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HomeMy WebLinkAboutNC0086185_Regional Office Historical File Pre 2018 AW NCDENR North Carolina Department of Environment and Na I Resources Division of Water Quality Beverly Eaves Perdue, Governor Coleen H.Sullins, Director - 'Dee Freeman,Secretary' •,,• • JUN - 4 2009 June 2, 2009 Mr. Randy Putnam Lincoln County Schools DWQ-Surface Wafer Pic triion P.O. Box 400 Lincolnton, N.C. 28093-0400 Subject: Rescission of NPDES Permit NC0086185 Pumpkin Center School WWTP Lincoln County Dear Mr. Putnam: Division staff has confirmed that the subject permit is no longer required. Therefore, in accordance with your request, NPDES Permit NC0086185 is rescinded, effective immediately. If in the future your school system wishes to discharge wastewater to the State's surface waters, they must first apply for and receive a new NPDES permit. Discharge of wastewater without a valid NPDES permit will subject the responsible party to a civil penalty of up to $25,000 per day. If you have questions about this matter, please contact Charles Weaver of my staff at the telephone number or address listed below. Siyerely, 4/t l7 /Xr 2i7 ,6r Coleen H. Sullins cc: Central)Files 1 'DES Permit file Fran McPherson,DWQ Budget Office 1617 Mail Service Center,Raleigh,North Carolina 27699-1617 One 512 North Salisbury Street,Raleigh,North Carolina 27604 NorthCarolina InPhone: 9-807-6391IFAXwww.ncwaterquality.org Naturally Phone: 919-807-6391/FAX 919 807-6495 charles.weaver©ncdenr.gov /./ MAY-26-2009 12:38 FROM-LINCOLN CO SCHOOLS MAINTENANCE DEPT 7047364244 T-219 P.001/t01 F-869 ild P.O. Box 400 • Lincolnton, NC 28093 Phone: (704) 732-2261 - Fax: (704) 736-4321 Donna Hood May 26, 2009 NCDENR 610 E. Center Ave Mooresville, NC 28115 SUBJECT: Waste Water Treatment Permit On behalf of Lincoln County Schools, we request that the permit for waste water at Pumpkin Center Primary/Intermediate School @ 3970 King Wilkerson Road in Lincolnton, NC be rescinded. The facility was put on county sewer as of June, 2008. Thank You pi7,04,1 Randy Putnam Maintenance Director Lincoln County Schools 704-736-4200 (phone) 704-736-4244 (fax) • Educating the Future www.iincoln.k12.nc.us r • A: • .A -41,1q1,4( NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary April 3, 2009 CERTIFIED MAIL RETURN RECEIPT REQUESTED 7007 1490 0004 4509 6123 J. David Martin, Ed.D. Superintendent PO Box 400 353 N. Generals Blvd. Lincolnton,NC 28093 Subject: NOTICE OF VIOLATION Compliance Evaluation Inspection Pumpkin Center School WWTP NPDES Permit No. NC0086185 NOV-2009-PC-0323 Lincoln County,North Carolina Dear Dr. Martin: Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on January 16, 2009 by Ms. Donna Hood of this Office. Please inform the facility's Operator-in- Responsible Charge of our findings by forwarding a copy of the enclosed report. This report is being issued as a Notice of Violation(NOV) due to the failure to submit proper reporting documentation for the wastewater treatment facility in violation of the subject NPDES Permit and North Carolina General Statute (G.S.) 143-215.1, as detailed in the Record Keeping Section of the attached report. Pursuant to G.S. 143-215.6A, a civil penalty of not more than twenty-five thousand dollars ($25,000.00)per violation,per day, may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of any permit issued pursuant to G.S. 143-215.1. The facility was connected to municipal sewer and ceased discharging on July 11, 2008. Please provide documentation to this Office about the plant decommissioning process that occurred after the connection. Also provide a letter for rescission of the NPDES permit if the plant will no longer be utilized by the facility. It is requested that a written response be submitted to this Office by May 3, 2009. In responding,please address your comments to the attention of Ms. Marcia Allocco. Mooresville Regional Office Location:610 East Center Ave.,Suite 301 Mooresville,NC 28115 One Phone:(704)663-16991 Fax:(704)663.60401 Customer Service:1-877-623-6748 NorthCarolina Internet:www.ncwaterquality.org An Equal Opportunity Affirmative Action Employer—50%Recycled/10%Post Consumer paper Naturally J. David Martin, Ed.D. Lincoln County Schools NOV-2009-PC-0323 The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact Ms. Hood or me at (704) 663-1699. Sincerely, Robert B. Krebs Regional Supervisor Surface Water Protection Section Enclosure cc: Lincoln County Health Department DH r - United States Environmental Protection Agency Form Approved. E PA Washington,D.C.20460 OMB No.2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding(i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I NI 2 151 31 NC0086185 111 121 09/01/16 1 17 18I CI 191 s1 201 Remarks 1 211IIIIIII1IIIIIIIIII111111111111IIIII1111IIII11166 Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA ---------Reserved 67 i 2.0 169 70 11 71 I I 721.�1 I 731 I 174 751 1 1 1 1 1 1 180 Section B: Facility Data Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 12:00 PM 09/01/16 05/05/01 Pumpkin Center Schools WWTP 3970 King Wilkinson Rd Exit Time/Date Permit Expiration Date Lincolnton NC 28093 01:00 PM 09/01/16 10/02/28 Name(s)of Onsite Representative(s)lfitles(s)/Phone and Fax Number(s) Other Facility Data /// Douglas Hill Lee/ORC/828-396-4444/ Name,Address of Responsible Official/Title/Phone and Fax Number Contacted Thomas C Seagle,353 N Generals Blvd Lincolnton NC 28093//704-736-4200 0 Section C: Areas Evaluated During Inspection(Check only those areas evaluated) II Permit III Flow Measurement III Operations& Maintenance III Records/Reports ■Self-Monitoring Program IIII Sludge Handling Disposal •Facility Site Review •Effluent/Receiving Waters II Laboratory Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s)and Signature(s)of Inspector(s) Agency/Office/Phone and Fax Numbers Date Donna H d MRO WQ//704-663-1699 Ext.2193/ / (////0, 1, 1(;/1/://P - g/2167 i re of Management Q A Feview r Agency/Office/Phone and Fax Numbers Qate Marcia Al occo MRO WQ//704-663-1699 Ext.2204/ EPA Form 3560-3(Rev 9-94)Previous editions are obsolete. Page# 1 NPDES yr/mo/day Inspection Type 1 31 NC0086185 Iii 12I 09/01/16 117 181C1 Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) Page# 2 • Fr • Permit: NC0086185 Owner-Facility: Pumpkin Center Schools WWTP Inspection Date: 01/16/2009 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? n n ■ n Is the facility as described in the permit? ■ n n n #Are there any special conditions for the permit? n ■ n n Is access to the plant site restricted to the general public? Ninon Is the inspector granted access to all areas for inspection? ■ n n n Comment: Pumpkin Center ceased discharging on 7.11.2008 when the connection to Lincoln County Sewer was completed. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ n n n Does the facility analyze process control parameters,for ex: MLSS, MCRT,Settleable Solids, pH, DO, Sludge 0 0 ■ 0 Judge,and other that are applicable? Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ n n n Is all required information readily available, complete and current? ■ n n n Are all records maintained for 3 years(lab. reg. required 5 years)? ■ n n n Are analytical results consistent with data reported on DMRs? ■ n n n Is the chain-of-custody complete? ■ n n n Dates,times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ n n n Has the facility submitted its annual compliance report to users and DWQ? n n ■ n (If the facility is=or>5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? n n ■ n Is the ORC visitation log available and current? n n ■ n Is the ORC certified at grade equal to or higher than the facility classification? ■ n n n Is the backup operator certified at one grade less or greater than the facility classification? ■ n n n Page# 3 Permit: NC0086185 Owner-Facility: Pumpkin Center Schools VWVTP Inspection Date: 01/16/2009 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Is a copy of the current NPDES permit available on site? ■ n n n Facility has copy of previous year's Annual Report on file for review? nnoin Comment: DMRs for August 2007-July2008 were reviewed for the inspection. The monthly average for fecal coliform was exceeded in December 2007. No other violations were reported for the review period. The ORC signed for the permittee without being designated as an authorized agent. Please be advised that prior written approval must be submitted by the permittee before an agent can assume signatory authority on the DMR, per Part II Section B(11) of the subject permit. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ n n n Are all other parameters(excluding field parameters)performed by a certified lab? ■ n n n #Is the facility using a contract lab? ■ n n n #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees Celsius)? n n ■ n Incubator(Fecal Coliform)set to 44.5 degrees Celsius+/-0.2 degrees? n n ■ n Incubator(BOD)set to 20.0 degrees Celsius+/-1.0 degrees? n n ■ n Comment: Water Tech Labs (#50) is contracted to operate the WWTP and perform laboratory analyses. Mr. Douglas Lee was ORC when the plant was still in operation. Septic Tank Yes No NA NE (If pumps are used) Is an audible and visual alarm operational? n n ■ n Is septic tank pumped on a schedule? onion Are pumps or syphons operating properly? n ❑ ■ Are high and low water alarms operating properly? n n ■ n Comment: The septic tank was no longer in service at the time of the inspection. Sand Filters (Low rate) Yes No NA NE (If pumps are used)Is an audible and visible alarm Present and operational? n n ■ n Is the distribution box level and watertight? n n ■ n Is sand filter free of ponding? n n ■ n Is the sand filter effluent re-circulated at a valid ratio? n n n #Is the sand filter surface free of algae or excessive vegetation? n n ■ n #Is the sand filter effluent re-circulated at a valid ratio?(Approximately 3 to 1) ❑ n ■ 0 Comment: The sand filters were no longer in service at the time of the inspection. Disinfection -UV Yes No NA NE Page# 4 Permit: NC0086185 Owner-Facility: Pumpkin Center Schools VWVTP Inspection Date: 01/16/2009 Inspection Type: Compliance Evaluation Disinfection -UV Yes No NA NE Are extra UV bulbs available on site? noon Are UV bulbs clean? n n ■ n Is UV intensity adequate? 0 0 ■ 0 Is transmittance at or above designed level? n n ■ n Is there a backup system on site? n n ■ n Is effluent clear and free of solids? noon Comment: The uv was no longer in service at the time of the inspection. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? n n U Is sample collected below all treatment units? noon Is proper volume collected? noon Is the tubing clean? n n ■ n #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees Celsius)? n n U n Is the facility sampling performed as required by the permit(frequency, sampling type representative)? n n ■ n Comment: Flow Measurement-Effluent Yes No NA NE #Is flow meter used for reporting? n n ■ n Is flow meter calibrated annually? n n ■ n Is the flow meter operational? n n U (If units are separated)Does the chart recorder match the flow meter? n n ■ n Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? n n U n Are the receiving water free of foam other than trace amounts and other debris? n n ■ n If effluent (diffuser pipes are required) are they operating properly? 0 0 ■ 0 Comment: Page# 5 W A 7 Michael F.Easley.Governor �� 9Q William G.Ross Jr.,Secretary , G North Carolina Department of Environment and Natural Resources rColeen Sullins.Director sr � Division of Water lily April 24,2008 CERTIFIED MAIL 7007 1490 0004 4505 9807 RETURN RECEIPT REQUESTED Mr. Douglas Lee,Jr. Lincoln County Schools PO Box 400 Lincolnton,North Carolina 28092 Subject: Notice of Violation-Effluent Limitations Tracking#:NOV-2008-LV-0185 Lincoln County Schools Pumpkin Center WWTP NPDES Permit No.NC0086185 Lincoln County Dear Mr. Lee: A review of the December 2007 self-monitoring report for the subject facility revealed a violation of the following parameter: Pipe Parameter Reported Value Permit Limit 001 fecal coliform 205/100 ml (monthly avg.) 200/100 ml (monthly avg.) Remedial actions,if not already implemented,should be taken to correct any problems. The Division of Water Quality may pursue enforcement actions for this and any additional violations.If the violations are of a continuing nature,not related to operation and/or maintenance problems,and you anticipate remedial construction activities,then you may wish to consider applying for a Special Order by Consent. You may contact Mr.John Lesley of this Office for additional information. If you have questions concerning this matter,please do not hesitate to contact Mr.Lesley or me at 704/663-1699. Sincerely, Robert B. Krebs Surface Water Protection Regional Supervisor cc: Point Source Branch Lincoln County Health Dept. * ► tic EI�� N.C.Division of Water Quality,Mooresville Regional Office,610 E.Center Ave.Suite 301,Mooresville NC 28115 (704)663-1699 Customer Service 1-877-623-6748 q�� P.O. Box 400 • Lincolnton, NC 28093 January 17, 2006 Mr. Richard M. Bridgeman Surface Water Protection Regional Supervisor North Carolina Department of Environment and Natural Resources Mooresville Regional Office 610 East Center Avenue, Suite 301 Mooresville, NC 28115 Re: Notice of Violation Compliance Evaluation Inspection Pumpkin Center WWTP NPDES Permit NCO086185 NOV-2005-PC-0278 Lincoln County, North Carolina Dear Mr. Bridgeman, Phone: (704) 732-2261 - Fax: (704) 736-4321 JAN 16 The compliance and evaluation inspection report for the waste water treatment plant located at Pumpkin Center Elementary and Middle Schools was received on January 3, 2006. I subsequently forwarded a copy to Water Tech Labs who is the vendor that employs our ORC(s) and backups. I then called them and discussed with John Gragg the deficiencies that would need to be corrected by them. Enclosed in the body of this letter you will find our response actions to all deficiencies as noted by their particular category. We have been very aggressive in our responses. The response actions by category are as follows: • Recordkeeping I spoke with John Gragg of Water Tech Labs which as noted earlier are our ORC(s) and do the monitoring and recordkeeping for Lincoln County Schools waste water treatment plants. They are now aware of the weekend monitoring requirements and have made the adjustments on their schedule to comply. • Sand Filters I spoke with Randy Putnam, Maintenance Director of Lincoln County Schools. The recirculation pumps were turned off because of electrical problems. These problems were corrected as of 1/05/06, and the pumps are now operational and Educating the Future www.1inco1n.k12.nc.us functional. In addition the sand filter surface has been routinely cleaned of any excess algae and/or vegetation. • Operations and Maintenance The water infiltration problem at the conduit entering the first switchbox has been corrected by Brent Turner, Maintenance Supervisor of Lincoln County Schools and is no longer a safety hazard or concern. • Effluent Pump Stations As in the sand filter section, the effluent pump was repaired on 01/05/06 and all alarms are now operational. • Effluent Sampling Failure to monitor the effluent during the week of 7/18/2005 - 7/22/2005 has been discussed with John Gragg of Water Tech Labs. He understands the seriousness of this discrepancy will take all necessary precautions to prevent any failure to monitor incidence in the future. *Note: This failure to monitor violation has been received under separate cover and is hereby acknowledged. Reference: Notice of Violation-Monitoring Requirements NOV- 2006-MV-0004 Pumpkin Center Schools WWTP NPDES Permit No. NC0086185 Lincoln County, North Carolina I hope that these actions will be satisfactory and that their completion will assure that we are back in compliance as required. I am personally committed to keeping North Carolina's environment as clean as possible and will work diligently to keep Lincoln County Schools waste water treatment plants compliant in the future. Sincerely and at Your Service, 9-"L'Cre--- Thomas C. Seagle, III Director of At Risk/Safety Management TSC/sjc f!'-,1�1-,' Altai GI NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross,Jr., Secretary January 6, 2006 Alan W. Klimek, P.E., Director CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Thomas Seagle, III 7003 2260 0001 3492 7594 Risk Management/Safety Director Lincoln County Schools 353 North Generals Boulevard Lincolnton, NC 28093 Subject: Notice of Violation—Monitoring Requirements NOV-2006-MV-0004 Pumpkin Center Schools WWTP NPDES Permit No. NC0086185 Lincoln County,NC Dear Mr. Seagle: A review of the July 2005 self-monitoring report for the subject facility revealed the following violations: Pipe Parameter Required Monitoring Frequency Failures to Report 001 Temperature Weekly 1 001 pH Weekly 1 001 Biochemical Oxygen Demand Weekly 1 001 Ammonia Nitrogen Weekly 1 001 Total Suspended Residue Weekly 1 001 Fecal Coliform Weekly 1 Remedial actions, if not already implemented, should be taken to correct any problems. The Division of Water Quality may pursue enforcement actions for these and any additional violations. If you have questions concerning this matter, please do not hesitate to contact Mr. Richard Bridgeman or me at 704/663-1699. Sincerely, D. Rex Gleason, P.E. Surface Water Protection Regional Supervisor cc: Point Source Branch RMB Mooresville Regional Office 610 East Center Avenue,Suite 301,Mooresville,North Carolina 28115 One Phone: 704-663-1699/Fax:704-663-6040/Internet:h2o.enr.state.nc.us NorthCarolina An Equal Opportunity/Affirmative Action Employer—50%Recycled/10%Post Consumer Paper Naturally 0 WA TF9 Michael F.Easley,Governor 6� QG William G.Ross Jr.,Secretary y North Carolina Department of Environment and Natural Resources Alan W.Klimek,P.E.,Director -� Division of Water Quality December 21, 2005 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Thomas Seagle III Risk Management/Safety Director Lincoln County Schools 353 North Generals Boulevard Lincolnton,NC 28093 Subject: NOTICE OF VIOLATION Compliance Evaluation Inspection Pumpkin Center WWTP NPDES Permit NC0086185 NOV-2005-PC-0278 Lincoln County ,North Carolina Dear Mr. Seagle: Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on December 9, 2005, by Ms. Donna Hood of the Office. Please inform the facility's Operator-in-Responsible Charge of our findings by forwarding a copy of the enclosed report. This report is being issued as a Notice of Violation(NOV) because of the violations of the subject NPDES permit and North Carolina General Statute (G.S.) 143-215.1 as detailed in the Operation& Maintenance, Sand Filter, and Effluent Pump Station Sections of the attached report. Pursuant to G.S. 143-215.6A, a civil penalty of not more than twenty five-thousand dollars (25,000.00)per violation per day may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of any permit issued pursuant to G.S. 143- 215.1. It is requested that a written response be submitted to this Office by January 18, 2006, addressing the deficiencies noted in the Record Keeping, Sand Filter, Operation & Maintenance, and Effluent Pump Station Sections of the report. In responding, please address your comments to the attention of Mr. Richard Bridgeman. AltA ViarA N.C.Division of Water Quality,Mooresville Regional Office,610 East Center Avenue,Suite 301,Mooresville NC 28115 (704)663-1699 Customer Service 1-877-623-6748 7179� 'NIR Mr. Thomas Seagle Notice of Violation Page Two This report should be self-explanatory; however, should you have any questions concerning the report, please do not hesitate to contact Ms. Hood or me at (704) 663-1699. Sincerely, D. Rex Gleason, P.E. ! Surface Water Protection Regional Supervisor Enclosure cc: Lincoln County Health Department I� N. C. Division of Water Quality, Mooresville Regional Office, 610 East Center Avenue, Suite 301, Mooresville NC 28115 (704) 663-1699 Customer Service 1-877-623-6748 United States Environmental Protection Agency EPA Washington,D.C.20460 Form Approved. OMB No.2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding(i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 � I 2 IS' 3I NC0086185 I11 121 05/12/09 1 17 18trl 19Ig' 201 1 +-� u I Remarks 1 lJ U LJ 211 III IIIIIIIIII111111IIIIIIIIIIIIIIII11IIIIII1I166 Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA Reserved 671 2.0 169 701.2j 71 I u I 72111 731 I 1 74 751 I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 12:10 PM 05/12/09 05/05/01 Pumpkin Center Schools WWTP 3970 King Wilkinson Rd Exit Time/Date Permit Expiration Date Lincolnton NC 28093 01:30 PM 05/12/09 10/02/28 Name(s)of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data /// Jonathan David Gragg/ORC/828-396-4444/ Name,Address of Responsible Official/Title/Phone and Fax Number Thomas C Seagle,353 N Generals Boulev Lincolnton NC Contacted 28093//704-736-4200/ Yes Section C: Areas Evaluated During Inspection(Check only those areas evaluated) • ■Permit II Flow Measurement •Operations&Maintenance II Records/Reports ll Self-Monitoring Program •Sludge Handling Disposal •Facility Site Review I Effluent/Receiving Waters ▪Laboratory Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s)and Signature(s)of Inspector(s)/1 Agency/Office/Phone and Fax Numbers Date Donn ood / ,.�/ MRO WQ/// 21 /04/ XL) Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date Richard M Bridgeman MRO WQ//704-663-1699 Ext.264/ EPA Form 3560-3(Rev 9-94)Previous editions are obsolete. Page# 1 Permit: NC0086185 Owner-Facility: Pumpkin Center Schools VVWTP Inspection Date: 12/09/2005 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ❑ ❑ ■ ❑ Is the facility as described in the permit? ■ ❑ ❑ ❑ #Are there any special conditions for the permit? 0 • 0 0 Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: Pumpkin Center's permit is effective from 6/1/2005-2/28/2010. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ ❑ ❑ ❑ Is all required information readily available, complete and current? ■ ❑ ❑ ❑ Are all records maintained for 3 years(lab. reg. required 5 years)? ■ ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ■ ❑ ❑ ❑ Is the chain-of-custody complete? ■ ❑ ❑ ❑ Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? 001110 (If the facility is=or>5 MGD permitted flow)Do they operate 24/7 with a certified operator on each shift? 001110 Is the ORC visitation log available and current? ■ ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ■ ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ■ ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ■ ❑ ❑ ❑ Comment: DMR's from December 2004- September 2005 were reviewed for the inspection. Please be aware that the permit requires continuous flow measurement. Starting immediately record flow amounts for weekends on the DMRs. Laboratory Yes No NA NE Page# 3 Permit: NC0086185 Owner-Facility: Pumpkin Center Schools VWVTP Inspection Date: 12/09/2005 Inspection Type: Compliance Evaluation Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? • ❑ ❑ ❑ Are all other parameters(excluding field parameters)performed by a certified lab? ■ ❑ ❑ ❑ #Is the facility using a contract lab? ■ ❑ ❑ ❑ Is proper temperature set for sample storage(kept at 1.0 to 4.4 degrees Celsius)? • ❑ ❑ ❑ Incubator(Fecal Coliform)set to 44.5 degrees Celsius+/-0.2 degrees? 0 0 • 0 Incubator(BOD)set to 20.0 degrees Celsius+/- 1.0 degrees? 00110 Comment: Water Tech Labs (#50) is contracted to operate the plant and perform laboratory analyses. Mr. Jonathan Gragg is currently ORC. Mr Gragg informed the inspector that another operator, Douglass Lee, would soon be ORC. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters,for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ ❑ ❑ ❑ Judge, and other that are applicable? Comment: The facility has a serious water infiltration in its electrical conduit leading into the plant. Water was spouting out of the electrical box at the time of the inspection. This must be fixed immediately. Septic Tank Yes No NA NE (If pumps are used) Is an audible and visual alarm operational? 0 0 • 0 Is septic tank pumped on a schedule? ■ ❑ ❑ ❑ Are pumps or syphons operating properly? 111000 Are high and low water alarms operating properly? ❑ ❑ ■ ❑ Comment: Robert Septic pumps the tanks down every summer after school closes. Solids are disposed of at a local WWTP. Sand Filters (Low rate) Yes No NA NE (If pumps are used) Is an audible and visible alarm Present and operational? ❑ ❑ ■ ❑ Is the distribution box level and watertight? ■ ❑ ❑ ❑ Is sand filter free of ponding? ■ ❑ ❑ ❑ Is the sand filter effluent re-circulated at a valid ratio? 0 ■ 0 0 #Is the sand filter surface free of algae or excessive vegetation? 0 ■ 0 0 #Is the sand filter effluent re-circulated at a valid ratio?(Approximately 3 to 1) 0 • 0 0 Comment: All recirculation pumps were turned off. No reason was known for why the pumps were turned off. Please address this immediately and correct any problems that exist. The permit requires that the plant be properly operated and maintained at all times. Page# 4 1441111 Permit: NC0086185 Owner-Facility: Pumpkin Center Schools VVVVTP Inspection Date: 12/09/2005 Inspection Type: Compliance Evaluation Disinfection - UV Yes No NA NE Are extra UV bulbs available on site? ■ ❑ ❑ ❑ Are UV bulbs clean? U ❑ ❑ ❑ Is UV intensity adequate? • 0 0 0 Is transmittance at or above designed level? ■ ❑ ❑ ❑ Is there a backup system on site? ❑ ❑ ■ ❑ Is effluent clear and free of solids? ■ ❑ ❑ ❑ Comment: Extra UV bulbs are stored by the Lincoln County School maintenance department. Pump Station -Effluent Yes No NA NE Is the pump wet well free of bypass lines or structures? ■ ❑ ❑ ❑ Are all pumps present? ■ ❑ ❑ ❑ Are all pumps operable? 0 • 0 0 Are float controls operable? 0 ■ 0 0 Is SCADA telemetry available and operational? 0 0 • 0 Is audible and visual alarm available and operational? 0 ■ 0 0 Comment: One effluent pump was turned off. The wet well alarm was also turned off. Please fix this immediately. Flow Measurement-Effluent Yes No NA NE #Is flow meter used for reporting? ■ ❑ ❑ ❑ Is flow meter calibrated annually? ■ ❑ ❑ ❑ Is the flow meter operational? ■ ❑ ❑ ❑ (If units are separated)Does the chart recorder match the flow meter? 011100 Comment: Time on the chart recorder did not match the current time. Please be careful when installing charts. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? 0 0 ■ 0 Is sample collected below all treatment units? ■ ❑ ❑ ❑ Is proper volume collected? ■ ❑ ❑ ❑ Is the tubing clean? 0 0 ■ ❑ Is proper temperature set for sample storage(kept at 1.0 to 4.4 degrees Celsius)? ■ ❑ ❑ ❑ Is the facility sampling performed as required by the permit(frequency, sampling type representative)? 0 ■ 0 0 Page# 5 Permit: NC0086185 Owner-Facility: Pumpkin Center Schools VW TP Inspection Date: 12/09/2005 Inspection Type: Compliance Evaluation Effluent Sampling Yes No NA NE Comment: No effluent sampling was performed for the week of 7/18/2005-7/22/2005, however, flow was recorded during this week. This failure to monitor will be addressed under separate cover. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? ■ ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? 0 0 ■ 0 Comment: The receiving stream appreared clean and unaffected at the time of the inspection. • Page# 6 ru— c W ATF Michael F.Easley,Governor .'� '9 William G.Ross Jr.,Secretary '' G North Carolina Department of Environment and Natural Resources . r DWC1bAlan W.Klimek.P.E.Director �, —IDivision of Water Quality 'C +" ' DIVISION OF WATER QUALITY April 25, 2005 Mr. Thomas Seagle III Lincoln County Schools 353 North Generals Boulevard Lincolnton,North Carolina 28093 Subject: NPDES Permit NC0086185 Pumpkin Center Schools WWTP Lincoln County Dear Mr. Seagle: Our records indicate that NPDES Permit No. NC0086185 was issued on April 20, 2005 for the discharge of wastewater to the surface waters of the State from your facility. The purpose of this letter is to advise you of the importance of the Permit and the liabilities in the event of failure to comply with the terms and conditions of the Permit. If you have not already done so, it is suggested that you thoroughly read the Permit. Of particular importance is Page 4. Page 4 sets forth the effluent limitations and monitoring requirements for your discharge. Your discharge must not exceed any of the limitations set forth. The section headed "Monitoring Requirements" describes the measurement frequencies, sample types and sampling locations. Upon commencement of your discharge (or operation),you must initiate the required monitoring. The monitoring results must be entered on reporting forms furnished or approved by this Agency. For new permits/facilities,the Division may supply an initial small stock of these forms; however, if you fail to receive the forms, please contact this Office as quickly as possible. The forms, including directions for their completion, and other important information are also available at http://h2o.enr.state.nc.us/NPDES/documents.html. It is imperative that all applicable parts be completed, and the original and one copy be submitted as required. Please be advised that an annual fee may be required for your facility; if so,you will receive a statement from our Raleigh Office. It is imperative that the fee be paid in a timely manner so as to prevent enforcement action or possible revocation of your permit. The remaining parts of the Permit set forth definitions, general conditions and special conditions applicable to the operation of wastewater treatment facilities and/or discharge(s). The conditions include special reporting requirements in the event of noncompliance, bypasses, treatment unit/process failures, etc. Also addressed are requirements for a certified wastewater treatment plant operator if you are operating wastewater treatment facilities. Any changes in J,nthCarolina ;1'atura!!i lila bENR N.C.Division of Water Quality,Mooresville Regional Office,610 E.Center Ave.Suite 301,Mooresville NC 28115 (704)663-1699 Customer Service 1-877-623-6748 operation of wastewater treatment facilities, quantity and type of wastewater being treated or discharged, expansions and/or upgrading of wastewater treatment facilities must be permitted or approved by this Agency. To maintain compliance with discharge limitations,proper operation and maintenance of a wastewater treatment facility and the development of a process control program are essential. For those facilities having chlorine tablet disinfection,please be advised that chlorine tablets approved for wastewater treatment use must be used; swimming pool tablets are not approved. Also, be advised that DWQ staff need to have access to the facility's discharge point into the receiving stream; please maintain a path along the outfall line to facilitate that access. Failure to comply with the terms and conditions of an NPDES Permit subjects the Permittee to enforcement action pursuant to Section 143-215.6 of the North Carolina General Statutes. A civil penalty of up to $25,000 per violation (and/or criminal penalties)may be assessed for such violations. If you find at any time that you are unable to comply with the terms and conditions of the Permit, you should contact this Office immediately. A Special Order by Consent (SOC) may be necessary while pursuing action to obtain compliance. As a final note, an NPDES Permit is normally issued for a five-year period. Permits are not automatically renewed. Renewal requests must be submitted to this Agency no later than 180 days prior to expiration. Please make note of the expiration date of your Permit. This date is set forth on Page 1 of the Permit. Also note that NPDES Permits are not automatically transferable. If you, as the Permittee, cease to need this Permit,then you should request that the Division of Water Quality rescind the Permit or request that DWQ reissue the Permit to another party, if necessary. As mentioned previously,the purpose of this letter is to advise you of the importance of your NPDES Permit. Please read the Permit and contact this Office at 704/663-1699 in Mooresville if you have any questions or need clarification. We look forward to providing any assistance. Sincerely, D. Rex Gleason, P.E. 0 Surface Water Protection Regional Supervisor \:\NPDESLTR.WQ Atm NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross,Jr.,Secretary Alan W. Klimek, P.E., Director April 20,2005 Mr. Thomas C. Seagle III Lincoln County Schools 353 North Generals Boulevard Lincolnton, North Carolina 28093 Subject: Issuance of NPDES Permit NC0086185 Pumpkin Center Schools WWTP Lincoln County Dear Mr. Seagle: Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly,we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended). This final permit includes no major changes from the draft permit sent to you on March 2,2005. If any parts,measurement frequencies or sampling requirements contained in this permit are unacceptable to you,you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition,conforming to Chapter 150B of the North Carolina General Statutes,and filed with the Office of Administrative Hearings (6714 Mail Service Center,Raleigh,North Carolina 27699-6714). Unless such demand is made,this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources,the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit,please contact Charles Weaver at telephone number (919) 733-5083,extension 511. Sincerely, MC DEPT.OF ENVIRONMENt ORIGINAL SIGNED BY AND NAT' rESOURCES AI NIOORErS-• • 'AL OFFICE W. imek,P.E. t4 cc: Central Files Mooresville Regional Office: APR 2 5 2005 NPDES file WATER . :m r :ACTION 1617 1617 Mail Service Center,Raleigh,North Carolina 27699-1617 One 512 North Salisbury Street,Raleigh,North Carolina 27604 NorthCarolina Phone: 919 733-5083/FAX 919 733-0719/Internet:h2o.enr.state.nc.us Naturally An Equal Opportunity/Affirmative Action Employer-50%Recycled/10%Post Consumer Paper Permit NC0086185 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Lincoln County Schools is hereby authorized to discharge wastewater from a facility located at the Pumpkin Center Schools WWTP NCSR 1349 Iron Station Lincoln County to receiving waters designated as Ore Bank Branch in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective June 1, 2005. This permit and authorization to discharge shall expire at midnight on February 28, 2010. Signed this day April 20, 2005. ORIGINAL SIGNED B SUSAN A. WILSO' Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit NC0086185 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility,whether for operation or discharge are hereby revoked.As of this permit issuance,any previously issued permit bearing this number is no longer effective.Therefore,the exclusive authority to operate and discharge from this facility arises under the permit conditions,requirements, terms,and provisions included herein. Lincoln County Schools is hereby authorized to: 1. Continue to operate an existing 0.012 MGD wastewater treatment facility with the following components: • Two septic tanks in series • Dosing tank with dual siphons • Two sand filter beds • Recirculating pump station • UV disinfection unit • Cascade post-aeration This facility is located at the Pumpkin Center Schools WWTP on NCSR 1349 near Iron Station in Lincoln County. 2. Discharge from said treatment works at the location specified on the attached map into Ore Bank Branch, classified C waters in the Catawba River Basin. • r1 I 11 1 f (l I - J- - r 2 • I i � I (1J18) t - V , \ V J r �, ..; ; , I fi ((i •1\ I ((•`ur e y ( �K \C , , (/ 393I — /rlz_. / 1\. )l:,) s �; (1 1 v, • 2 .4•'•Prtir�ipkineriter I "`. -9 i: ---7 -: (-( . :- `.--:'t' ' \ ) ,1 (// 0 li l _ _ � f ) t ; / >�, l ` c 1h L...„ %� I t • � • 1 — ,� )VlII � ��,'' t� �/ � Z((� ��' . a -T, r , I ) � �7 ' l � . � < I ! ! �' ._ Nc gi , ' . •, . ,.„°30,J � r ' ` f 96 _ brf --"--4 i '.1 • 'I { , iJ 8 r'(� f, ' j ''/ , Of?) i•';4*),._/ t, - .0" ... ----7 ( \,/ .7.,• , , s, •. ,c-----1.:i / it , . ,.,;( (.„ ,___ A,.2) , t.. 0 ' 1\...r.,y7// r' 1 t ))I r, ( / _ J� ( t� _t )l r/>, ltoo 7 "1 , \ 51) ) � I , ff IT! _ C7 =% 10' '85 '86 • *us GOVERNMENT PRINTING OFFICE 1973-516-080/6 \ 81 u 07 3orr3o/ '87 4880om E. ROAD CLASSIFICATION Primary highway. Light-duty road, hard or hard surface improved surface Secondary highway. hard surface Unimproved road -----_--_ . Interstate Route f ) U. S. Route 0 State Route Latitude:35°30'53" N C 0 0 8 618 5 NorthFacility Longitude: 81°08'07" Quad# EI4Sw Lincoln County Schools Location Stream Class:C Subbasin:30833 Pumpkin Center WWTP Receiving Stream:Ore Bank Branch SCALE 1 :24000 Permit NC0086185 A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on June 1, 2005 and lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETER LIMITS MONITORING REQUIREMENTS Monthly Daily Measurement Sample Sample Location Average Maximum frequency Type Flow 0.012 MGD Continuous Recording Influent or Effluent BOD,5-day(20°C) 30.0 mg/L 45.0 mg/L Weekly Grab Effluent Total Suspended Solids 30.0 mg/L 45.0 mg/L Weekly Grab Effluent NH3 as N 9.8 mg/L 35.0 mg/L Weekly Grab Effluent (April 1—October 31) NH3 as N Weekly Grab Effluent (November 1—March 31) Fecal Coliform 200/100 ml 400/100 ml Weekly Grab Effluent (geometric mean) Temperature(°°C) Weekly Grab Effluent pH >6.0 and<9.0 standard units Weekly Grab Effluent There shall be no discharge of floating solids or visible foam in other than trace amounts. • NPDES Permit Requirements Page 1 of 16 PART II STANDARD CONDITIONS FOR NPDES PERMITS Section A. Definitions 2/Month Samples are collected twice per month with at least ten calendar days between sampling events. 3/Week Samples are collected three times per week on three separate calendar days. Act or"the Act" The Federal Water Pollution Control Act,also known as the Clean Water Act,as amended,33 USC 1251,et. seq. Annual Average The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar year. In the case of fecal coliform,the geometric mean of such discharges. Arithmetic Mean The summation of the individual values divided by the number of individual values. Bypass The known diversion of waste streams from any portion of a treatment facility including the collection system,which is not a designed or established or operating mode for the facility. Calendar Day The period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. Calendar Quarter One of the following distinct periods: January through March, April through June, July through September, and October through December. Composite Sample A sample collected over a 24-hour period by continuous sampling or combining grab samples of at least 100 nil in such a manner as to result in a total sample representative of the wastewater discharge during the sample period. The Director may designate the most appropriate method (specific number and size of aliquots necessary, the time interval between grab samples, etc.) on a case-by-case basis. Samples may be collected manually or automatically. Composite samples may be obtained by the following methods: (1) Continuous: a single,continuous sample collected over a 24-hour period proportional to the rate of flow. (2) Constant time/variable volume: a series of grab samples collected at equal time intervals over a 24.hour period of discharge and combined proportional to the rate of flow measured at the time of individual sample collection,or (3) Variable time/constant volume: a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined by use of a flow recorder and totalizer, and the preset gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at the treatment system,or (4) Constant time/constant volume: a series of grab samples of equal volume collected over a 24-hour period at a constant time interval. This method may only be used in situations where effluent flow rates vary less than 15 percent. The grab samples shall be taken at intervals of no greater than 20 minutes apart during any 24-hour period and must be of equal size and of no less than 100 milliliters. Use of this method requires prior approval by the Director. Version 6J20/2003 NPDES Permit Requirements ' Page 2 of 16 In accordance with (4) above,influent grab samples shall not be collected more than once per hour. Effluent grab samples shall not be collected more than once per hour except at wastewater treatment systems having a detention time of greater than 24 hours. In such cases, effluent grab samples may be collected at intervals evenly spaced over the 24-hour period that are equal in number of hours to the detention time of the system in number of days. However, the interval between effluent grab samples may not exceed six hours nor the number of samples less than four during a 24-hour sampling period. Continuous flow measurement Flow monitoring that occurs without interruption throughout the operating hours of the facility. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. Daily Discharge The discharge of a pollutant measured during a calendar day or any 24-hour period that reasonably represents the calendar day for purposes of sampling. For pollutants measured in units of mass, the "daily discharge" is calculated as the total mass of the pollutant discharged over the day. The "daily discharge" concentration comprises the mean concentration for a 24-hour sampling period as either a composite sample concentration or the arithmetic mean of all grab samples collected during that period. (40 CFR 122.3) Daily Maximum The highest"daily discharge" during the calendar month. Daily Sampling Parameters requiring daily sampling shall be sampled 5 out of every 7 days per week unless otherwise specified in the permit. The Division expects that sampling shall be conducted on weekdays except where holidays or other disruptions of normal operations prevent weekday sampling. If sampling is required for all seven days of the week for any permit parameter(s), that requirement will be so noted on the Effluent Limitations and Monitoring Page(s). DWQ or"the Division" The Division of Water Quality,Department of Environment and Natural Resources. EMC The North Carolina Environmental Management Commission. Facility Closure The cessation of wastewater treatment at a permitted facility,or the cessation of all activities that require coverage under the NPDES. Completion of facility closure will allow this permit to be rescinded. Geometric Mean The Nth root of the product of the individual values where N = the number of individual values. For purposes of calculating the geometric mean,values of"0" (or"< [detection level]") shall be considered=1. Grab Sample Individual samples of at least 100 ml collected over a period of time not exceeding 15 minutes. Grab samples can be collected manually. Grab samples must be representative of the discharge (or the receiving stream, for instream samples). Hazardous Substance Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. Instantaneous flow measurement A measure of flow taken at the time of sampling,when both the sample and flow will be representative of the total discharge. Version 6J20/2003 NPDES Permit Requirements Page 3 of 16 Monthly Average(concentration limit) The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar month. In the case of fecal coliform, the geometric mean of such discharges. Permit Issuing Authority The Director of the Division of Water Quality. Quarterly Average (concentration limit) The average of all samples taken over a calendar quarter. Severe property damage Substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage excludes economic loss caused by delays in production. Toxic Pollutant: Any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. Upset An incident beyond the reasonable control of the Permittee causing unintentional and temporary noncompliance with permit effluent limitations and/or monitoring requirements. An upset does not include noncompliance caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance,or careless or improper operation. Weekly Average(concentration limit) The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar week. In the case of fecal coliform, the geometric mean of such discharges. Section B. General Conditions 1. Duty to Comply The Permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination,revocation and reissuance, or modification;or denial of a permit renewal application [40 CFR 122.41]. a. The Permittee shall comply with effluent standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d) of the Clean Water Act within the time provided in the regulations that establish these standards or prohibitions or standards for sewage sludge use or disposal, even if the permit has not yet been modified to incorporate the requirement. • • b. The Clean Water Act provides that any person who violates section 301,302,306,307,308,318 or 405 of the Act, or any permit condition or limitation implementing any such sections in a permit issued under section 402, or any requirement imposed in a pretreatment program approved under sections 402(a)(3) or 402(b)(8) of the Act,is subject to a civil penalty not to exceed $25,000 per day for each violation. [40 CFR 122.41 (a) (2)] c. The Clean Water Act provides that any person who negligently violates sections 301,302,306,307,308,318, or 405 of the Act, or any condition or limitation implementing any of such sections in a permit issued under section 402 of the Act, or any requirement imposed in a pretreatment program approved under section 402(a)(3) or 402(b)(8) of the Act,is subject to criminal penalties of$2,500 to $25,000 per day of violation, or imprisonment of not more than 1 year, or both. In the case of a second or subsequent conviction for a negligent violation, a person shall be subject to criminal penalties of not more than $50,000 per day of violation,or by imprisonment of not more than 2 years,or both. [40 CFR 122.41 (a) (2)] Version 6/20/2003 r NPDES Permit Requirements . Page 4 of 16 d. Any person who knowing violates such sections, or such conditions or limitations is subject to criminal penalties of$5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. In the case of a second or subsequent conviction for a knowing violation, a person shall be subject to criminal penalties of not more than $100,000 per day of violation,or imprisonment of not more than 6 years, or both. [40 CFR 122.41 (a) (2)] e. Any person who knowingly violates section 301,302,303,306,307,308,318 or 405 of the Act,or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act, and who knows at that time that he thereby places another person in imminent danger of death or serious bodily injury, shall, upon conviction, be subject to a fine of not more than $250,000 or imprisonment of not more than 15 years, or both. In the case of a second or subsequent conviction for a knowing endangerment violation,a person shall be subject to a fine of not more than $500,000 or by imprisonment of not more than 30 years, or both. An organization, as defined in section 309(c)(3)(B)(iii) of the CWA, shall, upon conviction of violating the imminent danger provision,be subject to a fine of not more than$1,000,000 and can be fined up to$2,000,000 for second or subsequent convictions. [40 CFR 122.41 (a) (2)] f. Under state law, a civil penalty of not more than $25,000 per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [North Carolina General Statutes § 143-215.6A] g. Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302, 306, 307, 308, 318 or 405 of this Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of this Act. Administrative penalties for Class I violations are not to exceed$10,000 per violation,with the maximum amount of any Class I penalty assessed not to exceed $25,000. Penalties for Class II violations are not to exceed $10,000 per day for each•day during which the violation continues, with the maximum amount of any Class II penalty not to exceed $125,000. [40 CFR 122.41 (a) (3)] 2. Duty to Mitigate • The Permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in violation of this permit which has a reasonable likelihood of adversely affecting human health or the environment [40 CFR 122.41 (d)]. 3. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II. C. 4), "Upsets" (Part II. C. 5) and "Power Failures" (Part II. C. 7), nothing in this permit shall be construed to relieve the Permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the Permittee is responsible for consequential damages, such as fish kills,even though the responsibility for effective compliance may be temporarily suspended. 4. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the Permittee from any responsibilities,liabilities, or penalties to which the Permittee is or may be subject to under NCGS 143- 215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the Permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 5. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal,State or local laws or regulations [40 CFR 122.41 (g)]. 6. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. Version 6✓20/2003 NPDES Permit Requirements Page 5 of 16 7. Severability The provisions of this permit are severable. If any provision of this permit, or the application of any provision of thi; permit to any circumstances,is held invalid, the application of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby [NCGS 150B-23]. 8. Duty to Provide Information The Permittee shall furnish to the Permit Issuing Authority,within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying,revoking and reissuing,or terminating this permit or to determine compliance with this permit. The Permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required by this permit [40 CFR 122.41 (h)]. 9. Duty to Reapply If the Permittee wishes to continue an activity regulated by this permit after the expiration date of this permit, the Permittee must apply for and obtain a new permit [40 CFR 122.41 (b)]. 10. Expiration of Permit The Permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the Permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any Permittee that has not requested renewal at least 180 days prior to expiration, or any Permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration,will subject the Permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq. 11. Signatory Requirements All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified [40 CFR 122.41 (k)]. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing, production, or operating facilities,provided, the manager is authorized to make management decisions which govern the operation of the regulated facility including having the explicit or implicit duty of making major capital investment recommendations, and initiating and directing other comprehensive measures to assure long term environmental compliance with environmental laws and regulations; the manager can ensure that the necessary systems are established or actions taken to gather complete and accurate information for permit application requirements; and where authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures . (2) For a partnership or sole proprietorship: by a general partner or the proprietor,respectively;or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official [40 CFR 122.22]. b.. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described in paragraph a. above or by a duly authorized representative of that person. A person is a duly authorized representative only if: 1. The authorization is made in writing by a person described above; 2. The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.);and 3. The written authorization is submitted to the Permit Issuing Authority [40 CFR 122.22] Version 6/20/2003 NPDES Permit Requirements • Page 6 of 16 c. Changes to authorization: If an authorization under paragraph (b) of this section is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, a new authorization satisfying the requirements of paragraph (b) of this section must be submitted to the Director prior to or together with any reports, information, or applications to be signed by an authorized representative [40 CFR 122.22] d. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the following certification [40 CFR 122.22]: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 12. Permit Actions This permit may be modified, revoked and reissued, or terminated for cause. The filing of a request by the Permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does not stay any permit condition [40 CFR 122.41 (f)]. 13: Permit Modification.Revocation and Reissuance.or Termination The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit,revoking and reissuing the permit,or terminating the permit as allowed by the laws,rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code,Subchapter 2H .0100;and North Carolina General Statute 143-215.1 et.al. 14. Annual Administering and Compliance Monitoring Fee Requirements The Permittee must pay the annual administering and compliance monitoring fee within thirty days after being billed by the Division. Failure to pay the fee in a timely manner in accordance with 15A NCAC 2H.0105 (b) (4) may cause this Division to initiate action to revoke the permit. Section C. Operation and Maintenance of Pollution Controls 1. Certified Operator Upon classification of the permitted facility by the Certification Commission, the Permittee shall employ a certified water pollution control treatment system operator in responsible charge (ORC) of the water pollution control treatment system. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the water pollution control treatment system by the Certification Commission. The Permittee must also employ one or more certified Back-up.ORCs who possess a currently valid certificate of the type of the system. Back-up ORCs must possess a grade equal to (or no more than one grade less than) the grade . of the system [15A NCAC 8G.0201]. The ORC of each Class I facility must ➢ Visit the facility at least weekly ➢ Comply with all other conditions of 15A NCAC 8G.0204. The ORC of each Class II,III and IV facility must: ➢ Visit the facility at least daily,excluding weekends and holidays ➢ Properly manage and document daily operation and maintenance of the facility ➢ Comply with all other conditions of 15A NCAC 8G.0204. Once the facility is classified, the Permittee shall submit a letter to the Certification Commission designating the operator in responsible charge: a. Within 60 calendar days prior to wastewater being introduced into a new system Version 6/20/2003 NPDES Permit Requirements Page 7 of 16 b. Within 120 calendar days of: ➢ Receiving notification of a change in the classification of the system requiring the designation of a new ORC and back-up ORC ➢ A vacancy in the position of ORC or back-up ORC. 2. Proper Operation and Maintenance The Permittee shall at all times provide the operation and maintenance resources necessary to operate the existing facilities at optimum efficiency. The Permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the Permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the Permittee to install and operate backup or auxiliary facilities only when necessary to achieve compliance with the conditions of the permit [40 CFR 122.41 (e)]. 3. Need to Halt or Reduce not a Defense It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit [40 CFR 122.41 (c)]. 4. Bypassing of Treatment Facilities a. Bypass not exceeding limitations [40 CFR 122.41 (m) (2)] The Permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the provisions of Paragraphs b. and c. of this section. • b. Notice [40 CFR 122.41 (m) (3)] (1) Anticipated bypass. If the Permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and effect of the bypass. (2) Unanticipated bypass. The Permittee shall submit notice of an unanticipated bypass as required in Part II. E. 6. (24-hour notice). c. Prohibition of Bypass (1) Bypass from the treatment facility is prohibited and the Permit Issuing Authority may take enforcement action against a Permittee for bypass,unless: (A) Bypass was unavoidable to prevent loss of life,personal injury or severe property damage; (B) There were no feasible alternatives to the bypass, such as the.use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance;and (C) The Permittee submitted notices as required under Paragraph b.of this section. (2) Bypass from the collection system is prohibited and the Permit Issuing Authority may take enforcement action against a Permittee for a bypass as provided in any current or future system-wide collection system permit associated with the treatment facility. (3) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse effects, if the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph c. (1) of this section. 5. Ilassa a. Effect of an upset [40 CFR 122.41 (n) (2)]: An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the requirements of paragraph b. of this condition are met. No determination made during administrative review of claims that Version 6✓20/2003 NPDES Permit Requirements • Page 8 of 16 noncompliance was caused by upset, and before an action for noncompliance, is final administrative action subject to judicial review. b. Conditions necessary for a demonstration of upset: A Permittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed,contemporaneous operating logs, or other relevant evidence that: (1)An upset occurred and that the Permittee can identify the cause(s) of the upset; (2) The Permittee facility was at the time being properly operated;and (3)The Permittee submitted notice of the upset as required in Part II. E. 6. (b) (B) of this permit. (4)The Permittee complied with any remedial measures required under Part II. B. 2. of this permit. d. Burden of proof[40 CFR 122.41 (n) (4)]: The Pernttee seeking to establish the occurrence of an upset has the burden of proof in any enforcement proceeding. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. The Permittee shall comply with all existing Federal regulations governing the disposal of sewage sludge. Upon promulgation of 40 CFR Part 503, any permit issued by the Permit Issuing Authority for the utilization/disposal of sludge may be reopened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR 503. The Permittee shall comply with applicable 40 CFR 503 Standards for the Use and Disposal of Sewage Sludge (when promulgated) within the time provided in the regulation, even if the permit is not modified to incorporate the requirement. The Permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. 7. Power Failures • The Permittee is responsible for maintaining adequate safeguards (as required by 15A NCAC 2H.0124 — Reliability) to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources,standby generators or retention of inadequately treated effluent. Section D. Monitoring and Records 1. Representative Sampling Samples collected and measurements taken,as required herein,shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority [40 CFR 122.41 (j)]. 2. Reporting • Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (MR 1, 1.1, 2, 3) or alternative forms approved by the Director,postmarked no later than the 28th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these,and all other reports required herein, shall be submitted to the following address: . NC DENR/Division of Water Quality/Water Quality Section ATTENTION: Central Files 1617 Mail Service Center Raleigh,North Carolina 27699-1617 Version 6/220/2003 NPDES Permit Requirements Page 9 of 16 3. Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed,calibrated and maintained to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than 10% from the true discharge rates throughout the range of expected discharge volumes. Flow measurement devices shall be accurately calibrated at a minimum of once per year and maintained to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device. The Director shall approve the flow measurement device and monitoring location prior to installation. Once-through condenser cooling water flow monitored by pump logs,or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations (published pursuant to. NCGS 143-215.63 et. seq.), the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act (as Amended), and 40 CFR 136; or in the case of sludge use or disposal, approved under 40 CFR 136, unless otherwise specified in 40 CFR 503,unless other test procedures have been specified in this permit [40 CFR 122.41]. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level) approved method must be used. 5. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall,upon conviction,be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph,punishment is a fine of not more than $20,000 per day of violation, or by imprisonment of not more than 4 years,or both [40 CFR 122.41]. 6. Records Retention Except for records of monitoring information required by this permit related to the Permittee's sewage sludge use and disposal activities,which shall be retained for a period of at least five years (or longer as required by 40 CFR 503),the Permittee shall retain records of all monitoring information,including > all calibration and maintenance records > all original strip chart recordings for continuous monitoring instrumentation > copies of all reports required by this permit ➢ copies of all data used to complete the application for this permit These records or copies shall be maintained for a period of at least 3 years from the date of the sample, measurement,report or application. This period may be extended by request of the Director at any time [40 CFR 122.41]. 7. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the Permittee shall record the following information [40 CFR 122.41]: a. The date,exact place,and time of sampling or measurements; b. The individual(s)who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individual(s)who performed the analyses; Version 6,20P2003 • NPDES Permit Requirements ' Page 10 of 16 e. The analytical techniques or methods used;and f. The results of such analyses. 8. Inspection and Entry The Permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director),upon the presentation of credentials and other documents as may be required by law, to; a. Enter upon the Permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit; c. Inspect at reasonable times any facilities, equipment(including monitoring and control equipment),practices, or operations regulated or required under this permit;and d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act,any substances or parameters at any location [40 CFR 122.41 (i)]. Section E Reporting Requirements 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. Planned Changes The Permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility [40 CFR 122.41 (1)]. Notice is required only when: a. The alteration or addition to a permitted facility may meet one of the criteria for new sources at 40 CFR 122.29 (b);or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This notification applies to pollutants subject neither to effluent limitations in the permit, nor to notification requirements under 40 CFR 122.42 (a) (1). c. The alteration or addition results in a significant change in the Permittee's sludge use or disposal practices, and such alternation, addition or change may justify the application of permit conditions that are different from or absent in the existing permit, including notification of additional use or disposal sites not reported during the permit application process or not reported pursuant to an approved land application plan. 3. Anticipated Noncompliance The Permittee shall give advance notice to the Director of any planned changes to the permitted facility or other activities that might result in noncompliance with the permit [40 CFR 122.41 (1) (2)]. 4. Transfers This permit is not transferable to any person except after notice to the Director. The Director may require modification or revocation and reissuance of the permit to document the change of ownership. Any such action may incorporate other requirements as may be necessary under the Clean Water Act [40 CFR 122.41 (1) (3)]. 5. Monitoring Reports Monitoring results shall be reported at the intervals specified elsewhere in this permit [40 CFR 122.41 (1) (4)]. a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See Part II. D. 2) or forms provided by the Director for reporting results of monitoring of sludge use or disposal practices. b. If the Permittee monitors any pollutant more frequently than required by this permit, the results of such monitoring shall be included in the calculation and reporting of the data submitted on the DMR. Version 6/20/2003 • • NPDES Permit Requirements Page 11 of 16 6. Twenty-four Flour Reporting a. The Permittee shall report to the Director or the appropriate Regional Office any noncompliance that potentially threatens public health or the environment. Any information shall be provided orally within 24 hours from the time the Permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the Permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its cause; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time it is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance [40 CFR 122.41 (1) (6)]. b. The Director may waive the written report on a case-by-case basis for reports under this section if the oral report has been received within 24 hours. c. Occurrences outside normal business hours may also be reported to the Division's Emergency Response personnel at (800) 662-7956, (800) 858-0368 or (919) 733-3300. 7. Other Noncompliance The Permittee shall report all instances of noncompliance not reported under Part II. E. 5 and 6. of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part II. E. 6. of this permit [40 CFR 122.41 (1) (7)]. 8. Other Information Where the Permittee becomes aware that it failed to submit any relevant facts in a permit application, or submitted incorrect information in a permit application or in any report to the Director, it shall promptly submit such facts or information [40 CFR 122.41 (1) (8)]. 9. Noncompliance Notification The Permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following. a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps,aerators,compressors,etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. Persons reporting such occurrences by telephone shall also file a written report within 5 days following first knowledge of the occurrence. 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3 (a)(2) or Section 308 of the Federal Act, 33 USC 1318,all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1 (b)(2) or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit,including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of Version 6✓20/2003 NPDES Permit Requirements Page 12 of 16 not more than $25,000 per violation, or by imprisonment for not more than two years per violation, or by both [40 CFR 122.41]. 12. Annual Performance Reports Permittees who own or operate facilities that collect or treat municipal or domestic waste shall provide an annual report to the Permit Issuing Authority and to the users/customers served by the Permittee (NCGS 143-215.1C). The report shall summarize the performance of the collection or treatment system, as well as the extent to which the facility was compliant with applicable Federal or State laws, regulations and rules pertaining to water quality. The report shall be provided no later than sixty days after the end of the calendar or fiscal year, depending upon which annual period is used for evaluation. PART III OTHER REQUIREMENTS Section A. Construction The Permittee shall not commence construction of wastewater treatment facilities,nor add to the plant's treatment capacity,nor change the treatment process(es) utilized at the treatment plant unless the Division has issued an Authorization to Construct(AtC)permit. Issuance of an AtC will not occur until Final Plans and Specifications for the proposed construction have been submitted by the Permittee and approved by the Division. Section B. Groundwater Monitoring The Permittee shall,upon written notice from the Director of the Division of Water Quality, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. Section C. Changes in Discharges of Toxic Substances The Permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe (40 CFR 122.42): a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis,of any toxic pollutant which is not limited in the permit,if that discharge will exceed the highest of the following "notification levels"; (1) One hundred micrograms per liter(100 µg/L); (2) Two hundred micrograms per liter (200 µg/L) for acrolein and acrylonitrile; five hundred micrograms per liter (500 µg/L) for 2.4-dinitrophenol and for 2-methyl-4.6-dinitrophenol;and one milligram per liter (1 mg/L) for antimony; (3) Five times the maximum concentration value reported for that pollutant in the permit application. b. That any activity has occurred or will occur which would result in any discharge, on a non-routine or infrequent basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following"notification levels"; (1) Five hundred micrograms per liter(500 µg/L); (2) One milligram per liter(1 mg/L) for antimony; (3) Ten times the maximum concentration value reported for that pollutant in the permit application. Section D. Evaluation of Wastewater Discharge Alternatives The Permittee shall evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules,regulations or laws,the Permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and a plan of action within 60 days of notification by the Division. Section E. Facility Closure Requirements The Permittee must notify the Division at least 90 days prior to the closure of any wastewater treatment system covered by this permit. The Division may require specific measures during deactivation of the system to prevent Version 6✓20/2003 NPDES Permit Requirements Page 13 of 16 adverse impacts to waters of the State. This permit cannot be rescinded while any activities requiring this permit continue at the permitted facility. PART IV SPECIAL CONDITIONS FOR MUNCIPAL FACILITIES Section A. Publicly Owned Treatment Works (POTWs) All POTWs must provide adequate notice to the Director of the following: 1. Any new introduction of pollutants into the POTW from an indirect discharger which would be subject to section 301 or 306 of CWA if it were directly discharging those pollutants;and 2. Any substantial change in the volume or character of pollutants being introduced by an indirect discharger as influent to that POTW at the time of issuance of the permit. 3. For purposes of this paragraph,adequate notice shall include information on (1) the quality and quantity of effluent introduced into the POTW,and (2) any anticipated impact of the change on the quantity or quality of effluent to be discharged from the POTW. Section B. Municipal Control of Pollutants from Industrial Users. 1. Effluent limitations are listed in Part I of this permit. Other pollutants attributable to inputs from industries using the municipal system may be present in the Permittee's discharge. At such time as sufficient information becomes available to establish limitations for such pollutants, this permit may be revised to specify effluent limitations for any or all of such other pollutants in accordance with best practicable technology or water quality standards. 2. Under no circumstances shall the Permittee allow introduction of the following wastes in the waste treatment system: a. Pollutants which create a fire or explosion hazard in the POTW, including, but not limited to, wastestreams with a dosed cup flashpoint of less than 140 degrees Fahrenheit or 60 degrees Centigrade using the test methods specified in 40 CFR 261.21; _ b. Pollutants which will cause corrosive structural damage to the POTW, but in no case Discharges with pH lower than 5.0,unless the works is specifically designed to accommodate such Discharges; c. Solid or viscous pollutants in amounts which will cause obstruction to the flow in the POTW resulting in Interference; d. Any pollutant,including oxygen demanding pollutants (BOD, etc.) released in a Discharge at a flow rate and/or pollutant concentration which will cause Interference with the POTW; e. Heat in amounts which will inhibit biological activity in the POTW resulting in Interference, but in • no case heat in such quantities that the temperature at the POTW Treatment Plant exceeds 40°C (104°F) unless the Division,upon request of the POTW,approves alternate temperature limits; f. Petroleum oil, nonbiodegradable cutting oil, or products of mineral oil origin in amounts that will cause interference or pass through; • g. Pollutants which result in the presence of toxic gases, vapors, or fumes within the POTW in a quantity that may cause acute worker health and safety problems; h. Any trucked or hauled pollutants,except at discharge points designated by the POTW. 3. With regard to the effluent requirements listed in Part I of this permit, it may be necessary for the Permittee to supplement the requirements of the Federal Pretreatment Standards (40 CFR, Part 403) to ensure compliance by the Permittee with all applicable effluent limitations. Such actions by the Permittee may be necessary regarding some or all of the industries discharging to the municipal system. 4. The Permittee shall require any industrial discharges sending influent to the permitted system to meet Federal Pretreatment Standards promulgated in response to Section 307(b) of the Act. Prior to accepting wastewater from any significant industrial user, the Permittee shall either develop and submit to the Version 6/20/2003 NPDES Permit Requirements Page 14 of 16 Division a Pretreatment Program for approval per 15A NCAC 2H .0907(a) or modify an existing Pretreatment Program per 15A NCAC 2H .0907(b). 5. This permit shall be modified, or alternatively,revoked and reissued, to incorporate or modify an approved POTW Pretreatment Program or to include a compliance schedule for the development of a POTW Pretreatment Program as required under Section 402(b)(8) of the Clean Water Act and implementing regulations or by the requirements of the approved State pretreatment program,as appropriate. Section C. Pretreatment Programs Under authority of sections 307(b) and(c) and 402(b)(8) of the Clean Water Act and implementing regulations 40 CFR Part 403, North Carolina General Statute 143-215.3 (14) and implementing regulations 15A NCAC 2H .0900, and in accordance with the approved pretreatment program, all provisions and regulations contained and referenced in the Pretreatment Program Submittal are an enforceable part of this permit. The Permittee shall operate its approved pretreatment program in accordance with Section 402(b)(8) of the Clean Water Act, the Federal Pretreatment Regulations 40 CFR Part 403, the State Pretreatment Regulations 15A NCAC 2H .0900, and the legal authorities, policies, procedures, and financial provisions contained in its pretreatment program submission and Division approved modifications there of. Such operation shall include but is not limited to the implementation of the following conditions and requirements: 1. Sewer Use Ordinance (SUO) The Permittee shall maintain adequate legal authority to implement its approved pretreatment program. 2. Industrial Waste Survey(IWS) The Permittee shall update its Industrial Waste Survey (IWS) to include all users of the sewer collection system at least once every five years. 3. Monitoring Plan The Permittee shall implement a Division approved Monitoring Plan for the collection of facility specific data to be used in a wastewater treatment plant Headworks Analysis (HWA) for the development of specific pretreatment local limits. Effluent data from the Plan shall be reported on the DMRs (as required by Part II,Section D,and Section E.5.). 4. Headworks Analysis (HWA) and Local Limits The Permittee shall obtain Division approval of a Headworks Analysis (HWA) at least once every five years, and as required by the Division. Within 180 days of the effective date of this permit (or any subsequent permit modification) the Permittee shall submit to the Division a written technical evaluation of the need to revise local limits (i.e., an updated HWA or documentation of why one is not needed) [40 CFR 122.42]. The Permittee shall develop,in accordance with 40 CFR 403.5(c) and 15A NCAC 2H .0909, specific Local Limits to implement the prohibitions listed in 40 CFR 403.5(a) and (b) and 15A NCAC 2H .0909. 5. Industrial User Pretreatment Permits (IUP) &Allocation Tables In accordance with NCGS 143-215.1, the Permittee shall issue to all significant industrial users,permits for operation of pretreatment equipment and discharge to the Permittee's treatment works. These permits shall contain limitations, sampling protocols, reporting requirements, appropriate standard and special conditions, and compliance schedules as necessary for the installation of treatment and control technologies to assure that their wastewater discharge will meet all applicable pretreatment standards and requirements. The Permittee shall maintain a current Allocation Table (AT) which summarizes the results of the Headworks Analysis (HWA) and the limits from all Industrial User Pretreatment Permits (IUP). Permitted IUP loadings for each parameter cannot exceed the treatment capacity of the POTW as determined by the HWA. Version 6i20/2003 NPDES Permit Requirements Page 15 of 16 6. Authorization to Construct(A to C) The Permittee shall ensure that an Authorization to Construct permit (AtC) is issued to all applicable industrial users for the construction or modification of any pretreatment facility. Prior to the issuance of an AtC, the proposed pretreatment facility and treatment process must be evaluated for its capacity to comply with all Industrial User Pretreatment Permit (IUP) limitations. 7. POTW Inspection&Monitoring of their SIUs The Permittee shall conduct inspection, surveillance, and monitoring activities as described in its Division approved pretreatment program in order to determine, independent of information supplied by industrial users,compliance with applicable pretreatment standards. The Permittee must: a. Inspect all Significant Industrial Users (SIUs) at least once per calendar year;and b. Sample all Significant Industrial Users (SIUs) at least twice per calendar year for all permit- limited pollutants, once during the period from January 1 through June 30 and once during the period from July 1 through December 31,except for organic compounds which shall be sampled once per calendar year; 8. SIU Self Monitoring and Reporting The Permittee shall require all industrial users to comply with the applicable monitoring and reporting requirements outlined in the Division approved pretreatment program, the industry's pretreatment permit, or in 15A NCAC 2H .0908. 9. Enforcement Response Plan (ERP) The Permittee shall enforce and obtain appropriate remedies for violations of all pretreatment standards promulgated pursuant to section 307(b) and (c) of the Clean Water Act (40 CFR 405 et. seq.), prohibitive discharge standards as set forth in 40 CFR 403.5 and 15A NCAC 2H .0909, and specific local limitations. All enforcement actions shall be consistent with the Enforcement Response Plan (ERP) approved by the Division. 10. Pretreatment Annual Reports (PAR) The Permittee shall report to the Division in accordance with 15A NCAC 2H .0908. In lieu of submitting annual reports, Modified Pretreatment Programs developed under 15A NCAC 2H .0904 (b) may be required to meet with Division personnel periodically to discuss enforcement of pretreatment requirements and other pretreatment implementation issues. For all other active pretreatment programs,the Permittee shall submit two copies of a Pretreatment Annual Report (PAR) describing its pretreatment activities over the previous twelve months to the Division at the following address: NC DENR/DWQ /Pretreatment Unit 1617 Mail Service Center Raleigh,NC 27699-1617 These reports shall be submitted according to a schedule established by the Director and shall contain the following a.) Narrative A brief discussion of reasons for, status of, and actions taken for all Significant Industrial Users (SIUs)in Significant Non-Compliance (SNC); b.) Pretreatment Program Summary(PPS) A pretreatment program summary(PPS) on specific forms approved by the Division; c.) Significant Non-Compliance Report(SNCR) The nature of the violations and the actions taken or proposed to correct the violations on specific forms approved by.the Division; d.) Industrial Data Summary Forms (IDSF) Version 6/20/2003 NPDES Permit Requirements Page 16 of 16 Monitoring data from samples collected by both the POTW and the Significant Industrial User (SIU). These analytical results must be reported on Industrial Data Summary Forms (IDSF) or other specific format approved by the Division; e.) Other Information Copies of the POTW's allocation table,new or modified enforcement compliance schedules, public notice of SIUs in SNC, and any other information, upon request, which in the opinion of the Director is needed to determine compliance with the pretreatment implementation requirements of this permit; 11. Public Notice The Permittee shall publish annually a list of Significant Industrial Users (SIUs) that were in Significant Non-Compliance (SNC) as defined in the Permittee's Division approved Sewer Use Ordinance with applicable pretreatment requirements and standards during the previous twelve month period. This list shall be published within four months of the applicable twelve-month period. 12. Record Keeping The Permittee shall retain for a minimum of three years records of monitoring activities and results,along with support information including general records,water quality records, and records of industrial impact on the POTW. 13. Funding and Financial Report • The Permittee shall maintain adequate funding and staffing levels to accomplish the objectives of its approved pretreatment program. 14. Modification to Pretreatment Programs Modifications to the approved pretreatment program including but not limited to local limits modifications, POTW monitoring of their Significant Industrial Users (SIUs), and Monitoring Plan modifications, shall be considered a permit modification and shall be governed by 15 NCAC 2H .0114 and 15A NCAC 2H .0907. • Version 6✓20/2003 tK 1 (/ r� - ro, \N A TF9 Michael F.Easley,Go or / William G.Ross Jr.,Secretary ✓ North Carolina Department of Environment and Natural Resources > Alan W.Klimek,P.E.Director 0 • "C. Division of Water Quality February 4,2005 Mr. Thomas C. Seagle III, Maintenance Director Lincoln County Schools P.O. Box 400 Lincolnton,North Carolina 28093 Subject: Compliance Evaluation Inspection Pumpkin Center Schools WWTP NPDES Permit No. NC0086185 Lincoln County,NC Dear Mr. Seagle: Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on February 2, 2005 by Mr. Barry Love of this Office. Please inform the facility's Operator-in-Responsible Charge of our findings by forwarding a copy of the enclosed report to him. The report should be self-explanatory; however, should you have any questions concerning this report,please do not hesitate to contact Mr. Love or me at(704) 663-1699. Sincerely, 1\l "Le,,£ ;11. 0 _,,_, D. Rex Gleason, P.E. Surface Water Protection Regional Supervisor Enclosure cc: Lincoln County Health Department BL N�pOCan i atura� NCDE�, N.C.Division of Water Quality,Mooresville Regional Office,610 East Center Avenue,Suite 301,Mooresville NC 28115 (704)663-1699 Customer Service 1-877-623-6748 United States Environmental Protection Agency Form Approved. EPA Washington,D.C.20460 OMB No.2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding(i.e.,PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 INI 2 U 31 NC0066185 111 121 05/02/02 117 18U 19U 20I_I Remarks 211 III I l l l l l t l l l l l l l l l l l l l l l l l l l l l l l l l I l l l l l l II I I66 Inspection Work Days Facility Setf-Monitoring Evaluation Rating B1 QA Reserved 671 3.0 169 70 U 71 U 72 Li I 731 I 174 751 I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 11:20 AM 05/02/02 00/11/01 Pumpkin Center Schools WWTP 3970 King Wilkinson Rd Exit Time/Date Permit Expiration Date Lincolnton NC 28093 11:50 AM 05/02/02 05/02/28 Name(s)of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data /// Jonathan David Gragg/ORC/828-396-4444/ Name,Address of Responsible OfficialfTitie/Phone and Fax Number Thomas C Seagle, II1,353 N Generals Boulev Lincolnton NC Contacted No 28093//704-736-4200/ Section C: Areas Evaluated During Inspection(Check only those areas evaluated) II Permit .Flow Measurement ®Operations&Maintenance ®CSO/SSO(Sewer Overflow) ®Records/Reports ®Self-Monitoring Program �Sludge Handling Disposal •Facility Site Review 111 Effluent/Receiving Waters $Laboratory Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s)and Signature(s)of Inspector(s) Agency/Office/Phone and Fax Numbers Date Barry 7-Love MRO WQ//704-663-1699 Ext.263/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date Richard M Bridgeman 704-663-1699 Ext.264/ EPA Form 3560-3(Rev 9-94)Previous editions are obsolete. Permit Yes Nn NA NF (If the present permit expires in 6 months or less). Has the permittee submitted a new application? • ❑ 0 0 Is the facility as described in the permit? I ❑ ❑ ❑ Are there any special conditions for the permit? 01100 Is access to the plant site restricted to the general public? • ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? • ❑ ❑ ❑ Comment: Operations&Maintenance Yes No NA NF Does the plant have general safety structures in place such as rails around or covers over tanks,pits,or wells? • ❑ ❑ ❑ Is the plant generally clean with acceptable housekeeping? • ❑ ❑ ❑ Comment: Disinfection-UV Yes No NA NF Are tertiary filters present before disinfection treatment? 01100 Are extra UV bulbs available on site? 01100 Are UV bulbs clean? 000111 Is UV intensity adequate? U ❑ ❑ ❑ Is transmittance at or above designed level? 000111 Is effluent dear? ■ 0 0 0 Is there a backup system on site? 0 • 0 0 Comment:Extra UV bulbs are kept at the school maintenance department. Septic.Tank Yes No NA NF (If pumps are used)Is an audible and visual alarm operational? 0 0 • 0 Is septic tank pumped on a schedule? • ❑ ❑ ❑ Is the distribution box level and watertight? ❑ ❑ ❑ U Are pumps or syphons operating properly? • ❑ ❑ ❑ Are high and low water alarms operating properly? 0 0 • 0 Comment:Septic tank is pumped during the summer when school is out. $and Filters(I ow rate) Yes No NA NF (If pumps are used)Is an audible and visible alarm Present and operational? 0 . 00 Is the distribution box level and watertight? ❑ ❑ ❑ U Is sand filter free of ponding? • ❑ ❑ ❑ Is the sand filter effluent re-circulated at a valid ratio? 00011 Is the sand filter surface free of algae or excessive vegetation? M ❑ ❑ ❑ Comment:Neither the audible alarm or visual alarm were operational at the time of the inspection. The permit requires that the plant be properly operated and maintained at all times. aboratory Yes No NA NF Are field parameters performed by certified personnel or laboratory? U ❑ ❑ ❑ Are all other parameters(excluding field parameters)performed by a certified lab? • ❑ ❑ ❑ Is the facility using a contract lab? U 0 0 0 Are analytical results consistent with data reported on DMRs? • ❑ ❑ ❑ Is proper temperature set for sample storage(kept at 1.0 to 4.4 degrees Celsius)? 111000 Incubator(Fecal Coliform)set to 44.5 degrees Celsius+/-0.2 degrees? 0 0 • 0 Incubator(BOD)set to 20.0 degrees Celsius+/-1.0 degrees? 0 0 • ❑ Comment:Water Tech Labs,Inc.is the contract lab. Flow Measurement-Fffluent Yes No NA NF Is flow meter used for reporting? • 0 0 0 Flow Measurement-Fffluent Yes Nn NA NF Is flow meter calibrated annually? • ❑ ❑ ❑ Is flow meter operating properly? • ❑ ❑ ❑ (If units are separated)Does the chart recorder match the flow meter? ❑ E ❑ ❑ Comment The flow meter was last calibrated on November 4,2004 by Johnston,Inc. The chart recorder was off by approximately 2.5 hours. The permit requires that the plant be properly operated and maintained at all times. Record Keeping Yes No NA NF Are records kept and maintained as required by the permit? 11000 Is all required information readily available,complete and current? U ❑ ❑ ❑ Are all records maintained for 3 years(lab.reg.required 5 years)? 11000 Are analytical results consistent with data reported on DMRs? • ❑ ❑ ❑ Are sampling and analysis data adequate and include: • ❑ ❑ ❑ Dates,times and location of sampling 111 Name of individual performing the sampling � Results of analysis and calibration 111 Dates of analysis � Name of person performing analyses • Transported COCs � Plant records are adequate,available and include 00011 O&M Manual 0 As built Engineering drawings 0 Schedules and dates of equipment maintenance and repairs 0 Are DMRs complete:do they include all permit parameters? • 0 0 0 Has the facility submitted its annual compliance report to users? ❑ 0 0 • (If the facility is=or>5 MGD permitted flow)Do they operate 24/7 with a certified operator on each shift? 0 0 • 0 Is the ORC visitation log available and current? • 0 0 0 Is the ORC certified at grade equal to or higher than the facility classification? • 0 0 0 Is the backup operator certified at one grade less or greater than the facility classification? • 0 ❑ 0 Is a copy of the current NPDES permit available on site? 0 • 0 0 Is the facility description verified as contained in the NPDES permit? U ❑ ❑ ❑ Does the facility analyze process control parameters,for example:MLSS,MCRT,Settleable Solids,DO,Sludge ❑ ❑ • ❑ Judge,pH,and others that are applicable? Facility has copy of previous year's Annual Report on file for review? DOOM Comment DMRs were reviewed for the period of December 2003 through November 2004. No monitoring or limit violations were reported for the period. Effluent Sampling Yes No NA NF Is composite sampling flow proportional? 00110 Is sample collected below all treatment units? • ❑ ❑ ❑ Is proper volume collected? • 0 0 ❑ Is the tubing clean? 0 0 • 0 Is proper temperature set for sample storage(kept at 1.0 to 4.4 degrees Celsius)? • ❑ ❑ ❑ Is the facility sampling performed as required by the permit(frequency,sampling type representative)? 11 0 0 0 Comment Effluent Pipe Yes No NA NF Is right of way to the outfall properly maintained? II 0 0 0 Are receiving water free of solids and floatable wastewater materials? • 0 0 0 Are the receiving waters free of solids/debris? • ❑ ❑ ❑ rFfffeent eige Ye: Na NA He Are the receiving waters free of foam other than a trace? ■ O O O Are the receiving waters free of sludge worms? ■ O O O if effluent (diffuser pipes are required) are they operating properly? O O / O Comment CM I.. t._ awiil� Lt �'.: ha, SOC PRIORITY PROJECT: Yes_No X To: Permits and Engineering Unit Water Quality Section Attention: Carolyn Bryant Date: October 14, 2004 NPDES STAFF REPORT AND RECOMMENDATION County Lincoln Permit No.NC0086185 MRO No. 04-80 PART I-GENERAL INFORMATION 1. Facility and address: Pumpkin Center Elementary and Middle Schools Wastewater Treatment Facility Lincoln County Schools 353 North Generals Boulevard Lincolnton,North Carolina 28093 2. Date of investigation: 10-13-2004 3. Report prepared by Samar Bou-Ghazale,Env. Engineer I 4. Persons contacted and telephone number: Thomas C. Seagle III, Maintenance Director, Lincoln County Schools, (704) 736-4201. 5. Directions to site: From the intersection of Highways 16 and 150 in Lincoln County, travel west on Hwy 150 approximately 5.2 miles to the junction with King Wilkinson Road (SR 1349). Turn left(southeast)onto SR 1349 and travel approximately 0.4 mile. The schools are located on the right(southwest) side of SR 1349. 6. Discharge point(s). List for all discharge points: Latitude: 35°30'53" Longitude: 81° 08' 07" Attach a U.S.G.S. map extract and indicate treatment facility site and discharge point on map. USGS Quad No.: E 14 SW USGS Quad Name: Maiden, NC. 7. Site size and expansion are consistent with application?Yes. 4 • • • 8. Topography(relationship to flood plain included): Sloping southeast toward receiving stream at the rate of 10 to 15%. The site is not in a flood plain 9. Location of nearest dwelling: No dwellings within 500 feet of the site. 10. Receiving stream or affected surface waters: Ore Bank Branch a. Classification: C b. River Basin and Subbasin No.: Catawba and 03-08-33 c. Describe receiving stream features and pertinent downstream uses: The receiving stream is approximately 12-15 feet wide and 3-4 inches deep. General "C" classification uses downstream. PART II-DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of wastewater to be permitted: 0.012 MGD b. What is the current permitted capacity of the wastewater treatment facility? 0.012 MGD c. Actual treatment capacity of the current facility(current design capacity)? 0.012 MGD d. Date(s)and construction activities allowed by previous Authorizations to Construct issued in the previous two years: None. e. Please provide a description of existing or substantially constructed wastewater treatment facilities: The existing septic tank/recirculating sand filter wastewater treatment system consists of two (2) septic tanks in series, a dosing tank with dual siphons,two sand filters beds, a recirculating pump station,UV disinfection unit, stand-by power generator, and cascade post aeration. f. Please provide a description of proposed wastewater treatment facilities:N/A g. Possible toxic impacts to surface waters: None. h. Pretreatment Program(POTWs only): N/A. 2. Residuals handling and utilization/disposal scheme: Sludge is removed by Robert's Septic Service and transported to the City of Newton's WWTP for final disposal. NPDES Permit Staff Report Page 2 3. Treatment plant classification(attach completed rating sheet): Class I(no change of rating, no rating sheet attached). 4. SIC Code(s): 8211 Wastewater Code(s): Primary: 03 Secondary: Main Treatment Unit Code: 45007 PART III-OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved(municipals only)? N/A. 2. Special monitoring or limitations(including toxicity)requests: None. 3. Important SOC, JOC or Compliance Schedule dates: (please indicate) 4. Alternative Analysis Evaluation: Has the facility evaluated all of the non-discharge options available. N/A. 5. Air Quality and/or Groundwater concerns or hazardous materials utilized at this facility that may impact water quality, air quality or groundwater? No known air quality, groundwater or hazardous materials concerns. PART IV-EVALUATION AND RECOMMENDATIONS Lincoln County Schools requests renewal of its NPDES Permit for the discharge of treated wastewater from a septic tank/recirculating sand filter system that is serving Pumpkin Center Elementary and Middle Schools. An on-site investigation revealed the WWTP to be in good operational condition. A review of the past year's self-monitoring data, from 08/2003 through 07/2003,revealed no violations. It is recommended that the NPDES Permit be reissued to the applicant as requested. NPDES Permit Staff Report Page 3 Signature of Repo 44.e".. Water ' Regional Supervisor t)//776 Date • NPDES Permit Staff Report Page 4 . •'j , `t---, 'frr; •\ „:„...._..- _ .•,. .___. . . e, , . ,. ,, t:A ' I • , ),. , vv. . , .. _,._, ._,, . _____ _........., ____„_,___ , ..__.... , , .,, ., ,_, w \ ,,__ ,,,\,._._ , s__ ___.„. __...„.. ,6 . ,,,: , .....„:„....., •,......_..2.::: , / ,-.- —I . ..... ,,, . ,, , , \. t. CP \ eh~` pI '\ � \ iiii .. . • I . ,, 1�� \ 1 "33_ .....U, : . J j \ �"•".,... 32'30' _ ‘, ,-___::, al / J_1i i — N. 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' f (IC.-_ > .,> c.,1'. . t .)1 1 ., '-' ' ( \n � J / • • / '" — l` • ate_ 3 (j�! _ i i , ' ry 10 ,g' • *U.S.GOVERNMENT PRINTING OFFICE.f9T,gs��OBO/6 81 c��,, 186 'Si ROAD CLASSiFICA '; Primary 1ignway Lign:-out .cac - e' narc: s., 'ice Imcrclac sur'a Se::'n,:a"•nignwa\' t^:e•st3:. ti:..._ U .- ReE.•e .-. S:3:e Route pr rFR Michael F.Easley,Governor U14ineQ� William G.Ross Jr.,Secretary r North Carolina Department of Environment and Natural Resources , = �J n.DEPT.OF ENVIP,'"olV I- '� ✓ T RALAR!?aiM; _-P.E.Director AND NA U a �'� MOORES'!".' II oaefWi*erQuality September 1,2004 SEP 0 200A Thomas C. Seagle,III Maintenance Director 353 North Generals Blvd. WATER O.� S`C i ION Lincolnton,North Carolina 28093 11 GIB Subject: Receipt of permit renewal application NPDES Permit NC0086185 Pump Center Schools. tawba Coun Dear Mr. Nichols: The NPDES Unit received your permit renewal application on August 19,2004. A member of the NPDES Unit will review your application. They will contact you if additional information is required to complete your permit renewal. You should expect to receive a draft permit approximately 30-45 days before your existing permit expires. The requirements in your existing permit will remain in effect until the permit is renewed (or the Division takes other action). If you have any additional questions concerning renewal of the subject permit,please contact me at (919) 733-5083, extension 520. Sincerely, i Carolyn Bryant Point Source Branch cc: CENTRAL FILES NPDES Unit On e Carolina ,Naturally North Carolina Division of Water Quality 1617 Mail Service Center Raleigh,NC 27699-1617 Phone(919)733-7015 Customer Service Internet h2o.enr.state.nc.us 512 N.Salisbury St Raleigh,NC 27604 FAX (919)733-2496 1-877-623-6748 sc—A0--0L-40 P.O. Box 400, Lincolnton, NC 28093-0400 (704) 732-2261 18 August 2004 • •1 t AUG 1 9 200 'CI � '-- Charles H Weaver Jr • 6POINT SOURCE B BRRANCCHH NCDENR/Water Quality/NPDES Unit 1617 Mail Service Center Raleigh NC 27699-1617 Re: Renewal of NPDES Permit NC0086185 Pumpkin Center Elementary School Lincoln County Schools Lincoln County I, Thomas C Seagle III permittee, am hereby requesting renewal of the above referenced in accordance with federal (40 CFR 122.41) and North Carolina (15A NCAC 2H.0105 (e)) regulations.There have been no changes since the last request for a permit that I am aware of. The sludge management plan for the facility is as follows. Sludge will be pumped and removed as generated on a periodic basis by a local vendor(Robert's Septic Tank Service at this time) and taken to the local municipal waste treatment plant where it will be treated according to local regulations. I1/4-Ew TonJ Regards, Thomas C Seagle III, Maintenance Director "Excellence, our standard; learning, our goal." Michael F. Easley of W A T9 Governor Q4n 37 NCDENR William G. Ross,Jr., Secretary North Carolina Department of Environment and Natural Resources R Aivi ►t'J'ual ty May 13,2004 MAY 2 1 2004 Thomas C.Seagle,III Lincoln County Schools 353 North Generals Boulevard Lincolnton,NC 28093 Subject: Renewal Notice NPDES Permit NC0086185 Pumpkin Center Schools WWTP Lincoln County Dear Permittee: Your NPDES permit expires on February 28,2005. Federal (40 CFR 122.41)and North Carolina (15A NCAC 2H.0105(e)) regulations require that permit renewal applications must be filed at least 180 days prior to expiration of the current permit. If you have already mailed your renewal application,you may disregard this notice. To satisfy this requirement,your renewal package must be sent to the Division postmarked no later than September 1, 2004. Failure to request renewal by this date may result in a civil assessment of at least$500.00. Larger penalties may be assessed depending upon the delinquency of the request. If any wastewater discharge will occur after February 28,2005,the current permit must be renewed. Discharge of wastewater without a valid permit would violate North Carolina General Statute 143-215.1;unpermitted discharges of wastewater may be assessed civil penalties of up to$25,000 per day. If all wastewater discharge has ceased at your facility and you wish to rescind this permit,contact Bob Sledge of the Division's Compliance Enforcement Unit at(919) 733-5083,extension 547. You may also contact the Mooresville Regional Office at(704) 663-1699 to begin the rescission process. Use the enclosed checklist to complete your renewal package. The checklist identifies the items you must submit with the permit renewal application. If you have any questions,please contact me at the telephone number or e-mail address listed below. Sincerely, Charles H.Weaver,Jr. NPDES Unit cc: Central Files Mooresville Regional Office,Water Quality Section NPDES File 1617 Mail Service Center,Raleigh,North Carolina 27699-1617 919 733-5083,extension 511 (fax)919 733-0719 Visrr us ON THE IPrrERNEr http://h2o.enr.state.nc.us/NPDES e-mail:charles.weaver@ncmail.net NPDES Permit NC0086185 Pumpkin Center Schools WWTP Lincoln County The following items are REQUIRED for all renewal packages: ❑ A cover letter requesting renewal of the permit and documenting any changes at the facility since issuance of the last permit. Submit one signed original and two copies. ❑ The completed application form (copy attached), signed by the permittee or an Authorized Representative. Submit one signed original and two copies. ❑ If an Authorized Representative (such as a consulting engineer or environmental consultant) prepares the renewal package, written documentation must be provided showing the authority delegated to any such Authorized Representative (see Part II.B.11.b of the existing NPDES permit). ❑ A narrative description of the sludge management plan for the facility. Describe how sludge (or other solids) generated during wastewater treatment are handled and disposed. If your facility has no such plan (or the permitted facility does not generate any solids), explain this in writing. Submit one signed original and two copies. The following items must be submitted by any Municipal or Industrial facilities discharging process wastewater: Industrial facilities classified as Primary Industries (see Appendices A-D to Title 40 of the Code of Federal Regulations, Part 122) and ALL Municipal facilities with a permitted flow >_ 1.0 MGD must submit a Priority Pollutant Analysis (PPA) in accordance with 40 CFR Part 122.21. The above requirement does NOT apply to privately owned facilities treating 100% domestic wastewater, or facilities which discharge non process wastewater (cooling water, filter backwash, etc.) PLEASE NOTE: Due to a change in fees effective January 1, 1999, there is no renewal fee required with your application package. Send the completed renewal package to: Charles H. Weaver NC DENR / Water Quality / NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 NPDES APPLICATION FOR PERMIT RENEWAL- SHORT FORM D To be filed only by privately-owned dischargers of 100% domestic wastewater (<1 MGD flow) N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 http://h2o.enr.state.nc.us/NPDES/ North Carolina NPDES Permit Number NC00 & (p[ $� Please print or type 1. Contact Information: Facility Name Pumpkin Center Elementary/Middle School Owner Name Lincoln County Schools Street Address 353 N Generals Blvd City Lincolnton State / Zip Code NC, 28093 Telephone Number ( 704 ) 736-4200 Fax Number (704 ) 736-4222 e-mail Address tseagle@lincoln.k12.nc.us Operator Name Water Tech Labs (Johnathan Gragg) Street Address PO Box 1056 - #5 Pinewood Plaza Dr. City Granite Falls State / Zip Code NC 28630 County Caldwell Co Telephone Number (828 )396-4444 2. Location of facility producing discharge: Check here if same as above Facility Name (If different from above) Street Address or State Road City State / Zip Code County 3. Reason for application: Expansion/Modification * Existing Unpermitted Discharge Renewal R New Facility * Provide a description of the expansion/modification: Page 1 of 3 Version 12/02 NPDES APPLICATION FOR PERMIT RENEWAL- SHORT FORM D To be filed only by privately-owned dischargers of 100% domestic wastewater (<1 MGD flow) 4. Description of the existing treatment facilities (list all installed components with capacities): 2 Septic tanks w/minimum treatment capacities of 12,000 & 6,000 gallons respectively. A dosing tank w/minimum treatment capacity of 2,500 gallons. Above ground sand filter beds 32' X 64' (2) . An ultraviolet disinfection system & wet well for recirculation. 5. Description of wastewater (check all that apply): Type of Facility Generating Wastewater Industrial Number of Employees Commercial Number of Employees Residential Number of Homes School XXXXX Number of Students/Staff 1 ,084/105 Other Describe the source(s) of wastewater (example: subdivision, mobile home park, etc.): School 6. List all permits, construction approvals and/or applications (check all that apply): 1 ► e Permit Number Type Permit Number RCRA Non-Attainment UIC Ocean Dumping NPDES Dredge/Fill Permits PSD Other NESHAPS 7. Number of separate wastewater discharge pipes (wastewater outfalls): One (1) 8. If the facility has multiple discharge outfalls, record the source(s) of wastewater for each outfall: N/A 9. Name of receiving stream(s) (Provide a map showing the exact location of each outfall): Ore Bank Branch in the Catawba River Basin Page 2 of 3 Version 12/02 NPDES APPLICATION FOR PERMIT RENEWAL- SHORT FORM D To.be filed only by privately-owned dischargers of 100% domestic wastewater (<1 MGD flow) 10. Is this facility located on Native American lands? (check one) YES NO X I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. Thomas C. Seagle, III Printed Name of Person Signing Maintenance Director Title 8/17/2004 Signa ure of Applica Date Signed North Carolina General Statute 143-215.6(b)(2)provides that:Any person who knowingly makes any false statement representation,or certification in any application,record,report,plan,or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article,or who falsifies,tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article,shall be guilty of a misdemeanor punishable by a fine not to exceed$10,000,or by imprisonment not to exceed six months,or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than$10,000 or imprisonment not more than 5 years,or both for a similar offense.) Page 3 of 3 Version 12/02 Michael F. Easley OF W ATF'9 Governor ATA NCDENR William G. Ross,Jr.,Secretary C North Carolina Department of Environment and Natural Resources "; '� Alan W.Klimek,P.E., Director Division of Water Quality May 13,2004 Thomas C.Seagle,III Lincoln County Schools 353 North Generals Boulevard Lincolnton,NC 28093 Subject: Renewal Notice NPDES Permit NC0086185 Pumpkin Center Schools WWTP Lincoln County Dear Permittee: Your NPDES permit expires on February 28,2005. Federal(40 CFR 122.41)and North Carolina(15A NCAC 2H.0105(e)) regulations require that permit renewal applications must be filed at least 180 days prior to expiration of the current permit. If you have already mailed your renewal application,you may disregard this notice. To satisfy this requirement,your renewal package must be sent to the Division postmarked no later than September 1, 2004. Failure to request renewal by this date may result in a civil assessment of at least$500.00. Larger penalties may be assessed depending upon the delinquency of the request. If any wastewater discharge will occur after February 28,2005,the current permit must be renewed. Discharge of wastewater without a valid permit would violate North Carolina General Statute 143-215.1;unpermitted discharges of wastewater may be assessed civil penalties of up to$25,000 per day. If all wastewater discharge has ceased at your facility and you wish to rescind this permit,contact Bob Sledge of the Division's Compliance Enforcement Unit at(919)733-5083,extension 547. You may also contact the Mooresville Regional Office at(704)663-1699 to begin the rescission process. Use the enclosed checklist to complete your renewal package. The checklist identifies the items you must submit with the permit renewal application. If you have any questions,please contact me at the telephone number or e-mail address listed below. Sincerely, Charles H.Weaver,Jr. 61:0EPT.OF ENVIRONMENT NPDES Unit a Itg': SOAAURCES/► NOOREsvk.`.� •~r' O�� L OFFICE cc: Central Files r '._ II Mooresville Regional Office,Water Quality Section NPDES File NAY 2 0 2004 1617 Mail Service Center,Raleigh,North Carolina 27699-1617 919 733-5083,extension 511 (f !� j = °rr Visrr us ON THE KrERtNEr @ http://h2o.enr.state.nc.us/NPDES e-mail:charles.weaver@ncmail.ne ° cam' NPDES Permit NC0086185 Pumpkin Center Schools WWTP Lincoln County The following items are REQUIRED for all renewal packages: ❑ A cover letter requesting renewal of the permit and documenting any changes at the facility since issuance of the last permit. Submit one signed original and two copies. ❑ The completed application form (copy attached), signed by the permittee or an Authorized Representative. Submit one signed original and two copies. ❑ If an Authorized Representative (such as a consulting engineer or environmental consultant) prepares the renewal package, written documentation must be provided showing the authority delegated to any such Authorized Representative (see Part II.B.11.b of the existing NPDES permit). ❑ A narrative description of the sludge management plan for the facility. Describe how sludge (or other solids) generated during wastewater treatment are handled and disposed. If your facility has no such plan (or the permitted facility does not generate any solids), explain this in writing. Submit one signed original and two copies. The following items must be submitted by any Municipal or Industrial facilities discharging process wastewater: Industrial facilities classified as Primary Industries (see Appendices A-D to Title 40 of the Code of Federal Regulations,Part 122) and ALL Municipal facilities with a permitted flow >_ 1.0 MGD must submit a Priority Pollutant Analysis (PPA) in accordance with 40 CFR Part 122.21. The above requirement does NOT apply to privately owned facilities treating 100% domestic wastewater, or facilities which discharge non process wastewater (cooling water, filter backwash, etc.) PLEASE NOTE: Due to a change in fees effective January 1, 1999, there is no renewal fee required with your application package. Send the completed renewal package to: Charles H. Weaver NC DENR / Water Quality / NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 R P.O. Box 400, Lincolnton, NC 28093-0400 (704) 732-2261 02 September 2003 a . rt t, 6 .,J43 Richard M. Bridgeman NCDENR AND.. — ,.: Mooresville Regional Office 919 N. Main St Mooresville NC 28115 Re: Notice of Deficiency Compliance Evaluation Inspection Pumpkin Center Schools WWTP NPDES Permit No. NC0086185 Lincoln County NC Dear Mr. Bridgeman: This is to acknowledge receipt of the above notice of deficiency. We have corrected the situation where the weeds were growing by simply removing them. Where the ponding was occurring, we found a partially blocked line from that filter bed to the wet well. We are currently scheduling to clear this line which should eliminate the ponding water. Hopefully, these corrections will rectify all deficiencies so noted. We will continue to be diligent in our effort to properly operate and maintain the facility as is expected. Respectfully, Thomas C. Seagle Ill, Maintenance Director TCSIII:daa "Excellence, our standard; learning, our goal." ►I""" r AT� Michael F.Easley,Gov T 9ftdi William G.Ross Jr.,Secret rQGNorth Carolina Department of Environment and Natural Resources 'v rAlan W.Klimek,P.E.Director - Division of Water Quality .� Coleen H.Sullins,Deputy Director Division of Water Quality August 20, 2003 Mr. Thomas C. Seagle III, Maintenance Director Lincoln County Schools Post Office Box 400 Lincolnton,North Carolina 28093 Subject: Notice of Deficiency Compliance Evaluation Inspection Pumpkin Center Schools WWTP NPDES Permit No. NC0086185 Lincoln County,NC Dear Mr. Seagle: Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on August 15, 2003 by Mr. Barry Love of this Office. Please inform the facility's Operator-in-Responsible Charge of our findings by forwarding a copy of the enclosed report to him. It is requested that a written response be submitted to this Office by September 4, 2003 addressing the deficiencies noted in the Facility Site Review/Operations and Maintenance and Effluent/Receiving Waters Sections of the report. In responding, please address your comments to the attention of Mr. Richard Bridgeman. The report should be self-explanatory;however, should you have any questions, please do not hesitate to contact Mr. Love or me at (704) 663-1699. Sincerely, D. Rex Gleason, P.E. Water Quality Regional Supervisor Enclosure cc: Lincoln County Health Department BL AVIA NCDENR N.C.Division of Water Quality 1617 Mail Service Center Raleigh,North Carolina 27699-1617 (919)733-7015 Customer Service 1-877-623-6748 United States Environmental Protection Agency Form Approved. EPA Washington,D.C.20460 OMB No.2040 0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding(i.e.,PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 2 u ( 11 12 I 117 18 l I 19'U 20 J I NC0086185 03/08/15 Remarks 21IIII IIIIIIIIIIIIIIIIIIIIIIII IIIIIIIIIIII IIIII1I66 Inspection Work Days Facility Setf-Monitoring Evaluation Rating B1 QA -----------------Reserved — 67 I 1.5 169 70 I,U I 71 Ili„I 72 IJ L„I 731 1174 75I I I I 180 Section B: Facility Data Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 11.30 AM 03/08/15 00/11/01 Pumpkin Center Schools WWTP 3970 King Wilkinson Road Exit Time/Date Permit Expiration Date Lincolnton NC 28093 12:20 PM 03/08/15 05/02/28 Name(s)of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Robert McKinnley Greene/ORC/828-312-6092/ Name,Address of Responsible Official/Title/Phone and Fax Number Contacted Thomas C Seagle III,353 North Generals Boulev Lincolnton NC 28093//704-736-4200/ Section C: Areas Evaluated During Inspection(Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self-Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) Name(s)and Signature(s)of Inspector(s) Agency/Office/Phone and Fax Numbers Date Barry F Love MRO WQ//704-663-1699/704-663-6040 Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date Richard M Bridgeman 704-663-1699/704-663-6040 EPA Form 3560-3(Rev 9-94)Previous editions are obsolete. Pr PERMIT: The permitted facility is a 0.012 MGD wastewater treatment system consisting of two septic tanks with dual siphons,two surface sand filter beds,recirculating pump station,UV disinfection unit,and cascade post aeration. The permit adequately describes the WWTP. RECORDS AND REPORTS: Records and reports consisting of monthly monitoring reports,Operator-in-Responsible Charge (ORC)/daily operation and maintenance log,and calibration data were reviewed during the inspection. Records and reports appeared to be current and kept in accordance with NPDES permit requirements. FACILITY SITE REVIEW/OPERATIONS&MAINTENANCE: One of the surface sand filter beds had water ponding in one area while the other bed had numerous weeds growing on it. Please be advised that the permit requires that the facility be properly maintained at all times. All other treatment units appeared to be operating properly,and the surrounding grounds were well maintained. The facility is staffed with one Grade II ORC. A certified back-up operator has been designated and is available when the ORC is unable to visit the facility. The ORC was very knowledgeable of the treatment processes and equipment used at the facility. LABORATORY: Water Tech Labs,Inc. (Certification#50)in Granite Falls,N.C.has been contracted to provide analytical support. The laboratory was not evaluated during the inspection. EFFLUENT/RECEIVING WATERS: The effluent was clear with no solids and no foam. The facility discharges into Ore Branch,which is a Class C water in the Catawba River Basin. The receiving stream was not evaluated during the inspection. Access to the outfall was not maintained. Please note that the permit requires that the facility be properly maintained at all times. SELF-MONITORING PROGRAM: Self-monitoring reports were reviewed for the period June 2002 through May 2003. No limit violations were reported. Monitoring frequencies appeared correct. FLOW MEASUREMENT Effluent flow is measured continuously by a magnetic flow meter with totalizer and chart recording. The flow meter was last calibrated on 11/8/02 by Johnston,Inc.of Indian Trail,N.C. SLUDGE DISPOSAL Sludge is removed by Roberts Septic Tank Service,Inc.of Maiden,N.C. and disposed at the City of Newton Clarks Creek WWTP. NC DEPT Dr ';ROOM Nv! �\ W AND Nt,7!!i1al. Nrt', V MOORES1;_lt C:;I;, (411I0.t± MAY 1 4 2001 May 11, 2001 Mr. Richard Bridgeman NCDENR Water Quality Section 919 North Main Street Mooresville,NC 28115 Dear Mr. Bridgeman: Thank you for your letter dated April 23, 2001 regarding the Compliance Evaluation Inspection of the Pumpkin Center School WWTP(NC0086185)conducted by Mr. Wes Bell of your office. In reference to the deficiency noted in the Flow Measurement section of the report,Johnston, Inc. of Indian Trail,NC was authorized on May 3, 2001 to service and calibrate the flow measuring device. The unit will now be calibrated on an annual basis. I hope this information adequately addresses the concerns of the evaluator, and if I can be of further assistance, please let me know. Sincerely, Jonathan Gragg cc: Thom Seagle Lincoln County Schools O . WA7-69 Michael F. Easley �' Governor Awn _ William G. Ross.Jr.,Secretary North Carolina Department��NC Vw� y NCDENR EnvDEPT.ironmentOFENVI andJ NaturaME+�'l T Resources tAY:44) >_ ../w��✓._ _ ____v� AND NATUR4fitSOO s, Director MOORESVILLE I '( 5�SOOT Quality April 27,2001 MAY 0 7 2001 Mr.Thomas C. Seagle III Lincoln County Schools P.O. Box 400 Lincolnton,North Carolina 28093-0400 WATER QUALITY SECTION Subject: NPDES Permit Modification Permit NC0086185 Pumpkin Center Schools \X\XJP Lincoln County Dear Mr. Seagle: After further examination of the recent permit renewal by Division personnel, the Division has modified the subject permit to add a footnote to the Effluent Limitations and Monitoring Requirements page. This footnote indicates that sampling for total residual chlorine is required only if chlorine is added to the treatment system. The UV disinfection system in place at the facility obviates the need for continuous TRC monitoring. Please find enclosed the revised effluent page. The revised page should be inserted into your permit. The old page may then be discarded. All other terms and conditions contained in the original permit remain unchanged and in full effect. This permit modification is issued under the requirements of North Carolina General Statutes 143- 215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency. If any parts, measurement frequencies or sampling requirements contained in this permit modification are unacceptable to you, you have the right to an adjudicators hearing upon written request within thirty (30) days following receipt of this letter. This request must be a written petition conforming to Chapter 150B of the North Carolina General Statutes, filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. If you have any questions concerning this permit modification, please contact Charles Weaver of the NPDES Unit at (919) 733-5083, extension 511. Sincerely, ,,,Kerr T. Stevens cc: Central Files sxisle Region,al:Otftcr: , Point Source Compliance Enforcement Unit NPDES Unit 1617 Mail Service Center,Raleigh,North Carolina 27699-1617 Telephone(919)733-5083 FAX(919)733-0719 An Equal Opportunity Affirmative Action Employer VisiT us ON THE INTERNET Q http://h2o.enr.state.nc.us/NPDES Permit NC0086185 A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS — FINAL During the period beginning..on the effective,date of this permit and lasting until expiration, the Permitlee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Daily Measurement Sample Type Sample Location Average Maximum Frequency Flow 0.012 MGD Continuous Recording Influent or Effluent BOD,5-day(20°C) 30.0 mg/L 45.0 mg/L Weekly Grab Effluent Total Suspended Residue 30.0 mg/L 45.0 mg/L Weekly Grab Effluent NH3 as N 9.8 mg/L Weekly Grab Effluent (April 1 —October 31) NH3 as N Weekly Grab Effluent (November 1 —March 31) Fecal Coliform 200/100 ml 400/100 ml Weekly Grab Effluent (geometric mean) Total Residual Chlorine1 28 pg/L 2/Week Grab Effluent Temperature(2C) Weekly . Grab Effluent pH2 Weekly Grab Effluent Footnotes: 1. Monitoring is required only if chlorine is added to the treatment system. 2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. There shall be no discharge of floating solids.or visible foam in other than trace amounts. • - /c_RA (((NS ‘vi �pF W ATE9Q ichael F.Easley Govemor William G.Ross,Jr.,Secretary North Carolina Department of Environment and Natural Resources O -c KerrT.Stevens,Director Division of Water Quality April 23,2001 Mr. Thomas C. Seagle III,Maintenance Director Lincoln County Schools Post Office Box 400 Lincolnton,North Carolina 28093 Subject: Notice of Deficiency Compliance Evaluation Inspection Pumpkin Center Schools WWTP NPDES Permit No. NC0086185 Lincoln County,NC Dear Mr. Seagle: Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on April 18, 2001, by Mr. Wes Bell of this Office. Please inform the facility's Operator-in-Responsible Charge of our findings by forwarding a copy of the enclosed report. It is requested that a written response be submitted to this Office by May 14,2001 addressing the deficiency noted in the Flow Measurement section of the report. In responding, please address your comments to the attention of Mr. Richard Bridgeman. The report should be self-explanatory; however, should you have any questions concerning this report,please do not hesitate to contact Mr. Bell or me at(704) 663-1699. Sincerely, D. Rex Gleason, P.E. Water Quality Regional Supervisor Enclosure cc: Lincoln County Health Department WB NCDEN Customer Service Mooresville Regional Office,919 North Main Street. Mooresville,NC 28115 PHONE (704)663-1699 1 800 623-7748 FAX (704) 663-6040 , A% US Environmental Protection Agency,Washington,D.C.,20460 Form Approved. Water Compliance Inspection Report �' OMB No.2040-0057 �. r� Approval Expires 8-31-98 NC Division of Water Quality/Mooresville Regional Office NCDENR Section A:National Data System Coding Transaction Code NPDES No. Yr/Mo/Day Inspection Type Inspector Facility Type N 5 NC0086185 01/04/18 C S 2 Remarks: Inspection Work Days Facility Evaluation Rating BI QA Reserved 1.0 3 N N Section B:Facility Data Name and Location of Facility Inspected: Entry Time: Permit Effective Date: Pumpkin Center Schools WWTP 9:10 am 00/11/01 off NCSR 1349 Iron Station Lincoln County,North Carolina Exit Time/Date: Permit Expiration Date: 9:40 am 05/02/28 01/04/18 Name(s)of On-Site Representative(s)/Title(s)/Phone No(s)/Fax No(s): Mr.Jonathan Gragg/ORC/828-396-4444 Mr.Thomas Seagle/Lincoln Co.Maintenance Director/704-736-4201 Mr.Tony Gragg/Water Tech Labs/828-396-4444 Name and Address of Responsible Official: Title: Maintenance Director Mr.Thomas C. Seagle III Lincoln County Schools ' ' " Post Office Box 400 Phone No: Contacted? Lincolnton,North Carolina 28093 704-736-4201 Yes Section C:Areas Evaluated During Inspection(Check only those areas evaluated) X Permit X Flow Measurement X Operations&Maintenance X Sewer Overflow X Records/Reports X Self-Monitoring Program X Sludge Handling/Disposal Pollution Prevention X Facility Site Review Compliance Schedules Pretreatment Multimedia X Effluent/Receiving Waters X Laboratory Storm Water Other: Section D:Summary of Findings/Comments See Attached Sheet(s) for Summary. Name(s)and Signature(s)of Inspectors: Agency/Office/Telephone No: Date: Wes Bell ' �2 6.. ins NCDWQ/MOORESVILLE/(704)663-1699 4/18/01 Date: Signature of Management QA Reviewer: Agency/Office/Phone&Fax No: Date: EPA Form 3560-3(Rev.9-94)Previous editions are obsolete r ' Pumpkin Center Schools WWTP Page Two The facility was last inspected by Wes Bell of this office on May 24, 2000. PERMIT: The permitted facility is a 0.012 MGD wastewater treatment system consisting of two septic tanks with dual siphons, two surface sand filter beds, recirculating pump station, UV disinfection unit, and cascade post aeration. The permit adequately describes the WWTP. The permit for this facility became effective on 11/1/00 and expires on 2/28/05. The review period of the self-monitoring reports includes the requirements of the previously issued permit. RECORDS AND REPORTS: Records reviewed during the inspection included the Operator-in-Responsible Charge (ORC)/daily operation and maintenance log and calibration data. No deficiencies were found. FACILITY SITE REVIEW/OPERATIONS & MAINTENANCE: The facility appeared to be properly operated and maintained. The gravel was level and no vegetation was present. The lateral distribution lines appeared to be level. A small area in the sand bed appeared to be stained with sediment due to a previous rainfall event. The small area did not appear to be negatively affecting the treatment capability of the sandbed. The land topography has been modified to prevent this incident from reoccurring and the maintenance director indicated that the sediment would be removed. The ORC was very knowledgeable of the treatment processes and equipment used at the facility. The facility is staffed with one Grade IV ORC. A certified back-up operator has been designated and is available when the ORC is unable to visit the facility. LABORATORY: Water Tech Labs, Inc., (Certification #50) in Granite Falls, North Carolina has been contracted to provide analytical support. The lab was not evaluated during this inspection. The ORC performs the on-site tests for pH and TRC under the Water Tech Labs,Inc. laboratory certification. The pH and TRC meters appeared to be properly calibrated. EFFLUENT/RECEIVING STREAM: The facility discharges into Ore Branch, which is a Class C water in the Catawba River Basin. The facility was not discharging at the time of the inspection. The receiving stream did not appear to be negatively impacted. The discharge outfall was well maintained and accessible. Pumpkin Center Schools WWTP Page Three SELF-MONITORING PROGRAM: Self-monitoring reports were reviewed for the period April 2000 through January 2001, inclusive. No limit violations were reported. No flow was reported on 4/24/00. On 8/7/00 and 1/2/01, the effluent TRC was reported with a"0.00 MGD" as the daily flow. Effluent parameters shall only be taken when the facility is discharging. The expiration date was not documented on the back of the April, May, and June 2000 DMRs. All DMRs must be completely filled-out before submittal to the Division. FLOW MEASUREMENT: Effluent flow is measured continuously by a magnetic flow meter with totalizer and chart recording. The flow meter was last calibrated(when installed)by Johnston,Inc.of Indian Trail,N.C. on 6/4/99.Flow measurement devices shall be calibrated at a minimum once per year as required by the 15A North Carolina Administrative Code (NCAC) 2B .0505(b)(1) and the NPDES Permit. SLUDGE DISPOSAL: Septage is removed as needed by Robert's Septic Tank Service, Inc., of Maiden,NC. Final disposal is at the City of Newton Clarks Creek WWTP. SEWER OVERFLOW: Please be advised that pursuant to Part II, Section E of your NPDES permit, and North Carolina Administrative Code (NCAC) 15A 2B .0506 (a)(2), any failure of a collection sewer, pumping station or treatment facility resulting in a bypass without treatment of all or any portion of the wastewater shall be reported to the central office or the appropriate regional office (Mooresville Regional Office 704-663-1699) as soon as possible but no later than 24 hours from the time the permittee became aware of the bypass. Overflows and spills occurring outside normal business hours may also be reported to the Division's Emergency Response personnel at 800-662-7956, 800-858- 0368, or 919-733-3300. A written report shall also be provided within five (5) days of the time of the incident. The report shall contain a description of the bypass, and its cause; the period of the bypass,including exact dates and times,and if the bypass has not been corrected,the anticipated time it is expected to continue; and steps taken (or planned)to reduce, eliminate, and prevent recurrence of similar events. Any spill that reaches surface waters (i.e. any spill that reaches any water already present in a conveyance, stream, ditch, etc...) or any spill greater than 1,000 gallons on the ground that does not reach surface waters must be reported. An adequate spill response for those spills reaching surface waters should include an evaluation downstream of the point at which the spill entered surface waters to determine if a fish kill occurred. The evaluation should also include the collection of upstream dissolved oxygen and pH measurements for background information and dissolved oxygen and pH measurements at multiple points downstream of the entry point to document any negative impact. Failure to report the bypass of collection system,pumping station or treatment facility subjects violators to penalties of up to $25,000.00 per day per violation. PLAj - NORTH CAROLINA DEPARTMENT OF < • ENVIRONMENT AND NATURAL RESOURCES MOORESVILLE REGIONAL OFFICE NCDENR DIVISION OF WATER QUALITY JAMES B. HUNT JR. October 20, 2000 GOVERNOR Mr. Thomas Seagle III Lincoln County Schools BILL HOLMAN PO Box 400 SECRETARY Lincolnton, North Carolina 28093-0400 Subject: NPDES Permit No. NC0086185 Pumpkin Center Schools WWTP Lincoln County Dear Mr. Seagle: Our records indicate that NPDES Permit No. NC0086185 was issued on October 9, 2000 for the discharge of wastewater to the surface waters of the State from your facility. The purpose of this letter is to advise you of the importance of the Permit and the liabilities in the event of failure to comply with the terms and conditions of the Permit. If you have not already done so, it is suggested that you thoroughly read the Permit. Of particular importance are Pages 4 and 5 . Pages 4 and 5 set forth the effluent limitations and monitoring requirements for your discharge. Your discharge must not exceed any of the limitations set forth. The section headed "Monitoring Requirements" describes the measurement frequencies, sample types and sampling locations. Upon commencement of your discharge (or operation), you must initiate the required monitoring. The monitoring results must be entered on reporting forms furnished or approved by this Agency. If you have not received these forms, they should be arriving shortly. If you fail to receive the forms, please contact this Office as quickly as possible. I have enclosed a sample of the "Effluent" reporting form (DEM Form MR-1), plus instructions for completing the form. It is imperative that all applicable parts be completed, and the original and one copy be submitted as required. Please be advised that an annual administering and compliance monitoring fee may be required for your facility. You will soon be receiving a statement from our Raleigh Office. It is imperative that the fee be paid in a timely manner so as to prevent enforcement action or possible revocation of your permit. The remaining parts of the Permit set forth definitions, general conditions and special conditions applicable to the operation of wastewater treatment facilities and/or discharge(s). The conditions include special reporting requirements in the event of noncompliance, bypasses, treatment unit/process failures, etc. Also addressed are requirements for a certified wastewater treatment plant operator if you are operating wastewater treatment facilities. Any changes in operation of wastewater treatment facilities, quantity • a a FJT 1N'AM£.R1GR 919 NORTH MAIN STREET, MOORESVILLE, NORTH CAROLINA 28115 PHONE 704-663-1699 FAX 704-663-6040 AN EQUAL OPPORTUNITY /AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/1O% POST-CONSUMER PAPER Mr. Mark Bumgarner October 20, 2000 Page No. 2 wastewater being treated or discharged, expansions and/or upgrading of wastewater treatment facilities must be permitted or approved by this Agency. - -- Failure to comply with the terms and conditions of an NPDES Permit subjects the Permittee to enforcement action pursuant to Section 143-215.6 of the North Carolina General Statutes. A civil penalty of up to $25,000 per violation (and/or criminal penalties) may be assessed for such violations. If you find at any time that you are unable to comply with the terms and conditions of the Permit, you should contact this Office immediately. A Special Order by Consent (SOC) may be necessary while pursuing action to obtain compliance. As a final note, an NPDES Permit is normally issued for a five-year period. Permits are not automatically renewed. Renewal requests must be submitted to this Agency no later than 180 days prior to expiration. Please make note of the expiration date of your Permit. This date is set forth on Page 1 of the Permit. Also note that NPDES Permits are not automatically transferable. If you, as the Permittee, cease to need this Permit, then you should request that the Division of Water Quality rescind the Permit or request that DWQ reissue the Permit to another party, if necessary. As mentioned previously,the purpose of this letter is to advise you of the importance of your NPDES Permit. Please read the Permit and contact this Office at 704/663-1699 in Mooresville if you have any questions or need clarification. We look forward to providing any assistance. Sincerely, 7-) D. Rex Gleason, P.E. Water Quality Regional Supervisor Enclosure A:\PUMPKNPD.LTR DRG/de State of North Carolina Department of Environmento op • and Natural Resources �(0 NATURALit r Division of Water Quality /1 OCT 20immonow 2000 James B. Hunt, Jr., Governor Nnsiotr of allson CDENR Bill Holman, Secretary Y9oAEy�1LLF ert* MAprG )ta 1 NORTH CAROLINA DEPARTMENT OF Kerr T. Stevens, Director l� UFHc ENVIRONMENT AND NATURAL RESOURCES October 9, 2000 Mr. Thomas C. Seagle III Lincoln County Schools P.O. Box 400 Lincolnton,North Carolina 28093-0400 Subject: Issuance of NPDES Permit NC0086185 Pumpkin Center Schools WWTP Lincoln County Dear Mr. Seagle: Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly,we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended). If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you,you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center,Raleigh, North Carolina 2;,699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit,please contact Charles Weaver at telephone number (919) 733-5083, extension 511. Sincerely, ORIGINAL SIGNED BY BILL REID Kerr T. Stevens cc: Central Files NPDES Unit Point Source Compliance Enforcement Unit 1617 Mail Service Center,Raleigh,North Carolina 27699-1617 Telephone(919)733-5083 FAX(919)733-0719 An Equal Opportunity Affirmative Action Employer VISIT US ON THE INTERNET @ http://h2o.enr.state.nc.us/NPDES • Permit NC0086185 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Lincoln County Schools is hereby authorized to discharge wastewater from a facility located at the Pumpkin Center Schools WWTP NCSR 1349 Iron Station Lincoln County to receiving waters designated as Ore Bank Branch in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective November 1, 2000. This permit and authorization to discharge shall expire at midnight on February 28, 2005. Signed this day October 9, 2000. ORIGINAL��BY Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission Permit NC0086185 SUPPLEMENT TO PERMIT COVER SHEET Lincoln County Schools is hereby authorized to: 1. Continue to operate an existing 0.012 MGD wastewater treatment facility with the following components: • Two septic tanks in series • Dosing tank with dual siphons • Two sand filter beds • Recirculating pump station • UV disinfection unit • Cascade post-aeration This facility is located at the Pumpkin Center Schools WWTP on NCSR 1349 near Iron Station in Lincoln County. 2. Discharge from said treatment works at the location specified on the attached map into Ore Bank Branch, classified C waters in the Catawba River Basin. - 1 J 1� (( " ! �34) 1 A • • • ( r) — , .,r�•• —:f• _-. S \ ti//,4- ( i / ( 11 \ )'( R /.' ' (.\ , .\\ '`..,)—(s i .\ •-' .- . ,,. ,..j 31 ---1 / 3 ) 0.A fc. ,..f ... ,',,,';,..__ --....\ ,--, ..- •Pu,rn ,kin Center f�r A�'��r �^ •, ni.,i i •t „(.>;. -�;--%" / 79 • '\ 11 �1 `O- 'I�I e i ,.r 1v \ • ‘ 1 ,2.)‘, 417.9r...!--1 l' n > 1 , j „ ; i -10,;/ i i 1 \wit - ' • / �� , , l�/I'i � 5' \( -- _ ) 1 .� . ., .00 ) iii•::1' .'• • ' • ' • :1 • • • '': • -1 / \ I. 1 1 ,IC355) II 10 '85 '86 • *u 5 GOVERNMENT PRINTING OFFICE 1973-516—OEO/6 B 1 07 30"30' '81 188f00°'E. ROAD CLASSIFICATION I • Primary highway. Light-duty road. hard or hard surface improved surface Secondary highway. hard surface —_ Unimproved road =______._ ' Interstate Route , - 1 U S Route 0 State Route Latitude:35°30'S3" NC0086185 Facility r 2 Longitude:81°08'07" _ Quad# E14SW Location NAB".. `- Stream Class:C Lincoln County Schools • Pumpkin Center WTP & W Subbasin:30833 -+— Receiving Stream:Ore Bank Branch North SCALE 1 :24000 Permit NC0086185 A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS — FINAL During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Daily Measurement Sample Type Sample Location Average Maximum Frequency Flow 0.012 MGD Continuous Recording Influent or Effluent BOD,5-day(20°C) 30.0 mg/L 45.0 mg/L Weekly Grab Effluent Total Suspended Residue 30.0 mg/L 45.0 mg/L Weekly Grab Effluent NH3 as N 9.8 mg/L Weekly Grab Effluent (April 1 —October 31) NH3 as N Weekly Grab Effluent (November 1 —March 31) Fecal Coliform 200/100 ml 400/100 ml Weekly Grab Effluent (geometric mean) Total Residual Chlorine 28pg/L 2/Week Grab Effluent Temperature(2C) Weekly Grab Effluent pH1 Weekly Grab Effluent Footnotes: 1. The pH shs41 not be less than 6.0 standard units nor greater than 9.0 standard units. There shall be no discharge of floating solids or visible foam in other than trace amounts. PART I Section B. Schedule of Compliance 1. The permittee shall comply with Final Effluent Limitations specified for discharges in accordance with the following schedule: Permittee shall comply with Final Effluent Limitations by the effective date of the permit unless specified below. 2. Permittee shall at all times provide the operation and maintenance necessary to operate the existing facilities at optimum efficiency. 3. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or,in the case of specific actions being required by identified dates,a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance,any remedial actions taken,and the probability of meeting the next schedule requirements. Part II Page 1 of 14 PART II STANDARD CONDITIONS FOR NPDES PERMITS SECTION A. DEFINITIONS 1. Permit Issuing Authority The Director of the Division of Water Quality. 2. DEM or"the Division" Means the Division of Water Quality, Department of Environment, Health and Natural Resources. 3. EMC Used herein means the North Carolina Environmental Management Commission. 4. Act or "the Act" The Federal Water Pollution Control Act,also known as the Clean Water Act, as amended,33 USC 1251,et.seq. 5. Mass/Day Measurements a. The "monthly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured,divided by the number of daily discharges sampled and/or measured during such month. It is therefore,an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as"Monthly Average" in Part I of the permit. b. The "weekly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar week(Sunday-Saturday) on which daily discharges are sampled and measured,divided by the number of daily discharges sampled and/or measured during such week. it is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the week and then dividing this sum by the number of days the tests were reported. This limitation is identified as"Weekly Average" in Part I of the permit. c. The "maximum daily discharge" is the total mass (weight) of a pollutant discharged during a calendar day. If only one sample is taken during any calendar day the weight of pollutant calculated from it is the "maximum daily discharge." This limitation is identified as "Daily Maximum,"in Part I of the permit. d. The "average annual discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar year on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such year. It is,therefore,an arithmetic mean found by adding the weights of pollutants found each day of the year and then dividing this sum by the number of days the tests were reported. This limitation is defined as"Annual Average" in Part I of the permit. Part II Page 2 of 14 6. Concentration Measurement a. The "average monthly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average monthly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar month. This limitation is identified as "Monthly Average" under "Other Limits" in Part I of the permit. b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar week (Sunday/Saturday) on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such week(arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average weekly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under "Other Limits" in Part I of the permit. c. The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. If only one sample is taken during any calendar day the concentration of pollutant calculated from it is the "Maximum Daily Concentration". It is identified as "Daily Maximum"under'Other Limits"in Part 1 of the permit. d. The "average annual concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year. This limitation is identified as "Annual Average"under"Other Limits" in Part I of the permit. e. The"daily average concentration"(for dissolved oxygen) is the minimum allowable amount of dissolved oxygen required to be available in the effluent prior to discharge averaged over a calendar day. If only one dissolved oxygen sample is taken over a calendar day, the sample is considered to be the"daily average concentration" for the discharge. It is identified as "daily average" in the text of Part I. f. The "quarterly average concentration" is the average of all samples taken over a calendar quarter. It is identified as "Quarterly Average Limitation" in the text of Part I of the permit. g. A calendar quarter is defined as one of the following distinct periods: January through March, April through June,July through September,and October through December. Part II • Page 3 of 14 7. Other Measurements a. Flow, (MGD): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. b. An"instantaneous flow measurement"is a measure of flow taken at the time of sampling,when both the sample and flow will be representative of the total discharge. c. A"continuous flow measurement"is a measure of discharge flow from the facility which occurs continually without interruption throughout the operating hours of the facility. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. 8. Types of Samples a. Composite Sample: A composite sample shall consist of: (1)a series of grab samples collected at equal time intervals over a 24 hour period of discharge and combined proportional to the rate of flow measured at the time of individual sample collection,or (2) a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined by use of a flow recorder and totalizer, and the present gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at the treatment system,or (3)a single,continuous sample collected over a 24 hour period proportional to the rate of flow. In accordance with (1) above, the time interval between influent grab samples shall be no greater than once per hour, and the time interval between effluent grab samples shall be no greater than once per hour except at wastewater treatment systems having a detention time of greater than 24 hours. In such cases,effluent grab samples may be collected at time intervals evenly spaced over the 24 hour period which are equal in number of hours to the detention time of the system in number of days. However, in no case may the time interval between effluent grab samples be greater than six(6)hours nor the number of samples less than four(4)during a 24 hour sampling period. b. Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. Grab samples must be representative of the discharge or the receiving waters. 9. Calculation of Means a Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. b. Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean,values of zero (0) shall be considered to be one (1). c. Weighted by Flow Value: Weighted by flow value means the summation of each concentration times its respective flow divided by the summation of the respective flows. Part II Page 4 of 14 10. Calendar Day A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. 11.Hazardous Substance A hazardous substance means any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 12.Toxic Pollutant • A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1)of the Clean Water Act. SECTION B. GENERAL CONDITIONS 1. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination,revocation and reissuance, or modification;or denial of a permit renewal application. a. The permittee shall comply with effluent standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d) of the Clean Water Act within the time provided in the regulations that establish these standards or prohibitions or standards for sewage sludge use or disposal,even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation,or imprisonment for not more than 3 years,or both. Also,any person who violates a permit condition may be assessed an administrative penalty not to exceed $10,000 per violation with the maximum amount not to exceed $125,000. [Ref: Section 309 of the Federal Act 33 U.S.0 1319 and 40 CFR 122.41 (a)) c. Under state law, a civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions,or requirements of a permit. [Ref: North Carolina General Statutes§143-215.6A) d. Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302, 306, 307, 308, 318, or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $25,000. Penalties for Class II violations are not to exceed $10,000 per day for each day during which the violation continues,with the maximum amount of any Class 11 penalty not to exceed$125,000. ran u Page 5 of 14 2. Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in violation of this permit which has a reasonable likelihood of adversely affecting human health or the environment. 3. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part I1, C-4)and "Power Failures" (Part II, C-7), nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act,33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 4. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the perrnittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 5. Property Rights • The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights,nor any infringement of Federal,State or local laws or regulations. 6. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 7. Severability The provisions of this permit are severable,and if any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid, the application of such provision to other circumstances,and the remainder of this permit,shall not be affected thereby. • 8. Duty to Provide Information The perrnittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying,revoking and reissuing,or terminating this permit or to determine compliance with this permit. The permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required to be kept by this permit. 9. Duty to Reapply • If the permittee wishes to continue an activity regulated by this permit after the expiration date of this permit,the permittee must apply for and obtain a new permit. Part II Page 6 of 14 10. Expiration of Permit The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit such information,forms,and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et.seq. 11. Signatory Requirements All applications,reports, or information submitted to the Permit Issuing Authority shall be signed and certified. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation,or(b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million(in second quarter 1980 dollars),if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (I) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.);and (3)The written authorization is submitted to the Permit Issuing Authority. c. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law,that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information,including the possibility of fines and imprisonment for knowing violations." Part II • Page 7 of 14 12. Permit Actions This permit may be modified,revoked and reissued,or terminated for cause. The filing of a request by the permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does not stay any permit condition. 13. Permit Modification,Revocation and Reissuance,or Termination The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit,revoking and reissuing the permit,or terminating the permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. 14. Previous Permits All previous National Pollutant Discharge Elimination System Permits issued to this facility, whether for operation or discharge, are hereby revoked by issuance of this permit. IThe exclusive authority to operate this facility arises under this permit. The authority to operate the facility under previously issued permits bearing this number is no longer effective. J The conditions, requirements, terms, and provisions•of this permit authorizing discharge under the National Pollutant Discharge Elimination System govern discharges from this facility. SECTION C. OPERATION AND MAINTENANCE OF POLLUTION CONTROLS 1. Certified Operator Pursuant to Chapter 90A-44 of•North Carolina General Statutes, and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater treatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified back-up operator of the appropriate type and any grade to comply with the conditions of Title 15A,Chapter 8A .0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A, Chapter 8A .0202. Once the facility is classified, the permittee shall submit a letter to the Certification Commission which designates the operator in responsible charge within thirty days after the wastewater treatment facilities are 50% complete. 2. Proper Operation and Maintenance • The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of the permit. Part II Page 8 of 14 • 3. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit. 4. Bypassing of Treatment Facilities a. Definitions (1) "Bypass" means the known diversion of waste streams from any portion of a treatment facility including the collection system,which is not a designed or established or operating mode for the facility. (2) "Severe property damage" means substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable,or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. b. Bypass not exceeding limitations. The permittee may allow any bypass to occur which-does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the provisions of Paragraphs c.and d.of this section. c. Notice (I) Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. (2) Unanticipated bypass. The permittee shall submit notice of an unanticipated bypass as required in Part II,E.6.of this permit: (24 hour notice). d. Prohibition of Bypass (I) Bypass is prohibited and the Permit Issuing Authority may take enforcement action against a permittee for bypass,unless: (A) Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; (B) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal periods of • equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and (C)The permittee submitted notices as required under Paragraph c.of this section. (2) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse affects, if the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph d. (I) of this section. Part II Page 9 of 14 5. Upsets a. Definition. "Upset " means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. b. Effect of an upset. An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the requirements of paragraph c. of this condition are met. No determination made during administrative review of claims that noncompliance was caused by upset, and before an action for noncompliance, is final administrative action subject to judicial review. c. Conditions necessary for a demonstration of upset. A permittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed,contemporaneous operating logs,or other relevant evidence that: (1)An upset occurred and that the permittee can identify the cause(s)of the upset; (2)The permittee facility was at the time being properly operated; and (3)The permittee submitted notice of the upset as required in Part II,E.6. (b)(B) of this permit. (4) The permittee complied with any remedial measures required under Part II, B. 2. of this permit. d. Burden of proof. In any enforcement proceeding the permittee seeking to establish the occurrence of an upset has the burden of proof. 6. Removed Substances Solids,sludges,filter backwash,or other pollutants removed in the course of treatment or control of wastewaters shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. The permittee shall comply with all existing federal regulations • governing the disposal of sewage sludge.Upon promulgation of 40 CFR Part 503,any permit issued by the Permit Issuing Authority for the utilization/disposal of sludge may be reopened and modified,or revoked and reissued,to incorporate applicable requirements at 40 CFR Part 503. The permittee shall comply with applicable 40 CFR Part 503 Standards for the Use and Disposal of Sewage Sludge(when promulgated)within the time provided in the regulation,even if the permit is not modified to incorporate the requirement. The permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. 7. Power Failures The permittee is responsible for maintaining adequate safeguards as required by DEM Regulation, Title 15A, North Carolina Administrative Code, Subchapter 2H, .0124 Reliability, to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources,standby generators or retention of inadequately treated effluent. • Part II Page 10 of 14 SECTION D. MONITORING AND RECORDS • 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority. 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (DEM No. MR 1, 1.1, 2, 3) or alternative forms approved by the Director, DEM, postmarked no later than the 30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Water Quality Water Quality Section ATTENTION: Central Files Post Office Box 29535 Raleigh, North Carolina 27626-0535 3. Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than + 10% from the true discharge rates throughout the range of expected discharge volumes. Once-through condenser cooling water flow which is monitored by pump logs;or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts,and to regulations published pursuant to Section 304(g),33 USC 1314, of the Federal Water Pollution Control Act,as Amended,and Regulation 40 CFR 136;or in the case of sludge use or disposal,approved under 40 CFR 136,unless otherwise specified in 40 CFR 503,unless other test procedures have been specified in this permit. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and • Part II • Page 11 of 14 reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level)approved method must be used. 5. Penalties for Tampering The aean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction,be punished by a fine of not more than$10,000 per violation,or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph,punishment is a fine of not more than$20,000 per day of violation,or by imprisonment of not more than 4 years,or both. 6. Records Retention Except for records of monitoring information required by this permit related to the permittee's sewage sludge use and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40 CFR 503), the permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation,copies of all reports required by this permit, for a period of at least 3 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. 7. RecordingResults For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a. The date,exact place,and time of sampling or measurements; b. The individual(s)who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used;and f. The results of such analyses. 8. Inspection and Entry The permittee shall allow the Director,or an authorized representative (including an authorized contractor acting as a representative of the Director), upon the presentation of credentials and other documents as may be required by law,to; a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted,or where records must be kept under the conditions of this permit; b. Have access to and copy,at reasonable times,any records that must be kept under the conditions of this permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment),practices,or operations regulated or required under this permit;and d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act,any substances or parameters at any location. • • Part II • Page 12 of 14 • SECTION E. REPORTING REQUIREMENTS 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. Planned Changes The permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility. Notice is required only when: a. The alteration or addition to a permitted facility may meet one of the criteria for determining whether a"facility is a new source in 40 CFR Part 122.29 (b);or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This notification applies to pollutants which are subject neither to effluent limitations in the permit, nor to notification requirements under 40 CFR Part 122.42 (a) (1). c. The alteration or addition results in a significant change in the permittee's sludge use or disposal practices, and such alternation, addition or change may justify the application of permit conditions that are different from or absent in the existing permit, including notification of additional use or disposal sites not reported during the permit application process or not reported pursuant to an approved land application plan. 3. Anticipated Noncompliance The permittee shall give advance notice to the Director of any planned changes in the permitted facility or activity which may result in noncompliance with permit requirements. 4. Transfers This permit is not transferable to any person except after notice to the Director. The Director may require modification or revocation and reissuance of the permittee and incorporate such other requirements as may be necessary under the Clean Water Act. 5. Monitoring Reports Monitoring results shall be reported at the intervals specified elsewhere in this permit. a. Monitoring results must be reported on a Discharge Monitoring Report(DMR)(Sec Part II. D.2 of this permit)or forms provided by the Director for reporting results of monitoring of sludge use or disposal practices. b. If the permittee monitors any pollutant more frequently than required by the permit,using test procedures specified in Part II, D. 4. of this permit or in the case of sludge use or disposal, approved under 40 CFR 503,or as specified in this permit,the results of this monitoring shall be included in the calculation and reporting of the data submitted in the DMR. c. Calculations for all limitations which require averaging of measurements shall utilize an arithmetic mean unless otherwise specified by the Director in the permit. Part II • Page 13 of 14 6. Twenty-four Hour Reporting a. The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its cause; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time it is expected to continue;and steps taken or planned to reduce,eliminate,and prevent reoccurrence of the noncompliance. b. The following shall be included as information which must be reported within 24 hours under this paragraph: (1) Any unanticipated bypass which exceeds any effluent limitation in the permit. (2) Any upset which exceeds any effluent limitation in the permit. (3) Violation of a maximum daily discharge limitation for any of the pollutants listed by the Director in the permit to be reported within 24 hours. c. The Director may waive the written report on a case-by-case basis for reports under paragraph b.above of this condition if the oral report has been received within 24 hours. 7. Other Noncompliance The permittee shall report all instances of noncompliance not reported under Part II. E.5 and 6.of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part II. E.6. of this permit. 8. Other Information Where the permittee becomes aware that it failed to submit any relevant facts in a permit application, or submitted incorrect information in a permit application or in any report to the Director,it shall promptly submit such facts or information. 9. Noncompliance Notification The permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible,but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence•of any of the following: a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester;the known passage of a slug of hazardous substance through the facility;or any other unusual circumstances. b. Any process unit failure,due to known or unknown reasons,that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors,etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such • station or facility. Part II Page 14 of 14 Persons reporting such occurrences by telephone shall also file a written report in letter form within 5 days following first knowledge of the occurrence. 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1(b)(21 or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other.document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall,upon conviction,be punished by a fine of not more than$10,000 per violation, or by imprisonment for not more than two years per violation,or by both. PART III OTHER REQUIREMENTS A. Construction No construction of wastewater treatment facilities or additions to add to the plant's treatment capacity or to change the type of process utilized at the treatment plant shall be begun until Final Plans and Specifications have been submitted to the Division of Water Quality and written approval and Authorization to Construct has been issued. B. Groundwater Monitoring The permittee shall,upon written notice from the Director of the Division of Water Quality,conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. C. Changes in Discharges of Toxic Substances The permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe: a.That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1)One hundred micrograms per liter(100 ug/1); (2)Two hundred micrograms per liter (200 ug/1) for acrolein and acrylonitrile; five hundred micrograms per liter(500 ug/1)for 2.4-dinitrophenol and for 2-methyl-4.6-dinitrophenol;and one milligram per liter(1 mg/1)for antimony; (3) Five (5) times the maximum concentration value reported for that pollutant in the permit application. b. That any activity has occurred or will occur which would result in any discharge,on a non-routine or infrequent basis,of a toxic pollutant which is not limited in the permit,if that discharge will exceed the highest of the following"notification levels"; (1)Five hundred micrograms per liter(500 ug/1); (2)One milligram per liter(I mg/I)for antimony; (3) Ten (10) times the maximum concentration value reported for that pollutant in the permit application. D. Requirement to Continually Evaluate Alternatives to Wastewater Discharges The permittee shall continually evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations or laws,the permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and a plan of action within sixty(60)days of notification by the Division. SY e ^yam M4FsW r... eOkil"LW*3E-tof99NrfOgrNG FEE A. The permittee must pay the annual administering and compliance monitoring fee within 30(thirty) days after being billed by the Division...Failure_to pay the fee in a timely manner in accordance with 15A NCAC 2H..0105(b)(4) may cause this Division to initiate action to revoke the permit. pPl -, A, `,., ,A._.,VA 1041;, - NORTH CAROLINA DEPARTMENT OF AliPlii If •m. ' ENVIRONMENT AND NATURAL RESOURCES NCDENR DIVISION OF WATER QUALITY t. MOORESVILLE REGIONAL OFFICE • JAMES B. HUNT JR. GOVERNOR May 31,2000 • • Mr. Thomas C. Seagle III,Maintenance Director BILL HOLMAN Lincoln County Schools SECRETARY Post Office Box 400 - Lincolnton,North Carolina 28093 KERRTSTEVENS Subject: Compliance Evaluation Inspection oIRECTOR'. Pumpkin Center Elementary and Middle School WWTP NPDES Permit No. NC0086185 Lincoln County,NC Dear Mr. Seagle: Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on May 24, 2000, by Mr. Wes Bell of this Office. Please inform the facility's Operator-in-Responsible Charge of our findings by forwarding a copy of the enclosed report. - The report should be self-explanatory;however, should you have any questions _ concerning this report,please do not hesitate to contact Mr.Bell or me at(704)663-1699. Sincerely, r, -, D. Rex Gleason,P.E. \, Water Quality Regional Supervisor Enclosure cc: Lincoln County Health Department WB wam 919 NORTH MAIN STREET, MOORESVILLE, NORTH CAROLINA 28115 PHONE 704-663-1699 FAX 704-663-6040 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/1 0% POST-CONSUMER PAPER US Environmental Protection Agency,Washington,D.C.,20460 u Form Approved. ,{"D"'� �• � OMB No.2040-0057 A Water Compliance Inspection Report �' Approval Expires 8-31-98 I NC Division of Water Quality/Mooresville Regional Office NCDENR Section A:National Data System Coding Transaction Code NPDES No. Yr/Mo/Day Inspection Type Inspector Facility Type N 5 NC0086185 00/05/24 C S 2 Remarks: Inspection Work Days Facility Evaluation Rating BI QA Reserved 1.0 4 N N Section B:Facility Data Name and Location of Facility Inspected: Entry Time: Permit Effective Date: Pumpkin Center Elementary and Middle School WWTP 9:50 am 98/05/01 off NCSR 1349 Iron Station Exit Time/Date: Permit Expiration Date: Lincoln County,North Carolina 10:36 am 00/02/29 00/05/24 Name(s)of On-Site Representative(s)/Title(s)/Phone No(s)/Fax No(s): Mr.Jonathan Gragg/ORC/828-396-4444 Mr.Thomas Seagle/Lincoln Co.Maintenance Director/704-736-4201 Mr.Tony Gragg/Water Tech Labs/828-396-4444 Name and Address of Responsible Official: Title: Maintenance Director Mr.Thomas C.Seagle III Lincoln County Schools Post Office Box 400 Phone No: Contacted? Lincointon,North Carolina 28093 704-736-4201 Yes Section C:Areas Evaluated During Inspection(Check only those areas evaluated) X Permit X Flow Measurement X Operations&Maintenance X Sewer Overflow X Records/Reports X Self-Monitoring Program X Sludge Handling/Disposal Pollution Prevention X Facility Site Review Compliance Schedules Pretreatment Multimedia X Effluent/Receiving Waters X Laboratory Storm Water Other: Section D:Summary of Findings/Comments See Attached Sheet(s) for Summary. Name(s)and Signature(s)(s of Inspectors: Agency/Office/Telephone No: Date: ,r Wes Bell f ep 13 47 NCDWQ/MOORESVILLE/(704)663-1699 5/30/00 Date: Signature of Management QA Reviewer: Agency/Office/Phone&Fax No: Date: / EPA Form 3560-3(Rev.9-94)Previous editions are obsolete Pumpkin Center Elementary and Middle School WWTP Page Two PERMIT: The permitted facility is a 0.012 MGD wastewater treatment system consisting of dual septic tanks, dosing tank, dual surface sand filters, recirculating pump station, dual UV disinfection, and continuous flow recording device. The permit for this facility became effective on 5/1/98 and expired on 2/29/00. The Division has received the appropriate documentation for the permit renewal. The facility is operating under the limits and requirements of the previous permit until issuance of the new permit. RECORDS AND REPORTS: Records reviewed during the inspection included the calibration log and the Operator- in-Responsible Charge (ORC) log. No deficiencies were found. FACILITY SITE REVIEW/OPERATIONS & MAINTENANCE: The facility utilizes two septic tanks (6,000 gallon, 12,000 gallon) that are operated in series, a 20ft. x 10 ft. dosing tank with dual siphons, dual 2048 sq. ft. surface sand filter beds covered with gravel, a recirculating pump station with dual recirculation and dual discharge pumps, and dual UV disinfection units. The facility appeared to be properly operated and maintained. No vegetation was detected on the sand filter beds. The ORC was very knowledgeable of the treatment processes and equipment used at the facility. The facility is staffed with one Grade IV ORC. A certified back-up operator has been designated and is available when the ORC is unable to visit the facility. LABORATORY: Water Tech Labs, Inc., (Certification#50) in Granite Falls, North Carolina has been contracted to provide analytical support. The lab was not evaluated during this inspection. The ORC performs the on-site tests for pH and TRC under the Water Tech Labs, Inc. laboratory certification. EFFLUENT/RECEIVING STREAM: The facility discharges into Ore Branch, which is a Class C water in the Catawba River Basin. The effluent was clear with no suspended solids or foam. The receiving stream did not appear to be negatively impacted. The discharge outfall was well maintained and accessible at the time of the inspection. Pumpkin Center Elementary and Middle School WWTP Page Three SELF-MONITORING PROGRAM: The facility began discharging in late October 1999. Self-monitoring reports were reviewed for the period October 1999 through March 2000, inclusive. No limit violations were reported. All monitoring frequencies are being performed in accordance with permit requirements. The required 10-day interval between the collection of samples for effluent ammonia was not adhered to for December 1999. FLOW MEASUREMENT: Effluent flow is measured continuously by a magnetic flow meter with totalizer and chart recording. The flow meter was calibrated (when installed) by Johnston, Inc. of Indian Trail, N.C. on 6/4/99. The ORC indicated that the flow meter would be calibrated on an annual basis. SLUDGE DISPOSAL: Septage is removed as needed by Robert's Septic Tank Service, Inc., of Maiden, NC. Final disposal is at the City of Newton Clarks Creek WWTP. SEWER OVERFLOW: Please be advised that pursuant to Part II, Section E of your NPDES permit, and North Carolina Administrative Code (NCAC) 15A 2B .0506 (a)(2), any failure of a collection sewer, pumping station or treatment facility resulting in a bypass without treatment of all or any portion of the wastewater shall be reported to the central office or the appropriate regional office (Mooresville Regional Office 704-663-1699) as soon as possible but no later than 24 hours from the time the permittee became aware of the bypass. Spills occurring on weekends or holidays can be reported by calling the North Carolina Division of Emergency Management at 919-733-3300. A written report shall also be provided within five (5) days of the time of the incident. The report shall contain a description of the bypass, and its cause; the period of the bypass, including exact dates and times, and if the bypass has not been corrected, the anticipated time it is expected to continue; and steps taken (or planned) to reduce, eliminate, and prevent recurrence of similar events. Any spill that reaches surface waters (i.e. any spill that reaches any water already present in a conveyance, stream, ditch, etc...) or any spill greater than 1,000 gallons on the ground that does not reach surface waters must be reported. An adequate spill response for those spills reaching surface waters should include an evaluation downstream of the point at which the spill entered surface waters to determine if a fish kill occurred. The evaluation should also include the collection of upstream dissolved oxygen and pH measurements for background information and dissolved oxygen and pH measurements at multiple points downstream of the entry point to document any negative impact. Failure to report the bypass of collection system, pumping station or treatment facility subjects violators to penalties of up to $25,000.00 per day per violation. • SOC PRIORITY PROJECT: Yes No_X_ To: Permits and Engineering Unit Water Quality Section Attention: Charles Weaver Date: October 13, 1999 NPDES STAFF REPORT AND RECOMMENDATION County: Lincoln Permit No. NO0086185 MRO No. 98-136 PART I - GENERAL INFORMATION 1 . Facility and Address: Pumpkin Center Elementary and Middle Schools Wastewater Treatment Facility Lincoln County Schools 353 North Generals Boulevard Lincolnton, North Carolina 28092 2 . Date of Investigation: 12-12-99 3 . Report Prepared By: Samar Bou-Ghazale, Env. Engineer I 4 . Persons Contacted and Telephone Number: Thomas C. Seagle III, Maintenance Director, Lincoln County Schools, (704) 736-4201. 5 . Directions to Site: From the intersection of Highways 16 and 150, travel southwest on Hwy 150 approximately 5 .2 miles to the junction with King Wilkinson Road (SR 1349) . Turn left (southeast) onto SR 1349 and travel approximately 0 .4 mile. The schools are located on the right (southwest) side of SR 1349. 6. Discharge Point (s) . List for all discharge points: Latitude: 35° 30 ' 53" Longitude: 81° 08 ' 07" Attach a U.S.G.S. map extract and indicate treatment facility site and discharge point on map. USGS Quad No. : E 14 SW USGS Quad Name: Maiden, NC. 7. Site size and expansion are consistent with application? Yes. 8. Topography (relationship to flood plain included) : Sloping southeast toward receiving stream at the rate of 10 to 15%. The site is not in a flood plain. 9. Location of nearest dwelling: No dwellings within 500 feet of the site. 10. Receiving stream or affected surface waters: Ore Bank Branch a. Classification: C b. River Basin and Subbasin No. : Catawba and 03-08-33 c. Describe receiving stream features and pertinent downstream uses: Fish and wildlife propagation, secondary recreation and agriculture. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1 . a. Volume of wastewater to be permitted: 0 . 012 MGD b. What is the current permitted capacity of the wastewater treatment facility? 0 . 012 MGD c. Actual treatment capacity of the current facility (current design capacity) ? 0. 012 MGD d. Date (s) and construction activities allowed by previous Authorizations to Construct issued in the previous two years: None. e. Please provide a description of existing or substantially constructed wastewater treatment facilities: The existing wastewater treatment consists of two (2) septic tanks in series, a dosing tank with dual siphons, two sand filters beds, a recirculating pump station, an UV disinfection unit, stand-by power generator, and cascade post aeration. NPDES Permit Staff Report Page 2 f. Please provide a description of proposed wastewater treatment facilities: N/A g. Possible toxic impacts to surface waters: Norte. h. Pretreatment Program (POTWs only) : N/A. 2 . Residuals handling and utilization/disposal scheme: a. If residuals are being land applied, please specify DWQ Permit No. : N/A. Residuals Contractor: N/A. Telephone No. : N/A. b. Residuals Stabilization: PSRP: N/A. RFRP: N/A. Other: N/A. c . Landfill : N/A. d. Other disposal/utilization scheme (specify) : Sludge is removed by Robert' s Septic Service and transported to the City of Lincolnton' s WWTP for final disposal . 3 . Treatment plant classification (attach completed rating sheet) : Class I, see attached rating sheet. 4 . SIC Code (s) : 8211 Wastewater Code (s) : Primary: 03 Secondary: Main Treatment Unit Code: 45007 PART III - OTHER PERTINENT INFORMATION 1 . Is this facility being constructed with Construction Grant Funds or are any public monies involved (municipals only) ? N/A. 2 . Special monitoring or limitations (including toxicity) requests : None. NPDES Permit Staff Report Page 3 3 . Important SOC, JOC or Compliance Schedule dates: (please indicate) 4 . Alternative Analysis Evaluation: Has the facility .evaluated all of the non-discharge options available. Please provide regional perspective for each option evaluated. Spray Irrigation: Insufficient land area available for a spray irrigation system. Connection to Regional Sewer System: No area-wide systems available in proximity to the schools. Subsurface: Insufficient land area available for a subsurface disposal system. Other Disposal Options: Not evaluated. 5. Air Quality and/or Groundwater concerns or hazardous materials utilized at this facility that may impact water quality, air quality or groundwater? No known air quality, groundwater or hazardous materials concerns. • 6 . Other Special Items: None. PART IV - EVALUATION AND RECOMMENDATIONS Lincoln County Schools requests renewal of its NPDES Permit for the discharge of treated wastewater from a septic tank/ recirculating sand filter system which is serving Pumpkin Center Elementary and Middle Schools. An on-site investigation revealed the WWTP to be in good operational conditions. It is recommended that the NPDES Permit be reissued to the applicant as requested. NPDES Permit Staff Report Page 4 , 71 („AL-k-7 t- /22,if Signature of Report Preparer (7--fr Water Quality Re ' oval Supervisor l D ( '74' Date NPDES Permit Staff Report Page 5 l t 1 '- 11 r I , l �_� 6 1( tnu) , •e •`, • 1A( I• ,: i , 1 7% 1f �1 (t / I i(I�•'I� 1 .i.( . ... , (\ 1 %. • \I1' ) 1 4\-1 \ ( t ,f (.> , y 1 , t -• �'i( , , f(' -'. ' .. r \\ U . if. Z---,.-.0 :' -..- i;:'•Ak_ kf. .,..:••,- ...( ,.. i : ,.! . pi? • 1 ` . ' I ' (( 1, ) l•'`tom ' ' ,\ �/ 3 tom \l �, , , ,, ',\ l�! '� • .'i 1 ` t ,r i 11 „�,11r !,n _ 1 j • k3 '' �''\'\ I (i( , '7r'- ,, 'I/ .( f ILrtiiplcinCdnlcl lI /fe \ . 1 lig () ) 1 / f �a 1 , J) ( y ��',,( .�� � 1 rrr'/i) / '•ti J a� I•. s,\ \, �(/ tt t •; j I QM) 1 i _\a99(( i/'"-%• 1 -�:' , ' r i/ f y • C.' .•`I ` ., ;/ i, .1 /I. a1 �o \ •\ I V 9 I r -' - I1-k- i .A..'1 • \9 *a-11 l ' 1 .. '� •1';/' 1 , '..( \ . 'y ••i -.' \ I I ' , I \ 1 Arov1:�1:( 1� r 1•', n 1;;' ' 1 t :a. 5�.)f l' • 1' lf. l�, t(• C.(.' " QP, p� 'r i la�l \ r/i�.Y( a �.��ti i 1 . 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Light-duty road, hard or scs KI ,• •401Y1 ..5(1(1f .-..:.-6000---- 7000 FEET -.= 1 =__-_ -1:_—_�� J//'��gs A6 NCWd��j igJ hard surface improved surface t'ti�t- I KILOMETER / / Secondary highway, ' L4c4)41 e L/`1 ,V hard surface — Unimproved road --• ___ RVAL 20 FEET / { T N SEA L1.VF.L Inlerslate Route I 1 U. S. Route n Stale Route • a NC `I QUADRANGLE I nCnnnN MAIDEN, N. C. 'JAL MAP ACCURACY STANDARDS N3530—W8107.5/7.5 ;URVEY,WASHINGTON, O.C. 20242 L/�, J �'�r AND SYMBOLS IS AVAILABLE ON REQUEST 1970 r ' AMS 4755 II SW SERIES V842 • W rAA /ca WATER POLLUTION CONTROL SYSTEM OPERATORS CERTIFICATION COMMISSION CLASSIFICATION RATING SHEET FOR WATER POLLUTION CONTROL SYSTEMS FACILITY INFORMATION: NAME OF FACILITY: ?U^V > C.Zt f'1E-c'/rn"7 (% i )J)/�- SC�- 0 MAILING ADDRESS: 3 3 A/0f l ti RL V/) G � G/4.1�� ti IDA �'/ Z S' "J COUNTY: L/A//'0L ) CONTACT PERSON: AL 7 pinks JFA6 6F TELEPHONE: (7(-.4) 72 (— PERMIT NO: ikkL GC, S 6 1 C. Check One: NC / WQ HEALTH DP ORC: - TOk°4 1 N NJ p A(2(1 TELEPHONE: (71--) 9 -- 04-¢1 RATING INFORMATION: (Before completing this section,please refer to pages 2-4) PERMITTED FLOW: () () MGD BNR? YES NO CHECK CLASSIFICATION: WASTEWATER: 1 V 2 3 4• COT T FCTION: 1 2 3 4 SPRAY IRRIGATION SUBSURFACE LAND APPLICATION PHYSICAL/CHEMICAL GRADE I GRADE II RATED BY: Sr REGION: /711i) DATE: / //2/99 REGIONAL OFFICE TELEPHONE NUMBER: (1 4) 66 — 16 cl lI j EXT: Z Permit NC0086185 cit434 ac `� D�(-- I4V Subject: Permit NC0086185 } l Date: Tue, 07 Sep 1999 09:21:24 -0400 A From: Charles Weaver <charles.weaver@ncmail.net> �et ) 17` To: tseagle@lincoln.k12.nc.us ti, f Mr. Seagle, the NPDES Unit received the permit renewal application for SEP _t 5 1999 the Pumpkin Center Elementary School on September 1, 1999. Thanks for submitting this package in a timely fashion. itmI +dll I'm sorry to inform you that the NPDES Unit has five vacant positions i (out of a total of 13). This staff shortage is delaying all of our permit renewals. Our remaining staff are currently reviewing Authorizations to Construct, speculative limit requests, major permit modifications and 201 plans ahead of permit renewals. This is necessary due to a variety of factors, including mandatory deadlines in the statutes which govern our program. If this staff shortage delays reissuance of NC0086185, the existing requirements in that permit will remain in effect until the permit is renewed (or other action is taken by the Division). We appreciate your patience and understanding as we operate with a depleted staff. If you have any questions about your permit (or the permit renewal process in general), simply reply to this e-mail. Sinc Charles l H. Weaver, Jr. NPDES Unit •#VA 1 of 1 9/7/99 9:21 AM r r P.O. Box 400, Lincolnton, NC 28093-0400 (704) 732-2261 5081 Al .119• SEP 0 1 1c''' 31 August 1999 rr cC+!RCE BRANCH Charles H Weaver Jr NC DENR/Water Quality/NPDES Unit 1617 Mail Service Center Raleigh NC 27699-1 6 1 7 Re: Renewal of NPDES Permit NC0086185 Pumpkin Center Elementary School Lincoln County Schools Lincoln County 1, Thomas C Seagle Ill. permittee, am hereby requesting renewal of the above referenced in accordance with Titlk 5 of NC Administrative Code 15A NCAC Subchapter 2H.0105. There have been no changes since the last request for a permit that I am aware of. The sludge management plan for the facility is as follows. Sludge will be pumped and removed as generated on a periodic basis by a local vendor(Robert's Septic Tank Service at this time) and taken to the local municipal waste treatment plant where it will be treated according to local regulations. Regards, l Thomas C Seagle Ill, Maintenance Director TCSIII:da "Excellence, our standard; learning our goal." NPDES PERMIT APPLICATION - SHORT FORM D To be filed only by dischargers of 100% domestic wastewater (<1 MGD flow) N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 North Carolina NPDES Permit Number NCOO $%fir 5 (if known) Please print or type 1. Mailing address of applicant/permittee: Facility Name Purekin cgrittlx Eler>errhary/Middle Schaal Owner Name Lincoln Canty Schools Street Address 353 N Generals Blvd .,; City Lincolr,ton State NC ZIP Code 2809'3 Telephone Number ( 704 ) 736-4200 Fax Number ( 704 ) 736-4244 e-mail Address -t.soogle@lincoln.k12.nc.us 2. Location of facility producing discharge: Name (If different from above) ►'p Center Elementary/Middle School Facility Contact Person Tams C Seagle III, Maintenance Director Street Address or State Road 3970/3980 King ti Rd City / Zip Code Linc olrrtan NC aLU2 County Lincoln Telephone Number ( 704 ) 736-1394 (Elementary); (704) 736-0262 (Middle) 704)7%-4291 3. Reason for application: Expansion/Modification * Existing Unpermitted Discharge Renewal ***** New Facility * Please provide a description of the expansion/modification: 4. Description of the existing treatment facilities (list all installed components with capacities): 2 Septic tanks w/rrdnirtum treatment capacities of 12,000 & 6,000 gallons, respectively. A dosing tank w/minimum treatment capacity of 2,500 gallons. Above grand sand filter beds 32' x 64' (2). An ultraviolet disinfection system & a vet Hell for recirculation. Page 1 of 2 Version 6/99 NPDES PERMIT APPLICATION - SHORT FORM D To be filed only by dischargers of 100% domestic wastewater (<1 MGD flow) 5. Description of wastewater (check all that apply): Type of Facility Generating Wastewater Industrial Number of Employees Commercial Number of Employees Residential Number of Homes School X)000( Number of Students/Staff 1.084/105 Other Describe the source(s) of wastewater (example: subdivision, mobile home park, etc.): School 6. Number of separate wastewater discharge pipes (wastewater outfalls): One (1) 7. If the facility has multiple discharge outfalls, record the source(s) of wastewater for each outfall: N/A 8. Name of receiving stream(s) (Provide a map showing the exact location of each outfall): Ore Bank Branch in the Catavba River Basin I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. fllairds C Seagle III Printed Name of Person Signing Maintenance Director sy Title OB/31/99 Sig ature of Ap Date Signed North Carolina General Statute 143-215.6(b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report. plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $10,000, or by imprisonment not to exceed six months, or by both. 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', "\., ,, /41 sip ROAD CLASSIFICATION SCALE 1 :24 000 • PRIMARY HIGHWAY IMPROVED ROAD,HARD OR 0 1 MILE HARD SURFACE - E I I t I SECONDARY HIGHWAY 0 7000 FEET HARD SURFACE • UNIMPROVED ROAD = _ _ ( I l""•""- I I" I I 1 0 1 KILOMETER Latitude 35°30'53" Longitude 81°08'07" l i I---I_ I I Map# E14SW Sub-basin 03-08-33 CONTOUR INTERVAL 20 FEET Stream Class C QUAD LOCATION Discharge Class 100 %Domestic Pumpkin Center School Receiving Stream Ore Bank Branch 185 Lincolnncoln County Design Q 0.012 MGD Permit expires 7/31/01 MAY-30 00 13:17 FROM:WATER TECH LABS,INC. 17043965761 TO:7046636040 PAGE:03 Date: /0-- —i q • FACILITY NAME: PtIgh .1,,i S NPDES PERMIT #: --`11 COO (.z I S DISCHARGE #: 0 ( ._ I, -- Nam— ct.— Permittee{please print or type) Signature or' M. Delegate signatory authority to t 25!F011,d4'-7/7 at.tr: For submission of a DMR monthly monitoring report form MR-I and/or MR-3 as applicable to be filed with the DIVISION OF WATER QUALITY, RALEIGH NC. State of North Carolina 4111 Department of Environment rA and Natural Resources _ Division of Water Quality James B. Hunt, Jr., Governor I'lCDEt"IR Wayne McDevitt, Secretary NORTH CAROLINA DEPARTMENT OF Kerr T. Stevens, Director ENVIRONMENT AND NATURAL RESOURCES June 25, 1999 THOMAS C. SEAGLE III Lincoln County Schools 353 NORTH GENERALS BOULEVARD LINCOLNTON, NC 28092 Subject:Renewal of NPDES Permit NC0086185 Pumpkin Center Elementary School LINCOLN County Dear Permittee: The subject permit expires on February 29, 2000. North Carolina Administrative Code 15A NCAC 2H.0105(e) requires that an application for permit renewal be filed at least 180 days prior to expiration of the current permit. To satisfy this requirement, your renewal package must be sent to the Division postmarked no later than September 2, 1999. Failure to request renewal of the permit by this date will result in a civil assessment of at least$250.00. Larger penalties may be assessed depending upon the delinquency of the request. If any wastewater discharge will occur after September 2, 1999 (or if continuation of the permit is desired), the current permit must be renewed. Operation of wastewater treatment works or continuation of discharge after September 2, 1999 would violate North Carolina General Statute 143- 215.1 and could result in assessment of civil penalties of up to $10,000 per day. If all wastewater discharge has ceased at your facility and you wish to rescind this permit, contact Robert Farmer of the Division's Compliance Enforcement Unit at (919) 733-5083, extension 531. You may also contact the Mooresville Regional Office at (704) 663-1699 to begin the rescission process. Use the enclosed checklist to complete your renewal package. The checklist identifies the items you must submit with the permit renewal application. If you have any questions, please contact me. My telephone number, fax number and e-mail address are listed below. Sincerely, Charles H. Weaver, Jr. NPDES Unit cc: Central Files 4Yiooresville Regional Office, Water Quality Section NPDES File 1617 Mail Service Center,Raleigh,North Carolina 27699-1617 919 733-5083,extension 511 (fax)919 733-0719 An Equal Opportunity Affirmative Action Employer Charles_Weaver@h2o.enr.state.nc.us NPDES Permit NC0086185 Lincoln County Schools LINCOLN County The following items are REQUIRED for all renewal packages: ❑ A cover letter requesting renewal of the permit and documenting any changes at the facility since issuance of the last permit. Submit one signed original and two copies. ❑ The completed application form (copy attached), signed by the permittee or an Authorized Representative. Submit one signed original and two copies. ❑ If an Authorized Representative (see Part II.B.11.b of the existing NPDES permit) prepares the renewal package, written documentation must be provided showing the authority delegated to the Authorized Representative. ❑ A narrative description of the sludge management plan for the facility. Describe how sludge (or other solids) generated during wastewater treatment are handled and disposed. If your facility has no such plan (or the permitted facility does not generate any solids), explain this in writing. Submit one signed original and two copies. The following items must be submitted ONLY by Industrial facilities which discharge process wastewater: ❑ Submit the last 3 years' production data for the facility. Use units consistent with those required for reporting to EPA. ❑ Industrial facilities classified as Primary Industries (see Appendix A to Title 40 of the Code of Federal Regulations, Part 122) must submit a Priority Pollutant Analysis (PPA) in accordance with 40 CFR Part 122.21. If the PPA is not completed within one week of September 2, 1999, submit the application package without the PPA. Submit the PPA as soon as possible after September 2, 1999. The above requirements do NOT apply to municipal or non-industrial facilities. PLEASE NOTE: Due to a change in fees effective January 1, 1999, there is no renewal fee required with your application package. Send the completed renewal package to: Mr. Charles H. Weaver,Jr. NC DENR/Water Quality/NPDES Unit 1617 Mail Service Center Raleigh,NC 27699-1617 0 Engineers Consulting Engineers ineers :_ Dewberry & Davis B g a Planners 600 Lexington Ave. CS Surveyors Charlotte. NC 28203 / 704 342-0401 (� Fax 704 332-3468 ellow November 11, 1999 0 � NOV 1 1999 NOV 17 IC./9 NPDES Unit I DENR/DWQ r'f P QUALITY OTI'"..Ir t�! i rpiR. �+ I P.O. Box 29535 po Si�. ! ,ANCN 3+. }iF MAIM ?x r Raleigh, NC 27626-0535 RE: AUTHORIZATION TO CONSTRUCT LINCOLN COUNTY SCHOOLS — PUMPKIN CENTER MIDDLE SCHOOL DEWBERRY & DAVIS PROJECT: C7031 Gentlemen: Please find enclosed one (1) copy of the Engineer's Certification for the referenced project. Please note that electrical service to the facility is provided from the school building. Design and construction inspection of backup power for the school was provided by others. As such, our certification does not include the standby power generator. If you have any comments or questions or require further information, please contact this office at your earliest convenience. Sincerely, Dewberry &Davis Birk Ayer, P. . Project Engineer Attachments CC: Mr. Ed Hatley, Lincoln County Schools S:\PROJECTS\C7031\CORRES P\NPDES.DOC l�. rJu?I���•�`�'hp '�1p 'II�Y+t'5 �1 r� �Y�n.il / (X Virginia Maryland North Carolina California Georgia New Jersey New York Connecticut Massachusetts Pennsylvania Texas Oklahoma it No. NC0086185 C Number 086185ACA' 12/10/98 Page 4 Engineer's Certification I, Birkie Ayer, P.E. , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction - of the project, Pumpkin Center School WWTP , Lincoln County for the Project Name Location Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following installations: • • Two (2)20 ft x 10 ft septic tanks. • A 20 ft x 10 ft dosing tank with dual siphons. • Two (2)2048 sq. ft. sand filter beds with liners, distribution piping and underdrains. • A recirculating pump station with dual recirculation and dual discharge pumps. • A dual module UV disinfection unit. • On-site potable water with back-flow prevention. • Electrical controls, manholes, piping, valves and appurtenances. As required in the this ATC, the following requirements have been met: 1. The installation of a continuous recording meter as required by the NPDES permit. 2. Storing spare UV racks and bulbs on site for use in emergency or failure. ing eutage;,-- I certify that the construction of the above referenced project... was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature /6„,„...ZRegistration No. 24060 Date November 10, 1999 In addition,please check one of the following: D There are still some major components that require completion. Another Engineer's Certificate will be submitted once all substantial construction has been completed. ® All substantial construction has been completed. The permittee understands that they are required to meet any new permit limits at the expanded flow. Please notify compliance. Mail this Certification to the NPDES Unit DENR/DWQ P.O.Box 29535 Raleigh,NC 27626-0535. 86185ACA ATC Itr State of North Carolina Department of Environment ;AN JAN 11 iv- - and Natural Resources .461171FrAk James B. Hunt, Jr., Governor Wayne McDevitt, Secretary E c FJ F. C.D. Malone, Vice Chairman January 04, 1999 CER l'll~lED MAIL RETURN RECEIPT REQUESTED Lincoln County School . Mr. Thomas C. Seagle III • PO Box 400 Lincolnton, N.C. 28093 Subject: Classification of Water Pollution Control System Pumpkin Center School WWTP Permit No. NC0086185 Lincoln County Dear Mr. Seagle: In accordance with North Carolina General Statute § 90A-37, the Water Pollution Control System Operators Certification Commission is required to classify all water pollution control systems. The Rating Scale for classification of wastewater treatment facilities, found at 15A NCAC 8C .0002, was adopted by the Commission to classify water pollution control systems. The classification of a facility is determined by definition or by the total number of points for all components of the treatment process. The Water Pollution Control System Operators Certification Commission has determined that the subject facility is classified as a Grade 1 Wastewater Treatment Plant. As required by 15A NCAC 8A .0202 and your permit, you must designate a Grade 1 or higher Operator in Responsible Charge (ORC) and a Back Up Operator with at least a Grade 1 cert., ; once construction is 50% complete. Please submit to this office by February Il., 1998 a projected date when the facility will be 50% complete. Failure to designate a ►ro!- * certified operator and back-up operator constitutes a violation of the permit issue. or thi• facility. Water Pollution Control System Operators Certification Commission P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-0026 FAX 919-733-1338 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post-consumer paper If you have any questions concerning this classification or the designation of an ORC, please contact Tony Arnold at 919/733-0026 ext. 315. Sincerely, Dwig t Lancaster, Supervisor Technical Assistance and Certification Unit cc: Charles Weaver, Permits and Engineering Central File inimm TAC Files Enclosure DESIGNATION FORM • OPERATOR IN RESPONSIBLE CHARGE OF . WATER POLLUTION CONTROL SYSTEMS _ _ FACILITY INFORMATION:' Facility: _ Address:. City: State: Zip: Permit # : County Please Check Type of Facility: Wastewater Class I Class II Class III Class IV, -. Collection 'Class I Class II Class III Class IV Spray Irrigation Land Application : Subsurface,' , ****************************: ************************************** OPERATOR IN RESPONSIBLE CHARGE Please Print Name:_ Mailing Address: City: State: Zip Code: - Certificate Types and Grade: Certificate #s: Social Security #: Work Phone: Home Phone: Signature: Date: . . ******************************************************************* BACK-UP OPERATOR Please Print Name: Mailing Address: • City: State: Zip Code: Certificate Types and Grade: = Certificate #s: Social Security #: Work Phone:_ Home Phone: • - Signature: Date: ******************************************************************* SYSTEM OWNER/ADMIN. OFFICER Please Print Name:_ Mailing Address , City: State: Zip Code >_.. a; , Telephone # `. - ` _ r , t > Signature: - .. , . --.,1 g �� , ,. - Date: 1. _ t' �•� �.. ******************************************************************* , s t.r `.` Please•'Mail to ; , r _t • ri_ > y u WPCSOCC x . - PO Box 29535 • �, -,f = t X " Raleigh, NC 27626-0535 - t 'K; 1.._ VJNatura1 Resourcesivision of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary NCDENR A. Preston Howard, Jr., P.E., Director December 10, 1998 `y DEC f' 1998 Mr. Thomas C. Seagle III Lincoln County Schools g+rrs'GH " ,.,,, ;Ty-YitlA144:1e 11 P.O. Box 400 r}.,...,°:,$E ALabala MN Lincolnton, North Carolina 28093 Subject: Authorization to Construct Permit No. NC0086185 Project No. 086185ACA Pumpkin Center School Lincoln County Dear Mr. Seagle: The Division received a letter of request for an Authorization to Construct August 10, 1998 and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the construction of a new 0.012 MGD wastewater treatment facility at the Pumpkin Center School in Lincoln County with discharge into Ore Bank Branch in the Catawba River Basin. Specifically, authorization is granted for the construction/installation of: • Two (2) septic tanks with capacities of 6,000 gallons and 12,000 gallons; • A 20 ft x 10 ft dosing tank with dual siphons; • Two (2) 2048 sq. ft. sand filter beds with liners, distribution piping and underdrains; • A recirculating pump station with dual recirculation and dual discharge pumps; • A dual module UV disinfection unit; • On-site potable water with back-flow prevention; and • Electrical controls, manholes,piping,valves and appurtenances. This ATC is issued contingent upon the following requirements being met: 1. The installation of a continuous recording meter as required by the NPDES permit; 2. Storing spare UV racks and bulbs on site for use in emergency or failure; and 3. Installation of an automatically activated standby generator to provide power during outages. In addition,this ATC recommends the following: • The installation of cleanouts and long sweep elbows in piping to decrease the probability of clogging due to solids; • Venting to the surface of underdrain lines to increase aeration of the sand bed; • Providing for the adjustment of flow at each discharge line; • Installation of a grease trap if the school will have a cafeteria; P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083/FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/10%post-consumer paper Permit No.NC0086185 ATC Number 086185ACA 12/10/98 Page 2 • Use of a sand filter media of a larger effective size; and • The installation of tablet chlor./dechlor. chambers for backup of UV power. This Authorization to Construct is issued in accordance with Part III, Paragraph A of NPDES Permit No. NC0086185 issued March 30, 1998, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0086185. The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the North Carolina Division of Water Quality. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Mooresville Regional Office, telephone number (704) 663-1699, shall be notified at least forty- eight(48)hours in advance of operation of the installed facilities so that an in-place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to the NPDES Unit, P.O. Box 29535,Raleigh,NC 27626-0535. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A, .0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A, Chapter 8A, .0202. Once the facility is classified, the Permittee must submit a letter to the Certification Commission which designates the operator in responsible charge within thirty days after the wastewater treatment facilities are 50%complete. The Permittee shall maintain a copy of the approved plans and specifications on file for the life of the facility. The Operational Agreement between the Permittee and the Environmental Management Commission is incorporated herein by reference and is a condition of this Permit. Noncompliance with the terms of the Operational Agreement shall subject the Permittee to all sanctions provided by G. S. 143-215.6 for violation of or failure to act in accordance with the terms and conditions of this Permit. Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee to an enforcement action by the Division of Water Quality in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. 86185ACA ATC ltr Permit No.NC0086185 ATC Number 086185ACA 12/10/98 Page 3 The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. One (1) set of approved plans and specifications is being forwarded to you. If you have any questions or need additional information, please contact Steve Pellei, telephone number (919) 733-5083, extension 516. Sincere , ' )1ZC174.------- Fes. Preston Howard, Jr., P.E. cc: Central Files NPDES Unit, Permit File •,, 4, ,,e-Regional Office, W*er Q1 h1y i Technical Assistance and Certification Unit Mr. Jeffrey McClintock, Dewberry & Davis 600 Lexington Avenue Charlotte,North Carolina 28203 86185ACA ATC ltr Permit No.NC0086185 ATC Number 086185ACA 12/10/98 Page 4 Engineer's Certification I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project, , for the Project Name Location Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following installations: • Two (2)20 ft x 10 ft septic tanks. • A 20 ft x 10 ft dosing tank with dual siphons. • Two (2)2048 sq. ft. sand filter beds with liners, distribution piping and underdrains. • A recirculating pump station with dual recirculation and dual discharge pumps. • A dual module UV disinfection unit. • On-site potable water with back-flow prevention. • Electrical controls, manholes, piping, valves and appurtenances. As required in the this ATC, the following requirements have been met: 1. The installation of a continuous recording meter as required by the NPDES permit. 2. Storing spare UV racks and bulbs on site for use in emergency or failure. 3. Installation of an automatically activated standby generator to provide power during outages. I certify that the construction of the above referenced project... was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Registration No. Date In addition, please check one of the following: D There are still some major components that require completion. Another Engineer's Certificate will be submitted once all substantial construction has been completed. ❑ All substantial construction has been completed. The permittee understands that they are required to meet any new permit limits at the expanded flow. Please notify compliance. Mail this Certification to the NPDES Unit DENR/DWQ P.O.Box 29535 Raleigh,NC 27626-0535. 86185ACA ATC ltr Sate of North Carolina • - Department of Environment ( and Natural Resources ,� • • Division of Water Quality Y . James B. Hunt, Jr., Governor Wayne McDevitt, Secretary DEN R A. Preston Howard, Jr., P.E., Director \ N.C. March 30, 1998 e, NAT1J'.` Mr. Thomas C. Seagle III APR 2 1998 Lincoln County Schools ASSM EIV'iAs. 9114 P.O. Box 400 i E EE R t efliCE Lincolnton, North Carolina 28093 Subject: Issuance of NPDES Permit NC0086185 Pumpkin Center Schools WWTP Lincoln County Dear Mr. Seagle: The Division received your application for a wastewater discharge permit on May 19, 1997. Division personnel have reviewed and approved your application. Accordingly, we are forwarding herewith the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated December 6, 1983, and as subsequently amended. The Division received a comment letter from Mr. Ed Hatley (Associate Superintendent, Lincoln County Schools) on March 12, 1998. In response to Mr. Hatley's comments, the header on the Effluent Limitations and Monitoring Requirements page has been modified to indicate the discharge of"treated domestic wastewater". Mr. Hatley's request to change the dates for the Summer and Winter periods specified in the permit cannot be granted. The date ranges for Summer (April 1 - October 31) and Winter • (November 1 - March 31) are set by the U.S. Environmental Protection Agency and cannot be changed by the Division. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611-7447. Unless such demand is made, this decision shall be final and binding. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone(919)733-5083 FAX(919)733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled /10%post-consumer paper Please note that this permit is not transferable except after notice to the Division. Complete and submit the enclosed Permit Name / Ownership Change Form if a change in ownership or control of this discharge occurs. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Mark McIntire at telephone number (919) 733-5083, extension 553. Sincerely, Original Signed By David A. Goodrich A. Preston Howard, Jr., P. E. cc: Central Files Mr. Roosevelt Childress, EPA NPDES Unit Point Source Compliance Enforcement Unit • Permit No. NC0086185 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Lincoln County Schools is hereby authorized to discharge wastewater from a facility located at Pumpkin Center Schools off NCSR 1349 Iron Station Lincoln County to receiving waters designated as Ore Bank Branch in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective May 1, 1998. This permit and authorization to discharge shall expire at midnight on February 29, 2000. Signed this day March 30, 1998. Original Signed By David A. Goodrich A. Preston Howard, Jr., P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit No. NC0086185 SUPPLEMENT TO PERMIT COVER SHEET Lincoln County Schools Board of Education is hereby authorized to: 1. Operate, after receiving an Authorization to Construct, a 0.012 MGD wastewater treatment facility located at Pumpkin Center School, off of NCSR 1349 in Iron Station, Lincoln County (see Part III of this permit), 2. Discharge from said treatment works at the location specified on the attached map into Ore Bank Branch which is classified C waters in the Catawba River Basin. . • 1 •' .-' --J i ' I (1 (.--. —Y;7;--)s,/ r--,---...' (-X C i• (_:,- ( _ ,,, L--, \ r1 .----7--.— -- .,,. • , • . -1 • „ • , ) •s • , iii, T. ; , ( _ 7 i. ,- .((--,.,,r- 1_`. ) • I \N • • i. ( / -r., (�/ ( f rl E3*• , (1 6-3) ,;'I ' —4 U • .l, j l 1. (i - Ma•�ev, i i �— 1 1 w ((� I iif.. ,"-- •— .��( - (ter -V-.• ,• • /,44m-..do ,a fh ) \. - � \` �� �' , \ (t _� C -- 1./• /( i —\`1 ' j , ,... , _.- - ( .-, • i ,,, \_...,---.) r) r))...) i______ :_.-_-,z .. --.,.,•••-,., 0----:::-...._.,„"J -, 1 \\J` li -1 ` — Y1'\ f;� rf� ', i ' 2 2'` Pumpkin Cenler f ' 'II •L.0. \\q / -_, , ,,.-- . •-, .. • .7* 1 ,,..) • ,ram !. .)' - - .1 / ,! 1 \s,:;C1 I( (j :, ,:.,..„---, , r . ' , , , ' j I r r' F ,J 1 , l .. ,' \\ ROAD CLASSIFICATION SCALE 1 :24 000 pP':•Ao H� 13,IWPV LIGHT-DUTY ROAD,HARD OR 0 1 MILE HAR S C ,,RFACE IMPROVED SURFACE }---.....1 0 , 7000 FEET SECO•.CAOY HIGHWAY a HAP:SURc ACE =ME= UNIMPROVED ROAD = = = I-------1 l'---- -1 f'I� H 1 0 1 KILOMETER Latitude 35°30'53" Longitude 81°08'07" I--' i---I ! Map# El4SW Sub-basin 03-08-33 CONTOUR INTERVAL 20 FEET Stream Class C QUAD LOCATION Discharge Class l00 r, Domestic Pumpkin Center School ReceivingStream Ore Bank Branch NC0086185 Lincoln County Design Q 0.012 MGD Permit expires 7/31/01 t A. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - FINAL Permit No. NC0086185 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge treated domestic waste water from outfall(s) serial number 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Weekly Daily Measurement Sample Sample Average Average Maximum Frequency Type Location1 Flow(MGD) . 0.012 Continuous Recorder I or E BOD, 5-day, 20°C 30.0 mg/L 45.0 mg/L Weekly Grab E Total Suspended Solids 30.0 mg/L 45.0 mg/L Weekly Grab E NH3-N (April 1 -October 31) 9.8 mg/L Weekly Grab E NH3-N (November 1 - March 31) 2/Month Grab E Fecal Coliform (geometric mean) 200/100 ml 400/ 100 ml Weekly Grab E ® Total Residual Chlorine 28 pg/L 2/Week Grab E Temperature Weekly Grab E pH2 Weekly Grab E NOTES: I Sample Locations: I -Influent, E -Effluent 2 The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. There shall be no/Idischarge of floating solids or visible foam in other than trace amounts. r • PART I Section B. Schedule of Compliance 1. The permittee shall comply with Final Effluent Limitations specified for discharges in accordance with the following schedule: Permittee shall comply with Final Effluent Limitations by the effective date of the permit unless specified below. 2. Permittee shall at all times provide the operation and maintenance necessary to operate the existing facilities at optimum efficiency. • • 3. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next schedule requirements. I Part II Page l of 14 • PART II STANDARD CONDITIONS FOR NPDES PERMITS SECTION A. DEFINITIONS 1. Permit Issuing Authority The Director of the Division of Water Quality. 2. DEM or "the Division" Means the Division of Water Quality, Department of Environment, Health and Natural Resources. 3. EMC Used herein means the North Carolina Environmental Management Commission. 4. Act or "the Act" The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended, 33 USC 1251,et. seq. 5. Mass/Day Measurements a. The "monthly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month. It is therefore, an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as "Monthly Average" in Part I of the permit. b. The "weekly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar week (Sunday - Saturday) on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such week. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the week and then dividing this sum by the number of days the tests were reported. This limitation is identified as "Weekly Average" in Part I of the permit. c. The "maximum daily discharge" is the total mass (weight) of a pollutant discharged during a calendar day. If only one sample is taken during any calendar day the weight of pollutant calculated from it is the "maximum daily discharge." This limitation is identified as "Daily Maximum," in Part I of the permit. d. The "average annual discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar year on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such year. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the year and then dividing this sum by the number of days the tests were reported. This limitation is defined as "Annual Average" in Part I of the permit. • Part II Page 2 of 14 • 6. Concentration Measurement a. The "average monthly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average monthly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar month. This limitation is identified as "Monthly Average" under "Other Limits" in Part I of the permit. b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar week (Sunday/Saturday) on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such week(arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average weekly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under "Other Limits" in Part I of the permit. c. The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. If only one sample is taken during any calendar day the concentration of pollutant calculated from it is the "Maximum Daily Concentration". It is identified as "Daily Maximum" under "Other Limits" in Part I of the permit. d. The "average annual concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day . The average yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year. This limitation is identified as "Annual Average" under "Other Limits" in Part I of the permit. e. The "daily average concentration" (for dissolved oxygen) is the minimum allowable amount of dissolved oxygen required to be available in the effluent prior to discharge averaged over a calendar day. If only one dissolved oxygen sample is taken over a calendar day, the sample is considered to be the "daily average concentration" for the discharge. It is identified as "daily . average" in the text of Part I. f. The "quarterly average concentration" is the average of all samples taken over a calendar quarter. It is identified as "Quarterly Average Limitation" in the text of Part I of the permit. g. A calendar quarter is defined as one of the following distinct periods: January through March, April through June,July through September,and October through December. • Part II Page 3 of 14 7. Other Measurements a. Flow, (MGD): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. b. An"instantaneous flow measurement" is a measure of flow taken at the time of sampling,when both the sample and flow will be representative of the total discharge. c. A"continuous flow measurement"is a measure of discharge flow from the facility which occurs continually without interruption throughout the operating hours of the facility. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. 8. Types of Samples a. Composite Sample: A composite sample shall consist of: (1) a series of grab samples collected at equal time intervals over a 24 hour period of discharge and combined proportional to the rate of flow measured at the time of individual sample collection, or (2) a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined by use of a flow recorder and totalizer, and the present gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at the treatment system, or (3)a single,continuous sample collected over a 24 hour period proportional to the rate of flow. In accordance with (1) above, the time interval between influent grab samples shall be no greater than once per hour, and the time interval between effluent grab samples shall be no greater than once per hour except at wastewater treatment systems having a detention time of greater than 24 hours. In such cases, effluent grab samples may be collected at time intervals evenly spaced over the 24 hour period which are equal in number of hours to the detention time of the system in number of days. However, in no case may the time interval between effluent grab samples be greater than six (6)hours nor the number of samples less than four(4) during a 24 hour sampling period. b. Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. Grab samples must be representative of the discharge or the receiving waters. 9. Calculation of Means a Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. b. Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one (1). c. Weighted by Flow Value: Weighted by flow value means the summation of each concentration times its respective flow divided by the summation of the respective flows. r Part II Page 4 of 14 10. Calendar Day A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. 11.Hazardous Substance A hazardous substance means any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 12.Toxic Pollutant • A toxic pollutant is any pollutant listed as toxic under Section 307(a)(I) of the Clean Water Act. SECTION B. GENERAL CONDITIONS 1. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application. a. The permittee shall comply with effluent standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d) of the Clean Water Act within the time provided in the regulations that establish these standards or prohibitions or standards for sewage sludge use or disposal,even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation,or imprisonment for not more than 3 years,or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $10,000 per violation with the maximum amount not to exceed $125,000. [Ref: Section 309 of the Federal Act 33 U.S.C. 1319 and 40 CFR 122.41 (a)] c. Under state law, a civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions,or requirements of a permit: [Ref: North Carolina General Statutes§ 143-215.6A[ d. Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302, 306, 307, 308, 318, or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class I violations are not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $25,000. Penalties for Class II violations are not to exceed $10,000 per day for each day during which the violation continues,with the maximum amount of any Class I1 penalty not to exceed $125,000. Part II Page 5 of 14 2. Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in violation of this permit which has a reasonable likelihood of adversely affecting human health or the environment. 3. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II, C-4) and "Power Failures" (Part 11, C-7), nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 4. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 5. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 6. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 7. severability The provisions of this permit are severable, and if any provision of this permit, or the application of any proviston of this permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby. 8. Duty to Provide Information . The permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying,revoking and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required to be kept by this permit. 9. Duty to Reapply If the permittee wishes to continue an activity regulated by this permit after the expiration date of this permit, the permittee must apply for and obtain a new permit. t Part 11 Page 6 of 14 10. Expiration of Permit The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit such information, forms,and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et.seq. 11. Signatory Requirements All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any.other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million(in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.);and (3) The written authorization is submitted to the Permit Issuing Authority. c. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Part II Page 7 of 14 12. Permit Actions This permit may be modified,revoked and reissued,or terminated for cause. The filing of a request by the permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does not stay any permit condition. 13. Permit Modification.Revocation and Reissuance.or Termination The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit,revoking and reissuing the permit,or terminating the permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. • 14. Previous Permits All previous National Pollutant Discharge Elimination System Permits issued to this facility, whether for operation or discharge, are hereby revoked by issuance of this permit. IThe exclusive authority to operate this facility arises under this permit. The authority to operate the facility under previously issued permits bearing this number is no longer effective. I The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System govern discharges from this facility. SECTION C. OPERATION AND MAINTENANCE OF POLLUTION CONTROLS 1. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater treatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified back-up operator of the appropriate type and any grade to comply with the conditions of Title 15A, Chapter 8A .0202. The ORC of the facility must visit each Class 1 facility at least weekly and each Class II, III, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A, Chapter 8A .0202. Once the facility is classified, the permittee shall submit a letter to the Certification Commission which designates the operator in responsible charge within thirty days after the wastewater treatment facilities are 50% complete. 2. Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of the permit. . Pan II Page 8 of l4 3. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit. 4. Bypassing of Treatment Facilities • • a. Definitions (1) "Bypass" means the known diversion of waste streams from any portion of a treatment facility including the collection system, which is not a designed or established or operating mode for the facility. (2) "Severe property damage" means substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. b. Bypass not exceeding limitations. The permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the provisions of Paragraphs c.and d.of this section. c. Notice (1) Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. (2) Unanticipated bypass. The permittee shall submit notice of an unanticipated bypass as required in Part II, E. 6.of this permit. (24 hour notice). • d. Prohibition of Bypass (I) Bypass is prohibited and the Permit Issuing Authority may take enforcement action against a permittee for bypass,unless: (A) Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; (B) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and (C)The permittee submitted notices as required under Paragraph c. of this section. (2) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse affects, if the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph d. (1) of this section. t Part II Page 9 of 14 5. Upsets a. Definition. "Upset " means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. b. Effect of an upset. An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the requirements of paragraph c. of this condition are met. No determination made during administrative review of claims that noncompliance was caused by upset, and before an action for noncompliance, is final administrative action subject to judicial review. c. Conditions necessary for a demonstration of upset. A permittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed,contemporaneous operating logs,or other relevant evidence that: (1) An upset occurred and that the permittee can identify the cause(s)of the upset; (2) The permittee facility was at the time being properly operated; and (3)The permittee submitted notice of the upset as required in Part II, E. 6. (b) (B) of this permit. (4) The permittee complied with any remedial measures required under Part II, B. 2. of this permit. d. Burden of proof. In any enforcement proceeding the permittee seeking to establish the occurrence of an upset has the burden of proof. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. The permittee shall comply with all existing federal regulations governing the disposal of sewage sludge. Upon promulgation of 40 CFR Part 503,any permit issued by the Permit Issuing Authority for the utilization/disposal of sludge may be reopened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR Part 503. The permittee shall comply with applicable 40 CFR Part 503 Standards for the Use and Disposal of Sewage Sludge (when promulgated) within the time provided in the regulation, even if the permit is not modified to incorporate the requirement. The permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. 7. Power Failures The permittee is responsible for maintaining adequate safeguards as required by DEM Regulation, Title 15A, North Carolina Administrative Code, Subchapter 2H, .0124 Reliability, to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. • Part II Page 10 of 14 SECTION D. MONITORING AND RECORDS 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority. 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (DEM No. MR I, 1.1, 2, 3) or alternative forms approved by the Director, DEM, postmarked no later than the 30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Water Quality Water Quality Section ATTENTION: Central Files Post Office Box 29535 Raleigh, North Carolina 27626-0535 3. Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than + 10% from the true discharge rates throughout the range of expected discharge volumes. Once-through condenser cooling water flow which is monitored by pump logs,or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136; or in the case of sludge use or disposal, approved under 40 CFR 136,unless otherwise specified in 40 CFR 503, unless other test procedures have been specified in this permit. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and e • Part II Page 11 of 14 reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level)approved method must be used. 5. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction,be punished by a fine of not more than$10,000 per violation,or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more than$20,000 per day of violation,or by imprisonment of not more than 4 years,or both. 6. Records Retention Except for records of monitoring information required by this permit related to the permittee's sewage sludge use and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40 CFR 503), the permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, copies of all reports required by this permit, for a period of at least 3 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. 7. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a. The date,exact place,and time of sampling or measurements; b. The individual(s) who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used;and f. The results of such analyses. 8. Inspection and Entry The permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), upon the presentation of credentials and other documents as may be required by law,to; a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted,or where records must be kept under the conditions of this permit; • b. Have access to and copy,at reasonable times,any records that must be kept under the conditions of this permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment),practices,or operations regulated or required under this permit;and d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act,any substances or parameters at any location. • Part II • Page 12 of 14 SECTION E. REPORTING REOUIREMENTS 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. Planned Changes The permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility. Notice is required only when: a. The alteration or addition to a permitted facility may meet one of the criteria for determining whether a facility is a new source in 40 CFR Part 122.29 (b);or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This notification applies to pollutants which are subject neither to effluent limitations in the permit, nor to notification requirements under 40 CFR Part 122.42 (a) (1). c. The alteration or addition results in a significant change in the permittee's sludge use or disposal practices, and such alternation, addition or change may justify the application of permit conditions that are different from or absent in the existing permit, including notification of additional use or disposal sites not reported during the permit application process or not reported pursuant to an approved land application plan. 3. Anticipated Noncompliance The permittee shall give advance notice to the Director of any planned changes in the permitted facility or activity which may result in noncompliance with permit requirements. 4. Transfers This permit is not transferable to any person except after notice to the Director. The Director may require modification or revocation and reissuance of the permittee and incorporate such other requirements as may be necessary under the Clean Water Act. 5. Monitoring Reports Monitoring results shall be reported at the intervals specified elsewhere in this permit. a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See Part II. D. 2 of this permit)or forms provided by the Director for reporting results of monitoring of sludge use or disposal practices. b. If the permittee monitors any pollutant more frequently than required by the permit, using test procedures specified in Part II, D. 4. of this permit or in the case of sludge use or disposal, approved under 40 CFR 503,or as specified in this permit, the results of this monitoring shall be included in the calculation and reporting of the data submitted in the DMR. c. Calculations for all limitations which require averaging of measurements shall utilize an arithmetic mean unless otherwise specified by the Director in the permit. e Part II Page 13 of 14 6. Twenty-four Hour Reporting a. The permittee shall report to the central office or the appropriate regional office any • noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its cause; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time it is expected to continue;and steps taken or planned to reduce,eliminate, and prevent reoccurrence of the noncompliance. b. The following shall be included as information which must be reported within 24 hours under this paragraph: (1) Any unanticipated bypass which exceeds any effluent limitation in the permit. (2) Any upset which exceeds any effluent limitation in the permit. (3) Violation of a maximum daily discharge limitation for any of the pollutants listed by the Director in the permit to be reported within 24 hours. . c. The Director may waive the written report on a case-by-case basis for reports under paragraph b. above of this condition if the oral report has been received within 24 hours. 7. Other Noncompliance The permittee shall report all instances of noncompliance not reported under Part II. E. 5 and 6. of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part II. E. 6. of this permit. 8. Other Information Where the permittee becomes aware that it failed to submit any relevant facts in a permit application, or submitted incorrect information in a permit application or in any report to the Director, it shall promptly submit such facts or information. 9. Noncompliance Notification The permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the.following: a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester;the known passage of a slug of hazardous substance through the facility;or any other unusual circumstances. b. Any process unit failure,due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors,etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. • Part II Page 14 of 14 Persons reporting such occurrences by telephone shall also file a written report in letter form within 5 days following first knowledge of the occurrence. 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1(b)(2) or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall,upon conviction,be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation,or by both. • PART III OTHER REQUIREMENTS A. Construction No construction of wastewater treatment facilities or additions to add to the plant's treatment capacity or to change the type of process utilized at the treatment plant shall be begun until Final Plans and Specifications have been submitted to the Division of Water Quality and written approval and Authorization to Construct has been issued. B. Groundwater Monitoring The permittee shall,upon written notice from the Director of the Division of Water Quality,conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. C. Changes in Discharges of Toxic Substances The permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe: a.That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels'; (1)One hundred micrograms per liter(100 ug/1); (2)Two hundred micrograms per liter (200 ug/1) for acrolein and acrylonitrile; five hundred micrograms per liter(500 ug/l)for 2.4-dinitrophenol and for 2-methyl-4.6-dinitrophenol;and one milligram per liter(1 mg/1)for antimony; (3) Five (5) times the maximum concentration value reported for that pollutant in the permit application. b. That any activity has occurred or will occur which would result in any discharge,on a non-routine or infrequent basis,of a toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following"notification levels'; (1)Five hundred micrograms per liter(500 ug/l); (2)One milligram per liter(1 mg/1) for antimony; (3) Ten (10) times the maximum concentration value reported for that pollutant in the permit application. D. Requirement to Continually Evaluate Alternatives to Wastewater Discharges The permittee shall continually evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations or laws, the permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and a plan of action within sixty(60)days of notification by the Division. PART IV ANNUAL ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS A. The permittee must pay the annual administering and compliance monitoring fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in a timely manner in accordance with 15A NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke the permit. • SOC PRIORITY PROJECT: Yes No__ To: Permits and Engineering Unit Water Quality Section Attention: Mark McIntire Date : February 9, 1998 NPDES STAFF REPORT AND RECOMMENDATION County: Lincoln Permit No. NC0086185 MRO No. 98-008 PART I - GENERAL INFORMATION 1 . Facility and Address : Pumpkin Center Elementary and Middle School Wastewater Treatment Facility Lincoln County Schools Board of Education 353 North Generals Boulevard Lincolnton, North Carolina 28092 2 . Date of Investigation: 02-06-98 3 . Report Prepared By: G. T. Chen 4 . Persons Contacted and Telephone Number: Thomas C. Seagle III, Maintenance Director, Lincoln County Schools, (704) 736-4200 . 5 . Directions to Site: From the intersection of Highways 16 and 150, travel southwest on Hwy 150 approximately 5 .2 miles to the junction with King Wilkinson Road (SR 1349) . Turn left (southeast) onto SR 1349 and travel approximately 0 .4 mile . The site for the schools is on the left (southwest) side of SR 1349 . The schools are currently under construction. 6 . Discharge Point (s) . List for all discharge points : Latitude : 35° 30 ' 53" Longitude: 81° 08 ' 07" Attach a U.S.G.S. map extract and indicate treatment facility site and discharge point on map. USGS Quad No. : E 14 SW USGS Quad Name: Maiden, N. C. 7 . Site size and expansion are consistent with application? Yes . 8 . Topography (relationship to flood plain included) : Sloping southeast toward receiving stream at the rate of 10 to 15% . The site is not in a flood plain. 9 . Location of nearest dwelling: No dwellings within 500 feet of the site. 10 . Receiving stream or affected surface waters : Ore Bank Branch a. Classification: C b. River Basin and Subbasin No. : Catawba and 03-08-33 c. Describe receiving stream features and pertinent downstream uses : Fish and wildlife propagation, secondary recreation and agriculture. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1 . a. Volume of wastewater to be permitted: 0 . 012 MGD b. What is the current permitted capacity of the wastewater treatment facility? N/A. Proposed facility. c . Actual treatment capacity of the current facility (current design capacity) ? N/A. Proposed facility. d. Date (s) and construction activities allowed by previous Authorizations to Construct issued in the previous two years : None. e. Please provide a description of existing or substantially constructed wastewater treatment facilities : N/A. Proposed facility. f. Please provide a description of proposed wastewater treatment facilities : The proposed 0 . 012 MGD septic tank/recirculating sand filter system is to serve Pumpkin Center Elementary/Middle Schools . The facility will consist of a dual-bay septic tank, dosing tank with NPDES Permit Staff Report Version 10/92 Page 2 dual siphons, recirculating sand filter, disinfection by ultra violet light, stand-by generation and cascade post aeration. g. Possible toxic impacts to surface waters : None. h. Pretreatment Program (POTWs only) : N/A. 2 . Residuals handling and utilization/disposal scheme : a. If residuals are being land applied, please specify DWQ Permit No. : N/A. Residuals Contractor: N/A. Telephone No. : N/A. b. Residuals Stabilization: PSRP: N/A. RFRP: N/A. Other: N/A. c . Landfill : N/A. d. Other disposal/utilization scheme (specify) : Sludge will be removed and transported to the City of Lincolnton' s WWTP for final disposal . 3 . Treatment plant classification (attach completed rating sheet) : Class I, see attached rating sheet . 4 . SIC Code (s) : 8211 Wastewater Code (s) : Primary: 03 Secondary: Main Treatment Unit Code: 45007 PART III - OTHER PERTINENT INFORMATION 1 . Is this facility being constructed with Construction Grant Funds or are any public monies involved (municipals only) ? Yes . NPDES Permit Staff Report Version 10/92 Page 3 2 . Special monitoring or limitations (including toxicity) requests : None. 3 . Important SOC, JOC or Compliance Schedule dates : (please indicate) 4 . Alternative Analysis Evaluation: Has the facility evaluated all of the non-discharge options available. Please provide regional perspective for each option evaluated. Spray Irrigation: Insufficient land area available for a spray irrigation system. Connection to Regional Sewer System: No area-wide systems available in proximity to the schools . Subsurface: Insufficient land area available for a subsurface disposal system. Other Disposal Options : Not evaluated. 5 . Air Quality and/or Groundwater concerns or hazardous materials utilized at this facility that may impact water quality, air quality or groundwater? No known air quality, groundwater or hazardous materials concerns . 6 . Other Special Items : None. PART IV - EVALUATION AND RECOMMENDATIONS Lincoln County Schools requests an NPDES Permit for the discharge of treated wastewater from a proposed septic tank/ recirculating sand filter system which is to serve Pumpkin Center Elementary and Middle Schools. An on-site investigation performed by staff of the Mooresville Regional Office revealed that the site is suitable for the proposed facility. Pending final review and approval by the SERG, it is recommended that an NPDES Permit be issued to the applicant as requested. NPDES Permit Staff Report Version 10/92 Page 4 eL,L- Signature of Report Preparer Water Quality Regional Supervisor %4/d/ Date NPDES Permit Staff Report Version 10/92 Page 5 ) _, l) . il i ( , L: •/. I , ' ' . r \ 5 ( 0.- i K__- - ' ' . \\ A.\. 1 \J" ) 1( • , i\\\ ,.....h,/ - ,' !.� j( I 1 : . 1 I , : _:,jjj . , y_ :?-(__-_ , 1 \ l'' ic , ., )1 " '„� ' r \ / l •Ptlillpkin43orilcr /r -4 ,;1-.1°.:' : :.' ,' , ,,,,, .. 1 :a`� \� /.� h� ;•,�11,'� 1(� 1. �tit (rt f �iiir V /YJ • (3(V. ` n ' 1 •1i %l 1 ‘}\• 7?(-'j<' .((& "1 • l l ' r rt ems,y 1� 1 �� , (\ r �/�' • , 1 7. 71 4 r • i,.i ) f } • \ CO Is! y1 � I v lam/ 2 vI r •-- I r) ,\ J , %� � /' 'l ' ' // - , /.,/ X't -'\-___, i k— ) VC r--,s-- 1-!,, //:, (, '\ I I 's 7 [(C9 ‘) -. (\ i 4 - 1\ 411/7,- -,\ . _. / , . , ....,,) ,,, , ) , , , . .., . \ ,. ,„ .),., \t . , ..: :. , . ,..,., ,.._. _/..; ' ..\ \ /' V ' ii '\ / 1pf' i „ ( I ( ( p,.,. / 7. • , l y - <I: -\ , ' .',1 - I ' \ \ i : . I % ((iicc. .) ) ) '' r, I ., i.P i . ": -- ,---.'-. ..._.. i \ v E A S Ti +84 10' '85 '86 • AU 5 GOVERNMENT PRINTING OFFICE 1973-516-080/6 35`30' rw 181 488°°"E 81"07'30" `34 000 1 l ROAD CLASSIFICATION '‹ _ _ _ I MILE Pumvki`4 eeii/er sdi,00 " - — Primary highway. Light-duty road, hard or s'sFs 4000 - 5000--- -6000 — 7000 FEET r /� D / D � L T -.__.__5000 _._..� 1 Al/P 5 ,D• N(.._.1( p/ 6 hard surface improved surface -- ' 't _J _ ________I KILOMETER Secondary highway. ~��F� L,4coh cou�� hard surface —__—: Unimproved road VAL 20 FEET SEA LEVEL Interstate Route 7 J U S. Route O State Route N C �I QUADRANGLE LOCATION MAIDEN, N. C. ....++++`/ , \I - MAP ACCURACY STANDARDS N3530—W8107.5/7.5 �� 9 5--bA 1RVEY, WASHINGTON, D.C. 20242 .NO SYMBOLS IS AVAILABLE ON REQUEST 1970 AMS 4755 II SW SERIES V842 . (,._)q ►v\ 4° RATING SCALE FOR CLASSIFICATION OF WATER POLLUTION CONTROL SYSTEMS Name of Facility: puinp/<.4 ceitA7 rrt c ry//T 'dk se/ay/ Owner or Contact Person: jivmII / . .264-91, /71441440,74.4 e.P ,'rec Mailing Address: L '�coli cdLgv (3 ALG.eA L✓ �!✓d, L ,fir , Ne. Z149z- County: G "1 Telephone:(7 ) 7 /' - 1fWD Present Classification: New Facility ✓ Existing Facility NPDES Per. No. NCOO ( Nondisc. Per. No.WQ Health Dept.Per No. Rated by: 4 T Telephone:(74)/.L 3-/ 19 Date: eq/9 fie Reviewed by: Health Dept. Telephone: Regional Office Telephone: Central Office Telephone: ORC: Grade: Telephone: Check Classification(s): Subsurface Spray Irrigation Land Application Wastewater Classification: (Circle One) (% II Ill IV Total Points: IN.PLANT PRC C13SES MID RELATED CCNTW1 Fat 1PUFA1T MMCOi ARC AN NT-GFIAL PART CIF NIDLETRIAL mock CTYiN 9 4ALL ACM I3 - CONSIDERED WASTE TREATMEW FOR TI-E PURPOSE OF d ASSiFnCAT10P1 ALSO SEPTIC TANK SYSTEMS CChtESTING ChLY OF SEPTIC TAM( AND GRAVITY MTFIFICATlON LIES ARE EXEMPT FFIZM C ASSFICATI SUBSURFACE CLASSIFICATION SPRAY iS1C3r1T1Chi C.ASSIFICA►T10N (check units di untie that apply) (check. alltl,�ksply) 1. ,preliminary treatment (definition no. 32 ) 2.__pump tanks 2. _ e 3.__sipl+on or pump-dosing systems S`_septk tanks 4 sand eters 4,___panp turtle 6`._greas• trap/interceptor 5.---pis oUwder separators liters 7�_�tiravitr eubsurfaoe treatment and disposal: traaplirteroeptor •, pressure subsurface treatment and disposal: S,_oUwater separators S. disinfection 10. d»mkai addition for nutrient/algae oortrol 11, spray irrigation d wasleseler In addition to the above classifications. pretreatment et wastewater In excess at these components shall be riled using the point rating system and will require an operator with an appropriate duel certification. LAND APPLIOATIOWRESiDuALS CLASS1F)CAT10N(Applies only to permit holder) 1. ,Land application of biosolids,residuals or contaminated sot on a designated ie. WASTEWATER TREATMENT FACILITY CLASSFCATION Tie following systems shall be assigned a does 1 draal►ication.ugIng the flow is of a signricarr*way or the technology k tower-silty complex.to require consideration by the Commission on a case-by-case bask: (Check V Appropriate) 1_�011/water Separator Systems wailing only of physical*operation.pumps and disposal; 2. V $optic TaniJSard Fier Systems correlating only of septic tanks,dosing apparatus, ptanps,sard tiers.disinfection and direct discharge; Magoon Systems consisting only d preliminary treatment,lagoons,pumps,disinfection,necessary chemical bealnent for algae or nutrient control, end dared decterge; 4`__Cke ed-Ivey Recycle Systems; . ir__Orotndwalor Remediation Systems waiting only of dhrster separators. pumps,ak-tr%ping,carbon adeorptIon.dMkd. Ion find 4bP ;. Aquseuure operations with discharge to surface wrars; 7. Water Plant sludge handing and back-wash water treatment; • S`_....Sealood processing consisting d screening and deposal. s_ Shgte�amiy discharging systems,with the exception d Aerobic Treatment Unto,w/be dassirod r pennitted miter July 1. 1993 or If upon inspection by the Melon,t e found taut the system is not being adequately operated or maintained Such systems wit be notried of the dassTias8on or redassfis!,on by the Commission.In wiling. (IS) Elaetoda►rslt_ Process for reneving lobed saes ninon war raptor me use of bn-raeiealve lore-owdsres membranes: (ts)Far Pre. A grocer operated rredtarroaar ha parody d.wa*it .k+dgs; (17)Foam iagaratlon. The planned wooing of wastewater or"abowaer rrtfluerw as a moans of norroving sonwive amount of deserver* matartalo through tee Ir&nwQaadion el at in the tour or Ire bubble:sib caned loam lraoionation; (1st)rare arrows/ The process of rrwnoring pre and caw heavy rteoral manor from wrsowate►. (t0) *mom Tar*. A deep too story wesaeorsr tank on.uii rep at an upper sadrrorsasbn chamber and a lower sludge drlgeibn gender. (20) rennarrwtod flow lasauremaot. A Bevis wrna*racoon and records rase el lbw; Rt)lan Eacrang.. A comical process in etidn brie Wow e.o daring.mender are erdhrhped: p) A roof Nudge diap'osal.teed by which OW Midge may be applied to lard*Ow by spraying on the stodge r by;dewlaps inaction shirt prior);(not apparabb for types of sludge described In(I 1) a ant Rue);w of wsaraw area a lord arw as a �)Taisd process w ws ens or ho BfY*r1. Tta pra el graying teed steer a lard area et med at application sears d Ihal disposal or veamh.rt; conditions as a'elrfimg meted tor rerrhovinp lalcraarert , A low geed,oobeck-bided.oudy bse*- dod,totaling drum fllr eporsl ureter r. gnarly suspertderd gars lawn Olen; n go oddloed brew baggy rams); R4)elected n Ptece.� The Oiodorri el crmersbn d tmrosidbed brogan(wwviirl and organic )mine azed br Morgan b nano nitrogen;). i »liege. A aapano stage d Maa.watr reamers deigned for the apedic purpose to anisMo Ya w of nowt P1toby Pr odoNealrso Rwenewal.Biological The mondial d phospt us thorn waataMsier by an abanoiic process deigned Wiry upta phosphorus arm 1E f Podiatry Prod A Addy pod loio.Arp rime dary rearmsa with sunkennt daurtb^rho to sew sealing of firstly augrdad.odds; Rib) Pet Arwabn Aeration telbwrhp oonvrIbnal asrerdary ueanon unle to hrease effluent D.O.r ter any other purpose; roan a flowing dyer a Rl) Post Aeration. (Cascade) A p i1rg method by which crag/wed origin I added to the coiner.by a nonmschandal gravity aria of asps or wens; It.low ocwr tg ores Its OOPS k an moves In a stay l y tiF layer and Orris d Mi ion of the requires no Bator ra4uatrrhrt;floe.Zero pore am assigned aver d. A to that dazes biological.otMtr sod orpank adsorption by using powdered or (70) Po.rd•nd b Granular AsVvstnid Carbon Feed. A bltghyNcal carbon process activated carbon; Virgin orobrono fed raiban is feed arus bloom; Imo thbloom;t)Pri rstbn A tank conatrva.d to provide aeration prior to prtmry vestment: it aobtagwn MO'operations; p2)Preliminary Unite. Urd operations In the.. each.been process,eh as screening and t:omrmUwtiot.that prepare he liquor Industrial Preaoasm eat. b renbue or b neutralize sabaartes Y�uAan b scree .rind M)► out oment es or to Idled Thopar seducting in ad vase U. e a wee before whidi award by Pis wa g body s ibis wstewatr l.atmgon processes to erNect a pannW redtaatlor h Is en Its gasmen proc.s helmets Plan C berent te �s ren+sod; programto parts air sn the .dtMt; (34N►�Pinery »rrs. The Ira among twits-teed�avouir dad a r. ste .a State or EPA .Is passed In a teamst mond br tie purpose of..reeving s.O..blo and suspended sear and SOD which k asaciaod Mtn as solids; [pa) Purge.e. AI advent,ealuent and r*pba pumps: � �drag*r Pmtmu rays; Radiation mesh.Disine low r enaerl procerstionss probes 511 ulinzrhp It rtrard through a*embargo towing redly Pew loud Woe loom �7J Rivera* Osrrhoeit. A women peas h which a harry coraamirugod squid Doss++ Wal Rotate Biologieal Corsraa°ra- A toed bboah:al woad proms In whirr wsatewasr few tlawar tanks In which a series d psitisay submerged ertulr surfaces ars rotated; (3l) Sand Paters: n which lecher piodeampoatbr l (a) intermittent Biological Farallon d softert tdbwng septic lama.. lagoon.r sons other marten process spaded ere): paded to produce d ed.eir emkieras.Hydraulic loading roes .t on those an am oortpugod in sprat end have a raiding tow pow& (reel I) Recut.tame biological•the same type of sand haler as ddlyd In Subparagraph pig)(a)e1 the Rule with the added capability to wrote effluent back trough tie end liter, which often Omits we achieved through luIhr redact* d sue�arded odds, POI Sand or hem"-Ueda F1a.ts. A cashing Pisa by ta) he ate - avity,hy0autiraay laded tar warn ladrg rob n the one to tvso glom"( aim,as boding rao rag.: wl sand tore.spend; R)high rate-a pressure,hydrsuieaty loaded.tat wan booing bang rats u'In s rive gpmrd range;n are+' avordae Men ;tine pi) Secondary Letters. A tank which lbw the bbbQcal Lora d tneairnar1unt p and which his the purpose of removing sludges biological taasmen tints: • ahem U.ec9vated smudge i Pardonedtoa tank aril aerated before rectorate It (42) Separate Sludge Flagmen A pan ef the contact SUa'. on ogees Is U.S Septic a bash: tank In which embed sludge le n cones.wrap ifs wastewater teary trough its tan*:shot rot be appaabi to W1 medic tars 7rnk. A airgb eery famine r tss which dlachargo t a niiiircstlon geld; (44) tank arsons si .. singe tam+ar residence c rtp capacity of 2.000 odors minimized r corwened ha more atab1e organic meter (ace)Sludge �geelbr. The gnomes by Much organic or vofatiie miner and sludge i wined.4n+al+d. through the eatery d Wiry organisms, wild' includes seated teldre tanks: did Batas mope sludge i cooed by taar+etpe and (s)Sludge Drying bed• An area ooreprlalre natural orridded layers of porous marble tear k 'EkMa on A process of Madge erhdiloni rep In shish certain orilluerts are removed by wooassire wrong vs*beer water or plash dtak»rt: 117) Skuoge Gs Utilization The procasa d utsng towrope gas for the purpose of hiding bi+lidngs.diving VOW.Mc.:(aft) Surge be Hoicks;Tank(Aomori and Noru.rssd). A tank oozedtreatments for anal wastewater treatment plan rat containing a wester Inago*AM skidpe r ▪plot teen,and supernatant wthda.m pilot b a drying method od(Ls.slope dying beds);Thai mey be dons by adding a and.+'ears a air simply b keep the sludge rest.but rot embark an amount that would be aqured to achieve stablizadrn of organic matter. A morta.raed tank would simply be used to *idiot sludge prior to der at.htg and would not mow iore periods (several days of detertbn) wtout readily odor pro0lams: (a$) Sludge rtdneraba. A furnace designed to bum sludge srd to remove ad moisture and cc mbusttie mat.rtals and reduce the Mudge to a eels ash. Ili0) sludge Stabilization(Chemieei r Thermal). A process to Mil.need budge roe odorous and put:ea:be and mac e duce the pathhogehid erpanim w ean;This rimy be dons by phl ad}usti+wL creme dosng, r by ham downer.: pi)habit. Thickener. A Atype of al l* 0eg on Iti w bbbecal oxidation et organic near ells wedWoyrrmt tarsi* n to toe water tram agitation ard retry: �)lZ�iLaslon Capers type air (riot a lr ai�� On sae or decrial rargordre m iprrd 4)Stands^ Poorer Supply• portable fit)Static Screen* A atasiorary screen dhsigrod to.move.old,treading nor-0lodYpadabb paiaehutat.(caters acid,,•+Qended scolds and BOO ewaa bit)lion municipal and bard*wsst.ater treatm.n altiaame: d snarl polishing;A seeing lagoon sr sand sr eat Mar Tertiary Taatngor< A Waage at Vollmer'foeMlre soondary which l permit it tor he purpose alqII be endloyed ter isq Thermal Pollution ar el born a. A dirks provldine he P.bander ef but tiara a had floor.in ibis is another had Quaid,Vs*as.et Ms WIC sr der nears d reguts4c hquuid wttpraluas: hasl is idled for a protected pried al toms le Myra*to dserierrbay d Mrt�by tin Inn Ttwsaa,M udpe Cotddonr. A Cpndtbni g process by which sa b>le%and hydrautsre of ifs smaller and tram NO*hrdaled sludge ystfldes;pc did altar*charge and.gore r�asr+ra aga>ix.nthai.tl.r Tat lytts.rtaM These wastes orconbinaslr$ofweds,Ind.+dtre 0bsaso-each.booms o r w r eion into arT pigment.otter et n from tin.environment d+t ly by Fasten temp food d CUM dots,di ca dean disease.behevltet atrb �» came ,,(rondo mutations,pi)M1b+ogc51 mattunCias (inciuirc mafurdebrs rn reproduction or physical*tonnages.h such organisms or Ora sagMe:Toot materials nduds, war at iutratbn and rot Irritation lad.cadnAi orSat.hereof*be determnes to hoe bey 4 I. pot tyeh kin ied t .'herryb(PC and 'ior9ettans(DOT] wry Whet materials rat hors Tpr rtclk8rq Fier. A bioiogkal*aired urd condde of a media mud+as.ocher abr.or rock over whir'wastewater I d gitulod:A high ago Stoup r U one.tic)od riled at batvksert 10 and S0 treed per acre. A km red tttAng tear k oore which Y designed to agenda a one le bur red per are: R0)Triztlre Filter(racial Towrr. A pldg nowt 1rps d operation In which resew ow fbwe down trough suod:ssM layer&of mods or Bitola material:lal: r^t rider's:i rammed co twalty Dy s s e Dbiogicat bad grow t n sad suecedive layer. This method mg produce gash O wry be )V 1• pooh. a tofu e or Fiat Preset Orates did an designed to roman doss water from erg df,)eb.d or urdigaded sl+4i.pia to dEi al Or)Yattrkaw Fir.Grtrtt+,geL or lug tn.aur 1. State of North Carolina /S Department of Environment d&:� and Natural Resources46„,7;74, Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director NCDENR September 18, 1998 Mr.Thomas C.Seagle III Lincoln County Schools P.O.Box 400 Lincolnton,North Carolina 28093 Subject: Permit No.NC0086185 Additional Information Request Project No.AC0086185 Pumpkin Center School Lincoln County Dear Mr. Seagle: The Permits and Engineering Unit has completed a preliminary engineering review of the above referenced application. The following items must be addressed before we can complete our review: • How will the facility be operated? What are the recirculation ratios? What are the dosing times? • There must be pump duality in the pumping station to ensure reliability. The pumping station volume must be large enough to handle the flow from the dosing tank if there is a power failure. Please submit calculations to verify this. The dosing tank should also be sized large enough to handle one day's flow. • Is the recirculation wetwell a.k.a.the effluent pumping station? If so, what is the elevation of the invert in? It is listed as 54.40 and as 52.50 on the plans. • Please include details of the UV disinfection system on the plans. The unit must be able to treat wastewater with a fecal coliform count of 200 colonies/ml. What does the unit of 200/1000 m/MPN stand for? Spare bulbs/parts should be kept onsite. There must be two channels for duality. • The sand filter must have a liner. The effective size of the sand should be in the range of 1.0 to 5.0 mm with a uniformity coefficient of<2.5%. Is the underdrain 4"or 6"? Both are indicated on p.5 of the plans. Is there freeze protection for exposed piping? • Submit manufactures specifications for all units. Refer to the subject permit application number when providing the requested information. Please submit three copies of all information to my attention at the address below. Also, please note that failure to provide this additional information on or before October 19 will subject your application to being returned as incomplete,in accordance with 15A NCAC 2H.0208(e). If you have any questions on this matter,please call me at 919/733-5083,extension 518. Sincerely, be cc: aril ion NPDES Unit,Permit File Regional Office,Water Quality Section Mr.Jeffrey McClintock,Dewberry&Davis P.O. Box 29535,Raleigh,North Carolina 27626-0535 Telephone 919-733-5083/FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50%recycled/10%post-consumer paper ±_te NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES MOORESVILLE REGIONAL OFFICE rv 1s NCDENR DIVISION OF WATER QUALITY DAMES B.HUNTJR. April 3, 1998 GOVERNOR Mr. Thomas C. Seagle III Lincoln County Schools P.O. Box 400 WAYNE MCDEVITT Lincolnton, North Carolina 28093 SECRETARY ' Subject: NPDES Permit No. NC0086185 Pumpkin Center Schools WWTP Lincoln County, NC Dear Mr. Seagle: Our records indicate that NPDES Permit No. NC0086185 was issued on March 30, 1998 for the discharge of wastewater to the surface waters of the State from your facility. The purpose of this letter is to advise you of the importance of the Permit and the liabilities in the event of failure to comply with the terms and conditions of the Permit. If you have not already done so, it is suggested that you thoroughly read the Permit. Of particular importance is/are Page 4. Page 4 sets forth the effluent limitations and monitoring requirements for your discharge. Your discharge must not exceed any of the limitations set forth. The section headed "Monitoring Requirements" describes the measurement frequencies, sample types and sampling locations. Upon commencement of your discharge (or operation), you must initiate the required monitoring. The monitoring results must be entered on ti ,-4 reporting forms furnished or approved by this Agency. If you have not received these a — forms, they should be arriving shortly. If you fail to receive the forms, please contact this : --- ` Office as quickly as possible. I have enclosed a sample of the "Effluent" reporting form a (DEM Form MR-1), plus instructions for completing the form. It is imperative that all applicable parts be completed, and the original and one copy be submitted as required. k "* ., Please be advised that an annual administering and compliance monitoring fee "' "'"--- r..•_ may be required for your facility. You will soon be receiving a statement from our ...v......as Raleigh Office. It is imperative that the fee be paid in a timely manner so as to prevent �;--*' enforcement action or possible revocation of your permit. __ The remaining parts of the Permit set forth definitions, general conditions and ' °�,,.� ,.«km. --se special conditions applicable to the operation of wastewater treatment facilities and/or 1v discharge(s). The conditions include special reporting requirements in the event of "''+ -.«►►''4"4 noncompliance, bypasses, treatment unit/process failures, etc. Also addressed are 919 NORTH MAIN STREET,MOORESVILLE, NORTH CAROLINA 28115 4' 1 —•`"°• PHONE 704-663-1699 FAX 704-663-6040 ._. ',,: ,'1+w.,. d„ AN EQUAL OPPORTUNITY/AFFIRMATIVE ACTION EMPLOYER-SOq RECYCLED/1 Oq POST-CONSUMER PAPER Mr. Thomas C. Seagle III April 3, 1998 Page No. 2 requirements for a certified wastewater treatment plant operator if you are operating wastewater treatment facilities. Any changes in operation of wastewater treatment facilities, quantity and type of wastewater being treated or discharged, expansions and/or upgrading of wastewater treatment facilities must be permitted or approved by this Agency. Failure to comply with the terms and conditions of an NPDES Permit subjects the Permittee to enforcement action pursuant to Section 143-215.6 of the North Carolina General Statutes. A civil penalty of up to $10,000 per violation (and/or criminal penalties)may be assessed for such violations. If you find at any time that you are unable to comply with the terms and conditions of the Permit, you should contact this Office immediately. A Consent Order may be necessary while pursuing action to obtain compliance. As a final note, an NPDES Permit is normally issued for a five-year period. Permits are not automatically renewed. Renewal requests must be submitted to this Agency no later than 180 days prior to expiration. Please make note of the expiration date of your Permit. This date is set forth on Page 1 of the Permit. Also note that NPDES Permits are not automatically transferable. If you, as the Permittee, cease to need this Permit, then you should request that the Permit be rescinded or transferred to another party, if necessary. As mentioned previously, the purpose of this letter is to advise you of the importance of your NPDES Permit. Please read the Permit and contact this Office at 704/663-1699 in Mooresville if you have any questions or need clarification. We look forward to providing any assistance. Sincerely, k_C 6Le ekr-v)I 7c1,L D. Rex Gleason, P.E. Water Quality Regional Supervisor DRG:de Enclosure /yv,,,,,,,,,, ,, ,„ V^�� J�� Permit No. NC0086185 )0 )L'I ,i(6 1 4 3' V i' STATE OF NORTH CAROLINA p ,,,,) di DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES ( (97 DIVISION OF WATER QUALITY wvI N.C. T. or NT. KicALerit e NATURAL 1«URC ES PERMIT FEB 10 1998 TO DISCHARGE WASTEWATER UNDER THENMI Of tINTIL MINER VSYlli iE MIK Ifs NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Lincoln County Schools Board of Education is hereby authorized to discharge wastewater and stormwater from a facility located at Pumpkin Center School Off NCSR 1349 Iron Station Lincoln County to receiving waters designated as Ore Bank Branch in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V and VI hereof. The permit shall become effective This permit and the authorization to discharge shall expire at midnight on July 31, 2001. Signed this day ng..-- .; ,, ,, ,, A. Preston Howard, Jr., P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit No. NC0086185 SUPPLEMENT TO PERMIT COVER SHEET • Lincoln County Schools Board of Education is hereby authorized to: 1. Operate, after receiving an Authorization to Construct, a 0.012 MGD wastewater treatment facility located at Pumpkin Center School, off of NCSR 1349 in Iron Station, Lincoln County (see Part III of this permit), 2. Discharge from said treatment works at the location specified on the attached map into Ore Bank Branch which is classified C waters in the Catawba River Basin. _ -_-_ n' ., N5',-,•'.- .. , f'' -'- ' - ' , ---J'' ) , .,.)./._,., n,, ,_______)) ,. ,,,,,(_.,_ ,. „., ( . i . , ,,, . , . ., ,, , ) ., , if -C (.( C 7 7 ! '(-S n,1,-( (---.\--,-- ...( ,,,, _._._, . .. , ,I__, ,, , . /,, (___-.,:• , .-- J, ......_ ., , , •.n,c- _ )_s . ____, , „,„„ s, , ..1 , ,.... (,..; __„,..22,_7,.. . " (i` I ! i . ,?( 1 (_f 'I t J1. , •coo -// -..-,- '-` ;, , ff S -1 'AiI'' ( 1 `\ '—,.).•:•..__3) •\J 900 �/( ( ((_- /_-_ .. -- _J( ( / r `v----_ '' /'ffar.•doisCh )), I ( J ��f ) 3 + ( j i 1 I t j ( _I \5 \�//'((,/t__� .its ' • \ter` 1 / ., , , -.., - ,,-- --- , \ ;1 /-i . 0.)( \N(.0) ____, ,-- \ ‘-:-, \: • • r\ 2.' \ I S f� -' - `timpkin tenser .2. • - -, • „ - ,min' '�• \.),� - .� ) VA, f / \. `,•� �U' r -=;1'( -" i ' jai /• •� .7 \ '. / _" ,.` 1, , // nnu . • -- - • . . ,,,,,_. ,s, ( ___(..y_ \ . •• i—%;-----,-e ( i. 7--,-;-A . ) -\,./))„._>,ft,-',A(/'-'('--(71/:ii,is-1„_5_,/ c. i, */* g00 i,_ j 1 �, .n , �,r i'1 °,�" I-i' �, l (� r/• I ( `_;. \ ram. �\- 1;:•:).1 ' / '' )\ . ( ( 'f\• i i i ;:"..,,... ;--', Cr----------• '' ;'-';'-------;-= 1 .lit) ,1 ;. • .-.,^77 l ' . '( ,-- - - ) ) '• •r• ' I .,). r----'--,'--z - "%id' '., ,_ ril eSf 'I . -c•--_ (•T i •o ________,_-- ------ -C11355 _ -. ROAD CLASSIFICATION SCALE 1 :24 000 PRIMARY HIGHWAY LIGHT-DUTY ROAD,HARD OR 0 1 MILE HARD SURFACE IIMMEINEM IMPROVED SURFACE SECONDARY HIGHWAY 0 7000 FEET HARD SURFACE =NM= UNIMPROVED ROAD = _ = 1 I 1=-4 1-----4 H— i 1 0 1 KILOMETER Latitude 35°30'53" Longitude 81°08'07" I 1 i ----I . Map# El4SW Sub-basin 03-08-33 CONTOUR INTERVAL 20 FEET Stream Class C QUAD LOCATION Discharge Class 100 % Domestic Pumpkin Center School Receiving Stream Ore Bank Branch NC0086185 Lincoln County Design Q 0.012 MGD Permit expires 7/31/01 A. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - FINAL Permit No. NC0086185 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge non-contact cooling water from outfall(s) serial number 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Weekly Daily Measurement Sample Sample Average Average Maximum Frequency Type Location1 Flow(MGD) , 0.012 Continuous Recorder I or E BOD, 5-day, 20°C 30.0 mg/L 45.0 m /L Weekly Grab E Total Suspended Solids 30.0 mg/L 45.0 •/L Weekly Grab E NH3-N (April 1 -October 31) 9.8 mg/L Weekly Grab E NH3-N (November 1 - March 31) 2/Month Grab E Fecal Coliform (geometric mean) 200/ 100 ml 400/ 100 ml Weekly Grab E �) Total Residual Chlorine 28 pg/L 2/Week Grab E li,-,0 Temperature Weekly Grab E pH2 Weekly Grab E NOTES: 1 Sample Locations: I-Influent, E-Effluent 2 The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. There shall be no discharge of floating solids or visible foam in other than trace amounts. , . /. dzef,ai— )) LP.d• Pi c 1,-,ii•--c 4L,61 -/--/1,4 c,,,`,'. LA% lG i ���,� ` U i' `;.1 lf, ., ' �Ti�Y! ` Ti1 C 'war yy , , /7/i, . SOC PRIORITY PROJECT: Yes Now If Yes, SOC No. To: Permits and Engineering Unit Water Quality Section Attention: Kim Murphy Date: September 8, 1998 AUTHORIZATION TO CONSTRUCT NPDES PERMIT REPORT AND RECOMMENDATIONS County: Lincoln Permit No. 0086185AC MRO No. 98-075 PART I - GENERAL INFORMATION 1 . Facility and Address : Lincoln County Schools Pumpkin Center Schools WWTP Post Office Box 400 Lincolnton, North Carolina 28093 2 . Date of On-Site Investigation (if conducted) : Feb. 6, 1998 3 . Report Prepared By: G. T. Chen 4 . Persons Contacted and Telephone Number: Thomas C. Seagle III, Maintenance Director, Lincoln County Schools (704) 736-4200 . 5 . Verified Discharge Point (s) . List for all discharge points : Latitude: 35° 30 ' 53" Longitude: 81° 08 ' 07" USGS Quad No. : E 14 SW USGS Quad Name: Maiden, NC 6 . Site size and expansion area consistent with application? YesX No If No, explain: 7 . Topography (relationship to flood plain included) : Sloping southeast toward receiving stream at the rate of 10-15%. The site is not in a flood plain. 8 . Location of nearest dwelling: Non within 500 feet of the site. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1 . Existing treatment facility a. What is the current permitted capacity of the facility? 0 . 012 MGD. b. Date (s) and construction activities allowed by previous Authorizations to Construct issued in the previous two (2) years : None. c. What is the actual treatment capacity of the current facility (design volume) ? N/A. Proposed facility. d. Please provide a description of existing or substantially constructed wastewater treatment facilities : N/A. Proposed facility. 2 . Please provide a description of proposed wastewater treatment facilities: The proposed 0 . 012 MGD septic tank/recirculating sand filter system is to serve Pumpkin Center Elementary/Middle Schools. The facility will consist of two (2) septic tanks (12, 000 gallons & 6, 000 gallons) in series, a dosing tank (2, 500 gallons) , dual sand filter beds, a pump station, and ultraviolet disinfection system. 3 . Residuals handling and utilization/disposal scheme: a. If residuals are being land applied, please specify DWQ Permit No. : N/A Residual Contractor: N/A Telephone No. : N/A b. Residuals stabilization: PSRP: N/A PFRP: N/A Other: N/A c. Landfill : N/A Authorization to Construct Staff Report Version 10/92 Page 2 d. Other disposal/utilization scheme (specify) : Sludge will be removed and transported to the City of Lincolnton' s WWTP for final disposal . 4 . Treatment plant classification (attach completed rating sheet) : Class I, see attached rating sheet . 5 . SIC Code (s) : 8211 Wastewater Code (s) : Primary: 03 Secondary: Main Treatment Unit Code: 45007 6 . Important SOC, JOC or Compliance Schedule dates : (please indicate) N/A PART III - EVALUATION AND RECOMMENDATIONS The Mooresville Regional Office has reviewed the subject project . It is our opinion that a standby disinfection system with chlorination/dechlorination be provided to safeguard public health, as the ultraviolet disinfection system is not always effective during wet weather. Pending final review and approval by the SERG, it is recommended that an Authorization to Construct be issued to the applicant . 7<e6-1 - - 1- 0 1 - �8 Signature of Report Preparer Date 4/3V Water Quality egional Supervisor Date Authorization to Construct Staff Report Version 10/92 Page 3 t , 7 (l I i. 1 11 i1 s,\ ti �f, • ) 1) (' i j.1� 1 I ` 1 Mt8 ,J J((,t1 \I `\�I°f I a ', ( • '� \ \ ' 3931 /- — ' i ) •ich.s i / I e1) ('( 1 � ._\ oY 1' �'J in '�^ i. / ( . •1 �1'�' :� 9se • \ II .i .� '•.F•11 'II • , ,;r •/. ) 1 4 ` ( '' ' 1 ,k t / N,, , l i ')1.,1 O l yl �'� / I./, 1. X�t•i 51, `(r '• I y.. /• �' N� ) 4.1, ? j- '.: 1+11 �il�i 111 `: '/ Q) 1/': ``I(c.),,):..'-').1 ' y ' ,1 ' .`\. • I 1 ., \ I I I'i . � kil ,/�1 _ u' I \\ J43O—•�Vl 1 . 1 ) •'I \ 1'• •- 1 1 \\ `.- �,J J( ,I` + /, Jai \, 1 •') I �; , I S 1 •-1 /.\,,41/(...( ((cf--) I • 1 \` '1 ' �_, .1 1 'l /1 ,,. I /I/�5�/, 1 (s/..: 1 �I�\ � q, I c:=J �)\t) ` 900 ) • , .. 1i '(,,/ ; " / 1 1 1+'II o; L.,y ,J, ( (1 1. ( )./* . I \\ /GI) -(31. \ ' I ii \.' //.;.,../1 �. ) ` \ / •t• 1 a" ,1i i 1`• �•.�; I I,1, i I gp° '''29°°° N. I Anil,n �f: 1. 1 i (�(. 9ii i (( . . .. 1, `• -••q//• -... its._ I : ) /li- -q (.(' '))) ..) -1 '.e-, 1 1, • 1-LI, . I ' . ,, A.. 1 \ (is11 I $; I I 1 - i (uss) _ �N/V . l t:nsn Igo - 10' I85 I84 • AIIS f.OV(IINMINT PNINTIN.Offll:r .c 1971 116- 'N] ,g800ui„ 81.07'30" Nit. //�� /) y��l ROAD CLASSIFICATION) do ,'�tl(� 1 MIL E /{�6l arpk 4 [.i9)-b- .Jl'I'f i +��c" - _ VV // Primary highway. Light-duty road, hard or .. s� �l II - woo 6000.___— .•. 7000 FEET /�/7`-?�� ��.1 �It'^���J°��l ff��j hard surface improved surface .. - -- '.1 cc, I KILOMETER / /� / Secondary highway. ' :_ -, --72, �/4('Gu' L ��'(/fl/'y - hard surface Unimproved road ---------- RVAL 20 FEET / N SFA I E vEL Interstate Route i U S. Route 0 State Route C. N 1 QNAIRANGL F I OCATIfrl MAIDEN, N. C. I �• IAI. MAI' ACCURACY STANDARDS N3530—W8107.5/7.5 �y 51/1, ,URVEY,WASHINGTON, D.C. 20242 ND SYMBOLS IS AVAILABLE ON REQUEST 1970 AMS 4755 II SW SERIES V812 . (,)(i) ►v\ 4o • pirP RATING SCALE FOR CLASSIFICATION OF WATER POLLUTION CONTROL SYSTEMS Name of Facility: Paintok>7 6 vemeit u r >"' //loge ,�'C""ioi Owner or Contact Person: -Avow / - 4°/ 1 N� Z,17Z Mailing Address: Li ae�o �'c�-� ���i�.� �{3 /✓W. 6eh�,l�✓ �1✓�. /�v� County: Telephone:(7') 73/' Present Classification: New Facility ✓ Existing Facility NPDES Per. No. NCI g-L f ( Nondisc. Per. No.WQ Health DeptPer No. Rated by: 4- 7 Telephone:(xer21) 4/99 Date: 2 /9/ e5. Reviewed by: Health Dept. Telephone: Regional Office Telephone: Central Office Telephone: ORC: Grade: Telephone: Check Classification(s): Subsurface Spray Irrigation . Land Application Wastewater Classification: (Circle One) U II III N Total Points: j9-PLANT aR CIMSM AN _+A )CctsTTRa ItraUP1.1ENT W- Mr AN INTr-QF1 J DART Or ihntVnliel WIWICkrinIN 9 L1 NOT id T E WASTE Ti .ATI.!�--•*T r�P T►€ALP SE OF Y ahr(3tiA Vrr Y tarArner>OiNI LIES AA=CpT mr- A^ASSEC.TCX ra St..FFAM CZASSMATION SPRAY FFa31lTCIN C ATION (cho ail units that apply) (check al units that apply) 1"_aeptk tanks 1,_prslkninary trsannU 1 (definition no. 3.2 ) 2__ptanp tanks Z,_lagoors 3 afghan or piing-dosing systems i septic tanks 1 sand Mars 1._pump tanks S_grsase traphnierCeplor o&fr.si aspens U OR t and tilers 7..____4ranty subsurface treatment and disposal: 7`_prsw trapIrrerosptor I._prsasure erassurtacs trseamsr[ and dispose!: !!t climber esparators It disinfection 10._ d1ernia► addition br nutrienthigae control 11. .spray irrigation d wsfewater In addition to the above classifications, pretreatment at wastewater In excess at these components mpone dual certification. shall be rated using he point rating system and will similar' an operator with an appropriate LAIC AP?'JcATICWRESTDUALS C-A.SSIFT;ATtDN(Appis orb'b permt bolder) 1. Land Dion d biasords.residu or oortarniused soils on a designated Ms. wAST'wA r r u TFEAT1E?1T FAIRY CeAll FCATLTI The labeling systems slat be assigned a Cass 1 daeadication.Rolm the flow is d a significant quardty or tits technology k unusually cxrpiar..to require mnsiderdian by the Corrrniasian on a can-by-cam bask: (Check tI Appxapriaae) 1 --pa/wate Separater Systems co slung only d pttysi s separation,pumps aril diapasat. TartlSand Fier Systems ooradstisi only d sapik tanks.dosing lcpsrat+s. purrtpr.aared ties,diet dect u sad eked e : ,necessary d iod h UU1 tor?.��apoon SyBsssrns er+s w cry nafsf++p only d preliminary augment. ipoees,pumps. sae or rare:feet award, and diced&chaps: Racycie only av • Aerned3ation Systems oonaiat ers; d Mfwstw separators, pumps,aakitri ping oaten adsorption,dLidedian i__,�Groundwater ktg S,_�J1qua�rt operations sat, ttscharge lo Surface waders; 7_ Water Mart sludge handtinp and l -wash water treasmet • • a Seafood pr'..asslrtg consisting d aceening and dispaaat_ i sir,�,le-tarnly dkdarging system,with the exception of Aerobic Treatment Units.eel be denied i permitted idler.iuiy 1, text or I won has edio t by tie Division,t is found ea the system Is not being adequately operated or maintained. Such systems wit be notified of ttr classXia6on or redessTriat+on by the Commission.In vetting. (�( 14 9--3 -90 it- State of North Carolina �- ` Department of Environment and Natural Resources • T Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director NCDENR August 25, 1998 & NATURAL `'&sou Rc Mr. Thomas C. Seagle III AUG 31 1998 Lincoln County Schools P.O. Box 400 Mt= rr ,::'t M,Lfillt Lincolnton,NC 28093 k2`tt 311411 EXAM. OFFICE Subject: ATC Request Acknowledgment NPDES Permit NC0086185 ATC Number 0086185AC Pumpkin Center Schools WWTF Lincoln County Dear Mr. Seagle: The Division of Water Quality's NPDES Unit hereby acknowledges receipt of your request for Authorization to Construct (ATC) in accordance with NPDES Permit Number NC0086185 on August 10, 1998. This application has been assigned the number highlighted above. Please be aware that the Division's regional office, copied below, must provide recommendations from the Regional Supervisor prior to final action by the Division. The ATC review process generally takes 90 days from the date your complete submittal is received. This 90-day process may be extended if additional information is required. Should any additional information be required, the review engineer will contact you. If you have any questions,please contact Mrs. Kim Murphy, at(919) 733-5083, extension 538. PLEASE REFER TO THE ABOVE APPLICATION NUMBER WHEN MAKING ANY INQUIRIES ABOUT THIS APPLICATION. Sincerely, 5ir -�2—David A. Goodrich Supervisor,NPDES Unit cc: �., iiil gional ioalo; NPDES Unit Permit File Dewberry & Davis P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50%recycled/10% post-consumer paper • ,57,4:z_lif P.O. Box 400, Lincolnton, NC 28093-0400 (704) 732-2261 July 31, 1998 Mr. Steven Pellei ow' • North Carolina Division of Water Quality 512 North Salisbury Street Raleigh,NC 27604 RE: AUTHORIZATION TO CONSTRUCT NPDES PERMIT NUMBER: NC0086185 LINCOLN COUNTY SCHOOLS PUMPKIN CENTER ELEMENTARY/MIDDLE SCHOOL LINCOLNTON,NORTH CAROLINA Dear Mr. Pellei: Enclosed are three (3)copies each of the Drawings and Specifications and the check in the amount of$400.00 for the review fee for the above referenced project. Questions should be addressed to me at this office and to Mr. Jeffrey W. McClintock at Dewberry& Davis, 600 Lexington Avenue, Charlotte,NC 28203 Thank you in advance for your cooperation in this matter. Sincerely, 'b./ /Pow Ed Hatley Associate Superintendent Attachments Cc: Mr. Jeffrey W. McClintock,Dewberry&Davis Mr. Bill Myers,MB Kahn Mr. Atilla Orkan, Orkan Architecture "Excellence, our standard; learning, our goal." .y' Dewberry & Davi N Engineers Consulting Engineering: `\� I Planners 600 Lexington Ave. \Y N_C ; p-:§tisevors Charlotte.NC 28203 E. 'th'n\.•• ,, r• • - 704 525-7119 & 1`..LA U. Fax 704 332-3468 October 26, 1998 OCT 29 1998 NCDENR _ Division of Water Quality �,� C� h AC O O I 5 Attention: Mr. Steve Pellei,PE B1 ` " '' 512 North Salisbury Street `tE =�I;I:IL. QUICf � S�.a S --�,, flAD '1►vfo LIT Raleigh,NC 27604 Re.ference: PERMIT NO.NC0086185 ADDITIONAL INFORMATION REQUEST REPLY •p G` PROJECT NO. AC0086185 co --A PUMPKIN CENTER SCHOOL LINCOLN COUNTY D&D PROJECT NO. C7031 Dear Mr.Pellei: Attached please find the revised plans and specifications for the above project. The following —� items are in response to the letter from your office dated September 18, 1998: 1) The facility will be operated by electrical service provided by Owner under separate contract. In the event of power failure,the facility will be powered by the school's back-up generator; the recirculation ratios are 1/3 effluent, 2/3 recirculation; the dosing time is 17 minutes. 2) The facility has been revised to accommodate pump duality. The pumping station volume and the storage in the sand filter bed is approximately 24,800 gallons; the capacity of the dosing tank is 7,480 gallons. Therefore,the storage provided by the recirculation wetwell and the sand filter bed is more than sufficient to handle the flow from the dosing tank. Further,the dosing tank is sized to hold 75% of the average daily flow. 3) The recirculation wetwell is the same as the effluent pumping station. The inverts on the plans have been revised and are consistent. 4) Sheet 6of6 has been added to the drawing set to include the UV Disinfection Unit details. The UV unit will treat the wastewater to a fecal coliform count of 200 colonies/ml. Since the UV unit is designed with two (2)lamp racks, duality is accomplished with one single unit. Should the occasion arise where one of the racks fails,the flow can be converted solely to the other rack while maintenance replaces the faulty rack. Spare racks and bulbs will be kept on site for use in emergency situations. 5) The revised plans show a PVC liner for the sand filter. The underdrain size is 6-inch and is consistent throughout the plans. As for freeze protection, any exposed pipe will be within the walls of the shed housing the UV unit. 6) Manufacturer specifications for the UV unit, the effluent pumps, and the recurculation pumps are included with this submittal. Also, specifications for the dosing siphon are included for your reference. 7) If the sand filter bed became inoperable and in need of repair,the dosing siphons could be plugged, trapping the wastewater in the septic tanks and the dosing tank. Until the problem could be fixed, the tanks could be pumped daily using a pump ruck. Virginia Maryland North Carolina California Georgia Nei+Jersey New fork Connecticut Massachusetts Pennsylvania Texas Oklahoma NCDENR October 26, 1998 Page 2 of 2 Should you have any questions regarding this submittal,please contact me at your convenience. We appreciate your timely review of this matter. Sincerely, DEWBERRY&DAVIS it) 9UdAill Jef e W. McClintock, EIT Attachment cc: Mr. Ed Hatley,Lincoln County Schools Mr. Bill Myers,MB Kahn Van Rowell,Dewberry&Davis P:\DRAFT W G\C7003\CORRES P\O S octtmi.doc 1 - - -- - rout tJb rill:11111111111111.' e. • SPECIFICATION FOR TROJAN SYSTEM UV3000K PTP PACKAGE TREATMENT PLANT . ULTRAVIOLET DISINFECTION SYSTEM PATENT NUMBERS ARE: 5,006,244 4,872,980 4,482,809 1,163,086 1,327,877 • 2,174,989 0,008,78081 0,361,579B1 Other Patents Pending MODEL# 3/00 K Copyright C 119t by Trojan Technologies Inc..London.Ontario.Canada. Al tights rRRvsd• No part or this publication may be repoouced.shred in a retrieval system•ar rananwwd In any loan or by any means without w*ten permission at Trojan Tedmvlagles lnc UV3000K-PTP SPECIFICATION.Nov.22,1995 MMF013.FRIn.page I .. ..JINN rcaur t7• PIFP,7 Trojan System UV3000"- PTP Standard Specification ULTRAVIOLET DISINFECTION EQUIPMENT • PART 1 • GENERAL 1.1 DESCRIPTION A. Scope: Furnish all labor,materials,equipment and appurtenances required to provide an open channel gravity flow ultraviolet(UV)disinfection system. To be complete and operational with all control equipment and accessories as shown and specified. B. Related Work(Specified Elsewhere): 1. Section Cast-in-Place Concrete. 2. Section Anchor Bolts,Expansion Anchors and Concrete inserts. 3. Section Electrical. 1.2 QUALITY ASSURANCE A. Manufacturer Qualifications: 1. Provide equipment which is a standard product of the manufacturer. 2. To be qualified,the UV manufacturer must provide documentation on at least three of its wastewater disinfection systems. The lamps are to be parallel to the flow, in a uniform • array,and in an open channel,as shall be furnished on this project. B. Prequalification Requirements: Demonstrate that the dose required in the performance specification is being met or exceeded in an effluent at 50 degrees Fahrenheit. The UV equipment manufacturer will provide both an EPA and a bioassay calculation. The bioassay calculation,as the name implies,shall be based on an independently produced bioassay report on the proposed UV equipment. The bioassay calculation shall be conducted at the full scale system's per lamp flow. Both the EPA and bioassay calculations shall demonstrate that the proposed UV system design will deliver the intended dose. In order to verify the lamp output assumption made in the EPA calculation,the UV equipment manufacturer shall provide a UV Lamp Output Graph. This UV output graph shall be verified by an independent agency. The proposed electronic ballast for the full scale system shall be calibrated against the Jefferson 60 Hz electromagnetic ballast, Model Number 300-2171.650,and shall have a minimum operating current of 425 mA. The curve shall show the output of the identical lamp individually being driven by both ballasts,while immersed in a liquid over the operating temperature range of 40 to 100 degrees Fahrenheit. The most recent radiometer calibration documentation,as used in the test procedure,and a complete procedural description shall be supplied with the calculations. The Engineer shall reserve the right to require that the test be modified and repeated if • the protocol used is not satisfactory. C. Design Criteria: 1. Provide equipment which shall disinfect an effluent with the following characteristics: a. Peak Flow(GPD): 79Zo0 P /DO c94 O b. Total Suspended Solids(mg/1): 30 (30 day average;grab sample) c. Ultraviolet Transmittance(%): d. Annual Effluent Temperature Range: to •F e. Effluent standard to be achieved: 7.6O1100 ML FC,based on a 30 day geometric mean of daily grab samples col:r tt C fogs by Trojan Techrgbpea Inc..London.Ontario.Canada.Ae MIAs rasaned.No part of this pv lscaoon may be reproduoad stored in a retrieval system,or ahrNmRtoo In any form Or by any means wino,'wriOM permission of Trojan Technologies Inc. 1FV3000K-PTP SPECIFICATION.Nov.22.199S • AlMc013.FRP.4.Page 2 . , a r•���n. FACIE 08 2. The UV equipment shall be installed in a fabricated stainless steel channel furnished as part of this system,and having dimensions as shown on the plans. 3. The system supplied shall be arranged in the following manner. • a. Number of Lamps in each UV Lamp Module: Z. b. Number of UV Lamp Modules:• 2- c. Number of UV banks: 4. The lamp array configuration shall be evenly spaced in both horizontal and vertical rows with all lamps parallel to each other and to the effluent flow. D. Performance Requirements: The UV dose produced by the system shall not be less than Z456O pWatt.s cs cm'after one year(8750 hours)of lamp operation. To be measured in an effluent with a %UV transmission at 253.7 nm. Lamp output to be at 65%of Its initial level,after one year of operation, and there shall be no fouling on the lamp sleeves. 1.3 SUDMITTALZ A. Shop Drawings: 1. Submit for review shop drawings showing the-following: a. Complete description in sufficient detail to permit an item comparison with the specification. b. Dimensions and installation requirements. c. Descriptive information including catalog cuts and manufacturers specifications for all components. 2. Electrical schematics and layouts. B. Experience documentation. PART 2-PRODUCTS 2.1 MANUFACTURER Trojan Technologies, Inc.of London, Ontario. Canada. 2.2 GENERAL REQUIREMENTS A. Provide a UV disinfection system complete with UV lamp modules and channel with level control, . as shown on the Contract Drawings and as herein specified. System may also utilize a Monitoring System. See under 2.4 OPTIONAL EQUIPMENT. B. The installation contractor shall be responsible for supplying electrical power to each module and providing sufficient electrical outdoor receptacles. The receptacles to be rated for continuous operation of the UV lamp modules. The contractor is also to provide Ground fault interrupter protection from the power source. Contractor may opt to utilize optional Power Distribution Receptacles specifically designed for this application. See under 2.4 OPTIONAL EQUIPMENT. 2,3 DES1ON.CONSTRUCTION AND MATERIALS A. General: 1. All material in Contact with effluent shall be stainless steel or quartz. 2. All wiring exposed to UV light shall be teflon coated. 3. All material exposed to UV light shall be stainless steel,anodized aluminum,quartz 214, or teflon. Copyaght O Ma by Titian Technologies Ino.,London.Ontario,Canada.Aft rights reserved. No part of this pubieseen may be reproduced.stored in a retnewat aye•m.a>tanlnl,RIW in any farm et by any means vrilaout rrrttYn perrNWon Of Trojan Technolves InC, UV3000K•PTP SPECIFICATION.Nov.22.1995 MMFO13.FRM.Pape 3 •. r► c. U • B. UV Module(UVM): 1. Each UV lamp module shall consist of?—lamps and their corresponding electronic ballast. Each lamp shall be enclosed in its individual quartz sleeve,one end of which • shall be closed and the other end sealed by a lamp end seal and holder. 2. The electrical wires connecting the lamps and electronic ballasts shall be enclosed in the • stainless steel frame and not exposed to the effluent. 3. Each UV module to be provided with a standard 120 volt plug and weatherproof cable for connection to a receptacle. The cable shall be no longer than ten(10)feet. A total of 7-- UV modules shall be supplied. Lamp status shall be displayed on top of each UV module by watertight LED indicator lights, 4. Modules shall be approximately inches long,L inches high and 2.8 inches wide, weighing approximately 3.0Ibs. Materials of construction shall be stainless steel type 316.anodized aluminum,quartz 214,and teflon. C. UV Lamps: 1. Low pressure mercury slimline lamps of the hot cathode,instant start design. The coiled filamentary cathodes to be heated by the current. 2. 90%of UV output shall be within the wavelengths of 233.7 to 273.7 nm. 3. The operating life of the lamp shall be guaranteed for a period of one year by the UV system manufacturer. D. Lamp End Seal and Lamp Holder: 1. The open end of the lamp sleeve shall be sealed by means of a sleeve nut which threads onto a sleeve cup and compresses the sleeve'0'ring. 2.. The sleeve nut shall have a knurled surface to allow a positive hand grip for tightening. The sleeve nut shall not require any tools for removal. E. UV Lamp Sleeves: 1. Type 214 clear fused quartz circular tubing as manufactured by General Electric or equal. 2. Rated for UV transmission of 89%and shall not be subject to solarization, 3. The nominal wall thickness shaft be 1.0 to 2.0 mm. • F. Effluent Channel: 1. Each unit shall be provided with one(1)stainless steel 304, 14 gauge effluent channel complete with drain, UV module support rack and downstream serpentine weir. 2. Each effluent channel shall have the following inside dimensions: Length inches, width jp,inches, height£inches. G. Level Control Weir: 1. Weir shall be placed downstream of the UV module in the channel so as to maintain an . average water depth of.±Inches. 2. Maximum effluent level variance from zero to peak flow shall be no greater than 1 1/2 •inches. 3. Weir shall be welded water tight../"I g •5 • 4. . • Minimum crest length shall be fr Inches. H. Electrical: 1. The UV disinfection system shall be divided into Z- UV modules. 2. Interconnecting Cables to be standard 120 volt,weatherproof,ten(10)feet long and suitable for outdoor installation. . 3. . Receptacles.` a. 120 volt receptacles rated for continuous outdoor use are required. Receptacles shall be of the duplex type complete with ground fault interruptor circuitry. b. Receptacles to be provided by Contractor unless Engineer elects to have the UV Manufacturer supply Power Distribution Receptacles under Item C of Section 2.4 OPTIONAL EQUIPMENT. �. ' . Copynpni o t$4 by Tvoian T*dNologles Inc..London.Ontario.Canada. N riots rese ve°. No part of this pub cation may be 1etroditid.stored in a retrieval system.or ransomed in any Wen or by any movie without emcee permission of Trojan Ticnnotopies I.a • UV3000K•PTP SPFCIFiCATION,Nov.22,1995 ►At/F7!3FR'. Page a • • • 'AGE 1 • 4. Power Consumption: a. Maximum power draw to UV System shall be J.watts. b. All electrical supplies shall be 120 volt,60 Hz. Contractor to be responsible for distributing power to each individual module. c. A separate 120 volt, 15 amp,supply may be required if a Monitoring System is selected under Section 2.4 OPTIONAL EQUIPMENT. I. Cleaning Procedure: • The UV lamp modules shall be cleaned by removing from the effluent channel and hand wiping the sleeves with an acid solution,using a non-abrasive cloth. 2.4 OPTIONAL EQUIPMENT(Note to specifier:Select OPTIONAL EQUIPMENT as required.) • A. Monitoring System: 1. A submersible UV sensor shall continuously monitor the UV intensity produced in the bank of UV lamp modules. The sensor shall measure only the germicidal portion of the light emitted by the UV lamps. 2. UV intensity(mW/sq.cm)to be indicated on a three(3)character display. 3. Elapsed time(hours)to be indicated on a five(5)character display. 4. Both displays to utilize seven(7)segment LEDs and be visible through the panel door. 5. A dry contact to be provided for Low UV intensity alarm. 6. Alarm shall be time delayed to prevent a nuisance alarm and shall be field adjustable. 7. Monitoring System shall be enclosed in a fiberglass NEMA 4X wall mounted panel. 8. To be located less than twelve(12)feet from the UV Module (LED end). C. Power Distribution Receptacle (PDR): Duplex ground fault interrupter receptacle(s)to be provided. Each PDR to have an individual, painted cast aluminum junction box complete with a NEMA 3R rain shield. Contractor to supply appropriate 120V, single phase,60 Hz circuit to the UV system. Contractor to be responsible for distributing the power from the main 120V feed to the individual PDRs. Responsibility to be all encompassing and In accordance with the local electrical codes. D. Transition Connections: Inlet and outlet transition connections shall be supplied. Transition boxes change channel connection from a square flange to a round flange conforming to ANSI standards. The material used for these parts will be stainless steel type 304, 14 gauge.manufactured as per dimensions indicated in accompanying diagrams. E: Spare Parts: The following spare parts shall be furnished: Four(4) UV Lamps Four(4) Lamp Sleeves Four(4)Lamp Holders F. Operators Kit: The following items shall be furnished: One(1)face shield to protect the operator from UV light. One(1)Gallon of Cleaning Solution. Lime-A-Way manufactured by Ecolab. PART 3-EXECUTION 3.1 INSTALLATION • In accordance with Drawings,shop drawings and manufacturer's instructions. ,2 MANUFACTURER'S REPRESENTATIVE'S SER'Lj S As specified. • Cogcght tD 1994 Coy Trojan Tethnotog,es Inc..Landon.pntyp.Canada.AR tignts reserved.'No part or ttis ay.rta bon may be reoroduud.store0 in a retrieval system.or eaMnede0 in gay torn or by any means*Mlnout.+don pertNssion of Trojan TecMoropea Ug. • UV3000K•PTP SPECIFICATION.Nov.22.1995 MMr013.FRh1.Pape 5 • • ri�� T4s kiliAPO��J d NAr �:rIENYMos 3 �i OCT A9 1998 k �. I IItt STANDARD lwl; „),:.4.,. / •0.- SEWAGE ------------ --111----- -------'1111111111111 - 111111111111 :lc ill,L.1,=_'11 SIPHONS 3:_., „.„........., . . . ,,Tr-----ftw ---m-1--,77,17 ., , 47,,,,, ,,,... - "'''''7' I111\"11 I I 1 • \ �T 1. 41 piANis •• ,.,\ \ Including ,. . . • •• .:,.... Nt SETTING and i. OPERATING Instructions , , , I., PA • Water Quality )N ,,../ EnvlmX Control Division t a Rexnord Company Bulletin 125-B 424 Waukesha, WI 53186 ►13 P. F. T. STANDARD SEWAGE SIPHONS ( ' for SMALL DISPOSAL PLANTS It frequently happens that a system of sewers is not and every tank design should provide baffles or other available in which to empty the sewage from rural means for.preventing the solids from leaving the settling residences, schools, trailer and public parks, etc., and tank. under such circumstances it is necessary to construct The liquid should pass on to a second compartment some type of sewage treatment plant which will that is called a dosing tank,and in this tank there should conveniently and satisfactorily produce an effluent be located a MILLER SIPHON of proper size and which when discharged into a small creek or stream will drawing depth to intermittently discharge the contents not create a nuisance.Ordinarily the design of plants for of the dosing tank into the sub-soil tile or whatever the treatment of sewage involves an engineering problem secondary type of treatment is used. It is not desirable which should be handled by someone familiar with'the to permit the sewage to flow directly from the settling best practice in that field, but for the small installations tank to the sub-soil tile. If it does, the filtering material now under consideration, the employment of an surrounding the tile will be constantly saturated closest engineer to prepare plans, specifications, etc., is to the settling tank and eventually will become clogged generally eliminated because of the cost. However, a and foul. The intermittent discharge permits the filtering plant of this kind should be designed and constructed materials to be completely dosed with a rest interval with regard to practices which have been found following after each application of sewage thus satisfactory in years of use. prolonging the usefulness and efficiency of the system. All states have regulations governing the design and The discharge from a dosing tank assures completely construction of sewage treatment plants. We do not filling the sub-soil tile, thus insuring that every part of ; design nor furnish plans for work of this kind, but the irrigation field will be utilized effectively. descriptive bulletins can be obtained from most of the The results outlined and which are quite essential,to State Boards of Health,the United States Department of the proper operation of the plant are best obtained by Agriculture and the United States Public Health Service. using one of our STANDARD SEWAGE SIPHONS as There are also many local reliable companies who make illustrated on page 3. These siphons are made in several a business of furnishing complete plans and sizes. The drawing depths shown in the tables are specifications and some of the materials required in the standard and cannot be increased,they can,however,be • work. Plans should be approved by State Regulatory reduced within certain limits. Agencies before construction. The size and drawing depth of the siphon selected Owing to the conditions under which this type of will depend upon the fall available and the amount of plant generally operates, it is desirable that the results sewage to be treated.We recommend sizes as follows for sought be obtained with the least possible complications plants serving: and at a minimum cost. Many years of experience indicate that when conditions are favorable the so-called 5 to 15 persons,use 3 inch siphon. sub-soil irrigation type of installation is probably the 16 to 40 persons,use 4-inch siphon. • best method. It is economical, efficient and requires the 41 to 100 persons,use 5-inch siphon. least amount of attention. Regardless of whether the 101 to 200 persons,use 6-inch siphon. sub-soil irrigation method is used for a secondary The cut on page 4 shows a suggested arrangement for treatment or whether a small filter bed is constructed,it a small plant, and we call attention to the vent leading is necessary to provide some preliminary form of from the discharge pipe back into the dosing tank at a treatment, such as a settling or septic tank. A point above the siphon discharge line. This vent is combination grease and grit trap should be provided for required for the proper operation of the siphon. kitchen and laundry wastes ahead of the septic tank.The Alternately, the siphon can be located farther back in sewage from the house is delivered into the settling tank, the dosing tank, placing a tee at the discharge head and which should be of proper size and design, the purpose then raising a straight piece of pipe up from the tee of the tank being to permit the settling out and partial outlet inside the dosing tank to a point 3 inches or 4 < . digestion of the solid matters contained in the sewage, inches above the discharge line. l �: 77) THE MILLER 3", 4",5", 6", 8"Standard Design Single Sewage Siphons 4,• .4 •4. .0 •a �'.i•• • •'p• O• •a ONIGHR Ion aN •i,•V• •pSIP) ,V. • •`• 4 a , • ,Q 'D e I LOW WATER LINE .-ttrAl 8 • a Net • „I. p; •- 4.• !• .p: ►• ,�.;: ►• '••• Reducer, discharge pipe, and L,o back vent and overflow, are 1` :p :t,°: / ;.• not furnished or sold by Rex- • .. v� :e PFT Division. Vitrified tile p 1;.: -pipe and fittings are generally .2.:. used for this purpose. Approximate Dimensions in Inches and Average Weights in Pounds Diameter of Siphon A 3 4 5 6 8 Drawing Depth D 13 17 23 30 35 Diameter of Discharge Head C 4 4 6 8 8 • Diameter of Bell B 10 12 15 19 21 Invert Below Floor E 4% 5'/: 7%% 10 9 Depth of Trap F 13 14% 23 30% 40 • Width of Trap G 8-3/8 11 14 16 b 25-5/8 Height Above Floor H 7% 11-3/4 9% 11 16 Invert to Discharge=D+E+K J 20 25% 33% 44 47 Bottom of Bell to Floor K 3 3 3 4 3 Center of Trap to End of Discharge Ell L 12% 14'/z 17 ' 19 25 Diameter of Carrier S 4 4-6 6-8 8-10 8-12 Average Discharge Rate G.P.M ... 72 165 328 474 950 Maximum Discharge Rate G.P.M ... 96 227 422 604 1400 Minimum Discharge Rate G.P.M. ... 48 102 234 340 500 Shipping Weight in Pounds ... 60 150 210 300 800 Detail Drawing 1 F ... 373 374.2 375 376 378.2A ' Note:—Two single Siphons of this type set side by side in the same tank will alternate.See page 4 for discription of operation. The draft"D"will be 1"to 2" less in this case.Siphons listed o' here are carried in stock and can be shipped promptly on receipt of order and payment. `1 The drawing depth "D" may be reduced in certain cases by special air piping. Contact the •J manufacturer for these special applications. 3 11.17 SETTING and OPERATING INSTRUCTIONS for MILLER STANDARD SINGLE and DOUBLE ALTERNATING SIPHONS ( - Single Siphon Installation •. •.. Reducer, discharge pipe, and Diacharga Line? ( back vent and overflow, am '� -'i`.I.!: not furnished or sold by Rex- e 1:. PFT Division. Vitrified tile pipe and fittings are generally • used for this purpose. •.:. .. _ ,V .....IIIIIIA 9 :; .• It is important that the siphon be installed' in How it Operates accordance with the plans furnished and all dimensions and elevations should be carefully followed. No changes The action of the Miller Siphon is as follows: as the should be made without first communicating with us. sewage entering the tank rises above the open end of the First set the main trap in the concrete,being sure that auxiliary vent pipe in the bell it effects an air seal it is plumb and that the long leg projects the correct because the trap is filled with water.As the sewage level distance above the floor of the dosing tank as shown on in the tank rises the confined air gradually forces the the print water out of the long leg of the trap, until a point is Next screw auxiliary vent piping in the bell. Pipe reached when the air just endeavors to escape around the compound should be used and the joints tightly made lower bend. Now as the difference of water level in the up. two legs of the trap equals the difference of the levels Next place the bell over the long leg of the trap, between the sewage in the tank and the sewage within supporting the bell on the lugs cast in the bell, the bell, it will be seen that the column of sewage in the short discharge leg has practically the same depth as the To Start Siphon head of water in the tank above the level at which it • stands in the bell. The two columns of water therefore Fill the main trap with water. counterbalance each other at a certain fixed depth in the - 4 PlirT �r'Th tank. As soon as this depth is increased by a further supply, however small, a portion of the confined air is forced around the lower bend, and by its upward rush carries with it some of the water in the short leg, thus �� 111klik I I to l% upsetting the equilibrium and the siphon is brought into lir full action immediately.The sewage is then drawn out of iII the tank to the bottom of the bell,the siphon is stopped �.,. by drawing air under the bell,and completely vented by •� MN • the admission of air through the auxiliary vent and the - ' Kirler /ew/, ; operation repeated. before �n,�„/ '•` :• discharge �' J r •fie •:• Testing .:' •:; When the water has filled the dosing tank to a point No.1 No.2 Figure 1 which covers the bell and the piping connections,a close observation of the water surface should be made to detect any bubbles rising to the surface which would /,,b„/ '"h,rs, �Me indicate an air leak. If any are found,either in the piping �.. � - ANernernt D..cti.rLim or bell casting,they should be fixed. The discharge line leading from the siphon to the tile 'v,,,,i s' field or filter bed must be larger in diameter and have a I—. slight fall or pitch away from the siphon. This is I % I I of ,% necessary in order to prevent backing up and causing x 111111 sewage to stand over and submerge the projection of the • • short legof the trap "•? in the discharge elbow. •..:; .• 1`:" The discharge line from the siphon should be vented back into the dosing tank as shown. `. Maier tiw/eej ' ., hme of initial • •: disc r e Double Alternating - 9 .. Siphons Installation ;6 :• First set the two main traps in concrete, being sure. No 1 No.2 that they are plumb and that the long legs project the Figure 2 same distance above the floor as shown on the print. Next screw auxiliary vent piping in the bells. Pipe compound should be used and the joints tightly made UP. 0.,,` I I I...,f � Next place the bells over the long leg of the traps, ii supporting the bells on the lugs cast in the bells. To Start Siphons0 • Al • Wo/er/ere/, : •. ,•• Fill the main traps of both siphons with water. after ,n,ho/ • ' daschorye , ;• Operation • The main traps having been filled, the water levels ' • will be at A in both traps, See Figure 1. The inflow is No.f No 2 Figure 3 then turned on and the dosing tank allowed to fill.When b' the water level in the tank reaches the end of the • • .1.1117 auxiliary vent pipe at X the Air within the siphons is On the third filling the conditions will be reversed r confined and put under pressure which gradually and No. 1 will have the excess air. increases as the water in the tank rises. This pressure No connecting piping or other devices are required to forces the water in the long legs of both traps down and bring about this alternating feature and if the siphons are when the discharge line in the tank is reached the levels in set exactly in accordance with our drawing, no trouble the main traps will be at A and Al, Figure 2. At this should be experienced. point the actual pressure within the siphon is equal to the depth of the main trap. The action at this point is Testing the same as described under single siphons. If both siphons were constructed and set perfectly they would On the first operation the siphon will discharge at a both be brought into operation at the same time but any point slightly above the normal alternating discharge slight variation in the liquid levels, which invariably level. occur will be sufficient to bring one siphon into When the bells and auxiliary vents are covered with operation in advance of the other. For this explanation water a close observation of the surface should be made we assume that siphon No. 1 operates first. to detect any bubbles rising to the surface which would The above explanation applies to the first discharge, indicate an air leak. If any are found either in the piping and subsequent discharges• will take or bell casting they should be fixed, as the siphons will q g place under not operate properly if there is a leak. somewhat different conditions. If there are no leaks and if the tops of the long legs of It was stated that the pressure forced the water in the the siphon are at the same elevation and the siphons still long legs down to points A and Al. It will now be seen do not alternate,it is probably due to the refilling of the that as siphon No. 1 empties the tank, the pressure on idle trap while the other siphon operates. siphon No. 2 (or idle siphon) is released and when the This could take place through a leak in the floor end of the auxiliary vent X is reached, atmospheric where the outlet pipe is joined to the discharge head of pressure is restored in that siphon. This release of the siphon trap. Do not discharge both siphons into a pressure permits the water level in the short leg of single manhole or tile field because this would permit siphon No. 2 to fall back to a natural level. But about the discharge from one siphon backing up and refilling half of the water had been forced out of the trap on the the trap of the idle siphon. upward rise and therefore when it falls back the levels in In order to determine whether the idle trap has been the idle trap will be at B, -Figure 3.Siphon No. 1 having refilled, remove both bells and measure down from the just operated will be left with a full trap. top of the long leg to the surface of water in the traps. It will now be noted that there is a greater quantity The difference in the two traps should be as shown in of air trapped in the long leg of the siphon which did not the illustration at the bottom of page 5. discharge. Due to compression of this extra air a bubble A continuous tight line a size larger than the siphon will be forced around this bend in the siphon first thus should be run from each siphon to its bed, with proper causing the alternating operation. provision for venting these lines as previously noted. • T. Layout for Small Domestic Installation Showing Location of Miller Sewage Siphon • Dosing G .I =i�G,a;/�� Tank 4 . L.............m..........m. PLAN In/e t Sewer Y " 1 :. ...Sf:. Mohhole•'.; - :'•. Monhee w . Vent i _. --.-Batt/e ,,,,_ — — —-- _ Discha� Line J -� Discharge Pie Must — _ —_ _______—77;_ =— Slope Downgrade ade To ° -- w �. ' Sub-Soi/ Tile:,airerschxv,j CJ See Tab/es For lbr/ous Sizes :,. • And Drawing Depths. SECT/ON I • PACIFIC FLUSH TANK DIVISION U Environmental Control Group . System Curve Calculations Dewberry Davis Pumpkin Center Pump Station CCT Effluent Pump ' C= 120 Area= 0.0218 ft^2 Force Main Diameter= 2 inch HP elevation 55.5 i..,... r•i n.{ Discharge Losses= 5.97 ft HWL Alarm 51.5 Discharge Length= 10 if Pump Off 48.0 Flow Discharge Piping Static head TDH Rate Fittings Piping Minimum Maximum Minimum Maximum (gpm) (ft) (ft) (ft) (ft) (ft) (ft) 1 0.00 0.00 4.00 7.50 4.00 7.50 25 0.60 0.20 4.00 •7.50 4.80 8.30 40 1.55 0.47 4.00 7.50 6.02 9.52 50 2.42 0.71 4.00 7.50 7.13 10.63 75 5.44 1.50 4.00 7.50 10.94 . 14.44 80 6.19 1.70 4.00 7.50 11.88 15.38 100 9.67 2.56 4.00 7.50 16.23 19.73 120 13.92 3.59 4.00 7.50 21.51 25.01 125 15.11 3.87 4.00 7.50 22.98 26.48 150 21.76 5.42 4.00 7.50 31.18 34.68 160 24.75 6.11 4.00 7.50 34.87 38.37 175 29.61 7.21 4.00 7.50 40.83 44.33 200 38.68 9.24 4.00 7.50 51.91 55.41 225 48.95 11.48 4.00 7.50 64.44 67.94 240 55.70 12.94 4.00 7.50 72.64 76.14 250 60.44 13.96 4.00 7.50 78.39 81.89 275 73.13 16.65 4.00 7.50 93.77 97.27 280 75.81 17.21 4.00 7.50 97.02 100.52 300 87.03 19.55 4.00 7.50 110.58 114.08 325 102.14 22.68 4.00 7.50 128.81 132.31 350 118.45 26.01 4.00 7.50 148.46 151.96 375 135.98 29.55 4.00 7.50 169.53 173.03 400 154.71 33.30 4.00 7.50 192.01 195.51 425 174.66 37.25 4.00 7.50 215.90 219.40 �b: 55..k:.t.0 2 93 ,::;;0.85 , : : 4.00 µ«fi ,.:.i,7;50 4 rr:=: 7s77 •11:27• `� K-Values Check Valve 2.50 1 2.50 Gate Valves 0.30 0 0.00 Plug Valves 0.77 1 0.77 Bends 0.30 4 1.20 Tee 1.80 0 0.00 Entrance 0.50 1 0.50 Exit 1.00 1 1.00 Total: 5.97 s:\projects\c7031\design\syscrv.xls 3:45 PM 10/22/98 . , i! T ,, ,. IrrNEse SE SECTION 1B SUBMERSIBLE NON-CLOG PUMPS DATE 2/97 i E4 2" Spherical Solids Handling REPLACES 6/96 h& oM 111 Specifications: 9 mii s DISCHARGE: 2"(51mm)NPT,Vertical. fri LIQUID TEMPERATURE: 104°F(40°C)Continuous. Qom. VOLUTE: Cast Iron ASTM A-48,Class 30. I 1 MOTOR HOUSING: Cast Iron ASTM A-48,Class 30. 1 SEAL PLATE: Cast Iron ASTM A-48,Class 30. IMPELLER: Design: 2 Vane,Open,With Pump Out 1 1; Vanes On Back Side.Dynamically Balanced, ISO G6.3. Material: Cast Iron ASTM A-48 Class 30. :P SHAFT: 416 Stainless Steel • j - SQUARE RINGS: Buna-N HARDWARE: 300 Series Stainless Steel '� j PAINT: Air Dry Enamel. SEAL: Design: Single Mechanical,Oil Filled Reservoir. • ,t Material: Rotating Faces-Carbon s • Stationary Faces-Ceramic 1; :_-•.: Elastomer -Buna-N II .,s Hardware-300 Series Stainless ;t< I CABLE ENTRY: 15 ft.(4.6M)Cord,w/Plug on 115 Volt, I • Pressure Grommet for Sealing and 11 �1 i II SPEED: 1750 RPM(Nominal). s . UPPER BEARING: Strain Relief. !I;f'1 Design: Sleeve 1 Lubrication: Oil 1 I!N 1 1 Load: Radial 0 ;i r j I f Series SE .5 HP LOWER BEARING: k 1750 RPM Design: Single Row,Ball ;'� ` ' /S E51 & S E52 Lubrication: Oil I'i 1 c•:` 1 Load: Radial&Thrust 1 1 i i MOTOR: Design: NEMA L Torque Curve.Completely �,'' t 1 Oil-Filled,Squirrel Cage Induction. 1i'; • ,;. Manual & Autofmatic insulation: Class A. !!:III , ..:t SINGLE PHASE: Permanent Split Capacitor(PSC). 'rill Includes Overload Protection ;,1 i: In Motor. •;;t , ,, Cio Canadian Standards Association FLOAT: Automatic Models.Wide Angle, i SPs File No. LR16567 Ploypropylene, 15ft(4.6M)Cable on g 7 SE51A with Piggy-Back Plug.SE51AU ; S 4 OD &SE52AU Float Attached to Pump. ; Underwriters Laboratories Inc.® ON and OFF Points are Adjustable. ;.'I }>. File No. E142177 OPTIONAL EQUIPMENT: Seal Material,Impeller Trims, .' -I;Description' Additional Cable. t`i 4 i 1 t. SUBMERSIBLE NON-CLOG SEWAGE !; 1' PUMP DESIGNED FOR TYPICAL RAW 'i;. ., SEWAGE APPLICATIONS. 'i:t . Sample Specifications:Section 1 Page 5. ;e; `M1 • •I t CRANE PUMPS& SYSTEMS • ,t:, il i:`,,:, : i:• Barnes Pumps,Inc Barnes Pumps,Inc. Bames Pumps Canada,Inc. II Distributor Sales&Service Dept. Bid-To-Spec&Project Sates 83 West Drive �1 420 Third Street/P.O.Box 603 1485 Lexington Ave. Bramalea,Ontario i Piqua,Ohio 45356-0603 Mansfield,Ohio 44907-2674 Canada L6T 2J6 .;ilIl .- Ph:(937)773-2442 Ph:(419)774-1511 Ph:(905)457-6223 v v : ; I1 r,.+ Fax:(937)773-2238 Fax:(419)774-1530 Fax:(905)457-2650 IIII x i / SECTION 1B '� '� PAGE 11 • f DATE 2/97 i.N • ,;I`: , REPLACES 6/96 I. 1;,) SE51A UI k Inches 1 ., SE51 & SE52 (Less Float) VV (mm) 1 is ' �- , 12.62 // (321). I % ! 1.50• 0� '- 6.25 F 20" 9.00I (38) (159) Pumping229) -to � 4.88 I I erential �JfiA (124) I I 1900 •9.75 i (483) ��a/� o ..= • (248) 1 NEW 6.70 II (170) I' . 1 /'?`1 12.62 SE51AU & SE52AU h( (321) I 6.25 1.50 • _ 120° E Q �Pumping 9.00 (159) (38) • O j, ,., . ifferentIaI (zz9) � �� 4.88 V�C'� �� (124) 9.75 19.00 •WAV j (248) 1 (483) �'/�_ lmum...-w W ; 6.70 i II II (170) ' I MODEL PART HP VOLT PH RPM NEMA FULL LOCKED CORD CORD CORD 1 NO. NO. (NOM) START LOAD ROTOR SIZE TYPE O.D. ; I CODE AMPS AMPS SE51 086040 0.5 115 1 1750 :D 11.6 18.4 14/3 SJTOW A 0.390 SE51A 086041 0.5 115 1 1750 D 11.6 18.4 14/3 SJTOW-A 0.390 SE51AU 090623 0.5 115 1 1750 • D 11.6 18.4 14/3 SJTOW-A 0.390 SE52 086042 0.5 230 1 1750 E 5.8 10.5 14/3 SJTOW A 0.390 . j SE52AU 090627 0.5 230 1 1750 E 5.8 10.5 14/3 SJTOW-A 0.390 Mercury Switch on SE51A,Cable 16/2,SJOW A,0.320 O.D.Piggy-Back Plug. - i i, Mechanical Switch(SE51AU&SE52AU),Cable 14/2,SJOOW-A(UL),SJOW(CSA), 0.370 O.D. . , IMPORTANT! 1.) PUMP MAY BE OPERATED"DRY"FOR EXTENDED PERIODS WITHOUT DAMAGE TO MOTOR AND/OR SEALS. ! 2.) THIS PUMP IS APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DMSION II HAZARDOUS LOCATIONS. ! 3.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DMSION I HAZARDOUS LOCATIONS. ! 4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSIMFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION.THIS PUMP IS NOT • INTENDED FOR USE IN SWIMMING POOLS,RECREATIONAL WATER PARKS,OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED MEDIA IS A COMMON OCCURRENCE. CRANE PUMPS&SYSTEMS j Barnes Pumps,Inc Barnes Pumps,Inc. Barnes Pumps Canada,Inc Distributor Sales&Service Dept. Bid-To-Spec&Project Sales 83 West Drive SligerAnrsat 420 Third Street/P.O.Box 603 1485 Lexington Ave. Bramalea,Ontario Piqua,Ohio 45356-0603 Mansfield,Ohio 44907-2674 Canada L6T 2J6 • Ph:(937)773-2442 Ph:(419)774-1511 Ph:(905)457-6223 MEMB $ Fax:(937)773-2238 Fax:(419)774-1530 Fax:(905)457-2650 L. i1 I 1 i PERFORMANCE CURVE SECTION 1B r • ' PAGE 12 i Series: SE ,0.5 HP, 1750RPM DATE 2/97 Manual & Automatic REPLACES 6/96 1 • TOTAL HEAD , MTRS FT 50 STANDARD IMPELLER SIZE E b Pump HP Imp. Dia. 1 ' t' 14—" 0.5 5.25 I t ' [! 40 ' 12— 1. 10— L 30 _ ' —5.25" 8— ''ee �i :1:% ‘'N,%\s _5.00" n G,` 6— 20 4.50 ',, 4;f i. I r t 4— It 1a ,!i it\ I' 2 N — — 1 ,:t 1'1 , i:' \ - , I 1, 1 ;t• aa U.S.GALLONS 50 100 150 200 250 300 ;` Ji' PER MINUTE ' �H , , LITERS 2 4 6 8 1I0 12 14 16 18 I ' 1 `'.I PER SECONDI. 5 2 .5 GPM eo /I.O T pN l;' 1.• ,rt • ii, II II`` si Testing is performed with water, specific gravity of 1.0 @ 68° F, other fluids may vary performance. ' , I _• H : li ": CRANE PUMPS &SYSTEMS ' If g' U. z. Barnes Pumps,Inc Barnes Pumps,Inc. Barnes Pumps Canada,Inc. �t Fr Distributor Sales&Service Dept. Bid-To-Spec&Project Sales 83 West Drive '"o i' i r. 420 Third Street/P.O.Box 603 1485 Lexington Ave. Bramalea,Ontario I ; ' i' Piqua,Ohio 45356-0603 Mansfield,Ohio 44907-2674 Canada L6T 2J6 ; `;` ?i W Ph:(937)773-2442 Ph:(419)774-1511 Ph:(905)457-6223 Y ; 1 :; Fax:(937)773-2238 Fax:(419)774-1530 Fax:(905)457-2650 .j�'� i . t System Curve Calculations Dewberry Davis Pumpkin Center Pump Station ': Recirculation Pump C= 120 Area= 0.0491 ft^2 Force Main Diameter= 3 inch HP elevation 63.8 �� :.;ti Discharge Losses= 7.77 ft HWL Alarm 51.5 Discharge Length= 230 if Pump Off 48.0 Flow Discharge Piping Static head TDH Rate Fittings Piping Minimum Maximum Minimum Maximum (gpm) (ft) (ft) (ft) (ft) (ft) (ft) 1 0.00 0.00 12.30 15.80 12.30 15.80 25 0.16 0.63 12.30 15.80 13.09 16.59 40 0.40 1.50 12.30 15.80 14.20 17.70 50 0.62 2.27 12.30 15.80 15.19 18.69 75 1.40 4.81 12.30 15.80 18.51 -22.01 80 1.59 5.42 12.30 15.80 19.31 22.81 100 2.49 8.19 12.30 15.80 22.98 26.48 120 3.58 11.47 12.30 15.80 27.35 30.85 125 3.88 12.38 12.30 15.80 28.56 32.06 150 5.59 17.34 12.30 15.80 35.23 38.73 160 6.36 19.54 12.30 15.80 38.20 41.70 175 7.61 23.06 12.30 15.80 42.97 46.47 200 9.94 29.52 12.30 15.80 51.77 55.27 225 12.59 36.71 12.30 15.80 61.60 65.10 240 14.32 41.37 12.30 15.80 67.99 71.49 250 15.54 44.61 12.30 15.80 72.45 75.95 275 18.80 53.21 12.30 15.80 84.31 87.81 280 19.49 55.02 12.30 15.80 86.81 90.31 300 22.37 62.51 12.30 15.80 97.18 100.68 325 26.26 72.48 12.30 15.80 111.04 114.54 350 30.45 83.14 12.30 15.80 125.89 129.39 375 34.96 94.45 12.30 15.80 141.71 145.21 400 39.78 106.43 12.30 15.80 158.51 162.01 425 44.90 119.06 12.30 15.80 176.27 179.77 1 1;10 4 ..,; 3 01 r,;;`,a .9:7;7 =;a1•2y30 corgAty4500 ... 25:08 4*;4"4 28458 K-Values Check Valve 2.50 1 2.50 Gate Valves 0.30 0 0.00 Plug Valves 0.77 1 0.77 Bends 0.30 4 1.20 Tee 1.80 1 1.80 Entrance 0.50 1 0.50 Exit 1.00 1 1.00 • Total: 7.77 s:\projects\c7031\design\syscrv.xls 3:04 PM 10/22/98 '• i SECTI P IIIFF- PAGE ON 3B BARNES® 3SE • Ilf ,;, l i DATE 2/97 SUBMERSIBLE NON-CLOG PUMPS ' REPLACES sirs 2-1/2" Spherical Solids Handling ..,. Specifications: al f! i: • I �'''` DISCHARGE: 3"(76mm)NPT,Vertical LIQUID TEMPERATURE: 104°F(40°C)Continuous. VOLUTE: Cast Iron,ASTM A-48 Class 30. , 1111I�I., MOTOR HOUSING: Cast Iron ASTM A-48,Class 30. SEAL PLATE: Cast Iron ASTM A-48 Class 30. IMPELLER: Design: 2 Vane,Open,With Pump Out 1 Vanes On Back Side.Dynamically ' Balanced. ISO G6.3. 4 Material: Cast Iron ASTM A-48 Class 30. I SHAFT: 416 Stainless Steel SQUARE RINGS: Buna-N HARDWARE: 300 Series Stainless Steel = PAINT: Air Dry Enamel. SEAL: Design: Single Mechanical,Oil Filled Reservoir. Material: Rotating Faces-Carbon Stationary Faces-Ceramic Elastomer-Buna-N Hardware-300 Series Stainless ...IVCABLE ENTRY: 25 ft.(7.6M)Cord Pressure Grommet • for Sealing and Strain Relief. SPEED: 1750 RPM (Nominal). 4----- UPPER BEARING: Design: Single Row,Ball Lubrication: Oil i Load: Radial ' LOWER BEARING: Design: Single Row, Ball Series: 3SE 1.5 & 2.OHP , Lubrication: Oil 1750 RPM • Load: Radial&Thrust MOTOR: Design: NEMA L-Single Phase,NEMA B-Three ' Phase Torque Curve.Completely Oil-Filled,Squirrel Cage Induction. j i Insulation: Class B. SINGLE PHASE: Permanent Split Capacitor(PSC). Includes Overload Protection In (OPTIONAL) Motor. e)®Canadian Standards Association THREE PHASE: Tri Voltage 200-230/460; File No. LR16567 1 Requires Overload Protection to be Included In Control Panel. OPTIONAL EQUIPMENT: Seal Material, Impeller Trims,N/C Temperature Sensor with cable for 3 phase pumps,Additional Cable, CSA Listed. • Description: . SUBMERSIBLE NON-CLOG SEWAGE PUMP DESIGNED FOR TYPICAL RAW SEWAGE APPLICATIONS. i jl Sample Specifications:Section 1 Page 5. i. I CRANE PUMPS &SYSTEMS • i Bames Pumps,Inc Bames Pumps,Inc. Barnes Pumps Canada,Inc. Mhsgw Distributor Sales&Service Dept. Bid-To-Spec&Project Sales 83 West Drive 00 420 Third Street/P.O.Box 603 1485 Lexington Ave. Bramalea,Ontario rmr Piqua,Ohio 45356-0603 Mansfield,Ohio 44907-2674 Canada L6T 2J6 Ph:(937)773-2442 Ph:(419)774-1511 Ph:(905)457-6223 Fax:(937)773-2238 Fax:(419)774-1530 Fax:(905)457-2650 V ' ' Prillir- . SECTION 1B J • PAGE 32 DATE 2/97 REPLACES 6/96 inches -• 16.72 -- (mm) (425) 8.25 2.14 (210) (54) i1r,. 1! i - 6.32 • 1 (1I61) !I ! HARPIES PUMPS, I I i I ` '. 3"(76) -I--- -- -- - - - 1 12.63 I NPT DISCH. (321) 1 •i f 21.25 %....... we 1 (540) .....\:-T---' ...---e 9.50 (241) ' , i. 1.11 MODEL PART HP VOLT PH RPM NEMA FULL LOCKED CORD CORD CORD ..;, ,(NOM) START LOAD R TOR SIZE TYPE O.D. 4 t. NO. NO. CODE AMPS AMPS I ; t �� 3E1524L 085527 • 1.5 230 1 1750 C 16.0 44.6 10/3 SO 0.690 ! I 4:4 ��il ,�I -I 1 5E1594L 085529 1.5 200-230 3 1750 D/G 13.3/15 8 35.8/20.6 10/4 SO 0.750 )t -;•. SE1544L 085530 1.5 460 3 1750 G 4.6 � 16.4 10/4 SO 0.750 i ; � s ���E• SE1554L 089289 1.5 575 3 1750 G SE2024L 085531 2.0 230 1 1750 A 19.0 44.6 10/3 SO 0.690 3 { ' ' ..,1 t . .: SE2094L 085533 2.0 200-230 3 1750 B/D 15.2/13.2 35.8/41.2 10/4 SO 0.750 ;, • . 6.6 20.6 10/4 SO 0.750 I i f ,4 SE2044L 085534 2.0 460 3 1750 D 5 2 16.4 10/4. SO 0.750 SE2054L 089290 2.0 575 3 1750 D i ' v. � a r� • Standard Units: • i is • (Optional Temperature sensor cable for 3 phase models is 14/2 SO,0.530 OD.) .t CSA Listed Units: 's '•" (Optional-CSA Listed Power Cable for 1 Phase models is 10/3 SOW,0.690 0.D.) k .... (Optional-CSA listed Power Cable for 3 Phase models is 10/4 SOW,0.745 O.D.) (Optional-CSA Listed Temperature sensor cable for 3 phase models is 14/2 SOW,0.530 OD.) -.' i f f� , 1: . ll ) IMPORTANT I '.#. 1.) PUMP MAY BE OPERATED"DRY"FOR EXTENDED PERIODS WITHOUT DAMAGE TO MOTOR AND/OR SEALS. ; .., • 2.) THIS PUMP IS APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DIVISION II HAZARDOUS LOCATIONS. ; 3 , 3.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DIVISION I HAZARDOUS LOCATIONS. 4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN . .i! • ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION.THIS PUMP IS NOT INTENDED FOR USE IN SWIMMING POOLS,RECREATIONAL WATER PARKS,OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED j L MEDIA IS A COMMON OCCURRENCE. . + f� CRANE PUMPS&SYSTEMS t Barnes Pumps,Inc Barnes Pumps,Ina Barnes Pumps Canada,Inc. r • Distributor Sales&Service Dept. Bid-To-Spec&Project Sales 83 West Drive • •• t Bramalea,Ontario 420 Third Street/P.O.Box 603 1485 Lexington Ave. '( Piqua,Ohio 45356-0603 Mansfield,Ohio 51 907-2674 1 Canada(90 L6T 2J6 11:r2g :r I,a Ph:(937)773-2442 Fax:(937)773-2238 Fax:(419)774-1530 Fax:(905)457-2650 N • ,{i'. poPPPPF- . „; . .ii .• SECTION 1B PERFORMANCE CURVE PAGE 23 Series: 3SE 1 .5 & 2.0 HP 1750RPM I i;. ' . DATE 2/97 > > } REPLACES 6/96 ' ' TOTAL HEAD i {'I• ii 1 MTRS FT Ili#f STANDARD IMPELLER SIZES: ., • Pump HP Imp. Dia. 18-.- 60 1.5 6.00" 2.0 6.50" _ 30 %—7.00" 1 Service Factor: 1.85 16— 50 - 40 14-- —6 50" !ilipV 45°/ • l 12_ 40 :::: fr , i 30Ilk Ilfrilii8.04 ' , , 45% • 8 r5.00 IV:IhkiNsil 40% 6— 20 : .. ,.Aib5OO 114466. _ .�,� 30% 4 -- , 1 10 _- : ; 2 — . I ' U.S.GALLONS 100 200 300 400 500 PER MINUTE 1 ; I I I ! . I I LITERS PER SECOND 5 10 15 20 25 30 35 Testing is performed with water, specific gravity of 1.0 @ 68° F, other fluids may vary performanc • i CRANE PUMPS&SYSTEMS Barnes Pumps,Inc Barnes Pumps,Inc. Barnes Pumps Canada,Inc. S�N + Distributor Sales&Service Dept. Bid-To-Spec&Project Sales 83 West Drive 420 Third Street/P.O.Box 603 1485 Lexington Ave. Bramalea,Ontario SW Piqua,Ohio 45356-0603 Mansfield,Ohio 44907-2674 Canada L6T 2J6 . Ph:(937)773-2442 Ph:(419)774-1511 Ph:(905)457-6223 MEMB„ Fax:(937)773-2238 Fax:(419)774-1530 Fax:(905)457-2650 • tt.) .1.z• • • Calculation Sheet Designer TIA,) A4feLl.orsac Date 1471'%4S Checker Date Title 1.144M-01.0) &went .SC/le .! Job No. Subject &MALI.0 ec rex ICWMJ (414S, Sheet No. / of • veg..4-6 C 401A-11...4 raw •e. '• 0= Snioa-4,13 x r"w 4-441sro,•40 r OCT /42.00 ....IrpOrdurS x /01rd ••r. Sroodwr /..2, 000 ot 1:- 4E16. 41-)tit.• PdS/6A) Pcfau C9= Au,. 41L.1 rt.* Ceaft ,c, Aer-pcj • /42,0010j/4A /, 5 /8, 4095,d Pes/6.^) Fi-sgso .5.CP 7"/C TT,Nit- /0.0 • 2 r.wes I o 2/3 • I v 113 Dar. 01 CS)fh, 'Po ' x )0'w x• 19'o /600 .er 3 K 7 f 4 1 rr 3 //, 94 5r.t.e /.20,0aria ctf4e.,rtS" ." 4/4. giejer • E 7- x O. 0 / -r osc 2' 440 inzi,A c rAi Se' v P /*Me-. w I Piestr.Ais/04.14• • ;. 1 i 20 x /0 441 X/Ol) Atire4-sr adr•WWW&OVAL&y q aiavaa r ,., • 11'• Calculation Sheet Designer S hicLL/Nro Date 3/444/ 98 Checker Date Title 4►)w�eGli./0 4O✓N r11 5c-1/49 S fob No. e 7a3 Sub)ect tidlI/L//di GGN i/.r SGVO,Ls Sd07YG T a*— .0e02•64 Sheet No. / of Pric Toxs Qr., /Z, 000 c.ro . 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Sco,.1 ; 4•R toe.t.eic- • • 1)..Se 4/4"t r ' e 0054 • ILSC e; L x /0'44) ')( S D PAccollr giot/ Mbje. 54140 17L-TAX B42) /?000 3( AA' 4.060 sic' 461,040- c• ?••• _ • • • L.= 3. ;5 —4 air La ad= i • O,rswe Dpwr.v.s/ews 4 5 3 3 1. x 4t izo t4) 140.., 6 % 1) &a C.X.. 4)444. dt rahre A, • . . may..aa maw.a y idrIlAWACP •io • Calculation Sheet Designer 7 A4 etc/Air-0c, Date 0/4 94 9 8 Checker Date Title Cov.401-1 Scnoc.c...S Job No. C i°3 Subject Pti'mo*,./.1 Cdfr•%'rn.v.t. c doos.6 Sere r, Arsie Sheet No. 2-of • DOS/A/6 TANZ. e- cibedirme-,v73- • 05e zo x w 5 a; "ex;- c-A-sr S 4AC /11 Ax . 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Pumpkin Center Septic Design From INVERT IN of Septic Tank#1 to SFB wall Given Invert Out of MH at school 68.70 Run 6-inch line from MH to Tank#1: 310' @ 1.35% -4.20 • Septic Tank#1 INVERT IN 64.50 Drop thru tank#1 -0.17 Septic Tank#1 INVERT OUT 64.33 Run 6-inch line from#1 to#2: 28' @ 0.60% -0.17 Septic Tank#2 INVERT IN 64.16 Drop thru tank#2 -0.17 Septic Tank#2 INVERT OUT 63.99 Run 6-inch line from#2 to Dosing Tank: 31' @ 0.60% -0.19 Dosing Tank INVERT IN 63.80 Clearance -0.25 Dose 17"--Use 18" -1.50 Low Water Line of Dosing Tank 62.05 Bottom of bell to tank floor -0.25 Bottom of Dosing tank 61.80 Invert below floor subtraction -0.46 Invert of outlet pipe below floor(@ discharge head) 61.34 4"pipe to 6" pipe subtraction(1") -0.08 Invert of 6" pipe (start of 6" run) (6" line out of dosing 61.26 Run thru 6"x4" tee: 1' @ 0.0% 0.00 Invert of 6"x4" tee(@ end of tee) 61.26 Run from end of tee to SFB wall: need 3' drop over 24' (12.5%) -3.00 Invert into Sand Filter Bed 58.26 • s:\projects\c7031\design\elev.xls Page 1 12:46 PM 10/26/98 Pumpkin Center Septic Design Sand Filter Bed Elevation Calculations • Invert into Sand Filter Bed 58.26 Depth of pea gravel (3"=0.25') -0.25 Bottom of pea gravel=top of sand 58.01 Depth of sand -2.00 Bottom of sand=top of 1/8"-1/2" stone 56.01 Depth of 1/8"-1/2" stone(5") -0.42 Bottom of 1/8"-1/2" stone=Top of 3/4"-11/2" stone 55.59 Depth of 3/4"-11/2" stone (4") -0.33 Top of 6" PVC underdrain 55.26 Depth of 6" PVC -0.50 Invert of 6" underdrain 54.76 Drop thru SFB: 63.33'@0.70% -0.44 Invert of 6" underdrain @ SFB wall 54.32 Drop from wall to Recirc tank(outside line): 36' @ 0.70% -0.25 Invert of 6" underdrain of outside line @ Recirc 54.07 Invert of 6'underdrain @ SFB wall 54.32 Drop from wall to Recirc (inside line): 29.3' @ 0.70% -0.21 54.11 Therefore, use 54.00 as invert into recirc tank s:\projects\c7031\design\elev.xls Page 2 12:46 PM 10/26/98 Pumpkin Center Septic Design • Recirculation Tank Invert into Recirculation tank 54.00 storage depth of recirc tank -4.00 Pump Off Elevation 50.00 wet depth -1.00 Wetwell Bottom Elevation 49.00 To Dosing Tank via Recirc Pump Wetwell Bottom Elevation 49.00 XXX-LF of 4-inch(via pump) Dosing Tank INVERT IN from Recirc tank • 63.80 To Ultraviolet Unit via Effluent Pump Wetwell Bottom Elevation 49.00 XXX-LF of 6-inch(via pump) Ultraviolet Unit INVERT IN 55.50 drop through UV Unit: 11' @0.0% 0.00 Ultraviolet Unit INVERT OUT 55.50 drop to First Aeration manhole -7.50 First Aeration Manhole INVERT 48.00 60LF of 6-inch @ 10.00% -6.00 Second Aeration Manhole INVERT 42.00 100LF of 6-inch @ XXX% -25.00 INVERT OUT of Headwall 17.00 drop from invert of pipe to invert of channel -1.00 INVERT of channel 16.00 Storm Drain RIM of DI 55.00 Depth of DI -3.00 INVERT of DI 52:00 182LF @ 19.89% -36.20 INVERT OUT of Storm drain 15.80 s:\projects\c7031\design\elev.xls Page 3 12:46 PM 10/26/98 I Dewberry & Davis 110 I 1 1 1 OCT PIG SPECIFICATIONS FOR LINCOLN COUNTY SCHOOLS PUMPKIN CENTER WASTEWATER TREATMENT FACILITY Lincoln County Schools ' PO Box 400 Lincolnton, NC 28093-0400 rr Commission No. C7031 July 30, 1998 ISSUED FOR APPROVAL July 30, 1998 Dewberry & Davis Engineers, Planners, Surveyors 600 Lexington Avenue Charlotte, North Carolina 28203 546 (704) 342-0401 30 5� ,,_ < GIN6E Table of Contents Lincoln County Schools Pumpkin Center Wastewater Treatment Facility • Division 2 Section 02110 Erosion Control and Seeding 02110-1 to 02110-5 Section 02111 Site Preparation p 02111-1 to 02111-3 Section 02112 Unclassified Excavation and Grading 02112-1 to 02112-5 Section 02113 Trench Excavation and Backfill 02113-1 to 02113-7 Section 02600 Water Lines, Valves and Accessories 02600-1 to 02600-7 Section 02720 Storm Drainage g 02720-1 to 02720-5 Section 02730 Sanitary Sewers and Force Mains 02730-1 to 02730-7 Section 02830 Chain Link Fence and Gates 02830-1 to 02830-5 Division 3 Section 03310 Concrete Work 0310-1 to 03310-14 Division 13 Section 13007 Effluent Pumping Station 13007-1 to 13007-6 Section 13360 Septic Tank/Sand Filter Beds 13360-1 to 13360-5 360 5 r • DIVISION SECTION 02110 EROSION CONTROL AND SEEDING r - PART 1. GENERAL 1.01 SCOPE The work covered by this Specification shall consist of furnishing supervision, labor, tools, equipment and materials and performing all operations in connection with the control of erosion and sedimentation in conformance with the North Carolina Sedimentation Pollution Control Act throughout the life of the project and provision of final ground cover at the end of the project. Work under this Specification includes, but is not limited to: Constructing erosion control devices Continuous maintainance of erosion control devices Removal of erosion control devices Seeding 1.02 RELATED WORK SECTION 02111 Site Preparation SECTION 02112 Unclassified Excavation and Grading SECTION 02113 Trench Excavation and Backfill SECTION 02720 Storm Drainage SECTION 02730 Sanitary Sewers and Force Mains SECTION 13330 Site Work 1.03 REFERENCE The Contractor may refer to "Guide for Sediment Control on Construction Sites in North Carolina" issued by the US Department of Agriculture, Soil Conservation Service and "Erosion and Sediment Control Planning and Design Manual" issued by the NC Sediment Control Commission for information. PART 2. PRODUCTS 2.01 FENCE FABRICS Manmade fence fabric shall be Mirafi 100X, On Site WCF-120, Silt Check, or equal. 02110-1 C7031 2.02 EROSION CONTROL (a) Excelsior matting shall consist of a machine produced mat of curled wood excelsior with a minimum width of 47-inches and weight of 0.975 pounds per square yard. One side of the mat shall be covered by a mesh of paper cord, cotton cord, or plastic filament. (b) Jute matting shall have a minimum width of 48-inches and weight of 1.2 pounds per linear yard. (c) Non-woven manmade matting shall be Enka-Mat 7020, Mirimat 2400, Landlok TRM1060, or equal. 2.03 MULCH (a) Excelsior shall be burred wood fiber approximately 4-inches long. (b) Straw shall be the thrashed straw of oats, wheat, barley, rye or tame hay. Straw shall be reasonably free of seedbearing stalks, roots, or bulblets of weeds. It shall comply with all applicable State and Federal regulations and plant guaranties. (c) Wood cellulose fiber shall be air dry, non-toxic, with no growth inhibition. (d) Polypropylene fiber roving systems shall use fine denier, fibrillated, photodegradable yarn. 2.04 FERTILIZER Fertilizer shall be 10-10-10 commercial, mixed grade, uniform in composition, free flowing, and conforming to applicable Federal and State laws and regulations. Each container shall bear the name, trade name, trade mark and warranty of the producer. Other grades of fertilizer shall be used if soil tests indicate that different mix of ingredients is required. 2.05 LIME Lime shall be agricultural grade ground limestone, either dolomite or calcitic (depending on the location within North Carolina). All limestone shall contain a minimum of 90 percent calcium carbonate. During handling and storage, lime shall be protected against hardening and caking. 2.06 SEED Seed shall be 95 percent pure by weight and shall have passed an 85 percent germination test. Labeling shall comply with U.S. Department of Agriculture regulations and the Federal Seed Act. Wet, moldy or otherwise damaged seed shall not be acceptable. 02110-2 C7031 2.07 STONE Large stone shall conform to NCDOT Standard Specifications for Roads and Structures (SSRS) Class I or Class 2 Rip Rap or Erosion Control Stone Class A or Class B as indicated on the Drawings. Stone for filter fabric stabilization or riser protection shall conform to NCDOT No. 57, washed. 2.08 SANDBAGS Sandbags shall be woven polypropylene, tight weave, minimum 18 X 28-inches size with heavy duty tie cord attached to the sidewall near the open end. Bags shall be capable of withstanding a minimum of 2,000 hours exposure to ultraviolet light without deterioration. PART 3. EXECUTION 3.01 GENERAL Soil erosion and sediment control shall be provided by the Contractor at his expense for all areas of the site which are disturbed by construction operations throughout the life of the project. Control measures shall be in place prior to any land disturbing activity and expanded as needed during the project. Maintenance of these facilities shall be continuous by the Contractor until the disturbed area is protected by ground cover. 3.02 METHOD OF PROTECTION (a) GENERAL The best control of erosion and sedimentation is effective ground cover. In all cases, strip as little area as practicable commensurate with construction needs and provide temporary or permanent ground cover as soon as possible. (b) BUFFER ZONES Undisturbed buffers may be used to restrain erosion and retain sediment as long as they are effective. If sediment crosses 25 percent (25%) of the minimum buffer width, other methods shall be employed. (c) FENCE Sediment fence shall be constructed of filter fabric on hog wire or wire mesh fastened to steel posts. Fence shall extend a minimum of 6-inches below grade with fence bottom backfilled. See Standard Drawing No. 30-24A. Premanufactured fence, using materials specified in paragraph 2.01 (b) above, shall be acceptable as sediment fence when installed in accordance with manufacturers recommendations. 02110-3 C7031 (d) STONE FILTERS Stone filters shall be used to control sediment in swales, ditches and other water courses. Stone filters shall not be used in flowing steams except for dam construction and stream bank renovation projects. Filters shall be constructed of Rip Rap or Erosion Control stone of the Class indicated on the Drawings. The upstream face of the stone shall be covered with filter fabric held in place by a 12- inch thickness of No. 57 washed stone. (e) CATCH BASIN Catch basins and other storm drainage structures shall be surrounded by sediment fence or bag filters. Bag filters shall be sand bags filled with NCDOT No. 57 washed stone. (f) DIVERSIONS Diversions shall be used to move runoff water to other methods of protection described above. Diversions may be small berms, ditches or berm and ditch systems. (g) GROUND COVER 1. Flat areas and areas of minor slope shall be seeded and mulched as described below. 2. Steeper slopes and minor water courses shall require the use of jute matting. 3. Steep slopes, major water courses or other "high risk" areas shall be covered by Enka-Mat, Mirimat, Landlok TRM1060, or rip rap. (h) SEDIMENT BASINS ( Sediment Basins shall be constructed as shown on the Drawings. 3.03 MAINTENANCE All erosion control devices installed by Contractor shall be maintained on a periodic basis, especially after frequent rainfalls. Repair services may include reinforcing ground cover, excavating basins, reshaping diversion ditches, replacing or mending silt fences, stone filters, bag filters and all other erosion control protection facilities. 3.04 CONSTRUCTION SEQUENCE 1. Install erosion control devices. 2. Stabilize ditches and swales. 3. Install wastewater treatment facilities. 4. Maintain all erosion control facilitites as necessary. 5. Seed and fertilize denuded areas. 6. Remove silt fences, sediment traps and seed disturbed areas. 02110-4 C7031 3.05 SEEDING (a) TEMPORARY Temporary seeding shall be with small grain seed (i.e. German Millet, Sudangrass, oats, rye, winter wheat) or other seed appropriate for the season. Fertilizer, lime, mulch, and other growing aids shall be used as required to establish and maintain cover. Seed and growing aids shall be applied at the following rate: Material Application Rate Lbs/1000 Sq. Ft. Lime 100 Apply from Jan. 1 - May 1 Fertilizer 20 10-10-10 20% Superphosphate 15 Seed 3 Rye or other small grain Mulch 100 - Small grain straw or tame hay Matting ---- Jute, "Hold-Gro", or other as needed Tack 5.25 Gallons (b) PERMANENT Final grading, topsoil application, and light discing shall be performed to prepare the seed bed, at the appropriate elevation. All large roots, debris and stones larger than three (3) inches diameter shall be removed. Seed and growing aids shall be applied at the following rate: Material Application Rate Lbs/1000 Sq. Ft. Lime 100 Apply from October through May Fertilizer 20 10-10-10 20% Superphosphate 15 Seed 7 Fescue 2 Rye or other small grain Mulch 85 Small grain straw or tame hay Matting ---- Jute, Burlap, "Hold-Gro" as needed Tack 5.25 Gallons Respread all accumulated sediment on project site, remove sediment control measures and complete permanent seeding to establish a satisfactory cover of grass. 3.06 PAYMENT In Lump Sum Bids, all costs associated with erosion, sedimentation control and seeding specified herein or shown on the Drawings shall be included in the Lump Sum Bid. 02110-5 C7031 DIVISION 2 SECTION 02111 SITE PREPARATION PART 1. GENERAL 1.01 SCOPE The work covered by this Specification consists of furnishing all labor, tools, materials, supervision, and equipment in performing all operations in connection with preparing the site and/or line for construction as specified herein or shown on Drawings. It shall be the Contractor's responsibility to make all necessary arrangements with property owners and to pay any costs that may be involved should Contractor need to clear additional areas for ingress or egress, storage areas, borrow, and waste areas. Work in this Specification includes, but is not limited to the following. Clearing and Grubbing Demolition Stripping and topsoiling Drainage and Removal of Water All such costs shall be included in the price bid for the work and no claim for extra compensation will be allowed. 1.02 RELATED WORK See following Specifications for related work: SECTION 02110 Erosion Control and Seeding SECTION 02112 Unclassified Excavation and Grading SECTION 02113 Trench Excavation and Backfill SECTION 02720 Storm Drainage SECTION 02730 Sanitary Sewers and Force Mains PART 2. PRODUCTS 2.01 MATERIALS NONE PART 3. EXECUTION c '. 02111-1 C7031 3.01 BENCH MARKS, STAKES AND MONUMENTS The Contractor shall not disturb any bench marks, reference stakes, property line monuments or irons. In the event it becomes necessary to remove any such points in the performance of the work, the Contractor shall reference such points in preparation for replacement. If any such points are disturbed or damaged they shall be replaced by a North Carolina Registered Land Surveyor at the expense of the Contractor. The Contractor shall furnish all lines, stakes, grades, measurements and employees necessary in laying out the work as indicated or required for proper and orderly continuation of construction. The engineer shall furnish bench marks and base lines. All grade stakes shall be carefully maintained during the progress of the work to insure proper grade lines of the finished work. (a) GENERAL The contractor shall furnish "Record Drawings" data as required. (b) WATER LINE The location of water lines shall be as indicated on the Drawings. (c) SEWER LINES Profile and location of the sewer lines, manholes and force mains shall be shown on the Drawings. Manholes shall be located in the field with a stake or an iron pin by the Engineer. Cut sheets shall be furnished to the Engineer before any trench excavations begin. (d) STORM DRAINS The location of the storm drain and structures shall be as indicated on the drawings. (e) BUILDINGS, VAULTS, AND WETWELLS Buildings, vaults, and wetwells shall be located on the site as indicated on the Drawings. The Owner shall identify property corners and easements, etc., to establish the limits of the site. 3.02 PROTECTION OF FACILITIES Existing utility lines (either overhead or underground), sidewalks, fencing, pavement or other structures shown on the Drawings, as shown to the Contractor or mentioned in the Plans and Specifications shall be kept free of damage by the Contractor's operations. It shall be the responsibility of the Contractor to verify the existence and location of'all underground utilities on the site along the route of work and insure that they are adequately marked to prevent damage. Contractor is referred to North Carolina ONE CALL 800/632-4949. The omission from or the inclusion of utility locations on the plans is not to be considered as the non-existence of or a definite location of existing underground utilities. Any existing construction damaged by the Contractor shall be restored to an equal condition as that existing at time prior to damage, at the Contractor's expense. If any utility is not known of in time to prevent damage and it is inadvertently damaged during construction, the Contractor shall notify the Engineer and the Owner of said damaged utility at once so that emergency repairs may be made at the Contractor's expense and to the satisfaction of the 02111-2 C7031 party having jurisdiction of the utility. 3.03 CLEARING AND GRUBBING GENERAL All vegetation, trees, stumps, roots, rubbish, trash, and other debris shall be cleared and grubbed within the clearing limits of all areas to receive structures or utility lines before beginning grading operations. All material from clearing and grubbing operations shall be removed from the site. Final disposal shall conform to applicable Federal, State and Local laws and regulations. Clearing operations shall be conducted to prevent damage by falling trees, to trees left standing, to existing structures and installations and to those under construction, and to provide for safety of employees and others. All depressions resulting from the removal of stumps, roots and debris shall be filled with suitable materials and compacted to make the surface conform to the surrounding ground. Trees in areas to be cleared but not to be grubbed shall be cut off flush with the original ground surface. 3.04 DRAINAGE AND REMOVAL OF WATER The Contractor shall control all operations in the vicinity of all structures and in all cleared areas so that the surface of the ground will be properly sloped, diked or ditched to prevent water from entering into the excavated areas. All water pumped or drained from the work shall be disposed of in a suitable manner without damaging adjacent property or other work under construction. At the end of each work day, the surface of the work shall be dressed so that surface water will run off the surface and minimize moisture content. Equipment ruts in newly cleared areas shall be leveled at the end of each work day. 3.05 BASIS OF PAYMENT Payment for any work required in this Specification or indicated on the Drawings shall be included in the Lump Sum Bid. 02111-3 C7031 DIVISION 2 SECTION 02112 UNCLASSIFIED EXCAVATION AND GRADING PART 1. GENERAL 1.01 SCOPE The work covered by this Specification consists of furnishing all Supervision, labor, tools, materials, and equipment in performing all operations in connection with unclassified excavation, grading, filling and backfilling as specified herein or shown on Drawings. It shall be the Contractor's responsibility to make all necessary arrangements with property owners and to pay any costs that may be involved should Contractor need to grade additional areas for ingress egress, storage areas, borrow, or waste areas. Work in this Specification includes, but is not limited to the following. Clearing and Grubbing Unclassified Excavation Drainage and Removal of Water Construction of Fills and Embankments Soil Compaction Tests Borrow and Waste Final Grading Seeding All such costs shall be included in the price bid for the work and no claim for extra compensation will be allowed. 1.02 RELATED WORK See following Specifications for related work: SECTION 02110 Erosion Control and Seeding SECTION 02111 Site Preparation SECTION 02113 Trench Excavation and Backfill SECTION 02720 Storm Drainage SECTION 02730 Sanitary Sewers and Force Mains PART 2. PRODUCTS 2.01 MATERIALS (a) Native soil materials on the site shall be used to the maximum extent possible. (b) Mud Mat 02112-1 C7031 1. Stone shall conform to NCDOT Standard Specifications for Roads and Structures (NCDOT) No. 57, washed, as soil dictates. 2. Concrete shall be 2500 PSI conforming to Division 3, Section 03310 of these Specifications. PART 3. EXECUTION 3.01 UNCLASSIFIED EXCAVATION (a) SCOPE After clearing, grubbing and stripping has been done, excavation for buildings, pumping stations, streets, drainage ditches and all other construction, shall be performed to the lines and grades indicated by the Drawings. Site excavation shall be unclassified regardless of the nature of material encountered. When material encountered within the limits of the work is considered unsuitable by the Engineer, such material shall be excavated below the grades shown on the Drawings or as directed by the Engineer and shall be replaced with suitable material. Excavation materials which are not required for fills shall be considered as waste. Excavations shall be made of sufficient width to permit the application and removal of forms, installation of services, and for inspection. When applicable, proper allowance shall be made for granular fill under structures. Sides and bottom of excavations shall be cut sharp and true. The excavations for footings and slabs shall be carried to the exact grades as shown on the Drawings. Undercutting will not be permitted. Should the Contractor excavate below the proper grade under concrete slabs or footings, earth fill will not be permitted, and concrete shall be poured to the bottom of excavation. No extra compensation will be granted the Contractor for extra concrete used for re-fill. After completion of the excavation and prior to placing the reinforcing steel, concrete or stone base, the Contractor shall notify the Engineer, who will inspect the excavation. (b) SHORING The Contractor shall provide all sheeting, shoring, underpinning and bracing required to hold the sides of the excavation and for the protection of all adjacent structures. The Contractor shall be held responsible for any damage to any part of the work by failure of excavated sides or bottoms. Precautions shall be taken to prevent cave- ins. Means of escape from the excavation shall be furnished. 02112-2 C7031 (c) MUD MAT Building and pumping station areas excavated during wet periods, or if excavation shall remain open in excess of one (1) day, a 3 to 4-inch thick lean concrete mud mat or an 8 to 12-inch thick stone base shall be placed on the excavated bottom to reduce the disturbance of the bearing soils and facilitate steel mat assembly. No extra pay shall be claimed for this item. Any damage caused to the soils of the sides or bottom of the excavation, with or without the mud mat, shall be corrected by the Contractor at his expense. 3.02 EMBANKMENTS, FILLS AND BACKFILLS (a) GENERAL After areas have been stripped of topsoil, and before embankments and fills are started, all areas to receive fill shall be scarified by use of harrows, scarifiers or other approved means for a minimum depth of 6-inches. Select material from the site shall be placed on scarified areas and tamped with sheeps foot rollers. Should any area be unsatisfactory as a foundation for the embankment or fill,the Contractor shall remove the unsuitable material and replace with select material. Embankments and fills shall be constructed at the locations and to the lines and grades indicated on the Drawings. The completed fill shall correspond to the shapes and sizes of the typical cross sections or contours as shown on the Drawings. Material shall be placed in horizontal layers 8 to 12-inches in loose depth and thoroughly compacted prior to placing each following layer. All fill material shall be free from roots or other organic material, trash, and from all stones having any one dimension greater than 6-inches. Stones larger than 4-inches, maximum dimension, shall not be permitted in the upper 6-inches of fill or embankment. Fill areas shall be kept level with graders or other approved devices. (b) CONSOLIDATION Embankment and fill consolidation shall be accomplished by thoroughly compacting each layer with sheeps foot rollers, pneumatic rollers, and mechanical tampers in places inaccessible to rollers, or other equipment. When material has too much moisture, grading operations shall be limited to drying soil by spreading and turning for drying by the sun and aeration. When material is dry, moisture shall be added by sprinkling by approved means. All embankments and fills shall be compacted to the following percentages of the maximum dry density and within the following moisture range, in terms of optimum moisture as determined by the Standard Proctor Density Test, ASTM, D698. The following table shall be used unless otherwise specified. 02112-3 C7031 TABLE OF COMPACTION AND MOISTURE Class of Fills Minimum Moisture or Embankments Zone Density% Range Structure Top 12-inches 98 +1 to -2 Remainder 95 +4 to -3 Roadway Top 30-inches 98 +1 to -2 Remainder 95 +2 to -3 Parking Lot Top 18-inches 98 +1 to -2 Remainder 95 +3 to -3 Dam/Dike All Depths - 95 +4 to -3 Common All Depths 92 +4 to -4 Class of fills or Embankments are defined as follows: Structure - beneath concrete slabs of buildings, pumping stations, floors, foundations, etc. Roadway- beneath all roads, streets, truck operations. Parking Lot- automobile parking lots. • Dam/Dike - embankment for ponds, lagoons, etc. Common - all other embankments. (c) BACKFILLING Where backfilling is required after the completion of foundation, walls, and other construction below final grades, all forms, trash and construction debris shall be removed from excavation before backfilling begins. Backfill shall be placed in horizontal layers of 6-inches in loose depth. Compaction shall conform to the requirements in the above table. Heavy rollers, crawler equipment, trucks or other heavy equipment shall not be used for compacting backfill within 5-feet of building walls or other facilities which may be damaged by their weight of operation. Contractor shall be responsible for bracing unsupported walls and other structures and no backfilling shall begin until concrete and masonry walls are properly cured. (d) MAINTENANCE The Contractor shall carry the top of embankments, fills, or backfills to the surrounding grade so that upon compaction and subsequent settlement, the grade shall be at the proper elevation. Should settlement occur during the guarantee period of the Contract, the Contractor shall provide sufficient fill to bring area up to finished grade and shall reseed as required. 02112-4 C7031 3.03 QUALITY CONTROL Geotechnical Engineering supervision shall not be furnished by the Owner. Therefore it shall be the Contractor's responsibility to achieve the compaction required. If the Engineer questions the compaction, he may obtain the services of a Geotechnical Engineer to test the fill. If it does not meet compaction requirements, the Contractor shall replace fill to proper compaction. All grading operations of removing, replacing, recompacting to proper compaction and all Geotechnical Engineering costs for testing and retesting shall be at the expense of the Contractor. Should the fill meet compaction requirements,the Geotechnical Engineering service shall be paid by the Owner. 3.04 WASTE MATERIALS (a) WASTE Excavated materials not suited for backfill and excavated material in excess of that needed to complete the work shall be wasted on the project site where directed by the Owner. Waste areas shall be left in a graded and sloped condition to allow natural drainage of the surrounding area. (b) SEEDING All waste areas shall be seeded as specified in these Specifications. Erosion and sedimentation control measures shall be taken in these areas. 3.05 FINAL GRADING After entire graded area has been brought to the finished grades shown on Drawings, all areas shall be left smooth and free from erosion, ridges, ditches and evidence of ponding. Final grades shall be free from all roots, debris, rock and soil lumps and left in readiness for seeding. Prior to acceptance of the entire project, the Contractor shall correct all embankments and graded areas of all damages due to washes, settlement, erosion, equipment ruts or any other cause at his expense. 3.06 BASIS OF PAYMENT In Lump Sum contracts, all costs associated with grading operations as listed in this Specification or shown on Drawings shall be included in the Total Base Bid, and extra payments will not be made for removal of rock or unsuitable material and proper backfilling of voids. The Lump Sum quotation shall include all clearing, grading, compaction, pipelines, backfilling, and other items shown on Drawings and in Specifications. 02112-5 C7031 • DIVISION 2 SECTION 02113 TRENCH EXCAVATION AND BACKFILL PART 1. GENERAL 1.01 SCOPE The work covered by this Specification consists of furnishing all labor, tools, materials, equipment, and supervision in performing all operations in connection with the excavation, trenching and backfilling for underground utilities: i.e., sanitary sewers, sewer laterals, force mains, storm sewers, water mains, water services and all other underground pipes and appurtenances. Work in this Specification includes, but is not limited to the following: Clearing and Grubbing Trench Excavation Rock Excavation Backfilling Clean-up 1.02 RELATED WORK See following Specifications for related work: SECTION 02110 Erosion Control and Seeding SECTION 02111 Site Preparation SECTION 02112 Unclassified Excavation and Grading SECTION 02720 Storm Drainage SECTION 02730 Sanitary Sewers and Force Mains PART 2. PRODUCTS 2.01 MATERIALS (1) Backfill material shall be selected from the native material excavated from the trench, if suitable. (2) Stabilization stone shall conform to NCDOT"Standard Specifications for Roads and Structures:" NCDOT No. 57. (3) Stone backfill for excess cut shall be NCDOT, No. 57. (4) Stone bedding shall be NCDOT, No. 57. 02113-1 C7031 PART 3. EXECUTION 3.01 TRENCH EXCAVATION (a) GENERAL All required trench excavation shall be unclassified excavation, with the exception of rock. All materials, except those classified as rock, which may include but are not limited to muck, hard pan, loose shale, and boulders measuring less than one cubic yard in volume shall be satisfactorily removed and disposed of by the Contractor. Before any trenching operations begin for sanitary and storm sewer lines, Contractor shall furnish to the Engineer a copy of"CUT SHEETS" prepared by his Surveyor. The trench excavation shall be made by open cutting to the lines and grades shown on the Drawings or as required by minor field adjustments. The bottom of the trenches shall be in firm soil excavated to straight grades. Excavation shall be stopped above the final invert grade so that the pipe shall be laid on a firm, undisturbed native earth bed or stone bedding. Should over-digging occur, the area so excavated shall be backfilled with granular material (NCDOT No. 57) at the expense of the Contractor. Excavated material shall be set back at least two (2) feet from the edge of the excavation to avoid overloading and prevent slides and cave-ins. Gutters, ditches and other water courses shall be kept clear and drainage provisions shall be made. The excavated material shall be kept trimmed in such a manner as to be of as little inconvenience as possible to the public and adjoining property owners. Obstruction of sidewalks, driveways, fire hydrants or valve boxes shall be kept at a minimum. (b) OPEN TRENCH The length of trench or any section to be opened at one time may be limited when, in the opinion of the Engineer, such limitation is necessary. The amount of open or unfilled trench shall not exceed 100 linear feet. All trenches shall be backfilled at the end of each working day. (c) TRENCH WIDTH Width of trenches shall be such as to provide adequate working space for proper laying of pipe. The trench width at one foot above the top of the pipe shall be limited to the suggested dimensions of Table 2 of AVVWA C600. (d) REMOVAL OF WATER Trenches shall be kept free from water at all times. The Contractor shall maintain sufficient personnel and equipment with which he shall promptly and continuously remove all water, from any sources, entering or accumulating in the excavation or other part of the work. All water pumped or drained from the work shall be disposed of in a suitable manner without damaging adjacent property or other work under construction. No extra payment will be made for this item. _ . 02113-2 C7031 (e) SHORING Whenever the presence of incipient slides, soft banks, or ground water intrusion are noted during trench excavation, or the depth of the trench exceeds allowable safe limits, the trench walls shall be restrained with adequate timber or steel sheeting, jacks, shoring, trench box, strutting, bracing, sloping of sides, and other means to prevent caving. When sheeting is installed below the top of the pipe, that portion of the sheeting below the elevation of 1-foot above the top of the pipe shall not be disturbed or removed. Means of escape from a trench, such as a ladder or steps, shall be furnished for trenches at or over four (4) feet deep. No extra payment will be made for these items. (f) STRUCTURE PROTECTION Temporary support, adequate protection, and maintenance of all underground and surface structures, drains, sewers, water lines, utility poles and other obstructions encountered in the work shall be furnished by the Contractor at his expense. Structures and underground utilities which have been disturbed or damaged shall be restored to the original condition or better by the Contractor at his expense. 3.02 ROCK EXCAVATION (a) GENERAL Rock excavation in line trenches is defined as excavation of solid rock in ledges, bedding deposits, unstratified masses and boulders measuring one cubic yard or more in volume which cannot be removed without systematic drilling and blasting, barring or wedging. (b) TRENCH DEPTH Rock shall be removed to provide a minimum clearance of 6-inches below the pipe barrel, valves, or fittings. Rock excavation at pipe joints shall be carried below the pipe bells and of sufficient depth and length to enable Contractor to make the pipe joint. The extra depth shall be backfilled with gravel (NCDOT No. 57). (c) EXPLOSIVES All operations in connection with the use, handling, transporting, and storage of explosives shall be in strict accordance with all Federal, State and Local laws. The Contractor shall prevent excessive vibration of and any damage to adjacent construction. The Contractor shall be held solely responsible for any and all damages or injuries to public and private property or persons resulting from use of explosives. (d) SELECT BACKFILL Contractor shall furnish sand, gravel or clean earth for the first two feet of backfill over the pipe in rock-excavation trenches. No excavated rock shall be placed in the first two feet of backfill over the pipe. Selected hard pan and small rocks excavated from the trench may be used to backfill the remainder of the trench. The top six- inches of backfill shall be relatively free from rocks for seeding operations. Contractor shall make arrangements to find, and have clean backfill delivered to the trench. No extra payment will be made for this item. 02113-3 C7031 (. 3.03 PREPARATION OF TRENCH BOTTOM (a) GENERAL Trenches shall be dry when the trench bottom is prepared. The trench bottom shall be accurately graded to provide uniform bearing for each section of the pipe on undisturbed soil or stone bedding at every point along its entire barrel length except at bell holes. Bell holes shall be of sufficient depth and length for the proper installation of pipe joints. Bell holes shall be dug after the trench bottom has been graded. All bell ends shall be laid facing upstream in the direction of laying. Preparation of the trench bottom and placement of the pipe shall be carefully made so that when in final position, the pipe shall be true to line and grade. Any pipe that has its line and grade disturbed, or becomes defective in any other manner whatsoever, shall be removed and replaced at the Contractor's expense. No pipe shall be laid when trench conditions are unsuitable. Pipe bedding as herein specified shall be required and provided. The approved materials shall be properly hand-tamped, spaded continuously above and around the pipe to the top of the pipe, and the undisturbed trench walls. Backfill over the pipe shall be completed with good, compactable material up to 12-inches above the pipe in accordance with the "Backfilling Specification" herein. Depth of pipe shall be indicated on Profile Sheets or Drawings. (b) WATER LINES AND FORCE MAINS Trench excavation for water lines and force mains shall conform to the pipe being laid on a flat-bottom trench. The depth of the trench shall be sufficient to cover the pipe barrel with a minimum cover of 3.0 feet below the lowest surrounding surfaces and 2.0 feet below the flow line of side ditches unless otherwise shown on the Drawings. Trenches shall be graded to extra depths to avoid high points and interferences with other utilities where shown on plans. See Type "A" of Standard Drawing No. 20-13. (c) SEWER LINES Trench for gravity sewer lines shall be excavated to the depths shown on the Drawings. The width at the top of the trench may be flared wider. When stone bedding is specified, trench shall be excavated four (4) inches deeper than shown on Drawings. See Type "C" of Standard Drawing No. 20-13. , (d) STORM DRAINS Installation of storm drain line shall conform to the requirements of the NCDOT Standard Specifications as modified in these Specifications. 3.04 TRENCH STABILIZATION The Contractor shall deliver and install, as directed, and as required, washed stone stabilizer for trench excavations where trench conditions are such as to require stabilization of the trench bed. The Contractor shall remove the unstable material in the trench and 02113-4 C7031 replace it with stabilizer material. Stabilizer material shall be either washed stone having a maximum size of 1-1/2-inches or other hard, durable material obtained from local sources and approved by the Engineer. NCDOT standard size No. 57 aggregate shall be acceptable for stone stabilizer material. Before any stabilizer material is used for which a change in contract price is to be claimed, authority to use stabilizer material must be specifically obtained from the Engineer in each instance before proceeding with the work. However, Contractor may, for his convenience and at his expense, use stabilizer material without the specific approval of the Engineer. This item shall not be confused with gravel driveway replacement, stone for pavement replacement, stone for backfill of 6-inch over-depth in rock excavation, stone for Contractor's convenience and for required stone bedding. 3.05 BACKFILLING (a) GENERAL All trenches shall be backfilled immediately after pipe is laid therein and under no circumstances shall water be permitted to rise in unbackfilled trenches after pipe has been placed. Backfill for trenches shall be suitable earth, free of large roots, broken pavements, rocks or stones over 4-inches in any dimension, frozen earth, debris, vegetable or organic material or other objectionable matter that in the opinion of the Engineer is unsuitable. The grade at the top of the backfilled trench shall match existing grade. Any subsequent settlement shall be repaired by the Contractor at his expense. (b) TAMPING All trenches shall first be carefully and manually hand tamped from the bottom of the trench to the top of the pipe. From the top of the pipe barrel, the backfill shall be tamped in 6 to 10-inch layers with a tamper. Hydro-hammers will not be allowed for backfill operation for water line and force main installation. At Contractor's option, stone backfill to the 1/2 point of the pressure lines, may be used rather than hand-tamped earth fill. 1. SEWER LINES Trenches for all gravity sewer pipe which are specified to receive stone bedding shall be excavated to proper grade. Four (4) inches of washed stone varying in size from 1/4 inch to 1-1/2 inches (NCDOT No. 57) shall be deposited in the trench bottom for the full trench width for,the entire pipe length to form a level base for the pipe. After the pipe is fixed firmly in position, additional stone shall be installed to a point at the top of the pipe See Type "C" bedding on Standard Drawing NO. 20-13. Initial earth backfill shall be deposited in 6 to 10-inch maximum lifts and thoroughly compacted with mechanical hand tampers in two passes, to a compacted depth of 1-foot above the top of the pipe. 02113-5 C7031 2. TYPE "A"TRENCH BEDDING FOR WATER LINE Approved backfill material shall be deposited in the trench on each side of the pipe with hand shovels for the full length of the pipe, fittings, valves, manholes and appurtenances simultaneously so that the line or grade of the pipe shall not be disturbed. The first lifts shall not exceed six-inches in loose depth and the backfill shall be worked in, under and around the pipe. Backfill shall then be thoroughly compacted by hand, using tampers made of two-inch pipe or a curved railroad lining bar. 3. Backfill from 12-inches above the top of the pipe to 3-feet above the top of the pipe shall be made in layers of 6 to 10-inches, in loose depth and each layer shall be thoroughly compacted with mechanical tampers the full width of the trench. No superficial load from vehicles, heavy rollers, crawler equipment, or other such equipment shall be placed on the exposed surface of the trench to obtain compaction. UNDER NO CIRCUMSTANCES WILL CONSTRUCTION ROLLING EQUIPMENT BE USED TO PUSH THE INITIAL LAYER OF BACKFILL INTO THE TRENCH AND ON THE PIPE. Hydro-hammers may be used for trench depths greater than 3-feet above the pipe. (c) FINAL GRADING All trench grading shall be brought to the existing grades of the surrounding area. Area shall be dressed, sloped as required and all ruts and runoff rivulets shall be removed and site made ready for seeding operations. 1. EROSION AND SEDIMENTATION CONTROL Soil erosion and sedimentation control shall be the responsibility of the Contractor. Specifications appear in Division 2, Section 02110. 2. GRASSING The Contractor shall be required to seed all areas disturbed by the Contractor's operations. See Division 2, Section 02110 of these Specifications. 3. MAINTENANCE The Contractor shall maintain the surface of the backfilled trenches in a satisfactory condition and all trenches showing signs of settlement shall be backfilled, and re-seeded as required. The period of maintenance shall be one year after final payment. 3.06 SEWER-WATER MAIN CROSSING Sewer lines shall be laid at least 10-feet horizontally from any water main whenever possible. If not possible, the top of the sewer shall be at least 18-inches below the bottom of the water line. If sewer and water are laid in same trench, the water line shall be offset and at least 18-inches above the sewer line as shown on the Standard Drawings. When 02113-6 C7031 a sewer line crosses above a water line or where the 18-inch clearance cannot be met, then both the water and sewer lines shall be constructed of ductile iron mechanical joint pipe for a minimum distance of 10-feet from the crossing, measured at right angles. A full length of water main shall be centered over the sewer. 3.07 BASIS OF PAYMENT Payment for any work required in this Specification or indicated on the Drawings shall be included in the Lump Sum Bid. 02113-7 C7031 DIVISION 2 SECTION 02600 WATER LINES. VALVES AND ACCESSORIES PART 1. GENERAL 1.01 WORK The work covered by this Specification consists of the furnishing and installation of different sizes, types, and classes of pressure piping, fittings, valves, and other accessories. All labor, tools, materials, supervision and equipment necessary in the performance of the work shall be furnished by the Contractor unless otherwise stated. Work in this Specification includes, but is not limited to the following: Pipe Installation Valve Installation Connections to Water Mains r . Service Taps Pressure and Leakage Tests Disinfection 1.02 RELATED WORK See following Specification for related work: SECTION 02110 Erosion Control and Seeding SECTION 02111 Site Preparation SECTION 02112 Unclassified Excavation and Grading SECTION 02113 Trench Excavation and Backfill SECTION 02730 Sanitary Sewers and Force Mains PART 2. PRODUCTS 2.01 PRESSURE PIPE Pipe shall comply with the following requirements for the type of pipe indicated in the Bid Schedule or shown on the Drawings. All pipe shall be tested in accordance with the Specifications indicated herein. Copies of the test results normally will not be required by the Engineer but shall be available if requested. All pipe shall be marked as indicated in the referred Specifications: 02600-1 C7031 (a) POLYVINYL CHLORIDE PIPE (PVC) PVC pipe shall conform to ASTM D2241 with a wall thickness standard dimension ratio of SDR21 for 200 PSI working pressure. Clean virgin resin conforming to ASTM D1784 shall be used for the manufacture of PVC pipe. Laying length shall not exceed twenty (20) feet. All pipe shall bear the seal of the National Sanitation Foundation (NSF). The push-on joint pipe shall be furnished with integral thickened wall bells made monolithically with the pipe. Rubber rings shall conform to ASTM D1869, with provisions for expansion and contraction at each joint. Fittings shall be ductile iron, Class 350 Grade 80-55-06, for mechanical joints or push-on joints conforming to ANSI/AWWA C110. Ductile iron shall conform to ASTM A536. Gaskets shall conform to ASTM F477. Fittings shall have radii of curvatures conforming to ANSI/AWWA C110 and shall be cement-mortar lined conforming to ANSI A21.4. 2.02 DETECTABLE TAPE OR WIRE At the Contractor's option, all non-ferrous water pipe shall be marked with tape with a minimum of 4.5 mils thick and at least three (3) inches in width with one layer of aluminum foil laminated between two layers of inert plastic film OR two (2) 14-guage copper wires. 2.03 VALVES (a) GATE VALVES All gate valves shall comply with these Specifications and shall be furnished by the same manufacturer. Gate valves shall be iron body, bronze mounted with solid wedge, non-rising stems, for 200-pound working pressure. Exposed valves shall be furnished with a hand wheel. Buried valves shall be furnished with a solid tee operator, and a cast iron, two-piece, slip-type valve box. (b) CHECK VALVES Check valves shall be furnished by the gate valve manufacturer. Buried check valves larger than 3-inches shall be iron body, fully bronze mounted with bronze disc ring and seating ring, single disc swing type, gravity operated and designed for at least 125 PSI working pressure. Small check valves, 3-inches and smaller shall be all bronze construction with regrinding bronze disc. (c) CAST IRON VALVE BOXES All buried gate valves shall be provided with adjustable 5-1/4 inch shaft, slip type, two-piece cast iron valve boxes. The cast iron lids shall have cast thereon the word 'Water". 02600-2 C7031 2.04 YARD HYDRANT Exposed, non-freeze yard hydrant, with Dura-Coated cast iron head and lift handle with lock option. Bronze interior parts and galvanized steel casing with bronze valve housing and %- inch IP drain port in housing. 2.05 BACKFLOW PREVENTER Backflow Preventer shall conform to AWWA 506: reduced pressure principle, and be approved by the Foundation for Cross Connection Control and Hydraulic Research, University of Southern California. Backflow preventer shall be installed in a 6-inch wide x 26-inch long x 22-inch high hotbox. PART 3. EXECUTION 3.01 HANDLING PIPE During loading at plant site, transportation, unloading and rehandling of pipe, every precaution shall be taken to prevent damage to the pipe, its lining and coating. Pipe shall be removed from truck in a careful manner to reduce banging of pipe against truck or unloading equipment. No pipe shall be dropped from the trucks. Each section of pipe shall be delivered in the field as near as practicable to the place where it is to be installed. Pipe may be distributed along the side of the trench opposite to the spoil bank or stock-piled. Where necessary to move the pipe longitudinally along the trench, it shall be done in such a manner as not to injure the pipe or coating. Where pipe is placed in stock piles, it shall be neatly piled and blocked with strips between tiers. Any pipe that is damaged in any manner shall be set aside and marked with paint. The damaged portion may be cut off and the remainder used if possible. If damaged pipe is not painted, it shall be removed from the job site immediately. 3.02 INSTALLATION OF PIPE All pressure pipe shall be installed in trenches in accordance with Division 2, Section 02113 of these Specifications. Each pipe shall be laid on a firm bed true to line and grade, and in such manner as to form a close concentric joint with the adjoining pipe and to prevent sudden offsets of the flow line or disturbance of the line and grade. Deflections from a straight line or grade shall not exceed the maximum joint deflection recommended by Table 4 or Table 5 of AWWA C600 or the pipe manufacturer, whichever is smaller. If the specified alignment requires deflections in excess of those recommended, the Contractor shall provide either bends or pipes in shorter lengths, in such length and number, that the angular deflections of the pipe joints shall not be exceeded. 02600-3 C7031 • Cutting of pipe for closure or for other reasons shall be done in neat and workmanlike manner by a method which will not damage the pipe. All such cutting of pipe shall be done by mechanical cutters or saws.. The interior of the pipe shall be thoroughly swabbed and cleaned to remove all foreign matter before pipe is installed. All fitting accessories such as nuts, bolts, gaskets, flanges shall be installed in a workmanlike manner and in accordance to the respective AWWA or ASTM Specifications. In all cases, pipe shall be joined by using the proper primers, lubricants, and adhesives to procure a uniform invert and watertight joint. At the end of each days work or at any time the pipe laying operations are stopped or delayed, the contractor shall provide a water tight seal at all exposed ends of pipe or fittings. :. 3.03 DETECTABLE TAPE OR WIRE Detectable tape shall be installed one (1) foot above the water line. The wires shall be laid 1-foot above pipe in trench. Wire ends shall be brought to the surface at each appurtenant structure (valve box, valve vault, fire hydrant, etc.). 3.04 CONNECTIONS WITH EXISTING PIPELINES Where connections are to be made between new work and existing piping, such connections shall be made in a thorough and workmanlike manner, using suitable and proper fittings to suit the conditions encountered. All connection points shall be verified in field for type, size, joints before actual connection shall be made. Each connection with an existing water pipe shall be made at a time and under conditions which will least interfere with water service to customers affected thereby and as authorized by the Owner. Suitable facilities shall be provided for proper dewatering, drainage, and disposal of water removed from the dewatered lines and excavations, without the damage to adjacent property. 3.05 BRACING SUPPORTING AND ANCHORING PIPE AT BENDS All buried water lines, fittings at bends, branches, gate valves and hydrants in the pipe line shall be firmly wedged between the fittings and the undisturbed vertical face of the trench, with Class 3000 concrete or restrained with steel rods in order to prevent the fittings from being blown off the line when under pressure. Blocking shall be in accordance with AWWA Specification C-600. All fittings placed at bends or breaks in grade in vertical planes shall be provided with adequate concrete embedment and straps at the base of slopes and shall be adequately anchored, to the satisfaction of the Engineer, to resist the maximum test pressure at the top of slopes. 02600-4 C7031 3.06 VALVE INSTALLATION Gate valves shall be installed in the water line as shown on the Drawings. Valves shall be braced or rodded with steel rods. Each buried gate valve shall be furnished with a cast iron valve box. Valve boxes shall be installed vertically and plumb. Buried valves shall be furnished with necessary extension stems of sufficient length so that operating nut will not be greater than 12-inches below grade. Stem and interior of valve box shall stand free of each other. Valve boxes not located in pavement shall be protected with a pre-cast concrete collar or a poured-in-place concrete pad. 3.07 PRESSURE AND LEAKAGE TESTS Pipe lines shall be subjected to hydrostatic pressure and leakage tests made by the Contractor after backfilling the trench. All material, equipment, pumps, including gages, and labor required to conduct the tests shall be furnished by the Contractor. Tests shall be conducted in accordance to AWWA C600 as modified herein. It is the intent of this Specification that all joints in the water line shall be watertight and that all leaks which are found either by observation or any specified test shall be made watertight by the Contractor, regardless of the amount of leakage. All joints in exposed piping, regardless of location, shall be tight and drip free at all operating pressures. Water for the tests shall be taken from the system when available. Cross-connections will not be allowed. Where any section of a water line is provided with concrete reaction backing for fittings or hydrants, the hydrostatic pressure test shall not be made until at least five (5) days after the installation of the concrete reaction blocking. All air shall be expelled from pipe, valves and hydrants. Hydrostatic test pressures shall be fifty percent (50%) above normal working pressure, based on the elevation of the lowest point in the line or section being tested and corrected to the elevation of the test gage. Test pressure shall not vary more than 5 PSI plus or minus during the test. The leakage test shall be set at the maximum working pressure but not less 100 PSI corrected to the elevation of the test gage. The amount of water added to maintain pressure shall be measured. (a) PRESSURE TESTS The newly laid water line or any valved section of piping shall be continuously subjected for four (4) hours to a hydrostatic pressure test as indicated above. Pressure tests shall not be conducted on pipe line sections over one (1) mile in length. Each valve shall be opened and closed several times during the test. Exposed pipe, joints, fittings, valves, and hydrants shall be carefully examined during the test. Joints showing visible leakage shall be replaced or remade as 02600-5 C7031 necessary. Leaking rubber-gasketed joints shall be remade, using new gaskets if necessary. Cracked or defective pipe, mechanical joints, fittings, valves, or hydrants discovered in consequence of this pressure test shall be removed and replaced with sound material, and the test shall be repeated until the test results are satisfactory. (b) LEAKAGE TEST The leakage test may be conducted concurrently with the pressure test. However, the duration of each leakage and pressure test shall be at least a total of 8 hours and during the test, the main shall be subjected to the test pressures of at least 100 PSI. Leakage is defined as the quantity of water that must be supplied into the newly laid water line, or any valved section thereof, necessary to maintain the pressure within 5 PSI of the specified pressure for the duration of the test. No piping installation will be accepted until the leakage is less than the number of gallons per hour as determined by the formula: DUCTILE IRON PIPE (DIP) POLYVINYL CHLORIDE(PVC) L = SD / P L= ND/ P 133,200 7,400 In which L equals the allowable leakage in gallons per hour; S is the length of pipe line tested, in feet; N is the number of joints in length of pipeline tested; D is the nominal diameter of the pipe, in inches; and P is the average test pressure during the leakage test, in pounds per square inch gauge. Should any test of water line laid disclose leakage greater than that indicated in Table 6 of AWWA C600, the defective joints shall be located and repaired until the leakage is within the specified allowance, and all visible leaks have been eliminated without additional cost to the Owner. 3.08 DISINFECTION (a) GENERAL All work in connection with disinfection of water lines shall be done in complete accordance with the following requirements of North Carolina Department of Human Resources. The Contractor shall furnish all materials, equipment, tools and labor to do all work required for disinfection. It shall be the Contractor's responsibility to have samples collected and tested, at no extra cost to the Owner. (b) WATER LINES All water lines for the distribution of potable water shall be thoroughly flushed to remove all mud, dirt, and debris. A blow off, a corporation stop or a fire hydrant shall be installed at the end of the line to release entrapped air when the lines are 02600-6 C7031 filled with chlorinated water from the opposite end. The chlorine shall be injected into the new pipe system by means of a pump as water is slowly introduced into the pipe system from the existing water distribution system, the disinfected well or from other potable sources. The chlorinated water shall have a minimum available chlorine concentration of 50 PPM. After filling the new lines with chlorinated water, they shall be valved off and the chlorinated water allowed to remain in the lines for twenty-four (24) hours. At the end of this period, the chlorine residual shall be at least 10 PPM. The lines should then be thoroughly flushed until there is only a normal chlorine residual present, as determined by the orthotolidine test. Several samples of water shall be collected from various spigots, not from hydrants, along the line for bacteriological analysis by a certified laboratory. If satisfactory bacteriological results are obtained, the lines may then be placed in service. At Contractor's option, pressure and leakage tests may be conducted during the disinfection process. All makeup water for these tests shall contain 50 PPM of chlorine. Should the pressure or leakage test fail, the disinfection process shall be repeated in its entirety. 3.09 MEASUREMENTS The Contractor will measure the number of linear feet of each size and type of water line laid from center of fitting to center of fitting, and from center of water main to center of hydrant. The length of service connections will be measured from center of main to the nearest edge of the meter box. No deductions will be made for space occupied by valves or fittings. This data will be presented to the Engineer by the Contractor as "Record Drawings". 3.10 BASIS OF PAYMENT Payment for any work required in this Specification or indicated on the drawings shall be included in the Lump Sum Bid. 02600-7 C7031 DIVISION 2 SECTION 02720 STORM DRAINAGE PART 1. GENERAL, 1.01 SCOPE The work covered by this Specification consists of furnishing all plant, tools, labor, equipment, appliances, materials and supervision in performing all operations in connection with the installation and construction of pipe culverts and storm drains, together with manholes, catch basins, headwalls, flared-end sections, ditches, swales, and other incidentals, in accordance with these Specifications. Work in this Specification includes, but is not limited to, the following: Clearing Trench Excavation Installation of Storm Drain Pipe Construction of Manholes, Catch Basins and Drop Inlets Backfilling Clean Up 1.02 RELATED WORK See following Specifications for related work: SECTION 02110 Erosion Control and Seeding SECTION 02111 Site Preparation SECTION 02112 Unclassified Excavation & Grading SECTION 02113 Trench Excavation and Backfill SECTION 02730 Sanitary Sewers and Force Mains PART 2. PRODUCTS 2.01 STORM PIPE Pipe for pipe culverts and storm drains shall comply with the following requirements for the type of pipe specified herein or as shown on the Drawings. (a) TESTING AND MARKING All storm drain pipe shall be tested in accordance with specifications shown herein but test results shall not be furnished to the Engineer unless specified herein. All storm drain pipe shall be marked as indicated in the referenced Specifications. 02720-1 C7031 (b) CORRUGATED HIGH DENSITY PIPE Corrugated High Density Polyethylene Pipe (HDPE) shall comply with the requirements of AASHTO M294, Type S, double-walled for diameters ranging from 15-inches through 36-inches. HDPE shall be used only on the private streets. 2.02 JOINT MATERIALS HDPE pipe shall be joined with Sure-Lok bell-and-spigot joint. The bell shall be an integral part of the pipe. The joint shall use a gasket to form a silt-tight connection. Gaskets shall be installed in the bell by the manufacturer. 2.03 DRAINAGE STRUCTURE MATERIALS (a) CONCRETE Concrete shall be in accordance with ASTM Designation C-94. Concrete poured on the project shall be 4,000 p.s.i. (b) CONCRETE BRICK Concrete brick shall conform to ASTM Designation C-139 suitable for storm drainage activity. (c) GROUT Grout shall consist of equal parts sand and cement with sufficient water to produce the proper consistency. (d) PRECAST REINFORCED CONCRETE STRUCTURES Precast concrete manholes or catch basins shall conform to ASTM Designation C- 478. (e) CAST IRON STEPS If required, steps for manholes, catch basins and drop inlets shall be constructed of materials and shaped as shown on Standard Drawings. Steps shall be spaced approximately 15-inches apart. (f) CAST IRON FRAME AND COVER Each manhole or catch basin shall be provided with best quality gray cast iron manhole frame and cover conforming to Standard Drawings or as indicated on the Drawings. The seats of the frames and covers shall be machined smooth. (g) STONE Stone for unsuitable material backfill shall be NCDOT No. 57. PART 3. EXECUTION 3.01 HANDLING PIPE During loading, transportation, unloading and rehandling of pipe, every precaution shall be 02720-2 C7031 taken to prevent injury to the pipe or its coating. Each pipe shall rest upon suitable pads, strips, skids, or blocks during transportation or stockpiling on site and shall be securely wedged or tied in place. Pipe shall be removed from truck in a careful manner to reduce banging of pipe against truck or unloading equipment. No pipe shall be dropped from cars or trucks. Proper use of skids or crane shall be made for unloading of pipe. Damaged pipe shall be set aside and marked with paint. The damaged portion may be cut off and the remainder used if possible. If damaged pipe is not painted, it shall be removed from the job site. 3.02 INSTALLATION OF PIPE (a) SCOPE Where applicable, storm drain pipe shall be installed in trenches in accordance with Division 2, Section 02113 of these Specifications. Each pipe shall be laid on a firm bed, true to line and grade, and in such manner as to form a close concentric joint with the adjoining pipe and to prevent sudden offsets of the flow line or disturbance of the line and grade. All pipes shall be laid with the bell end pointing up grade. Each section of storm pipe installation shall begin at the lowest point and must be laid continuously between manholes, headwalls, or to completion. Where pipe is to be laid in a stream bed or low area and foundation material is of poor supporting value, the pipe shall be relocated in firm material. When this is impracticable, the foundation shall be reinforced as indicated below: 1. The unsuitable material shall be excavated to a depth of 2-feet and unsuitable material shall be wasted in a Division of Land Resources approved facility. 2. The unsuitable material shall be replaced with a layer of local material, sand, or clay. Difficult laying conditions shall be handled as shown on the Drawings. Where pipe is to be laid below ground line, outlet ditches shall be excavated prior to laying the pipe. (b) TONGUE-AND-GROOVE JOINTS The first pipe shall be bedded carefully to the established grade line with the bell end upstream. Gasket shall be installed in accordance with the Pipe,Manufacturer's recommendations. The rope-form gasket shall be kept clean until ready for use. The gasket shall be installed to provide a tight fit. Both ends of the pipe shall be wiped clean before the gasket is placed. (c) PIPE PLACED IN FILL SECTIONS For pipe construction in advance of fills, the fill material adjacent to the pipe and the compaction requirements shall be as specified in Division 2, Section 02113 of these Specifications. The fill material shall be uniformly spread in layers longitudinally on both sides of the pipe, not exceeding 6-inches in depth, and shall be compacted by 02720-3 C7031 mechanical tamping. The embankment shall be constructed with side slopes not steeper than 1-1/2 horizontal to one vertical, and the full width of embankment, to a height of 12-inches above the top of the pipe. The embankment shall extend on each side of the outside of the pipe a distance of not less than the outside diameter of the pipe. The operation of heavy equipment over the pipe shall be conducted so that no damage to the pipe or it's alignment shall result. (d) HDPE PLASTIC PIPE Installation shall be in accordance with NCDOT pipe Specifications and manufacturer's recommendations. If deflection exceeds 5%, pipe shall be replaced at no cost to the Owner. (f) MANHOLES AND CATCH BASINS (DROP INLETS) Manholes and catch basins shall be built where shown on Drawings, or where directed by the Engineer. Construction materials used in manholes, catch basins and drop inlets shall be as specified herein. Each structure shall be built to the dimensions for standard manhole or catch basin construction as shown on the Standard Drawings and be true extensions of the lines of pipe. Structures shall be kept clean. Manhole and catch basin walls shall be of brick or precast reinforced concrete as indicated on the Drawings. 1. BRICK Wall thickness shall be 8-inches for structure less than 13-feet deep and approximately 12-1/2-inches for manholes deeper than 13-feet. Eight-inch walls shall consist of all headers and a header and stretcher course shall be used for 12-1/2-inch walls. Mortar joints between courses shall not exceed 1/2-inch in thickness and vertical joints between brick shall not exceed 1/4- inch on the inside. All joints shall be shove joints completely filled with mortar. Inside joints shall be struck. Brickwork shall be built neatly around any pipe projecting into manhole and sufficient mortar shall be used to seal pipe tightly into wall. At the top, the courses may be drawn in at the rate of 1-inch per course to fit the cast iron ring and cover. 2. PRECAST REINFORCED CONCRETE MANHOLES Precast risers, conical or flat slab tops and grade rings shall be as shown on the Drawings. Pipe openings in precast manholes may be furnished with a flexible, resilient pipe connector sleeve, with stainless bands, expansion rings and take-up devices in accordance with ASTM C-923. All precast manholes and catch basins in NCDOT rights-of-way shall meet NCDOT Specifications and shall be approved prior to installation 3. FRAMES Frames shall be set in full bed of mortar to proper grade. Exterior plaster shall be carried up over the flange of the frame. 4. STEPS Steps shall be spaced approximately 15-inches apart. 02720-4 C7031 5. HEADWALLS Headwalls shall be constructed in the locations indicated on the Drawings. Details of headwall construction are shown on the Standard Drawings on the detail sheet. Wing walls and splash pads, if shown on the Standard Drawing, are considered to be a part of the headwall. 3.03 BASIS OF PAYMENT Payment for any work required in this Specification or indicated on the Drawings shall be included in the Lump Sum Bid. I- 02720-5 C7031 DIVISION 2 SECTION 02730 SANITARY SEWERS AND FORCE MAINS PART 1. GENERAL 1.01 SCOPE The work covered by this Specification consists of the furnishing and installation of different sizes and types of sanitary sewer lines and appurtenances. All labor, tools, materials, equipment, and supervision necessary in the performances of the work shall be furnished by the Contractor. Sanitary sewer work shall include gravity sewers, manholes, force mains and appurtenances and other work specified in the Specifications or as indicated on the Drawings. Work included in this Specification includes but is not limited to the following: Pipe Installation Manholes Connections to System Line Testing 1.02 RELATED WORK See following Specifications for related work: SECTION 02110 Erosion Control and Seeding SECTION 02111 Site Preparation SECTION 02112 Unclassified Excavation and Grading SECTION 02113 Trench Excavation and Backfill SECTION 13330 Site Work PART 2. PRODUCTS 2.01 GRAVITY SEWER PIPE Sewer pipe for gravity lines shall comply with the following requirements for the type of pipe indicated in the Bid Schedule or shown on the Drawings. (a) DUCTILE IRON PIPE Ductile iron pipe for sewers shall conform to ANSI A21.51 for Type 2 laying conditions, suitable for 16-feet of cover over the pipe. Ductile iron pipe 12-inches in diameter and smaller shall be Class 350. Pipe joints shall be rubber-gasket, push-on joints as described in ANSI A21.11. Mechanical joints conforming to ANSI A21.11 shall be used where shown on the Drawings or specified. 02730-1 C7031 • Fittings shall be mechanical joint, Class 350, ductile iron, conforming to AWWA C110 or C153. Flanged joints, Class 125, with full face rubber gaskets shall conform to AWWA C110. Fitting accessories shall conform to the fitting and pipe specifications above. All exterior surfaces of ductile iron sewer pipe and fittings for underground installation shall be given a coat of bituminous coating approximately 1-mil thick. All pipe and fittings specified for exposed, interior installation and to be painted shall not be bituminous coated. (b) PVC SEWER PIPE PVC pipe for sewers shall conform to ASTM D3034 with a wall thickness standard dimension ratio of SDR35. Clean virgin resin conforming to ASTM 1784 shall be used for the manufacture of PVC pipe. Laying length shall not exceed twenty (20) feet. The push-on joint pipe shall be furnished with bells made monolithically with the pipe. Rubber rings shall conform to ASTM D3212. 2.02 SEWER FORCE MAINS Pipe for force mains shall comply with the following requirements for the type of pipe indicated in the Bid Schedule or as shown on Drawings. (a) POLYVINYL CHLORIDE PIPE (PVC) Polyvinyl chloride pipe shall conform to the compound requirements of ASTM • Designation D1784, virgin Type I, Grade I PVC. Pipe shall conform to ASTM Designation D3034 (SDR 35). Joints for PVC pipe shall conform to the requirements of the pipe. The bell shall be an integral thickened-wall made monolithically with the pipe. Joints shall be sealed with rubber ring conforming to ASTM Designation D1869, with provisions for expansion and contraction. Lubricant shall be furnished by the Pipe Manufacturer. Fittings shall be ductile iron, Class 350, for mechanical joints conforming to ANSI/AWWA C110. Ductile Iron shall conform to ASTM A536. Gaskets shall conform to ASTM F477. Nominal thickness of the fittings shall be equal to Class 54 ductile iron pipe A21.10. Fittings shall have cement-mortar lining and seal coating. Rubber gaskets shall be compatible with the pipe and fittings used. 2.03 MANHOLES (a) BRICK Sewer brick shall conform to ASTM Designation C32, Grade MA suitable for sewage activity. Wall thickness shall be 8-inches for manholes. Mortar joints between courses shall not exceed 1/2-inch in thickness and vertical joints between brick shall not exceed 1/4-inch on the inside. All joints shall be shove joints completely filled with mortar. Inside joints shall be struck. Brick manholes shall be installed only where shown on the Drawings. 02730-2 C7031 (b) MATERIALS All materials subject to deterioration shall be protected from dampness. Any materials which become damaged shall be removed from the site. 1. Mortar sand shall be clean, hard, durable, uncoated stone particles, free from lumps of clay, loam or organic matter. 2. Mortar for manhole masonry shall be mixed in the proportion by volume of one part Portland cement and two parts sand and sufficient clean water to produce proper consistency. Mortar shall be used so that it will be in place before the initial setting of the cement has taken place. Retempering of mortar in which cement has started to set will not be permitted. 3. In cold weather, and when directed by the Engineer to do so, an anti- freezing additive shall be added to the mortar in the proportions recommended by the Manufacturer. 4. Manhole steps shall be constructed of gray cast iron or a No. 3 deformed steel rod and polypropylene plastic and shaped as shown on Standard Drawings. Steps shall be dipped or painted with one coat asphaltum. Steps shall be spaced 12-inches to 16-inches apart. 5. Each manhole shall be provided with best quality gray cast iron manhole frame and cover conforming to Standard Drawings. Each cover shall be furnished with two pickholes. Two vent holes shall be located on the highest points of the cover. The seats of the frames and the covers shall be machined smooth. Covers of unsealed manholes shall have two vent holes. Sealed manholes shall have covers fixed to the frames with bolts or machine screws at 90 degrees and be equipped with gaskets. Sealed manholes shall have frames bolted to manholes at 90 degrees. Frame weight shall be a minimum of 180 pounds; cover, 120 pounds. 6. Vent pipes shall be 4-inch diameter, Schedule 40 steel pipe of Grade "B: steel conforming to ASTM A-139. All joints shall be welded except one threaded joint may be made 18-inches below the top of vent to allow for positioning the vent in a downstream direction. Interior of vent shall have a minimum 3/32 inch thick coating of Coal Tar Epoxy. Exterior shall be blasted to Commercial Standard and primed with a zinc-rich primer. Primer shall be followed by two coats of Koppers Glamortex 501 Enamel (Olive Green), Tnemec Enduratone (AW22 Agean Sea) or Valspar High Gloss M&F Enamel V20 Series (G21 Spruce Green). (c) PRECAST REINFORCED CONCRETE Precast reinforced concrete manholes shall conform to ASTM Designation C478 with 4000 PSI concrete and a minimum of 5-inch wall thickness. Precast risers, conical or flat slab tops and grade rings shall be furnished. At Contractor's option 02730-3 C7031 • flexible, watertight, rubber type "0" ring gaskets conforming to ASTM C443 or all- weather Butyl mastic in rope form may be used. Each pipe opening in a precast concrete manhole shall be furnished with a flexible synthetic rubber manhole pipe connection. All necessary stainless steel clamps, draw bolts, nuts, gaskets and lubricants shall be furnished and properly installed. A short pipe sleeve shall be installed. PART 3. EXECUTION 3.01 HANDLING PIPE During loading at plant site, transportation, unloading and rehandling of pipe, every precaution shall be taken to prevent damage to the pipe, its lining and coating. Pipe shall be removed from truck in a careful manner to reduce banging of pipe against truck or unloading equipment. No pipe shall be dropped from the truck. Each section of pipe shall be delivered in the field as near as practicable to the place where it is to be installed. Pipes may be distributed along the side of the trench opposite to the spoil bank or stock-piled. Where necessary to move the pipe longitudinally along the trench, it shall be done in such a manner as not to injure the pipe or coating. Where pipe is placed in stock piles, it shall be neatly piled and blocked with strips between tiers. Any pipe that is damaged in any manner shall be set aside and marked with paint. The damaged portion may be cut off and the remainder used, if possible. If damaged pipe is not painted, it shall be removed from the job site immediately. 3.02 INSTALLATION OF PIPE All gravity sewer pipe shall be installed in trenches in accordance with Division 2, Section 02113 of these Specifications. Each pipe shall be laid on a firm bed true to line and grade, and in such manner as to form a close concentric joint with the adjoining pipe and to prevent sudden offsets of the flow line or disturbance of the line and grade. Deflections from a straight line or grade for force mains shall not exceed the deflection maximum recommended by the Pipe Manufacturer. If the specified alignment requires deflections in excess of those recommended by the Manufacturer, the Contractor shall provide either bends or pipes in shorter lengths, in such length and number, that the angular deflections of the pipe joints are not exceeded. Cutting of pipe for closure or for other reasons shall be done in neat and workmanlike manner by a method which will not damage the pipe. All such cutting of pipe shall be done by mechanical cutters. The interior of the pipe shall be thoroughly swabbed and cleaned to remove all foreign matter before pipe is installed. For force mains, all fitting accessories such as nuts, bolts, gaskets, flanges shall be installed in a workmanlike manner and in accordance to the respective ASA or ASTM Specifications. In all cases, pipe shall be joined by using the proper primers, lubricants, and adhesives to procure a uniform invert and watertight joint. 02730-4 C7031 3.03 BRACING. SUPPORTING AND ANCHORING PIPE All force main installed under this Contract shall be adequately secured against movement by the use of metal pipe supports, hangers, ties, inserts, clamps or concrete piers and blocking. The Contractor shall provide all items necessary to secure piping as required or directed to provide a complete and working installation at the Contractor's expense. All buried force main and fittings at bends, shall be firmly wedged between the fittings and the undisturbed vertical face of the trench, with Class 2500 concrete or restrained with steel rods in order to prevent the fittings from being blown off the line when under pressure. Blocking shall be in accordance with AWWA Specification C600. All fittings placed at bends or breaks in grade in vertical planes shall be provided with adequate concrete embedment and straps at the base of slopes and shall be adequately anchored to the satisfaction of the Engineer, to resist the maximum test pressure at the top of the slopes. Exposed flange piping shall be secured by use of hangers, brackets, supports, piers or concrete blocking in such a manner that valves and equipment can be removed from the piping without the necessity for temporary blocking or support of the remaining piping. Tie rods and clamps shall be placed in the forms before piping shall be supported by at least one hanger, applied at the bell. 3.04 MANHOLES Manholes shall be built where shown on Drawings, or where directed by the Engineer. Construction materials used in manholes shall be as specified herein. Manholes shall be kept clean. Any visible leakage into the manhole shall be repaired by the Contractor at his expense. The inside diameter of the manholes shall be 4-feet. Wall thickness shall vary with type of manhole. The invert channels shall be smooth and semicircular in shape conforming to the inside of the adjacent sewer section. Changes in direction of flow shall be made with a smooth curve of as large radius as the size of the manhole will permit. Changes in size and grade of the channels shall be made gradually and evenly. The invert channels may be formed directly in concrete on the manhole base or may be poured monolithically with the manhole base. The floor of the manhole outside the channels shall be smooth and shall slope at least 2- inches toward the channel. Excess mortar shall be cleaned from the channel, sloping floor and manhole steps. Frames shall be set in a full bed of mortar to proper grade. The exterior plaster shall be carried up over the flange of the frame. A brick stack may be constructed on top of the concrete manhole to fix cover at proper elevation. Brick stack length shall be limited to 12-inches. Brick stack shall be plastered with mortar. See Standard Drawing No. 20-3A. 02730-5 C7031 In streets and roadway shoulders, the covers shall be set to conform to the street or shoulder surface. Manholes not located in streets or roadway shoulders shall have covers set at elevations shown on the Drawings and at least 18-inches above ground level. 3.05 CONNECTIONS TO EXISTING SEWERS Pipe connections to existing manholes whether existing brick or concrete walls or to existing sanitary sewer lines, shall be made in such a manner that finished work shall conform as nearly as practical to the essential applicable requirements specified for new manholes, including all necessary cutting, repair and reshaping. When indicated on the Drawings, connections to existing manholes shall be made over the existing invert trough. A new trough shall be reshaped to fit the new piping. Connections to existing sewer pipe, even if of different material than the specified pipe, shall be made with couplings, bushing adaptors or sleeves that will match pipe sizes. Contractor shall verify the proposed connection in the field before actually performing the work. 3.06 LINE TESTING After backfill is completed above the pipe as specified in Division 2, Section 02113, the line and grade of the sewer shall be checked between manholes by the Contractor in the presence of the Engineer with a light or mirror and a good light circle shall show throughout the length of sewer. All gravity sewer lines shall be tested for exfiltration and/or infiltration. Tests shall be conducted with use of low-pressure air testing. All pumps, plugs, weirs, other equipment and labor required for successful tests shall be furnished by the Contractor. (a) LOW-PRESSURE AIR TEST The recommended practice for low-pressure air testing of sanitary sewer shall conform to ASTM Designation C828 as revised herein. The section of the sewer line to be tested shall be plugged. Low-pressure air shall be introduced into the plugged line. The amount and rate of air loss shall be used to determine the acceptability of the section being tested. The air test may be dangerous if, because of lack of understanding or carelessness, a line is improperly prepared. As a safety precaution, pressurizing equipment shall include a regulator or relief valve set to avoid over-pressurizing and damaging an otherwise acceptable line. No one shall be allowed in the manholes during testing. All safety precautions shall be taken by Contractor to prevent damage, injury or loss to all persons and property. Test time and allowable air loss shall conform to ASTM C828. 02730-6 C7031 (b) INFILTRATION Maximum allowable infiltration for all sewer lines regardless of type of joint used, shall be 100 gallons per day per internal inch of pipe diameter per mile of sewer pipe. The pipe shall be tested in sections between manholes. The amount of leakage shall be measured by a suitable weir or other device as directed by the Engineer. When the infiltration exceeds the specified amount, correction shall be made to the satisfaction of the Engineer. Any visible leakage in manholes, joints, or exposed sewers shall be corrected regardless of the amount of leakage. Both the leakage measurement and correction shall be done at the Contractor's expense. 3.08 PRESSURE AND LEAKAGE TESTS FOR FORCE MAINS Force mains shall be subjected to hydrostatic pressure and leakage tests made by the Contractor after backfilling the trench. Tests shall conform to Section 02600.3.07. 3.09 BASIS OF PAYMENT Payment for any work required in this Specification or indicated on the Drawings shall be included in the Lump Sum Bid. 02730-7 C7031 DIVISION 2 SECTION 02830 CHAIN LINK FENCE AND GATES PART 1. GENERAL, 1.01 SCOPE The work covered by this Specification consists of furnishing all labor, tools, materials, equipment and supervision in performing all operations in connection with supplying and erecting chain link fences and chain link gates as indicated on the Drawings or Specifications. Work in this Specification includes, but is not limited to, the following: Chain Link Fence Construction 1.02 RELATED WORK See the following Specification for related work: SECTION 02112 Unclassified Excavation and Grading SECTION 03310 Concrete Work PART 2. PRODUCTS 2.01 FABRIC The fabric shall be composed of individual wire pickets helically wound and interwoven from No. 9 W& M gauge basic open hearth steel wire to form a continuous chain link having a 2-inch mesh. Top and bottom edges shall have a twisted and barbed finish. Fabric shall be hot dip galvanized after weaving to produce a zinc coating not less than 1.2 oz. per square foot of barb wire surface and shall conform to ASTM 392. Wire in the fabric shall stand a minimum tensile strength test of 90,000 pounds per square inch. Wire fabric height shall be six (6) feet. 2.02 LINE POSTS Line posts shall be 2.375-inch O.D. standard pipe, 3.65 lbs. per foot or 2.25-inch X 1.70- inch H column or C post with minimum steel thickness of .121-inch. All framework shall have 2 ounces of zinc per square foot. 02830-1 C7031 • 2.03 TOP RAIL AND TENSION WIRE (a) Top rail shall be 1 5/8-inch O.D. standard pipe, 2.27 lbs. per foot or channel section 1.625-inch X 1.25-inch and shall be furnished in random lengths averaging not less than 20-feet. (b) Bottom tension wire shall be No. 7 W& M gauge high Carbon Aluminized spring coil or crimped wire securely fastened to fabric and terminal posts with aluminum hog rings approximately 24-inches apart. (c) Tension bars for attaching fabric to terminal posts shall be 3/16-inch X 3/4-inch high Carbon steel attached to terminal post by means of beveled edge bands. 2.04 FABRIC TIES Fabric ties for attaching fabric to line posts, top rail or top wire shall be aluminum strip or wire. • 2.05 BARBED WIRE AND BARBED WIRE EXTENSIONS The fabric shall be surmounted with three strands of barbed wire. Each strand shall consist of two No. 12 1/2 W & M gauge twisted aluminized steel line wires, with No. 14 W & M gauge aluminum 4 point barbs spaced not more than 5-inches apart. Barbed wire shall conform to ASTM A585. Barbed wire arms shall be pressed steel and shall withstand 250 lbs. downward pull from outer-most point on arm. Intermediate arms shall have provision for passing top rail and corner arms shall have set screw. Extension device shall be at 45-degrees to inside which will extend height of fence 1-foot except at gates where, if necessary for clearance, the extension may be vertical. 2.06 END. CORNER AND GATE POSTS Terminal posts shall be 3-inches O.D. standard pipe, 5.79 lbs. per foot or 3.5-inches X 3.5- inch roll form post. End and gate post tops shall be malleable iron, or aluminum sand castings, drive fitting outside of post to exclude moisture. Swing gate posts shall be the same as end posts, but in the following sizes and weight. Pipe Size Weight Gate Opening Gate Opening O.D. Per Ft. Single, Inclusive Double, Inclusive 3" 5.79 lbs. To 6' Up to 12' 4" 9.11 Over 6' to 13' Up to 12' to 26' 6 5/8" 18.97 Over 13' to 18' Over 26' to 36' 8 5/8" 25.00 Over 18' to 32' Over 36' to 64' 02830-2 C7031 2.07 BRACING Horizontal compression member shall be a 1 5/8-foot O.D. 2.27 pounds per foot or channel section 1.625-inch X 1.25-inch. Truss rods shall be 3/8-inch rod and takeup. Brace and tension bands shall be unclimbable beveled edge type with 3/8-inch diameter square shouldered carriage bolts, non-removable from outside of fence. 2.08 GATES (a) SWING GATE (1) SWING GATE FRAMES Swing gate frames shall be 2-inch O.D. standard pipe, 2.72 lbs. per foot with internal bracing of 1 5/8-inch O.D. standard pipe, 2.27 lbs. per foot, welded at all joints to provide rigid watertight construction. Bracing and details of construction shall be adequate to provide a rigid non-sagging and non- twisting gate of high quality. Fabric shall be same as fence fabric and shall be securely attached, using methods equal to fence fabric attachment. Welding of fabric to frame will not be permitted. Frames shall have provision for three strands of barbed wire in vertical position. (2) HINGES All gates of the swing type shall be capable of swinging 180-degrees from closed to open position. Hinges shall be rugged heavy duty type. (3) LATCHES Single gates shall have rugged automatically engaging latches. Double gates shall have drop bar type latch for one leaf with automatically engaging latch for other leaf. All latching devices shall be heavy duty type and shall be lockable with padlock from either side. (4) GATE KEEPER Gate frame shall have a keeper which automatically engages the gate frame when swung open. (5) GATE SIZES All gate sizes shall be as follows except when indicated otherwise on the plans: Single leaf pedestrian gates shall be four feet in width. Single or double leaf vehicular gates across drives or roads shall be two feet greater in total opening width than the total width of the drive or road exclusive of shoulders or as shown on the Drawings. 02830-3 C7031 • (b) SLIDING CANTILEVER GATES Sliding of rolling cantilever gates shall be fabricated from standard tubular shapes of galvanized steel or aluminum, as applicable, sized to prevent warping or flexing at clear spans indicated on the Drawings. Rollers shall be of size and number to adequately support gate and allow free movement. Gate shall have a lockable, latching device. 2.09 CONCRETE FOR POST FOUNDATIONS All posts shall be set in Class 3000 concrete. PART 3. EXECUTION 3.01 INSTALLATION It is intended that the fence and gates shall be installed in strictly first-class workmanlike manner. All vertical members shall be truly vertical. Alignment shall be true. Fence shall be tight without sag or bulges. Damaged materials shall be removed from the site and replaced with new. The Contractor will be expected to provide men experienced with erection of fence and gates and will provide any special tools or equipment required. 3.02 POST FOUNDATIONS • (a) Line posts shall be evenly spaced between corner posts at maximum 10-feet on center. Corner posts shall be set at corners and at gates. (b) Concrete foundation shall be not less than 10-inches in diameter for line posts and 12-inches for other posts except 6 5/8-inch posts and 8 5/8-inch posts which shall be 18-inches. (c) Posts in concrete walls and structures shall be installed in a pipe sleeve at least six (6) inches deep with an inside diameter at least one inch greater than the post's outside diameter. Posts shall be plumbed and void space of sleeve shall be packed with non-shrink grout. (d) Minimum depth of concrete foundation shall be three (3)feet. All foundations shall extend approximately two (2) inches above grade and shall slope away from the post to provide for proper drainage. Trowel finish tops of foundation. 3.03 TOP RAIL Top rails shall be joined with extra long pressed steel sleeves making a rigid connection while allowing for expansion and contraction. Top rails shall be anchored at terminal posts. Top rails shall be continuous for the full length of the fence, passing through the fittings on the top of the line posts. 02830-4 C7031 • 3.04 FABRIC Fabric shall be stretched between corner posts or corner and gate posts. Fabric shall be attached to corner and gate posts using tension bars and bands. Fabric shall be secured to line posts by fabric ties 14-inches on center and to the top rail by fabric ties 24-inches on center. The bottom of the fabric shall be held by tension wire securely fastened to line corner and gate posts. Fabric shall end two-inches above grade. Where irregularities in grade occur under fabric, barbed wire shall be used to maintain the two-inch ground clearance. 3.05 BARBED WIRE The fabric shall be surmounted by three strands of barbed wire supported by extension arms on each line, corner and gate post. 3.06 BRACING Horizontal compression bracing shall be securely attached to the terminal and first line post with pressed steel fittings, beveled edge bands. It shall be truss braced from first line post to corner or gate post with truss rods. Corner posts shall be braced in each direction. 3.07 GATES Swing gates shall be hung level and latches adjusted to provide secure contact. Double gates shall include a casting set in concrete to engage latch drop bar and hold gate leaf in place. • 3.08 PAYMENT Payment for any work required in this Specification or indicated on the Drawings shall be included in the Lump Sum Bid. • 02830-5 C7031 DIVISION 3 SECTION 03310 CONCRETE WORK PART 1. GENERAL 1.01 WORK The work covered by this Specification consists of furnishing all labor, tools, materials, and equipment necessary in performing all operations in connection with the installation of concrete work required by the Plans and Specifications. Work in this Specification includes, but is not limited, to the following: Trench and Foundation Excavation Water Line Blocking Sewer Manholes and Force Main Blocking Storm Drainage Headwalls Concrete Walls and Slabs 1.02 RELATED WORK See following Specifications for related work: SECTION 02111 Site Preparatoin SECTION 02112 Unclassified Excavation and Grading SECTION 02720 Storm Drainage SECTION 02730 Sanitary Sewers and Force Mains SECTION 02830 Chain Link Fence and Gates SECTION 13330 Site Work 1.03 CODES AND STANDARDS (a) STANDARDS AND SPECIFICATIONS All standards and specifications mentioned in this Section refer to the latest edition, unless otherwise noted, and shall be considered as a part of the specification except where otherwise specified herein. (b) ASTM STANDARDS C33 Specification for Concrete Aggregates C94 Specification for Ready-Mixed Concrete C150 Specification for Portland Cement C233 Testing Air-Entraining Admixtures for Concrete C260 Specification for Air-Entraining Admixture for Concrete C494 Standard Specification for Chemical Admixtures for Concrete 03310-1 C7031 1.04 PUBLICATIONS Contractor shall keep the following publications on file at the site at all times during construction: ACI SP 15 Field Reference Manual; Specification for structural concrete for buildings with selected ACI and ASTM references. ACI 311 Recommended Practice for Concrete Inspection ACI 315 Manual of Standard Practice for Detailing Reinforced Concrete Structures ACI 318 Building Code Requirements for Reinforced Concrete ACI 350R Concrete Sanitary Engineering Structures PART 2. PERFORMANCE 2.01 MATERIALS Materials specified are for establishing the type, quality and design required. (a) PORTLAND CEMENT ASTM C-150, Type I, or II. All cement shall be of the same manufacturer and of standard brands accepted for use in the area. (b) AGGREGATES ASTM C-33. The maximum size for coarse aggregate for reinforced concrete shall be 3/4 of the distance between bars and in no case more than 1 1/2-inches. (c) WATER Clean and free of deleterious amounts of oils, acids, alkalies, or organic materials. (d) ADMIXTURES When requested, a qualified concrete technician employed by the admixture manufacturer shall be available to assist in proportioning concrete materials for optimum use, and to advise on proper use of the admixture and adjustment of concrete mix proportions to meet job-site and climatic conditions. 1. WATER REDUCING ADMIXTURE "Eucon WR-75" by Euclid Chemical Co., "Pozzolith 122N" by Master Builders, "Plastocrete" by Sika Chemical Corp., or equal. Admixture shall conform to ASTM C494, Type A, and shall not contain more than 1% chloride ions. 03310-2 C7031 2. HIGH RANGE WATER REDUCING (HRWR) ADMIXTURE (SUPERPLASTICIZER) "Eucon 37" by Euclid Chemical Co., "Sikament" by Sika Chemical Corp., "Melment" by American Admixtures Co., or equal. Admixture shall conform to ASTM C404, Type F or G, and shall not contain more than 1% chloride ions. 3. AIR-ENTRAINING ADMIXTURE ASTM C260 4. FLY ASH ASTM C618. Quantity of fly ash shall be less than 25% of the combined weight of cement and fly ash. 5. CHLORIDE CONTENT The maximum water-soluble chloride ion content, expressed as a percent of the cement, contributed from all ingredients of the concrete mix, including water, aggregates, cementitious materials and admixtures, shall not exceed 0.06 percent for prestressed concrete or 0.10 percent for all other concrete. No calcium chloride or admixture containing chloride form other than incidental impurities shall be used. (e) EXPANSION JOINT MATERIAL The filler shall be the full width and depth of the concrete section. Asphalt impregnated fiberboard shall conform to ASSHTO M220 for exterior work, and the polyethylene sponge for interior work shall conform to ASTM C-1621. (f) JOINT SEALANT The joint sealant must be compatible with the type of filler materials used. Sealants shall be Sikaflex No. 429 Primer and Sikaflex 2C NS., EUCO 700 by Euclid Chemical, No-Track by Grace Construction Products, or equal. (g) CURING AND HARDENER AGENT A one-coat material that will completely seal and harden the concrete surface and that will cause no adverse effect of the bonding materials for setting ceramic tile or other floor topping. The liquid membrane curing agent shall be Gard-5 by Old North Manufacturing Company, Seal Hard by L & M Construction, Clear Seal by Grace Construction Products, or equal. (h) VAPOR BARRIERS Vapor barriers shall conform to Commercial Standard C5238 and not less than 6 mils in thickness. (i) WATERSTOPS Waterstops shall be PVC 6-inch wide, dumb-bell type for construction joints; 9-inch center bulb type for expansion joints. Waterstops shall be Vinylex Corp., The Burke Company, Greenstreak Plastic Products, W.R. Meadows, Inc., or equal. 03310-3 C7031 • a) CONCRETE REINFORCEMENT Concrete reinforcement shall be of domestic manufacture from billet steel, conforming to ASTM A615, including supplementary requirements S1, Grade 60. 1. Reinforcing bars shall be deformed in accordance with ASTM A-305 except where "smooth" bars are noted on plans. 2. Welded steel wire mesh reinforcing shall be in accordance with ASTM A-82 and ASTM A-185. 3. Epoxy coated reinforceing bars shall be in accordance with ASTM A-775. 4. Wire used in securing reinforcement in place shall be cold-drawn steel quality conforming to ASTM A-185. 5. Metal accessories shall include all spacers, ties, chairs, bolsters and other devices required to properly support and fasten reinforcing steel in place in accordance with requirements of ACI 315. 2.02 STORAGE All materials subject to damage shall be stored in such a manner to prevent damage, deterioration or intrusion of foreign matter. Any material which has become damaged or deteriorated shall be rejected and removed from the site. (a) CEMENT Cement shall be stored off ground in a dry ventilated building to prevent caking, partially setting or contamination. (b) SAND AND GRAVEL Sand and gravel shall be separately stockpiled in a manner to prevent segregation of size and the inclusion of dirt and other foreign matter. (c) STORAGE Store all reinforcing bars and supplies off the ground, preferably under cover, and protect from oil, grease, paint, rusting, or scale. 2.03 SHOP DRAWINGS (a) Shop Drawings shall be submitted and processed only after they have been checked. approved and initialed by the Contractor. Each sheet shall be so approved and initialed. (b) The following information shall be included: 03310-4 C7031 Shop Drawings without this information will not be accepted by the Engineer for review: 1. Reinforcement placing plans showing all dimensions, details and notes location, size, length and mark of each bar and accessories and other related materials. 2. Schedules, in the same general format as those on the Contract Drawings, showing all pertinent information. 3. All reinforced concrete walls shown in elevation. 4. Joint layout drawings showing all proposed expansion, control and construction joints. PART 3. EXECUTION 3.01 CONCRETE STRENGTH The strengths of concrete covered by this specification are 2500 PSI to 4000 PSI, inclusive. Other strengths may be specified on the Drawings. The strength refers to the minimum compressive strength of concrete at twenty-eight (28) days and each strength required shall be noted on the drawings. Concrete shall be 4000 PSI unless noted otherwise on Drawings or elsewhere in the Specifications. 3.02 PROPORTIONING AND CONSISTENCY Before any concrete is placed on the project, the Contractor, at his expense, shall have prepared, by an approved independent testing laboratory, a design mix or mixes, using approved samples of materials he proposes to use. The proportions of ingredients shall be selected in accordance with Chapter 5 of ACI 318. The proportions of ingredients shall be such as to produce a mixture which will work readily into the corners and angles of the forms and around reinforcement with the approved method of placing and consolidation employed on the work, but without permitting the materials to segregate or excess free water to collect on the surface. Slumps shall be held to an absolute minimum consistent with the conditions under which the concrete is placed. Slump as determined in accordance with ASTM C143, measured at the point of placement in to the structure, shall not exceed 3-inches for footings, and spillway slab walls nor 4- inches for slabs, beams and columns. The method of measuring concrete materials shall be such that the proportions can be accurately controlled and easily checked at any time during the work. Measurement of materials, mixing plant, delivery equipment related items for ready-mixed concrete shall conform to the "Standard Specifications for Ready Mixed Concrete"ASTM Designation C-94. Minimum cement content for liquid retaining structures shall be 517 lb/cy for coarse aggregate size, No. 467, and 564 Ib/cy for coarse aggregate size No.57 or 67. All exposed concrete shall be air-entrained concrete. The total air content for air-entrained 03310-5 C7031 concrete shall not be less than four percent nor more than six percent by volume; determined in accordance with ASTM C173 OR C231. 3.03 MIXING. CONVEYING AND DEPOSITING (a) PREPARATION OF EQUIPMENT AND PLACE OF DEPOSIT Before placing concrete, all equipment for mixing and transporting the concrete shall be cleaned, all debris and ice shall be removed from the place to be occupied by the concrete, forms shall be thoroughly wetted (except in freezing weather) or coated, and the reinforcement shall be thoroughly cleaned of ice or other coatings. Water shall be removed from place of deposit before concrete is placed. Newly placed concrete shall be adequately protected from any water damage. When placing concrete on earth surfaces, the surfaces shall be free from frost, ice, mud or standing water. When the surface is dry soil or previous material, waterproof sheeting paper shall be laid over the earth's surfaces to receive the concrete. No concrete shall be placed until the surfaces have been inspected and approved by the Engineer. Where concrete slabs are poured directly on grade, the grade shall first be wetted down by sprinkling to the satisfaction of the Engineer. Before construction of concrete slabs on grade, all pipes under the proposed slabs shall have received the required tests. (b) MIXING OF CONCRETE The concrete shall be mixed until there is a uniform distribution of the materials and shall be discharged completely before the mixer is recharged. All concrete shall be ready-mixed. Ready-mixed concrete shall be mixed and delivered in accordance with the requirements set forth in the "Standard Specifications for Ready-Mixed Concrete" ASTM Designation C-94. (c) CONVEYING Concrete shall be conveyed from the mixer to the place of first deposit by methods which will prevent the separation or loss of the materials. Concrete in walls shall be placed in lifts of reasonable height such that the level of concrete in the form shall be relatively uniform and that segregations shall be kept to a minimum. .Equipment for chuting, pumping and pneumatically conveying concrete shall be of such size and design as to insure a practically continuous flow of concrete at the delivery and without separation of the materials. (d) DEPOSITING Concrete shall be deposited as nearly as practicable in its final position to avoid segregation due to the rehandling or flowing. Care shall be taken to avoid separation of materials by over-vibrating. The concreting shall be carried on at such a rate that the concrete is at all times plastic, and flows readily into spaces between 03310-6 C7031 the bars. No concrete that has partially hardened or been contaminated by foreign materials shall be deposited on the work, nor shall retempered concrete be used. When concreting is once started, it shall be carried on as a continuous operation until the placing of the panel or section is completed. Top surface shall be generally level. All concrete shall be thoroughly compacted by suitable means during the operation of placing, and shall be thoroughly worked around reinforcement, embedded fixtures and into the corners of the forms. Concrete shall not be placed in any forms or earth bottoms until all reinforcing steel, pipes, conduits, sleeves, hangers, inserts, anchors, reglets and other work to be built into the concrete have been inspected and approved by the Engineer. Unless shown on plans, sleeves shall not be installed in any beam,joint or column without Engineer's written approval. - All exposed surfaces of masonry walls and other finished items that are adjacent to areas in which concrete is being placed shall be carefully protected from concrete splatter by covering with waterproof paper. 3.04 REINFORCEMENT (a) BENDING AND DETAILING Bending and detailing of bars shall be done in accordance with ACI 315. All bars • shall be bent cold in the shop. (b) CLEANING At the time of pouring, all reinforcement and accessories shall be free from rust, oil, scale, grease or other coatings tending to destroy the bond with concrete. (c) INSTALLATION Metal reinforcement shall be accurately positioned and secured against displacement by using concrete or metal chairs, spacers, ties, and other devices to properly support and fasten in accordance with ACI 315. Splicing shall not be made at points of maximum stress, nor shall adjacent bars be spliced at the same point. All reinforcing splices shall have a minimum length of 30 bar diameters unless otherwise shown on Drawing. (d) WIRE MESH REINFORCING Wire mesh reinforcing shall have the spacing and gage shown on the Drawings. Mesh shall be pulled tight and furnished with sufficient support to hold it in position during placing of concrete. Mesh shall be lapped one space at all splices and wired together at every other interval. 3.05 JOINTS Joints shall be constructed as indicated on the drawings or as approved by the Engineer. Joints not indicated on drawings shall so be made and located as to least impair strength 03310-7 C7031 of structure. Joints not shown on plans shall be approved by the Engineer before concrete placing begins. (a) CONSTRUCTION JOINTS Where a joint is to be made, the surface of the concrete shall be thoroughly cleaned and all laitance removed. In addition joints shall be thoroughly wetted and slushed with a coat of neat cement grout immediately before placing new concrete. Horizontal construction joints shall not be permitted. Construction joints for floor slabs on grade for water bearing structures shall be provided with a continuous 6-inch wide rubber waterstop. Required reinforcement shall be continued through joints. (b) EXPANSION JOINTS shall be at the locations shown on plans. Joints shall be constructed as shown on the construction documents. 3.06 WEATHER CONDITIONS (a) COLD WEATHER REQUIREMENTS Do not place concrete when temperature is 40 degrees Fahrenheit and falling and when freezing temperatures are predicted for the next 24 hours. Contractor may submit his request for placing concrete in freezing weather to the engineer for written approval. Request shall include but not be limited to the following procedures to be met by the Contractor at no extra cost to the Owner: 1. Heat concrete materials above 60 degrees F before placing in forms, and maintain temperature above 50 degrees F for a minimum of seventy-two (72) hours. Protective covering used for curing shall be kept intact for at least forty-eight (48) hours after protective heating is removed. 2. Accelerating admixtures or high early strength (type III) cement shall be used only when approved by the Engineer. (b) HOT WEATHER REQUIREMENTS All concrete placed in weather above 90 degrees F shall be covered by shading, sprinkling or other approved means for at least twenty-four (24) hours. Retarding admixtures shall be used only when approved by the Engineer. 3.07 CURING All equipment and materials for curing and protection shall be on hand and ready for use before depositing of concrete begins. Curing shall start immediately after finishing operations are completed, free water has disappeared from surface and concrete has hardened sufficiently to prevent damage to concrete surface by curing operations. Concrete shall be maintained in a moist condition not less than seven (7) days. Wood forms left in place will not be considered adequate for moist curing and thus, shall be kept wet at all times until removed. Curing shall not leave color or stain on concrete surfaces. (a) MOIST CURING Moist curing shall consist of keeping all exposed surfaces, edges and corners of fresh concrete continuously moist for at least seven (7) days by spraying, ponding, 03310-8 C7031 or covering slabs with a layer of heavy burlap. Burlap sheets shall be lapped over one another and entire concrete surface shall be covered after saturation of burlap with clean water. Cover wet burlap with waterproof paper which shall be lapped and sealed with mastic, glue or masking tape. Paper shall be weighted down to prevent surfaces from being exposed to the air. (b) CURING WITH CURING AGENT Curing with curing agent as hereinbefore specified may be used with the Engineer's approval. Compound shall be applied in strict accordance with the Manufacturer's instructions with no adverse effect on floor toppings where required. 3.08 FORMS (a) DESIGNS Forms shall conform to the shape, lines and dimensions shown on the plans. They shall be properly assembled, braced and tied together so as to maintain position, shape, and plumb. Forms shall have the structural strength and integrity to safely support the wet concrete and construction loads without buckling, leaking, or excessive deflection. Temporary openings shall be provided at the bottom of wall forms to facilitate cleaning and inspection immediately before depositing concrete. Suitable openings shall be provided in forms for placing concrete so as to limit the drops to a maximum of 4-feet. Forms for beams and girders shall be constructed so that the sides may be removed without disturbing bottom of form on its supports. Where soil conditions will permit excavation to accurate dimensions without bracing, side forms for footings or slabs may be omitted. Plastic coated plywood forms shall be used for all concrete surfaces scheduled to be painted, and may at the Contractor's option, be used elsewhere to reduce rubbing. Plyform plywood, steel panel forms, or plywood panels in steel frames may also be used on exposed surfaces. All joints shall be taped or filled with a form joint filler to produce smooth surfaces. Plywood shall be in large sized, smooth sheets and shall have straight square edges. Forms for round structures shall not be more than 2-feet in width so that a circular appearance will be obtained. All exposed edges of concrete work shall be chamfered 3/4-inches unless otherwise directed. Forms for openings or blocking shall be dressed material, true to size without knot holes, bark, warping or other imperfections. Forms for unexposed surfaces and rough work may be of lesser quality than forms for exposed surfaces. All forms other than plastic coated plywood shall be coated with a chemical form release agent that will not discolor or injure the concrete in any way. Prior to each pour and before placing reinforcing steel, all forms shall be cleaned, and where required, coated with releasing agent in strict accordance to Manufacturer's written instructions. Reinforcing steel and inserts shall not be coated with the release agent. 03310-9 C7031 It is the intention of this Specification to obtain a good appearing workmanlike concrete surface with the use of standard materials where possible. The back form shall not be erected, nor shall any concrete be placed, until the forms and reinforcing steel have been inspected and approved by the Engineer. (b) WALL FORM TIES Wall form ties shall have a minimum working strength, when fully assembled, of at least 3000 pounds, and shall be so adjustable in length as to permit complete tightening of forms. Ties shall be the pull-out type for unexposed surfaces. In either case, ties shall leave no metal closer than 1 1/2-inches of the surface. Wire ties or spreaders will not be acceptable. (c) REMOVAL OF FORMS Forms shall be removed in such a manner as to insure the complete safety of the structures and to prevent breakage of corners and edges and chipping of faces. Forms shall remain on walls for at least forty-eight (48) hours after the placing of concrete. Where the structure as a whole is supported on shoring, the removable floor forms, beams and girder sides, columns and similar vertical forms may be removed after 48 hours, providing the concrete is sufficiently hard not to be injured thereby. The supporting forms or shoring for floor slabs and beams shall not be removed until the members have acquired sufficient strength to support safely their weight and the load thereon and in no case before seven days have elapsed. Wood forms shall be completely removed from under steps and similar spaces, through temporary openings if necessary. All forms shall be removed before backfill or covering of any type is applied. 3.09 PATCHING AND FINISHING CONCRETE WORK After removing the forms, any concrete which is not formed as shown on plans or for any reason is out of alignment or is not plumb and level or shows defective surfaces due to improperly filled honeycombing, wood debris on surface, or that does not conform with the intent of these Specifications shall be removed and replaced at the Contractor's expense. Immediately after removing the forms, all tie holes shall be filled solid with mortar after first being thoroughly wetted. Defective areas shall be chipped away to a depth of not less than 1-inch, with edges perpendicular to the surface. The area to be patched and a space at least 6-inches wide entirely surrounding it shall be wetted. After wetting, area shall be brushed with a mixture of one part sand and one part Portland cement, and sufficient water to produce a paintlike material, followed immediately with mortar consisting of one part cement, three parts sand, and enough water to permit compaction. The mortar shall be packed tightly and screeded off slightly higher than the surrounding surface. After one or two hours, the area shall be leveled and finished to match the adjoining concrete and kept moist twenty-four(24) hours. Concrete patching will not be allowed in freezing weather. Tie holes will be filled in a similar manner exposed concrete, patching mortar will be made using part white cement to match the color of the hardened concrete. No steel trowels will be used on exposed concrete patching. 03310-10 C7031 It is intended that finished wall surfaces shall be smooth and free from honey-comb, fins and other imperfections, other than air holes from plywood forms. In the event that efflorescence, stains, oil, grease of any unsightly accumulations of foreign materials are visible on the exposed surfaces of finished concrete, the surface shall be scrubbed with detergents and thoroughly rinsed with water. After discoloration is removed, surfaces will be dry rubbed until all surfaces are of uniform color. The grouting of the air holes shall be accomplished by mixing one part cement and one and one-half parts fine sand with enough water to produce a thick paste. White Portland cement shall be used for all or part of the cement to give the color desired. Wet the surface thoroughly and apply the grout with brushes. Float the grout vigorously at same time. As soon as the grout begins to set, rub off all excess grout with sponge rubber floats, leaving no film on the surface. (This last operation shall be timed such that grout will not be rolled out of the air pockets and depressions). Next, allow surface to dry thoroughly, then rub it vigorously with dry burlap. There shall be no visible film after this rubbing. No grouting will be done when temperature is below 60 degrees F. The exposed surfaces requiring rubbing shall result in a pleasant finish. Exposed surfaces shall be rubbed a minimum of 12-inches below the finished grade or 12-inches below the water line. 3.10 FLOOR SLABS On previously prepared and compacted sub-grade, free from frost, mud and standing water, concrete slabs shall be placed to the required thickness shown. When shown on drawings, all interior slabs shall be provided with a layer of 4-inches compacted thickness of gravel or crushed stone graded between 3/4 and 1/2-inches. One layer of 6 mil thick vapor barrier shall be placed over the level, compacted stone fill prior to placing concrete. Side and end lap shall be 6-inches. Care shall be taken to protect film from tears. Patches and lapped joints shall be sealed with adhesive or 2-inch wide tape compatible with membrane and as recommended by the Manufacturer. Floor slabs shall be floated with a wood float until the surface water has disappeared and after concrete has set sufficiently, the slabs shall be steel troweled to a smooth finish. Exterior concrete walks, ramps, docks, driveways, etc., and floors in a wet environment, shall be given a light brush finish for traction. Brush marks shall be across walks, ramps, and driveways and toward drainage. Except where slopes are indicated to floor drains, floors shall be level, free of trowel marks, hollows, or other imperfections. Floor slabs which are out of level more than 1/8-inch when tried with a 10-foot straight edge will not be accepted. Where shown on Drawings, all exterior concrete walks, ramps, docks, etc., shall be 3000 PSI concrete and reinforced with 6 X 6- 10/10 wire mesh. Sidewalk shall be 4-inches thick and the width shall be as shown on the Drawings. Expansion joint material shall be 1/2- 03310-11 C7031 • inch by 5-inch and shall be provided at sidewalk junctions, junctions with buildings, curb, driveways or other concrete structures, and at intervals of not to exceed 10-feet. Contraction joints 1-inch deep shall be scored at intervals equal to the width of walk. All sidewalk edges and joints shall be finished with a tool providing a 1/4-inch radius. After troweling, a sidewalk shall be given a light brushing or floated to a fine sand finish resulting in a non-slip surface. All sidewalks shall be sloped to drain water away from buildings. Wearing surfaces of exterior step treads, docks, ramps or platforms shall receive an application of non-slip abrasive aggregate at the rate of 1/4 pound per square foot of surface and finish with steel trowel to provide a non-slip surface. 3.11 WATERTIGHT CONCRETE All water bearing structures shall be constructed of 4000 PSI concrete. On completion of water bearing structures, all visible imperfections shall be thoroughly repaired. Structure then shall be filled with water to the high water line and allow to remain filled for at least forty-eight (48) hours. Any leaks which may appear shall be repaired in a .manner satisfactory to the Engineer and the structure shall be made watertight. In order to obtain greater placability or reduction in amount of mixing water used in concrete, the Contractor, after definitely showing that concrete placement conditions are such as to require the use of admixtures, shall obtain written approval from Engineer to use Pozzolan. Admixture shall be used in strict accordance with Manufacturer's printed instructions. Reduction of cement content or increase in water-cement ratio will not be permitted. Polyvinyl chloride water stops shall be provided for all construction or expansion joints for water bearing structures and installed in accordance with the manufacturer's recommendations. Water stops shall be installed so as to form as long as practical diaphragm in each joint. Adequate provision shall be made to support and completely protect the water stops during the progress of the work. Water stops that are punctured or otherwise damaged during construction shall be satisfactorily repaired or replaced by the Contractor at his expense. 3.12 GROUT Where grout or concrete fill is indicated on the plan, the grouting or concrete fill shall be 3000 psi concrete. The surface to receive this grout or fill shall be left in a rough condition during the original placing. The grout or fill shall be accurately placed to the contours indicated and troweled to a smooth finish. 3.13 INSPECTIONS The Engineer shall be notified 48 hours prior to pouring all concrete so that he may inspect reinforcement placement. All reinforcing must be in place, partial placements will not be inspected. 03310-12 C7031 3.14 TESTING OF CONCRETE (a) SCOPE The Contractor shall obtain an approved commercial testing laboratory to test the concrete cylinders. This laboratory shall be in compliance with ASTM A329 and shall be accredited as a Class I Laboratory by the Board of Accreditation of Concrete Testing Laboratories, Raleigh, NC. A representative from the testing laboratory shall supervise the making and storing of the first cylinders. The laboratory representative shall furnish the Contractor a copy of ASTM C31, ASTM C143, and explain procedure of making, storing and transporting of cylinders. It shall be the Contractor's duty to make the subsequent cylinders. The laboratory shall furnish the Engineer with original and one copy of all test reports. It shall be the Contractor's responsibility to have the following information included on the test report: 1. Date cylinders made and weather conditions at time of pour. 2. Location of pour in sufficient detail to identify pour at later date. 3. Concrete supplier, mix data including type and amount of admixtures, and specified 28-day compressive strength. 4. Slump. 5. Unit weight of cylinder and type of break. 6. Breaking load (lbs.) and breaking stress (PSI). 7. Truck Number. (b) TEST CYLINDERS During the progress of the work, and for each class of concrete being used, the Contractor shall take daily test specimens which shall be made and cured in accordance with ASTM C31. When more than 50 cubic yards is poured of any one type in one day, a test shall be made for each 50 cubic yards. Six (6) cylinders shall be made for each test. Two (2) shall be broken in seven (7) days, two (2) at twenty-eight (28) days, and two shall be retained by the laboratory for at least fifty-six (56) days as spares. The spares need not be broken should the twenty-eight (28) day test show that 100 percent of the design compressive strength has been reached. For pours of six cubic yards or less, only three cylinders shall be required. One (1) shall be broken in seven (7) days and the remaining two in twenty-eight (28) days. (c) SLUMP TEST Slump for all concrete shall be as determined by the laboratory developing the 03310-13 C7031 design mix. Slump tests shall be made at the beginning of each pour. The Contractor shall slump test each truck. Should there be any indication that the moisture content is appreciably changing, any concrete with an excessive slump shall not be used and shall be removed from the property. Slump test apparatus shall conform to ASTM C143. (d) UNDER-STRENGTH Cylinders shall be tested in accordance with ASTM C39. The average strength of the twenty-eight (28) day cylinders will be the "test strength". In order for the concrete to be acceptable, the test results shall meet the following requirements: • 1. No "test strength" shall fall more than 500 psi below the specified strength. 2. The average of any three consecutive "test strengths"shall not fall below the specified strength. Should the laboratory test reports show that the above requirements are not met, the Engineer shall have the right to order the following action: 1. Test of the spare cylinders. 2. Adjust the design mix as necessary. 3. Make at least three (3) core tests in the questionable area in accordance with ASTM C-42 and/or test area with Swiss Hammer. 4. Order a load test at Contractor's expense. If the tests indicate that compressive strength of concrete placed in questionable area is less than specified strength, the Contractor shall remove all concrete in the affected area and replace with concrete meeting Specification requirements at no cost to the Owner. 3.15 BASIS OF PAYMENT This is a Lump Sum Contract and all items shown on Drawings or indicated in the Specifications shall be completed by Contractor for the contract price. No separate payment will be made for any work under this Specification as all compensation shall be included in the Lump Sum Bid Price. 03310-14 C7031 DIVISION 13 SECTION 13007 EFFLUENT PUMPING STATION PART 1. GENERAL 1.01 SCOPE The work covered by this Specification consists of furnishing all labor, tools, materials, equipment and in performing all operations in connection with the installation of an effluent pumping station complete, tested, and ready for operation with other work specified on Drawings or Specifications. Work included in this Specification includes but is not limited to the following: Installation of Pumping Station Testing of Pumping Station Access Road Fencing Electrical Work RELATED WORT( See following Specifications for related work: SECTION 02110 Erosion Control and Seeding SECTION 02111 Site Preparation SECTION 02112 Unclassified Excavation and Grading SECTION 02113 Trench Excavation and Backfill SECTION 13360 Septic Tank/Sand Filter Beds PART 2. PRODUCTS 2.01 PUMPING STATION (a) PUMPS The recirculation wetwell shall have two submersible centrifugal pumps of differing characteristics. The discharge pump, serving the UV system, shall be rated at 55 GPM @ 11.27 FT TDH, 230-volt, single phase, 60 Hz. The recirculation pump shall be rated 110 GPM @ 28.58 FT TDH, 230-volt, single phase, 60 Hz. Pump motors shall be non- overloading throughout the curve. Power cable shall be 25-foot, hypalon jacketed type SPC suitable for submersible pump application. Cable shall be sized according to NEC and ICEA standards and meet VP-MSHA requirements. Pumping casing, suction and stuff box covers and suction and discharge flanges shall be hydrostatically tested to 150 percent of shutoff head plus suction pressure. Pump shaft 13007-1 C7031 deflection shall not exceed 0.002 inches at the face of the stuffing box when the pump is operating at 25 percent of the best efficiency point capacity for the impeller diameter supplied at the maximum speed of operation. The pump (motor for submersible and close coupled designs) shaft bearings shall be designed for a minimum ANSI B-10 life of 40,000 hours when the pump is operating at 25 percent of the best efficiency point capacity for the impeller diameter supplied at the maximum speed of operation. Each pump motor shall be equipped with heat sensing thermostats embedded in the motor winding to sense excessive operating temperatures. The heat sensor contacts shall open on temperature rise above the rating of the insulation and shall automatically reset on temperature fall below the rating. In addition, seal failure probes shall be installed in the seal chamber to indicate that water has leaked past the lower seal. Each pump shall be equipped with 25 feet of four (4) conductor control cable similar to the power cable. The pump manufacturer shall perform the following inspections and tests on each pump before shipment from factory: 1. Impeller, motor rating and electrical connections shall first be checked for compliance with the Specifications. 2. A motor and cable insulation test for moisture content or insulation defects shall be made. 3. Prior to submergence, the pump shall be run dry to establish correct rotation and mechanical integrity. 4. The pump shall run for 30 minutes submerged, a minimum of six (6) feet under water. 5. After operational test No. 4, the insulation test (No. 2 ) is to be performed again. A written report stating that the foregoing steps have been done shall be supplied to the Engineer for each pump before shipment. Manufacturer shall furnish a factory representative who shall inspect and test the pumps at start-up. The Manufacturer shall provide a formal test procedure and forms for recording desired data such as voltage, current, pressure, etc. The factory representative shall instruct Owner's personnel in the use of the equipment. Pumps shall not be rurnwithout the presence of the Owner, Engineer, Contractor, Electrician and Factory Representative. The pump Manufacturer shall warrant the units being supplied to the Owner against defects in workmanship and material for a period of five (5) years under normal use, operation and service. In the event a component fails to perform as specified or is proved defective in service during the warranty period, excluding items of supply normally expended during operation, the pumping station manufacturer shall provide a replacement part without any cost to the Owner including freight and installation. Pump Manufacturer shall provide three (3) operating manuals and the services of a factory representative for a minimum of one (1) 8-hour day to inspect the Contractor's installation, start up, test and train the Owner's personnel in the use of the equipment. 13007-2 C7031 • (b) CONTROLS Furnish one (1) UL Label, automatic duplex pump control panel, in lockable NEMA 4X enclosure. Panel shall be rated for two 1/2-horsepower pumps, single-phase. The pump control panel shall contain the following: 2 Two pole circuit breaker connects rated for the pumps provided. One each pump. 2 Magnetic across-the-line motor starters with 2 overloads sized for pumps specified with required auxiliary contacts. One each pump. 2 "Hand-off-Automatic" selector switches on interior cover. One each pump. 2 "Green" pump running pilot lights (24-volt) on interior cover. One each pump. 2 "Running Time" meters on interior cover. One each pump. 1 Weatherproof-NEMA 5-15R duplex receptacle on side of enclosure. 1 High water alarm horn (120-volt) on side of enclosure. 1 High water alarm light (red) on side of enclosure (120-volt). 3 20-AMP, 1-pole, 120-volt circuit breakers as indicated. 2 Seal failure relays with SPDT contacts. One each pump (120-volts). 1 120/24-volt control power transformer of ample capacity, with fused primary. 1 Horn silence relay (24-volt coil) with 1-no and 1-NC contacts. 1 High water alarm relay (24-volt coil) with 2-no contact. 1 Momentary contact horn silence button mounted on interior cover. 2 Over temperature relays (24-volt coil)with 1-no and 1-NC contacts. One each pump. 2 Seal failure relays (24-volt coil)with 1-no contact. One each pump. 1 "Red" high water alarm pilot light on interior cover (24-volt). 2 "Blue" over temperature pilot lights on interior cover (24-volt). One each pump. 13007-3 C7031 2 "Yellow" seal failure pilot lights (24-volt) on interior cover. 1 Set Terminal strips for connection of all external wiring as required. The control sequence shall be such that an increase in liquid level above a specified elevation in the wetwell shall start both pumps. Both pumps shall continue to operate until the level in the wetwell falls below a specified low water elevation and then shut off. Should the liquid level in the wetwell continue to rise above the specified high water level an audible alarm shall sound and a visual alarm shall light. It shall be possible to manually silence the audible alarm, but the visual alarm shall remain lighted until the condition is corrected. Should either pump experience abnormally high operating temperature, a heat sensor in the motor windings shall operate to stop the affected pump. When the temperature falls to an acceptable level, the sensor shall automatically reset and allow the pump to operate normally. In addition to the above sequence of operation the following conditions shall cause the alarm to activate: Power "ON", power failure; overtemperature Pump No. 1; overtemperature Pump No. 2; seal failure Pump No. 1; seal failure Pump No. 2; and high water alarm. (c) LIQUID LEVEL SENSORS Furnish three (3) Mercury liquid level sensor float switches with 25-feet of electrical cable. Level sensors shall be rated for operations at milliwatt levels. (d) ACCESSORIES Each discharge pump shall be equipped with a mating 2-inch discharge elbow; each recirculation pump with a mating 3-inch discharge elbow. With this discharge elbow permanently installed in the discharge piping in the wetwell, the pumps shall be automatically connected to the discharge elbow when lowered into place, and shall be easily removed from inspection or service. There shall be no need for personnel to enter pump wetwell. The pump guide rail package shall include two (2) lengths of 3/4-inch stainless steel Schedule 40, Type 304 pipe with pilots, pump guide assemblies and braces to form a complete rail installation for each pump. The cable junction box shall be cast aluminum of waterproof construction and shall have ample internal capacity for the cable and wire specified. Cable junction box shall have one (1) 2-inch conduit hub, for conduit to control panel, and openings with waterproof sealing rings sized for the power cable to each pump, the control cable to each pump and three (3) float cables. 13007-4 C7031 • Four(4) 25-foot long stainless steel chains shall be furnished, each capable of lifting one pump. Each pump shall be equipped with a glycerin-filled gauge to monitor discharge pressures. Gauges shall have minimum of 4-inch diameter face recording from 0 to 200-feet of water. Gauge shall be enclosed in polished stainless steel case with 1/4-inch, 316 stainless steel lower connection and furnished with polycarbonate window. The connection shall be installed with a 1/4-inch pet cock valve. All aluminum material in contact with concrete surfaces shall be coated with bitumastic paint. 2.02 VALVES Valves furnished as part of the pumping station package quoted by a Manufacturer shall be the responsibility of that Manufacturer. All other valves not included in the pumping station package shall be the responsibility of the Contractor. (a) PLUG VALVES Plug valves shall be of the non-lubricated, eccentric type designed for the plug to be out of the flow path when in the fully open position. Valves shall be rated for 175 PSI working pressure. Valves shall have cast iron bodies with nickel alloy seats. Plugs shall have resilient facings. Valves shall be suitable for exposed, submerged, or buried service. Lever operator shall be furnished by the manufacturer to operate the valve. Valves shall be quarter-turn to open. (b) CHECK VALVES Check valves shall be iron body, fully bronze mounted with bronze disc ring and seating ring, single disc swing type, gravity operated and designed for a minimum 125 PSI working pressure. 2.03 RECIRCULATION WETELL The recirculation wetwell shall be a 8-foot diameter precast concrete manhole conforming to ASTM C478 with 4,000 PSI concrete and a minimum 5-inch wall thickness. The manhole shall have a flat slab top with a Halliday Products Series T1 R 3048, or equal, lockable, aluminum, access door cast in it. Either flexible, rubber-type "0" Ring gaskets conforming to ASTM C443 or butyl master rope shall be furnished to seal manhole sections. All aluminum material in contact with concrete shall be bitumastic coated. PART 3. EXECUTION 3.01 SITE The pump station site shall be graded to shed surface runoff. The wetwell, control panel, valve vault and electrical service shall be installed as shown on the Drawings. 13007-5 C7031 3.02 INSTALLATION Piping, guide rails and liquid level sensors shall be installed in the wetwell as indicated on the Drawings and in accordance with Manufacturer's recommendations. Pump guide rails, discharge elbow and guide rails shall be installed in the wetwell. Check valves, plug valves and gage or gages shall be installed as shown on the Drawings. Piping shall be connected to form a complete system from the discharge elbow to the force main. Pumping station shall be installed to form a complete operating facility. • 3.03 BASIS OF PAYMENT Payment for any work required in this Specification or indicated on the Drawings shall be included in the Lump Sum Bid. 13007-6 C7031 DIVISION 13 SECTION 13360 SEPTIC TANK/SAND FILTER BEDS PART 1. GENERAL 1.01 WORK The work covered by this Specification consists of furnishing all labor, tools, materials, equipment and in performing all operation in connection with the excavation, trenching and backfilling for wastewater treatment facility, other underground pipes and appurtenances. Work in this Specification includes, but is not limited to, the following: Erosion Control and Seeding Clearing and Grubbing Unclassified Excavation Trench Excavation and Backfill Pump Station Chain Link Fence and Gates Concrete Work Clean-up 1.02 RELATED WORK See following Specification for related work: Section 02110 Erosion Control and Seeding Section 02111 Site Preparation Section 02112 Unclassified Excavation and Grading Section 02113 Trench Excavation and Backfill Section 02600 Water Lines, Valves, and Accessories Section 02720 Storm Drainage Section 02730 Sanitary Sewers and Force Mains Section 02830 Chain Link Fence and Gates Section 03310 Concrete Work Section 13007 Effluent Pumping PART 2. PRODUCTS 2.01 SEWER FORCE MAIN AND MANIFOLDS See Division 2 Section 02730 of these Specifications. • 13360-1 C7031 2.02 WATER LINES. VALVES. AND ACCESSORIES See Division 2 Section 02600 of these Specifications 2.03 SEPTIC AND DOSING TANKS The two (2) septic tanks shall have minimum treatment capacities of 12,000 and 6,000 gallons, respectively. The dosing tank shall have a minimum treatment capacity of 7,480 gallons. Pre-fabricated septic tanks shall conform to the North Carolina Division of Environmental Health requirements (T15A.18A.1952, 1953, and 1954.) The septic tanks shall be precast with the larger tank dimensions of 10-feet wide, 20-feet long, and 10-feet deep. The smaller tank shall be 10-feet wide, 20-feet long, and 5 and 'A- feet deep. Precast tanks shall be on the approved list of the North Carolina Division of Environmental Health, On-Site Wastewater Section. At Contractor's option, the septic and dosing tanks may be constructed in place. The walls and slabs shall be of 4,000 psi concrete (see Section 03310 herein), reinforced as needed. Contractor shall provide the Engineer with the structural design and drawings for approval prior to construction. 2.04 DOSING SIPHONS There shall be furnished and installed in the dosing tank and in accordance with the manufacturer's drawings, two (2) 4-inch alternating deep seal type dosing siphons. The siphons shall be designed to automatically discharge to their respective sand filter beds and shall alternately discharge first to the one bed and then to the other in proper sequence. The siphons shall be designed with a draw down depth of 17 inches and shall be prompt and positive in action, starting and stopping the flow when the water line in the dosing tank reaches the high and low water line elevations as indicated on the Drawings. Siphon bells shall be weighted sufficiently to be stable during operation. 2.05 SAND FILTER BED The following materials shall be used in construction of the sand filter beds. (a) DISTRIBUTION PIPING AND COLLECTION Distribution piping on top of the sand filter bed and collection piping beneath the sand shall be PVC conforming to ASTM 1785, Schedule 40, perforated as shown on the Drawings. Fittings shall conform to ASTM D2466. Manifold, lateral, and collection piping shall be sized as shown on the Drawings. (b) STONE Stone, 3/4-inch to 1 1/2-inch size, a minimum depth of four(4) inches is required for the sand filter bed. A five (5) inch minimum thick layer of 1/8-inch to 1/2-inch stone is required for the sand filter bed. 13360-2 C7031 (c) SAND Sand shall have an effective size of 0.35 mm to 0.5 mm and a uniformity coefficient of not greater than 3.0. Sand shall be free of clay, loam, or mica, and the dust content shall be less than 0.5 percent. (d) PEA GRAVEL Pea gravel shall be 3/8-inch in diameter. (e) PVC LINER PVC (polyvinyl chloride) lining shall consist of 72-inches minimum widths of calendered polyviny chloride sheeting fabricated into large sections by means of special factory-bonded seams into the minimum number of large panels required to complete the project. PVC sheeting shall be formulated and manufactured domestically from 100%virgin polyvinyl chloride resin and be specifically compounded for use in hydraulic structures. Reprocessed or reground materials shall not be used. The sheeting shall have good surface quality and be free of pinholes and blisters. 2.06 PUMPING STATION See Division 13, Section 13007 of these Specifications. 2.07 ULTRAVIOLET DISINFECTION SYSTEM An ultraviolet light disinfection system shall be installed on a concrete slab to disinfect the wastewater being discharged. The ultraviolet disinfection system shall be designed to reduce fecal coliform to less than 200 colonies/ml in treated wastewater having the following characteristics: TSS 30 mg/1 BOD 30 mg/I The ultraviolet disinfection system shall have a transmission factor of 65-percent at 254 nm. Lamp modules shall be installed parallel to the direction of the flow of the wastewater. The manufacturer shall furnish a stainless steel, open channel with inlet and outlet boxes suitable for mounting on a concrete pad. The channel shall be sized to provide the required contact time. 2.08 CHAIN LINK FENCE AND GATE See Division 2, Section 02830 of these Specifications. 13360-3 C7031 2.09 CONCRETE WORK See Division 3, Section 03310 of these Specifications. 2.10 STORM DRAINAGE See Division 2, Section 02720 of these Specifications. 2.11 STONE FOR ACCESS ROAD AND AREA INSIDE TREATMENT FACILITY FENCE Stone shall be clean graded and conforming to NCDOT's Standard Specifications for Roads and Structures. PART 3. EXECUTION 3.01 SEPTIC TANKS AND DOSING TANK Tanks shall be set in series as indicated on the drawings. All appurtenances indicated on the drawings shall be furnished. The dosing tank shall be constructed separately from the septic tanks, as indicated on the Drawings. The dosing siphons shall be installed plumb, level, and according to the manufacturer's instructions. 3.02 SAND FILTER BED Two sand filter beds shall be constructed as shown on the Drawings. The walls shall be 8-inch concrete block with cells filled with 4,000 psi concrete. Top of wall shall be capped with 2-inch concrete blocks. Each sand bed shall have sixteen (16) laterals. Laterals shall have 3/8-inch diameter holes drilled in the bottom at 150-degrees apart and at four (4) feet on center as shown on the Drawings. All laterals shall be installed level. The laterals shall be connected to a 6-inch PVC Schedule 40 supply line from the siphons as shown on the Drawings. The open end of each lateral shall be plugged. Each lateral shall have a %-inch hole drilled at the bottom of the supply line plug for drainage. The Contractor shall take a sample of the sand to a certified laboratory prior io shipment from the quarry. Contractor shall deliver a copy of the test results to the Engineer. After installation, a second sand sample, acquired from the sand filter bed, shall be tested by a certified laboratory. A four(4) inch minimum depth of stone, size%-inch to 1 and '/2-inches, shall be placed over the underdrain. A five (5) inch minimum depth of stone, size 1/8-inch to '/2-inch shall be placed over the first layer to support the sand. 13360-4 C7031 A four(4) inch minimum depth of stone, size 3/4-inch to 1 and %-inches, shall be placed over the underdrain. A five (5) inch minimum depth of stone, size 1/8-inch to '/-inch shall be placed over the first layer to support the sand. The 3/8-inch pea gravel course shall extend from the sand layer to the supply line with a three (3) inch minimum depth to the supply line. The pea gravel shall extend underneath the 6-inch lateral. 3.03 ULTRAVIOLET DISINFECTION SYSTEM Installation shall be in accordance with Drawings, shop drawings, and manufacturer's instructions. 3.04 STONE FOR ACCESS ROAD AND AREA INSIDE TREATMENT FACILITY FENCE The ten (10) foot wide gravel access road shall be graded to generally follow the existing contours. Road shall be provided with a minimum two (2) foot wide shoulders with a ditch as indicated on the Drawings. Gravel shall be compacted ABC of a minimum six (6) inch thickness. See drawings for location. 3.05 PAYMENT Payment for any work required in this Specification or indicated on the Drawings shall be included in the Lump Sum Bid. 13360-5 C7031 State of North Carolina / T� Department o of Environment �/ 5f,U. and Natural Resources ✓ �-� z ' Division of Water Quality r ...................... James B. Hunt, Jr., Governor �A.Wayne McDevitt, Secretary N Preston Howard, Jr., P.E., Director C 12) ,l �IT R January 7, 1998 N.C. DEPT. or ZIROt I`x-:•.'r, I'i'q r rrr &NATURAL trr:; .. Mr. Thomas C. Seagle III Lincoln County Schools Board of Education JAP+► !«' 1998 353 N. Generals Blvd. Lincolnton, North Carolina 28092 invisic'' i,F -', __AT Subject: NPDES Permit Application Permit No. NC0086185 Pumpkin Center School Lincoln County Dear Mr. Seagle: The Division has completed its preliminary technical and regulatory review of the NPDES permit application for the above referenced facility and issuance of a permit appears favorable at this time. Please realize, however, that until the technical review has been completed and until the Division's intent to issue has been published for the purpose of receiving public comment, no assurance of permit issuance can be made. Should unforseen technical or regulatory issues arise, or if public comment to the proposed discharge is significant, the Division may be inclined to deny issuance of the NPDES permit. If you have any questions or concerns regarding this permit application, please m contact Mr. Mark McIntire of my staff at(919) 733-5083, extension 553. Sincerely, 'Wu 6, David A. Goodrich NPDES Unit Supervisor ov- #y: cc: Mooresville Regional Office,Water Quality NPDES Permit File, NC0086185 P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083/FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/10%post-consumer paper '. SI■ ielci6 2 ^q —,e, c_ State of North Carolina Department of Environment AW and Natural Resources • • Division of Water Quality -1 r • James B. Hunt, Jr., Governor Wayne McDevitt, Secretary JJ2 DENR Th A. Preston Howard, Jr., P.E., Director ill Facsimile Cover Sheet lie!‘ 7 1993 To: ‘-1(11;:ly '\56Date: January 30, 1998 n :: Fax: (704) 663-6040 From: Mark McIntire Phone: (919) 733-5083, extension 553 Fax: (919) 733-0719 2 page was sent, including this cover sheet. Comments: T Do you know if your office ever received this acknowledgement letter / SR request? With the mail situation what it has been lately, I have a sinking feeling than you didn't. Anyway, it needs a staff report. I am going to proceed with the public notice as the modeling has been completed. Let me know if you haven't received a copy of the application and I'll send another copy. • Thanks, Mark P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083/FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50%recycled/10%post-consumer paper State of North Carolina Department of Environment, • Health and Natural Resources AllrA Division of Water QualityJames B. Hunt, Jr., Governor �'— _ Ammisimmok Jonathan B. Howes, Secretary LD I H IV A. Preston Howard, Jr., P.E., Directcr September 15, 1997 ' Mr. Thomas C. Seagle III Lincoln County Schools Board of Education FEB ^ 1998 353 N. Generals Blvd. Lincolnton, North Carolina 28092 or— . Subject: Receipt of NPDES Permit Application Permit No. NC0086185 Pumpkin Center School Lincoln County Dear Mr. Seagle: The Division acknowledges receipt of your NPDES permit application and $400 check (#24846) received May 19, 1997. The Engineering Alternatives Analysis has been deemed acceptable and processing of the permit will begin. I am, by copy of this letter, requesting that the Mooresville Regional Office Supervisor prepare a staff report and recommendations regarding this discharge. This Application has been assigned to me for review. If you have any questions regarding this application, I can be contacted at (919) 733-5083, extension 553. Sincerely / 7 4 Mark D. McIntire NPDES Group cc: Mooresville Regional Office/Water Quality Section (with attachments) Permits & Engineering Unit/Mark McIntire P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083/FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post-consumer paper Wasteload Allocation Summary Permit Number:~NC0086185 ....::.i.,�cJ- Permittee Name: Lincoln County Schools Wasteflow MGD ; 0.012 Facility Name: Pumpkin Center School Draina•e Area miA2 : 1 .15 Pipe Number: 001 Summer 7Q10 cfs 0.21 Type of Wastewater: 100% Domestic Winter 7010 cfs : 0.30 Receiving Stream: Ore Bank Branch 30Q2 cfs : 0.36 Stream Class: C Avera•e Streamflow cfs 1 .00 Sub-Basin: 03-08-33 Dilution: 12.3 USGS Quad: E14NW IWC'%d 8.14 County: Lincoln Regional-Office: Mooresville Facility Class: 2 the Results ofI v e el B modeled run for this '"'�' '��rrrr" facility indicated that DO standard is protected BOD, 5-Da ms/L 30.0...... 30.0....... with secondary limitations, however summer NH3-N m•/L 9.8 t monitor onl ammonia limit is necessary to protect for Total Sus•ended Solids m•/L 30.0 30.0 toxicity Fecal Coliform colon /100m1 200 400 Fecal coliform limitations are installed based on Total Residual Chlorine •/L 28 28 dilution while TRC limit is installed based on Tem•erature monitor onl monitor onl Division policy. •H standard units 6-9 6-9 Modeler: McIntire Date Modeled: January 29, 1998 Permit Writer: McIntire North Carolina Division of Water Quality - NPDES Unit ORTH CAROLINA DEPARTMENT OF ENVIRONMENT,HEALTH,AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT/WATER QUALITY SECTrR C E j V'E L NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT TO DISCHARGE-SHORT FORM D MAY 9 19 rI LINCOLN COUNTY SCHOOLS TO BE FILED ONLY BY DISCHARGES OF 100% DOMESTIC WASTE(< 1 MGD FLOWAINTFNANCE DEPT. North Carolina NPDES Permit No. NCO 0 (if known) Please print or type 1. Mailing address of applicant: Facility Name Pumpkin Center Elementary/.Middle School Owner Name Lincoln County Schools Board of Education Street Arddress 353 N Generals Blvd -, City Lincolnton State NC ZIP Code 28092 Telephone No. (704 ) 732-2261 2. - Location of facility producing discharge: Name (If different from above) Pumpkin Center .Elementary/Middle School Facility Contact Person Thomas C Seagle III/Maintenance Director Street Address or State Road Kind Wilkinson Road/State Road #1349 City Iron Station County Lincoln Telephone No. ( 704 ) 732-2261 3. This NPDES Permit Application applies to which of the following: • Expansion/Modification * Existing Unpermitted Discharge Renewal New Facility XXXXX * Please provide description of the expansion/modification: NA • 4. Please provide a description of the existing-treatment.facili.ties,:____�� NA ;� . _ �_ I. Page 1 of 2 V Version 1/95 lease indicate the source of wastewater from the description of facilities listed (check where pplicable): Type of Facility Generating Wastewater . Industrial Number of Employees Commercial Number of Employees Residential Number of Homes School xXXXXxX Number of Students/Staff 1300 Other • Please describe source of wastewater(example: subdivision,mobile home park,etc.): School 6. Number of separate wastewater discha?ge pipes/wastewater outfalls (if applicable): One. (1) 7. If separate discharge pipes, describe the source(s) of wastewater for each pipe: NA • 8. Name o) receiving water or waters: (Please provide a map showing the exact location of discharge) Ore Bank Branch I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and .accurate. Thomas C Seagle III Printed Name of Person Signing Lincoln County Schools Maintenance Director Title 05/22/97 Date Ap lication Si rid 1 �', Signs `re of ApPtlt$4t /j - North Carolina General Statute 143-215.6(b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record; report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article,shall be guilty of a misdemeanor punishable by a fine not to exceed $10,000,or by imprisonment not to exceed six months,or by both. (18 U.S.C.Section 1001 provides a punishment by a fine of not more than$10,000 or imprisonment not more than 5 years,or both for a similar offense.) Page 2 of 2 Version t/95 DEM-P & E Fax 919-733-0719 Jan 30 '98 8:29 P.01/02 7 if d Ei/- 3v - 8 �C_ ' 'TAW State of North Carolina , Department of Environment 'ek• and Natural Resources 14'/ 41 0 Division of Water Quality `. James B. Hunt, Jr., Governor ��/ '_ ` ' Wayne McDevitt, Secretary f NI C DEN R. A. Preston Howard, Jr., P.E., Director fi I'1 yp Facsimile Cover Sheet `�'o: MRO ' �I, rlif Date: '`armory 30, 199$ `��' �, Fax: (704) 663-6040 i 1 EA, / nn� �u 1 From: Mark McIntire Phone: (919) 733-5083, extension 553 Fax: (919) 733--0719 2 page was sent, including this cover sheet. i Comments: xusid --- g.e_ic-, Do you know if your office ever received this acknowledgement letter / SR • request? With the mail situation what it has been lately, I have a sinking feeling that you didn't. Anyway, it needs a staff report. I am going to proceed with the public notice as the modeling has been completed. Let me know if you haven't received a copy of the application and Ill send another copy. Thanks, Mark P.O. Box 29695, Raleigh,North Carolina 27626-0535 Telephone 919-733-5083/FAX 919-733.0719 An Equal Opportunity Affirmative Action Employer 50%recycled/10%post-consumer paper & E7DEM-Pate of North CarolinaFax:919-733-0719 Jan 30 '98 8:29 P. 02/02 epartment of Environment, Health and Natural Resources AdiDivision of Water Quality • • ,- James B. Hunt, Jr., Governor it>iamik Jonathan B. Howes, Secretary E NJ A. Preston Howard, Jr., P.E., Director September 15, 1997 Mr. Thomas C. Seagle III Lincoln County Schools Board of Education 353 N. Generals Blvd. Lincolnton, North Carolina 28092 Subject: Receipt of NPDES Permit Application Permit No. NC0086185 Pumpkin Center School Lincoln County Dear Mr. Seagle: The Division acknowledges receipt of your NPDES permit application and$400 check (#24846) received May 19, 1997. The Engineering Alternatives Analysis has been deemed acceptable and processing of the permit will begin_ 1 I am, by copy of this letter, requesting that the Mooresville Regional Office Supervisor prepare a staff report and recommendations regarding this discharge. This Application has been assigned to me for review. If you have any questions regarding this application, I can bo contacted at (919) 733-5083, extension 553. Sincerely / ' 7 ,.. tkil //// ,'"/ -1//7 -''---C----- Mark D.McIntire NPDES Croup cc: Mooresville Regional Office/Water Quality Section(with attachments) Permits &Engineering Unit/Mark McIntire P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083/FAX 919-733-0719 An Equal Opportunity Affirmative Aotion Employer 5070 recycled/ 1070 most-consumer paper