HomeMy WebLinkAboutNCG500210_Regional Office Historical File Pre 2018 F ILE ROY COOPER
Governor
MICHAEL S. REGAN
Secretary
: nviranmental � S. JAY ZIMMERMAN
Quality Director
February 14, 2017
Mr. Joe Parkulo, Regional HSE Manager
Lubrizol Advanced Materials, Inc.
207 Telegraph Drive
Gastonia,NC 28056
Subject: Compliance Evaluation Inspection
207 Telegraph Drive
Certificate of Coverage No. NCG500210
Gaston County
Dear Mr. Parkulo:
Enclosed is a copy of the Compliance Evaluation Inspection for the inspection conducted
at the subject facility on January 31, 2017, by Ori Tuvia. Your cooperation during the site visit
was much appreciated.
As discussed on the phone,the facility must change the sampling location and conduct
sampling once the discharge comes out of the basins.
If you have any questions, please contact Ori Tuvia at(704) 235-2190, or via email at
ori.tuvia@ncdenr.gov.
Sincerely,
Ori Tuvia, Environmental Engineer
Mooresville Regional Office
Division of Water Resources, DEQ
Mooresville Regional Office
Location:610 East Center Ave.,Suite 301 Mooresville,NC 28115
Phone:(704)663-16991 Fax (704)663-60401 Customer Service:1-877-623-6748
Internet:www.ncwateroualitv.om
United States Environmental Protection Agency Form Approved.
EPA Washington,D.C.20460 OMB No.2040-0057
Water Compliance Inspection.RePort Approval expires 8-31-98
Section A:National Data System Coding(i.e.,PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 u 2 l5 l 3 I NCG500210 111 12 I 17/01/31 117 18[ j 19 I c I 201 1
211 I I I I I 1 1 1 1 11 I I I I I I I I I 1 1 1 1 1 1 1 1 1 1 1 I 1 1 11 1 I I I 1 l66
Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA Reserved `
67I1.0 1 701d 1 71 1it N 1 72 1 N 1 731
I 174 75� l
1 1 1 1 1 I 180
LJ Section B:Facility Data
Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date
POTW name and NPDES permit Number) 01:50PM 17/01/31 15/11/04
Lubrizol Advanced Materials
207 Telegraph Dr Exit Time/Date Permit Expiration Date
Gastonia NC 280561306 03:45PM 17/01/31 20/07/31
Name(s)of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data
///
Joe Parkulo//704-865-7451/7048654919
Name,Address of Responsible Official/Title/Phone and Fax Number
Contacted
Joe Parkulo,207 Telegraph Dr Gastonia NC
280561306/Managerl704-865-7451/7048654919 No
Section C:Areas Evaluated During Inspection(Check only those areas evaluated)
IIIII Permit • Flow Measurement Operations&Maintenance Records/Reports
I♦ Self-Monitoring Program Facility Site Review Effluent/Receiving Waters Laboratory
Section D:Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s)and Signature(s)of Inspector(s) Agency/Office/Phone and Fax Numbers Date
Ori A Tuvia MRO WQ//704-663-1699/ /
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
W.Corey Basinger MRO WQ//704-235-2194/
EPA Form 3560-3(Rev 9-94)Previous editions are obsolete. 1 3 Q 2
Page# 1
NPDES yr/mo/day Inspection Type 1
31 NCG500210 111 12i 17/01/31 I17 Lcj
Section D:Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary)
Page# 2
Permit: NCG500210 Owner-Facility: Lubrizol Advanced Materials
Inspection Date: 01/31/2017 inspection Type: Compliance Evaluation
Permit Yes No NA NE
(If the present permit expires in 6 months or less). Has the permittee submitted a new 0 0 0
application?
Is the facility as described in the permit? • 0 0 0
#Are there any special conditions for the permit? ❑ • 0 0
Is access to the plant site restricted to the general public? • ❑ ❑ 0
Is the inspector granted access to all areas for inspection? • ❑ ❑ ❑
Comment: The subject permit expires on 7/31/2020.
Record Keeping Yes No NA NE
Are records kept and maintained as required by the permit? • ❑ 0 ❑
Is all required information readily available,complete and current? • 0 ❑ ❑
Are all records maintained for 3 years(lab. reg.required 5 years)? • ❑ 0 0
Are analytical results consistent with data reported on DMRs? • ❑ 0 0
Is the chain-of-custody complete? • 0 0 ❑
Dates,times and location of sampling •
Name of individual performing the sampling
Results of analysis and calibration •
Dates of analysis •
Name of person performing analyses •
Transported COCs •
Are DMRs complete:do they include all permit parameters? • ❑ 0 ❑
Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ • ❑
(If the facility is=or>5 MGD permitted flow)Do they operate 24/7 with a certified operator 0 ❑ 0
on each shift?
Is the ORC visitation log available and current? ❑ 0 • ❑
Is the ORC certified at grade equal to or higher than the facility classification? ❑ ❑ • ❑
Is the backup operator certified at one grade less or greater than the facility classification? ❑ ❑ El ❑
Is a copy of the current NPDES permit available on site? • ❑ ❑ ❑
Facility has copy of previous year's Annual Report on file for review? ❑ ❑ • ❑
Comment: The permittee's records were very organized and well maintained. Chlorine results sampled
on 11/17/2016 were 360 ug/L higher than permitted value.The facility was instructed to
resample in order to verify results. Sampling done on 2/2/2017 resulted in below detection
for chlorine.
Page# 3
Permit: NCG500210 Owner-Facility: Lubrizol Advanced Materials
Inspection Date: 01/31/2017 Inspection Type: Compliance Evaluation
Operations & Maintenance Yes No NA NE
Is the plant generally clean with acceptable housekeeping? 0 0 0
Does the facility analyze process control parameters,for ex:MLSS,MCRT,Settleable 0 0 • 0
Solids,pH,DO,Sludge Judge,and other that are applicable?
Comment: Non-contact cooling water, boiler blowdown, and stormwater are directed to two on-site
concrete basins (operated in series)before discharge to surface waters. Process control
measurements are taken before the wastewater is discharged to the unnamed tributary to
South Crowders Creek via a pumping system.The Facilty must conduct sampling once the
discharge comes out of the basins.
The approved biocide (Biosperse 261T)is used in the cooling tower systems.
Flow Measurement-Effluent Yes No NA NE
#Is flow meter used for reporting? 0 0 0
Is flow meter calibrated annually? 0 0 IN 0
Is the flow meter operational? 0 0 0
(If units are separated)Does the chart recorder match the flow meter? 0 0 I ❑
Comment: Flow is estimated.
Equalization Basins Yes No NA NE
Is the basin aerated? 0 0 • 0
Is the basin free of bypass lines or structures to the natural environment? 0 0 11 0
Is the basin free of excessive grease? 0 0 • ❑
Are all pumps present? 0 0 • 0
Are all pumps operable? ❑ ❑ ❑
Are float controls operable? 00 . 0
Are audible and visual alarms operable? 0 0 • 0
#Is basin size/volume adequate? ❑ 0 • 0
Comment: Non-contact cooling water, boiler blowdown, and stormwater are directed to two on-site
concrete basins(operated in series)before discharge to surface waters.chemicals are
added as needed in order to get the pH 6-9 prior to discharge.
Laboratory Yes No NA NE
Are field parameters performed by certified personnel or laboratory? U 0 0 0
Are all other parameters(excluding field parameters)performed by a certified lab? • ODD
#Is the facility using a contract lab? • ❑ ❑ ❑
#Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees I000
Celsius)?
Incubator(Fecal Coliform)set to 44.5 degrees Celsius+/-0.2 degrees? 0 0 IN 0
Page# 4
Permit: NCG500210 Owner-Facility: Lubrizol Advanced Materials
Inspection Date: 01/31/2017 Inspection Type: Compliance Evaluation
Laboratory Yes No NA NE
Incubator(BOD)set to 20.0 degrees Celsius+/-1.0 degrees? 0 0 • ❑
Comment: Prism Laboratories, Inc. (certification#402)has been contracted to provide analytical
support. The permittee also uses an on-site laboratory to perform temperature and pH
analyses. Biota Lab and Shealy Environmental have been contracted to sample the
chlorine.A new NIST traceable thermometer ispurchased yearly and the pH meter is
calibrated before use: pH buffers were within expiration dates.
Effluent Sampling Yes No NA NE
Is composite sampling flow proportional? ❑ 0 • 0
Is sample collected below all treatment units? 0 IN ❑ 0
Is proper volume collected? U 0 0 ❑
Is the tubing clean? 0 ❑ II ❑
#Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees • 0 ❑ 0
Celsius)?
Is the facility sampling performed as required by the permit(frequency,sampling type • ❑ ❑ 0
representative)?
Comment: The permit requires grab samples for all samples. The Facilty must conduct sampling once
the discharge comes out of the basins.
Effluent Pipe Yes No NA NE
Is right of way to the outfall properly maintained? • 0 0 0
Are the receiving water free of foam other than trace amounts and other debris? • ❑ ❑ 0
If effluent (diffuser pipes are required) are they operating properly? 0 ❑ • ❑
Comment: The permittee was not discharging at the time of the inspection.
Upstream /Downstream Sampling Yes No NA NE
Is the facility sampling performed as required by the permit(frequency,sampling type, and • ❑ 110
sampling location)?
Comment: The permittee met the temperature requirements noted in NCG500000(<2.8 degrees C
above the natural water temperature of the receiving stream)
Page# 5
NCDENR
A • A.
FILE
North Carolina Department of Environment and Natural Resources
Pat McCrory John E. Skvarla, Ill
Governor Secretary
December 11, 2014
Mr. Joe Parkulo, Regional HSE Manager
Lubrizol Advanced Materials, Inc.
207 Telegraph Drive
Gastonia, North Carolina 28056
Subject: Notice of Violation
Compliance Evaluation Inspection
Tracking Number: NOV-2014-PC-0270
Lubrizol Advanced Materials, Inc.
NPDES Certificate of Coverage No. NCG500210
Gaston County
Dear Mr. Parkulo:
Enclosed please find a copy of the Compliance Evaluation Inspection report for the inspection conducted
at the subject facility on December 3, 2014, by Ms. Marcia Allocco of this office. Thank you for your
assistance during the inspection.
This report is being issued as a Notice of Violation (NOV) because the inspection revealed
monitoring violations for chemical oxygen demand (COD) and deficiencies with regard to the testing
procedures used to monitor the effluent of the subject NPDES permit and North Carolina General
Statute(G.S.) 143-215.1, as described in the Effluent Sampling and Laboratory sections of the
enclosed report. Pursuant to G.S. 143-215.6A, a civil penalty of not more than twenty-five thousand
dollars ($25,000.00) per violation, per day, may be assessed against any person who violates or fails
to act in accordance with the terms, conditions, or requirements of any permit issued pursuant to
G.S. 143-215.1.
It is requested that a written response be submitted to this office by January 9, 2015, detailing
your corrective actions to the violations in the enclosed report. Please address your response to the
attention of your inspector, Ms. Marcia Allocco.
The inspection report should be self-explanatory; however, should you have any questions, please
do not hesitate to contact Ms. Allocco at(704) 235-2204 or marcia.allocco@ncdenr.gov.
Sin rely,
VtZ-Mr. Michael Parker, Regional Supervisor
Water Quality Regional Operations Section
Division of Water Resources, NCDENR
Enclosures: Inspection Report
cc: Wastewater Branch
MSC 1617—Central files basement
Mooresville Regional Office
Location:610 East Center Ave.,Suite 301 Mooresville,NC 28115
Phone:(704)663-16991 Fax:(704)663-60401 Customer Service:1-877-623-6748
Internet http:llportal.ncdenr.orglweblwq
An Equal Opportunity\Affirmative Action Employer—30%Recycledil0%Post Consumer paper
United States Environmental Protection Agency
Form Approved.
EPA Washington,D.C.20460 OMB No.2040-0057
Water Compliance Inspection Report Approval expires 8-31-98
Section A:National Data System Coding(i.e.,PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 �N 2 �5 I 3 NCG500210 111 12 1 14/12/03 117 18 Lc.] 19' C i 20 I
211 1 1 1 1 L_1 J 1 1 1 1 1 1 1 I 1 I 1 I I 1 1 1 I I I I I I I I I I I I I I I i I I I I i66
Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA ---------Reserved---
6711.0 1 701,Li it
I 71 Iry LJ
I 72 I rJ I 7311
1" 751 I I I I 1 1 180
Section B:Facility Data
Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date
POTW name and NPDES permit Number) 10:04AM 14/12/03 12/08/01
Lubrizol Advanced Materials
207 Telegraph Dr Exit Time/Date Permit Expiration Date
11:00AM 14/12/03 15/07/31
Gastonia NC 280561306
Name(s)of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data
Name,Address of Responsible Official/Title/Phone and Fax Number
Contacted
James P Nelli,207 Telegraph Dr Gastonia NC 280561306//704-865-7451/7048657090
No
Section C:Areas Evaluated During Inspection(Check only those areas evaluated)
II Permit Flow Measurement Operations&Maintenance II Records/Reports
Self-Monitoring Program II Facility Site Review II Effluent/Receiving Waters II Laboratory
Section D:Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s)and Signature(s)of Inspector(s) Agency/Office/Phone and Fax Numbers 11 1 Date
���,
Marcia Allocco MRO 4-663-1699 Ext.2204/ 1�1 I O
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
EPA Form 3560-3(Rev 9-94)Previous editions are obsolete.
Page# 1
NPDES yr/mo/day Inspection Type 1
31 NCG500210 111 121 14/12/03 117 18
Section D:Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary)
Page# 2
Permit: NCG500210 Owner-Facility: Lubrizol Advanced Materials
Inspection Date: 12/03/2014 Inspection Type: Compliance Evaluation
Permit Yes No NA NE
(If the present permit expires in 6 months or less). Has the permittee submitted a new ❑ ❑ • ❑
application?
Is the facility as described in the permit? • ❑ El 0
#Are there any special conditions for the permit? ❑ • ❑ ❑
Is access to the plant site restricted to the general public? • El 0 0
Is the inspector granted access to all areas for inspection? • 0 ❑ 0
Comment: The general permit was reissued on August 1, 2012, and expires on July 31, 2015. The
permittee has maintained permit coverage since September 30, 1993.The last compliance
evaluation inspection was conducted on January 26, 2010.
Operations & Maintenance Yes No NA NE
Is the plant generally clean with acceptable housekeeping? • 0 0 ❑
Does the facility analyze process control parameters, for ex: MLSS, MCRT,Settleable ❑ ❑ II 0
Solids, pH, DO, Sludge Judge, and other that are applicable?
Comment: Non-contact cooling water, boiler blowdown, and stormwater are directed to two on-site
concrete basins(operated in series) before discharge to surface waters. Process control
measurements are taken before the wastewater is discharged to the unnamed tributary to
South Crowders Creek via a pumping system. The approved biocide (Biosperse 261T) is
used in the cooling tower systems.
Flow Measurement- Effluent Yes No NA NE
#Is flow meter used for reporting? El I ❑ ❑
Is flow meter calibrated annually? ❑ ❑ • ❑
Is the flow meter operational? ❑ ❑ • ❑
(If units are separated)Does the chart recorder match the flow meter'? El ❑ � ❑
Comment: The permittee monitored the wastewater discharges on February 18th and August 14th in
2014. On the discharge monitoring reports(DMRs) prepared for each discharge event flow
was estimated in units of inches. Please convert the flow reported on the DMR from inches
to units of discharge volume/rate such as gallons per day. This allows the Division to
compare flow estimates noted on your permit application to those notes for discharge
events during compliance inspections.
Effluent Sampling Yes No NA NE
Is composite sampling flow proportional? ❑ ❑ IN ❑
Is sample collected below all treatment units? • ❑ 0 0
Is proper volume collected? • ❑ El ❑
Is the tubing clean? El 0 • El
Page# 3
Permit: NCG500210 Owner-Facility: Lubrizol Advanced Materials
Inspection Date: 12/03/2014 Inspection Type: Compliance Evaluation
Effluent Sampling Yes No NA NE
#Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees ❑ ❑ ❑
Celsius)?
Is the facility sampling performed as required by the permit(frequency,sampling type ❑ � ❑ ❑
representative)?
Comment: The permit requires grab samples for all samples. The 2012 permit added chemical oxygen
demand (COD) as a required monitoring parameter if water treatment and/or chemical
additives are added to the system. Because the permittee uses an approved biocide. COD
monitoring should be conducted when monitoring the wastewater effluent discharges.
Effluent Pipe Yes No NA NE
Is right of way to the outfall properly maintained? • ❑ ❑ ❑
Are the receiving water free of foam other than trace amounts and other debris? • ❑ ❑ ❑
If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ � ❑
Comment: The permittee was not discharging at the time of the inspection.
Upstream I Downstream Sampling Yes No NA NE
Is the facility sampling performed as required by the permit(frequency,sampling type, and INOOD
sampling location)?
Comment: The permittee met the temperature requirements noted in NCG500000 (<2.8 degrees C
above the natural water temperature of the receiving stream)on both occasions the
wastewater effluent was monitored in 2014.
Laboratory Yes No NA NE
Are field parameters performed by certified personnel or laboratory? ME1EIEJ
Are all other parameters(excluding field parameters)performed by a certified lab? • ❑ ❑ ❑
#Is the facility using a contract lab? MODEI
#Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees MEHEIE1
Celsius)?
Incubator(Fecal Coliform)set to 44.5 degrees Celsius+/-0.2 degrees? 00110
Incubator(BOD)set to 20.0 degrees Celsius+/-1.0 degrees? EIC1110
Page# 4
Permit: NCG500210 Owner-Facility: Lubrizol Advanced Materials
Inspection Date: 12/03/2014 Inspection Type: Compliance Evaluation
Laboratory Yes No NA NE
Comment: Prism Laboratories, Inc. (certification#402) has been contracted to provide analytical
support. The permittee also uses an on-site laboratory to perform temperature and pH
analyses. A new NIST traceable thermometer is purchased yearly and the pH meter is
calibrated before use; pH buffers were within expiration dates. However,the results of the
meter calibration have not been documented. Guidance was provided for temperature and
pH monitoring procedures as well as an example lab benchsheet. Please ensure the pH
meter is calibrated before use on the same day effluent pH monitoring is completed. Prism
Laboratories, Inc. is conducting total residual chlorine(TRC) analyses but the holding time
(15 minutes)and minimum detection limits(permit requires documentation that discharges
are< 17 ug/L; lab PQL was noted as 0.100 mq/L)were not met. If the effluent contains
chlorine please ensure the analyses meet these requirements.
Record Keeping Yes No NA NE
Are records kept and maintained as required by the permit? • ❑ ❑ ❑
Is all required information readily available;complete and current? • 0 0 0
Are all records maintained for 3 years(lab. reg. required 5 years)? 11 ❑ 0 0
Are analytical results consistent with data reported on DMRs? • 0 0 0
Is the chain-of-custody complete? • 0 0 0
Dates,times and location of sampling •
Name of individual performing the sampling •
Results of analysis and calibration
Dates of analysis •
Name of person performing analyses •
Transported COCs �
Are DMRs complete:do they include all permit parameters? • 0 0 0
Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ U ❑
(If the facility is=or>5 MGD permitted flow)Do they operate 24/7 with a certified operator 0 0 11 ❑
on each shift?
Is the ORC visitation log available and current? 0 0 � ❑
Is the ORC certified at grade equal to or higher than the facility classification? 0 ❑ • 0
Is the backup operator certified at one grade less or greater than the facility classification? ❑ ❑ • ❑
Is a copy of the current NPDES permit available on site? 11 0 0 0
Facility has copy of previous year's Annual Report on file for review? 0 0 • ❑
Comment: The permittee's records were very organized and well maintained. No permit limit violations
were noted for the February 18th and August 14th 2014 discharge events. The permittee
developed discharge monitoring reports(DMRs)for each sampling event. Please ensure
that the DMRs note<PQL or<MDL such as<5.0 mq/L instead of<BRL to add the inspector
in verifying compliance with the permit limit requirements.
Page# 5
Lubrizol J
207 Telegraph Drive
Gastonia,NC 28056
(704)865-7451
January 6, 2015
Ms. Marcia Allocco
NCDENR
Mooresville Regional Office
Division of Water Resources
Water Quality Regional Operations Section
610 East Center Avenue, Suite 301
Mooresville,NC 28115
Dear Ms. Allocco:
This letter is in response to the Notice of Violation dated December 11, 2014 for violations
regarding chemical oxygen demand (COD) and deficiencies with regard to the testing
procedures used to monitor the effluent of the subject NPDES permit NCG500210.
To address findings of the compliance inspection, the following corrective actions have been
implemented:
• Future monitoring will include COD monitoring for the effluent.
• Flow estimates on DMR reports will be recorded in gallons per minute.
• pH calibration will be documented on the same day effluent pH monitoring is
completed.
• If chlorine is contained in our effluent,monitoring will be conducted in compliance
with NCDENR guidelines.
As always,we continue to investigate ways to improve our environmental compliance efforts
and appreciate your input.
Please feel free to Joe Parkulo, HSES Manager at (704) 915-4165 if you have any questions
concerning this response.
Sincerely,04,20
Joe Marcsik
Plant Manager
Allocco, Marcia
From: Parkulo, Joe <Joe.Parkulo@lubrizol.com>
Sent: Wednesday, December 10, 2014 2:35 PM
To: Allocco, Marcia
Subject: RE: Example laboratory benchsheets
Ms. Allocco,
Thanks for the information. I have used it to develop a bench sheet to confirm documentation of the pH meter
calibration.
Regards,
rTe Pv-410
HSES Manager
Lubrizol Advanced Materials
207 Telegraph Drive
Gastonia, NC 28056
(704) 915-4165
From: Allocco, Marcia[maiIto: marcia.allocco(a)ncdenr.govj
Sent: Wednesday, December 10, 2014 2:00 PM
To: Parkulo, Joe
Subject: Example laboratory benchsheets
Mr. Parkulo,
When I visited your facility last week I noted I would follow-up with you regarding laboratory benchsheets to document
your pH meter calibrations on the days it is used to monitor the pH of your effluent. The Division's Laboratory
Certification group provides technical assistance documents on their website for field laboratory certified
facilities. Although your facility is not required to obtain laboratory certification we recommend facilities covered by our
general wastewater permits follow this guidance to assist in generating legally defensible monitoring data.
The guidance documents I provided during my inspection (pH and temperature) can be found at the top of the
website. If you scroll down to the "Tools for Laboratories" section of the page the first entry in the table is an example
benchsheet you can use to document your pH meter calibrations.
If you have any questions regarding the guidance provided or the benchsheet please let me know.
Regards,
Marcia Allocco
Dhbbn of Wow Resources
Marcia Allocco, MS — Senior Environmental Specialist
Weaver, Charles /V f�o
From: Weaver, Charles G c,
Sent: Wednesday, November 04, 2015 10:25 AM
To: 'joe.parkulo@lubrizol.com'
Cc: 'james.neill@lubrizol.com'
Subject: renewal of NCG500210 / Lubrizol - Gastonia
Attachments: NCG50 Final 093015.pdf, Technical Bulletin - NCG500000 2015.doc
Importance: High
Attached you will find the updated version of NPDES General Permit NCG500000, effective 10/1/2015. Discard any
previous versions of the General Permit and use this version until further notice.
You do not need a reprinted Certificate of Coverage, as the one issued to you in 2007 is still applicable.
Thank you for your patience during the longer -than -expected renewal period.
If you have any questions about this matter, simply reply to this message.
Charles H. Weaver
Environmental Specialist
N.C. Division of Water Resources
N.C. Department of Environmental Quality
919-807-6391
charles.weaver(a)ncdenr.gov
(physical address) 512 North Salisbury Street, Raleigh, NC 27604
(mailing address) 1617 Mail Service Center, Raleigh, NC 27699-1617
^Nothing Compares
Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed
to third parties.
RECEIVEDlNCDENR/DWR
MAY 12 ZU16
WQROS
MOORESVILLE REGIONAL OFFICE
Weaver, Charles
From: Microsoft Outlook
To: joe.parkulo@lubrizol.com
Sent: Wednesday, November 04, 2015 10:25 AM
Subject: Relayed: renewal of NCG500210/ Lubrizol - Gastonia
Delivery to these recipients or groups is complete, but no delivery notification was sent by the
destination server:
ioe.parkulo@ lubrizol.com (joe.parkuloCa�lubrizol.com)
Subject: renewal of NCG500210/ Lubrizol -Gastonia
renewal of
NCG500210/Lu.,.
1
yotyki,-e2
Lubrizol
February 26, 2010
MAR - 32010.
Ms. Maria Allocco
Mooresville Regional Office
North Carolina Division of Water Quality
610 East Center Avenue, Suite 301
Mooresville, NC 28115
Re: Notice of Violation
NPDES#NCG500210
Dear Ms. Allocco:
This letter is in response to the recent NOV dated 2/10/2010 from your agency.
Actions taken specific to the compliance inspection include:
1. Reverse osmosis reject water has been diverted to now enter the site
wastewater pretreatment system.
2. Changes to the site self-monitoring procedures will include upstream and
downstream temperatures as specified in the current permit.
3. Self-monitoring requirements of the two NPDES permits have been reviewed
and future monitoring events will meet the requirements as specified.
If you have any questions, please give Joe Parkulo a call at (704) 915-4165.
Sincerely,
crv3,o6ep.z____
James P. Nelli
Plant Manager
'�1rU--
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins Dee Freeman
Governor Director Secretary
February 10, 2010
Mr. James P.Nelli
Lubrizol Advanced Materials, Inc.
207 Telegraph Drive
Gastonia,North Carolina 28056
Subject: Notice of Violation
Compliance Evaluation Inspection
Lubrizol Advanced Materials, Inc.
NPDES Permit No.NCG500210
Gaston County,N.C.
•Tracking#: NOV-2010-PC-0138
Dear Mr.Nelli:
Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection
conducted at the subject facility on January 26, 2010 by Mr. Wes Bell of this Office.
This report is being issued as a Notice of Violation (NOV) due to the inclusion of an
unpermitted discharge (reverse osmosis reject water) in the facility's drainage system/effluent
discharge and the facility's failure to monitor upstream and downstream temperatures and collect
representative effluent samples (prior to comingling with stormwater). The unpermitted
discharge and failures to monitor upstream/downstream temperatures and collect representative
effluent samples are violations of the subject NPDES Permit and North Carolina General Statute
(G.S.) 143-215.1, as detailed in the Permit and Effluent Sampling Sections of the attached
report. Pursuant to G.S. 143-215.6A, a civil penalty of not more than twenty-five thousand
dollars ($25,000.00) per violation, per day, may be assessed against any person who violates or
fails to act in accordance with the terms, conditions, or requirements of any permit issued
pursuant to G.S. 143-215.1.
It is requested that a written response be submitted to this Office by March 3, 2010,
addressing the above-noted violations and the discrepancies noted in the Laboratory and Flow
Measurement Sections of the attached report. In responding to the violations, please address
your comments to the attention of Mrs. Marcia Allocco.
Mooresville Regional Office
Location:610 East Center Ave.,Suite 301 Mooresville,NC 28115 One
Phone:(704)663-1699\Fax:(704)663.60401 Customer Service:1-877-623-6748 NorthCarolina
Internet http://portal.ncdenr.org/weblwq
An Equal Opportunity l Affirmative Action Employer—50%Recycled/10%Post Consumer paper Naturally
Mr. James P. Nelli
February 10, 2010
Page Two
The report should be self-explanatory; however, should you have questions concerning
this report,please do not hesitate to contact Mr. Bell at (704) 663-1699.
Sincerely,
` Robert B. Krebs
Surface Water Protection Regional Supervisor
Enclosures:
Inspection Report
pH Technical Assistance Document
cc: Gaston County Health Department
WB
United States Environmental Protection Agency Form Approved.
E PA Washington,D.C.20460 OMB No.2040-0057
Water Compliance Inspection Report Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 INI 2 I51 31 NCG500210 111 121 10/01/26 117 181c1 191s1 20I 11
Remarks
211 III 11 I I 1 I l l 1 I I I I 1 1 1 I I I I I 1 1 I III 1 1 1 1 I III 1 III 1 . 1 1 166
Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA -
671 1.5 169 701 3 I 71 I N I 721 NI 731 I 174 751 1 1 1 I 1 I 1 80
Section B: Facility Data
Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date
POTW name and NPDES permit Number)
11:10 AM 10/01/26 07/08/01
Lubrizol Advanced Materials
207 Telegraph Dr Exit Time/Date Permit Expiration Date
Gastonia NC 28056 02:00 PM 10/01/26 12/07/31
Name(s)of Onsite Representative(s)Ttles(s)/Phone and Fax Number(s) Other Facility Data
•
///
Joe Parkulo//704-865-7451 /7048654919
Name,Address of Responsible Official/Title/Phone and Fax Number
Contacted
James P Ne11i,207 Telegrapph % Gastonia NC
28056//704-865 7451/7048657090 Yes
Section C: Areas Evaluated During Inspection(Check only those areas evaluated)
1.1 Permit Flow Measurement •Operations&Maintenance •Records/Reports
II Self-Monitoring Program 111 Facility Site Review III Effluent/Receiving Waters III Laboratory
Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s)and Signature(s)of Inspector(s Agency/Office/Phone and Fax Numbers Date`�
Wesley N Bell <V /
-c MRO WQ//704-663-1699 Ext.2192/ / �-t //.Q
Signat+yt(e q.[Management Q A Reviewer • ency/Office/Phone and Fax Numbers Qate •
Marcia Allocco MRO WQ//704-663-1699 Ext.2204/
EPA Form 3560-3(Rev 9-94)Previous editions are obsolete.
Page# 1
NPDES yr/mo/day Inspection Type 1
3I NCG500210 I11 12I 10/01/26 117 18ICI
Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary)
•
Page# 2
Permit: NCG500210 Owner-Facility: Lubrizol Advanced Materials
Inspection Date: 01/26/2010 Inspection Type: Compliance Evaluation
Permit Yes No NA NE
(If the present permit expires in 6 months or less). Has the permittee submitted a new application? nnion
Is the facility as described in the permit? ■ n n n
#Are there any special conditions for the permit? n n ■ n
Is access to the plant site restricted to the general public? ■ n n n
Is the inspector granted access to all areas for inspection? ■ n n n
Comment: The subject permit expires on 7/31/12. The facility discharged an
unpermitted wastestream (reverse osmosis reject water) into the on-site drainage
system. The reverse osmosis reject water is not covered under the NCG500210
permit. The facility will have to either connect this wastestream to the on-site
pretreatment system or submit an application for an individual NPDES Permit.
Record Keeping Yes No NA NE
Are records kept and maintained as required by the permit? ■ n n n
Is all required information readily available,complete and current? ■ n n n
Are all records maintained for 3 years(lab. reg. required 5 years)? n n n ■
Are analytical results consistent with data reported on DMRs? n n n U
Is the chain-of-custody complete? ■ n n n
Dates,times and location of sampling ■
Name of individual performing the sampling ■
Results of analysis and calibration U
Dates of analysis N
Name of person performing analyses ■
Transported COCs ■
Are DMRs complete: do they include all permit parameters? n n n U
Has the facility submitted its annual compliance report to users and DWQ? n n • n
(If the facility is=or>5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? n ❑ ■
Is the ORC visitation log available and current? n ❑ ■ n
Is the ORC certified at grade equal to or higher than the facility classification? n n ■ n
Is the backup operator certified at one grade less or greater than the facility classification? n n ■ n
Is a copy of the current NPDES permit available on site? ■ n .n n
Facility has copy of previous year's Annual Report on file for review? nnmin
Page# 3
Permit: NCG500210 Owner-Facility: Lubrizol Advanced Materials
Inspection Date: 01/26/2010 Inspection Type: Compliance Evaluation
Record Keeping Yes No NA NE
Comment: The facility's records were organized and accessible. No effluent limit
violations were noted in the review of the 6/09 and 9/09 sampling events. The facility
staff must ensure the collection and analysis times for the pH measurements are
documented to verify compliance with the 15-minute holding time requirement(40 CFR
136.3, Table II). •
Laboratory Yes No NA NE
Are field parameters performed by certified personnel or laboratory? n n U n
Are all other parameters(excluding field parameters)performed by a certified lab? ■ n n n
#Is the facility using a contract lab? ■ n n n
#Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees Celsius)? ■ ❑ ❑ ❑
Incubator(Fecal Coliform)set to 44.5 degrees Celsius+/-0.2 degrees? n n ■ n
Incubator(BOD)set to 20.0 degrees Celsius+/- 1.0 degrees? n n ■ n
Comment: Prism Laboratories, Inc. (Certification#402) has been contracted to provide
analytical support. The facility also uses the on-site laboratory to perform pH and
temperature analyses. Note: The temperatures are also reported from the pH meter.
The pH meter calibrations had not been documented and one of the pH buffers had
expired. A second buffer may have also expired; however, the expiration date was not
found on the container. In addition, the temperature measuring device on the pH meter
had not been verified against a NIST certified or NIST traceable thermometer. Please
review the technical guidance document regarding the calibration (and documentation)
of the pH meter and the meter's temperature compensating device that has been
attached to this report.
Effluent Sampling Yes No NA NE
Is composite sampling flow proportional? n n U n
Is sample collected below all treatment units? ■ n n n
Is proper volume collected? ■ n n n
Is the tubing clean? n n U n
#Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees Celsius)? n n ■ ❑
Is the facility sampling performed as required by the permit(frequency,sampling type representative)? n ■ n n
Comment: No upstream and downstream temperature monitoring had been performed
as required by the subject permit. In addition, representative effluent samples had not
been collected prior to comingling with the stormwater.
Operations&Maintenance Yes No NA NE
Is the plant generally clean with acceptable housekeeping? ■ n n n
Does the facility analyze process control parameters, for ex: MLSS, MCRT,Settleable Solids, pH, DO,Sludge 0 ❑ ■ ❑
Judge,and other that are applicable?
Page# 4 •
Permit: NCG50021 0 Owner-Facility: Lubrizol Advanced Materials
Inspection Date: 01/26/2010 Inspection Type: Compliance Evaluation
Operations &Maintenance Yes No NA NE
Comment: The wastestreams flow into two concrete basins that are operated in
series. The accumulated water in the second basin is recirculated (via pump system)
and process control measurements are performed by the on-site laboratory. The water
is then pumped to the receiving stream by this same pump system. An approved
biocide (Biosperse 261T) is used in the cooling tower systems.
Flow Measurement- Effluent Yes No NA NE
#Is flow meter used for reporting? n ❑ • n
Is flow meter calibrated annually? n ❑ • ❑
Is the flow meter operational? ❑ n ■ ❑
(If units are separated)Does the chart recorder match the flow meter? 0 0 ■ 0
Comment: Flow calculations were based on combined flows (stormwater, wastewater,
etc.). All future flows must be based on the flow rates/discharges of the permitted
wastestreams (covered under the NCG500210 Permit) prior to comingling with
stormwater.
Effluent Pipe Yes No NA NE
Is right of way to the outfall properly maintained? ■ n ❑ ❑
Are the receiving water free of foam other than trace amounts and other debris? ■ ❑ n ❑
If effluent (diffuser pipes are required) are they operating properly? n n U ❑
Comment: The facility was not discharging at the time of the inspection.
Page# 5
TECHNICAL ASSISTANCE FOR FIELD ANALYSIS OF pH
This document is intended to provide technical assistance and guidance for the measurement of pH. This is
not meant to be a substitute for the method,but is offered as a guide to the method.
•
HOLDING TIME:
• Samples must be analyzed within 15 minutes of collection.
METER CALIBRATION:
• The meter must be calibrated prior to the analysis of samples.
• If compliance samples are analyzed throughout the day, a post calibration check(e.g.,7 buffer)must be
analyzed mid-day and at the end of the run(i.e., roughly every 4 hours based on an eight hour day).
• For routine work, use a pH meter accurate and reproducible to 0.1 pH unit with a range of 0 to 14,
equipped with a temperature compensation device. Follow all manufacturers' recommendations for the
calibration of the meter each analysis day. In all cases, the meter must be calibrated with at least two
buffers. Calibrating with the pH 4 and pH 10 buffers meets standard methods requirements and brackets
the pH range for most monitoring (with the exception of sludge) scenarios. The calibration; however,
must bracket the range of the samples being analyzed. In addition to the calibration standards, the meter •
must be verified with a third calibration standard (e.g., pH 7 buffer).
• In order to meet the above-specified criteria,the standard must read within a range of pH 6.9 to 7.1 to be
acceptable.
General Information:
• Samples shall be gently stirred during measurement.
• The electrode must be rinsed and blotted dry between measurements.
• All thermometers and temperature measuring devices must be checked every 12 months against a
NIST certified or NIST traceable thermometer and the process documented even if the instrument is not
used for reporting temperature results. To check a thermometer or the temperature sensor of a meter,
read the temperature of the thermometer/meter against a NIST certified or NIST traceable thermometer
and record the two temperatures. The thermometer/meter readings must be less than or equal to 1°C
from the NIST certified or NIST traceable thermometer reading. The documentation must include the
serial number of the NIST certified thermometer or NIST traceable thermometer that was used in the
comparison. Also document any correction that applies on both the thermometer/meter and on a
separate sheet to be filed. (NOTE: Other certified laboratories may provide assistance in meeting this
requirement.)
DOCUMENTATION:
The following must be documented whenever sample analysis is performed.
1. Time and date of sample collection
2. Time of calibration
3. Time and date of analysis(to verify 15 minute holding time is met)
4. Collector's/analyst's name
5. Value of buffers used for calibration
6. Value obtained for check buffer(e.g., pH 7 buffer)
7. Sample location/site
8. Post calibration checks(if applicable)
9. Report all data values to the nearest 0.1 pH unit.
10. The temperature correction (even if it is zero) must be posted on the meter as well as in hard copy
format(to be retained for 5 years).
•
Page 2 of 2
Recommendation: Maintain a log of all chemicals, reagents and standards to include vendor, lot numbers,
and expiration date.
Ref: Standard Methods, 18th Edition - Method 4500-H+ B. Ref: Standard Methods, 18th Edition - Method
2550 B.
Rev.02/2009
,7i17
/111 6'0 .4 3
NCDENR
North Carolina Department of Environment and Natural Resources 2 2007
Division of Water Quality
Michael F. Easley, Governor William G. Ross,Jr., Secretary
Alan W. Klimek, P.E., Director
NOTICE OF RENEWAL INTENT _ Jeri.03- _:7,1k0:':71It
•ND NATU , RZCOURC
Application for renewal of existing coverage under General Permit NCG501 I 010 �+`' >!AL 0
, r MILL: r _,:,C
ry
Existing Certificate of Coverage (CoC): NCG500 a t 0 i■
(Please print or type) FEB 1 6 2007
1) Mailing address' of facility owner/operator:
Company Name 1i 0 v e ov\
Owner Name 0 cfl) j:n C. WEER +t' ? a•
„'� T i y � v
Street Address ' 0 rl -T-ele��F&ph 1l tr'1"-
City Gc-54 i' State AJC-- ZIP Code ' 056
Telephone Number I C q S L 5 "0 Li51 Fax: '7 o'4 Roy r1 o 0
Email address �z. r rsrltut. o (1rL C w,
*Address to which all permit correspondence should be mailed
2) Location of facility producing discharge:
Facility Name IQ \I:c rnn1 T hiC .
Facility Contact 3 e_ i'c r1C w t o 4 5 E tk Poky ir
Street Address C ri
1 �1e5r4ph Dr.
City G 4 S'Co r<; State PC_ ZIP Code --X o 5
County C c ko r.
Telephone Number rtl?4 ctz 5- I L/6 1 Fax: 'r]tj`F `� 5-'7oi'o
Email address J C�- • e GAL \c () f\O'v' .(.o vn
3) Description of Discharge:
a) Is the discharge directly to the receiving stream? ErYes ❑ No
(If no,submit a site map with the pathway to the potential receiving waters clearly marked.This includes tracing the pathway of the
storm sewer to the discharge point,if the storm sewer is the only viable means of discharge.)
b) Number of discharge outfalls(ditches, pipes, channels, etc. that convey wastewater from the property):
c) What type of wastewater is discharged? Indicate which discharge points,if more than one.
I "Non-contact cooling water Outfall(s)#: 0 02.
Boiler Blowdown Outfall(s) #: CO-2—
Page 1 of 3
NCG500000 renewal application
Additional Application Requirements:
The following information must be included in triplicate [original+2 copies] with this application or it will
be returned as incomplete.
➢ Site map. If the discharge is not directly to a stream,the pathway to the receiving stream must
be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point.
> Authorization for representatives. If this application will be submitted by a consulting
engineer(or engineering firm),include documentation from the Permittee showing that the
consultant submitting the application has been designated an Authorized Representative of the
applicant.
Certification
I certify that I am familiar with the information contained in this application and that to the best of my
knowledge and belief such information is true, complete, and accurate.
Printed Name of Person Signing: 3 ck vn e.S ?• L'.l 1 ►
Title: P1(x _ a.y1c..s2�
,f21) //a CA 7
(Signature of Applicant) (Date Signed)
North Carolina General Statute 143-215.6 b (i)provides that:
Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan or other document
filed or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article,or who
falsifies,tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under
Article 21 or regulations of the Environmental Management Commission implementing that Article,shall be guilty of a misdemeanor punishable by
a fine not to exceed$25,000,or by imprisonment not to exceed six months,or by both.(18 U.S.C.Section 1001 provides a punishment by a fine
of not more than$25,000 or imprisonment not more than 5 years,or both,for a similar offense.)
This Notice of Renewal Intent does NOT require a separate fee.
The permitted facility already pays an annual fee for coverage under NCG500000.
Mail the original and two copies of the entire package to:
Mr. Charles H. Weaver
NC DENR/DWQ/NPDES
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Page 3 of 3
Noveon, Inc.
207 Telegraph Drive
Gastonia,NC 28056
(704) 865-7451
Stormwater Site Flows
As shown on Figure 2, there are four watersheds at this site.
Watershed 1: There are no production, shipping, receiving, or loading activities
occurring in this watershed. Watershed 1 includes non-contact
cooling water from the Acrylic Polymer Plant cooling tower
overflow and a small.amount of stormwater from the Acrylic
Polymer Plant production area. In order to direct the flow from
this watershed to the spill control basin, additional piping was
added in this area in 1996. As a result of the piping change, this
watershed drains through Outfall 02 at the discharge of the spill
control basin.
Watershed 2: The majority of the production, shipping, receiving, and loading
activities occur within this watershed. The Acrylic Polymer
Plant, the Latex Compounding Plant, and the SBR Plant are
included in this watershed. This watershed drains through
Outfall 02 at the discharge of the spill control basin.
Watershed 3: The only activity occurring in this watershed is the "bone yard"
storage area. The bone yard consists of scrap metal, scrap
equipment and other miscellaneous items. This watershed
drains through Outfall 03, a small, channelized discharge point.
Watershed 4: There are no production, shipping, receiving or loading activities
occurring in this watershed. Stormwater runoff from Watershed
4 does not have a central discharge point.
All industrial activity at the Noveon Gastonia site is contained in watershed 1 or
watershed 2. All stormwater from these two areas drains to the stormwater
basins before being discharged to surface waters. Stormwater retention basins
consist of two concrete basins piped in series. Stormwater from watershed 1 and
2 combine to enter the west basin which has a capacity of 221,228 gallons. If the
west basin fills, it will automatically overflow to the east basin which has a
capacity of 418,160 gallons. When the west basin fills, it will overflow to the
stream running through Noveon property. Under normal operating conditions,
all stormwater enters the west basin and is pumped to the east basin after
operators perform visual observation of the water. When the east basin level
reaches about half full, a visual observation is recorded along with the pH and
temperature and the water is discharged to the stream exiting the property. This
stream is a tributary to Crowders Creek. Retention times vary depending on
rainfall but the average retention is several days. During dry periods, retention
time may exceed one week.
Storm Water Basin (West) Capacity
Bottom Width 35 feet
Bottom Length 26 feet
Depth 10 feet
Wall Slope 0.5 rise/run
Length of Basin Wall 22.4 feet
Basin Volume 272,290 gals
Density (22.5C) 8.35 lb/gal
Equivalent Liquid Head 120.0 in WC
Level Xmtr Physical Offset 0.0 in
Level Xmtr Zero Offset 0.0 in WC
Level Xmtr Span 120.0 in WC
Level Xmtr 0% Reading 0 gals
Level Xmtr 100% Reading 272,290 gals
Level Display 0% Reading 0 gals
Level Display 100% Reading 272,290 gals
Hi Alarm (90%) 245,061 gals
HiHI Alarm (95%) 258,676 gals
Storm Water Basin (East) Capacity
Bottom Width 35 feet
Bottom Length 56 feet
Depth 10 feet
Wall Slope 0.5 rise/run
Length of Basin Wall 22.4 feet
Basin Volume 418,160 gals
Density (22.5C) 8.35 lb/gal
Equivalent Liquid Head 120.0 in WC
Level Xmtr Physical Offset 0.0 in
Level Xmtr Zero Offset 0.0 in WC
Level Xmtr Span. 120.0 in WC
Level Xmtr 0% Reading 0 gals
Level Xmtr 100% Reading ' 418,160 gals - -
•
Level Display 0% Reading 0 gals
Level Display 100% Reading , 418,160 gals
Hi Alarm (90%) 376,344 gals
HiHIAlarm (95%) 397,252 gals
Storm Water Basin (West) Capacity
Air Space
Depth (linear feet Volume
(ft) down wall) (Gals) (lbs)
0.0 22.4 0 0
0.5 21.2 3,754 31,329
1.0 20.1 8,244 68,792
1.5 19.0 13,518 112,809
2.0 17.9 19,629 163,803
2.5 16.8 26,626 222,193
3.0 15.7 34,560 288,402
3.5 14.5 43,481 362,852
4.0 13.4 53,441 445,963 Bottom of inlet pipe
4.5 12.3 64,488 538,156
5.0 11.2 76,675 639,854
5.5 10.1 90,051 751,477
6.0 8.9 104,667 873,447
6.5 7.8 120,574 1,006,186
7.0 6.7 137,821 1,150,114
7.5 5.6 156,459 1,305,653 Top of inlet pipe
8.0 4.5 176,540 1,473,225
8.5 3.4 198,113 1,653,250
9.0 2.2 221,228 1,846,150 Overflow to East Basin
9.5 1.1 245,937 2,052,347
10.0 0.0 272,290 2,272,262
Storm Water Basin (East) Capacity
Air Space
Depth (linear feet Volume
(ft) down wall) (Gals) (lbs)
0.0 22.4 0 0
0.5 21.2 7,850 65,507
1.0 20.1 16,771 139,956
1.5 19.0 ' 26,815 223,769
2.0 17.9 38,031 . 317,368
2.5 16.8 50,470 421,172
3.0 15.7 64,183 , 535,605
3.5 14.5 79,219 661,086
4.0 13.4 ._.95,631 ' 798,038
4.5 12.3 113,467 946,882
5.0 11.2 132,779 . 1,108,040 .
5.5 10.1 153,617 1,281,932
6.0 8.9 176,031 1,468,980
6.5 ' .. 7.8 200,073 1,669,605
7.0 6.7 225,791 '1,884,229
7.5 5.6 253,238 2,113,274
8.0 _ 4.5 282,464 .2,357,1`59
8.5 3.4 • 313,518 2,616,308
9.0 2.2 . 346,452 2,891,141 -- -
9.5 1.1 381,316 3,182,079
10.0 0.0 418,160 3,489,545
Noveon,Inc.
Gastonia,NC
STORMWATER FLOW DIAGRAM
To
Wastewater
Plant •
Incoming
Stormwater
X
4 ►
♦ V5
.
East Basin X
\West Basin
#2 #1
Valve 4
pValve 3
Stormwater Valve 1
Overflow or Valve 2 Ins ideSump
Inside Sump
Pumped to Creek
4 p
Valve 6
Inside Sump
Stormwater Discharge Procedure
1. For Quick Transfer— Open valves 1 & 2 and allow the basins to equalize.
Pump may be used to assist by opening valve #3 to 40% mark and valve #5 full
open.
2. Make sure that valve 6 is fully closed to prevent from pumping stormwater to
the creek.
3. On control panel press the pump start button, if it does not start, try the other
pump start button.
•
ASHLJWC). Ashland Water Technologies
Stan Mauldin Division of Ashland Inc.
Senior Account Executive 3930 Glenwood Drive,Charlotte,NC 28208 USA
Office: 704.391.5932 Fax:704.391.5934
Cell:704-905-2399
gsmauldin@ashland.com
www.ashland.com
January 22, 2007
Mr. Joe Parkulo
NOVEON
207 Telegraph Road
Gastonia, NC 28056
Subject: Biocide Worksheets
Joe,
Please find attached the information regarding the Biocide Worksheet Form 101 for Biosperse 261T that is used
in the cooling towers at Noveon. Outlined below are some of the parameters used in these calculations.
• Bleed off from the SBR Tower of - 3,500 gallons a day and the bleed off from the Acrylic Tower of
3,000 gallons a day.
• The maximum dosage of Biosperse 261T to the Towers is 4 pounds per day. This equates to 1,680
grams a day using 92.5 % active BCDMH.
• The total basin volume is 0.740 gallons, 272,290 gallons in the west basin and 0.418,160 gallons in
the west basin
• Biosperse 261T half life of 1 hour(0.0417 days)
• The Environmental profile sheet for Biosperse 261T.
• pH of the basin water discharge is -- 7.5.
This provides Noveon with the information used for the attached worksheets. Should you have additional
questions or comments, please feel free to give me a call at(704) 905-2399.
Cordially,
ASHLAND WATER TECHNOLOGIES
Drew Industrial Division
tvic24,46.:„
Stan Mauldin
Senior Account Executive
Cc: Durwood McDaniel, John Dudek
Drew
Business Groups
S3 1 avJer
BIOCIDE/CHEMICAL TREATMENT
WORKSHEET-FORM 101
The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of
North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be
returned with all appropriate data entered into the designated areas with calculations performed as indicated.
Facility Name Noveon
NPDES# NC 50e)-lO Outfall # a
County Gaston
Receiving Stream Unnamed stream 7Q10 0 (cfs)
(All above information supplied by the Division of Water Quality)
What is the Average Daily Discharge (A.D.D.)volume of the water handling systems to the receiving water body?
A.D.D.=_0.0035 (in M.G.D.)
Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data entered
above.
IWC = (A.D.D.) X 100 ( ) X 100
(7010)(0.646) + (A.D.D) - ( )(0.646) + ( ) = 100
0/0
This value (IWC) represents the waste concentration to the receiving stream during low flow conditions.
II. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I?
Biosperse 261 T
Please list the active ingredients and percent composition:
1-bromo-3-chlor-5,5-dymethylhydation 92.5 %
What feed or dosage rate (D.R.) is used in this application?The units must be converted to maximum grams
of whole product used in a 24hr period.
D.R.= _1,680 grams/24hr period
Please note,fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is:
Grams of product= fluid oz. of product X 1 gal. water X 8.34 lbs. X specific gravity of product X 453.59g.
128 fl. oz. 1 gal. water 1 lb.
5e,
Facility Name: Ai"V0c n) -(rc• NPDES#: NC 4 50M.1 t3
Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point.
On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown,
holding lagoon size, etc.)
Volume= 0.740 million gallons
What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. -7.5
What is the decay rate (D.K.) of the product? If unknown, assume no decay(D.K.=0) and proceed to asterisk.
The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life
(Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide
copies of the sources of this data.
H.L. =0.0417 Days
The decay rate is equal to FIT X 0.69 = 16.5 =Decay Rate (D.K.)
Calculate degradation factor(D.F.). This is the first order loss coefficient.
* D.F. = (Volume) + (D.K.) = ( ) + ( ) = 16.5
Calculate Steady State Discharge Concentration:
Dischg Conc. = (D.F.)(Vollume)(3785) = ( )( )(3785) = 0.036 mg/I
Calculate concentration of biocide instream during low flow conditions.
(Receiving Stream Concentration)
(Dischg. Conc.) x (IWC%) ( ) x ( ) _ 0.036 mg/I
100 = 100 -
Receiving Stream Concentration
III. Calculate regulated limitation.
List all LC50 and EC50 data available for the whole product according to the following columns. (Note that units
should be in mg/I). Please provide copies of the sources of this data.
Organism Test Duration LC50/EC50 (ma/I)
SEE ATTACHMENT
•
D.W.Q. Form 101 (62000) 2
SP
Facility Name: t+/?ch, Irc_, NPDES#: NC C?ScO)-lO
Choose the lowest LC50/EC50 listed above:
Enter the LC50/EC50: 0.46
If the half life (H.L.) is less than 4 days, perform the following calculation.
Regulated Limitation = 0.05 x LC50 = 0.23 mg/I
If the half life (H.L.) is greater than or equal to 4 days or unknown, perform the following calculation.
Regulated Limitation = 0.01 x LC50 = mg/I
Choose the appropriate regulated limitation from the calculations immediately above and place in this blank:
0.23 mg/liter
From Part II enter the receiving stream concentration:
0.036_mg/liter
IV. Analysis.
If the receiving stream concentration is greater than the calculated regulated limitation,then this biocide is
unacceptable for use.
Person in Responsible Charge
,Name (Print)
ryc /3.3/o'7
Signature Date
Person Completing This Worksheet (If different from above)
Name (Print)
Signature Date
Please submit to: Division of Water Quality
Aquatic Toxicology Unit
1621 Mail Service Center
Raleigh, NC 27699-1621
Attn: Todd Christenson
D.W.Q. Form 101 (6/2000) 3
5.34
Facility Name: �' Vleo f‘) . , NPDES#: NC
Supplemental Metals Analysis
If copper, zinc, or chromium are present in the proposed biocidal compound, complete this worksheet. A separate form
must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular
weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a
separate form for every metal present in the biocide.
Metal Chemical Formula Molecular Weight of Metal Formula Weight Concentration in Biocide
EXAMPLE
Copper CuSO4.5H20 63.546 g/mole 249.680 g/mole 0.2 %
Dosage rate of Biocide(DR) (from page 1):
DR = 1260 grams/day
Average Daily Discharge(ADD)(from page 1):
ADD = 0.003_million gallons/day
Discharge Concentration (DC) of Biocide:
DC = =DR ( grams/day) _ 420,000_grams/million gallons
ADD ( million gallons/day)
Convert DC to micrograms/liter(ppb):
x DC (pg/I) = DC (grams/million gal) x 1 106 s/mi _ pg/I
3.785 x 106liters/million gal.
Calculate the fraction of metal in the metal-containing compound (MF):
MW ( grams/mole)
MF = FW = grams/mole) _
Calculate the fraction of metal in the biocidal compound (BF):
BMCC (%)
F = MFx _ x
100 (100)
Calculate the concentration of metal in the discharge(M):
M = DC x BF = pg/I x = pg/I
Calculate the instream metal concentration (IMC)at low-flow conditions:
IMC = M x IWC (%) _ _
100 _pg/I x 100 pg/I
Regulated limitation of metal (from below): Ng/I •
NC General Statutes 15A NCAC 2B.0211 define:
Copper-7 pg/I water quality action level* Zinc-50 pg/I water quality action level*
Chromium-50 pg/I water quality standard
(*Values which exceed action levels must be addressed directly by aquatic toxicity testing.)
D.W.Q. Form 101 (6/2000) 4
• cry1; I 0 vaer
BIOCIDE/CHEMICAL TREATMENT
WORKSHEET-FORM 101
The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of
North Carolina. This worksheet must be completed separately for each biocidal product in use.This worksheet is to be
returned with all appropriate data entered into the designated areas with calculations performed as indicated.
Facility Name Noveon
NPDES # NC G 50 o 0 Outfall # t�2
County Gaston
Receiving Stream Unnamed stream 7Q10 0 (cfs)
(All above information supplied by the Division of Water Quality)
What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water body?
A.D.D.=_0.003 (in M.G.D.)
Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data entered
above.
(A.D.D.) X 100 ( ) X 100
IWC = (7Q10)(0.646) + (A.D.D) _ ( )(0.646) + ( ) = 100 /0
This value (IWC) represents the waste concentration to the receiving stream during low flow conditions.
II. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I?
Biosperse 261 T
Please list the active ingredients and percent composition:
1-bromo-3-chlor-5,5-dymethylhydation 92.5 %
0/0
What feed or dosage rate (D.R.) is used in this application?The units must be converted to maximum grams
of whole product used in a 24hr period.
D.R.= _1,680 grams/24hr period
Please note,fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is:
Grams of product= fluid oz. of product X 1 dal. water X 8.34 lbs. X specific gravity of product X 453.59d.
128 fl. oz. 1 gal. water 1 lb.
Po-
Facility Name: dv ‘/P2 vr�l ! � NPDES #: NC C7 ? O
Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point.
On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown,
holding lagoon size, etc.)
Volume= 0.740 million gallons
What is the pH of the handling system prior to biocide addition? If unknown, enter N/A. - 7.5
What is the decay rate (D.K.) of the product? If unknown, assume no decay(D.K.=0) and proceed to asterisk.
The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life
(Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide
copies of the sources of this data.
H.L. =0.0417 Days
The decay rate is equal to 1L X 0.69 = 16.5 =Decay Rate (D.K.)
Calculate degradation factor(D.F.). This is the first order loss coefficient.
* D.F. _ (VolDume) + (D.K.) _ + ( ) = 16.5
Calculate Steady State Discharge Concentration:
Dischg Conc. = (D.F.)(Vollume)(3785) = ( )( )(3785) = 0.036 mg/I
Calculate concentration of biocide instream during low flow conditions.
(Receiving Stream Concentration)
(Dischg. Conc.) x (IWC%) ( ) x ( ) _100 100
0.036 mg/1
=
Receiving Stream Concentration
III. Calculate regulated limitation.
List all LC50 and EC50 data available for the whole product according to the following columns. (Note that units
should be in mg/I). Please provide copies of the sources of this data.
Organism Test Duration LC50/EC50 (moil)
SEE ATTACHMENT
D.W.Q. Form 101 (6/2000) 2
1;3
Facility Name: Wifflo, 'yo^ NPDES#: NC CI 503310
Choose the lowest LC50/EC50 listed above:
Enter the LC50/EC50: 0.46
If the half life (H.L.) is less than 4 days, perform the following calculation.
Regulated Limitation = 0.05 x LC50 = 0.23 mg/I
If the half life (H.L.) is greater than or equal to 4 days or unknown, perform the following calculation.
Regulated Limitation = 0.01 x LC50 = mg/I
Choose the appropriate regulated limitation from the calculations immediately above and place in this blank:
0.23 mg/liter
From Part II enter the receiving stream concentration:
0.036_mg/liter
IV. Analysis.
If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is
unacceptable for use.
Person in Responsible Charge
3� `�pc -•��o
Name (Print)
9e.e„Q4,4,6 1/a3ie 7
Signature Date
Person Completing This Worksheet (If different from above)
Name (Print)
Signature Date
Please submit to: Division of Water Quality
Aquatic Toxicology Unit
1621 Mail Service Center
Raleigh, NC 2 7699-1 62 1
Attn: Todd Christenson
D.W.Q. Form 101 (6/2000) 3
u
Facility Name: 1V dv cr-1 n4 NPDES #: NC C 500?-u'
Supplemental Metals Analysis
If copper, zinc, or chromium are present in the proposed biocidal compound, complete this worksheet. A separate form
must be used for each metal and/or metal compound present in the biocide. List the metal, its chemical formula, molecular
weight (MW), formula weight (FW), and the concentration of the metal compound in the biocide (MCC). Complete a
separate form for every metal present in the biocide.
Metal Chemical Formula Molecular Weight of Metal Formula Weight Concentration in Biocide
EXAMPLE
Copper CuSO4.5H2O 63.546 g/mole 249.680 g/mole 0.2%
Dosage rate of Biocide(DR)(from page 1):
DR = 1260_grams/day
Average Daily Discharge(ADD) (from page 1):
ADD = 0.003_million gallons/day
Discharge Concentration (DC) of Biocide:
DR ( grams/day)
DC = ADD = ( million gallons/day) = 420,000_grams/million gallons
Convert DC to micrograms/liter(ppb):
1 x 106 pg/g
DC (pg/I) = DC (grams/million gal) x = pg/I
3.785 x 106 liters/million gal.
Calculate the fraction of metal in the metal-containing compound (MF):
MW ( grams/mole)
MF = FW = ( grams/mole) _
Calculate the fraction of metal in the biocidal compound(BF):
BMCC (%)
F = MFx _ x
100 (100)
Calculate the concentration of metal in the discharge(M):
M = DC x BF = pg/I x = pg/I
Calculate the instream metal concentration (IMC)at low-flow conditions:
IMC = MxIWC (%) = N9/Ix
100 =100pg/I
Regulated limitation of metal (from below): Ng/I
NC General Statutes 15A NCAC 2B.0211 define:
Copper-7 pg/I water quality action level* Zinc-50 pg/I water quality action level*
Chromium-50 pg/I water quality standard
(*Values which exceed action levels must be addressed directly by aquatic toxicity testing.)
D.W.Q. Form 101 (6/2000) 4
DREW INDUSTRIAL DIVISION OXIDATIVE CHEMICALS
BIOSPERSE® 261T Microbiocide Environmental Profile
General Degradation Data
BIOSPERSE 261T microbiocide is a broad-spectrum The non-toxic dehalogenated by-product of BIOSPERSE 261T
antimicrobial product designed specifically for control of microbiocide, 5,5-dimethylhydantoin, is biodegradable as
bacterial, fungal and algal slimes in industrial recirculating determined by carbon-14 radiolabeling of sewage sludge.
cooling water systems. BIOSPERSE 261T microbiocide is a After 19 days,94 percent of the carbon-14 had been recovered
solid microbiocide which liberates hypobromous acid, as carbon dioxide. Under the test conditions, the
hypochlorous acid and 5,5-dimethylhydantoin when dehalogenated by-product of BIOSPERSE 261T microbiocide
dissolved in water.This environmental profile is designed to degraded rapidly with no obvious toxic effects upon the test
address common questions about the impact of BIOSPERSE organisms.
261T microbiocide on the environment.
Hypobromous and hypochlorous acid can degrade by
reacting with organics to form halogenated by-products.
Active Ingredient These by-products can be carcinogenic and acutely toxic to
aquatic organisms. Hypobromous acid differs from
1-Bromo-3-chloro-5,5-dimethyl-hydantoin 92.5% hypochlorous acid in that brominated organics degrade
much quicker than chlorinated organics. For example,
Fish & Wildlife Studies bromoform has a half-life of 15 days compared with 50 days
. for chloroform.A seeded,anaerobic culture with 160 ppb of
LD50 and LC50,96-Hour Data for brominated trihalomethane degraded to less than 0.1 ppb in
1-Bromo-3-chloro-5,5-dimethyl-hydantoin less than two weeks. When 157 ppb of chlorinated
Organism Test Result trihalomethane was run using the same method, 117 ppb
Daphnia Magna LC50 0.46 mg/1 remained after two weeks. Bromobenzene degrades in
Rainbow Trout LC50 0.87 mg/1 1/100 of the time of chlorobenzene.
Fathead Minnow LC50 2.25 mg/1
Grass Shrimp LCSo 13.0 mg/1
Sheepshead Minnow LC50 20.0 mg/1 Detoxification
American Oyster LC50 640 mg/1 If a spill of the tablets occurs, dry tablets can simply be
Rat LDS5 1390 mg/kg collected and used. If a solution of BIOSPERSE 261T
LC50,96-Hour Data for 5,5 dimethylhydantoin microbiocide is spilled,the hypobromous and hypochlorous
acid can be detoxified by carefully adding a dilute solution
Organism LC 50
• of a reducing agent such as sodium metabisulfite or sodium
Daphnia Magna 1300 mg/1
Rainbow Trout 6100 mg/1 bisttlfite.
Fathead Minnow 8100 mg/1
Grass Shrimp 12700 mg/1 Important information
Sheepshead Minnow 13300 mg/1
American Oyster 14200 mg/1 This Environmental Profile is designed to address common
questions about the impact of BIOSPERSE 261TMicrobiocide on
LCS5 Data for Hypobromous Acid the environment and is not a substitute for the product's Material
Organism Test Result Safety Data Sheet.
Daphnia Magna LC50,24-Hour 1.05 mg/I
LC50,48-hour 0.71 mg/1 Ashland maintains Material Safety Data Sheets on all of its
Bluegill Sunfish LC50,96-Hour 0.52 mg/1 products.Material Safety Data Sheets contain health and safety
Rainbow Trout LC50,96-Hour 0.23 mg/1 information for your development of appropriate product
Sheepshead Minnow LC50,96-Hour 0.19 mg/1 handling procedures to protect your employees and customers.
Mysid Shrimp LCso,96-Hour 0.17 mg/1
Continued on page 2.
®Registered trademark of Ashland Inc.
"Registered service mark of the American Chemistry Council.
°1991,2001 Ashland Inc.All Rights Reserved.Created in USA.•OX-EP-005 Rev.1
All statements,information and data presented herein are believed to be accurate and reliable but are not to be taken as a guarantee,express warranty or t OPoatid1atriai
implied warranty of merchantability or fitness for a particular purpose,or representation,express or implied,for which seller assumes legal responsibility,and �f is Division
they are offered solely for your consideration,investigation and verification.Statements or suggestions concerning possible use of this product are made -
without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe on any patent. Ashland*
For more information on Ashland Specialty Chemical Company and its divisions,visit our Internet web site at http://www.ashspec.com A
ar Ashland Specialty Chemical Cornpany
DREW INDUSTRIAL DIVISION •One Drew Plaza,Boonton,New Jersey 07005 •Tel:(973)263-7600• Fax:(973)263-4483 •a„' Division of Ashland Inc
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NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Michael F. Easley, Governor William G. Ross, Jr., Secretary
Coleen H. Sullins, Director
July 23, 2007
Joe Parkulo
Noveon, Inc.
207 Telegraph Drive
Gastonia, NC 28056
Subject: Renewal of coverage / General Permit NCG500000
Noveon
Certificate of Coverage NCG500210
Gaston County
Dear Permittee:
In accordance with your renewal application [received on January 29, 20071, the Division is renewing
Certificate of Coverage (CoC) NCG500210 to discharge under NCG500000. This CoC is issued pursuant to the
requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement between North
Carolina and the US Environmental Protection agency dated May 9, 1994 for as subsequently amended].
If any parts, measurement frequencies or sampling requirements contained in this General Permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, the certificate of coverage shall be final and binding.
Please take notice that this Certificate of Coverage is not transferable except after notice to the
Division. The Division may require modification or revocation and reissuance of the certificate of coverage.
Contact the Mooresville Regional Office prior to any sale or transfer of the permitted facility.
Regional Office staff will assist you in documenting the transfer of this CoC.
This permit does not affect the legal requirements to obtain other permits which may be required by
the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning the requirements of the General Permit, please contact Jim
McKay [919 733-5083, extension 595 or james.mckay@ncmail.netl.
Sincerely,
for Coleen H. Sullins
cc: Central Files
NPDES file
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
512 North Salisbury Street, Raleigh, North Carolina 27604
Phone: 919 733-5083 / FAX 919 733-0719 / Internet: www,ncwaterquality.org
An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper
vorthCarolina
Naturally
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NCG500000
CERTIFICATE OF COVERAGE NCG500210
TO DISCHARGE NON-CONTACT COOLING WATER, COOLING TOWER AND BOILER
BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1,other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission,and
the Federal Water Pollution Control Act, as amended,
Noveon, Inc.
is hereby authorized to discharge Non-contact Cooling Water, Boiler Blowdown, Cooling
Tower Blowdown & Condensate from a facility located at
Noveon
207 Telegraph Drive
Gastonia
Gaston County
to receiving waters designated as an unnamed tributary to Crowders Creek in subbasin
30837 of the Catawba River Basin in accordance with the effluent limitations, monitoring
requirements, and other conditions set forth in Parts I, II, III and IV hereof.
This certificate of coverage shall become effective August 1, 2007.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day July 23, 2007.
U(-1
for Coleen H. Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission
A •
es,
f
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Michael F. Easley, Governor William G. Ross,Jr.,Secretary
Alan W. Klimek, P.E., Director
November 15, 2006
Joe Parkulo
Noveon Incorporated
207 Telegraph Drive
Gastonia,NC 28056
Subject: NPDES Permit NCG500000 renewal
Certificate of Coverage(CoC)NCG500210
Noveon
Gaston County
Dear Permittee:
The facility listed above is covered under NPDES General Permit NCG500000. NCG500000 expires
on July 31, 2007. Federal(40 CFR 122.41) and North Carolina(15A NCAC 2H.0105(e))regulations require
that permit renewal applications must be filed at least 180 days prior to expiration of the current permit. If
you have already mailed a renewal request,you may disregard this notice.
To satisfy this requirement,the Division must receive a renewal request postmarked no later than
February 1,2007. Failure to request renewal by this date may result in a civil penalty assessment. Larger
penalties may be assessed depending upon the delinquency of the request. This renewal notice is being sent
well in advance of the due date so that you have adequate time to prepare your application.
If any discharge previously covered under NCG500000 will occur after July 31,2007, the
CoC must be renewed. Discharge of wastewater without a valid permit would violate North Carolina
General Statute 143-215.1;unpermitted discharges of wastewater may be assessed civil penalties of up to
$25,000 per day.
If all discharge has ceased at your facility and you wish to rescind this CoC [or if you have other
questions],contact me at the telephone number or e-mail address listed below.
Sincerely,
-TES
V " `.:7FFICE
Charles H. Weaver,Jr.
NPDES Unit NOV 1 6 200(
cc: Central Files
NPDES File
J4 TEP t. fir ! !Ty cErT!
1617 Mail Service Center,Raleigh,North Carolina 27699-1617 One
512 North Salisbury Street,Raleigh,North Carolina 27604 NorthCarolina
Phone: 919 733-5083,extension 511/FAX 919 733-0719/charles.weaver@ncmail.net Naturally
An Equal Opportunity/Affirmative Action Employer—50%Recycled/10%Post Consumer Paper
33 Old aaDM a°°Jin s-OMa� MichhaellF.Easley,Governor
W 61. 15s 1e N
] r North Carolina Department of Environment and Natural Resources
N� msAlctor
Urvision of�ater uality
September 5,2007
JOE PARKULO
LUBRIZOL ADVANCED MATERIALS, INC G3A1303e1
207 TELEGRAPH DR
GASTONIA NC 28056
Subject: NPDES No. NCG500210
Lubrizol Advanced Material, Inc.
Formerly: Noveon
Gaston County
Dear Mr. Parkulo:
In accordance with your request dated August 29, 2007, we are forwarding herewith the modified Certificate of
Coverage page for the subject facility. The only change is in name. This Certificate of Coverage is issued
pursuant to the requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement
between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994. This permit expires
in July 31, 2012
The following information is included with your permit package:
• A copy of the Certificate of Coverage for your treatment facility
• A copy of General Wastewater Discharge Permit NCG500000
• A copy of a Technical Bulletin for General Wastewater Discharge Permit NCG500000
If any parts, measurement frequencies or sampling requirements contained in this general permit are unacceptable
to you, you have the right to request an individual permit by submitting an individual permit application. Unless
such demand is made, the certificate of coverage shall be final and binding.
This CoC is not transferable except after notice to the Division of Water Quality. The Division may require
modification or revocation and re-issuance of the CoC. Contact the Mooresville Regional Office prior to any
sale or transfer of the permitted facility. Regional Office staff will assist you in documenting the transfer of
this CoC.
This permit does not affect the legal requirements to obtain other permits which may be required by the Division
of Water Quality or permits required by the Division of Land Resources,Coastal Area Management Act or any
other Federal or Local governmental permit that may be required.
If you have any questions concerning this permit,please contact Jim McKay at fT,Amhontrffinfiber 19/733 083; I
extension 595 or james.mckay@ncmail.net .
•
Sincerely,
i
c..72ks
oleen H. Sullins
cc: Central Files
NPDES General Permit Files
Npon�e tCarolina
,Naturally
North Carolina Division of Water Quality 1617 Mail Service Center Raleigh,NC 27699-1617 Phone(919)733-5083 Customer Service
Internet: www.ncwaterqualitv.org Location: 512 N.Salisbury St. Raleigh,NC 27604 Fax (919)733-0719 1-877-623-6748
An Equal Opportunity/Affirmative Action Employer—50%Recycled/10%Post Consumer Paper
Permit NCG500210
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
General Permit NCG500000
Certificate of Coverage NCG500210
TO DISCHARGE NON-CONTACT COOLING WATER, COOLING TOWER AND BOILER
BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amencL-d,
Lubrizol Advanced Materials, Inc
is hereby authorized to discharge
COOLING TOWER BLOWDOWN
to receiving waters designated as a ut to Crowder's Creek, a class C water, in the Catawba
River Basin in accordance with effluent limitations, monitoring requirements, and other
conditions set forth in Parts I, II, III and IV of the General Permit NCG 500000, as attached.
This certificate of coverage shall become effective September 7, 2007.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day September 7, 2007.
oit/4.Y'Zh
H. Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission
SOC PRIORITY PROJECT: Yes_No x
If Yes, SOC No.
To: Permits and Engineering Unit
Water Quality Section
Attention: Charles Weaver
Date: April 26, 2007
NPDES STAFF REPORT AND RECOMMENDATION
County: Gaston
MRO# 07-13
Permit No. NCG5500210
PART I - GENERAL INFORMATION
1. Facility and Address: Noveon, Inc., Formerly B.F. Goodrich
207 Telegraph Drive
Gastonia,North Carolina 28056
2. Date of Investigation: April 19, 2007
3. Report Prepared By: Samar Bou-Ghazale, Env. Engineer I
4. Persons Contacted and Telephone Number: Mr. Joe Parkulo, Tel # (704) 865-7451.
5. Directions to Site: From the intersection of U.S. Highway 321 and Telegraph Drive,
travel east on Telegraph Drive approximately 0.1 mile to facility on the right.
6. Discharge Point(s). List for all discharge points:
Latitude: 35°12'00" Longitude: 80°12'25"
Attach a U.S.G.S. map extract and indicate treatment facility site and discharge point on
map.
U.S.G.S. Quad No.: G 14 NW U.S.G.S. Name: Gastonia South,N.C.
7. Site size and expansion are consistent with application? Adequate land available for
expansion if necessary.
8. Topography(relationship to flood plain included): Facility is not located in a flood plain.
Slopes range from 5 to 12%.
9. Location of nearest dwelling: The nearest dwelling is approximately 200 feet from the
discharge location.
10. Receiving stream or affected surface waters: U.T. to Crowders Creek.
a. Classification: C
b. River Basin and Subbasin No.: Catawba River Basin 03-08-37
c. Describe receiving stream features and pertinent downstream uses: Little flow
was observed in the receiving stream. No detrimental effects were observed as a
result of this discharge.
PART II -DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
1. a. Volume of wastewater to be permitted: Flow is dependent on the amount of usage
of the cooling towers.
b. What is the current permitted capacity of the wastewater treatment facility? N/A
c. Actual treatment capacity of the current facility(current design capacity)? N/A
d. Date(s) and construction activities allowed by previous Authorizations to
Construct issued in the previous two years: N/A
e. Please provide a description of existing or substantially constructed wastewater
treatment facilities: The wastewater treatment consists of two concrete basins
piped in series. The first basin has a capacity of 221,228 gallons. The second
basin has a capacity of 418,160 gallons. Flow enters the first basin and is pumped
to the second basin after a visual observation of the water content. Wastewater is
discharged from basin two after recording pH and temperature.
f. Please provide a description of proposed wastewater treatment facilities: N/A
g. Possible toxic impacts to surface waters: Biocide is used at the facilty.
h. Pretreatment Program(POTWs only): N/A
2. Sludge Handling and Disposal Scheme: N/A
3. Treatment plant classification (attach completed rating sheet): no rating
4. SIC Code(s): 2821, 2899
Primary: 14 Secondary:
PART III - OTHER PERTINENT INFORMATION
1. Is this facility being constructed with Construction Grant Funds or are any public monies
involved(municipals only)? N/A
2. Special monitoring or limitations (including toxicity) requests: N/A
3. Important SOC, JOC or Compliance Schedule dates: (please indicate): N/A
4. Air Quality and/or Groundwater concerns or hazardous materials utilized at this facility
that may impact water quality, air quality, or groundwater: No AQ or GW concerns nor
are hazardous materials utilized at this facility.
PART IV- EVALUATION AND RECOMMENDATIONS
The applicant has requested permit renewal to continue the discharge of non-contact
cooling water containing biocide additives. A review of the self-monitoring data for the past two
years did not reveal violations of the effluent limitations.
Pending review and approval by P&E and the Aquatic Toxicology Group, it is
recommended that the permit be reissued.
7,0
Signature of Report reparer
Water Quality Regional Supervisor
•
Date
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To: Permits and Engineering Unit
Water Quality Section
Date: May 17, 1991
NPDES STAFF REPORT AND RECOMMENDATIONS
. County: Gaston
NPDES Permit No. : NC0049824
MRO No. 91-101
PART I - GENERAL INFORMATION
1. Facility and Address: Colloids, Inc.
Walsh Division
207 Telegraph Drive
Gastonia, N. C. 28056
2. Date of Investigation: 5/9/91
3 . Report Prepared By: Allen Hardy, Environmental Engineer I.
4. Person Contacted and Telephone Number: Warren Jones,
Operations Manager, (704) 865-7451; Hans Hansen, Plant
Manager, ( 704) 854-7451.
5. Directions to Site: From the intersection of U.S. Highway
321 and Telegraph Drive, travel east on Telegraph Drive
approximately 0.1 mile. Walsh Chemical Company will be on
the right.
6. Discharge Point(s) , List for all discharge Points: -
0 ,1 802
Latitude: 35 12 ' 00" 35 12 ' 06"
Longitude: 81° 12 ' 25 81° 12 ' 26"
Attach a USGS Map Extract and indicate treatment plant site
and discharge point on map.
USGS Quad No. : G14NW
7. Size ( land available for expansion and upgrading) : There
appeared to be adequate land available for expansion and
upgrading.
8 . Topography (relationship to flood plain included) : The site
contained gently rolling terrain with slopes of 5-12%. The
site did not appear to be in the flood plain.
9. Location of Nearest Dwelling: The nearest dwelling was
approximately 150-200 feet from the discharge location.
10. Receiving Stream or Affected Surface, Waters: UT to Crowders
Creek.
a
Page Two
a. Classification: C
b. River Basin and Subbasin No. : Catawba 03-08-37
c. Describe receiving stream features and pertinent
downstream uses: The discharges appeared to be the
headwaters of the receiving stream. There was very
little flow in the receiving stream, possibly zero
flow (7Q10=0) conditions. There are several
discharges into the receiving stream - NC0005231
(Homelite-Gastonia) , NC0059366 (Kenneth Balsom
Residence) , NC0032794 (Petty Machine) , and NC0063835
(A.B. Carter, Inc. ) .
PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
1. Type of Wastewater: 0% Domestic
100% Industrial
a. Volume of Wastewater: MGD (Design Capacity)
b. Types and quantities of industrial wastewater: N/A.
c. Prevalent toxic constituents in wastewater: Biocides
are used in the cooling towers. The type of biocides
used were submitted with the application.
d. Pretreatment Program (POTWs only) : N/A.
*
Flow is dependent on the amount of usage of the cooling
towers. Since flow is not required to be monitored, an
average is not available from the self-monitoring data.
2. Production Rates (industrial discharges only) in Pounds:
N/A.
3 . Description of Industrial Process (for industries only) and
Applicable CFR Part and Subpart: CFR Part 414 Organic
Chemicals.
4. Type of Treatment ( specify whether proposed or existing) :
Effluent from discharge 001 empties into a small holding
pond prior to discharging to the receiving stream. Pipe 002
discharges directly into the receiving stream.
5. Sludge Handling and Disposal Scheme: N/A.
6 . Treatment Plant Classification: Less than 5 points; no
rating ( include rating sheet) . N/A.
7. SIC Code(s) : 2821, 2822, 2899
Wastewater Code(s) :
Primary: 14
Secondary:
t r
Page Three
PART III - OTHER PERTINENT INFORMATION ,
1. Is this facility being constructed with Construction Grants
Funds (municipals only) ? No.
2. Special monitoring requests: No.
3 . Additional effluent limits requests: No.
4. Air Quality and/or Groundwater concerns or hazardous waste
utilized at this facility that may impact water quality, air
quality or groundwater? No air quality concerns are
expected from the discharges. Groundwater quality may be
effected from an unlined holding pond which receives a non-
contact cooling water that has biocide additives. No
hazardous waste is utilized in the process for the NPDES
discharges.
5. Other: No
PART IV - EVALUATION AND RECOMMENDATIONS
The applicant, Walsh Division - Colloids, Inc. , has
requested renewal of their permit which allows them to discharge
non-contact cooling water containing biocide additives. A review
of the self-monitoring data from 4/90 through 3/91 reveals no
violations of the effluent limitations. The facility plans to
connect to an area wide sewer (Gastonia-Crowders Creek WWTP
NC0074268) as soon as possible.
It is recommended that the permit be renewed.
w MIX � 4.-Jcw_} L 5 /itef9t
Signature of Report $: arer Date
✓/ /
D. "cam -0 0/
Water Quality egional Supervisor Date
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0014
�' 6�" �ri.t, �� LAND CUB ,,, T10N
V yr. , p
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� .•�.,�, QPR 30
State of North Carolina ��/''�1991
De ent of Environment, Health, and Natural R a~ice �� ENVIROr{;oT
Division of Environmental Management AND NATURAL RESgU
512 North Salisbury Street • Raleigh, North Carolina 27611
James G.Martin,Governor George T.Everett,Ph.D.
William W.Cobey,Jr.,Secretary e „ ---- Director
4/29/91 .6c.c
Warren Jones, Oper. Mgr. 6
Colloids, Inc. y7'r 1�, ���.; Subject : NPDES Permit Application
207 Telegraph Drive _- - . NPDES Permit No.NC0049824
Gastonia, NC 28056 sue __ Walsh Division
Dear Mr. Jones Gaston County
This is to acknowledge receipt of the following documents on March 7, 1991:
Application Form
_ Engineering Proposal (for proposed control facilities) ,
Request for permit renewal,
Application Processing Fee of $200.00,
Other ,
The items checked below are needed before review can begin :
4 Application Form , attached
- Engineering proposal (see attachment) ,
- Application Processing Fee of ,
- Delegation of Authority (see attached)
Biocide Sheet (see attached)
Other Statement whether any change in biocide use from 1080 gm. /day of SELcide
401 has occured (see attached)
If the application is not made complete within thirty (30) days, it will be
returned to you and may be resubmitted when complete .
This application has been assigned to Jule Shanklin
(919/733-5083) of our Permits Unit for review. You will be advised of any
comments recommendations, questions or other information necessary for the
review of the application.
I am, by copy of this letter, requesting that our Regional Office
Supervisor prepare a staff report and recommendations regarding this
discharge . If you have any questions regarding this applications,
please contact the review person listed above .
S ' cerel /',�
( . ' 01 ,
M Dale Overcash, P .E .
CC : Mooresville Regional Office /
Polilutlon Prevention Pays
P.O.Box 27687,Raleigh,North Carolina 27611-7687 Telephone 919-733-7015
An Equal Opportunity Affirmative Action Employer
... 47:04--, ..--.1 N ilAirt)..16V-
u. "c450.0.`11414"
• �5 .tea 3G°3�
State of North Carolina ��
Department of Environment, Health, and Natural Resources
Division of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina 27611
,q
•
k
James G. Martin, Governor Gorge T.Everett,Ph. D.
William W. Cobey,Jr., Secretary
'' `4 •= a
February 18, 1991
Mr. Warren Jones MAR )991
Operations Manager
Walsh Division - Colloids, Inc. <r ;; t. .�. : -, ,
207 Telegraph Drive j
1 Gastonia, NC 28056
Subject: NPDES Permit Application
NPDES Permit No. NC0049824
Walsh Division - Colloids, Inc.
Gaston County
Dear Mr. Jones:
On February 15, 1991, the Division of Environmental Management received a NPDES
Permit Application for the subject facility. The application is considered incomplete. Therefore,
the Division of Environmental Management is returning the application.
The returned i • ust be resubmitted with the following to complete the
application: /
1 . A the k for $200.00 ma e1payable to the NC Department of EHNR (see attached fee
regula • ns . eck for $400.00 is enclosed.
The Division of Environmental Management will initiate the permit review process
upon receipt of the above requested information. The receipt of the above information does not
preclude this Division from requesting additional information at a future date.
If you have any questions, please contact me at (919) 733-5083.
Sincerely,
1.(e N915t.c.
M. Dale Overcash, PE------
Supervisor, NPDES Permits
cc: Mooresville Regional Office
Pollution Prevention Pays
P.O.Box 27687,Raleigh,North Carolina 27611-7687 Telephone 919-733-7015
An Equal Opportunity Affirmative Action Employer
s° .
=tip;\�� 1'\'
,t-. 1•••.,� �: �-,�.�-�� �•� .
State of North Carolina
Department of Environment,
Health and Natural Resources AIT'llYgrA
Mooresville Regional Office
James B. Hunt, Jr., Governor p E H MFR.
/
DIVISION OF LAND RESOURCES
LAND QUALITY SECTION
August 15, 1997
Mr. James P. Nelli, Plant Manager
B. F. Goodrich
207 Telegraph Drive
Gastonia, North Carolina 28056
Dear Mr. Nelli:
This office has received a soil erosion and sediment control
plan for the project listed on page two which was submitted as
required by the North Carolina Sedimentation Pollution Control
Act (G. S. 113A-57) .
Please be advised that the Act requires that all persons
disturbing an area of one or more acres of land must obtain
approval of a soil erosion control plan prior to the commencement
of the land-disturbing activity. The Act further states that
this plan must be filed a minimum of 30 days prior to the
activity and the approving authority must approve or disapprove
the submitted plan within 30 days of receipt. Failure of the
approving authority to approve or disapprove the submitted plan
within the 30 days period will be deemed approval of the plan if
the submitted plan is complete. Commencement or continuation of
a land-disturbing activity under the jurisdiction
of this Act prior to the approval of an erosion and sediment
control plan is a violation of the Act.
We have performed a preliminary review of your submitted
plan and have determined that additional information will be
necessary before a final review can be completed. Enclosed is a
checklist of items that must be submitted before we can complete
the review process. Failure to provide the additional
information may result in disapproval of your plan.
919 North Main Street, N Pi* FAX 704 663 6040
Mooresville,North Carolina 28115 An Equal Opportunity/Affirmative Action Employer
Voice 704-663-1699 unizr=ms 50%recycled/10%post-consumer paper
Page Two
If you have questions please do not hesitate to contact
Jonathan Hartwig of this office. Your cooperation in this matter
is appreciated and we look forward to working with you on this
project.
Sincerely,
ILAKI
Steve Allred
Asst. Regional Engineer
Land Quality Section
Project Name: B. F. Goodrich
Location: US 321 - Gaston County
Submitted By: B. F. Goodrich
Date Received by Land Quality Section: August 13, 1997
cc: ERM-Southeast, Inc.
SEA/ae
tate of North Carolina A
Department of Environment,
1:11910re A
Health and Natural Resources
Mooresville Regional Office p a I---i Ni FR
Division of Land Resources
Land Quality Section
PROJECT NAME: gjc- (1 cccr, 1
COUNTY: Cj/},51-Z,0 DATE: g f 41 7
EROSION AND SEDIMENTATION CONTROL PLAN CHECKLIST
To expedite the approval process, a cursory review of your submitted Erosion
Control Plan has been made and has shown the need for additional information as
specified below. To meet our review schedule ny additional information should
be received by this Office no later than V..21147 . Failure to meet this
schedule may result in disapproval of your plan.
LOCATION OF PROJECT: 704-663-1699.
Including roads, streets,
watercourses and other major DESIGN CALCULATIONS:
landmarks or features
Preconstruction runoff calculations,
GENERAL SITE FEATURES: for each outlet from the site (at
each peak discharge location)
Legend; north arrow, plan s c a le ,
erosion control measures, etc. Culverts and storm sewers
Property lines and boundaries of total Open channels; existing and planned
tract (include temporary linings)
Existing and proposed contours Energy dissipators, (include stone
size and dimensions)
Limit and acreage of disturbed area
Sediment basins, pits, check dams
Planned & existing buildings and
elevations
FINANCIAL RESPONSIBILITY/OWNERSHIP FORM
Planned & existing road locations and
elevations Completed, notarized Financial
Responsibility/Ownership Form
Lot and/or building numbers
Accurate application fee
Geographic features; rock outcrops,
seeps, springs, wetlands, streams, Certificate of assumed name, if the
lakes, dams, etc. owner is a Partnership
Easements & adjoining property uses
VEGETATIVE STABILIZATION:
Profiles; streets, utilities, lateral
ditchlines, etc. Methods of soil preparation
Stockpile locations Seed type and rates (temporary &
X permanent)
Plan proposes 150 feet or more stream
disturbance, 401 Water Quality Fertilizer type and rate
certification may be necessary for this
project. Please contact Rex Gleason Mulch type and rate
with the Water Quality Section at
//11
NTINUED ON SACK-
-2-
SITE DRAINAGE FEATURES:
Drainage features; existing and
planned (including off-site areas
EROSION CONTROL MEASURES: that drain through the project)
Location of measures, temporary and Size of sub-watersheds (Acres)
permanent erosion control measures
Culverts & sewers; size and location
Construction drawings, details for
temporary and permanent erosion control Soils information (type, special
measures characteristics)
Maintenance requirements of measures Name and classification of receiving
watercourse or name of municipal
_ Contact persons for maintenance of operator (where stormwater
measures discharges)
BORROW AND/OR WASTE AREAS: NARRATIVE AND CONSTRUCTION SEQUENCE:
If the same person conducts the land- Nature and purpose of project
disturbing activity and any related
borrow or waste activity, that Construction sequence as it relates
borrow/waste activity shall constitute to sedimentation and erosion control
part of the land-disturbing activity, including provisions for the
unless the borrow/waste activity is installation of critical measures
regulated under the Mining Act of 1971, prior to the initiation of the land-
or is a landfill regulated by the disturbing activity; all maintenance
Division of Solid Waste Management. If of measures; and the removal of
the land-disturbing activity and the measures after areas they serve have
related borrow/waste activity are not been permanently stabilized.
conducted by the same financially
responsible party, they shall be
considered separate land-disturbing
activities.
OTHER INFORMATION:
•
Project Name: BF Gc, oiLA County: 4A4Dh
Reviewed by: JUnr]/- Rn f•I Ark',"i C.) Date: gjl'f/17
Alas Rex Gleason - Water Quality
DIVISION OF ENVIRONMENTAL MANAGEMENT
December 7, 1995 N.C. DEPT. OF
ENVIRONMENT, HEALTH,
&NATURAL RESOURCES
MEMORANDUM:
DEC 13 1995
To: Susan Robson DIVISION OF ENVIRONMENTAL MANAGEMENT
MOORESVILLE REGIONAL OFFICE
Through: Matt Matthews ti`1
From: Melissa RosebrockN`'�
Subject: BF Goodrich
Use of Biocides
NPDES No. NC0049824
Gaston County
BF Goodrich-Gastonia has submitted microbiocides Biosperse 261T and Biosperse 240 for
approval. Data submitted by the subject facility concerning the dosage rate of the compounds, system
volume, average daily discharge, toxicity of the active ingredient and/or breakdown products, and
minimum stream flow have also been reviewed and evaluated.
Biosperse 240 toxicity data supplied by the facility was for rainbow trout (whole product LC50=
20.0 mg/1). Given the geographical location of the facility, the more appropriate toxicity data would be
for the Daphnia magna (whole product LC50=24.8 mg/1). This revision did not alter the final analysis
portion of the worksheet (part IV, page three).
Calculations summarized on the accompanying worksheet predict that the use of Biosperse 261T
and Biosperse 240 at the stated dosage rate, retention time(6.0 hours), and discharge conditions will not
result in toxic impact to aquatic life in the receiving stream. Therefore, the use of this product as a
biocide at BF Goodrich-Gastonia is deemed acceptable.
If there are questions regarding this review please contact me at (919)733-2136.
Attachments
cc: l sori=^l R3 "1
Central files
BF Goodrich/GastoniaBIOCIDE WORKSHEET
PERMIT#: NC0049824
RECEIVING STREAM: UT to Crowders Creek
7010 (cfs): 0.00
I.W.C.%: 100.00
PRODUCT: Biosperse 261-T
ACTIVE INGREDIENT: 92.5% 1 BROMO-3-CHLORO-5,5-DIMETHYLHYDANTOIN
HALF LIFE (DAYS): 0.042 STEADY STATE DISC GONG: 0.0080
LC50 OF SELECTED TOX DATA(MG/L): 0.46 DEGRADATION FACTOR: 16.558
DECAY RATE: 16.4286 APPLICATION FACTOR: 0.050
DOSAGE RATE(GRAMS/DAY): 42.52
AVG DAILY DISCHARGE(MGD): 0.011 INSTREAM BIOCIDE CONC: 0.008
VOLUME OF SYSTEM(MIL.GAL'S): 0.085 REGULATED LIMITATION: 0.023
PASS/FAIL: PASS
•
7010 (cfs): 0.00
I.W.C.%: 100.00
PRODUCT: Biosperse 240
ACTIVE INGREDIENT: 5% 2,2-Dibromo-3-nitrilopropionamide
HALF LIFE (DAYS): 0.08 STEADY STATE DISC CONC: 0.6262
LC50 OF SELECTED TOX DATA (MG/L): 24.8 DEGRADATION FACTOR: 8.443
DECAY RATE: 8.3133 APPLICATION FACTOR: 0.050
DOSAGE RATE(GRAMS/DAY): 1701.00
AVG DAILY DISCHARGE(MGD): 0.011 INSTREAM BIOCIDE CONC: 0.626
VOLUME OF SYSTEM(MIL.GAL'S): 0.085 REGULATED LIMITATION: 1.240
PASS/FAIL: PASS
Half-life Determination
261-T
Half-life (hours) 1
Shut off time (hours) 6
Initial Amount (grams) 2721 .552 (6.0 pounds)
Final Amount (grams) 42.56
240
Half-life (hours) 2
Shut off time (hours) 6
Initial Amount (grams) 13607.76 (30.0 pounds)
Final Amount (grams) 1701 .72
Page 1
,--4 e__Z (2_ il
State of North Carolina
Department of Environment,
Health and Natural Resources Aff
iCir A
Mooresville Regional Office
James B. Hunt, Jr., Governor CO H N FR.
B. Howes, Secretary
Linda Diane Long, Regional Manager
Division of Environmental Management
October 27, 1994
Mr. B. Edgar Longstreet, Jr. , Manager
Environmental Affairs -
The BF Goodrich Company
207 Telegraph Drive
Gastonia, North Carolina 28056
Subject: Request for Permit Name Change
NPDES Permit No. NC0049824
Walsh Division of Colloids Inc .
__ Gaston County, NC
Dear Mr. Longstreet:
This is to advise you that the subject request should be sent
to our Raleigh Office for review and approval . The Raleigh
Office's mailing address is as follows :
DEHER/DIVISION OF ENVIRONMENTAL MANAGEMENT
Post Office Box 29535
Raleigh, North Caroline 27626-0535
In submitting your request, please include copies of documents
of property transactions for both parties (i.e. the buyer and the
seller) plus a processing fee of $100.00.
We are returning your letter of request and the check for
$25 . 00 . If you have any questions regarding this matter, please
contact Mr. G. T. Chen or me at (704) 663-1699 .
Sincerel ,
DRi. J(24c44,4,
D. Rex Gleason, P. E.
Water Quality Regional Supervisor
Enclosures
gtc
919 North Main Street,Mooresville,North Carolina 28115 Telephone 704-663-1699 FAX 704-663-6040
An Equal Opportunity Affirmative Action Employer 50%recycled/ 10%post-consumer paper