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HomeMy WebLinkAboutNC0056685_Regional Office Historical File Pre 2018 e�aSTA7[o RECEIVED /Irina OF ENVIRONMENTAL NAUSEAM r'`\P JUN 20 1989 MOoREsq(LE State of North Carolina DepartmentgO7 Ural Resqurces and Community Development Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor June 15, 1989 R. Paul Wilms William W. Cobey, Jr., Secretary Director Mr. Larry Biddy PO Box 571 Dallas, NC 28034 Subject: Permit No. NC0056685 Stevcokni-t Fabrics Co. Gaston County Dear Mr. Biddy: In accordance with your application for discharge permit received on. February 13, 1989, we are forwarding herewith the subject State - NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215. 1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you may request a waiver or modification pursuant to Regulation 15 NCAC 2B .0508(b) by written request to the Director identifying the specific issues to be contended. Unless such request is made within 30 days following receipt of this permit, this permit shall be final and binding. Should your request be denied, you will have the right to request an adjudicatory hearing. Please take notice that this permit is not transferable. Part II, D.3. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Ms. Lula Harris at telephone number 919/733-5083. Sincerely, Original Signed By ARTHUR MOUBERRY R. P&1d Wilms cc: Mr. Jim • EPA �. "As -w Pollution Prevention Pays P.O Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 Permit No. NC0056685 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT To DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215. 1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Stevcoknit Fabrics Company is hereby authorized to discharge wastewater from a facility located at Robinson Plant Dallas Gaston County to receiving waters designated as an unnamed tributary into Long Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective July 1 , 1989. This permit and the authorization to discharge shall expire at midnight on May 31 , 1994. Signed this day June 15, 1989. OttOnal Signed By ARTHUR MOUBERRY for: R. Paul Wilms, Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. NC0056685 SUPPLEMENT TO PERMIT COVER SHEET Stevcoknit Fabrics Company is hereby authorized to: 1. Continue to discharge non-contact cooling water and cooling tower blowdown from a facility located on East Church Street in Dallas, Gaston County (See Part III of this Permit); and 2. Discharge from said treatment works at the location specified on the attached map into an unnamed tributary to Long Creek which is classified Class "C" waters in the Catawba River Basin. • —, i ,� j\s.. . t if ivt. L. q,0?, ,. ? r)(c s'- -,:--.---.:,\.:.,, 2 r ) J 79:7-2;L:1_ .D.- .,,., ''' • • ...........,_-__ , _. ... ,..,.- , , , ,,, - 1 .- , • • . 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EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final NPDES No. NC0056685 0 During the period beginning on the effective date of the permit and lasting until expiration the Permittee is authorized to discharge from outfall(s) serial number(s) 001. Such discharges shall be limited and monitored by the Permittee as specified below: Effluent Characteristics Discharge Limitations MonitoringRequirements equirements Lbs/day Other Units (Specify) Measurement Sample *Sample Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency Tie Location Flow Monthly Instantaneous E Temperature ** ** Monthly Grab E U, D Total Residual Chlorine *** Irk* Monthly Grab E� THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER. * Sample locations: E - Effluent, U - Upstream, D - Downstream ** The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8 degrees C and in no case cause the ambient water temperature to exceed 32 degrees C. *** Monitoring requirements only apply is chlorine is added to the cooling water. The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See Part III of this Permit). The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored monthly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. M3 Part I B. Schedule of Compliance 1. The permittee shall comply with Final Effluent Limitations specified for discharges in accordance with the following schedule: Permittee shall comply with Final Effluent Limitations by the effective date of the permit. 2. Permiit.ee shall at: nl.l times provide the operation and maintenance necessary to operate the existing facilities at optimum efficiency. 3. No later than 14 calendar days following a data identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next schedule requirements. Part II Page 1 of 14 PART II STANDARD CONDITIONS FOR NPDES PERMITS SECTION A. GENERAL CONDITIONS 1. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or for denial of a permit renewal application. 2. Penalties for Violations of Permit Conditions Any person who violates a permit condition is subject to a civil penalty not to exceed $10,000 per day of such violation. Any person who willfully or negligently violates a permit condition is guilty of a misdemeanor punishable by a fine not to exceed $15,000 per day of violation, or by imprisonment not to exceed six months or both. 3. Duty to Mitigate The permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this permit, including accelerated or additional monitoring as necessary to determine the nature and impact of the noncomplying discharge. 4. Permit Modification After notice and opportunity for a ,hearing pursuant to NCGS 143-215. 1(b) (2) and NCGS 143-215. 1(e) respectively, this permit may be modified, suspended, or revoked in whole or in part during its term for cause including, but not limited to, the following: a. Violation of any terms or conditions of this permit; b. Obtaining this permit by misrepresentation or failure to disclose fully all relevant facts; c. A change in any condition that requires either a temporary or permanent reduction or elimination of the authorized discharge; or d. Information newly acquired by the Division indicating the discharge poses a threat to human health or welfare. If the permittee believes that any past or planned activity would be cause for modification or revocation and reissuance, the permittee must report such information to the Permit Issuing Authority. The submittal of a new application Part II Page 2 of 14 may be required of the permittee. The filing of a request by the permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliances, does not stay any permit condition. 5. Toxic Pollutants Notwithstanding Part II, A-4 above, if a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Act for a toxic pollutant which is present in the discharge, if such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit shall be revised or modified in accordance with the toxic effluent standard prohibition and the permittee so notified. The permittee shall comply with effluent standards or prohibitions established under Section 307(a) of the Clean Water Act for toxic pollutants within the time provided in the regulations that establish those standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. 6. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II, B-3) and "Power Failures" (Part II, B-6), nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 7. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 8. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. • Part II Page 3 of 14 9. Onshore of Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 10. Severability The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby. 11. Duty to Provide Information The permittee shall furnish to the Permit Issuing Authority, within a reason- able time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required to be kept by this permit. SECTION B. OPERATION AND MAINTENANCE OF POLLUTION CONTROLS 1. Proper Operation and Maintenance The permittee shall at all times maintain in good working order and operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. 2. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit. 3. Bypassing Any diversion from or bypass of facilities is prohibited, except (i) where unavoidable to prevent loss of life or severe property damage, or (ii) where excessive storm drainage or runoff would damage any facilities necessary for compliance with the effluent limitations and prohibitions of this permit. All permittees who have such sewer bypasses or overflows of this discharge shall submit, not later than six months from the date of issuance of this permit, detailed data or engineering estimates which identify: a. The location of each sewer system bypass or overflow; b. The frequency, duration and quantity of flow from each sewer system bypass or overflow. Part II Page 4 of 14 This requirement is waived where infiltration/inflow analyses are scheduled to be performed as part of an Environmental Protection Agency facilities planning project. The permittee shall report by telephone to either the central office or appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any division from or bypass of facilities. 4. Upsets "Upset" means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit limitation if the requirements of 40 CFR S 122.41(n)(3) are met. 5. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in accordance with NCGS 143-215. 1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. 6. Power Failures The permittee is responsible for maintaining adequate safeguards as required by DEM Regulation, Title 15, North Carolina Administrative Code, Subchapter 2H, .0124 Reliability, to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. SECTION C. MONITORING AND RECORDS 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified , before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority. Part II Page 5 of 14 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (DEM No. MR 1, 1. 1, 2, 3) or alternative forms approved by the Director, DEM, postmarked no later than the 30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section ATTENTION: Central Files Post Office Box 27687 Raleigh, North Carolina 27611 3 Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to insure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to insure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than + 10% from the true discharge rates throughout the range of expected discharge volumes. Once-through condenser cooling water flow which is monitored by pump logs, or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. 5. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, by punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than six months per violation, or by both. Part II Page 6 of 14 6. Records Retention All records and information resulting from the monitoring activities required by this permit including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation shall be retained for a minimum of three (3) years by the permittee. Thisperiod of retention shall be extended during the course of any unresolved litigation or if requested by the Division of Environmental Management or the Regional Administrator of the Environmental Protection Agency. 7. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a. The exact place, date, and time of sampling; b. The dates the analyses were performed; c. The person(s) who performed the analyses; and d. The results of such analyses. 8. Right of Entry The permittee shall allow the Director of the Division of Environmental Management, the Regional Administrator, and/or their authorized representatives, upon the presentations of credentials: a. To enter upon the permittee's premises where an effluent source is located or in which any records are required to be kept under the terms and conditions of this permit; and b. At reasonable times to have access to and copy any records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. SECTION D. REPORTING REQUIREMENTS 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. Any anticipated facility expansions, production increases, or process modifications which will result • Part II Page 7 of 14 in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the DEM of such changes. Following such notice, the permit may be modified to specify and limit any pollutants not previously limited. 2. Anticipated Noncompliance The permittee shall give notice to the Permit Issuing Authority of any planned change in the permitted facility or activity which may result in noncompliance with permit requirements. Any maintenance of facilities, which might necessitate unavoidable interruption of operation and degradation of effluent quality, shall be scheduled during noncritical water quality periods and carried out in a manner approved by the Permit Issuing Authority. 3. Transfer of Ownership or Control This permit is not transferable. In the event of any change in name, control or ownership of facilities from which the authorized discharge emanates or is contemplated, the permittee shall notify the prospective owner or controller by letter of the existence of this permit and of the need to obtain a permit in the name of the prospective owner. A copy of the letter shall be forwarded to the Division of Environmental Management. • 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be included in the calculation and reporting of the values is required in the DMR. Such increased frequency shall also be indicated. The DEM may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Averaging of Measurements Calculations for limitations which require averaging of measurements shall utilize an arithmetic mean unless otherwise specified by the Permit Issuing Authority in the permit. 6. Noncompliance Notification The permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: Part II Page 8 of 14 a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self-monitoring information indicates that the facility has gone out of compliance with its NPDES permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. 7. Changes in Discharges of Toxic Substances: The permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe: a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic substance(s) (listed at 40 CFR S 122, Appendix D, Table II and III) which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels". (1) One hundred micrograms per liter (100 ug/l); (2) Two hundred micrograms per liter (200 ug/l) for acrolein and acrylonitrile; five hundred micrograms per liter (500 ug/l) for 2,4-dinitrophenol and for 2-methyl-4,6-dinitrophenol; and one milligram per liter (1 mg/1) for antimony; or (3) Five (5) times the maximum concentration value reported for that pollutant(s) in the permit application. b. That any activity has occurred or will occur which would result in any discharge, on a non-routine or infrequent basis, of a toxic pollutant (listed at 40 CFR S 122, Appendix D. Table II and III) which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels": Part II Page 9 of 14 (1) Five hundred micrograms per liter (500 ug/1); (2) One milligram per liter (1 mg/1) for antimony; or (3) Ten (10) times the maximum concentration value reported for that pollutant(s) in the permit application. 8. Expiration of Permit Permittee is not authorized to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge without a permit after the expiration will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et seq. 9. Signatory Requirements All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or Part II Page 10 of 14 well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environ- mental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position. ); and (3) The written authorization is submitted to the Permit Issuing Authority. c. Certification. Any person signing a document under paragraphs a. or b. of this section shall making the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and believe, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a) (2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215. 1(b) (2) or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than six months per violation, or by both. SECTION E. DEFINITION 1. Permit Issuing Authority The Director of the Division of Environmental Management. 2. DEM or Division Means the Division of Environmental Management, Department of Natural Resources and Community Development. Part II Page 11 of 14 3. EMC: Used herein means the North Carolina Environmental Management Commission. 4. Act or "the Act" The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended, 33 USC 1251, et. seq. 5. Mass/Day Measurements a. The "monthly average discharge: is defined as the total mass of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sample and measured, divided by the number of daily discharges samples and/or measured during such month. It is therefore, an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as "Daily Average" or "Monthly Average" in Part I of the permit. b. The "weekly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar week (Sunday-Saturday) on which daily discharges are sampled and measured, divided by the number of daily discharges samples and/or measured during such week. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the week and then dividing this sum by the number of days the tests were reported. This limitation is identified as "Weekly Average" in Part I of the permit. c. The "maximum daily discharge" is the total mass (weight) of a pollutant discharged during a calendar day. If only one sample is taken during any calendar day the weight of pollutant calculated from it is the "maximum daily discharge." This limitation is identified as "Daily Maximum," in Part I of the permit. d. The "average annual discharge" is defined as the total mass of all daily discharges sample and/or measured during the calendar year on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such year. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the year and then dividing this sum by the number of days the tests were reported. This limitation is defined as "Annual Average" in Part I of the permit. Part II Page 12 of 14 6. Concentration Measurement a. The "average monthly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges samples and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average monthly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar month. This limitation is identified as "Monthly Average" or "Daily Average" under "Other Limits" in Part I of the permit. b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar week (Sunday/Saturday) on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such week (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average weekly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under "Other Limits" in Part I of the permit. c. The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. It is identified as "Daily Maximum" under "Other Limits" in Part I of the permit. d. The "average annual concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year. This limitation is identified as "Annual Average" under "Other Limits" in Part I of the permit. Part II Page 13 of 14 7. Other Measurements a. Flow, (MGD): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. b. An "instantaneous flow measurement" is a measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. 8. Types of Samples a. Composite Sample: These samples consist of grab samples collected at equal intervals and combined proportional to flow, a sample continuously collected proportionally to flow, or equal volumes taken at varying time intervals. If a composite sample is obtained from grab samples, the following requirements apply. The intervals between influent grab samples shall be no greater than hourly. Intervals between effluent grab samples shall be no greater than hourly except where the detention time of the wastewater in the facility is greater than 24 hours, in which case, the interval between grab samples shall be no greater in number of hours than the detention time in number of days; provided, however, in no case may the time between effluent grab samples be greater than six hours nor the number of grab samples less than four during any discharge period of 24 hours or less. b. Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. 9. Calculation of Means a. Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. b. Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one (1). c. Weighted by Flow Value: Weighted by flow value means the summation of each concentration times its respective flow divided by the summation of the respective flows. Part II Page 14 of 14 10. Calendar Day A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. 11. Hazardous Substance A hazardous substance means any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 12. Toxic Pollutant A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. PART III OTHER REQUIREMENTS • A. Previous Permits All previous State water quality permits issued to this facility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System govern discharges from this ,facility. B. Construction No construction of wastewater treatment facilities or additions thereto shall be begun until Final Plans and Specifications have been. submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. C. Certified Operator Pursuant to Chapter 90A of North Carolina. General Statutes, the permittee shall employ a certified wastewater treatment plant operator in. responsible charge of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities. D. Groundwater Monitoring The permittee shall, upon written notice from the Director of the Division of Environmental Management, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. E. Limitations Reopener This permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under Sections 302(b) (2) (c) , and. (d), 304.(b) (2), and 307(n) (2) of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: 1. contains different conditions or is otherwise more stringent than any effluent limitation in the permit; or . 2. controls any pollutant not limited in the permit. The permit as modified or reissued under this paragraph shall also contain any other requirements in the Act then applicable. Part III Permit No. NC0056685 F. Toxicity Reopener This permit shall be modified, or revoked and reissued, to incorporate toxicity limitations and monitoring requirements in the event toxicity testing or other studies conducted on the effluent or receiving stream indicate that detrimental effects may be expected in the receiving stream as a result of this discharge. G. The permittee shall not use any biocides except those approved in conjunction with the permit application. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include completion of Biocide Worksheet Form 101 and a map locating the discharge point and receiving stream. ,: o ff► , PART IV ANNUAL ADMINISTERING AND COMPLIANCE FEE REQUIREMENTS A. The permittee must pay the annual administering and compliance fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in a timely manner in accordance with 15 NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke the permit. STE KNITVCO F A B R 5 .., . C. 0 _ ROBINSON PLANT RECEIVED LION or erfl000mom.NAIIABEYF/p APR 3 1989 RECEIVED AWOREsvaL6 SEG DATE: MARCH 28, 1989OSA` MAR 2 9 1989 PERMITS E, EIEGINLEH,4(; TO: LULA HARRIS FROM: LARRY BIDDY PLANT ENGINEER STEVCOKNIT FABRICS ROBINSON PLANT DALLAS, NC 28034 SUBJECT: PERMIT FOR DISCHARGE WATER DEAR MS. HARRIS: ENCLOSED ARE THE BIOCIDES WORKSHEETS THAT YOU REQUEST. HOPE THESE MEET YOUR APPROVAL. THANKS, gq: agail 4 # LARRY BIDDY P.O.BOX 571 DALLAS,N.C. 28034 RECEIVED MAR 2 9 1989 „ � :1 IV!C1li ili i-i 1 _ 1 4 BIOCIDES/CHEMICAL TREATMENT WORKSHEET INSTRUCTIONS In accordance with your request for a NPDES permit to discharge cooling water and/or boiler blowdown to the surface waters of the State, it will be necessary for you to provide additional information on any chemical additives.__ This will enable the Technical Services Branch to complete their evaluation. Enclosed is a worksheet for your use in evaluating the biocides proposed for discharge by your facility. The worksheet is designed to allow you and your chemical supplier a means by which you may evaluate the suitability of specific biocidal products. We suggest that you make copies of the form in order to have enough copies for as many products as you propose for use. The final step of this form will tell you whether this product is acceptable for use. If it is acceptable , you should then return it to: Mr. Dale Overcash , Leader NPDES Permits Group Division of Environmental Management PO Box 27687 Raleigh, North Carolina 27611-7687 Should the product be identified as unacceptable you may consider either a low dosage rate or discharge volume, an alternate product or a combination of these. Appropriate consultation wth your chemical supplier is recommended. Upon receipt of the completed form, the Division will review the data and if found suitable, approve the chemical usage. Should you desire to directly evaluate the toxicity of this product as an alternative to the evaluation provided by the worksheet, utilization of North Carolina' s Pass/Fail Chronic Toxicity Test procedure may be substituted. This procedure will only evaluate an existing discharge. Should the discharge not exist , this testing must be provided for three consecutive months (specified by the Division) upon construction. If there are no biocide additives proposed for u'se, a letter must be submitted to the above address stating that. no biocides additives will be used. • The receiving stream concentration exceeds the regulated limitation of 0.016 mg/I. In order to discharge the cooling tower and air washer water below the regulated concentration of 0.016 mg/I, we propose to proceed with the following. 1. Feed a liquid sodium bisulfite at a rate to chemically react with the chlorine, thereby eliminating it from the discharged water. Please note the attached from the "Handbook of Chlorination". 2. We will periodically test the discharge to further verify the removal of chlorine from our discharge streams. 3. The resulting concentration of chlorine will be less than the regulated limitation. 760 HANDBOOK OF CHLORINATION �•3. ,y,t,i+t CaCO3. Dechlorination of a 12 mg/I chlorine residual will -'x�.1* • r;* `Fi` DECHLORINATION 7 r mg/I alkalinity as CaCO3. consume ,u � ' „I-AN'. In stainless steel, PVC,or Fiberglas(tanks). It is usually metered as a dechlorinatir Reaction with Dissolved Oxygen. There has been some ' 4.',.''• '' agent by diaphragm-type pumps. the possibility that excess SO2 might consume a significant amount o ltigt 't' The reaction between bisulfitc and chlorine residual is as follows: oxygen in the receiving waters downstream from a dechlorinated wast t�? charge. The reaction between the excess sulfite ion SO - m, "; NaHSO,+C12+ H2O—.NaHSO, +2HCI and the dissolved oxygen is: ( -) from dahl aa,y,�t;�. (10- F=;ae' Each part of chlorine residual removed requires 1.46 parts of sodium bisulfitc SO2+ H2O+OA; a usual solution strength is 38 percent, which has a specific gravity of 1.3 z H2SO4HS0 ;: .l ;;l) : ,� manufacturer's data sheet advises that at this specific gravity a 38 percen This means it will require 4 parts of SO2 to remove one art d" t ' r, 1,S; elution contains 3.5 Ib of sulfite per gallon.This calculates to 2.17 Ib sulfur dioxide Owingto the speed of reaction ofp dissolved }; each part chlorine removed, 1.38 parts of alkalinity as CaCO3 will be con Eq. (10-6) there would never be s available to complete the reaction at the optimum reactant r�• scale experience has confirmed this. The study by Chen and Gan'mt • . no effect upon (7.2) `'''`�"• sodium Metabisul to Na S O ) po pH due to an excess sulfite level of 2.6 d c is ( 2 z s • This is scream-colored powder readily soluble effluent. Moreover the D.O. increased from 4.8 to 6.1 mg/1 after dab in the ;.. ;i. The reaction between metabisulfite and chlorine In water and available in solutions of various strengths. with sulfite. This was probably due to a high degree of turbulence Iei j Magi `{S r.1, residual is as follows: mechanical mixers. There have not been any reports of sulfur compounds k Na2S205+ 2Cl + 3H 0-- for dechlorination having any effect upon dissolved oxygen consumption _'„ 2 z 2NaHSO4 +4HC1 change in the receiving waters or in the dechlorinated effluents. �+,,. u (10-8) p of I�'. M f t Therefore each part of chlorine residual consumed requires 1.34 pans of sodium Sulfite Compounds: • `..' , I metabisulfite, and for each part of chlorine removed 1.38 parts of alkalinity as " i �iAi'• GCO, will be consumed. :!. :,. ' co med. General Discussion. Sulfite compounds are used in solution and are : ttti for smaller installations where feed rates for sulfur '+v.r-a:� dioxide (<100 Ib/ '('''}' `; HYDROGEN PEROXIDE not practical. Sulfites are also used on large installations where storage �r not pr might considered a hazard. insostallations are applied with d :' General Discussion. Hydrogen rperoxide i has been used with only limited ) as pumps. Feed rate control and process monitoring of these systems mad cos a dechlorinating agent. It reacts with free available chlorine (FAC) as attention and require more complex instrumentation than sulfur dioxide , r"_ ,. follows: There are four sulfur compounds to be considered as alternative c "1 sulfur dioxide for dechlorination:sodium sulfite,sodium bisulfitc,sodium •� i};'it; C12+ H2O2 2HCI + 02 fife, and sodium thiosulfate. Sodium sulfite is available only as a white � �� (10-9) or , andcrystals. Ii is extremely difficulto to handles the dry bl font because i y �. Therefore 0.48 m ,<..., mg/1 of hydrogen peroxide will remove 1 muse of free chlorine peroxide scopic, therefore it is never used as a dechlorinating agent. Sodium ', x la the 1970s, Dupont and FMC companies explored the use of hydrogen used in solution, but almost entirely as a laboratory chemical. It is n �h{ peroxide �e y M a dechlorinating agent, as a hydrogen sulfide control chemical, and as a supple- iechlorinating agent for treatment plant use because its reaction with ' ' _i,` " mentary source of oxygen in wastewater treatment. It failed as a dechlorinating�• agent because it does not remove chloramines. Moreover, it has been discovered ite and sodium metabisulfite are practical alternative chemicals to sulfur %' hydrogen 8 peroxide enters intosside ab thatan reduce itst e as an ttaudizing agent. Furthermore, it is highly unstable and is subject to deterioration on- !odium Bisulfate (NaHSO ) ..'4"', fi r`,`, `!' various types of contamination which occur in packaging, transport, and on- a . This is a white powder or granular material �`�i` •' fly purchased as a solution in strengths up to 44 percent. It can be handy/ .�'; ilk handling. Hydrogen peroxide is also expensive compared to other chemicals. ::,: 4 the San Francisco Bay Area a SO percent solution was selling for 37 cents/lb - , .�. ;:L, 4000 gallon deliveries (1984). 447 e is • BIOCIDE/CHEMICAL TREATMENT WORKSHEET FORM 101 The following calculations are to be e ultimately discharged to the surface waters ofoNorthoCarolina. This worksheet must be completed separately for each biocidal product in use. This pworkshe to be returned with all appropriate data entered into the-designated areaswith ' s calculations performed as indicated. I . Facility Name 54'e_NC0kn;f NPOES aE NCOoSGlpS Aj'' Cern County Gasfe Receiving StreantU nA a (All above informeti�PP supplied elofvirsiton7of0Environ�Environmental Management ) enagement ) What is the average daily discharge (A.D.D. ) volume of the water handling systems to the receiving water body? A.D.D. = 0.0019 ( in M.G.D. ) Please calculate the Instream Waste Concentration ( IWC in percent ) of this discharge using the data entered above. IWC = (A.D.D. ) x 100 (7010)(0.sls) = E0019) x too . ) t .07 )(0.64 6) « 40019) This value ( IWC) represents the waste contribution to the receiving stream during low flow conditions . II . What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I ? C-2185 Please list the active ingredients and percent composition: Trichloro-s-triazinetrione 98.8 X What feed or dosage rate (O.R. ) is used in this application? The units must be converted to grams of whole product used per day. D.R. = 232 _ grams/day 1/2 lb. = 232 grams ' -CT system volume: 2,320 gals. AW system volume: 3,850 gals. .. i Estimate total volume of the water handling system between entry of blocidal product and NPDES discharge point . On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, - holding lagoon size, etc. ) . Volume = 0.0062 million gallons What is the decay rate (D.K. ) of the product? If unknown, assume no decay (O.K. = 0) and proceed to asterisk. The degradation must be stated at pH level within 1/2 S.U. of pH within handling system. Enter the half life of the product : H.L . = 0.417 Days (1 hour) The decay rate is equal to 1 x . 69 = 16.56 = Decay Rate (D.K. ) H.L . a Calculate degradation factor (D.F. ) . This is the first order loss coefficient . D. F. _ (A.D.D ) + (O.K. ) = 1.12.12.1 + ( 16.56 = 16.86 (Volume) (.0062 ) ' Calculate Steady State Discharge Concentration . Oischg Conc. = (0 R. _ (232 ) 7.4 .59mg/ 1 (D. F. ) (Volume) (3785) (16.86)(0062)(3785) Calculate concentration of biocide instream during low flow condit , nns . (Receiving Stream Concentration) (Discho Conc ) x ( IWC%) = (0.59 )x( 4.03 ) = 0.024 100 mg/ I 100 Receiving Stream Concentration III . Calculate regulated limitation. List all LC$o data available for the whole product according to the following columns . (Note that units should be in mg/ I ) . Please provide copies of the sources of this data . Organism Test Duration LCco (mg/ 1 ) Rainbow Trout 96 hours 0.32 96 hours 0.32 Dap inia Magna _ _ 24 hours 0.34 111 12 1l ia Mana 24 hours 0.21 • Choose the lowest LC.o which has a test duration of 96 hours. hour test is unavailable, choose the lowest 48 hour LCso. If a 96 Enter the selected LC.o 0.32 If the half life (H. L. ) is less than 4 days, perform the following calculation. Regulated Limitation = .05 x LC.o = 0.016 mg/ I If the half life is greater than 4 days or unknown, perform the following calculations. Regulated Limitation = 0.01 x LC.o = mg/1 Choose the appropriate regulated limitation from the calculations immediately above and place in this blank . 0.016 mg/ liter From Part II enter receiving stream concentration: n-07L mg/ liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. lel 24(1 /06( Name (Print ) Zr%/49 Signatur to Person in Responsible Charge Oa iocide/Chemical Treatment Worksheet Terminoloav I . • Average Daily Discharge - This value is expressed in million should represent the total monthly volume divided b gallons per day and ydischarged. The data should reflect the highest average dailydays discharge over any three consecutive months. Instream Waste Concentration - The I .W.C. is defined as the percent waste in the receiving stream during low flow (7010) conditions. 7010 - This value is expressed in cubic feet average flow in the receiving stream over ea sevenrddayd eeprodsehtcrens the lowh usst every ten years. It is this low flow value by which all toxic substances r are evaluated as to their instream impacts according to state regulations. Dosage Rate - The dosage rate is to be considered as the maximum daily quantity in grams per day of the whole treatment product . Half Life - The halt life of a product is the length of time, in days, that the product will require to degrade to non-toxic components. These half-lives vary considerably with pH and temperature. It ics to the advantage of the discharger to obtain this information since it allows less restrictive discharge quantities. LCso - An LCso value is the concentration of the whole product which causes to one-half of the exposed test organisms in a specified time death Ideally, this time period should be 96 hours. period. Regulated Limitation - This is the maximum instream concentration of rouct which is allowed by water quality regulation to exist in naturalpsurface waters. By comparing this value with the predicted concentration in the receiving stream, the evaluation as to suitability of product is determined. • y. s BIOCIDE/CHEMICAL TREATMENT WORKSHEET FORM 101 The following calculations are to be performed on any biocide ) products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. I . Facility Name SiitVeokn.'f rikjr: Cam 4h�. NPOES a NCB S6(p?S Count y Gastan Receiving Stream (lna fr :6 At(All above information supplied byyt a Diviblon ision sion7of0Environ Environmental Managgement ) What is the average daily discharge (A.D.D. ) volume of the water handling systems to the receiving water body? A.D.D. : 0.0019 ( in M.G.D. ) • Please calculate the Instream Waste Concentration ( IWC in percent ) of this discharge using the data entered above. IWC : (A.D.D. ) x 100 c (0.001S) x 100 = 4.03 % (7010)(0.646) + (A.D.D. ) ( .07 )(0.646) + (.0019) This value ( IWC) represents the waste contribution to the receiving stream during low flow conditions . II . What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I ? ChpmTrpat C —207 Please list the active ingredients and percent composition: 2.2 Dih nmoo_3_fljtri1nnrrJ urionamide Y. What feed or dosage rate (D.R. ) is used in this application? The units must be converted to grams of whole product used per day. O.R . = 2,320 grams/day 5 lbs. = 2,320 grams . Estimate total volume of the water handling system between entry of biocide!. product and NPDES discharge point . On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown,- holding lagoon size, etc. ) . Volume = _U.O� million gallons What is the decay rate (O.K. ) of the product? It unknown, assume no decay (O.K. = 0) and proceed to asterisk. The degradation must be stated at pH level within 1/2 S.U. of pH within handling system. Enter the half life of the product : 0.1667 Days (4 hours) The decay rate is equal to 1 x . 69 = 4. 14 = Decay Rate (D.K. ) H.L . x Calculate degradation factor (O.F. ) . This is, the first order loss coefficient . D.F. : (A.D.D. ) + (D.K . ) : (.0019 ) + (4. 14 ) : (Volume) 4,45 (.0062 ) Calculate Steady State Discharge Concentration . Dischg Conc. : (0 R. ) (2,320 =22J,amg/ I (D.F. )(Volume1 (3785) (4.45)F0062)(3785) Calculate concentration of biocide instream during low flow condit , nns. (Receiving Stream Concentration) (Dischg Conc) x ( IWC%) : (22.2 )x(4.03 ) _ 0.89 mg/ l 100 100 Receiving Stream Concentration III . Calculate regulated limitation. List all LCso data available for the whole product according to the following columns . (Note that units should be in mg/ I ) . Please provide copies of the sources of this data . Organism Test Duration LCco (mg/ 1 ) Da hnia Ma na 96 hours 24.8 Bluegill Sunfish 96 hours 26.0 Fathead Minnow 96 hours 27.2 1'C50 data extrapolated from data on 100% active material. • r Choose the lowest LCee which has a test duration of 96 hours. If a 96 . hour test is unavailable. choose the lowest 48 hour LC.a. • Enter the selected LC.° 24.8 If the half life (H.L. ) is less then 4 days, perform the following calculation. Regulated Limitation = .05 x LCs, = 1.24 mg/ 1 If the half life is greater than 4 days or unknown, perform the following calculations. Regulated Limitation = 0.01 x LCse = mg/ 1 Choose the appropriate regulated limitation from the calculations immediately above and place in this blank. � " 4 mg/liter From Part II enter receiving stream concentration: f).89 mg/ l i t e r IV. Analysis . If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use . Y/e / / c/ Name (Print ) 44.15 Signature Person in Responsible Charge Date iocide/Chemical Treatment Worksheet Termi o loov • Average Daily Discharge - This value is expressed in million should represent the total monthly volume divided b gallons per day end ydischarged. The data should reflect the highest average dailydays discharge over any three consecutive months . Instream Waste Concentration - The I .W.C. is defined as the percent waste in the receiving stream during low flow (7010) conditions . 7010 - This value is expressed in cubic feet per second and represents the lowest average flow in the receiving stream over a seven day period which re-occurs every ten years. It is this low flow value by which all toxic substances are evaluated as to their instream impacts according to state regulations. Dosage Rate - The dosage rate is to be considered as the maximum daily quantity in grams per day of the whole treatment product . Half Life - The half life of a product is the length of time, in days, that the product will require to degrade to non-toxic components . These half-lives vary considerably with pH and temperature. It is to the advantage of the discharger to obtain this information since it allows less restrictive discharge quantities . LCso - An LCso value is the concentration of the whole product which causes death to one-half of the exposed test organisms in a specified time period. Ideally, this time period should be 96 hours . Regulated Limitation - This is the maximum instream concentration of product which is allowed by water quality regulation to exist in natural surface waters. By comparing this value with the predicted concentration in the receiving stream, the evaluation as to suitability of product is determined. • • '"� •m � I d�SPATEo _`-�I ti State of North Carolina Department of Natural Resources and Community Development Mooresville Regional Office James G. Martin, Governor Albert F. Hilton, Regional Manager William W. Cobey, Jr., Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT June 21, 1989 Mr. Larry Biddy Post Office Box 571 Dallas, North Carolina 28034 Subject: NPDES Permit No. NC 0056685 Stevecoknit Fabrics Co. Gaston County, NC Dear Mr. Biddy: Our records indicate that NPDES Permit No. NC 0056685 was issued on June 15, 1989 for the discharge of wastewater to the surface waters of the State from your facility. The purpose of this letter is to advise you of the importance of the Permit and • the liabilities in the event of failure to comply with the terms and conditions of the Permit. If you have not already done so, it is suggested that you thoroughly read the Permit. Of particular importance is Page M3 . Page sets forth the effluent limitations and monitoring requirements for your discharge( s) . Your discharge(s) must not exceed any of the limitations set forth. The section headed "Monitoring Requirements" describes the measurement frequencies, sample types and sampling locations. Upon commencement of your discharge (or operation) , you must initiate the required monitoring. The monitoring results must be entered on the DMR forms furnished to you by this Agency. If you have not received these forms, they should be arriving shortly. If you fail to receive the form, please contact this Office as quickly as possible. I have enclosed a sample of the "Effluent" reporting form (DEM Form MR-1) , plus instructions for completing the form. It is imperative that all applicable parts be completed. The remaining Parts of the Permit (Parts II and III) set forth definitions, general conditions and special conditions applicable to the operation of wastewater treatment facilities and/or discharge( s) . The conditions include special reporting requirements in the event of noncompliance, bypasses, treatment unit/process failures, etc. Also addressed are requirements for a certified wastewater treatment plant operator if you are 919 North Main Street, P.O. Box 950, Mooresville, N.C. 28115-0950 •Telephone 704-663-1699 An Equal Opportunity Affirmative Action Employer Page Two June 21, 1989 operating wastewater treatment facilities . Any changes in operation of wastewater treatment facilities, quantity and type of wastewater being treated or discharged, expansions and/or upgrading of wastewater treatment facilities must be permitted or approved by this Agency. Failure to comply with the terms and conditions of an NPDES Permit subjects the Permittee to enforcement action. As a final note, an NPDES Permit is normally issued for a five-year period. Permits are not automatically renewed. Renewal requests must be submitted to this Agency no later than 180 days prior to expiration. Please make note of the expiration date of your Permit. This date is set forth on Page M-1 or I-i of the Permit. Also note that NPDES Permits are not transferable. If you, as the Permittee, cease to need this Permit, then you should request that the Permit be rescinded. As mentioned previously, the purpose of this letter is to advise you of the importance of your NPDES Permit. Please read the Permit and contact this Office at 704/663-1699 in Mooresville if you have any questions or need clarification. We look forward to providing any assistance. Sincerely, D. Rex Gleason, . E. Water Quality Regional Supervisor Enclosure DRG:se Permit No. NC0056685 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT To DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215. 1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Stevcoknit Fabrics Company is hereby authorized to discharge wastewater from a facility located at Robinson Plant Dallas Gaston County to receiving waters designated as an unnamed tributary into Long Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective This permit and the authorization to discharge shall expire at midnight on Signed this day ' r 7 R. Paul Wilms, Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. NC0056685 SUPPLEMENT TO PERMIT COVER SHEET Stevcoknit Fabrics Company is hereby authorized to: 1. Continue to discharge non-contact cooling water and cooling tower blowdown from a facility located on East Church Street in Dallas, Gaston County (See Part III of this Permit); and 2. Discharge from said treatment works at the location specified on the attached map into an unnamed tributary to Long Creek which is classified Class "C" waters in the Catawba River Basin. /`/f, _____ ._7___)._,__ci? , , • • - /J/ �1/-J :7 1 . ))\\ J "/ /�'v � n \-,-)�\-a ) J, -,(�t ,_ dl. • �.l 41.,,,,,,,„...,...," ,,--.,./,,, J ' " J i _ . 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(. ,• / / . •� \ t 11 , I I l , o 11 f// ,t�¢nwuio ti`\\, u0 r I •/% ./ 1 •r h\IA \ )(.:- /� O (c• , ilv 111 �, �i ••6681 / '. /1 -. i o I I • `/1 I' \\ ,% 11 '�\\ �_/ _ \• • /j �/ ... 912 618 Q I 1♦t' 1a -•_ „( ,- ,,. ;,/1 ;��� ( 412 o ) "- 9 o �,\( �/ 1 `+ // ,t I ( ) jl r /,/•i / '� O j .Halms eld ._, •.._ 'Ni ,� , '.5-t. \' '--J 1 1%J 1 \ 1 1d— a1 'i'' I '� 40 l . ... . ""(?,•, .....), \ \ i , _ ..., (..,.. 11 s/'(.1. ) .,\. 4 . , / i\\) i , : , , _. cbc. ,4-, '. y ,..., ., , /, , it li\'. ro•- ')i :A /i (� `(r�\ l//,eaL - 1� \ \\. I -�-==J1 -, /• u �' / 1 SL6L �-✓ i > / (\ •;Ir - j' 1 l' i: 1ST ° 1, D \a A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final NPDES No. NC0056685 During the period beginning on the effective date of the permit and lasting until expiration the Permittee is authorized to discharge from outfall(s) serial number(s) 001. Such discharges shall be limited and monitored by the Permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Lbs/day Other Units (Specify) Measurement Sample *Sample Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency Type Location Flow Monthly Instantaneous E Temperature ** ** Monthly Grab E, U, D Total Residual Chlorine ***. *** Monthly Grab E THERE SHATT, BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER. * Sample locations: E - Effluent, U - Upstream, D - Downstream ** The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8 degrees C and in no case cause the ambient water temperature to exceed 32 degrees C. *** Monitoring requirements only apply is chlorine is added to the cooling water. The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See Part III of this Permit) . The pH shall not be less than 6.0 standard units nor greater than 9. 0 standard units and shall be monitored monthly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. M3 Part III Per•ait No. NC0056685 F. Toxicity Reopener This permit shall be modified, or revoked and reissued, to incorporate toxicity limitations and monitoring requirements in the event toxicity testing or other studies conducted on the effluent or receiving stream indicate that detrimental effects may be expected in the receiving stream as a result of this discharge. G. The permittee shall not use any biocides except those approved in conjunction with the permit application. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include completion of Biocide Worksheet Form 101 and a map locating the discharge point and receiving stream. Date: February 23 , 1989 NPDES STAFF REPORT AND RECOMMENDATIONS County: Gaston NPDES Permit No. NC 0056685 PART I - GENERAL INFORMATION 1. Facility and Address: Stevcoknit Fabrics Company Robinson Plant Post Office Box 571 Dallas, North Carolina 28034 2. Date of Investigation: February 20, 1989 3 . Report Prepared By: Michael L. Parker, Environmental/0/P Engineer I 4. Person Contacted: Mr. C. Larry Biddy, Plant Engineer; telephone number ( 704) 922-3091 5 . Directions to Site: The Stevcoknit-Robinson Plant is located at 202 East Church Street in the Town of Dallas. 6. Discharge Point - Latitude: 35° 18 ' 48" Longitude: 81° 10 ' 26" Attach a USGS Map Extract and indicate treatment plant site and discharge point on map. USGS Quad No. : F 14 SW 7 . Size ( land available for expansion and upgrading) : Very limited area available for expansion, if necessary. 8 , Topography (relationship to flood plain included) : Relatively flat, 0-2% slopes. 9. Location of Nearest Dwelling: Several within 500 feet. 10 . Receiving Stream or Affected Surface Waters: Unnamed tributary to Long Creek a. Classification: C b. River Basin and Subbasin No. : Catawba 030836 c. Describe receiving stream features and pertinent downstream uses: Flow was observed in the receiving stream at the time of the inspection, however, area was experiencing a rainfall event and stream flow was elevated. This stream has little or no drainage area, but does receive a significant amount of surface runoff through a storm drainage system. Page Two PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. Type of Wastewater: 0% Domestic 100% Industrial non-contact cooling water a. Volume of Wastewater: *MGD *Intermittent b. Types and quantities of industrial wastewater: The cooling water is generated from three ( 3 ) sources: Air compressor cooling, air washers and a cooling tower. c. Prevalent toxic constituents in wastewater: Chemical additives are placed in the air washer and cooling tower water. d. Pretreatment Program (POTWs only) : Not needed 2. Production Rates (industrial discharges only) in Pounds: N/A 3 . Description of Industrial Process ( for industries only) and Applicable CFR Part and Subpart: N/A 4. Type of Treatment ( specify whether proposed or existing) : No wastewater treatment facilities currently exist at this site. 5. Sludge Handling and Disposal Scheme: N/A 6. Treatment Plant Classification: N/A 7 . SIC Code(s) : 2281 Wastewater Code( s) : 14, 17 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being. constructed with Construction Grants Funds (municipals only) ? No 2. Special monitoring requests: N/A 3 . Additional effluent limits requests: N/A 4. Other: N/A PART IV - EVALUATION AND RECOMMENDATIONS Three ( 3 ) cooling water discharges exist at this facility although the air washer and cooling tower do not discharge continually. All three discharges combine at a storm drain just outside the plant and travel approximately 100 feet underground before reaching the receiving stream. Page Three Stevcoknit has indicated that additives are placed in the cooling water from the air washers and cooling tower. Information regarding these additives is being forwarded to Raleigh for review. It is recommended that the NPDES Permit for this facility be renewed. C V Signature of Report Preparer 67) W ter Quality g ualit 'ate ions u P ervisor • 8z a I ON) ' 1,-i .1 a •\\• `. �,_ \ ' �� "'�\ 1-. i r! �11� ) Cil . 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I) ! �/ •- 1 . ``II� I j r 7` �• ' \ / „ u' 'I• 'f Radio Tower\ I/" ; // I 1 �� Gravel , /, J/ r J// 0 u� •.-, Pith -// •I� 1/ ` �I l i / 1 ` _ / •\1 /.i -J1 v. . 1 J , h '�, ( • ;, • __ / I �'' '� III • 732 �` L.\.\ 3�rb�tati6n;J/� O�i� • ) \ •� ` � �.`�\ J / /. LOyl. \,\ ankin Lake.Ptah( � • ` I ( :\\ •°: l / •�� 'J / � , F4..a' :TRrf. • 4ti rs.RS: .1• .:S«. xiyi'E7 W �'�': 11;;;II!!"(7 ":" State of North Carolina Department of Natural Resources and Community Development 1 b: Division of Environmental Management y. 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor R. Paul Wilms t ': S. Thomas Rhodes, Secretary ' Director : ia 1,I. N. C. DEPT. OF NATURAL , rrs(siibi. .�°� PDES Permit Application 9` coke sUNtr't `'LO NPDES Permit No. NCOO ' FEB 1 3 1989 y; County Dear . • , 11 iAl_ h?ANAGEMEK This is to acknowledge receip �p ,l_x{hi�Gl Ltlfd►l illIg documents on ` Application Form, '*4 Engineering Proposal (for proposed control facilities) , Request for permit renewal , e i Application Processing Fee of $ , Other < The items checked below are needed before review can begin: Application form _ ( Copy enclosed) , Engineering Proposal (See Attachment) , Application Processing Fee of $ , t. Other �S{ F. 7, rt i If the application is not made complete within thirty (30) days , it will be returned to you and may be resubmitted when complete . r. This application has been assigned to ( 919/733-5083) of our Permits Unit for review. You will be advised of `' any comments recommendations , questions or other information necessary A for the review of the application. ' I, I am, by copy of this letter, requesting that our Regional Office ` - Supervisor prepare a staff report and recommendations regarding this Y discharge . If you have any questions regarding this application, please V - contact the review person listed above . :3. t Sincerely, r f, 3. , 4 Arthur Mouberry, P.E . +..; 4Supervisor, Permits and Engineering SAL cc : r,. 4 Pollution Prevention Pays P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 ;, . Pu p �) ¢ V rti. - `-°� '. - �.�,E9�Opportunity:A�ipnatiwe A;c�lon Emplcr,+er � {, ^,'`- x,a•t� 4., -•-hc'.''`'-r w.ti . . .-'fi.- .,t -"ate.-..-3+.:,,-.0,4%....--,.."q ;,. '.5e,,,A-•n{r + ..�`-0+•i.,�4FF'«„ • -, •NORTH CAROLINA DEPT. OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT • ;CI DIVISION OF ENVIRONMENTAL MANAGEMENT, P.O. BOX 27687, RALEIGH, NC 27611 NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION NUMBER APPLICATION FOR PERMIT TO DISCHARGE - SHORT FORM C FOR %VI�.I DIb SI61 b_e AGENCY USE UU DATE RECEIVED To be filed only by persons engaged in manufacturing and mining O 19 I t I 0-- YEAR MO. DAY Do not attempt to complete this form before reading accompanying instructions L C EI V L D Please print or type EB 13 1989 1. Name, address, location, and telephone number of facility producing discharge A. Name STEyCQKNIT ABRICS' COMPANY` (140B7NSON PLANT! B. Mailing address 1. Street address p•p• BOX 571 2. City fAT•L7i$ 3. State NORTK CAROLINA 4. County aASTODI 5. ZIP 280_34 C. Location: 1. Street 202 EAST CHURCH- STREET 2. City DALLA$' 3. County GASTON 4. State NORTH CAROLINA _D. Telephone No.. 704 �22R30.9'1 Area Code 2. SIC (Leave blank) 3. Number of employees 140 If all your waste is discharged into a publicly owned waste treatment facility and to the best of your knowledge you are not required to obtain a discharge permit, proceed to item 4. Otherwise proceed directly to item 5. 4. If you meet the condition stated above, check here ❑ and supply the information asked for below. After completing these items, please complete the date, title, and signature blocks below and return this form to the proper reviewing office without completing the remainder of the form. A. Name of organization responsible for receiving waste B. Facility receiving waste: 1. Name - 2. Street address 3. City 4. County 5. State 6. ZIP 5. p#'rincipal product, ❑raw material (Check one) RRQDUCE BLENDED YARN '6. Principal process SPUN YARN 7. Maximum amount of principal product produced or raw material consumed per (Check one) Amount Basis 1-99 100-199 200-499 500-999 1000- 5000- 10,000- 50,000 4999 9999 49.999 or more (1) (2) (3) (4) (5) (6) (7) (8) A. hay — — -- — -- — 8. Month —__-` -- C. Year PREVIOUS EDITION MAY NE USED UNTIL SUPPLY IS EXHAUSTED H. MAX(mum mmount of principal (Hoehn l.•Frolic I'll or rnw IIIAI.r'rI d I r un'.1111H•.1, rept)/ I•'d in item /, above, is measured in ((.heck one): • A.cunds B.o tons C.O barre l s D,o bushel s E,o square feet F.O gallons G.O pieces or units H.o other, specify 9. (a) Check here if discharge occurs all year Vie.or (b) Check the month(s) discharge occurs: 1.0 January 2.0 February 3.o March 4.0 April 5.❑May 6,o June 7.0 July 8,o August 9.0 September 10.0 October ll.o November 12.0 December (c) Check how many days per week: 1.0 1 2.0 2-3 3.0 4-5 4.po1 10. Types of waste water discharged tc surface waters only (check as applicable) • F low, gallons per operating day Volume treated before discharging (percent) Discharge per - operating day 0.1-999 1000-4999 5000-9999 10,000- 50,000- None 0.1- 30- 65- 95- 49,999 or more 29.9 64.9 94.9 100 (1) (2) (3) (4) (5) (6) (7) (B) (9) (10) A, Sanitary, daily average B. Cooling water, etc. daily average C. Process water, ' daily average I D. Maximum per operat- ing day for total , discharge (all types) i 11. If any of the three types of waste identified in item 10,eithertreated or untreated, are discharged to places other than surface waters, check below as applicable. Average flow, gallons per operating day Waste water is discharged to: 0.1-999 1000-4999 5000-9999 10,000-49,999 50,000 or more (1) (2) (3) (4) (5) t A. Municipal sewer system B. Underground well C. Septic tank ' 1r D. Evaporation lagoon or pond E. Other, specify 12. Number of separate discharge points: A,Ver B.O 2-3 C.❑4-5 0.O 6 or more 13. Name of receiving water or waters UNNAMED TRIBUTARY TO LONG CREEK IN THE CATAWBA RIVER BASIN 14. Does your discharge contain or is it. possible for your discharge to contain one or more of the following subcti :es added as a result of your operations, activities, or processes: ammonia, cyanide, aluminum, beryllium, cadmium, chromium, copper, lead, mercury, nickel , selenium, zinc, phenols, oil and .• . grease, and chlorine (residual). A,oyes B.Vrro 1 certify that i am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. C. LARRY BIDDY PLANT ENGINEER Printed Name of Person Signing Title �G� Q� 6..." Date Application Signed • Signature of Applicant North Carolina General Statute 143-215.6(b) (2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record,. report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental .Management Commission implementing that Article, or who falsifies, tampers with, or knowly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commissic implementing that Article, shall be guilty of a misdemeanor pumishable by a fine not to exceed $10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provic a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.) A� I 04, State of North Carolina Department of Natural Resources and Community Development Mooresville Regional Office James G. Martin, Governor Albert F. Hilton, Regional Manager S. Thomas Rhodes, Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT June 9, 1987 Mr. Larry Morelock Plant Manager Stevcoknit Fabrics Company Robinson Plant Post Office Box 571 Dallas, North Carolina 28034 Subject: NPDES Permit No. NC 0056685 Stevcoknit Fabrics Company formerly issued to J. P. Stevens & Co. , Inc. Gaston County, NC Dear Mr. Morelock: Our records indicate that NPDES Permit No. NC 0056685 was issued on June 5, 1987 for the discharge of wastewater to the surface waters of the State from your facility. The purpose of this letter is to advise you of the importance of the Permit and the liabilities in the event of failure to comply with the terms and conditions of the Permit. If you have not already done so, it is suggested that you thoroughly read the Permit. Of particular importance is Page I3. Page 13 sets forth the effluent limitations and monitoring requirements for your discharge. Your discharge must not exceed any of the limitations set forth. The section headed "Monitoring Requirements" describes the measurement frequencies, sample types and sampling locations. Upon commencement of your discharge (or operation) , you must initiate the required monitoring. The monitoring results must be entered on the DMR forms furnished to you by this Agency. If you have not received these forms, they should be arriving shortly. If you fail to receive the form, please contact this Office as quickly as possible. I have enclosed a sample of the "Effluent" reporting form (DEM Form MR-1) , plus instructions for completing the form. It is imperative that all applicable parts be completed, otherwise the forms may be returned to you as incomplete. Failure to properly complete the forms may also result in an automatic $300.00 fine. 919 North Main Street, P.O. Box 950, Mooresville, N.C. 28115-0950•Telephone 704-663-1699 An Equal Opportunity Affirmative Action Employer Mr. Larry Morelock Page Two June 9, 1987 The remaining Parts of the Permit (Parts II and III) set forth definitions, general conditions and special conditions applicable to the operation of wastewater treatment facilities and/or discharge(s) . The conditions include special reporting requirements in the event of noncompliance, bypasses, treatment unit/process failures, etc. Also addressed are requirements for a certified wastewater treatment plant operator if you are operating wastewater treatment facilities. Any changes in operation of wastewater treatment facilities, quantity and type of wastewater being treated or discharged, expansions and/or upgrading of wastewater treatment facilities must be permitted or approved by this Agency. Failure to comply with the terms and conditions of an NPDES Permit subjects the Permittee to enforcement action pursuant to Section 143-215.6 of the North Carolina General Statutes. A civil penalty of up to $10,000 per day per violation plus criminal penalties may be assessed for such violations. As a final note, an NPDES Permit is normally issued for a five-year period. Permits are not automatically renewed. Renewal requests must be submitted to this Agency no later than 180 days prior to expiration. Please make note of the expiration date of your Permit. This date is set forth on Page M-1 or I-1 of the Permit. Also note that NPDES Permits are not transferable. If you, as the Permittee, cease to need this Permit, through cessation of the discharge, then you should request that the Permit be rescinded. As mentioned previously, the purpose of this letter is to advise you of the importance of your NPDES Permit. Please read the Permit and contact this Office at 704/663-1699 in Mooresville if you have any questions or need clarification. We look forward to providing any assistance. Sincerely, J R6, D. Rex Gleason Water Quality Regional Supervisor Enclosure DRG:se r � • t e;‘) State of North Carolina Department of Natural Resources and Community Development Division of Environmental Manageme-r 512 North Salisbury Street • Raleigh, North Ca--Ana 27611 James G. Martin, Governor R. Paul June 5, 1987 S. Thomas Rhodes, Secretary Dire_= CERTIFIED MAIL RETURN RECEfr Rfri)WATED Coh1D1L;1.,,()t'rt s AND` L Mr. Larry Morelock , jI Ls1*LOA3+ Plant Manager Stevcoknit Fabrics Company 1" t 1.?87 Robinson Plant P.O. Box 571 Of7�!?'{ Cf E.,.....,; . Dallas, North Carolina 28034fru Cff1C� SUBJECT : NPDES No. N00056685 Stevcoknit Facrics Company formerly issued to J.P. Stevens & Company, Incorporated Gaston Count. Dear Mr. Morelock: In accordance with your request received May 7, 1987, we are forwarding herewith the subject permit now issued to Stevcoknit Fabrics Company. The on changes in this Permit are in name and ownership and monitoring requirements c_e to regulation changes. This permit is issued pursuart to the requirements of North Carolina General Statute 143-215. 1 and the Memcrandum of Agreement between North Carolina and the U.S. Environmental Protection Agency. If any parts, measurement frequencies or sampling requirements contained this permit are unacceptable to you, you may request a waiver or modification pursuant to Regulation 15 NCAC 2B . 0508(b) by written request to the Director identifying the specific issues to be contended. Unless such request is made 30 days following receipt of this permit, this permit wall be final and binding. Should your request be denied, you will have the rigrt to request an adjudicate--. hearing. Please take notice that this permit is not transferable. Part II, B. 2. addresses the requirements to be followed in case of change in eNnership or control of this discharge. This permit does not affect the legal requirement to obtain other permits w- ch may be required by the Division of Environmental Management or permits require: by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. Continued . . . Pollution Prevention Pays PO Box 27687, Raleigh, North Carolina 27611-7687 Tekphote 919-733-7015 A..F.....1 rl...,...t,...te.. a .,..2.i.. e,i;.,., F...n1..� Y., Page Two .. -ra: kl Mr. Larry Morelock x If you have any questions concerning these modifications, please contact Mr. .; f; Dale Overcash telephone number (919) 733-5083. T, b K, - Sincerely, -) -t=i ORIGINAL SIGNED BY = Y. P ARTHUR MOUBERRY , FOR .. R. Paul Wilms s i ,_ i'it cc: Mr. Jim Patrick EPA Mr. John Campbell �. DO/gwt zj' r pµy Z 1t *• Z• 4 .; fit' ,..- .o., .... ':::t' �i a $ iiit, Ili, i ;,,,,-ii,-;, {'' ,per. ' 5 i+A �S z f ev .c, i .. , :;.';'2'llm'744' h4,. 1 may A. ..,.,? . . r. .._ =• a�.. - 4 w:4Y • 7�;r ' i f., . yi '?.V o ;, `,16 l .ri �.4,, �,, ...i .- "' •t' y>�[ s� Er `"`t 'W - .="4 Permit No. NC0056685 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT PERM I T To Discharge Wastewater Under the NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215. 1; other lawful standards, and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, STEVCOKNIT FABRICS COMPANY is hereby authorized to discharge wastewater from a facility located at the Robinson Plant Dallas Gaston County to receiving waters designated as an unnamed tributary to Long Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Part I, II, and III hereof. This permit shall become effective June 5, 1987. This permit and the authorization to discharge shall expire at midnight on September 30, 1989. Signed this day of June 5, 1987. ORIGtNAL SIGNED BY pAR T HUR MOUBERRY FOR R. PAUL WILMS, DIRECTOR DIVISION OF ENVIRONMENTAL MANAGEMENT BY AUTHORITY OF THE ENVIRONMENTAL MANAGEMENT COMMISSION M1 & 11 Permit No. NC0056685 SUPPLEMENT TO PERMIT COVER SHEET Stevoknit Fabrics Company is hereby authorized to: 1. Continue to operate a non-contact compressor cooling system and cooling tower facility located at the Robinson Plant in Gaston County (See Part III of this Permit) ; and 2. Discharge from said works into an unnamed tributary to Long Creek which is classified Class "C" waters in the Catawba River Basin. A. EFFLUENT LIMITATION AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge from outfall(s) serial number(s) 001 . Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements kg/day (lbs/day) Other Units (Specify) Measurement Sample *Sample Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency Type Location Flow Monthly Instantaneous E Temperature ** ** Monthly Grab E,U,D Residual Chlorine *** *** Monthly Grab E THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER *Sample locations : E - Effluent, U - Upstream, D - Downstream **The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8°C and in no case cause the ambient water temperature to exceed 32°C ***Monitoring requirements only apply if chlorine is added to the cooling water. The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See Part III of this Permit) . The pH shall not be less than 6. 0 standard units nor greater than 9 .0 standard units and shall be z monitored monthly at the effluent by grab samples mo rt I There shall be no discharge of floating solids or visible foam in other than trace amounts . O to c °o Ui Part I Permit No . NC B. SCHEDULE OF COMPLIANCE 1 . The permittee shall achieve compliance with the effluent limitations specified for discharges in accordance with the folllowing schedule : NOT APPLICABLE 2. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates , a written notice of compliance or noncompliance . In the latter case , the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next scheduled requirement . I4 C. MONITORING AND REPORTING 1 . Representative Sampling Samples collected and measurements taken as required herein shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period which the sample represents. 2 . Reporting Monitoring results obtained during the previous month (s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (DEM No. MR 1 , 1 . 1 , 2, 3 , ) or alternative forms approved by the Director, DEM, postmarked no later than the 30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address : Division of Environmental Management Water Quality Section ATTN: Central Files Post Office Box 27687 Raleigh, NC 27611 3 . Definitions a. Act or "the Act" : The Federal Water Pollution Control Act, also know as the Clean Water Act, as amended, 33 U.S .C. 1251 , et. seq. b. The "daily average" discharge means the total discharge by weight during a calendar month divided by the number of days in the month that the production or commercial facility was operating. Where less than daily sampling is required by this permit, the daily average discharge shall be determined by the summation of all the measured daily discharaes by weight divided by the number of days sampled during the calendar month when the measurements were made. c. The "daily maximum" discharge means the total discharge by weight during any calendar day. I 5 d. DEM or Division: means the Division of Environmental Management, Department of Natural Resources and Community Development. e. EMC: used herein means the North Carolina Environmental Management Commission. f. Flow, M3/day (MGD) : The flow limit expressed in this permit is the 24 hour average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. g. Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. h. Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one (1) . i. Composite Sample: These samples consist of grab samples collected at equal intervals and combined proportional to flow, a sample continuously collected proportionally to flow, or equal volumes taken at varying time intervals. If a composite sample is obtained from grab samples, the following requirements apply. The intervals between influent grab samples shall be no greater than hourly. Intervals between effluent grab samples shall be no greater than hourly except where the detention time of the wastewater in the facility is greater than 24 hours, in which case, the interval between grab samples shall be no greater in number of hours than the detention time in number of days; provided, however, in no case may the time between effluent grab samples be greater than six hours nor the number of grab samples less than four during any discharge period of 24 hours or less. j . Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. I 6 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to N.C.G.S. 143-215.63 et seq, the Water and Air Quality Reporting Act, and to regulations published pursuant to Section 304 (g) , 33 USC 1314, of the Federal Water Pollution Control Act, As Amended, and Regulation 40 CFR 136. 5. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a. The exact place, date, and time of sampling; b. The dates the analyses were performed; and c. The person(s) who performed the analyses. 6. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be included in the calculation and reporting of the values is required in the DMR. Such increased frequency shall also be indicated. The DEM may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 7. Records Retention All records and information resulting from the monitoring activities required by this Permit including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation shall be retained for a minimum of three (3) years. This period of retention shall be extended during the course of any unresolved litigation or if requested by the Division of Environmental Management or the Regional Administrator of the Environmental Protection Agency. I 7 PART II GENERAL CONDITIONS A. MANAGEMENT REQUIREMENTS 1 . Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. Any anticipated facility expansions, production increases, or process modifications which will result in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the DEM of such changes. Following such notice, the permit may be modified to specify and limit any pollutants not previously limited. 2. Noncompliance Notification The permittee shall report by telephone to either the central office or appropriate regional office of the division as soon as possible but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the water pollution control facility which results in the discharge cf significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester, the known passage of a slug of hazardous substance through the facility or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment, such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self-monitoring information indicates that the facility has gone out of compliance with its NPDES permit limitations. I 8 Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. 3. Facilities Operation The permittee shall at all times maintain in good working order and operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. 4. Adverse Impact The permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this permit, including such accelerated or additional monitoring as necessary to determine the nature and impact of the noncomplying discharge. 5. Bypassing Any diversion from or bypass of facilities is prohibited, except (i) where unavoidable to prevent loss of life or severe property damage, or (ii) where excessive storm drainage or runoff would damage any facilities necessary for compliance with the effluent limitations and prohibitions of this permit. All permittees who have such sewer bypasses or overflows of this discharge shall submit, not later than six months from the date of issuance of this permit, detailed data or engineering estimates which identify: a. The location of each sewer system bypass or overflow; b. The frequency, duration and quantity of flow from each sewer system bypass or overflow. The permittee shall report by telephone to either the central office or appropriate regional office of the division as soon as possible but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any diversion from or bypass of facilities. I 9 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in accordance with NCGS 143-215. 1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. 7. Power Failures The permittee is responsible for maintaining adequate safeguards to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. 8. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. B. RESPONSIBILITIES 1. Right of Entry The permittee shall allow the Director of the Division of Environmental Management, the Regional Administrator, and/or their authorized representatives, upon the presentations of credentials: a. To enter upon the permittee' s premises where an effluent source is located or in which any records are required to be kept under the terms and conditions of this permit; and b. At reasonable times to have access to and copy any records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. I 10 2. Transfer of Ownership or Control This permit is not transferable. In the event of any change in name, control or ownership of facilities from which the authorized discharge emanates or is contemplated, the permittee shall notify the prospective owner or controller by letter of the existence of this permit and of the need to obtain a permit in the name of the prospective owner. A copy of the letter shall be forwarded to the Division of Environmental Management. 3. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3 (a) (2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1 (b) (2) or in Section 309 of the Federal Act. 4. Permit Modification After notice and opportunity for a hearing pursuant to NCGS 143-215.1 (b) (2) and NCGS 143-215. 1 (e) respectively, this permit may be modified, suspended, or revoked in whole or in part during its term for cause including, but not limited to, the following: a. Violation of any terms or conditions of this permit; b. Obtaining this permit by misrepresentation or failure to disclose fully all relevant facts; or c. A change in any condition that requires either a temporary or permanent reduction or elimination of the authorized discharge. I 11 5. Toxic Pollutants Notwithstanding Part II, B-4 above, if a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307 (a) of the Act for a toxic pollutant which is present in the discharge, if such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit shall be revised or modified in accordance with the toxic effluent standard prohibition and the permittee so notified. 6. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II, A-5) and "Power Failures" (Part II, A-7) , nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish killS, even though the responsibility for effective compliance may be temporarily suspended. 7. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 8. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. I 12 9 . Severability The provisions of this permit are severable, and if any provision of this permit to any circumstance is held invalid, the application of such provision to other circumstances, and the remainder of this permit shall not be affected thereby. 10. Expiration of Permit Permittee is not authorized to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge without a permit after the expiration will subject the permittee to enforcement procedures as provided in NCGS 143-215.6, and 33 USC 1251 et seq. I 13 PART III OTHER REQUIREMENTS A. Previous Permits All previous State water quality permits issued to this facility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System govern discharges from this facility. B. Construction No construction of wastewater treatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. C. Certified Operator Pursuant to Chapter 90A of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment plant operator in responsible charge of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities. D. Groundwater Monitoring The permittee shall, upon written notice from the Director of the Division of Environmental Management, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. E. Limitations Reopener This permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under Sections 302 (b) (2) (c) , and (d) , 304 (b) (2) , and 307 (a) (2) of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: 1. contains different conditions or is otherwise more stringent than any effluent limitation in the permit; or 2 . controls any pollutant not limited in the permit. I 14 Part Ill Permit No. NC0056685 F. Toxicity Reopener This permit shall be modified, or revoked and reissued, to incorporate toxicity limitations and monitoring requirements in the event toxicity testing or other studies conducted on the effluent or receiving stream indicate that detrimental effects may be expected in the receiving stream as a result of this discharge. G. Biocide Condition The permittee shall not use any biocides except those approved in conjunction with the permit application. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include completion of Biocide Worksheet Form 101 and a map locating the discharge point and receiving stream. Permit No. NC0056685 • DRAFT STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT PERM I T To Discharge Wastewater Under the NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, J. P. Stevens & Company, Inc. is hereby authorized to discharge wastewater from a facility located at Robinson Plant Dallas Gaston County to receiving waters designated an unnamed tributary to Long Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective This permit and the authorization to discharge shall expire at midnight on Signed this day of DRAFT Robert F. Helms, Director Division of Environmental Management By Authority of the Environmental Management Commission M1 & I1 Permit No. NC0056685 SUPPLEMENT TO PERMIT COVER SHEET J. P. Stevens & Company, Inc. is hereby authorized to: 1. Continue to operate a non-contact compressor cooling system and cooling tower facility located at the Robinson Plant in Gaston County (See Part III, condition No. C. of this Permit) , and 2. Discharge from said works into an unnamed tributary to Long Creek which is classified Class "C" waters. ca A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - Final 4 During the period beginning on the effective date of the ?emit and lasting until expiration, the permittee is authorized to discharge from outfall(s) serial number(s). on (Cooling Water) Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Kg/day (lbs/day) Other Units (Specify) Measurement Sample Sample Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency Type Location Monthly Instantaneous Effluent Flow * Monthly Grab Effluent Temperature Residual Chlorine Monthly Grab Effluent THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER. * The Temperature of the effluent shall be such as not to cause an increase in the Temperature of the receiving stream of more than 2.8°C and in case cause the ambient water Temperature to exceed 29°C. The Permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water. • -v -o c)m a o cam+ 0 rr rn o 0 Ln • The pH shall not be less than 6.0 standard units nor greater than 8.5 standard units and shall be monitored monthly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. STAFF REPORT AND RECOMMENDATIONS Part I INSPECTION OF EXISTING WASTEWATER TREATMENT PLANT SITE 1. a. Place visited: J. P. Stevens & Company, Inc. (Robinson Plant) b. Mailing Address: 202 East Church Street Post Office Box 571 Dallas, North Carolina Gaston County 2. Date of ::::::::::: 7/20/8 Da e of Report: /26/83 3. By: J. P. E. 11) n� 4. a. Person contacted: Mr. rry Biddy, Plant Engineer (/C b Phone No. : 704/922-3091 5. Directions to site: The plant is located at the corner of S. College Street and E. Church Street in Dallas, North Carolina. 6. a. The coordinates to 'the existing point of effluent discharge are: Latitude: 35°18'50" Longitude: 81°10'20" The point of discharge is a storm culvert which crosses under E. Church Street and discharges approximately seventy (70) feet from the plant. b. USGS Quad No. : F 14 SW (Gastonia North) (see attached map) 7. Size (land available for expansion and upgrading) : No treatment facilities or land for same is necessary. 8. Topography: Relatively flat. 9. Location of nearest dwelling: Approximately 200 feet from discharge. 10. Receiving Stream: An unnamed tributary to Long Creek a. Classification: C b. Minimum 7-Day, 10-Year discharge at site: c. River Basin and Sub-Basin No. : 03-08-36 Part II - DESCRIPTION OF EXISTING TREATMENT FACILITIES 1. Existing Facilities: There are no treatment facilities. The discharge consists of a continuous release of non-contact compressor cooling water and the intermittent release of cooling tower water. The compressor cooling water is continuous at a rate of approximately 7000 gpd. The cooling tower water is released approximately twice yearly at a rate of approximately 2,000 gpd. The cooling waters are treated by addition of Chemical Treatment Company's CL-1406 and CL-2150. CL-1406 is a scale and corrosion inhibitor. CL-2150 is a biocide. Both chemicals have a neutral pH (approximately 8.0 s .u.) and contain no metals. Page Two Part III - EVALUATION AND RECOMMENDATIONS 1. Performance Evaluation: The discharge of cooling water does not appear to be causing any unusual or unexpected adverse conditions . 2. Recommendations and/or Special Conditions: It is recommended that an NPDES Permit be issued as requested. There should be no requirement for influent or stream monitoring since this discharge is essentially the headwaters of a stream which will usually have no other water flow. Note: The point of discharge is the exit of a storm culvert which originates on J. P. Stevens property and crosses under a street before discharging. The storm culvert is connected to at least two (2) catch basins located in the street. In conversation on 7/25/83, Mr. Biddy (Plant Engineer) stated that the storm drain is owned by J. P. Stevens. It is the opinion of the investigator that the terminus of the storm culvert is an acceptable and appropriate point for effluent monitoring since the storm drain will normally carry cooling water only and will mix runoff only during periodic storm events. J e" o- ENVIRONM ENVIRONMENTAL A, North Carolina Department of Natural DIVISIONMANAGEMENT PV ` 114 �` ' Resources &Communit Development Robert F.D Helms James B. Hunt, Jr., Governor Joseph W. Grimsley, Secretary Telephone 919 733-7015 4st`, - June 23, 1983 Mr. P. W. Nipper, Jr. J. P. Stevens & Co. , Inc. It,? .\ h Street P. 0. Box 571 ` f)' � i'.'• 3 ;4 34 S.P.F.O. Subject: Application for NPDES Permit No. juN 29 1983 NC0056685 - Robinson Plant Gaston county AIR QUALITY C I lull. Nipper • S . Receipt of the following documents is hereby acknowledged: x Application Form Engineering Proposal (for proposed control facilities) Request for permit renewal Other If any of the items listed below are checked, the application received is incomplete and the indicated item(s) must be received before review can begin: Application Form (copies enclosed) Engineering Proposal (See (b) 1-5 on attached) Other If the application is not made complete within thirty (30) days, it will be returned to you and may be resubmitted when complete. This application has been assigned to Mr. David T_ Adkins (919/733-5083) of our Permits Unit for review and preparation of a draft permit. Once the permit is drafted, public notice must be issued for forty-five (45) days prior to final action on the issuance or denial of the permit. You will be advised of any comments, recommendations, questions or other information necessary for the review of the application. I am, by copy of this letter, requesting that our Regional Office Supervisor . prepare a staff report and recommendations regarding this discharge. If you have any questions regarding this application, please contact the review person listed above. Sincerely, ORIGINAL SIGNED BY ,c, DAVID T. ADKINS William C. Mills, Supervisor Permits and Engineering Unit cc Regional Supervisor Mr. David Adkins _ POLLUTION PREVENTION PAYS P.O.Box 27687 Raleigh,N.C.2 761 1-7687 An Equal Opportunity Affirmative Action Employer -/ c�r� / ram•'.+ r' f,r�h /i'�pi' L Form Approved OMB No. 158-R0096 NATIONAL ���� �/1) rF POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION NUMBER APPLICATION FOR PERMIT TO DISCHARGE - SHORT FORM C FOR Ai Cl Q10Isl4I08 5-- dp AGENCY USE DATE RECEIVED i To be filed only by persons engaged in manufacturing and mining YEAR MO. DAY Do not attempt to complete this form before reading accompanying instructions j11 Please print or type 1. Name, address, location, and telephone number of facility producing discharge A. Name J. P. Stevens & Co. , Inc. , Robinson Plant B. Mailing address 1. Street address 202 East Church Street. P. 0. Box 571 2. City Dallas 3. State North Carolina 4. County . Gaston 5. ZIP 28034 C. Location: 1. Street 2. City 3. ifjo�r+ty�,.j,i, OF Ns1TTJR�y 4. State ;; ,� 5 r.ND D. Telephone No. 704 922-3091 C` "�` ;`.1;Y. D VilLOPfl ' Area Code JUN 20 RECO 2. SIC (Leave blank) 61V SILN (�h �;'�;j;5`''' ilcL II dAt<8ltE' 3. Number of employees 163 mod°. QFFIEE.•' If all your waste is discharged into a publicly owned waste treatment facility and to the best of your knowledge you are not required to obtain a discharge permit, proceed to item 4. Otherwise proceed directly to item 5. r 4. If you meet the condition stated above, check here o and supply the information r7jt'::'''„''';' r • asked for below. After completing these items, please complete the date, title, and signature blocks below and return this form to the proper reviewing office JUN 22 without completing the remainder of the form. 1963 A. Name of organization responsible for receiving waste QUALITY B. Facility receiving waste: wA(th 1. Name O MTIONS BRANCH 2. Street address - 3. City 4. County 5. State 6. ZIP 5. o Principal product,XiXraw material (Check one) ro*tcq 6. Principal process Yarn Plant 7. Maximum amount of principal product produced or raw material consumed per (Check one) Amount Basis 1-99 100-199 200-499 500-999 1000- 5000- 10,000- 50,000 4999 9999 49.999 or more (1) (2) (3) (4) (5) (6) (7) (8) A. Day XX B. Month C. Year EPA Form 7550-8 (1-73) 8. Maximum amount of principal product produced or raw material consumed, reported in item 7, above, is measured in (Check one): A.l $ounds B.o tons C-o barrels D.obushels E.o square feet F.o gallons G.opieces or units H.o other, specify 9. (a) Check here if discharge occurs all year ] , or (b) Check the month(s) discharge occurs: 1.o January 2.o February 3.o March 4.0 Apri l 5.0 May 6.o June 7.0July 8.0 August 9.0 September 10.0 October 11.o November 12.0 December (c) Check how many days per week: 1.01 2.0 2-3 3.04-5 4.006-7 10. Types of waste water discharged to surface waters only (check as applicable) Flow, operating gallons per day Volume treated before discharging (percent) Discharge per operating day 0.1-999 1000-4999 5000-9999 10,000- 50,000- None 0.1- 30- 65- 95- 49,999 or more 29.9 64.9 94.9 100 (1) (2) (3) (4) (5) (6) (7) (8) (9) (i0) A. Sanitary, daily . average B. Cooling water, etc. daily average XX XX C. Process water, • daily average D. Maximum per operat- ing day for total discharge (all types)_ 11. If any of the three types of waste identified in item 10, either treated or untreated, are discharged to places other than surface waters, check below as applicable. Average flow, gallons per operating day Waste water is discharged to: 0.1-999 1000-4999 5000-9999 10,000-49,999 50,000 or more (1) (2) (3) (4) (5) A. Municipal sewer system XX B. Underground well C. Septic tank D. Evaporation lagoon or pond E. Other, specify 12. Number of points: discharge separate A- t : ' t •f` P 9 � 6.0 2-3 C-o 4-5 D-o 6 or rt "re 4_•`=7'4. '" •' i.� 13. Name of receiving water or waters Long Creek 14. Does your discharge contain or is it possible for your discharge to contain alb,: 22 DK one or more of the following substances added as a result of your operations, activities, or processes: ammonia, cyanide, aluminum, beryllium, cadmium, WA YtSr,i41 chromium, copper, lead, mercury, nickel, selenium, zinc, phenols, oil and t� grease, and chlorine (residual). A.oyes Blano OPERA-NUNS t3 Nlr I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. P. W. Nipper, Jr. iior V' e President- anufacturing Pri edName. of Person Signing Title " Dat Application Signed Signature of Appli aryt 18 U.S.C. Section 1001 provides that: Whoever, in any matter within the jurisdiction of any department or agency of the United States knowingly and wilfully falsifies, conceals, or covers up by any trick, scheme, or device a material fact, or makes any false, fictitious, or fraudulent statements or representations; or makes or uses any false writing or document knowing same to contain any false, fictitious, or fraudulent statement or entry, shall be fined not more than si0.000 or imprisoned not more than 5 years, or both. EPA Form 7550-8(1.73)(Reverse) DIVISION ENVIRONMENTAOFL 51 • ° ' MANAGEMENT i 1, . North Carolina Department of Natural Resources &Community Development DiRobert F.Helms ,�,, rector .,s;�,:,,. James B.Hunt,Jr.,Governor James A.Summers,Secretary Telephone 919733-70i5 g•. ' October 1, 1984 Mr. Samuel H. Griggs c`' ` J. P. Stevens Company P. 0. Box 2850 Greenville, SC 29602 Zi Sub,j.ect�4" Permit No. NC0056685 3i/ J. P. Stevens Company-Robertson • Gaston County Dear Mr. Griggs: In accordance with your application for discharge permit received on June 20, 1983, we are forwarding herewith the subject State - NPDES Permit. This permit is issued pursuant to the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency dated December 6, 1983. • If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing before a hearing officer upon written demand to the Director within 30 days following receipt of this permit, identifying the specific issues to be contended. Unless such demand is made, this permit shall be final and binding. Please take notice that this permit is not transferable. Part II, B2. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirement to obtain other permits which may be required by the Division of Environmental Management. If you have any questions concerning this permit, please contact Mr. David T. Adkins at telephone number 919/733-5083. Sincerely yours, Origiwal Signed By FORREST R. WESTALL FOR Robert F. Helms cc: Mr. Jim Patrick, EPA • P.0.Box 27687 Raleigh,N.C.27611-7687 An Equal Opportunity Affirmative Action Employer Permit No. NC0056685 • STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT PERM I T To Discharge Wastewater Under the NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, J. P. Stevens & Company, Inc. is hereby authorized to discharge wastewater from a facility located at Robinson Plant Dallas Gaston County to receiving waters designated an unnamed tributary to Long Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective October 1, 1984 This permit and the authorization to discharge shall expire at midnight on September 30, 1989 Signed this day of October 1, 1984 Original Signed By FORREST R. WESTALL FOR Robert F. Helms, Director Division of Environmental Management By Authority of the Environmental Management Commission M1 & I1 Permit No. NC0056685 SUPPLEMENT TO PERMIT COVER SHEET J. P. Stevens & Company, Inc. is hereby authorized to: 1. Continue to operate a non-contact compressor cooling system and cooling tower facility located at the Robinson Plant in Gaston County (See Part III, condition No. C. of this Permit) , and 2. Discharge from said works into an unnamed tributary to Long Creek which is classified Class "C" waters. A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final During the period beginning on the effective date of the Permit and lasting until expiration, the permittee is authorized to discharge from outfall (s) serial number(s) . 0o1. (Cooling Water) Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Kg/day (lbs/day) Other Units (Specify) Measurement Sample Sample Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency Type Location Flow. Monthly Instantaneous Effluent Temperature * Monthly Grab Effluent Residual 00.orine Monthly Grab Effluent THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING *The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8°C and in no case cause the ambient water temperature to exceed 32°C. The permittee shall obtain approval for the continued use of biocides presently being utilized in the cooling waters from the Division of Environmental Management within 180 days of the effective date of this permit. z -o -o C)CD cw •1 -s o a ci o �• In ct t- rn rn z oD 0 vi • The pH shall not be less than 6.0 standard units nor greater than 8.5 standard units and shall be monitored monthly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. Part I Permit No. NC B. SCHEDULE OF COMPLIANCE 1 . The permittee shall achieve compliance with the effluent limitations specified for discharges in accordance with the following schedule: 2. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next scheduled requirement. M 4 & I 4 • • PART I Permit No. NC Act used herein means the Federal Water Pollution Control Act, As amended. DEM used herein means the Division of Environmental Management of the Department of Natural Resources and Community Development "EMC" used herein means the North Carolina Environmental Management Commission. C. MONITORING AND REPORTING 1 . Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a Monthly Monitoring Report Form (DEM No. MR 1 .0, 1 .1 , and 1.4) postmarked no later than the 45th day following the completed reporting period. The first report is due on . The DEM may require reporting of additional monitoring results by written notification. Signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section Post Office Box 27687 Raleigh, North Carolina 27611 3. Definitions a. The "daily average" discharge means the total discharge by weight during a calendar month divided by the number of days in the month that the production or commercial facility was operating. Where less than daily sampling is required by this permit, the daily average discharge shall be determined by the summation of all the measured daily discharges by weight divided by the number of days sampled during the calendar month when the measurements were made. b. The "daily maximum" discharge means the total discharge by weight during any calendar day. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to The EMC regulations published pursuant to N. C. G. S. 143-215.63 et seq.. The Water and Air Quality Reporting Act, Section 304(g) , 13 USC 1314, of the. Federal Water Pollution Control Act, As Amended, and Regulation 40 CFR 136. 5. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: I5 PART I Permit No. NC a. The exact place, date, and time of sampling; b. The dates the analyses were performed; c. The person(s) who performed the analyses; d. The analytical techniques or methods used; and e. The results of all required analyses. 6. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be included in the calculation and reporting of the values required in the Monthly Monitoring Report Form (DEM MR 1 .0, 1 .1 , 1.4) Such increased monitoring frequency shall also be indicated. The DEM may require more frequent monitoring or the monitoring of other pollu- tants not required in this permit by written notification. 7. Records Retention All records and information resulting from the monitoring activities required by this permit including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation shall be retained by the permittee for a minimum of three (3) years, or longer if requested by the State Division of Environmental Management or the Regional Administrator of the Environmental Protection Agency. I6 PART II Permit No. NC A. MANAGEMENT REQUIREMENTS 1 . Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. Any anticipated facility expansions, production increases, or process modifications which will result in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the DEM of such changes. Following such notice, the permit may be modified to specify and limit any pollutants not previously limited. 2. Non compliance Notification If, for any reason, the permittee does not comply with or will be unable to comply with any effluent limitation specified in this permit, the per- mittee shall provide the Division of Environmental Management with the following information, in writing, within five (5) days of becoming aware of such condition: a. A description of the discharge and cause of noncompliance; and b. The period of noncompliance, including exact dates and times; or, if not corrected; the anticipated time the noncompliance is expected to continue, and steps being taken to reduce, eliminate and prevent recurrence of the noncomplying discharge. 3. Facilities Operation The permittee shall at all times maintain in good working order and operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. 4. Adverse Impact The permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this permit, including such accelerated or additional monitoring as necessary to determine the nature and impact of the noncomplying discharge. 5. Bypassing Any diversion from or bypass of facilities necessary to maintain compliance with the terms and conditions of this permit is prohibited, except (i) where M 8 & I 7 PART II Permit No. NC unavoidable to prevent loss of life or severe property damage, or (ii) where excessive storm drainage or runoff would damage any facilities necessary for compliance with the effluent limitations and prohibitions of this permit. The permittee shall promptly notify the Water Quality Section of DEM in writing of each such diversion or bypass. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. 7. Power Failures In order to maintain compliance with the effluent limitations and prohibitions of this permit, the permittee shall either: a. In accordance with the Schedule of Compliance contained in Part I, provide an alternative power source sufficient to operate the waste- water control facilities; or, if such alternative power source is not in existence, and no date for its implementation appears in Part I, b. Halt, reduce or otherwise control production and/or all discharges from wastewater control facilities upon the reduction, loss, or failure of the primary source of power to said wastewater control facilities. 8. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. I8 • PART II • Permit No. NC B. RESPONSIBILITIES 1 . Right of Entry The permittee shall allow the Director of the Division of Environmental Management, the Regional Administrator, and/or their authorized represen- tatives, upon the presentations of credentials: a. The enter upon the permittee's premises where an effluent source is located or in which any records are required to be kept under the terms and conditions of this permit; and b. At reasonable times to have access to and copy any records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 2. Transfer of Ownership or Control This permit is not transferable. In the event of any change in control or ownership of facilities from which the authorized discharge emanates or is contemplated, the permittee shall notify the prospective owner or controller by letter of the existence of this permit and of the need to obtain a permit in the name of the prospective owner. A copy of the letter shall be ,forwarded to the Division of Environmental Management. 3. Availability of Reports Except for data determined to be confidential under N. C. G. S. 143-215. 3(a)(2) or Section 338 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential . Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in N. C. G. S. 143-215.6(b)(2) or in Section 309 of the Federal Act. 4. Permit Modification After notice and opportunity for a hearing pursuant to N. C. G. S. 143- 215.1 (b)(2) and G. S. 143-215.1 (e) respectively, this permit may be modified, suspended, or revoked in whole or in part during its term for cause including, Lut not limited to, the following: a. Violation of any terms or conditions of this permit; b. Obtaininc this permit by misrepresentation or failure to disclose fully all relevant facts; or c. A change in any condition that requires either a temporary or permanent reduction or elimination of the authorized discharge. M 10 & I 9 PART II Permit No. NC 5. Toxic Pollutants Notwithstanding Part II, B-4 above, if a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit shall be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 6. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II, A-5) and "Power Failures" (Part II , A-7), nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance pursuant to N. C. G. S. 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. 7. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject under N. C. G. S. 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321 . 8. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal,State or local laws or regulations. 9. Severability The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circum- stance, is held invalid, the application of such provision to other cir- cumstances, and the re,Minder of this permit shall not be affected thereby. M 11 & I10 PART II Permit No NC 10. Expiration of Permit Permittee is not authorized to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge without a permit after the expiration will subject the permittee to enforcement procedures as provided in N. C. G. S. 143-215.6 and 33 USC 1251 et seq.. I 11 Part III Permit No. NC0056685 I A. Previous Permits All previous State water quality permits issued to this facility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System governs discharges from this facility. B. Construction No construction of wastewater treatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. If no objections to Final Plans and Specifications has been made by the Division of Environmental Management after 30 days following receipt of the plans or issuance of this permit, whichever is latter, the plans may be considered approved and construction authorized. C. Certified Operator Pursuant to Chapter 90A of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment plant operator in responsible charge of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to the classification assigned to the wastewater treatment facilities. D. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide or chemical used in cooling systems, other than chlorine, which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include: 1. Name and general composition of biocide or chemical, 2. Proposed discharge concentrations, 3. Quantities to be used, 4. Frequencies of use, and 5. Aquatic toxicity data on the biocide or chemical. k 2(..,) a h y. V 1 STEVENS J.P. Stevens& Co., Inc. Stevens Center P.O. Box 2850' RECEIVED een vole SC 29602-2850 k s r r Mum OF ENVIRONMENTAL MANAGEMENT SEP 2 1988 z4 Rat,, August 29 , 1 6 MOORESVILLE V . WANMr . Ronald L. McMillan :w '•. Regional Supervisor f � Department of Natural Resources and ' . lh .5 Community Development14P , Mooresville Regional Office t 919 North Main Street 44' P . O. Box 950 '% Mooresville , North Carolina 28115-0950 ; :ii r RE : J . P. Stevens & Co . , Inc . w . WOE Robinson Plant P NPDES Permit No . NC0056685 Dear Mr . MiMillan : ,` •.. V i.. V- In response to your letter of August 22 , 1986 concerning a submittal of the Discharge Monitoring Reports for the above- x referenced facility , the plant has been closed . We should L; ',7 ��' have already contacted your office of this fact and it was • an oversight on our part for which we apologize . There has .i not been a flow from the permitted outfall for the last 18 months . ,_ { i We would like to keep the permit in effect if possible in µ ,I case there is a decision made to reopen the facility. $:1 : b However , we would like to discontinue the requirement of ' ' sending in the discharge monitoring reports . If at any time yi there is a flow, we would submit the appropriate forms and notify your office of the change in status of the plant . If there is a problem with the above request , please contact me at (803) 239-4196 . ` 1,L. Si e ely , , (/;) J elf, Samuel H. Griggs Director , 1: Environmental Affairs Department SHG : bb 4, / ry � � '' , Y. -. r 'i4e2 '$ ,ti' 1yLi;'; , .-: , U `-+L ,4 y ..