that the above specification was originated, checked, and approved as noted below: Prepared By: diezepoz_ Date: /D /9 9,2 Checked By: Date: /ol/7/92._ Approved By: �- y�zli � Date: /'e1/49/qZ— •o•••••••'S••., Signature re.CARo ti9 Name L. R. Frick � SE � Professional Engineer 488 • •'•.,�� ���:N:� \L',�� No. & State 14888 NC Ry R. v.9.••. Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 SECTION 16940 - INSTRUMENTATION AND MISCELLANEOUS CONTROL COMPONENTS 1.0 PART 1 GENERAL 1.1 WORK INCLUDED A. Mount and wire all electrical instrumentation including transmitters, actuators, and switches unless specifically indicated that instruments will otherwise be installed and/or wired by the associated equip- ment vendor as contracted for by the Owner. B. All instrumentation not specifically defined as being supplied with the process equipment shall be fur- nished by the Contractor. Unless specified otherwise, all control valves, primary flow elements, and other similar devices associated with process piping will be furnished by the Contractor. C. Pull and terminate all interconnecting wiring and cables between devices to form a complete plant instrumentation system as defined by the specifications, design drawings, vendor drawings, and other design documents. D. Provide and install all required tubing, manifold valves, isolation valves, fittings, supports and miscel- laneous hardware for instrumentation in accordance with the Owner's design drawings. E. Provide, mount and wire all electrical control devices as identified on the Owner's design documents including prefabricated and field fabricated panels unless specifically indicated that controls will other- wise be mounted and/or wired by the associated equipment vendor as contracted by the Owner. 1.2 RELATED WORK A. "Section 16010 - Basic Electrical Requirements" B. "Section 16120 - Wire and Cable" C. "Section 16195 - Electrical Equipment Identification" D. "Section 16911 - Data Acquistion and Control System (DACS)" through "Section 16917 - DACS/Balance of Plant PLC System" E. "Project Manual for Lincoln Combustion Turbine Project Operating and Maintenance Facilities," Section 15500 - HVAC. F. "Section 15010 - Basic Mechanical Requirements" 1.3 SUBMITTALS A. Submit five (5) copies of equipment outline drawings and instruction manuals to the Owner for approval. 1.4 STORAGE A. Store and protect equipment in accordance with manufacturer recommendations and any special instructions provided by the Owner. B. Protect equipment from extreme temperature and humidity by storing in a conditioned space. INSTRUMENTATION AND MISCELLANEOUS CONTROL COMPONENTS 16940-355 • Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 C. Protect equipment from dust and debris by wrapping components if applicable in a dust tight cover and storing away from construction activity. 2.0 PART 2 PRODUCTS The following equipment shall be purchased by the Contractor. Any substitution of materials by the Contractor will affect Owner's design drawings, therefore must be approved by the Owner. No substi- tutions are allowed without prior written approval from the Owner. Each instrument shall have a firmly attached metal tag including the Owner Tag Number and the Purchase Order Number 2.1 LEVEL INSTRUMENTS A. Displacer Type Level Switch Manufacturer: Magnetrol International, Model A10-4-G3B-BAF Wide Differential Unit Materials of Construction: 316 SS Tank Connection: 3" 150## SS flange Stainless Steel Displacers Switch Mechanism: SPDT Snap Switch Switch Enclosure: NEMA 4 To be supplied with SS suspension cable 30' in length Process Fluid: Raw Water Operating Temperature: Ambient Operating Pressure: Ambient Owner Tag Number: FW-LS-13 FW-LS-252 B. Liquid Level Gauge Manufacturer: Penberthy Division, Houdaille Ind., Model 4TL7 Transparent, Direct Reading, Flat Glass Side Connections: 3/4" NPTF Visible Length: 45 1/2 " Standard Materials Process Fluid: Waste Oil Operating Conditions: 80 degrees F Atmospheric pressure To be supplied with two (2) series 400 ballcheck valves, Model 420J Offset Pattern Union Bonnet Gauge Connection: Union, 3/4" NPTM Vessel Connection: Union, 3/4" NPTM Standard Materials Valve and gauge glass sections to be assembled having a valve vessel connection center to center dimension of 46" Owner Tag Number: WO-LG-30 C. Liquid Level Gauge Manufacturer: Penberthy Division, Houdaille Ind., Model 8TL8 Transparent Direct Reading, Flat Glass INSTRUMENTATION AND MISCELLANEOUS CONTROL COMPONENTS 16940-356 Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Side Connections: 3/4". NPTF Visible Length: 105 1/2 " Standard Materials Process Fluid: Turbine Lube Oil Operating Conditions: 80 degrees F Atmospheric pressure To be supplied with two (2) series 400 ballcheck valves, Model 420J Offset Pattern Union Bonnet Gauge Connectidn: Union, 3/4" NPTM Vessel Connection: Union, 3/4" NPTM Standard Materials Valves and gauge glass sections to be assembled having a valve vessel connection center to center dimension of 106" Owner Tag Number: WO-LG-10 D. Level Transmitter Manufacturer: Magnetrol, Model 350-5001-05A Echotel III Ultrasonic Non-Contact Input Voltage: 120 VAC - 4 wire Output: 4-20 mA Enclosure: Nema 4, black steel cover Connection: 2" NPT Sensor Length: 6" Calibration Range: 0-15' WC Owner Tag Number: SP-LT-51 SP-LT-91 SP-LT-71 SP-LT-111 E. Depth Transmitter Manufacturer: Druck Inc, Model PTX-161D Calibration Range: 0-360 inches (30 feet) Kevlar Vented Cable: 50' Operating Pressure Range: 0-15 PSI Temperature Range: 32-90 degrees F Process Fluid: Raw Water Holding Pond Output: 4-20 mA Owner Tag Number: FW-LT-251 F. Depth Transmitter Manufacturer: Druck Inc, Model PTX-165 Calibration Range: 0-27 INWC (1 PSI) Process Fluid: Raw Creek Water Temperature Range: 40-120 degrees F Pressure Range: Atmospheric Output Signal: 4 madc - 0 INWC 20 madc - 27 INWC INSTRUMENTATION AND MISCELLANEOUS CONTROL COMPONENTS 16940.357 Spec. O 1S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Electrical Cable Length: 30 ' Owner Tag Number: FW-FT-35A G. Level Transmitter Manufacturer: Rosemount, Inc, Model 1151LT4EA0A22D Calibration Range 1: 0-108 INWC Calibration Range 2: 0-96 INWC Owner Tag Number: DW-LT-100 (calibration range 1) DW-LT-160 (calibration range 2) H. Level Transmitter Manufacturer: Rosemount, Inc, Model 1151LT5EA0A22DM1 Calibration Range 1: 0-270 INWC Calibration Range 2: 0-480 INWC Owner Tag Number: DW-LIT-230 (calibration range 1) DW-LIT-180 (calibration range 2) DW-LIT-190 (calibration range 2) FW-LIT-110 (calibration range 2) FW-LIT-120 (calibration range 2) 2.2 FLOW INSTRUMENTS A. Variable Area Flowmeter Manufacturer: Fischer& Porter, Model 10A2235AXXX61(3-35GPM)XXXX Ratiosight Flow Rate Indicator Meter Size: 2" Process Fluid: Filtered Water Range: 3-35 GPM No alarms or relays required. Scale to read in GPM water. Owner Tag Number: FW-FI-213 FW-FI-214 B. Variable Area Flowmeter Manufacturer: Fischer& Porter, Model 10A2227 Dial Flow Indicator Meter Size: 2" End Connections: flanged Process Fluid: Waste Water Operating Pressure: 25 PSIG Operating Time: 80 degrees F Normal Flow: 50 GPM Maximum Flow: 75 GPM Scale: 0-75 GPM Materials of Construction: 316 SS INSTRUMENTATION AND MISCELLANEOUS CONTROL COMPONENTS 16940-358 • Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Owner Tag Number: WT-FI-90 C. Positive Displacement Flowmeters Manufacturer: Hersey Products, Inc., Model N3H 1 C3A 101 Meter Flow Range: 3-50 GPM Type 3 Case, Standard Pressure Connections: 1 1/2" NPT Totalizer Drive: Mechanical Case Material: Bronze Chamber Material: Bronze Disc Material: Hard Rubber Standard Mechanical Drive Option: Drain Plug Process Fluid: Demineralized Water Operating Pressure: 60 PSIG Operating Temperature: 80 degrees F Operating Flow: 20 GPM Meters to be supplied with totalizers Model RAO1F0000 R-10 Mechanical Totalizer Unit of Measure: GPM Dial Range: 5-digit No switches or accessories required. Owner Tag Number: I DW-FQI-360 7DW-FQI-360 12DW-FQI-360 2DW-FQI-360 8DW-FQI-360 13DW-FQI-360 3DW-FQI-360 9DW-FQI-360 14DW-FQI-360 4DW-FQI-360 l ODW-FQI-360 15DW-FQI-360 SDW-FQI-360 I1 DW-FQI-360 16DW-FQI-360 6DW-GQI-360 D. Fiberglass Parshall Flume Manufacturer: Fischer& Porter, Model 1 OF 1940ECAE 11 Throat Dimension: 6" Transition Boxes: Both inlet and outlet 8" integral stilling well Calibrated depth scale affixed to side wall 1 1/2" bushing for mounting transducer Supplied with lightning protection, Model 50SP1010A "Surge Buster" Owner Tag Number: WT-FE-40 E. Ultrasonic Open Channel Flowmeter Manufacturer: Fischer& Porter, Model 5OUS3143ABB Transducer: pipe mounted with megaphone & 1 1/2" pipe mount stand Transmitter: remote mount with 50' cable Display: integral LCD rate in engineering units INSTRUMENTATION AND MISCELLANEOUS CONTROL COMPONENTS 16940-359 • Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Range: 25-1600 GPM Output: 4-20 MADC Power: 120 VAC, 60 Hz Owner Tag Number: WT-FT-40 F. In-line Flow Transmitter Manufacturer: Signet Industrials, Model 3-8500.101-2P Pipe Size: 10" Range: 0-1800 GPM Optional: display board part # 3-8020-390 Fitting Weldolet Part # CS4W 100 Owner Tag Number: FW-FIT-275 2.3 TEMPERATURE INSTRUMENTS A. Bimetal Thermometers Manufacturer: Bristol Babcock, Inc. Helicoid Instruments Model 5T3-A9-016-D-0000 Dial Size: 5" Style: Any angle Connection: 1/2" NPT Stem Length: 9" Temperature Range: 0-140 degrees F Option: Union Connection Owner Tag Number: DW-TI-163 FO-TI-10 FO-TI-20 B. Thermowell Manufacturer: Bristol Babcock, Inc. Helicoid Instruments Model W-2-WD-2-A9-3-0-0-U7-D .260 Bore Socket Weld Instrument Connection: 1/2" NPT Overall Length: 9" Process Connection: 3/4" Insertion Length: 7 1/2" Material: 316 SS Owner Tag Number: FO-TI-10 FO-TI-20 C. Thermowell Manufacturer: Bristol Babcock, Inc. Helicoid Instruments Model W-2-WD-2-A9-3-0-0-U7-G .260 Bore INSTRUMENTATION AND MISCELLANEOUS CONTROL COMPONENTS 16940-360 • Spec. O 1S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Socket Weld Instrument Connection: ' 1/2" NPT Overall Length: 9" Process Connection: 3/4" Insertion Length: 7 1/2" Material: Hastelloy B Owner Tag Number: DW-TI-163 D. Thermowell Manufacturer: Bristol Babcock, Inc. Helicoid Instruments Model W-3-WD-2-A9-3-0-0-U7-G .385 Bore Socket Weld Instrument Connection: 1/2" NPT Overall Length: 9" Process Connection: 3/4" Insertion Length: 7 1/2" Material: Hastelloy B Owner Tag Number: DW-TS-162 E. Temperature Switch Manufacturer: Ashcroft/Dresser Industries B Series, Model T4-32-TS-090-XCH-XNH-0 TO 100 Enclosure: Type 400, watertight Switch Element: Hermetically Sealed, General Purpose Direct Mount System Bulb Length: S dimension = 9" U dimension = 7 1/2" Option: Chained cover, tagging stainless steel Range: 0-100 degrees F Owner Tag Number: DW-TS-162 2.4 PRESSURE INSTRUMENTS A. Pressure Switch Manufacturer: Ashcroft/Dresser Industries B Series, Model B4-32-B-XCH-XNH-(-30 IN HG/30 PSI) Enclosure: Type 400, watertight Switch Element: Hermetically Sealed, General Purpose Actuator Seal: BUNA-N Options: Chained cover, tagging stainless steel Range: -30 in HG to 30 PSI Owner Tag Number: DW-PS-10 DW-PS-20 DW-PS-30 INSTRUMENTATION AND MISCELLANEOUS CONTROL COMPONENTS 16940-361 • Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 B. Pressure Switch Manufacturer: Ashcroft/Dresser Industries B Series, Model B4-32-B-XCH-XNH-30PSI Enclosure: Type 400, watertight Switch Element: Hermetically Sealed, General Purpose Actuator Seal: BUNA-N Options: Chained cover, tagging stainless steel Range: 0-30 PSI Owner Tag Number: FO-LS-13 FO-LS-23 C. Pressure Switch Manufacturer: Ashcroft/Dresser Industries B Series, Model B4-32-B-XCH-XNH-60 IN H2O Enclosure: Type 400, watertight Switch Element: Hermetically Sealed, General Purpose Actuator Seal: BUNA-N Options: Chained cover, tagging stainless steel Range: 0-60 in H2O Owner Tag Number: WO-LS-11 D. Pressure Switch Manufacturer: Ashcroft/Dresser Industries B Series, Model B4-32-B-XG6-XCH-XNH-15 PSI Enclosure: Type 400, watertight Switch Element: Hermetically Sealed, General Purpose Actuator Seal: BUNA-N Options: UL listed limit control switch, chained cover, tagging stainless steel Range: 0-15 PSI Process Media: Natural Gas Owner Tag Number: 1NG-PS-13 7NG-PS-13 12NG-PS-13 2NG-PS-13 8NG-PS-13 13NG-PS-13 3NG-PS-13 9NG-PS-13 14NG-PS-13 4NG-PS-13 . 1 ONG-PS-13 15NG-PS-13 5NG-PS-13 11 NG-PS-13 16NG-PS-13 6NG-PS-13 E. Pressure Gauge Manufacturer: Bristol Babcock, Inc. Helicoid Instruments Model J4K2E5A0BF000 900 Series gauge Size: 4 1/2" Case Color: black Case Style: wall mount Bourdon Tube & Socket Material: Type 940, 316 SS Pressure Connection: 1/2" NPT, bottom INSTRUMENTATION AND MISCELLANEOUS CONTROL COMPONENTS 16940-362 Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Range: 0-75 PSIG To be supplied with S4 snubber and shatterproof lens. Owner Tag Number: SP-PI-50 SP-PI-100 SP-PI-60 SP-PI-110 SP-PI-70 SP-PI-120 SP-PI-80 WT-PI-13 SP-PI-90 WT-PI-23 F. Pressure Gauge Manufacturer: Bristol Babcock, Inc. Helicoid Instruments Model K4K2F1A0BF000 Series gauge Size: 4 1/2" Case Color: red Case Style: wall mount Bourdon Tube & Socket Material: Type 940, 316 SS Pressure Connection: 1/2" NPT, bottom Range: 0-150 PSIG To be supplied with S4 snubber and shatterproof lens. Owner Tag Number: FW-PT-81 FW-PI-101 FW-PI-91 WO-PI-21 G. Pressure Gauge Manufacturer: Bristol Babcock, Inc. Helicoid Instruments Model L4K2F5A0BF000 900 Series gauge Size: 4 1/2" Case Color: green Case Style: wall mount Bourdon Tube & Socket Material: Type 940, 316 SS Pressure Connection: 1/2" NPT, bottom Range: 0-200 PSIG To be supplied with S4 snubber and shatterproof lens. Owner Tag Number: DW-PI-11 DW-PI-21 DW-PI-31 FW-PI-10 FW-PI-20 FW-PI-30 FW-PT-250 FW-PT-260 FW-PT-270 H. Pressure Transmitter Manufacturer: Rosemount, Inc, Model 1151GP7E22B3 Calibration Range: 0-150 PSIG Owner Tag Number: INSTRUMENTATION AND MISCELLANEOUS CONTROL COMPONENTS 16940-363 • Spec. 01 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 CA-PT-181 I. Pressure Transmitter ( Manufacturer: Rosemount, Inc, Model 1151GP8E22B2 Calibration Range: 0-500 PSIG Owner Tag Number: NG-PT-20 J. Differential Pressure Transmitter Manufacturer: Rosemount, Inc, Model 1151DP6E22B2M3 Calibration Range: 0-50 PSID Scale: 0-100% Owner Tag Number: CA-PDIT-190 K. Differential Pressure Transmitter Manufacturer: Rosemount, Inc, Model 1151DP5E22B2 Calibration Range: 0-361 INWD Owner Tag Number: DW- L. Differential Pressure Transmitter Manufacturer: Rosemount, Inc, Model 1151DP5E22B2M1 Calibration Range 1: 0-459 INWD Calibration Range 2: 0-500 INWD Owner Tag Number: FW-FIT-82 (calibration range 1) FW-FIT-35B (calibration range 2) FW-FIT-36 (calibration range 2) 2.5 ORIFICE PLATES Manufacturer for orifice plates is Fluidic Techniques, Type O.P.-FLG.TAPS. Data sheets are attached to this section. A. Element Material: 316 SS Thickness: 1/4" Pipe Size: 10" SCH 40 Flange Type: 10" 300# RF Orifice Flange Fluid: Raw Water Operating Pressure: 100 PSIG Operating Temperature: 120 degrees F Meter Dif: 500 INWC Reference data sheets 1 & 2 for bore information. Owner Tag Number: FW-FE-35B FW-FE-36 B. Same as in A except: INSTRUMENTATION AND MISCELLANEOUS CONTROL COMPONENTS 16940-364 Spec. 01 S-1480.00-00-0001 Date: September 21, 1992 • Rev. 0 Element Material: 316 SS Thickness: 1/4" Pipe Size: 8" SCH 40 Flange Size: 8" 300# RF Orifice Flange Operating Pressure: 12 PSIG Meter Diff: 200 INWC Reference data sheet 3 for bore information. Owner Tag Number: DW-FE-25 C. Same as in A except: Flange Type: 10" 300# RF Orifice Flange Meter Diff: 100 INWC Reference data sheet 4 for bore information. Owner Tag Number: FW-FE-82 D. Element Material: 316 SS Thickness: 1/8" Pipe Size: 6" SCH 40 CS Flange Type: 6" 300# RF Fluid: Water (33% Ethylene Glycol by Volume) Operating Pressure: 125 PSIG Operating Temperature: 150 degrees F Max Permanent Pressure Drop: 25 PSIG Bore Diameter: 2.82 inches Reference data sheet 5 for bore information. Owner Tag Number: 1CW-FE-20 7CW-FE-20 12CW-FE-20 2CW-FE-20 8CW-FE-20 13CW-FE-20 3CW-FE-20 9CW-FE-20 14CW-FE-20 4CW-FE-20 10CW-FE-20 15CW-FE-20 5CW-FE-20 11CW-FE-20 16CW-FE-20 6CW-FE-20 2.6 PH ANALYZER A. PH Transmitter, 2 Wire Manufacturer: Rosemount Analytical, Model 1181 PH01-07-11 Output: 4-20 mA Pipe/wall mounting bracket Analog display Owner Tag Number: WT-AT-30 WT-AT-110 B. PH Retractable Sensor INSTRUMENTATION AND MISCELLANEOUS CONTROL COMPONENTS 16940-365 • Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 Manufacturer: Rosemount Analytical, Model 385-02-07-10-50-20 For 1181 PH transmitter Carbon Steel Ball Valve Cable: 30' Owner Tag Number: WT-AE-30 WT-AE-110 3.0 PART 3 EXECUTION 3.1 INSTALLATION A. Install the equipment as shown on the manufacturer and Owner supplied drawings, Owner's I&C list and in accordance with the manufacturer instructions. B. Certain Owner supplied equipment is contracted to include erection or installation by the Supplier. This may include mounting by the supplier of all local devices, instruments, and panels that are a part of the equipment contract, unless noted otherwise on the Owner's design drawings or the manufactur- er's drawings. The Contractor is to install and wire any control components or instrumentation unless otherwise noted in the Owner's design drawings. C. All instruments, piping, tubing, and other devices shall be installed as shown on the Owner's instru- ment detail drawings and be neat and orderly in appearance. Hangers and supports shall not interfere with the access, operation, or maintenance of any equipment. D. All instrument air piping shall be run using carbon steel pipe. Local air service runs from the main instrument air header to local areas of use shall be 1• minimum pipe size. Individual runs to instru- ments shall be copper tubing sized as specified by valve or drive manufacturer. E. Instrument air piping between the main air header and instrument drops shall be field routed by the Contractor. F. Tubing shall approach all compression fittings with a minimum of two inches of straight tubing. G. All fittings shall be installed in accordance with the manufacturer's instructions. Fittings shall be located so as to provide access for tightening in case of leaks. Couplings shall be staggered and offset in tubing trays to provide access. H. All pipe and tubing shall be run at right angles to building framing. I. All tubing bends shall be made using tools designed specifically for that purpose. Tubing may be cut using only tools designed specifically for that purpose. Five diameter bends may be used as required. J. Instrument impulse lines are to be routed as follows: 1. Where diagrammatic routing is shown, the Contractor is to field route impulse lines as indicated resolving any field interference problems which may arise. Where routing is not shown, impulse lines should be routed per Contractor discretion within the restrictions and guidelines listed on the respective instrument detail drawing and this specification. 2. Do not route liquid filled lines over electrical control panels, cabinets, or enclosures whenever possible. 3. Instrument lines must be routed at least six inches from the outside insulation of any steam line unless otherwise shown on the Owner's instrument detail drawings. INSTRUMENTATION AND MISCELLANEOUS CONTROL COMPONENTS 16940-366 Spec. O 1S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 4. Adequately clear walkways and access areas. Assure that instrument lines are at least seven feet above the finished floor level when crossing these areas. Do not route instrument lines on floors in these areas. K. All mounts shall be constructed to minimize vibration and provide ease of access to instruments for maintenance and removal. L. In general, no impulse pipe or tubing should be restrained in three dimensions except at the instru- ment unless specifically required by the instrument detail drawings. After installation, if the Con- tractor feels that additional anchoring is required, the Owner shall be contacted and approval given prior to proceeding. The Contractor shall install supports as required to insure the integrity of the installation. M. All threaded joints covered by this specification shall be made using 1/2" wide Teflon tape leaving one thread at the end of the connection exposed. The use of pipe joint compounds is prohibited. N. Gas or vacuum filled impulse lines shall be connected into the top connections of the instrument unless otherwise specified on the applicable instrument detail drawing. Bottom connections shall be used for vents. O. Liquid filled impulse lines shall be connected into the bottom connections of the instrument unless otherwise specified on the applicable instrument detail drawing. Top connections shall be used for vents. P. All unused instrument connections on vendor supplied piping/equipment shall be appropriately plugged. 3.2 QUALITY CONTROL A. Perform field inspections and testing under provisions of"Section 16950 - Testing and Inspections." B. All field mounted devices shall be installed in a neat manner, taking care to group, align, and level individual components as appropriate. Cutting or punching panels, panel inserts, electrical enclosures, or other panels shall be done in conformance with design drawings, avoiding scratches, dents, or other surface marks. Internal wiring in field fabricated panels shall be done with stranded copper conduc- tors with XHHW, THHN or equal insulation. Individual conductors for internal wiring or incoming cables shall be neatly routed, bundled, and fastened within the cabinet. Conductors terminated on screw terminals shall have compression connected spade lugs applied. Conductors terminated on box or compression type terminals shall have the insulation stripped the appropriate length and the wire securely fastened. All equipment shall be handled in a manner consistent with normal care. Intro- duction of dust, moisture, metal filings or other extraneous materials into any enclosure shall be avoided. Special care shall be exercised in handling and installing coaxial cable to avoid kinking, com- pressing or tight bending. C. All pneumatic tubing shall be pressurized and leak checked using a soap bubble solution at each mechanical connection. D. Extreme care shall be used to ensure that instrument systems are not contaminated with Teflon tape or other foreign matter. E. All deficiencies within the Contractor's scope of supply that may be detected by testing and/or inspection by the Owner or the Contractor shall be corrected by the Contractor. 3.3 ADJUSTING AND CLEANING A. All pneumatic tubing lines shall be blown clear with compressed air before connections are made to control devices. INSTRUMENTATION AND MISCELLANEOUS CONTROL COMPONENTS 16940-367 Spec. O 1 S-1480.00-00-0001 Date: September 21, 1992 Rev. 0 B. Care for instruments and impulse lines during system flush shall be as follows: 1. Impulse lines and sampling lines are normally flushed with the piping system, except for lines which may not be installed when the system is flushed. Due to the small size of instrument lines, precautions must be taken to prevent clogging. 2. Only those instruments required to operate during the flush should be connected. All other instruments which connect directly to the process system, and pulsation dampeners should be dis- connected from the process system prior to flush. Refer to paragraph 3.3 C for special precau- tions concerning flow elements. 3. The first root valve on each instrument line to be flushed should remain closed until there is rea- sonable assurance that all matter of sufficient size to clog the instrument lines has been removed. 4. During the flush, each branch of the instrument line should be checked to verify flow through the lines. C. Special precautions for flow elements during system flush shall be as follows: 1. Do not install orifice plates until after the initial system flush. 2. Remove turbine meters and rotameters and install temporary piping or tubing prior to initial system flush. 3. Remove pitot tubes and annubars and plug connections until after initial system flush. D. The Contractor shall calibrate all instruments as detailed in the I&C list. The Contractor shall advise the Owner of any missing or incomplete calibration data. E. The Contractor shall provide assistance during checkout and startup to correct any deficiencies which may exist. This shall include, but not be limited to, the proper operation of each component and control loop. 3.4 MANUFACTURER'S FIELD SERVICES A. Not applicable for instrumentation and control components of this section. END OF SECTION • INSTRUMENTATION AND MISCELLANEOUS CONTROL COMPONENTS 16940-368 A �Quw State of North Carolina Department of Environment, Health, and Natural Resources Mooresville Regional Office James G. Martin, Governor Albert F. Hilton, Regional Manager William W. Cobey,Jr., Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT September 3, 1992 Mr. Jim E. Grogan Duke Power Company Post Office Box 1006 Charlotte, North Carolina 28201 Subject: NPDES Permit No. NC0080781 Lincoln Combustion Turbine Station Lincoln County, NC Dear Mr. Grogan: Our records indicate that NPDES Permit No. NC0080781 was issued on September 1, 1992 for the discharge of wastewater to the surface waters of the State from your facility. The purpose of this letter is to advise you of the importance of the Permit and the liabilities in the event of failure to comply with the terms and conditions of the Permit. If you have not already done so, it is suggested that you thoroughly read the Permit. Of particular importance are Pages 4-5. Pages 4-5 set forth the effluent limitations and monitoring requirements for your discharge(s) . Your discharge(s) must not exceed any of the limitations set forth. The section headed "Monitoring Requirements" describes the measurement frequencies, sample types and sampling locations. Upon commencement of your discharge (or operation) , you must initiate the required monitoring. The monitoring results must be entered on the reporting forms furnished to you by this Agency. If you have not received these forms, they should be arriving shortly. If you fail to receive the forms, please contact this Office as quickly as possible. I have enclosed a sample of the "Effluent" reporting form (DEM Form MR-1) , plus instructions for completing the form. It is imperative that all applicable parts be completed, and the original and one copy be submitted as required. The remaining Parts of the Permit set forth definitions, general conditions and special conditions applicable to the operation of wastewater treatment facilities and/or discharge(s) . P.O Box 950,919 North Main Street,Mooresville,N.C.28115-0950•Telephone 704-663-1699•FAX 704-663-6040 An Equal Opportunity Affirmative Action Employer //lir Mr. Jim E. Grogan Page Two September 3 , 1992 The conditions include special reporting requirements in the event of noncompliance, bypasses, treatment unit/process failures, etc. Also addressed are requirements for a certified wastewater treatment plant operator if you are operating wastewater treatment facilities. Any changes in operation of wastewater treatment facilities, quantity and type of wastewater being treated or discharged, expansions and/or upgrading of wastewater treatment facilities must be permitted or approved by this Agency. Failure to comply with the terms and conditions of an NPDES Permit subjects the Permittee to enforcement action pursuant to Section 143-215.6 of the North Carolina General Statutes. A civil penalty of up to $10,000 per violation plus criminal penalties may be assessed for such violations. If you find at any time that you are unable to comply with the terms and conditions of the Permit, you should contact this Office immediately. A Consent Order may be necessary while pursuing action to obtain compliance. As a final note, an NPDES Permit is normally issued for a five-year period. Permits are not automatically renewed. Renewal requests must be submitted to this Agency no later than 180 days prior to expiration. Please make note of the expiration date of your Permit. This date is set forth on Page 1 of the Permit. Also note that NPDES Permits are not transferable. If you, as the Permittee, cease to need this Permit, then you should request that the Permit be rescinded. As mentioned previously, the purpose of this letter is to advise you of the importance of your NPDES Permit. Please read the Permit and contact this Office at 704/663-1699 in Mooresville if you have any questions or need clarification. We look forward to providing any assistance. Sincerely, 0:2). Le_._e4Akelzi,e,-- ,e„e D. Rex Gleason, P. E. Water Quality Regional Supervisor Enclosure DRG:ssl • • •�' �y ' / F. C. DEPT. OF NATURAL + � (l RESOURCES ANT) V �3y COMMUNITY I Fvri SEP 0 3 1992 State of North Carolina DIVISION OF FNVI1O4`:'ENi4 yr Department of Environment,Health and Natural Resources MOORESVILLE RECIC�NAI. OFFICE Division of Environmental Management 512 North Salisbury Street•Raleigh,North Carolina 27611 James G.Martin,Governor A.Preston Howard,Jr.,P.E. William W.Cobey,Jr.,Secretary Acting Director September 1, 1992 Jim E. Grogan P O Box 1006 Charlotte,NC 28201 Subject: Permit No. NC0080781 Lincoln Combustion Turbine Station Lincoln County Dear Mr. Grogan: In accordance with your application for discharge permit received on June 19, 1991, we are forwarding herewith the subject state - NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. If any parts,measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611 -7447. Unless such demand is made,this decision shall be final and binding. Please take notice this permit is not transferable. Part II,E.4. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Mr. Randy Kepler at telephone number 919/733-5083. Sincerely, Original Signed By Coleen H. Sullins A. Preston Howard, Jr. cc: Mr. Jim Patrick,EPA 11111110111111111111011111111.101 Pollution Prevention Pays P.O.Box 29535,Raleigh,North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer Permit No. NC0080781 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH,AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission,and the Federal Water Pollution Control Act,as amended, Duke Power Company is hereby authorized to discharge wastewater from a facility located at Lincoln Combustion Turbine Station on NCSR 1511 west of Lowesville Lincoln County to receiving waters designated as Killian Creek in the Catawba River Basin in accordance with effluent limitations,monitoring requirements,and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective September 1, 1992 This permit and the authorization to discharge shall expire at midnight on July 31, 1996 Signed this day September 1, 1992 Original Signed By Coleen H. Sullins A. Preston Howard,Jr., Acting Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. NC0080781 SUPPLEMENT TO PERMIT COVER SHEET Duke Power Company is hereby authorized to: 1. Enter into a contract for construction of a wastewater treatment facility,and 2. Make an outlet into Killian Creek,and 3. After receiving an Authorization to Construct from the Division of Environmental Management,construct and operate a 0.095 MGD wastewater treatment facility located at Lincoln Combustion Turbine Station,on NCSR 1511, west of Lowesville,Lincoln County (See Part III of this Permit), and 4. Discharge from said treatment works at the location specified on the attached map into Killian Creek which is classified class C waters in the Catawba River Basin. : '± - `��- \-'� �\ •�� ` '/O 1 �' �- - \�-�^'•';=l- '' '•/ , / fA ! i : } • LP ' iew I � yr •„.,:„.=. ...:_•_____ ____1 / ...__ , _ --.2::-- 7- l':* ; / • •_ _ ; ... `v ,k../ . . \ I, : . , _______ i ! ) \-:-.'-----.-,-;---ii,,,, ,g___ j ---7'9. .\\.\ i-",i I/ - ........\S-7\.:::•00'. ..1. ..., 7-:, s 1 ..‘ \ :1 ..,... ,,c12, . ...;):. . I ... .... (__.......--r.....-- \\ • �I�\ `b \\\\•�!7c\ \ ems ..--: z` °`•� vi\f/ ..z ,Ri 1 t• -.\ \ \`' ate. t-E 7r \ - i' it '�i i (^�� •%`.' IO •./ � ' ° S� /./ �- = _ \I • ice- • • u• �1` ��./ �' •`$.\` •' —• o• \ \\, �� i/? I/ I ) \\ —`��)/ fr'. -/ k ri -1.1\ 5\71 'I/ ) • ,.; ,/*, ' ' ) / i•:�. ..I II %r,�;;�/� !i / -7 ., • A. i. \ �8 O 1 11 ii I q - jK'( A r • �� LAKE NORMAN SOUAHj TRIANGLE;u +,i+� 1 `� NEWTON 12•4! ^' u� V (N3 No 4834 /V NW ^' 00 io + f s A. ().EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0080781 During the period beginning on the effective date of the permit and lasting until expiration,the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristic Discharg.e Limitations Monitoring Requirements Lbs/day Units (specify Measurement Sa r_ngig *Semple Mon. Ave,. Daily Max Mon. Ava. Daily Max. Frequency Tula Location Flow 0.095 MGD Weekly Instantaneous E Total Suspended Solids 30.0 mg/I 100 mg/I Monthly Grab E BOD, 5 Day, 20 °C 30.0 mg/I 45.0 mg/I Monthly Grab E NH3 as N Monthly Grab E Oil and Grease 15.0 mg/I 20.0 mg/I Monthly Grab E Total Residual Chlorine + Monthly Grab E Cadmium + Monthly Grab E Chromium + Monthly Grab E Copper + Monthly Grab E Nickel + Monthly Grab E Lead+ Monthly Grab E * Sample locations:E-Effluent **PCB's SHALL NOT be discharged from this facility. ***Chronic Toxicity(Ceriodaphnia)Phase II at 6.0%,March,June,September, and December,See Part III, Condition D. +These parameters shall be monitored after the effective date of the permit until 12 months of data have been collected.At that time upon written request by the permittee,DEM will review the data and if the parameters have been below detection and the chronic toxicity test has passed for the year period,they will be removed from the permit. Parameters shall be monitored during discrete discharge events. If no discharge occurs during the monitoring period then that should be stated on the month's DMR. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored Weekly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. ().EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0080781 During the period beginning on the effective date of the permit and lasting until expiration,the Permittee is authorized to discharge from outfall(s) serial number 001. (Continued) Effluent Characteristic Discharge Limitations Monitoring Requirements Lbs/day Other Units (specify) Measurement Dimly 'Sample Mon. Avg. Daily Max Mon. Avo. Daily Max. Frequency Tvne Location Selenium + Monthly Grab E Zinc + Monthly Grab E PCB's Chronic Toxicity*** Quarterly Grab E PARTI Section B. Schedule of Compliance 1. The permittee shall comply with Final Effluent Limitations specified for discharges in accordance with the following schedule: Permittee shall comply with Final Effluent Limitations by the effective date of the permit unless specified below. 2. Permittee shall at all times provide the operation and maintenance necessary to operate the existing facilities at optimum efficiency. 3. No later than 14 calendar days following a date identified in the above schedule of compliance,the permittee shall submit either a report of progress or,in the case of specific actions being required by identified dates,a written notice of compliance or noncompliance. In the latter case,the notice shall include the cause of noncompliance,any remedial actions taken,and the probability of meeting the next schedule requirements. Part II Page 1of14 PART II STANDARD CONDITIONS FOR NPDES PERMITS SECTION A. DEFINITIONS 1. Permit Issuing Authority The Director of the Division of Environmental Management. 2. DEM or Division Means the Division of Environmental Management, Department of Environment, Health and Natural Resources. 3. EMC Used herein means the North Carolina Environmental Management Commission. 4. Act or"the Act" The Federal Water Pollution Control Act, also known as the Clean Water Act,as amended, 33 USC 1251, et. seq. 5. Mass/Day Measurements a. The "monthly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month. It is therefore, an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as "Monthly Average" in Part I of the permit. b. The "weekly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar week(Sunday- Saturday)on which daily. discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such week. It is,therefore,an arithmetic mean found by adding the weights of pollutants found each day of the week and then dividing this sum by the number of days the tests were reported. This limitation is identified as "Weekly Average"in Part I of the permit. c. The "maximum daily discharge" is the total mass (weight) of a pollutant discharged during a calendar day. If only one sample is taken during any calendar day the weight of pollutant calculated from it is the "maximum daily discharge." This limitation is identified as "Daily Maximum," in Part I of the permit. Part II Page 2 of 14 d. The "average annual discharge"is defined as the total mass of all daily discharges sampled and/or measured during the calendar year on which daily discharges are sampled and measured,divided by the number of daily discharges sampled and/or measured during such year. It is,therefore, an arithmetic mean found by adding the weights of pollutants found each day of the year and then dividing this sum by the number of days the tests were reported. This limitation is defined as "Annual Average" in Part I of the permit. 6. Concentration Measurement a. The "average monthly concentration,"other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured,divided by the number of daily discharges sampled and/or measured during such month (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean(weighted by flow value) of all the samples collected during that calendar day. The average monthly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar month. This limitation is identified as "Monthly Average" under"Other Units"in Part I of the permit. b. The "average weekly concentration," other than for fecal coliform bacteria,is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar week (Sunday/Saturday)on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such week (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average weekly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under"Other Units" in Part I of the permit. c. The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. If only one sample is taken during any calendar day the concentration of pollutant calculated from it is the "Maximum Daily Concentration". It is identified as "Daily Maximum" under "Other Units"in Part I of the permit. d. The "average annual concentration,"other than for fecal coliform bacteria,is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day . The average yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year. e. The "daily average concentration" (for dissolved oxygen)is the minimum allowable amount of dissolved oxygen required to be available in the effluent prior to discharge averaged over a calendar day. If only one dissolved oxygen sample is taken over a calendar day,the sample is considered to be the "daily average concentration"for the discharge. It is identified as "daily average" in the text of Part I. Part II Page 3 of 14 f. The "quarterly average concentration" is the average of all samples taken over a calendar quarter. It is identified as "Quarterly Average Limitation" in the text of Part I of the permit. g. A calendar quarter is defined as one of the following distinct periods: January through March,April through June,July through September,and October through December. 7. Other Measurements a. Flow, (MGD): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. b. An "instantaneous flow measurement" is a measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. c. A "continuous flow measurement" is a measure of discharge flow from the facility which occurs continually without interruption throughout the operating hours of the facility. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. 8. Types of Samples a. Composite Sample: A composite sample shall consist of: (1) a series of grab samples collected at equal time intervals over a 24 hour period of discharge and combined proportional to the rate of flow measured at the time of individual sample collection,or (2) a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined by use of a flow recorder and totalizer, and the present gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at the treatment system,or (3) a single, continuous sample collected over a 24 hour period proportional to the rate of flow. In accordance with (1) above, the time interval between influent grab samples shall be no greater than once per hour, and the time interval between effluent grab samples shall be no greater than once per hour except at wastewater treatment systems having a detention time of greater than 24 hours. In such cases, effluent grab samples may be collected at time intervals evenly spaced over the 24 hour period which are equal in number of hours to the detention time of the system in number of days. However, in no case may the time interval between effluent grab samples be greater than six (6) hours nor the number of samples less than four(4)during a 24 hour sampling period. b. Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. 9. Calculation of Means a Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. Part II Page 4 of 14 b. Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one (1). c. Weighted by Flow Value: Weighted by flow value means the summation of each concentration times its respective flow divided by the summation of the respective flows. 10. Calendar Day A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. 11. Hazardous Substance A hazardous substance means any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 12. Toxic Pollutant A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1)of the Clean Water Act. SECTION B. GENERAL CONDITIONS 1. Duly to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application. a. The permittee shall comply with effluent standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d)of the Clean Water Act. within the time provided in the regulations that establish these standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed$25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of$2,500 to$25,000 per day of violation,or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of$5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $10,000 per violation with the maximum amount not to exceed $125,000. [Ref: Section 309 of the Federal Act 33 U.S.C. 1319 and 40 CFR 122.41 (a)] • Part II Page 5 of 14 c. Under state law, a daily civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref: North Carolina General Statutes § 143-215.6(a)] 2. Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health or the environment. 3. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II, C.4.) and "Power Failures" (Part II, C.7.), nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 4. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities,liabilities,or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 5. Property Rights The issuance of this permit does not convey any property rights in either real or personal property,or any exclusive privileges,nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 6. Onshore or Offshore Construction • This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 7. Severability The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid, the application of such provision to other circumstances,and the remainder of this permit, shall not be affected thereby. Part II Page 6 of 14 8. Duty to Provide Information The permittee shall furnish to the Permit Issuing Authority,within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying,revoking and reissuing,or terminating this permit or to determine compliance with this permit. The permittee shall also furnish to the Permit Issuing Authority upon request,copies of records required to be kept by this permit. 9. Duty to Reapply If the permittee wishes to continue an activity regulated by this permit after the expiration date of this permit,the permittee must apply for and obtain a new permit. 10. Expiration of Permit The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge that has not requested renewal at least 180 days prior to expiration, or any discharge that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq. 11. Signatory Requirements All applications,reports,or information submitted to the Permit Issuing Authority shall be signed and certified. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary,treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars),if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively;or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager,operator of a well or well field, superintendent,a position of Part II Page 7 of 14 equivalent responsibility,or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit Issuing Authority. c. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and believe, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 12.Permit Actions This permit may be modified,revoked and reissued, or terminated for cause.The filing of a request by the permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does not stay any permit condition. 13. Permit Modification. Revocation and Reissuance.or Termination The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit,revoking and reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. 14. Previous Permits The exclusive authority to operate this facility arises under this permit. The authority to operate the facility under previously issued permits bearing this number is no longer effective. The conditions, requirements, terms, and provisions of this permit authorizing. discharge under the National Pollutant Discharge Elimination System govern discharges from this facility. SECTION C. OPERATION AND MAINTENANCE OF POLLUTION CONTROLS 1. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment plant operator in responsible charge(ORC) of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities. The permittee shall notify the Division's Operator Training and Certification Unit within thirty days of any change in the ORC status. Part II Page 8 of 14 2. Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of the permit. 3. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit. 4. Bypassing of Treatment Facilities a. Definitions (1) "Bypass" means the known diversion of waste streams from any portion of a treatment facility including the collection system, which is not a designed or established or operating mode for the facility. (2) "Severe property damage" means substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. b. Bypass not exceeding limitations. The permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the provisions of Paragraphs c. and d. of this section. c. Notice (1) Anticipated bypass. If the permittee knows in advance of the need for a bypass,it. shall submit prior notice,if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. (2) Unanticipated bypass. The permittee shall submit notice of an unanticipated bypass as required in Part II,E. 6. of this permit. (24-hour notice). d. Prohibition of Bypass (1) Bypass is prohibited and the Permit Issuing Authority may take enforcement action against a permittee for bypass,unless: (a) Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; Part II Page 9 of 14 (b) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities,retention of untreated wastes or maintenance during normal periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and (c) The permittee submitted notices as required under Paragraph c.of this section. (2) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse affects, if the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph d. (1) of this section. 5. Upsets a. Definition. "Upset " means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error,improperly designed treatment facilities, inadequate treatment facilities,lack of preventive maintenance,or careless or improper operation. b. Effect of an upset. An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the requirements of paragraph c. of this condition are met. No determination made during administrative review of claims that noncompliance was caused by upset, and before an action for noncompliance,is final administrative action subject to judicial review. c. Conditions necessary for a demonstration of upset. A permittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or other relevant evidence that: (a) An upset occurred and that the permittee can identify the cause(s)of the upset; (b) The permittee facility was at the time being properly operated; and (c) The permittee submitted notice of the upset as required in Part II,E. 6. (b) (B) of this permit. (d) The permittee complied with any remedial measures required under Part II,B. 2.of this permit. d. Burden of proof. In any enforcement proceeding the permittee seeking to establish the occurrence of an upset has the burden of proof. Part II Page 10 of 14 6. Removed Substances Solids, sludges, filter backwash,or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. The permittee shall comply with all existing federal regulations governing the disposal of sewage sludge. Upon promulgation of 40 CFR Part 503, any permit issued by the Permit Issuing Authority for the disposal of sludge may be reopened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR Part 503. The permittee shall comply with applicable 40 CFR Part 503 Standards for the Use and Disposal of Sewage Sludge (when promulgated)within the time provided in the regulation, even if the permit is not modified to incorporate the requirement. The permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. 7. Power Failures The permittee is responsible for maintaining adequate safeguards as required by DEM Regulation, Title 15A, North Carolina Administrative Code, Subchapter 2H, .0124 Reliability, to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. SECTION D. MONITORING AND RECORDS 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority. 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (DEM No. MR 1, 1.1, 2, 3) or alternative forms approved by the Director, DEM, postmarked no later than the 30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these,and all other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section ATTENTION: Central Files Post Office Box 27687 Raleigh,North Carolina 27611 Part II Page 11 of 14 3. Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than 10% from the true discharge rates throughout the range of expected discharge volumes. Once-through condenser cooling water flow which is monitored by pump logs, or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq,the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act,as Amended, and Regulation 40 CFR 136. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level) approved method must be used. 5. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with,or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation,or by imprisonment for not more than two years per violation, or by both. 6. Records Retention The permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, copies of all reports required by this permit, for a period of at least 3 years from the date of the sample,measurement,report or application. This period may be extended by request of the Director at any time. 7. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a. The date,exact place,and time of sampling or measurements; b. The individual(s)who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individual(s)who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. Part II Page 12 of 14 8. Inspection and Entry The permittee shall allow the Director, or an authorized representative, upon the presentation of credentials and other documents as may be required by law,to; a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted,or where records must be kept under the conditions of this permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit; c. Inspect at reasonable times any facilities,equipment(including monitoring and control equipment),practices,or operations regulated or required under this permit; and d. Sample or monitor at reasonable times,for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. SECTION E. REPORTING REQUIREMENTS 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. Planned Changes The permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility. Notice is required only when: a. The alteration or addition to a permitted facility may meet one of the criteria for determining whether a facility is a new source in 40 CFR Part 122.29 (b); or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This notification applies to pollutants which are subject neither to effluent limitations in the permit, nor to notification requirements under 40 CFR Part 122.42 (a) (1). 3. Anticipated Noncompliance The permittee shall give advance notice to the Director of any planned changes in the permitted facility or activity which may result in noncompliance with permit requirements. 4. Transfers This permit is not transferable to any person except after notice to the Director. The Director may require modification or revocation and reissuance of the permittee and incorporate such other requirements as may be necessary under the Clean Water Act. Part II Page 13 of 14 5. Monitoring Reports Monitoring results shall be reported at the intervals specified elsewhere in this permit. a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See Part II. D. 2. of this permit). b. If the permittee monitors any pollutant more frequently than required by the permit, using test procedures specified in Part II, D. 4. of this permit, the results of this monitoring shall be included in the calculation and reporting of the data submitted in the DMR c. Calculations for all limitations which require averaging of measurements shall utilize an arithmetic mean unless otherwise specified by the Director in the permit. 6. Twenty-four Hour Reporting a. The perrnittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance,and its cause; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time it is expected to continue; and steps taken or planned to reduce, eliminate,and prevent reoccurrence of the noncompliance. b. The following shall be included as information which must be reported within 24 hours under this paragraph. (A) Any unanticipated bypass which exceeds any effluent limitation in the permit. (B)Any upset which exceeds any effluent limitation in the permit. (C)Violation of a maximum daily discharge limitation for any of the pollutants listed by the Director in the permit to be reported within 24 hours. c. The Director may waive the written report on a case-by-case basis for reports under paragraph b. above of this condition if the oral report has been received within 24 hours. • 7. Other Noncompliance The permittee shall report all instances of noncompliance not reported under Part II. E. 5 and 6. of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part II. E. 6.of this permit. 8. Other Information Where the permittee becomes aware that it failed to submit any relevant facts in a permit application,or submitted incorrect information in a permit application or in any report to the Director,it shall promptly submit such facts or information. Part II Page 14 of 14 9. Noncompliance Notification The permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible,but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester, the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line,or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. Persons reporting such occurrences by telephone shall also file a written report in letter form within 5 days following first knowledge of the occurrence. 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2)or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1(b)(2)or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation,or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation,or by imprisonment for not more than two years per violation,or by both. PART III OTHER REQUIREMENTS A. Construction No construction of wastewater treatment facilities or additions to add to the plant's treatment capacity or to change the type of process utilized at the treatment plant shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. B. Groundwater Monitoring The permittee shall, upon written notice from the Director of the Division of Environmental Management,conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. C. Changes in Discharges of Toxic Substances The permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe: a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) One hundred micrograms per liter(100 ug/1); (2) Two hundred micrograms per liter(200 ug/1) for acrolein and acrylonitrile; five hundred micrograms per liter (500 ug/l) for 2.4-dinitrophenol and for 2-methyl-4.6-dinitrophenol; and one milligram per liter(1 mg/1)for antimony; (3) Five (5) times the maximum concentration value reported for that pollutant in the permit application. b. That any activity has occurred or will occur which would result in any discharge, on a non-routine or infrequent basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) Five hundred micrograms per liter(500 ug/1); (2) One milligram per liter(1 mg/1)for antimony; (3) Ten (10)times the maximum concentration value reported for that pollutant in the permit application. Part III Permit No. NC0080781 D. CHRONIC TOXICITY PERMIT LIMIT(QRTRLY) The effluent discharge shall at no time exhibit 48 hour acute toxicity as lethality in an effluent concentration of 6.0% nor measure a quarterly arithmetic average chronic value less than this same percentage of waste. The chronic value will be determined using the geometric mean of the highest concentration having no statistically detectable impairment of reproduction or survival and the lowest concentration that does have a statistically detectable impairment of reproduction or survival. The presence of 48 hour acute toxicity will be determined using Fisher's Exact Test at 48 hours from test initiation. Collection methods, exposure regimes, and further statistical methods are defined in: The North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure (July, 1991) or subsequent versions. The permit holder shall perform at a minimum, quarterly monitoring using these procedures to establish compliance with the permit condition. The first test will be performed within thirty days from the effective date that the outfall becomes operational during the months of March, June, September and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter measures 48 hour acute toxicity or a chronic value less than that specified above, then multiple concentration testing shall be performed, at a minimum,in each of the two following months. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code THP3B for the Chronic Value and TGA3B for the 48 hour Acute Toxicity measure (Pass/Fail). Additionally,DEM Form AT-3 (original)is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh,NC 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re-opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. E. Disposal Alternatives The Permittee shall continually evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations, or laws, the permittee shall submit a report in such form and detail as required by the PART IV ANNUAL ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS A. The permittee must pay the annual administering and compliance monitoring fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in a timely manner in accordance with 15A NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke the permit. NPDES WASTE LOAD ALLOCATION NC0080781 Modeler Date Rec. # PERMIT NO.: Z-- 1l\ Cl l �5G 1 PERMITTEE NAME: Duke Power Company 2 FACILITY NAME: Lincoln Combustion Turbine Sta. Drainage Area (mi ) ;6.5 Avg. Streamflow (cfs): It/. Z Facility Status: Proposed }C nM, OF NATFiltAL 7Q10 (cfs) Z Si Winter 7Q10 (cfs) $ 97 30Q2 (cfs) Permit Status: New LESOURCES AND MoxI Nirt DIF,YEIDPM D EMT Toxicity Limits: IWC � % Acute hronic Major Minor .Ni APR 1 t992 Instream Monitoring: Pipe No.: 001 Parameters Design Capacity: 0.095 MGD p1 OF 011IESI%E Illt '*F?EE1I U stream Location 01111111E ROM UMP Domestic (% of Flow): Downstream Location Industrial (% of Flow): 100 % Effluent Summer Winter Comments: Characteristics wastewater consists of filter backwash,clarifier and demineralizer BOBS (mg/1) 36 (cf9 ) backwash, miscellaneous water leakage and stormwater. Water from NH -N (mg/1) / the turbines is sent through an oil/water separator. 3 l3. 7 ••oiyf RECEIVING STREAM:Killian Creek D.O. (mg/1) Class: C TSS (mg/1) 3 d osI`r'``''x /aa (NSPS Sub-Basin: 03-08-33 F. Col. (/100 ml) Reference USGS Quad: F 14 NE (please attach) County: Lincoln pH (SU) 6 _ Regional Office: Mooresville Regional Office 04 ,(L:.V l Previous Exp.Date: 00/00/00 Treatment Plant Class: n/a l Classification changes within three miles: 0' /�'"`''`6"4) / S .2 0 (NSP� none )1".1•414.: jeft CA1141"."'A7 ei-.4)1*%;&44,-- t`I%``` aka/ II)/ ,,.9 ,. ' Requested by: Rosanne Barona Date: 11/6/91 Par . Prepared by. 7 ...../'_ Date: 3 2-r 7L Comments: Reviewed Ja>rid 'Ly? Date: a�v _ ---8oD 154 G i.rn • I i1 /7 7 /G 7 • • FOR APPROPRIATE DISCHARGERS, LIST COMPLETE GUIDELINE LIMITATIONS BELOW Effluent Characteristics Monthly / AverageDaily Maximum Comments o TcS 30, 0 / 0o, 0 Low ✓oh(. Oas'fe 4,`fs D 0 G„j rb l 5, o a o, o q. 3 , 1.5" /US P 5• P . 6 Nte, 9 /not 614Atitot;ty II( TcB5 • • • • • Type of Product Produced Lbs/Day Produced Effluent Guideline Reference -/ee.+r,,<<5 l 15 ? /4 W It-0 c G,e ud-3, 15 4/S S ;t. . 4.•.;Sys`, I:i it/'1 Uzi �� • l a#0 . • • il. i to • t: at. FACT SHEET FOR WASTELOAD ALLOCATION Request# 6567 Facility Name: Lincoln Combustion Turbine Station N. C. DEPT. or NATURAL NPDES No.: NC0080781 ItISOURCES AND Type of Waste: Industrial COMMUNITY DEVELOPMENT Facility Status: Proposed Permit Status: New .MAR 0 41992' Receiving Stream: Killian Creek Stream Classification: C IIYISION OF FNYIRONMENTA! WARM Subbasin: 030833 NOORESYIILE MORAL NW County: Lincoln Stream Characteristic: Regional Office: Mooresville USGS # 0414270795 Requestor: Barona Date: 1/89 Date of Request: 11/6/91 Drainage Area(mi2): 36.5 Topo Quad: F14NE Summer 7Q10 (cfs): 2.4 Winter 7Q10(cfs): 5.99 Average Flow (cfs): 41.2 30Q2 (cfs): IWC (%): 5.8 Wasteload Allocation Summary (approach taken,correspondence with region, EPA, etc.) Facility requesting NPDES permit for 1,165 MW 16 unit combustion turbine plant. Technical Support recommends effluent limitations and a toxicity testing requirement. Potential exists for metals interaction with Julius Blum. Special Schedule Requirements and additional comments from Reviewers: 'n `''' 1/Recommended b �^{/ 9 Date: 2/19/92 tn=x Reviewed by c t r �� 'T'm< Instream Assessment: Date: c� la��� c? r `f tV �=� Regional Supervisor: ���r I44 Date: �Ilq g�-- ..c- C' Permits&Engineering: &.Q_,(i-��,k_n Date: 5/2 )'/ Z- RETURN TO TECHNICAL SERVICES BY: MAR 2 3 1992 2 TOXICS/METALS/CONVENTIONAL PARAMETERS Type of Toxicity Test: Chronic/pass fail/qrtrly Existing Limit: Recommended Limit: 6.0% Monitoring Schedule: Feb May Aug Nov Recommended Limit: Monthly Average Daily Max Wasteflow(MGD) 0.095 BOD5 (mg/1): 30 WQ NH3 (mg/1) 13.7 WQ,AT TSS (mg/1): 30 100 NSPS pH (SU): 6-9 WQ Cadmium(µg/1): monitor WQ Q Chromium(µg/1): monitor Copper(141): monitor WQ Nickel (µg/1): monitor WQ Lead(4/1): monitor WQ Zinc (4/1): monitor WQ Selenium(µg/1): monitor WQ Chlorine (µg/1): 28 WQ Oil&Grease(mg/1) 15 20 NSPS PCBs (ug/1) SHALL NOT BE DISCHARGED Fluoride (mg/1) monitor X_ Parameter(s) are water quality limited. For some parameters, the available load capacity of the immediate receiving water will be consumed. This may affect future water quality based effluent limitations for additional dischargers within this portion of the watershed. OR No parameters are water quality limited, but this discharge may affect future allocations. 3 INSTREAM MONITORING REQUIREMENTS Upstream Location: Downstream Location: Parameters: Special instream monitoring locations or monitoring frequencies: MISCELLANEOUS INFORMATION&SPECIAL CONDITIONS Special Instructions or Conditions Wasteload sent to EPA? (Major)_N_(Y or N) (If yes, then attach schematic, toxics spreadsheet,copy of model,or,if not modeled, then old assumptions that were made, and description of how it fits into basinwide plan) Additional Information attached? (Y or N) If yes, explain with attachments. Facility Name LA/4-, km -, Permit# A)L°"1°-71i Pipe# 001 CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is f.)% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of P-e23. 410 4 Q G- NOV . Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re-opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 ,1 cfs Permitted Flow 6,d 9S" MGD mmended b : IWC444 Basin & Sub-basin C►6 33 Receiving Streams (Gillt'.� C' L County tit I J ate _.! /?/? 2_ QCL P/F Version 9/91 r , ./ZeJ To: Permits and Engineering Unit Water Quality Section Date: August 15, 1991 NPDES STAFF REPORT AND RECOMMENDATIONS County: Lincoln NPDES Permit No. : NC0080781 MRO No. : 91-162 PART I - GENERAL INFORMATION 1. Facility and Address: Lincoln Combustion Turbine Station Duke Power Company P. O. Box 1006 Charlotte, N.C. 28201-1006 2 . Date of Investigation: July 24, 1991 3. Report Prepared By: Michael L. Parker, Environ. Engr. II 4 . Person Contacted and Telephone Number: Timothy L. Huffman (704) 382-1580 5. Directions to Site: The site is located on the right (north) side of SR 1511 (Old Plank Rd. ) approximately 2 . 3 miles west of the junction of SR 1511 and Highway 16 in southeastern Lincoln County. 6 . Discharge Point(s) , List for all discharge Points : - Latitude: 35° 26 ' 08" Longitude: 81° 01 ' 46" Attach a USGS Map Extract and indicate treatment plant site and discharge point on map. USGS Quad No. : F 14 NE 7 . Size (land available for expansion and upgrading) : Ample area exist for expansion if necessary. 8. Topography (relationship to flood plain included) : The proposed settling basin will be located above flood plain elevation. 9. Location of Nearest Dwelling: None within 500 feet of the site. Page Two 10 . Receiving Stream or Affected Surface Waters : Killian Creek a. Classification: C b. River Basin and Subbasin No. : Catawba 03-08-33 c. Describe receiving stream features and pertinent downstream uses: Excellent flow- exist in receiving stream. Area is rural in nature. No water intakes are known to exist above or below this discharge. One permitted outfall (NC0074012) exist above this proposed discharge. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. Type of Wastewater: % Domestic 100% Industrial a. Volume of Wastewater: 0.09505 MGD (Design Capacity) b. Types and quantities of industrial wastewater: The wastewater will be generated from the backwash of sand filters used to purify the raw water before it is injected into the combustion turbines . c. Prevalent toxic constituents in wastewater: No toxic constituents are expected in the waste stream. d. Pretreatment Program (POTWs only) : N/A 2. Production Rates (industrial discharges only) in Pounds: N/A 3. Description of Industrial Process (for industries only) and Applicable CFR Part and Subpart: N/A 4 . Type of Treatment (specify whether proposed or existing) : The proposed method of treatment will consist of an oil/water separator followed by two settling ponds. 5. Sludge Handling and Disposal Scheme: Solids removed from the treatment facility will be landfilled at a site permitted for this type of disposal. 6 . Treatment Plant Classification: Less than 5 points; no rating (include rating sheet) . Class I 7. SIC Code(s) : 4911 Wastewater Code(s) : Primary: 48 Secondary: Page Three PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grants Funds (municipals only) ? No 2 . Special monitoring requests: Recommend monitoring for oil and grease. 3. Additional effluent limits requests: None 4 . Air Quality and/or Groundwater concerns or hazardous waste utilized at this facility that may impact water quality, air quality or groundwater? Appropriate AQ Permits have been obtained. No GW concerns nor is hazardous waste utilized at this facility. 5. Other: N/A PART IV - EVALUATION AND RECOMMENDATIONS Duke Power Company requests approval to discharge wastewater from the backwash of sand filters and demineralizers which act to purify water injected into the combustion chambers of the combustion turbines to reduce NOx emissions . The WWT system will also receive approx. 1100 gpd of stormwater. The site appears conducive for the operation of the proposed facility. No detrimental effect on the receiving stream should be expected as a result of this proposed discharge. It is recommended that an NPDES Permit be issued. Q Ai'C':geZe--4e?:) . A.- O / 9/ Sigre of Report Preparer Da e ����.-46-t. f),e6 l 1''/ Water Quality Region 1 Supervisor D e ✓) `\ \ ,i' ;}\ ' del - 1 (- .. . 1C,' - 1..• l. -' e , c( L-.---' . • ' --. ' i_k -.',.•.:________/--- c • '- \. '' Zi — \I -- --1- '----- • ' -' ‘f .3'9,'-`Ap - "T — ...,,, , \ ....., / „,, . _,....,( . c. • _ .. • / -�„ � l ✓ `�-i\ � � � t \ ' • , ,, .m -r--- . �--� �/C^\ ��mil_. �� ,ce---� -• ,�/ , `\ \\ \ • , .7�_ • � \�9_\. \ `—`• 0 i _ _ ) )) , . ..., A. , __. ., ..___..,......,▪ „ I 1----_-.: -.\ _i , -' — \ Ns . • NI / _ • F �- reek `-' �' �r�` w 1( 1 ..) ) �� . \ c! ..-'c s- ---\ ''' --'TI C- 's. '' .. .,k ..„ I . ---, I . / F•' ▪ 11 .2J-\___.../- ,-,.......--..---- -.....___-- .... • c____----- - - -0,...< ..._.) i. ,.....-...‘„:;,1 „,•..."_::„.„-^"---. ,......C":11 - ". \......,,----.- 6 ii?. c \ ' . 'i t/4`,1„,••''-'\ ''••••: •••••••':-.4 (..▪ --F.,•-••• I L/52 .. (V. W• .1 i -- (ft' '. ! LY .:1 -' ; . 1111 0 ', '! „.....-_, ,...,,\1), \ _ /C :, 1 2?—.)-----\. ' . - ------ '73 . ar \I T ,", •,/f % _ /\::..,—.1 ..____. ._ 8 /:(__— „ \. _ , V /--- 1/(NM a.// :-/....- _�o i v O a'1� / Q n1 / \ t /o//// �`.— 'fib r�j 0 n' • Is, V i N' LAKE NORMAN SOU hi) TRIANGLE 2.4 ML ,S °O co - O 4854 IV NW NEWTON 22 MI. RATING SCALE FOR CLASSIFICATION OF FACILITIES Name of Plant: LIN�`N Co IU.Wlpi•ue_ 54-41-r'oA) (bPe) Owner or Contact Person: T*i.c4tty tf �tMftIO Mailing Address: P 0 - l'ok ion 6, _ Chen-f` f.e f-P . C.. z$2-6 L- (bO(o County: L%NCo (N Telephone: 332 IS-s)D NPDES Permit No. NCOO 'O78( Nondisc. Per. No. N/A IssueDate: Expiration Date: Existing Facility New Facility Rated By: Aire r 4a. Pf(Z Ef'L Date: 51/15 41 Reviewed (Train. & Cert.) Reg. Office Reviewed (Train. & Cert.) Central Office ORC Grade ITEM POINTS ITEM POIt (1) Industrial Pretreatment Units and/or (4) PRIMARY TREATMENT UNITS Industrial Pretreatment Program (a) Septic Tank (see definition no. 43) (see definition No. 33) 4 (b) Imhoff Tank (2) QFSIGN FLOW OF PLANT IN GPD (c) Primary Clarifiers (not applicable to non-contaminated cooling (d) Settling Ponds or Settling Tanks for Inorganic waters, sludge handling facilities for water Non-toxic Materials (sludge handling facilities purification plants, totally closed cycle for water purification plants, sand, gravel, systems (def. No. 11), and facilities stone, and other mining operations except consisting only of Item (4) (d) or Items (4) (d) recreational activities such as gem or gold - and (11) (d)) mining) 0 -- 20,000 1 (5)SECONDARY TREATMENT UNITS 20,001 -- 50,000 2 (a) Carbonaceous Stage 50.001 100,000 g (i)Aeration - High Purity Oxygen System 2 100,001 -- 250000 Diffused Air System 1 250,001 -- 500,000 5 Mechanical Air System (fixed, 500,001 --1,000,000 8 floating or rotor) 1,000,001 --2,000,000 10 Separate Sludge Reaeration 2,000,001 (and up) - rate 1 point additional for each (ii) Trickling Filter 200,000 gpd capacity up to a High Rate ' maximum of 30 Standard Rate Packed Tower g (gpd) �So� (iii) Biological Aerated Filter or Aerated Design Flow / Biological Filter 1 (iv) Aerated Lagoons 1 (v) Rotating Biological Contactors 1 (3) PRELIMINARY UNITS (see definition no. 32) (vi) Sand Fillers- (a) Bar Screens 1 intermittent biological 2 Or recirculating biological 3 (b) Mechanical Screens, Static Screens or (vii) Stabilization Lagoons 5 Comminuting Devices (viii)Clarifier 5 2 (ix) Single stage system for combined (c) Grit Removal ` • 1 k o r carbonaceous removal of BOD and (d) Mechanical or Aerated Grit Removal nitrogenous removal by nitrification 2 (see def. No. 12) (Points for this item (e) Flow Measuring Device 1 have to be in addition to items (5) (a) (f) Instrumented Flow Measurement 2 (i) through (5) (a) (viii) 8 (IAPrue alion F (x) Nutrient additions to enhance BOD 2 removal 5 (h)- Influent Flow Equalization (xi) Biological Culture ("Super Bugs") addition (i) Grease or Oil Separators - Gravity . . v : 2 to enhance organic compound removal 5 Mechanical. . . . . . . a • __ Dissolved-:Air Flotation. 8 4 (1) Prechlorination .... . . 5 (b) Nitrogenous Stage (i) Aeration - High Purity Oxygen System 20 (i) Sludge Holding Tank - Aerated 5 Diffused Air System 1 0 Non-aerated 2 Mechanical Air System (fixed, (j) Sludge Incinerator - (not including activated floating, or rotor) 8 carbon regeneration) 1 0 Separate Sludge Reaeration - 3 (k) Vacuum Filter, Centrifuge or Filter Press or other (ii) Trickling Filter - similar dewatering devices 10 High Rate 7 Standard Rate 5 (8) SLUDGE DISPOSAL (including incinerated ash) Packed Tower 5 (a)Lagoons 2 (i ii) Biological Aerated Filter or Aerated (b) Land Application (surface and subsurface) Biological Filter 10 (see definition 22a) (iv) Rotating Biological Contactors 10 -where the facility holds the land app. permit . . . 10 (v) Sand Filter- -by contracting to a land application operator who intermittent biological 2 holds the land application permit 2 recirculating biological 3 -land application of sludge by a contractor who does (v i) Clarifier 5 not hold the permit for the wastewater treatment facility where the sludge is generated 10 (6) TERTIARY OR ADVANCED TREATMENT UNIT (c) Landfilled(burial) 5 (a) Activated Carbons Beds - (9) DISINFECTION without carbon regeneration 5 (a) Chlorination 5 with carbon regeneration 15 (b) Dechlorination 5 (b) Powdered or Granular Activated Carbon Feed - (c) Ozone 5 without carbon regeneration 5 (d) Radiation 5 with carbon regeneration 1 5 (10) CHEMICAL ADDITION SYSTEM (S) (See definition No. 9) (c) Air Stripping 5 (not applicable to chemical additions rated as item (d) Denitrification Process (separate process) 10 (3) 6), (5) (a) (xi), (6) (a), (6) (b). (7) (b), (7) (e), (e) Electrodialysis 5 (9) (a), (9) (b or (�) (c) 5 oints each: List: (f) Foam Separation 5 P�' Jt + (g) Ion Exchange 5 I 5 (h) Land Application of Treated Effluent 5 (see definition no. 22b) (not applicable for 5 sand, gravel, stone and other similar mining (11) MISCELLANEOUS UNITS operations) (a) Holding Ponds, Holding Tanks or Settling Ponds r(i) on agriculturally managed sites (See def. for Organic or Toxic Materials including wastes No.4) 10 from mining operations containing nitrogen and/or (ii) by high rate infiltration on non-agriculturally phosphorous compounds in amounts significantly managed sites (includes rotary distributors greater than is common for domestic wastewater 4 and similar fixed nozzle systems) 4 (b) Effluent Flow Equalization (not applicable to storage (iii) by subsurface disposal (includes low pressure basins which are inherent in land application systems). 2 pipe systems and gravity systems except at (c) Stage Discharge (not applicable to storage basins plants consisting of septic tank and nitrifica- inherent in land application systems 5 tion lines only) 4 (d) Pumps 3 (i) Microscreens 5 (e) Stand-By Power Supply 3 (j) Phosphorus Removal by Biological Processes (f) Thermal Pollution Control Device 3 (See def.No.26) 20 (k) Polishing Ponds - without aeration 2 with aeration 5 (I) Post Aeration - cascade 0 diffused or mechanical . . . 5 TOTAL POINTS '- (m) Reverse Osmosis 5 (n) Sand or Mixed-Media Filters - low rate 2 high rate 5 CLASSIFICATION (o) Treatment processes for removal of metal or cyanide 1 5 Class I 5 - 25 Points (p) Treatment processes for removal of toxic Class II 26- 50 Points materials other than metal or cyanide 1 5 Class III 51- 65 Points Class IV 66- Up Points (7) SLUDGE TREATMENT , • Facilities having a rating of one through four points, inclusive, (a) Sludge Digestion Tank - Heated 1 0 do not require a certified operator. Classification of all other Aerobic 5 facilities requires a comparable grade operator in responsible I Unheated 3 charge. 1 (b) Sludge Stabilization (chemical or thermal) 5 t • (c) Sludge Drying Beds - Gravity 2 . Facilities having an activated sludge process will be assigned Vacuum Assisted 5 a minimum classification of Class II. (d) Sludge Elutriation 5 (e) Sludge Conditioner (chemical or thermal) 5 Facilities having treatment processes for the removal of metal - (f)-' Sludge Thickener(gravity) 5 or cyanide will be assigned a minimum classification of Class II. . (g) Dissolved Air Flotation Unit ...- (not appli,:able to a unit rates as (3) (i) 8 Facilities having treatment processes for the biological removal _(A) Sludge Gas Utilization. (including gas storage) . .. Pt, 2 of phosphorus will be assigned a minimum classification of Class` Ill. , . , rc,',// 2K.'-'1 -%'', W a, ._�. 1.1 State of North Carolina Department of Environment, Health, and Natural Resources Division of Environmental Management • 512 North Salisbury Street • Raleigh, North Carolina 27611 James G.Martin,Governor George T. Everett,Ph.D. William W.Cobey,Jr.,Secretary Director June 27, 1991 N. C. DEPT. OF NATURAL >CO.Atm ":i: 1' FirvEi.oPNIL•N :r. Timo:zy L. Huffman Subject : NPDES Permit Application Luke Power Company JUL 5 _ 1991 NPDES Permit No .NC0080781 _o Box 10'06 Charlotte, NC 28201-1006 Lincoln Combustion Turbine L c.a r Mr. Huffman : DIVISI N CF LI;: ' , g.iENT Lincoln Cour.__- MORES►'ILLE RC;IJi;AL OFFICE This is to acknowledge receipt of the following documents on June 19, 1991 : r ' Application Form Engineering Proposal (for proposed control facilities) , Request for permit renewal, _\1 Application Processing Fee of $400.00, ' Engineering Economics Alternatives Analysis, Local Government Signoff, Source Reduction and Recycling, Interbasin Transfer, Other , =he items checked below are needed before review can begin : Application Form , Engineering proposal (see attachment) , Application Processing Fee of Delegation of Authority (see attached) Biocide Sheet (see attached) Engineering Economics Alternatives Analysis, Local Government Signoff, Source Reduction and Recycling, Interbasin Transfer, \I Other USGS topographic map with discharge point marked Pollution Prevention Pays E. P.O.Box 27687,Raleigh,North Carolina 27611-7687 Telephone 919-733-7015 • ' If the application is not made complete within thirty (30) days, it will be returned to you and may be resubmitted when complete . This application has been assigned to Rosanne Barona (919/733-5083) of our Permits Unit for review. You will be advised of any comments recommendations, questions or other information necessary for the review of the application. I am, by copy of this letter, requesting that our Regional Office Supervisor prepare a staff report and recommendations regarding this discharge . If you have any questions regarding this applications, please contact the review person listed above . Sincerely, /4M. Dale Overcash, P .E. CC : Mooresville Regional Office 9-• "g tt - � S i, 7�1W "Q' ^x. ,�T,, s't., ':w— :,C' 'i r.v' * - �r + ', _ -ft--T_. •{ "$9 s ! r, , ,v:. ..r s: ,i !' Duke Power Company ' N 1 k '! r - a.+'.. v h , ,,.y t .t 1 t� C•. - S. ' , o ' ' 1 Treatment of Plant Wastewater •.`,. ', for Lincoln Combustion Turbine Station y . ' t 4 - N 4 a IK' �, At 1J. iC w ' 4j ti x Engineering Report ,. DEpr ��� J/.i' ►fE yr = Rt J 4if , '45.v 1 of .. Y ' r z ,� .. .� .'. 4 .. A '•y c�r,:�y 1) Project Description: The Lincoln Combustion Turbine Station will be an 1152 MW, 16-unit oil or gas fired electricity generating station. This station will be "on line" only during times of peak electricity demand or during times when "base load" generating units must be taken off line for unforeseen or emergency circumstances. Such periods will be intermittent in nature and of relatively short durations. 2) Project Location: The station will be located in Lincoln County on SR1511 near the Lowesville Township and the intersection of Highways 16 and 73. See enclosed maps. 3) Water Source and Receiving Body: The station will be located near Killian Creek, a Class C water, tributary to Dutchman' s Creek, also Class C, within the Catawba River Basin. A service water pond will be constructed to store raw water withdrawn from Killian. Withdrawals into the in-plant water treatment system will be made from this pond rather than from Killian Creek. 4) Calculated Run Case: In order to calculate the parameter values for Form C, a run case was developed which gives a very conservative picture of the intermittent discharge from the station. This case is as follows: a) All 16 combustion turbines running for 12 hours per day, 5 days out of 7. Wastewater treatment system running continuously 7 days out of 7. The 12-hour run time exceeds coverage of typical morning and afternoon power demand peaks, and the 5-day run covers the work week in which peak demands are typically seen. b) Raw water quality: Average or mean for Killian Creek, no credit taken for settling of sediments in service water pond. c) One backwash per day for the gravity sand filters (two out of three will operate at any given time) and clarifier blowdown commensurate with average inlet water quality. d) One regeneration per day of each of the three demineralizer trains, normal operating procedures. e) Average stormwater inflow. -1- f) Miscellaneous leakage and washdown, estimated. This case should only be seen during weather extremes, winter cold snap or summer heat wave. This run case is the basis for the enclosed Project Water Balance as well as the values provided on Form C. 5) Wastewater Origin, Type, and Flow: Wastewater from the station will be a process effluent resulting from the backwash of the gravity sand filters and a clarifier and the regeneration of the demineralizers which are used to purify the raw water before it is injected into the combustion turbines and consumed. There will be minor amounts of stormwater runoff and leakage going into the wastewater treatment collection system, but there will be no sanitary wastes. Sanitary waste will be handled by a separate septic tank and leach field. Based on the run case described before, the calculated discharge from the station will be on the order of 95,050 gallons per day. The actual discharge will be intermittent and will normally only occur in either winter or summer during times of peak electric demand. An absolute worst case analysis using worst case raw water quality data from Killian Creek and assuming extra regenerations of the demineralizers for 16-hour CT runs results in a maximum discharge value of 450,000 gallons per day. This maximum analysis does not take any credit for the settlement which would occur in the service water pond or the mixing with higher quality water which would occur in the pond. In addition, it ignores the fact that the service water pond contains sufficient water to provide for a minimum of 26 days of operation without withdrawing from Killian Creek. This added flexibility of withdrawal makes it unlikely that worst case water would be withdrawn from Killian Creek and unlikely that the station purification systems would be required to handle such worst case water. Therefore, the 450,000 gpd maximum discharge is a conservative value. Should such a volume of discharge ever occur, it would be in the nature of a short-lived transient. 6) Treatment Options: Four treatment options were identified for the Lincoln Station effluent. They are: 1) Discharge to municipal sewer. 2) Treat on site and discharge by spray irrigation. 3) Treat on site and discharge by subsurface ground absorption. 4) Treat on site and discharge to Killian Creek. -2- When investigated, Option 1 proved not to be • feasible because the county system and the effluent from the station would not be compatible. Please refer to J. D. Hager' s 8/1/90 letter to W. T. Cox. An economic analysis was performed for the remaining three options. The results are summarized below. All three systems are identical up to the point of discharge. For that reason, the economic analyses only consider the cost of the methods of disposal. OPTION 2: SPRAY IRRIGATION SYSTEM DESCRIPTION Discharge to Killian Creek is eliminated by land application of the wastewater by sprinkling. Wastewater treatment prior to sprinkling is the same as for discharge to Killian Creek. That is, a settling basin is required for removal and collection of solids and oil and grease, and pH is adjusted at the outfall of the wastewater treatment basin. The wastewater then is pumped to a wastewater storage pond rather than flowing to Killian Creek. From the storage pond, the wastewater is sprayed onto the land surface. The storage pond serves two functions. One function is to provide holdup of the wastewater during periods when the wastewater cannot be applied to land surface, such as extended wet or freezing weather. The other function is to levelize application rates so that the sprinkler system, including required land area, can be sized for something less than peak wastewater flow rates. The storage pond is sized to contain 22 days of wastewater flows resulting from 60 hours per week of CT operation. Parameters for the spray irrigation system are as follows: • Wastewater Flow Rate: 95,050 gpd Storage Pond Capacity: 2. 2 million gallons Spray Field Area: 26 acres (estimated) The wastewater flow rate is based on Killian Creek mean TSS and TDS and CT operation of 60 hours per week. The required land area assumes a wastewater application rate of one inch per week. The cost estimate for the spray irrigation system includes installed costs of: the storage pond; two sets of redundant pumps, one set to pump from the wastewater treatment basin to the storage pond and the other for spray application of the wastewater; piping and valves including spray headers and laterals; and pump structures. -3- The cost estimate does not include contingency or any O&M costs. CIVIL & MECHANICAL COSTS: Wastewater Storage Pond ( 2.2 million gallons) Pump Structure from WT Basin to Storage Pond Pumps & piping from WT Basin to Storage Pond Cost: $295,000 SPRAY SYSTEM COSTS: Wastewater Spray Pumps Spray Pump Structure Piping & Valves for Headers & Laterals Cost: $391,000 TOTAL INSTALLED COST: -$686,000 OPTION 3 : SUBSURFACE GROUND ABSORPTION DISPOSAL SYSTEM DESCRIPTION Discharge to Killian Creek is eliminated by subsurface ground application of the wastewater. Wastewater treatment prior to subsurface ground disposal is the same as for discharge to Killian Creek. That is, a settling basin is required for removal and collection of solids and oil and grease, and pH is adjusted at the outfall of the wastewater treatment basin. The wastewater then is pumped to a wastewater storage pond rather than following to Killian Creek. From the pond, the wastewater is distributed underground. The primary purpose of the storage pond is to levelize application rates so that the drainage field can be sized for something less than peak wastewater flow rates. The storage pond is sized to contain two weeks of wastewater f lows resulting from 60 hours per week of CT operation. Parameters for the system are as follows: Wastewater Flow Rate: 95,050 gpd Storage Pond Capacity: 1. 5 million gallons Drain Field Area: 12 acres (estimated) -4- The wastewater flow rate is based on Killian Creek mean TSS and TDS and CT operation of 60 hours per week. The required land area assumes a wastewater application rate of .4 gpd per square foot and redundant drain field. The cost estimate for the subsurface ground disposal system includes installed costs of: the storage pond; two sets of redundant pumps, one set to pump from the wastewater treatment basin to the storage pond and the other for subsurface ground application of the wastewater; piping and valves including subsurface application headers and laterals; and pump structures. The cost estimate does not include contingency or any O&M costs. CIVIL & MECHANICAL COSTS: Wastewater Storage Pond ( 1. 5 million gallons) Pump Structure from WT Basin to Storage Pond Pumps & Piping from WT Basin to Storage Pond Cost: $247,000 DRAIN FIELD COSTS: Wastewater Application Pumps Application Pump Structure Piping & Valves for Headers & Laterals Cost: $783,000 TOTAL INSTALLED COST: -$1.03 million OPTION 4: DISCHARGE TO KILLIAN CREEK After treatment, wastewater is discharged to Killian Creek by gravity flow. The installed cost of the pipe from the wastewater treatment system to Killian Creek is -$192,000. Option 4 was chosen because it is the most economical system by a factor of 3. 5 over the closest other viable system and it has no ongoing operation and maintenance costs. Option 4 is also an environmentally sound system because the station effluent is essentially just a concentration of what is already present in Killian Creek and for some parameters, due to the removal of sediments, it will actually be of a higher quality than the waters of Killian Creek. There will be no thermal loading of the station effluent as it is not used for equipment cooling at any point. -5- Specific data can be found in Form C and also in the NCUC Rule R8-61b information (available upon request) . A full description of the chosen option ( 4) and the base wastewater treatment system follows. 7) Wastewater Treatment System Description 7. 1 System Purpose The Wastewater Treatment System (WT) receives, treats, and discharges plant wastewater, excluding sanitary sewage. The system removes suspended solids and any small amounts of oil and grease from the wastewater, adjusts the pH, and discharges the wastewater to Killian Creek. A schematic of the system is included in the Appendix. The system receives wastewater from building drains, processes associated with support and operation of the combustion turbines, and storm water incidental to collection of these wastewaters. Primary flows into the system result from production of demineralized water that is injected into the combustion chambers of the combustion turbines to reduce NOx emissions. The demineralized water is produced from raw water drawn from Killian Creek. Raw water is pumped first to a holdup pond (service water pond) . From there the water is pumped to a clarifier and then flows by gravity through sand filters. This filtered water is pumped through cation and anion demineralizers to remove dissolved solids before it is injected into the combustion turbines for NOx control. 7 . 2 System General Description The system is designed to operate once-through. Treatment is accomplished by holdup of wastewater to allow suspended solids to settle and oil to coalesce and rise to the surface and by addition of caustic or acid for pH control. Oil and settled solids are removed from the system manually. pH adjustment is automatically controlled. Wastewater is collected in a distribution channel for routing to either of two wastewater treatment basin cells where solids and oil are removed and collected. Two cells are provided to allow one to be out of service for removal of sludge. Wastewater flows from the basin, through an underflow weir to retain surface oil, and into the discharge canal. Canal effluent is monitored and acid or caustic automatically added as -6- required to adjust pH. An inline static mixer in the canal ensures thorough mixing prior to discharge to Killian Creek. A recirculation pump is provided for each basin cell to maintain a homogeneous pH in the cell. Regeneration wastes from cation and anion demineralizers are combined in a neutralization tank prior to discharge to the wastewater treatment basin. Caustic or acid is added to the tank to obtain a neutral pH, and the contents are discharged to the inlet distribution channel of the wastewater treatment basin. Clarifier blowdown and gravity sand filter backwash containing the suspended solids removed from the raw water flow directly to the wastewater treatment basin inlet. These two waste streams contain most of the solids that are removed by the wastewater treatment system. Combustion turbine drains, which may contain small amounts of fuel oil and lubricating oils, flow by gravity through oil/water separators and into sumps. The oils are retained by the oil/water separators, and the wastewater is pumped to the inlet distribution channel of the wastewater treatment basin. The oil/ water separators also collect fuel oil which drains from the combustion turbines following false starts. This source of oil into the oil/water separators occurs infrequently. Although the wastewater basin is designed to separate and retain oil, provisions are made at the sources of wastewater to minimize the introduction of oil into the basin. These provisions include oil/water separators for the combustion turbine drains as discussed above and underflow piping arrangements in building sumps that drain to the wastewater treatment basin. -7- c . APPENDIX Contents: Wastewater Treatment System Schematic Station Site Location Map General Site Plan Station Site Plan Project Water Balance J. D. Hager letter of 8/1/90 -8- • WASTEWATER TREATMENT SYSTEM SCHEMATIC RECIRCULATION PUMP ACID/CAUSTIC O \\// STORAGE TANKS COMBUSTION TURBINE DRAINS j ACID/CAUSTIC OIL/WATER CELL A METERING PUMPS SEPARATOR V MISC. BLDG. --(>0001 ►DISCHARGE DRAINS STATIC MIXER CELL B CLARIFIER BLOWDOWN GRAVITY FILTER BACKWASH DEMIN. REGENERATION WASTE WASTEWATER TREATMENT BASIN O RECIRCULATION PUMP LINCOLN COMBUSTION TURBINE STATION DUKE POWER COMPANY CHARLOTTE. N. C. N0. �s . s \,\ \ /-1-- - - Y LAKE NORMAN - \ \ r / N. V, \� \ , x \ r 7-1PROJECT , / '`' ) N N I` BOUNDARY o.. \ N.� �� , 17 ' • • \N \ GUMMY /- �.. •\ PROJECT ) — _ _ _ -- - I•.. ` o\ SITE �h. — _ \ / ' a v .\ \ , ) tI.IgM 0 St LOWESVIIIE N , �— , Ei / ) . - l ,.., I ( - - IINCOIN CO , , -GASTON CO - _ _ _ COMBUSTION TURBINE — —- FACILITY / LINCOLN COUNTY SITE \),.� / SITE LOCATION - ----------5- LEGEND 1//4/111444/ . _ 1. TURBINE 2. SWITCHYARD 3. PROPOSED TRANSMISSION LINES 4. GAS REGULATING STATION 5. RELAY HOUSE PROPERTY BOUNDARY 6. DEMINERALIZED WATER TANK 7. EOUIPMENT STORAGE BUILDING 8. NEuTRALIZATION TANK 9. SERVICE Bu1LDING 10. FILTERED WATER STORAGE TANKS 11. RAW WATER POND INTAKE STRUCTURE 12. MAINTENANCE SKrAND WAREHOUSE 13. ADMINISTRATION/CONTROL BUILDING 14. SITE FENCE _ 15. GUARD HOUSE 16. CLARIFIER 17. WASTEWATER TREATMENT BUILDING 7 18. WASTEWATER TREATMENT BASIN -� �-' 19. FOAM HOUSE 20. FUEL OIL STORAGE TANKS 21. FUEL UNLOADING AREA �/ t 23. KILLIAN IMAIN ACCESSEK INTAKE STRUCTURE 24. RAW WATER SL ROAD POND 25. TRANSFORMERS {TYPICAL) a' 26. WASTE OIL ANO HOLOUP TANKS i M 27. INTAKE ACCESS ROAD J 28. EMERGENCY SPILLWAY fiA41211 !F 29. SPILL CONTAINMENT AREA 1 ..„ 43E44i F - Jr. 0 •rik 0): ,- \ ii., .,0,,. O / P;,dp4 0a*:i4, / • �.\ KILLIAN CREEK st�� 1 I1 •, . "s‘1 l3--0 l '-s..J.V;,. ii-l.,,'a;,l,.1,.,„" / 1'� ` 1' .i-s,-, lPROPERTY BOUNDARY ----).1 ODD I tnjTh ,, Ti , A.,.. .'" ✓ •'q ISMM V ,55`ON :' L../ Y PN r/� 7 E)N!): 4. PROPERTY BOUNDARY EyW..t '• N r 4://,....f/ (---- \ i LINCOLN COYSUSTION TUNSSi STATION 3011 OSNIRAL SITS PLAN sciu 1.FEE, C.OM,Qr WEM4 •?S FT. OWE POMP COWMAN °warm- . • • \ill t/fr .. ' • i ' -. .... .,.Y----:-------- _ 20,„ , • ------\ i( ,4•i _ • p. __ rift .. 1 It: . . • 6' -3' ••• yy �R ( II / 1 1 ( !�'�`�• �. M. 1111'.' I �, K ILL IAN CREEK 4 i 00 1 r- , 16 IIII.4: 6611: in , , . ,, ,,„,,_ , _...„ , I ' 1 L -X 1 1 all Et 1111110:ri `-).. la, fi*, c Lk — o 0 0 0 0_. . my AI ,,,,h. 0; V - �'TREA EOASTEWATER .1177 f III1I Q' p • D I S 'ARG PIPE I `r ��,�� --IP ( ••f4-- (APFjROXIOATE ROUTE) _�� - -- ) ),_____ ..,',„/ It \' _ C _1i 1 e I _ i lit\ Yi t I 1 j NW ---------,--- ___ v 4 1 ---,_ 4 . V � % .,_ f �f,EA(Mc�, 1 `� � . # BUILI-�G E-R---- - � IRE, TEO WASTEW ER %1 \ \ AY. ji� �--•. t OU FALL fteISTRURE 6js ;r s �►� •WASTEWATER EWATER \ . � tss_I \ �►``+��, TREATh�EDIT d ) ..- 41:04 AO Ot& 0 V\ 04:4 / 44740. / ) VIIIPAp.. Ai r, / A \\ Itki.\. ----___;) ...... , II / ,t_g....- ,-n,..m. ./ .....,,,,-/-_,_ -'..\ SM.lb Mr i . i • \, i / r I L!NCOLN CC..BUST ION TUABINE STA71,. P/� \ t r 1 PROJECT PLAN \ X__ \ OWi►PEER COw 14r __- i /\ /' GOAL O1 ri. A.C. Killian Creek Basis: 954,00o gpd • CT Operation 60 hrs/wk. Flows • are daily average for the week. Holdup • Killian Creek Mean Water Pond Analysis - TSS & TDS 954,000 gpd Filtered Water 41,000 gpd System 1913,000 gpd •i Misc. Demin. Water Neutralization 52,000 gpd Usage System Tank 500 gpd 860,500 gpd NOX INJECTION WATER TO ATMS. Misc. Combustion # 860,000 gpd Usage Turbines 500 gpd Storm 200 gpd 300 gpd Storm 900 9PdFir Water Water 93,900 gpd Oil /Water • Separator 500 gpd ' 1200 gpd Wastewater 95,050 gpd ► Discharge Treatment LINCOLN COMBUSTION TURBINE 50 gpd Solid STATION Waste PROJECT WATER BALANCE Duke Power Company Charlotte, NC .1 i Duke Parer C,,mpunv t-i141 1-4011 P1) Box WO • • Churinttr \C_" °12 —4"ramil DUKE POWER mor August 1, 1990 Mr . W. Tom Cox Epsey, Huston & Associates, Inc. 901 East Blvd P.O. 36231 Charlotte, NC 28236 Re: Lincoln Combustion Turbine Station File: 01-1413 .00 Dear Tom: Thank you for meeting with me last Tuesday to discuss the Lincoln Combustion Turbine Project. I thought it would be helpful if I summarized the meeting for future reference. At this time, Lincoln County is not interested in pursuing treatment of waste water from the Lincoln Combustion Turbine (CT) Station. The Lincoln County treatment systems are designed to handle domestic sewage, but the Lincoln CT Station waste water will not include domestic sewage. Secondly, we concluded there is no concern regarding the Lincoln CT Station' s withdrawl and discharge. Your calculations are based on 7Q10 stream flow, and we will not withdraw water from Killian Creek below 7Q10 flow. Upon review of our projected volume and make-up of treated discharge, you concludedthat we will not adversely impact a future waste water treatment plant downstream of our station. Please let me know if there are any corrections or additions to this summary. Feel free to call me at 373-2511 if you have any questions about the Lincoln CT Station. Sincerely, Ja ce Hager, Design Engineer gineering Support Division Design Engineering Department JDH/jsk:jdh86 cc: T. W. Yocum D. G. Cook J. R. Hendricks D. H. Stevenson Central Records •' 4 aa8a20 . • N. C. DEPT. OF NATURAL RESOURCES AND COMMUNITY DEV. FOR AGENCY.us' ENVIRONMENTAL MANAGEMENT COMMISSION IIHHIll NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER elf/do•A9973 STANDARD FORM C — MANUFACTURING AND COMMERCIAL —ea" SECTION I. APPLICANT AND FACILITY DESCRIPTION Unless otherwise Specified on this form all items are to be completed. If ar.item Is not applicable indicate*NA.' ADOITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS INDICATED. REFER TO BOOKLET BEFORE FILLING OUT THESE ITEMS. Please Print or Type 1. Legal Name of Applicant lot Duke Power Company • (see instructions) 2. Mailing Address of Applicant (see instructions) 1e:a 500 S. Church St. , P.O. Box 1006 er Numb i Street City le=� Charlotte State lose North Carolina 102d 28201-1006 • 21p Code 3. Applicant's Authorised Agent (see instructions) L lee. Timothy L. Huffman, Design Engineer Name and Title 500 S. Church St. , P.O. Box 1006 Number k Street Address ,dam city 103e Charlotte tee North Carolina State fp Zip Code less 28201-1006 11 Telephone tea+ 704 38� 2-1580 , Aree f iactiq.r Off, 4. Previous Application Co .. ' t 1 t tt.� I f a OreviOus ap011cat'" ,Jr a C. `S ,) Y' ,i j J 1 '' National or Federa,discharge per- .t'(' , 1 __ mit has been made,give the date ''tlCvl.. of application. Use numeric -- designation for date. 1e4 YR MO AY 1991 I certify that I am familiar with the information contained In this application and that t the best of my knowledge and belief such Information is true.complete.and accurate. T. C. McMeekin 11-“Niesi dent - Design Engineering Printed Name of Person Si ing Title ��/~14.197 YR MO oAv 1e=f Signature of Applicant or Authorized Agent __Gate Application Signed, . North Carolina General Statute 143-215.6(b) (2) provides that: Any person who knowingly makes any false statement representation, or certification in any ap:.?ication, record, report, plan or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with or knurly renders inaccurate any recording or monitoring device or method required to be operated cr maintained under Article 21 or regulations of the Environmental Management Commis implementing that Article, shell be guilty of a misdemeanor punishable by a fine not to excee Sie,n-i , or by imprisonment not to exceed six months, or by both. (13 D.S.C. Section 1001 pro a punishment by a fine of not =ore than SI0,00() or imprisonment not more than 5 years, or bot far a similar offense.) . L � S. Paefilty/Activity(see instructions) • PC111 AGENCY USE Give the name,ownership. and , - ♦ I. physical location of the plant or other Operating facility where OS.OS. jE charg.(s)does or will°Ca"' Lincoln Combustion Turbine Station Name 106a Ownership(Public. Private or 1�` PUB PA V 0 BPP Both Public and Private) Check block if Federal Facility 10Se 0 FED • and give GSA inventory Control Number 10/d Location SR 1511 Street& Number t01 Lowesville (unincorporated) City 1011 Lincoln County 101, North Carolina State 101111 S. Nature of Business State the 100a Electric Power Generation nature of the business conducted at the plant or operating facility. 1004 AGENCY USE 1 7. Facility Intake Water (see instruc- tions) Indicate water intake volume per day by sources. Estimate average volume per day in thousand gallons per day. Municipal or private water system 107a thousand gallons per day Surface water 1076 954 thousand gallons per day Groundwater 107e thousand gallons per day ther- 107A 1' 1 O thousand gallons per day Total Item 7 107* 955. 1 . thousand gallons per day •If there is intake water from Stormwater 'Other.'specify the source. 1/71 S. Facility Water Use Estimate average volume per day In thousand gallons per day for the following types of water usage at the facility. (see instructions) Noncontact cooling water 1 OSa thousand gallons per day Boiler feed water 10/6 • thousand gallons per day Process water(including contact • • cooling water) 10Se thousand gallons per day Sanitary water 101d thousand gallons per day Other• 10/e 860 thousand gallons Per day Total Item 8 1051 thousand gallons per day •If there are discharges to NOx Injection Water to Combustion Turbines 'other.'specify. 10/g (to atmosphere) if there is'Sanitary'water use,give the number of people served. 1006 people served 1-2 ION AOINCV use 9. All Facility Discharges and other Losses:Number and Obeharge(see I I i I. i 1 instructions)Video", Specify the number of discharge paints and the volume of water discharged or lost from the facility according to the categories below. Cstlmate Number of Total Volume Used average volume per day in thousand Discharge or Discharged. gallons per day. Points Thousand Gal/Day surface water tMs1 1 iMas 95 Sanitary wastewater transport 100011 IOM! • system Storm water transport system Mee 1Met Combined sanitary and storm water transport system 10041/ 111of)= Surface Impoundment with no effluent 10001 11111011 Underground percolation Inn tem Well lniection togll 1111191 waste acceptance firm legit 10 Evaporation 1111141 IMl! Consumption 111141 1Og0t ' Other* 10001 16 fOMtt 860 Facility discharges and volume 955 Total Item 9. 10911 Iowa •If then are discharges to'other.' NOx Injection Water to Combustion Turbines specify. Isom (to atmosphere) 10., Permits.Licenses and Applications List all existing.pending or denied permits.licenses and applications related to discharges from this facility(sae instructions). Date Date Date Expiration Type of Permit Issuing Agency For Agency Use . or Lucent. ID Number Flied Issued Denied Date Vq/MO/DA YR/MO/DA VR/MO/DA VR/MO/OA • 1ii (0) (b) (a) ti) (s (t) �: et 1* '• NCDEM PSD - 90/2/22 - - - Air Quality - - - - - _. NCUC Cert C&N E7 90/7/26 91/3/26 - - Sub 461 3. I. ( . 11. Maps and Drawings Attach all required maps and drawings to the back of this appiKation.(ses instructions) 13. Additional Information 112 !tam Number information r • FOR AGENCY USE STANDARD FORM C — MANUFACTURING AND COMMERCIAL 11111111 SECTION II. BASIC DISCHARGE DESCRIPTION Complete this SKIMP for each discnaroe 'idicated ir, Section I, Item 9, that is to surface waters. Tors includes discharges to municipal Sewerage systems in whiCh the wastewater does nut 40 through a troJlinent works prior to being dlscnarged to surface waters. Discharges to wens must be described where there are also discharges to surface waters from this facility. SEPARATE DESCRIPTIONS OF EACH DISCHARGE ARE REQUIRED EVEN IF SEVERAL DISCHARGES ORIGINATE IN THE SAME FACILITY. All values for an existing discharge Should be'core. sentative of the twelve previous months of operation. If tnis is a Proposed discharge.values should reflect best engineering estimates. ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS INDICATED. REFER TO BOOKLET BEFORE Fli LI..IG OUT THESE ITEMS. 1. Discharge Serial No.and Name ' a. Discharge Serial No. 201a I 001 (see instructions) b. Discharge Name 20/0 Killian Treated Water Outfall G, a name of discharge. if any (see instructions) c. Previous Discharge Serial No. if previous permit applic.ttion was made for this discharge(see 201e Rem 4. Section I). provide previ• pus discharge serial number. 2. Discharge Operating Oates a. Discharge Began Date it rile discharge described below is 'n • • operation, give the date(within I 202a best estimate) the discharge vR MO began. Discharge to Begin Oats II the discharge has never occurred but 93 6 .s oianned for some future date, 202b give the Date(within best esti• V R MO mate) the discharge will begin. � r c. Discharge to End Date if dis• I i cnarge is scheduled to be drscon• tinued within the next 5 years. 202e —_- _._ give the date(within best esti- I YR Mt) mate) the discharge will end. . • 3. Engineering Report Available Check if an engineering report is ' available to reviewing agency upon reduest. (see instructions) 203 IC 4. Discharge Location Name the • political boundaries within which Agency Use the point of discharge is located. • State 204a North Carolina 20 d Lincoln County 2040 —_----- -- 2N0 (if applicable) City nr rown 204e Lowesville (unincorporated) !MI • S. Discharge Point Description • • Discnarge is into (check one): (see instructions) Stream (includes ditches. arroyos. lif�, and other intermittent watercourses) 200a piSTR Lake ❑LKE Ocean ❑OCE Municipal Sanitary wastewater • Transport System DMTS Municipal Combined Sanitary and Storm Transport System CMCS II-1 • This section contains • ui�Lr+ARGE 3CHIA,. NUMBER • FOR AGENCY USt Municipal Storm Water Transport System STS well (Injection) - Cj WEL Other ❑OTH If 'other' is checked, specify 120•• 0. Discharge Point—Lat/Long Give the precise location of the point of discharge to the nearest Second.Latitude 21111a 35 OEG 26 MIN $SEC Longitude 200* 81 OEG 1 MIN 46 SEC 7. Discharge Receiving water Name Name the waterway at the-point 207a Killian Creek of discharge.(see instructions) For Agency Use For Agency Use if the discharge is through an out- ! Major! Minor Sub fail that extends beyond the snore• 2071 _ lB70 _ 303e• line or is below the mean low water line, complete Item 8. II , • e. Offshore Discharge a. Discharge Distance from Shore 200a feet b. Oisoha.rye Depth Below Water Surface 2006 feet S. Discharge 'Type and Occurrence a. Type of Discharge Check whether the discharge is con- 2094 0(con) Continuous tenuous or intermittent. y� (see instructions) IX)(int) intermittent b. Oiseharge Occurrence Days per I Week Enter the average num- 20911 _days per week tier of days per week (during periods of discharge) this dis- charge riccurs. c. Discharge Occurrence—Months . if tn,s discharge normally 200e EJAN KJFEB [MAR ❑APR operates(either intermittently, or cOntinuOuSly) On less than ❑MAY r'JUN it JUL X]AUG .t year-around basis (excluding shutdowns for routine mainte• OSEP ❑OCT `.:NOV X3OEC Hance). Check the months dur- ing the year when thC.discharge is operating. (see instructions) omplete Items 10 and 11 if''inter- iittent" is checked in Item 9.a. itherwise,proceed to Item 12. 0. Intermittent Discharge Quantity State the average volume per des• 210 95 thousand gallons per discharge occurrence. charge occurrence in thousands of gallons. 11. Intermittent Discharge Duration and Frequency a. Intermittent Discharge Duration Per Day State the average 211a 24 hours per day ',umoer of Hours per day the discharge is operating. b. intermittent Oischaf,e Frequency State the average 211� 1 discharge occurrences per day number of discharge occur- rences per day during days when discharging. 12. Maximum Flow Period Give the Dec Feb and June to August time period in which the maximum 212 From td — flow of this discnarge occurs. month month It UIS(`-I.4RDE SERIAL NUMBER • • FOR AGENCY US( I " III 13. Activity ONCMYttess Give a Duke Power Company intends to build a 1152 MW narrative description of activity I 21 3e I -- pr-•o. cingthlsdtseharge.(see ' Combustion Turbine Plant at this site. In order to reduce air emissions, demineralized water will be injected into the turbines. The discharge from this facility will be composed of the backwash of filters, clarifiers, and demineralizers, as well as some miscellaneous leakage and stormwater. 14. Activity Causing Discharge For each SIC Code which describes the activity causing this discharge. s..pply the type and maximum amount of either the raw material consumed (Item 14a) or the product Produced (Item 1412) in the units specified in Table I of the Instruc- tion Booklet. For SIC Codes not listed in Table I. use raw material or production units normally used for measuring oroduction.(see instructions) - a. paw Materials Maximum Unit Shared Discharges SIC Code Name Amount/Day (See I ablc I) (Serial Number) 2144 (1) ' (2) (3) (4) l (S) b. Products Maximum Unit Shared Discharges SIC Code Name Amount/Day (See Table I) (Serial Number) Sidi (1) -----( -— - -(i) — -- (3) (4) (s) 4911 Electricity l 1152 i Z1 None r i 11-3 DISCHARGE SERIAL NUMBER • F011 AGENCY u5E IS. Waste Abatement a. Waste Abatement Practices All waste streams are routed to a settling -)esCnOo •••: .v.a•e aoater'ent 21se ! Narrative:----- -- - bract ,r. :n.s discnarce basin where oil , grease, and suspended solids are n,tn a drier narrative. (Sec — _---- — --- 'nstruct'°nS) collected and removed. Acid or caustic is added at the discharge of the basin prior to flowing to _ Killian Creek. Solids collected in the basin are removed and landfilled._ Demineralizer regeneration waste PH is adjusted in a neutralization tank prior _to flowing to the basin. Combustion turbine drains pass through oil/water separators before being pumped to the settling basin. b Waste Abatement Codes 21Sb (1) ESEGRE 121 PSEDIM (3) PFWAT using the codes listed in Table PSEPAR CNEUTR SLANDD I of the instruction Booklet. (4) (5) (6) describe the waste abatement 191 processes for this discharge in (7) (e) ' the order in which they Occur a possible. (10) (11) (12) (13) (14) (15) (16) (17) (16) • (19) (20) (21) • (22) (23) (24) (25) • • • • 11-4 • • 1 i DISCHARGE SERIAL NUMBER RON AGENCY USE 1I1 . i I S. Wastewater Chareeteristlea Check the box beside each constituent which is present in the effluent(discharge water). This determination is to be Dated on actual analysis or best estlmate.(me instructions) Parameter y Parameter lt 216 214 2 . I � Color Copper X 00080 01042 Ammonia Iron x 00610 01045 Organic nitrogen Lead X 00605 01051 Nitrate I x Magnesium X 00620 00927 Nitrite x Manganese - X 00615 01055 Phosphorus x Mercury 00665 71900 Sulfate x Molybdenum 00945 01062 Sulfide Nickel X (10745 01067 Sulfite Selenium X 00740 01147 Bromide Silver 71870 01077 Chloride Potassium 00940 00937 El . Cyanide Sodium x .00720 00929 Fluoride Thallium 00951 X 01059 Aluminum x Titanium 01105 01152 Antimony Tin 01097 01102 Arsenic Zinc X 01002 x 01092 . Beryllium IIIAlgicides• 01012 - 74051 B. ium ■ Chlorinated organic compounds* 01007 74052 Boron Pesticides' 01022 74053 Cadmium Oil and grease 01027 x 00550 X Calcium x Phenols 00916 32730 Cobalt Surfactants III 38260 • Chromium Chlorine 01034 Ell 50 Ch0 o60 Ell • Fecal coliform bacteria Radioactivity* 74055 74050 • •Specify substances,compounds and/or elements in Item 26. Pesticides(insecticides. fungicides.and rodenucides)must be reported in terms of the acceptable common names specified in Acceptable Common Names and Chemical Names for the Ingredient Statement on Pesticide Labels. 2nd Edition, Environmental Protection Agency.Washington,D.C. 20250,June 1972,as required by Subsection 162.71b)of the Regulations for the Enforcement of the Federal Insecticide, Fungicide,and Rodenticide Act. II-5 • DISCHARGE SERIAL NUM/ER FOR AGENCY USE . 11111111 17. Oeserlptlen of Intake and ONeha►ee For each of the parameler'listed below.enter in the appropriate box the value or code letter answer called for.(see Instructions) In addition,enter the parameter name and Code and all required values for any of the following parameters if they were Checked In Item l6; ammonia,cyanide,aluminum.arsenic,beryllium,cadmium.chromium,copper,lead,mercury, nickel,selenium,zinc,phenols,oil and grease, and chlorine(residual). Influent I Effluent u u e e ,, I• ono a , . • R Parameter and Code v I r : > ,, ° w „ E a ' It1ls • < i e3 � < atuB � ituuB uE• 21 6,4 � = � i � x ._ % 8 g1 $1 c E ; � °. = � G 2Ocua < 28 " a t% < i < .Al (I) (2) (3) (4) (5) (6) (7) (8) i • Flow' . . Gallons per day 954,000 95,050 20,000 450,000 00056 UH nits 7.3 4 6.00 7.00 00400 Temperature(winter) ° F Ambien 74028 . _ Temperature(summer) ° F Ambien 74027 Biochemical Oxygen Demand 5-day) mg/1 0.89 8.9 3.0 20 mg/1 00310 Chemical Oxygen Demand(COD) mg/1 5.8 1 58 <50 75 • 00340 Total Suspended(nunfilterabk) Solids mg/I 64 30 10 100 00530 . Specific Conductance micromhos/cm at 254 C 9814 2500 6500 00095 Settleable Matter(residue) m1/I 00545 I i 'Other discharges sharing intake flow(serial numbers).(see instructions) II4 OISCMARGE SERIAL NUMBER _ ROR AGENC V Uft It• i till [ 'II , 17. (Cent'd.) • Inllucnt • Effluent a s _ 7 . r % .5 i . . L 2 Parameter and Code it y n > 3 G > $ al < $ lifts < F. 3 < I E w Y g E 1 .1 Zs, C. .Rm . Y Y. y c °_ e ' I1 •5d & u v ; � � 5{ $ 2 . 2 E � � � I ld� O � t iO :ul7 u. < 2 < H (II (2) (3) (4) (5) (6) (7) (8) -_ ► - . i_ — '._ - _ iv Ammonia 00610 , 0.053 . 0.50 <0.50 0.70 Aluminum 01105 _ 1.0 ! 1.5 <0.4 6.93 Cadmium 01027 * - <0.001 <0.001 0.001 Chromium 01034 0.0033 0.03 <0.001 . 0.17 , Copper 01042 0.0022 0.02 <0.005 0. 12 Lead 01051 0.0025 0.018 • <0.01 0.04 Nickel 01067 0.0058 0.06 <0.02 0. 17 * Below detection See continuation sheet for additional parameters. . IS. Plant Controls Check If the fog- 219 lowing plant Controls are available for this discharge. Alternate power source for major CI APS • Pumping facility. Alarm or emergency procedure for X]ALM Out of range• PH at discharge to Killian Creek oower or equipment failure is alarmed. Complete item 19 if discharge is from cooling and/or steam water . generation and water treatment . additives are used. 1g. Water Treatment Additives If the discharge is treated with any con- ditioner, inhibito►,or alglClde. answer the following: a. Name of Material(s) 2111e . b. Name and address of manu- facturer 21110 • c. Quantity(pounds added per 2194 million gallons of water treated). II-7 • DISCHARGE SERIAL NUMBER ROR AG1NCY USE t d. Chemical ca^Pattlon of these 2104 additives(see instructions). Complete items 20-25 if there is a thermal discharge • (e.g.,associated with a steam and/or power generation plant,steel mill,petroleum refinery.or any other Not applicable. manufacturing process)and the total discharge flow is 10 million gallons per day or more. (see instructions) 20. Thermal Discharge Source Check 22B the appropriate item(s)indicating the source of the discharge. (see instructions) Boiler Slowdown ❑BLBO Boiler Chemical Cleaning ❑BCCL Ash Pond Overflow ❑APOF Boller Water Treatment—Evapora- ❑ EPBO • tor Slowdown Oil or Coal Fired Plants—Effluent ❑ OCFP from Air Pollution Control Devices Condense Cooling Water 0 CONO Cooling Tower Slowdown I ❑CTBO Manufacturing Process C MFPR Other ❑OTHR • ( 21. Discharge/Receiving Water Temper- ature Difference Give the maximum temperature difference between the discharge and receiving waters for summer {`I and winter operating conditions. (see instructions) 221a °F. Summer winter 2211f °F. 22. Discharge Temperature, Rate of 222 °F./hour C Per Hour Give the maximum possible rate of temperature change per hour of discharge under operating con- ditions. (see instructions) • 23. Water Temperature,Percentile Report(Frequency of occurrence) In the table below,enter the temperature wnicn is exceeded 10% of the year.5%of the year, 1%of the year and not at all(maximum yearly temperature). (see instructions) Maximum FrequencyI of occurrence 10% 5% 1% Ii of ofI °F a. Intake Water Temperature 2224 of (Sublect to natural changes) of I of of °F b. Discharge Water Temperature CM 24. Water Intake Velocity 224 feet/sec. (see instructions) 2S. Retention Time Give the length of 22i minutes time. in minutes, from start of water temperature rift to discharge of cooling water. (see instructions) 11-8 4 . . • • NORTH CAROLINA DEPT. OF NATURAL & ECONOMIC RESOURCES ENVIRONMENTAL MANAGEMENT COMMISSION NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT TO DISCHARGE ADDITIONAL REQUIRED INFORMATION Hitlilt APPLICATION NUMBER 17. (Cont'd. ) DISCHARGE SERIAL NUMBER REFER TO DIRECTIONS ON REVERSE SIDE BEFORE ATTEMPTING TO COMPLETE THIS FORM O v v YY 'ma 1. yy = .i =• ' E N „ a Q E E�� Parameter i Z n L C ; ei n $ Z tE (Code)CC e " c _ G4 z > s > GI. < (501) , (1) (2) ' (3) (4) (5) (6) (7 . ` (q Selenium 01147 * <0.008 <0.008 0.008 Zinc 01092 0.0088 0.088 0.04 0.017 Oil & Grease 00550 ** ** ** ** REMARKS: * Below detection ** Not analyzed • I certify that I am familiar with the information contained in this report and that tO the best of my knowledge and belief such information is true.complete and accurate. 1. i Date Form Completed 1 Name of Authorized Agent Signature • A • Directions.-For each parameter listed, complete the than 15 minutes). information requested in each column in the units specified #C For composite sample "#" is to be replaced by the according to the instructions given below. average number of hours over which the composite Column 1. -Enter the daily average value of the intake sample was collected. Composite samples are corn- water at the point it enters the facility. If intake water is binations of individual samples obtained at intervals from more than one source, and enters the facility at over a time period. Either the volume of each in- separate entry points, the value given in column I should be dividual sample is directly proportional to discharge weighted.proportional to the quantity of flow contributed flow rates or the sampling interval (for constant- from each source. If water is treated before use,completion volume samples) is inversely proportional to the of this column is not required (see instructions for column flow rates over the time period used to produce the 2).Values of intake are not required for mining activities. composite. Column 2.-If all or part of intake water is treated before use, provide values for total intake here instead of in NA If"CONT" was entered in column 6. Column I. Also describe briefly in item 26 "additional Analytical methods.-Appendix A contains all parameters information," the type of treatment pertormed on intake with their reporting levels, test descriptions, and references. water (e.g.. rapid sand filtration, coagulation, flocculation, The parameter values can be determined either by use of one ion exchange, etc.) and the percent of intake water of the standard analytical methods as described in table A or contributing to this discharge that has been treated. by methods previously approved by the EPA •Regional Column 3.-Supply daily average value for the days when Administrator or Director of a federally approved State discharge is actually operating or is expected to be operat- program (or their authorized representatives) which has ing (a new discharge). Daily average values are to be corn- jurisdiction over the State in which the discharge occurs. If puted by weighting the daily value in proportion to the daily the test used is not one shown in table A. the test procedure flow. If a discharge occurs irregularly, the value supplied should be referenced in"Remarks" or on a separate sheet. If in the column marked "Daily Average" should represent values are determined to be less than the detectable limit(as an average for the average for the days the discharge actually determined by referenced standard analytical techniques occurs. Average values are not'to be supplied for pH, and/or instrument manufacturer's literature), specify "LT specific conductance, and bacteriological parameters (e.g., (value of detectible limit)" in the appropriate space. For coliform bacteria). example. if the detectable limit is .005 mg/1 and quantities Columns 4 and 5.-Supply minimum and maximum value of less than tins are determined, specify "LT .005." Do not observed (or expected for new discharge) over any one day enter descriptors such as "NIL," "TRACE," "NEG," etc.. when the discharge is operating. for this purpose. If it is your reasoned judgement that one or Column 6. -Specify the average frequency of analysis for more of the required parameters'is not present in the initial each parameter as number analyses per number of days(e.g., untreated or treated process water and/Or the discharge, "3/7" is equivalent to three analyses performed every 7 enter an "A" (meaning "absent") in the appropriate space. days). If continuous, enter "CONT." When analyses are In order for values reported to be representative, it is conducted on more than one individual grab sample col- recommended that they be based on from at least five to lected during the same day, the analysis frequency should seven analyses of composite samples (if applicable). Each of reflect one analysis whose value is the average of the the composite samples should be obtained by compositing individual grab sample measurements. Average frequency frequent samples in proportion to flow over an operating should he based un an operating month. day. Samples should be taken during period of maximum Column 7.-Specify the number of analyses performed at production, if possible. If samples are taken at periods of the average frequency specified in column 6, up to 365. less than maximum production, state in "Remarks" the Column 8.-Specify sample type as follows: percent of maximum production that was obtained during G For grab sample (individual sample collected in less the sampling period. • • D;SCMARGE SERIAL NUMBER • • /OII AO[NCY um' : 111111 it _{. Additional 1MB,II a •S Infovmat1On 71�• 1 tMl 1 En ineerin Re ort for ro 'ect has been include d_ this a plication. Additional copies available upon request from• ap licant' s a ent. — - 9-11 Run scenario was developed for discharge. Please see Engineering Report. 17 Intake water is clarified, filtered, and demineralized for infection into the combustion turbines to control NOx emissions. _ More than 99% of_discharge results from the treatment the intake water for this fait.