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HomeMy WebLinkAboutNC0004979_Regional Office Historical File Pre 2018 (2) 2 DUKE Laserfiche Allen Steam Station ��� RECEIVEDINCDENR/DWR 53 Plant Allen Roao ENERGY® Belmont. NC 28012 OCT i. 0 2019 704 829-2857 WQROS MOORESVILLE REGIONAL OFFICE October 9, 2019 Ms. Julie Grzyb North Carolina Department of Environmental Quality Division of Water Resources 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Allen Steam Station NPDES Permit NC0004979 Permit Change Request in accordance with re-opener clause Dear Ms. Grzyb: With respect to the 5th Circuit recently upholding the EPA's two-year delay of the Effluent Limitations Guideline (ELG) dates, November 1 , 2020 is the earliest date for implementation of the more stringent ELG requirements for Flue Gas Desulfurization (FGD) treated wastewater. With this ruling, in accordance with permit re-opener clause found in condition A.(8) it is requested that effective date of February 28, 2020 for FGD internal Outfall 005 for Plant Allen be changed to November 1, 2020 to align with 40 CFR Part 423. In addition to the above request, Duke Energy Carolinas, LLC has recently surveyed the compliance boundary for the ash basin. Attached is a figure that depicts a slight revision to this boundary. It is requested that this figure be accepted as the official compliance boundary of the ash basin. If you have questions, please contact Robert Wylie at (704) 382-4669. Sincerely, . . Terry Tuck, General Manager II Allen Steam Station cc: Ori Tuvia UPS Tracking: Raleigh: 1Z X67 601 24 9828 4247 Mooresville: 1Z X67 601 24 9527 9651 A' w eax_ w I,_...1;11'4;immu- v.-4 I...it,-....,'I'''.a'A':74.!: '4'1.,,,1I:::-1•I'4;,.t.12?lit i t.,,I4';s",..„'-...,..,r1 �,�* ♦ 2 rGYPS ', _ w 4 a I - £ CATAWBA RIVER 1 (LAKE WYLIE) a ♦ „ •O U I��II II r II s-.U-■ . ,.. r '" ,TATlON WATER� � AKE STRUCTURE f, A f ; • LIVE COAL ¢ PILE a I} ID a G - NN I a .00 1r7 ,: n . r li AA w, _ a r-. ,� g f 9 .:.e-tee.. . ..... -. _ ,.. . �. .. F, A a m .. . .. a .- 3 R ra• Y , * ari I te s „;.. � .N - - ...� w ....�,.,.,c I A l ' /MARY . k I , v -POND 3 a I a 1 a a 1 Ngens aOMGlaoN° R..-I fr j a • I� r B a a I ate' ... a It O xi a ,,, ee ° a I 1},d A t ly !i �p yp "4 r it , a 1 a I ,at.A new 4 w.i _ ni¢ 3 m-raw---a W F a -Met' i. _t . ...„,.....,..,__ „yi*w*.. . « L ! , .,. _ is : LEGEND a SITE FEATURE a "."`"..,-, t ACTIVE ASH BASIN WASTE BOUNDARY - :,�<.„ --ASH BASIN COMPLIANCE BOUNDARY ; & —--RETIRED ASH BASIN WASTE BOUNDARY 6. m a� CATAWBA RIVER m„�,�,... (LAKE WYL/E) —RETIRED ASH BASIN ASH LANDFILL WASTE ' BOUNDARY t", —RETIRED ASH BASIN ASH LANDFILL COMPLIANCE BOUNDARY - - -,DORS FILLS BOUNDARIES ..... DUKE ENERGY CAROLINAS ALLEN STEAM STATION SITE BOUNDARY ,; t ► STREAM(AMEC NRTR 2015) " WETLAND(AMEC NRTR 2015) 3/5 �0 ���31S /50 I.. DUKE - - FIGURE 1 NOTES 'l. ENERGY GRAPHIC SCALE IN FEET ALL BOUNDARIES ARE APPROXIMATE WASTE AND COMPLIANCE BOUNDARIES PROPERTY BOUNDARY PROVIDED BY DUKE ENERGY CAROLINAS DRAWN BY:C.W DATE:10/03/2019 REVISED BY:C.WY DRAWN DA7E:10/03l2019 ALLEN STEAM STATION AERIAL PHOTOGRAPHY OBTAINED FROM GOOGLE EARTH PRO ON APPROVED BY:L.DRAGO DATE:10/03/2019 BELMONT DECEMBER 73.2078.AERIAL WAS COLLECTED ON MARCH 30,2018 , CHECKED BY:L.DRAGO DATE:10/03/2019 , NORTH CAROLINA synTerra PROGRAM MANAGER C SUITEIL DRAWING HAS BEEN SET WITH A PROJECTION OF NORTH CAROLINA STATE PLANE COORDINATE SYSTEM FIPS 3200 INAD83I www.Synterracorp.com ^ ' 11P W. LsetiiChe �' DUKE James Wells �' ENERGY Vice President ® Environmental,Health and Safety Programs&Environmental Sciences 526 South Church Street Charlotte,NC 28202 (980)373-9646 71;clv_oiNCOENRrpv - July 23, 2019 JUL 2 5 2019 Via Overnight Mail Corey Basinger Mooresville Regional Office Regional Supervisor North Carolina Department of Environmental Quality Division of Water Resources Water Resources - Water Quality Regional Operations 610 East Center Avenue, Suite 301 Mooresville, NC 28115 Bob Sledge North Carolina Department of Environmental Quality Water Quality Permitting Program Division of Water Resources 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Report Under Special Order by Consent—EMC SOC WQ S 17-009 Duke Energy Carolina, LLC —Allen Steam Station NPDES Permit NC0004979 Quarterly Progress Report for 2nd Quarter 2019 Dear Messrs. Basinger and Sledge: On behalf of Duke Energy Carolinas, LLC (DEC), I am submitting to you the Allen Steam Station Progress Report summarizing the work and activities undertaken with respect to closure of coal ash surface impoundments as required by the Allen Steam Station NPDES Permit NC0004979 Special Order by Consent (SOC), SOC No. S 17-009 Section 2.c.2). As required by the SOC, I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Background and Summary On April 18, 2018, Duke Energy Carolinas, LLC (DEC) and the North Carolina Environmental Management Commission entered into a Special Order by Consent—EMC SOC S17-009(SOC)applicable to the Allen Steam Station(Allen). This report is submitted in accordance with Section 2c.of the SOC. In compliance with Section 2.c., this report summarizes the work and activities undertaken with respect to decanting work and closure of coal ash surface impoundments at Allen. The quarterly reports are due no later than the last day of January,April,July, and October for the duration of the SOC, once the decanting process has begun. Allen Steam Station is located in Belmont, NC,along the west shore of Lake Wylie. Lake Wylie is a man-made reservoir created by the impoundment of the Catawba River. Allen is a five-unit, 1140 megawatts,coal-fired generating facility. The Allen Station began commercial operation in 1957 with Units 1 and 2. Unit 3 began operation in 1959, Unit 4 in 1960, and Unit 5 in 1961. The ash basins at Allen cover approximately 293 acres with a current ash inventory of approximately 19.3 million tons of ash as of May 2019, which is inclusive of the Active Ash Basin, Retired Ash Basin, Retired Ash Basin Landfill, and the Distribution of Residual Solids facilities. Allen historically wet sluiced coal combustion residual (CCR) products into two surface impoundments located on the property. These surface impoundments are known as the Retired Ash Basin (also referred to as the Inactive Ash Basin) and the Active Ash Basin, which are impounded by the following dams: • Retired Ash Basin (GASTO-016) • Active Ash Basin (GASTO-061) The Retired Ash Basin received CCR products from initial operation in 1957 until 1973, when it reached capacity and was retired. Allen then commissioned the Active Ash Basin and began wet sluicing CCR products into this new basin. In 2009, Allen replaced its fly ash wet sluicing operation with a dry ash handling system and began placing dry fly ash into a landfill constructed over a portion of the Retired Ash Basin (Permit No. 36-12). Allen ceased wet sluicing of bottom ash in February 2019 when the dry bottom ash system became operational. The Active Ash Basin was removed from service in February 2019 upon the completion of dry bottom ash handling and diversion of all other wastewater flow to a newly lined retention basin. Decanting Status In compliance with this SOC, Duke Energy initiated design and procurement efforts in Q3 2018 for a decanting water treatment system at Allen. Purchase Orders were awarded in January 2019 for the WWTS pad and electrical infrastructure installations, as well as a Purchase Order for the OEM water treatment supplier. Wastewater flows were removed from the basin on February 9, 2019. Duke Energy provided advance notice for the projected start date of decanting to NCDEQ on January 24, 2019, as required by the NPDES Permit, and written notification for the Initiation of Decanting per the SOC on February 14, 2019. Through June 30, 2019, approximately 9 million gallons has been decanted at Allen. Allen: 1 S DUKE Allen Steam Station Road ENERGY. Las e rfl c h eECEVED/NCDENR/DWR 253lm Plant NC 8012 Belmont,NC 28012 JAN257n11,1 WQROS MOORESV!i I.F REGIONAL OFFICE January 24, 2019 NC Department of Environmental Quality Division of Water Resources -Water Quality Regional Operations Attn: Corey Basinger 610 East Center Avenue Suite 301 Mooresville, NC 28115 Subject: Commencement of Decanting Allen Steam Station Permit No. NC0004979 Gaston County Dear Mr. Basinger: Duke Energy respectfully submits notification of commencement of decanting, no later than seven days prior, as required by Section A.( 2.) of the NPDES Wastewater Permit NC0004979. Should you have any questions regarding this submittal or require additional information, please contact Elizabeth Glenn at (980) 373-0530 or email Elizabeth.Glenn@duke-energy.com. I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. Sincerely, Terry W. Tuck General Manager II Allen Steam Station Fossil/Hydro Operations - Carolinas Coal Generation Cc: Mooresville Regional Office, DWR Randy Gantt - via email Shannon Langley - via email UPS Tracking: 1Z X67 601 24 9402 6550 DUKE Laserfiche_icErvizo`N uEN.R;D AII253Plan AllenRoaoENERGY, Belmont, NC 28012 JAN25 ?019 WQRos MOORFSVILLF RF^inNAL OFFICE January 24, 2019 Mr. Corey Basinger Regional Office Supervisor NC DWR 610 East Center Avenue, Suite 301 Mooresville, NC 28115 Subject: Installation of Ultrafiltration System Allen Steam Station Permit No. NC0004979 Gaston County Dear Mr. Basinger: Duke Energy is adding an Ultrafiltration (UF) to the existing Flue Gas Desulfurization (FGD) wastewater treatment system at the subject facility. This change was communicated to the Division of Water Resources as part of the NPDES permit application for Allen Steam Station dated August 31, 2017. The installation of the UF unit is scheduled to be completed in February 2019. This letter is intended to provide a courtesy notification of the process startup. The UF system will begin testing in February. The compliance sampling location for internal outfall 005 will not be affected by the UF system installation. The Allen Steam Station is already classified as a Class II Physical/Chemical wastewater system so no change in classification is necessary. If you have any questions concerning this letter, please contact me at elizabeth.glenn@duke- energy.com or 980-373-0530. Sincerely, J. lizabeth Glenn Sr. Environmental Specialist Cc: Julie Grzyb - NC DWR 1617 Mail Service Center Raleigh, NC 27699-1617 Elizabeth Glenn/Filenet- via email Richard Baker- via email Keith Ambrose -via email DUKE 'tFCE_IVED1NCDENR/DWR Allen Steam Station 44, 2 ENERGY® {(, Belmont,Plant Allen Roaa NC 280128012 I111Q`..0„ MOORESV!LI F REGIONAL OFFICE February 14, 2019 Linda Culpepper, Director Laserriche North Carolina Division of Water Resources 1617 Mail Service Center Raleigh, NC 27699-1616 Subject: Duke Energy Carolinas, LLC Allen Steam Station Special Order by Consent EMC SOC WQ S 17-009 Completion Notification Dear Ms. Culpepper: In accordance with the NC Environmental Management Commission Special Order by Consent, EMC SOC WQ S 17-009, Duke Energy Carolinas, LLC. (Duke) is hereby submitting this notification that decanting was initiated on February 9, 2019. This notice fulfills our obligation found in the subject Order's Section 2. b. Compliance Schedule. If you have any questions, please contact Elizabeth Glenn (980) 373-0530 or Shannon Langley (919) 546-2439. /certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief true, accurate, and complete. 1 am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. Sincerely, Terry W. Tuck General Manager II Allen Steam Station Page 2 Cc: Bob Sledge NC Division of Water Resources 1617 Mail Service Center Raleigh, NC 27699-1617 Mr. Corey Basinger, RO Supervisor NC DWR 610 East Center Avenue, Suite 301 Mooresville, NC 28115 SME/FileNet Richard Baker—via email UPS Tracking: Raleigh LC: 1Z X67 601 24 9235 7812 Raleigh BS: 1Z X67 601 24 9037 3825 Mooresville: 1Z X67 601 24 9388 2636 4,45 WDUKE Allen Steam Station ENERGY® 253 Plant Allen Belmont.NCC 28012>2 Laserfiche May 23, 2019 RECEIVED/NCOENR/DWR NC Department of Environmental Quality Division of Water Resources - NPDES Complex Permitting MAY 28 7.014 Attn: Sergei Chernikov 1617 Mail Service Center WOROS Raleigh, NC 27699-1617 MOORESVILLE REGIONAL OFFICE Subject: Installation of Temporary Treatment Equipment Allen Steam Station NPDES Permit No. NC0004979 Gaston County Dear Dr. Chernikov: Duke Energy respectfully submits notification, within seven calendar days of installation of temporary additional physical-chemical treatment at wastewater Outfall 002, as per Condition A.(2.) for the purposes of decanting and dewatering of the ash basin. Should you have any questions regarding this submittal or require additional information, please contact Robert Wylie at (704) 382-4669 or email robert.wylie@duke-energy.com. I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. Sincerely, ja,t,.—? ‘LawaC/ Terry W. Tuck General Manager II Allen Steam Station Fossil/Hydro Operations - Carolinas Coal Generation Cc: Ori Tuvia NCDEQ DWR - 610 E. Center Ave. Suite 301 Mooresville, NC 28115 Randy Gantt - via email Robert Wylie — FileNet UPS Tracking: Raleigh: 1Z X67 601 24 9960 4041 Mooresville: 1Z X67 601 24 9698 3450 �' DUKE Laserfjche James e Wells ENERGY Vice President ® Environmental,Health and Safety Programs&Environmental Sciences 526 South Church Street Mail Code EC13K Charlotte,NC 28202 (980)373-9646 RECEIVED/NCDENR/DWR April 24, 2019 Via Overnight Mail WOROS MOORESVILLE REGIONAL OFFICE Corey Basinger Mooresville Regional Office Regional Supervisor North Carolina Department of Environmental Quality Division of Water Resources Water Resources -Water Quality Regional Operations 610 East Center Avenue, Suite 301 Mooresville, NC 28115 Bob Sledge North Carolina Department of Environmental Quality Water Quality Permitting Program Division of Water Resources 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Report Under Special Order by Consent—EMC SOC WQ S 17-009 Duke Energy Carolina, LLC—Allen Steam Station NPDES Permit NC0004979 Quarterly Progress Report Dear Messrs. Basinger and Sledge: On behalf of Duke Energy Carolinas, LLC (DEC), I am submitting to you the Allen Steam Station Progress Report summarizing the work and activities undertaken with respect to closure of coal ash surface impoundments as required by the Allen Steam Station NPDES Permit NC0004979 Special Order by Consent (SOC), SOC No. S 17-009 Section 2.c.2). As required by the SOC, I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Messrs. Basinger and Sledge April 24, 2019 Page 2 Please direct any questions concerning the Allen Steam Station NPDES Permit NC0004979 SOC No. S 17-009 to Elizabeth Glenn at (980) 373-0530. Sincerely, James \ ells Vice ' e ident, Environment, Health & Safety- Programs and Environmental Sciences Duke Energy Attachment: Allen Steam Station Quarterly Progress Report CC: Richard Baker, Duke Energy Elizabeth Glenn, Duke Energy Randy Gantt, Duke Energy George Hamrick, Duke Energy Paul Draovitch, Duke Energy Matt Hanchey, Duke Energy Randy Hart, Duke Energy V NPDES PERMIT NC0004979 SPECIAL ORDER BY CONSENT EMC SOC S17-009 QUARTERLY PROGRESS REPORT ALLEN STEAM STATION APRIL 24, 2019 Vckround and Summary On April 18, 2018, Duke Energy Carolinas, LLC (DEC) and the North Carolina Environmental Management Commission entered into a Special Order by Consent— EMC SOC S17-009 (SOC) applicable to the Allen Steam Station (Allen). This report is submitted in accordance with Section 2c.of the SOC. In compliance with Section 2.c., this report summarizes the work and activities undertaken with respect to decanting work and closure of coal ash surface impoundments at Allen. The quarterly reports are due no later than the last day of January, April, July, and October for the duration of the SOC, once the decanting process has begun. Allen Steam Station is located in Belmont, NC, along the west shore of Lake Wylie. Lake Wylie is a man- made reservoir created by the impoundment of the Catawba River. Allen is a five-unit, 1140 megawatts, coal-fired generating facility. The Allen Station began commercial operation in 1957 with Units 1 and 2. Unit 3 began operation in 1959, Unit 4 in 1960, and Unit 5 in 1961. The ash basins at Allen cover approximately 293 acres with a current ash inventory of approximately 19.3 million tons of ash as of February 2019, which is inclusive of the Active Ash Basin, Retired Ash Basin, Retired Ash Basin Landfill, and the Distribution of Residual Solids facilities. Allen historically wet sluiced coal combustion residual (CCR) products into two surface impoundments located on the property. These surface impoundments are known as the Retired Ash Basin (also referred to as the Inactive Ash Basin) and the Active Ash Basin,which are impounded by the following dams: • Retired Ash Basin (GASTO-016) • Active Ash Basin (GASTO-061) The Retired Ash Basin received CCR products from initial operation in 1957 until 1973, when it reached capacity and was retired. Allen then commissioned the Active Ash Basin and began wet sluicing CCR products into this new basin. In 2009, Allen replaced its fly ash wet sluicing operation with a dry ash handling system and began placing dry fly ash into a landfill constructed over a portion of the Retired Ash Basin (Permit No. 36-12).Allen ceased wet sluicing of bottom ash in February 2019 when the dry bottom ash system became operational. The Active Ash Basin was removed from service in February 2019 upon the completion of dry bottom ash handling and diversion of all other wastewater flow to a newly lined retention basin. Closure Plans A number of potential closure options are being considered for Allen. Following a comprehensive assessment, Duke Energy will submit its Closure Plan to NCDEQ for review and approval in accordance with CAMA requirements. Decanting Status In compliance with this SOC, Duke Energy initiated design and procurement efforts in Q3 2018 for a decanting water treatment system at Allen. Purchase Orders were awarded in January 2019 for the WWTS pad and electrical infrastructure installations, as well as a Purchase Order for the OEM water treatment supplier. Wastewater flows were removed from the basin on February 9, 2019. Duke Energy provided advance notice for the projected start date of decanting to NCDEQ on January 24, 2019, as required by the NPDES Permit, and written notification for the Initiation of Decanting per the SOC on February 14, 2019. Allen: 1 (' UE Laserfiche RGYVice President ® Environmental,Health and Safety Programs&Environmental Sciences 526 South Church Street Mail Code EC13K Charlotte, NC 28202 (980)373-9646 RECEIVEDINCDENRIDWR April 24, 2019 • Via Overnight Mail 'NCROS MOORESVILLE REGIONAL OFFICE Corey Basinger Mooresville Regional Office Regional Supervisor North Carolina Department of Environmental Quality Division of Water Resources Water Resources -Water Quality Regional Operations 610 East Center Avenue, Suite 301 Mooresville, NC 28115 Bob Sledge North Carolina Department of Environmental Quality Water Quality Permitting Program Division of Water Resources 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Report Under Special Order by Consent—EMC SOC WQ S 17-009 Duke Energy Carolina, LLC—Allen Steam Station NPDES Permit NC0004979 2018 Annual Seep Survey Report Dear Messrs. Basinger and Sledge: On behalf of Duke Energy Carolinas, LLC (DEC), I am submitting to you the Allen Steam Station Annual Seep Report summarizing the findings of the comprehensive survey and to begin addressing decanting impacts on the seeps as required by the Allen Steam Station NPDES Permit NC0004979 Special Order by Consent (SOC), SOC No. S 17-009 Section 2.c.3). The attached report was for events conducted during 2018 following issuance of the SOC. During Q 1 2019 and as reported to Mr. Sledge on April 3, 2019, an additional seep has been identified near the Active Ash Basin Cell 1 seep collection system, designated as S-10, due to a pumping system malfunction. Duke Energy requests coverage in the SOC of system malfunctions at S-10 and the resulting seepage noted as a new identified seep, S-12. Seepage from this area drains to a stormwater drainage ditch, discharging to the Catawba River and is monitored via the Allen SOC upstream and downstream quarterly sampling events. For clarity, Duke Energy will continue to pump this system back to the ash basin in accordance with the Messrs. Basinger and Sledge April 24, 2019 Page 2 design of the pumping system. Coverage is sought for non-routine instances where the system may experience a malfunction. As required by the SOC, I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Please direct any questions concerning the Allen Steam Station NPDES Permit NC0004979 SOC No. S 17-009 to Elizabeth Glenn at (980) 373-0530 and to Chris Hallman at (980) 373-7892 relative to the annual seep inspection report. Sincerely, James Wells Vice Pr ident, Environment, Health & Safety- Programs and Environmental Sciences Duke Energy Attachment: Allen Steam Station 2018 Annual Seep Survey CC: Richard Baker, Duke Energy Elizabeth Glenn, Duke Energy Chris Hallman, Duke Energy Randy Gantt, Duke Energy Paul Draovitch, Duke Energy Matt Hanchey, Duke Energy synTerra 2018 ANNUAL SEEP REPORT ALLEN STEAM STATION EMC SOC WQ S17-009 235 PLANT ALLEN ROAD BELMONT, NC 28012 APRIL 2019 PREPARED FOR DUKE ENERGY CAROLINAS, LLC DUKE .. ENERGY. CAROLINAS 4I/L9 Erin N. Ki ey, EIT Project Engineer Chas Suttell, NC LG #2426 Project Manager 2018 Annual Seep Report April 2019 Allen Steam Station,Duke Energy Carolinas,LLC SynTerra TABLE OF CONTENTS SECTION PAGE 1.0 INTRODUCTION 1 2.0 FINDINGS 3 2.1 General Observations 3 2.2 Impact of Decanting 3 2.3 Changes to Seep Status 3 3.0 REFERENCES 4 LIST OF FIGURES Figure 1 SOC Locations and Inspection Areas LIST OF TABLES Table 1 SOC Locations and Descriptions-2018 Inspection LIST OF APPENDICES Appendix A Photographs Page i 2018 Annual Seep Report April 2019 Allen Steam Station,Duke Energy Carolinas,LLC SynTerra LIST OF ACRONYMS AOW Areas of Wetness CCR Coal Combustion Residuals EMC Environmental Management Commission SOC Special Order by Consent Page ii 2018 Annual Seep Report April 2019 Allen Steam Station,Duke Energy Carolinas,LLC SynTerra 1.0 INTRODUCTION On June 6, 2018, Chris Suttell (NC L.G. #2426) of SynTerra inspected the Allen Steam Station (Allen or Site) for existing and potential new areas of wetness (AOWs). The aforementioned activities were performed in accordance with North Carolina Special Order by Consent EMC WQ #S17-009. That Special Order by Consent (SOC) describes inspection requirements as follows: Duke Energy shall conduct annual comprehensive surveys of areas down gradient of ash basins identifying new seeps, and documenting the physical characteristics of previously documented seeps. All examinations of seeps must include identification of seeps by approximate latitude and longitude and date-stamped digital photographs of their appearance. A report summarizing the findings of the surveys, including a section analyzing the effect decanting of the basin(s)has on seep flows, accompanied by copies of the photographs noted above ("Annual Seep Report"), shall be submitted to DWR in conjunction with submittal of the April 30 quarterly report noted in 2(c)(2)above. This Annual Seep Report must list any seep that has been dispositioned (as described below) during the previous year, including an analysis of the manner of disposition. All locations listed in Table 1 of the SOC were observed and documented with photographs during the inspection. General inspection observations include: • No previously unidentified seeps were observed during the inspection. • No notable changes to seep status were observed during this inspection. • Decanting had not begun at the time of this inspection. Page 1 2018 Annual Seep Report April 2019 Allen Steam Station,Duke Energy Carolinas,LLC SynTerra Inspection Details Weather during and preceding the inspection was clear. Temperatures ranged from approximately 65 to 88 degrees F. No significant rain (>0.1 inch) occurred in the three days before the inspection according to the onsite rain gage. The inspector reviewed previous AOW inspection reports and the weekly dam safety inspection reports for each ash basin. Scott Harris (Duke Energy system owner) conducted the ash basin dam safety inspections and prepared the reports. Mr. Harris, Ms. Mary Parlemon (Duke Energy CCP Field Support) and Mr. Chris Hallman (Duke Energy Subject Matter Expert) were interviewed concerning recent rainfall amounts, recent construction/stabilization projects associated with the ash basins, and general site conditions in and around the ash basins. Observations from the dam safety inspection reports were consistent with observations made during the SOC inspections. The inspection included observations in the following areas (Figure 1): • The East Dam, between the Coal Pile and Retired Ash Basin • The North Dike,between the Retired Ash Basin and the Active Ash Basin • The East Dam, between Lake Wylie and the Retired Ash Basin • The East Dam, between Lake Wylie and the Active Ash Basin • South and southeast of the Active Ash Basin extending to Lake Wylie The inspection scope of work included a review of the areas identified as downgradient of the ash basin. SOC locations are shown on Figure 1. Observations noted during the inspection are summarized on Table 1 and discussed in Section 2. Photographs of each seep location are included in Appendix A. Page 2 2018 Annual Seep Report April 2019 Allen Steam Station,Duke Energy Carolinas,LLC SynTerra 2.0 FINDINGS 2.1 General Observations Inspection observations are shown for each seep in Table 1. Details include: • Flow at S-02 was noticeably greater than observed during previous AOW inspections and likely caused by water draining from a designated wetland upgradient. Flow continued overland toward Lake Wylie. • Potential flow was submerged in areas where flow had been observed during previous inspections, notably at S-05, S-06, and S-07. • No flow was observed from stormwater pipes designated SW013-1 through SW013-13. 2.2 Impact of Decanting Decanting of the ash basin at Allen had not yet begun at the time of this inspection. 2.3 Changes to Seep Status Mr. Suttell inspected each seep to evaluate whether it may be dispositioned in accordance with the SOC. The requirements for dispositioning a seep are as follows: For purposes of this Special Order, "dispositioned"includes the following: (1) the seep is dry for at least three consecutive quarters; (2) the seep does not constitute, and does not flow to, waters of the State or Waters of the United States for three consecutive quarters; (3) the seep is no longer impacted by flow from any coal ash basin as determined by the Director of DWR in accord with applicable law and best professional judgment;or(4) the seep has been otherwise eliminated(e.g., through an engineering solution). If a seep that has been dispositioned through drying up reappears in any subsequent survey, such a seep will no longer be deemed dispositioned and can be subsequently re-dispositioned as specified above. Non-constructed seeps described in paragraph 1(h) of this SOC cannot be dispositioned through option (2) above. Seeps dispositioned during 2018 were done so at the time of the SOC issuance. Table 1 lists those seeps dispositioned and the basis for disposition. Seeps identified as dispositioned at Allen are S-01 and S-09 These dispositioned seeps will continue to be inspected and evaluated for any change in flow conditons. In general, there was no change in status of the dispositioned seeps and no change in status of remaining seeps observed during this inspection. Page 3 2018 Annual Seep Report April 2019 Allen Steam Station,Duke Energy Carolinas,LLC SynTerra 3.0 REFERENCES North Carolina Department of Environmental Quality. (2018). Special Order by Consent EMC SOC WQ S17-009. Page 4 2018 Annual Seep Report April 2019 Allen Steam Station,Duke Energy Progress,LLC SynTerra FIGURE IV' ._ , . 7'k \ �� ` ..lea r I 1T _ — ;_ x. • A j \ � \ 1 CATAWBA RIVER 9 • ',^ 1 'moo �^e .. ,� • STEAM • S �!Y dTAllill``,f—' r r�P� - GpB f PLANT WATER Cµp�E "W * •,(1 1' STRUCTURE 75 • a S\ . d A+,. \.. 1 a 1 ,*t Y E,yy , a FILE / * --. ' r�1 f 1 Ifs 6.A 'yF - - s . s .,, B F 1 1 ) e . e • F y , a . , :.3' e . � 1 1A f ASH 1 Y ct r RETIRED MOWN' I 1 1 .. .. Y I ASH BASIN I I I ' ' L__ __- - t A ' 1 . f 8D,� 0 la. `v mar•»•w. ! --- _.. s LEGEND �'- acBAS e ___ rASN BASIN NPDES CONSTRUCTED SEEPS , -..,., qs tik (APPROXIMATE) €� ia'(df j ya'' f tB p,,,, k OA � SOC NON-CONSTRUCTED SEEP -.3.�.� Ill y. I' (APPROXIMATE) - `!i xer - AOW NOT INCLUDED IN SOCINPDES JJJ - ., (APPROXIMATE) _.: �I 4. SEEP DISPOSITIONED BY SOC yr .., > , : (APPROXIMATE) � �'� `--'""--."t -. '. — ACTIVE ASH BASIN WASTE BOUNDARY .,•_�.. "+y ___ ACTIVE ASH BASIN COMPLIANCE BOUNDARY ' ---,RETIRED ASH BASIN WASTE BOUNDAR � A.,'- _RETIRED ASH BASIN ASH LANDFILL / WASTE BOUNDARY • • �'± i RETIRED ASH BASIN ASH LANDFILL_- _ A t �."`s'�"�� •COMPLIANCE BOUNDARY - _ ---•DORS FILLS BOUNDARIES • .}�ia* :y , _DUKE ENERGY CAROLINAS ALLEN PLANT EED °BOUNDARY .t , CATAWBA RIVER '' ®IN SPESPECIACTIONL ORDER BAREA '^Y CONSENT(SOC) • a (LAKE WYLIE) �—STREAM(AMEC NRTR 2015) - 1 ®WETLAND(AMEC NRTR 2015) ' ;a ' ML ORDER BY CONSENT(SOL)LOCATIONS ARE DESCRIBED IN 1., • EMC SOC WOSIT.009 - NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM INPOES) ' t LOCATIONS ARE DESCRIBED IN PERMIT NC00099T9 _. {. THE STREAMS AND WETLANDS JURISDICTIONAL DETERMINATION 1 375 0 375 ' T50 WAS PERFORMED BY TAYLOR WISEMAN AND TAYLOR(IWT)AND `1 FIGURE 1 ASSIGNED USAGE BSAW.2014001BB. THESE WETLANDS AND r GRAPHIC SCALE IN FEET STREAMS WERE APPROVED BY THE US ARMY CORPS OF SOC LOCATIONS AND INSPECTION AREAS ENGINEERS(USAGE)ON MAY 16.2016 Te'"^ 5MM RIVER GREENVIILLLE SOUTH SURE 29601 ALLEN STEAM STATION RIAL PHOTOGRAPHY OBTAINED FR.GOOGLE EARTH PRO ON PHONE 866921.9999 •CENSER 13.2018 AERIAL WAS COLLECTED ON MARCH 30.2016 .(`DUKE ""'"""'^"' DUKE ENERGY CAROLINAS,LLC DRAWING HAS BEEN SET OATH A PROJECTION OF NORTH CARa2A -''ENERGY O9E°°/10T301 BELMONT,NORTH CAROLINA STATE PLANE COORDINATE SYSTEM FPS 3200(NADB3) - OIECRE°BY. CRAW LL TABLE 1 SOC LOCATIONS AND DESCRIPTIONS-2018 INSPECTION ALLEN STEAM STATION DUKE ENERGY CAROLINAS,LLC,BELMONT,NC Location Coordinrtes Retaining Receiving Fadlity Sample ID Waterbo0 Waterbody catlO Description SOC Monitoring Interim Action Locale Notes from Inspection LrtRude LongRude Y GasslBcation Allen 5-01• 35.170632 -81.010093 Caawba River WS-V;B Located south of active ash basin.Flow Is in approximately foot wide NA-Seep Disposltioned NA-Seep Dlspositloned Stream flowing at a trickle.Water emerges from face of the (Lake Wylie) channel flowing southeast to Lake Wylie.Vla sampling-No CCR Impacts bank at a steady M[kle. Dry channel.Orange aerobic baderlWfloc/Iron-oxidation Catawba River Located south of active ash basin at toe of dike.Flows to approximately 3 Monitoring at point prior to pH 5-10 S.U. apparet on substate.Wetness observed 50 yards upgradiet Allen 5-02 35.173761 -81.00578 (Lake Wylie) WS-V;B foot wide channel that flows to Lake Wylie entering Lake Wylie Hardness 400 mg/L of sign that Infiltrates along channel before AOW sign with no apparent re-emergence. Moderate and steady flow that emerges from low areas at the Allen 5-05 35 17688 -8i 888887 (LakeWyyl e)r WS-V'B LoI termitte tf nconfinedbdiffuse flow towards LakevWylieank. InstreLake Wyl ering of NA-28 Standards Apply systeme(ript ap blanket)andschanneledctoward Lake Wylie.NIo apparent discoloration of water or substrate. Allen 5-06 35 177049 -81.006128 Catawba River WS V'B Located east of active ash basin,between dike and river bank. Instream Monitoring Of NA-28 Standards AppIy Steady flow. (Lake Wylie) Intermittent,unconfned diffuse flow towards Lake Wylie. Lake Wylie No apparent discoloration of water or substrate. Cat River Located east of active ash basin,between dike and river bank. Instream Monitoring of Slow steady flow observed from boat. Allen 5-07 35.177736 -81.006334 (Lake Wylie) WS-V,B Intermittent,unconfined diffuse Flow towards Lake Wylie. Lake Wylie NA-2B Standards Apply From ad,no flowing water is apparent. No apparent discoloration of water or substrate. Allen 5-09•• 35.185838 -81.00585 Catawba River WS V;B Former seep with flow through 24"corrugated metal pipe.Pipe has been NA-Seep Dlsposltloned NA-Seep Dispositioned Not inspected,dlsposltloned. (Lke Wylie) grouted;discharge eliminated. a vs r x �gp r ......mom "gg T`a °^}e., 5 e,x="'"^ .-v s }[r{+r�Y 7k "�'" =8 ;z >;,; ,�:�„Cl,,,,u,�`.. ,i,., .talz,«t ';s..", aur'1k.v ,. ,c , ", ��',-e x �`. '.�M..,,.,�... . I .t,`+.� ;',qa tiret.> Moderate and steady flow that emerges from low areas at the Tae Drain OOtfaII Catawba Pin NA-Monitored per terms of east toe of the active ash basin that Is captured by a toe drain Allen 103(5-03) 35.1752 -81.006 (Lake Wylie) WS-V;B Constructed toe drain. the NPDES permit NA-26 Standards Apply system(rip rap blanket)and channeletl toward Lake Wylie. Slight Iron-oxitl121n9 baLterla on substrate and bioFllm on headwaters and within stream. Moderate and steady flow that emerges from low areas at the east toe of the active ash basin that is captured by a toe drain Allen Toe Drain Outlall 35.17569 -81.00606 Catawba River WS_V,B Constructed toe drain. NA-Monitored per terns of NA-28 Standards Apply 51'Stem(rip rap blanket)and channeled i film Lake Wylie. 104(504) (Lake Wylie) the NPDES permit Water Is generally dear but has some hloFllm on the water surface and orange Iron-oxld10ng bacteria observed on substrate. T Drain OutfaII Caawba Riv NA-Monitored per terms of Flow that emerges from low areas at the east toe of the active Allen oe 10 r(S 08) 35.1785 -81.0064 (Lake Wylie)er WS-V;B Constructed toe drain. the NPDES permit NA-28 Standards Apply ash basin that is captured within a 12-Inch metal Culvert draining toward Lake Wylie. Allen To1e0 88a(S-OBtBaI 35.17816 -81.006517 Catakeb W yv NA-Monitored per terms of Flow that emerges from low areas at the east toe of the active WS-V;B Constructed toe drain. the NPDES pertnk NA-26 Standards Apply ash basin toward a culvert directed away from dike toward Lake Wylie. Prepared by:toe cleccked by:00t Lets •-Laatbn previously Imeetgated as a seep.Monitoring has not Indicated the presence of coal combustion residual. ••-Seep duposabnd vb repair and/or non Renting condition to potentially reach Waters of the U.5.,or other,as noted.Monitoring shall be conducted at the approximate locations Indicated on the attached see map. AN monitoring shall be conducted per the requirements feud b Attachment B of this Order. 2B-ISA NGC 021.0202 Standard LLB-Coal Combustion Residuals mg/L-milligrams per liter NA-Not appllobb NPDES-National Pollutant Discharge System S.U.-Standard Units SOc-Spedal Oche by Consent SOL Tables-ALL_Fkal_201s_01_17 Page 1 of 1 2018 Annual Seep Report April 2019 Allen Steam Station,Duke Energy Progress,LLC SynTerra APPENDIX A PHOTOGRAPHS PPFIF' 2018 Annual Seep Report April 2019 Allen Steam Station,Duke Energy Carolinas,LLC SynTerra 4 `..r:_ ,- r. • r' ' * r,l • "• , �d} . a S-01 View of dispositioned seep location S-01 facing southwest. ; _- x 'zW ►,; •a i I S-02 View ,,t th, --,( k_sample location facing wc-,t. L, synTerra 2018 Annual Seep Report April 2019 Allen Steam Station,Duke Energy Carolinas,LLC SynTerra r r; m 4" ita \• x .. jl S-05 View of seep location from Lake Wylie facing west. . .•, 0 of r` it f* ;:- 104 Il k) �.I�d ,i, k ;ids,,, ,_'Lir _yr• ' '.mot 1 i�.,� ,. . r ; 3xA jAfto ,,,_:t• . 4i 4-� •7y ' -44 S-06 View of seep location facing east,looking towards Lake Wylie. L, synTerra Prr 2018 Annual Seep Report April 2019 Allen Steam Station,Duke Energy Carolinas,LLC SynTerra , 1 y -",ile • K I(J_r r l. 4. i -4.4tf, 4 i_ • S-07 I View of seep location facing east-northeast,towards lake Wylie < • .....40 A.$ , , . _ _. . . , . . . . ... - ... , , ,r 1i ,. ! i ..0_ .-, . . ... ,-,,, ,. S-09 I View of dispositioned seep S-09 facing west. synTerra ty,DU Allen Steam Station _.c:V-i;'JC N�iDWR 253 Plant Allen Roao ENERGY. Belmont, NC 28012 RFGIONAL OF,, serfiche April 4, 2019 Linda Culpepper, Director North Carolina Division of Water Resources 1617 Mail Service Center Raleigh, NC 27699-1616 Subject: Duke Energy Carolinas, LLC Allen Steam Station Special Order by Consent EMC SOC WQ S 17-009 Completion Notification Dear Ms. Culpepper: In accordance with the NC Environmental Management Commission Special Order by Consent, EMC SOC WQ S 17-009, Duke Energy Carolinas, LLC. (Duke) is hereby submitting this notification that construction of the Dry bottom ash handling conversion project was completed on March 31, 2019. This notice fulfills our obligation found in the subject Order's Section 2.b. If you have any questions, please contact Elizabeth Glenn (980) 373-053). 1 certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief true, accurate, and complete. 1 am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. Sincerely, Terry W. Tuck General Manager II Fossil/Hydro Operations - Carolinas Coal Generation Page 2 Cc: Bob Sledge NC Division of Water Resources 1617 Mail Service Center Raleigh, NC 27699-1617 Mr. Corey Basinger- Regional Office Supervisor NC DWR 610 East Center Avenue, Suite 301 Mooresville, NC 28115 SME/FileNet Shannon Langley— via email UPS Tracking: Raleigh (LC): 1Z X67 601 24 9315 4735 Mooresville (CB): 1Z X67 601 24 9352 2757 Raleigh (BS): 1Z X67 601 24 9122 8347 WebEOC 8.4 https://www.ncsparta.net/eoc7/controlpanel.aspx 2 ��01a 32 1 P'Ly EM43 Reporting Co N 6c/ 6q z FF3 3 9 ° '3)-3 OS 3 r\ EM Level: NCEM Edited: Include in Report: 4 Yes Yes Taken by: Date/Time Reported: Date/Time Occurred: C Creighton 05/13/2018 20:59:00 05/13/2018 20:40:00 Reported by: Agency: Phone: NRC USCG 800-424-8802 County: City: Area: Gaston Belmont 13 Street Address: Zip Code: Allen Steam Station - 253 Plant Allen Rd EVENT TYPE Type: Complaint Animal Disease Event Type: Bomb Threat Event Type: Complaint Event Type: Fire Event Type: Citizen FNF Event Type: FNF Class: HazMat Event Type: HazMat Class: HazMat Mode: Other See Description Homeland Security Event: Non-FNF Event: Non-FNF Event Type: Other Event Type: SAR Type: Water Contamination Transportation Event Type: Wastewater Event Type: Weather Event Type: Weather Event Name: WMD Event Type: State Resource Request Event Description: NRC forwarded a citizen complaint in regards to an unknown sheen for an unknown source on Lake Wylie. Duke Energy has applied booms and have sent water samples for testing. Follow up call from Duke Energy advises this could possibly be some type of Lake growth that has happened in the past, they will know more when they get the samples back. NRC1212036.pdf f k-p/►,k GJ p_ �',,`�9 C Oa/Q 2 x 2 of 2 5/14/2018 8:38 AM https://reports.ncem.org/WebEOCNCEMReports/EM43.aspx?&datai... 14 4 11 of 1 0 01 4' I Find I Next 1 North Carolina Emergency I EM, P` `,, Management EM43 Reporting 20 000 ) 0 '?/ Taken By: Date/Time Reported: Date/Time Occured: J. Belcher 1/19/2018 5:43:47 PM 1/19/2018 10:50:00 AM Reported By: Agency: Phone: Elizabeth Glenn Duke Energy 864-642-8833 County: Gaston City: Belmont Area: 13 Street Address: 253 Plant Allen Rd ZIP Code: EVENT TYPE Type: Other 11~C 1/1- C/l,-C 8 ti)-u & 0 K n� �'lli 3 o) 64,)/c- Other Event Type: Other See Description U "\l n , tj M [7 � Iu 1, Event Description: Duke Energy reported release of unknown amount of service water to the ground from broken water line. Clean up operations conducted. No state resources requested. Death: 0 Injuries: 0 Evacuation: 0 Radius: 0 Latitude: 00.000000 Longitude: -00.000000 NOTIFICATIONS AC: Advised ENV MNGT: Advised WATER: Advised Notes: 1749-D.Gee,S. Lewis, DEQ and PHPR emailed-jb 1750-D.Gee ack email-jb 1805-V. Lott ack email-jb 1/22/2018 8:14:46 AM Page 1 of 1 1 of 1 1/22/2018 8:15 AM 777 https://reports.ncem.org/WebEOCNCEMReports/EM43.aspx?&datai... 14 4 11 of 1 0* 0 4 1 — Find I Next 44 "'` 1-3 North ( al olina Emergency ""6 1V1p p `"" D, ':'-' creeddited _ ' " M: nagement -. _,,,e-t, s� I;M ;3 Reporting ild Taken Fly: Date/Time Reported: Date/Time Occured: '''.stal A.Cavalier 1/15I2018 9:16:39 AM 1/15/2018 8:55:00 AM 77 T.d:+. Reported By: Agency: Phone: N R C USCG -800-424-8802 County: Gaston City: Belmont Area: 13 ,- Address: 253 PLANT ALLEN IC) ZIP Code: EVENT TYPE Type: Ha/Mat /V0 r f r fiL0 '1 -') 1AZr:+.T Event Type: Other S. e D. :'iotion HAZMAT Class: Other /Y 0 .1-e IL( v HAZMAT Mode: Other Event '.)ascription: ' 4 The r ' C forwarded a report concerning an un% own sheen from an unknown source on Lake Wylie. The release i.' r was se':ured and cleanup operations were ::on' . cted.This incident is under investigation. .I � - Dc:itl : 0 Injuries: 7 Evacuation: 0 Radius: 0 Latitude: 00.000000 Longitude: -00.000000 7 'OTIFICATIONS it'.:: Advlsec E'.V ^1NGT: Advised WATER: Advised l ntC.. C:1 5-G.Atchley, NC DHHS, and S. Lew ern. led-cc C'76- -C paged-cc C 29-G.Atchley-cc , C - Cnristyn Fertenbaugh from DEC r'•.;rne call-cc C1°' '/. Lott ack-cc 1/1 f -,1"' '.. 18:32 AM Page 1 of 1 1 of 1 < .: 1/16/2018 8:18 AM Collection System SSO 24-Hour Notification Collection System: Number and Name WQ£S# q "( I Incident Number from BIMS 20170 I `7c4 ()- Incident Reviewed (Date): Incident Action Taken: No Further Action NOV-2017-DV DV-2017- Spill Date fqq 9 /I 7 Time 74, 3 C am/ pm Reported Date ! / // Time oZ 3 3 am/* Reported To SWP Staff or EM Staff N1 - C Reported By t=- Uz4 be+k (7 (-e n Phone (7a) `/ - C y7_ `4( Address of Spill �r l�n Al f e r County 6"'4- iv\ City Cause of Spill spy c,:U ye Ao I 'tvi\ k 0 c Pi/ /o t,J a Total Estimated Gallons WO Est. Gal to Stream ti U G Stream LA I:e &J7 /r Fish Kill: Yes("!Number Species Non-Required Information and other comments relating to SSO incident: -' Response time minutes Zone Map Quad --771, cc ri) 6(c ( tic 5 le lc C O- Aa !L-e vv 5;)-e 1,‘ f C C 4, 4- 5 c Inc (C) r y\ Y(.t1�� � ' + r a_ I'�G. -�r Gr/11 5 t A r' e4 1'll,41 C,1 G1(ll C�. InS�' `I 1,P A00, r) 11I0• ►, k (atco�e. /1. ��. �)u .�l �'J� y�� f�•s� �� ) �O tiP se we i 0(/ Pv' `f ID1,;ocv �Q �h�� �1'5 JC��/i (1C�� � C/\ ,4` r"i /v1-✓�1'l 5 J L,,C' „✓t „�h �, c•l+c� cv`f� f c1 r cc j. cI}? c9 rj 0 (',..� c nc'� (4 r\`f--U 1) MRO-PWS: Clint Cook or Mark Hahn 1 /)-°,//9 (�/�D = 2l 6,./r‘ verbal contact date/time om. PWS Em. Cell Phone 704-6771-4947 '`, } 6' contact date/time i—7 c.�?r �Js..IN, .y f�1cf 4'(^�T r'S Ce)AelPc+t(3 40 vl,.'t f c I( 61 . n/0 c �t/ +(.!5 5! jh5 0`f 2) DHHS: J `Je t b5N v he 0C) 1 cti5c-I`aiie j(5). Alexander County- Keith Rowland (828) 250-3824 contact date/time All other Counties -Valerie Lott (704) 566-2809 9//7 If //c: 20 an contact date/time **If you are unable to reach Keith or Valerie, call the 24/7 On Call Number: 1-888-820-0520 contact date/time Optional DHHS contact(consult with Corey/Andrew before contacting): Brian Combs (919) 546-1823 contact date/time POST PIP ZwmR9VFW`- zr Ih� S[ cc) ce 15 �� 1q%l r11. � l / o TIP S f �t� Co �OfAr'/K�� yvtof ��� s I^ y _ IN vk r�, nut � o 'va t,r ._ ..'� .-r..R .�{ < �►.°Y` '1['frt lC�i:t.' " �r_ _ �•'`xi �.. l - s•-1 w rr- -. Jp -+ t rR „♦��{ + r ,1:., s b+ 1 t r<�; VIA ..'st ♦ v ; er`S r r' , - s tlt �. , fi fl i 3 t 71 If lCtifr,t irYy l� ff If +a r'O; wry♦ ''y rPP �,. r i4 14 _ r;- -. Ilk Iw If 411 le t .. ., ! .. a(!' t . if It .. a ` " W r ,. y fr 41 5 �{ _- , *' •i _ - _ SY .4�]+jE Y�r,T �� .;.. ' fir• r `:J f c tf If. I y. 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R}xtAYS°TYt 4fi'R�.7Is9C '§ � r .-..+r�' Ny , I♦j .t., ..,.r. tip �W t r -,✓ ), .. $ rt +.''s yi : '� e F ,ES A �S+L��' 4 1 r, PIT +wl . e . ;�+')r s•-.,.cr'.. , bra; sa .IiW.W2`Iti� If .aspx?&data... 01g01 '77https://reports.ncem.org/WebEOCNCEMReports/EM43 of 1 10. 41 ( Find I Next - curpv North Carolina Emergency Management \ ..,CCNbniiAYitlN nn.OGH"M,.,/ EM43 Reporting Taken By: Date/Time Reported: Date/Time Occured: C Creighton 12/25/2017 2:33:25 PM 12/24/2017 7.30:25 PM Reported By: Agency: Phone: Elizabeth Glenn Duke Energy 864-647-8833 County: Gaston City: Belmont Area: 13 Street Address: Duke Steam Station on Plant Allen rd ZIP Code: EVENT TYPE Type: Wastewater Wastewater Event Type: Other Event Description: Duke Energy reported a 400 gallon sewage release from a tank due to overflow.Sewage entered Lake Wylie which is a non drinking water source Clean up operations were conducted,no state resources requested. Death: 0 Injuries: 0 Evacuation: 0 Radius: 0 Latitude: 00.000000 Longitude: -00.000000 NOTIFICATIONS Notes: **No notifications needed** 12/29/2017 8:07:39 AM Page 1 of 1 1 of 1 12/29/2017 8:07 AM KE Allen Steam Station Duke Energy ENERGY® 253 Plant Allen Road CAROLINAS Belmont,NC 28012 RECEIVED/NCDENRIDWR January 2, 2018 AN 3 20Us WOROS Mr. Wes Bell MOORESVILLE REGIONAL OFFICE NCDEQ-Mooresville Regional Office Division of Water Resources 610 East Center Avenue Suite 301 Mooresville, NC 28115 Subject: Plant Allen NDPES Permit No. NC0004979 Notification of Wastewater Overflow Dear Mr. Wes Bell: In reference to Part II, Section E.6 of NDPES Permit NC0004979, this letter is the 5-day written notification. On 12/24/17 at approximately 20:30, a construction trailer sanitary holding tank waste system overflowed. The verbal notification was made on 12/25/17 at 14:27 to the DEQ Emergency/Weekend Hotline. The following provides details of the event. On 12/24/17 at approximately 20:30, site operations discovered a holding tank connected to a construction trailer waste system overflowing. Site personnel responded and immediately isolated the flow and began initial investigation. Based on this information the assumption was made a toilet had been running for approximately 58 hours. After considering multiple factors including distance and route from the holding tank to the station drain, available freeboard in the tank, secondary containment capacity, absorption by asphalt and surrounding soil, it was determined a maximum of 483 gallons of wastewater potentially released to Lake Wylie through Outfall-004. Immediate Actions: 1) All flows at the trailer were isolated and the water was shut off. 2) Station operations placed signs on the trailer entrance doors that state the water is out of service, do not operate. 3) Turned off the Lift Station control switch located outside the front of the pump house. 4) Station operations placed white "DANGER DO NOT OPERATE" TAGS to the toilet shutoff valves. 5) No visible discharge was reported from Outfall 004. Corrective Actions: 1) Stanley Environmental Services arrived on site on 12/26/17 to pump out the holding tank and the underground septic tank and to check the associated lift station pump functionality. 2) Lime was spread on asphalt area covering potential flow path. 3) The toilets in the trailer were taken out of service until the staff returns on 1/3/18 and the toilet repaired. This event is currently under evaluation. Appropriate measures will be implemented once the evaluation is completed to ensure a similar event does not reoccur. No SSO reporting form is included due to the overflow originating from a temporary domestic wastewater or septage tank. This letter is signed by Mr. Brandon Garrison, Superintendent of Operations for Allen Station, in lieu of Mr. Brent Dueitt, Allen Station Manager. Mr. Dueitt is out of town and unable to sign. Mr. Garrison has DOA signature authority and documentation paperwork for this signature is attached. If you have any questions associated with this report, please contact Elizabeth Glenn at 980- 373-0530. Sincerely, 7.---;1441‘'‘/Pda4/u4o,. Brandon Garrison Superintendent of Operations CC: Ori Tuvia Brent Dueitt Randy Gantt Kristi McCall UPS Tracking: 1Z X67 601 24 9985 7779 ��S RECEIVED/NCDENR/DWR iOrrGy JA N 9 2018 Allen Steam Station 253 Plant Allen Rd. WQROS Belmont,NC 28012 MOORESVILLE REGIONAL OFFICE 704 829-2587 January 3, 201E WPCSOCC 1618 Mail Service Center Raleigh,North Carolina 27699-1618 Dear Madam/Sir: Please find enclosed the original Water Pollution Control System Operator Designation Forms for Duke Energy LLC, Plant Allen Steam Station, 253 Plant Allen Rd.,Belmont,N.C.28012. Permit number is NC0004979. This establishes the current ORC and Backup ORCs. Should you have any,questions regarding this submittal,please contact Michael R. Gantt at 704-829-2587. Sincerely, jdfit— Michael R.Gantt Lead Environmental Professional Duke Energy LLC Plant Allen Steam Station 253 Plant Allen Rd. Belmont,N.C. 28102 704-829-2587 UPS Tracking: Raleigh: 1Z X67 601 24 9070 9221 Mooresville: 1Z X67 601 24 9094 1210 WA I LK POLLUTION CONTROL SYSTEM OPERATOR DESIGNiNlpCSOCC) NCAC 15A 8G .0201 JAN 9 2018 Press TAB to enter information Permittee Owner/Officer Name: Duke Energy Carolinas, LLC WORos MOORESVILLE REGIONAL OFFI[:F Mailing Address: 253 Plant Allen Rd. Phone: 704 829-2400 City: Belmont State: NC Zip: 28012 Email Address: brent.dueitt@duke-energy.corn Signature: &A/Lg.— 'irtA.A.,j-- Date: I-3, 020 /k` Facility Name: Duke Energy- Plant Allen Steam Station Permit# NC0004979 County: Gaston YOU MUST SUBMIT A SEPARATE FORM FOR EACH TYPE AND CLASSIFICATION OF SYSTEM: Facility Type: PC Facility Grade: II I OPERATOR IN RESPONSIBLE CH4 4iE MSC) Print Full Name: Michael R. Gantt Work Phone: 704 829-2587 Certificate Type: PC Certificate Grade: II Certificate#: 1004850 Email Address: michael.gantt@duke-energy.com Signature: `� Effective Date: /— I_ Lc It "I certify that I agree to my designation as the Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." I BI C PP.P C Print Full Name: Donald L. Scruggs I Work Phone:704 829-2423 Certificate Type: PC Certificate Grade: Certificate#:27892 Email Address: don.scruggs@duke-energy.com Signature: / Effective Date: _3_ a �'�� "I certify that I agree to my designation as a Back-up Operator /ponsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 1SA NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Mail,fax or email WPCSOCC, 1618 Mail Service Center, Fax:919-715 27261;<s,-, L; >: ;;: . .�,7v ORIGINAL to: Raleigh,NC 27699-1618 Mail or Fax Asheville Fayetteville a COPY to: 2090 US Hwy70 Mooresville Raleigh 225 Green St.,Suite 714 610 E.Center Ave.,Suite 301 3800 Barrett Dr. Swannanoa,NC 28778 Fayetteville,NC 28301-5043 Mooresville,NC 28115 486-0707 Raleigh,-5 27609 Fax:828-299-7043 Fax:910- Phone:828-296-4500 Fax:704-663-0040 Fax:91971-4718 Phone:910-433-3300 Phone:704-663-1699 Phone:919-791-4200 Washington Wilmington Winston-Salem 943 Washington Sq.Mail 127 Cardinal Dr. 45 W.Hanes Mall Rd. Washington,NC 27889 Wilmington,NC 28405-2845 Winston-Salem,NC 27105 Fax:252-946-9215 Fax 910-350-2004 Fax:336-776-9797 Phone:252-946-6481 Phone:910-796-7215 Phone:336-776-9800 Revised 42016 WPCSOCC Operator Designation Form(continued) Page Facility Name: Duke Energy-Plant Allen Steam Station Permit#: NC0004979 BACKUP ORC Print Full Name: Robbin M. Jolly _ Work Phone:704 829-2412 Certificate Type: PC Certificate Grade: II Certificate#: 1005232 Email Address: robbin.jolly@dike-energ .com Signature: � Effective Date: /—3-010 y "1 certify that I agree to my designa ' as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." BAM. MP ORC Print Full Name: Brandon R. Shearer Work Phone:704 829-2475 Certificate Type: PC Certificate Grade: Certificate#: 1005082 Email Address: brandon.shearer@duke-energy.com Signature: Effective Date: /— 3-/ "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." BAUM P ORC Print Full Name: Work Phone: Certificate Type: Select Certificate Grade: Select Certificate#: Email Address: Signature: Effective Date: certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." 1 NMI!PAC Print Full Name: Work Phone: Certificate Type: Select Certificate Grade: Select Certificate#: Email Address: Signature: "I certify that I agree to mydesignationEffective Date: os a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibibties of the ORC as set forth in 15A NCAC 08G.0204 and foiling to do so con result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Revised 4/2016 RECEIVED/NCDENRIDWR WATER POLLUTION CONTROL SYSTEM OPERATOR DESIGNATION)FORM ¶\ CSOCC) NCAC 15A 8G .0201 II``�I LL O 1 Press TAB to enter information W!REGS MOORESVILLE REGIONAL OFFICE Permittee Owner/Officer Name: Duke Energy Carolinas, LLC Mailing Address: 253 Plant Allen Rd. Phone: 704 829-2400 City: Belmont State: NC Zip: 28012 Email Address: brent.dueitt@dukke-energy.com Signature: �.�- �� Date: /- 3 - o106 Facility Name: Duke Energy- Plant Allen Steam Station Permit it NC0004979 County: Gaston YOU MUST SUBMIT A SEPARATE FORM FOR EACH TYPE AND CLASSIFICATION OF SYSTEM: Facility Type: WW Facility Grade: II OPERATOR IN RESPONSIBLE CHARGE(ORC) Print Full Name: Michael R. Gantt Work Phone: 704 829-2587 Certificate Type: WW Certificate Grade: II Certificate U: 5969 Email Address: michael.gantt@duke-energy.com Signature: 2fj - Effective Date: / ,. - ) p "I certify that I agree to my designation as the Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." BACKUP ORC Print Full Name: Donald L. Scruggs Work Phone:704 829-2423 Certificate Type: WW Certificate Grade: II Certificate it:10696 Email Address: don.scruggs@duke-energy.com Signature: l)OLb% t .(* ' Effective Date: / 3 / F- "I certify that I agree to my designation as a Back-up Ope ator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC O8G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Mail,fax or email WPCSOCC,1618 Mail Service Center, Fax:919-715-2726 Email:a ORIGINAL to: Raleigh,NC 27699-1618 Mail or Fax Asheville Fayetteville Mooresville Raleigh a COPY to: 2090 US Hwy 70 225 Green St.,Suite 714 610 E.Center Ave.,Suite 301 3800 Barrett Dr. Swannanoa,NC 28778 Fayetteville,NC 28301-5043 Mooresville,NC 28115 Raleigh,NC 27609 Fax:828-299-7043 Fax:910-486-0707 Fax:704-663-6040 Fax:919-571-4718 Phone:828-296-4500 Phone:910-433-3300 Phone:704-663-1699 Phone:919-791-4200 Washington Wilmington Winston-Salem 943 Washington Sq.Mall 127 Cardinal Dr. 45 W.Hanes Mall Rd. Washington,NC 27889 Wilmington,NC 28405-2845 Winston-Salem,NC 27105 Fax:252-946-9215 Fax:910-350-2004 Fax:336-776-9797 Phone:252-946-6481 Phone:910-796-7215 Phone:336-776-9800 Rlevised402016 WPCSOCC Operator Designation Form(continued) Page 2 Facility Name: Duke Energy-Plant Allen Steam Station Permit#: NC0004979 BACKUP ORC Print Full Name: Robbin M. Jolly Work Phone:704 829-2412 Certificate Type: WW Certificate Grade: II Certificate#:6439 Email Address: robbin.jolly@duke-energy.com Signature: / s_,(,� Effective Date: /-3- 20/( "I certify that I agree to my designa ' as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." BACKUP ORC Print Full Name: Brandon R. Shearer Work Phone:704 829-2475 Certificate Type: WW Certificate Grade: I Certificate#:1005605 Email Address: brandon.shearer@duke-energy.com Signature: —_� 1 Effective Date: /— 3-/6 - "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." BACKUP ORC Print Full Name: Work Phone: Certificate Type: Select Certificate Grade: Select Certificate It: Email Address: Signature: Effective Date: "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." BACKUP ORC Print Full Name: Work Phone: Certificate Type: Select Certificate Grade: Select Certificate#: Email Address: Signature: Effective Date: "1 certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Revised4/2016 Paul Draovitch DUKEsenior Vice President NL, ENERGY® Environmental,Health&Safety 526 S.Church Street Mail Code.'EC3XP Charlotte,NC 28202 (980)-373-0408 August 4,2017 l . ;)Ft.:CE- Mr.Jeff Poupart,Section Chief NC Division of Water Resources 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Owner Affiliation and Facility Contacts for North Carolina NPDES Correspondence Duke Energy NPDES Permitted Facilities Dear Mr. Poupart: As discussed with you by Richard Baker and Shannon Langley on July 5, 2017,Duke Energy has recently noted an increased number of documents and correspondence from your agency being directed to the attention of incorrect staff persons for our NPDES permitted facilities. A few recent examples include the annual NPDES inspection report for the Mayo Steam Station and a Notice of Violation for the Cape Fear plant being sent to the Vice President of Harris Nuclear Plant; as well as correspondence for the Allen Steam Station sent to the South Carolina Director of Environmental Policy. In each case,this has led to delays in the permitted facility receiving information and impacts our ability to provide time sensitive responses to the Department of Environmental Quality(DEQ). Duke staff have discussed this situation with DEQ staff in the central and various regional offices. Based on our conversations and a review of information captured in your BIMS system,we believe the best way to address this is with the following included information: • 1. A single name/ownership change form to request that the"owner affiliation"for entities Duke Energy Progress, LLC(DEP)and Duke Energy Carolinas, LLC(DEC) be updated with my contact information. There appear to be numerous obsolete contacts listed as"owner contact persons" in your BIMS database-that field can be updated to include my name and the others removed. 2. The "permit billing contact person"should be updated for all facilities to name Cynthia Winston, Manager,410 S.Wilmington Street, NCRH15, Raleigh NC 27601. She can be reached at (919)546-5538 and cynthia.winston@duke-energy.com. 3. The"facility contact person"for each facility should reflect the Station Manager at the site. A list of current Station Managers for all DEP and DEC facilities is attached to this correspondence. 4. The fields for"permit contact person" and "persons with signatory authority" have been recently updated as part of the e-dmr registration process and appear accurate as of this time. Based on this information, I would envision that general correspondence applicable to more than one Duke Energy facility,such as groundwater information or other programmatic issues, should be directed Mr.Jeff Poupart August 4, 2017 to my attention,while station specific communication should be directed to the Station Manager for the site. Duke Energy will continue to routinely update the DEQ in a timely manner when facility contacts change. If you think it would be helpful,we would be available to meet with your staff to discuss the best way to assure accurate delivery of correspondence. We are providing copies of this letter to each of the regional office supervisors responsible for NPDES permit oversight. If there are any questions relating to this request please contact Anne Pifer at(980)-373-1609 or at anne.pifer@duke-energy.com. Sincer y, r"-- ®ems P I Draovitch Senior Vice President Duke Energy Environment Health and Safety Attachments Cc: Bob Sledge/NCDEQ Jim Gregson/NC DEQ WiRO 1617 Mail Service Center 127 Cardinal Drive Ext. Raleigh, NC 27699-1617 Wilmington, NC 28405 Landon Davidson/NCDEQ ARO Sherri Knight/NCDEQ WSRO 2090 US Highway 70 450 West Hanes Mill Rd,Suite 300 Swannanoa, NC 28778 Winston-Salem, NC 27105 David May/NC DEQ WaRO Trent Allen/NC DEQ FRO 943 Washington Square Mall 225 Green Street,Suite 714 Washington, NC 27889 Fayetteville, NC 28301-5095 Corey Basinger/NC DEQ MRO Danny Smith/NC DEQ RRO 610 East Center Ave,Suite 301 1628 Mail Service Center Mooresville, NC 28115 Raleigh, NC 27699-1628 Bethany Georgoulias Stormwater Program, NCDEQ/DEMLR 1612 Mail Service Center, Raleigh, NC 27699-1612 Anne Pifer/Duke Energy FileNet FACILITY CONTACTS(STATION MANAGERS)FOR DUKE ENERGY FACILITIES-AUGUST 4,2017 NPDES Stormwater NPDES Wastewater General Owner Name Facility Name Station Type Permit Number Permit Number Permit Facility Contact Facility Contact Address Number Duke Energy Carolinas,LLC Allen Coal NCS000546 NC0004979 Brent Dueitt,Station Manager 253 PLANT ALLEN RD,BELMONT NC 28012 Duke Energy Progress,LLC Asheville Coal/CT NC-5000575 NC0000396 Garry A.Whisnant,Station Manager 200 CP&L DRIVE,ASHEVILLE NC 28704 Duke Energy Carolinas,LLC Bear Creek Hydro NCG500124 Preston H.Pierce,General Manager 165 BAD CREEK RD,SALEM SC 29676 Duke Energy Carolinas,LLC Belews Creek Coal NCS000573 NC0024406 Regina)D.Anderson,Station Manager 3195 PINE HALL ROAD,BELEWS CREEK NC 27009 Duke Energy Progress,LLC Blewett Falls Hydro NCG500190 Michael T.Brissie,General Manager 257 DUKE LANE,STANLEY NC 28164 Duke Energy Carolinas,LLC Bridgewater Hydro NCG500102 Michael T.Brissie,General Manager 257 DUKE LANE,STANLEY NC 28164 Duke Energy Progress,LLC Brunswick Nuclear NC5000590 NC0007064 William R.Gideon,Site VP 8470 RIVER RD.SE,SOUTHPORT NC 28461 Duke Energy Carolinas,LLC Bryson Hydro NCG500129 Preston H.Pierce,General Manager 165 BAD CREEK RD,SALEM SC 29676 Duke Energy Carolinas,LLC Buck Coal/CT NC0004774 Henry A.Botkins,Station Manager 1385 DUKEVILLE ROAD,SAUSBURY NC 28146 Duke Energy Progress,LLC Cape Fear Coal/CT NC5000574 NC0003433 Issa J.2arzar,Station Manager 411 FAYETTEVILEL STREET,RALEIGH NC 27601 Duke Energy Carolinas,LLC Cedar Cliff Hydro NCG500125 Preston H.Pierce,General Manager 165 BAD CREEK RD,SALEM SC 29676 Duke Energy Carolinas,LLC Oiffside Coal NC5000571 NC0005088 Dave Barnhardt,Station Manager 573 DUKE POWE ROAD,MOORESBORO NC 28114 Duke Energy Carolinas,LLC Cowans Ford Hydro NCG500139 Michael T.Brissie,General Manager 257 DUKE LANE,STANLEY NC 28164 Duke Energy Carolinas,LLC Dan River Coal/CT NC5000572 NC0003468 Lawrence D.Sparks,Station Manager 864 S EDGEWOOD RD,EDEN NC 27288 Duke Energy Progress,LLC Harris/HEEC Nuclear NC0039586 Benjamin C.Waidrep,Site VP 400 5 TRYON ST,CHARLOTTE NC 28202 Duke Energy Progress,LLC Lee/Wayne County Coal/CC NC0003417 Jeffery D.Hines,Station Manager 1199 BLACK JACK CHURCH RD,GOLDSBORO NC 27530 Duke Energy Carolinas,LLC Lincoln CT NC0080781 Henry A.Botkins,Station Manager 1385 DUKEVILLE ROAD,SAUSBURY NC 28146 Duke Energy Carolinas,LLC Lookout Shoals Hydro NCG500120 Michael T.Brissie,General Manager 257 DUKE LANE,STANLEY NC 28164 Duke Energy Progress,LLC Marshall Hydro NCG500591 Preston H.Pierce,General Manager 165 BAD CREEK RD,SALEM SC 29676 _Duke Energy Carolinas,LLC Marshall Coal NC5000548 NC0004987 Rick R.Roper,Station Manager 8320 EAST NC HWY 150,TERRELL NC28682 Duke Energy Progress,LLC Mayo Coal NCS000580 NC0038377 Tom Copolo,Station Manager 10660 BOSTON ROAD,ROXBORO NC 27574 Duke Energy Carolinas,LLC McGuire Nuclear NCS000020 NC0024392 Steven D.Capps,Site VP 12700 HAGERS FERRY RD,HUNTERSVILLE NC 28087 Duke Energy Carolinas,LLC Mission Hydra NCG500128 Preston H.Pierce,General Manager 165 BAD CREEK RD,SALEM SC 29676 Duke Energy Carolinas,LLC Mountain Island Hydro NCG500131 Michael T.Brissie,General Manager 257 DUKE LANE,STANLEY NC 28164 Duke Energy Carolinas,LLC Nantahala Hydro NCG500136 Preston H.Pierce,General Manager 165 BAD CREEK RD,SALEM SC 29676 Duke Energy Carolinas,LLC Oxford Hydro NCG500119 Michael T.Brissie,General Manager 257 DUKE LANE,STANLEY NC 28164 Duke Energy Carolinas,LLC Rhodhiss Hydro NCG500108 Michael T.Brissie,General Manager 257 DUKE LANE,STANLEY NC 28164 Duke Energy Progress,LLC Richmond County CC NCG500594 Thomas Hanes,Station Manager 198 ENERGY WAY,HAMLET NC 28345 Duke Energy Carolinas,LLC Riverbend Coal/CT NCS000549 NC0004961 Tim Hill,Station Manager 400 S TRYON ST,CHARLOTTE NC 28202 Duke Energy Carolinas,LLC Rockingham CT NC0086665 Lawrence D.Sparks,Station Manager 864 S EDGEWOOD RD,EDEN NC 27288 Duke Energy Progress,LLC Roxboro Coal NC5000581 NC0003425 Jason V.Haynes,Station Manager 1700 DUNNAWAY ROAD,SEMORA NC 27343 Duke Energy Progress,LLC Sutton Coal/CT NC0001422 Jesse E.Huntley,Station Manager 801 SUTTON STEAM PLANT RD,WILMINGTON NC 28401 Duke Energy Carolinas,LLC Tennessee Creek Hydro NCG500123 Preston H.Pierce,General Manager 165 BAD CREEK RD,SALEM SC 29676 Duke Energy Carolinas,LLC Thorpe Hydro NCG500127 Preston H.Pierce,General Manager 165 BAD CREEK RD,SALEM SC 29676 Duke Energy Progress,LLC Tillery Hydro NCG500189 Michael T.Brissie,General Manager 257 DUKE LANE,STANLEY NC 28164 Duke Energy Carolinas,LLC Tuskasegee Hydro NCG500126 Preston H.Pierce,General Manager 165 BAD CREEK RD,SALEM SC 29676 Duke Energy Carolinas,LLC Tuxedo Hydro NCG500110 Michael T.Brissie,General Manager 257 DUKE LANE,STANLEY NC 28164 Duke Energy Progress,LLC Walters Hydro NCG500188 Preston H.Pierce,General Manager 165 BAD CREEK RD,SALEM SC 29676 Duke Energy Progress,LLC Weatherspoon Coal/CT NCS000589 NC0005363 _Thomas Hanes,Station Manager 198 ENERGY WAY,HAMLET NC 28345 Iriz ROY COOPER .j,„:;,,... . MICHAEL S. REGAN S. JAY ZIMMERMAN PERMIT NAME/OWNERSHIP CHANGE FORM I. CURRENT PERMIT INFORMATION: Permit Number: NCOO / / / / or NCG5 / / / / All Duke Energy Progress LLC and Duke Energy Carolinas LLC 1. Facility Name: II. NEW OWNER/NAME INFORMATION: 1. This request for a name change is a result of: a. Change in ownership of property/company b. Name change only X c. Other(please explain):Owner Affiliation contact person 2. New owner's name(name to be put on permit): No change to permit holder 3. New owner's or signing official's name and title: Paul Draovitch, P.E. (Person legally responsible for permit) Senior Vice President, EH&S (Title) 4. Mailing address:526 South Church Street -EC3XP City: Charlotte State: NC Zip Code:28202 Phone: ( )980-373-0408 E-mail address: Paul.Draovitch@duke-energy.com THIS APPLICATION PACKAGE WILL NOT BE ACCEPTED BY THE DIVISION UNLESS ALL OF THE APPLICABLE ITEMS LISTED BELOW ARE INCLUDED WITH THE SUBMITTAL. REQUIRED ITEMS: 1. This completed application form 2. Legal documentation of the transfer of ownership (such as a property deed, articles of incorporation, or sales agreement) [see reverse side of this page for signature requirements] State of North Carolina I Environmental Quality I Water Resources 1617 Mail Service Center I Raleigh,NC 27699-1617 919 807 6300 919-807-6389 FAX hugs://deq.nc.gov/alwut/divisions/water-resources/water-resources-perm its/wastewater-branch/npdes-wastewater-perm its NPDES Name&Ownership Change Page 2 of 2 Applicant's Certification: Paul Draovitch , attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required sus sorting information and attachments are not included, this application package wil se re ,\rne as omplete. 1 nn �o Signature: \G.�\ `" ' Date: 2-IC"I THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION & MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDDRESS: NC DEQ / DWR / NPDES 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Version 7/2016 DUKE ENERGY Allen Steam Station 253 Plant Allen Rd. Belmont, NC 28012 704 829-2587 RECEIVED/NCDENR/DWR JUL 14 2017 WORDS MOORESVILLE REGIONAL OFFICE July 13, 2017 WPCSOCC 1618 Mail Service Center Raleigh, North Carolina 27699-1618 Dear Madam/Sir: Please.find enclosed the original Water Pollution Control System Operator Designation Forms for Duke Energy LLC, Plant Allen Steam Station, 253 Plant Allen Rd., Belmont,N.C.28012. Permit number is NC0004979. This establishes the current ORC and Backup ORCs for both the PC-2 and WW-2 designations. Should you have any questions regarding this submittal,please contact Michael R. Gantt at 704-829-2587. Sincerely, 24/87— Michael R. Gantt Lead Environmental Professional Duke Energy LLC Plant Allen Steam Station 253 Plant Allen Rd. Belmont,N.C. 28102 704-829-2587 UPS Tracking: Raleigh: 1Z X67 601 24 9656 2431 Mooresville: 1Z X67 601 24 9900 3048 RECEIVED/NCDENR/DWR WATER POLLUTION CONTROL SYSTEM OPERATOR DESIGNATION FORM (W�PCS.00C) NCAC 1SA 8G .0201 WQROS Press TAB to enter information MOORESVILLE REGIONAL OFFICE Permittee Owner/Officer Name: Duke Energy Carolinas, LLC Mailing Address: 253 Plant Allen Rd. Phone: 704-829-2400 City: Belmont State: NC Zip: 28012 Email Address: brent.dueitt@duke-energy.com Signature: Date: 4 7— /J.-a2,0 17 Facility Name: Duke Energy- Plant Allen Steam Station Permit# NC0004979 County: Gaston YOU MUST SUBMIT A SEPARATE FORM FOR EACH TYPE AND CLASSIFICATION OF SYSTEM: Facility Type: PC Facility Grade: II OQER.,IqR IN RESPONSLE.J E CHARGE Print Full Name: Michael R. Gantt Work Phone: 704-829-2587 Certificate Type: PC Certificate Grade: II Certificate#: 1004850 Email Address: michael.gantt duke-energy.com Signature: (/f , �V4,17— Effective Date: 1 i‘r "1 certify that I agree to my designation as the Operator in Responsible Charge for the facility noted. I understand and ill abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." BACKUP ORC Print Full Name: Donald L. Scruggs Work Phone:704-829-2423 Certificate Type: PC Certificate Grade: I Certificate#:27892 Email Address: don.scruggs@duke-energy.com Signature: _ �r.,j Effective Date: "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Mail,fax or email WPCSOCC,1618 Mail Service Center, Fax:919-715-2726 ORIGINAL to: Raleigh,NC 27699-1618 Mail or Fax Asheville Fayetteville Mooresville Raleigh a COPY to: 2090 US Hwy 70 225 Green St.,Suite 714 610 E.Center Ave.,Suite 301 3800 Barrett Dr. Swannanoa,NC 28778 Fayetteville,NC 28301-5043 Mooresville,NC 28115 Raleigh,NC 27609 Fax:828-299-7043 Fax:910-486-0707 Fax:704-663-6040 Fax:919-571-4718 Phone:828-296-4500 Phone:910-433-3300 Phone:704-663-1699 Phone:919-791-4200 Washington Wilmington Winston-Salem 943 Washington Sq.Mall 127 Cardinal Dr. 45 W.Hanes Mall Rd. Washington,NC 27889 Wilmington,NC 28405-2845 Winston-Salem,NC 27105 Fax:252-946-9215 Fax:910-350-2004 Fax:336-776-9797 Phone:252-946-6481 Phone:910-796-7215 Phone:336-776-9800 Rerised412016 WPCSOCC Operator Designation Form(continued) Page 2 Facility Name: Duke Energy- Plant Allen Steam Station Permit#: NC0004979 BACKUP ORC Print Full Name: Robbin M. Jolly Work Phone:704-829-2412 Certificate Type: PC Certificate Grade: I Certificate#:27876 Email Address: robbin.j Ily@duke-energy.com Signature: Effective Date: 7 13l17 "I certify that I agree to my designati n as a Back-up Operator in Responsible Charge for the facility noted. l and stand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." BACKUP oflc Print Full Name: Work Phone: Certificate Type: Select Certificate Grade: Select Certificate#: Email Address: Signature: Effective Date: "1 certify that i agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." RAMP ORC Print Full Name: Work Phone: Certificate Type: Select Certificate Grade: Select Certificate#: Email Address: Signature: Effective Date: "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. i understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." BACKUP ORC Print Full Name: Work Phone: Certificate Type: Select Certificate Grade: Select Certificate#: Email Address: Signature: _ Effective Date: certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Revised 4/2016 RECEIVEDINCDENRIDWR WATER POLLUTION CONTROL SYSTEM OPERATOR DESIGNATION FORM (WP.CSC CC)2017 NCAC 15A 8G .0201 Press TAB to enter information WQROS MOORESVILLE REGIONAL OFFICE Permittee Owner/Officer Name: Duke Energy Carolinas, LLC Mailing Address: 253 Plant Allen Rd. Phone: 704-829-2400 City: Belmont State: NC Zip: 28012 Email Address: brent.dueitt@duke-energy.com Signature: 6Date: Q 7- /' n Facility Name: Duke Energy- Plant Allen Steam Station Permit# NC0004979 County: Gaston YOU MUST SUBMIT A SEPARATE FORM FOR EACH TYPE AND CLASSIFICATION OF SYSTEM: Facility Type: WW Facility Grade: II OPERATOR IN RESPONSIBLE CHARGE(ORC) Print Full Name: Michael R. Gantt Work Phone: 704-829-2587 Certificate Type: WW Certificate Grade: II Certificate#: 5969 Email Address: michael.gantt@duke-energy.com Signature: �_..� /< Effective Date: 7 "I certify that I agree to my designation as the Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." BACKUP ORC C Print Full Name: Donald L. Scruggs Work Phone:704-829-2423 Certificate Type: WVV Certificate Grade: II Certificate#:10696 Email Address: don.scruggs@duke-energy.com Signature: � � Effective Date: ? /pi]2 "I certifythat I agree todesignation ✓9my g anon as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Mail,fax or email WPCSOCC,1618 Mail Service Center, Fax:919-715-2726 ORIGINAL to: Raleigh,NC 27699-1618 Mail or Fax Asheville Fayetteville Mooresville Raleigh a COPY to: 2090 US Hwy 70 225 Green St.,Suite 714 610 E.Center Ave.,Suite 301 3800 Barrett Dr. Swannanoa,NC 28778 Fayetteville,NC 28301-5043 Mooresville,NC 28115 Raleigh,NC 27609 Fax:828-299-7043 Fax:910-486-0707 Fax:704-663-6040 Fax:919-571-4718 Phone:828-296-4500 Phone:910-433-3300 Phone:704-663-1699 Phone:919-791-4200 Washington Wilmington Winston-Salem 943 Washington Sq.Mall 127 Cardinal Dr. 45 W.Hanes Mall Rd. Washington,NC 27889 Wilmington,NC 28405-2845 Winston-Salem,NC 27105 Fax:252-946-9215 Fax:910-350-2004 Fax:336-776-9797 Phone:252-946-6481 Phone:910-796-7215 Phone:336-776-9800 Rev; 4/2016 WPCSOCC Operator Designation Form(continued) Page 2 Facility Name: Duke Energy- Plant Allen Steam Station Permit#: NC0004979 BACKUP ORC Print Full Name: Robbin M. Jolly Work Phone:704-829-2412 Certificate Type: WW Certificate Grade: 11 Certificate#:6439 Email Address: robbin.jolly@duke-energy.com Signature: .,_ I ' Effective Date: 7 p "I certify that/agree to my designation •"1:ack-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." B44c wP OFtC Print Full Name: Work Phone: Certificate Type: Select Certificate Grade: Select Certificate#: Email Address: Signature: Effective Date: "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15.4 NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." BAacKUP ORC Print Full Name: Work Phone: Certificate Type: Select Certificate Grade: Select Certificate#: Email Address: Signature: Effective Date: "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." BAP OK Print Full Name: Work Phone: Certificate Type: Select Certificate Grade: Select Certificate#: Email Address: Signature: Effective Date: "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G.0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Revised 4/2016 Allen Steam Station 11111110 prifik, DUKERFr FI1/ED 253 Plant Allen Road Belmont,NC 28012 ''' ENERGY. APR 2 5 2017 7043824761 704 3826240 fax DWR SECTION April 18, 2017 RECEIVEDINCDENR/DWR MAY - 1 2017 North Carolina Department of Environmental Quality Division of Water Resources WQROS MOORESVILLE REGIONAL OFFICE Information Processing Unit 1617 Mail Service Center Raleigh, NC 27699-1617 RE: Duke Energy Carolinas, LLC.—Allen Steam Station March 2017 Groundwater Monitoring Sampling and Analysis Results Duke Energy Carolinas, LLC. (DEC)sampled thirteen groundwater monitoring wells at the Allen Steam Station (NPDES Permit#NC0004979) on March 7, 2017. Attached are two copies of the results on DEQ approved electronic version of Form GW-59CCR. As required by the GW-59CCR form, parameters exceeding the generic standards published at 15A NCAC 02L.0202(g-h) have been bolded. However, per 15A NCAC 02L.0202(b), where naturally occurring substances exceed the generic standards, the appropriate 2L standard shall be the naturally occurring concentration as determined by the Director. All values reported on the attached reports are dependent on the accuracy of approved analytical methods used to measure parameters. Should you have questions regarding this report, please contact Sean DeNeale at (704) 382-4761. I certify, under penalty of law, that this document and all attachments were prepared under my direction .46 or supervision in accordance with a system designed to assure thatqualified properly '1 P Y g personnelP P Y gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the I system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate,and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. Sincerely, P. Brent Dueitt Allen Steam Station General Manager II Carolinas West Duke Cc: Mr. Ed Sullivan—EC13K Mr.Sean DeNeale—EC13K Mr. Randy Gantt—Allen Steam Station Attachments r. • • IF' F.rr r • • • • • 6:. �,1fa „, DUKE 253 Plant Allen Rd NIC `” ENERGY. Belmont NC 28012 704 829-2400 704 806 2011 Brent Dueitt©duke energy con) Sep. 28, 2016 RECEIVED/NCDENR/DWR Mr. Tom Belnick IAN 3 '11 Division of Water Resources WQ Permitting Section - NPDES WQROS 1617 Mail Service Center MOORESVILLE REGIONAL OFFICE Raleigh, NC 27699-1617 Subject: Delegations of authority for Duke Energy Carolinas, LLC Allen Steam Station NPDES Correspondence Dear Mr. Belnick: Allen Steam Station submits this correspondence to update the duly authorized representatives ("Delegated Authorities")for Allen Steam Station. Please note that Matt Farabaugh - Superintendent Operations should be removed as a duly authorized representative for Allen and Brandon R. Garrison—Superintendent of Operations and Kristi C. McCall—Superintendent of Maintenance/Tech Team Manager should be added as my delegated authorities to sign NPDES-related correspondence. Shannon Todd shall remain as a delegated authority for Allen Steam Station. Do not hesitate to contact Randy Gantt at 704 829-2587 or Michael.GanttCa?duke-energy.corn if you have questions or need additional information. Sincerely, .S.j—AkAdCe— Brent Dueitt Plant Manager CC: Randy Gantt Brandon Garrison Kristi McCall Melanie Gardner GROUNDWATER QUALITY MONITORING DEPARTMENT OF ENVIRONMENTALQUAUTY COMPLIANCE REPORT FORM and• DIVISION OF WATER QUALITY-INFORMATION PROCESSING UNIT --. ' 1617 MAIL SERVICE CENTER,RALEIGH,NC 27699-1617 Phone:(919)733-3221 Ill FACILITY INFORMATION Please Print Clearly or Type Facility Name: Allen Steam Station Permit Type: NPDES Expiration Date: 5/31/2015 Permit Name(if different): Duke Energy Carolinas,LLC PERMIT Number: NC0004979 Facility Address: 253 Piant Allen Road (Street) TYPE OF PERMITTED OPERATION BEING MONITORED Ash Impoundment Groundwater Belmont I NC I 28012 I County Gaston (City) (State) (Zip) Contact Person: Sean DeNeaie Telephone# I 704-382-4761 Well Location/Site Name: Allen Ash Basin No.of wells to be sampled: I 13 (from Permit) Well ID Number(From Permit) Units AB-1R AB-45 AB-4D AB-11D AB-12S AB-12D AB-135 AB-13D AB-14D AB-95* AB-9D* AB-10S* AB-10D* MW- MW- MW- MW- MW- Well Depth [ft below land surface] ft 70.89 22.38 49.99 20.53 23.58 96.53 21.97 72.20 29.45 21.01 115.23 18.41 62.44 Measuring Point(toc)[ft above land surface] ft 2.29 2.52 2.19 2 68 2.05 2.04 2.74 2.65 2.44 2.19 2.35 2.44 2.56 Well Diameter in 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 Screen Top [ft below land surface] ft 60.89 7.38 44.99 15.53 8.58 91.53 6.97 67.20 24.45 6.01 110.23 3.41 57.44 Screen Bottom [ft below land surface] ft 70.89 22.38 49.99 20.53 23.58 96.53 21.97 72.20 29.45 21.01 115.23 18.41 62.44 Relative Measuring Point Elevation ft 675.86 650.46 649.17 618.07 651.69 651.75 648.72 648.54 641.80 582.73 582.72 575.05 574.97 58(t1 r,r tTa • ' k t 1r�.r-rt.f S: . .. . . . . .... CHECK IF DRY WELL AT TIME OF SAMPLING 0 oRy ❑DRY ❑ DRY ❑ DRY ❑ DRy 0 oar �❑ DRY d DRY [] DRY ❑ DRY ❑ DRY ❑DRY n DRY ❑ DRY D DRY ❑ DRY ❑ DRY ❑ DRY i 15A-2L Units AB-1R AB-4S AB-4D AB-11D AB-125 AB-12D AB-13S AB-13D AB-14D AB-9S' AB-9D* A13-10S' AB-10D* MW- MW- MW- MW- MW- Sample Date 03/07/2017 03/07/2017 03/07/2017 03/07/2017 03/07/2017 03/07/2017 03/07/2017 03/07/2017 03/07/2017 03/07/2017 03/07/2017 03/07/2017 03/07/2017 Volume of Water pumped/bailed gal 1.40 5.50 15.65 4.05_ 5.05 28.30 7.75 0.85 8.10 5.75 2.30 3.15 5.90 Temperature(00010) deg.C 16.2 16.4 16.3 14.9 15.4 15.7 16.8 17.0 16.8 18.2 18.1 16.1 16.1 Odor(00085) None None None None None None None None None None None None None Appearance Normal Normal Normal Normal Normal Normal Normal Turbid_ Normal Normal Normal Normal Normal Turbidity(82078) NTU 1.65 10.9 1.98 2.39 9.7 2.56 1.98 80 15.7 8.48 3.29 2.28 8.01 Dissolved Oxygen(00300) mg/L 8.02 1.02 3.8 0 2.43 5 1 2.1_ 2.97 0 0 0 0 Oxidation Reduction Potential(00090) mV 357 402 531 524 561 522 390 321 537 183 273 260 272 Specific Cond-field(00094) umhos/cm 633.8 140.6 131.8_ 119.1_ 25.8 166.3 108.9 147.7 155.2 232.6 262.9 192.2 162.6 Water Level[ft below measuring pt.](82546) ft 54.26 11.02 9.83_ 6.94 12.56_ 11.94 9.75_ 9.78 14.56 11.53 13.43 8.03 8.04 pH-field(00400) 6.5-8.5 SU 6.2 6.0 6.0 5.9 5.0 6.41 5.6 6.2 5.3 6.3 6.7 6.1 6.2 Laboratory Name Duke Energy Analytical Laboratory Certification# Samples for metals were collected unfiltered: 0' Yes 0 No Sample Analysis Date March 8-16,2017 NC DENR#248 and field acidified: D Yes 0 No IMAC' 15A-2L Units AB-1R AB-45 AB-4D AB-11D AB-12S AB-12D AB-13S AB-13D AB-14D AB-9S* AB-9D* AB-10S* AB-10D* MW- MW- MW- MW- MW- TDS-Total Diss.Solids(70300) -- 500 mg/I 460 73 110 93_ 26 120 89 120 100 110 190 110 150 Cl-Chloride(00940) -- 250 mg/I 1.1 4.9 5.7 6 3.1 5.2 11 11 9.7 9.4 8 15 7.8 As-Arsenic(01002) --- 10 ug/I <1 <1 <1 <1 <1 <1 <1 <i <i <1 <1 <1 <1 SO4-Sulfate(00945) -- 250 mg/I 270_ 13 3.1 0.41 <0.1 5.3 1.1 0.57 29 37 47 19 25 Nitrate(NO3)as N(00620) --- 10 mg/I 0.13 1.4 2.4 0.05 0.08 2.3 2.4 2.4 2.9 <0.023 0.05 0.05 <0.023 Cd-Cadmium(01027) --- 2 ug/I <1 <1 <1 <1 <1 <1 <1 <1 <1 <1, <1 <1 <1 Cr-Chromium(01034) --- 10 ug/I 5 <5 6 <5 <5 <5 <5 6 <5 <5 <5 <5 <5 Cu-Copper(01042) --- 1 mg/I <0.005 <0.005 0.015 <0.005 <0.005 <0.005 <0.005 0.012 0.056 <0.005 <0.005 <0.005 <0.005 Fe-Iron(01045) --- 300 ug/I 41 540 13 25 353 56 51 3780 506 5340 128 70 376 Hg-Mercury(71900) --- 1 ug/I <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 Mn-Manganese(01055) --- SO ug/I <5 27 <5 <5 42 <5 21 73 23 10400 12 684 17 Ni-Nickel(01067) --- 100 ug/I <5 <5 <5 <5 <5 <5 <5 5 35 <5 <5 <5 <5 Pb-Lead(01051) --- 15 ug/I <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 Zn-Zinc(01092) 1 mg/I <o.00I <0.005 0.01 <0.005 0.005 <0.005 0.031 0.011 0.006 <0.005 <0.005 <0.005 <0.005 Ba-Barium(01007) -- 700 ug/I 52 31 30 43 40 50 42 85 72 183 28 62 39 B-Boron(01022) --- 700 ug/I <50 <50 <50 <50 <50 <50 <50 <50 161 759 567 <50 <50 TI-Thallium(01059) 0.2 NE ug/I <0.2(B3) <0.2(B3) <0.2(B3) <0.2(B3) <0.2(B3) <0.2(B3) <0.2(B3) <0.2(B3) <0.2(B3) <0.2(83) <0.2(B3) <0.2(B3) <0.2(83) Sb-Antimony(01097) 1 NE ug/I <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 Se-Selenium(01147) --- 20 ug/I 2.94 <1 <1 <1 <1 <1 <1 <1, <1 <1 1.98 <1 <1 Alkalinity-(00410) NE mg/I 47.2 40.4 42.8 50 5.3 63.6 23.9 48.1 14.1 55 66.3 51.6 40.8 Al-Aluminum(01105) --- NE ug/I 55 587 12 32 407 55 90 3720_ 818` 67 114 63 598 Be-Beryllium(01012) 4 NE ug/I <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 HCO3-Bicarbonate(00440) --- NE mg/I 47.2 40.4 42.8 50 5.3 63.6 23.9 48.1 14.1 55 66.3 51.6 40.8 Ca-Calcium(00916) -- NE mg/1 86.3(M4) 9.93 12.5 9.62 0.197 18.4 8.07 15.4, 4.8 12 29.1 15.6 16.4 CO3-Carbonate(00445) -- NE mg/I <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 Co-Cobalt(01037) 1 NE ug/I _ <1 <1 <1 <1 <1 <1 <1 1.72 3.6_ 8.1_ <1 1.69 <1 Mg-Magnesium(00927) _ --- NE mg/I 21.2 5.46 3.45 3.35 1.09 4.74 3.47 4.88 2.14 6.55 6.63 6.94 3.92 Mo-Molybdenum(01062) --- NE ug/I <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 K-Potassium(00937) --- NE mg/I 2.55 5.31 1.47 • 2.54 0.853 2.46 1.26 2.75 1.52 1.02 2.23 1.8 1.53 Na-Sodium(82035) --- NE mg/I 9.64 6.46 7.46 8.88 2.4 8.05 6.41 9.88 21.5 11.6 11.9 12.3 9.69 TSS-Total Susp.Solids(70031) --- NE mg/I <5 <5 <5 <5 11 <5 <5 52 19 <5 <5 <5 <5 V-Vanadium(01087) 0.3 _ NE ug/I 2.07 1.47 4.45 1.71 0.773 3.58 0.899 15.6 1.57 <0.3 7.02 0.375 5.84 Sr-Strontium(01082) --- NE mg/I 0.632 0.046 0.178 0.121 <0.005 0.193 0.063 0.215 0.067 0.147 0.321 0.214 0.198 Turbidity is field analyzed for information use only NE-Not Established BOLD values equal or exceed the corresponding 2L standard Notes:Note See attached sheet for data flag descripbors I certify that,to the best of my knowledge and belief,the information submitted in this report is true,accurate,and complete,and that the laboratory analytical data was produced using approved methods of analysis by a DWQ-certified laboratory.,.lam aware that there are significant penalties for submitting false information,including the possibility of fines and imprisonment for knowing violations. i . il P.Brent Dueitt/GM II Carolinas West/Plant Allen it • ,Mr 47 '/ D^ / Permittee(or Authorized Agent)Name and Title-Please print or type Signature of Permittee .r Authorized Agent) Date GW-S9CCR 09/2015 1-The IMACs were issued in 2010,2011,and 2012;however NCDEQ has not established 'Well located inside of compliance boundary a 2L for these constituents as described in i5A NCAC 02L.0202(c).For this reason, IMACs noted on the report are for reference only. ,111 GROUNDWATER QUALITY MONITORING Mail o 'n I DEPARTMENT OF ENVIRONMENTAL QUALITY COMPLIANCE REPORT FORM and o: DIVISION OF WATER QUALITY-INFORMATION PROCESSING UNIT 1617 MAIL SERVICE CENTER,RALEIGH,NC 27699-1617 Phone:(919)733-3221 FACIUTY INFORMATION Please Print Clearly or Type Facility Name: Allen Steam Station Permit Type: NPDES Expiration Date: 5/31/2015 I Permit Name(if different): Duke Energy Carolinas,LLC PERMIT Number: NC0004979 Facility Address: 253 Plant Allen Road I (Street) TYPE OF PERMITTED OPERATION BEING MONITORED Ash Impoundment Groundwater Belmont I NC I 28012 County Gaston (City) (State) (Zip) Contact Person: Sean DeNeale Telephone# 704-382-4761 Well Location/Site Name: Allen Ash Basin No.of wells to be sampled: I 13 (from Permit) March 2017 Monitoring Event Qualifiers: B3 Target analyte was detected in Continuing Calibration Blank(CCB)at a concentration greater than 1/2 the reporting limit,but less than the reporting limit. M4 The spike recovery value was unusable since the analyte concentration in the sample was disproportionate to the spike level.The associated Laboratory Control Spike recovery was acceptable DWRDivision of Water Resources Submitter Change Request Form— (Add update users) North Carolina Electronic Discharge Monitoring Report System EDMR registered Owners may use this form to add or update eDMR users to the NCDWR's Electronic Discharge Monitoring Report system. if the Organization is not currently registered for eDMR,then the Owner or designated Responsible Official will need to complete the required eDMR Registration Form (available from the eDMR website)and submit it to the NCDWR eDMR Administrator at the address below. Ttpe of Request(please select): X Add Submitter Permissions: (See Section B) Update Submitter Permissions: (See Section B) To add or update eDMR user permissions,please provide the following information: Section A: Owner Information NPDES Permit Number: NC0004979 Owner/Organization Name: Duke Energy Carolinas LLC Responsible Official (as identified in accordance with 40(1 K/22 Z?) Brent Dueitt Street Address: 253 Plant Allen Road City: Belmont State/Zip Code: NC 28012 Telephone number: ( 704 ) 829-2400 E-mail address: Brent.Dueitt@Duke-Energy.com Section B: Activate New Submitter or Update Existing User Please complete the Submitter User Details on page 2 for the individuals who will need Submitter permissions or to update Submitter details,such as adding additional permits,to an existing user. Submitter permissions can only be assigned by the NCDWR eDMR Administrator. Note: The Owner and Facility Administrator can deactivate or delete eDMR user permissions for any individual within its organization, including Submitter permissions. The Submitter is equivalent to the individual who sizns the certification statement on the back of the Discharge Monitoring Report. The Submitter must be an individual with delegated signatory authority for the Owner/Organization. if individuals other than the Responsible Official for the Owner have been delegated signatory authority, the Division of Water Resources must be notified in writing of such delegations. A delegation of authority form is available from the eDMR website. In addition to the User Details, please specify the NPDES permit(s)that each user will be associated with for eDMR submittal. Should additional space be needed for users and/or permits,please make additional copies of the Submitter User Details page and complete as needed. NCDWR eDMR Submitter Change Request Form-ver.1.0 Page 1 -- Submitter User Details Permit No.(s): NC0004979 l I First Name: Brandon Middle Name: R Last Name: Garrison Phone Number: (704 ) 829_2426 : Email: Brandon.Garrison@duke-energy.com User ID: (Assigned br NCDWR eDMR Administrator)_ Select Request In Add User Permission Type: 0 Update User Permission Add/Update User Permission as of(Date): Submitter User Details Permit No.(s): NC0004979 I I I I First Name: Kristi Middle Name: C t Last Name: McCall Phone Number: ( 704 )829-2434 Email: Kristi.McCall@duke-energy.com User ID: (Assigned by NCDWR eDMR Administrator) Select Request ® Add User Permission Type: 0 Update User Permission Add/Update User Permission as of(Date): Submitter User Details Permit No.(s): I 1 I First Name: I Middle Name: Last Name: Phone Number: ( ) Email: User ID: (Assigned by NCDWR eDMR Administrator) Select Request 0 Add User Permission Type: 0 Update User Permission Add/Update User Permission as of(Date): NCDWR eDMR Submitter Change Request Form—ver.1.0 Page 2 Responsible Official Authorization The Responsible Official,as identified in accordance with 40 C.'FR 122.22, is the appropriate individual with the authority to sign reports for the organization. I. Brent Dueitt (printed name),have the authority to make this request for Duke Energy Carolinas LLC/Allen Steam Station (Owner Organization Name). 1 request the NCDWR add or update the eDMR Submitter user permission(s)as indicated above on the Submitter User Details page. i3v hi_ ,L6:A.t..A4_, Station Manager '7 c ' - /6 Owner/Responsible Official Signature Title Date Please return the completed form to the NCDWR eDMR Administrator via: Fax: or E-mail: or Mail to: (919)807-6498 eDMRadmin a ncdenr.wov Information Processing Unit Attn: eDMR Registration 1617 Mail Service Center Raleigh,NC 27699-1617 NCDWR eDMR Submitter Change Request Form-ver.1.0 Page 3 •l RECEIVED/NCDENR/DW DUKE EHS R CCP Environmental Programs ENERGY® Duke Energy { 2 9 [i 16 526 South Church Street Charlotte, NC 28202 WQROS MOORESVILLE REGIONAL OFFICE Mailing Address: EC13K/P.O.Box 1006 Charlotte,NC 28201-1006 28 April 2016 Mr. Sergei Chernikov North Carolina Division of Water Resources 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Notification of Potential New Areas of Wetness (AOW) at Allen Steam Station Dear Mr. Chernikov, On 25 April 2016, three potential new AOWs were detected at Allen Steam Station. The tentative names and approximate coordinates of the potential AOWs are given below: S-08C 35.178110°, -81.006350° S-11 35.180800°, -81.006140° S-12 35.180973°, -81.006190°. Initial field observations indicate that these potential AOWs cannot be sampled according to our sampling method. Further evaluation of these potential AOWs will be performed. Should you have any questions regarding this submittal or require additional information, please contact Ross Hartfield at 980-373-6583 or at ross.hartfield@duke-energy.com. Sincerely, J r my . Pruett, PE Manager of EHS CCP Permitting & Compliance NCDEQ cc: Corey Basinger, Mooresville Regional Office Duke cc: Ross Hartfield, Richard Baker, Scott Harris, Randy Gantt, Mary Parlemon UPS Tracking: 1Z2124560194021121 1Z2124560193537737 • , ROY COOPER i Governor mod ; MICHAEL S. REGAN Secretary VaterResources S JAY ZIMMERMAN ENVIRONMENTAL QUALITY Director March 24, 2017 E �L e--- Mr.-13r-ertt—Dtreitt, General Manager II Regional Stations Duke Energy Carolinas. LLC 253 Plant Allen Road Belmont, NC 28012 Subject: Compliance Evaluation Inspection Duke Energy Allen Steam Station NPDES Permit No. NC0085588 Li In County Dear Mr. Dueitt: Enclosed is a copy of the Compliance Evaluation Inspection for the inspection conducted at the subject facility on March 22, 2017, by Ori Tuvia and Brandy Costner. Michael Gantt's cooperation during the site visit was much appreciated. Please advise the staff involved with this NPDES Permit by forwarding a copy of the enclosed report. As was discussed during the inspection, DMRs must indicate all certified labs used for the sampling done for that month's DMR. The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact Ori Tuvia at (704) 235-2190, or at ori.tuvia@ncdenr.gov. Sincerely, Ori Tuvia, Environmental Engineer Mooresville Regional Office Division of Water Resources, DEQ Cc: NPDES Unit Gaston County Health Department MRO Files Mooresville Regional Office Location:610 East Center Ave.,Suite 301 Mooresville,NC 28115 Phone:(704)663-1699\Fax:(704)663-60401 Customer Service:1-877-623-6748 Will11111111..- United States Environmental Protection Agency Form Approved. tl"iA Washington.D.0 20460 OMB No.2040-0057 Water_Gonipliance Inspection Report Approval expires 8-31`98_ Section A:National Data System Coding(i.e.,PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 !ti r 2 I5 I 3 I NO3004979 111 121 17/03/22 117 18(r l 19 Ls r 201 I 211 1 1 1 1 1 I I I I II 1 i i I I t l l I I I I I 1 1 1 1 1 1 1 1 I I I1 1 1 1 1 1 (� Inspection Work Days Facfity Self-Monitoring Evaluation Rating B1 QA Reserved 6711.0" 701 l-e 1 i 71 I Lu 1 72 L--N 73 rI I 174 751 1 1 1 1 1 1 1' Section B.Faciityy Data ' Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 10:05AM 17/03/22 11/03/01 Plant Allen Steam Station 253 Plant Men Rd Exit Time/Date Permit Expiration Date Belmont NC 28012 02:00PM 17/03/22 15/05/31 Name(s)of Onsite Representative(s)lTitles(s)/Phone and Fax Nurnber(s) Other Facility Data 11/ Mfichael R Gantt/ORC/704-829-2587/ Name,Address of Responsible Official/Title/Phone and Fax Number Contacted Allen Stowe,526 S Chruch St Charlotte NC 282011002!/704-382-4309/7043829840 No Section C:Areas Evaluated During Inspection(Check only those areas evaluated) Permit II Flow Measurement Operations&Maintenance 111 Records/Reports II Self-Monitoring Program II Sludge Handling Disposal II Facility Site Review II Effluent/Receiving Waters Laboratory Section D:Summary of Findng/Comments(Mach additional sheets of narrative and checklists as necessary) (See attachment summary) • Name(s)and Signature(s)of Inspector(s) Agency/Office/Phone and Fax Numbers Date Oil A Tuvia MRO WQ/R04-663-1699/ V214 1201, Signature of Management Q A eviewer Agency/Office/Phone and Fax Numbers Date Andrew Pitner i MRO WO.//704-863-1699 Ext.21 '24..Z - t] EPA Form 3560-3(Rev 9-94)Previous editions are obsolete. Page# 1 NPDES yNnrolday Inspection Type 1 31 NC0004979 Ill 121 17/03/22 117 18 I„I Section D:Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) Brandy Costner was a secondary inspector Page# 2 111.11111.11W- Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 03/22/2017 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new • ❑ ❑ ❑ application? Is the facility as described in the permit? MO ❑ ❑ #Are there any special conditions for the permit? U 0 0 0 Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? • ❑ ❑ ❑ Comment: The Division received the permit renewal package on 10/15/2014. No chlorination is added to Outfalls 001, 003,and 004 Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ❑ ❑ Is all required information readily available, complete and current? ■ ❑ ❑ ❑ Are all records maintained for 3 years(lab. reg. required 5 years)? U ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ■ ❑ ❑ ❑ Is the chain-of-custody complete? • ❑ ❑ ❑ Dates,times and location of sampling • Name of individual performing the sampling S Results of analysis and calibration • Dates of analysis • Name of person performing analyses • Transported COCs U Are DMRs complete:do they include all permit parameters? ■ ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWG)? ❑ 0 • ❑ (If the facility is=or>5 MGD permitted flow)Do they operate 24/7 with a certified operator 0 0 II 0 on each shift? Is the ORC visitation log available and current? ■ 0 0 0 Is the ORC certified at grade equal to or higher than the facility classification? • ❑ 0 ❑ Is the backup operator certified at one grade less or greater than the facility classification? • ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? • ❑ 0 0 Facility has copy of previous year's Annual Report on file for review? ❑ ❑ � ❑ Comment: The records reviewed during the inspection were organized and well maintained. DMRs, COCs,ORC logs and calibration Togs were reviewed for the period February 2016 through January 2017. No limit violations were reported and all monitoring frequencies were correct. ORC must indicate on future DMRs all certified labs used for the sampling done for that months DMR. Page# 3 Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 03/22/2017 Inspection Type. Compliance Evaluation La oratory _._._. . • Yes Na NA NE Are field parameters performed by certified personnel or laboratory? • 0 0 0 Are all other parameters(excluding field parameters)performed by a certified lab? III 0 0 0 #Is the facility using a contract lab? • 0 0 0 #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees • 0 0 ❑ Celsius)? Incubator(Fecal Coliform)set to 44.5 degrees Celsius+/-0.2 degrees? ❑ 0 II 0 Incubator MOD)set to 20.0 degrees Celsius+1-1.0 degrees? ❑ 0 I 0 Comment: The facility is certified to perform on-site field analyses(pH and temperature)under laboratory certification#5134. The remaining permit-required effluent analyses are performed by Duke Energy's Environmental Services Laboratory(Certification#248)and the contracted services of Prism Labs(low level mercury)and ETS, Inc. (toxicity). Influent Sampling Yes No NA NE #Is composite sampling flow proportional? ❑ ❑ • ❑ Is sample collected above side streams? • 0 0 ❑ Is proper volume collected? • 0 0 0 Is the tubing clean? 0 0 0 #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees ❑ ❑ ■ ❑ Celsius)? Is sampling performed according to the permit? t 0 0 0 Comment: The subject permit requires grab samples at the internal Outfall 005(FGD treatment system effluent)prior to entering the ash basin. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? 0 0 • ❑ Is sample collected below all treatment units? II 0 0 0 Is proper volume collected? • 0 ❑ 0 Is the tubing clean? 0 0 • 0 #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees ❑ 0 II 0 Celsius)? Is the facility sampling performed as required by the permit(frequency,sampling type U 0 0 0 representative)? Comment: The subiect permit requires effluent grab samples. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ 0 0 0 Page# 4 Permit: NC0004979 Owner-Facility: Plant Alien Steam Station Inspection Date: 0 3122/201 7 Inspection Type Compiance Evaluation Operations & Maintenance Yes No NA NE Does the facility analyze process control parameters,for ex: MLSS, MCRT,Settleable 0 ❑ II 0 Solids,pH,DO,Sludge Judge,and other that are applicable? Comment: The facility was not generating electricity at the time of the inspection. The ash basin and FGD wastewater treatment system(WWTS)appeared to be properly operated and well maintained. The FGD WWTS is connected to a computer monitoring system to assist the on-site staff in the operation of the treatment units/processes. Equalization Basins Yes No NA NE Is the basin aerated? ❑ ❑ • ❑ Is the basin free of bypass lines or structures to the natural environment? • ❑ 0 0 Is the basin free of excessive grease? • ❑ ❑ ❑ Are all pumps present? e ❑ 0 ❑ Are all pumps operable? • ❑ ❑ Are float controls operable? • 0 0 0 Are audible and visual alarms operable? ❑ ❑ • 0 #Is basin size/volume adequate? • ❑ 0 0 Comment: Chemical Feed Yes No NA NE Is containment adequate? • ❑ ❑ ❑ Is storage adequate? ❑ ❑ Are backup pumps available? • 0 0 0 Is the site free of excessive leaking? ■ ❑ ❑ ❑ Comment: Emergency response plan, including the chemical feed storage,was last updated on 2/28/2017 Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? • 0 0 ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? U ❑ ❑ ❑ Are weirs level? • 0 0 ❑ Is the site free of weir blockage? • 0 0 0 Is the site free of evidence of short-circuiting? • 0 0 0 Is scum removal adequate? 0 0 ❑ Is the site free of excessive floating sludge? • ❑ 0 ❑ Is the drive unit operational? • ❑ ❑ 0 Page# 5 Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 03/22/2017 Inspection Type Compliance Evaluation Secondary Clarifier Yes No NA NE Is the return rate acceptable(low turbulence)? • ❑ ❑ ❑ Is the overflow clear of excessive solids/pin floc? ■ ❑ ❑ ❑ Is the sludge blanket level acceptable?(Approximately' of the sidewall depth) • ❑ ❑ ❑ Comment: Flow Measurement- Influent Yes No NA NE #Is flow meter used for reporting? • ❑ ❑ ❑ Is flow meter calibrated annually? MO ❑ ❑ Is the flow meter operational? III ❑ ❑ ❑ (If units are separated)Does the chart recorder match the flow meter? ❑ ❑ II ❑ Comment: The FGD WWTS effluent is measured by an in-line flow meter. The flow meter is calibrated/verified annually and was calibrated/verified on 3/23/2016 by the on-site wastewater staff. Solids Handling Equipment Yes No NA NE Is the equipment operational? • ❑ ❑ ❑ Is the chemical feed equipment operational? • ❑ ❑ ❑ Is storage adequate? • ❑ ❑ ❑ Is the site free of high level of solids in filtrate from filter presses or vacuum filters? ❑ ❑ ❑ • Is the site free of sludge buildup on belts and/or rollers of filter press? ❑ ❑ ❑ � Is the site free of excessive moisture in belt filter press sludge cake? ❑ ❑ ❑ U The facility has an approved sludge management plan? • ❑ ❑ Cl Comment: The FGO WWTS is equipped with three operational fitter presses: however,these units were not in service at the time of the inspection. The dewatered sludge is transported to the on-site landfill equipped with a liner and leachate collection system. • The dry ash and sluiced ash (removed from the ash basin treatment system)are also disposed into the on-site landfill.The gypsum material from the FGD system is reused by an outside company(National Gypsum)in the dry wall market. Flow Measurement- Effluent Yes No NA NE #Is flow meter used for reporting? ❑ ❑ • ❑ Is flow meter calibrated annually? ❑ EMI ❑ Is the flow meter operational? ❑ ❑ ■ ❑ (If units are separated)Does the chart recorder match the flow meter? ❑ ❑ • ❑ Page# 6 PillF111111"-- Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 03/22/201 T Inspection Type: Compliance Evaluation Flow Measurement -Effluent Yes No NA NE Comment: Flow measurements for Outfalls 001,003,and 004 are based on pump curves/logs. Outfall 002 discharges are measured by a staff quage/ultrasonic level indicator and weir. The ORC verifies the Outfall 002 flow measurement system annually. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? I ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ❑ Comment: No discharges were observed from Outfalls 002A,0028,and 005(internal)at the time of the inspection. The effluents from Outfalls 001,002, 003, and 004 effluents were clear with no floatable solids or foam. The receiving stream did not appear to be negatively impacted. Page# 7 Allen Steam Station IP o DUKE 253 Plant Allen Road ::: 80.2 2 Ai Ir ENERGY, 704 382 6240 fax RECEIVED/NCDENR/OWR August 17, 2016 A()I, 2 9 2016 tf CFII/ED wcaROS North Carolina Department of EnvironmentaQ� t MOORESVILLE REGIONAL OFFICE Division of Water Resources ' 20�6 Information Processing 1617 Mail Service Center ON fNFORMA ONR ESSINGUNIT Raleigh, NC 27699-1617 RE: Duke Energy Carolinas, LLC.—Allen Steam Station July 2016 Groundwater Monitoring Sampling and Analysis Results Duke Energy Carolinas, LLC. (DEC) sampled thirteen groundwater monitoring wells at the Allen Steam Station (NPDES Permit#NC0004979) on July 7, 2016. Attached are two copies of the results on DEQ approved electronic version of Form GW-59CCR. As required by the GW-59CCR form, parameters exceeding the generic standards published at 15A NCAC 02L.0202(g-h) have been bolded. ,(g ) per 15A NCAC 02L.0202(b), where naturally occurring substances exceed the generic standards, the appropriate 2L standard shall be the naturally occurring concentration as determined by the Director. All values reported on the attached reports are dependent on the accuracy of approved analytical methods used to measure parameters. Should you have questions regarding this report, please contact Sean DeNeale at(704) 382-4761. I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. Sincerely, 6,.....g 6,,,,,,3--0-- ';,:... ,_� P. P. Brent Dueitt Allen Steam Station General Manager II Carolinas West GROUNDWATER QUALITY MONITORINGprr DEPARTMENT OFENYIItONMENTALQUALtTY COMPLIANCE REPORT FORM and, rto;:- ,. DIVISION OF WATER QUALITY-INFORMATION PROCESSING UNIT , �; 1617 MAIL SERVICE CENTER,RALEIGH,NC 27699-1617 Phone:(919)733-3221 FACILITY INFORMATION Please Print dearly or Type Facility Name: Allen Steam Station Permit Type: NPDES Expiration Date: 5/31/2015 .4114111141 Permit ame(if different): Duke Energy Carolinas,LLC PERMIT Number: NC0004979 RECEIVEDMCDENR/DWF{ Facility Address: 253 Plant Allen Road (Street) TYPE OF PERMITTED OPERATION BEING MONITORED Ash Impoundment Groundwater Belmont I NC 1 28012 I County Gaston A U G 2 9 2316 IC,q (Statei (2,p) Contact Person Sean DeNeale Telephones I 704-382-4761 WORDS Well Location/Site Name: Allen Ash Basin No.of wells to be sampled: I 13 (tram Permltj MOORESVILLE RENAL OFFICE Monitoring Well Construction Information Well ID Number(From Permit) Units AB-1R AB-45 AB-4D AB-11D AB-125 AB-12D AB-135 AB-13D AB-14D AB-95* AB-90' AB-10S' AB-10D' MW- MW- MW- MW- MW- Well Depth [ft below land surface] ft 70 89 22 38 49 99 20 53 23 S8 95 53 21 97 72 20 29 45 21 01 115 23 18 41 62 44 Measuring Point(toc)(ft above land surface] ft 2.29 2 52 2 19 2 68 2 05 2 04_ 2 74 2 65 2 44 2 19 2 35 2 44 2 56 Well Diameter in 2.0 20 2.0 20 2.0 20 _ 20 20 20 2.0 20 20 20 . Screen Top [ft below land surface] ft 60.89 7.38 44.99 15.53 8 58 91 53 6.97 6/.20 24.45 6 01 110.23 3.41 57.44 - Screen Bottom [ft below land surface] ft 70.89 22.38 49.99 20 53 23 58 96 53 21.9/ 12 20 29.45 21 01 115 23 18.41 62.44 Relative Measuring Point Elevation ft 675.86 650.46 649.17 618 07 651.69 651.75 648.72 648 54 641.80 582 73 582 72 5/5.05 574 97 Sampling(nfehnation and AIM Analysis CHECK IF DRY WELL AT TIME OF SAMPLING U DRY ❑ DRY J DR, L: �c.Y Li DR [-]DRY L,' DRY D DRY U DR L) DR,' 1 j DRY _ UP:Y L.; EA, LI DRY L DRY L) URA r"" DRY LI DRY I 15A-2L Units AB-1R AB-45 AB-4D AB-110 AB-125 AB-12D AB-135 AB-13D AB-14D AB-9S' AB-90• AB-105' AB-10D' MW- MW- MW- MW- MW- Sample Date 07/07/2016 07/07/2016 07/07/2016 07/07/2016 07/07/2016 07/07/2016 07/07/2016 07/07/2016 07/07/2016 07/07/2016 07/07/2016 07/07/2016 07/07/2016 Volume of Water pumped/bailed gal 3 30 5.50 12.45 4.00. 2 10 15 05 14.00 1.05 8.35 5 25 3 30 1.95 4.20 Temperature(00010) deg.C 16.7 16.5 16.3 16.5 15.3 15 8 16.9 20 7 16.4 19.8 18.7 17.3 17.1 Odor(00085) None None None None None None None None None None None None None Appearance Normal Normal Normal Normal Normal Normal Normal Normal Normal Normal Normal Normal Normal Turbidity(82078) NTU 2.16 8.09 0.75 8.15 9.52 2.59 1.8 6-4 10 4.02 3.43 3.56 5.49 Dissolved Oxygen(00300) mg/L 7.96 0.0 4.05 1 16 4.19 5.23 1.02 2.09 2.65 0 24 0.35 0.15 0.24 Oxidation Reduction Potential(00090) mV 568 241 397 276 346 321 550 S00 388 181 242 365 363 Specific Cond-field(00094) umhos/cm 621 130 121 112 23 152 102 159 145 236 257 189 163 Water Level(ft below measuring pt.](82546) ft 52 06 11.06 9.56 7 71 14.09 12.23 9.34 9.37 14.98 12.18 14.01 8-48 8 46 pH-field(00400) 6.5-8.5 SU 6.3 6.1 6.0 6.0 5.1 6.4 5.6 6.2 5.4 6.3 6.6 6.1 6.2 • [au to j1nfofl tat1on Laboratory Name I Duke Energy Analytical Laboratory Certifications Samples for metals were collected unfiltered: I? Yes 0 No Sample Analysis Date July 7-20,2016 + I NC DENR s 248 I l and field acidified: 0 Yes 0 No IMACI 15A-21. Units AB-1R AB-45 AB-4D AB-110 AB-125 AB-12D AB-135 AB-130 AB-14D AB-95* AB-9D' AB-105• AB-100' J MW- MW- MW- MW- MW- TDS-Total Diss.Solids(70300) -- 500 mg/I 460 81 120 95 <25 120 65 130 100 110 180 110 140 Cl-Chloride(00940) • -- 250 mg/I 1.1 5.8 5.8 5.8 2.9 4.7 10 9.8 9.5 9.4 8.2 13 7.9 As-Arsenic(01002) -- 10 ug/I <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 SO4-Sulfate(00945) -- 250 mg/I 270 9.5 3.8 0.38 0.2 4.7 0.82 0.59 25 32 45 18 23 Nitrate(NO3)as N(00620) -- 10 mg/I 0.14 0.77 1.9 0.05 0.05 1.9 2.2 2.5 2.7 <0.023 0.05 <0.023 <0.023 Cd-Cadmium(01027) -- 2 ug/I <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 Cr-Chromium(01034) -- 10 ug/I 6 <5 6 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 Cu-Copper(01042) -- 1 mg/I <0.005 <0.005 0.015 <0.005 <0.005 <0.005 <0.005 <0.005 0.06 <0.005 <0.005 <0.005 <0.005 Fe-Iron(01045) - 300 ug/I 48 859 15 164 491 169 27 195 378 9430 132 160 231 Hg-Mercury(71900) - 1 ug/I <0.05 <0.05 <0.05 <0.05 <0.05 <0.05_ <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 Mn-Manganese(01055) -- SO ug/I 6 159 <5 <5 45 <5 27 8 31 8140 14 622 13 Ni-Nickel(01067) -- 100 ug/I <5 <5 <5 <5 <5 <5 <5 <5 57 <5 <5 <5 <5 Pb-Lead(01051) -- 15 ug/I <1 <1 <1 <1 <1 <1_ <1 <1 <1 <1 <1 <1 <1 Zn•Zinc(01092) -- 1 mg/1 0.018 <0.005 0.009 0.05 0.023 0.015 0.01 <0.005 0.011 0.006 <0.005 <0.005 <0.005 Ba-Barium(01007) -- 700 ug/I 71 28 32 44 39 47 39 45 70 159 29 58 38 B-Boron(01022) -- 700 ug/I <50 <50 <50 <50 <50 <50 <50 <50 147 682 573 <50 <50 TI-Thallium(01059) 0.2 NE ug/l 0.426 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 Sb-Antimony(01097) 1 NE ug/1 <1 <1 <1 <1 <1 <1_ <1 <1 <1 <1 <1 <1 <1 Se-Selenium(01147) -- 20 ug/I 3.51 <1 <1 <1 <1 <1 <1 <1 <1 <1 2.24 <1 <1 _ Alkalinity-(00410) -- NE mg/I 51.6 42.9 43.2 50.1 <5 62.9 34.8 48.5 15.7 52.1 65.7 56.2(M1) 40.7 Al-Aluminum(01105) -- NE ug/I 44 329 13 170 492 148'- 22 186 432 60 118 73 272 Be-Beryllium(01012) 4 NE ug/I <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 HCO3-Bicarbonate(00440) --- NE mg/I 51.6 42.9 43.2 50.1 <5 62.9 34.8 48.5 15.7 52.1 65.7 56.2 40.7 Ca-Caldum(00916) -- NE mg/I 83.6 8.69 12.2 10 0.337 16.4 6.52 14.3 4.87 10.7 27.3 14 15.6 CO3-Carbonate(00445) - NE mg/1 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 Co•Cobalt(01037) _ 1 NE ug/l <1 1.08 <1 <1 <1 <1 <1 <1 6.22 8.3 <1 1.72 <1 Mg-Magnesium(00927) --- NE mg/I 19.8 4.95 3.47 3.29 1.12 4.31 3.15 3.52 2.18 5.96 6.6 6.51 3.76 Mo-Molybdenum(01062) --- NE ug/I <1 <1 <1 <1 <1 <1_ <1 1.15 <1 <1 <1 <1 <1 K-Potassium(00937) -- NE mg/I 2.73 5.03 1.53 2.5 0.845 2.33 1.19 1.72 1.5 0.912 2.23 1.63 1.5 Na-Sodium(82035) --- NE mg/I 10.9 6.85 822 8 89 2.25 7.68 5.97 9.63 19.5 11 2 11.9 11 9.58 T5$-Total Susp.Solids(70031) -- NE mg/I <5 <5 <5 t5 11 <5 <5 <5 12 <5 <5 <5 <5 V-Vanadium(01087) 0.3 NE ug/1 2.15 1 7 4.49 7A9 0 952 4.07_ 0 79 6.69 1.26 <0.3 7.21 0.446 5.66 Sr-Strontium(01082) --- NE mg/I 0.751 0.041 0.181 0 1i4 <0.005 0.175 0.058 0.197 0.073 0.139 0.315 0.194 0.188 Turb,ddy,s field analyzed for information use only v= -N;:•=.tabl 0..,1 BOLD va4.es equal or exceed the corresponding 2L standard I certify that,to the best of my knowledge and belief,the infonnatibn subted In this report is true,accurate,and complete,and that the laboratory arialyboal data wa s as produced u approved methods of analysts by a DWQ-cert id tab00'010y, Iain aware that there are significant penalties for submitting false information,including the pessfoitty of fines and imprisonment for knowing violations. P.Brent Dueitt/GM II Carolinas West/Plant Allen p r/ vv /7- V Q�� �o/ Per•attee(or Authorized Agent)Name and";t e-Please print or type Signature of Perm1tte- or Authorized Agent) Date GW-59CCR 09/2015 1-The IMACs were issued in 2010,2011,and 2012;however NCDEQ has not established - •Wei!,ocated inside of compliance boundary a 2L for these constituents as described in 15A NCAC 02L.0202(c).For this reason. IMACs noted on the report are for reference only. Allen Steam Station 41 �� � 253 Plant Alien Road 1) ir Belmont NC 213012 i..! � � �A 704.382 4761 R F r F IVED 704 3826240 lax APR 1 $ 2016 April 13, 2016 UVtiRSECTION OCCI North Carolina Department of NFORA4ATiON SSING UNIT RECEIVED/NCCENR/DWR Environmental Quality Division of Water Resources APR 2 5 2016 Information Processing Unit 1617 Mail Service Center WQROS Raleigh, NC 27699-1617 MQORESVILLE REGIONAL OFFICE RE: Duke Energy Carolinas, LLC. —Allen Steam Station March 2016 Groundwater Monitoring Sampling and Analysis Results Duke Energy Carolinas, LLC. (DEC) sampled thirteen groundwater monitoring wells at the Allen Steam Station (NPDES Permit#NC0004979) on March 3, 2016. Attached are two copies of the results on DEQ approved electronic version of Form GW-59CCR. As required by the GW-59CCR form, parameters exceeding the generic standards published at 15A NCAC 02L.0202(g-h) have been bolded. However, per 15A NCAC 02L.0202(b), where naturally occurring substances exceed the generic standards,the appropriate 2L standard shall be the naturally occurring concentration as determined by the Director. All values reported on the attached reports are dependent on the accuracy of approved analytical methods used to measure parameters. Should you have questions regarding this report, please contact Sean DeNeale at (704) 382-4761. I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. lam aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. Sincerely, <P. 6../V\,.....rg— 6.),A_Ajt P. Brent Dueitt Allen Steam Station General Manager II'Carolinas West PiFr GROUNDWATER QUALITY MONITORING COMPLIANCE REPORT FORM FACILITY INFORMATION Mal DEPARTMENT OF ENVIRONMENTAL QUALITY andDIVISION OF WATER QUAt1TY-INFORMATION PROCESSING UNIT ^., . '1617 MAIL SERVICE CENTER,RALEIGH,NC 27699-1617 Phone:(919)733-3221 Please Print Clearly or Type Facility Name: Allen Steam Station Permit Type: NPDES Expiration Date: I 5/31/2015 , Permit Name(if different): Duke Energy Carolinas,LLC PERMIT Number: NC0004979 Facility Address: 253 Plant Allen Road (street) TYPE Of PERMITTED OPERATION BEING MONITORED Ash Impoundment Groundwater Belmont I NC I 28012 I County I Gaston I (city) (State) (GP) . Contact Person: Sean DeNeale Telephone* I 704-382-4761 Well Location/Site Name: Allen Ash Basin No.of wens to be sampled: l 13 (from Permit) Monitotilfg Well ca»tn ct(on Uttormat(on Well ID Number(From Permit) Units AB-1R AB-45 AB-4D AB-11D AB-125 AB-120 AB-13S AB-131) AB-14D AB-95• AB-90• AB-10S' AB-100* MW- MW- MW- MW- MW- Well Depth(ft below land surface] h 70.89 22.38 49.99 20.53 23.58 96.53 21-97 72 20 29.45 21.01 115.23 18.41 62.44 Measuring Point(toc)(ft above land surface] ft 2.29 2.52 2.19 2.68 2.05 2 04 2.74 2.65 2.44 2.19 2.35 2.44 2.56 Well Diameter in 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 Screen Top(ft below land surface] ft _ 60.89 7.38 44.99 15.53 8.58_ 91.53 6.97 67.20_ 24.45 6.01 110.23 3.41 57.44 Screen Bottom[h below land surface] ft 70.89 22.38 49.99 20.53_ 23.58 96.53 21.97 72.20 29.45 21.01 115.23 18.41 62 44 Relative Measuring Point Elevation ft 675.86 650.46 649.17 618.07 651.69 651.75 648.72 648.54 641.80 582.73 582.72 575.05 574.97 • • _ SaniPilliglikfOiThatia0 ard.F 1d AAa Ygis CHECK IF DRY WELL AT TIME OF SAMPLING ❑atr 0 oar ❑ DRY ❑ DRY ❑rev ❑oar 0 fxtr 0 ow • ❑ oar ❑ oar ❑ oar ❑oar ❑ pity ❑oar ❑rev [] oar 0 oar ❑ oar I 1SA-2L Units AB-1R AB-45 AB-40 AB-11D AB-125 AB-12D AB-135 AB-130 AB-14D J... AB-95• AB-9D• AB-10S• AB-100* MW- MW- MW- MW- MW- Sample Date 03/03/2016 03/03/2016 03/03/2016 03/03/2016 03/03/2016 03/03/2016 03/03/2016 03/03/2016 03/03/2016 03/03/2016 03/03/2016 03/03/2016 03/03/2016 Volume of Water pumped/bailed gal 1.80_ 6.10 30.70 6.85 4.55 21.05 16.25 2.35 4.65 5.25 2.85 2.65 5.30 Temperature(00010) deg.C 15-6 15.3 16.1 13.6 14.5 15.5 15.9 15.0 15.8 17.1_ 17.6 15.0 15.4 Odor(00085) None None None None None None None None None None_ None None None Appearance Normal Normal Normal Normal Normal Normal Normal Normal Normal Normal Normal Normal Normal Turbidity(82078) NTU 5.46 16.2 1.14 30.5_ 21.5 4.03 2.51 32.4 72.5 19.3 7.09 3.19 17 Dissolved Oxygen(00300) mall 8.1 0 3.85 0.24 4.34 5.26 0 0.68 2.81 0 0 0 0 Oxidation Reduction Potential(00090) mV _ 516 371 441 411 492 436 462 434_ 445 202 284 333 339 Specific Coed-field(00094) umhos/cm 367 127 122 114 25 154 97 147 160 223 253 177 157 Water Level(ft below measuring pt.](82546) ft 53.29 7.78 6.48 5.92 10.3 9.06 5.48 5.84 12.99 11.52 14.34 8.89 8.99 pH-field(00400) 6.5-8.5 SU 5.9 6.0 6.0 6.0 5.0 6.4 5.2 5.9 5.3 5.9 6.3 5.7 5.8 Laboratory Name Duke Energy Analytical Laboratory Certification If 1 Samples for metals were collected unfiltered: ❑, Yes ❑ No Sample Analysis Date I I March 4-11,2016 NC DENR It 248 and field acidified: ❑, Yes ❑ No IMAC1 15A-2L Units AB-1R AB-45 AB-4D AB-11D AB-125 AB-12D AB-135 AB-130 AB-14D AB-9S• AB-90• AB-105• A13-10D• MW- MW- MW- MW- MW- TDS-Total Diss.Solids(70300) -- S00 mg/I 260 70 100 98 <25 110 61 130 130 110 180 100 150 Cl-Chloride(00940) - 250 mg/I 1.3 6.5 6.8 6.2 3.4 5.2 11 11 12 10 9.3 13 8.7 As-Arsenic(01002) --- 10 ug/I <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1_ <1 SO4-Sulfate(00945) -- 250 mg/I 130 12 4.4 0.43` 0.13 5 1.2 0.64 32 39 47 17 24 Nitrate(NO3)as N(00620) - 10 mg/I 0.12 1.4 2.1 0.04 0.04 1.9 2 2.4 2.6_ 0.05 0.04 0.05 <0.023 Cd-Cadmium(01027) -- 2 ug/I <1 <1 <1 <1 <1 <1 <1 <1 <i <1 <1 <1 <1 cr.Chromium(01034) -- 10 ug/I <5 <5 6 <5 <5 <5 <5 <5 <5 <5 <5 <5 6 a Cu-Copper(01042) -- 1 mg/I <0.005 <0.005 0.012 <0.005 <0.005 <0.005 <0.005 <0.005 0.051 <0.005 <0.005 <0.005 <0.005 Fe-Iron(01045) - 300 ugh] 166 1140 13 699 2770 270 24 1700_ 1760 4470 333 206 980 Hg-Mercury(71900) -- 1 ug/I _ <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 0.1 <0.05 4).05 <0.05 <0.05 <0.05 <0.05 Mn-Manganese(01055) -- 50 ug/l 8 49 <5 5 132 6 57 37 40 9520 18 557 33 Ni-Nickel(01067) -- 100 ug/l <5 <5 <5 <5 <5 <5 <5 <5 35 <5 <5 <5 <5 Pb-Lead(01051) -- 15 ug/l <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 Zn-Zinc(01092) --- 1 mg/I <0.005 <0.005 0.01 <0.005 0.009 <0.005 0.009 0.005 0.007 <0.005 <0.005 <0.005 <0.005 Ba-Barium(01007) -- 700 ug/I 61 30 30 45 62 48 37 64 93 163 29_ 56 39 B-Boron(01022) -- 700 ug/I <50 <50 <50 <50 <50 <50 <50 <50 159 705 548 <50 <50 Ti-Thallium(01059) 0.2 NE ug/1 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 Sb-Antimony(01097) 1 NE ug/I _ 2.57(8) 2.46(B) 2.54(8) 2.5(B) 1.92(8) 2.56(8) 2.49(B) 2.45(8) 2(B) 2.52(B) 2.19(8) 2.58(B) 2.35(8) Se-Selenium(01147) -- 20 ug/I 2.44 <1 <1 <1 <1 <1 <1 <1 <1 <1 2.53 <1 <1 Alkalinity-(00410) - NE mg/I _ 52.2 35 22.2 56.6 <5_ 55.2 24.8 34.9 13.1 53 93.6 67.5 44.4 Al-Aluminum(01105) - NE ugh 171 1140 14 753 2890 240 22 1640 2240 47 301 56 1340 Be-Beryllium(01012) 4 NE ug/I <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 HCO3-Bicarbonate(00440) -- NE mg/I 52.2 34.7 22.2_ 56.6 <5 55.2 24.8 34.9 13.1 53 93.6 67.5 44.4 Ca-Caldum(00916) --- NE mg/I 43.5 8.62 11.5 9.21 0.221 16.3 6.92 14.5 4.96 11.1 26.4 13.7 15.2 CO3-Carbonate(00445) --- NE mg/I <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 <5 Co-Cobalt(01037) 1 NE ug/I <1 <1 <1 <1 1.85 <1 1.38 <1 4.27 7.69 <1 1.78 <1 Mg-Magnesium(00927) -- NE mg/I 10.3 5.13 3.39 3.38 1.8 4.47 2.91 4.28 2.53 6.42 6.69 6.42 3.75 Mo-Molybdenum(01062) -- NE ug/I <1 <1 <1 <1 <1 <1 <1 1.25 <1 <1 <1 <1 <1 K-Potassium(00937) -- NE mg/I 2.28 4.89 1.4 2.54 1.48 2.38 1.5 2.22 1.68 0.993 2.26 1.67 1.56 Na-Sodium(82035) --- NE mg/I 8.82 6.7 7.46 8.85 2.32 7.72 5.79 9.23 22.4 10.7 11.3 10.8 8.99 T55-Total Susp.Solids(70031) -- NE _ mg/I 5 26 <5 17 47 6 <5 32 78 <5 6 <5 <5 V-Vanadium(01087) 0.3 NE ug/I 2.85 2.88 4.79 4.03 6.26 4.59 0.709 11.3 4.68 <0.3 7.15 0.442 8.56 Sr-Strontium(01082) -- NE mg/I 0.454 0.042 0.164 0.12 <0.005 0.172 0.056 0.202 0.08 0.135 0.313 0.1881 0.184 I I I Turbidity is field analyzed for information use only NE'Not Established BOLD values equal or exceed the corresponding 2L standard Notes:(BI Apparent sample contamination/Sh detected in field blank at a concentration of 3 11 ug/, I certify that,to the best of my knowledge and belief,the information submitted in this report is true,accurate,and complete,and that the laboratory analytical data was produced using approved methods of analysis by a DWQ-certified laboratory,,.. I am aware that there are significant penalties for submitting false information,including the possibility of fines and imprisonment for knowing violations. , P . - ��� P.Brent Dueitt/GM II Carolinas West/Plant Allen I v. Li- LI-16 Permittee(or Authorized Agent)Name and Title-Please print or type Signature of Permittee •r Authorized Agent) Date GW-59CCR 09/2015 1-The IMACs were issued in 2010,2011,and 2012;however NCDEQ has not established 'Well located inside of compliance boundary a 2L for these constituents as described in 15A NCAC 02L.0202(c).For this reason, IMACs noted on the report are for reference nnly PAT MCCRORY s 7. Covet no,. DONALD R. VAN DER VAART sect efalI Water Resources S. JAY ZIMMERMAN ENVIRONMENTAL QUALITY Di,ector March 31, 2016 RECEIVED/NCDENR/DWR APR 4 2016 Michael Ruhe WQROS Duke Energy Carolinas LLC MOORESVILLE RECIONAL OFFICE PO Box 1006 Charlotte, NC 28201-1006 Subject: NPDES Electronic Reporting Requirements and Sixty Day Notice of Minor Modification of the NPDES Permit Plant Allen Steam Station NPDES Permit Number: NC0004979 Dear NPDES Permittee: The U.S. Environmental Protection Agency(EPA) recently published the National Pollutant Discharge Elimination System (NPDES) Electronic Reporting Rule.The rule requires NPDES regulated facilities to report information electronically, instead of filing written paper reports.The rule does not change what information is required from facilities. It only changes the method by which information is provided (i.e., electronic rather than paper-based). EPA is phasing in the requirements of the rule over a 5-year period. The two phases of the rule, and their key milestones, are: • Phase 1—Starting on December 21,2016, regulated entities that are required to submit Discharge Monitoring Reports (DMRs) will begin submitting these reports electronically, instead of on paper. If you are currently reporting your DMR data electronically using eDMR,then you simply need to continue reporting in the same way as you are now. The key change is that, starting on December 21, 2016, electronic reporting of DMRs will be required, instead of voluntary. • Phase 2—Starting on December 21,2020, regulated entities that are required to submit certain other NPDES reports will begin submitting these reports electronically, instead of on paper. Reports covered in the second phase include Notices of Intent to discharge in compliance with an NPDES general permit,Sewer Overflow/Bypass Event Reports, and a number of other NPDES program reports. For more information on EPA's NPDES Electronic Reporting Rule,visit http://www2.epa.gov/compliance/final-national-pollutant-discharge-elimination-system-npdes- electronic-reporting-rule. For more information on electronic reporting to NC DWR,visit http://deq.nc.gov/about/divisions/water-resources/edmr/npdes-electronic-reporting or contact Vanessa Manuel at 919-807-6392 or via email at Vanessa.Manuel@ncdenr.gov. r State of North Carolina I Environmental Quality I Water Resources 1611 Mail service Center I Raleigh,North Carolina 27699-1611 919 707 9000 Sixty Days' Notice of Minor Modification of the Subject NPDES Permit The NPDES Electronic Reporting Rule requires authorized NPDES programs to incorporate electronic reporting requirements into NPDES permits beginning December 21, 2015. Under the new rule,the electronic reporting process supersedes the paper reporting process outlined in your existing permit. To bring your permit up-to-date with the new reporting requirements,this letter serves to notify you that in sixty days your NPDES permit will be modified to incorporate the new electronic reporting requirements. The modification will require electronic reporting in place of paper-based reporting. Electronic reporting will be required beginning as indicated above for Phases 1 and 2 reporting. Please attach the enclosed NPDES Permit Standard Conditions Part III—Addendum to your permit. This permit modification becomes effective on July 1,2016. All other terms and conditions in the original permit remain unchanged and in full effect. This modification is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007. If any parts contained in this modification are unacceptable to you,then you have the right to file a petition for a contested case with the Office of Administrative Hearings within thirty(30) days following receipt of this letter. This petition must conform to the requirements of Chapter 150E of the North Carolina General Statutes. Petitions must be timely filed with the Office of Administrative Hearings, Post Office Drawer 11666, Raleigh, North Carolina 27604. If you do not file a petition within the required time, the agency decision shall be final and binding. If you have questions concerning this permit modification, please contact Tom Belnick at telephone number 919-807-6390. Sincerely, Jqf re,d a Po•u--a rt- forS.Jay Zimmerman, P.G. Enclosure: NPDES Permit Standard Conditions Part III -Addendum Cc: NPDES File Central Files Vosvil'lerigtccal Office/Water Quality Program PAT MCCRORY C:. GovernorDONALD R.VAN DER VAART Secretary Water Resources S.JAY ZIMMERMAN ENVIRONMENTAL QUALITY Director RECEIVED/NCDENR/DWR March 4, 2016 MAR 1 0 2016 CERTIFIED MAIL 7013 2630 0001 8998 4247 WQROS RETURN RECEIPT REQUESTED MOORESVILLE REGIONAL OFFICE Mr. Harry K. Sideris, Senior Vice President-Environmental, Health& Safety Duke Energy 526 South Church Street Mail Code EC3XP Charlotte,North Carolina 28202 SUBJECT: Notice of Violation and Recommendation of Enforcement for Violations of NCGS 143-215.1(a)—Unauthorized Discharge of Wastewater NOV-2016-DV-0100 Duke Energy Carolinas, LLC—Plant Allen Steam Station WWTP Gaston County Dear Mr. Sideris: This letter transmits a notice of violation and recommendation of enforcement for violations of the subject general statute. Review of submitted documents and other records indicates there are unauthorized discharges of wastewater from the area around the subject facility's coal ash basins. Please note that additional violations may be identified should these discharges be found to have caused exceedances of water quality standards. This letter is to advise you that the Division of Water Resources(DWR)is considering the issuance of civil penalties to address these violations. If you have any explanation or mitigating information that you wish to present that may be considered during the determination of any civil penalty assessment,you are requested to present such materials to DWR within thirty(30)days of your receipt of this letter. Please send your response to the attention of Bob Sledge at the letterhead address. Thank you for your prompt attention to this matter. If you have any questions about this letter,please contact me at(919) 807-6309. Sincerely, Jeffrey O. Poupart Water Quality Permitting Section Chief cc. ' Water Quality Regional Operations NPDES Compliance/Enforcement Files Central Files State of North Carolina I Environmental Quality I Water Resources 1617 Mail Service Center I Raleigh,North Carolina 27699-1617 919-707-9000 North Carolina Department of Environmental t r . ILE Pat McCrory Donald van derVaart Governor Secretary October 13, 2015 Mr.Brent Dueitt,General Manager II Regional Stations Duke Energy Carolinas,LLC 253 Plant Allen Road Belmont,North Carolina 28012 Subject: Compliance Biomonitoring Inspection Duke Energy Carolinas Allen Steam Station NPDES Permit No.NC0004979 Gaston County Dear Mr.Dueitt: Enclosed is a copy of the Compliance Biomonitoring Inspection Report for the inspection conducted at the subject facility on October 6,2015 by Mr. Wes Bell of this Office. Please inform the facility's Operator-in- Responsible(ORC)of our findings by forwarding a copy of the enclosed report. The results of the effluent toxicity samples collected on October 6 and 8,2015 will be forwarded to you under separate cover. The report should be self-explanatory;however, should you have any questions concerning this report,please do not hesitate to contact Mr.Bell at(704)235-2192,or at wes.bell@ncdenr.gov. Sincerely, 1 .-- /) ////ll yi. Michael L.Parker,Regional Supervisor -.�� Mooresville Regional Office Water Quality Regional Operations Section Division of Water Resources,DEQ Enclosure: Inspection Report cc: MSC 1617-Central Files/Basement Gaston County Health Department WB Mooresville Regional Office Location:610 East Center Ave.,Suite 301 Mooresville,NC 28115 Phone:(704)663-1699\Fax:(704)663-6040\Customer Service:1-877-623-6748 Internet:www.ncwaterquality.org An Equal Opportunity\Affirmative Action Employer-30%Recycled/10%Post Consumer paper United States Environmental Protection Agency Form Approved. EPA Washington,D.C.20460 OMB No.2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A:National Data System Coding(i.e.,PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 111.1 2 IS I 3 I NC0004979 111 121 15/10/06 117 18 I Q I 19 Li 201 I 21I 1 1 1 I I I I I I I I I I I I I 1 I I I I I 1 1 1 I I' r6 Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA -----Reserved-------- 67 I2.0 ( 70�d I 71 I„ I 72 I .LJ I 73I I I74 75J I I I I 11180 LJ Section B:Facility JData Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09:40AM 15/10/06 11/03/01 Plant Allen Steam Station NCSR 2525 Exit Time/Date Permit Expiration Date Belmont NC 28012 01:40PM 15/10/06 15/05/31 Name(s)of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data /// Michael R Gantt/ORC/704-829-2587/ Name,Address of Responsible Official/Title/Phone and Fax Number Contacted P Brent Dueitt,253 Plant Allen Rd Belmont NC 28012/General Manager 11/704-829-2400/ No Section C:Areas Evaluated During Inspection(Check only those areas evaluated) II Permit Flow Measurement • Operations&Maintenance II Records/Reports Self-Monitoring Program II Sludge Handling Disposal 111 Facility Site Review II Effluent/Receiving Waters I. Laboratory Section D:Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s)and Signature(s)of Inspe (s) Agency/Office/Phone and Fax Numbers Date 7 tt Wes Bell c �: MRO WQ//704-663-1699 Ext.2192/ f 6'�A 3 /i5 Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3(Rev 9-94)Previous editions are obsolete. Page# NPDES yr/mo/day Inspection Type 1 31 NC0004979 111 121 15/10/06 I 1 7 18 I B' Section D:Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) Page# 2 Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 10/06/2015 Inspection Type: Bioassay Compliance Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new • ❑ 0 0 application? Is the facility as described in the permit? • 0 0 0 #Are there any special conditions for the permit? • 0 0 0 Is access to the plant site restricted to the general public? • 0 0 0 Is the inspector granted access to all areas for inspection? II 0 ❑ 0 Comment: The Division received the permit renewal package on 10/15/2014. No chlorination is added to Outfalls 001, 003, and 004. The last compliance evaluation inspection was performed at the facility on 11/21/2013. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? • 0 0 0 Is all required information readily available,complete and current? • 0 0 0 Are all records maintained for 3 years(lab. reg.required 5 years)? • 0 0 0 Are analytical results consistent with data reported on DMRs? • 0 0 0 Is the chain-of-custody complete? • ❑ ❑ ❑ Dates,times and location of sampling • Name of individual performing the sampling • Results of analysis and calibration • Dates of analysis • Name of person performing analyses U Transported COCs � Are DMRs complete:do they include all permit parameters? • ❑ 0 0 Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ U ❑ (If the facility is=or>5 MGD permitted flow)Do they operate 24/7 with a certified operator ❑ ❑ • 0 on each shift? Is the ORC visitation log available and current? U ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? • ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? • 0 0 0 Is a copy of the current NPDES permit available on site? 0 0 0 Facility has copy of previous year's Annual Report on file for review? ❑ ❑ III ❑ Page# 3 Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 10/06/2015 Inspection Type: Bioassay Compliance Record Keeping Yes No NA NE Comment: The records reviewed during the inspection were organized and well maintained. Discharge Monitoring Reports(DMRs)were reviewed for the period July 2014 through June 2015. No limit violations were reported and all monitoring frequencies were correct. No discharges were reported throughout the review period for Outfalls 002A and 002B. Duke Energy staff perform/document dike inspections on a weekly basis and within twenty-four hours of a two-inch or greater storm event. A third party dike inspection is also performed on an annual basis. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? • 0 0 0 Are all other parameters(excluding field parameters)performed by a certified lab? • 0 ❑ 0 #Is the facility using a contract lab? • 0 0 0 #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees • 0 0 ❑ Celsius)? Incubator(Fecal Coliform)set to 44.5 degrees Celsius+/-0.2 degrees? 0 0 • 0 Incubator(BOD)set to 20.0 degrees Celsius+/-1.0 degrees? 0 0 • 0 Comment: The facility is certified to perform on-site field analyses(pH and temperature)under laboratory certification#5134. The remaining permit-required effluent analyses are performed by Duke Energy's Environmental Services Laboratory(Certification#248)and the contracted services of Pace Analytical Services, Inc. (low level mercury)and ETS, Inc. (toxicity). The pH meter appeared to be properly calibrated and documented. Influent Sampling Yes No NA NE #Is composite sampling flow proportional? ❑ 0 • ❑ Is sample collected above side streams? • ❑ 0 0 Is proper volume collected? • ❑ 0 0 Is the tubing clean? ❑ 0 U ❑ #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees 0 ❑ • ❑ Celsius)? Is sampling performed according to the permit? • 0 0 ❑ Comment: The subiect permit requires grab samples at the internal Outfall 005(FGD treatment system effluent) prior to entering the ash basin. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? 0 0 II 0 Is sample collected below all treatment units? 111 0 0 ❑ Is proper volume collected? • ❑ ❑ 0 Is the tubing clean? 0 0 • ❑ Page# 4 Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 10/06/2015 Inspection Type: Bioassay Compliance Effluent Sampling Yes No NA NE #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees 0 0 • 0 Celsius)? Is the facility sampling performed as required by the permit(frequency, sampling type • 0 0 0 representative)? Comment: The subject permit requires effluent grab samples. Operations& Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? • 0 0 0 Does the facility analyze process control parameters,for ex: MLSS, MCRT, Settleable 0 0 • 0 Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: The facility was not generating electricity at the time of the inspection. The ash basin and FGD wastewater treatment system (WVVTS) appeared to be properly operated and well maintained. The FGD VWVTS is connected to a computer monitoring system to assist the on-site staff in the operation of the treatment units/processes. An abundant population of fish was observed underneath the walkway and adjacent to the stop log discharge tower for the ash basin treatment system. Equalization Basins Yes No NA NE Is the basin aerated? ❑ ❑ ❑ Is the basin free of bypass lines or structures to the natural environment? 0 0 0 Is the basin free of excessive grease? • 0 0 0 Are all pumps present? • 0 ❑ ❑ Are all pumps operable? • 0 0 0 Are float controls operable? • 0 0 ❑ Are audible and visual alarms operable? 0 0 • 0 #Is basin size/volume adequate? • 0 0 0 Comment: Chemical Feed Yes No NA NE Is containment adequate? • 0 0 0 Is storage adequate? • 0 0 0 Are backup pumps available? • 0 0 0 Is the site free of excessive leaking? • ❑ 0 0 Comment: Secondary Clarifier Yes No NA NE Page# 5 Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 10/06/2015 Inspection Type: Bioassay Compliance Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? • 0 0 0 Is the site free of excessive buildup of solids in center well of circular clarifier? • 0 0 0 Are weirs level? • ❑ 0 0 Is the site free of weir blockage? 111000 Is the site free of evidence of short-circuiting? • 0 0 0 Is scum removal adequate? • 0 ❑ 0 Is the site free of excessive floating sludge? • 0 0 0 Is the drive unit operational? • 0 0 0 Is the return rate acceptable(low turbulence)? • 0 0 0 Is the overflow clear of excessive solids/pin floc? • 0 0 0 Is the sludge blanket level acceptable?(Approximately'/+of the sidewall depth) 0 0 0 Comment: Flow Measurement- Influent Yes No NA NE #Is flow meter used for reporting? • 0 0 0 Is flow meter calibrated annually? • 0 0 0 Is the flow meter operational? • 0 0 0 (If units are separated)Does the chart recorder match the flow meter? 0 0 • 0 Comment: The FGD VWVfS effluent is measured by an in-line flow meter. The flow meter is calibrated/verified annually and was calibrated/verified on 5/10/2015 by the on-site wastewater staff. Solids Handling Equipment Yes No NA NE Is the equipment operational? • 0 0 0 Is the chemical feed equipment operational? 111 ❑ 0 0 Is storage adequate? NI 0 0 0 Is the site free of high level of solids in filtrate from filter presses or vacuum filters? 0 0 0 • Is the site free of sludge buildup on belts and/or rollers of filter press? 0 0 0 III Is the site free of excessive moisture in belt filter press sludge cake? 0 0 0 • The facility has an approved sludge management plan? 0 0 ❑ Comment: The FGD VWVfS is equipped with three operational filter presses; however, these units were not in service at the time of the inspection. The dewatered sludge is transported to the on-site landfill equipped with a liner and leachate collection system. The dry ash and sluiced ash(removed from the ash basin treatment system)are also disposed into the on-site landfill.The gypsum material from the FGD system is reused by an outside company(National Gypsum)in the dry wall market. Page# 6 Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 10/06/2015 Inspection Type: Bioassay Compliance Solids Handling Equipment Yes No NA NE Flow Measurement-Effluent Yes No NA NE #Is flow meter used for reporting? 0 0 • 0 Is flow meter calibrated annually? ❑ ❑ • ❑ Is the flow meter operational? ❑ ❑ • ❑ (If units are separated)Does the chart recorder match the flow meter? ❑ ❑ ❑ Comment: Flow measurements for Outfalls 001, 003, and 004 are based on pump curves/logs. Outfall 002 discharges are measured by a staff guage/ultrasonic level indicator and weir. The ORC verifies the Outfall 002 flow measurement system annually(at a minimum)and the flow measurement system was last verified on 2/10/2015. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? MIDEID Are the receiving water free of foam other than trace amounts and other debris? • 0 0 ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ 0 • ❑ Comment: No discharges were observed from Outfalls 002A, 002B, and 005 (internal)at the time of the inspection. The effluents from Outfalls 001, 003, and 004 were the same as the receiving stream (turbid)due to the previous rainfall events that had occurred in the upstream drainage basins. Outfall 002 effluent was clear with no floatable solids or foam. The receiving stream did not appear to be negatively impacted. DWR staff split effluent chronic toxicity samples with the facility on 10/6/2015 and 10/8/2015. The results will be forwarded under separate cover. Page# 7 DUKE Allen Steam Statkon 253 Plant Allen Road ENERGY, Belmont NC 28012 CAROLINAS December 29, 2015 RECEIVED/NCDENR/DWR North Carolina Department of Environment and Natural Resources JAN 1 2 2016 Division of Water Resources WQROS information Processing Unit MOORESVILLE REGIONAL OFFICE 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Subject: Duke Energy Carolinas, LLC Allen Steam Station (NPDES Permit NC0004979) Groundwater Quality Monitoring: Compliance Report Form Submittal Enclosed is the completed Compliance Report Form (GW 59CCR)for the submittal of the November 2015 groundwater monitoring data from the Allen Steam Station ash basin sampling locations. As required by the form, results for parameters exceeding the generic standard published in 15A NCAC 02L.0202 (g-h) have been bolded. Per 15A NCAC 02L.0202 (b),where naturally occurring substances exceed the generic standards,the comparative 2L standard shall be determined by the Director. Reported values are dependent on the accuracy of the approved analytical methods used. If you have any question regarding this report, please contact Sean DeNeale at 704 382 4761 or Sean,DeNeale(aduke-energy.com. Sincerely, AY141 6-010-24"6-- Sean DeNeale Waste and Groundwater Programs cc: Debra Watts Eric Smith Brent Dueitt,Allen Steam Station Randy Gantt,Allen Steam Station Erika Tuchbaum Don Scruggs Catherine Butler Ed Sullivan Pr GROUNDWATER QUALITY MONITORING COMPLIANCE REPORT FORM os aARi7aEwf oc EfivititirriiuefaTaCoiintm FACILITY INFORMATION Please Print dearly or Type 16Y7A4/41LtEBYlCEA�EB,)ytlEtGti,NC 2769A 1�17; orje:(�1�}7;,g�221,.,_. :.,,i,w. Facility Name: Allen Steam Station Permit Name(if different): Duke Energy Carolinas,LLC Permit Type: NPDES Expiration Date: I S/31/2015 I Facility Address: 253 Plant Allen Road PERMIT Number: NC0004979 (Street) TYPE OF PERMITTED OPERATION BEING MONITORED Ash Impoundment Groundwater a -t Belmont I NC I 28012 ) County I Gaston I I Po I EC�_.I t---r; Nor) (City) (State) (ZIP) R Contact Person: Sean DeNeale Telephone" I 704-382-4761 ,a �;�I"1 Well Location/Site Name: Allen Ash Basin No,of wells to be sampled: 13 Orlit '�:n�i^b°f'..�?� ..;Y,r .zy ':::i t �•r'�x y.• y;'<'_-�:.c' . , �''�r •,v. - r (from emit) .r r _$D�11�'aA/ _ ,. ,` .'n., .:..� ,.i• ,a'.`. ". Y ?i� ,,�• �„' !: . f a�+f� 4�r��I�gcc# . .. Ttt�tlryt�. t,;, �' " ,� �" �i'. �;,5.'.�«`.,!.,.,e� n��`�. ` . = s�• ems : Well ID Number(From Permit) -ICE Units AB-1R AB-45 AB4D AB-11D AB-125 AB•120 AB-135 AB-13D AB-14D AB-95• A11-90• AB-105• AB-100 MW- MW- MW- MW-_. Well Depth(ft below land surface) ft 70.89 22.38 49.99 20.53 23.58 96.53 21.97 72.20 29.45 21.01 115.23 18.41 62.44 MW Measuring Point(roc)(ft above land surface) ft 2.29 2.52 2.19 2.68 2.05 2.04 2.74 2.65 2.44 2.19 2.35 2.44 2.56 Well Diameter in 2.0 2.0 2.0 2.0, 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 Screen Top(ft below land surface) ft 60.89 7.38 44.99 15.53 8.58 91,53 6.97 67.20 24.45 6.01 110.23 3.41 57.44 Screen Bottom(ft below land surface( ft 70.89 22.38 49.99 Relative Measuring Point Elevation ft 675 86 650 46 64g 17 8 03 5 3 21.97 72.20 43 85 82.73 115.238 75.01 74.97 3.58 �, th��--W ,,-:: : 4• -.:, r .r,,• •,F,, ., .,.. `. ' k � 65 .75 648.72 648 54 643.80 582 73 582.72 575.05 574.97 1.69 651 .. 1. • itkilliUgl l�Y .,tax tY.',p1'.7.Z,44.i(4 1:: :.yJ+•Hy fi �,:; y..: cr<'t'%.t .:..t.:r- L i.Y ,y '�i�Y, 1r %:r C=•b•y ,. .. #T k-K"�iii.Y..� div. .dU'%+ANX.•',y -,:s.<yy,r.�:'-.� iv+`:�wr3,�� H+K,.n{... �:��? l CHECK IF DRY WELL AT TIME OF SAMPLING 0 oriy 0 DRY 0 DRY 0 DRY 0 DRY 0 DRY 0 DRY 0 DRY 0 DRY 0 DRY 0 DRY 0 DRY 0 DRY 0 DRY ❑DRY 0 my 0 DRY D DRY - I 15A-2L Units AB-1R AB-45 A840 AB-11D AB-12S AB-120 AB-135 AB-13D AB-140 4B-95• AB-90• AB-105• A8-100• MW- MW- MW- MW- MW- Sample Date 11/06/2015 11/06/2015 11/06/2015 11/06/2015 11/06/2015 11/06/2015 11/06/2015 11/06/2015 11/06/2015 11/06/2015 11/06/2015 11/06/2015 11/06/2015 Volume of Water pumped/balled gal 1.95 4.95 25.30 5.20 2.70, 18.75 7.50 2.95 4.45 3.75 3.85 3.00 7.55 Temperature(00010) deg-C 16.6 17.4 16.3 17.0 16.1 15.8 17.6 17.7 16.4 20.9 18.7 17.9 16.7 Odor(00085) None None None None None None None None None None None None None Appearance Normal Normal Norma) Normal Normal Normal Normal Normal Normal Normal Normal Normal Normal Turbidity(82078) NTU 2.95 9.16 1.89 8.13 8.75 6.82 4.32 41.6 9.16 4.47 7.78 9.78 11.5 Dissolved Oxygen(00300) mg/L 7.91 1.29 4 2.05 3.12 4.89 1.26 2.36 2.54 0.23 0.25 0.66 0.15 Oddation Reduction Potential(00090) mV 356 396 441 363 444 389 397 355 421 206 257 309 311 Specific Cond-Held(00094) _umhos/cm 300 132 131 115 24 157 94 147 127 244 255 176 158 Water Level(ft below measuring pt.)(82546) ft 55.98 13.81 12.61 9.39 15.43 14.62 10.71 11.34 16.37 11.16 13.37 7.63 7.7 H field 00400 6.5.8.5 SU ' 6.5 6.0 6.0 6.0 art�``• `i:'''l ,tt " - « .,,.3;.�i; .d ..: .:.- .d''5.:-"" .11 = >�41• "✓'�z`s•+�e . ..�.:: Y. . _.•.. = i'kw..,,,,, t r'Y •^r L1r-.- y 6.4 5.7 � 6.4 5.5 6.5 6.9 6.2 6.3 . ., :.:,,. ._ . .,,..-... -��-f. -.f_ti. .,..•.•:..a^tit�:..%''�t .��.fn_ ...::.Jrtie,,.:•.i t� .f•z ��'`� r` 7 rg;' Pyy^ _�J+e.c Laboratory Name Duke Energy Analytical Laboratory .,.-•-•:.-,. -�.r., ..-s, ,:Samples forme is we o SZ;xz*+.:.•:rxY Yes ..-...,,;s.A._..,..: ..... Sample Analysis Date November 6.10,2015 Certification/I NC DENR"248 for metals were collected unfiltered: 0 ❑ No and field acidified: 0 Yes O No !MAC' 15A-2L Units AB-1R AB-45 AB-40 AB-11D AB•125 AB-120 AB-135 AB-13D AB•14D AB-9S• AB-90• AB•10S• A8-100• MW- MW- TOS-Total 01ss.5olds(70300) - 500 mg/I 210 42 110 91 25 120 72 140 110 130 180 97 140 MW MW- MW- d-Chloride(00940) - 250 mg/I 0.99 3.9 5.7 5.8 2.8 4.8 9.2 6.8 7.8 8.9 8.5 11 8 As-Arsenic(01002) - 10 ug/I <1 <1 <1 <L <1 <1 <1 <1 ci <1 <1 <1 <1 504-Sulfate(00945) - 250 mg/I 89 12 2.7 0.49 0.12 4.9 0.9 0.79 12 37 43 19 22 Nitrate(NO3)as N 100620) - _ 10 mg/I 0.08 3.2, 2.6 0.05 0.05 1.9 2.2 1.7 0.64 <0.023 0.05 0.06 <0.023 Cd-Cadmium(1027) - - 2 ug/I <1 <1 <1 <1` <1 <1 <1 <1 <1 <1 <1 <1 <1 Cr-Chromium(01034) - 10 ug/1 <5 <5 7 <5 <5 <5 <5 <5 <5 <5 <5 <5 6 Cu-Copper(01042) - 1 mg/i <0.005 <0.005 0.015 <0.005 <0.005 <0.005 <0.005 <0.005 0.049 <0.005 <0,005 <0.005 <0,005 Fe-Iron(01045) - 300 ugh 133 414 19 235 549 241 204 1950 247 7010 424 650 652 Hg•Mercury(71900) - 1 VI <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <o,os <o,os" coos <0.05 <O.os <0.05 Mn-Manganese(01055) - so ugh 7 5 <5 <5 53 6 21 43 S2 9420 22 499 18 NI-Niticel(01067) - 100 ug/1 <5 <5 5 <5 <5 <5 <5 <5 160 <5 <5 Pb•Lead(01051) - 15 <5 <5 tg/I <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 Zn-Zinc(010921_ - _ 1 mg/I <0.005 <0.005 0.009 <0.005 <0.005 c0.005 0.01 0.006 <0.005 <0.005 <0.005 <0.005 <0.005 Bs-Barium(01007J - 700 ug/I 56 33 30 41 41 48 42 65 69 168 29 49 38 B-Boron(01022) - 700 ug/I <50 <50 <50 <50 <50 <50 <50 <50 <50 684 552 <5o <50 TI-Thallium(01059) 0.2 NE WI <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 Sb-Antimony(01097) 1 NE ug/I 1.1 1.07 1.04 1.11 c1 <1 1.05 1.24 <1 1.0$ 1,07 1.05 <1 Se-Selenium(01147) - 20 ug/I <1 <1 <1 <i c1 <1 <1 <1 <1 <1 2.4 c1 <1 Alkalinity•(00410) - NE mg/I 49.9 28.7 39.7 46.8 <5 61.2 17.4 52.6 18.4 58.7 62 43.4 38.1 Al-Aluminum(01105) - NE ug/1 139 494, 12 329 609- 235 159 1810 296 64 397 545 607 Be-Beryllium(01012) 4 NE ug/I <1 <1 <1 <1 <1, <i <1 <1 <1 <1 <1 <1 <1 HCO3-Bicarbonate(00440) - NE mg/I 49.9 I8.7 39.7 46.8 <5 61.2 17.4 52.6 18.4 58.7 62 43.4 38.1 Ca•Caldum(00916) - NE mg/I 38 7.97, 12 8.61 0.256 16.3 5.69 14 5.13 11.3 28 11 14,6 CO3-Carbonate(00445) - NE mg/I 6 <5 <5 <5 <5 <5 <5 <5 c5 <5 <5 <5 <5 Co-Cobalt(01037) 1 NE ng/1 <1 <1 <1 c1 <1 <1 <1 1 18.2 7.86 <1 1.61 c1 Mg-Magnesium(00927) - NE mg/I 7.43 5.11 3.44 3.14 1.08 4.37 3 4.2 2.12 6.04 6.44 5.2 3.6 Mo-Molybdenum(01062) - NE ug/I <1 1.04 <I <1 <1 <1 <1 <1 8.01 <1 <1 <1 <1 K-Potassium(00937) - NE mg/1 2.24 5.61 1.5 2.46 0.92 2.4Z 1.25 2.28 1.74 1.1 2.32 1.59 1.52 Na-Sodium(82035) - NE mg/I 7.44 5.59 7.25 8.8 2.21 7.48 5.29 9.55 13.4 11 11.1 13.2 9.22 TSS-Total Susp.Solids 1700311 - NE mg/I <5 <5 <5 <5 21 8 <5 37 8 <5 8 12 <5 V-Vanadium(01087) 0.3 NE ug/I 2.51 1.41 4.17 2.22 1.19 3.95_ 1.34 11.4 0.89 <0.3 7.25 1.27 6.62 Sr-Strontium(01082) - NE mg/I 0.398 0.041 0.176 0.116 <0.005 0.177 0.053 0.195 0.078 0.147 0,:1 0.16 0.184 NE.Not Estabashed BOLD values equal or exceed the corresponding 2L Standard Turbidity Is field boatyard for information use only. Notes.'Win b located inside of the estabeshed compliance boundary certify that.to the best of my knowledge and belief,the elimination submdted in this report i5 true,accurate,and complete,and that the laboratory anayticai data-was produced using :.rived methods of analysis by a.DWD-certified laboratory - tam aware plat:inere.are. n"icant penalties and imprisonment for knowing violations. for submitting false information. the- _ 9 possibility of fines sip P.Brent Dueitt/GM II Carolinas West/Plant Allen • f 1/ ; ' :r le- p�`�/,t/�1 Permlttee(or Authorized Agent)Name and Title-Please print or type Signature of Permittee(or Authorized Agent) Date GW-59CCR 09/2015 1-The IMACs were Issued in 2010,2011,and 2012;however NCDEQ has not established a 2L for these constituents as described In 15A NCAC 02L0202(c).For this reason, IMACs noted on the report are for reference only. Division of Water Resources November 19,2015 IsEMQ 3RvM To: Michael Parker Water Quality Regional Operations,MRO Through: Cindy A.Moore Supervisor,Aquatic Toxicology Branch(ATB) r From: Carol Hollenkamp Quality Assurance f cer,Aquatic Toxicology Branch(ATB) Subject: Whole effluent toxicity test results Duke Energy Allen Steam Station NPDES Permit#NC0004979/002 Gaston County The aquatic toxicity test using grab samples of effluent discharged from the Duke Energy Allen Steam Station has been completed. Duke Energy Allen Steam Station has a permitted effluent discharge entering the Catawba River(7Q 10 of 95 CFS). Whole effluent samples were collected on October 6 and October 8 by Wes Bell and facility representative Michael Gantt for use in a chronic Ceriodaphnia dubia pass-fail toxicity test. This test passed. Toxicity test information follows. Test Type 3-Brood Ceriodaphnia dubia chronic pass fail Test Concentrations 20% Test Result Pass Control Survival 92% Control Mean Reproduction 23.25 neonates Test Treatment Survival 92% Treatment Mean Reproduction 23.0 neonates First Sample pH 7.21 SU First Sample Conductivity 306 micromhos/cm First Sample Total Residual Chlorine <0.10 mg/L Second Sample pH 7.23 SU Second Sample Conductivity 309 micromhos/cm Second Sample Total Residual Chlorine <0.10 mg/L Test results for the above samples indicate that the effluent would not be predicted to have water quality impacts.These samples were split with Environmental Testing Solutions,Inc. The test conducted by Environmental Testing Solutions,Inc.,also passed. Please contact us if you have any questions or if further effluent toxicity monitoring is desired. We may be reached at(919)743-8401. Basin: CTB34 cc: Central Files Wes Bell(MRO) Aquatic Toxicology Branch Water Sciences Section Bell, Wes From: Hollenkamp, Carol Sent: Thursday, November 19, 2015 1:22 PM To: Parker, Michael Cc: Bell,Wes; Moore, Cindy Subject: Toxicity Test Reports Attachments: Duke Allen Steam Station_1015.pdf; Duke Marshall Steam Station_1115.pdf Attached are the toxicity test reports for Duke Energy Allen and Marshall Steam Stations. If you have any questions, please let me know. Thanks, Carol Hollenkamp Environmental Specialist Aquatic Toxicology Branch/Water Sciences Section/Division of Water Resources Department of Environmental Quality 919-743-8440 office Carol.hollenkamp@ncdenr.gov Mailing: 1623 Mail Services Center, Raleigh, NC 27699-1623 Physical: 4401 Reedy Creek Road, Raleigh, NC 27607 -'7 "?* othinq Compares Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. 1 Bell, Wes From: Gantt, Michael R <Michael.Gantt@duke-energy.com> Sent: Tuesday,October 13, 2015 8:22 AM To: Bell,Wes Subject: RE:Allen FGD WWTS Effluent Flow Calibration Wes: Per talking with Robbin Jolly, FGD Supervisor,the FGD WWTS operators perform the calibration task and the results are reviewed by Robbin and another person. If the results are"out of reason"then the flow meter is replaced. Randy Gantt From: Bell, Wes [mailto:wes.bell@ncdenr.gov] Sent: Monday, October 12, 2015 1:08 PM To: Gantt, Michael R Subject: RE: Allen FGD WWTS Effluent Flow Calibration *** Exercise caution. This is an EXTERNAL email. DO NOT open attachments or click links from unknown senders or unexpected email. **'k Thanks for the information. Does the Electrical & Instrumentation Group do the calibration? Wes From:Gantt, Michael R [mailto:Michael.Gantt@duke-energy.com1 Sent: Friday,October 09,2015 10:43 AM To: Bell,Wes<wes.bell@ncdenr.gov> Subject:Allen FGD WWTS Effluent Flow Calibration Wes:Attached is information that you requested as to how we document the calibrations on the FGD WWTS discharge flow for outfall 005. An etrac task is generated annually to notify the calibration needs to take place. The etrac system is an internal computer based system, in which use to notify the necessary individual of various tasks that need to be performed. The notification for the etrac task goes to Robbin Jolly(FGD Supervisor)and she sees to it the calibration gets completed. I have enclosed the 2015 calibration log which was performed on 3/10/15. I have also enclosed a copy of the etrac task that serves as a notification the perform this task annually. The task has completion comments. Once this task is completed,the etrac system will automatically set up the task to be performed at the next scheduled time interval(2016). The data for this and previous calibrations is stored in our computer files. I only sent you the 2015 one, but if want to see previous years calibrations I can copy and send also. If you have any more questions let me know. Randy Gantt Sr. Environmental Specialist Duke Energy Carolinas Allen Steam Station 1 C D'JE Allen Steam Station 253 lant NC80 Allen Road EI RG I Belmont,704-829-2350 CAROLINAS 704-829-2370(fax) December 15, 2014 North Carolina Department of Environment and Natural Resources RECp �/'1 ,eD Division of Water Resources Information Processing Unit DF'' 2 2 /014 1617 Mail Service Center INF DwRSEG71 Raleigh, North Carolina 27699-1617 �RMATIONarg pRocr„,,caoiNG Subject: Duke Energy Carolinas, LLC Allen Steam Station (NPDES Permit NC0004979) Groundwater Quality Monitoring: Compliance Report Form Submittal Enclosed is the completed Compliance Report Form (GW-59CCR)for the submittal of the November 2014 groundwater monitoring data from the Marshall Steam Station ash basin sampling locations. As required by the form, results for parameters exceeding the generic standard published in 15A NCAC 02L.0202 (g-h) have been bolded. Per 15A NCAC 02L.0202 (b),where naturally-occurring substances exceed the generic standards,the comparative 2L standard shall be determined by the Director. Reported values are dependent on the accuracy of the approved analytical methods used. If you have any question regarding this report, please contact Mr.Steve Cahoon at 919-546-7457 or steve.cahoon@duke-energv.com. Sincerely Steve Cahoon Water Programs Cc: Debra Watts BC w/: Tracy Callan Eric Culbert Mike Shrader Don Scruggs,Allen Steam Station Eric Matthews,Allen Steam Station Record Number: 8-11 Record Type Code: ENV-50-02 GROUNDWATER QUALITY MONITORING: Mail original DEPARTMENT OF ENVIRONMENT&NATURAL RESOURCES COMPLIANCE REPORT FORM and 1 copy DIVISION OF WATER QUALITY-INFORMATION PROCESSING UNIT a_a.. ..y _ to: 1617 MAIL SERVICE CENTER,RALEIGH,NC 27699-1617 Phone:(919)733-32,2 FACILITY iNFORMATION Please Print Clearly or Type Facility Name: Allen Steam Station Permit Type: NPDES Expiration Date: 5/31/2015 Permit Name(if different): Duke Energy Carolinas,LLC PERMIT Number: NC0004979 Facility Address: 253 Plant Allen Road (Street) TYPE OF PERMITTED OPERATION BEING MONITORED Ash Impoundment Groundwater Belmont I NC I 28012 County Gaston (City) (State) (Zip) Contact Person: Steve Cahoon Telephone# [ 919-546-7457 Well Location/Site Name: Allen Ash Basin No.of wells to be sampled: 13 (from Permit) Monitoring Well Construction Information Well ID Number(From Permit) Units AB-1R A8-45 AB-4D _ AB-11D AB-125 AB-12D AB-135 AB-13D AB-14D MW- MW- MW- 1 MW- MW- MW- MW- MW- MW- Well Depth [ft below land surface] ft 70.89 22.38 49.99 20.53 23.58 96.53 21.97 72.20 29.45 Measuring Point(toc)[ft above land surface] ft 2.29 2.52 2.19 2.68 2.05 2.04 2.74 2.65 2.44 Well Diameter in 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 _ _ Screen Top [ft below land surface] ft 60.89 7.38 44.99 15.53 8.58 91.53_ 6.97 67.20 24.45 _ _ Screen Bottom [ft below land surface] ft 70.89 22.38 49.99 20.53 23.58 96.53 21.97 72.20 29.45 Relative Measuring Point Elevation ft 675.86 650.46 649.17 618.07 651.69 651.75 648.72 648.54 641.80 Sampling Information and Field Analysis CHECK IF DRY WELL AT TIME OF SAMPLING [I] DRY ❑ DRY ❑ DRY ❑ DRY ElDRY ❑ DRY ❑ DRY ❑ DRY II] DRY ❑ DRY ❑ DRY fill DRY ❑ DRY ❑ DRY ❑ DRY ❑ DRY ❑ DRY ❑ DRY 15A-2L Units AB-1R AB-45 AB-4D AB-11D AB-125 AB-12D AB-135 AB-13D AB-14D MW- MW- MW- MW- MW- MW- MW- MW- MW- Sample Date 11/04/2014 11/04/2014 11/04/2014 11/04/2014 11/04/2014 11/04/2014 11/04/2014 11/04/2014 11/04/2014 Water Level[ft below measuring pt.](82546) ft 54.24 13.65 12.23 9.05 15.70 14.65 12.06 11.75 16.95 Volume of Water pumped/bailed gal 2.70 8.00 20.25 3.95 1.85 15.60 0.75 0.80 10.00 Temperature(00010) deg.C 16.2 16.9 16.2 15.9 15.5 15.7 17.0 17.2 16.2 Odor(00085) None None None None None None None None None Appearance Normal Normal Normal Normal Normal Normal Normal Normal Normal Turbidity(82078) NTU 2.9 7.8 2.0 11.7 5.6 2.7 6.7 1.9 5.8 Dissoved Oxygen(00300) mg/L 8.2 1.7 4.0 1.1 0.8 4.7 2.0 2.2 3.0 Oxidation Reduction Potential(00090) mV 448 346 389 388 422 370 487 438 408 Specific Cond-field(00094) umhos/cm 304 152 127 115 26 156 81 154 139 pH-field(00400) 6.5-8.5 SU 6.4 6.1 5.9 5.9 5.0 6.4 5.5 6.3 5.4 Laboratory Information Laboratory Name Duke Energy Analytical Laboratory Certification# Samples for metals were collected unfiltered: 0 Yes ❑ No Sample Analysis Date NC DENR#248 and field acidified: 0 Yes ❑ No 15A-2L Units AB-1R AB-45 AB-4D AB-11D AB-12S AB-12D AB-135 AB-13D AB-14D MW- MW- MW- MW- MW- MW- MW- MW- i MW- Sb-Antimony(01097) 1 ug/I <1 <1 <1 <1 <1 <1 <1 <1 <1 As-Arsenic(01002) 10 ug/I <1 <1 <1 <1 <1 <1 <1 <1 <1 Ba-Barium(01007) 700 ug/I 71 28 28 40 35 44 35 40 75 B-Boron(01022) 700 ug/I <50 <50 <50 <50 <50 <50 <50 <50 67 Cd-Cadmium(01027) 2 ug/I <1 <1 <1 <1 <1 <1 <1 <1 <1 CI-Chloride(00940) 250 mg/I 1 4.7 6.9 5.1 3.1 4.9 9.3 9.4 9.3 Cr-Chromium(01034) 10 ug/I <5 <5 <5 <5 <5 <5 <5 <5 <5 Cu-Copper(01042) 1 mg/I <0.005 <0.005 0.015 <0.005 <0.005 <0.005 <0.005 <0.005 0.051 Fe-Iron(01045) 300 ug/I 55 472 12 406 136 82 280 <10 600 Pb-Lead(01051) 15 ug/I <1 <1 <1 <1 <1 <1 <1 <1 <1 Mn-Manganese(01055) 50 ug/I 10 309 <5 <5 49 <5 23 <5 50 Hg-Mercury(71900) 1 ug/I <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 Ni-Nickel(01067) 100 ug/I <5 <5 <5 <5 <5 <5 <5 <5 92 Nitrate(NO3)as N(00620) 10 mg/I 0.18 0.7 2.1 0.05 0.06 1.9 2.3 2.2 3.4 Se-Selenium(01147) 20 ug/I 2.41 <1 <1 <1 <1 <1 <1 <1 <1 SO4-Sulfate(00945) 250 mg/I 110 11 4.7 0.41 0.17 5.1 0.19 0.89 16 TI-Thallium(01059) 0.2 ug/l <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 TDS-Total Diss.Solids(70300) 500 mg/I 230 90 100 91 <25 120 63 130 95 Zn-Zinc(01092) 1 mg/I 0.005 <0.005 0.017 <0.005 0.005 <0.005 0.01 <0.005 0.009 Al-Aluminum(01105) --- ug/I NA NA NA NA NA NA NA NA NA Turbidity is field analyzed for information use only. BOLD values equal or exceed the corresponding 2L standard Notes: 1 certify that,to the best of my knowledge and belief,the information submitted in this report is true,accurate,and complete,and that the laboratory analytical data was produced using approved methods of analysis by a DWQ-certified laboratory. 1 am aware that there are significant penalties for submitting false information,including the possibility of fines and imprisonment for knowing violations. Eric Matthews/ GM II-PG Carolinas West/Plant Allen v� /}gy p ¢,Hj> 12`(o 1]4 Permittee(or Authorized Agent)Name and Title-Please print or type Signatur of Permittee(or Authorized Agent) Date GW-59CCR 06/2014 Bell, Wes From: Scruggs, Don [Don.Scruggs@duke-energy.com] Sent: Friday, September 05, 2014 4:29 PM To: Bell, Wes Cc: Matthews, Eric; Allen, Jason M; Cahoon, Steve; Callan, Tracy A Subject: Allen Oil Spill Follow Up —2-11 c.— 20/q C /9-77 Mr. Bell, Allen Steam Station discovered a slight sheen on the Catawba River at the station intake on September 2, 2014. Source of leak was identified as Unit 3A hydraulic coupling cooler which discharges into NPDES Outfall 004. Conditions in Lake Wylie allowed discharge from Outfall 004 to recirculate upstream to the station intake area where sheen was observed. The cooler was isolated,the heads removed and a small leak was identified and plugged. On September 3,an inspection of NPDES Outfall 004 revealed no sheen. The sheen at station intake had mostly dissipated and was much less visible. On September 4,Outfall 004 was inspected again and a slight sheen was observed. We suspect the additional sheen was caused by fluctuating water levels in the discharge pipe flushing out some residual hydraulic oil. A containment boom was deployed with an absorbent boom inside the containment at discharge of Outfall 004. The National Response Center and NCDENR were notified on September 2. NCDENR was notified by voicemail. I reported to you on September 3 that less than 1 pint was released. We are revising that estimate to less than 1 gallon of hydraulic oil released. If you have any additional questions feel free to contact me at 704 400-3005. Thanks, Vaa Seiteves Environmental Field Support Allen Steam Station 704 829-2423 Office 704 400-3005 Cell 1 � �ERGY AUG 252014 Allen Steam Station 253 Plant Allen Rd,., Belmont, NC 28012 704 829-2423 August 11, 2014 State of North Carolina Department of Environment and Natural Resources Division of Water Resources ������� Information Processing Unit R 1617 Mail Service Center Raleigh, North Carolina 27699-1617 AUG 2 O:1;1iO4iv Subject: Duke Energy Carolinas LLC—Allen Steam Station WATER QUHu r Groundwater Quality Monitoring—Compliance Report Form INFORMATION PR(1(`csSiNG l iNr� Please find attached the completed Groundwater Compliance Report Form (GW-59CCR)for Allen Steam Station's Ash Basin (NPDES Permit#NC0004979). Please note that this form has been revised as requested to include turbidity,dissolved oxygen and oxidation reduction potential results. Predictive modeling compliance calculations derived for monitoring wells AB-9S, AB-9D, AB-10S, and AB-10D will be included in the annual modeling report. As required by the GW-59CCR form, parameters exceeding the generic standards published at 15A NCAC 02L.0202(g-h) have been bolded. However, per 15A NCAC 02L.0202(b), where naturally occurring substances exceed the generic standards, the appropriate 2L standard shall be the naturally occurring concentration as determined by the Director. All values reported on the attached reports are dependent on the accuracy of approved analytical methods used to measure parameters. Should you have questions regarding this report, please contact me at (704) 382-4309. Sincerely, Allen Stowe Water& Natural Resources cc: Debra Watts Attachments OUNDWATER QUALITY MONITORING:opo Mail original DEPARTMENT OF ENVIRONMENT&NATURAL RESOURCES COMPLIANCE REPORT FORM and 1 CopY DIVISION OF WATER QUALITY-INFORMATION PROCESSING UNIT to: 1617 MAIL SERVICE CENTER,RALEIGH,NC 27699-1617 Phone:(919)733-3221 FACILITY INFORMATION Please Print Clearly or Type Facility Name: Allen Steam Station Permit Type: NPDES Expiration Date: 5/31/2015 Permit Name(if different): Duke Energy Carolinas,LLC PERMIT Number: NC0004979 Facility Address: 253 Plant Allen Road (Street) TYPE OF PERMITTED OPERATION BEING MONITORED Ash Impoundment Groundwater Belmont NC 28012 County Gaston (City) (State) (Zip) Contact Person: Allen Stowe Telephone# I 704-382-4309 Well Location/Site Name: Allen Ash Basin No.of wells to be sampled: 13 (from Permit) Monitoring Well Construction Information Well ID Number(From Permit) Units AB-1R AB-4S AB-4D AB-11D AB-125 AB-12D AB-13S AB-13D AB-14D MW- MW- MW- MW- MW- MW- MW- MW- MW- Well Depth [ft below land surface] ft 70.89 22.38 49.99 20.53 23.58 96.53 21.97 72.20 29.45 Measuring Point(toc)[ft above land surface] ft 2.29 2.52 2.19 2.68 2.05 2.04 2.74 2.65 2.44 Well Diameter in 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 Screen Top [ft below land surface] ft 60.89 7.38 44.99 15.53 8.58 91.53 6.97 67.20 24.45 _ Screen Bottom [ft below land surface] ft 70.89 22.38 49.99 20.53 23.58 96.53 21.97 72.20 29.45 Relative Measuring Point Elevation ft _ 675.86 650.46 649.17 618.07 651.69 651.75 648.72 648.54 641.80 Sampling Information and Field Analysis _ _ _ CHECK IF DRY WELL AT TIME OF SAMPLING El DRY III DRY ❑ DRY ❑ DRY ❑ DRY ❑ DRY El DRY ❑ DRY ❑ DRY ❑ DRY 11 DRY ❑ DRY 11DRY ElDRY ❑ DRY ElDRY ❑ DRY IIDRY 15A-2L Units AB-1R AB-45 AB-4D AB-11D AB-125 AB-12D AB-13S AB-13D AB-14D MW- MW- MW- MW- MW- MW- MW- MW- MW- Sample Date 07/07/2014 07/07/2014 07/07/2014 07/07/2014 07/07/2014 07/07/2014 07/07/2014 07/07/2014 07/07/2014 Water Level[ft below measuring pt.](82546) ft 53.78 11.13 9.63 8.00 14.32 12.46 9.33 9.23 15.79 Volume of Water pumped/bailed gal 2.50 1.30 10.30 7.22 15.80 3.59 9.50 5.16 3.59 _ Temperature(00010) deg.C 16.7 16.1 16.7 16.1 15.6 15.9 21.3 19.6 16.1 Odor(00085) None None None None None None None None None, Appearance Normal Normal Normal Normal Normal Normal Normal Normal Normal Turbidity(82078) NTU 3.6 9.9 5.6 10.3 15.8 7.2 9.5 3.6 5.2 Dissoved Oxygen(00300) mg/L 8.0 0.1 3.8 0.6 2.2 5.0 2.3 1.7 2.5 Oxidation Reduction Potential(00090) mV 470 305 340 346 390 331 478 445 375 Specific Cond-field(00094) umhos/cm 230 139 130 114 26 151 88 161 146 _ pH-field(00400) 6.5-8.5 SU 6.2 6.1 5.9 5.8 4.9 6.4 5.5 6.1 5.3 Laboratory Information Laboratory Name Duke Energy Analytical Laboratory Certification# Samples for metals were collected unfiltered: 0 Yes ❑ No NC DENR#248 Sample Analysis Date July 8-24,2014 and field acidified: Q Yes ❑ No 15A-2L Units AB-1R 1 AB-45 AB-4D AB-11D AB-125 AB-12D AB-135 AB-13D AB-14D MW- MW- MW- MW- MW- MW- MW- MW- MW- Sb-Antimony(01097) 1 ug/I <1 <1 <1 <1 <1 <1 <1 <1 <1 As-Arsenic(01002) 10 ug/I <1 <1 <1 <1 <1 <1 <1 <1 <1 Ba-Barium(01007) 700 ug/I 73 29 30 43 40 45 36 46 73 B-Boron(01022) 700 ug/I <50 <50 <50 <50 <50 <50 <50 <50 82 Cd-Cadmium(01027) 2 ug/I <1 <1 <1 <1 <1 <1 <1 <1 <1 CI-Chloride(00940) 250 mg/I 0.97 3.3 6.7 4.4 2.8 4.2 8.2 9.2 9.5 Cr-Chromium(01034) 10 ug/I <5 <5 <5 <5 <5 <5 <5 <5 <5 Cu-Copper(01042) 1 mg/I <0.005 <0.005 0.019 <0.005 <0.005 <0.005 <0.005 <0.005 0.054 Fe-Iron(01045) 300 ug/I 125 378 23 108 573 128 553 134 206 _ Pb-Lead(01051) 15 ug/I <1 <1 <1 <1 <1 <1 <1 <1 <1 Mn-Manganese(01055) 50 ug/I 14 201 <5 <5 56 <5 49 6 39 Hg-Mercury(71900) 1 ug/I <0.05 <0.05 <0.05 <0.05 <0.05 <0.05 <0.05, <0.05 <0.05 Ni-Nickel(01067) 100 ug/I <5 <5 5 <5 <5 <5 <5 <5 89 Nitrate(NO3)as N(00620) 10 mg/I 0.22 0.51 2 0.06 0.04 1.7 2.1 2.4 2.8 Se-Selenium(01147) 20 ug/I 1.9 <1 <1 <1 <1 <1 <1 <1 <1 SO4-Sulfate(00945) 250 mg/I 56 11 4.9 0.31 <0.1 4.4 0.37 0.91 17 TI-Thallium(01059) 0.2 ug/I <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 <0.2 TDS-Total Diss.Solids(70300) 500 mg/I 170 83 110 89 <25 120 69 130 100 Zn-Zinc(01092) 1 mg/I <0.005 <0.005 0.014 <0.005 <0.005 <0.005 0.008 <0.005 <0.005 Al-Aluminum(01105) --- ug/I NA NA NA NA NA NA ' NA NA NA Turbidity is field analyzed for information use only. BOLD values equal or exceed the corresponding 2L standard Notes: certify that,to the best of my knowledge and belief,the information submitted in this report is true,accurate,and complete,and that the laboratory analytical data was produced using approved methods of analysis by a DWQ-certified laboratory. I am aware that there are significant penalties for submitting false information,including the •ossibility of fines and imprisonment for knowing violations. Eric Matthews/ Station Mgr-PG Carolinas West / -c am _ g/tif i4 Permittee(or Authorized Agent)Name and Title-Please print or type Signa ure of Permittee(or Authorized Agent) Date GW-59CCR 06/2014 NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory John E.Skvarla, III Governor Secretary NOTICE OF DEFICIENCY June 13, 2014 CERTIFIED MAIL RETURN RECEIPT REQUESTED Duke Energy Corporation 7011 1570 0000 0154 7357 Attention: Mr. Sean DeNeale, Engineer II Environmental Services Post Office Box 1006 Mail Code EC 13K Charlotte,North Carolina 28201-1006 Duke Energy Corporation 7011 1570 0000 0154 7364 Attention: Mr. John Elnitsky, Vice President Project Management and Construction Post Office Box 1007 Mail Code ST-28U Charlotte,North Carolina 28201-1007 RE: Allen Active Ash Basin Dam GASTO-061 —High Hazard Potential Catawba River Basin Gaston County Dear Mr. DeNeale and Mr.Elnitsky: The "Dam Safety Law of 1967," as amended, provides for the certification and inspection of dams in the interest of public health, safety, and welfare, in order to reduce the risk of failure of such dams; to prevent injuries to persons, damage to property; and to insure the maintenance of stream flows. Our records indicate that you are the owner/and or responsible for the referenced dam, which is located off Plant Allen Road in Gaston County. On May 6, 2014, this Office received a digital copy of an internal inspection of the spillway system for the referenced dam. This submittal was in response to an information request issued by this Division on March 5, 2014, in which this Division requested that Duke Energy camera inspect all facilities that have decant structures with corrugated metal pipe (CMP) and concrete components. The decant structure for this dam is comprised of a concrete riser with concrete barrel. A preliminary review of the camera inspection video of the decant structure and report has been performed by personnel of the Land Quality Section for the referenced dam. The video documented numerous`' Division of Energy, Mineral, and Land Resources Land Quality Section-Mooresville Regional Office 610 East Center Avenue,Suite 301,Mooresville,North Carolina 28115 Telephone: 704-663-1699/FAX: 704-663-6040•Internet: http://portal.ncdenr.org/web/Ir/land-quality An Equal Opportunity/Affirmative Action Employer—50%Recycled/10%Post Consumer Paper 4 Duke Energy Corporation Allen Active Ash Basin Dam June 13, 2014 GASTO-061 Page 2 of 2 infiltration weepers and drippers, stains and cracks, and missing or cracked joint material. Additionally, a hole was observed at location 474.7 feet. The condition of the decant structure appears serious enough to justify further engineering study in order to determine appropriate remedial measures. Your dam is categorized as a"High Hazard"dam. In the event of darn failure, significant environmental damage to Lake Wylie could occur due to release of coal ash stored behind the dam. In order to ensure the safety of this dam, you are directed to retain the services of a registered professional engineer competent in the area of darn safety to review the internal video and provide a professional assessment of the decant structure with regard to overall structural integrity and recommendations for repair. Plans and specifications for repair based on the results of the study must be filed with the Division of Energy, Mineral and Land Resources for approval pursuant to the North Carolina Administrative Code, Title 15A, Subchapter 2D—Dam Safety(15A NCAC 2K). Please note any excavations in the dam or major repair work to this dam must be approved by this Division before any work is done. Additionally, please note that this dam may not be breached, meaning the darn may not be drained by cutting a notch in the darn, without prior engineered breach plans being submitted to and approved by this Division. Please submit a written response as quickly as possible, but no later than ten (10) days following receipt of this Notice to advise us of your intended actions in this matter. This response must include a schedule for repair plan development and implementation. If positive action is not taken within thirty (30) days or before July 17, 2014, whichever term is longer, we shall present the case information for appropriate enforcement action in accordance with North Carolina General Statute 143-215.36. Enforcement action could include a civil penalty of up to $500.00 per day of violation, and/or issuance of a Dam Safety Order requiring the repair or removal of this dam, and/or injunctive relief to gain compliance. Please notify this Office in writing if you wish to assert that you have no ownership or are otherwise not responsible for maintenance or repairs to the subject dam. If you have an emergency situation during non- office hours, you should notify 911 and the State Emergency Operations center at 1-(800) 858-0368. They will notify the appropriate personnel in this office of the situation. It is recommended that you or your engineer direct questions related to repair applications or the dam plan review process to our dam safety staff at (919) 707-9220. All plans, specifications design data, and calculations must be submitted to the State Dam Safety Engineer. If you have any questions regarding this letter, please contact me at(704) 663-1699. Your cooperation and consideration in maintaining a safe dam is appreciated. Sincerely, 4-- Zahid S. Khan, CPM, CPESC, CPSWQ Regional Engineer Land Quality Section ec: Steven M. McEvoy, PE, State Darn Safe Engineer vici FA NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory John E.Skvarla, III Governor Secretary NOTICE OF DEFICIENCY June 13,2014 CERTIFIED MAIL RETURN RECEIPT REQUESTED Duke Energy Corporation 7011 0570 0000 0154 7333 Attention: Mr. Sean DeNeale, Engineer II Environmental Services Post Office Box 1006 Mail Code EC 13K Charlotte,North Carolina 28201-1006 Duke Energy Corporation 7011 1570 0000 0154 7340 Attention: Mr. John Elnitsky, Vice President Project Management and Construction Post Office Box 1007 Mail Code ST-28U Charlotte,North Carolina 28201-1007 RE: Allen Retired Ash Basin Dam GASTO-016—High Hazard Potential Catawba River Basin Gaston County Dear Mr. DeNeale and Mr. Elnitsky: The "Dam Safety Law of 1967," as amended, provides for the certification and inspection of dams in the interest of public health, safety, and welfare, in order to reduce the risk of failure of such dams; to prevent injuries to persons, damage to property; and to insure the maintenance of stream flows. Our records indicate that you are the owner/and or responsible for the referenced dam, which is located off Plant Allen Road in Gaston County. On May 6, 2014, this Office received a digital copy of an internal inspection of the spillway system for the referenced dam. This submittal was in response to an information request issued by this Division on March 5, 2014, in which this Division requested that Duke Energy camera inspect all facilities that have decant structures with corrugated metal pipe (CMP) and concrete components. The decant structure for this dam is comprised of a concrete riser with CMP components and a concrete barrel. • Division of Energy, Mineral, and Land Resources Land Quality Section-Mooresville Regional Office 610 East Center Avenue,Suite 301,Mooresville, North Carolina 28115 Telephone: 704-663-1699/FAX: 704-663-6040•Internet: http://portal.ncdenr.org/web/Ir/land-quality An Equal Opportunity/Affirmative Action Employer—50%Recycled/10%Post Consumer Paper Duke Energy Corporation Allen Retired Ash Basin Dam June 13, 2014 GASTO-016 Page 2 of 2 A preliminary review of the camera inspection video of the decant structure and report has been performed by personnel of the Land Quality Section for the referenced dam. The video documented an infiltration gusher in the riser. Additionally, cracks, spalling and infiltration stains were observed. The condition of the decant structure appears serious enough to justify further engineering study in order to determine appropriate remedial measures. Your dam is categorized as a"High Hazard" dam. In the event of dam failure, significant environmental damage to Lake Wylie could occur due to release of coal ash stored behind the dam. In order to ensure the safety of this dam, you are directed to retain the services of a registered professional engineer competent in the area of dam safety to review the internal video and provide a professional assessment of the decant structure with regard to overall structural integrity and recommendations for repair. Plans and specifications for repair based on the results of the study must be filed with the Division of Energy, Mineral and Land Resources for approval pursuant to the North Carolina Administrative Code, Title 15A, Subchapter 2D—Dam Safety(15A NCAC 2K). Please note any excavations in the dam or major repair work to this dam must be approved by this Division before any work is done. Additionally, please note that this dam may not be breached, meaning the dam may not be drained by cutting a notch in the dam, without prior engineered breach plans being submitted to and approved by this Division. Please submit a written response as quickly as possible, but no later than ten (10) days following receipt of this Notice to advise us of your intended actions in this matter. This response must include a schedule for repair plan development and implementation. If positive action is not taken within thirty (30) days or before July 17, 2014, whichever term is longer, we shall present the case information for appropriate enforcement action in accordance with North Carolina General Statute 143-215.36. Enforcement action could include a civil penalty of up to $500.00 per day of violation, and/or issuance of a Dam Safety Order requiring the repair or removal of this dam, and/or injunctive relief to gain compliance. Please notify this Office in writing if you wish to assert that you have no ownership or are otherwise not responsible for maintenance or repairs to the subject dam. If you have an emergency situation during non- office hours, you should notify 911 and the State Emergency Operations center at 1-(800) 858-0368. They will notify the appropriate personnel in this office of the situation. It is recommended that you or your engineer direct questions related to repair applications or the dam plan review process to our dam safety staff at (919) 707-9220. All plans, specifications design data, and calculations must be submitted to the State Dam Safety Engineer. If you have any questions regarding this letter, please contact me at(704) 663-1699. Your cooperation and consideration in maintaining a safe dam is appreciated. Sincerely, Zahid S. Khan, CPM, CPESC, CPSWQ Regional Engineer Land Quality Section ec: Steven M. McEvoy, PE, State Darn Safety Engineer r2ic�nc Ca_ctihj Bell, Wes From: Stowe, Allen [Allen.Stowe@duke-energy.com] Sent: Monday, December 23, 2013 2:24 PM To: Bell, Wes Cc: Scruggs, Don Subject: FW: Allen Cell 1 Incident Wes, As promised earlier this morning,the account of the wastewater release at Allen Steam Station is listed below. Please let me know if any additional information is needed. Thanks Allen Stowe Water& Natural Resources Duke Energy 704-382-4309 (Office) 704-516-5548(Cell) Allen.Stowe@duke-energy.com From: Scruggs, Don ;�rn 1 ; oZOI 3OD�3p2�' Sent: Monday, December 23, 2013 12:21 PM To: Matthews, Eric; Farabaugh, Matthew; Burns, Brad Cc: Herrick, Dayna J; Sideris, Harry; Culbert, Erin B; DeNeale, Sean; Stowe, Allen Subject: Allen Cell 1 Incident Allen RAB Landfill Cell 1 repair project experienced a slope failure on the south slope of cell 1 as a result of a rain event which occurred on 12/22-23/13. In advance of an approaching weather system, Charah put measures into place to deal with the rain event. Heavier than anticipated rainfall amount caused water to pond on the southern end of cell 1,and it appears that the ponded water undermined the bermed area, resulting in two erosion areas which allowed waste material to move outside of the liner. Approximately 25 cu yds of a 60/40 blend of ash and soil was released outside of liner. In addition,an estimated 800 gallons of ash contact water was also released to the storm water channel which discharges to Catawba River. Larry Frost and Bill Wagner, NCDENR, Division of Waste Management were informed of the incident by Sean DeNeale. Wes Bell, NCDENR, Division of Water Resources was informed of the release to surface water by Allen Stowe. Charah is actively working to clean up the material and repair cell 1 surface and south slope. Environmental Field Support Allen Steam Station 704 829-2423 Office 704 400-3005 Cell 1 A • .A FIL NCDENR 1 North Carolina Department of Environment and Natural Resources • Division of Water Resources Water Quality Programs Pat McCrory Thomas A. Reeder John E.Skvarla, III Governor Director Secretary December 3, 2013 Mr. Allen Stowe, Water Management Duke Energy Post Office Box 1006/EC13K Charlotte,North Carolina 28201-1006 Subject: Compliance Evaluation Inspection Allen Steam Station NPDES Permit No. NC0004979 Gaston County Dear Mr. Stowe: Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on November 21, 2013 by Mr. Wes Bell of this Office. Please inform the facility's Operator-in- Responsible(ORC)of our findings by forwarding a copy of the enclosed report. The report should be self-explanatory; however, should you have any questions concerning this report,please do not hesitate to contact Mr. Bell at(704)235-2192 or at wes.bell@ncdenr.gov. Sincerely, ,( -ec-1 Michael L. Parker Supervisor Water Quality Regional Operations Section Enclosure: Inspection Report cc: Gaston County Health Department WB Mooresville Regional Office One Location:610 East Center Ave..Suite 301 Mooresville,NC 28115 NO hCaToII Phone:(704)663-16991 Fax:(704)663-60401 Customer Service:1-877-623-6748 na Internet www.ncwaterquality.org aturallr, An Equal Opportunity I Affirmative Action Employer—30%Recycled/10110 Post Consumer paper United States Environmental Protection Agency Form Approved. EPA Washington,D.C.20460 OMB No.2040-0057 Water CnmpIianre InspcCtion RApnrt Approval expires 8-31-98 Section A: National Data System Coding(i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 U 2 U 31 NC0004979 111 121 13/11/21 17 181 CJ 191.J 20L Remarks 211 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I 1 I 1 1 1 1 1 1 1 1 I 1166 Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA ---------Reserved-------- 671 1.5 1 69 70 U 71 L1 72 U 731 1 1 74 751 1 1 1 1 1 1 1 80 �---� Section B: Facility Data �--� Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09:40 AM 13/11/21 11/03/01 Plant Allen Steam Station - NCSR 2525 Exit Time/Date Permit Expiration Date Belmont NC 28012 12:50 PM 13/11/21 15/05/31 Name(s)of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data /// Donald Lynn Scruggs/ORC/704-829-2423/ Name,Address of Responsible Official/Title/Phone and Fax Number Contacted Allen Stowe,526 S Chruch St Charlotte NC 282011002//704-382-4309/7043829840 No Section C: Areas Evaluated During Inspection(Check only those areas evaluated) ■Permit ■Flow Measurement II Operations&Maintenance Records/Reports Self-Monitoring Program a Sludge Handling Disposal II Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s)and Signature(s)of Ip&pector(s), Agency/Office/Phone and Fax Numbers /Date Wes Bell l�V t- MRO WQ//704-663-1699 Ext.2192/ ( J/ / Marcia Allocco — MRO WQ//704-663-1699 Ex1.2204/ ' at ure of Management Q A evi er Agency/Office/Phone and Fax Numbers �'�D \ Marcia Allocco MRO WQ//704-663-1699 Ext.2204/ EPA Form 3560-3(Rev 9-94)Previous editions are obsolete. Page# 1 - 4N NPDES yr/mo/day Inspection Type 1 31 NC0004979 111 121 13/11/21 117 18W Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) Page# 2 Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 11/21/2013 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? 0 0 • 0 Is the facility as described in the permit? ■ n n ❑ #Are there any special conditions for the permit? ■ n n ❑ Is access to the plant site restricted to the general public? ■ ❑ ❑ n Is the inspector granted access to all areas for inspection? i• ❑ ❑ ❑ Comment: The subject permit expires on 5/31/2015. No chlorination is added to Outfalls 001, 003, and 004. The last compliance evaluation inspection was performed on 3/1/2012. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ ❑ ❑ ❑ Is all required information readily available,complete and current? ■ n ❑ ❑ Are all records maintained for 3 years(lab.reg.required 5 years)? ■ n n ❑ Are analytical results consistent with data reported on DMRs? U ❑ ❑ n Is the chain-of-custody complete? 11000 Dates,times and location of sampling ■ Name of individual performing the sampling • Results of analysis and calibration • Dates of analysis U Name of person performing analyses ■ Transported COCs • Are DMRs complete:do they include all permit parameters? U 0 ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? noon (If the facility is=or>5 MGD permitted flow)Do they operate 24/7 with a certified operator on each shift? 0 0 ■ 0 Is the ORC visitation log available and current? U ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ■ 0 0 0 Is the backup operator certified at one grade less or greater than the facility classification? ■ n ❑ n Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? 0 0 • 0 Page# 3 Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 11/21/2013 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Comment: The records reviewed during the inspection were organized and well maintained. Discharge Monitoring Reports (DMRs)were reviewed for the period October 2012 through September 2013. No discharges were reported at Outfalls 002A and 002E throughout the review period. All monitoring frequiencies were correct and a daily maximum effluent iron violation (Outfall 002)was reported in February 2013. The Division has previously addressed this violation through the issuance of an NOD. The ORC last performed the weekly visual inspection of the dikes and all outfalls on 11/12/2013. The last in-depth monthly impoundment/dike inspection was performed on 11/19/2013. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? • 0 n n Are all other parameters(excluding field parameters)performed by a certified lab? ■ n n n #Is the facility using a contract lab? ■ n n n #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees Celsius)? ■ n n n Incubator(Fecal Coliform)set to 44.5 degrees Celsius+/-0.2 degrees? 00110 Incubator(BOD)set to 20.0 degrees Celsius+/-1.0 degrees? 0 0 ■ Comment: On-site field analyses (pH and temperature) are performed under field laboratory certification #5134. Duke Power Environmental Services Laboratory and the contracted services of Pace Analytical Services, Inc. (low level mercury)and ETS, Inc. (toxicity) provide analytical support. The pH meter appeared to be properly calibrated and documented. Influent Sampling Yes No NA NE #Is composite sampling flow proportional? onion Is sample collected above side streams? U 0 n n Is proper volume collected? ■ n n n Is the tubing clean? n n ■ n #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees Celsius)? ■ n ❑ n Is sampling performed according to the permit? U n n n Comment: The subject permit requires grab samples at the internal Outfall 005 (FGD treatment system effluent) prior to entering the ash basin. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? n ❑ U n Is sample collected below all treatment units? ■ n n n Page# 4 Fry Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 11/21/2013 Inspection Type: Compliance Evaluation Effluent Sampling Yes No NA NE Is proper volume collected? ■ n n n Is the tubing clean? 00110 #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees Celsius)? ■ ❑ ❑ ❑ Is the facility sampling performed as required by the permit(frequency,sampling type representative)? ■ ❑ ❑ ❑ Comment: The subject permit requires effluent grab samples. Operations& Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters,for ex: MLSS, MCRT,Settleable Solids, pH, DO,Sludge 0 0 ■ 0 Judge,and other that are applicable? Comment: Duke Energy staff now operate the FGD wastewater treatment system (formerly operated under contract with Siemens Water Technologies). The FGD treatment system is connected to a computer monitoring system to assist the on-site staff in the operation of the treatment units/processes. The ash basin and FGD wastewater treatment system appeared to be properly operated and well maintained. Equalization Basins Yes No NA NE Is the basin aerated? n n • n Is the basin free of bypass lines or structures to the natural environment? ■ ❑ ❑ 0 Is the basin free of excessive grease? ■ 0 ❑ ❑ Are all pumps present? ■ ❑ ❑ ❑ Are all pumps operable? ■ n n ❑ Are float controls operable? U ❑ ❑ ❑ Are audible and visual alarms operable? 0 0 ■ 0 #Is basin size/volume adequate? ■ ❑ ❑ ❑ Comment: Chemical Feed Yes No NA NE Is containment adequate? ■ ❑ ❑ ❑ Is storage adequate? ■ ❑ ❑ ❑ Are backup pumps available? U ❑ ❑ ❑ Is the site free of excessive leaking? ■ ❑ ❑ ❑ Comment: Secondary Clarifier Yes No NA NE Page# 5 Permit: NC0004979 Owner-Facility: Plant Allen Steam Station 1411 Inspection Date: 11/21/2013 Inspection Type: Compliance Evaluation Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ n n n Is the site free of excessive buildup of solids in center well of circular clarifier? ■ n n n Are weirs level? ■ n n n Is the site free of weir blockage? ■ n n n Is the site free of evidence of short-circuiting? • n n n Is scum removal adequate? r n n n Is the site free of excessive floating sludge? ■ 0 ❑ n Is the drive unit operational? ■ 0 .n 0 Is the return rate acceptable(low turbulence)? ■ n n n Is the overflow clear of excessive solids/pin floc? ■ n n n Is the sludge blanket level acceptable?(Approximately IA of the sidewall depth) ■ n n n Comment: The FGD treatment system was not discharging at the time of the inspection due to low influent flows/electricity not being generated. Flow Measurement-Influent Yes No NA NE #Is flow meter used for reporting? ■ n n n Is flow meter calibrated annually? Ninon Is the flow meter operational? ■ n n n (If units are separated)Does the chart recorder match the flow meter? n n ■ n Comment: Internal Outfall 005 is equipped with an in-line flow meter. The flow meter is calibrated/verified annually and was last calibrated/verified on 2/20/2013. Solids Handling Equipment Yes No NA NE Is the equipment operational? ■ n n n Is the chemical feed equipment operational? ■ n n n Is storage adequate? ■ n n n Is the site free of high level of solids in filtrate from filter presses or vacuum filters? n ❑ n ■ Is the site free of sludge buildup on belts and/or rollers of filter press? 0 0 0 ■ Is the site free of excessive moisture in belt filter press sludge cake? 0 0 0 ■ The facility has an approved sludge management plan? ■ n n n Page# 6 PPV Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 11/21/2013 Inspection Type: Compliance Evaluation Solids Handling Equipment Yes No NA NE Comment: The FGD treatment system is equipped with three filter presses that were all operational; however, no sludge was being processed at the time of the inspection. The dewaterd sludge is transported to the on-site landfill equipped with a liner and leachate collection system for final disposal. The bottom ash is sluiced into the ash basin and the dry fly ash (majority of the total ash production on-site) is either disposed of into the on-site landfill or distributed for usage in the concrete market. Ponded ashes including bottom ash and fly ash can be distributed under the requirements of Permit No. WQ0000452. Flow Measurement-Effluent Yes No NA NE #Is flow meter used for reporting? 0 0 ■ 0 Is flow meter calibrated annually? 0 0 ■ 0 Is the flow meter operational? 0 0 • 0 (If units are separated)Does the chart recorder match the flow meter? 0 0 ■ 0 Comment: Flow measurements for Outalls 001, 003, and 004 are based on pump curves/logs. Outfall 002 discharges are measured by a staff guage/ultrasonic level indicator and weir. The ORC verifies the ultrasonic level indicator to the staff guage twice per year with the last verification being performed in October 2013. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? ■ ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? 0 0 ■ 0 Comment: No discharges were observed from Outfalls 002A, 002B, and 005 (internal) at the time of the inspection. The discharges from Outfalls 001, 002, 003, and 004 appeared clear with no floatable solids or foam. Page# 7 Bell, Wes From: Scruggs, Don [Don.Scruggs@duke-energy.com] Sent: Monday, September 09, 2013 11:37 AM To: Bell, Wes Subject: Allen Steam Station Spill-9/3/2013 Mr. Bell, This is a follow up to our conversation of September 4, 2013 regarding waste water spill from "A" ash line which occurred September 3, 2013. Allen Steam Station has completed the following actions related to the release: • Water which was released to the storm water sedimentation basin was collected and pumped to ash pond#3 over a four day period. • Bottom ash which was released was vacuumed and disposed of in Allen Steam Station industrial landfill. • Investigation into cause of failure revealed a restriction in a butterfly valve. That valve has been bypassed until restriction can be cleared. • No adverse impact was observed. Please contact me if you have further questions Vag Saa994 Environmental Field Support Allen Steam Station 704 829-2423 Office 704 400-3005 Cell 1 bENR North Carolina Department of Environment and Natural Resources Division of Water Quality Pat McCrory Charles Wakild, P.E. John E.Skvarla, III Governor Director Secretary May 23, 2013 Mr. Allen Stowe, Water Management Duke Energy Carolina, LLC 526 South Church Street, EC13K Charlotte, North Carolina 28202 Subject: Notice of Deficiency— Effluent Limitation Tracking #: NOD-2013-LV-0070 Plant Allen Steam Station NPDES Permit No. NC0004979 Gaston County Dear Mr. Stowe: A review of the February 2013 self-monitoring report for the subject facility revealed a violation of the following parameter at Ouffall 002: Date Parameter Reported Value Permit Limit 2/5/13 Total iron 1.64 mg/L 1.58 mg/L (Daily maximum) Remedial actions, if not already implemented, should be taken to correct the causes(s) of the noted violation. Unresolved violations may lead to the issuance of a Notice of Violation and/or assessments of civil penalties by the Division of Water Quality. If the violations are of a continuing nature, not related to operation and/or maintenance problems, and you anticipate remedial construction activities, then you may wish to consider applying for a Special Order by Consent (SOC). Thank you for your attention to this matter. If you have questions concerning this matter or to apply for a SOC, please do not hesitate to contact Ms. Marcia Allocco at (704) 235-2204. Sincerely, 1,614 &, � Michael L. Parker Surface Water Protection Regional Supervisor cc: Point Source Branch MA Mooresville Regional Office Location:610 East Center Ave.,Suite 301 Mooresville,NC 28115 One Phone:(704)663-16991 Fax:(704)663-6040\Customer Service:1-877-623-6748 NorthCarolina Internet:http:l/portal.ncdenr.org/weblwq Naturally An Equal Opportunity 1 Affirmative Acton Employer—30%Recycled/10%Post Consumer paper Bell, Wes From: Scruggs, Don [Don.Scruggs@duke-energy.com] Sent: Friday, January 04, 2013 5:16 PM To: Bell, Wes Subject: Oil Spill Follow Up On January 3`d, 2013..... an oil sheen was observed on Catawba River near Allen intake area at 1315 due to a broken 5/8" drain line from Unit 3 A river screen reduction gear motor. Approximately 2 gallons of lube oil was released. Operations personnel cleaned up the river screen housing and installed a plug in the reduction gear motor until the drain line can be repaired. Oil remaining on the riverscreen housing was removed using absorbent matting. Unit 5 river circulator pump was operating serving to contain the sheen at point of release.As preparations were underway to deploy an absorbent boom a light breeze came up and threatened to disperse the sheen to the south and east(away from station intake). At that point the decision was made to start Unit 1 river circulator pump,which effectively pulled the sheen into the plant CCW process, moved the water through Unit 1 water box and discharged the water into the CCW discharge canal (NPDES Outfall 001). A permanent containment boom is in place just downstream of the outfall. Visual observations at the containment boom were conducted at 1630 on 1/3 and 0730, 1130 and 1600 on 1/4. No sheen was observed.Visual observations were also conducted in the vicinity of the spill on 1/4 at 0745, 1145 and 1300. Again, no residual sheen observed. National Response Center was notified of the spill 1/3/13 at 1720. (Incident# 1034745) Let me know if you have additional questions. [/oa ,'C'Le4994 Environmental Field Support Allen Steam Station/Lower Catawba Hydro 704 829-2423 Office 704 400-3005 Cell c :dt „4- r-; poi 3 aoae? • 1PP ig,ktibii Collection System SSO 24-Hour Notification -pp—. V' � Collection System: Number and Name r, -�.�• Ili ed .,. ��0 /D13 ' Incident Number from BIMS 201 ,19• Incident Reviewed (Date): Incident Action Taken: NOV-2011-DV DV-2011- Spill Date i//7 Time 000 am/ pm Reported Date zP f/gl/�- Time D 75' am/ pm Reported To SWP Staff or EM Staff "-nn Phone ,�l �� . �5� Reported By C7 2 ( c% Sill 74 3) 2M( ..54 �kJ Address of p County AN t:0 City ‘dii(01 Cause of Spill6/idke / di d crate& �. D�?� Gal toStream Est. o��� �7 0� Total Estimated Gallons �� e��� StreamAA.,d4 gi�f.�- Fish Kill: Yes No Number Species ..--A----1. Non Required Information and other comments relating to SSO incident: Response time minutes Zone Map Quad ea'a466911 - 6(64 ild Cu/a AyNte5 - M h - dam pai i„t AV: ahieJ - 9„., 16 ad, 6a,at, (loose/tie-4 - may- - cow Bell, Wes From: Scruggs, Don [Don.Scruggs@duke-energy.com] Sent: Thursday, June 21, 2012 1:15 PM To: Sifford, Barbara Cc: Bell, Wes Subject: 5 Day follow up report Attachments: 5 day follow up Allen Steam Station.pdf Attached is 5 day follow up report for CY sump line release at Allen Steam Station. Hard copy will follow. Thanks, Veut S'vuerm Environmental Field Support Allen Steam Station/Lower Catawba Hydro 704 829-2423 Office 704 400-3005 Cell 1 • Duk Energy. ALLEN STEAM STATION 253 Plant Allen Rd. Carolinas Belmont, NC 28012 704 829-2423 704 829-2370 fax June 21, 2012 Ms. Barbara Sifford Mooresville Regional Office North Carolina Department of Environment and Natural Resources 610 East Center Avenue, Suite 301 Mooresville, NC 28115 Subject: Duke Energy Carolinas, LLC/Allen Steam Station NPDES Permit Number NC0004979 Wastewater Spill- Five Day Follow-up Report Dear Ms. Sifford: With reference to Part II, Section E.9 of the NPDES Permit, this letter is the five day follow-up report associated with the unauthorized discharge incident at Allen Steam Station reported to you by Don Scruggs on June 18, 2012 at approximately 8:20 am. On the morning of June 17, 2012 the coal yard/yard drainage sump discharge line at Allen Steam Station was determined to have a leak. Flow through this pipe was isolated and discharge flow was re-routed to a parallel line by means of a crossover valve. Based on the station operation, the contents of the sump was primarily once through cooling water, storm water and a small amount of partially treated domestic sewage. It is estimated that 2,000 gallons of industrial waste water was released to the Catawba River. No adverse impact to the environment was observed. Presently, the pipe is still isolated and an investigation is underway to understand the cause of the failure. Until then the pipe will continue to be isolated. If you need additional information or have questions please contact Don Scruggs at 704 829-2423. Sincerely, ste:c ii/61:444 Eric Matthews Production Manager Allen Steam Station bc: Erin Culbert EC12B Allen Stowe EC13K Don Scruggs Allen Steam Station Brian Weisker Allen Steam Station Certified Mail:7099 3400 0012 0537 0622 OPPPIPP- Bell, Wes From: Scruggs, Don [Don.Scruggs@duke-energy.com] Sent: Thursday, June 21, 2012 3:44 PM To: Bell, Wes Subject: RE: Bypass Discovered leak about 8:30am on the 17th and shut pumps down immediately some flow continued from upstream head until around 9:00am on the 17tn Voet Svueffd Environmental Field Support Allen Steam Station/Lower Catawba Hydro 704 829-2423 Office 704 400-3005 Cell From: Bell, Wes [mailto:wes.bell@ncdenr.gov] Sent: Thursday, June 21, 2012 2:18 PM To: Scruggs, Don Subject: Bypass Don, Do you know the time in which the spill was detected and the date/time the spill was stopped. Thanks. Wes Wes Bell-Wes.BellCcancdenr.gov North Carolina Dept.of Environment& Natural Resources Div.of Water Quality 610 E. Center Ave.,Suite 301 Mooresville, NC 28115 Ph: 704.235.2192 Fax: 704.663.6040 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulation. 1 lia L. NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Pat McCrory Charles Wakild, P.E. John E. Skvarla, Ill Governor Director Secretary January 28, 2013 Mr. Allen Stowe, Water Management Duke Energy Carolinas, LLC 526 South Church Street, EC13K Charlotte, North Carolina 28202 Subject: Division of Water Quality Site Visits Riverbend Steam Station (NC0004961) and Plant Allen Steam Station (NC0004979) Gaston County Dear Mr. Stowe: Enclosed you will find a compact disc (CD) containing information gathered during the site visits conducted by Mooresville Regional Office staff(hereinafter MRO staff) at the above noted Duke Energy Carolinas, LLC (hereinafter Duke) permitted facilities on December 4-6, 2012. The visits were conducted in conjunction with the annual inspections of the coal ash impoundments by staff from the Land Quality section of the Division of Energy, Mineral, and Land Resources (hereinafter DEMLR) under their dam safety program. The site visits were prompted by recent correspondence received from the Catawba Riverkeeper Foundation, which highlighted their concerns with unpermitted seepages/outfalls at the noted facilities. As a result, MRO.staff visited areas at both facilities where there was seepage (as defined by DEMLR) from the coal ash impoundments, Outfall 002 as noted under the respective permits, and the areas highlighted by the Catawba Riverkeeper directly along the shoreline (with Mountain Island Lake or lake Wylie) as possible "seepage areas." At each facility DWQ staff collected analytical samples (metals, dissolved solids, and nutrients) from permitted Outfall 002 as well as three seepage locations (also sampled by Duke personnel). In addition, MRO staff performed water quality readings (temperature, pH, dissolved oxygen, and conductivity) at the above noted sampling locations along with areas around Outfall 002 at the Riverbend steam Station (noted by the Catawba Riverkeeper Foundation). The enclosed CD contains two folders. Folder 018 contains the pictures taken on December 4th and 5th whereas folder 019 contains the pictures taken on December 6th along with a summary document containing sampling location maps, the analytical results, and the field water quality readings. The aforementioned information has been forwarded to the Division's NPDES Unit for their consideration. If you have any questions regarding the enclosed information please contact Ms. Marcia Allocco or Mr. Andrew Pitner at 704-663-1699. Sincereel/ly, r� G a,. Michael L. Parker Surface Water Protection Section Supervisor Mooresville Regional Office Enclosure: Data CD Mooresville Regional Office Location:610 East Center Ave.,Suite 301 Mooresville,NC 28115 One Phone:(704)663-1699\Fax:(704)663-6040\Customer Service:1-877-623-6748 North Carolina Internet:http://portal.ncdenr.org/web/wq An Equal Opportunity,Affirmative Action Employer-30%Recycled/l0%Post Consumer paper Naturally A4,• A NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. Dee Freeman Governor Director Secretary March 6,2012 Mr. Allen Stowe, Water Management Duke Energy Post Office Box 1006/EC13K Charlotte,North Carolina 28201-1006 Subject: Compliance Evaluation Inspection Allen Steam Station NPDES Permit No. NC0004979 Gaston County Dear Mr. Stowe: Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on March 1,2012 by Mr. Wes Bell of this Office. Please advise the facility's Operator-in-Responsible Charge(ORC)of our findings by forwarding a copy of the enclosed report. The report should be self-explanatory;however, should you have any questions concerning this report,please do not hesitate to contact Mr. Bell at(704)235-2192, or at wes.bell@ncdenr.gov. Sincerely, for Robert Krebs Surface Water Protection Regional Supervisor Enclosure: Inspection Report cc: Gaston County Health Department WB Mooresville Regional Office One Location:610 East Center Ave.,Suite 301 Mooresville,NC 28115 NorthCarolina Phone:(704)663-16991 Fax:(704)663.60401 Customer Service:1-877-623-6748 Naturally Internet www.ncwaterquality.org An Equal Opportunity\Affirmative Action Employer—30%Recycled/10%Post Consumer paper United States Environmental Protection Agency Form Approved. EPA Washington,D.C.20460 OMB No.2040-0057 Approval expires 8-31-98 Water Compliance Inspection Report Section A: National Data System Coding(i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 1 ru 1 2 I I 31 NC0004979 111 121 12/03/01 1 17 181.9 I 191 S 1 201 I �! !-! Remarks !J LJ 21IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII11166 Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA --- 671 1.5 169 701 41 71 U 72' , 7731 1 174 751. 1 1 1 1 1 1 1 80 Section B: Facility Data Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09:15 AM 12/03/01 11/03/01 Plant Allen Steam Station NCSR 2525 Exit Time/Date Permit Expiration Date Belmont NC 28012 12:35 PM 12/03/01 15/05/31 Name(s)of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data /// Donald Lynn Scruggs/ORC/704-829-2423/ Name,Address of Responsible Official/Title/Phone and Fax Number Contacted Jimmie Allen Stowe,526 S Chruch St Charlotte NC 282011002//704-382-4309/7043829840 No • Section C: Areas Evaluated During Inspection(Check only those areas evaluated) Permit Flow Measurement •Operations&Maintenance •Records/Reports II Self-Monitoring Program IN Sludge Handling Disposal II Facility Site Review IN Effluent/Receiving Waters II Laboratory Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s)and Signature(s)of Inspector() Agency/Office/Phone and Fax Numbers Date 7 / _ Wesley N Bell i /i-' 1��' MRO WQ//704-663-1699 Ext.2192/ Si nature of Management Q A Re�irer ._..-_Agency/Office/Phone and Fax Numbers Dat / Marcia Allocco MRO WQ//704-663-1699 Ext.2204/ EPA Form 3560-3(Rev 9-94)Previous editions are obsolete. Page# 1 NPOES yr/mo/day Inspection Type 3 NC0004979 111 121 12/03/01 117 18'^I Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) Page# 2 Permit: NC0004979 Owner-Facility: Plant Allen Steam Station nspection Date: 03/01/2012 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? n n ■ n Is the facility as described in the permit? U n n n #Are there any special conditions for the permit? ■ n n n Is access to the plant site restricted to the general public? ■ n n n Is the inspector granted access to all areas for inspection? ■ n n n Comment: The subject permit expires on 5/31/2015. No chlorination is added to the discharges at Outfalls 001, 003, and 004. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ ❑ n n Is all required information readily available, complete and current? ■ n n n Are all records maintained for 3 years(lab. reg. required 5 years)? ■ n ❑ n Are analytical results consistent with data reported on DMRs? ■ n n n Is the chain-of-custody complete? U n n n Dates, times and location of sampling • Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis • Name of person performing analyses Transported COCs U Are DMRs complete:do they include all permit parameters? ■ n n n Has the facility submitted its annual compliance report to users and DWQ? 0 0 ■ 0 (If the facility is=or>5 MGD permitted flow)Do they operate 24/7 with a certified operator on each shift? n n ■ n Is the ORC visitation log available and current? ■ n n n Is the ORC certified at grade equal to or higher than the facility classification? ■ n n n Is the backup operator certified at one grade less or greater than the facility classification? ■ n ❑ n Is a copy of the current NPDES permit available on site? ■ n n n Facility has copy of previous year's Annual Report on file for review? n n ■ n Page# 3 Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 03/01/2012 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Comment: The records reviewed during the inspection were organized and well maintained. Discharge Monitoring Reports (DMRs)were reveiwed for the period December 2010 through November 2011. No effluent limit violations were reported and all monitoring frequencies were correct. The ORC performs and documents weekly visual inspections on the dikes and all outfalls. In addition, facility staff perform and document in-depth inspections to the dikes on a monthly basis and following a two-inch rainfall event. The last monthly dam/dike inspection was performed on 2/28/2012. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? U n n n Are all other parameters(excluding field parameters)performed by a certified lab? ■ n n n #Is the facility using a contract lab? ■ n n n #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees Celsius)? ■ n n n Incubator(Fecal Conform)set to 44.5 degrees Celsius+/-0.2 degrees? n n ■ n Incubator(BOD)set to 20.0 degrees Celsius+/- 1.0 degrees? 0 0 • 0 Comment: On-site field analyses (pH and temperature) are performed under laboratory certification #5134. Duke Power's Environmental Services Laboratory (Certification #248) and the contracted services of Pace Analytical Services, Inc. and ETS, Inc. also provide analytical support. The pH meter and temperature measuring devices appeared to be properly calibrated and documented. Influent Sampling Yes No NA NE #Is composite sampling flow proportional? ❑ n ■ n Is sample collected above side streams? n n n Is proper volume collected? U n n n Is the tubing clean? n n U n #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees Celsius)? n n U n Is sampling performed according to the permit? ■ n n n Comment: The subject permit requires grab samples of the Flue Gas Desulfurization (FGD)wastewater treatment system's discharge (internal Outfall 005) prior to entering the ash basin. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? 0 0 • 0 Is sample collected below all treatment units? ■ n ❑ n Page# 4 Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 03/01/2012 Inspection Type: Compliance Evaluation Effluent Sampling Yes No NA NE Is proper volume collected? • n n n Is the tubing clean? 0 0 • 0 #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees Celsius)? noon Is the facility sampling performed as required by the permit(frequency,sampling type representative)? ■ n n n Comment: The subject permit requires effluent grab samples at all outfalls. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ n n n Does the facility analyze process control parameters,for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ n n n Judge,and other that are applicable? Comment: Siemens Water Technologies has been contracted to operate the FGD wastewater treatment system. A molasses-based nutrient is added in both bioreactor stages (selenium removal). Duke has previously constructed pH adjustment facilities (sulfuric acid and sodium hydroxide) adjacent to the ash basin. The pH can be adjusted on an as-needed basis near the outlet of the ash basin discharge. Both wastewater treatment facilities (FGD and ash basin) appeared to be properly operated and well maintained. Equalization Basins Yes No NA NE Is the basin aerated? n n ■ n Is the basin free of bypass lines or structures to the natural environment? ■ ❑ ❑ n Is the basin free of excessive grease? 0 0 • 0 Are all pumps present? ■ n n n Are all pumps operable? ■ n n n Are float controls operable? 110000 Are audible and visual alarms operable? 0 0 • 0 #Is basin size/volume adequate? 'Norm Comment: Chemical Feed Yes No NA NE Is containment adequate? ■ 0 n n Is storage adequate? ■ n n n Are backup pumps available? ■ n n n Is the site free of excessive leaking? • n n 0 Comment: Page# 5 Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 03/01/2012 Inspection Type: Compliance Evaluation Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? NODO Is the site free of excessive buildup of solids in center well of circular clarifier? ■ n n 0 Are weirs level? ■ n n n Is the site free of weir blockage? ■ n n n Is the site free of evidence of short-circuiting? ■ n ❑ ❑ Is scum removal adequate? ■ 0 n n Is the site free of excessive floating sludge? ■ n n n Is the drive unit operational? ■ n n n Is the return rate acceptable(low turbulence)? 0 0 ■ 0 Is the overflow clear of excessive solids/pin floc? n n n U Is the sludge blanket level acceptable?(Approximately 1/4 of the sidewall depth) ■ n n n Comment: The facility was not discharging at the time of the inspecton due to low influent flows. Solids Handling Equipment Yes No NA NE Is the equipment operational? ■ n n n Is the chemical feed equipment operational? ■ n n n Is storage adequate? ■ n n n Is the site free of high level of solids in filtrate from filter presses or vacuum filters? n n n ■ Is the site free of sludge buildup on belts and/or rollers of filter press? n n n ■ Is the site free of excessive moisture in belt filter press sludge cake? n 0 ❑ ■ The facility has an approved sludge management plan? U n 0 ❑ Comment: The FGD wastewater treatment system is equipped with multiple filter presses. Sludge was not being processed at the time of the inspection; however, dewatered sludge is transported to the on-site landfill (equipped with a liner and leachate collection system) for final disposal. The bottom ash is sluiced into the ash basin and the dry fly ash (majority of the total ash production on-site) is either disposed of into the on-site landfill or distributed for usage in the concrete market. Ponded ashes including bottom ash and fly ash can be distributed under the requirements of Permit No. WQ0000452. Flow Measurement- Effluent Yes No NA NE #Is flow meter used for reporting? n n ■ n Is flow meter calibrated annually? n n ■ n Page# 6 PPFPP.- Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 03/01/2012 Inspection Type: Compliance Evaluation Flow Measurement-Effluent Yes No NA NE Is the flow meter operational? n n • n (If units are separated)Does the chart recorder match the flow meter? 0 0 • 0 Comment: Flow measurements for Outfalls 001, 003, and 004 are based on pump curves/logs. Outfall 002 discharges are measured by a staff guage/ultrasonic level indicator and weir. The ORC verifies the ultrasonic level indicator to the staff guage at minimum of once per year. Internal Outfall 005 discharge is measured by an in-line flow meter that is calibrated/verified once per year(last calibrated/verified on 2/16/2012). Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ n n n Are the receiving water free of foam other than trace amounts and other debris? ■ n n n If effluent (diffuser pipes are required) are they operating properly? 0 0 • 0 Comment: No discharges were observed from Outfalls 002A, 002B, and 005 (internal) at the time of the inspection. The discharges from Outfalls 001, 002, 003, and 004 appeared clear with no floatable solids or foam. Page# 7 Pell, Wes From: Scruggs, Don [Don.Scruggs@duke-energy.com] Sent: Thursday, March 01, 2012 2:43 PM To: Bell, Wes Subject: FW: Attached Image Attachments: 1824_001.pdf Wes, attached are two letters..the one you referenced today...and a follow up from Gil Vinzani...retracting some language and referencing Special Condition A(14) and 15A NCAC 2K.....which does not specify an inspection frequency....I think it was left up to Duke civil engineers who own the dike integrity program to specify frequency...as I penciled in red. Let me know if this does not satisfy your concern. Vela S'vta99,4 Environmental Field Support Allen Steam Station/Lower Catawba Hydro 704 829-2423 Office 704 400-3005 Cell From: DUKE-Allen Plant [mailto:allen3235@duke-energy.com] Sent: Thursday, March 01, 2012 2:16 PM To: Scruggs, Don Subject: Attached Image 1 • Arr,,,,A, NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary ErgitIVIE January 20, 2011 JAN 2 1 20* Mr. Allen Stowe Duke Energy Corporation E� , EC13K/ PO Box 1006 Charlotte, NC 28201-1006 Subject: Cover Letter Clarification NPDES Permit No.NC0004979 Duke Energy Carolinas Allen Steam Station Gaston County Dear Mr. Stowe: Regarding the issuance of the subject permit on January 18, 2011, it has come to our attention that the cover letter incorrectly stated requirements regarding integrity inspections of the ash pond dam. Please note that dam integrity falls under jurisdiction of the NC DENR Division of Land Resources/Dam Safety Program, and this facility must adhere to darn safety and design requirements specified in 15A NCAC 2K. This dam integrity requirement is correctly stated within Special Condition A(14)of the NPDES permit. If you have questions regarding this correction, please contact Gil Vinzani at [gil.vinzani@ncdenr.gov] or at (919) 807-6395. Si :ety f_, 'Om Belnick, Supervisor NPDES Complex Permits Unit Cc: Mooresville Regional Office, Surface Water Protection Section NPDES Unit Files Central Files Strkfatetivict onIer,Raigigh.Nolinftirorxra 27699-10: a Mbrtn Can Ana ua 2'60+�4oartx.re542 N..�.I�MrrYlsi t�afoi� Phore t9 r« i FAX;friMri.i405 t(Mtomia Germ r 1• .6ii!.,748 ) ' a it y r; > intern! ,416! r C„state,t!Cous,L M srmr'Gi9ur4 to ''n eMs pt!ti 6h Ite 417466., North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H.Sullins Dee Freeman Governor Director Secretary l� f is � vy L., January 18, 2011 I fil , J Mr. Allen Stowe JAN ?. 1 r011 i_,:.. Duke Energy Corporation EC13K/ PO Box 1006 Charlotte, NC 28201-1006 �� `R'' Subject: Issuance of NPDES Permit No.NC0004979 Duke Energy Carolinas Allen Steam Station Gaston County Dear Mr. Stowe: Division of Water Quality (Division) personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. it is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007. A public hearing was held on October 19, 2010 in Mooresville seeking comments on the Draft permit and proposed continuation of the Clean Water Act Section 316(a) temperature variance. This final permit incorporates recommendations of the DWQ Hearing Officer as well as other changes. Listed below are all changes from the previous permit: • Structural integrity inspection of ash pond darn This condition requires the facility to inspect for dam integrity on a weekly basis and after any one-inch or greater rainfall event. Dam safety and design requirements per 15A NCAC 2K are required. m,ea-tliy r 4,cie r 7 a 0 u a t J Et) & + • CWA Section 316(a) Thermal Variance This condition requires the facility to submit a Balanced and Indigenous Population (BIP) study plan that conforms to EPA study guidelines, and receives DWQ and EPA concurrence prior to study implementation. A BIP report must be submitted no later than 180 days prior to permit expiration, should the permittee request continuation of the CWA Section 316(a) thermal variance. 1617 Mail Service Center,Raleigh,North Carolina 27699.1617 Location:512 N.Salisbury St.Raleigh,North Carolina 27604 One , Phone:919.807.0300k,FAX:919.807-64951 Customer Service:1.877.623.8748 NOr•thCaro na Internet:blip://h2o.slate,no.us/ r An Equal Opoortumty 1 Affirmative Acton Employer Natural" • Duke ALLEN STEAM STATION re,Energy® 253 Plant Allen Rd. Carolinas Belmont, NC 28012 704 829-2423 704 829-2370 fax RFCEIVFD DIVISION OF tiV,ITER QUALITY January 6, 2012 r , Mike Parker roci:;-:_'L::.u_ }_.,., ;., L OFFICE North Carolina Department of Environment and Natural Resources 610 East Center Avenue, Suite 301 Mooresville, NC 28115 Subject: Duke Energy Carolinas„ LLC NPDES Permit NC0004979 Unusual Condition WWTS Dear Mr. Parker: Due to elevated levels of halogens in the Flue Gas Desulfurization (FGD) Purge entering the Waste Water Treatment System (WWTS), FGD Purge water was redirected around the bioreactor from 10:00 p.m. on 12/20/11 until 6:00 a.m. on 12/24/11. The Physical/Chemical treatment train operated as normal during this timeframe. Flow to bioreactor resumed at 8:00 a.m. on 12/25/11. During the period that the FGD Purge was being redirected the WWTS was only in operation for a total of 36 hours due to low electrical demand. Elevated halogen levels have not been previously observed in FGD purge water. However, Allen Steam Station has recently been conducting pilot studies with different coals and additives. Additional testing is planned to prevent a reoccurrence of this problem in the future. If you have any questions regarding this event, please contact me at 704-829-2423 or via email Don.Scruggs(asduke-energy.com. S. ly, cruggs Sr. EHS Professional Allen Steam Station RECEIVED DIVISION OF WATER QUALITY ALLEN STEAM STATION Duke 253 Plant Allen Rd. Energy® D E C 1 9 2 01 1 Belmont, NC 28012 Carolinas MOO. 704 829-2423 704 829-2370 fax �J;dAL OFFICE December 15, 2011 Mike Parker North Carolina Department of Environment and Natural Resources 610 East Center Avenue, Suite 301 Mooresville, NC 28115 Subject: NPDES Permit NC0004979 Temporary Bypass of Physical /Chemical Train in WWTS Dear Mr. Parker: Per our conversation on April 13, 2011 this letter is intended to meet your requirements of notification of a temporary bypass of the physical/chemical treatment train in Allen Steam Station WWTS. This bypass is necessary to facilitate warranty work on several agitators associated with the physical/chemical train. Expected duration of bypass is eight days tentatively scheduled to begin 01/09/2012. Consulting engineer is confident we will continue to achieve removal of Se, Hg and TSS to concentrations we have historically measured while the bypass is running. Components to be bypassed: Reaction Tank# 1: Lime addition and sludge recycle Reaction Tank#2: Organosulfide addition (not currently used) Reaction Tank#3: Ferric Chloride addition Flow Splitter: Polymer addition Current plan is to forego lime and ferric addition. Polymer will be added by a temporary hose over to the clarifier center well. Please be reminded the discharge of this WWTS is to an internal outfall for Outfall 002. If you have any questions regarding this bypass, please contact Bill Kennedy at 980-721-7626 or email William.Kennedy@duke-energy.com. SiReere4, / M1/6( ‘Aili D cruggs Sr. EHS Professional Allen Steam Station A7I Or r NCDENR North Carolina Department of Environment and Natural Resources Division of Land Resources James D. Simons, PG,PE Beverly Eaves Perdue,Governor Director and State Geologist Dee Freeman,Secretary Certificate of Approval November 30, 2010 CERTIFIED MAIL RETURN RECEIPT Duke Energy Corporation Attn: Mr. B. Henry Taylor, PE, Senior Engineer Procurement, Construction and EH&S —Environmental Projects EC 11 Y P.O. Box 1006 Charlotte, North Carolina 28201-1006 RE: Allen Retired Ash Basin Dam Approval to Modify Gaston County State Dam ID: GASTO-016 Dear Mr. Taylor: This is in response to your submissions dated and received as follows of plans, specifications and design data for modification of the subject dam in compliance with the Dam Safety Law of 1967. 1. "OPERATIONS PLAN RETIRED ASH BASIN (RAB)—ASH LANDFILL ALLEN STEAM STATION BELMONT, NORTH CAROLINA" document dated March 11, 2008, revised September 3, 2010. This document was received on September 9, 2010. 2. "Permit to Operate—Modifications Request" document dated September 3, 2010. This document was received on September 9, 2010. 3. "Permit to Operate—Modifications Request—Response to NCDENR Comments" document dated November 11, 2010. This document was received on November 12, 2010. This dam is of high hazard classification. These plans, specifications and design data were prepared under the supervision of Mr. Kenneth R. Daly, PE, with S&ME, Inc. Geological Survey•Land Quality•Geodetic Survey Division of Land Resources•1612 Mail Service Center, Raleigh, North Carolina 27699-1612 512 North Salisbury Street,Raleigh, North Carolina 27604 Telephone 919-733-3833/FAX: 919-715-8801 •Internet:http://www.dlr.enr.state.nc.us/index.html Mr. B. Henry Taylor, PE Allen Retired Ash Basin Dam Approval to Modify GASTO-016 November 30, 2010 Page 2 of 3 This letter constitutes approval of the proposal to modify the subject dam according to the plans and specifications received by this Division on September 9, 2010, revised November 12, 2010 with the following stipulations: 1. Project construction shall be supervised by Mr. Kenneth R. Daly, PE. Mr. Kenneth R. Daly, PE shall be responsible for field observation of construction as necessary to ensure compliance with approved plans. Mr. Kenneth R. Daly, PE shall provide a report to this office on March 31, June 30, September 30 and December 31 of each year for the duration of the project beginning in 2011. The report is to be in a format which will certify that material placement to date is in accordance with approved compaction requirements and provide professional opinion as to whether material strength parameters assumed in the structural analyses by S&ME, Inc. dated February 18, 2009 and May 1, 2009 remain valid. This report is to be provided in digital format. 2. During construction, the Division of Land Resources may require such progress reports as are deemed necessary. 3. The Operations Plan shall be revised as follows for quality control of compaction effort on dry placed waste ash material: a. Waste fill shall be compacted to a minimum of 95 (ninety-five) percent of its Standard Proctor(ASTM D698) maximum dry density. Compacted moisture content shall be within 5 (five) percent of optimal moisture content. b. Cells 1 and 3: At minimum, perform in-place density tests at a frequency of one test per 8,000 cubic yards (or one test per 216,000 square feet of 12-inch thick lift). At minimum, develop one moisture-density relationship (Standard Proctor test—ASTM D698) at a frequency of one test per 50,000 cubic yards of material placed. c. Cells 2 and 4: At minimum, perform in-place density tests at a frequency of one test per 2,000 cubic yards (or one test per 54,000 square feet of 12-inch thick lift). At minimum, develop one moisture-density relationship (Standard Proctor test— ASTM D698) at a frequency of one test per 20,000 cubic yards of material placed. 4. In accordance with GS 143-215.29 and NCAC 15A-2K .0203, .0212, .0215, and .0216, within 30 days of completion of the project, Mr. Kenneth R. Daly, PE shall inspect the completed work and upon finding that the work has been done as specified and the dam is safe, shall file with the Division of Land Resources two sets of record drawings and a certificate stating that the work has been completed in accordance with approved plans, specifications and other requirements. 5. Final approval for operation of this dam must be issued by the Division of Land Resources upon project completion. 6. An emergency action plan (EAP) is required for all high hazard dams. It is strongly recommended that the EAP be submitted prior to commencing modifications to address iiv r. B. Henry Taylor, PE Allen Retired Ash Basin Dam Approval to Modify GASTO-016 November 30, 2010 Page 3 of 3 problems that may arise during construction. Nevertheless, the EAP must be received prior to March 31, 2011 or this approval is void. 7. You must notify Mr. Zahid Khan, Regional Engineer, Land Quality Section, 610 East Center Avenue, Mooresville, North Carolina 28115, (704) 663-1699 ten days before the start of construction. The Army Corps of Engineers and the Water Quality Section of this Department should be contacted to determine if additional permits are required. Also, the erosion and sediment control program having jurisdiction should be contacted to determine permit requirements. In any case, sediment must be prevented from entering the waters of the state or flowing onto neighboring property. Construction of the modifications must begin within one year of the date of this letter or this approval is void. For assistance you may contact the Mooresville Regional Office at (704) 663- 1699 or a staff member of the Dam Safety Program in the Raleigh Central Office at telephone number(919) 733-4574. Si, erely, r 6 ,_ James D. Simons, PG, PE Director and State Geologist JDS/smm cc: Mr. Kenneth R. Daly, PE, with S&ME, Inc. Mr. Zahid Khan, Land Quality Regional Engineer File name: GASTO-016 20101 130 COAM Allen Retired Ash Basin Dam.doc •rArr TWO La6oratory Section WesuIts County: GASTON Sample ID: AB59463 River Basin CTB RECEIVED OF WArF9p PO Number# 10W4700 Report To MROSP pIVISION OF WATER QUAL Date Received: 06/09/2010 Collector: D HOOD qq{{�� IA > y Time Received: 08:20 Region: MRO JAN 2.0 LU1�,-js `- LabworksLoginID SMATHIS Sample Matrix: WASTEWATER. Report Generated: 1/5/11 SWP SECTION Date Reported: 01/05/2011 Loc.Type: EFFLUENT MOORESVILLE REGIONAL OFFICE. • . uf,{, y 'I Emergency Yes/No Visitl0 '. # �,\,.�L.t-:-> •, COC Yes/No 4�'t .JPIf Loc.Descr.: ALLEN-DUKE POWER ? ,�.,... Location ID: NC0004979 Collect Date: 06/0812010 Collect Time: 14:30 'Sample Depth 1 . CAS# Analyte Name PQL` .•. . Result/ Units Method Analyses Validated by Qualifier Reference Date LAB Sample temperature at receipt by lab . . 0.6 `C 6/9/10 _ SMATHIS MIC • TOC in liquid 2 2.3 mg/L APHA5310B-20th 6/22/10 MOVERMAN WET . Chemical.Oxygen Demand in liquid 20 -, 20 U mg/L Hach 8000 6/24/10 CGREEN Ion Chromatography ' ^'''' ..., _TITLE_ mg/L EPA 300.0 6/28/10 MOVERMAN Chloride 1 ' 9.6 mg/L EPA 300.0 6/28/10 MOVERMAN Fluoride 0.4 0.4 U mg/L EPA 300.0 . 6/28/10 MOVERMAN Sulfate 2 • . 37 mg/L EPA 300.0 6/28/10 MOVERMAN Total Dissolved Solids in liquid ,. 12 82 mg/L APHA2540C-18TH 6/9/10 MOVERMAN NUT NH3 as N in liquid 0.02 • 0.45 mg/L as N Lac10-107-06-1-J 6/9/10 CGREEN Total Kjeldahl N as N in liquid . , 0.2',:e. 0.82 mg/L as N Lachat107-06-2-H 6/11/10 CGREEN NO2+NO3 as N in liquid 0.02' 0.28 mg/L as N Lac10-107-04-1-c 6/9/10 CGREEN Phosphorus_total as P in liquid 0.02 0.12 mg/L as P Lac10-115-01-1EF 6/15/10 CGREEN MET . 7440-22-4 Ag by ICPMS • 5 '' 50 P ug/L EPA 200.8 7/2/10 ESTAFFORD1 7429-90-5 Al by ICP 50 2600 •ug/L EPA 200.7 6/30/10 ESTAFFORD1 7440-38-2 As by furnace 2 • 12 ug/L EPA 200.9 6/23/10 ESTAFFORD1 7429-90-5 B by ICP 50,, ,. ? . 160 ug/L EPA 200.7 6/30/10 ESTAFFORD1 7440-38-3 Ba by ICP • • 10 ' 220 ug/L EPA 200.7 6/30/10 ESTAFFORD1 7440-41-7 Be by ICP 5' 5.0 U ug/L EPA 200.7 6/30/10 ESTAFFORD1 7440-70-2 Ca by ICP • • - . 0.1 11 mg/L EPA 200.7 - 6/30/10 ESTAFFORDI 7440-43-9 Cd by furnace 2 ... 1.0 U ug/L EPA 200.9 6/24/10 ESTAFFORD1 7440-48-4 Cobalt by ICP 50 50 U ug/L EPA 200.7 6/30/10 ESTAFFORD1 7440-47-3 Cr by ICP 10 10 U ug/L EPA 200.7 7/14/10 ESTAFFORDI 7440-50-8 Cu by ICPMS 2 35 ug/L EPA 200.8 7/2/10 ESTAFFORD1 7439-89-6 Fe by ICP 501.,r'. 5000 ug/L EPA 200.7 6/30/10 ESTAFFORD1 7439-97-6 Hg 245.1 0:2 0.20 U ug/L EPA 245.1 6/22/10 ESTAFFORD1 7440-09-7 K by ICP _ 0.1 • 3.1 mg/L EPA 200.7 6/30/10 ESTAFFORD1 7439-93-2 Li ICP 25 - •• . 25 U ug/L EPA 200.7 6/30/10 ESTAFFORD1 7439-95-4 Mg by ICP . 0.1 3.5 ' mg/L EPA 200.7 6/30/10 ESTAFFORD1 Laboratory Section»1623 Mail Service Center,Raleigh,NC 27699-1623 (919)733-3908 For a detailed description of the qualifier codes refer to httn:auortal.ncdenr.oro/web wrslap/staftiintalechassist 0ala Qualifier Codes<httulinonal.nalenr.orq/web/wgnabtstaffinfonechassisl> . . Page 1 of 2 • NC OWQ Laboratory Section Rpufts Location ID: NC0004979 Sample ID: AB59463 Collect Date: 06/08/2010 Collect Time:: 14:30 MET CAS# Analyte Name PQL Result/ Method • Analysis Units Validated by Qualifier Reference Date 7439-96-5 Mn by ICP 10 350 ug/L EPA 200.7 6/30/10 ESTAFFORD1 7439-98-7 Mo by ICPMS 10' 200 P ug/L EPA 200.8 6/21/10 ESTAFFORD1 7440-23-5 Na by ICP - 0.1 6.4 • mg/L EPA 200.7 . 6/30/10 ESTAFFORD1 7440-02-0 Ni by ICP 10 , 12 ug/L EPA 200.7 7/14/10 ESTAFFORD1 7439-92-1 Pb by furnace 10 10 U ug/L EPA 200.9 6/24/10 ESTAFFORD1 7440-36-0 Sb by ICPMS 10 200 P. ug/L EPA 200.8 6/21/10 ESTAFFORD1 7782-49-2 Se by furnace • 5 7.8 ug/L EPA 200.9 7/2/10 ESTAFFORD1 7440-31-5 Sn by ICPMS 10' , 200 P ug/L EPA200.8 6/21/10 ESTAFFORD1 7440-28-0 Thallium(TI)ICPMS 10, • 200 P ug/L EPA 200.8 6/21/10 ESTAFFORD1 7440-32-6 Ti(Titanium)by ICP 10 180 ug/L EPA 200.7 6/30/10 ESTAFFORD1 7440-62-2 V by ICP • 25 : 42 ug/L EPA 200.7 6/30/10 ESTAFFORD1 7440-66-6 Zn by ICPMS 10 34 • ug/L EPA 200.E 7/2/10 ESTAFFORD1 •;• • • • • • • tr All, r t • . Laboratory Section»1623 Mail Service Center,Raleigh,NC 27699-1623 (919)733-3908 For a detailed description of the qualifier codes refer to http:uportel.ncdencornweb/wmtab/staffinfoiechassisu#Deta Qualifier Codes<hnpJ/oortatnmenr.omnrebtwi/ab/staifimmttechassist> K s Page 2 of 2 I_Do DIVISION OF WATER QUALITY }� �I (if 1) Chemistry Laboratory Report/Water Quality a nl u D r , El SAMPLE TYPE Date Received: i^ 9 r'J V COUNTY : n 61..0" PRIORITY Time Received: to RIVER BASIN: ev A,, E AMBIENT QA 0 STREAM A EFFLUENT Received By : 0 p REPORT TO : d t¢-S VI (1/_ Regional Office COMPLIANCE `7 �2� El CHAIN OF CUSTODY � LAKE 0 INFLUENT liel /f)-/��}� � EMERGENCY VISIT ID 0 ESTUARY Data Released Other : 7 / () I I I Date Reported: COLLECTOR(S) � ('-ll, <� 1 'x41 ) Estimated BOD Ranger Station Location: '� PoW t//. Seed: Chlorinated: Remarks:0 J+O I I C ik.qti k .o li.o,6/t77 / /llOg�pint/ d) Date End�bzm/dd) Time BeginIQ Time gad Depth%DM,DB,DBM Value' ype-A,Il,L Compn!Ir'I',S.B Sulyyl Type 11 `19�1Y. / (/ 102 v 3 V /_WI v �a�11 �47 C ' BOO 310 rnWL x Chloride 940 g/L ,NH3 as N 610 in/L m Li-Lithium 1 132 uglL COD High 340 mg/L Txv]TKN an N 625 ntg/L Mg-Magnesium 927 ing/L COD Low 335 mg/L Chlorophyll a EPA 445.0 modified option ue/L NO2 plus NO3 as N 630 me- Mn-Manganese 1055 ug/L Coliform.MF Fecal 31616 /1 OOmI P.Total as P 665 mg/L Nu-Sodium 929 mg/L Coliform:MF Total 31 504 /100m1 Color:True 80 c.u. PO4 as P 70507 mg/L Arsenic Total 11102 ug/L Coliform:tribe Fecal 31615 /100m1 Color(pH) 83 pH• c u. P:Dissolved as P 666 mg/I. Se-Selenium 1147 ut/1- Cohform•Fecal Strep 31673 /100m1 Color:pH7.6 82 c u 'X K-Potassium mg/L Fig-hletcury 71900 up/I. Residue:Total 500 mg/L Cyanide 720 n.g/L Cd-Cadmium 1027 ug/L Ba-Barium ug/L ~— Volatile 505 mg/L x Fluoride 951 reWL x Cr-Chromium:Total 1034 ug/L Organochlorine Pesticides Fixed 510 mg/L �r Formaldehyde 71880 mg/L Cu-Copper 1042 ug/L Organophosphorus Pesticides L Grease and Oils 556 mg/L Ni-Nickel 1067 ug/L Orgamonitrogen Pesticides Residue:Suspended 530 m f/ m•L X Hardness Total 900 mgL \Pb-Lead 1051 ug/L Acid Herbicides Volatile 535 f/ /. Fixed 540 mg/L Specific Cond.95 umhos/cm Zn-Zinc 1092 ug/L pH 403 units MBAS 38260 mg/L V-Vanadium ug/L Buse/Neutr l&Acid Fxtructuble Organics Acidity to pH 4.5 436 nt L Phenols 32730 ug/L Ag-Silver 1077 stg/L TPll Diesel Range mg/L Sulfate 945 mg/L Al-Aluminum 1105 ug/L AlkalinityAl to H8. 435 vv t to o pH 8.3 415 m L Sulfide 745 mg/L x Be-Beryllium 1012 ug/L Forgeable Organics(VOA hutlla roy'd) Alkalinity to pH 4.5 410 mg/L X.Boron ,. .‹.Ca-Calcium 916 mg/L TPFI Gasoline Range 1'OC 680 mg/L Tannin&Lignin ug/L o-Cobalt 1037 ug/l. FPll/BTEX 0asuline Range Turbidity 76 NM lfexavalent Chromium u;1Le-Iron 1045 ug/L Phytoplattktnn Coliform Total Tube /100 nil Bicarbonate mg/L > 0.4o-Molybdenum ug/L Carbonate mg/L �,eSb-Antimony utk/L • Total Dissolved Solids ml/L Sn-Tin u'l. TI-Thallium ug/L Ti-Titanium ug/L , Hg-1631 ng/L Temperature on arrival(°C) VVV F.c g COMMENTS: I t 30 --. °s'91'Ali t t r + A: • A FILE, NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary September 30, 2010 Mr. Allen Stowe, Water Management Duke Energy Post Office Box 1006/EC13K Charlotte,North Carolina 28201-1006 Subject: Compliance Sampling Inspection Allen Steam Station NPDES Permit No. NC0004979 Gaston County,N.C. Dear Mr. Stowe: Enclosed please find a copy of the Compliance Sampling Inspection Report as well as the results from the laboratory analyses on the samples collected at different stages of the FGD treatment system at the Allen Steam Station during the inspection of the subject facility. The samples analyzed were all grab samples collected during the Compliance Sampling Inspection performed on June 6, 2010 by Ms. Donna Hood and Mr. Wes Bell of the Mooresville Regional Office and Ms. Autumn Romanski of the Raleigh Regional Office. Please inform the facility's Operator-in-Responsible Charge of our findings by forwarding a copy of the enclosed report. The Outfall 002 sample results were compliant with the current NPDES permitted effluent limits. However, exceedances of Water Quality Standards were reported. Please be advised that: 1. The following effluent results exceeded Water Quality Standards for Water Supplies: Antimony(5.6 ug/1), Total Dissolved Solids (500 mg/L), Molybdenum (160 ug/l), Manganese (200 ug/l), and Thallium(0.24 ug/l). 2. The Selenium results exceeded the weekly limit in the previous permit(21 ug/1) as well as the Water Quality Standard for Class B waters (5 ugh!). 3. The following results exceeded the Water Quality Action Levels for Class B streams: Copper(7 ug/1), Silver(0.06 ug/l), Chloride (230 mg/1). 4. The following exceeded Water Quality Standards: Aluminum (87 ug/l) Sample results for Outfall 002A also had exceedances; however, Outfall 002A was not discharging on the day of the inspection. Samples were taken from the wetwell influent, directly across from the overflow pipe. Exceedances are as follows: Silver, Aluminum, Copper, Iron, Manganese, Molybdenum, Antimony, Selenium, Thallium, and Temperature. Outfall 002A is currently permitted for intermittent discharge and is only required to be sampled after discharging for 30 minutes, the quality of the potential discharge is of concern. No treatment is available to the wastewater discharging from 002A and excessive temperatures (45.3°C/113.5°F) and other constituents could be detrimental to the receiving stream. While no in-stream samples were collected, elevated effluent sample results indicate the need for further investigation/sampling to ensure Water Quality standards are being met and the Catawba and South Fork Rivers are being protected. Should you have questions concerning this report,please do not hesitate to contact Ms. Flood at(704) 663-1699. Sincerely, Robert B. Krebs Regional Supervisor Surface Water Protection Enclosure: DH Watac 2usslit# Exeeet&aces s " + "4s' �, { rz r z•";. S�,�"�) .i'.�� G, 'Y v7� ♦ "Jj.f .P' : x' Outfall 002 Uq/! Ugh Ugh Antimony 200 5.6 Selenium 25 5 (pervious permit: 21) Total Dissolved Solids 768 500 Molybdenum 200 160 Manganese 300 200 Thallium 200 0.24 Copper 20 7 Silver 50 0.06 Chloride 240 230 Aluminum 190 87 Outfall 002A Antimony 200 5.6 Silver 50 0.06 Aluminum 2600 87 Copper 35 7 Iron 5000 1000 Manganese 350 200 Molybdenum 200 160 Selenium 7.8 5 Thallium 200 0.24 Mooresville Regional Office Location:610 East Center Ave.,Suite 301 Mooresville,NC 28115 One Phone:(704)663-16991 Fax:(704)663.60401 Customer Service:1-877-623-6748 NorthCarol ina Internet:www.ncwaterquality.org Natural!!! An Equal Opportunity\Affirmative Action Employer-50%Recycled/10%Post Consumer paper , • United States Environmental Protection Agency Form Approved. E PA Washington,D.C.20460 OMB No.2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding(i.e.,PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 1 N1 2 1 51 31 NC0004979 111 121 10/06/08 117 181 SI 191 SI 201 Remarks 211111111111111111111111111111111111111111111111166 Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA ------------Reserved----- — 671 5.0 169 701 41 711 1 721 NI 731 1174 751 I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09:45 AM 10/06/08 09/08/01 Plant Allen Steam Station NCSR 2525 Exit Time/Date Permit Expiration Date Belmont NC 28012 03:30 PM 10/06/08 10/05/31 Name(s)of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data /// Donald Lynn Scruggs/ORC/704-829-2423/ Name,Address of Responsible Official/Title/Phone and Fax Number Jimmie Allen Stowe,526 S Chruch St Charlotte NC Contacted 282011002//704-382-4309/7043829840 No Section C: Areas Evaluated During Inspection(Check only those areas evaluated) Permit III Flow Measurement •Operations&Maintenance •Records/Reports •Self-Monitoring Program •Sludge Handling Disposal Facility Site Review III Effluent/Receiving Waters ▪Laboratory Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s)and Signature(s)of Inspector(s) Agency/Office/Phone and Fax Numbers Date Wesley N Be MRO WQ//704-663-1699 Ext.2192/ Donna Ho MRO WQ//704-663-1699 Ext.2193/ ! a Si nature of Management Q A Re r w Agency/Office/Phone and Fax Numbers Date Marcia" Allocco MRO WQ//704-663-1699 Ext.2204/ 9\ I EPA Form 3560-3(Rev 9-94)Previous editions are obsolete. Page# 1 • NPDES yr/mo/day Inspection Type (cont.) 1 31 NC0004979 1 11 121 10/06/08 117 181SI Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) Stormwater: The facility has several stormwater outfalls that discharge directly into waters of the State. Many potential stormwater exposures from raw materials, by-products, metal storage dumpsters, etc exist as a result of the facility's operations. The facility staff operate under an internal stormwater management program that includes the identification of all stormwater outfalls and their respective drainage areas. The Division's Stormwater Permitting Unit has indicated to MRO staff that the facility will need to apply for coverage under an individual stormwater permit. Page# 2 } Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 06/08/2010 Inspection Type: Compliance Sampling Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? 111000 Is the facility as described in the permit? ■ n n n #Are there any special conditions for the permit? n ■ n n Is access to the plant site restricted to the general public? Un n n Is the inspector granted access to all areas for inspection? Un n n • Comment: The facility is currently classified as a PC-1. The facility operates a biological WWTP as well as extensive physical/chemical treatment. This information has been submitted to Technical Assistance and Certification Unit(TACU)who will • re-evaluate the current classification. Operations &Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ n n n Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids,pH, DO,Sludge ■ 0 0 0 Judge,and other that are applicable? Comment: Although Duke supplies the ORC for the faciltiy, the FGD WWTP is currently operated by a contract operator, Siemens Water Technologies. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ n n n Is all required information readily available, complete and current? ■ n n n Are all records maintained for 3 years(lab. reg. required 5 years)? ■ n n n Are analytical results consistent with data reported on DMRs? ■ n n n Is the chain-of-custody complete? n n ■ n Dates,times and location of sampling U Name of individual performing the sampling U Results of analysis and calibration Dates of analysis U Name of person performing analyses Transported COCs n Are DMRs complete: do they include all permit parameters? n ■ n n Has the facility submitted its annual compliance report to users and DWQ? n n U n (If the facility is=or>5 MGD permitted flow)Do they operate 24/7 with a certified operator on each shift? ■ n n n Is the ORC visitation log available and current? ■ n n n Is the ORC certified at grade equal to or higher than the facility classification? ■ n n n Page# 3 Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 06/08/2010 Inspection Type: Compliance Sampling Record Keeping Yes No NA NE Is the backup operator certified at one grade less or greater than the facility classification? ■ n n n Is a copy of the current NPDES permit available on site? ■ n n n Facility has copy of previous years Annual Report on file for review? n n ■ n Comment: DMRs for March 2009-February 2010 were reviewed for the inpsection. The facility failed to perform quarterly metals monitoring on Outfall 002 as stated in the permit issued 08.01.2009. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ n n n Are all other parameters(excluding field parameters)performed by a certified lab? ■ n n n #Is the facility using a contract lab? ■ n n n #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees Celsius)? ■ n n n Incubator.(Fecal Coliform)set to 44.5 degrees Celsius+/-0.2 degrees? n n ■ n Incubator(BOD)set to 20.0 degrees Celsius+/- 1.0 degrees? n n ■ n Comment: On-site field analyses are performed under laboratory certification #5134. The Duke Power Analytical Laboratory (#248) performs all other necessary analyses except toxicity. Toxicity is performed by ETS, Inc. Yes No NA NE Lagoons Type of lagoons? #Number of lagoons in operation at time of visit? Are lagoons operated in? #Is a re-circulation line present? n n ■ n Is lagoon free of excessive floating materials? ■ n n n #Are baffles between ponds or effluent baffles adjustable? n n ■ n Are dike slopes clear of woody vegetation'? ■ n n n Are weeds controlled around the edge of the lagoon? ■ n n n Are dikes free of seepage? ■ nnn Are dikes free of erosion? ■ nnn Are dikes free of burrowing animals? ■ n n n #Has the sludge blanket in the lagoon(s)been measured periodically in multiple locations? n ri n ■ #If excessive algae is present, has barley straw been used to help control the growth? n n ■ n Is the lagoon surface free of weeds? ■ n n n Page# 4 Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 06/08/2010 Inspection Type: Compliance Sampling Lagoons Yes No NA NE Is the lagoon free of short circuiting? N n n n Comment: Flow Measurement-Effluent Yes No NA NE #Is flow meter used for reporting? n n N n Is flow meter calibrated annually? ■ n n n Is the flow meter operational? ■ n n n (If units are separated) Does the chart recorder match the flow meter? n n ■ n Comment: Effluent flow is measured by pump logs and staff gauge. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ■ n n n Is sample collected below all treatment units? ■ n n n Is proper volume collected? ■ n n n Is the tubing clean? ■ n n n #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees Celsius)? ■ n n n Is the facility sampling performed as required by the permit(frequency, sampling type representative)? ■ n n n Comment: The facility was sampled on the day of the inspection. Please see the attached sample result sheets for all sample results. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ n n n Are the receiving water free of foam other than trace amounts and other debris? ■ n n n If effluent (diffuser pipes are required) are they operating properly? n n ■ n Comment: Page# 5 ANALYTICAL RESULTS SHEET NAME OF FACILITY: Allen Steam Station WWTP Grab: X Composite: Sample Date(s): 06/08/2010 NPDES Permit No. NC0004979 Sample Location: Outfall 002 County: Gaston BOD5,mg/1 <2.0 --Mo=Molybdenumrug/t 200* Na Sodium,mg/1 6.7 COD: Low,mg/1 <20 Chloride,mg/1 240 Ni-Nickel,ug/1 12 Fluoride,mg/1 <4.0* Pb-Lead,ug/1 <10 Sulfate,mg/I 85 Sb-Antimony,ug/I 200* TDS-Total Dissolved Solids,mg/I 768 Se-Selenium,ug/1 25.0 Sn Tin,ug/1 200* NH3-N,mg/I 0.34 Tl-Thallium,ug/I 200* TKN,mg/1 0.50 Ti-Titanium,ug/1 <10 NO2+NO3,mg/1 0.64 P:Total,mg/1 0.12 V-Vanadium,ug/l <25 Ag-Silver,ug/1 50* Zn-Zinc,ug/I 31 Al-Aluminum,ug/I 190 TOC,mg/I <2.0 As-Arsenic- ug/1 2.5 TSS,mg/I <12.0 B-Boron,ug/1 5500 PH,su 6.4 Temperature,°C 28.5 Ba-Barium,ug/1 110 Be-Beryllium,ug/1 <5.0 Ca-Calcium,mg/I 130 Cd-Cadmium,ug/1 <2.0 Co-Cobalt,ug/1 <50 Cr-Chromium:Total,ug/1 <10 Cu-Copper,ug/1 20* Fe-Iron,ug/I 150 Hg-Mercury,ug/1 <0.2 K-Potassium,mg/1 3.1 Li-Lithium,ug/1 <25 Mg-Magnesium,mg/I 29 Mn-Manganese,ug/1 300 *denotes an elevated PQL due to matrix spike interference and/or sample dilution • ANALYTICAL RESULTS SHEET NAME OF FACILITY: Allen Steam Station WWTP Grab: X Composite: Sample Date(s): 06/08/2010 NPDES Permit No. NC0004979 Sample Location: Outfall 002A County: Gaston BODS,mg/1— Mo-Molybdenu ugL1 _ 200* COD:Low,mg/1 <20 Na-Sodium,mg/1 6.4 Chloride,mg/I • 9.6 Ni-Nickel,ug/1 12 Fluoride,mg/I <0.4* Pb-Lead,ug/1 <10 Sb-Antimony,ug/1 200* Sulfate,mg/1 37 TDS-Total Dissolved Solids,mg/I 82 Se Selenium,ug/1 7.8 Sn-Tin,ug/I 200* NH3-N,mg/I 0.45 TI-Thallium,ug/1 200* TKN,mg/I 0.82 Ti Titanium,ug/1 180 NO2+NO3,mg/1 0.28 P:Total,mg/1 0.12 V-Vanadium,ug/I 42 Ag-Silver,ug/I 50* Zn-Zinc,ug/1 34 Al-Aluminum,ug/I 2600 TOC,mg/1 2.3 Conductivity,umhos/cm 211 As Arsenic, ug/1 12 B-Boron,ug/1 160 PH,su 4.8 Temperature,°C 45.3 Ba-Barium,ug/1 220 Dissolved Oxygen,mg/1 2.8 Be-Beryllium,ug/1 <5.0 Ca-Calcium,ug/1 11 Cd-Cadmium,ug/1 <2.0 Co-Cobalt,ug/1 <50 Cr-Chromium:Total,ug/1 <10 Cu-Copper,ug/1 35 Fe-Iron,ug/1 5000 Hg-Mercury,ug/1 <0.2 K-Potassium,mg/I 3.1 Li-Lithium,ug/I <25 Mg-Magnesium,mg/1 3.5 Mn-Manganese,ug/1 350 *denotes an elevated PQL due to matrix spike interference and/or sample dilution ANALYTICAL RESULTS SHEET NAME OF FACILITY: Allen Steam Station WWTP Grab: X Composite: Sample Date(s): 06/08/2010 NPDES Permit No. NC0004979 Sample Location: FGD Influent County: Gaston BOD5,mg/1 2.9 Mo-Molybdenurrc ug/1 - 1000* - Na-Sodium,mg/1 34 COD:Low.mg/1 83 Chloride,mg/I 5300 Ni-Nickel,ugh 250 Fluoride,mg/1 <100* Pb-Lead,ug/1 150 Sulfate,mg/1 1000 Sb-Antimony,ug/1 1000* TDS-Total Dissolved Solids,mg/1 23.500 Se-Selenium,ug/1 2300 1000* NH3-N,mg/I 14 Sn-Tin,ugh Tl-Thallium,ug/1 1000* TKN,mg/1 18 NOS+NO3,mg/1 26 Ti-Titanium,ugh2500 200 P:Total,mg/1 4.3 V-Vanadium,ugh Ag-Silver,ug/1 100* Zn-Zinc,ug/1 320 Al-Aluminum,ug/1 72,000 As-Arsenic, ug/1 210 B-Boron,ug/1 100,000 Ba-Barium,ugh 1,400 Be-Beryllium,ug/l 11 Ca-Calcium,ugh 3,600 Cd-Cadmium,ugh 4.7 Co-Cobalt,ug/1 100 Cr-Chromium:Total,ug/1 180 Cu-Copper,ug/I 230 Fe-Iron,ug/1 80,000 Hg-Mercury,ug/1 0.55 K-Potassium,mg/1 36 Temperature,°C Li-Lithium,ugh 190 Mg-Magnesium,mg/1 640 Mn-Manganese,ugh 5600 s.te ..t.., pm A,,o to.natriv c,;4o intorfvronrP and/nr camnit.dilution • • ANALYTICAL RESULTS SHEET NAME OF FACILITY: Allen Steam Station WWTP Grab: X Composite: Sample Date(s): 06/08/2010 NPDES Permit No. NC0004979 Sample Location: Clarifier Effluent/Bioreactor Influent County: Gaston BODS,mg/I — <2.0 Mo-Molyhdenum,ug/1 200* COD:Low,mg/I 100 Na Sodium,mg/1 33 Chloride,mg/1 5600 Ni-Nickel,u I <10 Fluoride,mg/1 <100* _ <10 Sb-Antimony,ug/I 200* Sulfate,mg/I 1100 TDS-Total Dissolved Solids,mg/1 23,400 Se-Selenium,ug/1 140 Sn-Tin,ug/I 200* NH3-N,mg/1 17 TI-Thallium,ug/1 200* TKN,mg/I 18 NO2+NO3,mg/I 28 Ti-Titanium,ug/l 100* P:Total,mg/1 0.03 V-anadium,ug/l <25 Ag-Silver,ug/I 50* Zn-Zinc,ug/1 <10 Al-Aluminum,ug/1 <50 As-Antimony, ug/I 2.8 B-Boron,ug/1 110,000 Ba-Barium,ug/1 460 Be-Beryllium,ug/1 <5.0 Ca-Calcium,ug/1 3,200 Cd-Cadmium,ug/1 5.0* Co-Cobalt,ug/1 <50 Cr-Chromium:Total,ug/I 20 Cu-Copper,ug/1 20* Fe-Iron,ug/1 72 Hg-Mercury,ug/1 <0.2 K-Potassium,mg/1 15 Li-Lithium,ug/l 84 Mg-Magnesium,mg/I 620 Mn-Manganese,ug/1 800 *denotes an elevated PQL due to matrix spike interference and/or sample dilution ANALYTICAL RESULTS SHEET NAME OF FACILITY: Allen Steam Station WWTP Grab: X Composite: Sample Date(s): 06/08/2010 NPDES Permit No. NC0004979 Sample Location: FGD Effluent County: Gaston BODS,mg/I <2.0 Mo-Molybdenumo ug/1--- — 200* Na-Sodium,mg/1 24 COD:Low,mg/1 23 Chloride,mg/I 3500 Ni-Nickel,ug/I <10 Fluoride,mg/1 <100* Pb-Lead,ug/1 <10 Sb-Antimony,ug/I 200* Sulfate,mg/I 740 TDS-Total Dissolved Solids,mg/1 13,500 Se-Selenium, ug/1 50* Sn-Tin,ug/1 200* NH3-N,mg/I 16 TI-thallium,ug/I 200* TKN,mg/I 16 Ti-Titanium,ug/1 100* NO2+NO3,mg/1 0.10 V-vanadium, ug/1 <25 P:Total,mg/1 0.17 Ag-Silver,ug/1 50* Zn-Zinc,ug/1 <10 AI-Aluminum,ug/1 170 As-Arsenic, ug/1 10* B-Boron,ug/1 76,000 Ba-Barium,ug/I 240 Be-Beryllium,ug/1 <5.0 Ca-Calcium,ug/I 1,600 Cd-Cadmium,ug/I <2.0 Co-Cobalt,ug/1 <50 Cr-Chromium:Total,ug/1 <10 Cu-Copper,ug/I 20* Fe-Iron,ug/1 370 Hg-Mercury,ug/1 <0.2 K-Potassium,mg/1 16 Li-Lithium,ug/1 58 Mg-Magnesium,mg/I 330 Mn-Manganese,ug/I 870 *denotes an elevated PQL due to matrix spike interference and/or sample dilution ANALYTICAL RESULTS SHEET NAME OF FACILITY: Allen Steam Station WWTP Grab: X Composite: Sample Date(s): 06/08/2010 NPDES Permit No. NC0004979 Sample Location: Slope Drain Effluent County: Gaston BODS,mg/I - <2.0 Mo-Molybdenum,ug/1 — 200* CC D:Low,mg/I • <20 Na-Sodium,mg/1 14 Chloride,mg/I 34 Ni-Nickel,ugil 12 Fluoride,mg/1 <0.4 Pb-Lead,ug/1 <10 Sb-Antimony,ug/1 200* Sulfate,mg/I 22 TDS-Total Dissolved Solids,mg/I 116 Se-Selenium,ug/1 <5.0 NH3-N,mg/1 <0.02 Sn-Tin,ug/1 200* Tl-Thallium,ug/I 200* TKN,mg/1 <0.2 Ti-Titanium,ug/I <10 NO2+NO3,mg/I 0.67 P:Total,mg/I <0.02 V-Vanadium,ug/1 <25 Ag-Silver,ug/1 50* Zn-Zinc,ug/1 20 Al-Aluminum,ug/I 110 TOC,mg/I <2.0 As Arsenic, ug/1 <2.0 B-Boron,ug/1 190 Ba-Barium,ug/I 160 Be-Beryllium,ug/1 <5.0 Ca-Calcium,ug/I 5.4 Cd-Cadmium,ug/1 <2.0 Co-Cobalt,ug/1 <50 Cr-Chromium:Total,ug/1 <10 Cu-Copper,ug/1 20* Fe-Iron,ug/1 190 Hg-Mercury,ug/1 <0.2 K-Potassium,mg/1 2.3 Li-Lithium,ug/1 <25 Mg-Magnesium,mg/1 8.9 Mn-Manganese,ug/1 200 *denotes an elevated PQL due to matrix spike interference and/or sample dilution WC(DWO I.a6oratory Section Results County: GASTON Sample ID: AB59462 River Basin CTB �pF WA T 9¢ PO Number# 10W4699 711 Report To MROSP 2O Date Received: 06/09/2010 •• RECEIVED > r Collector. D HOOD w > z-I- Time Received: 08:20 Region: MRO DIVISION OF WATER QUALuTaf` -Q Y Labwofics LoginlD SMATHIS Sample Matrix: WASTEWATER /�f I Report Generated: 1/5/11 Loc.Type: EFFLUENT JAN 2 U 20 I I Date Reported: 01/05/2011 Emergency Yes/No $WP SECTION VisitlD COC Yes/No .. . • ,V0ArliPr° MED a 4 `d;. MOISVILLE REGIONAL OFFICE .. �' Loc.Descr.: ALLEN-DUKE POWER y • /L )t-1y li,�, �ot} �'� r*h ri/- l/ v ' ..>L Location ID: NC0004979 •. Collect Date: •06/08/2010 CollecfTif�t '" 12:i � ample-0 iti.1-:1T-.:,,. CAS# Analvte Name • • PQL' Result/ Units Method Analysis Validated by Qualifier Reference • Date LAB Sample temperature at receipt by lab' 0.6 `c ' 6/9/10 SMATHIS MIC . BOD, 5-Day in liquid 2 2 U mg/L • APHA5210B 6/9/10 MOVERMAN TOC in liquid 2 2 U mg/L APHA5310B-20th 6/21/10 MOVERMAN WET Chemical Oxygen Demand in liquid 20':.:?t 20 U mg/L Hach 8000 6/22/10 CGREEN Ion Chromatography _TITLE_ mg/L EPA 300.0 6/28/10 MOVERMAN Chloride 1 240 mg/L EPA 300.0 . 6/28/10 MOVERMAN Fluoride 0.4 • 4.0 U,P mg/L EPA 300.0 6/28/10 MOVERMAN Sulfate 2 85 mg/L EPA 300.0 6/28/10 MOVERMAN Grease and Oil in liquid 10 X2 mg/L EPA1664A 6/23/10 MOVERMAN Total Dissolved Solids in liquid 12 768 mg/L APHA2540C-18TH , 6/9/10 MOVERMAN NUT ' NH3 as N in liquid .• 0.02 'i 0.34 mg/L as N Lac10-107-06-1-J 6/9/10 CGREEN Total Kjeldahl N as N in liquid - 0.2 0.50 mg/L as N Lachat107-06-2-H 6/11/10 CGREEN NO2+NO3 as N in liquid 0.02 ; 0.64 mg/L as N Lac10-107-04-1-c - 6/9/10 CGREEN • Phosphorus_total as P in liquid 0.02 • '0.12 : mg/L as P Lac10-115-01-1EF 6/15/10 CGREEN MET 7440-22-4 Ag by ICPMS 5 50 P ug/L EPA 200.8 7/2/10 ESTAFFORD1 7429-90-5 Al by ICP 50 , • 190 ug/L EPA 200.7 6/30/10 ESTAFFORD1 7440-38-2 As by furnace 2 'if:, 2.5 ug/L • EPA 200.9 6/23/10 ESTAFFORD1 7429-90-5 B by ICP • 50 5500 ug/L EPA 200.7 6/30/10 ESTAFFORD1 7440-38-3 Ba by ICP • _ . 10 110 ug/L EPA 200.7 . 6/30/10 ESTAFFORDI 7440-41-7 Be by ICP • • 5 - r 5,0 U ug/L EPA 200.7 6/30/10 ESTAFFORD1 7440-70-2 Ca by•ICP ,0.1 130 mg/L EPA 200.7 6/30/10 . ESTAFFORD1 7440-43-9 Cd by furnace 2 1.0 U ug/L EPA 200.9 6/24/10 ESTAFFORD1 7440-48-4 Cobalt by ICP 50 50 U ug/L EPA 200.7 6/30/10 ESTAFFORDI 7440-47-3 Cr by ICP 10',-. ""i 10 U ug/L EPA 200.7 7/14/10 ESTAFFORD1 7440-50-8 Cu by ICPMS 2 20 P ug/L EPA 200.8 7/2/10 ESTAFFORD1 7439-89-6 Fe by ICP 50 150 ug/L EPA 200.7 6/30/10 ESTAFFORD1 7439-97-6 Hg 245.1 0.2 • 0.20 U ug/L EPA 245.1 6/22/10 ESTAFFORD1 7440-09-7 K by ICP 0.1 • ` 3.1 mg/L EPA 200.7 6/30/10 ESTAFFORD1 Laboratory Section 1623 Mail Service Center,Raleigh,NC 27699-1623 (919)733-3908 For a detailed description of the qualifier codes refer to hitn:nportel.ncdenr:om veb/yrodah/steft'a,fonechassist#Data Qualifier Codes<hhp://portal.ncdenr.onafwebMq/labislafhnfottechassish 4 _ . .,:. .f. 't.Page 1 of2 • NC OrWQ La6oratory Sectionsufts Location ID: NC0004979 • Sample ID: ' AB59462 Collect Date: 06/08/2010 Collect Time:: 12:20 MET • CAS# Analyte Name PQL Result/ Units Method Analysis Validated by Qualifier Reference Date 7439-93-2 Li ICP 25 r. r: • 25 U ug/L EPA 200.7 6/30/10 ESTAFFORD1 7439-95-4 Mg by ICP • . 0:1.:. " 29 mg/L EPA 200.7 6/30/10 ESTAFFORD1 7439-96-5 Mn by ICP 10 300 ug/L EPA 200.7 6/30/10 ESTAFFORD1 7439-98-7 Mo by ICPMS 10 - 200 P ug/L EPA 200.8 6/21/10 ESTAFFORD1 7440-23-5 Na by ICP 0.1 6.7 mg/L EPA 200.7 6/30/10 ESTAFFORD1 7440-02-0 Ni by ICP 10 12 ug/L EPA 200.7• 7/14/10 ESTAFFORD1 7439-92-1 Pb by furnace _ 10 10 U ug/L EPA 200.9 6/24/10 ESTAFFORD1 7440-36-0 . Sb by ICPMS 10, 200 P ug/L EPA 200.8 6/21/10 ESTAFFORD1 7782-49-2 Se by furnace 5 25.P ug/L EPA 200.9 7/2/10 ESTAFFORD1 7440-31-5 Sn by ICPMS 10 200 P ug/L EPA 200.8 6/21/10 ESTAFFORD1 7440-28-0 Thallium(TI) ICPMS 10 200 P ug/L EPA 200.8 6/21/10 ESTAFFORD1 7440-32-6 Ti(Titanium)by ICP 10 _ • ,4 10 U • ug/L EPA 200.7 6/30/10 ESTAFFORD1 7440-62-2 V by ICP 25 25 U ug/L EPA 200.7 6/30/10 ESTAFFORD1 7440-66-6 Zn by ICPMS .10 31 ug/L EPA 200.8 7/2/10 ESTAFFORD1 Sample•Comments G&O sample was preserved with NaOH instead of H2SO4. < •- • 5 • • • • r . e ; • . a. . • • • • • • • Q.St: Laboratory Section»1623 Mail Service Center,Raleigh,NC 27699-1623 (919)733-3908 . For a detailed description of the qualifier codes refer to htto:/Jnortal.ncdenr.oe/webtwm/aWstafiuiforlechassisntDete Qualifier Codes<hnoffaortal.nedenr•orcw+ebhmila0.`etaffmto/techassist> • • Page 2 of 2 V. . C°Cdi • law 4691 DIVISION OF WATER QUALITY (p-;.- Chemistry Laboratory Report/Water Quality '-"""umber ,,,, El SAMPLE TYPE Date Received: 10'1 r t COUNTY : C- *340 n PRIORITY Time Received. 0g1A RIVER BASIN: f fir.)ha El AMBIENT El QA STREAM A EFFLUENT Received By : Ft. REPORT TO : Anon e,5 I f Q Regional Office rt. COMPLIANCE g CHAIN OF CUSTODY E LAKE El INFLUENT Ei ESTUARY Data Released : * EMERGENCY VISIT ID il Date Reported Other COLLECTOR(S) Y ► a AA),,'') n� ' t �( j1\1 �)� • Estimated BOO Range: /l/' -o 141 4 Station Location:��� iiiiiii J ILU 11Power .��^/� Seed: / Chlorinated: .'ry n Remarks: ` ' '3. / A// `� D C/� S)ati n N/-oc tie,p Co�fg .^ D�/ 7 )' yyn/dtf Date End(yylmm/dd) Time Begin Time End Depth-D;/Uil,D13M Value Type-A,H,L C'nmpueile^I,S,13 Samp�7•ype IAA\\ ,Oj /-�`,{ 'F/� [I ���� !j ,,l///+�qT—t L LrLitlh/�itu/n/i7`11T32 u!/L BOD 310 my/L ><Chloride 940 mg/L NH3 as N 610 T4/ i COD High 340 mp/L TKN an N 625 nt8/L Mg-Magnesium 927 nit/L. X COD Low 335 mt_/L —Chlorophyll a EPA 445 0 modified option ug/L NO2 plus NO3 as N 630 ntg/L1Mn-Mannegase 1055 ug/L\ Colifurm:MF Fecal 31616 /l0Oml P:Total as P 665 • mg/LNa-Sodium 929 mg/L — Coliform:MF Total 31504 /100m1 Color:True 80 c u. l 04 as P70507 m/LArsenic:fotul 1002 ug/l. Coliform:tube Fecal 31615 /100m1 Color:(pH) 83 pH• c.u. P:Dissolved as P 666 mg/LSe-Selenium 1147 ug/L Coliform:Fecal Strep 31673 /100m1 _Color:pH 7.6 82 c u. x K-Potassium mg/LHg-Mercury 71900 ug/L Residue:Total 500 mg/L Cyanide 720 rt3/L x Cd-Cadmium 1027 ug/La-Barium ub'L Volatile 505 mg/L X.Fluoride 951 mg/L Cr-Chromium:Total 1034 ug/L Organochlorine Pesticides Fixed 510 mg/L Formaldehyde 71880 mg/L Cu-Copper 1042 ug/L Organophosphorus Pesticides Residue:Suspended 530 mg/L .•Grease'and Oils 556 tng/L Ni-Nickel 1067 eg/L Organonitrogen Pesticides Volatile 535 ntl/L Hardnest•Total 900 tng/L Pb-Lead 1051 ug/L Acid Herbicides Fixed 540 mp/L Specific Cond.95 umhos/cm Zn-Zinc 1092 ug/L pH 403 units MBAS 38260 ing/L V-Vanadium ug/L Buse/Neutral&Acid Extractable Organics Acidity to pH 4.5 436 mp'L Phenols 32730 ug/L t Ag-Silver 1077 ug/L TPII Diesel Range • Acidity to pH 8.3 435 mg/L Sulfate 945 mg/L Al-Aluminum 1105 41. Alkalinity to pH 8.3 415 mgL Sulfide 745 mg/L xBe-Beryllium 1012 u}/I. Purgeable Organics(VOA bottle req'd) Alkalinity to pH 4.5 410 mg/L 7C Boron Ca-Calcium 916 rng/L TPI1 Gasoline Range X.TOC 680 mg/L / `Tannin&Lignin ug/L. X,Co-Cobalt 1037 ug/L TPH/BTEX Gasoline Range Turbidity 76 NTU Hexavalent Chromium ug/L Fe-Iron 1045 ug/L Phyarplankton Coliform Total Tube /100 ml Bicarbonate n:E/L Mo-Molybdenum ug/L Carbonate mg/L Sb-Antimony ug/L Xin Total Dissolved Solids . /L Sn-Tin ug/L TI-Thallium ug/L . Ti•Titanium ug/L '�Q Hg-1631 Ai/ ng/L Temporal r on arrival(°C): "�/ COMMENTS: wi 0) 1 Se Aids, NCDENR North Carolina Department of Environment and Natural Resources . Division of Water Quality Beverly Eaves Perdue Coleen H.Sullins Dee Freeman Governor Director Secretary June 24, 2010 JUN 2 8 2010 Ron Lewis Water Management, Duke Energy EC13K PO Box 1006 . Charlotte, NC 28201-1006 Subject: Review of Duke Energy Carolinas, NPDES Permit NC0004979 (Lake Wylie-Allen Steam Station): "Balanced and Indigenous Populations (BIP)Assessment Report—Supplemental Mayfly(Hexagenia spp.) and Sediment Sampling, June 10, 2010". Environmental Sciences Section (ESS) staff has reviewed Duke Energy's resample data for Hexagenia populations and substrate analyses of Lake Wylie near the Allen Steam Station. This resampling of long-term stations for Hexagenia populations and associated substrates in Lake Wylie was requested by ESS in a letter dated March 11, 2010 and in a subsequent conference call (April 6, 2010). These requests were made in an effort to reduce the possibility of confounding factors in the interpretation of the Hexagenia data. Based on a review of this additional data, ESS offers the following comments: 1) ESS concurs with Duke Energy's interpretation that substrate size is the primary limiting factor in explaining Hexagenia distributions and densities. In general, the additional data supports the theory that the smaller particle sizes are favoring increased densities of Hexagenia while larger particle sizes reduce (or exclude) Hexagenia. 2) As expected, the earlier seasonal sampling produced record densities of Hexagenia although this was only documented at Station A. This result is consistent with the emergence patterns of these mayflies and supports the conclusion that fluctuating densities at some stations corresponding with later seasonal sampling dates is primarily the result of emergence effects and not the result of abiotic effects. Therefore, it is recommended that subsequent sampling be conducted within the mid-April or mid-May timeframe in an effort to ameliorate these confounding effects. 3) The augmented dataset contained within the June 10, 2010 report suggest that there is no impairment due to temperature or dissolved oxygen at the long-term monitoring stations and that these stations generally support balanced and indigenous populations. If you have any questions, please do not hesitate to contact Eric Fleek at eric.fleekOncdenr.ctov or at 919-743- 8469. Sincerely, Vk Jay S uber o_, Chief, Environmental Sciences Section cc: c '' Jeff Poupart, Surface Water Protection Section Sergei Chemikov, Surface Water Protection Section Kathy Stecker, Planning Section Alan Clark, Planning Section Tom Belnick, Surface Water Protection Section 1621 Mail Service Center,Raleigh,North Carolina 27699-1621 One Location:4401 Reedy Creek Road,Raleigh,North Carolina 27607 NorthCarolina Phone:919-743-a4001 FAX:919-743,35171 Customer Service:1-877-623-6748 Naturally http://h2o.enr.state.nc.uslesbl An Equal Opportunity\Affirmative Action Employer NCDENR North Carolina Department of Environment and Natural Resources rtibt;4 Division of Water Quality Beverly Eaves Perdue Coleen H.Sullins Dee Freeman Governor Director Secretary 1 1 rinnn iviay Mr. Don Scruggs Duke Power Company-Allen Steam Station 253 Plant Allen Road Belmont,NC 28012 Subject: Compliance Evaluation Inspection Duke Power Allen Steam Station NPDES Permit No.NC0004979 Gaston County,NC Dear Mr. Scruggs: Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on May 5 and 8, 2009 by John Lesley of this Office. Whole effluent samples were collected at outfall 002 for use in a chronic Ceriodaphnia dubia pass/fail toxicity test. Toxicity test results will be forwarded under separate cover when available. The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact Mr. Lesley or me at (704) 663-1699. Sincerely, for Robert B. Krebs Surface Water Protection Regional Supervisor Enclosure cc: Central Files Gaston County Health Department JL Mooresville Regional Office One Location:610 East Center Ave.,Suite 301 Mooresville, NC 28115 NorthCarolina Phone: (704)663-1699\Fax:(704)663-6040\Customer Service: 1-877-623-6748 Natural& Internet:www.ncwaterquality.org An Equal Opportunity\Affirmative Action Employer—50%Recycled/10%Post Consumer paper United States Environmental Protection Agency Form Approved. EPA Washington,D.C.20460 OMB No.2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding(i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I N� 2 ( 5i 31 NC0004979 111 121 09/05/05 117 181...J 191 c1 201.j 1J V Remarks !J 211III 1111lIlI III1II11IIII IlII I I I I II1I IIII1I1IIII6e Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA Reserved------------------- 4 671 3.0 169 70 � 71 W Du 72I N I 731 1 1 74 75) I I I I I 1 1 80 !!--�! Section B: Facility Data Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 10:00 AM 09/05/05 06/10/01 Plant Allen Steam Station NCSR 2525 Exit Time/Date Permit Expiration Date Belmont NC 28012 03:00 PM 09/05/05 10/05/31 Name(s)of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data• /// Donald Lynn Scruggs/ORC/704-829-2423/ Name,Address of Responsible Official/Title/Phone and Fax Number Contacted Jimmie Allen Stowe,526 S Chruch St Charlotte NC No 282011002//704-382-4309/7043829840 Section C: Areas Evaluated During Inspection(Check only those areas evaluated) III Permit III Flow Measurement •Operations&Maintenance a Records/Reports II Self-Monitoring Program a Facility Site Review ll Effluent/Receiving Waters Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s)and Signature(s)of Inspector(s) Agency/Office/Phone and Fax Numbers Date John E Lesley�� MRO WQ//704-663-1699 Ext.2198/ S///l D Cf ,,,..,Dv1/4._ y (........6 Si nature of Management Q A ev'e er Agency/Office/Phone and Fax Numbers Datet 1 ) ^9 Marcia llocco MRO WQ//704-663-1699 Ext.2204/ -2-�JI EPA Form 3560-3(Rev 9-94)Previous editions are obsolete. Page# 1 NPDES yr/mo/day Inspection Type 1 31 NC0004979 111 121 09/05/05 1 17 18' ' Section D: Summary of Finding/Comments(Attach additional sheetsof narrative and checklists as necessary) Page# 2 Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 05/05/2009 Inspection Type: Compliance Evaluation Operations& Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ n n n Does the facility analyze process control parameters,for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge 0 0 ■ 0 Judge, and nthar that are applicable? Comment: The facility is currently classified as a physical/chemical facility, pH is used as a process control measure. A new treatment system has been constructed to treat the air scrubber water which is discharged via internal outfall 005. The treatment system consists of flow equalization, three reactor tanks (chemical precipitation), pH adjustment, sand filters, biological treatment (2 stage biofiltration), clarification, sludge storage, and sludge dewatering. The system is operated under contract by Siemens Water Technologies Corporation. Process control measures include pH, COD, and settleability testing. Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ■ n n n Is the facility as described in the permit? ■ n n n #Are there any special conditions for the permit? ■ n n n Is access to the plant site restricted to the general public? ■ n n n Is the inspector granted access to all areas for inspection? ■ n n n Comment: • Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ n n n Is all required information readily available, complete and current? ■ n n n Are all records maintained for 3 years(lab. reg. required 5 years)? 1. 000 Are analytical results consistent with data reported on DMRs? ■ n n n Is the chain-of-custody complete? ■ n n n Dates,times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete:do they include all permit parameters? ■ n n n Has the facility submitted its annual compliance report to users and DWQ? n n ■ n (If the facility is=or>5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? ■ n n n Page# 3 r° Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 05/05/2009 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Is the ORC visitation log available and current? • 0 n 0 Is the ORC certified at grade equal to or higher than the facility classification? N n n n Is the backup operator certified at one grade less or greater than the facility classification? ■ n n n Is a copy of the current NPDES permit available on site? • n n n Facility has copy of previous year's Annual Report on file for review? 0 0 • 0 Comment: The new biological WWTP (internal outfall 005) is operated 24/7 by Siemens Water Technologies Corportation staff. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? N n n n Are the receiving water free of foam other than trace amounts and other debris? • n n n If effluent (diffuser pipes are required) are they operating properly? n n • n Comment: Flow Measurement-Effluent Yes No NA NE #Is flow meter used for reporting? 0 0 • 0 Is composite sampling flow proportional? 0 0 • 0 Is sample collected below all treatment units? 111000 Is flow meter calibrated annually? 0 0 • 0 Is proper volume collected? • n n n Is the flow meter operational? n n ■ n Is the tubing clean? ■ n n n (If units are separated)Does the chart recorder match the flow meter? n0 . 0 #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees Celsius)? I 0 0 0 • Comment: Flow measurement is take by pump log readings and staff guage readings. Flow measurement is recorded for internal outfall 005. Is the facility sampling performed as required by the permit(frequency, sampling type representative)? • n n n Comment: The facility was collecting a composite sample for priority pollutants analyses in accordance with requirements in the facility's NPDES Permit. Grab samples are required for all other sampling. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ ❑ ❑ n Are all other parameters(excluding field parameters)performed by a certified lab? ■ n ❑ n Page# 4 Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 05/05/2009 Inspection Type: Compliance Evaluation Laboratory Yes No NA NE #Is the facility using a contract lab? • 0 0 0 #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees Celsius)? ■ 0 0 0 Incubator(Fecal Coliform)set to 44.5 degrees Celsius+/-0.2 degrees? DUNU Incubator(BOD)set to 20.0 degrees Celsius+/- 1.0 degrees? 0 0 • 0 Comment: On-site lab is certified for pH only. Certificate No. 5134. The Duke Energy Environmental Lab conducts all other analyses. Environmental Testing Solutions is subcontracted to perform toxicity testing. Upstream /Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit(frequency,sampling type, and sampling location)? 0 0 • 0 Comment: Page# 5 NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins • Dee Freeman Governor Director Secretary January 13, 2010 JAN 1 9 2010 Allen Stowe Water Management, Duke Energy EC13K PO Box 1006 Charlotte, NC 28201-1006 Subject: Review of Duke Energy Carolinas, NPDES Permit NC0004979, "Assessment of Balanced and Indigenous Populations in Lake Wylie near Allen Steam Station", November 2009. Environmental Sciences Section staff have reviewed the subject document which was received on December 03, 2009. Eric Fleek, Debra Owen, and Bryn H. Tracy reviewed the sections on macroinvertebrates, water quality monitoring, and fish, respectively. The power plant operates under an DWQ-and EPA-approved Clean Water Act§316(a)thermal variance. By agreement with the Department of Environment and Natural Resources(NCDENR), Duke Energy conducts annual monitoring of Lake Wylie in the vicinity of the Allen Steam Station to support NPDES Permit NC0004979: 1. Part A. (1) Effluent Limitations and Monitoring Requirements (outfall 001)--"The Regional Administrator has determined pursuant to Section 316(a) of the Act that the thermal component of the discharge assures the protection and propagation of a balanced, indigenous population of shellfish, fish, and wildlife in and on the receiving body of water;and 2. Part A. (12) Section 316 (b)of the CWA(Clean Water Act)—"The permittee shall comply with the Cooling Water Intake Structure Rule per 40 CFR 125.95'. The report fulfills the permit obligations for reporting the results of the biological monitoring. Based on a review of the current data, it is our opinion that the Allen Steam Station is unlikely in having an impact to the fish community in Lake Wylie and that the fish community currently qualifies as a balanced and indigenous. Despite the fact that the fish assemblage in this multi-purpose reservoir is comprised of indigenous and nonindigenous species(Tables 5-1 and 5-2 on pages 5-6 and 5-7 of the report), the Clean Water Act§316(a) does allow for balanced and indigenous communities to". . . include historically non-native species introduced in connection with a program of wildlife management and species whose presence or abundance results from substantial, irreversible environmental modification"(40CFR 125.71(c)). We do have one concern regarding the benthic macroinvertebrate community and would appreciate receiving a written response to this concern, before an determination can be made as to whether or not the power plant is having an impact on the benthic community and if the benthic community is balanced and indigenous. We also have one comment and three analysis requests for future reports. Concern There appears to be a very large discrepancy in the mean and total abundance of the burrowing mayfly Hexagenia spp. between Station A(upstream of Allen Steam Station), Station B(at Allen Steam Station), and Station C (below Allen Steam Station) (Figure 1). Indeed, Hexagenia spp. were collected at every sampling effort from 2000-2008 at Station A, but only collected twice (2000 and 2006)at Station B, and on four occasions (2001, 2004, 2005, and 2007)at Station C. Hexagenia spp. have been reliably demonstrated to be sensitive to low dissolved oxygen (Britt 1955, Beeton 1961, Beeton 1969, Verduin 1964, Carr and Hiltunen 1965, Krieger et al. 1996, Edsall et al. 1999, Edsall 2001, Edsall and Phillips 2006), sensitive to metals and petroleum products (Edsall et al. 1991 and Schloesser et al. 1991)and have long been recognized as pollution intolerant organisms and reliable indicators of overall healthy aquatic conditions(Bertram and Statler-Salt 1998, Edsall 2001). Therefore, the discrepancy in the densities of these organism between stations is concerning and requires additional explanation since it appears that these discrepancies are not the result of seasonal, depth, or substrate differences among sites. 1621 Mail Service Center,Raleigh,North Carolina 27699-1621 One Location:4401 Reedy Creek Road,Raleigh,North Carolina 27607 North Carolina Phone:919-743-84001 FAX:919-743-85171 Customer Service:1-877-623-6748 Naturally htto://h2o.enr.state.nc.uslesW An Equal Opportunity 1 Affirmative Action Employer Allen Stowe January 136, 2010 Page 2 xI - a I • a c 3 200 .48 2003 2001 2002 2033 2004 2025 2026 2007 2008 WAN TOTAL DEWY msm ■Station A(Uplake of Allen Stream Station)■Station B(At Allen Steam Station)o Station C(Downlake of Allen Steam Station)I Figure 1. Annual, mean and total Hexagenia spp. density by station, Lake Wylie near Allen Steam Station. Comment Page 3-2, paragraph 1, line 4: The State of North Carolina does not currently have either a water quality action level or standard for nutrients. In addition, Dutchmans Creek, South Fork Catawba River, Withers Cove, and Crowders Creek are not considered by DWQ to be "nutrient impaired"-streams (i.e. on the §303 (d) list of impaired waters for nutrients). Perhaps there is an alternative choice of word here to describe the nutrient status of these waters that may be clearer. This term was also used in the conclusions on page 3-4. Analysis Requests For the 2014 report, it would also be advantageous if you could provide additional information to aid in our interpretation of the data: 1. In addition to Tables 4-1 through 4-4, please include a taxonomic table comparing taxa occurrences for the current sampling year for each station so that a direct side-by-side comparison can be more easily conducted. Please see Table 1 as an example. 2. In addition to Figures 4-1 through 4-5, please include the following graphs for each station and year (in the same format as currently presented) for the following groups: Non-Chironomid Diptera, Ephemeroptera, Plecoptera, Trichoptera, Coleoptera, Odonata, Megaloptera, Crustacea, and Mollusca. Again, this will allow for a more direct side-by-side comparison for each station and each taxonomic group. 3. In addition, please report EPT taxa richness and EPT for each station going forward. These metrics can be reported in accordance with current graphical formats. Table 1. Waterbody Licklog Branch Sugarloaf Creek Scott Creek Date 8/9/2007 8/9/2007 8/9/2007 Location SR 1706 off SR 1708 off SR 1556 County Jackson Jackson Jackson Taxon Ephemeroptera Acentrella spp R Plauditus dubius gp. C A Baetis flavistriga R Pseudocloeon propinquum R Allen Stowe January 13,2010 Page 3 If you have any questions, please do not hesitate to contact me or my staff. Yours truly, eter Caldwell for Jay Sauber Acting Chief, Environmental Sciences Section cc: Eric Fleek, Environmental Scien KINININgalgtrYPLKIIMIRLIIP ice Debra Owen, Environmental Sciences Section Jeff Poupart, Surface Water Protection Section Bryn H. Tracy, Environmental Sciences Section Charles Weaver, Surface Water Protection Section References Cited Beeton, A.M. 1961. Environmental changes in Lake Erie. Trans. Am. Fish. Soc. (90): 153-159. . 1969. Changes in the environment and biota of the Great Lakes. In: Eutrophication: Causes, Consequences, and Correctives. National Academy of Sciences. Washington, D.C., pp. 150-187. Bertram, P. and N. Statler-Salt. 1998. Selection of indicators for Great Lakes basin ecosystem health. State of the Lakes Ecosystem Conference 1998. Buffalo, New York. U.S. Environ. Protect. Agency, Chicago, Ill, and Environment Canada, Burlington, Ont. Britt, N.W. 1955. Stratification in western Lake Erie in summer 1953: effects on the Hexagenia(Ephemeroptera) population. Ecology(36): 39-244. Carr, J.F. and J.K. Hiltunen. 1965. Changes in the bottom fauna of western Lake Erie from 1950 to 1961. Limnol. Oceanogr. (10): 551-569. Edsall, T.A. 2001. Burrowing mayflies(Hexagenia)as indicators of ecosystem health. Aquatic Ecosystem Health and Management(4): 283-292. , B.A. Manny, D.W. Schloesser, S. J. Nichols, and A. M. Frank. 1991. Production of Hexagenia limbata nymphs in contaminated sediments in the Upper Great Lakes Connecting Channels. Hydrobiologia (219): 353-361. Edsall, T.A., C.P. Madenjian, and B.A. Manny. 1999. Burrowing mayflies in Lake Erie—a review. In: M. Munawar, T. Edsall, I.F. Munawar, (Eds), The State of Lake Erie: Past, Present, and Future, Ecovision World Monograph Series, Backhuys Publishers, The Netherlands, pp. 219-231. Edsall, T.A. and W. E. Phillips. 2006. Burrowing mayflies(Hexagenia) as indicators of aquatic ecosystem health at Sleeping Bear Dunes National Lakeshore, Michigan. Park Science Volume 23(1). Krieger, K.W., D.W. Schloesser, B.A. Manny, C.E. Trisler, S.E. Heady, J.H. Ciborowski, and K.M. Muth. 1996. Recovery of burrowing mayflies(Ephemeroptera: Ephemeridae: Hexagenia) in western Lake Erie. J. Great Lakes Res. (22): 254-263. Schloesser, D.W., T.A. Edsall, B.A. Manny, and S.J. Nichols. 1991. Distribution of Hexagenia nymphs and visible oil in contaminated sediments in the Upper Great Lakes Connecting Channels. Hydrobiologia (219): 345-352. Verduin, J. 1964. Changes in western Lake Erie during the period 1948-1962. Verhandl. Intern. Ver. Limnol. (15): 639- 644. 44:74A, NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins ;- r , -- Governor Director ` Dee"Freeman'. ,. . l Secretary March 10, 2010 MAR 1 5 2010 Mr. Ronald E.Lewis Duke Energy Company Mail Code: EC 13K r' • 526 S.Church Street ,, ' Charlotte,NC 28202 Subject: Authorization to Operate Cooling Water Intake Structure NPDES Perm...Mr Duke Power/Allen Steam Station Gaston County Dear Mr. Lewis: This letter approves your request to operate a permanent supplemental cooling water pumping system during the months July-September at the Allen Steam Station plant. This supplemental cooling water pumping system was previously approved as a temporary system(letter dated May 22,2008)and operated in August/September 2008. This permanent pumping plan has been proposed to ensure uninterrupted power production at this baseload facility,while mitigating effects on the aquatic community and downstream users. The system is authorized to be implemented with the following operational and design measures to minimize water quality and biological impacts: • The permanent supplemental cooling water pumping system will operate from July through September on an as- needed basis. • Nine floating intake pipes with pumps designed to withdraw at a through screen velocity at or below 0.5 fps across screening with 3/8 inch mesh openings to minimize fish entrainment and impingement. • The system will pump at a rate up to 60,000 gpm(86.4 MGD). • The intake pipes will pump water from the Catawba River to the condenser cooling water(CCW)discharge canal, which then flows to the South Fork Catawba River. • During operation of the supplemental cooling water system,calculation of Allen Steam Station's CCW discharge temperature for Outfall 001 will be modified to include the temperature of the supplemental cooling water pumping system based on the system flow and Allen Steam Station's CCW intake temperatures,as was done in 2008. • For protection of public recreation within Lake Wylie,warning buoy/signage will be placed near the intake area. • The floating intake lines and buoys will be removed from the lake and stored onsite between October-June. 1617 Mail Service Center,Raleigh,North Carolina 27699-1617 Location:512 N.Salisbury St.Raleigh,North Carolina 27604 One Phone:919-807-6300;FAX:919-807-64921 Customer Service:1-877-623-6748 NorthCarolina Internet:www.ncwaterquality.org Naturally Equal Opportunity 1 Affirmative Action Employer • The facility will perform routine monthly lake monitoring during the period of pumping to assess limnological conditions in the Catawba River. During July-September,thermal and DO profiles will be taken in the vertical water column at designated downstream sampling locations. Please note that this authorization does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality,the Division of Land Resources,the Coastal Area Management Act, or any other federal or local government permits. If you have any questions on this approval or general NPDES questions,please contact me at 919-807-6390. Sin rely, m Belnick Supervisor,Western NPDES Program Cc: NPDES Permit File Central Files 1r 1617 Mail Service Center,Raleigh,North Carolina 27699-1617 Location:512 N.Salisbury St.Raleigh;North Carolina 27604 One Phone:919-807-63001 FAX:919-807-6492\Customer Service:1-877-623-6748 NorthCarolina Internet:www.nnity t Affirmative www.ncwaterquality.org c Naturally An Equal Opportunity:Affirmative Action Employer L e N INSPECTION REPORT ROUTING SHEET To be attached to all inspection reports in-house only. Laboratory Cert. #: 5134 Laboratory Name: Duke Power Co. Allen Steam Station Inspection Type: Field Maintenance Inspector Name(s): Chet Whiting Inspection Date: November 30, 2009 Date Report Completed: January 13, 2010 Date Forwarded to Reviewer: January 22, 2010 Reviewed by: Jason Smith Date Review Completed: January 25, 2010 Cover Letter to use: _ Insp. Initial _ Insp. Reg. X Insp. No Finding _ Insp. CP Unit Supervisor: Gary Francies Date Received: 1/25/2010 Date Forwarded to Alberta: 1/25/2010 GAS Date Mailed: /R _A • r NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director Dee Freeman Secretary January 26, 2010 5134 Mr. Rodney Wike Duke Power Co. Allen Steam Station 13339 Hager's Ferry Road Huntersville, NC 28078-7929 . SUBJECT: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) Maintenance Inspection .-' Dear Mr. Wike: , ;, Enclosed is a report for the inspection performed on November 30, 2009 by Mr. Chet Whiting. No findings are .. . cited in this report, a response is not required. We appreciate the fine job you and your staff are doing. As a :�.r certification requirement, your laboratory must continue to carry out the requirements set forth in 15A NCAC ,;* 2H .0800. 14Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by email, or if you have . l e questions or need additional information please contact me at 828-296-4677. i Sincerely, Gary Francies Unit Supervisor Laboratory Section cc: Mooresville Regionai Offioo. Chet Whiting DENR DWQ Laboratory Section NC Wastewater/Groundwater Laboratory Certification Branch One 1 1623 Mail Service Center,Raleigh,North Carolina 27699-1623 North Carolina Location:4405 Reedy Creek Road.Raleigh,North Carolina 27607-6445 Phone:919-733-39081 FAX:919-733-6241 atitre, Internet www.dwglab.org . • An Equal Opportunity\Affirmative Action Employer Customer Service:1-877-623-6748 www.ncwaterquality.org On-Site Inspection Report LABORATORY NAME: Duke Power Co. Allen Steam Station NPDES PERMIT#: NC0004979 ADDRESS: Duke Power Company LLC 13339 Hager's Ferry Road Huntersville, NC 28078-7929 CERTIFICATE#: 5134 DATE OF INSPECTION: November 30, 2009 TYPE OF INSPECTION: Field Maintenance AUDITOR(S): Chet Whiting LOCAL PERSON(S) CONTACTED: Rodney Wike I. INTRODUCTION: This laboratory was inspected to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. II. GENERAL COMMENTS: The laboratory has been proactive in its approach to certification; the analysis of recommended post calibration pH checks is one example. The laboratory has also implemented a system of traceability for consumables well before it was required by North Carolina Wastewater/Groundwater Laboratory Certification policy. III. FINDINGS, REQUIREMENTS, COMMENTS AND RECOMMENDATIONS: General Laboratory Comment: The name of the vendor/manufacturer was not included as part of consumable tracking. North Carolina Wastewater/Groundwater Laboratory Certification document, Quality Assurance Policies for Field Laboratories states: "All chemicals, reagents, standards and consumables used by the laboratory must have the following information documented: Date received, Date Opened (in use), Vendor, Lot Number, and Expiration Date. A system (e.g., traceable identifiers) must be in place that links standard/reagent preparation information to analytical batches in which the solutions are used. Documentation of solution preparation must include the analyst's initials, date of preparation, the volume or weight of standard(s) used, the solvent and final volume of the solution. This information as well as the vendor and/or manufacturer, lot number, and expiration date must be retained for primary standards, chemicals, reagents, and materials used for a period of five years. Consumable materials such as pH buffers and lots of pre-made standards are included in this requirement". This item was corrected on-site during the inspection. No further response is necessary for this finding. Pril . •Page 2 Lab#5134 Duke Power Co.Allen Steam Station al—Standard Methods, 18th Edition, 4500 H+ B Comment: The laboratory is performing Automatic Temperature Compensator (ATC) check for the pH meter. This is no longer a program requirement and may be discontinued. IV. PAPER TRAIL INVESTIGATION: The paper trail consisted of comparing field testing records and contract lab reports to Discharge Monitoring Reports (DMRs) submitted to the North Carolina Division of Water Quality. Data were reviewed for Allen Steam Station (NPDES permit # NC0004979) for August and September, 2009. No transcription errors were detected. The facility appears to be doing a good job of accurately transcribing data. V. CONCLUSIONS: All findings noted during the inspection were adequately addressed prior to the completion of this report. The inspector would like to thank the staff for its assistance during the inspection and data review process. No response is required. Report prepared by: Chet Whiting Date: January 13, 2010 Report reviewed by: Jason Smith Date: January 25, 2010 r,A NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality "" ""'a Beverly Eaves Perdue Coleen H.Sullins z � . Dt'e Fr man Governor Director "'� r retary May 6, 2009 Mr. Steven Immel, General Manager II Duke Energy Carolinas, LLC-Allen Steam Station DWQ-Surface Water Pitii'Cicli0n 253 Plant Allen Road. Belmont, North Carolina 28012 Subject: Draft NPDES Permit Permit No. NC0004979 Allen Steam Station Gaston County Dear Mr. Immel: The Division of Water Quality (DWQ) has received your request for a major modification of the above referenced facility. The request was for the elimination of the selenium limit at Outfall 002. The draft permit authorizes Duke Energy Carolinas, LW to discharge treated industrial wastewater from the Allen Steam Station Wastewater Treatment Plant to the Catawba River and the South Fork Catawba River, class WS-IV and B waters in the Catawba River Basin. The draft permit includes discharge limitations/or monitoring for flow, oil and grease, total suspended solids, arsenic, chloride, copper, iron, mercury, nickel, selenium, zinc, total nitrogen, total phosphorus, pH, and chronic toxicity. The following modifications have been made to the draft permit: • The weekly average effluent limit for selenium at Outfall 002 has been deleted. Data analysis indicated that there was no reasonable potential for this parameter to exceed the water quality standard in the receiving stream. There will be monthly monitoring of total selenium at both Outfall 002 and internal outfall 005. • Due to the new wastestream from the Flue Gas Desulfurization WWTP that will be discharged into the ash settling basin above Outfall 002, quarterly monitoring for the following parameters will now be required at Outfall 002: total arsenic, total cadmium, total chromium, chloride, total mercury, total nickel, total silver, total zinc, and total beryllium. Quarterly monitoring for these parameters is the minimum requirement for a major industrial discharger to North Carolina streams. 1617 Mail Service Center,Raleigh,North Carolina 27699-1617 Location:512 N.Salisbury St.Raleigh,North Carolina 27604 One Phone:919-807-6300\FAX:919-807-6492\Customer Service:1-877-623.6748 NorthCarolina Internet www.ncwaterquality.org Naturally Equal Opportunity\Affirmative Action Employer Letter to Mr. Immel Page 2 • Please note that there have been minor language changes and the addition of a new paragraph regarding data submittal in special condition A.14. Chronic Toxicity Pass/Fail permit limit. (The new paragraph is located second from the end of the condition). At this time, the Division is submitting a notice to the newspapers of general circulation in Gaston County, inviting comments from you or your representative, the public and other agencies on the draft permit. The notice should be published on or about May 12, 2009. Following a 30-day comment period, we will review all pertinent comments received and take appropriate action on the permit issuance. Please provide written comments on the draft permit no later than June 12, 2009. If you have any questions or need additional information, please contact me at telephone number (919) 807-6386 or jackie.nowell©ncmail.net. Si erely, acq yn M. o ell NPD Western ogram cc: EPA Region IV (draft, factsheet, RPA) Allen Stowe/Duke Energy Corp. Allen Steam Station 253 Plant Allen Road Belmont, NC 28012 (draft, factsheet, RPA) /Surface Water Protection Section (draft, factsheet, RPA) DEH/ Public Water Supply Section/Mooresville Regional Office (draft) Aquatic Toxicology Unit (draft) NPDES File/NC0004979 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY DRAFT PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1,other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission,and the Federal Water Pollution Control Act,as amended, Duke Energy Corporation is hereby authorized to discharge wastewater from a facility located at the Plant Allen Steam Station 253 Plant Allen Road (NCSR 2525) Belmont Gaston County to receiving waters designated as the Catawba and South Fork Catawba Rivers in the Catawba River Basin in accordance with effluent limitations,monitoring requirements, and other conditions set forth in Parts I,II,III and IV hereof. This permit shall become effective 00000C. This permit and authorization to discharge shall expire at midnight on May 31,2010. Signed this day XXXXXXXXXXXXXXXXXXXXXX. DRAFT Coleen H.Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission Permit NC0004979 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility,whether for operation or discharge are hereby revoked.As of this permit issuance,any previously issued permit bearing this number is no longer effective.Therefore,the exclusive authority to operate and discharge from this facility arises under the permit conditions,requirements, terms,and provisions included herein. Duke Energy Corporation is hereby authorized to: 1. Continue to discharge: • Once through cooling water(outfall 001) • Operate a septic tank and ash pond with pH adjustment and discharge domestic wastewater,stormwater runoff,ash sluice,water treatment system wastewaters,FGD system blowdown,landfill leachate,and miscellaneous cleaning and maintenance wash waters (002). • Coal yard sump overflow (002A) and power house sump overflow (002B) • Miscellaneous equipment non-contact cooling and sealing water (003) • Miscellaneous non-contact cooling water,vehicle washwater,and intake screen backwash(004) From a facility located at the Plant Allen Steam Station on Plant Allen Road(NCSR 2525), south of Belmont in Gaston County,and 2. Without adding detergents or chemicals of any kind,discharge Asiatic clam/debris filter backwash (of the intake filter screen) (see Part A.7);and 3. Continue to operate a FGD wet scrubber wastewater treatment system discharging to the ash settling basin through internal outfall 005;and 4. Discharge from said treatment works at the location specified on the attached map into the Catawba River(outfalls 002,002A,002B and 004) and the South Fork Catawba River(outfalls 001 and 003)which are classified Class WS-V B waters,respectively,in the Catawba River Basin. 2 Permit NC0004979 A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (Outfall 001) During the period beginning on the effective date of this permit and lasting until expiration,the Permittee is authorized to discharge from outfall 001-Condenser Cooling Water(CCW). Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Daily Measurement Sample Type Sample Location Average Maximum Frequency Flow Daily Pump Logs Effluent Temperature 38.9°C Daily Grab or Effluent (June 1-September 30)1 (102°F) Instantaneous Temperature 35°C Daily Grab or Effluent (October 1-May 31)1 (95°F) Instantaneous Notes: 1. The Regional Administrator has determined pursuant to Section 316(a) of the Act that the thermal component of the discharge assures the protection and propagation of a balanced,indigenous population of shellfish,fish,and wildlife in and on the receiving body of water. Chlorination of the once through condenser cooling water,discharged through outfall 001,is not allowed under this permit. Should Duke Power wish to chlorinate its condenser cooling water,a permit modification must be requested and received prior to commencing chlorination. 3 r' Permit NC0004979 A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (Outfall 002) During the period beginning on the effective date of this permit and lasting until expiration,the Permittee is authorized to discharge from outfall 002—ash pond effluent. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Weekly Daily Measurement Sample Type Sample Location Average Average Maximum Frequency Flow Weekly Instantaneous Influent or or Estimate Effluent Oil and Grease 15.0 mg/1 20.0 mg/1 Quarterly Grab Effluent Total Suspended Solids 30.0 mg/1 100.0 mg/1 Monthly Grab Effluent Total Copper2 1.0 mg/1 2/Month Grab Effluent Total Iron 1.58 mg/1 Monthly Grab Effluent Total Selenium2 Monthly Grab Effluent Total Arsenic2 Quarterly Grab Effluent Total Cadmium2 Quarterly Grab Effluent Total Chromium2 Quarterly Grab Effluent Chloride Quarterly Grab Effluent Total Mercury2 Quarterly Grab Effluent Total Nickell Quarterly Grab Effluent Total Silver2 Quarterly Grab Effluent Total Zinc2 Quarterly Grab Effluent Total Beryllium Quarterly Grab Effluent Total Nitrogen (NO2+NO3+TKN) Semi-annually Grab Effluent Chronic Toxicity' Quarterly Grab Effluent pH3 Monthly Grab Effluent Notes: 1. Whole Effluent Toxicity shall be monitored by chronic toxicity(Ceriodaphnia)P/F at 24%. Tests shall be conducted in January,April,July and October(see Part A.(9.)for details) 2. Total metals are defined by 40 CFR 136. Any method specified by 40 CFR 136 is considered acceptable for analysis. 3. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. There shall be no discharge of floating solids or foam visible in other than trace amounts. 4 Permit NC0004979 A. (3.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (Outfall 002A) During the period beginning on the effective date of this permit and lasting until expiration,the Permittee is authorized to discharge from outfall 002A—Coal Yard Sump Overflows. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Daily Measurement Sample Type Sample Location Average Maximum Frequency Flow Episodic Estimate Effluent' pH Episodic Grab Effluent Oil and Grease2 15.0 mg/1 20.0 mg/1. Episodic Grab Effluent Total Suspended Solids2 30.0 mg/1 100.0 mg/1 Episodic Grab Effluent Fecal Coliform Episodic Grab Effluent Total Iron3 1.0 mg/1 Episodic Grab Effluent Notes: 1. Effluent sampling shall be conducted at a point upstream of discharge to the receiving stream. 2. Monthly average limits for total suspended solids and oil and grease only apply if the overflow occurs for more than 24 hours. 3. Sampling for iron is required only when TSS is reported as greater than 100 mg/L. There shall be no discharge of floating solids or foam visible in other than trace amounts All flows shall be reported on monthly DMRs. Should no flow occur during a given month,the words"no flow"should be clearly written on the front of the DMR. Episodic sampling is required per occurrance when sump overflows occur for longer than one hour. All samples shall be of a representative discharge. 5 Permit NC0004979 A. (4.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (Outfall 002B) During the period beginning on the effective date of this permit and lasting until expiration,the Permittee is authorized to discharge from outfall 002B—Power House Sump Overflows. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Daily Measurement Sample Type • Sample Location Average Maximum Frequency Flow Episodic Estimate Effluents pH Episodic Grab Effluent Oil and Grease2 15.0 mg/1 20.0 mg/1 Episodic Grab Effluent Total Suspended Solids2 30.0 mg/1 100.0 mg/1 Episodic Grab Effluent Total Copper3 1.0 mg/1 Episodic Grab Effluent Total Iron3 1.0mg/1 Episodic Grab Effluent Notes: 1. Effluent sampling shall be conducted at a point upstream of discharge to the receiving stream. 2. Monthly average limits for total suspended solids and oil and grease only apply if the overflow occurs for more than 24 hours. 3. The limits for total copper and total iron only apply during a chemical metals cleaning. There shall be no discharge of floating solids or visible foam in other than trace amounts All flows shall be reported on monthly DMRs. Should no flow occur during a given month,the words"no flow"should be clearly written on the front of the DMR. Episodic sampling is required per occurrence when sump overflows occur for longer than one hour. All samples shall be of a representative discharge. 6 Permit NC0004979 A. (5.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (Outfall 003) During the period beginning on the effective date of this permit and lasting until expiration,the Permittee is authorized to discharge from outfall 003—miscellaneous equipment non-contact water and sealing water. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS CHARACTERISTICS ERISTICS Monthly Daily Measurement Sample Type Sample Location Average Maximum Frequency Flow Weekly Estimate Effluent Chlorination of the once through cooling water,discharged through outfall 003,is not allowed under this permit. Should Duke Power wish to chlorinate its once through cooling water,a permit modification must be requested and received prior to commencing chlorination. A. (6.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (Outfall 004) During the period beginning on the effective date of this permit and lasting until expiration,the Permittee is authorized to discharge from outfall 004-miscellaneous non-contact cooling water,vehicle washwater,and intake screen backwash. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Daily Measurement Sample Type Sample Location Average Maximum Frequency Flow Weekly Estimate Effluent Oil and Grease 15.0 mg/1 20.0 mg/1 Quarterly Grab Effluent Chlorination of the once through cooling water,discharged through outfall 004,is not allowed under this permit. Should Duke Power wish to chlorinate its condenser cooling water,a permit modification must be requested and received prior to commencing chlorination. 7 Permit NC0004979 A. (7.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (Internal Outfall 005) During the period beginning on the effective date of this permit and lasting until permit expiration,the Permittee is authorized to discharge from internal outfall 005-treated FGD wet scrubber wastewater to ash settling basin. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Daily Measurement Sample Sample Average Maximum Frequency Type Locations Pump logs or Flow Monitor&Report Monthly similar Effluent readings Total Suspended Solids Monitor&Report Weekly Grab Effluent Carbonaceous Oxygen Demand Monitor&Report Weekly Grab Effluent (COD) Total Arsenic Monitor&Report Weekly Grab Effluent Total Cadmium Monitor&Report Weekly Grab Effluent Total Chromium Monitor&Report Weekly Grab Effluent Chloride Monitor&Report Weekly Grab Effluent Total Mercury Monitor&Report Weekly Grab Effluent Total Nickel Monitor&Report Weekly Grab Effluent Total Selenium Monitor&Report Monthly Grab Effluent Total Silver Monitor&Report Weekly Grab Effluent Total Zinc Monitor&Report Weekly Grab Effluent Total Beryllium Monitor&Report Weekly Grab Effluent Notes: 1. "Effluent"shall be defined as the discharge from the FGD wastewater treatment system prior to discharge to the ash settling basin. All flows shall be reported on monthly DMRs. Should no flow occur during a given month,the words"no flow"shall be clearly written on the front of the DMR. All samples shall be of a representative discharge. DMRs for this outfall shall be submitted only after discharge commences from the FGD system. Sampling is only required when this outfall is discharging. A. (8.) SPECIAL CONDITION FOR THE DISCHARGE OF ASIATIC CLAM/DEBRIS FILTER BACKWASH The permittee may backwash the intake filter for Unit 5 condenser cooling water on an as-needed basis. It is understood that this wash water will contain materials indigenous to the Catawba River such as Asiatic clams and light debris. As these are naturally occurring in the river environment,they may be discharged with no adverse affects to the receiving stream. The Permittee may not add any detergent,chemicals or other non- indigenous material to the wash water without explicit permission of the Division of Water Quality. 8 . • Permit NC0004979 A. (9.) CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QUARTERLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 24%. The permit holder shall perform at a minimum,quarterly monitoring using test procedures outlined in the"North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure,"Revised February 1998,or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"(Revised-February 1998)or subsequent versions.The tests will be performed during the months of January,April,July and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit,then multiple-concentration testing shall be performed at a minimum,in each of the two following months as described in"North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"(Revised-February 1998)or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival.The definition of"detectable impairment,"collection methods,exposure regimes,and further statistical methods are specified in the"North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"(Revised-February 1998)or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form(MR-1) for the months in which tests were performed. If reporting pass/fail results using the parameter code TGP3B, DWQ Form AT-1 (original) is sent to the below address. If reporting Chronic Value results using the parameter code THP3B, DWQ Form AT-3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Quality Environmental Sciences Section 1621 Mail Service Center Raleigh,North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete,accurate,include all supporting chemical/physical measurements and all concentration/response data,and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required,the permittee will complete the information located at the top of the aquatic toxicity(AT)test form indicating the facility name,permit number,pipe number,county,and the month/year of the report with the notation of"No Flow"in the comment area of the form.The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required,monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream,this permit may be re-opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently then required by this permit, the results of such monitoring shall be included in the calculation&reporting of the data submitted on the DMR&all AT Forms submitted. NOTE: Failure to achieve test conditions as specified in the cited document,such as minimum control organism survival,minimum control organism reproduction,and appropriate environmental controls,shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. 9 Permit NC0004979 A. (10.) BIOCIDE CONDITION The permittee shall not use any biocides except those approved in conjunction with the permit application. The permittee shall notify the Director in writing not later than ninety(90)days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Water Quality. Such notification shall include completion of Biocide Worksheet Form 101 and a map locating the discharge point and receiving stream. Completion of Biocide Worksheet Form 101 is not necessary for those outfalls containing toxicity testing. Division approval is not necessary for the introduction of a new biocide into an outfall currently being tested for toxicity. A. (11.) SPECIAL CONDITIONS The following special conditions are applicable to all outfalls regulated by NC0004979: • There shall be no discharge of polychlorinated biphenyl compounds. • It has been determined from information submitted that the plans and procedures in place at Allen Steam Station are equivalent to that of a BMP. • The permittee shall report the presence of cenospheres observed in any samples. • The applicant is permitted to discharge chemical metal cleaning wastes to the ash basin under the conditions outlined in the 1976 Riverbend Ash Basin Equivalency Demonstration and the 1994 Allen Steam Station permit application • The permittee shall check the diked areas for leaks by a visual inspection and shall report any leakage detected • If the permittee,after monitoring for at least six months,determines that he/she is consistently meeting the effluent limits contained herein,the permittee may request of the Director that the monitoring requirement be reduced to a lesser frequency. • Nothing contained in this permit shall be construed as a waiver by the permittee or any right to a hearing it may have pursuant to State or Federal laws or regulations. • Low volume waste is defined as follows(as per 40 CFR 423.11(b): "Low volume wastes sources include,but are not limited to:wastewaters from wet scrubber air pollution control systems,ion exchange water treatment system,water treatment evaporator blowdown,laboratory and sampling streams,boiler blowdown,floor drains,cooling tower basin cleaning wastes,and recirculating house service water systems. Sanitary and air conditioning wastes are not included." A. (12.) SECTION 316 (B) OF CWA The permittee shall comply with the Cooling Water Intake Structure Rule per 40 CFR 125.95. 10 • NCDENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT Duke Energy Corporation—Allen Steam Station NC0004979 Facility Information (1.)Facility Name: ( Allen Steam Station (2.)Permitted Flow(MGD): j No flow limit j (6.)County: Gaston (3.)Facility Class: I I (7.)Regional Office: Mooresville — (4.)Pretreatment Program: N/A (8.)USGS Topo Quad: G14NE (5.)Permit Status: i Renewal (9.)USGS Quad Name: Belmont Stream Characteristics (1.)Receiving Stream: Catawba/ (7.)Drainage Area(mi2): ??/635 South Fork Catawba Rivers (2.)Sub-basin: _ 03-08-34 (8.)Summer 7Q10(cfs): 95/124 (3.)Stream Index Number: 11-123.5 C (9.)Winter 7Q10(cfs): 95/227 (4.) Stream Classification: I WS-V B (10.)30Q2(cfs): 3141/309 (5.)303(d) Status: ( Not listed (11.)Average Flow(cfs): ! 2,4702/806 (6.)305(b) Status: I - (12.)IWC%: 24(Outfall 002) Notes: 1. 30Q2 for the Catawba River has been defined as the minimum daily average release at Mountain Island Hydro. 2. Average flow(QA)for the Catawba River has been defined as mean annual flow based on operations records from 1929 to 2003 at Mountain Island Hydro. 1.0 Request for permit modification • Duke Energy Carolinas LLC has requested a permit modification seeking to eliminate the selenium limit for Outfall 002(Ash Pond Effluent). A review of selenium data from October 2006 through December 2008 and its inclusion in a reasonable potential analysis will determine whether the selenium limit can be removed. • During the modification review, the Division received the Engineer's Certification(February 2009) confirming the construction and installation of the Flue Gas Desulfurization (FGD) wastewater treatment plant at the Allen Steam Station. Upon completion of the FGD WWTP,monitoring requirements at internal outfall 005 became effective. 2.0 Summary Duke Energy's Allen Steam Station is a coal fired steam electric plant in Gaston County. Effluent Guidelines are provided in 40 CFR 423.12. The facility is also subject to the Cooling Water Intake Structure Rule(316(b)Rule)per 40 CFR 125.95. A special condition was added during the 2006 permit renewal expressing this requirement(See Section A.12.of permit). NPDES Permit Fact Sheet—04/22/09 Duke Power/ Allen Steam Station Page 2 NC0004979 The facility has four permitted outfalls in the current NPDES discharge permit,issued in September 2006. > Outfall 001 is comprised of once through,non-contact condenser cooling water. The average flow through this outfall was 626 MGD(per 2004 permit application). This outfall discharges to the South Fork Catawba River. ➢ Outfall 002 is the ash basin discharge. The average discharge from this outfall is 19.3 MGD. This outfall discharges to the Catawba River. > Outfalls 002A and 002B are intermittent discharges of emergency overflows(coal yard 'sump overflow and power house sump overflow,respectively). Both outfalls discharge to the Catawba River. Federal regulations require a daily max TSS limit for coal pile runoff(from a rain event)of 50 mg/L. The layout for this coal yard sump is such that an overflow would most likely be low volume wastewater instead of coal pile runoff. Chemical metal cleanings do not go to this sump. Therefore it was agreed that the limits for this sump should be O&G 20 mg/L daily max and 15 mg/L monthly average and TSS of 100 mg/L daily max and 30 mg/L monthly average. > Outfall 003 is miscellaneous once through non-contact cooling water. This outfall discharges to the South Fork Catawba River and averages 4.5 MGD(from 2004 permit application). > Outfall 004 is also miscellaneous once through non-contact cooling water. This outfall discharges to the Catawba River and averages 6.5 MGD(from 2004 permit application). ➢ During the 2002 permit renewal,the facility received authorization to backwash an intake filter for Unit 5 condenser cooling water on an as-needed basis. The wash waters contain materials indigenous to the Catawba River such as Asiatic Clams and light debris. This special condition(A.8.)remains in the permit allowing for this discharge. In 1995 the facility completed construction of a Chemical Injection Facility for the ash basin. The purpose of this project was to assist with the settling of selenium and other pollutants that were not being removed from the effluent. This project consisted of the construction of three primary settling cells,a treatment channel,a chemical injection system(ferric sulfate to enhance selenium precipitation)and a final settling/flocculation cell. In February 2009,the Division received the engineer's certifications indicating the completion of the construction of the modifications and improvements to the Allen Steam Station,Flue Gas Desulfurization(FGD)WWTP and the installation of approximately 8200 linear feet of 14 inch force main to the ash basin from the new FGD WWTP. Upon completion of the FGD WWTP,the monitoring requirements associated with internal outfall 005 became applicable. This included monthly monitoring for flow,and weekly monitoring for TSS,COD,arsenic,cadmium, chromium,chloride,mercury,nickel,selenium,silver,zinc,and beryllium. • NPDES Permit Fact Sheet—04/22/09 Duke Power/Allen Steam Station Page 3 NC0004979 3.0 Compliance Summary DMR Data Review Since the mod request was only for selenium,DMRs were reviewed for only effluent selenium data from outfall 002 for the period of October 2006 through December 2008. The average flow from 002 from 2006 through 2008 was 19.3 MGD. The following table summarizes DMR data for non-toxicants at outfall 002.An RPA was performed for selenium using the submitted data and an average wasteflow of 19.3 GMD.. 4.0 RPA Analysis An RPA was performed for total selenium only. Since the facility does not have a permitted flow limit,past RPAs were conducted using the monthly average flow instead of permitted flow. The same methodology was retained in this modification. Current average flow at outfall 002 is 19.3 MGD. The current permit has a selenium limit of 21 µg/L. NC has a selenium aquatic life water quality standard of 5.0 µg/L. According to Division policy,this criterion can be expressed as a weekly average limit. Based on the 2006 RPA analysis,and selenium indicating reasonable potential to exceed the water quality standard,the facility received a weekly average selenium limit of 21 µg/L during the last renewal. This modification requests that the selenium limit be reevaluated since nearly two years of effluent data has been collected. A RPA and review of submitted selenium now indicates that there is no reasonable potential to exceed the water quality standard in the receiving stream. It is recommended that the weekly average selenium limit be removed and that monthly selenium monitoring remain at Outfall 002. Additional monitoring to Outfall 002 Since the installation of the FGD WWTP,a new wastestream of treated wet scrubber wastewater will be discharged to the ash pond of Outfall 002. It is recommended that quarterly monitoring for several parameters be added to Outfall 002 to determine the concentrations that may be discharged with the FGD treatment. DWQ is aware that most of these parameters were previously monitored at 002 in the years 2002 through 2005 and were dropped in 2006. However,DWQ has consistently placed additional monitoring to any power plant ash ponds that are now receiving FGD wastewater. The frequency of quarterly monitoring is the minimum requirement for a major industrial discharger and will provide enough data in a five year permit cycle to evaluate with the RPA. There will now be quarterly monitoring at Outfall 002 for total arsenic,total cadmium,total chromium,chloride,total mercury,total nickel, total silver,total zinc,and total beryllium. 4.0 Proposed Schedule for Permit Issuance Draft Permit to Public Notice: 5/6/09 Permit Scheduled to Issue: 6/29/09 NPDES Permit Fact Sheet— 04/22/09 Duke Power/ Allen Steam Station Page 4 NC0004979 5.0 State Contact Information If you have any questions on any of the above information or on the attached permit,please contact Jacquelyn M.Nowell at(919)807-6386. Copies of the following are attached to provide further information on the permit development: • Draft permit • RPA analysis NPDES R mmendation Signature ^ , / yA� Date 1/L V "6)/ Regional Office Comments: Regional Recommendation by: Signature Date Reviewed and accepted by: Regional Supervisor: Signature Date NPDES Unit Supervisor: Signature Date REASONABLE POTENTIAL ANALYSIS Duke Energy-Allen Steam Station Outfall 2 NC0004979 Ow=19.3 MGD Time Period 10/2006-12/2008 Ow(MOD) 19.3 WWTP Class I 7O10S(cfs) 95 IWC(%)C 7O10S 23.948 7O10W(cfs) 95 ®7O10W 23.948 3002(cfs) 314 0 3002 8.6984 Avg.Stream Flow,QA(cfs) 2470 C OA 1.1966 Rec'ving Stream Catawba River Stream Class WS-V B STANDARDS& PARAMETER TYPE CRITERIA(2) POL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION (1) NC WOB/ FAV/ n /dt Alex ProdCw Abwhn.Cw Chronic Awn. Acute: N/A Arsenic C 10 ug/L 0 0 N/A Chronic: 836 Acute: N/A Beryllium C 6.5 ug/L 0 0 N/A • Chronic: 549 Acute: 15 Cadmium NC 2 15 ug/L 0 0 N/A Chronic: --8 Acute: 1,022 - Chromium NC 50 1,022 ug/L 0 0 N/A Chronic: 209 Acute: 7 Copper NC 7 AL 7.3 ug/L 0 0 N/A Chronic: 29 Acute: 22 Cyanide NC 5 N 22 10 ug/L 0 0 N/A Chronic:_— 21 Acute: N/A Fluoride NC 1,800 ug/L 0 0 N/A Chronic: 7,516 Acute: 34 Lead NC 25 N 33.8 ug/L 0 0 N/A Chronic: Acute: N/A Mercury NC 12 2.0000 ng/L 0 0 N/A Chronic: 50 Acute: N/A Sulfates NC 250,000 ugh. 0 0 N/A Chronic: 1,043,916 Acute: 261 Nickel NC 25 261 ug/L 0 0 N/A Chronic: Acute: N/A Phenols A 300 N ug/L 0 0 N/A Chronic: 3,449 Acute: 56 Max prod.value is<chronic and acute allowable conc. Selenium NC 5.0 56 ugh!. 54 54 17.5 _ _No reasonable potential to_exceed the allow s able_. _ • Chronic:---21 RecommendatI n:Limit for Se can be removed.Quarterly monitoring for Se should remain for outfalis 002&004. Acute: 1 Silver NC 0.06 AL 1.23 ug/L 0 0 N/A Chronic:- 0 Acute: 67 Zinc NC 50 AL 67 ug/L 0 0 N/A _ Chronic: 209 •Legend: •'Freshwater Discharge C=Carcinogenic NC=Non-ceminogenic A=Aesthetic 4979rpe2009semod.xls,rpe 4/2/2009 REASONABLE POTENTIAL ANALYSIS Selenium Date Data BDL=1/2DL Results 1 Oct-2006 2.7 2.7 Std Dev. 1.9207 2 3.6 3.6 Mean 4.6111 3 5. 5.0 C.V. 0.4165 4 5. 5.0 n 54 5 5.7 5.7 6 9.3 9.3 Mutt Factor= 1.4500 7 2.5 2.5 Max.Value 12.1 ug/L 8 3.3 3.3 Max.Pred Cw 17.5 ug/L 9 3.2 3.2 10 3.6 3.6 11 4.4 4.4 12 2.5 2.5 13 4.9 4.9 14 5.4 5.4 15 4.3 4.3 16 6. 6.0 17 9. 9.0 18 Jun-2007 12.1 12.1 19 4.5 4.5 20 5.2 5.2 21 3.5 3.5 22 3.9 3.9 23 4.8 4.8 24 6.1 6.1 25 4.8 4.8 26 4.1 4.1 27 5.7 5.7 28 3.3 3.3 29 5.7 5.7 30 7.3 7.3 31 2.7 2.7 32 3.1 3.1 33 3.2 3.2 34 3.5 3.5 35 4.5 4.5 36 5.2 5.2 37 5.3 5.3 38 4.2 4.2 39 3. 3.0 40 3.7 3.7 41 3.8 3.8 42 6.1 6.1 43 9.1 9.1 44 4.4 4.4 45 5.9 5.9 46 2.9 2.9 47 4.8 4.8 48 4.1 4.1 49 2.4 2.4 50 2.9 2.9 51 2.8 2.8 52 4.5 4.5 53 2.6 2.6 54 2.9 2.9 55 56 57 58 59 60 199 200 4979rpa2009semod.xis,data -2- 4/2/2009 . , , ,\O�O ' / 1- 61 Beverly Eaves Perdue,Governor Dee Freeman.,Secretary rNorth Carolina Department of Environment and Natural Resources Q • r. Coleen H.Sullins,Director Division of Water Quality r January 28, 2009 RicerolIFD STEPHEN IMMEL GENERAL MANAGER II ' DUKE ENERGY ALLEN STEAM STATION JY`. r ^^11 253 PLANT ALLEN RD BELMONT NC 28012 . IINOw £d i kt•. 1ii; Surface Water Pruitt; Subject: Acknowledgement of Permit Modification Request Allen Steam Station NPDES Permit NC0004979 Gaston County Dear Mr. Immel: • The Division of Water Quality, Point Source Branch, acknowledges receipt of your permit modification request with supporting information on January 23, 2009 and receipt of payment check#0001138843, from Duke Energy Corp, in the amount of$1030.00,dated January 15, 2009. The reviewer will perform a detailed review and contact you with a request for additional information if necessary. To ensure the maximum efficiency in processing permit applications, the Division requests your assistance in providing a timely and complete response to any additional information requests. Please note at this time, processing permit applications can take as long as 60-90 days after receipt of a completed application. If you have any questions,please contact Jackie Nowell at 919-807-6386 or via email at jackie.nowellL ncmail.net . If the reviewer is unavailable,you may leave a message, and they will respond promptly. PLEASE REFER TO THE ABOVE APPLICATION NUMBER WHEN MAKING INQUIRES ON THIS PROJECT. Sincerely, - ,..) /7 aurie Singleton Point Source Branch • ,Cc: Central File ¢Mooresville Regional Office Surface Water Pr.`a otion Section Permit application file NC0004979 Narc hCarolIna Naturally North Carolina Division of Water Quality 1617 Mail Service Center Raleigh,NC 27699-1617 Phone(919)807-6300 Customer Service Internet: www.ncwaterquality.org Location: 5h2 N.Salisbury St. Raleigh,NC 27604 Fax (919)807-6492 I-897-623-6748 • • An Equal Opportunity/Affirmative Action Employer—50%Recycled/10%Post Consumer Paper • Duke DUKE ENERGY CAROLINAS ALLEN STEAM STATION/253 Plant Allen Rd. *Energy® Belmont, NC 28012 Carolinas 704 829 2350 704 829 2370 fax RECEIVED August 29, 2008 SEP - 2 2008 Mr. John Lesley NC DENR MRO Mooresville Regional Office North Carolina Department of Environment and Natural Resourc : UrfaCe,Wafer Profecforu �10 Fast Center QvenuP Suite 301 Mooresville, NC 28115 Subject: Duke Power Company Plant Allen NPDES Permit Number NC0004979 i1JL11�r'vrt %H Zvo 0 pl7 77 Dear Mr. Lesley: This letter fulfills the 5 day written notification requirement as stipulated by the NPDES permit Part II, Section E. 6. a. On the morning of August 27, 2008 heavy rains associated with remnants of Tropical Storm Fay in combination with Coal Yard sump pump unavailability subsequently overwhelmed the Yard Drainage sump pumps resulting in a bypass of treatment of approximately 1500 gallons of coal pile runoff water. Mr. John Lesley was notified of this release on Wednesday, August 27th at 8:15 am. No adverse impact to the environment was observed. If additional information is requested please contact Don Scruggs at(704) 829-2423. Sincerely, Stephen . Immel Station Manager www duke energy corn bc: Allen Stowe-EC13K Pat McCabe= EC13K Steve Immel-Plant Allen Don Scruggs-Plant Allen Record Number: 404.060.01 (Plant Allen) CERTIFIED MAIL: 7099 3400 0012 0549 1754 Duke Energy Allen Steam Station .a.y .. , i_ r _• -111r • ,, n.‘1,401 *0i°".:a..:. Alstom Power P.O. 2 , ! i Contractor — The Consortium of USFilter Waste Water Group aoltHo�, and Crowder Construction Company 'SEAL p 030335 Owner — Duke Energy .544,one General System Description ►.,, 8-z-4—cc IS DCN: 57001328-1000-(D-SPEC01)-02 USFCI General System Description Duke No: AM 6208.06-0007.001 May 10, 2006 ERN: FHSOOFYD Rev B FILENAME: 24008001-(57001328-1000-(D-SPEC01)-02)-VIRBB i" I, _ GENERAL SYSTEM PAGE 1 OF 5 DESCRIPTION A Siemens Business Allen Steam Station B Revised Per Alstom Comments 5/10/06 PROJECT CODE DOC TYPE DOC* A Permit Application Issue 4/28/06 157001328 1000 (D-SPEC01) 02 FGD WWTS REV DESCRIPTION DATE Table of Contents 1.1 EQUALIZATION SYSTEM 2 1.2 REACTION SYSTEM 2 1.3 CLARIFICATION SYSTEM 3 1.4 SLUDGE DEWATERING SYSTEM 3 1.5 FILTRATION SYSTEM 3 1.6 SELENIUM REDUCTION SYSTEM 3 1.7 CHEMICAL SUPPLY SYSTEM 4 1.8 EFFLUENT SYSTEM 5 FILENAME:24008001-(57001328-1000-(D-SPEC01)-02)-VIRBB.doc Y .. _ -- __ _ GENERAL SYSTEM PAGE 2 OF 5 � = DESCRIPTION A Siemens Business - Allen Steam Station B Revised Per Alstom Comments 5/10/06 PROJECT CODE DOC TYPE Doc A Permit Application Issue 4/28/06 157001328 1000 (D-SPEC01) 02 FGD WWTS REV DESCRIPTION DATE OVERVIEW In the course of reviewing the system description for the Flue Gas Desulphurization Wastewater Treatment System(FGD WWTS), it is highly recommended that the reviewer refer to the process flow diagrams of the system. The process flow diagrams have been prepared by USFilter to provide an overview of the treatment system indicating the various waste streams and process steps to effect treatment. The FGD WWTS has been designed to treat the purge stream from the flue gas scrubber system in order to be able to discharge the final effluent to the ash basin. The treatment system consists of a series of physical-chemical-biological unit processes designed to precipitate heavy metals, remove and dewater solids, and reduce the selenium concentration for final discharge. 1.1 Equalization System • The FGD purge stream is conveyed to the FGD WWTS and discharges into the equalization tank. • The equalization tank also receives flows from the filtrate sump,backwash holding compartments and out of spec effluent from the second stage recycle tank. The contents of the equalization tank are blended by a bridge mounted agitator. • At a fairly constant rate, the blended wastewater is transferred by the operating wastewater forwarding pump to three (3) reaction tanks in series. 1.2 Reaction System • Hydrated lime slurry is added to reaction tank 1 to control the pH in order to effect the precipitation of soluble metals. In order to achieve the desupersaturation operation in a controlled fashion via a crystal growth mechanism, sludge is also recycled to reaction tank 1 from the downstream clarifiers. • A sulfide reagent is metered to reaction tank 2 to form heavy metal sulfide complexes which have very low solubility products thus resulting in maximum heavy metal removal. • Ferric chloride is metered into reaction tank 3 to form a dense floc and enhance the settling characteristics of the precipitate. Additionally, the hydrolyzed form of this coagulant provides precipitation sites for coprecipitation of other metals. • Overflow from reaction tank 3 is directed to the flow splitter box ahead of the clarifiers, where polymer is injected to aid in the settling process. FILENAME:24008001-(57001328-1000-(D-SPEC01)-02)-VIRBB.doc • GENERAL SYSTEM PAGE 3 of 5 DESCRIPTION A Siemens Business Allen Steam Station B Revised Per Alstom Comments 5/10/06 PROJECT CODE DOC TYPE DOC a A Permit Application Issue 4/28/06 157001328 1000 (D-SPEC01) 02 FGD WWTS REV DESCRIPTION DATE 1.3 Clarification System • Two (2)parallel solids contact clarifiers are utilized as the liquid/solids separation devices. • Clarified wastewater exits through radial effluent troughs and flows by gravity to the continuous backwash filters for fine suspended solids removal. • Settled solids are removed from the clarifiers by the operating sludge transfer pump and conveyed to the mixed sludge holding tank. • Sludge is recycled by the operating sludge recycle pump to reaction tank 1 to provide seed crystals for gypsum nucleation. 1.4 Sludge Dewatering System • Solids contained in the sludge holding tank are dewatered by the three (3) filter presses on a batch basis. • Dewatered cake from the filter presses is ultimately disposed of by landfilling. • Filtrate from the dewatering process is transferred to the filtrate sump and subsequently transferred to the equalization tank for reprocessing. • A maintenance tank is provided to allow the equalization tank and sludge holding tank to be taken out of service for maintenance, so that the treatment system remains in operation. 1.5 Filtration System • The pH of the effluent from the clarifiers is reduced using hydrochloric acid prior to filtration. • Neutralized wastewater flows to three(3)parallel continuous backwash filters for removal of finely suspended solids and metal sulfide complexes. • Effluent from the filters is conveyed to the selenium reduction system for further processing. • Backwash solids and water flow continuously by gravity to the filtrate sump for retreatment. 1.6 Selenium Reduction System • The wastewater is cooled to approximately 95°F by circulating FGD make-up water through two (2) plate and frame heat exchangers. The wastewater is pumped through the heat exchangers using the operating selenium reduction system feed pump. FILENAME:24008001-(57001328-1000-(D-SPEC01)-02)-VIRBB.doc . i asr _a=_ GENERAL SYSTEM PAGE 4 OF 5 DESCRIPTION A Siemens Business Allen Steam Station B Revised Per Alstom Comments 5/10/06 PROJECT CODE DOC TYPE Doc a A Permit Application Issue 4/28/06 f 57001328 1000 (D-SPEC01) 02 FGD WWTS REV DESCRIPTION DATE • Wastewater from the heat exchangers discharges into the top of six (6) first stage bio- reactor cells and travels downward to the collection header where it is collected in the effluent collection/backwash distribution headers and is conveyed by gravity to the two (2) first stage effluent transfer compartments. • Wastewater is then pumped by the first stage effluent transfer/recycle pump into the top of six (6) second stage bio-reactor cells. From there the wastewater flows downward through the bio-reactor to the effluent collection/backwash distribution headers and is conveyed by gravity to the second stage recycle tank. • Nutrient is added to the feed to the influent of the first and second stage bio-reactors on a continuous flow proportional basis to promote cell growth. • Periodically first stage bio-reactor effluent is pumped by the bio-reactor backwash pump through a bio-reactor cell at a high flow rate in order to release trapped nitrogen bubbles and flush out suspended solids and excess bacteria that contains selenium and other heavy metals from the bio-reactor cell. The backwash from a bio-reactor backwash is sent to two (2)backwash holding compartments, were it is returned to the equalization tank at a controlled rate for reprocessing. 1.7 Chemical Supply System • One (1) lime silo system is provided to receive bulk dry lime delivery, store dry lime, makeup a lime slurry mixture and to recirculate/add this slurry to reaction tank 1 for pH adjustment/gypsum desaturation. An open and closed automatic pinch valve installed in the recirculation line is used to control the lime slurry addition. • A sulfide feed pump skid including two (2) speed-controlled metering pumps, valves, instruments and piping is included to add sulfide to reaction tank 2 to precipitate dissolved metals in the wastewater as metal sulfides. Sulfide(TMT) is supplied to the pump skid from chemical totes. • The ferric chloride supply system includes a chemical storage tank and two (2) speed- controlled metering pumps, valves, instruments and piping. Ferric chloride is delivered to the storage tank and is metered to reaction tank 3 to enhance solids settling characteristics of the suspended precipitates. • Two polymer feed pump skids including speed-controlled metering pumps, dilution water supply and control,polymer mixing and activation, valves, instruments and piping is included to add dilute polymer to the flow splitter box agglomerate suspended solids to improve solids settling in the clarifiers. Polymer is supplied in its neat form to the pump skid from chemical totes. FILENAME:24008001-(57001328-1000-(D-SPEC01)-02)-VIRBB.doc I,S_ �mi. = GENERAL SYSTEM PAGE 5 OF 5 DESCRIPTION A Siemens Business Allen Steam Station B Revised Per Alstom Comments 5/10/06 PROJECT CODE DOC TYPE Doc A Permit Application Issue 4/28/06 157001328 1000 (D-SPEC01) 02 FGD WWTS REV DESCRIPTION DATE • The hydrochloric acid supply system includes a chemical storage tank and two (2) speed-controlled metering pumps, valves, instruments and piping. Hydrochloric acid is delivered to the storage tank and is metered to the clarifier effluent to neutralize the wastewater in preparation for biological treatment. • The nutrient supply system includes a chemical storage tank and three(3) speed- controlled metering pumps, valves, instruments and piping. Nutrient is delivered to the storage tank and is metered to the influent to the first and second stage bio- reactors. • Two (2)rotary screw air compressors, a two-bed desiccant air dryer and associated valves and controls are provided to supply plant and instrument quality air to the various treatment system users. 1.8 Effluent System • Effluent from the second stage recycle tank, along recycled heat exchanger cooling water is conveyed to the effluent tanks. • If required,makeup water can also be added to the effluent tanks. • At a fairly constant rate, the final effluent is transferred to the ash basin by the operating effluent pump. FILE NAME:24008001-(57001328-1000-(D-SPEC01)-02)-VI RBB.doc _____________T` Michael F.Easley,Governor State of North Carolina pG William G.Ross,Jr.,Secretary ariof n Nat rape ces Dsi f tla terua May 22,2008 Ronald E.Lewis NC DENR I��►�0 Duke Energy Company /� Water Management. EC13K P.O.Box 1006 AlDQ-Surface Water Protection Charlotte,North Carolina 28201-1006 Subject Authorization to Operate Temporary Cooling Water Intake Structure NPDES Permit NC0004979 Duke Power/Allen Steam Station Gaston County Dear Mr.Lewis: This letter authorizes the operation of a temporary supplemental cooling water pumping system at the existing Allen Steam Station electric plant. The system will consist of nine floating intake pipes with screened openings (3/8 inch square mesh) and pumps designed to withdraw at a through screen velocity at or below 0.5 feet per second(fps). The intake pipes will pump water from the Catawba River to the station's condenser cooling water (CCW) discharge canal, which flows to the South Fork Catawba River. The temporary supplemental cooling water pumping system will initially pump at the rate of 60, 000 gallons per minute (gpm) and will be an 11% increase of the current pumping capacity. (This temporary intake system will be replaced by a permanent pumping system of submerged wedge wire screened piping and pumps designed to withdraw a total of 240,000 gpm into four manifolds and four pipes that will discharge into the CCW canal in July 2009.) This temporary pumping plan has been proposed to ensure uninterrupted power production at this base load facility,while mitigating effects on the aquatic community and downstream users. The current proposal has been reviewed by staff of the NC Division of Water Quality(DWQ). The temporary pumping plan is authorized to be implemented with the following operational and design measures to minimize water quality and biological impacts: > The temporary supplemental cooling water pumping system will operate continuously from July 2008 through September 2008 in conjunction with the operation of the Allen Steam Station's electrical generating units. > The Catawba River intake pumps will be positioned above the river bottom and have an approach velocity less than or equal to 0.5 feet per second across screening with 3/8 inch mesh openings to minimize fish entrainment and impingement. > The temporary supplemental cooling water pumping system will initially pump at the rate of 60, 000 gallons per minute(gpm)and will be an 11%increase of the current pumping capacity. > The withdrawal location will be downstream of the existing intake structure and pump the water from the Catawba River to the condenser cooling water discharge canal, which flows to the South Fork Catawba River. > The facility will perform routine monthly lake monitoring during the period of pumping to assess limnological conditions in the Catawba River. During July,August and September,thermal and DO profiles will be taken in the vertical water column at designated downstream sampling locations. 1617 MAIL SERVICE CENTER,RALEIGH,NORTH CAROUNA 27699-1617-TELEPHONE 919-733-5083/FAX 919-733-0719 VISIT US ON THE WEB AT http://h2o.enr.state.nc.us/NPDES PNC0004979 Page 2 of 2 May 22, 2008 Please note that this authorization does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality,the Division of Land Resources,the Coastal Area Management Act,or any other federal or local governmental permits. . If you have any questions or need additional information,please do not hesitate to contact Jacquelyn M.Nowell of my staff at(919)733-5083,extension 512. Sincerely, i J tr‘-1;usan A.Wilson upervisor,Western NPDES Program cc: Central Files NPDFS File/NC0004979 tool ebville Regional 0�"6.,6,e-- b.��6, , , ,,1, ryn Tracy/Environmental Sciences Section Michael F.Easley,Govemo l 9P William G.Ross Jr.,Secre North Carolina Department of Environment and Natural Resourc Coleen Sullins.Director O 7 Division of Water Quality March 4, 2008 Mr. Don Scruggs Duke Power Company-Allen Steam Station 253 Plant Allen Road Belmont,NC 28012 Subject: Compliance Evaluation Inspection Duke Power Allen Steam Station NPDES Permit No.NC0004979 Gaston County,NC Dear Mr. Scruggs: Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on February 28, 2008 by John Lesley of this Office. The report should be self-explanatory;however,should you have any questions concerning this report,please do not hesitate to contact Mr. Lesley or me at(704) 663-1699. Sincerely, for Robert B. Krebs Surface Water Protection Regional Supervisor Enclosure cc: Central Files Gaston County Health Department JL N°thCra!!yams� i13 7A J7atu N.C.Division of Water Quality,Mooresville Regional Office,610 E.Center Ave.Suite 301,Mooresville NC 28115 (704)663-1699 Customer Service 1-877-623-6748 United States Environmental Protection Agency Form Approved. E PA Washington,D.C.20460 OMB No.2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A National Data System Coding(i.e.,PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 'N' 2 3 11 12 17 18 19 20 U U I NC0004979 1 08/02/28 �C� U � � Remarks ��----�� u r--' 211IIIIIIIIIIIIIIIIIIIIIII11111111IIIIIIIIIIIIil166 Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA Reserved 67I 169 70, _, 71,__, 72,ill 73 L 74 75I 1 I 1 IIII 80 Section B: Facility Data u Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 01:30 PM 08/02/28 06/10/01 Plant Allen Steam Station NCSR 2525 Exit Time/Date Permit Expiration Date Belmont NC 28012 03:00 PM 08/02/28 10/05/31 Name(s)of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data /// Donald Lynn Scruggs/ORC/704-829-2423/ Name,Address of Responsible Official/Title/Phone and Fax Number Jimmie Allen Stowe,526 S Church St Charlotte NC Contacted 282011002//704-382-4309/7043829840 No Section C: Areas Evaluated During Inspection(Check only those areas evaluated) ■Permit ■Flow Measurement .Operations&Maintenance ■Records/Reports .Self-Monitoring Program ■Facility Site Review ■Effluent/Receiving Waters ■Laboratory Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s)and Signature(s)of Inspector(s) Agency/Office/Phone and Fax Numbers Date John E Lesley ,.' MRO WQ//704-663-1699 Ext.2198/ / z ere; 7 (-7.--7-Tr\-\ZIA—, c._ t____• -- z5 Sign re of Management Q AZevie _ Agency/Office/Phone and Fax Numbers Date Marcia cco MRO WQ//704-663-1699 Ext.2204/ attI EPA Form 3560-3(Rev 9-94)Previous editions are obsolete. Page# 1 NPDES yr/mo/day Inspection Type 1 Pilir 11 12 17 18 I NC0004979 I I 08/02/28 I U Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) No violations were reported in January- December 2007. Page# 2 Permit NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 02/28/2008 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ❑ ❑ ■ ❑ Is the facility as described in the permit? • ❑ ❑ ❑ #Are there any special conditions for the permit? 0 0 • 0 Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? 11000 Is all required information readily available,complete and current? ■ ❑ ❑ ❑ Are all records maintained for 3 years(lab. reg. required 5 years)? 11000 Are analytical results consistent with data reported on DMRs? ■ 0 0 0 Is the chain-of-custody complete? 110130 Dates,times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs U Are DMRs complete: do they include all permit parameters? MOOD Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ ■ ❑ (If the facility is=or>5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? ❑ ❑ ■ ❑ Is the ORC visitation log available and current? ■ ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? 111000 Is the backup operator certified at one grade less or greater than the facility classification? ■ ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ ■ ❑ Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ ❑ ❑ ❑ Page# 3 PIP Permit NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 02/28/2008 Inspection Type: Compliance Evaluation Effluent Pipe Yes No NA NE Are the receiving water free of foam other than trace amounts and other debris? ■ ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ■ ❑ Comment: All outfall are as described in the permit. Effluent discharges were all clear with no suspended solids or foam. Flow Measurement-Effluent Yes No NA NE #Is flow meter used for reporting? 0 0 ■ 0 Is flow meter calibrated annually? 0 0 • 0 Is the flow meter operational? 0 0 ■ 0 (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ ■ ❑ Comment: Flow is measured by pump logs at outfall 001 and by a staff guage and weir at outfall 002. Flows are estimated at outfalls 003 and 004. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? ■ ❑ ❑ ❑ #Is the facility using a contract lab? ■ ❑ ❑ ❑ Is proper temperature set for sample storage(kept at 1.0 to 4.4 degrees Celsius)? 11000 Incubator(Fecal Coliform)set to 44.5 degrees Celsius+/-0.2 degrees? ❑ ❑ ■ ❑ Incubator(BOD)set to 20.0 degrees Celsius+/-1.0 degrees? 0 0 ■ 0 Comment: Samples are immediately placed in ice. The on-site lab is certified for pH (Certificate No. 5134). Duke Environmental Lab conducts testing and analyses, Environmental Testing Solutions performs toxicity testing. Operations &Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters,for ex: MLSS, MCRT, Settleable Solids,pH, DO, Sludge 00110 Judge,and other that are applicable? Comment: The system is a physical chemical facility. Online pH measurement is used for pH adjustment. Upstream I Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit(frequency, sampling type,and sampling location)? ■ 0 0 0 Comment: Page# 4 . ` Duke CORPORATE EHS SERVICES l ®aEnergy® Duke Energy Corporation 526 South Church St. February 25, 2008 Charlotte, NC 28202 Mailing Address: EC13K l PO Box 1006 Charlotte, NC 28201-1006 Mr. Sergei Chernikov 1P4% North Carolina Department of Environment and Natural Resources Division of Water Quality Co NPDES Unit to //4%/1 1617 Mail Service Center O 2 6 Raleigh,North Carolina 27699-1617 /�O �/4 46, Subject: Duke Energy Carolinas, LLC /�PS0 ' J 4 Allen Steam Station#NC0004979—Gaston County--ir ,, ta0A Drought Related Mitigation Request e/0A 1/7 Wtcy Dear Mr. Chernikov: As a follow-up to our meeting to discuss potential drought mitigation options on January 29, 2008, three copies of the following request are being submitted for review and approval to install a supplemental cooling water pumping system at Allen Steam Station. Application of the modified Lake Wylie reservoir hydrodynamic and water quality CE- QUAL-W2 model using low flow conditions experienced in the summers of 2002 and 2007 has shown that anticipated water quality impacts from operation of a supplemental cooling water pumping system from July through September of each year will be negligible(see enclosed report dated December 5, 2007 and Environmental Assessment). Due to the predicted on-going drought conditions, Duke Energy requests approval to install supplemental summer season cooling capacity at Allen Steam Station. Initially, in 2008 a 60,000 gpm temporary supplemental cooling water pumping system (see enclosed proposed operation and site plans) would be added, followed by a 240,000 gpm permanent supplemental cooling system intended for operation in 2009. The supplemented oling water flow of these systems represents an increase of 11% (summer 2008) nd 44% (summer 2009 and thereafter) of the present cooling water pumping capacity at Allen. The temporary system will be similar to that recently approved for pumping water from the Dan River to Belews Lake from January through March in 2008 to offset the evaporative loss due to drought conditions in 2007 (see enclosed photos), and will similarly have a floating, screened intake design. The proposed 240,000 gpm permanent supplemental pumping system planned for operation starting in July 2009 will feature submerged wedge wire screened intake pipes. A detailed design and excavation plan, as well as a sedimentation and erosion control plan will follow for your review and approval prior to implementation. NE D RECEIVED MAY 1 57-CB www.duke-ener y.com NC DENR 1R0 DWQ-Surface Wafer Protection During the three month operation of the supplemental cooling water pumping system, Allen's condenser cooling water (CCW) discharge temperature for Outfall 001 will be modified to include the temperature of the supplemental cooling water pumping system based on the system flow and Allen's CCW intake temperatures. Duke Energy requests that Allen's NPDES permit be modified to incorporate this change with initial approval of the temporary supplemental pumping system. Enclosed is a check in the amount of $1030.00 for the permit modification fee. Your assistance to expedite review of this drought-related mitigation project is greatly appreciated. As we previously discussed, setting up a meeting to further discuss plans with you and other agency contacts that need to review and approve the proposed activities will be beneficial. After your initial review of the request, please advise me of available dates for us to coordinate a meeting to identify and expedite addressing any issues of concern. Should you have questions regarding this request, please call (704- 607-8755 or email me relewisl(a duke-energy.com. Sincerely, 'Q671- cr-UAA-4*--"a Ron Lewis Water Management Attachments cc WI: Bryn Tracy — NCDENR Environmental Sciences Section 1621 Mail Service Center, Raleigh,NC 27699-1621 ENVIRONMENTAL ASSESSMENT OF PROPOSED SUPPLEMENTAL COOLING WATER PUMPING SYSTEM AT ALLEN STEAM STATION Summary of Model Results—Assessment of Potential Water Quality Impacts Due to the predicted on-going drought conditions, Duke Energy requested that Reservoir Environmental Management, Inc. (REMI) assess the reservoir water quality effects of using supplemental cooling water at Allen Steam Station Application of the modified Lake Wylie reservoir hydrodynamic and water quality CE-QUAL-W2 model by REMI (see report dated Dec 5, 2007) using low flow conditions experienced in summers of 2002 and 2007 has shown that anticipated water quality impacts from operation of a supplemental cooling water pumping system from July through September of each year will be negligible. The model shows that lake effects would be generally limited to changes in temperature in the South Fork Catawba River, and there will be minimal temperature and dissolved oxygen changes in the main arm of Lake Wylie, including the Catawba Nuclear Station (CNS) intake and the Wylie hydro fore bay. Under a "worst case" modeled scenario including 24-hour Allen full generation capacity and applying current thermal discharge NPDES limits, only modest thermal increases were predicted for Lake Wylie. Worst case temperature increases were on the order of 1 to 2 degrees F, limited primarily to the South Fork Catawba River downstream of Allen, although for a short period (about 10 days) in either modeled low-flow year, results indicated a similar temperature increase of about 1 to 2 degrees F in the vicinity of the Allen condenser cooling water (CCW) intake. At all other sites further downstream in the reservoir, thermal effects could not be discerned. Lake-wide, dissolved oxygen vertical profiles were virtually unchanged when these two low-flow summers were modeled, either with or without operation of the supplemental pumping system. In order to assess the initial summers (2008 and 2009) of bypass operation, in light of the modeled predictions, we propose to implement the following supplemental Lake Wylie monitoring program (see Figure 1 for sampling locations): o Vertical water column thermal and dissolved oxygen (DO) profiles during July, August and September at: • Lake Wylie fore bay(Loc 200) • Allison Creek arm of Lake Wylie at the Catawba Nuclear Station discharge cove (Loc 215) • Lake Wylie at Buster Boyd Bridge (Loc 225) • Downstream of the Allen CCW discharge near the confluence of the South Fork and main stem Catawba River(Loc 235) • Allen CCW discharge confluence with Lake Wylie (Loc 242) • Upstream on the South Fork Catawba River (above the influence of Allen (Loc 249) (surface sample) • Allen CCW intake (Loc 250) For initial operational summers of the temporary (2008) and permanent supplemental systems (2009), summer thermal and DO profiles data collected at these Lake Wylie sites will be compared to the REMI-modeled results. Summary of Model Results—Assessment of Potential Fisheries Impacts On-going fish monitoring studies continue to indicate that a diverse fish community is present in the littoral portions of Lake Wylie around Plant Allen. The high number of fish species collected during spring indicates the combined effects of fish attraction to the Allen Steam Station discharge and the tendency for a greater variety of species to inhabit the shoreline in spring compared to summer. Despite the repulsion of fish from the thermal effluent of Allen during summer, "...there is a balanced and indigenous fish community in Lake Wylie" (Duke Power Company 1994', Duke Power 20012 and 20043). Proposed operation of the supplemental cooling water pumping system from July through September will avoid the fish spawning period of March through June and minimize spikes of the discharge water temperature when peak electrical generation demand is prevalent. Based on the minimal projected changes in temperature and dissolved oxygen associated with the supplemental cooling water flows during July, August, and September at Allen, the current fisheries monitoring program is adequate to document any changes in the fish population of Lake Wylie resulting from operation of the proposed supplement pumping system. Duke Power Company 1994. Assessment of balanced and indigenous populations in Lake Wylie near Plant Allen. Duke Power Company, Charlotte,NC. 2 Duke Power Company 2001. Assessment of balanced and indigenous populations in Lake Wylie near Plant Allen. Duke Power, Charlotte,NC. 3 Duke Power Company 2004 Assessment of balanced and indigenous populations in Lake Wylie near Plant Allen. Duke Power, Charlotte,NC. I 270.0 Lake Wylie Sample Locations 261.0 265.0 260. *( 249.0 / 255.0 Plant Allen 242.0 0 250.0 f kio. 230.I 245.0 235.0 222.0 N W i � E 225.0 s 219.0 219.2 22220.8 # Monitoring locations Catawba 19•4 `o�i`';\ 220.6 Nuclear Station 215.0 10' 200.0 Wylie Hydro k 180.0 205.0201.0 179.0 0 1 2 3 4 5 Miles Figure 1. The Lake Wylie study area. OPERATION AND SITE PLAN OF PROPOSED SUPPLEMENTAL COOLING WATER PUMPING SYSTEM AT ALLEN STEAM STATION The supplemental cooling water pumping system will be operated continuously from July through September of each year in conjunction with the operation of the Allen's electrical generating units. Initially in 2008, installation and operation of a temporary pumping system is planned in 2008. The temporary pumping system will consist of nine floating intake pipes with screened openings (3/8 inch square mesh) and pumps designed to withdraw at a through screen velocity at or below 0.5 fps a total of 60,000 gpm into a manifold connected to one pipe that will discharge into the condenser cooling water (CCW) canal of Allen Steam Station (Figure 2). The floating intake design of the temporary system will be similar to that approved for pumping water from the Dan River to Belews Lake from January through March in 2008 to off set the evaporative loss associated with drought conditions in 2007 (Figures 3-5). Only minimal disturbance of land will be required for installation of the temporary intake piping (less than one acre and hand cutting of trees along 120 feet of shoreline just South of Allen's existing service water intake, see Figures 2 and 6). In this same area, the temporary intake system will be replaced by a permanent pumping system consisting of submerged wedge wire screened piping and pumps designed to withdraw at a through screen velocity at or below 0.5 fps a total of 240,000 gpm into four manifolds and four pipes that will discharge into the condenser cooling water (CCW) canal of Allen Steam Station starting in July 2009 (Figure 7). A detailed design and excavation plan, as well as a sedimentation and erosion control plan, will follow for approval of the installation of the permanent supplemental pumping system. Currently Allen's CCW discharge temperature is monitored continuously and flow- weighted daily and monthly average temperatures are reported per the monthly discharge monitoring report for Outfall 001. During operation of the supplemental cooling water pumping system, Allen's CCW discharge temperature for Outfall 001 will be modified to include the temperature of the supplemental cooling water pumping system based on the system flow and Allen's CCW intake temperatures. 1 • 1 n 1 1 • 1 1 • 1 A' 1 - 1 IhS7-_/Zi},'1,, .'",i k j--'7'----,--;‹,) - ' -.--,..e., KL : A.:: 1 . _ '--------'---'1 ill 10‘V j ° . t 4.- a .4'''? / /7'.... 4 t'2. 11 "I''',. ',',.. ,',;;;,,,',., 14 It f---- ---- - - A),i ,. ,,t'),,,)t.4.c,iw\ -'\'‘ ,,,r,i,, //::____..,,\,_,/ z(,:41 _. ,,,,,,A. it/ iiiiiirt'-.,\,: II . il-'""- 1 Ilk - ';ill'(�`�1'`X -;� r - �'" - —\\,,,,,,:,\, . , __ ii,ilte,-.1 ( • tti 1 -'.. 1, t U'', T . ` jl! k A • 'T •; \,:1-..-.__..42,‘,J,."'.._- . .\:. .\ 4\ 9 " •. 5.s., .. h ,At 1B11 !it `so. ice. \\ to. v 9 K\ 55 1 ` a -k41A (+�• ��- r\'',....viN, 'V. r.,,,, ,04..._ .1./.,' :0,*.,,,,,.:, It '24. ,,--_:.S �1� *.'t 1 1k ,`/p •+ .� Fy , ,tJ t hit.r.' ^1_�— 1.'if / ti ■�f4'it!' "'.J,�,l tl c, (rx. (r' 1 1 J, , \\-\.\\:,:,(i,w, „...,,,,:j,,c,,,o. Fiil,,;;,,,. ... ,- ,.i. -•:„.14t1.74, ., / 4-_----:-.--,„, \ il ,• :iv__ )h i,:', ,,\ , \ ,. 'I if, \ ,,elt,- `'.---,,' ,• ',...'. '`,t,'-,1,,, \:\ 11: )) 1 \ 1 ,,i,,, •• 'i 1 \'t,, ' ',\.‘ww.,11P.,''L ''1,, ‘S.V ' f 1 r t9 U t �y,.' ap �1 \ 'r � , i\ ,---,Irk \\ Figure 2. Conceptual layout of the temporary supplemental pumping system (60,000 gpm) with nine floating screened intake pipes connected to pumps leading to a manifold that directs flow into a single pipe that will discharge to the condenser cooling water canal of Allen Steam Station. ,.,'*. fez hf,'e - .. „ I >' ;�/ fz { ri'4;'''''-i-`-lr'--' ' ;4#1441, ,- 11 tt 4,4*-:,- f 7w "fi rr Figure 3. Temporary floating intake piping used to pump water from the Dan River to Belews Lake in North Carolina from January through March in 2008. -- -'-...:\HL ,, ... i ' • 1 j 1 //1, ` ! , J. .r • „i • +` '1. fir• P . •ilk. ?+11 -— , 4, .1is,,) ) s mi / . ,4 , \Vs' •'"1, -**V&N AV • :0,,,,,„„ ...,,,, , ,, ,„, ,1, „tee. fa . r..a. ^ `".. � rf /�'/'ram". y $a. y * 7 ate � ' 1 �I�' - n ` . . .. `-�' / - ,_ , Figure 4. Temporary pumping system used to pump water from the Dan River to Belews Lake in North Carolina from January through March in 2008. -_. r -...ems .Y_ — d.r-:sj(. 1 '`a .-....r ti:.• -r "'�^"� r ►w • } Figure 5. Discharge of water pumped from the Dan River to Belews Lake in North Carolina from January through March 2008. 1 1 `\ ifr."., °8) :t„I Mtn•;' PPPPPi��{{�I6 '' 7i• • 0, • - • slE, � i .°`� '�• •Yt 'fir ,3 '1 -.:— . r, 3o' e. -e, t' f k ` 1:5' -tom''w'. , '''''.* yR ."'1 ' $..ii . �� ram. yq, , x \,d ,..y...y�s-r , .4,{..M„�... ' !. wil t is,` f 4.1 y ' • +It. Z+W: c:1 ' ,}„sly '. 'Y *.) Y Mt'iVt . `,1 �¢ i '.�g.a S �r.r 1.. •,� 4 �T A.eu�1r1 tif7�+,� sL • +:X\�l��.i r..• dye a.'Si*i K :il. Figure 6. The frame of the photo is the width(120 feet) of the shoreline buffer that the temporary piping will cross. Hand cutting of trees will be necessary to deploy the nine floating intake pipes at Allen Steam Station. - a 00- : 1r .,1,1) I;111 giA ',.._* 11 Jo 1, all4.441 ili Iv's.........%`="Z° ' I 1111A‘ . liat of*.. . . .4* °,t; ; A „,.....,„ . ,,..,,_ . .. . 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'11 ii 1 C)i 1 ,,,,f ,A,c-4:"--k vtizili 401P4 gi 1 :II . Figure 7. Conceptual layout of the proposed permanent supplemental cooling water pumping system 240,00 gpm) with submerged wedge wire screened intake pipes connected to pumps will direct flow into four pipes that will discharge to the condenser cooling water canal of Allen Steam Station. f Duke Duke Energy Corporation ref Energy® 526 South Church St. Charlotte, NC 28202 Mailing Address: PO Box 1006 Charlotte, NC 28201-1006 January 24, 2008 Q NC Dept of Environment and Natural Resources " Attention: Central Files FEB 2 0 2008 Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Duke Energy NPDES Discharge Monitoring Report for: Allen Steam Station - 4C0004979-Gaston County Belews Creek Steam Station - NC0024406-Stokes County Buck Steam Station - NC0004774- Rowan County Cliffside Steam Station - NC0005088- Rutherford County Dan River Steam Station- NC0003468-Rockingham County Lincoln Combustion Turbine Station -NC0080781 - Lincoln County Marshall Steam Station -NC0004987-Catawba County Riverbend Steam Station - NC0004961 -Gaston County Rockingham County Combustion Turbine Facility—NC0086665—Rockingham County In accordance with Part II, D(2) of the above referenced NPDES permits, the original and one copy of the monthly monitoring report foraillIMININISPare attached. At Dan River Steam Station, the downstream sample point for Total Arsenic and Total Selenium was designated in the NPDES permit to be 2,500 feet downstream of the ash basin outfall. Fieldcrest Cannon (Pillowtex) had a sampling platform on their property that met the downstream sampling location criteria, but this location has shut down; thus the sampling platform can not presently be accessed by Duke employees. This was communicated to the State on February 24, 2004 and it was agreed that the sample location would be relocated to the NCSR 700 Bridge crossing. All values reported on the attached reports are dependent on the accuracy of approved analytical methods used to measure parameters. Please direct any correspondence or questions concerning the subject facility NPDES Program to Allen Stowe at(704) 382-4309. Yours truly, 467.��ryV� irf�'ll�� P tic( " , -%,%. l /7." Patrick J. McCabe, P.E. "aaArter d Manager—Env Field Support Attachments /phs IBC DENR MRO DWQ-Surface Wafer Protection www duke-energy.corn • • __BY Milli&FILM JAN 29 08 • • •;?-•• kt• • • . . . . . • SW E ENT FEB 18 2008 NPDES PERMIT NO. NC0004979 DISCHARGE NO. 00 MONTH December YEAR 2007 FACILITY NAME Allen Steam Station CLASS I COUNTY Gaston OPERATOR IN RESPONSIBLE CHARGE (ORC) Don S ggs GRADE I PHONE 704-829-2350 CERTIFIED LABORATORIES (1)Duk ower Env.Services-248 (2) CHECK BOX IF ORC HAS CHANGED 0 PERSON(S)COLLECTING SAMPLES Staff Mail ORIGINAL and ONE COPY to: NCDENR/DIVNT ON: ENOF WATER QUALITY X J ?3 � ` of WATER QUALITY SECTION U-\ ATTENTION:CENTRAL FILES � //2 1617 MAIL SERVICE CENTER (SIGNATURE OF OPERATOR IN RESPONSIBLE CHARGE) DATE RALEIGH,NC 27699-1617 By this signature,I certify that this report is accurate and complete to the best of my knowledge. ^^ A a sooso moil `a�C w w Flow w 6§ y NZ EFF x S. FEB 2 0 2008 Z O INF ° Ill g° 6 �w - $ o§ HRS HRS Y/N MGD F 1 0700 9 B 591.0 78 2 0700 9 B 501.1 76 3 0700 9 Y 502.0 79 4 0700 9 Y 669.3 75 5 0700 9 Y 682.6 76 6 0700 9 Y 682.6 75 7 0700 9 B 682.6 75 8 0700 9 B 682.6 73 9 0700 9 B 682.6 77 1a 0700 9 Y 682.6 80 i1 0700 9 Y 682.4 80 12 0700 9 Y 620.7 81 13 0700 9 Y 620.6 82 14 0700 9 B 651.0 84 15 0700 9 B 682.6 83 1s 0700 9 B 682.6 83 17 0700 9 B 682.8 81 18 0700 9 Y 682.6 79 1s 0700 9 Y 682.6 78 20 0700 9 Y 682.6 78 21 0700 9 B 682.6 78 22 N 681.0 74 23 N 516.8 68 24 N 500.4 70 25 0700 9 B 541.2 66 26 0700 9 B 562.3 71 27 0700 9 B 562.3 72 28 0700 9 B 562.3 70 29 0700 9 B 307.2 59 30 0700 9 B 336.2 59 31 0700 9 B 562.3 67 Average 607.9 75 Maximum 682.8 84 Minimum 307.2 59 Comp.(C)/Grab(G) G Monthly Limit 95 Facility Status:(Please check one of the following) DEM Form MR-1(8/94) All monitoring data and sampling frequencies meet permit requirements I X I Compliant All monitoring data and sampling frequencies do NOT meet permit requirements Noncompliant See Attachment "I certify,under penalty of law,that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information,the information submitted is,to the best of my knowledge and belief,true,accurate,and complete. I am awar that there are si ' cant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations."Stephen J.Immei ' 1..,' 7 i Permittee(Please print or type) Signature of P itt Da 243 Plant Allen Rd.Belmont,NC 28012 704-829-2400 5/31/2010 Permittee Address Phone Number Permit Exp.Date "ORC must visit facility and document visitation of facility as required per 15A NCAC 8A.0202(b)(5)(B). "If signed by other than the permittee,delegation of signatory authority must be on file with the state per 15A NCAC 2B.0506(b)(2)(D). ""Multiple Systems Operating The monthly average for fecal coliform is to be reported as a GEOMETRIC mean. Use only units designated in the reporting facility's permit for reporting data. QA EFFLUENT FEB 2 0 2008 NPDES PERMIT NO. NC0004979 DISCHARGE NO. 002 MONTH December YEAR 2007 FACILITY NAME Allen Steam Station CLASS I COUNTY Gaston OPERATOR IN RESPONSIBLE CHARGE (ORC) Don Scruggs GRADE I PHONE 704-829-2350 CERTIFIED LABORATORIES (1)Duke Power Env.Services-248 (2) CHECK BOX IF ORC HAS CHANGED ❑ PERSON(S)COLLECTING SAMPLES Staff Mail ORIGINAL and ONE COPY to: NCDENR/DIVISION OF WATER QUALITY ii< (�^ WATER QUALITY SECTION X �} c; //7 clf ATTENTION:CENTRAL FILES �` V 1617 MAIL SERVICE CENTER (SIGNATURE OF OPERATOR IN RESPONSIBLE CHARGE) DATE RALEIGH,NC 27699-1617 By this signature,I certify that this report is accurate and complete to the best of my knowledge. y 50050 00400 00558 00530 01042 01045 01147 00800 TOP3B ULu (3 P w Flow E 1 V ul ~ g E 6 5 w $ �j y ZN EFF X id h e '� Q+ "p QFH QZ O INF n ( 3 c •2 c 0 HRS HRS Y/N MGD SU mg/I mg/I mg/I mg/I ug/l mg/I P/F 1 0700 9 B 2 0700 9 B 3 0700 9 Y 4 0700 9 Y 18.2 6.7 13.0 0.009 0.10 5.7 5 0700 9 Y 6 0700 9 Y 7 0700 9 B 8 0700 9 B 9 0700 9 B , 10 0700 9 Y ii 0700 9 Y 20.3 12 0700 9 Y 13 0700 9 Y 14 0700 9 B 15 0700 9 B 16 0700 9 B 17 0700 9 B 0.015 7.3 18 0700 9 Y 18.8 19 0700 9 Y 20 0700 9 Y 21 0700 9 B 22 N 23 N 24 N 25 0700 9 B 26 0700 9 B 27 0700 9 B 19.1 28 0700 9 B 29 0700 9 B 30 0700 9 B 31 0700 9 B Average 19.1 MEI 13.0 0.012 0.10 6.5 Maximum 20.3 6.7 13.0 0.015 0.10 7.30 Minimum 18.2 6.7 13.0 0.009 0.10 5.7 Comp.(C)/Grab(G) G G G G G G G G Monthly Limit 6.0-9.0 15.0 30.0 — — — — 24 Facility Status:(Please check one of the following) DEM Form MR-1(8/94) All monitoring data and sampling frequencies meet permit requirements X Compliant All monitoring data and sampling frequencies do NOT meet permit requirements Noncompliant See Attachment "I certify,under penalty of law,that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information,the information submitted is,to the best of my knowledge and belief,true,accurate,and complete. I am aware that there are signifi nt penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Stephen J.Immel q-7fos Permittee(Please print or type) Signature of Perm D 243 Plant Allen Rd.Belmont,NC 28012 704-829-2400 5/31/2010 Permittee Address Phone Number Permit Exp.Date 'ORC must visit facility and document visitation of facility as required per 15A NCAC 8A.0202(b)(5)(B). "H signed by other than the permittee,delegation of signatory authority must be on file with the state per 15A NCAC 2B.0506(b)(2)(D). "'Multiple Systems Operating The monthly average for fecal col form is to be reported as a GEOMETRIC mean. Use only units designated in the reporting facility's permit for reporting data. • QA EFFLUENT F E B 2 0 2008 NPDES PERMIT NO. NC0004979 DISCHARGE NO. 002A MONTH December YEAR 2007 FACILITY NAME Allen Steam Station CLASS I COUNTY Gaston OPERATOR IN RESPONSIBLE CHARGE (ORC) Don Scruggs GRADE I PHONE 704-829-2350 CERTIFIED LABORATORIES (1)Duke Power Env.Services-248 (2) CHECK BOX IF ORC HAS CHANGED ii PERSON(S)COLLECTING SAMPLES Staff Mail ORIGINAL and ONE COPY to: NCDENR/DIVISION OF WATER QUALITY ,� �J / WATER QUALITY RALTIOE tM / �1 /2/5" ATTENTION:CENTRAL FILESX &ui C.. 1617 MAIL SERVICE CENTER (SI NATURE OF OPERATOR IN RESPONSIBLE CHARGE DATE RALEIGH,NC 27699.1617 By this signature,I certify that this report is accurate and complete to the best of my knowledge. .� 50050 00400 00530 311516 01045 00552 oU i U P.' t Row .. 6- Zw EFF X L _ II oOF H K O O INF o. o~ O o .2 u. a HRS HRS Y/N MGO SU mg/I #/100ml mg/I mg/I 1 0700 9 B No Flow 2 0700 9 B No Flow 3 0700 9 Y No Flow 4 0700 9 Y No Flow 5 0700 9 Y No Flow 6 0700 9 Y No Flow 7 0700 9 B No Flow 8 0700 9 B No Flow 9 0700 9 B No Flow 10 0700 9 Y No Flow \ 11 0700 9 Y No Flow \` 12 0700 9 Y No Flow 13 0700 9 Y No Flow \,......VI 14 0700 9 B No Flow 15 0700 9 B No Flow 16 0700 9 B No Flow 17 0700 9 B No Flow 18 0700 9 Y No Flow 19 0700 9 Y No Flow zo 0700 9 Y No Flow 21 0700 9 B No Flow 22 N No Flow 23 N No Flow 24 N No Flow 25 0700 9 B No Flow 26 0700 9 B No Flow _ 27 0700 9 B No Flow 28 0700 9 B No Flow 29 0700 9 B No Flow 30 0700 9 B No Flow 31 0700 9 B No Flow Average 0.0 Maximum Minimum Comp.(C)/Grab(G) G G G G G Monthly Limit 30.0 15.0 Facility Status:(Please check one of the following) DEM Form MR-1(8/94) All monitoring data and sampling frequencies meet permit requirements X Compliant All monitoring data and sampling frequencies do NOT meet permit requirements Noncompliant See Attachment 'I certify,under penalty of law,that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information,the information submitted is,to the best of my knowledge and belief,true,accurate,and complete. I am aware that there are sign' penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations' Stephen J.Immel 1 ‘.141221._ Permittee(Please print or type) Signature of Pe Da 243 Plant Allen Rd.Belmont,NC 28012 704-829-2400 5/31/2010 Permittee Address Phone Number Permit Exp.Date 'ORC must visit facility and document visitation of facility as required per 15A NCAC 8A.0202(b)(5)(B). "if signed by other than the permittee,delegation of signatory authority must be on file with the state per 15A NCAC 2B.0506(b)(2)(D). "'Multiple Systems Operating The monthly average for fecal coliform is to be reported as a GEOMETRIC mean. Use only units designated in the reporting facility's permit for reporting data. • EFFLUENT NPDES PERMIT NO. NC0004979 DISCHARGE NO. 002B MONTH December YEAR 2007 FACILITY NAME Allen Steam Station CLASS I COUNTY Gaston OPERATOR IN RESPONSIBLE CHARGE (ORC) Don Scruggs GRADE I PHONE 704-829-2350 CERTIFIED LABORATORIES (1)Duke Power Env.Services-248 (2) CHECK BOX IF ORC HAS CHANGED 0 PERSON(S)COLLECTING SAMPLES Staff Mail ORIGINAL and ONE COPY to: NCDENR I DIVISION OF WATER QUALITY WATER QUALITY SECTION ATTENTION:CENTRAL FILES X`C5 ` ll C/W(� / ///�� V 1617 MAIL SERVICE CENTER ATURE OF OPERA R IN RESPONSIBLE CHARG DATE RALEIGH.NC 27699-1617 By this signature,I certify that this report Is accurate and complete to the best of my knowledge. 50050 00400 00530 00552 01045 01042 oU w Flow V rcrcw 1z_ a 0 wcc 8 o y O INF x n po 2 3 0 1 W w U Y W V)N .5 3 / {� W, g o� s 3 HRS HRS YIN MGD SU mg/I mg./1 mg/I mg/I 1 0700 9 B No Flow F E B 2 Co 2008 2 0700 9 B No Flow 3 0700 9 Y No Flow 4 0700 9 Y No Flow 5 0700 9 Y No Flow 6 0700 9 Y No Flow 7 0700 9 B No Flow 8 0700 9 B No Flow 9 0700 9 B No Flow 10 0700 9 Y No Flow `� 12 0700 9 Y No Flow c..,\NV v_12 0700 9 Y No Flow 13 0700 9 Y No Flow 14 0700 9 B No Flow O 15 0700 9 B No Flow \'%16 0700 9 B No Flow 17 0700 9 B No Flow 18 0700 9 Y No Flow 19 0700 9 Y No Flow 20 0700 9 Y No Flow 21 0700 9 B No Flow 22 N No Flow 23 N No Flow 24 N No Flow 25 0700 9 B No Flow 26 0700 9 B No Flow 27 0700 9 B No Flow 28 0700 9 B No Flow 29 0700 9 B No Flow 30 0700 9 B No Flow 31 0700 9 B No Flow Average 0.0 Maximum Minimum Comp.(C)/Grab(G) G G G G G Monthly Limit 30.0 15.0 Facility Status:(Please check one of the following) DEM Form MR-1(8/94) All monitoring data and sampling frequencies meet permit requirements X Compliant All monitoring data and sampling frequencies do NOT meet permit requirements Noncompliant See Attachment "I certify,under penalty of law,that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information,the information submitted is,to the best of my knowledge and belief,true,accurate,and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Stephen J.Immel Permittee(Please print or type) Signature of Pe Dat 243 Plant Allen Rd.Belmont,NC 28012 704-829-2400 5/31/2010 Permittee Address Phone Number Permit Exp.Date "ORC must visit facility and document visitation of facility as required per 15A NCAC 8A.0202(b)(5)(B). '"If signed by other than the permittee,delegation of signatory authority must be on file with the state per 15A NCAC 2B.0506(b)(2)(D). "`"Multiple Systems Operating The monthly average for fecal coliform is to be reported as a GEOMETRIC mean. Use only units designated in the reporting facility's permit for reporting data. ` EFFLUENT QA FACILITIES ENAME Al RMIT NO. e0 004979 Steam Station DISCHARGE NO. 003 MCLASS DecemberONTH l f ECb 2 on OPERATOR IN RESPONSIBLE CHARGE (ORC) Don Scruggs GRADE I PHONE 704-829-2350 CERTIFIED LABORATORIES (1) Duke Power Env.Services-248 (2) CHECK BOX IF ORC HAS CHANGED ❑ PERSON(S)COLLECTING SAMPLES Staff Mail ORIGINAL and ONE COPY to: NCDENR/DIVISION OF WATER QUALITY ////JJ WATER QUALITY SECTION 4`'r', / /77 o C/ ATTENTION:CENTRAL FILES X ~'a✓Y�l �//I / Q 1617 MAIL SERVICE CENTER (SIGNATURE OF OPERATOR IN RESPONSIBLE CHA� DATE RALEIGH,NC 27699-1617 By this signature,I certify that this report is accurate and complete to the best of my knowledge. 50050 oU Flow U ~w I- 'II! 8 6 N ZN EFF X Oa f-a ¢Z O INF HRS HRS YIN MGD 1 0700 9 B 2 0700 9 B 3 0700 9 Y 4 0700 9 Y 5 0700 9 Y 6 0700 9 Y 4.5 7 0700 9 B 8 0700 9 B s 0700 9 B 10 0700 9 Y 11 0700 9 Y 12 0700 9 Y 4.5 13 0700 9 Y 14 0700 9 B 15 0700 9 B 16 0700 9 B 17 0700 9 B 16 0700 9 Y 1s 0700 9 Y 20 0700 9 Y 4.5 21 0700 9 B 22 N 23 N 24 N 25 0700 9 B 26 0700 9 B 27 0700 9 B 4.5 26 0700 9 B 29 0700 9 B 30 0700 9 B 31 0700 9 B Average 4.5 Maximum 4.5 Minimum 4.5 Comp.(C)/Grab(G) Monthly Limit Facility Status:(Please check one of the following) DEM Form MR-1(8/94) All monitoring data and sampling frequencies meet permit requirements ( X I Compliant All monitoring data and sampling frequencies do NOT meet permit requirements Noncompliant See Attachment "I certify,under penalty of law,that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information,the information submitted is,to the best of my knowledge and belief,true,accurate,and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Stephen J.Immel ' i4f22;?_ Permittee(Please print or type) Signature of ' ee" Date 243 Plant Allen Rd.Belmont,NC 28012 704-829-2400 _ 5/31/2010 Permittee Address Phone Number Permit Exp.Date 'ORC must visit facility and document visitation of facility as required per 15A NCAC 8A.0202(b)(5)(B). "If signed by other than the permittee,delegation of signatory authority must be on file with the state per 15A NCAC 2B.0506(b)(2)(D). "'Multiple Systems Operating The monthly average for fecal coliform is to be reported as a GEOMETRIC mean. 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SaI� 1 '' -'` M1 �'' r 'tf }. +�•`' afi ..Y Ir ,d .tf � • • 1 {.,4 i r? -.z�..�r t•' . a .i .y,,,.;:Ti;..I,. --.<,�, t— ,:r �6(♦� r 1 k .: ,'?i, & n - r-.r< ¢a,t • :a• ! , . w+ *f ` ` XJ r r •rcYiF 1 y t. l y�, I},;ter ,n � riti. r i �I'S g�ryr I '(•} Y E • t it u k 'ia`S"r; k�-y rs ''...N '' ,- ' r ` LA.,: 11 i•*1f ,{qf _k� •fif 7 •7 { it • f ,•, r. -, it .1 . "1' _ - ,r+T,9 ° ��))11� ( yr:.',R A Jr<Ei,,. -j'iy_ ...A S .<,P iit' .dh " •. 7• 'A. .la - s ' '. .... _ Air EFFLUENT NPDES PERMIT NO. NC0004979 DISCHARGE NO. 004 MONTH December YEAR 2007 FACILITY NAME Allen Steam Station CLASS I COUNTY Gaston OPERATOR IN RESPONSIBLE CHARGE (ORC) Don Scruggs GRADE I PHONE 704-829-2350 CERTIFIED LABORATORIES (1)Duke Power Env.Services-248 (2) CHECK BOX IF ORC HAS CHANGED 0 PERSON(S)COLLECTING SAMPLES Staff Mail ORIGINAL aid ONE COPY to: NCDENR/DIVISION OF WATER QUALITY WATER QUALITY SECTION X ATTENTION:CENTRAL FILES 1617 MAIL SERVICE CENTER (SIGNATURE OF OPERA OR IN RESPONSIBLE CHARG DATE RALEIGH,NC 27699-1617 By this signature,I certify that this report Is accurate and complete to the best of my knowledge. Y 50050 00556 >`1 w O - w Flow d 6 g g i EFF X i.1N gZ O INF O G w W O >W ag $ 6 <~ O O~ o HRS HRS Y/N MGD mg/I 1 0700 9 B 2 0700 9 B 3 0700 9 Y 4 0700 9 Y 5 0700 9 Y 6 0700 9 Y 6.5 7 0700 9 B 8 0700 9 B s 0700 9 B 10 0700 9 Y 11 0700 9 Y 12 0700 9 Y 6.5 13 0700 9 Y 14 0700 9 B 15 0700 9 B 16 0700 9 B 17 0700 9 B 18 0700 9 Y i9 0700 9 Y zo 0700 9 Y 6.5 21 0700 9 B 22 N 23 N 24 N 25 0700 9 B 26 0700 9 B 27 0700 9 B 6.5 28 0700 9 B 29 0700 9 B 30 0700 9 B 31 0700_ 9 B Average 6.5 Maximum 6.5 Minimum 6.5 Comp.(C)/Grab(G) G Monthly Limit — 15.0 Facility Status:(Please check one of the following) DEM Form MR-1(8/94) All monitoring data and sampling frequencies meet permit requirements X Compliant All monitoring data and sampling frequencies do NOT meet permit requirements Noncompliant See Attachment 'I certify,under penalty of law,that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information,the information submitted is,to the best of my knowledge and belief,true,accurate,and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations.- Stephen J.Immel Permittee(Please print or type) Signature of Pe nee** -1344-C22- 243 Plant Allen Rd.Belmont,NC 28012 704-829-2400 5/31/2010 Permittee Address Phone Number Permit Exp.Date 'ORC must visit facility and document visitation of facility as required per 15A NCAC 8A.0202(b)(5)(B). "H signed by other than the permittee,delegation of signatory authority must be on file with the state per 15A NCAC 2B.0506(b)(2)(D). ""Multiple Systems Operating The monthly average for fecal coliform is to be reported as a GEOMETRIC mean. Use only units designated in the reporting facility's permit for reporting data. (m4 W A TFR Michael F.Easley,Go or 0 pG William G.Ross Jr.,Secretary Sovg Vj North Carolina Department of Environment and Natural Resources --I Coleen H.Sullins,Director 5 'C Division of Water Quality June 1, 2007 Mr. Don Scruggs Duke Power Company Allen Steam Station 253 Plant Allen Road Belmont,North Carolina 28012 Subject: Compliance Evaluation Inspection Duke Power Allen Steam Station NPDES Permit No. NC0004979 Gaston County,North Carolina • Dear Mr. Scruggs, Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on May 30, 2007 by Mrs. Sonja Basinger of this Office. The report should be self-explanatory; however, should you have any questions concerning the report, please do not hesitate to contact me at (704) 663-1699. Sincerely, for Robert B. Krebs Surface Water Protection Regional Supervisor Enclosure cc: Gaston County Health Department SWB h1MENR N.C.Division of Water Quality,Mooresville Regional Office,610 East Center Avenue,Suite 301,Mooresville NC 28115 (704)663-1699 Customer Service 1-877-623-6748 United States Environmental Protection Agency Form Approved. EPA Washington,D.C.20460 OMB No.2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding(i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 ' j 2 ICI 31 NC0004979 1 11 121 07/05/30 117 18t rt 19' GI 20[J 1=I Remarks I 21IIIIII1111111111IIIIIIIIIIIIIIIIIIIIIIII111111I66 Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA Reserved 671 2.0 169 70(uq u 71 N I 721211 731 I 174 7511 I I I I I 180 Section B: Facility Data - Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 01:15 PM 07/05/30 06/10/01 Plant Allen Steam Station NCSR 2525 Exit Time/Date Permit Expiration Date Belmont NC 28012 03:00 PM 07/05/30 10/05/31 Name(s)of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data /// Donald Lynn Scruggs/ORC/704-829-2423/ Name,Address of Responsible Official/Title/Phone and Fax Number Jimmie Allen Stowe,526 S Church St Charlotte NC Contacted 282011002//704-382-4309/7043829840 No Section C: Areas Evaluated During Inspection(Check only those areas evaluated) I.Permit In Flow Measurement 1.Operations&Maintenance •Records/Reports II Self-Monitoring Program •Facility Site Review •Effluent/Receiving Waters III Laboratory Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s)and Signature(s)of Inspector(s) Agency/Office/Phone and Fax Numbers Date Sonja Basinger MRO WQ//704-235-2202/ _ S 4. _, • y/7 I P I AA U}) Z« Si nature of -4,0„-,t-A-1,9,cy— Management Q A R viewer Agency/Office/Phone and Fax Numbers Date �� � � �` Marcia' 7+1Tocco - MRO WQ//704-235-2204/ EPA Form 3560-3(Rev 9-94)Previous editions are obsolete. Page# 1 Pri NPDES yr/mo/day Inspection Type (cont.) 1 3I NC0004979 I11 12I 07/05/30 117 181 C Section D: Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) PERMIT: Outfall 001: Discharge of once through non-contact cooling water. Outfall 002: An ash pond discharge consisting of septic tank/ sand filter effluent, ground water remediation system effluent, coal yard drainage, boiler room drainage, turbine room drainage, and stormwater runoff. Outfall 002A: Coal yard sump overflow. Outfall 002B: Power house sump overflow. Outfall 003: Discharge of miscellaneous non-contact cooling water. Outfall 004: Discharge of miscellaneous non-contact cooling water, vehicle wash water (water only), intake screen backwash, and intake filter backwash. FACILITY SITE REVIEW: Outfall 001: The condenser cooling water is conveyed to the discharge canal that flows to the South Fork Catawba River. Outfall 002: Chemical treatment for the removal of selenium consist of ferric sulfate addition, and pH adjustment consist of using caustic. The ash basin discharges to the Catawba River. Outfall 002A and 002B: No overflows occurred in the subject review period. Outfall 003: Discharges to South Fork Catawba River through the discharge canal. Outfall 004: Discharges to the Catawba River. Page# 2 Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 05/30/2007 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ❑ 0 ■ 0 Is the facility as described in the permit? ■ ❑ ❑ ❑ #Are there any special conditions for the permit? 0 0 ■ 0 Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: The facility's permit is effective from October 1, 2006 through May 31, 2010. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ ❑ ❑ ❑ Is all required information readily available, complete and current? ■ ❑ ❑ ❑ Are all records maintained for 3 years(lab. reg. required 5 years)? ■ ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ■ ❑ ❑ ❑ Is the chain-of-custody complete? ■ ❑ ❑ ❑ Dates,times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? 0 0 ■ 0 (If the facility is=or>5 MGD permitted flow)Do they operate 24/7 with a certified operator on each shift? 0 0 ■ 0 Is the ORC visitation log available and current? ■ ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ■ ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ■ ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? 0 0 ■ 0 Comment: DMRs were reviewed from the period of July 2006 through March 2007. No violations were reported for the review period. Operations&Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Page# 3 rir' Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 05/30/2007 Inspection Type: Compliance Evaluation Operations&Maintenance Yes No NA NE Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids,pH, DO, Sludge ❑ ❑ ■ ❑ Judge, and other that are applicable? Comment: The facility appeared well maintained and operated at the time of the inspection. The ORC was very courteous and knowledgeable about the plant processes. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ ❑ ❑ ❑ Are all other parameters(excluding field parameters)performed by a certified lab? ■ ❑ ❑ ❑ #Is the facility using a contract lab? U ❑ ❑ ❑ Is proper temperature set for sample storage(kept at 1.0 to 4.4 degrees Celsius)? • ❑ ❑ ❑ Incubator(Fecal Coliform)set to 44.5 degrees Celsius+/-0.2 degrees? 0 0 ■ 0 Incubator(BOD)set to 20.0 degrees Celsius+/- 1.0 degrees? 0 0 ■ 0 Comment: The on-site lab (certification # 5134) is field certified for pH and temperature. Toxicity testing is performed by Environmental Testing Solutions. Duke Energy Analytical Laboratory (certification #248) conducts all other analyses. Flow Measurement-Effluent Yes No NA NE #Is flow meter used for reporting? 0 0 ■ 0 Is flow meter calibrated annually? 0 0 • 0 Is the flow meter operational? 0 0 • 0 (If units are separated)Does the chart recorder match the flow meter? 0 0 ■ 0 Comment: Flow is measured by calculating the rate of flow from pump run times for outfall 001. A staff gauge is used to measure flow at outfall 002 (ash basin discharge). Effluent Sampling Yes No NA NE Is composite sampling flow proportional? 0 0 • 0 Is sample collected below all treatment units? U ❑ ❑ ❑ Is proper volume collected? ■ ❑ ❑ ❑ Is the tubing clean? ❑ ❑ ■ ❑ Is proper temperature set for sample storage(kept at 1.0 to 4.4 degrees Celsius)? U ❑ ❑ ❑ Is the facility sampling performed as required by the permit(frequency, sampling type representative)? ■ ❑ ❑ ❑ Comment: Grab samples are required by the facility's permit. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? U ❑ ❑ ❑ Page# 4 Permit: NC0004979 Owner-Facility: Plant Allen Steam Station Inspection Date: 05/30/2007 Inspection Type: Compliance Evaluation Effluent Pipe Yes No NA NE If effluent (diffuser pipes are required) are they operating properly? n n • n Comment: All outfalls appeared to be well maintained and were readily accessible. No adverse impacts to the receiving waters were observed. • Page# 5 Duke DUKE ENERGY CAROLINAS ALLEN STEAM STATION/253 Plant Allen Rd. (Energy® Belmont. NC 28012 Carolinas 704 829 2350 704 829 2370 fax November 9, 2007 RECEIVED Mr. John Lesley Mooresville Regional Office NOV 1 3 2C07 North Carolina Department of Environment and Natural Resources 610 East Center Avenue, Suite 301 NC DENR MRO Mooresville,NC 28115 SubJ'ect: Duke Power Com an DWSurtace Water Protection p y Plant Allen NPDES Permit Number NC0004979 Dear Mr. Lesley: This letter fulfills the 5 day written notification requirement as stipulated by the NPDES permit Part II, Section E. 6. a. On the evening of November 7, 2006, a leak was discovered in"A" ash line which ultimately led to 13,000 gallons of ash sluice water being discharged to the Catawba River via NPDES Outfall 004. The line was immediately isolated and repairs were completed. Mr. John Lesley of your office was notified of this release on Thursday, November 8th at 8:30 am. Additional notifications were made to the news media as required by N.C. Gen. Stat. 143-215.1C. No adverse impact to the environment was observed. If additional information is requested please contact Don Scruggs at (704) 829-2423. Sincerely, G�w Stephe . Immel Station Manager WOW.duke-energy.cum bc: Allen Stowe- EC13K Pat McCabe- EC13K Steve Immel-Plant Allen Don Scruggs-Plant Allen Record Number: 404.060.01 (Plant Allen) CERTIFIED MAIL: 7099 3400 0012 0549 1648 Collection System SSO 24-Hour Notification Collection System: SSO WQCS# Incident Number from BIMS aZbb7 03Z3_ Incident Reviewed (Date): YBPJ Incident Action Taken: NOV NGDD04 1 — 1 ) b1 Time 4. am/ S Spill Date t) 1 � Reported Date 1 Time 31' am/ pm Reported To SWP Staff or EM Staff J • Reported By 'ice SG-On e S Phone 7D4- ,Z5- Z6/23 Address of Spill A -e n ,,, D County G City t , Cause of Spill4t--,H- Total Estimated Gallons ) 3 DV Est. Gal to Stream ) Stream Fish Kill: Yes No Number Species Non Required Information and other comments relating to SSO incident: Response time MH# Map Quad Zone Permit# Owner and Facility Name Permit# Owner and Facility Name '4444 WQCS00253 Bradfield Farms Water Company CS WQCS00171 Greater Badin CS WQCS00196 Carolina Water Service Cabarrus Woods CS WQCS00322 Aqua Country Woods East CS WQCS00233 Carolina Water Service Hemby Acres CS WQCS00222 Town of Boiling Springs CS WQCS00001 Charlotte-Mecklenburg CS WQCS00341 Town of China Grove CS WQCS00016 City of Albemarle CS WQCS00231 Town of Cleveland CS WQCS00046 City of Belmont CS WQCS00058 Town of Cramerton CS WQCS00107 City of Bessemer City CS WQCS00165 Town of Dallas CS WQCS00089 City of Cherryville CS WQCS00342 Town of E. Spencer CS WQCS00221 City of Claremont CS WQCS00328 Town of Harrisburg CS WQCS00326 City of Concord CS WQCS00343 Town of Landis CS WQCS00088 City of Conover CS WQCS00310 Town of Longview CS WQCS00017 City of Gastonia CS WQCS00120 Town of Maiden CS WQCS00020 City of Hickory CS WQCS00344 Town of Marshville CS WQCS00327 City of Kannapolis CS WQCS00043 Town of Mooresville CS WQCS00036 City of Kings Mountain CS WQCS00125 Town of Mt Pleasant CS WQCS00040 City of Lincolnton CS WQCS00153 Town of Norwood CS WQCS00164 City of Lowell CS WQCS00190 Town of Oakboro CS WQCS00026 City of Monroe CS WQCS00325 Town of Stanfield CS WQCS00059 City of Mount Holly CS WQCS00180 Town of Stanley CS WQCS00044 City of Newton CS WQCS00135 Town of Taylorsville CS WQCS00019 City of Salisbury CS WQCS00258 Town of Troutman CS WQCS00037 City of Shelby CS WQCS00345 Town of Wingate CS WQCS00030 City of Statesville CS WQCS00054 Union County CS WQCS00149 East Lincoln CS WQCS00009 WSA Cabarrus Co. CS Deemed Permitted Permit# Owner and Facility Name Permit# Owner and Facility Name WQCSD0130 Brooks Food Group-Brooks Food Group WQCSD0120 Martin Marietta Mallard Creek WQCSD0114 Charlotte Mecklenburg Schools-Misc Laterals WQCSD0019 Town of Richfield CS WQCSD0057 City of High Shoals CS WQCSD0024 Town of Grover CS WQCSD0117 Duke Energy Marshall Steam Station WQCSD0038 Town of McAdenville CS WQCSD0116 Goose Creek Utilities Fairfield Plantation WWTP WQCSD0002 Town of Ranlo CS WQCSD0101 Harborside Dev LLC-Midtown T CS WQCSD0049 Town of Spencer Mountain CS WQCSD0095 Kennerly Dev. Group LLC-Boardwalk Villas CS WQCSD0098 Kennerly Dev. Group LLC-Kings Point CS WQCSD0105 Kennerly Dev. Group LLC-Moon Bay Condos CS WQCSD0107 Kennerly Dev. Group LLC-Schooner Bay CS WQCSD0252 All other private spills which do not have a permit number assigned WQCSD0099 Kennerly Dev. Group LLC-Spinnaker Point CS WQCSD0112 Lake Norman-South Point CS WQCSD0104 Lake Norman-Villas S Harbour CS WQCSD0102 Lake Norman-Vineyard Pt Resort CS WQCSD0064 Lincoln County CS WQCSD0097 Martin Dev Group-North Point&Portside CS W A rFi4Michael F.Easley,Govemor,„ QWilliam G.Ross Jr.,Secretary North C a D f E arolinepartment onvironment and Natural Resources Alan W.Klimek,P.E.Director Division of Water Quality July 17, 2006 Mr. Don Scruggs Duke Power Company-Allen Steam Station 253 Plant Allen Road Belmont,NC 28012 Subject: Compliance Evaluation Inspection Duke Power Allen Steam Station NPDES Permit No. NC0004979 Gaston County,NC Dear Mr. Scurggs: • Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on July 14,2006 by Mr. John Lesley of this Office. The operation and maintenance of the facility are commendable. Toxicity test results will be forwarded under separate cover when available. The report should be self-explanatory;however, should you have any questions concerning this report, please do not hesitate to contact Mr. Lesley or me at(704) 663-1699. Sincerely, c` . Rex Gleason, P.E. Surface Water Protection Regional Supervisor Enclosure cc: Central Files Gaston County Health Department JL • am` Carolina 14CDE NNaturally Mooresville Regional Office Division of Water Quality Phone 704-663-1699 Customer Service Internet: www.ncwaterquality.org 610 East Center Ave,Suite 301 Mooresville,NC 28115 Fax 704-663-6040 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer—50%Recyced/10°%Post Consumer Paper `„�� United States Environmental Protection Agency,Washington,DC 20460 Form Approved NPDES Compliance Inspection Report AvTA OMB No.2040-0003 North Carolina Department of Environment and Natural Resources Approval Expires •[ Division of Water Quality,Mooresville Regional Office NCDENR 7/31/85 Section A: National Data System Coding Transaction Code NPDES Permit No. YR/MO/DAY Inspection Type Inspector Facility Type N 5 NC0004979 06/07/14 B S 2 Inspection Work Days Facility Self-Monitoring Evaluation Rating BI QA ....Reserved 2 5 N N Section B: Facility Data Entry Time: Permit Effective Date: Name and Location of Facility Inspected: 10:50 am July 1,2002 Duke Power Allen Steam Station Exit Time: off Highway 273,south of Belmont 12:00 pm Permit Expiration Date: Gaston County,North Carolina Date: May 31,2005 07/14/2006 • Name(s)of On-Site Representatives------Title(s)------Phone No(s): Don Scruggs/ORC/704-829-2423 Name and Address of Responsible Official: Title: Mr.Don Scruggs Scientist-Power Generation Allen Steam Station Duke Power Company-Allen Steam Station Phone No. Contacted? 253 Plant Allen Road 704-829-2423 Yes Belmont,NC 28012 Section C: Areas Evaluated During Inspection ® Permit E Flow Measurement 0 Operations&Maintenance ❑ Sewer Overflow Records/Reports ® Self-Monitoring Program ❑ Sludge Handling/Disposal ❑ Pollution Prevention ®Facility Site Review ❑ Compliance Schedules ❑ Pretreatment Program ❑ Multimedia ®Effluent/Receiving Waters ® Laboratory ❑ Stormwater D Other: Section D: Summary of Findings/Comments See Attached Sheet(s)for Summary Toxicity test results will be forwarded under separate cover when available. Signature(s)of.Inspector(s): Agency/Office/Telephone: Date: John Lesle DENR-DWQ/MRO/(704)663-1699 FAX: (704)663-6040 July 17,2006 Signature of Reviewer: Agency/Office Date: • Regulatory Office Use Only Action Taken Date: Noncompliance Compliance EPA Form 3560-3 (Revised 3-85)Previous Editions are Obsolete Duke Power Allen Steam Station NPDES Permit No.NC0004979 Page 2 Permit: The permit contains the following outfalls: Outfall 001 Discharge of once through non-contact cooling water Outfall 002 An ash pond discharge consisting of septic tank/sand filter effluent, groundwater remediation system effluent, coal yard drainage, boiler room drainage, turbine room drainage, and stormwater runoff Outfall 002A Coal yard sump overflow Outfall 002B Power house sump overflows Outfall 003 Discharge of miscellaneous non-contact cooling waters Outfall 004 Discharge of miscellaneous non-contact cooling water, vehicle wash water (water only), intake screen backwash, and intake filter backwash Facility Site Review/Operations and Maintenance: Operation and maintenance of the facility are commendable. A designated Operator-in- Responsible Charge (ORC) and several backup ORCs staff the facility. The designated ORC and backup ORCs have WWTP Operator Grade II Certification and Physical/Chemical I Certification. Outfall 001: The condenser cooling water is conveyed to the discharge canal that flows to the South Fork Catawba River. Outfall 002: Treatment in the ash basin a treatment system for the removal of selenium consisting of Ferric sulfate addition, and pH adjustment using either caustic or sulfuric acid. The ash basin appeared to be well maintained. The ash basin discharges to the Catawba River. Outfall 002A and 002B: No overflows occurred in the previous 12-month period. Discharges to the Catawba River. Duke Power Allen Steam Station NPDES Permit No.NC0004979 Page 3 Outfall 003: Discharges to the discharge canal (South Fork Catawba River). Outfall 004: Discharges to the Catawba River. All outfalls appeared to be well maintained and were readily accessible. No adverse impacts to the receiving waters were observed. Records and Reports: The facility maintains records consisting of ORC and maintenance logs, laboratory analysis reports, chain of custody forms, calibration logs, and monthly monitoring reports. Flow records are maintained in a computer database. All records were complete and up-to-date. Laboratory: The on-site lab is certified to conduct pH and temperature measurements (Certificate No. 5134). Temperature is measured by means of a thermocouple on the condenser cooling water discharge that is calibrated twice annually using an NIST certified thermometer. Toxicity testing is performed by Environmental Testing Solutions. Duke Energy Analytical Laboratory conducts other analyses. Self-Monitoring Program: Monthly monitoring reports were reviewed for the period July 2005 through June 2006. No violations were reported during the period. All samples are collected and maintained on ice. A comprehensive chain of custody procedure is followed in the collection and shipment of samples. Flow Measurement: Flow is measured by means of calculating the rate of flow from pump curve at outfall 001. A staff gauge is used to measure flow at Outfall 002 (ash basin discharge). Duke Power Allen Steam Station NPDES Permit No.NC0004979 Page 4 Effluent/Receiving Waters: None of the discharges appeared to have an adverse impact on the receiving waters. Samples were collected at outfall 002 (ash basin) for use in a chronic Ceriodaphnia dubia pass/fail toxicity test. Toxicity test results will be forwarded under separate cover when available. DIVISION OF WATER QUALITY November 14, 2006 Memo To: Anita Reed, E.I., Project Review Engineer Construction Grants and Loans Section From: Michael Parker- v Subject: Duke Energy Corporation Authorization to Construct NPDES Permit No.NC0004979 Gaston County As requested by the memo received in this Office on September 20, 2006 from Ms. Anita Reed, E.I., Construction Grants and Loans, this Office has reviewed the subject Authorization to Construct request submitted by Duke Energy Corporation(DEC) and offers the following comments and/or recommendations. DEC has requested authorization to construct a new 0.7 MGD Flue•Gas Desulphurization Wastewater Treatment System (FGDWWTS) at the subject facility. This WWT system has been designed to treat the purged steam from the flue gas scrubber so that the wastewater can be discharged to the facility's existing ash basin. The proposed WWT system has been designed to effect the precipitation of heavy metals, remove and dewater solids, and reduce selenium concentrations in the effluent. The proposed treatment components consist of the following: • An equalization tank with a bridge mounted agitator. • Three reaction tanks. Tank No. 1 has pH adjustment, a sulfide reagent is added to Tank No. 2 to form heavy metal complexes and enhance heavy metal removal. Ferric Chloride is added to Tank No. 3 to improve floc settling characteristics. • Overflow from Tank No. 3 is sent to a flow splitter box where polymer is added to aid in the settling process. • Two parallel clarifiers with solids return to Tank No. 1. Settled solids are conveyed from the clarifiers to a sludge holding tank. • Solids sent to the sludge holding tank are dewatered by three filter presses. Dewatered cake from the filter presses is disposed of by land filling. Page Two • Effluent from the clarifiers flows to three (3)parallel continuous backwash filters for removal of fine solids and metal sulfide complexes. Effluent from the filters flows to a selenium reduction system for further processing. • In the first stage of the selenium reduction process, thermal reduction of the wastewater is necessary. This is accomplished by directing the effluent through two (2)plate and frame heat exchangers. From there, the wastewater is discharged into the top of six (6) first stage bio-reactor cells and then conveyed through six (6) second stage bio-reactor cells. Nutrients are added to the influent of the first and second stage bio-reactors to promote cell growth. A lime silo system will be available to provide a lime slurry for pH adjustment/gypsum desaturation in reaction tank No. 1. Effluent from the second stage recycle tank is sent to the effluent tanks where it is eventually pumped to the existing ash basins. This Office has no objections to the approval of DEC's request pending final technical review and approval by the Construction Grants and Loans Section. If you have any questions, please advise. /mlp h:\atc\atc06\allen.atc rJAT 1? Michael F.Easley,Governor ^ / William G.Ross Jr.,Secretary r 1V North Carolina Department of Environment and Natural Resources do( 0 < Alan W.Klimek,P.E.Director `J Division of Water Quality September 18, 2006 MEMORANDUM AF` TO: Rex Gleason, Regional Water Quality Supervisor • Mooresville Regional Office, Division of Water Quality SEP 2 0 200c, FROM: . Anita Reed, E.I., Project Review Engineer Design Management Unit SUBJECT: Request for an Authorization to Construct %AIA T QUALITY S�Gt`,'A' Allen Steam Station iLii' NPDES Permit No. NC0004979 Plans, specifications and supporting documents have been received for the subject project. It is requested that comments and recommendations, including the items listed below, be received by October 18, 2006 from the Regional Office Staff: Procedure No. 4 Comments Schedule for Issuance of the NPDES Permit SOC, or Other Schedules Which Must be Met Status of Stormwater Permit, if applicable Confirm if the Proposed Method and Sequence for Construction of Additions/New Facilities is Acceptable. Groundwater Comments Standby Power Needs Compliance With N.C. Well Construction Standards CAMA X Recommendations for inclusion in the Authorization to Construct For your reference, review and comments on the above items,plan documents are submitted as follows: X Plans and Specifications Subsurface/Soils Report Power Outage Information Other If you have any questions, please do not hesitate to contact me at(919) 715-6217. Attachment AR cc: ATC Files Anita Reed, E.I. Construction Grants and Loans Section One 1633 Mail Service Center Raleigh NC 27699-1633 O Carolina Phone:919-733-6900/FAX:919-715-6229/Internet:www.nc cgl.net An Equal Opportunity/Affirmative Action Employer—50%Recycled/10%Post Consumer Paper aturaI/I rPlihDuke Duke Energy Corporation nergye 526 South Church St. Charlotte, NC 28202 Mailing Address: PO Box 1006 September 14, 2006 Charlotte, NC 28201-1006 Cr Mr. Cecil Madden,P.E. AND NA"`' ` T!l;-.; � . North Carolina Department of Environment and Natural Resources 111100RESV': Construction, Grants and Loans Section r 1633 Mail Service Center Raleigh,North Carolina 27699-1633 SEP 2 0 200/, Subject: Allen Steam Station Flue Gas Desulfurization Wastewater Treatment System Gaston County WATER Q �r Dear Mr. Madden: 4� Duke Energy Corporation requests Authorization to Construct (ATC)the attached wastewater treatment system (WWTS) at Allen Steam Station. This specific WWTS system is primarily a Siemens (US Filter)design to treat the wastewater generated from the future Flue Gas Desulfurization (FGD) system. Additionally, the Shaw drawings for the piping from this system to the ash basin wastewater treatment system are included in this submittal. This submittal includes three sets of drawings, specifications and documents associated with the WWTS design. Included in the notebook is a list that identifies all of the enclosed drawings and documents. As previously discussed with Mr. Ken Pohlig,the design is similar to the Belews Creek WWTS design approved by your office earlier this year. The attention that your office is giving to Duke Energy Corporation's FGD projects is very much appreciated. In order to maintain the schedule for the Allen Steam Station FGD project it is requested that approval be received by December 15, 2006. Duke Energy representatives are willing to meet with you at your earliest convenience to discuss this project. If you have questions or need additional information please contact me at (704)382-4669. Sincerely, W,94% Robert Wylie, Engineer Water Management Attachments tREErtiED cc (letter only): Raymond Luciana, P.E., US Filter Corporation $F? Zeb Morgan, PENTA Engineering www.duke-energy.com Fr*. Allen Steam Station 'Ener w 253 Plant Allen Road Belmont N.C. 28012 704 829-2448 704 829-2370 Fax November 8, 2006 NOV 0 9 200. Mr. John Lesley Mooresville Regional Office North Carolina Department of Environment and Natural Resources 610 East Center Avenue, Suite 301 "' Mooresville,NC 28115 WATT • ,., Subject: Duke Energy Carolinas, LLC Plant Allen NPDES Permit Number NC0004979 Dear Mr. Lesley: With reference to Part II, Section E.6, of the subject NPDES permit, this letter is a 5 day written notification associated with the verbal notification made to your office on November 6, 2006 at 9:50 am. On the evening of November 5, 2006, a leak was discovered in"A" ash line which ultimately led to approximately 20,000 gallons of ash sluice water being discharged to the Catawba River via NPDES Outfall 004. The line was immediately isolated and repairs were completed. Additional notifications were made to the news media as required by N.C. Gen. Stat. 143-215.1 C. No adverse impact to the environment was observed. If additional information is requested please contact Don Scruggs at(704) 829-2423. Sincerely, Stephen J. Immel Station Manager www.duke-energy.corn bc: Robert Wylie- EC13K Pat McCabe- EC13K Penny Stafford- EC13K Allen Stowe- EC13K Steve Immel-Plant Allen Don Scruggs- Plant Allen Record Number: 404.060.01 (Plant Allen) CERTIFIED MAIL: 7099 3400 0012 0549 1723 pF W Ar$9 Form WWfP-BYPASS/UPSET eA�► Treatment Plant(WTP)Bypass/Upset Reporting Form 5 Day Report 8 =� �' ic PART This form shall be submitted to the appropriate DWQ Regional Office within five days of the first knowledge of the unanticipated bypass or upset. Permit Number: NC0004979 (Always use treatment plant permit number) Facility: Plant Allen Steam Station Incident# 200603637 Owner. Duke Energy Carolinas LLC Region: Mooresville City: Belmont County: Gaston SPECIFIC location of the treatment units bypassed or where the upset occurred in the facMity: Since line rupture Was the WWTP compliant with permit requirements? ❑Yes ❑ No i Unknown Was samples be taken during bypass?: ❑Yes Q No Unknown Incident Started Dt: 11/05/06 Time: 06:15 PM Incident End Dt: Time: (mm-dd-yyyy) hh:mm AM/PM (mm-dd-yyyy) hh:mm AM/PM Estimated volume of the Bypass/Upset: 20000 gallons Describe how the volume was determined: Weather conditions during bypass/upset event: Did Bypass/Upset reach surface waters?IP Yes n No❑ Unknown Volume reached surface waters(gallons): 10000 Surface water name: I--1 Did the bypass/upset result in a fish kill? Ekes UNo DUnknown If Yes,estimated number of fish killed? 0 SPECIFIC cause(s)of the Bypass/Upset: . Other(Please explain in Part II) WWTP-Bypass/Upset Form February 10,2014 02:07 PM Page 1 Form WWTP-BYPASS/UPSET Treatment Plant(WWTP)Bypass/Upset Reporting Form 5 Day Report PART I I ANSWER THE FOLLOWING QUESTIONS FOR EACH RELATED CAUSE CHECKED IN PART I OF THIS FORM AND INCLUDE THE APPROPRIATE DOCUMENTATION AS REQUIRED OR DESIRED COMPLETE ONLY THOSE SECTIONS PERTAINING TO THE CAUSE OF THE INCIDENT AS CHECKED IN PART I (In the check boxes below,NA=Not Applicable and NE=Not Evaluated) A HARDCOPY OF THIS FORM SHOULD BE SUBMITTED TO THE APPROPRIATE DWQ REGIONAL OFFICE UNLESS IT HAS BEEN SUBMITTED ELECTRONICALLY THROUGH THE ONLINE REPORTING SYSTEM Other(Please explain in Part II) Describe: Were adequate equipment and resources available to fix the problem? fJ Yes n No ❑NA El NE If Yes,explain: If the problem could not be immediately repaired,what actions were taken to lessen the impact of the SSO? Comments: As a representative for the responsible party,I certify that the information contained in this report is true and accurate to the best of myknowledge Person submitting claim: Signature: Title Telephone Number: Any additional information desired to be submitted should be sent to the appropriate Division Regional Office within five days of first knowledge of the Bypass with reference to the incident number(the incident number is only generated when electronic entry of this form is completed,if used). WWTP-Bypass/Upset Form February 10,2014 02:07 PM Page 2 Pr . . Collection System SSO 24-Hour Notification Required Information , Incident No. Lt5(7(D p-3 i 57 Incident Reviewed (Date): Incident Action Taken: BPJ NOV Spill Date ) 1- ,S-h(F Time to : i c. am Reported Date 1 1 -) - I?( Time D 5 SO ` pm Reported To (SWP Staff) J - I,e f Reported By eDDAJ SC_f i,19 S Phone 7P1-1-,RZ5-ZSZ Address of Spill Al \-P14 . 9-toirfr t ,,v L-iii-, County GAS City (Spill Location) I -)'"'4' Collection System: SSO WWTP Spill: Bypass WQCSOO NPDES NC000447q Map Location WWTP Cause of Spill62114itv... P *t- ('ui' Estimated Gallons IV b d Gal to Surface Waters //2,? Stream CaNIA t r4 Fish Kill: 9Yes, How many? Comments p D ) 14G,.4,-"±—Itw f,--1-'C,-)7794.7" '" : 0:f " %': 1 )2‘ 55 '`-' (, 1/\ roe 61-2,wil-e.- 4, r0oc. WATF9P Michael F.Easley,Governor G William G.Ross Jr.,Secretary rNorth Carolina Department of Environment and Natural Resources -i RECEIVE l J A N 2 4 7008 December 15, 2006 Mr. Robert Wylie NC DENR MRO Duke Power DW�1-Surface Water Protection South Church Street Charlotte, NC 28202 SUBJECT: Authorization to Construct No. 004979A02 Allen Steam Station Flue Gas Desulfurization Wastewater Treatment System Gaston County Dear Mr. Wylie: A letter of request for Authorization to Construct was received September 18, 2006, by the Division, and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the construction of the Flue Gas Desulfurization (FGD) Wastewater Treatment System. Upon completion of the construction of the FGD Wastewater Treatment System, the treated effluent from the FGD Wastewater Treatment System (Internal Outfall 005) will discharge into the Ash Settling Basin (Internal Outfall 002),which discharges to Catawba River(Outfall 003) in the Catawba River Basin. This authorization results in a design and permitted capacity of 0.864 MGD, and is awarded for the construction of the following specific modifications: Installation of a 0.577 MGD Flue Gas Desulfurization (FGD) Wastewater Treatment Plant, consisting of a 177,120 gallon maintenance tank; a 177,120 gallon equalization tank; dual 640 gpm forwarding pumps; reaction tank#1 (44,280 gallons) for the addition of lime (to raise the pH to 9.2), including a lime slurry feed system consisting of a 8,000 ft3 lime silo, a 700 gallon lime slurry tank, and dual 70 gpm lime slurry feed pumps; reaction tank#2 (9,580 gallons) for the addition of sulfide, including a sulfide feed system consisting of dual 400 gallon tanks and dual 8 gph feed pumps; reaction tank#3 (9,480 gallons) for the addition of ferric chloride, including a ferric chloride feed system consisting of a 7,190 gallon tank and dual 8 gph feed pumps; a flow splitter box; injection of polymer(just prior to the clarifiers)and a polymer feed system consisting of dual 400 gallon tanks and dual 0.4 gph feed pumps; two 40-foot diameter, 28-foot side- water depth clarifiers; a static mixer for the addition of hydrochloric acid(to lower the pH to 8.0); a hydrochloric acid feed system consisting of a 7,190 gallon storage tank and dual 8 gph feed pumps; three continuous backwashing, 8.33-foot diameter gravity sand filters; a 7,140 gallon storage tank (selenium reduction feed tank); dual 495 gpm bio- reactor feed pumps; dual heat exchangers (to reduce the water temperature from 133° F to 95° F); a static mixer for the addition of a molasses based nutrient; a molasses based One NAthCarolina tura!!y North Carolina Division of Water Quality 1617 Mail Service Center Raleigh,NC 27699-1617 Phone(919)733-7015 Customer Service Internet:www.ncwaterquality.orq 512 N.Salisbury St. Raleigh,NC 27604 FAX (919)733-2496 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer—50%Recycled/10%Post Consumer Paper Mr. Robert Wylie December 15, 2006 Page 2 nutrient feed system consisting of a 7,190 gallon storage tank and three 26 gph feed pumps; first stage selenium reduction bio-reactor(converting Se(IV) and Se(VI) to elemental selenium Se(0)) consisting of six (6)parallel 18'x 20'x 26'cells filled with 14.3 feet (depth) of activated carbon; dual 106,290 gallon first stage effluent transfer compartments (tanks)with three (3)495 gpm transfer/recycle pumps and dual 3,600 gpm backwash pumps; a second static mixer for the addition of a molasses based nutrient; second stage selenium reduction bio-reactor(converting Se(IV) and Se(VI) to elemental selenium Se(0)) consisting six (6) parallel 18'x 20'x 26'cells filled with 14.3 feet(depth) of activated carbon; a 9,990 gallon second stage recycle tank with dual 495 gpm recycle/recirculation pumps; dual 13,960 gallon effluent tanks and dual 1,200 gpm effluent pumps; approximately 8,200 linear feet of 14-inch forcemain to the ash basin; dual 99,770 gallon backwash holding compartments (tanks)with dual 70 gpm backwash waste return pumps; a sludge treatment system consisting of six (clarifier) 125 gpm sludge transfer pumps, a 177,120 gallon sludge holding tank, three 550 gpm filter press fast fill pumps, six 70 gpm filter press pressurization pumps,three (3) 1.5 meter, 250 ft3 filter presses, three (3) sludge truck loading stations, and a 31,800 gallon filtrate sump pump station with dual 600 gpm filtrate sump pumps; associated yard piping, access roads and site work, in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources. This Authorization to Construct is issued in accordance with Part III, Paragraph A of NPDES Permit No. NC0004979 issued September 11, 2006, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0004979. The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the North Carolina Division of Water Quality. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Mooresville Regional Office, telephone number(704) 663-1699, shall be notified at least forty-eight(48) hours in advance of operation of the installed facilities so that an on site inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to Cecil G. Madden, Jr., P.E., Construction Grants & Loans, DWQ /DENR, 1633 Mail Service Center, Raleigh, NC 27699- 1633. Mr. Robert Wylie December 15, 2006 Page 3 Upon classification of the wastewater treatment facilities by the Water Pollution Control System Operators Certification Commission (WPCSOCC), the Permittee shall designate and employ a certified operator to be in responsible charge (ORC) and one or more certified operator(s) to be back-up ORC(s) of the facilities in accordance with 15A NCAC 8G .0201. The ORC shall visit the facilities in accordance with 15A NCAC 8G .0204 or as specified in this permit and shall comply with all other conditions specified in these rules. A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. During the construction of the proposed additions/modifications, the permittee shall continue to properly maintain and operate the existing wastewater treatment facilities at all times, and in such a manner, as necessary to comply with the effluent limits specified in the NPDES Permit. You are reminded that it is mandatory for the project to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and, when applicable, the North Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractor's responsibilities shall be in complying with these Acts. Prior to entering into any contract(s) for construction, the recipient must have obtained all applicable permits from the State. Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee to an enforcement action by the Division of Water Quality in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. Mr. Robert Wylie December 15, 2006 Page 4 One (1) set of approved plans and specifications is being forwarded to you. If you have any questions or need additional information, please contact Cecil G. Madden,Jr., P.E. at telephone number(919) 715-6203. Sincerel , 4.. Alan W. Klimek, P k . • kp:cgm cc: Raymond Luciana, P.E., US Filter, Warrendale, PA Gaston County Health Department DWQ Mooresville Regional Office, Surface Water Protection Technical Assistance and Certification Unit Daniel Blaisdell, P.E. Point Source Branch, NPDES Program Cecil G. Madden,Jr., P.E. Ken Pohlig, P.E. ATC File Duke Power, Allen Steam Station A To C No. 004979A02 Issued December 15, 2006 Engineer's Certification I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically/weekly/full time) the construction of the modifications and improvements to the Allen Steam Station, Flue Gas Desulfurization WWTP, located on 253 Plant Allen Road (NCST 2525), Belmont, in Gaston County, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following construction: Installation of a 0.577 MGD Flue Gas Desulfurization (FGD) Wastewater Treatment Plant, consisting of a 177,120 gallon maintenance tank; a 177,120 gallon equalization tank; dual 640 gpm forwarding pumps; reaction tank#1 (44,280 gallons) for the addition of lime (to raise the pH to 9.2), including a lime slurry feed system consisting of a 8,000 ft3 lime silo, a 700 gallon lime slurry tank, and dual 70 gpm lime slurry feed pumps; reaction tank#2 (9,580 gallons) for the addition of sulfide, including a sulfide feed system consisting of dual 400 gallon tanks and dual 8 gph feed pumps; reaction tank#3 (9,480 gallons) for the addition of ferric chloride, including a ferric chloride feed system consisting of a 7,190 gallon tank and dual 8 gph feed pumps; a flow splitter box; injection of polymer(just prior to the clarifiers) and a polymer feed system consisting of dual 400 gallon tanks and dual 0.4 gph feed pumps; two 40-foot diameter, 28-foot side- water depth clarifiers; a static mixer for the addition of hydrochloric acid (to lower the pH to 8.0); a hydrochloric acid feed system consisting of a 7,190 gallon storage tank and dual 8 gph feed pumps; three continuous backwashing, 8.33-foot diameter gravity sand filters; a 7,140 gallon storage tank (selenium reduction feed tank); dual 495 gpm bio- reactor feed pumps; dual heat exchangers (to reduce the water temperature from 133° F to 95° F); a static mixer for the addition of a molasses based nutrient; a molasses based nutrient feed system consisting of a 7,190 gallon storage tank and three 26 gph feed pumps; first stage selenium reduction bio-reactor(converting Se(IV) and Se(VI) to elemental selenium Se(0)) consisting of six (6) parallel 18'x 20'x 26'cells filled with 14.3 feet (depth) of activated carbon; dual 106,290 gallon first stage effluent transfer compartments (tanks) with three (3)495 gpm transfer/recycle pumps and dual 3,600 gpm backwash pumps; a second static mixer for the addition of a molasses based nutrient; second stage selenium reduction bio-reactor(converting Se(IV) and Se(VI) to elemental selenium Se(0)) consisting six (6) parallel 18'x 20'x 26'cells filled with 14.3 feet(depth) of activated carbon; a 9,990 gallon second stage recycle tank with dual 495 gpm recycle/recirculation pumps; dual 13,960 gallon effluent tanks and dual 1,200 gpm effluent pumps; approximately 8,200 linear feet of 14-inch forcemain to the ash basin; dual 99,770 gallon backwash holding compartments (tanks)with dual 70 gpm backwash waste return pumps; a sludge treatment system consisting of six (clarifier) 125 gpm sludge transfer pumps, a 177,120 gallon sludge holding tank, three 550 gpm filter press fast fill pumps, six 70 gpm filter press pressurization pumps, three (3) 1.5 meter, 250 ft3 filter presses, three (3) sludge truck loading stations, and a 31,800 gallon filtrate sump pump station with dual 600 gpm filtrate sump pumps; associated yard piping, access roads and site work, in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources. Duke Power, Allen Steam Station A To C No. 004979A02 Issued December 15, 2006 Engineer's Certification - continued I certify that the construction of the above referenced project was observed to be built within substantial compliance and intent of the approved plans and specifications. We understand that the monitoring requirements associated with NPDES Permit NC0004979 Internal Outfall 005 now apply. Signature Registration No. Date Send to: Construction Grants & Loans Attn: Cecil G. Madden, Jr., P.E. DENR/DWQ 1633 Mail Service Center Raleigh, NC 27699-1633 0F W A 7. 19 Michael F.Easley,Govemor ,0 G William G.Ross Jr.,Secretary North Carolina Department of Environment and Natural Resources p Alan W.Klimek,P.E.Director Division of Water Quality December 15, 2006 5134 Mr. David Greene Duke Power company LLC d/b/a Duke Energy Carolinas, LLC -Allen MGO3A2 DEC 1 9 200, Hagers Ferry Rd. Huntersville, NC 28078- SUBJECT: Wastewater/Groundwater Laboratory Certification Renewal tie :, ' 111 Field Parameters Only Dear Mr. Greene: The Department of Environment and Natural Resources, in accordance with the provisions of NC GS 143-215-.3 (a) (10), 15 NCAC 2H .0800, is pleased to renew certification for your laboratory to perform specified environmental analyses required by EMC monitoring and reporting regulations 15 NCAC 2B .0500, 2H .0900 and 2L .0100, .0200,..0300, and 2N .0100 through .0800. Enclosed for your use is a certificate describing the requirements and limits of your certification. Please review this certificate to insure that your laboratory is certified for all parameters required to properly meet your certification needs. Please contact us at 919-733-3908 if you have questions or need additional information. Sincerely, / -/z-,-/ftl,.1/ 4-7 Pat Donnelly Branch Manager Enclosure cc: Chet Whiting Mooresville Regional Office None hCarolina /atiirally Laboratory Section 1623 Mail Service Center Raleigh,NC 27699-1623 Phone(919)733-3908 Customer Service Internet: ...%w.d..olab.ur� Location:4405 Reedy Creek Road Raleigh,NC 27607 Fax (919)733-6241 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer—50%Recycled/10%Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF THE ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY LABORATORY CERTIFICATION PROGRAM In accordance with the provisions of N.C.G.S. 143-215.3(a)(1), 143-215.3(a)(10)and NCAC 2H.0800: Field Parameter Only ,a!�c. StArt . /,PIA _M^/O rn5 . 1-,-1v I7. I; `SS£ QLlAM V1Dtig iG \ _ :1, DUKE POWER COMPANY LLC D/B/A DUKE ENERGY CAROLINAS, LLC - ALLEN Is hereby certified to perform environmental analysis as listed on Attachment I and report monitoring data to DWQ for compliance with NPDES effluent, surface water,groundwater, and pretreatment regulations. By reference 15A NCAC 2H.0800 is made a part of this certificate. This certificate does not guarantee validity of data generated,but indicates the methodology,equipment, quality control procedures, records, and proficiency of the laboratory have been examined and found to be acceptable. This certificate shall be valid until December 31, 2007 Certificate No. 5134 AT--- k..-- /,=-1,-*---(5/ Pat Donnelly Attachment North Carolina Wastewater/Groundwater Laboratory Certification Certified Parameters Listing FIELD PARAMETERS ONLY Lab Name: Duke Power company LLC d/b/a Duke Energy Certificate Number: 5134 Address: MGO3A2 Effective Date: 01/01/2007 Hagers Ferry Rd. Expiration Date: 12/31/2007 Huntersville,NC 28078- Date of Last Amendment: The above named laboratory,having duly met the requirements of 15A NCAC 2H.0800,is hereby certified for the measurement of the parameters listed below. CERTIFIED PARAMETERS INORGANICS DH Std Method 4500 H B TEMPERATURE Std Method 2550E his certification requires maintance of an acceptable quality assurance program,use of approved methodology,and satisfactory performance on evaluation samples. Laboratories are ubject to civil penalties and/or decertification for infractions as set forth in 15A NCAC 2H.0807. W A T �OF FRQ Michael F.Easley.Governor vYt RD 0 0 William G.Ross Jr..Secretary Carolina Department of Environment and Natural Resources Alan W.Klimek,P.E.Director Division of Water Quality September 18, 2006 SEP 2 0 W:ns.or-Sve ' Mr. Robert Wylie Duke Power 526 South Church Street V / Charlotte, NC 28202 SUBJECT: Acknowledgement of Request for an Authorization to Construct Allen Steam Station Flue Gas Desulfurization Wastewater Treatment System NPDES Permit No. NC0004979 Dear Mr. Wylie: The Construction Grants and Loans Section received your request for an Authorization to Construct and the supporting documentation on September 18, 2006. We will notify you and your engineer upon completion of our review. Your project has been assigned to Ken Pohlig. He can be reached at (919)715-6221. If you have any questions concerning this matter, please contact me at (919) 715-6203. Sincerely ___,q()A Cecil . Madden, J ., P. ., yip sor Construction Grants and Loans ection Design Management Unit / Jcr r.01-04V1 i..1. AND NATURAL RESOURCES. AR/dr MOORES``:=t rt' ^lONALOFFICE cc: WQ Central Files Anita Reed, E.I. SEP 2 2 200c ATC Files WATER QUALITY SECTION Construction Grants and Loans Section One 1633 Mail Service Center Raleigh NC 27699-1633 N I _l. oV Phone:919-733-6900/FAX:919-715-6229/Internet:www.nccgl.net An Equal Opportunity/Affirmative Action Employer—50%Recycled/10%Post Consumer Paper Naturally A T&-9 Michael F.Easley,Governor ppr p� William G.Ross Jr.,Secretary 1_ North Carolina Department of Environment and Natural Resources --I Alan W.Klimek,P.E.Director AND NATURAL RC30eR g September 18, 2006 MOORESV:1 'iebtah tO�!AL OFFICE r Stephen Immel Allen Steam Station 243 Plant Allen Rd. SEP 2 C 200<, Belmont,NC 28012 Subject: Notice of Incomplete Discharge Monitoring Report NC0004979 • Dear Permittee: . . The purpose of this letter is to call your attention to problems with the recent submittal of the Discharge Monitoring Report(DMR)from your facility. As you may know,the data recorded on your DMR is keyed into the Division's database. Our data entry staff has informed me of problems with your recent DMR submittal. Until these problems have been corrected,your DMR will be considered incomplete. Please see the attached form along with a copy of the problem DMR for details regarding the DMR's deficiency. Incomplete or illegible DMRs affect our staffs ability to provide a timely and effective evaluation of DMR submittals. Please be aware that until the Division receives a corrected DMR,you may be considered noncompliant with your NPDES permit and 15A NCAC 02B .0506, and you may be subject to further enforcement action. Please take the necessary steps to correct the problems and submit two copies of the amended DMR within fifteen(15)days of the date of this letter to the following address: Attention: Michele Phillips Division of Water Quality Central Files 1617 Mail Service Center Raleigh,North Carolina 27699-1617 Future DMR submittals with the same or similar problems will be unacceptable. If you have any questions about the proper completion of DMRs,please contact Michele Phillips at 919-733-5083 Ext. 534. Thank you for your assistance in this matter. Sincerely, Michele Phillips cc: Central Files Nam` Carolina turalr; N.C.Division of Water Quality 1617 Mail Service Center Raleigh,North Carolina 27699-1617 Phone: (919)733-7015 Customer Service Internet httpJ/h2o.enr.state.nc.us 512 N.Salisbury St. Raleigh,NC 27604 Fax: (919)733-0719 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer °\0 Notice of Incomplete Discharge Monitoring Report Permit Number: N C a DO 44 Facility: 4tten Stem ,- County: CaA DMR Month and Year: (g-bD The Division of Water Quality deems the aforementioned DMR as incomplete due to the following reason(s): (Please see the highlighted areas on the attached DMR for details.) ❑ The written values are illegible. • ❑ The Average,Maximum, and/or the Minimum data points have been omitted. ❑ The Units of Measure have been omitted or are incorrect. ❑ The DMR Parameter Codes have been omitted. 2 Other: 1-4 Cu n Asa4--.t e-De-le a- -ba ri uM , l bk.( W-era 1-e 1 �i�Gh�rge Dog- .4,P61 hz_ 0 iOD'7. y®u.r J A7(Uv, . EFFLUENT 'DES PERMIT NO. NC0004979 DISCHARGE NO. 002 MONTH July YEAR 2006 %CILITY NAME Men Steam Station CLASS I • COUNTY Gaston PERATOR IN RESPONSIBLE CHARGE(ORC) Don Scruggs GRADE I PHONE 704-829-2350 "'ERTIFIED LABORATORIES (1) Duke Power Env.Services-248 (2) HECK BOX IF ORC HAS CHANGED ID PERSON(S)COLLECTING SAMPLES Staff Mail ORIGINAL and ONE COPY 5. NCDENR I DIVISION OF WATER OUALRY ( �j��� WATER OUALIT'SECTION X J� 1 ATTENTION:CENTRAL NILES (((AAAA 1617 MAIL SERVICE CENTEP. URE OF OPERATOR IN RESPONSIBLE CHAR DATE RALEIGH,NC 27699•1677 By this signature,I certify that this report is accurate and complete to the best of my knowledge. Q�UY2 W 50y5 31616 00310 00605 01000 01067 00720 01002 01027 IX -W is FLOW Erg 8 o L O <U O 07 EFF X 1 ,po S '62 u �• w ,g .Z O INF Cu4 O i -I i Z 3 j o �� m 0 ,_.riti. a m . A r U ~ O O~ O¢ 1` < HRS HRS YM MGD 01100m1 mg/I mgh ugh ugh mg/I ugh ugh 0700 9 B 2 0700 9 B i 34 0700 ,- 9 Y 4 0700 9 B 5 0700. _: 9 Y •6 0700 9 Y <2 <1.7 83.48 , 288.0 28.0 <0.0020 41.0 1.10 7 0700 1 9 Y i 8 N 9I N . to, 0700 9 Y 1 t 0700 ....9.. Y• .. _ - I 12 0700 9 Y 13 0700 9 Y 14 0700 9 Y 15 0700 I:, 9 g 16 0700 9 B 17 0700 9:: Y 18 0700 9 Y 20 0700 9 Y , 21 0700 9 Y_ I ri 22 0700 9 B 1 23 `0700 9, B 24 0700 9 B , 25 0700 : 9 B . 26 0700 9 B 27 :0700 9 B . - 28 0700 9 B 1 • 30 0700 9 B , 31 0700. -.,. 9 Y- veraoe 1.0 0.0 83.48 288.00 28.0 0 41.0 1.10 Maximum <2 <1.7 83.48 288.0 28.0 <0.0020 41.0 • 1.10 Minimum <2 <1.7 83.48 288.0 28.0 <0.0020 41.0 1.10 pomp.(C)/Grab(G) vfonthly Limit - - :aality Status:(Please check one of the following) DEM Form MR-1(8.'94 All monitoring data and sampling frequencies meet permit requirements I X I Compliant All monitoring data and sampling frequencies do NOT meet permit requirements I I Noncompliant See Attachment "I certify,under penalty of law,that this document and all attachments were prepared under my direction or supervision in accordance with a system oesigned to assure that qualified personnel properly gatner and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information,the information submitted is•to the best of my knowledge and belief,true,accurate,and complete. I am aware that there are significant penalties for submitting false .nfnT.elinn ,riff,.iinn�I,e nr.�eil,ilih.of Fn�e anA in,nn�Mmen1 fn.Lnn,.nnn,nnlatinne � kS _O•�^ Permittee(Please print or type) . Signature of Parmittee" Date 243 Plant Allen Rd.Belmont.NC 28012 704-829-2400 5/31/2005 • Permittee Address Phone Number Permit Exp.Date 'ORC must visit facility and document visitation of facility as required per 15A NCAC 8A.0202(b)(5)(B). 'if signed by other than the pennittee,delegation of signatory authority must be on file with the state per 15A NCAC 2B.0506(b)(2)(D). -Multiple Systems Operating The monthly average for fecal coliform is to be reported as a GEOMETRIC mean. Use only units designated in the reporting facilitys permit for reporting data. WATF� Michael F.Easley,Governor 0 State of North Carolina l�qy William G.Ross,Jr.,Secretary 0 . © _/`r () Department of Environment and Natural Resources y ` J Alan W. Ic?P.E.,Director Division of Water Quality July 5,2006 Mr.Michael Ruhe J U L I. Duke Energy Corporation P.O.Box 1006 Mail Code EC11E Charlotte,North Carolina 28201 s A Subject: Dia1NPDES Permit NC0004979 Allen Steam Station Gaston County Dear Mr.Ruhe: Enclosed with this letter is a copy of the draft permit for your facility.Please review the draft very carefully to ensure thorough understanding of the conditions and requirements it contains. This draft permit contains the following significant changes to the draft you received dated September 28,2005. ➢ Language has been added allowing the discharge of wastes from a Flue Gas Desulfurization System (FGD),upon receipt of an engineer's certification,and a Dry Ash Handling system. ➢ Monitoring requirements have been added at internal outfall 005(treated FGD wet scrubber wastewater to ash settling basin). ➢ The arsenic limit has been removed based on revised average streamflow estimates submitted by Duke during the comment period. Based on this data,there is no reasonable potential for arsenic levels to cause an exceedance of water quality standards. ➢ The 21 pg/L selenium limit will take effect 36 months after the effective date of the final permit. Until that time,the facility will be subject to a limit of 31 pg/L. ➢ The stream class has been corrected. At the point of discharge,both the Catawba River and the South Fork Catawba River are classified WS-V B. Submit any comments to me no later than thirty days following your receipt of the draft.Comments should be sent to the address listed at the bottom of this page. If no adverse comments are received from the public or from you,this permit will likely be issued in two months.If you have any questions or comments concerning this draft permit,contact me at(919)733-5083 x 551 or toya.fields@ncmail.net. Sincerely, e C: ield(e9 Western NPDES Program cc: e,Surfhte PDES Unit Aquatic Toxicology Britt Setzer,Mooresville Regional Office—DEH Marshall Hyatt,EPA Region IV 1617 Mail Service Center,Raleigh,North Carolina 27699-1617 Telephone(919)733-7015 FAX(919)733-0719 NofthCarolina 512 N.Salisbury Street,Raleigh,North Carolina 27604 On the Internet at http://h2o.enr.state.nc.us/ Aiaturagy An Equal Opportunity/Affirmative Action Employer r STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1,other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission,and the Federal Water Pollution Control Act,as amended, Duke Energy Corporation is hereby authorized to discharge wastewater from a facility located at the Plant Allen Steam Station 253 Plant Allen Road (NCSR 2525) Belmont Gaston County to receiving waters designated as the Catawba and South Fork Catawba Rivers in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I,II,III and IV hereof. This permit shall become effective. This permit and authorization to discharge shall expire at midnight on May 31,2010. Signed this day. DRAFT Alan W.Klimek,P.E.Director Division of Water Quality By Authority of the Environmental Management Commission Permit NC0004979 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility,whether for operation or discharge are hereby revoked.As of this permit issuance,any previously issued permit bearing this number is no longer effective.Therefore,the exclusive authority to operate and discharge from this facility arises under the permit conditions,requirements, terms,and provisions included herein. Duke Energy Corporation is hereby authorized to: 1. Continue to discharge: • Once through cooling water(outfall 001) • Operate a septic tank and ash pond with pH adjustment and discharge domestic wastewater,stormwater runoff, ash sluice,water treatment system wastewaters,FGD system blowdown,and miscellaneous cleaning and maintenance wash waters(002). • Coal yard sump overflow(002A) and power house sump overflow(002B) • Miscellaneous equipment non-contact cooling and sealing water(003) • Miscellaneous non-contact cooling water,vehicle washwater, and intake screen backwash(004) From a facility located at the Plant Allen Steam Station on Plant Allen Road(NCSR 2525), south of Belmont in Gaston County,And 2. Without adding detergents or chemicals of any kind,discharge Asiatic clam/debris filter backwash(of the intake filter screen) (see Part A.7);and 3. After receiving an Authorization to Construct from the Construction Grants and Loans Section,construct and operate a FGD wet scrubber wastewater treatment system discharging to the ash settling basin through internal outfall 005;and 4. Discharge from said treatment works at the location specified on the attached map into the Catawba River(outfalls 002,002A,002B and 004) and the South Fork Catawba River(outfalls 001 and 003)which are classified Class WS-V B waters,respectively,in the Catawba River Basin. 2 lit is \ ..k -y( �...- ' ./' 7 ,,' F * •.� 1 t, w4 i r Irk ° X' a , A A` ti a jt� .., �� �gr✓Y � ..Y'V ASIatIC Clan,.mebris r r iir €1 r t{. , '�� ,q �J,. �'s , ` i7't �`jr t! 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S tJfA 1...... f�,r "k�"`ti .. . >: _ l; r r� Ly 3Y�� °, Duke Energy Corporation Map not to scale Allen Steam Station State Grid/Quad: G14NE/Belmont Permitted Flow: Not limited Receiving Streams: Catawba and South Fork Catawba Rivers Stream Class: WS-V&B ° z ' Drainage Basin: Catawba River Basin Sub-Basin: 03-08-34 Facility Latitude(001): 35°11'23" N Longitude(001): 81°00'45" Wr� vt may,..,; Latitude(002): 35°10'30" N Longitude(002): 81°00'23" W Location Latitude(002A): 35°11'34" N Longitude(002A): 81°00'22" W - Latitude{002B): 35°11'36" N Longitude(002B): 81°00'30" W Latitude(004): 35°11 35" N Longitude(004): 81°00'22" W NPDES Permit No. NC0004979 Latitude(A.Clam): 35°11'36" N Longitude(A.Clam):81°00'30" W North Gaston County Permit NC0004979 A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (Outfall 001) During the period beginning on the effective date of this permit and lasting until expiration,the Permittee is authorized to discharge from outfall 001-Condenser Cooling Water(CCW). Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Daily Measurement Sample Type Sample Location Average Maximum,; Frequency Flow Daily Pump Logs Effluent Temperature 38.9°C Daily Grab or Effluent (June 1—September 30)1 (102°F) Instantaneous Temperature 35°C Daily Grab or Effluent (October 1—May 31)1 (95°F) Instantaneous Notes: 1. The Regional Administrator has determined pursuant to Section 316(a)of the Act that the thermal component of the discharge assures the protection and propagation of a balanced,indigenous population of shellfish,fish,and wildlife in and on the receiving body of water. Chlorination of the once through condenser cooling water,discharged through outfall 001,is not allowed under this permit. Should Duke Power wish to chlorinate its condenser cooling water,a permit modification must be requested and received prior to commencing chlorination. 3 Permit NC0004979 A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (Outfall 002) During the period beginning on the effective date of this permit and lasting until expiration,the Permittee is authorized to discharge from outfall 002-ash pond effluent. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Weekly Daily Measurement Sample Type Sample Location Average, Average Maximum Frequency Flow Weekly Instantaneous Influent or or Estimate Effluent Oil and Grease 15.0 mg/1 20.0 mg/1 Quarterly Grab Effluent Total Suspended Solids 30.0 mg/1 100.0 mg/1 Monthly Grab Effluent Total Copper2 1.0 mg/1 2/Month Grab Effluent Total Iron 1.58 mg/1 Monthly Grab Effluent Total Selenium2,3 31.0 pg/L 2/Month Grab Effluent Total Selenium2,4 21.0}ig/L 2/Month Grab Effluent Total Nitrogen Semi-annually Grab Effluent (NO2+NO3+TICK) Chronic Toxicity' Quarterly Grab Effluent pH5 Monthly Grab Effluent Notes: 1. Whole Effluent Toxicity shall be monitored by chronic toxicity(Ceriodaphnia)P/F at 24%. Tests shall be conducted in January,April,July and October(see Part A.(9.)for details) 2. Total metals are defined by 40 CFR 136. Any method specified by 40 CFR 136 is considered acceptable for analysis. 3. Selenium limit shall take effect beginning on the effective date of the final permit and lasting for 36 months. 4. Selenium limit shall take effect 36 month after the effective date of the final permit. 5. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. There shall be no discharge of floating solids or foam visible in other than trace amounts. 4 Permit NC0004979 A. (3.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (Outfall 002A) During the period beginning on the effective date of this permit and lasting until expiration,the Permittee is authorized to discharge from outfall 002A—Coal Yard Sump Overflows. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS' CHARACTERISTICS Monthly Daily Measurement Sample Type Sample Location Average Maximum Frequency Flow Episodic Estimate Effluent' pH Episodic Grab Effluent Oil and Grease2 15.0 mg/1 20.0 mg/1 Episodic Grab Effluent Total Suspended Solids2 30.0 mg/1 100.0 mg/1 Episodic Grab Effluent Fecal Coliform Episodic Grab Effluent Total Iron3 1.0 mg/1 Episodic Grab Effluent Notes: 1. Effluent sampling shall be conducted at a point upstream of discharge to the receiving stream. 2. Monthly average limits for total suspended solids and oil and grease only apply if the overflow occurs for more than 24 hours. 3. Sampling for iron is required only when TSS is reported as greater than 100 mg/L. There shall be no discharge of floating solids or foam visible in other than trace amounts All flows shall be reported on monthly DMRs. Should no flow occur during a given month,the words"no flow"should be clearly written on the front of the DMR. Episodic sampling is required per occurrance when sump overflows occur for longer than one hour. All samples shall be of a representative discharge. 5 Permit NC0004979 A. (4.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (Outfall 002B) During the period beginning on the effective date of this permit and lasting until expiration,the Permittee is authorized to discharge from outfall 002B—Power House Sump Overflows. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Daily Measurement Sample Type Sample Location Average Maximum Frequency Flow Episodic Estimate Effluents pH Episodic Grab Effluent Oil and Grease2 15.0 mg/1 20.0 mg/1 Episodic Grab Effluent Total Suspended Solids2 30.0 mg/1 100.0 mg/1 Episodic Grab Effluent Total Copper3 1.0 mg/1 Episodic Grab Effluent Total Iron3 1.0mg/1 Episodic Grab Effluent Notes: 1. Effluent sampling shall be conducted at a point upstream of discharge to the receiving stream. 2. Monthly average limits for total suspended solids and oil and grease only apply if the overflow occurs for more than 24 hours. 3. The limits for total copper and total iron only apply during a chemical metals cleaning. There shall be no discharge of floating solids or visible foam in other than trace amounts All flows shall be reported on monthly DMRs. Should no flow occur during a given month,the words"no flow"should be clearly written on the front of the DMR. Episodic sampling is required per occurrance when sump overflows occur for longer than one hour. All samples shall be of a representative discharge. 6 Permit NC0004979 A. (5.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (Outfall 003) During the period beginning on the effective date of this permit and lasting until expiration,the Permittee is authorized to discharge from outfall 003—miscellaneous equipment non-contact water and sealing water. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Daily Measurement Sample Type Sample Location Average Maximum Frequency Flow Weekly Estimate Effluent Chlorination of the once through cooling water,discharged through outfall 003,is not allowed under this permit. Should Duke Power wish to chlorinate its once through cooling water,a permit modification must be requested and received prior to commencing chlorination. A. (6.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (Outfall 004) During the period beginning on the effective date of this permit and lasting until expiration,the Permittee is authorized to discharge from outfall 004-miscellaneous non-contact cooling water,vehicle washwater,and intake screen backwash. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Daily Measurement Sample Type Sample Location Average Maximum Frequency, Flow Weekly Estimate Effluent Oil and Grease 15.0 mg/1 20.0 mg/1 Quarterly Grab Effluent • Chlorination of the once through cooling water,discharged through outfall 004,is not allowed under this permit. Should Duke Power wish to chlorinate its condenser cooling water,a permit modification must be requested and received prior to commencing chlorination. 7 • Permit NC0004979 A. (7.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (Internal Outfall 005) During the period beginning upon submittal of an engineer's certification and lasting until permit expiration, the Permittee is authorized to discharge from internal outfall 005-treated FGD wet scrubber wastewater to ash settling basin. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Daily Measurement Sample Sample Average Maximum Frequency Type Location Pump logs or Flow Monitor&Report Monthly similar Effluent readings Total Suspended Solids Monitor&Report Weekly Grab Effluent Carbonaceous Oxygen Demand Monitor&Report Weekly Grab Effluent (COD) Total Arsenic Monitor&Report Weekly Grab Effluent Total Cadmium Monitor&Report Weekly Grab Effluent Total Chromium Monitor&Report Weekly Grab Effluent Chloride Monitor&Report Weekly Grab Effluent Total Mercury Monitor&Report Weekly Grab Effluent Total Nickel Monitor&Report Weekly Grab Effluent Total Selenium Monitor&Report Weekly Grab Effluent Total Silver Monitor&Report Weekly Grab Effluent Total Zinc Monitor&Report Weekly Grab Effluent Total Beryllium Monitor&Report Weekly Grab Effluent Notes: 1. "Effluent"shall be defined as the discharge from the FGD wastewater treatment system prior to discharge to the ash settling basin. All flows shall be reported on monthly DMRs. Should no flow occur during a given month,the words"no flow"shall be clearly written on the front of the DMR. All samples shall be of a representative discharge. DMRs for this outfall shall be submitted only after discharge commences from the FGD system. Sampling is only required when this outfall is discharging. A. (8.) SPECIAL CONDITION FOR THE DISCHARGE OF ASIATIC CLAM/DEBRIS FILTER BACKWASH The permittee may backwash the intake filter for Unit 5 condenser cooling water on an as-needed basis. It is understood that this wash water will contain materials indigenous to the Catawba River such as Asiatic clams and light debris. As these are naturally occurring in the river environment,they may be discharged with no adverse affects to the receiving stream. The Permittee may not add any detergent,chemicals or other non- indigenous material to the wash water without explicit permission of the Division of Water Quality. 8 Permit NC0004979 A. (9.) CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QUARTERLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 24%. The permit holder shall perform at a minimum,quarterly monitoring using test procedures outlined in the"North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure,"Revised February 1998,or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"(Revised-February 1998)or subsequent versions.The tests will be performed during the months of January,April,July and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit,then multiple-concentration testing shall be performed at a minimum,in each of the two following months as described in"North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"(Revised-February 1998)or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival.The definition of"detectable impairment,"collection methods,exposure regimes,and further statistical methods are specified in the"North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised-February 1998)or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form(MR-1)for the months in which tests were performed,using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value.Additionally,DWQ Form AT-3(original)is to be sent to the following address: Attention: North Carolina Division of Water Quality Environmental Sciences Section 1621 Mail Service Center Raleigh,North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete,accurate,include all supporting chemical/physical measurements and all concentration/response data,and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required,the permittee will complete the information located at the top of the aquatic toxicity(AT)test form indicating the facility name,permit number,pipe number,county,and the month/year of the report with the notation of"No Flow"in the comment area of the form.The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required,monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream,this permit may be re-opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document,such as minimum control organism survival,minimum control organism reproduction,and appropriate environmental controls,shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. 9 Permit NC0004979 A. (10.) .BIOCIDE CONDITION The permittee shall not use any biocides except those approved in conjunction with the permit application. The permittee shall notify the Director in writing not later than ninety(90)days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Water Quality. Such notification shall include completion of Biocide Worksheet Form 101 and a map locating the discharge point and receiving stream. Completion of Biocide Worksheet Form 101 is not necessary for those outfalls containing toxicity testing. Division approval is not necessary for the introduction of a new biocide into an outfall currently being tested for toxicity. A. (11.) SPECIAL CONDITIONS The following special conditions are applicable to all outfalls regulated by NC0004979: • There shall be no discharge of polychlorinated biphenyl compounds. • It has been determined from information submitted that the plans and procedures in place at Allen Steam Station are equivalent to that of a BMP. • The permittee shall report the presence of cenospheres observed in any samples. • The applicant is permitted to discharge chemical metal cleaning wastes to the ash basin under the conditions outlined in the 1976 Riverbend Ash Basin Equivalency Demonstration and the 1994 Allen Steam Station permit application • The permittee shall check the diked areas for leaks by a visual inspection and shall report any leakage detected • If the permittee,after monitoring for at least six months,determines that he/she is consistently meeting the effluent limits contained herein,the permittee may request of the Director that the monitoring requirement be reduced to a lesser frequency. • Nothing contained in this permit shall be construed as a waiver by the permittee or any right to a hearing it may have pursuant to State or Federal laws or regulations. • Low volume waste is defined as follows(as per 40 CFR 423.11(b): "Low volume wastes sources include,but are not limited to:wastewaters from wet scrubber air pollution control systems,ion exchange water treatment system,water treatment evaporator blowdown,laboratory and sampling streams,boiler blowdown,floor drains,cooling tower basin cleaning wastes,and recirculating house service water systems. Sanitary and air conditioning wastes are not included." A. (12.) SECTION 316 (B) OF CWA The permittee shall comply with the Cooling Water Intake Structure Rule per 40 CFR 125.95. 10 NCDENR/DWQ FACT SHEET AMENDMENT Duke Energy Corporation-Allen Steam Station NC0004979 Facility Information (1.)Facility Name: Allen Steam Station (2.)Permitted Flow(MGD): No flow limit (6.) County: Gaston (3.)Facility Class: I (7.)Regional Office: Mooresville (4.)Pretreatment Program: N/A (8.)USGS Topo Quad: G14NE (5.)Permit Status: Renewal (9.)USGS Quad Name: Belmont Stream Characteristics (1.)Receiving Stream: Catawba/ (7.)Drainage Area(mi2): ??/635 South Fork Catawba Rivers (2.)Sub-basin: 03-08-34 (8.) Summer 7Q10(cfs): 95/124 (3.)Stream Index Number: 11-123.5 (9.)Winter 7Q10(cfs): 95/227 (4.) Stream Classification: WS-V B (10.)30Q2(cfs): 3141/309 (5.)303(d)Status: Not listed (11.)Average Flow(cfs): 2,4702/806 (6.)305(b)Status: - (12.)IWC%: 24(Outfall 002) Notes: 1. 30Q2 for the Catawba River has been defined as the minimum daily average release at Mountain Island Hydro. 2. Average flow(QA)for the Catawba River has been defined as mean annual flow based on operations records from 1929 to 2003 at Mountain Island Hydro. 1.0 Proposed Changes Incorporated Into Permit Renewal • Add language allowing the construction of the FGD system and the dry ash handling system. • Add monitoring requirements at internal outfall 005(treated FGD wet scrubber wastewater to ash settling basin). • Remove arsenic limit and monitoring requirement due to lack of reasonable potential for levels of this parameter to cause an exceedance of water quality standards. • Add 3-year compliance schedule for 21 pg/L selenium limit to coincide with the estimated completion date of the dry ash handling system. 2.0 Summary Selenium Compliance Schedule During the comment period,Duke Power and Division staff met to discuss several proposed changes to the draft permit. The primary point of concern involved the increase in IWC and the resulting change in permit limits(particularly selenium). Duke indicated that at this time they would have difficulty meeting the selenium limit,however they will be installing a dry ash handling system that is expected to cut flows in half. Since the IWC calculation is based on actual flows,a reduction in flow would decrease the IWC and therefore increase the allowable selenium limit. Duke has asked Division staff to allow 3 years for the construction of the treatment system before the 21 }ig/L selenium limit takes effect. Until that time,the existing limit of 31 µg/L will remain in the permit. NPDES Permit Amendment-06/28/06 Duke Power/Allen Steam Station • Page 2 NC0004979 Removal of Arsenic Limit During the comment period,Duke was able to provide updated 30Q2 and QA values. The RPA was recalculated using 30Q2=314(minimum daily average release as defined in the FERC license)and QA=2470 cfs(mean annual flow based on 1929-2003 data for mountain Island Hydro). Based on this data,there is no longer reasonable potential for an exceedance of arsenic water quality standards. The RPA yielded a maximum predicted concentration of 203.5 pg/L and an allowable concentration of 853 pg/L. The arsenic limit and monitoring requirements will be removed. Construction of Flue Gas Desulfurization and Dry Ash Handling Systems Duke plans to install two major pollution control systems at Allen Steam Station in 2009:a Dry Ash Handling system and a Flue Gas Desulfurization(FGD)system. The Dry Ash Handling system will decrease the flow and pollutant loading to the ash basin(Outfall 002). The FGD system will introduce an additional wastewater stream that will be treated by a dedicated wastewater treatment system(WWTS). Effluent from the WWTS will discharge to the ash basin, where additional treatment will occur prior to discharge. Once both systems are installed,the flow rate from the ash basin is expected to be reduced by approximately 50%. Duke provided expected pollutant concentrations based primarily on models and the analysis of coal. In some situations,literature research was used along with analytical results from current FGD sites. NPDES Permit Amendment-06/28/06 Duke Power/Allen Steam Station Page 3 NC0004979 Flue Gas Desulfurization Wastewater Characteristics Potential Projected Projected Projected Applicable Parameters of Average Concentrations Average Water Concern concentrations after WWTS Concentrations Quality in FGD (pg/L) at Outfall 002 Standards wastewater (pg/L) (Kg/L) (pg/L) Antimony 0.02 0.01 0.01 5.6E Arsenic 0.28 <0.14 0.14 10c Barium 4.9 <2.5 0.52 1000 Beryllium 0.035 <0.02 <0.0005 0.0068c Boron 20 10 1.54 750E Cadmium 0.07 0.035 <0.0005 15.OA COD 450 225 31 Chloride 2997 1499 184 250000 Chromium 0.40 0.20 0.06 1022A Cobalt 0.37 0.18 <0.030 - Copper 0.44 0.22 0.04 7.3A Fluoride 52.2 26.1 3.46 1800 Lead 0.30 0.15 0.02 33.8A Manganese 5.74 2.8 0.40 200 Mercury 0.35 0.0005 <0.0001 0.012 Molybdenum 0.43 0.21 0.07 - Nickel 0.70 0.40 0.06 261A Selenium 6.9 0.05 0.01 56A Silver 0.07 0.03 <0.005 1.23A Sulfate 1500 750 142.1 250000 Temperature 133°F 95°F Ambient Narrative Thallium 0.22 0.11 0.01 0.35E TSS 16000 15 10 - Vanadium 0.21 0.11 0.01 24E Zinc 0.37 0.18 0.04 67A C=carcinogen A=acute criteria E=EPA criteria Duke has received permit modifications at several other plants for the addition of FGD systems. Each of those has received monthly flow monitoring as well as weekly monitoring at an internal outfall(discharge to ash basin)for the following parameters: • TSS • Chloride • Silver • Arsenic • Mercury Zinc • Cadmium • Nickel • Chromium • Selenium In addition,the following appear to be potential pollutants of concern at this facility and will also be monitored: • Beryllium • COD NPDES Permit Amendment—06/28/06 Duke Power/Allen Steam Station Page 4 NC0004979 4.0 Proposed Schedule for Permit Issuance Draft Permit to Public Notice: TBD Permit Scheduled to Issue: TBD 5.0 State Contact Information If you have any questions on any of the above information or on the attached permit,please contact Toya Fields at(919)733-5083,extension 551. Copies of the following are attached to provide further information on the permit development: • Draft permit NPDES Recommendation by: Signature Date Regional Office Comments: A/0 CoH,tc4v/f !o ,f3 Regional Recommendation by: Signature lJ. /7'4 Date 8'////U ‘ Reviewed and accepted by: Regional Supervisor: Signature Date NPDES Unit Supervisor: Signature Date 0 W AT 17' Michael F.Easley,Governor 7 William G.Ross Jr.,Secretary r North Carolina Department of Environment and Natural Resources L./0 / 1 Alan W.Klimek,P.E.Director Aivisiop pf Water Quality AN1J CES Date March 21,2006 LIQ:; L v`�ICF Don Scruggs Allen Steam Station PO Box 1006(EC11X) MAR 2 2006 Charlotte,NC 28201-1006 Subject: Notice of Incomplete Discharge Monitoring Report NC0004979 6.f C, : .vi i t Dear Permittee: 'r°J The purpose of this letter is to call your attention to problems with the recent submittal of the Discharge Monitoring Report(DMR)from your facility. As you may know,the data recorded on your DMR is keyed into the Division's database. Our data entry staff has informed me of problems with your recent DMR submittal. Until these problems have been corrected,your DMR will be considered incomplete. Please see the attached form along with a copy of the problem DMR for details regarding the DMR's deficiency. Incomplete or illegible DMRs affect our staff's ability to provide a timely and effective evaluation of DMR submittals. Please be aware that until the Division receives a corrected DMR,you may be considered noncompliant with your NPDES permit and 15A NCAC 02B .0506,and you may be subject to further enforcement action. Please take the necessary steps to correct the problems and submit two copies of the amended DMR within fifteen(15)days of the date of this letter to the following address: Attention: Michele Phillips Division of Water Quality Central Files 1617 Mail Service Center Raleigh,North Carolina 27699-1617 Future DMR submittals with the same or similar problems will be unacceptable. If you have any questions about the proper completion of DMRs,please contact Michele Phillips at 919-733-5083 Ext. 534. Thank you for your assistance in this matter. Sincerely, Michele Phillips cc: ty Central Files N r. atomCa !/ina N.C.Division of Water Quality 1617 Mail Service Center Raleigh,North Carolina 27699-1617 Phone: (919)733-7015 Customer Service Internet http://h2o.enr.state.nc.us 512 N.Salisbury St. Raleigh,NC 27604 Fax: (919)733-0719 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer Notice of Incomplete Discharge Monitoring Report Permit Number: N JO O t I ` Facility: A'1tV-' T iM- 4. County: Cc n DMR Month and Year: 114.A4 -Ciii- 3-$ 1,o The Division of Water Quality deems the aforementioned DMR as incomplete due to the following reason(s): (Please see the highlighted areas on the attached DMR for details.) ❑ The written values are illegible. • ❑ The Average, Maximum, and/or the Minimum data points have been omitted. ❑ The Units of Measure have been omitted or are incorrect. ❑ The DMR Parameter Codes have been omitted. E7( Other: l,�an- -e+� C��Q e c-,12)1E- ` I.�.,o -�,rL s I� cJ-�a, C�c�� �ect nc_or rzc,-• shvc,.R.ft_ 1,212 _ 3q(0�i . ffk Duke PROCUREMENT, CONSTRUCTION AND EH&S /Power® Duke Power 526 South Church St. Charlotte, NC 28202 Mailing Address: EC13K/P. 0. Box 1006 / v Charlotte, NC 28201 March 30, 2006 Mr. John Lesley Mooresville Regional Office North Carolina Department of Environment and Natural Resources 610 East Center Avenue Mooresville,NC 28115 Subject: Duke Power Company Allen Steam Station NPDES Permit Number NC0004979 • Dear Mr. Lesley: With reference to Part II, Section E. 6. of the Allen NPDES permit, this letter is the five day follow-up report associated with the unauthorized discharge incident at Allen Steam Station reported to you by Don Scruggs on March 28, 2006 at approximately 8:30 A.M. Approximately 1500 gallons of wastewater was discharged into the Catawba River via stormwater outfall # 15. This wastewater is predominantly composed of settled ash sluice. This wastewater had been physically and chemically treated prior to discharge. Under normal operating conditions, this wastewater is discharged into the Catawba River at NPDES permitted Outfall 002. This inadvertent discharge was the result of a communication breakdown between contract employees and the contract supervisor. A formal root cause analysis will be initiated to prevent future occurrences. If you have questions or need additional information, please contact Don Scruggs at (704) 829- 2423. Sincerely, M S. Hays, General Manager Environment, Health and Safety www.du kepower.corn Duke PROCUREMENT, CONSTRUCTION AND EH&S *POWer,, Duke Power 526 South Church St. Charlotte, NC 28202 / ,/ Mailing Address: EC13K/P. 0. Box 1006 Charlotte, NC 28201 .. February 8, 2006 Mr. John Lesley F F Mooresville Regional Office North Carolina Department of Environment and Natural Resources 610 East Center Avenue Mooresville,NC 28115 WA „ 1b i I :CTION Subject: Duke Power Company Allen Steam Station NPDES Permit Number NC0004979 Dear Mr. Lesley: With reference to Part II, Section E. 6. of the Allen NPDES permit, this letter is the five day follow-up report associated with the overflow incident at Allen Steam Station reported to you by Don Scruggs on February 6, 2006 at approximately 11:00 A.M. Approximately 500 gallons of wastewater bypassed treatment and was discharged into the Catawba River via surface runoff and NPDES Outfall 004 (River Screen Backwash). This wastewater is predominantly composed of equipment sealing water. After treatment in the ash basin, wastewater is normally discharged into the Catawba River at NPDES permitted Outfall 002. On the morning of February 6, 2006, a leak was discovered in the temporary lines used to re- route plant sump wastewater around a damaged 36 inch discharge pipe. After discovery,the leak was promptly repaired. If you have questions or need additional information, please contact Don Scruggs at (704) 829- 2423. Sincerely, (Z)42,--42 a..--,-. ----# Mar . Hays, General Manager Environment,Health and Safety v,nmw.dukepower.cum ON INJECTION TESTSJ Subject: Re: [Fwd: CARBON INJECTION TESTS] From: Richard Bridgeman<Richard.Bridgeman@ncmaiLnet> Date: Fri, 04 Mar 2005 10:11:47-0500 To: Rex Gleason<Rex.Gleason@ncmail.net> CC: Michael Parker<MichaeLParker@IcmaiLnet> Neither the Allen nor Buck SS NPDES permits include Hg monitoring/limits. The permits do, however, have a condition that requires that tests be made using the lowest detection level available. As proposed, I think Duke should conduct Hg monitoring of the carbon injection test wastewater at its influent to the ash basin and near the outlet of the ash basin. Weekly monitoring should be adequate. I also propose that the first discharge from the facilities' ash basins following the carbon injection tests include Hg monitoring. If it is determined that the Hg concentration in the effluents exceed the WQ Standard, then I propose that Duke test for Hg during subsequent discharge events until compliance is assured. I discussed new mercury testing method (EPA Method 1631) with Chet. The analytical cost for this test runs from about $100 to $400. Prism Lab charges $100. Prism is also certified in Method 1669, which is the Hg Clean Sampling Technique. The new method has a detection level below the Water Quality Standard for Hg, which is 0.012 ug/L. The Duke lab is certified to analyze Hg using the old method, which at best has a detection level of 0.2 ug/L. The Hg samples at Cliffside SS during 2003 and 2004 were probably analyzed using the old method. Rex Gleason wrote: RB and Mike, Let me know your thoughts ASAP. Thanks, Rex Subject: CARBON INJECTION TESTS From: Robert R Wylie <rrwylie@duke-energy.com> Date: Thu, 3 Mar 2005 18:40:47 -0500 To: rex.gleason@ncmail.net To: rex.gleason@ncmail.net CC: Michael.Parker@ncmail.net Dear Mr. Gleason: Duke Power plans to conduct testing of a mercury air pollution reduction system by injection of activated carbon into the flue gas duct system prior to the precipitators at Allen Steam Station and Buck Steam Station. This test is being planned at Allen to last for approximately one week. It is scheduled to begin March 14, 2005. For Buck the test is scheduled to begin April 11 and last until May 14, 2005. The carbon will be sluiced to the ash basin during the testing. From a NPDES standpoint Duke does not foresee any negative impacts due to this test. 1 of 2 5/2/2005 8:46 AM r11133 ONINJEC TION TESTSJ Two very similar tests were conducted at Cliffside Steam Station in 2003 and 2004. During the first test samples were collected weekly for mercury at the compliance outfall. All discharge sample results were below detection. All of these results were reported on the DMR. During the second test at Cliffside in discussions with the Asheville NCDENR Office it was agreed upon to only conduct in-process sampling in order to minimize compliance monitoring and reporting. All in-process samples near the outfall were also below detection during the second test. For the carbon injection tests at Allen and Buck, based on the test results at Cliffside, Duke Power proposes to conduct in-process monitoring for mercury. For Allen, since it is only for one week, Duke proposes to collect one sample at the influent to the ash basin and also one sample at a location upstream from the final discharge point. For Buck, since it is for 5 weeks, Duke proposes to collect in-process samples every other week at the influent to the ash basin and near the final discharge point. Please advise if this approach is acceptable to you. If you need additional information please feel free to contact me. Sincerely, Robert Wylie Environment, Health and Safety Office Phone Number 704 382-4669 Fax Number 704 382-9840 Mail Code: EC11E e-mail address: rrwylie@duke-energy.com 2 of 2 5/2/2005 8:46 AM Duke WILLIAM F. HALL, III Vice Group Vice President *Power® Fossil-Hydro Generation Duke Power EC11P/ 526 South Church Street Charlotte, NC 28202-1802 704 382 3940 704 382 9840 fax wfhal12@duke-energy.corn October 26, 2005 I RECE VED OCT 3 12005 NC DEPT.OF ENVIRONMENT Ms. Coleen Sullins AND NATURAL RESOURCES Permits and Engineering Unit MOORESVILLE REGIONAL OFFICE North Carolina Department of Environmental, Health and Natural Resources Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 SUBJECT: Delegation of Authority- Requested Information Duke Energy NPDES Permitted Stations Notification of Mail Code Address Change Dear Ms. Sullins: Duke Power requests the State's databases be revised to reflect that all correspondence and requested information related to the permits specified in the attached list be addressed to Mr. J. Allen Stowe — Mail Code EC13K, Duke Energy Corporation, P.O. Box 1006, Charlotte, NC 28201- 1006. This will prevent any delays of correspondence associated with NPDES permits. If you have questions or need additional information, please contact Mr. Stowe at 704-382-4309. Sincerely, ./j467 Bill Hall GVP Fossil/Hydro Generation Duke Power Attachment cc: NCDENR, Mooresville, NC David Goodrich, NCDENR, Raleigh, NC Steve Mauney, NCDENR, Winston-Salem, NC Forest Westall, NCDENR, Asheville, NC www.dukepower.corn Permits Currently Held: II�i1 ,p004979 Belews Creek Steam Station - NC0024406 Belews Creek Steam Station -WO0005873 Belews Creek Steam Station Flyash Landfill Permit#85-03 Buck Steam Station- NC0004774 Cliffside Steam Station - NC0005088 Dan River Steam Station - NC0003468 Lincoln Combustion Turbine Station- NC0080781 Marshall Steam Station - NC0004987 Marshall Steam Station Flyash Landfill Permit#18-04 Riverbend Steam Station - NC0004961 Bridgewater Hydro Station- NCG500102 Cowans Ford Hydro Station - NCG500139 Lookout Shoals Hydro Station- NCG500120 Mountain Island Hydro Station - NCG500131 Oxford Hydro Station - NCG500119 Rhodhiss Hydro Station - NCG500108 Tuxedo Hydro Station- NCG500110 Bear Creek Hydro Station—NCG500124 Bryson Hydro Station—NCG500129 Cedar Cliff Hydro Station—NCG500125 Mission Hydro Station—NCG500128 Nantahala Hydro Station—NCG500136 Tennessee Creek Hydro Station—NCG500123 Thorpe Hydro Station—NCG500127 Tuckaseegee Hydro Station—NCG500126 rW ATF9QMichael F.Easley,Governor (� William G.Ross Jr.,Secretary DUNorth Carolina Department of Environment and Natural Resources p _ f� Alan W.Klimek,P.E.Director Division of Water Quality December 15, 2004 5134 , . Ms. Penny Franklin Duke Energy Allen Steam Station MGO3A2 Hagers Ferry Rd. Huntersville, NC 28078- SUBJECT: Wastewater/Groundwater Laboratory Certification Renewal FIELD PARAMETERS ONLY Dear Ms. Franklin: The Department of Environment and Natural Resources, in accordance with the provisions of NC GS 143-215- .3 (a) (10), 15 NCAC 2H .0800, is pleased to renew certification for your laboratory to perform specified environmental analyses required by EMC monitoring and reporting regulations 15 NCAC 2B .0500, 2H .0900 and 2L .0100, .0200, .0300, and 2N .0100 through .0800. Enclosed for your use is a certificate describing the requirements and limits of your certification. Please review this certificate to insure that your laboratory is certified for all parameters required to properly meet your certification needs. Please contact us at 919-733-3908 if you have questions or need additional information. Sincerely, James W. Meyerr Laboratory Section Enclosure cc: Chet Whiting Mooresville Regional Office • Noe Carolina Ntura!!y Laboratory Section 1623 Mail Service Center;Raleigh,NC 27699-1623 4405 Reedy Creek Road;Raleigh,NC 27607 Phone(919)733-3908/FAX (919)733-6241/Internet: www.dwglab.org An Equal Opportunity/Affirmative Action Employer—50%Recycled/10%Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF THE ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY LABORATORY CERTIFICATION PROGRAM In accordance with the provisions of N.C.G.S. 143-215.3(a)(1), 143-215.3(a)(10)and NCAC 2H.0800: Field Parameter Only .r! ySTATE QN ff .. Mr.Y 10 r7s it 41.1 J t �; tie. A 1_-� 1 lh' (,,,,,\ \\,...„,. .1pRIL R.17j6 \2 ^4/Qf1A M vtd�� f DUKE ENERGY ALLEN STEAM STATION Is hereby certified to perform environmental analysis as listed on Attachment l and report monitoring data to DWQ for compliance with NPDES effluent, surface water, groundwater, and pretreatment regulations. By reference 15A NCAC 2H.0800 is made a part of this certificate. This certificate does not guarantee validity of data generated,but indicates the methodology,equipment, quality control procedures, records,and proficiency of the laboratory have been examined and found to be acceptable. This certificate shall be valid until December 31, 2005 Certificate No. 5134 el(James W. Attachment North Carolina Wastewater/Groundwater Laboratory Certification Certified Parameters Listing FIELD PARAMETERS ONLY _ab Name: Duke Energy Allen Steam Station Certificate Number: 5134 address: MGO3A2 Effective Date: 01/01/2005 Hagers Ferry Rd. Expiration Date: 12/31/2005 Huntersville, NC 28078- Date of Last Amendment: the above named laboratory,having duly met the requirements of 15A NCAC 2H.0800,is hereby certified for the measurement of the parameters listed below. CERTIFIED PARAMETERS INORGANICS Std Method 4500 H B TEMPERATURE Std Method 2550B This certification requires maintance of an acceptable quality assurance program,use of approved methodology,and satisfactory performance on evaluation samples. Laboratories are subject to civil penalties and/or decertification for infractions as set forth in 15A NCAC 2H.0807. VMa ��.� .. aei r.E:. �. n, ^ ��il �an, hos..Jr..Secret:\ North Carolina Department orEnvirrnment and Natunrl ltmour Alan W.Klimek.!'.G Dime Division of Water Qual Coker H.Sullins.Depur Dire: Dtviston of-Water Quul October 1, 2004 Mr. Michael Ruhe,Manager Water Protection Duke Energy Corporation PO Box 1006 (EC11E) • Charlotte,North Carolina 28201-1006 Subject: Compliance Biomonitoring Inspection Duke Power Allen Steam Station NPDES Permit No. NC0004979 Gaston County,NC Dear Mr. Ruhe: • Enclosed is a copy of the Compliance Biomonitoring Inspection Report for the inspection conducted at the subject facility on September 24, 2004 by Mr. John Lesley of this Office. Please inform the facility's Operator-in-Responsible Charge of our findings by forwarding a copy of the • enclosed report. Toxicity test results will be forwarded under separate cover when available. The report should be self-explanatory;.however, should you have any questions concerning this report, please do not hesitate to contact Mr. Lesley or me at(704) 663-1699. Sincerely, D. Rex Gleason, P.E. Water Quality Regional Supervisor Enclosure • cc: Central Files Gaston County Health Department JL NorthCaroIina ii7(►4 ,JVaturalllg NCDENR N.C.Division of Water Quality, Mooresville Regional Office, 919 North Main Street, Mooresville NC 28115 (704)663-1699 Ctutoma Scrvic 1-8 i i-623.6748 tEo 8T� United States Environmental Protection Agency,Washington,DC 20460 Form Approved Ate` NPDES Compliance Inspection Report ©F•� OMB No.2040-0003 `' North Carolina Department of Environment and Natural Resources Approval Expires Division of Water Quality,Mooresville Regional Office NCDENR 7/31/85 Section A: National Data System Coding Transaction Code NPDES Permit No. YR/MO/DAY Inspection Type Inspector Facility Type N 5 NC0004979 04/09/24 B S 2 Inspection Work Days Facility Self-Monitoring Evaluation Rating BI QA ....Reserved 2 5 N N Section B: Facility Data Entry Time: Permit Effective Date: Name and Location of Facility Inspected: 10:50 am July 1,2002 Duke Power Allen Steam Station Exit Time: off Highway 273,south of Belmont 12:00 pm Permit Expiration Date: Gaston County,North Carolina Date: May 31,2005 04/09/24 Name(s)of On-Site Representatives Title(s) Phone No(s): Don Scruggs/ORC/704-829-2350 Name and Address of Responsible Official: Title: Mr. Michael Ruhe Manager,Water Protection Duke Energy Corporation PO Box 1006(EC11E) Phone No. Contacted? Charlotte,North Carolina 28201-1006 704-373-3231 No Section C: Areas Evaluated During Inspection ® Permit ® Flow Measurement ® Operations&Maintenance ❑ Sewer Overflow ®Records/Reports ® Self-Monitoring Program ❑ Sludge Handling/Disposal ❑ Pollution Prevention ® Facility Site Review ❑ Compliance Schedules ❑ Pretreatment Program ❑ Multimedia ® Effluent/Receiving Waters ❑ Laboratory ❑ Stormwater ❑ Other: Section D: Summary of Findings/Comments See Attached Sheet(s) for Summary Toxicity test results will be forwarded under separate cover when available. Signature(s)of Inspect ): Agency/Office/Telephone: Date: John Lesley sS DENR-DWQ/MRO/(704)663-1699 FAX: (704)663-6040 October 1,2004 J Signature of Reviewer: Agency/Office Date: Regulatory Office Use Only Action Taken Date: Noncompliance Compliance EPA Form 3560-3 (Revised 3-85)Previous Editions are Obsolete Duke Power Allen Steam Station NPDES Permit No.NC0004979 Page 2 Permit: The permit contains the following outfalls: Outfall 001 Discharge of once through non-contact cooling water Outfall 002 An ash pond discharge consisting of septic tank/sand filter effluent, groundwater remediation system effluent, coal yard drainage, boiler room drainage,turbine room drainage, and stormwater runoff Outfall 002A Coal yard sump overflow Outfall 002B Power house sump overflows Outfall 003 Discharge of miscellaneous non-contact cooling waters Outfall 004 Discharge of miscellaneous non-contact cooling water, vehicle wash water, intake screen backwash, and intake filter backwash Facility Site Review/Operations and Maintenance: Operation and maintenance of the facility are commendable. A designated Operator-in- Responsible Charge (ORC) and three backup ORCs staff the facility. The designated ORC and backup ORCs have WWTP Operator Grade II Certification and Physical/Chemical I Certification. Total suspended residue testing is conducted in-house for process control. Outfall 001: The condenser cooling water is conveyed to the discharge canal that flows to the South Fork Catawba River. Outfall 002: The only wastewater treatment discharge entering the ash basin is a septic tank discharge for domestic wastewater. Stanley Septic Tank Services remove septage generated by the septic tank. Additional treatment in the ash basin includes pH adjustment (carbon dioxide, sulfuric acid, and sodium hydroxide) available at the discharge if needed. A pilot study for the removal of selenium consisting of Ferric sulfate/sulfuric acid addition for flocculation, 7—20,000 gallon detention tanks, and 56 filtration units has been implemented. Selenium is suspected in high alkaline coal used at the facility. The ash basin appeared to be well maintained. The ash basin discharges to the Catawba River. Ve Power Allen Steam Station NPDES Permit No.NC0004979 Page 3 Outfall 002A and 002B: No overflows occurred in the previous 12-month period. Discharges to the Catawba River. Outfall 003: Discharges to the discharge canal (South Fork Catawba River). Outfall 004: Discharges to the Catawba River. Outfall 005: Discharges to the Catawba River. All outfalls appeared to be well maintained and were readily accessible. No adverse impacts to the receiving waters were observed. Records and Reports: The facility maintains records consisting of ORC and maintenance logs, laboratory analysis reports, chain of custody forms, calibration logs, and monthly monitoring reports. Flow records are maintained in a computer database. All records were complete and up-to-date. Laboratory: The on-site lab is certified to conduct pH and temperature measurements (Certificate No. 5134). Temperature is measured by means of a thermocouple on the condenser cooling water discharge that is calibrated twice annually using an NIST certified thermometer. Toxicity testing is performed by Environmental Testing Solutions. Duke Energy Analytical Laboratory, Prism Labs, and Pace Laboratories conducts other analyses. Duke Power Allen Steam Station NPDES Permit No.NC0004979 Page 4 Self-Monitoring Program: Monthly monitoring reports were reviewed for the period August 2003 through July 2004. A toxicity limit violation was reported in October 2003. A Notice of Violations was issued on January 8, 2004 for the violation. All samples are collected and maintained on ice. A comprehensive chain of custody procedure is followed in the collection and shipment of samples. Flow Measurement: Flow is measured by means of calculating the rate of flow from pump curve at outfall 001. A staff gauge is used to measure flow at Outfall 002 (ash basin discharge). Effluent/Receiving Waters: None of the discharges appeared to have an adverse impact on the receiving waters. Samples were collected at outfall 002 (ash basin) for use in a chronic Ceriodaphnia dubia pass/fail toxicity test. Toxicity test results will be forwarded under separate cover when available. A Michael F. Easley FtW> TF Governor NCDENR William G. Ross,Jr.,Secretary co 7 r North Carolina Department of Environment and Natural Resources —IO ''' Alan W. Klimek, P.E., Director Division of Water Quality September 9,2004 Michael A.Ruhe Duke Energy Corporation PO Box 1006 Charlotte,NC 28201-1006 Subject: Renewal Notice NPDES Permit NC 004979 Plant Allen Steam Station Gaston County Dear Permittee: Your NPDES permit expires on May 31,2005. Federal(40 CFR 122.41) and North Carolina(15A NCAC 2H.0105(e)) regulations require that permit renewal applications must be filed at least 180 days prior to expiration of the current permit. If you have already mailed your renewal application,you may disregard this notice. To satisfy this requirement,your renewal package must be sent to the Division postmarked no later than December 2, 2004. Failure to request renewal by this date may result in a civil assessment of at least$500.00. Larger penalties may be assessed depending upon the delinquency of the request. If any wastewater discharge will occur after May 31,2005,the current permit must be renewed. Discharge of wastewater without a valid permit would violate North Carolina General Statute 143-215.1;unpermitted discharges of wastewater may be assessed civil penalties of up to$25,000 per day. If all wastewater discharge has ceased at your facility and you wish to rescind this permit,contact me at the telephone number or address listed below. You may also contact the Mooresville Regional Office at(704) 663-1699 to begin the rescission process. Use the enclosed checklist to complete your renewal package. The checklist identifies the items you must submit with the permit renewal application. If you have any questions,please contact me at the telephone number or e-mail address listed below. Sincerely, ter //.. / " t,� VANfq !��iiC:UliU �kt i C4r,o(ENVt RONME� 1 )7 E Charles H.Weaver,Jr. �0ORE RSC;�,RCEB - NPDES Unit 1 - 1FFICE cc: Central Files SEP 1 4 2D04 Iooi:esvilllle Regime=Office,:Water Quality S, ci NPDES File A fi wd.Li'1 y Sir-e )i 1617 Mail Service Center,Raleigh,North Carolina 27699-1617 919 733-5083,extension 511 (fax)919 733-0719 Visrr US ON THE INTERNET l http://h2o.enr.state.nc.us/NPDES e-mail:charles.weaver©ncmail.net NPDES Permit NC0004979 Plant Allen Steam Station Gaston County The following items are REQUIRED for all renewal packages: ❑ A cover letter requesting renewal of the permit and documenting any changes at the facility since issuance of the last permit. Submit one signed original and two copies. ❑ The completed application form (copy attached), signed by the permittee or an Authorized Representative. Submit one signed original and two copies. ❑ If an Authorized Representative (such as a consulting engineer or environmental consultant) prepares the renewal package, written documentation must be provided showing the authority delegated to any such Authorized Representative (see Part II.B.11.b of the existing NPDES permit). ❑ A narrative description of the sludge management plan for the facility. Describe how sludge (or other solids) generated during wastewater treatment are handled and disposed. If your facility has no such plan (or the permitted facility does not generate any solids), explain this in writing. Submit one signed original and two copies. The following items must be submitted by any Municipal or Industrial facilities discharging process wastewater Industrial facilities classified as Primary Industries (see Appendices A D to Title 40 of the Code of Federal Regulations,Part 122) and ALL Municipal facilities with a permitted flow>_ 1.0 MGD must submit a Priority Pollutant Analysis (PPA) in accordance with 40 CFR Part 122.21. The above requirement does NOT apply to privately owned facilities treating 100% domestic wastewater, or facilities which discharge non process wastewater(cooling water, filter backwash, etc.) PLEASE NOTE: Due to a change in fees effective January 1, 1999,there is no renewal fee required with your application package. Send the completed renewal package to: Mr. Charles H. Weaver,Jr. NC DENR/ Water Quality / NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 A / file:///Untitled ty Ron, I have checked with Dave Goodrich in Raleigh re. this matter. Hopefully we'll be able to get the ATC issued sooner than the allotted time. In the meanwhile, it is all right for Duke to continue operating the existing pilot system until ATC is issued and permanent facilities are constructed. Let me know if you have further questions/concerns. Rex Ronald E Lewis wrote: Per our phone conversation,please provide confirmation that continuing to use pilot system is okay until installation of the requested ATC is approved and implemented. Forwarded by Ronald E Lewis/Gen/DukePower on 05/04/2004 10:21 AM Ronald E Lewis To: dave.goodrich@ncmail.net 04/28/2004 09:59 cc: Rex.Gleason@ncmail.net, Michael.Parker@ncmail.net AM Subject: Allen Steam Station-Request for ATC for treatment system submitted March 24, Please advise to the status of your review of the ATC request to install a chemical injection system based on our pilot test. As noted in our request, Duke anticipates that construction and initial operation of the chemical injections system will take approximately six months (Tentative Schedule is ATC approved May 2004 and Construction from June to October 2004. Since approval of the pilot study extension request was only effective through April 30, 2004,please confirm Duke's request to continue to operate the pilot system, as needed, until the ATC modifications can be implemented. Rex Gleason- Rex.Gleason@ncmail.net %TITLE% North Carolina Dept. of Environment&Natural Resources Div. of Water Quality 919 N. Main St. Mooresville,NC 28115 Ph: (704) 663-1699 Fax: (704) 663-6040 1 of 1 5/4/2004 2:14 PM F W A T� Michael F.Easley,Governor Q q William G.Ross Jr.,Secretary \OCR PG North Carolina Department of Environment and Natural Resources C) . r Alan W.Klimek,P.E.Director > Division of Water Quality p Coleen H.Sullins,Deputy Director Division of Water Quality December 30, 2003 SS 5134 �--- Mr. Paul Fitzgerald Duke Energy Cliffside Steam Station MGO3A2 Hagers Ferry Rd. Huntersville, NC 28078- SUBJECT: Laboratory Certification Maintenance Inspection Dear Mr. Fitzgerald: Enclosed is a report for the inspection performed on November 20, 2003 by Mr. Chester E. Whiting. Where deficiencies are cited in this report, a response is required as well as for all lettered comments and/or recommendations. Within thirty days of receipt, please supply this office with a written item for item description of how these deficiencies, comments and/or recommendations were corrected. If the deficiencies cited in the enclosed report are not corrected, enforcement actions will be recommended. For certification maintenance, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by email, or if you have questions or need additional information please contact us at 919-733-3908. Sincerely, 1M4d4j4/11A James W. Meyer Laboratory Section Enclosure cc: Chester E. Whiting Mooresville Regional Office NEbENR N.C.Division of Water Quality Laboratory Section 1623 Mail Service Center Raleigh,North Carolina 27699-1623 (919)733-7015 FAX: (919)733-6241 On-Site Inspection Report LABORATORY NAME: Duke Power Allen Steam Station ADDRESS: Duke Power Company Mail Code: MGO3A2 13339 Hager's Ferry Road Huntersville, NC 28078-7929 CERTIFICATE NUMBER: 5134 DATE OF INSPECTION: November 20, 2003 TYPE OF INSPECTION: Field Parameter (Maintenance) EVALUATOR: Chet Whiting LOCAL PERSON(S) CONTACT: Mr. Paul Fitzgerald, Mr. Don Scruggs I. INTRODUCTION: The above named laboratory was inspected to verify compliance with 15A NCAC 2H .0800 for the analysis of environmental samples. II. OVERVIEW: Inspections for Field Personnel were conducted at Marshall Steam Station since this was a central location. Personnel were professional and courteous throughout the inspection process. III. DEFICIENCIES, REQUIREMENTS, COMMENTS, AND RECOMMENDATIONS: GENERAL: COMMENT: The date received and opened is recorded on the pH buffer container. This information will be lost when the container is discarded. RECOMMENDATION: It is strongly recommended that the facility document the following information: vendor, lot number expiration date, date received and date opened in the operators log or pH workbook. This information should be recorded each time a new lot is received or a new container is put into service. Documenting this information will provide a traceable hard record to verify that the analysis was performed using the proper reagents. Please bear in mind that this information could prove valuable should data be challenged, or a data review be conducted at a much later date. pH: A. COMMENT: Units of measure were not recorded. REQUIREMENT: 15A NCAC 2H .0805 (g) (1) states " Data pertinent to each analysis must be maintained for five years. Certified data must consist of date collected, time collected, sample site, sample collector, and sample analysis time. The field benchsheets must provide a space for the signature or initials of the analyst, and proper units of measure for all analyses." Duke Power Allen Steam Station Field Parameter Inspection 2 NOTE: A cover statement may be used on the worksheet, or in the log for each parameter. For example: All pH measurements are recorded in S.U. TEMEPERATURE: NOTE: The temperatures are recorded in-stream by a continuous monitor. The data is relayed to a computer that averages values and transfers this information directly to the DMR spreadsheet program. The thermistor for each site is checked with a JOFRA/AMETEK Temperature Calibrator. The temperature calibrator is checked with an NIST thermometer owned by Duke Power. This information is traceable and on file as series of work orders. The temperature variation of the units examined did not exceed 0.1°. This type of temperature analysis has been discussed with DWQ and has been accepted in this instance. IV. CONCLUSION: Correcting the above-cited comments and implementing the recommendations will help this facility to produce quality data and meet certification requirements. Please respond to all lettered comments. Report prepared by: Chet Whiting Date: November 26, 2003 1144 Duke Power. A Duke Energy Company Allen Steam Station 253 Plant Allen Rd. Belmont, NC 28012 November 12, 2003 Ms. Sonja Williams Mooresville Regional Office North Carolina Department of Environment and Natural Resources 919 North Main Street Mooresville, NC 28115 Subject: Duke Power Company Plant Allen &A STo n1 Co Dear Ms. Williams: On the evening of June 5, 2003 the yard drainage sump discharge pipe at Plant Allen was determined to have a leak. Flow to this pipe was isolated and approximately 325 ft of pipe replaced. Repairs were completed on November 11`h and the yard drainage system is operating normally. If you need additional information or have questions please contact Don Scruggs at 704 829-2423. Sincerely, Gf-z� (i- �Czcvyyt� ionesAND Donald L. Scruggs WAr Environmental Coordinator M�..0tE k. NOV 1 7 2003 4TER QUALITY SECTION \NA f Michael F. Easley,Governor ,,,.. \'y , William G.Ross Jr.,Secretary ` a { \ North Carolina Department of Environment and Natural Resources r t , Alan W.Klimek, P.E. Director ,.. -' Division of Water Quality 11/6/03 fiY6,5).0. / NC DEP t.L svtjALOFnCE RESOURCES v)// Michael A. Ruhe Ra;, • • Duke Energy Corporation P.O. Box 1006 NOV 1 3 2003 Charlotte, NC 282011006 SUBJECT: Payment Acknowledgment Civil Penalty Assessment QUALITY SECTION Plant Allen Steam Station WATER t1 Gaston County Permit No: NC0004979 LV-2003-0641 Dear Mr. Ruhe: This letter is to acknowledge receipt of check No. 0002006946 in the amount of$335.04 received from you dated October 29, 2003. This payment satisfies in full the civil assessment levied against the subject facility and this case has been closed. Payment of this penalty in no way precludes future action by this Division for additional violations of the applicable Statutes, Regulations, or Permits. If you have any questions, please call Robert L Sledge at (919) 733-5083 ext 547. Sincerely, At C • 71- , For Coleen Sullins, Deputy Director Division of Water Quality cc: Enforcement File#: LV-2003-0641 Central Files 1617 Mail Service Center Raleigh,NC 27699-1617 (919)733-7015 Customer Service 1 800 623-7748 • Duke FOSSIL-HYDRO GENERATION Power® Duke Power A Duke Energy Company EC11 E/526 South Church Street Charlotte, NC 28202-1802 NC DEPT.OF ENVIRONMEN AND NATURAL RESOURCES MOORESVILLr^'"OIONAL OFFIi._ October 30, 2003 P NOV 0 3 2003 North Carolina Department of Environment and Natural Resources Point Source Compliance/Enforcement Unit Division of Water Quality 1617 Mail Service Center WATER "'` v1` 4 Raleigh, North Carolina 27699-1617 Subject: Notice of Violation and Assessment of Civil Penalty Case No. LV-2003-0641 Duke Power Company Plant Allen Steam Station NPDES Permit No. NC0004979 Gaston County: On October 9, 2003 Duke Power received a civil penalty notification "Notice of Violation and Assessment of Civil Penalty for Violations of N.C. General Statute 143-215.1(a)(6) and NPDES Permit No. NC0004979." Duke Power regrets this action was necessary. A check in the amount of$335.04 is attached. Please direct any correspondence or questions concerning this issue to John Mease at 704-382-3946. Sincerely, kin :11-44/1 (4-4"-c, Michael A. Ruhe, Manager Environmental Support C: Rex Gleason — Mooresville Regional Office (NCDENR) www.duke-energy.corn 1 THE FACE OF THIS DOCUMENT CONTAINS MICRO PRINTING 11% Duke Power Gen-Support Groups Wachovla, N.A. ®Ene1 j+/ Duke Energy Corporation - 0002006946 6 422 South ChUrch'Street Greenville,SC P803B i A22 s.cnl, n 51ree1 Charlotte,NC 28237 P.O.Box 1244. Charlotte,NC 28201-1244 67-1/532 Date 10/29/2003 Pay Amount $ *********335.04 Pay Three hundred thirty five and 04/100 Dollars To The DEPT OF ENVIRONMENT&NATURAL RESOURCES Order of POINT SOURCE COMPLIANCE/ENFORCEMENT DIV OF WATER QUALITY-1617 MAIL SEAA411 Z A.A4-6-.-- Raleigh,NC 27699-1617 AUTHORIZED SIGNATURE 0000 200 6114 611' 1:0 5 3 2000 L 9': 20 799001, 30 L 5 211' THE BACK OF THIS DOCUMENT CONTAINS AN ARTIFICIAL WATERMARK-HOLD AT AN ANGLE TO VIEW WHEN CHECKING ENDORSEMENT _ N"16 O� WA Michael F.Easley.Go�i or � QG William G.Ross Jr.,Secretary 7 North Carolina Department of Environment and Natural Resources > 1 Man W.Klimek,P.E.,Director Division of Water Quality Coleen H.Sullins,Deputy Director Division of Water Quality October 7, 2003 CERTIFIED MAIL 1 OD 1 51 O OcXote lout, 5504 RETURN RECEIPT REQUESTED Mr. Michael A. Ruhe, Water Compliance Manager Duke Energy Corporation P.O. Box 1006 (EC l l E) Charlotte,NC 28201-1006 SUBJECT: Notice of Violation and Assessment of Civil Penalty for Violations of N.C. General Statute 143-215,1(a)(6) and NPDES Permit No. NC0004979 Plant Allen Steam Station Case No. LV-2003-0641 Gaston County Dear Mr. Ruhe: This letter transmits a Notice of Violation and assessment of civil penalty in the amount of $335.04 ($250.00 civil penalty+$85.04 enforcement costs) against Duke Energy Corporation. This assessment is based upon the following facts: A review has been conducted of the discharge monitoring report (DMR) submitted by Duke Energy Corporation for the month of July 2003. This review has shown the subject facility to be in violation of the discharge limitations found in NPDES Permit No. NC0004979. The violations are summarized in Attachment A to this letter. Based upon the above facts, I conclude as a matter of law that Duke Energy Corporation violated the terms, conditions or requirements of NPDES Permit No.NC0004979 and North Carolina General Statute(G.S.) 143-215.1(a)(6) in the manner and extent shown in Attachment A. A civil penalty may be assessed in accordance with the maximums established by G.S. 143- 215.6A(a)(2). Based upon the above findings of fact and conclusions of law,and in accordance with authority provided by the Secretary of the Department of Environment and Natural Resources and the Director of the Division of Water Quality, I, D. Rex Gleason, Water Quality Regional Supervisor for the Mooresville Region, hereby make the following civil penalty assessment against Duke Energy Corporation: NCDENR Mooresville Regional Office,919 North Main Street,Mooresville,North Carolina 28115 Phone 704-663-1699 Customer Service Fax 704-663-6040 1-877-623-6748 $ 250.00 For 1 of the one (1) violation of G.S. 143- 215.1(a)(6) and NPDES Permit No. NC0004979, by discharging waste into the waters of the State in violation of the permit daily maximum effluent limit for Total Selenium. $ 0 For 0 of the one (1) violation of G.S. 143- 215.1(a)(6) and NPDES Permit No. NC0004979, by discharging waste into the waters of the State in violation of the permit daily maximum effluent limit for pH. $ 250.00 TOTAL CIVIL PENALTY $ 85.04 Enforcement costs. $ 335.04 TOTAL AMOUNT DUE Pursuant to G.S. 143-215.6A(c), in determining the amount of the penalty I have taken into account the Findings of Fact and Conclusions of Law and the factors set forth at G.S. 143B- 282.1(b), which are: (1) The degree and extent of harm to the natural resources of the State, to the public health, or to private property resulting from the violations; (2) The duration and gravity of the violations; (3) The effect on ground or surface water quantity or quality or on air quality; (4) The cost of rectifying the damage; (5) The amount of money saved by noncompliance; (6) Whether the violations were committed willfully or intentionally; (7) The prior record of the violator in complying or failing to comply with programs over which the Environmental Management Commission has regulatory authority; and (8) The cost to the State of the enforcement procedures. Within thirty days of receipt of this notice, you must do one of the following: 1. Submit payment of the penalty: Payment should be made directly to the order of the Department of Environment and Natural Resources (do not include waiver form). Payment of the penalty will not foreclose further enforcement action for any continuing or new violation(s). Please submit payment to the attention of Point Source Compliance/Enforcement Unit Division of Water Quality 1617 Mail Service Center Raleigh,North Carolina 27699-1617 OR 2. Submit a written request for remission including a detailed justification for such request: Please be aware that a request for remission is limited to consideration of the five factors listed below as they may relate to the reasonableness of the amount of the penalty assessed. Requesting remission is not the proper procedure for contesting whether the violation(s) occurred or the accuracy of any of the factual statements contained in the civil penalty assessment document. Because a remission request forecloses the option of an administrative hearing, such a request must be accompanied by a waiver of your right to an administrative hearing and a stipulation that no factual or legal issues are in dispute. Please prepare a detailed statement that establishes why you believe the civil penalty should be remitted, and submit it to the Division of Water Quality at the address listed below. In determining whether a remission request will be approved, the following factors shall be considered: (1) whether one or more of the civil penalty assessment factors in G.S. 143B- 282.1(b) were wrongfully applied to the detriment of the petitioner; (2) whether the violator promptly abated continuing environmental damage resulting from the violation; (3) whether the violation was inadvertent or a result of an accident; (4) whether the violator had been assessed civil penalties for any previous violations; or (5) whether payment of the civil penalty will prevent payment for the remaining necessary remedial actions. Please note that all information presented in support of your request for remission must be submitted in writing. The Director of the Division of Water Quality will review your evidence and inform you of his decision in the matter of your remission request. The response will provide details regarding case status, directions for payment, and provision for further appeal of the penalty to the Environmental Management Commission's Committee on Civil Penalty Remissions (Committee). Please be advised that the Committee cannot consider information that was not part of the original remission request considered by the Director. Therefore, it is very important that you prepare a complete and thorough statement in support of your request for remission. In order to request remission,you must complete and submit the enclosed"Waiver of Right to an Administrative Hearing and Stipulation of Facts" form within thirty (30) days of receipt of this notice. The Division of Water Quality also requests that you complete and submit the enclosed"Justification for Remission Request." Both forms should be submitted to the following address: • Point Source Compliance/Enforcement Unit Division of Water Quality 1617 Mail Service Center Raleigh,North Carolina 27699-1617 OR 3. File a petition for an administrative hearing with the Office of Administrative Hearings: If you wish to contest any statement in the attached assessment document you must file a petition for an administrative hearing. You may obtain the petition form from the Office of Administrative Hearings. You must file the petition with the Office of Administrative Hearings within thirty(30) days of receipt of this notice. A petition is considered filed when it is received in the Office of Administrative Hearings during normal office hours. The Office of Administrative Hearings accepts filings Monday through Friday between the hours of 8:00 a.m. and 5:00 p.m., except for official state holidays. The original and one (1) copy of the petition must be filed with the Office of Administrative Hearings. The petition may be faxed—provided the original and one copy of the document is received in the Office of Administrative Hearings within five (5) business days following the faxed transmission. The mailing address for the Office of Administrative Hearings is: Office of Administrative Hearings 6714 Mail Service Center Raleigh,North Carolina 27699-6714 Telephone: (919) 733-2698 Facsimile: (919) 733-3478 A copy of the petition must also be served on DENR as follows: Mr. Dan Oakley, General Counsel Department of Environment and Natural Resources 1601 Mail Service Center Raleigh,North Carolina 27699-1601 Please indicate the case number(as found on page one of this letter) on the petition. Failure to exercise one of the options above within thirty(30) days of receipt of this letter, as evidenced by an internal date/time received stamp (not a postmark), will result in this matter being referred to the Attorney General's Office for collection of the penalty through a civil action. Please be advised that additional penalties may be assessed for violations that occur after the review period of this assessment. If the violations are of a continuing nature, not related to operation and/or maintenance problems, and you anticipate remedial construction activities, then you may wish to consider applying for a Special Order by Consent. If you have any questions about this civil penalty assessment or a Special Order by Consent, please contact the Water Quality Section staff of the Mooresville Regional Office at 704/663-1699. Dck_ 72oc7 (Date) D. Rex Gle on, P.E. Water Quality Regional Supervisor Mooresville Regional Office Division of Water Quality ATTACHMENTS cc: Water Quality Regional Supervisor w/attachments Compliance/Enforcement File w/attachments Central Files w/attachments RMB . Attachment A Duke Energy Corporation Plant Allen Steam Station NPDES Permit No.NC0004979 Case Number LV-2003-0641 Limit Violations,July 2003 Daily Maximum Limit Violations Parameter Reported Value Limit Units Total Selenium 40.4 * 31.0 µg/L PH 9.3 >_6.0 - <9.0 s.u. * denotes assessment of civil penalty. • • STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES COUNTY OF Gaston IN THE MATTER OF ASSESSMENT ) WAIVER OF RIGHT TO AN CIVIL PENALTIES AGAINST ) ADMINISTRATIVE HEARING ) AND STIPULATION OF FACTS Duke Energy Corporation ) PERMIT NO. NC0004979 ) FILE NO. LV-2003-0641 Having been assessed civil penalties totaling$335.04 for violation(s) as set forth in the assessment document of the Division of Water Quality dated October 7, 2003, the undersigned, desiring to seek remission of the civil penalties, does hereby waive the right to an administrative hearing in the above-stated matter and does stipulate that the facts are as alleged in the assessment document. The undersigned further understands that all evidence presented in support of remission of this civil penalty must be submitted to the Director of the Division of Water Quality within 30 days of receipt of the notice of assessment. No new evidence in support of a remission request will be allowed after 30 days from the receipt of the notice of assessment. This the day of , 2003 BY ADDRESS TELEPHONE • JUSTIFICATION FOR REMISSION REOUEST DWQ Case Number: LV-2003-0641 Assessed Party: Duke Energy Corporation Permit No. (if applicable): NC0004979 (Plant Allen Steam Station) County: Gaston Amount Assessed: $335.04 Please use this form when requesting remission of this civil penalty. You must also complete the " Waiver of Right to an Administrative Hearing and Stipulation of Facts" form to request remission of this civil penalty. You should attach any documents that you believe support your request and are necessary for the Director to consider in evaluating your request for remission. Please be aware that a request for remission is limited to consideration of the five factors listed below as they may relate to the reasonableness of the amount of the civil penalty assessed. Requesting remission is not the proper procedure for contesting whether the violation(s) occurred or the accuracy of any of the factual statements contained in the civil penalty assessment document. Pursuant to N.C.G.S. § 143R-282.1(c), Temission of a civil penalty may he granted only when one or more of the following five factors applies. Please check each factor that you believe applies to your case and provide a detailed explanation, including copies of supporting documents, as to why the factor applies (attach additional pages as needed). (a) one or more of the civil penalty assessment ctors in N.C.G.c 143B-282.l(b) were wrongfully applied to the detriment of the petitioner(the assessment factors are listed in the civil penalty assessment document); (hl the vnolatrr nrmm�tly a}.atPd cnntin1.1ntr entrirnnrnentgll r1.imarre rp.1 1tina �i•nm the \ 1 Y Y J d "'b" �.b violation (Le., explain the steps that you took to correct the violation and prevent future occurrences); (c) the violation was inadvertent nr a result of an accident (i.e., e plain why the violation way unavoidable nr something you rnuld not prevent nr preparefnr); (r1) the violator had not been accecced civil penalties for any previous violations; (e) payment of the civil penalty will prevent payment for the remaining necessary remedial actions (i.e. -explain how payment nf•the civil penalty will prevent ynunm nertnrmino the nrtivitiec nereccnry to arhiove rmmnlinnrel PXPI ANAT1ON• .r • EFFLUENT ' cERMtT NO NC000497f DISCHARGE NO. 002 MONTH July YEAR. 2003 ,7Y NAME Alien Steam Station CLASS I COUNTY Gaston 4ATOR IN RESPONSIBLE CHARGE (ORCI Don Scruggs GRADE I PHONE 704-829-2350 aTiciED LABORATORIES (1) Duke Power Env.Services-246 (2) .HECK.BOX IF ORC HAS CHANGED D PERSON(S)COLLECTING SAMPLES Staff ' Man ORIGINAL and ONE COPY to i _ O ATTN CENTRAL FILES / �/ • DIVISION OF WATER QUALITY X / )`I ' //x.f b �C /� ram..-- '� DEHNR • (SIGNATIIR,.EKOPERATOR IN RESPONSIBLE CHARGE) DATE P O.BOX 29535 RALEIGH NC 276 6-0535 By this signature.I certify that this report is accurate and complete to the best of my knowledge. 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W C w - _ - '6 r - - a m o - • LL; 0 O << O -• / 'm / c` 1 FIRS 1 HRS I YIN MGD I SU 1 moll I mryi uai 1 ugl g'I mon m 1 uan a9 u mn1 1 ma9 1 P/F 1 ma/I ( 11 0700 I 9 I Y 1 25.5 1 7.0 <5.0 8.0 <10.0 1 <10.0 <0.005 1 0.07 ( 14.2 23.1 <0.010 I 0.72 ( <0.04 21 0700 I 9 I Y I I I I 1 31 0700 r 9 1 Y I I 1 I 1 I I I 41 0700 1 9 1 B I I I 1 I I 510700 9 B ( I I I I I r 610700 9 I B I I I 1 I 1 I I I I I 71 0700 9 1 Y I I I I 1 I I 51 0700 I 9 1 Y 1 I 1 910700 9 1 Y 8.6 I I I I I I 1 1 I I , 1 t31 0700 I 9 I Y 23.9 7.7 I I I I 1 ( r11 0700 1 9 1 Y 1 9.5 :2! 1300 I 2 1 Y I 9.3 P I 1 I 13( 0700 1 9 1 Y 8.3 1 I I I 1 1 I I _94-1 I I 1 1 141 0700 I 9 I Y I I I / I I I I 1 151 0700 I 9 1 Y 25.2 1 7.3 I I I I I 0.004 I I 40.4)1 1 I P 1e 0700 1( 9 1 Y I S.4 1 I I 171 0700I 9 1 Y I I 1 I 1 I I I I I I 1 tel 0700 1 9 1 Y 1 I I I I 1 I I 131 0700 ( 9 1 Y I I ' I I ( I 1 1 I 1 I 231 0700 1 9 Y 1 I 1 I 211 0700 1 9 Y I I I I I I I I I 221 07001 9 Y 0.7 1 I I I I ( 10700I 9 1 Y I I I 1 I I I I I 241 07001 9 I B I I I 1 I I 291 0700 i 9 1 B I 1 ! 1 I I I I 1 1 I I I 2e1 070D I 9 1 B 1 I I I I 1 2710700 9 1 B I I 1 I I I I 1 ( I I 2^1 0700 9 I B I I I I 291 0700 9 1 B 0.7 I I I I I I 331 0700 I 9 1 Y I 3110700I 9 I Y I I I 1 I Average 1 15.2 0.0 8.0 0.0 0.0 I 0.002 0.07 14.2 31.8 I 0.000 I 0.72 0.00 !Maximum I 25.5 9.3 <5.0 8.0 <10.0 <10.0 <0.005 0.07 14.2 1 40.4 <0.010 I 0.72 <0.04 !Minimum I 0.7 7.0 I <5.0 8.0 <10.0 <10.0 0.004 0.07 I 14.2 1 23.1 I <0.010 0.72 <0.04 IComc.(Ci!Grab(G) G G G G G G G ( G G G G 1 G G 1Montniy Limit 6.0-9.0 15.0 1 30.0 - - - - I - - - - 1 16 Fanotty Status:(Please cnecx one of the following) DEM Form MR-1(8/94) Ali monitoring oata and sampling frequencies meet permit requirements 1 I Compliant All monitoring data and sampling frequencies do NOT meet permit requirements I x I Noncomoiian: See Attainment (5 E= C 0 vE/2 L.sue•, "I certify under penalty of law,that this document and all attacnments were prepared under my direction or supervision in acccoroance with a system designed to assure that qualified oersonnei oroperiy gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system.or those persons oirectly responsible for gatnering :tie information.the information submitted is.to Inc pest of my knowledge and belief true.accurate.and complete. I am aware tnat there are significant penalties for submitting false information.mcluoing Inc possibility of fines and imprisonment for knowing violations." A � - � f /� M1Lcnael A.Ruhe I'kor I�✓.„f'n '/"`,.'�'',- p'l�.o/�3 Perrninee(Please print or type) Signature of Permittee" Date °0 Box 1006(EC11E1 Charlotte.NC 28201-1006 704-373-3231 05/31/2005 Pe:m:nee Aoaress Phone Numoer Permit Exp.Date 'ORC must visit facility and document visitation of facility as reoutred per 15A NCAC 8A.0202 ID)(5)(B) -,`sacred py other tnan the permittee.delegation Cf signatory autnonty must be on file with the state per 15A NCAC 2B.0506(b)(2)(D)_ "'Mu:::oie Systems Operating Tne morcniy average for fecal coliform is to be reporteo as a GEOMETRIC mean. Use only units designated in the reporting facility's permit for reporting oats. ,‘ -/7 . ' . Permit NC0004979 A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS — FINAL During the period beginning on the effective date of this permit and lasting until expiration. the Permittee is authorized to discharge from outfall 002. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Daily Measurement I Sample Type Sample Location . Average Maximum Frequency 1 _ Flow Weekly Instantaneous or Influent or Effluent estimate Oil and Grease 15.0 ma/I 20.0 mg/1 Quarterly 1 Grab Effluent Total Suspended Solids 30.0 mg/I 100.0 ma/l Monthly Grab Effluent • Biological Oxygen Demand(BM), Quarterly Grab Effluent 200C2 Fecal Coliform Quarterly I Grab Effluent Total Copper2 1.0 mg/I 2/Month Grab Effluent Total Iron2 1.58 mg/1 Monthly Grab Effluent Total Arsenic2 I Monthly Grab Effluent , Total Selenium2 31.0 4/1 2/Month Grab Effluent • Total Phosphorus Semi-annually Grab Effluent . Total Nitrogen(NO2+NO3+TKN) Semi-annually Grab Effluent Chronic Toxicity' Quarterly Grab Effluent Total Chromium2 I Quarterly I Grab Effluent Phenol3 Quarterly Grab Effluent Naahthal.ene3 ) Quarterly Grab Effluent Sulfate Quarterly Grab Effluent . Total Barium2 I. 1 Quarterly [ Grab Effluent • Total Nickell Quarterly Grab Effluent Cyanide 1 Quarterly Grab Effluent • Total Zinc2 Quarterly Grab Effluent • TotQuarterly I Grab Effluent pH4 I I Monthly Cadmium2 Grab Effluent Notes: 1. Whole Effluent Toxicity shall be monitored by chronic toxicity (Ceriodaphnia) P/F at 16%. Tests shall be conducted in January, April, July and October (see Part A.(8.) for details) 2. Total metals are defined by 40 CFR 136. Any method specified by 40 CFR 136 is considered acceptable for analysis. 3. Monitoring for these parameters shall continue until groundwater remediation activities are completed. 4. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. There shall be no discharge of floating solids or visible foam in other than trace amounts. 4 .01 W A 7- it? Michael F.Easley,G vemor William G.Ross,Jr.,Secretary . ' G Department of Environment and Natural Resources Alan W.Klimek, P.E.Director —I Division of Water Quality Coleen Sullins,Deputy Director Division of Water Quality October 28, 2003 Mr. Michael A. Ruhe, Manager Environmental Support Duke Power Company EC11E 526 South Church Street Charlotte,N.C. 28202-1802 Subject: Pilot Study Extension Request Selenium Reduction Allen Steam Plant NPDES Permit No. NC0004979 Gaston County Dear Mr. Ruhe: This Office is in receipt of your letter dated October 27, 2003 concerning a request to extend the on-going pilot study, which was designed to reduce the selenium concentration in the wastewater discharged from Duke's Allen Steam Station. Selenium concentrations in the effluent have been found to exceed the NPDES permit daily maximum limitation of 31 ug/L. The pilot study involved the rerouting of wastewater flow in the existing ash basin through a vegetated area of the basin where selenium concentrations have been found to be within permit compliance. Ferric sulfate was also added to enhance the precipitation of the selenium as it passed through the vegetated area. The rerouting of the existing waste stream and the addition of the ferric sulfate was expected to reduce effluent selenium concentrations to below your current NPDES permit limit. Based on preliminary results from the study, Duke has been able to maintain compliance with the current NPDES limit. However, per your October 27th letter, continued addition of the ferric sulfate is going to be necessary as long as high alkaline coal is your predominant fuel source. In your letter, you requested that the pilot study be extended for up to one year, while the design of a permitted treatment system is completed by Duke's staff, and modification of the subject permit is completed by the Division's NPDES Unit. Based on this Office's review of your request, we have no objection to extending the on- going pilot study, however, six months should be ample time in which to prepare the necessary plans and specifications and obtain the appropriate approvals from the Division. The results from your current study should have provided you with the information needed to prepare the design for your proposed treatment system and permit modification. For this reason,the approval of this pilot study extension request is only effective from the date of this letter through April 30, 2004. Please note that under no circumstances should this approval be construed as authorization for Duke Power to exceed any existing NPDES permit limitation or to by-pass any existing wastewater treatment process. A A R Customer Service Division of Water Quality 919 North Main Street Mooresville,NC 28115 Phone (704)663-1699 1 877 623-6748 Fax (704)663-6040 Mr. Michael A. Ruhe October 28, 2003 Page Two If you have any questions regarding this matter, please contact Mr. Michael Parker or me at 704-663-1699. Sincerely, 7-) -) / D. Rex Gleason, P.E. Water Quality Regional Supervisor Cc: Dave Goodrich Kevin Bowden /mlp h\gen\p i lotstdy 102803.doc Duke FOSSIL-HYDRO GENERATION Power® A Duke Energy Company n Duke Power EC11E/526 South Church Street u +� Charlotte, NC 28202-1802 October 27, 2003 MC DEPT.0 ViR) MtisiT AND P ATUR tc,,.} SOURCES iii0OREsvo 3FFRCE Mr. Rex Gleason r Water Quality Supervisor North Carolina Department of OCT 2 8 2003 Natural Resources 919 North Main Street Mooresville, NC 28115 l"^R Subject: Allen Steam Station NPDES Permit NC0004979 Pilot Test for Selenium Reduction Dear Mr. Gleason: Duke Power appreciates your cooperation and approval to conduct a pilot test for selenium reduction with addition of ferric sulfate within the ash basin of Allen Steam Station through October 2003. Further testing has confirmed that the addition of ferric sulfate to maintain compliance with the NPDES permit selenium limit is needed, if a high alkaline coal is the predominant fuel source. Thus, Duke Power requests permission to continue to use the current addition system for one year as needed, while submittal of a design and modification of the permitted treatment system is evaluated by your NPDES Permitting Unit in Raleigh, North Carolina. The pilot treatment system is currently approved to add up to 100 gallons of ferric sulfate per 5.0 MGD of wastewater. If you need to discuss further information, please contact Ron Lewis (980) 373-5710 or me (980) 373-3231. Sincerely, frk tikAA C't avAtt Michael A. Ruhe, Manager Environmental Support Attachments cc: Mr. David Goodrich, NCDENR-Raleigh www.duke-energy.corn r[P Duke FOSSIL-HYDRO GENERATION Power® Duke Power A Duke EnergyCompany Pan Y EC11E/526 South Church Street Charlotte, NC 28202-1802 % lilt DEPT.C.54. r. '0,4647 AND NA''. - , . ';CES �AOORES� .,:FILE September 18, 2003 Mr. Rex Gleason Mooresville Regional Office SEP 2 2 2003 North Carolina Department of Environment and Natural Resources 919 North Main Street Mooresville, NC 28115 Subject: Duke Power Company WATER ER <-• • . w:v. Plant Allen Stream Station Gaston County NPDES Permit Number NC0004979 Dear Mr. Gleason: This letter fulfills the 5 day written notification requirement as stipulated by the NPDES permit Part II, Section E. 6. a. for an NPDES permit exceedance at Plant Allen on July 15, 2003. Duke Power became aware of the exceedance on July 17th (received the analytical result) and verbally notified Mr. Richard Bridgeman of your office. At outfall #002 (ash basin treatment system) selenium was measured at 40.4 ug/L exceeding the NPDES permit limit of 31.0 ug/L daily maximum. Mr. Bridgeman extended the notification requirement until the root cause was determined. A (pilot)temporary treatment for the elevated selenium was approved by your office and was set up at the ash basin wastewater treatment system, which is still in use. In addition, the plant significantly reduced its operation, which greatly reduced the flow to the ash basin. On August 9, 2003 a required compliance sample was collected. The result (12.7ug/L) was below the permitted daily maximum. A root cause team of six Duke Power professionals was given the task to determine the cause of the elevated selenium. The primary cause was determined to be coal containing high calcium, which caused high alkalinity and high pH in the ash sluice. Elevated alkalinity and pH contributed to selenium being released from solids (flyash). Thus in the elevated alkalinity and pH the selenium was released from the ash as it was being sluiced to the ash basin. Duke Power has put processes in place to prevent future recurrences. If you need additional information or have questions, please contact either John Mease at 704 382- 3946 or Don Scruggs at 704 829-2423. Sincerely, A, Michael A. Ruhe, Manager Environmental Support www.duke-energy.corn Michael F.Easley,Govemor 46 PIC1?(:) William G.Ross Jr..Secretary North Carolina Department of Environment and Natural Resources v fAlan W.Klimek,P.E.,Director '� Division of Water Quality Coleen H.Sullins,Deputy Director Division of Water Quality September 18, 2003 Mr. Michael Ruhe, Manager Water Protection Duke Energy Corporation PO Box 1006 (EC11E) • Charlotte,North Carolina 28201-1006 Subject: Compliance Biomonitoring Inspection Duke Power Allen Steam Station NPDES Permit No.NC0004979 Gaston County,NC • Dear Mr. Ruhe: Enclosed is a copy of the Compliance Biomonitoring Inspection Report for the inspection conducted at the subject facility on September 16, 2003 by Mr. John Lesley of this Office. Please inform the facility's Operator-in-Responsible Charge of our findings by forwarding a copy of the enclosed report. Toxicity test results will be forwarded under separate cover when available. The report should be self-explanatory;however, should you have any questions concerning this report,please do not hesitate to contact Mr. Lesley or me at(704) 663-1699. Sincerely, • D. Rex Gleason,P.E. Water Quality Regional Supervisor Enclosure • cc: Central Files Gaston County Health Department JL NCDENR Mooresville Regional Office,919 North Main Street,Mooresville,North Carolina 28115 Phone 704-663-1699 Customer Service Fax 704-663-6040 1-877-623-6748 osr,�s United States Environmental Protection Agency, Washington, DC 20460 Form Approved A -ri NPDES Compliance Inspection Report © irA OMB No.2040-0003 North Carolina Department of Environment and Natural Resources Approval Expires '' NCDENR'LMalt- Division of Water Quality, Mooresville Regional Office 7/31/85 Section A: National Data System Coding Transaction Code NPDES Permit No. YR/MO/DAY Inspection Type Inspector Facility Type N 5 NC0004979 03/09/16 B S 2 Inspection Work Days Facility Self-Monitoring Evaluation Rating BI QA Reserved 2 5 N N Section B: Facility Data Entry Time: Permit Effective Date: Name and Location of Facility Inspected: 11:05 July 1,2002 Duke Power Allen Steam Station Exit Time: off Highway 273,south of Belmont 12:10 Permit Expiration Date: Gaston County,North Carolina Date: May 31,2005 03/09/16 Name(s)of On-Site Representatives- Title(s)- -Phone No(s): Don Scruggs/ORC/704-829-2350 Name and Address of Responsible Official: Title: Mr. Michael Ruhe Manager, Water Protection Duke Energy Corporation Phone No. Contacted? PO Box 1006(EC 11 E) 704-373-3231 No Charlotte,North Carolina 28201-1006 Section C: Areas Evaluated During Inspection ® Permit ® Flow Measurement ® Operations&Maintenance ❑ Sewer Overflow ® Records/Reports ® Self-Monitoring Program ® Sludge Handling/Disposal 1=11 Pollution Prevention ® Facility Site Review ❑ Compliance Schedules ❑ Pretreatment Program ❑ Multimedia ® Effluent/Receiving Waters ❑ Laboratory ❑ Stormwater ❑ Other: Section D: Summary of Findings/Comments See Attached Sheet(s) for Summary Toxicity test results will be forwarded under separate cover when available. Signature(s)of Ins ector . Agency/Office/Telephone: Date: John Lesley DENR-DWQ/MRO/(704)663-1699 FAX: (704)663-6040 September 18,2003 • Signature of Reviewer: Agency/Office Date: Regulatory Office Use Only Action Taken Date: Noncompliance Compliance EPA Form 3560-3 (Revised 3-85)Previous Editions are Obsolete Duke Power Allen Steam Station NPDES Permit No.NC0004979 Page 2 John Lesley last inspected this facility on August 2, 2002. Permit: The permit contains the following outfalls: Outfall 001 Discharge of once through non-contact cooling water Outfall 002 An ash pond discharge consisting of septic tank/sand filter effluent, groundwater remediation system effluent, coal yard drainage, boiler room drainage, turbine room drainage, and stormwater runoff Outfall 002A Coal yard sump overflow Outfall 002B Power house sump overflows Outfall 003 Discharge of miscellaneous non-contact cooling waters Outfall 004 Discharge of miscellaneous non-contact cooling water, vehicle wash water, intake screen backwash, and intake filter backwash Backwash water discharged from the intake filter for Unit 5 condenser cooling water is permissible so long as no detergent, chemicals, or other non-indigenous material are used in the backwash process (see Part A (7)— Special Condition of Asiatic Clam/Debris Filter Backwash of the NPDES Permit). Pump seal cooling water is discharged to a ditch that conveys stormwater to the discharge canal for outfalls 001 and 003. According to the permit application received by the Division on March 1, 2001, the stormwater outfall was included in the stormwater group application submittal (March 1991) to the EPA. It is recommended that the outfall be added in next permit renewal. Facility Site Review/Operations and Maintenance: Operation and maintenance of the facility are commendable. A designated Operator-in- Responsible Charge (ORC) and three backup ORCs staff the facility. The designated ORC and backup ORCs have WWTP Operator Grade II Certification and Physical/Chemical I Certification. Total suspended residue testing is conducted in-house for process control. Outfall 001: The condenser cooling water is conveyed to the discharge canal that flows to the South Fork Catawba River. Outfall 002: The only wastewater treatment discharge entering the ash basin is a septic tank discharge for domestic wastewater. Stanley Septic Tank Services remove septage generated by the septic tank. Additional treatment in the ash basin includes pH adjustment (carbon dioxide, sulfuric Duke Power Allen Steam Station NPDES Permit No. NC0004979 Page 3 acid, and sodium hydroxide) available at the discharge if needed. A pilot study for the removal of selenium consisting of Ferric sulfate/sulfuric acid addition for flocculation, 7—20,000 gallon detention tanks, and 56 filtration units has been implemented. Selenium is suspected in high alkaline coal used at the facility. The ash basin appeared to be well maintained. The ash basin discharges to the Catawba River. Outfall 002A and 002B: No overflows occurred in the previous 12-month period. Discharges to the Catawba River. Outfall 003: Discharges to the discharge canal (South Fork Catawba River). Outfall 004: • Discharges to the Catawba River. Outfall 005: Discharges to the Catawba River. All outfalls appeared to be well maintained and were readily accessible. No adverse impacts to the receiving waters were observed. Records and Reports: The facility maintains records consisting of ORC and maintenance logs, laboratory analysis reports, chain of custody forms, calibration logs, and monthly monitoring reports. Flow records are maintained in a computer database. All records were complete and up-to-date. Laboratory: The on-site lab is certified to conduct pH and temperature measurements (Certificate No. 5134). Temperature is measured by means of a thermocouple on the condenser cooling water discharge that is calibrated twice annually using an NIST certified thermometer. Toxicity testing is performed by Environmental Testing Solutions. All other analyses and testing are conducted at the Duke Power Analytical Laboratory. Duke Power Allen Steam Station NPDES Permit No.NC0004979 Page 4 Self-Monitoring Program: Monthly monitoring reports were reviewed for the period July 2002 through June 2003. No violations were reported during the period. All samples are collected and maintained on ice. A comprehensive chain of custody procedure is followed in the collection and shipment of samples. Sludge Disposal: Ash is reused in accordance with Ash Reuse Permit No. WQ0003255. Flow Measurement: Flow is measured by means of calculating the rate of flow from pump curve at outfall 001. A staff gauge is used to measure flow at Outfall 002 (ash basin discharge). Effluent/Receiving Waters: None of the discharges appeared to have an adverse impact on the receiving waters. Samples were collected at outfall 002 (ash basin) for use in a chronic Ceriodaphnia dubia pass/fail toxicity test. Toxicity test results will be forwarded under separate cover when available. elenium Treatm...eam Station Ash Basin Discharge 002 Subject: Update on the Pilot Selenium Treatment System at Allen Steam Station Ash Basin Discharge 002 Date: Fri, 5 Sep 2003 16:10:16 -0400 From: "Ronald E Lewis" <relewis1 @duke-energy.com> To: Michael.Parker@ncmail.net Appreciate you taking time today to discuss operation of the pilot selenium treatment system and our plan going forward to enable lowering of the water level in the ash basin. In addition to continued operation of the pilot treatment system until normal operation is possible, we will move forward with our plan to keep 3 of 5 units off-line and route ash-free sluice water across the ash basin to enable mixing and release of more water from the ash basin. The pilot treatment system currently processes enough water (6 to 7 MGD) to maintain compliance with the selenium limit and the water level at eight inches below overflow with two units operating. Per our plan, two sluice lines (the one line that services both Units 1&2 and the one that services Unit 5) will be connected to an 18 inch HPDE pipe to route ash-free sluice water to the discharge tower. Mixing at the discharge tower to further reduce selenium concentrations will allow the release of the average volume of water (20 to 25 MGD) . Simultaneous to this effort, the root cause investigation will enable barriers and processes to be implemented to prevent such events in the future. One action already identified and being implemented is the addition of sulfuric acid within the sluice lines of the two operating units to increase precipitation of selenium with available iron in the ash being sluiced. 1 of 1 9/9/03 8:49 AM r�`p G William G.Ross Jr.,Secretary North Carolina Department of Environment and Natural Resources > _I Alan W.Klimek,P.E.,Director 1 +< Division of Water Quality/ 61—'16— (C-116' August 5,2002 Mr. Michael Rhue, Manager Water Protection Duke Energy Corporation 13339 Hagers Ferry Road(MGO3A5) Huntersville,North Carolina 28078-7929 Subject: Compliance Biomonitoring Inspection Duke Power Allen Steam Station NPDES Permit No. NC0004979 Gaston County,NC Dear Mr. Rhue: Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on August 2,2002 by Mr. John Lesley of this Office. Please inform the facility's Operator-in-Responsible Charge of our findings by forwarding a copy of the enclosed report. The report should be self-explanatory;however, should you have any questions concerning this report,please do not hesitate to contact Mr. Lesley or me at(704) 663-1699. Sincerely, R, .,,L....� M_ gn%� ....„ -.U--„- ic\ D. Rex Gleason,P.E. Water Quality Regional Supervisor Enclosure cc: Central Files Gaston County Health Department JL grA NCDENR N.C.Division of Water Quality 919 North Main Street,Mooresville NC 28115 Phone(704)663-1699 • FAX (704)663-6040 ,� United States Environmental Protection Agency,Washington,DC 20460 Form Approved 'SD_ A NPDES Compliance Inspection Report ©IYA OMB No.2040-0003 North Carolina Department of Environment and Natural Resources ---� Approval Expires Division of Water Quality,Mooresville Regional Office NCDENR 7/31/85 SectionA: National Data System Coding Transaction Code NPDES Permit No. YR/MO/DAY Inspection Type Inspector Facility Type N 5 NC0004979 02/08/02 B S 2 Inspection Work Days Facility Self-Monitoring Evaluation Rating BI QA ...........Reserved 2 5 N N Section B:Facility:Data Entry Time: : Permit Effective Date: Name and Location of Facility Inspected: 10:30 July 1,2002 Duke Power Allen Steam Station Exit Time: off Highway 273,south of Belmont 12:10 Permit Expiration Date: Gaston County,North Carolina Date: May 31,2002 02/08/02 Name(s)of On-Site Representatives Title(s)-Phone No(s): Don Scruggs/ORC/704-829-2350 Name and Address of Responsible Official: Title: • Mr.Michael Rhue Manager,Water Protection Duke Energy Corporation Phone No. Contacted? 13339 Hagers Ferry Road 704-875-5961 No Huntersville,North Carolina 28078-7929 Section C: Areas Evaluated During Inspection ® Permit ® Flow Measurement ® Operations&Maintenance ❑ Sewer Overflow ®Records/Reports ® Self-Monitoring Program ® Sludge Handling/Disposal D Pollution Prevention ®Facility Site Review ❑ Compliance Schedules ❑ Pretreatment Program ❑ Multimedia ®Effluent/Receiving Waters ❑ Laboratory ❑ Stormwater ❑ Other: Section D: Summary oflindings/Comments See Attached Sheet(s)for Summary Toxicity test results will be forwarded under separate cover when available. Signature(s)of Inspector s • Agency/Office/Telephone: . Date: John Lesley,, "`__K6 DENR-DWQ/MRO/(704)663-1699 FAX: (704)663-6040 August 5,2002 Signature of Reviewer: Agency/Office Date: Regulatory Office Use Only Action Taken Date: Noncompliance Compliance EPA Form 3560-3 (Revised 3-85)Previous Editions are Obsolete r , Duke Power Allen Steam Station NPDES Permit No.NC0004979 Page 2 • John Lesley last inspected this facility on July 17, 2001. Permit: The permit contains the following outfalls: Outfall 001 Discharge of once through cooling non-contact cooling water Outfall 002 An ash pond discharge consisting of septic tank/sand filter effluent, groundwater remediation system effluent, coal yard drainage,boiler room drainage,turbine room drainage, and stormwater runoff Outfall 002A Coal yard sump overflow Outfall 002B Power house sump overflows Outfall 003 Discharge of miscellaneous non-contact cooling waters Outfall 004 Discharge of miscellaneous non-contact cooling water, vehicle wash water, intake screen backwash, and intake filter backwash Outfall 005 Debris filter backwash(to be included in renewed permit) Facility Site Review/Operations and Maintenance: Operation and maintenance of the facility are commendable. A designated Operator-in- Responsible Charge(ORC) and three backup ORCs staff the facility. The designated ORC and backup ORCs have WWTP Operator Grade II Certifications. Total suspended residue testing is conducted in-house for process control. Outfall 001: The condenser cooling water is conveyed to the discharge canal that flows to the South Fork Catawba River. New piping has been installed and the canal bank has recently been stabilized to prevent erosion. Outfall 002: The only wastewater treatment discharge entering the ash basin is a septic tank discharge for domestic wastewater. Stanley Septic Tank Services remove septage generated by the septic tank. Additional treatment in the ash basin includes pH adjustment(carbon dioxide, sulfuric acid, and sodium hydroxide) available at the discharge if needed. The ash basin appeared to be well maintained. The ash basin discharges to the Catawba River. Outfall 002A and 002B: No overflows occurred in the previous 12-month period. Discharge to the Catawba River. Duke Power Allen Steam Station NPDES Permit No.NC0004979 Page 3 Outfall 003: Discharges to the discharge canal (South Fork Catawba River). Outfall 004: Discharges to the Catawba River. • Outfall 005: Discharges to the Catawba River. All outfalls appeared to be well maintained and were readily accessible. No adverse impacts to the receiving waters were observed. Records and Reports: The facility maintains records consisting of ORC and maintenance logs, laboratory analysis reports, chain of custody forms, calibration logs, and monthly monitoring reports. Flow records are maintained in a computer database. All records were complete and up-to-date. Laboratory: The on-site lab is certified to conduct pH and temperature measurements (Certificate No. 5134). Temperature is measured by means of a thermocouple on the condenser cooling water discharge that is calibrated twice annually using an NIST certified thermometer. Toxicity testing is performed by Environmental Testing Solutions. All other analyses and testing are conducted at the Duke Power Analytical Laboratory. Pace Labs is used on an as needed basis. Self-Monitoring Program: Monthly monitoring reports were reviewed for the period June 2001 through May 2002. One toxicity test failure was reported in October 2001. Follow-up tests were conducted in November and December 2001 that resulted in chronic values>64%. A Notice of Violation was issued for the October 2001 violation. All samples are collected and maintained on ice. A comprehensive chain of custody procedure is followed in the collection and shipment of samples. Sludge Disposal: Ash is reused in accordance with Ash Reuse Permit No. WQ0003255. Duke Power Allen Steam Station • NPDES Permit No.NC0004979 • Page 4 Flow Measurement: Flow is measured by means of calculating the rate of flow from pump curve at outfall 001. A staff gauge is used to measure flow at Outfall 002 (ash basin discharge). Effluent/Receiving Waters: None of the discharges appeared to have an adverse impact on the receiving waters. Samples were collected at outfall 002 (ash basin) for use in a chronic Ceriodaphnia dubia pass/fail toxicity test. Toxicity test results will be forwarded under separate cover when available. ttt OF WATF OtJ 9Q Michael F.Easley,Governor y William G. Ross,Jr.,Secretary Department of Environment and Natural Resources < Alan W. Klimek, P.E. Director Division of Water Quality July 24, 2003 Mr. Michael A. Ruhe, Manager Environmental Support Duke Power Company EC11E 526 South Church Street Charlotte,N.C. 28202-1802 Subject: Pilot Study Request Selenium Reduction Allen Steam Plant NPDES Permit No. NC0004979 Gaston County Dear Mr. Ruhe: This Office is in receipt of your letter dated July 22, 2003 concerning a request to conduct a pilot study designed to reduce the selenium concentration in the wastewater discharged from Duke's Allen Steam Station. Selenium concentrations in the effluent have been found to exceed the NPDES permit daily maximum limitation of 31 ug/L. The pilot study will involve the rerouting of wastewater flow that passes through the existing ash basin. A diagram submitted with your request details a proposed rerouting sequence that involves the utilization of a vegetated area of the existing basin where selenium concentrations have been found to be within permit compliance. In addition, you propose to add ferric sulfate to enhance the precipitation of the selenium as it passes through the vegetated area. An amount not to exceed 100 gallons per 5.0 MG of wastewater is proposed (this concentration has been approved by staff with the Division's Aquatic Toxicology Unit). From there, the wastewater will be pumped directly to the ash basin's outfall structure. The rerouting of the existing waste stream through the vegetated area, and the addition of the ferric sulfate is expected to reduce effluent selenium concentrations to below your current NPDES permit limit. Your letter also noted that Duke Power began excavating ash from the basin(to gain additional capacity and increased retention time) on July 22, 2003 in hopes that this will also improve selenium removal. W) Customer Service Division of Water Quality 919 North Main Street Mooresville, NC 28115 Phone (704)663-1699 1 800 623-7748 Fax (704)663-6040 Mr. Michael A. Ruhe July 24, 2003 Page Two Based on our review of your request, this Office has no objection to Duke's proposal to conduct a pilot study involving the rerouting of wastewater flows through Allen Steam Plant's existing ash basin and the use of Ferric Sulfate to enhance selenium precipitation at the concentrations noted above. This approval is effective from the date of this letter through September 30, 2003. If the results of this pilot study are favorable, and if Duke Power desires to continue with the pilot program, then it is recommended that Duke Power submit a request to have the subject NPDES permit modified to allow for the continuation of this flow sequence and chemical addition. Please note that under no circumstances should this approval be construed as authorization for Duke Power to exceed any existing NPDES permit limitation or to by-pass any existing wastewater treatment process. If you have any questions regarding this matter, please contact Mr. Michael Parker or me at 704-663-1699. Sincerely, /7), /7?--(efit7-:e D. Rex Gleason, P.E. Water Quality Regional Supervisor Cc: Dave Goodrich - Kevin Bowden /mlp h\gen\pilotstdy.doc diDuke FOSSIL-HYDRO GENERATION Power® A Duke Energy Company Duke Power EC11 E/526 South Church Street July 22,2003 Charlotte, NC 28202-1802 Mr.Rex Gleason IllettPT.OF E ONS Water Quality Supervisor NATURAL RESOURCES North Carolina Department of SV%U `' ` AL OFF Natural Resources 919 North Main Street Mooresville,NC 28115 JUL 2 3 2003 Subject: Allen Steam Station NPDES Permit NC0004979 Pilot Test for Selenium Reduction WATER QUALITY SECTION Dear Mr.Gleason: Per our conversation with you,Mr.Mike Parker and Mr.Richard Bridgeman of your office and Mr.Tom Belnick and Mr.David Goodrich of the Raleigh office on July 21,2003, a description of the proposed pilot test to reduce the selenium concentration in the wastewater of the Allen Steam Station ash basin follows for your review and approval. Currently stop logs have been added to block the discharge flow from the ash basin tower to Lake Wylie due to the selenium concentration exceeding the 31 µg/L maximum daily limit on July 15,2003. The proposed pilot test protocol to reduce the selenium concentration includes several options: • Pump wastewater from the vegetated ash delta,where the selenium concentration is currently less than 3 µg/L,to the ash basin discharge tower(see line diagram) • Add ferric sulfate at 100 gallons per 5 MGD of effluent upstream of the vegetated ash delta to enhance precipitation of selenium(see attached line diagram and MSDS sheet), • Possibly utilize the old ash basin for additional retention time and treatment in the vegetated deltas, then pump back to the currently permitted ash basin discharge tower Excavation of ash to form additional ash berms and increase the retention time within the ash basin is scheduled to begin July 22,2003. Also preparations are underway to pump wastewater from the vegetated ash delta within the ash basin,where the selenium concentration is currently less than 3 µg/L,to the ash basin discharge tower. The additional proposed treatment options will be utilized as needed upon your approval. We anticipate completion of the proposed pilot test by September 30,2003. Since the ash basin is nearing the full pond elevation,your immediate review and approval of the suggested pilot test options is requested. If you have additional suggestions or need to discuss further,please contact me(704)373- 3231 or Ron Lewis(704)373-5710. Sincerely, Michael A.Ruhe,Manager Environmental Support Attachments cc: Mr.David Goodrich,NCDENR-Raleigh www.duke-energy.corn Old Yard ALLEN STEAM STATION Ash Sumps ASH BASIN Tower Pump from Ash Delta to Tower �,nischarge •"' - Tower • Vegetated it--______ li Ash Delta . . .• . it•-___________ I\ ------------)....:, \ Add FeSO4 4------- \\--\ 1 \ to• --_____i, Vegetated Ash Berm Units 4 & 5 \ :\'' /t Pump Ash Sluice 1 •,., to Old • Ash ••..................... . Basin : Vegetated Vegetated • Deltas Ash Delta :• (Drainage • area of 65 i/ acres) • • • . • \t •.............••' Units 1, 2, & I 3 Ash Sluice U7/21/03 NON 16:07 FAX 7048292370 ALLEN ADMIN OFF U1 001 c425)889-4100 7/21i2oo3 1i :'39 PAGE 1/5 ** Material Safety Data Sheet ** Uairai'USA toe. 6100 Carillon Point Kirkland,WA 28033 USA UfiVAR yVW W.WIIVaRIS1.4om Date 07/21 f03 To DUKE ENERGY CORP mirk ROBIN JOLLY Fax 1704-S29-2370 From MARSHALL GONE al UNIVAR USA tax rfirect Total pages(incl.this ono) 5 sub(cci/your rotcrcnco MSDS—FERRIC SULFATE 50% E-mail direct telephone direct Kiridand,WA 00033 A For emergency assistance involving chemicals,call CHEMTREC-(800)424-9300 ** Material Safety Data Sheet ** • • 0'7/21/03 NON 16:07 FAX 7048292370 ALLEN ADMIN OFF 1002 �.......�.�. :.�vv • e•+. .•••••.• ,a,t ..sa L Herr G/* tiler tFax 006 09/14/00 FERRIC SULFATE 50% PRODUCT NAME: FE-3 - FERRIC SULFATE 50% MSDS#: P16973V'S DATE ISSUED: 10/98 SUPERSEDES: NEW ISSUED BY: 006700 Manufacturer's Name: Fe-3, Inc_ Business Rt. 289 North Celina, Texas 75009 Regular Telephone No_ 1 (972) 382-2381 Emergency Telephone No_ (800) 424-9300 • Trade Name: Fe 3 Synonyms: FERRIC SULFATE SOLUTION Shipping Name: DOT: CORROSIVE LIQUID, N.O.S. CORROSIVE MATERIAL (LIQUID FERRIC SULFATE - 50% WATER NA 1760) II_ HAZARDOUS INGREDIENTS Material or Component (Typical) Cas No. % w/w Ferric Sulfate 10028-22-5 49.0 Hazard Data: Product is toxic orally, is corrosive to the eye, and will burn the skin. Free Sulfuric Acid 7664-93-9 .5-1. 0 Water (balance of formulation) Aquatic toxicity: Ferric sulfate is listed as toxic to aquatic life, Category C. 40 CFR Parts 116-118_ III. PHYSICAL DATA Boiling Point: 750 mm hg: Approx. 212 deg F Freezing Point: Does not freeze at 0 deg F Specific Gravity (U20=1) : 1.400 to 1.455 Vapor Pressure: NA Vapor Density (Air=1) : NA Solubility in H2O$ by Wt_ : Infinite % Volatiles by Vol_ : NA Evaporation Rate (Butyl Acetate = 1) Appearance and Odor: Red-Brown solution. No detectable odor. Ph (as is) Approximately: 1.0 Ph (1% soln) Approximately: 4.8 IV. FIRE AND EXPLOSION DATA Flash Point (Test Method) : N.A. Autoignition Temperature: N.A. Flammable Limits in Air, % by Vol. : Lower N.A. Upper N.A. Extinguishing Media: Product does not burn or support flame. If product is present in a fire, water, CO2 or dry chemical may be used_ Product is highly acidic and if in open container avoid splashing. Special Fire Fighting Proc. : Do not allow product or water containing product to enter a navigable stream_ At temperatures above 600 deg C, product decomposes to iron oxide and surfer trioxide. Unusual Fire & Explosion Hazard: None known_ V_ HEALTH HAZARD INFORMATION , • 07/21/03 NON 16:07 FAX 7048292370 ALLEN ADNIN OFF a 003 HEALTH HAZARD DATA Route of Exposure: Inhalation Hazard Classification L Not determined, but expected to be low due to other toxicological tests physical and chemical characteristics. Basis for Classification: NA Source: NA " Route of Exposure: Skin Contact Skin Contact: Not a primary skin irritant by FHSA standards Basis for Classification.:-Primary dermal irritation index • 0.0 for 24 and 72 hours. - Source: Laboratory test in accord with FHSA procedure. Route of Exposure: Skin Absorption Skin Absorption: Not toxic dermally by FHSA standards Basis for Classification: Est. dermal LD50 (Rabbit)= (Male) Greater than 2.0 g/kg body weight (Female) Greater than 2.0 g/kg body weight. Source: Laboratory test in accord with FHSA procedure. Route of Exposure: Eye Contact Hazard Classification: Corrosive to the eye by FHSA standards. Basis for Classification: Eye irritation Scores: 24 hours 45.2 48 hours 56.2 72 hours 56.3 7 days 63.4 Source: Laboratory test in accord with FHSA procedure. Route of Exposure: Ingestion Hazard Classification: Toxic by FHSA standards. Basis for Classification: Oral LD50 (Rats-male) = Between 2.5 and 5.0 g/kg body weight. (Rat-female) = Between 2.5 and 5.0 g/kg body weight. Source: Laboratory tests accord with FHSA procedure. EFFECTS OF OVEREXPOSURE: Acute Overexposure: None known except as listed in Section V above. Chronic Overexposure: None known except as listed in Section V above. EMERGENCY AND FIRST AID PROCEDURES EYES Immediately irrigate with large amounts of water for at least 15 minutes. Hold eyelids apart during irrigation. Send patient to a physician immediately. SKIN Flush with water while removing clothing and shoes. Continue to flush for at least 15 minutes. Call a physician. Wash clothes before reuse. INHALAATION Remove from area and give artificial respiration if needed and seek medical assistance. INGESTION Treat as a corrosive liquid. Drink large quantities of water or milk to reduce concentration and neutralize acid. Do not induce vomiting. Call physician immediately. VI. REACTIVITY DATA • CONDITIONS CONTRIBUTING TO INSTABILITY: None Known. INCOMPATIBILITY: Product solution is corrosive to mild steel, copper, copper alloys and galvanized steel. May be corrosive to paints, enamels, and concrete. Reacts with lime and other basic materials to form insoluble iron salts_ HAZARDOUS DECOMPOSITION PRODUCTS: • 07/21/03 NON 18:08 FAX 7048292370 ALLEN ADMIN OFF 0 004 + None normally. At temperatures above 600 deg C, sulfur trioxide may ne released. CONDITIONS CONTRIBUTING TO HAZARDOUS POLYMERIZATION: None known. VII. DISPOSAL•, SPILL OR LEAK PROCEDURE: AQUATIC TOXICITY (e.g., 96 HR. TLM) : No data is known to be available. EPA has rated ferric sulfate in Category C in the Waters Program hazardous substance list in 40 CFR Parts 116-118. WASTE DISPOSAL METHOD: Neutralize with lime, soda ash, or bicarbonate and remove to approved landfill. STEPS TO BE TAKEN IF MATERIAL IS RELEASED OR SPILLED: Prohibit product from running into streams or navigable waters. Neutralize and remove approved landfill. Wash down spill area with water. Check with waste treatment plant before flushing down large amounts of spilled product. NEUTRALIZING CHEMICALS: Lime (calcium carbonate, calcium hydroxide, calcium oxide), soda ash or sodium bicarbonate. VIII. SPECIAL PROTECTION INFORMATION: VENTILATION REQUIREMENTS: No special ventilation is believed to be necessary under normal use conditions. SPECIFIC PERSONAL PROTECTION EQUIPMENT: RESPIRATORY: None known necessary under normal use. If mists occur, or may occur, use a respirator having an activated carbon filter suitable for sulfuric acid mists. EYE: Chemical goggles should be worn when handling this product as it is corrosive to the eye. GLOVES Chemical or rubber gloves should be worn. OTHER CLOTHING AND EQUIPMENT: Acid resistant clothing is recommended. Safety shoes are recommended when handling product in drums. IX. SPECIAL PRECAUTIONS: PRECAUTIONARY STATEMENTS: Product is corrosive to mild steel and containers should bear a corrosive D.O.T. label. • OTHER HANDLING AND STORAGE REQUIREMENTS: Liquid Ferric Sulfate solution is corrosive to mild steel. Storage and equipment materials should include fiberglass, reinforced plastics, plastics, rubber, lead, type 304 or better grades of stainless steel. ADDITIONAL REGULATORY CONCERNS: FEDERAL: •� 07/21/03 NON 16:08 FAX 7048292370 ALUM ADMIN OFF 10 005 • 44 FDA: • USDA: CPSC: TSCA: Is this product, or all its ingredients, being certified for inclusion on the Toxic Substances Control Act inventory of chemical substances? YES. OTHER: The ferric sulfate meets the AWWA standard for Ferric Sulfate in potable water. Standard•AWWA B406-87. STATE: • OSHA: Product is a hazardous material as defined by 29 CFR Paragraph 1910, 1200 because it is corrosive to the eye. Product is not listed by the National Toxicology Program, the International Agency for Research on Cancer, nor the Registry of Toxic Effects of Chemical Substances (1981-82) as a carcinogen or potential carcinogen. SARA TITLE III: Product contains the following listed toxic chemicals which are subject to the reporting requirements of Section 313 of Title III of the Superfund Amendments and Reauthorization Act of 1986 (SARA TITLE III) and 40 CFR, Part 372. Listed Toxic Chemical CAS# Max % By Wgt. Sulfuric Acid 7664-93-9 .5 FOR ADDITIONAL INFORMATION CONTACT: MSDS COORDINATOR UNIVAR USA INC. DURING BUSINESS HOURS, PACIFIC TIME (425)889-3400 NOTICE *********** UNIVAR USA INC ("UNIVAR") EXPRESSLY DISCLAIMS ALL EXPRESS OR IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WITH RESPECT TO THE PRODUCT OR INFORMATION PROVIDED HEREIN, AND SHALL UNDER NO CIRCUMSTANCES BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.** DO NOT USE INGREDIENT INFORMATION AND/OR INGREDIENT PERCENTAGES IN THIS MSDS AS A PRODUCT SPECIFICATION. FOR PRODUCT SPECIFICATION INFORMATION REFER TO A PRODUCT SPECIFICATION SHEET AND/OR A CERTIFICATE OF ANALYSIS. THESE CAN BE OBTAINED FROM YOUR LOCAL UNIVAR SALES OFFICE_ ALL INFORMATION APPEARING HEREIN IS BASED UPON DATA OBTAINED FROGS THE MANUFACTURER AND/OR RECOGNIZED TECHNICAL SOURCES. WHILE THE INFORMATION IS BELIEVED TO BE ACCURATE, UNIVAR MARES NO REPRESENTATIONS AS TO ITS ACCURACY OR SUFFICIENCY. CONDITIONS OF •USE ARE BEYOND UNIVARS CONTROL AND THEREFORE USERS ARE RESPONSIBLE TO VERIFY THIS DATA UNDER THEIR OWN OPERATING CONDITIONS TO DETERMINE WHETHER THE PRODUCT IS SUITABLE FOR THEIR PARTICULAR PURPOSES AND THEY ASSUME ALL RISES OF THEIR USE, HANDLING, AND DISPOSAL OF THE PRODUCT, OR FROM THE PUBLICATION OR USE OF, OR RELIANCE UPON , INFORMATION CONTAINED HEREIN. THIS INFORMATION RELATES ONLY TO TEE PRODUCT DESIGNATED HEREIN, AND DOES NOT RELATE TO ITS USE IN COMBINATION WITH ANY OTHER MATERIAL OR IN ANY OTHER PROCESS. * * * END OF MSDS * * * r kik^ 91 o North Main Street Mooresville,- North Carolina 25115 Phone; 704/6E3-1699 • Fax; 704/653-6040 g(-1-1 0 - Div/5�cjion- W Number of paces (Inc:. cvr) A___ N M.0 - Nlesseic_ N 0 # C „9Z,0 95:171 °trZ 1VWUON 01796Z99tOL al.oN I.Insaa aged awl ." lae}S apoW aagwnN auoyd/xed 95:VI. COOZ trZ Inr l 'd 01709E99VOL :Xe3 08W UN303N Duke ref r. A Duke energy Company 7 Allen Steam Station 253 Plant Allen Rd. vze \I` Belmont, NC 28012 February 13, 2003 V (11 (/� =,ri Mr. Rex Gleason Water Quality Regional Supervisor North Carolina Department of 3 Environment and Natural Resources Mooresville Regional Office 919 North Main Street Mooresville, NC 28115 1N 1�t% ,w,,,,,, a dl.V 1h. Subject: Additional sanitary input to existing treatment facility Allen Steam Station NPDES Permit No. NC0004979 Gaston County, NC Dear Mr. Gleason: Allen Steam Station proposes to add sanitary waste from a remote office trailer to the existing waste treatment facility that discharges through permitted outfall 002. The treatment facility currently accepts sanitary waste from our plant system with approximately 150 people responsible for the load on the system. The proposed addition of an 8-10 person load would increase the average flow to be treated from 4850 GPD to 5130 GPD. Monitoring requirements at Outfall 002 currently includes Fecal Coliform and BOD. Per my conversation with Mike Parker on 1/8/2003, this correspondence should serve as notification until changes are incorporated in the next permit renewal due in May 2005. If you need further information please contact me at (704) 829-2423. Sincerely, (90144.4L ef7 catort)--- Donald L. Scruggs Environmental Coordinator cc: Mike Parker- NCDENR- Mooresville Regional Office Gplii90 l, Michael F.Easley,Governor 2, 'n,- William G.Ross,Jr.,Secretary > j LAW".": _{ North Carolina Department of Environment and Natural Resources Alan i isKli n .P.E., Qualor ity Division of Water Quality April 9, 2003 Mr. Michael A. Ruhe Duke Energy Corporation P.O. Box 1006 (EC 11 E) Charlotte, NC 28201-1006 Subject: Notice of Violation Rescission Plant Allen Steam Station NPDES Permit No. NC0004979 Gaston County Dear Mr. Ruhe: A Notice of Violation(NOV) dated March 4, 2003 was issued for several perceived effluent Temperature daily maximum limitation violations occurring during October 2002 at Outfall 001 of the subject facility. This Office is now aware that the Temperature limitation in the renewed permit, issued effective :CO2, was intended to be as 'An the previous permit, which was a monthly average limitation, rather than a daily maximum limitation. It is our understanding that the permit is to be modified to clarify the limitation;therefore, the NOV is hereby rescinded. By copy of this letter, this Office is requesting that our Raleigh Office remove the subject NOV from your file. Should you have any questions on this matter, please do not hesitate to contact Richard Bridgeman or me at 704/663-1699. Sincerely, 4 R_i, I/ D. Rex Gl ason, P.E. Water Quality Regional Supervisor cc: Point Source Compliance/Enforcement Unit RMB H:\word\letters\Duke-Plant Allen.NOV Rescission.doc _ 11 NCDEMK Mooresville Regional Office,919 North Main Street,Mooresville,NC.28115 PHONE (704)663-1699 Customer Service FAX (704)663 6040 1 800 623-7748 1.:, .., "...�...c.�. e;LfidLr�7.+rw+esill�Ri�.,:d7:: 'e, t.aSt`21.Ei.?+> Y. 44. .. � .,,. IDuke FOSSIL AND HYDRO GENERATION rI Power® t A Duke Energy CompanyDuke Power P.O. Bo 10C6 Charlotte, , NC 28201-1006 March 21, 2003 Mr. Richard Bridgeman North Carolina Department of Environment and Natural Resources ;;Lite I.ua ENVIRuidpAtia Mooresville Regional Office AND NATURAL REsoURCEs 919 North Main Street n00RESVI1I c°"c+ONAL OFFICE Mooresville, NC 28115 i -¢ i Subject: Notice of Violation - Effluent Limitations MAR 2 4 2003 Duke Power Company Plant Allen Steam Station NPDES Permit No. NC0004979 Gaston County -Ty cFPIr ' Mr. Bridgeman This letter is to inform you that Duke Power is presently working with NCDENR-DWQ to resolve a Notice of Violation (NOV) - Effluent Limitation dated March 4, 2003 received on March 7, 2003 from your office. Duke Power feels the NOV was issued in error due to an inadvertent omission of an asterisk by the State on the limitation page A. (1) Effluent Limitations and Monitoring Requirements for outfall #001. The asterisk in previous permits identified the temperature limit for the effluent as a monthly average. The asterisk refers to a footnote that states the "*Temperature shall not exceed 35°C (95°F) during the period October 1- May 31 and 38.9°C (102°F) during the period June 1-September 30." The October, 2002 monthly average for Plant Allen's Outfall #001 effluent was 89°F, which was in compliance. Please direct any correspondence or questions concerning this issue to John Mease at 704-372-3946. Sincerely, 1/1^11/41/( Cl Ait-e- Michael A. Ruhe, Manager Environmental, Health and Safety Fossil-Hydro Generation cc: Natalie Sierra - NCDENR - Raleigh, NC www duke-energy.corn riPlid) Duke FOSSIL AND HYDRO GENERATION Power® A Duke Energy Company Duke Power P.O. Box 1006 Charlotte, NC 28201-1006 NC CEP _ ntcNT AND NATURAL RESOURCES April 29, 2003 • MOORESVILLE REGIONAL OFFICE prr rtfrn MAY 0 7 2003 Ms. Natalie Sierra NC Dept of Environment and Natural Resources Division of Water Quality _ 1617 Mail Service Center 'LA Raleigh, NC 27699-1617 WATER Otmord.. 1C .0N Subject: NPDES Permit Thermal Modification Allen Steam Station - NC0004979 Gaston County Dear Ms. Sierra: Duke Power requests a modification to the effluent thermal limit for Ouffall 001. During the last permit renewal, the asterisk which identified the effluent temperature limit as a monthly average was inadvertently omitted. The asterisk refers to a footnote that states the "*Temperature shall not exceed 35°C (95°F) during the period October 1-May 31 and 38.9°C (102°F) during the period June 1- September 30." Duke Power request, the table on limitation page A.(1.) be changed to the following: i ENT `, ', e — -LIMITS �. :.� = MONITORING REQUIREMENTS 's._ `1-, '0 HARACTERISTICS Monthly Daily Measurement Sample Type Sample Location Average Maximum Frequency Flow Daily Pump Logs Effluent Temperature Grab or June 1 -September 30 38.9°C(102°F) Daily Instantaneous Effluent Temperature Grab or ` October 1 -May 31 35°C(95°F) Daily Instantaneous Effluent By using the above table, the asterisk statement in footnote number one can be eliminated. If you need additional information or have questions concerning this modification, please contact John Mease at (704) 382-39.46. Sincerely, PI (-;(.4144., Ok fit.4<, Michael A. Ruhe, Manager Environmental Support cc: Richard Bridgeman — Mooresville Regional Office • www.duke-energy.corn • J.R. Mease: bc: D.L. Scruggs -Allen T.D. Ervine—EC11 E M. S. Hays—EC11 File Number: 404.110.01 (Plant Allen) Certified Mail: 7002 0860 0006 5842 9476 /03 14: 11 r .$704 382 6240 DPCO ENV ENGR Z001 DukeTECHNICAL SERVICES 1. dir En ergysm P.a Box 1006 Charlotte, NC 28201-1006 WW� ( 7 rQ 1�Y4 lV 1'�4�i4 T I{ P�n"., e y�:� �•'1D. �' 1p, r n i u"gniCriV t• 1 dq Y,b Pkk uG►V '',TA':, o pc ,....:7 ,.PM,., ... r br htV' I Y 1 � 1 VV µ �i4YyJ 1r �r�`iii rN 6 " ii i� L'I+Rd. "+°k�IPiFW+tuu,,uQl?a "lvr4!tY�IwV iYrlt�1��,,r•,• M,n,,,.,A, ri b�d (��d P ��hiMlteti Date: Harz arLJGL / 6� l0•-7 To: .Uyllw Fax: 7a e/ / 6 3 -(O O7`O From: Phone: Jv� , beds� 09 -3 g2,- 394'' Re: Pages(including cover): cc: 0 Urgent 0 For Review 0 Please Comment 0 Please Reply Nam: 4:4447,1/ A a , Qom ° -Gre /_4_ __ � 9 A. (). EFFLUENT LIMITATION'S AND MONITORING REQUIREMENTS FINAL Permit No, NC0004979 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Etfluent Characteristic' lbslda Discharge Limitations Monitoring Requirements X Units (specify) Measurement Sample 'Sample. N Mon. Avg. Daily Max Mon. Avg, pally Max. Frequency Type Location Flow Deily Pump Logs or E pD Temperature"' Daily Grab E 4t N N `c 0 * Sample locations:E - Effluent, **Temperature shall not exceed 35 °C (95 °F) during the.period October 1 through May 31 and 38.9 °C (102.0 °F) during the period June 1 through September 30, *** The Regional Administrator has determined pursuant to Section 316(a) of the Act that the thermal component of the discharge assures the protection and propagation of a balanced,indigenous population of shellfish,fish and wildlife in and on the receiving body of water, Chlorination of the once through cooling water, discharged through outfall 001, is not allowed under this permit. Should Duke Power wish to chlorinate its once through cooling water,a permit modification must be requested and received prior to commencing chlorination. 0 O /03 14: 12 f2704 382 6240 DPCO ENV ENGR4 i c vA 6, F 002 State of North Carolina ''v Department of Environment, 4,Health and Natural Resources ` . Division of Environmental Management James B. Hunt, Jr., Governor AillamillIMNIMMIL Jonathan B. Howes, Secretary FJ Ft A. Preston Howard, Jr., P.E., Director August 11, 1995 rlG ' r ', ' ';i F1 r.•, ., Mr.John Carter,Technical Systems Manager L� i 5 1995 Dukc Power Company �, Electric System Support Department 13339 Hagers Ferry RoadLE '�`�.:r ii �!i i 1- Huntexsville,North Carolina 28078-7929 Subject: NPDES Permit Modification [J COPY NPDES Permit No. NC00049 9 Duke Power Company Allen Steam Station C ROUTE Gaston County Dear Mr.C:uler. In accordance with your permit modification application received'on July 26, 1994, we are forwarding herewith the modified subject state - NPDES permit. You requested that outfall 001 be Subject to a monthly average [hernial limit as bad been included in previous permits instead of the daily average thermal limit included in the permit issued March 9, 1995. We have evaluated your request and concur that a monthly average thermal limit is appropriate, Please find enclosed amended outfall 001 effluent limitations and monitoring requirements page:which should be inserted into your permit. The old page should be discarded.All other terms and conditions contained in the original permit remain unchanged and in full effect- These permit modifications arc issued pursuant to.the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North C:imliha and the U. S. Environmental Protection Agency. If any of the modified parts,measurement frequencies or sampling requirements'eontained in this penrut are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611- 7447. Unless such demand is made,this decision shall be final and binding. If you nave any questions concerning these permit modifications, please contact Dana Bolden at telephone number 919/733-5083, extension 518. Sincerely yours, 444 - A. L / 7 Preston Howard, Jr., P.E. lir/ cc Central Files Mooresville Regional Office Permits and Engineering Unit Facilities Assessment Unit P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10%post-consumer paper „tict,..i aF �v iF ÷. QG Michael F.Easley Govemor ik > William G.Ross,Jr.,Secretary C .0 North Carolina Department of Environment and Natural Resources Alan W.Klimek,P.E.,Director Division of Water Quality March 4, 2003 CERTIFIED MAIL RETURN RECEIPT REQUESTEDMr. 7001 2510 0004 8287 7927 q Michael g287 7qZ t - 70r31 m i1 .%ITC O t f c m' o .4o_ 0� ;s. 4 N 1 , Atice of Violation-Effluent Limitations -75 C. d T $� co int Allen Steam Station •O r DES Permit No. NC0004979 rn0 r' ton County t..o) w ., (..1 el % N�O ” r) ilitoring report for the subject facility revealed violations of O 5- 11 \ a Sds IC) � i '' ' as L ! Reported Value Limit N l m t : . 96°F 95°F FIN �,, O 97°F 95°F FIN j� 99°F 95°F FIN Yw+ 100°F 95°F FIN _t,.,,arure 98°F 95°F FIN Temperature 98°F 95°F FIN Remedial actions, if not already implemented, should be taken to correct any problems. The Division of Water Quality may pursue enforcement actions for these and any additional violations. If the violations are of a continuing nature, not related to operation and/or maintenance problems, and you anticipate remedial construction activities,then you may wish to consider applying for a Special Order by Consent. You may contact Richard Bridgeman of this Office for additional information. If you have questions concerning this matter,please do not hesitate to contact Mr.Richard • Bridgeman or me at 704/663-1699. Sincerely, ci, D. Rex Gleason, P.E. Water Quality Regional Supervisor cc: Point Source Compliance/Enforcment Unit RMB AilVA Customer Service Mooresville Regional Office,919 North Main Street,Mooresville,NC 28115 PHONE (704)683-1699 • ,11CDEN,it 1 800 623-7748FAX (704) 663-6040 O� N1 A T � micnael F.basley,Governor Q William G.Ross Jr.,Secretary y North Carolina Department of Environment and Natural Resources i Alan W.Klimek,P.E.,Director V ♦-c Division of Water Quality At' (-V?illiS August 12,2002 Mr. Michael Rhue,Manager Water Protection Duke Engery Corporation 13339 Hagers Ferry Road Huntersville,North Carolina 28078-7929 Subject: Compliance Biomonitoring Inspection Duke Power Allen Steam Station NPDES Permit No.NC0004979 Gaston County,NC Dear Mr.Rhue: Enclosed is a copy of the toxicity test results relative to the inspection conducted at the subject facility on August 2, 2002 by John Lesley of this Office. Effluent Samples were collected on August 2 and 5, 2002 by Division staff for use in a chronic toxicity test. The test utilizing these samples resulted in a pass. The report should be self-explanatory; however, should you have any questions concerning this report,please do not hesitate to contact Mr. Lesley or me at(704) 663-1699. Sincerely, k, D. Rex Gleason,P.E. Water Quality Regional Supervisor Enclosure cc: Central Files Kevin Bowden,Aquatic Toxicology Unit Gaston County Health Department A NCDENR N.C.Division of Water Quality 919 North Main Street,Mooresville NC 28115 Phone(704)663-1699 FAX (704)663-6040 Duke Power Allen Steam Station NPDES Permit No. NC0004979 Page 2 Whole effluent samples were collected on August 2 and 5, 2002 by John Lesley of this Office for use in a chronic Ceriodaphnia dubia pass/fail toxicity test. Duke Power Allen Steam Station has an effluent discharge permitted at 11.6 MGD entering Lake Wylie Creek (7Q10 of 95.0 CFS). The test using these samples resulted in a pass. Toxicity test information follow : Test Type 3-Brood Ceriodaphnia dubia pass/fail Test Concentration 16% sample Test Result Pass Control Survival 100% Control Mean Reproduction 23.7 neonates Test Treatment Survival 100% Treatment Mean Reproduction 23.4 neonates First Sample pH 5.94 SU First Sample Conductivity 184 micromhos/cm First Sample Total Residual Chlorine <0.030 mg/1 Second Sample pH 6.11 SU Second Sample Conductivity 185 micromhos/cm Second Sample Total Residual Chlorine <0.030 mg/1 Test results for these samples indicate that the effluent would not be predicted to have water quality impacts on the receiving stream. Division of Water Quality NC DEPT.or E 1"ro•!or-:s v -Aquatic Toxicology Unit J NOOREs August 6, 2002 AUG 0 8 2002 MEMORANDUM To: Rex Gleason Water Quality Supervisor,MRO ' . Through: Matt Matthews yr,rr Supervisor, Aquatic Toxicology Unit From: Sandy Mor Quality Assurance Officer,Aquatic Toxicology Unit Subject: Whole effluent toxicity test results Duke Power-Allen 002 NPDES Permit#NC0004979/002 Gaston County The aquatic toxicity test using grab samples of effluent discharged from Duke Power-Allen 002 has been completed. Duke Power-Allen 002 has an effluent discharge permitted at 11.6 million gallons per day(MGD)entering Catawba River(Lake Wylie,7Q10 of 95.0 CFS). Whole effluent samples were collected on July 30 and August 2, 2000 by John Lesley for use in a chronic Ceriodaphnia dubia pass/fail toxicity test. The test using these samples resulted in a pass. Toxicity test information follows. Test Type 3-Brood Ceriodaphnia dubia pass/fail Test Concentrations 16% sample Test Result Pass Control Survival 100% Control Mean Reproduction 23.7 neonates Test Treatment Survival 100% Treatment Mean Reproduction 23.4 neonates First Sample pH 5.94 SU First Sample Conductivity 184 micromhos/cm First Sample Total Residual Chlorine <0.0300 mg/L Second Sample pH 6.11 SU Second Sample Conductivity 185 micromhos/cm Second Sample Total Residual Chlorine <0.0300 mg/L Test results for these samples indicate that the effluent would not be predicted to have water quality impacts on receiving water. Please contact us if further effluent toxicity monitoring is desired. We may be reached at(919)733-2136. Basin: CTB34 cc: Central Files Environmental Sciences Branch Water Quality Section WA7'F 9 ovMichael F.Easley „\ QG Governor William G.Ross,Jr.,Secretary Department of Environment and Natural Resources 'C Gregory J.Thorpe,Ph.D.,Acting Director Division of Water Quality February 13, 2002 Mr. John C. Bailey, Director Property Tax Division Department of Revenue P.O. Box 871 Raleigh, North Carolina 27604 Subject: Tax Certification No.TCS-MV-025 Wastewater Treatment/ Abatement Facilities Duke Power Allen Steam Station NPDES No.NC0004979 Gaston County, NC Dear Mr. Bailey: Attached is Tax Certification No. TCS-MV-025, covering the operation of wastewater treatment facilities as specified in the permit application and subject NPDES Permit issued by the North Carolina Division of Water Quality (NCDWQ) . Duke Power, may use this Certification to obtain tax benefits in keeping with the appropriate Statutes . A detailed description of these treatment facilities is available in the files of NCDWQ. Sincerely, i~ ?t, D. Rex Gleason, P. E. Water Quality Regional Supervisor NUIENR Customer Service Division of Water Quality 919 North Main Street Mooresville,NC 28115 Phone (704)663-1699 1 800 623-7748 Fax (704)663-6040 Owo W f1T 9 Michael F.Easley QG Governor William G.Ross,Jr.,Secretary Department of Environment and Natural Resources < Gregory J.Thorpe,Ph.D.,Acting Director Division of Water Quality • February 13, 2002 • Ms. Kathryn Tronsberg Senior Manager, Financial Advisory Services Group Deloitte & Touche LLP Valuation Group 2500 PPG Place Pittsburgh, Pennsylvania 15222-5401 SUBJECT: Tax Certification No.TCS-MV-025 Wastewater Treatment Facilities Duke Power Allen Steam Station NPDES No.NC0004979 Gaston County, North Carolina Dear Ms. Tronsberg: Attached are two (2) copies of Tax Certification Number TCS- MV-025, covering the operation of wastewater treatment facilities as specified in the subject NPDES Permit issued by the North Carolina Division of Water Quality. The Company may use this Certification to obtain tax benefits in keeping with the appropriate Statutes . Sincerely, D. Rex Gleason Water Quality Regional Supervisor Attachment cc:Gaston County Health Department NuutNR Customer Service Division of Water Quality 919 North Main Street Mooresville,NC 28115 Phone (704)663-1699 1 800 623-7748 Fax (704)663-6040 DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH TAX CERTIFICATION (Franchise/privilege; Amortization; Property) In accordance with the provisions of the General Statutes of North Carolina (G. S. 105-122 (d) , 105-130. 10, 105-147 (13) , 105- 275 (8) ) , this is to certify that: Duke Power Allen Steam Station Gaston County HAS BEEN ISSUED NPDES Permit No. NC0004979 for the discharge from and the operation of wastewater treatment facilities consisting of the Following: 1-Ash basin system 2-Bottom & fly ash collection & sluicing system 3-Ash basin-stormwater run-off sump system 4-Ash basin-process wastewater sump system 5-Septic tank (discharging sanitary wastewater to the ash basin) 6-Waste oil/stormwater trap tanks 7-Groundwater remediation system 8-Pumps, piping and controls pertinent to the listed facilities The wastewater treatment system is located at Duke Power Company' s Allen Steam Station off NCSR 2525, South of Belmont in Gaston County. Treated effluent is discharged into the Catawba River. The Environmental Management Commission and the Department of Environment and Natural Resources have found the treatment facilities: a. Have been constructed or installed; b. Comply with the requirements of the Commission; c. Are being effectively operated in accordance with the terms and conditions of the Permit, Certification of Page Two Duke Power Tax Certification Approval, or other document of approval issued by the Commission; and d. Have as their primary rather than incidental purpose the reduction of water pollution resulting from the discharge of wastewater. Issued at Mooresville, North Carolina this the 13th day of February, 2002 by the directive of the North Carolina Environmental Management Commission and the North Carolina Department of Environment and Natural Resources. D. Rex Gleason, P.E. Water Quality Regional Supervisor Mooresville Regional Office TCS-MV-025 Deloitte&Touche LLP Valuation Group 2500 PPG Place Pittsburgh,Pennsylvania 15222-5401 n� Tel:(412)338-7200 w Fax:(412)338-7279 www.us.deloitte.com Deloitte &Touche RECEIVED January 28, 2002 J A N 3 C 2002 CARS-02-113 NC DEPT OF ENVIRONMENT AND NATURAL RESOURCES MOORESVILLE REGIONAL OFFICE Mr. Rex Gleason Water Quality Supervisor Department of Environmental and Natural Resources Mooresville Regional Office Division of Water Quality 919 North Main Street Mooresville,NC 28115 Subject: Revised Request for Tax Exemption Certification of Qualifying Water Pollution Control Equipment for Duke Energy Corporation d/b/a Duke Power Company Dear Mr. Gleason: Over the course of the past several weeks, Deloitte & Touche LLP ("D&T") has been engaged in several conversations with Mr. Samar Bou-Ghazale of the Division of Water Quality concerning Duke Power Company's ("Duke Power's") application for tax exemption certification, dated December 17, 2001, for qualifying water pollution control equipment currently installed at the Allen Steam Station(the "Plant"). At Mr. Bou-Ghazale's request, a meeting was held at the Plant to discuss the installed systems and determine which systems qualify for tax exemption certification pursuant to North Carolina General Statute (NCGS) §105-275(8). The meeting, held on January 16, 2002, was attended by Ms. Kathryn Tronsberg and Mr. Robert Morgan of D&T, Mr. Don Scruggs of Duke Power, and Mr. Samar Bou-Ghazale of the Division of Water Quality. During this meeting, Mr. Scruggs and Ms. Tronsberg used an aerial view of the Plant's water discharge outfall locations, as well as the Plant's Water Use Schematic (see Attachment) to illustrate to Mr. Bou-Ghazale the various wastewater flows throughout the Plant systems. Based upon feedback from Mr. Bou-Ghazale during the meeting, as well as subsequent telephone conversations, we have developed an understanding of the systems that qualify for tax exemption certification and, at his request, are submitting a modified application requesting tax exemption certification on Duke Power's behalf. The qualifying systems, as detailed below, include waste disposal systems, which are "[R]eal and personal property that is used...exclusively for...waste disposal..." [NCGS §105-275(8)]. Deloitte Touche Tohmatsu January 28, 2002 CARS-02-113 Page 2 Please amend Duke Power's original request for tax exemption certification to include the following waste disposal system descriptions for tax exemption certification purposes based upon the verbal understandings reached between Mr. Bou-Ghazale and our office: I. Ash Basin System: Installed components of the Ash Basin System include the detention basin and ash basin treatment systems consisting of the carbon dioxide injection system, acid injection system, and sodium hydroxide injection system. II. Bottom & Fly Ash Collection & Sluicing System: Installed components of the Bottom & Fly Ash Collection & Sluicing System include the piping and collection systems, vacuum separating equipment, surge/transfer tank, pressure systems, sluicing equipment, and related piping, valving, instrumentation, and controls. III. Ash Basin—Stormwater Run-off Sump System: Installed components of the Ash Basin—Stormwater Run-off Sump System include the coal yard sump, coal handling sumps, overflow equipment, pumps, and related piping, valving, instrumentation, and controls. IV. Ash Basin—Process Wastewater Sump System: Installed components of the Ash Basin — Process Wastewater Sump System include the yard drain sump, boiler room sumps, turbine room sumps, power house sump, concrete sump structure, overflow equipment, pumps, and related piping, valving, instrumentation, and controls. V. Sanitary Waste Septic Treatment System: Installed components of the Sanitary Waste Septic Treatment System include the septic tank and related piping, valving, instrumentation, and controls. VI. Waste Oil/Stormwater Trap Tanks: Installed components of the Waste Oil / Stormwater Trap Tanks include the waste oil / stormwater trap tanks and related piping, valving, instrumentation, and controls. VII. Groundwater Remediation System: Installed components of the Groundwater Remediation System include the waste oil separator, storage equipment, and related piping, valving, instrumentation, and controls. We have prepared these system descriptions in anticipation of their use within the Division of Water Quality's exemption certification documentation. Please contact me if our representations differ from Mr. Bou-Ghazale's understanding of the agreed upon system components eligible for pollution control tax exemption certification. January 28, 2002 CARS-02-113 Page 3 Please send one copy of the completed tax exemption certificate for the Plant systems above to the following addresses: Kelly J. Voelkel, CMI Director, Property Tax Division Duke Power Company 5400 Westheimer Ct. Houston, TX 77056-5310 Kathryn Tronsberg Senior Manager, Financial Advisory Services Group Deloitte & Touche, LLP 2500 One PPG Place Pittsburgh, PA 15222-5401 Should you have any further questions concerning this application for tax exemption certification, please contact me at(412) 338-7822. Very truly yours, L K n ronsberg S nior Manager, Financial Advisory ices Group Attachment cc: Samar Bou-Ghazale (DENR-Division of Water Quality) Kelly Voelkel (Duke Energy -Houston) Don Scruggs (Duke Power - Allen Steam Station) Jeff Binkley (Deloitte & Touche - Atlanta) %" Plant Allen Water Use Schematic NPDES# NC0004979 Gaston County Condenser 001 Cooling Water A E D M Misc. Equip. Cooling and ) 0� Seals o Water A m. Coal Handling Sanitary Treatment Sumps Waste G i H Stormwater(2) V Q L J Boiler V i ON- CATAWBA A Service Stormwater(1) Coal Yard TNW Ash 002 RIVER ) Water 1. ., Sump Basin_i_______ A ' _� K Turbine Room u Yard Drainage --ON---ON- Sump X . 'N Sumps Boiler Room R -- Sumps c Intake P s Screen V Backwash Ash 1 Sluicing y Clamtrap 004 — Filter B Backwash O 005 Permanent Lines Temporary Lines Duke Duke Energy Corporation CO Energy. -p-. FN.-MOMENT Energy Center a„ �� P.O.Box 1006 r,;..t�lip Charlotte,NC 28201-1006 February 11, 2002 .� Ms. Coleen Sullins FEB 1 5 2002 North Carolina Department of Environmental, Health and Natural Resources Division of Water Quality 1617 Mail Service Center �q Raleigh, NC 27699-1617 a +t{ �` • ��' Sf, CT1O SUBJECT: Delegation of Authority-Signatures on Reports and Requested Information Duke Energy Corporation Fossil, Hydro and Combustion Turbine - NPDES Permitted Stations Notification of Address Change Dear Ms. Sullins: 1 Federal Regulation 40 CFR 122.22, as well as Part II of Duke Energy's NPDES permits, specifies that all reports required by NPDES permits and other information requested by the permit issuing authority shall be signed by a principal executive officer of at least the level of Vice President or a duly authorized representative. I hereby authorize the following positions or the individual currently acting in these positions: the Manager of North American Support (currently Mr. Michael A. Ruhe) or the Director of Environmental, Health and Safety (currently Mr. Mark S. Hays) the authority to sign all reports and requested information related to the permits specified in the attached list, in addition to the Construction Stormwater NPDES General Permit (NCG010000) for construction activities when this general permit is issued for one of the sites listed in the attachment. In addition, we request the State's databases be revised to reflect that all correspondence be addressed to Mr. Michael A. Ruhe—Mail Code EC11 E, Duke Energy Corporation, P.O. Box 1006, Charlotte, NC 28201-1006. This will prevent any delays of correspondence associated with NPDES permits. If you have questions or need additional information, you may contact Mike Ruhe at 704-373- 3231. Sincerely, -.: Iit"rirlA. heodore . Brig t Vice President Fossil/Hydro Operations Attachment cc: Bradley Bennett, NCDENR, Raleigh, NC David Goodrich, NCDENR, Raleigh, NC Forest Westall, NCDENR, Asheville, NC Resrrwlea a,.NCDENR, Mooresville, NC Steve Mauney, NCDENR, Winston-Salem, NC NPDES Permits Currently Held: 11111101 Steam Station-NCO004979' Belews Creek Steam Station - NC0024406, WO0005873 Buck Steam Station - NC0004774 Cliffside Steam Station - NC0005088, NCG520067 Dan River Steam Station - NC0003468 Lincoln Combustion Turbine Station-NC0080781 Marshall Steam Station - NC0004987 V Riverbend Steam Station - NC0004961 Bridgewater Hydro Station- NCG500102 Cowans Ford Hydro Station-NCG500139 Lookout Shoals Hydro Station-NCG500120 Mountain Island Hydro Station - NCG500131 ' Oxford Hydro Station- NCG500119 Rhodhiss Hydro Station- NCG500108 Tuxedo Hydro Station-N.CG500110 Bear Creek Hydro Station—NCG500124 Bryson Hydro Station—NCG500129 r Cedar Cliff Hydro Station--NCG500125 Mission Hydro Station—NCG500128 Nantahala Hydro Station—NCG500136 Tennessee Creek Hydro Station—NCG500123 Thorpe Hydro Station—NCG500127 Tuckaseegee Hydro Station—NCG500126 Deloitte&Touche LLP Valuation Group 2500 PPG Place Pittsburgh,Pennsylvania 15222-5401 Tel:(412)338-7200 Fax:(412)338-7279 www.us.deloitte.com Deloitte &Touche RECEIVED JAN 3 0 2002 January 28, 2002 CARS-02-113 NC DENPT OF ENVIRONMENT AND NATURAL RESOURCES MOORESVILLE REGIONAL OFFICE Mr. Rex Gleason Water Quality Supervisor Department of Environmental and Natural Resources Mooresville Regional Office Division of Water Quality 919 North Main Street Mooresville,NC 28115 Subject: Revised Request for Tax Exemption Certification of Qualifying Water Pollution Control Equipment for Duke Energy Corporation d/b/a Duke Power Company Dear Mr. Gleason: Over the course of the past several weeks, Deloitte & Touche LLP ("D&T") has been engaged in several conversations with Mr. Samar Bou-Ghazale of the Division of Water Quality concerning Duke Power Company's ("Duke Power's") application for tax exemption certification, dated December 17, 2001, for qualifying water pollution control equipment currently installed at the Allen Steam Station(the "Plant"). At Mr. Bou-Ghazale's request, a meeting was held at the Plant to discuss the installed systems and determine which systems qualify for tax exemption certification pursuant to North Carolina General Statute (NCGS) §105-275(8). The meeting, held on January 16, 2002, was attended by Ms. Kathryn Tronsberg and Mr. Robert Morgan of D&T, Mr. Don Scruggs of Duke Power, and Mr. Samar Bou-Ghazale of the Division of Water Quality. During this meeting, Mr. Scruggs and Ms. Tronsberg used an aerial view of the Plant's water discharge outfall locations, as well as the Plant's Water Use Schematic (see Attachment) to illustrate to Mr. Bou-Ghazale the various wastewater flows throughout the Plant systems. Based upon feedback from Mr. Bou-Ghazale during the meeting, as well as subsequent telephone conversations, we have developed an understanding of the systems that qualify for tax exemption certification and, at his request, are submitting a modified application requesting tax exemption certification on Duke Power's behalf. The qualifying systems, as detailed below, include waste disposal systems, which are "[R]eal and personal property that is used...exclusively for...waste disposal..." [NCGS §105-275(8)]. Deloitte Touche Tohmatsu January 28, 2002 CARS-02-1 13 Page 2 Please amend Duke Power's original request for tax exemption certification to include the following waste disposal system descriptions for tax exemption certification purposes based upon the verbal understandings reached between Mr. Bou-Ghazale and our office: I. Ash Basin System: Installed components of the Ash Basin System include the detention basin and ash basin treatment systems consisting of the carbon dioxide injection system, acid injection system, and sodium hydroxide injection system. II. Bottom & Fly Ash Collection & Sluicing System: Installed components of the Bottom & Fly Ash Collection & Sluicing System include the piping and collection systems, vacuum separating equipment, surge/transfer tank, pressure systems, sluicing equipment, and related piping, valving, instrumentation, and controls. III. Ash Basin—Stormwater Run-off Sump System: Installed components of the Ash Basin—Stormwater Run-off Sump System include the coal yard sump, coal handling sumps, overflow equipment, pumps, and related piping, valving, instrumentation, and controls. IV. Ash Basin—Process Wastewater Sump System: Installed components of the Ash Basin — Process Wastewater Sump System include the yard drain sump, boiler room sumps, turbine room sumps, power house sump, concrete sump structure, overflow equipment, pumps, and related piping,valving, instrumentation, and controls. V. Sanitary Waste Septic Treatment System: Installed components of the Sanitary Waste Septic Treatment System include the septic tank and related piping, valving, instrumentation, and controls. VI. Waste Oil/Stormwater Trap Tanks: Installed components of the Waste Oil / Stormwater Trap Tanks include the waste oil / stormwater trap tanks and related piping,valving, instrumentation, and controls. VII. Groundwater Remediation System: Installed components of the Groundwater Remediation System include the waste oil separator, storage equipment, and related piping, valving, instrumentation, and controls. We have prepared these system descriptions in anticipation of their use within the Division of Water Quality's exemption certification documentation. Please contact me if our representations differ from Mr. Bou-Ghazale's understanding of the agreed upon system components eligible for pollution control tax exemption certification. January 28, 2002 Page 3 CARS-02-113 Please send one copy of the completed tax exemption certificate for the Plant systems above to the following addresses: Kelly J. Voelkel, CMI Director, Property Tax Division Duke Power Company 5400 Westheimer Ct. Houston, TX 77056-5310 Kathryn Tronsberg Senior Manager, Financial Advisory Services Group Deloitte & Touche, LLP 2500 One PPG Place Pittsburgh, PA 15222-5401 Should you have any further questions concerning this application for tax exemption certification,please contact me at (412) 338-7822. Very truly yours, F____-_-, i / ____L _.--..., K n ronsberg S nior Manager, Financial Advisory iSvices Group Attachment 'gSAlltf'), I olAv° i - u I ;d, dIF,I ', ,k,? "x, II Hir.Tr1'r o'Ai H 1 Ke y oelkel (Duke Energy - Houston) Don Scruggs (Duke Power - Allen Steam Station) Jeff Binkley (Deloitte & Touche - Atlanta) __._. .__.. ._.._ _ -....L. .. . ----- till Plant Allen Water Use Schematic NPDES# NC0004979 Gaston County Condenser 01 Cooling 0OD Water A E D M Misc.Equip. Cooling and ) 0� Seals o Water A m. Coal Handling Sanitary Treatment Sumps Waste G i H Stormwater(2) v o L J Boiler V i ► T Stormwater(1) 002 CATAWBA A Service Sump ► Basin RIVER ) Water . .. ► lir i K Turbine Room u Yard Drainage X y .N Sumps —� . Sump Boiler Roam s. R 4- -- Sumps .% c V - • Intake P S • Screen VAshit Backwash Sluicing . Clamtrap 00.004 — Fitter MP B Backwash 005 Permanent Lines Temporary Lines S\I\ CIDuke FOSSIL-HYDRO GENERATION Power® Duke Power A Duke EnergyCompany Pan Y EC11E/526 South Church Street Charlotte, NC 28202-1802 MC�T.OF ENVIRONMENT June 12, 2003 �TORAI RESO1JRCES ESVILLE p,�r:!C��,q� OFFICE Ms. Sonja Williams RFC Mooresville Regional Office North Carolina Department of Environment and Natural Resources (SUN 1 3 2nn S 919 North Main Street Mooresville,NC 28115 Subject: Duke Power Company YEA ' Plant Allen ' NPDES Permit Number NC0004979 Dear Ms. Williams: This letter fulfills the 5 day written notification requirement as stipulated by the NPDES permit Part II, Section E. 6. a. On the evening of June 5, 2003, a leak was found in the yard drainage sump discharge pipe at Plant Allen. The flow to this pipe was promptly isolated. The contents of the yard drain sump was primarily once through cooling water based on the station operation. It is estimated that 120,000 gallons of cooling water was released to the Catawba River from this leak. Mr. Richard Bridgeman of your office was notified of this release on Friday June 6, 2003. Additional notifications were made to the news media as required by House Bill 1160. No adverse impact to the environment was observed. Presently, the pipe is still isolated and under repair. Additionally, the cause of the leak is still under evaluation. Duke Energy Corporation will notify you once the pipe is repaired. Until then the pipe will continue to be isolated. If you need additional information or have questions please contact either Robert Wylie at 704 382-4669 or Don Scruggs at 704 829-2423. Sincerely, Michael A. Ruhe, Manager Environmental Support www.duke-energy.corn OP ' I T.4 tN.C. DEPT. or.NATUFZ E I:t?.1LTH USEPA, Region IV OC Compliance Branch 2 U 1995 345 Courtland Street, NE Atlanta, GA 30365 DMSi0iJ 0�f ,fi► j�fr7 iiCOREStaE a Gentlemen: This letter is in response to concerns environmental professionals within the Environmental Division of Duke Power Company have concerning a rogue manager, Mr. Michael Lascara, Manager of Environmental Protection, who in his zeal to move up the corporate ladder and, according to his own boasting he will be a vice-president by the time he is 40, has suppressed information about actual and potential violations of environmental laws at Duke Power fossil and generating facilities. One of these actual and potential violations include fossil facility ash basin discharges. The ash basins discharge waters to the waterways of the US under the NPDES program. The discharges occur at discharge towers where the water levels of the basins are controlled. The towers control the water level by the insertion of stop logs. These stop logs cause the water in the basins to rise until water freely spills over the logs. The water that flows over the logs is used for the NPDES monitoring point. However, the array of stop logs leak, causing millions of gallons of ash basin discharge water to go unmonitored, contributing to underestimated flows and mass loadings of regulated pollutants reported to regulatory agencies. These incidents have been brought to the attention of Mr. Lascara by various personnel within the section, but he refuses to address these concerns because of his vice-presidential aspirations. He does not want to draw attention to controversial issues that may hinder his rise up the corporate ladder. As most regulators in the Southeast are aware, Duke Power Company has been and continues to be a leader and model of environmental protection programs both in the electric utility industry and in the areas of North and South Carolina which it serves. This leadership has resulted in a commitment to protecting and enhancing the environment, and the environmental professionals employed by Duke Power are as equally committed to ensuring that Duke Power facilities are in compliance with all applicable rules and regulations. That is why we have written this letter. We are asking that the EPA investigate these concerns. Unfortunately we cannot sign this letter due to retribution, including terminat.on by Mr. Lascara. We would ask that Mr. Lascara be relieved of his position as Manager of Environmental Protection until this situation is resolved Thank you .cc Mr. William Grigg, CEP, Duke Power Company Mr. Richard Priory, President Duke Electric Mr. James Grogan, Vice-President, Electrical System Support Department Mr. James Hendricks, Manager, Environmental Division NC DEHNR, Mooresville, NC Regional Office