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HomeMy WebLinkAboutNCG020961_Supplemental Info_20201104JISUNROCK� CAROLINA SUNROCK LLC Scott Martino Manager Environmental Compliance 200 Horizon Drive, Suite 100 Raleigh, NC 27615 Certified: 7015 0640 0007 8087 6225 October 28, 2020 Ms. Annette Lucas, PE Stormwater Program Supervisor Division of Energy, Mineral, and Land Resources 512 N. Salisbury Street Raleigh, NC 27604 RE: Carolina Sunrock LLC — Prospect Hill Quarry and Distribution Center NCG020961 1238 Wrenn Road Prospect Hill, Caswell County, North Carolina 27314 Dear Ms. Lucas: RECEIVE® NOV 0 4 2020 DENR-LAND QUALITY STORMWATER PERMITTING The purpose of this letter is to provide you and your department the additional information pertaining to Carolina Sunrock LLC's application for coverage under General Permit NCG02000 as requested during our meeting on October 23, 2020. We would like to thank you and your department for your time and discussion of our proposed operational plans pertaining to process water usage/generation/flow, and the overall anticipated water balance for the facility. The main issue at the heart of our discussion on October 23, 2020 pertained to the USGS determination that the 7Q10 ratings of the receiving water bodies is currently zero. Thus, no discharge of process water is possible due to permit stipulations within the NCG02000. In light of this restriction, Carolina Sunrock has chosen to re -design its pit dewatering methodology by adding additional water storage capacity throughout the property in order to store, reuse, or evaporate all generated process water. The proposed interlocking water retention system allows the proposed facility to move process water throughout the site with the ability to allow all generated process water to ultimately return to the Pit A for storage. This system was engineered based upon mean annual rainfall for the area, calculated groundwater inflows from the hydrogeologic study, consideration of surface water runoff from stormwater divides into the pits, known operational quarry water usage, and process water loss. In addition, large storm events, such as the Q25, Q50, and Q100, were also incorporated into the water storage capacity calculations. All calculations are based on maximum fully developed pits to depths of 150' and 300' below grade to provide a conservative worst -case scenario for storage of process water. In reality, the potential water storage needs during the actual development of either pit will be significantly less as each pit will be mined in phases over many decades until the pits reach this maximum proposed design. (See Table 2) These conservative calculations yielded the total proposed process water storage capacity of --39 million gallons. In addition, each process water pond has been designed to provide at least two feet of free board between the full capacity and the top of each structure's embankment. This free board will also provide additional storage capacity during major storm events that may occur during the life of the mine without overtopping the ponds in the event they are full prior to the event. As demonstrated in the attached Table 2, the proposed process water pond storage capacity of --39 million gallons is greater than the anticipated water inputs when accounting for process water loss for the ultimate completion of Pit A including the additional free board storage of a potential occurrence of a 100- year storm event during the life of the Pit A. Thus, we believe we have provided a comprehensive analysis that shows that our proposed storage pond system will ensure no process water discharge. Page 1 of 2 JISUNROCK� CAROLINA SUNROCK LLC It is Carolina Sunrock's intent to fully mine Pit A prior to development in Pit B. Thus, Pit A will provide additional process water storage capacity of —1.5 billion gallons until Pit A reaches groundwater table equilibrium and then an additional —324 million gallons after it reaches equilibrium (using its freeboard storage capacity). All calculated inflow to Pit B is to be pumped to Pit A where it will then be pumped/distributed as needed across the facility within the closed loop water storage system for process use. As demonstrated within Table 2, the proposed process water pond storage capacity along with the storage capacity of Pit A will allow for the storage of all process water during the ultimate completion of Pit B, including the potential occurrence of a 100-year storm event during the life of Pit B. In summary, the proposed process water storage pond designs and water handling methodology along with the phased mine sequence are adequate to provide a zero -process water discharge solution for the facility. Thank you for the opportunity to address your comments and to supplement our existing NCG02 application currently under review. Please feel free to contact me if you or your department have any further questions or need clarification. Thank you for your assistance. Sincerely, Carolina Sunrock, LLC Scott Martino Manager Environmental Compliance Enclosure Signed Notice of Intent — General Permit Application Table 1 (Updated Stormwater and Process Water Discharge Outfall and Feature Summary (Stormwater Only)) Water Balance Power Point Table 2 Water Balance Calculation Summary Page 2 of 2 Attachment A Signed Notice of Intent - General Permit Application Division of Energy, Mineral and Land Resources / Land Quality Section — Stormwater Permitting Program National Pollutant Discharge Elimination System Environmental Quality NCG020000 NOTICE OF INTENT — General Permit Application FOR AGENCY USE ONLY Date Received Year Month Day Certificate of Coverage N Check # Amount Permit Assigned to National Pollutant Discharge Elimination System application for coverage under General Permit NCG020000: STORMWATER AND/OR WASTEWATER DISCHARGES associated with activities classified as: SIC (Standard Industrial Classification) Code - 14XX Mineral Mining Industry (except as specified below) and like activities The following activities are included: • Active or inactive mining operations (including borrow pits —except for NCDOT borrow pits) that discharge stormwater contaminated with or that has come in contact with, any overburden, raw material, intermediate products, finished products, byproducts or waste products located on the site of such operations; • Stormwater from vehicle maintenance activities (VMA) at mining operations; • Overflow from facilities that recycle process wastewater; and/or • Mine dewatering (wastewater) The following activities are specifically excluded from coverage under this General Permit: • Stormwater discharges associated with peat mining, coal mining, and metal mining; • Stormwater discharges from mining operations which are intermixed on site with stormwater from concrete operations; • Stormwater discharges associated with oil and gas extraction operations; and • Stormwater discharges associated with tourist gem mines • NCDOT borrow pits (covered under individual permit NCS000150) The following discharges are covered by NPDES general permit NCG520000 instead of NCG020000: Point source discharges of stormwater and wastewater from in -stream sand mining operations (sand dredging or dipping operations) are covered instead by NPDES General Permit NCG520000, administered by the Division of Water Resources NPDES Wastewater Permitting Program. Please contact DWR for more information. Please print or type all entries in this application form. 1) Mailing address of owner/operator (official address to which all permit correspondence will be mailed): Legal Owner Name Carolina Sunrock LLC (Attach the most recent Annual Report to the NC Secretary of State showing the current legal name of the corporation or entity. Alternatively this permit can be given to an individual or government authority. This name must be the same name as appears on the Division of Energy, Mineral, and Land Resources' Mining Permit.) Signee's Name (as signed for in question 41. at end) Gregg Bowler Street Address 200 Horizon Drive, Suite 100 City Telephone No. Raleigh 919 747-6400 Alternate Contact Name" Scott Martino State NC ZIP Code 27615 E-mail gbowler@thesunrockgroup.com E-mail (if different) smartino@thesunrockgroup.com Alternate Contact Telephone (if different) 984 202-4761 'Alternate contact should be affiliated with the Owner/Operator. Consultant information can be provided in question 5. Page 1 of 12 SWU-NCG02-NOI Last revised 9/10/2015 NCG020000 N.O.I. 2) Location of facility producing discharge: Facility Name Carolina Sunrock LLC - Prospect Hill Quarry and Distribution Center Facility Street Address 1238 Wrenn Road Facility City Prospect Hill State NC ZIP Code 27314 Facility County Caswell County Facility Contact Scott Martino Telephone No. 984 202-4761 Fax: Contact E-mail smartino@thesunrockgroup.com 3) Physical Location Information: Please provide a narrative description of how to get to the facility (use street names, state road numbers, and distance and direction from a roadway intersection). From 1-40: Take exit 160 (Mt Willing Rd), right onto Mt Willing Rd (0.4 mi), left onto Forrest Ave (0.2 mi), continue straight to S Efland-Cedar Grove Rd (9.8 mi), left onto NC-86N (3.9 mi), right onto Ridgeville Rd (2.3 mi), right onto Wrenn Road 4) Facility Location Coordinates: Latitude 36.300542 N Longitude -79.167336 degrees) 5) Consultant Information (if applicable): Consultant: Jonathan Murphrey Consulting Firm: Piedmont Geologic Mailing Address: 6003 Chapel Hill Road, Suite 145 City: Raleigh State: NC Zip Code: 27607 Phone: (919 ) 854-9700 Fax: ( ) E-mail: imurphrey@piedmontgeologic.com W (degrees / minutes / seconds or decimal Permits: 6) This NPDES Permit Application applies to which of the following: P New or Proposed Facility Date operation is to begin: 2020 ❑ Existing Date began mining: 7) Standard Industrial Classification: (Optional) Staple Business Card Here Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility SIC Code: 1 4 2 9 8) Provide a description of the types of minerals mined at this facility: Aggregates (diabase, diorite, granodiorite; 9) Is this a PROCESSING -ONLY facility for materials mined elsewhere? No ❑ Yes 10) Is this an inactive mine site? IN No ❑ Yes If yes, have you certified to the Stormwater Permitting Program that all portions of the site where clearing, grading, and/or excavation activities have occurred have been stabilized? ❑ No ❑ Yes (If yes, the site may be eligible for "Dormant Status" and reduced BMP inspections. See the General Permit.) Page 2 of 12 SWU-NCG02-NO] Last revised 9/10/2015 NCG020000 N.O.I. 11) Does this facility already have a valid Mining Permit from DEMLR's Land Quality Section? 4 No If no, please indicate the status of the Mining Permit application: ❑ Yes If yes, please provide the Mining Permit number: the DEMLR Mining Permit with this NPDES application. 12) Does this facility have any other NPDES permits? Pseso,g re -submittal of mWiti—I information request an0 DEMLR review Also provide a copy of 11 No ❑ Yes If yes, list the permit numbers for all current NPDES permits for this facility: 13) Are you applying for a discharge permit in the same location as a previously permitted mine? 11 No ❑ Yes If yes, specify permit number and mine name if known: 14) Does this facility have any Non -Discharge permits from DWR (e.g., recycle permits)? 11 No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: 15) Does total area of this mine site include ready -mixed concrete plant and/or asphalt plant areas? ❑ No ✓❑ Yes If yes, do they have separate NPDES stormwater permits? IN No ❑ Yes (provide permit number(s) Facility Proposed ) If not owned by the same company, who is the owner? Development Activities and Buffers: 16) Will this mining operation precede development activities at this site? N No ❑ Yes 17) Is this mine located within one of the 20 Coastal Counties, and will it add more than 10,000 ft2 of impervious surface? ❑ Yes (to both) ❑ No, this mine site IS in one of the 20 Coastal Counties but will NOT add 10,000 ft2 of impervious surface. 4 No, this mine site is NOT in any of the 20 Coastal Counties. If this site is in one of the 20 Coastal Counties, you may be required to apply for an additional State Stormwater Permit. Check with your local Regional Office (see contact information and checklist below). 18) Is this mine located the Neuse, Tar -Pamlico, or Catawba River Basins, or the Randleman or Jordan Water supply Watersheds? P No ❑ Yes If yes, what size stream buffers are included on site? ft. You must show buffers on site plans. Also include information and plans showing diffuse flow through buffers as required. Page 3 of 12 SWU-NCG02-NOI Last revised 9/10/2015 NCG020000 N.O.I. Discharge Points, Receiving Waters & Wetlands: 19) Receiving waters: What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater and/or wastewater discharges will end up in? ')Unnamed stream in central portion of site ----> South Hyco Creek (Lake Roxboro); 2) Unnamed stream in western portion of site ----> South Hyco Creek (Lake Roxboro); 3) Sugartree Creek in eastern portion of site ----> South Hyco Creek (Lake Roxboro); To find the waterbody, please see the NC Surface Waterbody Classifications map at https://deq.nc.gov/about/divisions/water-resources/water-resources-science-data Receiving water classification(s) for the waters WS-II, B; HQW If the site will discharge to a separate storm sewer system, name the operator of the separate storm sewer system (e.g. City of Raleigh municipal storm sewer). Discharge of wastewater to receiving waters classified as WS-II through WS-V, or SA, must be approved by the Division of Water Resources (DWR) or Division of Marine Fisheries (DMF). DEMLR cannot grant coverage under NCG020000 without that approval. Also be advised that no new discharges of wastewater are permitted in receiving waters classified as WS-1 or freshwater ORW. Wastewater discharges to saltwater ORW will not be approved under General Permit NCG02 but may be eligible for an individual permit. 20) Will this mine site discharge wastewater or stormwater to waters classified as High Quality Waters (HQW), Primary Nursery Areas (PNA), Trout (Tr) waters, or a class with a symbol like "+" or "@" that denotes a special management strategy is in place? ❑ No ❑ Yes, PNA* 11 Yes, HQW* ❑ Yes, Trout jr) ❑ Yes, includes "+" or "@" 21) Will this mine site discharge wastewater or stormwater to waters classified as Shellfish (SA) waters? P No ❑ Yes, SA* *For questions 19-20, be advised that the NCG02 General Permit limits the discharge volume of total combined wastewaters to 50 percent of the receiving water in -stream flow under 7Q10 conditions in HQW waters (PNA and SA waters are considered HQW by definition). You maybe required to contact USGS to obtain a 7Q10 flow. 22) Will this mine site discharge wastewater or stormwater to impaired waters, or to waters with an approved "Total Maximum Daily Load" (TMDL)? To find impaired waters & TMDLs, please see the Impaired Waters Map & TMDL map on https://deq.nc.gov/abouVdivisions/water-resources/water-resources-science-data ❑ No 11 Yes, these waters are impaired for (list pollutants): Chlorophyll ❑ Yes, these waters have a TMDL for (list pollutants): Page 4 of 12 SWU-NCG02-NOI Last revised 9/10/2015 NCG020000 N.O.I. 23) List discharge points (outfalls) that convey discharge from the mine site (both on -site and off -site) and location coordinates. Attach additional sheets if necessary, or note that this information is specified on the site plan. Include proposed maximum daily flow rate for each wastewater outfall. You must show all discharge points clearly on the submitted site plan. Be advised that NCDEQ may require you to apply for an individual permit, based on proposed discharge rates and receiving stream conditions (low flows, impairments, etc.) Stormwater ***See Attachment A - Table 1 for all outfalls*** Stormwater Outfall No. Latitude (degrees/minutes/seconds or decimal degrees): N Longitude (degrees/minutes/seconds or decimal degrees): W Stormwater Outfall No. Latitude (degrees/minutes/seconds or decimal degrees): N Longitude (degrees/minutes/seconds or decimal degrees): W Stormwater Outfall No. Latitude (degrees/minutes/seconds or decimal degrees): N Longitude (degrees/minutes/seconds or decimal degrees): W Stormwater Outfall No. Latitude (degrees/minutes/seconds or decimal degrees): N Longitude (degrees/minutes/seconds or decimal degrees): W Stormwater Outfal/ No. Latitude (degrees/minutes/seconds or decimal degrees): N Longitude (degrees/minutes/seconds or decimal degrees): W Stormwater Outfall No. Latitude (degrees/minutes/seconds or decimal degrees): N Longitude (degrees/minutes/seconds or decimal degrees): W Mine Dewatering Mine Dewatering (Wastewater) Outfall No. Proposed maximum flow rate: Latitude (degrees/minutes/seconds or decimal degrees): N Longitude (degrees/minutes/seconds or decimal degrees): W Mine Dewatering (Wastewater) Outfall No. Proposed maximum flow rate: Latitude (degrees/minutes/seconds or decimal degrees): N Longitude (degrees/minutes/seconds or decimal degrees): W Process Wastewater Process Wastewater Outfall No. Wastewater Description: Proposed maximum flow rate: Latitude (degrees/minutes/seconds or decimal degrees): N Longitude (degrees/minutes/seconds or decimal degrees): W Process Wastewater Outfall No. Wastewater Description: Proposed maximum flow rate: Latitude (degrees/minutes/seconds or decimal degrees): N Longitude (degrees/minutes/seconds or decimal degrees): W Page 5 of 12 SWU-NCG02-NOI Last revised 9/10/2015 NCG020000 N.O.I. 24) Help us understand what will happen to the dewatering water at this mine site: ❑ N/A — this mine is not dewatering at all and will not dewater in the future. a) Will this mine be dewatering and discharging to waters of the state? (Answer only if dewatering) 4 No ❑ Yes If yes, where to? ❑ Surface Waters and/or Wetlands (on -site or off -site) ❑ Other (on -site or off -site) Describe: b) Will this mine be dewatering but not discharging to waters of the state? (Answer only if dewatering) ❑ No 9 Yes If yes, explain how you are dewatering, and where that water will be directed: Revised operation plan allows for all process waters generated at the site (including mine dewatering) to be reused in the production processes (i.e., the processing plant plant for aggregate washing and the concrete -production plant). See site process flow diagram in Attachment A. 25) Are there wetlands or surface waters within 400' of the mine pit perimeter? ❑ No P Yes If yes, what distance are they from the mine pit perimeter? varies; see site plan. feet. 26) Will mining operations require dewatering near wetlands or other waterbodies, and will dewatering potentially impact any wetlands or other waterbodies? ❑ No, dewatering will not occur near (within 400') of wetlands or other waterbodies (e.g., streams, lake, etc.) 4 Yes, dewatering will be near wetlands or other waterbodies Wetlands must be CLEARLY DELINEATED on the site plan. Mine dewatering activities that have the potential to drain wetlands or otherwise impact surface water or groundwater MUST develop and implement a Pumping Operation and Monitoring (POM) Plan that has been approved by the Department. For sites that may drain wetlands — approval of a POM Plan may be required prior to coverage under this permit. The POM Plan should be submitted to the appropriate Regional Office and in all cases must be approved prior to operation. The plan shall include, but is not limited to: (1) Groundwater monitoring strategies to demonstrate the effect of pumping and to establish any pumping regime necessary to reduce impacts, and (2) Detailed plans to maintain surrounding hydrology and respective monitoring to demonstrate compliance. See checklist at the end of the application. Contact the Regional Office for questions specific to your mine. 27) Have you been required to obtain 404/401 Certification permits? P No ❑ Yes If yes, please briefly describe below (include information such a required mitigation, BMPs, setbacks, and/or O&M plans for on or off -site wetlands or other pertinent information). Attach other sheets as necessary: 404/401 permits are not required for the proposed activities as there are no direct impacts to streams or welands (see the attached plans for, buffers, S&E controls, and pump and monitoring plan. Page 6 of 12 SWU-NCG02-NOI Last revised 9/10/2015 NCG020000 N.O.I. 28) Have you been required to obtain a wetland delineation certified by the US Army Corps of Engineers? ❑ No M Yes If yes, please attach to application submission. Stormwater BMPs and Vehicle Maintenance: 29) Does this facility employ best management practices for stormwater control? ❑ No M Yes If yes, please briefly describe: Structural BMPs include vegetative swales plus secondary containment structures for bulk liquids. Non-structural BMPs include employee training for stormwater pollution prevention and safe equipment/materials handling practices, and spill prevention and response. 30) Does this facility have a Stormwater Pollution Prevention Plan? ❑ No Yes If yes, when was it implemented? SPPP will be implemented upon initiation of mining activities. 31) Are vehicle maintenance activities (VMA) occurring or planned at this mine site? ❑ No @Yes, If yes, will VMA area runoff discharge into the wastewater treatment system(s)? M No, VMA runoff will discharge separately through a stormwater outfall ❑ Yes, VMA runoff will drain back to the mine pit or other wastewater system Wastewater Treatment Facilities: 32) Will mine dewatering occur? (Yes, we are asking about dewatering again.) ❑ No F Yes If yes, will the mine discharge this water? No; will be recycled via closed -loop system 33) Will this facility wash mined materials? ❑ No !� Yes If yes, will the mine discharge this water? No; will be recycled via closed -loop system 34) Will discharges of process wastewater treatment systems occur (including possible recycle system overflows)? M No ❑ Yes If yes, describe what kind of systems: NO; the closed -loop system will ultimately release back to the Open Pit prior to overflows occurring via pumpina and or gravity flow automatech systems (see Attachment A. Fiaure 3). 35) Will this facility employ chemical additives to flocculate suspended solids? M No ❑ Yes If yes, provide the name, manufacturer, and the quantity of average daily usage of the chemical additive (if known): Note: Please see our website for a list of evaluated polyacrylamide (PAMS) products for use in North Carolina: https://deq. nc.gov/abouVdivisions/energy-mineral-land-resources/energy-mineral-land-permits/stormwater-permits/ construction-sw 36) Will any of the wastewater treatment facilities at this mine overflow only during rainfall events that exceed the 10-yr, 24-hr rainfall event? M Yes If yes, which treatment systems are those? All Wastewater treatment will not overflow durina a 10vr-24-hr. and desianed to contain 100-vear stormevent due to additional freeboard ❑ No, all wastewater treatment facilities will discharge more frequently (i.e., during smaller rain events) Page 7 of 12 SWU-NCG02-NOI Last revised 9/10/2015 NCG020000 N.O.I. 37) Are wastewater treatment facilities (including recycle systems) planned in the 100-year flood plain? P No ❑ Yes j( 38) A wastewater treatment alternatives review is required by 15A NCAC 2H.0105 (c)(2) for any new or expanding water pollution control facility discharges in North Carolina. You may attach additional sheets. List the types of wastewater this mine site will discharge: Mine Dewatering Process Wastewater (such as washing or recycle system overflows, other mining activity wastewater) a) What wastewaters were considered for this alternatives review? P Dewatering P Process WW b) Connection to a Municipal or Regional Sewer Collection System: i) Are there existing sewer lines within a one -mile radius? ..................................... ❑ Yes ❑✓ No (1) If Yes, will the wastewater treatment plant (WWTP) accept the wastewater? .... ❑ Yes ❑ No (a) If No, please attach a letter documenting that the WWTP will not accept the wastewater. (b) If Yes, is it feasible to connect to the WWTP? Why or why not?* c) Closed -loop Recycle System (meets design requirements of 15A NCAC 2T .1000): i) Are you already proposing a closed -loop recycle system (CLRS)? ......................... P Yes ❑ No (1) If Yes, for what type of wastewater at this mine site? N Dewatering P Process WW (2) If No, is this option technologically feasible (possible)? Why or why not?* (3) If No, is it otherwise feasible to build a CLRS at this site? Why or why not?* (4) What is the feasibility of building a CLRS compared to direct surface water discharge?* d) Surface or Subsurface Disposal System (e.g., spray irrigation): i) Is a surface or subsurface disposal technologically feasible (possible)? ..................... ❑ Yes 4 No Why or Why not? * Surface/subsurface disposal on -site would hinder the ability to dewater the pits, rendering this technologically infeasible. ii) Is a surface or subsurface disposal system otherwise feasible to implement?*............ ❑ Yes P No Why or Why not?* See above. Page 8 of 12 SWU-NCG02-NOI Last revised 9/10/2015 NCG020000 N.O.I. iii) What is the feasibility of employing a subsurface or surface discharge as compared to a direct discharge to surface waters?* Not feasible (see above). e) Direct Discharge to Surface Waters: Is discharge to surface waters the most environmentally sound alternative of all reasonably cost-effective options for the wastewaters being considered?* M Yes ❑ No f) If this review included all wastewater discharge types, would excluding some types (e.g. mine dewatering) make any of the above non -discharge options feasible for some of the wastewaters? ❑ Yes 11 No * Feasibility should take into account initial and recurring costs. You may be asked to provide further information to support your answers to these questions after the initial review. Other: 39) Hazardous Waste: a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? 0 No ❑ Yes b) Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? M No ❑ Yes c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? 91 No ❑ Yes d) If you answered yes to questions b. or c., please provide the following information: Type(s) of waste: How is material stored: Where is material stored: How many disposal shipments per year: Name of transport / disposal vendor: Vendor address: 40) Is your facility providing appropriate secondary containment for bulk storage of liquid materials? (See permit text for secondary containment requirements.) ❑ No M Yes 41) Does your site have an active landfill within the mining permit boundary? M No ❑ Yes If yes, specify type: ❑ LCID (Land Clearing and Inert Debris) ❑ Other: Page 9 of 12 SWU-NCG02-NOI Last revised 9/10/2015 NCG020000 N.O.I. Final Checklist: This application will be returned as incomplete unless all of the following items have been included and 1 — initialed for. Please show that the following required information has been included by initialing in each space below. sM Fee of $100 made payable to NCDEQ. sM Completed application and all supporting documents. sM Copy of the valid approved mining permit (MP) for the facility or indication of MP application status. sM Copy of a county map or other general location map that shows the mining site and nearest major roads.< --- (Attachment sM Copy of USGS topographic map showing the mining site and surrounding areas, or other map that clearly shows site location in relation to nearby streams, wetlands, and other waters, etc. <--- (Attachment A) sM 2 copies of large-scale (minimum 24" x 36") site plan with topographical lines with all outfalls, applicable buffers and wetlands clearly delineated, receiving waters, and 100-year flood plain line if applicable. <--(AttachmentB) N/A A copy of your US Army Corps -approved wetland delineation if you marked "yes" to question 27 above. sM A line drawing of the water flow through the facility or block flow diagram. A pictorial description of the nature of any sources of water and any collection and treatment measures. <--- (Attachment A) N/A If mine site is in one of the 20 Coastal Counties: • Applicant has checked with the appropriate regional office to verify the need for a Coastal State Stormwater permit. Indicate the Regional Office Contact: • Applicant has included a detailed list of impervious surface areas and percentages, sub -drainage areas, and total drainage area. sM If the mine is dewatering and near wetlands, or may otherwise impact surface waters or groundwater, include the following and contact your local regional office about a Pumping Operation and Monitoring (POM) Plan. An approved POM plan may be required prior to NCG02 issuance. sM 2 copies of detailed Full Size Plans (at least 24" x 36") delineating areas on the plans and listing acreage (including: wetlands, ditches, well -placements, pits, borrow areas, overburden storage, stormwater controls/BMPs, vehicle maintenance areas, settling basins, product process (such as screening, stockpiles, waste piles), total drainage area, impervious surface percentages (if state SW programs apply), applicable buffers, and access and/or haul roads). sM Pump dewatering size and information on its specifications. sM Well information (design, depths, maintenance). sM Physical monitoring for the wetlands areas. <--- (Attachment C) SM Settling pond sizing information, if applicable. N/A Level spreader design, if applicable. sM Details about dewatering method. sM Cone of influence calculations. -OR- sM Description of measures to prevent erosion and flooding. <--- (Attachment D) N/A Description and information about 401/404 permits that have been obtained. sM Copy of US Army Corps of Engineers wetland delineations or approved wetland delineation (if applicable). <--- (Attachment F) sM I have contacted my local regional office about a POM Plan. Regional Office Contact: sue Homwood . Date contacted: 07-31-2020 I will not impact any nearby wetlands, surface waters, or groundwaters by dewatering. Page 10 of 12 SWU-NCG02-NOI Last revised 9/10/2015 NCG020000 N.O.I. Certification: North Carolina General Statute 143-215.6 b (i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). 41) Signatory Requirements (per 40 CFR 122.22) All applications, reports, or information submitted to the Director shall be signed and certified. a. All notices of intent to be covered under this General Permit shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this permit, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, state, federal, or other public agency: by either a principal executive officer or ranking elected official. I hereby request coverage under the referenced General Permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. I agree to abide by the following as a part of coverage under this General Permit: 1. I agree to abide by the approved Mining Permit for this mining activity. (A copy of the valid mining permit must be attached to this request.) 2. 1 agree to not discharge any sanitary wastewater from this mining activity except under the provisions of another NPDES permit specifically issued therefore. 3. 1 agree that bulk storage of petroleum products and other chemicals shall have adequate protection so as to contain all spills on the site. 4. 1 agree that solid wastes will be disposed of in accordance with N.C. statutes and rules governing solid waste disposal. 5. 1 agree that maintenance activities for vehicles and heavy equipment will be performed so as to not result in contamination of the surface or ground waters. I agree to abide by the provisions as listed above and recognize that the provisions are to be considered as enforceable requirements of the General Permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing:Gregg Bowler Title: President of Applicant) (Date Signed) Notice of Intent must be accompanied by a check or money order for $100.00 made payable to NCDEQ. Page 11 of 12 SWU-NCG02-NOI Last revised 9/10/2015 NCG020000 N.O.I. Mail the entire package to: DEMLR - Stormwater Program Dept. of Environmental Quality 1612 Mail Service Center Raleigh, North Carolina 27699-1612 Note The submission of this document does not guarantee coverage under the NPDES NCG02 General Permit. Upon review of the submittal, the Division may determine that coverage under an individual permit is more appropriate. Also be advised that renewed and continued coverage under NCG02 may be dependent upon the permittee's compliance success and/or status of the receiving waters. For questions, please contact the DEMLR/Land Quality Section Regional Office for your area. DEMLR/Land Quality Section Regional Office Contact Information: Asheville Office ...... (828) 296-4500 Fayetteville Office ... (910) 433-3300 Mooresville Office ... (704) 663-1699 Raleigh Office ........ (919) 791-4200 Washington Office ...(252) 946-6481 Wilmington Office ... (910) 796-7215 Winston-Salem ...... (336) 776-9800 Central Office .........(919) 707-9220 Page 12 of 12 SWU-NCG02-NOI Last revised 9/10/2015 Attachment B Misc. Figures/ Tables Figure 1 — Site Location Map (USGS Topo) Figure 2 — Site Location Map (Major Roads) Figure 3 — Proposed Wastewater Process -Flow Diagram Table 1 - Stormwater and Process Wastewater Discharge Outfall Summary Site Location ,771 Prospect Hill , 50C FIGURE 2 PIEDMONT 0 1000 2000 3000 4000 5000 ft SITE LOCATION MAP (MAJOR ROADS) GEOLOGIC Carolina Sunrock Data Source: Google Maps (retrieved 12/5/19). Caswell County Property SMART EARTH SOLUTIONS Prospect Hill, North Carolina 27314 IQuarry Pit — Dewatering of Groundwater/Stormwater Pump/Pipe Diverter Valve Aggregate Processing Facility Gravity Flow Pipe Plant Make-up Gravity Pond-B Spillway Pump/Pipe Settling Basins - Solids reclaimed back into production process, or disposed in permitted overburden/pond fine disposal areas Plant Make-up Pond-C Pump/Pipe Excess Water Mixer Truck Washouts Concrete Production Plant Process Water from f Gravity Flow Pipe Weir/filtration system to remove solids/ Solids recycled back into the production process Pump/Pipe pH neutralization system (CO2) Note: All other process wastewater generated at the facility (including commingled stormwater/wastewater) shall be diverted/pumped to above -listed process wastewater facilities and reused in the production process. Figure 3 Proposed Wastewater Process -Flow Diagram Table 1 - Stormwater and Process Wastewater Discharge Outfall and Feature Summary Carolina Sunrock - Caswell County Site Wrenn Road, Prospect Hill, North Carolina Outfall/Feature Name Discharge Type Latitude Longitude Plant Water Pond - 1 Closed loop, no discharge - Process water (overflows to pit) 36018' 18.0711" -79° 10'01.7953" Plant Makeup -pond A Closed loop, no discharge - Process Water - Groundwater/stormwater from pit overflows to pit) 36018'17.0316" -79009'56.0672" Plant Makeup -pond B Closed loop, no discharge - Process Water - Groundwater/stormwater from it overflows topit)36° 17 53.2720„ -79° ,1040.8267 „ Plant Makeup -pond C Closed loop, no discharge - Process Water - Groundwater/stormwater from pit overflows to it 36017'55.6535" -079010'36.6550" Basin 1 Stormwater 36017'48.6193" -79010'39.4691" Basin 2 Stormwater 36017'57.6302" -79010'33.2042" Basin 3 Stormwater 36017'58.5370" -79010'28.2116" Basin 4 Stormwater 36018'01.5366" -79010'30.4476" Basin 5 Stormwater 36018'01.3801" -79010'35.2031" Basin 6 Stormwater 36018'03.9985" -79010'34.9504" Basin 7 Stormwater 36018'04.5294" -79010'30.8191" Basin 8 Stormwater 36018' 11.4086" -79010'34.6494" Basin 9 Stormwater 36018'09.7350" -79010'27.0218" Basin 10 Stormwater 36018' 15.1504" -79010' 16.7962" Basin 11 Stormwater 36018' 16.0181" -79010' 10.8094" Basin 12 Stormwater 36018'06.3932" -79010'20.0600" Basin 14 Stormwater 36018'09.3420" -79010'10.3636" Basin 15 Stormwater 36018'05.3239" -79010'07.3254" Basin 16 Stormwater 36018' 12.4415" -79010'06.6262" Basin 17 Stormwater 36018'19.1434" -79009'59.1363" Basin 18 Stormwater 36018'18.2779" -79009'50.7860" Basin 19 Stormwater 36018'12.1830" -79009'54.3411" Basin 20 Stormwater 36018' 18.2318" -79009'45.0895" Basin 21 Stormwater 36018'10.9435" -79009'47.4576" Basin 22 Stormwater 36018'11.4780" -79009'45.1852" Basin 23 Stormwater 36018'17.6611" -79009'41.6542" Basin 24 Stormwater 36018'13.2966" -79009'39.3306" Basin 25 Stormwater 36018'13.6670" -79009'29.7610" Basin 26 Stormwater 36018'12.4619" -79009'32.6468" Basin 27 Stormwater 36018'09.4499" -79009'28.8550" Basin 28 Stormwater 36018'03.6168" -79009'35.1549" Basin 29 Stormwater 36018'00.0531" -79009'39.1961" Basin 30 Stormwater 36018'05.7805" -79009'47.5007" Basin 31 Stormwater 36018'00.3771" -79009'46.9779" Basin 32 Stormwater 36017'54.7934" -79009'41.5576" Basin 33 Stormwater 36017'50.6704" -79009'45.9624" Basin 34 Stormwater 36017'49.5901" -79009'39.8819" Basin 35 Stormwater 36017'54.9291" -79009'35.1594" Basin 36 Stormwater 36017'57.1978" -79009'33.1538" Basin 37 Stormwater 36018'02.7412" -79009'29.9381" Basin 38 Stormwater 36018'05.8896" 1 -79009'27.6658" (continued) Table 1 (continued) - Stormwater and Process Wastewater Discharge Outfall and Feature Summary Carolina Sunrock - Caswell County Site Wrenn Road, Prospect Hill, North Carolina Outfall/Feature Name Discharge Type Latitude Longitude Basin 39 Stormwater 36018' 11.7152" -79009'25.1625" Basin 40 Stormwater 36017'53.7572" -79009'23.4920" Basin 41 Stormwater 36017'47.8179" -79009'27.2564" Basin 42 Stormwater 36017'52.4954" -79009'32.1195" Basin 43 Stormwater 36017'50.5100" -79009'33.9137" Basin 44 Stormwater 36017'45.5996" -79009'33.7586" Basin 45 Stormwater 36017'45.4465" -79009'29.5586" Basin 46 Stormwater 36017'41.4250" -79009'27.7791" Basin 47 Stormwater 36017'39.6796" -79009'32.9330" Basin 48 Stormwater 36017'39.4196" -79009'24.6552" Basin 49 Stormwater 36017'34.5068" -79009'30.4062" Basin 50 Stormwater 36017'30.6134" -79009'36.2552" Basin 51 Stormwater 36017'33.1029" -79009'22.5817" Basin 52 Stormwater 36017'24.8014" -79009'33.1731" Basin 53 Stormwater 36017'20.2426" -79009'32.5005" Basin 54 Stormwater 36017'15.5027" -79009'36.5129" Basin 55 Stormwater 36017'24.0463" -79009'42.7889" Sediment trap 1 Stormwater 36018'12.1523" -79010'23.3788" Sediment trap la Stormwater 36018'12.3927" -79010'14.9395" Sediment trap 2 Stormwater 36017'57.6238" -79010'14.1465" Sediment trap 3 Stormwater 36017'57.1947" -79010'03.9566" Sediment trap 4 Stormwater 36018' 10.8177" -79010'00.6860" Sediment trap 5 Stormwater 36018'05.9826" -79009'33.5170" Sediment trap 6 Stormwater 36018'01.5042" -79009'21.7744" Sediment trap 7 Stormwater 36017'26.4596" -79009'24.4001" Sediment trap 8 Stormwater 36017'58.8859" -079010'47.2256" Attachment C Water Balence Power Point JISUNROCK a !- r1q, n r , �! , ..mlf 7ire< PROSPECT HILL QUARRY WATER BALANCE 10-21-2020 Prospect Hill Quarry Process Water o Zero Discharge ■ Why? ■ High Quality Water Shed NCG02000 Requires It All process water discharge rates (cfs (cubic feet per second) must be 50% below the 7Q 10 of the receiving water body. Definition of 7Q 10 The 7Q 10 is the lowest 7-day average flow that occurs (on average) once every 10 years. The 7Q10 for all surrounding water bodies is Zero (Determined by USGS (July 2020) Thus No Discharge of process water is possible Typical Quarry Dewatering S stem Sunrock Kittrell Quarry) 13 Kittrell Quarry —22 years old _.i Plant�■ —45-acers ` '� ■ 150' maximum pit depth (sump B) .� j,. ',. :. ■ Average annual production (~500k-1 million tons/yr.) Plant Water Pond ,, Settling , Plant Make-up Water/Dewatering Pond _ T n V Typical Quarry Dewatering System i Sunrock Butner Quarr 13 Butner Quarry4�14 ■ -y50 years old �■ 100 Acres■ 250' maximum pitdepth (sump B) ■ Average annual j• x production (-v 1-3 million tons/yr.) De -watering Pond Sump AV V/ P5; ` :V , 4C r It Prospect Hill Quarry Process Water Flow Diagram It Quarry Pit Dewatering Groundwater/Stormwater Inflow (Pit A) Concrete Plant Production Pump/Pipe Pump/Pipe Plant Make-up Process Water from Diverter Valve Pond- A Mixer Truck washout Gravity Gravity Flow Flow Pipe Pump/Pipe Weir/filtration system to remove solids/ Plant Water Pond Plant Make-up Solids recycled back Pump/Pipe Pond- B into the production Excess Water process Pump/Pipe Gravity Flow Pump/Pipe Pipe Pump/Pipe Aggregate Excess Processing Settling Basins Water pH neutralization Facility Solids reclaimed back into system (CO2) production process, or disposed in permitted overburden/pond Gravity fine disposal areas Flow Pipe Plant Make-up Plant Make-up All other process water developed at the facility shall Pond- B c`° "Y sP"w°Y Pond- C be diverted/pump to above listed process water Pump/Pipe facilities and reused in the production process * Pit B — Dewatering system to be pumped and contained within Pit A (upon Pit Ns Completion) Prospect Hill Water Ponds a Wed12 P, Temp Basin #17 `Sheet C3 03 CO Plant Water Pond -1Acre - 1,447,000 gal Capacity 193,378 Cull storage caps* Sheet 7D wAn i6xeox r Sediment Trap A ' Sheet C3.11 24' Quarry Plant Process Water Settling Ponds -3 Acres - 705,488 gal Capacity 94,310.08 curt Storage Capacity Sheet 7D Pt A Temp Basir Sheet C3 Oa Plant Make -gyp Water Pond -A -2-Acre - 2,574,947 gal Capacity 344,220 Cult Storage Capacity Sheet 7G ft ` r Tarp BoOn 91 t3heat C3.04 `If l 1 1 Process It ■ Plant Water Pond/Plant Make-up Water Pond A ■ Fed directly from Pit Dewatering ■ Interconnected gravity flow ■ Plant Water Pond Pumps to Processing Plant and Miscellaneous uses (i.e. plant dust suppression) ■ Pump lines equipped with diverters to allow for discharge directly back to Pit A as needed. ■ Plant Process Water Settling Ponds ■ Series of (8) eight individual ponds Fed via gravity directly from Aggregate Wash Screens ■ Discharge via gravity flow directly back to Plant Water ■ Complete Closed loop System Prospect Hill Quarry Process Water Ponds r �c I ■ Plant Make-up B/C It Water Pond Fed directly from Pit Dewatering Pit A Also fed from excess process water from concrete plant systems (truck wash out weir) via pump ■ Interconnected gravity Spill way to Plant Make-up Water Pond C ■ Both Ponds equipped with pumps supplying Concrete and Asphalt facility's with water for their process Pumps also equipped to discharge back to either Pit A and or Plant Water Pond/Plant Make-up Water Pond A as needed Complete Closed loop System 0 Prospect Hill Quarry Process Water Storage o Quarry Water Usage Water Usage It Gallons/Day Gallons/Month Gallons/Year % Process Loss Gallons Loss/Day Gallons Loss/Month Gallons Loss/Year Aggregates Process facility 2,100,000 54,600,000 655,200,000 20% 420,000 10,920,000 131,040,000 Dust Suppression 9,000 234,000 2,808,000 100% 9,000 234,000 2,808,000 misc. 6,000 156,000 1,872,000 100% 6,000 156,000 1,872,000 Totals 2,115,000 54,990,000 659,880,000 - 435,000 11,310,000 135,720,000 ■ Aggregate Process facility wash screen water use is 3500gpm Two wash screens proposed only one screen used in calculations ■ Aggregate facility limited to operating 6-days a week 10-hours per day for calculation purposes only ■ Typical Aggregate Process Facility —20% water loss Water lost via evaporation, saturation of finished products, saturation of generated fines (pond fines or waste materials) Prospect Hill Quarry Process Water Storage 13 Pit Dewater In flows Water Inputs Stormwater Drainage Acres Groundwater Inflow Pit A 150' - - Groundwater Inflow Pit A 300' - - Groundwater Inflow Pit B 150' - - Groundwater Inflow Pit B 300' - - Mean Annual Rainfall PIT A** 2,102,447 48 Mean Annual Rainfall PIT B *** 3,746,160 86 Totals 5,848,607 It ft./day Gallons/day Gallons/Month Gallons/Year - 134,702 4,097,186 49,166,230 - 237,160 7,213,617 86,563,400 - 114,169 3,472,640 41,671,685 - 302,690 9,206,821 110,481,850 0.011 167,328 5,089,559 61,074,712 0.011 298,147 9,068,627 108,823,523 - 1,254,196 38,148,450 457,781,400 o All design calculations based on maximum fully developed pit to a depths of 150' & 300' below grade ■ Note: Pit A = 46-ac + 2 ac of additional stormwater drainage area o Average annual precipitation of 46.60 in/year Prospect Hill Quarry Process Wate r Storage o Pond Capacity and Evaporation Rates Water Storage Capacity It Pond Capacity (gal) Surface Area Annual Gallons Gallons Gallons (sgft) Evaporation (ft.) Loss/Day Loss/Month Loss/Year Settling Ponds 705,488 15,718 2.5 805 24,496 293,953 Plant Water Pond 1,447,000 31,862 2.5 1,632 49,655 595,858 Plant Make -Up Water Pond -A 2,574,947 43,324 2.5 2,220 67,517 810,209 Plant Make -Up Water Pond-B 27,801,126 406,355 2.5 20,820 633,281 7,599,366 Plant Make -Up Water Pond-C 6,868,167 185,945 2.5 9,527 289,784 3,477,404 Total 39,396,728 - - 35,005 1,064,733 12,776,790 13 Average Evaporation for North Carolina is 3' per year ■ Source USGS o Note mom ■ Evaporation Rates can be Is. increased via other industrial practices Evaporators (Average increase of 25% to 60%) Prospect Hill Quarry Process Water Stora 0 It Total Process Total Process Total Storage Remaining Total Process / Y Total Process Total Process Loss (gal da ) Loss Loss Total Process Excess Water Excess Wafer Excess Water Storage Capacity Capacity (gal/Mo) (gal r. /Y ) (gal/day) (90l r.) Loss /Y (gal/day) da) (gal MoCapacity Remaining Balance for / Y / ) (gal/yr.) P Y 9 (gal) (gal/year) evaporation Pit A @ 150' -132,970-2,123,255-25,479,058 39,396,728 64,875,786 77,652,576 2,115,000 54,990,000 659,880,000 435,000 11,310,000 135,720,000 Pit A @ 300' -30,512 993,176 11,918,112 39,396,728 27,478,616 40,255,406 Pit B @ 150' -22,684 1,231,267 14,775,208 39,396,728 24,621,520 37,398,310 Pit B @ 300' 2,115,000 54,990,000 659,880,000 435,000 11,310,000 135,720,000 (31,411,855 165,837 6,965,448 83,585,373 39,396,728 (44,188,645) ) 0 Pit A a Additional Notes w Pit A — operating loss for water through 150' pit depth no additional water storage required ■ Pit B is to be opened at or near the completion of Pit A ■ Pit A — —3.9 million gallons excess water annually at 300' pit ■ Both working pits as demonstrated by our existing facilities to depth to be stored in onsite pond system for future use or allowed have multiple working levels, and an Internal working sump to be evaporated system providing additional storage capacity and operational flexibility ■ Pit A has —30 to 60 year life span to reach calculated capacities at 300' pit depth ■ Pit A - 1,555,355,057 gallon capacity when it reaches equilibrium post dewatering at a 300 foot depth for the pit a Pit B phasing shown on the mine map. Pit A will reach equilibrium in ■ Pit B - —1 1 million gallons excess water annual at 150' pit depth to —13 years post dewatering (-25' below the natural ground be stored in onsite pond system for future use or allowed to be surface) based on the Piedmont Geologic hydrogeological study evaporated infiltration rates and precipitation estimate ■ Pit B - —80 million gallons excess water annually at 300' pit depth ■ Remaining Pit A storage capacity post de -watering and to be stored in combination of onsite pond system and/or Pit A equilibrium is—324,333,295 gallons to its surface elevation ■ Pit B has —40-80 year life span to reach calculated capacities ■ Groundwater hydraulic conductivity/transmissivity of Pit A to allow excess annual Pit B water to be absorbed through infiltration to groundwater within 1.5 years Prospect Hill Quarry Process Water Storage 13 Storm Contingencies Storm Contingencies Pit A (48-Acres) Storm Contingencies Pit B (86-Acres) It Storm Storm Accumulated Storm Event Inches/hr. Inches/day Feet Rainfall Cu.ft. Accumulated Storm Event Inches/hr. Inches/day Feet Rainfall Cu.ft. Gallons Gallons 100 year storm 0.30 100 year storm 0.30 7.296 0.608 1,278,287 9,562,255 50 year storm 50 year storm 0.273 6.552 0.546 1,147,935 8,587,156 25 year storm 0.243 5.832 0.486 1,021,789 7,643,513 25 year storm Storm Contingencies Ponds Ponds Storm Evens Indnes/hr Indnes/da Feet Rainfall Storm Attunuloted Freeboard Galion Capacity of Remaln g Freeboard (gallons) y CUA. Gallons (2-ft) Cu.ft free Board 100 year storm 0.30 7.30 0.61 9,557 71,489 31,437 235,162 163,673 Settlkp Ponds 50 year storm 0.27 6.55 0.55 8,582 64,199 31,437 235,162 170,963 25 year star. 0.24 5.83 0.49 7,639 57,144 31,437 235,162 178,018 100 year storm 0.30 7.30 0.61 19,372 144,913 63,724 476,686 331,774 Plant Water Pond 50 year storm 0.27 6.55 0.55 17,397 130,135 63,724 476,686 346,551 25 year storm 0.24 5.83 0.49 15,485 115,835 63,724 476,686 360,852 100 year storm 0.30 7.30 0.61 26,341 197,043 86,647 648,167 451,124 Plans Make -Up Water 50 year storm 0.27 6.55 0.55 23,655 176,950 86,647 648,167 471,217 Pond -A 25 year storm 0.24 5.83 0.49 21,055 157,505 86,647 648,167 490,662 100 year storm 0.30 7.30 0.61 247,064 1,848,166 812,710 6,079,493 4,231,327 Plans Make -Up Water Pond-B 50 year storm 0.27 6.55 0.55 221,870 1,659,702 812,710 6,079,493 4,419,791 25 year storm 0.24 5.83 0.49 197,489 1,477,317 812,710 6,079,493 4,602,176 100 year storm 0.30 7.30 0.61 113,054 845,705 13,736,334 102,754,921 101,909,216 Plant Make -Up Water Pond-C 50 year storm 0.27 6.55 0.55 101,526 759,465 13,736,334 102,754,921 101,995,456 25 year storm 0.24 5.83 0.49 90,369 676,007 13,736,334 102,754,921 102,078,914 0.27 0.24 G 7.296 0.608 2,277,665 17,038,120 6.552 0.546 2,045,403.36 15,300,680 5.832 0.486 1,820,633.76 13,619,287 All analysis based on maximum pit designs being achieved at the time of the event. ■ Pond Storage capacities total 39,396,728 Pit A ■ Ponds system capacity exceeds storm events with annual excess water for maximum Pit A extent ■ -21-million gallons annually in the event of a 100-year storm event o Pit B ■ Ponds exceeds storm events with annual excess water for maximum Pit B at 150' depth, -32 million gallons annually in the event of a 100-year storm event ■ Pit B storm events with annual excess water for maximum Pit B extent and a 300' depth --100 million gallons to be stored in Pit A (~324,333,295 ) Attachment D Table 2 Water Balance Calculation Summary Table 2 Prospect Hill Quarry Water Balance Water Usage Gallons/Day Gallons/Month Gallons/Year Y Process Loss Gallons Loss/Day Gallons Loss/Month Gallons Loss/Year Aggregates Process facility 2,100,000 54,600,000 655,200,000 20% 420,000 10,920,000 131,040,000 Dust Suppression 9,000 234,000 2,808,000 100% 9,000 234,000 2,808,000 MISC. 6,000 156,000 1,872,000 100% 6,000 156,000 1,872,000 Totals 2,115,000 54,990,000 659,880,000 435,000 11,310,000 135,720,000 Water Inputs Stormwater Drainage Acres ft./day Gallons/day Gallons/Month Gallons/Year Groundwater Inflow Pit A 150'• 134,702 4,097,186 49,166,230 Groundwater Inflow Pit A 300'• 237,160 7,213,617 86,563,400 Groundwater Inflow Pit B 150" 114,169 3,472,640 41,671,685 Groundwater Inflow Pit B 300" 302,690 9,206,821 110,481,850 Mean Annual Rainfall PIT A" 2,102,447 48 0.011 167,328 5,089,559 61,074,712 Mean Annual Rainfall PIT B "` 3,746,160 86 1 0.011 298,147 1 9,068,627 108,823,523 Totals 5,848,607 1 1,254,196 1 38,148,450 457,781,400 Water Balance Pit A Gallons/day Gallons/Month Gallons/Year Total Process Loss 435,000 11,310,000 1 135,720,000 Water Inputs 150' depth 302,030 9,186,745 110,240,942 Water Inputs 300' depth 404,488 12,303,176 147,638,112 Remaining Excess Water @150' -132,970 -2,123,255 (25,479,058) Remaining Excess Water @300' -30,512 993,176 11,918,112 Water Balance Pit B"" Gallons/day Gallons/Month Gallons/Year Total Process Loss 435,000 11,310,000 1 135,720,000 Water Inputs 150' Depth 412,316 12,541,267 150,495,208 Water Inputs 300' Depth 600,837 18,275,448 219,305,373 Remaining Excess Water @150' -22,684 1,231,267 14,775,208 Remaining Excess Water @300' 165,837 6,965,448 83,585,373 Notes: • Gallons per day documented with the groundwater study • • Pit A at Max Design Extent (Pit A = 46-ac + 2 additional acres of Additional Stormwater drainage area) • •' Pit B at Max Design Extent • `"* Pit B Groundwater and Stormwater Inflows to be pumped to Pit A Pit A capacity (gal) 1,879,688,352 324,333,295 post equilibrium Water Storage Capacity Pond Capacity (gal) Surface Area (sgft) Annual Evaporation (ft.) Gallons Loss/Day Gallons Loss/Month Gallons Loss/Year Settling Ponds 705,488 15,718 2.5 805 24,496 293,953 Plant Water Pond 1,447,000 31,862 2.5 1,632 49,655 595,858 Plant Make -Up Water Pond -A 2,574,947 43,324 2.5 2,220 67,517 810,209 Plant Make -Up Water Pond-B 27,801,126 406,355 2.5 20,820 633,281 7,599,366 Plant Make -Up Water Pond-C 6,868,167 185,945 2.5 9,527 289,784 3,477,404 Total 39,396,728 - 35,005 1,064,733 12,776,790 teiv�cgc e�maining Total Process (gal/day) Total Process Total Process Total Process Total Process Total Process Excess Water Excess Water xcess Water Total Storage Capacity Capacity (gal/Mo) (gal/yr.) Loss (gal/day) Loss (gal/Mo) Loss (gal/yr.) (gal/day) (gal/Mo) (gal/yr.) Capacity (gal) Remaining Balance for (gal/year) evaporation Pit A @ 150' 2,115,000 54,990,000 659,880,000 435,000 11,310,000 135,720,000 132,970 2,123,255 25,479,058 9,3'.a6,718 ti ,875,786 77,552,576 Pit @ 300' 30,512 993,176 11,918;11,2 3%396.328 27,478;616 j 40,255,406 Pit B @ 150' 2,115,000 54,990,000 659,880,000 435,000 11,310,000 135,720,000 22,684 1,231,267 396;728 24,621,52t) 3/ ,96 310 Pit B @ 300' 165,837 1 6,965,448 111V06,72R (44.188,6451 31,411.;�55� Storm Contingencies Pit A (48-Acres'•) Storm Event Inches/hr. Inches/day Feet Rainfall Cu.ft. Storm Accumulated Gallons 100year storm 0.30 7.296 0.608 1,278,287.51 9,562,255.27 50year storm 0.273 6.552 0.546 1,147,935.82 8,587,156.87 25 year storm 0.243 5.832 0.486 1,021,789.03 7,643,513.26 Storm Contingencies Pit B (86-Acres***) Storm event Inches/hr. Inches/day Feet Rainfall Cu.ft. Storm Accumulated Gallons 100 year storm 0.30 7.296 0.608 2,277,665.28 17,038,120.68 50 year storm 0.27 6.552 0.546 2,045,403.36 15,300,680.74 25 year storm 0.24 5.832 0.486 1,820,633.76 13,619,287.25 Storm Contingencies Ponds Ponds Storm Event Inches/hr. Inches/day Feet Rainfall Cu.ft. Storm Accumulated Gallons Freeboard (2-ft) Cu.ft Gallon Capacity of free Board Remaining Freeboard (gallons) 100year storm 0.30 7.30 0.61 9,557 71,489 31,437 235,162 163,673 Settling Ponds 50 year storm 0.27 6.55 0.55 8,582 64,199 31,437 235,162 170,963 25 year storm 0.24 5.83 0.49 7,639 57,144 31,437 235,162 178,018 100year storm 0.30 7.30 0.61 19,372 144,913 63,724 476,686 331,774 Plant Water Pond 50 year storm 0.27 6.55 0.55 17,397 130,135 63,724 476,686 346,551 25 year storm 0.24 5.83 0.49 15,485 115,835 63,724 476,686 360,852 100year storm 0.30 7.30 0.61 26,341 197,043 86,647 648,167 451,124 Plant Make -Up Water Pond -A 50 year storm 0.27 6.55 0.55 23,655 176,950 86,647 648,167 471,217 25 year storm 0.24 5.83 0.49 21,055 157,505 86,647 648,167 490,662 100 year storm 0.30 7.30 0.61 247,064 1,848,166 812,710 6,079,493 4,231,327 Plant Make -Up Water Pond-B 50 year storm 0.27 6.55 1 0.55 221,870 1,659,702 812,710 6,079,493 4,419,791 25 year storm 0.24 5.83 0.49 197,499 1 1,477,317 812,710 6,079,493 4,602,176 100 year storm 0.30 7.30 0.61 113,054 845,705 13,736,334 102,754,921 101,909,216 Plant Make -Up Water Pond-C 50 year storm 0.27 6.55 0.55 101,526 759,465 13,736,334 102,754,921 101,995,456 25 yearstorm 0.24 5.83 0.49 90,369 676,007 13,736,334 102,754,921 102.078.914