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HomeMy WebLinkAboutWI0400045_Permit Application_20030212Duracell/Gillette 305 New Hwy 64 East Lexington, NC 27292 Application for Permit to Construct and/or Use a Well(s) for Injection Class 51 Wells February 2003 Environmental Resources Management NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES APPLICATION FOR PERMIT TO CONSTRUCT AND/OR USE A WELL(S) FOR INJECTION Class 5I Wells In Accordance with the provisions of NCAC Title 15A: 02C.0200 Complete application and mail to address on the back page. TO: DIRECTOR, NORTH CAROLINA DIVISION OF WATER QUALITY DATE: February 12, 20 03 A. PERMIT APPLICANT Name: Duracell/Gillette Address: 305 New Hwy 64 East City: Lexington State: NC Zip Code: 27292 County: Davidson Telephone: (336) 249-9101 C. PROPERTY OWNER (if different from applicant) C= Name: w Address: rn City: State: Zip Code: County: Telephone: C. STATUS OF APPLICANT S-' Private: X Commercial: Federal: State: r1a -' m County: Municipal: Native American Lands: — D. FACILITY (SITE) DATA (Fill out ONLY if the Status is Federal, State, County, Municipal or Commercial). Name of Business or Facility: Address: City: Zip Code: County: Telephone: Contact Person: E. INJECTION PROCEDURE Provide a detailed description of all planned activities relating to the proposed injection facility including but not limited to: (1) construction plans and materials; (2) operation procedures; and (3) a planned injection schedule. GW-57 REM (Jan, 2000) Page 1 of 18 Response: A remedial project intended to mitigate ground water and soil contamination at the Gillette/Duracell facility located in Lexington, North Carolina is ongoing. One objective of this project is to remediate certain soils in three small areas down to the top of the shallow ground water using in -situ chemical oxidation. These three areas to be remediated using in -situ chemical oxidation were impacted by a release of chlorinated solvents that occurred from the 1960s through the 1970s on the Gillette/Duracell facility located in Lexington, North Carolina. This remediation activity is being conducted as part of the Remedial Design (RD) and Remedial Action (RA) implementation for the Site pursuant to a Unilateral Administrative Order (UAO) issued by U.S. EPA under CERCLA. The NCDENR has been actively involved in this project from its inception. One part of the overall remedial approach for the Gillette/ Duracell site is to apply the technology of in -situ chemical oxidation to certain small areas of on - site soils. This technology is proposed for implementation per this application. The three areas for which in -situ chemical oxidation will be used are identified in Figure 1. For this Site, it is being proposed that sodium or potassium permanganate be used as the oxidizing agent. The cations, potassium and sodium have no effect on the oxidizing power of the permanganate. Potassium permanganate is generally the preferred form because of its lower cost. However, sodium may be used if the applied concentration of permanganate is above 4%. Concentrations of potassium permanganate higher than 4% are not possible due to the limited water solubility of the potassium form. There are many oxidants that are potentially usable. Permanganate was selected because it is stable, non -hazardous (outside of its oxidizing nature) and easily handled. It is widely used as a safer alternative to chlorine in conventional water treatment. Permanganate reacts to oxidize PCE, TCE, and DCE. This reaction is rapid and complete. These reactions are given below: PCE: 4KMnO4 + 3C2C14 + 4H204 4MnO2 + 6CO2 + 12C1- + 4K+ + 8H+ TCE: 2KMnO4 + C2HC13 4 2MnO2 + 2CO2 + 3C1- + 2K+ + H+ DCE: 8KMnO4 + 3C2H2C12 4 8MnO2 + 6CO2 + 6C1- + 8K+ + 2OH- + 2H2O Laboratory (bench -scale) treatability tests were performed using site soils and ground water to confirm the effectiveness of this oxidizer in meeting the remedial objectives for this Site. The tests also estimated the likely dosage required to achieve the desired reductions in the adsorbed and dissolved phase chlorinated solvent concentrations. The Laboratory Treatability Study Report is included as Attachment A. GW-57 REM (Jan, 2000) Page 2 of 18 The proposed method of delivery of permanganate is by diluting the sodium permanganate solution and application of the dilute solution through temporary Geoprobe points. This method allows for efficient distribution of the oxidizer to the target treatment zones. Based on the laboratory treatability test and the most recent contaminant distribution, as determined, from soil and ground water sampling, the proposed treatment plan was developed and is presented below: Item (1): Construction Methods and Materials: The application of the chemical oxidant will utilize direct injection through temporary Geoprobe points. As such, there will be no construction activities. The permanganate injection solution will be made up in batches using a 300- gallon polyethylene tank. Each batch will consist of 250 gallons of water and 20 gallons of 40% sodium permanganate. This will yield a 4 to 4.5% solution of sodium permanganate. The diluted permanganate will be pumped from the tank to the Geoprobe point and directly injected into the subsurface. Item (2): Operation Procedures: The operational procedures to be employed are as follows: 1. Make up 250-gallon batch of permanganate (250 gallons of water with 20 gallons of 40% sodium permanganate as discussed above). 2. Set up Geoprobe rig with injection tip at initial injection point location. Advance injection tip to first 2.5' injection interval. The first treatment interval will be determined based on documented depth of COCs at each specific injection location. 3. Inject approximately 80 gallons of permanganate solution. 4. Advance injection tip to the second 2.5-foot injection interval. The second treatment interval will be determined based on documented depth of COCs at each specific injection location. 5. Inject approximately 80 gallons of permanganate solution. 6. Continue injection at 2.5-foot injection intervals until the injection process is complete for the injection point. The total treatment interval will be determined based on the documented depth of COCs at each specific injection location. 7. Withdraw injection point from hole. 8. Grout hole to ground surface using a cement/bentonite grout. 9. Move Geoprobe rig to next injection point location. 10. Repeat steps 2-9 at next three injection point locations. 11. Make up another 250-gallon batch of permanganate solution. 12. Continue preceding steps until all injection point locations are completed. GW-57 REM (Jan, 2000) Page 3 of 18 Item (3): Planned Injection Schedule: It is currently planned that a total of 51 points on 10-foot centers will be required for the injection operations (reference Figure 1). The final number and locations of the injection points may vary somewhat based on site conditions. It is estimated that three injection points can be completed per day. Each point will have two, 2.5-foot injection intervals. Each interval will receive 80 gallons of permanganate solution. Treatment of three injection points will require two batches of permanganate per day. Approximately 19 days of Geoprobe work will be required to treat the area. F. DESCRIPTION OF SITE Provide a brief description of the contamination incident and the incident number assigned by the Division of Water Quality staff in the Department's Regional Office: Response: The Duracell Battery Tech (Lexington, North Carolina Plant) Site consists of approximately 145 acres that includes 27.5 acres on which batteries have been manufactured since the early 1960s, an additional 17.5 undeveloped acres (former Cecil property) that were acquired by Duracell, and approximately 100 undeveloped acres (former Swing property) in which Duracell obtained a property interest and that subsequently were acquired by Duracell (reference Figure 2). The use of the terms "on -site" and "off -site" in this report are made in the context of the actual operating facility property (27.5+/- acres) and does not include the property to the north and east of the operating facility property that also is owned by Duracell. The Site is located at 305 New Highway 64 East, Lexington, Davidson County, North Carolina. The coordinates for the facility are latitude 35' 49' 56" and longitude 80' 13' 59". The Site location has been designated on the Lexington East, U.S. Geological Survey (USGS) topographic map attached as Figure 2. The Site currently consists of three plant buildings (reference Figure 3). In the late 1950s, the property encompassing Plant #1, former Plant #2, and Building #4 was purchased from the Swing family. Prior to plant construction, the property was a farm. The Duracell -Lexington facility has been owned previously by Duracell U.S.A. and is currently owned by the Gillette Company. Plant #3 building and property were purchased in the 1970s. Prior to purchase, the building was an Ames Department Store. Building #4 was added in the 1960s. The Duracell -Lexington, North Carolina facility has manufactured batteries since the early 1960s. In the 1960s, P.R. Mallory operations had several military contracts to manufacture mercuric oxide batteries. Initially, the cells were assembled into batteries and shipped at Plant #1. After the purchase of Plant #3, storage and shipping was conducted there. The original construction of Plant #1 was from the aisle area south of the current production area to the south (toward the main offices). The manufacturing area of Plant #1 was added in the mid- 1960s. In addition, Plant #2 was added to the northwest of Plant #1 in 1967. GW-57 REM (Jan, 2000) Page 4 of 18 Plant #3 was originally used for sub -assembly operations with an advanced engineering design section up until the late 1970s. Some special battery assembly was conducted in Plant #3 for custom one-time batteries and for military shipping. In 1994, an addition was built on the west side of Plant #3. Also in 1994, the Memtek treatment system was moved from Plant #2 to the center bay of Building #4. Two wastewater tanks were added to the east side of Building #4 to temporarily store process wastewater and recovered ground water prior to treatment. Plant #2 was demolished in late 1994. All tooling for battery assembly was made in the machine shop located on the north side of Plant #1. All tools, dyes, and presses needed to be cleaned as part of routine maintenance. They were cleaned with various solvents. In addition, the watch battery cells were specially cleaned in a solvent washer. The specific cleaning chemicals used at the facility included: • tetrachloroethene • trichloroethene • methylene chloride • 1,1,1-trichloroethane • 1,1,2-trichloroethane • acetone Until 1980, all spent solvents were disposed of in a gravel pit (former solvent disposal area) located north of Plant #1 and south of Building #4. The exact construction details of the pit and specific disposal practices are unknown. G. HYDROGEOLOGIC DESCRIPTION SECTION (G) MUST BE ORIGINALLY SEALED AND SIGNED BY A LICENSED GEOLOGIST Provide a hydrogeologic description, soils description, and cross section of the subsurface to a depth that included the known or projected depth of contamination. The number of borings shall be sufficient to determine the following: (1) the regional geologic setting; (2) significant changes in lithology; (3) the hydraulic conductivity of the saturated zone; (4) the depth to the mean seasonal high water table; and (5) a determination of transmissivity and specific yield of the aquifer to be used for injection (showing calculations). Response: The following information is provided regarding the regional and;site- specific geologic and hydrogeologic conditions: ` f SE AL M3` taSee n °> 0 GW-57 REM (Jan, 2000) Page 5 of 18 Site Soil and Geology Regional Soils The soil survey of Davidson County, North Carolina (USDA, 1994) reports that the soil in the county is generally weathered from felsic, intermediate, and mafic crystalline rocks or from fine-grained metamorphic rocks. The crystalline rocks are primarily in the northern and northwestern parts of the county. The fine- grained metamorphic rocks are in the southern and southeastern parts of the county. The felsic rocks are mostly granite, gneiss, or schist. Soils that are formed in material weathered from this type of rock are acidic. The mafic rocks are mostly gabbro. Soils that formed in material weathered from this type of rock are slightly acidic to mildly alkaline. Large areas of the county are underlain by intermediate rocks, such as diorite, or have a mixture of felsic and mafic rocks. The fine-grained metamorphic rocks are slate -like rocks that are dominantly argillite. Soils formed in material weathered from these rocks are acidic. Soil textures vary depending on the mineralogy or the parent material (e.g. the schists produce micaceous silts while gneiss or intrusives produce silty or sandy clays). Local Soils The soil beneath the Site generally consists of weathered bedrock or saprolite, which is composed of predominantly silty clays to clayey silts. Based on prior investigative efforts, two distinct soil types were noted to be present in the shallow subsurface beneath the Site. The uppermost soil zone encountered at the Site is a medium consistency, multicolored (red, orange, yellow, brown, gray and green) silty clay. The silt fraction in this zone ranged from approximately 10% near the ground surface to approximately 30% near the base. Some medium- to fine-grained sand was present in this zone. This uppermost zone was found to extend from the ground surface to a depth of approximately five to ten feet below ground level (BGL). Beneath this uppermost zone, the residual materials generally grade downward to a medium consistency, mottled red -orange and brown -black clayey silt. The clay proportion in this zone generally ranged from approximately 30% to 40%. Remnant foliations, indicative of the parent bedrock material, and minor fine sand were noted to be present in this zone. The appearance of the residual soil is typical of saprolite in the Piedmont region of North Carolina, with grain size increasing and degree of weathering decreasing with depth. There are no significant changes in the lithology of the local soils that would have a significant effect on the proposed injection system. Regional Geology Davidson County is in the center of the Piedmont physiographic province. Davidson County is on the boundary between two major geologic belts, the GW-57 REM (Jan, 2000) Page 6 of 18 Charlotte Belt to the north and the Carolina Slate Belt to the south (Carpenter, 1982). The Charlotte belt is characterized by both felsic and mafic igneous rocks. The felsic rocks are primarily granite, and the mafic rocks are primarily gabbro. The Carolina Slate Belt includes various types of volcanic and sedimentary rocks, such as mudstones, and mixtures of volcanic debris. The felsic volcanic rocks are very resistant to weathering and underlie the more prominent topographic features. The sedimentary rocks consist of such rocks as mudstones and siltstones that have been physically and chemically altered by metamorphism to a more indurated slate. Much of the sedimentary rock is intermediate in hardness and is classified as argillite. Local Geology The fractured bedrock at the Site consists primarily of the felsic intrusive complex on the west side of the facility and intermediate intrusive rocks on the east side of the facility (Carpenter,1982). Alluvium is found to the north along the unnamed tributary to Leonards Creek. The felsic intrusive complex consists of white to gray, fine to coarse -grained, massive to foliated, metamorphosed bodies of varying assemblages of intimately associated felsic intrusive rock types. The complex includes mineralogical gradations within a single body in some areas while in other areas it includes separate intrusions. Rock types include granite, granodiorite, quartz, diorite, and quartz monzonite. Primary minerals include quartz, plagioclase, potassium feldspar, muscovite, biotite, chlorite, epidote and sericite. Intermediate intrusive rocks consist of dark, greenish -gray to black, medium -to -coarse grained, massive, wellJointed metamorphosed bodies, probably dioritic in composition. Primary minerals include hornblende, plagioclase, biotite, epidote, chlorite, magnetite, and minor quartz. Alluvium is dark brown, gray to white unconsolidated sand, silt, and clay, occasionally containing subrounded to well-rounded pebbles and cobbles. Site Hydrogeology Ground water in the general vicinity of the Site exists within two zones. The first or uppermost, water -bearing zone is within the silty clay residual saprolite soils overlying felsic igneous bedrock. The second, or lower, water -bearing zone is within the underlying igneous bedrock where the occurrence and movement of ground water is controlled by secondary openings such as fractures, joints, and foliations. Due to gradational changes from weathered saprolite to competent bedrock, ground water in the uppermost water -bearing zone is expected to show preferential movement along relic structures. Ground water in the saprolite is usually found under unconfined or semi -confined conditions with ground water flow generally conforming to surface topography. Due to the low permeability of the fine-grained materials comprising the uppermost water -bearing zone, ground water yields to wells tapping this zone are very small and typically not sufficient for water supply purposes. GW-57 REM (Jan, 2000) Page 7 of 18 Ground water in the lower water -bearing zone in bedrock is typically under semi -confined or confined conditions with flow direction being controlled by the presence and orientation of secondary openings. Overall ground water movement will be from areas of higher hydraulic head (higher elevations) toward areas of lower hydraulic head (lower elevations or stream valleys). Ground water yields from the bedrock are typically higher than the upper zone above bedrock with yields high enough to sustain private water supplies. Private water wells tapping the bedrock aquifer and the shallower saprolite zone are present in the general vicinity of the Site (reference Section K). As a result of extensive on -site ground water investigative activities that have been conducted at the Site to date, there is detailed documentation on the hydrogeologic conditions at the Site. The initial ground water investigation at the Site was conducted in 1981, which was followed by a series of supplemental investigations (including the RI activities) that ultimately resulted in the installation of a total of 93 ground water monitoring wells at the Site, as well as 13 shallow recovery wells and four deep recovery wells. The locations of these wells are shown in Figure 4. At this time, 87 monitoring wells and 12 shallow recovery wells, in addition to the four deep recovery wells, are present at the Site. Wells MW-13, MW-14, MW-19, MW-21, MW-22 and SR-4 were closed and abandoned during previous soil removal activities. In addition, MW-24 was closed and abandoned as part of the 1997 Phase II RI activities. Shallow Aquifer The ground water system at the Site is characterized by an interconnected upper water -bearing zone in the weathered, unconsolidated saprolite and a lower water -bearing zone in the igneous bedrock. The upper water -bearing zone is comprised of an upper layer of predominantly brown, clayey silt with some sand which is underlain by a less weathered layer of primarily tan to brown, silty sand (saprolite). This lower layer shows a gradational change to more competent bedrock with depth. The depth to bedrock has been found to range from about 8 ft to as much as approximately 76 ft. Depth to ground water in this upper water - bearing zone typically ranges from four to 32 ft depending on the location at the Site and the time of year. Representative cross -sectional profiles, including pre - RI monitoring well screen intervals, of the shallow ground water system in the northern site area are provided in Figures 5 and 6. The locations of these cross - sectional profiles are depicted in Figure 7. Figures 8 through 11 are representative cross -sectional profiles for the entire Duracell -Lexington Site based on the hydrogeologic information obtained from the pre -RI and RI monitoring wells. The locations of these profiles are depicted in Figure 12. There are no significant changes in the lithology of the shallow aquifer that would have a significant effect on the proposed injection system. GW-57 REM (Jan, 2000) Page 8 of 18 Bedrock Aquifer The deeper water -bearing zone in the underlying igneous bedrock is somewhat less characterized than the shallow zone with a total of 40 monitoring/recovery wells tapping this zone. As indicated previously, the bedrock is comprised primarily of felsic intrusive and intermediate intrusive rock, which has been fractured and jointed, as well as having a foliated structure. The occurrence and movement of ground water in the bedrock is controlled by the distribution and degree of interconnection~ of these secondary openings (fractures and joints). Depth to ground water in the bedrock zone varies considerably due to the random distribution of openings; however, static water levels in the bedrock wells typically range from four to 30 ft depending on the location at the Site and the time of year. Shallow Ground Water Movement Ground water flow in the upper water -bearing zone has been well defined over the last several years due to the large number of on -site monitoring wells. A total of 64 shallow saprolite monitor/recovery wells are currently present on - site. A ground water flow map based on water level data from non -pumping conditions on May 2000 is provided in Figure 13. A ground water divide was identified near the central portion of the Duracell -Lexington Plant property. The overall direction of ground water flow on the northern portion of the Site is generally to the north, which conforms to the original topography of the area and coincides with a structural bedrock low as evidenced in Figure 6. Historically, the overall direction of ground water flow has not changed significantly in this area even though seasonal fluctuations in water levels have been routinely documented. Based on the topographic setting, data from temporary off -site monitoring wells, and ground water elevation data from permanent off -site monitoring wells, ground water in this uppermost water -bearing zone is expected to move to the north from the Site and ultimately discharge to the small unnamed tributaries (T1 and T2) to Fritz Branch, which in turn discharges to Leonards Creek (reference Figure 2). The ground water elevation data obtained during the Phase I and Phase II RI activities conducted at the Site indicated the overall direction of ground water flow along the southern portion of the Site to be to the south which conforms to the topography of the area and coincides with a structural bedrock low as evidenced in Figure 6. The overall direction of ground water flow has not changed significantly in this area even though seasonal fluctuations in water levels have been documented. Based on the topographic setting and ground water elevation data from permanent on -site monitoring wells, ground water in this uppermost water -bearing zone is expected to move to the south from the Site and ultimately discharge to the small -unnamed tributaries located south of the Site. GW-57 REM (Jan, 2000) Page 9 of 18 The ground water elevation data obtained from on -site well, MW-34, located near the northeast property boundary adjacent to Plant #3, indicate the overall direction of ground water flow in this area to be to the east/northeast. Based on the topographic setting and ground water elevation data from the on -site monitoring wells, ground water in this upper most water -bearing zone is expected to move to the east/northeast from the Site and ultimately discharge to the small, unnamed tributaries (T2 and T3) to Leonards Creek. For the area in the immediate vicinity of the proposed injection system, shallow ground water movement is toward the north with ultimate discharge of shallow ground water being to the upper unnamed tributary to Fritz branch and Fritz branch. Bedrock Ground Water Movement As discussed previously, ground water movement in the deeper bedrock system is controlled by secondary openings (e.g., joints, fractures, and foliation orientations) in the underlying igneous intrusive bedrock. Based on field observations, review of aerial photographs, and logs of borings/wells at the Site, a dominant regional pattern of structural features (lineaments) was not observed. However, there does appear to be a significant structural lineament trending approximately N 15°-20° E across the Site which is strongly influencing ground water flow in the bedrock zone. Due to the intrusive nature of the bedrock in the area, discontinuous lineaments and arcuate fracture traces would be expected along contacts of intrusive bedrock units. Movement of ground water in the deeper bedrock water -bearing zone has been found to generally conform to movement in the shallow zone with the exception of the east/northeast component of flow in the area north of the Site. A ground water flow map based on water level data from non -pumping (ground water recovery system not operating) conditions on May 2000 is provided in Figure 14. Consistent with the shallow ground water, the absolute ground water elevations varied slightly in the deeper bedrock aquifer; however, the ground water flow patterns were almost identical for the different survey periods. A ground water divide was identified in the deeper bedrock zone near the central portion of the Duracell -Lexington property near Plant #1. Water level data from the deep monitoring wells in the northern portion of the Site show an overall northerly component of flow with monitoring/recovery wells DR-1, DR-2, and DR-3 showing consistently higher water levels than well DR-4. These water level data also have shown a downward component of flow from the shallow saprolite zone at DR-1, as well as at DR-3 and DR-4; however, well DR-2 has shown a consistent upward component of flow. It is expected that ground water in the deeper bedrock zone to the north of the ground water divide will move generally to the north/northeast from the Site and ultimately discharge to Abbotts or Leonards Creek. Ground water in the deeper bedrock zone to the south of the GW-57 REM (Jan, 2000) Page 10 of 18 ground water divide will move to the south/southeast from the Site and ultimately discharge to Abbotts Creek. Since the proposed injection system will be restricted to the shallow soils at the Site, the bedrock ground water system should not be affected by the system. Hydraulic Conductivity The results of slug tests conducted for wells in the shallow saprolite water - bearing zone indicated a range of hydraulic conductivity values of 0.37 ft/day to 4.6 ft/day (Remedial Investigation Report Operable Unit Two, 2001). This range of hydraulic conductivity values is very similar to the range of values developed for the Bypass 601 Superfund site that is located in a similar hydrogeologic environment. The results of slug tests and pump tests conducted for wells in the deeper bedrock water -bearing zone indicated a range of hydraulic conductivity values of 0.06 to 2.74 ft/day based on the slug test results and a range of 0.008 to 0.37 ft/day based on pump test results. The results of the pump tests were one to two orders of magnitude lower than the results of the slug tests for the same wells, and are believed to be more representative of the aquifer as a whole. The results of the slug tests are believed to represent more localized conditions and the sand pack surrounding the well. These ranges are in the low end range of literature values for fractured igneous and metamorphic rock (Freeze and Cherry,1979) but are similar to range of values developed for the Bypass 601 Site that is located in a similar hydrogeologic environment. Depth to Mean Seasonally High Water Table The mean depth to the water table in the immediate vicinity of the proposed injection area is approximately 21.7 feet below ground surface (BGS). This is based on 10 separate water level measurement from monitoring well SR-6. The highest measured water level in this well was 20.76 feet BGS. Transmissivity and Specific Yield As noted above, the range of hydraulic conductivity values for the shallow, saprolite ground water was 0.37 ft/day to 4.6 ft/day. Based on an average saturated thickness of 10 feet of the saprolite zone in the immediate vicinity of the proposed injection system (well SR-6), the transmissivity would be in the range of 3.7 ft2/ day to 46 ft2/ day based on the following equation: where: T=Kb K = hydraulic conductivity b = saturated thickness GW-57 REM (Jan, 2000) Page 11 of 18 H The specific yield is expected to be in the range of 10 to 15 % based on the materials comprising the saprolite zone. MONITORING PROCEDURE Provide plans for proposed location and construction details of ground water monitoring well network, including a schedule for sampling and analytical methods. Include any modeling/testing performed to investigate injectant's potential or susceptibility to change (biological, chemical or physical) in the subsurface. Response: As part of the monitoring plan, the existing ground water monitoring/recovery well SR-6 will be utilized to provide ground water quality data. Due to the distance of other existing shallow monitoring wells from the area to be remediated, two temporary well points will be installed immediately adjacent to the remediation area to provide additional ground water quality data. A site map showing the proposed monitoring well network is attached as Figure 15. Prior to and one month subsequent to the completion of the initial oxidant application, ground water samples will be collected from the existing recovery well SR-6 and the two temporary wells. These ground water samples will be analyzed for volatile organic compounds by CLP SOW OLM04.2, soluble manganese (by CLP SOW ILM04.1, chloride by EPA Method 325), sodium (by CLP SOW ILM04.1), total suspended solids (by EPA Method 160.2), and color (by EPA Method 110). In addition, the following field parameters will be measured for each sample: pH, temperature, conductivity, oxidation-reduction potential, and dissolved oxygen. Bench -scale testing was performed to observe the effects of the permanganate application on the residual soils and ground water, and to monitor the site - specific end products of the reaction. The permanganate solution was found to react completely with the chlorinated ethenes and other oxidizable compounds (such as metals or other organics) present in the soils and ground water. A copy of the Treatability Study Report is included in Attachment A. WELL USE: Will the injection well(s) also be used as the supply well(s) for the following? (1) The injection operation? (2) Personal consumption? YES NO X YES NO X Response: Ground water will not be extracted from the subsurface as part of the in -situ oxidation process and, therefore, there will be no influent line used in the injection process. Water required for mixing/diluting the solution will be acquired from the City of Lexington Public Works Department. Gate valves, pressure gauges, and a flow meter will be installed on the "effluent" or application line to control the quantity and rate of the solution applications. Since ground water recovery will not be part of the process, there will not be a GW-57 REM (Jan, 2000) Page 12 of 18 "Source Well". Therefore, construction details for a "Source Well" are not applicable. CONSTRUCTION DATA (check one) EXISTING WELL being proposed for use as an injection well. Provide the data in (1) through (7) below to the best of your knowledge. Attach a copy of Form GW-1 (Well Construction Record) if available. X PROPOSED WELL to be constructed for use as an injection well. Provide the data in (1) through (7) below as PROPOSED construction specifications. Submit Form GW-1 after construction. (1) Well Drilling Contractor's Name: NC Contractor Certification number: (2) Date to be constructed: Number of borings: Approximate depth of each boring (feet): (3) Well casing: Type: Galvanized steel Black steel Casing depth: From to _ Casing extends above ground (4) Grout: _ Plastic Other (specify) ft. (reference to land surface) inches Grout type: Cement Bentonite Other (specify) Grouted surface and grout depth (reference to land surface): around closed loop piping; from to (feet). around well casing; from to (feet). (5) Screens Depth: From to feet below ground surface. (6) N.C. State Regulations (Title 15A NCAC 2C .0200) require the permittee to make provisions for monitoring wellhead processes. A faucet on both influent (recovered groundwater) and effluent (fluid being injected into the well) lines is generally required. Will there be a faucet on the influent line? yes no Will there be a faucet on the effluent line? yes no (7) SOURCE WELL CONSTRUCTION INFORMATION (if different from injection well). Attach a copy of Form GW-1 (Well Construction Record). If Form GW-1 is not available, provide the data in part G of this application form to the best of your knowledge. GW-57 REM (Jan, 2000) Paje 13 of 18 M L. NOTE: THE WELL DRILLING CONTRACTOR CAN SUPPLY THE DATA FOR EITHER EXISTING OR PROPOSED WELLS IF THIS INFORMATION IS UNAVAILABLE BY OTHER MEANS. Response: The initial application event is scheduled to be performed during June or July of 2003 and should be completed within a one week time period. The oxidant will be injected into the subsurface using Geoprobe points. Each Geoprobe point will be 1.25 inch in diameter and installed to various depths below ground surface depending on depths of the VOCs identified in soils. An illustration of the application tip on the Geoprobe is included as Figure 16. Each Geoprobe point will be grouted to the surface with a bentonite/ grout slurry (abandoned) after the application has been completed at a particular point. Table 1 gives an estimate of the areas to be treated. Table 2 provides an estimate of the concentration of permanganate to be used and the volume to be injected at each interval for each point. A second application of permanganate may be applied within selected areas based on sampling results post application. A second application will be used if the VOCs are elevated and there is no residual permanganate present. The second application will also use Geoprobe injection and will follow the protocol used for the first application. OTHER WELL DATA Provide a tabulation of data on all wells within 1/4 mile of the injection well(s), excepting water supply wells serving a single-family residence, which penetrate the proposed injection zone. Such data shall include a description of each well's type, depth, record of abandonment or completion, and additional information the Director may require. Response: Attached Table 3 is a construction summary of the previous permanent monitoring wells installed at the Site and off -site to date in the shallow saprolite zone in which injection will occur. A summary of historic laboratory analytical results for these shallow ground water wells is included in Tables 4 and 5. PROPOSED OPERATING DATA (1) (2) (3) (4) (5) (6) (7) Injection rate: Average (daily) Injection volume: Average (daily) Injection pressure: Average (daily) Injection temperature: Average (January) Hydraulic capacity of the well: gallons per minute (gpm) gallons per day (gpd) pounds/square inch (psi) _° F, Average (July) Expected lifetime of the injection facility: years Give a description of how the above data will be measured and controlled: OF GW-57 REM (Jan, 2000) Paue 14 of 18 4393INJECT DURCELI MLW 1-23-03 Push Tool Injection Injection Tip Detail Sequential Injection i .25-inch Drive Stem 9 Upper Follow Packer 12•inches i Pertorated Drive Stem i ?flinches 10-Slot Continuous 1Nh+e Wound Screen Drive Poiw 3-inches Environmental GEOPROBE INJECTION TIP DETAIL FIGURE Resources DURACELL, U.S.A. 16 ERM Management LEXINGTON, NORTH CAROLINA Table l Distribution of VOCs and Their Mass in the Former Solvent Disposal Area Duracell U.S.A., Lexington, North Carolina Boring Location Length Represented (ft) Width Represented (ft) Area Depth of Contaminated Zone (ft) Volume in cubic feet Volume of Location (cu. Methylene Ft.) Chloride Concentration (mg/kg) 1,2-DCA PCE TCE Carbon Tetra Mass of 1,1,2-TCA 1,1,1-TCA 1,2-DCE VOC (lbs) 287 16.5 12 198 5 54000 990 1 0.12 280 18 18 324 4 70691 1296 0.6 0.09 285 15 15 225 5 61364 1125 1 0.05 0.14 278 15 18 270 4.5 66273 1215 41 0.8 15 0.85 91 21.70 278 15 18 270 6.5 95727 1755 0.9 0.19 278 15 18 270 5 73636 1350 9.9 0.5 0.9 0.5 1.91 289 30 12 360 5 98182 1800 1.1 0.24 291 8 9 72 5 19636 360 21 4.7 1.2 1.16 273 18 18 324 5 88364 1620 0.9 0.5 0.8 2.4 0.90 273 18 M 3?4 r 8834n 1 41)(1 '1 n I A 3.19 293 18 12 216 5 58909 1080 1.8 1.9 15 2.9 2-80 274 15 18 270 5 73636 1350 1.4 0-23 274 15 18 270 5 73636 1350 2.1 5.1 1.5 1.41 Mass of VOC (lbs) 0.02 0.01 0.17 0.11 0.06 0.00 0-24 0.01 0.62 Total Area in locations (sq. ft.) 3393 Total volume in locations (cu. Ft.) 16911 Total VOC in pounds 34.09 Assumes the density of soil is 120 pounds per cubic foot Pounds VOC=Length (ft) x width (ft) x depth (ft) x 120 (lbs/ft3) x [VOC conc] (mg/kg) / 22 (lbs/kg) / 454,000 (mg/lb) P:\4393\PERMITTING\OU-1 Chem Oa Injection estu to 12-19-02As - 2/3/2003 Table 2 Estimates of Chemical Oxidant Injection System Duracell U.S.A., Lexington, North Carolina Area to be treated, ft2 Depth to Interval to be treated, ft. Total length of Interval to be treated, ft. individual Treatment Interval, ft. Injection Radius, ft. Overlap between points, % (<50) Porosity, % Volume injected per treatment interval, gal Injection rate per interval, GPM Push rate, min/ft Time to set treatment interval, min Number of points used simultaneously per Rig Hours worked per day Number of Push Rigs Used Oxidant Demand, lb/yd3 )r Cost $/hr aber of Laborers for injection IOxidant Equivalent Weight, g/eq Contaminant Equivalent Weight, g/ eq Contaminant Concentration, mg/Kg Soil Bulk Density, Lb/ft3 1 5 2.5 5 0 30 80 1 2 25 1 52. 0I2 Total Number of injection Points Injections per point Total Number of Injections Total. Gallons injected Single Pore Volume, gal Number of pore volumes injected Time to set single injection points, hrs Time to inject all points, hrs Injection Pump Total Flow, gpm Total Push Rig Time, hrs Days of Push Rig use Number of points per day otal Oxidant Demand, Lbs ixidant Concentration, % 511 102 8,160 38,148 0.21 11 191 2.7 2,340 1\�.\OU-I Cem O:!, e-ti nesnmx[e 12-119-0l-,JsT 2-2,3:2003 Table 3 Summary of Well Construction Data for Ground Water Monitoring Wells Duracell U.SA, Lexington, North Carolina Well Number Date Installed 1Top of Casing Casing Elevation Stick-up (ft-MSL"2) (ft-agl) Total Depth (ft-bglh Screened Internal (ft-bgl) Sand Pack Interval (ft-bgl) Screen/Casing Material MW-1 6/16/81 752.67 12.30 27 19-22.5 16-24 PVC/PVC MW-2 6/17/81 734.14 Iflush 20 14-18 11-19 PVC/PVC MW-3 6/18/81 737.13 2.50 40 33-36.5 30-38 PVC/PVC MW4 6/18/81 748.30 2.53 54 34-38 3141 PVC/PVC MW-5 1/20/82 745.46 2.50 30 18-28 16-28 PVC/PVC MW-6 1/21/82 758.35 2.36 33 22-32 19-32 PVC/PVC MW-7 1/22/82 747.38 3.27 43 33-43 18-43 PVC/PVC MW-8 1/26/82 748.10 12.44 27 22-27 19.5-27 PVC/PVC MW-9 1/27/82 750.96 1.24 40 29.5-39.5 23.8-39.5 PVC/PVC MW-10 1/28/82 742.68 170 35 24-34 21-34 PVC/PVC MW-ll 1/28/82 737.02 2.43 25 14.5-24.5 12.5-24.5 PVC/PVC MW-12 1/29/82 737.15 2.40 30 19.5-29.5 14-29.5 PVC/PVC MVV-15 12/11/84 742.26 1.43 30 18-28 15-30 PVC/PVC MW-16 5/16/85 737.20 IL80 30.5 17-27 14-30.5 Teflon/Stainless MW-17 5/16/85 738.27 1.42 26 13-23 10-26 Teflon Stainless MW-18 5/17/85 742.33 1.55 24.3 11-21 8.5-24 Teflon/Stainless MW-20 8/20/87 755.85 2.68 38 22.5-37.5 20-37.5 PVC/PVC MW-23 s 2/25/88 757.47 3.08 38 20-35 17.7-30 PVC/PVC MIN-25 3/11/1996 748.02 1.87 40 27-37 24-40 Stainless/Stainless MW-26 3/8/1996 748.55 2.15 35 22-32 20-35 Stainless/Stainless MIN-27 3/20/1996 734.05 2.51 33 20-30 16-33 Stainless/Stainless MW-28 3/15/1996 727.67 2.93 12 6.9-11.9 5.1-12.1 Stainless/Stainless MW-29 3/20/1996 731.94 2.63 15 35718 8-15 Stainless/Stainless M V-30 4/21/1997 746.36 flush 35 21-31 18.5-35 Stainless/Stainless MN-31 4/9/1997 738.00 jf2ush 28 18-28 16-28 Stainless/Stainless MW-32 4/10/1997 753.43 12.79 40 27-37 25-40 Stainless/Stainless MW-33 4/10/1997 743.24 2.33 22 11-22 9-22 Stainless/Stainless MW-34 5/13/1997 739.38 flush 23 13-23 11-23 Stainless/Stainless MW-35 8/20/1997 720.92 1.95 10.5 5.5-10.5 3.5-10.5 Stainless/Stainless MiV-36 8/20/1997 728.22 2.15 18 13-18 9.0-18.0 Stainless/Stainless M[N-37 8/27/1998 713.21 19.5 9.5-19.5 7-19.5 Stainless/Stainless MW-38 10/9/1998 747.31 Iflush 36 23-33 21-35 Stainless/Stainless MW-39 9/1/1998 747.58 flush 43.5 33.5-43.5 31-43.5 Stainless/Stainless MW-40 9/2/1998 746.97 Eush 32.5 22.5-32.5 20-32.5 Stainless/Stainless MW-41 10/6/1998 748.60 46 3343 3046 Stainless/Stainless MW-42 9/3/1998 737.37 flush 26 13-23 11-22 Stainless/Stainless MW43 9/12/1998 730.21 flush 28 15-25 12.5-28 Stainless/Stainless MW44 10/7/1998 727.29 flush 176 63-73 60-76 Stainless/Stainless MW-45 10/7/1998 729.39 flush 52 3949 37-50 Stainless/Stainless 1AW-46 9/29/1998 ' 731.41 flush 22 12-22 11-22 Stainless/Stainless MW-47 11/10/1998 688.06 flush 23 10-20 8-23 Stainless/Stainless MW-48 11/12/1998 697.99 18 8-18 6-18 Stainless/Stainless MW-49 2/15/1999 684.10 Mush 8 3-8 2-8 Stainless/Stainless MW-50 2/16/1999 750.45 50 33-48 30-50 Stainless/Stainless MW-51 12/21/1999 flush 41 27-37 25-41 Stainless/Stainless MW-52 2/11/1999 705.20 flush 19 9-19 7-19 Stainless/Stainless NIW-53 3/2/1999 687.48 flush 10 5-10 3-10 Stainless/Stainless ATW-54 2/11/1999 683.05 25 13-23 9-25 Stainless/Stainless MW-55 1/6/2000 hush 35 16.5-315 11-33 Stainless/Stainless MW-56 12/29/1999 Rush 129 16-26 12-29 Stainless/Stainless vfV -57 1/17/2000 1 flush 38 17-32 15-38 Stainless/Stainless DW-1 3/11/1996 747.19 1.92 108 95-105 92.8-108 Stainless/Stainless DS17-2 3/18/1996 1732.83 L60 i50 137-147 133-150 Stainless/Stainless Dh'-3 3/14/1996 15/14/1997 729.61 2.35 145 132-142 128-145 Starless/Stainless DAY-4 739.15 Hush 105 92-102 90-105 Stainless/Stainless DIV-5 9/15/1998 691.61 2.50 177 57-67 55-70 Stainless/ Stainless R'.4393 prR--%fl= (373.zls-2.'3.'2003 Table 3 Summary of Well Construction Data for Ground Water Monitoring Wells Duracell LLSA, Lexington, North Carolina Well Number Date Installed Top of Casing Casing Elevation Stick-up (ft-MSLl2) (ft-agl) Total Depth (ft-bgll Screened Interval (ft-bgl) Sand Pack Internal (ft-bgl) Screen/Casing Material DW-6 8/31/1998 736.88 2.52 167 155-165 153-167 Stainless/Stainless DW-7 1/7/1997 743.82 2.51 42 29-39 27-42 Stainless/Stainless DW-8 11/26/1996 752.67 2.07 144 121-141;91-101 119-145;88-105 Stainless/Stainless DW-9 1/8/1997 746.92 flush 135.9 122.9-132.9 120-135.9 Stainless/Stainless DW-10 12/18/1996 733.71 flush 40.2 27.2-37.2 25-40.2 Stainless/Stainless DW-11 12/6/1996 738.11 Iftush 55.3 42.3-52.3 40-55.3 Stainless/Stainless DW-12 12/11/1996 741.15 flush 64 Open (50.5-64) Open Open (steel outer casing to 50.5') DW-13 6 4/18/1997 741.15 flush 193 180-190 175-193 Stainless/Stainless DW-14 4/3/1997 731.47 3-25 144 131-141 129-144 Stainless/Stainless DW-15 4/7/1997 732.29 3-12 1108 95-105 93-108 Stainless/Stainless DW-16 4/4/1997 736.39 2.83 1108 95-105 93-112 Stainless/Stainless DW-17 4/8/1997 732.31 1.75 200' Open (57-200) Oven Open (steel outer casing to 57) DW-18 10/21/1998 742.33 2.54 200 182-197 179-200 Stainless/Stainless DW-19 10/6/1998 748.75 2.56 112 99-109 96-112 Stainless/Stainless DW-20 10/22/1998 746.08 flush 200 187-197 185-200 Stainless/Stainless DW-21 10/8/1998 746.16 flush 102 89-99 87-102 Stainless/Stainless DW-22 9/24/1998 737.59 flush 173 160170 157-173 Stainless/Stainless DW-23 9/9/1998 733.21 Lush 201 188-198 186-201 Stainless/Stainless DW-24 9/17/1998 737.70 'lush 102 89-99 87-102 Stainless/Stainless DW-25 10/2/1998 722.94 iflush 200 Open (90-200) Open Open (steel outer casing to 90') DW-26 9/21/1998 734.44 flush 102 84-99 80-102 Stainless/Stainless DW-27 9/28/1998 709.51 flush 200 Open (41-200) Open Open (steel outer casing to 41') DW-28 11/10/1998 687.04 flush 95 77-92 74-95 Stainless/Stainless DW-29 2/26/1999 694.08 flush 105 70-95 68-105 Stainless/Stainless DW-30 2/12/1999 682.19 flush 90 78-88 75-90 Stainless/Stainless DW-31 2/17/1999 750.10 184 119 107-117 105-119 Stainless/Stainless DW-32 12/20/1999 701.16 2.52 83 67-77 64-83 Stainless/Stainless DW-33 12/16/1999 737.88 flush 178 162-172 159-178 Stainless/Stainless DW-34 1/7/2000 709.67 flush 69 56-66 54-69 Stainless/Stainless DW-35 1/5/2000 685.00 flush 205 0pen(50.5-205) Open Open (steel outer casing to 50.5') DW-36 1/19/2000 660.41 flush 68 55-65 5348 Stainless/Stainless Notes: 1. ft = feet 2. MSL = Mean Sea Level 3. agl = above ground level 4. bg1= below ground level 5. DW-13 has 66 feet of 10-inch steel casing and 110 feet of 6 5/8-inch steel casing. P_: _"3s3 PEP_\IITTL,�G,T3.xls -2 3 2003 Table 4 Detected Water Quality Parameters in Shallow (Saprolite) Ground Water Samples (mg/L) September 1997 Duracell U.S.A., Lexington, North Carolina Total Sample Location Date Alkalinity Chloride Phosphate Sulfate TDS DUR-MW-2 9/ 16/ 97 132 15.8 5.98 15.2 211 DUR-MW-3 9/17/97 42.4 37.2 0.524 149 DUR-MW-10 9/18/97 27.8 239 0.258 620 DUR-MW-29 9/17/97 44.9 12.9 0.23 15.7 147 DUR-SR-6 9/18/97 69 27.7 0.524 13.3 129 DUR-DR-1 9/18/97 109 67.8 0.239 3.25 243 DUR-DW-1 9/17/97 35.1 10.2 1.71 12.7 111 DUR-DW-1 dp 9/17/97 33.7 10.3 1.23 12.9 123 DUR-DW-2 9/9/97 102 8.95 0.54 5.35 875 DUR-PW-4 9/18/97 257 50.2 0.116 11.6 358 DUR-PW-4 dp 9/18/97 247 50 0.138 12.2 352 DUR-PW-5 9/17/97 101 5.22 0.874 35.4 167 MW - shallow monitoring well SR - shallow recovery well DW - deep monitoring well DR - deep recovery well PTN - private well Qualifiers J - estimated value [ ] - a blank cell indicates parameter analyzed but not detected P:\4393\P:.&\ff=G\t4.x1s (data (7)-2/5, 2003 Table 5 Detected Volatile Organic Constituents (ug/L) in Ou-Site Shallow (Saprolite) Ground WaterMouitoring Wells Duracell U.S.A., Lexington, North Carolina Sample ID Date 1;1,1- Trichloro ethane 1,1,2,2- Tetrachloro ethane 1,1- Dichloro ethane 1,1- Dichloro elhene 1,2- Dichloro ethane 1,2- Dichloro elhene (total) Acetone Benzene Bromoforni Chloro benzene DUR-MW-2 4/3/1996 UUR-MW-2 7/11/1996 3 j DUR-MW-2 5/12/2000 DUR-MW-3 4/4/1996 940 100 j 800 2600 DUR-MW-3 7/10/1996 590 460 j 1900 DUR-MW-3 5/19/2000 150 28 J 170 360 DUR-MW-3 dp 5/19/2000 160 j 36 140 j 390 DUR-MW-4 4/5/1996 6 j 2 j 7 j 3 j DUR-MW-4 7/10/1996 5 j 1 j 5 j 2 j 41 DUR-MW-5 4/3/1996 8 j 13 DLJR-MW-5 7/9/1996 6 j 8 j 8 j DUR-MW-5 5/25/2000 3 j 2 j 2 j DUR-MW-7 4/5/1996 6 j 15 7 j DUR-MW-7 7/10/1996 5 j 10 6 j 4 j DUR-MW-7 5/23/2000 4 j 7 j DUR-MW-8 4/10/1996 DUR-MW-B 7/11/1996 5 j 4 j 4 j 17UR-MW-8 d , 4/10/1996 DUR-MW-8 dp 7/11/1996 4 j 3 j 4 j DUR-MW-9 4/5/1996 39 5 j 36 3 j DUR-MW-9 7/12/1996 42 4 j 27 2 j DUR-MW-9 5/23/2000 12 3 j 12 DUR-MW-10 4/4/1996 3 j 6 j 4 j DUR-MW-10 7/10/1996 4 j 5 j 2 j 6 j DUR-MW-10 5/19/2000 13 6 j 12 UUR-MW-11 4/4/1996 710 100 520 590 8 j DUR-MW=Il 7/10/1996 750 j 84 370 j 2 j 480 j 22 8 j DUR-MW-12 4/4/1996 1 j 9 j 4 j 3 j DUR-MW-12 7/10/1996 DUR-MW-12 5/18/2000 UUR-MW-15 4/8/1996 400 54 j 480 780 P:\4393\PERMITTING\t5.xls voa-wells shall (on) - (2/5/2003) Table 5 Detected Volatile Organic Constituents (ug/L) in Ou-Site Shallow (Saprolite) Gromid Watel-Monitoriug Wells Duracell, U.S.A., Lexington, North Carolina Sample ID Date Chloro ethane Chloroform cis-1,3- Dichloro propene Methylene Chloride Tetra chloro ethene Toluene Trichloro ethene Vinyl Chloride Xylene (total) DUR-MW-2 4/3/1996 DUR-MW-2 7/11/1996 DUR-MW-2 5/12/2000 UUR-MW-3 4/4/1996 52.00 DUR-MW-3 7/10/1996 6700 DUR-MW-3 5/19/2000 1800 DUR-1AW-3d1) 5/19/2000 5 ) 1500 ) - - - -- - DUR-MW-4 4/5/1996 DUR-MWA 7/10/1996 2 ) DUR-MW-5 4/3/1996 51 UUR-MW-5 7/9/1996 4 ) DUR-MW-5 5/25/2000 51 DUR-MW-7 4/5/1996 41 51 DUR-MW-7 7/10/1996 3 1 6 ) DUR-MW-7 5/23/2000 21 51 DUR-MW-8 4/10/1996 DUR-MW-8 7/11/1996 1 ) 1 1 DUR-MW-8 Lip 4/10/1996 3 ) 25 UUR-MW-8 dp 7/11/1996 1 1 2 1 MR-MW-9 4/5/1996 5 ) 3 ) DUR-MW-9 7/12/1996 61 31 UUR-MW-9 5/23/2000 41 1 R DUR-MW-10 4/4/1996 21 13 DUR-MW-M 7/10/1996 31 71 DUR-MW-10 5/19/2000 1 1 21 301 DUR-MW-"l1 4/4/1996 31 ) 910 I)UK-MW-.11 7/10/1996 2 1 6) 12 4 1 980 1 3 J 5 1 DUK-MW-12 4/4/1996 11 4 1 3 ) 1)UR-MW-12 7/10/1996 DUK-MW-12 5/1.8/2000 DUR-MW-15 4/8/1996 2600 P:\4393\PERMITnNG\t5.xls voa-wells shall (on) - (2/5/2003) Table 5 Detected Volatile Organic Constituents (ng/L) in On -Site Shallow (Saprolite) Ground Water Monitoring Wells Duracell U.S.A., Lexington, North Carolina Sample 117 Dale 1,7,7- Trichloro ethane 1,1,2,2- Tetrdchloro ethane l,l- Dichloro ethane ],1- Dichloro elhene 1,2- Dichloro ethane 1,2- Dichloro ethene (total) Acetone Benzene Bromoform Chloro benzene I U R-M W-15 7/ 10/ 1996 410 390 900 200 DUR-MW-15 5/25/2000 1700 320 1200 1500 UUR-MW-16 4/4/1996 1)UR-MW-16 7/9/1996 DUR-MW-16 6/7/1999 DUR-MW-16 5/18/2000 DUR-MW-"16(1p 4/4/1996 - — UUR-MW-16 Lip 7/9/1996 DUR-MW-17 4/3/1996 DUR-MW-1.7 7/9/1996 UUR-MW-17 6/7/1999 DUR-MW-18 4/3/1996 8 J UUR-MW-18 7/9/1996 DUR-MW-18 6/7/1999 UUR-MW-18 5/23/2000 UUR-MW-20 4/8/1996 3 ] UUR-MW-20 7/10/1996 UUR-MW-23 4/5/1996 6 J 3 J U U R-M W-23 7/11/1996 8 J 2 J DUR-MW-23 dp 4/5/1996 7 J 3 J DUR-MW-23(1) 7/11/1996 7 J 2 J DUR-MW-24 4/11/1996 54 J 25 J 280 UUR-MW-25 4/3/1996 11 2 J 160 I)IJR-MW-25 7/11/1996 12 J 2 J 120 UUK-MW-25 10/9/1996 10 J 2 J 110 I )UR-MW-25 5/25/2000 3 J 2 J 62 5 J UUR-MW-25 Lip 10/9/1996 10 1 J 100 13 J DUR-MW-26 4/2/1996 DUR-MW-26 7/8/1996 DUR-M W-26 10/9/1996 I )UR-MW-26 5/26/2000 P:\4393\PERMITTING\t5.xls voa-wells shall (on) - (2/5/2003) Table 5 Detected Volatile Organic Constituents (ug&) in On -Site Shallow (Saprolite) Ground Water Monitoring Wells Duracell U.S.A., Lexington, North Carolina Sample ID Date Chloro ethane Chloroform cis-1,3- Dichloro propene Methylene Chloride Tetra chloro ethene Toluene Trichloro ethene Vinyl Chloride Xylene (total) UUK-MW-15 7/10/1996 34.00 UUR-MW-15 5/25/2000 23 J 51 J 4200 DUR-MW-16 4/4/1996 UUR-MW-16 7/9/1996 DUR-MW-16 6/7/1999 2 J UUR-MW-16 5/18/2000 DUR-MW-16 ci 4/4/1996 4 j DUR-MW-'l6 d 7/9/1996 UUR-MW-17 4/3/1996 QUIZ-MW-17 7/9/1996 MR-MW-17 6/7/1999 1 J UUK-MW-18 4/3/1996 DIJR-MW-18 7/9/1996 DUR-MW-18 6/7/1999 DUR-MW-18 5/23/2000 DUR-MW-20 4/8/1996 UUR-MW-20 7/10/1996 UUR-MW-23 4/5/1996 2 J QUIZ-MW-23 7/11/1996 5 J DUR-MW-23dp 4/5/1996 2 J DUR-MW-23 d p 7/11/1996 5 J 2 J UUR-MW-24 4/11/1996 3400 J 38 J 370 DUR-MW-25 4/3/1996 2 J 84 DUR-MW-25 7/11/1996 1 J 2 J 90 DUR-MW-25 10/9/1996 1 J 76 UUK-MW-25 5/25/2000 1 J 2 J 2 J 76 UUK-MW-25 dp 10/9/1996 2 J 81 UUR-MW-26 4/2/1996 UUK-MW-26 7/8/1996 DUR-MW-26 10/9/1996 UUR-MW-26 5/26/2000 1 J P:\4393\PERMITTING\t5.xls voa-wells shall (on)- (2/5/2003) Table 5 Defected Volatile Organic Constituents (ug/L) in Ou-Site Shallow (Sallrollle) Ground WaterMonitming Wells Duracell U.S.A., Lexington, North Carolina Sample ID Date 1,1,1- Trichloro ethane 1,1,2,2- Tetrachloro ethane 1.,1- Dichloro ethane 1,1- Dichloro ethene 1,2- Dichloro ethane 1,2- Dichloro ethene (total) Acetone Benzene Brornoform Chloro benzene DUR-MW-27 4/5/1996 23 9 J 96 1 61 33 DUIZ-MW-27 7/11/1996 30 8 J 72 61 15 J 25 DUR-MW-27 10/10/1996 36 10 J 95 82 30 DUK-MW-27 6/7/1999 11 J 4 J 22 J 51 01-IZ-MW-27 5/16/2000 17 5 J 80 54 DUK-MW-30 9/11/1997 I )UK-M W-30 12/ 18/1997 24 DUIZ-MW-30 5/25/2000 2 J 1 J DUK-MW-31 9/11/1997 16 J 94 DUK-MW-31 12/17/1997 26 94 12 OUR-MW-31 5/24/2000 5 J 22 3 J 1)UIZ-M W-31 dp 12/17/1997 25 91 12 DUK-MW-33 9/10/1997 DUK-M W-33 12/ 16/ 1997 DUK-MW-33 5/16/2000 DUK-MW-34 9/10/1997 75 33 280 DUK-MW-34 12/16/1997 83 35 260 1)UK-MW-34 5/16/2000 24 17 180 DUK-MW-34 dp 9/10/1997 71 33 280 DUK-MW-38 11/5/1998 86 DUK-MW-38 3/29/1999 1)IJK-MW-39 ll/5/1998 1 J DUK-MW-39 3/25/1999 1 J I)UK-MW-411 11/5/1998 1 J 1 J 11 95 DUK-M W-40 3/19/ 1999 5 J 15 140 DUIZ-MW-41 11/5/1998 6 J 11 DIJK-MW-41 3/22/1999 7 J 14 I) IJ K-M W-42 11/5/1998 ULW-MW-42 3/23/1999 1 )UR-SK-6 4/8/ 1996 1000 74 J 1400 1300 DUK-S IZ 7/ 12/ 1996 1200 71 J 1600 2900 P:\4393\PERMITTING\15.x1s voa-wells shall (on) - (2/5/2003) Table 5 Detected Volatile Organic Constituents (ug/L) in Ou-Site Shallow (Saprolite) Ground Water Monito►-ing Wells Duracell U.S.A., Lexingtou, North Carolina Sample Ill Dale Chloro ethane Chloroform cis-1,3- Dichloro propene Methylene Chloride Tetra chloro ethene Toluene Trichloro ethene Vinyl Chloride Xylene (total) MR-MW-27 4/5/1996 4 J 5 J 240 34 DUR-MW-27 7/11/1996 3 J 4 J 290 30 ])UR-MW-27 10/10/1996 8 J 5 J 3.20 34 I )lJR-MW-27 6/7/1999 210 MR-MW-27 5/16/2000 3 J 2 1 2.70 OUR-MW-30 9/11/1997 DUR-1AW-2A) 12/19/1997 31 DUR-M W-3Tl 5/ 25/ 2000 J MR-MW-31 9/11/1997 880 DUR-MW-31 12/17/1997 2 J 910 UUR-MW-31 5/24/2000 1 J 290 DUR-MW-31 d, 12/17/1997 2 1 850 DUR-MW-33 9/10/1997 DUR-M W-33 12/ 16/ 1997 1)UR-MW-33 5/16/2000 DUR-MW-34 9/10/1997 5 J UUR-MW-34 12/16/1997 7 J DUR-MW-34 5/16/2000 4 1 1 J DUR-MW-34 dp 9/10/1997 5 J DUR-MW-38 11/5/1998 4 J DUR-MW-38 3/29/1999 3 J DUR-MW-39 11/5/1998 1 J 2 J 3 J DUR-MW-39 3/25/1999 6 J DUR-MW-40 11/5/1998 3 J 8 J 90 DUR-MW-40 3/19/1999 170 DUR-MW-41 11/5/1998 4 J 5 J 5 J UUR-MW-41 3/22/1999 2 J MR-MW-42 11/5/1998 5 J Ul)R-MW-42 3/23/1999 UR-SR-6 4/8/1996 62 J 1700 I)UR-SR-6 7/12/1996 47 J 3200 P:\4393\PERMITTING\t5.xls voa-wells shall (on) - (2/5/2003) '1 able 5 Detected Volatile Organic Constituents (ug/L) in On -Site Shallow (Saprolite) Ground Water Monitoring Wells Duracell U.S.A., Lexington, North Carolina Sample ID Date 1,1,1- Trichloro ethane 1,1,2,2- Tetrachloro ethane 111- Dichloro ethane 1,1- Dichloro ethene 1,2- Dichloro ethane 1,2- Dichloro ethene (total) Acetone Benzene Bromoform Chloro benzene I)UR-PLTI-GW2 7/5/2000 1 120 5 J 150 1 2 J 2 J DUR-1'1,7'1-GW3 7/7/2000 61 DUR-P'LTJ-GW4 7/6/2000 160) 2100 6100 DUR-PI.TI-GW5 7/7/2000 130 J 9 1 J I.)UR-]'LTJ-GW6 7/7/2000 41 81 22 0.41 DUR-PI.:l'J-GW6 d p 7/7/2000 I BUR-PLTJ-GW7 7/6/2000 2 ] DUR-PI.Tl-GW8 7/7/2000 DUR-1wri-GW9 7/7/2000 21 31 - DUR-1I:11-CM10 7/7/2000 21 P:\4393\PERMITTING\t5.xls voa-wells shall (on) - (2/5/2003) •ound Water Monitoring Wells bluene Trichloro ethene Vinyl Chloride Xylene (total) 3500 31 7000 170000 ss 71 21 91 31 P:\4393\PERMITTING\t5.xls voa-wells shall (on) - (2/5/2003) Table 5 Detected Volatile Organic Constituents (ug/L) in Off -Site Shallow (Saprolite) Ground Water Monitoring Wells Duracell U.S.A., Lexington, North Carolina Sample 1D Date 1,l,l- Trichloro ethane 1,1,2,2- Tetrachloro ethane 1,1,2- Trichloro ethane 111- Dichloro ethane 111- Dichloro ethene 1,2- Dichloro ethene (total) Acetone Bromoform Chloroform MelhyIene Chloride Tetra chloro ethene Trichloro ethene DIJR-MW-28 4/8/1996 98 1 48 300 380 1 4 j 490 J OUR-MW-28 7/11/1996 88 40 220 330 480 DUR-MW-28 10/1.0/1996 65 33 190 260 370 DUR-MW-28 6/7/1999 4 j 2 J I)UR-MW-28 5/16/2000 8 j DUR-MW-28dp 6/7/1999 5 j 1 J DUR-MW-29 4/8/1996 6200 j I)LJR-MW-29 7/11/1996 2 j DUR-M W-29 10/ 10/ 1996 DUR-MW-29 5/16/2000 1-)t1R-MW-32 9/11/1997 2 j I) U R-M W-32 12/ 17/ 1997 DUR-MW-32 6/7/1999 2 j DUR-MW-32 5/18/2000 5 J DUR-MW-35 9/9/1997 3 j 3 j 9 J 11 30 58 DUR-MW-35 12/16/1997 42 18 110 180 2 J 230 DUR-MW-35 6/7/1999 1G j 6 j 27 89 190 DUR-MW-35 5/16/2000 10 4 j 22 43 97 DUR-MW-36 9/9/1997 13 13 56 120 150 DUR-MW-36 12/16/1997 12 4 j 16 26 2 J 92 DUR-MW-36 5/16/2000 6 J 2 j 12 22 1 J 70 DUR-MW 36 dp 5/16/2000 4 J 2 j 10 16 1 J .66 DUR-MW 17 11/5/1998 240 65 29 j 7 j 470 DUR-MW-37 3/18/1999 260 56 25 J 550 DUR-MW-43 11/11/1998 2 j 17 6 j 3 j 200 DUR-MW-43 3/17/1999 4 j 2 J 110 DUR-MW-44 17/ll/1998 120 340 1100 DUR-MW-44 3/1.9/1999 53 J 97 j 280 1100 DUR-MW-45 11/10/1998 48 j 140 880 1800 DUR-MW-45 3/18/1999 40 J 110 j 920 1600 DUR-M W-46 11/ 19/ 1998 DUR-MW-46 3/25/1999 DUR-MW-46 d p 11/19/1998 17 U R-M W-47 11 /30/ 1998 P:\4393\PERMITTING\t5.xls VUA-wells shall (off) - (2/5/2003) Table 5 Detected Volatile Organic Constituents (ug/L) in Off -Site Shallow (Saprolite) Ground Water Monitoring Wells Duracell U.S.A., Lexington, North Carolina Sample ID Date 1,1,1- Trichloro ethane 1,1,2,2- Tetrachloro ethane 1,1,2- Trichloro ethane 1,1- Dichloro ethane 1,1- Dichloro ethene 1,2- Dichloro ethene (total) Acetone Bromoforni Chloroform Methylene Chloride Tetra chloro ethene Trichloro ethene DUR-MW-47 12/3/1998 3 J 1 J 1 J DUR-MW-47 3/24/1999 DUR-MW-47 d) 3/24/1999 DUR-MW-48 11/30/1998 2 J 2 J 3 J 9 J DUIt-MW-48 12/4/1998 2 J 2 J 3 J 9 J DUR-MW-48 3/30/1999 2 J 2 J 2 J 9 J DUR-MW-49 4/16/1999 DULL-MW-49 10/6/1999— DUR-MW-53 3/22/1999 DULL-MW-53 10/6/1999 4 J DUILMW-54 3/10/1999 8 J 5 J 54 450 390 DUR-MW-54 10/6/1999 5 J 4 J 25 J 350 J 200 J DUR-M W-55 1/20/2000 DUR-MW-55 2/24/2000 I )U R-M W-55 5/ 11 /2000 DUR-MW-56 I/18/2000 43 J 8 J DUR-MW-57 1/20/2000 2 J 2 J DU12-MW-57 3/l/2000 DUR-MW-57 5/10/2000 I )IJR-MW-57 dp 1/20/2000 2 J 2 J SR - shallow recovery well N1W - shallow uconilurimg well 1TTI-CM- plant #1 ground water sample dp - duplicate field sample Qualifiers J - estimated value [ J - a blank cell indicates parameter analyzed but not detected P:\4393\PHRM17TING\t5.x1s VOA -wells shelf (off) - (2/5/2003) Response: The basic operations to be performed will consist of preparing the permanganate solution and injecting it into the subsurface through temporary Geoprobe points. The following operating data will be collected as part of the injection process. Solution Make -up --For each batch of solution prepared the following data will be recorded: • Date and time batch was prepared. • Volume of water used • Weight of permanganate added • Verification of concentration by photometric analysis. Injection Points ---At each injection point and interval the following data will be recorded: • Location of injection point • Date and time of injection • Depth of injection • Volume of solution injected • Injection rate • Time to complete injection • Estimate of spillage on the ground surface, if any M. INJECTION -RELATED EQUIPMENT Attach a diagram showing the detailed plans and specifications of the surface and subsurface construction details of the system. Response: A schematic diagram of the Geoprobe and injection tip is provided in Figure 16. Since the injection of the chemical oxidant will be through temporary Geoprobe points, there will be no subsurface construction activities. N. LOCATION OF WELL(S) Attach a scaled, site -specific map showing the location(s) of the following: (1) the proposed injection well(s); (2) all property boundaries; (3) the direction and distance from the injection well or well system to two nearby, permanent reference points (such as roads, streams, and highway intersections); (4) all buildings within the property boundary; (5) any other existing or abandoned wells, including water supply and monitoring wells, within the area of review of the injection well or wells system, (6) potentiometric surface showing direction of groundwater movement, (7) any existing sources of potential or known groundwater contamination, including waste storage, treatment or disposal systems within the area of review of the injection well or well system; and GW-57 REM (Jan, 2000) Page 15 of 18 (8) all surface water bodies within the area of review of the injection well or well system. Response: The following maps are provided in Attachment B for review: Figure B-1: Site Location Map -- Portion of West Lexington and East Lexington Quadrangle USGS Topographic Maps Figure B-2: Site Map (show all property boundaries & all buildings within the property boundaries) Figure B-3: Site Topographic Map Figure B-4: Partial Site Layout Map with Locations of Hydrogeologic Profile Lines A -A' and B-B' Figure B-5: Hydrogeologic Profile A -A' Figure B-6: Hydrogeologic Profile B-B' Figure B-7: Cross Section N through S Figure B-8: Cross Section NNE through SSW Figure B-9: Cross Section NNW through SSE Figure B-10: Cross Section WNW through ESE Figure B-11: Locations of Hydrogeologic Cross -Sectional Profiles Figure B-12: Ground Water Elevation Contour Map for Shallow System — May 2000 Figure B-13: Ground Water Elevation Contour Map for Deep System -- May 2000 Figure B-14: Surface Water Location Map - Portion of West Lexington and East Lexington Quadrangle USGS Topographic Maps (show all surface water bodies within 1,000 ft of injection point) Figure B-15: Map showing location of all wells (incl. abandoned, supply and monitoring, and proposed injection wells) in area of review Figure B-16: Private Well Locations Within 1/2 Mile Radius Figure B-17 VOC Distribution Map for Soil to be Remediated and Temporary Injection Point Layout Figure B-18: Subsurface Application Schematic O. INJECTION FLUID DATA (1) Fluid source, if underground, from what depth, formation and type of rock/sediment unit will the fluid be drawn (e.g., granite, limestone, sand, etc.). Depth: GW-57 REM (Jan, 2000) Page 16 of 18 Formation: Rock/sediment unit: (2) Provide the chemical, physical, biological and radiological characteristics of the fluid to be injected. Response: Part 1: This does not apply; the fluid source is not underground. Part 2: The MSDS and Carus fact sheet for Sodium Permanganate are included in Attachment C. The MSDS contains chemical, physical, biological and radiological characteristics of the fluid to be applied. Sodium permanganate is proposed to be applied as a 4 to 4.5 % solution. P. PERMIT LIST Attach a list of all permits or construction approvals that are related to the site, including but not limited to: (1) Hazardous Waste Management program permits under RCRA (2) NC Division of Water Quality Non -Discharge permits (3) Sewage Treatment and Disposal Permits (4) Other environmental permits required by state or federal law. Response: No additional permits are expected to be required for the chemical oxidation process. Q. CERTIFICATION "I hereby certify, under penalty of law, that I have personally examined and am familiar with the information submitted in this document and all attachments thereto and that, based on my inquiry of those individuals immediately responsible for obtaining said information, I believe that the information is true, accurate and complete. I am aware that there are significant penalties, including the possibility of fines and imprisonment, for submitting false information. I agree to construct, operate, maintain, repair, and if applicable, abandon the injection well and all related appurtenances in accordance with the approved specifications and conditions of the Permit." (Signature of Owner or Authorized Agent) Please supply a letter signed by the owner authorizing the above agent, if authorized agent is signer. Identify acting responsible party for the remediation/cleanup of the site. GW-57 REM (Jan, 2000) Page 17 of 18 R. CONSENT OF PROPERTY OWNER (Owner means any person who holds the fee or other property rights in the well being constructed. A well is real property and its construction on land rests ownership in the landowner in the absence of contrary agreement in writing.) If the property is owned by someone other than the applicant, the property owner hereby consents to allow the applicant to construct each injection well as outlined in this application and that it shall be the responsibility of the applicant to ensure that the injection well(s) conforms to the Well Construction Standards (Title 15A NCAC 2C .0200) Identify current owners of properties associated with the site. Representatives from all ownership groups must sign the permit application. (Signature Of Property Owner If Different From Applicant) Please return two copies of the completed Application package to: UIC Program Groundwater Section North Carolina DENR-DWQ 1636 Mail Service Center Raleigh, NC 27699-1636 Telephone (919) 715-6165 GW-57 REM (Jan, 2000) Page 18 of 18 Attachment A Laboratory Treatability Study Report KEMRON ENVIRONMENTAL SERVICES, INC. DURACELL FACILITY Lexington, North Carolina 1.0 INTRODUCTION 1.1 TERMS OF REFERENCE This report was developed as a presentation of the results of the stabilization/solidification and oxidation treatability testing conducted for the Duracell site located in Lexington, North Carolina (Duracell -Lexington Site). Stab ilization/sohdification testing has been conducted to date on soil samples collected from areas to be remediated due to the presence of mercury. Oxidation treatability testing has been conducted employing soil and ground water from areas to be remediated for volatile organic compounds (VOCs) and using the VOCs that are of concern at the site. The treatability testing was performed for Environmental Resources Management (ERM) and Duracell (the Client) to identify remedial alternatives for the site. All testing summarized herein was performed in general accordance with the scope of work presented in the approved Treatability Study Work Plan for the site. Modifications to the scope of work were made throughout the study based on discussions with ERM and Duracell. This report presents the results of all testing and analyses performed as a part of this bench -scale remedy screening I verification treatability study to date. 1.2 SCOPE OF WORK Kemron undertook two separate and independent scopes of work for the Duracell -Lexington site. The first scope of work pertained to stabilization/solidification treatability testing and the second scope of work involved oxidation treatability testing. The following discussions summarize these testing programs and the results. The primary objective of the stabilization/ solidification treatability study was to conduct a bench -scale evaluation of solidification mixtures capable of successfully meeting the treatment performance criteria established for the site. Specifically, the stabilization/ solidification treatability study was performed to 1) determine the untreated characteristics of soils sampled from locations with mercury concentrations that exceed the remedial goal established for the site, �) evaluate a range of potential reagents and reagent addition rates for solidification of the these `ZSi���S_102 Page 1 of 28 IILRON ENVIItONMENT.4L JERVICES, INC. ?APPLIED TECHNOLOGIES GROUP soils, 3) perform additional evaluations to optimize treatment of the soils, and 4) improve the physical properties of the soil for long-term stability. The stabilization/ solidification treatability study was performed in a phased approach. The first phase included characterization of untreated soil. Following baseline characterization of the untreated soil, Kemron performed preliminary and intermediate solidification evaluations to assess the performance of various reagents and reagent addition rates. Verification solidification evaluations were performed to optimize candidate treatment and evaluate the potential need for further treatment alternatives. Kemron performed the stabilization/solidification testing on two categories of untreated soil composites. While both composites were of soils that contained mercury at a concentration that exceeds the remedial goal established for the site, one composite soil sample contained metallic mercury visible to the unaided eye (visible mercury sample) and the second composite soil sample did not contain metallic mercury visible to the unaided eye, but did contain mercury at a concentration of greater than 100 mg/kg (>100 ppm sample). The stabilization/solidification treatment testing was designed to reduce the leachable concentrations of the contaminants of concern, manganese and mercury, and improve the physical properties of the treated soil. The primary objective of the oxidation treatability study was to demonstrate that the chemical oxidation techniques can meet or exceed the remedial goals for protection of ground water. Specifically, the oxidation treatability study was performed to 1) determine the untreated characteristics of groundwater sampled from the site, 2) evaluate a range of potential reagents and reagent addition rates for oxidation of constituents of concern in site groundwater, and 3) perform additional evaluations to determine the total oxidation reagent soil demand. 1.3 REPORT ORG-ANIZATION This report presents the sample tracking information, the test methods and protocols, and the results of analyses and testing conducted throughout the treatability study. The report has been divided into sections presenting the various phases of the treatability study. The following sections of the report summarize the various phases of the treatability study: • Section 2.0 — Phase I: Untreated Soil Characterization • Section 3.0 — Phase H: Stab ilization/solidification Screening/Verification • Section 4.0 —Phase HL Chemical Oxidation Screening • Section 5.0 — Conclusions/Recommendations • Section 6.0 — Quality Assurance (QA) and Quality Control (QC) 3 � /3555_102 Page 2 of 28 KE vfRO� ENvaOv Er i 4l SERVICES, LNC. -A-PPLTED TECiLNOLOGIES GROUP Following the main text are tables and figures summarizing all data developed as part of the treatability study. Appendices are presented at the end of the document and include complete analytical data packages and geotechnical data reports. Note that most of the analytical testing was performed by a subcontract laboratory (CompuChem) under the direction of the Client_ As such, analytical data reports were provided directly to the Client and are not included herein. 355513555 102 Page 3 of 28 PE-mRo-N EN. ,?RomviENT_AL S-RviCEs, Laic. �PPT T- GROT_P 2.0 PHASE I: UNTREATED SOIL CHARACTERIZATION 2.1 OVERVIEW The establishment of the baseline level of constituents of concem is important for comparing and determining the effectiveness of the various treatment processes evaluated. The analyses also allow verification that the samples are representative and consistent with expectations and previous samples. This section presents information on the sampling, handling, preparation and characterization of the untreated soils utilized in the treatability study. 2.2 SOIL SAMPLING AND RECEIPT On 30 August 2001 Kemron received twenty three untreated soil samples labeled Visible Mercury (visible composite) and twenty eight untreated samples labeled as >100 ppm Mercury (>100 composite) for the stabilization/ solidification study. For the oxidation treatability study, three additional untreated soil samples were received. Ten liters of groundwater to be used in the oxidation treatability study were received on 28 September 2001 from the Duracell site. Each container was labeled and represented a distinct sample of untreated soil (or ground water). All samples were received in good condition. Upon receipt, all materials were logged in and placed in secure refrigerated storage at a temperature of 4 °C until commencement of treatability testing. Upon authorization to proceed with the study, Kemron developed two composite soil samples (visible mercury and >100 ppm mercury) for use in the stabilization/ solidification treatability study. The composite samples were developed using the procedures and individual samples outlined by the Client and in accordance with the intent of the Treatability Work Plan. Kemron generated the untreated composite samples by placing aliquots of each of the individual soil samples into large blending containers. Once the materials had been added to the blending container, Kemron homogenized each composite sample. Homogenization was conducted by placing each untreated composite soil sample into a mixing pan and gently mixing with stainless steel utensils. For treatability testing, Kemron typically removed all particles or debris (rocks, wood, etc.) larger than 0.5 inches (1 cm.) in diameter. Note that less than 1 % by weight of oversized material was present in the samples received by Kemron. Kemron continued homogenizing the composite, by hand, until visually homogenous, over a period of approximately 10 to 15 minutes. Upon completion, the homogenized materials were placed into clean 5-0rallon plastic buckets, covered with a lid, and p1_aced in refrigerated storage. 5i-3 -55_102 Page 4 of 28 KEv1RON EN��O\ It\T_�I SER`'ICES, LNC. APPLIED 'I`LC1-1N0L0GI7--S GROLP The groundwater samples were homogenized by mixing all ten liters of water in a clean plastic container, returning the water into the original shipping bottles and placing them in refrigerated storage. The three soil samples used for the oxidation treatability study were also homogenized in accordance with the above procedure. 2.3 UNTREATED SOIL CHARACTERIZATION Untreated soil characterization was performed both on "as -received" samples and on the two composite samples developed for treatability testing. The following discussion summarizes the results of these analyses. "As -Received" Sample Analyses Kemron performed geotechnical evaluations of the "as -received" samples in accordance with specifications on the chain of custody provided by ERM: soil samples using our in-house laboratory for physical testing. The following analyses were performed on 18 of the "as - received" soil samples in accordance with the specified method: Parameter Moisture Content Bulk Density Method ASTM D 2216 ASTM D 5057 Atterberg Limits ASTM D4318 Particle Size Distribution with Hydrometer ASTM D422 Mica Content Falling Head Permeability NA ASTM D5084 / EPA 9100 Four of the "as received" soil samples were analyzed for the following parameters in accordance with the specified method. Parameter Material pH Falling Head Permeability Method EPA Method 9045C ASTM D5084/ EPA 9100 The results of these analyses are summarized in Tables 1 through 3. 555i3555 102 Patre 5 of 28 PLvtRoN E\r,ZRo-,N i AL SERI7CES, LTC. APPLIED T-cz�, , =-s GROUP Table 1 As -Received Materials Summary of Geoleclinical Analyses Kemron Environmental Services, Inc. Duracell - Lexington Site Trealability Study SAMPLE 1 D Moisture Content (%) Bulk Density (11)s/1t3) OEOTECHNICAL Atterberg Lunits PARAMETER Particle Size Distribution ("/") Estimated Mica ("/o) Dry Basis Wet Basis Liquid limit Plastic Limit Plasicity Inde Gravel Sand Silt Clay PS-1 (0'-4') PS-2 (0'-4') PS-3 (0'-4') PS-4 (0'-4') PS-5 (0'-4') 513-208 (22'-26') S13-208 (26'-30') SB-355 (7-8) 5.13-355 (8'-9') 513-355 (14'-16') SB-355 (21'-23') 513-355 (28'-30) S13-359 (15'-19') SB-359 (23'-27') 513-362 (14'-18') 513-362 (26'-30') 513-369 (14'-18') SB-369 (22'-26') 27.8 25.6 18.2 24.7 15.8 22.1 31.2 16.0 26.8 25.8 19.5 45.8 32.1 31.5 21.1 32.9 23.4 24.3 21.8 20.4 15.4 19.8 13.6 18.1 23.8 13.8 21.1 20.5 16.3 31.4 24.3 23.9 17.4 24.8 19.9 19.5 119 106 117 123 114 108 122 117 124 121 82 120 114 117 135 125 93 120 60 49 40 43 NL 35 37 35 43 40 NL NL 48 60 37 36 40 43 28 35 21 22 NP 30 24 20 23 21 NP NP 31 32 20 30 37 31 32 14 19 21 NA 5 13 15 20 19 NA NA 17 28 17 6 3 12 0.5 0 11.8 16.6 0.9 0 0 7.7 2.3 0.2 0 0 0 0 0 0 0 0 26.3 32.3 27.0 21.7 70.6 51.0 47.6 57.1 31.4 30.7 71.8 36.5 30.0 49.0 27.5 52.7 47.5 44.6 30.6 34.7 40.4 35.4 19.4 44.1 45.9 23.4 38.8 39.3 26 56.6 40.3 29.5 47.2 42.2 44.8 48.4 42.6 33 20.8 26.3 9.1 4.9 6.5 11.8 27.5 29.8 2.2 6.9 29.7 21.5 25.3 5.1 7.7 7.0 10 35 15 35 40 35 40 15 15 15 30 30 30 15 35 30 30 30 NL No Liquid Limit NJ' No Plastic Limit NA Not Applicable 3555 "l()S.xls Kemron Environmental Services, Inc. Applied Technologies Group Table 2 As -Received Materials Summary of Falling Head Permeability Testing Kemron Environmental Services, Inc. Duracell - Lexington Site Treatability Study SAMPLE HYDRAULIC CONDUCTIVITY Moisture Bulk Dry Permeability ID Content (%) c1) Density (lbs/ft') Density (lbs/ft') (cm/sec) SB-208B @ 26-30 Ft. 26.3 124.2 98.4 1.3 x 10-6 SB-355 @ 28-30 Ft. 4L6 108.3 76.5 7.6 x 10-6 SB-359 @ 23-27 Ft. 26.0 113.5 90.1 9.8 x 10-6 SB-362 @ 26-30 Ft. 25.8 122.9 97.7 1.5 x 10-5 (1) Moisture Content determined in accordance with ASTM D2216 (dry weight basis) Ke=on Environmental Sen.-ices, Inc. 3555_206_x1s Applied Technologies Group Table 3 As -Received Materials Summary of Geotechnical Analyses Kemrou Environmental Services, Inc. Duracell - Lexington Site Treatability Study SAMPLE CONFIRMATION TESTING Moisture Bulk Dry Specific Saturation 1)II(2) ID Content N Density (lbs/ft') Density (lbs/ft') Gravity N (s.u.) SB-355 @ 21-23 Ft. 18.2 89.0 75.3 2.70 39.6 7.4 SB-355 @ 28-30 Ft. 37.6 111.3 80.9 2.70 93.8 6.4 SB-362 @ 14-18 Ft. 19.1 130.5 109.6 2.72 94.6 7.0 SB-362 @ 26-30 Ft. 23.8 121.0 97.7 2.79 84.3 6.1(3) (1) Moisture Content determined in accordance with ASTM D2216 (dry weight basis) (2) Results is an average of three different determinations (3) "fesling performed on oven dried material, as received material was not available. Material for tube SB-355 @ 21-28 Fl, was very dry and loosely compacted. Kentron Environmental Services, Inc. Applied Technologies Group 3555 210.x1s Composite Analvses Once homogenization was complete, Kemron sampled aliquots of each untreated soil composite for characterization testing. Untreated characterization is an essential component of the treatability study. The establishment of the baseline level of contamination is important for comparing and determining the effectiveness of the treatment processes. The characterization analyses also allow for confirmation that the chemical and physical properties of the soil samples were similar to those expected at the site. Table 4 present the results of all untreated characterization analyses for the stabilization/solidification treatability study. SPLP analyses on the untreated composite soil samples were performed by CompuChem of Cary, North Carolina. All analyses were performed under the direction of the Client and were reported directly to the Client. The data reported herein for these analyses have been provided to Kemron by the Client. Note that all geotechnical analyses performed on the untreated composite samples were performed by Kemron. The following analyses were performed on aliquots of the untreated composite samples: Parameter SPLP Mercury SPLP Manganese Moisture Content Bulk Density Material pH Method EPA Methods 1312/7470A EPA Methods 1312/6010B ASTM D 2216 ASTM D 5057 EPA Method 9045C The results of the above analyses are summarized in Table 4. Review of the data summarized in this table reveals that SPLP leachable mercury was reported at concentrations of 111 ug/L for the >100 Composite and 723 ug/L for the Visible Composite. Manganese was detectable at concentrations of 20 ug/L for the >100 Composite and 82.2 ug/L for the Visible Composite. Physical properties of the two composite soil samples were nearly identical. 5i3555_102 Page 6 of 28 KEMRO\ E\"vIRO\NENT4L SER`iCES, I\C. APPLIED TECHNOLOGIES GROUP Table 4 Untreated Material Composites Summary of Baseline Characterization Kemron Environmental Services, Inc. Duracell - Lexington Site Treatability Study ANALYTICAL PARAMETER UNIT > 100 COMPOSITE VISIBLE COMPOSITE GEOTECHNICAL ANALYSES Moisture Content @ 110'CO) - Dry Basis % 27.67 30.00 - Wet Basis % 21.34 23.03 Bulk Density (1) lb/ft3 117.5 117.7 Bulk Specific Gravity (1) - 1.9 1.9 Material pH (1) s.u. 7.82 7.89 CHEMICAL ANALYSES SPLP Mercury ug/L 111 723 SPLP Manganese ug/L 20 82.2 (1) Results are an average of three determinations. 3555 207_Xls Kern on Environmenial Senices, Inc. Applied Technolo-oies Group 3.0 PEASE IL STABILIZATION/SOLIDIFICATION SCREENING 3.1 OVERVIEW Stabilization/solidification treatment was selected as a candidate remedial technology for soils containing mercury due to its 1) relative ease of implementation, 2) ability to reduce the leachability, and therefore mobility, of both organic and inorganic contaminants, including mercury, 3) proven success in remediating sites containing soils with inorganic contaminants, and 4) relatively low cost of implementation. Stabilization/solidification technologies have proven capable of remediating sites with a broad range of both organic and inorganic contaminants. Further, the technology is capable of being implemented usimgboth locally available equipment and locally available reagents. Finally, the time to treat the site using stabilization/solidification technologies is anticipated to be equal to or less than the time required for treatment with any of the other remedial technologies being evaluated. The initial task of Phase H of the Duracell site treatability study was designed to identify potential reagents and reagent concentrations capable of successfully stabilizing / solidifying the untreated material, as based on immobilizing mercury as measured by a reduction in the leachability of mercury. The primary applications of solidification include 1) treatment of liquids and sludges for land disposal, 2) remediation of sites containing organic and inorganic contaminants, and 3) solidification of materials which are physically unstable. Stabilization treatment is identified in the National Contingency Plan (NCP) as a permanent remedial alternative for treatment of organic and inorganic waste materials. To perform stabilization treatment, common binding reagents or proprietary reagents are added to the untreated waste materials. Common binding agents include cement, fly ash, hydrated lime, cement kiln dust and lime kiln dust. In the remainder of this discussion, the terms solidification, stabilization and immobilization will be used interchangeably. Effective treatment is evaluated through a review of the properties and characteristics produced by mechanisms of stabilization. Successful treatment of the contaminated media is dependent on the following stabilization mechanisms: • Macro encapsulation • Micro encapsulation • Adsorption Detox; fi cation 3555/3555_102 Page 7 of 28 KEMRO\ EN-\ IRO\ E\T_;L SER,\TCES, LNc. ADPLIED TECHNOLOGES GROUP Macro encapsulation is the mechanism by which contaminants are physically entrapped as agglomerated particles within the bulk physical structure, or monolith, formed by stabilization reagents. Micro encapsulation, by contrast, occurs when contaminants are entrapped within the crystalline structure of the stabilization reagents. Stabilization reagents are frequently selected based on the ability of the reagents to generate the cementitious reaction necessary to bind and encapsulate the contaminants into a low permeable crystalline structure. Physical encapsulation of the contaminants within the stabilization monolith and crystalline structure is often not sufficient to meet long term treatment goals, since physical degradation may over time enhance contaminant migration. In order to achieve effective long-term stabilization, contaminants must often be chemically bonded or adsorbed within the stabilized matrix. Common stabilization reagents, such as cement, will often provide the necessary binding mechanisms. Adsorption and detoxification are not considered to be significant treatment mechanisms for the reagent classes and contaminants being assessed. Adsorption can occur when a contaminant is bound, typically electrostatically, to active sites on a stabilization media. An example would be high molecular weight organics being bound to activated carbon. 3.2 REAGENT SELECTION Kemron selected reagents to be evaluated based on experience stabilizing / solidifying similar materials. For the purposes of this study, Kemron focused on non-proprietary and non -patented treatment alternatives. While many patented or proprietary reagents are available for stabilization, Kemron feels that there are a number of equally effective non-proprietary, non - patented reagents available. As such, Kemron focused on these readily available and proven non-proprietary, non -patented reagents. Preliminary stabilization/solidification focused on the use of Type I Portland cement. Cement is the most common reagent utilized in the stabilization/solidification of materials (soils and wastes) containing hazardous substances. In addition to evaluating cement alone, treatment was also performed to evaluate cement in combination with other common binding reagents, including hydrated lime and slag cement. These binding reagents, while not providing all of the benefits of cement, are often used in conjunction with cement. Combining these reagent types can often allow for lower cement addition rates, thereby reducing potential full-scale reagent volumes and mi imizing the volume of the stabilized material. Kemron evaluated these binding 35>j/21»>_102 Page 8of28 PEmRONENvaONTNIBNNLAL.SDRVICES,LNC. �PPL FD TEC_-LNOLOGIEs GRou reagents in conjunction with cement in an effort to identify potentially technology -effective reagent combinations. In addition to these two common binder reagents, Kemron also evaluated several chemical additives including sodium sulfide and ferrous sulfate. These additives were selected due to their proven ability to minimize mercury mobility. 3.3 BLENDING TECHNIQUES AND SAMPLE FORMATION During this phase of the study, the Client and Kemron outlined a variety of reagent types and addition rates that have been proven capable of effectively improving the physical and chemical properties of similar untreated material types. Specific reagents and reagent combinations evaluated included: • Type I Portland Cement • Portland Cement/ Sodium Sulfide • Portland Cement/ Lime • Portland Cement / Lime/ Sodium Sulfide • Slag Cement/ Sodium Sulfide • Slag Cement/ Lime/ Sodium Sulfide All reagents were added as a slurry. Water was added as necessary to achieve a final treated material consistency similar to a very low slump concrete. Review of the particle size data reveals that the site soils are silty sands with some various fractions of clay. Experience indicates that materials with these size characteristics are amenable to a wide range of treatment options and have been successfully treated on other sites. Table 5 summarizes the initial mixtures developed by the Client and Kemron. This table includes Kemron's mixture numbers, the types of reagents used for each mixture, and the reagent addition rates for each mixture. The mixtures were developed by placing an aliquot of untreated composite soil sample into a blending chamber. The specified reagent was slurried with the specified amount of water and added to the untreated soil and blended at a rate of 30 to 50 rotations per minute (rpm) for a period of 30 to 60 seconds, until visually homogenous. Once homogenous, each of the treated mixtures was transferred to cylindrical molds for curing. Each treated mixture was allowed to cure in a humid environment maintained at a temperature of 16 to 20 degrees Celsius (°C). 3555 35>j 102 Page 9 of 28 KEViRONEl vtON7i%r.~1T�? S--«C-s, D C. APPL ED T C:7iTOLOGIFS GROL-P 3.4 TREATED EVALUATIONS Upon reaching specified cure intervals, the treated materials were subjected to physical characterization testing. During the curing process, treated materials were evaluated for setting and strength properties through penetrometer strength testing. While it is difficult to correlate penetrometer data to potential UCS (unconfined compressive strength) values, penetrometer values in excess of 4.5 tons per square foot (tons/ftz) generally indicate good strength characteristics. A review of data in Table 5 reveals that all mixtures, except two, achieved penetrometer strength values in excess of 4.5 tons/ftz after 1 to 4 days of curing. The two remaining mixtures achieved penetrometer strength values of 3.75 tons/ftz and >4.5 tons/ftz after 7 days of curing. The two mixtures that did not achieve the desired 4.5 tons/ftz after four days were both visible composite soil with slag cement/sodium sulfide. It was observed that the slag cement/sodium sulfide mixtures in the >100 composite soil samples had the lowest penetrometer readings after curing for one day. This indicates that this reagent blend cures at a slower rate than the other reagent blends tested. Upon achieving the 7-day cure, aliquots of all twenty-six mixtures were subjected to SPLP leachate analyses for mercury and manganese. The results of SPLP leachate analyses are presented in Table 6. A SPLP leachate mercury concentration goal of less than 11 ug/L was established as an initial performance goal. Review of the data presented in Table 6 reveals treatment effectiveness varied widely based on reagent type and addition rate for the two soil composites. Specifically, treatment of the >100 Composite samples resulted in treated leachable mercury concentrations ranging from 10.5 to 290 ug/L, while treatment of the Visible Composite samples achieved concentrations of 54.3 to 27,900 ug/L. In general, treatment with Portland cement either alone or in combination with hydrated lime or ferrous sulfate did not improve leachable mercury concentrations. In fact, the reported mercury leachate concentrations were higher in these mixtures then they were in the untreated material. However, treatment performed with sodium sulfide, in combination with either cement and lime or slag cement and lime did reduce leachable mercury concentrations. Review of leachable manganese data revealed that SPLP manganese concentrations were reduced for all treated materials. These data reveal that all reagent types and addition rates were able to significantly reduce SPLP manganese concentrations. The leachate manganese concentrations were low in all reagent mixtures that were evaluated and, with one exception of 36 ug/L, were always less than 10.6 ug/L. In general, the greater reductions were noted for treatment with Portland cement alone, although significant reductions were achieved with several of the reagent mixture designs. 3555i3 5_102 Page 10of28 Iu_vipoNE,., a^�tiNT_�.LSERvZCEs,INC. _1I PLED TECHNOLOGIES GROLP Table 5 Preliminary Stabilization Treatment Mixture Development and Penetrometer Evaluations Keniron Environmental Services, Inc. Duracell - Lexington Site Treatability Study KEMRON SAMPLE No. UNTREATED MATERIAL TYPE REAGENT TYPE REAGENT ADDITION N WATER ADDITION N PENETROMETER TESTING (tons/ft2) Day 1 1 Day 4 Day 7 3555-001 >1.00 Composite Type 1 Portland Cement 10 10 >4.5 >4.5 >4.5 3555-002 >I00 Composite Type I Portland Cement 15 15 >4.5 >4.5 >4.5 3555-003 >100 Composite Type I Portland Cement 20 20 >4.5 >4.5 >4.5 3555-004 >100 Composite Cement / Sodium Sulfide 15 / 2.5 18 >4.5 >4.5 >4.5 3555-005 >100 Composite Cement / Sodium Sulfide 15 / 5.0 18 >4.5 >4.5 >4.5 3555-006 >100 Com osite Cement / hydrated Lime 7.5 / 7.5 20 3.5 >4.5 >4.5 3555-007 >1.00 Composite Cement / Hydrated Lime 10/10 25 3.5 >4.5 >4.5 3555-008 > 100 Composite Cement / Lime / Sodium Sulfide 10 / 10/2.5 25 4 >4.5 >4.5 3555-009 >100 Composite Cement / Lime / Sodium Sulfide 10 / 10 / 5.0 25 3.5 >4.5 >4.5 3555-010 >100 Composite Slag Cement / Sodium Sulfide 15/2.5 17.5 0 >4.5 >4.5 3555-01 1 >1.00 Composite Slag Cement / Sodium Sulfide 15 / 5 20 0 >4.5 >4.5 3555-012 > 1.00 Composite Slag Cement / Lime / Sodium Sulfide 10 / 10 / 5.0 25 1.75 >4.5 >4.5 3555-013 >100 Composite Cement / Ferrous Sulfate 15 / 3.0 18 2.75 >4.5 >4.5 3555-014 Visible Composite Type I Portland Cement 10 10 >4.5 >4.5 >4.5 3555-015 Visible Composite Type I Portland Cement 15 15 >4.5 >4.5 >4.5 35.55-01.6 Visible Composite Type I Portland Cement 20 20 >4.5 >4.5 >4.5 3555-017 Visible Composite Cement / Sodium Sulfide 15/2.5 17.5 >4.5 >4.5 >4.5 3555-018 Visible Composite Cement / Sodium Sulfide 15 / 5.0 20 >4.5 >4.5 >4.5 3555-019 Visible Composite Cement / Hydrated Lime 7.5 / 7.5 20 3 >4.5 >4.5 3555-020 Visible Composite Cement / Hydrated Lime 10/10 25 2.25 >4.5 >4.5 355.5-021 Visible Composite Cement / Lime / Sodium Sulfide 10/10/2.5 25 3 >4.5 >4.5 3555-022 Visible Composite Cement / Lime / Sodium Sulfide 10 / 10 / 5.0 25 4.25 >4.5 >4.5 3555-023 Visible Composite Slag Cement / Sodium Sulfide 15/2.5 17.5 0 3.5 >4.5 3555-024 Visible Composite Slag Cement / Sodium Sulfide 15/5 20 0 2.75 3.75 3555-025 Visible Composite Slag Cement / Lime / Sodium Sulfide 10/10/5 .0 25 1.75 >4.5 >4.5 3555-026 Visible Composite Cement / Fen-ous Sulfate 15 / 3.0 18 2.5 >4.5 >4.5 Kemron Environmental Services, Inc. 3555 204.xis Applied Technologies Group Table 6 Preliminary Stabilization Treatment Summary of Mixture Development and Leachable Metals analyses Kemron Environmental Services, Inc. Duracell - Lexington Site Treatability Study KEMRON SAMPLE No. UNTREATED MATERIAL I TYPE REAGENT TYPE REAGENT ADDITION N WATER ADDITION NO SPLP METALS (ug/L) Manganese Mercury Untreated >100 Composite - 20 111 3555-001 >100 Composite Type I Portland Cement 10 10 1.2 275 3555-002 >100 Composite Type I Portland Cement 15 15 0.76 245 3555-003 > 100 Composite Type I Portland Cement 20 20 0.89 244 3555-004 >100 Composite Cement / Sodium Sulfide 15 / 2.5 18 1.3 59.3 3555-005 >100 Composite Cement/ Sodium Sulfide 1515.0 18 0.93 232 3555-006 >100 Composite Cement / Hydrated Lime 7.5 / 7.5 20 0.78 290 3555-007 >100 Composite Cement / Hydrated Lime 10/10 25 0.85 270 3555-008 >100 Composite Cement / Lime / Sodium Sulfide 1011012.5 25 0.46 14.7 3555-009 1 >100 Composite Cement / Lime / Sodium Sulfide 10 / 10 / 5.0 25 0.63 10.5 3555-010 >100 Composite Slag Cement / Sodium Sulfide 15 / 2.5 i 7.5 1.0 108 3555-011 >100 Composite Slag Cement / Sodium Sulfide 1515 20 2.0 83.5 3555-012 >100 Composite Slag Cement / Lime / Sodium Sulfide 1011015.0 25 0.77 ill 3555-013 >100 Composite Cement / Ferrous Sulfate 15 / 3.0 18 4.1 168 Untreated Visible Composite - - - 82.2 723 3555-014 Visible Composite Type I Portland Cement 10 10 0.65 2790 3555-015 Visible Composite Type I Portland Cement 15 15 0.46 3060 3555-016 Visible Composite Type I Portland Cement 20 20 1.8 3580 3555-017 Visible Composite Cement / Sodium Sulfide 1512.5 17.5 1.4 2210 3555-018 Visible Composite Cement / Sodium Sulfide 1515.0 20 36.2 1820 3555-019 Visible Composite Cement / Hydrated Lime 7.5 / 7.5 20 2.2 2230 3555-020 Visible Composite Cement / Hvdrated Lime 10/10 25 2.1 2920 3555-021 Visible Composite Cement / Lime / Sodium Sulfide 10 / 10 / 2.5 25 10.6 54.3 3555-022 Visible Composite Cement / Lime / Sodium Sulfide 1011015.0 25 8.0 132 3555-023 Visible Composite Slag Cement/ Sodium Sulfide 1512.5 17.5 1.5 5620 3555-024 Visible Composite Slag Cement / Sodium Sulfide 1515 20 10.4 27900 3555-025 Visible Composite Slag Cement / Lime / Sodium Sulfide 10 / 1015.0 25 2.0 103 3555-026 Visible Composite Cement / Ferrous Sulfate 1 1513.0 18 1.0 1110 Kemmn En,uonmeaal Ser%ices, Inc. 5 208.xis _ Applied Technologies Group 3.5 C.ANDIDATE MIXTURE EVALUATION Based on review of the preliminary results, the Client and Kemron selected several candidate reagent mixtures for each of the composite soil samples for reagent optimization testing. The reagent mixtures were selected based on the results of SPLP leachate analyses performed during preliminary testing. Kemron selected the candidate reagent mixtures, which 1) reduced leachable mercury concentrations, 2) provided good strength and setting properties, and 3) were relatively cost effective. Specifically, the following reagents and combinations were selected for further more detailed evaluations designed to optimize reagent selection and addition rates: • Lonestar Slag Cement • Lonestar Slag Cement / Lime • Lonestar Slag Cement / Lime / Sodium Sulfide • Cement / Lime / Sodium Sulfide • Cement / Lime / Sodium Sulfide / Ferrous Sulfate The candidate mixture development is presented in Table 7. This table presents the reagents, the reagent addition rates and water addition rate used to develop each reagent mixture. All reagent mixtures were developed in accordance with previously presented protocols. After treatment, each reagent mixture was allowed to cure for a period of 7 days prior to testing. Upon completion of the 7-day cure each of the treated candidate reagent mixtures was subjected to a range of verification analyses, including both physical and chemical characterization testing. During the curing process, treated mixtures were evaluated for setting and strength properties through penetrometer strength testing. A review of data in Table 7 reveals that all mixtures, except two, achieved penetrometer strength values in excess of 4.5 tons/ft2 after 3 to 5 days of curing. The two remaining mixtures (Lonestar Slag mixtures) had penetrometer strength values of 1.5 tons/ft2 and 1.0 tons/ft2 after 7 days. These results are consistent with the strength testing results for the initial mixture assessment. In the initial assessment, slag plus sodium sulfide had lower strength values. Therefore, this reagent mixture (slag plus sodium sulfide) was not assessed during candidate mixture development. Upon achieving the seven-day cure, aliquots of all 20 reagent mixtures were subjected to SPLP leachate and total mercury and manganese analyses. Specifically, each of the treated mixtures was submitted to CompuChem Laboratories for the following analytical analyses in accordance with the referenced test methods: -�55%�555_102 Page 11 of28 K:-:YROvE1,T%�tONv1 NTALSLR`TCbS, INC. APPLFED T-_PCF_N0L0G1ES GROUP Table 7 Optimization Stabilization Treatment Bound 2 Mixture Development and Penetrometer Evaluations Keniron Environmental Services, Inc. Duracell - Lexington Site rFreatabilly Study ICI1MRON SAMPLE No. UNTREATED MATERIAL TYP1i REAGENT TYPE REAGENT ADDITION (% WATER ADDITION N PENETROMETER TES"f1NG (tons/ft2) Day 1 Day 3 Day 5 Day 7 3555-027 >I00 Composite Lonestar Slag 15 15 0 0 0.5 1.5 3555-028 >100 Composite Lonestar Slag / Lime 10/10 25 1.25 3.5 >4.5 >4.5 3555-029 >100 Composite Lonestar Slag / Lime / Sodium Sulfide 10/10/2.5 22.5 1.25 3 >4.5 >4.5 3555-030 >100 Composite Lonestar Slag / Lime / Sodium Sulfide 15 / 10 / 5.0 30 1.25 3.25 >4.5 >4.5 3555-031 > i 00 Composite Cement / Lime / Sodium Sulfide 5 / 5 / 2.5 17.5 3.25 >4.5 >4.5 >4.5 3555-032 >100 Composite Cement 1 Lime / Sodium Sulfide 7.5 / 7.5 / 2.5 25 3 4.25 >4.5 >4.5 3555-033 >100 Composite Cement / Lime / Sodium Sulfide 10/10/2.5 30 3.75 >4.5 >4.5 >4.5 3555-034 > 100 Composite Cement / Lime / Sodium Sulfide 20 / 10/2.5 35 >4.5 >4.5 >4.5 >4.5 3555-035 > 100 Composite Cement / Lime / Sodium Sulfide / Ferrous Sulfate 10 / 10 / 2.5 / 2.5 30 2 4 >4.5 >4.5 3555-036 >I 00 Composite Cement / Lime / Sodium Sulfide / Ferrous Sulfate 20 / 10 / 2.5 / 2.5 40 3 >4.5 >4.5 >4.5 3555-037 Visible Composite Lonestar Slag 15 15 0 0.5 1 1 3555-038 Visible Composite Lonestar Slag / Lime 10 / 10 25 2 >4.5 >4.5 >4.5 3555-039 Visible Composite Lonestar Slag / Lime / Sodium Sulfide 10 / 10/2.5 22.5 2 >4.5 >4.5 >4.5 3555-040 Visible Composite Lonestar Slag / Lime / Sodium Sulfide 15 / 10 / 5.0 30 3 >4.5 >4.5 >4.5 3555-041 Visible Composite Cement / Lime / Sodium Sulfide 5 / 5 / 2.5 17.5 3 >4.5 >4.5 >4.5 3555-042 Visible Composite Cement / Lime / Sodium Sulfide 7.5 / 7.5 / 2.5 25 3.75 >4.5 >4.5 >4.5 3555-043 Visible Composite Cement / Lime / Sodium Sulfide 10/10/2.5 30 4 >4.5 >4.5 >4.5 3555-044 Visible Composite Cement / Lime / Sodium Sulfide 20 / 10/2.5 35 1.5 >4.5 >4.5 >4.5 3555-045 Visible Composite Cement / Lime / Sodium Sulfide / Ferrous Sulfate 10 / 10 / 2.5 / 2.5 30 4 >4.5 >4.5 >4.5 3555-046 Visible Composite Cement / Lime / Sodium Sulfide / Ferrous Sulfate 20 / 10 / 2.5 / 2.5 40 >4.5 >4.5 >4.5 >4.5 Ken -iron Environmental Services, Inc 3555 209.xis Applied Technologies Group Parameter SPLP Mercury and Manganese Total Mercury and Manganese Method EPA Methods 1312/6010B/7470 EPA Methods 6010B/7471 The results of total and SPLP leachate analyses are presented in Table 8. Review of the data presented in Table 8 reveals that all reagent mixtures resulted in significant reductions of leachable mercury concentrations when compared to untreated composite samples. Specifically, treatment of the >100 Composite samples reduced leachable mercury from 111 ug/L in the untreated composite to less than 19.6 ug/L for all mixtures. Several reagent mixtures, developed with cement / lime / sodium sulfide, achieved SPLP leachable mercury concentrations of less than 3.0 ug/L. Treatment of the Visible Composite samples resulted in generally similar results. Specifically, SPLP leachable mercury was reduced from 723 ug/L in the untreated composite to less than 130 ug/L in all reagent mixtures. Again, some of the greater reductions in leachable mercury were achieved for treatment with cement/lime/sodium sulfide, with treated concentrations of as low as 4.2 ug/L. A relationship between reagent concentration and leachable mercury was observed for the cement/lime/sodium sulfide reagent mixture in the visible composite, where the concentration of leachable mercury decreased as the reagent concentration increased. Relationships between reagent concentrations and leachate mercury concentrations were not apparent in other composite sample/reagent mixture combinations. Treatment also resulted in significant reductions in leachable manganese concentrations. Specifically, treatment of the >100 Composite samples resulted in SPLP manganese concentrations of less than 5.2 ug/L for all mixtures. This compares to an untreated SPLP manganese concentration of 20 ug/L for the >100 Composite. Treatment of the Visible Composite samples also achieved similar reductions. The untreated SPLP manganese concentration for the Visible Composite was reported as 82.2 ug/L, while treated concentrations were all below 4.6 ug/L. Based on review of the results of the optimization testing, the Client selected two candidate mixtures for further testing on each of the composite soils. The mixtures were selected based on the results of SPLP leachate analyses performed during the optimization testing. Specifically, the following reagents and combinations were selected for further more detailed evaluations: Slag Cement / Lime / Sodium Sulfide Cement / Lime / Sodium Sulfide The candidate reagent mixture development is presented in Table 9. This table presents the reagciits the reagent addltron rates and Neater addition rate used to develop each mixture. All 555i'3555 102 Page 12 of 28 IiE�fRON ENS ONMENT_- L SER�TCES, LTC. Ap°�IED TEC:LNOLOGEES GROUT Table 8 Optimization Stabilization Treatment Round 2 Mixture Development Kemron Environmental Services, Inc. Duracell - Lexington Site Treatability Study KEMRON SAMPLE No. UNTREATED MATERIAL TYPE REAGENT TYPE REAGENT ADDITION %) METALS ANALYSES Total Metals mg/Kg) I SPLP Metals (ug/L) Manganese I Mercury I Manganese I Mercury Untreated >100 Composite - - 20 ill 3555-027 >100 Composite Lonestar Slag, 15 1,670 916 1.7 7.1 3555-029 >100 Composite Lonestar Slag / Lime 10/10 1,470 678 2.0 5.8 3555-029 > 100 Composite Lonestar Slag / Lime / Sodium Sulfide 10/10/2.5 1,210 837 2.5 5.3 3555-030 >100 Composite Lonestar Slag / Lime / Sodium Sulfide 15 / 10 / 5.0 1,360 777 1.8 19.6 3555-031 >100 Composite Cement / Lime / Sodium Sulfide 5/5/2.5 752 918 2.6 1.3 3555-032. >100 Composite Cement / Lime / Sodium Sulfide 7.5 / 7.5 / 2.5 654 880 2.6 2.0 3555-033 > I00 Composite Cement / Lime / Sodiurn Sulfide 10/10/2.5 610 693 2.1 9.1 3555-034 >100 Composite Cement / Lime / Sodium Sulfide 20/10/2.5 585 544 5.2 2.9 3555-035 > 100 Composite Cement / Lime / Sodium Sulfide / Ferrous Sulfate 10 / 10 / 2.5 / 2.5 615 611 2.1 8.8 3555-036 > I00 Composite Cement / Lime / Sodium Sulfide / Ferrous Sulfate 20 / 10 / 2.5 / 2.5 601 557 3.8 1.7 Untreated Visible Composite - - 82.2 723 3555-037 Visible Composite Lonestar Slag 15 1,580 10,700 3.6 7.0 355.5-039 Visible Composite Lonestar Slag / Lirne 10/10 1,160 10,700 4.6 75.6 3555-039 Visible Composite Lonestar Slag / Lime / Sodium Sulfide 10/10/2.5 1,070 12,300 1.6 1.7 3555-040 Visible Composite Lonestar Slag / Lime / Sodium Sulfide 15 / 10 / 5.0 1,990 12,900 1.8 7.1 3555-041 Visible Composite Cement / Lime / Sodium Sulfide 5 / 5 / 2.5 760 17,500 1.7 130 3555-042 Visible Composite Cement / Lime / Sodium Sulfide 7.5 / 7.5 / 2.5 707 15,900 3.0 13.7 3555-043 Visible Composite Cement / Lime / Sodium Sulfide 10/10/2.5 622 12,200 1.1 4.2 3555-044 Visible Composite Cement / Lime / Sodium Sulfide 20/10/2.5 550 9,020 1.1 6.8 35.55-04.5 Visible Composite 1 Cement / Lime / Sodium Sulfide / Ferrous Sulfate 10 / 10 / 2.5 / 2.5 678 9,590 1.9 4.5 3555-046 Visible Composite Cement / Lime / Sodium Sulfide / Ferrous Sulfate 20 / 10 / 2.5 / 2.5 572 9,440 1.7 6.9 Keniron Environmental Services, Inc. 3555_212.xis Applied Tecluiologies Group Table 9 Optimization Stabilization Treatment Round 3 Mixture Development and Volumetric Expansion Kemron Environmental Services, Inc. Duracell - Lexington Site Treatability Study KEMRON SAMPLE No. UNTREATED MATERIAL TYPE REAGENT TYPE REAGENT ADDITION N WATER ADDITION N Volumetric Expansion (%o) Experimentally Determined (t) Theoretically Calculated (2) 3555-053 >100 Composite Cement / Lime / Sodium Sulfide 10 / l0 / 2.5 27.5 66 67 3555-054 >100 Composite Cement / Lime / Sodium Sulfide 10 / 5 / 2.5 22.5 53 49 3555-055 > 100 Composite Cement / Lime / Sodium Sulfide 10 / 2.5 / 2.5 22.5 55 54 3555-056 >100 Composite Lonestar Slag / Lime / Sodium Sulfide 10 / 10 / 2.5 25 62 61 3555-057 >100 Composite Lonestar Slag / Lime / Sodium Sulfide 10 / 5 / 2.5 22.5 52 51 3555-058 >100 Composite Lonestar Slag / Lime / Sodium Sulfide 10 / 2.5 / 2.5 20 45 43 3555-047 Visible Composite Cement / Lime / Sodium Sulfide 10 / 10 / 2.5 25 57 58 :1555-048 Visible Composite Cement / Lime / Sodium Sulfide 10 / 5 / 2.5 20 46 44 3555-049 Visible Composite Cement / Lime / Sodium Sulfide 10 / 2.5 / 2.5 20 30 42 3555-050 Visible Composite Lonestar Slag / Lime / Sodium Sulfide 10 / 10 / 2.5 25 55 64 3555-05 l Visible Composite Lonestar Slag / Lime / Sodium Sulfide 10 / 5 / 2.5 20 44 45 3555-052 Visible Composite Lonestar Slag / Lime / Sodium Sulfide 10 / 2.5 / 2.5 20 49 46 t Volumelm; expansion determined experimentally based on volume measurements pertormed on untreated and treated material. 2 vmumcu is expansion catemarea oasea on me touowmg iornnua: ts= tun%o til t rc) x tu;,, i u,«„)-tl Il Percent volume increase. R thy weight ratio of reagent to waste. Di,, Dry unit weight of in -situ waste. Dt,,;,t Ihy unit weight of compacted treated material. Kemron Environmental Services, Inc. 3555 216.x1s Applied Technologies Group reagent mixtures were developed in accordance with previously presented protocols. After treatment, each reagent mixture was allowed to cure for a period of 7 days prior to performing treated analyses. Upon completion of the 7-day cure each of the treated candidate reagent mixtures was subjected to a range of verification analyses, including both physical and chemical characterization testing. Volumetric expansion was measured in the samples as summarized in Table 9. A theoretically volumetric expansion was also calculated. As indicated in the table, the results of the measured and the theoretically values were close for most of the samples. After 7 days of curing, UCS testing was performed as summarized in Table 10. For the >100 composite, the results reveal a strength between 60.1-147.2 pounds per square inch (lb/in2) for the reagent mixtures with cement/lime/sodium sulfide and a strength of 63.9-169.5 lbs/in2 for the reagent mixtures with Lonestar slag/lime/sodium sulfide. For the visible composite, the results reveal a strength between 220.4-288.5 lb/in2 for the reagent mixtures with cement/lime/sodium sulfide and a strength of 111.1-245.9 lbs/in2 for the reagent mixtures with Lonestar slag/lime/sodium sulfide. Upon achieving the 7-day cure, aliquots of all twelve reagent mixtures were subjected to SPLP leachate and total mercury and manganese analyses. All samples were submitted and analyzed by CompuChem Laboratories in accordance with previously presented methods. The results of total and SPLP leachate analyses are presented in Table 11. Review of the data presented in Table 11 reveals that all reagent mixtures resulted in significant reductions of leachable mercury concentrations in both soil composites. Specifically, treatment of the >100 Composite samples reduced leachable mercury from 111 ug/L in the untreated composite sample to 13.9 ug/L or less for all reagent mixtures. The three reagent mixtures, developed with cement/lime/sodium sulfide, achieved leachable mercury concentrations of 1.7 ug/L or less. Treatment of the Visible Composite samples resulted in generally similar results. Specifically, leachable mercury was reduced from 723 ug/L in the untreated to 20.9 ug/L or less in the treated samples. The most consistent reductions were achieved for treatment with cement/lime/sodium sulfide, with treated concentrations of 6.1 ug/L or lower reported. Treatment also resulted in significant reductions in leachable manganese concentrations. Specifically, treatment of the >100 Composite samples resulted in SPLP manganese concentrations of 1.7 ug/L or less for all reagent mixtures. This compares to an untreated SPLP manganese concentration of 20 ug/L for the >100 Composite. Treatment of the Visible Composite samples also achieved similar reductions. The untreated SPLP manganese 3555/3-55 102 Page 13 of28 KEViRONE\ViRoNT,'\,7F-,\T-u S=RN'IC-=S, NC. A?P=D 1-tC'_�OLOGLFs GROUP Table 10 Optimization Stabilization Treatment Round 3 Mixture Development and Unconfined Compressive Strength Kemron Environmental Services, Inc. Duracell - Lexington Site Treatability Study KliMRON SAMPLE No. UNTI LEATED MATERIAL TYPE REAGENT TYPE REAGENT ADDITION N WATER ADDPfION (%) UCS RESULTS 7 Day Bulk Density (lb/I?) Dry Density (lb/ft3) Moisture Content (%) UCS (lb/in') 3555-053 > 100 Composite Cement / Lime / Sodium Sulfide 10 / 10 / 2.5 27.5 102.2 71.0 44.0 60.1 3555-054 >100 Composite Cement / Lime / Sodium Sulfide 10 / 5 / 2.5 22.5 101.9 75.7 34.6 146.8 3555-055 >100 Composite Cement / Lime / Sodium Sulfide 10 / 2.5 / 2.5 22.5 99.4 69.6 42.7 147.2 3555-056 _ >100 Composite Lonestar Slag / Lime / Sodium Sulfide 10 / 10 / 2.5 25 106.1 74.8 41.9 169.5 3555-057 _ _ > 100 Composite Loii"iai Sla - / Li ue / Sodium Sulfide 10 / 5 / 2.5 22.5 105.8 74.7 41.6 130.8 3555-058 > 100 Composite Loncstar Slag / Lime 1 Sodium Sulfide 10 / 2.5 / 2.5 20 107.8 75.0 43.9 63.9 3555-047 Composite Cement/ Lime / Sodium Sulfide 10 / 10 / 2.5 25 109.5 75.6 44.9 220.4 3555-048 _Visible Visible Composite Cement / Lime / Sodium Sulfide 10 / 5 / 2.5 20 109.6 78.7 36.1 279.1 3555-049 Composite Cement/ Lime / Sodium Sulfide 10 / 2.5 / 2.5 20 110.0 77.2 42.5 288.5 3555-050 _Visible Visible Composite Lonestar Slag / Lime / Sodium Sulfide 10 / 1012.5 25 106.5 73.0 459 215.5 3555-051 _ Visible Composite Lonestar Slag / Lime / Sodium Sulfide 10 / 5 / 2.5 20 108.9 78.3 39.0 245.9 3555-052 Visible Composite -Lonestar Slag / Lime / Sodium Sulfide 10 / 2.5 / 2.5 20 107.9 75.1 43.6 111.1 Kemron Environmental Services, Inc. 3555 215.xis Applied Technologies Group Table 11 Optimization Stabilization Treatment Round 3 Mixture Development and Analytical Testing Kentron Environmental Services, Inc. Duracell - Lexington Site Treatability Study KEMRON SAMPLE No. UNTREATED MATERIAL TYPE REAGENT 'TYPE REAGENT ADDITION N WATER ADDITION N METALS ANALYSES Total Metals (mg/Kg) SPLP Metals ug/L) Manganese Mercury Manganese Mercury Untreated >100 Composite - - - 20.0 111 3555-053 > 100 Composite Cement / Lime / Sodium Sulfide 10 / 10 / 2.5 27.5 542 644 0.36 2.0 3555-054 > 100 Composite Cement / Lime / Sodium Sulfide 10 / 5 / 2.5 22.5 749 219 2.9 3.2 3555-055 >100 Composite Cement / Lime / Sodium Sulfide 10 / 2.5 / 2.5 22.5 646 564 0.36 6.1 3555-056 >100 Composite Lonestar Slag / Lime / Sodium Sulfide 10 / 10 / 2.5 25 1,970 664 0.35 5.4 3555-057 >100 Composite Lonestar Slag / Lime / Sodium Sulfide 10 / 5 / 2.5 22.5 1,790 640 0.37 11.7 3555-058 _ >100 Composite Lonestar Slag / Lime / Sodium Sulfide 10 / 2.5 / 2.5 20 1,040 528 1.4 20.9 Untreated Visible Composite - - - 82.2 723 3555-047 Visible Composite Cement / Lime / Sodium Sulfide 10 / 10 / 2.5 25 567 12,600 0.45 1.5 :3555-048 Composite Cement / Lime / Sodium Sulfide 10 / 5 / 2.5 20 492 12,000 0.40 0.61 3555-049 _Visible Visible Composite Cement / Lime / Sodium Sulfide 10 / 2.5 / 2.5 20 495 13,400 0.62 1.7 3555-050 Composite Lonestar Slag / Lime / Sodium Sulfide 10 / 10 / 2.5 25 1,170 9,200 0.37 5.4 3555-051 _Visible Composite Lonestar Slag / Lime / Sodium Sulfide 10 / 5 / 2.5 20 1,080 14,000 0.59 6.5 3555-052 _Visible Visible Composite Lonestar Slag / Lime / Sodium Sulfide 10 / 2.5 / 2.5 20 883 10,100 1.7 13.9 Kennon Environmental Services, Inc. 3.555 218.xls Applied Technologies Group concentration for the Visible Composite was reported as 82.2 ug/L, while treated concentrations were all 2.9 ug/L or less. Consistent with the second round of treatability testing, the third round of optimization stabilization treatment provided strong indications that the selected reagents and mixtures resulted in treated mixtures with significantly improved strength and reduced leachability of both manganese and mercury. 3.6 OPTIMIZATION TESTING -STAGE 2 Reagent mixtures containing cement/lime/sodium sulfide were assessed during the second stage of optimization testing. The purposes of this testing were to optimize the addition rate for sodium sulfide, to assess generation of mercury and sulfide vapor during curing, and to assess leachability of mercury and manganese with respect to curing time. In an effort to evaluate off gas characteristics, Kemron performed off gas monitoring during the second stage of the optimization testing. This testing was performed using three candidate reagent mixtures for the visible composite and >100 composite samples, respectively, resulting in a total of six test mixtures. Mixtures of Portland cement, hydrated lime, and sodium sulfide were the selected reagents. The addition rates are presented in Table 12. Testing was performed in a glove box with a mercury vapor analyzer (Jerome 431X, .000-.999 mg/m3 Hg, 750 cc/min flow rate) and a hydrogen sulfide meter being used to monitor the vapors. Air was pumped into the glove box at a rate of 12 1pm (liters per minute) and extracted at a rate of 10 1pm to ensure a positive pressure in the glove box. In the sealed glove box, the untreated composite soil and reagent blend were mixed for five minutes using an electric mixer. After five minutes, the mixer was turned off and the sample was molded and placed in Ziploc bags. Periodically the mercury and sulfide vapors in the Ziploc bag were measured during the following five days. Table 13 summarizes the vapor readings. After 1, 2 and 7 days of curing, samples were shipped to CompuChem for SPLP and total mercury and manganese analyses. The results of the analyses are summarized in Table 12. After 7 days of curing, the samples were subjected to unconfined compressive strength and falling head permeability testing as summarized in Table 14 and Table 15. Review of the data in Table 12 reveals that, as anticipated, the values for total mercury and manganese did not change significantly through the 7 days of curing. The values determined after 2 days of caring, however, are significantly different from the results obtained after 1 day 3555,'3555_102 Page 14 of28 :KEMRo-i,,T SE.RVIC'S, Live. APP=D TECHNOLOGIES GROUP Table 12 Optimization Stabilization Treatment Round 4 Mixture Development and Analytical Testing Kemron Environmental Services, Inc. Duracell - Lexington Site Treatabillty Study KI MRON SAMPLE No. UNTREATED MATERIAL TYPE REAGENT TYPF REAGENT ADDITION N WATER ADDITION N TREATED MATERIAL plI S.u) CURE TIME (Days) METALS ANALYSES Total Metals (mg/Kg) SPLP Metals u L Manganese Mercury Manganese Mercury Unhealed Visible Composite - - - - - - 82.2 723 3555-059 Visible Composite Cement / Lime / Sodium Sulfide 10 / 5 / 5 25 12.6 1 598 12,700 11.3 18,900 2 8.0 13,600 - - 7 560 8,990 91.4 24.8 3555-060 Visible Composite Cement / Lime / Sodium Sulfide 10 / 5 / 2.5 25 12.5 1 519 8,030 31.0 4.4 2 8.6 1,230 - - 7 606 8,920 11.6 3.9 3555-061 Visible Composite Cement / Lime / Sodium Sulfide 10 / 5 / 1.25 25 12.5 1 557 11,300 5.3 245 2 5.2 27.4 - - 7 573 10,400 3.9 23 Untreated >100 Composite - - - - - - 20 111 3555-062 >100 Composite Cement/ Lime / Sodium Sulfide 10 / 5 / 5 25 12.4 1 602 630 13.2 10,500 2 5.0 3,760 7 756 774 5.7 15.0 3555-063 > 100 Composite Cement / Lime / Sodium Sulfide 10 / 5 12.5 25 12.3 1 652 528 6.6 19.7 2 4.8 50.9 - 7 557 605 3.2 8.0 3555-064 > 100 Composite Cement / Lime / Sodium Sulfide 10 / 5 / 1.25 25 12.3 1 612 717 8.4 2.6 2 5.0 6.2 7 563 619 3.4 1.7 Kennon Environmental Services, Inc. 3555 223.xls Applied'recbnologies Group Table 13 Mixture development and vapor nruniluning evaluations Kemron Environmental Services, Inc. Duracell - Lexington Site'1'reatability Study SAMP1,11 11) REAGENT ADDITION RKM (%) Hg (PPb) I12S (PP111) 0 hour (t) 1 hour (2)11.5 hour (2) 4 hours l21 1 w ;Z�Day 0 hour (n) 1. hour lzi 1.5 hour cz> 4 hours Zl Day 1. R) Day 4 Dey 5 1 3555-059 Cement / ]-into / Sodium Sulfide 10 / 5 / 5 0.600 NM 0.530 0.091 0.056 0.274 >0.999 <1 NM <1 <1 <1 <1 <1 3555-060 Ccnnenl / Lime / Sodium Sulfide 10 / 5 / 2.5 >0.999 0.484 NM 0.075 0.26 0.395 >0.999 <1 <1 NM <1 <1 <1 <1 3555-061 Ccm enl / Lime / Sodium Sulfide 10 / 5 / 1.25 >0.999 0.779 NM 0.116 0.100 0.325 >0.999 <1 <1 NM <1 <1 <1 <1 3555-062 Cement / Lime / Sodium Sulfide 10 / 5 / 5 >0.999 0.071 NM 0.086 0.186 0.147 >0.999 <1 <1 NM <1 <1 <1 <1 3555-063 Cement / Lime / Sodiunn Sulfide 10 / 5 / 2.5 >0.999 NM 0.022 0.075 0.092 0.166 0,168 <1 NM <1 <1 <1 <1 <1 3555-064 Cement / Lime / Sodium Sulfide 1 10 / 5 / 1.25 0.959 0.050 1 NM 1 0.124 1 0.076 0.308 0.063 1 <1 <1 NM <1 <1 <1 <1 NM: Nut Measutc(I 0): Val- while mixing ('): Vapoia was measured in hcadspac° of zip log back, while sample was cut big Kemron Environmental Services, Inc. 3555 22I.As Applied Technologies Group Table 14 Optimization Stabilization Treatment Round 4 Mixture Development and Unconfined Compressive Strength Kemrou Environmental Services, Inc. Duracell - Lexington Site Treatability Study KL'MRON SAMPLE No. UNTREATED MATERIAL TYPE REAGENT TYPE REAGENT ADDITION % WATER ADDITION (% UCS RESULTS 7 Day Bulk Density (Ib/fe) Dry Density (Ib/f?) Moisture Content %) UCS (lb/ir1) 3555-059 Visible Composite Cement / Lime / Sodium Sulfide 10 / 5 / 5 25 105.5 72.7 45.2 138.4 3555-060 Visible Composite Cement / Lime / Sodium Sulfide 10 / 5 / 2.5 25 106 72.5 46.2 171.1 3555-061 Visibie Composite Cement / Lime / Sodium Sulfide 10 / 5 / 1.25 25 106.4 73.2 45.3 167.9 3555-00'2 > 1010 Composite Cement / Linre / Sodium Sulfide 10 / 5 / 5 25 104.8 71 47.6 131.8 3555-063 >100 Composite Cement / Lime / Sodium Sulfide 10 / 5 / 2.5 25 103.1 72.2 42.8 173.2 3555-064 >100 Composite Cement / Lime / Sodium Sulfide 10 / 5 / 1.25 1 25 102.1 71.8 42.2 149.G Keturon Environmental Services, Inc. 3555 '222.xls Applied Tecbnologies Group Table 15 Treated Materials Summary of Falling Head Permeability Testing Kemron Environmental Services, Inc. Duracell - Lexington Site Treatabilty Study SAMPLE HYDRAULIC CONDUCTIVITY Moisture Bulk Dry Permeability ID Content (%) Density (lbs/ft') Density (lbs/ft') (cm/sec) 3555-059 46.9 106.3 72.4 5.9 x 10-9 3555-060 46.9 106.6 72.6 1.8 x 10-8 3555-061 47.2 107.9 73.3 4.5 x 10-8 3555-062 45.4 102.7 70.6 8.7 x 10-8 3555-063 45.8 105.6 72.4 1.5 x 10-8 3555-064 30.3 104.8 80.4 3.3 x 10-' Kemron Environmental Services, Inc. 3555 224.x1s Applied Tecbnologies Group and 7 days of curing. There is no clear explanation for the inconsistency but, in light of the small size of soil samples used in mercury analysis (typically 0.7 to 0.5 grams), may be associated with systematic variations in homogenization, sampling procedures, and chemical analyses. With the exception of the Visible Composite sample solidified with cement 10%/lime 5%/sodium sulfide 5%, the SPLP leachate results for manganese after 7 days of curing reveal a significant decrease when compared to 1 day of curing. For SPLP leachate mercury, a decrease is detected in all the samples after 7 days of curing when compared to the day 1 results. This indicates that time may be a factor in how strongly manganese and mercury are bound to the solid matrix. It is noted that for the Visible Composite sample solidified with cement 10%/lime 5%/sodium sulfide 5% and the >100 Composite sample solidified with cement 10%/lime 5%/sodium sulfide 5%, much higher SPLP leachate mercury values were determined after 1 day of curing than the values for untreated material. Even though the samples had been homogenized, there is still the possibility of mercury concentration variations throughout the sample. Especially in the visible composite, the possibility for higher mercury concentrations in some areas of the sample is possible, resulting in inconsistent results. Note that, in Kemron's experience, analytical testing at relatively short cure times often exhibits significant variability. As part of the review by the Client of the laboratory data sheets generated by CompuChem, it was found that the pH values reported for the SPLP leachates were much lower than expected. Many pH values were less than 3 even though, based on the reagent mixtures used and previously reported SPLP leachate pH values, most or all pHs should be greater than 11. This discrepancy may be associated with problems encountered during the leachate testing and may explain why the SPLP results were erratic. It is suggested that the SPLP data generated during this phase of the treatability testing be used with caution. Based on review of the data summarized in Table 12, Kemron and the Client outlined an additional round of replicate testing. Table 16 summarizes the second round of cure time testing and the results of the treated analyses performed for cure times of 1, 2 and 7 days. This data reveals that as expected the values for total mercury and manganese did change substantially through 7 days of curing. For both samples the SPLP leachate results for manganese after 7 days of curing reveal a decrease when compared to 1 day of curing. Although all manganese SPLP leachate results were low with the highest being 3.8 ug/L. For SPLP mercury, a decrease was detected in all the samples after 7 days of curing as compared to the day 1 results. The highest reported mercury SPLP leachate result for day 1 was 16 ug/L, with the highest result for day 2 and 7 being 1.6 ug/L. This indicates that time may not be as significant a factor in how strongly manganese and mercury are bound to the solid matrix. For both samples lower SPLP metals concentrations urere deter wined after treatment as compared to the untreated samples. 3-;553»j 102 Pa(ze 15 of28 P-:mkoNE2vtiL2oW1P ,_4L.8ERVICEs, LAC. APP=D T=-L�30Lo=s GROUP Table 16 Optimization Stabilization Treatment Hound 5 Mixture Development and Analytical Testing Kemron Environmental Services, Inc. Duracell - Lexington Site Treatability Study KHMRON SAMPLE' No. UNTREATED MATERIAL TYPE REAGENT TYPE REAGENT ADDITION N WATL'R ADDITION (% CURE TIME (Days) TREATED MATERIAL pfI (s.0 METALS ANALYSES Total Metals (mg/Kg) SPLP Metals u Man anese Mercury Manganese Mercury Unfrcaled Visible Composite - - - - 82.2 723 3555-065 Visible Composite Cement / Lime / Sodium Sulfide 10 / 5 / 2.5 25 1 12.72 514 10,200 3.9 3.0 2 12.59 494.0 9,550 0.97 1.2 7 12.49 611 16,600 2.1 0.8 Untreated ; 100 Composite - - - - - 20 111 3555-066 > 100 Composite Cement / Lime / Sodium Sulfide 10 / 5 / 2.5 25 1 12.62 509 708 3.9 16 2 12.53 572.0 599 0.68 1.6 7 12.31 1 545 1 977 1.4 1.2 - Not testc(I Kemron Environmental Services, Inc. 3555 233.xis Applied Technologies Group - Mercury vapors were released during the curing process as indicated in Table 13. At some times concentration of mercury in the headspace in the Ziploc bags exceeded 1.0 ppb (0.008 mg/m3), with the higher concentrations of mercury vapor being present at the start (time = 0 hour) and the end (time = 5 days) of the vapor monitoring. The results of the headspace monitoring are not comparable to conditions in ambient air since mercury vapors monitored during the headspace testing were maintained in a closed container without dilution. Significant dispersion/mixing would be expected in the field since the ambient air is constantly being replenished. Hydrogen sulfide was not detected above the 1 ppm (1.5 mg/m3) monitor detection limit. Table 14 summarizes the results of the UCS testing performed on the six reagent mixtures indicating only small variations in the strength when comparing the three reagent mixture designs for each of the two composite soils. The lowest strength measured for the visible composite was 138.4 pounds per square inch (lb/in2) and the highest strength was 171.1 lb/in 2. For the >100 composite the lowest UCS value was 131.8 Wine and the highest was 173.2 lb/in2. The falling head permeability results presented in Table 15 indicated very low permeability values for all six reagent mixtures. The lowest permeability value was noted for the Visible Composite sample solidified with cement 10%/lime 5%/sodium sulfide 5% which had a permeability of 5.9x 10-9 cm/sec, and the remaining samples had permeability values in the range of 1.5-8.7x 10-8 cm/sec. 3.7 MULTIPLE EXTRACTION PROCEDURE EVALUATIONS Based on data generated from the stabilization testing, the Client selected two candidate reagent mixtures for Multiple Extraction Procedure (MEP) testing. This testing was intended to assess Ion —term performance of the selected reagent blends by assessing the performance of the stabilized soil and quantitatively determining the rate at which mercury leached from the stabilized soil. The selected reagent blends were Cement/Lime/Sodium Sulfide blends at a mix ratio of 10%/5%/2.5% and 10%/5%/1.25%, respectively. The candidate reagent mixture development is presented in Table 17. This table presents the reagents, the reagent addition rates and water addition rate used to develop each mixture. All reagent mixtures were developed in accordance with previously presented protocols. After treatment, each reagent mixture was allowed to cure for a period of 7 days prior to performing treated analyses. Upon completion of the 7-day cure, each of the treated candidate reagent mixtures was subjected to a range of verification analyses, including both physical and chemical characterization testing. 555 3555_102 Page 16 of28 IiEvRONE-N\ RONMENTALSERVICES, LC. APP?1rD TECIENTOI OG1ES GROUP Table 17 Optimization Stabilization Treatment Round 5 Mixture Development For Multiple Extraction Procedure, Penetrometer and Unconfined Compressive Strength Kemron Environmental Services, Inc. Duracell - Lexington Site Treatability Study I(I MRON SAMPLE, No. UNTREATE1) MATERIAL TYPE REAGENT TYPE REAGEN'r ADDITION (%) WATER ADDITION (%) PENETROMETER UCS RESULTS I Day 4Day 7Day (ton/I12) (ton/ft2 UCS (lb/in2) 3555-06/ Visible Composite Cement / Lime / Sodium Sulfide 10 / 5 / 2.5 25 4.0 >4.5 143 / 141 3555-068 Visible Composite Cement / Lime / Sodium Sulfide 10 / 5 / 1.25 25 3.5 >4.5 127 / 143 3555-069 > 100 Com osite Cement / Lime / Sodium Sulfide 10 / 5 / 2.5 25 3.5 >4.5 152 / 153 3555-070 > 100 Composite Cement / Lime / Sodium Sulfide 10 / 5 / 1.25 25 3.0 >4.5 148 / 139 Kemron Environmental Services, Inc. 3555 2.30.x is Applied ,rechnologics Group To assess variability in the stabilization process, four reagent mixtures were prepared. Each mixture was compacted into various molds as necessary for the MEP. Mold size varied from as small as 25 grams to approximate 400 grams. The remaining treated soil was packed in 3x6 inch molds for falling head permeability testing. During the curing process, treated soils were evaluated for setting and strength properties employing penetrometer strength testing. A review of data in Table 17 reveals that all mixtures achieved penetrometer strength values in excess of 4.5 tons/ft2 after 4 days of curing. After 7 days of curing UCS testing was performed on two of the four samples prepared for each reagent mixture. The two remaining samples for each mixture were prepared as bulk samples (not crushed) and subjected to the extraction sequence as an uncrushed cylinder. The other two samples subjected to UCS testing were crushed using a mortar and pestle. To minimize the potential for volatilization of metallic mercury, the stabilized soil and appropriate reduction equipment was refrigerated to 4°C prior to particle size reduction. The crushed sample was sieved through a 9.5 mm (0.375 inch) standard sieve. Crushed samples from each of the four mixture designs were sampled in triplicate and analyzed for total mercury (Table 18). After the 7 days of curing, 16 soil samples were subjected to SPLP leachate performance testing in accordance with a multiple extraction testing procedure provided in the Treatability Study Work Plan. The procedure was performed using two separate series of tests. In one series the same SPLP extraction fluid was used throughout the study, exposing it to fresh soil samples after each 24-hour period (tests Al through A4). In the second series the same treated soil samples were employed while being exposed to fresh SPLP extraction fluid after each 24 hour period (tests Al through H1). The extraction fluid used for the testing was prepared in accordance with SW-846 Method 1312 (SPLP test) extraction fluid # 1, which is appropriate for the simulation of precipitation in areas east of the Mississippi River. To assure good contact between the sample and the extraction liquid, the samples were placed on a shaker table set at a speed of approximately 50 rounds per minute (rpm) for 24 hours. Following extraction, the samples were segregated into a liquid and solid phases by filtering through a glass fiber filter. At the conclusion of each of the extraction steps, extraction fluid was retained for analysis of total mercury, with 10% of the samples being tested in duplicate to assess the precision of the analyses (Tables 19 and 20). The pH was measured for each extraction fluid sample collected. Total mercury concentrations in Table 18 are, with few exceptions, very consistent for the triplicates of each sample. For the visible composite samples, the total mercury concentrations ranged from 7,380 to 11,200 mg/Kg. As anticipated, for the >100 composite samples the total mercury concentrations are much lower, ranging from 634 to 2,010 mg/Kg. The variations within one mixture might indicate that there is heterogeneity in concentrations of mercury in the 355513555_102 Page 17 of 28 KEviRoNE!NVaO'.NMENT_kL SERVICES, LNC. APP=-D TECILNOLOGIES GROUP Table 18 Total Mercury Data Kemron Environmental Services, Inc. Duracell - Lexington Site Treatability Study KEMRON SAMPLE No. DATE SAMPLE DESCRIPTION Results Mercury (mg/kg) 3555-067-A 07/26/02 Visible Comp. w/Cement 10 %, Lime 5 %, Sodium Sulfide 2.5 % 91700 3555-067-B 07/26/02 9,180 8,18() 3555-067-C 07/26/02 3555-068-A 07/26/02 Visible Comp. w/Cement 10 %, Lime 5 %, Sodium Sulfide 1.25 % 11,200 3555-068-B 07/26/02 11,200 3555-068-C 07/26/02 7,380 3555-069-A 07/26/02 > 100 Comp.w/ Cement 10 % Lime 5 % Sodium Sulfide 2.5 % 660 3555-069-B 07/26/02 2,010 3555-069-C 07/26/02 689 3555-070-A 07/26/02 > 100 Comp.w/ Cement 10 %, Lime 5 %, Sodium Sulfide 1.25 % 676 3555-070-B 07/26/02 634 3555-070-C 07/26/02 953 Kemron Environmental Services, Inc. 3555 234.xis Applied Teclinologies Group n Table 19 hs Using Fresh Extraction Fluid of Same Solid Phase pmron Environmental Services, Inc. cell - Lexington Site Treatablllty Study Results I Results 131) Extraction 03 Cl Extraction #4 (D1) Extraction #5 (El Extraction #6 (F1) Extraction #7 G l Extraction #8 I31 action ference Mercury (ug/I) Fraction Difference Mercury (ug/1) Fraction N61erence Mercury I(ug/1) Fraction Difference Mercury (ug/1) Fraction Difference Mercury (ug/1) Fraction Difference Mercury (ug/1) Fraction Difference 0.3 5.7 0.8 1.7/2.3 0.4 1.5 0.8 1.6 1.1 3.7/4.8 2.7 2.0 0.5 0.5 1.8/5.2 0.8 1.9 0.5 1.4 0.7 12.1 0.8 7.8 0.5 0.2 1.7 0.3 0.9 0.6 1.2 1.3 1.6 1.3 0.67/0.87 0.5 0.9 1.2 0.5 0.6 0.4 0.7 1.2 0.43/0,32 0.6 0.4 1.1 1.2 2.8 0.4 0.3 0.4 2.9 0.6 1.4 0.6 I.1 0.8 5.2 4.6 5.1 1.0 2.8 0.5 0.4 1.7 0.2 1.9 1.1 2.0 1.1 3.2 1,6 3.1 1.0 3.5 1.1 0.4 1.3 0.2 1.9 1.5 1.4 0.7 3.4 2.4 5.6 1.6 4.4/4.0 0.8 0.2 2.4 OA 0.7 0.3 0.8 1.1 1.9 2.3 3.3 1.7 0.5 0.1 0.6 0.5 0.3 13 2.6 2.0 1.5;5 �_ 7.3 1.3 1 0.1 0.3 0.3 0.4 1.5 0.3 1.5 1.4 1.6 1.1 5.8 3.7 33 1 0.6 2.1 0. 18.0 4.3/3.8 0.0 4.9 1.1 10.2 2.1 2.21 1.9 2.4 0.4 2.1 0.9 2.9 23.4 62¢j l.0 1.0 7.9 3.3 0.2 6.9 2.1 73 1 MIZ `x1 2.6 1 3.0 1 0.1 1 1.5 0.5 2.4 0.6 0.1 2.8 4.7 0.6 0.2 6.5 11.4 1.2 0.2 1.7 1.4 7.5 2.7 0.2 4.2 2.2 5.3 1.2 29.3 1 5.5 1 0.8 1 1.0 9.9 2.5 0.0 2.7 1.1 2.0 0.7`;19:8,; 9.9 6.3 0.3 9.4 1.5 0.8 }' S $, F` 2.4 ?� k.., 2.9 ` E .):; 1.8sk;]:75,1) 2 2.l:3s'_. 0.3 0.8 5.3 2.6 0.1 4.S/1.1 1.1 2.3 0.8 5.6 2.4 1.9 0.3 1.3 0.7 5.1 2.2 0.1 3.6 1.6 1.3/1.2 0.3 0.7 0.6 0.3 0.4 0. 1.1 5.3 5.8 0.8 13.7 1.722A' 0.9 2.3 41=3:4 `, 0.3 w 8 0.8 .concentration is increasing Kemron Environmental Services, Inc. Applied Technologies Group Table 20 Multiple Extractions Using Same Extraction Fluid of Fresh Solid chase Kemron Environmental Services, Inc. Duracell - Lexington Site Treatability Study Results Extraction Al Extraction A2 Extraction A3 Extraction A4 KEWRON SAMPLE No SAMPLE DESCRIPTION Mercury (ug/1) Mercury (ug/1) Fraction Difference A2/A1 Mercury (ug/1) Fraction Difference A3/A2 Mercury (ug/1) Fraction Difference A4/A3 3555-067-C Visible Comp. w/Cement 10 %, Lime 5 %, Sodium Sulfide 2.5 % Mjfi 2.5 0.1 8.0 3.2 9,8 1.2 3555-068-C Visible Comp. w/Cement 10 %, Lime 5 %, Sodium Sulfide 1.25 % 9.3 1.4 0.2 8.9 6.4 5.0 0.6 3555-069-C > 100 Comp.w/ Cement 10 %, Lime 5 %, Sodium Sulfide 2.5 % 3.2 4.8 0.1 3.8 0,8 3555-070C > 100 Comp.w/ Cement 10 %, Lime 5 %, Sodium Sulfide 1.25 % il 2.8 2.0 0.7 3.0 1.5 4.2 1A Average Value 16.0 24.0 2 5.7 3555-067-t�C �'isibia C:nm wlCemcnt 10 %, Lime 5 %, Sodium Sulfide 2.5 "/a 1.1 0.1 i.4 4.0 4.6 111 3555-068-DC Visible Com , w/Cement 10 °/", Lime 5 %, Sodium Sulfide 1.25 % 1.1 0.1 5.8 5.3 3.8 0.7 3555-0694DC > 100 Comp.w/ Cement 10 %, Lime 5 "/o, Sodium Sulfide 2.5 % 1.3 9.3 0.3 7.2 0.8 3555-070-DC > 100 Comp.w/ Cement 10 %, Lime 5 %, Sodium Sulfide 1.25 % 2.6 0.75 0.3 3.8 5.1 2.9 0.8 3555-067-S Average Value 16.2 9.4 5.8 4.6 Visible Comp. w/Cement 10 %, Lime 5 %, Sodium Sulfide 2.5 % 10.2 0.5 6.1 0.6 7.5 1.2 3555-068-S Visible Comp. w/Cement 10 %, Lime 5 %, Sodium Sulfide 1.25 % 3.5_ % a 5.2 7.3 0.4 ?i ?r _ , 3.9 3555-069-S > 100 Com .w/ Cement 10 %, Lime 5 %, Sodium Sulfide 2.5 % 2.4/2.6 28.8 1 9.5 0.1 5.8 0.6 3555-070-S > 100 Com .w/ Cement 10 %, Lime 5 %, Sodium Sulfide 1.25 % 1.8 5.6 1 3.1 2.0 0.4 3.0 1.5 3555-067-DS Average Value 6.6 26.5 .2 11.2 Visible Com . w/Cement 10 %, Lime 5 %, Sodium Sulfide 2.5 % 8.3/8.4 1.9 2.1 0.1 9.4 4.5 3555-068-DS Visible Comp. w/Cement 10 %, Lime 5 %, Sodium Sulfide 1.25 % TI 2.1 3.0 0.5 3555-069-DS > 100 Comp.w/ Cement 10 %, Lime 5 %, Sodium Sulfide 2.5 % 3.3 40.9 11.5 0.1 7.2 0.6 3555-070-DS > 100 Comp.w/ Cement 10 %, Lime 5 %, Sodium Sulfide 1.25 % 3.4 5.4 2.0 0.1 2.2 1.1 Average Value 5.5 46.0 1 1 14.8 1 10.5 Duplicate samples are indicated as 2.412.6 Fraction Difference is Average Fractional Difference Fraction Difference values that are less than 1 indicate the concentration in the extract is decreasing, while values greater than I indicate that the concentration is increasing Shaded cells indicate that the extract concentration exceeds the 11 ug/L leachate performance standard S: Solid samples DS: Duplicate Solid Samples C: Crushed Samples DC: Duplicate Crushed Samples Kemron Environmental Services, Inc. 3555 235.xis Applied Technologies Group solid matrix. This is not surprising considering that a sample size of 0.5 to 0.7 grams is used for the testing total mercury in a solid matrix. A review of Table 19 reveals that for the crushed samples, SPLP leachate mercury values generally decreased with subsequent extractions (average extraction #1 value 16.1 ug/L vs. average extraction #8 value 2.4 ug/L). For most crushed samples (58 of 61 samples), mercury concentrations were below the treatment criterion of 11 ug/L after the initial extraction. Furthermore, after the initial extraction, the maximum mercury SPLP leachate concentration was 17.0 ug/L. For the crushed samples, there was little difference in performance observed between the Visible Mercury Composite samples and the >100 Composite samples. Specifically, the average concentration for all extractions involving the crushed Visible Mercury Composite samples was 5.9 ugfL while the average concentration for all extractions involving the crushed >100 Composite samples was 3.6 ug/L. For the solid samples, more variability was noted and more samples exceeded the 11 ug/L treatment criterion (41 of 64 samples). The maximum mercury SPLP leachate concentration of 335 ug/L was reported in the second extraction, with a reported SPLP leachate concentration of only 4.0 ug/L, for that same sample in the third extraction. Unlike the crushed samples, there was considerable difference observed between the Visible Mercury Composite samples and the <100 Composite samples. Specifically, the average concentration for all extractions involving the solid Visible Mercury Composite samples was 38 ug/L, while the average concentration for all extractions involving the solid >100 Composite samples was 4.7 ug/L. Of the solid samples in which the mercury SPLP leachate concentration exceeded the 11 ug/L criterion, 5 were >100 Composite samples (with four of those five exceedances occurring in Extraction #2) and 18 were Visible Mercury Composite samples. In general, higher mercury concentrations in the SPLP leachate were noted for the samples developed using the solid Visible Mercury Composite samples. This may be a result of the increased heterogeneity of visible mercury composite material or the presence of elemental mercury. For most of the samples, a fairly good reproducibility was noted in the results obtained from duplicates analyses. As noted, the mercury SPLP leachate concentrations in the crushed samples overall are lower than for the same samples extracted as solid samples. This phenomenon was particularly true for the Visible Mercury samples. While the exact cause of this phenomenon is not known, it was hypothesized prior to testing that since the surface area is larger for the crushed samples the tendency would be the opposite what was measured due to better contact between the sample and the extraction liquid. The result however may indicate that 1) it is not until the samples come in contact with the extraction fluid and the sodium sulfide solubilizes slightly that the sodium 555i>>j5_102 Page 18 of 28 PE-mRON ENZ,TRONTiENT.�L SERVICES, INC. APPLIED TECHNOLOGmiS GROUP sulfide can react completely with the mercury and, thereby, reduce its' mobility, or 2) the buffering of the extraction fluid associated with the crushed samples is higher and the increased buffering reduces the mobility of mercury in the fluid. A review of Table 20 reveals that the mercury SPLP leachate concentrations, with only four exceptions, are lower than 11 ug/L after two extractions (28 of 32 samples were below the criterion). In contrast to the samples treated in series Al through H1, there is no clear trend in mercury concentrations from the samples treated in series Al through A4. However, it is again noted that the crushed samples tended to perform better than did the solid samples. Specifically, for crushed samples, the mercury SPLP leachate concentration did not exceed the 11 ug/L criterion in any sample (16 of 16 samples were below the criterion). The falling head permeability results for the four mixtures presented in Table 21 indicate very low permeability values for all reagent mixtures. The lowest permeability value was noted for the Visible Composite sample solidified with cement 10%/lime 5%/sodium sulfide 2.5% which had a permeability of 2. Ix 10-9 cm/sec, and the remaining samples had permeability values in the range of 3.6 x10-7 cm/sec to 4.5xl0-8 cm/sec. The pH values measured in the samples after filtration are summarized in Table 22. All of the leachate pH values measured after filtration were greater than 10.9. This is consistent with the pH values anticipated for mixtures containing cement and lime. The overall tendency in pH values for the Al through H1 series samples was that the monolith samples and their duplicates have lower pH values than the crushed samples. However, after the eight extraction sessions the difference between the monolith and the crushed samples pH values are less significant than in the beginning. For the A2 through A4 series samples, where the leachate remains but new solid material is exposed in each step, the pH values are, in general, increasing over time. 355513555102 Pane 19 of 28 K:-i-ti1RoN EN�=-IN1IENTAL SEER'VICEs, LAC. 4PP=D TnC_n_VOLooiEs GROUP Table 21 Optimization Stabilization Treatment Summary of Falling Head Permeability Testing Kemron Environmental Services, Inc. Duracell - Lexington Site Treatability Study SAMPLE HYDRAULIC CONDUCTIVITY Moisture Bulk Dry Permeability ID Content Density (lbs/ft') Density (lbs/ft') (cm/sec) 3555-067 46.9 108.0 73.5 2.1 x 10"9 3555-068 45.0 104.9 72.4 3.6 x 10"' 3555-069 46.1 105.8 72.4 4.5 x 10-' 3555-070 43.3 97.7 68.2 9.3 x 10-9 (1) Moisture Content determined in accordance with ASTM D2216 (dry weight basis) Ke=on Envronmental Sen-ices, Inc. 3555_229.xis Applied Technologies Group Table 22 Multiple Extraction Evaluations Material pH EPA Method 9045 Kemron Environmental Services, Inc - Duracell -Lexington Site Treatability Study SAMPLE ID Sample Size (g) Al B1 C1 D1 E1 F1 G1 H1 pH (s.u) 750 mL pH (s.u) 250 mL pH (s.u) 250 mL pH (s.u) 250 mL pH (s.u) 250 mL pH (s.u) 250 mL pH (s.u) 250 mL pH (s.u) 250 mL 3555-067 S 251.2 11.82 11.76 11.72 11.72 11.42 11.35 11.28 10.88 3555-067 DS 247.5 11.98 11.64 11.71 11.75 11.41 11.39 11.21 10.90 3555-067 C 250.7 12.67 11.91 11.88 11.86 11.69 11.64 11.45 11.42 3555-067 DC 249.9 12.50 11.98 11.90 11.90 11.79 11.67 11.46 11.29 3555-068 S 248.1 11.82 11.62 11.71 11.69 11.36 11.25 11.00 10.81 3555-068 DS 247.9 11.61 11.65 11.59 11.53 11.29 11.11 10.94 10.77 3555-068 C 250.2 12.67 11.91 11.77 11.63 11.57 11.26 11.24 11.23 3555-068 DC 250.8 12.63 11.93 11.88 11.80 11.62 11.37 11.21 11.25 3555-069 S 247.4 11.96 11.79 11.77 11.73 11.52 11.43 11.21 11.08 3555-069 DS 247-3 11.96 11.75 11.70 11.67 11.55 11.37 11.06 10.95 3555-069 C 250.0 12.57 11.97 11.92 11.81 11.69 11.43 11.32 11.28 3555-069 DC 250.0 12.56 11.82 11.81 11.77 11.75 11.41 11.27 11.27 3555-070 S 248.2 11.76 11.75 11.69 11.68 11.34 11.05 10.77 10.45 3555-070 DS 247.1 11.88 11.80 11.69 11.67 11.32 11.54 11.21 11.07 3555-070 C 250.1 12.42 11.81 11.80 11.86 11.51 11.62 11.37 11.28 3555-070 DC 250.2 12.50 12.01 11.93 11.90 11.47 11-29 11.28 11.22 SAMPLE ID Sample Size g A2 A3 A4 pH (s.u) 375 mL pH (s.u) 250 mL pH (s.u) 125 mL 3555-067 S 75 11.71 :--- - - - 55-06 35 7 DS 75 11 70 : 3555-067 S 5 0 - 11.94 - 067 DS 3555 50 11,63 ..12.04 55-067S 35 5 2 3555-067 DS 2 5 11.85 3555-068 S 75 11.81 3555- 68 S 0 D 75 11.72 3555-068 S 50 11.85 555-0 8 3 6 DS 50 1 69 1. 3555-068 S 25 = == ---- 12.11 3555-068 DS 25 ............:::..::::.:::......... 11.94 3555 0 9 S 75 a..,.o....... 3555-069DS 75 11.75 -- - 3555 069 S 50 11.82 e: •::::: - 35 55-069 DS 50 _ 1 .87 - - 1 3555-069 S - 25 -- "- =_ 12.16 -__---_-_` - o 3555-069 DS 5 2 :._�-::.:: -- 12.10 3555 070 S 75 1.ss =_ -_-__-___ DS 75 11.30 _ 13555-070 55-0 35 70 S 50 11.64 --0 35.,5 70 DS - 50 - 11.54 3555-070 S 25 12.09 3555-070 DS 25 12.14 S: Solid samples DS: Duplicate Solid Samoles C: Gushed Samples DC: D ;oiicaie Crushed Sampies SAMPLE ID Sample Size g A2 A3 A4 pH (s.u) 375 mL pH (s.u) 250 mL pH (s.u) 125 mL 3555-067 C 75 12.53 3555-067 DC 75 12.54 - ` ' = 3555 067 C 50 12. 3 5-067 DC 55 50 12. 355506 7 C 25 12.4 1 3555-067 DC 2 5 •••12.45 12.49 3555-068 C 75 3555-068 DC 7 5 12.44 3555-068 C 50 3555-068 DC 50 . - 12.35 = .....1..2...33......... 3555 068 C 25 3555-068 DC 25 12.37 3555-069 C 75 -:-�k�=:z:�zc: 3p55-069DC 75 12.30 �::.11. -55-0 9 35 6 C -0 5 7:• 1.97 3555-069DC 50 12.23 3555-069 C 2 5 - 3555-069DC 25 12.34 3555-070 C 75 --- 3555-070 DC 75 :.:1.1.70 : vi?:ti?• - 355555-070 C - 50 n;%�:'�;: :off•+x.-::::+:: 3555-070 DC 50 12.02 3555- 70C 0 2 5 12.25t� 3555-070 DC 25 12.32 3555 227.xls Kemron Environmental Services, Inc. Appiied Technologies Group 4.0 PHASE III: CHEMICAL OXIDATION SCREE\ZNG 4.1 OVERVIEW The chemical oxidation phase of treatability testing was performed to evaluate the effectiveness of permanganate, persulfate, and hydrogen peroxide as chemical oxidants for the treatment of volatile organic compounds in site soils and shallow groundwater. This treatment technology was identified as potential remedial alternative due to the ability to oxidize certain organic contaminants. Chemical oxidation has proven effective at reducing a range of organic contaminants, including volatile organics, semi -volatile organics, and organic pesticides. This technology was identified due to its ability to 1) reduce concentrations of the primary organic constituents of concern, 2) be applied using either in -situ or ex -situ treatment approaches, and 3) its flexibility to be used either as a primary treatment technology or as a pretreatment approach. 4.2 TECHNOLOGY DESCRIPTION In -situ chemical oxidation is a proven method for remediation of contaminated soil, sludge and ground water. Oxidation is the process by which a system becomes less associated with its electrons. Reduction is the corresponding gain of electrons that occurs concurrently with oxidation. Oxidation and reduction occur together in a Redox reaction, which results in the breakdown (oxidation) of organic compounds. Note that, due to the complex nature of a contaminated soil system, it is impossible to define the specific chemical reactions occurring during the redox process. For the purposes of this study, Kemron elected to evaluate in -situ chemical oxidation approaches. In -situ chemical oxidation can be applied using a variety of different chemical oxidizers. The advantages of using chemical oxidation remediation include: • Relatively inexpensive treatment equipment • The contaminated areas can be treated without disturbing above -ground structures • Can be used as primary treatment approach or as a pretreatment approach in conjunction with other remedial technologies. • Effective chemical oxidation treatment successfully reduces the total concentrations of the organic constituents of concern. 355513555_102 Page 20 of 28 K.EiviRo'IN EArvao,,'IvmF_N: AL SERN7cEs, Nc. APPLED Trc-:rN'oLOGIEs GROUP There are two principal methods of injecting the oxidants into the soil. The first is a method in which the oxidant is injected into the soil in conjunction with ground water extraction. The extraction creates negative pressure causing the oxidant to permeate through the contaminated soil more rapidly. In the second method the oxidant is injected without any corresponding ground water extraction. Rather the oxidant is allowed to permeate through the contaminated soil through natural ground water flow and chemical dissolution. In either case, monitoring wells are frequently used to track the movement of the oxidation reagent. 4.3 CHEMICAL OXIDATION MIXTURE DEVELOPMENT Kemron evaluated the effectiveness of four chemical oxidants. Specifically, the oxidants selected included potassium permanganate, sodium permanganate, sodium persulfate, and hydrogen peroxide. To evaluate potassium permanganate and sodium persulfate, Kemron developed one mixture using each oxidant in evaluating oxidation in groundwater only. Further, Kemron developed a total of 10 mixtures using potassium permanganate and sodium persulfate at various addition rates for the evaluation of treatment performed using groundwater and soil together. Sodium permanganate was evaluated when treating groundwater spiked with the constituents of concern. Finally, to evaluate hydrogen peroxide as an oxidizer, Kemron conducted a closed reactor study using soil and water containing the constituents of concern. The site soils initially were evaluated for oxidant demand. Treatment was performed by blending 125 grams of site soil, 140 ml distilI -,d water, and appropriate concentrations of each chemical oxidant. A series of ten batches was performed at various addition rates. For potassium permanganate, the treatment concentration was varied from 39 to 20,000 mg/L, while persulfate concentrations ranged from 90 to 46,000 mg/L. A control slurry sample for each series was also monitored for this phase of testing. The total oxygen demand in the sample treated with permanganate was determined by evaluating the color differences. The sample Arith the lowest permanganate concentration, where a notable pink color could still be determined, was selected for total oxidant demand. The soil portion from this sample was separated from the water phase by decanting. Table 23 presents the batch oxidation mixtures developed by Kemron for potassium permanganate and sodium persulfate. This table includes the oxidant type, the addition rate for each chemical reagent and mixture monitoring information. The results indicate that relatively high levels of residual potassium permanganate are present at an addition rate of 2,500 mg/L and residual sodi�.:m persulfate is present at an addition rate of 5,750 mg/L. The results also indicate 3555/3555_102 Page 21 of28 KEMRONENVRONNT NTA% SERVICES, INC. APPLIED T ECFENOLOGIES GROUP Table 23 Preliminary Oxidation Treatment Treatment Overview Kennon Environmental Services, Inc. Duracell - Lexington Site Treatability Study KEMRON SAMPLE No, UNTREATED MATERIAL TYPE REAGENT TYPE ADDDITION RATE (mg/L) INCUBATION TIME Days pH (s.u.) ORP (mV) Water Color 3555-001 Ground water - 0 7 and 28 - - 3555-002 Ground water KMn04 5,000 7 3555-003 Ground water NaS208/Ferrous Sulfate 11,500/12.5 28 - - - 3555-004 Soil/dH2O NaS20g/Ferrous Sulfate 46,000/12.5 14 2.0 266 Blue 3555-005 Soil/dI120 NaS208/Ferrous Sulfate 23,000/12.5 14 2.4 245 Blue 3555-006 Soil/d1I20 NaS20g/Ferrous Sulfate 1 I,500/12.5 14 2.7 222 Blue 3555-007 Soil/dII20 NaS20g/Ferrous Sulfate 5,750/12.5 14 3.1 200 light blue 3555-008 Soil/dH2O NaS20g/Ferrous Sulfate 2,875/12.5 14 3.6 174 light blue 3555-009 Soil/dII20 NaS208/Ferrous Sulfate 1,437/12.5 14 4.2 140 Clear 3555-01.0 Soil/dH2O NaS20g/Ferrous Sulfate 710/12.5 14 5.6 71 Clear 3555-011 Soil/dH2O NaS20g/Ferrous Sulfate 359/12.5 14 6.1 39 Clear 3555-012 Soil/dH20 NaS20g/Ferrous Sulfate 180/12.5 14 6.3 20 Clear 3555-013 Soil/dII20 NaS20g/Ferrous Sulfate 90/12.5 14 6.6 12 Clear 3555-01.4 Soil/dH2O - 0 14 6.9 -17 Clear 3555-015 Soil/dI-I20 KMnO4 20,000 7 7.3 -20 Dark Purple 3555-016 Soil/d1I20 KMn04 10,000 7 7.3 -24 Dark Purple 3555-017 Soil/dI120 KMn04 5,000 7 7.2 -27 Dark Purple 3555-018 Soil/dH2O KMn04 2,500 7 7.1 -30 Dark Purple 3555-019 Soil/dH2O KMn04 1,250 7 7.1 -23 Purple 3555-020 Soil/dH20 KMn04 625 7 7.2 -22 pink 3555-021 Soil/dH2O KNln04 313 7 7.1 -20 Clear 3555-022 Soil/dII20 KMn04 156 7 7.2 -21 Clear 3555-023 Soil/dH2O KMn04 78 7 7.2 -20 Clear 3555-024 Soil/d1I20 KMn04 39 7 7.1 -2.1 Clear 3555-025 Soil/dH2O 0 7 7.0 -20 Clear Applied Technologies Group 3555 213.xls that the addition of potassium permanganate has little impact on pH or oxidation-reduction potential (ORP). However, the addition of sodium persulfate can result in substantially lower pH values and increased ORP values. As directed by the Client, both potassium permanganate and sodium persulfate in groundwater spiked with the constituents of concern were evaluated initially at single concentrations of 11,500 mg /L and 2,875 mg/L, respectively. A corresponding control sample for each of the treated samples was also monitored without oxidant addition. The treated ground water and control samples were allowed to react at room temperature for seven days for potassium permanganate and twenty-eight days for persulfate, respectively. During this incubation period all samples were agitated daily. Upon reaching the specified incubation period, each sample was preserved with concentrated HCI, cooled to 4° C and submitted to CompuChem for VOC analyses. The results of the VOC analyses for the addition of sodium persulfate are summarized in Table 24. The soil portions of the mixtures were cooled to OC and submitted for analytical testing to evaluate potential manganese leachability from these samples, as determined by the SPLP method. The results of these tests are summarized in Table 24. Kemron also evaluated sodium permanganate as an oxidizing agent in samples containing spiked groundwater and soil/ groundwater, respectively. The oxidizer was added at two addition rates of 1,250 and 2,500 mg/L, as summarized in Table 25 and Table 26. The samples were incubated for 14 days at 15 'C. Residual oxidant was present in the soil/ groundwater sample at a sodium permanganate concentration of 2,500 mg/L. At the conclusion of the incubation period, samples were shipped to CompuChem for VOC and metal analyses, as summarized in Table 26 and Table 27. Ken -iron conducted a treatability oxidation study with hydrogen peroxide in a closed reactor. The treatability study was conducted on a 400 ml 1:1 slurry of untreated soil and groundwater from the site. The reactor used was a 500 ml three port glass container. One port was connected to a tube connected to a Summa canister in which the off gas was collected. A flow meter set for 2 hours was fitted to the Summa canister to control the rate at which the off gas was collected. A thermometer was fitted in the second port. In the third port, a funnel for the addition of the hydrogen peroxide reagent was fitted. The reactor was placed on a shaker table running at 150 rpm. To evaluate treatability employing hydrogen peroxide, three addition rates were evaluated. The rates were 20 mL H2O2/L slurry, 40 mL H2O2/L slurry, and 80 mL H20?/L slurry, respectively. A control sample with no addition of hydrogen peroxide also was tested. The hydrogen peroxide solution used was a 5% solution in which the nH -was adjusted to 5 usinE, 1 H2SO4. As a 3555i3555_102 Pan 22of28 KEv-L.JEP", F ,LAC. _kPP?..t`D TEC_LNOLOGES GROUP Table 24 Preliminary Oxidation Treatment Treatment Overview Kemron Environmental Services, Inc. Duracell - Lexington Site Trealabilly Study KEMRON UNTREATED ADDDITION INCUBATION SAMPLE I MATERIAL j RL'AGENT RATE TIME PARAMETER 1tLSUl_'T No. 'TYPE TYPE m /L Days TCLP VOAs u /I 3555-00I-28 Ground water 0 28 1, 1 -Dichloroethene 520 (CRQL=IOU ppb) 1,1,2-Trichloro-1,2,2-triflouroetlhane 41 J Methylene Chloride 260 trans-1,2-Dichloroethene 99 J 1,1-Dichloroethane 330 cis-1,2-Dichloroethene 590 Chloroform 17 J 1, 1, 1 -Trichloroethane 2300 1) Carbon Tetrachloride 590 1,2-Dichloroethane 230 Trichloroethene 1800 Tetrachloroethene 1500 L'thylbenzene 9 J Xylene (total) 30 J 3555-003 Ground water NaS2O8/Ferrous Sulfate I1,500/12.5 28 1,1-Dichloroethene 40 J (CRQL. 250ppb) 1,1,2-Trichloro-1,2,2-lriflouioethane 170 J Acetone 190 1 Methylene Chloride 250 1,l-Dichloroethane 350 1,1,1-1'richloroethane 3600 Carbon Tetrachloride 320 1,2-Dichloroethane 200 J SPLP Metals u I 3555-008 Soil/d112O NaS2O8/Ferrous Sulfate 2,875/12.5 14 Mn 856 3555-014 Soil/dH2O - 0 7 Mn 69.2 3555-020 Soil/dH2O KMnO4 625 7 Mn 6.6 B 3555-025 Soil/dII2O 0 7 Mn 14.9 B 1 CRQL - Contract Required Quantilation Limit. Instrument Detection Limit (IDL) is apporximately 10-20 time less than the CRQL. Analytical Result Oualifiers J - reported value less than the CRQL but greater than or equal to the IDL D - analyze was diluted and reanalyzed 11 - reported value less than the Contract Required Detection Limit (CRDL) but greater than or equal to the IDL 3555 228.xls Kemron Environmental Services, Inc Applied Technologies Group Table 25 Oxidation Treatment Treatment Overview Kemron Environmental Services, Inc. Duracell - Lexington Site Treatability Study KEM RON SAMPLE No. UNTREATED MATERIAL TYPE REAGENT TYPE ADDITION RATE (mg/L) INCUBATION TIME Days INCUBATION TEMPERATURE oC pH (s.u.) ORP (mV) Water Color 3555-026 Spiked Ground water - 0 14 15 - - 3555-027 Spiked Ground water NaMn04 1,250 14 15 - - - 3555-028 Spikcd Ground water NaMn04 2,500 14 15 - - - 3555-029 Soil/dl-]:20 _ 0 14 15 7.4 -23 - 3555-030 Soil/dII20 NaMn04 1,250 14 15 7.2 -20 light reddish 3555-031 Soil/d1-120 NaMn04 2,500 14 15 7.3 -26 dark purple d1120: demincralized water Applied Technologies Group 3555 219.x1s Table 26 Preliminary Oxidation Treatment Treatment Overview Kemron Environmental Services, Inc. Duracell - Lexington Site Treatability Study KFAI RON UI FIREATED ADDDITION INCUBATION SAMPLE MATERIAL REAGENT RATE TIME PARAMETER RESULT No. TYPE TYPE (m ) Days TCLP YOAs (u /1) 3555.026 Spiked ground water - 0 14 1, 1, 1 -Trichloroethane 1500 D (CRQL=10ppb, 1, 1,2-Trichloro- 1,2,2-triflouro ethan e 150 for those flagged D 1,1,2-Trichloroethaue 4 J CRQL=100 ppb) 1,1-Dichloroethane 260 D 1, 1 -Dichloroethene 490 D 1,2-Dichloroethane 150 Benzene 3 J Carbon Tetrachloride 460 D Chloroeihane 6 J Chloroform 12 cis-1,2-Dichloroethene 520 D Cyclohexane 2 J Methylcyclobexane 1 J Methylene Chloride 120 Tetrachloroethene 1100 D trans-1,2-Dichloroethene 71 Trichloroethene 1600 D Vinyl Chloride 9 J 3555-027 Spiked ground water NaNlnO, 1,250 14 1,1,l-Trichloroethane 1700 (CRQL=100 ppb) 1,1,2-Trichloro-1,2,2-triflouroethane 48 J 1,1-Dichloroethene 340 1,2-Dichloroethene 170 Carbon Tetrachloride 490 Chloroform 13 J Methylene Chloride 140 prxea grouna water (CRQL=100 ppb) 1,1,2-Trichloro-1,2,2-triflouroethane 150 1,1-Dichloroethane 300 1,2-Dichloroethene 150 Carbon Tetrachloride 550 Chloroform 13 J Methylene Chloride 140 ' CRQL --Contract Required Quantitation Limit Instrument Detection Limit (IDL) is apporximately 10-20 time less than the CRQL Analvtical Result Oualifiers J - reported value less than the CRQL but greater than or equal to the IDL D - analyze was diluted and reanalyzed B - reported value less than the Contract Required Detection Limit (CRDL) but greater, than or equal to the IDL NT - sample spike recovery outside of control limits. Pemron Ear°ironmental Services, Inc. Applied Technologies Group 3555 236.-xis Table 27 Oxidation Study Analytical results Kemron Environmental Services, Inc. Duracell - Lexington Site Treatability Study KEMRON SAMPLE UNTREATED MATERLAL REAGENT REAGENT ADDITION METALS ANALYSES Manganese Mercury No. TYPE TYPE (mg/L) (ug/L) I (ug/L) 3555-029 SoiUdH20 - 0 231 1.5 3555-030 SoiUdH20 NaMn04 1.250 3.7 32.2 3555-031 SoiUdH20 NaMn04 -17500 17.3 46.5 dH20: Demineralized Water Kezron Enx:ro=ental Senices, Inc. 3555 231-:tits _Applied Technologies Group catalyst for the reaction, 100 mg/L Fee+ (as FeSO4) was added. Since the iron plus peroxide Fenton's solution was very unstable, it was prepared immediately before addition to the reactors. The Fenton's reagent was added at a rate of approximate 5 mL/minute. The pH in the slurries was measured before addition of the Fenton's reagent and at the conclusion of the reaction period. The temperature in the reactors was monitored closely over the 2-hour reaction period. The data are summarized in Tables 28 throuah 31 for each of the four reactors. After the 2 hours of reaction time, a fraction of the slurry from each test was filtered and tested for residual peroxide by adding KI/starch indicator and H2SO4. The peroxide screening tests indicated that the free water contained residual hydrogen peroxide at the conclusion of the 2 hour reaction period. The color of the sample with addition rate of 20 mL H2O2/L slurry had a slightly blue color after addition of the indicator. For the two samples with higher addition rates of H2O2 the color was very dark blue. The control sample was clear in color when tested for H2O2. The Summa canisters in which the off gases were collected for the control sample and the sample with an addition rate of 40 mL H2O2/L slurry were sent to the Severn Trent Laboratories for analyses. In addition, the soil and water phases from these two samples were sent to CompuChem for VOC analysis. Table 32 summarizes the results of these air, soil and water samples. 4.4 CHEMICAL OXIDATION SCREENING RESULTS A review of Table 24 reveals that the spiked concentrations of VOCs, with exceptions of 1,1- dichloroethene, methyl chloride and 1,1,1-trichloroethane, had decreased in the sample oxidized with sodium persulfate in contrast to the control sample after the 28-day reaction period. The concentrations of spiked carbon tetrachloride and 1,2-dichloroethane had decreased only slightly, Acetone was not present in the spiked sample but was present in the final sample. A review of Table 26 reveals that the spiked concentrations of VOCs had increased or remained the same in the samples oxidized with sodium permanganate in contrast to the control sample after the 14 day reaction period. The increased concentrations for some compounds may be due to variability in the laboratory analyses of VOCs and/or as degradation products. The elimination or significant reduction of chlorinated ethees, but not chlorinated ethanes or methanes, is consistent with the behavior of unheated sodium persulfate. The SPLP leachate results for manganese in Table 24 reveal an increased manganese concentration in the sample with sodium persulfide when compared to the control sample. For the sample treated with potassium permanganate, however, a decrease in the manganese concentration is observed when comparing the treated sample with the control sample. The treated sample had a manganese concentration of 6,6 ug L and the untreated had 1419 ug/L of 3555/3555_102 Pa-e 23 of 28 IiEviRON FN'ti,jRo, ?r 1AL SER-ICES, h,C. PPT 7i D TEC_FNOLOGES GROUT Table 28 Oxidation Treatment Treatment Overview Kemron Environmental Services, Inc Duracell - Lexington Site Treatability Study Date Collected: 3/ 14/2002 Vol. of H2Oz : 0 ml rpm 150 Sample ID: 9346-B Vol. of Slurry: 400 ml Sampling time: 2 hrs Kemron ID: 071 pH initial: 6.29 Initial vacuum: -30 inHg Project # 3555 pH final: 7.05 Final vacuum: -8 inHg Time (minutes) Temperature reactor (°C) Temperature room (°C) 0 22.9 22.5 10 22.9 22.7 20 22.9 - 30 22.9 22.6 40 23.0 - 50 23.2 22.6 60 23.2 - 70 23.1 22.9 80 23.1 - 90 23.0 23.0 100 23.2 - 110 23.5 23.1 120 23.5 23.1 - Not measured Kemron Environmental Sel771ces, Inc. N L'.xis Applied Technology es Group Table 29 Oxidation Treatment Treatment Overview Kemron Environmental Services, Inc. Duracell - Lexington Site Treatability Study Date Collected: 3/14,2002 Vol. ofR02: 8 nil rpm 150 Sample ID: 12585 Vol. of Sluny: 400 ml Sampling time: 2 hrs Kemron ID: 072 pH initial: 6.06 Initial vacuum: -30 inHg Project # 3555 pH final: 6.69 Final vacuum: 0 inHg Time (minutes) Temperature reactor (°C) Temperature room CC) 0 21.3 21.4 10 21.6 - 20 22.2 - 30 22.5 - 40 22.7 - 50 22.9 22.7 60 23.0 - 70 23.1 22.8 80 23.2 22.6 90 23.2 22.5 100 23.3 22.4 110 23.3 - 120 23.3 22.4 - Notmeasured Kemron Environmental Senaces, Inc. 55 072 Applied Tecbnolc-ie, Group Table 30 Oxidation Treatment Treatment Overview Kemron Environmental Services, Inc. Duracell - Lexington Site Treatability Study Date Collected: 3/15/2002 Vol. ofHO, : 16 ml rpm 150 Sample ID: 12592 Vol. of Slurry: 400 ml Sampling time: 2 hrs Kemron ID: 073 pH initial: 6.18 Initial vacuum: -30 inHg Project # 3555 pH final: 6.61 Final vacuum -10 inHg Time (minutes) Temperature reactor CC) Temperature room ('Q 0 20.9 21.0 10 21.1 21.1 20 21.2 21.0 30 21.3 21.1 40 21.5 21.1 50 21.6 20.9 60 21.7 21.1 70 21.8 21.2 80 21.8 21.1 90 21.9 21.2 100 21.9 21.3 110 22.0 21.3 120 22.1 21.5 - Not measured 3555 073 Kemron Environmental Sen-ices, Inc. Applied T--hnologies Group Table 31 Oxidation Treatment Treatment Overview Kemron Environmental Services, Inc. Duracell - Lexinb on Site Treatability Study Date Collected: 3/15/2002 Vol. of H202 : 32 ml rpm 150 Sample ID: 03322 Vol. of Slurry: 400 ml Sampling time: 2 hrs Kemron ID: 074 pH initial : 6.02 Initial Vacuum: -30 inHg Project # 3555 pH final: 6.69 Final vacuum: -10 inHg Time (minutes) Temperature reactor (°C) Temperature room (°C) 0 22.6 22.7 10 22.9 22.9 20 22.4 23.1 30 22.9 23.2 40 23.3 23.3 50 23.6 23.1 60 23.8 23.3 70 24.1 23.1 80 24.2 23.3 90 24.2 23.2 100 24.3 23.2 110 24.4 23.3 120 24.5 23.4 - Not measured Kemron En--iro=ental Services, Inc. Applied Technolczes Group manganese, indicating less soluble manganese is present after oxidation. Based on the test results, mobilization of manganese does not appear to be a problem associated with the introduction of the oxidants tested. Manganese and mercury analyses for the water phase of the samples treated with sodium permanganate in combinations of soil and de -mineralized water are summarized in Table 27. The results reveal that manganese concentrations decreased from 231ug/L in the untreated sample to 3.7 and 17.3 ug/L, respectively, in samples treated with 1,250 and 2,500 mg/L oxidizer. This may suggest that manganese is being oxidized to a less soluble form. For mercury, an increase in concentration is detected in the treated samples compared to the untreated sample in which the mercury concentration is only 1.5ug/L. The treated samples had mercury concentrations of 32.2 and 46.5 ug/L in the samples oxidized with 1,250 and 2,500 mg/L sodium permanganate, respectively. This suggests that the mobility of mercury maybe increased due to the addition of certain oxidants. However, the duration of the increased mobility or the long-term behavior of mercury once oxidizing conditions are dissipated can not be determined based on this testing. A review of the results in Table 28 through 31 indicates that the temperature in the reactor stabilized within the 2-hour timeframe for all three addition rates tested. This indicates that 2 hours is sufficient reaction time for the oxidation process to occur. The increase in temperature of the test reactors ranged between 1 °C and 2°C, while the temperature in the control reactor increased 0.6°C. When testing for residual hydrogen peroxide at the conclusion of the 2-hour reaction period by adding KI/ starch indicator and H2SO4, only a slightly purple color was detected in the reactor with an addition rate of 20 mL H2O2/L slurry. For the two remaining reactors, with addition rates of 40 mL H2O2/L slurry and 80 mL H2O2/L slurry, the colors after addition of the indicator were very dark blue indicating the presence of high residuals of hydrogen peroxide. A comparison of the results of the VOCs collected in the Summa canisters in the treated and the untreated sample (Table 32) indicates that most of the VOC concentrations did not decrease significantly due to addition of hydrogen peroxide. For most compounds, an increase in concentration was measured. Specifically, this increase was observed in the reported air concentrations for 1, 1 -dichloro ethane, 1,1-dichloroethene, 1, 1,2-trichloro- 1,2,2-triflouro ethane, methyl chloride, 1,1,1-trichloroethane, trichloroethene, and vinyl chloride. This indicates that the VOCs were being volatilized instead of oxidized. Also an oxidation of the natural occurring organics will take place, however it is presumed that this does not reduce the oxidation of the VOCs since there is a high level of residual peroxide present after the 2 hours of testing. Often, these naturally occi?ning ora nic materials in soils are oxidized prior to other contaminants. The 355513555_102 Page 24 of 28 KEIvIRON EN\TtONIVIENT_ L SER' 7=S, NC. t�npr IED TECI�OTOGI~S GROUP Table 32 Preliminary Testing SurJmllary Peroxide Treatment Kemron Environmental Services, Inc. Dnracell -.Lexington Site Treatability Study 7'>-?S'f1NG _ ARM A.G+TPi� P VOLATILES ( b) 3555-071 VOLAIILES (ppb) 3555-073 Acelone Air ug 1113) <240 So>1(ug/kg) Liquid ug L) Aar (ug m3 Sort u , kg Liquid ug L l3cn.zellc <49 860 <330 2. 15 13roniodichloroinethane <49 14 <10 <66 0.8 7 l3ronJolor17) <49 <14 <14 < <66 <14 <10 131-017ome(hane <49 <14 <10 10 <66 <14 <10 Cal -bon disulfide <240 <14 1 <66 <14 < 0 1 Carbon. tetrachloride <49 <14 < 10 <330 <14 <10 Chlorobenzene <49 <10 <66 <1.4 < 10 Cbk)rocthanc <97 < <14 14 <10 <66 <14 <10 C111U1'oforril <10 <130 <14 <10 Chlo.romethatic 597 < <15 0.9 1,2-DJbJ'OrnOCCllilnC <49 <14 0.6<14 0.6 3 <130 0.5 0.9 DibJ:oJJJocldoromcll7aJJe <14 <10 <66 <14 <10<49 1,2-D1chlOrobell Zell e <49 <14 <10 <66 <14 <10 1.,3-.Dichlorobeuzeiic <49 <14 <10 <66 <14 <10 1,4-.Diclil.orobell Zell e <49 <14 <10 <66 <14 <10 1_)iclilorodiflu01:0111ctllalJe <49 <14 <10 <66 <14 <10 1,1.-Dichloroethane 1.,200 <14 <14 <10 <66 <14 <10 1,2-Dichlorocthane <49 <10 1,600 7 7 1,'1-Dichloroethene 4,200 <14 <14 <10 <66 <14 <10 cis-J.,2-Dichloroethcilc 3,5 00 <14 <10 8,600 7 7 I ra n s-1, 2-Di chloro c tt7 elie <49 <14 <10 3,500 22 25 1,2-Dichloropropane <49 <10 <66 <14 <10 cis-1,3-Dichloropropclle <49 <14 <10 <66 <14 <10 trans-l.,3-1)i.chloropropene <49 <14 <14 <10 <66 <14 <10 1,2-Dichloro-1,1,2,2-teiraflouroetllane <49 <10 <66 <14 <10 1, 1,2'1.'richloro-1,2,2-trillouroethazle 910 <14 <66 Ltbylbenzene— <49 <14 <10 <10 1,700 10 2 <66 <14 <10 3555_237.xls Page 1 of 2 Kemron. Environmental Services, Inc Table 32 Preliminary Testing Summary Peroxide Treatment Kemron Environmental Services, Inc. Duracell - Lexington Site Treatability Study '1'ESUNG VOLATILES (p b) VOLATILES pU 3555-071 3555-073 PARAMETER Air ug rn3 Soil u kg Liquid ug L Air (ug m3) Soil a kg Lr uid ug L 4-ethyl Toluene NM <66 I. J.exa.chlorobutadiene <97 <130 241exanon.e <240 <14 <10 <330 <14 <10 Methyl ethyl ketone (MEK) <240 <330 4-Methyl-2-penlanone (M1BK) <240 <14 <10 <330 <14 <10 Methylene chloride 71 0.8 <10 75 2 0.8 Styrene <49 <14 <10 <66 <14 <10 1,1.,2,2-,retrachloroetliaue <49 <14 <10 <66 <14 <10 '1'elrachloroethen.e 140 2 <10 130 7 0.9 Toli.rerre <49 0.7 <10 <66 <14 2 1.,2,4 `1'richlorobenzene <120 <14 <10 <t70 <14 <10 1,1., J.-Tri.chl.orocthaae 4,900 0.7 <10 7,700 31 14 1,1,2-Triell l.oroethane <49 <14 <10 <66 <14 0.6 Trichloroelhcnc 4,800 0.8 <10 5,800 56 27 I'ri ell lorolluoromethan.e <49 <14 <10 <66 <14 <10 1,2,4 Trimethylbenzene <49 <66 1,3,5- I'rjmeth.ylbenzene <49 <66 Vinyl Acetate <240 <330 Vinyl Chloride 96 <1.4 <10 240 <14 <1.0 Xy.leues (total) <49 <14 <10 <66 <14 <10 NR : Not Measured 3555 237.xls Page 2 of 2 Kemron Environmental Services, Inc difference in increased temperature in'the reactors for the two samples is not significant enough to draw any conclusion; however, the difference in temperature may have contributed to the higher VOC concentrations in air from the treated sample, in which the temperature increased 1.2 °C, compared to the untreated, in which a temperature increase of 0.6°C was detected. Note, however, that the final temperature in the treated sample was 1.4°C lower than for the untreated. For the soil data presented in Table 32 there is a somewhat higher amount of detected VOCs in the liquid phase of the treated sample than in the control sample. Review of the data reveals that many of these results are reported as below the quantitation limit of 10 ug/L, indicating that these are most likely non -detected or estimated values. For the soil phase only a few values in the treated samples are above the quantitation limit of 14 ug/Kg. These values may be due to the soil samples not being completely homogeneous. The values of detected VOCs below 14 ug/kg may be estimated or non -detected, and the-efore are difficult to compare. Note that Kemron has not reviewed the actual analytical data reports. 3555/3555_102 Page 25 of 28 KFMRON SERVICES, LNC. APPLLD TECPTIOILOGIES GROUT 5.0 CONCLUSIONS / RECOAUVIENDATIONS Kemron has performed the Duracell site treatability study to screen a variety of technologies identified as potentially capable of remediating the site. Specifically, the treatability study has been performed to 1) determine the untreated characteristics of soils and ground water sampled from the site, 2) perform bench -scale testing to evaluate potential remedial technologies, and 3) perform comprehensive bench -scale treatment evaluations of various soil/reagent combinations to assess effectiveness and optimize reagent ratios. For the treatability testing the results strongly indicate that treatment with mixtures of cement/lime/sodium sulfide at the rate of 10/5/2.5 % or 10/5/1.25 °io improve the material characteristics. Substantial consistent differences in performance were not observed between these two reagent blends. Besides improving the physical strength of the samples these mixture designs also decrease leachable mercury to values below the treatment criterion of 11 ug/L for most of the tested samples. Note that some variability has been observed which is attributed to heterogeneity in the samples. ERM and Duracell observed that the multiple extraction testing designed to assess the long-term performance of selected reagent blends, as measured by leachability of mercury, indicated two significant findings. First, there was no increase in the rate of mercury leaching in the stabilized material subjected to repeated leaching. Second, the rate of leaching actually decreased in the stabilized material that had been crushed relative to the rate in the bulk stabilized material. These findings suggest that the leachability of mercury in the stabilized material will not increase over time and will not increase if the stabilized material is broken into smaller pieces over time. Furthermore, it was observed that the average concentration of leachate from both composite sample types was below the leachate concentration calculated to achieve the 1.1 ug/L ground water performance goal at the property boundary. Based on the results of the stabilization/solidification treatability study, it is concluded that either reagent mixture (e.g., cement/lime/sodium sulfide at the rate of 101512.5 % or 101511.25 %) would be appropriate for use in stabilizing soils containing mercury and manganese at the Duracell Lexington Site. The results of the chemical oxidation treatability study demonstrated that both permanganate and persulfate were effective reagents in degrading chlorinated ethenes, but were less effective in degrading chlorinated ethanes and methanes. These results are generally consistent with results observed in previous treatability assessments using these two oxidants. 5»i �»_102 Page 26 of 28 IiE.viR023 E�-IitO�ivlE?�TAL StR� IC�S, LAC. _opT rTE i TECIzTOLOGIES GROUP Treatability testing indicated that Fenton's Reagent was able to treat all three classes of VOCs. However, some of the VOCs were volatilized during treatment. Also, there were some residual VOCs remaining in the soil after treatment with Fenton's Reagent. Because four of the five most abundant VOCs at the Site are chlorinated ethenes (PCE, TCE, 1,2-DCE and 1,1-DCE), the focus of treatment should be on the chlorinated ethenes. TCA, the second most abundant VOC, has a much higher MCL and RG than do the four chlorinated ethenes and, therefore, is of secondary significance. To insure the treatment of VOC COC, especially the chlorinated ethenes, it is recommended that a two -stage oxidation treatment be employed. In the first stage, a mixture of hydrogen peroxide, sodium persulfate, and an iron R catalyst will be used. In the second stage, if needed, sodium permanganate will be used. The two -stage process would allow initial treatment of the three classes of VOC with a follow-up treatment designed to specifically treat residual chlorinated ethenes. 3555i3555 102 Paae 27 of 28 FiEMROND�`]RONNMNT.AL SERVICES, NC. _4PP= T=CHNOLOGIEs GROLP 6.0 QUALITY ASSURANCE/QU_ALITY CONTROL Kemron maintains strict Quality Assurance (QA) and Quality Control (QC) programs as part of Kemron's standard operating procedures. The QA/QC program for the Duracell site bench -scale stabilization study had two primary objectives: 1) to validate the quality of each analysis conducted in accordance with the referenced protocols, and 2) to evaluate the effectiveness of each treatment process on the various site soils that were evaluated. These objectives were achieved for the treatability testing through 1) calibration of the associated equipment, and 2) supervision and review by qualified technical personnel. All analytical testing for this project has been performed by CompuChem under the direction of the Client. As such, Kemron can make no conclusions as to the QA/QC methodologies or results for this project. However, ERM has indicated that all analytical testing conducted by CompuChem have been conducted using approved EPA methodology. Furthermore, all reports issued by CompuChem contain full QA/QC documentation. 35 5 5/355 _102 Page 28 of 28 K:-wiRON _AL SERVICES, INC. APPLIED `I ECHtiOLOGLES GROLP Attachment C MSDS and Carus Fact Sheet for Sodium Permanganate LIQUOX6 Sodium Permanganate CAS No. 10101-50-5 LIQUOX° sodium permanganate is a liquid oxidant recommended for applications that require a concentrated permanganate solution. Product Specifications Shipping Containers Assay 40% minimum as NaMn04 5 gallon (18.9L) Tight Head HDPE jerrican Insolubles < 0.005% (UN Specification: 31-11) made of High Density Polyethylene pH 6.0 - 8.0 (HDPE), weighs 3.5 lb (1.6 kg). The net weight is 57 lb Specific Gravity 1.36 - 1.39 (25.7 kg). The jerrican stands approximately 15.33 in. tall, Solubility in Water Miscible with water in all 10.2 in. wide and 11.4 in. long (38.94 cm tall, 25.91 cm wide, proportions. 28.96 cm long). 5 gallon 118.9L1 Tight Head Steel Drum (UN Specification: 1A1) made of 12 gauge, mild steel, Chemical/Physical Data weighs 5 lb (2.3 kg). The net weight is 57 lb (25.7 kg). The drum stands approximately 13.75 in, tall and is 11.5 in. in diameter. (34.93 cm tall, 29.21 cm diameter) Formula NaMnO, Appearance Dark Purple Solution 55 gallon (208.2L1 Closed Head Steel Drum Potassium 1000 - 2200 ppm (UN Specification: 1A1) made of 16 gauge, mild steel, Stability > 18 Months weighs 53.7 lb (24.4 kg). The net weight is 550 lb (249.5 kg). The drum stands approximately 34.6 in. tall, has an outside diameter of 23.5 in., and an inside diameter of 22.5 in. (87.88 cm tall, OD 59.69 cm, ID 57.15 cm). Applications • Printed Circuit Board Desmearing • Fine Chemical Synthesis • Soil & Groundwater Remediation • Metal Cleaning Formulations • Acid Mine Drainage • Hydrogen Sulfide Odor Control Remote Locations Unheated Locations Benefits - Concentrated liquid oxidant is easily stored and handled. Feed equipment is simplified (no. need to transfer and dissolve crystalline product). • Dust problems associated with handling dry oxidants are eliminated. - High solubility at room temperature. Reactions requiring a concentrated permanganate solution can be conducted without having to raise the temperature. - Can be used instead of potassium permanganate whenever the potassium ion cannot be tolerated, or if dusting is a critical issue. Handling and Storage Like any potent oxidant, LIQUOXasodium permanganate should be handled with care. Protective equipment during handling should include face shields and/or goggles, rubber or plastic gloves, rubber or plastic apron. If clothing becomes spotted, wash off immediately; spontaneous ignition can occur with cloth or paper. In cases where significant exposure exists, use of the appropriate NIOSH-MSHA dust or mist respirator or an air supplied respirator is advised. The product should be stored in a cool, dry area in closed containers. Concrete floors are preferred. Avoid wooden decks. Spillage should be collected and disposed of properly. Contain and dilute spillage to approximately 6% with water and reduce with sodium thiosulfate, a bisulfite, or ferrous salt. The bisulfite or ferrous salt may require dilute sulfuric acid to promote reduction. Neutralize any acid used with sodium bicarbonate. Deposit sludge in an approved landfill or, where permitted, drain into sewer with large quantities of water. As an oxidant, the product itself is non-combustible, but will accelerate the burning of combustible materials. Therefore, contact with all combustible materials and/or chemicals must be avoided. These include, but are not limited to: wood, cloth, organic chemicals, and charcoal. Avoid contact with acids, peroxides, sulfites, oxalates, and all other oxidizable inorganic chemicals. With hydrochloric acid, chlorine is liberated. Shipping IQUOX° sodium permanganate is classified as an oxidizer. odium permanganate is shipped domestically as Class 70 and pas a Harmonized Code for export of 2841.69.0000. Proper Shipping Name: Permanganates, Inorganic, Aqueous solution, n.o.s. (Contains Sodium Permanganate) Hazard Class: 5.1 Identification Number: UN 3214 Packaging Group: II Label Requirements: Oxidizer, 5.1 Special Provisions: T8-Intermodal transportation in IM 101 portable tanks Packaging Requirement: 49 CFR Parts 171 to 180 Sections: 173.152, 173.202, 173.242 Quantity Limitations: 1 liter net for passenger aircraft or railcar. 5 liters net for cargo aircraft. Vessel Stowage: D-material must be stowed "ondeck" on a cargo vessel, but is prohibited on a passenger vessel. Other provisions, stow "separated from" ammonium compounds, hydrogen peroxide, peroxides and superperoxides, cyanide compounds, and powdered metal. Carus Value Addec' LABORATORY SUPPORT Repackaging When LIQUOXO sodium permanganate is repackaged, the packaging, markings, labels, and shipping conditions must meet applicable federal regulations. See Code of Federal Regulations-49, Transportation, parts 171-180, and the Federal Hazardous Materials Transportation Act (HMTA). Corrosive Properties LIQUOX6 sodium permanganate is compatible with many metals and synthetic materials. Natural rubbers and fibers are often incompatible. Solution pH and temperature are also important factors. The material selected for use with sodium permanganate must also be compatible with any acid or alkali being used. In neutral and alkaline solutions, sodium permanganate is not corrosive to carbon steel and 316 stainless steel. However, chloride corrosion of metals may be accelerated when an oxidant such as sodium permanganate is present in solution. Plastics such as teflon, polypropylene, HDPE and EDPM are also compatible with sodium permanganate. Aluminum, zinc, copper, lead, and alloys containing these metals may be slightly affected by sodium permanganate solutions. Actual corrosion or compatibility studies should be made under the conditions in which the permanganate will be used prior to use. Carus Chemical Company has technical assistance available to its potential and current customers to answer questions or perform laboratory and field testing including: *Feasibility Studies * Toxicity Evaluations *TreatabilityStudies *Analytical Services *Field Trials CARUS CHEMICAL COMPANY During its more than 80-year history, Carus' ongoing reliance on research and development, as well as its emphasis on technical support and customer service, have enabled the company to become the world leader in permanganate, manganese, oxidation, and catalyst technologies. G C A R U S , RIM QIISjbiE CA rel flood diemfs:r} m? wa& Carus Chemical Company 315 "Fifth Street P. O. Box 599 Peru, IL 61354 Tel.(815) 223-1500 Fax (815) 224-6697 Web: www.caruschem.com E-Mail: salesmktCcaruschem.com The information contained is accurate to the best of our knowledge. However, data, safety standards and government regulations are subject to change; and the conditions handling, use or misuse of the product are beyond our control. Carus Chemical Company makes no warranty, either express or implied, including any warranties of rchantability and fitness for a particular purpose. Carus also disclaims all liability for reliance on the completeness or confirming accuracy of any information included herein. _ers should satisfy themselves that they are aware of all current data relevant to their particular uses. Form #LX1501 copyright' 2000 LIQUOXO is trademark of Carus Corporation. Responsible Care' is a service mark of the Chemical Manufacturers Association. Page I of 6 Material Safety Data Sheet Sodium permanganate monohydrate, 97+0/o ACC# 73234 Section 1 - Chemical Product and Company Identification MSDS Name: Sodium permanganate monohydrate, 97+% Catalog Numbers: AC209630050, AC209630500, AC209632500 Synonyms: Permanganic acid, sodium salt; Sodium permanganate Company Identification: Acros Organics N.V. One Reagent Lane Fair Lawn, N] 07410 For information in North America, call: 800-ACROS-01 For emergencies in the US, call CHEMTREC: 800-424-9300 Section 2 - Composition, Information on Ingredients CAS# Chemical Name Percent EINECS/ELINCS 10101-50-5 ISodium permanganate 97+ 233-251-1 Hazard Symbols: O Risk Phrases: 8 Section 3 - Hazards Identification EMERGENCY OVERVIEW Appearance: green crystalline powder. Oxidizer. Danger! May cause severe eye, skin and respiratory tract irritation with possible burns. Contact with other material may cause fire. Target Organs: Blood, kidneys, lungs, nerves. Potential Health Effects Eye: May cause conjunctivitis. May cause eye irritation and possible burns. May cause permanent corneal opacification. Skin: May cause severe irritation and possible burns. Ingestion: May cause burns to the gastrointestinal tract. May cause nausea, vomiting, and diarrhea, possibly with blood. Inhalation: Inhalation may be fatal as a result of spasm, inflammation, edema of the larynx and bronchi, chemical pneumonitis and pulmonary edema. May cause burning sensation, coughing, wheezing, laryngitis, shortness of breath, headache, nausea, and vomiting. May cause acute pulmonary edema, asphyxia, chemical pneumonitis, and upper airway obstruction caused by edema. Chronic: Chronic manganese toxicity through inhalation may result in "manganim", which is a disease of the central nervous system involving psychic and neurological disorders. Men exposed manganese dusts showed a decrease in fertility. Chroni c manganese poisoning shows early symptoms of languor, sleepiness and weakness in the legs. A stolid mask -like appearance of the face, emo tional disturbances such as uncontrollable laughter and a spastic gait with tendency to fall in walking are findings in more advanced cases. High incidence of pneumonia has been found to in https://fscima-e.fishersci.comimsds/73234.htm 2/5/2003 Page 2of6 workers exposed to the dust or fume of some manganese compounds. Section 4 - First Aid Measures Eyes: Immediately flush eyes with plenty of water for at least 15 minutes, occasionally lifting the upper and lower eyelids. Get medical aid immediately. Skin: Get medical aid immediately. Immediately flush skin with plenty of soap and water for at least 15 minutes while removing contaminated clothing and shoes. Ingestion: Get medical aid immediately. Do NOT induce vomiting. If conscious and alert, rinse mouth and drink 2-4 cupfuls of milk or water. Inhalation: Get medical aid immediately. Do not use mouth-to-mouth resuscitation if victim ingested or inhaled the substance; induce artificial respiration with the aid of a pocket mask equipped with a one-way valve or other proper respiratory medical device. Notes to Physician: Treat symptomatically and supportively. Section 5 - Fire Fighting Measures General Information: As in any fire, wear a self-contained breathing apparatus in pressure - demand, MSHA/NIOSH (approved or equivalent), and full protective gear. Strong oxidizer. Contact with combustible materials may cause a fire. During a fire, irritating and highly toxic gases may be generated by thermal decomposition or combustion. Use water spray to keep fire -exposed containers cool. Use water with caution and in flooding amounts. May accelerate burning if involved in a fire. Containers may explode when heated. Runoff to sewer may create fire or explosion hazard. Extinguishing Media: Use water only! Do NOT use carbon dioxide or dry chemical. Do NOT use alcohol foams. Contact professional fire-fighters immediately. Flash Point: Not applicable. Autoignition Temperature: Not applicable. Explosion Limits, Lower:Not available. Upper: Not available. NFPA Rating: (estimated) Health: 2; Flammability: 1; Instability: 2; Special Hazard: OX Section 6 - Accidental Release Measures General Information: Use proper personal protective equipment as indicated in Section 8. Spills/Leaks: Absorb spill with inert material (e.g. vermiculite, sand or earth), then place in suitable container. Sweep up or absorb material, then place into a suitable clean, dry, closed container for disposal. Remove all sources of ignition. Provide ventilation. Keep combustibles (wood, paper, oil, etc.,) away from spilled material. Section 7 - Handling and Storage Handling: Wash thoroughly after handling. Remove contaminated clothing and wash before reuse. Use with adequate ventilation. Minimize dust generation and accumulation. Do not get in eyes, on skin, or on clothing. Avoid contact with clothing and other combustible materials. Do not ingest or https://fscimaae.flshersci.coni/msds,/73234.htm 2/5/2003 Page 3 of 6 inhale. Use only in a chemical fume hood. Storage: Keep away from heat, sparks, and flame. Do not store near combustible materials. Keep containers tightly closed. Store in a cool, dry area away from incompatible substances. Section 8 - Exposure Controls, Personal Protection Engineering Controls: Facilities storing or utilizing this material should be equipped with an eyewash facility and a safety shower. Use adequate general or local exhaust ventilation to keep airborne concentrations below the permissible exposure limits. Exposure Limits Chemical Name ACGIH NIOSH OSHA - Final PELs Sodium permanganate inone listed none listed none listed OSHA Vacated PELs: Sodium permanganate: No OSHA Vacated PELs are listed for this chemical. Personal Protective Equipment Eyes: Wear appropriate protective eyeglasses or chemical safety goggles as described by OSHA's eye and face protection regulations in 29 CFR 1910.133 or European Standard EN166. Skin: Wear appropriate gloves to prevent skin exposure. Clothing: Wear appropriate clothing to prevent skin exposure. Respirators: A respiratory protection program that meets OSHA's 29 CFR §1910.134 and ANSI Z88.2 requirements or European Standard EN 149 must be followed whenever workplace conditions warrant a respirator's use. Section 9 - Physical and Chemical Properties Physical State: Crystalline powder Appearance: green Odor: none reported pH: Not available. Vapor Pressure: Not available. Vapor Density: Not available. Evaporation Rate:Not available. Viscosity: Not available. Boiling Point: Not available. Freezing/Melting Point:dec. before reaching mp Decomposition Temperature:Not available. Solubility: Soluble in cold water. Specific Gravity/Density: Not available. Molecular Formula: MnNa04.H2O Molecular Weight:159.94 Section 10 - Stability and Reactivity Chemical Stability: Stable under normal temperatures and pressures. Conditions to Avoid: Incompatible materials, ignition sources, dust generation, combustible materials, reducing agents, strong oxidants. Incompatibilities with Other Materials: Strong reducing agents, strong acids, acetic acid, acetic https://fscimage.fishersci.con-ilmsds/73234.htm 2i -5/2003 Page 4 of 6 anhydride, ammonia, finely powdered metals, phosphorus, sulfur, ammonium salts, organic materials. Hazardous Decomposition Products: Irritating and toxic fumes and gases, sodium oxide. Hazardous Polymerization: Has not been reported Section 11 - Toxicological Information RTECS#: CAS# 10101-50-5: SD6650000 LDSO/LC50: Not available. Carcinogenicity: CAS# 10101-50-5: Not listed by ACGIH, IARC, NIOSH, NTP, or OSHA. Epidemiology: No information available. Teratogenicity: No information available. Reproductive Effects: No information available. Neurotoxicity: No information available. Mutagenicity: No information available. Other Studies: No data available. Section 12 - Ecological Information Ecotoxicity: No data available. No information available. Environmental: No data available. Physical: No data available. Other: None. Section 13 - Disposal Considerations Chemical waste generators must determine whether a discarded chemical is classified as a hazardous waste. US EPA guidelines for the classification determination are listed in 40 CFR Parts 261.3. Additionally, waste generators must consult state and local hazardous waste regulations to ensure complete and accurate classification. RCRA P-Series: None listed. RCRA U-Series: None listed. Section 14 - Transport Information US DOT IATA RID/ADR IMO Canada TDG Shipping Name: pp 9 SODIUM PERMANGANATE SODIUM PERMANGANATE Hazard Class: 5.1 5.1 UN Number: UN1503 UN1503 Packing Group: III II https://fscimage.fishersc1.com/msds/i3?34.htm '/b/2003 Page 5 of 6 Section 15 - Regulatory Information US FEDERAL TSCA CAS# 10101-50-5 is listed on the TSCA inventory. Health & Safety Reporting List None of the chemicals are on the Health & Safety Reporting List. Chemical Test Rules None of the chemicals in this product are under a Chemical Test Rule. Section 12b None of the chemicals are listed under TSCA Section 12b. TSCA Significant New Use Rule None of the chemicals in this material have a SNUR under TSCA. SARA Section 302 (RQ) None of the chemicals in this material have an RQ. Section 302 (TPQ) None of the chemicals in this product have a TPQ. Section 313 This material contains Sodium permanganate (listed as Manganese), 97%, which is subject to the reporting requirements of Section 313 of SARA Title (CAS# 10101-50-5) III and 40 CFR Part 373. Clean Air Act: This material does not contain any hazardous air pollutants. This material does not contain any Class 1 Ozone depletors. This material does not contain any Class 2 Ozone depletors. Clean Water Act: None of the chemicals in this product are listed as Hazardous Substances under the CWA. None of the chemicals in this product are listed as Priority Pollutants under the CWA. None of the chemicals in this product are listed as Toxic Pollutants under the CWA. OSHA: None of the chemicals in this product are considered highly hazardous by OSHA. STATE CAS# 10101-50-5 can be found on the following state right to know lists: New Jersey. California No Significant Risk Level: None of the chemicals in this product are listed. European/International Regulations European Labeling in Accordance with EC Directives Hazard Symbols: O Risk Phrases: R 8 Contact with combustible material may cause fire. Safety Phrases: S 17 Keep away from combustible material. WGK (Water Danger/Protection) CAS# 10101-50-5: No information available. Canada - DSL/NDSL CAS# 10101-50-5 is listed on Canada's NDSL List. Canada - WHMIS This product has a WHMIS classification of C, D2B, https:/ fscimage.fishersci.corn, msds/73234.hm1 2/5/2003 Page 6 of Canadian Ingredient Disclosure List CAS# 10101-50-5 (listed as Manganese) is listed on the Canadian Ingredient Disclosure List. Exposure Limits CAS# 10101-50-5: OEL-AUSTRALIA:TWA 5 mg(Mn)/m3 JANUARY 1993 OEL-BE LGIUM:TWA 5 mg(Mn)/m3 JANUARY 1993 OEL-CZECHOSLOVAKIA:TWA 2 mg(Mn)/m 3;STEL 6 mg(Mn)/m3 JANUARY 1993 OEL-DENMARK:TWA 2.5 mg(Mn)/m3 JANUA RY 1993 OEL-FINLAND:TWA 2.5 mg(Mn)/m3 JANUARY 1993 OEL-HUNGARY:TWA 0.3 mg(Mn)/m3;STEL 0.6 mg(Mn)/m3 JANUARY 1993 OEL-JAPAN:TWA 0.3 mg(Mn )/m3 JANUARY 1993 OEL-THE NETHERLANDS:TWA 1 mg(Mn)/m3 JANUARY 1993 OEL-POLAND:TWA 0.3 mg(Mn)/m3 JANUARY 1993 OEL-SWEDEN:TWA -1 mg(Mn)/m 3;STEL 2.5 mg(Mn)/m3 (resp. dust) OEL-SWEDEN:TWA 2.5 mg(Mn)/m3;STEL 5 mg(Mn)/m3 (total dust) OEL-UNITED KINGDOM:TWA 5 mg(Mn)/m3 JANUARY 1 993 OEL IN BULGARIA, COLOMBIA, JORDAN, KOREA check ACGIH TLV OEL IN NEW ZEALAND, SINGAPORE, VIETNAM check ACGI TLV Section 16 - Additional Information MSDS Creation Date: 9/02/1997 Revision #3 Date: 8/02/2000 The information above is believed to be accurate and represents the best information currently available to us. However, we make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we assume no liability resulting from its use. Users should make their own investigations to determine the suitability of the information for their particular purposes. In no event shall Fisher be liable for any claims, losses, or damages of any third party or for lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if Fisher has been advised of the possibility of such damages. https:/ifscimage.fishersci.conv'msds/ i 3234.htm 2/5/2003 �• ��• � ./ �� "� �� .X'- ��� ,' i .``' mil/ � n _ FL ;q ti ' ' r� `••'%"/ ' is �� �� ^� ; mink PA Film I I 7 AS P%, r F ,O MIA WLNMF: MaNGTON WEST AND EAST MKIRAMM, NORTH CAROUNA - OAWDSGN CO. 7.5 MINUTE SEREES t +IC) 1 1 /2 0 1 MILE 3 - 1000 0 1000 2000 3000 4000 5000 6000 7000 FEET NORTH CAROLINA e 1 1/2 0 1 KILOMETER QUADRANGLE LOCATION SCALE 1:24000 MUM Environmental SITE LOCATION MAP Resources DURACELL U.S.A. 2 ERM Management MaNGTON. NORTH CAROLINA 439.31116RB lURACELI 1-9-02 MLW UESSIE SWING GR[ELEY N. 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PROPERTY SSE Z= W_ RR IR N 8 � 2 K BEDROCK (GRANITE —GNEISS COMPLEX) SAPROLITE Environmental CROSS SECTION NNW THROUGH SSE Resources DURACELL U.S.A. ERM Management LEXINGTON, NORTH CAROLINA 10 1 i W WNW -3 on W U Z p� W 760 LL_ 00 I 33 I 1 0� 740 720 700 J to Z O 680 660 640 620 600 1FRNQ - (OPEN BEDROCK WELL) WELL CASING OPEN INTERVAL TOTAL DEPTH Z Z Z u-) N M Ln v � NPLANT /1 � I 3 � � 0 (BEDROCK WELL) (SHALLOW WELL) (18' N) DISTANCE AND DIRECTION OFF TRANSECT WELL CASING WELL CASING FRACTURE FRACTURE ZONE WELL SCREEN WELL SCREEN W WATER -BEARING TOTAL DEPTH TOTAL DEPTH __T STATIC WATER LEVEL (FEB. 21-22. 2000) --- POTENTIOMETRIC SURFACE w DURACELL U.S.A. PROPERTY 20 SCALE IN FEET D - 1 0 120 SAPROLITE BEDROCK (GRANITE -GNEISS COMPLEX) 1 PLANT #3 � 0 ESE 1393014 4J 1 OURACEI.1 2-23-01 MLW LEGEND ® SHALLOW MONITORING WELL LOCATION DEEP MONITORING/RECOVERY WELL LOCATION ® DEEP MONITORING WELL LOCATION 0D 19 17 _— -- STREAM A, 30A 15 \ ®31 L1OS / 'PQ� w Uo) 114 4 „ N ® a � ® m -• r-e r-10 m m 00) aw;1I IN Ea. 11T 7 .. rplfr-1{ n BLOC Al! r- e�;�r FRENCH W) ryO1� DRAIN C 11$ \ r .1 ®r-SI D• 1, lbl 7S • O _ " ._-... c, \'ti.A pJT•M-; a e.4/510 i\io 1 \O r-" (ba_) (wi) ;�T•ID tirpy 10 S� C2 b) 2 { Ip 708 ,OA g On � r f^ r_ 1w) 12 O S 14 HOLLY 4A GROVE R0. �i 4o O 205 SF 3 < 2 N 3 s o \ O 6 7 t�P SCALE IN FEET MA' IS 11 0 115 350 6 10 3398 6 FIGURE imEnvironmental LOCATIONS OF HYDROGEOLOGIC CROSS -SECTIONAL PROFILES Resources DURACELL U.S.A. 12 ERM Management, LEXINGTON, NORTH CAROLINA 413uszc.-m weazli ran zt vt LE1Zi]d ® SHALLOW MONiORN1G WILL LOCATION GR INTER ELE1 UMM DNiECiIONGROUND WATER FLOW CONTatm STREAM 19 Ilrrd_M 0 ,p l e 20 0 19 17 8 M 4 Wr334A 2 7tr 7M 9 6A 13 3 1 NY O \ \ ® 14 HOLLY RD. \ O 3 1 2 O 4 0 3 e � 0 e 7 1s MAP 11 SCALE N FEET e e 10 0 175 350 Environmental GROUND WATER ELEVATION CONTOUR MAP ° Resources FOR SHALLOP (SAPROLITE) SYSTEM -MAY 2000 13 Mana ement DURACELL U.S.A. ERM g LMNGTON, NORTH CAROLINA 4. VJM-1/1;3A WIiGiLI MLN 1 Z4 °Z 0 DEEP MOWMAI IG WELL LOCATION WATER ELEVATION 00,1 20 0 10 17 O sIR sl O \ b O no 4 -A.IY3 OZ-_ WIP 334A z O 1a � O x 13 OWN O \ \ ® 14 HOLLY RD O s 4 O e 7 MAP is 11 SCALE w FIEET t+ b t0 O 175 w GROUND WATER ELEVATION CONTOUR MAP � Environmental DEEP (BEDROCK) SYSTEM -MAY 2000 Resources nuRACELL U.S.A. 14 ER�,j Management LMMGTON, NORTH CAROUNA A LEGEND PROPOSED TEMPORARY MONITORING WELL OEXISTING SHALLOW MONITORING WELL SR-3 *MW-7 FRENCH DRAIN MW-25 MW— 1 5 BLDG. SR-7 TT O •0 MP-1 SR-6 MP-2 MW-41 i SCALE IN FEET 0 15 30 60 FIGURE Environmental GROUNDWATER MONITORING POINTS Resources DURACELL U.S.A. 15 ERM Management LEXINGTON, NORTH CAROLINA Attachment Figures _T rw Sri wg, All r^74 ON 4 X Now- 0..� DURACELL SM 111*111(1,� I SOUIWE. WaNGTON WEST AND EAST 0114ORAWLES. NORTH CAROUNA — DAVIDSON CO. 7.5 MINUTE SERIES (TOPOGRAPHIC) 1 1/2 0 1 MILE 1000 0 1000 2000 3000 4000 5000 6000 7000 FEET NORTH CAROLINA 1 1/2 0 1 KILOMETER QUADRANGLE LOCATION SCALE 1:24000 ..... M Environmental SITE LOCATION MAP EM Resources DURACELL U.S.A. B-1 ERM Management LEI(INGTON, NORTH CAROLINA 4393D1600 RACELI 1-9-02 MLW LEGEND —:—x— FENCE LINE DURACELL O�l C SWING PROPERTY LINE `STORMWATER DISPERSION A \FORMER PLANT fj2 /f/ *\ *\ GRASS GRASS O WASTEWATER"' * G TREATMENT P� GREELEY N. HILTON `� Z * FORMER SOLVENT v � DISPOSAL AREA \* ALUMINUM TRENCH ASPHAL \ DRAIN ALUMINUM *\ ASPHALT & CONCRETE PARKING 1 �.\ U. P. * o� THEODORE LEONARD N SCALE IN FEET 0 50 100 200 ALUMINUM ALUMINU � ALUMINUM ASPHALT & CONCRETE PARKING DURACELL BLOCK BUILDING ❑ ❑ BLOCK BUILDING GRASS PLANT #1 ALUMINUM GRASS BRICK GUARD HOUSE ASPHALT & CONCRETE PARKING FIGURE Fnironmental Resources DURACELL— LEXINGTON MANUFACTURING AREA B-2 ERM Management LEXINGTON, NORTH CAROLINA 43g3012A )URACELI 4-24-95 SLT -�" A � MW-10 0 SR-5 SR-2 MW-9 MW-4 $MW-8 SR-1 MW-7 Mw-19O O SR-3 ° DR-3 MW-13 0 ISR-4 W-22 SR-12 LEGEND O MONITORING WELL LOCATION O SHALLOW RECOVERY WELL LOCATION ° DEEP RECOVERY WELL LOCATION NOTE: WELLS MW-13, MW- 19, MW-21, SR-9 �„-� A' MW-22 AND SR-4 WERE REMOVED _ SR-8 B' �` IN 1994. SR-115R-10 �K �" Mw-16� MW-24 IS A DEEP MONITORING MW-11 MW-12 WELL. MW-3 DR-4 0A N MW-17 / MrB W —15 SR—7 DR-2� OA MW-24 MW-18\ \ SR-6 MW-5 DR-1 —/ �—x— n �\ LFRENCH \ \ DRAIN \O N scnL6IN FEET © 0 30 60 120 P PARTIAL SITE LAYOUT MAP WITH FIGURE Environmental LOCATIONS OF HYDROGEOLOGIC PROFILE LINES A - A' AND B - B' Resources DURACELL U.S.A. B-4 ERM Management LEXINGTON, NORTH CAROLINA 43931)29A 2ACEL1 12-15-94 SLT 0 A A' 740 N o ....- ..,_._ �`____ �� .._. �^ . _,.._..,ti.W i� '•`. �!'� ''U i� ORANGE BROWN 730 — — '— — — —' M CLAYEY SILT — — `•' . ram, .w. _ '\.. •. � •\, . �• .. •.'1. ''� •� ••. • 'TAN TO' GRAY 720 / i� BROWN SILTY SAND . _ 710 TD=25 COMPACT, TAN TO BROWN, DE) / T =27.5 SILTTY SAND (SAPROL TD=35 / / / / / / / / T =30/ / 'TD=30.5 X )\ X X X X X X X X X X X A .. .. / / / / / / / 700 X x > X X X X X X X X X X X X X X X / / / / / �x TD-27.5 BEDROCK X X X X X X X X X X % X X X X X X X X X X X TD=49 : X X X X X X X X X X X X X X X X X X X X X / X X X X X X X X X X X x X X X X X 690 / / / TO-34 % % % % X X X X X X X X X X X X X % X X X X X / / X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X x / X X X X X X X X X X X X X X X X X X X X X -49.5 600 x x x x x X x x x x X x x x x x X X x x x x x x x X x X x X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X % X X % X X X X X X X X X X X X X X X X X X X X X X X X X 670 660 Environmental Resources ERM Management HYDROGEOLOGIC PROFILE A - A' DURACELL U.S.A. LEXINGTON, NORTH CAROLINA KEY MW-12 MONITOR WELL ID 740 SCREEN INTERVAL 730 TO TOTAL DEPTH (FEET) - 720 - 71D 700 - 690 - 680 - 670 to SCALE IN - 660 FEET 0 0 40 FIGURE B 5 4:593112QA IRACELI 12-15-94 SLT 740 - 730 - 720 - 710 - 700 - 690 - 680 - 670 _ 660 - o_ KEY A A MW-12 MONITOR WELL ID ry ,0 740 n o J: SCREEN INTERVAL ORANGE BROWN - CLAYEY SILT — — 730 • ,� ti — TO TOTAL DEPTH (FEET) TAN TO GRAY •' , BROWN SILTY SAND TD=25 COMPACT, TAN TO BROWN, / / / / / / / T =27.5 SILTY SAND (SAPROLIOE) TD=35 / / / / / / / / TD-3 / TD=30.5 % � % X X % % X X % X X X n .. .. / / / / / / / x x > X X X X X X x X X x X X x X X / / / / / / /K TD=27.5 BEDROCK % X X X X X X X % X % X X X X % X X X X x X / / TD=49 / < X x X X X X x x X X X X % X X x X x x x x x x x x x x x x x x x x x x x x x / / TD=3a X x X x . X x x X X X X X X x X x x X x X x X x / / X X x x X X X X x X X X X x X X X x X X X X X x X X X x X X x X X X X x x X X X x X X x X X X X X X x X X X x X x X X A X X X X X X X X X X X X X X X X X X X X X X X X X X x x x X x x X X X X % X X % x X X x X x X X X x x x % x x x x X x x X X X % X X x x X x X X % x X X x X % X X X X x % X X X x x % X x X X X x X X x X x x x x X X % x % X x inEnvironmental Resources ERM Management HYDROGEOLOGIC PROFILE A - A' DURACELL U.S.A. LEXINGTON, NORTH CAROLINA . 720 - 710 - 700 - 690 - 650 - 670 io SCALE .N - 660 TEET 0 0 40 FIGURE B-6 3 0 i 4 J W f3 d 0 8 7DO ism No goo I no I Sao I HO I = I W. f �pL v O I v Z AI I O DURACELL U.S.A. PROPERTY W ;n v v N 2 �o ��I�III ■N r W g M ■ ery W � I � FN W � l ■ Tar7e BEDROCK (GRANITE -GNEISS COMPLEX) SAPROLITE (OPEN BEDRDq( WELL) (BEDROCK WELL) (SHALLOW WELL) (70' E) DISTANCE AND DIRECTION OFF TRANSEGR 70 WELL CASING WELL CASING WELL CASING FRACTURE SCALE OPEN WELL SCREEN I WELL SCREENFRACTURE ZONE I TOTAL W YMTER-eEARw+cki Environmental Resources CROSS SECTION N THRO DURACELL U.S.A. TOTAL DEPTH DEPTH TOTAL DEPTH D *ATER CFEeC21-.2 IOW D 100 Management LEXINGTON, NORTH CARD] POTENTIONETRIC SURFACE �TRM L n S NNE 700 740 720 700 sm em er0 eto am x0 !60 5i0 W ; z --r'- >J s w p v U vm_ o ; = v v v L I I m 0 o i o I 3 / 7 LEGEND (OPEN BEDROCK WELL) (BEDROCK WELL) (SHALLOW WELL) (130' E) DISTANCE AND DIRECTION OFF TRANSECT WELL CASING WELL CASING WELL CASING FRACTURE != FRACTURE ZONE OPEN INTERVAL WELL SCREEN WELL SCREEN W WATER -BEARING TOTAL DEPTH TOTAL DEPTH TOTAL DEPTH STATIC WATER LEVE4 FEB. 21-22. 2000) - — - POTENTIOMETRIC SURFACE DURACELL U.S.A. PROPERTY SSW 0 z 0 0 m w33 w�� n gym PLANT # 1 �' 1 cM I 'D 3 oa 2 3 by „ � o20 I I g m c' vv _---------_ — — — — — — — — — — — — — — ` .-. W W � n n 11 SAPROL.ITE BEDROCK (GRANITE -GNEISS COMPLEX) I� I NNW 760 n = i ffi BLDG.4 ^ g g 740 720 �, 700 1- 680 F 660 F 640 I- 620 1 600 F 580 1 560 f- 540 �- 520 L d' w I EWM (OPEN BEDROCK WELL) (IS- N) DISTANCE AND DIRECTION (BEDROCK WELL) (SHALLOW WELL) OFF TRANSECT WELL CASING WELL CASING WELL CASING FRACTURE FRACTURE ZONE OPEN INTERVAL WELL SCREEN WELL SCREEN W WATER -BEARING TOTAL DEPTH TOTAL DEPTH TOTAL DEPTH E E FEBC 2,1A an — — POTENTIOMETRIC SURFACE DURACELL U.S.A. PROPERTY SSE o:^ RR � I µ " I - - - - - - - - - - - - - - - - - - - - - - --J y w w IN w .W w w I: M BEDROCK (GRANITE —GNEISS COMPLEX) SAPROLITE 20 SCALE IN GURE FED Environmental CROSS SECTION NNW THROUGH SSE F] o Resources DURACELL U.S.A. B-9 0 140 ERM Management LEXINGTON, NORTH CAROLINA WNW 760 740 720 700 J N F� W W W Z O 680 J W w z J V) LLJ U O� ZLLJ �v LL_ I i I I I Q 4-uu, 660 W 640 620 600 3 J 5 N N 0 Z DURACELL U.S.A. PROPERTY ESE Z Z in .. O v Z N v O co O PLANT /1 v v 3 I QPLANT #3 3 0 `ram - - - - - - - - - - - - L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -w C LLM 0 (OPEN BEDROCK WELL) (BEDROCK WELL) (SHALLOW WELL) (18' N) DISTANCE AND DIRECTION OFF TRANSECT WELL CASING WELL CASING WELL CASING FRACTURE FRACTURE ZONE OPEN INTERVAL WELL SCREEN WELL SCREEN w WATER -BEARING TOTAL DEPTH TOTAL DEPTH TOTAL DEPTH __T STATIC WATER LE+: (FEB. 21-22 200C. - - - POTEN'Inur-RIC SURFACE w 20 SCALE IN FEET 0 0 120 SAPROLITE BEDROCK (GRANITE -GNEISS COMPLEX) 4393D144J1 DURACELI 2-23-01 MLW LEGEND ® SHALLOW MONITORING WELL LOCATION 0 DEEP MONITORING/RECOVERY WELL LOCATION Q DEEP MONITORING WELL LOCATION 17 in 19 -- STREAM 37 � 34 15 3oA O ! �URC 31 RO R� w O � 1+0) - w- �aal Ip) / w ((D _ IV 3 CD m��7 ("o) mm O ' n BLDG V w- O a FRENCH OHAIN 7 ®' u ®3, w 41 a-1 c/� � a w-i1 w-3 ti is (p� S o.-1 100 w-SI !40/310 11 170 -4 O w-, 1+0) IO w-Ii W 73 (p) ta�aa \ 7 GIs � Spv 74 w 4s 0�•f / -33 a-71 f I / I!, ®!i 14AP •3® 334 NAP 334A 3 IA 26 w_u ® I iw) 37 2 110 708 70• � I � 0�-3! 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R�m1 3" KV334A O lA 2 7w 13 a 3 L*L#A % 1 � O \ \ ® 14 HOLLY �. 3 1 2 O 4 3 s niw 11 SCALE !1 FEET GiiRMNiiiiiiia e 91 1a o 175 350 Environmental GROUND WATER ELEVATION CONTOUR MAP MOM Resources FOR SHALLOW (SAPROLITE) SYSTEM -MAY 2000 B-121 ERM Management UMNG ON NORTH CAROUNA ' VJLArWG4A L1 MULL1 MLw zt OZ Leone ■ DEEP YOWMRMO WELL LOCATION • TER ELEVATION F 1S O )s 0 O 36% 31 C ao O •OW. � � 0 O AE It / —_ O Lam) \ • A4 4 WP334A 2 Fft 3 ® 14 MOLLY O Z 3 O s 4 O e 7 11 SCALE IN FEET d A 10 0 ,7s 3b0 Environmental GROUND WATER ELEVATION CONTOUR MAP Resources DEEP (BEDROCK) SYSTEM -MAY 2000 _ 1 ERM Management UMNGTON CEU N R H. CAROUNA �.. �• tip.: �� _�1 �__ � �_; '%%- ;1,; �� � o !� saxtcE L 30NMON WEST AM EAST QUAORANO M. ►+oar►+ CAROL nn - DAMSON 00. 7.5 UNUTE SCEs MWOORAPHIc) 1 1/2 0 1 MILE 1000 0 1000 2000 3000 4000 5000 6000 7000 FEET NORTH CAROLINA 1 1/2 0 1 KILOMETER ro W QUADRANGLE LOCATION SCALE 1:24000 xrctmt Environmental SITE LOCATION MAP Resources DURACEU U.S.A. —1 ERM Management LEXINGTON, NORTH CAROUNA PRIVATE WELL LOCATION; WATER USED FOR PURPOSE OTHER THAN DRINKING WATER FORMER WELL LOCATION; WELL CLOSED AND INACCESSIBLE ❑D PRIVATE WELL LOCATION; WATER USED FOR DRINKING WATER 11 PRIVATE WELL ID LEGEND 11 GRAPHIC SCALE ( IN FEET ) 43931NJECT DURCELI MLW 1-23-03 Push Tool Injection Injection Tip Detail Sequential Injection 1.25-inch Drive Upper Wlow Pack7er 12-inohtg Performed Drive Stem 24-inches 10- Slot Continuous J Wre Wound Screen Dri. point 3-inches Environmental GEOPROBE INJECTION TIP DETAIL FIGURE Resources DURACELL, U.S.A. [B— 18 ERM Management LEXINGTON, NORTH CAROLINA W A O 'C Mr. Thomas M. Wilson Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources September 19, 2003 Environmental Resources Management 7300 Carmel Executive Park, Suite 200 Charlotte, NC 28226 Subject: Persulfate Injection at Duracell/Gillette Site Dear Mr. Wilson: Alan W. Klimek, P. E. Director Division of Water Quality Coleen H. Sullins, Deputy Director Division of Water Quality The Underground Injection Control Group of the Groundwater Section of DWQ has reviewed the information submitted by you on August 11, 2003, regarding the proposed injection of sodium persulfate and hydrogen peroxide at the Duracell/Gillette site in Lexington, NC. The information you submitted was also reviewed by Dr. Luanne Williams of the Epidemiology Section of the Division of Public Health, Department of Health and Human Services. Due to the site's status as a Superfund site, the state's administrative permitting requirements have been waived for this project. In light of the lack of a permit requirement, the UIC Program appreciates the opportunity to review the proposed changes to the original injection plan. Persulfate injection for groundwater remediation is a relatively new technology for which there are not many case studies. The chemical processes that will result from the proposed injection of persulfate, iron EDTA, and hydrogen peroxide are very similar to those that result from injection of Fenton's reagent, so a similar level of caution is warranted. we strongly urge you to heed the cautions stated by Dr. Williams in her health risk evaluation of the proposed injectants, dated September 2, 2003. A copy of this health risk evaluation is enclosed for your reference. It is my understanding from conversations with you that ERM has reviewed these cautions and feels that the risk of fire or explosion is only a particular concern when dealing with free product, and that contaminant concentrations in the proposed injection zone are low enough that ERM does not perceive this to be a hazard at this site. Nevertheless, I urge you to review and heed Dr. Williams' cautions and to closely monitor the injection process and hydrogen peroxide concentrations throughout the project. NMENOR N. C. Division of Water Quality / Groundwater Section 1636 Mail Service Center Raleigh, N.C. 27699-1636 Customer Service Phone: (919) 733-3221 Fax: (919) 715-0588 Internet: http://gw.ehnr.state.nc.us 1'877123-G748 Mr. Thomas Wilson September 19, 2003 Page 2 As stated in our previous review summary, dated April 10, 2003, for the original proposal of permanganate injection at this site, the potential for the oxidation process to mobilize certain metals in soil makes it important that baseline and post -injection samples from at least one monitoring well be analyzed for RCRA metals. The proposed injection activities and related monitoring do appear to meet all regulatory requirements in 15A NCAC 2C .0200 (Criteria and Standards Applicable to Injection Wells). As long as the cautions and monitoring stated above are followed, the UIC Program has no objection to the injection proceeding as proposed. A technical report summarizing the project and including monitoring data should be submitted to the UIC Program upon completion of the injection project. If you have any questions regarding this letter please contact me at (919) 715-6165. Sincerely, Evan O. Kane, L.G. Underground Injection Control Program Manager Enclosure cc: Randy McElveen, DWM (with enclosure) GWS Winston-Salem Regional Office (with enclosure) CO-UIC files N. C. Division of Water Quality / Groundwater Section 1636 Mail Service Center Raleigh, N.C. 27699-1636 Customer Service Phone: (919) 733-3221 Fax: (919) 715-0588 Internet: http://gw.ehnr.state.nc.us Fl-877-G23-G748 DEPARTMENT OF ENVIRONMENT & NATURAL RESOURCES DIVISION OF WATER QUALITY GROUNDWATER SECTION 1636 MAIL SERVICE CENTER RALEIGH, NC 27699-1636 2728 CAPITAL BLVD, RALEIGH, NC 27604 FAX: (919)715-0588 PHONE: (919)733-3221 WEB ADDRESS: http://GW.EHNR.STATE.NC.US TELECOPY TO: 1AA ld a 'COMPANY NAME: FAX #:j&/5't ' TELE _/ 5; j j — jlll'5 DATE:%��b— NO. OF PAGES INCLUDING THIS SHEET: ` C FROM:'E'�` (� h G .� _ TELE #: COMMENTS:-- 11 rw, -e-wi FA\SI1 E ET.%V P/6/ 13/2001 ERM-NC PC 7300 Carmel Executive Par] August 11, 2003 suite 200 Charlotte, NC 28226 (704)541-8345 Mr. Evan Kane �.�41-8416 (fax) Underground Injection Control Program Manager Groundwater Section 1636 Mail Service Center Raleigh, NC 27699 Re: Chemical oxidation at Duracell/Gillette Site Lexington, NC ERM® Dear Mr. Kane: ERM submitted an application on February 21, 2003 to inject permanganate into the unsaturated soils at the above referenced site as part of a remediation project to treat chlorinated solvents. On April 10, 2003, your Section waived the permitting requirements for this project because it is being conducted under Superfund. Since that approval, ERM has received information that suggests it will be much more favorable to use chemicals other than permanganate to complete this work. We spoke with Mark Pritzl of your office about this; �- and he said we would only need to submit the attached Non -microbial - Risk Assessment Form as a supplement to our original application. He also noted that the review could possibly be completed in two to three `n weeks. We appreciate your consideration of the attached and look forward to an C3 -� early response. To help expedite the process, I will call you in a week to "' x see if there are any questions that I might help answer. In the interim, if you should have any questions, please call me at (704) 541-8345. Very truly yours, Thomas M. Wilson, P.G. Principal Cc: Jack Riggenbach ERM Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolin —ment of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality April 10, 2003 Mr. Thomas M. Wilson Environmental Resources Management 7300 Carmel Executive Park, Suite 200 Charlotte, NC 28226 Subject: Permanganate Injection at Duracell/Gillette Site Dear Mr. Wilson: The Underground Injection Control Group of the Groundwater Section of DWQ has reviewed the proposed injection of sodium/potassium permanganate at the Duracell/Gillette site in Lexington, NC, received in our office on February 21, 2003. Due to the site's status as a Superfund site, the state's administrative permitting requirements have been waived for this project. In light of the lack of a permit requirement, the UIC Program greatly appreciates the opportunity to review the propo6al. Because of the potential for the oxidation process to mobilize certain metals in soil, as well as the potential for metal impurities in the permanganate itself, the UIC Program strongly recommends that baseline and post -injection samples from at least one monitoring well be analyzed for RCRA metals. Otherwise, the proposed injection activities and related monitoring appear to meet all regulatory requirements in 15A NCAC 2C .0200 (Criteria and Standards Applicable to Injection Wells), and the UIC Program has no objection to the proposed injection proceeding as proposed. A technical report summarizing the project and including monitoring data should be submitted to the UIC Program upon completion of the injection project. If you have any questions regarding this letter please contact me at (919) 715-6165. Sincerely, Evan O. Kane, L.G. Underground Injection Control Program Manager cc: Randy McElveen, DWM Ken Mallary, US EPA GWS Winston-Salem Regional Office ,CO-UIC files L TAY N_UDENR Groundwater Section 1636 Mail Service Center Raleigh, NC 27699-1636 (919) 733-3221 Customer Service 1 800 623-7748 Evan Kane From: tom.m.wilson@erm.com Sent: Wednesday, April 09, 2003 12:42 PM To: evan.kane@ncmail.net Subject: Supplemental Information - Duracell - Gillette l Supplemental Info for Chem Ox... In response to your request, I am transmitting the attached contains supplemental information on the planned construction of the 2 proposed monitor wells mentioned in the UIC permit application for the Duracell - Lexington site. Please contact me if you have any questions. Otherwise I understand that you will complete the UIC permit application review and provide comments in a letter to ERM. Thanks for your attention to this matter. TW (See attached file: Supplemental Info for Chem Ox Permit Application 4-9-03.doc) Incoming mail is certified Virus Free. Checked by AVG anti -virus system (http://www.grisoft.com). Version: 6.0.467 / Virus Database: 266 - Release Date: 4/1/03 file which is L%) 7U 1 `d r� 1:. r L� s- n Cn ,P' 1 CONSTRUCTION DETAILS FOR MONITORING WELLS The proposed monitoring wells (MP-1 and MP-2) will be drilled by the hollow - stem auger method. A protective surface casing, grouted in place to a minimum depth of five feet using a cement/bentonite grout, will be installed in the borehole prior to drilling deeper in order to minimize potential problems with carry -down of surface soils. Soil samples collected as part of the drilling operation will be logged in the field. These data will be used to define subsurface conditions and to locate the zone for screen placement. It is expected that the wells be completed to a depth of about 30 feet below ground level (bgl) based on the construction information for SR-6. The screen intervals of the wells will be located at an approximate depth of 20 to 30 feet bgl. Following the drilling of the borehole to its completion depth, the well screen (10 feet in length) and riser pipe will be centered in the borehole. A sand pack filter material consisting of medium to fine silica sand (30 to 10) will be installed through a rigid tremie pipe around the well screen to approximately two to three feet above the well screen. A 2-foot thick bentonite seal will be placed above the sand pack. Pelletized bentonite will be used. As the 2-foot bentonite seal is placed on top of the filter material, organic -free, distilled water will be added when necessary to assure that the pellets hydrate to form a tight seal. The 2-foot bentonite seal and filter pack will be verified by tagging. A grout seal consisting of Pure Gold bentonite will extend from the top of the bentonite seal to the ground surface. Grouting will be completed as a continuous operation. The grout will be pumped under pressure into the annular space using a rigid tremie pipe placed at the top of the bentonite to assure a continuous seal. The grout seal will be checked for settlement after approximately 24 hours and additional grout will be added to fill any depressions. The following materials will be used in construction of the monitoring wells: • Screen and casing: Flush -threaded, Schedule 40, stainless steel screen and riser pipe with 2-inch inside diameter will be used. Screen and casing will be pre -cleaned prior to installation. The well screen will be continuously wound with a slot width of 0.006 inch. Lockable, water -tight expansion seal caps will be used. Wells will be locked at completion with keyed -alike locks. The well screen and casing will be decontaminated prior to installation. • Grout: Pure Gold Grout will be used for grouting of each monitoring well. Pure Gold Grout is a single-phase component, organic free, high solids bentonite clay. It will form a low permeable flexible clay seal that impedes interaquifer fluid movement and the infiltration of surface contaminants into the borehole. To achieve a 30% solids slurry one 50 lb. bag of powdered grout will be added to 14 gallons of fresh water. Prior to placement, the grout should have a mud balance density reading of approximately 10 lb/ gallon. • Bentonite pellets: Commercially available bentonite pellets designed for well -sealing purposes will be used. • Filter pack: Medium to fine (30 to 10) silica sand material used in the filter pack around the well screen and will be compatible with both the screen slot size and aquifer materials. • Well protection: A 6-inch minimum diameter, protective iron casing and cover will be installed over the top of the riser to a maximum of three feet above ground level. • Protective pad: A concrete pad will be installed around each well. Soil and rock cuttings generated during drilling will be collected, containerized in DOT approved, 55-gallon drums or roll -off containers, and labeled with a weatherproof marker showing the boring/well number and generation date. The drums or containers will be sealed and moved to a secure area where they will be held pending analytical results. Following installation of the monitoring wells, the wells will be developed prior to sampling. All field sampling methods and analytical procedures will be in accordance with the RI/FS Field Sampling Plan (November 1995, as amended) and the RI/ FS Quality Assurance Project Plan (November 1995, as amended). MONITORING WELL LOCATIONS The proposed locations for the monitoring wells, MP-1 and MP-2, were intended to provide information on ground water quality immediately downgradient of the chemical oxidation area and also to be outside the potential radius of influence of the closest injection point. The proposed well locations are approximately 20 feet downgradient of the closest injection point and should be outside any direct influence of the chemical oxidation injection points. Existing well SR-6, which also will be used for monitoring purposes, is located within the actual treatment area and will provide data on ground water immediately beneath the treatment area. The monitoring wells are planned to be sampled following the injection process with analyses being performed, at a minimum, for ORP, DO, color, and VOCs. ERM NC, PC February 14, 2003 \4393\permitting/chem ox Mr. Evan Kane NCDENR-DWQ Groundwater Section 401 Oberlin Road, Suite 150 Raleigh, North Carolina 27605 Dear Mr. Kane: 7300 Carmel Executive Park Suit 200 Charlotte, NC 28226 (704)541-8345 (704) 541-8416 (fax) N ,I Based on the results of a Remedial Investigation/Feasibility Study (RI/FS) and subsequent Remedial Design (RD) for the Duracell/Gillette facility in Lexington, North Carolina, Duracell/Gillette will be implementing a Remedial Action (RA) to address residual constituents of concern (COCs) in soils and sediment at their site. The RI/ FS/ RD were conducted in accordance with the requirements set forth in a Unilateral Administrative Order (UAO) entered into between the U.S. EPA and Duracell USA on February 8, 2001 and the Record of Decision (ROD) for Operable Unit One dated September 30,1999. The North Carolina DENR also has been involved throughout this process and has provided oversight and input based on the requirements of the State of North Carolina. As part of the selected remedy, Duracell/Gillette will be implementing chemical oxidation in soils above groundwater at three small areas at the site. Therefore, we have completed the attached NCDENR Form GW- 57REM for the use of Type 5I injection wells. Detailed documentation of the design of the overall remedial actions to be implemented at the site, including chemical oxidation, has been provided to the U.S. EPA and the NCDENR (Superfund Section). Your prompt review of the enclosed information will be greatly appreciated. If you should have any questions or comments, please contact me at your earliest convenience. Sincerely, Thomas M. Wilson, P.G. c Ken Mallary (U.S.EPA) Randy McElveen (NCDENR) Mike Deaton (NCDENR) Victor Miles (Gillette) Steve Barron (Duracell) John M. Hines, P.G. Evan Kane From: Luanne Williams [Luanne.Williams@ncmail.net] Sent: Monday, October 06, 2003 10:10 AM To: evan kane Subject: use of hydrogen peroxide ■ Luanne.Williams.vcf I am responding to your request regarding clarification on the hazards associated with the injection of hydrogen peroxide for soil and groundwater remediation. As mentioned in previous product reviews, there is a potential explosion hazard associated with the injection of hydrogen peroxide into contaminated soil and groundwater. In order to reduce the explosion hazard risk, it is recommended to keep the hydrogen peroxide concentrations at a minimum. The literature suggests that the explosion hazard increases greatly as the hydrogen peroxide concentrations approach 30 %. Hydrogen peroxide can be safely used by taking necessary precautions mentioned in the product reviews. In addition, site -specific conditions should be evaluated to guard against explosion hazards. 9 ✓yam North Carolina Department of Health and Human Services Division of Public Health *Epidemiology Section 1912 Mail Service Center • Raleigh, North Carolina 27699-1912 Tel 919-733-3410 • Fax 919-733-9555 Michael F. Easley, Governor Carmen Hooker Odom, Secretary September 2, 2003 G Q w � MEMORANDUMrq ,:; Evan Kane TO: cn „. , Groundwater Section a �z FROM: Luanne K. Williams, Pharm.D., Toxicologist't. M Medical Evaluation and Risk Assessment Unit ru C1 Occupational and Environmental Epidemiology Branch x SUBJECT: Use of Products to Remediate Soil Contaminated with Chlorinated Solvents at the Duracell Battery Manufacturing Facility in Lexington, North Carolina I am writing in response to a request for a health risk evaluation regarding the use of non -biological products to remediate soil contaminated with chlorinated solvents at the Duracell battery manufacturing facility in Lexington, North Carolina. Based upon my review of the information submitted, I offer the following health risk evaluation: Some effects reported to be associated with exposure to the proposed chemicals are as follows: Exposure can cause severe irritation and burning of skin, eyes, nose and throat (Meditext — Medical Management by Micromedex TOMEs Plus System CD- ROM Database, Volume 57, 2003; New Jersey Department of Health and Senior Services Hazardous Substance Fact Sheet TOMEs Plus System CD- ROM Database, Volume 57, 2003). Inhalation exposure can cause coughing, wheezing, and/or shortness of breath including asthma -like allergy. Future exposure can cause asthma attacks with shortness of breath, wheezing, cough, and/or chest tightness (New Jersey Department of Health and Senior Services Hazardous Substance Fact Sheet TOMEs Plus System CD-ROM Database, Volume 57, 2003). Inhalation exposure can cause severe respiratory irritation and inflammation leading to shock, coma and seizures (New Jersey Department of Health and Senior Services Hazardous Substance Fact Sheet TOMEs Plus System CD- ROM Database, Volume 57, 2003). ® Location: 2728 Capital Boulevard • Parker Lincoln Building • Raleigh, N.C. 27604 An Equal Opportunity Employer 2. Chemicals proposed for use may ignite combustibles such as wood, paper, oil, etc). The chemicals proposed for use must be stored separately from hydrazine and organic monomers since violent reactions can occur. The chemicals proposed for use are not compatible with reducing agents; powdered metals; strong bases such as sodium hydroxide and potassium hydroxide; alcohols; and hydrocarbon fuels. Specifically, atone, * soil contaminant at the injection site, readily forms explosive peroxides with one of the chemicals being proposed for use. Injection of the proposed chemicals into the soil contaminated area is likely to result in an explosion. Based on the information submitted, the nearest property to the injection area that is not owned and controlled by Duracell is approximately 350 feet west of the injection area. Measures should be taken to prevent fires and explosions from occurring to protect workers and nearby community. A safety plan should be developed in case there is a fire or an explosion. The addition of a metal as being proposed can act as a catalyst which can increase the risk of an explosion during decomposition (Hazardous Substances Data Bank TOMES Plus System CD-ROM Database, Volume 57, 2003). 3. Store in tightly closed containers in a cool, well -ventilated area away from moist air and combustibles. Containers may explode when heated. Runoff may create fire or explosion hazard. Chemicals proposed for use heat up spontaneously when decomposing and could start fires. (New Jersey Department of Health and Senior Services Hazardous Substance Fact Sheet TOMES Plus System CD-ROM Database, Volume 57, 2003; Hazardous Substances Data Bank TOMES Plus System CD-ROM Database, Volume 57, 2003). 4. If the products are released into the environment in a way that could result in a suspension of fine solid or liquid particles (e.g., grinding, blending, vigorous shaking or mixing), then it is imperative that proper personal protective equipment be used. The application process should be reviewed by an industrial hygienist to (1) ensure that the injection process is done in a safe manner, and (2) the most appropriate personal protective equipment is used. Persons working with this product should at least wear goggles or a face shield, gloves, and protective clothing. Face and body protection should be used for anticipated splashes or sprays. Again, consult with an industrial hygienist to ensure proper protection. 6. Eating, drinking, smoking, handling contact lenses, and applying cosmetics should never be permitted in the application area during or immediately following application. 7. Safety controls should be in place to ensure that the check valve and the pressure delivery systems are working properly. 8. The Material Safety Data Sheets should be followed to prevent adverse reactions and injuries. 9. Access to the area of application should be limited to the workers applying the product. In order to minimize exposure to unprotected individuals, measures should be taken to prevent access to the area of application. 10. According to the information submitted, there are no wells located on the Duracell site used for drinking, industrial processes, cooking, or agriculture. The nearest off -site well is approximately 1,500 feet north of the injection area. This well is reportedly owned by J&S Motors and is the source of plumbed water. The direction of groundwater flow from the injection area is also predicted to the north. The wells are located close to the injection area and are north of the injection area which is where groundwater flows. Therefore, efforts should be made to prevent contamination of this existing well or future wells that may be located near the application area. 11. According to the information submitted, the nearest surface water drainage is an unnamed intermittent tributary of Fritz Branch that begins approximately 400 feet north of the injection area. The nearest blue line stream is Fritz Branch, which begins approximately 750 feet north of the injection area. The nearest downstream waterbody is Abbotts Creek which runs into High Rock Lake. The surface water bodies are located close to the injection area and are north of the injection area which is where groundwater flows. Therefore, efforts should be made to prevent contamination of the nearby surface waterbodies. In summary, there are serious human health concerns regarding the use of the chemicals proposed. Safeguards should be taken to prevent fires and explosions from occurring. Please do not hesitate to call me if you have any questions at (919) 715-6429. LW:pw cc: Mr. Stephen H. Barron, Manager Environmental Health and Safety 305 E US Highway 64 Lexington, North Carolina 27292 Mr. Jack Riggenback ERM EnviroClean 300 Chastain Center Blvd Suite 375 Kennesaw, Ga 30144 INFORMATION NEEDED TO DO RISK ASSESSMENTS FOR PRODUCTS APPLIED TO GROUNDWATER OR SOIL CONTAINING NO MICROORGANISMS SEND TWO COPIES TO: UIC PROGRAM GROUNDWATER SECTION NORTH CAROLINA DENR-DWQ 1636 MAIL SERVICE CENTER RALEIGH, NC 27699-1636 TELEPHONE (919) 715-6165 Note: Please provide direct responses to each of the following items, rather than "see attachment", etc. Required General Information 1. 2. 3 Department of Environment and Natural Resources Groundwater Section contact person and phone number. Evan O. Kane, L.G. 919.73"322T—' -715 -1,16 5 fr Current or future use of site with site contact person, address, and phone number. Current and future use is battery manufacturing. The contact is: Stephen H. Barron Manager Environmental Health and Safety 305 E US Highway 64 Lexington, NC 27292 336.242.6005 Contractor applying product, contact person, address, and phone number. ERM EnviroClean Jack Riggenbach 300 Chastain Center Blvd. Suite 375 Kennesaw, Ga. 30144 4. Distance and likelihood of impact to public or private wells used for drinking, industrial processes, cooling, agriculture, etc. Is area served by public water supply? Verification must be provided by the appropriate Regional Offices of the Groundwater Section and Public Water Supply Section. There are no wells located on the Duracell site used for drinking, industrial processes, cooling, agriculture, etc. As part of investigative activities, well surveys of GW/UIC-3 the surrounding area have been conducted. The surveys have included a review of State and local records and a door-to-door inventory. The nearest off -site well was identified as being about 1,500 feet north of the injection area. This well is reportedly owned by J&S Motors and is the source of plumbed water at that location. The nearest property to the injection area that is not owned and controlled by Duracell is about 350 feet to the west. The direction of ground water flow from the injection area is to the north. The nearest property to the north of the injection area that is not owned and controlled by Duracell is about 900 feet. Potable water is available from the City of Lexington Water Resources & Water Treatment Department for the area in question. This can be verified by calling 336-248-2337. Due to the large distances from the injection area to existing off -site wells or property not under the direct control of Duracell, the likelihood of impacts to public or private wells used for drinking, industrial processes, cooling, agriculture, etc. is considered low. Figures showing these features were submitted with the original UIC application. 5. General description of the contaminants if present in the soil and/or groundwater at the site. Chlorinated solvents including the following: Tetrachloroethene; Trichloroethene; 1,1,1-Trichloroethane; 1,1,2-Trichlorethane; 1,2-Dichloroethene; 1,1- Dichloroethene; 1,2-Dichloroethane; 1,1-Dichloroethane; Methylene Chloride; Carbon Tetrachloride; Acetone; and Toluene. 6. Name, approximate distance, and likelihood of impact to the nearest body of surface water to the site. The nearest surface water drainage is an unnamed intermittent tributary of Fritz Branch that begins approximately 400 feet north of the injection area. The nearest "blue line" stream is Fritz Branch, which begins approximately 750 feet north of the injection area. The nearest downstream pooled waterbody is Abbotts Creek Arm of Highrock Lake which is impounded about 8 miles south of the Duracell facility. The likelihood of impacts to surface water is low since there are no water bodies near the injection area and residual from the injection area will have to flow overland across gently sloping grass covered land before contacting the unnamed tributary. Exposure could only occur during high volume precipitation events when any potential exposure would be diluted to an insignificant level. Figures showing these features were submitted with the original UIC application. 7. Approximate distance to nearest residence(s) and workplace. Distance to nearest residence - approximately 900 feet to the north. G W/UIC-3 Distance to workplace - the Duracell facility, on which the injection area is located, is the nearest workplace. The distance to the nearest off -site workplace is approximately 500 feet southwest of the injection area (workplace is currently abandoned). The distance from the injection area to the nearest active off -site workplace is approximately 700 feet to the west. Required Product/Process-Specific Information 1. Product manufacturer name, address, phone number, and contact person. Sodium persulfate: Nick Macris, FMC Corp,1735 Market Street, Philadelphia, PA 19103. Phone 215-299-6000 Iron-EDTA: Jim LePage, Akzo Nobel Functional Chemicals LLC,1747 Fort Amanda Road, Lima, Ohio 45804. Phone 419-229-0088 Hydrogen peroxide: Nick Macris, FMC Corp,1735 Market Street, Philadelphia, PA 19103. Phone 215-299-6000 2. Identity of specific ingredients (including CAS#) and concentrations of ingredients contained in the product and purpose of each. Sodium persulfate CAS# 7775-27-1 100% Iron-EDTA CAS# 15708-41-5 100% Z� Hydrogen Peroxide CAS# 7722-84-1 70% The purpose of each of these chemicals is to oxidize the chlorinated chemicals in the vadose zone. Approximate concentration of each ingredient following release into groundwater or soil. The three chemicals will be injected into the vadose zone at the following concentrations in water: Sodium persulfate 7.5 weight % Iron-EDTA 0.4 weight % Hydrogen Peroxide 10 weight % After injection into the 47,400 cubic feet of soil to be treated (2,155,000 kg), and before any chemical reactions have occurred, the concentration of the above chemicals in the soil will be approximately as follows: Sodium persulfate 0.3 weight % Iron-EDTA 0.02 weight % T 1 GWIUIC-3 Hydrogen Peroxide 0.07 weight % These concentrations are based on injecting the following amounts of each chemical into the 47,400 cubic foot treatment zone: Sodium persulfate 15,300 pounds Iron-EDTA 900 pounds Hydrogen Peroxide 3,190 pounds 4. Approximate distance and direction of travel for product in groundwater, the groundwater concentration of each ingredient at this distance, and distance from this point to the nearest drinking water source (that is currently used for drinking purposes). These should be reasonably accurate estimates based on the best available information and calculations (modeling, if necessary) regarding aquifer characteristics and flowpaths at the site; where uncertainty exists in critical aquifer parameters (e.g. effective porosity), conservative assumptions should be made in estimating these values so that worst -case predictions of travel distances are made. Not applicable as these products will be applied to the v_ad_ose_zone. Also, the treated soil will be covered with a concrete cap after treatment to prevent infiltration of rain water in the future. As requested in the April 10, 2003 approval 1(cC letter, ground water samples will be collected before and after injection of the chemicals. Long-term monitoring of the ground water will occur under additional provisions of Superfund at this site. Approximate groundwater concentration of each ingredient after pumping or recovery (if applicable). Not applicable as products will be applied to the vadose zone only. b. If the product is expected to discharge to a nearby surface water, approximate concentrations of product in the water. No discharge will occur to surface water. 7. Documentation from authoritative technical references of specific degradation products expected. According to any table of standard electrode potentials tables (e.g. CRC Handbook of Chemist and Physics' sodium nprsulfate (NaS2O8) will produce water soluble disassociated sodium and sulfate ions upon reaction. Sodium persulfate also degrades to oxygen, sulfate and sodium ion according to the following: 2Na2S2O8 + 2H2O —► 4Na+ + 4H+ + 4SO4-- + 02 GW/UIC-3 Reference: http://www.fmcchemicals.com/Content/CPG/Images/AOD_Brochure Persulfate.pdf According to Palumbo AV, Lee S.Y., and Boerman P. writing in Applied Biochemistry and Biotechnology, (1994 Spring; 45-46:811-22), iron-EDTA (the iron salt of EDTA) will aerobically biodegrade into ferric oxide (Fe2O3), carbon dioxide and water. According to any table of standard electrode potentials, hydrogen peroxide produces water and oxygen upon reaction. According to Schumb, Satterfield, and Wentworth (Hydrogen Peroxide, Reinhold Publishing 1955, hydrogen peroxide will decompose into water and oxygen. 8. Documentation from authoritative technical references of expected migratory potential of specific ingredients and degradation products in soil and groundwater. According to the following website,(httv://www.fmcchemicals.com/Content/ CPG/Images/AOD_Brochure Persulfate.pdf) sodium persulfate (NaS2O8) is very soluble. It will migrate in soil and groundwater as the persulfate anion. It will, however, decompose and/or react, producing sulfate ions. The limit of solubility in water for persulfate is 7.4 % at 25°C. Typical decomposition rates are 1-3% per day (assuming 1% yields a half-life of around 70 days). Therefore, due to it's high solubility residual, persulfate should not remain in the vadose zone for an extended period of time and after one year the concentraiton would be less than 3% of the original concentration due to natural decompositon. Since the application of the sodium persulfate is intended to react with the chlorinated organics in the soil, it is expected that the rate of decomposition at the Site will be much shorter than under natural conditions. Based on these considerations, persulfate has a low to moderate migratory potential under this application scenario. As discussed above, iron-EDTA (the iron salt of EDTA) will degrade into ferric oxide (Fe2O3), carbon dioxide and water. It has a low migratory potential. According to Schumb, Satterfield, and Wentworth (Hydrogen Peroxide, Reinhold Publishing 1955), hydrogen peroxide will rapidly decompose into water and oxygen. It has a low migratory potential. 9. Complete description of the use of the product at the site. The three products covered by this form are being used to oxidize the chlorinated organic chemicals listed in item 5. The risk assessment will be forwarded to the designated contact person for the site, consultant applying the product, and Groundwater Section contact person. GW/UIC-3 ERM NC PC August 25, 2004 8000 Corporate Center Drive Suite 200 Charlotte, NC 28226 Mr. Evan Kane (704) 541-8345 Underground Injection Control Program Manager (770) 541-8416 (fax) Groundwater Section 1636 Mail Service Center Raleigh, NC 27699 Re: Chemical Oxidation at Duracell/Gillette Site Lexington, NC Dear Mr. Kane: L'' RMe On April 10, 2003 you provided an initial concurrence letter regarding the insitu chemical oxidation (ISCO) of soil at the Duracell Lexington, NC facility. As you may recall, the ISCO work was part of the overall soil remediation under Superfund at that site. As requested in your concurrence letter, ERM is submitting this final report on the ISCO work completed. The chemical oxidation was conducted in a small area of the site known as the Former Solvent Disposal Area (FSDA). The location is shown on Figure 1. Soil in the FSDA was treated by injecting specific solutions to chemically oxidize organic chemicals retained on the soil. Following each round of chemical injections, soil samples were collected from selected o locations to evaluate the effectiveness of the injections. The chemical injection activities were conducted periodically from October 13, 2003 to April 26, 2004.. The chemical oxidation injection and confirmatory c sampling locations are shown on Figure 1.� Chemical Oxidation � G x The chemical oxidation injections were conducted as follows: 1. Injection 1 - 33 injection wells were installed and 7825 gallons of 10.6 weight percent sodium persulfate and 3650 gallons of 0.7 weight percent iron EDTA were injected. The iron EDTA solution was injected first and then the sodium persulfate solution was injected. In general, the wells were installed between 5 and 15 feet below land surface. 2. Injection 2 - For the second injection, the same injection wells were used and 3500 gallons of 10.6-weight percent sodium persulfate were injected into the wells. Thereafter,1910 gallons of 8.4 weight percent of hydrogen peroxide solution were injected. MR. EVAN O. KANE, L.G. AUGUST 25, 2004 PAGE 2 3. Injection 3 - Injections were completed through geoprobe rods at four locations. Approximately 660 pounds of potassium permanganate were injected near soil borings SB02, SB03, SB04 and SB12. The solution was mixed at approximately 6 weight percent. Approximately 1000 gallons of 10.4 weight percent sodium persulfate also were injected near SB05. The chemical reaction rates were enhanced by injecting approximately 5 million BTUs of steam near SB05. 4. Injection 4 - Approximately 550 pounds of sodium persulfate were injected near SB05 and SB12. The solution was injected as a slurry in the interval of 10 to 20 feet below land surface. Approximately 4 million BTUs of steam also were added near each soil boring location to increase the chemical reaction rates. Soil Sampling Results Direct push technology (Geoprobe) was used to collect soil samples in the areas where soil was treated by chemical oxidation to remediate VOCs in soil. One performance verification boring was installed for each approximate 200-ft2 area. The locations of verification borings are shown in Figure 1. The verification samples were collected from the same depth intervals in which VOC concentrations exceeded the remedial goals as indicated by previous soil investigations. Because the constituents of concern are VOCs, each discrete sample was analyzed individually. The samples were not composited. The individual samples were analyzed for the VOCs identified in the Record of Decision associated with the Former Solvent Disposal Area. For each VOC of concern, soil depth and boring combination, the average concentration was compared to the established remedial goal set in the Record of Decision. If the concentrations of one or more VOCs were greater than the applicable remedial goal, additional chemical oxidation treatment was conducted at the location and depth represented by soil samples that exceeded the remedial goal. After additional chemical oxidation treatment was conducted, additional remedial goal verification samples were collected and analyzed from the areas and depths that exceeded the established remedial goals. This MR. EVAN O. KANE, L.G. AUGUST 25, 2004 PAGE 3 iterative process was followed until acceptable results were achieved. No further action was required for a location and depth interval once the concentrations of the individual VOCs were less than the applicable remedial goal for the protection of ground water. The final confirmation results for the remediation of VOCs in soil are presented in Table 1. Data collected as part of the remedial goal verification sampling in areas remediated for VOCs were evaluated by comparing the averaged sample results to the applicable remedial goals. The equation presented in the Project Documents to be used to average the sample results is as follows: x=1 Ix X = x=n (Equation lb) n where: X=mean or average value, X=individual measurements, and n=number of measurements. Ground Water Sampling Results In your concurrence letter of April 2003, you requested that baseline and post -injection ground water samples be collected and analyzed for the RCRA metals. ERM performed this sampling in August 2003 (before ISCO) and again in July 2004 (after ISCO) at monitor well SR-6 located downgradient of the ISCO area. These sampling results are summarized in Table 2. I trust that this report provides the information you requested. If you have any questions, please call me at (704) 541-8345. Very truly yours, Thomas M. Wilson, P.G. Principal Cc: Victor Miles, Duracell Bill Romeo, Duracell John Hines, ERM Jack Riggenbach, ERM BUILDING #4 VFS—SB-1 SB-2 SB-3 ' 12 Al Al S R _ 6A PAVEMENT a ' 0 AI A o SB— 5 Al SB-4 1s(AI 1 � I1 % RAVEL18 SB-6 SB — 7 AAA SB-14 GRAVEL S B — 9 A114 All A1112 1 SHED B ROOF 3 9 AI 66 SB-8 117 14 g BI SB-10 16 SHED 610 ROOF METAL SHED I SB-15 CI C oc11 19 C13 SB-11 SB-13 SB-12 LEGEND A MONITORING WELL [j CHEMOX INJECTION POINTS PAVEMENT Q VERIFICATION BORING AREAS TREATED BY CHEMICAL OXIDATION N AS SHOWN IN OU-1 REMEDIAL DESIGN GROUND WATER FLOW DIRECTION BUILDING VFS - VERIFICATION FORMER SOLVENT AREA SIB - SOIL BORING # (CONFIRMATION SAMPLE LOCATION) EOP - EDGE OF PAVEMENT _- CHEMICAL OXIDATION INJECTION AND '..! - Environmental SAMPLING LOCATIONS 1 J _�; Resources REMEDIAL ACTION REPORT ERM Management LEXINGTON, NORTH CAROLINA Table 1 VOC Remediation Confirmation Soil Sample Results Duracell OU-iRemedial Action Report Lexington, North Carolina C Y E i O i Z O Sample Depth (it �• bgs) Remedial Goal (set) Record -- 405W 490 55" 90D 20 32600 ISO20 290 280 186000 7600 480 148000 of Decision) '. Final Average (1101) 13-23 231 1.1 24 4.1 1.1 71 1.1 1.1 1.7 1 2.3 2.5 1.1 136 1.1 Final Average (1102) 13-23 160 1 13 4 1 19 1 1 1 5 - 1 1 48 - 1 Final Average (1103) 8-23 195.4 1332 33.5 13.9 13.32 493.5 3022 13.32 1332 13.5 12.32 10.92 1702 1332 Final Average (1104) 13-21 29 1 2 1 1 104 1 1 1 2 1 1 6 1 final Average (B05) 8-21 497.2 12.445 87.1 11355 11.955 '_+7.5 11JW 11.86 12.64 17.03 12.435 11.955 329.9 11.1155 Final Average (1106) 13-18 288.4 2.14 - 135 20 12 12o.8 12 1.18 13.4 37.3 137.6 2.9 20 4.1 Final Average (1107) 8.13 1.1 - 1.1 954 112 1.1 106 11 1.1 72 ( 13 388 5.0 4A 10 Final Average (808) 13-18 8.1 1.1 21 2.6 1.1 59 - 1.1 1.1 1.1 23 - 32 1.1 6.6 1.1 Final Average (1109) 3-8 29.02 1.09 23 142 1.09 473 1.09 1.09 2 5.2 3.47 1.09 11.4 1.09 Final Average (1110) 18.23 1129 64.4 22 42 1 17 1 1 1.8 30.8 12 1 - 114 1 Final Average (1111) 8-23 1014 25 15 45 1 212 1 1 1 25 2 1 1 27 1 Final Average (1112) 8-20 106 36 23 20 11 2473 20 11 23 271 20 23 46 20 Final Average (B13) 18-73 1661 245 28 170 3 27 4 3 4 149 5 3 169 3 Final Average(B14) 0-5 59 8 27 73 11 10 14 11 11 7 28 7 175 11 Final Average(BIS) 0-5 63 5 57 •. 71 10 6 4! 40 10 11 7 - 12 7 178 10 1661 245 954 170 13 Ift 40 13 20 271 388 2D 33D 2D MAXDNUM FINAL RFSULT " Notes: All values are in units of ftilcg) R bgs - feet below ground surface Only the final VOC sample results are shown in this table. Intermediate samples were used to determine where further chemical ir*dons were required, but the intermediate sample results are not included in this summary of find results. Footnotes: • B01 through B15 were the post -injection soil sampling locations, as shown on the Remedial Action Report Figures. All Final Results were less than the applicable Remedial Coal. UIC Report Tables.Wrablu 1 t of t Printed on 8252004 Table 2 Summary of RCRA Metals Analyses for Pretreatment and Post -Treatment Ground Water Samples from Well SR-6 Located Downgradient of Chemical Oxidation Area Duracell Facility, Lexington North Carolina Sample ID Monitor Well Number Sample Date Arsenic Barium Cadmium Chromium Lead Mercury Selenium Silver DLX-SR-6 SR6 08/12/03 26 U 64. .4 U 7.1 5.4 25 4.3 U 1.5 U DLX-SR-6 dp SR6 08/12/03 26 U 54.1 .4 U 6.4 5.1 1.9 4.3 U 1.5 U DLX-SR-6 I SR6 07/15/04 1 2.1 U 1118. B 1 .2 U 1 2.5 B 1 17.5 1 .94 1 2.4 U 1 .8 U NC Ground Water Standard (2L) 1 10 1 2,000 1 5 1 50 1 15 1 1.1 1 50 18 alifiers J - estimated value U - not detected B - reported value < CRDL but > IDL E - estimated value dp - duplicate sample U1C Report Tsbles.zlsTable 2 Printed on 8125/2004