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NCG500237_Regional Office Historical File Pre 2018 (2)
August 19, 2010 Division of Water Quality AUG 2 0 2010 NPDES Unit 1617 Mail Service Center Raleigh,North Carolina 27699-1\617 Attention: Charles Weaver Subject: Meridian Industries, Inc. Ranlo Facility Dear Mr. Weaver: Your e-mail of August 11, 2010, advised Meridian Industries, Inc. that a Certificate of Coverage issued to the former owner of the Ranlo facility, Dixie Yarn Company, had expired. This Certificate of Coverage included the discharge from cooling towers and compressor condensate. Please be advised that these discharges have been discontinued. The condensate from all compressors and the overflow from cooling towers have been plumbed into the municipal sewer system. The discharge lines from this equipment, which were previously directed into a small lagoon, have been permanently closed. The small lagoon remains on site. It now only collects, and subsequently discharges, stormwater which is covered under our General Stormwater Permit(NCG 170000). Plans have been made, but have not yet been initiated, to permanently close the lagoon In April, 2007, samples were collected from the lagoon to confirm that no compressor condensate was reaching the environment. Laboratory analysis found that no hydrocarbons were present. Accordingly, no action has been taken, nor is any planned, to renew the previous NPDES permit. Please advise if additional information or action is needed. Sincerely, MERIDIAN INDUSTRIES, INC. Ann Campbell cc: Marcia Allocco Mooresville Regional Office ?..C.-11 D1PT.,©F ENV1RONVIsNT, IT A.T, &NATU,,LAL RESOURCES November 18, 1998 NOV 9 0 1998 Mr. Dave Goodrich MASON OF Eit-,,-”PtviitIIIIAUENT NC DEHNR INOESVILli RE OfRCE Division of Water Quality P. O. Box 29535 Raleigh, NC 27626-0535 RE: PERMIT MODIFICATION NPDES PERMIT NO. NCG500237 DIXIE YARNS —REX PLANT #1 GASTON COUNTY U v Mr. Goodrich: z A This letter is a request to modify the existing NPDES permit for a second 3 outfall at our Rex plant. The permit covers non-contact cooling water, condensate, ° x and cooling tower blow down for the air conditioning system. This outfall is shown , u on the attached maps. It is noted that the discharge is from the same type of equipment that covers the existing outfall (001). Also, sampling of the additional — outfall has already been conducted. This additional outfall has always been there but was overlooked because it W a was a small pipe buried in the ground and emptied into a pipe going under the main road. Please advise of any further information required to modify this permit and your help is greatly appreciated. Call me at 423-493-7286 as required. Sincerely, Donald E. Huffman, P. E. Director of Engineering pkb/rex/permitmod 1198.doc cc: Harold Kelley, Dixie Yarns J. R. Marr, Dixie Yarns ilitimpleason,NC DEHNR ARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF WATER QUALITY • GENERAL PERMIT NO. NCG500000 CERTIFICATE OF COVERAGE NO. NCG500237 TO DISCHARGE NON-CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE, EXEMPT STORMWATER, COOLING WATERS ASSOCIATED WITH HYDROELECTRIC OPERATIONS, AND SIMILIAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Dixie Yarns, Inc. is hereby authorized to discharge non-contact cooling water,condensate,cooling tower blowdown and other similar wastewaters from a facility located at Rex Plant#1 40 Rex Avenue Ranlo Gaston County aceiving waters designated as subbasin 30836 in the Catawba River Basin ccordance with the effluent limitations, monitoring requirements, and other conditions set forth arts I, II, III and IV of General Permit No. NCG500000 as attached. certificate of coverage shall become effective August 1, 1997. certificate of coverage shall remain in effect for the duration of the General Permit. red this day July 24, 1997. • 1).1,1.1- 4 9,7,4,,,,A,- A. 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I i.) -eica/f8 /ae,,,, 1�pDES p�'m,. iye. AYE m 7 g4 / 1 . . Cis c 'an4'" 11 : H.. State of North Carolina Department of Environment, Health and Natural Resources 461";‘'irrA Division of Water Quality Assmimmak James B. Hunt, Jr., Governor Wayne McDevitt, Secretary N.C. n:r .. (GO i H N F{ A. Preston Howard, Jr., P.E., Director >LN.YT1;O:1: . .NT, N'All .:. CIS July 24, 1997 Donald Huffman JUL 14 1998 Dixie Yams,Inc. P.O. Box 751 Or 110..7Y MI '1'. .;r;rNT Chattanooga, TN 37401 ► :: f"!E ktv;°,yAt OFFICE Subject: Certificate of Coverage No. NCG500237 Renewal of General Permit Rex Plant#1 Gaston County Dear Permittee: In accordance with your application for renewal of the subject Certificate of Coverage, the Division is forwarding the enclosed General Permit. This renewal is valid until July 31,2002. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated December 6, 1983. If any parts,measurement frequencies or sampling requirements contained in this permit are unacceptable to you,you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. The Certificate of Coverage for your facility is not transferable except after notice to the Division. Use the enclosed Permit Name/Ownership Change form to notify the Division if you sell or otherwise transfer ownership of the subject facility. The Division may require modification or revocation and reissuance of the Certificate of Coverage. If your facility ceases discharge of wastewater before the expiration date of this permit, contact the Regional Office listed below at (704) 663-1699. Once discharge from your facility has ceased, this permit may be rescinded. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality, the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit,please contact the NPDES Group at the address below. Sincerely, i),P7:1 4 fele" A.Preston Howard,Jr.,P.E. cc: Central Files Mooresville Regional Office NPDES File Facility Assessment Unit P.O. Box 29535, Raleigh, North Carolina 27626-0535 (919)733-5083 FAX(919)733-0719 p&e@dem.ehnr.state.nc.us An Equal Opportunity Affirmative Action Employer 50%recycled /10%post-consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG500000 CERTIFICATE OF COVERAGE NO. NCG500237 TO DISCHARGE NON-CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE, EXEMPT STORMWATER, COOLING WATERS ASSOCIATED WITH HYDROELECTRIC OPERATIONS, AND SIMILIAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Dixie Yarns, Inc. is hereby authorized to discharge non-contact cooling water,condensate,cooling tower blowdown and other similar wastewaters from a facility located at Rex Plant#1 40 Rex Avenue Ranlo Gaston County to receiving waters designated as subbasin 30836 in the Catawba River Basin in accordance with the effluent limitations,monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCG500000 as attached. This certificate of coverage shall become effective August 1, 1997. This certificate of coverage shall remain in effect for the duration of the General Permit. Signed this day July 24, 1997. • 1)#A,;(-- 4. gri.,,,,,i„- A. Preston Howard, Jr., P.E., Director Division of Water Quality By Authority of the Environmental Management Commission jf. c. iUtrr. 0! NATVRAL RESOURCES ,alai State of North Carolina !COMMUNITY Department of Environment, SEP 3 0 1993i 2 s, 4Health and Natural Resources 4 • Division of Environmental Managers tF e+ °,1 Iriar44.10.11%.001011111%.0110ft r James B. Hunt, Jr., Governor "`"t ;t."" Jonathan B. Howes, Secretary E E H N Fl A. Preston Howard, Jr., P.E., Director September 30,1993 KENNETH WRIGHT DIXIE YARNS-REX PLANT#1 40 REX AVE. RANLO NC 28054 Subject: DIXIE YARNS-REX PLANT#1 Certificate of Coverage NCG500237 General Permit NCG500000 Formerly NPDES Permit NC0075841 Gaston County Dear Permittee: The Division of Environmental Management has recently evaluated all existing individual permits for potential coverage under general permits currently issued by the Division. 15A N.C.A.C. 2H .0127 allows the Division to evaluate groups of permits having similar discharge activities for coverage under general permits and issue coverage where the Division finds control of the discharges more appropriate in this manner. The Division has determined that the subject discharge qualifies for such coverage. Therefore, the Division is hereby issuing the subject Certificate of Coverage under the state-NPDES general permit no. NCG500000 which shall void NPDES Permit NC0075841. This Certificate of Coverage is issued pursuant to the requirements of North Carolina and the US Environmental Protection Agency Memorandum of Agreement dated December 6,1983 and as subsequently amended. If any parts,measurement frequencies or sampling requirements contained in this general permit are unacceptable to you, you have the right to submit an individual permit application,associated processing fee and letter requesting coverage under an individual permit. Unless such demand is made,this decision shall be final and binding. Please take notice this Certificate of Coverage is not transferable. Part II, E.4. addresses the requirements to be followed in case of change of ownership or control of this discharge. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. Construction of any wastewater treatment facilities will require issuance of an Authorization to Construct from this Division. Failure to abide by the requirements contained in this Certificate of Coverage and respective general permit may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. Please note that the general permit does require monitoring in accordance with federal law. The monitoring data is not required to be submitted to the Division unless specifically requested,however, the permittee is required to maintain all records for a period of at least three (3) years. Post Office Box 29535,Raleigh,North Carolina 27626-0535 Telephone(919) 733-5083 FAX(919)733-9919 An Equal Opportunity Affirmative Action Employer 50%recycled-10%post-consumer paper Page 2 KENNETH WRIGHT DIXIE YARNS-REX PLANT#1 Certificate of Coverage No. NCG500237 The issuance of this Certificate of Coverage is an administrative action initiated by the Division of Environmental Management and therefore,no fees are due at this time. In accordance with current rules,there are no annual administrative and compliance monitoring fees for coverage under general permits. The only fee you will be responsible for is a renewal fee at the time of renewal. The current permit expires July 31,1997. This coverage will remain valid through the duration of the attached general permit. The Division will be responsible for the reissuance of the general permit and at such time,you will be notified of the procedures to follow to continue coverage under the reissued permit. Unless you fail to follow the procedures for continued coverage,you will continue to be permitted to discharge in accordance with the attached general permit. The issuance of this Certificate of Coverage does not preclude the Permittee from complying with any and all statutes,rules,regulations,or ordinances which may be required by the Division of Environmental Management or permits required by the Division of Land Resources,the Coastal Area Management Act or any Federal or Local other governmental permit that may be required. If you have any questions or need additional information regarding this matter,please contact either the Mooresville Regional Office,Water Quality Section at telephone number (704)663-1699,or a review engineer in the NPDES Group in the Central Office at telephone number 919/733-5083. cc: Mooresville Regional Office S' erely, Central Files efA.Preston Howar r.,P.E. STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT GENERAL PERMIT NO. NCG500000 CERTIFICATE OF COVERAGE No.NCG500237 TO DISCHARGE NON-CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILIAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1,other lawful standards and regulatior promulgated and adopted by the North Carolina Environmental Management Commission,and the Federal Water Pollution Control Act,as amended, DIXIE YARNS-REX PLANT#1 is hereby authorized to discharge non-contact cooling water,cooling tower and boiler blowdown wastewater from a facility located at DIXIE YARNS-REX PLANT#1 Gaston County to receiving waters designated as the UT BURTON BRANCH/CATAWBA RIVER BASIN in accordance with the effluent limitations,monitoring requirements,and other conditions set forth in Parts I,II,III ar IV of General Permit No. NCG500000 as attached. This certificate of coverage shall become effective November 1, 1993. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day,September 30, 1993. • i C---- , 1 d--A. Preston Howar•,Jr.,P.E.,Director Division of Environmental Management By Authority of the Environmental Management Commission � �� ^ ),FP` ��c 4/L4/ ) vi\\11 State of North Carolina Department of Natural Resources and Community Development Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor June 1, 1989 R. Paul Wilms William W. Cobey, Jr., Secretary Director Mr. Kenneth Wright 40 Rex Ave. Ranlo, NC 28054 Subject: Permit No. NC0075841 Dixie Yarns, Inc. Gaston County Dear Mr. Wright: In accordance with your application for discharge permit received on November 29, 1988, we are forwarding herewith the subject State - NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215. 1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you may request a waiver or modification pursuant to Regulation 15 NCAC 2B .0508(b) by written request to the Director identifying the specific issues to be contended. Unless such request is made within 30 days following receipt of this permit, this permit shall be final and binding. Should your request be denied, you will have the right to request an adjudicatory hearing. Please take notice that this permit is not transferable. Part II, D.3. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Ms. Lula Harris at telephone number 919/733-5083. Sincerely, N. C' DEFT. OF NATURAL Original Signed r RESOURCES AND ARTHUR MOUSERRY �M.1SU�I?y .,r�,ELOPMrArT Fog. Paul Wilms JUN 0 6 cc: Mr. Jim Patrick, EPA ��701?f5'f111 f Rf6 tion�'ecrnfion Pays pi, Bon 27687 Raleigh, N°nhPollu Carolina 276 7n687 pPo T/ePhon19nA 9quaO 713-7015nuni Affirmative Action E'mPloyer • Permit No. NC0075841 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT To DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215. 1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Dixie Yarns, Incorporated is hereby authorized to discharge wastewater from a facility located at Rex Plant # 1 40 Rex Avenue Ranlo Gaston County to receiving waters designated as an unnamed tributary to Burton Branch in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective June 1 , 1989. This permit and the authorization to discharge shall expire at midnight on May 31 , 1994. Signed this dayJune 1 , 1989. Original Signed By ARTHUR MOUBERRY For; R. Paul Wilms, Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. NC0075841 SUPPLEMENT TO PERMIT COVER SHEET Dixie yarns, Incorporated is hereby authorized to: 1. Continue to discharge non-contact cooling water and cooling tower blowdown from a facility located at the Rex Plant #1, 40 Rex Avenue, Ranlo, Gaston County (See Part III of this Permit); and 2. Discharge from said treatment works at the location specified on the attached map into an unnamed tributary to Burton Branch which is classified Class "C" waters in the Catawba River Basin. 14 '-- `�� \y\• \'\ .`:�", N'� -.?^ n91' • - \. gym' 'a \11.. rp‘}•� .....' t _ l •" .$ V, _�1 l S.t� `� _ . w•'.ti.�� 17'30„ • II.: Ch . . 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EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final NPDES No. NC0075841 During the period beginning on the effective date of the permit and lasting until expiration the Permittee is authorized to discharge from outfall(s) serial number(s) 001. Such discharges shall be limited and monitored by the Permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Lbs/day Other Units (Specify) Measurement Sample *Sample Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency Type Location Flow Temperature Monthly Instantaneous E ** ** Monthly Grab E U, D Total Residual Chlorine *** *** , Monthly Grab E THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER. * Sample locations: E - Effluent, U - Upstream, D - Downstream ** The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8 degrees C and in no case cause the ambient water temperature to exceed 32 degrees C. *** Monitoring requirements only apply is chlorine is added to the cooling water. The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See Part III of this Permit). The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored monthly at the effluent by grab sample. 7a There shall be no discharge of floating solids or visible foam in other than trace amounts. M3 Part I B. Schedule of Compliance 1. The permittee shall comply with Final Effluent Limitations specified for discharges in accordance with the following schedule: Permittee shall comply with Final Effluent Limitations by the effective date of the permit. 2. Permiit.pe shall at all times provide the operation and maintenance necessary to operate the existing facilities at optimum efficiency. 3. No later than 14 calendar days following a data identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next schedule requirements. Part II Page 1 of 14 PART II STANDARD CONDITIONS FOR NPDES PERMITS SECTION A. GENERAL CONDITIONS 1. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or for denial of a permit renewal application. 2. Penalties for Violations of Permit Conditions Any person who violates a permit condition is subject to a civil penalty not to exceed $10,000 per day of such violation. Any person who willfully or negligently violates a permit condition is guilty of a misdemeanor punishable by a fine not to exceed $15,000 per day of violation, or by imprisonment not to exceed six months or both. 3. Duty to Mitigate The permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this permit, including accelerated or additional monitoring as necessary to determine the nature and impact of the noncomplying discharge. 4. Permit Modification After notice and opportunity for a hearing pursuant to NCGS 143-215. 1(b) (2) and NCGS 143-215. 1(e) respectively, this permit may be modified, suspended, or revoked in whole or in part during its term for cause including, but not limited to, the following: a. Violation of any terms or conditions of this permit; b. Obtaining this permit by misrepresentation or failure to disclose fully all relevant facts; c. A change in any condition that requires either a temporary or permanent reduction or elimination of the authorized discharge; or d. Information newly acquired by the Division indicating the discharge poses a threat to human health or welfare. If the permittee believes that any past or planned activity would be cause for modification or revocation and reissuance, the permittee must report such information to the Permit Issuing Authority. The submittal of a new application Part II Page 2 of 14 may be required of the permittee. The filing of a request by the permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliances, does not stay any permit condition. 5. Toxic Pollutants Notwithstanding Part II, A-4 above, if a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Act for a toxic pollutant which is present in the discharge, if such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit shall be revised or modified in accordance with the toxic effluent standard prohibition and the permittee so notified. The permittee shall comply with effluent standards or prohibitions established under Section 307(a) of the Clean Water Act for toxic pollutants within the time provided in the regulations that establish those standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. 6. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II, B-3) and "Power Failures" (Part II, B-6), nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 7. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 8. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. Part II Page 3 of 14 9. Onshore of Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 10. Severability The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby. 11. Duty to Provide Information The permittee shall furnish to the Permit Issuing Authority, within a reason- able time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required to be kept by this permit. SECTION B. OPERATION AND MAINTENANCE OF POLLUTION CONTROLS 1. Proper Operation and Maintenance The permittee shall at all times maintain in good working order and operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. 2. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit. 3. Bypassing Any diversion from or bypass of facilities is prohibited, except (i) where unavoidable to prevent loss of life or severe property damage, or (ii) where excessive storm drainage or runoff would damage any facilities necessary for compliance with the effluent limitations and prohibitions of this permit. All permittees who have such sewer bypasses or overflows of this discharge shall submit, not later than six months from the date of issuance of this permit, detailed data or engineering estimates which identify: a. The location of each sewer system bypass or overflow; b. The frequency, duration and quantity of flow from each sewer system bypass or overflow. Part II Page 4 of 14 This requirement is waived where infiltration/inflow analyses are scheduled to be performed as part of an Environmental Protection Agency facilities planning project. The permittee shall report by telephone to either the central office or appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any division from or bypass of facilities. 4. Upsets "Upset" means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit limitation if the requirements of 40 CFR S 122.41(n)(3) are met. 5. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in accordance with NCGS 143-215. 1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. 6. Power Failures The permittee is responsible for maintaining adequate safeguards as required by DEM Regulation, Title 15, North Carolina Administrative Code, Subchapter 2H, .0124 Reliability, to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. SECTION C. MONITORING AND RECORDS 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified , before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority. Part II Page 5 of 14 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (DEM No. MR 1, 1. 1, 2, 3) or alternative forms approved by the Director, DEM, postmarked no later than the 30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section ATTENTION: Central Files Post Office Box 27687 Raleigh, North Carolina 27611 3 Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to insure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to insure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than + 10% from the true discharge rates throughout the range of expected discharge volumes. Once-through condenser cooling water flow which is monitored by pump logs, or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. 5. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, by punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than six months per violation, or by both. Part II Page 6 of 14 6. Records Retention All records and information resulting from the monitoring activities required by this permit including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation shall be retained for a minimum of three (3) years by the permittee. Thisperiod of retention shall be extended during the course of any unresolved litigation or if requested by the Division of Environmental Management or the Regional Administrator of the Environmental Protection Agency. 7. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a. The exact place, date, and time of sampling; b. The dates the analyses were performed; c. The person(s) who performed the analyses; and d. The results of such analyses. 8. Right of Entry The permittee shall allow the Director of the Division of Environmental Management, the Regional Administrator, and/or their authorized representatives, upon the presentations of credentials: a. To enter upon the permittee's premises where an effluent source is located or in which any records are required to be kept under the terms and conditions of this permit; and b. At reasonable times to have access to and copy any records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. SECTION D. REPORTING REQUIREMENTS 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. Any anticipated facility expansions, production increases, or process modifications which will result Part II Page 7 of 14 in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the DEM of such changes. Following such notice, the permit may be modified to specify and limit any pollutants not previously limited. 2. Anticipated Noncompliance The permittee shall give notice to the Permit Issuing Authority of any planned change in the permitted facility or activity which may result in noncompliance with permit requirements. Any maintenance of facilities, which might necessitate unavoidable interruption of operation and degradation of effluent quality, shall be scheduled during noncritical water quality periods and carried out in a manner approved by the Permit Issuing Authority. 3. Transfer of Ownership or Control This permit is not transferable. In the event of any change in name, control or ownership of facilities from which the authorized discharge emanates or is contemplated, the permittee shall notify the prospective owner or controller by letter of the existence of this permit and of the need to obtain a permit in the name of the prospective owner. A copy of the letter shall be forwarded to the Division of Environmental Management. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be included in the calculation and reporting of the values is required in the DMR. Such increased frequency shall also be indicated. The DEM may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Averaging of Measurements Calculations for limitations which require averaging of measurements shall utilize an arithmetic mean unless otherwise specified by the Permit Issuing Authority in the permit. 6. Noncompliance Notification The permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: Part II Page 8 of 14 a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self-monitoring information indicates that the facility has gone out of compliance with its NPDES permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. 7. Changes in Discharges of Toxic Substances: The permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe: a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic substance(s) (listed at 40 CFR S 122, Appendix D, Table II and III) which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels". (1) One hundred micrograms per liter (100 ug/1); (2) Two hundred micrograms per liter (200 ug/1) for acrolein and acrylonitrile; five hundred micrograms per liter (500 ug/1) for 2,4-dinitrophenol and for 2-methyl-4,6-dinitrophenol; and one milligram per liter (1 mg/1) for antimony; or (3) Five (5) times the maximum concentration value reported for that pollutant(s) in the permit application. b. That any activity has occurred or will occur which would result in any discharge, on a non-routine or infrequent basis, of a toxic pollutant (listed at 40 CFR S 122, Appendix D. Table II and III) which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels": Part II Page 9 of 14 (1) Five hundred micrograms per liter (500 ug/l); (2) One milligram per liter (1 mg/I) for antimony; or (3) Ten (10) times the maximum concentration value reported for that pollutant(s) in the permit application. 8. Expiration of Permit Permittee is not authorized to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge without a permit after the expiration will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et seq. 9. Signatory Requirements All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or Part II Page 10 of 14 . well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environ- mental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position. ); and (3) The written authorization is submitted to the Permit Issuing Authority. c. Certification. Any person signing a document under paragraphs a. or b. of this section shall making the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and believe, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a) (2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215. 1(b) (2) or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than six months per violation, or by both. SECTION E. DEFINITION 1. Permit Issuing Authority The Director of the Division of Environmental Management. 2. DEM or Division Means the Division of Environmental Management, Department of Natural Resources and Community Development. Part II Page 11 of 14 3. EMC: Used herein means the North Carolina Environmental Management Commission. 4. Act or "the Act" The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended, 33 USC 1251, et. seq. 5. Mass/Day Measurements a. The "monthly average discharge: is defined as the total mass of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sample and measured, divided by the number of daily discharges samples and/or measured during such month. It is therefore, an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as "Daily Average" or "Monthly Average" in Part I of the permit. b. The "weekly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar week (Sunday-Saturday) on which daily discharges are sampled and measured, divided by the number of daily discharges samples and/or measured during such week. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the week and then dividing this sum by the number of days the tests were reported. This limitation is identified as "Weekly Average" in Part I of the permit. c. The "maximum daily discharge" is the total mass (weight) of a pollutant discharged during a calendar day. If only one sample is taken during any calendar day the weight of pollutant calculated from it is the "maximum daily discharge." This limitation is identified as "Daily Maximum," in Part I of the permit. d. The "average annual discharge" is defined as the total mass of all daily discharges sample and/or measured during the calendar year on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such year. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the year and then dividing this sum by the number of days the tests were reported. This limitation is defined as "Annual Average" in Part I of the permit. Part II Page 12 of 14 6. Concentration Measurement a. The "average monthly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges samples and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average monthly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar month. This limitation is identified as "Monthly Average" or "Daily Average" under "Other Limits" in Part I of the permit. b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar week (Sunday/Saturday) on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such week (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average weekly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under "Other Limits" in Part I of the permit. c. The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. It is identified as "Daily Maximum" under "Other Limits" in Part I of the permit. d. The "average annual concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year. This limitation is identified as "Annual Average" under "Other Limits" in Part I of the permit. Part II Page 13 of 14 7. Other Measurements a. Flow, (MGD): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. b. An "instantaneous flow measurement" is a measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. 8. Types of Samples a. Composite Sample: These samples consist of grab samples collected at equal intervals and combined proportional to flow, a sample continuously collected proportionally to flow, or equal volumes taken at varying time intervals. If a composite sample is obtained from grab samples, the following requirements apply. The intervals between influent grab samples shall be no greater than hourly. Intervals between effluent grab samples shall be no greater than hourly except where the detention time of the wastewater in the facility is greater than 24 hours, in which case, the interval between grab samples shall be no greater in number of hours than the detention time in number of days; provided, however, in no case may the time between effluent grab samples be greater than six hours nor the number of grab samples less than four during any discharge period of 24 hours or less. b. Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. 9. Calculation of Means a. Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. b. Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one (1). c. Weighted by Flow Value: Weighted by flow value means the summation of each concentration times its respective flow divided by the summation of the respective flows. Part II Page 14 of 14 10. Calendar Day A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. 11. Hazardous Substance A hazardous substance means any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 12. Toxic Pollutant A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. PART III • OTHER REQUIREMENTS A. Previous Permits All previous State water quality permits issued to this facility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System govern discharges from this facility. B. Construction No construction of wastewater treatment facilities or additions thereto shall be begun until Final Plans and Specifications have beep submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. C. Certified Operator Pursuant to Chapter 90A of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment plant operator in responsible charge of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities. D. Groundwater Monitoring The permittee shall., upon written notice from the Director of the Division of Environmental Management, conduct groundwater monitoring as may he required to determine the compliance of this NPDES permitted facility with the current groundwater standards. E. LimitationsReppener • This permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under Sections 302(b) (2) (c) , and (d), 304(b) (2), and 307(a) (2) of the Clean Water Act, if the effluent guideline or water quality standard so issued or Approved: 1. contains different conditions or is otherwise more stringent than any effluent limitation in the permit; or . 2. controls any pollutant not limited in the permit. The permit as modified or reissued under this paragraph shall also contain any other requirements in the Act then applicable. Part III Permit No. NC0075841 F. Toxicity Reopener This permit shall be modified, or revoked and reissued, to incorporate toxicity limitations and monitoring requirements in the event toxicity testing or other studies conducted on the effluent or receiving stream indicate that detrimental effects may be expected in the receiving stream as a result of this discharge. G. The permittee shall not use any biocides except those approved in conjunction with the permit application. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include completion of Biocide Worksheet Form 101 and a map locating the discharge point and receiving stream. PART IV ANNUAL ADMINISTERING AND COMPLIANCE FEE REQUIREMENTS A. The permittee must pay the annual administering and compliance fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in a timely manner in accordance with 15 NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke the permit. Date: January 3 , 1989 NPDES STAFF REPORT AND RECOMMENDATIONS County: Gaston NPDES Permit No. NC 0075841 PART I - GENERAL INFORMATION 1. Facility and Address: Dixie Yarns-Rex Plant No. 1 40 Rex Avenue Ranlo, North Carolina 2. Date of Investigation: December 30, 1988 3 . Report Prepared By: G. T. Chen 4. Person Contacted and Telephone Number: Mr. Kenneth E. Wright, Corporate Facilities Manager; ( 704) 867-7271 5. Directions to Site: The site is located in the Town of Ranlo, Gaston County, at 40 Rex Avenue. 6 . Discharge Point - Latitude: 35° 17 ' 27" Longitude: 81° 07 ' 48" Attach a USGS Map Extract and indicate treatment plant site and discharge point on map. USGS Quad No. : F 14 SW 7. Size ( land available for expansion and upgrading) : N/A 8. Topography (relationship to flood plain included) : N/A 9. Location of Nearest Dwelling: A number of dwellings within 100 feet of discharge point. 10. Receiving Stream or Affected Surface Waters: Unnamed tributary to Burton Branch a. Classification: C b. River Basin and Subbasin No. : 03-08-36 c. Describe receiving stream features and pertinent downstream uses: Fish and wildlife propagation, secondary recreation, agriculture, etc. Downstream users are not known. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. Type of wastewater: 0% Domestic 100% Industrial a. Volume of Wastewater: 0.02730 MGD Page Two b. Types and quantities of industrial wastewater: Non-contact cooling waters generated from air-conditioning systems, cooling towers and air compressors are collected in a pond behind the plant. The pond serves as a water reservoir for fire emergency. Overflow from the pond is discharged via a subsurface drainage system, which also collects surface runoff into an unnamed tributary to Burton Branch. The discharge may contain a number of biocides. c. Prevalent toxic constituents in wastewater: Biocides d. Pretreatment Program (POTWs only) : N/A 2. Production Rates ( industrial discharges only) in Pounds: N/A 3 . Description of Industrial Process ( for industries only) and Applicable CFR Part and Subpart: N/A 4. Type of Treatment (specify whether proposed or existing) : N/A 5. Sludge Handling and Disposal Scheme: N/A 6. Treatment Plant Classification: N/A 7. SIC Code(s) : 2281 Wastewater Code(s) : 14 17 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grants Funds (municipals only) ? N/A 2. Special monitoring requests: N/A 3 . Additional effluent limits requests: N/A 4. Other: N/A PART IV - EVALUATION AND RECOMMENDATIONS It is recommended that an NPDES Permit, with monitoring requirements on residual biocides, be issued to the applicant as requested. c74P, , Signature of�e (port Preparer // ( cx�� Water Quality Regional Supervisor ri.-.......,-....S- . ) i :. . . ,-. 11 �, o r • 4i a ' p Ia— \ r . 17'30„ ,Q ` .• l • •• / lt,-.. •{`. I 1 1 x Q F 4• -: - E . a�, Ch,bald •� \ J " � J 7, as •� 3,05 • ' / 01 •- .4 _ i''. it1,II � e?.l ` .r1_.l ', �_, . ram,,• .f;::,,.::;;,,„, :_.7_,--7-- III : cli . \ .. 8 - •• -'cN t' 99 .7'7.1 c-At . ,7.- __------- .,, ,.. -----) /7--•• j:i 4.4,44154, :'..,..^...-.2L---'",' cZ �l �II � i0i �, �a1 � i• I{ ► ,I) II( •fit] .�60 �\ / Q /r • �,i e e •Sch� _� JO/�.J WJ•1I / - h„,.. ? 390 A. Li • k1 : 7°7 :-.:----' s-R, .\ ��((-�'' is A (� r ►' _ �: �. ;, o `h, • ir-- / / I C/,;t Ti ' ow ,2 7 9� ; .yJ, ii i �` tali : tp., 4, -• s_,_:, , ____.,, •., ▪ , , , , : 3903 , ......%:.., , • ell 1i`/ ��/ ' ,,� r-:. - III I RE - I• _ °_-_ •�•• Mpv� �� \ \ ..756 • & N., (443 --t- % i O bst n ( r\/ %- ' .ILD tj titer ,o r = ) /• /( 1 Ro J ), �! • (J/ w A \ 1 ", -.. -- -- • 1 4 ,, /I Q') . / 1, '7) \4, U O �/ ) :rET ) ) . -i' k'r1 \•i ). \ ti c it U • l/--->. C. 0 '' •;11 -'-...(,...**•.."_ '9 iti: °iii- ---- -------<-'---------:' :,-:-7-(' V. . ' , - __ -,, illo. ; , &,,.. 1 ...;• • 4B \ ..: 39 000in i .. X, a. i. ,;;...,„,_ _ , ::::::, I q.-_ ., LAND avE +' o �Rla - - \ 2• - Rest lf) t J• � �Qt/' j42\ •/ ,- -• /� 0- . / •, I 1\y �,_ = l ccu P3 �'} .:. -:- 2 W : 'fr. r, , _,:p.,,,A o, hf----z:- .. --A.,-\\--z 7 ‘..-=--•---' . •': • .--ci: - • '1Z--,0 • , - -: -;.,, :,..C.,? -21 i•f\-20/4.,..00y: Viii dFt' J -r rier-Jr.Eigh sch J ;_ -- ▪ G'°Ro -+ 2 1 'I Schiele j. /AC , P.a aa�� a Museum,� I '.d • �. `''•• aK 17 Illa (-) I` ID Av£ Park oG ••. J J �� l l Stat / rirthopedlc /osp :Wig ••', •�� INTERIOR-GEOLOGICAL SURVEY.WASHINGTON.O C.-1972 81 007,30„ .. 28 MI 10' :485 :Ogg 487 488000R.E. ROAD CLASSIFICATION 'o<0 I MILE a Primary highway, hard Light-duty road, or c�/, hard surface-....••..•....• improved surface. sz Secondary highway, so hard surface................- - - Unimproved road.. 0 Interstate Route 0 U. S. Route O State Route N.C. GASTONIA NORTH, N. C. iti,.,.. QUADRANGLE LOCATION SW/4 GASTONIA 15'QUADRANGLE N3515—W8107.5/7.5 • / � 1970 . AMS 4754 1 SW—SERIES V842 t(-'" 7. -i 'r+,'K y, �t k,r 'n_ t • �'* y-, !V �o`" I /f��®_ ,'� 5 •.. `t, .... .x . _ +ems ..r.5{1 o-cr- - . Mi , A J1 . � fr' �� h // , RECEIVED i G �� I �y.'ISWN OF ENVIRONMENTAL MA!AAEM J '�- 1 . // I w.,m• „,\i,6) l r Tr \rI ' , i . ' DEC 1 1988 i ' \ State of North Carolina AAOORESVILL6 t4 �`" . t. Departr '�4" Natural Resources and Community Development ,� � e r fC ;l DivisiorE of Environmental Management 1 512 North Salisbury Street • Raleigh, North Carolina 27611i` a}, James G. Martin, Governor Nov, °j R. Paul Wilms 4. S. Thomas Rhodes, Secretary iDirector 'i ay 1 Subject : NPDES Permit Application oe : NPDES Permit No. NC00 y F County i 7 s z Dear 'f',,h1 v Pi; 1 This is to acknowledge receipt of the following documents on a Application Form, --. Engineering Proposal (for proposed control facilities) , z Request for permit renewal , , z Application Processing Fee of $ , '4 a Other fg The items checked below are needed before review can begin: Application form _ (Copy enclosed) , Engineering Proposal (See Attachment) , " n 1-1 A Application Processing Fee of $ , i tt Other 4` If the application is not made complete within thirty (30) days , it will ins A, be returned to you and may be resubmitted when complete . , ; '1+. This application has been assigned to (919/733-5083) of our Permits Unit for ^ . Y. 11 . - . . ' • - ."�" c ,• t any comments recommendations , questions or other information necessary °+ for the review of the application. u i I am, by copy of this letter, requesting that our Regional Office , 2 Supervisor prepare a staff report and recommendations regarding this x„ discharge . If you have any questions regarding this application, please st`, contact the review person listed above . '� Sincerely, ' t Iif li i 9J Arthur Mouberry, P .E . ' Supervisor, Permits and Engineering ""fis t c c : t . Pollution Prevention Pays ':a ; P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 ' y An Equal Opportunity Affirmative Action Employer,,,,, ..sue f>-7rk�-��"y„4"�r.yJ�'^'Ta ,�1��,+a��_.a� . r,�4 � z' � � ..5.*.u",-zr'0:".. «_rz.4-.",-'sZ�.a.:�4.. r-u-ar- 'L, _�,i}_rf..,:Y-,...,.9 s`Fwner«_ ',," hs702 " .w °p1 .- rt t, ,{,fir ,' 7761 ' -'7""'VT• Ir.r+ r+.F..as. 7.+7;77 3 ,.- -Ra-c..•.�,�- -- - arc .... . .... , , ...._ ,._ .._ RECEIVED ENVIREEIN At f DEC R 1988 State of North Carolina s Departla€>t" ; 'F'4f Natural Resources and Community Development Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 13. �1 IJames G. Martin, Governor !voy, , /t.Ye R. Paul Wilms S. Thomas Rhodes, Secretary Director ill r, 6(4,rr n e I_-1 A , if .-; r-1 /1 , 4-0 fr'X AvI', i(u,)!,,, 4, 0. aA)USi1 Subject : NPDES Permit Application NPDES Permit No. NC00 95741 0Piite,t County Dear Jilt. Itiy,i/14 .• This is to acknowledge receipt of the following documents on Noy ,7`? /?4 : ✓ Application Form, Engineering Proposal (for proposed control facilities) , Request for permit renewal , 1.,,-- Application Processing Fee of $20:?,0O , Other . The items checked below are needed before review can begin: Application form ( Copy enclosed) , Engineering Proposal (See Attachment) , Application Processing Fee of $ , / Other t �,-H� . ;AA cis` f h -. t-0(b.)5� ,I t17,-;,J ;,v, a « re1 (Xj 01 ''`l am 13/4 CI e' l'J;.• ,J1 I. /ril< 'rry;'1ii 5v I bi 0o r7.; ✓G, X 511-e-c/ (5). If the application is not made complete within thirty (30) days , it will be returned to you and may be resubmitted when complete . This application has been assigned to 2u ' '-wr ( 919/733-5083) of our Permits Unit for review. You will be advised of any comments recommendations , questions or other information necessary for the review of the application. I am, by copy of this letter, requesting that our Regional Office Supervisor prepare a staff report and recommendations regarding this discharge . If you have any questions regarding this application, please contact the review person listed above . (Sincer,ely, 0 Au rthur Mouberry, P .E . ( Supervisor, Permits and Engineering c C. : /1.I buh+ n 5 v,'/( :. ,;,avt 1 U(7e e o ...I Pollution Prevention Pays P.O. Box 27687, Raleigh, North Carolina 27611-7687`Telephone 919-733-7015 _ 1 *"I'V' eft , . An Equal opportunity Affirmative Action.ErtiployerAt j,' - ;�' a ` ' 3'i G , r�/ • NORTH CAROLINA DEPT. OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT � ENVIRONMENTAL MANAGEMENT CO►�IMISSION ( NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM _ . . APPLICATION NUMBER APPLICATION FOR PERMIT TO DISCHARGE - SHORT FORM D FOR )(A CT0[0111sIg1zi1/ USE DATE RECEIVED To be filed only by services, wholesale and retail trade,:.. 0 J 1988 and other commercial establishments including vessels g l g f I if [_ 4-1 `j YEAR MO. DAY olviso OF ENVIRONMENTAL IdAANAGEYE1(� ;; MOORESVILLE REGIONAL OFFICES i g. Do not attempt to complete this form without reading the accompanying instructions pi:ca@ w E Please print or type I'IUV 04 Nft 1. Name, address, and telephone number of facility producing discharge A. Name DIXIE YARNS—REX PLANT # 1 B. Street address 40 REX AVENUE , j lA da/iij C. City RANLO, Q`. State N.C. 7,_____,,---- E. County GASTOV K F. ZIP 28054 G. Telephone No. 704 867-7271 'I Area " a 'At Code e d--L,t I t�" D RE NUV 2 lyU� '' FNCEIV Q 2. SIC NTAL Wm.._ NOV (Leave blank) PERMITS & ENGINEERIr\!(; '9&$ 3. Number of employees 401 4. Nature of business TEXTILES E. 5. (a) Check here if discharge occurs all yearn, or (b) Check the month(s) discharge occurs: 1.0 January 2.0 February 3.0 March 4.0 April 5.0 May 6.D June 7.0 July 8.0 August 9.0 September 10.0 October 11.D November 12.0 December (c) How many days per week: 1.01 2.02-3 3.04-5 4.E6-7 • 6. Types of waste water discharged to surface waters only (check as applicable) Flow, gallons per operating day Vohs* treated before discharging (percent) Discharge per operating day 0.1-999 1000-4999 5000-9999 10,000- 50,000 None 0.1- 30- 65- 95- 49,999 or more 29.9 64.9 94.9 100 (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) A. Sanitary, daily average NA B. Cooling water, etc., L , daily average 27,300 _ 0 C. Other discharge(s), daily average; Specify NA �__-- D. Maximum per operat- ing day for combined discharge (all types) 27,300 7. If anyof the types of waste identified in item 6, either treated or un- treated, are discharged to places other than surface waters, check below • as applicable. Waste water is discharged to: 0.1-999 1000-4999 5000-9999 10,000-49,999 S0,000 or more (1) (2) (3) (4) (5) A. Municipal .ewer ;ystenl NA II. Ilearrgr•(Iunrl well • NA ♦ I C. Septic tank NA U. Evaporation lagoon or pond NA • E. Other, specify: • 8. Number of separate discharge points: A.$)l B.o 2-3 C.O 4-5 D.O 6 or more 9. Name of receiving water or haters UNNAMED CREEK THAT FLOWS INTO BURTON BRANCH .10. Does your discharge contain or is it possible for your discharge to contain one or more of the following substances added as a result of your operations, activities, or processes: ammonia, cyanide, aluminum, beryllium, cadmium, chromium, copper, lead, mercury, nickel, selenium, zinc, phenols, oil and grease, and chlorine (residual). A.O yes B.1)no: 1 certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. KENNETH E. WRIGHT Printed Name of Person Signing CORPORATE FACILITIES MANAGER Title • OCTOBER 12, 1988 Date Application Signed Signature of Applicant North !Carolina General Statute 143-215.6(b) (2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, 'record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, 'or who falsifies, tampers w±_th, or knawly renders inaccurate any:recording or nonitorigg dpvice or method required to be operated or maintained under Afale 2.1:'ov regulatiota .of the Environmental Management Commis; implementing that Article, U s.hal1 'be.''gui .tv,'of a misdemeanor punishable by aline not to exceed $10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 prow a punishment by a fine of-not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.) : 35VSS3W. 00 : SIN3WW03 ( ) 11I1NO3 17. S3(103 asia (ZS ' OE ' VE . 2d5)=6 . (9Ld9)=8 . (2L ' 6Vd ))=L . (6L . V9 . ge,d5)=9 ' JS=S . (a5WrO> )=V . (a5WrO( )=2. . (a5W1,< )=Zr ((lOW01.< )= ( V ) 3a03 334 / / 3iva NOIIVNIdX3 / / Vd3 WONJ 31V% IIWN3d 3ONVH3/N5ISSV / / unssi 3iva / / Vd3 01 Jive / / (13NNOI3N 3iva / / (1A3N W03 OV 10 3IVd / / a31N3a 3iva / / SO3N WO3 5V 10 3iva / / a3NVd3Nd IAVNU 3iva / / 33110N d 01. 3iva / / • 3nssI 01. H3S / / CLAM d3 JJVIS 3iva 88/6i7,/ t. CLAM (1V0131SVM 88/0E/ 14 SO3d d3N JJVIS 31va 88/6Z/ H, SO3N 1vol3isvm 88/6Z/ i, aA31 ddV 3.LVQ N <3OSSI38=WNOI1V3IJNOW=WM37 . 00000080 : 5N01 00000gE : iV1 Z NOW-NON=Z ' NOW= Z NONIW=Z . NOrVW= it a3S013=2 ' iSIX3=Zr (13S0d0Nd= IH5INM HI3NN3A 358VH3 NI NOSH3d SINNVH <13VINO3 3IVIS 00400Z : INOOWV 88/6Z/ q : (1iVd 33J 3iva UZI. 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Permit No. NC0075841 C STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT -P--. �,r vft rtyR PERMIT To DISCHARGE WASTEWATER UNDER THE '` 12 ""N9 NATIONAL POLLUTANT DISCHARGE ELIMINATION/ SYSTEM_. f Rc apt{.;l In compliance with the provisions of North Carolina General Statute 143-215. 1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Dixie Yarns, Incorporated is hereby authorized to discharge wastewater from a facility located at Rex Plant # 1 40 Rex Avenue Ranlo Gaston County to receiving waters designated as an unnamed tributary to Burton Branch in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective This permit and the authorization to discharge shall expire at midnight on Signed this day a FT41717 R. Paul Wilms, Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. NC0075841 SUPPLEMENT TO PERMIT COVER SHEET Dixie yarns, Incorporated is hereby authorized to: 1. Continue to discharge non-contact cooling water and cooling tower blowdown from a facility located at the Rex Plant #1, 40 Rex Avenue, Ranlo, Gaston County (See Part III of this Permit); and 2. Discharge from said treatment works at the location specified on the attached map into an unnamed tributary to Burton Branch which is classified Class "C" waters in the Catawba River Basin. „,,_____„.c • • i. l,,j , ,i 4,f :.: ,\ c.-__- \\..).> : : -, ....,„,, ,-„, - , , . _ ,#„,__, ,,. .. .‘ l• \, i r—� I' 11i ! X ire ''17 30„ paid ••( • ♦ �\ k �lil__-l_].I I I ► 7 •��•"G?® t ��C' 3905 • • J t/ �I 1�K., b.,... ,,,, �, • ,. . .,-•• ,__ ,•••,,,� L fi K rt rE l-,- Wi;, n• 77.�� ,,., , �{ ( ?j t / \ �.—� d� ^ � / �`' NS _._rid'• , ,--- • ,.CC , 47 00,-----7,/ , 'j @ II ° arli• C-.6----7..- // : 1 .'1.01ki . • T ' . .-_-,. -4-:---1 ,c,---7:- ,;:."'"7„ ----o--.17-y--------7. .,,--4,-WI.;- ✓1�(/ 11 \ 1 - \' 7 -� r. i-1 % J• l i 1 1 , I 760— z l I . 1 _ �_ n �a� Ay& 3904 at• .I/ / �� .ors '� \�� ' 1 rIvry ) ., ? .,,,, lop. /:>,,<;,: - •, . •:._..... -) • - . . ,..iirtritip-ri.. 1. '_�rr� t . r111� , • . (eggO � I` lPi `� 756�/ ,Rwtit\ ` to ' • - FF % ) k l `4,1-- - � P _, 1. � _- ' r-I -T •} II/ , . ''/ -_• ' - r , ' 1 ' A_ • / / o -- tst ” .n ,. \'' . \ 1... - J p ater o A 1. Lt: 1. 00 \ ; e r •=Radio j. er \ _ yI\' / "/ ;� / P�w j \ / LT ) I \, 2c/ rJ 8./ O �� ,i ' l:� \,_ , •\ a jt .•' 3 3902000m N. F ' um � � �A • %.y N N � _ -- - ;- . 6 A - _ e ` \ / `� J f—� 1'5 ` v`�— RestAVE- �> . L \�1■ L 40o' eip 1 I • .. J/ Co 0 a,� / . - ! ) _ —��s ] ,.. ,e- _ ._..---..---.-':- " 'ci.,„--.' -,-C:<-__L,% StJCns' \ 7 Gp . • o u 11r`�per Jr.$iBh Sch ,' � GAR ` m Q r .',\DU 11 Schiele .,'J •1r'.. asa. •.•.% � .,C`• �NE� 775Pi� .�• yEirAt , I/ i Museum J✓ ,• qI *I-• .I Park* d• • �. VE Ir-" \ l • f Stat GC�� �• h �• ' rtho edit Mosp Wt \`. f\• _ p i = � 3 5°15' INerE RtOR—GEOLOGICAL$UR':Ev.WASHINGTON.D.C.-19"12 81°07'30" .c. 2S MI. 10' 485 •°86 487 488000..E. ROAD CLASSIFICATION 'cco 1 I•'ILE __ Primary highway, Light-duty road, hard or SF I, hard surface _— improved surface. —_ 's sa Secondary highway, so hard surface __ --.-- Unimproved road o' l i Interstate Route U. S. Route (-)State Route �- N �, �._ GASTONIA NORTH, N. C. 17 IA/ QUADRANGLE LOCATION SW/4 GASTONIA IS'QUADRANGLE N3515—W8107.5/7.5 / 1970 . AMS 4754 I SW—SERIES V842 A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final NPDES No. NC0075841 During the period beginning on the effective date of the permit and lasting until expiration the Permittee is authorized to discharge from outfall(s) serial number(s) 001. Such discharges shall be limited and monitored by the Permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Lbs/day Other Units (Specify) Measurement Sample S* ample Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency Type Location Flow Monthly Instantaneous E Temperature ** ** Monthly Grab E, U, D Total Residual Chlorine *** *** Monthly Grab E THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER. * Sample locations: E - Effluent, U - Upstream, D - Downstream ** The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8 degrees C and in no case cause the ambient water temperature to exceed 32 degrees C. *** Monitoring requirements only apply is chlorine is added to the cooling water. The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See Part III of this Permit) . The pH shall not be less than 6. 0 standard units nor greater than 9.0 standard units and shall be monitored monthly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. Mi Part III Permit No. NC0075841 F. Toxicity Reopener This permit shall be modified, or revoked and reissued, to incorporate toxicity limitations and monitoring requirements in the event toxicity testing or other studies conducted on the effluent or receiving stream indicate that detrimental effects may be expected in the receiving stream as a result of this discharge. G. The permittee shall not use any biocides except those approved in conjunction . with the permit application. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include completion of Biocide Worksheet Form 101 and a map locating the discharge point and receiving stream. is n • - , :lit: . . .. I) /{/�/`� �� ONM�WA NRR16fW L Cp►of fNV3R ,Q Q 1 J 26 19S19 f��� moots. if ,, • i�„t.' � State of North Carolina �i Depa tott of Natural Resources and Community Development Division of Environmental Management `; 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor S. Thomas Rhodes, Secretary it, ' �^g/ ��j•P.t' R. Paul Wilms - ,I r, A e n T, fue, 1 I' t Director .1() ',,,? Ave, Subject : NPDES Permit Application NPDES Permit No. NC00 c3Vis/ J:X.e cs*ns - ier Pr. a( Dear Mr. U4-1/q- Gq sh.t County This is to acknowledge receipt of the following documents on Nov: u /94' : ✓ Application Form, Engineering Proposal (for proposed control facilities) , Request for permit renewal , t✓ Application Processing Fee of $ 00, vv , Other The items checked below are needed before review can begin: Application form ( Copy enclosed) , Engineering Proposal (See Attachment ) , Applicat on Processing Fee of $ ,l Other f/-k_q,�<1 Kik&r 4 .4- d. < d /• l-c dflc{lxryc , ,.,•F, 11 p -�A 6 e- Ec vc rf k •A'' fA•e c n Q_/c I b; (%'e ,va.,k.sh•✓ r4(j)e If the application is not made complete within thirty 00) days , it will be returned to you and may be resubmitted when complete . This application has been assigned to I ( 919/733-5083) of our Permits Unit for review. You will be advised of any comments recommendations, questions or other information necessary for the review of the application. I am, by copy of this letter, requesting that our Regional Office Supervisor prepare a staff report and recommendations regarding this discharge . If you have any questions regarding this application, please contact the review person listed above . cerely, AI, Q • rthur Mouberry, P. E . 1111 Supervisor, Permits and Engineering cc : inOc�-�5vy1/t �ecj,Alnyl o-477e c Pollution Prevention Pays P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 A_ r I n . 1••••-.4�JI' . • iS!/, i y y •✓i .4 .v' 1 __ Oc� _. 1 C/y RY it MI 4 �•✓ ' .. \ Itll Er CH RI Qj�ti �\ ar4 Lii,";). 7:��' � � p , � 7 8,, r '' •76i' �b '''''.--7\ (2327 / ,`, 2 n ti° 1. = �. +•tong Creek. rm J,• • • • • � \N \ J(�\ S\-�f _ •\ !. ,\ `.\�i'� Z 0' O / - ' ..� .,, .11l;•-_`>.n 1\ - -- 1 % ll��'' \) C --) 9 r / I��•Sch«Ira �!� i /', •I ''• �! • vitltO WOp(jg • Sewage-DI iposal,% - ' _ • \ • \•• 1Th / <, �o�y� \ gee 7` • 1 • I , 0 11 �= ( � •\ � \' \ Y - ��' i IIT - ., 00/1DT.•y41 luAS q : .— •eM • 1 o _ jr• �ti, • • 74, II Radio Towert'• I �� • y t l., I ,(WAAK) �� % / '� \ rJ4.,' I^:\ / mot. IN s ly , J 1 a1.::_. • N ( - 1-�Tov,42 CSC-PALLAS' d \ _ p0 7 l '1 r • • SubSlaGOm•• . I i',• I Ww - S. • \\ - t`rey(.•, ' •1,, ,'' ''. .II. niO6 .1 i� ^1 . \ Park i , n,,,r li ''••11. Ill 'SI 1 ,i II II • , -' . . .e n• •'t. 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'• ,, ill ' _..- • !_. ...• •:,- --•„._.-:-,.----..,1,:7.. u_: - f F.,_„ • �.. . ,Cerra . -, I / �t °�� J x I .�: '• j!..7.!••• ARK , P Gi/\ ' ' I. •-REMci .�.. • -__ • I�4'N , I / • i� r VbStZtj()fl � • •.. •" \„, .\ • 7.5t. /� ' 1 ': ,,:. S Water i �� •Tan . h — / 3 ,. i� � 11 • ei N h • 0 1 .o �I , • 1 .... it:' L` J l�1 / `nRadio Tower) .� I i ... ---- .>/ , tillp,( ;, . r ..) l' .g.•• . ,, Q.( • z L.,--- - -... 015) -'3 ST._,.16 IRA C/ _ I Mill •." . ., ". A!i -.. . �'.:�) .3/ ,I 4' +Rest BIOCIDE/CHEMICAL TREATMENT WORKSHEET - FORM 101 The following calculations are to be performed on any biocide) products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocide' product in use. This worksheet is to be returned with all appropriate data entered Into the designated areas with calculations performed as indicated. I . Facility Name Rex Mills Gastonia, NC NPDES a NCI _ County Receiving Streart� Unnamed Creek into Burton Bran10 0 (cfs) (All above information supplied by the 'Divialon of Environmental Management ) What is the average daily discharge (A.D.D. ) volume of the water handling systems to the receiving water body? A.D.D. a 0.0273 ( In M.G.O. ) Please calculate the Instream Waste Concentration ( IWC In percent) of this discharge using the data entered above. IWC a (A.D.D . ) x 100 - t0.02Px 100 = 100 y, (T010)(0.646) • (A.D.D. ) ( 0 )(0.646) + (0.02/3 This value ( IWC) represents the waste contribution to the receiving stream during low flow conditions. II . What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Betz Entec 346 Please list the active ingredients and percent composition: Sodium dichloro-s-triazinerrinne % dihydrate (Sodium dichloroiso- % cyanurate) 54 • What feed or dosage rate (D.R. ) is used in this application? The units must be converted to grams of whole product used per day. D.R. 0 130 grams/day . •p Estimate total volume of the water handling system. between entry of biocide'. / product and NPDES discharge point . On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.). Volume = 0.2915 million gallons What Is the decay rate (D.K. ) of ' the product? If unknown, assume no decay (O.K. = 0) and proceed to asterisk. The degradation must be stated at pH level within 1/2 S.U. of pH within handling system. Enter the half life of the product : H.L. = 0.02 Days • The decay rate Is equal to 1 x .69 $ 34.5 s Decay Rate (D.K. ) H.L. = Calculate degradation factor (D.F. ). This is the .first order loss coefficient . D.F. _ (A,D,D, ) (0.K. ) ( •0273 + ( 34.5 ) : 34.6 (Volume) ( .2915) Calculate Steady State Discharge Concentration. Dischg Conc. = (D R, ) : ( 1301 g/ I (D. F. )(Volume)(3785) (34.6)(0.2915(3785) Calculate concentration of biocide instream during low flow Condit +nns. (Receiving Stieam Concentration) (Discho Conc) x ( IWCXZ, = ( .003 )x(100 ) : 0.001 mg/ I 100 100 Receiving Stream • Concentration III . Calculate regulated limitation. List all LC.o data available for the whole product according to the following columns. (Note that units should be in mg/ I ) . Please provide copies of the sources of this data. Organism Test Duration LC.o (mg/ I ) Fathead Minnows 96hr LC50 1.6mg/1 Rainbow Trout 96hr LC50 0.56mg/1 r , Choose the lowest LCeo which has a test duration of 96 hours. If a 96 . hour test Is unavailable, choose the lowest /8 hour LCeo• Enter the selected LCeo 0.56 If the half life (N.l. ) is less than 4 days, perform the following calculation. Regulated Limitation s .05 x LCe•o s 0.029 mg/1 If the half life is greater than 4 days or unknown, perform the following calculations. Regulated Limitation = 0.01 x LCeo = mg/ I Choose the appropriate regulated limitation from the calculations immediately above and place In this blank. 0.029 mg/liter From Part II enter receiving stream concentration: 0.003 mg/liter IV. Analysis. • If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Kerry Lanza Name (Print) A_ 12/28/88 Signat re Date Person in Responsible Charge NOTE: Blowdown will be discontinued when Betz Entec 346 is shot fed. Blowdown will be resumed only after the concentration of active product has reached 2 ppm as measured by free available chlorine (maximum of 0.6 ppm). The DR is based on the concentration of active product in the water at the time blowdown is resumed. Hydrolysis of the sodium dichloro-s-triazinetrione dihydrate results in the formation of chlorocyanuric acid and hypochlorous acid. The chlorocyanurate acid further hydrolyzes to produce additional hypochlorous acid and cyanurate. Fish toxicity studies have been run on cyanuric acid because this is the major breakdown product. Delaware Dace minnows were exposed for 48 hours to the concentrations of cyanuric acid from 0.5-3,000 mg/L. No mortalities were encountered in any solution of this material. Studies on the biodegradation of cyanuric acid were published in Applied Microbiologic Microbiology, Volume 28, Number 6, December, 1974. The .data indicated that cyanuric acid will readily breakdown to carbon dioxide and ammonia in conventional sewage collection and treatment facilities, septic vaults and drain fields. BIOCIDE/CHEMICAL TREATMENT WORKSHEET - FORM 101 The following calculations are to be performed on any blocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered Into the designated areas with calculations performed as indicated. 1 . Facility Name Rex Mills Gastonia, NC NPDES * NC , County Receiving StreenL,Unnamed Creek in Burton Brach 7010 0 (c(s) (All above information supplied by the .Divislon of Environmental Management) What is the average daily discharge (A.D.D. ) volume of the water handling systems to the receiving water body? A.D.D. = 0.0273 ( in M.G.O. ) Please calculate the Instream Waste Concentration ( IWC in percent ) of this discharge using the data entered above. 0.0273 IWC = (A.D.D, ) x 100 - I ) x 100 100 Y. (TQ10)(0.646) • (A.D.D. ) ( 0 )(0.646) • ( ) • 0.0273 This value ( IWC) represents the waste contribution to the receiving stream during low flow conditions. II . What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I ? Betz Entec 365 40 Please list the active ingredients and percent composition: 2,2-Dibromo-3-nitrilopropionamide 20 % % What feed or dosage rate (D.R. ) is used in this application? The units must be converted to grams of whole product used per day. O.R. 65.5 grams/day Estimate total volume of the water handling system. between entry of biocidel. product and NPDES discharge point . On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc. ). Volume = 0.306 million gallons What is the decay rate (D.K. ) of ' the product? If unknown, Assume no decay (D.K. s 0) and proceed to asterisk. The degradation must be stated at pH level within 1/2 S.U. of pH within handling system. Enter the half life of the product : H.L. : 0.375 Days • The decay rate Is equal to 1 , x . 69 s 1.84 s Decay Rate (O.K.) H.L. I Calculate degradation factor (D.F. ) . This is the .first order loss coefficient . D.F. = (A,D,D. ) • (D.K. ) : ( •0273) * ( 1.84 ) s 1.93 (Volume) ( .306 ) Calculate Steady State Discharge Concentration. Dischg Conc. = (0 R. ) : (65.4 : 2_113719/I . (D/.F. )(Volume)(3785) (1..9)(.300(3765) Calculate concentration of biocide instroam during low flow condit .nns. (Receiving Stream Concentration) (Discha Conc) x ( IWC%) = (0.03 )x( 100 ) = 0.03 m9/ I 100 100 Receiving Stream • Concentration III . Calculate regulated limitation. List all LC,o data available for the whole product according to the following columns. (Note that units should be in mg/ 1 ) . Please provide copies of the sources of this data. Organism Test Duration LC,o (m9/I ) Rainbow Trout 96 hr LC50 6.2 me/1 Bluegill Sunfish 96 hr LC50 10. 1 mg/1 4 Choose the lowest LCeo which has a test duration of 96 hours. If a tab • hour test Is unavailable, choose the lowest ;6 hour LCeo. Enter the selected LCeo 6.2 If the half life (H.L. ) is less than 4 days, perform the following calculation. Regulated Limitation = .05 x LC;o = 0.31 mg/i If the half life is greater than 4 days or unknown, perform the following calculations. Regulated Limitation = 0.01 x LCeo = mg/I • Choose the appropriate regulated limitation from the calculations immediately above and place in this blank. 0.31 mg/liter From Part II enter receiving stream concentration: 0.03 mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Kerry Lanza Name (Print) 4 12/28/88 Signs ure Date Per un in Responsible Charge Note: Blowdown will' be discontinued when Betz Entec 365 is shot fed. This will permit hydrolysis of DBNPA prior to release. The DR is based on the concentration of active product in the water at the time blowdown is resumed. • • _ o