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HomeMy WebLinkAbout20201951 Ver 1_Proposal Cascade Lake Road_20201216 Phone: 855.579.0536 | Fax: 888.688.6454 | www.geostabilization.com GeoStabilization International® Dru Miller, PE Project Development Engineer dru@gsi.us | 601.527.4927 November 13, 2020 Mr. Ben Williams, PE NCDOT Division 14 151 Locust Street Columbus, NC 28722 Subject: Proposal for Roadway Stabilization at Cascade Lake Road Transylvania County, North Carolina Mr. Williams, This letter presents our proposal to provide roadway stabilization and wall construction at the failed fill roadway and shoulder slope along Cascade Lake Road in Transylvania County. Recent instability resulted in the loss partial roadway outboard lane and associated shoulder within an approximate 90-foot long section of the road. The site latitude and longitude are N35.2230, W82.6367. Project Site – Cascade Lake Road, Transylvania County To allow stabilization of the roadway platform and provide for a shoulder and future guardrail placement, we propose to construct a Geosynthetically Confined Soil® Wall (GCS® Wall) wall along the outboard section of the project site. Proposed Repair Your forces would first prepare the site by excavating along the failed roadway section at an approximate 0.25:1, horizontal to vertical, slope to create a bench along the proposed Cascade Lake Road Transylvania County, NC 2 wall alignment. The bench excavation will be approximately 10 to 15 feet vertically below the road surface. The top of the excavation would begin along the failed edge of existing roadway where applicable; outside of the immediate failed area, excavation would begin as far back behind the existing guardrail alignment to leave intact shoulder in-place. The excavation may need to be performed in lifts of 4 to 5 feet to prevent further instabilities or to provide a working bench during each lift construction. This site preparation will be observed by a representative of GSI to ensure a proper slope for the working face of the stabilization system. The base of the excavation will need to be sloped slightly for natural drainage and the excavated materials will need to be hauled off site. We will then install soil nails in the excavated backslope. The backslope will receive a reinforced shotcrete facing to serve as shoring and provide temporary support of the roadway. Our forces will then install an array of up to 20-ft deep micropiles to provide axial support for a GCS® Wall and lateral support to resist sliding. The micropile (and resulting wall) alignment will be approximately 6 feet off the desired edge of roadway. We will construct a reinforced shotcrete micropile cap along the length of the project and wet-set an initial course of block for the GCS wall. A 66-foot long GCS® Wall will then be built by our forces using 8-inch layers of granular fill (#57 stone provided and placed by NCDOT) compacted between layers of geotextile fabric. This wall will utilize split-faced concrete block on its face and will be 10 to 15-feet high. Additional details will be provided on P.E. stamped drawings once a Purchase Order is issued. Barring any unforeseen delays, our work on this project should take approximately three weeks to complete. Project Cost The following table summarizes the anticipated quantities and costs for the stabilization under our existing on-call contract with Division 14: LF QTY Unit Line Item Unit Price Price 90 1 EA 1 Mobilization $5,077.50 $5,077.50 90 1 EA 2 Plan Submittal $3,046.50 $3,046.50 90 77 EA 31 Self-Drilling Soil Nails up to 20' $812.40 $62,554.80 90 1105 SF 40 6" Reinforced Shotcrete $23.36 $25,812.80 90 66 EA 24 Self-Drilling Micropiles up to 20 feet $1,066.28 $70,374.48 90 198 SF 39 12" Shotcrete as MP Cap $36.56 $7,238.88 90 800 SF 42 Geosynthetically Confined Soil Wall $21.83 $17,464.00 90 1 EA -- Soil Nail Verification Test $2,499.50 $2,499.50 90 1 EA -- Testing Mobilization $2,197.00 $2,197.00 TOTAL $196,265.46 Traffic Control Due to the limited roadway width and existing site conditions, it is understood that a full roadway closure with detours will remain in place during the duration of the project. The outboard lane or pull-off areas will be occupied by our materials and drilling equipment. Cascade Lake Road Transylvania County, NC 3 Items Furnished by NCDOT Our NCDOT contract calls for us to do our specialty work and NCDOT forces to perform other items such as traffic control, surface water drainage improvements, excavation and hauling, guardrail installation, paving, striping, erosion control, etc. Utility locations, relocations, and repairs are not included in our pricing. This proposal includes NCDOT providing yard space to receive and unload materials shipped by GSI. Our work also carries a five-year warranty commencing after GSI project completion. This warranty is void absent GSI receiving mutually agreed project payment. If at any point within the warranty period the repaired section becomes unstable, GSI will, in a timely manner, remedy the situation with a design/construction solution at no cost to the owner. This warranty does not cover work completed by others or shallow surface erosion problems that may develop in the future. Exceptions to the warranty include catastrophic seismic, weather, or other events outside reasonable accounting in design (including earthquakes and weather events exceeding expectation for the region) or further construction by third parties that destabilizes the repair (including utility trenches dug into or through any soil nails, deep excavations in the area, etc.). Extreme storm water volumes may cause erosion which could undermine the repaired areas which may void this warranty. After such an event these areas should be checked for erosion. THIS COMMUNICATION CONTAINS GEOSTABILIZATION CONFIDENTIAL/PROPRIETARY BUSINESS INFORMATION NOT SUBJECT TO FREEDOM OF INFORMATION ACT (FOIA). Please feel free to let me know if you have any questions or comments on this proposal. GeoStabilization International       By: Dru Miller, PE Project Development Engineer