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WQ0004563_Regional Office Historical File Pre 2018 (4)
DIVISION OF ENVIRONMENTAL MANAGEMENT November 27, 1984 ,.MEMORANDUM TO: Allen Wahab FROM: D. Rex Gleason SUBJECT: Sludge Disposal - Amendment E (Response to Comments) Hickory -Newton Complex Project No. C370389-01 The Water Quality Section of this Office has reviewed the "Response to .Technical Comments" on the subject document. The list of the dischargers in Catawba County that was furnished in the response is not up to date. Some of the dischargers listed have ceased discharge. There are also dischargers listed that have cooling water discharges, thus there would be no sludge generated from those facilities. Also only limited amounts of sludge would be generated from residences and schools, plus those facilities having septic tank -sand filter systems. The total volume of sludge projected to be.generated may be less than is presently projected. If you have questions regarding our comments,.please advise. DRG:sju MRMn'R 0TTnTTM TO: FROM: SUBJECT: t �n� 1 DIVISION OF ENVIRONMENTAL MANAGEMENT f�^I November 15, 1984 Richard Peace, Regional Supervisor Mooresville Regional Office Coy Batten, Head Local Programs Planning Branch Forrest Westall, Head Technical Services Branch Allen Wahab, Supervisor Local Planning Management Unit Sludge Disposal - Amendment E Hickory-lbwton Complex Project No. C370389-01 �n / 964 .10iV Transmitted herewith are two copies of the above subject proj ect for the_Mooresville Regional Office and one py- or the Technical S vices Branch These are for your fil s. Please return your comments t this office. jh Enclosure cc: LPMU GPF BURMEISTER, WRIGHT & ASSOCIATES, P.A. ,M Civil Engineering Consultants RESPONSE TO TECHNICAL COMMENTS SLUDGE DISPOSAL AMENDMENT E HICKORY - NEWTON COMPLEX 201 FACILITIES PLANNING STUDY PROJECT NO. C370389-01 OCTOBER 12, 1984 JAc_al Planning Manageme-ni AWt OEM . DNRCn RESPONSE TO COMMENTS AMENDMENT E HICKORY -NEWTON COMPLEX 201 FACILITIES PLAN PROJECT NUMBER: C370389-01 OCTOBER 12,1984 COMMENT 1. What is the bulking material that is to be used? Where is the nearest supplier? What is the cost? RESPONSE Sawdust will be the primary bulking material used in the mechanical enclosed system. The primary suppliers will be the numerous furniture manufacturers in this area. Preliminary conversations with the officials of the furniture plant indicate that costs will be in the range of $6.00 to $8.00 per ton. In the analysis, $12.00 was used for conservative purposes. COMMENT 2. The Conover Southwest Plant and Fairgrove were to be abandoned but are still in operation. When will these plants be closed? RESPONSE These plants will be abandoned as soon as the construction of -the Clark Creek Outfall system is completed. A construction contract has been awarded and completion is anticipated by June, 1985. COMMENT 3. A review of self -monitoring records (3 plants in Conover, Fairgrove, Henry Fork, Hickory NE and Clark Creek) indicate total existing flow during wet months to be in 9.0 - 10.25 mgd range. This is approximately 45-52% of the 20 year flow of 19.4 mgd. Funding will be based on existing needs, i.e. current flow conditions. All cost calculations should reflect this. RESPONSE The regional composting facility will serve as the means of sludge disposal for all Catawba County. This includes not only the flows from the municipalities included in the 201 Amendment, but also from all other treatment plants that discharge to surface waters as well as septage from the septic tanks within the County. In addition, an analysis has been made of the method of transportation of the sludges to the -regional plant. This will affect the capital cost of the facility. - 1 - WASTEWATER PLANTS A list of all the discharges to surface waters in the County were obtained from the Department. This list is attached to this comment. The list indicated that there are 62 wastewater discharges to surface waters in the County including the municipalities included in the 201 Amendment. The following table was developed to summarize the flows. Plant Design Existing Flows Projected Flows Capacity (1984) (1987) Total County 22,944,000 11,884,000 13,660,000 Flows Shown 201 Amendment 19,400,000 9,100,000 10,465,000 Flows not shown in 201 Amendment 3,544,000 2,784,000 3,195,000 As can be seen, there is a total plant design capacity of all the wastewater discharges to surface waters in the County of 22,944,000 gallons. Of this amount, 19,400,000 gallons per day was included in the study and 3,544,000 gallons was not shown in the study. As shown in Column 2, "Existing Flows" in 1984, the total flow in the county is 11,884,000 gallons per day and of this, 9.1 million gallons was shown in the study and 2,784,000 gallons was not. Projected flows to 1987 (the year in which the composting plant will go on line) is shown in the third column. The project flows were derived by assuming that the total plant flow of 22,944,000 gallons would be realized in 20 years. A straight-line projection was then made of the existing flows to the plant capacity in 20 years. This revealed that the total county flow as projected in 1987 will be 13,660,000 gallons per day. Using the same rationale for the flows that were shown in the study, the projected flows would be 10,465,000 gallons per day and the flows that are not shown in the study would be 3,195,000 gallons. A total flow of 13.6 million gallons per day can be justified by the time the compost plant goes on line in 1987. Based on an average of 1.01 tons of dry solids per million gallons of wastewater (from amendment), a total of 13.79 tons of dry solids per day from all county wastewater plants can be justified. SEPTAGE An analysis was also made to determine the tonage of septage that could be anticipated at the regional plant. The basis that was used to develop these numbers is as follows. - 2 - QATE _,TION: F SELECTION %ECONDARY KEY %ELECTION TRANSACTION: NPDE% LIST COUNTY TRX: 5NC KEY: CATAWBA> COUNTY CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA PRESS ENTER TO DISPLAY ADDITIONAL /ABERNETHY X EXTRUSIONS &FIBEARD FACILITY NAME RETIREMENT CENTER RESIDENCE <JERRY V.) v RO LL-CONQVER MFG -LENOJR CHAIR 02 DOGWOOD-%HERRILL% �bATAWBA vCATAWBA 1 �CATAWBA FORD CO %C%BANDY% HIGH %CH CO %CH -BUNKER HILL HE CO- %CH-CLYDE CAMPBELL CO %CH-FRED T. FOARD VNTAWBA � ATAWBA CO %CH-H M ARNDT MID CO %CH -MT VIEW ELEM. ATAWBA ATAWBA CO %CH-%HERRILL% FORD CO SCHIST %TEPHEN% ELE / ATAWBA ATAWBA CO %CH-%T %TEPHEN% HE COUNTRY CLUB �CATAWBA VALLEY REST HOME, INC. SELECTIONS PERMIT TC NC003Oi63 Oi NCO048712 Oi NCO047902 Oi NCO006742 Oi NCO006734 Oi NC0044253 Oi NCO051608 Oi NCO044059 01 NC0034657 Oi NCOO�9297 Oi NCO034584 Oi NC0034606 Oi NC0045438 Oi NCO034649 Oi NCO034592 Oi NC0050920 O1 NCO037494 Oi DEyGN CAP. ISSUE DATE--_ 01/O4/84 -_0 12/14/8i 0 07/02/80_30zro 07/02/86 O9/O1/84 06/21/84 <���o4' 06/21/84_HIM 06/21/84 __7Zu�o O6/2i/84_!!/e90 06/21/84 /OP»o O6/2i/84' 06/21m_/g,"iq 06/21!84 O6/2i/{]4 04/03/84 O6/3 ` �l -CATAWBA / CATAWBA VILLAGE SHOPPING CTR NCO041513 Oj O8/O6/82 5�u�u i9 CATAWBA '' ` CATAWBA WWTP, TOWN OF NC0O25542 01 O5/ 8j -7 �s+*�o - '_-- 2O_ CATAWBA / LAREMONT WWTP-NORTH NC0032662 Oi /_, /�fFoo 21 CATAWBA ACLAREMONT WWTP-%OUTH NC0026549 Oi / / Q, acm 22 CATAWBA /COMM/%COPE COMPANY NCO034754 01 06/18/84 23 �� ��-`un/n°"" CONO .�" .=,"."".u»�n" "", "' `"^ ' 24 CATAWBA NOVER l�WTP-FAIRGROVE NC0023264 Oi O6/2"9/84 25 CATAWBA ^ ONOVER WWTP-NORTHEAST NCO024252 Oi 08/02/84 AT"' ^ -SOUTHEAST 926 21 CATAWBA ~ ONOVER WWTP-SOUTHWEST NCO024261 01 06/13/84 2B CATAWBA �CONWED CORPORATION - FIBER PLT NCO045977 Oi 07/01/83 Woo 21 9 CATAWBA AIN CAROLINA INC. NC6O2368O Oi 07/30/82 30 ' CATAWBA O%% COUNTRY CAMPGROUND 21 NCO022497 Oi71 Z2 33 CATAWBA UKE POWER CO., MAR%HALL S.E. NC0004987 Oi 34 CATAWBA ~'DUKE POWER CO., OXFORD HYDRO NC0004537 Oi O9/Oi/84 O4/O2/84������ %ECONDARY KEY %ELECTION `DATE TRANSACTION: NPDE% LIST COUNTY DES/6N }PTION: F TRX: 5NC KEY: CATAWBA> `-LECTION- � PRESS ENTER TO DISPLAY ADDITIONAL SELECTIONS CAP. COUNTY-... FACILITY NAME PERMIT TC ISSUE DATE------- 35 CATAWBA AT BOY'% RESTAURANT NC003709 01 08/31/82 0,006 36 CATAWBA of YGENERAL ELECTRIC CO.,HICKORY NCO005819 Oi O8/1/R3 37 CATAWBA JHICKORY NORTHEAST WWTP NCO020401 Oi 04/02/84 39 CATAWBA �HICKORY SPRINGS MFG. CO. NCO037141 Oi O7/3O/82 39 q�CATAWBA HICKORY SPRINGS MFG. CO. -METAL NCO060313 Oi / , - 4O CATAWBA ICKORY TAVERN FURNITURE CO NCO034525 01 03/31 '82' /9c�� 41 CATAWBA HICKORY WTI::' NCO044121 Oi O6/0i/84 ly,amc` it CATAWBA / ICKORY WWTP' CITY OF NC0040797 01 09/3O/82 43 CATAWBA . P. STEVENS CO. LONGVIEW 01 NCO004901 01 44 CATAWBA /JACK%ON BUFF CORP NCO047473 01 01/13/81 45 0.CATAWBA LATROBE DIE CASTING COMPANY NCO060658 Oi / / 46 CATAWBA A A CATAWBA MAIDS KNITTING MILLS- INC, NCO006i9O 01 to CATAWBA 52 CATAWBA MID -STATE OIL CO - CATAWBA 57 CATAWBA QNE RIDGE SUBDIVISION NCO050822 01 07/30/82 Wwoo 1980 County Population = 105,208 1980 County UNINC Areas = 64,565 1984 Est. Co. Pop. = 110,000 (from WPCOG) 1984 Est. UNINC Area Pop. = 67,505 Persons/Household = 2.75 Households 1984 = 24,547 No. of Septic Tanks = 24,547 Assume Avg. Tank Size = 1,500 gallons Total Septic Tank Volume = 36,821,344 gallons Assume Pump Tank every 3 years =-12,273,000 gals/year Total Solids (per EPA Lit.) = 38,800 mg/l(mean) Solids per year = 3,970,473 #/year Solids per day (365 days) = 5.4 tons/day Anticipated quantity of solids from septage pumping on a 365-day per year basis is 5.4 tons per day. TOTAL TONAGE The total amount of solids that can be justified on a county -wide basis is 19.2 tons per day. TRANSPORTATION - HAULING VS. DUMPING The original proposal in the amendment was to pump the sludge from Clark Creek Plant and from the Henry Fork Plant to the regional composting facility and haul the remaining in tanker trucks. An analysis has been made of this as compared to hauling all the sludges to the plant. The analysis is presented on the following pages. - 3 - II. Trucking from all Plants Capital - Tankers $ 160,000 �■ Annual Cost Capital 10% for 20 years $ 18,352 0 & M 0 - 5 5 - 10 10 - 15 15 - 20 ■ Trucking $1.05/mile $101,167 $135,171 $169,177 $202,233 Drivers 60,000 60,000 90,000 90,000 $161,167 $205,171 $259,177 $292,233 Total Annual Cost - Capital and 0 & M $179,519 $223,523 $27.7,529 $310,585 P.W. Analysis 0 - 5 years $ 680,359 5 -10 525,055 10 -15 404,915 15 -20 282,632 Total P.W. Cost $1,892,961 P.W. Analyses indicates that neither method is preferable to the other. The local units wish to haul �y tanker truck. The chosen method of transportation is therefore by tanker trucks. On the basis of these changes, capital costs along with a basis of design for the facilities have been updated. These are shown in the table on the following page. F- J r-� A J J J� 1' J COMMENT 5. Please explain why the 0 & M cost over the next 20 years increased so drastically and in particular at the Hickory NE plant. The 0 & M is shown to increase by the following factors over the next 20 years: Conover - 2.45 Clark Creek - 2.00 Henry Fork - 2.55 Hickory NE - 6.93 Longview - 2.05 Justification of these increases should be presented. Inflation is not permitted. Are these increases due to increased flows? RESPONSE The flows from Conover, Clark Creek, Henry Fork and Longview were increased in proportion to the existing flows to the projected plant capacities. The 0 & M costs for the Hickory NE plant were projected on the assumption that the sludge would be dewatered for spreading rather than spreading liquid sludge, as the case is now. The increased 0 & M costs are results of the dewatering of the sludge. COMMENT 6. Reference Appendix D of original submittals - Static Pile. a. Explain what equipment (type and size) is involved with the $603,000 equipment cost. b. Explain type/size of super structure that will be built for $524,000/$624,000. C. The decision not to treat runoff with a lagoon was a good one since compost runoff usually has a BOD5 level of 2000 mg/l and lagoon treatment has been known to create odors. Was the new solution of pumping supernatant/runoff to the plants considered for static pile as well as mechanical enclosed? RESPONSE a. Appendix D in original submittals reflects costs obtained from a reference given in the original report, "An Economic Analysis of the Camden Sludge Composting Facility". In this reference, static pile with capacities of 3, 13, 26, 50, and 100 tons per day were compared. Figures and quantities for the 20-ton per day facility were derived by extrapolation. mom b. The $603,000 amount for equipment was derived from the above reference. This amount includes costs for a blending system, front end loaders, a screening system, sludge transfer pumps, temperature monitoring equipment and conveyors. Super structure costs include buildings to house equipment. Actual building sizes and components are a function of final design. Published references were used as a guide for the report. C. The new selection of treating supernatant from the thickener and filtrate from the dewatering devices at the regional plant is to discharge to Clark Creek Outfall, which flows by gravity to Clark Creek Wastewater Treatment Plant. No pumping of supernatant or filtrate is required (only sludge is pumped). This applied to the mechanical enclosed system which has no leachate or runoff. The static pile system, however, required runoff and leachate treatment. The volumes from these sources would be greater than the treatment plant capacity and, therefore, was not considered. Several static pile systems have been visited including Camden, N.J., Morganton, N.C., and Valdese, N.C. These facilities do not appear to be able to process sludge on a year round basis, simply because of the exposure to the weather. There was also an odor problem at these facilities. The basis for our investigations was to define a facility that is reliable and not subject to these problems. We chose the mechanically enclosed system to meet these criteria. COMMENT 7. Other less expensive methods of dewatering at the individual plants should be considered. An upgraded process does not have to be identical to an existing process if a less expensive method is available. RESPONSE Other methods of dewatering at the individual plants were considered. The plants that would need additional dewatering equipment would be the Hickory NE plant, the Hickory Henry Fork plant, the Conover at Northeast plant and the Conover Southeast plant. All the methods considered were very similar in cost, and what little cost difference there would have been would not make any difference in the present worth analysis of dewatering at the individual plants versus dewatering at the regional plant. -10- COMMENT 8. Reference Appendix D of original submittals - Mechanical Enclose. Explain the type and size of building proposed. Explain the major difference shown in 0 & M of dewatering of individual plants vs. dewatering at regional plant. RESPONSE Buildings and super structures for the mechanical enclosed system include supporting structures for the bio and cure reactors, conveyor systems, blenders, and withdrawal devices. Additional building requirements are for dewatering equipment administration facilities including a laboratory. Facilities will also be provided for housing and servicing the transportation equipment. Actual sizes and details will be developed in the final design. Cost estimates were based on cost information from similar facilities. The attached figure provides some idea as to the arrangement of the building. We do not have a site plan and consequently cannot provide the orientation of these buildings. The buildings both interior and exterior will be concrete or precast concrete. The cost d regional p locally wi will also as well as Henry Fork costs are locally COMMENT ifferences in 0 & M costs for dewatering locally and at the lant lies solely in the dewatering portion. Dewatering 11 require continuation of existing practices. This method require immediate improvements at Hickory's Northeast Plant additional capital improvements within two years at Hickory's plant and at Conover. The primary difference in the 0 & M due to duplication of manpower and energy costs of dewatering vs. dewatering regionally. 9. Explain the difference in bulking agents used in the static pile and mechanically enclosed. Provide details on type, amount used, etc. that would explain the $116,000/year difference. RESPONSE There is a significant difference in the bulking material requirements for the mechanical enclosed system vs. the static pile with regard to quantity and quality. For instance, the bulking material requirements for mechanical enclosed system are 0.65 to 1 for bulk material to sludge versus 2.0-2.5 to 1 for the static pile system. The static pile requires a coarse material such as bark or wood chips, while the enclosed system can utilize a wide variety of material including fine sawdust. -.11- PRECAS'f CONC. EXTERIOR CbNC� -EXTERIOR-- - THICKENERS NOT SHOWN — BURMEISTER, WRIGHT & ASSOCIATES, P.A. C-1 Eng✓ ".g C—'s fw+ wnr.. I pEWA'�ERI N G I I I I I Rio -REACTOR _ 51 LO I I g'7-Uu GAI,A6 E �j10- REAC'(O 12\ - SI LO I a I � I m i I I I _o CU F1E REACTOR I _I 51 L O i I I CARBOW STOP OFFICE _ -PRE AS'r GONC- E`�'(ERlbR SI LO I I O lo 11 45! D" 5z'- oil I � PLAIQ NO SCALE GON GEpT L4Y0UT COMPOST FACILITY AMENDMENT NOVEMBF-R ) 14 �4 I _ IL ] Based on local costs prevalent at Morganton for the static pile, the first five years of operation at the regional plant would average a production of 11.08 tons of sludge per day. This would require j 11.08 x 2.25 = 24.93 tons of bulking material at a cost of $16.25 per ton, this represents $148,000 per annum. For the mechanical enclosed system, bulking material requirements are 11.08 x 0.65 = 7..20 tons per day. Sawdust costs are estimated (conservatively) to be $12.00 per ton. This represents annual cost of 7.20 x 365 x 12.00 or approximately $32,000. COMMENT 10. Why wasn't windrow considered? + RESPONSE . Windrow composting was considered as an alternative to static pile composting. However, the static pile system was chosen for the following reasons: 1) Less land area required. 2) Less runoff volume to treat. -i COMMENT 11. Have design parameters been presented in such a manner as to allow for l competitive bidding by other types of mechanically enclosed systems to assure costs will be reduced? F RESPONSE �J As a point of reference, we are still in the study phase of the project Q and are still essentially in the concept formation stage. Design parameters will be developed in detail during the design phase of the project. Other types of mechanically enclosed systems will be considered (j during the design phase. COMMENT 12. Sludge characteristics often change. Will the proposed pumping method have the necessary safeguards to handle this possibility? C� RESPONSE r j In consideration of Comment 3, pumping of sludges from Clark Creek and Henry Fork will probably be eliminated in favor of hauling the sludge to the regional facility in tankers. IJ -12- i COMMENT 28. A public hearing is required at which the project and user charges are presented. From this hearing an affidavit of advertisement is required along w/minutes and a list of attendees. RFSPnNCF The tentative schedule for the public hearing is December 18, Hickory City Council Meeting. There will be no increase in user fees required as a result of this facility. COMMENT 29. A complete management plan will be required before Step III. This plan will have to be adopted by the local residents and governments and must be approved by the Division of Environmental Management. RESPONSE The management plan will be prepared during the design phase of the project. The development of the management plan will include several management alternatives and several methods of charging the individual municipalities for processing of sludge. The complete plan will be submitted prior to or with the construction plans for approval by DEM. so l• _� rf !a9 '� :.'u - ti ;• .._ -- � • ;•. _ • it - �.� - "_'.-' '� :i •r! t- +" � �i-' —_ � ra4 . 'l •� _ . a to .. �.. J �' \ 900 ,\A1 ^� • 1 `l /fit- a.,f _ -� /9J9 `4 J ? \ r, 1 47Y. flu go AN VA r q . �� � � P" �y—.---r�� ., `i \mac .,_•'i- '' '��d .. .. property of Finger Area to which sludge will be applied --Buffer Zone .91 '�'. "� ti �L Y^..�;, ' �'� � rad2 `�`" � i��'' ..r�-� •-s-.�_��11 r... ��.i _v'� � 'Yt�-� r � ` a .,f- aof •ca •�. . 1f c r :a--�Yr -- _ �_ '� ��_ .�_y. is -�� a �'��- _ �...I-as -� "t act• - _ -'+�? - t N i 400' C-9. UJFL.L r*x. K a, S. R. 2021 'U, 00 c qq r i Of it j'ill.-`, -illy Zi.{' . Yt fi� f 1� O -tA All 9A I �rP a° - +�, � �: ,�,+��, � '�` �r,�..,,,' > .` .'fit« � ,� �, � .`'� t� `' ._ 'I 4E. AYW Ij .114 : 4� N 11. 01 44: 3., 97 v, All, 7N i"7 0.9) 13 .74�4 co 0 N . C . DIVISION OF ENV IROr[MENTAL MANAGEMENT STANDARD _ .' • •,: AGREEMENT FOR THE LAND APPLICATION OF WASTE SLUDGE ON PRIVATE LAND. NAME OF WWTP : TT6nry Fork' P1 ant WASTEWATER TREATMENT .PLANT OWNER OF WWTP: City of Hickory LOCATION OF WWTP:Sandy Ford Road just south of Hickory TYPE -OF SLUDGE liquid - - FARM NO. FIELD NO.. LOCATION`OF'LAND Twelve miles southeast of Henry Fork Plant : OWNER OF PROPERTY Dr: Robert Hart III. .l q LESSEE OF PROPERTY •City. of,Hickory: LAND USE OR CROPPING PATTERNS INTENDED USE OR DISPOSITION OF CROPS Fescue The undersigned land owner or his representative hereby.. permits the �itv - of Hickory _. -{ hereinafter referred to as the Per_mitt•ee, to apply sludge from the --Henry Fork Plant' Wastewatet Tteatnent Plant upon the I&hd at the.lodetEbn as .cleperibed in G e attached documents in -accordance with the restrietjons., stipula-.:'::'. tions and exceptions shown below. The landowner or his representative receives,•in_:. consideration, full use of the nutrient valueof the applied sludge while-the-Permittee: receives, in consideration, 'the use of the land described :above for the' disposal •of ,j: •r:.:�;:• digested -sludge. This agreement shall remain•in effect for an initial period 'of"' ( ) years. Following the initial ( ) year period, this 'agreement --shall remain -in effect from:one year to the next year: until cancelled as stipulated below. The undersigned -land owner or his representative.::;. and the Permittee agree to abide with the following restrictions and stipulations. until':.'- such time as written notification, given ninety (90) days in advance, .modifies.or;:cancels --this agreement. RESTRICTIONS: Either: party can discontinue service at any. time. .�;�•' - �- SLUDGE APPLICATIM ACC' (Cbntinued) LAND 011NER August 13 1984 DATE PII3hbITT1;E NORTH CAROLMA MAj1'I3A COLMY I, the undersigned Notary Public, do hereby certify that Dr. Robert Hart, III , personally appeared before m this day and acmowledged the due execution of the forgoing instrument.- ItiIESS rrV hand and notarial seal this 13th day of August 7 19 84 TN Eby Commission moires {gjC1LLE F. SANDERS NOTARN,n(C[�. C� CATAMP, 11-22-85 ., ` Y PUBLIC �w lfAv v PI or j tk If I V m s �' 14 � _` `/ Lt . i l ` - • � � �; ,+ , ,4 } ♦ 2 i oar 7L .----—r� - ,� --� POPs5~ ro tZ" z r"'�x r Ai ' -�= _ 4 _ r1 I\.:: l�.s' . s e" ,. _ -�r"' -i c � -ir 'it 1 1 � � =2n '= • k / - , �Y � �r � ✓- 3 �. 7%'�S 1 ..� � !�� � �' _�A+ .tf �/w%Xr0�4q if4(�,y 41 w r r 1 t 1 s^ n fi 26 • � ..+ y 5 .F j �,$. �.,r--r:= ¢.k, r� „�:• 'x �" T. s � "ex r j t a;{ � I 1 GG �; /i b fj' `. S y kU '�. V.A�7♦ t 19 n - < y - . p s 1 ^ � �".r','�"''�3 ��r �"`': Z� '3 �. r _ `"O £ l• f'1 • d q r 1E y i j' L. - .� - __ _ � _ �. �� _ '"y ,fig ::f"S��► i _ Qpy rr z� _1,r " v -- -. \ - \ 'll I J Fill Wei 03 j 9' 11 I "� — -- cto/ • i `� eeol, a iI I I I. ;' 1 (. • _ l . l ,�fz/2/ _l.— '„ ( t,� � � \i� "1; I t,fa�(_I`•�I ,I I %, `l�.- - \ � �YfU;;� .i LI � ' I' � -` l.. � ,' ._� � Rn'Y?` � .��caA'�,\?� '\l 1'•. i �`� _I ;- I� N'\ I I I •/ _"c���`,,]] '_ � �,y ��..a��+tts � -. �-,�/.X' �_l , ,i 9r , • I, ��'-: �r,� � I . �� j • '' - I I / II' I v�1 iI'�a x, y + ,,.r r Y4� • `'' • ladvy.) n\ i'/ r # •A J \ —' � .{�C ,. 4• * J �fi- dl;�,•Ml ,."� I ! `� f (. b' � is l ' I ,. .. '/ .'/ uiut- . ^ b t� ,\f ` (. , • i ! �i/ 1 I �t`� p p' pH ,tAa ,j i� ... i^ �{ ,� ;�'t'.•;:��".• � 11 I _ _ � � I , 1 _ I ` � 1, '% •II r IS6 Q I i • l \'j odor ciob � �, .I ' �.ilL' il. � ('; .. _. �'.. ` �," I r'r �; ) '! - 1 �--•� I lid -'r• � - ` � � Leo/�r l t it � eE'ol>,i � f .... — , � i \ ,}1,. '� 1 I � i II .l ,' V�!•I. , I'.tJ� : � \'.l It I �.~' ` MAGUIRE/BEEEP. � rxsxx��u/nc ----'----�-=' ---'-�������� ` unoup January 30, 1985 ' Mr. ThermOO Horne North Carolina Department of Environmental Management Mooresville, North Carolina RE: Hickory Land Application Permit Dear ThermoD: Attached are three (3) copies of the DEM noDdischarge permit application forms and supporting data for the referenced project. Also included is a one hundred dollar ($100.00) check for the application fee from the City of Hickory. If there are any questions or if further information is required concerning this application, please contact me. Yours very truly, Chuck 3hue, P.E. cc: Jerry Twiggs CE3/sw L^`I /",'/,*` /'.` '' ' ` ,'� '.� ` ^�',p`' '' '/� ''.,. /' � / '`�''` ',w '- n',A^,` PERMIT APPLICATION FOR LAND APPLICATION OF MUNICIPAL SLUDGE HICKORY, NORTH CAROLINA The City of Hickory currently uses the method of land application for final disposal of the digested municipal sludge generated at the Henry Fork and Northeast wastewater treatment plants. The purpose of this application is to acquire a permit for land application on seven (7) additional potential sites. The sites are identified as follows: 1. Landfill area, Hickory Airport 2. Baxley/Reeves Property - Alexander County 3. Bowman Property - Alexander County 4. Finger Property - Catawba County 5. Griffin (Moyor) Property - Catawba County 6. Hart Property - Catawba County 7. Sherrill Property (Sherrchew Farms) - Catawba County The following information is submitted in triplicate for evaluation of the sites: 1. Permit application 2. Site evaluation and addendum prepared by Dr. A. R. Rubin, Extension Specialist Biological and Agricultural Engineering,.North Carolina State University 3. Sludge Analysis 4. Soils Analysis for each site 5. Topographic maps for each site 6. Property map indicating buffer zones 7. Location map of monitoring wells per NCDEM for certain sites 8. Permission forms from property owners Buffer zones and tree lines are indicated in green on maps and are minimums as stipulated in a paper entitled "Requirement for Wastewater Sludge Disposal in North Carolina" (The Regulatory -Perspective)" by Dale Crisp. All known potable water wells, water courses and residences are identified on the maps with appropriate buffers. The areas to receive digested sludge are highlighted in yellow. D F M USE ONLY North CarolinaI)c•p.+rtmenl of Nawtal Resource:. and (:onuuuuiP\`� Ds•.i�rloF�m��ui I Permit Number: I:uvironmental Management Commi�.�iuu - � / _ r NO\-DISCIIARGE PERMIT APPLICATION* ' in arcnrdancc with N.C. General Statutes Chapter 143, .Article 21 County': Catawba Applicant (name of board, individual, or others): Application Dete: City of Hickory 1 22 85 Project (name of city, village, town, sanitary district, establishment); Hickory,North Carolina FOR: Non -Discharge Treatment/Disposal Facilities Brief Project Description: ❑ Pretreatment Facilities Land Application of digested municipal sludge ❑ Sewer Collection System (private) frcan the Henry Fork and Northeast Wastewater ❑ Extend Sewer and Se.wet Systems (public) Treatment Plants. NATURE OF WASTEWATER: Catawba County ❑ Sewage ❑ Sludge/Industrial Waste Other Waste From (sewers, pretreatment facilities, treatment plants): Serving (city, institution, industry): Henry Fork, Northeast City of Hickory In,(q yme of treatment plant): Tributary_I/A q (name of water course): 11VV ffi� 1 j�J ' At (location of treatment plant): N/A Nome and Complete Address of Engineering Firm: Maguire/Beebe P. 0. Box 2646, Spartanburg, South Carolina 29304 Treatment Works Capacity to Serve (name of project): (no, yrs.) Average Daily Gallons Sewage or Waste Flow: )For r NA Affect Overall Reduction in Pollution (not applicable for sewer projects): N/A Estimated Costs: B.O. D. (5-day 20`� C) Toxic Materials (specify 9 ench, add pages if needed) p, % Sewers S % Pumping Station S Suspended Solids % % Treatment Plant S TOTAL, SOLIDS % Y•. •::; •..{:.;.•.•{.;. °' ;r •�>.•. . f, Other (s pe c i f y ) Coliform Bacteria % TOTAL TOXIC MATERIALS% Estimated Completion Date: Applicant assures that proposed works will be constructed, supervised, operated and maintained in accordance with approved plans and specifications or approved changes thereto. Print Name: fin• Jerry Twiggs Till-Publle, Utilities Mailing Address: cit O Hl9 ' Dfr-ec or P. �, �x 1, Signature: .", A Ow-t `� �`" Hicko (J r ry, N. C. 28603 I Fill-in ALL spaces. If not applicable, enter N/A. 2, Secure appropriate signature (mayor/city manager for municipality; chairman for sanitary district board; owner/proper official of corporation; or legally constituted board or commission in charge of proposed works). A letter of authorization is required from proper official if design engineer or other agent signs application. 3. Submit to N.C. Department of Natural Resources and Community Development, Environmental Management, Raleigh, NC, the original and first copy of application, 2 sets of finalized plans, specifications and other supporting data as required by Commission Rules. NOTE: Application reviews are scheduled on receipt of COMPLETE information, Generally, 30 days are required for pollution abatement projects; 90 days for other projects For Assistance, call the State Central Office 919/733-5083, P.O. Box 27687, Raleigh, N.C. or: *Asheville (704) 253-3341 *Mooresville (704) 663-1699 'Washington (919) 946-6481 *Winston-Salem (919) 761.2357 159 Woodfin Street 919 North Main Street 1502 North Market Street 8003 Silas Creek Parkway Extension Asheville, NC 28801 Mooresville, NC 28115 Washington, NC 27889 Winston-Salem, NC 27106 'Fayetteville (919) 486-1541 *Raleigh (919) 733.2314 *Wilmington (919) 256-4161 Suite 714 Wochovio Building Box 27687 7225 Wrightsville Avenue Fayetteville, NC 28301 Raleigh, NC 27611 Wilmington, NC 28403 G 0 rry OF HicKoRy soTJ cLP�I`:JSLJC UTILITIES DEPARTMENT AIRPORT PROPERTY - HICKORY MUNICIPAL 1. Shown on topo map is where sludge will be applied, property lines, wells, surface water, drainage, and location of residences. 2. Sludge will be hauled by tanker true]: at the rate of 3500 gal. per tr-ck load and dispersed, site will not be harvested. 3. Sludge is stored in drying beds. 4. Land to be used 109 acres. 5. N.E. Waste Grater Treatment Plant location is 5 miles northeast of site. 6. Henry F6rk Waste Water Treatment Plant location is 6 miles southeast of site. 0 P. 0. BOX 39B HICKORY, NORTH CAROLINA 2BB03 (7041 322 - 2605 � ' kFP � ro.m�m� FARM LOCA WE pp_ 'FOP SECOND CROP (On YEAR) |NO / ! / '^~. �r! , 21o' / co ` 10,75 . . . . . . . . . . . x 6 ft�72X Lu ti N 732,000 I -I I C KOR Y MUNICIPAL AIRPORT s I y Aj o:- 5. Al Fs t15S7 72 �s3y,f i r v N• o'`- r F.y ,- n cam. �. y W ` jrys _•'S`C4.d. f S.GBr3a E. ; ylp• L /' ; �° ;7'C .� 46 1- 4 23 w0/ N l p D v_ N � U �Y, V �0' ° Z�� g' 1o0.6r rl• G °a 5 a 15°00'• _n.20'' 0 N• �6�00 2c c.o • 71 0.0, It77.a g . r q��S.,\ o aM ? E o J 0 5.0' ry3.c; , GVR 4755 IV Nk. 2U '70 1 'N�7*0 ."71 (ELLENDA L E*OZ 7 TT F_- t. Ki, �_c Lf e, e v .5 f Area. to which sludge will. be applied. Buffer Zone W .44 Drainage area j! FL'fiD-$h1P C" XV U rr (Dy// to Qt Cle IL F j-1 0 �1744 11?, 1 — 4z7_- 1141 Qk' Iv- 7) .4 ZZI 41 U jF Ch let. ell, M. kl� I, • j�jl 11 it • 1 U \ t ( It • �• k .. � -'ice-// � }1�+�`-{ �'.. 1 S •� _"T �/ � 11 {{�l � ��:=_r `• JAI if 44 all ,� /, t _ / / // • • ° • • _ 4v1,�'� �rt Ltd ` •� � • • • � �/ \ � .. "� 1 \ �• •� 1 .N 10O'I RE PORT 10/15/8 TO. 6A PT TA FARM 12 kMPLE NO I . Mg-% Y; M-1 Yn-! CU-! S-1 Sal NO3N NH4N 0 046.. - .. i CROPTO BE�TREATMENT FOR SECOND CROP (OR YEAR) ° • P205 i K 2 0 i Mr j CU i Yr 6 Mn I ! ! I NC AMPLE PRE\ PoC, p5g,4p. Mn-I Yn-! CU-! 8.1 SSd NO3N NH{Po I CROPTOBETREATMENT FOR SECOND CROP (OR YEAR) F20F K 2 0 Mp Cu ! 1 1 i t No SAMPLE PRE\ - - NO pyg-9y. Mn-1 Yn-I Cu-I S-! _BSI - NO3N NHQN I CROP TOBETREATMENT FOR SECOND CROP (OR YEAR) " P2C-5 KZO Mg i Cu 2n $ Mn 6 NO' SAMPLE. PRE1° 1; ( .'P. , �V',- -CROP TOE REATMENT FOR SECOND CROP (OR YEAR) • ° .- P205 -Ka0 Mg - ,..Cu Mn SE N01 SAMPLEry PRE0- .. _ NO. 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T` „?i`!_'�� {^l •af.: it ?,r �; � r F `�' -- --------------------------- SOIL TEST REPORT REPORT NOo 07113 AGRON:)N{IC DIVISION, N.C. DEPARI MENT OF AGRICUITURE BLUE RIDGE ROAD CENTER. RALEIGH, N.C. PHONE: (919) 733-2655 10 / 1 S/ 84 COPIES SENT TO: X COUNTY EXTENSION CHAIRMAN TO: RE -EYES, W. D. RT 1 BOX 3290 GENE HANES HICKORY TAYLORSVILLE NC 28681— HU17T SANDERS HICKORY. FARM LOCATION (COUNTY): r• f P �r t of 11 tT^. 12 FIELD INFORMATION TEST RESULTS ` SAMPLE PREVIOUS CROP —T APPLIED LIME FERT. LAST CROP say--t Ht+4% YV;V CEC pS y, A,.--� H I^'- —�`( I P P-1 K�I Cr,.+A, Ai -' '!: Mrrl NO. CLASS , _.� . a Zn-1 Cu-r S-I SS-1 NO3N N1i$N Mc Y• TrA P G K.,O 2 5 .... 'k tt - .. I .,.. ;; 1 � � I (030I :. — y SUGGESTED TREATMENT FOP, FIRST CROP (OR YEAR) " I: SUGGESTED TREATMENT FOR SECOND CROP (OR YEAR) " • CROP TO BE GROWN LIME N F O K O M—� C�• Zr. J B 2 5 2 r Mr. SEE CROP TO BE!� ?OWN 1 Lrhir , N P205 I K20 M CL Zn I f NOTE- i' 1 B Mn i S I NG i , 1 { I FIELD INFORMATION.. _ TS • TEST RESUL SAMPLE PREVIOUS CROP NO APPLIED LIME FEQ?. LA$7 CF?P S;y, HM_gC 4 C_,t;,;• I W.'V I CEC, I _ SS-'+' i A= i p�-%`-A�;! P-d - K-1.. .{ .:Ce. RM19.%-- MmI i Yn-1 -- `-Cu-t 6 I SS-! .Np3k NH4NT �_ Mo Yr 7rA P205 I K20 III{ '� - _ .. •_ •� i .�Yo { 1 4,4. SUGGESTED TREATMENT FOR FIRST CROP (OR YEAR) SUGGESTED, TREATMENT FOR SECOND CROP (OR YEAR) " • CROP TO BE GROWN UME T1 P„O K 0 M E S Cc Yn i B + Mr. Sc: C^-GP TO BE :cOW4 LVJc N` P205 K20 ( Mg Cu Zr, B Mn I NC, _ S NO I .:.. ! PLE PREVIOUS CROPNO. - APPLIED LlNIE FEP.T. LAST CROP cLAss HM-" W' V T;A t P205 K20 ) SUGGESTED TREATMENT FOR FIRST CROP (OR YEAR) CROPTOBEGROWN LIME N_ - P206 I K20 Mg Cu Zn —Is 1 F6 r: SEE NGTE _ TEST -RESULTS"' - PH F-i i li' { Ga;ir: tUS,-".0 tdnt Yr.-I Cu- T• S-I - SS-1 ND�N WHBd D t 1 .. fz. _- SUGGESTED TREATMENT FOR SECOND CROP (OR YEAR) • • TORE 3ROVr'ir LIME j N P�05 K2G M6 Cu Zn 8 Mn Si I NO' FIELD INFORRMAiT'40IN .. SAMPLE PREVIOUS CROP APPLIED LIME FERT. LAST CROP NO. PAC ) 60rt HM-% --CL,►85 WIY _.._ `CEC ,EIS-% ... ; =. - TESTRESULTS° Ae '� �- � �K t �'C°-% -' M Cudt103N _ i 1}5b ' - Mn-1 Zn _ SUGGESTED TREATMENT FOR FIRST CROP (OR YEAR) a" - -`:CWOR TO t35 OROWM ¢-.: -i.. - N. SUGGESTED TREATMENT FOR SECOND CROP (OR YEAR) ._Ltt+� ., .1Z06 .:.lC20 _' .me L Mn 'SEE CROP 70 GROWN LIME N P O - " ' - NOTE ' - 2 5 K20 M® Cu Sn ' B MnSE 7cluZr .. .. _ . .. -.. I NOT FIELD INFORMATION - z - SAMPLEfry•PREVIOUSCROP ..,. ... ::. :•• ....' :-SWL ,n ' c i. i%•-n ,; TEST S� SiiiT Ott rS,';.t?: $. 'i.C., .. ,. .+,....: .., .._ NO. APPLIED LIME ,HM-% FERT. LAST CROP C1A6;, WryY i �S-% Act pff ,• i-1 .,. _ K•I r .^Co.�b . :•r: 9b• Mn•I Zn-1 but Mo. Yr. TIA P205 K20,_V .. s•1 .. NSA - NO ro NH N 4 N, , ..� .., t �4r• _ -c- 1�i - -. c;1. �+� _ _ s.�.t. [c- i..� Jrr SUGGESTED TREATMENT FOR FIRST CROP (OR YEAR) " * ! r CROP TOfEG110WN •LIME SUGGESTED TREATMENT FOR SECOND CROP (OR YEAR) _N P205 1S O Me Cu Yn '0 Mr. SEL CRUPTOOEGHUWN lIM[ N P20F K20 NOTE Mg Cu Zr, 6 Mn SEI i NOTI TEST RESULTS IN r fa.t. uu;lt Soil Class MIN' = Mlnera' - ,r..'__' 85 S = Ba S3turat 1111-AT KIENT, Ibsis unless Specified e rr: ti. of C: C p.q r'c - R4 .;•,et:e^,. }; Uf CFC NG-, N = Nitratt- N, r:., :;^•' ' M O - M,nera! Organic - Ac = AC!df*, •r,eo I ,)) crr.' pr.:, 1 _ r _ .ti,�n;lanese Ind+•f NH , r\ = Antrno:;lu7', m u- i! _ - ; IP,'j 1 • Zul ' OHG = Or4,&nl', HM % = Hwtuc Mahe•. p,I pfl = Hvd,ope:. ,,:,: Zinc- 1r;;{.:' Na = Sndlan;, rnr,.l ';.,.,r.. r.. rv, .:cr. h.' itA';, = Mup:,r•t.:„+" B Born'': r•nt by vol. ' P . = Pnc::.p:, Ut u:: tn:Jr. G. I l_np;r+ir•:7:,,. = •- W`V _ Wt+r ht Dc• Volume a'crn • a - _ A-� F..tal. b. - � : - ;• •.,•. ., . _ _ It.; .: C ;' - C.uc•;•• II MI. _ N��;�}r., •, CEC = Cafi�n E,uh Cap . n:i•1,100 (- Ct, 9 = f,!. .{I•'. µ..r ' r' _ �'+c: : uitu: ,nr1P, ,u1uh�. . S.,`• rip. 1t ., `v � f+Si L-F:Vf" is Cj LtOS[iOrlBtri t' SE: f' S!JI)�,ICtper7l nl f118TfJrlBi Ref>,r) SUPPLFN11-fNTAL NIA'TERiA� AND BACK, OF FC)R F..!RlHE,c Di't/;` AGREEMENT FOR THE LAND APPLICATION OF WASTE SLUDGE ON PRIVATE LAND NAME OF WWTP: Northeast. OWNER OF WWTP: City of Hickory WASTEWATER TREATMENT PLANT LOCATION OF WWTR: Rt 2 Box 990 Hickory N. C. 28601 TYPE OF SLUDGE liquid FARM NO. FIELD NO. LOCATION OF LAND Rt. 1, Box 329E, Taylorsville, N. C. 28681 OWNER OF PROPERTY LESSEE OF PROPERTY LAND USE OR CROPPING PATTERNS pasture land INTENDED USE OR DISPOSITION OF CROPS fescue The undersigned land owner or his representative hereby permits the City of Hickory hereinafter referred to as the Permittee, to apply sludge from the' Northeast Wastewater Treatment Plant upon the land at the location shown as described in the attached documents in accordance with the restrictions, stipulations and exceptions shown below. The land owner or his representative receives, in consideration, full use of the nutrient value of the applied sludge while the Permittee receives, in consideration, the use of the land described above for the disposal of digested sludge. This agreement shall remain in effect for an initial period of ( ) years. Following the initial year period, this agreement shall remain in effect from one year to the next year until cancelled as stipulated below. The undersigned land owner or his representative and the Permittee agree to abide with the following restrictions and stipulations until such time as written notification, given ninety (90) days in advance, modifies or cancels this agreement. RESTR I CT I ONS : EITHER PARTY HAS THE RI(R1T TO DISOONTINUE THIS AGPUEKM ' AT ANY TBIE. LAN OWNE . DATE PERMITTEE NORTH CAROLINA �CATAWBA COUNTY 1 I, the -undersigned Notary Public, do hereby certify that •�, QsC�� , personally appeared before me this day and acknowledged thd due execution of the foregoing instrument. WITNESS my hand and notarial seal, this o day of j 1984. a, Notary u is My Comm. expires: /—/r �° N. C. DIVISION OF ENVIRONMENTAL MANAGEMENT STANDARD AGREEMENT FOR THE LAND APPLICATION OF WASTE SLUDGE ON PRIVATE LAND NAME OF WWTP: Northeast Plant WASTEWATER TREATMENT PLANT OWNER OF WWTP: City of Hickory LOCATION OF WWTR: Old Cloninger IIill Road TYPE OF SLUDGE liquid uI-11,quyl♦iI71 FIELD NO. LOCATION OF LAND Rt. 1, Box 329D, Taylorsville, Tq. C. 286S1 OWNER OF PROPERTY Ddr. W. D. Reeves LESSEE OF PROPERTY LAND USE OR CROPPING PATTERNS INTENDED USE OR DISPOSITION OF CROPS The undersigned land owner or his representative hereby permits the City of hickory hereinafter referred to as the Permittee, to apply sludge from the Northeast Plant Wastewater Treatment Plant upon the land at the location shown as described in the attached documents in accordance with the restrictions, stipulations and exceptions shown below. The land owner or his representative receives, in consideration, full use of the nutrient value of the applied sludge while the Permittee receives, in consideration, the use of the land described above for the disposal of digested sludge. This agreement shall remain in effect for an initial period of ( ) years. Following the initial year period, this agreement shall remain in effect from one year to the next year until cancelled as stipulated below. The undersigned land owner or his representative and the Permittee agree to abide with the following restrictions and stipulations until such time as written notification, given ninety (90) days in advance, modifies or cancels this agreement. RESTRICTIONS: PERMITTEE NORTH CAROLINA CATAWBA COUNTY 1 (� 1, the undersigned Notary Public, do hereby certify that L(z�z� personally appeared before me this day and acknowledged the due execution of the foregoing instrument. WITNESS my hand and notarial seal, this day of 198jr LUCII_LE F. SANDERS NO i r•RY PUBLIC � CATAWBA COUNTY �° Notary u c My Comm. expires: ;N. C. DIVISION OF ENVIRONMENTAL MANAGEMENT STANDARD. AGREEMENT FOR THE LAND APPLICATION OF WASTE SLUDGE ON PRIVATE LAND 4ME OF WWTP• Henry Fork Plant WASTEWATER TREATMENT PLANT WNER OF WWTP: City of Hickory DCATION OF WWTR: Sandy Ford Road Just south of Hickory YPE OF SLUDGE liquid FARM NO. " FIELD NO. OCAT I ON OF LAND Off SR 1144 in Catawba County WNER OF PROPERTY Mr. Kenneth R. Moyer ESSEE OF PROPERTY .AND USE OR CROPPING PATTERNS NTENDED USE OR DISPOSITION OF CROPS Fhe undersigned land owner or his representative hereby permits the City of Hickory iereinafter referred to as the Permittee, to apply sludge rom the Henry YorR Pianl Wastewater Treatment Plant upon the land at the location shown as described in the attached documents in accordance with the restrictions, stipulations and exceptions shown below. The land owner or his representative receives, in consideration, Full use of the nutrient value of the applied sludge while the Permittee receives, in :onsideration, the use of the land described above for the disposal of digested sludge. This agreement shall remain in effect for an initial period of ( ) years. Following the initial year period, this agreement shall remain in effect from one year to the next year until cancelled as stipulated below. The undersigned land owner or his representative and the Permittee agree to abide with the following restrictions and stipulations until such time as written notification, given ninety (90) days in advance, modifies or cancels this agreement. RESTRICTIONS: LAND OWNER li - i - DATE PERMITTEE NORTH CAROLINA CATAWBA COUNTY I, the undersigned Notary Public, do hereby certify that Kenneth R. Moyer , personally appeared before me this day and acknowledged the due execution of the foregoing instrument. 1st November WITNESS my hand and notarial seal', this day of 1984• LWILLE F. SANDERS NOTARY PUBLIC Notary Public CATAWBA OOUNTY, N. Q My Comm. expires: 11-22-85 ., BOWMAN PROPERTY OFF'" SPENCER ROAD STATE NUMBER 1441 1. Shown on topo map is where sludge will be applied, property lines.,; wells, .surface .water, drainage, ri.and location of residences. 2. Sludge will be hauled by tanker truck at the rate of 1600 gal. per.truck load and dispersed: Site will not be harvested. 3. Sludge is stored in digesters. 4. Land to be used 53 acres. 5.'N.E. Waste Water Treatment Plant location is 6:2 miles .northwest of site. N e P. O. BOX 39B HICKORY. NORTH r'®ROi INIA PRPvnr=t r-7nAl inn ��r,� Of HICk CITY OF HICKORY. A[�A DOA.T[0 POST OFFICE BOX 398 • HICKORY, NORTH CAROLINA 28603 ® 704/322-2605 ' 2 ia7�.Ts. { - 6q COuN�. Public Utilities Department Or NATURAZ ur�c> s AND \ July 11, 1986 1" Mr. Thurman Horne NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT P. 0. Box 950, Mooresville, North Carolina 28115-0950 SUBJECT: Analysis of Sludge Dear Mr. Horne: Attached you will find a copy of the sludge analysis run in June, 1986. Should you have any questions, please advise. Sincerely, �t�n Wm. er� Twigs Public Utilities Director WJT/bb Attachment Bio-Chem Laboratories Ibst Office Box 40 Granite Falls, North Carolina 28630-0040 Date: 6-30-86 Customer: AMSCO C/o Mr. Frank Post P. O. Box 568 Clemmons, NC 27012 Sample I. D.: City of Hickory, Waste Sludge Sample Date: June 1986 Parameter Concentration Units Solids 99+ % PH 3.0 S.U.'.s Chlorine 0 mg/L T.K.N. 214 mg/Kg Nitrate -Nitrite 15.1 mg/Kg Ammonia Nitrogen 0 mg/Kg Potassium 137.5 mg/Kg Phosphorus, T. 720 mg/Kg Cadmium 1.1 mg/Kg Copper 33.6 mg/Kg Chromium 18.1 mg/Kg Lead 1.26 mg/Kg Zinc 50.0 mg/Kg Mercury 0.051 mg/Kg Arsenic 1.03 mg/Kg Nickel 2.42 mg/Kg Note: All analyses performed by a certified laboratory. Reported by, BIO-CHEM LABORATORIES Signed: Member Commercial laboratories Association of CITY OF HICKORY IROORVO RATED 2 POST OFFICE BOX 398 • HICKORY, NORTH CAROLINA 28603 • 704/322-2605 1874 y 6q COuN�. Public Utilities Department June 20, 1986 Mr. Thurman Horne NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT P. 0. Box 950 Mooresville, North.Carolina 28115 Dear Mr. Horne: Attached you will find a copy of the report submitted by our sludge haulers. Please check and advise if you have any changes we need to make. Should additional information be needed, please advise. WJT/bb Attachment Sincerely, '1 0 dr Wm. erry Twi Public Utilities Director N C. D p P T 'or, �rArU C01,1A3U d . ' CES AA,D JUIV 301986 RIPISf®N OF ENJIPIWRIGITAL 11AtdASEliFyl 196®RESVI(LE REGIONAL �FFIG { Lv STATE 4 North Carolina artrnent of Natural eye Vices . mmunity Development James B: Hunt, Jr., over r James A. Summers, Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT October 11, 1984 Mr. Jerry, Twiggs Pu—Util-i-t-ies-Director City of Hickot- Post Office Box fi���8603 Dear Mr. Twiggs: Mr. Hueitt-Sanders and I visited several sitesfor sludge disposal in - Catawba and Alexander Counties on October 4, 1984, The purpose was to locate sites for monitoring wells. I understand that Dr. Rubin, Soils Scientist, has evaluated all -of_ -these sites. His comments have _been incorporated_ in. the two (2) permits that have been issued and will be cited in those sites still to be permitted. Mr. Sanders and I did not visit the Airport site. If Hickory still plans to use this site, I will return and make monitoring well locations. Please advise. I have enclosed maps showing well locations on both the permitted sites (Mauser and Bowman -.Catawba Co.) and the sites yet to be permitted (Finger and Griffin - Catawba Co. and Baxley and Bowman - Alexander County). Copies of these maps are being forwarded to the Water Quality and Groundwater Sections in Raleigh. Therefore, there should be no delay in issuing permits for the new sites. If this Office can be of further service to the City of Hickory, please contact me. Sincerely, .���' ,�. Richard R: Peace, Jr. Regional Supervisor RRP:sju cc: Mr. Hueitt Sanders Water Quality.Section Groundwater Section Mooresville Regional Office P.O. Box 950, 919 North Main Street, Mooresville, N. C. 28115-0950 Telephone.7041663-1699 An Equal Opportunity Affirmative Action Employer s �.. CITY OF INDOR PO HAT C.D 1874-79. 6q COUP\ July 20, 1984 1i1r . - Rex Gleason N. C. DEPA-CMEN'T OF NATURAL RESOURCES & 031 1UIL=)' DEVE OPivIENT P. 0. Box 27687 Raleigh, N. C. 27611-7687 Dear Mr. Gleason: Attached you will find an application (in triplicate) for an additional field for sludge application to be approved on Application ;rAP\T 003458. Also, you will find two topographic maps of the Robert Alauser property which has already been inspected by your office. A check in the amount of $100.00 is enclosed for the application fee. Sincerely, Wm. ' Jerry Ztviggs Public Utilities Director WJT/bb Attachments P. ®. BOX 393 HICKORY, NORTH CAROL8g' A 23333 (7043 322 - 2605 APN 003458 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT RALEIGH APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER FROM PRETREATMENT FACILITIES TO OTHER WASTE sTER TREA'IIME]Nr FACILITIES, SEWER SYSTEIVB, SEWER SYSTEM E =SIONS, AND WASTEWATER TREAT FACILITIES NOT DISCHARGING TO THE SURFACE WATERS OF THE STATE Filed By: Name P. 0. Box 398 Hickory, N. c4Address) 28603 DEM—EO NO. 1 1-17-79 +1 1 M July 19, , 19 84 TO: NORTH CA.ROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF NATURAL RESOURCES AND COA9MUNITY DEVELOPMENT Gentlemen: In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, application is hereby made by Public Utilities Deparlmezit (Name of board, individual or others) of the City of Hickory , in the county (Name of city, village, town, sanitary district or establishment) of Catawba , to the North Carolina Environmental Management (Location of Project) Commission, Department of Natural Resources and Community Development for the approval of the accompanying plans, specifications, and other data submitted herewith covering the MW44t0= of sludge disposal site and for a "Permit" for the discharge of _s_lidcre (sewage, industrial waste or other wastes) from the Henry Fork Plant and the Northeast Plant (sewers, pretreatment facilities, or treatment plant) serving City of Hickory into (Name of municipality,institution or industry, etc.) (Name of treatment plant) or ground waters, tributary to at (Name of water course) (Location of treatment plant) The plans for the proposed works have been prepared by City of Hickory . (Engineering Firm) of P. O. Box 398, Hickory, N. C. 28603 (Address) It is estimated that treatment works will provide adequate capacity to serve the City of Hickory for a period of 2 years, at which time it is estimated the average daily sewage or waste flow will not exceed gallons. It is further expected that the treatment works will affect overall reductions in pollution as follows: B X .D.(5-day 200C) %, suspended solids total solids %, coliform bacteria %, and toxic materials*. The cost of the proposed works is estimated to be: sewers $ , pumping station $ , treatment plant $ , other $ The works will be completed on or before . 19 The applicant hereby agrees that the proposed works will be constructed in strict accordance with the approved plans and specifications or subsequently approved changes therein and further agrees to place its operation under the care of a competent person and to maintain and operate the plant according to the best accepted practice and in accordance with the plans and specifications approved by the Commission. Signature: L Title: Public Utilities Director City of Hickory Mailing Address: P . O. Box 398 Hickory, N. C. 28603 *Specify percentage reduction for each toxic substance, using additional sheet, if necessary. CKo,,p�. CITY OF HICKORY NU �lq Ni G\' j90 e- ~ s v� INCORPORATED = PUBLIC UTILITIES DEPARTMENT 9` 1874-79. Y y 6q cooN� July 20, 1984 Mr. Rex Gleason N. C. DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT P. 0. Box 27687 Raleigh, N. C. 27611-7687 Dear Mr. Gleason: Attached you will find an application (in triplicate) for an additional field for sludge application to be approved on Application #APN 003458. Also, you will find two topographic maps of the Robert Mauser property which has already been inspected by your office. A check in the amount of $100.00 is enclosed for the application fee. Sincerely, Wm. Jerry Twiggs Public Utilities Director WJT/bb Attachments P. 0. BOX 398 HICKORY, NORTH CAROLINA 2BB03 C7041 322 - 2605 SOIL TEST REPORT, AGRONOMIC DIVISION, N.C. DEPARTMENT OF AGRICULTURE. REPORT I40.14160 BLUE RIDGE ROAD CENTER, RALEIGH, N.C. . PHONE: (919) 733-2655 COPIES SENT TO: " 12100182 X COUNTY EXTENSION CHAIRMAN TO: T7AUSER, ROOERT s 10 25TH ST NE H i CKORY NC 28601- • FARM LOCATION (COUNTY): J rATAWAA 12 FIELD INFORMATION '- - ,,,",TEST RESULTS •'• --- SANOLE IRE VIOUS CROP APPLIED LIME FE RT. LAST CROP ,._C ASS i HM% -; ,WN r. .CEC „BSX A?-'r pN •.'PI j,JK.r( 3}, ;•` G-% ;r-MP%':'I "p,Mn-I iml Cul SI ,55.1 NOaN Ma, Yr. T/A PZOB KZO -,;. ,• .. .•-t1S.1 [r y at A .•- _...l 65+11051'1 .e T711 l� -.. --1 SOYBEAMS 12 81 2. 19 19 'MYfI ,0.2 1.02 d.0: 93.'; 0.4 6.� 009,• � 0.2 26.8. 166+ 051 J55 SUGGESTED TREATMENT FOR FIRST CROP (OR YEAR)-- c ° SUGGESTED TREATMENT FOR SECOND CROP (OR YEAR)•• CROP TO BE GROWN LIME N PZ05- KZO M. Cu Zn 'B Mn SEE NOTE CROPTOBE GROWN - •:'LIME H P O Z 6 K 0 Z MP Cu Zn B Mn SEE .. NOTE ALFALFA E 0.0 10-30 1 L0�230 040-060 0 0 0 3. 0 12 LFALFA; H."..` ;;0:0 `;;I ;0 120-140 030-050 0 C 0 2.0 0:] 12 FIELD INFORMATION " '' 'a -TEST. ••,!.l RESULTS:",- SIMPPLE APPLIED LIME FERTNo..LASTCROP •, SO HM% {,Wry ' ::CEC yBS%? Ac pH ` SS-1 MP. Vr, T/A PZ05 KZO IPII11005C"OP •: - . 1 093+ 1103 51 .: .. - -c' SOYCEANS 12 81 2. 19 19 MIN 0.3 1 Ll'` -4.y1. 84. 0.8 b.Q 013 6'6; 5:4 2.1.4 166+ .035 045 0l. SUGGESTED TREATMENT FOR FIRST CROP (OR YEAR).. ` - •. ;, a>• +' 'rr"'I t SUGGESTED TREATMENT FOR SECOND CROP (OR YEAR)** "'• CROPTOBEGROWN - 'LIME N PZ05 KZO Mp Cu Zn B Mn SEE CROP TO BE'GROWN ,-': 'I, LIME N .!t; P205 KZO MP Cu Zn p ;.Mq' SEE . NOTE ..r :. i'E:+�l i.: Ir:. r , . .� ' NOTE ALFALFA E 0.6 10-30.: 2,OG-220 Ob0-08C 0, 0'' `0. 3. 0' .12 LFALFA°'M ' I'- 0.0' '' ' 0 '"' 110-130 040-060 0 0 0, 2.0 0, I? - FIELD INFORMATION '� t2 --- .,. .. .,,. „a ,�.,a_,TEST..RESULTS!.:., �v:.}% � ••• .. .,,' .:.., ;'::-,: SAIAPLE NO. PREVIOUS CROP. pPPLIEO LIME FERT. LAST CROP SOIL -HMX WN CEC • B&% Ac PN #.'. :!:P1+. _., 11 x.l. �°'%.. t1. ,. MTX;. •, ii Mn.l Zml C I - SI•. -...,55.1..' AN03N; c. NHAN- Na CLASS _ - ` Q M IS 'i ' J _... Mo. Y" T/A PZOE KZO SJ .�. 1 f _ t `,�• SUGGESTED TREATMENT FOR FIRST CROP (OR YEAR)'*' - SUGGESTED TREATMENT FOR SECOND CROP (OR YEAR)** CROP TO BE GROWN LIME N, " PZOB :KZO MB Cu Zn B .:. Mn. SEE CROP TO BE GROWN •: LIME : :r N'�'.::t : :` . ,PZ05 ' '-' KZO '- Mu Cu Zn B 'r Mn ' SEE . .. .. r • :.l',. t .NOTE r:t r�;..• ' . {; ,., ,:. { _ •- f _ NOTE ""FIELD INFORMATION-"'`t"`-' ' " ew '„ T•EST'RESULTS - -y 9ANOLE PREVIOUS CROP - APPLIED LIME. FERT. LAST COOP rCSOIL�LA55 OHM-% WN , CEC ., BS%,, Ac f' pH -�1 , Yri K•If G% f Mp% LMn-I Z 1' Cut 1 •' 31 SS, NOGN NHAN' N, �[r T/A PZOBN.. SUGGESTED TREATMENT FOR FIRST CROP (OR YEAR)-- .;{�• �:,;;',� SUGGESTED TREATMENT FOR SECOND CROP (OR YEAR)••" CROP TO BE GROWN LIME N P O Z 6 K 0 Z MP Cu Zn B Mn SEE CROP TO BE GROWN • LIME ,F(rN Lt; �, .P O Z B .- K O 2 M P Cu Za , �.p Mn ' SEE . NOTE - NOTE •'t - _ FIELD INFORMATION , • n .,; _'. , •..:. �,' ;t `.:�. .. ''- ' :..x NEST LL RESULTS."-" . -: SAMPLE NO. IOUSCROP 'APPLIED LIME FEAT. LASTCgOP SOIL' ;,HM-y6 WN CEC ` tA} "-BSX [ A � PH n}? P I ti K l Y , G % .0 ! 1 MO % J 1M -I Zn l " C 1 ' NOeN �PFIIV �. CLASS t..,•'Y�. i.J.. :il.} ld .fir P .-T . .H:'. i, .. .',{i , R, fl: 10' M•, Yr. T/A.� P205 KZO SUGGESTED TREATMENT FOR FIRST CROP OR YEAR)- .:,. �:?, '..� SUGGESTED TREATMENT FOR SECOND CROP (OR YEAR)**' CROP TO BE GROWN LIME 'I - N !.I ` i p.ZOfi •, 'f 'i,.: KZp,',JJI,.. ,_'Me_ ,, Cu.r:, j Zn ;.: )a, •8,iy: ii Mn • I"SEE 'NOTE CROP TO BE GROWN LIME N _ PZOS '�:,KZO.„ I:I MP,� -� Ca 1' Zn •; - ��8-Ili Nn :: SEE „ I r- ,, -. Irfl'1yr f� if l,:��- ! �I,-'! ( j:•�.i. eL• .- ] :l! �.a - NDTE 2. ' 11 5!%l! :)'Q , .f1, rI„ is-. • TEST RESULT b IN.C. tests Wiu'not compere directly'to numbers obtained by other methods.) ; te;o,t " -TREATMENT, Ibs/a unless specified Sall Class: MIN - Mineral BS-%- Bose Saturation, %of CEC Mg•% - Magnesium, %of CEC: -: > NO,N - Nitrate N, mg/dm' ' LIME: T - tone/a, M - Ibs./1000 sq, ft. K,O - Potash, M - Ibs./1000 sq. ft. M-O - Mineml-Organic Ac - Acidity, meq/100 cm, Mn-I - Manganese Index 'NH,N - Ammonium N, mgldm - N - Nitrogen, M - Ibs.11000 sq. ft. Mg - Magnesium ' ORG - Organic PH - Hydrogen -Ion Activity - Zn•I - Zinc Index Na'Scdlum; meq/100 em r' p,0, - Phosphate, M - Ibs./1006 sq. ft. Cu - Copper HM.%'- Humic Matter, Percent by vol P-1 - Phosphorus Index - Cu.] - Copper' Index \ s - , W/V -Weight per Volume, g/em' K I Potassium Index :; S•I Sulfate Sulfur Index I .- CEC- G11on Exch. Gp meq/100 cm Co-%, Gldum, %of CEC SS•1' Solublo Salt Index '=• $ Test Level is 4 Uestio nab Ia. See supplemental material. r-. �� . ..READ SUPPLEMENTAL MATERIAL AND BACK OF, -REPORT. FOR FURTHER DETAIL Zn - Zinc ' B - Boron Mn - Mena.. t "ice_ t _�_ t f n•rh -1 t� it �.A .n't € -xtn'ss,;'� N r----------------------------------------------------------------------------------------------- t � PROFESSIONAL SERVICES GROUP, INC. COMPOSTING FACILITIES & SERVICES Composting Services Professional Services Group, Inc. (PSG) has unsurpassed experience in the operations, maintenance, and management (OM&M) of residuals management and composting facilities. PSG provides full contract OM&M services for composting the solid wastes, yard wastes, wastewater biosolids, and industrial residuals found in every community. The technical complexity, finanical burden, regulatory demands, and public concerns of the disposal of these wastes make composting using PSG's experience and contract services an attractive alternative to many local governments. PSG provides a well -managed and professional approach to composting operations. We comprehensively and successfully address the various challenges surrounding composting facilities and at the same time, yield numerous technical and financial advantages to the participant communities. Under PSG contract OM&M, we take full responsibility for the composting facilities, guarantee compliance with regulatory agency requirements, ensure odor control, and promote the beneficial use and marketing of the end products. The ability to convert organic wastes into a beneficial and marketable soil product using an "environmentally friendly, safe, and non -odorous" composting operation requires the special expertise and skills of PSG. Our composting services are grounded in our unsurpassed practical experience, technical knowledge, comprehensive maintenance, proactive management and public relations, and proven leadership in the industry. We provide our composting services at a fixed cost and ensure that we meet the objectives of the compost facility owner and community and thereby yield the benefits of composting. PSG provides the owner and/or community the various services necessary for successful composting, including: E Compost facility OM&M Facility start-up and troubleshooting E Process control and plant optimization E Odor abatement and management { E Community relations and public outreach M Process and product quality assurance/quality control 2 Compost marketing and beneficial use distribution I r---------------------------------------------------------------------------------------------- Composting Facilities PSG operates more municipal residuals management and composting facilities than any other contract OM&M firm in the country. PSG's practical experience and proven 1 success in the implementation of technical knowledge and expertise in composting process 1 and odor control, as well as equipment maintenance and facility management in the United States in unmatched in the industry. PSG is proud to have successfully refurbished and revitalized several state-of-the-art composting facilities by effectively controlling/reducing j offensive odors. Highlights of our composting facilities and OM&M experience include: I E PSG operates a biosolids composting facility in Baltimore, Maryland, as part 1 of a design, build and operate project for the Northeast Maryland Waste Disposal Authority. The Baltimore City Composting Facility (BCCF) processes 210 wet tons (45 dry tons) per day of biosolids generated at the Back River Wastewater Treatment Plant to produce 18,000 tons of compost a year which is marketed as Eckology Compost to various customers and utilized for numerous beneficial end uses. PSG utilizes and thereby recycles wood wastes, including sawdust and pulverized wood pallets as the carbonaceous amendment and bulking agent for the in -vessel composting process. PSG started up and currently operates the 14.3-DTPD in -vessel biosolids composting facility in Bristol, TennesseeNirginia. PSG was instrumental in working with the Cities' engineering firm, general contractor and system supplier to make numerous modifications to improve operational problems discovered during the start-up period. PSG received, processes, and utilizes yard wastes and tree trimmings as the carbonaceous amendment and bulking agents in the in -vessel system. The finished compost product is an "Exceptional Quality" residuals product and successfully marketed to several customers and beneficial uses as Bristol ORGROR High Organic Compost. PSG has full marketing and distribution responsibilities with a guaranteed annual revenue to the Cities from the sale of compost. In Hickory, North Carolina, PSG began operating the 20-DTPD Regional Composting Facility, which is a $8.5 million `state-of-the-art' in -vessel biosolids system, previously shutdown by EPA in early 1992 because of extreme and chronic odor problems. PSG provided the expertise for the design and construction of the $1.5 million odor control systems additions and Modifications, as well as the successful start-up and continuous operation of the residuals dewatering and in - vessel composting facilities since start-up in early 1995. The 6,000 tons of Catawba ORGROR High Organic Compost was successfully distributed to numerous local farmers as a soil amendment and natural organic fertilizer, and also the product was marketed to a nearby sod producer and landscapers as mulch. In the first year of operation, PSG developed and implemented a comprehensive product marketing and distribution plan to generate a base of customers to increase revenues, with profit sharing with the RCF's Consortium of owners. '---------------------------------------------------------------------------------------------- -----------------------------------------------------------------------, Z PSG successfully corrected the mechanical deficiencies, designed, and installed a comprehensive and effective odor control system at Schenectady, New York's 15-DTPD in -vessel biosolids composting facility. PSG provides OM&M services at the facility without offensive odors and mechanical problems. The $7.5 million composting facility has been continuously operating since mid 1992 and produces 11,000 tons of Exceptional Quality" compost which is marketed and distributed as Schenectady ORGROR High Organic Compost. PSG utilizes and thereby recycles different wood wastes, including sawdust, pulverized pallets, and high carbon wood ash as specific ingredients to an amendment recipe for the wastewater residuals. PSG has full marketing and distribution responsibilities for the compost product and has a revenue sharing relationship with the City. IE PSG contracted with Wright County, Minnesota to provide OM&M services for a new municipal solid waste (MSW) composting and materials recovery facility (NW) with a capacity of 202-TPD. PSG's services provided start-up, pre - commissioning, and long-term product marketing and distribution services, with an incentive, revenue sharing basis with the County. This $15.8 million facility is typically processing 159 TPD of MS W of which, 78 TPD are composted, 25 TPD are marketed recyclables, and the 56 TPD of residue is sent to landfill. After the composting process, 68 TPD of finished compost are marketed by PSG as the Wright Stuff primarily to the beneficial uses of land reclamation as landfill cover material and to agriculture and residential horticulture as soil amendment. The following table summarizes PSG's unequalled and diverse OM&M experience of large size and high technology composting facilities: HIGH TECHNOLOGY COMPOSTING FACILITIES COMPOSTING FACILITY TECHNOLOGY (TYPE) CAPACITY (WTPD) COST ($1,000) Baltimore, MD Paygro 210 14,000 Bristol, TNNA Taulman 65 7,000 Hickory, NC A-S-H 80 8,500 Schenectady, NY American BioTech 75 7,000 Wright Cnty, ;T'T Buhler 202 15,800 TOTAL 632 52,300 i Other PSG composting operations and bulk materials processing and marketing include: E As part of our contract OM&M services as the Southbridge, Massachusett's wastewater treatment plant, PSG is responsible for the Town's 5-DTPD biosolids composting facility, which utilizes aerated static pile technology. Wood waste is used as the bullring agent and wood ash is added as an odor control amendment. As part of our operations in Cleveland, Tennessee, PSG is responsible for the dewatering and out -sourcing of industrial residuals to off -site composting from the wastewater treatment facility at the M&M/Mars plant. PSG prepares the residuals and coordinates the hauling and composting operations with the sub -contractor. The 860 tons per year of biosolids from our wastewater operations in Gatlinburg and Pigeon Forge, Tennessee are prepared for beneficial use and delivered by PSG to the co -composting facility owned by the Sevierville County Solid Waste Authority in Sevierville, Tennessee. As part of our operations in Cleveland, Tennessee, PSG is responsible for the dewatering and out -sourcing of industrial residuals to off -site composting from the wastewater treatment facility at the M&M/Mars plant. PSG prepares the residuals and coordinates the hauling and composting operations with the sub -contractor 0 In Jackson County, Michigan, PSG provides OM&M services solid waste disposal facilities including a 200-TPD resource recovery facility and disposal of ash residue produced at the facility. [] In Puerto Rico, PSG provides composting services of biosolids via static pile systems as part of our OM&M responsibilities for 69 wastewater treatment plants for the Puerto Rico Adqueduct and Sewer Authority (PRASA). ----------------------------------------------------------------------------------------- , i Provided in the following two tables are summarized 1995 composting operations and residuals processing information for PSG's five largest compost facilities listed previously. 1995 COMPOSTING OPERATIONS COMPOSTING FACILITY RESIDUALS (WTPY) AMENDMENTS (WTPY) COMPOST (WTPY) Baltimore, MD 47,925 43,830 81,440 Bristol, TNNA 420 250 475 Hickory, NC 10,115 6,980 6,090 Schenectady, NY 12,295 7,525 10,880 Wright Cnty, MN 23,400 0 17,680 TOTAL 94,155 58,585 116,565 1995 COMPOSTED RESIDUALS COMPOSTING FACILITY RESIDUALS (TYPE) LOADING (DTPD) SOLIDS (%DS) Baltimore, MD AD Biosolids 38 21.5 Bristol, TNNA Raw Biosolids 5.5 28.5 Hickory, NC Raw Biosolids 9.5 27.5 Schenectady, NY AD Biosolids 10.5 22.5 Wright Cnty, MN MS W 45 TOTAL .1 T- 108.5 25.0 1 '---------------------------------------------------------------------------------------------- Composting Approach PSG's approach to composting is grounded in our technical and management expertise, odor management, community relations, and productive marketing and distribution. PSG views a well -managed composting operation offers numerous advantages for providing an "environmentally friendly" method for handling domestic and industrial residuals and convert these wastes into marketable product. PSG has unsurpassed experience with simple and complex composting facilities which have been plagued with a myriad of problems, including excessive O&M costs, frequent process upsets, regulatory non- compliance, mechanical breakdowns, odors and environmental nuisances, inability to market the end product and lack of public support. Under PSG's contract OM&M, we take full responsibility for the composting facility and guarantee compliance with regulatory agency requirements. The owner and/or community continues to own the facility and equipment, and determines the long-term planning and 1 utilization. PSG meets the owner's objectives by providing technical and management expertise at a fixed cost, which eases management responsibilities and compliance with environmental regulations. PSG's professionalism and comprehensive approach, ensures the community will be ensured a beneficial and productive composting operation. PSG hires and trains the employees, and provides fixed OM&M costs to produce significant cost savings achieved through operating improvements and innovative process control procedures. PSG emphasizes residuals quality assurance/quality control (QA/QC) to monitor the composting process and ensure reliable operations and desirable product. PSG implements comprehensive maintenance programs to prevent premature equipment failures and shutdowns, and thereby preserve the owner's and/or community's substantial capital investment. Odor management is a top priority at every compost facility PSG operates. Our odor management programs include atmospheric modeling; laboratory identification of odor -generating compounds; characterization of fugitive, point -source, and area odor emissions; fine-tuned air handling; automated odor treatment; and continuous management of the facility's odor control systems. We are highly experienced in the design and retrofit of effective odor control systems for existing composting facilities. We also identify odor generating sources at the facilities and implement operational procedures to mitigate and/ or eliminate production of foul emissions. r---------------------------------------------------------------------------------------------- Provided in the following summary table is a summary of PSG's experience with various complex and large scale odor control systems at our in -vessel compost facilities. COMPOST ODOR CONTROL COMPOSTING FACILITY TECHNOLOGY (TYPE) TREATMENT (STAGES) CAPACITY (CFM) Baltimore, MD Mist Scrubbers Two 50,000 Bristol, TNNA Biofilter Towers Dual 11,700 Hickory, NC Wet Scrubbers Three 72,000 Schenectady, NY Wet Scrubbers Two 46,100 rWright Cnty, MN I Biofilter I Sin le 24,000 TOTAL 203,800 The success or failure of a composting program often hinges on obtaining and maintaining public acceptance. PSG places a high emphasis in community outreach and public relations and we view this OM&M activity as an on -going function. In the communities we serve, our role as a corporate citizen encourages the implementation of pro -active communication and positive outreach to the general public about our composting operations. The involvement, feedback of concerns, participation in educational activities with neighborhood residents and businesses nearby our composting facilities is vitally important to the development their acceptance and sustaining thier confidence. We devote considerable time and efforts in cultivating an atmosphere of trust, reliability, honesty, and availablility at our composting operations and facilities. We respond with open and sincere communication and provide accurate information and personalized involvement to address any misconceptions, concerns, or perceived problem which may ; exist regarding the composting process. Our public relations and community outreach programs will result in a beneficial composting operation and public/private partnership. r-- I I I I I I I I I I I I I -------------------, I I Compost Marketing & Distribution PSG provides compost marketing and beneficial use distribution services for our OM&M contracts. Most of our contracts have net revenue sharing relationships with our clients, and some even have guarantees with respect to compost sales and profit. PSG develops a conceptual compost marketing and distribution plan at each our compost facilities. The implementation of the plan is based on our development of a strong market foundation which can achieve productive beneficial use, reliable sales and maximium revenues. The combination of a winning marketing strategy and flexible distribution plan enables PSG to achieve reliable product sales and thereby generate revenue for the finished compost products generated at our facilities. PSG's compost marketing and distribution efforts are based upon the following activities: 0 Reliable quantity and consistent product quality 0 Characterization and research of product quality and applications E Product identification, advertisement and promotion 0 Market survey and assessment of targeted customers and beneficial end users 0 Compost utilization trials and demonstrations E Membership and participation in professional organizations and tradeshows E Public presentations, community projects, and facility tours E Technical support and workshops with regulatory agencies F Compost product availability and education to facility owners and public citizens PSG takes a comprehensive approach with realistic goals for establishing a year round demand and revenue stream. The overall program strategy for each of our compost facilities is based on our success to sell and beneficially distribute the products in a local and regional bulk market, where the demand for the high organic compost exceeds the supply at each operation. This winning strategy is achieved through generation of multiple products, utilizing volume and price discounting, oil site storage, and flexible distribution. We take full responsibility for the compost production, products development, quality assurance/quality control, packaging, pricing, advertising, inventory management, product storage/staging, loading and delivery, technical support to customers, public education, and training of compost benefits and utilization to stocking dealers and end users. 1--------------------------------------------------------------------------------------------- I I I A key ingredient PSG's success in compost marketing is the identification of the compost products at each facility, which recognizes the owner and/or community, i.e. Bristol ORGROR High Organic Compost or Schenectady ORGRORHigh Organic Compost. PSG has filed a United States Service Mark Application with the U.S. Patent and Trademark Office for the mark: ORGRO High Organic Compost & tree design with the associated description of services (International Class 35) pertaining to the marketing of compost for others. This federal trademark recognizes ORGRO High Organic Compost as the products generated and marketed from PSG operated facilities. PSG also registers a unique product name at each facility with the respective Dapartments of the State and we obtain Certificates of Trademark Registration for the identification of high organic compost products derived from the processing of biosolids at our in -vessel facilities. The following table summarizes PSG's 1995 compost marketing and sales for our five largest and high technology facilities. 1995 COMPOST MARKETING & SALES COMPOSTING FACILITY PRODUCED (CY) MARKETED (CY) SALES (%) Baltimore, MD 44,665 18,270 40.9 Bristol, TNNA 5,850 8,225 89.0 Hickory, NC 18,745 18,745 5.7 Schenectady, NY 26,420 27,090 100.0 r—Wright Cnty, MN 23,400 16,715 13.5 TOTAL/AVG. 1 119,080 89,045 49.8 PSG guarantees that the compost generated at our facilities fully complies with all applicable Federal regulations and State standards. The owner and community can have the highest confidence that the compost products are environmentally safe when used as directed. The biosolids compost products generated at PSG's operations can be characterized as dry, stable, mature, non -odorous, and fit'for the market place. The compost products are humus -like soil material which have the desired appearance of being dry, friable, consistent particle size, fine textured, and dark, rich in color. r----------------- i i ------------, i Our compost product QA/QC programs include extensive testing for various market driven parameters, including cation exchange capacity, conductivity and soluble salts, nutrient content (N-P-K), carbon to nitrogen (C:N) ratio, water holding capacity, organic matter content, volatile organic acid content, stability, maturity, seed germination rate, and plant growth. Process monitoring and product QA/QC testing by PSG personnel are performed routinely at our compost facilities to optimize facility performance and maximize market revenues. We procure and use state-of-the-art field equipment and instrumentation, i.e. infrared solids analyzer for moisture content, compost multiplexer for temperature and oxygen contents, Solvita test kit for maturity, Dewar Vessel for stability, radish seed for germination, and water cress seed for phytotoxicity and plant growth. After careful and detailed characterization of the compost quality of each product we make available to the market, PSG communicates to numerous potential customers and targeted end users the many benefits of compost, including: E Slowly releases organic nitrogen as a natural fertilizer for sustained plant growth IEI Provides essential micro -nutrients, minerals, and trace elements, which are not found in common fertilizers 0 Conditions soil with increased organic matter and water, and nutrient retention for vigorous plant growth IEI Provides a soil environment which is favorable to aeration, root growth, and nutrient absorption 0 Decreases soil compaction and erosion, and prevents nitrogen loss to ground water E Provides biological control of soil -borne plant pathogens and suppresses turf diseases 0 Reduces the amount of more expensive soil additives, chemicals, and fertilizers to topdressing mixes and growing media We sell and distribute the compost products in bulk as an effective soil conditioner and natural organic fertilizer for the following beneficial applications: 0 Agriculture and horticulture 1] Landscaping and mulching Nurseries and greenhouses 1 1] Sod farms and turf management 0 Topsoil production and materials blending E Athletic fields 'and golf courses 2 Final landfill cover IEI Land reclamation IEI Public works and municipal/government projects '--------------------------------------------------------------------------------------- r---------------------------------- ------------------------------------------------------------ The following table summarizes the 1995 compost markets and beneficial uses for our five in -vessel facilities, based on a volumetric percentage of customers and distribution. 1995 COMPOST MARKETS & BENEFICIAL USES MARKETS/ BENEFICIAL USE BALT. (%) BRISTOL (%) HICKORY (%) SCH'DY (%) W. CNTY (%) Agriculture 1 20 62 1 34 Horticulture 12 0 2 2 5 Landscape/Mulch 52 74 6 34 0 Land Reclamation 0 0 0 11 40 Municipal/Public Works 5 6 27 5 21 Sod/Turf Management 25 0 3 31 0 Topsoil/Blending 5 0 1 3 16 1 0 TOTAL 100 100 100 100 100 PSG promotes the utilization of compost as a natural and renewable organic finished soil product which is suitable for a variety of beneficial applications and end uses. The benefits of our compost products can be achieved for various uses by the following recommended application rates and methods of utilization: Landscaping - For landscaping flower beds, plants and trees, add 1" of compost and work into the top 3" of existing soil. The optimum soil amendment mix requires the addition of about 33% by volume of compost to the landscape area; mix thoroughly to at least 5" depth. For new annuals, perennials, plants, shrubs and trees, add 2" of compost and mix with the top 5" to increase mixture to 40% by volume. Remove excess soil and water thoroughly, including entire root zone, for saturation and best results. IE Mulching - For surface mulching applications around flowers, landscape plants and trees, apply a 2" layer of compost. Add uniformly on surface around entire beds and trees and avoid excess buildup to ensure optimal growth and water distribution. Repeat mulch applications in early spring and in fall to suppress weeds and maximize appearance. 0 Topsoil and Sod Production - Incorporate 2" of compost into the top 4-6" of soil and mix thoroughly. Use a lower rate of 33% by volume on relatively fertile soil and a higher rate of 50% by volume on low grade sandy loams or infertile soil. Uniformly apply 3-4 cubic yards (cy) per 1,000 square feet (sf) of surface area to be sodded and irrigate for germination and sod establishment. '---------------------------------------------------------------------------------------------- ' r------------------------------------------------------------------------------ Turfgrass and Topdressing - For establishment of cool season turfgrass (fescue, bluegrass, ryegrass), incorporate compost by rototilling 3-4 cy per 1,000 sf of lawn into the top 4-6" of soil. Broadcast uniformly and sow small -seeded grasses (bluegrass) on 1 surface and then top dress with 1 cy per 1,000 sf of seeded area and water thoroughly. Apply 11/Z cy per 1,000 sf of lawn after sowing larger -seeded grasses (fescues) to cover for germination and root establishment and water thoroughly. For existing warm season grasses (bermuda grass, zoysia), apply the same rates in the spring and % cy per 1,000 sf in midsummer as a top dressing over seeding for best results. © Nursery Container Media and Potting Mixes - For nursery stock and container growing media and potting mixes, blend in equal parts of compost with other suitable materials, (i.e. peat, vermiculite, perlite, bark, sandy loam or pine fines) with a maximum rate of 33%by volume. Do not over apply compost to prevent excess nitrogen in the growing media or inhibition of high growth yields. Water thoroughly and drain mixes several times before planting and after transplanting to prevent any salt injury to plants. If needed, grind or sift compost to produce fine -textured potting media for optimal growing contact, seed germination, moisture availability, and organic and nutrients balance. PSG utilizes independent research laboratories and leading compost scientists in the product marketing and utilization field, i.e. Woods End Research Laboratory, Composting Council, Compost America Holding Co., E&A Environmental Consultants, Inc., Organic Supplements Inc., University of Maryland, North Carolina State University - Cooperative Extension Service etc. to analyze each aspect of our compost products and utilization programs to ensure market acceptance and support our growth in the industry. PSG's network of technical support, coupled with our extensive practical experience in the production, marketing, and distribution of compost products places us as the largest and premier practicioner of the biosolids compost industry. As summarized in the following table, our proven track record over the past five years, demonstrates our abilities in the marketing, beneficial use and distribution, and revenue generation of biosolids compost products. 1991-95 BIOSOLIDS COMPOST MARKETING & SALES COMPOSTING FACILITY MARKETED (CY) REVENUES ($) PRICE ($/CY) Baltimore, MD 116,785 565,635 4.85 Bristol, TN/VA 8,225 23,475 2.85 Hickory, NC 18,745 3,665 0.20 Schenectady, NY 84,915 214,780 2.55 TOTAL/AVG. 228,670 807,555 7-3.55 PROFESSIONAL SERVICES GROUP, INC. 1995 COMPOSTING OPERATIONS COMPOSTING FACILITY RESIDUALS (WT PY) AMENDMENTS (WT PY) COMPOST (WT PY) Baltimore, MD 475925 435830 81,440 Bristol, TN/VA 420 250 475 Hickory, NC 10,115 61980 6,090 Schenectady, NY 12,295 71525 10,880 Wright Cnty, MN 233400 0 17,680 TOTAL 94,155 58,585 116,565 s 0 PROFESSIONAL SERVICES GROUP, INC. 1995 COMPOSTED RESIDUALS COMPOSTING RESIDUALS LOADING SOLIDS FACILITY (TYPE) (DTPD) (0/oDS) Baltimore, MD AD Biosolids 38 21.5 Bristol, TN/VA Raw Biosolids 5.5 28.5 Hickory, NC Raw Biosolids 9.5 27.5 Schenectady, NY AD Biosolids 10.5 22.5 Wright Cnty, MN MSW 45 TOTAL/AVERAGE 108.5 25.0 PROFESSIONAL SERVICES GROUP, INC. 9995 COMPOST MARKETING & SALES COMPOSTING FACILITY PRODUCED (CY) MARKETED (CY) SALES (%) Baltimore, MD 44,665 18,270 40.9 Bristol, TN/VA 5,850 81225 89.0 Hickory, NC 185745 18,745 5.7 Schenectady, NY 26,420 27,090 100.0 Wright Cnty, MN 23,400 16,715 0.0 TOTAL/AVG. 119,080 89,045 47.2 PROFESSIONAL SERVICES GROUP, INC. 1995 COMPOST CUSTOMERS &END USES COMPOSTING FACILITY BALTIMORE (%) BRISTOL (%) HICKORY N SCHENECTADY N Agriculture 1 20 62 1 Horticulture 12 0 2 2 Landscape/Mulch 52 74 6 34 Land Reclamation 0 0 0 11 Municipal/Public Works 5 6 27 5 Sod/Turf Management 25 0 3 31 Topsoil/Blending 5 0 0 16 TOTAL 100 100 100 100 PROFESSIONAL SERVICES GROUP, INC.- 1995 BALTIMORE COMPOST MARKETING Beneficial Uses MULCHING 20% NURSERY 12% TOPSOIL PROD 5% TURF MNGMNT 25% LANDSCAPING 32% MUNCIPAL/GOUT 5% Customers CONTRACTORS 8% LANDSCAPERS 42% NURSERYMEN 14% DISTRIBUTORS 36% rl PROFESSIONAL SERVICES GROUP, INC. 1995 HICKORY COMPOST MARKETING Compost Markets & Distribution Agriculture 62% Landscape/1......,.. - f- Municipal 27% Residential 2% Sod/Topsoil 3% =19 :bill: t 4 f n } r 1k :1ej Vu Ls 1 • 11 1 BURMEISTER, WRIGHT & ASSOCIATES, P.A. Civil Engineering Consultants RESPONSE TO TECHNICAL COMMENTS SLUDGE DISPOSAL AMENDMENT E HICKORY - NEWTON COMPLEX 201 FACILITIES PLANNING STUDY PROJECT NO. C370389-01 OCTOBER 12, 1984 I984 RESPONSE TO COMMENTS AMENDMENT E HICKORY -NEWTON COMPLEX 201 FACILITIES PLAN PROJECT NUMBER: C370389-01 OCTOBER 12,1984 COMMENT 1. What is the bulking material that is to be used? Where is the nearest supplier? What is the cost? RESPONSE Sawdust will be the primary bulking material used in the mechanical enclosed system. The primary suppliers will be the numerous furniture manufacturers in this area. Preliminary conversations with the officials of the furniture plant indicate that costs will be in the range of $6.00 to $8.00 per ton. In the analysis, $12.00 was used for conservative purposes. COMMENT 2. The Conover Southwest Plant and Fairgrove were to be abandoned but are still in operation. When will these plants be closed? RESPONSE These plants will be abandoned as soon as the construction of�the Clark Creek Outfall system is completed. A construction contract has been awarded and completion is anticipated by June, 1985. COMMENT 3. A review of self -monitoring records (3 plants in Conover, Fairgrove, Henry Fork, Hickory NE and Clark Creek) indicate total existing flow during wet months to be in 9.0 - 10.25 mgd range. This is approximately 45-52% of the 20 year flow of 19.4 mgd. Funding will be based on existing needs, i.e. current flow conditions. All cost calculations should reflect this. RESPONSE The regional composting facility will serve as the means of sludge disposal for all Catawba County. This includes not only the flows from the municipalities included in the 201 Amendment, but also from all other treatment plants that discharge to surface waters as well as septage from the septic tanks within the County. In addition, an analysis has been made of the method of transportation of the sludges to the regional plant. This.will affect the capital cost of the facility. WASTEWATER PLANTS A list of all the discharges to surface waters in the County were obtained from the Department. This list is attached to this comment. The list indicated that there are 62 wastewater discharges to surface waters in the County including the municipalities included in the 201 Amendment. The following table was developed to summarize the flows. Plant Design Existing Flows Projected Flows Capacity (1984) (1987) Total County 22,944,000 11,884,000 13,660,000 Flows Shown 201 Amendment 19,400,000 9,100,000 10,465,000 Flows not shown in 201 Amendment 3,544,000 2,784,000 3,195,000 As can be seen, there is a total plant design capacity.of all the wastewater discharges to surface waters in the County of 22,944,000 gallons. Of this amount, 19,400,000 gallons per day was included in the study and 3,544,000 gallons was not shown in the study. As shown in Column 2, "Existing Flows" in 1984, the total flow in the county is 11,884,000 gallons per day and of this, 9.1 million gallons was shown in the study and 2,784,000 gallons was not. Projected flows to 1987 (the year in which the composting plant will go on line) is shown in the third column. The project flows were derived by assuming that the total plant flow of 22,944,000 gallons would be realized in 20 years. A straight-line projection was then made of the existing flows to the plant capacity in 20 years. This revealed that the total county flow as projected. in 1987 will be 13,660,000 gallons per day. Using the same rationale for the flows that were shown in the study, the projected flows would be 10,465,000 gallons per day and the flows that are not shown in the study would be 3,195,000 gallons. A total flow of 13.6 million gallons per day can be justified by the time the compost plant goes on line in 1987. Based on an average of 1.01 tons of dry solids per million gallons of wastewater (from amendment), a total of 13.79 tons of dry solids per day from all county wastewater plants can be justified. SEPTAGE An analysis was also made to determine the tonage of septage that could be anticipated at the regional plant. The basis that was used to develop these numbers is as follows. - 2 - `DATE -`TION: F SELECTION A 19 20, 21 22 23 %ECONDARY KEY %ELECTION TRANSACTION: NPDE% LIST COUNTY _ � TRX: 5NC KEY: CATAWBA> ' PRESS ENTER TO DISPLAY ADDITIONAL COUNTY FACILITY NAME CATAWBA ABERNETHY RETIREMENT CENTER CATAWBA ALUMAX EXTRUSIONS CATAWBA BEARD RESIDENCE (JERRY V.) CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA CATAWBA ,CATAWBA CATAWBA CATAWBA BROYHILL-CONOVER MFG BROYHILL-LENOIR CHAIR 02 CAMP DOGWOOD-%HERRILL% FORD CATAWBA CO %CH -BANDY% HIGH %CH CATAWBA CO %CH -BUNKER HILL H% CATAWBA CO %CH-CLYDE CAMPBELL CATAWBA CO %CH-FRED T. FOARD CATAWBA CO %CH-H M ARNDT MID CATAWBA CO %CH -MT VIEW ELEM. CATAWBA CO %CH-%HERRILL% FORD CATAWBA CO %CH-%T %TEPHEN% ELE CATAWBA CO %CH-%T %TEPHEN% H% CATAWBA COUNTRY CLUB CATAWBA VALLEY REST HOME/ INC. SELECTIONS PERMIT NC003Oi63 NCOO48712 NCOO479O2 NCOOO6742 NCOOO6734 NCOO44253 NCOO5i6O8 NCO844O59 NC0034657 NCOO29297 NC0034584 NC00346O6 NCOO45438 NCO034649 NCO034592 NCOO5O92O NC0037494 DEOGN CAP. TC ISSUE DATE._---- Oi 09/02/88,-"��- 01 01/04/84 0i 12/14/8i ---' � - - Oi 07/02/80 3vomo Oi 07/02/84mo�o Oi 09/01/84 /A*oo Oi 06/21/84 Oi 06/2i/��L-�i���� Oi 06/21/84_:7,oqo Oi 06/21/84_�����c� Oi 06/21/84 %p-Q?o Oi 06/21/84^00�p' 0i 06/21/81 ;6005.0 Oi 06/21/84_A& PoKe Oi 06/21/84 0i 04/03/84 Oi O6/3 CATAWBA VILLAGE SHOPPING CTR NCO041513 Oi CATAWBA WWTP, TOWN OF NCO025542 Oi CLAREMONT WWTP-NORTH NCO032662 Oi CLAREMONT WWTP-%OUTH NCO026549 01 COMM/SCOPE COMPANY NCO034754 Oi CONOVER MANUFACTURING COMPANY NC0034509 Oi CONOVER WWTP-FAIRGROVE NC0023264 Oi CONOVER WWTP-NORTHEAST NCO024252 Oi CONOVER WWTP-SOUTHEAST NCO024279 Oi CONOVER WWTP-SOUTHWEST NC002426i 01 CONWED CORPORATION - FIBER PLT NC0045977 Oi CRAIN CAROLINA INC. NCO023680 Oi CROSS COUNTRY CAMPGROUND NCO022497 01 DOC - CATAWBA CO. %UBD. NCO027707 01 DOMINION TEXTILE (USA) INC. NC0044709 Oi DUKE POWER CO., MAR%HALL S.E. NCO004987 01 DUKE POWER CO.' OXFORD HYDRO NC0004537 Oi 08/06/82 5-,onm ' 05/2 8j-FT�±�� Ooo 06/18/84 Oi/O4/82 06/29/84 O8/O2/8A'-�fj^c= O6/29/8 6 06/13/84 /mwmoc» O7/O�' ' /83 Ono- 07/30/82 i0/01/84 _-_ O9/Oi/84 %ECONDARY KEY %ELECTION 'DATE TRANSACTION: NPDE% LIST COUNTY DES /6N )PTION: F TRX: 5NC KEY: CATAWBA> -- PRESS ENTER TO DISPLAY ADDITIONAL SELECTIONS �4 CAP. UNTY _ FACILITY NAME PERMIT TC ISSUE DATE------- 35 CATAWBA FAT BOY'% RESTAURANT NC003709 Oi 08/3 ' 36 CATAWBA GENERAL ELECTRIC CO.,HICKORY NC0005819 01 O8/i 37 CATAWBA HICKORY NORTHEAST WWTP NCO02048i Oi 04/02/84 3S CATAWBA HICKORY SPRINGS MFG. CO. NCO037i4i Oi 07/30/82 6'moo 39 CATAWBA HICKORY SPRINGS MFG. CO. -METAL NC006O3i3 Oi ---- !0 CATAWBA HICKORY TAVERN FURNITURE CO NCO034525 01 02/31/0 --'1�� 4t CATAWBA HICKORY WTP NCO044121 Oi 06/01/84 ly,mrc* 42 CATAWBA HICKORY WWTP' CITY OF NCO040797 Oi 09/30/82 &,o—, 43 CATAWBA J. P. STEVENS CO. LONGVIEW 01 NCO004901 Oi / / IS, PCp 44 CATAWBA JACK%ON BUFF CORP NCO047473 Oi Oi/i3/8i— � /,0o0 45 CATAWBA LATROBE DIE CASTING COMPANY NCO060658 01 / / '1_71�00 46 CATAWBA LONG VIEW WWTP, TOWN OF 501 nETURN054 Oi O5/O7/82 47 CATAWBA LOWE RESIDENCE (DAVIll> _NCO046132 01 / /� 48 CATAWBA MAIDEN KNITTING MILLS,[- 006i9O Oi 04/15/83 49 CATAWBA MAIDEN WWTP TOWM ' xr O39594 Oi O8/3i/82-/ to CATAWBA MARTIN MARIETTA-HI O54iO Oi _�o����� O7/Oi/83 ,q & 0,*co SOUTH WATER %Y%TEM% i NC0058742 Oi 10/10/84 52 CATAWBA MID -STATE OIL CO - CATAWBA R -''-'8�---�~ - - ��3 CATAWBA MOBILE LIVING DEVELOPMENT CORP NCO032972 Oi ---- 11/30181-mi000 54 CATAWBA NEWTON WWTP, TOWN OF NCO036i96 Oi 09/3O/�i �'voo ' 55 CATAWBA OVERNITE TRANSPORTATION NCO035i65 01 -�� 'O4/30/82' 56 CATAWBA PANTA%OTE-LAMCAL-HICKORY � NC0031216 01 08/25/81 y+`-c 57 CATAWBA PINE RIDGE SUBDIVISION NCO050822 Oi 07/30/82 /�oo 58 CATAWBA PRECEDENT, INC. NC0036871 01 19 CATAWBA SHATTERPROOF GLASS CORP. NC0051705 Oi 05/16/83 60 'CATAWBA SOUTHERN RAILWAY-OYAMA YARD NCO02207i Oi 12/31/80 61 CATAWBA %PINNAKER BAY CONDOS NC0060593 01 / / �2 __CATAWBA W CAROLINA TRUCK CT NC0043541 O vo 1980 County Population = 1980 County UNINC Areas 1984 Est. Co. Pop. _ 1984 Est. UNINC Area Pop. Persons/Household Households 1984 No. of Septic Tanks Assume Avg. Tank Size 105,208 64,565 110,000 (from WPCOG) = 67,505 = 2.75 = 24,547 = 24,547 = 1,500 gallons Total Septic Tank Volume = 36,821,344 gallons Assume Pump Tank every 3 years = 12,273,000 gals/year Total Solids (per EPA Lit.) = 38,800 mg/l(mean) Solids per year = 3,970,473 #/year Solids per day (365 days) = 5.4 tons/day Anticipated quantity of solids from septage pumping on a 365-day per year basis is 5.4 tons per day. TOTAL TONAGE The total amount of solids that can be justified on a county -wide basis is 19.2 tons per day. TRANSPORTATION - HAULING VS. DUMPING The original proposal in the amendment was to pump the sludge from Clark Creek Plant and from the Henry Fork Plant to the regional composting facility and haul the remaining in tanker trucks. An analysis has been made of this as compared to hauling all the sludges to the plant. The analysis is presented on the following pages. - 3 - ;I>IM" Conover NE 2,400 SE 1,800 Hickory HF 15,200 NE 11,000 Longview 8,000 Newton 6% 20,000 SLUDGE VOLUMES 5 - 10 10 - 15 15 - 20 3,200 4,800 4,800 2,400 3,000 3,600 20,300 25,300 30,400 14,700 18,400 22,000 10,700 13,400 16,000 26,700 33,400 40,000 Conover NE 0.60 SE 0.45 Hickory HF 3.80 NE 2.75 Longview 2.00 Newton 5.00 14.60 Mileage/Trip (Round Trip) Conover NE 12.3 miles SE 10.2 miles Hickory HF 20.0 " NE 18.0 " Longview 12.0 " Newton 20.5 " TANKER Trips/4,000 gallon trip 0.80 1.00 1.20 0.60 0.75 0.90 5.07 6.34 7.60 3.67 4.59 5.50 2.67 3.34 4.00 6.67 8.34 10.00 19.47 24.34 29.20 ANNUAL MILES Conover NE 2,694 3,592 4,490 5,388 SE 1,675 2,233 2,791 3,350 Hickory HF 27,740 36,987 46,234 55,480 NE 18,067 24,089 30,111 36,134 Longview 8,760 11,680 14,600 17,520 Newton 37,413 50,154 62,895 74,826 96,349 128,735 161,121 192,698 - 4 - Cost Comparison I. Pumping from Newton and Hickory Henry Fork and trucking from rest. Capital - Pumps $ 25,000 Forcemain 640,000 Tankers 80,000 $745,000 Annual Cost Capital 10% for 20 years $ 87,463 0 & M 0-5 5-10 10-15 15-20 Pumping $ 2,500 $ 3,300 $ 4,100 $ 5,000 Trucking $1.05/mile 31,200 41,600 52,000 64,400 Drivers 60,000 60,000 90,000 90,000 $121,700 $134,600 $146,000 $159,400 Total Annual Cost - Capital and 0 & M $209,163 $222,063 $233,463 $247,063 P.W. Analvsis 0 - 5 years 5 -10 " 10 -15 " 15 -20 " Total P.W. $ 792,706 521,626 340,623 224,827 $ 1,879,782 - 5 - II. Trucking from all Plants Capital - Tankers $ 160,000 Capital 10% for 20 years $ 18,352 0 & M 0 - 5 5 - 10 10 - 15 15 - 20 Trucking $1.05/mile . $101,167 $135,171 $169,177 $202,233 Drivers 60,000 60,000 90,000 90,000 $161,167 $205,171 $259,177 $292,233 Total Annual Cost - Capital and 0 & M $179,519 $223,523 $277,529 $310,585 P.W. Analvsis 0 - 5 years $ 680,359 5 -10 525,055 10 -15 404,915 15 -20 282,632 Total. P.W. Cost $1,892,961 P.W. Analyses .indicates that neither method is preferable to the other. The local units wish to haul by tanker truck. The chosen method of transportation is therefore by tanker trucks. On the basis of these changes, capital costs along with a basis of design for the facilities have been updated. These are shown in the table on the following page. - 6 - Existing A. Basis of Design Sludge Volume (tons/day) 19.20 Compost Facility Bio Reactors Number 2 Size (each) (cubic meters) 1,800 Cure Reactors Number 1 Size (cu. meters) 1,200 Carbonaceous Storage Volume (cu. meters) 600 Capacity (days) 18 Dewatering Equipment Thickener & Holding Tank Size (gallons) 250,000 Filter Presses Number 3 Size ea. (meters) 1.5 Transportation Tankers 4,000 gallons each 4 B. Capital Costs Site Development $ 175,000 Silos 235,000 Materials Handling 1,756,000 Instrumentation & Control 250,000 Buildings & Installation 1,690,000 Blowers 250,000 Dewatering 419,000 Sludge Thickening 100,000 Transportation 4 tankers 160,000 Sub -Total $5,035,000 Contingencies 10% 500,000 Engineering, Legal & Misc. 600,000 $6,135,000 The original present worth analysis as contained in the amendment was based on a capital cost of $7,109,000. The updated project cost of $6,135,000 is based on elimination of pumping of sludges from Clark Creek and from Henry Fork Plant and also the addition of two tanker trucks for transportation of sludges. Reduction of the project cost will not change the outcome of the present worth analysis, but the reduction in. cost will make this project even more cost. effective. -7- The local cost calculations will be affected by the grant amount received. Under a grant condition of 75% of the $6,135,000, the following capital costs will be realized. Total Project Cost $ 6,135,000 Federal Grant 75% of $6,135,000 (4,601,250) Catawba Co. Share (1,000,000) Total Local Share $ 533,750 The local shares will be divided on the basis of 50% sludge weight and 50% community wastewater flow. The following local costs are anticipated on these bases. City % of Local Share Local Share Conover 6.3 33,626 Hickory 45.3 241,788 Longview 10.3 54,976 Newton 38.1 203,358 These costs, in combination with the anticipated annual costs, will not require an increase in user fees over those required now. Therefore, the project is still considered feasible. COMMENT 4. Reference Appendix D of original submittals - replacement of hauling equipment after 10 years is shown as a capital cost. A present worth factor should be applied to this number if it is going to be shown as a capital cost. RFCPnNU You are correct that we had.shown replacement of the hauling equipment after 10 years under both the static pile and the mechanically enclosed capital cost estimates. These capital costs were applied to the present worth analysis as shown in Appendix E, Page 1 of 1. COMMENT 5. Please explain why the 0 & M cost over the next 20 years increased so drastically and in particular at the Hickory NE plant. The 0 & M is shown to increase by the following factors over the next 20 years: Conover - 2.45 Clark Creek - 2.00 Henry Fork - 2.55 Hickory NE - 6.93 Longview - 2.05 Justification of these increases should be presented. Inflation is not permitted. Are these increases due to increased flows? RESPONSE The flows from Conover, Clark Creek, Henry Fork and Longview were increased in proportion to the existing flows to the projected plant capacities. The 0-& M costs for the Hickory NE plant were projected on the assumption that the sludge would be dewatered for spreading rather than spreading liquid sludge, as the case is now. The increased 0 & M costs are results of the dewatering of the sludge. COMMENT 6. Reference Appendix D of original submittals - Static Pile. a. Explain what equipment (type and size) is involved with the $603,000 equipment cost. b. Explain type/size of super structure that will be built for $524,000/$624,000. C. The decision not to treat runoff with a lagoon was a good one since compost runoff usually has a BOD5 level of 2000 mg/l and lagoon treatment has been known to create odors. Was the new solution of pumping supernatant/runoff to the plants considered for static pile as well as mechanical enclosed? RESPONSE a. Appendix D in original submittals reflects costs obtained from a reference given in the original report, "An Economic Analysis of the Camden Sludge Composting Facility". In this reference, static pile with capacities of 3, 13, 26, 50, and 100 tons per day were compared. Figures and quantities for the 20-ton per day facility were derived by extrapolation. m b. The $603,000 amount for equipment was derived from the above reference. This amount includes costs for a blending system, front end loaders, a screening system, sludge transfer pumps, temperature monitoring equipment and conveyors. Super structure costs include buildings to house equipment. Actual building sizes and components are a function of final design. Published references were used as a guide for the report. C. The new selection of treating supernatant from the thickener and filtrate from the dewatering devices at the regional plant is to discharge to Clark Creek Outfall, which flows by gravity to Clark Creek Wastewater Treatment Plant. No pumping of supernatant or filtrate is required (only sludge is pumped). This applied to the mechanical enclosed system which has no leachate or runoff. The static pile system, however, required runoff and leachate treatment. The volumes from these sources would be greater than the treatment plant capacity and, therefore, was not considered. Several static pile systems have been visited including Camden, N.J., Morganton, N.C., and Valdese, N.C. These facilities do not appear to be able to process sludge on a year round basis, simply because of the exposure to the weather. There was also an odor problem at these facilities. The basis for our investigations was to define a facility that is reliable and not subject to these problems. We chose the mechanically enclosed system to meet these criteria. COMMENT 7. Other less expensive methods of dewatering at the individual plants should be considered. An upgraded process does not have to be identical to an existing process if a less expensive method is available. RESPONSE Other methods of dewatering at the individual plants were considered. The plants that would need additional dewatering equipment would be the Hickory NE plant, the Hickory Henry Fork plant, the Conover at Northeast plant and the Conover Southeast plant. All the methods considered were very similar in cost, and what little cost difference there would have been would not make any difference in the present worth analysis of dewatering at the individual plants versus dewatering at the regional plant. -10- COMMENT 8. Reference Appendix D of original submittals - Mechanical Enclose. Explain the type and size of building proposed. Explain the major difference shown in 0 & M of dewatering of individual plants vs. dewatering at regional plant. RESPONSE Buildings and super structures for the mechanical enclosed system include supporting structures for the bio and cure reactors, conveyor systems, blenders, and withdrawal devices. Additional building requirements are for dewatering equipment administration facilities including a laboratory. Facilities will also be provided for housing and servicing the transportation equipment. Actual sizes and details will be developed in the final design. Cost estimates were based on cost information from similar facilities. The attached figure provides some idea as to the arrangement of the building. We do not have a site plan and consequently cannot provide the orientation of these buildings. The buildings both interior and exterior will be concrete or precast concrete. The cost differences in 0 & M costs for dewatering locally and at the regional plant lies solely in the dewatering portion. Dewatering locally will require continuation of existing practices. This method will also require immediate improvements at Hickory's Northeast Plant as well as additional capital improvements within two years at Hickory's Henry Fork plant and at Conover. The primary difference in the 0 & M costs are due to duplication of manpower and energy costs of dewatering locally vs. dewatering regionally. COMMENT 9. Explain the difference in bulking agents used in the static pile and mechanically enclosed. Provide details on type, amount used, etc. that would explain the $116,000/year difference. RESPONSE There is a significant difference in the bulking material requirements for the mechanical enclosed system vs. the static pile with regard to quantity and quality. For instance, the bulking material requirements for mechanical enclosed system are 0.65 to 1 for bulk material to sludge versus 2.0-2.5 to 1 for the static pile system. The static pile requires a coarse material such as bark or wood chips, while the enclosed system can utilize a wide variety of material including fine sawdust. -.11- -PRECAST CONC. CbNC'' E11'E — THICKENIERS NOT SHOWP GON C E `ATE R I bP� CONCEPT LAYOUT COMPOST FACI L11Y AMENDMENT "E `l BURMEISTER, WRIGHT- 3 ASSOCIATES, P.A. C-1 Eng.nee g Cons a nn W No Y emep-R ) lq SY Based on local costs prevalent at Morganton for the static pile, the first five years of operation at the regional plant would average a production of 11.08 tons of sludge per day. This would require 11.08 x 2.25 = 24.93 tons of bulking material at a cost of $16.25.per ton, this represents $148,000 per annum. For the mechanical enclosed system, bulking material requirements are 11.08 x 0.65 = 7.20 tons per day. Sawdust costs are estimated (conservatively) to be $12.00 per ton. This represents annual cost of 7.20 x 365 x 12.00 or approximately $32,000. COMMENT 10. Why wasn't windrow considered? RESPONSE Windrow composting was considered -as composting. However, the static pile following reasons: 1) Less land area required. 2) Less runoff volume to treat. COMMFNT an alternative to static pile system was chosen for the 11. Have design parameters been presented in such a manner as to allow for competitive bidding by other types of mechanically enclosed systems to assure costs will be reduced? RESPONSE As a point of reference, we are still in the study phase of the project and are still essentially in the concept formation stage. Design parameters will be developed in detail during the design phase of the project. Other types of mechanically enclosed systems will be considered during the design phase. COMMENT 12. Sludge characteristics often change. Will the proposed pumping method have the necessary safeguards to handle this possibility? RESPONSE In consideration of Comment 3, pumping Henry Fork will probably be eliminated to the regional facility in tankers. -12- of sludges from Clark Creek and in favor of hauling the sludge COMMENT 13. Provide a material balance with calculations. Will the proposed system be flexible enough to handle changes such as wet sludge? Give details on time involved in each process. RESPONSE For the materials balance - see attached figure. The system will be flexible and provide adequate facilities to handle wet sludges. Times involved in each process are shown in the attached figure. COMMENT 14. All systems will experience down time. Are parts and labor for proposed system available locally? What type of back-up is proposed? RESPONSE All parts and labor will be available through local suppliers, except for the complete outfeed device. Components for the outfeed device are available in the U.S. Back-up will be provided for major units. Details will be worked out in the final design. If the facility should become completely inoperable, each municipality would use the existing dewatering facilities and disposal practices. COMMENT 15. What type and size of buffer is proposed? How close is the nearest buildings, etc. RESPONSE The facility will be located near the existing Fairgrove Wastewater Treatment Plant. The closest building according to the USGS map is more than 2,000 feet from the proposed facility. All composting operations will be enclosed and subsequently will not require buffer zones. However, we will have some depending on the site arrangement developed during final design. COMMENT 16, Were 2-3 smaller static pile systems, windrow systems or other systems considered? RESPONSE As was stated before, other systems were considered and even smaller static pile systems located strategically in the County were considered. However, the 2-3 smaller static pile systems overall would be more expensive to construct and operate than one of the larger static pile systems. -13- SOLIDS BALANCE - RESPONSE TO COMMENTS OCTOBER 12, 1984 AMENDMENT E (1) 400 dry solids 343,333 wet @ 0.1% SLUDGE r -- _ — — _ HOLDI N G l (1) 3,200 dry solids 1 �— 186,133 wet @ 3,920 dry solids 1,186,133 1,179,920 @ 0.3% (2) I 1 -DEW4T ER /�— UNIT5 GI.ARK CK, oUl'eALI. (2) 51,520 dry solids 206,080 wet @ 25% 3,302 c.f. (2) 102,804 dry solids 308,721 wet @ 33% 6,526 c.f. m 12.1 days I REACTOR (2) 83,330 dry solids 208,281 wet @ 40% 5,207 c.f. NOTES (1) 7-day per week basis (2) 5-day per week basis G U R,E (3) Units are pounds per day (4) c.f.-cubic feet per day 16.5 days -REACTOR CND PRODUC-r - 40,000 dry solids 1,333,333 wet @ 3% (1) 55,440,dry solids 1,386,000 wet @ 4% (2) 19,579 dry solids 26,106 wet @ 75% (2) �1,305 c.f. Co R E5 118.2 days 31,704 dry solids 79,261 wet @ 40% (2) 1,981 c.f. 51,619 dry solids 129,020 wet @ 40% (2) 3,225 c.f. 41,897 dry solids 193,088 wet @ 45% (2) 2,515 c.f. WRIGHT& ASSOCIATES. PAL w COMMENT 17. Will compost be bagged or stored? Is there adequate resulting in an increased RESPONSE sold in bulk? How/where will compost be storage if sludge characteristics change production? How will compost be transported? At present, the proposed method of selling compost is in bulk form. During the final design phase, a market analysis will be made to determine the need for bagged compost and if found feasible, such facilities may be added. 'The primary purpose of the composting facility is for a disposal method for sludges in the area. The three methods of "disposing" of the compost in the order of preference are: 1) selling in either/or bulk/bags, 2) giving away or 3) landfilling. COMMENT 18. Lime sludges increase drying time. Has this been considered? It is stated that composted lime sludge has an added marketability and is a benefit to composting. Please explain. RESPONSE Lime may increase the drying time on drying beds, but will not make a difference for the proposed belt press system. The composting process produces carbon dioxide which tends to acidify the.product. Lime will assist in neutralizing this process. Compost as a soil conditioner which contains lime will assist in certain agricultural processes, in particular, golf course turf growing. Other agricultural needs may require less lime. During the final design process, composting pilot testing will determine from blended sludges the exact nutrient levels. COMMENT 19. EPA publications presented at the recent seminar on sludge composting indicated that low cake solids 18-24% TS could be achieved using belt press w/additives on filter press -plate and frame. More specific information as to the results of the proposed "filter belt presses" will have on the sludge in the project area is required. A 2-5% difference in solids can have a very major effect on the composting process, quantity produced, bulking agent requirements, etc. -14- RESPONSE We are proposing to utilize continuous belt filter presses (not plate and frame filters). Current indications are that the desired 25% level can readily be obtained, particularly if the bulking material is added to the sludge. We intend to thoroughly review the dewatering devices and select equipment based on performance criteria established from field testing results. This will be part of the equipment procurement process undertaken in the final design. COMMENT 20. What provisions are being made for the disposal of bad compost? RESPONSE The compost will be monitored for pathogens, nutrient level, carbon content, and odor level. Any compost not meeting predetermined levels of acceptance will be recycled until the desired levels are met. COMMENT 21. Again, there must be restitution for sludge stabilization and dewatering equipment previously funded. This will affect PW and user charge calculations. A final determination on this issue is being made and will be conveyed to you as soon as possible. RESPONSE Again, we reaffirm our contention that restitution funded equipment should not -be considered, since we abandonment of these facilities. No restitution is for equipment not being utilized 100 percent of the should be no difference in this case. The previous required for standby, should it become necessary to due to breakdown of proposed transportation system. we again request that no restitution be required. -15- for previously are not advocating required presently time and there equipment will be dewater locally Because of this, COMMENT 22. It is stated that the vacuum filter at the North Hickory Plant needs to be replaced because it has never worked satisfactorily and has not been used at all for sludge dewatering since initial operation of the plant". Provide specific details on why it has not been in service. RESPONSE Tried to operate the vacuum filter and did extensive testing. A sludge cake could be maintained with large quantities of certain polymers, but because of the polymer quantities required, the dewatering operation was not feasible. This operation was discontinued and liquid sludges have been landspread since discontinuing operation of the filter. COMMENT 23. Local shares of costs are presented in 3 formats: dry weight of sludge/community; wastewater flow/community; 2 dry weight of sludge plus 2 flow per community. Which will be used? Will local shares be paid for by bond sales or money on hand? RESPONSE Three formats or alternates for charging the respective municipalities were shown for consideration -by any management authority. The method that will be used is 2 dry weight of sludge plus (flow per community. Local funds are on hand. COMMENT 24. Since the site is in a floodplain, give details and elevations of equipment that would be impacted. RESPONSE Location of facilities and the relative elevation to the floodplain will be available after final topographic surveys have been completed of the site. All such -questions will be resolved during final design phase. No facilities will be built below floodplain levels unless adequate protection is provided. -16- COMMENT 25. Environmental assessments will be required for all pipeline routes and for the composting site. Provide a map with proposed pipeline and composting sites indicated. RESPONSE Consideration is being made of elimination of pumping which will negate this question. COMMENT 26. It is mentioned that the County of Catawba may become involved. If so, a resolution adopting the amendment will be required of them. RESPONSE The County of Catawba will be involved. When the County does formally become involved, resolution approving the amended 201 to that effect will be sent. COMMENT 27. It is stated that no leachate exists in the mechanically enclosed system. Will there by any leachate in the mixing process? If so, how will it be disposed of? RESPONSE The mechanical enclosed system is fully contained and no leachate will be present either in mixing or in the composting process. Filtrate from the dewatering devices will be returned to Clark Creek Treatment Plant. Waste discharges to Clark Creek will be required to meet Newton's Pretreatment Ordinance. Water quality of the filtrate will be tested and determined during pilot testing in the final design phase. Should it become necessary to treat the waste to meet pretreatment requirements, such facilities will be included within the regional plant. -17- COMMENT 28. A public hearing is required at which the project and user charges are presented. From this hearing an affidavit of advertisement is required along w/minutes and a list of attendees. RESPONSE The tentative schedule for the public hearing is December 18, Hickory City Council Meeting. There will be no increase in user fees required as a result of this facility. COMMENT 29. A complete management plan will be required before Step III. This plan will have to be adopted by the local residents and governments and must be approved by the Division of Environmental Management. RESPONSE The management plan will be prepared during the design phase of the project. The development of the management plan will include several management alternatives and several methods of charging the individual municipalities for processing of sludge. The complete plan will be submitted prior to or with the construction plans for approval by DEM. a w STATE a •n North Carolina Department of Natural Resources &Community Development James B. Hunt, Jr., Governor James A. Summers, Secretary November 15, 1984 Mr. Bob White Economic Development Coord-inator f,, . 9I , .:__ _ Western Piedmont Regional. Councrl;•+� of Governments . , P. 0. Box 3069 Hickory, NC 28601 Dear Mr. White: DIVISION OF ENVIRONMENTAL MANAGEMENT Robert F. Helms Director Telephone 919 733-7015 V •sfl`�89 SUBJECT: Sludge Disposal - Amendment E ry Hickory -Newton Complex S_' ' Project No. C370389-01 This is to acknowledge the receipt of the above subject project. Review of this report has been initiated and you will be notified upon completion. If there are any questions or comments, please contact this office at (919) 733-6900. Sincerely, T. Allen Wahab, Supervisor Local Planning Management Unit jh cc: Henningson, Durham and Richardson ,urmeis ri ht and Associates MQd2rrle Sti i T '7 P e.i crn i e LPMU GPF P. O. Box 27687 Raleigh, N. C. 27611-7687 An Equal Opportunity Affirmative Action Employer 4 l���EN�AONN1F.t'1TP� ��EWf� aw, 1Y►„� jp .� P� �ppORESV1Lt,E' State of North Carolina Department of Natural Resources and Community Development _. Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor William W. Cobey, Jr., Secretary May 6, 1989 Mr. B. Gary McGee, City Manager City of Hickory P. 0. Box 398 Hickory, North Carolina 28603 ATTENTION: Mr. Jerry Twiggs Dear Mr. McGee: R. Paul Wilms Director SUBJECT: City of Hickory Approval of Specifications Sludge Equipment Procurement EPA Project No, C370398-12 Review has been completed of the subject procurement specifica- tions and contract documents by the Construction Grants Section of the Division of Environmental Management. The procurement documents are hereby approved, and authorization is granted for the purchase of the equipment listed below as determined eligible for Federal funding. Eligible One (1) Front End Loader One (1) Dump Truck With Dump Body The procedures listed in the General Statutes of North Carolina, Chapter 143 and in Federal Regulations 40 CFR 33, shall be used in the procurement of the subject equipment. Equipment having a value in excess of $10,000 must be purchased by formal bidding. For equipment having a value less than $10,000, purchase by informal bidding is acceptable. Prior to award of the contracts requiring a formal bid, the names / of bidders and bids, the selected lowest responsible, responsive l/ bidder, and the •respec Uve bid, shall be submitted by the Grantee to P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer Mr. Tom Fahnestock, Construction Grants Section, Division of Environ- mental Management, P. 0. Box 27687, Raleigh, North Carolina 27611, for approval. For informally bid projects, this information should be sub- mitted after award and should include a written notification of award. The approval of this equipment purchase does not constitute any change in the amount of your grant for this project. One (1) set of the final approved project documents will be for- warded to you, one (1) set retained for the Environmental Protection Agency (EPA), and one (1) set forwarded to the Corps of Engineers. If you have any questions, please contact Cecil Madden, Jr. of our staff at (919) 733-6900. Sincerely, W. S. Hoffman, Supe isor Engineering Management Unit CGM:vk cc: Hazen & Sawyer Judy Setzer - City of Hickory CE - Raleigh Tom Fahnestock Brenda Chesson Don Evans Allen Wahab / DEM Mooresville Regional Office Cecil Madden, Jr. CIU EMU GPF 9 �Y d �STAiF o t�C;EJ\1 of ENVIRONMENTAL MOADAEO WoRESVII.LE JU'A9W& 1 State of North Carolina Department. of Natural Resources and Community Development Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor William W. Cobey, Jr., Secretary May 2, 1989 Mr. B. Gary McGee, City Manager City of Hickory P. 0. Box 398 Hickory, North Carolina 28603 ATTENTION: Mr. Jerry Twiggs Dear Mr. McGee: R. Paul Wilms Director SUBJECT: City of Hickory Approval of Specifications Sludge Hauling Equipment Procurement EPA Project No. C370389-12 Review has been completed of the subject procurement specifica- tions and contract documents by the Construction Grants Section of the Division of Environmental Management. The procurement documents are hereby approved, and authorization is granted for the purchase of the equipment listed below as determined eligible for Federal funding. Eligible Four (4) 6,000 Gallon Sludge Hauling Tankers The procedures listed in the General Statutes of North Carolina, Chapter i43 and in Federal Regulations 40 CFR 33, shall be used in the procurement of the subject equipment. Equipment having a value in excess of $10,000 must be purchased by formal bidding. For equipment having a value less than $10,000, purchase by informal bidding is acceptable. Prior to award of the contracts requiring a formal bid, the names of bidders and bids, the selected lowest responsible, responsive bidder, and the respective bid, shall be submitted by the Grantee to Mr. Tom Fahnestock, Construction Grants Section, Division of Environ- mental Management, P. 0. Box 27687, Raleigh, North Carolina 27611, for approval. For informally bid projects, this information should be sub- mitted after award and should include a written notification of award. P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer The approval of this equipment purchase does not constitute any change in the amount of your grant for this project. One (1) set of the final approved project documents will be for- warded to you, one (1) set retained for the Environmental Protection Agency (EPA), and one (1) set forwarded to the Corps of Engineers. If you have any questions, please contact Cecil Madden of our staff at (919) 733-6900. Sincerely, W: S. Koffman, SuP erv:[Aor Engineering Management Unit CGM:vk cc: Hazen & Sawyer CE - Raleigh Judy Setzer - City of Hickory Tom Fahnestock Brenda Chesson Don Evans Allen Wahab DEM Mooresville Regional Office CIU EMU GPF /3 S f i C1���� ENV.IRONNEN1Al1dANA6EM ��yysloN � DEPARTMENT -OF THE ARMY WILMINGTON DISTRICT, CORPS OF ENGINEERS +��► U 1969 Raleigh EPA Reesident Office P.O. rptDORESV1l1E Northside, North Carolina 27564 990 IN REPLY REFER TO • May 22, 1989 EPA Inspection Section SUBJECT: EPA Project No. C370389-12, Town of Hickory, North Carolina, Interim Inspection Mr. Gary McGee, City Manager Attn: Mr. Wm Jerry Twiggs .City of Hickory Post Office Box 398 Hickory, North Carolina-28603-- — Dear Mr. McGee: An interim inspection for the federally funded portion of the subject pollution abatement project was performed by the U.S. Army Corps of Engineers on May 17, 1989. Enclosed is a copy of the inspection report filed. Your particular attention is directed to any comments listed under Item G of this report. We respectfully request your response to these comments. If you have questions regarding this inspection, please contact Mr. Ramon M. Sundquist, P.E. at telephone (919) 528-1804." Sincerely, 4/�'' Carmine Forcinito /�' Chief, EPA Inspection Section Enclosure Copies Furnished w/Enclosure: Mr. Recil Wright Hazen and Sawyer, P.C. Two Parkway Plaza Suite 170 Charlotte, North Carolina 28210 ,--'�Rr. Joe Martin Division of Environmental Management North Carolina Department of Natural Resources and Community Development P.O. Box 27687 Raleigh, North Carolina 27611 CORPS OF ENGINEERS. GRANT INSPECTION REPORT GRANT NO. C370389-12 INSPECTION DATE 17 May 1989 Grantee City of Hickory Project Description Hickory Regional Sludge Composting Facility A. SCHEDULE (Overall status of Grant) The Budget and Project period for this grant ends on 15 September 1990. B. AMENDMENTS (Need and Status) None needed. C. GRANT PAYMENT> current EPA grant amount $ 4,901,834 A Request No. 10 Date of Last Request 3 May 1989 Requested to Date $ 1,936,136.23 This request $ 126,894.22 Actual 40 Recommendation and Comment The construction performed and materials stored on site appear representative of the amount of EPA grant reim- bursement requested. D. GRANT ADMINISTRATION (Related to Recordkeeping, Submittals, etc.) A review of Grant administration was not performed during this inspection. SAD Form 3221-R 1 May 80 - 1 - E. CONSTRUCTION CONTRACT MANAGEMENT REPORT CONTRACT No. 1 Name Ashebrook - Simon - Hartley Corp. Address Suite 124 500 Southland Drive Birmingham, AL 35226 Original Contract Amount $ 6,349,500 ($5,418,800 EPA eligible) Amount based on latest change order $ 5,887,226.58 Current Grant Eligible Contract Amount $ 4,938,795.58 Contract Description General Construction Superintendent at site Ed Borovsky Date of NTP 18 September 1987 Contract Time 780 calendar days. Original Completion Date 6 Nov 89 Current Completion Date 6 Nov 89 Current Grant Eligible Contract Time Period18Sep87 - 6 Nov89(780cd) Scheduled % Complete 75 Actual %Complete 66 estimated as per SF 271 CHANGE ORDER UPDATE Action Agency No. Grantee 1 C 0 E 1 NRCD-DEM 1 Grantee 2 C 0 E 2 NRCD-DEM 2 Grantee 2 NRCD-DEM 2 Response or Approval Date. Amount Time 6 Apr 88-538,117 0 2 May 88 10 Aug 88-553,240 0 30 Nov 88 75,843.58 0 17 Jan 89 6 Feb 89 3 Apr 89 17 Apr 89 73,235.58 Remarks drainage/graveing & misc. need more info BRIEF SUMMARY OF CONTRACT INSPECTION (Status, Deficiencies, Comments and Recommended Actions) 1. A monthly construction project meeting was held during this inspection. The following items were noted: a. The Contractor's current construction schedule shows the work being done by mid December 1989. The current contract comple- tion date is 6 November 1989. It was recommended that any time extensions to the contractor that are due should be processed to allow the Contractor to work this additional time into the schedule. The Contractor was also requested to supply a cash flow schedule to COE and State for review. b. The Grantee's Consulting Engineer's Inspector reviewed the expectations of the Contractor that will be required for the temporary storage of equipment (including electrical). The Inspector further requested that prior to equipment arriving to the project site that the manufacturer's storage instructions be - 2 - E. CONSTRUCTION CONTRACT MANAGEMENT REPORT CONTRACT No. 1 BRIEF SUMMARY OF CONTRACT INSPECTION (Status, Deficiencies, Comments and Recommended Actions) continued..... 1. b. continued.. submitted. If the instructions can not be submitted in advance of shipment,. then the instructions must be with the shipment. c. Plans and Specifications have been submitted to the State for review and approval for the Ashebrook-Simon (actual on site) system. d. The Grantee and Contractor will try to work out a storage area for the amendment (sawdust). e. A change order is being processed (multiple items, electrical) to be submitted soon for review. A change order involving equipment is also being negotiated and prepared for submission of review. f. COE noted that the Contractor should be reminded again to cover all store block on site, as required in the specifications. 2. A field inspection was done during this inspection. The following was noted: a. The Contractor's block laying sub -contractor (previously noted as installing several sections of unsatisfactory block wall) has improved in quality. Several sections of wall have been previously removed and are now replaced and acceptable. It was further noted that the black grout used for the trim block has been splashed onto the surrounding grey block wall, causing an unsightly appearance. The Contractor explained that he is aware of the problem and that a cleaning procedure from the sub -contractor will remove all black grout from the grey walls. b. The COE reminded the Grantee and the Contractor to assure that safety handrailing is used were required by OSHA guidelines . c. The reinforcing steel and concrete form work for the west wall of Reactor No. 1 has been set in place. It was noted that some of the reinforcing steel was touching the formwork and should be worked back in place. The project Inspector explained that this wall had not been finally inspected and that it was to be thoroughly cleaned as well. The State further recommended that where the reinforcing steel is near or touching the 'dovetail' inserts for the blockwork that the contractor make special efforts to assure that concrete gets around all of the embedded items without the resulting honeycombing. - 3 - E. CONSTRUCTION CONTRACT MANAGEMENT REPORT CONTRACT No. 2 Name Anderson Brothers Electrical Contractors Address 1167 1/2 1st. Ave. S.W. Hickory, NC 28601 Original Contract Amount $ 666,277.50 Amount based on latest change order $ 666,277.50 Current Grant Eligible Contract Amount $ 666,277.50 Contract Description Electrical Superintendent .. .... Terry Anderson Date of NTP 18 September 1987 Contract Time 780 calendar days Original Completion—Dat-e-6 Nov--89—Current Completion Date 6 Nov 89 Current Grant Eligible Contract Time Period18Sep87 — 6 Nov89(780cd) Scheduled % Complete unknown Actual % Complete 30 as per outlay schedule estimate CHANGE ORDER UPDATE Response or 6 Action Agency No. Approval Date Amount Time Remarks None to date...... BRIEF SUMMARY OF CONTRACT INSPECTION (Status, Deficiencies, Comments and Recommended Actions) The contractor has installed significant duct bank and has done some wiring. Recommend that the contractor review his construction schedule at the same time as the prime contractor and to submit a revised schedule prior to the next project construction meeting. This should also include a comprehensive cash flow schedule reflecting anticipated work. — 4 — F. GENERAL COMMENTS (Related to Overall Grant) 1. This was a scheduled interim inspection. The weather was warm and cloudy. 2. The project Inspector's records were available for review. 3. The next monthly project meeting was scheduled for May 28, 1989. G. RECOMMENDED ACTIONS (Related to Overall Grant) Recommend that the Grantee assure that the Contractors submit cash flow schedules that would allow review of anticipated progress based on expenditures. It is further recommended that the Grantee assure that the General Contractor's construction schedule reflect accurate anticipated work of the Electrical Contractor. a H. INSPECTION PARTICIPANTS Name Title 1 SEE ATTACHED LIST OF ATTENDEES Inspector's Signature Representing 22 May 1989 Date T vl, I t I i ' 1 1j I ' 1 • t ol 1 Jl � Xz k 1' R 1gg� 'JON NPDES FACILITY AND PERMIT DATA UPDATE OPTION TRX I_W,Eiitbu KEY 13254 PERSONAL DATA vjE ` � PING FOR PERMIT APP/PERMIT FEE-$ 100.00 REGION FACILITY NAME> �8< RY, CITY -COMPOST F. EPA5 COUNTY> CATAWBA 03 ADDRESS: MAILING (REQUIRED) ENGINEER: BURMEISTER,WRIGHT & ASSOC STREET: P. O. BOX 398 STREET: 4828 PARKWAY PLAZA BL1rD CITY: HICKORY ST NC ZIP 28603 CITY: CHARLOTTE ST NC ZIP 28210 TELEPHONE 0 0 0 TELEPHONE: STATE CONTACT> HOFMAN/RH FACILIT`( CONTACT B. GARY MCGEE TYPE OF PROJECT> SLUDGE DEWATERING FILTRATE LAT: LONG: DATE APP RCVD 04/02/86 N=NEW,M=MODIFICATION,R=REISSUE> N DATE ACKNOWLEDGED 04/02/86 DATE REVIEWED 04/02/86 RETURN DATE REG COMM REQS 04/02/86 DATE DENIED / :` NPDES--------- REG COMM RC VD 1 1 / 1 1 / 1 1 DATE RETURNED / / TR I B Q .0000 MGD ADD INFO REDS 04/02/86 OT AG COM REQS 04/02/86 TRIG DATE- / ADD INFO RCVD 1 1 /1 1 /1 1 OT AG COM RCS}D 1 1 /1 1 /1 1 END STAT APP P 07/01/86 DATE ISSUED 05/29/86 DATE EXPIRE 05/2?/91 FEE CODE( ) 1 = 01 MGD) , 2= 0101<GD) , 3= { > 1 KGD > , 4= C < 1 KGD+SF > , 5= (S> 300A) , 6= { S { =300A) , 7=(SENDEL),B=(SEDEL),9=(CLREC),0=(NO FEE) DISC: CODES ASN/CHG PRMT ENG CERT DATE LAST NOV DATE / / CONBILL4 ) COMMENTS: CR MESSAGE: #*# ENTER DATA FOR UPDATE# SWE State of North Carolina Department of Natural Resources and Community Development Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor R. Paul Wilms S. Thomas Rhodes, Secretary May 29, 1986 Director Mr. B. Gary McGee, City Manager JUN 3 1986 City of Hickory P. 0. Box 398 PERMITS & ENGINEERING Hickory, North Carolina 28603 SUBJECT: Permit No. 13254 City of Hickory Regional Sludge Compost Facilities EPA Project No. C370389-12 Catawba County Dear Mr. McGee: In accordance with your application received April 2, 1986, we are forwarding herewith Permit No. 13254 dated May 29, 1986, to the City of Hickory for the construction and operation of the subject non -discharge type waste sludge compost disposal system. This permit shall be effective from the date of issuance until May 29,. 1991, and shall be subject to the conditions and limitations as specified therein. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing before a hearing officer upon written demand to the Director within thirty (30) days following receipt of this permit, identifying the specific issues to be contended. Unless such demand is made, this permit shall be final and binding. The composting of sewage sludge for disposal by public distribution is considered experimental by the Division and this operation shall be subject to frequent inspection and evaluation by the Division staff. The approval of this operation does not commit the Division to approval of sludge composting for public distribution disposal for other facilities. Pollution Prevention Pays P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer r 2 - I One (1) set of final approved plans and specifications is being forwarded to you. If you have any questions or need additional information concening this matter, please contact Mr. W. S. Hoffman, at (919) 733-6900. Sincerely, R. Paul Wilms 710- cc: City of Newton Catawba Co. Health Department COE-Charlotte Mooresville Regional Office Mr. Arthur Mouberry Walter Taft Burmeister, Wright & Assoc. Mr. W. S. Hoffman EPA GPF . N NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT RALEIGH P R P- M T T For the Discharge of Sewage, Industrial Wastes, or Other Wastes In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO City of Hickory Catawba County FOR THE construction and operation of a non -discharge type waste sludge 20 ton compost- ing facility consisting of three (3) -1.5 meter belt presses, dual DAF (250,000 gallon) thickeners (with optional gravity mode) having an eleven -foot side water depth and a forty -foot diameter and polymer feed and odor control system, sludge composting system consisting of a four (4) bin sludge receiving and mixing station, dual enclosed mechanical bioreactors, two (2) acres of paved area with aeration equipment for open air curing and carbonaceous material storage area, odor control. system, and a 150,000 gallon per day extended aeration type pretreatment facility, with no discharge of waste sludge, or compost drainage to the surface waters•of the State, pursuant to the application received April 2, 1986, and in conformity with the project plans, specifications, and other supporting data, subsequently filed and approved by the Department of Natural Resources and Community Development and con- sidered a part of this Permit. This Permit shall be effective from the date of issuance until May 29, 1991, and shall be subject to the following specified conditions and limi- tations: 1. This Permit shall become voidable unless the facilities are constructed in accordance with the approved plans, specifica- tions and other supporting data. - 2 - 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. The facilities shall be properly maintained and operated at all times. 4. The sewage sludge composted and disposed by this system shall be adequately treated to the accepted federal, state, and local requirements prior to being released for public digtribution. 5. This permit is not transfers-ble. 6. This Permit shall become voidable in the event of failure of the sludge compost to adequately protect the assigned water quality standards of the surface waters, and when properly disposed of by the public. - 7. In the event the compost facilities fail to perform satisfactorily or cause objectionable odors, the City shall take such immediate corrective action as may be required by this Department, including the construc- tion of additional or replacement wastewater treatment or disposal facilities. 8. Diversion or bypassing of the untreated sludge or compost drainage wastewater from the compost facilities is prohibited. 9. The sludge composting operation must be conducted under the super- vision of the certified wastewater treatment plant operator required by the Certification Commission. 10. The City of Hickory shall maintain records including, but not limited to the following: a. volume and analysis of sludge and compost b. date, duration and temperature during composting C. name of compost recipient, volume received, and intended use.. These records shall be available at the wastewater treatment facility for inspection and review.by the Division. 11. The City of Hickory shall present to each recipient of compost written information that clearly states that compost sludge cannot be used on areas where root or leaf crops for direct human consumption are to be grown within one (1) year of the last application of compost to the site. The City shall also include written recommendations to the compost recipients for satisfactory uses of material such as horticulture, silvicultural, and other agricultural uses not specifically prohibited, etc. 12. An annual summary report shall be submitted by the City of Hickory to the Division's Mooresville Regional Office which summarizes the information required for recording. � T I - 3 - 13. Compost sludge should not be used in areas of intense public use (school, playgrounds, etc.) 14. It is the permittee's responsibility to assure that the program is carried out in accordance with the approved documents and conditions of this Permit and as such the permittee is directly responsible for any damages incurred. Permit issued this the 29th day of May, 1986. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION R.-Paul Wilms, Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. 13254 RECEIVE 0mf& 0 ENVIAOmIENTAI NAWFftIPARTM ENT OF THE ARMY WILMINGTON DISTRICT, CORPS OF ENGINEERS JaL 31 1989 Raleigh EPA Resident Office P.O. Box 13 MOOREswiLE. Northslde, North Carolina 27564 REGIONAL GEMS IN REPLY REFER TO - July 27, 1989 EPA Inspection Section / SUBJECT: EPA Project No. C370389-12, City of Hickory, North Carolina, Interim Inspection Mr. Gary McGee, City Manager Attn: Mr. Wm Jerry Twiggs City of Hickory Post Office Box 398 Hickory, North Carolina 28603 Dear Mr. McGee: An interim inspection for the federally funded portion of the subject pollution abatement project was performed by the U.S. Army Corps of Engineers on July 19, 1989. Enclosed is a copy of the inspection report filed. Your particular attention is directed to any comments listed under Item G of this report. We respectfully request your response to these comments. If you have questions regarding this inspection, please contact Mr. Ramon M. Sundquist, P.E. at telephone (919) 528-1804. Sincerely, Carmine Forcinito Chief, EPA Inspection Section Enclosure Copies Furnished w/Enclosure: Mr. Recil Wright Hazen and Sawyer, P.C. Two Parkway Plaza Suite 170 Charlotte, North Carolina 28210 A�. Joe Martin Division of Environmental Management North Carolina Department of Natural Resources and Community Development P.O. Box 27687 Raleigh, North Carolina 27611 F1 CORPS OF ENGINEERS GRANT INSPECTION REPORT GRANT NO. C370389-12 Grantee City of Hicko INSPECTION DATE 19 July 1989 Project Description Hickory Regional Sludge Composting Facility A. SCHEDULE (Overall status of Grant) The Budget and Project period for this grant ends on 15 September 1990. B. AMENDMENTS (Need and Status) None needed. C. GRANT PAYMENT> current EPA grunt ctuiount $ 40011834 Request No. 12 Date of Last Request 10 July 1989 Requested to Date $ 2,232,762.75 This request $ 348,322.75 Actual 48 Recommendation and Comment The construction performed and materials stored on site appear representative of the amount of EPA grant reim- bursement requested. D. GRANT ADMINISTRATION (Related to Recordkeeping, Submittals, etc.) A review of Grant administration was not performed during this inspection. SAD Form 3221-R 1 May 80 - 1 - E. CONSTRUCTION CONTRACT MANAGEMENT REPORT CONTRACT No. 1 Name Ashebrook - Simon - Hartley Corp. Address Suite 124 500 Southland Drive Birmingham, AL 35226 Original Contract Amount $ 6,349,500 ($5,418,800 EPA eligible) Amount based on latest change order $ 5,887,226.58 Current Grant Eligible Contract Amount $ 4,938,795.58 Contract Description General Construction Superintendent at site Ed Borovsky Date of NTP 18 September 1987 Contract Time 780 calendar days Original Completion Date 6 Nov 89 Current Completion Date 6 Nov 89 Current Grant Eligible Contract Time Period18Sep87 - 6 Nov89(780cd) Scheduled % Complete 80 Actual % Complete 50 est. time expired as per inspector CHANGE ORDER UPDATE Response or Action Agency No. Approval Date Amount Time Grantee 1 6 Apr 88 -538,117 0 C 0 E 1 2 May 88 NRCD-DEM 1 10 Aug 88 -553,240 0 Grantee 2 30 Nov 88 75,843.58 0 C 0 E 2 17 Jan 89 NRCD-DEM 2 6 Feb 89 Grantee 2 3 Apr 89 NRCD-DEM 2 17 Apr 89 73,235.58 Remarks drainage/graveing & misc. need more info BRIEF SUMMARY OF CONTRACT INSPECTION (Status, Deficiencies, Comments and Recommended Actions) 1. A monthly construction project meeting was held during this inspection. The following items were noted: a. The Contractor submitted a current construction schedule and work presented was discussed. However, the cash flow schedule was not attached. The Contractor explained that this informa- tion was being assembled and would be submitted in the next scheduled meeting. b. The Grantee advised that a Consortium Tour would be held prior to the 2:00 p.m. September 27, 1989 construction meeting. The Tour would probably be near lunchtime or just after. c. The Professional Engineer's Seal for all plan sheets is still outstanding. The State review department of NRCD-DEM received some plans to review from the Contractor, but these were stamped with an outdated PE seal and were judged to be unacceptable. - 2 - E. CONSTRUCTION CONTRACT MANAGEMENT REPORT CONTRACT No. 1 BRIEF SUMMARY OF CONTRACT INSPECTION (Status, Deficiencies, Comments and Recommended Actions) continued..... 1. c. The Contractor explained that an employee of this firm was still waiting to get reciprocity with North Carolina. The NRCD-DEM representative advised that it appeared that the Contractor's engineer had not continued his seal in this home state, and that that was holding up the NC seal. Until his home state seal was reinstated and current, he did not feel that North Carolina was going to continue with the reciprocation application. COE noted that the plans in use, the lack of proper PE sealing, and the pursuit of a PE seal by Ashbrook has been an ongoing item that appears to be dragging along much longer than necessary. It is noted that without properly sealed drawings, and then a review by NRCD-DEM for current EPA grant eligibility, that the Grantee is in jeopardy of having some items constructed that will not be eligible. It is also noted that comprehensive inspections by reviewing agencies is compromised by there not being an "approved by NRCD-DEM" set of drawings that represent actual construction. Therefore, it is recommended that NRCD-DEM investigate the necessity of withholding additional EPA grant reimbursements for this Grant until properly sealed plans, in conformance with the North Carolina State Board of Registration for Professional Engineers and Land Surveyors, is submitted to NRCD-DEM for review. 2. A field inspection was done during this inspection. The following was noted: a. The Contractor has begun to install the hydraulic ram support brackets for the horizontal silos. The Contractor continues with block wall construction for the Administration Building. b. The Inspector explained that the steel beam support bracket of the W12 x 14 beam in the north corner of the Receiving Station that had been cut and the bolt hole modified would be removed and replaced. - 3 - E. CONSTRUCTION CONTRACT MANAGEMENT REPORT CONTRACT No. 2 Name Anderson Brothers Electrical Contractors Address 1167 1/2 1st. Ave. S.W. Hickory, NC 28601 Original Contract Amount $ 666,277.50 Amount based on latest change order $ 666,277.50 Current Grant Eligible Contract Amount $ 666,277.50 Contract Description Electrical Superintendent .. ... Terry Anderson Date of NTP 18 September 1987 Contract Time 780 calendar days Original Completion Date 6 Nov 89 Current Completion Date 6 Nov 89 Current Grant Eligible Contract Time Period18Sep87 - 6 Nov89(780cd) Scheduled % Complete 80 Actual % Complete 50 time expired estimate CHANGE ORDER UPDATE Response or Action Agency No. Approval Date Amount Time None to date...... Remarks BRIEF SUMMARY OF CONTRACT INSPECTION (Status, Deficiencies, Comments and Recommended Actions) 1. A monthly construction project meeting was held during this inspection. The following items were noted: The Contractor still has not gotten all of the information (prices from Square 'D') concerning the change orders previously submitted to the A/E. He explained that the information is expected immediately and that it will be submitted upon receipt. The Con- tractor further noted that he has ordered all of the electrical panel units with the changes incorporated and that many of the changed units have been delivered to the jobsite. COE noted that until the changes for the electrical items are approved for EPA participation, that payment for the changes can not be recommended for reimbursement. It is requested that the Grantee assure that eligible and potentially non -eligible costs be clearly documented. A recommended procedure would be to list each electrical component that is to be changed, listing the original unit's cost and then the units current modified cost. It should also be stressed in the documentation that the additional cost is for modifying the unit only, not for a new unit in place of the original. - 4 - E. CONSTRUCTION CONTRACT MANAGEMENT REPORT CONTRACT No. 2 BRIEF SUMMARY OF CONTRACT INSPECTION (Status, Deficiencies, Comments and Recommended Actions) continued.... 2. The Contractor is installing electrical outlets and switches, in coordination with the CMU block placement, in the Administration Building. However, it appeared that the number of electrical outlets may not conform to NEC standards. Recommend that the Grantee's Consulting Engineer review the minimum number of outlets requirement set forth in NEC in conjunction with the actual installation. 3. It would appear that the Contractor could be installing more conduit than is currently being done. The construction schedule provided by the General Contractor is of inadequate detail to afford close scrutiny of the Electrical Contractor's progress. Recommend that the Electrical Contractor be required to submit a detailed schedule that would allow progress monitoring. This could include a general work activity breakdown similar to that already shown by the General, but broken down for each major structure. It would also be helpful to identify critical activities that have a tight time frame of installation. - 5 - F. GENERAL COMMENTS (Related to Overall Grant) 1. This was a scheduled interim inspection. The weather was warm and cloudy. 2. The project Inspector's records were available for review. G. RECOMMENDED ACTIONS (Related to Overall Grant) Request that the Grantee respond in writing to the following listed comments: Page 2&3, Para. E.l.c.; Page 4, Para. E.1.; and Page 5, Para. E.2&3. H. INSPECTION PARTICIPANTS Name Title Representing 1. Ramon Sundquist General Engineer U.S. Army Corps of Eng. 2. Michael Wicker Environmental Eng. N R C D - D E M 3. Recil Wright Project Engineer Hazen and Sawyer 4. Mike LaBlanc Project Inspector Hazen and Sawyer 5. Earl Capp Ashbrook - Simon - Hartle, 6. Jerry Twiggs Inspi ctor's Sitnat Public Util. Dir. - 6 - City of Hickory 27 July 1989 Date 4 V To: Permits and Engineering Unit Water Quality Section Date: January 31, 1991 NON -DISCHARGE STAFF REPORT AND RECOMMENDATION County: Catawba Permit No. WQ 0004563 (formerly 13254) PART I - GENERAL INFORMATION 1. Facility and Address: City of Hickory Compost Facility Post Office Box 398 Hickory, North Carolina 28603 2. Date of Investigation: January 31, 1991 3. Report Prepared By: Michael L. Parker, Environmental Engineer II 4. Persons Contacted and Telephone Number: Mr. Keith Buff, Plant Superintendent; 704/465-1.401 5. Directions to Site: From the junction of Highway 321/70 and S. R. 1283 southeast of the City of Hickory, travel south on S. R. 1283 approximately 0.15 mile and turn right onto S. R. 2541. The compost facility is located at the end of this road. 6. Disposal Site(s), List for all disposal sites: Latitude: 350 41' 26" Longitude: 810.15' 48" Attach a USGS Map Extract and indicate treatment plant site and discharge point on map. USGS Quad No.: E 13 NE 7. Size (land available for expansion and upgrading): Area is available for expansion if necessary. 8. Topography (location map or topographic indicating relationship to 100.year flood plain included): Facility appears to be above the 100 year flood plain elevation. Site has been graded to a relatively flat slope. 9. Location of Nearest Dwelling and Water Supply Well: approximately 400 feet. 10. Watershed Stream Basin Information: a. Watershed Classification: C b. River Basin and Subbasin No.: Catawba; 030832 Page Two C. Distance to surface water from disposal system: 150-200 yards PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. Type of sludge: 100% Municipal 0% Industrial a. Volume: 20 tons/day (Design Capacity) b. Types and quantities of industrial wastewater: The sludges processed at this facility are from municipal wastewater treatment plants which receive a variety of different types of industrial wastewater. c. Prevalent toxic constituents in sludge: Analytical results as submitted by Hickory did not reflect any waste constituents which appear to be present in toxic levels. d. Pretreatment Program (POTWs only): in development approved X should be required not needed 2. Production Rates (industrial discharges only) in Pounds Per Day: N/A 3. Description of Industrial Process (for industries only) and Applicable CFR Part and Subpart: N/A 4. Type of Treatment (specify whether proposed or existing): The existing facilities consist of three (3) 1.5 meter belt filter presses, dual DAF sludge thickeners (250,000 gallon capacity), polymer feed and odor control system, a composting system consisting of a four bin receiving and mixing station, dual enclosed mechanical bioreactors, a two (2) acre curing area; and a 0.150 MGD extended aeration wastewater pretreatment facility. 5. Sludge Handling and Disposal Scheme: Upon completion of the composting activity, the compost will be loaded onto tractor trailers for transport to the receiver site. A minor amount of local public distribution may be available: 6. Treatment Plant Classification: Less Than 5 Points; No Rating (include rating sheet). 7. SIC Code(s): N/A Wastewater Code(s): Primary: N/A Secondary: Page Three PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds (municipals only)? No 2. Special monitoring requests: None at this time. 3. Air Quality and/or Groundwater concerns or hazardous waste utilized at this facility that may impact water quality, air quality, or groundwater? No groundwater concerns nor is hazardous waste utilized at this facility. Due to the existence of an air scrubber device, an Air Quality Permit has been issued to the City. Odor complaints received by this Office have been addressed by both Air Quality and Water Quality staff. 4. Other: N/A PART IV - EVALUATION AND RECOMMENDATIONS As a result of recent operational changes, the composting facility had only recently returned to.production. These changes were brought about as a result of an attempt to control/eliminate objectionable odors generated during compost production. Shortly after initial start-up, a rash of odor complaints were received and as a result, operations were halted until.changes/ modifications could be implemented. Although operations were not entirely back to normal, odors were minimal and limited to the compost curing site. It appeared, judging from past reports, that much improvement has been made in odor control since these facilities began production during the past year. Although the City has the option to distribute the compost locally, it appears that the primary compost receiver will be a mountain tree nursery. Very little, if any, general public distribution is planned at the present time. Pending a final review by the SERG, it is recommended that the Permit be renewed. >GiY ezf(lf Signature of Repprt Preparer Date Water Quality,;Supervisor Date /oao. � V 'I _ —II--r r� •: %1 Disposal-.,-�.; I• \ \ /� �� `Fairgrove li Cehir4ugustma MW�\`_- �: I'v -r\ 99/ 3"51 Dnv 'n Fairbrookl) Tfea er '1 _�` II ,\ C __ � 1 l •t(rttnW�A �iJlry i _ �• I• • oI\ !'� I.J -- I ' .. .. T'-1'e\hnicnl•Iristttyte� if41 - �J I� ( t• _ f_.\,`�\ l '1 1 �' •/ \ '! i \ WT'-� li � Ir�..� � � � ��. �i�:� lam. .l `'�; Catawbaf( �- 967 ♦ 1 Me orial Park 1 //-- /oJ m \� Hickory S.Peedway 39SO 10- )) •/," New J1erua1e�n C h' 'Gem �00 996 SM J / !' Z �/_;11 % �) � ', \ •II /. �Al ,! I ���/ \ ; /j/'_i .ii _. >.l. C�; , I Si�E J� ,j -- I �'_ � u• � i � i __� , II \'•. =ice✓ -. \,' _ � ___— ��' ?It lt-_ 3948 �J \• )'\\ •v._84p. `\92/ I�/ \� �� //' �\ 'III - \ !�\! ,� I.•1 ,•_-_-- __ l .� ^,i. •,—i I r. �,C r� I, ail �•,� �'_ �� .'�J- it it 99/�1-�_� \� Cam srntpo- 0� `i tV JAN 8 - 1991 DIVISIN OF EVV1PnH!i E:ir:l MAIIAGC:RIT Unfl uN it OrPNI 1AL QFFIC1 State of North Carolina Department. of Environment, Health, and Natural Resources Division of Environmental Management 512 North Salisbury. Street • Raleigh, North Carolina 27611 James G. Martin, Governor William W. Cobey, Jr., Secretary i - Dear _ George T. Everett, Ph.D. Date: o a' 19 Director r ( 4 SUBJECT . Application No. WQ The Divisions Permits and Engineering Unit acknowledges receipt of your permit application and supporting materials on ! , 19 . This application has been assigned the number shown above. Please refer to this number when making inquiries on this project. Your project has been assigned to for a detailed engineering review. A technical acknowledgement will be forthcoming. If this acknowledgement is not received within thirty (30) days, please contact the engineer listed above. Be aware that the Divisions regional office, copied below, must provide recommendations from the Regional Super- visor or a Procedure Four Evaluation for this project, prior to final action by the Division. If you have any questions, please call the review engineer listed above at (919) 733-5083. Sincerely Donald Safrit, -P.E. Supervisor, Permits and Engineering CC: J Regional Supervisor Pollution Prevention Pays P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer of H/e�O CITY OF HICKORY POST OFFICE BOX 398 • HICKORY, NORTH CAROLINA 28603 • 704-322-2603 y°9ry1070 cAao�`�P N. C. DEPT. QE NA'ETUR" Public Utilities DepartmRESOUTZ,,.`^c. ; ANDent COMMUNITY _: t3PMEN1° JAN 8 4991, CERTIFIED MAIL;;,; OFFICE December 20, 1990 Ms. Carolyn McCaskill, Supervisor NC DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES PO Box 27687 Raleigh, NC 27611-7687 SUBJECT: Permit No. 13254/City of Hickory Compost Facility. Catawba County Dear Ms. McCaskill: The City of Hickory is hereby requesting a renewal for the above referenced permit. Please find attached, in triplicate, a completed Non —Discharge Permit Application and a check in the amount of $250.00. As per your December 3, 1990, letter we also have' included TCLP results in triplicate, and for your information the EP Toxicity test results. Should we need to provide any additional information, please do not hesitate to contact us at (704) 323-7427. isoc? � � ,,r� r Sincerely, Keith S. Buff PU Plants Superintendent bb Attachments r'NortL-Carolina Department of Environment. Health, and Natural Resourees t Environmental Management Commission DEM USE ONLY Permit Number: NON -DISCHARGE PERMIT APPLICATION' `in accordance with NC General Statutes Chapter 143, Article 21 County: Applicant (name of board, individual, or others): ('at 2147,12 Regional Compost Facility Application Date: Nov. 23, 1990-- Project (name of city, village, town, sanitary district. eatabliahment): TlijakQXY CitV Com ost Facilit FOR: Brief Project Description: ❑ Non -Discharge Treatment/Disposal Facilities Receive sludge from waste treatment ❑ Pretreatment Facilities Plants, septic tanks ❑ Sewer Collection System (private) ❑ stir O Extension of Sewer Systems (public) r V 2 Sludge Disposal ❑ Spray Irrigation rr:rr NATURE OF WASTEWATER: 0 Domestic Sewage ❑. Sludge/Industrial Waste ❑ Other Waste Estimated Completion Date: From (sewers, pretreatment plant): Serving (city, institution, industry): Wastewater plants IH:ickory, Newton,Conover, Catawba Co. Into (name of treatment plant): Regional Com oat Facility I Average Daily Gallons Sewage or Waste Flow: At (location of plant):- I 3200 - 20th Ave., SE Hickory, NC 28602 N-00 N3 Name and Complete __ C1254 Address of Engineering Firm: Hazen and Sawyer 27607 4000 - West Chase Blvd. ZIP Code: Ra elg Telephone No. (919)-833-7152 Applicant assures that proposed works will be constructed, supervised, operated and maintained in accordance with approved plans and specifications or ap proved changes thereto. Print Name:ldlm— Torrc� Mailing riN.7i ggS_ Address: PO Rnx 298 Title: Public Utilities Director Hickory, NC - 28603 Signature; ' vCf/y ` � ZIP Code: / Telephone No. / 704 323-7427 TIONS: INSTRUC 1-Fill-in All Spaces. If not applicable, enter N/A. 2.Secure appropriate signature (mayor/city manager for municipality, chairman for sanitary district board, owner/proper official of corporation, or legally constituted board or commission in charge of proposed works). A letter of authorization is required from proper official If design engineer or other agent signs application, 3.Sabmit to Division of Environmental Management, Permits and Engineering Unit, P.O. Box 27687, Raleigh, NC 27611 the original and ALL carbon copies of the application, 3 sets of finalized plans, specifications and other supporting data as required by Com- mission Rules. and permit fee. plans and specifications mast be signed- and sealed by a registered North Carolina engineer: FOR ASSISTANCE, CALL THE STATE CENTRAL OFFICE (919) 733-5093, PERMITS & ENG Asheville (704) 251-6208 Fayetteville (919) 486-1541 Mooresville (704) 663-1699 Winstonem'(gg 762351 59 Woodfnna Place 4 Suite 714 Wachovia Bldg. 919 North Main Street 8025 North Point Boulevard Asheville, NC 28801 Fayetteville, NC 28301 Mooresville, NC 28115 GC' Raleigh (919) 733-2314 Washington (919) 946-6481 Suite 100 ) _ L Wilmington (919) 256-4161 Winston-Salem, NC 27306 3800 Barrrett Drive 1424 Carolina Avenue P-O. Box 27687 7225 Wrightsville Avenue P.O. Box 1507 Wilmington, NC 28403 Raleigh. NC 27611 Washington. NC 27889 . -- - _ STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT SLUDGE MANAGEMENT PERMIT -ATTACHMENT A This information will be used by the Division to determine whether a waste is (1) hazardous as defined by 10 NCAC 10F, and (2) suitable for disposal at a waste management facility permitted by the Division of Environmental Management. The Department of Environment, Health, and Natural Resources reserves the right to request additional information or waive some of the requirements based on the type of waste if it deems - necessary. 'The Department may also require some wastes to be treated or altered to render the wastes environmentally immobile prior to disposal. The following information is required for an evaluation. Incomplete forms will subject the Non -discharge permit application to being returned as incomplete. A. GENERAL INFORMATION L ' What is the waste: Sludges generated by Hickory, Newton Conover and Catawba Countv 2. What volume, on an annual basis, is generated by the source (gallons & percent solids or dry tons pLr year 7020 dry tons composted sludge 3. What frequency of disposal or land application will there be (daily, monthly, quarterly, etc.): Daily How much sludge storage capacity does the treatment facility contain (in days): 200,000 gallons 4. For industrial residuals, please explain either the manufacturing process or how the waste wash e nnerated (Please provide full and complete details of .the entire process): 5. What process is utilized for stabilization of the residuals? All residuals must be stabilized by a process to significantly reduce pathogens (as described in 40 CFR Part 257, Appendix H) prior to application or incorporation. Meet 10' , for more than �i rla� anri exncari 55°C fnr more than 4 hours 4b _ b. Will the handling and disposal of this waste create dust emissions which may cause a health hazard or nuisance to surrounding persons? 7. Specify how the waste will be delivered to the disposal site (in leak proof trucks to a terragator, etc.) and what t}rpe of equipment will be utilized for disposal: Leak proof trucks deliver to Com ost Facility 8. Do you intend to utilize a contractor who specializes in Residual Management or do you intend to manage the program. If a contractor is utilized, please provide the name of the firm, a contact, address, and telephone number. B. INFORMATION FOR HAZARDOUS (RCRA) DETERMINATION (10 NCAC 10F .0029) 1. Is the waste Iis ec under .0029(e) (i.e., 40 CFR 261.31-261.33): If yes, list the number: 2: Does the waste exhibit any of the four characteristics as defined by .0029(d) (i.e., 40 CFR 261.21-261.24): Attach laboratory results for EP Toxicity, Reactivity, Ignitability, Corrosivit,r): C. INFORMATION FOR LAND APPLICATION DETERMINATION Note: The following are established maximum leachable (EP Toxicity) contamination levels and pH established for land application. Chemical analyses should be made at Minimum Detection Limits permitting assessment below the maximum levels. (The pH range shown is for individual data points. The average values accepted are normally 4.0-10.0). METALS: (PPm) PESTICIDES/HERBICIDES: (ppm) .Arsenic 5.0 Lindane 0.40 Barium 100.0 Endrin 0.02 Cadmium 1.0 Methoxvchlor 10.0 Chromium 5.0 Toxaphene 0.50 Lead 5.0 2, 4-D Mercury 0.2 - 10.0 2,4,5-TP Silvex 1,00 Selenium -1.0 Silver 5.0 pH (2:1 vol/wt.) >2.0-<12.5 s.u. 1. Attach E.P. Toxicity results; sampling should be in accordance with standard procedures (10 NCAC 10F .0029; Identification and Listing of Hazardous Wastes -Part 261.20 et.al.). Are any of the above parameters' concentration limitations exceeded? one 2- Does the= waste contain any hazardouswaste constituents listed in :0029(e); Appendix VIII (i.e., 40 CFR 261, Appendix VIII): If yes, what constituents and what concentration (Attach laboratory results): N/A "I hereby certify that the information submitted in regard to RPg;,,,,a i Compost Facility (name of waste) is true and correct to the best of my knowledge and belief." - / Wm. Jerry Twiggs Public Utilities irec or (print me) Nvember 2 1990 (ttitle)) , (date) "` (signature) All questions concerning this form s ld be directed to the Division of Environmental Management, Permits and Engineering Unit at 919%733-5083. Answer specific questions in space provided. Attach additional sheets if necessary. Complete all information, sign, and submit with the land application permit package: Department of Environment, Health, and Natural Resources Division of Environmental Management P. 0. Box 27687 Raleigh, North Carolina 27611 Analytical Services • Aquatic Bioassay Testing • Aquatic Toxicity Reduction Evaluations AATCC Testing Services • NPDES Testing . • Reporting & Data Handling Services III I PMN Aquatic Bioassay Evaluations Burlington Research Post Office Box 2481 •615 Huffman Mill Road • (919) 584-5564 • Burlington, NC 27215 - -ANALYTICAL REPORT CUSTOMER: City of Hickory FACILITY: Regional ComPoste Facility SAMPLE: July Sludge Monitoring Conover S.E WORK ORDER #: 90-07-235-01 Grab 7/25/90 SAMPLE REC'D: 07/26/90, REPORT DATE: 08/30/90 REPORT TO: Mr. Michael Smith - PARAMETER UNITS RESULTS EP TOX Pest/Herbicides ug/L Total Kjeldahl Nitrogen g mg/Kg Attached Arsenic, EP TOXICITY mg/L 7,535 Barium; EP TOXICITY - - -- mg/L <0.01 Cadmium, EP TOXICITY mg/L 0.063 Chromium, EP TOXICITY mg/L <0.005 Lead, EP TOXICITY mg/L <0.05 Mercury, EP TOXICITY mg/L .<0.05 Selenium, EP TOXICITY Silver, EP mg/L <0.0002 <0.005 TOXICITY mg/L <0.005 4 Burlington Research AnaAATCC Services - AquaticBioassay Testing • Aquatic Toxicity Reduction Evaluations Testing Services NPDES Testing • Reporting & Data Handling Services PMN Aquatic Bioassay Evaluations Post Office Box 2481 • 615 Huffman Mill Road • (91 9) 584-5564 • Burlington. NC 771-1 � - - ANALYTICAL -'REPORT CUSTOMER: City of Hickory FACILITY: Regional Composte Facility SAMPLE: July Sludge Monitoring Newton Grab 7/25/90 WORK ORDER #: 90-07-235-02 SAMPLE REC'D: 07/26/90 REPORT DATE: 08/30/90 REPORT TO: Mr. Michael Smith - EP TOX Pest/Herbicide:- Total Kjeldahl N._trogen Arsenic, EP TOXICITY Barium,_E 'TOXICITY Cadmium, TOXICITY a's Chromiu .. ; E'P TOXICITY Lead, EP � 0XICITY Mercury, :;P TOXICITY Selenium, EP TOXICITY Silver, EP TOXICITY ug/L mg/Kg mg/L = mg/L mg/L mg/L mg/L mg/L mg/L mg/L Attached 6,761 <0.01 0.012 <0.005 <0.05 <0.05 <0.0002 <0.005 <0.005 Burlington Research Analytical Services • Aquatic Bioassay Testing • Aquatic Toxicity Reduction Evaluations AATCC Testing Services • NPDES Testing • Reporting & Data Handling Services PMN Aquatic Bioassay Evaluations Post Office Box 2481 • 615 Huffman -Mill Road • (919) 584-5564 • R��rli.,,. _ EP TOXICITY PESTICIDES AND HERBICIDES PER NC-DEHNR LANDFILL REG. (FORM 3151) Work Order #: 90-07-235-02 Parameter Maximum Allowable Concentration u L Result* u L Endrin 2 Lindane <0.2 40 Methoxychlor <0.2 1,000 - Toxaphene _ 50 2,4-D <0.2 -1,000 <0.2 2,4,5-TP (Silvex) 100 <0.2 *Results expressed as ug/L (ppb) of EP TOX extract. o/f/gc/eptoxp h A Analytical Services • Aquatic Bioassay Testing • Aquatic Toxicity Reduction Evaluations AATCC Testing Services • NPDES Testing • Reporting & Data Handling Services .7111 PMN Aquatic Bioassay Evaluations Burlington Research Post Office Box 2481 0615 Huffman Mill Road • (919) 584-5564 • Burlington, NC 27215 _ � .:.-ANALYTICAL' REPORT CUSTOMER: City of Hickory FACILITY: Regional Composte Facility SAMPLE: July Sludge Monitoring Conover Grab 7/25/90 WORK ORDER #: 90-07-235-03 SAMPLE REC'D: 07/26/90 REPORT DATE: 08/30/90 REPORT -TO: Mr. -Michael Smith - - PARAMETER UNITS RESULTS EP TOX Pest/Herbicides ug/L Attached Total Kjeldahl Nitrogen mg/Kg 12,647 Arsenic, EP TOXICITY mg/L <0.01 Barium, EP TOXICITY mg%L' 0.014 Cadmium, EP TOXICITY mg/L <0.005 Chromium, EP TOXICITY mg/L <0.05 Lead, EP TOXICITY mg/L <0.05 Mercury, EP TOXICITY mg/L 0.0017 Selenium, EP TOXICITY Silver, EP TOXICITY mg/L <0.005 mg/L <0.005 -. "990 Analytical Services • Aquatic Bioassay Testing • Aquatic Toxicity Reduction Evaluations AATCC Testing Services • NPDES Testing • Reporting & Data Handling Services PMN Aquatic Bioassay Evaluations Burlington Research Post Office Box 2481 •615 Huffman Mill Road • (919) 584-5564 • Burlington, NC 27215 ANALYTICAL REPORT CUSTOMER: City of Hickory FACILITY: Regional Composte Facility SAMPLE: Special Study C orjjo O S t- Sludge Grab 7/9/90 - WORK ORDER #: 90-07-031-01 SAMPLE REC'D: 07/10/90 REPORT DATE: 08/08/90 REPORT TO: Mr. Michael Smith PARAMETER UNITS RESULTS EP TOX Pest/Herbicides ug/L Attached Arsenic, EP TOXICITY mg/L 0.03 Barium, EP TOXICITY mg/L_ 1.75 Cadmium,.EP TOXICITY mg/L <0:005 Chromium, EP TOXICITY mg/L Lead, EP TOXICITY mg/L .<0.05 <0.05 Mercury, EP TOXICITY mg/L 0.0006 Selenium, EP TOXICITY mg/L -<0.005 Silver, EP TOXICITY mg/L <0.01 Analytical Services • Aquatic Bioassay Testing • Aquatic Toxicity Reduction Evaluations AATCC Testing Services • NPDES Testing • Reporting & Data Handling Services PMN Aquatic Bioassay Evaluations Buffington Research Post Office Box 2481 •615 Huffman Mill Road • (919) 584-5564 • Burlington, NC 27215 EP TOXICITY PESTICIDES AND HERBICIDES PER NC-DEHNR LANDFILL REG. (FORM 3151) Work Order #: 90-07-031-01 Maximum Allowable Result* Parameter Concentration (ua/L) u L Endrin 2 <0.4 Lindane 40 <0.4 Methoxychlor 1,000 <0.4 Toxaphene 50 <0.4 2,4-D 1,000 <0.4 2,4,5-TP (Silvex) 100 <0.4 *Results expressed as ug/L (ppb) of EP TOX extract. ept-ph IvN31 c01'rt0 � ts• 1•�. H N• w � rt N• x �ft l< O N R. o U1 - ` J CD Z 0� INPO MHo0 3-3 ""I' OF!. N 00I-j (D �N M oartoi- NV l< O g U iD N 4 1� tr ( ft H H hi (7 FJ W �C y 0 4 O D N co w W >< o > ^ r) W N .•� � 1 01 ti < D = n � 7 Z to L m u S V. a O a n w oo LZ � R • kDD c a A^_ — ID F A n O pe 03 w D N x IJi Ln • o, c 1 — n N �, rn z n NJ N Ln rC7111 Burlington Research Anelytica! Services • .Aquatic Bioassay Testing • Avucrc Toxicity Reduction, Evaluations AATCC Testing Services • NPDES Testing • Reuorting $ Data dandling Services PMN Aquatic B'oassav Fvaltiations Post Office Box 2481 • 615 Huffman Mill Road • (919) 584-5564 . Burlington, NC 27215 - - REACTIVITY, SOLID WORK ORDER #: 9@-11-2].S-01 Parameter Result (mg-Rgl Reactivity, Cyanide <1. 0 Reactivity, Sulfide <1 79 Analytical Services 0 Aquatic Bioassay Testing 0 Aquatic Toxicity Reduction Evaluations e Reporting & Data Handling Service 4 AATCC Testing Services a NPDES Testing �1 "/ PMN Aquatic Bioassay Evaluations Al Burlington Research 0V 2j i�q Post office Box 2481 a 615 Huffman Mill Road 9 (919) 584-5564 9 Burlington, NC 27215 REACTIVITY1 SOLID WORK ORDER #: 89-03-190-02 Parameter Result LmqLKSL Reactivity, Cyanide <.022 Reactivity, Sulfide 25.8 i Analytical Services • Aquatic BioassayTesting• ^,l ' �� AATCC Testing Services • Aquatic Toxicity Reduction Evaluations g NPDES Testing •- Reporting &Data Handling Services �� PMN Aquatic Bioassay Evaluations Burlington Research Post Office Box 2481 0615 Huffman Mill Road • (919) 584-5564 • Burlington, NC 27215 EP TOXICITY PESTICIDES AND HERBICIDES Work Order #: 89-03-190-02 Maximum Allowable Result Parameter Concentration (uq/L) u L Endrin 20 <20 Lindane 400 <400 Methoxychlor 10,000 <10,000 Toxaphene 500 <500 2,4-D 10,000 <10,000 2,4,5-TP (Silvex) 1,000 <1,000 i£.; Analytical Services • Aquatic Bioassay Testing • Aquatic Toxicity Reduction Evaluations AATCC Testing Services • NPDES Testing • Reporting & Data Handling Services PMN Aquatic Bioassay Evaluations Bhdington Research Post Office Box 2481 0615 Huffman Mill Road • (919) 584-5564 • Burlington, NC 27215 CUSTOMER: FACILITY: SAMPLE: WORK ORDER #: SAMPLE REC'D: REPORT DATE: REPORT TO: ANALYTICAL REPORT CITY OF HICKORY POTW Wastewater Analysis HenryFork Treated Sludge 89-03-190-01 03/31/89 06/12/89 Ms. Susan McNeeley PARAMETER UNITS RESULTS Corrosivity, Aqueous SU EP TOX Pest/Herbicides NonCorros Ignitability Attached P H Degrees Degrees F >140 Arsenic, EP TOXICITY SU mg/L 3.12 Barium, EP TOXICITY mg/L. <0.01 Cadmium, EP TOXICITY mg/L 0.71 Chromium, EP TOXICITY mg/L 0.007 Lead, EP TOXICITY mg/L <0.05 Mercury, EP TOXICITY mg/L 0.07 Selenium, EP TOXICITY mg/L <0.002 Silver, EP TOXICITY mg/L <0.005 <0. 01 a: Analytical Services • Aquatic Bioassay Testing • Aquatic Toxicity Reduction Evaluations AATCC Testing Services • NPDES Testing • Reporting & Data Handling Services PMN Aquatic Bioassay Evaluations Burlington Research Post Office Box 2481 0615 Huffman Mill Road • (919) 584-5564 • Burlington, NC 27215 EP TOXICITY PESTICIDES AND HERBICIDES Work Order #: 89-03-190-01 Parameter Endrin Lindane Methoxychlor Toxaphene 2,4-D 2,4,5-TP (Silvex) Maximum Allowable Concentration (u /L) 20 400 10,000 500 10,000 1,000 Result u L <20 <400 <10,000 <500 <10,000 <1,000 i 11 Q f �� L V :J `I •J V �J +t Analytical Services • Aquatic Bioassay Testing • Aquatic Toxicity Reduction Evaluations AATCC Testing Services • NPDES Testing • Reporting & Data Handling Services r,971 I I PMN Aquatic Bioassay Evaluations Burlington Research Post Office Box 2481 0615 Huffman Mill Road • (919) 584=5564 • Burlington, NC 27215 REACTIVITY, SOLID WORK ORDER #: 89-03-190-01 Parameter Reactivity, Cyanide Reactivity, Sulfide Result (mg/Kg) <0.022 <0.42 Z/buz Zo' 0 daom 'ZOATTS Z/bul SOo ' 0> d'IOI 'MnTuaTaS 'i/bm Z000' 0> d'IOS 'A«Xnoaax Z/bm So ' 0> drips ' pEaZ 'I/buz 50 ' 0> ff7oL 'uznituo�g0 z/bM S00'0> d'IJ,l 'tuntutpEO z /bul s c • o azos 'I/b ZO' 0 d'Iox PauOEq,4`d sozuabzco aTTWETon azos Pau3l,44v s0tu-uba0 aTTWETonTUMS d'lol PauaLl"44V d'IOS OCT spTToS /45ay a94TTJ d'IOS lansau uasaFl g4TUIS Ta2x�oTX -aid :OS, maodau 06/61/ZZ : alva laoclau 06/01/ZT :Q,oad ndxvs TO-060-ZT-06 : # ?daa'dO x1doM 06/9/ZT geav -4soclmoo dZOs/APn4s TazoadS A-4TTTos3 agsodmoJ TLuoTba'd Aa07(0TH 30 A-4ZO :233InIOSSfio suodzu groisaflyNy SLZLZ JN 'uol8uijjng • b9SS•b9S (6W • p*021 lMN' uew4anH 5L9 • LStq )cog aD!;�p IS04 uollbuilm8 suoiRvlljo 3 At Buig �genbV NYYd sa�inJa5 RuiIOUPt{ R3F(j Rvil�ocfay . $u!liJl S3odN'' • sa>'»aS `utlsal :)Jlvv SUO1vFl1jen3 uOiunpaS A7p±xVl DgpnbV • ruilsal Ameota :inenbv S le:01J,tIeuv 1 �. cr ♦ i a �. uurta. a li Vl 1 V 1'1 IC C.�GF7R l,.n P . 04 S � Analytical Services • Aquatic Bioassay Testing • Aquatic Toxicity Reduction Evaluations AATCC Testing Services • N°DES Testing a Reporting 8 Data Handling $ervices RMN Aquatic Bioassay Fvaluations Burliligfon Research Post Office box 2481 •615 Huffman Mill Road • (919) 584.5564 • Burlington, NC 27215 EPA TCLP VOLATILE ORGANICS ANALYSIS BY GC/Ms (METHOD 8260) WORK ORDER NUMBER(S): 90-12-090-01 METHOD DETECTION LIMIT (MDL); See below Federal Regulatory ANALYTE MDL Level ( rig / L ) 1 CHLOROFORM 16 ug/L 6.0 2 CARBON .TET_RACHLORIDE 28 ug/L 0.5 3 TETRACHLOROETHENE 41 ug/L 0.7 .4 CHLOROBENZENE. - 60 ug/L 100.0 5 112—DICHLOROETHANE 28 ug/L 0.5 6 BENZENE 60 ug/L 0.5 7 VINYL CHLORIDE 65 ug/L 0.2 8 1,1—DICHLOROETHENE 28 ug/L 0.7 9 TRICHLOROETHENE 19 ug/L 0.5 10 114—DICHLOROBENZENE 100 ug/L 7.5 11 2—BUTANONE (MEK) 300 ug/L 200.0 12 PYRIDINE 250 ug/L 5.0 *BELOW DETECTION LIMITS EXCEPT WHERE NOTED RESULTS REPORTED AS mg/L OF TCLP/ZHE EXTRACT tclpvoal.sca CONC. (mgL)- t IFBu lin�ton 1111 RE st rch Analytical Services • Aquatic 8%0assav Testing • Aquatic Toxicity Reduction Evaluations AATCC Testing Service" • NPDES T"ting • Reporting 3 Data Handling Services P,MN Aquavit Bioassay Evaluations Post Office Box 2481 • 615 Huffman Mill Road ! (919) 584-5564 • Burlinvtnn me, TCLP SEMIVOLATILE ORGANICS (EPA METHOD 8270) WORK ORDER: 90-12-090-01 Method Quantitation Limit (MQL) in mg/L : see below Federal Anai=z Regulatory o-Cresol �_ Conc (m m-Cresol p-Cresol 200.0 200.0 0.010 0.010 Cresol (total)' 200.0 0.010 1,4-Dichlorobenzene 200.0 0.010 2,4-Dinitrotoluene 7•5 0.010 Hexachlorobenzene 0.13 0.010 Hexachloro-113-butadiene Hexachloroethane 0.13 0.5 0.010 0.010 It * Nitrobenzene 3.0 0.010 Pentachlorophenol 2.0 0.010 Pyridine 100.0 0.010 2,415-Trichlorophenol 2.4,6-Trichlorophenol 5.0 400.0 0.010 0.010 2.0 0.010 *Compound below Method Quantitation Limit Results are amounts found in the TCLP extract. tclpsv.fed Ic 111, B r�.y• u ngton Research P.06 Analytical Services • Aquatic Bioassay Testing • Aquatic Toxicity Redur.tion Evaluations AATC.0 Testing Se rvicPt • NPOES Testing • Reporting & Data Handling Services PMN Aquat,C Bioassay Evaluations Post Office Box 2481 • 615 Huffman NUN Road • (919) 584-5564 9 Burlington. NC 27215 TCLP PESTICIDES AND HERBICIDES (EPA METHOD 8080 AND 8150) Work Order #: 90-12-090-01 Method Detection Limit (MDL) in mg/L • see below Federal An_alv,te Regulatory Level (mq/L) MDL Chlordane Endrin 0.03 0.0002 Heptachlor 0.02 0.008 0.0002 0.0002 Lindane .Methoxychlor 0.4 0.0002 Toxaphene 10.0 0.0002 2,4-D - 0.5 0.0002 2,4,5-TP (Silvex) 10.0 1.0 0.0002 0.0002 *Compound below Method Detection Limit Results are amounts found in the TCLP extract. tclpphex.fed Conc. tmcr/L) 1 , C. nZp7. OF NATURAL .' ®r)) �ESQBJIZCES AN��U1�IYTg' UEVELOPD4E. JAN 3 1 1992 �i�illSl(1@1 OF E12V4�OPts?E?;jAi ?!Qil'G;i:�;i� State of North Carolina rowllli, 11E�t�tll+t ®6ffGE Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street - Raleigh, North Carolina 27611 James G. Martin, Governor George T. Everett, Ph.D William W. Cobey, Jr., Secretary Director January 29, 1992 Mr. Wm. Jerry Twiggs, Public Utilities Director City of Hickory Post Office Box 398 Hickory, North Carolina 28603 Subject: Application No. WQ0004563 Additional Information Request City of Hickory Compost Facility Catawba County Dear Mr. Twiggs: On March 26, 1991 an additional information was forwarded to your attention as a result of the Permits and Engineering Units preliminary review of the City of Hickory's renewal of the subject permit. The return date for the requested information was on May 26, 1991. The Division is in receipt of a letter dated May 22, 1991 indicating the City's response to the additional information letter. The letter also indicated that continuing efforts are being made to demonstrate the Process to Further Reduce Pathogens (PFRP). To date, the Division has not received any further information in reference to the compost facility meeting PFRP. Please be advised that Non -Discharge permit applications must be processed in a timely manner. When responding to the outstanding concerns with PFRP, please indicate where the sludge which is generated from the wastewater treatment plants that are usually served by the compost facility have been disposed of during the past six (6) months. If the City feels that the efforts to demonstrate PFRP can not be completed within the allotted thiry day time frame, the package will be returned as incomplete. In order for the City to operate the compost facilty the City must hold a valid permit. Refer to the subject permit application number when providing the requested information. Please submit four copies of all information to Ms. Angela Y. Griffin's attention at the address below. Also, please note that failure to provide this additional information on or before March 2, 1992 will subject your application to being returned as incomplete, in accordance with 15A NCAC 2H .0208. Regional Offices Asheville Fayetteville Mooresville Raleigh Washington Wilmington Winston-Salem 704/251-6208 919/486-1541 704/663-1699 919/733-2314 919/946-6481 919/395-3900 919/896-7007 Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer y Page 2 1 Permit No. WQ0004563 January 29, 1992 5083. If you have any questions on this matter, please call Ms. Angela Y. Griffin or myself at 919/ 733- Sincerely, C &. Q,��- Carolyn .McCaskill, Supervisor State Engineering Review Group cc: o e lc gion�C-�)O- Groundwater Section Permit File WQ0004563 Hazen and Sawyer Lb IL trw T. OF NAT[ / RESOURCES AND COMMUNITY D&ELOPMENT, .V 11 aG 1 1 1992 $, ' • �1pyF,GEhiFliI State of North Carolina tlt!��" of Environment, Health and Natural Resources l� Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor William W. Cobey, Jr., Secretary Mr. Wm. Jerry Twiggs, Public Utilities Director City of Hickory Post Office Box 398 Hickory, North Carolina 28603 Dear Mr. Twiggs: George T. Evere March 10, 1992 Subject: Permit No. WQ0004563 City of Hickory Regional Compost Facility Catawba County In accordance with your application received December 27, 1990, we are forwarding herewith Permit No. WQ0004563, dated March 10, 1992, to the City of Hickory for the construction and operation of the subject facilities. This permit shall void Permit No. 13254 and shall be effective from the date of issuance until February 28, 1997, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. If any Pam, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this Permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding. Regional Offices Asheville Fayetteville Mooresville Washington Wilmington Winston-Salem 704/251-6208 919/486-1541 704/663-1699 919/733 2314 9 9/946-6481 9 9/395 3900 919/896-7007 Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer Mr. Twiggs March 10, 1992 Page Two If you need additional information concerning this matter, please contact Ms. Angela Y. Griffin at 919/ 733-5083. cc: Catawba County Health Department Mooresville Re oral "Office '.• µ�1-�y.- Groundwater Section, Jack Floydunciwater Facilities Assessment Unit Training and Certification Unit NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION . DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH COMPOST PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina amended, and other applicable Laws, Rules, and Regulations PERMIISSION IS HEREBY GRANTED TO City of Hickory Catawba County FOR THE continued operation of a wastewater treatment plant sludge composting facility consisting of the composting of the sludge for the sources listed in Condition II 3. on a 1.5 meter belt filter press, dual DAF sludge thickeners (250,000 gallon capacity), polymer feed and odor control system, sludge composting consists of a four (4) bin receiving and mixing station, dual enclosed mechanical bioreactors, a two (2) acre curing area and a 0.150 MGD extended aeration wastewater pretreatment facility to serve the City of Hickory with no discharge of wastes to the surface waters, pursuant to the application received December 27, 1990 and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment, Health and Natural Resources and considered a part of this permit. This permit shall void Permit No. 13254 and shall be effective from the date of issuance until February 28, 1997, and shall be subject to the following specified conditions and limitations: I. PERFORMANt`F gTANneunc 1 • The Mooresville Regional Office, phone no. (919) 663-1699 shall be notified at least forty- eight (48) hours in advance of operation of the installed facilities so that an in -place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Z.- 'This permit shall become voidable in the event of failure of the sludge composting facility to adequately protect the assigned water quality standards of the surface waters and groundwaters. M 3. The sludge composting program shall be effectively maintained and operated as a non - discharge system to prevent discharge of any wastes resulting from the operation of this program. 4. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. 5. In the event that the sludge composting program is not operated satisfactorily, including the creation of nuisance conditions, the Permittee shall take such immediate corrective action as may be required by this Department, including the construction of additional or replacement wastewater treatment or disposal facilities. 6. Diversion or bypassing of the untreated sludge or compost drainage wastewater from the compost facilities is prohibited 7. Compost sludge should not be used in areas of intense public use (schools, playgrounds, etc.). 1. The facilities and disposal sites shall be properly maintained and operated at all times. 2. The sludge composting operation must be conducted under the supervision of the certified wastewater treatment plant operator required by the Certification Commission for operation of the City of Hickory's Northeast Wastewater Treatment Plants, NPDES Permit No. NCO020401 and the City of Hickory's Henry Fork Wastewater Treatment Plants, NPDES Permit No. NC0040797. 3. No sludges other than the following are hereby approved for composting in accordance with this permit: Source Pemut ` city or Hickory NE "City ou nty Catawba NCO020401 of Hickory HF Town of Newton Catawba NCO040797 City of Conover NE Catawba Catawba NCO036196 NCO024252 "City of Conover SW (,City of Conover SE Catawba NCO024261 Catawba NCO024279 4. All compost shall be stored on the concrete composting pad during composting and until such time as it is distributed to the buyer. If an alternate storage site is to be used, approval must be obtained from the Division of Environmental Management. 5� - No compost shall be marketed that does not meet the criteria for the Process to Further Reduce Pathogens, which for a static aerated pile the compost pile must be maintained at operating temperatures of 550 C (1310 F) or greater for three (3) days. The use of any other composting method shall require a permit amendment prior to the distribution of any such compost. 2 1. Any monitoring (including groundwater, surface water, sludge, soil, or plant tissue analyses) deemed necessary by the Division of Environmental Management to insure protection of the environment will be established and an acceptable sampling and reporting schedule shall be followed. - - - 2• The City of Hickory shall maintain records including, but not limited to the following: a. volume, source, and analysis of sludge and compost b. date, duration and temperature during composting c. name of compost recipient, volume received, and intended use An annual summary report (three copies) of the records required above shall be submitted on or before March 1 of the following year by City of Hickory, to the following address: NC Division of Environmental Management Water Quality Section Facility Assessment Unit PO Box 29535 Raleigh, NC 27626-0535 3 • The City of Hickory shall present to each recipient of compost written information that clearly states that compost sludge cannot be used on areas where root or leaf crops for direct human consumption are to be grown within one (1) year of the last application of compost to the site. The City of Hickory shall also include written recommendations to the compost recipients for satisfactory uses of compost material such as horticulture, silvicultural, other agricultural uses not specifically prohibited, etc. 4. Noncompliance Notification: The Pernuttee shall report by telephone to the Mooresville Regional Office, telephone no. (919) 663-1699, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence with the composting program which results in the composting of significant amounts of wastes which are abnormal in quantity or characteristic. b. Any failure of the composting program resulting in a discharge of wastes to receiving waters. C. Any time that self -monitoring information indicates that the facility has gone out of compliance with the conditions and limitations of this permit or the parameters on which the system was designed. d. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate sludge treatment. e. Any leakage or spillage that occurs during the transfer or transport of the compost material. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. IV. GROUNDWATER REQUERF TENTS l• Any groundwater quality monitoring as deemed necessary by the Division of Environmental Management shall be provided. V. INSPECTIONS 1 • The Permittee or his designee shall inspect the sludge storage, transport, and composting facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available upon request by the Division of Environmental Management or other permitting authority. 2. Any duly authorized officer, employee, or representative of the Division of Environmental Management may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the composting facility and facility at any reasonable tie� for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the terms and conditions of this permit; or may obtain samples of groundwater, surface water, or leachate. VI• GENERAL nNT)TTTQNS 1 • This permit shall become voidable unless the land application activities are carried out in accordance with the conditions of this permit and in the manner approved by this Division. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. This permit is not transferable. In the event there is a desire for the facilities to change ownership or a name change of the Penmittee a formal the Division of Environmental Management accompanierrrdt d b request anusat b 1 submitted documentation from the parties involved, and other supporting materials as ion fee, be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 4• Failure to abide by the conditions and limitations contained in this Permittee to an enforcement action by the Division of Environmental altManagementtiin accordance with North Carolina General Statute 143-215.6. 4 5. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4). 6. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. - - T. A set of approved documents for the subject project must be retained by the applicant for the life of the project. 8. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. 9. This permit may be modified or reissued to incorporate any conditions, limitations and monitoring requirements the Division of Environmental Management deems necessary in order to adequately protect the environment and public health. Permit issued this the 10th day of March, 1992 ENVIRONMENTAL MANAGEMENT COMMISSION `Ueorge Everett, Dyc� Division of Environ�n By Authority of the E Permit No. WQ0004563 Management Commission 5 Disposal. It' l� .-.I c` _ J• � j \ ,' \� ,�.-�— t 41 �� • I�. •` � -- 2 30 Ceit1'/(u�eteT,a c � f- ° J \1'rairgrove ; yore , 4 r , + .Ch �• \` ` ��/ \^" (r / III 1 �1 \ •••\ / / , `.�\ + 1 . �f •. tii .'(.. 't I •\ sk 91 II \) I� l u �< 1\ i' 11 Driv 'ri:; `y Fairb,00 k i '1 l� j; I' `, I , • ���, i 3951 r �I, ri er:; .." •a i. r % Imo. I l g I U _ • 1F } 1%\ � ' ..% • , �„� Y J �;IJ64 I�•� (i'-:�\{�\ • •.1 �� ' 11 � �•1'I' �i' // _ Mica ns '° \ I1 \. `\,__ziJ, i ! �%. •,\•('nU, n. nIL•y t' p •I i 111 `-�`��,//� .. �- `• �l -�• \�� • / 11 ` � '• I __• 'l %� %�\_ • i/,• t `. =� '��, `,� ��;: 1 � Catawla !` 1 •, ! •C� 6 ;�lli' �!a� roJ \ Memorial Park' \�t l n 967 Hickory lt�•, 1, \` tt - '''Speedway 39 50 Ch Cem 1-7 /%'�/ ,•' •\ �(' % ���( �' � ' • /�lI• I 't ',J % ,, l � _ i' •.'` ;r!' tea• � � � 3 99 Oil rr 987 Ng FM,�j IF A 3948 6146 991 3947 u 1 00• •,1 •, . � }//�-;. �' l \ �./� _ !i. •i II \`' -_ice//_-1,'� 1 40' DIVIS•I&(& ENVIRONMENTAL MANAGEMENT Ca 'wv' GROUNDWATER SECTION March 4, 1987 MEMORANDUM TO: Reginald Sutton Construction Grants FROM: Bob Cheek f,�� SUBJECT: Amendment to Hickory -Newton 201 Plan, Catawba County The Groundwater Section has reviewed the amended plan, as revised January, 1987. We would recommend project approval with the provision that --sludge, while stored at the composting site be isolated from the groundwater environment. BC/ls cc: Arthur Mouberry Rick Klingel•, Central Files Groundwater Files