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Home My WebLink AboutNC0021547_Compliance Evaluation Inspection_20201211 December 11, 2020 Summer Woodward Town of Franklin PO Box 1479 Franklin, NC 28744 SUBJECT: Compliance Inspection Report Franklin WWTP NPDES WW Permit No. NC0021547 Macon County Dear Permittee: The North Carolina Division of Water Resources conducted an inspection of the Franklin WWTP on 12/09/2020. This inspection was conducted to verify that the facility is operating in compliance with the conditions and limitations specified in NPDES WW Permit No. NC0021547. The findings and comments noted during this inspection are provided in the enclosed copy of the inspection report entitled "Compliance Inspection Report". There were no significant issues or findings noted during the inspection and therefore, a response to this inspection report is not required. If you should have any questions, please do not hesitate to contact me at 828-296-4500 or via email at lauren.armeni@ncdenr.gov. Sincerely, Lauren Armeni, Environmental Specialist Water Quality Regional Operations Section Asheville Regional Office Division of Water Resources, NCDEQ ATTACHMENTS: Inspection Report Ec: LF EPA United States Environmental Protection Agency Washington, D.C. 20460 Water Compliance Inspection Report Form Approved. OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 N 52 NC0021547 20/12/09 C S31112171819 20 21 66 Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA ----------------------Reserved------------------- N67707172 73 74 75 80 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include POTW name and NPDES permit Number) Franklin WWTP Sierra Dr Franklin NC 28734 Entry Time/Date Permit Effective Date Exit Time/Date Permit Expiration Date 09:00AM 20/12/09 19/10/01 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) /// William Logan Deal/ORC/828-524-2516/ Other Facility Data 11:00AM 20/12/09 23/11/30 Name, Address of Responsible Official/Title/Phone and Fax Number Wayne Medford Price,46 Kirkland Rd Franklin NC 28734//828-524-4492/Contacted No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self-Monitoring Program Sludge Handling Disposal Pollution Prevention Facility Site Review Effluent/Receiving Waters Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s)Agency/Office/Phone and Fax Numbers Date Lauren E Armeni DWR/ARO WQ/828-296-4500/ Mikal Willmer DWR/Division of Water Quality/828-296-4686/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page#1 12/11/2020 12/11/2020 DocuSign Envelope ID: C371B022-351F-435D-9000-078B2B7CF987DocuSign Envelope ID: 0C382ECC-0BC9-4882-AD3B-705254E17001 12/14/2020 NPDES yr/mo/day 20/12/09 Inspection Type C3111218 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Lauren Armeni and Mikal Willmer with the Asheville Regional Office conducted a Compliance Evaluation Inspection of the Franklin WWTP on December 9, 2020. Bill Deal (ORC) and Nathanael Moore (Town Engineer) were present and assisted in the inspection. Overall, the plant was well maintained and operated. No violations were found during the inspection. NC0021547 17 Page#2 DocuSign Envelope ID: C371B022-351F-435D-9000-078B2B7CF987DocuSign Envelope ID: 0C382ECC-0BC9-4882-AD3B-705254E17001 Permit:NC0021547 Inspection Date:12/09/2020 Owner - Facility: Inspection Type: Franklin WWTP Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge Judge, and other that are applicable? The plant is clean and well-maintained. The ORC stated that they analyze for MLSS, VSS, pH and alkalinity, and a sludge judge is used daily to check the sludge blanket. DO is monitored by in-line DO meters. Comment: Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? Is the facility as described in the permit? # Are there any special conditions for the permit? Is access to the plant site restricted to the general public? Is the inspector granted access to all areas for inspection? Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? Is all required information readily available, complete and current? Are all records maintained for 3 years (lab. reg. required 5 years)? Are analytical results consistent with data reported on DMRs? Is the chain-of-custody complete? Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? Has the facility submitted its annual compliance report to users and DWQ? (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? Is the ORC visitation log available and current? Is the ORC certified at grade equal to or higher than the facility classification? Is the backup operator certified at one grade less or greater than the facility classification? Page#3 DocuSign Envelope ID: C371B022-351F-435D-9000-078B2B7CF987DocuSign Envelope ID: 0C382ECC-0BC9-4882-AD3B-705254E17001 Permit:NC0021547 Inspection Date:12/09/2020 Owner - Facility: Inspection Type: Franklin WWTP Compliance Evaluation Record Keeping Yes No NA NE Is a copy of the current NPDES permit available on site? Facility has copy of previous year's Annual Report on file for review? The ORC maintains a log of routine maintenance and associated costs. All external and internal testing records are in binders within the laboratory and sorted by month and year. Comment: Flow Measurement - Influent Yes No NA NE # Is flow meter used for reporting? Is flow meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? An influent flow meter is located at the headworks. ORC said they are averaging around 0.80 MGD to 1 MGD coming into the plant. Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? Is flow meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? The Ultrasonic flow meter is calibrated annually.Comment: Influent Sampling Yes No NA NE # Is composite sampling flow proportional? Is sample collected above side streams? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is sampling performed according to the permit? The facility has a refrigerated influent sampler and the ORC stated the sampler is set to time composite. Comment: Grit Removal Yes No NA NE Type of grit removal a.Manual b.Mechanical Page#4 DocuSign Envelope ID: C371B022-351F-435D-9000-078B2B7CF987DocuSign Envelope ID: 0C382ECC-0BC9-4882-AD3B-705254E17001 Permit:NC0021547 Inspection Date:12/09/2020 Owner - Facility: Inspection Type: Franklin WWTP Compliance Evaluation Grit Removal Yes No NA NE Is the grit free of excessive organic matter? Is the grit free of excessive odor? # Is disposal of grit in compliance? Solids are hauled to the landfill from the headworks twice a week.Comment: Bar Screens Yes No NA NE Type of bar screen a.Manual b.Mechanical Are the bars adequately screening debris? Is the screen free of excessive debris? Is disposal of screening in compliance? Is the unit in good condition? The bar screen was operating effectively at the time of the inspection. ORC reported some issues at the last inspection related to screen backups when septage haulers unload, and this continues to be an issue. In order to mitigate this issue, a bar screen has been ordered to catch trash from the septage haulers prior to entering the WWTP. Comment: Equalization Basins Yes No NA NE Is the basin aerated? Is the basin free of bypass lines or structures to the natural environment? Is the basin free of excessive grease? Are all pumps present? Are all pumps operable? Are float controls operable? Are audible and visual alarms operable? # Is basin size/volume adequate? Audio and visual alarms and SCADA were present and in use at the headworks. Alarms are checked regularly by WWTP staff. The EQ basin is aerated and gravity feeds to the WWTP. The ORC stated that prior to heavy rain they increase the flow out of the basin to prevent a surge to the top. Additionally, they have lowered the alarm in the basin so they have more time to respond to heavy rain and storm events. Comment: Oxidation Ditches Yes No NA NE Are the aerators operational? Are the aerators free of excessive solids build up? Page#5 DocuSign Envelope ID: C371B022-351F-435D-9000-078B2B7CF987DocuSign Envelope ID: 0C382ECC-0BC9-4882-AD3B-705254E17001 Permit:NC0021547 Inspection Date:12/09/2020 Owner - Facility: Inspection Type: Franklin WWTP Compliance Evaluation Oxidation Ditches Yes No NA NE # Is the foam the proper color for the treatment process? Does the foam cover less than 25% of the basin’s surface? Is the DO level acceptable? Are settleometer results acceptable (> 30 minutes)? Is the DO level acceptable?(1.0 to 3.0 mg/l) Are settelometer results acceptable?(400 to 800 ml/l in 30 minutes) The oxidation ditch uses floating brush aerators connected to in-line HACH DO meters The drives on the aerators were changed since the last inspection. The measured DO was 0.78 mg/L. The ORC stated they aim to keep the DO between 0.5 and 1 mg/L. The sludge is wasted around three days a week. Comment: Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Is the site free of weir blockage? Is the site free of evidence of short-circuiting? Is scum removal adequate? Is the site free of excessive floating sludge? Is the drive unit operational? Is the return rate acceptable (low turbulence)? Is the overflow clear of excessive solids/pin floc? Is the sludge blanket level acceptable? (Approximately ¼ of the sidewall depth) Effluent from the clarifier appeared free of visible solids and there was no apparent build-up in center well. The ORC stated the center well is cleaned out as needed. The sludge blanket is checked daily and is around 2-3' in the first clarifier and 4-5' in the second clarifier. The clarifiers are around 14' in depth. Comment: Pumps-RAS-WAS Yes No NA NE Are pumps in place? Are pumps operational? Are there adequate spare parts and supplies on site? Two RAS pumps and one WAS were in operation. Since the last inspection, the other RAS pump and the WAS pump were replaced. Comment: Page#6 DocuSign Envelope ID: C371B022-351F-435D-9000-078B2B7CF987DocuSign Envelope ID: 0C382ECC-0BC9-4882-AD3B-705254E17001 Permit:NC0021547 Inspection Date:12/09/2020 Owner - Facility: Inspection Type: Franklin WWTP Compliance Evaluation Aerobic Digester Yes No NA NE Is the capacity adequate? Is the mixing adequate? Is the site free of excessive foaming in the tank? # Is the odor acceptable? # Is tankage available for properly waste sludge? The aerobic digester has a 1 MGD capacity with three blower motors that supply air to the 15 diffusers. Digester is aerated 12-13 hours a day during the summer and 8 hours a day during the winter months. Comment: Solids Handling Equipment Yes No NA NE Is the equipment operational? Is the chemical feed equipment operational? Is storage adequate? Is the site free of high level of solids in filtrate from filter presses or vacuum filters? Is the site free of sludge buildup on belts and/or rollers of filter press? Is the site free of excessive moisture in belt filter press sludge cake? The facility has an approved sludge management plan? The building that houses the belt filter press is well maintained and the equipment appeared to be clean and free of build-up. The press is used to dry sludge before it's hauled to the landfill. Comment: Disinfection-Liquid Yes No NA NE Is there adequate reserve supply of disinfectant? (Sodium Hypochlorite) Is pump feed system operational? Is bulk storage tank containment area adequate? (free of leaks/open drains) Is the level of chlorine residual acceptable? Is the contact chamber free of growth, or sludge buildup? Is there chlorine residual prior to de-chlorination? ORC stated the chlorine contact chamber was pumped down three months ago but there were not enough solids to get them pumped out. Comment: De-chlorination Yes No NA NE Type of system ? Is the feed ratio proportional to chlorine amount (1 to 1)? Is storage appropriate for cylinders? Page#7 DocuSign Envelope ID: C371B022-351F-435D-9000-078B2B7CF987DocuSign Envelope ID: 0C382ECC-0BC9-4882-AD3B-705254E17001 Permit:NC0021547 Inspection Date:12/09/2020 Owner - Facility: Inspection Type: Franklin WWTP Compliance Evaluation De-chlorination Yes No NA NE # Is de-chlorination substance stored away from chlorine containers? Comment: Are the tablets the proper size and type? Are tablet de-chlorinators operational? Number of tubes in use? Comment: Effluent Sampling Yes No NA NE Is composite sampling flow proportional? Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? The composite sampler thermometer is calibrated annually and the sampler is well maintained. At the time of the inspection, the sampler was set at 417 gallons/pulse. Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? The path was very well maintained down to the effluent pipe. No visual impairments were seen in the receiving stream. Comment: Standby Power Yes No NA NE Is automatically activated standby power available? Is the generator tested by interrupting primary power source? Is the generator tested under load? Was generator tested & operational during the inspection? Do the generator(s) have adequate capacity to operate the entire wastewater site? Is there an emergency agreement with a fuel vendor for extended run on back-up power? Is the generator fuel level monitored? Page#8 DocuSign Envelope ID: C371B022-351F-435D-9000-078B2B7CF987DocuSign Envelope ID: 0C382ECC-0BC9-4882-AD3B-705254E17001 Permit:NC0021547 Inspection Date:12/09/2020 Owner - Facility: Inspection Type: Franklin WWTP Compliance Evaluation Standby Power Yes No NA NE One generator is located at the headworks and another is used for the WWTP and on-site buildings. Both generators self-test on Wednesdays under load. A company is contracted to maintain the generators semi-annually. Comment: Page#9 DocuSign Envelope ID: C371B022-351F-435D-9000-078B2B7CF987DocuSign Envelope ID: 0C382ECC-0BC9-4882-AD3B-705254E17001 _1__J_�I I I` l__L `'� I ..; _ I U 1 STANDARD OPERATING PROCEDURE FOR HIGH WATER LEVEL IN EQ BASIN BEFORE IT GETS TO HIGH WATER LEVEL (WHICH SHOULD NOW BE BETWEEN 15 AND 16 FEET) YOU SHOULD ALREADY HAVE PINCH VALVE OPEN TO A LEVELTO HELP OFF SET INFLOW INTO EQ BASIN. S-6 FEET AND RAINING —PINCH VALVE OPEN TO ATLEAST 35°h 6-8 FEET AND RAINING —PINCH VALVE OPEN TO ATLEAST 40 —45% REMEMBER TO ADJUST TELASCOPING NAIVES AS YOU INCREASE FLOW YOU NEED TO ADJUST TALVES NEED TO BE ADJUSTED DOWN ATIEASOT 2 COMPLETEITURNS (57-55 INCHES.) F FLOW T V INCREASE BLEACH AND CAPTOR AT THIS TIME AS WELL. ATLEAST BY'/� OR'/a ON BLEACH AND Y< ON CAPTOR. THESE LEVELS SHOULD WORK FOR SHORTER RAIN EVENTS 1 DAY OR SO. AS HURRICANE SEASON STARTS AND RAIN CAN LAST FOR COUPLE OF DAYS AND CAN BE HEAVY AT TIMES OPERATOR SHOULD START AT THESE LEVELS. BY THE TIMEoo OPEN AND FTIT COUNTINUES TO RISE IN THE EQ BASI O HEN YOUOCANESETTHE VALVE TO 50/ PINCE VALVE TO 60-65%OPEN. REMEMBER TO ADJUST T-VALVES AND ALSO TO INCREASE BLEACH AND CAPTOR.'/= TO 1 ON BLEACH AND %2 ON CAPTOR 8.5 CURRENT READING GOT 9 TO 9.5 ON BLEACH. IF HIGH WATER ALARM GOES OE IS A READY OPEN OTO 60 65°/oLYOU CAN INCREAQSETHE PINCH OFF AT 15 FEET. 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