Loading...
The URL can be used to link to this page
Your browser does not support the video tag.
Home
My WebLink
About
NC0005177_Regional Office Historical File Pre 2018 (2)
FiL Environmental Quality January 20, 2017 Mr. Rodney Willis, Environmental Engineer FMC Corporation/Lithium Division P.O Box 795 Bessemer, NC 28016 Dear Mr. Willis: ROY COOPER Governor MICHAEL S. RRGAN Secretary S. JAY ZIMMERMAN Director Subject: Compliance Evaluation Inspection FMC Corporation/Lithium Division NPDES Permit No. NC0005177 Gaston County Enclosed is a copy of the Compliance Evaluation Inspection for the inspection conducted at the subject facility on January 17, 2017, by Ori Tuvia. Your cooperation during the site visit was much appreciated. Please advise the staff involved with this NPDES Permit by forwarding a copy of the enclosed repot. If you any questions, please contact Ori Tuvia at (704) 235-2190, or via email at ori.tuvia n ncdenr.gov. Cc: NPDES MRO Files Sincerely, Ori Tuvia, Environmental Engineer Mooresville Regional Office Division of Water Resources, DEQ Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-16991 Fax: (704) 663-60401 Customer Service:1-877-623-6748 Internet: www.ncwaterquality.oro J 7 United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN 1 2 15 1 3 I NC0005177 111 12 17/01,16 17 18 L, j 19 I S I 201 I 21111111 11111111111 1111111 1 111111 11111111111 166 I Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA -- Reserved 67 1.0 70 id i 71 72 L-J 73174 75 III 1 1 lJ L 80 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES oermit Number) 12:OOAM 17/01/18 11/02/01 Lithium Division Plant Exit Time/Date Permit Expiration Date NC Hwy 161 12:00AM 17/01/18 15/09/31 Bessemer City NC 28016 Name(s) of Onsite Representative(s)[TiUes(syPhone and Fax Number(s) Other Facility Data /// Rodney Stough Willis/ORCR04-868-7630/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Joe Vasco,PO Box 795 Bessemer City NC 28016/Plant Manager/704-868-0856/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit N Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program a Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspectors) Agency/Office/Phone and Fax Numbers Date Ori A Tuvia MRO WQ//704-663-1699/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date W. Corey Basinger MRO WQ//704-235-2194/ EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# - RV79115-l", NPDES yr/moiday Inspection Type 31 NC0005177 I11121 17/01/18 117 18 1C] Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Page# 2 0. , Permit: NC0005177 Owner - Facility: Lithium Division Plant Inspection Date: 01/18/2017 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new M ❑ ❑ ❑ application? Is the facility as described in the permit? 0 ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ ❑ M ❑ Is access to the plant site restricted to the general public? M ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? M ❑ ❑ ❑ Comment: The subject permit expired on 8/31/2015. The facility has applied for renewal on 3/2/2015 and is operating under the expired permit until new permit will be issued. The facility has submitted additional documentation (location, receiving stream, monitoring results, etc.) to the Division's Permitting Unit regarding the addition of a new discharge outfall. This outfall collects the discharge from the toe drainage system of the final treatment pond for Clutfall 001, this oufall could be added under the new permit. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? M ❑ ❑ ❑ Is all required information readily available, complete and current? M ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? 0 ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? M ❑ ❑ ❑ Is the chain -of -custody complete? 0 ❑ ❑ ❑ Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? 0 ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ M ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator ❑ ❑ M ❑ on each shift? Is the ORC visitation log available and current? 0 ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? M ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? M ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ M ❑ Page# 3 Permit: NC0005177 Owner -Facility: Lithium Division Plant Inspection Date: 01/18/2017 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Comment: The records reviewed during the inspection were organized and well maintained. DMRs, COCs. Calibration logs and ORC logs were reviewed for the period March 2016 through November 2016. Incorrect date was found for toxicity sampling done in October. ORC will send an amended version. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? M ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? 0 ❑ ❑ ❑ # Is the facility using a contract lab? 0 ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees N ❑ ❑ ❑ Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? Comment: On -site field analyses (dissolved oxygen, PH, conductivity) ❑ ❑ are performed under the ❑ ❑ N M ❑ ❑ Company's field laboratory certification #5023. Pace Analytical (BOD, TSS, chlorides, total nitrogen, total phosphorus) and R&A Laboratories (toxicity) have been contracted have also been contracted to provide analytical support. The laboratory instrumentation used for field analyses appeared to be properly calibrated/verified and documented. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ M ❑ Is sample collected below all treatment units? 0 ❑ ❑ ❑ Is proper volume collected? M ❑ ❑ ❑ Is the tubing clean? ❑ ❑ M ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees ❑ ❑ M ❑ Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type M ❑ ❑ ❑ representative)? Comment: The subject permit requires effluent grab samples. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? 0 ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable 0 ❑ ❑ ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: The wastewater facility appeared to be properly operated and well maintained. Process control measurements are being properly documented and maintained on -site. All domestic wastewater and a small percentage of the industrial wastewater are connected to the City of Bessemer City's wastewater collection system. Page# 4 Permit: NC0005177 Owner - Facility: Lithium Division Plant Inspection Date: 01/18/2017 Inspection Type: compliance Evaluation Operations & Maintenance Yes No NA NE Chemical Feed Is containment adequate? Is storage adequate? Are backup pumps available? Is the site free of excessive leaking? Yes No NA NE ❑ ❑ ❑ ■❑❑❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Comment: Sulfuric acid is added to the influent to maintain aDDrODriate DH levels. Influent DH levels are monitored by an in -line monitorinq system. Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? 0 ❑ ❑ ❑ Is flow meter calibrated annually? M ❑ ❑ ❑ Is the flow meter operational? 0 ❑ ❑ ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ M ❑ Comment: The flow meter for Outfall 001 is calibrated annually and was last calibrated on 11/28/2016 by the Company's personnel. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ❑ ❑ M ❑ Are the receiving water free of foam other than trace amounts and other debris? M ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ M ❑ Comment: The effluents from Outfalls 001 and 004 were clear with no floatable solids or foam. The discharge from the toe drainage system (Outfall 001 pond) was also clear with no floatable solids or foam. The receiving stream did not appear to be negatively impacted. Page# 5 Water Resources ENVIRONMENTAL QUALITY March 31, 2016 Kimberly Weathers FMC Corporation PO Box 795 PAT MCCRORY Governor DONALD R. VAN DER VAART Secretor , S. JAY ZIMMERMAN Director RECEIVED/NCDENR/D WF? APR 4 2016 Bessemer City, NC 28016 WQROS Subject: NPDES Electronic Reporting Requirements and MOORESVILIE REGIO,144I OFFICE Sixty Day Notice of Minor Modification of the NPDES Permit Lithium Division Plant NPDES Permit Number: NC0005177 Dear NPDES Permittee: The U.S. Environmental Protection Agency (EPA) recently published the National Pollutant Discharge Elimination System (NPDES) Electronic Reporting Rule. The rule requires NPDES regulated facilities to report information electronically, instead of filing written paper reports. The rule does not change what information is required from facilities. It only changes the method by which information is provided (i.e., electronic rather than paper -based). EPA is phasing in the requirements of the rule over a 5-year period. The two phases of the rule, and their key milestones, are: • Phase 1—Starting on December 21, 2016, regulated entities that are required to submit Discharge Monitoring Reports (DMRs) will begin submitting these reports electronically, instead of on paper. If you are currently reporting your DMR data electronically using eDMR, then you simply need to continue reporting in the same way as you are now. The key change is that, starting on December 21, 2016, electronic reporting of DMRs will be required, instead of voluntary. • Phase 2 —Starting on December 21, 2020, regulated entities that are required to submit certain other NPDES reports will begin submitting these reports electronically, instead of on paper. Reports covered in the second phase include Notices of Intent to discharge in compliance with an NPDES general permit, Sewer Overflow/Bypass Event Reports, and a number of other NPDES program reports. For more information on EPA's NPDES Electronic Reporting Rule, visit http://www2.epa-goy/compliance/final-national-pollutant-discharge-elimination-system-npdes- electronic-reporting-rule. For more information on electronic reporting to NC DWR, visit http://deg.nc.gov/about/divisions/water-resources/edmr/npdes-electronic-reporting or contact Vanessa Manuel at 919-807-6392 or via email at Vanessa.Manuel@ncdenr.gov. State of North Carolina I Environmental Quality I Water Resources 1611 Mail service Center I Raleigh, North Carolina 27699-1611 919 707 9000 Sixty Days' Notice of Minor Modification of the Subject NPDES Permit The NPDES Electronic Reporting Rule requires authorized NPDES programs to incorporate electronic reporting requirements into NPDES permits beginning December 21, 2015. Under the new rule, the electronic reporting process supersedes the paper reporting process outlined in your existing permit. To bring your permit up-to-date with the new reporting requirements, this letter serves to notify you that in sixty days your NPDES permit will be modified to incorporate the new electronic reporting requirements. The modification will require electronic reporting in place of paper -based reporting. Electronic reporting will be required beginning as indicated above for Phases 1 and 2 reporting. Please attach the enclosed NPDES Permit Standard Conditions Part 111—Addendum to your permit. This permit modification becomes effective on July 1, 2016. All other terms and conditions in the original permit remain unchanged and in full effect. This modification is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007. If any parts contained in this modification are unacceptable to you, then you have the right to file a petition for a contested case with the Office of Administrative Hearings within thirty (30) days following receipt of this letter. This petition must conform to the requirements of Chapter 150B of the North Carolina General Statutes. Petitions must be timely filed with the Office of Administrative Hearings, Post Office Drawer 11666, Raleigh, North Carolina 27604. If you do not file a petition within the required time, the agency decision shall be final and binding. If you have questions concerning this permit modification, please contact Tom Belnick at telephone number 919-807-6390. Sincerely, J e fFre y O. Pov f_ . for S. Jay Zimmerman, P.G. Enclosure: NPDES Permit Standard Conditions Part III - Addendum Cc: NPDES File Central Files o;l I 'A FILE it NCDENR / North Carolina Department of Environment and Natural Resources Pat McCrory Donald van der Vaart Governor Secretary March 30, 2015 Mr. Rodney Willis, Environmental Engineer FMC Corporation/Lithium Division Post Office Box 795 Bessemer City, North Carolina 28016 Subject: Compliance Evaluation Inspection FMC Corp./Lithium Division NPD.ES Permit No. NC00051.77 Gaston County Dear Mr. Willis: Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on March 24, 2015 by Mr. Wes Bell of this Office. Please inform the facility's Operator -in - Responsible (ORC) of our findings by forwarding a copy of the enclosed report. The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact Mr. Bell at (704) 235-2192, or at wes.bell@ncdenr.gov. Sincerely, Michael L. Parker, Regional Supervisor Mooresville Regional Office Water Quality Regional Operations Section Division of Water Resources, DENR Enclosure: Inspection Report cc: MSC 1617-Central Files/Basement Gaston County Health Department Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663.16991 Fax: (704) 663-60401 Customer Service:1-877-623-6748 Internet: www.ncwaterquality.org An Equal opportunity \ Affirmative Action Employer — 30% Recycled/10% Post Consumer paper United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 204W OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 u 2 1s 1 3 I NC0005177 I11 12 15/03/24 17 18 Li 19 [ G j 20I I 21111111111111111111111111111111111111111111 f6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA --- Reserved----- 67 2.0 70LJ 71 72 LtiJ 731 I 74 751 I I I I I I 180 Section B: FacilityData Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09:45AM 15/03/24 11/02/01 Lithium Division Plant NC Hwy 161 Exit Time/Date Permit Expiration Date Bessemer City NC 28016 12:45PM 15/03/24 15/08/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Rodney Stough Willis/ORC/704-868-7630/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Joe Vasco,PO Box 795 Bessemer City NC 28016/Plant Manager/704-868-0856/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) ® Permit . Flow Measurement ■ Operations & Maintenance Records/Reports (� Self -Monitoring Program 0 Sludge Handling Disposal ® Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Ins or(s) Agency/Office/Phone and Fax Numbers Date Wes Bell Vt- MRO WQ//704-663-1699 Ext.2192/ / �lkr Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# NPDES yr/mo/day 31 NC0005177 I11 121 15/03/24 1 17 Inspection Type ,8 1 -1 (Cont.) Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) STORMWATER: The Stormwater Pollution Prevention Plan (SPPP) records reviewed during the inspection were organized and well maintained. The facility has incorporated a SPCC Plan as part of the Spill Response Plan. Facility inspections were performed in June 2014 and December 2014. The SPPP was last updated in February 2015. The facility has designated one stormwater outfall (004). The site grounds were well maintained. Analytical and qualitative stormwater monitoring events were performed in March 2014 and November 2014. Qualitative evaluations were documented on the Division's monitoring forms. All analytical results were below the benchmark levels. Pace Analytical has been contracted to perform the analyses (TSS, BOD, TPH, total nitrogen, and total phosphorus) and the pH analyses are performed on -site. Page# Permit: NC0005177 Owner - Facility: Lithium Division Plant Inspection Date: 03/24/2015 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new ❑ ❑ ❑ application? Is the facility as described. in the permit? ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ ❑ ❑ Is access to the plant site restricted to the general public? 0 ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? 0 ❑ ❑ ❑ Comment: The Division received the permit renewal package on 3/2/2015. The last comDliance evaluation insDection was Derformed at the facility on 6/20/2013. The facility is in the process of submittinq additional documentation (location, receiving stream, monitoring results, etc.) to the Division's Permitting Unit regarding the addition of a new discharge outfall. This outfall collects the discharge from the toe drainage system of the final treatment pond for Outfall 001. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? M ❑ ❑ ❑ Is all required information readily available, complete and current? 0 ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? M ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? 0 ❑ ❑ ❑ Is the chain -of -custody complete? 0 ❑ ❑ ❑ Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? 0 ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ 0 ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator ❑ ❑ E ❑ on each shift? Is the ORC visitation log available and current? 0 ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? M ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? 0 ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? M ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ M ❑ Page# 3 Permit: NC0005177 Owner - Facility: Lithium Division Plant Inspection Date: 03/24/2015 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Comment: The records reviewed during the inspection were organized and well maintained. Discharge Monitoring Reports (DMRs) were reviewed for the period January 2014 through December 2014. No limit violations were reported and all monitoring frequencies were correct. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? M ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? 0 ❑ ❑ ❑ # Is the facility using a contract lab? M ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees ❑ ❑ ❑ Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ 0 ❑ Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? ❑ ❑ M ❑ Comment: On -site field analyses (dissolved oxvgen, DR conductivity) are performed under the Company's field laboratory certification #5023. Pace Analytical (BOD, TSS, chlorides, total nitrogen, total phosphorus) and R&A Laboratories (toxicity) have been contracted have also been contracted to provide analytical support. The laboratory instrumentation used for field analyses appeared to be properly calibrated/verified and documented. The ORC must ensure that the temperature inside of the refrigerator used for sample storage is documented to verify proper sample preservation (less than or equal to six degrees Celsius). Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ M ❑ Is sample collected below all treatment units? M ❑ ❑ ❑ Is proper volume collected? 0 ❑ ❑ ❑ Is the tubing clean? ❑ ❑ M ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees ❑ ❑ M ❑ Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type 0 ❑ ❑ ❑ representative)? Comment: The subject permit requires effluent grab samples. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? 0 ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Page# 4 Permit: NC0005177 Inspection Date: 03/24/2015 Operations & Maintenance Owner - Facility: Lithium Division Plant Inspection Type: Compliance Evaluation Yes No NA NE Comment: The wastewater facility appeared to be properly operated and well maintained. Process control measurements are being properly documented and maintained on -site. All domestic wastewater and a small percentage of the industrial wastewater are connected to the City of Bessemer City's wastewater collection system. Chemical Feed Is containment adequate? Is storage adequate? Are backup pumps available? Is the site free of excessive leaking? Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Comment: Sulfuric acid is added to the influent to maintain appropriate pH levels. Influent PH levels are monitored by an in -line monitoring system. Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? 0 ❑ ❑ ❑ Is flow meter calibrated annually? 0 ❑ ❑ ❑ Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? Comment: The flow meter for Outfall 001 is calibrated annualiv and was last calibrated on 11/5/20_1.4 b the Company's I&E personnel. Instantaneous effluent flows at Outfall 004 are measured by staff gauge and weir. The ORC should continue to monitor and provide maintenance (as -needed) to the flow measurement system at Outfall 001 for both debris accumulations (behind the weir) and the level elevation of the flow measurement tank structure to ensure accurate flow measurements are being recorded. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ❑ ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? ❑ ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ❑ ❑ Comment: The effluents from Outfalls 001 and 004 were clear with no floatable solids or foam. The discharge from the toe drainage system (Outfall 001 pond) was also clear with no floatable solids or foam. The receiving stream did not appear to be negatively impacted. Page# 5 r P-0 Act �-N-L 4-1 r-�a,I a#1(7,e- FMC Corporation FMC Lithi lithium Division Highway 161. PO Box 795 Bessemer City, NC 28016 704.868.5300 phone www.fmclithium.com May 15, 2015 RECENEDMCDENR/DWR North Carolina Dept. of Environment and Natural Resources JUN 11 2015 Division of Water Quality WOROS ' 1617 Mail Service Center MOORESVILLE REGIONAL OFFICE Raleigh, N.C. 27699-1617 Attn: Ron Berry RECEIVED/DENR/DWR 4 Subject: .JUN 0 12015 Modifications to NPDES permit renewal Addition of outfall 002, Toe Drain Water Quality Permitting Sectior Mr. Berry, On 3/24/15 Wes Bell of the NCDENR, Mooresville Regional Office, Water Quality Section visited the site to perform a compliance evaluation inspection. While conducting his inspection he identified an outfall originating from the Effluent Treatment Pond Dam. The subject outfall originates from the graded filter drain of the subject earthen dam. Filter drains are commonly incorporated and required in the construction to maintain integrity of earthen dams by controlling seepage moving through the dam. Once identified FMC was requested to monitor the subject outfall and report these results on DMR form (identified as outfall 002) and forward with the other sites monthly NPDES DMRs. Requested monitoring of the subject outfall identified as 002, Continuing thru July 2015 includes, twice monthly: • Flow • BOD • TSS • Total Chloride • TKN • Nitrate and Nitride • Total Phosphorus • pH • DO • Conductivity In addition to the requested monitoring please find included an addendum to the sites NPDES permit renewal. The addendum includes pages 1-4 of section 2C of the permit application, and revised PFD, EPA I.D. NUMBER (cogt!%ronr hem I of Form 1) Form Approved. Please Drinl or tvoe in the unshaded areas only. INCDO00771964 OMB No.2040-0086. FORM 2 C NPDES I. OUTFALL LOCATION U.S. ENVIRONMENTAL PROTECTION AGENCYr V ��� EPA APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER EXISTING MANUFACTURING, COMMERCIAL, MINING AND SILVICULTURE OPERATIONS Consolidated Permits Program For each outfall, list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water. A. OUTFALL NUMBER (list) B. LATITUDE C. LONGITUDE D. RECEIVING WATER name (name) 1. DEG. 2. MIN. 3. SEC. 1. DEG. 2. MIN. 3. SEC. 001 35.00 15.00 43.00 81.00 17.00 54.00 First Creek 004 35.00 15.00 43.00 81.00 17.00 54.00 First Creek 002 35.00 15.00 43.00 81.00 17.00 54.00 UT of First Creek II. FLOWS, SOURCES OF POLLUTION, AND TREATMENT TECHNOLOGIES A. Attach a line drawing showing the water flow through the facility. Indicate sources of intake water, operations contributing wastewater to the effluent, and treatment units labeled to correspond to the more detailed descriptions in Item B. Construct a water balance on the line drawing by showing average flows between intakes, operations, treatment units, and outfalls. If a water balance cannot be determined (e.g.. for certain mining activities), provide a pictorial description of the nature and amount of any sources of water and any collection or treatment measures. B. For each outfall, provide a description of: (1) All operations contributing wastewater to the effluent, including process wastewater, sanitary wastewater, cooling water, and storm water runoff; (2) The average flow contributed by each operation; and (3) The treatment received by the wastewater. Continue on additional sheets if necessary. 1. OUT- 2. OPERATION(S) CONTRIBUTING FLOW 3. TREATMENT FALL NO. (list) a. OPERATION (list) ) b. AVERAGE FLOW (include rmiea) a. DESCRIPTION b. LIST CODES FROM TABLE 2C-1 001 1) misc. Salts and Cat. Phosphate -5, 000 gala/mth None x % 2) LSOCL Air Scrubber waste water -100 m 9P H2O2 Addition and Equalization 2 L 3) Boiler Blowdown -15 gpm None x X 4)LiCl RO permeate and condesate -9,550 GPD Reverse Osmosis 1 S 5) left blank 6) Compressor Condensate <1 gpm None X X 7) Li Hydroxide RO -5,000 gale/mth Reverse Osmosis 1 S s) Battery Metal Cooling Tower <10 gpm None X x 9) Combined Plant waste water 130 9P�^ pH adjustment 2 K 10) Li Hydroxide Cooling Twr. 35 gpm None X % 11) R&D Pond stormwater management 10 gpm Setteling % % 002 Eff Treat Pond Toe Drain -3 gpm No Treatment a A OFFICIAL USE ONLY (effluent guideline sub -categories) EPA Form 3510-2C (8-90) PAGE 1 of 4 CONTINUE ON REVERSE CONTINt1ED FROM THE FRONT C. Except for storm runoff, leaks, or spills, are any of the discharges described in Items II -A or B intermittent or seasonal? © YES (complete the following table) ❑ NO (go to Section 111) 3. FREQUENCY 4. FLOW a. DAYS PER B. TOTAL VOLUME 2. OPERATION(s) WEEK b. MONTHS a. FLOW RATE (in mgd) (.spmfi with uniLv) 1. LONG TERM 2. MAXIMUM 1. LONG TERM 2. MAXIMUM 1. OUTFALL CONTRIBUTING FLOW (specify PER YEAR C. DURATION NUMBER (lit) (list) average) (.q>ecify average) AVERAGE DAILY AVERAGE DAILY (in days) 001 1) Misc. Salts and Cat. Phosphate --- 6 --- 0.005 --- 51000 gal --- 11) R&D Pond stormwater management 7 6 --- 0.015 --- 0.010 MG 180 002 Earthen Dam Filter Drain i.e. Toe 7 12 --- 150 --- 144,000 365 Drain and Stormwater gal III. PRODUCTION A. Does an effluent guideline limitation promulgated by EPA under Section 304 of the Clean Water Act apply to your facility? ❑ YES (complete Item Ill-B) ® NO (go to Section 10 B. Are the limitations in the applicable effluent guideline expressed in terms of production (or other measure of operation)? ❑ YES (complete Item 111-0 ❑ NO (go to Section 117 C. If you answered "yes" to Item III-B, list the quantity which represents an actual measurement of your level of production, expressed in the terms and units used in the applicable effluent guideline, and indicate the affected outfalls. 1. AVERAGE DAILY PRODUCTION 2. AFFECTED OUTFACES (list outfall numbers) a. QUANTITY PER DAY b. UNITS OF MEASURE c . OPERATION, PRODUCT, MATERIAL, ETC. (specify) IV. IMPROVEMENTS A. Are you now required by any Federal, State or local authority to meet any implementation schedule for the construction, upgrading or operations of wastewater treatment equipment or practices or any other environmental programs which may affect the discharges described in this application? This includes, but is not limited to, permit conditions, administrative or enforcement orders, enforcement compliance schedule letters, stipulations, court orders, and grant or loan conditions. ® YES (complete theJollowing table) ❑ NO (go to Item IV-B) 1. IDENTIFICATION OF CONDITION, 2. AFFECTED OUTFALLS 3. BRIEF DESCRIPTION OF PROJECT 4. FINAL COMPLIANCE DATE AGREEMENT, ETC. a. NO. b. SOURCE OF DISCHARGE a. REQUIRED b. PROJECTED Per direction of NCDENR 002 Toe Drain Twice per month, April through July 2015 o Flow O BOD o TSS o Total Chloride o TKN o Nitrate and Nitrite o Total Phosphorus o Conductivity o pH o DO See attached April DMR for completed analytical results. B. OPTIONAL: You may attach additional sheets describing any additional water pollution control programs (or other environmental projects which may affect your discharges) you now have underway or which you plan. Indicate whether each program is now underway or planned, and indicate your actual or planned schedules for construction. ❑ MARK "X" IF DESCRIPTION OF ADDITIONAL CONTROL PROGRAMS IS ATTACHED EPA Form 3510-2C (8-90) PAGE 2 of 4 CONTINUE ON PAGE 3 ; k CONTINUED FROM PAGE 2 EPA I.D. NUMBER (cop,,%rnm 11cm ! n/7 i, in 17 NC000771964 V. INTAKE AND EFFLUENT CHARACTERISTICS A, B, & C: See instructions before proceeding — Complete one set of tables for each outfall — Annotate the outfall number in the space provided. NOTE: Tables V-A, V-B, and V-C are included on separate sheets numbered V-1 through V-9. D. Use the space below to list any of the pollutants listed in Table 2c-3 of the instructions, which you know or have reason to believe is discharged or may be discharged from any outfall. For every pollutant you list, briefly describe the reasons you believe it to be present and report any analytical data in your possession. 1.POLLUTANT 2.SOURCE 1.POLLUTANT 2.SOURCE VI. POTENTIAL DISCHARGES NOT COVERED BY ANALYSIS Is any pollutant listed in Item V-C a substance or a component of a substance which you currently use or manufacture as an intermediate or final product or byproduct? YES (list u/l such pollwarav helms- ) ❑ NO (Ln to Item t7-B) EPA Form 3510-2C (8-90) PAGE 3 of 4 CONTINUE ON REVERSE CONTINUED FROM THE FRONT VII. BIOLOGICAL TOXICITY TESTING DATA Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made on any of your discharges or on a receiving water in relation to your discharge within the last 3 years? © YES (identify the rests) and describe their below) ❑ purposes NO (go ur Section l'///) Chronic Toxicity, Presently required by our NPDES discharge Permit of outfall 001. Vill. CONTRACT ANALYSIS INFORMATION Were any of the analyses reported in Item V performed by a contract laboratory or consulting firm? ® YES (list the name, address, and telephone number of, and pollutants analyzed hv, ❑ NO (go to Section L11 each such laboratory or firm helow) A. NAME B. ADDRESS C. TELEPHONE D. POLLUTANTS ANALYZED (area code & no.) (list) Pace Analytical Services 9800 Kincey Ave. Suite 100 704-875-9092 See page 4 of Pace Huntersville, NC 28078 Analytical report Pace Analytical Services 2225 Riverside Dr. See page 4 of Pace Asheville, NC 828-254-7176 Analytical report Pace Analytical Services 1638 Roseytown Rd. Suites 2,364 724-850-5600 See page 4 of Pace Greensburg, PA 15601 Analytical report Pace Analytical Services 8 East Tower Circle, 386-672-5668 See page 4 of Pace Ormond Beach, FL 32174 Analytical report Pace Analytical Services 205 East Meadow Road Suite A 336-623-8921 See page 4 of Pace Eden, NC 27288 Analytical report Statesville Analytical PO Box 228 704-872-4697 See page 4 of Pace Statesville, NC 28687 Analytical report IX. CERTIFICATION 1 certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. A. NAME & OFFICIAL TITLE (ape or print) B. PHONE NO. (area code & no.) Bruce Urban (704) 868-7650 C. SIGNATURE D. DATE SIGNED Z-0 EPA Form 3510-2C (8-90) PAGE 4 of 4 EFFLUENT 1 OF 2 NPDES PERMIT NO NC 0005177 DISCHARGE NO. 001 MONTH April YEAR_ FACILITY NAME FMC CORPORATION/LITHIUM DIVISION CLASS II COUNTY GASTON CERTIFIED LABORATORIES (1) FMC Corp. Lithium Div. CERTIFICATION NO. (list additional laboratories on the backside/page 2 of this form) 5023 2015 OPERATOR IN RESPONSIBLE CHARGE (ORC) Rodney s. wiuis GRADE II CERTIFICATION NO. PC 28624 PERSON(S) COLLECTING SAMPLES Rodney Willis ORC PHONE 704-868-7630 CHECK BOX IF ORC HAS CHANGED Q NO FLOW I DISCHARGE FROM SITE' a Mail ORIGINAL and ONE COPY to: ATTN: CENTRAL FILES DIVISION OF WATER, QUALITY 1617 MAIL SERVICE CENTER RALEIGH, NC 27699-1617 IGNATURE Oh' OPERATOR INRESPOSIBLE CHARD M' SIGNATURE, 1 CERTIFY THAT PHIS REPORT IS ACCURATE AND COMPLETE TO THE ISI;S'I' O1 KNOWI,ISUG1; �00000©000_____ DEM Form MR-1 (01/00) Facility Status: (Please check one of the following) All monitoring data and sampling frequencies meet permit requirements (including weekly averages, if applicable) Compliant All monitoring data and sampling frequencies do NOT meet permit requirements a Noncompliant The permittee shall report to the Director or the appropriate Regional Office any noncompliance that potentially threatens public health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware If the facility is noncompliant, please attach a list of corrective actions being taken and a time -table for improvements to be made as required by Part ILE.6 of the NPDES permit. "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based Bruce Urban Permittee (Please print or type) Signature of Permittee*** Date (Required unless submitted electronically) Box 795 Bessemer City, NC 28016 704-868-7650 bruce.urbanta"�.fmc.com 8/31/2015 Pennittee Address Phone Number e-mail address Permit Expiration Date ADDITIONAL CERTIFIED LABORATORIES Certified Laboratory (2) Pace Ashville Certification No. Certified Laboratory (3) Research and Analytical Certification No Certified Laboratory (4) Certification No. 40 14 Certified Laboratory (5) Certification No. PARAMETER CODES Parameter Code assistance may be obtained by calling the NPDES Unit at (919) 733-5083 or by visiting the Surface Water Protection Section's web site at h2o.enr.state.nc.us/was and linking to the unit's information pages. Use only units of measurement designated in the reporting facility's NPDES permit for reporting data. * No Flow/Discharge From Site: Check this box if no discharge occurs and, as a result, there are no data to be entered for all of the parameters on the DMR for the entire monitoring period. ** ORC On Site?: ORC must visit facility and document visitation of facility as required per 15A NCAC 8G .0204. *** Signature of Permittee: If signed by other than the permittee, then the delegation of the signatory authority must be on file with the state per 15A NCAC 2B .0506(b)(2)(D). EFFLUENT 2OF2 NPDES PERMIT NO NC 0005177 DISCHARGE NO 004 MONTH April YEAR 2015 FACILITY NAME FMC CORPORATION/LITHIUM DIVISION CLASS II COUNTY GASTON CERTIFIED LABORATORIES (1) FMC Corp. Lithium Div. CERTIFICATION NO. 5023 (list additional laboratories on the backside/page 2 of this form) OPERATOR IN RESPOSIBLE CHARGE (ORC) Rodney S. Willie GRADE II CERTIFICATION NO. PC 28624 PERSON(S) COLLECTING SAMPLES Rodney Willie ORC PHONE 704-868-7630 CHECK BOX IF ORC HAS CHANGED Mail ORIGINAL and ONE COPY to: ATTN: CENTRAL FILES — DIVISION OF WATER QUALITY 1617 MAIL SERVICE CENTER RALEIGH, NC 27699-1617 NO FLOW I DISCHARGE FROM SITE' ujj� GNATURE OF OPERATOR INRESPOSIBLE CHARG BY SIGNATURE, 1 CERTIFY THAT THIS REPORT IS ACCURATE AND COMPLETE TO THE BEST OF KNOWLEDGE • EFUNITE Enter Parameter Code Above Name and Units Below DEM Form MR-1 (01/00) Facility Status: (Please check one of the following) All monitoring data and sampling frequencies meet permit requirements (including weekly averages, if applicable) Compliant All monitoring data and sampling frequencies do NOT meet permit requirements Noncompliant The permittee shall report to the Director or the appropriate Regional Office any noncompliance that potentially threatens public health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware If the facility is noncompliant, please attach a list of corrective actions being taken and a time -table for improvements to be made as required by Part II.E.6 of the NPDES permit. "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based Bruce Urban Permittee (Please print or type) Lg/K �ls Signature of Permittee*** Date (Required unless submitted electronically) Box 795 Bessemer City, NC 28016 704-868-7650 bruce.urban@Lmc.com 8/31/2015 Permittee Address Phone Number e-mail address Pennit Expiration Date ADDITIONAL CERTIFIED LABORATORIES Certified Laboratory (2) Pace Ashville Certification No. Certified Laboratory (3) Research and Analytical Certification No. Certified Laboratory (4) Certification No. 40 14 Certified Laboratory (5) Certification No. PARAMETER CODES Parameter Code assistance may be obtained by calling the NPDES Unit at (919) 733-5083 or by visiting the Surface Water Protection Section's web site at h2o.enr.state.nc.us/was and linking to the unit's information pages. Use only units of measurement designated in the reporting facility's NPDES permit for reporting data. * No Flow/Discharge From Site: Check this box if no discharge occurs and, as a result, there are no data to be entered for all of the parameters on the DMR for the entire monitoring period. ** ORC On Site?: ORC must visit facility and document visitation of facility as required per 15A NCAC 8G .0204. *** Signature of Permittee: If signed by other than the permittee, then the delegation of the signatory authority must be on file with the state per 15A NCAC 2B .0506(b)(2)(D). EFFLUENT 1 OF 2 NPDES PERMIT NO NC 0005177 DISCHARGE NO. 002 MONTH April YEAR_ FACILITY NAME FMC CORPORATION/LITHIUM DIVISION CLASS II COUNTY GASTON CERTIFIED LABORATORIES (1) FMC Corp. Lithium Div. CERTIFICATION NO. (list additional laboratories on the backside/pagc 2 of this form) OPERATOR IN RESPONSIBLE CHARGE (ORC) Rodney s. Willi, GRADE II CERTIFICATION NO. PC 28624 PERSON(S) COLLECTING SAMPLES Rodney Willis ORC PHONE 704-868-7630 CHECK BOX IF ORC HAS CHANGED Q NO FLOW / DISCHARGE FROM SITE" Mail ORIGINAL and ONE COPY to: ATTN: CENTRAL FILES DIVISION OF WATER QUALITY 1617 MAIL SERVICE CENTER RALEIGH, NC 27699-1617 2015 502:3 /r 9 IGNATURE OF OPERATOR INRESPOSIBLE CHARGE) BY SIGNATURN, 1 CERTI FY THAT THIS REPORTIS ACCURATE AND CONIPLE'1'E TO THE BIsST OF KNOWLEDGE 50050 00100 00:300 0009.1 00530 ('0310 C0600 00910 ('()(;(;5it < o .0 U ° o 0 O c -r: r4 r� w F O Ll F ,rn w° a O * v 7 O " cd ° FLOW Enter Parameter Code Above Name and Units Below U) F- 0 m Z aa)) F o) + o 20 m Z o N H 0 0 L U m L Q 0 a @ o H EFF Q INF 0 = eZ O 2 > U > w J H Q< 0 � FIRS HRS Y/B/N GPM I units mg/1 I umho mg/1 mg/1 mg/I mg/1 mg/1 1 7:30 8.0 Y 2.6 6.7 8.9 740 5.3 <2.0 1.3 36.2 <0.050 2 7:30 8.0 Y 3 --- 0.0 H Sampling of Effluent Pond Toe Drainage. This discharge requested by Wes Bell and Ron Berry of NCDENR Water Quality. 4 --- 0.0 N 5 --- 0.0 N 6 :30 8.0 t3 7 7:30 7 8 Y 8 7:30 8..00 Y 9 7:30 8.0 Y 10 7:30 8.0 Y 11 --- 0.0 N 12 --- 0.0 N 13 7:30 8.0 Y 14 7:30 8.0 Y 15 7:30 8.0 Y 50.0 6.9 7.4 376 8.4 3.0 0.64 15.3 0.069 16 7:30 8.0 Y 4/15/15 sample and flow collected during rain event. 17 7:30 8.0 Y 18 --- 0.0 N 19 --- 0.0 N 20 7:30 8.0 Y 21 7:30 8.0 Y 22 7:30 8.0 Y 23 7:30 8.0 Y 24 7:30 8.0 Y 25 --- 0.0 N 26 --- 0.0 N 27 7:30 8.0 Y 28 7:30 8.0 Y 29 7:30 8.0 Y 30 7:30 8.0 Y 31 AVERAGE 26.3 8.1 558 6.9 1.5 1.0 25.8 0.035 MAXIMUM 50.0 6.9 8.9 740 8.4 3.0 1.3 36.2 0.069 MINIMUM 2.6 6.7 7.4 376 5.3 <2.0 0.64 15.3 <0.050 Comp. (C) Grab (G) G G G G G G G G Monthly Limit NA 6-9 5 NA NA NA NA NA NA DEM Form MR-1 (01/00) Facility Status: (Please check one of the following) All monitoring data and sampling frequencies meet permit requirements (including weekly averages, if applicable) Compliant All monitoring data and sampling frequencies do NOT meet permit requirements Noncompliant The permittee shall report to the Director or the appropriate Regional Office any noncompliance that potentially threatens public health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware If the facility is noncompliant, please attach a list of corrective actions being taken and a time -table for improvements to be made as required by Part II.E.6 of the NPDES permit. "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based Bruce Urban Permittee (Please print or type) / 9 1'/1 r� Signature of Permittee*** Date (Required unless submitted electronically) Box 795 Bessemer City, NC 28016 704-868-7650 bruce.urban(a_fmc.eom 8/31/2015 Pennittee Address Phone Number a -mail address Permit Expiration Date ADDITIONAL CERTIFIED LABORATORIES Certified Laboratory (2) Pace Ashville Certification No. 40 Certified Laboratory (3) Research and Analytical Certification No Certified Laboratory (4) Certified Laboratory (5) PARAMETER CODES Certification No. Certification No. 14 Parameter Code assistance may be obtained by calling the NPDES Unit at (919) 733-5083 or by visiting the Surface Water Protection Section's web site at h2o.enr.state.ne.us/was and linking to the unit's information pages. Use only units of measurement designated in the reporting facility's NPDES pen -nit for reporting data. * No Flow/Discharge From Site: Check this box if no discharge occurs and, as a result, there are no data to be entered for all of the parameters on the DMR for the entire monitoring period. ** ORC On Site?: ORC must visit facility and document visitation of facility as required per 15A NCAC 8G .0204. *** Signature of Permittee: If signed by other than the pennittee, then the delegation of the signatory authority must be on file with the state per 15A NCAC 2B .0506(b)(2)(D). Receiving stream, y -20' into wood lines A L � ,�4'.` � R- k,. ,+yi"•y c �<: w3� ��'rwF. Outfall 002 k tB t, Standing at top of Dam looking aC Standing at bottom of Dam slope looking south ROOF DRAINS: -50%OF MANF. BLDG. 62.500 SF FLOWS TO PLANT PROCESS SEWER VIA. NORTH AND SOUTH DRAINS / A MISC. SALTS. CAT PHOSPF 1 WATER TANK PUMP(-100 ( STORMWATER FROM CKS __ RECOVERY FLOOR(Tnnch 0-1- GPM LITHIUM HYPOCHLORITE SCRUBBER WATERS 1 HYPO EFF. SAMPLE E0009 BOILER BLOW DOWN (-10 GPNO O GUCL R.O. UNIT AND CONDENSATE (0-90 GPM) (0 _ NON -CONTACT COOLING WATER HYDROXIDE SCRUBBER, HYDROXIDE CENTRIFUGES VIA ROOF DRAIN ROOF DRAINS -1 GPM(I) COMPRESSOf _____ WEST PLANT SURFACE LITHIUMM� � TE�C AND ROOF DRAINAGE 9 STORM WATERS FTINGIA PERIMETER OF POND AND SOUTHERN PORTION OF KILO LAB RECEIVEDIDENR) JUN 0 1 2015 Water Quality Permitting Sectior LEGEND 3URFACESTORMWATER FLOWS ________________________ PROCESS WASTE WATER FLOWS (I) INTERMITTENT FLOW MANHOLE OR STORM DRAIN INLET Cj{ CONTRIBUTING fF FLOW ID pF ZZ TEM i TYPICALLY TYPICALLYOPEN CLOSED i i I i - - f---1--- ------ DIVON SPILLWAY OVER FLOW GATE GATE IOWm @' OUTFACE Ovw I_________ FLOW,0-0.61SMGO — F TOF ORgIN GROUNDWATER R&D SURFACE AND STORM WATERSC YN O TC H _ CHARGE MANU_F._PARKING LOT ANOA_R W03t 80X POND S.O. COOLING TOWER PURGE S.O. BOILER BLOW DOWN11'gy 01 NT � OURCE — — — —--------- — — FiisTcaEEli UTFALL 001 s �AddedODIfa1002 I stuns 1 RSW 4 �..wr. 2/20/14 I RSW 3 1emare..rnero� .10/14/10 1 RSW UtAium ' fmc 'C RY'" Be�eemer . NC .ate-wra yu+wm NPDES Renewal 2010 POINT AND STORMWATER DISCHARGE FLOW SHEET I 11.B �I_3,7E Y� I I a 'u isOwx �dFlH - 3CXE e DRAWING V PFD 5 �jA FILE, NCDENR North Carolina Department of Environment and Natural Resources Division of Water Resources Water Quality Regional Operations Section Pat McCrory Thomas A. Reeder John E. Skvarla, III Governor Director Secretary December 16, 2013 Mr. Rodney Willis, Environmental Engineer FMC Corporation - Lithium Division P.O. Box 795 Bessemer City, North Carolina 28016 Subject: Notice of Deficiency — Monitoring Limitations Tracking #: NOD-2013-MV-0075 Lithium Division WWTP NPDES Permit No. NC0005177 Gaston County Dear Mr. Willis: A review of the August 2013 self -monitoring report for the subject facility revealed violations of the following parameters at Outfall 001: Date Week ending 8/3/13 Week ending 8/3/13 Parameter Dissolved oxygen pH Reported Value None None Monitoring Requirement 1 x/week 1 x/week Remedial actions, if not already implemented, should be taken to correct the causes(s) of the noted violation. Unresolved violations may lead to the issuance of a Notice of Violation and/or assessments of civil penalties by the Division of Water Resources. If the violations are due to a transcription error (data left off the DMR) please submit an amended DMR (two copies) to this Office along with a cover letter asking for rescission of the Notice of Deficiency. Please address your correspondence to Ms. Marcia Allocco at the letterhead address. Thank you for your attention to this matter. If you have questions concerning this matter please do not hesitate to contact Ms. Allocco at (704) 235-2204. Sincerely, Michael L. Parker Regional Supervisor Water Quality Regional Operations Section cc: Point Source Branch MA Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-16991 Fax: (704) 663-6040 l Customer Service: 1-877.623-6748 Internet: http:Hportal,ncdenr.org/web/wq Nor thCarohna Naturally An Equal Opportunity I. Affirmative Action Employer- 301% Recycledil0% Post Consumer paper FMC Lit December 18, 2013 NCDENR Division of Water Quality 610 East Center Ave. Suite 301 Mooresville, NC 28115 Attn: Ms Allocco Re: FMC Corporation Lithium Division Bessemer City, Gaston County NPDES Permit No. NC0005177 NOD, DMR August 2013 Dear Ms Allocco, RECEIVED DIVISION OF LIIATt1 R QUALITY DEC 19 2013 S.WPSc, N' IiJi4 &IOORESV;LLE REGIONAL OFFICE FMC Corporation Lithium Division Highway 161, PO Box 795 Bessemer City, NC 28016 704.868.5300 phone www.fmclithium.com This letter is in response to the Notice of Deficiency dated December 16, 2013 concerning the August 2013 DMR. The NOD was in reference for failure to report pH and DO for week of 8/3/13. This was an oversight on our part as it was our understanding at that time, weekly was during a seven day period. During the prior month of July no discharge occurred with discharge beginning on Thursday August I". Typically sampling is conducted on Wednesday of each week while discharging. Being that the discharge began on a Thursday the sampling was conducted on the following Wednesday and within a seven day time frame which we understood was meeting the permit requirement. We now understand that weekly or "Calendar Week" is defined from Sunday to Saturday. Going forward FMC will adjust its sampling routine to collect the required analysis during a calendar week. If you have any questions feel free to contact me. Very truly yours Rodney Willis Environmental Engineer FMC Corporation -Lithium Division Hwy 161, PO Box 795 Bessemer City, NC 28016 Ph. 704-868-7630 rodnev.willisa4mc.com � T � rAFILE NCDENR North Carolina Depprtment of Environment and Natural Resources Division of Water Quality Pat McCrory Thomas A. Reeder John E. Skvarla, III Governor Acting Director Secretary July 2, 2013 Mr. Rodney Willis, Environmental Engineer FMC Corporation — Lithium Division Post Office Box 795 Bessemer City, North Carolina 28016 Subject: Compliance Evaluation Inspection FMC Corporation — Lithium Division Plant NPDES Permit No. NC0005177 Gaston County Dear Mr. Willis: Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on June 20, 2013 by Mr. Wes Bell of this Office. The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact Mr. Bell at (704) 235-2192 or at wes.bellpmcderingov. Sincerely, -C Michael L. Parker Regional Supervisor Surface Water Protection Section Enclosure: Inspection Report Qualitative Monitoring Form cc: Gaston County Health Department Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-16991 Fax: (704) 663-60401 Customer Service:1-877-623-6748 Internet: www.ncwaterquality.org One NorthCarolina Aatura!!r, An Equal opportunity 1 Affirmative Action Employer — 30% Recycled110% Post Consumer paper M United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I N I 2 I s I 3' NC0005177 111 121 13/06/20 117 181 C I 191 c 1 201 I LJ LJ LJ L! LJ Remarks 2111111111111111111111111111111111111111111111 M6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 CIA ------- -----Reserved-- 67I 1.5 169 70 U 4 71 721 N j 73 W 74 751 I I I I I I j 80 ''�� � —� Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09:28 AM 13/06/20 11 /02/01 Lithium Division Plant Exit Time/Date Permit Expiration Date NC Hwy 161 Bessemer City NC 28016 12:35 PM 13/06/20 15/08/31 Name(s) of Onsite Representative(s)/Titles(syPhone and Fax Number(s) Other Facility Data Rodney Stough Willis/ORC/704-868-7630/ Name, Address of Responsible Official/Tide/Phone and Fax Number Contacted Tonnod Rui,PO Box 795 Bessemer City NC 28016/Plant Manager/704-868-0856/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Storm Water Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Wes Bell/,p / MRO WQ//704-663-1699 Ext.2192/ vvvvvv 712, / %13 Signature of Management Q A Re Agency/Office/Phone and Fax Numbers D te I Marcia IfCl occo MRO WOJ/704-663-1699 Ext.2204/ EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day -- , - I NC0005177 I1 12I 13/06/20 1 Inspection Type 18 UC (cont.) 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) STORMWATER: The Stormwater Pollution Prevention Plan (SPPP) records reviewed during the inspection were organized and well maintained. Facility stormwater inspections were performed in January 2012 and December 2012. The facility has incorporated a SPCC Plan as part of the Spill Response Plan. The SPPP was last updated in December 2012. The facility has designated one stormwater outfall (004). Site grounds were well maintained. Stormwater samples were collected in May 2012 and December 2012. All results were below benchmark levels. Pace Analytical Services, Inc. has been contracted to perform stormwater analyses. The stormwater pH analyses are performed on -site. The facility staff must ensure to use the Division's Qualitative Monitoring Form for future evaluations. Page # 2 i*1 7 Permit: NC0005177 Owner - Facility: Lithium Division Plant Inspection Date: 06/20/2013 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ❑ ❑ ■ ❑ Is the facility as described in the permit? ■ ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ ❑ ■ ❑ Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: The subject permit expires on 8/31/2015. The last inspection (Bioassay) was performed on 3/8/2011. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? 0011 ❑ Is all required information readily available, complete and current? ■ ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ■ ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ■ ❑ ❑ ❑ Is the chain -of -custody complete? ■ ❑ ❑ ❑ Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ ■ ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? ❑ ❑ ■ ❑ Is the ORC visitation log available and current? ■ ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ■ Cl ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ■ ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ ■ ❑ Page # 3 Permit: NC0005177 Inspection Date: 06/20/2013 Record Keeping Owner - Facility: Lithium Division Plant Inspection Type: Compliance Evaluation Comment: The records reviewed during the inspection were organized and well maintained. Discharge Monitoring Reports (DMRs) were reviewed for the period April 2012 through March 2013. No effluent limit violations were reported and all monitoring frequencies were correct. Laboratory Are field parameters performed by certified personnel or laboratory? Are all other parameters(excluding field parameters) performed by a certified lab? # Is the facility using a contract lab? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? Incubator (BOD) set to 20.0 degrees Celsius +/-1.0 degrees? Comment: On -site field analyses (dissolved oxygen, conductivity, pH) are performed under FMC's field laboratory certification #5023. Pace Analytical Services, Inc. and R & A Labs, Inc. have also been contracted to provide analytical support. The laboratory instrumentation used for field analyses appeared to be properly calibrated/verified and documented. Effluent Sampling Is composite sampling flow proportional? Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: The subject permit requires effluent grab samples. Operations & Maintenance Is the plant generally clean with acceptable housekeeping? %f-- U- \IA \IC Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■❑❑❑ ■ ❑ ❑ ❑ ❑❑■❑ ❑ ❑ ■ ❑ Yes No NA NE vemznmmminz ■ ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ ❑ ❑ ❑ Judge, and other that are applicable? Comment: The facility appeared to be properly operated and well maintained. Process control measurements are being properly documented and maintained on -site. All domestic wastewater and laboratory drains have been connected to the Bessemer City wastewater collection system since February 1999. Chemical Feed Yes No NA NE Page # 4 7 Permit: NC0005177 Owner - Facility: Lithium Division Plant Inspection Date: 06/20/2013 Inspection Type: Compliance Evaluation Chemical Feed Yes No NA NE Is containment adequate? Is storage adequate? Are backup pumps available? Is the site free of excessive leaking? Comment: Sulfuric acid is added to the influent to maintain appropriate pH levels. The facility uses in -line pH measuring devices (before and after sulfuric acid additions) to monitor the pH levels. Flow Measurement - Effluent # Is flow meter used for reporting? Is flow meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? Comment: The flow meter (Outfall 001) is calibrated/verified annually and was last calibrated/verified on 11/19/2012 by FMC's Electrical & Instrumentation staff. Instantaneous flow measurements (Outfall 004) are determined by a staff guage and rectangular weir (and supporting calculations). Pffliianf Pino Is right of way to the outfall properly maintained? Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? Comment: No discharge was observed from Outfall 001. The discharge from Outfall 004 was clear with no foam. The receiving stream did not appear to be negatively impacted. Fish were observed in the receiving stream/Outfall 004 discharge. Yes No NA NE Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ❑ ■ ❑ Page # 5 STORMWATER DISCHARGE OUTFALL (SDO) ANNUAL SUMMARY DATA MONITORING REPORT (DMR) LIAR 2 7 2013 Calendar Year Zt�,I Z Individual NPDES Permit No. NCO005177 (Stormwater Monitoring Data collected under Combined NPDES Permit) This SW monitoring report summary or the calendar year is due to the DWQ Central Office (Attn: Central Files) and Regional Office no later than March T" of the following year. ` Facility Name: IJ� C E c.,2i�-,-Pm - I y-r t4, u i -� x� vs ► c- ti County: Phone Number: (704) Total no. of SDOs monitored I 0utfaII No_ Is this outfall currently in Tier 2 (monitored monthly)? Was this outfall ever in Tier 2 (monitored monthly) during the past year? If this outfall was in Tier 2 last year, why was monthly monitoring discontinued? Enough consecutive samples below benchmarks to decrease frequency ❑ Received approval from DWQ to reduce monitoring frequency ❑ Other ❑ Was this SDO monitored because of vehicle maintenance activities? Yes ❑ NoJE Yes ❑ NoZ Yes ❑ No El Parameter, (units) Total Rainfall, inches TSS, mg/l BODS, mg/L Method 1664A (SGT-HEM) TPH, mg/I Total Nitrogen, mg/I Total Phosphorus, mg/1 pH, S.U. New Motor Oil Usage, gal/mo estimate Toluene, mg /l Benchmark N/A 100 30 15 30 2 6.0 — 9.0 0.055 Sam le p Collected mm/dd/ �/�/ 7 ,,;,':... _ hr �.l r.r . q.j+_ ( �� ,' � i���' I.� t �+,h'Y ' �- S?� ' �,P�n.��..�� ,�o /f�. �.\ h' . n,,. t it i _ .jzi . f �,i'. �'$3,w)p ," L,u�y.� �,p�� ��4 .awti....•.r,?,,t,.;.,,s, �b� �,a:w ,�,t?t �,�, i� •. g�, '1�` � � '; �1gL�rv?i",��y �ta{��.�'%���t'NZ�h� �--cam '.ec=:--r ,, i_ lf.. n}.. U. riY , 4e, a,•� �Iz :t �, s. � �. � { �,,. j. , .>.5 .,. ..r ,. .i. .i},, --a .��i l: ,a . t... Ydl; f, )}��3.`�'>`7 t ,: j' � )�� �`, } � y � � c I � of C'.� �, s �� i(y',., < k, ' 1a� )� �i �T -::;1,. . ..,.,, .i -a,.�. v s �,'L. is ,S-• a. S , ,.l n, A. -.�,.Asr, � `� � �v�, �'' .,,(,�. `.( f+: �4ar� Fin,�� }� ( '�i����.Fi" ,.r ..:,: .,. f.. iry i".;' `ti �i' �"<. .t_ 1� •F 5 r:' ,) .. �tS ��� ,, �. ,t, ,;���� " �t+''��� �' ��((�ar.f� �3., ,.l:l 33 � ? >a�,< , *-1�, �3� c � i ,k��i - �Y. P:t�Yp�, � y � <. °, ,5.. �, t� +:1a `� , �� � �, 'YR J'i".ligning �'? �: �.fi. y.,(1 \ t','� Y�.., t=. t., '`.['p�, {))' -0 ''�`+k. �N,�, � ,s>,j..- /16, ,,.1� ,.b �' u�,n ,t� �,1�, � fir. I fit. �. j�'35. , 4 , , :. � � @a� �11.5 � t �Nl}}y{�� .Qfi�{S 1aA('#�'�`N .�7., v , aDate • ..}! c .d ,,r. "I Y �'t�a .t �k�f ��' t.,1 �,, ,>:4� S.iS l ;, Y� S.q -.. �tY�,,;� r .x1 Y, a `l,,•, +Y�'..sit- `�,`" � �,y �• a S� �•%i„ li ?, .v`. FL<N.,•VY..�.,n $�� :h j2 v. iz- 4,2-C> <=>,CI<)G.02j < C; NC0001577-Annual-SWDM R-2010 "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and im risonment for knowing violations." Signature - Date 3/20(/ 3 Mail Annual DMR Summary Reports to: DWQ Regional & Central Offices Contact Information: ASHEVII.LE REGIONAL OFFICE FAYETTEVILLEREGIONAL OFFICE MOORESVILILE REGIONAL OFFICE 2090 US Highway 70 225 Green Street 610 East Center Avenue/Suite 301 Swannanoa, NC 28778 Systel Building Suite 714 Mooresville, NC 28115 (828) 296-4500 Fayetteville, NC 28301-5043 (704) 663-1699 -- ----- --- — ----- -- ------ --- (910) 433 _3300 RALEIGH REGIONAL OFFICE WASHINGTON REGIONAL OFFICE WILMINGTON REEGIONAL OFFICE 1.Cardinal 3800 Barrett Drive 943 Washington Square Mall 127 Drive Extension Raleigh, NC 27609 Washington, NC 27889 Wilmington, NC 28405-2845 (919) 791-4200 (252) 946-6481 (910) 796-7215 WINSTON-SALEM REGIONAL OFFICE CENTRAL OFFICE - Attn: Central Files 585 Waughtown Street 1617 Mail Service Center To preserve, protect Winston-Salem, NC 27107 Raleigh, NC 27699-1617 and enhance 336 771-5000 919 807-6300 'No* Carolina's water..." ! N C O 00157 7-Annual-S W D M R -2 010 Allocco, Marcia From: Allocco, Marcia Sent: Monday, March 25, 2013 2:38 PM To: Tracy, Bryn Cc: Parker, Michael; Bell, Wes; Hood, Donna; Sifford, Barbara; Williams, Melanie; Sledge, Bob; Hennessy, John; Belnick, Tom Subject: RE: Crowders Creek, Gaston County Hi Bryn, Please see notes below regarding each facility. I would say the improvement in the NCO062278 operations (closest discharger to your sampling site) probably had the most impact on the stream fish community (and hopefully the benthic community) but the others from MRO noted on this e-mail are welcome to comment. Marcia From: Tracy, Bryn Sent: Monday, March 25, 2013 11:26 AM To: Allocco, Marcia Subject: Crowders Creek, Gaston County Marcia (and staff responsible for Gaston County) - My fish site on Crowders Creek at SR 1108 improved from Fair to Good last year with more fish and species ever collected. According to BIMS, there are four NPDES dischargers upstream in the watershed: 1. NCO004260 - This is groundwater remediation system discharge with a permit limit of 0.0072 MGD; system treats for chlorinated solvents. The last time a discharge was reported was March 2008. The staff report from March 2010 (for permit renewal in 2011) noted that the facility was having a problem with the change from Chronic WET testing to Acute WET testing. They were having problems passing the fathead minnow (90%) test but easily passed the ceriodaphnia test (chronic). The Aquatic toxicity group assessed a civil penalty for failing acute tests in February and March 2008. 2. NCO062278 - This is a package WWTP for a mobile home community (off Bethany Road) with a permitted flow of 0.036 MGD. The facility has had consistent compliance issues dating from 2002; non-compliance increased in 2010 (10 civil penalties in 2009 and 2010 and five notices of violation). A settlement agreement for outstanding penalties was entered into effective June 30, 2011. The settlement agreement required modification and upgrade of the aeration system, installing a new sampler w/flow proportional capabilities, repair of the influent pipe structure and bar screen, replace the chlorine tablet feeder, relocate the dechlorination facilities, and some safety issues with grating over the WWTP. A technical assistance visit was conducted by MRO in 2/12 to help optimize operations at the WWTP. The plant was to meet significant compliance between 2/12 and 5/12 and this was completed; there were ammonia and BOD limit violations in July 2012. 3. NCO086142 - This is a small WTP with a permitted flow of 0.10 MGD (2 wells) with two discharge locations. WTP is removing elevated iron and manganese in the groundwater. There have been violations of TSS at the WTP in 2011. However, both outfalls discharge to vegetative areas and probably do not reach surface waters. r7 MIT." 4. NC0005177 -This is the discharge from an industrial facility with a permitted flow of 0.615 MGD. Facility has been in compliance except for a single WET testing failure with resultant notice of violation in 2009. Specific conductance was the lowest recorded at 117 µS/cm when we sampled on 04/25/2012. Did any of these facilities "get better" during the past 5 years (2007-2012)? Were they still "on line"? Or was it the quality of staff working with me (you, Donna, Polly, and Mike)? Any info would be appreciated. Bryn H. Tracy Sr. Environmental Specialist Environmental Sciences Section NC Division of Water Quality NC Department of Environment & Natural Resources 1621 Mail -Service Center Raleigh, NC 27699-1621 E-mail: bryn.tracy(d_)ncdenr.gov Web page: http://portal.ncdenr.org/web/wqless/bau Telephone: 919-743-8474 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. STORMWATER DISCHARGE OUTFALL (SDO) ANNUAL SUMMARY DATA MONITORING REPORT (DMR) Calendar Year Z ,I? - Individual NPDES Permit No. NCO005177 (Stormwater Monitoring Data collected under Combined NPDES Permit) This SW monitoring report summary of the calendar year is due to the DWQ Central Office (Attu: Central Files) and Regional Office no later than March 1�' of the following year. Facility Name: IJ C �.c2R-RT1�N I�1"t' �lyl� i �r 1 1G(�J County:T�►.1 Phone Number: (7014) Total no. of SDOs monitored Outfall No. �� Is this outfall currently in Tier 2 (monitored monthly)? Yes ❑ No NJ Was this outfall ever in Tier 2 (monitored monthly) during the past year? Yes ❑ No,z If this outfall was in Tier 2 last year, why was monthly monitoring discontinued? Enough consecutive samples below benchmarks to decrease frequency ❑ Received approval from DWQ to reduce monitoring frequency ❑ Other ❑ Was this SDO monitored because of vehicle maintenance activities? Yes ❑ No Total Rainfall, inches Parameter,.(units) TSS mg/I ' BOD' 5' mglL: Method 1664A. (SGT-HEM) TPH mg/( Total ' Nitrogen, mg/I Total Phosphorus P-' ' mg7[ pH, S.U. New Motor Oil Usage, g . , , ., gallmo estimate Toluene, mg/l Benchmark Date Sample'1��� : Collected mm/dd/ �/�/ Jl NIA ` � .., '1: f l�rc z,i`1_,. {<r`�tti€ v . �,, ,�, ` :I �.t: ,_� bt,%i�, �. �'1. �. Y�.a�, �..� .�. �� � 100 <. ,. Y+ P:L . .1. " -, ,. �. xt b�..t , ,�.1�. }- Sl�rti :fir: .0 f �,, � �.rw,� ��� �l ``.11 .� � d���:�. � �� .q, �l..na � }�.N. 3..,• ljira �S r 1;, ...•�){ 'I 30 �'i v,,Y \. Ik i. •.: , f-:-. ✓: ).. k .}; .- ��, o �, �o� ��h ��L ., , � � �.1 y l�'�� 4�. ��,�f� �., � , 1 1 p 11U�'..���.:�`;;lR`>.�`f613�.M 15 i ':",..N 1 ",�'Y v 3 l f. R: UU r P:; J ,'•A` y� g, f .-� '� '� '� � ,, �' � .\\ ,. r• .,1� c � 541 r f� ,1 . ,l ��.1 4�� -S. r,�f �1 SY,.. f.. �x�;}. �.4 1»r N1�i :�0.�'. ��5 30 ,.1 , '�i. s �,; ,,t �,�, ti, �ttpia�4il3 -.�5, i�x��� ,a'�. !Y' �fl�� ta. , }.�.�� �• � Si•1'$'4 > � �,..J. ,�ro�:G3.4 ,::ii\ 2 }'i <r-' 1 �'; ..;r'., d. `i�57 •. f1r- .7_�v t(t.. •, 1.,. `L '� 4 t•�t���yF' Jf'`'\��' :: Y1 >.r ,� 1. ,�Vy�t: ��yy �7 �,( 1��+�. ,��.\4�w1,�`4Y���1;7, �•�j1JP`. 6.0 - 9.0 .1 r. ,, •'t S..- `;. _� u 5:+1 .a1•zl. ��� �7 `, [f-,..t� �1�;r� iiP 3�.�1��,. Y�,(4;1y�y��' ��ryJj� .t' ��`�V Y.�yU'}i:M �(� ,-`r.y - i', tl t�. i - .., �....'c.,-,: � 'a �t 1'•\�3. 1,�l. :J,, ,'`�, _,u.' y .t )1 .d1�. .��., � �r.°,: , a �<� ) cf. ���.. �f1� j� �` ,/tyJ�i�ltf j a ,� ��s� 145 0.055 - - p�:..i�F;. ,. v., C.v,�'- ..1;� � ��vvhuti> .§�, .�li��, 4 b.. i�' �ll v� t �...IA1 �l� . ;f k..�,. at; •�f�r'rt -�{ '' �a.tl� ,1.�•�Kl}�; 'i+��� j2 iZ Clu►�G ��. ,L2:Cy ta.G U.GZ NC0001577-Annual-SWDM R-2010 "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and im risonment for knowing violations." o' , Signature Date _?120413 Mail Annual DMR Summary Reports to: DWQ Regional & Central Offices Contact Information: FAYETT iViLLE. REGIONAL, OFFICE MOORESVILLE . T _ HEVII.LE,REGIONAL OFFICE E RGIONAL,OF'iCE 2090 US Highway 70 225 Green Street i 610 East Center Avenue/Suite 301 j Swannanoa, NC 28778 Systel Building Suite 714 Mooresville, NC 28115 (828) 296-4500 Fayetteville, NC 28301-5043 (704) 663-1699 (910) 433-3300 3800 Barrett Drive Raleigh, NC 27609 (919) 791-4200 943 Washington Square Mall Washington, NC 27889 (252)946-6481 WI�TSTON=SALEM,ItEGIONAL OFFICE; ' CEN,TRAL-OFFICE — Attn: Central Files 585 Waughtown Street 1617 Mail Service Center Winston-Salem, NC 27107 Raleigh, NC 27699-1617 (336) 771_5000 (919) 807-6300 _ 127 Cardinal Drive Extension Winington, NC 28405-2845 (910) 796-7215 "To preserve protect and enhance I North Carolina's Water- I NC0001577-Ann ual-SW DMR-2010 FILEA. A11% NCDENR. North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary March 11, 2011 Mr. John Casisa, REM Environmental Manager FMC Corporation, Lithium Division Post Office Box 795 Bessemer City, North Carolina 28016 Subject: Compliance Biomonitoring Inspection FMC Corporation - Lithium Divsion NPDES Permit No. NC0005177 Gaston County, NC Dear Mr. Casisa: Enclosed is a copy of the Compliance Biomonitoring Inspection Report for the inspection conducted at the subject facility on March 8 and 10, 2011 by John Lesley. Please inform the facility's Operator -in - Responsible Charge of our findings by forwarding a copy of the enclosed report. Whole effluent grab samples were collected on March 8 and 10, 2011 for use in a chronic Ceriodaphnia dubia toxicity test. Toxicity test results will be forwarded under separate cover when available. The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact Mr. Lesley or me at 704-633-1699. Sincerely, Robert B. Krebs Division of Water Quality Surface Water Protection Regional Supervisor Enclosure cc: Central Files Gaston County Health Department Mooresville Regional Office One Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 NorthCarolina Phone: (704) 663-I699 \ Fax: (704) 663-6040 \ Customer Service: 1-877-623-6748 Aatural& Internet: http://I)ortal.nodenr.org/web/wq �7 An Equal Opportunity \ Affinnative Action Employer— 50% Recycled/ 10% Post Consumer paper United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e , PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I N111 12I 117 18I i 20II ISI I 17 7 I -I ZI Remarks 2111111111IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII6 Inspection Work Days Facility Self -Monitoring Evaluation Rating 131 QA --------------------------- Reserved ---------------------- 67I 3.0 169 701 31 71 I_I 721 ,1 71 LtI 174 751 I I I I I I 180 __I Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) Lithium Division Plant 10:15 AM 11/03/08 11/02/01 Exit Time/Date Permit Expiration Date NC Hwy 161 Bessemer City NC 28016 01:10 PM 11/03/08 15/08/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Rodney Stough Willis/ORC/704-868-7630/ Name, Address of Responsible Official/Title/Phone and Fax Number David Kenna, /// Contacted Yes Section C. Areas Evaluated During Inspection (Check only those areas evaluated) Permit 0 Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program E Facility Site Review Effluent/Receiving Waters Storm Water Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date John E Lesley MRO WQ//704-663-1699 Ext.2198/ / / ]nature JS nature of Management Q viewer Agency/Office/Phone and Fax Numbers Da e -- l ( 3� 1. M llocco MRO WQ//704-'663-1699 Ext.2204/ EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type 3� NC0005177 I11 121 11/03/08 1 17 18I_' ls Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Page # 2 7 Permit: NC0005177 Owner - Facility: Lithium Division Plant Inspection Date: 03/08/2011 Inspection Type: Bioassay Compliance Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ 0 0 0 Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ D 0 0 Judge, and other that are applicable? Comment: Process control testing is conducted from the siphon at the head of the weir tank, prior to discharge. Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? 0 0 ■ 0 Is the facility as described in the permit? ■ D D 0 # Are there any special conditions for the permit? 0 0 ■ 0 Is access to the plant site restricted to the general public? ■ 0 0 0 Is the inspector granted access to all areas for inspection? ■ D D 0 Comment: The facility consists of two reverse osmosis filtration systems, hydrogen peroxide addtion, pH adjustment, R&D (equalization) pond, lower retention pond, and effluent flow weir tank. Outfall 001: treated wastewater and stormwater. Outfall 004: stormwater, boiler blowdown, and cooling water. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ 0 0 D Is all required information readily available, complete and current? ■ 0 0 0 Are all records maintained for 3 years (lab. reg. required 5 years)? ■ 0 0 0 Are analytical results consistent with data reported on DMRs? ■ 0 0 0 Is the chain -of -custody complete? ■ Cl D 0 Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ 0 0 0 Has the facility submitted its annual compliance report to users and DWQ? ■ ❑ 0 ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? 0 0 ■ D Is the ORC visitation log available and current? ■ 0 0 ❑ Is the ORC certified at grade equal to or higher than the facility classification? ■ 0 n 0 Page # 3 Permit: NC0005177 Owner - Facility: Lithium Division Plant Inspection Date: 03/08/2011 Inspection Type: Bioassay Compliance Record Keeping Yes No NA NE Is the backup operator certified at one grade less or greater than the facility classification? ■ In n n Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ■ ❑ ❑ ❑ Comment: New conditions were included in the renewed permit (effective date of February 1, 2011) relative to stormwater. Revisions to the Stormwater Pollution Preventatlon Plan are currently being made to meet the new permit conditions. All records were complete and up to date. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ ❑ n n Are the receiving water free of foam other than trace amounts and other debris? ■ ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ■ ❑ Comment: Outfall 001 and 004 combine prior to reaching a unnamed tributary of First Creek (Class C) in the Catawba River Basin. Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? ■ n ❑ n Is flow meter calibrated annually? ■ n n n Is the flow meter operational? ■ ❑ In ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ ■ ❑ Comment: The flow meter is calibrated annually by the FMC Lithium Electrical Instrumentation Division staff. The last calibration was performed on 11/24/2010. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ ■ ❑ Is sample collected below all treatment units? ■ ❑ ❑ ❑ Is proper volume collected? ■ n n n Is the tubing clean? ❑ ❑ ■ n # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ Cl ❑ ❑ Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ n Cl Cl Comment: Grab samples are collected as required by the permit. Samples are kept on ice prior to pick up by the contract lab. Grab samples were collected at Outfall 001 on March 8 and 10, 2011 for use in a chronic Ceriodaphnia Dubia toxicity test. The test results will be forwarded under separate cover when available. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ ❑ ❑ ❑ Page # 4 Permit: NC0005177 Owner - Facility: Lithium Division Plant Inspection Date: 03/08/2011 Inspection Type: Bioassay Compliance y; Laboratory Yes No NA NE Are all other parameters(excluding field parameters) performed by a certified lab? ■ ❑ ❑ # Is the facility using a contract lab? ■ ❑ ❑ Q # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? Comment: Field measurements are conducted under lab certification #5023. R & A Labs and Pace Laboratories are contracted to perform the non -field parameter testing required by the permit. Page # 5 ]i Beverly Eaves Perdue Governor ACj A NCDENR North Carolina Department of Environment and Natura Mr. Robert Haire Plant Manager FMC Corporation, Lithium Division PO Box 795 Bessemer City, NC 28016 Dear Mr. Haire: Division of Water Quality Celeen H. Sullins Director August 24, 2010 FILE Resources Subject: Compliance Evaluation Inspection FMC Lithium Corporation WWTP NPDES Permit No. NC0005177 Gaston County, North Carolina Dee Freeman Secretary Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on August 19, 2010 by Ms. Donna Hood of this Office. Please inform the facility's Operator -in - Responsible Charge of our findings by forwarding a copy of the enclosed report. The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact Ms. Hood or me at (704) 663-1699. Sincerely, Robert B. Krebs Surface Water Protection Regional Supervisor Enclosure DH Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-1699 i Fax: (704) 663-6040 l Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org Nne orthCarolina An Equal Opportunity � Affirmative Action Employer — 50% Recycled;l0% Post Consumer paper ii United States Environmental Protection Agency Form Approved. EPAWashington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A. National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 INI 2 I_I 31 NC0005177 I11 121 10/08/19 117 18I-I 19ISI 20� Remarks 211111 11111111111 Il111111111111111111111111111116 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 OA --- ------------- -----Reserved------------- 67 I 1.0 169 701 41 711 I 721 NJ 73I IW � 74 751 I I I I I I 180 ` Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 01:00 PM 10/08/19 06/06/01 Lithium Division Plant Exit Time/Date Permit Expiration Date NC Hwy 161 Bessemer City NC 28016 03:00 PM 10/08/19 10/08/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Rodney Stough Willis/ORC/704-868-7630/ Name, Address of Responsible OfficiallTitle/Phone and Fax Number Contacted Robert Haire, /// No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Facility Site Review Effluent/Receiving Waters Laboratory Storm Water Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) ,/�J Agency/Office/Phone and Fax Numbers Date Donna Hoo �f MRO WQ//704-663-1699 Ext.2193/ Si nature of Management-Q A R iewe Agency/Office/Phone and Fax Numbers D jee I `� Marcia Allocco MRO WQ//704-663-1699 Ext.2204/ EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type 3I NC0005177 I11 12, 10/08/19 117 18i _, Q (cont.) 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Stormwater: The facility's permit addresses stormwater discharges in addition to wastewater. It was noted in the inspection that the stormwater outfall had not been certified per Part II Section C (1) (5). The facility has performed investigations concerning cross connections, but has not certified them per permit requirements. The plan should be amended when changes occur on site that could affect stormwater discharge or its constituents. All stormwater monitoring was being performed per permit requirements. Page # 2 Permit: NC0005177 Owner - Facility: Lithium Division Plant Inspection Date: 08/19/2010 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ■ ❑ n n Is the facility as described in the permit? ■ n n n # Are there any special conditions for the permit? n ■ n n Is access to the plant site restricted to the general public? ■ n n n Is the inspector granted access to all areas for inspection? ■ n n n Comment: Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ n ❑ n Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ n n n Judge, and other that are applicable? Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ n ri n Is all required information readily available, complete and current? ■ n n n Are all records maintained for 3 years (lab. reg. required 5 years)? ■ n n n Are analytical results consistent with data reported on DMRs? ■ n n n Is the chain -of -custody complete? ■ n n n Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete. do they include all permit parameters? ■ n In In Has the facility submitted its annual compliance report to users and DWQ? ■ n n n (If the facility is = or > 5 MGD permitted flow) Do they operate 2417 with a certified operator on each shift? n n ■ n Is the ORC visitation log available and current? ■ n n n Is the ORC certified at grade equal to or higher than the facility classification? ■ n n n Is the backup operator certified at one grade less or greater than the facility classification? ■ n n n Is a copy of the current NPDES permit available on site? ■ In n n Page # 3 C Permit: NCO005177 Owner - Facility: Lithium Division Plant Inspection Date: 08/19/2010 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Facility has copy of previous year's Annual Report on file for review? ■ n n n Comment: DMRs for June 2009-May 2010 were reviewed for the inspection. The facility failed toxicity in July 2009. This violation has been handled under separate cover. No other violations were reported for the review period. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ n n n Are all other parameters(excluding field parameters) performed by a certified lab? ■ n n n # Is the facility using a contract lab? ■ n n n # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? n n n ■ Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? n n ■ n Incubator (BOD) set to 20.0 degrees Celsius +/-1.0 degrees? n n ■ o Comment: The facility performs field analyses under laboratory certification #5023. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? n n ■ o Is sample collected below all treatment units? ■ n n n Is proper volume collected? ■ n n n Is the tubing clean? n n ■ o # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ n n n Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ n n n Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? ■ n n n Is flow meter calibrated annually? ■ Cl n n Is the flow meter operational? ■ Cl n n (If units are separated) Does the chart recorder match the flow meter? n n ■ n Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ n n n Are the receiving water free of foam other than trace amounts and other debris? ■ n n n If effluent (diffuser pipes are required) are they operating properly? n n ■ n Comment: Page # 4 ,w r NCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor CERTIFIED MAIL: 7006 2760 0001 9282 0198 RETURN RECEIPT REQUESTED Mr. John Casisa FMC Corporation P.O. Box 795 Bessemer City, NC 28016 Division of Water Quality Coleen H. Sullins Director September 25, 2009 SUBJECT: NOTICE OF VIOLATION Whole Effluent Toxicity (WET) Testing NPDES Permit No. NC0005177 Lithium Corporation Gaston County Dear Mr. Casisa: Dee Freeman Secretary SEP 3 0 2009 This is to inform you that a review of your toxicity self -monitoring report form for the month of July 2009 indicates a violation of the toxicity limitation specified in your NPDES Permit. You should take whatever remedial actions are necessary to eliminate the conditions causing the effluent toxicity violation(s). Your efforts may include conducting a Toxicity Reduction Evaluation (TRE), a site -specific study designed to identify the causative agents of effluent toxicity, isolate the sources of toxicity, evaluate the effectiveness of toxicity control options, and confirm reductions in effluent toxicity. Please be aware that North Carolina General Statutes provide for assessment of civil penalties for violations of NPDES permit limitations and requirements. The reverse side of this Notice contains important information concerning your Whole Effluent Toxicity Monitoring and Reporting Requirements. Please note appropriate mailing addresses for submitting your Discharge Monitoring Reports (DMRs) and Aquatic Toxicity (AT) Test Forms. We encourage you to review this information; if it would be helpful to discuss this situation or possible solutions to resolve effluent toxicity noncompliance, please contact Mr. John Giorgino with this office at (919) 743- 8441. Cd erel y Moor Supervisor, Aquatic Toxicology Unit cc: ebs-Mooresville Regional Office John Lesley -Mooresville Regional Office Aquatic Toxicology Unit Central Files Environmental Sciences Section 1621 Mail Service Center, Raleigh, North Carolina 27699-1621 Location: 4401 Reedy Creek Road, Raleigh. North Carolina 27607 Phone: 919-743-84001 FAX: 919-743-85171 Customer Service: 1-877-623-6748 Internet: http://h2o.enr.state.nc.usiesbi One NorthCarolina Naturally An Equal Opportunity 1 Affirmative Action Employer WHOLE EFFLUENT TOXICITY MONITORING AND REPORTING INFORMATION ➢ The following items are provided in an effort to assist you with identifying critical and sometimes overlooked toxicity testing and reporting information. Please take time to review this information. The items below do not address or include all the toxicity testing and reporting requirements contained in your NPDES permit. If you should have any questions about your toxicity testing requirement, please contact Mr. John Giorgino with the Aquatic Toxicology Unit at (919) 743-8401 or another Unit representative at the same number. ➢ The permittee is responsible for ensuring that toxicity testing is conducted according to the permit requirement and that toxicity report forms are appropriately filed. ➢ The reporting of whole effluent toxicity testing data is a dual requirement. All toxicity test results must be entered (with the appropriate parameter code) on your monthly Discharge Monitoring Report which is submitted to: North Carolina Division of Water Quality Central Files 1617 Mail Service Center Raleigh, NC 27699-1617 IN ADDITION Toxicity test data (original "AT" form) must be submitted to the following address: North Carolina Division of Water Quality Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 ➢ Toxicity test results shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period (eg, January test result is due by the end of February). ➢ Toxicity test condition language contained in your NPDES permit may require use of multiple concentration toxicity testing upon failure of any single quarterly toxicity test. If the initial pass/fail test fails or if the chronic value is lower than the permit limit, then at least two multiple concentration toxicity tests (one per month) will be conducted over the following two months. As many analyses as can be completed will be accepted. If your NPDES permit does not require use of multiple concentration toxicity testing upon failure of any single quarterly test, you may choose to conduct either single concentration toxicity testing or multiple concentration toxicity testing per the Division's WET enforcement initiatives effective July I, 1999. Follow-up multiple concentration toxicity testing will influence the Division's enforcement response. ➢ Toxicity testing months are specified by the NPDES Permit, except for NPDES Permits which contain episodic toxicity monitoring requirements (eg, if the testing months specified in your NPDES permit are March, June, September, and December, then toxicity testing must be conducted during these months). ➢ If your NPDES Permit specifies episodic monitoring and your facility does not have a discharge from January ]-June 30, then you must provide written notification to the Environmental Sciences Section by June 30 that a discharge did not occur during the first six months of the calendar year. ➢ If you receive notification from your contract laboratory that a test was invalidated, you should immediately notify the Environmental Sciences Section at (919) 743-8401 and provide written documentation indicating why the test was invalidated and the date when follow-up testing will occur. ➢ If your facility is required to conduct toxicity testing during a month in which no discharge occurs, you should complete the information block located at the top of the AT form indicating the facility name, permit number, pipe number, county and the month/year of the subject report. You should also write "No Flow" on the AT form, sign the form and submit following normal procedures. ➢ The Aquatic Toxicity Test forms shall be signed by the facility's Operator in Responsible Charge (ORC) except for facilities which have not received a facility classification. In these cases, a duly authorized facility representative must sign the AT form. The AT form mus galso be signed by the performing lab supervisor. ➢ To determine if your AT test forms were received on time by the Division of Water Quality, you may consider submitting your toxicity test results certified mail, return receipt requested to the Environmental Sciences Section. Environmental Sciences Section 1621 Mail Service Center, Raleigh, North Carolina 27699-1621 One Location: 4401 Reedy Creek Road. Raleigh. North Carolina 27607 NorthCarol..ina Phone: 919-743-8400 k FAX: 919-743-8517 k Customer Service: 1-877-623-6748 Internet: http://h2o.enr.state.nc.us/esb/ Natmally An Equal Opportunity \ Affirmative Action Employer r.�tb FW A TF� Michael F. Easley, Goveior pG William G. Ross Jr., Secretary y North Carolina Department of Environment and Natural Resources r Coleen Sullins, Director Division of Water Quality May 13, 2008 Mr. David Kenna Plant Manager FMC Corporation, Lithium Division PO Box 795 Bessemer City, NC 28016 Subject: Compliance Evaluation Inspection FMC Lithium Corporation WWTP NPDES Permit No. NC0005177 Gaston County, North Carolina Dear Mr. Kenna: Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on April 29, 2008 by Ms. Donna Hood of this Office. Please inform the facility's Operator -in -Responsible Charge of our findings by forwarding a copy of the enclosed report. The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact Ms. Hood or me at (704) 663-1699. Sincerely, Robert B. Krebs Surface Water Protection Regional Supervisor Enclosure cc: Gaston County Health Department DH N. C. Division of Water Quality, Mooresville Regional Office, 610 East Center Avenue, Suite 301, Mooresville NC 28115 (704) 663-1699 Customer Service 1-877-623-6748 United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 —I 2 I S111 12I 117 18I 19=I 20— ! l 08/04/29 Remarks 211111Jill Jill 111111111111111111111111111111111i6 Inspection Work Days Facility Self -Monitoring Evaluation Rating 131 CIA --------------------------- Reserved ---------------------- 67I 1.5 169 70 U 71 U 72 U N � 73I ' 174 751 I I I I I I 180 1I�Jl I_u Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) Lithium Division Plant 10:00 AM 08/04/29 06/06/01 Exit Time/Date Permit Expiration Date NC Hwy 161 Bessemer City NC 28016 11:30 AM 08/04/29 10/08/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Rodney Stough Willis/ORC/704-868-7630/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted David Kenna, /// No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Donna Ho d MRO WQ//704-663-1699 Ext.2193/ s�3 � i natur of Management Q A RevieVar Agency/Office/Phone and Fax Numbers Date r Marcia Allocco MRO WQ//704-663-1699 Ext.2204/ EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 WAA Permit: NC0005177 Inspection Date: 04/29/2008 Owner - Facility: Lithium Division Plant Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ❑ ❑ ■ ❑ Is the facility as described in the permit? ■ ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ ■ ❑ ❑ Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? 11000 Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ❑ ❑ ❑ ❑ Judge, and other that are applicable? Comment: The facility appeared to be well maintained and operated at the time of the inspection. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ ❑ ❑ ❑ Is all required information readily available, complete and current? ■ ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ■ ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ■ ❑ ❑ ❑ Is the chain -of -custody complete? ■ ❑ ❑ ❑ Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ ■ ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? ❑ ❑ ■ ❑ Is the ORC visitation log available and current? ■ Cl ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ■ ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ■ ❑ ❑ ❑ Page # 3 Permit: NC0005177 Owner - Facility: Lithium Division Plant Inspection Date: 04/29/2008 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ ■ ❑ Comment: DMRs for January 2007-December 2007 were reviewed for the inspection. No violations were reported for the review period. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? ■ ❑ ❑ ❑ # Is the facility using a contract lab? ■ ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ ❑ ❑ ❑ Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ ■ ❑ Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? ❑ ❑ ■ ❑ Comment: The facility performs field analyses under laboratory certification #5023. Pace Analytical (#12) performs all other necessary analyses. A laboratory inspection was performed concurrently with the NPDES compliance Inspection. Please refer to the report by Mr. Chet Whiting, of this Office, for any laboratory recommendations. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ ■ ❑ Is sample collected below all treatment units? ■ ❑ ❑ ❑ Is proper volume collected? ■ ❑ ❑ ❑ Is the tubing clean? ❑ ❑ ■ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ ❑ ❑ ❑ Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ ❑ ❑ ❑ Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? ■ ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ■ ❑ Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? ■ ❑ ❑ ❑ Is flow meter calibrated annually? ■ ❑ ❑ ❑ Page # 4 Permit: NC0005177 Inspection Date: 04/29/2008 Flow Measurement - Effluent Is the flow meter operational? Owner - Facility: Lithium Division Plant Inspection Type: Compliance Evaluation (If units are separated) Does the chart recorder match the flow meter? Comment: The facility's Electrical and Instrumentation Division last calibrated the flow meter at outfall 001 on 12.19.2007. Flow at outfall 004 is measured by rectangular weir and staff gauge. ■ ❑ ❑ ❑ 0 0 M 0 Page # 5 �U`i PPs s 4-1-lour Notification Required Information Collection System: SSO WQCS00 �J/'° Incident Number from BIMS 200 Incident Reviewed (Date): Incident Action Taken: BPJ NOV a q. FJ� CtGC� G P To be completed by MROJ4C)�ime Staff ,PC Spill Date am/ pm Reported Date a� Time `f' am/ pm �t),d- �� A) Reported To SWP Staff or EM Staff Reported By O V�14 ss of Spill C� County Cause of Spill _ • ` L� Phone �Jc coo Sr') : -p y - @6,5 • -?6 3 0 City (Spill Location) b-44�� i U `%1 ;QQGi !� Total Estimated Gallons - Gal to Stream Stream Fish Kill: No Yes How many? on Required Information and other comments: 900— G C erp '7. 0 3A3 �,;l gs) os2- q&,7 r-05-07 04:12P North Carolina Department of Environment and Natural Resources Division of Water Quality \o�o� \N A rE9°c 1) RF PC,7,T O Y WWTP Upset, SOL or Bypass 5-Day Reporting Form (Please Print or Type Use Attachments if Needed) mittee: �i .1i,jTJ�IUM�I\Ii�S40N Permit Number: Mcooc) 1-11 ility Name, F MC_ i TH `L) M Ly�crj County: t��TUN lent Started: Date: .3 Z3 O Time: 3�45 rm Jent Ended: Date: z3 O Time: al of Treatment: `None _Primary Treatment *,Secondary Treatment __Chlorination/Disinfection Only mated Volume of SpIllBypass: EA 5 Gj 4� (must be given even if it is a rough estimate) the SpilllBypass reach the Surface Waters? Yes No If *s, please list the following plume Reaching Surface Waters: B75 urface Water Name: _UT AbEgR ]�NM C?M> E f~ i� the Spill/Bypass result in a Fish Kill? Yes _V No W s WWTP compliant with permit requirements? li Were samples taken during event?. _ZYes — No ss f 1 pE -Aoti►-� X I rN AbA N botJ Yes No F I.O .: M E;TEv- P t1' �,�.Jc��,�T ���p Cv.�lnr�p ��-�- t✓F �c.�S111�N Taken: E*'?Ue —' ITIUN r-_j) ) 1 PE _BPt N b C�fl m HPJDT4Gj r-�rEr)EQ SpilBypass Reporting Form (August 1997) 7'r-05-07 04:12P NCDENR MRu Fax:7046636040 t) P Upset, Spilt, or aypass 5-Day Reporting Form Pane 2 t-1 IA Nar 26 2007 9:43 P.03 P.03 on Taken or Proposed to bg Taken to Prevent Occurrences: 11ac,R�fas� 1►.►sp��c�S, of AOANDc.N �..a�-=. M�'r�R- Prr. r16D1f4£CT P 1T T)RRA n•+ -Ocebb \JA'Mf- E-'F-L-V E14T. Kt' WMVP-F.b P N, ('-C*3bOCTVV k-r1) A� AT O VTF A tA- D Ay OF '�M-Mss pip -ME"I FvR 3 �R-►S Ar TeR lei aEV-� . Au. >f4-zi�ss ERE W 1TFF Ii`1 PS'cR-N1tT L�►''�'�. SEE R�` CTS Hour Report Made To: Division of Water Quality,, Emergency Management Name _BAR A S�F>r��o Date: 3.11 Time: Agencies Notified (Health Oept, etc). O'DVj Petrson Reporting Event;._s 316 � 1L-L 1S Phone Nomber Dii DWQ Request an Additional Written Report? ____Yes �No If 'res. What Additional Information is Needed: 3�23�a`j o+1;GPM G,26 lb59 lulO c&Z2 Am `t.C,j 851 1 �8 25 j o1 Oc�ZS A n1 1 �C)O g , 1 �Zia�O�7 0g4-1 Arn 1.9Z 8b1 SI3 Spill/Bypass Reporting Form (August 1997) I FMC Corporation Lithium Division k Highway 161 Box 795 t, Bessemer City North Carolina 28016 704 868 5300 Fax 704 868 5486 r' +MC June 13, 2007 State of North Carolina =Y Department of Environment, Health and Natural Resources Mooresville Regional Office 610 East Center Avenue, Suite 301 Mooresville, NC 28115 Attn: Ms. Sonja Basinger, Environmental Specialist Re: FMC Corporation — Lithium Division — Bessemer City NPDES Permit No. NC0005177 Clarification of 5 day report form Dear Ms. Basinger: This letter is written as clarification of the revisions made to the Spill/Bypass Reporting Form (5 Day Report Form) submitted to your department on 3/26/07. After our discussion of the event, it was concluded that the original bypass estimate did not follow the current guidelines for determining Spill/Bypass time frames. As requested by your department, the 5 Day Report was revised accordingly and resubmitted on 4/5/07. FMC would like to express its appreciation to your department for their assistance in this matter. Very truly yours, e , Rodney S. Willis Operator in Responsible Charge FMC Corporation Lithium Division , .'-:L OFFICE ,t•,,� r .e., , ep� O�O� W A T �RpG _co r April 3, 2007 Mr. Enrique Bertran, Plant Manager FMC Corporation, Lithium Division Post Office Box 795 Bessemer City, North Carolina 28016 Michael F. Easley, Gove r1 William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E., Director Division of Water Quality Subject: Compliance Evaluation Inspection FMC Corp., Lithium Division NPDES Permit No. NC0005177 Gaston County, North Carolina Dear Mr. Bertran, Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on March 29, 2007, by Mrs. Sonja Basinger of this Office. Please note comments under the Record Keeping section of the inspection report. The report should be self-explanatory; however, should you have any questions concerning the report, please do not hesitate to contact Mrs. Basinger or me at (704) 663-1699. Sincerely, for Rob Krebs Surface Water Protection Regional Supervisor Enclosure cc: Gaston County Health Department Rodney Willis, FMC Corp., Lithium Division, PO Box 795, Bessemer City, NC 28016 SWB N. C. Division of Water Quality, Mooresville Regional Office, 610 East Center Avenue, Suite 301, Mooresville NC 28115 (704) 663-1699 Customer Service 1-877-623-6748 ,ON United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 INt 2 IC' 31 NC0005177 I11 121 07/03/29 117 181Ct 19ts1 201 I IJ U !J LJ I— Remarks 2111111111111111111111111111111111Jill 111111111116 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ------------- ------------- Reserved ---------------------- 67 I 2.0 169 70 U 3 71 I 72 73 � 74 751 I I I I I ( 180 ��----�� ' iN' Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 02:00 PM 07/03/29 06/06/01 Lithium Division Plant Exit Time/Date Permit Expiration Date NC Hwy 161 Bessemer City NC 28016 03:35 PM 07/03/29 10/08/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Rodney Stough Willis/ORC/704-868-7630/ Name, Address of Responsible Official/Title/Phone and Fax Number Enrique Bertran, /// ContactedNo Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Sonja Basinger MRO WQ//704-235-2202/ - 02 APQ )L Sign re f Management Q A Revi a Agency/Office/Phone and Fax Numbers Date �� Marcia llocco MRO //704-235-2204/� EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 Permit: NC0005177 Owner - Facility: Lithium Division Plant Inspection Date: 03/29/2007 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ❑ ❑ ■ ❑ Is the facility as described in the permit? ■ ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ ❑ ■ ❑ Is access to the plant site restricted to the general public? ■ Cl ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: The facility's permit is effective from June 1, 2006 through August 31, 2010. The facility was last inspected on January 20, 2006 by Wes Bell of this Office. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ ❑ ❑ ❑ Is all required information readily available, complete and current? ■ ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ■ ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ■ ❑ ❑ ❑ Is the chain -of -custody complete? ■ ❑ ❑ ❑ Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported CM ■ Are DMRs complete: do they include all permit parameters? ■ ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ ■ ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? ❑ ❑ ■ ❑ Is the ORC visitation log available and current? ■ ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ■ ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ■ ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ ■ ❑ Page # 3 iE Permit: NC0005177 Inspection Date: 03/29/2007 Owner - Facility: Lithium Division Plant Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Comment: DMRs were reviewed for the period of February 2006 through January 2007. The November 2006 DMR did not show effluent ethyl benzene and methyl chloride data for outfall #004; however, the lab data was present during the inspection. Please amend the November DMR with the above -noted data and resubmit. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ ❑ ❑ ❑ Judge, and other that are applicable? Comment: The facility appeared to be properly operated and maintained. Sulfuric acid is added (outfall #001) on an as -needed basis to maintain pH levels (6-9 sm.). Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? ■ Cl ❑ ❑ Is flow meter calibrated annually? ■ ❑ ❑ ❑ Is the flow meter operational? 01300 (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ ■ ❑ Comment: The facility's Electrical and Instrumentation Department last calibrated the outfall # 001 meter on 12/8/2006. The instantaneous flows for outfall # 004 are measured by a rectangular weir and staff gauge. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? ■ ❑ ❑ ❑ # Is the facility using a contract lab? MOOO Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? ■ ❑ ❑ ❑ Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ ■ ❑ Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? ❑ ❑ ■ ❑ Comment: On -site field analysis are performed under laboratory certification # 5023. Contracted lab services are performed by Pace Analytical certification # 12. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ ■ ❑ Is sample collected below all treatment units? ■ ❑ ❑ ❑ Is proper volume collected? ■ ❑ ❑ ❑ Is the tubing clean? Cl ❑ ■ ❑ Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? ❑ ❑ ■ ❑ Page # 4 Permit: NC0005177 Inspection Date: 03/29/2007 Owner - Facility: Lithium Division Plant Inspection Type: Compliance Evaluation Effluent Sampling Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: Grab samples are required by the facility's permit. Effluent Pipe Is right of way to the outfall properly maintained? Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes.are required) are they operating properly? Comment: Page # 5 Michael F. EaslerG`�#*- William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality January 24, 2006 Ms. Kimberly Weathers, Environmental Manager FMC Corporation, Lithium Division Post Office Box 795 Bessemer City, North Carolina 28016 Subject: Compliance Evaluation Inspection FMC Corp., Lithium Division NPDES Permit No. NC0005177 Gaston County, NC Dear Ms. Weathers: Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on January 20, 2006 by Mr. Wes Bell of this Office. Please advise the facility's Operator -in -Responsible Charge of our findings by forwarding a copy of the enclosed report to him. The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact Mr. Bell or me at (704) 663-1699. Sincerely, c \ 1 D. Rex Gleason, P.E. Surface Water Protection Regional Supervisor Enclosure cc: Gaston County Health Department Noce hCarolina Naturally North Carolina Division of Water Quality 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone (704) 663-1699 Customer Service Internet: h2o.enr.state.nc.us FAX (704) 663-6040 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I N 2 15I 31 N00005177 111 121 06/01/20 117 181 rl 191 SI 20I U LJ LJ LJ 1� Remarks 211 1 1 1 1 1 1 1 1 1 1 1 I I I i l l 1 1 I I I I I I 1 1 I I I I I I 1 1 1 1 1 1 I I I I 1 1 16 Inspection Work Days Facility Self -Monitoring Evaluation Rating 131 QA --------------------------- Reserved -------- ---------- 671 1.5 1 69 70) 4 71 72 73 � 74 751 I I I I I 11 80 u I --I Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) Lithium Division Plant 11:10 AM 06/01/20 03/11/01 Exit Time/Date Permit Expiration Date NC Hwy 161 Bessemer City NC 28016 12:53 PM 06/01/20 05/08/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Rodney Stough Willis/ORC/704-868-7630/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Kimberly Weathers,PO Box 795 Bessemer City NC 28016//704-868-5897/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit JW Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program 0 Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Wesley N Bell Vim- %�-(�" MRO WQ//704-663-1699 Ext.231/ la y 106 Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date Richard M Bridgeman MRO WQ//7047663-1699 Ext.264/ EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 Permit: NC0005177 Inspection Date: 01/20/2006 Owner - Facility: Lithium Division Plant Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ❑ ❑ ■ Cl Judge, and other that are applicable? Comment: The facility appeared to be properly operated and well maintained. Sulfuric acid is added to the outfall 001 influent (as -needed basis) to maintain the pH levels. Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ■ ❑ ❑ ❑ Is the facility as described in the permit? ■ ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ ❑ ■ ❑ Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ ❑ ❑ ❑ Is all required information readily available, complete and current? ■ ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ■ Cl ❑ ❑ Are analytical results consistent with data reported on DMRs? ■ ❑ ❑ ❑ Is the chain -of -custody complete? ■ ❑ ❑ ❑ Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ ■ ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? ❑ ❑ ■ ❑ Is the ORC visitation log available and current? ■ ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ■ ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ■ 11011 Page # 3 Permit: NC0005177 Owner - Facility: Lithium Division Plant Inspection Date: 01/20/2006 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ ■ ❑ Comment: DMRs were reviewed for the period of November 04 through October 05. No limit violations were reported. The compliance status was not checked on the July 05 DMR. The facility staff incorporate a commendable record keeping system. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? ■ ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ■ ❑ Comment: The effluents from both outfalls (001 and 004) appeared clear with no suspended solids or foam. The receiving stream did not appear to be negatively impacted. Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? ■ ❑ ❑ ❑ Is flow meter calibrated annually? ■ ❑ ❑ ❑ Is the flow meter operational? ■ ❑ ❑ ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ ■ ❑ Comment: The facility's Electrical and Instrumentation (E & 1) Department last calibrated/verified the flow meter (outfall 001) on 12/22/05. The flow meter is calibrated/verified annually. The instantaneous flows for outfall 004 are measured by a rectangular weir and staff guage. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? ■ ❑ ❑ ❑ # Is the facility using a contract lab? ■ ❑ ❑ ❑ Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? ❑ ❑ ■ ❑ Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ ■ ❑ Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? ❑ ❑ ■ ❑ Comment: On -site field analyses are performed under laboratory, certification #5023. Please refer to Mr. Chet Whiting's (Division's Laboratory Certification Unit) inspection report regarding the on -site laboratory practices. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ ■ ❑ Page # 4 Permit: NC0005177 Inspection Date: 01/20/2006 Effluent Sampling Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? Owner - Facility: Lithium Division Plant Inspection Type: Compliance Evaluation Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: The facility staff must ensure the 10-day interval between the collection of the 2/m effluent TSR samples is adhered to (February 05 DMR). Page # 5 7O�O� W A T�9pG C Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality December 15 2006-^*?"�"CES AND t� n1V1 _ >I_OFFICE 5023 YpORE` 71� Mr. Rodney S. Willis ` FMC Corporation, Lithium Division P.O. Box 795 DEC 1 9 200` Bessemer City, NC 28016- SUBJECT: Wastewater/Groundwater Laboratory Certification Renew Field Parameters Only WATER QI U'4«!�1TY� CTi Dear Mr. Willis: The Department of Environment and Natural Resources, in accordance with the provisions of NC GS 143-215-.3 (a) (10), 15 NCAC 2H .0800, is pleased to renew certification for your laboratory to perform specified environmental analyses required by EMC monitoring and reporting regulations 15 NCAC 2B .0500, 2H .0900 and 2L .0100, .0200, .0300, and 2N .0100 through .0800. Enclosed for your use is a certificate describing the requirements and limits of your certification. Please review this certificate to insure that your laboratory is certified for all parameters required to properly meet your certification needs. Please contact us at 919-733-3908 if you have questions or need additional information. Sincerely, Pat Donnelly Branch Manager Enclosure cc: Chet Whiting Mooresville Regional Office NNo` Carolina titra!!y Laboratory Section 1623 Mail Service Center Raleigh, NC 27699-1623 Phone (919) 733-3908 Customer Service Internet: www.dwalab.org Location: 4405 Reedy Creek Road Raleigh, NC 27607 Fax (919) 733-6241 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper Certificate No. 5023 STATE OF NORTH CAROLINA DEPARTMENT OF THE ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY LABORATORY CERTIFICATION PROGRAM In accordance with the provisions of N.C.G.S. 143-215.3 (a) (1), 143-215.3 (a)(10) and NCAC 2H.0800: Field Parameter Only ti'4 STATE CW �^Y an ry>s Q(1AM FMC CORPORATION, LITHIUM DIVISION Is hereby certified to perform environmental analysis as listed on Attachment 1 and report monitoring data to DWQ for compliance with NPDES effluent, surface water, groundwater, and pretreatment regulations. By reference 15A NCAC 2H .0800 is made a part of this certificate. This certificate does not guarantee validity of data generated, but indicates the methodology, equipment, quality control procedures, records, and proficiency of the laboratory have been examined and found to be acceptable. This certificate shall be valid until December31, 2007 Pat Donnelly 0. eery Attachment North Carolina Wastewater/Groundwater Laboratory Certification Certified Parameters Listing FIELD PARAMETERS ONLY ab Name: FMC Corporation, Lithium Division Certificate Number: 5023 address: P.O. Box 795 Effective Date: 01/01/2007 Bessemer City, NC 28016- Expiration Date: 12/31/2007 Date of Last Amendment: 'he above named laboratory, having duty met the requirements of 15A NCAC 2H.0800, is hereby certified for the measurement of the parameters listed below. CERTIFIED PARAMETERS NORGANICS ,ONDUCTIVITY Sid Method 2510E DISSOLVED OXYGEN Std Method 4500 O G )H Std Method 4500 H B This certification requires maintance of an acceptable quality assurance program, use of approved methodology, and satisfactory performance on evaluation samples. Laboratories are subject to civil penalties and/or decertification for infractions as set forth in 15A NCAC 2H.0807. August 29, 2006 Enrique Bertran FMC Corporation/Lithium Division Box 795 Bessemer City, NC 28016 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. e$, P: E Dimctes `N 1 "K]Silis of Waiei Quality AND NATUF� Rr%^nCaVll I F 6?W_1R:Z; ;T�)FFICF AUG 3 0 2006 Subject: Notice of Incomplete Discharge Monitoring Report NC0005177 WATERM^1.iY W CT114►' Dear Permittee: The purpose of this letter is to call your attention to problems with the recent submittal of the Discharge Monitoring Report (DMR) from your facility. As you may know, the data recorded on your DMR is keyed into the Division's database. Our data entry staff has informed me of problems with your recent DMR submittal. Until these problems have been corrected, your DMR will be considered incomplete. Please see the attached form along with a copy of the problem DMR for details regarding the DMR's deficiency. Incomplete or illegible DMRs affect our staffs ability to provide a timely and effective evaluation of DMR submittals. Please be aware that until the Division receives a corrected DMR, you may be considered noncompliant with your NPDES permit and 15A NCAC 02B .0506, and you may be subject to further enforcement action. Please take the necessary steps to correct the problems and submit two copies of the amended DMR within fifteen (15) days of the date of this letter to the following address: Attention: Michele Phillips Division of Water Quality Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Future DMR submittals with the same or similar problems will be unacceptable. If you have any questions about the proper completion of DMRs, please contact Michele Phillips at 919-733-5083 Ext. 534. Thank you for your assistance in this matter. Sincerely, Michele Phillips cc: Central Files No ` Carolina Ntura!!y N. C. Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Phone: (919) 733-7015 Customer Service Internet: http://h2o.enr.state.nc.us 512 N. Salisbury St. Raleigh, NC 27604 Fax: (919) 733-0719 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer ring Report DMR Month and Year: �� 4n 40 The Division of WaterQualitydeems the aforementioned DMR as incomplete due to the following reason(s): (Please seethe highlighted areas on the attached DMR for details.) ❑ The written values are illegible. ❑ The Average, Maximum, and/or the Minimum data points have been omitted. ❑ The Units of Measure have been omitted or are incorrect. ❑ The DMR Parameter Codes have been omitted. ►J Other: EFFLUENT .'0 NC 0005177 DISCHARGE NO. 001 MONTH July YEAR AME FMC CORPORATION/LITHIUM DIVISION CLASS II COUNTY GASTON JOOR IN RESPOSIBLE CHARGE (ORC) Rodney S. Willis GRADE II TIFIED LABORATORIES (1) PACE LABS (2) _ CHECK BOX IF ORC HAS CHANGED PERSON(S) COLLECTING SAMPLES Mail ORIGINAL and ONE COPY to: ATTN CENTRAL FILES DIVISION OF RATER QUALITY IG17 MAIL SERVICE CENTER RALEIGH, NC 27699-1617 1 OF 2 2006 PHONE 704-868-7630 Rodney Willis. David Carrigar GNATURE OF OPERATOR INRESPOSIBLE CHARG BY SIGNATURE, I CERTIFY THAT THIS REPORT IS ACCURATE AND COMPLETE TO THE BEST OF KNOWLEDGE Q ^' -� < U N v _ 7 `- = �' < Z _ * . F U O O 50050 00400 100300 00095 00530 00310 00610 00940 00925 00665 00600 THP3B TGP3B FLOW d t P Enter Parameter Coe Above Name and Units Below U) to Z ri z N p U E cn 2 (6 0 O o z + z O F 0 z co m M m EFF T IIvF ❑ a C) _ o U J F Q HRS HRS Y/N MGD units mg/1 umho #/day mg/1 ma/1 mg/1 mg/1 mg/1 mq/1 ChV% P or F 1 -- 0.001 N 0.160 2 ------ 0.00 N 0.160 31 7:30 8.00 Y 0.160 41 7:301 8.00 Y 0.158 51 7:301 8.00 Y 0.158 8.0 6.1 1422 3.6 <2.0 <0.1U 52 37.0 1 0.214 61 7:301 8.00 Y 0.161 7 .,7:30 8.00 YI > 0.158 81 0.00 N 0. 558 91 0.00 N 0.157 10 7:30 8.00 Y 0.154 11 7:30 8.00 Y 12 7:30 8.00 Y 0.150 8.1 6.6 88.3 13 7:301 8.00 Y 1 0.156 14 7:30 1 8.00 Y 1 0.156 15 --1 0.00 N 0.156 16 ----- 0.00 N 0.156 17 "6:00 8.00 B 0.171 18 6:00 8.00 B 0.173 19 6:00 8.00 B 0.173 7.9 6-2 2.9 0.86 20 6:00 8.00 B 0.174 21 6:00 8.00 B '0.174 22 ------ 0.00 N 0.174 23 --- 0.00 N 24 7:30 8.00 Y 0.168 25 7:30 8.00 Y 0.189 26 7:301 8.00 Y 0.189 8.0 6.1 27 7:30 8.00 Y, -"=s,0.184 a. 28 6:00 8.00 B 0.190 29 ,, --- 0.00 N 0.190 30 ------ 0.00 N 0.192 31 7:30 . _ 8.00 Y :';` 0.193 AVERAGE 0.168 6.3 1422 3.3 0.0 0.00 52 37.0 0.214 0.86 88.3 MAXIMUM 0193 " 8.1 6.6 1422 3.6 <2.0 <0.10 52 37.0--0.214 0.86 88.3 MINIMUM 0.150 7.9 6.1 1422 2.9 <2.0 <0.10 52 37.0 0.214 0.86 88.3 Comp. (Cj Grab (G? _ ._:� ont �: G G y; G -_. .� G . G- G - G G G G G Monthly Limit 0.615 6-9 >5.0 NA 333.9 30.0 1 NA 1 NA NA NA I NA 78% DEM Form MR-1 (01100) Facility Status: (Please check one of the following) i monitoring data and sampling frequencies meet permit requirements - (including weekly averages; if applicable) Compliant nitoring data and sampling frequencies do NOT meet permit requirements El Noncompliant The permittee shall report to the Director or the appropriate Regional Office any noncompliance that potentially threatens public health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. If the facility is noncompliant, please attach a list of corrective actions being taken and a time -table for improvements to be made as required by Part II.E.6 of the NPDES permit. "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who managed the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Box 795 Bessemer City, NC 28016 704-868-7650 enrique bertran(a)fmc.com 8/31/2010 Permittee Address Phone Number e-mail address Permit Expiration Date ADDITIONAL CERTIFIED LABORATORIES Certified Laboratory (2) Certification No. Certified Laboratory (3) Certification No. Certified Laboratory (4) Certification No. Certified Laboratory (5) PARAMETER CODES Certification No. Parameter Code assistance may be obtained by calling the NPDES Unit at (919) 733-5083 or by visiting the Surface Water Protection Section's web site at h2o.enr.state.nc.us/wgs and linking to the unit's information pages. Use only units of measurement designated in the reporting facility's NPDES permit for reporting data. * No Flow/Discharge From Site: Check this box if no discharge occurs and, as a result,there are no data to be entered for all of the parameters on the DN4R for the entire monitoring period. ** ORC On Site?: ORC must visit facility and document visitation of facility as required per 15A NCAC 8G .0294,,,'- *** Signature of Permittee: If signed by other than the permittee, then the delegation of the signatory authority must be on file with the state per 15A NCAC 2B .0506(b)(2)(D). Page 2 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources August 17, 2006 Enrique Bertran FMC Corporation/ Lithium Division PO Box 795 Bessemer City, NC 28016 Subject: Notice of Incomplete Discharge Monitoring Report NC0005177 Dear Permittee: Alan W. Klimek, P. E. Director Division of Water Quality AND NATURAL RESOURCES MOORESVILLE REGIONAL OFFICI AUG 18 2006 tie WATER QUALITY SECTION The purpose of this letter is to call your attention to problems with the recent submittal of the Discharge Monitoring Report (DMR) from your facility. As you may know, the data recorded on your DMR is keyed into the Division's database. Our data entry staff has informed me of problems with your recent DMR submittal. Until these problems have been corrected, your DMR will be considered incomplete. Please see the attached form along with a copy of the problem DMR for details regarding the DMR's deficiency. Incomplete or illegible DMRs affect our staffs ability to provide a timely and effective evaluation of DMR submittals. Please be aware that until the Division receives a corrected DMR, you may be considered noncompliant with your NPDES permit and 15A NCAC 02B .0506, and you may be subject to further enforcement action. Please take the necessary steps to correct the problems and submit two copies of the amended DMR within fifteen (15) days of the date of this letter to the following address: Attention: Michele Phillips Division of Water Quality Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Future DMR submittals with the same or similar problems will be unacceptable. If you have any questions about the proper completion of DMRs, please contact Michele Phillips at 919-733-5083 Ext. 534. Thank you for your assistance in this matter. Sincerely, Michele Phillips cc: Central Files NamNa` Carolina turally N. C. Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Phone: (919) 733-7015 Customer Service Internet: httpJlh2o.enr.state.nc.us 512 N. Salisbury St. Raleigh, NC 27604 Fax: (919) 733-0719 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer Notice of Incomplete Discharge Monitoring Report .Permit Number. NOD 0vS1'1 "7 4' Facility: M c- o r K4,h) nlj,-A Yi sr^ County: DMR Month and Year. The Division of Water Quality deems the aforementioned DMR as incomplete due to the following reason(s): (Please see the highlighted areas on the attached DMR for details.) ❑ The written values are illegible. ❑ The Average, Maximum, and/or the Minimum data points have been omitted. ❑ The Units of Measure have been omitted or are incorrect. ❑ The DMR Parameter Codes have been omitted. Other. d-e— 4 2�c EFFLUENT' 1 OF 2 0 NC 0005177 DISCHARGE NO: 001 NTH June YEAR 2006 E FMC CORPORATION/LITHIUM DIVISION CLAS II COUNTY GASTON R IN RESPOSIBLE CHARGE (ORC) Rodney S. iL GRADE II PHONE 704-868-7630 JtIED LABORATORIES (1) Pace Analytical Services (2) CK BOX IF ORC HAS CHANGED PERSON(S) COLLECTING SAMPLES Rodney Willis Mail ORIGINAL and ONE COPY to: ATTN: CENTRAL FILES DIVISION OF WATER QUALITY 1611 MAIL SERVICE CENTER RALEIGH, NC 27699-1617 BY SIGNATURE, I CERTIFY THAT THIS REPORT IS ACCURATE AND COMPLETE TO THE BEST OF KNOWLEDGE 50050 00400 100300 100095 00530 00310 00610 00940 00925 > U g * . FLOW Enter Parameter Code Above Name and Units EFF © E- Below D Q o N a INF ❑ � LIDZ Ao 0 2 ~ O m = Z c 0 og FW- CL v U CU P. 0 U HRS HRS YIN MGD units mg/I umho #/day mg/1 mg/1 mg/1 mg/1 1 7:30 — 8.00 .:Y',r Q.109 -... : 2 7:30 8.00 Y 0.108 3 0.00 : N 0.107':' 1 11 ! ! AVERAGE 0.1.13 6.7 1528 3.4 0.0 0.00 190 35 MAXIMU $-0� m �l528 �Z:o �0.1090 _. MINIMUM 0.088 7.7 5.9 1528 3.2 <2.0 <0.10 190 35 Comp R{C) Grab (G) . . wag -5157 Monthly Limit 0.615 9-9 >5.0 NA 333.9 30.0 NA NA NA DEM Form MR-1 (01100) Facility Status: (Please check one of the following) All monitoring data and sampling frequencies meet permit requirements (including weekly averages, if applicable) Compliant monitoring data and sampling frequencies do NOT meet permit requirements D Noncompliant �rt to the Director or the appropriate Regional Office any noncompliance that potentially threatens public health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. If the facility is noncompliant, please attach a list of corrective actions being taken and a time -table for improvements to be made as required by Part II.E.6 of the NPDES permit. "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who managed the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Enrique Bertran Permittee (P rint r type) 7 Signature of Permittee*** ate (Required unless submitted electronically) Box 795 Bessemer City, NC 28016 704-868-7650 enrique bertran@finc.com 8/31/2010 Permittee Address -Phone Number e-mail address Permit Expiration Date ADDITIONAL CERTIFIED LABORATORIES Certified Laboratory (2) Certified Laboratory (3) Certified Laboratory (4) Certified Laboratory (5) PARAMETER CODES Certification No. Certification No. Certification No. Certification No. Parameter Code assistance may be obtained by calling.the NPDES Unit at (919) 733-5083 or by visiting the Surface Water Protection Section's web site at h2o.enr.state.nc.us/was and linking to the unit's information pages. Use only units of measurement designated in the reporting facility's NPDES permit for reporting data. * No Flow/Discharge From Site: Check this box if no discharge occurs and, as a result, there are no data to be entered for all of the parameters on the DMR for the entire monitoring period. j� ** ORC On Site?: ORC must visit facility and document visitation of facility as required per 15A NCAC 8G .0204. Signature of Permittee: If signed by other than the permittee, then the delegation of the signaorauthoniy atustbt file with the state per 15A NCAC 2B .0506(b)(2)(D). Page 2 ALTI-K;WA 'ria NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director November 29, 2004 Kimberly Weathers FMC Corporation Post Office Box 795 Bessemer City, NC 28016 Subject: Renewal Notice NPDES Permit NC0005177 Lithium Division Plant Gaston County Dear Permittee: Your NPDES permit expires on August 31, 2005. Federal (40 CFR 122.41) and North Carolina (15A NCAC 2H.0105(e)) regulations require that permit renewal applications must be filed at least 180 days prior to expiration of the current permit. If you have already mailed your renewal application, you may disregard this notice. To satisfy this requirement, your renewal package must be sent to the Division postmarked no later than March 4, 2005. Failure to request renewal by this date may result in a civil assessment of at least $500.00. Larger penalties may be assessed depending upon the delinquency of the request. If any wastewater discharge will occur after August 31, 2005, the current permit must be renewed. Discharge of wastewater without a valid permit would violate North Carolina General Statute 143-215.1; unpermitted discharges of wastewater may be assessed civil penalties of up to $25,000 per day. If all wastewater discharge has ceased at your facility and you wish to rescind this permit, contact me at the telephone number or address listed below. Use the enclosed checklist to complete your renewal package. The checklist identifies the items you must submit with the permit renewal application. If you have any questions, please contact me at the telephone number or e-mail address listed below. Sincerely, Charles H. Weaver, Jr. NPDES Unit cc: Central Files Mooresville Regional Office, Water Quality Se NPDES File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 512 North Salisbury Street, Raleigh, North Carolina 27604 Phone: 919 733-5083, extension 511 / FAX 919 733-0719/charles.weaver@ncmail.net AND f:° ONMr<ly N IRCC - NOV 3 0 2004 PIA TEk NorthCarohna Naturallff An Equal Opportunity/Affirmative Action Employer - 50% Recycled/10% Post Consumer Paper NPDES Permit NC0005177 Lithium Division Plant Gaston County The following items are REQUIRED for all renewal packages: ❑ A cover letter requesting renewal of the permit and documenting any changes at the facility since issuance of the last permit. Submit one signed original and two copies. ❑ The completed application form (copy attached), signed by the permittee or an Authorized Representative. Submit one signed original and two copies. ❑ If an Authorized Representative (such as a consulting engineer or environmental consultant) prepares the renewal package, written documentation must be provided showing the authority delegated to any such Authorized Representative (see Part II.B.11.b of the existing NPDES permit). ❑ A narrative description of the sludge management plan for the facility. Describe how sludge (or other solids) generated during wastewater treatment are handled and disposed. If your facility has no such plan (or the permitted facility does not generate any solids), explain this in writing. Submit one signed original and two copies. The following items must be submitted by any Municipal or Industrial facilities discharging process wastewater: Industrial facilities classified as Primary Industries (see Appendices A D to Title 40 of the Code of Federal Regulations, Part 122) and ALL Municipal facilities with a permitted flow >_ 1.0 MGD must submit a Priority Pollutant Analysis (PPA) in accordance with 40 CFR Part 122.21. The ahove requirement does NOT apply to privately owned facilities treating 100% domestic wastewater, or facilities which discharge non process wastewater (cooling water, filter backwash, etc PLEASE NOTE: Due to a change in fees effective January 1, 1999, there is no renewal fee required with your application package. Send the completed renewal package to: Mr. Charles H. Weaver, Jr. NC DENR / Water Quality / NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 FWArF �O�O RpG Michael F. Easley Governor William G. Ross, Jr., Secretary >_ Department of Environment and Natural Resources aW. Klimek, P.E., Director 'Division of Water Quality July 28, 2004 i CERTIFIED MAIL RETURN RECEIPT REQUESTED AUG C Ms. Kimberly R. Weathers FMC Lithium PO Box 795 Bessemer City, North Carolina 28016 P ; a Subject: Evaluation of Copper and Zinc per DWQ's Copper and Zinc Action Level Policy FMC Lithium WWTP NPDES No. NC0005177 Gaston County Dear Ms. Weathers: This office has received a copy of your letter dated July 20, 2004 documenting FMC's actions to rule out copper and zinc as causative effluent toxicants. DWQ's Copper and Zinc Action Level Policy was triggered by the July and August 2003 Whole Effluent Toxicity test failures. An evaluation of reasonable potential to violate instream action levelsToll for these parameters was conducted by the NPDES Unit and NOVs dated September 23, 2003 and October 22, 2003 were sent to the facility. FMC informed the Division in correspondence dated November 14, 2003 of the Company's intent to conduct a Toxicity Identification Evaluation (TIE). The final report was due on or before July 22, 2004. Your July 20 letter indicates that no additional effluent toxicity permit limit violations occurred after August 2003. Our review of the facility's toxicity self -monitoring data confirms that no additional effluent toxicity permit limit violations occurred after August 2003. Please be reminded that FMC Lithium remains subject to the provisions of DWQ's Copper and Zinc Action Level Policy should additional effluent toxicity violations occur in the future (ie, two effluent toxicity permit limit violations occurring within the toxicity testing calendar quarter defined by the NPDES Permit). Please feel free to contact me or Kevin Bowden at (919) 733-2136 if you have any questions. Sincerely, Matt Matthews, Supervisor Aquatic Toxicology Unit cc: Rex Gleason ]�o r , , i, al Office Dave Goo c -NPDES Unit Susan Wilson-NPDES Unit Pretreatment Unit Kim Pierce, US EPA Region IV, Water Mgt. Div., 61 Forsyth St., SW, Atlanta, Georgia 30303 Aquatic Toxicology Unit Files Central Files 06EM Customer Service Environmental Sciences Branch 1621 Mail Service Center Raleigh, NC 27699-1621 JUL-26-2004 MON 10:17 AM ENV SCIENCES BRANCH FAX NO. 919 733 9959 P. 01 C,fsRTIUjED MAIL. lti?':i_IJft:l l 1 C:C'I..IP1' KFOUESTED July 20, 2004 North Carolina )Division of Water Quality F tivironmental Sciences Branch Aquatic Toxicology Unit 1621 flail Service Canter Raleigh, NC; 27609-1621 Atln: Mr. Matt Matthews St,perviior, Aquatic 'Toxicology Unit 'Ce CoC— ',5 PO V Re: Cu and Zn Action Level Policy —'toxicity Identification Evaluation FM Corporation — Lithium Division NP )RS Permit No. NCO005177 Gear Mr. Matthews: FMC: Corporation's I,ithiurn Division facility located in Bessemer City, NC ("FMC") is providing; WrittOn follow -'up to the November 14, 2003 letter addressed to you regarding the Cu and 7Tt Action Level Policy and the associated requirements. At that time, FMC selected the Toxicity Identification Evaluation ("T1F"') option, as presented by the'DWQ in Mr. 1), Rex Gleason's October 22, 2003 letter. The purpose of the planned TIF was to definitively rule out copper and/or zinc as causes of effluent toxicity in response to taxicity limitation violations in July and August of 2003.1-he DWQ specified that the 11I•? be completed and a report submitted by July 22, 2004. As required, FNIC continued quarterly chronic toxicity testing; but did not experience effluent toxicity. As a result, the TIL: process could not be started. Please accept this letter in lieu of a report_ If •you should have any questions or concerns, please contact me at 704-868-5897. RECEIVEL r• .)erly 'll. Weathe-Ts Environmental Manager JUL 7 0 2004 f.'r�ijr(� ttVn� aG1, AkTnsnhncnt Conrhuotlon Energy Fift-Gankols Gku+&Cemmlcs Groom !}LuD�kanKriunl— (r (C)4 _ ^w -- Po Box 705 Phone: 704.868.5300 liihiurn_Itd0@1MC.corl7 _ t<1 I,- Bessemer City, NC 28016 Fug: 704.868,5370 wvuw.fmcliihlnm.eain Michael F. Easley Governor ^ WOliam G Row,, 4r.,, Seareta y Department of En*6,6 eht'lrtrj Naturat.Resources Klimek, P,E., pirectdr. E �O0 �- Division of Water Quality July 28, 2004 CERTIFIED MAIL RETURN RECEIPT REQUESTED AUG 0 2 2004 Ms. Kimberly R. Weathers FMC Lithium WATER =0 MO PO Box 795 Bessemer City, North Carolina 28016 Subject: Evaluation of Copper and Zinc per DWQ's Copper and Zinc Action Level Policy FMC Lithium WWTP NPDES No. NC0005177 Gaston County Dear Ms. Weathers: This office has received a copy of your letter dated July 20, 2004 documenting FMC's actions to rule out copper and zinc as causative effluent toxicants. DWQ's Copper and Zinc Action Level Policy was triggered by the July and August 2003 Whole Effluent Toxicity test failures. An evaluation of reasonable potential to violate instream action levelsTotal for these parameters was conducted by the NPDES Unit and NOVs dated September 23, 2003 and October 22, 2003 were sent to the facility. FMC informed the Division in correspondence dated November 14, 2003 of the Company's intent to conduct a Toxicity Identification Evaluation (TIE). The final report was due on or before July 22, 2004. Your July 20 letter indicates that no additional effluent toxicity permit limit violations occurred after August 2003. Our review of the facility's toxicity self -monitoring data confirms that no additional effluent toxicity permit limit violations occurred after August 2003. Please be reminded that FMC Lithium remains subject to the provisions of DWQ's Copper and Zinc Action Level Policy should additional effluent toxicity violations occur in the future (ie, two effluent toxicity permit limit violations occurring within the toxicity testing calendar quarter defined by the NPDES Permit). Please feel free to contact me or Kevin Bowden at (919) 733-2136 if you have any questions. Sincerely, ,�*l cu - Matt Matthews, Supervisor Aquatic Toxicology Unit cc: John Lesley-Mooresvil e Regional Office Dave Goodrich-NPDES Unit Susan Wilson-NPDES Unit Pretreatment Unit Kim Pierce, US EPA Region IV, Water Mgt. Div., 61 Forsyth St., SW, Atlanta, Georgia 30303 Aquatic Toxicology Unit Files Central Files NCDEhl t Customer Service 800 623-7748 Environmental Sciences Branch 1621 Mail Service Center Raleigh, NC 27699-1621 (919) 733-2136 Nf A Michael F. , Governor � F>A William G. R Jr- Secretary North Carolina Department of Environment and Natural Resources Alan W. i:limel;, P. E. Director Di<isioa of Water Quality rJ -� Coleen H. Sullins Deputy Director D %ivoa of Water Quality DIVISION OF WATER QUALITY April 28, 2004 Ms. Darcel Walker Gaston County Assessors Office Personal Property Division P.O. Box 1578 Gastonia, NC 28053 Subject: Tax Certification TCS-407(Ad II) Wastewater Treatment - Abatement Facilities FMC Corporation, Lithium Division Gaston County, NC Dear Ms. Walker: Transmitted herewith is Tax Certification No. TCS-407(Ad II) covering wastewater treatment/abatement facilities at the FMC Corporation facility located on Highway 161 in Bessemer City, Gaston County, North Carolina. The facilities are described in plans on file with the Division of Water Quality and FMC Corporation, and are operated under NPDES Permit No. NC0005177. By letter dated March 4, 2004 (copy attached), Ms. Kimberly Weathers, Environmental Manager for FMC Corporation's Lithium Division, requested tax certification for the item listed in her letter (attached). An inspection conducted by Division of Water Quality staff on April 20, 2004 indicated that the Lithium Hydroxide reverse osmosis unit is used exclusively for waste disposal or to abate, reduce or prevent the pollution of waters in accordance with North Carolina General Statute 105-275.(8)(a). No6Carolina ,Naturally N. C. Division of Water Quality, Mooresville Regional Office, 919 North Main Street, Mooresville NC 28115 (704) 663-1699 Customer Service 1-87-7-623 6748 - qmxFr;v 90 "7711171111 Ms. Darcel Walker Page 2 April 28, 2004 1, d The Company may use this certification to obtain tax benefits in keeping with the appropriate Statutes. Sincerely, D. Rex Gleason, P. E. Water Quality Regional Supervisor Attachment Rut, 9- Michael F. Easley, Govemor William G. Ross Jr_ Secretary North Carolina Department of Environment and Natural Resources Alan A'. Klimel:. P. E. Director Dn1von of Water Quality Cohn H. Sullins_ Deputy Director Dr%ts a of Water Quality DIVISION OF WATER QUALITY April 28, 2004 Ms. Kimberly Weathers, Environmental Manager FMC Corporation Lithium Division Highway 161 P.O. Box 795 Bessemer City, N.C. 28016 Subject: Tax Certification No. TCS- 407(Ad II) Wastewater Treatment Abatement Facilities FMC Corporation, Lithium Division Permit No. NC0005177 Gaston County, NC Dear Ms. Weathers: Attached are two (2) copies of Tax Certification No. TCS407 (Ad II) covering the operation of wastewater treatment facilities at the subject facility. In your letter dated March 4, 2004, tax certification was requested for certain wastewater treatment/abatement facilities. An inspection indicated that the following wastewater treatment facilities are used exclusively for waste disposal or to abate, reduce or prevent the pollution of waters in accordance with North Carolina General Statute 105-275.(8)(a). 1. Lithium Hydroxide reverse osmosis unit. NorthCarolina ,Naturally N. C. Division of Water Quality, Mooresville Regional Office, 919 North Main Street, Mooresville NC 28115 (704) 663-1699 Customer Service 1-977-623.6748 Ms. Kimberly Weathers Page 2 April 28, 2004 The Company may use this Certification to obtain tax benefits in keeping with the appropriate Statutes. Attachment SBG A A Sincerely, D. Rex Gleason, P. E. Water Quality Regional Supervisor ; ?J3 "'A NOW o�o� w A r�9Q0 7 p 'C Michael F. Easley, Governor William G. Ross Jr_ Secretary North Carolina Department of Environnxnt and Natural Resources Alan W. Klunek. P. E. Director Division of Water Quality Coleen H. Sullins Deputy Director Division of Water Quality DEPARTMENT OF ENVIRONMENT, AND NATURAL RESOURCES MOORESVILLE TAX CERTIFICATION (Franchise/privilege; Amortization; Property) In accordance with the provisions of the General Statutes of North Carolina (G. S. 105-122(d), 105-130.10, 105-147(13), 105-275(8)), this is to certify that: FMC Corporation, Lithium Division Gaston County HAS BEEN ISSUED NPDES Permit No. NC0005177 by the North Carolina Division of Water Quality for the operation of wastewater treatment/abatement facilities consisting, in part, of the following: l . Lithium Hydroxide reverse osmosis unit. The Environmental Management Commission and the Department of Environment and Natural Resources have found that the treatment facilities: a. Have been constructed or installed; b. Comply with the requirements of the Commission; C. Are being effectively operated in accordance with the terms and conditions of the Permit, Certificate of Approval, or other document of approval issued by the Commission; and d. Have as their primary rather than incidental purpose the reduction of water pollution resulting from the discharge of wastewater. NorthCarolina ✓vawra!!y N. C. Division of Water Quality, Mooresville Regional Office, 919 North Main Street, Mooresville NC 28115 (704) 663-1699 Customer Service 1-877-623-6748 ems. '19 Issued at Mooresville, North Carolina this the 28`b day of April, 2004 by the directive of the North Carolina Environmental Management Commission and the North Carolina Department of Environment and Natural Resources. D. Rex Gleason, PT. Water Quality Regional Supervisor Mooresville Regional Office TCS-407 (Ad II) k- F7 DIVISION OF WATER QUALITY April 28, 2004 MEMORANDUM TO: D. Rex Gleason FROM: Samar Bou-Ghazale S a SUBJECT: Amended Tax Certification No. TCS-407(Ad II) NPDES No. NC0005177 FMC Corporation, Lithium Division Wastewater Treatment Facilities Gaston County, North Carolina This Office has conducted an on -site investigation confirming the construction and operation of wastewater treatment facilities at the FMC Corporation facility in Gaston County, North Carolina. The wastewater treatment facilities are operating under a valid NPDES Permit (No. NC0005177). The attached Tax Certification has been prepared for your signature. If you have any questions or require additional information, please advise. Attachment :C, March 4, 2004 Mr. Michael Parker NC DENR-DWQ Mooresville Regional Office 919 North Main Street Mooresville, NC 28115 ,i 1iCDEPT. OF ENVf;W++Mt:'1-%T / AND NATURAL RESOURCES Esv1Li ^tONAL OFFICE MAR 0 9 2004 Re: Tax Exemption Certifications for Capital Expenditures Dear Mr. Parker: WATE'�: SON FMC Corporation's Lithium Division facility located in Bessemer City ("FMC") is requesting a tax exemption for the following listed environmental equipment, for which capital expenditures were made between 1999 and 2001. This equipment has not been issued a Tax Certification Number. FMC applied for a number in February 2003. At that time, Mr. Samar Bou-Ghazale of your office explained that the equipment must be listed in an approved NPDES permit to be eligible for tax certification. FMC's NPDES Permit (NC0005177) was renewed effective November 1, 2003. The cover page and the supplemental documentation page describing this equipment from the renewed permit are enclosed for your convenience, The equipment is being used primarily for the reduction of water pollution resulting from the discharge of wastewater. • Lithium Hydroxide reverse osmosis unit $325,279 Your assistance in expediting this request is appreciated. FMC will file our annual tax report with the Gaston County Tax Office soon. If you should have any questions, please contact me at 704-868-5897. Veit 1 yours, - �c mb rly R. Weathers nvironmental Manager cc: Ms. Darcel Walker Business Listings Gaston County Tax Office PO Box 1578 Gastonia, NC 28053 Air Treatment ConstnK ia, Energy fine Chemkols Goss & Ceramics Grc m & Labrkoft Polymers Pad Water Traahw*M PO Box 795 Phone: 704.868.5300 lithium_info@tmc.com Bessemer City, NC 28016 Fax: 704.868.5370 www.fmclhhium.com MARKETS SERVED Q� I �Gri S f� l�- c August 13, 2003 Ms. Kimberly Weathers, Environmental Manager FMC Corporation, Lithium Division Highway 161, Box 795 Bessemer City, North Carolina 28016 Dear Ms. Weathers: / p'State F. Easley, Governor of North Carolina William G. Ross, Jr., Secretary DepartrretOrPnment and Natural Resources a4k } 41 AND N..QTi ,Aian'°f ► Ii 1', P.E., Director 1 '00R�' Divisi6ff' ater Quality AUCZQ2W3 WER QUAL,17j�MW Subject: Draft NPDES Permit Permit NC0005177 Bessemer City Plant Gaston County Enclosed with this letter is a copy of the draft permit for your facility. Please review the draft carefully to ensure thorough understanding of the conditions and requirements it contains. Changes to your existing permit are summarized below by outfall. outfall 001 • Deletion of Flow Tiers: The previous permit had effluent limitations corresponding to four operational schemes and thus four flows. As requested by the facility, all effluent limitations except those for a flow of 0.615 MGD have been deleted. • Instream Monitoring: As per the previous permit cover letter and a review of instream and effluent data, instream monitoring requirements have been deleted. • Deletion of Cr Monitoring: All chromium data was reported below detection. As such, the monitoring requirements for chromium has been deleted. • Reduction of Frequency for Zn and Cu: As per the previous permit cover letter and a review of effluent data, the monitoring frequency for zinc and copper has been reduced from monthly to quarterly. Outfall 004 • Reduction of TSR Frequency: In an effort to provide ease of O&M, the monitoring frequency for total suspended residue has been reduced from 2/month to monthly, consistent with the other 004 monitored parameters. Miscellaneous • Permit Expiration Date: The expiration date has been changed to August 31, 2005 in accordance with the Catawba River Basin permitting schedule. • Deletion of Package Plant Reference: During the previous permit cycle, all domestic wastewater was routed to the Bessemer City W`W P. The package plants have been decommissioned. 1617 MAIL SERVICE CENTER, RALEIGH, NORTH CAROLINA 2 7699-1617 - TELEPHONE 91 9-733-S083/FAX 91 9-733-071 9 VISIT US ON THE WEB AT http://h2o.enr.state.nc.us/NPDES - FPP r Permit No. NC0005177 i' FMC Lithium Page 2 Submit any comments to me no later than thirty days following your receipt of the draft. Comments should be sent to the address listed at the bottom of this page. If no adverse comments are received from the public or from you, this permit will likely be issued in October, with an effective date of November 1, 2003. If you have any comments, questions, or concerns regarding this draft permit, call me at (919) 733-5083, extension 508. Sincerely, Mark D. McIntire, P.E. NPDES Unit ,ffice / Water Quality Section it 'A Region 4 ;fin Permit NC0005177 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 145-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, is hereby author to receiving waters accordance with eff FMC Corporation o,discharge wastewater and stormwater from a facility locaied,.at ,. Lithium Division i On Highway 161 g Bessemer City Gaston County ! �signated as an unnamed tributary to Abernethy'Creek in the Catawba River Basin in !nt limitations, monitoring requirements,` and other conditions set forth in Parts I, II, III, and IV hereof. M .4 l i The permit shall become effective This permit and the authorization to discharge shall expire at midnight on August 31, 2005. Signed this day Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit NC0005177 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDE5 Permits issued to this facility, whether for operation or discharge are hereby revoked, and as of this issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. FMC Corporation is hereby authorized to: 1. Continue operation of an existing 0.615 MGD wastewater treatment facility consisting of reverse osmosis filtration, and an R dam? D pond located at FMC's Lithium Division on Highway 161, Bessemer City, Gaston County; 2. Conti nue-opFrat on ,of a stormw. Ater conveyance system and two sedimentation and polishing ponds; and i ? i t, 3. Discharge treated wastewater (outfall 001) and- stormwater, boiler l lowdown sieam condensate, and non -contact doling water (004) at the locations specified on the attached map -The receiving stream is an unnamed tributary to Abernethy Creek, a class'C water in the' Catawba River Basin. t t Y' M C._ I if lr ! i 4 I ,d•�illi3�"�* 4 / ,a e: Y��,�i�•,i .. r � �Jn a Canfi ie t x n r. > r1 , « e nA '♦i Cry' a jFp u i x � > t f � .•Y • Y j ,fit High 1 i v l "Ja0i O*-a P,Jr1d Outfall to U"1 ' u , r t i f rf 1 Y { S . FMC Lithium Division - NC0005177 USGS Quad Name: Bessemer City Lat.: 34049'53" Receiving Stream: UT Abernethy Creek Long.: 78°49'23" Stream Class: C Subbasin: Catawba - 030837 Facility Location • orth Not to SCALE Part I Permit NC0005177 SECTION A: FINAL LIMITATIONS AND CONTROLS (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - 001 Beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge treated industrial wastewater from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETER EFFLUENT LIMITATIONS MONITORING REQUIREMENTS Monthly Average Daily Maximum Measurement Frequency Sample Type Sample Location 1 Flow (NIGD) 0.615 Continuous Recording I or E BODs 30.0 mg/L 45.0 mg/L Monthly Grab E Total Suspended Residue 333.9 lbs/day 1001.7 lbs/day 2/Month Grab E Dissolved Oxygen Daily Average >_ 5.0 mg/L Weekly Grab E pH Between 6.0 and 9.0 Standard Units Weekly Grab E NH3-N Monthly Grab E Chloride Monthly Grab -. E Copper Quarterly Grab E Zinc Quarterly Grab '' E Total Nitrogen Quarterly Grab E Total Phosphorus Quarterly Grab E Conductivity Monthly Grab E Chronic Toxicityz Quarterly Grab E Footnotes: Sample Locations:I L Influent, E — Effluent. 2 Chronic Toxicity (Ceriodaphnia) @ 78%, January,`•Aptil, July, October; see=Part I;;A. (3) of this permit. THERE SHALL BE NO DISCHARGE OF FLOATING SOLIDS OR VISIBLE FOAM IN OTHER THAN TRACE AMOUNTS. Part I , Permit NC0005177 (2) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - 004 Beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge stormwater, boiler blowdown, steam condensate and non -contact cooling water from Outfall 004. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETER EFFLUENT LIMITATIONS MONITORING REQUIREMENTS Monthly Average Daily Maximum Measurement Frequency Sample Type Sample Location Flow (1\IGD)' Monthly Instantaneous Effluent Total Suspended Residue Monthly Grab Effluent PH Between 6.0 and 9.0 Standard Units Monthly Grab Effluent Conductivity Nlonthly Grab Effluent Chloride Monthly Grab E Footnotes: i Where no measurable discharge occurs, "no discharge" shall be clearly noted on the submitted monthly discharge monitoring report. One set of samples per year shall be collected during a discharge resulting from a representative storm event. Failure to- monitor stormevents in accordance, with the .specified .frequency .shall constitute a violation of this permit. For.each representative storm event, the total precipitation, storm duration, and total flow shall be recorded. Total flow shall be: (a) measured continuously; (b) calculated based on'`the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall;. or (c) estimated by the measurement of flow at 20 minute intervals during the rain event. "Sample Collected. During' a Representative Storm Event" shall be clearly . mark ed on the Discharge Monitoring Report to indicate the samples were taken during a representative storm event - THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE TREATMENT SYSTEM EXCEPT AS PRE - APPROVED ADDITIVES TO BIOCIDAL COMPOUNDS. THE PERMITTEE SHALL NOTIFY THE DIRECTOR IN WRITING NOT LATER THAN NINETY (90) DAYS' PRIOR TO INSTITUTING USE OF ANY ADDITIONAL BIOCIDE IN THE TREATMENT SYSTEM WHICH MAY BE TOXIC TO AQUATIC LIFE OTHER THAN THOSE PREVIOUSLY APPROVED BY THE DIVISION. SUCH NOTIFICATION SHALL INCLUDE COMPLETION OF BIOCIDE WORKSHEET FORM 101. THERE SHALL BE NO DISCHARGE OF FLOATING SOLIDS OR VISIBLE FOAM IN OTHER THAN TRACE AMOUNTS. SEE PART 1. SECTION C FOR ADDITIONAL STORiMWATER REQUIREMENTS. Part I Permit NC0005177 (3) CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 78%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of January, April, July, and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase 11 Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-]) for the months in which tests were performed, using the parameter code TGP313 for the pass/fail results and THP3B for the Chronic Value`, Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: Environmental Sciences Branch j North Carolina Division of Water Quality _..,> r 1621 Mail Service Center z Raleigh, North Carolina 27699-162t Completed Aquatic Toxicity Test Forms shall befiled with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the,report is made.,' Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Part I Permit NC0005177 SECTION B: SCHEDULE OF COMPLIANCE 1 . The Permittee shall comply with final effluent limitations by the effective date of the permit. 2. The Permittee shall at all times provide the operation and maintenance necessary to operate the existing facilities in accordance with Part II.C.2 of this permit. SECTION C: FINAL MONITORING REQUIREMENTS FOR STORMWATER DISCHARGES During the period 'beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater associated with industrial activity from outfall 004. Such discharges shall be controlled, limited, and monitored as specified below. Stormwater Pollution Prevention Plans The permittee shall develop and continue to update a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. The Plan shall be considered public information in accordance with Part III, Standard Conditions, Section E.10. of this permit. The Plan shall include, at a minimum, the following items: a. Site Plan: The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected to contribute to contamination of regulated stormwater discharges. The site plan shall contain the following: (1) A general location map,(USGS quadrangle map, or appropriately' drafted`: equivalent map), showing the facility's location in relation to transportation routes and surface waters, and the name of the receiving water(s) to which the stormwater outfall(s) discharges. If the discharge is to a municipal separate storm sewer system, the 'name of the municipality and the ultimate receiving waters., and accurate latitude and longitude, of the point(s) of discharge must be shown. (2) A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes and waste disposal practices. (3) ' A site map (or, series of maps) drawn to scale with the distance legend indicating location of industrial activities (including storage of materials, disposal areas, process areas, and loading _ and unloading areas), drainage structures, drainage areas for each outfall and activities occurring in the drainage area, building locations and impervious surfaces, the percentage of each drainage area that is impervious. For each outfall, a narrative description of the potential pollutants which could be expected to be present in the regulated stormwater discharge. (4) A list of significant spills or leaks of pollutants that have occurred at the facility during the 3 previous years and any corrective actions taken to mitigate spill impacts. (5) Certification that the stormwater outfalls have been evaluated for the presence of non- stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part 111, Standard Conditions, Section B.1 1. b. Stormwater Management Plan: The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and non-structural measures. The stormwater management plan, at a minimum, shall incorporate the following: (1) A study addressing the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Wherever practicable the permittee should consider covering storage areas, material handling operations, manufacturing or fueling operations to prevent materials exposure to stormwater. In areas where elimination of exposure is not practicable, the stormwater management plan shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination. Part I Permit NC0005177 (2) A schedule to provide secondary containment for bulk storage of liquid materials, storage of Section 313 of Title III of the Superftind Amendments and Reauthorization Act (SARA) water priority chemicals, or storage of hazardous materials to prevent leaks and spills from contaminating stormwater runoff. If the secondary containment devices are connected directly to stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices [which shall be secured with a locking mechanism] and any stormwater that accumulates in the containment area shall be at a minimum visually observed prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated. Records documenting the individual making the observation, the description of the accumulated stormwater and the date and time of the release shall be kept for a period of five years. (3) A narrative description of Best Management Practices (BMPs) to be considered such as, but not limited to, oil and grease separation, debris control, vegetative filter strips, infiltration and stormwater detention or retention, where necessary. The need for structural BMPs shall be based on the assessment of potential of sources contributing significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. (4) Inspection schedules of stormwater conveyances and controls and measures to be taken to limit or prevent erosion associated with the stormwater systems. C. Spill Prevention and Response Plan: The Spill Prevention and Response Plan shallincorporate a risk assessment of potential pollutant 'sources based on a materials inventory of the facility. Facility personnel (or team) responsible for implementing the plan shall he identified in the plan. A responsible person shall be on -site at all times' during facility operations that have the potential to contaminate stormwater runoff through spills`, or exposure of materials associated with the facility operations. i d. Preventative Maintenance and Good Housekeeping Program: A preventative maintenance program shall be developed.: The program shall document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and systems. 'Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. e. Training schedules shall be developed and training_ provided, at a minimum on an annual basis on proper spill response and cleanup procedures and preventative maintenance activities for all personnel involved in any of the facility's operations that have the potential to contaminate stormwater runoff. Facility personnel (or team) responsible for implementing the training shall be identified in the plan. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position(s) assignments provided. g. Plan Amendment: The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants via a point source to surface waters. The Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part 111, Standard Conditions, Section B.II.) to the Director that the changes have been made. h. Facility Inspections: Inspections of the facility and all stormwater systems shall occur at a minimum on a semiannual schedule, once in the fall (September - November) and once during the spring (April - June). The inspection and any subsequent maintenance activities performed shall be documented, recording date and time of inspection, individual(s) making the inspection and a narrative description Part I Permit NC0005177 of the facility's stormwater control systems, plant equipment and systems. Records of these inspections shall be incorporated into the Stormwater Pollution Prevention Plan. Visual monitoring as required in Part II, Section A.2. shall be performed in addition to facility inspections. Implementation: Implementation of the Plan shall include documentation of all monitoring, measurements, inspections, maintenance activities and training provided to employees, including the log of the sampling data. Activities taken to implement BMPs associated with the industrial activities, including vehicle maintenance activities, must also be recorded. All required documentation shall be kept on -site for a period of five years and made available to the Director or his authorized representative immediately upon request. 2. Visual Monitoring Visual monitoring requires a qualitative visual inspection of each stormwater outfall, regardless of representative outfall status, for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan and assessing new sources of stormwater pollution. No analytical tests are required. Visual monitoring of stormwater outfalls does not need to be performed during a representative storm event. Stormwater Discharge Characteristics Frequency' Monitoring Type2 Monitoring Location3 Color Semi -Annual Visual SDO Odor Semi-Annual Observation SDO Clarity Semi Annual Visual SDO Floating Solids Semi -Annual Visual SDO Suspended Solids ;Semi -Annual Visual SDO Foam Semi -Annual Visual SDO Oil Sheen Semi -Annual Visual SDO Other obvious indicators of stormwater Semi Annual Visual SDO NOTES: 1 Frequency: The. first visual monitoring event during the term of the permit must be performed during the initial analytical monitoring event. All subsequent visual monitoring will be performed twice per year, once in the spring and once in the fall. 2 Monitoring Type: Monitoring requires a qualitative observation of each stormwater outfall. No analytical testing or sampling is required. S Sample Location: Stormwater Discharge Outfall (SDO). SECTION D: STORMWATER DEFINITIONS Best Management Practices (BMPs) Schedules of activities, prohibitions of practices, maintenance procedures, and other management practices to prevent or reduce the pollution of waters of the United States. BMPs also include treatment requirements, operation procedures, and practices to control plant site runoff, spillage or leaks, sludge or waste disposal, or drainage from raw material storage. 2. Bulk Storake of Liquid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers having a total storage capacity of greater than 1,320 gallons. Part I Permit NC0005177 3. Point Source Discharge Any discernible, confined and discrete conveyance, including but specifically not limited to, any pipe, ditch, channel, tunnel, conduit, well, discrete fissure, container, rolling stock, or concentrated animal feeding operation from which pollutants are or may be discharged to waters of the state. 4. Runoff Coefficient The fraction of total rainfall that is not infiltrated into or otherwise retained by the soil, concrete, asphalt or other surface upon which it falls that will appear at the conveyance as runoff. 5. Secondary Containment Spill containment for the contents of the single largest tank within the containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event. 6. Section 313 Water Priority Chemical A chemical or chemical category which: a. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA).of 1986, also titled the Emergency.,Planning ,and Community Right -to - Know Act of 1986; b. Is present at or sabove thl-eshold levels at 4 facility subject to SARA title III, Sectiun 313 reporting requirements; and' l F 1 r C. That meet at least one of the Following criterta (1) Is listed in appendix D of 40 CFR part 122 on either Table 11 (organic priority pollutants), Table III :(certain metals, cyanides, and, phenols) pr Table IV (certain toxic pollutants and hazardous substances): a Is listed as a hazardous'substanee, pursuant'to„section 311(b)(2)(A) of the CWA at 40 CFR 116.4; or (3) is a pollutant for which EPA has published acute or chronic water quality criteria. 7. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 8. Significant Spills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR 110.10 and CFR 117.21) or section 102 of CERCLA (Ref: 40 CFR 302.4). 9. Stormwater Runoff The flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt. 77 { Permit NC0005177 The flow corresponding to the time period over which the sample collection occurs. The total flow calculated based on the size of the area draining to the outfall, the amount of the built -upon (impervious) surfaces within the drainage area, and the total amount of rainfall occurring during the sampling period. a Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. n x Al w� LL a 7d Ye R. r,: r e� Mik,'��'-� August 7,2003 NCDENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT FMC Corporation - NC0005177 Facility Information (1.) Facility Name: FMC - Lithium Division ........ ............... _ .. _. _........... --- 2. Permitted Flow MGD : ..__.._._.-........__._.........__........ ...... ............... .._._........ ._.._, 0.615 _..._...__...._..._...........__..... .. - - ....._.. - ...---- 6. Coup ...,...._......_....... -- ---- -- . Gaston (3.) Facility Class:_....__......_.._._._._. ___ (7.) Regional Office: _ (4.) Pretreatment Program: 1 NA _ ---__Mooresville---- (8) USGS Topo Quad: .... i F13SE (5.) Permit Status: Renewal 9. USGS Quad Name: ... Stream Characteristics (1.) Receiving Stream: - UT Abernethy Creek (7) Drainage Area (mi2) 1.4 2 Sub basin 03-08-37 --1 8 Summer 7 10 cfs -- ........... ..... _...... _ i 0.27 Stream Index Number: .............. ........_._......_._..._._ - 9. Winter 7 lU cfs 0.43 _(3. .......)......... ........_....._......_....._. __ (4.) Stream Classification: _.................. ---._._._..._._........._.... ---- �__+- _ _ C �. -- _..._)......_....._.._...._........._Q..__..._(_....._..)_..__^ ':: 10. 30 2 cfs : 0.58 -(- 1........Q..._....(......_._). - �- _(5. 3.03..(.d)...9Status: ...__)........_.........._._...__....._._.._..............._..__......- - i Not Listed — --.._._._._.__......._.............. (11 Avera a Flow cfs . 1 1.7 6. 305 Status: r - --._........ - - ... Supporting --').._....._..._............g...._....- ............._..(........_..� -- 12. IWC %: ..._.;_._._.._...__..__..... 1 78 1.0 Proposed Changes Incorporated into Permit Renewal Outfall 001 • Deletion of Flow Tiers: The previous permit had effluent limitations corresponding to four operational schemes and thus four flows. As requested by the facility, all effluent limitations except those for a flow of 0.615 MGD have been deleted. • Instream Monitoring: As per the previous permit cover letter and a review of instream and effluent data, instream monitoring requirements have been deleted. • Deletion of Cr Monitoring: All chromium data was reported below detection. As such, the monitoring requirements for chromium has been deleted. • Reduction of Frequency for Zn and Cu: As per the previous permit cover letter and a review of effluent data, the monitoring frequency for zinc and copper has been reduced from monthly to quarterly. Outfall 004 • Reduction of TSR Frequency: In an effort to provide ease of O&M, the monitoring frequency for total suspended residue has been reduced from 2/month to monthly, consistent with the other 004 monitored parameters. Miscellaneous • Permit Expiration Date: The expiration date has been changed to August 31, 2005 in accordance with the Catawba River Basin permitting schedule. • Deletion of Package Plant Reference: During the previous permit cycle, all domestic wastewater was routed to the Bessemer City WWTP. The package plants have been decommissioned. 77Ile NPDES Permit Fact Sheet — August 7, 2005 Page 2 2.0 Summary FMC Corporation, Lithium Div. NC0005177 This is a standard NPDES permit renewal for FMC Corporation's Lithium Division facility in Bessemer City, North Carolina. The facility operates organic chemical and inorganic chemical manufacturing lines. No wastewater is generated from the organic manufacturing processes. Furthermore, all sanitary wastewater is now sent to the Bessemer City WWTP. This facility operates two outfalls. Outfall 001 This outfall is from the R&D pond and discharges industrial wastewater (from the inorganic process). The process wastewater is treated by two reverse osmosis units. The osmosis reject is sent back into the plant where product is recovered and reused. Outfall 004 This outfall discharges non -contact cooling water, steam condensate, boiler blowdown, and stormwater. The outfall is just upstream of 001. Effluent from both outfalls mingles just prior to discharge to the unnamed tributary. As no effluent guidelines are applicable to the wastewater generated by this facility, effluent limitations for outfall 001 are BPJ. The existing TSS limitation was originally calculated using the inorganic chemicals guidelines (415) for the lithium carbonate portion of the manufacturing process. However, since this permit was renewed previously, the lithium manufacturing has been moved to South America. As the facility is not having problems meeting these limits and water quality problems don't appear to exist in the receiving stream, it is recommended that existing limits be maintained. 3.0 Compliance Summary A review of the facility's effluent data was conducted for the period January, 2001 through May, 2003. The facility had no permit violations. Effluent results have been extremely good with all reported values substantially lower than permit.limits. 4.0 Proposed Schedule for Permit Issuance Draft Permit to Public Notice: August 20, 2003 Permit Scheduled to Issue: October 6, 2003 5.0 State Contact Information If you have any questions on any of the above information or on the attached permit, please contact Mark McIntire at (919) 733-5083, extension 508. Copies of the following are attached to provide further information on the permit development: • Draft permit; Application package. NPDES Recommendation bv: Signature Date y NPDES Permit Fact Sheet — August 7, 2003 Page 3 Regional Office Comments: FMC Corporation, Lithium Div. NC0005177 Regional Recommendation by: Signature Date Reviewed and accepted by: Regional Supervisor: Signature Date NPDES Unit Supervisor: Signature Date State of North Carolina Department of Environment and Natural Resources Division of Water Quality 919 North Main Street Mooresville, North Carolina 28115 October 22, 2003 CERTIFIED MAIL RETURN RECEIPT REQUESTED 7001 2510 0004 8286 5184 Ms. Kimberly Weathers FMC Corporation -Lithium Division P.O. Box 795 Bessemer City, North Carolina 28016 SUBJECT: NOTICE OF VIOLATION Whole Effluent Toxicity (WET) Testing Copper and Zinc Action Level Policy NPDES Permit No. NC0005177 FMC Corp. — Lithium Division WWTP Gaston County Dear Ms. Weathers: This is to inform you that a review of your toxicity self -monitoring report form for the month of August 2003 indicates a violation of the toxicity limitation specified in your NPDES Permit. You should undertake necessary actions to eliminate or reduce effluent toxicity to acceptable levels. Previous correspondence was sent to you concerning implementation of the Division's Copper and Zinc Action Level Policy. The correspondence included prospective permit limits for copper and/or zinc and stated that the trigger for implementing the policy would be two or more WET limit violations which occur during a toxicity testing calendar quarter. Please note that the second WET limit violation has occurred and you must provide: a) Written notification indicating acceptance of the prospective copper and/or zinc permit limit. Notification is due by November 21, 2003. OR b) Written notification indicating your choice of option(s) 1-4 below. Notification is due by November 21, 2003. 1. Instream measurements of dissolved metal during low flow conditions that demonstrate compliance with the Action Level standard 2. A revision of the prospective permit limit using improved inputs that in concert with existing or additional monitoring data demonstrates compliance with the Action Level standard 3. Toxicity Identification Evaluation (TIE) results that definitively rule out copper and/or zinc as causes of effluent toxicity 4. Demonstration by an alternative method approved by the Division and EPA that copper and/or zinc is not the cause of toxicity 2 Written notification (a or b above) shall be sent to: North Carolina Division of Water Quality Environmental Sciences Branch Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Please note that if you choose item b) above, you will be given nine months to submit documentation that eliminates copper and/or zinc as causative effluent toxicants. Your final report should be comprehensive and include all data used to support your conclusion. The report is due by July 22, 2004. Three copies of the final report shall be submitted to: North Carolina Division of Water Quality Environmental Sciences Branch Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Failure to notify DWQ of your acceptance of a copper and/or zinc limit, failure to notify DWQ of your option selection or failure to make acceptable demonstration to DWQ that copper and/or zinc are not causative effluent toxicants within the stated time frames will result in reopening of the NPDES Permit to include copper and/or zinc numeric limitations, as appropriate. If the effluent is toxic, then we expect work to commence immediately with toxic effluent samples. Failure to initiate work with toxic effluent samples during the study period is unacceptable and will be considered a failure to make acceptable demonstration as cited above. We recommend a minimum of three separate sampling events during the nine month period to definitively rule out copper and/or zinc as causative effluent toxicants. Additional information regarding the Division's copper and/or zinc action level policy can be found at the following web site - http://w-ww.esb.enr.state.nc.us/. Click on the Aquatic Toxicology Unit and go to the prompt "AT Downloadable Files" located at the bottom of the page. If you have any questions concerning this correspondence, please contact me at (704) 663-1699 or Mr. Matt Matthews, Supervisor of the Aquatic Toxicology Unit at (919) 733-2136. Sincerely, D. Rex Gleason, P.E. Regional Water Quality Supervisor cc: Mooresville Regional Office Susan Wilson-NPDES Unit Madolyn Dominy-USEPA Region IV, Atlanta Federal Center, 61 Forsyth St., SW, Atlanta, GA 30303 Central Files Aquatic Toxicology Unit Files State of North Carolina Department of Environment and Natural Resources Division of Water Quality 919 North Main Street CERTIFIED MAIL RETURN RECEIPT REQUESTED Ms. Kimberly Weathers FMC Corporation — Lithium Division PO Box 795 Bessemer City, North Carolina 28016 Mooresville, North Carolina 28115 September 23, 2003 7001 2510 0004 8286 5627 SUBJECT: NOTICE OF VIOLATION Whole Effluent Toxicity (WET) Testing Copper and Zinc Action Level Policy NPDES Permit No. NC0005177 Lithium Division WWTP Gaston County Dear Ms. Weathers: This is to inform you that a review of your toxicity self -monitoring report form for the month of July 2003 indicates a violation of the toxicity limitation specified in your NPDES Permit. You should undertake necessary actions to eliminate or reduce effluent toxicity to acceptable levels. In addition, this correspondence contains important information on the Division's Copper and Zinc Action Level Policy which is triggered by two or more toxicity limit violations that occur during the toxicity testing calendar quarter specified by the toxicity testing special condition of your NPDES Permit. Attachments addressing policy implementation and a copy of the Division's Toxicity Reduction Guidance have been included with this Notice of Violation. You should initiate follow-up toxicity testing upon a single WET test failure which occurs during the toxicity testing calendar quarter. Your facility is currently monitoring for copper and/or zinc and the data indicate that the levels of copper/zinc in your effluent have the potential to cause an exceedance of the NC water quality action level for this (these) parameter(s) in your receiving stream during low stream flow conditions. The policy states that whenever a facility experiences two or more toxicity limit violations during a toxicity testing calendar quarter, the NPDES Permit will be modified to include numeric limits for copper and/or zinc UNLESS the permittee provides one or more of the following: 1. Instream measurements of dissolved metal during low flow conditions that demonstrate compliance with the Action Level standard 2. A revision of the prospective permit limit using improved inputs that in concert with existing or additional monitoring data demonstrates compliance with the Action Level standard 3. Toxicity Identification Evaluation (TIE) results that definitively rule out copper and/or zinc as causes of effluent toxicity 4. Demonstration by an alternative method approved by the Division and EPA that copper and/or zinc is not the cause of toxicity K The Division has evaluated your copper and/or zinc monitoring data. The Division has also developed a prospective NPDES permit limit based on your facility's instream waste concentration, the copper and/or zinc action level criterion and a translator procedure. Based on this data your prospective copper permit limit is 21 µg/L and your prospective zinc permit limit is 173 Mg/L. The permittee, upon experiencing two or more toxicity limit violations during a toxicity testing calendar quarter must either provide DWQ with: a) Written notification indicating acceptance of the prospective copper and/or zinc permit limit. Notification is due within 30 days after the date of the second WET Notice of Violation. OR b) Written notification indicating your choice of option(s) as noted on page one of this correspondence. Notification is due within 30 days after the date of the second WET Notice of Violation. DWQ approval of options 1-3 (previous page) is not necessary as the Division expects work to rule out copper and/or zinc as causative effluent toxicants to begin immediately upon the second WET permit limit violation. Written notification (a or b above) shall be sent to: North Carolina Division of Water Quality Environmental Sciences Branch Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Please note that if you choose item b) above, you will be given nine months to submit documentation that eliminates copper and/or zinc as causative effluent toxicants. Your final report should be comprehensive and include all data used to support your conclusion(s). Should the data indicate copper and/or zinc as the source of effluent toxicity or if the data are inconclusive as to copper and/or zinc's role as a toxicity source, then the NPDES Permit will be reopened and the metal limits specified above will be applied to the permit. The report is due nine months after the date of the second WET Notice of Violation. Three copies of the final report shall be submitted to: North Carolina Division of Water Quality Environmental Sciences Branch Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, North Carolina 27699-1621 You should consider submitting the above correspondence certified mail. Failure to notify DWQ of your acceptance of a copper and/or zinc limit, failure to notify DWQ of your option selection or failure to make acceptable demonstration to DWQ that copper and/or zinc are not causative effluent toxicants within the stated time frames will result in reopening of the NPDES Permit to include copper and/or zinc numeric limitations, as appropriate. Please note that your actions to notify DWQ of prospective limit acceptance or to notify DWQ of plan option(s) and subsequent submission of a plan are contingent upon two or more toxicity NPDES permit limit violations occurring during a toxicity testing calendar quarter. If the effluent is toxic then we expect work to commence immediately with toxic effluent samples Failure to initiate work with toxic effluent samples during the study period is unacceptable and will be considered a failure to make acceptable demonstration as cited above. We recommend a minimum of three separate sampling events during the nine month period to definitively rule out copper and/or zinc as causative effluent toxicants. Also note that the WET limit will remain in your NPDES permit regardless of whether metals are the source of effluent toxicity. The data resulting from your actions to disprove copper and/or zinc as sources of effluent toxicity will determine whether NPDES Permit limits will be assigned for these parameters. You are responsible for initiating actions to address these issues. You may consider entering into a Special Order by Consent (SOC) with DWQ. A SOC provides regulatory relief for specific NPDES permit limit violations and, if signed, will contain a requirement to conduct a Toxicity Reduction Evaluation. The SOC will contain a compliance schedule, stipulated penalties for failing to meet milestone activity dates and may contain upfront penalties to settle past permit limit violations. Additional information regarding the Division's copper and/or zinc action level policy can be found at the following web site - http://www.esb.enr.state.nc.us. Click on the "Aquatic Toxicology" Unit and go to the prompt "DOWNLOADS" located at the bottom of the page. This web site also contains EPA's "Toxicity Reduction Evaluation Guidance for Municipal Wastewater Treatment Plants." Section 4 of this document contains pertinent information on Toxicity Identification Evaluations. If you have any questions concerning this correspondence, please contact me at (704) 663-1699 or Mr. Matt Matthews, Supervisor of the Aquatic Toxicology Unit at (919) 733-2136. Sincerely, D. Rex Gleason, P.E. Regional Water Quality Supervisor ATTACHMENTS cc: Mooresville Regional Office (no attachments) Susan Wilson-NPDES Unit (no attachments) Pretreatment (no attachments) Madolyn Dominy-USEPA Region IV, Atlanta Federal Center, 61 Forsyth St., SW, Atlanta, GA 30303 (no attachments) Central Files (no attachments) Aquatic Toxicology Unit Files (no attachments) i COF W A TF9Q Michael F. Easley Governor William G. Ross, Jr.,Secretary > [ North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality February 21, 2003 Ms. Kimberly Weathers, Environmental Manager FMC Corporation Lithium Division Highway 161 P.O. Box 795 Bessemer City, N.C. 28016 SUBJECT: Tax Certification FMC Corporation, Lithium Division Permit Nos. NC0005177 & WQ0016124 Gaston County, North Carolina Dear Ms. Weathers: In response to your letter dated February 18, 2003, the subject facility has already been issued Tax Certification No. TCS 407 and TCS 407(Ad) by this Office, therefore, there is no need for another certification. Please note that maintenance items such as repairs and replacement equipment are covered under the original certification. If you have any questions concerning this matter, please do not hesitate to contact Mr. Samar Bou-Ghazale or me. Sincerely, /9' P�'� lxllele-� D. Rex Gleason Water Quality Regional Supervisor Attachment cc: Gaston County Health Department CusNMvice 1 800 623-7748 Mooresville Regional Office, 919 North Main Street, Mooresville, NC 28115 PHONE (704) 663-1699 FAX (704) 663-6040 AA! CERTIFIED MAIL RETURN RECEIPT REQUESTED February 13, 2003 Mr. Michael Parker NC DENR-DWQ Mooresville Regional Office 919 North Main Street Mooresville, NC 28115 Re: Tax Exemption Certifications for Capital Expenditures Dear Ms. Watkins and Mr. Parker: �s�ler-. ,- r„VlrSwtilYlc,.� AND NA1fi ���' _:� rbilRCES A00RES11 , FIGS FEB 18 2003 WATER �U-Ao i Y SECTIO FMC Corporation's Lithium Division facility located in Bessemer City ("FMC") is requesting a tax exemption for the following listed environmental equipment, for which capital expenditures were made between 1999 and 2001. The supplemental documentation page describing this equipment from the FMC NPDES renewal application submitted to your office in 2001 is enclosed for your convenience. All equipment is being used primarily for the reduction of water pollution resulting from the discharge of wastewater. Water Pollution Control NPDES Permit NC0005177: • Lithium Hydroxide reverse osmosis unit $325,279 Air Treatment Construction Energy Rine Clremkak Glass & Ceramics Greases & lubrkanh Polymers Pool Water Trea6nent PO Box 795, Hwy 161 Phone: 704.868.5300 IHhium_info@fmc.com Bessemer City, NC 28016 Fax: 704.868.5370 www.fmciithium.com Mr. l�iichael Parker NC DENR — DWQ — Mooresville February 13, 2003 Page 2 of 2 Your assistance in expediting this request is appreciated. FMC will file our annual tax report with the Gaston County Tax Office soon. If you should have any questions, please contact me at 704- 868-5897. Very truly yours, D mb R. —Weathers Environmental Manager cc: Ms. Darcel Walker Business Listings Gaston County Tax Office PO Box 1578 Gastonia, NC 28053 NPDES Application Form - Standard Form C Major Manufacturing or Commercial Facilities FMC Corporation NPDES Permit Renewal, March 2001 NC0005177 Supplemental Documentation Present Operating Status Installed wastewater treatment components 1. Reverse Osmosis (RO) treatment units Two RO units are in service with 1 each installed on the wastewater discharges of the Lithium Hydroxide (0-75 gpm), and Lithium Chloride (0-90 gpm) circuits and are used intermittently as production requirements dictate. Permeate from the RO units are discharged to the plant wastewater collection system. 2. Chlorine Neutralization Hydrogen peroxide is added to the discharge waters from the Lithium Hypochlorite particulate air scrubber for chlorine neutralization (average flow 50 gpm). 3. pH adjustment Wastewaters collected from floor area sump discharges, boiler blowdown, wet particulate air scrubber discharges, and stormwaters, along with items 1 and 2 above, are pH adjusted with sulfuric acid through a common collection prior to entering the Lower Pond. ' 4. Sedimentation and Retention Treatment The plant effluent waters enter into the northwest portion of the Lower Pond (18 surface acres) to allow for sedimentation and retention which completes the treatment prior to discharging to the receiving stream. Other wastewater components 5. Sanitary Waste All sanitary wastewaters and laboratory drains are discharged to the Bessemer City POTW. This represents a flow of approximately 8,000 to 15,000 gallons per day. 5of6 W AT FROG Michael F. Easley Governor co r William G. Ross, Jr.,Secretary >_ y North Carolina Department of Environment and Natural Resources Alan W. Klimek, Director / Division of Water Quality November 7, 2002 CERTIFIED MAIL RETURN RECEIPT REQUESTED 7001 2510 0005 0288 0364 Ms. Kimberly Weathers, Environmental Manager FMC Corporation - Lithium Division P.O. Box 795 Bessemer City, NC 28016 Subject: Notice of Violation - Effluent Limitations FMC Corporation - Lithium Division WWTP NPDES Permit No. NC0005177 Gaston County Dear Ms. Weathers: A review of the July 2002 self -monitoring report for the subject facility revealed a violation of the following parameter: Pipe Parameter 001 pH Reported Value 9.2 s.u. Limit <_ 9.0 s.u. FIN Remedial actions, if not already implemented, should be taken to correct any problems. The Division of Water Quality may pursue enforcement actions for this and any additional violations. If the violations are of a continuing nature, not related to operation and/or maintenance problems, and you anticipate remedial construction activities, then you may wish to consider applying for a Special Order by Consent. You may contact Richard Bridgeman of this Office for additional information. If you have questions concerning this matter, please do not hesitate to contact Mr. Bridgeman or me at 704/663-1699. Sincerely, D. Rex Gleason, P.E. VWater Quality Regional Supervisor cc: Point Source Compliance/Enforcment Unit ftm awl NCDENR — Customer Service 1 800 623-7748 Mooresville Regional Office, 919 North Main Street, Mooresville, NC 28115 PHONE (704) 663-1699 FAX (704) 663-6040 14 FMC Corporation Lithium Division Highway 161 Box 795 Bessemer City North Carolina 28016 704 868 5300 Fax 704 868 5496 fMC CERTIFIED MAIL RETURN RECEIPT REQUESTED July 5, 2002 North Carolina Department of Environment and Natural Resources Division of 'Water Quality 919 North Main Street Mooresville, NC 28115 Attn: Mr. Richard Bridgeman Re: FMC Corporation / Lithium Division / Bessemer City NPDES Permit No. NC0005177 Dear Mr. Bridgeman: A 4�MNURAt-P� ftilv^CRCSViLl VkE,31C,;AL In accordance with the provisions of Part R, Section C, Item 5, of NPDES Permit No. NC0005177, FMC Corporation's Lithium Division facility in Bessemer City ("FMC") is providing a written report concerning the upset experienced on July 3, 2002 and reported via a telephone voice mail message to Ms. Dee Browder of the Department of Environment and Natural Resources on the same day. NPDES Permit No. NC0005177 requires weekly monitoring of the effluent from FMC's Lower Pond (outfall 001) for pH and specifies that pH be greater than 6.0 and less than 9.0.On July 3, FMC sampled outfall 001 in accordance with those requirements and found a pH of 9.2. To further assess the potential impact of the discharge, FMC sampled pH at the downstream sample location and found pH to be 8.8 in the unnamed tributary, showing no adverse affects on the water quality of the stream. Nonetheless, FMC shut off the siphon discharge from the Lower Pond at approximately 11:20 A.M. on July 3. FMC has investigated the condition and attributes the high pH to vertical stratification in the pond. During the summer, the water at the surface of the pond is warmed and the density is decreased. Influent waters that are pH adjusted enter the pond at a greater density and sink below the upper layer causing temperature and pH to decrease with increasing pond depth. Measurements taken at the pond show the temperature at the surface of the pond is 29.1 °C with a pH of 9.2, compared to a much cooler temperature of NCDENR — Mr. Richard Bridgeman July 5, 2002 - Page 2 24.2°C and a pH of 7.6 at 10 feet below the pond's surface. The siphon discharge pulls from the upper layers of the pond. FMC continues to monitor pH in the pond. When pH stabilizes, FMC will begin discharging again and confirm that pH in the 001 effluent is between 6.0 and 9.0. Due to the upset condition and no flow from the 001 effluent, FMC expects that the sample for aquatic toxicity will not be collected this month. If the effluent discharge is restarted this month, the required sampling will be conducted. FMC affirms that the high pH in its 001 effluent is the effect of an upset. Consistent with the conditions necessary to demonstrate an upset, as enumerated in NPDES Permit No. NC0005177: (1) the cause of the upset has been identified; (2) the facility was being properly operated; (3) notice has been made in accordance with the NPDES permit, and (4) FMC has undertaken reasonable steps to minimize or prevent any discharge which has a reasonable likelihood of adversely affecting human health and the environment. If you have any questions, please contact Rodney Willis at 704/868-7630. Plant Manager cc: Mr. Kevin Bowden Environmental Sciences Branch NC Division of Environmental Management Division of Water Quality 1621 Mail Service Center Raleigh, NC 27699-1621 FINI Corporatiori I^ C. DEPT. OF NATURAL RESOURCES AND �; v INI 'i`` �1►jMUNITY DEVELOPMENT 734 836� ;,.30C Fa:.x 7G ... JUL 2 4 1993 EpyIRONi�ENT A � July 8, 1993 IMP if �U Mr. Randy Jones Permits and Engineering; Water Quality Section A? Division of Environmental Management.;`' P.O. Box 29535 Raleigh, NC, 27626-0535 Dear Mr. Jones: Several months ago the Water Quality people in Mooresville determined that the two re -circulating water =+ systems at our chemical manufacturing plant need to be permitted as non discharge recycle units. An application and four copies for this permitting is enclosed. This should take care of the need for five copies of each engineering document. Please note the following: 1. These are two long -existing systems. Earlier determinations by your Department were that such permitting was not required because we do have here at the plant an NPDES Permit No. NC0005177 for the treatment and discharge of process wastewater. We also have pending an application for a stormwater permit. 2. One is a system of two ponds where air pollution scrubber water at our ore decrepitation kiln is re -circled from the scrubber to one of the two ponds. When one pond is filled with solids, the other of these two is switched in and the filled pond is cleaned of solids. 3. The other is a Chemical Plant Water Recycle Lake. 4. Analytical data is presented for both of these systems. We believe that this information is accurate for our current usages. f 11 Page 2 08-JUL-93 5. Following your telephoned suggestion on June 17, we are sending only one check for $400.00 to cover the permitting of these three ponds under a single permit. Separate applications are filled out for the kiln scrubber ponds and the chemical plant water recycle pond because there are some differences in the two systems. Please let us know if it is determined that separate permitting and an additional $400.00 is required. Please contact me if you have questions. Sincerely yours, Arthur S. Gillespie, Jr. Environmental Manager cc. J. E. McLeod G. W. Matthews G. R. Scott R. Ahuja Rex Gleason- Mooresville �kt. State of North Carolina Department of Environment, Health, and Natural Resources Division of Environmental Management Non -Discharge Permit Application (PHIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGPNAL) RECYCLE FACILITIES I. GENERAL INFORMATION: Kiln Scrubber Ponds (2) 1 I] 3 Applicant (corporation, individual, or other): FMC CornorationiLithium Division Print Owners or Signing Official's Name and Title (the, person who is legally responsible for the facility and its compliance): JJ �eod Mailing Address: Box 795 City: Bessemer City — State: NC Zip: ?R0__ 6 Telephone No.: 7( 04 ) 868-5400 4. Project Name (subdivision, facility, or establishment name per-atho al Agre°mentsnetc.)th project name on plans/specs., letters of flow acceptance, Chemical Manufacturing Plant [. Application Datc: June 22 1993 6. Fee Submitted: � 40_ 0.00 7. County where project is located: Gaston Longitude 81018' w of recycle facility I&Cation S. LaN titude: 350 17' Lon g II. PERMIT INI`OP.MATION: 1 . Permit No. (will be completed by DEM): _ rcncwal*; modification. 2. Specify whether project is: ___X .__new'; l; ant signature *If renewal, complete only sections I, II, III, cS aPP h) Eng -- (on pg.6). Submit only pgs. 1, -, 6 (orig inal and 3 copies of each). ineer (on p .6 not brni.t 0 for renewal. New application for existing ponds. sig 3. If this application is being submitted as a result of a renewal or modii!cation to Pin existing permit, list the existinb perm it number _ NSA--- and issue 4. Slwcify whether the applicant is public or X PnVMc. FORM: RFAC 4191 Uagc 1 of 7 III. INFORMATION ON WASTEWATER: 1 nva.. L \1( 7 • f 1. Nature of Wastewater: 100 % Industrial; % Domestic; Rio Comrncrcial; Other waste (specify): 2. Please provide a one or two word description specifying the origin of the wastewater, such as school, subdivision, hospital, commercial, industrial, apartments, etc.: Chemical Manufacturing Plant 3. Volume of recycle water generated by this project: 187,200 gallons per day 4. Explanation of how recycle water volume was deterrriired: Figure taken from Air Scrubber Permit specification. 5. Brief project description: Dust and fluorides are water scrubbed from the exhaust stack from a spodumene ore decrepitation kiln. IV. DESIGN INFORMATION N 3 4. Provide a brief listing of the components of the recycle facilities, including dimensions, . capacities, and detention times of tanks, pumping facilities, high water alarms, filters, ponds, lagoons, etc.: The impoundments consist of two (2) 1.1 acre onds__af recirculating scrubbing water. Only one is used at a time. When one of the ponds is filled with solids, the sciubbing a the other pond while the filled pond is dredged. Narne of closest downslope surface waters: Tributary to Abernathy Creek in the Crowders Creek and Catawba River Basin. Classification of closest downslope surface. waters: (as established by the Environmental Management Commission &. specified on page 4 of this application). If a power failure at the facility could impact waters classified as WS, SA, B, or SB, describe which of the measures are being implemented to prevent such impact, as required in 15A NCAC 2H .0200: Power failure would not impact the water The facilities must conform to the following buffers (and all other applicable buffers): a) 400 feet b-_rwccn a lagoon and any residence under scpa,-atc ownership; b) 100 feet berwcen a surface sand filter and any residence under separate ov-nership; c) 100 feet between recycle facilities and a water supply source; d) 50 fe:a bc:wecn the recycle facilities and property lines; LJ 2of7 r t%v A- J, %ter W + 6. If any of the buffers specified in no. 5 above are not being met, please explain how the proposed buffers will provide equal or better protection of the Waters of the State with no increased potential for nuisance conditions: All buffer re uirements are met. 7. Are any components of the recycle facility located within the 10 -year flood plain? yes; X no. If yes, briefly describe the protective measures being taken to protect against flooding. THIS APPLICATION PACKAGE WILL NOT BE ACCEPTED BY THE DIVISION OF ENVIRONMENTAL MANAGEMENT UNLESS ALL OF THE APPLICABLE ITEMS ARE INCLUDED WITH THE SUBMITTAL Required Irene . a. One original and three copies of the completed and appropriately executed appbcat*on form. b. The appropriate permit processing fee, in accordance with 15A NCAC 2H .0205(c)(5). C. Five sets of detailed plans and specifications signed and sealed by a North Carolina Professional Engineer. The plans must include: a general location map, a site map which indicates where any borings or hand auger samples were taken, along with buffers, structures, and property lines. Each sheet of the plans and the first page of the specifications must be signed and sealed. d. For industrial wastewater, a complete chemical analysis of the typical wastewater must be provided. The analysis may include, but shall not be limited to, Total Organic Carbon, BOD, COD, Chlorides, Phosphorus, Nitrates, Phenol, Total Trihalomethanes, TCLP analysis, Total Halogenated Compounds, Total Coliforms, and Total Dissolved Solids. C. If lagoons are a part of the facilities and the recycle water is industrial, provide a hydrogeologic description of the subsurface to a depth of 20 feet or bedrock, whichever is less. The number of borings shall be sufficient to define the following for the area underlying each major soil type at the site: significant changes in lithology, the vertical permeability of the unsaturated zone, the hydraulic conductivity of the saturated zone, and the depth of the mean seasonal high water table. f. - Five copies of all reports, evaluations, agreements, supposing calculations, etc., must be submitted as a pan of the specifications which are signed and sealed by a North Carolina Professional Engineer. Although certain portions of this required submittal must be developed by other professionals, inclusion of these materials under the signature and seal of a North Carolina Professional Engineer signifies that he has reviewed this material and has judged it to be consistent with his proposed design. g. Five copies of the existing permit if a renewal or a modification. 3of7 tJ rAV L. — %-I/ a TO: REGIONAL WATER QUALITY SUPERVISOR Plcase provide me with the classification of the surface waters identified in number 5 below and on the attached reap segment: Namc of surface waters: Unnamed Tributary to Abernathy Creek and Crowders Creek in the Catawba River Basin Classification (as established by the Environmental Management Commission): Ptoposed Classification, if applicable: Signature of regional office personnel: INSTRUCTIONS TO ENGINEER Date: In order to determine whether provisions for dual or standby power may be required for the subject facility, the classification of the closest downslope surface waters (the surface waters that any overflow from the facility would flow toward) must be determined. You are required to submit this form, with items 1 through 10 completed, to the appropriate Division of Environmental Management Regional W.atc.r Quality Supervisor (see attached listing). At a minimum, you must include an 8.5" by 11".copy of the portion of a 7.5 minute USGS Topographic Map which shows the subject surface waters. You must identify the loca.don of the facility and the closest downslope surface waters (waters for which you are requesting the classification) on the submitted map copy. The application may not be submitted until this form is completed and included with the submittal. 1. Applicant (corporation, individual, or Other): FMC Corporation, Lithium Divi 2. Name and Complete Address of Engineering Finn: Rust Environment and Infrastructure, Inc., 2 Market Plaza Way City- Mechanicsburg State: PA Zip: 17055 Telephone No. (717) 795-8001 3. Project Name: Ki In Scrubber Ponds 4. Storage Facility Volume: 2,500•,000 gallons each of tr$o ponds. 5. Namc of closest do-xnslopc surface waters: Unnamed Tributary of Abernathy and Crowders Creek in the Catawba River Basin. 6. Counry(s) where project and surface waters are located: Gaston 7. Map name and date: 2E55CW1E R (-,(Tr, INC 197 8. North C rolina Professional Engineer's Registration No. T- 1435 9. Print Name of Engineer Dtiw,D W,-- 10. Seal and Signature (specify date): 4of7 T i 43� �l �EM4vFZA2Y l�cRn^�T �� DIVISION OF ENVIRONMENTAL MANAGEMEN"T REGIONAL OFFICES (4191) Asheville Regional WQ Super. Washington Regional WQ Super. Raleigh Regional WQ Super 59 Woodtin Place Asheville, NC 28802 P O Box 1507 3800 Barrett Dr., Suite 101 704/251-6208 Washington, NC 27889 Raleigh, NC 27609 919/9 46-6481 9191733-2314 . Avery Macon Buncombe Madison Beaufort Jones Bertit Chatham Nash BLukr, McDowell Lenoir Camden Martin Durham Nord,ampton Caldwell Mitchell Chowan Pamlico Edgecombe Orange Franklin Person Cherokee Polk Craven Pasquotank Granville Vance Clay Rutherford Cturituck Perquimans Halifax Graham Swain Haywood Transylvania Dare Pit( Gates Tyrell .Wake Johnston Warms Henderson Yancy Greene Washington Lee Wilson Jackson Hertford Wayne Hyde Fayetteville Regional WQ Super Wachovia Building, Suitt 714 Fayetteville, NC 28301 919/486-1541 Mooresville Regional WQ Super 919 North Main Street Mooresville, NC 28115 704/663-1699 Wilmington Region. WQ Super. 127 Cardinal Drive Extension Wilmington, NC 29405-3845 919/395-3900 Anson Blades Moore Robeson Alexander Mecklenburg Bnmwick New Hanover Cumberland Richmond Cabarrus Catawba Rowan Stanly Carteret Onslow Hameu Sampson Gaston Union Columbus Pender Duplin Hoke Scotland Ircdell Cleveland Montgomery Lincoln Winston-Salem Regional WQ Super. 8025 North Point Boulevard, Suitt 100 Winston-Salem, NC 27106 919/761-2351 A17-Mance Rockingham AveShany Randolph Ask Stokes Caswell Surry Da\idson Watauga Davie Wilkes Forryth Yadkin Guilford 5 of 7 L� Name and Complete Add-ess of Engineering FL-m: Rust Environment and Infrastructure, Inc., 2 Market Plaza Way City: Mechanicsburg State: PA Zip: 1705S Telephone No. _ ..i 717) 795-8001 Professional Engineer's Certification: I, ^Dr.v,o w, attest that this application for r'or,00rCL y',on has been reviewed by me and is accurate and complete to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations. Although certain portions of this submittal package may have been developed by other professionals, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent vvith the proposed design. North Carolina Professional Enzi Print Name of Engineer .cr's Registration -No. ��y�s via 10 G.Ju e - � Seal and Signature (specify date): A)o/zrH T fOPo,?RA'f P,ef,iT A T-1113.5 TrY 6 /973 10j4AVII�_ Applicant's Certification: 1, J. E. McLeod , attest that this application for Recycle Water Pnds (2) for Kiln Scrubber _ has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application arc not completed and that if all required supportinc, information nd attachments arc not incl dcd, this application package «xill be returned as incomplete Signature _� Date INF�,T I PL E hPP T15ENVEAGE,NCLUDING ALL SUPPORTING ,f ' TIOA' AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF ENVIRONMENTAL MANAGLNIENT NVATER QUALITY SECTION PERMITS AND ENGINEERENIG UNIT POST OFFICE BOX 29:35 512 NORTH SALiSBURY STREET RALEIGH, NORTH CAROLINA 27626-OS35 TELEPHONE NUtIBER: 919;733-5053 6of7 >> PERMIT APPLICATION PROCESSING FEES (effective October 1, 1990) — CATEGORY NEW APPLICATIONS/ RENEWALS WTI'f-IOUT MODIFICATIONS MODIFICATIONS > 1,000,000 GPD Industrial -- $400 Domestic/Cooling Water $400 10,001 - 1,000,000 GPD Industrial $400 Domestic/Cooag Water $400 1 001 - 10 000 GPD Industrial $400 Domcstic/Cooling Water $400 < or = 1,0W GPD and Single Family Dwelling $240 Sludge < or = 300 Acres $400 Sludge > 300 Acres $120.. $250 $250 Sewer Extensions (nondelegated) $400 0 Sewer Extensions (delegated) $200 0 Closed -Loop Recycle or Evaporative $400 $200 NOTE: The Fees for Soil Remediation Projects are the same as for Sludges. Under the Sewer Extension Fee, "delegated to municipalities" applies only to those governmental jurisdictions that have specific delegation review authority, as granted by, the .Division of Environmental Management. 7 of 7 �i State of North Carolina Department of Environment, Health, and Natural Resources Division of Environmental Management Non -Discharge Permit Application (I'I11S FORM MAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL) RECYCLE FACILITIES I. GENERAL INFORMATION: Chemical Plant Water Recycle Lake 1. Applicant (corporation, individual, or other): FMC Corporation/Lithium Division 2. Print Owners or Signing Official's Name and Title (the person who is legally responsible for the facility and its compliance): J. E. McLeod Plant Manager 3, iling Address: Box 795 City: Bessemer City State: N . C - Zip: 28016 Telephone No.: 704 868-5400 — 4. Project Name (subdivision, facility, or establishment ac emtancnaOperationaldAgrecrnentsnetc.): project name on plans/spect with s., letters of flowp Chemical Plant Water Recycle Lake 5. Application Date: 6-22-93 6. Fee Submitted: $ 40-�- 7. County where project is located: Gaston - - 8. Latitude: 35017' A-" Longitude 81018' W of recycle facility location 11. PERMIT INFORMATION: 1 . Permit No. (will be completed by DEW X renewal'; __ modification. 2. Specify whether project is: 1; •ant signature *If renewal, complete only sections 'la�ndl3�copiespof each). Engineer (on pg.6). Submit only pis. 1, " 6 (original signature not required for renewal. * New Permit for Existing Pond. 3. mitted as a result of a renewal or modification to an If this application is being sub existing perrut, list the existing permit number -- and issue dale--- _public or X pnvatc. 4. Specify whether the applicant is FORM: RFAC 4/91 Page 1 of 7 III. INFORMATION ON WASTEWATER: 1. Nature of Wastewater: % Domestic; % Commercial; 100 % Industrial; % Other waste (specify): 2. Please provide a one or two word description specifying the origin of the wastewater, such as school, subdivision, hospital, commercial, industrial, apartments, etc.: Chemical Manufacturing Plant 3. Volume of recycle water generated by this project: 7,300 gallons per day 4. Explanation of how recycle water volume was determined: Actual measured recycle water averaged 5.03gpm for Jan. -May 1993. 5. Brief project descript-ion: Mostly cool i ng tower water. IV. DESIGN INFORMATION l . Provide a brief listing of the components of the recycle facilities, including dimensions, capacities, and detention times of tanks, pumping facilities, high water alarms, filters, ponds, lagoons, etc.: 4 acre recycle lake depth is thought to average 17.5 ft. The volume is therefore about 23 million gallons. 2. Name of closest downslope surface waters: Unnamed tributary to Abernathy and Crowders Creek in the Catawba River Basin. 3. Classification of closest downslope surface. waters: (as established by the Environmental Management Commission & specified on page 4 of this application). 4. If a power failure at the facility could impact waters classified as WS, SA, B, or SB, describe which of the measures are being implemented to prevent such impact, as required in 15A NCAC 2H .0200: N/A 5. The facilities must conform to the following buffers (and all other applicable buffers): a) 400 feet between a lagoon and any residence under separate ownership; b) 100 feet between a surface sand filter and any residence under separate oN--ncrship; c) 100 feet between recycle facilities and a water supply source; d) 50 feet between the recycic facilities and properry lines; 2of7 (-J 6. If any of the buffers specified in no. 5 above are not being met, please explain how the proposed buffers will provide equal or better protection of the Waters of the State with no increased potential for nuisance conditions: Buffer rPQuirPmen1 are met. The lake is very nearly 50 feet from Highway 161. 7. Are any components of the recycle facility located within the 100-year flood plain? yes; no. If yes, briefly describe the protective measures being taken to protect against flooding. THIS APPLICATION PACKAGE WILL NOT BE ACCEPTED BY THE DIVISION OF ENVIRONMENTAL MANAGEMENT UNLESS ALL OF THE APPLICABLE ITEMS ARE INCLUDED WITH THE SUBMITTAL Required Irems . a. One original and three copies of the completed and appropriately executed application form. b. The appropriate permit processing fee, in accordance with 15A NCAC 2H .0205(c)(5). C. Five sets of detailed plans and specifications signed and sealed by a North Carolina Professional Engineer. The plans must include a general location map, a site map which indicates where any borings or hand auger samples were taken, along with buffers, structures, and property lines. Each sheet of the plans and the first page of the specifications must be signed and sealed. d. For industrial wastewater, a complete chemical analysis of the typical wastewater must be provided. The analysis may include, but shall not be limited to, Total Organic Carbon, BOD, COD, Chlorides, Phosphorus, Nitrates, Phenol, Total Trihalometh ants, TCLP analysis, Total Halogenated Compounds, Total Coliforms, and Total Dissolved Solids. e. If lagoons are a part of the facilities and the recycle water is industrial, provide a hydrogeologic description of the subsurface to a depth of 20 feet or bedrock, whichever is less. The number of borings shall be sufficient to define the following for the area underlying each major soil type at the site: significant changes in lithology, the vertical permeability of the unsaturated zone, the hydraulic conductivity of the saturated zone, and the depth of the mean seasonal high water table. f. Five copies of all reports, evaluations, agreements, supposing calculations, etc., must be submitted as a pan of the specifications which are signed and sealed by a North Carolina Professional Engineer. Although certain portions of this required submittal must be developed by other professionals, inclusion of these materials under the signature and seal of a North Carolina Professional Engineer signifies that he has reviewed this material and has judged it to be consistent with his proposed design. g. Five copies of the existing permit if a renewal or a modification. 3 of 7 { TO: REGIONAL WATER QUALITY SUPERVISOR Please provide me with the classification of the surface waters identified in number 5 below and on the attached map segment: Name of surface, waters: Unnamed tributary to Abernathy and Crowders Creek in the Catawba River Basin. Classification (as established by the Environmental Management Commission): Proposed Classification, if applicable: Signature of regional office personnel: INSTRUCTIONS TO ENGINEER Date: In order to determine whether provisions for dual or standby power may be required for the subject facility, the classification of the closest downslope surface waters (the surface waters that any overflow from the facility would flow toward) must be determined. You are required to submit this form, with items 1 through 10 completed, to the appropriate Division of Environmental Management Regional Water Quality Supervisor (see attached listing). At a minimum, you must include an 8.5" by 11".cbpy of the portion of a 7.5 minute USGS Topographic Map which shows the subject surface waters. You must identify the location of the facility and the closest downslope surface waters (waters for which you are requesting the classification) on the submitted map copy. The application may not be submitted until this form is completed and included with the submittal. 1. Applicant (corporation, individual, or Other): FMC Corporation 2. Name and Complete Address of Engineering Firm: Rust Environmental and Infrastructure, Inc., 2 Market Plaza Way City: Mechanicsburg State: PA Zip:17055 Telephone No. (717) 795-8001 3. Project Name: Chemical Plant Water Recycle Lake 4. Storage Facility Volume: 23,000,000 __ gallons 5. Name of closest downslope surface waters: Unnamed Tributary to Abernathy and Crowders Creeks in the Catawba River Basin. 6. Counry(s) where project and surface waters are located: Gaston 7. Map name and date: Re- 5 Eh'1FR (,T y , /Y<'. , / 9 %,3 8. No:-th Carolina Professional Engineer's Registration No. 19. Print Name of Engineer DA ,,t D Cc.) 10. Seal and Signature (specify date): so RTC ()ARoc_/,vim 4of7 �EMP°r<AR`f 10FRM17'No l ly3S 6, 1993 • DIVISION OF ENVIRONMENTAL MANAGEMENT REGIONAL OFFICES (41'91) Asheville Regional WQ Super. Washington Regional WQ Supc:. Raleigh Regional WQ Super. 59 Woodfut Piece P O Box 1507 3800 Barret Dr., Suite 101 Asheville, NC 28802 Washington, NC 27889 .Raleigh, NC 27609 704/251-6208 919/946-64 81 9191733-2314 . Avery Mgt Beaufort Jones Chatham Nash Buncombe Madison Bcrtic Lenoir"' Durham Northampton Buzix McDowell Camden Martin Edgecornbe Orange Caldwell Mitchell Chowan Pamlico Franklin Person Cherokee Polk Craven Pasquotank Granville Vance Clay Rutherford Currituck Perquimans Halifax .Wake Graham Swain Dare Pitt Johnston Warren Haywood Transylvania Gates Tyrt ll Lce Wilson Hmdcrson Yancy G=nc Washington Jackson Hartford Wayne Hyde Fayetteville Regional WQ Super. Mooresville Regional WQ Super. Wilmington Region. WQ Super. Wachovia Building, Suite 714 919 North Main Street 127 Cardinal Drive Extension Fayetteville, NC 28301 Mooresville, NC 28115 Wilmington, NC 28405-3845 919/486-1541 704/663-1699 919/395-3900 Anson Moore Alexander Mecklenburg B mrtswick New Hanover Bladan Robeson Cabamts Rowan Carteret Onslow Cumberland Richmond Catawba Stanly C<,lumbus Pender Harnett Sampson Gaston Union Duplin Hoke Scotland Iredell Cleveland Montgomery Lincoln Winston-Salem Regional WQ Super. 8025 North Point Boulevard, Suite 100 Winston-Salem, NC 27106 919/761-2351 Alamance Rockingham Allcghany Randolph Ask Stokes Caswell Story Davidson Watauga Davie Wilkes Forsyth Yad}dn Guilford 5of7 L� I Namc and Complete Address o`Enginccring i-irm: Rust Environment and Infrastructure- Inc., 2 Market Plaza Way Mechanicsbu Tclephon No. (717) 795-8001 Statc: PA Zip: 17055 Professional Engineer's Certification: I, L)AutD LJ C00t_rC- , attest that this application for 1-24C, ('oR RoRAT'o ^I has been reviewed by me and is accurate and complete to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations. Although certain portions of this submittal package may have been developed by other professionals, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. North Carolina Professional Engineer's Registra6o;,, -No. -r- / 1-13S Print Name of Engineer D 62 GJoc.-'e- Sea' a,.d Signature (specify date): I-lOR-79 EN �Y,PAi? P6RM IT I. T Iy35 Applicant's Certification: 1 J. E. McLeod , attest that this application for Non -Discharge Permit for Chemical Plant Water Recycle Lake has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting informati and attachments are not inclu 'ed, t is application package will be returned as Mcomplct �J Signature . :/J7 l Date t/IE COMPLETED APPLICATION* PACKAGE, INCLUDING ALL SUPPORTING IA'FORhf.4TIO,N' AND hfATERIALS, SHOULD BE SEAT TO THE FOLL.OIVING ADDRESS: NORTH CAROLINA DIVISION OF ENVIRONNIENTAL 1\1ANAGENIENT NVATLR QUALITY SECTION PERMITS AND ENGINEERr�G UNIT POST OFFICE BOX 29535 512 NORTH SALISBURY STREET RALEIGH, NORTH CAROLFI A 27626-0535 TELEPHONE NUMBER: 919;733-5083 6of7 L- ; PERMIT APPLICATION PROCESSING FEES (effective October 1, 1990) — CATEGORY NEW APPLICATIONS/ iT RENEWALS WITHOUT MODIFICATIONS MODIRCATIONS > 1,000,000 GPD :..... Industrial - .. $400 :._.. .:..$300:__ ;- Domestic/Cooling Water $400 $300 10,001 - 1,000,000 GPD _.. _ ..:: ._:,....�.. . Industrial $400 $250 Domestic/Cooling Water $400 $250 1,001 - 10,000 GPD - Industrial $400 $2W Domestic/Cooling Water $400 $200 < or = 1,000 GPD and Wit Single Family Dwelling $240 $120 . Sludge < or = 300 Acres $400 $250 Sludge > 300 Acres .$400 $250 Sewer Extensions (nondelegated) $400 0 Sewer Extensions (delegated) $200 0 Closcd-Loop Recycle or Evaporative $.400 $200 NOTE: The Fees for Soil Remediation Projects are the same as for Sludges. Under the Sewer Extension Fee, "delegated to municipalities" applies only to those governmental jurisdictions that have specific delegation review authority, as granted by the .Division of Environmental Management. 7 of 7 Lj 0 +'"l ,.��� ,�� � �'c ..e ��jn_ 1i'•f t ' /e V /ir ' �-:r 1Y�''• � 1 j •. �� ; Site Location "` ' � , � � r .n� �' ;,; ` �. �.l , I �• � � � b -\ `1 i... x•: ''�. :� 1{ `� ?�•y � 3 i�.,� J J,�✓7. I s-• .`may' � r•• �� ; Sr., t-mu Trope == 'n Boundary f Al NOTE: Map Derived From U.S.G.S. 7.5 Minute Topo. Quad. Bessemer City, N.C. N o DUNN CORPORATION Site Location Map Engineers, Geologists, E�nviro=ental Scientists FMC CORPORATION-LTI�-IIUM DIVISION `' y burg, PA 17055 DUI VN Phone: 717/795-8001 Fax. 717/795-8280 Bessemer City Facility PROJECT NO.: 31123-06194 DATE: 2125/93 SCALE: 1 "=2000' FIGURE NO.: 1.1 31123-06194 FMC CORPORATION LITHIUM DIVISION BESSEMER CITY, NORTH CAROLINA DESCRIPTION OF SITE GEOLOGY/HYDROGEOLOGY 1.1 SITE GEOLOGY The natural geologic materials present on the site have been classified into four general groups. These materials groups are soil, saprolite-soil, saprolite-weathered rock, and bedrock. Soil, from the surface to a maximum depth of approximately six feet, is generally a well -drained sandy clay loam. Underlying the soil and extending to the depth of bedrock is a saprolite material. Saprolite at the site has been subdivided according to the intensity of in -situ chemical weathering into saprolite-soil and saprolite-weathered rock. Bedrock consists of alternating units of metamorphic schist and gneiss and is the parent material from which the overlying saprolite and soils were derived. 1.2 SITE SOILS The soil in the vicinity of the site has been mapped by the USDA SCS, as shown on Figure 1-3. Because most of the site was used as an industrial manufacturing facility prior to mapping by the Soil Conservation Service, the major soil classifications are disturbed soil types. The area surrounding the plant is mapped as Urban Land (Ur). This map unit consists of areas where pavement, buildings, or other urban land uses prevented mapping of the natural soil cover. A small part of the northeast corner of the site was mapped as Cecil -Urban land complex (Cf). This map unit covers areas of mixed Urban Land (Ur) and areas with Cecil sandy clay loam soil. The Cecil soil is a well drained soil developed on piedmont uplands with slopes ranging from 2 to 15 percent. Typically, these soils have a surface layer of 6 inches of sandy clay loam, and more than 45 inches of red clay subsoil grading downwards to a red clay loam. The subsoil is underlain by loam, saprolite, and weathered granitic rock. The dominant natural soil type in the site area is the Tatum silt loam (Ta). This soil is a well drained soil developed on piedmont uplands with slopes ranging from 2 to 25 percent. Typically these soils have a surface layer of 6 inches of brown silt loam, and nearly 35 inches of red silty clay subsoil grading to a red silty clay loam, underlain by a mottled brownish yellow, yellowish red, and red saprolite. Below the saprolite is weathered sericite schist or phyllite rock at variable depths. 1.3 SAPROLITE Saprolite is unconsolidated material which is derived from in -situ weathering of the underlying bedrock. The saprolite is subdivided here into two gradational zones based on the intensity of the geochemical alteration of the parent rock material. The upper zone, saprolite-soil, consists of soil that retains relict structures of the original parent rock. The lower zone, saprolite-weathered rock, consists of friable weathered rock. The subsurface transitions between saprolite-soil, saprolite-weathered rock, and bedrock have been defined by the mechanical properties of penetration resistance obtained during drilling of existing on -site monitor wells. Standard penetration resistance is a geotechnical test performed during drilling operations which is used to measure the competence or mechanical strength of in -situ geologic material. Saprolite-soil here is defined as material having a penetration resistance of less than 100 blow counts per foot. FMC Corporation 1 Jul), 1993 FMC Corporation Description of Site Geolo VHydrogeolo,ry Saprolite-weathered rock is defined as material overlying bedrock with a penetration resistance greater than or equal to 100 blow counts per foot. The top of bedrock at the saprolite-weathered rock/bedrock contact is defined as the depth at which standard soils boring techniques can not effectively penetrate the geologic material. The thickness of saprolite is highly variable. For example, the depth to bedrock ranges from 27 feet in boring W1 to greater than 100 feet in borings W4 and L1 (Figure 1-4). As in most of the Piedmont, thicker profiles of saprolite develop on slopes and in valleys while thinner profiles develop on topographic highs and ridges. The saprolite-soil material obtained in boring samples typically consisted of firm to stiff, orange - gray to red -brown, micaceous, fine sandy silt. The standard penetration resistance generally increases with depth, and typically ranged between 10 to 60 blow counts per foot. The saprolite-weathered rock obtained in boring samples typically consisted of very stiff to hard, tan -gray -brown, micaceous fine to coarse sandy silt with gravel size fragments of weathered rock. Standard penetration resistance generally increased with depth from 50 blow counts per foot to greater than 100 blow counts per inch. Since bedrock is not exposed at the ground surface on the site, relict rock structures within the exposed saprolite were measured to obtain a general orientation of the site geology. Relict rock structures within saprolite-soil exposed in a drainage ditch were measured to strike North 46' East and dip 75' Southeast. 1.4 BEDROCK Bedrock at the site is not exposed at the ground surface but the depth to bedrock has been inferred from on -site drilling records (see Figure 1-4). Auger refusal and penetration resistance tests can be used to identify the top of bedrock, although refusal may also result from encountering boulders or lenses of relatively hard rock which do not represent the top of continuous bedrock. A core sample of bedrock was obtained from boring W8. The rock was a moderately hard to hard, slightly weathered, medium dark gray to light gray, fine-grained biotite gneiss with quartz - feldspar bands or intrusions. Joints and healed joints were close to very closely spaced. Foliation was variable but typically dipped approximately 70 degrees. Accessory minerals included chlorite, calcite, pyrite and hornblende. 1.5 SITE HYDROGEOLOGY 1.5.1 Aquifer Characteristics Presently at the FMC facility there are seventeen (17) monitor wells which have been drilled on - site ranging in depths from 20 to over 100 feet deep. Based on water level information from these wells, a single water table has been defined beneath the FMC site. This is best illustrated at wells W-2, W-4, and W-8. These three wells are grouped closely together (Figure 1-4) but are completed at different depth and in different materials. Wells W-2 and W-4 are completed in the saprolite-soils, whereas W-8 is completed in bedrock. Water levels in these three wells are at nearly the same elevation and the changes in water level over time have been uniform. This uniformity of water levels demonstrates that these three wells intercept the same aquifer. Thus, FMC Corporation 2 July 1993 FMC Corporation Description of Site Geologvfflydrogeology the different geologic materials at the site within the upper 100 feet are not hydrogeologically separate, but react as a single aquifer. To date, limited hydraulic conductivity values from slug tests of wells in the four different geologic materials present have been obtained. Overall, the geologic materials have lower hydraulic conductivities with the increased degrees of weathering. The measured hydraulic conductivities obtained at the site vary over an order of magnitude, ranging from 1.5x10-4 cm/sec (0.4 ft/day) to 3.4x10-3 cm/sec (9.6 ft/day). Four wells completed in the saprolite-soil zone had hydraulic conductivities ranging from 1.5x10-4 cm/sec (0.4 ft/day) to 1.6x10-3 cm/sec (4.5 ft/day). The average hydraulic conductivity value obtained from the saprolite-soils of 5.Ox10-4cm/sec (1.4 ft/day) is considered to be representative of this soil zone. One hydraulic conductivity value was determined for each of the saprolite-weathered rock and bedrock zones. These were 1.Ox10-3 cm/sec (2.8 ft/day) and 3.4x10-3 cm/sec (9.6 ft/day), respectively. These hydraulic conductivity values are considered to be representative for the geologic materials found at the site. The difference in the hydraulic conductivities of the geologic materials underlying the site are due to the variations in the degree of weathering. When bedrock is broken down into soil, the minerals in the rock are reduced in size to sand, silt and clay size particles. The soil has a lower permeability than the bedrock because the finer grained size material in the soil restricts the flow of water through the material. The bedrock permeability is controlled by the openness and interconnectiveness of the fractures. The soil forming processes can clog up these fractures with fine grained size material. The ore tailings placed over large areas of the site have a hydraulic conductivity that is significantly higher than the saprolite-soils on which it was placed. verag ydrau A �dl '-16-�L Q' (jThis may cause a preferential flow o water within the ore tailings rather than in the saprolit�-soils. For areas in which the water table is within the tailings, groundwater would tend to flow within the ore tailings rather than within the saprolite-soil. The depth to groundwater at the site is closely related to the topography. In the upland areas the depth to groundwater is typically from 20 to 30 feet below the ground surface. The lowland areas have groundwater much nearer to the surface, typically less than 10 feet. Wells located on the slopes had depths to groundwater that were intermediate, typically ranging from 10 to 20 feet. FM Corporation 3 July 1993 ••,• •••i•+R►bitietoo oo►Qiii• �I{ � � I •+••+•oo• e.•.4••ioe .�iii• oiii•iii: . • Piiii .•i•••c•••iit `�� biiiiiiiiiiicii•• ��• I��j i � ••Oio ••••e�o•� rr..........y� 111I Lo•••••��y�••• o•••••• • �) III •iii� i i�����• � f I III . � it II ii�j!lul. �����,Ll�i�l li ���i�,i, .i • I LI i ...sd� II .r � • loom OR I ••- its r• Old Ore Tailings Lake jull I�ilinllnllllgllll `�''�— ���:+ ' 1 11 111 11 111 • • • •Site Soils Map •'FMC CORPORATION-LITHIUMDIVISION _ ., Bessemer ELI• • . • • • • • _12i'IN.'i1V 94 Sample . P: Date Li Na Table 2 Analyses of Chemical Plant Water Recycle Lake SWMU No. 11 (concentration in ppm, mg/L) K Ca Fe Si Ma SO4 cl pH TDS cation anion �K 06/03/88 27.0 21 9 22 0 0 4 200 90 9.7 373.0 6.5 6.7 'r 06/22/88 8.5 20.6 8.2 12.0 0.0 3.6 3.1 179.1 110.0 9.3 345.1 3.7 6.8 -' 06/29/88 16.1 21.9 9.5 13.1 0.1 4.1 3.4 178.0 90.0 9.4 336.3 5.0 6.2 . 07/06/88 16.1 22 10 13 0.2 4 3 178 90 9.4 336.3 5.0 6.2 ,.�. 07/13/88 21.9 19.1 3.4 17.2 0.2 2.9 4.0 170.3 110.0 8.8 354.0 5.8 6.7 - 09/07/88 18.4 34.8 13.4 29.4 9.0 3.6 3.0 180.1 70.0 9.1 352.7 8.7 5.7 09/25/88 22.7 29.5 12.3 17.8 0.2 3.5 2.8 180.4 110 8.9 359.0 8.5 6.4 average 19.7 24.1 10.1 17.8 0.1 3.1 3.3 178.0 35.7 9.2 350.9 5.6 5.4 f" 2 'eh M ra ' .R s ��.� • b r�k '4 Y X� :5 ,'fin �, r: Y # 1 .. •' x- a+N r•w• ', Sat-". ,'t -i',"' i A a.. Table Analyses of Kiln Dust Particulate Scrubber Water SWMU.No. I and SWNIU No. 6 Concentrations in P'Pm (mg/1) SAMPLE Date Al As Ba Be Ca Cd Cr Fe Hq, 'K Li Mg 'Mn Na Ni Pb Si Ag F Cl Sulfate PH Kiln Scrubber Pond (water) 5/85 980 MA MA MA 180 NA 1.5 330 RA 87 NA 280 220 220 2.5 0.2 NA RA 1600 RA 2400 MA Kiln Scrubber Pond (water) 11/88 626 ND 0.09 0.78 8.27 NA 1.74 328 ND 105 109 26.2 205 44.8 2.0 ND 396 RA RA, MA 1015 3.1 tv: Kiln Scrubber Pond ' (filtered) 11/88 627 ND 0.09 0.78 8.46 RA 1.74 331 ND 107 110 26.7 208 44.9 2.0 ND 404 RA MA RA 1110 3.1 Kiln Scrubber Discharge Pipe. 3/89 836 MA MA 1.0 68 RA 1.0 287 MA 114 121 45 242 72 2.0 NA 447 MA MA RA 1646 2.7 MA = Not Analyzed ND = Not Detected W1 W2 W3 W4 INS W6 GROUND SURFACE ARA 5 8723 914.0 675.1 898.1 9194 867.4 = ` 8703 _€ 8473 - - 861.5 Boring Auger Terrniroted 881.5 Rdual 8199 =-€ 874.4 - Boring _ Terminated 864.0 Boring - Boring Termi.ttd Termiroted EXPLANATION ORE TAILINGS SILTY Fine SAND, light tan, very loose to firm Penetration Resistance less than or equal to 10 Blows per '--• - Fool FILL Clayey SILT, red, stiff �/� Penetration Resistance less than or equal to 20 Blows per Foot SA -POUTS Fine to Coarse Sandy SILT with gravel size fragments of SOIL_ _ weathered rock, micaceous, red brown, tan, and gray, stiff to hard _- -- ' Penetration Resistance less than 100 Blows per Foot SAPROUTE- WEATHERED Silty Fine to Medium SAND with gravel size fragments of ROCK rock and weathered rock, tan, brown, and gray, hard ��` Penetration Resistance greater than or equal to 100 Blows per Fool Rock Cored Sample (Boring W8)-Fine-Grained Biotite BEDROCK GNEISS with Quartz -Feldspar Brands or Intrusions, medium dark gray to light gray, moderately hard to hard, slightly weathered. Joints and healed Joints are dosed to very closet spaced. Follialion varies but typically dips about 70 degrees. Accessory minerals include chlorile, calcite, pyrite, and homblende Water Screen Interval 879.9, Water Level Measured on 2128/90 943.1 W 875WB .5 868.1 927.3 903.1 Boring Terminted ._ W9 WIG W11 W12 B66.4 866.1 881.3 181.3 934.6 858.3 £` _ E 866.1 = 313.6 9444 Boring Termiroted F[k- - =f n = F 825.1 Oral = [: Refusal Wash Drai Rdw1 775.1 Lai N Boring 7735 -= IE' Terminand Boring Tenviroted NOTE: Sections derived from map prepared by ESI. 806.7 ,E WSdt Oral 802J Refual Boring Temintted Close To Bedrock 1782 8795 3802 173.7 v 2.9 - _= 671,6 =- 837.6 _ Auger - Rdual 826.7 Eaf Auger Refuel 813.4 Mlmr Auger 8045 461 Refual Boring Termiroted 10 20 30 SCALE: 1 INCH = 15 FEET GEOLOGIC INFORMATION ADAPTED FROM LAW ENGINEERING REPORTS OF 6/5185, 8/14/87,9/13/88, AND 7131 W. ALL MONITORING WELLS ARE CONSTRUCTED OF 2 INCH SCHEDULE 40 PVC PIPE ANO 10 FOOT MANUFACTURED WELL SCREEN WITH 0.010 INCH WIDE OPENING$ 8253 Gib Boring Ter miroted Close To Bedrock t DUNN CORPORATION Summary Of Geologic Information From Dginen,ceae6ists,Environmetalscientists Existing On-SiteBoreholes/Wells 2w+.k"r-wn.n+ea.ne yFetus FMCCORPORATION-unilLIMDIVISION DUNNThee: 717/795W 1 Fa 71]/]95$A Bessemer City Pacilit r >n0.)ECT tJO.: 37123-06194 DATE, 225N3 SCALE -Noted - FlGURE NO.: 1.4 31123-06194