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HomeMy WebLinkAboutWQ0004563_Regional Office Historical File Pre 2018 (6)FILE COPS ROY COOPER Gover•rror- MICHAEL S. BEGAN ,S'ecretar,y LINDA CULPEPPER June 15, 2018 Interim Uirectnr Mr. Kevin B. Greer, P.E. Asst. Public Services Director City of Hickory P.O. Box 398 Hickory, North Carolina 28603-0398 Subject: Non -Discharge Permit Inspection and Acknowledgement of Receipt of 2015 Annual Report Hickory Regional Compost Facility (RCF) and Catawba ORGRO Distribution Program - Permit No.: WQ0004563 Distribution of Residual Solids (503) Catawba County Dear Mr. Greer: Staff of the Mooresville Regional Office (MRO) conducted a compliance inspection on June 1 lth, 2018, which included a records review and site visit to the Hickory RCF. We would like to thank Mr. Paul Spencer for his time and the facility tour. The package plant area odors have been significantly reduced since our last visit in April, 2017. However, there continues to be a strong ammonia odor in the area of the reactors. The final compost storage and sludge receiving areas were clean, well maintained and free of odors at the time of the site visit. The mechanical repairs made to the aeration basins have proven to be effective in odor reduction. As this is considered to be a High Rate Activated Sludge plant, collecting laboratory data from the supernatant will provide useful information regarding the chemical and biological composition of the influent which will aid your operators with more effective operation of the Waste Water Treatment Plant (WWTP) and potentially save operating costs in the future. During the site visit it was observed that the material storage pad remains near maximum capacity. Continued effort is required to reduce the compost stored on the pad. As this is a class "A" residual product, the marketing of the product by the consortium membership would help to alleviate the limited storage at the composting facility. Increased distribution may also alleviate the cost associated with sending the undistributed material to a landfill for disposal, or for the creation additional storage space. State of North Carolina I Environmental Quality I Water Resources I Water Quality Regional Operations Mooresville Regional Office 1 610 East Center Avenue, Suite 301 1 Mooresville, North Carolina 28115 704-663-1699 permit: WQ0004563 Owner - Facility: City of Hickory Inspection Date: 06/12/2018 Inspection Type: Compliance Evaluation Temperature corrected d. Salmonella (Class A, all test must be < 3MPN/4 gram day) e. Time/Temp on: Digester (MCRT) Compost Class A lime stabilization f. Volatile Solids Calculations g. Bench -top Aerobic/Anaerobic digestion results Comment: PVAR reduction is perform in the incinerator and measured over time. . Treatment Check all that apply Aerobic Digestion Anaerobic Digestion Alkaline Pasteurization (Class A) Alkaline Stabilization (Class B) Compost Drying Beds Other Reason for Visit: Routine Comment: The pre-treated resdivals are delivered to the composting facility where further treatment is Performed by Aerobic Digestion. The final treatment is performed in reactors for an average time of 28 days to acheive the required pathogen reduction. Yes No NA NE Sampling Yes No NA NE Describe sampling: Composite sampling is performed to obtain a representative sample. Is sampling adequate? 0 ❑ ❑ ❑ Is sampling representative? M ❑ ❑ ❑ Comment: Sample are collected from multiple points in the compost piles to obtain a representative sample that is sent to a certified of -site laboratory for analysis. Page: 4 Water Resources Environmental Qualitz• ROY COOPER Governor MICH. AEL S. REGAN Secretary S. JAY ZIMMERMAN Director May 3, 2017 Mr. Kevin B. Greer, P.E. Asst. Public Services Director City of Hickory P.O. Box 398 . Hickory, North Carolina 28603-0398 Subject: Non -Discharge Permit Inspection and Acknowledgement of Receipt of 2015 Annual Report Hickory Regional Compost Facility (RCF) and Catawba ORGRO Distribution Program - Permit No.: WQ0004563 Distribution of Residual Solids (503) Catawba County Dear Mr. Greer: Staff of the Mooresville Regional Office (MRO) conducted a compliance inspection on April 26th, 2017, which included a records review and site visit to the Hickory RCF. We would like to thank Mr. Paul Spencer for his time and the facility tour. The package plant area exhibited some strong odors; however, both the final compost storage and sludge receiving areas appeared clean, well maintained and were free of odors, at the time of inspection. During the site visit it was observed that the material storage pad was at maximum capacity and composted material is being placed up the edge of the storage pad. This presents concern for the MRO as the storage pad area ends next to an embankment. It is possible that a significant storm event could cause the material to flow down the embankment and potentially threaten surface water. The 2016 Annual Report indicates that less than 50% of the material produced by the facility was distributed. The remaining material is retained on the storage pad and occupies space that is needed for production. As this is a class "A" residual product, the marketing of the product by the consortium membership would help to alleviate the lack of storage at the composting facility. Increased distribution may also alleviate the cost associated with sending the undistributed material to a landfill for disposal, or for the creation additional storage space. There are some mechanical issues that can be addressed to allow the facility to operate more effectively. The aeration basin on the left as you are facing the reactor requires repairs to the aeration mechanism (diffuser heads) as the aeration is creating a roiling affect in this basin. The excessive movement of the sludge can cause a shearing of the activate organisms and therefore reduce the effective reduction of the sludge by these organisms. State of North Carolina I Environmental Quality I water Resources I Water Quality Regional Operations Mooresville Regional Office 1610 East Center .AvenUe, Suite 301 I 'Mooresville. North Carolina 28115 704-663-1699 s o a,Ew� r ppit - ANS2111b, iA Water Resources ENVIRONMENTAL QUALITY Mr: Kevin B. Greer, P.E. Asst. Public Services Director City of Hickory P.O. Box.398 Hickory, North Carolina.28603-0398 F jPAT C�RORY Governnt' DONALD R. VAN DER VAART Secretary S. JAY ZIMMERMAN Director June 16, 2016 Subject: Non -Discharge Permit Inspection and Acknowledgement of Receipt of the 2015 Annual Report for Hickory Regional Compost Facility (RCF) and Catawba ORGRO Distribution Program Permit No. WQ0004568 Distribution of Residual Solids (503) Catawba County Dear Mr. Greer:. Staff of the Mooresville Regional Office (MRO) conducted a compliance inspection on April 7th, 2016, at the Hickory Regional Composting Facility (RCF). We would like to thank Mr. Paul Spencer for his time and the facility tour. This facility receives,teeated residuals from partners of the sludge consortium (owner). The owner is comprised of 9 separate facilities that transfer treated biosolids to the RCF in Hickory, Catawaba County. Additional information requested as part of the annual Review Process was received by mail on June 16, i 2016. The package plant and sludge receiving area exhibited some strong odors; however, the final compost storage areas appeared clean, -well maintained.and was free of odors, at the time of inspection. The attached inspection report should be self-explanatory; however, if you have questions about the report or your permit renewal, please .contact me by phone (704-235-2198) or email at edward.watson@ncdenr.gov.- Sincerely, } dtniard Watson; Hydrogeologist Mooresville Regional Office WaterQuality Regional Operations Section Division of.Water Resources, NCDEQ Attachment :Inspection Report April 20.16 CC: Paul Spencer, Project Manager,. RCF (email) Kipp Glazier, LAU Compliance; CO=Raleigh (email).. State of North Carolina I Environmental Quality I. Water Resources I Water Quality Regional Operations. . Mooresville Regional Office 1' 610 East Center Avenue; Suite 301.1 Mooresville,.North Carolina 28115 104 663.1699 Compliance Inspection Report Permit: WQ0004563 Effective: 02/l)1/15 Expiration: 01/31/20 Owner: City of Hickory SOC: Effective: Expiration: Facility: Hickory Regional Compost Facility and Catawba OR County: Catawba 3200 20th Ave SE Region: Mooresville Newton NC 28658 Contact Person: Mick Berry Title: City Manager Phone: 828-323-7412 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: NCO024279 City of Conover - Southeast•WWTP NC0081370 City of Claremont - McLin Creek WWTP NCO032662 City of Claremont - North WWTP NCO040797 City of Hickory - Henry Fork WWTP N00020401 City of Hickory -'Northeast WWTP NCO024252 City of Conover - Northeast WWTP NCO039594 Town of Maiden - Maiden WWTP - NC0036196 City of Newton - Clark Creek WWTP NCO026542 City of Hickory - Catawba WWTP . Inspection Date: 04/10/2016 EntryTime: 11:00AM Exit Time: 12:20PM Primary Inspector: Edward Watson Phone: Secondary Inspector(s): Maria Schulte Roberto Scheller Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: . Distribution of Residual Solids (503) Facility Status: ® Compliant ❑ Not Compliant Question Areas: Miscellaneous Questions -Record Keeping ® Sampling Pathogen and Vector. -Attraction (See attachment summary) Treatment Storage Permit: WQ0004563 Owner - Facility: City of Hickory Inspection Date: 04/10/2016 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: On April 7, 2016 Maria Schutte and Edward Watson from the Mooresville Regional Office (MRO) arrived at the Hickory Regional Composting Facitlity to perform a compliance inspection in accordance with permit WQ0004563. We met with Mr. Paul Spencer, Project Manager for Veolia. A copy of the permit was not available. MRO staff provided a copy of the permit to Mr. Spencer for his records. Based on the annual report review, several components were missing from the annual report. The missing items from the Annual report were received by mail on June 16, 2016. This site has a history of having odor problems. Odor scrubbers are in place, however, there may be an issue with sludge age causing the creation of Nitrifying bacteria which might be creating residual off- gassing at the package plant. It is possible that extended holding times of the residuals material being received from the consortium members may be contributing to an anoxide condition of the sludge thereby adding to odor issues. Mr. Spencer is using floor mats to aid in containing the odor. The compost piles were neat and no odors were dectected from the compost piles during the site visit. During a tour of the plant Mr. Spencer reviewed the composting process and we were able to view the tunnel reactor, the centrifuge and the drying area. There was some odor that was noticed in the processing area. On April 14, 2016 in a return visit to the Hickory Composting facility, Roberto Scheller accompanied Edward Watson to provide Mr. Spencer with technical assistance. During this visit, it was noticed that one of the aeration basins of the packlage plant appeared to be suffering from mechanical issues. It seems that either an air -line break or diffusers were not working properly and the aeration process was creating a roiling of the aeration tank fluids. Calculations were performed to determine the total tank volumes so that the liquid would be able to be transferred to a temporary holding area while the diffusers were cleaned or repaired. The roiling of the fluid could be causing a shearing effect, preventing the bacteria from performing digestion. During this visit a slug of fluid was collected and it appeared that polymer was floating on the top of the fluid column indicating too much polymer might be being added to the process. The technical assistance provided by Mr. Scheller was more for the purpose of operation of the package plant rather than the composting component of this facility. Additionally, it might be beneficial to receive sludge and supernate test results from the separate sludges recieved by the RCF. This information along with Biologic Oxygen Demand (B.O.D.) and Chemical Oxygen Demand (C.O.D.)testing may be helpful in assisting with process control. at the RCF. Overall, the faciltiy is in compliance with the -permit. However, recording keeping has suffered in the transfer of project managers. Page: 2 Permit: WQ0004563 Owner - Facility: City of Hickory Inspection Date: 04/10/2016 Inspection Type: Compliance Evaluation Reason for Visit: Routine Pathogen and Vector Attraction a. Fecal coliform SM 9221 E (Class A or B) Class A, all test must be <1000 MPN/dry gram Geometric mean of 7 samples per monitoring period for class B<2.0*10E6 CFU/dry gram Fecal coliform SM 9222 D (Class B only) Geometric mean of 7 samples per monitoring period for class B<2.0*10E6 CFU/dry gram b. pH records for alkaline stabilization (Class A) c. pH records for alkaline stabilization (Class B) Temperature corrected d. Salmonella (Class A, all test must be < 3MPN/4 gram day) e. Time/Temp on: Digester (MCRT) Compost Class A lime stabilization f. Volatile Solids Calculations g. Bench -top Aerobic/Anaerobic digestion results Comment: The product meets Class A residuals requirements by composting. Record Keeping Is GW monitoring being conducted, if required? Are GW samples from all MWs sampled for all required parameters? Are there any GW quality violations? Is GW-59A certification form completed for facility? Is a copy of current permit on -site? Are current metals and nutrient analysis available? Are nutrient and metal loading calculating most limiting parameters? a. TCLP analysis? b. SSFA (Standard Soil Fertility Analysis)? Are PAN balances being maintained? Are PAN balances within permit limits? Has land application equipment been calibrated? Are there pH records for alkaline stabilization? Are there pH records for the land application site? Are nutrient/crop removal practices in place? Yes No NA NE ®❑❑❑ ❑ ❑ Pq ❑ ❑ ❑ ❑ ❑ 11 ❑ ❑ M ❑ 4 ❑ ❑ ❑ El ❑ ❑ W ❑ ❑ ❑ M ❑ Yes No NA NE ❑ ® ❑ ❑ ❑ ❑ M ❑ ❑ ❑ 9 ❑ ❑ ❑ ® ❑ ® ❑ ❑ ❑ ® ❑ ❑ ❑ ® ❑ ❑ ❑ a ❑ ❑ ❑ ❑ ❑ 0 ❑ ❑ ❑ 9 ❑ ❑ ❑ M ❑ ❑❑®'❑ ❑ ❑ M ❑ ❑❑®❑ ❑❑®❑ Page: 3 Permit: WQ0004563 Owner - Facility: City of Hickory Inspection Date: 04/10/2016 Inspection Type: Compliance Evaluation Reason for Visit: Routine Record Keeping Yes No NA NE Do lab sheets support data reported on Residual Analysis Summary? NN ❑ ❑ ❑ Are hauling records available? ®❑ ❑ ❑ Are hauling records maintained and up-to-date? ❑ ❑ ❑ 11 # Has permittee been free of public complaints in last 12 months? ❑ ❑ ❑ Has application occurred during Seasonal Restriction window? ❑ ❑ ® ❑ Comment: Monitoring wells are not required for this permit. No odor compliants have been received by the MRO for this site. This is a distribution only permit. Sampling Yes No NA NE Describe sampling: Sampling was discussed at the time of inspection, but not observed. The MRO has a copy of the sampling plan. Is sampling adequate? 11 ❑ ❑ ❑ I& sampling representative? ®❑ ❑ ❑ Comment: Sampling should be adequate if the proposed sampling plan is followed. Samples are collected as both grab and composite samples, as stated in their sampling plan. Treatment _ Yes No NA NE Check all that apply Aerobic Digestion Anaerobic Digestion ❑ Alkaline Pasteurization (Class A) ❑ Alkaline Stabilization (Class B) ❑ Compost Drying Beds Other ❑ Comment: This facility aenerates compost from residuals received from 9 separate VWVT facilities that compose a ASludge Consortium of contributors to the composting facility. The on -site drying bed type units provide aeration for additional curing and odor reduction. Tvpe Yes No NA NE Land Application ❑ Distribution and Marketing Page: 4 z U.-I-I.- Water Resources ENVIRONMENTAL QUALITY February 26, 2018 Mr. Kevin B. Greer, P.E. Asst. Public Services Director City of Hickory P.O. Box 398 Hickory, North Carolina 28603-0398 COOPER FLLR Govenlor MICHAEL S. REGAN Secretmv LINDA CULPPER Interim Director Subject: Acknowledgement of Receipt of the 2017 Annual Report for Hickory Regional Compost Facility (RCF) and Catawba ORGRO Distribution Program Permit No. WQ0004563 Distribution of Residual Solids (503) Catawba County Dear Mr. Greer: Staff of the Mooresville Regional Office (MRO) has received and reviewed the 2017 Annual Report for the Hickory Regional Composting Facility (RCF). This facility receives treated residuals from partners of the sludge consortium which is comprised of 9 separate facilities that transfer treated biosolids to the RCF in Hickory, Catawaba County. The information provided in the annual report appears to be complete and in compliance with the permit. If you have questions about the report, please contact me by phone (704-235-2198) or email at edward.watson@ncdenr.gov. Sincerely, E2Watson, Hydr geologist Mooresville Regional Office Water Quality Regional Operations Section Division of Water Resources, NCDEQ CC: Paul Spencer, Project Manager, RCF (email) Sonia Gregory, LAU Compliance, CO -Raleigh (email) State of North Carolina I Environmental Quality. I Water Resources I Water Quality Regional Operations Mooresville Regional Office 1 610 East Center Avenue, Suite 3011 Mooresville, North Carolina 28115 704 663 1699 Permit: WQ0004563 SOC: County: Catawba Region: Mooresville Contact Person: Mick Berry Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Compliance Inspection Report Effective: 02/01/15 Expiration: 01/31/20 owner: City of Hickory Effective: Expiration: Facility: Hickory Regional Compost Facility and Catawba OR 3200 20th Ave SE Title: City Manager Certification: Related Permits: NC0024279 City of Conover - Southeast WWTP NC0081370 City of Claremont - McLin Creek WWTP NC0032662 City of Claremont - North WWTP NC0040797 City of Hickory - Henry Fork WWTP NC0020401 City of Hickory - Northeast WWTP NC0024252 City of Conover - Northeast WWTP NC0039594 Town of Maiden - Maiden WWTP NC0036196 City of Newton - Clark Creek WWTP NC0025542 City of Hickory - Catawba WWTP Inspection Date: 02/23/2018 Entry Time: 02:OOPM Primary Inspector: Edward Watson Secondary Inspector(s): Newton NC 28658 Phone: 828-323-7412 Phone: Exit Time: 05:OOPM Phone: Reason for Inspection: Routine Inspection Type: Annual Report Review Permit Inspection Type: Distribution of Residual Solids (503) Facility Status: Compliant Not Compliant Question Areas: Miscellaneous Questions Record Keeping Treatment Sampling Pathogen and Vector Attraction (See attachment summary) Page: 1 S Permit: WQ0004563 Owner - Facility: City of Hickory Inspection Date: 02/23/2018 Inspection Type : Annual Report Review Reason for Visit: Routine Inspection Summary: This report is to acknowledge the receipt of the Annual Report. A site vist will be scheduled for a separate date. Page: 2 Q of w 5 C 0 H A N ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ W ❑ ❑ - ❑ ❑ ❑ M . LLI❑ Z Z ■ ■ ■ ■ ❑ ❑ ■ ❑ ■ ■ ■ ■ ■ ■ ■ ❑ ❑ ❑ ❑ ■ Q ❑ ■ ■ ■ ❑ F z z❑❑❑❑❑❑❑❑❑❑o❑❑❑❑❑❑❑❑❑ z❑ ❑ ❑❑ ❑� -00000■❑N❑❑❑❑❑❑❑■■■■❑ }■■❑❑❑❑❑■■ }❑■ Cl. N a) N E E c` E Ca O C. C N Cl� Cl. E Co Cl.— U 1] c0 iq N T a m O fa m Ca E o o Co Q Cr C N 'N _ a ui r U a� a� CE 0 C n E N C m LL C.1 N g .R O ' N U — O 7 N U C C71 U3 C U o �_ ' E o N m U m c`a f6 � LR E C O N a rn •E ro m E o c m Y a� o a - o m y c u) m a 5 C N E m O) N w N Ca �- ¢ o -Cc: C c a) U : c -1 LL c n m j N m U m d E U w E I- U U Y o 19 ¢ O c E o rmn � E a o j a E Qn „ U U c a y •J Q Q Q N N Q Q 0 0 O C'. O C 0 m N Cl.0 _ Cl. N C a E a y = m c c N E n n m Cn C 7 0 3 c N o a O U N m m n m c0 n 2 .o .o m n z z a c Q Q 2 ¢ Cl. N c 0 m _U a CL C n N m a c - cC m m n m O 0O N E 'O m U n E o 2 j n c m � (D L C a) a) Q ¢ Cl. m E 7 en T c c Co cam• 7 m m CD � o C p o � 'o a a� a m o a N N m C m m a m o m E a N U U a3 CD C1 0) a) N j j a m m m L L o E 2 0 Q ¢ 0 C a C c m 3 o c Z 0 U a) E m C O O N Ca a) C/) 'C Cm ; C _ 7 � a f0 a N N N U ,C o c O U a) n E m E N O = U E A rn o z ¢ a C cN O O Cu o U v v c0 liJ N Q N O) c w c Q cc U C N a) U m m U O u- L tea a C O Co U) U Q N N N 2 U) 0 U U aL LL ¢ @ Co U3 Ca m U U C C O O N N n n m m N iN c c -se Y is a 40- O N Co a U U N N 2 2 n n m a E c` 01 v z a C7 V a� L N a E N U y U Co a) ¢ j N Cu cc `m U n E F� m c O E m U) v 0 Permit: WQ0004563 Owner - Facility: City of Hickory Inspection Date: 02/23/2018 Inspection Type : Annual Report Review Reason for Visit: Routine e. Time/Temp on: ❑ ❑ ❑ Digester (MCRT) ❑ Compost Class A lime stabilization ❑ f. Volatile Solids Calculations ❑ ❑ N ❑ g. Bench -top Aerobic/Anaerobic digestion results ❑ ❑ N ❑ Comment: VAR is acheived by 14 day aerobic reduction composting. Temperature is maintained for the required time to affect pathogen reduction. Fecal coliform bacteria is reduced to within permit limits. Treatment Check all that apply Yes No NA NE Aerobic Digestion ❑ Anaerobic Digestion ❑ Alkaline Pasteurization (Class A) ❑ Alkaline Stabilization (Class B) ❑ Compost Drying Beds ❑ Other ❑ Comment: Temperature data indicates that adequate temperature was achieved for a long enough duration to affect coliform bacteria reduction. Sampling Yes No NA NE Describe sampling: Is sampling adequate? N ❑ ❑ ❑ Is sampling representative? 0 ❑ ❑ ❑ Comment: Sampling appears to be adequate. Page: 4 Y ROY_,_, COOPER .` Governor ICH7A 'LDS. REGAN Secretary Water Resources S. JAY ZIMMERMAN Direclal' ENVIRONMENTAL QUALITY - , March 7, 2017 Mr, Kevin B. Greer, P.E. Asst. Public Services Director City of Hickory P.O. Box 398 Hickory, North Carolina 28603-0398 Subject: Non -Discharge Permit Inspection.and Acknowledgement of Receipt of the 2016 Annual Report for Hickory Regional Compost Facility (RCF) and Catawba ORGRO Distribution Program Permit No. WQ0004563 Distribution of Residual Solids (503) Catawba County Dear Mr. Greer: Staff of the Mooresville Regional Office (MRO) has received and reviewed the.2016 Annual Report for the Hickory Regional'Composting Facility (RCF). This facility receives treated residuals from partners of the sludge consortium which is comprised of 9 separate facilities that transfer treated biosolids to the RCF in Hickory,.Catawaba County. The information provided in the annual report appears to be complete and in compliance with the permit. However, a review of the information provided in the report indicates elevated fecal coliform being present on two separate. occasions during this past year. The MRO is requesting information to explain these elevated reporting for coliform bacteria for February. and August of this past year.. If you have questions about the report, please contact me by phone (704-235-2198) or email at edward.watson@ncdenr.gov.. Sincerely, aE'ward Watson, Hydrogeologist Mooresville Regional Office Water Quality Regional .Operations Section Division of Water Resources, NCDEQ CC: Paul Spencer, Project Manager, RCF (email) Kipp Glazier, LAU Compliance, CO -Raleigh (email) State of North Carolina I Environmental Quality I Water Resources I Water Quality Regional Operations Mooresville Regional Office 1 610 East Center Avenue, Suite 3011 Mooresville, North Carolina 28115 704 663 1699 i (i)VEOLIA 3200 0TH AVE 1NUE S.E. OMPOST FACILITY WATER NEWTON, NC 28658 REGIONAL COMPOST FACILITY USE AGREEMENT FOR LAND APPLICATION TELEPHONE 828465-1401 FACSIMILE 828-465-4115 E-Mail paul.spencer@veolia.com Catawba ORGRO High Organic Compost generated at the Regional Compost Facility is intended to be used for horticulture, landscaping, topsoil production, and land reclamation. Following the Compost Utilization Sheet instructions, ORGRO may be used for ornamental flowers, shrubs, soil conditioner, and other similar uses. This product shall be applied at agronomic rates and recommended rates for its intended use included in the Compost Utilization Sheet instruction. The application of ORGRO is prohibited to the land except in accordance to this use agreement. The compost should not be applied to flooded, frozen or snow covered ground. The ORGRO compost should not be applied or stored within (100) feet of any public or private water supply such as a river, stream, lake, pond or natural drainage way. Adequate procedures shall be provided to prevent runoff from carrying any disposed or stored compost into any surface waters. Application of bulk residuals shall not occur within 25 feet of surface waters.. As with any fertilizer product do not apply in or near any water supply source or any body of water, including wells, streams, rivers and lakes. I agree to the terms of sections I through 6 for land applications attached to this agreement. I, the undersigned, understand the uses of the ORGRO High Organic Compost and relieve the owners and operators of any responsibility for accidents and / liabilities resulting from the use of the ORGRO compost material. This sale is subject to the terms and conditions appearing on the reverse side of this form. VOLUME RECEIVED: INTENDED USE: ADDRESS. SIGNATURE: DATE TERMS AND CONDITIONS The Terms and Conditions below shall exclusively govern the sale of the product, notwithstanding any contrary terms contained in any purchase order or contract furnished by the Buyer. Any contrary terms are hereby objected to. 1. There are no warranties, expressed or implied, which extend beyond the description contained in this label and the RFC no makes express or implied warranty, including, without limitation, warranty of merchantability or of the fitness of ORGRO for any particular purpose. Accordingly, and without limitation, there is no warranty, express or implied, as to quality or productivity of any compost and the RCF is not responsible for any alleged damage from the application of ORGRO compost. Biosolids compost, like composted manure, is hygienically and environmentally safe if it is used properly. Compost should be used as directed on this agreement. The user agrees to abide by the instructions for usage provided with this compost. 2. In no event shall either party be responsible for indirect or consequential damages arising from use or the compost, including without limitation loss of profits or revenue. 3. Except for payment of invoices, neither party shall be liable for delays or failures of performance resulting from unforeseen or unpreventable cause, including without limitation, shortages of supply, adverse weather, fire, strike or labor slowdown, mechanical breakdown, and delays in transportation. 4. Payment for all invoice amounts shall be due upon receipt. Amounts remaining unpaid after 30 days of the date of invoice will be subject to interest of 12% per annum from the date of invoice. 5. All sales are FOB Shipping Point and risk of loss shall transfer to the Buyer at that point. Cost of transportation shall be the obligation of the Buyer. By agreeing to accept the bulk Class A residuals, it is recognized that the application of these residual is allowed under the conditions of this agreement. Land application of Class A residuals is considered the beneficial reuse of a waste under 15A NCAC 02t.1100, and has been deemed permitted under 15 A NCAC 02T.1103(4) provided the conditions of this agreement are met. Any action resulting in damages to surface water or groundwater, caused by failure to follow the conditions of this agreement, is subject to Division enforcement action; The person or entity accepting the bulk Class residuals shall to the best of their knowledge meet the following application requirements: 1. Bulk residuals shall not be land applied under the following conditions: a) If the residuals are likely to adversely affect a threatened or endangered species listed under section 4 of the Endangered Species Act or its designated critical habitat. b) If the application causes prolonged nuisance conditions. c) If the land fails to assimilate the, bulk residuals or the application causes the contravention of surface water or groundwater standards. d) If the land is flooded, frozen or snow-covered, or is otherwise in a condition such that runoff of the residuals would occur. e) Within the 100-year flood elevation, unless the bulk residuals are injected or incorporated within 1 24-hour period following a residuals 'land application event. f) During a measurable precipitation event (i.e., greater than 0.01 inch per hour), or within 24 hours following a residuals land application event. g) If the slope is greater than 10% for surface applied liquid residuals, or if the slope is greater than 18% for injected or incorporated bulk liquid residuals. h) If the soil pH is not maintained at 6.0 or greater, unless sufficient amounts of lime are applied to achieve a final soil pH of a 6.0, or if an agronomist provides information indicating that the pH of the soil, residuals and lime mixture is suitable for the specified crop. Any approved variations to the acceptable soil pH (6.0) will be noted in this permit. i) If the land does not have an established vegetative comer unless the residuals are incorporated or injected within 1 24-hour period following a residuals land application event. Any field that is in a USDA no -till program shall be exempted form meeting this vegetative cover requirement. j) If the vertical separation between the seasonal high water table and the depth of residuals application is less than one foot. k) If the vertical separation of bedrock and the depth of residuals application is less than one foot. 1) Application exceeds agronomic rates. 2. Compost residuals shall not be stockpiled for more than 30 days prior to land application. 3. Application of bulk residuals shall not occur within 100 feet of a public or private water supply source. 4. Application of bulk residuals shall not occur within 100 feet of any well, with the exception of Division approved monitoring wells.; 5. Application of bulk residuals shall not occur within 25 feet of surface waters. The generator of the class A bulk residuals shall provide information of the proper use of the residuals, including information on the nutrient quantities within the residuals and recommended application rates. A copy of the label or inform sheet attached to bags or other containers, as specified in the labeling requirements under Paragraph 6 below, is sufficient. The applicator or party accepting bulk residuals from the Permittee shall supply all third parties receiving bulk residuals with documentation specifying that application shall occur consistent with the utilization agreement. Instruction, including contact information for key personnel, shall be provided to the applicator or party receiving bulk residuals in the event that any requirement specified in the utilization agreement are not met. A copy of the Utilization Agreement shall be maintained at the land application sites when bulk residuals are being applied. All residuals shall be adequately stored to prevent untreated leachate runoff. The finished product may be placed on a concrete pad, placed under shelter or physically covered until it is distributed to the buyer. If an alternate storage site is used, approval must be obtained from the Division. 6. A label shall be affixed to the bag or other container in which residuals are sold or given away for land application, or an information sheet shall be provided to the person who receives Class A residuals. At a minimum, the label or information sheet shall contain the following: a. The name and address of the person who prepared the residuals. b. A statement that residual land application is prohibited except in accordance with the instructions on the label or information sheet. c. A statement identifying that this material shall be prevented from entering any public or private water supply source (including wells) and any surface water (e.g., stream, lake, river, wetland, etc.). d. A statement that the residuals shall be applied at agronomic rates and recommended rates for its intended use. (j)VEOLI.A 3200 0TH AVENUE S.E.OMPOST FACILITY FACSIMILE 828-465-41015 WATER NEWTON, NC 28658 E-Mail donald.carroll@veolia.com REGIONAL COMPOST FACILITY Compost Utilization ORGRO High Organic Compost is a natural and renewable organic finished soil product suitable for a variety of beneficial applications and end uses. ORGRO compost benefits can be achieved for various uses by following recommended application rates and methods of utilization: ➢ Landscaping -- For landscaping flower beds, plants and trees, add 1" of ORGRO compost and work into the top 3" of existing soil. The optimum soil amendment mix requires the addition of about 33% by volume of ORGRO compost to the landscape area; mix thoroughly to at least a 5" depth. For new annuals, perennials, plants, shrubs and trees, add 2" of ORGRO compost and mix with the top 5" to increase mixture to 40% by volume. Remove excess soil and water thoroughly, including entire root zone, for saturation and best results. ➢ Mulching --- For surfaces mulching applications around flowers, landscape plants and trees, apply a 2" layer of ORGRO.compost. Add uniformly on surface around entire beds and trees and avoid excess buildup to ensure optimal growth and water flow. Repeat mulch applications in early spring and in fall to suppress weeds and maximize appearance. ➢ Topsoil and Sod Production --- Incorporate 2" of ORGRO compost into the top 4-6" of soil and mix thoroughly. Use a lower rate of 33% by volume on relatively fertile soil and a higher rate of 50% by volume on low grade sandy loams or infertile soil. Uniformly apply 3-4 cubic yards per 1,000 square feet of surface area to be sodded and irrigate for germination and sod establishment. ➢ Turfgrass and Topdressing --- For establishment of cool season turfgrass (fescue, bluegrass, ryegrass), incorporate ORGRO compost by rototilling 3-4 cubic feet per 1,000 square feet of lawn into the top 4-6" of soil. Broadcast uniformly and sow small -seeded grasses (bluegrass) on surface and then top dress with 1 cubic yard per 1,000 square feet if seeded area and water thoroughly. Apply 11/2 cubic yards per 1,000 square feet to lawn after sowing larger -seeded grasses (fescues) to cover for germination and root establishment and water thoroughly. For existing warm season grasses (Bermuda grass, zoysia), apply the same rates in the spring and V2 cubic yard per 1,000 square feet in midsummer as a top dressing over seeding for best results. - ➢ Nursery Container Media and Potting Mixes --- For nursery stock container growing media and potting mixes, blend in equal parts of ORGRO compost with other soil materials (i.e. peat, vermiculite, perlite, bark, sandy loam or pine fines) with a maximum rate of 33% by volume. Do not over apply compost to prevent excess nitrogen in the growing media or inhibition of high growth yields. Water thoroughly and drain mixes several times before planting and after transplanting to prevent any salt injury to the plants. If needed, grind or sift compost to produce fine -textured potting media for optimal growing contact, seed germination, moisture availability and organic and nutrients balance. in I -I, � C- A^, W -c 1 " -, A[ Horticultural proti'uctio�x 16m 4s1-0 cover T COMMERCIAL COMPOSTING PROCESS Feedstock Active Curing & Analysis Preparation > > Lab & Collection Composting Screening Markets COMMERCIAL ANAEROBIC DIGESTION PROCESS > k Hydrolysis, Acidogenesis Biogas Refinement Feedstock Preparation Acetogenesis, & Separation of Solid Lab Analysis & Collection Methanogenesis Digestate > Markets Gallins Family Farm, Mocksville _ Warren Wilson College, Swannanoa Danny's Dumpster, Asheville Earth Farms, Stanley Wallace Farms, / Huntersville Blue Sphere (AD), Charlotte Legend = Composting Facility = Anaerobic Digestion (AD) Facility Wallace Farms; Advance . Brooks Contractor, Goldston Barham Farms/Full Circle Recycle (AD), Zebulon McGill Environmental, New Hill . Eastern Compost, Rocky Mount Craven Ag Compost, New Bern McGill Environmental, Delway Updated 2/13/17 Beverage Destruction Service, Smithfield (depackageronly) Additional Maps: http://deq.nc.gov/conservation/recycling/composting/organics-maps 1. Waste Audit: know the type and amounts of organic waste produced at your facility 2. Use of Organic Waste: research who can use your organic waste 3. Hauler: find a company that can transport your organic waste 4. Contract set the collection (bin rental, tipping fee, pickup frequency, contamination fee, take into account cost savings in garbage reduction) 5. Engage: Design and implement an.employee engagement program 6. Feedback: create milestones, evaluate and improve regularly These are some of the most common organic materials that can be recycled through composting or anaerobic digestion: yard waste," wooden pallets, cardboard, paper towels, office paper, medium density fiberboard (MDF) sawdust, drywall, pre/post-consumer food waste, food manufacturing byproducts (liquids & solids), dissolved air flotation (DAF) skimmings, oils, grease trap waste, animal bedding, diatomaceous earth, plant based materials, compostable eating utensils (BPlcertified preferably), and others. Landfilled organic waste materials will decompose anaerobically and release methane, a strong greenhouse gas contributing to climate change. Organic waste materials have nutrients that can be recycled to make compost and other soil amendment or turned . into energy, such as biogas or electricity. The soil amendments can improve stormwater management, reduce soil erosion and runoff, sequester carbon, provide plant nutrients and more. Recycling of organic waste can help you meet Zero -Waste -to -Landfill (ZWTL) goals and reduce greenhouse gas emissions associated with your operations. Composting is a controlled biological aerobic process that breaks down organic matter through the generation of heat and stabilized to the. point that is beneficial for plant growth, this product is known as compost. Anaerobic Digestion (AD) is a controlled biological anaerobic process that breaks down organic matter through a series of biochemical reactions to the point that it generates renewable biogas (typically 60% methane, 40% carbon dioxide) and can be mixed with natural gas or turned into electricity. Contac A Jorge Montezuma Organics Recycling Specialist. jorge.montezuma@ncdenr.gov 919-707-8123 • Non regulatory assistance • Troubleshoot Operations • Navigate Permitting • Search Feedstocks • Research End Markets • Create Clusters • Liaison • Trainings CJ Water Resources Environmental Quality May 3, 2017 Mr. Kevin B. Greer, P.E. Asst. Public Services Director City of Hickory P.O. Box 398 Hickory, North Carolina 28603-0398 ROY COOPER Governor MICHAEL S. REGAN Secretary S. JAY ZIMMERMAN Director Subject: Non -Discharge Permit Inspection and Acknowledgement of Receipt of 2015 Annual Report Hickory Regional Compost Facility (RCF) and Catawba ORGRO Distribution Program - Permit No.: WQ0004563 Distribution of Residual Solids (503) Catawba County Dear Mr. Greer: Staff of the Mooresville Regional Office (MRO) conducted a compliance inspection on April 26th, 2017, which included a records review and site visit to the Hickory RCF. We would like to thank Mr. Paul Spencer for his time and the facility tour. The package plant area exhibited some strong odors; however, both the final compost storage and sludge receiving areas appeared clean, well maintained and were free of odors, at the time of inspection. During the site visit it was observed that the material storage pad was at maximum capacity and composted material is being placed up the edge of the storage pad. This presents concern for the MRO as the storage pad area ends next to an embankment. It is possible that a significant storm event could cause the material to flow down the embankment and potentially threaten surface water. The 2016 Annual Report indicates that less than 50% of the material produced by the facility was distributed. The remaining material is retained on the storage pad and occupies space that is needed for production. As this is a class "A", residual product, the marketing of the product by the consortium membership would help to alleviate the lack of storage at the composting facility. Increased distribution may also alleviate the cost associated with sending the undistributed material to a landfill for disposal, or for the creation additional storage space. There are some mechanical issues that can be addressed to allow the facility to operate more effectively. The aeration basin on the left as you are facing the reactor requires repairs to the aeration mechanism (diffuser heads) as the aeration is creating a roiling affect in this basin. The excessive movement of the sludge can cause a shearing of the activate organisms and therefore reduce the effective reduction of the sludge by these organisms. State of North Carolina I Environmental Quality I Water Resources I Water Quality Regional Operations Mooresville Regional Office 1 610 East Center Avenue, Suite 3011 Mooresville, North Carolina 28115 704-663-1699 Overall, the facility has been found to be in compliance with the permit. Should you have any questions or concerns regarding this report, I may be reached by phone at (704) 663-1699 or email edward.watson@ncdenr.gov, should you have questions. Sincerely, Mooresville Regional Office Water Quality Regional Operations Section Division of Water Resources, NCDEQ Attachment: Inspection Report April 2016 CC: Paul Spencer, Project Manager, RCF (via email) Sonia Gregory, LAU Compliance, CO -Raleigh (email) Permit: WQ0004563 Owner - Facility: City of Hickory Inspection Date: 04/26/2017 Inspection Type : Compliance Evaluation Reason for Visit: Routine Inspection Summary: On April 26, 2017 Edward Watson and Maria Schutte of the Mooresville Regional Office (MRO) arrived at the Hickory Regional Composting Facility(RCF) to perform an annual compliance inspection in accordance with permit WQ0004563. We met with Mr. Paul Spencer of Veolia Water. A copy of the permit was present and available for review. Information was provided to Mr. Spencer referencing the NCG',-q Annual Report format guidance document to be used to asssit Mr. Spencer as a reference guide for Annual Report composition. The 2016 Annual report for the RCF was well organized and met the criteria required for annual report submission. The MRO also provided information regarding a certified in State laboratory that could performance Salmonella Testing a means of Further Pathogen Reduction. Under Permit "Condition:V.2, this permit requires that available an storage area be present to recieve the materials produced at the RCF and prevent malfunctions which may result in the release of wastes to the environment". At the timE of the site visit, there is no additional capacity of storage area the material being produced as it is being occupied by materials previously produced in 2016. Because of the lack of storage area available, the composted material is being stored up to the edge of the pad. This may prove to be a potential risk for materials to wash down the side of the embankment located at the edge of the storage pad in the event of a significant rainfall. Public marketing of the class "A" materials produced at the RCF could provide relief for the storage shortage. The 2016 annual report indicates that less than 50% of the material produced was distributed. The site has the capablty to increase the storage pad area. However, increasing distribution of the product would be more benficial to the parties involved rather than incurring additional cost for pad expansion or taking the excess material to a landfill for disposal. Overall, the RCF is in compliance with the permit Page: 2 BENEF`.I:TS ■ Slowly releases organic nitrogen as naturallertilizer for sustained growth ■ Provides essential micro -nutrients; minerals and trace eleinen:ts which, are not found in :common' fer-tihzers�, Conditions soil,with .increase4prgan c matter and water .and nutrient. retention, forrvigorous plant growth s Provides. a,soil environment r whichiis,favorable to aeration,:root growth. and nutrient •absorption. 'S Decreases soil compaction and erosion and prevents nitrogen loss to ground water ■. Proviad§ biolog cal.:control of soil-bhorne plant --pathogens ,and suppresses `turf diseases Reduces ­the ainoun"t ofInore expensive:°soil additives,, chemicals and fortilizera to top dressing mixes. -,and growing media. SUPERIOR QUALITY ■ High organic matter and nutrients ■ Consistent particle size and fine. texture, ® Non -offensive,. "earthy" odors e Dark, itich color ■ High cation exchange capacity ■ Slightly alkaline pH • Low'conductivity and salts ORGRO High Organic Compost Product Analysis Comp ietParamete'r Results ,,'Organic Matter- 77 Total Nitrogen (%) 1.2 Organic Nitrogen: (%) I.0 Soluble Ammonia (%)- 0.2, Soluble Nitrate (ppm) 2; Total Phosphorus (%) 0.7 Total Potassium (%)` 04, Total. Sulfur (%) � 0;3 Alkaline pH. (S.U.)- 8.1 CIN'Ratio ,(mg/mg) 17:1 CEC (meq/100g) 26 Salts (mmhos/tm) 249 CHARACTERISTICS ■ Dry, stable -and -mature ■ High water holding capacity m High _organic matter content ® Non-phytotoxic and high 'germination rates° a Weed seed free ORGRO High Organic Compost I Stability & Maturity Compost Parameter Results Moisture Content(%) 38 Total Solids (%) 62 Water -Holding Capacity 0/0 70 Maturity (C/dy) .0.7 Stability,CC.rise) 16 Respiration (ngCO2/&S/dy.) 4.3 Oxidation/Reduction (ORP) 11.6 Volatile Organic Acids N) 0.1 Germination Rate'(%) . 104 Note::ORGRO'High Organic Compost parameters are analyzed on a bimonthly basis. Constituent levels vary slighto between samples. ORGRO is an unresiricted- wastewater residual product•and-is ther rernmmended for all obeneficial, uses and, land applications, Noweuer; the Consortium and PSG do not expresslYor impliedly warrant the properties or quality of this product or the benefits orsafety.of its end use. i i �E O L I A 32ICKORY 0 0TH AVEGNUE SLCOMPOST FACILITY WATER NEWTON, NC 28658 REGIONAL COMPOST FACILITY USE AGREEMENT TELEPHONE 828-465-1401 FACSIMILE 828465-4115 E-Mail paul.spencer@veolia.com Catawba ORGRO High Organic Compost generated at the Regional Compost Facility is intended to be used for horticulture, landscaping, topsoil production, and land reclamation. Following the Compost Utilization Sheet instructions, ORGRO may be used for ornamental flowers, shrubs, soil conditioner, and other similar uses. This product shall be applied at agronomic rates and recommended rates for its intended use included in the Compost Utilization Sheet instruction. The application of ORGRO is prohibited to the land except in accordance to this use agreement. The compost should not be applied to flooded, frozen or snow covered ground. The ORGRO compost should not be applied or stored within (100) feet of any public or private water supply such as a river, stream, lake, pond or natural drainage way. Adequate procedures shall be provided to prevent runoff from carrying any disposed or stored compost into any surface waters. As with any fertilizer product, do not apply in or near any water supply source or any body of water, including wells, streams, rivers and lakes. I, the undersigned, understand the uses of the ORGRO High Organic Compost and relieve the owners and operators of any responsibility for accidents and / liabilities resulting from the use of the ORGRO compost material. This sale is subject to the terms and conditions appearing on the reverse side of this form. VOLUME RECEIVED: INTENDED USE: ADDRESS. SIGNATURE: DATE TERMS AND CONDITIONS The Terms and Conditions below shall exclusively govern the sale of the product, notwithstanding any contrary terms contained in any purchase order or contract furnished by the Buyer. Any contrary terms are hereby objected to. 1. There are no warranties, expressed or implied, which extend beyond the description contained in this label and the RFC no makes express or implied warranty, including, without limitation, warranty of merchantability or of the fitness of ORGRO for any particular purpose. Accordingly, and without limitation, there is no warranty, express or implied, as to quality or productivity of any compost and the RCF is not responsible for any alleged damage from the application of ORGRO compost. Biosolids compost, like composted manure, is hygienically and environmentally safe if it is used properly. Compost should be used as directed on this agreement. The user agrees to abide by the instructions for usage provided with this compost. 2. In no event shall either party be responsible for indirect or consequential damages arising from use or the compost, including without limitation loss of profits or revenue. 3. Except for payment of invoices, neither party shall be liable for delays or failures of performance resulting from unforeseen or unpreventable cause, including without limitation, shortages of supply, adverse weather, fire, strike or labor slowdown, mechanical breakdown, and delays in transportation. 4. Payment for all invoice amounts shall be due upon receipt. Amounts remaining unpaid after 30 days of the date of invoice will be subject to interest of 12% per annum from the date of invoice. 5. All sales are FOB Shipping Point and risk of loss shall transfer to the Buyer at that point. Cost of transportation shall be the obligation of the Buyer. Permit: WQ0004563 SOC: County: Catawba Region: Mooresville Contact Person: Mick Berry Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Compliance Inspection Report Effective: 02/01/15 Expiration: 01/31/20 Owner: City of Hickory Effective: Expiration: Facility: Hickory Regional Compost Facility and Catawba OR, 3200 20th Ave SE Title: City Manager Certification: Related Permits: NC0024279 City of Conover - Southeast WWTP NC0081370 City of Claremont - McLin Creek WWTP NC0032662 City of Claremont - North WWTP NC0040797 City of Hickory - Henry Fork WWTP NC0020401 City of Hickory - Northeast WWTP NC0024252 City of Conover - Northeast WWTP NC0039594 Town of Maiden - Maiden WWTP NC0036196 City of Newton - Clark Creek WWTP NC0025542 City of Hickory - Catawba WWTP Inspection Date: 04/26/2017 Entry Time: 01:OOPM Primary Inspector: Edward Watson Secondary Inspector(s): Maria Schutte Reason for Inspection: Routine Permit Inspection Type: Distribution of Residual Solids (503) Facility Status: Compliant ❑ Not Compliant Question Areas: Newton NC 28658 Phone: 828-323-7412 Phone: Exit Time: 03:30PM Phone: Inspection Type: Compliance Evaluation Miscellaneous Questions Record Keeping Sampling Pathogen and Vector Attraction (See attachment summary) Treatment Storage Page: 1 NP: Permit: W00004563 Owner - Facility: City of Hickory Inspection Date: 04/26/2017 Inspection Type : Compliance Evaluation Reason for Visit: Routine Inspection Summary: On April 25, 2017 Edward Watson and Maria Schulte of the Mooresville Regional Office (MRO) arrived at the Hickory Regional Composting Facility(RCF) to perform an annual compliance inspection in accordance with permit WQ0004563. We met with Mr. Paul Spencer of Veolia Water. A copy of the permit was present and available for review. Information was provided to Mr. Spencer referencing the NCDEQ Annual Report format guidance document to be used to asssit Mr. Spencer as a reference guide for Annual Report composition. The 2016 Annual report for the RCF was well organized and met the criteria required for annual report submission. The MRO also provided information regarding a certified in state laboratory that could perform Salmonella Testing as a means of Further Pathogen Reduction. The MRO received laboratory data from Mr. Spencer to aid the MRO in making further assesments of the performance of the treatment present at the RCF. Thie information will hopefully provide the MRO with the facilities servicing capacity limitations. The materials storage pad at the RCF is at capacity for the material being produced. During the site visit, it was observed that composted material was being stored up to the edge of the pad. This may prove to be a potential risk for materials to wash down the side of the embankment located at the edge of the storage pad in the event of a significant rainfall. Public marketing of the class "A" materials produced at the RCF may provide assisitance to be able to attract more distribution of the composted material producted at this facility. The annaul report indicates that only % of the material produced are being distributed. In lieu of increasing distribution, additional storage is reccommended to be provided to the facility to prevent having to send excess material to a local landfill. Overall, the RCF is in compliance with the permit. Page: 2 Permit: WO0004563 Owner- Facility: City of Hickory Inspection Date: 04/26/2017 Inspection Type : Compliance Evaluation Reason for Visit: Routine Pathogen and Vector Attraction 1 Yes No NA NE a. Fecal coliform SM 9221 E (Class A or B) 0 ❑ ❑ ❑ Class A, all test must be <1000 MPN/dry gram Geometric mean of 7 samples per monitoring period for class B<2.0*10E6 CFU/dry gram ❑ Fecal coliform SM 9222 D (Class B only) ❑ ❑ ❑ Geometric mean of 7 samples per monitoring period for class B<2.0*10E6 CFU/dry gram ❑ b. pH records for alkaline stabilization (Class A) ❑ ❑ ❑ c. pH records for alkaline stabilization (Class B) ❑ ❑ ❑ ❑ Temperature corrected ❑ d. Salmonella (Class A, all test must be < 3MPN/4 gram day) ❑ ❑ 0 ❑ e. Time/Temp on: M ❑ ❑ ❑ Digester (MCRT) ❑ Compost Class A lime stabilization ❑ f. Volatile Solids Calculations ❑ ❑ 0 ❑ g. Bench -top Aerobic/Anaerobic digestion results ❑ ❑ ❑ Comment: The products meets the. Class A requirements by composting. Record Keepinq Yes No NA NE Is GW monitoring being conducted, if required? ❑ M ❑ ❑ Are GW samples from all MWs sampled for all required parameters? ❑ ❑ ❑ Are there any GW quality violations? ❑ ❑ M ❑ Is GW-59A certification form completed for facility? ❑ ❑ 0 ❑ Is a copy of current permit on -site? ❑ ❑ ❑ Are current metals and nutrient analysis available? M ❑ ❑ ❑ Are nutrient and metal loading calculating most limiting parameters? 0 ❑ ❑ ❑ a. TCLP analysis? M ❑ ❑ ❑ b. SSFA (Standard Soil Fertility Analysis)? ❑ ❑ 0 ❑ Are PAN balances being maintained? ❑ ❑ M ❑ Are PAN balances within permit limits? ❑ ❑ M ❑ Has land application equipment been calibrated? ❑ ❑ 0 ❑ Are there pH records for alkaline stabilization? ❑ ❑ 0 ❑ Are there pH records for the land application site? ❑ ❑ 0 ❑ Are nutrient/crop removal practices in place? ❑ ❑ M ❑ Page: 3 lk Permit: WQ0004563 Owner - Facility: City of Hickory Inspection Date: 04/26/2017 Inspection Type : Compliance Evaluation Reason for Visit: Routine Record Keeping Yes No NA NE Do lab sheets support data reported on Residual Analysis Summary? 0 ❑ ❑ ❑ Are hauling records available? ❑ ❑ ■ ❑ Are hauling records maintained and up-to-date? ❑ ❑ N ❑ # Has permittee been free of public complaints in last 12 months? ❑ ❑ ❑ ❑ Has application occurred during Seasonal Restriction window? ❑ ❑ 0 ❑ Comment: This is a Class "A" distriubution permit. No monitor wells are required for this permit. Sampling Yes No NA NE Describe sampling: Samping was discussed at the time of inspection, but no sampling was observed during the site visit. Is sampling adequate? 0 ❑ ❑ ❑ Is sampling representative? E ❑ ❑ ❑ Comment: Samples are collected as composite and grab samples as indicated in the sampling plan. Treatment Yes No NA NE Check all that apply Aerobic Digestion Anaerobic Digestion ❑ Alkaline Pasteurization (Class A) ❑ Alkaline Stabilization (Class B) ❑ Compost Drying Beds ❑ Other ❑ Comment: This faciltV generate compost from pre-treated residuls received from a consortium of 7 member VWVfPs. The facility operator is encouraged to collect BOD and COD information from consortium members prior to treatment to obtain a more complete understanding the receiveing waste stream as the waste stream will vary form consortium members. Type Yes No NA NE Land Application ❑ Distribution and Marketing Page: 4 Pace Analytical Services, LLC ® 9800 Kincey Ave. Suite 100 aceAnalytical Huntersville, NC 28078 www.pacelabs.com (704)875-9092 March 30, 2017 Paul Spencer Veolia Water North America 3200 20th Ave SE Newton, NC 28658 RE: Project: INFLUENT Pace Project No.: 92334142 Dear Paul Spencer: Enclosed are the analytical results for sample(s) received by the laboratory on March 21, 2017. The results relate only to the samples included in this report. Results reported herein conform to the most current, applicable TNI/NELAC standards and the laboratory's Quality Assurance Manual, where applicable, unless otherwise noted in the body of the report. If you have any questions concerning this report, please feel free to contact me. Sincerely, Angela Baioni angela.baioni@pacelabs.com (704)875-9092 Project Manager Enclosures cc: Christopher Johnson, Veolia Water Mr. Paul Spencer, Veolia Water North America �-Q pCCRF0 qe REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, without the written consent of Pace Analytical Services, LLC. Page 1 of 11 Pace Analytical Services, LLC aCeAnQ �7 ® 9800 Kincey Ave. Suite 100 a�yllCal Huntersville, NC 28078 wwrzpacelabs.com (704)875-9092 CERTIFICATIONS Project: INFLUENT Pace Project No.: 92334142 Asheville Certification IDs 2225 Riverside Drive, Asheville, NC 28804 FloridalNELAP Certification #: E87648 Massachusetts Certification #: M-NC030 North Carolina Drinking Water Certification #: 37712 North Carolina Wastewater Certification #: 40 South Carolina Certification #: 99030001 UrginiaNELAP Certification #: 460222 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, without the written consent of Pace Analytical Services, LLC. Page 2 of 11 N acuAnaIXical —pacelabs.com SAMPLE ANALYTE COUNT Project: INFLUENT Pace Project No.: 92334142 Pace Analytical Services, LLC 9800.KinceyAve. Suite 100 Huntersviile, NC 28078 (704)875-9092 Analytes Lab ID Sample ID Method 'Analysts Reported Laboratory 92334142001 INFLUENT SM 5210B. ALC 1 PASI-A SM 5220D CJH1 1 PASI-A REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, without the written consent of Pace Analytical Services, LLC. Page 3 of 11 (�IacieAnalytical www.pacelabs.com ANALYTICAL RESULTS Project: INFLUENT Pace Project No.: 92334142 Pace Analytical Services, LLC 9800 Kincey Ave. Suite 100 Huntersville, NC 28078 (704)875-9092 Sample: INFLUENT Lab ID: 92334142001 Collected: 03/20/17 14:40 Received: 03/21/17 10:10 Matrix: Water Parameters Results Units Report Limit DF Prepared Analyzed CAS No. Qual 5210B BOD, 5 day Analytical Method: SM 5210B BOD, 5 day 1810 mg/L 2.0 1 03/22/17 05:17 03/27/17 08:19 5220D COD Analytical Method: SM 5220D Chemical Oxygen Demand 2230 mg/L 50.0 2 03/30/17 00:25 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, Date: 03/30/2017 06:54 AM without the written consent of Pace Analytical Services, LLC. Page 4 of 11 lacmnalyfical" wwwpacelabs.com QUALITY CONTROL DATA Project: INFLUENT Pace Project No.: 92334142 QC Batch: 353160 Analysis Method: SM 5210B QC Batch Method: SM 5210B Analysis Description: 5210B BOD, 5 day Associated Lab Samples: 92334142001 METHOD BLANK: 1959019 Matrix: Water Associated Lab Samples: 92334142001 Blank Reporting Parameter Units Result Limit Analyzed Qualifiers BOD, 5 day mg/L ND 2.0 03/27/17 08:19 Pace Analytical Services, LLC 9800 Kincey Ave. Suite 100 Huntersville, NC 28078 (704)875-9092 LABORATORY CONTROL SAMPLE: 1959020 Spike LCS LCS % Rec Parameter Units Conc. Result % Rec Limits Qualifiers BOD, 5 day mg/L 198 187 94 84.6-115.4 SAMPLE DUPLICATE: 1959021 92334122002 Dup Parameter Units Result Result RPD Qualifiers BOD, 5 day mg/L 311 290 7 Results presented on this page are in the units indicated by the "Units" column except where an alternate unit is presented to the right of the result REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, Date: 03/30/2017 06:54 AM without the written consent of Pace Analytical Services, LLC. Page 5 of 11 laneAnalytical" www.pacelabs.com QUALITY CONTROL DATA Project: INFLUENT Pace Project No.: 92334142 QC Batch: 354304 Analysis Method: SM 5220D QC Batch Method: SM 5220D Analysis Description: 5220D COD Associated Lab Samples: 92334142001 METHOD BLANK: 1965301 Associated Lab Samples: 92334142001 Parameter Units Chemical Oxygen Demand mg/L Matrix: Water Blank Reporting Result Limit Analyzed Qualifiers ND 25.0 03/30/17 00:25 Pace Analytical Services, LLC 9800 Kincey Ave. Suite 100 Huntersville, NC 28078 (704)875-9092 LABORATORY CONTROL SAMPLE: 1965302 Spike LCS LCS % Rec Parameter Units Cone. Result % Rec Limits Qualifiers Chemical Oxygen Demand mg/L 750 777 104 90-110 MATRIX SPIKE & MATRIX SPIKE DUPLICATE: 1965303 1965304 MS MSD 92334138001 Spike Spike MS MSD MS MSD % Rec Parameter Units Result Cone. Cone. Result Result % Rec % Rec Limits RPD Qual Chemical Oxygen Demand mg/L 52.0 750 750 831 857 104 107 90-110 3 MATRIX SPIKE & MATRIX SPIKE DUPLICATE: 1965305 1965306 MS MSD 92334497001 Spike Spike MS MSD MS MSD % Rec Parameter Units Result Cone. Cone. Result Result % Rec % Rec Limits RPD Qual Chemical Oxygen Demand mg/L 132 750 750 822 817 92 91 90-110 1 Results presented on this page are in the units indicated by the "Units" column except where an alternate unit is presented to the right of the result. REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, Date: 03/30/2017 06:54 AM without the written consent of Pace Analytical Services, LLC. Page 6 of 11 Pace Analytical Services, LLC aceMalXiical 9800 Kincey Ave. Suite100 Huntersville, NC 28078078 www.pacelabs.com (704)875-9092 QUALIFIERS Project: INFLUENT Pace Project No.: 92334142 DEFINITIONS DF - Dilution Factor, if reported, represents the factor applied to the reported data due to dilution of the sample aliquot. ND - Not Detected at or above adjusted reporting limit. J - Estimated concentration above the adjusted method detection limit and below the adjusted reporting limit. MDL -Adjusted Method Detection Limit. PQL - Practical Quantitation Limit. RL - Reporting Limit. S - Surrogate 1,2-Diphenylhydrazine decomposes to and cannot be separated from Azobenzene using Method 8270. The result for each analyte is a combined concentration. Consistent with EPA guidelines, unrounded data are displayed and have been used to calculate % recovery and RPD values. LCS(D) - Laboratory Control Sample (Duplicate) MS(D) - Matrix Spike (Duplicate) DUP - Sample Duplicate RPD - Relative Percent Difference NC - Not Calculable. SG - Silica Gel - Clean -Up U - Indicates the compound was analyzed for, but not detected. Acid preservation may not be appropriate for 2 Chloroethylvinyl ether. A separate vial preserved to a pH of 4-5 is recommended in SW846 Chapter 4 for the analysis of Acrolein and Acrylonitrile by EPA Method 8260. N-Nitrosodiphenylamine decomposes and cannot be separated from Diphenylamine using Method 8270. The result reported for each analyte is a combined concentration. Pace Analytical is TNI accredited. Contact your Pace PM for the current list of accredited analytes. TNI - The NELAC Institute. LABORATORIES PASI-A Pace Analytical Services - Asheville REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, Date: 03/30/2017 06:54 AM without the written consent of Pace Analytical Services, LLC. Page 7 of 11 aceAnalytical www.pacelabs.com QUALITY CONTROL DATA CROSS REFERENCE TABLE Project: INFLUENT Pace Project No.: 92334142 Pace Analytical Services, LLC 9800 Kincey Ave. Suite 100 Huntersville, NC 28078 (704)875-9092 Analytical Lab ID Sample ID QC Batch Method QC Batch Analytical Method Batch 92334142001 INFLUENT SM 5210B 353160 SM 5210B 353181 92334142001 INFLUENT SM 5220D 354304 Date: 03/30/2017 06:54 AM REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, without the written consent of Pace Analytical Services, LLC. Page 8 of 11 Document Name: Document Revised: Sept. 21, 2016 Sample Condition Upon Receipt(SCUR) Page 1 of 2 Document No.: Issuing Authority: aceAnalytical F-CAR-CS-033-R6.01 Pace Quality Office Laboratory receiving samples: Asheville ❑ Eden❑ Greenwood ❑ Huntersville,❑ Raleigh[] Mechanicsville❑ I Sample c Client Name: W®# 92334142 • pProject #: Courier: ❑Fed Ex ❑UPS ❑USPS []Client 11111111 1111111111-1111 ❑ Commercial ❑Pace []Other:— 92334142 Custody Seal Present? ❑Yes ❑No Seals Intact? []Yes ,❑Pto Date/initials Person Examining Contents:. `)"') Packing Material: []Bubble Wrap ❑Bubble Bags ❑None Other: Thermometer: I--- ❑ IR Gun ID: `�2 Type of Ice: Wet [:]Blue []None ]Samples on ice, cooling process has begun Correction Factor: Cooler Temp Corrected (°C): . �j Biological Tissue Frozen? []Yes ❑No ;❑ Temp should be above freezing to 6°C USDA Regulated Soil ( ©VA, water sample) Did samples orjgfnate in a quarantine zone within the United States: CA, NY, or SC (check maps)? Did samples originate from a foreign source (internationally, myes I II NO inchidina Hawaii and PuaMn PirnO I—IYac .MNn Comments/Discrepancy: Chain of Custody Present? ❑Yes ❑No ❑N/A 1. Samples Arrived within Hold Time? Oyes ONO ❑N/A 2. Short Hold Time Analysis (c72 hr.)? ©Yes ONO ❑N/A 3. Rush Turn Around Time Requested? ❑Yes EINo ❑N/A 4. Sufficient Volume? ' ❑Ye ONO ❑ N/A S. Correct Containers Used? /s (I Yes ❑No ❑N/A 6. -Pace Containers Used? OYes [:]No ❑N/A Containers Intact? ©Yes ❑No ❑N/A 7. Samples Field Filtered? ❑Yeses ❑No N/A 8. , Note if sediment is visible in the dissolved container Sample Labels Match COC? PYes ON. ❑N/A 9. -Includes Date/Time/ID/Analysis Matrix: f J \ Headspace in VOA Vials (>5-6mm)? ❑Yes ❑No ❑N% 10. Trip Blank Present? ❑Yes ❑No 0%A 11. Trip Blank Custody Seals Present? ❑Yes ❑No ON' A CLIENT NOTIFICATION/RESOLUTION Field Data Required? ❑Yes ❑No Person Contacted: Date/Time: Comments/Sample Discrepancy: Project Manager SCURF Review: klyn 6 Pate: Project Manager SRF Review:i Date: ) ) Note: Whenever there is a discregana affecting North Carolina com fiance sam les a copy of this form IUIII bp spot Ig the Out of hold, Incorrect preservative, out of temp, incorrect containers) Page 9 of 11 0 0 ti 0 N o, v ID oa c m n 2 v 7 Q o 61 C m i-r v CD N a ^• r O UQ d c OCL � m c t(D H fD -a -c 3 fD m m f1 CL c C/f N H y 3 Cu o fD D 7 n— a v C CL H 2 m c m 0 sc N F+ O ko 00 -4 M (Jl A W N 1-+ Item# zzzzzzzzzzzz BP4U-125 mL Plastic Unpreserved (N/A) (Cl-) BP3U-250 mL Plastic Unpreserved (N/A) BPZU-500 mL Plastic Unpreserved (N/A) BPZU-1 liter Plastic Unpreserved (N/A) SP3S-250 ml. Plastic H2SO4 (pH < 2) (CI-) BP3N-250 mL plastic HNO3 (pH < 2) BP3Z-250 mL Plastic ZN Acetate 8, NaOH (>9) zzzZZZEZ BP3C-250 mL Plastic NaOH (pH > 12) (Cl-) WGFU-Wide-mouthed Glass jar Unpreserved AGiU-1 liter Amber Unpreserved (N/A) (CI-) zzzzzzzzzzz//-/I,///' AG1H-1 liter Amber HCI (pH < 2) AG3U-250 mL Amber Unpreserved (N/A) (CI-) AG3.S-1 liter Amber H2SO4 (pH <2) AG3S-250 mL Amber H2SO4 (pH < 2) AG3A(DG3A)-250 mL Amber NH4CI (N/A)(CI-) DG9H-40 mL VOA HCI (N/A) VG9T-40 mL VOA Na2S203 (N/A) VG9U-40 mL VOA Unp (N/A) DG90-40 mL VOA H3PO4 (N/A) VOAK (6 vials per kit)-5035 kit (N/A) V/GK (3 vials per kit)-VPH/Gas kit (N/A) SPST-125 mL Sterile Plastic (N/A — lab) SPZT-250 mL Sterile Plastic (N/A —lab) BP3A-250 mL Plastic (NH2)2SO4 (9.3-9.7) Cubitainer ff VSGU-20 mL Scintillation vials (N/A) GN CHAIN -OF -CUSTODY/ Analytical Request Document y q I " The Chain -of -Custody is a LEGAL DOCUMENT. All relevant fields must be completed accurately. aceAnalytical r 1 -' �IrrcpaC8t8Gs.COm of ' 1 Section A Section B Section C Page: 1 Required Client Information: Requlred Project Information: Invoice Information: Company: Veolia Water Report To: Paul Spencer Attention: Paul Spencer REGULATORY Address: 3200 20th Avenue SE Copy To: Company.Name: f NPDES i GROUND WATER F DRINKING WATER Newton, NC28658 Address: r UST {— RCRA XOTHER IUP_ Email To: �aul•saencer,'aweolia.com Purchase CC on fife Pace Reference: r GA f" IL r N (— wl 6Z 3c. Phone: 828 465-1401 Fa>� 8Z84656551 Order No.: Project Name: influent Pace Project Manager. Angela Baioni • • (— OH SC r NI r O ER� Requested std 11project Number. Pace Profile #: Filtered (n) Duo DaterTAT: Section D Vaud Mato CodM MATRIX COVE a COLLECTED � v' Preservatives Requested Roqulfod client rnformolion W I gIPWARu ow W p al $ m y Q ? o Ir z Ani; 2 -7`� WA:lE WA1E31 SAMPLE ID �wocf .mnir +gym' nM' ? (O.1 X �, 11 w U a m COMPOSITE START COMPOSITE ENDIGRAa W F w oa (A-z, 0-91, -� a p.. g w a O o CJ O k' V�W O m �' e 2 Sample IDS MUST BE UNIQUE o ¢n. o ai a p' o" zo g $ o �" Pao Project No. DATE TIME DATE TIME Lu F TL^:ilE fu x z x z Lob I.D. Influent BOD5 C 3120117 10:30AM 3/20/17 2:40PM r 41 1 1 1 Influent COD C 320/17 10:30AM 3120117= 2:40PM f a • SAMPLE ONOIIITIONS Flow MGD- �, 1 3/21117 -' /�'� 3121/17 pH 1zz r3z::' SAMPLER NAME SIGNATURE AND -, PRINT Name of SAMPLER: Logan Hughes a a U SIGNATURE of SAMPLER: DATEseoed 3121/17 E ca m 0) (MMIDD1Y1�: 2Jun 005 e-File(ALLQ020rev.4,29Mar06) Watson, Edward M From: Spencer, Paul <paul.spencer@veolia.com> Sent: Tuesday, March 14, 2017 9:17 AM To: Watson, Edward M Cc: Kevin Greer Subject: High Fecal Count Reviewing data collected at the times Fecal was elevated, Pathogen Reduction Requirements and Vector Attraction Reduction was met. Though these two sampling periods show a elevated Fecal count the limit was not exceeded, ( the limit being 1000 MPN/g). The actual limits occurring in February and August 2017 were 462MPN/g and 862 MPN/g. The most common occurrence is cross contamination with samples taken for analysis, either during sampling or at the lab doing the analysis. Depending on how long between sampling and testing, that contamination has a chance to grow in optimum conditions and 'even a minuscule amount can change the result drastically. Remnant fecal coli-forms can also regrow during the cooling phase of the compost as the piles cool. Another large factor in fecal spikes are birds, burrowing animals, or even contaminated water. Pace Analytical is currently reviewing data to trace any possible anomalies. Paul Spencer Project Manager Municipal 6t Commercial Business VEOLIA NORTH AMER/CA tel +1 828 465 1401 / cell +1 828 485 6304 / fax +1 828 465 6551 3200 20th Avenue SE / Newton, NC 28658 paul.spencer@veolia.com www.veolianorthamerica.com Resourcing€heworld W VEGLiA Pretreatment Annual Report (PAR) Control Authority, Industry Industrial Data Summary Form (IDSF) Town Name => City of Hickory Name City ofHickoryNeolia W. ,,- Use separate forms for each industry/pipe WWTP Name => NPDES # _> Henry Fork IUP # 50 Pipe # 1 NC0040797 Enter BDL values as < (value) 1st 6 months, dates => 1/1/2016 to 6/30/16 2nd 6 months, dates => 7/1/2016 to 12/31/16 BDL =1/2 det. Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 mo. Average (mg/1) _> * or Average Loading (lb/d) _> % violations,(chronic SNC is >=.66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 mo. Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 mo. Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> ���. •.. • a�r�re���t�r. •.. • a�rrr���r��..�. � air �.�� a���r. •. •. a�rsrr..� • • a� �• �.Ir c� ►. ��l��� �����=I► `w himtas,�.��rz��I3s��.C�i���� m11 a -C•li i -lllA1'/1DI.(•1•lN'� � ..ST.sif�il�rrr.G .. •. i�La •• •. ; rorr�_fEK. •�. • WT11IG u. • IT 0 fEll ..•• r�r[�11M u•. 1►�.Tr��1111111111111i. GOMMPAOr. -I l o �- � � BDL => Below Detection Limit mgil = muugrazus pni MW * POTW must enter at least one of these IUP => Industrial User Permit Ib/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Avg period could be month Qtr, or 6-month & if BDL 1/2BDL or zero values used TRC => Technical Review Criteria W WTP => wastewater treatment plant Comprehensive Guide, Chapter 9, section B, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe - Page of 2 Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Enter BDL values as < (value) Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 mo. Average (mg/1) _> * or Average Loading (lb/d) _> % violations,(chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 mo. Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) => * or 6 mo. Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Control Authority, Town Name => City of Hickory WWTP Name => Henry Fork NPDES # _> NC0040797 1st 6 months, dates => 1/1/2016 to 6/30/16 2nd 6 months, dates => 7/1/2016 to 12/31/16 Industry Name Ci 4 f�Ituko�yolialWr�1 IUP 50 Pipe # 1 BDL = 1/2 det. fR3[• u••9ix•�ILi'iT:[. u•�7i��R3�• u•�ii��r.SiTiG�•����[. u••9ix���•b� i�IR3[. u••�7i��r�[• u••9i� ice[. •�. �rr.[�•=��[. •.. • r►�rr �=�=N,r O _ •�. 1►.rrr= ENI�!' _ �.8joar9ML-Wn OW fR3ri u • • i�hi'iT.'[. a •. i�iR�i'ii. u • � it<��iiTiG=�R�[. u • � i�11•TiTi6� i�fR�'iG u. � i��il i •6 u • i i� Kew 2 Mrs TOM NOPOWENtiter BDL => Below Detection Lunit mgti =A5 milligrams per liter * POTW must enter at least one of these IUP => Industrial User Permit lb/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd — million gallons per day Avg period could be month Qtr, or 6-month & if BDL 1/2BDL or zero values used TRC => Technical Review Criteria W WTP => wastewater treatment plant Comprehensive Guide, Chapter 9, section B, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe - Page I of 2 POTW=: NPDESi--: IUP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name : HFAIIocationTable2016Update.ids, Worksheet Name: AT Printed: 5/16/2016, 3:44 PM Page 2 of 4 Allocation Table Headworks last approved: 07/08/13 Allocation Table updated: 07/08/16 Permits last modified: 07/08/16 Henry Fork WWTP NCO040797 Ammonia Arsenic Cadmium Chromium Copper Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits INDUSTRY NAMES Permit Pipe Cone. Load Cone. Load Cone. Load Cone. Load Cone. Load (pk- list Mpb.hfidy) number Catawba Medical Center 0003 number mg/1 lbs/da mg/1 lbs/day 0001 25.00 37.53-mod mg/l lbs/day mg/1 lbs/da mg/1 lbs/da 0.3500 0.5254 _.. Maple Springs Laundry 0015 ._ 0001 16.00 26.69 0.2000 0.3336 Sock Factmi 0017 0001 16.00 10.68 0.0100 0.1500 0.1001 0.8000 0.5338 Corbin 0 tical Communications 0024 0001 45.00 17.64 VO.O200 0.4000 0.1568 Ward Hosiery 0027 0001 16.0'6 _ 10.68 0.0133 � 0.0017 0.1000' 0.0667 0.9000 0.6005 ckory S� ings 0033 0001 75.00 12.51 0.2500 0.0417 K1een Tech 0035 0001 16.00 14.68 E--5.34 0.0500 0.0459 0.0250� 0.0229 0.2500 0.2294 0.5000 0.4587 Long Vie _ 0046 0001 16.00 0.0150 0.0050 0 8000 0.2669 e- _ _r nal�Carr< oat�acils oos01®!i FOOD �300t 1J 5 2719 egio � - "., ��� Ma le S rin s Laundry -2 0051 0001 16.0000 26.69 _ 1 _ _. 0 32fl'0 0.2000 0.6ffa 0 336 Column Totals => 725 0.0459 0.0530 �s 0.3962 3.8514 Basis=> MARL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MAHL still available (%) => 5 Percent MAHL (lbs/dav) => H WA.AT Revised: November 2005 Design Class A, Mon. Avg. Class A, Mon. Avg. AS/Nit/TF inhibition Class A, Mon. Avg. 1576.26 0.5533 0.3535 8.1435 10.2357 387.81 0.0388 0.0310 0.0388 0.9463 1188.45 0.5146 0.3225 8.1047 9.2895 725.37 0.0459 0.0530 0.3962 3.8514 463.08 0.4687 0.2695 7.7085 5.4380 39.0 % 91.1 % 83.6 % 95.1 % 58.5 29.4 % 84.7 % 76.2 % 94.7 % 53.1 78.81 0.0277 0.0177 0.4072 0.5118 POTW=: NPDESN=: IUP Count 1 2 3 4 5 _ 6 7 8 9 1 10 Workbook Name: HFAllocationTable20l6Update.xls, Worksheet Name- AT Printed: 5/16/2016, 3:44 PM Page 4 of 4 Allocation Table Headworks last approved: 07/08%13 Allocation Table updated: 07/08/16 Permits last modified: 07/08/16 Henry Fork W`'VTP NCO040797 Industry INDUSTRY NAMES Permit (pl- lief elphebeHdy) number Selenium Permit Limits Pipe Conc. Load number mg/1 lbs/da Silver Permit Limits Zinc Permit Limits Conc. Load mg/l lbs/da Cone. Load mg/1 lbs/da ' Catawba Medical Center Maple Springs Laundry 0003 0015 0001 0001 E �-F 0.4500 0.6755 0.6500 1.0842 0.6500 0.4337 Sock Facto 0017 0001 0.5000 0.3336 Corning 0 tical Communications 0024 0001 0.6500 0.2548 Ward Hosie 0027 0001 1.5000 1.0008 1.0000 0.6672 0.8000 0.1334 Hickory Springs 0033 0001 Kleen Tech 0035 0001 .0.8000 0.7339 Long View Yam 046,®,,�000 _ 0 3�00 ter, 0.1168 Regoual�Co�n ost F c lttiY0"401� w .. 0 �0rt9.¢00 1.68'89� Maple Springs Laundry 2 0051 b001 0.6500 1.0842 Column Totals => 0.0000 1,33441 6.8726 Basis=> MAIL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%o) => Percent MAIL still available (%) => 5 Percent MARL (lbs/day) => H WA.AT Revised: November 2005 Sludge Ceiling 1.2146 0.0807 1.1340 0.0000 1.1340 100.0 % 93.4 % 0.0607 AS/Nit/TF inhibition Class A, Mon. Avg. 8.6433 21.8012 0.0776 3.0699 8.5657 18.7313 1.3344 6.8726 7.2313 11.8587 1 84.4 % 63.3 % 1 83.7%1 54.4 % i0.43221 1.0901 POTW=: NPDEGAt ; IUP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name : HFAllocationTable20l6Update.xis, Worksheet Name: AT Printed: 5/16/2016, 3:44 PM Page 4 of 4 Allocation Table Headworks last approved: 07l08/13 Allocation Table updated: 07/OS%16 Permits last modified: 07/08/16 Henry Fork WWTP NCO040797 Industry INDUSTRY NAMES Permit (please list slphebeticly) number Selenium Permit Limits Silver Permit Limits Zinc Permit Limits Pipe Cone. Load number mg/1 lbs/da Cone. Load mg/1 lbs/da Cone. Load mg/1 lbs/da Catawba Medical Center 0003 0001 OA500 0.6755 Maple Springs Laundry 0015 0001 0.6500 1.0842 Sock Factory 0017 OOOI 0.5000 0.3336 0.6500 0.4337 Coming O tioal Communications 0024 0001 0.6500 0.2548 Ward Hosier 0027 0001 1.5600 1.0008 1.0000 0.6672 I3ickory S rings 0033 0001 0.8000 0.8000 _O 35_0 0.6500 0.1334 0.7339 0.1168 .6- I.08-42- Kleen Tech 0035 0001 Long View Yarn OOD1,,,, m eglonai Cosu t3r�actizfy 0030" 40 01W Iv1a le Springs Laundry - 2 9 0051 6601 Column Totals => L 0.0000 - 1.3344 - 6.8726 Basis=> MARL from ITWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MARL still available (%) => 5 Percent MARL (lbs/dav) => H WA.AT Revised: November 2005 Sludge Ceiling AS/Nit/TF Inhibition - Class A, Mon. Avg. 1.2146 8.6433 21.8012 0.0807 0.0776 3.0699 1.1340 8.5657 18.7313 0.0000 1.3344 6.8726 1.1340 7.2313 11.8587 100.0% 84.4% 63.3% 93.4% 83.7% 54.4% 0.0607 0.4322 1.0901 POTW=, NPDES#=, IUP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name: HFAllocationTable20l6Update.kis, Worksheet Name: AT Allocation Table I Printed: 5/16/2016, 3:44 PM Page 2 of 4 Headworks last approved: Allocation Table updated: Permits last modified: 07/08/13 07/08(16 07/08/16 Henry Fork WWTP NCO040797 Industry INDUSTRY NAMES Permit (please lief eIph.b6dy) number Ammonia Permit Limits Arsenic Permit Limits Cadmium Permit Limits Chromium Permit Limits Copper Permit Limits Pipe Cone. Load number m 1 Ibs/da �- y Cone. Load m Ibs/da Cone. Load m 1 lbs/da Y Cone. Load rn �1 lbs/day Cone. Load mg/' ]bs0.5 Catawba Medical Center 0003 0001 25.00 37.53 0.3500 0.5254 Maple Springs Laundry 0015 __..._. 0001 16.00 26.69 'L 0.2000 0.3336 Sock Facto _.. Corning Optical Communications 0017 _ 0024 0001 0001 16.00 - 45.00 10.68 00150 0.0100 01500 0.1001 0.80006 0.5338 17.64 0.4000 0.1568 Ward Hosiery _. Hickory Springs 0027 0033 0001 0001 16.00 75.00 10.68 12.51 0.0200 0.0100 0.0133 0.0017 0.1000 0.0667 0.9000 0.2500 0.6005 0.0417 ICleen Tech 0035 0001 16.00 14.68 5.34 56295� 26.69, 0.0500 0.0459 0.0250 0.0150 _ . 0.0229 0.0050 0.2500 0.2294 0.5000 0.8000 D�320E} 00 0.4587 0.2669 0 600:' 0.3336 Long View Yarn ;,.,, - ReglonaltCom osF�acriz_ Maple 9 rin s Laun -' 2 __ 0�46,x ,�0 L„> OOSO p O90i1`40�.0( 005�1� 0001 16.00 16.0000 Column Totals => 725 0.0459 y 0.0530 0.3962 3.8514 Basis=> MARL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MARL still available (%o) => 5 Percent MARL Obs/day) => HWA.AT Revised: November 2005 Design Class A, Mon. Avg. 0.5533 0.0388 0.5146 0.0459 0.4687 91.1% 84.7 % 0.0277 Class A, Mon. Avg. AS/NitrrF inhibition 9.1435 0.0388 8.1047 0.3962 7.7085 "94.7 Class A, Mon. Avg. 1576.26 0.3535 10.2357 387.81 0.0310 0.9463 1188.45 0.3225 9.2895 725.37 0.0530 3.8514 463.08 0.2695 5.4380 39.0% 83.6% 58.5% 29.4 % 76.2 % 53.1 % 78.81 0.0177 0.5118 I Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Enter BDL values as < (value) Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 mo. Average (mg/1) _> * or Average Loading (lb/d) _> % violations,(chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 mo. Average (mg/1) _> * or Average Loading (lb/d) _> violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 mo. Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Control Authority, Town Name => City of Hickory WWTP Name => Henry Fork NPDES # _> NC0040797 1st 6 months, dates => 1/1/2016 to 6/30/16 2nd 6 months, dates => 7/1/2016 to 12/31/16 Industry Name City of HickoryNeolia W. IUP # 50 Pipe # 1 BDL = 1/2 det. �• n�• :� 1 I u n � i , ��r. •• . � a� rrrr�a� ter. �.. • �� r�rr�a� ��[. �� • � �� rrrr� a� ��r. �.. � a� rrr:�..� • • a� row" ► MMI =�SM- . WO MOM WON fR . n • :��� [. a •. f i . u • • �I�[.�TTziR . u • ii�il [.��iR�[I floe I MEMO ram[. ••.� OFTINE •••• � . ••.• :�■uxrr _� . �.•. ��r:[_=� . •�••a:1;���:rr. ��.� BDL => Below Detection Limit m = mi igrams per liter * POTW must enter at least one of these IUP => Industrial User Permit lb/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Avg period could be month Qtr, or 6-month & if BDL 1/2BDL or zero values used TRC => Technical Review Criteria W WTP => wastewater treatment plant Comprehensive Guide, Chapter 9, section B, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe - Page I of 2 Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 mo. Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 mo. Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or 6 mo. Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Industry Name City of HickoryNeolia W. I[lP # 50 Pipe # 1 • •NJ Mr. raw IWEE11 MEAN -11111 �. u . . N.jT[. a .. � iR3r. n • r_ iC� HlT[. u . � i� 1 . u • � �i1`� f��[. u • ._ i� IRS[. u • i i�� (��[. u • t � BDL _> Below Detection Limit1 * POTW must enter at least one of these IUP => Industrial User Permit lb/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Avg period could be month Qtr, or 6-month & if BDL 1/2BDL or zero values used TRC => Technical Review Criteria W WTP => wastewater treatment plant Comprehensive Guide, Chapter 9, section B, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe - Page a of 2 Workbook Name: HFAllocationTable20l6Update.xis, Worksheet Name: AT Allocation Table Headworks last approved: 07ib- 13 Allocation Table updated: 07/08/16 Permits last modified: 07/08/16. NCO040797 ]UP Count INDUSTRY NAMES (please fist slphsWcly) 1 2 ,e 3 Catawba Medical Cep nter Ma le S rings Laundry Sock Factory 4 5 6 u 7 r Corning Optical Communicr Ward Hosiery Hickory Springs K1een Tech 8 9tegional'�m 10 IMaDle Long_Vigw�Yacn osE ac�_ys SDrinEs Laundf 2" Printed: 5/16/2016, 3:44 PM Pagel of 4 Spreadsheet Instructions: 1) Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is "2". 2 Formulas are discussed in the Comprehensive Guidance, Chapter 6, Section C. 3; HWA and AT worksheets in.this workbook are linked. Pollutant Names, MAHLs, Basis, and Uncontrollable load in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. Industry Type Renewal Modification Date Permit Pipe of Effective Effective Permit number number Industry Date Date Exetres 0003 0001 460 07/08/16 07/08/16 07/07/21 0015�� 0001 11 07/08/16 07/oR/lam-n7m7i2i Column Totals => Basis=> MAIHL from HWA (Ibs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (Ibs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MAIM still available (%) => 5 Percent MARL (lbs/day) => H WA.AT Revised: November 2005 10 L 3 Permit Limits Permit Limits Permit Limits Cone. Load Cone. Load MGD gal/day mg/l lbs/da mg/1 lbs/day 0.1800 180,000 384.00 576.46 250.00 375.30 0.2000 200,000 200.00 333.60 100.00 166.80 0.0800 80,000 250.00 166.80 250.00 166.80 0.0470 47,000 450.00 176.39 450.00 176.39 0.0800j 80,000 400.00 266.88 250.00 166.80 -m 0.0200 20,000 350.00 58.38 ' 300.00 50.04 0.1100� 110,000 500.00 458.70 350.00 321.09 OS 05116 05/04/21 P 0.2000 200,000 200.0000 333.60 100.0000 166.80 NPDES Permitted Flow=> 1.18201 1,182,000 4364 NPDES Design 9.0000 19140 1.8600 4095 7.1400 15045 1.1820 4364 5.9580 10681 83.4% _71.0% 66.2 % 55.8 % 0.4500 957 3141 Design 17039 3878 13161 3141 10019 76.1% 58.8 % R57 POTW=: NPDESP: IUP Count 1 2 3 4 5 6 7 8 9 la 10 Workbook Name : HFAllocationTable20l6Update.xis, Worksheet Name: AT Allocation Table I Printed: 5/16/2016, 3:44 PM Page 2 of 4 Headworks last approved: 07/OS/13 Allocation Table updated: 07%08%16 Permits last modified: 07/08/16 Henry Fork WWTP N CO040797 Ammonia Arsenic Cadmium Chromium Copper Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits INDUSTRY NAMES Permit Pipe Cone. Load Cone. Load Cone. Load Cone. Load Cone. Load (please list elphobeticly) number number mg/1 lbs/day mg/l lbs/day mg/1 It day �mr ..... ism mg11 Ibs/da mg/1 lbs/da Catawba Medical Center 0003 0001 25.00 37.53 � 6 50-61 0.5254 Maple Springs Laundry 0015 0001 16.00 26.69 0.2000 0.3336 So Vfactory 0017 0001 16.00 10.68 0-01501 0.0100 0`1500 0.1001 6.8000 0.5338 Coming O tical Communications 0024 0001 45.00 17.64 0.4000 0.1568 Ward Hosiery 0027 0001 16.00 10.68� 0.0200 0.0133 0.1000 0.0667 0.9000 0.6005 Hickory Sprmgs 0033 0001 1 75.00 12.51 _ 0.0100 0.0017 0.25001 0.0417 kleen Tech 0035 0001 16.00 14.68 0.0500 0.0459 0.0250 0.0229 0.2500 0.2294 0.5000 0.4587 Long View Yam 0046 0001 16.00 5.34 0.0150 11 0.8000 0.2669 gigzzaa_ �zc*�o�c{�zoil , �OOSY, 051�1�-' '�3®0�00 �(2�!95 `32;OL�,�Or60-OSI Maple Springs Laundry -2 1 0001 16.6666 26.69 0.2000N 0.3336 Column Totals => 725 0.6459 0.0530 0.3962 �.�-,�� 3.8514 Class A, Mon. Class A, Mon. AS/Nit/TF Class A, Mon. Basis=> Design Avg. Avg. " inhibition Avg. MARL from HWA (lbs/day) => 1576.26 0.5533 0.3535 8.1435 10.2357 Uncontrollable Loading (Ibs/day) => 387.81 0.0388 0.0310 0.0388 0.9463 Total Allowable for Industry (MAIL) (lbs/day) => 1188.45 0.5146 0.3225 8.1047 9.2895 Total Permitted to Industry (lbs/day) => 725.37 0.0459 0.0530 0.3962 3.8514 MAIL left (lbs/day) => 463.08 0.4687 0.2695 .7.7085 5.4380 Percent Allow. Ind. (MAIL) still available (%) > 39.0 % 91.1 % 83.6 % 95.1 % 58.5 % Percent MARL still available (%) => 1 29.4 % 84.7 % 76.2 % 94.7 % 53.1 % 5 Percent MAHL (lbs/davl => 78.81 0.0277 0.0177 0.4072 0.5118 HWA.AT Revised: November 2005 Workbook Name: HFAllocationTable20l6Update.xis, Worksheet Name: AT Printed: 5/16/2016, 3:44 PM Page 3 of 4 Allocation Table Headworks last approved: 07/08/13 Allocation Table updated: 07%08/16 Permits last modified: 07/08/16 PoTw=> Henry Fork WWTP NPDESlr=> NCO040797 Cyanide Lead Mercury Molybdenum Nickel Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Cone. Load Cone. Load Cone. Load Cone. Load Cone. Load Count (ple-thteIpl.befldy) number number mg/1 lbs/da mg/l lbs/da mg/l lbs/da , mg/l lbs/day mg/1 lbs/da 1 Catawba Medical Center 0003 0001 0 2 Maple Springs Laundry 0015 0001 0.03 0.0584 3 Sock Factory 0017 0001 0.0300 0.0200 4 ComingOptical Communications 0024 0001 0.7000 0.2744 5 Ward Hosie 0027 0001 0.1000 0.0667 0.0080 0.0053 0.0600 0.0400 6 Hickory Springs 0033 0001 0.1500 0.0250 7 Kleen Tech 0035 0001 0.0250 0.0229 0.0600 0.0550 0.1000 0.0917 8 Long View Yam 00.�6 0001 0.0500 0.0167 per. 9 � Reglonal�4`oost}Ea©iIs __ 10 Maple Springs Laundry - 2 9 0051 0001 0.03500 0.0584 j Column Totals => 0.2264 0.35141 0.000000 0.0000 0.1568 Class A, Mon. Sludge Basis=> NPDES Avg, NPDES Ceiling Sludge Ceiling MARL from HWA (lbs/day) => 0.9201 1.9383 0.033277 1.0352 6.0732 Uncontrollable Loading (lbs/day) => 0.3258 0.4917 0.003413 0.2110 0.0807 Total Allowable for Industry (MAIL) (lbs/day) => 0.5943 1.4465 0.029864 0.8242 5.9925 Total Permitted to Industry (lbs/day) => 0.2264 0.3514 0.000000 0.0000 0.1568 MAIL left (lbs/day) => 0.3679 1.0951 0.029864 0.8242 5.8357 Percent Allow. Ind. (MAIL) still available (%) => 61.9 % 75.7 % 100.0 % 100.0 % 97.4 % Percent MAHL still available (%) => 40.0 % 56.5 % 89.7 % 79.0 % 96.1 % 5 Percent MARL (Ibs/day) => 0.0460 0.0969 0.001664 0.0518 0.3037 HWA.AT Revised: November 2005 POTW=: NPDESik: IUP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name: HFAllocationTable20l6Update.xls, Worksheet Name: AT Allocation Table Headworks last approved: 07/08/13 Allocation Table updated: 07/08/16 Permits last modified:. 07/08/16 Henry Fork WWTP NCO040797 Industry INDUSTRY NAMES Permit (pl- lint nlpbnbdidy) number Selenium Permit Limits Pipe Cone. Load number mg/1 Ibs/da Silver Permit Limits Zinc Permit Limits Cone. Load mg/l lbs/da Conc. Load mg/l Ibs/da ' Catawba Medical Center 0003 0001 0.4500 0.6755 Maple S rings Laundry 0015 0001 0.6500 1.0842 Sock Factory 0017 0001 0.5000 0.3336 0.6500 0.4337 Corning Optical Communications 0024 0001 0.6500 0.2,548 Ward Hosiery 0027 0001 1.5000 1.0008 1.0000 0.6672 Hickory Sp ings Kleen Tech 0033 0001 0.8000 0.1334 0035 0001 0.8000 0.7339 Lon View Yarn 0046 0001 0.3500 0.1168 Regional Com ost Facility 0050 0001 R 0.9000 1.6889 1Vla le Springs Laundry- 2 0051 b001 f 0.0000 1.3344 0.6500 j 1.0842 6.8726 Column Totals => Basis=> MAHL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (Ibs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MAHL still available (%) => H WA.AT Revised: November 2005 5 Percent MAHL (Ibs/dav) => e Ceiling 1.2146 0.0807 1.1340 0.0000 1.1340 0 % 100Q.4 AS/Nit/TF inhibition Class A, Mon. Avg. 8.6433 21.8012 0.0776 3.0699 8.5657 18.7313 1.3344 6.8726 7.2313 11.8587 84.4 % 63.3 % 83.7 % 54.4 % 0.4322 1.0901 Printed: 5/16/2016, 3:44 PM Page 4 of 4 1 Hickory Regional Compost Facility IWT Process Control Sampling Data Feb-17 Date Day Flow, MGD Rainfall % Solids pH Settleable Solids, ml/L Dissolved Oxygen, mgA Settlometer Analysis Mixed Liquor �4 4 Raktfa8 eretian Fina Aeration Final p pp H�� Sludpe Floc Supemata M., 02/01/17 WE 0.0755 0.00 3230 5.84 6.87 7.20 15.0 30.0 2.6 2.4 980 950 900 0.00 Loose qranular Sli MTint 5,900 5,310 02/02/17 TH 0.0723 0.00 4,050 5.70 6.44 7.23 2.0 0.1 4.0 4.5 980 960 550 0.00 Loose Fluffy Cloudy 6,300 5,670 02/03/17 FIR 0.0651 0.00 3 910 6.29 6.94 7.33 1.3 3.0 5.0 0.3 510 450 310 0.75 Flu Fluf Sli hl Tint 3,500 3,150 1�02/04/Ar7� I�SA t0!Q8.19O QD!00= 02(05417� MSli =0!0Q74 =0!00= 02/06/17 MO 0.0007 1 0.00 3.520 1 6.47 5.97 0.8 1 6.0 5.8 980 510 310 0.00 Fluffy Fluffy SII ht Tint 4,100 3,690 02/07/17 TU 0.0071 0.00 3,390 5.85 5.90 6.41 2.9 0.5 1 6.1 5.3 970 Soo 390 0.00 TI ht Light Dingy 4,300 3,870 02/08/17 WE 0.0698 0.13 3,990 5.98 6.78 7.17 0.7 6.5 4.1 1.6 970 350 260 0.60 Fluffy Fluffy Clear 4,000 3600 02/09/17 TH 0.0933 0.25 3,720 5.71 6.71 6.75 50.0 5.0 3.7 1.2 980 930 790 0.00 Loose Light Clear 4,700 4,230 02/10/17 FIR0.0873 0.00 3 270 6.47 6.92 6.98 0.1 7.0 4.8 2.4 980 920 530 0.00 Loose Fluffy 4,500 4,050 �02J;tA'Ltr7�IIIIIIIIIIISAW 0!09399N�0'.00)• t� r Bt01• t�02102J1�7� IItSO MOT0005M =0;00,1 w0iiiiiiiiiiiii 02/13/17 MO 0.0074 0.00 6.06 6.65 0.1 5.6 5.4 890 350 280 0.00 Tight Pin Flock Slight Tint 3,000 2,700 02114/17 TU 1 0.0012 0.00 1 2,840 5.86 1 6.01 1 6.79 1.5 1 0.4 5.8 1 5.1 750 1 260 210 0.00 Tight Light Dingy 2,500 2,250 02/15/17 WE 0.0981 0.13 3930 5.65 7.02 7.16 6.5 1 1.4 3.3 2.3 980 900 570 0.00 Fluffy LI ht Cloudy 4,600 4140 02/16/17 TH 0.0703 0.06 3,760 5.83 7.07 7.08 3.5 0.4 1 1.6 1.1 980 930 570 0.00 Loose LI ht Clear 4,400 1 3,960 02/17/17 FIR 0.0859 0.00 2970 6.75 6.87 7.49 0.0 0.0 5.6 5.7 960 480 410 0.00 Fluffy Fluffy Dingy 3,500 3,150 9iM,,181,17MN IIIIIIIIIIISAIIIIIIII WOM930= M0!DOti 021,19�ii7r ®SUI1• 111111111010Q7t11IIIIIIII t0"00it♦ 1® ® I� f� I� �01• 02/20117 MO 0.0019 0.00 2,710 6.71 6.11 7.15 0.0 0.3 6.2 5.7 930 470 380 0.00 TI ht Fluffy Dingy 2,800 2,520 02/21/17 TU 0.0603 0.00 3,060 6.19 6.39 7.02 0.7 1.0 6.2 5.7 870 340 260 0.00 Tight Fluffy Slight Tint 3,100 2.790 02/22117 WE 0.0764 0.06 3,240 6.22 6.89 7.14 12.5 1.0 5.4 4.5 860 550 280 0.50 Loose Fluffy Clear 3,600 3240 02/23/17 TH 0,0587 0.00 3,480 5.99 6.73 7.15 15.0 0.5 5.3 4.8 870 450 300 0.25 Fluffy Fluffy Slight Tint 3,500 3.150 02/24/17 FR 0.1084 1 0.00 3,130 1 6.49 7.09 1 7.22 0.3 0.2 4.2 1.5 980 460 310 0.10 FluffyFluffyDin 4.300 3870 ♦t02/25417� SAS 02126/,b7 YiSO 1®i !� 9� I I®. 1� _ tip 1� Olitet 02/27/17 MO 0.0001 0.00 2,970 6.34 5.75 7.22 0.2 0.2 5.8 3.6 990 500 410 0.00 Tight Light Sli htTint 3,400 3,060 02/28/17 TU 0.0570 0.00 3,200, 6.00 6.22 7. 33 0.1 1.4 5.7 4.1 950 460 360 o.o0 TI hl Light SII htTint 3,600 3,240 0 0 0 Avert e� �0!05310 t0102� �3{973' t65'.Q� �6!56� �G!2� ®3!Oi� E4!Bti 1s3'7® �9.18t �b86i t419Ii �Oh111� 980 !2!388i M8X11YlUflt ti 11�0L1 Q34� �0!25t1i �4!D50.1 t6}76B W71.090 M7L49)e S50fOti �30!Ot• •t6!2� ®S:E- �990� 96Q� ®9001• �0F75 ®. t6+30Q1♦ �5!6700 Mlnimutn� t® ttOm001!♦ It0!QQ� l2d7,100 �5!65� �5475ti �5!97� �O!0' �0!0� � �E6 �OF3� �510� �260� l21.0� !t0[00)♦ � - � �2;500=1t0� Date Final Effluent Final Effluent Final Effluent Final Effluent Final Effluent Return Sludge Waste Activated Sludge Process Control Calculations emp D, mg AM Grab mgmgTKN Certified Lao TSM., mg_ OBG, mgY copper, mg9N 1.11 mg![ Nicks! mgn Solids of ons grcyl or °6 S " s AS gallons ds to a anon itr, -ys Si dp ez 02101/17 18.3 0.8 232,000 1.6 20,000 2034 4,371 0.70 161 02=M7 18.3 0.89 228,000 1.26 24000 2442 4,667 0.62 152 02103/17 18.8 0.31 240.000 1.83 112,001) 2123 2,593 0.40 129 D2l04G17,♦ !- ®� �Zi' ® 252!0001. ti Isi C OSltr7r♦ ®� ®® ■25270001 ®� 02/06/17 18.9 0.44 252.000 21 1 3,037 48.26 124 02/07/17 19.3 0.49 236.000 1.26 16000 230 3,186 4.51 116 02/08/17 19.2 1020 4000 1310 16.4 0.596 5.15 0.48 236,000 1.06 16000 2323 2,963 0.42 88 02/09/17 19.8 0.60 232,000 1.65 20,000 2895 3,482 . 0.39 198 02/10/17 19.0 0.49 232,000 1.56 20,000 2381 3,334 0.46 204 02t1ii1t7A - _ _ [� 252,0001 I' 0?1121,tr7�own 02521wou 02J13/17 19.4 1 0.41 252,000 2,223 117 02114/17 18.9 0.30 240.000 1.43 12000 28 1,852 21.27 104 02/15/17 18.9 0.44 232,000 1.52 20,000 3215 3,408 0.35 196 02/16/17 19.6 1 1 0.57 232,000 1.27 20,000 2204 3,260 0.48 211 02117/17 19.2 0.44 232,000 1.32 20,000 2128 2,593 0.40 137 2J,13f4�71� � �l252�A00 � �� 027R�9id7� W2521MIN 1� 02120/17 18.6 0.38 232,000 1.25 20,000 43 2,074 15.77 168 02/21/17 18.8 0.40 240,000 1.18 12,000 1539 1 2,297 0.49 110 02/22/17 18.8 0.35 236,000 1.18 16,000 2064 2,667 0.42 153 02/23/17 19.8 0.59 236,000 1.12 1 16,000 1704 2,593 0.50 1 129 02/24/17 20.4 1 0.62 236,000 1.23 16,000 2830 3,186 0.37 107 02/25i,1i7r•111112,5Z0001111 03r26I1i7 � 252I0001 � � � 02/27/17 19.7 0.18 238,000 1.22 14,000 2 2,519 331.93 147 02128/17 19.1 0.18 252.000 1521 2,667 0.57 128 252.000 252,000 252,000 AvsEa a S79i1� 1020� t#DIV(G 4000� t3iiG1 ■#DIV101 �0!5960 �SSiSQQ <G0011 L!0050 C<1G05f• Cat1'//01■ �0:47� f23215t61 i.351♦ �1i7!2941� it!670® i2!9491f f22!55� �44 Mmximum>• i20T4i �11.Q2Q' 01! 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LLI m MX • W . ry?��YIa' % �_ V Fly' �' 0❑ �HSLLN�H?HLL�f �1s1111 d' Q'- 1 0 7 111 s S 2' c{-❑ O 7 �ll j�LLS(J" K QQ - 0 O1 V W N I D m l0 m m m W A (p O D m W W m m W �V ®♦ n O N M` O N W O f� M0 t O h �m -aN M V m m n 40 W O Q O O O O O O O O O O O G D O O O O O O b O O O O O O Permit: WQ0004563 SOC: County: Catawba Region: Mooresville Contact Person: Mick Berry Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Compliance Inspection Report Effective: 02/01/15 Expiration: 01/31/20 Owner: City of Hickory Effective: Expiration: Facility: Hickory Regional Compost Facility and Catawba OR- 3200 20th Ave SE Title: City Manager Certification: Related Permits: NC0024279 City of Conover - Southeast WWTP NC0081370 City of Claremont - McLin Creek WWTP NC0032662 City of Claremont - North WWTP NC0040797 City of Hickory - Henry Fork VWVfP NC0020401 City of Hickory - Northeast WWTP NC0024252 City of Conover - Northeast WWVfP NC0039594 Town of Maiden - Maiden WWTP NC0036196 City of Newton - Clark Creek WWTP NC0025542 City of Hickory - Catawba WWTP Inspection Date: 04/10/2016 EntryTime: 11:OOAM Primary Inspector: Edward Watson Secondary Inspector(s): Maria Schutte Roberto Scheller Reason for Inspection: Routine Permit Inspection Type: Distribution of Residual Solids (503) Facility Status: Compliant ❑ Not Compliant Question Areas: Newton NC 28658 Phone: 828-323-7412 Phone: Exit Time: 12:20PM Phone: Inspection Type: Compliance Evaluation Miscellaneous Questions Record Keeping Sampling Pathogen and Vector Attraction (See attachment summary) Treatment Storage Page: 1 Permit: WQ0004563 Owner- Facility: City of Hickory Inspection Date: 04/10/2016 Inspection Type : Compliance Evaluation Reason for Visit: Routine Inspection Summary On April 7, 2016 Maria Schutte and Edward Watson from the Mooresville Regional Office (MRO) arrived at the Hickory Regional Composting Facitlity to perform a compliance inspection in accordance with permit WQ0004563. We met with Mr. Paul Spencer, Project Manager for Veolia. A copy of the permit was not available. MRO staff provided a copy of the permit to Mr. Spencer for his records. Based on the annual report review, several components were missing from the annual report. The missing items from the Annual report were received by mail on June 16, 2016. This site has a history of having odor problems. Odor scrubbers are in place, however, there may be an issue with sludge age causing the creation of Nitrifying bacteria which might be creating residual off- gassing at the package plant. It is possible that extended holding times of the residuals material being received from the consortium members may be contributing to an anoxide condition of the sludge thereby adding to odor issues. Mr. Spencer is using floor mats to aid in containing the odor. The compost piles were neat and no odors were dectected from the compost piles during the site visit. During a tour of the plant Mr. Spencer reviewed the composting process and we were able to view the tunnel reactor, the centrifuge and the drying area. There was some odor that was noticed in the processing area. On April 14, 2016 in a return visit to the Hickory Composting facility, Roberto Scheller accompanied Edward Watson to provide Mr. Spencer with technical assistance. During this visit, it was noticed that one of the aeration basins of the packlage plant appeared to be suffering from mechanical issues. It seems that either an air -line break or diffusers were not working properly and the aeration process was creating a roiling of the aeration tank fluids. Calculations were performed to determine the total tank volumes so that the liquid would be able to be transferred to a temporary holding area while the diffusers were cleaned or repaired. The roiling of the fluid could be causing a shearing effect, preventing the bacteria from performing digestion. During this visit a slug of fluid was collected and it appeared that polymer was floating on the top of the fluid column indicating too much polymer might be being added to the process. The technical assistance provided by Mr. Scheller was more for the purpose of operation of the package plant rather than the composting component of this facility. Additionally, it might be beneficial to receive sludge and supernate test results from the separate sludges recieved by the RCF. This information along with Biologic Oxygen Demand (B.O.D.) and Chemical Oxygen Demand (C.O.D.)testing may be helpful in assisting with process control at the RCF. Overall, the faciltiy is in compliance with the permit. However, recording keeping has suffered in the transfer of project managers. Page: 2 D D D x D D m m m m m m m D D w m m o- Z Z o- d 7 'O -O w Q Q x 2 U) n O 0 O O O m m D w a a or Cn � oo (D -• m �, w G o o .o S' w C 7 (O O_ N. w -6' w (n D m � 3 m a m J 7 3. Cn a CD _. O (D — O m 3 m m w m o m a LT � in .J m N' °o' J o o. Q � J :j w w cn .J a a o_ J .J J D w D m w G m oCD v m c m rt o D w c m CD a G) N w n n CD23 v C:. 0 G D o. W 0 0w w J N. m .J U) OFn.. � o cv � Q O, (D G •J �J CD CD o 0 3 a O A � m a m � 7 Q m O O O c 0 a a CD c• m a �J ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ . co (D ■ ■ ■ ■ ■ ■ ❑ ❑ ❑ ❑ . ■ ■ Z ❑ Z C7 (n O 3 W < 1.� Cn a o 0 CD RL W C7 C) m 3 x 2 x 3 m a, 3 m :� O 00 .. a (n N -0 cn m N O O o D m m 3 vai ua, = (DD M 3 j C7 O O (D o C) o D D m � m 7 0-w N' w O m m m rt j' O N 7 w O Q O 0_- O 3 Q CD o w w cn O O (n CD 7 cn o- N 0 C� n w w C cn D c z 00 (D �' A cn (p CL N c 3 Cn w m m 8 O 0 3 Cn N N N d O O co O w � y m 0 (n m m N D o m w o a 3 (D N cn 0 3 0 c N D i K CD CD y m (] O N D z W to N 3 El El ❑ 0Iz m K CD v � m �o o A p O O O C) A (3)rn W 7 O N CD 0 N -t O V CD 0 C) O 3 O w x m ') 0 m .z nGi c w 0 D O C ((DD Permit: W00004563 Owner - Facility: City of Hickory Inspection Date: 04/10/2016 Inspection Type : Compliance Evaluation Reason for Visit: Routine Record Keeping Yes No NA NE Do lab sheets support data reported on Residual Analysis Summary? M ❑ ❑ ❑ Are hauling records available? 0 ❑ ❑ ❑ Are hauling records maintained and up-to-date? ❑ ❑ ❑ # Has permittee been free of public complaints in last 12 months? 0 ❑ ❑ ❑ Has application occurred during Seasonal Restriction window? ❑ ❑ ❑ Comment: Monitoring wells are not required for this permit. No odor compliants have been received by the MRO for this site. This is a distribution only permit. Sampling Yes No NA NE Describe sampling: Sampling was discussed at the time of inspection, but not observed. The MRO has a copy of the sampling plan. Is sampling adequate? 0 ❑ ❑ ❑ Is sampling representative? N ❑ ❑ ❑ Comment: Sampling should be adequate if the proposed sampling plan is followed. Samples are collected as both drab and composite samDles, as stated in their sampling plan. Treatment Yes No NA NE Check all that apply Aerobic Digestion Anaerobic Digestion ❑ Alkaline Pasteurization (Class A) ❑ Alkaline Stabilization (Class B) ❑ Compost Drying Beds Other ❑ Comment: This facility generates compost from residuals received from 9 separate WWT facilities that compose a ASludge Consortium of contributors to the composting facility. The on -site drying bed type units provide aeration for additional curing and odor reduction. Type Yes No NA NE Land Application ❑ Distribution and Marketing Page: 4 F-1=1 ( I N V-2I1 iirl`t��a - L NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Donald van der Vaart Governor Secretary April 23, 2015 Mr. Kevin B. Greer, P.E. Asst. Public Services Director City of Hickory P.O. Box 398 Hickory, North Carolina 28603-0398 Subject: Acknowledgement of Receipt of the 2014 Annual Report Hickory Regional Compost Facility (RCF) and Catawba ORGRO Distribution Program - Permit No.: WQ0004563 Distribution of Residual Solids (503) Catawba County Dear Mr. Greer: The Mooresville Regional Office (MRO) received and reviewed the 2014 Annual Report for the above permit. The data submitted appears to reflect compliance with permit requirements. The MRO plans to conduct a facility inspection within the calendar year; however, should you have questions before then, I may be reached by phone at (704) 663-1699 or email (maria.schutte(aD-ncdenr.gov). Sincerely, < �A T* Maria Schutte, Environmental Specialist Mooresville Regional Office Water Quality Regional Operations Section Division of Water Resources, NCDENR CC:. Wayne Carroll, ,Project Manager, RCF (email) Ed Hardee, LAU Compliance, CO -Raleigh (email) Mooresville Regional Office 610 East Center Avenue, Suite 301, Mooresville, North Carolina 28115 Phone: 704-663-1699 l Fax: 704-663-60401 Customer Service:1-877-623-6748 Internet: www.ncdenr.gov An Equal Opportunity 1 Affirmative Action Employer — Made in part by recycled paper Permit: WQ0004563 SOC: County: Catawba Region: Mooresville Contact Person: Mick Berry Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Compliance Inspection Report Effective: 02/b1/15 Expiration: 01/31/20 owner: City of Hickory Effective: Expiration: Facility: Hickory Regional Compost Facility and Catawba OR, 3200 20th Ave SE Title: City Manager Certification: Related Permits: NCO024279 City of Conover - Southeast WWTP NCO081370 City of Claremont - McLin Creek WWTP NCO032662 City of Claremont - North WWTP NCO040797 City of Hickory - Henry Fork VWVfP NCO020401 City of Hickory - Northeast WWTP NCO024252 City of Conover- Northeast WWTP NCO039594 Town of Maiden - Maiden WWTP NCO036196 City of Newton - Clark Creek WWTP NCO025542 City of Hickory - Catawba WWTP Inspection Date: 04/10/2016 EntryTime: 11:00AM Primary Inspector: Edward Watson Secondary Inspector(s): Maria Schutte Roberto Scheller Reason for Inspection: Routine Permit Inspection Type: Distribution of Residual Solids (503) Facility Status: Compliant Not Compliant Question Areas: Newton NC 28658 Phone: 828-323-7412 Phone: Exit Time: 12:20PM Phone: Inspection Type: Compliance Evaluation Miscellaneous Questions Record Keeping Sampling Pathogen and Vector Attraction (See attachment summary) Treatment Storage Page: 1 I .t Permit: WQ0004563 Owner - Facility: City of Hickory Inspection Date: 04/10/2016 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: On April 7, 2016 Maria Schutte and Edward Watson from the Mooresville Regional Office (MRO) arrived at the Hickory Regional Composting Facitlity to perform a compliance inspection in accordance with permit WQ0004563. We met with Mr. Paul Spencer, Project Manager for Veolia. A copy of the permit was not available. MRO staff provided a copy of the permit to Mr. Spencer for his records. Based on the annual report review, several components were missing from the annual report. The missing items from the Annual report were received by mail on June 16, 2016. This site has a history of having odor problems. Odor scrubbers are in place, however, there may be an issue with sludge age causing the creation of Nitrifying bacteria which might be creating residual off- gassing at the package plant. It is possible that extended holding times of the residuals material being received from the consortium members may be contributing to an anoxide condition of the sludge thereby adding to odor issues. Mr. Spencer is using floor mats to aid in containing the odor. The compost piles were neat and no odors were dectected from the compost piles during the site visit. During a tour of the plant Mr. Spencer reviewed the composting process and we were able to view the tunnel reactor, the centrifuge and the drying area. There was some odor that was noticed in the processing area. On April 14, 2016 in a return visit to the Hickory Composting facility, Roberto Scheller accompanied Edward Watson to provide Mr. Spencer with technical assistance. During this visit, it was noticed that one of the aeration basins of the packlage plant appeared to be suffering from mechanical issues. It seems that either an air -line break or diffusers were not working properly and the aeration process was creating a roiling of the aeration tank fluids. Calculations were performed to determine the total tank volumes so that the liquid would be able to be transferred to a temporary holding area while the diffusers were cleaned or repaired. The roiling of the fluid could be causing a shearing effect, preventing the bacteria from performing digestion. During this visit a slug of fluid was collected and it appeared that polymer was floating on the top of the fluid column indicating too much polymer might be being added to the process. The technical assistance provided by Mr. Scheller was more for the purpose of operation of the package plant rather than the composting component of this facility. Additionally, it might be beneficial to receive sludge and supernate test results from the separate sludges recieved by the RCF. This information along with Biologic Oxygen Demand (B.O.D.) and Chemical Oxygen Demand (C.O.D.)testing may be helpful in assisting with process control at the RCF. Overall, the faciltiy is in compliance with the permit. However, recording keeping has suffered in the transfer of project managers. Page: 2 + a ' Permit: WQ0004563 Owner- Facility: City of Hickory Inspection Date: 04/10/2016 Inspection Type: Compliance Evaluation Reason for Visit: Routine Pathogen and Vector Attractidn Yes No NA NE a. Fecal coliform SM 9221 E (Class A or B) ❑ ❑ ❑ Class A, all test must be <1000 MPN/dry gram Geometric mean of 7 samples per monitoring period for class B<2.0*10E6 CFU/dry gram ❑ Fecal coliform SM 9222 D (Class B only) ❑ ❑ ❑ ❑ Geometric mean of 7 samples per monitoring period for class B<2.0*10E6 CFU/dry gram ❑ b. pH records for alkaline stabilization (Class A) ❑ ❑ 0 ❑ c. pH records for alkaline stabilization (Class B) ❑ ❑ ❑ ❑ Temperature corrected ❑ d. Salmonella (Class A, all test must be < 3MPN/4 gram day) ❑ ❑ 0 ❑ e. Time/Temp on: 0 ❑ ❑ ❑ Digester (MCRT) ❑ Compost Class A lime stabilization ❑ f. Volatile Solids Calculations ❑ ❑ ❑ g. Bench -top Aerobic/Anaerobic digestion results ❑ ❑ ❑ Comment: The product meets Class A residuals requirements by composting. Record Keeping Yes No NA NE Is GW monitoring being conducted, if required? ❑ 0 ❑ ❑ Are GW samples from all MWs sampled for all required parameters? ❑ ❑ M ❑ Are there any GW quality violations? ❑ ❑ ❑ Is GW-59A certification form completed for facility? ❑ ❑ 0 ❑ Is a copy of current permit on -site? M ❑ ❑ ❑ Are current metals and nutrient analysis available? ❑ ❑ ❑ Are nutrient and metal loading calculating most limiting parameters? 0 ❑ ❑ ❑ a. TCLP analysis? M ❑ ❑ ❑ b. SSFA (Standard Soil Fertility Analysis)? ❑ ❑ 0 ❑ Are PAN balances being maintained? ❑ ❑ 0 ❑ Are PAN balances within permit limits? ❑ ❑ 0 ❑ Has land application equipment been calibrated? ❑ ❑ 0 ❑ Are there pH records for alkaline stabilization? ❑ ❑ 0 ❑ Are there pH records for the land application site? ❑ ❑ M ❑ Are nutrient/crop removal practices in place? ❑ ❑ M ❑ Page: 3 Permit: WQ0004563 Owner - Facility: City of Hickory Inspection Date: 04/10/2016 Inspection Type : Compliance Evaluation Reason for Visit: Routine Record Keeping Yes No NA NE Do lab sheets support data reported on Residual Analysis Summary? 0 ❑ ❑ ❑ Are hauling records available? 0 ❑ ❑ ❑ Are hauling records maintained and up-to-date? ❑ ❑ ❑ # Has permittee been free of public complaints in last 12 months? 0 ❑ ❑ ❑ Has application occurred during Seasonal Restriction window? ❑ ❑ M ❑ Comment: Monitoring wells are not required for this permit. No odor compliants have been received by the MRO for this site. This is a distribution only permit. Sampling Yes No NA NE Describe sampling: Sampling was discussed at the time of inspection, but not observed. The MRO has a copy of the sampling plan. Is sampling adequate? ❑ ❑ ❑ Is sampling representative? 0 ❑ ❑ ❑ Comment: Sampling should be adequate if the proposed sampling plan is followed. Samples are collected as both grab and composite samples, as stated in their sampling plan. Treatment Yes No NA NE Check all that apply Aerobic Digestion Anaerobic Digestion ❑ Alkaline Pasteurization (Class A) ❑ Alkaline Stabilization (Class B) ❑ Compost Drying Beds Other ❑ Comment: This facility generates compost from residuals received from 9 separate WWT facilities that compose a ASludge Consortium of contributors to the composting facility. The on -site drying bed type units provide aeration for additional curing and odor reduction. Type Yes No NA NE Land Application ❑ Distribution and Marketing Page: 4 ATTACHMENT A — Approved Residuals Source -Generating Facilities City of hickory Residuals Source -Generating Facility Certification Date: February 1, 2015 Permit Number: W000O4563 Version 3.0 Facility County Permit Biological maximum Dry Tons I Monitoring Frequency for Non- vlonitoring Frequency for MetalsOwner I Number' Residuals j hazardous Determination = and Nutrients a ... — — per Year' City offfickory See Belot*, Catawba I See Below ( I i 4,818.00 (66.0%Ownerslti [ City offtickory Mckory WTP Catawba 01-18-010 NoI Included LilaAbove _._.............. Citycfliickory NoNteastWWTP Catawba NC0020401 Yes Included ._ n/a - n/a Above Citv of Hickory Catawba WWTP Catawba NC0025542 yes f Included nta n1a Above _ City of hickory Henry Fork WWTP Catawba NC0040797 Yes Included Above nia n/a j - t -- i Catawba County See Below Catawba See Below 1,350.50 (IS. 5% Ownership)_ City of Claremont Mcl,in Creek WWTP Catawba NC0081370 € Yes Included Above n/a I n/a _ CitvofClaremont North WWTP Catawba NC0032662 ' Yes IAboved n/a _ n/a City of Newton Clark Creek WWTP Catawba NC0036196 j Yes Included Above wa n/a Town of Maiden Maiden WWTP Catawba NC0039594 Yes Included n1a n1a Above Various — Domestic Septageb Catawba n/a yes Included j n1a n/a Above CitpofCataver See Below Catawba See Below 1,131.50 t15.5% Ownership) -- City of Conover Northeast WWTP Catawba .... _..... NC0024252 Yes Included n/a n/a Above City of Conover 1 Southeast WWTP Catawba NC0024279 Yes Included n/a n/a Above Total i 7,300.00 ' All permits for the facilities listed in the table above are issued/administered by the Division with the exception of the Hickory WTP, whose permit is issued.'administered by the Division of Environmentai Health. ' Only septage received from individuals holding a valid septage management firm permit issued by the Division of Waste Management, that is domestic in nature, and that is determined to be non- hazardous and non -toxic shall be accepted. Page 1 of 2 g-3 l—,0d5 A BRIEF HISTORY OF THE PRETREATMENT FACILITY 1990 — Facility start-up by the City 1992 — Second start-up by the City 1994 — PSG installed Odor Control System ($1.5 million addition) 1995 — PSG began operations In 1994, the City staff (which we hired) that was working on shutdown maintenance at the facility indicated they had concerns that the pretreatment system would not work. They indicated that the system was scaled down to get the needed "New and Innovated" technology grants needed to finance the system. They were involved in the first two start- ups and did not have any success in operating the pretreatment system. In their initial start-up there were problems with excessive foaming, overcapacity flows and loadings, solids loss, excessive sawdust entering the system and dirty effluent discharge. The effluent was so dirty they had to scrap using recycle water on the belt presses and used City water to clean the belts. In 1992, again the city attempted to operate the pretreatment system, and again had the same problems. This time the system was very odorous and the city covered with concrete slabs it to avoid any nuisance issues from the NC regulators. In 1992, the City of Newton restricted the effluent discharge flow from a six-inch line to a two-inch line. Apparently they were trying to equalize the flow. This resulted in the manhole surcharging within five minutes of discharge. Tim Muirhead and I met with the City of Newton's Utilities Director and persuaded him that they had no legal right to restrict the line and that any manhole overflow problems belonged to them. The original IUP permit had set limits in GPM not GPD. This indicated to me at the time that the flow volumes were a concern to the City of Newton and they felt it would have a negative impact on their WWTP. This was apparently an effort to equalize the flow to their facility. In 1995 on the initial PSG start-up we had assistance from other facilities and all indicated that pretreatment system would not be sufficient to treat filtrate from the belt presses. Upon the initial start-up, the pretreatment facility was seeded with waste activated sludge, only to be blown out in the effluent. The pumps were constantly stopped with sawdust to the point where sludge removal was impossible and discontinued until the centrifuge was installed and most to the sawdust was removed from the waste stream. Our original contract washed our hands from this situation. It resolved us from any surcharge monetary requirements from the City of Newton's SUO. The Consortium had to pay any surcharge fees. They paid to the tune of $100,000 per year. The contract also required us to provide a plan to what it would take to fix the system if the pretreatment system would not work. Tim Muirhead provided the plan to the Consortium in 1996 and indicated that the cost would be in excess of $1,000,000 for proper treatment including ammonia. The client declined. Shortly after, the City of Newton ended their ownership in the Compost Facility, leaving the other Consortium members with their debt service. PSG continued to operate the pretreatment the best as it could at that time, being under constraints of high flow from filtrate, and high loading of BOD and TSS. Permit limits were in violation, but the City of Newton wanted the surcharge money badly. So they change our permit requirements from MG/L to pounds per day, so we could easily meet the standards, but could reap the benefits of the surcharge. The City of Hickory was not pleased, with paying the surcharge, so they put in a discharge line, and pump station which would take our flow, along with the entire Sweetwater area, (which was theirs anyway, but let Newton have the revenue), and routed it to the City of Hickory's Henry Fork Wastewater Treatment Plant. They took control of the flow in March of 2006. Since Hickory is the lead agent and has the most capacity and usage, and the permit is in their name, they wanted us to continue to perform the effluent discharge flow monitoring, sampling and reporting. In 2006, the new permit went into effect and all the reporting parameters went back to MG/L limits. We had a difficult time meeting the MG/L. but with some modification and different operating scheme, we have been able to meet it most of the time. If a violation occurs, then we resample until we get into compliance. So far we have been able to meet those criteria. The city reviewed the previous 12 years of results and put very liberal MG/L parameters, but due to a change in operations, with the installation of a centrifuge, it has concentrated centrate strength which results in a high loading to the pretreatment facility. The city also requested to the State that the pretreatment be considered a side stream of their wastewater processes and be exempt from the pretreatment standards. The reply was if it goes into the collection line, it needs a permit. TDG has visited the site three times. We do have a "process control", although there is little process and little control but it will keep us from the contract requirement of being negligent. The facility is basically under designed. It is not designed to remove NH3, where we mostly exceed the permit limits, although other parameters do occasionally exceed permit limits. The pretreatment facility has had 88 permit violations (not all NH3) since 2006. It is of my opinion that the Hickory Pretreatment be taken off of the Hach Wims program, due to the fact that our main core of contract work is to operate and maintain the compost facility and those permit requirements. The City permit is a side stream with a long history. Our contract does not hold us liable for the violations, as long as we are not negligence. Our composting permit requirements are not on Hach Wims or neither is Balitmore. It was deemed superior to what Hack Wims could do since it is a 20 page site specific program geared for the Hickory Facility. Visits by: Kevin Jones JR Parish Hickory Regional Compost Facility IWT Process Control Sampling Data Vr✓���� Naar-15 Date TH Flow, MGD Rainfall % Solids pH Settleable Solids, mill. Dissolved Oxygen, mg/i SettlometerAnalysis Mixed Liquor WE Fina�Eft(uent Rainfall,- lndhes Influent Influerif. Aerationl: Basin Fina{-,I Effluent , ;. Influent '• .. °�� Final Effluent inil0ent- , Aeratioe'. Basin Final..Y Effluent.;. ` ` 30•Min _ _ 60 Mm,.' : Trnetar Muea Ligoar?n Floac pre Siudge Campaotion t Flce. 'Formation S6parriataMt Clarify MLS6�mg/1 MLVSS;. �;Pmg/I:F 03/01116 TU 0.0517 0.00 5.88 6.71 7.09 0.1 320.0 3.0 3.0 990 980 950 8.00 Ti ht Granular Cloud 4.400 3,960 03/02/15 WE 0.0512 0.20 5.90 6.89 7.21 0.1 110.0 3.6 0.3 990 960 930 8.00 Flu FluffyCloud 4900 4,410 03/03/15 TH 0.1025 0.00 5.95 6.90 7.33 0.1 31.0 3.7 0.2 990 990 900 8.00 Flu Granular Slight Tint 6,400 5,760 03/04/15 FR 0.1024 0.00 6.00 7.10 7.19 9.0 13.0 3.1 0.6 990 990 970 8.00 Flu FluffySlight Tint 4.200 3,780 ' 03105/15 ,. SA. 0A003 - _. 03106/15 SU 0.0072 - - 03/07/15 MO 0.0011 0.00 6.28 6.01 6.76 10.0 35.0 5.3 1.6 1 990 990 980 8.00 Fluffy Flu Clear 5100 4590 03/08/15 TU 0.0844 0.00 7.26 7.59 25.0 4.3 1.4 990 980 980 8.00 Fluffy Fluffy Slight Tint 4,466 4,019 03/09115 WE 0.0450 0.00 5.80 7.28 7.27 49.0 240.0 4.6 0.3 620 430 270 8.00 Fluffy Fluffy Cloudy 1,933 1740 03/10/15 TH 0.0704 0.00 5.64 7.14 7.39 4.5 0.3 4.3 4.1 980 940 670 8.00 Fluffy Fluffy Cloudy 3,933 3,540 03/11115 FR 0.0858 0.00 7.18 7.40 5.5 3.1 0.8 990 980 8.00 Fluffy Fluffy Cloudy 5,200 4,680 03/12/15 SA 0.0105, 0.00 D 03/13115. .. S. lf ,0.0018 0:10.. .. -.> •.: :.. :. - .. .. _- ;. ,... ,.,, _- ..-. ... .-; _.0`_ .. 03/14/15 MO 0.0035 0.00 5.55 5.81 6.98 9.0 4.5 2.5 4.3 995 970 8.00 Fluffy Fluffy Clear 4,600 4,140 03/15/15 TU 0.0119 0.00 5.62 7.35 7.33 12.0 270.0 1.6 0.1 995 970 950 8.00 Fluffy Fluffy SON Tint 6,300 5.670 03/16/15 WE 0.0995 0.00 5.88 7.18 7.44 0.1 19.0 1.2 0.1 980 970 950 8.00 loose Fluffy SII ht Tint 5,400 4.860 03/17/15 TH 0.0394 0.00 5.81 7.11 7.33 0.1 - 100.0 1 2.8 1.4 1 990 980 965 8.00 loose Fluffy Clear 4,800 4.320 03/18/15 FR 1.0770 0.00 6.38 7.48 7.49 0.1 250.0 2.3 0.1 995 990 970 8.00 Tight Granular Slight Tint 4,800 -4 320 03119l15 SA 0:0740 0.01"" ;.. _. - 0..- 03120115 - SU. 0.0000 0.00 - .- 0-. 03/21/15 MO 0.0030 0.01 5.72 7.34 7.68 0.1 33.0 3.3 2.7 990 990 980 8.00 Tight Granular Clear 4,700 4.230 03122/15 TU 0.0695 0.00 •5.61 7.36 7.53 1.5 500.0 2.0 10.1 990 980 960 8.00 Tight Granular Clear 5,600 5,040 03/23115 WE 0.0517 0.00 5.60 7.22 7.38 25.0 375.0 4.1 1.3 990 980 960 8.00 Tight Granular Clear 5,300 4770 03/24/15 TH 0.0457 0.00 1 6.40 7.10 1 7.33 1 2.6 72.0 6.3 1.7 980 930 820 8.00 Fluffy Fluffy Clear 3,400 3060 03/25/15 FR 0.0726 0.00 0 ::..03126/15 ..... SA 0.0019 - 0.00 - : .. _: ': ... - ,�. „k : ° ,. .. .. ,:., _ .. , . �. 0 - 03/27/15 SU: 0.0064 0.05 - .. .. .... 0,. 03/28/15 MO - 0.0095 0.01 6.21 5.12 6.02 45.0 3.0 4.8 5.9 950 640 510 8.00 Flu Light Slight Tint 4,500 4050 03/29/15 TU 0.0815 0.00 7.16 7.22 7.16 100.0 150.0 4.9 1.4 990 970 930 1.00 Fluffy Flu Slight Tint 6,900 6.210 . 03/30115 WE 0.1000 0.00 3400 6.47 7.38 7.34 0.1 41.0 5.2 1.7 985 970 940 1 8.00 Fluffy Slight Tint 7,600 6,840 03/31/15 TH 0.0469 0.00 3100 5.70 7.19 7.53 0.5 4.0 1.3 1.2 970 1 535 400 1 7.25 Fluffy Slight Tint 3,000 2,700 Avem a 0.0809 0.01 3 250 5.98 6.97 7.26 13.4 118.2 3.5 2.0 970 914 849 1 7.65 4,883 3,357 Maximum 1.0770 0.20 3,400 7.18 7.48 7.68 100.0 500.0 5.3 10.1 995 990 980 8.00 7 600 6 640 Minimum 0.0000 0.00 3 100 5.55 5.12 6.02 0.1 0.3 1.2 0.1 620 430 270 1.00 1,933 0 Date Final Effluent Final Effluent Final Effluent Final Effluent Final Effluent Return Sludge Waste Activated Sludge Process Control Calculations '4 Temp4oe,} SODr tngil AM Grab I TSS, milli , Lab TSS y mgS . •, 5PdH3-1t i mgfl`_�- TKN mg%I r54,.iI .l �, O&G}ingll E �iCopper, mgA , I--d-._, _ ,' ,Zinc, mg!(I cadmiunt� mgA'r.._. 1, Chromium; i mg/lr - Lead ;,e . mgA , ', IF+fie �,, a i ,N1 el;+mg/I. { •Rq6 mgn or /'Solids it 4f '�', RAS i gellons'i:; ; -WAS, in ar.%Solids WAS gallpns` Solids Loading, Ibs/day solids Under Aeration, Ibs sludge Age, days Sludge volume Index 03101/15 19.0 320 0.71 236,000 0.91 16,000 0 3,260 : #DN/01 223 03/02/15 19.1 110 0.57 228.000 1.23 24,000 " -0. 3,630 #DIV101 196 03/03/15 17.8 31 0.54 232,000 1.05 20.000 0 4,741 #DIVl01 155 .� 03/04/15 17.2 13 232 000 1.09 20.000 0 3,112 #DIV101 236 i 03105/15 252 000 03/06115 252,000 03107115 17.5 35 232,000 0.73 20,000 0 3.778 #DIVI01 194 03/08/15 17.5 25 232,000 1.00 20,000 0 3,309 #DIV101 219 03/09/15 18.5 240 232.000 1.20 20,000 0 1 432 #DN101 222 03/10/15 19.3 0.3 252.000 1.05 0 2,914 #DIV/01 239 03/11/15 19.1 5.5 KO.63 252,000 0 3852 #DIV101 188 03/12/15 252000 03/13115 252,000 03/14/15 20.7 9 232 000 0.87 20,000 0 3,408 #DN/01 211 03115115 21.2 12 52000 1.18 200 000 0 4 667 #DIV/01 154 03/16/15 21.0 0.1 240,000 1.24 12000 0 4,001 #DIV/OI 180 03117/15 22.0 0.1 236,000 0.92 16,000 0 3,556 1 #DIV/01 204 03/18/15 21.1 0.1 0.56 236,000 0.97 16,000 0 3,556 #DIV101 206 03/19/15 1 1 252.000 03/20/15 252,000 03121/15 21.3 0.1 0.54 236,000 0.83 16,000 0 3,482 #DIVl01 211 03/22/15 21.0 1.5 0.87 227,000 0.82 25,000 0 4,14 #DIV/01 175 03123/15 20.9 25 236,000 0.71 16,000 0 3,926 #DN/01 185 03124/15 21.4 2.6 236,000 0.76 16,000 0 2 519 #DIV101 274 03/25/15 160 215 0.0244 0.0983 252,000 03/26115 252,000 03/27/15 ja 252,000 03/28115 22.3 45 236,000 1.17 16,000 0 3.334 #DN/01 142 03/29115 21.7 100 222.000 0.96 30,000 0 5,112 #DIV/01 141 03/30/15 20.8 0.1 222 000 0.57 30,00 22836 5,630 0.65 128 03/31/15 21.0 0.45 240,000 1.12 12,000 1213 2,223 0.60 178 Averse #DIV/01 44 215 1 1 <S 0.0244 0.0983 1 1 1 10.64 233,774 0.97 28,2,10 184 3,618 #DIV/01 194 Maximum 22.3 0 320 160 215 <5 0.0244 0.0983 1.27 252,000 1.24 200,000 2,836 5,630 #DIV101 274 Minimum 17.2 0 0 1 160 1 215 1 1 <5 1 0.0244 1 - 0.0983 1 1 1 1 0.12 1 52.000 1 0.57 1 12,000 1 0 1 1,432 1#DN101 128 SAMPLING PLAN TEMPERATURE AIL : Operators take tunnel temperatures with a six-foot thermometer. The heights of the tunnels are twelve feet giving us the capability to reach the center of the mass. There are seven sampling ports along the top of the tunnels from the front to the back. After discharge the compost is put on an aerated curing pad for further curing and maturation of the product. During this time (from 30 to 40 days) temperatures are again recorded with six foot thermometers into the center of the mass and recorded. Temperature probes are calibrated weekly using a certified calibrated thermometer, which is certified annually. PROCESS CONTROL SAMPLING Receiving: Each truck that delivers provides a sample from their load. Each sample is tested for pH and its dry solids content. Amendment Receiving: One composite grab sample is made and is tested for dry solids and weighed for density. Dewatering: Four grab samples are collected throughout the day of the influent, discharge, and effluent. These are tested for dry solids. The discharge is weighed for density. Composting: One grab sample is collected for each tunnel of the four tunnels infeed and outfeed. These are tested for dry solids and weighed for density. Odor Control. Daily pH and Total Chlorine Residual. Weekly air monitoring: Ammonia, Amines, Hydrogen Sulfide, Dimethyl Sulfide, Dimethyl Disulfide and Methyl Mercaptan are tested on the influent and effluent of the odor control systems. Pretreatment: Monthly composite sampling per the City of Hickory's Pretreatment Permit. STATE AND FEDERAL SAMPLING METALS: Lab: Pace Analytical NC Certification IDs North Carolina Drinking water Certification #: 37706 North Carolina Field Services Certification #: 5342 North Carolina Wastewater Certification: #: 12 ONTHL The product from the oldest and nearest pile that is next to be distributed is sampled at six discrete areas. Three are about one foot deep, and three from the closest to the center of the pile as possible. This sample is a grab and composite and is tested for: Arsenic Cadmium Copper Lead Molybdenum Nickel Selenium Zinc Mercury Zinc Percent Moisture Total Percent Solids NUTRIENTS: Lab: Pace Analytical I MONTHL The product from the oldest and nearest pile that is next to be distributed is sampled at six discrete areas. Three are about one foot deep, and three from the closest to the center of the pile as possible. This sample is a grab and composite and is tested for (and the above metals): Aluminum Magnesium Phosphorous Ammonia -Nitrogen Potassium Sodium Calcium Ammonia Nitrogen Nitrite -Nitrite Nitrogen Total Kjeldahl Nitrogen Total Nitrogen pH Plant Available Nitrogen (by calculation) Fecal — Test performed by Statesville Analytical Lab NC Certification IDs NC Certification #:440 NCDW Certification #: 37755 EPA NC00909 TCLP: Lab: Pace Analytical [ANNUALLY: The product from the oldest and nearest pile that is next to be distributed is sampled at six discrete areas. Three are about one foot deep, and three from the closest to the center of the pile as possible. This sample is a grab and composite and is tested for: TCLP , corrosivity, ignitability and reactivity, as required by permit. Samplers: Project Manager — Paul Spencer Operations Manager — Chris Johnson Lead Operator — W.-MONTHLYCERTIFI-7t�I ON STAT 1� & A., 14CDENR North Carolina Department of Environment and Natural Resources June 3, 2014 Mr. Kevin B. Greer, P.E. Asst. Public Services Director City of Hickory P.O. Box 398 Hickory, North Carolina 28603-0398 John E. Skvarla, III Secretary Subject: Non -Discharge Permit Inspection and Acknowledgement of Receipt of 2013 Annual Report Hickory Regional Compost Facility (RCF) and Catawba ORGRO Distribution Program - Permit No.: WQ0004563 Distribution of Residual Solids (503) Catawba County Dear Mr. Greer: Staff of the Mooresville'Regional Office (MRO) conducted a compliance inspection on May 7tn 2014, which included a records review and site visit to the Hickory RCF. We would like to thank Mr. Wayne Carroll for his time, and the facility tour. On -site records and data submitted with the 2013 annual report appear to meet permit requirements. The processing area exhibited some strong odors; however, both the final compost storage and sludge receiving areas appeared clean, well maintained and were free of odors, at the time of inspection. Please note the current permit will expire on January 31, 2015. Yourpermit requires renewal 180 days prior to expiration, which means that a renewal application is due on July 31, 2014. Mr. Carroll has already requested and received a copy of the renewal application form. The attached inspection report should be self-explanatory; however, if you have questions about the report or your permit renewal, please contact me by phone (704-235-2184) or email (maria. schutteQncdenr.gov). Sincerely, Maria Schutte, Environmental Specialist Mooresville Regional Office Water Quality Regional Operations Section Division -of- later -Resources; NODE-NFZ Attachment: Inspection Report May 2014 CC: Wayne Carroll, Project Manager, RCF (email) Ed Hardee, IAU Compliance, CO -Raleigh (email) Mooresville Regional Office, 610 East Center Avenue, Mooresville, North Carolina 28155 Phone: 704-663-16991 Internet: www.ncdenr.gov An Equal Opportunity 1 Affirmative Action Employer— Made in part by recycled paper State of North Carolina Department of Environment and 'Natural Resources Division of Water Resources Pat McCrory, Governor John E. Skvarla, III, Secretary NON -DISCHARGE COMPLIANCE INSPECTION GENERAL INFORMATION City/Town/Owner: City of Hickory County: Catawba Permit No.: WQ0004563 Issued: 02/03/2006 Expiration: 01/31/2015 Permittee Contact: Kevin Greer, PE (Asst. Public Services Director) Telephone No.: 828-323-7427 Compost Facility Contact Name: Wayne Carroll (Project Manager) Telephone No.: 828-465-1401 Reason for Inspection X ROUTINE COMPLAINT FOLLOW-UP OTHER Type of inspection Collection System Spray Irrigation X Sludge Other Inspection Date(s): May 7, 2014 Inspection Summary: (additional comments may be included on attached pages) The Hickory RCF residuals. processing and storage, and records management appeared very well maintained, and.in compliance with permit conditions, at the time of inspection. ' Per conversation with Mr. Carroll, the RCF occasionally receives an odor complaint from neighbors, but no issues have been reported to the MRO. The current permit will expire on January 31 2015 A renewal application is due July 31 2014 as noted in the cover -letter. Is a follow-up inspection necessary _yes X no Inspector(s): Maria Schutte - Environmental Specialist Telephone No.: 704-663-1699 Fax No.: 704-663-6040 Date of Inspection: May 7"', 2014 Zesiduals Inspection .y of Hickory RCF N/A -not applicable N/E-not evaluated al i,a.uu t-yptication (class B) Record Keening * X Distribution and Marketing (class A) Y Copy of current permit available at residual generating site Y Current metals and nutrient analysis (see permit for frequency) Y TCLP analysis, NA SSFA (Standard Soil Fertility Analysis) NA Nutrient and metals loading calculations (to determine most limiting parameter) YTD Y Hauling records (# gal and/or ton hauled during calendar year to date) NA Field loading records, NA Field site maps and information NA Records of lime purchased Y Pathogen and VAR pg. 2 * Comments: The 2013 Annual Report was reviewed prior to inspection Data reviewed in the AR and on site records to date, reflect compliance with permit requirements This acility does an excellent job of maintaining all records from material processing through distribution Pathogen & Vector Attraction Reduction records Fecal coliform X Fecal (Class A (PFRP), all tests must be < 1000 MPN/g. of total solids (dry weight) X Compost (Time & Temperature Logs) Treatment Compost Windrow Aerated Static Pile X In -vessel X Other Comments: Per previous inspection reports Hickory uses both in -vessel and aerated static pile methods of composting. Transport NA Spill control plan in transport vehicle? NE Does transport vehicle appear to be maintained? NE Comments: This facility does not haul material. The final compost distribution is recorded and maintained on computer. Per previous inspection reports wastewater plants belonging to the consortium transport WWTP residuals to this facility for processing. Storazous znspPsG ion--report(s), Compost storage: There is a cement curing pad for final curing and product storage. Sludge Receiving Station Storage: In -ground tank holds 2 days of storage Aerated Mixed X Odors present N Vectors present N Distribution of Residuals Inspection WQ0004563 City of Hickory RCF Sampling The sampling procedure and how the temperature probes work was discussed but an acti41 sampling event was not observed during this inspection. Is sampling adequate? Y Is sampling representative? Y Monitoring well(s) Y/N: N If yes, location of well(s): This permit currently does not require groundwater monitoring Odors/vectors Odors present N Vectors present N Comments: Odors were quite strong within the processing acility; however, the final composting storage and residuals receiving areas were free of odors and vectors at the time of inspection Per conversation with Mr. Carroll, outdoor odors from the RCF are strongest in the mornings and some neighbors will periodically_ complain; however, these occurrences have not been reported to the MRO Other noted conditions: Mr. Carroll has already requested and received a renewal application via email. The form is also available on-line at- http://portal.nedenr.org/web/wq/aps/lau/applications North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary AQUIFER PROTECTION SECTION September 21, 2011 Mr. Charles Hansen, Public Utilities Director City of Hickory Post Office Box 398 Hickory, NC 28603-0398 Subject: Hickory Compost Inspection Permit No. WQ0004563 Catawba County Dear Mr. Hansen: Enclosed is report for the conducted on September 9, 2011. This inspection evaluated conditions of the composting area associated with City of Hickory RCF. No odor issues were reported for 2010 to the MRO office. A review of the conditions around the windrow composting area reflects good management of area. Storm -water and lechate collection drains appear to be working appropriately. In 2009, North Carolina enacted SL 2009-406 and in 2010, North Carolina enacted 2010-177. Both laws extended coverage of certain government permits and approvals that were current and valid between Jan. 1, 2008 and Dec. 31, 2010 under Chapter 23, Article 21 of the North Carolina General Statutes. Please note that with the passing of the above State Laws, your permit was extended to January 31, 2015. Sincerely, Ellen Huffman Environmental Specialist Attachment cc: Wayne Carroll, Veolia Water, Hickory Regional Compost Facility Ed Hardee, LAU Residuals Program Coordinator MRO files Division of Water Quality I Aquifer Protection Section 1 Mooresville Regional Office 610 East Center Avenue, Suite 301, Mooresville, North Carolina 28115 Phone: 704-663-16991 Fax: 704-663-60401 Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org Nne orthCarohna XqA( a`lb t n 1: oa1 nnn 4r ih, l Gfri—C ,e AM;— Cmnlnvor State of North Carolina Department of Environment and Natural Resources DMsi®n of Water Quality Beverly E. Purdue, Governor Dee Freeman, Secretary Coleen H. Sullins, Director NON -DISCHARGE COMPLIANCE INSPECTION GENERAL INFORMATION City/Town/Owner City of Hickory RCF Non -Discharge Permit No. WQ0004563 Issuance Date 02/03/2006 Permittee Contact Chuck Hansen ORC Name Wayne Carroll 24hr Contact Name Wayne Carroll Reason for Inspection County Catawba NPDES- includes 10 sources, see file Expiration Date 01/31/2015* Telephone No. 828/323-7406 Telephone No. 828/465-1401 Telephone No. 828/465-1401 X ROUTINE COMPLAINT FOLLOW-UP OTHER fy2e of inspection Collection System Spray Irrigation X Sludge Other Important notice *In 2009, North Carolina enacted SL 2009-406 and in 2010, North Carolina enacted 2010-177. Both laws extended coverage of certain government permits and approvals that were current and valid between Jan. 1, 2008 and Dec. 31, 2010 under Chapter 23, Article 21 of the North Carolina General Statutes. Please note that with the passing of the above State Laws, your permit was extended to January 31, 2015, Inspection Summary: No odor issues were reported for 2010 to the MRO office. A review of the conditions around the windrow composting area reflects good management of area. Storm -water and lechate collection drains appear to be working appropriately. At the time of inspection, the detention time for the tunnel composting area is averaging >20 days and the aerated static pile composting process is averaging 30+ days. Standard operating practices include the recycling on non spec materials back through the composting process. Is a follow-up inspection necessary _yes X no Inspector(s) Name(s)/Title(s) Ellen B. Huffman /Environmental Specialist Telephone No. 704/235-2186 Fax No. 704/663-6040 email. Ellen.huffman a(�ncdenr.gov Date of Inspection 09/09/2011 Residuals Inspection WQ0004563 September 9, 2011 Type of Residual Land Application (class B) X Distribution and Marketing (class A) Y-yes N-no N/A -not applicable N/E- not evaluated. Record Beeping Y Copy of current permit available at residual generating site Y Current metals and nutrient analysis (see permit for frequency) Y TCLP analysis N/A SSFA (Standard Soil Fertility Analysis) N/A Nutrient and metals loading calculations N/E Hauling records- # gal/tons hauled during calendar year to date N/A Field loading records N/A Field site maps and information N/A Records of lime purchased Y Pathogen & Vector Attraction Reduction Comments: 2010 annual report review reflects compliance. Pathogen & Vector Attraction Reduction records Fecal coliform X Salmonella (Class A (PFRP), all tests must be < 4MPN / 4 grams dry) Compost X Volatile Solids Calculations X Treatment Compost Windrow Aerated Static Pile X In -vessel X Other Comments: Hickory uses both in -vessel and aerated static pile methods of.composting. Hickory meets the 503 criteria for both processes. Transport N/A Permit in transport vehicle? Spill control plan in transport vehicle? Does transport vehicle appear to be maintained? Comments: Wastewater plants belonging to the consortium transport wwtp sludges to this facility for processing. Compost Storage Cement curing pad for final curing and final product storage. The pad has 15 days of space for final product storage at the current volume of sludge received for treatment. Sludge Receiving Station Storage: In -ground tank holds 2 days of storage Aerated Mixed X Is Inspection 563 September 9, 2011 page 3 of 3 Storage Comments: The sludge receiving area has a spill control plan in place. Sludge and septage is off loaded into the receiving area that has an average 2 days of storage capacity at regular receiving rates. Shut down of dewatering lasting more than two days will also shut down sludge receiving. Wastewater plants using this facility will have to cease sludge disposal. A shut down can have an effect on effluent quality, depending on the storage capacity at the wastewater treatment plants. Sampling Describe Sampling. Sampling is performed according to EPA 40 CFR part 503 guidelines. Is sampling adequate X Is sampling representative X Monitoring well(s) in permit: No If yes, Location of well(s) Odors/vectors Odors present N Vectors present N Minimal odors were only noticeable in the immediate vicinity of processing areas and were not considered strong enough to be a nuisance at the time of inspection. Flies were minimal in and around the facility. Describe any nuisance conditions and any corrective actions needed. None. A41 TA NC®ENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Mr. Charles Hansen, Public Utilities Director City of Hickory Post Office Box 398' Hickory, NC 28603-0398 Dear Mr. Hansen: Division of Water Quality Coleen H. Sullins Dee Freeman Director Secretary AQUIFER PROTECTION SECTION February 04, 2010 Subject: Hickory Compost Inspection Permit No. W00004563 Catawba County Enclosed is report for the conducted on January 27, 2010. This inspection evaluated conditions of the composting area associated with City of Hickory RCF.. An evaluation of the conditions around the windrow composting area reflects that recent area -wide heavy rains (high precipitation) appeared to have had minimal run off issues from the composting area. Storm - water and lechate collection drains worked as designed. Please note that On October 8, 2009, Session Law 2009-406 extended coverage of certain Division of Water Quality (DWQ) permits. This permit has been extended and will not expire until January 31, 2013. Sincerely, Ellen Huffman Environmental'Specialist Attachment cc: Wayne Carroll, Veolia Water, Hickory Regional Compost Facility Ed Hardee, LAU Residuals Program Coordinator MRO files Division of Water Quality / Aquifer Protection Section / Mooresville Regional Office 610 East Center Avenue, Suite 301, Mooresville, North Carolina 28115 Phone: 704-663-16991 Fax: 704-663-60401 Customer Service: 1-877-623-6748 Internet mvw.ncwaterquality.org One NorthCarohna State of North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly E. Purdue, Governor Dee Freeman, Secretary Coleen H. Sullins, Director NON -DISCHARGE COMPLIANCE INSPECTION GENERAL INFORMATION City/Town/Owner City of Hickory RCF Non -Discharge Permit No. W00004563 Issuance Date 02/03/2006 Permittee Contact Chuck Hansen ORC Name Wayne Carroll 24hr Contact Name Wayne Carroll Reason for Inspection County Catawba NPDES-includes 10 sources; see file Expiration Date 01 /31 /2011 * Telephone No. 828/323-7406 Telephone No. 828/465-1401 Telephone No. 828/465-1401 X ROUTINE COMPLAINT FOLLOW-UP OTHER Type of inspection Collection System Spray Irrigation X Sludge Other Summary: No serious issues were reported for 2009 except for the un-permitted source incident with material from Pierre Foods via the Town of Clairmont's McLin wwtp. Currently, the facility is experiencing typical winter moisture in the windrow composting area. A review of the conditions around the windrow composting area reflects that recent area wide heavy rains appeared not to cause run off issues from the composting area. Storm -water and lechate collection drains worked as designed. At the time of inspection, the detention time for the tunnel composting area is 20 days and the aerated static pile composting process is running 30-45 days. *On October 8, 2009, Session Law 2009-406 extended coverage of certain Division of Water Quality (DWQ) permits. This permit has been extended to August 31, 2013. Is a follow-up inspection necessary_yes X no r Inspector(s) Name(s)/Title(s) Ellen B. Huffman /Environmental Specialist c Telephone No. 704/663-1699 Fax No. 704/663-6040 Date of Inspection 01/27/2010 nspection i3 January 27, 2010 Type of Residual Land Application (class B) X Distribution and Marketing (class A) Y-yes N-no N/A -not applicable N/E- not evaluated. Record Keeping Y/N Y Copy of current permit available at residual generating site Y Current metals and nutrient analysis (see permit for frequency) Y TCLP analysis N/A SSFA (Standard Soil Fertility Analysis) N/A Nutrient and metals loading calculations N/E Hauling records- # gal/tons hauled during calendar year to date N/A Field loading records N/A Field site maps and information N/A Records of lime purchased Y Pathogen & Vector Attraction Reduction Comments: Will review annual report for 2009 when submitted. Pathogen & Vector Attraction Reduction records Fecal coliform X Salmonella (Class A (PFRP), all tests must be < 4MPN / 4 grams dry) Compost X Volatile Solids Calculations X Treatment Compost Windrow Aerated Static Pile X In -vessel, X Other page 2 of 3 Comments: Hickory uses both in -vessel and aerated static pile methods of composting. Hickory meets the 503 criteria for both processes. Transport N/A Permit in transport vehicle? Spill control plan in transport vehicle? Does transport vehicle appear to be maintained? Comments: Wastewater plants belonging to the consortium transport,wwtp sludges to this facility for processing. Residuals Inspection Storage Number of months storage: Describe storage: For final product storage : Cement curing pad for final curing and final product storage. The pad has 15 days of space for final product storage at the current volume of sludge_ received for treatment. Sludge Receiving Station: In -ground tank only holds 2 days of storage for sludge to be composted. Aerated Mixed X Comments: The sludge receiving area has a spill control plan in place. Sludge/septage is trucked in, and two days storage is available at the current receiving rate. Should the dewatering process at composting facility have to be shut down for more than two days, sludge contributors would have to use on site wastewater plant storage or make other emergency plans for sludge disposal. Sampling Describe Sampling. Sampling is performed according to EPA 40 CFR part 503 guidelines. Is sampling adequate X Is sampling representative X Monitoring well(s) in permit: No If yes, Location of well(s) Odors/vectors Odors present N Vectors present N Describe any nuisance conditions and any corrective actions needed. Minimal odors were only noticeable in the immediate vicinity of processing areas and were not considered strong enough to be a nuisance at the time of inspection. No flies or other vectors in problematic numbers were observed at the facility. Michael F. Easley, Governor rZIN William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director L 11 Division of Water Quality September 15, 2008 Mr. Charles Hansen, Public Utilities Director City of Hickory Post Office Box 398 Hickory, NC 28603-0398 Subject: Hickory Compost Inspection Permit No. W00004563 Catawba County Dear Mr. Hansen: Enclosed you will find the report for the compliance inspection that was conducted on September 3, 2008. The report should be self-explanatory but should you have any questions, please call me at 704/235- 2186. Sincerely, Ellen Huffman Environmental Specialist Attachment cc: Wayne Carroll, Violia Water, Hickory Regional Compost Facility Ed Hardee, LAU Residuals Program Coordinator MRO files Nne orthCarolina Division of Water Quality / Aquifer Protection Section / Mooresville Regional Office Phone: (704) 663-1699 Fax: (704) 663-6040 T Ja��ta � 610 East Center Avenue, Suite 301, Mooresville, NC 28115 Internet: http://gw.ehnr.state. nc. us V V [` State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr. Secretary Coleen H. Sullins, Director NON -DISCHARGE COMPLIANCE INSPECTION GENERAL INFORMATION City/Town/Owner City of Hickory RCF Non -Discharge Permit No. WQ0004563 Issuance Date 02/03/2006 Permittee Contact Chuck Hansen ORC Name Wayne Carroll 24hr Contact Name Wade Carroll Reason for Inspection County Catawba NPDES-includes 10 sources, see file Expiration Date 01/31/2011 Telephone No. 828/323-7406 Telephone No. 828/465-1401 Telephone No. 828/465-1401 X ROUTINE COMPLAINT FOLLOW-UP OTHER Type of inspection Collection System Spray Irrigation X Sludge Other Inspection Summary: (additional comments may be included on attached pages) The last inspection was on March 06, 2007. Review of the 2007 annual report reflects compliance. Hickory uses both in -vessel and aerated static pile methods of composting consecutively. The facility appeared to be well maintained. Outside odors were typical of composting and not found to be overpowering at the time of this inspection. There have been no odor complaints for this year to date. Is a follow-up inspection necessary _yes X no Inspector(s) Name(s)/Title(s) Ellen B. Huffman /Environmental Specialis Telephone No. 704/663-1699 Fax No. 704/663-6040 Date of Inspection 09/03/2008 is Inspection 63 Hickory Regional Compost Facility 09/03/2,008 -type of -tcesidual Land Application (class B) _X_Distribution and Marketing (class A) Y- Yes, N-No, N/A -not applicable, N/E- not evaluated Record Keeping Y/N Y Copy of current permit available at residual generating site Y Current metals and nutrient analysis (see permit for frequency) Y TCLP analysis n/a SSFA (Standard Soil Fertility Analysis) Y Nutrient and metals Y Hauling records- # gal/tons hauled during calendar year to date N/A Field loading records n/a Field site maps and information N/A Records of lime purchased Y Pathogen & Vector Attraction Reduction Comments: All records reflect compliance and were available for review. Pathogen & Vector Attraction Reduction records Fecal coliform X Salmonella (Class A, all tests must be < 3MPN / 4 grams dry) Time / Temp records Compost X Volatile Solids Calculations X Treatment Compost Windrow Aerated Static Pile X* In -vessel X Other Pg 2 Comments: Hickory uses both in -vessel and aerated static pile methods of composting together. Hickory meets the 503 criteria for both processes. Transport N/A Permit in transport vehicle? Spill control plan in transport vehicle? Does transport vehicle appear to be maintained? Comments: Residuals Inspection WQ0004563 Hickory Regional Compost Facility Storage Number of months storage Describe storage: Cement curing pad for final curing and final product storage. The pad has 15 days of space for final product storage at the current volume of sludge received for treatment. Res. Sludge receiving tank only holds 2 days of storage for incoming sludge for processing. Aerated Mixed X Comments: The sludge receiving area has a spill control plan in place. Sludge/septage is trucked in, and two days storage is available at the current receiving rate. Should the composting facility have to be shut down for more than two days, each sludge source would have to store sludge at the generating facility. The storage area for compost has storm water controls in place. Sampling Describe Sampling. Sampling is performed according to EPA 40 CFR part 503 guidelines. Is sampling adequate X Is sampling representative X Monitoring well(s) in permit: No If yes, Location of, well(s) Odors/vectors Odors present N Vectors present N Describe any nuisance conditions and any corrective actions needed. No actions needed. Minimal odors were only noticeable in the immediate vicinity of processing areas and were not considered strong enough to be a nuisance at the time of inspection. No flies or other vectors were noticeable in any area of the facility. Michael F. Easley, Governor G William G. Ross Jr., Secretary V�ILE North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality Aquifer Protection Section April 10, 2007 Mr. Kevin Greer, P.E., Asst. Director, Public Utilities City of Hickory Post Office Box 398 Hickory, NC 28603-0398 Subject: Hickory Compost Inspection Permit No. WQ0004563 Catawba County Dear Mr. Greer: Please find enclosed the Hickory Class A Compost Facility inspection report for the inspection that was conducted on March 6, 2007. It was noted that an anonymous complaint was received on February 6, 2007, regarding a possible chemical spill. A recent documented pipe repair at the facility was observed during the plant walk through. Dirt had been disturbed/replaced around the pipe repair area near the sludge receiving station air scrubbers. No other spill areas were found during this inspection. The facility was found compliant. The report should be self-explanatory, however, if you have any questions, please contact me at (704) 663-1699. Sincerely, ,,,Ellen B. Huffman Environmental Specialist, DWQ, MRO Attachment cc: Central Files MRO WQ APS, files Wayne Carroll, Project Manager v NCDENR Customer Service Mooresville Regional Office, 610 E. Center Avenue, Mooresville, NC 28115 PHONE (704) 663-1699 1 877-623-6748 FAX (704) 663-6040 State of'North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr. Secretary Alan W. Klimek, P.E. Director Ar'T4:?';W'j NCDENR NON -DISCHARGE COMPLIANCE INSPECTION GENERAL INFORMATION City/Town/Owner City of Hickory RCF Non -Discharge Permit No. W00004563 Issuance Date April 17, 2003 Permittee Contact Kevin Greer ORC Name Wayne Carroll, Proj. Mgr 24hr Contact Name Wayne Carroll Reason for Inspection County Catawba NPDES-includes 10 sources, see file Expiration Date May 31, 2006 Telephone No. 828/323-7448 (Hickory) Telephone No. 828/465-1401 Telephone No. 828/465-1401 X ROUTINE X COMPLAINT FOLLOW-UP OTHER Type of inspection Collection System Spray Irrigation X Sludge Other Inspection Summary: (additional comments may be included on attached pages) A compliance inspection was conducted on March 6, 2007. Review of the 2006 annual report reflects compliance. This office has received no odor complaints for 2006. Hickory uses an vessel process in combination with aerated static pile method of composting. Sludge and septage from multiple permitted sources, is trucked to the facility for processing. Sludge for processing is stored in underground.tanks. At the current receiving rate, there is approximately two days of storage. Should the composting facility have to be shut down for more than two days, sludge sources would have to use their own on -site storage. An anonymous complaint was received on February 6, 2007, regarding a possible chemical spill. A recent documented pipe repair at the facility was observed during the plant walk through. Dirt had been disturbed/replaced around the pipe repair area near the sludge receiving station air scrubbers. No other spill areas were found during this inspection. Is a follow-up inspection necessary _yes X no Inspector(s) Name(s)/Title(s) Ellen B. Huffman /Environmental Specialist Telephone No. 704/663-1699 Fax No. 704/663-6040 Date of Inspection 03/06/2007 Residuals Inspection Type of Residual Land Application (class B) X Distribution and Marketing (class A) Record Keeping Y/N Y Copy of current permit available at residual generating site Y Current metals and nutrient analysis (see permit for frequency) Y TCLP analysis N/A SSFA (Standard Soil Fertility Analysis) N/A Nutrient and metals loading calculations (to determine most limiting parameter) YTD! Y Hauling records- # gal/tons hauled during calendar year to date N/A Field loading records N/A Field site maps and information N/A Records of lime purchased Y Pathogen & Vector Attraction Reduction Comments: All records reflect compliance and were available for review. Pathogen & Vector Attraction Reduction records (check which methods apply) Fecal coliform X Salmonella (Class A (PFRP), all tests must be < 4MPN / 4 grams dry) Time / Temp records Compost X Volatile Solids Calculations X Treatment Compost (check treatment type used) Windrow Aerated Static Pile X In -vessel X Other Comments: Hickory uses both in -vessel and aerated static pile methods of composting. It was suggested during the last inspection that the facility check calibration of the temperature probes on a regular basis. The calibration log is currently kept in the on -site laboratory. Hickory meets the 503 criteria for both processes. Transport N/A Permit in transport vehicle? Spill control plan in transport vehicle? Does transport vehicle appear to be maintained? Comments: ispection Number of months storage Res. pg 3 Describe storage: For final product storage : Cement curing pad for final curing; and final product storage. The pad has 15 days of space for final product storage at the current volume of sludge received for treatment. Sludge Receiving Station: In -ground tank only holds ? days of storage for sludge to be zn composted. Aerated Mixed X Comments: The sludge receiving area has a spill control plan in place. Sludge/septage is trucked in, and two days storage is available at the current receiving rate. Should the composting facility have to be shut down for more than two days, each sludge source would have to use on site plant storage. The storage area for compost has storm water controls in place. Samplin Describe Sampling. Sampling is performed according to EPA 40 CFR part 503 guidelines. Is sampling adequate X Is sampling representative X Monitoring well(s) in permit: No If yes, Location of well(s) Odors/vectors Odors present N Vectors present N Describe any nuisance conditions and any corrective actions needed. Minimal odors were only noticeable in the immediate vicinityprocessing areas and were not considered strong enough to be a nuisance at the time of inspection (around 11:00 AM). No flies or other vectors in problematic numbers were observed at the facility. Beverly Eaves Perdue Governor Mr. Patrick Niland Town of Claremont 3301 E. Main Street Claremont, NC 28610 Dear Mr. Niland: NC®ENRFILE North Carolina Department of Environment and Natural .Resources Division of Water Quality Coleen H. Sullins Dee Freeman Director Secretary AQUIFER PROTECTION SECTION June 18, 2009 RE: Complaint Investigation Hickory Regional Compost Facility Permit WO0004563 Catawba County Enclosed is the report for a complaint investigation received on May 22, 2009, and regards sludge from the Town of Claremont's McLin WWTP, which is a permitted source for the Hickory Regional Compost Facility (RCF). RCF staff has had issues with low pH waste coming into the facility from the McLin WWTP. It was discovered that the Town's waste had been co -mingled with waste from Pierre Foods. It has been noted by RCF and DWQ-MRO that this has happened more than once and is not an isolated occurrence. By this letter the Town of Claremont is directed not to take waste to the RCF from an un-permitted source. Please note that the incident noted above could be considered a violation of the RCF permit, which could result in an enforcement action. Our Office is aware of the upcoming change in management of the McLin WWTP by an agreement with the City of Hickory and copied all parties of this complaint investigation. The report should be self-explanatory; however, if you have any questions, please contact me at 704-235-2186. Sjnperely, Ellen Huffman, Attachment cc: Mr. Charles Hansen, Public Utilities Director, City of Hickory Mr. Kevin Greer, City of Hickory Mr. Wayne Carroll, Hickory RCF MRO files Central Files 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 91 M07-64921 Customer Service:1-877-623-6748 Internet: www.ncwaterquality.org Envir'n rental Specialist NorthCarolina )VatmIraliff State of North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly E. Purdue, Governor Dee Freeman, Secretary Coleen H. Sullins, Director NCDENR NON -DISCHARGE COMPLIANCE INSPECTION GENERAL INFORMATION City/Town/Owner City of Hickory RCF Non -Discharge Permit No. W00004563 Issuance Date 02/03/2006 Permittee Contact Chuck Hansen ORC Name Wayne Carroll 24hr Contact Name Wayne Carroll Reason for Inspection County Catawba NPDES-includes 10 sources, see file Expiration Date 01/31/2011 Telephone No. 828/323-7406 Telephone No. 828/465-1401 Telephone No. 828/465-1401 ROUTINE X COMPLAINT FOLLOW-UP OTHER Type of inspection - Collection System Spray Irrigation X Sludge Other Complaint Summary: This report has been generated due to a complaint that was received May 22, 2009 from the Regional Compost Facility (RCF) management. The complaint regards sludge from the Town of Claremont's McLin WWTP, which is a permitted source for the subject compost facility. It was noted by RCF staff that incoming sludge from the McLin WWTP had an unusually low pH. When questioned by RCF staff, John Sowka, ORC of McLin WWTP, stated the sludge included waste from the Pierre Foods pre-treatment plant. It has been noted by RCF and DWQ-MRO that this has happened more than once and is not an isolated occurrence. On June 10, 2009, John Sowka was directed by this office that Pierre Foods is not a permitted source for the compost facility and not to co -mingle Pierre Foods sludge with McLin sludge to take to the Hickory Compost Facility. It has been noted that the Town of Claremont has entered into an agreement for the City of Hickory to take over operations of the McLin WWTP. Mr. Kevin Greer, City of Hickory and Mr. Patrick Niland, Town of Claremont, have been made aware of the issue with Pierre Foods. Is a follow-up inspection necessary des X no Inspector(s) Name(s)/Title(s) Ellen B. Huffman /Environmental Specialist Telephone No. 704/663-1699 Fax No. 704/663-6040 Date of Inspection 06/10/2009 ntcxory compost racuny Subject: Hickory Compost Facility From: Wes Bell <wes.bell@ncmail.net> Date: Tue, 06 Feb 2007 11:18:36 -0500 To: Ellen Huffman <Ellen.HufIman@ncmail.net> Ellen, I received an anonymous call on 2/6/07 at 11:00 am regarding Sulfuric acid (93%), Sodium Hydroxide (10%), and Sodium Hypochlorite (15%) being discharged onto the ground near the odor control systems at the Hickory Compost Facility. He said a creek was nearby; however, the chemicals were being absorbed into the ground. He said no grass is growing at these chemical spill areas and sometimes the policy there is to put new dirt on top of the spill to cover them up. I thought since its one of your permitted children, that you could be so kind to pay them a visit or contact them. This sounds like Hickory has fired someone lately.... Thanks for any assistance in this. Your Hero Wes Wes Bell - Wes.Bell@ncmail.net North Carolina Dept. of Environment & Natural Resources Div. of Water Quality 610 E. Center Ave., Suite 301 Mooresville, NC 28115 Ph: 704.663.1699 Fax: 704.663.6040 1 of 1 3/23/2007 11:16 AM G/ I V/VJ V-114HULLU VUbUl VU1 2U UUM / 7 Subject: 2/16/05 Charlotte Observer article From: "Mendenhall, Trille" < TMendenhall@ci.charlotte.nc.us> Date: Wed, 23 Feb 2005 15:06:54 -0500 To: "Huffman, Ellen" <Ellen.Huffman@ncma.il.net> New sludge plant could be in works HANNAH M1TCHELL Staff' Writer The Regional Sludge Composting plant that opened in Hickory 15 years ago doesn't pay for itself, as its founders envisioned it would, and is cramping the style of the business park in which it sits. So Catawba County officials are exploring a plan to rebuild the plant at the county landfill, where landfill gases could power it and a privately -run greenhouse. The $7.8 million sludge plant, managed by Catawba County, Hickory and Conover governments, was designed as a self-supporting way to dispose of treated sewage. Plant operators mix treated sewage from government sewer systems with sawdust; heat the mixture; incubate it to kill harmful bacteria and sell it as nutrient -packed compost. that is used for fertilizer. But the plant has had numerous problems. Shortly after it opened in 1990, operators had to close it temporarily because of odor that affected nearby homes, and they put more than $2 million into improvements. Even so, the plant doesn't pay for itself and hurts Hickory's chances of marketing land in its Fairgrove Business Park, where the sludge plant is Iocated, because of.the stigma of sewage. Barry Edwards, county director of utilities and engineering, came up with the idea for the sludge plant at the landfill as the county tried to figure out what to do when the current plant reaches its full capacity, probably in five to seven years. A new sludge plant at the landfill would be more cost-efficient, officials say, although they don't yet know what construction costs would be. It also would produce a more environmentally sensitive product by taking the sludge through an additional process to further reduce bacteria, Edwards said. The county currently sells energy -- which is generated from methane gas from rotting contents of the landfill -- to Duke Power. Sludge could be used to produce more methane to run, a, sludge plant, as well as carbon dioxide, which could heat and power a commercial greenhouse. The county could sell sludge and carbon dioxide to the greenhouse, disposing of those products in environmentally .responsible ways, Edwards said. Plus, the greenhouse would provide about 50 jobs, which the county wants to be at least partially filled by developmentally disabled wards of the county.. The greenhouse could use sludge- for fertilizer. A greenhouse operator that the county is talking with also is interested in buying sawdust from a lumber plant under construction next to the landfill. Officials would seek federal money to pay for construction. The county is discussing its plan with surrounding counties and towns in hopes of getting more governments to participate in a new sludge plant, because the greaterthe volume of sludge, the more efficient the plant would be. It has asked local members of Congress for money to design the plant. Edwards said the concept could attract attention because it is unique..A New Jersey landfill uses landfill gases to generate electricity and carbon dioxide to heat greenhouses, for instance, but does not use the sludge component. "What I call, greensleeves tourists. (people interested in such environmental. applications) will come to see this facility," Edwards said. "It's way out there." Hannah Mitchell: (828) 324-0055; hmitchell(acharlotteobserver. corn <mailto: httchell@chaYlotteobserveY. com>. © 2005 Charlotte Observer and wire service sources. All Rights Reserved. http://www.charlotte.com 1 of 1 4/14/2005 10:57 AM L/ 16/U5 Charlotte Observer article Subject: 2/1.6/05 ,Charlotte.:Observer article From: "Mendenhall, Trifle" <TMendenhafl@ci.charlotte.nc.us> Date: Wed, 23 Feb 2005.15:06:54..-0500 • `",. To: "Huffman, Ellen" <E11en.Huff nan@ncmail.net> • New sludge plant could be in works HANNAH MITCHIELL Staff Writer The Regional Sludge Composting plant that opened in Hickory 15 years ago doesn't pay for itself, as its founders envisioned it would, and is cramping the style of the business park in which it sits. So Catawba County officials are exploring a plan to rebuild the plant at the county landfill, where landfill gases could power it and a privately -run greenhouse, The $7.8 million sludge plant, managed by Catawba County, Hickory and Conover governments, was designed as a self-supporting way to dispose of treated sewage. Plant operators mix treated sewage from government sewer systems with sawdust; heat the mixture; incubate it to kill harmful bacteria and sell it as nutrient -packed compost that is used for fertilizer. But the plant has had numerous problems. Shortly after it opened in 1990, operators had to close it temporarily because of odor that affected nearby homes, and they put more than $2 million into improvements. Even so, the plant doesn't pay for itself and hurts Hickory's chances of marketing land in its Fairgrove Business Park, where the sludge plant is located, because of the stigma of sewage. Barry Edwards, county director of utilities and engineering, came up with the idea for the sludge plant at the landfill as the county tried to figure out what to do when the current plant reaches its full capacity, probably in five to seven years. A new sludge plant at the landfill would be more cost-efficient, officials say, although they don't yet know what construction costs would be. It also would produce a more environmentally sensitive product by taking the sludge through an additional process to further reduce bacteria, Edwards said. The county currently sells energy -- which is generated from methane gas from rotting contents of the landfill -- to Duke Power. Sludge could be used to produce more methane to run a sludge plant, as well as carbon dioxide, which could heat and power a commercial greenhouse. The county could sell sludge and carbon dioxide to the greenhouse, disposing of those products in environmentally responsible ways, Edwards said. Plus, the greenhouse would provide about 50 jobs, which the county wants to be at least partially filled by developmentally disabled wards of the county. The greenhouse could use sludge for fertilizer. A greenhouse operator that the county is talking with also is interested in buying sawdust from a lumber plant under construction next to the landfill. Officials would seek federal money to pay for construction. The county is discussing its plan with surrounding counties and towns in hopes of getting more governments to participate in a new sludge plant, because the greater the volume of sludge, the more efficient the plant would be. It has asked local members of Congress for money to design the plant. Edwards said the concept could attract attention because it is unique. A New Jersey landfill uses landfill gases to generate electricity and carbon dioxide to heat greenhouses, for instance, but does not use the sludge component. "What I call greensleeves tourists (people interested in such environmental applications) will come to see this facility," Edwards said. "It's way out there." Hannah Mitchell: (828) 324-0055, hmitchelocharlotteobserver. corn <mailto: httchell(a,charlotteobsei-ver. cone>. 0 2005 Charlotte Observer and wire service sources. All Rights Reserved. http://www.charlotte.com 1 of 1' 5/2/2005 8:45 AM �...., u,vv,vv- --j F. v-..----I a A 0 A I I0' O'lillly!-Lio Okj... This eBay notice was sent to ellen.huffmanCa)ncmaiLnet based on your eBay account preferences and in accordance with our Privacy Policy. To change your notification preferences; click here. If you.would like to 'receive this email in text format, click here. Copyright ©1995-2005 eBay Inc. All Rights Reserved. Designated trademarks and brands are the property of their respective owners. eBay and the eBay logo are trademarks of eBay Inc. I I, i I i i I I • I i i j I I. I i I • I i I , i i i i I I I i i 2 of 2• 5/2/2005 8:24 AM Report 'o: 25153 NCDA&Q Agronomic Division Phone: (919)733-2655 1Veb Site: wvw.nc!E.com/a,-,t-oixonii/ p Grower: Nagel, William D l opiea 70: _ 869511rn+'ard Dr Terrell, NC 28682 kA)oil est e ort Farm: RESIDENCE / 'fr� - M10/2005 SERVING N.C.'RESIDENTS FOR OVER 60 YEARS Catawbft County Agronomist Comments ' Field Information Applied time Recommendatimi►s Sample No. Last Crop Mo Yr T/A Crop or YearLime N P205 K20 Mg Cu b B btu See Note FYI 1st Crop: Lawn 50M {20 Ibs 5-10-5 or EQUIV PIsR )000 SQ FT) .0 4 2nd Crop, .0 Test Results Soil Class HM% TV CEC BSOA Ac p11 P-1 K 1 Ca% Mg% Mn-I Ma:-AI(1)Mu•AI(2) Z91-I Zn-AI Cal -I S-1 SS -I NO3-N NI14 ,V Na MIN 0.32 0.95 6.5 72.0 1.8 5.3 18 125 45.0 19.0 137 129 129 373 43 _ -- --. , Field lnformatioti A lied Lime Reco (idtim s` Ji ' �` J_ °: —-- Sample No. Last Crop Mo Yr T/A Crop or Year Lime N P205 K20 Mg C11 Z11 B Mn See Note $Y1 1st Crop: Lawn 60M (20 Ibs 5-10-10 or EQ(iV PER 1000 SQ M) .0 4 12nd Crop: .0 Test Results - Soil Class HAM 1V/V CEC BS% Ac pH P-1 K-1 Ca% Mg% Mn-1 Mn-AI(1)Mn-AI(2) Zn-1 Zn-AI Cr1-I S-1 SS-1 A'034 NH4-A' 0 1 00 14 4{ 39 0 26 0 70 156 156 79 56 iY11N O.SI L. 6.100.11 L.0 . 5.1 IA Field Information A lied Lime Reco ndations Sample No. Last Crop Mo Yr TIA Crop or Year Line N P205 K20 Mg Cat Z11 B Mn See A'ote BY2 1st Crop: Lawn 40M (20 Ibs 5-10-5 or L'Q[!IV PER 1000 SQ FT) 0 4 2nd Crop: •0 Test Results - - soil Class HM% 1Y/V C.CC BS% Ac pH P-1 K 1 Ca9b Mg% Mn-I M'1-AI(1)Mn-AI(3� Zra-1 Z�:-A1 Cra-1 S-1 SS -I NO3•N 1V1Tq-N Na 0.i MIN 0.09 U•95 4.9 76.0 1.2 4.9 12 101 3 6. 0 3(1.0 332 44 44 58 125 r �p,,v-� •�Ll { i No: 03943 Division Phone: (919)733-1655 Web Site: WWW,, Grower Nagel, William D s6951ioward Dr Terrell, K 28682 So Test Report F1J%Y11. i•r:r, m r vrcmrriTc RN) nlrR12 (AWARR Catawba County Agrouontist Comments Your soil information sheet and attached letter say that large brown areas have developed on your ne►►ly planted (Fdl 2005) fescue lawn. You question Miether it could be the compost amendment, disease, grass type or some combination of issues. In reviewing the fertility of the sample, the pli is loner than the target pli for fescue of 6.0, but it is doubtftd this is low enough to cause the problems you are seeing. A lime recommendation is given below. Potassium levels are higli, and phosphorous levels are Oreniely high. There is no benefit from added phosphorous or potassium when buk levels -are above 50; yours are at 563 and 143 respectively, so no .ulditional phosphorous or potassium is recommended. Zinc concentrations are very high as hvell, and while it is a necessary nutrient for plant grovAlt, it can he toxic; ralsing the pli hill make it less available. Prior to adding more compost of the nature you described, you may want to have it analysed for zinc and perhaps heavy metal content. 1 sugest you submit a soil sample for nematode assay to our lab, and,%or a plant and root sample to the Plant Disease and Insect Clinic at NC State for analysis. Your local county euensiott agent can help you collect that sample and submit it to tite clinic at a reduced rate compared to you submitting it on your ovvn. Sample No. Last Crop I A10 Yr I.AWN l Test Results Soil Class HM% W/V h41N 0.92 0.70 Lime I Recommenddions 7YA Crop or Year 1st Crop: Lawn 2nd Crop: Lawn CQpit's B -- a Crr Ztr B Mn See Note -+ Lime iv P205 K20 Mg S 70M (1.0 lbs Nitrogen or EQifIV PER 1000 SQ FT) 0 .0 4 o (1.0 lbs Nitrogen or EQU1V PER 1000 SQ FT) 0 .0 4 CEC, BS06 AC pH P-I K-I Ca%Yg`% Mn-I Mir-A10) 14.1 79.0 3.0 5.4 565 143 55.09.0 137 Za-1 Zn-Al C11-1 S.1 SS-1 NO3- NBA-N Na 1874 1874 220 -86 35.00 o.i ST. BARTS YACHTS it BENETEAV BILL NAGEL (828) 478.3208 Fax (828) 478.3591 8695 Howard Drive Terrell, NC 28682 Internet! ww st-baracoin E-mall: bnapel@charternet p.5 HICKORY REGIONAL COMPOST FAC=y TELEPHONE SC IIvl] 0 828-a65 i5 LIA NEV 20''t AVENUE S E. NEWTON, NC 28658 E-Mad donaldcmolt®voor�aw+0rsn'-cam Water REGIONAL COMPOST FACEL I TY USE AGREEMENT Catawba ORGRO High Organic Compost generated at the Regional Compost Facility is. intended to be used for horticulture, landscaping, topsoil production, and land reclamation. Following the Compost Utiiizazion Pamphlet instructions, ORGRO may be used for ornamental flowers, shrubs, soil conditioner, and other similar uses. The application of ORGRO is prohibited to the land except in accordance to this use agreement. The compost should not be applied to flooded, frozen or snow covered ground_ The ORGRO compost should not be applied or stored within ten (10) feet of any public or private water supply such as a river, stream, lake, pond or natural drainage way. Adequate procedures shall be provided to prevent runoff from carrying any disposed or stored compost into any surface waters. I, the undersigned, understand the uses of the ORGRO High Organic Compost and relieve the owners and operators of any responsibility for accidents and I liabilities resulting from the use of the ORGRO compost material. This sale is subject to the terms and conditions appearing on the reverse side of this form. VOLUME RECEIYED. 2-? INTENDED USE. � .= SIGNATURE - Catawba OROI HIGH ORGANIC COMPOST DATE -C',C TERMS AND CONDITIONS The Terms and Conditions below shall exclusively govern the sale of the product, notwithstanding any contrary terms rmrtained in any pu=hase order or contract furnished by the Buyer. Any contrary terms ore hereby objected to. 1. There are no warranties, expressed or implied, which extend beyond the description contained in this label and the RFC makes express or implied warranty, including, without limitation, warranty of merchantability or of the fitness of ORGRO for any particular purpose. Accordingly, and without limitation, there is no warranty, express or implied, as to quality, or productivity of any compost and the RCF is not responsible for any alleged damage from the application of ORGRO compost. Biosolids compost, like composted manure, is hygienically and euvimnmentally safe if it is used properly. Compost should be used as directed on this agreement. The user agrees to abide by the instructions for usage provided -with this compost. 2. In no event shall either party be responsible for indirect or consequential damages arising from use or the compost, including without limitation loss of profits or revenue. 3. Except for payment of invoices, neither party shall be liable for delays or failures of performance resulting from unforeseen or unpreventable cause. including without limitation, shortages of supply, adverse weather, fine, strike or labor slowdown, mechanical breakdown, and delays in transportation. 4. Payment for all invoice amounts shall be due upon receipt. Amounts remaining unpaid after 30 days of the date of invoice will be subject to interest of 120/4 per annimt from file date of invoice. 5. All sales are FOB Shipping Point and risk of loss shall transfer to the Buyer at that point. Cost of transportation shall be the obligation of the Buyer. p.7 VEOLIA WATER NORTH AMERICA OPERATING SERVICES REGIONAL COMPOST FACIUM HICKORY NC Metals, Nutrients, and Pathogens 2f8fL008 23.1 78.9 3182000 21.3 Me 4r32008 23.2 73.8 5J1f2000 23.2 78.7 e152008• 7/d20D8 3B.8 4&5 UAL 51.5 SUM= 27.8 72.1 AVG MIN MAX tale trer29os Percent MOIDW O Percerd ids 28.9 71.1 mgftm k m Aluminum LimAs 41 39 1 n 1 m 300 m 1Tm Ti 420 m 38 m 2 000 m 4.10 NJD 2111 23.0 8 ��7.5 .5 0 520.D 6 200.0 3.00 N/D 2M.0 19.0 0.14 7.8 T.5 2 30 410.0. 3.30 NJD 160.6 15.D 0.15 4.8 5.9 230 330.0 4 700.0 a 400,0 2.20 3.40 2.00 0.16 NIU NO 250.0 280.0 210.0 20.0 21.9' 16.0 0.34 012 0.16 4.5 7.0 5.S 5.8 - 7.3 5.1 200 24D 2.00 450.0 480.0 48Q0 s700 14,000 210 NID 620 3.9 0.87 4.8 2.8 20D 130.0 =.0 350 1.2D 250.E 22.0 0.03 8.8 5.4 3.60 530.0 10D0 ��11 3.05 0,gg 50 99 0.14 2.35 2.10 0.16 8200 3.9023.00 p 03 4,� 260 0.18 280.00 0.87 Arsenic Cadmium Chromium Co r Lead Meet Md num Nickel Sebenium Tune i.80 9.60 z00 240 413.75 130.00 520.00 8800.00 14000.00 TKN pmmmiaN' TOoi 1500 1400 3400 10.00 8800 14A0 2100.00 48.33 3400.00 110.00 NiMate Total Phosphorous 110.00 9 .OD 13.00 23.So 335.00 NO 3219.80 9300.00 sNmone6a 3 NPN mm ukL 6RL Fewl 2cliform N FAN Total Nitrogen 1000 MPNf 7.99 D80 0.2744 8 20 1543 0.8796 B.SB 77g 1.4% 5.80 8T4 0.!'1', 0 7.58 5.801. E.20 0 17�.33 0.00 2778.D0 0.6816 0.1096 1.40% VEOLIA WATER NORTH AMERICA OPERATING SERVICES REGIONAL COMPOST FACILITY, HICKORY NC Metals, Nutrients, and Pathogens nN.A iVV1 Qa4a 1/132004 39.7 66.3 2110rAM 41.6 53.3 Sgr"4 47.1 52.9 4112=4 5f1112004 43.8 35.9 58.Z 84.1 618f2Do4 7119R004 168 3i.6 81.2 744 8/182004 53.9 46.7 9115r,=4 53.9 48.1 10l WIN1 11H51200FIVM12taT:::� 28.B 59. 74-41 40.3 38'4 AVG MIN WAX PercentWsime Percerd9olida m mgft Alumlemm Arsenic Cadmium Lim t 41 m 38m 210�903.00 D.700.82 6.6wol 870Q0 6.100.01 250 3.90 3.D0 0.82 1.20 0.75 7300.0 4.10 4.20 1.10 0.94 400.0 220 1.90 0.50 0.24 3.30 O.40 12000.0 7.90 3.20 3.37 0.95 1.90 0.24 4.10. 1.20 Chramt= Co r lead metcury mownum Nickel Selenium 71nc TKN 1 m 1 m 30D 1i mWkp 76 mwkg 420 m 38 fnwkm 2AN m9ft 170.0 24.0 0.30 11.0 0.9 1.50 450.0 200.0 190.0 220 24.0 0.45 0.19 8.4 8.9 S.8; 8.8 1.90 210 430.0 480.0 1 000 ?20.01 240.0, 240.0 27.0 25.0 220 0.40 02D rJd 12.0 7.4 10.0 6.4 72 5.0 2501 2.50 1.801 520.0 520.0 430.0 1 13.70D 240.0 280.0 21.0 23.0 1.60 0.741 6.7 10.01 6.8 TV 220 3.30 530.01 620.0 3.900 290.0 200.0 28A 21.0 0.92 i 0.28 NM 5.8 20.0 5.3 3.40 2.30 710.0 413MO 9,700 300.0 320 0.13 7.5 7.3 4.00 75D.0 410.0 37.0 0.58 15.0 13.0 4.80 750.0 24 ODO 24e.67 25.50 0.521 9.43 8.57 288 554.17 MaOD. 170.00 21.00 0.13 5.60 5.00 1.50 430.00 240.00 27.00 1.60 1200 8.80 2.50 530.00 12000.00 Ammenfa M n N traLC N' on Talul Phmphortua 001 3200 25MOD 1 ON 30.DO 230.00 1100 120 OD 20200 7500 35.00 880.00 1 700 27.00 8890.OD 3 t00 88.00 234.00 2300.00 60.671 1087.39 3900.00 120.00 2630.00 SmImondia 3 -3 i e9 <3 e4 8RL 41.1 Fecal Cd*xTn 1000 MP Ff 8.00 1 7.131 7.83 1 7.50 0.13 8.04 7.65 7A 3 8.00 PAN 2 782 970 1,001 3 425 87 1 7 3 70S t730 E7 BT0.00 2792.00 Trial en 1.=% 1.809i 0." 0.4-A 1.0% 249L 12R% 0.39% 1.50%' Dale 1/312005 2f/R006 317f10D5 414/200S 5/11�06 6wml vira005 8/1120m O1'f2QM tm*WS 111Jr2006 12f512005 Permt Moishne 44 =6 632 41.5 31.6 29.4 29.9 32.3 31.2 23.5 10.5 33.4 Percent Soldds 56.0 UmR9 67.4 36.8 5B 5 68.4 70.6 70.1 67.7. B6.6 70.5 $9.5 68.8 MDV b1AX Aluminum 6500.0 100.0 7 9=0 7 400.0 11 0D0.0 11 DO0.0 Arserdc 41 11.00 2.60 4.20 2-50 3.90 9.70 420 3.70 8.00 3.80 3.40 3.00 2.50 11.00 Cadmium 39 B.10 Nd nrd nld m Nd 0.43 r9d rdd nld Nd D.16 0.18 8.10 Chromium 1 200 m Capper 1,514 m 180.0 530.0 340.0 180.0 230.0 2=0 210.0. 210.0 230.0 200.0 200.0 310.0 i30A0 $40.00 Lead 300 m 2B.0 14.0 29.0 14.0 18.0 18.0 22.0. 22.D' 23.0 22.0 20.0 23.0 14.00 29.00 Merzv 17 0.3D 0.31 0.70 0.19 a28 0.39 D59� 1.40 Nd 0.90 0.01 D.32 0.01 a76 Mol num 75 12.0 4.8 14,0 4,8 6.5 7.0 8.2 6.4 10.0 5.5 7.2 14.0 4.60 14.00 Nickel 420 14.0 6.1 13.0 5.9 8.5 9.i 7.5 7.2 8.8 9.2 7.0 10.0 5.10 14.00 Selenium 38 9.90 n(d 3.30 1.70 1.60 3,00 3.80 3.00 280 3.00 3.10 4.70 1.80 8.90 Tmc D 470.0 380.0 780.0 360 0 640.0 500.0 590.0 510.0 600.0 490.0 440.0 580.0 360.00 780.00 TKN i0 000 800 14 OOD 28.000 1 000 t ADD 14000.00 Ammonia N' n 1.7001 4 000 5100 910 900 4000.D0 Nibater n 18.00 18.00 18.00 95.00 13.00 18.00 18.00 am1 Ph rour, i 211.00 0.00 202.00 8.740.00 255.00 10G.OD 8740.00 Salmdrolla 3MPF949L BRL BRL BRL BRL BRL BRL Fecal COIHorm 1000 MPNI FI 8.00 7.10 7.60 7.00 0.60 i 7.84 DAD 8.00: PAN1898 978 3.D16 1877 5604 i 3 19.87 978.03 3018.00 ?otal Wrogen 1,GOi: uml 1.4%1 2.896 1.516 D.189i 0.189i 1.40% p,1 QVIEOLIA WATER Fax VEOLIA WATER NORTH AMERICA HiGicory Renfonai Compost Feclllty 3200 20"' Avenue 5E Newton NC 25M TO: Ellen Huffman FROM: Wayne Carroll DATE: 1011/06 SUBJECT: Compost Analysis TOTAL PAGES : 8, ftCAX%v Uds Page Ellen: Here are the items we discussed. Tel.: 828-4S5-1401 Fox; 826485 4551 doimid.earmWooNumlenm mom RECIPIENT FAX: 704-663-6040 THIS TRANSMISSION CONTANSCONFEENT IAL INFORMATION INTENDED FOR USE CHLY BY THE ABOVE NAMED RECVnEw- RE01MG, CISCUSSiON. DISTRIBUTION.OR COPYB'MI OF THIS MESSAGE IS STRIOTLY PROHIBITED DY ANYONE OTHER THAN THE NAMED RECIPIENT OR HIS OR HER EMPLOYEES OR AGENTS. IF YOU NAVE RECEIVED THIS FAX N ERROR. PLEASE IMMEDIATELY NOTIFY US 8Y TELEPHONE ICOLLECTL AND RETURN THE ORI6 M MESSAWTO USATTHE ABOVE ADDREM VIA U.8 POSTAL 8ERVICE C 6 W A 1', Michael F. Easley, iovcmor �O �Q William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E. Director > Division of Water Quality Q ` Coleen H. Sullins, Deputy Director Division of Water Quality November 6, 2003 Mr. Charles Hansen, Pubiic Utilities DirecLor City of Hickory Post Office Box 3985 Hickory, NC 28603-0398 Subject: Hickory Compost inspection Permit No. WQ0004563 Catawba County Dear Mr. Hansen: Please feud enclosed Lire Hickory Class A Compost raciiiiy inspection report for fire irlspecliOR that was conducted on October 29, 2003 by Ms. Ellen Huffman with this Office. it was noted that sludge storage is available i'or Lwu days at file current receiving rates. 311OUld the composting facility have to be shut down for more than two days, sludge sources would have to rely on their own on -site siurage capability or oilier means. it is important That the members of the Regional Compost Consortium be aware of the limits of the facility's sludge storage capacity. Other than the above concern, the report indicates compliance with your State issued permit. The report should be sell explanatory, however, if you have any questions, please contact Mrs. Huffman or me at (704) 663-1699. Sincerely, D. Rex Gleason, P.E. Water Quality Regional Supervisor Attachment cc: Non -discharge compliance Hickory Compost Facility EBH N. C. Division of Water Quality, Mooresville Regional Office. 919 North Main Street, Mooresville NC 28115 (704) 663-1699 NCDENR Customer Service 1-877-623-6748 r A State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr. Secretary Alan W. Klimek, P.E. Director A &V Z-4 W, A - NCDENR ON -DISCHARGE COMPLIANCE INSPECTION GENERAL INFORMATION City/Town/Owner City of Hickory RCF Non -Discharge Permit No. WQ0004563 issuance Date Aprii 17, 2003 Permittee Contact Chuck Hansen ORC Name Wayne Carroll 24hr Contact Name Wavne Carroll Reason for Inspection County Catawba NPDES-includes 10 sources, see file Expiration Date May 31, 2006 Telephone No. 828/323-7406 Telephone No. 82$/465-1401 Telephone No. 828/465-1401 X ROUTINE C0IiPLA1NT FOLLOW-uP OTHER Type of inspection Collection System Spray Irrigation X Sludge Other Inspection Summary: (additional comments may be included on attached pages) Based on an inspection conducted on October 29, 2003, the subject facility was found to be in compliance with its non -discharge permit. The last inspection was on February13, 2002. Review of the 2002 annual report also reflects compliance. T here have been no odor complaints for 2003' to date. Hickory uses both in -vessel and aerated static pile methods of composting. It was suggested during the prior inspection that the facility perform a calibration check of the temperature probes on a regular basis. The calibration log is currently kept in the on -site lab. Sludge/septage is trucked to the facility for processing. Storage is available for two days at the current receiving rate. Should the composting facility have to be shut down for more than two days, sludge sources would have to use their own on -site storage. is u follow-up inspection necessary des X no Inspectors) Name(s)/Title(s) Ellen B. Huffman /Environmental Specialist `* Telephone No. 704/663-1699 Fax No. 704/663-6040 Date of Inspection 10/29/2003 Residuals Inspection pg 2 Type of Residual Land Application (class B) X Distribution and Marketing (class A) Record Keeping Y/N Y Copy of current permit available at residual generating site Y Current metals and nutrient analysis (see permit for frequency) Y TCLP analysis n/a SSFA (Standard Soil Fertility Analysis) N/A Nutrient and metals loading calculations (to determine most limiting parameter) YTD! `Ir Hauling records- 4' gal/tons hauled during calendar year to date N/A Field loading records n/a Field site maps and information N/A Records of lime purchased Y Pathogen & Vector Attraction Reduction Comments: All records reflect compliance and were available for review. Pathogen & Vector attraction Reduction records (check which methods appiy) Fecal coliform X Salmonella (Class A, all tests must be < 3MPN / 4 grams dry) Time / Temp records Compost X Volatile Solids Calculations X Treatment Compost (check treatment type used) Windrow Aerated Static Pile X* In -vessel X Other Comments: Hickory uses both in -vessel and aerated static pile methods of composting. it was suggested during the last inspection that the facility check calibration of the temperature probes on a regular basis. The calibration log is currently kept in the on -site laboratory. Hickory meets the 503 criteria for both processes. Transport N/A' Permit in transport vehicle? Spill control plan in transport vehicle? Does transport vehicle appear to be maintained? Comments: Residuals Inspection Ices. pg 3 Stogie Number of months storage Describe storage: Cement curing pad for final curing and final product storage. The pad has 15 days of space for final product storage at the current volume of sludge received for treatment. In -ground tank only holds 2 days of storage for sludge to be composted. Aerated Mixed X Comments: The sludge receiving area has a spill control plan in place. Sludgei"septage is trucked in, and two days storage is available at the current receiving rate. Should the composting facility have Lobe shut down for more than two days, each sludge source would have to use their own storage. The storage area for compost has storm water controls in place. Sampling Describe Sampling. Sampling is performed according to EPA 40 CFR part 503 guidelines. Is sampling adequate X Is sampling representative X Monitoring well(s) in permit: No If yes, Location of well(s) Odorsivectors Odors present N Vectors present N Describe any nuisance conditions and any corrective actions needed. Minimal odors were only noticeable in the immediate vicinity of processing areas and were not, in the opinion of the state inspectors present considered strong enough to be a nuisance at the time of inspection around 11.00 AMA No flies or other vectors were noticeable in any area of the facility. Ind Investigator nt/pbmplint -1 S Investigation Date Response Date Costa s}, Dat (post-invesiigaP13% Investigated? Violation NOV Sent? O yes O no O yes O no O yes O no Received By Wes Bell Date Received 8/18/2003 Time Received 11:27:40 AM County Catawba Complaint Type jUnknown Pollutant Response Time -731 days Responsible Party Complainant L A Properties - Owner n j7iy ous to �, Respon--ble Party Address Phone Location afthe corner of 17th street NW and 6th Avenue NW, Hickory. There will be 'a brick rental house an directly behind it is the large hole. 02 to rcumstsnces The, complainant indicated that the construction company working on new. apartments (now -completed had'dug a -large hole and filledit :in with a black composite material with the top layer being filled in wit mulch.: The water being discharged from the hole appears black with a sewer odor.. The black water discharges into a creek and due to recent rains, the hole has contributed to local flooding in this area. � q c- i t 3 CJ 5as- 3ag9a5 i 1 i C&t r State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Gregory J. Thorpe, Ph.D., Acting Director January 28, 2002 GRAHAM GILLEY City of Hickory PO Box 398 Hickory, NC 28603 NORTH CAROLINA DEPARTMENTfOf� ENVIRONMENT AND NATURAL RESOURCES i Subject: Annual Monitoring and Reporting Requirements Treatment, Distribution and Marketing of Residuals Permit Number: WQ0004563 City of Hickory Catawba County Dear GRAHAM GILLEY, The purpose of this letter is a reminder that the monitoring reports required by the subject permit must be submitted as an Annual Report for calendar year 2001 by no later than March 1, 2002. The report must be submitted (in triplicate) to the following address: DENR/DWQ/Water Quality Section Non -Discharge Compliance Unit 1617 Mail Service Center Raleigh, N.C. 27699-1617 Due to limitations in storage space, please submit the reports in bound form rather than in notebook form. Permittees are subject to civil penalty for failing to submit the Annual Report as required by their permit. Enclosed are the summary and certification sheets that must be used for your annual report depending on whether your residual is Class A or Class B. Please complete the necessary sheets and if necessary make copies of the blank forms if extras are needed. The information on these forms has not changed since last year (although minor aesthetic changes have been made) so you may use those you already have on hand. You will however note that the forms include additional information required by EPA as outlined in 40 CFR Part 503. Since the requirements of 40 CFR Part 503 are self implementing, they are legally binding and enforceable Federal requirements for all persons subject to the requirements of 40 CFR Part 503, even if these requirements are not currently contained in the State permit. The annual reports for the EPA must be received by EPA at the following address on or before Febuary 19, 2002. Hector Danois Clean Water Act Enforcement Section Water Programs Enforcement Branch Water Management Division U.S. EPA Region 4 61 Forsyth Street, S.W. Atlanta, Ga. 30303-3104 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-733-0059 . An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper Annual Monitoring and Reporting Requirements Page 2 If there is a need for any information or clarification on the State reporting requirements, please do not hesitate to contact me at (919) 733-5083 extension 581. For further information on the Federal requirements, you should call Madolyn Dominy of the Environmental Protection Agency at 404-562-9305. in rel y, Daryl Merritt, Environmental Specialist I cc: Vince Miller, EPA Region IV_ MRO Regional Supervisor Non -Discharge Compliance / Enforcement File Central Files Newton could be released from regional Sludge Composting Facility - Hickory Daily Record Page 1 of 3 Today Local News Home Printer -Friendly Version Local News Email this Story =Cl Sports Jun 20, 2001 - 12:11 AM Obituaries Newton could be released from Opinion regional Sludge Composting (Features Facility Business City manager says it is more Diversions economically feasible for city to dispose Learning of sludge in its own way Pastimes Real Estate By VICKI GREENE Religion Record Staff Writer Classifieds NEWTON — Three local governments in Catawba Community County are preparing to approve an agreement Links amendment that would release the city of Arts Calendar Newton from the regional Sludge Composting Meetings Facility. Calendar Send a letter to In a 1986 agreement, the cities of Hickory, the editor Newton and Conover and Catawba County partnered to maintain the facility, which converts Other Links sludge developed in the wastewater treatment Weather process into compost that is then sold to the Maps public as a mulch or landscaping material. Newton City Manager Edward Burchins said it is more economically feasible for the city to dispose of its sludge in its own way rather than participate in the Sludge Composting Facility. "We take the sludge from the wastewater • treatment facility and land apply it," he said. "We found, for us, it is much less expensive. Hickory, Conover and Catawba County feel the other way. It's just different, and it may be just as effective for them." Newton stabilizes the sludge with lime until it thickens to the point it can be transported. Tanker trucks take it to agricultural land Newton has under permit, where tractor -like soil injectors pump the mixture into the ground. Crops grown on that land, such as corn, are used as animal feed. Nutrients such as phosphorus in 0 Ne� (LI 00 0 ac,��ua�a�hz�x Digital Camera memory dilemma solved! How to make your car invisible to radar and laser They can run but they can't Hide Begin the day with a highgr level of consciousness Technology creates a great way to "watch" your weigl-it You talk for hours... it listens and doesn't talk back Big sound frorn a .stereo radio - without the big price Click for complete story http://www.hickoryrecord.com/localnews/MGBRF5JK60C.html 6/25/2001 t Newton could be releasgOE4{}bab13dgo Rki �,l kory Daily Record Page 2 of 3 on the land, he said. According to North Carolina State University's Department of Soil Science, land application of municipal sludge is a good way to dispose of sludge as long as it is properly managed. The regional Sludge Composting Facility, for which Hickory serves as facilities manager, also stabilizes the sludge, but mixes it with yard waste and turns it into landscaping material or mulch. Burchins said Newton has been land applying its sludge while holding part ownership in the facility. It was less expensive to pay some costs of running the facility and not use it than to use it, he said. Savings from getting out of the facility comes to about $400,000 over three years, Burchins said. Newton will retain the ability to bring its sludge to the facility in emergency situations, such as in weeks of heavy rains that would prevent the sludge from being injected into the soil. In that case, Newton would be charged the same price as Catawba County for the sludge processing. The Newton Board of Aldermen will consider the amendment tonight. Should all the local governments approve the agreement amendment, effective July 1 Hickory will hold 66 percent participation, Catawba County will hold 18.5 percent and Conover will hold 15.5 percent. Catawba County and Conover will pick up Newton's share of the facility. The Hickory City Council approved the amendment Tuesday during its regular meeting as part of the consent agenda. Conover City Clerk Chris Reed said the city recently received the amendment for review, and the Conover City Council will likely consider it at its next meeting July 9. On May 29, the Catawba County Board of Commissioners approved six revisions to its proposed FY 2001-2002 budget, including transferring $67,000 from its Water and Sewer Fund for the purchase of part of Newton's share in the facility's capacity. The commissioners have not yet voted on the amendment. • Reach Vicki Greene at 322- http://www.hickoryrecord.com/localnews/MGBRF5JK60C.html 6/25/2001 Newton could be releas ,eg�$BA��&Wfflek�� && tjVrAjickory Daily Record Page 3 of 3 Home I Sports I Obituaries I Feedback Terms and Conditions & Priv_a_cv_ Policy http://www.hickoryrecord.com/localnews/MGBRF5JK60C.html 6/25/2001 State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary Gregory J. Thrope, Ph.D., Acting Director '�'r too �....-ate NCDENR NORTH CA s0_ NA DEMnTNENT OF EwviRonr+Chfi ANC NAT.JRAL Rcn.ntjRcc_^. Non -Discharge Compliance Inspection WQ Permit Number W00004563 Permittee HickoryCity of - compost/sludge Issuance Date 6/1/2001 Expiration Date 5/31/2006 Soc Issuance Date ^/ �— Permittee Contact B.Gary McGee ORC Certification # ORC Name Wayne Carroll 24hr Contact Name Reason For Inspection (Select One) Type Of Inspection (Select One) Inspection Summary Inspector's Name Ellen Huffman Phone Inspector 704/663-1699 County Catawba Npdes Number(s) NCO020401 NCO024252 NCO040797 NCO024279 NCO036196 NCO039594 NCO024261 NCO032662 NCO081370 Soc ExpirationDate Phone Permittee Contact Phone ORC 8281465-1401 Phone 24hr 10 Routine o Complaint O Follow -Up o Other... O Collection System o Spray Irrigation O Residual Inspector's Title Env. Specialist II Fax Inspector 704/663-6040 Inspection Date 2/13/2002 page 1 Non Discharge Compliance Residual Inspection Permittee Hickory City of - compost/sludge Permit Number WQ0004563 Inspection Date 2/13/2002 0 Land Application 0 Distribution and Marketing Was a copy of current permit available? Were current metals and nutrient analysis available? (see permit for frequency) a. TCLP analysis? q;,b' b. SSFA ( Standard Soil Fertility Analysis)? Were nutrient and metal loading calculated to determine most limiting parameters? YTDDkt-,,-, Were hauling records available? n, How many gallons / tons hauled during the calendar year to date? Were field loading records available? �n Were records of lime purchased available? •� ❑ Fields ❑ Pathogen and Vector Attraction Reduction (if applicable) Were Operation and Manintance records present? Were Operation and Manintance records Complete? Has the land application equipment been calibrated? Pathogen and Vector Attraction (if applicable): I* Yes 0 No 0 N/A Yes 0 No 0 N/A *Yes 0 No 0 N/A 0 Yes 0 No * NIA 0 Yes 0 No * NIA -so No 0 NIA N/A 0 Yes 0 No 0 N/A 0 Yes 0 No N/A 0 Yes 0 No 0 N/A 0 Yes 0 No N/A 0 Yes 0 No N/A a. Fecal coliform SM 9221 E ( Class A or B) 10 Yes 0 No 0 N/A O• ( Class A, all test must be <1000 MPN / dry gram ) 0 (Geometric mean of 7 samples per monitoring period for Class B <2.0*106 CFU / dry gram ) Fecal coliform SM 9222 D ( Class B only) 10 Yes 0 No * N/A O ( Geometric mean of 7 samples per monitoring period for Class B <2.0*106 CFU / dry gram ) b. Salmonella ( Class A, all tests must be < 3MPN / 4 grams dry) DO Yes 0 No 0 NIA c. Time / Temp on: 0 Yes 0 No 0 N/A ❑ Digester ( MCRT) 0 Compost ❑ Class A lime stabilization d. Volatile Solids Calculations. e. Bench -Top Aerobic/ Anaerobic digestion results. f. pH records fo Lime Stabilization (Class A or B). Treatment Yes 0 No 0 NIA 0 Yes 0 No * N/A 0 Yes 0 No O� N/A Equipment ❑ Aerobic Digestion g El Alkaline Stabilization (Other) ❑ Auto Thermophilic Aerobic Digestion ❑ Compost (Windrow) ❑ Anaerobic Digestion ® Compost (Aerated Static Pile) ❑ Drying Beds ® Other ❑ Alkaline Stabilization (Lime) Additional Equipment pane 2 - -�> page 2 Non Discharge Compliance Residual Inspection Permittee Hickory City of - compost/sludge Permit Number IWQ0004563 Inspection Date 2/13/2002 Transport Was a copy of the permit in transport vehicle? O Yes O No Oe N/A Was a copy of the spill control plan in vehicle? 10 Yes O No * N/A Did transport vehicle appear to be maintained? 10 Yes O No O� N/A Storage ❑ Lagoon ❑ AST ❑ UST ❑ Septic Tank ❑ Drying Beds ® Concrete Storage Pads How many months storage? Was a copy of the spill control plan on site? OO Yes O No O N/A If Applicable: Is lagoon lined? O Yes O No * N/A Above Ground Tank ❑ Aerated ❑ Mixed Aerated Hp: Mixed Hp: Under Ground Tank ❑ Aerated ❑ Mixed Aerated Hp: I Mixed Hp: Describe Sampling: Was sampling adequate? Yes O No O N/A Was sampling representative? Yes O No O N/A Disposal Were buffers adequate? O Yes O No N/A Is the cover crop type specified in permit? 10 Yes O No 0 N/A Were exceedence of PAN limits documented? 10 Yes O No 0 NIA Was the application site in good condition? 10 Yes O No Oe N/A Was the site free of runoff / ponding? 10 Yes O No N/A Was the acreage specified in the permit being utilized? 10 Yes O No 0 N/A Was the application equipment present and operational? 10 Yes O No NIA Were there any limiting slopes on disposal field? (10% for surface application) 10 Yes O No N/A (18% for subsurface application) 10 Yes O No Oe N/A Are monitoring wells called for in permit? 10 Yes O No O7 N/A Was there access restrictions and / or signage? 10 Yes O No * N/A Was a copy of the permit on site during application events? 10 Yes O No * N/A Was the application site free of odors or vectors? 10 Yes O No 0 NIA Were nutrient / crop removal practices in place? 10 Yes 0 N� USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY BIOSOLIDS SUMMARY Year Total - Gallons Average Gallons Total Tons Per Month Average Ton Per Month Average To Per Day AverageTotal % Solids 1995 15,918,700 1,326,558 2,320.26 193.36 9.63 3.43% 1996 16,398,000 1,366,500 2,133.16 177.76 8.66 3.16% 1997 19,250,600 1,604,217 2,706.97 225.58 10.57 3.40% 1998 21,538,500 1,794,875 2,909.76 242.48 11.40 3.30% 1999 21,396,500 1,783,042 3,152.58 262.72 12.44 3.53% 2000 21,710,000 1,809,167 3,169.08 264.09 12.61 3.50% 2001 19,336,500 1,611,375 2,833.38 236.12 11.28 3.50% Total Tons Tons Total Gallons Per Month Per Day % Solids "' January 1,835,000 293.54 13.98 3.86% Febuary 1,721,500 265.39 13.28 3.71 % March 1,597,500 252.37 11.47 3.79% April 1,692,000 246.62 12.33 3.53% May 1,768,500 255.89 11.63 3.48% June 1,763,500 263.31 12.54 3.53% July 1,611,500 238.18 11.35 3.36% August 1,767,000 242.00 10.52 3.32% September 1,387,000 197.01 10.37 3.39% October 1,560,000 231.33 10.01 3.56% November 1,361,500 187.24 9.39 3.29% December 1,271,500 160.50 8.45 3.22% 1999 Average = 1,611,375 236.12 1118 3.50%, .` 199.9 Total 191336,600 2,833.38 'Project Total 135,548,800 19,225.19 Total Gallons Recieved 25,000,000 20,000,000 y 15,000,000" c Ci � 10,000,000 5,000,000 a� 0 1995 1996 1997 1998 1999 2000 2001 uGallons 115,918,700 16,398,000 19,250,600 21,538,500 21,396,500 21,710,000 19,336,500 CONSORTIUM Total Tons Received 27 N W 0 CD Z 0 0 CD CD cr crcrcrto L c D°> v w p��O�p0�000— .-1 — — — — i N 00 N co CD C" W 00 ' N CJI N co CD CD N O V N 0000000—�00000 0 0 0 CD 0 0 0 0 0 0 0 0 w O O Cl O O O N O CD CD 0 0 O O s 0 0 0 0 0 0 0 0 0 0 M to W M O A O M M s -,J CO M O -1 M O M W CD CD W CO of CD �I 0000000000000 NW-t NWUI�IA V NCylM 4 �I M W W A CJI W A N A W W �co w000-,N-�N-� W W IV A W O W m W m w A N Co 00�(A 0-,1NCJIA W W �JM --A O O CD CD co cD CD O O CD cD CD co Co —�o cn co O N O m O O co O 000 0 0 0 0 0 0 O CD AOO co CD AOUtOON 000000, tn. lo��rn� 0000000 .A NMMW 0 ,JMM �JOAO to O A Co A C j OCb co El X m/� 0 s' c cn n r m X O m z Q co m X 25 n m CD Number of Complaints . N .A ai bD O N -A,d) toQD,'� e p,p 10 1 W 0 rK 0 m d 9 `n o Ul O` co N N'. •if - o a - —I 0 0 CD n (D ((DD z Ccr (D (CDCD 0 O EDD Cn CD 3 D r- C �. fcr C C w o � O c n O O O O W .NA co 1 W O O O N O O O 0 w O W O O N O N O W N O N to V O: O O" W O O 0 O O O c0 to co m 0 0 o N -- o 0 0 0 o -• (° co to N M-x O �" O O O O O o � � O O O N W O O O O O O O O O O O W CD O a N HL CD N X m G) 0 ^Z 1 n 0 TO -0 N V/ C� 00 r n X C/� VI In r q m 0 lu m ca lm m N N W U W U) Z W n O W J LL CO) m U LL H U) O a O J Z a W w C] N W a Pd coONaoasi P O N D 00 4 to O �.-cA clCDN U a Lr)LOU)(D 4CDLr) a- U ;t .-oor-om g r- P 6 N d' G CV a a c0m0c0c0c0c0 M Cfl O Lp Cl N J U 8 N P CA O O O v It .- LnONLO c-PNNNN P tD 0! 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Q��4Qfo0 Q. 55, r, J 62.6 2000 d •.`55 65 6 1999�,, .,�; �,, 55 64:7 [a 503 Reg �t f 62 6 p Avg Tem p k • �, , ,mow 55 1997 „r 59.5: 1996 s� s 5 t>> 61' 1 1995;;:�� SA *77' 55 � 61.4 Srt Days 40.0 ff f�l� fl 30.0 20.0 10.0(iif it ( 1995 1996 1997 1998 1999 1 2000 1 2001 0 Tons 39.1 36.6 29.9 125.3 22.7 24.1 27.3 2001 2000 45.0 63.6 . _ • : . • 1999 5 64.2 t 77-1 45. 0 503 Reg 1998 _ :• :.-; '61.0 :. DAvg Temp 1997 45_' 56.9 1996 45.0 58.1 , <, 1995 liffiNwom h45.0 58.4 Average Charges Per Day Tunnel Reactors Infeed % Solids 42 40 �il�i�r��lllII��1`JI11��Il�I�ll �I1JIll1 �IJI ��Illill���llIl 1 �IJflll �1,411 ��I',� (I(1 ll}L,. �Ililll . n 1'll(o ■Illlf �I,Illh �IJII11.1 IVI llll M34 I hI(I flu l �I IIE(I��Ill.l �1�11161 35 �:fl �Illllhi�lllll��llll' �Illif �IIC�Illlll l ► ► 1 I 1�14 �MINE �Ill�ll��Iu1aMIJIIIIII 33 32 Outfeed % Solids .E 55 w 50 45 1995 1996 1997 1998 1999 2000 1 2001 M % Solids 51.1 50.4 42.6 46.0 48.2 54.8 56.5 Fr ... -y. USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY, HICKORY NC Compost Marketing Report TOTAL 3,152 31,577 11,269 20,308 10,952 11,393 $20,778.51 9,377 $29,329.00 JAVERAGE1 262.63 1 2,631 1 939 1 1,692 913 949 1 $1.82 1 $4.40 $1,731.54 781 $2,444.08 $9.21 TOTAL 3,169 29,476 3,315 26,161 11,896 13,686 128,483.76 1 13,567 1 $32,528.78 JAVERAGEI 264.07 1 2,456 1 276 1 2,180 1 991 1 1,141 1 $2.10 $6.57 1 $2,290.31 1 1,131 1 $2,710.73 1 $10.03 TOTAL 1 2,833 27,092 12,475 24.617 1 15,094 1 15,947 $33,310.60 1 8,523 1 $20,065.00 JAVERAGEI 236.12 1 2,258 1 206 1 2,051 1 1,258 1 1,329 1 $2.25 1 $7.20 1 $2,775.88 1 710 1 $1,672.08 1 $6.90 MARKETING AND DISTRIBUTION Iil1TI's DATE Total Dry Tons Processed Cu/Yds Produced Cu/Yds Recycled Cu/Yds Dischar ed Cu/Yds Curing Cu/Yds Sold Price $/Yd3 Price $/Ton Gross Revenue Agriculture Cu/Yds Hauling Cost Hauling Cost $/Dry Ton Jan-01 293.54 2,489 0 2,489 1,565 1,642 $2.40 $7.41 $3,733.40 924 $2,565.00 $8.74 Feb-01 265.39 2,720 179 2,541 1,467 1,216 $2.19 $7.80 $2,703.46 1,074 $2,537.50 $9.56 Mar-01 252.37 2,226 137 2,089 1,131 1,122 $2.19 $7.11 $2,239.62 958 $3,062.50 $12.13 Apr-01 246.62 2,247 179 2,068 1,087 1,040 $2.14 $6.66 $1,930.19 981 $1.032.50 $4.19 May-01 255.89 2,258 221 2.037 542 2,428 $2.41 $9.07 $5,907.76 495 $840.00 $3.28 Jun-01 263.31 2,394 326 2,068 1,578 1,076 $2.03 $6.38 $1,852.05 490 $980.00 $3.72 Jul-01 238.18 1,995 273 1.722 1,258 1,215 $2.20 $6.62 $2,233.07 464 $1,557.50 $6.54 Aug-01 242.00 2,247 210 2,037 1,157 1,550 $2.02 $6.08 $2,702.77 880 $2,152.50 $8.89 Sep-01 197.01 2,016 168 1,848 1,016 1,201 $2.30 $7.20 $2,453.25 832 $1,890.00 $9.59 Oct-01 231.33 2,394 189 2.205 1,425 1,521 $2.29 $6.93 $3,196.69 780 $2,205.00 $9.53 Nov-01 187.24 2,100 278 1,822 1,246 1,050 $2.10 $6.30 $1,980.05 576 $1,242.50 $6.64 Dec-01 160.50 2,006 315 1,691 1,622 886 $2.73 $8.84 $2,378.29 69 $0.00 $0.00 TOTAL AVG 2,833.38 236.12 27,092 2,258 2,475 206 24,617 2,051 15,094 1,258 15,947 1,329 $2.25 $7.20 $33,310.60 $2,775.88 8,523 710 $20,065.00 $1,672.08 $6.90 13 :::::: ;:'T TPiI S:::::::::::19 224 :::::::::::::177,845:::::35;09fi:;:::;:9421I49:::::::::::6D�28G;;::: $2'OS::::::::::::::;::::::::$12i1.;::: ................. A�lEEt;4GE .....�:233•:�' : '�: '-'�'•'2;1�17 . .. .-di8......�. i.699 $217 ::�:-:$8:1&:�:...:�: 01 Marketing & Distribution Page 1 AVERAGE CUBIC YARDS SOLD MONTHLY 1,329 1,400 1,200 1,000 800 600 400 200 0 1995 1996 1997 1998 1999 2000 2001 k see off AVERAGE CUBIC YARDS HAULED MONTHLY 1,540 1,600 1,400 oi: 1,241 :?6 1,131 1,200 1,000 712 595 A . I 781 800 -Z,cm ct. I : "�4 All Ix 600 400 Rt 200 -Z,c;t IV 0 - 1995 1996 1997 1998 1999 2000 2001 ti ti AVERAGE MONTHLY COMPOST REVENUE $2,776 $3,000 $2,500 $1,500 O $1,000 $500 T'S $0 — 1995 1996 1997 1998 1999 2000 2001 I • • 111 11 11 11 111 11 Average Cubic Yards Produced Monthly 3,000 H 2,000 a 1,000 1995 1996 1997 1998 1999 2000 1 2001 Yds3 1 1,562 1,393 1,437 1,580 1,692 2,180 2,051 Average Cubic Yards Hauled Monthly 2,000 1,500 1,000 500 Average Cubic Yards Recycled Monthly 1,000 500 e� p - - 1995 1996 1997 1998 1999 2000 2001 ® Yds3 0 214 469 820 939 276 206 r' ltll • O, 1995 1 1996 1997 1 1998 1999 1 2000 2001 ®Yds3 1,540 11,241 1 712 1 595 1 781 11,131 710 Average Cubic Yards Curing Monthly 1500 1000 500 1995 1996 1997 1998 1999 2000 2001 13 Yds3 1 0 151 725 985 913 991 1,258 L �j /0,a-C)gs'b�> Incident/06mplaint Report Investigator jEllen Huffman Investigation Date 1-23-2001 Response Date Cottac. D tee (pos -roves iga ion Investigated? *yes O no Violation 10 yes OQ no NOV Sent? 10 yes OQ no Responsible Party City of Hickory onsime vartV ACIaress vnone See Permit file for Hickory Composting Facility Circumstances Received By IMichael Parker Date Received 1/22/2001 Time Received 11:45:55 AM County ICatawba Complaint Type 10dor (Other) Response Time -730 days Complainant Qom Flowers Complainant Address Phone 2�4°54 Settlemyre Bridge Road Newton, NC 28658 828-328-4919 Mr. Flowers says the odors are very bad from this facility (unusually bad vs normal operation odors). He said that he also documented bad odors on Jan. 12th, and Jan. 20th. Invetigator should check and see if Ellen Huffman has done recent compliance inspection at this facility. Called the Hickory compost'facility 1-22-01. Paul (with US Filter) has already investigated the complaint and spoken with the complainant. The Compost facility was not actively processing over the weekend and the air odor scrubbers run 24 hrs/7 days a week. One chemical pump had shut down bu was not down all weekend. This may have been the cause and was repaired by Monday morning. US Filter keeps an extensive log of complaints with notations on date, time; weather conditions, wind direction, odor descriptions, and off site detection as well as the complainant name and address. Please see file for further information. � Y GRAND OLD ENGLIS ` BP\PGf p4 r9 o'•A�?o GIB^ ELGIN o TIVOLI S7 51 N RKTN ALLEN LN. a fpS pR" F 1 NE. '" i � r ut Lb�Yr uL IVO lN. BAPPLE ST. ST'EPN�h eRpOoeES D f ciao nT �.FIR 17 �\ON Gy 9 PF QRD• O 127 I i.i SIPE a DDU tip oa IJ /' \ GOµ Qi PNPr I Wv4 P 3 SpRVl1VVV/I c- d�0fd�oB 5 Ef "E JL VQOp��o �W COUNTY HOME DAIRY R0. I 0 \ HP PS ,Py 0 0. �.=' � �1 E � { kk[5'''T:'.'..- T�p'" �4♦ f ( � S' I I Eµµy O 2 x' v 6 L Ea "• f B s^`4 L i:. 1. 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PPG y C � � yiP a I f} �WEPO\ °P 9 / 0\.O •4R •iEn�"Clp1`EGq ROp OOF\PO p}ROKNFF LL 1J0�BRIER Zy If SCIR.�Sah ¢C n OP�LEWDD I \6"N'(6 OS~h: ZlSIr 2�g SE E (�Yoe� UN \ � JFl�l�h vp D O eq r r or 'Ir 7, r _ g•'g Ao v" OHS � � — _.. ' lee ® er IncidentJComplaint Report Investigator Investigation Date Response Date Co tac. Daat (pos -roves igationnj Investigated? O yes O no Violation 10 yes O no NOV Sent? 10 yes O no Responsible Party City of Hickory Responsible Party Address Phone See Permit file for Hickory Composting Facility Circumstances Received By IMichael Parker Date Received 1/22/2001 Time Received 11:45:55 AM County ICatawba Complaint Type 10dor (Other) Response Time -730 days Complainant [LE©m Flowers Complainant Address Phone 245� Settlemyre - i It Nawton, NC 2`8658 82 �-32�8-4919 Mr. Flowers says the odors are very bad from this facility (unusually bad vs normal operation odors). �e said.#hat he also documented bad odors on. Jan. 12th, and Jan. 20th. Invetigator should check and see if Ellen Huffman has done recent compliancy inspection at this facility.- r 2se �- s ate" e Iry y�l`' /o-j / -�� JAN-23-2001 10:05 PSG HICKORY P•01 FAX ��� USFI EWHICKORY NC TELEPHONE 828-46&1g01 _�T �/ _. 3200N Noe AVENUE S.E. FACSIMILE 828-465-4116 NEWTON NC 28658 e-mail c WwIdw@usfilter.cam 70 Ellen Huhn cc FAX 7"-663- M TEL 70466346" FROM Wayne Carroll DATE 01/23/01 PAGE 1 OF 12 SUBJWr Odor Com plaice T MESSAGE Ellen: Attached for yoUir Use is the 2NO and 2001 Odor Compl:l inft Sumv.izwyies. N you need any more Infonnadon just 10 me know. Have a good and restful vacation. Thanks Wayne' AENDI wlateron"w THIS TRANSMISSION CONTAINS CONFIDENTIAL INFORMATION INTENDED FOR USE ONLY BY THE ABOVt NAMED RECIPIENT. FADING, 018cUSSION, DISTRIBUTION, OR COPYING OF THIS MESSAGE IS STRICTLY PROHIBITED BY ANYONE OTHER THAN THE MED RECIPIENT OR HIS OR HER EMPLOYEES OR AGENTS. v IF YOU HAVE RECEIVED THIS' FAX IN ERROR, PLEASE MEDIATELY NOTIFY US BYTELEPHONE (COLLECT), AND RETURN THE ORIGINAL MESSAGE TO US AT THE ABOVE ADDRESS VIA i_ POSTAL SERVICE. JAN-23-2001 10:05 PSG HICKORY P.02 USFII,,-Tf-R OPERANG SERVICES 60kAL�60M POST FA Lrry, HICKORY t. 'REQ . I 2000 ODOR COMPLAINT SUMMARY INVESTIGATION WIND ODOR Off - Site Detection C ATE NAME TIME DIRECTION DESCRIPTION yes No Time :Q5 AM 1 212000 Jim rds (Sunbelt) R: OF —AMT Calm--" Bad Small x 2/ 212000 Donna Buttons (Sunbelt) 9:18 AAA Light Sw Bad Odor x 9-20 AM -812000 Mario & Jeni Restaurant 9:00 PM Light West Smells on the Patio x 9:15 PM 101 7M000 Tom Flowers 9:00 AM -' Calm Smells Bad x 9:15 AM 1 Y1 9/2000 MadO & Jeni Restaurant 6A5 PM SIM Garbage ---7:0QPM JAN-23-2001 10:06 . PSG HICKORY P.03 1 USFILTER OPERATING SERVICES ,�iECIONAC MPOST FAdIUTY, HICKORY NC 2001 ODOR COMPLAINT SUMMARY WIND ODOR off - Site Detection TF NAME TIME DIRECTION DESCRIPTION Yes No Time St ywM... a..mr. � max.• ..... +nw ' a�.... a'�,a" e'• iM o '<' %x,,{a.:� "ati"�,�'�.�x`u,Ti. ,e't,��, n `xE's�f Y:Cxya'p f4 a l.ia'�' ,T���{Y YM,t;l,�:vxa;,.,vi .. "� <4'>., k.s� •n?v 9:30 AM 'I2001 Tom Flowers 9:15 AM NINE Bad - Worst ever . X noo1 Tone Flowet� 9:00 AM Calm Dead Animal is 1©:oa A JAN-23-2001 10:06 PSG HICKORY P.04 0 C3 w 40 O Q W N. cl) CD C'4 OP. n cq w v— M 0 4r- w w wa N uj co 09 C3 w "T c to 7 m ca ® Elm--3 7- t 'c :3 = -, i . w 40 CD '3 r.::-*.; JAN-23-2001 10:07 PSG HICKORY P.05 USFILTER OP RM ING SERVICES REGIONAL COMPOST T FACILITY, HICKORY NC i Fkwers HMory 1995' U 31I SM5 9.00 AM lead Animal no " v s/w efts- Bad no S/W 3d Smell no n/w nan Wash td Animal * Calm *Carolinas Dairy Spreading cow manure nearby 9120/99 9.15 AM Bad no 000 0117/00 3:00 AM Smells Bad no 2001 1112/01 9.15 AM Bad Ulorm Ever no 11=01 9.00 Ault Dead Animal no Calm Galen n/ne ,!1 JAN-23-2001 10:07 PSG HICK0RY P.06 PROFESSIONAL SERVICES GROUP .T` \ Regio at/Compost Fad!lity - Hickory, NC Odor Complaint Form (late: / r r .? - Ad" Time: ,q: dJ Compiaintive: J vig c e,,&,, f 1 Address: 5 -r► h-p ! f T Hx 3'.s-s^ Phone Plumber: q G q- 7� q 0 Odor Description: -,,�• S�� l/ Weather Conditions: `f - Wind Direction: \ NCO Z nt_, � 6 \ A- npisint Received By' rwr►v [ c� r, eE� Action Taken: F d�r�� S Comments• JAN-23-2001 10:07, PSG HICKORY P.07 \ PROFESSIONAL SERVICES GROUP Regional Compost Facility - Hickory, NC aaor comp►aint Form Date: R c / 02-d v v lime: & . / Sr Cemplaintive: Pl,)G `; o 4c. jv,7 ; _ Address: ) a S 9 -tf kA �'! � � � 4 9J Phone Number: 06 S - 3 /7 7 Odor Descdption: q c.�jld Weather Conditions: \,�Sah Wind Direction: Received By: A-$-" Action Taken: comments: a A- s e!. JAN-23-2001 10:08 PSG HICKORY P.08 PROFESSIONAL, SERVICES GROUP Regional Compost Facility - Hickory, NC Odor Complaint Form hate: Time: Compli intive: _A/Q b Address: J.412 -St. Aul's C4ukcAau Phone Number: (46 5" %/ )) . Odor Description: SAIELL.5 D AI. 7"WK PITT/O Weather Coodiflons: 0-e cr u Wind Direction: Z,A 7` 1ugj� i Rt Received 13y:� Cry6 w $ 'eN C f Action Taken: IAIVE�7'/ 7 T/te Dbyj�D1 AA hJ Comments: A10 5 i A162 4 1»7Z67eO AT JAN-23-2001 10:08• PSG HI KORY P.09 PROFESSIONAL. SERVICES CROUP Regional Compost Facility - Hickory, NC Odor Complaint Fom1 -Date: Tfn18=--1 10 Complaintive: �`zr -, r1o, , ee Address: v r-f 161/,-,4, , w, & f Phone Number:. 3�� Odor Description: j Weather Conditions: CJ..Q4 Wind Direction G{, ripleint Received BY: Ration Taken: .,ef: xtV.cf 4cdvz � �,; ►�w.r.,,f � .TLr % n � f T' S J�.;-- �L 5 i �i � � %�' � �- f �w Comments: [u� ..� �. 4- Lo E, JA o.d Yz- �aVL, a e-j d it.0 a ri-t -�- JAN-23-2001 % 10 : 08 `` r , PSG H I)CKORY P.10 PROFESSIONAL.SERACES GROUP Regional Compost Facility - Hickory, NC Oder Complaint Form Date: a-16 - oo Time:. _ r Complaintive: Address: 3.23 r- ;6 S �, �� Phone-humber S�( `�- 7�'s%u Odor aewAption: r,/' c Weather Conditions: _P(+ if C10111 Wind Direction: 2 % h f. S.lrtf- nt Received B.I:,,..G,o Action Taken. rT -Y; 4'A d rj /f oc%- .' q ' H� - pa / Q, r Sn+ F rvr, 0s.- br N. air Comments: �., 4 c!. s c i � ha, !)�, i-L e4 6LA10 l I , /� O 4 u, d Le r7 �S Lv if JAN-23-2001 10:08 PSG HICKORY P.11 a PROFESSIONAL SERVICES GROUP Regional Compost Facility Hickory, NC Odor Complaint Form Elate: s� lime: IF. / ComplalntiVe: U fit r-f Address: �� � � �� ��/ y Phone Number % / f Odor Description: jg �( w 0 4�5 r -p �� u Weather Conditions: 4 � jrt��r r d2F • z-X !� Wind DR=Ion: A/ - C- rit Received By: k-1 S Action Taken: 1�k V �Os f ; 4. t r-6.r(.' IT, Comments: n u ,- a Ise c Ion s NS rv.�{ ar JF,-,/ Q -f x-%jr:S J� �} 1)C�.a.S"f/ V�1 t- c. do) �L 5JJ 1P!�P 57,,{rlD�,. -�4 h;; C'�rfy►��� - C, w i S-� a t a g. / f An j /. 4,-X e Ser; �0 �s r�yy� o n ►-{'S�'<" Ct'rrr ,_ �•��d4J.�Y� JAN-23-2001 10:09 PSG HICKORY P.12 PROFESSIONAL SERVICES GROUP Regional Compost Facility - Hickory. ND odor Complaint Form Date: JV Time:,...��Q Complalnttve: f fit! Address: GA q ,,�- y tiS e }l � &Lj die J /U,° g c 5- Phone Numberc� - 9/ Odor Description: a.N i ynat Weather Conditions: a rY► 1 Vlftnd Direction: , oy+ � Vj e— nplaint Received By:toll J Aciidri Taken: e ev)INC� Aak Comments: /j d /l 4y— 4' l l Jam/ e eec vt%O' 1 Q' J 1 " .0 nlcQ�� ., 1� TOTAL P.12 G _ HICKORY REGIONAL COMPOST FACILITY TELEPHONE 828-465-1401 vs� 3200 20TH AVENUE SE FACSIMILE 828-465-41 15 NEWTON, NC 28658 RECEIVED February 7, 2001 FEB 14 2001 Brian Wrenn DENR/DWQ/Water Quality Section NC DEPT. OF ENVIRONMENT Non -Discharge Compliance Unit p�OO D NATURAL EOI SONAL OFFICE OURCES 1617 Mail Service Center Raleigh, N.C. 27699-1617 1, b! Re: 2000 Annual Report -.40 CFR Part 503 0c�0 P c,,1 F.9r,& oral. Cam y®st Facili. : <n, Hieko = NBC-. - Dear, Mr. Wrenn: Please find herein, the Regional Compost Facility 2000 Annual Report in accordance with the reporting requirements of 40 CFR Part 503, North Carolina Annual Monitoring Requirements, and Distribution and Marketing reporting for Permit No. WQ0004563. This document was prepared by US Filter Operating Services (USFOS) and submitted for the Sludge Consortium (Owner) in Hickory, North Carolina for the above captioned facility. USFOS provides full contract operations, maintenance, and management (OM&M) services at the RCF in a contract agreement with the Consortium, which became effective January 1, 1995. Please note that the facility names and permit numbers of each city or town that utilized the facility during 2000 is attached on page 3 of this report. If you have any questions concerning this Annual Report and the information contained herein, please contact me at the Regional Compost Facility at (828) 465-1401 or call Charles D. Hansen, P.E., Public Services Director, City of Hickory, North Carolina at (828) 323-7427. Respectfully submitted, lb,1c t Wayne Carroll Project Manager cc: Charles D. Hansen, P.E., Hickory Jimmy Clark, Conover Mark Vanagel, USFOS Jay Stowe, Newton Tim Muirhead, USFOS Barry Edwards, Catawba County Hickory Project File USFOS Houston File a IVENDI water company C G HICKORY REGIONAL COMPOST FACILITY TELEPHONE 828465-1401 vs 3200 20TH AVENUE SE FACSIMILE 828-465-41 15 NEWTON, NC 28658 SLUDGE CONSORTIUM- HICKORY, NORTH CAROLINA REGIONAL COMPOST FACILITY 2000 - 40 CFR PART 503 ANNUAL REPORT Monitoring, Record Keeping, and Reporting for Preparing Sewage Sludge for Beneficial Use At In -Vessel Biosolids Composting Facility Presented to: NENR/DWQ/Water Quality Section Non -Discharge Compliance Unit 1617 Mail Service Center Raleigh, N.C. 27699-1617 Submitted for: City of Hickory, North Carolina Public Services Department P.O. Box 398 Hickory, North Carolina 28603-0398 Prepared bv' US Filter Operating Services Regional Compost Facility 3200 20th Avenue, SE Newton, North Carolina 28658 FEBRUARY, 2001 2 a IVENDI water company REGIONAL COMPOST FACILITY HICKORY NORTH CAROLINA Environmental Permits: NC DENHR Compost Permit No WQ0004563 CiV of Newton Industrial Pretreatment Permit NO. 1224 SOURCE AND PERMIT NUMBERS The biosolids received at the Regional Compost Facility were generated from a variety of permitted cities and towns within Catawba County North Carolina. In 2000 the Regional Compost Facility received biosolids from the following communities and no other source was accepted. The following also includes their permit number. SOURCE PERMIT NUMBER i City of Hickory (Northeast) NCO020401 City of Hickory (Henry Fork) NCO040797 City of Newton (Clarks Creek) NCO036196 City of Conover (Southwest) NCO024261 City of Conover (Northeast) NCO024252 City of Conover (Southeast) NCO024279 Town of Maiden Town of Claremont (North) NCO039594 NCO032662 Town of Claremont (McLin) NCO081370 Catawba County Domestic Septage NA We are pleased to report that the RCF achieved full compliance with the general conditions and performance standards of the NC DEHNR/DEM Permit, as well as its O&M requirements and the pollutant limits in Tables 1 and 3 of Subpart 503.13; the pathogen reduction requirements in Subpart 503.33(b)(5). Compliance with the frequency of monitoring, record keeping, and reporting of these standards that have been in place when the RCF was placed into service on January 3, 1995 Compliance with these standards in 40 CFR Part 503 for the pollutant limits, operation standards for pathogen density reduction and vector attraction reduction, general requirements, and management practices was demonstrated and documented by the Monthly Operations Summary Reports for 2000, provided herein as Exhibit 2. 5 I. GENERAL INFORMATION Facility Name Mailing Address and Location Regional Compost Facility (RCF) 3200 20th Avenue, S.E. Newton, North Carolina 28658 The Regional Compost Facility is a Class A Sludge Management Facility as defined in 40 CFR Part 503.9(c). This facility currently employs one method of biosolids management that requires compliance with 40 CFR Part 503 requirements. The primary method of sewage sludge disposal is its beneficial use at the on -site dewatering and in -vessel composting facility, which prepares the wastewater residuals for land application. Generators / Preparer of Biosolids The Sludge Consortium, represented by four local governments, generates biosolids during the treatment of domestic sewage at their publicly owned treatment works and prepares materials (dewatered cake and finished compost) from biosolids. The RCF is owned by the Sludge Consortium, comprised of the Cities of Hickory, Newton, and Conover and Catawba County, North Carolina. In January of 1995 the Consortium entered into an agreement for operations, maintenance, and management (OM&M) services of its RCF with Professional Services Group, Inc. (PSG) currently called US Filter Operating Services (USFOS). Consortium Ownership: City of Hickory - 66.0 % City of Newton - 09.0 % City of Conover - 11.0 % Catawba County - 14.0 % Owner / Generator: City of Hickory Attn: Mr. Charles D. Hansen, P.E. Public Services Director P.O. Box 398 Hickory, NC 28603-0398 Tel. # (828) 323 - 7570 E-Mail - chansen@ci.hickoty.nc.us Operator / Preparer: US Filter Operating Services Attn: Wayne Carroll, Project Manager Regional Compost Facility 3200 20th Avenue, S.E. Newton, NC 28658 Tel. # (828) 465 - 1401 E-Mail — carroldw@usfilter.com 6 Environmental Permits Regional Compost Facility: NC DEHNR Compost Permit No. - WQ0004563 City of Newton, Industrial User Pretreatment Permit No. - 1224 H. BIOSOLIDS PROCESSED The amount of biosolids received and processed for beneficial use and disposal at the RCF during the 2000 annual reporting period was 2,662 metric dry tons (MDT). A computerized biosolids dewatering report, in Exhibit 2 page 6, for the belt filter press (BFP) operations at the RCF will support documentation and information for the following computation of the actual MDT of biosolids prepared for use and disposal in 2000. 2000 Operations - 2,662 MDT 1. Dry short tons of biosolids loaded to the belt filter presses: Dry short tons = totalized BFP load (DT) from 01/01/00 - 12/31/00. = 2,950 DT 2. Dry short tons of biosolids captured by the belt filter presses: Dry short tons = totalized BFP load (DT) x avg . solids capture (%) = 2,950 x 0.995 = 2,935 DT . 3. Metric dry tons of biosolids processed for beneficial use: Metric dry tons = total BFP captured dry short tons (DT) x conversion factor = 2,935 x 0.907 = 21662 MDT 7 The determination of the dry short tons of biosolids received and loaded to the belt filter presses are shown in a computerized RCF Operations Summary report as Exhibit 2 page 6. This biosolids loading has been determined by monitoring the number of belt filter presses in service (1 or 2), the actual run time hours each 24 hour operating day, direct flow metering of the volumetric rate of sludge feed (gallons per day - GPD), and gravimetrically analyzing the time -composite sample of feed sludge for total solids (% TS) using Standard Methods Part 2540 G., (APHA, 1992). An automated moisture analyzer that operates on the basis of infrared technology and moisture analyses using drying and constant weight has analyzed the feed solids. A composite of the feed solids, cake solids, and a conservative estimate for the filtrate were obtained daily to compute a materials balance around the belt filter presses to determine solids capture (%). Since the RCF does not have a weigh belt on its sludge cake conveyor belt, the generated amount of biosolids for in -vessel composting was determined by performing a daily materials balance of the dewatering process. All of the dewatered sludge cake was processed in the Tunnel Reactor in -vessel composting facility. Thus, all biosolids loaded and captured at the BFP represents the biosolids generation and processing basis for the Annual Report and the amount of biosolids prepared as finished compost for land application in accordance with 40 CFR Part 503. M. BIOSOLIDS USE & DISPOSAL PRACTICES The biosolids received at the Regional Compost Facility (RCF) were beneficially used at the on -site dewatering and in -vessel composting facility. The biosolids management and disposal practices are the beneficial use of sewage sludge via composting to produce a high quality soil product which was sold and, or distributed in bulk for application to the land in accordance with 40 CFR Part 503, Subpart B regulations. As presented in the attached Site Plan and Process Schematic (Figures 1 and 2), the biosolids processing train and management practices consists of receiving and storage of liquid biosolids and wood amendments, mechanical belt filter press dewatering, in -vessel biosolids composting, product storage, foul air scrubbing, and wastewater pretreatment. The RCF is a PFRP facility and produces a Class A `exceptional quality' biosolids residual product. 8 SUBPART B - LAND APPLICATION Process Monitoring, Record Keeping. and Reporting Description The Regional Compost Facility is substantially automated with numerous on-line and continuous reading instruments (i.e. sludge flow meters, thermocouples, air flow meters, auger speeds) to monitor the process and ensure that PFRP requirements are met. The various on-line equipment and instrumentation were calibrated routinely by PSG's electrical and instrumentation staff and adjustments were made for calibration, if required. In accordance with USFOS's standards for quality assurance/quality control (QA/QC), precision and accuracy determinations were made to ensure that high quality reproducible data is generated. The monitoring data from these devices were retrieved continuously by a computer system, where data was archived and performance reports generated. Daily and monthly operator log forms and computer reports document various operating parameters required for demonstration of compliance with 40 CFR Part 503 Regulations. These parameters include system amounts of biosolids, amendments, and compost; in - vessel Tunnel Reactor; process and odor control system airflows, etc. Analytical Results for Monitored Pollutants USFOS analyzed the finished compost produced at the RCF for various pollutants required and listed in Tables 1 and 3 of 40 CFR Part 503.13. We are pleased to report that full compliance was achieved in 2000 with these limitations and the corresponding classification of the finished compost as a Class A ` exceptional quality' biosolids residual product (Exhibit 1). In accordance with Table 1 of 40 CFR Part 503.16, the frequency of monitoring, composite sampling, and analysis of the composted biosolids for the pollutants listed in Table 3 is bimonthly (6 times per year). This testing frequency was determined on the basis of the projected 2,662 dry metric tons (DMT) of dewatered biosolids processed and applied to the land as finished compost. We have also analyzed on a routine and as needed basis, the essential nutrient, stability, maturity, decomposition, odor and phytotoxicity parameters of the finished product to characterize its quality for various beneficial uses, prior to its distribution. We have also closely tracked the end uses and distribution contours for the finished compost product as represented as Exhibit 3. 9 Pathogen Reduction Requirements - Alternative A5 (PFRP) As previously stated, the Regional Compost Facility is a "Process To Further Reduce Pathogens" (PFRP) system for treatment and beneficial use of dewatered biosolids. This section of the Annual Report states that USFOS and the Consortium have utilized Class A Pathogen Reduction using Alternative A5 - PFRP via Composting to demonstrate compliance with 40 CFR Part 503.32(a)(7) and in continuity with 40 `CFR Part 257 regulations. The temperature of the biosolids inside the Tunnel Reactors was maintained at 55 deg. C (131 deg. F) or higher for at least three (3) days. The design capacity of the four A-S-H Tunnel Reactors is approximately 54,432 ft (2,016 yd.). The standard operating procedure (SOP) for processing biosolids in the A-S-H in - vessel composting system employs a process using single stage horizontal plug flow. The raw (in -feed) compost was deposited in the front of the Tunnel Reactors with the addition of recycle material and discharged after active in -vessel composting and initial curing (out - feed compost) from the end of each reactor. Thus, the active composting phase occurs in the first two-thirds of each Tunnel Reactor and partial curing occurs in the remaining third of each Tunnel Reactor. Based upon site -specific monitoring of the bulk density of the in -feed mixture compost and recording of the number of hydraulic ram pushes for each Tunnel Reactor, the volumetric loading (yd /dy) is accurately determined for each processing day. This volumetric loading was divided into the fixed total reactor capacity to compute the "uncompacted" SRT (days), which is a conservative determination of the amount of time spent in the in -vessel reactors since compaction and compression of compost materials is not considered (typically adds another 20% to the "uncompacted" SRT). The average "uncompacted" SRT for each Tunnel Reactor was approximately 26.4 days. The actual SRT considering compaction and materials compression averaged 24.1 as highlighted on page 8 of the Operation Summary report. During this in -vessel composting period, at least three (3) days of processing time was continuously available to achieve PFRP in the Tunnel Reactors as the in -feed compost traveled horizontal from the front to the back of the 63 foot long reactor and eventually discharged as out -feed compost. Seven (7) thermocouples, seven (7) top sampling ports, and seven (7) side sampling ports are installed along the length of each Tunnel Reactor to monitor temperature within the compost biomass. A total of twenty-eight (28) discrete measurements of temperature in the compost process are monitored and recorded by personnel for documentation. The top and side sampling ports give the facility the ability to visibly observe the biomass and measure temperatures in each tunnel manually with an operator -inserted probe. The average of certain aeration zone temperature readings provide the daily determination of PFRP for the Tunnel Reactors. These daily PFRP temperature logs were documented for each Tunnel Reactor and reported on the computerized RCF Operation Summary Report (pages 9-12) to document the composting process was maintained at or above 55 deg. C during the period of January through December 2000 to comply with Alternative A5 of 40 CFR Part 503.32. As shown in Exhibit 2 page 8, the average PFRP temperature for all four Tunnel Reactors was 65.5 deg. C. 10 In accordance with 40 CFR Part 503.32(a)(7), the composted biosolids was analyzed for the density of Salmonella sp. bacteria at the time it was being prepared for sale and distribution into the market place for final land application and was found to be well below compliance limits. The bimonthly composite samples were prepared for Salmonella analysis on a dry weight basis and analyzed in accordance with Standard Methods Part SM2540G. As shown on Exhibit 1, the maximum Salmonella SP. density measured for discharged compost from the RCF in 2000 indicates that none was detected. Certification Statement - `I certify, under penalty of law, that the Class A pathogen requirements in 40 CFR Part 503.32(a)(7) have been met. This determination has been made under my direction and supervision in accordance with the system designed to ensure that qualified personnel properly gather and evaluate the information used to determine that the pathogen reduction requirements have been met. I am aware that there are significant penalties for false certification including fine and imprisonment." Undersigned. Wayne Carroll USFOS Project Manager Vector Attraction Reduction - Option 5 The Regional Compost Facility uses the Aerobic Process (Thermoplullic Composting) to demonstrate and achieve compliance with the Vector Attraction Reduction requirements set forth in 40 CFR Part 503.33(b)(5). Specifically, Option 5 as an Aerobic Process at Greater Than 40 deg. C (104 deg. F) is most appropriate for achieving Vector Attraction Reduction. As previously described in this Annual Report, the average Actual SRT in the in -vessel compost reactors was 24.1 days for the reporting period of 2000. The dewatered biosolids was composted and treated aerobically at thermophilic temperatures during this period of in -vessel processing time. The computerized composting performance reports document the aerobic processing of the dewatered biosolids in accordance with 40 CFR Part 503.33(b)(5). The dewatered biosolids have been aerobically treated for a minimum of 14.0 consecutive days during which the daily minimum temperatures of the Tunnel Reactor have been maintained above 40 deg. C and the average temperature maintained higher than 45 deg. C. As shown on page 8 of the operations report, the average Vector Attraction Reduction (VAR) temperature for all Tunnel Reactors was 63.6 deg. C. 11 Certification Statement - " I certify under penalty of law, that the Class A vector attraction requirements in 40 CFR Part 503.33(b)(5) have been met. This determination has been made under my direction and supervision in accordance with the system designed to ensure that qualified personnel properly gather and evaluate the information used to determine that the vector attraction reduction requirements have been met. I am aware that there are significant penalties false certification including fine and imprisonment." Undersigned. ',c)Wp-, I L I C1114 Way ie Carroll USFOS Project Manager IV. CERTIFICATION PFRP Certification Statement `I certify under penalty of law that this document and all attachments were prepared under my direction and supervision in accordance with the system designed that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the available information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violation' Undersigned. Date Signed: IIJC,14 Way e Carroll USFOS Project Manager Regional Compost Facility 3200 20th Avenue, S.E. Newton, NC 28658 (828) 465 - 1401 E- Mail - carroldw@usfilter.com 12 FIGURE 1 11: I:I•.c: 1 c,rif�l. c or-11'o I j\\\\ II i I t ,•'' I I ' I SCRlreel RRO ODOR \ If• jH[ HOIC 1—< \ 1 ut moq ,may , jIDSNIC 1t' IA 711. ru11v Slanpl I \ I \ IREAMENT \\ I \\ \ it /Rull \ I \ I k\ \\ 1 \ \I \ ti \ \ _•Ui6�� wai � IU II r'on ucn R_D I AC 1 1.1'I'Y - 'I /-11/i r• r u �- . tlnaq( AEACIDti ADWRSIRAnoll DUlp9lC — — — — — — — — — — — 51TE PLAN \d GqL� ( i � 1 SS.. r'r• IL 1 1/1' P.10 IDS, h YO fnowq CAII '.cK OEVAI(Ro1G MID It071G ' O MDOIG %[ C1Cw7 IN out H 1.151 • taSIM a IN a( aa.,st snwl ruhtrl —../ i /'--ENS171G CMCREIE PROCt1Cl slc(tACE PAD—� ❑OSnHG \t:IOCLC SICRACE BUl@IG -iL r 0 �1 1 1 1„• rr I. - II II II Y•I flLl' y,R 11 h II 4 11' 1, (eft to 1'.OW( V. Mu•r •,TN h r001 a I II 11 — II ,1 11 ,I II II II II II II II It It _ ��I---1' p•M u.,svc II II—ns.nn.ma." I I i'•` � _I.ii 110 V 1,. [1/SS I A!? t10i I r■act (' oK I U11, I l i i II ��� . ... i it: Hass'(' Lol: II IHCI!J �I MI Nl MAD I'll I� It It4IMSONCM( I III —I' O I tlgtl SrntgMgR' 4 II etgwu i I —tulpl mtn un a( nr ''I II'c• ..j�--Ip'vinswct.Mt II eu ell II (--rc "To 1.•s me . L Is,lor pla I 1 REGIONAL COMPOSTING FAC-urY HICKORY, NORTH CAROLINA USFILTER OPERATING SERVICES HICKORY REGIONAL COMPOST FACILITY PROCESS FLOW SCHEMATIC LIQUID RAW BIOSOLIDS RECEIVING STATION AMENDMENT -{ STORAGE Iln`-1 SILO TWO -STAGE CHEMICAL -� BIOSOLIDS/ SCRUBBERS _______ ; t AMENDMENT A BLENDER AMENDED _ _____, CAKE BELT FILTER PRESSES STORAGE j BIN-------------------------------------- AL ---------- MIXER BUILDING AIR ------------ A-S-H L TUNNEL COMPOST REACTORS THREE-STAGE CHEMICAL SCRUBBERS p n �S ASHBROOK-SIMON-HARTLEY 6 IN -VESSEL COMPOSTING --r--------------- COMPOST CURE PAD FINISHED COMPOST CATAWBA ORGRO COMPOST PRODUCT EXHIBIT 1 REGIONAL COMPOST FACILITY HICKORY. NORTH CAROLINA REGULATORY COMPLIANCE SUMMARY ' ANNUAL PATHOGEN AND VECTOR ATTRACTION REDUCTION FORM Facility Name REGIONAL COMPOST FACILITY WWTP Name Permit Number WQ 0004563 NPDES # Monitoring Period: From 01/ 01/ 00 To 12/31100 Pathogen Reduction (40 CFR503.32) - Please indicate level achieved and alternative performed Class A _ X Alternative 1 Alternative 4 Class B Alternative 1 Alternative 2 Alternative 5 X Alternative 2 Alternative 3 Alternative 6 Alternative 3 If applicable to alternative performed (Class B only) Indicate "Process to Significantly Reduce Pathogens" _ Aerobic Digestion —Air Drying —Anaerobic Digestion Composting If applicable to alternative performed (Class A or Class B) complete the following monitoring data: : _Lime Stabilization Allowable level Pathogen Density Number of Frequency of Analytical Parameters in Sludge Exceedences Analysis Sample Type Technique Minimum Geo. Mean Maximum Units Fecal Coliform 2x106 MPN per gram of total solids or 2x106 CFU per gram of total solids 1000 MPN per gram of total solid (dry weight) salmonella 3 MPN per 4 oacteria (in lieu per grams total ND ND MG/KG 0 Bi-Monthly Compost SM254013 of fecal coliforrn solid(dry weight) Vector Attraction Reduction (40 CFR 503.33) - Please Indicate option performed Option 1 _ Option 2 _ Option 3 _ Option 4 Option 6 _ Option 7 _ Option 8 _ Option 9 No vector attraction reduction options were performed Option 5 X Option 10 Certification Statement ( please check the appropriate statement) X "I certify, under penalty of law, that the pathogen requirements in 40 CFR 503.32 and the vector attraction reduction requirement in 40 CFR 503.33 have been met." " I certify, under penalty of law, that the pathogen requirements in 40 CFR 503.32 and the vector attraction reduction requirement in 40 CFR 503.33 have not been met" (Please note If you check this statement attach an explanation why you have not met one or both of the requirements.) This determination has been made under my direction and supervision in accordance with the system designed to ensure that qualltied personnel properly gather and evaluate the Information used to determine that the pathogen and vector attraction reduction requirements have been met I am aware that there are significant penalties for false certification Including fine and Imprisonment. Wayne Carroll Project Manager Preparer Name and Title (.type or print) Land Applier and Title (if applicable) (type or print) _ignatu a of Preparer Date Signature of Land Applier (if applicable) Date DEM FORM RF(10184) ANNUAL RESIDUAL SAI... _1NG SUMMARY FORM Attach this form to the corresponding laboratory analysis. Please note that your permit may contain additional parameters to be analyzed than those required to be summarized on this form. 1. Permit Number WQ 0004563 Laboratory 1 Burlington Research Lab Facility Name Regional Compost Facility 2 Analytical Laboratories, Inc NPDES # 3) or WQ # (residual only facilities) WQ 0004563 WWTP Name Residual Analysis Data Date sampled (grab) or Date Composited 02/17/00 04/18/00 06/15/00 08/17/00 10/19/00 12/13/00 Percent Solids 38.8 51.8 73.7 48.0 63.8 60.8 PARAMETERS mg/kg dry weight Aluminum 10,500 7,600 9,530 5,720 7,870 5,410 Arsenic 1.8 1.2 1.1 6.6 1.1 0.74 Cadmium 1 1 1.4 0.29 6.68 0.67 Chromium Copper 163 157 138 85 123 146 Lead 18 14 58 11 15 11 Mercury 0.69 0.57 0.25 0.41 0.45 0.39 Molybdenum 13 9.4 6.8 3.3 1.4 4.8 Nickel 7.3 1.8 10 3.8 7.0 8.4 Selenium 0.51 2.5 0.68 0.81 0.62 1.1 Zinc 313 310 330 167 316 301 TKN 24,700 11,080 9,331 8,550 10,276 7,600 Ammonia Nitrogen 3,280 3,020 2,081 4,670 2,139 5,125 Nitrate -Nitrogen 25.7 18.7 13.6 17.8 1 24.8 11.9 Total Phosphorous_ 6,110 3,500 t1,550 1,880 1 886 2,130 X /-0/ (SIGNATURE OF PREPARER) DATE 1 certify, under penalty of law that this document was prepared under my direction or supervision In accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. I am aware that there are significant penalties for submitting false Information, Including the possibility of fines and Imprisonment for knowing violations." DEM FORM RF (10194) Bi - MONTHLY CERTIFICATION STATEMENTS The Regional Compost Facility is a "Process To Further Reduce Pathogens" (PFRP) system for treatment of and beneficial use of dewatered biosolids. This section states that USFOS and the Consortium have utilized Class A Pathogen Reduction using Alternative A5 - PFRP via Composting to display compliance with 40 CFR Part 503.32 (a)(7) and in continuity with 40 CFR Part 503.33(b)(5). Based upon site specific monitoring and operation data of the biosolids USFOS submits the following information for the months of January and February 2000 . This shows compliance with Alternative A5 of 40 CFR Part 503.32, 40 CFR Part 503.32(a)(7), and 40 CFR Part 503.33(b)(5). Pathogen Reduction Requirements - Alternative A5 (PFRP) TEMPERATURE - 40 CFR Part 503.32 Minimum - 55 deg. for 3 consecutive days. Regional Compost Facility — 04.4 deg.0 for 3.05 consecutive days. (Please See Operation Summary Report page 8). PATHOGEN KILL - 40 CFR Part 503.32(a)(7) - Salmonella - Limit 4 (MPN/4g) Dry Weight Basis. Regional Compost Facility Salmonella Results - N/D (MPN/4g) Dry Weight Basis. Fecal Coliform - NA (Please See Report of Analysis for lab data). CERTIFICATION STATEMENT - `I certify under penalty of law, that the Class A pathogen requirements in 40 CFR Part 503.32(a)(7) have been met. This determination has been made tinder my direction and supervision in accordance with the system designed to ensure that qualified personnel properly gather and evaluate the information used to determine that the pathogen reduction requirements have been met. I am aware that there are significant penalties for false certification including fine and imprisonment. " Undersigned. �t-L/ap 6- w. Wayne arroll Project Manager Vector Attraction Reduction - Option 5 TIME & TEMPERATURE - 40 CFR Part 503.33(b)(5) Minimum - 14 days above 40 deg. C and the average temperature at or above 45 deg. C. Regional Compost Facility - 62.45 deg. C for approximately 22.9 days. (Please see Operation Summary Report, page 8) CERTIFICATION STATEMENT - `I certify under penalty of law, that the Class A Vector Attraction requirements in 40 CFR Part 503.33(b)(5) have been met. This determination has been made under my direction and supervision in accordance with the system designed to ensure that qualified personnel properly gather and evaluate the information used to determine that the vector attraction reduction requirements have been met. I am aware that there are significant penalties for false certification including fine and imprisonment. " Undersigned. 't/,lir�ct—C (� Wayne Ctfrroll PFRP Certification Statement "I certify under penalty of law that this document and all attachments were prepared under my direction and supervision in accordance with the system designed that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the available information. The information is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violation." Undersigned. Date Signed: Wayne CafToll USFOS Project Manager Regional Compost Facility 3200 20th Ave., SE Newton NC 28658 (828) 465 -1401 IiDll NPDES Analyses, Aquatic Toxicity Testing, Field Services, Infrastructure Evaluation, Chemical Product Environmental Assessments, . Toxicity Reduction Evaluations ILINGTON ncSEARCH ANALYTICAL REPORT CUSTOMER: U.S. Filter WORK ORDER #: OB512-001 REPORT TO: Mr. Paul Spencer RECEIVED: 02/18/00 REPORTED: 03/07/00 SAMPLE DESC: FEB. MONITORING SAMPLE TYPE: SLUDGE, COMPOSITE Pb NUMBER: 10803 COLLECTED: 02/17/0010:00 to 02/17/00 10:10 SITE: Compost PARAMETER DATE/TIME/ANALYST MOIL RESULT Ammonia Nitrogen - Solid Started 02/28/00 08:30 128 3,280 mg/Kg Dry EPA 350.1 Analyzed 02/28/00 by SAP at BRI - Burlington Nitrate/Nitrite Solid by IC Analysis Started 02/29/00 14:12 25.7 <25.7 mg/Kg Dry EPA 300.0 Analyzed 03/01/00 by RAW at BRI - Burlington Phosphorus, Total - Solid Started 02/21/00 10:45 128 6,110 mg/Kg Dry EPA 365.4 Analyzed 02/24/00 by SAP at BRI - Burlington Soil pH Measured In Water Started 03/02/00 08:00 7.75 SU SW846-9045 Analyzed 03/02/00 by RAW at BRI - Burlington Solids, Total (as %) Started 02/20/00 12:00 38.8 % EPA 160.3 Analyzed 02/21/00 by SJH at BRI - Burlington Total Kjeldahl Nitrogen - Solid Started 02/21/00 10:45 128 24,700 mg/Kg Dry EPA 351.2 Analyzed 02/22/00 by SAP at BRI - Burlington Aluminum in Solid by ICP - Prep 3050B Started 02/20/00 13:15 12 10,500 mg/Kg Dry SW846-6010B Analyzed 02/24/00 by RTW at BRI - Burlington Arsenic in Solid by GF - Prep 3050B Started 02/20/00 13:15 1.2 1.8 mg/Kg Dry SW846-7060A Analyzed 02/25/00 by SJH at BRI - Burlington Cadmium in Solid by ICPMS - Prep 3050B Started 02/20/00 13:15 0.047 1.0 mg/Kg Dry SW846-6020 Analyzed 02/22/00 by RTW at BRI - Burlington Calcium in Solid by ICP - Prep 3050B Started 02/20/00 13:15 24 4,280 mg/Kg Dry SW846-6010B Analyzed 02/24/00 by RTW at BRI - Burlington Copper in Solid by ICPMS - Prep 3050B Started 02/20/00 13:15 2.4 163 mg/Kg Dry SW846-6020 Analyzed 02/22/00 by RTW at BRI - Burlington Lead in Solid by ICPMS - Prep 3050B Started 02/20/00 13:15 0.24 18 mg/Kg Dry SW846-6020 Analyzed 02/22/00 by RTW at BRI - Burlington Burlington - Corporate Offices Eden 1302 Belmont Street • Burlington, NC 27215-6935 Page 1 370 W. Meadow Road • Eden, NC 27288 Phone (336) 570-4661 • Fax (336) 570-4698 Phone (336) 623-8921 • Fax (336) 623-5878 BR-2 6199 NPDES Analyses, Aquatic Toxicity Testing, Field Services, Infrastructure Evaluation, Chemical Product Environmental Assessments, Toxicity Reduction Evaluations [Ell ILINGTON ntSEARCH (OB512-001 continued) PARAMETER DATE/TIME/ANALYST MQL RESULT Magnesium in Solid by ICP - Prep 3050B Started 02/20/00 13:15 24 1,790 mg/Kg Dry SW846-6010B Analyzed 02/24/00 by RTW at BRI - Burlington Mercury in Solid by HAS Started 02/29/00 15:55 ' 0.21 0.69 mg/Kg Dry SW846-7471A Analyzed 03/02/00 by SJH at BRI - Burlington Molybdenum in Solid by ICPMS - Prep 3050BStarted 02/20/00 13:15 0.59 13 mg/Kg Dry SW846 6020 Analyzed 02/22/00 by RTW at BRI - Burlington Nickel in Solid by ICPMS - Prep 3050B Started 02/20/00 13:15 2.4 7.3 mg/Kg Dry SW846-6020 Analyzed 02/22/00 by RTW at BRI - Burlington Potassium in Solid by ICP - Prep 3050B Started 02/20/00 13:15 120 1,910 mg/Kg Dry SW846-6010B Analyzed 02/24/00 by RTW at BRI - Burlington Selenium in Solid by ICPMS-Prep 3050B Started 02/20/00 12:00 0.35 0.51 mg/Kg Dry SW846-6020 Analyzed 02/22/00 by RTW at BRI - Burlington Sodium in Solid by ICP - Prep. 3050B Started 02/20/00 13:15 24 863 mg/Kg Dry SW846-6010B Analyzed 02/24/00 by RTW at BRI - Burlington Zinc in Solid by ICPMS - Prep 3050B Started 02/20/00 12:00 5.9 313 mg/Kg Dry SW846-6020 Analyzed 02/22/00 by RTW at BRI - Burlington Plant Available Nitrogen Started 03/07/00 10:00 0 2.5 %T. Nitro. Calculation Analyzed 03/07/00 by PMT at BRI - Burlington MQL = Minimum Quantitation Limit Certifications: BRI - Burlington NC Chemistry: #85, Biomonitoring: #002, Drinking Water: #37743, Radiation License: #001-0904-OG VA SWCB ID: #000061, Drinking Water: #00018 SC Laboratory ID: #99042 EPA Chemistry Lab ID: NC00137, Bioassay Lab ID: NC2721500 Burlington - Corporate Offices Eden 1302 Belmont Street • Burlington, NC 27215-6935 Page 2 370 W. Meadow Road Eden, NC 27288 Phone (336) 570-4661 • Fax (336) 570-4698 Phone (336) 623-8921 Fax (336) 623-5878 BR-2 6199 a: Report Number htt .ai m 00-049-0156 Page: 1 ` Account Number 14947 Send To: PROFESSIONAL SERVICES GR/US FILTER ATTN: PAUL SPENCER 3200 20TH AVE SE NEWTON, NC 28658 Client: Lab No Sample Id RECEIVED FEB ^ 2990 A&L Analytical Laboratories, Inc. 411 North Third St. Memphis, TN 38105 • Phone (901) 527-27800 Fax (901) 526-1031 The one Source. REPORT OF ANALYSIS Salmonella (Dry Weight Basis) (MPN/4g) 63472 COMPOST 02/18/00 NONE DETECTED Comments: METHOD USED: Standard Methods for the Examination of Water and Wastewater, 18th Edition, American Public Health Association, Washington, D.C., 1992. Purchase Order : 10804 Report Date: 02/24/2000 Date received : 02/18/2000 Bi - MONTHLY CERTIFICATION STATEMENTS The Regional Compost Facility is a "Process To Further Reduce Pathogens" (PFRP) system for treatment of and beneficial use of dewatered biosolids. This section states that USFOS and the Consortium have utilized Class A Pathogen Reduction using Alternative A5 - PFRP via Composting to display compliance with 40 CFR Part 503.32 (a)(7) and in continuity with 40 CFR Part 503.33(b)(5). Based upon site specific monitoring and operation data of the biosolids USFOS submits the following information for the months of March and April 2000 . This shows compliance with Alternative A5 of 40 CFR Part 503.32, 40 CFR Part 503.32(a)(7), and 40 CFR Part 503.33(b)(5). Pathogen Reduction Requirements - Alternative A5 (PFRP) TEMPERATURE - 40 CFR Part 503.32 Minimum - 55 deg. for 3 consecutive days. Regional Compost Facility — 65.4 deg.0 for 3.98 consecutive days. (Please See Operation Summary Report page 8). PATHOGEN KILL - 40 CFR Part 503.32(a)(7) - Salmonella - Limit 4 (MPN/4g) Dry Weight Basis. Regional Compost Facility Salmonella Results - N/D (MPN/4g) Dry Weight Basis. Fecal Coliform - NA (Please See Report of Analysis for lab data). CERTIFICATION STATEMENT - `I certify under penalty of law, that the Class A pathogen requirements in 40 CPR Part 503.32(a)(7) have been met. 'Ibis determination has been made under my direction and supervision in accordance with the system designed to ensure that qualified personnel properly gather and evaluate the information used to determine that the pathogen reduction requirements have been met. I am aware that there are significant penalties for false certification including fine and imprisonment. " Undersigned. Wayne garroll Project Manager Vector Attraction Reduction - Option 5 TIME & TEMPERATURE - 40 CFR Part 503.33(b)(5) Minimum - 14 days above 40 deg. C and the average temperature at or above 45 deg. C. Regional Compost Facility - 64.3 deg. C for approximately 27.9 days. (Please see Operation Summary Report, page 8) CERTIFICATION STATEMENT - `I certify under penalty of law, that the Class A Vector Attraction requirements in 40 CFR Part 503.33(b)(5) have been met. "Ibis determination has been made under my direction and supervision in accordance with the system designed to ensure that qualified personnel properly gather and evaluate the information used to determine that the vector attraction reduction requirements have been met. I am aware that there are significant penalties for false certification including fine and imprisonment. " Undersigned. Wayne Carroll PFRP Certification Statement "I certify under penally of law that this document and all attachments were prepared under my direction and supervision in accordance with the system designed that qualified personnel properly gather and evaluate the infornhation submitted. Based upon my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the available information. The information is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violation." Undersigned. U IL A JC avLe4 Wayne Varroll USFOS Project Manager Regional Compost Facility 3200 20th Ave., SV- Newton NC 28658 (828) 465 - 1401 Date Signed: -/.)_ od NPDES Analyses, Aquatic Toxicity Testing, Field Services, Infrastructure Evaluation, Chemical Product Environmental Assessments, Toxicity Reduction Evaluations LINGTON R SEARCH ANALYTICAL REPORT CUSTOMER: U.S. Filter REPORT TO: Mr. Paul Spencer SAMPLE DESC: APR. MONITORING SAMPLE TYPE: WASTEWATER, COMPOSITE COLLECTED: 04/17/00 09:00 SITE: Compost WORK ORDER #: OD471-001 RECEIVED: 04/18/00 REPORTED: 05/08/00 PO NUMBER: 10829 PARAMETER DATE/TIME/ANALYST MOL RESULT Ammonia Nitrogen - Solid Started 05/03/00 09:30 86.4 3,020 mg/Kg Dry EPA 350.1 Analyzed 05/03/00 by MTT at BRI - Burlington Nitrate/Nitrite Solid by IC Analysis Started 04/26/00 17:31 18.7 < 18.7 mg/Kg Dry EPA 300.0 Analyzed 04/27/00 by SAP at BRI - Burlington Phosphorus, Total - Solid Started 04/25/00 15:00 86.7 3,500 mg/Kg Dry • EPA -3 5.4 Analyzed 04/27/00 by MTT at BRI - Burlington Soil pH Measured In Water Started 05/01/00 11:00 8.21 SU SW846-9045 Analyzed 05/01/00 by RAW at BRI - Burlington Solids, Total (as %) Started 04/19/00 09:30 51.8 % EPA 160.3 Analyzed 04/20/00 by SJH at BRI - Burlington Total Kjeldahl Nitrogen - Solid Started 04/25/00 15:00 93.4 11,080 mg/Kg Dry EPA 351.2 Analyzed 04/28/00 by MTT at BRI - Burlington Aluminum in Solid by ICP - Prep 3050B Started 04/19/00 11:10 6.7 7,600 mg/Kg Dry SW846-6010B Analyzed 04/24/00 by RTW at BRI - Burlington Arsenic in Solid by GF - Prep 3050B Started 04/19/00 11:10 0.88 1.2 mg/Kg Dry SW846-7060A Analyzed 04/24/00 by SJH at BRI - Burlington Cadmium in Solid by ICPMS - Prep 3050B Started 04/19/00 11:10 0.036 1.0 mg/Kg Dry SW846-6020 Analyzed 04/22/00 by RTW at BRI - Burlington Calcium in Solid by ICP - Prep 3050B Started 04/19/00 11:10 13 3,300 mg/Kg Dry SW846-6010B Analyzed 04/24/00 by RTW at BRI - Burlington Copper in Solid by ICPMS - Prep 3050B Started 04/19/00 11:10 1.8 157 mg/Kg Dry SW846-6020 Analyzed 04/22/00 by RTW at BRI - Burlington Lead in Solid by ICPMS - Prep 3050B Started 04/19/00 11:10 0.18 14 mg/Kg Dry • SW846-6020 Analyzed 04/22/00 by RTW at BRI - Burlington Burlington - Corporate Offices Eden 1302 Belmont Street • Burlington, NC 27215-6935 Page e 1 370 W. Meadow Road • Eden, NC 27288 Phone (336) 570-4661 • Fax (336) 570-4698 Phone (336) 623-8921 • Fax (336) 623-5878 BR-2 6199 Ell NPDES Analyses, Aquatic Toxicity Testing, Field Services, Infrastructure Evaluation, Chemical Product Environmental Assessments, Toxicity Reduction Evaluations 3LINGTON RESEARCH (OD471-001 continued) PARAMETER DATE/TIME/ANALYST MQL RESULT Magnesium in Solid by ICP - Prep 3050B Started 04/19/00 11:10 13 1,580 mg/Kg Dry SW846-6010B Analyzed 04/24/00 by RTW at BRI - Burlington Mercury in Solid by FIAS Started 04/26/00 09:45 0.15 0.57 mg/Kg Dry SW846-7471A Analyzed 04/26/00 by SJH at BRI - Burlington Molybdenum in Solid by 1CPMS - Prep 305013Started 04/19/00 11:10 0.44 9.4 mg/Kg Dry SW846-6020 Analyzed 04/22/00 by RTW at BRI - Burlington Nickel in Solid by 1CPMS - Prep 3050B Started 04/19/00 11:10 1.8 < 1.8 mg/Kg Dry SW846-6020 Analyzed 04/22/00 by RTW at BRI - Burlington Potassium in Solid by 1CP - Prep 3050B Started 04/19/00 11:10 67 1,280 mg/Kg Dry SW846-6010B Analyzed 04/24/00 by RTW at BRI - Burlington Selenium in Solid by ICPMS-Prep 3050B Started 04/19/00 11:10 0.27 2.5 mg/Kg Dry SW846-6020 Analyzed 04/22/00 by RTW at BRI - Burlington Sodium in Solid by ICP - Prep. 3050B Started 04/19/00 11:10 13 779 mg/Kg Dry SW846-6010B Analyzed 04/24/00 by RTW at BRI - Burlington Zinc in Solid by ICPMS - Prep 3050B Started 04/19/00 11:10 4.4 310 mg/Kg Dry SW846-6020 Analyzed 04/22/00 by RTW at BRI - Burlington Plant Available Nitrogen Started 05/07/00 09:00 0 1.1 % %T. Nitro Calculation Analyzed 05/07/00 by PMT at BRI - Burlington MQL = Minimum Quantitation Limit Certifications: BRI - Burlington NC Chemistry: #85, Biomonitoring: #002, Drinking Water: #37743, Radiation License: #001-0904-OG VA SWCB ID: #000061, Drinking Water: #00018 SC Laboratory ID: #99042 EPA Chemistry Lab ID: NCO0137, Bioassay Lab ID: NC2721500 Burlington - Corporate Offices Eden 1302 Belmont Street • Burlington, NC 27215-6935 Page 2 370 W. Meadow Road Eden, NC 27288 Phone (336) 570-4661 • Fax (336) 570-4698 g Phone (336) 623-8921 Fax (336) 623-5878 BR-2 6'99 Report Number 00-105-0154 Page: 1 Account Number 14947 Send To: PROFESSIONAL SERVICES GR ATTN: PAUL SPENCER 3200 20TH AVE SE NEWTON, NC 28658 Client Lab No Sample Id 65244 COMPOST RECEIVED MAY " 1 2M AFL Analytical Laboratories, Inc. htt4c' 1 m r F. 411 North Third St. Memphis, TN 38105 • Phone (901) 527-27800 Fax (901) 526-1031 a The One Source. REPORT OF ANALYSIS Salmonella (Dry Weight Basis) (MPN/4g) NONE DETECTED Comments: METHOD USED: Standard Methods for the Examination of Water and Wastewater, 18th Edition, American Public Health Association, Washington, D.C., 1992. Purchase Order: Report Date: 0425/2000 Date received : 04/142000 Bi - MONTHLY CERTIFICATION STATEMENTS The Regional Compost Facility is a "Process To Further Reduce Pathogens" (PFRP) system for treatment of and beneficial use of dewatered biosolids. This section states that USFOS and the Consortium have utilized Class A Pathogen Reduction using Alternative A5 - PFRP via Composting to display compliance with 40 CFR Part 503.32 (a)(7) and in continuity with 40 CFR Part 503.33(b)(5). Based upon site specific monitoring and operation data of the biosolids USFOS submits the following information for the months of May and June 2000 . This shows compliance with Alternative A5 of 40 CFR Part 503.32, 40 CFR Part 503.32(a)(7), and 40 CFR Part 503.33(b)(5). Pathogen Reduction Requirements - Alternative AS (PFRP) TEMPERATURE - 40 CFR Part 503.32 Minimum - 55 deg. for 3 consecutive days. Regional Compost Facility — 67.0 deg.0 for 3.55 consecutive days. (Please See Operation Summary Report page 8). PATHOGEN .KILL - 40 CFR Part 503.32(a)(7) - Salmonella - Limit 4 (MPN/4g) Dry Weight Basis. Regional Compost Facility Salmonella Results - N/D (MPN/4g) Dry Weight Basis. Fecal Coliform - NA (Please See Report of Analysis for lab data). CERTIFICATION STATEMENT - `I certify under penalty of law, that the Class A pathogen requirements in 40 CFR Part 503.32(a)(7) have been met. This determination has bear made under my direction and supervision in accordance with the system designed to ensure that qualified personnel properly gather and evaluate the information used to determine that the pathogen reduction requirements have been met. I am aware that there are significant penalties for false certification including fine and imprisonment. " Undersigned. Wayn Carroll Project Manager Vector Attraction Reduction - Option 5 TIME & TEMPERATURE - 40 CFR Part 503.33(b)(5) Minimum - 14 days above 40 deg. C and the average temperature at or above 45 deg. C. Regional Compost Facility - 66.3 deg. C for approximately 24.9 days. (Please see Operation Summary Report, page 8) CERTIFICATION STATEMENT - `I certify under penalty of law, that the Class A Vector Attraction requirements in 40 CFR Part 503.33(b)(5) have been met. This determination has been made under my direction and supervision in accordance with the system designed to ensure that qualified personnel properly gather and evaluate the information used to determine that the vector attraction reduction requirements have been met. I am aware that there are significant penalties for false certification including fine and imprisonment. " Undersigned. Wayne earroll PFRP Certification Statement "I certify under penalty of law that this document and all attachments were prepared under my direction and supervision in accordance with the syst in designed that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the available information. The information is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violation." Undersigned. Wayne Carroll USFOS Project Manager Regional Compost Facility 3200 20th Ave., SE Newton NC 28658 (828) 465 - 1401 Date Signed: " l NPDES Analyses, Aquatic Toxicity Testing, Field Services, Infrastructure Evaluation, Chemical Product Environmental Assessments, Ndy Toxicity Reduction Evaluations .INGTON EARL H ANALYTICAL REPORT CUSTOMER: U.S. Filter REPORT TO: Mr. Paul Spencer SAMPLE DESC: JUNE MONITORING SAMPLE TYPE: SLUDGE, GRAB COLLECTED: 06/15/00 10:15 SITE: Compost • WORK ORDER #: OF463-001 RECEIVED: 06/16/00 REPORTED: 07/06/00 PO NUMBER: 10848 PARAMETER DATE/TIME/ANALYST MOL RESULT Ammonia Nitrogen - Solid Started 06/29/00 13:30 68.0 2,081 mg/Kg Dry EPA 350.1 Analyzed 06/29/00 by MTT at BRI - Burlington Nitrate/Nitrite Solid by IC Analysis Started 06/22/00 08:49 13.6 < 13.6 mg/Kg Dry EPA 300.0 Analyzed 06/22/00 by SAP at BRI - Burlington Phosphorus, Total - Solid Started 06/19/00 12:00 68 1,550 mg/Kg Dry EPA 365.4 Analyzed 06/19/00 by MTT at BRI - Burlington Soil pH Measured In Water Started 06/27/00 14:30 7.61 SU SW846-9045 Analyzed 06/27/00 by RAW at BRI - Burlington Solids, Total (as %) Started 06/19/00 13:15 73.7 % EPA 160.3 Analyzed 06/23/00 by MTT at BRI - Burlington Total Kjeldahl Nitrogen - Solid Started 06/27/00 11:30 68.0 9,331 mg/Kg Dry EPA 351.2 Analyzed 06/27/00 by MTT at BRI - Burlington Aluminum in Solid by ICP - Prep 3050B Started 06/20/00 15:25 6.8 9,530 mg/Kg Dry SW846-6010B Analyzed 06/30/00 by RTW at BRI - Burlington Arsenic in Solid by GF - Prep 3050B Started 06/20/00 11:19 0.68 1.1 mg/Kg Dry SW846-7060A Analyzed 06/26/00 by RTW at BRI - Burlington Cadmium in Solid by ICP - Prep 3050B Started 06/20/00 15:25 1.4 < 1.4 mg/Kg Dry SW846-6010B Analyzed 06/30/00 by RTW at BRI - Burlington Calcium in Solid by ICP - Prep 3050B Started 06/20/00 15:25 14 8,800 mg/Kg Dry SW846-6010B Analyzed 06/30/00 by RTW at BRI - Burlington Copper in Solid by ICP - Prep 3050B Started 06/20/00 15:25 2.7 138 mg/Kg Dry SW846-6010B Analyzed 06/30/00 by RTW at BRI - Burlington Lead in Solid by ICP - Prep 3050B Started 06/20/00 15:25 6.8 58 mg/Kg Dry SW846-6010B Analyzed 06/30/00 by RTW at BRI - Burlington Burlington - Corporate Offices Page 1 Eden 1302 l3elmont 'Suret • Burlington, NC 27215-6935 370 W. Meadow Road • Eden, NC 27288 Phone (336) 570-4661 • Fax (336) 570-4698 Phone (336) 623-8921 • Fax (336) 623-5878 A Subsidiary of SIMALABS International II� R ••••�•]Yi ryriC�. r ,,,Ar ',;�NPDC-S Analyses, Aquatic Toxicity lcsting, Pield Services, Infrastructure Evaluation, CbCinical l'rodUCl Environmental Assessments, g, Ltsfa'lioxicity Rcduclion L:valuations LINGTON- AAR:CH (OF463-001 continued) PARAMETER DATE/TIME/ANALYST MOL RESULT Magnesium in Solid by ICP - Prep 3050B Started 06/20/00 15:25 14 1,480 mg/Kg Dry SW846-6010B Analyzed 06/30/00 by RTW at BRI - Burlington Mercury in Solid by FIAS Started 06/19/00 10:23 0.13 0.25 mg/Kg Dry SW846-7471A Analyzed 06/21/00 by RTW at BRI - Burlington Molybdenum in Solid by ICP-Prep 3050B Started 06/20/00 15:25 6.8 <6.8 mg/Kg Dry SW846-6010B Analyzed 06/30/00 by RTW at BRI - Burlington Nickel in Solid by ICP - Prep 3050B Started 06/20/00 15:25 5.0 10 mg/Kg Dry SW846-6010B Analyzed 06/30/00 by RTW at BRI - Burlington Potassium in Solid by ICP - Prep 3050B Started 06/20/00 15:25 68 1,330 mg/Kg Dry SW846-6010B Analyzed 06/30/00 by RTW at BRI - Burlington Selenium in Solid by GF - Prep. 3050B Started 06/20/00 15:25 0.68 <0.68 mg/Kg Dry SW846-7740 Analyzed 06/26/00 by RTW at BRI - Burlington Sodium in Solid by ICP - Prep. 3050B Started 06/20/00 15:25 14 185 mg/Kg Dry SW846-6010B Analyzed 06/30/00 by RTW at BRI - Burlington Zinc in Solid by ICP - Prep 3050B Started 06/20/00 15:25 1.4 330 mg/Kg Dry SW846-6010B Analyzed 06/30/00 by RTW at BRI - Burlington Plant Available Nitrogen Started 07/05/00 12:00 0 0.9 %T. Nitro Calculation Analyzed 07/05/00 by PMT at BRI - Burlington MQL = Minimum Quantitation Limit Certifications: BRI - Burlington NC Chemistry: #85, Biomonitoring: #002, Drinking Water: #37743, Radiation License: #001-0904-OG VA SWCB ID: #000061, Drinking Water: #00018 SC Laboratory ID: #99042 EPA Chemistry Lab ID: NCO0137, Bioassay Lab ID: NC2721500 Burlingwn - Corporate Offices 1302 13elniont Street • Burlington, NC 27215-6935 I'lione (336) 570-4661 • 1=ax (336) 570-4698 Page 2 Eden 370 W. Meadow Road • Eden, NC 27288 Nionc (336) 623-8921 • Fax (336) 623-5878 A Subsidiary of SIMALABS International Bi - MONTHLY CERTIFICATION STATEMENTS The Regional Compost Facility is a "Process To Further Reduce Pathogens" (PFRP) system for treatment of and beneficial use of dewatered biosolids. This section states that USFOS and the Consortium have utilized Class A Pathogen Reduction using Alternative A5 - PFRP via Composting to display compliance with 40 CFR Part 503.32 (a)(7) and in continuity with 40 CFR Part 503.33(b)(5). Based upon site specific monitoring and operation data of the biosolids USFOS submits the following information for the months of July and August 2000 . This shows compliance witli Alternative A5 of 40 CFR Part 503.32, 40 CFR Part 503.32(a)(7), and 40 CFR Part 503.33(b)(5). Pathogen Reduction Requirements - Alternative A5 (PFRP) TEMPERATURE - 40 CFR Part 503.32 Minimum - 55 deg. for 3 consecutive days. Regional Compost Facility — 66.5 deg.0 for 3.61 consecutive. days. (Please See Operation Summary Report page 8). PATHOGEN KILL - 40 CFR Part 503.32(a)(7) - Salmonella - Limit 4 (MPN/4g) Dry Weight Basis. Regional Compost Facility Salmonella Results - N/D (MPN/4g) Dry Weight Basis. Fecal Coliform - NA (Please See Report of Analysis for lab data). CERTIFICATION STATEMENT - `I certify under penalty of law, that the Class A pathogen requirements in 40 CFR Part 503.32(a)(7) have been met. This determination has been made under my direction and supervision in accordance with the system designed to ensure that qualified personnel properly gather and evaluate the information used to determine that the pathogen reduction requirements have been met. I am aware that there are significant penalties for false certification including fine and imprisonment. " Undersigned. /kl/�, ; LQ Wayne Carroll Project Manager Vector Attraction Reduction - Option 5 TIME & TEMPERATURE - 40 CFR Part 503.33(b)(5) Minimum - 14 days above 40 deg. C and the average temperature at or above 45 deg. C. Regional Compost Facility - 64.3 deg. C for approximately 25.3 days. (Please see Operation Summary Report, page 8) CERTIFICATION STATEMENT - `I certify under penalty of law, that the Class A Vector Attraction requirements in 40 CFR Part 503.33(b)(5) have been met. This determination has been made under my direction and supervision in accordance with the system designed to ensure that qualified personnel properly gather and evaluate the information used to determine that the vector attraction reduction requirements have been met. I am aware that there are significant penalties for false certification including fine and imprisonment. " Undersigned. � a,-,,.P Wayne Ca roll PFRP Certification Statement "I certify murder penalty of law that this document and all attachments were prepared under my direction and supervision in accordance with the system designed that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the available information. The information is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violation." Undersigned. Date Signed: r-IA�y%-Q Ci,,� `- %- () U Wayne Carroll USFOS Project Manager Regional Compost Facility 3200 20th Ave., SE Newton NC 28658 (828) 465 -1401 RECEIVED JUN 2000 Report Number 00-168-0156 Page: 1 Account Number 14947 Send To: PROFESSIONAL SERVICES GR ATTN: PAUL SPENCER 3200 20TH AVE SE NEWTON, NC 28658 Client: REGIONAL CPMPOST FACILITY Lab No Sample Id 66761 COMPOST 6/16/00 htt%A A&L Analytical Laboratories, Inc. m 411 North Third St. Memphis, TN 38105*Phone (901) 527-2780• Fax (901) 526-1031 REPORT OF ANALYSIS Salmonella (Dry Weight Basis) (MPN/4g) ►[aLl:1al:49xaj1Aa] Comments: METHOD USED: Standard Methods for the Examination of Water and Wastewater, 18th Edition, American Public Health Association, Washington, D.C., 1992. The one source. Purchase Order: Report Date : 0622/2000 Date received : 06/16/2000 NPDES Analyses, Aquatic Toxicity testing, Field Services, r Infrastructure Evaluation, Chemical Product Environmental Assessments, Toxicity Reduction Evaluations LING 'ON RESEARCH ANALYTICAL REPORT CUSTOMER: U.S. Filter WORK ORDER #: OH536-001 REPORT TO: Mr. Paul Spencer RECEIVED: 08/18/00 REPORTED: 09/02/00 SAMPLE DESC: AUG. MONITORING SAMPLE TYPE: SLUDGE, GRAB PO NUMBER: 10872 COLLECTED: 08/17/00 09:50 to 08/17/00 10:05 SITE: Compost PARAMETER DATE/TIME/ANALYST MQL RESULT Ammonia Nitrogen - Solid Started 08/21/00 12:00 88.7 4,670 mg/Kg Dry EPA 350.1 Analyzed 08/21/00 by MTT at BRI - Burlington Nitrate/Nitrite, Nitrogen - Solid Started 08/29/00 11:00 17.8 < 17.8 mg/Kg Dry EPA 353.1 Analyzed 08/29/00 by MTT at BRI - Burlington Phosphorus, Total - Solid Started 08/29/00 15:00 88.7 1,880 mg/Kg Dry EPA 365.4 Analyzed 08/30/00 by MTT at BRI - Burlington Soil and Waste pH Started 08/22/00, 09:00 7.96 SU SW846-9045 Analyzed 08/22/00 by RAW at BRI - Burlington Solids, Total (as %) Started 08/24/00 08:48 48.0 % EPA 160.3 Analyzed 08/24/00 by LMB at BRI - Burlington Total Kjeldahl Nitrogen - Solid Started 08/29/00 15:00 88.7 8,550 mg/Kg Dry. EPA 351.2 Analyzed 08/31/00 by MTT at BRI - Burlington Aluminum in Solid by ICP - Prep 3050B Started 08/22/00 13:35 7.2 5,720 mg/Kg Dry SW846-6010B Analyzed 08/31/00 by RTW at BRI - Burlington Arsenic in Solid by GF - Prep 3050B Started 08/22/00 13:35 0.73 0.80 mg/Kg Dry SW846-7060A Analyzed 08/28/00 by RTW at BRI - Burlington Cadmium in Solid by ICPMS - Prep 3050B Started 08/22/00 13:35 0.029 0.29 mg/Kg Dry SW846-6020 Analyzed 08/29/00 by RTW at BRI - Burlington Calcium in Solid by ICP - Prep 3050B Started 08/22/00 13:35 14 4,710 mg/Kg Dry SW846-6010B Analyzed 08/31/00 by RTW at BRI - Burlington Copper in Solid by ICPMS - Prep 3050B Started 08/22/00 13:35 1.4 85 mg/Kg Dry SW846-6020 Analyzed 08/29/00 by RTW at BRI - Burlington Lead in Solid by ICPMS - Prep 3050B Started 08/22/00 13:35 0.14 11 mg/Kg Dry • SW846-6020 Analyzed 08/29/00 by RTW at BRI - Burlington Burlin'ton - Corporate Offices Page 1 Eden 1302 l3elmont Strect • l3urlingtoo, NC 27215-6935 370 W. Meadow Road • Eden, NC 27288 Phone (336) 570-4661 • Fax (336) 570-4698 Phone (336) 623-8921 • Fax (336) 623-5878 A Subsidiary of SIMALABS International NUDES Analyses, Aquatic Toxicity Testing, Field Services, { ka f Infrastructure Evaluation, Chemical I roducl Environmental Assessments, t }, � Toxicity Reduction Evaluations ILINGTON RESEARCH (OH536-001 continued) PARAMETER DATE/TIME/ANALYST MQL RESULT Magnesium in Solid by ICP - Prep 3050B Started 08/22/00 13:35 14 974 mg/Kg Dry SW846-6010B Analyzed 08/31/00 by RTW at BRI - Burlington Mercury in Solid by FIAS Started 08/24/00 09:55 0.14 0.41 mg/Kg Dry SW846-7471A Analyzed 08/31/00 by RTW at BRI - Burlington Molybdenum in Solid by ICPMS - Prep 3050BStarted 08/22/00 13:35 0.36 3.3 mg/Kg Dry SW846-6020 Analyzed 08/29/00 by RTW at BRI - Burlington Nickel in Solid by ICPMS - Prep 3050B Started 08/22/00 13:35 1.4 3.8 mg/Kg Dry SW846-6020 Analyzed 08/29/00 by RTW at BRI - Burlington Potassium in Solid by ICP - Prep 3050B Started 08/22/00 13:35 72 1,060 mg/Kg Dry SW846-6010B Analyzed 08/31/00 by RTW at BRI - Burlington Selenium in Solid by ICPMS-Prep 3050B Started 08/22/00 13:35 0.22 0.61 mg/Kg Dry SW846-6020 Analyzed 08/29/00 by RTW at BRI - Burlington Sodium in Solid by ICP - Prep. 3050B Started 08/22/00 13:35 14 691 mg/Kg Dry SW846-6010B Analyzed 08/31/00 by RTW at BRI - Burlington Zinc in Solid by ICPMS - Prep 3050B Started 08/22/00 13:35 3.6 ho7 mg/Kg Dry SW846-6020 Analyzed 08/29/00 by RTW at BRI - Burlington Plant Available Nitrogen Started 08/31/00 18:00 0 0.86 T. Nitro Calculation Analyzed 08/31/00 by PMT at BRI - Burlington MQL = Minimum Quantitation Limit Certifications: BRI - Burlington NC Chemistry: #85, Biomonitoring: #002, Drinking Water: #37743, Radiation License: #001-0904-OG VA SWCB ID: #000061, Drinking Water: #00018 SC Laboratory ID: #99042 EPA Chemistry Lab ID: NCO0137, Bioassay Lab ID: NC2721500 Burlington - Corporate Offices 1302 13elmont Street • Burlington, NC 27215-6935 Phone (336) 570-4661 • Fax (336) 570-4698 Page 2 Eden 370 W. Meadow Road • Eden, NC 27288 Phone (336) 623-8921 • Fax (336) 623-5878 A Subsidiary of SIMALABS International Ktl6t1VCU HUU L 0 "" Report Number 00-231-0152 Page:1 Account Number 14947 Send To: PROFESSIONAL SERVICES GR ATTN: PAUL SPENCER 3200 20TH AVE SE NEWTON, NC 28658 Client: Lab No Sample Id 68134 SAMPLE 1 COMPOST A&L Analytical Laboratories, Inc. ��■■ htt&m 411 North Third St. Memphis, TN 38105• Phone (901) 527-2780• Fax (901) 526-1031 The One Source. REPORT OF ANALYSIS Salmonella (Dry Weight Basis) (MPN/4g) NONE DETECTED Comments: METHOD USED: Standard Methods for the Examination of Water and Wastewater, 18th Edition, American Public Health Association, Washington, D.C., 1992. Purchase Order: 10871 Report Date: 08/24/2000 Date received: 8/18/00 Bi - MONTHLY CERTIFICATION STATEMENTS The Regional Compost Facility is a "Process To Further Reduce Pathogens" (PFRP) system for treatment of and beneficial use of dewatered biosolids. This section states that USFOS and the Consortium have utilized Class A Pathogen Reduction using Alternative A5 - PFRP via Composting to display compliance with 40 CFR Part 503.32 (a)(7) and in continuity with 40 CFR Part 503.33(b)(5). Based upon site specific monitoring and operation data of the biosolids USFOS submits the following information for the months of September and October 2000 . This shows compliance with Alternative A5 of 40 CFR Part 503.32, 40 CFR Part 503.32(a)(7), and 40 CFR Part 503.33(b)(5). Pathogen Reduction Requirements - Alternative A5 WPM TEMPERATURE - 40 CFR Part 503.32 Minimum - 55 deg. for 3 consecutive days. Regional Compost Facility — 67.4 deg.0 for 3.42 consecutive days. (Please See Operation Summary Report page 8). PATHOGEN KILL - 40 CFR Part 503.32(a)(7) - Salmonella - Limit 4 (MPN/4g) Dry Weight Basis. Regional Compost Facility Salmonella Results - N/ID (MPN/4g) Dry Weight Basis. Fecal Coliform - NA (Please See Report of Analysis for lab data). CERTIFICATION STATEMENT - `I certify under penalty of law, that the Class A pathogen requirements in 40 CPR Part 503.32(a)(7) have been met. This determination has been made under my direction and supervision in accordance with the system designed to ensure that qualified personnel properly gather and evaluate the information used to determine that flee pathogen reduction requirements have been met. I am aware that there are significant penalties for false certification including fine and imprisonment. " Undersigned. Wayne &rroll Project Manager Vector Attraction Reduction - Option 5 TIME & TEMPERATURE - 40 CFR Part 503.33(b)(5) Minimum - 14 days above 40 deg. C and the average temperature at or above 45 deg. C. Regional Compost Facility - 65.8 deg. C for approximately 23.9 days. (Please see Operation Summary Report, page 8) CERTIFICATION STATEMENT - `I certify under penalty of law, that the Class A Vector Attraction requirements in 40 CFR Part 503.33(b)(5) have been met. This determination has been made raider my direction and supervision in accordance with the system designed to ensure that qualified personnel properly gather and evaluate the information used to determine that the vector attraction reduction requirements have been met. I am aware that there are significant penalties for false certification including fine and imprisonment. " Undersigned. Wayne C rroll PFRP Certification Statement "I certify under penalty of law that this document and all attadnments were prepared under my direction and supervision in accordance with the system designed that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the available information. The information is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violation." Undersigned. wGuf'Y� �vr-J"�P Wayne Carroll USFOS Project Manager Regional Compost Facility 3200 20th Ave., SE Newton NC 28658 (828) 465 - 1401 Date Signed: /A - /y - 0( I N T E R N A T 1 0 N A L ANALYTICAL REPORT CUSTOMER: U.S. Filter REPORT TO: Mr. Paul Spencer SAMPLE DESC: DEC. MONITORING SAMPLE TYPE: SLUDGE, GRAB COLLECTED: 12/12/00 09:45 SITE: Compost WORK ORDER #: OL382-001 RECEIVED: 12/13/00 REPORTED: 01/12/01 PO NUMBER: CREDIT CARD PARAMETER DATE/TIME/ANALYST MOIL RESULT Ammonia Nitrogen - Solid Started 12/19/00 22:55 683 5,125 mg/Kg Dry EPA 350.1 Analyzed 12/19/00 by JBS at BRI - Burlington Nitrate/Nitrite, Nitrogen - Solid Started 12/27/00 17:02 6.3 11.9 mg/Kg Dry EPA 353.1 Analyzed 12/27/00 by JBS at BRI - Burlington Phosphorus, Total - Solid Started 12/22/00 08:50 763 2,130 mg/Kg Dry EPA 365.4 Analyzed 12/28/00 by JBS at BRI - Burlington Soil and Waste pH Started 12/18/00 11:00 7.68 SU SW846-9045 Analyzed 12/18/00 by RAW at BRI - Burlington Solids, Total (as %) Started 12/18/00 11:00 60.8 % EPA 160.3 Analyzed 12/19/00 by RAW at BRI - Burlington Total Kjeldahl Nitrogen - Solid Started 12/21/00 08:50 1,500 7,600 mg/Kg Dry EPA 351.2 Analyzed 12/26/00 by JBS at BRI - Burlington Aluminum in Solid by ICP - Prep 3050B Started 12/15/00 11:00 7.6 5,410 mg/Kg Dry SW846-6010B Analyzed 01/11/01 by RTW at BRI -Burlington Arsenic in Solid by GF - Prep 3050B Started 12/15/00 11:00 0.74 <0.74 mg/Kg Dry SW846-7060A Analyzed 12/22/00 by RTW at BRI - Burlington Cadmium in Solid by ICPMS - Prep 3050B Started 12/15/00 11:00 0.031 0.67 mg/Kg Dry SW846-6020 Analyzed 12/20/00 by RTW at BRI - Burlington Calcium in Solids by Flame - Prep 3010A Started 12/15/00 11:00 15 1,970 mg/Kg dry SW846-7140 Analyzed 12/29/00 by RTW at BRI - Burlington Copper in Solid by ICPMS - Prep 3050B Started 12/15/00 11:00 1.5 146 mg/Kg Dry SW846-6020 Analyzed 12/20/00 by RTW at BRI - Burlington Lead in Solid by ICPMS - Prep 3050B Started 12/15/00 11:00 0.15 11 mg/Kg Dry SW846-6020 Analyzed 12/20/00 by RTW at BRI - Burlington Page 1 1302 Belmont Street, Burlington, NC 27215-6935 TEL.336.570.4661 FAX 336.570.4698 I N T E R N A T 1 0 N A L (OL382-001 continued) PARAMETER DATE/TIME/ANALYST MQL RESULT Magnesium in Solid by Flame -Prep 3050B Started 12/15/00 11:00 15 1,160 mg/Kg Dry SW846-7450 Analyzed 12/29/00 by RTW at BRI - Burlington Mercury in Solid by FIAS Started 12/20/00 10:20 0.12 0.39 mg/Kg Dry SW846-7471A Analyzed 12/22/00 by RTW at BRI - Burlington Molybdenum in Solid by ICPMS - Prep 305OBStarted 12/15/00 11:00 0.38 4.8 mg/Kg Dry SW846-6020 Analyzed 12/20/00 by RTW at BRI - Burlington Nickel in Solid by ICPMS - Prep 3050B Started 12/15/00 11:00 1.5 8.4 mg/Kg Dry SW846-6020 Analyzed 12/20/00 by RTW at BRI - Burlington Potassium in Solid by Flame -Prep 3050B Started 12/15/00 11:00 15 1,050 mg/Kg Dry SW846-7610 Analyzed 12/29/00 by RTW at BRI - Burlington Selenium in Solid by ICPMS-Prep 3050B Started 12/15/00 11:00 0.23 1.1 mg/Kg Dry SW846-6020 Analyzed 12/20/00 by RTW at BRI - Burlington Silver in Solid by ICPMS-Prep 3050B Started 12/15/00 11:00 0.0076 12 mg/Kg Dry SW846-6020 Analyzed 12/20/00 by RTW at BRI - Burlington Sodium in Solid by Flame - Prep 3050B Started 12/15/00 11:00 15 713 mg/Kg Dry SW846-7770 Analyzed 12/29/00 by RTW at BRI - Burlington Zinc in Solid by ICPMS - Prep 3050B Started 12/15/00 11:00 3.8 301 mg/Kg Dry SW846-6020 Analyzed 12/20/00 by RTW at BRI - Burlington Plant Available Nitrogen Started 12/30/00 12:00 0 0.7 %T.Nitro Calculation Analyzed 12/30/00 by PMT at BRI - Burlington MQL = Minimum Quantitation Limit Certifications: BRI - Burlington NC Chemistry: #85, Biomonitoring: #002, Drinking Water: #37743, Radiation License: #001-0904-OG VA SWCB ID: #000061, Drinking Water: #00018 SC Laboratory ID: #99042 EPA Chemistry Lab ID: NCO0137, Bioassay Lab ID: NC2721500 Page 2 1302 Belmont Street, Burlington, NC 27215-6935 TEL.336.570.4661 FAX 336.570.4698 Report Number 00-294-0153 Page: 1 Account Number 14947 Send To: U.S. FILTER ATTN: PAUL SPENCER 3200 20TH AVE SE NEWTON, NC 28658 Client: Lab No Sample Id 60119 COMPOST 10/20/00 Comments: } ` A&L Analytical Laboratories, Inc. 411 North Third St. Memphis, TN 38105 • Phone (901) 527-2780• Fax (901) 526-1031 The One Source. Purchase Order:10898 Report Date: 10/26/2000 REPORT OF ANALYSIS Date received : 10/20/2000 Salmonella (Dry Weight Basis) (MPN/4g) NONE DETECTED a Ili - MONTHLY CERTIFICATION STATEMENTS The Regional Compost Facility is a "Process To Further Reduce Pathogens" (PFRP) system for treatment of and beneficial use of dewatered biosolids. This section states that USFOS and the Consortium have utilized Class A Pathogen Reduction using Alternative A5 - PFRP via Composting to display compliance with 40 CFR Part 503.32 (a)(7) and in continuity with 40 CFR Part 503.33(b)(5). Based upon site specific monitoring and operation data of the biosolids USFOS submits the following information for the months of November and December 2000 . This shows `compliance with Alternative A5 of 40 CFR Part 503.32, 40 CFR Part 503.32(a)(7), and 40 CFR Part 503.33(b)(5). Pathogen Reduction Requirements - Alternative A5 (PFRP) TEMPERATURE - 40 CFR Part 503.32 Minimum - 55 deg. for 3 consecutive days. Regional Compost Facility — 63.4 deg.0 for 4.2 consecutive days. (Please See Operation Summary Report page 8). PATHOGEN KILL - 40 CFR Part 503.32(a)(7) - Salmonella - Limit 4 (MPN/4g) Dry Weight Basis. Regional Compost Facility Salmonella Results - N/D (MPN/4g) Dry Weight Basis. Fecal Coliform - NA (Please See Report of Analysis for lab data). CERTIFICATION STATEMENT - `I certify under penalty of law, that the Class A pathogen requirements in 40 CPR Part 503.32(a)(7) have been met. Ibis determination has been made under my direction and supervision in accordance with the system designed to ensure that qualified personnel properly gather and evaluate the information used to determine that the pathogen reduction requirements have been met. I am aware that there are significant penalties for false certification including fine and imprisonment. " Underrsigned. n eC oiy a Wayne Itarroll Project Manager Vector Attraction Reduction - Option 5 TIME & TEMPERATURE - 40 CFR Part 503.33(b)(5) Minimum - 14 days above 40 deg. C and the average temperature at or above 45 deg. C. Regional Compost Facility - 59.3 deg. C for approximately 29.7 days . (Please see Operation Summary Report, page 8) CERTIFICATION STATEMENT - `I certify under penalty of law, that the Class A Vector Attraction requirements in 40 CFR Part 503.33(b)(5) have been met. This determination has been made under my direction and supervision in accordance with the system designed to ensure that qualified personnel properly gather and evaluate the information used to determine that the vector attraction reduction requirements have been met. I am aware that there are significant penalties for false certification including fine and imprisonment. " Undersigned. Wayne Car oll PFRP Certification Statement "I certify under penalty of law that this document and all attachments were prepared under my direction and supervision in accordance with the system designed that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the available information. The information is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violation." Undersigned. Date Signed: Wayne C rroll USFOS Project Manager Regional Compost Facility 3200 20th Ave., SE Newton NC 28658 (828) 465 - 1401 NPI)GS Analyses, Aquatic lMicily Testing, Field Services, ®R� InlrasUucturc livaluation, Chemical Product Fiwironntental Assessments, 'li)xicity Raluction Lvaluations E LINGTON F.—iEAR CH ANALYTICAL REPORT CUSTOMER: U.S. Filter REPORT TO: Mr. Paul Spencer SAMPLE DESC: DEC. MONITORING SAMPLE TYPE: SLUDGE, GRAB COLLECTED: 12/12/00 09:45 SITE: Compost WORK ORDER #: OL382-001 RECEIVED: 12/13/00 REPORTED: 12/31/00 PO NUMBER: CREDIT CARD PARAMETER DATE/TIME/ANALYST MQL RESULT Ammonia Nitrogen - Solid Started 12/19/00 22:55 683 5,125 mg/Kg Dry EPA 350.1 Analyzed 12/19/00 by JBS at BRI - Burlington Nitrate/Nitrite, Nitrogen - Solid Started 12/27/00 17:02 6.3 11.9 mg/Kg Dry EPA 353.1 Analyzed 12/27/00 by JBS at BRI - Burlington Phosphorus, Total - Solid Started 12/22/00 08:50 763 2,130 mg/Kg Dry EPA 365.4 Analyzed 12/28/00 by JBS at BRI - Burlington Soil and Waste pH Started 12/18/00 11:00 7.68 SU SW846-9045 Analyzed 12/18/00 by RAW at BRI - Burlington Solids, Total (as %) Started 12/18/00 11:00 60.8 % EPA 160.3 Analyzed 12/19/00 by RAW at BRI - Burlington Total Kjeldahl Nitrogen - Solid Started 12/21/00 08:50 6,250 73,100 mg/Kg Dry EPA 351.2 Analyzed 12/26/00 by JBS at BRI - Burlington Arsenic in Solid by GF - Prep 3050B Started 12/15/00 11:00 0.74 <0.74 mg/Kg Dry SW846-7060A Analyzed 12/22/00 by RTW at BRI - Burlington Cadmium in Solid by ICPMS - Prep 3050E Started 12/15/00 11:00 0.031 0.67 mg/Kg Dry SW846-6020 Analyzed 12/20/00 by RTW at BRI - Burlington Calcium in Solids by Flame - Prep 3010A Started 12/15/00 11:00 15 1,970 mg/Kg dry SW846-7140 Analyzed 12/29/00 by RTw at BRI - Burlington Copper in Solid by ICPMS - Prep 3050B Started 12/15/00 11:00 1.5 146 mg/Kg Dry SW846-6020 Analyzed 12/20/00 by RTW at BRI - Burlington Lead in Solid by ICPMS - Prep 3050B Started 12/15/00 11:00 0.15 11 mg/Kg Dry SW846-6020 Analyzed 12/20/00 by RTW at BRI - Burlington Magnesium in Solid by Flame -Prep 3050B , Started 12/15/00 11:00 15 1,160 mg/Kg Dry SW846-7450 Analyzed 12/29/00 by RTW at BRI - Burlington liurlin-ton - Corporate Offices Page I E den '.102 liclmont Street • llmlinhton, NC. 27215-6935 370 W Mcadow (load • Edcn, NC 27288 Phone (336) 570-•1661 • Fax (336) 570-4698 Phone (336) 023-8921 • Fax (336) 623-5878 A Subsidiary of SIMALMS International �Jg NPDES Analyses, Aquatic "li)xicity-Icsting, Field Services, lnfraStl'UCIUrC [;valuation, Chemical PrOCIUCt Frivironmcntal Assessments, i' IRy Toxicity Reduction Evaluations E LINGTON F.__jEARCH (OL382-001 continued) PARAMETER DATE/TIME/ANALYST MQL RESULT Mercury in Solid by FIAS Started 12/20/00 10:20 0.12 0.39 mg/Kg Dry SW846-7471A Analyzed 12/22/00 by RTW at BRI - Burlington Molybdenum in Solid by ICPMS - Prep 305OBStarted 12/15/00 11:00 0.38 4.8 mg/Kg Dry SW846-6020 Analyzed 12/20/00 by RTW at BRI - Burlington Nickel in Solid by ICPMS - Prep 3050B Started 12/15/00 11:00 1.5 8.4 mg/Kg Dry SW846-6020 Analyzed 12/20/00 by RTW at BRI - Burlington Potassium in Solid by Flame -Prep 3050B Started 12/15/00 11:00 15 1,050 mg/Kg Dry SW846-7610 Analyzed 12/29/00 by RTW at BRI - Burlington Selenium in Solid by ICPMS-Prep 3050B Started 12/15/00 11:00 0.23 1.1 mg/Kg Dry SW846-6020 Analyzed 12/20/00 by RTW at BRI - Burlington Silver in Solid by ICPMS-Prep 3050B Started 12/15/00 11:00 0.0076 12 mg/Kg Dry SW846-6020 Analyzed 12/20/00 by RTW at BRI - Burlington Sodium in Solid by Flame - Prep 3050B Started 12/15/00 11:00 15 713 mg/Kg Dry SW846-7770 Analyzed 12/29/00 by RTW at BRI - Burlington Zinc in Solid by ICPMS - Prep 3050B Started 12/15/00 11:00 3.8 301 mg/Kg Dry SW846-6020 Analyzed 12/20/00 by RTW at BRI - Burlington Plant Available Nitrogen Started 12/30/00 12:00 0 7.3 %T.Nitro Calculation Analyzed 12/30/00 by PMT at BRI - Burlington MQL = Minimum Quantitation Limit Certifications: BRI - Burlington NC Chemistry: /l85, Biomonitoring: #002, Drinking Water: #37743, Radiation License: /l001-0904-OG VA SWCB ID: #000061, Drinking Water: #00018 SC Laboratory ID: #99042 EPA Chemistry Lab ID: NCO0137, Bioassay Lab ID: NC2721500 13urlin,'lon - Corporate (.)Iliccs Page 2 1302 liclniont Street • 13orlington, NC 27215-6935 I'honc (336) 570-9661 • fax (336) 570-•1698 Eden 370 W. Meadow Road • Eden, NC 27288 I'hone (336) 623-892I • fax (336) 623-5878 A Subsidiary of SIMAI-AI3S International r f NPDES Analyses, Aquatic Toxicity Testing, Field Services, Infrastructure Evaluation, Chemical Product Environmental Assessments, Toxicity Reduction Evaluations ILINGTON hcSEARCH ANALYTICAL REPORT ` CUSTOMER: U.S. Filter REPORT TO: Mr. Paul Spencer SAMPLE DESC: OCT MONITORING SAMPLE TYPE: WASTEWATER, SLUDGE COLLECTED: 10/19/00 10:30 SITE: Compost WORK ORDER #: OJ639-001 RECEIVED: 10/20/00 REPORTED: 12/14/00 PO NUMBER: 10897 PARAMETER DATE/TIME/ANALYST MOIL RESULT *a' Ammonia Nitrogen - Solid Started 12/07/00 07:40 157 2,139 mg/Kg Dry EPA 350.1 Analyzed 12/07/00 by JBS at BRI - Burlington * * Sample analyzed out of hold time ** Nitrate/Nitrite, Nitrogen - Solid Started 11/20/00 11:30 15.7 24.8 mg/Kg Dry EPA 353.1 Analyzed 11/20/00 by JBS at BRI - Burlington ** Sample analyzed out of hold time 'k* Phosphorus, Total - Solid Started 11/26/00 13:48 392 986 mg/Kg Dry EPA 365.4 Analyzed 11/26/00 by JBS at BRI - Burlington ** Sample analyzed out of hold time Soil and Waste pH Started 11/02/00 16:00 7.85 SU SW846-9045 Analyzed 11/02/00 by RAW at BRI - Burlington Solids, Total (as %) Started 10/23/00 15:40 63.8 % EPA 160.3 Analyzed 10/24/00 by LMB at BRI - Burlington Total Kjeldahl Nitrogen - Solid Started 11/03/00 08:50 1,567 10,276 mg/Kg Dry EPA 351.2 Analyzed 12/12/00 by JBS at BRI - Burlington Aluminum in Solid by ICP - Prep 3050B Started 11/02/00 12:00 7.4 7,820 mg/Kg Dry SW846=6010B Analyzed 11/05/00 by RTW at BRI - Burlington Arsenic in Solid by GF - Prep 3050B Started 11/02/00 14:45 0.8 1.1 mg/Kg Dry SW846-7060A Analyzed 11/04/00 by RTW at BRI - Burlington Cadmium in Solid by ICPMS - Prep 3050B Started 11/02/00 14:45 0.019 0.88 mg/Kg Dry SW846-6020 Analyzed 11/04/00 by RTW at BRI - Burlington Calcium in Solid by ICP - Prep 3050B Started 11/02/00 12:00 15 11,400 mg/Kg Dry SW846-6010B Analyzed 11/05/00 by RTW at BRI - Burlington Burlington - Corporate Offices Page 1 Eden 1302 Belmont Street • Burlington, NC 27215-6935 370 W. Meadow Road • Eden, NC 27288 Phone (336) 570-4661 • Fax (336) 570-4698 Phone (336) 623-8921 • Fax (336) 623-5878 A Subsidiary of SIMALABS International Amim'il' NPDES Analyses, Aquatic Toxicity Testing, Field Services, Infrastructure Evaluation, Chemical Product Environmental Assessments, Toxicity Reduction Evaluations ILINGTON ,.� SEARCH (OJ639-001 continued) PARAMETER DATE/TIME/ANALYST MQL RESULT Copper in Solid by ICPMS - Prep 3050B Started 11/02/00 14:45 1.5 123 mg/Kg Dry SW846-6020 Analyzed 11/04/00 by RTW at BRI - Burlington Lead in Solid by ICPMS - Prep 3050B Started 11/02/00 14:45 0.15 15 mg/Kg Dry SW846-6020 Analyzed 11/04/00 by RTW at BRI - Burlington Magnesium in Solid by ICP - Prep 3050B Started . 11/02/00 12:00 15 1,600 mg/Kg Dry SW846-6010B Analyzed 11/05/00 by RTW at BRI - Burlington Mercury in Solid by FIAS Started 11/03/00 11:45 0.14 0.45 mg/Kg Dry SW846-7471A Analyzed 11/06/00 by RTW at BRI - Burlington Molybdenum in Solid by ICPMS - Prep 3050BStarted I1/02/00 14:45 0.37 1.4 mg/Kg Dry SW846-6020 Analyzed 11/04/00 by RTW at BRI - Burlington Nickel in Solid by ICPMS - Prep 3050B Started 11/02/00 14:45 1.5 7.0 mg/Kg Dry SW846-6020 Analyzed 11/04/00 by RTW at BRI - Burlington Potassium in Solid by ICP - Prep 3050B Started 11/02/00 12:00 74 1,070 mg/Kg Dry SW846-6010B Analyzed 11/05/00 by RTW at BRI - Burlington Selenium in Solid by ICPMS-Prep 3050B Started 11/02/00 14:45 0.22 0.62 mg/Kg Dry SW846-6020 Analyzed 11/04/00 by RTW at BRI - Burlington Sodium in Solid by ICP - Prep. 3050B Started 11/02/00 12:00 15 740 mg/Kg Dry SW846-6010B Analyzed 11/05/00 by RTW at BRI - Burlington Zinc. in Solid by ICPMS - Prep 3050B Started 11/02/00 14:45 3.7 316 mg/Kg Dry SW846-6020 Analyzed 11/04/00 by RTW at BRI - Burlington Plant Available Nitrogen Started 0 1.0% T. Nitro Calculation Analyzed by at BRI -Burlington MQL = Minimum Quantitation Limit Certifications: BRI - Burlington NC Chemistry: #85, Biomonitoring: #002, Drinking Water: #37743, Radiation License: #001-0904-OG VA SWCB ID: #000061, Drinking Water: #00018 +C Laboratory ID: #99042 EPA Chemistry Lab ID: NCO0137, Bioassay Lab ID: NC2721500 Burlington - Corporate Offices Page 2 Eden 1302 Belmont Street • Burlington, NC 27215-6935 370 W. Meadow Road • Eden, NC 27288 Phone (336) 570-4661 • Fax (336) 570-4698 Phone (336) 623-8921 • Fax (336) 623-5878 A Subsidiary of SIMALABS International Report Number hn m A&L Analytical Laboratories, Inc. 00-349-0154 Page: 1 411 North Third St. Memphis, TN 381050 Phone (901) 527-2780• Fax (901) 526-1031 Account Number The one Source. 14947 Send To: U.S. FILTER ATTN: PAUL SPENCER 3200 20TH AVE SE NEWTON, ` NC 28658 Client : Lab No Sample Id 61167 COMPOST Comments: PLEASE FAX TO: 828-465-4115 REPORT OF ANALYSIS Salmonella (Dry Weight Basis) (MPN/4g) NONE DETECTED Purchase Order: CREDIT CARD Report Date: 12/19/2000 Date received : 12/14/2000 TCLP ANALYTICAL REPORT R75114som NPDES Analyses, Aquatic Toxicity Testing, field Services, Infrastructure Evaluation, Chemical Product Environmental Assessments, Toxicity Reduction Evaluations 'f E LI NGrTO N' Fit 6EAR'C.H ANALYTICAL REPORT ` CUSTOMER: U.S. Filter REPORT TO: Mr. Paul Spencer SAMPLE DESC: OCT MONITORING SAMPLE TYPE: WASTEWATER, GRAB COLLECTED: 10/30/00 11:15 SITE: Compost WORK ORDER #: OK014-001 RECEIVED: 10/31/00 REPORTED: 11/16/00 PO NUMBER: 10899 PARAMETER DATE/TIME/ANALYST MOL RESULT TCLP Metals and Organics Started 11/09/00 00:00 Attached Analyzed 11/11/00 by SLI at See attached MQL = Minimum Quantitation Limit Certifications: Burlington - Corporate Offices Page 1 1302 Belmont Street • Burlington, NC 27215-6935 Phone (336) 570-4661 • fax (336) 5704698 Eden 370 W. Meadow Road • Eden, NC 27288 Phone (336) 623-8921 • Fax (336) 623-5878 A Subsidiary of SIMAL.ABS International I N T E R N A T 1 0 N A L ANALYTICAL RESULTS Date: Wednesday, November 15, 2000 Client: SIMALABS International / Burlington Res Client Project: OK014 ✓ OK032 / OK076 Work Order: ME0011038 Client Sample ID: OK014-001 SIMALABS ID: ME0011038-01A Sample Description: OK014-001 Sample Matrix: Solid Collection Date: 10/30/00 Date Received. 11/03/00 Samp Reporting Date Analyses Type Result Limit Qual Units DF Analyzed HERBICIDES, TCLP LEACHED Method: SW131118150 Prep Date: 11/10/00 Analyst: JLN 2,4-D A ND 0.002 mg/L 1 11/13/00 2,4,5-TP (Silvex) A ND 0.002 mg/L 1 11/13/00 Sum- DCAA S 14 10-150 % REC 1 11/13/00 MERCURY, TCLP LEACHED Method: SW7470 Prep Date: 1119100 Analyst: DRJ Mercury I A I ND 0.001 mg/L 11 11/09/00 TCLP METALS BY ICP Method: SW131116010B Prep Date: 11/9100 Analyst: JEK Arsenic A ND 0.2 mg/L 1 11/11/00 Barium A ND 0.5 mg/L 1 11/11/00 Cadmium A ND 0.01 mg/L 1 11/11/00 Chromium A ND 0.05 mg/L 1 11/11/00 Lead A ND 0,05 mg/L 1 11/11/00 Selenium A ND 0.2 mg/ L 1 11/11/00 Silver A ND 0.01 mg/L 1 11/11/00 PESTICIDES, TCLP LEACHED Method: SW131118080A Prep Date: 11/10/00 Analyst: JLN Chlordane A ND 0.0057 mg/L 1 11/13/00 Endrin A ND 0.0011 mg/L 1 11/13/00 gamma-BHC A ND 0.0011 mg/L 1 11/13/00 Heptachlor A ND 0.0011 mg/L 1 11/13/00 Heptachlor epoxide A ND 0.0011 mg/L 1 11/13/00 Methoxychlor A ND 0.057 mg/L 1 11/13/00 Toxaphene A ND 0.057 mg/L 1 11/13/00 Surr: Decachlorobiphenyl S 40 50-150 S % REC 1 11/13/00 Surr. Tetrachloro-rn-xylene S 60 50-150 % REC 1 11/13/00 Samp Type: A - Analyte, S - Surrogate, 1 - Internal Standard DF - Dilution Factor Qual: ND - Not Detected at the Reporting Limit S - Spike recovery outside recovery limits I -Matrix Interference B - Detected in the associated Method Blank SD - Value diluted out - Exceeds Maximum Contaminant Level R - RPD outside accepted recovery limits E - Value above quantization range 250 West 84th Drive, Merrillville, IN 46410 TEL.800.536.8379 TEL.219.769.8378 FAX 219.769.1664 1 0 8 I N T E R N A T I O N A L ANALYTICAL RESULTS Date: Wednesday, November 15, 2000 Client: SIMALABS International / Burlington Res Client Project: OK014 / OK032 / OK076 Work Order: ME0011038 Client Sample ID: OK014-001 SIMALABS ID: ME0011038-01A Sample Description: OK014-001 Sample Matrix: Solid Collection Date: 10/30/00 Date Received: 11/03/00 Samp Reporting Date Analyses Type Result Limit Qual Units Dl+ Analyzed SEMIVOLATILES, TCLP LEACHED Method: SW131118270C Prep Date: 1119/00 Analyst: NT 1,4-Dichlorobenzene A ND 0.05 mg/L 1 11/10/00 2,4,5-Trichlorophenol A ND 0.05 mg/L 1 11/10/00 2,4,6-Trichlorophenol A ND 0.05 mg/L 1 11/10/00 2,4-Dinitrotoluene A ND 0.05 mg/L 1 11/10/00 2-Methylphenol A ND 0.05 mg/L 1 11/10/00 3/4-Methylphenol A 0.061 0.05 mg/L 1 11/10/00 Hexachlorobenzene A ND 0.05 mg/L 1 11/10/00 Hexachlorobutadiene A ND 0.05 mg/L 1 11/10/00 Hexachloroethane A ND 0.05 mg/L 1 11/10/00 Nitrobenzene A ND 0.05 mg/L 1 11/10/00 Pentachlorophenoi A ND 0.25 mg/L 1 11/10/00 Pyridine A ND 0.05 mg/L 1 11/10/00 Total Cresols A 0.061 0.05 mg/L 1 11/10/00 Surr: 1,2-Dichlorobenzene-d4 S 46 20-120 % REC 1 11/10/00 Surr: 2,4,6-Tribromophenol S 74 10-123 % REC 1 11/10/00 Surr: 2-Chlorophenol-d4 S 80 10-120 % REC 1 11/10/00 Surr. 2-Fluorobiphenyl S 61 43-116 % REC 1 11/10/00 Surr. 2-Fluorophenol S 40 21-100 % REC 1 11/10/00 Surr: Nitrobenzene-d5 S 52 35-114 % REC 1 11/10/00 Surr. Phenol-d5 S 48 10-94 % REC 1 11/10/00 Surr. Terphenyl-d14 S 751 33-141 % REC 1 11/10/00 Samp Type: A - Analyte, S - Surrogate, I - Internal Standard DF - Dilution Factor Qual: ND - Not Detected at the Reporting Limit S - Spike recovery outside recovery limits I -Matrix Interference B - Detected in the associated Method Blank SD - Value diluted out • - Exceeds Maximum Contaminant Level R - RFD outside accepted recovery limits E - Value above quantitation range 2 f 8 250 West 84th Drive, Merrillville, IN 46410 TEL.800.536.8379 TEL.219.769.8378 FAX 219.769.1664 I N T E R N A T I O N A L ANALYTICAL RESULTS Date: Wednesday, November IS, 2000 Client: SIMALABS International / Burlington Res , Client Project: OK0144 OK032 / OK076 Work Order: ME0011038 Client Sample ID: OK014-001 SIMALABS ID: ME00I 1038-OIA Sample Description: OK014-001 Sample Matrix: Solid Collection Date: 10/30/00 Date Received. 11/03/00 Samp Reporting Date Analyses Type Result Limit Qual Units DF Analyzed VOLATILES, TCLP LEACHED Method: SW1311/8260B Prep Date: Analyst: CLR Benzene A ND 0.05 mg/L 10 11/14/00 2-Butanone A ND 0.1 mg/L 10 11/14/00 Carbon tetrachloride A ND 0.05 mg/L 10 11/14/00 Chlorobenzene A ND 0.05 mg/L 10 11/14/00 Chloroform A ND 0.05 mg/L 10 11/14/00 1,1-Dichloroethene A ND 0.05 mg/L 10 11/14/00 1,2-Dichloroethane A ND 0.05 mg/L 10 11/14/00 1,4-Dichlorobenzene A ND 0.05 mg/L 10 11/14/00 Tetrachloroethene A ND 0.05 mg/L 10 11/14/00 Trichloroethene A ND 0.05 mg/L 10 11/14/00 Vinyl chloride A ND 0.05 mg/L 10 11/14/00 Surr: 4-Bromofluorobenzene S 91 86-115 % REC 10 11/14/00 Surr: Dibromofluoromethane S 88 86-118 % REC 10 11/14/00 Surr: Toluene-d8 S 101 88-110 % REC 10 11/14/00 Surr: 1,2-Dichloroethane-d4 S 94 80-120 % REC 10 11/14/00 Sarnp Type: A - Analyte, S - Surrogate, I - Internal Standard Dr - Dilution Factor Qual: ND - Not Detected at the Reporting Limit S - Spike recovery outside recovery limits 1 -Matrix Interference B - Detected in the associated Mcthod Blank SD - Value diluted out • - Exceeds Maximum Contaminant Level R - RPD outside accepted recovery limits E - Value above quantitation range 3 of 8 250 West 84th Drive, N'lerrillvillc, IN 46410 TEL.800.536.8379 TEL.219.769.8378 FAX 219.769.1664 EXHIBIT 2 REGIONAL COMPOST FACILITY HICKORY, NORTH CAROLINA OPERATIONS SUMMARY REPORT CD Im EL o nrnr�(i�Mrn(nwoornr� ao n NN N to t8((�p O O M O o O N N N N C+� M N N N 0O� J}'- MMV NOCOM'7 20 JOS Jw Nh.M O"nl C7 tt Nlf) !n U V)) i w 12 C o p 0p 0 0o0 pp0 q 0 0 0 0 o O o 0 0 N O 0 0 0 Q0Q 0 `-: 0 Cf� V0f)_ ll7 ICn� CC) M� m M N O a (M CD LQ C r Riq iq 0 q coo O N O 0 Y 06 vfAMM00M00 V NO (COON �� Z) Z N N N N N N N N N N N M N F- (D CD M r V' ti (D CO N-T O C) (D O Oti(D CO In P 1: C9 c0 OD r� if) M CO In )n In .M w In )n L) Y) to O) V M V (D (D N CA Cl) VC14 co ❑ r Vr r (.� r Or r r r r N f W co S 2—I- V) (p (p 00-02CT)si 8D 22M10 N V �0 44IV) 4j4464v4IT' IT* IT�w 0 > o 0 0 0 0 0 0 0 0 0 0 0 8808USUS088'C 100 o M S w m O (fl 0 OD0 Y J N D) O) M M CD 06 C� W "— h q h MO V OOMCDCAN V NM N M coo UO (DtiMMnCDcor`nnCD(D a0r. m 2 Y _tf)(p (p O C')O (N C'O M N M Z .N- .N- O)Uj ci F O O O O O O O O O O O O (D In In m 4 O 1": r M 4 r (D V OR (� In in N u) 1(7 CO M w w CC (D Cn (n a0 ('? 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N C: D A V 113 O -+ m Cb N W Zn O- V A N W CA V W N tJ .p CO : i CD A A 1 CD CA (n CD Cn O C N O D) CA CA as Ol to to CAON boO-iVboboNO(D' N c ra �0 O`Dy Z r T C, qm C�� 0 M zZ G) m nx� y n n �0� Z n D p g o o m c c_ w a�i � }, ¢¢ 0 0 0 0 0 m rr 00 00.19 ------- ------------------------------------------------------ n o CO to n v � o C m m m D O C y Cn ao p G r N CA > D¢ C D -n 9 C m w � C = o 0 m O N 7 C r- w O m hoc m ��c m m 5 m � o� cn N -p c = ------ ----------------------------------------------------- --I To N V 01 CWn cnn W N W o 0 V � � fn Ul0 N M M M 0 V �wucnCDd)M 00 O O N CD N V 00 CD V CD CDi Ct r D (n rn O O O O O O CA O O in En in OO O 00000000 000 0 0 0 0 0 0 0 0 o O C y 48 0 0 0 m D n ' O N N N N N - - (D bo w b) O r Z (n O b in d b, bo (D (D A A 0 N V - V V 00 N N 0 -q cn O (n -4 � N ja N N N CD N W A V O W O N W W C1 (n 6 N GO V V v 07 O D D r N O m N N V O W CD V (A (D CA O V O N C71 W Lti N W 'g A A OO) b1(D(O O b) U io bo N V 000000000000 C T 3 A I W u c tO T r m m U a m m4 Z a U) S 0 m rn USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY - HICKORY NC OPERATIONS SUMMARY- CONTRACT YEAR 2000 page 5 AMENDMENT HANDLING WOOD AMENDMENTS DRYING AGENT AMENDMENT RECIPE DATE TRUCKS MASS SOLIDS DENSITY VOLUME TRUCKS MASS SOLIDS I DENSITY VOLUM DISCHARGE MASS SOLIDS DENSITY VOLUME No. I WT I %TS Iblft3 yd3 No. WT %TS Ibtft3 yd3 hours DT %TS Ibfft3 yd3 i Jan-00 i 22 373.00 57.3 18.1 1,526 0 121.0 210 59.5 17.1 1531 Feb-00 i 27 446.00 61.3 17.1 1,932 5 87 96.6 14.5 446 162.0 318 65.6 16.2 2236 Mar-00 i 31 573.00 66.4 16.4 2,588 9 110 85.6 15.3 532 i 146.0 287 69.3 16.3 2279 Apr-00 28 485.00 62.0 18.2 1,974 8 84 92.9 15.6 399 115.0 285 67.6 16.6 1884 May-00 i 30 585.00 65.8 17.1 2,534 8 86 91.6 13.8 462 219.0 393 70.0 17.2 2408 Jun-00 36 807.00 67.0 15.3 3,907 11 129 92.4 14.9 641 168.0 528 69.8 16.5 3479 Jul-00 36 735.00 64.8 15.5 3,513 3 49 88.2 15.0 242 134.0 341 68.1 16.5 2281 Aug-00 i 34 735.00 66.8 16.0 3,403 2 38 94.3 14.4 195 i 160.0 442 69.0 17.4 2742 Sep-00 28 577.00 66.6 16.3 2,622 8 110 91.6 14.5 562 i 140.0 339 70.8 16.3 2206 Oct-00 32 677.00 67.6 16.4 3,058 5 43 94.4 14.3 223 i 131.0 330 72.1 16.1 2116 Nov-00 i 19 417.00 66.4 16.4 1,883 4 12 90.9 15.0 59 117.0 273 75.3 15.0 1801 Dec-00 i 21 455.00 66.2 15.5 2,174 2 14 92.3 15.0 69 114.0 244 68.1 14.6 1840 TOTAL ! 344 6865.00 31.115 65 762 3,830 i 3,990 26,803 AVG. ! 29 572.08 64.9 16.5 2593 5 69 91.9 14.8 348 i 143.9 333 68.8 16.3 2,234 USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY - HICKORY NO OPERATIONS SUMMARY- CONTRACT YEAR 2000 page 6 BIOSOLIDS DEWATERING BLENDED BIOSOLIDS BELT FILTER PRESSES DEWATERED SOLIDS DATE FEED SOLIDS MASS MASS AMENDMNT SERVICE POLYMER POLYMER DOSAGE COST BF P1 CAKE BFP2 CAKE AVG CAKE FILTRATE CAPTURE gallons I %TS I DT I WT yd3 hours gals Ibs Ib/DT $IDT %TS %TS %TS m IL % Jan-00 1,239,500 3.8 198.5 5,169 459 121.0 60,000 1,250 6.3 8.19 i 27.2 26.9 27.1 99.5 Feb-00 i 1,650,500 3.8 261.5 6.883 671 162.1 78,100 1,628 6.2 8.09 ! 28.6 27.1 27.9 99.5 Mar-00 ! 1,531.500 3.7 236.3 6,386 684 145.9 70,300 1,466 6.3 8.20 i 29.8 29.4 29.6 99.5 Apr-00 1,460.000 3.4 207.0 6,088 565 115.0 58,500 1,220 6.0 7.80 i 30.2 31.9 31.0 ` 99.5 May-00 i 2,084,500 3.5 304.2 8,692 387 102.0 74,000 1,547 5.1 6.61 25.5 29.1 27.3 99.5 Jun-00 2,078,500 3.3 286.0 8,667 972 i 168.5 98,900 2,062 7.7 9.50 f 20.4 21.6 21.0 99.5 Jul-00 1,771.500 3.3 246.7 7,387 456 133.6 63,400 1,322 5.5 7.10 j 27.5 28.1 27.8 99.5 Aug-00 2,054,800 3.3 282.8 8,569 823 i 159.5 82,100 1,712 6.1 7.93 i 29.7 29.7 29.7 99.5 Sep-00 1,838,500 3.5 268.3 7,667 662 139.8 83,900 1,749 6.7 8.71 i 28.6 29.0 28.8 99.5 Oct-00 1,826,500 3.4 259.0 7,617 635 131.0 82,900 1,728 6.7 8.71 27.7 27.3 27.5 99.5 Nov-00 1,477,500 3.4 209.5 6,161 540 116.5 69,500 1,449 7.1 9.23 j 27.9 27.9 27.9 99.5 Dec-00 1,338,400 3.4 189.8 5,581 552 112.1 50,600 1.055 5.9 7.67 i 27.2 26.5 26.8 99.5 TOTAL 20,351,700 2.950 7,406 1,607 872,200 18,188 AVG. 1,695,975 3.5 245.8 7,072 617 134 72,683 1,516 6.3 8.14 i 27.5 27.9 27.7 99.5 �0 °o -qmq g� � m �; };,d 0 0 0 0 0 0 0 0 0 0 0 0 m �1 V N V V CA m V V V V CO V V CO w +! A W A W CO A N CO CD V N O S c O0 to 000OiD(a�iD000b) z m pp �D W O W p N 0) W L co OD CO -+ Cn z m O -A-� O O O N A N N O r- O A W A w -• W? j A O W W N O s Cn X z c) O N V N N N N N N N N N N N N V V W O V V N Cn V V OD 9) EF W (J - tJ ip O -' 0 -+ IJ (J f71 W W A N A N fll OD O) W A A W Q 03 Cl) Cpp (p�� COp w o V m O o M r W OD 0) A V m N N Cl) A En A Cn En CD Q7 A Cn Cn A O z r CD O V CD V O Cn Cn W Cm)) CA co V N N Z. CCDD W COn 0) N OWO O W 9 y W m z cn A A A A A A .A A A. A. A A A z �j 0 O o 0 0 0 0 0 0 0 0 0 0 0 fli C m no N N W CO -` j N N N N N N N N N j CA Cp N N W N W W N CO V O C - m CO) li A W A N CO N O CO CO A CD A m O w� C N m W O O O m W CA W W CA fA W W 0 mo w m N�-+NNNN W W iNN� OC OO 0 V W N0 VItJ WOCOCnA(O V AONA Cn Cn OCn ary W C m CO W N O CD O A CD N A V -� (n K n m -i ------- N ------------------------------------------------------- W N N N N N N N N N N N CD A O CD N W O N Cl r CD Cn .[a W V ?. CA A. CD m Cn O 0) ? .A b) (J b) N c O W W N N N N N N N N N N N N N CA Cn CA 0 0 V V A N -- O 0) A N to V V OD (D O V b) (O CO W w Cn C z D z ? CO l0 W A W A CA CO Cn Cn N W 0 'o N rn r V -I N AM M W 0 W M V N tl) ;a 0 -n 01 W Of O O O Cn O W CA O Q� C+) CA V V M N A V W V In Cp ?C (p sn (n O OD 0 W (O 8. V b) bD -- O Cp 0 'r9V Ol in 0(A CA C) 0) (A in N—(OO n� O zc Co rD -n U r 0 O O CO)m m nz r O m S n 0 0m CO) �D(a w D0 0 (D m c r- 0))v0 00000v 60 00om r- 0------- ----------------------------------------------------- o N N N N N N j W A N W N N =CA boV D CO UI 0 CD (O 'V 0 V h) UI Jr a 1 O m CD 8 CD O W CO 0 N W N OD V m OD LT) W O CD m OD w m z 0 m wo O m V V V O m Cn V m m 0 0 O> Cp W N N O W O W O V CDCn CO bo w 1 bD o 0 0 b) W b) Ut CA O m Cl) z v vm mz O A N O O V to (A V D) CA O V T W b) O W A. Cn in N m W C V Cn CA O W OD 0) - , cn CC8 NN ,C O W J N W W? - T 0) A lD W e m m 0)0)Cn010)0)CD W W CnOUl aD N bo O b, W OD Cn in CO A Oo O A m n m 00 A �OONTW CA co D n n W AAN N 'COD U) o AA c" N V W D m cn N. N N N N N j N w N N N ao 0 O y V M V V OD CD -1 V CD V V V bo CD UI CO:-4 OD O W O b) CD N O O r cn D y M M � v m N N N N N N N N N N N N N Q m O 0) V V N O V -4 M N V V W V z A N N A W W W 0 (n N W W N C Si O co N W co A O A (n A W CA a .0 O V W N 0 N W V W O V V (i) N ACDV W Nm Cn VO CD W C m ------- ------------------------------------------------------- ,� O t0 CO OD DD O CO CD N V CD CD OD V W O VrnNNVNNm 0m-4 aD y O m .N-. s A� � N W NJ W CD to NW Wco A 0) N CO D OD W N co N O V Cl) Cn Cn co O A (n z (A wAcnAtnCnmmwAAW Om OVAAWOOo COO CD W W WOW C WV COO V 0) AV -�1 K W m� ca O 0 0000000000 0 0 r �J N -A+ lWD CWO N W AO O N (WD W O' .Z�l y O O O O O O O O O O O O O O W bo iDbDb)6iD0-4in00W-4 a w0 X O O z r O 0 N 1 D 0 r -�C x 0 O X to T r m X O u d z O CA m 5 0 m USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY - HICKORY NC OPERATIONS SUMMARY- CONTRACT YEAR 2000 page 9 IN -VESSEL 131OSOLIDS COMPOSTING TUNNEL REACTOR NO. 1 DATE PUSHES SRT AIRFLOW TEMP 1 TEMP 2 TEMP 3 TEMP 4 TEMP 5 TEMP 6 TEMP 7 TEMP AVG PFRP VAR DISCHRG SOLIDS No. days cfm deg. C deg. C deg. C deg. C deg. C deg. C deg. C deg. C deg. C deg. C d3 %TS Jan-00 54.0 23.0 4,389 59.2 64.7 64.6 57.3 60.1 61.3 57.0 60.6 62.4 61.2 567 49.7 Feb-00 68.0 22.7 4,685 i 66.8 67.4 63.8 65.0 64.7 63.3 63.8 65.0 66.4 65.2 714 47.7 Mar-00 i 70.0 26.3 4,677 66.6 64.2 66.4 60.6 61.0 61.0 56.7 62.3 66.3 63.3 735 52.0 Apr-00 57.0 26.6 4,916 i 65.2 65.6 64.6 56.0 52.7 58.4 50.7 59.1 64.2 60.4 567 55.2 May-00 i 58.0 19.4 4,702 55.8 64.9 68.0 63.9 62.1 64.6 60.7 62.9 63.5 63.2 609 55.5 Jun-00 69.0 18.4 4,714 63.2 65.7 66.7 61.7 58.7 62.6 57.0 62.2 63.2 63.1 725 58.4 Jul-00 57.0 26.2 4,575 60.1 63.1 64.8 59.1 57.2 58.2 52.1 59.6 62.7 60.4 599 59.5 Aug-00 57.0 24.0 4,619 61.0 64.6 69.9 59.8 54.2 55.7 54.4 59.9 65.4 60.9 599 59.2 Sep-00 53.0 25.2 4,568 64.8 66.8 68.7 59.4 58.4 61.6 54.2 62.0 i 66.5 63.3 557 57.7 Oct-00 55.0 25.9 4,550 66.3 62.8 70.1 66.0 63.0 64.0 59.5 64.5 66.5 65.4 578 58.5 Nov-00 45.0 30.1 4,437 66.7 59.2 63.1 53.2 53.3 57.3 51.4 57.7 62.6 58.8 473 56.8 Dec-00 42.0 28.5 4,772 55.8 57.3 65.0 54.7 61.4 56.4 49.4 56.6 62.5 57.8 441 57.5 TOTAL 685.0 7,161 AVG. 57.1 24.6 4,634 62.6 63.9 66.3 59.7 58.9 60.4 55.6 61.0 64.4 61.9 597 55.6 USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY - HICKORY NC OPERATIONS SUMMARY- CONTRACT YEAR 2000 page 10 IN -VESSEL BIOSOLIDS COMPOSTING TUNNEL REACTOR NO. 2 DATE PUSHES SRT AIRFLOW TEMP 1 TEMP 2 TEMP 3 TEMP 4 TEMP 5 TEMP 6 TEMP 7 TEMP AVG PFRP VAR DISCHRG SOLIDS No. days cfm deg. C deg. C deg. C deg. C deg. C deg. C deg. C deg. C deg. C deg. C yd3 %TS Jan-00 54 23.2 4,267 ! 63.7 64.2 65.1 59.2 58.5 61.8 58.6 61.6 i 62.2 62.1 567 48.9 Feb-00 73 22.1 4,600 60.0 64.7 64.6 63.9 62.9 64.0 65.0 64.6 67.2 63.3 767 46.7 Mar-00 75 25.1 4,570 66.6 71.1 73.1 69.5 66.3 65.9 62.2 67.9 i 69.8 68.8 788 53.4 Apr-00 58 26.3 4,774 i 63.6 69.6 71.7 65.1 62.0 67.7 61.6 65.9 67.1 66.6 620 55.1 May-00 61 18.6 4,541 66.3 71.6 70.7 65.9 66.9 67.6 66.0 67.9 68.8 68.2 641 53.9 Jun-00 72 18.8 4,514 65.5 69.1 71.0 64.0 63.6 64.7 64.2 66.0 66.9 66.3 756 57.6 Jul-00 56 25.6 4,450 i 60.8 67.2 72.9 68.2 63.3 62.3 56.8 64.5 68.4 66.8 588 56.6 Aug-00 i 60 24.0 4,517 61.4 68.3 72.5 67.3 63.8 64.6 61.0 65.5 I 68.2 66.3 630 58.4 Sep-00 56 25.3 4,610 I 64.9 69.6 70.8 66.6 64.2 61.9 57.2 65.0 69.9 66.2 588 57.6 Oct -Go 55 25.2 4,709 i 59.5 72.1 72.4 69.2 60.9 69.4 65.2 66.9 j 68.6 67.2 578 57.5 Nov-00 48 31.7 4,495 64.2 66.1 68.0 58.4 57.2 63.8 57.6 62.2 , 64.8 62.9 504 58.7 Dec-00 43 27.6 4,711 65.2 63.9 66.1 58.9 52.1 58.1 48.6 57.7 I 60.3 .69.2 452 58.7 TOTAL i 711 I j 7,477 AVG. 59 24.4 4.563 f 63.5 68.1 69.9 64.7 61.8 64.3 60.3 64.6 j 66.9 66.2 623 55.3 m m O GGiD �b$�bbgbbg m r 00 0 000 0 0 0 ()t CD mW A A W (n (n Cn V cn W V V W co J A.(n W Cn N W a)N 04. 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Jan-00 1 25 400 174 $418 $1.72 626 2,601 1,023 $2,872 i $14.47 i 2.880,000 6.88 Feb-00 i 26 249 99 $248 $0.84 647 2,149 1,300 $2,792 $10.68 3.656,000 6.87 Mar-00 ? 25 400 124 $359 $1.34 574 2,300 1,624 $3,288 $13.91 4,061,000 6.83 Apr-00 i 24 300 126 $298 $1.21 600 2,551 1,077 $2,685 $12.97 f 4,249,000 6.89 May-00 25 400 149 $378 $1.21 574 2,300 1,200 $2.756 $9.06 3,281,000 6.51 Jun-00 i 25 501 99 $403 $1.34 625 2,100 999 $2,521 $8.82 4,425,000 7.10 Jul-00 i 25 601 99 $499 $1.98 425 2,402 948 $2,552 $10.34 ? 3,421,000 7.25 Aug-00 i 0 651 149 $514 $1.69 425 2,651 1,250 $2,896 $10.24 3,852,000 7.52 Sep-00 i 0 600 126 $465 $1.66 399 2,610 1,077 $2,723 $10.15 i 3.474,900 7.45 Oct-00 ! 0 499 149 $420 $1.63 549 2,499 1,349 $2.970 $11.47 i 3,287,600 7.41 Nov-00 0 501 126 $404 $1.91 600 2,400 1,026 $2,708 $12.93 I 3,086.000 7.34 Dec-00 i 0 400 99 $321 $1.61 601 2,499 700 $2,529 $9.00 2.872,000 7.26 TOTAL! 175 5,502 1,519 $4,728 6,645 29,062 13,573 $33,291 42,545,500 AVG. i 15 459 127 $394 $1.51 554 2,422 1,131 $2,774 $11.17 3,545,458 7.11 USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY - HICKORY NC OPERATIONS SUMMARY- CONTRACT YEAR 2000 page 18 CONSORTIUM OWNERSHIP ri UTILIZATION CITY OF HICKORY CITY OF NEWTON CITY OF CONOVER DATE OWNERSHIP CAPACITY LOADING USAGE CAPACITY OWNERSHIP CAPACITY I LOADING USAGE CAPACITY OWNERSHIP CAPACITY LOADING USAGE CAPACITY % DT/d DT/dy % % % DTId DT/dy % % I % DT/d I DT/dy % % Jan-00 i 57.0% 11.40 11.10 97.4% 55.5% 18.0% 3.60 0.00 0.0% 0.0% ( 11.0% 2.20 0.89 40.5% 4.5% Feb-00 i 57.0% 11.40 12.53 109.9% 62.7% 18.0% 3.60 0.00 0.0% 0.0% 11.0% 2.20 0.99 45.0% 5.0% Mar-00 i 57.0% 11.40 10.30 90.4% 51.5% 18.0% 3.60 0.25 6.9% 1.3% i 11.0% 2.20 0.94 42.7% 4.7% Apr-00 57.0% 11.40 9.82 86.1 % 49.1 % 18.0% 3.60 1.39 38.6% 7.0% j 11.0% 2.20 0.61 27.7% 3.1 % May-00 57.0% 11.40 11.69 102.5% 58.5% 18.0% 3.60 1.07 29.7% 5.4% 11.0% 2.20 0.92 41.8% 4.6% Jun-00 ; 57.0% 11.40 11.77 103.2% 58.9% 18.0% 3.60 1.02 28.3% 5.1% 11.0% 2.20 0.78 35.5% 3.9% Jul-00 66.0% 13.20 9.68 73.3% 48.4% 9.0% 1.80 2.17 120.6% 10.9% 11.0% 2.20 0.44 20.0% 2.2% Aug-00 i 66.0% 13.20 9.50 72.0% 47.5% 9.0% 1.80 2.71 150.6% 13.6% 11.0% 2.20 0.69 31.4% 3.5% Sep-001 66.0% 13.20 10.48 79.4% 52.4% 9.0% 1.80 2.59 143.9% 13.0% 11.0% 2.20 0.55 25.0% 2.8% Oct-00 i 66.0% 13.20 10.74 81.4% 53.7% 9.0% 1.80 0.00 0.0% 0.0% 11.0% 2.20 0.65 29.5% 3.3% Nov-00 i 66.0% 13.20 9.34 70.8% 46.7% 9.0% 1.80 0.00 0.0% 0.0% 11.0% 2.20 0.93 42.3% 4.7% Dec-00 i 66.0% 13.20 9.56 72.4% 47.8% 9.0% 1.80 0.00 0.0% 0.0% i 11.0% 2.20 0.61 27.7% 3.1 % TOTAL. AVG. 61.5% 12.30 10.54 86.6% 52.7% 13.5% 2.70 0.93 43.2% 4.7% 4 11.0% 2.20 0.75 34.1 % 3.8% USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY - HICKORY NC OPERATIONS SUMMARY- CONTRACT YEAR 2000 , page 19 CONSOR71UM UTILIZATION & COSTS CATAWBA COUNTY OPERATING COSTS DATE OWNERSHI CAPACITY LOADING USAGE CAPACITY PSG 08M AMENDMNT TOTAL LOADING UNIT COST PROCESSED UNIT COST VARIANCE VARIANCE %DT/d DT) d % % $ $ $ DT $/DT DT $IDT DT $/DT 1 ? Jan-00 i 14.0% 2.80 0.14 5.0% 0.7% i $83,514 $8,099 $91,613 242.91 $377 198.5 $462 -44.43 $84 i Feb-00 i 14.0% 2.80 0.33 11.8% 1.7% ! $78,126 $11,361 $89,487 293.53 $305 261.5 $342 -32.00 $37 i Mar-00 i 14.0°% 2.80 0.14 5.0°% 0.7% $83,515 $11,781 $95,296 267.78 $356 236.3 $403 -31.48 $47 Apr-00 i 14.0% 2.80 0.36 12.9% 1.8% i $80,820 $9,843 $90,663 245.92 $369 207.0 $438 -38.93 $69 May-00 i 14.0% 2.80 0.19 6.8% 1.0% i $80,820 $17,769 $98,589 313.10 $315 304.2 $324 8.87 $9 Jun-00 i 14.0% 2.80 0.57 20.4% 2.9% i $80,820 $11,596 $92,416 301.38 $307 286.0 $323 -15.36 $16 Jul-00 14.0% 2.80 0.16 5.7°% 0.8% i $83,514 $11,613 $95,127 252.44 $377 246.7 $386 -5.71 $9 Aug-00 i• 14.0% 2.80 024 8.6% 12% i $83,514 $14,785 $98,299 304.93 $322 282.8 $348 -22.17 $25 Sep-00 14.0% 2.80 0.44 15.7% 22% i $80,820 $11,183 $92,003 281.09 $327 268.3 $343 -12.76 $16 Oct-00 ; 14.0% 2.80 023 82% 12% $83,514 $10,596 $94,110 257.91 $365 259.0 $363 1.05 ($1) Nov-00 i 14.0% 2.80 027 9.5% 1.3% i $80,820 $8,375 $89,195 211.41 $422 209.5 $426 1.93 $4 Dec-00 ? 14.0% 2.80 0.31 11.1 % 1.6% i $83,514 $9,825 $93,339 200.17 $466 189.8 $492 -10.41 $26 i TOTAL i i $983,311 $136,826 $1,120,137 3,172.56 2,949.59 AVG. 14.0°% 2.80 028 10.0% 1 A% i $81,943 $11,402 $93,345 264.38 $359 245.80 $387 1 -18.58 $28 EXHIBIT 3 REGIONAL COMPOST FACILITY HICKORY, NORTH CAROLINA DISTRIBUTION & UTILIZATION ANNUAL DISTRIBUTION AND MARKETING / SU :E DISPOSAL CERTIFICATION AND SUMMARY FORM FACILITY NAME Renional Compost Facility PERMIT # W00004563 Facility Type (please Check One) _ Surface Disposal (complete Part A Sources and Residual IN Volume only) and ParC) County Catawba X Distribution and Marketing ( complete Parts A ,B, and C) WAS THIS FACILITY IN OPERATION DURING THE PAST CALENDAR YEAR 7 X YES NO If no, skip Parts A, B and C and certify form below PART A* PART B* Month Source(s) (Include NPDES 9 if applicable) Volume (dry tons) Recipient Information Amendment / Bulling Agent IN Residual IN Product Out Name (s) Volume dry tons Intended Use (s) January 210 243 369 See Attached Sheet 369 See Attached Sheet February 318 294 481 See Attached Sheet 481 See Attached Sheet March 287 268 483 See Attached Sheet 483 See Attached Sheet April 285 246 404 See Attached Sheet 404 See Attached Sheet May 393 313 420 See Attached Sheet 420 See Attached Sheet June 528 301 531 See Attached Sheet 531 See Attached Sheet July 341 252 411 See Attached Sheet 411 See Attached Sheet August 442 305 416 See Attached Sheet 416 See Attached Sheet September 339 281 388 See Attached Sheet 388 See Attached Sheet October 330 258 405 See Attached Sheet 405 See Attached Sheet Novem ber 273 212 324 ISee Attached Sheet 324 See Attached Sheet Decem ber 244 200 288 See Attached Sheet 288 See Attached Sheet Totals: Annual (dry tons) 3,990 3,173 4,920 4,920 Amendments Used: Sawdust Bulking Agents used: Recycled Compost If more space is required than given, please use the comment space provided below or attach additional sheet(s) X Check if additional sheet(s) are attached Comments: Please see attached sheets for (Part B) Names and Intended Uses PART C Facility was compliant during calendar year 2000 with all conditions of the permit (including but not limited to items 1-3 below) issued by the Division of Environmental Management _ X YES _ NO. If NO, please provide a written description why the facility was not compliant. 1. All monitoring was performed in accordance with the permit and reported during the year as required and three (3) copies of certified laboratory results are attached 2. All operations and maintenance requirements were complied with or, in the case of a deviation, prior authorization was received from the Department of Management. 3. No contravention of Ground Water Quality Standards occurred ar a monitoring well. 1 CERTIFY, UNDER PENALTY OF LAW, THAT THE ABOVE INFORMATION IS, TO THE BEST OF MY KNOWLEDGE AND BELIEF, TRUE, ACCURATE AND COMPLETE. I AM AWARE THAT THERE A IGNIFICANT PENALTI S FOR SUBMITTING FALCSE INFORMATION, INCLUDING THE POSSIBILITY OF FINES AND IMPRISONMENT FOR KNOWING VIOLATIONS." I ----- -----�'`_-_�__- /--:----`-�t--r e-`°1-eY,�-----------s�o--------------------------------- - S _ -_ G__/____ SIG TURF OF PERMITEE DATE SIGNA URE OF PREPARER" DATE (if different from permittee) ' Preparer is defined in 40 CFR Part 503.99 (r ) utfus USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY, HICKORY NC MARKETING AND DISTRIBUTION DATE NAME VOLUME INTENDED USE Cu/Yds January-00 Soil Supply 184.0 Top Soil Blending January-00 Glen Oaks 30.4 Golf Course January-00 L.T. Lingle 270.4 Landscaping January-00 Earl Probst 585.0 Agriculture January-00 Wayne Link 270.0 Agriculture January Total 1,339.8 February-00 Soil Supply 816.0 Top Soil Blending February-00 L.T. Lingle 195.2 Landscaping February-00 Diddly Tree Farm 44.8 Tree Farm February-00 Arrington Grading Company 56.0 Soil Amendment February-00 Wayne link 255.0 Agriculture February-00 Earl Propst 882.0 Agriculture February-00 David Wilson 135.0 Agriculture February-00 Phil Arrington 22.5 Agriculture 2/9/00 D&D Lawn Care 6.4 Landscaping 2/11/00 Boyce Whitner 1.6 Home Use 2/15/00 Phil Yount 8.0 Home Use 2/16/00 Kelly Anderson 1.6 Home Use 2/18/00 Barry Sparks 4.0 Home Use 2/23/00 Ronald Church 3.2 Home Use 2/24/00 City of Newton 4.0 Landscaping 2/29100 Bruce Fox 3.2 Home Use Febura Total 2,438.5 March-00.......... Soil Supply :.:.:.:............ :.:.:.: 811.2:::::::...... Top Soil Blending:::::::........... March-00 2 Frye's Lawn and Mulch 22.4 Landscaping March-00 Glen Oaks 185.6 Golf Course March-00 L T Lingle landscaping 178.4 Landscaping March-00 Midway Nursery 28.8 Nursery March-00 Bill Hamby 43.2 Landscaping March-00 Arrington Grading Company 107.2 Soil Amendment March-00 Diddly Tree Farm 112.0 Tree farm March-00 Williams Brothers Grading 41.6 Landscaping March-00 Wayne Link 165.0 Agriculture March-00 David Wilson 645.0 Agriculture March-00 Todd Clonlinger 36.0 Agriculture March-00 George Willfone 135.0 Agriculture March-00 Williams Brothers Grading 55.0 Agriculture 3/l/00 Scott Raymond 2.4 Home Use 3/l/00 Tommy Smith 16.0 Home Use 3/2/00 LC Willard 1.6 Home Use 3/2/00 Gary Smith 1.6 Home Use 3/3/00 Paul Green 1.6 Home Use Marketing and Distribution Page 1 DATE NAME VOLUME UNTENDED USE Cu/Yds 3/3/00 Foti Adolph 1.6 Home Use 3/3/00 Scott Raymond 2.4 Home Use 3/3/00 Dan Conaway 1.6 Home Use 3/6/00 Ken Smith 9.6 Homd Use 3/6/00 Bruce Fox 3.2 Home Use 3/6/00 Brenda Smith 1.6 Home Use 3/6/00 Tommy Longfellow 15.0 Home Use 3.8/00 Danny Roseman 4.8 Home Use 3/8/00 Victor Fulbright 1.6 Home Use 3/8/00 Scott Raymond 1.6 Home Use 3/8/00 Eddie Moose 1.6 Home Use 3/9/00 Eddie Moose 1.6 Home Use 3/10/00 Dan Conaway 3.2 Home Use 3/10100 Albert Johnson 1.6 Home Use 3/10/00 Tim Sigmon 1.6 Home Use 3/13/00 Terry Deese 1.6 Home Use 3/13100 Terry Sain 4.8 Home Use 3/14/00 Bruce Fox 3.2 Home Use 3/14/00 Scott Raymond 1.6 Home Use 3115/00 Adrian Hefner 1.6 Home Use 3/15/00 Bill Sigmon 1.6 Home Use 3/15/00 Adrian Hefner 1.6 Home Use 3/16/00 Adrian Hefner 1.6 Home Use 3/16/00 Bryce Hendrick 1.6 Home Use 3/16/00 Bryce Hendrick 1.6 Home Use 3/21/00 Adrian Hefner 1.6 Home Use 3/21/00 Bill Sigmon 1.6 Home Use 3/24/00 Brian Drum 1.6 Home Use 3/24/00 Albert Johnson 1.6 Home Use 3/27/00 Nathan Painter 6.4 Home Use 3/28/00 Ray Hedrick 1.6 Home Use 3/29/00 Adrian Hefner 1.6 Home Use 3/31/00 Ken Smith 4.8 Home Use 3131/00 Larry Sain 1.6 Home Use March Total 2,685.4 p Soil Supply :.:.:.. 625.0 Top Soil April-00 2 Frye's Lawn and Mulch 14.4 Landscaping April-00 Glen Oaks 89.6 Golf Course April-00 L T Lingle landscaping 313.6 Landscaping April-00 Midway Nursery 12.8 Nursery April-00 Blvd Mulch and Stone 14.4 Landscaping April-00 Cool Springs Mulch and Stone 96.0 Top Soil April-00 Diddly Tree Farm 33.6 Tree Farm April-00 Phil Arrington 40.0 Agriculture April-00 John York 330.0 Agriculture April-00 Williams Brothers Grading 177.6 Agriculture 4/7/00 Richard Swink 1.6 Home Use 4/7/00 Jerry Cruse 1.6 Home Use 4/7/00 Zane Stillwell 6.4 Home Use Marketing and Distribution Page 2 DATE NAME VOLUME Cu/YdS INTENDED USE 4/10100 Ricky Sigmon 1.6 Home Use 4/10/00 Terry Deese 1.6 Home Use 4/10/00 Jerry Scronce 1.6 Home Use 4/11/00 Dennis Underwood 1.6 Home Use 4/11/00 Susan Underwood 1.6 Home Use 4/17/00 Joe Rudskell 1.6 Home Use 4117100 Jerry Annas 1.6 Home Use 4/18/00 Jim Parola 4.8 Home Use 4/18/00 Dennis Parlier 1.6 Home Use 4/18/00 Allen Robinson 1.6 Home Use 4/20/00 Larry Freeze 1.0 Home Use 4/20/00 Neal Caldwell 1.6 Home Use 4/20/00 Richard Neal 3.2 Home Use A riI Total 1,781.E ...... May-00 ........... .. ........... Soil Supply ........ ........ 777.E Top -.Soil :.:.:............ . May-00 2 Frye's Lawn and Mulch 6.4 Landscaping May-00 Creative Landscaping 12.8 Landscaping May-00 Cool Springs Mulch and Stone 128.0 Landscaping May-00 Williams Brothers Grading 12.8 Landscaping May-00 Riverbend Nursery 12.8 Nursery May-00 Earl Propst 630.0 Agriculture May-00 David Wilson 300.0 Agriculture May-00 John York 495.0 Agriculture May-00 George Willfone 165.0 Agriculture 5/1/00 John Lail 1.6 Home Use 5/2/00 Richard Neal 3.2 Home Use 5/2/00 Ronals Church 3.2 Home Use 5/2/00 Susan Underwood 1.6 Home Use 5/3/00 Bill Clark 1.6 Home Use 514/00 John Lail 3.2 Home Use 5/12/00 Charles Lusk 1.6 Home Use 5/15/00 John Hill 3.2 Home Use 5/16/00 John Hill 3.2 Home Use 5/19/00 Rita Cline 3.2 Home Use 5/22/00 Richard Parlier 1.6 Home Use 5/26/00 Jerry Willard 3.2 Home Use 5/30/00 Kelly Brown 3.2 Home Use 5/30/00 Adolph Foti 1.6 Home Use Ma Total 2 575.E :.:-:..... Jun-00 Soil Supply 723.2 ............ ............. . Top Soil Jun-00 Ingle & Son Landscaping 14.4 Landscaping Jun-00 2 Frye's Lawn and Mulch 8.0 Landscaping Jun-00 Creative Landscaping 6.4 Landscaping Jun-00 LT Lingle Landscaping 25.6 Landscaping Jun-00 Cool Springs Mulch and Stone 72.0 Top Soil Jun-00 Diddly Tree Farm 22.4 Tree Farm Jun-00 Wayne Young 90.0 Agriculture Jun-00 Earl Propst 225.0 Agriculture Marketing and Distribution Page 3 4{ 9I "DATE NAME VOL U ME INTENDED USE Cu/Yd5 Jun-00 John York 414.0 Agriculture Jun-00 Boyd Icenhour 280.0 Agriculture Jun-00 Mike DeYoung 266.0 Agriculture Jun-00 Williams Brothers Grading 12.8 Agriculture 6/2100 Michael Cline 8.0 Home Use 6/15/00 Jan Hicks 3.2 Home Use 6/19/00 Gary Smith 3.2 Home Use 6/23/00 Paul Green 1.6 Home Use June Total 2,175.8 July-00:.:.:...... Sp Soil uply :.:.:........ 966.4..... .... Top Soil:.:.:.:.......... . July-00 Ingle & Son Landscaping 30.4 Landscaping July-00 LT Lingle Landscaping 22.4 Landscaping July-00 Midway Nursery 4.8 Nursery July-00 John York 765.0 Agriculture July-00 Boyd Icenhour 30.0 Agriculture July-00 Williams Brothers Grading 25.6 Agriculture July-00 Ned Taylor 180.0 Agriculture 7/3/00 Chad Sigmon 4.8 Home Use 7/3/00 Bobby Stamey 1.6 Home Use 7/11100 Walter Gantt 3.2 Home Use July Total 2,034.2 August-00 ..... ................ Soil Supply ......................... 1,161.6 ....................................... Top Soil August-00 Ingle & Son Landscaping 23.6 Landscaping August-00 Creative landscaping 16.0 Landscaping August-00 LT Lingle Landscaping 72.0 Landscaping August-00 Midway Nursery 4.8 Nursery August-00 Riverbend Nursery 15.0 Nursery August-00 John York 285.0 Agriculture August-00 Boyd Icenhour 180.0 Agriculture August-00 Mike Deyoung 240.0 Agriculture August-00 Mickey Smith 720.0 Agriculture Au ust-00 Paul Spencer 15.0 Agriculture August Total 2,733.0 September-00 Soil Supply 701.E TopSoil Blending September-00 Ingle & Son landscaping 8.0 Landscaping September-00 2 Fryes Lawn and Mulch 6.4 Landscaping September-00 Glen Oaks 105.0 Golf Course September-00 Creative Landscaping 52.8 Landscaping September-00 LT Lingle Landscaping 171.5 Landscaping September-00 Mickey Smith 1,095.0 Sod Farm September-00 Williams Bros. 30.0 Agriculture 9/13/00 CL Hunt 3.2 Home Use 9/14/00 Cl Hunt 8.6 Home Use 9/18/00 Chad Bumgamer 5.5 Home Use 9/18/00 Steve Martin Grading 16.2 Home Use 9/20/00 Brian Hearon 4.8 Home Use 9/29/00 Neal Caldwell 3.2 Home Use Marketing and Distribution Page 4 i DATE NAME VOLUME INTENDED USE Cu/Yds 9/29/00 Tracy Miller 1.6 Home Use 9129/00 Brian Hearon 1.6 Home Use September Total 2,215.0 October-00 .- Soil SuPP y:::::::......... 846.:4 ::::...... TopSoil Blending October-00 Ingle & Son Landscaping 179.2 Landscaping October-00 2 Frye's lawn and Mulch 12.8 Landscaping October-00 LT Lingle Landscaping 51.2 Landscaping October-00 Cool Springs Mulch & Stone 72.0 Landscaping October-00 Johnsons Landscaping 14.4 Landscaping October-00 Mike Deyoung 435.0 Agriculture October-00 Williams Bros. 15.0 Agriculture October-00 Terry Hildebran 210.0 Agriculture October-00 Mickey Smith 945.0 Sod Farm October-00 Jimmy Hastings 90.0 Agriculture 10/1/00 Tommy Lowman 6.4 Home Use 10/1/00 Eddie Moose 1.6 Home Use 10/1/00 Warlick Grading 19.2 Landscaping 10/1100 Kelly Lytton 6.4 Home Use 10/1/00 Jackie Stone 1.6 Home Use 10/1/00 Danny Darting 1.6 Home Use October Total 2,907.8 November-OO Soil Supply 741.2 Top Soil Blending:::::: November-00 Ingle & Son Landscaping 76.3 Landscaping November-00 Glen Oaks 243.2 Golf Course November-00 Creative Landscaping 40.5 Landscaping November-00 L.T. Lingle Landscaping 221.4 Landscaping November-00 Midway Nursery 4.8 Nursery November-00 Mike DeYoung 165.0 Agriculture November-00 Jimmy Hastings 210.0 Agriculture November-00 Glen Mouser 105.0 Landscaping November-00 Ned Taylor 330.0 Agriculture November-00 Warlick Grading 8.0 Landscaping November-00 Tracy Miller 1.6 Home Use November-00 Starnes Construction 4.8 Landscaping November-00 Jerry Longfellow 1.6 Home Use November-00 Gaines Motor Lines 11.2 Landscaping November-00 Jerry Longfellow 4.0 Home Use November-00 Randy Mullins 6.4 Home Use November-00 McMahan Services 3.2 Landscaping November-00 Newton Farm & Garden 12.8 Landscaping November-00 Randy Mullins 19.2 Home Use November-00 Randy Mullins 6.4 Home Use November Total 2,216.6 . . . . ........................ December-00 ............................................: Soil Supply :::::::.:.:.:.:.:.:. 705.4 :.:.:.:.:.:.:.;.;.:.:.:.:.:.:.::::::::::::::::::::::::::::::::::::::::::::::::: Top Soil Blending December-00 Ingle & Son Landscaping 27.0 Landscaping December-00 Glen Oaks 54.0 Golf Course December-00 L.T. Lingle Landscaping 227.6 Landscaping Marketing and Distribution Page 5 DATE NAME VOLUME INTENDED USE Cu/Yds December-00 Diddly Tree Farm 202.5 Tree Farm December-00 Jimmy Hastings 465.0 Agriculture December-00 Larry McMahan 4.3 Home Use December Total 1.685.8 Marketing and Distribution Page 6 BIOSOLIDS RECEIVED Gallons 2,500,000 2,000,000 1,500,000 r F x7 0 1,000,000 (9 500,000 w, 0 JAN FEB MAR APR MAY ----F JUN JUL AUG SEP OCT NOV DEC allons 11,512,50011,802,00011,698.500,1,691,500[2,1()7,500,2,172,00011,910,50 2,131,00011,958, 0011,809,00011,648,000i1,379,000� BIOSOLIDS RECEIVED Tons 350-O 300 - 250- gg 200 z 150 - 100 _j 50 N JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC 0BIOSOLIDS RECEIVED 1242.9 1293.5 267.8 245.9 313.1 301.4 252.4 304.9 281.1 1257.9 211.4 2002 9,4 d n 0 JAN I FEB MAR I APR MAY I JUN JUL I AUG I SEP OCT I NOV DEC aM Reactor VAR 61.0 163.9 66.1162.5 66.5 164.5 63.6 65.0 65.5 65.5 60.0 58.6 Part 503 AVG 45 45 45 45 45 45 45 45 45 45 45 45 —Part 503 Minimum 40 40 40 40 40 40 40 40 40 40 40 40 Regional Compost Facility PFRP Compliance - 2000 70- I% 6 0 - Rom 55- _tw It 44 K&' g' 0 I-P, 50 - U) K dI 0 v. 45 - W Ig @ 40- x" 'g Al 35 - 30- JAN FEB MAR APR MAY JUN JUL III AUG SE P OCT NOV DEC EI Reactor PFRP 62.1 66.0 67.1 63.8 67.6 64.7 65.4 67.9 67.9 66.5 63.8 63.0 M1503 Minimum 55 55 55 55 55 55 55 55 55 55 55 55 Regional Compost Facility Vector Attraction Compliance - 2000 70 65 60 55 50 45 40 35 El 11, 70 65 60 55 50 45 40 35 El 11, El 11, NOV-28-2000 15:21 PSG HICKORY P.01 WA 0 1 1 llea IF FAx- TO Ellen Huffman FAX 704-663-6040 FROM Wayne Carroll SUBJECT Site Plan — Hickory MESSAGE Ellen: USFILTER/HICKORY NC 3200 207' AVENUE S.E. NEWTON NO 28658 CC TEL 1.704-663-1699 DATE 11128/00 TELEPHONE 828-465-1401 FACSIMILE 828465-4115 EMAIL Carroldw@usfilter.com PAGE 1 OF 3 Please find included in thin fax a site plan for the Regional Compost Facility in Hickory per your request. If you need any additional information please contact me at 828.485-1401 or by e-mail at carrold Ausfilter.com. The sidewall thickness of the bioisolids holding tanks on the as -built drawings are 12 inches thick with a 170 floor bottom. The pretreatment system has sidewalls of 12 inches with a floor bottom of 15 inches. Have a good day. �+v& Thanks �c,�Tdc AINDI Wi3te r=P0r; THIS TRANSMISSION CONTAINS CONFIDENTIAL INFORMATION INTENDED FOR USE ONLY BY THE ABOVE NAMED RECIPIENT. iADING, DISCUSSION, DISTRIBUTION, OR COPYING OP THIS MESSAGE IS STRICTLY PROHIBITED 6Y ANYOND OTHER THM THE 3MED ,RECIPIENT OR HIS OR HER EMPLOYEES OR AGENTS. v IF YOU HAVE RECEIVED THIS FAX IN ERROR, PLEASE MEDIATEL.Y NOTIFY US BY TELEPHONE (COLLECT), AND RETURN THE ORIGINAL MESSAGE TO US AT THE ABOVE ADDRESS VIA S. POSTAL SERVICE NOV-28-2000 15:22 PSG HICKORY P.02 .......... . �rA----------- I— 1Me i 4 t 12. CA yyy■■y,, a � ii a�' m s CL _ fa m I W ? '� ," d3 m n m j I n y 9 al ssi7 m ` m a 3 r00 �- a. to c }I c � I I g m ' m! 00 ,w w�--.zr.v u•LJl �..I1'■2�lli4YJJY1•IC�� �� ��S ___s�:■..1 a��w.-ti.s=ter.::-:�.t1 �...•.pta.� rrr_.,�����y--rra_s.�:r�: • Y Y d • a ■ ■ ■ • • • ■ Y • M ■ Y Y Y Y • • Y ► Y NOV-28-2000 15:22 PSG HICKORY P.03 + g s�S W ti gp- 6h , E big till r tie aQ M \AllAu \ Oti tL LIA y 8 i i x — — — — — — i ----`� i E N TOTAL P. iO3 JAMES.B. HUNT JR. GOVERNOR BILLHOLMAN '.SECRETARY NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY MOORESVILLE REGIONAL OFFICE DIVISION OF WATER QUALITY February 24, 2000 Mr. Phil Leatherman Sunbelt Furniture Express Post Office Box 487 Hickory, North Carolina 28603 Subject: Odor Complaint Investigation Hickory Regional Compost Facility WQ0004563 Catawba County Dear Mr. Leatherman: This letter is in follow-up to the odor complaint investigation conducted on February 17, 2000 by Ms. Ellen Huffinan with this Office. A scheduled routine inspection of the subject facility was also conducted. The attached inspection report should be self-explanatory; however, if you have any questions, please contact Mrs. Huffman or me at (704) 663-1699. Sincerely, I D. Rex Gleason, P.E. Water Quality Regional Supervisor Attachment cc: County Department of Environmental Health City of Hickory EBH - t 919 NORTH MAIN STREET, MOORESVILLE, NORTH CAROLINA 28115 PHONE 704-663-1699 FAX 704-663-6040 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/1 O% POST -CONSUMER PAPER NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES - ��® DIVISION? OF WATER QUALITY MOORESVILLE REGIONAL OFFICE DAMES B. HUNT JR. DIVISION OF WATER QUALITY GOVERNOR February 24, 2000 -BILL HOLMAN SECRETARY Mr. Phil Leatherman Sunbelt Furniture Express Post Office Box 487 -�KERR'T. STEVENS ..'- Hickory, North Carolina 28603 .:DIRECTOR r -• � _ _ . - Subject: Odor Complaint Investigation Hickory Regional Compost Facility WQ0004563 Catawba County Dear Mr. Leatherman: :r This letter is in follow-up to the odor complaint investigation conducted on February 17, 2000 by Ms. Ellen Huf&nan with this Office. A scheduled routine inspection of the subject facility was also conducted. The - attached inspection report should be self-explanatory; however, if you have any _ questions, please contact Mrs. Huffman or me at (704) 663-1699. Sincerely, - D. Rex Gleason, P.E. Water Quality Regional Supervisor Attachment cc: County Department of Environmental Health - City of Hickory EBH 919 NORTH MAIN STREET, MOORESVILLE, NORTH CAROLINA 2811S PHONE 704-663-1699 FAX 704-663-6040 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/10% POST -CONSUMER PAPER JAMES:B.-H_UNT JR. GOVERNOR .BILL -HOLMAN SECRETARY T� _. NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RF-souRCES DIVISION OF WATER QUALITY MOORESVILLE REGIONAL OFFICE February 22, 2000 Mr. Graham Gilley, P.E., Public Services Director City of Hickory Post Office Box 396 Hickory, NC 28603-0398 Subject: Hickory Compost Inspection Permit Now.. WQ0004563 .KERR'T.'iSTEVENS -, „'. Catawba County .. DIRECTORz.:;.`...= - Dear Mr. Gilley: Enclosed is the Hickory Class A Compost Facility inspection report for the inspection that -- — was conducted on February l 7, 2000 by Ms.'Ellen Euffman with this Office. This inspection is part of our initiative to inspect all non -discharge programs during each calendar year. The report indicates compliance with your State issued permit; however, there are some conditions observed by Ms. Huffman that will need to be addressed. Specifically, the upgrade of the curing pad has not been completed. It is important that the•pad curing expansion be completed as soon as possible to help reduce re -occurring odor problems. Another issue concerning the curing W. pad expansion will be the use breathable covers. An engineering evaluation of the proposed breathable covers needs to be performed. If the covers do not adequately keep out moisture from rain events or do not breathe properly to sustain the curing process, then an evaluation for a roof should be performed. It is suggested that the facility check the accuracy of the in -vessel process temperature probe with a properly calibrated thermometer. Also the sludge receiving area needs a spill control plan. -explanatory, however, if you have any questions, The attached report should be self - F please contact Mrs. Huffman or me at (704) 663- ] 699. Sincerely, D. Rex Gleason, P.E. Water Quality Regional Supervisor Attachment cc: Non -discharge compliance Hickory Compost Facility EBH 919 NORTH MAIN STREET, MOORESVILLE, NORTH CAROLINA 28115 PHONE 704-663-1699 FAX 704-663-6040 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/10% POST -CONSUMER PAPER Residuals Inspection' Check List Pg 1 Type of Residual Land Application (class B) -...X.:.Distribution and Marketing (class A) Record Keeping Y/N . Y Copy of current permit available at residual generating site Y Current metals and nutrient analysis (see permit for frequency) Y TCLP analysis n/a SSFA (Standard Soil Fertility Analysis) Y Nutrient and metals loading calculations (to determine most limiting parameter) YTDI Y -Hauling records- # gal/tons hauled during calendar year to date n/a Field loading records n/a Field site maps and information n/a Records of lime -purchased Y -Pathogen.&Vector Attraction Reduction Comments: All records appeared to be in compliance and were readily available for review. lPatho�en &Vector Attra—Won- enaction' records -(check which-methods'apply) - — - — Fecal coliform SM 9221 E (Class A or'B) (Class A, -all test must be <l 000 MPN / dry gram) (Class B, Geo. mean of 7 samples/monitoring period - <2.0*_l0' CFU / dry gram) SM 9222 D (Class B only) (Geo. -mean of 7 samples/monitoring period for Class B <2.0* 10' CFU / dry gram) X Salmonella (Class A, all -tests must be < 3MPN / 4 grams dry ) _ Time / Temp records Digester (MCRT) Compost X Class A lime stabilization Volatile -Solids Calculations X - Bench -;top aerobic/anaerobic digestion results n/a pH records for lime stabilization( Class A or B ) n/a Treatment. (check treatment type(s) used) Aerobic digestion Autothermal Thermophilic Aerobic Digestion (ATAD), Anaerobic digestion -Drying beds (may not meet 503'-s) Alkaline Stabilization Lime other X Comments: This facility receives sludge from nine area utilities. --Compost (check treatment type used) Windrow Aerated Static Pile In vessel X Other Comments:. it is suggested that the facility check the accuracy of the in vessel process temperature probe with a properly calibrated thermometer as part of the operation and maintenance plan to insure full compliance with the State issued permit and 40 CFR 503. I " N (� Division of Air Quality Complaint Form County: (� V� Date: �a q Time: •a� i1n Repeat Caller? R Smarty 7� Hm P, � gov-s 5� � Address & Phone Number Nature of Complaint: �, s i.P� 6 ids o,+ d-( I over +he,, hsM � 4eq caJd_#fl- oo cAiA& tt"� 4ill 5m&s 4-Mo4. Note: Docum t duratio , any health effects, and any damage to property. Get as much detail as posse le. Directions to Site: c r 't Note: Verify these directions by repeating them to the caller. "Do you wish to provide your name for the public record?" Is this complaint: Public Record tv/ Anonymous Follow-up requested: None Call Back Letter Note: Only two attempts will be made to contact the complainant by pihone. If the complaint is followed up by phone, a letter will not be sent. VS) Name of Complainant: On ctA , J+6Lrne s 4 �4— Ro J q & Phone N er" ' _ Address Il I v, "I )H firiY ow 9,pe Rd . C"ove Ol D o 13 Call Received by: � Complaint Investigated by:'�� Date(s) Investigated: Date Letter Sent: (or) Dates Called: Comments: �G� • Y-O �:�. �1���✓ CQ,41J4, �kovy Data Tracking: ❑ COMPLAIN ❑ I -STEPS Action Number: ❑ Personal Log G:\DEbi\AQ\WPDATA\SHELLS\FORMS\COMPLAIN.FRM ---411-1 Al2- �/ �?�a /:` v IA4 -y1' 4-'rg'&P I I f 'Excite -Maps: Zoom Page 1 of 2 eX 11 mo s.excttetom Excite Home I Maps Home What is your destination? ILas Vegas Click Here! 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Switchboard is a registered service mark of Switchboard Inc. http://mapsonus.switchboard.comlbinlmaps-maponlylusr=-3 843 ecbf.4fe8f.2260.9/c=21refsrc.../isredit=l 11 /30/99 sW Q�y — A U % '2)'".i I G 9 9 AQUA ALLIANCE August 27, 1999 Ellen Huffman NC DENR WQ Mooresville Regional Office 919 North Ma'm Street Mooresville, NC 28115 Dear Ellen: Attached is ' a copy of my client report that I said I would get to you when you were in Hickory for a site visit on August 17, 1999. This report is for your use and all the data in the report is included in the annual report submitted to the Raleigh office. If you have any questions or concerns please feel free to contact me at (828) 465- 1401. Respectfully submitted, Wayne Carroll Project Manager Professional Services Group Hickory Regional Compost Facility 3200 20th Avenue, SE Newton, NC 28658 Tel: 828 465 1401 Fax: 828 465 4115 an affiliate of �IVE�Dr IA47,,�J ?r1� MO wn91n'1�.%� cl ,moo !! ►I 11 (Jl-Hg-v 'IN)yNi 15 SI ),11'ilN-1 15ado0) N�4i3}I1��� ll41d jyff OCR r �' I-V �iP file:///Untitled Kevin Barnett wrote: Hi Ellen, Thanks for the invite. I enjoyed it. 30 days worth of storage is required in both the .0200 rules (for the compost facility) and in the .0100 rules for residual storage in an NPDES plant. I spoke with Kim Colson (NDPU) and he stated the "Duality" was required in the construction of this facility meaning that trucks should never be turned away (even if the compost facility is down). Duality is that both the treatment plants and the compost facilities should both have storage. I of 1 2/22/2000 2:40 PM ir w�� � ague c+t+r rogam�r Much 24, 1999 Mr. D. Rex Gleas6a* P.R. Water Quality Regional Supervisor NC Depadmeut of 1ENR 17iviston orwater QaRlity 91914orth Malt Street Mooresville, NC 29115 IRE: Notice of Violation (NOV) for fteoonal Compost Vaeility cp`? - permit Ne.wQt1mse for City of Hlckury w c4ft* to coamy Dear Mr. Gleasom Public Services Administration avow" ftGURAN F:dWW.x=W ft 'Me City of Hickory on behalf of the Sludgc Consortium is in tcceipt of the NOV, dated March 16, 1999 from NCUENk with respect to apparent Odor complaints Concerning the above captioned .facility. Pursuant to NCDENtt`s request, we have provided herein, out response to this NOV, which addresses the potential cause of the nuisetiee conditions and planned corrective trct qus to prevent similar Conditions at the RCl~ with anticipated dates of completion to implement the necessary corrective audons. As you know, the very intermittent occurrence of nuisance odor conditions fmin XCF Uctivities, originme from the tMsportation of active compost to Olaf -site agricultural land application sites as a �sult of inadequate on -site compost caring capacity and maturation on the existi� canerete pad. 'Iles perceived capacity problem was also confirmed in the phase I Report for Regional Residuals Management ,l~ valuation by Camp, Dresser and McKee (G)M), the Consortium's contractor for perfnrrnfng this major residuals study. C-DM firmed that "not enough curing capacity is available to allow ptopex Maturation of the COMPO5t" atYd thus "ctutently, only a portion Of'the Compost is cured adequately to be marketed". accordingly, the Consortium is prepared to proactively :implement in coordination with out operations eputr$.ctor. ProfessinnaI Services GrOup (PSG), the following corrective action putt to prevent to the fullest extent possible, futum nuisance vdnt conditions associated with the activities at the RCF: ANOND I H OSd vS : ET 666T-60-onu r c0 ' d -IU101 NOY Response Page 2 of x I. txpand the existing concrete curing pad by an additionM opr.MtjanW capacity or approximately 43.000 square feet (more than double ufcurmnt curing capacity) to enable adequate on -site capacity in accordance with the original design approach for the RCF. Cturently, construction contractor field measurements and Pricing are being obtained by the Cousortiurn and the ekpansion of the concrete owing pad is antici-pated to be completed by July 30,1999. 2. Upgtade the Curio& Aeration equipment to adequately oxygenate all of the sctive Compost using negative pressure (vacuum aeratioct) in static windrow piles for the original design on -site coning period of 14 to 21 days to convert into finished product. The exhaust air fmat the =legative aerated piles, which can be a source of offensive odors at the RCF will be effectively treated in the existing three -stage scrubber systeM prior to relea$e to they atmosphere. "Me operation of the upgraded and expanded negative ee#ation curing system is platumed to be in place by August 31,1999. 3. Provide aetatioa equipment with the ile4ility of either negative pressure (vacuum) ar positive aeration (pressure) to dry the cttt+ed compost into dryer Wished compog for subsequent marketing and disWbution to beneficial end user$ and custonamm. The operatiatt of the upgraded and expanded contpost drying and fmished product storage facilities is plawed to be in place by August 31„1999. We sft!191y belie m that these corrective aotavtm will tnuble the RCF to opergte as it was vrlgirWly intended with an anhanced design which substmoally mitigates gnd eliminates off site no isance odor conditions_ We do not anticipate any ascavity problems vvitht the construction or Operations of the upgraded and expanded curing, drying, and storage ofcompost at the RCF. If you have any questions cancernIPS out respattse to the NOV, please contset *. Oene Haynes at 028) 323.7590 or we at (828) 323-7370. Additional trcWCal cottoepis of our corrective Action plain can be provided by Mr. Wayne Carroll,-PSfj projcvt Manager at the RCli at (828) 465-1401. Siticerely, Chiles Uttaamen, P.& Public services birEwt oe: Geiie Hlaybes, Public Services Manager Wayne Cattoll, PSt3 2-O•d totAL P.02 1,NONDIH JSd SS:2T 666T-60-ono i �A Ce—ttified Dail Return Receipt Ke�Luest�d City of Hickory Post Office Box 396 Hickory, North Carolina 28603 Attention: Mr. Charles Hanson i Subject: Notice of Violation Permit Condition Par Hickory Regional Cc Catawba County Dear Mr. Hanson: DIVISION OF WATER QUALITY i1 /larch 16, 1999 ALL -7 uc The City of Hickory (the City) was September 26, 1996, for the c;ontinue�l apezu�z��� ��-u r.�..-��...._--_-------- - _ _ -d upon odor complaints received by this office, the Division has reason to believe that you are responsible for activities resulting in noncompliance with North Carolina Law and the subject Permit. In particular, the fourth perforinance standard identified in Part I of the subject permit states, "In the event that the residuals program is not operated satisfactorily, including the creation of nuisance conditions, the Permittee shall take any immediate corrective actions as may be required by the Division." The Division considers the generation of odors that lead to odor complaints a creation of nuisance conditions. . North Carolina. General Statute (NCGS) 143-215.6A provides for a civil penalty assessment of not more than ten thousand dollars ($10,000) per violation, per day against any person who violates or fails to act in accordance with the terms, conditions, or requirements of any permit issued pursuant to NCGS 143-215.1. It is requested that you respond to this Notice in writing by March 30, 1999. The response she uld document the cause of the nuisance conditions, corrective actions to be taken to prevent similar conditions, anal anticipated dates to complete the necessary corrective actions. If you have any questions regarding this matter, please contact Mr. Charley Schwartz or me at (704) 663-1699. Sincerely, D. Rex Gleason, P.E. it f Y, Water Quality Regional Supervisor. cc: 'Mayne Carroll JAMES B. HUNT -4-4 l NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES MOORESVILLE REGIONAL OFFICE DIVISION OF WATER QUALITY March 16, 1999 City of Hickory Post Office Box 396 Hickory, North Carolina 28603 Attention: Mr. Charles Hanson Subject: Notice of Violation Permit Condition Part I (4) and NCGS 142-214.1(a) Hickory Regional Compost Facility - Permit No. WQ0004563 Catawba County Dear Mr. Hanson: The City of Hickory (the City) was issued Permit No. WQ0004563, effective September 26, 1996, for the continued operation of a wastewater residuals facility. Based upon odor complaints received by this office, the Division has reason to believe that you are responsible for activities resulting in noncompliance with North Carolina Law and the subject Permit. In particular, the fourth performance standard identified in Part I of the subject permit states, "In the event that the residuals program is not operated satisfactorily, including the creation of nuisance conditions, the Permittee shall take any immediate corrective actions as may be required by the Division." The Division considers the generation of odors that lead to odor complaints a creation of nuisance conditions. North Carolina General Statute (NCGS) 143-215.6A.provides for a civil penalty assessment of not more than ten thousand dollars ($10,000) per violation, per day against any person who violates or fails to act in accordance with the terms, conditions, or requirements of any permit issued pursuant to NCGS 143-215.1. It is requested that you respond to this Notice in writing by March 30, 1999. The response should document the cause of the nuisance conditions, corrective actions to be taken to prevent similar conditions, and anticipated dates to complete the necessary corrective actions. If you have any questions regarding this matter, please contact Mr. Charley Schwartz or me at (704) 663-1699. Sincerely, D. Rex Gleason, P.E. Water Quality Regional Supervisor cc: Wayne Carroll h:\hickcomp.399 919 NORTH MAIN STREET, MOORESVILLE, NORTH CAROLINA 281 15 PHONE 704-663-1 699 FAX 704-663-6040 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/1 Oq POST -CONSUMER PAPER I also wish to receive n IU �'' SENDER: following services (for an "moo a Complete items 1 and/or 2,for additional services. era fee): to ■ Complete items 3, 4a, and 4b. address on the reverse of this form so that we can return this ❑ Addressee's Address ai Q 0) ■ Print your name and 1 N card to you. this form to the front of the mailpiece, or on the back if space does no 2 ❑ Restricted Delivery N a Attach ypermit; •- ■ Write 'Return Receipt Requested" on the mailpiece below the article number. Consult postmaster for fee. ill to whom the article e iv, �¢ n the date The Return Receipt will show delivered. k r a. Article Number to: ��, 997 �1�bJ�Q �Z d 0 3. Article Addressed 523 959 4+Mti = zf. ^ _ Mr. Charles Hanson �. c.}-, 2 �` y_ .4 .. Service Type Certified •' cC a City of Hickory �: Registered r ❑ Insured c E ,� C 3 c9r 0 PO Box 396 ❑Express Mai 28603' - ❑ Return Receipt for Merchandise ❑ COD o N Hickory NC w 7. Date of Delivery ¢ 0 � 8. Addressee's Address (Only if requested� o Z Print Name) 5. Received By: ( and fee is paid) t6 M F Cc 6. Signat a (Addressee or g nt) L Receipt V !�'ta• i ` 102595-98-B-0229 Domestic Return N PS Form 3811, DecembeV1994' r =Z. 523 959 997' t - us Postal Service Receipt for Certified Mai! I No Insurance Coverage Provided. Do not use to, me tfonal all See reverse Sent to City of Hickory Street&Number P0 Box 396 Post office, State, & ZIP Code Postage $ I Certified Fee Special Delivery Fee _ — �Q� &V. Where Business and Pleasure Grow Together o i March 24, 1999 Mr. D. Rex Gleason, P.E. Water Quality Regional Supervisor NC Department of ENR Division of Water Quality 919 North Main Street Mooresville, NC 28115 Public Services Administration City of Hickory PostOfficeBox398 Hickory, NC 28603M TeL#one828323d570 Fax 828.323.7403 bINAR 3 o 1999 filVi-siCileB Gr E...... p�c i7V�tlSYnPE1t1 LLL R 1' RE: Notice of Violation (NOV) for Regional Compost Facility (RCF) - Permit No. WQ0004563 for City of Hickory in Catawba County Dear Mr'. Gleason: The City of Hickory 'on behalf of the Sludge Consortium is.inI receipt of the NOV, dated March 16, 1999 from NCDENR with respect to apparent odor complaints concerning the above captioned facility. Pursuant to NCDENR's request, we have provided herein, our response to this NOV, which addresses the potential cause of the nuisance conditions and planned corrective actions to prevent similar conditions at the RCF with anticipated dates of completion to implement the necessary corrective actions. As you know, the very. intermittent occurrence of nuisance odor conditions from RCF activities, originate from the transportation of active compost to off -site agricultural land application sites as a result of inadequate on -site compost curing capacity and maturation on the existing concrete pad. This perceived capacity problem was also confirmed in the Phase I Report for Regional Residuals Management Evaluation by Camp, Dresser and McKee (CDM), the Consortium's contractor for performing this major residuals study. CDM affirmed that "not enough curing capacity is available to allow proper maturation of the compost" and thus -"currently, only a portion of the compost is cured adequately to be marketed". Accordingly, the Consortium is prepared to proactively implement in coordination with our operations contractor, Professional Services Group (PSG), the following corrective action plan to prevent to the fullest extent possible, future nuisance odor conditions associated with the activities at the RCF: c i. _ .. � �y NOV Response Page 2 of 2 1. Expand the existing concrete curing pad by an additional operational capacity of approximately 43,000 square feet (more than double of current curing capacity) to enable adequate on -site capacity in accordance with the original design approach for the RCF. Currently, construction contractor field measurements and pricing are being obtained by the Consortium and the expansion of the concrete curing pad is antici-pated to be completed by July 30,1999. 2. Upgrade the curing aeration equipment to adequately oxygenate all of the active compost using negative pressure (vacuum aeration) in static windrow piles for the original design on -site curing period of 14 to 21 days to convert into finished product. The exhaust air from the negative aerated piles, which can be a source of offensive odors at the RCF will be effectively treated in the existing three -stage scrubber system, prior to release to the atmosphere. The operation of the upgraded and expanded negative aeration curing system is planned to be in place by August 31, 1999. 3. Provide aeration equipment with the flexibility of either negative pressure (vacuum) or positive aeration (pressure) to dry the cured compost into dryer finished compost for subsequent marketing and distribution to beneficial end users and customers. The operation of the upgraded and expanded compost drying and finished product storage facilities is planned to be in place by August 31,1999. We strongly believe that these corrective actions will enable the RCF to operate as it was originally intended with an enhanced design which substantially mitigates and eliminates off -site nuisance odor conditions. We do not anticipate any activity problems with the construction or operations of the upgraded and expanded curing, drying, and storage of compost at the RCF. If you have any questions concerning our response to the NOV, please contact Mr. Gene Haynes at (828) 323-7590 or me at (828) 323-7570. Additional technical concepts of our corrective action plan can be provided by Mr. Wayne Carroll, PSG Project Manager at the RCF at (828) 465-1401. Sincerely, Charles Hansen, P.E. Public Services Director cc: Gene Haynes, Public Services Manager Wayne Carroll, PSG State of North Carolina Department of Environment, and Natural Resourdes Division of Water Quality. James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Preston Howard,. Jr., P.E., Director -k CERTIFIED MAIL RETURN RECEIPT REQUESTED GRAHAM GILLEY HICKORY, CITY -A SLUDGE/COMPOSO PO BOX 39�6b HICKORY, NC 28603 June 22, 1998 SUBJECT: NOTICE OF VIOLATION AND REVOCATION FOR NON-PAYMENT NPDES PERMIT NO. WQ0004563 HICKORY, CITY -A SLUDGE/COMPOSO CATAWBA Dear Permittee: Payment of the required annual administering and compliance monitoring fee of $750.00 for this year has not been received for the subject permit. This fee is required by Title 15 North Carolina Administrative Code 2H .0105, under the authority of North Carolina General Statutes 143-215.3(a)(1), (la) and (lb). Because this fee was not fully paid within 30 days after. being billed, this letter initiates action to revoke the subject permit, pursuant to 15 NCAC 2H .0105 (b) (2) (k) (4), and G. S. 143-215.1 (b) (3). Effective 60 days from receipt of this notice, subject permit is hereby revoked unless the required Annual Administering and Compliance Monitoring Fee is received within that time. Your payment should be sent to: N. C. Department of Environment and Natural Resources Division of Water Quality Budget Office P. O. Box 29535 Raleigh, NC 27626-0535 P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-7015 FAX (919) 733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper WE Discharges without a permit are subject to the enforcement authority of the Division of Water Quality. If you are dissatisfied with this decision, you have the right to request an administrative hearing within thirty (30) days following receipt of this Notice, identifying the specific issues to be contended. This request must be in the form of a written petition conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina, 27611-7447. Unless such request for hearing is made or payment is received, revocation shall be final and binding. If you have any questions, please contact: Mr. Rex Gleason, Mooresville Regional Supervisor, (704)663-1699 Sincerely, A. Preston Howard, Jr. cc: Supervisor, Water Quality Permits and Engineering Unit Mooresville Regional Office County Health Department 3 State of North Carolina Department of Environment, and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E.,.Director CERTIFIED MAIL RETURN RECEIPT REQUESTED GRAHAM GILLEY - HICKORY, CITY -A SLUDGE/COMPOSO PO BOX 396 HICKORY,. NC 28603 LTI.KMAI C) E N Fi June 22, 1998 mc. oir r INK & NA77UR.AL r SOURCI JUN AS 1998 9!'d€ 41 U [�'V �"ti"�.'mi :: t iix"i[la'T k,4st1"a mem t ffrffa SUBJECT: NOTICE OF VIOLATION AND REVOCATION FOR NON-PAYMENT NPDES PERMIT NO. WQ0004563 HICKORY, CITY -A SLUDGE/COMPOSO CATAWBA Dear Permittee: Payment of the required annual administering and compliance monitoring fee of $750.00 for this year has not been received for the subject permit. This fee is required by Title 15 North Carolina Administrative Code 2H .0105, under the authority of North Carolina General Statutes 143-215.3(a)(1), (la) and (lb). Because this fee was not fully paid within 30 days after being billed, this letter initiates action to revoke the subject permit, pursuant to 15 NCAC 2H .0105 (b) (2) (k) (4), and G. S. 143-215.1 (b) (3). Effective 60 days from receipt of this notice, subject permit is hereby revoked unless the required Annual Administering and Compliance Monitoring Fee is received within that time. Your payment should be sent to: N. C. Department of Environment and Natural Resources Division of Water Quality Budget Office P. O. Box 29535 Raleigh, NC 27626-0535 P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-7015 FAX (919) 733-2496 An Equal Opportunity Affirmative Action Employer 500/6 recycled/ 10% post -consumer paper W, Discharges without a permit are subject to the enforcement authority of the Division of Water Quality. If you are dissatisfied with this decision, you have the right to request an administrative hearing within thirty (30) days following receipt of this Notice, identifying the specific issues to be contended. This request must be in the form of a written petition conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina, 27611-7447. Unless such request for hearing is made or payment is received, revocation shall be final and binding. If you have any questions, please contact: Mr. Rex Gleason, Mooresville Regional Supervisor, (704)663-1699 Sincerely, A. Preston Howard, Jr. cc: Supervisor, Water Quality Permits and Engineering Unit Mooresville Regional Office County Health Department CITY OF HICKORY y1870t�� POST OFFICE BOX 398 HICKORY, NORTH CAROLINA 28603-0398 • 704-323-7500 o9Ty CAFp�.� FAX 704-323-7403 Public Services Administration Ms. Barbara Christian, P.G. Acting Regional Supervisor NCDENR 919 North Main St. Mooresville, N.C. 28115 March 20, 1998 Dear Ms. Christian, P.G. �i�'!°'w�"' �•;• r�...: ,'.;,..,:-- . .r',��::r;':=rill I have received your letter and am aware of your concerns regarding the Hickory Regional Compost Facility. I am surprised at the notice of violation considering the history of the facility and your involvement. The Compost Facility had closed in 1990 because of the nuisance it had created in and around the facility. The facility reopened in January of 1995 after the air scrubber system had been redesigned and installed. During 1995, our first year of operation we received approximately 148 odor complaints of which 98% were from four surrounding neighborsAfisN, (ay under§tanning. we were in structed-by-your-office to remove -all -the -material immediately -from. the_Compost-Facility_ site because of the number of complaints.. ,This was done according to their understanding. During that period we began receiving periodic complaints from persons around our receiving farms. At that point your organization questioned our permit and whether we were allowed to remove the product from the facility in that condition. We proceeded to supply data to you indicating the product was Class A and stabilized but not marketable because of the odor. This is when we met with your staff from Raleigh at your office to request your permission to perform on site (Compost Facility) negative aeration. After two hours of discussion and a presentation by Tim Muirhead of Professional Service Group (PSG), your_staff_approvR the :-requestto`storemater-ial on=s tepr-ovide-d there were-no-commplairits:-� We began stockpiling on site and were able to store approximately 50% of our product of which we aerated to produce a more desirable product. We are still removing approximately 50% of the product because of limited storage capacity. We have continually reduced our annual complaint calls from 148 in 1995, 66 in 1996, 13 in 1997, and 0 to date for 1998, which we feel is fantastic. The calls we received in 1997 have been researched and been determined to be associated with the raw sludge truck which did not always lock down their top hatches. As you can see we have been extremely successful in our efforts and it should be noted that PSG began aeration of 50% of product on site beginning May 20, 1996. What -is disheartening_is.thatl; nor,= my -staff -was -notified -of -the complaint,-oriLy_PSG ._our contracfor. If asked we would have immediately stopped providing product to that site and continued at our other locations. We would even have removed the material in question, provided we would have been given the chance to be involved before the notice was issued. To remedy the problem, we will no longer be delivering product to that site. I spoke with Todd St. John on March 20,1998 concerning these issues.` He -was -cordial -and -very -.:responsive,--yI informed him of a major study being performed by Camp, Dresser and McKee (see attachment) which will dictate the fate of the compost facility. This study, which will be completed by fall, will determine the Cities of Hickory, Newton, Conover, and Catawba Counties residuals plan for the next twenty years. We ask your patience until our study is completed. I feel we are doing a great job of dealing with undesirable materials. We do not live in a perfect world and always deal with pleasing issues, so we request you help us continue to perform a necessary task and also remain a good neighbor. I believe with our citizens becoming less tolerant of government, it is extremely important that we work together toward a common goal. If I may offer further information or assistance, please let me know. Sincerely, oar am Gil e , Public Services Director GG/kk -� NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES MOORESVILLE REGIONAL OFFICE DIVISION OF WATER QUALITY March 16, 1998 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Graham K. Gilley, P.E., Public Services Director City of Hickory P.O. Box 396 Hickory, NC 28603-0398 Subject: Notice of Violation Permit Condition Part I, (4) and NCGS 142-214.1(a) Hickory Regional Compost Facility Permit No. WQ0004563 Catawba County Dear Mr. Gilley: The City of. Hickory was issued Permit No. WQ0004563, effective August 6, 1996, to distribute Class A wastewater residuals. Part I, Condition 4 of the Permit states, "In the event that the residuals program is not operated satisfactorily, including the creation of nuisance conditions,'the Permittee shall take any immediate corrective actions as may be required by the Division.". This Office has determined that strong, pungent odors were emanating from compost provided by the Hickory Regional Compost Facility which had been spread on several farm fields off of Emmanuel Church Road in Catawba County. These odors were not those usually associated with properly cured compost. The strength and nature of these odors were such that nuisance conditions were being created in violation of Part I, Condition 4 of Permit No. WQ0004563 and NCGS 142-214.1. This Office does not feel that these conditions would have existed if the compost had been properly cured (see attached report). North Carolina_ General Statute (NCGS) 143-215.6A provides for a civil penalty assessment of not more than ten thousand dollars ($10,000.00) against any person who violates or fails to act in accordance with the terms, conditions, or 919 NORTH MAIN STREET, MOORESVILLE, NORTH CAROLINA2811S PHONE 704-663-1 699 FAX 704-663-6040 AN EQUAL OPPORTUNITY /AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/10% POST -CONSUMER PAPER Mr. Graham K. Gilley March 16, 1998 page 2 requirements of any permit issued pursuant to NCGS 143-215.1. It is requested that you respond to this Notice in writing by March 25, 1998. Your response should include an explanation of actions that will be taken by the City in order to prevent future violations of Part I, Condition 4 of Permit No. WQ0004563. Should you have questions, please do not hesitate to contact either, Mr. Todd St. John, Rex Gleason (Water Quality Regional Supervisor), or me at 704/663-1699. Sincerely, Barbara Christian, P.G. Acting Regional Supervisor cc: Mr. Dennis Ramsey Catawba County Health Department attachment NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY WATER QUALITY SECTION 919 NORTH MAIN STREET MOORESVILLE, NORTH CAROLINA .28115 REPORT OF: Complaint Investigation DATE OF INVESTIGATION: March 6, 1998 INVESTIGATED BY: Todd St. Johns IME SPENT: 3 Hours PLACE VISITED: Farm Fields off of Emmanuel Church Road, Catawba County PHYSICAL LOCATION: Same MAILING ADDRESS: N/A TELEPHONE #: N/A RIVER BASIN: Catawba PERSON CONTACTED: Wayne Carroll, ORC of the Hickory Compost Facility REASON FOR VISIT: Compost from the Hickory Compost Facility is creating nuisance conditions. COPIES TO: Catawba County Health Department On March 5, 1998, this Office received several calls regarding strong odors reportedly emanating from compost provided by the Hickory Compost Facility that had been spread on several farm fields off of Emmanuel Church Road in Catawba County. On March 6, 1998, Mr. Todd St. John, the writer, and Mr. Alan Johnson from this Office met with Mr. Wayne Carroll of the Hickory Compost Facility and proceeded to the subject farm fields. Upon arrival at the fields the writer and Mr. Johnson noticed strong, pungent odors coming from the.direction of fields that had received the compost. The odor was not like the odor associated with poultry operations or dry poultry litter application. (There is a dry litter poultry operation at the subject farm.) The investigators approached a large pile of compost that had not yet been spread and.noted the samd above mentioned odor emanating from the compost pile. This compost had been delivered by the Hickory Compost Facility earlier that week, according to Mr. Carroll. Other compost that had been there much longer did not reveal the same pungent odors as the fresh compost. At that time, the writer informed Mr. Carroll that the fresh compost should not be producing the kind of strong odors that were emanating from the compost. The writer advised Mr. Carroll of the permit condition in the Hickory Compost Facility's permit (Permit No. WQ0004563) Part I, (4) which states, "In the event that the residuals program is not operated satisfactorily, including the creation of nuisance conditions, the Permittee shall take any immediate corrective actions as may be required by the Division." The writer advised Mr. Carroll that the Hickory Compost Facility should no longer release any compost that creates strong, pungent odors. Mr. Carroll and the writer discussed the fact that an additional curing time on the pad should significantly reduce the odors resulting in compost that has an odor that is more characteristic of properly cured compost. Mr. Carroll indicated that the compost was first brought to the subject site in December, 1997. This Office will send a Notice of Violation to the City of Hickory for creating nuisance conditions. This Office will continue to work with the permittee until this matter is resolved. ODM Camp Dresser & McKeC inc. cow -Ong englnWng c+owfucuon ovorsnow 2100 RiverEdgp Parkway, Suite 500 Atlanta. Goorgia 30328 Tel: 770 952-8643 I-ax: 770 952-9893 March 20,1998 Mr. Graham K. Gilley, P.E. Public Services Director City of Hickory 1441 Ninth Avenue,10E Hickory, NC 28601 Re: Hickory Regional Compost Facility Residuals Management Study Dear Mr. Gilley: The purpose of this correspondence is to briefly summarize the scope of work that Camp Dresser & McKee, (CDM) is performing for the City of Hickory regarding the regional compost facility. The outcome of our 6 month work effort (authorized January 1998) will be an.evaluation of the existing compost facility to effectively manage the current volume of residuals and the volume planned for the facility in the future. Our work effort consist of five tasks: ■ Task 1- Review of Sludge Quantities and Assessment of their Characteristics ■ Task 2 -Technical Evaluation of the Current Operation of the Compost Facility ■ Task 3 - Capacity Evaluation ■ 'ask 4 - Financial and Operations Evaluation ■ Task 5 - Workshop to Evaluate Alternatives We expect to evaluate several alternatives for the future of the compost facility including: ■ Measures to improve operations of the facility ■ Seasonal operation of the facility ■ Minimal operation necessary to maintain operational readiness ■ Ceasing of operations entirely at the compost facility CDM Camp Dresser & McKee Inc. Mr. Graham K. Gilley, P.E. March 20,1998 - = - Page 2 Our local residuals management expert, Dr. Richard Tsang, will manage this study and he will be supported by Dr. Al Pinrdnce who is nationally recognized in the field of residual treatment/management. These two individuals will provide the city with exceptional expertise regarding the current operation of the compost facility and will also provide a recommendation as to the most effective and efficient method(s) to manage the current and future volumes of residuals. If you have any questions regarding our current scope of work, please contact me at your convenience. Sincerely, CAMP DRESSED & McKEE, INC. Michael A. White, P.E. Vicc President MAW /cjr cc: Dave Zimmer Dr. Richard Tsang Dr. Albert Pincince File: 0000-MAWNB-MS.MAWAT u53014.wao PROFESSIONAL SERVICES GROUP REGIONAL COMPOST FACILITY ODOR COMPLAINTS _ Co�ttl January ............... ......15. Fepruary- - • .. . - ...... .................... March •.1fi::: May. 31 .................................. Jrme..... ....Z¢.' Augur{ ............................... September, .:. ........................ 8 October .................. 6' November .... 8. December 5. ............................ Total 148 February ............................. 20, AP.................... ...........10 Mqy ne �. ....................... ......... JuIY. ..................... 2 August o. ....... ....... September ...........0. October.................. , .....? . .......................................... November 11 ....... December p. ............................. 1996 Total ------------- 66 ':March ..... 2 . aY .3. ........ ..................... Uune ;July ...........I.2. st ................ Augu.. ' . , ................... September 0 . .: October................ ....2. November .:.................... 0. December...... 0. , ................. 1997 Total _ _ _ 13 l...... - January ...... , ... _ 0 IUlarimiry....................... . . . . ch April.................................. Max................................. . June..................... July ober..... ......................... - �- .............. I........ Irar 0 .......... ............. . to Date Total 227 PROFESSIONAL SERVICES GROUP REGIONAL COMPOST FACILITY ODOR COMPLAINTS -1995 1/8/95 Donnie Lail _ 1/8/95 Larry K ziah 1/9/95 Nanc Lail 1/12/95 Nancy Lail 1/16/95 Larry Kiziah 1/1 7/95 Donnie Lail 1/20/95 Nancy Lail 1/20/95 Donnie Lail 1/25/95 Donnie Lail 1/27/95 Nancy Lail 1/30/95 Nancy Lail 1/31/95 Libby Lail 2Y1/95 Nancy Lail 2/1/95 Nan c Lail -- 2/6/95 Larry Kiziah 2I9/95 Nan Lail 219/95 Donnie Lail 219/95 Larry Kiziah 219/95 Jo Ann Kiziah a;dwub Nancy Lail 2/20195 Jo Ann Kit 2/21/95 Nancy Lail 2/25/95 Nancy Lail 2126/95 Nancy Lail Nancy Lail Vancy Lail 3114/95 Donnie Lail 3/15/95 Tom Flowe. 3/15195 r]nnnio 1 �a Lail 3/2 3/21/95 Larry Kiziz 3/23/95 Tom Flowi Donnie Lai Nancy Lail Odor Complairrts Pagel 4/8/95 Nancy Lail 4/12195 Libby Lail 4/14/95 Nancy Lail 4/19/95 Larry Kiziah 4/19/95 Nancy Lail 4/20/95 Nancy Lail 4/25/95 Nancy Lail 4/25/95 Jo Ann Kiziah 4/28/95 Donnie Lail 4/30/95 Lary Kiziah 513/95 Lary Kiziah 513/95 Jo Ann Kiziah 514/95 Brian Tate 516/95 Nancy Lail 518/95 Lary Kiziah 518/95 Bob Freeman 518/95 Sherrard Smith 519/95 Jo Ann Kiziah 5/ ,4/95 Lary Kiziah 5/14/95 Jo Ann Kiziah 5/117/95 Lary Kiziah 5/118/95 Roy Lail 5/119/95 Libby Lail 5/20195 Donnie Lail 5/21/95 Nancy Lail 5/21/95 Nancy,Lail 5/21/95 Nancy Lail _ 5/21/95 Nancy Lail 5/21/95 Libby Lail 5/25/95 Nancy Lail 5/25/95 Nancy Lail 5/25/95 Nancy Lail 5/25/95 Roy Lail 5/25/95 Larry Kiziah 5/25/95 La Kiziah 5/25/95 Libby Lail 5/20/95 Donnie Lail 5/26/95 Jo Ann Kiziah 5/29/95 Jo Ann Klziah 5/29/95 Roy Lail 5/30/95 Nang Lail 8/2195 NancyLail 6/2/95 Nancy Lail 6/3/95 Roy Lail 6/4/95 . Nana Lail 6/13/95 Nancy Lail 6/6/95 Roy Lail 6/6/95 Roy Lail 6/6/95 Roy Lail 6/7M Jo Ann Kiziah Odor Complaints Page 2 W195 Donnie Lall 6/a/95 Roy Lail 6/8/95 _ Jo Ann Kiziah 6/8/95 Nancy Lail . S/9/95 Roy Lail GV9195 Roy Lail ` 6/13/95 Nancy Lail 6114/95 Larry Kiziah MOM Nancy Lail 6/24/95 Nancy Lail 6/;5/95 Larry Kiziah 6/29/95 Tom Flowers 6/29/95 _6/30/95 Larry Kiziah Libby Lail 6/30/95 Nancy Lail 713/95 Roy Lail 7/4/95 Nancy Lail 714/95 Larry Kiziah 716/95 Ross Lail 716/95 Larry Kiziah 79/95 Donnie Lail 717/96 _ lcad So d 79195 Larry Kiziah 718/95 Libby Lail 7/114/95 Donnie Lail _ 7/14/95 Nancy Lail 7/114/95 Roy Lail 7/114/95 Nancy Lail 7/1,5/95 Nancy Lail 7/119/95 Omni Supply 7/25/95 Larry Kiziah 911/95 Nancy Lail 918/95 Nancy Lail 919195 Libby Lail 9/12/95 Larry Kiziah 9/14/95 Jo Ann Kiziah 9/21195 Tom Flowers 10n/95 Nancy Lail 10%7/95 Jo Ann Kiziah 10/15/95 Jo Ann Kiziah 10/19/95 Libby Lail IO/2i1/95 Libby Lail 10/27/95 Jo Ann Kiziah 11/13/95 Donnie Lail 11/15/95 . Larry Kiziah 11/16/95 Jo Ann Kiziah 11/22/95 Roy Lail 11/218/95 Nanc Lail 11/30/95 Larry Kiziah 12/.1/95 Jo Ann Kiziah Odor Complaints Page 3 1211/95 Libby Lail 12/1/95 _ Larry Kiziah IV7/95 Jo Ann Kiziah 12/21/95 Larry Kiziah 114/96 1996 Nancy Lail 1 /4/96 Larry Kiziah 1/4/96 Roy Lail 115/96 Larry Kiziah 115/96 Donnie Lail 1/12/96 Nancy Lail 1/12198 Roy Lail 1/14 98 Nancy Lail 1/14/96 Jo Ann Kiziah 1/14/96 Nancy Lail 1/14/96 Libby Lail 1/15/96 Nancy Lail 1/25/96 Donnie Lail 1/27/96 Donnie Lail 1/28/96 Larry Kiziah _ 2A6/96 Larry Kiziah 218/96 Donnie Lail 246/98 Nancy Lail 218/96 Jo Ann Kiziah — 2J9/96 Libby Lail 200/98 Nancy Lail 2/113/96 LarryKiziah 2/17/96 Nancy Lail 2/17/96 Libby Lail 2/17/96 Sharon Smith 2/17/96 Nancy Lail 2117196 Nancy Lail 2/17/96 Nancy Lail 212,0196 Roy Lail 2rM98 Donnie Lail 2/23/96 Nancy Lail 2/Z4/96 Nancy Lail 2/25/96 Nancy Lail 2/27/96 Nancy Lail 2/28/96 La Kiziah 3/14/96 Donnie Lail 3/14/96 Lary Kiziah 3/15/96 Nancy Lail 3/15/96 Lary Kiziah 3/20/96 Nancy Lail 3/20/96 Donnie Lail 3/20/96 Jo Ann Kiziah 3/22/96 Larry Kiziah 3/2'P/96 Nancy Lail Odor Complaints Page 4 3/29/96 Nancy Lail 4/98 Larry Kiziah 4/4/98 Nancy Lail 4/12196 Nancy Lail 4/16/96 Donnie Lail 4/16/96 _. Nancy Lail 4/17/96 Donnie Lail 4/17196 Larry Kiziah 4/18/96 Roy Lail 4/25/96 Larry Kiziah 4/25/98 Moore's Hardware 515/96 Nancy Lail 5/21/96 Jo Ann Kiziah 5/21/96 Nancy Lail 5/22/96 Mrs Lutz 6/29/96 Nancy Lail 711/96 Nancy Lail 7/17/96 Nancy Lail 10/30/96 Nancy Lail _12/14/98 Nancy Lail 12/31/96 J.T. Adair 12/31/96 Mrs Bowers 1/11/97 1997 Nancy Lail 1/14/97 Sunbelt 348/97 Nancy Lail 3/27/97 Abbey Lutz 4/1'6/97 Sunbelt 5/112/97 Jannet Dyson 5/12/97 Fred Menlen 5/12/97 Gladis Sipes 7/2/97 Mary Hicks 7/23/97 Sharon Smith 848/97 Benny Yount 1OA9197 Dana Ingram 10/23/97 Francis Petree Odor Complaints Page 5 TOTAL P.07 STANDARD FORM OF AGREEMENT BETWEEN OWNER AND ENGINEER . FOR STUDY AND REPORT PROFESSIONAL SERVICES THIS IS AN AGREEMENT made as of __ �. C ►-� �t �. U . lg q between The City of Hickory, North Carolina ("OWNER") and Camp Dresser & McKee ('ENGINEER"), OWNER intends to update the residuals management plan for the Hickory Regional Sludge Consortium consisting of the cities of Hickory, Newton, Conover, & Catawba -County. The objective is to determine if the current strategy of composting should be continued and to evaluate if alternative strategies should be implemented to manage wastewater residuals in the future. the "Project"). OWNER and ENGINEER in consideration of their mutual covenants herein agree in respect of the performance or furnishing of professional engineering services by ENGI- NEER with respect to the Project and the payment for those services by OWNER as set forth below. Execution of this Agreement by ENGINEER and OWNER constitutes OWNER's written authorization to ENGINEER to proceed on the date first above written with the Basic Services described in Section 2 below and as further set forth in Exhibit A, "Further Description of Engineering Services and Related Matters" ("Exhib- it A'). This Agreement will become effective on the date first above written. Page 1 of 9 9/92 MCM0X17---C.ENER At, 1.1. Standard of Care. ENGINEER shall perform for or funvsh to OWNER professional engineering and related services in all phases of the Project to which this Agreement applies as hereinafter provided. ENGINEER shall serve as OWNER's professional and engineering representative for the Project providing professional engineer- ing consultation and advice with respect thereto. ENGINEER may employ such ENGINEER's Subcontractors as ENGI- NEER deems necessary to assist in the performance or furnishing of professional engineering and related services hereun- der. ENGINEER shall not be required to employ any OWNER's Subcontractors unacceptable to ENGmEER. The standard of care for all professional engineering and related services. per- formed or furnished by ENGINEER under - this Agreement will be the care and skill ordinarily used by members of ENGI- NEER's profession practicing under similar conditions. at the same time and in the same locality. ENGINEER makes no warranties, express or implied, under this Agreement or otherwise, in connec- tion with ENGINEER'S services. 1.2. Definitions Wherever used in this Agreement the following terms have the meanings indicated which are applicable to both the singular and plural thereof: 1.2.1. Additional Services.. Additional Services means the services to be performed for or furnished to OWNER by ENGINEER described in Section 3 of this Agreement . 12.2. Agreemen t. Agreement means this Standard Form of 9/92 Agreement between OWNER and ENGI- NEER for Professional Services• including" those exhibits Iisted in Section 9 of this Agreement. 1.2.3. Basic Services. Basic Services means the services to be performed for or furnished to OWNER by, ENGINEER described in Section 2 of this Agreement. 1.2A. Construction Cost. Construction Cost means the total cost to OWNER of those portions of the entire Project designed or specified ' by ENGI- NEER. Construction Cost does not include ENGINEER's compensation and expenses, the cost of land, rights -of -way, or com- pensation for or damages to properties, or OWNER's legal, accountin fi, insurance . counseling or auditing services, or interest and financing charges incurred in connec- tion with the Project or the cost of other services to be provided by others to OWNER pursuant to Section 4 of this Agreement. Construction- Cost is one of the items comprising Total Project Costs. 1.25. Engineer's Subcontractor. ENGINEER's Subcontractor means a person or entity having a contract with ENGNEER to perform or furnish Basic or Additional Services as ENGINEER's independent professional subcontractor engaged directly on the Project. 12.6. Reimbursable. Expenses. Reimbursable Expenses means the expens- es incurred directly in connection with the performance or furnishing of Basic and Additional Services for the 'Project for which OWNER shall pay ENGINEER as indicated in Exhibit A. 1.2.9. Total Project Costs. Total Project Costs means the sum of the Construction Cost, allowances for contin- gencies, the total costs of design proles-' sional and related services provided by Page 2 of 9 ENGINEER and (on the basis of infomla- tion furnished by OWNER) allowances for such other items as charges of all other professionals and consultants, for the cost of land and rights -of -way, for compensation for or damages to proper- ties, for interest and financing charges and for other services to be provided by others to OWNER under Section 4. SECTION 2—BASIC SERVICES OF ENGINEER 2.1. Study and Report Phase. Upon this Agreement becoming effective, ENGINEER shall: 2.1.1. Consult with OWNER to clarify and define OWNER's requirements for the Project and review available data. 2.1M Advise OWNER as to the necessi- ty of OWNER's providing or obtaining from others data or services which are not part of ENGINEER's Basic Services, and assist OWNER in obtaining such data and services. 2.1.3. Identify and analyze requirements of governmental authorities having jurisdiction to approve the portions of the Project specified by ENGINEER with whom consultation is to be undertaken in connection with the Project. 2.1.4. Evaluate various alternate solutions available to OWNER as described in Exhibit .A, and, after consultation with OWNER, recommend to OWNER those solutions which in ENGINEER's judgment best meet OWNER's requirements for the Project. 2.1.5. Prepare a report (the "Report") which will contain the statement of OWNER's requirements for the Project and, as appropriate, will contain sche- matic layouts, sketches and conceptual 9/92 design criteria with appropriate exhibits to indicate the considerations involved and those alternate solutions available to OWNER which ENGINEER recom- mends. This report will be accompanied by ENGINEER's opinion of Total Project Costs for each solution which is so recommended for the Project, including the following: opinion of probable Construction Cost; allowances for contingencies including costs of design professional and related services based on information furnished by OWNER for allowances and other items and services included within the definition of Total Project Costs. 2.1.6. Furnish the Report to and review it with OWNER 2.1.7. Revise the Report in response to OWNER's comments, as appropriate, and furnish final copies of the Report. in the number set forth in Exhibit A. 2.1.8. Submit the Report within the stipulated period indicated in Exhibit A. 2.1.9. ENGINEER's services under the Study and Report Phase will be consid- ered complete at the earlier of (1) the date when the Report has been accepted by OWNER or (2) thirty, days after the date when such Report is delivered to OWNER for final acceptance, plus in each case such additional time as may be considered reasonable for obtaining approval of governmental authorities having, jurisdiction to review the portions of the Project specified by ENGINEER, if such approval is -to be obtained during the Study and Report Phase. The duties and responsibilities of ENGI- NEER during the Study and Report Phase as set forth in this paragraph 2.1 are amended and supplemented as indicated in Exhibit A. Page 3 of 9 SECTION 3—ADDITIONAL SERVICES nF EN UM 3.1. Additional Services Requiring 'Authorization in Advance If authorized in writing by OWNER, ENGINEER shall furnish or obtain from others. Additional Services of the types listed in paragraphs 3.1.1 through 3.1.9; inclusive, as amended and supplemented as indicated in Exhibit A. These services are not included as part of Basic Services except to the extent otherwise provided in Exhibit A. These services will be paid for by OWNER as indicated in Section 6. 3.1.1. Preparation of applications and supporting documents (in addition to those furnished under Basic Services) for private or goven-tinental grants, loans or advances in connection with the Project; preparation or review of environmental assessments and impact statements; review and evaluation of the effect on the design requirements of the Project of any such statements and documents prepared by others; and .assistance in obtaining approvals of authorities having jurisdiction over the anticipated environmental impact of the Project. 3.12 Services to make measured draw- ings of or to investigate existing condi- tions or facilities, .or to verify the accuracy of drawings or other informa- tion furnished by OWNER 3.13. Services resulting from significant changes in the scope, extent or character of the portions of the Project specified. by ENGINEER or its design requirements including, but not limited to, changes in size, complexity, OWNFR's schedule, character of construction or method of financing; and revising previously accepted studies or reports, or when such revisions are required .by changes in laws, rules, regulations, ordinances, codes or orders enacted subsequent to the effective date of this Agreement, or are due to any other causes beyond ENGINEER'S control. 3.1.4. Services resulting from facts revealed about conditions: 3.1.4.1. which are different from information about such conditions that OWNER previously provided to ENGINEER and upon which ENGI- NEER was entitled to rely, or 3.1.4.2. as to which OWNER had responsibility to provide if such information was not previously provided. 3.1.5. Providing renderings or models for OWNER's use. 3.1.6. Undertaking investigations and studies including, but not limited to, detailed consideration of operations, maintenance and overhead expenses; the preparation of cash flow and economic evaluations, rate schedules and apprais- als; assistance in obtaining financing for the 'Project; evaluating processes avail- able for licensing and assisting OWNER in obtaining process licensing. 3.1.7. Furnishing services of ENGINEER's, Subconsultants for other than Basic Services. 3.1.8. Services during out-of-town travel required of ENGINEER other than visits to the site or OWNER's office as required by -Section 2. 3.1.9. Other additional services per- formed or furnished by ENGINEER in connection with the Project. SECTION 4—OV1BS RFSP ISIBii TT Except as otherwise provided in Exhibit . Page 4 of 9 9/92 IN A, OWNER shall do the following a timely manner so as not to delay the services of ENGINEER and shall bear all costs incident thereto: 4.1. Designate in writing a person to act as OWNER's representative with respect to the services to be performed or .furnished by ENGINEER under this Agreement. Such person will have complete authority to transmit instruc- tions, receive information, interpret and define OWNER's policies and decisions with respect to ENGINEER's services•for the Project. 4Z Assist ENGINEER by placing at ENGINEER's disposal all available information pertinent to the Project including previous reports and any other data relative to design or construction of the Project. 4.3. Furnish to ENGINEER as requested by ENGINEER for performance of Basic Services or as required by the Contract Documents, the following: 4.3.1. data prepared by or services of others, including without limitation explorations and tests of subsurface conditions at or contiguous to the site, drawings of physical conditions in or relating to existing surface or subsur- face structures at or contiguous to the site, or hydrographic sun►eys; - . 4.3.2. appropriate professional interpretations of all of the forego- ing; 4.3.3. environmental assessments, audits, investigations and impact statements, and other relevant environmental or cultural studies as to 'the Project, the site and adjacent areas. OWNER shall be responsible for, and 9/92 ENGINEER may rely upon, the accuracy. and completeness of all reports, data and other information furnished pursuant to this paragraph. ENGINEER may . use such reports, data and information in performing or famishing services under this Agreement. 4A. Arrange for access to and make all provisions for ENGINEER to enter upon public and private property as required for ENGINEER to perform services under this Agreement. 4.5. Examine all alternate solutions, studies, reports, sketches, Drawings,. Specifications, proposals and other documents presented by ENGINEER (including obtaining advice of an attor- ney, insurance counselor and other consul- tants as OWNER deems appropriate . with respect to such examination) and render in writing decisions pertaining thereto. 4.6. - Provide, as may be required for the Project: 4.6.1. accounting, bond and financial . advisory, independent cost estimat- ing and insurance counseling services; 4.6.2. such legal services as OWNER may require or ENGINEER may reasonably request with regard to legal issues pertaining to the Project. 4.7. Give prompt written notice to ENGI- NEER whenever OWNER observes or otherwise becomes aware of any devel- opment that affects the scope or time of performance or furnishing of ENGINEER's services, or any defect or nonconformance in ENGINEER's services. 4.8. Furnish, or direct ENGINEER to provide, Additional Services as stipulat- ed in paragraph 3.1 of this _Agreement or other services as -required. Page S of 9 SECTION 5—TIMES FOR RENDERING SERVIrTs 5.1. - If in this Agreement specific periods of time for rendering services are set forth or specific dates by which services are to be completed are provided and if such periods of time or dates are changed through no fault of ENGINEER, the rates and amounts of compensation provided - for herein shall be subject to equitable adjustment. If OWNER has requested changes in the scope, extent or character of the Project, the time of. performance of ENGINEER's. services shall be adjusted equitably. SECTION 6—PAYMENTS TO ENGI- NEER FOR SERVICES AND REIMBURSABLE - E�rn�rtcuc 6.I. Methods of Payment for Services and Expenses of Engineer 6.1.1. For Basic Services. OWNER shall pay ENGINEER for Basic Services performed or furnished under Section 2 on the basis set forth'in Exhibit A. 6.1.2. For Additional Services. OWNER shall pay ENGINEER- for Additional Services performed or furnished under Section 3 on the'basis set forth in Exhibit A. 6.13. For Reimbursable Expenses. In addition to payments .provided for in paragraphs 6.1.1 ' and 6.1.2, OWNER shall pay ENGINEER for Reimbursable Expenses incurred by ENGINEER and ENGINEER's Subcontractors as set forth in Exhibit A. The amount payable for Reimbursable Expenses will include a factor to the extent so indicated in Exhibit A. 6.1.4. Tax on Services The .amount of any excise, VAT or gross receipts tax that may be imposed shall be added to the compensation as determined above. 6.7- Other Provisions Concerning Payments 6.2.1. Preparation of Invoices Invoices for Basic and Special Services and Reimbursable Expenses will be prepared in accordance with ENGI- NEER's standard invoicing practices and will be submitted to OWNER by ENGI., NEER at least monthly. The amount - billed for Basic Services and Special Services in each invoice will be calculat- ed on the basis set forth -in Exhibit A. - Invoices are due and payable.on receipt 6.2.2. Unpaid Invoices. If OWNER fails to make payment due ENGINEER for services and expenses within thirty days after receipt of ENGINEER's. invoice therefor, the amounts due ENGINEER will be in- creased at the rate of 1.0°10 per month (or the maximum rate of interest permitted . by law, if less) from said thirtieth day; and, in addition, ENGINEER may, after giving seven days' . written notice to OWNER, suspend services under this Agreement until ENGINEER has been paid in full all amounts due for services, expenses and charges. Payments will be credited first to interest and then to principal. In the eventof a disputed or contested billing, only that portion so contested may. be withheld. from pay- ment, and the undisputed portion will be paid. OWNER agrees to pay ENGINEER all costs of collection including but not limited to reasonable attorneys' fees, collection fees and court costs incurred by ENGINEER• to collect properly due Payments - Page 6 of 9 9/92 / r \ \ \ �/ ►4 7-L Opinions of Probable Construction Cost. ENGINEER's opinions of probable Construction Cost provided for herein are to be made on the basis of ENGINEER's experience and qualifications and represent ENGINEER's best judgment as an experienced and qualified profession- al engineer generally familiar with the construction industry. However, since ENGINEER has no control over the cost of labor, materials, equipment or services furnished by others, or over the Contrac- tor's methods of determining prices, or over competitive bidding or market conditions, ENGINEER cannot and does not guarantee that proposals, bids or actual Construction Cost will not vary from opinions of probable Construction Cost prepared by ENGINEER. If OWNER wishes greater assurance as to probable Construction Cost, OWNER shall employ an independent cost estimator as provided in paragraph . 4.6.1. SECTION 8—GENERAL OI�T ro1;RATTOT�TS 8.L Termination. The obligation to provide -further servic- es under this Agreement may be - termi- nated by either party upon thirty days' written notice in the event of substantial failure by the other party to perform in accordance with the terms thereof through no fault of .the terminating party. In the- event of any termination, ENGINEER will be paid for all services rendered and reimbursable expenses incurred to the date of termination and, in addition, all reimbursable expenses directly attributable to termination. . 9/92 8.2- Reuse of Documents, All documents provided or furnished by ENGINEER (or ENGINEER's Subcontrac- tors) pursuant to'. this Agreement are instruments of service in respect of the Project, and ENGINEER and ENGI= NEER's, Subcontractors, as appropriate, shall retain an ownership and .property interest therein (including the right of reuse by and at the discretion of ENGI- NEER and ENGINEER'S Subcontractors, as appropriate) whether or not the Project is completed. OWNER may make and retain copies for information and reference in connection with the use and occupancy of the Project by .OWNER and others; however, such documents are not intended or represented to be suitable for reuse by OWNER or others on extensions of the Project or on any other project, Any such reuse without written verification or adaptation by ENGINEER and ENGI- NEER:s Subconsultants, as appropriate, for the specific purpose intended will be at OWNTER's sole risk and without liability or legal exposure to ENGINEER, or to ENGINEER'S Subcontractors, and OWNER shall indemnify and hold harmless ENGINEER and ENGINEER's Subconsultants from all claims, damages, losses and expenses including attomeys' fees arising out of or resulting therefrom. Any such verification or adaptation will entitle ENGINEER to further 'compensa- tion at rates to be agreed upon by OWN- ER and ENGINEER. 8.3. ControIling Law. This Agreement is to be governed by the law of the principal place of business of M. Successors and Assigns. 8.4.1. OWNER and ENGINEER each is hereby bound and the partners, successors, executors, administrators and legal Page 7 of 9 41 representatives of OWNER and ENGI- NEER (and to the extent permitted by paragraph 8.4.2 the assigns of OWNER and ENGINEER) are hereby bound to the other party to this Agreement and to the partners, successors, executors, adminis- trators and legal representatives (and said assigns) of such. other party, in respect of all covenants, agreements and obligations of this Agreement. 8.4.2. Neither OWNER nor ENGINEER may assign, sublet or transfer any rights under or interest (including, but without limitation, moneys that may become due or moneys that are due) in this Agree- ment without the written consent of the other, except to the extent that any assignment, subletting or transfer is mandated by law or the effect of this limitation may be restricted by law. Unless specifically stated to the contrary in any written consent to an assignment, no assignment will release or discharge the assignor from any duty or responsibil- ity under this Agreement. 8.4.3. Unless expressly provided other- wise in this Agreement: 8.4.3.1. Nothing in this Agreement shall be construed to create, impose or give rise to any duty owed 'by ENGINEER to any Contractor, Subcontractor, Supplier, other person or entity, or to any surety 'for or employee of any of them, or give any rights in or benefits under this Agreement to anyone other than OWNER and ENGINEER 8.43.2. All duties and .responsibili- ties undertaken pursuant to this Agreement will be for the sole and' exclusive benefit of OWNER and ENGINEER and not for the benefit of any other party. B.S. Notices. Any notice required under this Agreement will be in writing, addressed to the appropriate party at the address which appears on the signature page 'to this Agreement '(as modified in writing from time to time by such party) and given personally, by registered or certified mail, return receipt requested, .by facsiani- le, or by a nationally recognized over- night courier service. All notices shall be effective upon the date of receipt. 8.6 ,Severability. Any provision or part of the Agreement held to be void or unenforceable under any law or regulation shall be deemed stricken, and all remaining .provisions shall continue to be valid and binding upon OWNER and ENGINEER, who agree that the Agreement shall be reformed to replace such stricken provi- sion or part thereof with a valid, and enforceable provision that comes as close as possible to expressing the intention of the stricken provision. U. Insurance ENGINEER shall procure and maintain insurance for protection from claims under workers' compensation acts, claims for damages because of bodily injury includ- ing personal injury, sickness or disease or death of any and all employees or of any person other than such employees, and from claims or damages because of injury to or destruction of property including loss of use resulting therefrom, B.S. Discovery ENGINEER shall be entitled to com- plensation on a time and materials basis when responding to all requests for Page 8 of 9 9192 discoveries relating to this Project and to the extent that ENGINEER is not a party to the lawsuit. B.S. Unforeseen Conditions At any time during the Iife of this Agreement should any substance be uncovered or encountered at the site that would void or otherwise adversely impact the ENGINEER's professional liability insurance, the ENGINEER reserves the right to renegotiate the terms and conditions of this Agreement, the fees for the ENGINEER's services, and the ENGINEER's continued in- volvement in the Project. SECTION 9--EXHIBITS AND 'SPECIAL 9.1. This Agreement is subject to the provisions of the following Exhibits Which are attached to and made a part of the Agreement: . 9.1.1. Exhibit A, "Further Description of Engineering Services and Related. Mat- ters," consisting of 6 page 9.1.2. None This Agreement (consisting of Pages 1 to 9 inclusive, and the exhibits identified. above) constitute the entire agreement between OWNER and ENGINEER and supersede all prior written or oral under- standings. This Agreement may only be amended, supplemented, modified or canceled by a duly executed -written instrument. IN WITNESS WHEREOF, the parties hereto have executed this Agreement to be effective as of the date first above written. OlArNER: ENGINEER: G F I C k D Camp Dresser & McKee G Titlf,! O,f"y AA a r` Z "e r Address forgiving notices: CKQL /V C 2O/n --o3g8 My:- John L. Roberts, P.E. Title- Senior Associate Address for giving notices: 5400 Glenwood Avenue Suite 300 Raleigh, NC 27612 This instrument -has been preaudited In the manner required by the Local Government Page 9 of 9 4�g., rnd FF' cal Control Ace City of Hickory - R ce ®Irector .i7 1 �.• f+." i EXHIBIT A TO AGREEMENT BETWEEN OWNER AND ENGINEER FOR STUDY AND REPORT PROFESSIONAL SERVICES. FURTHER DESCRIPTION OF ENGINEERING SERVICES AND RELATED MATTERS This is an exhibit attached to and made a part of the Agreement dated . a a rLI19� between The QW of Hickory. North Carolina (OWNER) and Camn Dresser & McKee (ENGINEER) for study and report professional services. 1. The Basic Services of ENGINEER as described in Section 2 of said Agreement are amended and supplemented as follows: The Hickory Regional Sludge Consortium (Consortium) consisting of the cities of Hickory, Newton, Conover, and Catawba County is interested in updating its residuals management plan. The objective is to determine if the current strategy of composting should be continued and to evaluate if alternative strategies should be implemented to manage wastewater residuals in the future. This Agreement scope of basic services includes Phases I and II of this study. Phase III may be authorized by the OWNER via amendment of this Agreement. The following describes the scope of services included in this Agreement. Task 1-Sludge Quantities and Characteristics Assessment ■ Review the current sludge production data from all wastewater treatment facilities of Consortium members (5 wastewater treatment plants), including the degree of processing provided at each facility, method of collection, storage capacity, and sludge characteristics. Based on future wastewater flow data provided by. Consortium members, future sludge production and processing needs will be assessed. Task 2 - Capacity Evaluation of the Sludge Compost Facility ■ Review design documents for the Sludge Compost Facility and evaluate each unit process for actual capacity and performance through discussions with operation personnel and by comparison to similar facilities. ■ Identify limiting processes in the Sludge Compost Facility and capital improvements required for full utilization of processing capacity. Task 3 - AlteriiativiSolids Management Strategy Development ■ Interview each of the Compost Facility Consortium members (4 meetings oAhickory\agmi Page 1 of 6 budgeted) to to discuss residuals management options available to them, and estimate the costs of those options. ■ Based on knowledge of the local conditions and future regulatory developments, screen and develop alternative solids management strategies for further evaluation. A preliminary screening of alternatives for each member of the Consortium will also be conducted. ■ Conduct a meeting with Consortium members to discuss Phase I findings and to refine the scope of Phase II. Task 4 - Technical Evaluation of Current Operation of the Sludge Compost Facility ■ Review the annual cost records of the Hickory Regional Compost Facility and estimate the current total annual costs of operations. This review will focus on the most recent 1 year of operating cost data, and will include a more cursory review of the last 3 years of data. Based on review of operating cost records, break down the facility operating costs into the following cost accounting components: • Labor • Energy • Fuel • Chemicals (polymer, odor control chemicals, etc.) • Compost amendments (wood chips, sawdust, wood ash, etc.) • Capital improvements • Major. repairs Maintenance materials, supplies, and tools • Other outside services (laboratory, trucking, janitorial, site maintenance, etc.) • Debt service • Administrative • Overhead • Profit ■ Based on review of operating .cost records and the cost accounting breakdown shown above, break down the facility operating costs into at least the following facility components. • Biosolids transport and storage • Biosolids dewatering • Composting in tunnel reactors • Compost curing and storage outside of reactors -- Compost distribution and marketing • Odor control • High strength charges • Regulatory monitoring, record keeping, and reporting OAhickwy\aVmI Page 2 of 6 J Sil ■ Review daily operation summaries from the past year to determine the volumes and general characteristics of biosolids dewatered and composted during each day of operations. Summarize in a mass balance spreadsheet showing daily amounts of biosolids processed in terms of dry solids, total solids, water, and estimated BOD concentrations (for incoming biosolids and filtrate returned for treatment). The mass balance spreadsheet shall include the following process streams: • Biosolids brought in for processing (further broken down into sources) • Biosolids dewatered (including infeed, outfeed, and volume /concentration) • Biosolids composted (including infeed, outfeed, amendments added, water evaporated, and leachate returned for treatment) • Composted biosolids cured • Finished compost marketed including market price and destinations ■ Evaluate the impact of septage discharge into the composting facility. ■ Based on review of operating costs and daily processing amounts, estimate the facility's unit operating costs in terms of cost per dry ton and cost per wet ton of biosolids dewatered and composted. ■ Compare the above findings with estimated operating costs of at least two other. belt filter -press dewatering and two other tunnel -reactor composting facilities currently operating: Task 5 - Evaluate Alternatives and Facilitate Workshop ■ Evaluate the screened alternatives including the existing composting option by comparing cost and non -cost factors. Present worth cost analyses for the selected alternative(s) will be conducted. ■ Facilitate a workshop with representatives of the Consortium to review the findings and operational comparisons, and to discuss the technical considerations for the following options for the Sludge Compost Facility. • Cost cutting measures for continued operation of the facility. Seasonal operation at reduced rates and reduced costs. • Minimal operation of facility -to maintain operational readiness. • Ceasing of Sludge Compost Facility operations entirely. ■ Summarize the above findings and operational comparisons in a technical report and provide draft 5 copies to the Compost Facility Consortium for review. CDM will incorporate comments from a consolidated set of review comments and provide 5 copies of the technical report. This report will be formatted in a way to facilitate incorporation into the final report. . oAhickoy\ag—I Page 3 of 6 ■ Draft an implementation plan based on recommendations and provide 5 copies to the Consortium. ADDITIONAL SERVICES The OWNER reserves the right to amend this Agreement so that the ENGINEER may furnish additional services including those listed below which are not currently part of the Basic Services. These additional services will be paid for by the OWNER in a amount and by a method to be negotiated as an amendment to this Agreement at the time the services are requested. Task 6 - Conduct Public Information Meetings ■ Present the study findings to Managers of Consortium members. ■ Conduct a public information meeting in Catawba County presenting the results of the study and implementation plan. Task 7 - Institutional/Financial/Operations Evaluation of Current Agreement/Operations for the Sludge Consortium ■ Review existing Contracts. • CDM will review the existing operations contract and evaluate options for amendment to contract. • CDM will review existing contracts among participants in the Consortium. • CDM will evaluate any outstanding debt or other capital debt obligations of the Consortium or Consortium members. Recommendations for alternatives that would improve financial condition will be made. • CDM will review grant documents which provided funds for the facility .and outline the obligations of the Consortium. The grantor agencies will be contacted to resolve any questions. If a decision is made to cease active use of the facility, CDM will assist with any negotiations with the grantor on behalf on the Consortium.. ■ Preparation of Consortium Financial Model. CDM will prepare a financial model of the current solids management approach. The model will project costs over a 10 to 20-year period. It will be designed with several variables, including the ability to change: future capital improvement projects, escalated cost and schedule; financing mechanisms (G.O. Bond, SRF, Revenue bonds, Pay-as-you-go) 0Ahkkory\ag-1 Page 4 of 6 � f 1 for improvements and debt terms; • estimates for the amount of biosolids processed: • escalation factors for labor, other operating costs, and construction outlays; • existing reserve fund additions.and withdrawals, such as debt service reserve, renewal and replacement reserve and • Operating cost projections from operations costs study and any changes in operations contract costs, as they increase or decrease from one plan alternative to the next. The spreadsheet software will be either Excel or 1-2-3, depending on the Consortium's preference. ■ Financial Scenarios and Sensitivity Reports. The next step in the financial analysis is to input information from the alternatives prepared by CDM and the Consortium's staff. This information includes alternative capital improvement programs, variations in biosolids flow estimates, and changes in present and future operating costs. Once these alternative inputs are made, CDM will work closely with the Consortium's finance staff to evaluate each alternative. The financial plan will consider funding limitations, as well as, the near and long-term impacts each alternative will have on the Consortium's existing financial strength. The alternatives that are financially feasible will be presented in the model as separate scenarios. After the financially feasible plan alternatives are identified, CDM will attend a one -day meeting with the Consortium's staff. This will be a "what if" session where the staff and CDM will evaluate and/or change individual inputs and verify that the financial assumptions used are still appropriate. The financial model can be used during this "what if, session to demonstrate the impact of suggested changes. As a final analysis CDM will, prepare a sensitivity report, with 5 copies, comparing the impact each scenario has on the total financial condition of the facility. The model can be used to prepare proforma reports projecting revenues and expenditures of the facility under the different scenarios. ■ Review _existing permits provisions for operation of facility. ■ Conduct administrative evaluation of options for minimal operation of the facility to maintain operational readiness. ■ Summarize the above findings and management considerations in a report to the Consortium This report will be in a format that facilitates incorp final report. oration into the 2. The responsibilities of OWNER as descn'bed in Section 4 of said Agreement are amended and supplemented.as follows:- oAhirkory\agrmi Page 5 of 6 ■ Provide all related documents such as copies of agreements, grant documents, previous residuals and wastewater study reports, site drawings, and financial records for review in.a timely manner. 3. The time periods for the performance of ENGINEER's services as set forth in Section 5 of said Agreement are amended and supplemented as follows: . Phase I will be completed within seven months from the date of the Work Order authorization. Phase II will be completed within four months of the date of the Work Order authorization. 4. The method of payment for services rendered by ENGINEER shall be as set forth below: This Agreement provides an upper limit of compensation to the ENGINEER of $115,000. The OWNER shall authorize work via lump sum Work Orders. Each Work Order shall include a definition of the task(s), scope of services, estimated work completion date, lump sum cost authorized by the Work Order, and total lump sum fee authorized to date (sum of individual work order cost authorizations). For the Basic Services authorized and performed under the Work Orders, the OWNER agrees to pay the ENGINEER lump sum fees. Partial payments shall be made by the OWNER on a monthly basis in proportion to the percentage of work completed and the balance of payment made when the work is completed. 5. OWNER has established the following special provisions and/or other considerations or requirements in respect of the Assignment. None. 0.%h1ckory\agred Page 6 of 6 e•d -idiol •r,00r pirial i�wwanoJ jeaol oua dq paJlnbaj louuva 60 bI pagpneoJd voaq say ivat,'Auwu! an I A�IOk�iH �� Mlo t it!►�rts N339 SV M3W L�N1 .WguuuW 334cua'SURS1 P.MtPIlt -A mundomv 00'0 $. S pum'Z "I snSVI — I 'ON ���• art 14 :suoq=pog4nV ;wnsO VoM mnS dmn 3o g S '00,00gltg$ 3o mmuie a= dumj a USA NMNS Stv X>rd 01 saa O, 2IgNMQ' aK+ `I 'olqjgplo WoN1 sp,p npun paurao;wd pus puuoq;ne AdnmulaaS ua�na� ap o� �� aqH�s aposVOM sM MPUn PBUXIolaad SBOtA as ap; XagNUDIa alp M 3uauuiBa '.UOPM adUao, -uopEzuoegne aip p an" aqj woo sgluouu uaAag :sMono; se s< sVln.aMlp jo votja(du3oa zoo apapagas pasodoid aU �IuP S M •Iuauaaar yr aqa oa V ;Iqnpca ul PaquasaP sE £ PUP `Z't 949V.L :ISWIAMS JO admS i W ttaiva eue an earxa It nsw 4uauadojaADa S9a;�1S rNI S1 NS P �i�' P (Z se,� r(� e3 oduio:) aSpnjC atg3;o aopen ' Er 4pedri '(I .I) ;ua=mssv sap%Tgj:)enqo pw wmumv-j aSpnlS an aapao 3110M 9M utPOPnPu.l 9)ISBZ =PaO M 9M qJIM POPnPU7.1 s ulqo5 pur 3199s 3o uoAlu as 'I G66t'oZ x gw;DAOM Paaedaaa X "ON MICM0 )WOM 'L661 `-- ao panoadde se'ggE[ME) I'3 pue IMNMO atU twaMaq;umwaj2V aqj uq pagquapt suopFpuoo pue sma} arp tu!m amuluomv uF'Mopq pac ffxmp so3puaglo ado35 atR qgm paeawd W (HSEI DNH se 03 pauaiaa aaj;ett araq) oaxon v msua dl 04 spawo sm 3o mxlmd ou XQUS NOMWIPIIi.AR,LMMg30VtrlM S'IVLIC ISall *IVNO103R LuosmOO swfl II$u TMOID"I i •ON IMCMO NIOM 0Ti0T'd 20bL 2F,2 170L 'nN3S snd J, OADIH do AiI3 VE:60 866T-SE-aUW NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES MOORESVILLE REGIONAL OFFICE DIVISION OF WATER Qi L^.-L.I-T--N'-_-. ----- --- March 16, 1998 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Graham K. Gilley, P.E., Public Services Director City of Hickory P.O. Box 396 Hickory, NC 28603-0398 Dear Mr. Gilley: Z 287 394 198 US Postal Service Receipt for Certified Mail No Insurance Coverage Provided. n.. n + —n fnr Inlcrnatinnal Mail /See reverSe) Sentto Mr Gra am Gilley P.E. Public Services Direct Street& Number PO BOX 396 Post 0Tip O o'ry P Nd 28603-039 Postage Subject: Notice of Violation Permit Condition Part I, (4) and NCGS 142-214.1(a) Hickory Regional Compost Facility Permit No. WQ0004563 Catawba County The City of Hickory was issued Permit No. WQ0004563, effective August 6, 1996, to distribute Class A wastewater residuals. Part I, Condition 4 of the Permit states, "In the event that the residuals program is not operated satisfactorily, including the creation of nuisance conditions, the Permittee shall take any immediate corrective actions as may be required by the Division.". This Office has determined that strong, pungent odors were emanating from compost provided by the Hickory Regional Compost Facility which had been spread on several farm fields off of Emmanuel Church Road in Catawba County. These odors were not those usually associated with properly cured compost. The strength and nature of these odors were such that nuisance conditions were being created in violation of Part I, Condition 4 of Permit No. WQ0004563 and NCGS 142-214.1. This Office does not feel that these conditions would have existed if the compost had been properly cured (see attached report). North Carolina General Statute (NCGS) 143-215.6A provides for a civil penalty assessment of not more than ten thousand dollars ($10,000.00) against any person who violates or fails to act in accordance with the terms, conditions, or 919 NORTH MAIN STREET, MOORESVILLE, NORTH CAROLINA 28115 PHONE 704-663-1699 FAX 704-663-6040 AN EQUAL OPPORTUNITY /AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/10% POST -CONSUMER PAPER 1r Mr. Graham K. Gilley March 16, 1998 page 2 requirements of any permit issued pursuant to NCGS 143-215.1. It is requested that you respond to this Notice in writing by March 25, 1998. Your response should include an explanation of actions that will be taken by the City in order to prevent future violations of Part I, Condition 4 of Permit No. WQ0004563. Should you have questions, please do not hesitate to contact either, Mr. Todd St. John, Rex Gleason (Water Quality Regional Supervisor), or me at 704/663-1699. Sincerely, Barbara Christian, P.G. Acting Regional Supervisor cc: Mr. Dennis Ramsey Catawba County Health Department attachment NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY WATER QUALITY SECTION 919 NORTH MAIN STREET MOORESVILLE, NORTH CAROLINA 28115 REPORT OF: Complaint Investigation DATE OF INVESTIGATION: March 6, 1998 INVESTIGATED BY: Todd St. Johns IME SPENT: 3 Hours PLACE VISITED: Farm Fields off of Emmanuel Church Road, Catawba County PHYSICAL LOCATION: Same MAILING ADDRESS: N/A TELEPHONE #: N/A RIVER BASIN: Catawba PERSON CONTACTED: Wayne Carroll, ORC of the Hickory Compost Facility REASON FOR VISIT: Compost from the Hickory Compost Facility is creating nuisance conditions. COPIES TO: Catawba County Health Department REPORT: On March 5, 1998, this Office received several calls regarding strong odors reportedly emanating from compost provided by the Hickory Compost Facility that had been spread on several farm fields off of Emmanuel Church Road in Catawba County. On March 6, 1998, Mr. Todd St. John, the writer, and Mr. Alan Johnson from this Office met with Mr. Wayne Carroll of the Hickory Compost Facility and proceeded to the subject farm fields. Upon arrival at the fields the writer and Mr. Johnson noticed strong, pungent odors coming from the direction of fields that had received the compost. The odor was not like the odor associated with poultry operations or dry poultry litter application. (There is a dry litter poultry operation at the subject farm.) The investigators approached a large pile of compost that had not yet been spread and noted the same above mentioned odor emanating from the compost pile. This compost had been delivered by the Hickory Compost Facility earlier that week, according to Mr. Carroll. Other compost that had been there much longer did not reveal the same pungent odors as the fresh compost. At that time, the writer informed Mr. Carroll that the fresh compost should not be producing the kind of strong odors that were emanating from the compost. The writer advised Mr. Carroll of the permit condition in the Hickory Compost Facility's permit (Permit No. WQ0004563) Part I, (4) which states, "In the event that the residuals program is not operated satisfactorily, including the creation of nuisance conditions, the Permittee shall take any immediate corrective actions as may be required by the Division." The writer advised Mr. Carroll that the Hickory Compost Facility should no longer release any compost that creates strong, pungent odors. Mr. Carroll and the writer discussed the fact that an additional curing time on the pad should significantly reduce the odors resulting in compost that has an odor that is more characteristic of properly cured compost. Mr. Carroll indicated that the compost was first brought to the subject site in December, 1997. This Office will send a Notice of Violation to the City of Hickory for creating nuisance conditions. This Office will continue to work with the permittee until this matter is resolved. 1VC!!ild B. """ T VOR JR Ms. Crystal Pope � t 2801 Emmanuel Church Road Conover, NC 28613 Dear Ms. Pope: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES MOORESVILLE REGIONAL OFFICE DIVISION OF WATER QUALITY March 16, 1998 Subject: Complaint Investigation Hickory Compost Facility Catawba County, NC Attached please find a copy of the Report of Investigation prepared by Mr. Todd St. John with this Office regarding the complaint filed by you on March 5, 1998. The Report should be self-explanatory; however, should there be any questions or if you should need assistance from this Office in the future, please do not hesitate to contact Mr. St. John or me. Attachment Sincerely, D. Rex Gleason, P. E. Water Quality Regional Supervisor 919 NORTH MAIN STREET, MOORESVILLE, NORTH CAROLINA 281 15 PHONE 704-663-1699 FAX 704-663-6040 AN EQUAL OPPORTUNITY /AFFIRMATIVE ACTION EMPLOYER - SO% RECYCLED/10% POST -CONSUMER PAPER NCDENR TAMES B. "ANT Jig: Mr. Paul R. Barringer s �"-,'.GOVERNOR 2743 Emmanuel Church Road YY'^a Conover, NC 28613 Dear Mr. Barringer: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES MOORESVILLE REGIONAL OFFICE DIVISION OF WATER QUALITY March 16, 1998 Subject: Complaint Investigation Hickory Compost Facility Catawba County, NC Attached please find a copy of the Report of Investigation prepared by Mr. Todd St. John with this Office regarding the complaint filed by you on March 5, 1998. The Report should be self-explanatory; however, should there be any questions or if you should need assistance from this Office in the future, please do not hesitate to contact Mr. St. John or me. ��� •i�.J �R-}• �;• ,::� .fry '� ."�` v Attachment Sincerely, z), a'�� D. Rex Gleason, P. E. Water Quality Regional Supervisor 919 NORTH MAIN STREET, MOORESVILLE, NORTH CAROLINA 281 15 PHONE 704-663-1699 FAX 704-663-6040 AN EQUAL OPPORTUNITY /AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/1 Oq POST -CONSUMER PAPER JAMES B. HUNTJR" .GOVERNOR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES MOORESVILLE REGIONAL OFFICE DIVISION OF WATER QUALITY March 16, 1998 Joe and Mildred Witherspoon 2771 Emmanuel Church Road Conover, NC 28613 Subject: Complaint Investigation Hickory Compost Facility Catawba County, NC Dear Mr. ans Ms. Witherspoon: Attached please find a copy of the Report of Investigation prepared by Mr. Todd St. John with this Office regarding the complaint filed by you on March 5, 1998. The Report should be self-explanatory; however, should there be any questions or if you should need assistance from this Office in the future, please do not hesitate to contact Mr. St. John or me.' Attachment Sincerely, D. Rex Gleason, P. E. Water Quality Regional Supervisor 919 NORTH MAIN STREET, MOORESVILLE, NORTH CAROLINA 261 15 PHONE 704-663-1699 FAX 704-663-6040 AN EQUAL OPPORTUNITY /AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/1 O% POST -CONSUMER PAPER SatE ':Jf North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director February 2,1998 Graham K. Gilley City of Hickory P.O. Box 396 Hickory, NC 28603-0398 Subject: Annual Monitoring and Reporting Requirements Distribution and Marketing or Surface Disposal Permit Number: WQ0004563 City of Hickory Catawba County Dear Graham K. Gilley, The purpose of this letter is a reminder that the monitoring reports required by the subject permit must be submitted as an Annual Report for calendar year 1997 by no later than March f, 1998. The report must be submitted (in triplicate) to the following address: DENR/DWQ/Water Quality Section Non -Discharge Compliance Unit P.O. Box 29535 Raleigh, N.C. 27626-0535 Due to limitations in storage space, please submit the reports in bound form rather than in notebook form. Permittees are subject to civil penalty for failing to submit the Annual Report as required by their permit. Enclosed are the summary and certification sheets that must be used for your annual report. Please complete these sheets and if necessary make copies of the blank forms if extras are needed. The forms have not changed since last year, so you may use those you already have on hand. You will note that the forms include information required by EPA as outlined in 40 CFR Part 503. Since the requirements of 40 CFR Part 503 are self implementing, they are legally binding and enforceable Federal requirements for all persons subject to the requirements of 40 CFR Part 503, even if these requirements are not currently contained in the state permit. The annual reports for the EPA must be received by EPA at the following address on or before Febuary 19,1998. Melinda Green Clean Water Act Enforcement Section Water Programs Enforcement Branch Water Management. Division U.S.EPA Region 4 61 Forsyth Street, S.W. Atlanta, Ga. 30303-3104 P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper Annual Monitoring and Reporting Requirements WQ0004563 Page 2 If there is a need for any information or clarification on the State reporting requirements, please do not hesitate to contact Kevin Barnett of our staff at 919-733-5083 extension 529. For further information on the Federal requirements, you should call Vince Miller of the Environmental Protection Agency at 404-562-9345. Sincerely, I6M �bwlo- Dennis R. Ramsey Assistant Chief for Non Discharge Cc: Vince Miller, EPA Region IV Mooresville Regional- Supervisor Compliance / Enforcement File Central Files '"V""'' ■Complete items 1 and/or 2 for additional services. I also wish to receive the ■Complete items 3, 4a, and 4b. following services (for an ■ Print your name and address on the reverse of this form so that we can return this extra fee): card to you. ■Attach this form to the front of the mailpiece, or on the back if space does not 0; 1. ❑ Addressee's Address '2 permit. ■Write'Return Receipt Requested' on the mailpiece below the article number. 2. El Restricted Delivery N ■The Return Receipt will show to whom the article was delivered and the date ELdelivered. Consult postmaster for fee. E 3. Article Addressed to: 4a. Article Number d Mr. Graham K Gilley, Z 287 394 198 3/17/98 e 4b. Service Type d Public SErvices Director ❑ Registered M Certified ¢ City of Hickory PO Box 396 ❑ Express Mail ❑ Insured .(A ❑ Return Receipt for Merchandise ❑ COD Hickory NC 28603—: 98�'� ,` t 7. Date of Delivery 41 leceived By: (Print Name) 8. Addressee's Address (Only if requested r.a and fee is paid) m 6. XI A n PS Forr6 3811, Dec( or 7 ar 1994 102595-87-6-0179 Domestic Return Receipt 610 ' DEM-P & E Fax:919-733-0719 Mar 25 '96 15:28 P.01/04 State of North Garoflna Department of Environment, Health and Natural Resources Division of Environmental management ' .tames B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., [)hector A&44 •� IDFE F1 Facsimile Coder Sheet To,. T@dd Ste John Fen; M R O From: Michael D. Allen Phone: (919) 733-5088 ext. 547 Fax: (919) 733-0719 Four (4) pages, including this cover shoot. Comments: Todd, please take a look at the attached letter and let me know of any comments you may have and whether or not we can issua the permit based on this information. (�Wu M 4 at wc, 3) 1W 409WA 4 ttO itq-,� AfaiW4-01' P.O. sax 29526, flalBigh, North�Girla B2t .o635 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Attica Employer 50% recycled! 1 o% post -consumer paper DEM-P & E Fax:919-733-0719 Mar 25 '96 15:28 C I T Y 0 F H I C 6)Qwa POST OFFICE 110x :39s e I•IiC:KORY. NORTH CAROLIINA 28603_03',S v.704.323-7500 —' — 7A X 704.323.7403 public Services A,dministnith)n March 18, 1996 Mr. michael D. Allezi, Environmental Engineer NC Department of EHNR PO Box 29535 Raleigh, NC 27626--0535 SUBJECT: Application Na. WQ0004563 Additional Information Request City of Hickory/Regional Compost Pacility Catawba County Dear Mr, Allen: P. 02/04 I am in receipt of your letter dated March 5, 1996, and am concerned with your comment referring to the 'ton -going" odor problem associated with the Compost Facil.it:y. It is our contention that the Compost Faci�.ity has met all air quality requirements and does not have an von -going" problem. During the brief pex'iod when can -site curing was occuring, the neighbors complained so the process was stepped. Currently, all compost is hauled off -site for final curing. This was done to appease those people rather than argue over possible odors. .The Compost Technical Committee has evaluated several alternatives to our current methodology of compost curing. They are as follows: Alternative #1: Building an enclosure around the area necessary for the two week final curing. Reason for not implementing: The cost of this structure was in excess of $1,000,000 with the possibility of ovexload.ing the existing scrubber system. Altarnative #2: Negative pressure piles with air being discharged into the existing scrubber. Reason for not implementing: $60,0.00 per year electrical cost associated with vacuum motors and also the possibility of overloading the existixig scrubber system. .} • • DEM-P & E Fax:919-733-0719 Mar 25 '95 15:28 P.03/04 Mr. Michael Allen March 10, 1996 Page Two -idc{ U99 Alternative #S= Negative pressure piles with air being discharged into constructed biofilter. Reason for not implementing: $60,000 per year electrical cost associated with vacuum motors and also passibility of 1pecoming nuisance to surrounding homeowners. we are currently hauling compost away from the facility with little or no on -site curing or storage. This methodology costs the facility $50,000 per year in additional hauling cost with no revenue being received for our unstable product. I hope you will agree we have diligently pursued alleviating pad odorls. Should your division have any suggestions or the ability to offer financial assa,atance for the aforementioned alternatives, we would certainly pursue them. The acceptance of raw septage has always been in the design of this project since its inception. Catawba County was encouraged by the NC Dept. of Environment, kiealth and Natural Resources to utilize the facility to handle the septage collected from underground septic tanks. Catawba County staff followed these reoommendations and invested much time and money into this regional facility. Now that we are attempting to ppr'mit Catawba County there appears to be concern. Your suggestion of pretreatment through the local pOTw is exactly how we have been handling the septage until our permit is amended, ''his interim solution has not appeased Catawba County considering the investments the County has made to utilize the facility. The Compost Tecbnieal committee consists of (4 ) four Public Service Directors with over 90 combined bears of wastewater treatment experience_ Each director agrees the acceptance of septage will offer some challenges, but none feel that these challenges cannot be addressed. The facility is currently receiving digested sludge from the City of Conover, pro-mazysludge from the City of Newton and Hickory. We ,cannot understand your concerns of standard household septage. if you have specific concerns or detail information indicating our request is unreasonable or doomed to fail, then please let me know. DEM-P & E Fax:919-733-0719 Mar 25 '96 15:29 P.04/04 Mr. Michael •Alen march 1$, 1996 Page Three :rdImIT l is 33 Pff Because time is of the essence, Y recommend you meet with our Compost Technical Committee hefore you render a final decision. In closing, I hope you realize that the Compost Technical Committee meets on a regular basis to discuss concerns such as yours. All of our decisions have been fully evaluated using all resources available. I look forward to meeting with you and further discussing your oonCerns. Please understand that our target date for septa.ge to he received at the facility is April 1, 1996. Respectfully, a Gil ey �. Publicre Services Di GKG/bb pc: Sludge Consortium Members Sludge Technical. committee Members MEMO V' i ©ATE;: P j -- r s. 1 .0 Y -41 Y Irt �J. • - �ya i� i %i7 Y {C ,♦°�Iv2', F s'.10 �s' y 1 1 ,rolls t n f Environment, qj-,L, DIVISION OF ENVIRONMENTAL MANAGEMENT March 5, 1996 MEMORANDUM TO: Carolyn McCaskill FROM: D. Rex Gleason PREPARED BY: Todd St. John SUBJECT: Emergency Residuals isposal City of Claremont Catawba County This Office is forwarding a suggested letter and documentation granting the City of Claremont emergency access to the Hickory Compost facility to dispose of approximately 137,100 gallons of residuals from the McLin and North WWTPs. As you discussed with Mr. St. John of this Office, on March 4, 1996, the emergency arose from unusually wet weather conditions and an oversight by the City regarding obtaining a permit to land apply residuals from the McLin WWTP. This Office recommends allowing the emergency utilization of the Compost Facility provided that the conditions in the suggested letter are met. DIVISION OF ENVIRONMENTAL MANAGEMENT ,1996 Mr. M. Dean McGinnis, City Manager City of Claremont P.O. Box 446 Claremont, NC 28610 Subject: Emergency Residuals Disposal City of Claremont Catawba County, NC Dear Mr. McGinnis: This letter is in response to your request dated January 31, 1996, to utilize the Regional Compost Facility (Hickory Compost Facility) on a temporary, emergency basis to dispose of accumulated residuals from the City of Claremont's North WWTP and McLin WWTP. In your request you indicated that the unusually wet weather has prevented you from land applying the residuals from the North WWTP under the City's land application Permit. Also you indicated in a conversation with Mr. Todd St. John of the Mooresville Regional Office that the McLin WWTP is not currently permitted to land apply residuals as a result of an oversight by the City. Because of the circumstances the Division will allow the City to utilize the Compost Facility on a temporary, emergency basis as long as the following conditions are met: a) The City shall make every attempt to preferentially use its permitted land application sites for the North Plant residuals as weather and site conditions permit. b) The City shall obtain permission from the Consortium or its representative to dispose of the subject residuals at the Compost Facility. c) The City shall dispose of no more than 137,100 gallons of residuals at the Compost Facility without a modification to the facility's Permit. d) The City shall work with the Compost Facility to develop a schedule for the disposal of the residuals and submit a copy of the schedule to Mr. D. Rex Gleason, Regional Water Quality Supervisor in the Mooresville Regional Office before any residuals are brought to the facility. Mr. M. Dean McGinnis ,1996 page 2 e) The City shall comply with all relevant conditions of the Compost Facility's permit. This includes conducting all analysis required by the permit and by the Compost Facility. f) Within 60 days, the City shall submit a request to modify its land application permit to include the residuals generated at McLin WWTP or have the Consortium submit a request to modify the Compost Facility's permit to accept residuals from McLin WWTP. Please be advised that this temporary permission to dispose of residuals in no way relieves the City of its obligation to observe all applicable State and Federal statues and regulations, and in no way requires the Compost Facility to receive the City's residuals. Also, this temporary permission does not prevent the Division from taking enforcement action for any past, current, or future violations of statues, regulations, or permit conditions. If you have any questions please do not hesitate to contact Mr. D. Rex Gleason, Mooresville Regional Water Quality Supervisor at (704) 663-1699 or me at (919) 733-5083 ext. 550. Sincerely, Carolyn Caskill Permits and Engine--ig Supervisor cc: Mr. D. Rex Gleason, Mooresville Mr. Graham Gilley, P.E., City of Hickory Mr. Wayne Carroll, Regional Compost Facility Mr. G.E. Smithson S G. EUGENE SMITHSON ASSOCIATES, INC. CONSULTING ENGINEERS N.C. DEPT. OF February 28, 1996 ENVIRONMENT, HEALTH 9 a NAT JVL RESOURCES Mr. Todd St John Division of Environmental Management a1lr1Sl�PS Or E1'liRt}�PeT l �.3 �f;9T 919 North Main Street �QORESYi�`u� REGIONAL OFFICC Mooresville, North Carolina 28115 Re: Emergency Utilization of Regional Compost Facility by City of Claremont Dear Todd: Subsequent to our phone conversation on 2/28/96, we offer the following information for your consideration: 1. The City of Claremont has an emergency need to waste. approximately 130,000 gallons of wastewater sludges containing 2 to 2-1/2 percent solids. 2. Sludges will be wasted as soon as possible. A schedule for wasting will be worked out with the compost facility. 3. City of Claremont will see that any testing required as a part of the wasting process is done and records of such testing will be maintained for review by interested parties. Thank you for your assistance in helping to alleviate our problem. If you need additional information or, if there's anything we can do to continue expediting the emergency utilization of the compost facility please advise City Manager, Dean McGinnis (459-7009) or the writer (327-6911). Thank you for your assistance. Yours very truly, G. EUGENE ITHSON ASSOCIATES, INC. G. E. Smithson, P.E. GES/rtp CC: Tony Gragg,. Water Tech- M. Dean McGinnis City Manager 231 16TH AVE., N.E. - HICKORY, NORTH CAROLINA 28601 - TEL. (704) 327-6911 - FAX (704) 327-9164 KS 6,; , CITY OF HICKORY POST OFFICE BOX 398 • HICKORY, NORTH CAROLINA 28603-0398 • 704-323-7500 FAX 704-323-7403 Public Services Administration February 22, 1996 Mr. Todd St. John NC DEPARTMENT OF EHNR 919 North Main Street Mooresville, NC 28115 Dear Todd St_ John- 1 7 �rL14�...b The Hickory Regional Compost Facility will agree to work with the City of Claremont in their efforts to dispose of their biosolids. This offer is in response to Claremont's emergency need to dispose of solids in order for their plant to remain in compliance. If Claremont desires to continue utilizing the Compost Facility the permit must be amended to reflect their usage. The Compost Facility has the capacity to treat the material and is ready upon your approval. If I may be of further assistance, please contact me at 323- 7427. Sincerely, Gar ' am K. . P Public Services for CI"G/bb 1011 (� CITY �� G.- r ti O n a 1893 OF CLAREMONT P.O. Box 446 3301 EAST MAIN STREET CLAREMONT, N.C.28610 704/459-7009 January 31, 1996 i Mr. Mike Parker, Environmental Engineer ghj� 919 North Main Street Mooresville, North Carolina 28115 Dear Mike. N.C- 1�'�"'I'. OV '{ NATURAL RESOURCES i��'DR ION OF tA.n J Re: Emergency Utilization of Regional Compost Facility by City of Claremont Inclement weather has resulted in Claremont's accumulation of treated WWTP sludges in amounts which almost exceed Claremont's storage capacity of 137,100 gallons. The Sludge Facility Consortium is in the process of amending their permit to allow Claremont's participation in utilization of the Regional Compost Facility. After emergency wasting of excess sludges, Claremont would be sending approximately 6.5 dry tons per month to the Compost Facility on a continuing basis. The purpose of this letter is to request that you per?Yit Claremont's utilization of the Compost Facility on an interim basis while the Compost Facility is being amended. Yours very truly, M. Dean McGinnis, Manager City of Claremont CC: Mr. Berry Edwards -Catawba County Director of Utilities and Engineering Regional Compost Facility ORC 11:10AM L/ 6 FROM TOWN OF CLAREMONT TO V,. � cl J - zZ 1 0:3 P.C. Box 446 :S;34'! �:S-r MAIN srRe -:- eLAR&MCNT, N.C. 26610 704/459- 7 009 17006636040 P.01 W [ FROM* !' TO:. r'/V� COtrATR,Y: F m% VO : SENT BY: DATE: fA� : TIy1E SEei'? : ►� r l SLFB,7ECT 4 G ��� N c3 ti� - �� � � _ --,,97 -\/6 &- A- 4-1- 0-.k /I — 0 o(-),f ' 01-31-1996 11:10AM FROM TOWN OF CLAREMONT TO 17006636040 P.02 �paEn�gyr �893 _ CITY OF CLAREMONT P.O. Box 446 3301 EAsr Mangy 8TROST Q AREMOwr, N .C. 28610 704/459-7009 January 31, 1996 Mr. Mice Parker, Environmental Engineer 919 North Main Street Mooresville, North. Carolina 28115 Re; Emergency utilization of Regional Compost Facility by City of Claremont Dear Mice inclement weather has resulted in Claremont's accumulation of treated MCP sludges in amounts which almost exceed. Claremont's storage capacity of 137,100 gallons. Vie Sludge Faci.1._.ty Consortium is in the process of amending their permit to allow Claremont's participation in utilization of the Regional. Compost Facility. After emergency wasting of excess sludges, Claremont would be sending approximately 6.5 dry tons per month to the Compost Facility on a contizuing basis. The purpose of this letter is to request that you permit Claremont's utilization of the Compost Vacility on an interim basis while the Compost.Facility is being amended. Yours vary truly, fin+ r M. Dean McGinnis,.Manager City of Claremont CC: Mr. Berry Edwards --Catawba. County Director of Utilities and Engineering Regional Compost Facility - ORC TOTAL P.02 'FEB-28-96 WED 16:42 G.E. SMITHSON ASSOCIATES FAX NO. 7043270184 P. 01 LETTER OF TRANSMITTAL From G . EUGENE SMI THIS ON AS SOC IATE S r - INC . 231 16th Ave. NE, Hickory, N.C., 28 601 Phone: (704) 327--6911 EYo s TO Fax: (704) 327--9164 DATE • REFERENCE: �, Gr/.^^d - ����•r1C MESSAGE: �� dcl� �/�F�,l� f��✓� Please Reply By: A Fax A Mail ❑ Phone ❑ No Reply Necessary This transmittal consists of A ' pages, including this corer page. If any pages are missing or illegible, please contact us,immedia'tely. 'FEB-28-96 WED 16:43 G.E. SMITHSON ASSOCIATES FAX NO. 7043279164 P. 02 G. EUGENE SMITHSON ASSOCIATES. INC. CpQNSUL ING ENOINEERS �'e xuary 28, 1996 Mr. Todd St John Division of Environmental Management 919 North Main Street Mooresville, North Carolina 28115 Re: Emergency Utilization of Regional Comport Facility by City of Claremont Dear Todd: Subsequent to our phone conversation on 2/28/96, we offer the following information for your conSidaration: 1. The City of Claremont has an emergency need to waste approximately 130,000 gallons of wastewater sludges containing 2 to 2-1/2 percent solids. 2- Sludges will be wasted as soon as possible. A schedule for wasting will be worked out with the compost facility. 3. City of Claremont will see that any testing required as a part of the wasting process is done and records of such testing will be maintained for review by interested parties, - Thank you for your assistance in helping to alleviate our problem. If you reed additional information or, if there's anything we can do to continue expediting the emergency utilization of the compost facility please advise City Manager, Dean McGinnis (459-7009) or the writer (327-6911) . Thank you for your assistance. Yours very truly, G. EUGENE ITHSON ASSOCIATES, INC. G. B. Smithson, P.S. GES/rtp CC: Tony oragg Water Tech M. Dean McGinnis City Manager 23i 16TH AVE., N,E• — HlGy,0 Y, NorffH CAROUNA 20601 — TEL. &041 327-6011 — PAX (704) 321-0464 State of North Carolina Department of Environment, Health and Natural Resources Mooresville Regional Office James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary Mr. Robert Krauss 4521 Edwards Road Claremont, North Carolina 28610 Dear Mr. Krauss: QEHNR DIVISION OF ENVIRONMENTAL MANAGEMENT November 15, 1995 Subj ect: Complaint Investigation Compost from the Hickory Compost Facility Catawba County, NC I am writing this letter regarding the complaint filed by you on September 15, 1995, concerning compost originating from the Hickory Compost Facility that had been applied to your neighbors' farm land. Staff from this Office have reviewed results from analyses of samples taken from compost piles at the McCall Farm and Sipes Orchard on September 18, 1995. These results were submitted to this Office by the Hickory Compost Facility on November 2, 1995. The results indicated that the number of bacteria in the compost was below the acceptable level as required by Federal Regulation 40 CFR Part 503: Therefore, the compost is considered to be acceptable as a class A product, meaning that it can be used by the public as compost. However, it is the opinion of this Office that a class A product should not produce strong odors other than earthy or musty odors. As a result, we intend to continue to work with the Hickory Compost Facility to ensure that they produce compost that does not create a nusiance or result in a violation of any State or Federal regulations. If you have any further questions or. if you should need assistance from this Office in the future, please do not hesitate to contact Mr. Todd St. John or me. Sincerely, D. Rex Gleason, P. E. Water Quality Regional Supervisor tsj 919 North Main Street, Mooresville, North Carolina 28115 Telephone 704-663-1699 FAX 704-663-6040 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina�� Department of Environment, Health and Natural Resources • Mooresville Regional Office James B. Hunt, Governor 1DE H N R Jonathan B. Howes, Secretary Linda Diane Long, Regional Manager DIVISION OF ENVIRONMENTAL MANAGEMENT June 6, 1995 Mr. Wayne Carroll Project Manager City of Hickory Regional Compost Facility Post Office Box 398 Hickory, North Carolina 28603 Subject: Receipt of Septage Biosolids City of Hickory Regional Compost Facility Permit No. WQ0004563 Catawba County, N. C. Dear Mr. Carroll: This letter is in response to your letter dated May 26, 1995, in which you requested comments concerning the receipt of septage biosolids by the City of Hickory Regional Compost Facility. Water Quality Permit No. WQ0004563 for the City of Hickory Regional Compost Facility stipulation II (3) specifically lists the approved sludges for composting at this facility. At present there is no provision for the composting of septage biosolids. As a result the direct receipt of septage biosolids for composting would constitute a violation of Water Quality Permit No. WQ0004563. Therefore, in order for the City of Hickory Regional Compost Facility to receive septage biosolids, it would be necessary for this facility to apply for and receive a permit modification. If you have any questions reguarding this matter, please contact Mr. Todd St. John at (704) 663-1699. Sincerely, ?--' D. Rex Gleason, P.E. Water Quality Regional Supervisor 919 North Main Street, Mooresville, North Carolina 28115 Telephone 704-663-1699 FAX 704-663-6040 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper /4 N.C. CIF -FT. OF L-Nvi 'Ot4Mt4T, HEALTH , Sc NAT09A' Rggnt.lRCFS • May 26,1995 h1AY 3 0 11995 Todd St. John Environmental Engineer DEM Air Quality Section Mooresville Regional Office Subject: Permit Requirements for Septic Diosolids Dear Todd: In response to your phone conversation, we hereby request your comments regarding the receipt of septage biosolids from Catawba County to the Regional Compost Facility. This request in to reference to Permit Number WQ0004563 for the City of Hickory Regional Compost Facility. Your input will be greatly appreciated in resolving this issue. Respectfully Submitted P ROFE3SIONAL SERVICES GROUP U Wayne Carroll Project Manager r AIR QUALITY COMPLAINT FORM 4Ame of Complainant: T Address: County: Telephone: Directions to Site: Nature of Complaint: Received BY: Date: Time: nvestirzated BY: pate(s) of In vestlKation(s): Dates) of ReDOrt(sI: Correspondence Prepaied BY: Comments:: a6fi, vj) �o; y5d�ry�— ii MEMO TO: DATE:. n ks SUBJECT: YIA JUVV-�- 9--'C- cJ� n n From: 2 6 Ta S�ATf o p North Carolina Department of Environment � o Health and Natural Resources +�°"" "'N�• � e,,� Printed on Recycled Paper Gunn 77 CITY OF HICKORY POST OFFICE BOX 398 • HICKORY, NORTH CAROLINA 28603.0398 • 704-323.7427 FAX 704-323.7550 Public Utilities Department May 26, 1995 O.A. TIRO NMR4T, HEALTH, 4 NATUItAL R&9nt1RC" Mr. B . Keith Overcash, P . E. MAY 4 Regional Supervisor ��MAMa" NC Department of EHNR M 6F Etp Air Quality Section �pppEStilllE REGIQfihl 519 North Main Street Mooresville, NC 28115 SUBJECT: Notice of Violation (No. 6972) for Regional Compost Facility, Hickory, NC Dear Mr. Overcash: ilffy �c H/1k0A y0 `1870� 9lN CA I 1 Please find herein, a written response as requested in your May 12, 1995, letter concerning the Notice of Violation (NOV) for the above captioned facility. We have reviewed the NOV and your letter concerning the odorous emissions generated from the temporary storage on -site of compost discharged from the in -vessel "Tunnel" reactors. Accordingly, decisive and expedient corrective actions have been implemented in concern with our contract operator, Professional Services Group, Inc. (PSG) to ensure suitable measures are' in place to control any odorous emissions from* the discharge of compost onto the concrete pad at the Regional Compost Facility, (RCF).. The steps which have been taken to address, the regulatory requirement for "Control and Prohibition of Odorous. Emissions" (15A NCAC.0522) for the discharge of compost at the RCF area are as follows: All fresh compost discharged from the "Tunnel" Reactors on a daily basis has been removed by trucks as a Class A wastewater residual product to various beneficial disposal sites for future agricultural land application. The existing inventory of compost stored on the pad has been successfully marketed and distributed in bulk t o various beneficial end users and local farmers as a soil conditioner and natural organic fertilizer. i Keith Overcash, P. E. 26, 1995 Two We are actively implementing the following steps,for `,maintaining compliance with the aforementioned regulation after Several discussions between the Sludge Consortium and PSG: PSG will maintain a minimal quantity of discharged compost on -site in a weekly composite pile in a corner of the cure pad for the purposes of analytical testing and compliance monitoring of the required parameters under 40 CFR Part 503 Regulations to - demonstrate the production and distribution of a "Class All wastewater residual at the RCF. The Consortium is currently evaluating several potential l off -site locations for the daily hauling of discharged compost to an acceptable interim and/or long term ?' staging, curing, and storage area, where the compost can be finished, tested, marketed, and distributed. The Consortium has also requested PSG to evaluate the technical feasibility and cost estimates for enclosing the on -site curing pad and providing effective odor capture and control of odorous emissions from the discharge, curing, and truck loading operations at the RCF. When decisions regarding the long-term compost discharge and product handling alternatives have been finalized, we would be glad to communicate to your office our plans for same. If you should have any questions concerning this written response to the NOV, please contact myself at the City of Hickory (704) 323-7427 or Mr. Wayne Carroll, PSG Project Manager at the RCF at (704) 465-1401 Sincerely, �_2 Wm, 'Jerry Twiggs Public Services Director pc: Wayne Carroll, PSG COMPLAINT FOR Name of Complainant: Address: Telephone: Directions to Site: Nature of Complaint: �0�41 , lrcZvblzui�i� 11,5-21 xv C�ve� /(,c Z 8"6/69 Rr�,(7af)AS& " 6sG7 � � j 323- ��s3 Received By_: Date Time: Investigated By: Correspondence Prepared By: Date(s) of Investigation(s): Dm.te s of Report (s) : l� , s epce'l,", ;,u- / ov /-"l1 - 5,00 1115- G ? �� �IName of Complainant: Address: Telephone: Directions to Site: Nature of Complaint: Received By: Date: COMPLAINT FORM zoz2 AA-f TY SIC- . 2 ri�,65—$ (700 \[L f — 2123 Vex ded 5,-Pv& LOW HS k; le, R:.� h k Gvzou � ice% f�tc wu. r,'z sty ,�f oz /or,X„ psc Time: Investigated By.: ' --- Correspondence Prepared By: Date(s)-of Investigation(s): Dates) of Report(s): - State of North Carolina Department of Environment, Health, and Natural Resources Mooresville Regional Office James G. Martin, Governor Albert F. Hilton, Regional Manager William W. Cobey, Jr., Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT March 25, 1992 Mr. Jerry Twiggs, Utilities Director City of Hickory Post Office Box 398 Hickory, North Carolina 28603 Subject: Permit No. WQ0004563 City of Hickory Regional Compost Facility Catawba County Dear Mr. Twiggs: Our records show that Permit No. WQ0004563 was issued on March 10, 1992 for your non -discharge wastewater treatment facility. The purpose of this letter is to advise you of the importance of the Permit and the liabilities in the event of failure to comply with the terms and conditions of the Permit. If you have not already done so, it is requested that you and other appropriate employees thoroughly read the Permit. The Permit sets forth specific performance standards, operation and maintenance requirements, plus general conditions applicable to non -discharge permits. Failure to comply with the terms and conditions of the Permit subjects the Permittee to enforcement action pursuant to Section 143-215.6 of the North Carolina General Statutes in the form of civil or criminal penalties. Please note that the subject Permit expires on February 28, 1997. Part VI, No. 8 of the Permit requires that a renewal request be submitted at least six (6) months prior to expiration. Also the Permit is non -transferable until such time that the Permittee has requested a name change to the new Permittee. P.O. Box 950, 919 North Main Street, Mooresville, N.C. 28115-0950 • Telephone 704-663-1699 • FAX 704-663-6040 An Equal Opportunity Affirmative Action Employer Mr. Jerry Twiggs March 25, 1992 Page Two As mentioned previously, the purpose of this letter is to advise you of the importance of your Permit. Please read the Permit and contact this office at 704/663-1699 in Mooresville if you have any questions or need clarification. We look forward to providing any assistance. Sincerely, Z), 2--P, e-a" D. Rex Gleason, P. E. Water Quality Regional Supervisor MLP:fk ANNUAL LANDFILUCOMPOST/STABILIZr10N CERTIFICATION AND SUMMARY FORM Catawba FACILITY NAME Regional Compost Facility PERMIT 9 1IQ000 562 COUNTY _ FACILITY TYPE (please check one): 0 Landfill ( complete Parts 'A and C) Jj Compost/ Stabilization Facility ( complete Parts A, B, and C) WAS THE FACILITY IN OPERATION DURING THE PAST CALENDAR YEAR? YES X NO. If NO, skip Parts A, B, and C and certify form below. Part A'_ _ .... �... .... w �,, :. art . ;f.: Month Source(s) -residuall sludgo Volume dry Ions Recipient Information Name(s) Volume dry Ions Intended use(s) January February March April May June July August September October November December Totals: I Annual (dry ions) I I II more space is required Ilion given, plenso use the comment space provided bolow or allach additional sheel(s). O Check box it additional sheel(s) are attached. Comments: Part C Facility was compliant during calendar year 1994 with all conditions of the permit (including but not limited to items 1-3 below) Issued by the Division of Environmental Management X YES NO. If NO, please provide a written desription why the facility was not compliant. 1. All monitoring was performed in accordance with the permit and reported during the year as required and three (3) copies of ceriilied laboratory results are attached. 2. All operations and maintenance requirements were compiled with or, In the case of a deviation, prior authorization was received from the Division of Environmental Management. 3. No contravention of Ground Water Quality Standards occurred -at a monitoring well. I CERTIFY THAT THE ABOVE INFORMATION IS ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE, AND ALL THE INFORMATION IN THE SJ4CCEEDING PAGES IS ACCURATE AND COMPLETE. P.ILR1, E SIG IA(TURE� DA1C OPEfriAT R OR AGENT SIGNATURE DATE PROFESSIONAL SERVICES GROUP, INC. December 22, 1994 Mr. Michael Landis, Regional Supervisor NC Division of Environmental Management ��? � `� 7 mg, Mooresville Regional Office 919 North Main Street Mooresville, North Carolina 28115 �tl�U�i��iUE 6i� hlU urr1Ci: Re: Regional Composting Facility - Hickory, NC Start -Up Notification of Compost Permit No. WQ0004563 Dear Mr. Landis: In accordance with Section I.1 of the Performance Standards of the above captioned compost permit, we hereby provide written notice on behalf of the Permittee, the start-up and operation of the wastewater treatment plant, compost and odor control facilities on January 3, 1995 for the Regional Compost Facility (RCF) in Hickory, NC. Professional Services Group Inc., (PSG) provides full contract operations, maintenance, and management (OM&M) services for the RCF. We have been the responsible party for the design and construction of the additions and modifications of the odor control facilities at the RCF. Accordingly, we remain available to provide you and your colleagues at the NC DEM, an in -place tour and detailed inspection of the above mentioned facilities at the RCF. Please contact Mr. Wayne Carroll, PSG Project Manager in Hickory at the RCF at (704) 465-4115 to schedule a tour and inspection at your convenience. If you have any questions concerning this start-up notification, please contact myself or Bob Dohoney, PSG Regional Manager, in our Knoxville, TN office at (615) 693-5579. Respectfully submitted, PROFESSIONAL SERVICES GROUP, INC. Timothy J. Muirhead Regional Assistant Manager cc: George Everett, NC DEM Jerry Twiggs, Hickory Bob Dohoney, PSG Wayne Carroll, PSG Hickory Project, File 408 N. Cedar Bluff Road, Suite 462 • Knoxville, Tennessee 37923-3611 615 / 693-5579 FAX 6151693-0329 22-1994 12:11 PSG KNOXVILLE,-TN b15 b_15 e��7 r.e�t PROFESSIONAL SERVICES GROUP, INC. REGIONAL COMPOST FACILITY, FIICKORY NC MEMORANDUM TO: Contractor dames Long, Project Manager, PWT George Landice, Electrical Engineer, PWT Subcontractors - Second Tier Rick Moore, Project Manager, Crowder Art Ehrler, Manager of Engineering, Dual] Subcontractor - Third Tier Ed Horne, Owner, Home Electric FROM: Subcontracto Tim Muirhead, oral Assistant Manager, PSG DATE: December 21,1994 � SU)�&- Regional Compost Facility - Plait Start -Up COPY: bWlacl��f-Glient-Services, PSG Don Graham, VP of Composting Services, PSG Bob Dohoney, Regional Manager, PSG Wayne Carroll, Project Manager, PSG Paul LaFond, Assistant Project Manager, PSG Steve Brown, Senior Engineer, H&S Berry Twiggs, Director, Hickory Joe Martin, Supervisor, NC DEHNR Keith Overcash, Regional Supervisor, NC DEHNR Fl d=y Project - PSG File The official start-up date of the Regional Compost Facility (RCF) at Professional Services Group, Inc, (PSG) Hickory, NC Project is T10daY, danuAU 3. 129, Pumuant to a recent meeting between PSG and the Consortium, an estimated biosolids loading of 14.1 dry tons per day (based upon 13 trucks at 6,500 gallons each and average solids content of 4.0%) is projected at start-up and will require full RCF system Operation and compostinglodor control systems capacity. pkawplan pwVWe sufficient persorwel anti res== to assist us in the start-up and sucrosful reeomissioning to of the RCF. please contact me in advance of startup, if this date conflicts with your schedule, We look forward to a very successful start-up. 408 N. Ceder Bluff Road, Suite 462 a Knoxville, Tennessee 37923.3611 6151693.5579 FAX 6151693.0329 TOTAL P.P2 (� State of North Carolina. Department of Environment, N.C. DEPT. of �t 1� Health and Natural O Resod?n�T Nl' E T, HEALTx, s t Division of Environmental ManagCl-i 6 - uRC James B. Hunt Jr. Governor Ff � £9 1994 Jonathan B. Howes, Secretary A A. Preston Howard, Jr., P.E111 Qi��'dt�o'VIIHIMMITAt MHAC ■ 4 gGRES�IML'E AEGI01h_AL OFFICE December 9, 1993 RED, r--, s William Jerry Twigg�:'`w City of Hickory P.O. Box 398 Hickory, NC 28603 Subject- •Aran RUIRIonitoring and Reporting Requirements Compost Facility Permit No. WQ0004563 ,C•ba5C5—unty Dear Mr. Twiggs: The purpose of this letter is a reminder that the monitoring requirements contained in the subject permit must be completed by no later than December 31, 1993 and the Annual Report submitted to the Division of Environmental Management (DEW) by no later March i, 1994. The Report, must be submitted (in triplicate) to the following address. Due to limitations in storage space, please submit the reports in bound form rather than in notebook form. Permittees are subject to civil penalty for failing to submit the Annual Report as required by their permit. DEHNR/DEM/Water Quality Section Facilities Assessment Unit F=- �" �; .l r ,P, r P.O. Box 29535 Raleigh, North Carolina 27626-0535 U ,. Enclosed are summary and certification sheets that must be attar ed,flan 'foto,nyFou�r�p a,�ual report. Please complete these sheets and if necessary make copies of the iiiis if extra forms are needed for additional sites. If there is a need for any additional information or clarification on the State reporting requirements, please do not hesitate to contact either Lou Polletta of our staff or myself at 919/733-5083. Sine ely, / f-'W� Dennis R. Ramsey Assistant Chief for Operations cc: Mooresville Regional Office - Water. Quality Facilities Assessment Unit Central Files v P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper ANNUAL LA14DFILUCOMPOST/STABILIZTION CERTIFICATION AND SUMMAHY f-UHM Catawba FACILITY NAME Regional Compost Facility PERMIT # rrQnn04562 COUNTY FACILITY TYPE (please check one): 0 Landfill ( complete Parts A and C ) 6�ComposU Stabilization Facility ( complete Parts A, B, and C) WAS THE FACILITY IN OPERATION DURING THE PAST CALENDAR YEAR? YES �0. If NO, skip Parts A, B, and C and certify form below. Part A* ,Part :... Source(s) residuall sludge Volume dry tons Reci lent Information m� Month Name(s) Volume dry tons Intended.. W January ?= w February March April May June July August September October November December Totals: Annual (dry tons) ' If more space is required then given, please use the comment space provided below or altach additional sheet(s). 0 Check box it additional sheet(s) are attached. Comments: Part C Facility was compliant during calendar year 1993 with all conditions of the permit (including but not limited to items 1-3 below) Issued by the Division of Environmental Management YES NO. If NO, please provide a written desription why the facility was not compliant. 1. All monitoring was performed in accordance with the permit and reported during the year as required and three (3) copies of certified laboratory results are attached. 2. All operations and maintenance requirements were compiled with or, In the case of a deviation, prior authorization was received from the Division of Environmental Management. 3. No contravention of Ground Water Quality Standards occurred -at a monitoring well. I CERTIFY THAT THE ABOVE INFORMATION IS ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE, AND ALL THE INFORMATION IN THE S CCEEDING PAGES IS ACCURATE AND COMPLETE. r }` DATE PERM E SIGTURE DAT OPERATOR OR AGENT SIGNATURE NAv State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director June 1, 1993 W. Jerry Twiggs City of Hickory, P.O. Box 398 Hickory, NC 28603 A&4 E)EHNF1 IL C. DEPT; OF NAT[JM I? rSOURCE3 AND JUN 0 7 1993 VISION OF s'.�VlGufi.;• .• :;,ii,,niME� YOARESVILLE I1EARA1 Offa. Subject: Notice of Violation Failure to Submit Annual Report - City of Hickory Land Application of Residuals WQ0004563 �Catawba,CountyJ Dear Mr. Twiggs: One of the requirements of the nondischarge permit held by this facility is the submittal of an annual report to the Division of Environmental Management by March 1st of each year. Furthermore, the facility was sent a memo dated January 20, 1993, reminding the facility of this requirement and stating such reports for calendar year 1992 should be submitted no later than March 1, 1993. Our records indicate that the 1992 annual report has not been submitted. If you have records indicating the report was submitted, that land application did not occur in 1992, or if you have other relevant information regarding the facility's operation during 1992, please send. such information to the following address: DEHNR/DEM/ Water Quality Section Facilities Assessment Unit PO Box 29535 Raleigh, North Carolina 27626-0535 Enclosed please find summary and certification sheets which must be completed and attached to the annual report. Copies of the blank forms may be made if extra forms are needed for additional sites. Nothing in this letter relieves you of the responsibility for failure to submit the report in a timely manner. A civil penalty of not more than $10,000 per day, pursuant to N.C.G.S..143- 215.6, may be assessed against a person who fails to act in accordance with the terms, conditions, or requirements of such permit. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper If you have any questions, please contact Lou Polletta at 919-733-5083, extension 536. Sincerely, Steve W. Tedder, Chief Water Quality Section cc: Compliance/Enforcement =Regional: Office Central Files a a M�,,-,CITY OF HICKORY POST OFFICE BOX 398 • HICKORY, NORTH CAROLINA 28603 • 704/322-2605 Public Utilities Department C ID�P , 9 C o U N. RES©VRCES AND �:Oli3ilZlJiy"ry ,'DEyEL®PA$$yiyT •9an. March 18, 1991 ' fSlIL1E 1,18 IUAL „OFFICEENi Mr. Bob DiFiore HAZEN AND SAWYER 4011 West Chase Boulevard, Suite 500 Raleigh, NC 27607 Dear Bob: SUBJECT: Compost Odor Evaluation Letter I have forwarded copies of your March llth letter regarding odor problems at the Compost Facility to members of the compost consortium, as well as, representatives of the compost working committee, and Bernie Pittman of the Mooresville Air Quality Division. Each recipient of the correspondence has been asked to carefully review your letter and the specific recommendations. I feel comfortable in speaking for the consortium members that we all share a desire to eliminate the odor problems and achieve the full potential for this facility. Because of the complexity of our problem, I am sure there will be much discussion and debate as to the recommended course of action. Your initial recommendation to convene a meeting of the consortium technical staff, yourself, and Ashbrook is indeed an excellent suggestion. Due to the importance of this session I do, however, feel it wise to include all members of the consortium, as well as, Bernie Pittman. The Consortium will hold their next regular scheduled meeting Wednesday, March 27th at noon. The meeting will be at Mulls Restaurant. This session might be an appropriate time to invite Ashbrook to also participate in the discussion. s Mr. Bob DiFiore March 18, 1991 Page Two I will be in contact with you between now and the 27th to solidify the meeting agenda. Sincerely, W Jerry Twiggs Public Utilities Director pc: Compost Consortium Members Compost Technical Committee �g+er`n.e-Pit"t.m:an.; _NC -:Dept --R-e-s C I T Y OF HICKORY POST OFFICE BOX 398 • HICKORY, NORTH CAROLINA 28603 • 704/322-2605 Public Utilities Department March 21, 1991 MEMORANDUM TO: Sludge Consortium Members OF HIC4, 7� > 9 la?4-7 iwco. mr�-�. y . 1V. FODTIJ� PTAk .1Jd��s.� ACES AND N"A ' 2 2 19 91 DIVISION Or Er�'i;v.,:...':;,irl� "AtVG[JUEff MOORESVILLE REGIONAL OFFICE SUBJECT: March 20th Bob DiFi,ore Meeting FROM: Wm. Jerry T�igg�s, Public Utilities Director Bobby White�Foject Coordinator On Wednesday, March 20th, we along with Gary Workman and Jimmy Clark met with Bob DiFiore to discuss our status on the Compost Facility odor problems. The purpose of this memo is to briefly describe the discussions during this meeting and the recommendations Bob will present at our compost meeting next Wednesday. We were all in agreement the odor problems appear to be within the existing scrubber units. The central concern now relates to A-S-H's request that the facility be re -opened in order to accurately test and determine the extent of modifications to the odor scrubbers.' In addition to Bob DiFiore's recommendations in his March llth letter, he has additionally suggested that additional stack height might be necessary in order to achieve greater atmospheric dispersion. . Other items discussed were: 1) The possibility of ASH operating the facility for a period of one year. 2) A meeting with State Environmental Management representatives and citizens to review any course of action prior o startup. 3) A comprehensive evaluation by a consultant specializing in odor evaluations. The purpose of this effort is to quantify odor emissions and their impact on the surrounding community. MEMORANDUM Page Two March 21, 1991 4) Each recommendation in Bob's March llth letter was discussed in detail. Certain additions and modifications were suggested. On March 27th, Bob DiFiore will be at our consortium meeting to present to the consortium group a suggested course of action. Please do not hesitate to give us a call should you have any questions prior to the meeting. WJT/bb pc: Working Group Committee Bob DiFiore, Hazen and Sawyer Burnie Pittman; NC Dept. of Env. Health,--& Nat. Res. cdf +^61 'n= State of North Carolina Department of Environment, Health, and Natural Resources Mooresville Regional Office James G. Martin, Governor Albert F. Hilton, Regional Manager William W. Cobey, Jr., Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT August 24, 1990 Ms. Julie Hines Route 4, Box 491 Hickory, North Carolina 28602 Subject: Land Application of Composted Sludge City of Hickory Catawba County, North Carolina Dear Ms. Hines: Please find enclosed a copy of the Report of Investigation concerning your complaint of land application of sludge compost from the regional compost facility. Additional information concerning the contents of the sludge compost can be obtained from Mr. Mike Smith (704/465-1401) at the City of Hickory's regional sludge compost facility. The sludge compost has been treated to control pathogens and render it safe for agricultural applications. Please feel free to contact this Office if the odors persist or you have any questions. Thank you for your concern in this matter. Enclosure KPH se Sincerely, D. Rex G1 ?ason, P. E. Water Quality Regional Supervisor 919 North Main Street, Mooresville, N.C. 28115 • Telephone 704-663-1699 • FAX 704-663-6040 An Equal Opportunity Affirmative Action Employer NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT WATER QUALITY SECTION POST OFFICE BOX 950 MOORESVILLE, NORTH CAROLINA 28115 REPORT OF: Land Application of Composted Sludge -SR 1002 PLACE VISITED: Via Phone DATE: August 22, 1990 RIVER BASIN: Catawba; 03-08-35 BY WHOM: Kim H. Colson, Environmental Engineer I �S TIME SPENT: 1/2 hour PERSONS CONTACTED: Mike Smith with City of Hickory Regional Compost Facility COPIES TO: Catawba County Health Department REPORT: On August 21, 1990 this Office received a complaint regarding the land application of human waste in Catawba County. Mike Smith of the City of Hickory's.regional compost facility was contacted via telephone. Mr. Smith advised that Stewart Construction Company was hauling composted sludge for a farmer at the subject location. The sludge is to be used as a soil conditioner to establish a pasture. The regional compost facility is permitted to compost and distribute the sludge (Permit No. 13254). The sludge should not cause objectionable odors or nuisance conditions. North Carolina NOV 6115 Division of Environmental Management NOTICE OF VIOLATION OF V"G.S. 143-215.1 G.S. 143-215.108 G.S. 143-215.75, et seq. G.S. 87-83, et seq. G.S. (Name of Violator) (Address) (City/County) x YOU ARE HEREBY NOTIFIED that the undersigned representative of the North Carolina Division of Environmental Management observed a violation of North Carolina Environmental Pollution Control Laws at: ,Pfi ,*rNPn. /' L i"i,v.r,'-!f r't`'�J.;tJ�N n°6:U?'"P/%if✓ f !.r'_-Pr'r: ('J^ ( c"'."c..-rr.=i'.f _`f%J'� /1✓'�.% �� j (Location of Violation) on or before �,,,,,., ��r :a,<-,!' ! =3 19 f ;• The following facts establish a violation:` You are required to cease the unlawful activity immediately. The l7following corrective actions must be taken: ! .�-,J;;:,7/ :1/s 1N: �] .,. r�' �1.r'�� .' -.. 4`: 1i'u---�...1''r''.^_ ..= ��, 7 ?f • CJ.I ,,�: -r,� ;" - ! l f .-. /!�r', _,l >r ,.>'' l ! ✓�.! ar•. �'� ,rrl /:frd�:.rr� r'CJ �J � a'r a -� -R*�, ; <' -s P J ✓'' "•J `/r.b.r .ra ,ln.. '�•.".% .po( ��.�i,: �,�i`-'!'`,r'".�l' .o�`n..y,. .,,c- ,nj •i.`*.;�, ✓,'�'�•r,•-�;•C roe; '/ ,rl,_r- i •i;r:%frc3,frl,.g.s,✓� �'^C �_1='fir✓r `r- '''!✓�' '-�- A written response+ must be filed with the Regional Office at the address below on or before F 19 f: NOTICE is given that this and any further violations may result in enforcement actions, including civil penalties. .�.��'sf',,i / %i ;`''i'.J �� ��_-t.r ! �.���j�fj''`�°2--Tiirrv'il .G��y"�-G%• — - - --- (Date) epresentative's Signature)` --------------------------- ---------------------------------- hereby certify that I have personally served a copy of this Notice on: at (Name) (Location) on,19 (Signature) Regional Office Address: 7.