NCG500237_Regional Office Historical File Pre 2018

•
August 19, 2010
Division of Water Quality AUG 2 0 2010
NPDES Unit
1617 Mail Service Center •
Raleigh,North Carolina 27699-k617
Attention: Charles Weaver
Subject: Meridian Industries, Inc.
Ranlo Facility
Dear Mr. Weaver:
Your e-mail of August 11, 2010, advised Meridian Industries, Inc. that a Certificate of Coverage issued
to the former owner of the Ranlo facility, Dixie Yarn Company,had expired. This Certificate of
Coverage included the discharge from cooling towers and compressor condensate.
Please be advised that these discharges have been discontinued. The condensate from all compressors
and the overflow from cooling towers have been plumbed into the municipal sewer system. The
discharge lines from this equipment, which were previously directed into a small lagoon, have been
permanently closed. The small lagoon remains on site. It now only collects, and subsequently
discharges, stormwater which is covered under our General Stormwater Permit(NCG 170000). Plans
have been made, but have not yet been initiated, to permanently close the lagoon
In April, 2007, samples were collected from the lagoon to confirm that no compressor condensate was
reaching the environment. Laboratory analysis found that no hydrocarbons were present.
Accordingly, no action has been taken, nor is any planned, to renew the previous NPDES permit.
Please advise if additional information or action is needed.
Sincerely,
MERIDIAN INDUSTRIES, INC.
Ann Campbell
cc: Marcia Allocco
Mooresville Regional Office

?..C.-11
D1PT.,©F
ENV1RONVIsNT, IT A.T,
&NATU,,LAL RESOURCES
November 18, 1998
NOV 9 0 1998
Mr. Dave Goodrich MASON OF Eit-,,-”PtviitIIIIAUENT
NC DEHNR INOESVILli RE OfRCE
Division of Water Quality
P. O. Box 29535
Raleigh, NC 27626-0535
RE: PERMIT MODIFICATION
NPDES PERMIT NO. NCG500237
DIXIE YARNS —REX PLANT #1
GASTON COUNTY
U v Mr. Goodrich:
z
A This letter is a request to modify the existing NPDES permit for a second
3 outfall at our Rex plant. The permit covers non-contact cooling water, condensate,
°
x and cooling tower blow down for the air conditioning system. This outfall is shown
,
u on the attached maps. It is noted that the discharge is from the same type of
equipment that covers the existing outfall (001). Also, sampling of the additional
— outfall has already been conducted.
This additional outfall has always been there but was overlooked because it
W a was a small pipe buried in the ground and emptied into a pipe going under the main
road. Please advise of any further information required to modify this permit and
your help is greatly appreciated. Call me at 423-493-7286 as required.
Sincerely,
Donald E. Huffman, P. E.
Director of Engineering
pkb/rex/permitmod 1198.doc
cc: Harold Kelley, Dixie Yarns
J. R. Marr, Dixie Yarns
ilitimpleason,NC DEHNR

RTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
A S
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG500000 •
CERTIFICATE OF COVERAGE NO. NCG500237
TO DISCHARGE NON-CONTACT COOLING WATER, COOLING TOWER AND BOILER
BLOWDOWN, CONDENSATE, EXEMPT STORMWATER, COOLING WATERS ASSOCIATED WITH
HYDROELECTRIC OPERATIONS, AND SIMILIAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards
and regulations promulgated and adopted by the North Carolina Environmental Management
Commission, and the Federal Water Pollution Control Act, as amended,
Dixie Yarns, Inc.
is hereby authorized to discharge
non-contact cooling water,condensate,cooling tower blowdown and other similar wastewaters
from a facility located at
Rex Plant#1
40 Rex Avenue
Ranlo
Gaston County
ceiving waters designated as subbasin 30836 in the Catawba River Basin
ccordance with the effluent limitations, monitoring requirements, and other conditions set forth
arts I, II, III and IV of General Permit No. NCG500000 as attached.
certificate of coverage shall become effective August 1, 1997.
certificate of coverage shall remain in effect for the duration of the General Permit.
ted this day July 24, 1997.
. 14)11,14'. 4. 97,--k,a,- _
yielrA. Preston Howard, Jr., P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission 1

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State of North Carolina
Department of Environment,
Health and Natural Resources 1.117:1•111C1r4NFA
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary N c" C--T. L E H N F1
A. Preston Howard, Jr., P.E., Director . t�� July24, 1997
Donald Huffman J U L I' 1998
Dixie Yams,Inc.
P.O. Box 751 GI;" 7 ^r : .., ..:
Chattanooga, TN 37401 �' -. . ;._E �:_'._.AL MICE
Subject: Certificate of Coverage No. NCG500237
Renewal of General Permit
Rex Plant#1
Gaston County
Dear Permittee:
In accordance with your application for renewal of the subject Certificate of Coverage,the Division is forwarding
the enclosed General Permit. This renewal is valid until July 31,2002. This permit is issued pursuant to the
requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North
Carolina and the U.S. Environmental Protection Agency dated December 6, 1983. If any parts,measurement
frequencies or sampling requirements contained in this permit are unacceptable to you,you have the right to request
an individual permit by submitting an individual permit application. Unless such demand is made, this certificate
of coverage shall be final and binding.
The Certificate of Coverage for your facility is not transferable except after notice to the Division. Use the enclosed
Permit Name/Ownership Change form to notify the Division if you sell or otherwise transfer ownership of the
subject facility. The Division may require modification or revocation and reissuance of the Certificate of Coverage.
If your facility ceases discharge of wastewater before the expiration date of this permit, contact the Regional
Office listed below at [phone]. Once discharge from your facility has ceased, this permit may be rescinded.
This permit does not affect the legal requirements to obtain other permits which may be required by the Division of
Water Quality,the Division of Land Resources,Coastal Area Management Act or any other Federal or Local
governmental permit that may be required.
If you have any questions concerning this permit,please contact the NPDES Group at the address below.
Sincerely,
1)-An:4- 4.
el, A.Preston Howard,Jr.,P.E.
cc: Central Files
Mooresville Regional Offices
NPDES File
Facility Assessment Unit
P.O.Box 29535, Raleigh, North Carolina 27626-0535 [phone] FAX[phone] p&[e-mail]
An Equal Opportunity Affirmative Action Employer 50%recycled /10%post-consumer paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG500000
CERTIFICATE OF COVERAGE NO. NCG500237
TO DISCHARGE NON-CONTACT COOLING WATER, COOLING TOWER AND BOILER
BLOWDOWN, CONDENSATE, EXEMPT STORMWATER, COOLING WATERS ASSOCIATED WITH
HYDROELECTRIC OPERATIONS, AND SIMILIAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards
and regulations promulgated and adopted by the North Carolina Environmental Management
Commission, and the Federal Water Pollution Control Act, as amended,
Dixie Yarns, Inc.
is hereby authorized to discharge
non-contact cooling water,condensate,cooling tower blowdown and other similar wastewaters
from a facility located at
Rex Plant#1
40 Rex Avenue
Ranlo
Gaston County
to receiving waters designated as subbasin 30836 in the Catawba River Basin
in accordance with the effluent limitations,monitoring requirements, and other conditions set forth
in Parts I, II, III and IV of General Permit No. NCG500000 as attached.
This certificate of coverage shall become effective August 1, 1997.
This certificate of coverage shall remain in effect for the duration of the General Permit.
Signed this day July 24, 1997.
• 1)#A,;(-- 4. gri.,,,,,i„-
A. Preston Howard, Jr., P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

X. C. iMer. vVNATURAL
RESOUIC , ,aw
State of North Carolina 1Dp11IMUNITY
Department of Environment, SEP 3 0 1993
At
Health and Natural Resources rin
Division of Environmental Managergest it r&T.
-,• •-'•••••.....omilimook r
James B. Hunt, Jr., Governor �E` `'' '',
Jonathan B. Howes, Secretary C) E NI Fl
A. Preston Howard, Jr., P.E., Director
September 30,1993
KENNETH WRIGHT
DIXIE YARNS-REX PLANT#1
40 REX AVE.
RANLO NC 28054 Subject: DIXIE YARNS-REX PLANT#1
Certificate of Coverage NCG500237
General Permit NCG500000
Formerly NPDES Permit NC0075841
Gaston County
Dear Permittee:
The Division of Environmental Management has recently evaluated all existing individual permits for potential
coverage under general permits currently issued by the Division. 15A N.C.A.C. 2H.0127 allows the Division to
evaluate groups of permits having similar discharge activities for coverage under general permits and issue
coverage where the Division finds control of the discharges more appropriate in this manner. The Division has
determined that the subject discharge qualifies for such coverage. Therefore, the Division is hereby issuing the
subject Certificate of Coverage under the state-NPDES general permit no. NCG500000 which shall void NPDES
Permit NC0075841. This Certificate of Coverage is issued pursuant to the requirements of North Carolina and the
US Environmental Protection Agency Memorandum of Agreement dated December 6,1983 and as subsequently
amended.
If any parts,measurement frequencies or sampling requirements contained in this general permit are unacceptable to
you,you have the right to submit an individual permit application,associated processing fee and letter requesting
coverage under an individual permit. Unless such demand is made,this decision shall be final and binding. Please
take notice this Certificate of Coverage is not transferable. Part II, E.4. addresses the requirements to be followed
in case of change of ownership or control of this discharge.
In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the
Permittee shall take immediate corrective action, including those as may be required by this Division, such as the
construction of additional or replacement wastewater treatment or disposal facilities. Construction of any
wastewater treatment facilities will require issuance of an Authorization to Construct from this Division.
Failure to abide by the requirements contained in this Certificate of Coverage and respective general permit may
subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with
North Carolina General Statute 143-215.6A to 143-215.6C. Please note that the general permit does require
monitoring in accordance with federal law. The monitoring data is not required to be submitted to the Division
unless specifically requested,however, the permittee is required to maintain all records for a period of at least
three (3) years.
Post Office Box 29535,Raleigh,North Carolina 27626-0535 Telephone[phone] FAX[phone]
An Equal Opportunity Affirmative Action Employer 50%recycled-10%post-consumer paper

Page 2
KENNETH WRIGHT
DIXIE YARNS-REX PLANT#1
Certificate of Coverage No. NCG500237
The issuance of this Certificate of Coverage is an administrative action initiated by the Division of
Environmental Management and therefore,no fees are due at this time. In accordance with current rules,there
are no annual administrative and compliance monitoring fees for coverage under general permits. The only fee
you will be responsible for is a renewal fee at the time of renewal. The current permit expires July 31,1997.
This coverage will remain valid through the duration of the attached general permit. The Division will be
responsible for the reissuance of the general permit and at such time,you will be notified of the procedures to
follow to continue coverage under the reissued permit. Unless you fail to follow the procedures for continued
coverage,you will continue to be permitted to discharge in accordance with the attached general permit.
The issuance of this Certificate of Coverage does not preclude the Permittee from complying with any and all
statutes,rules,regulations,or ordinances which may be required by the Division of Environmental Management
or permits required by the Division of Land Resources,the Coastal Area Management Act or any Federal or
Local other governmental permit that may be required.
If you have any questions or need additional information regarding this matter,please contact either the
Mooresville Regional Office,Water Quality Section at telephone number [phone],or a review engineer in
the NPDES Group in the Central Office at telephone number 919/733-5083.
cc: Mooresville Regional Office S' erely,
Central Files
efA.Preston Howar r.,P.E.

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
GENERAL PERMIT NO. NCG500000
CERTIFICATE OF COVERAGE No.NCG500237
TO DISCHARGE NON-CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN,
CONDENSATE AND SIMILIAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1,other lawful standards and regulatior
promulgated and adopted by the North Carolina Environmental Management Commission,and the Federal Water
Pollution Control Act,as amended,
DIXIE YARNS-REX PLANT#1
is hereby authorized to discharge non-contact cooling water,cooling tower and boiler blowdown wastewater from a
facility located at
DIXIE YARNS-REX PLANT#1
Gaston County
to receiving waters designated as the UT BURTON BRANCH/CATAWBA RIVER BASIN
in accordance with the effluent limitations,monitoring requirements,and other conditions set forth in Parts I,II,III ar
IV of General Permit No. NCG500000 as attached.
This certificate of coverage shall become effective November 1, 1993.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day,September 30, 1993.
• i
C---- , 1
d--A. Preston Howar•,Jr.,P.E.,Director
Division of Environmental Management
By Authority of the Environmental Management Commission

<.y 4iun,.tt! F c 1
\V lll^�
State of North Carolina
Department of Natural Resources and Community Development
Division of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina 27611
James G. Martin, Governor R. Paul Wilms
William W. Cobey, Jr., Secretary June 1, 1.989
Director
Mr. Kenneth Wright
40 Rex Ave.
Ranlo, NC 28054
Subject: Permit No. NC0075841
Dixie Yarns, Inc.
Gaston County
Dear Mr. Wright:
In accordance with your application for discharge permit received on November
29, 1988, we are forwarding herewith the subject State - NPDES permit. This permit is
issued pursuant to the requirements of North Carolina General Statute 143-215. 1 and
the Memorandum of Agreement between North Carolina and the US Environmental Protection
Agency dated December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in
this permit are unacceptable to you, you may request a waiver or modification pursuant
to Regulation 15 NCAC 2B .0508(b) by written request to the Director identifying the
specific issues to be contended. Unless such request is made within 30 days following
receipt of this permit, this permit shall be final and binding. Should your request
be denied, you will have the right to request an adjudicatory hearing.
Please take notice that this permit is not transferable. Part II, D. 3.
addresses the requirements to be followed in case of change in ownership or control of
this discharge.
This permit does not affect the legal requirements to obtain other permits
which may be required by the Division of Environmental Management or permits required
by the Division of Land Resources, Coastal Area Management Act or any other Federal or
Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Ms. Lula
Harris at telephone number 919/733-5083.
Sincerely,
Original Signed By `' ?7 :;t
ARTHUR MOUBERRY
\T
For. Paul Wilms
44/11111
cc: Mr. Jim Patrick, EPA
I:.
•
Pollution Pretrntion
P.O.j2jjjN ;aY8
r,,. ni T�ePhOne 919.733�JIS
�Y Affirmative Ach on fmplr

•
Permit No. NC0075841
STATE OF NORTH CAROLINA
DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT
DIVISION OF ENVIRONMENTAL MANAGEMENT
PERMIT
To DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provisions of North Carolina General Statute 143-215. 1,
other lawful standards and regulations promulgated and adopted by the North Carolina
Environmental Management Commission, and the Federal Water Pollution Control Act, as
amended,
Dixie Yarns, Incorporated
is hereby authorized to discharge wastewater from a facility located at
Rex Plant # 1
40 Rex Avenue
Ranlo
Gaston County
to receiving waters designated as an unnamed tributary to Burton Branch in the
Catawba River Basin
in accordance with effluent limitations, monitoring requirements, and other
conditions set forth in Parts I, II, and III hereof.
This permit shall become effective June 1 , 1989.
This permit and the authorization to discharge shall expire at midnight on
May 31 , 1994.
Signed this dayJune 1 , 1989.
Original Signed By
ARTHUR MOUBERRY
For;
R. Paul Wilms, Director
Division of Environmental Management
By Authority of the Environmental Management Commission

Permit No. NC0075841
SUPPLEMENT TO PERMIT COVER SHEET
Dixie yarns, Incorporated
is hereby authorized to:
1. Continue to discharge non-contact cooling water and cooling tower blowdown
from a facility located at the Rex Plant #1, 40 Rex Avenue, Ranlo, Gaston
County (See Part III of this Permit); and
2. Discharge from said treatment works at the location specified on the
attached map into an unnamed tributary to Burton Branch which is
classified Class "C" waters in the Catawba River Basin.

14
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A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final
NPDES No. NC0075841
During the period beginning on the effective date of the permit and lasting until expiration the
Permittee is authorized to discharge from outfall(s) serial number(s) 001. Such discharges shall be
limited and monitored by the Permittee as specified below:
Effluent Characteristics Discharge Limitations
Monitoring Requirements
Lbs/day Other Units (Specify) Measurement Sample *Sample
Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency Type Location
Flow
Temperature Monthly Instantaneous E
** ** Monthly Grab E U, D
Total Residual Chlorine *** *** ,
Monthly Grab E
THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER.
* Sample locations: E - Effluent, U - Upstream, D - Downstream
** The temperature of the effluent shall be such as not to cause an increase in the temperature of the
receiving stream of more than 2.8 degrees C and in no case cause the ambient water temperature to exceed 32
degrees C.
*** Monitoring requirements only apply is chlorine is added to the cooling water.
The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing
any biocide in the cooling water (See Part III of this Permit).
The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be
monitored monthly at the effluent by grab sample.
7a
There shall be no discharge of floating solids or visible foam in other than trace amounts.
M3

Part I
B. Schedule of Compliance
1. The permittee shall comply with Final Effluent Limitations specified for
discharges in accordance with the following schedule:
Permittee shall comply with Final Effluent Limitations by the effective
date of the permit.
2. Permiit.pe shall at all times provide the operation and maintenance
necessary to operate the existing facilities at optimum efficiency.
3. No later than 14 calendar days following a data identified in the above
schedule of compliance, the permittee shall submit either a report of
progress or, in the case of specific actions being required by identified
dates, a written notice of compliance or noncompliance. In the latter
case, the notice shall include the cause of noncompliance, any remedial
actions taken, and the probability of meeting the next schedule
requirements.

Part II
Page 1 of 14
PART II
STANDARD CONDITIONS FOR NPDES PERMITS
SECTION A. GENERAL CONDITIONS
1. Duty to Comply
The permittee must comply with all conditions of this permit. Any permit
noncompliance constitutes a violation of the Clean Water Act and is grounds
for enforcement action; for permit termination, revocation and reissuance,
or modification; or for denial of a permit renewal application.
2. Penalties for Violations of Permit Conditions
Any person who violates a permit condition is subject to a civil penalty not
to exceed $10,000 per day of such violation. Any person who willfully or
negligently violates a permit condition is guilty of a misdemeanor punishable
by a fine not to exceed $15,000 per day of violation, or by imprisonment
not to exceed six months or both.
3. Duty to Mitigate
The permittee shall take all reasonable steps to minimize any adverse impact
to navigable waters resulting from noncompliance with any effluent limitations
specified in this permit, including accelerated or additional monitoring as
necessary to determine the nature and impact of the noncomplying discharge.
4. Permit Modification
After notice and opportunity for a hearing pursuant to NCGS 143-215. 1(b)
(2) and NCGS 143-215. 1(e) respectively, this permit may be modified, suspended,
or revoked in whole or in part during its term for cause including, but not
limited to, the following:
a. Violation of any terms or conditions of this permit;
b. Obtaining this permit by misrepresentation or failure to disclose fully
all relevant facts;
c. A change in any condition that requires either a temporary or permanent
reduction or elimination of the authorized discharge; or
d. Information newly acquired by the Division indicating the discharge poses
a threat to human health or welfare.
If the permittee believes that any past or planned activity would be cause for
modification or revocation and reissuance, the permittee must report such
information to the Permit Issuing Authority. The submittal of a new application

Part II
Page 2 of 14
may be required of the permittee. The filing of a request by the permittee for
a permit modification, revocation and reissuance, or termination, or a
notification of planned changes or anticipated noncompliances, does not stay
any permit condition.
5. Toxic Pollutants
Notwithstanding Part II, A-4 above, if a toxic effluent standard or prohibition
(including any schedule of compliance specified in such effluent standard or
prohibition) is established under Section 307(a) of the Act for a toxic
pollutant which is present in the discharge, if such standard or prohibition
is more stringent than any limitation for such pollutant in this permit, this
permit shall be revised or modified in accordance with the toxic effluent
standard prohibition and the permittee so notified.
The permittee shall comply with effluent standards or prohibitions established
under Section 307(a) of the Clean Water Act for toxic pollutants within the
time provided in the regulations that establish those standards or prohibitions,
even if the permit has not yet been modified to incorporate the requirement.
6. Civil and Criminal Liability
Except as provided in permit conditions on "Bypassing" (Part II, B-3) and
"Power Failures" (Part II, B-6), nothing in this permit shall be construed
to relieve the permittee from any responsibilities, liabilities, or penalties
for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the
Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for
consequential damages, such as fish kills, even though the responsibility
for effective compliance may be temporarily suspended.
7. Oil and Hazardous Substance Liability
Nothing in this permit shall be construed to preclude the institution of any
legal action or relieve the permittee from any responsibilities, liabilities,
or penalties to which the permittee is or may be subject to under NCGS
143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. Furthermore,
the permittee is responsible for consequential damages, such as fish kills,
even though the responsibility for effective compliance may be temporarily
suspended.
8. Property Rights
The issuance of this permit does not convey any property rights in either real
or personal property, or any exclusive privileges, nor does it authorize any
injury to private property or any invasion of personal rights, nor any
infringement of Federal, State or local laws or regulations.

Part II
Page 3 of 14
9. Onshore of Offshore Construction
This permit does not authorize or approve the construction of any onshore or
offshore physical structures or facilities or the undertaking of any work
in any navigable waters.
10. Severability
The provisions of this permit are severable, and if any provision of this
permit, or the application of any provision of this permit to any circumstances,
is held invalid, the application of such provision to other circumstances, and
the remainder of this permit, shall not be affected thereby.
11. Duty to Provide Information
The permittee shall furnish to the Permit Issuing Authority, within a reason-
able time, any information which the Permit Issuing Authority may request
to determine whether cause exists for modifying, revoking and reissuing,
or terminating this permit or to determine compliance with this permit. The
permittee shall also furnish to the Permit Issuing Authority upon request,
copies of records required to be kept by this permit.
SECTION B. OPERATION AND MAINTENANCE OF POLLUTION CONTROLS
1. Proper Operation and Maintenance
The permittee shall at all times maintain in good working order and operate
as efficiently as possible all treatment or control facilities or systems
installed or used by the permittee to achieve compliance with the terms
and conditions of this permit.
2. Need to Halt or Reduce not a Defense
It shall not be a defense for a permittee in an enforcement action that it
would have been necessary to halt or reduce the permitted activity in
order to maintain compliance with the condition of this permit.
3. Bypassing
Any diversion from or bypass of facilities is prohibited, except (i) where
unavoidable to prevent loss of life or severe property damage, or (ii)
where excessive storm drainage or runoff would damage any facilities
necessary for compliance with the effluent limitations and prohibitions of this
permit. All permittees who have such sewer bypasses or overflows of this
discharge shall submit, not later than six months from the date of issuance
of this permit, detailed data or engineering estimates which identify:
a. The location of each sewer system bypass or overflow;
b. The frequency, duration and quantity of flow from each sewer system
bypass or overflow.

Part II
Page 4 of 14
This requirement is waived where infiltration/inflow analyses are scheduled
to be performed as part of an Environmental Protection Agency facilities
planning project.
The permittee shall report by telephone to either the central office or
appropriate regional office of the Division as soon as possible, but in
no case more than 24 hours or on the next working day following the
occurrence or first knowledge of the occurrence of any division from or
bypass of facilities.
4. Upsets
"Upset" means an exceptional incident in which there is unintentional and
temporary noncompliance with technology based permit effluent limitations
because of factors beyond the reasonable control of the permittee. An upset
does not include noncompliance to the extent caused by operational error,
improperly designed treatment facilities, inadequate treatment facilities,
lack of preventive maintenance, or careless or improper operation. An upset
constitutes an affirmative defense to an action brought for noncompliance
with such technology based permit limitation if the requirements of 40 CFR S
122.41(n)(3) are met.
5. Removed Substances
Solids, sludges, filter backwash, or other pollutants removed in the course of
treatment or control of wastewaters shall be disposed of in accordance with
NCGS 143-215. 1 and in a manner such as to prevent any pollutant from such
materials from entering waters of the State or navigable waters of the United
States.
6. Power Failures
The permittee is responsible for maintaining adequate safeguards as required
by DEM Regulation, Title 15, North Carolina Administrative Code, Subchapter 2H,
.0124 Reliability, to prevent the discharge of untreated or inadequately treated
wastes during electrical power failures either by means of alternate power
sources, standby generators or retention of inadequately treated effluent.
SECTION C. MONITORING AND RECORDS
1. Representative Sampling
Samples collected and measurements taken, as required herein, shall be
characteristic of the volume and nature of the permitted discharge. Samples
collected at a frequency less than daily shall be taken on a day and time that
is characteristic of the discharge over the entire period which the sample
represents. All samples shall be taken at the monitoring points specified in
this permit and, unless otherwise specified , before the effluent joins or is
diluted by any other wastestream, body of water, or substance. Monitoring points
shall not be changed without notification to and the approval of the Permit
Issuing Authority.

Part II
Page 5 of 14
2. Reporting
Monitoring results obtained during the previous month(s) shall be summarized for
each month and reported on a monthly Discharge Monitoring Report (DMR) Form
(DEM No. MR 1, 1. 1, 2, 3) or alternative forms approved by the Director, DEM,
postmarked no later than the 30th day following the completed reporting period.
The first DMR is due on the last day of the month following the issuance of the
permit or in the case of a new facility, on the last day of the month following
the commencement of discharge. Duplicate signed copies of these, and all other
reports required herein, shall be submitted to the following address:
Division of Environmental Management
Water Quality Section
ATTENTION: Central Files
Post Office Box 27687
Raleigh, North Carolina 27611
3 Flow Measurements
Appropriate flow measurement devices and methods consistent with accepted
scientific practices shall be selected and used to insure the accuracy and
reliability of measurements of the volume of monitored discharges. The
devices shall be installed, calibrated and maintained to insure that the
accuracy of the measurements are consistent with the accepted capability of
that type of device. Devices selected shall be capable of measuring flows
with a maximum deviation of less than + 10% from the true discharge rates
throughout the range of expected discharge volumes. Once-through condenser
cooling water flow which is monitored by pump logs, or pump hour meters as
specified in Part I of this permit and based on the manufacturer's pump
curves shall not be subject to this requirement.
4. Test Procedures
Test procedures for the analysis of pollutants shall conform to the EMC
regulations published pursuant to NCGS 143-215.63 et seq, the Water and Air
Quality Reporting Acts, and to regulations published pursuant to Section 304(g),
33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and
Regulation 40 CFR 136.
5. Penalties for Tampering
The Clean Water Act provides that any person who falsifies, tampers with, or
knowingly renders inaccurate, any monitoring device or method required to be
maintained under this permit shall, upon conviction, by punished by a fine of
not more than $10,000 per violation, or by imprisonment for not more than
six months per violation, or by both.

Part II
Page 6 of 14
6. Records Retention
All records and information resulting from the monitoring activities required by
this permit including all records of analyses performed and calibration and
maintenance of instrumentation and recordings from continuous monitoring
instrumentation shall be retained for a minimum of three (3) years by the
permittee. Thisperiod of retention shall be extended during the course
of any unresolved litigation or if requested by the Division of Environmental
Management or the Regional Administrator of the Environmental Protection Agency.
7. Recording Results
For each measurement or sample taken pursuant to the requirements of this
permit, the permittee shall record the following information:
a. The exact place, date, and time of sampling;
b. The dates the analyses were performed;
c. The person(s) who performed the analyses; and
d. The results of such analyses.
8. Right of Entry
The permittee shall allow the Director of the Division of Environmental
Management, the Regional Administrator, and/or their authorized representatives,
upon the presentations of credentials:
a. To enter upon the permittee's premises where an effluent source is located
or in which any records are required to be kept under the terms and
conditions of this permit; and
b. At reasonable times to have access to and copy any records required to be
kept under the terms and conditions of this permit; to inspect any
monitoring equipment or monitoring method required in this permit; and
to sample any discharge of pollutants.
SECTION D. REPORTING REQUIREMENTS
1. Change in Discharge
All discharges authorized herein shall be consistent with the terms and
conditions of this permit. The discharge of any pollutant identified in
this permit more frequently than or at a level in excess of that authorized
shall constitute a violation of the permit. Any anticipated facility
expansions, production increases, or process modifications which will result

Part II
Page 7 of 14
in new, different, or increased discharges of pollutants must be reported by
submission of a new NPDES application or, if such changes will not violate
the effluent limitations specified in this permit, by notice to the DEM of
such changes. Following such notice, the permit may be modified to specify
and limit any pollutants not previously limited.
2. Anticipated Noncompliance
The permittee shall give notice to the Permit Issuing Authority of any planned
change in the permitted facility or activity which may result in noncompliance
with permit requirements. Any maintenance of facilities, which might
necessitate unavoidable interruption of operation and degradation of effluent
quality, shall be scheduled during noncritical water quality periods and carried
out in a manner approved by the Permit Issuing Authority.
3. Transfer of Ownership or Control
This permit is not transferable. In the event of any change in name, control
or ownership of facilities from which the authorized discharge emanates or is
contemplated, the permittee shall notify the prospective owner or controller by
letter of the existence of this permit and of the need to obtain a permit in the
name of the prospective owner. A copy of the letter shall be forwarded to the
Division of Environmental Management.
4. Additional Monitoring by Permittee
If the permittee monitors any pollutant at the location(s) designated herein
more frequently than required by this permit, using approved analytical methods
as specified above, the results of such monitoring shall be included in the
calculation and reporting of the values is required in the DMR. Such increased
frequency shall also be indicated. The DEM may require more frequent monitoring
or the monitoring of other pollutants not required in this permit by written
notification.
5. Averaging of Measurements
Calculations for limitations which require averaging of measurements shall
utilize an arithmetic mean unless otherwise specified by the Permit Issuing
Authority in the permit.
6. Noncompliance Notification
The permittee shall report by telephone to either the central office or the
appropriate regional office of the Division as soon as possible, but in
no case more than 24 hours or on the next working day following the
occurrence or first knowledge of the occurrence of any of the following:

Part II
Page 8 of 14
a. Any occurrence at the water pollution control facility which results in
the discharge of significant amounts of wastes which are abnormal in
quantity or characteristic, such as the dumping of the contents of a
sludge digester; the known passage of a slug of hazardous substance
through the facility; or any other unusual circumstances.
b. Any process unit failure, due to known or unknown reasons, that render
the facility incapable of adequate wastewater treatment such as mechanical
or electrical failures of pumps, aerators, compressors, etc.
c. Any failure of a pumping station, sewer line, or treatment facility
resulting in a by-pass directly to receiving waters without treatment
of all or any portion of the influent to such station or facility.
d. Any time that self-monitoring information indicates that the facility has
gone out of compliance with its NPDES permit limitations.
Persons reporting such occurrences by telephone shall also file a written
report in letter form within 15 days following first knowledge of the
occurrence.
7. Changes in Discharges of Toxic Substances:
The permittee shall notify the Permit Issuing Authority as soon as it knows or
has reason to believe:
a. That any activity has occurred or will occur which would result in the
discharge, on a routine or frequent basis, of any toxic substance(s) (listed
at 40 CFR S 122, Appendix D, Table II and III) which is not limited in the
permit, if that discharge will exceed the highest of the following
"notification levels".
(1) One hundred micrograms per liter (100 ug/1);
(2) Two hundred micrograms per liter (200 ug/1) for acrolein and
acrylonitrile; five hundred micrograms per liter (500 ug/1)
for 2,4-dinitrophenol and for 2-methyl-4,6-dinitrophenol; and one
milligram per liter (1 mg/1) for antimony; or
(3) Five (5) times the maximum concentration value reported for that
pollutant(s) in the permit application.
b. That any activity has occurred or will occur which would result in any
discharge, on a non-routine or infrequent basis, of a toxic pollutant
(listed at 40 CFR S 122, Appendix D. Table II and III) which is not
limited in the permit, if that discharge will exceed the highest of the
following "notification levels":

Part II
Page 9 of 14
(1) Five hundred micrograms per liter (500 ug/l);
(2) One milligram per liter (1 mg/I) for antimony; or
(3) Ten (10) times the maximum concentration value reported for that
pollutant(s) in the permit application.
8. Expiration of Permit
Permittee is not authorized to discharge after the expiration date. In order to
receive authorization to discharge beyond the expiration date, the permittee
shall submit such information, forms, and fees as are required by the agency
authorized to issue permits no later than 180 days prior to the expiration date.
Any discharge without a permit after the expiration will subject the permittee
to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et seq.
9. Signatory Requirements
All applications, reports, or information submitted to the Permit Issuing
Authority shall be signed and certified.
a. All permit applications shall be signed as follows:
(1) For a corporation: by a responsible corporate officer. For the
purpose of this Section, a responsible corporate officer means:
(a) a president, secretary, treasurer or vice president of the
corporation in charge of a principal business function, or any
other person who performs similar policy or decision making
functions for the corporation, or (b) the manager of one or more
manufacturing production or operating facilities employing more
than 250 persons or having gross annual sales or expenditures
exceeding 25 million (in second quarter 1980 dollars), if authority
to sign documents has been assigned or delegated to the manager in
accordance with corporate procedures.
(2) For a partnership or sole proprietorship: by a general partner or
the proprietor, respectively; or
(3) For a municipality, State, Federal, or other public agency: by either
a principal executive officer or ranking elected official.
b. All reports required by the permit and other information requested by the
Permit Issuing Authority shall be signed by a person described above or by
a duly authorized representative of that person. A person is a duly
authorized representative only if:
(1) The authorization is made in writing by a person described above;
(2) The authorization specified either an individual or a position having
responsibility for the overall operation of the regulated facility or
activity, such as the position of plant manager, operator of a well or

Part II
Page 10 of 14 .
well field, superintendent, a position of equivalent responsibility,
or an individual or position having overall responsibility for environ-
mental matters for the company. (A duly authorized representative
may thus be either a named individual or any individual occupying a
named position. ); and
(3) The written authorization is submitted to the Permit Issuing Authority.
c. Certification. Any person signing a document under paragraphs a. or b. of
this section shall making the following certification:
"I certify, under penalty of law, that this document and all attachments
were prepared under my direction or supervision in accordance with a system
designed to assure that qualified personnel properly gather and evaluate the
information submitted. Based on my inquiry of the person or persons who
manage the system, or those persons directly responsible for gathering the
information, the information submitted is, to the best of my knowledge and
believe, true, accurate, and complete. I am aware that there are
significant penalties for submitting false information, including the
possibility of fines and imprisonment for knowing violations."
10. Availability of Reports
Except for data determined to be confidential under NCGS 143-215.3(a) (2) or
Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance
with the terms shall be available for public inspection at the offices of the
Division of Environmental Management. As required by the Act, effluent data
shall not be considered confidential. Knowingly making any false statement on
any such report may result in the imposition of criminal penalties as provided
for in NCGS 143-215. 1(b) (2) or in Section 309 of the Federal Act.
11. Penalties for Falsification of Reports
The Clean Water Act provides that any person who knowingly makes any false
statement, representation, or certification in any record or other document
submitted or required to be maintained under this permit, including monitoring
reports or reports of compliance or noncompliance shall, upon conviction, be
punished by a fine of not more than $10,000 per violation, or by imprisonment
for not more than six months per violation, or by both.
SECTION E. DEFINITION
1. Permit Issuing Authority
The Director of the Division of Environmental Management.
2. DEM or Division
Means the Division of Environmental Management, Department of Natural
Resources and Community Development.

Part II
Page 11 of 14
3. EMC:
Used herein means the North Carolina Environmental Management Commission.
4. Act or "the Act"
The Federal Water Pollution Control Act, also known as the Clean Water Act, as
amended, 33 USC 1251, et. seq.
5. Mass/Day Measurements
a. The "monthly average discharge: is defined as the total mass of all
daily discharges sampled and/or measured during a calendar month on
which daily discharges are sample and measured, divided by the number
of daily discharges samples and/or measured during such month. It is
therefore, an arithmetic mean found by adding the weights of the
pollutant found each day of the month and then dividing this sum by
the number of days the tests were reported. The limitation is
identified as "Daily Average" or "Monthly Average" in Part I of the
permit.
b. The "weekly average discharge" is defined as the total mass of
all daily discharges sampled and/or measured during the calendar week
(Sunday-Saturday) on which daily discharges are sampled and measured,
divided by the number of daily discharges samples and/or measured
during such week. It is, therefore, an arithmetic mean found by
adding the weights of pollutants found each day of the week and then
dividing this sum by the number of days the tests were reported. This
limitation is identified as "Weekly Average" in Part I of the permit.
c. The "maximum daily discharge" is the total mass (weight) of a
pollutant discharged during a calendar day. If only one sample is
taken during any calendar day the weight of pollutant calculated from
it is the "maximum daily discharge." This limitation is identified as
"Daily Maximum," in Part I of the permit.
d. The "average annual discharge" is defined as the total mass of all
daily discharges sample and/or measured during the calendar year on
which daily discharges are sampled and measured, divided by the number
of daily discharges sampled and/or measured during such year. It is,
therefore, an arithmetic mean found by adding the weights of
pollutants found each day of the year and then dividing this sum by the
number of days the tests were reported. This limitation is defined as
"Annual Average" in Part I of the permit.

Part II
Page 12 of 14
6. Concentration Measurement
a. The "average monthly concentration," other than for fecal coliform
bacteria, is the sum of the concentrations of all daily discharges
samples and/or measured during a calendar month on which daily discharges
are sampled and measured, divided by the number of daily discharges sampled
and/or measured during such month (arithmetic mean of the daily
concentration values). The daily concentration value is equal to the
concentration of a composite sample or in the case of grab samples is the
arithmetic mean (weighted by flow value) of all the samples collected
during that calendar day. The average monthly count for fecal coliform
bacteria is the geometric mean of the counts for samples collected during a
calendar month. This limitation is identified as "Monthly Average" or
"Daily Average" under "Other Limits" in Part I of the permit.
b. The "average weekly concentration," other than for fecal coliform bacteria,
is the sum of the concentrations of all daily discharges sampled and/or
measured during a calendar week (Sunday/Saturday) on which daily discharges
are sampled and measured divided by the number of daily discharges sampled
and/or measured during such week (arithmetic mean of the daily
concentration values). The daily concentration value is equal to the
concentration of a composite sample or in the case of grab samples is the
arithmetic mean (weighted by flow value) of all the samples collected during
that calendar day. The average weekly count for fecal coliform bacteria is
the geometric mean of the counts for samples collected during a calendar
week. This limitation is identified as "Weekly Average" under "Other
Limits" in Part I of the permit.
c. The "maximum daily concentration" is the concentration of a pollutant
discharge during a calendar day. It is identified as "Daily Maximum"
under "Other Limits" in Part I of the permit.
d. The "average annual concentration," other than for fecal coliform bacteria,
is the sum of the concentrations of all daily discharges sampled and/or
measured during a calendar year on which daily discharges are sampled and
measured divided by the number of daily discharges sampled and/or measured
during such year (arithmetic mean of the daily concentration values). The
daily concentration value is equal to the concentration of a composite
sample or in the case of grab samples is the arithmetic mean (weighted by
flow value) of all the samples collected during that calendar day. The
average yearly count for fecal coliform bacteria is the geometric mean
of the counts for samples collected during a calendar year. This limitation
is identified as "Annual Average" under "Other Limits" in Part I of the
permit.

Part II
Page 13 of 14
7. Other Measurements
a. Flow, (MGD): The flow limit expressed in this permit is the 24 hours
average flow, averaged monthly. It is determined as the arithmetic mean
of the total daily flows recorded during the calendar month.
b. An "instantaneous flow measurement" is a measure of flow taken at the time
of sampling, when both the sample and flow will be representative of the
total discharge.
8. Types of Samples
a. Composite Sample: These samples consist of grab samples collected at
equal intervals and combined proportional to flow, a sample continuously
collected proportionally to flow, or equal volumes taken at varying time
intervals. If a composite sample is obtained from grab samples, the
following requirements apply. The intervals between influent grab
samples shall be no greater than hourly. Intervals between effluent grab
samples shall be no greater than hourly except where the detention time
of the wastewater in the facility is greater than 24 hours, in which
case, the interval between grab samples shall be no greater in number of
hours than the detention time in number of days; provided, however, in
no case may the time between effluent grab samples be greater than six
hours nor the number of grab samples less than four during any discharge
period of 24 hours or less.
b. Grab Sample: Grab samples are individual samples collected over a
period of time not exceeding 15 minutes; the grab sample can be taken
manually.
9. Calculation of Means
a. Arithmetic Mean: The arithmetic mean of any set of values is the summation
of the individual values divided by the number of individual values.
b. Geometric Mean: The geometric mean of any set of values is the Nth root of
the product of the individual values where N is equal to the number of
individual values. The geometric mean is equivalent to the antilog of
the arithmetic mean of the logarithms of the individual values. For
purposes of calculating the geometric mean, values of zero (0) shall be
considered to be one (1).
c. Weighted by Flow Value: Weighted by flow value means the summation of each
concentration times its respective flow divided by the summation of the
respective flows.

Part II
Page 14 of 14
10. Calendar Day
A calendar day is defined as the period from midnight of one day until midnight
of the next day. However, for purposes of this permit, any consecutive 24-hour
period that reasonably represents the calendar day may be used for sampling.
11. Hazardous Substance
A hazardous substance means any substance designated under 40 CFR Part 116
pursuant to Section 311 of the Clean Water Act.
12. Toxic Pollutant
A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1) of
the Clean Water Act.

PART III •
OTHER REQUIREMENTS
A. Previous Permits
All previous State water quality permits issued to this facility, whether for
construction or operation or discharge, are hereby revoked by issuance of this
permit. The conditions, requirements, terms, and provisions of this permit
authorizing discharge under the National Pollutant Discharge Elimination
System govern discharges from this facility.
B. Construction
No construction of wastewater treatment facilities or additions thereto shall
be begun until Final Plans and Specifications have beep submitted to the
Division of Environmental Management and written approval and Authorization
to Construct has been issued.
C. Certified Operator
Pursuant to Chapter 90A of North Carolina General Statutes, the permittee shall
employ a certified wastewater treatment plant operator in responsible charge
of the wastewater treatment facilities. Such operator must hold a certification
of the grade equivalent to or greater than the classification assigned to the
wastewater treatment facilities.
D. Groundwater Monitoring
The permittee shall., upon written notice from the Director of the Division of
Environmental Management, conduct groundwater monitoring as may he required
to determine the compliance of this NPDES permitted facility with the current
groundwater standards.
E. LimitationsReppener
•
This permit shall be modified or alternatively, revoked and reissued, to comply
with any applicable effluent guideline or water quality standard issued or
approved under Sections 302(b) (2) (c) , and (d), 304(b) (2), and 307(a) (2)
of the Clean Water Act, if the effluent guideline or water quality standard
so issued or Approved:
1. contains different conditions or is otherwise more stringent than any
effluent limitation in the permit; or .
2. controls any pollutant not limited in the permit.
The permit as modified or reissued under this paragraph shall also contain any
other requirements in the Act then applicable.

Part III
Permit No. NC0075841
F. Toxicity Reopener
This permit shall be modified, or revoked and reissued, to incorporate toxicity
limitations and monitoring requirements in the event toxicity testing or other
studies conducted on the effluent or receiving stream indicate that detrimental
effects may be expected in the receiving stream as a result of this discharge.
G. The permittee shall not use any biocides except those approved in conjunction
with the permit application. The permittee shall notify the Director in
writing not later than ninety (90) days prior to instituting use of any
additional biocide used in cooling systems which may be toxic to aquatic life
other than those previously reported to the Division of Environmental
Management. Such notification shall include completion of Biocide Worksheet
Form 101 and a map locating the discharge point and receiving stream.

PART IV
ANNUAL ADMINISTERING AND COMPLIANCE FEE REQUIREMENTS
A. The permittee must pay the annual administering and compliance fee within 30
(thirty) days after being billed by the Division. Failure to pay the fee in a
timely manner in accordance with 15 NCAC 2H .0105(b)(4) may cause this Division
to initiate action to revoke the permit.

Date: January 3 , 1989
NPDES STAFF REPORT AND RECOMMENDATIONS
County: Gaston
NPDES Permit No. NC 0075841
PART I - GENERAL INFORMATION
1. Facility and Address: Dixie Yarns-Rex Plant No. 1
40 Rex Avenue
Ranlo, North Carolina
2. Date of Investigation: December 30, 1988
3 . Report Prepared By: G. T. Chen
4. Person Contacted and Telephone Number: Mr. Kenneth E.
Wright, Corporate Facilities Manager; ( 704) 867-7271
5. Directions to Site: The site is located in the Town of
Ranlo, Gaston County, at 40 Rex Avenue.
6 . Discharge Point - Latitude: 35° 17 ' 27"
Longitude: 81° 07 ' 48"
Attach a USGS Map Extract and indicate treatment plant site
and discharge point on map.
USGS Quad No. : F 14 SW
7. Size ( land available for expansion and upgrading) : N/A
8. Topography (relationship to flood plain included) : N/A
9. Location of Nearest Dwelling: A number of dwellings within
100 feet of discharge point.
10. Receiving Stream or Affected Surface Waters: Unnamed
tributary to Burton Branch
a. Classification: C
b. River Basin and Subbasin No. : 03-08-36
c. Describe receiving stream features and pertinent
downstream uses: Fish and wildlife propagation,
secondary recreation, agriculture, etc. Downstream
users are not known.
PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
1. Type of wastewater: 0% Domestic
100% Industrial
a. Volume of Wastewater: 0.02730 MGD

Page Two
b. Types and quantities of industrial wastewater:
Non-contact cooling waters generated from
air-conditioning systems, cooling towers and air
compressors are collected in a pond behind the plant.
The pond serves as a water reservoir for fire
emergency. Overflow from the pond is discharged via a
subsurface drainage system, which also collects
surface runoff into an unnamed tributary to Burton
Branch. The discharge may contain a number of
biocides.
c. Prevalent toxic constituents in wastewater: Biocides
d. Pretreatment Program (POTWs only) : N/A
2. Production Rates ( industrial discharges only) in Pounds:
N/A
3 . Description of Industrial Process ( for industries only) and
Applicable CFR Part and Subpart: N/A
4. Type of Treatment (specify whether proposed or existing) :
N/A
5. Sludge Handling and Disposal Scheme: N/A
6. Treatment Plant Classification: N/A
7. SIC Code(s) : 2281
Wastewater Code(s) : 14 17
PART III - OTHER PERTINENT INFORMATION
1. Is this facility being constructed with Construction Grants
Funds (municipals only) ? N/A
2. Special monitoring requests: N/A
3 . Additional effluent limits requests: N/A
4. Other: N/A
PART IV - EVALUATION AND RECOMMENDATIONS
It is recommended that an NPDES Permit, with monitoring
requirements on residual biocides, be issued to the applicant as
requested.
c74P, ,
Signature of�e (port Preparer
//
( cx��
Water Quality Regional Supervisor

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a Primary highway, hard Light-duty road, or c�/,
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,,,C.A14 I RECEIVED
/ VISION Of ENVIRONMENTAL NAIIAEEMS
i
,�i l A DEC 1 1988 •
f
`' State of North Carolina
1/4- Fr Departr!elt Natural Resources and Community Development
.„Division►of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina 27611
James G. Martin, Governor R. Paul Wilms
•
S. Thomas Rhodes, Secretary Director
Subject : NPDES Permit Application
NPDES Permit No. NC00
I _
County
Dear
This is to acknowledge receipt of the following documents on
Application Form,
Engineering Proposal (for proposed control facilities) ,
Request for permit renewal ,
Application Processing Fee of $
Other
The items checked below are needed before review can begin:
Application form (Copy enclosed) ,
Engineering Proposal (See Attachment) ,
• Application Processing Fee of $
Other
If the application is not made complete within thirty (30) days , it will
be returned to you and may be resubmitted when complete .
This application has been assigned to
(919/733-5083) of our Permits Unit for review. You will be advised of
any comments recommendations, questions or other information necessary
for the review of the application.
I am, by copy of this letter, requesting that our Regional Office
Supervisor prepare a staff report and recommendations regarding this
discharge . If you have any questions regarding this application, please
contact the review person listed above .
Sincerely,
Arthur Mouberry, P.E.
Supervisor, Permits and Engineering
cc :
Pollution Prevention Pays
P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone [phone]
An Equal Opportunity Affirmative Action Employer ;;

4 "; % C �Z7 4.5)(e9S2
RECEIV �r '
4M� 5
•
DEC 8 1988 State of North Carolina
•
Departnakt Natural:Resources and Community Development
Division of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina 27611
James G. Martin, Governor ith v. a et) /9Y? R. Paul Wilms 1
S. Thomas Rhodes, Secretary Director 4
fil VI fl't2 n n v i A t, kJ.. h 71-
D;x; e Vow. -- iipx P/..„ i 41 J
Kex Ave,
Xo;,/,,, ,Q. ( . ax05-41
Subject: NPDES Permit Application
NPDES Permit No. NC00 95741f ,
Gpsl-vri County
Dear IVY. Wy;y .
This is to acknowledge receipt of the following documents on Nod, ,? MA :
V. Application Form,
Engineering Proposal (for proposed control facilities) ,
Request for permit renewal ,
Application Processing Fee of $ u2.Oo ,
Other
The items checked below are needed before review can begin:
Application form (Copy enclosed) ,
Engineering Proposal See Attachment) ,
Application Processing Fee of $ , l ,
,/ f Other / H3,- 1%\e rK th 4.,0(ic%5z d t1Rv ) ov; Lk 6, r 16.E ei o -1/'
P/-euSe r;J,." A1t, f< {lif _F,ri /os. al bi 0 f ,i•., .:,urA sib,4f/s),
If the application is not madb complete within thirty (30) days , it will
be returned to you and may be resubmitted when complete . t
This application has been assigned to 2 u ,1:; I-10 r
(919/733-5083) of our Permits Unit for review. You will be advised of
any comments recommendations, questions or other information necessary
for the review of the application.
I am, by copy of this letter, requesting that our Regional Office
Supervisor prepare a staff report and recommendations regarding this
discharge . If you have any questions regarding this application, please
contact the review person listed above .
.Si icerfely,
` `{ i
�
/,_,i�Crthur Mouberry, P.E.
Our05vA ano/ O�� l Supervisor, Permits and Engineering
cc : ) x
J
Pollution Prevention Pays
P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone [phone] ;
An Equal Opportunity Affirmative Action Employer, -

NORTH CAROLINA DEPT. OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT All
ENVIRONMENTAL
� �(/ ENVIRONMENTAL MANAGEMENT COMMISSION
V NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM ' ' . APPLICATION NUMisER
APPLICATION FOR PERMIT TO DISCHARGE - .SHORT FORM D ,iooENCY ,UI eI 01 oI1151 g1441/
USE DATE RECEIVED
fo be filed only by services, wholesale and retail trade, _- ._';;j g I 1 ( l � L �I
and other commercial establishments including vessels
YEAR MO, DAY
C. '7 ;`t:. .._ -,,l 'r'.'.c.74:r'T 1 •
•
Do not attempt to complete this form without reading the accompanying instructions
Please print or type
1. Name, address, and telephone number of facility producing discharge
A. Name DIXIE YARNS-REX PLANT # 1
,/ B. Street address 40 REX AVENUE
i ,� 1-/nri C. City RANLO, 11. State N.C.
E. County GASTON k F. ZIP 2S054
G. Telephone No. 7 04 1367-7271 ''
py
. Area ..,�
Code RECEI
VED
2. S 1 C DIY - ENvnotomENTA1 Wy.
(Leave blank) F;_ , •,.
NOV 3 1988
3. Number of employees 4 0 1
Esntti
fo
4. Nature of business TEXTTS 1.
5. (a) Check here if discharge occurs all year d, or
(b) Check the month(s) discharge occurs:
1.0 January 2.O February 3.0 March 4.0 Apri 1 5.o May
6.o June 7.OJuly 8.0August 9.o September 10.0October
11.0 November 12.0 December
(c) How many days per week:
1.01 2.0 2-3 3.0 4-5 4.(t6-7 •
6. Types of waste water discharged to surface waters only (check as applicable)
Volume
Flow, gallons per operating day discha treated before
discharging (percent)
Discharge per
operating day 0.1-999 1000-4999 5000-5999 10,000- 50,000 None 0.1- 30- 65- 95-
49,999 or more 29.9 64.9 94.9 100
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
i
A. Sanitary, daily
average NA
r
B. Cooling water, etc.,
daily average 27,300 0
C. Other discharge(s), . . .
daily average;
Specify NA L_-,
D. Maximum per operat-
ing day for combined
discharge (all types) 27,300

7. If anyof
the types of waste identified in item 6, either treated or un-
treated, are discharged to places other than surface waters, check below •
as applicable.
Waste water is discharged to: 0.1-999 1000-4999 5000-9999 10,000-49,999 S0,000 or more
(1) (2) (3) (4) (5)
A. Municipal .ewer ;ystenl NA
II. Ilearrgr•(Iunrl well •
NA
♦ I
C. Septic tank NA
U. Evaporation lagoon or pond NA •
E. Other, specify: •
8. Number of separate discharge points:
A.$)l B.o 2-3 C.O 4-5 D.O 6 or more
9. Name of receiving water or haters UNNAMED CREEK THAT FLOWS INTO BURTON BRANCH
.10. Does your discharge contain or is it possible for your discharge to contain
one or more of the following substances added as a result of your operations,
activities, or processes: ammonia, cyanide, aluminum, beryllium, cadmium,
chromium, copper, lead, mercury, nickel, selenium, zinc, phenols, oil and
grease, and chlorine (residual).
A.O yes B.1)no:
1 certify that I am familiar with the information contained in the application and
that to the best of my knowledge and belief such information is true, complete, and
accurate.
KENNETH E. WRIGHT
Printed Name of Person Signing
CORPORATE FACILITIES MANAGER
Title
•
OCTOBER 12, 1988
Date Application Signed
Signature of Applicant
North !Carolina General Statute 143-215.6(b) (2) provides that: Any person who knowingly makes
any false statement representation, or certification in any application, 'record, report, plan,
or other document files or required to be maintained under Article 21 or regulations of the
Environmental Management Commission implementing that Article, 'or who falsifies, tampers w±_th,
or knawly renders inaccurate any:recording or nonitorigg dpvice or method required to be
operated or maintained under Afale 2.1:'ov regulatiota .of the Environmental Management Commis;
implementing that Article, U
s.hal1 'be.''gui .tv,'of a misdemeanor punishable by aline not to exceed
$10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 prow
a punishment by a fine of-not more than $10,000 or imprisonment not more than 5 years, or both,
for a similar offense.)

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Permit No. NC0075841
C
STATE OF NORTH CAROLINA
DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT
DIVISION OF ENVIRONMENTAL MANAGEMENT -P--. �,r
vft rtyR
PERMIT
To DISCHARGE WASTEWATER UNDER THE '` 12 ""N9
NATIONAL POLLUTANT DISCHARGE ELIMINATION/ SYSTEM_.
f Rc apt{.;l
In compliance with the provisions of North Carolina General Statute 143-215. 1,
other lawful standards and regulations promulgated and adopted by the North Carolina
Environmental Management Commission, and the Federal Water Pollution Control Act, as
amended,
Dixie Yarns, Incorporated
is hereby authorized to discharge wastewater from a facility located at
Rex Plant # 1
40 Rex Avenue
Ranlo
Gaston County
to receiving waters designated as an unnamed tributary to Burton Branch in the
Catawba River Basin
in accordance with effluent limitations, monitoring requirements, and other
conditions set forth in Parts I, II, and III hereof.
This permit shall become effective
This permit and the authorization to discharge shall expire at midnight on
Signed this day a FT41717
R. Paul Wilms, Director
Division of Environmental Management
By Authority of the Environmental Management Commission

Permit No. NC0075841
SUPPLEMENT TO PERMIT COVER SHEET
Dixie yarns, Incorporated
is hereby authorized to:
1. Continue to discharge non-contact cooling water and cooling tower blowdown
from a facility located at the Rex Plant #1, 40 Rex Avenue, Ranlo, Gaston
County (See Part III of this Permit); and
2. Discharge from said treatment works at the location specified on the
attached map into an unnamed tributary to Burton Branch which is
classified Class "C" waters in the Catawba River Basin.

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ROAD CLASSIFICATION 'cco
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hard surface _— improved surface. —_ 's sa
Secondary highway, so
hard surface __ --.-- Unimproved road o'
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1970
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A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final NPDES No. NC0075841
During the period beginning on the effective date of the permit and lasting until expiration the
Permittee is authorized to discharge from outfall(s) serial number(s) 001. Such discharges shall be
limited and monitored by the Permittee as specified below:
Effluent Characteristics Discharge Limitations Monitoring Requirements
Lbs/day Other Units (Specify) Measurement Sample S* ample
Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency Type Location
Flow Monthly Instantaneous E
Temperature ** ** Monthly Grab E, U, D
Total Residual Chlorine *** *** Monthly Grab E
THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER.
* Sample locations: E - Effluent, U - Upstream, D - Downstream
** The temperature of the effluent shall be such as not to cause an increase in the temperature of the
receiving stream of more than 2.8 degrees C and in no case cause the ambient water temperature to exceed 32
degrees C.
*** Monitoring requirements only apply is chlorine is added to the cooling water.
The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing
any biocide in the cooling water (See Part III of this Permit) .
The pH shall not be less than 6. 0 standard units nor greater than 9.0 standard units and shall be
monitored monthly at the effluent by grab sample.
There shall be no discharge of floating solids or visible foam in other than trace amounts.
Mi

Part III
Permit No. NC0075841
F. Toxicity Reopener
This permit shall be modified, or revoked and reissued, to incorporate toxicity
limitations and monitoring requirements in the event toxicity testing or other
studies conducted on the effluent or receiving stream indicate that detrimental
effects may be expected in the receiving stream as a result of this discharge.
G. The permittee shall not use any biocides except those approved in conjunction .
with the permit application. The permittee shall notify the Director in
writing not later than ninety (90) days prior to instituting use of any
additional biocide used in cooling systems which may be toxic to aquatic life
other than those previously reported to the Division of Environmental
Management. Such notification shall include completion of Biocide Worksheet
Form 101 and a map locating the discharge point and receiving stream.

'"- )�� ttr of E"w+ Mu't�M"""6 �
28 19a9
•
°fit / ��A �,�,�„�t State of North Carolina
. Depof Natural Resources and Community Development
Division of Environmental Management
• 512 North Salisbury Street • Raleigh, North Carolina 27611
James G. Martin, Governor aq jq,iti
S. Thomas Rhodes, Secretary `' F.� R. Paul Wilms
i ri en n F f A F, /:J-,i/► i-
/1
Director
Q;xJF it',VA - , ,y As j 1.1- 1
,t) f''.A AVE',
A vn/a, _1J. C'• p!C) -Y
Subject : NPDES Permit Application
NPDES) Permit No. NCO() S�. piil
J:x.c 7�4n5 - A, Ph. a(
Dear /l�r• WrIb f- •
Go��� County
This is to acknowledge receipt of the following documents on /V/o,,-,
✓ Application Form, '1)fl /Q,ft'
Engineering Proposal (for proposed control facilities) ,
Request for permit renewal ,
Application Processing Fee of $ 2Oc', vU ,
Other
The items checked below are needed before review can begin:
Application form ( Copy enclosed) ,
Engineering Proposal See Attachment) ,
Application Processing Fee of $
/ Other 0�q3� ,nark { , ., ' r i
Qfit/0 rrlo 0 cv: /-iit a rc i is') g- -1-c
d� It,t rj q re.n'-,
pr�-eA 4 e t..{nc ekt/-- i 2 c Y .' I biro(.;ie ANY ks/7•✓.t 14 4).,
If the application is not made complete within thirty (30) days , it will
be returned to you and may be resubmitted when complete .
This application has been assigned to 14/a / o rr;6
(919/733-5083) of our Permits Unit for review. You will be advised of
any comments recommendations, questions or other information necessary
for the review of the application.
I am, by copy of this letter, requesting that our Regional Office
Supervisor prepare a staff report and recommendations regarding this
discharge . If you have any questions regarding this application, please
contact the review person listed above .
cerely,
�'
• rthur Mouberry, P.E.
cc • N/►�1 ,1! Q �p�/ O�r� / Supervisor, Permits and Engineering
• /l i 6Cf'e 5 ti q
Pollution Prevention Pays
P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone [phone]
A. ['_ __1

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BIOCIDE/CHEMICAL TREATMENT
WORKSHEET - FORM 101
The following calculations are to be performed on any biocide) products
ultimately discharged to the surface waters of North Carolina. This worksheet
must be completed separately for each biocide' product in use. This worksheet is
to be returned with all appropriate data entered Into the designated areas with
calculations performed as indicated.
I . Facility Name Rex Mills Gastonia, NC
NPDES a NCI _
County
Receiving Streart� Unnamed Creek into Burton Bran10 0 (cfs)
(All above information supplied by the 'Divialon of Environmental Management )
What is the average daily discharge (A.D.D. ) volume of the water handling
systems to the receiving water body?
A.D.D. a 0.0273 ( In M.G.O. )
Please calculate the Instream Waste Concentration ( IWC In percent) of this
discharge using the data entered above.
IWC a (A.D.D . ) x 100 - t0.02Px 100 = 100 y,
(T010)(0.646) • (A.D.D. ) ( 0 )(0.646) + (0.02/3
This value ( IWC) represents the waste contribution to the receiving
stream during low flow conditions.
II . What is the name of the whole product chemical treatment proposed for use in
the discharge identified in Part I?
Betz Entec 346
Please list the active ingredients and percent composition:
Sodium dichloro-s-triazinerrinne %
dihydrate (Sodium dichloroiso- %
cyanurate) 54
•
What feed or dosage rate (D.R. ) is used in this application? The units must
be converted to grams of whole product used per day.
D.R. 0 130 grams/day
.

•p
Estimate total volume of the water handling system. between entry of biocide'.
/ product and NPDES discharge point . On an attached sheet please provide
justification for this estimate (system volume, average cycles per blowdown,
holding lagoon size, etc.).
Volume = 0.2915 million gallons
What Is the decay rate (D.K. ) of ' the product? If unknown, assume no decay
(O.K. = 0) and proceed to asterisk. The degradation must be stated at pH
level within 1/2 S.U. of pH within handling system. Enter the half life of
the product :
H.L. = 0.02 Days •
The decay rate Is equal to 1 x .69 $ 34.5 s Decay Rate (D.K. )
H.L.
= Calculate degradation factor (D.F. ). This is the .first order loss
coefficient .
D.F. _ (A,D,D, ) (0.K. ) ( •0273 + ( 34.5 ) : 34.6
(Volume) ( .2915)
Calculate Steady State Discharge Concentration.
Dischg Conc. = (D R, ) : ( 1301 g/ I
(D. F. )(Volume)(3785) (34.6)(0.2915(3785)
Calculate concentration of biocide instream during low flow Condit +nns.
(Receiving Stieam Concentration)
(Discho Conc) x ( IWCXZ, = ( .003 )x(100 ) : 0.001 mg/ I
100 100 Receiving Stream
• Concentration
III . Calculate regulated limitation.
List all LC.o data available for the whole product according to the
following columns. (Note that units should be in mg/ I ) . Please
provide copies of the sources of this data.
Organism Test Duration LC.o (mg/ I )
Fathead Minnows 96hr LC50 1.6mg/1
Rainbow Trout 96hr LC50 0.56mg/1

r ,
Choose the lowest LCeo which has a test duration of 96 hours. If a 96 .
hour test Is unavailable, choose the lowest /8 hour LCeo•
Enter the selected LCeo 0.56
If the half life (N.l. ) is less than 4 days, perform the following
calculation.
Regulated Limitation s .05 x LCe•o s 0.029 mg/1
If the half life is greater than 4 days or unknown, perform the
following calculations.
Regulated Limitation = 0.01 x LCeo = mg/ I
Choose the appropriate regulated limitation from the calculations
immediately above and place In this blank.
0.029 mg/liter
From Part II enter receiving stream concentration:
0.003 mg/liter
IV. Analysis.
•
If the receiving stream concentration is greater than the calculated
regulated limitation, then this biocide is unacceptable for use.
Kerry Lanza
Name (Print)
A_ 12/28/88
Signat re
Date
Person in Responsible Charge
NOTE: Blowdown will be discontinued when Betz Entec 346 is shot fed. Blowdown
will be resumed only after the concentration of active product has reached
2 ppm as measured by free available chlorine (maximum of 0.6 ppm). The
DR is based on the concentration of active product in the water at the time
blowdown is resumed.
Hydrolysis of the sodium dichloro-s-triazinetrione dihydrate results in the
formation of chlorocyanuric acid and hypochlorous acid. The chlorocyanurate
acid further hydrolyzes to produce additional hypochlorous acid and cyanurate.
Fish toxicity studies have been run on cyanuric acid because this is the major
breakdown product. Delaware Dace minnows were exposed for 48 hours to the
concentrations of cyanuric acid from 0.5-3,000 mg/L. No mortalities were
encountered in any solution of this material. Studies on the biodegradation
of cyanuric acid were published in Applied Microbiologic Microbiology, Volume
28, Number 6, December, 1974. The .data indicated that cyanuric acid will
readily breakdown to carbon dioxide and ammonia in conventional sewage
collection and treatment facilities, septic vaults and drain fields.

BIOCIDE/CHEMICAL TREATMENT
WORKSHEET - FORM 101
The following calculations are to be performed on any blocidal products
ultimately discharged to the surface waters of North Carolina. This worksheet
must be completed separately for each biocidal product in use. This worksheet is
to be returned with all appropriate data entered Into the designated areas with
calculations performed as indicated.
1 . Facility Name Rex Mills Gastonia, NC
NPDES * NC ,
County
Receiving StreenL,Unnamed Creek in Burton Brach 7010 0 (c(s)
(All above information supplied by the .Divislon of Environmental Management)
What is the average daily discharge (A.D.D. ) volume of the water handling
systems to the receiving water body?
A.D.D. = 0.0273 ( in M.G.O. )
Please calculate the Instream Waste Concentration ( IWC in percent ) of this
discharge using the data entered above.
0.0273
IWC = (A.D.D, ) x 100 - I ) x 100 100 Y.
(TQ10)(0.646) • (A.D.D. ) ( 0 )(0.646) • ( )
• 0.0273
This value ( IWC) represents the waste contribution to the receiving
stream during low flow conditions.
II . What is the name of the whole product chemical treatment proposed for use in
the discharge identified in Part I ?
Betz Entec 365
40
Please list the active ingredients and percent composition:
2,2-Dibromo-3-nitrilopropionamide 20 %
%
What feed or dosage rate (D.R. ) is used in this application? The units must
be converted to grams of whole product used per day.
O.R. 65.5 grams/day

Estimate total volume of the water handling system. between entry of biocidel.
product and NPDES discharge point . On an attached sheet please provide
justification for this estimate (system volume, average cycles per blowdown,
holding lagoon size, etc. ).
Volume = 0.306 million gallons
What is the decay rate (D.K. ) of ' the product? If unknown, Assume no decay
(D.K. s 0) and proceed to asterisk. The degradation must be stated at pH
level within 1/2 S.U. of pH within handling system. Enter the half life of
the product :
H.L. : 0.375 Days
•
The decay rate Is equal to 1 , x . 69 s 1.84 s Decay Rate (O.K.)
H.L.
I Calculate degradation factor (D.F. ) . This is the .first order loss
coefficient .
D.F. = (A,D,D. ) • (D.K. ) : ( •0273) * ( 1.84 ) s 1.93
(Volume) ( .306 )
Calculate Steady State Discharge Concentration.
Dischg Conc. = (0 R. ) : (65.4 : 2_113719/I .
(D/.F. )(Volume)(3785) (1..9)(.300(3765)
Calculate concentration of biocide instroam during low flow condit .nns.
(Receiving Stream Concentration)
(Discha Conc) x ( IWC%) = (0.03 )x( 100 ) = 0.03 m9/ I
100 100 Receiving Stream
• Concentration
III . Calculate regulated limitation.
List all LC,o data available for the whole product according to the
following columns. (Note that units should be in mg/ 1 ) . Please
provide copies of the sources of this data.
Organism Test Duration LC,o (m9/I )
Rainbow Trout 96 hr LC50 6.2 me/1
Bluegill Sunfish 96 hr LC50 10. 1 mg/1

4
Choose the lowest LCeo which has a test duration of 96 hours. If a tab •
hour test Is unavailable, choose the lowest ;6 hour LCeo.
Enter the selected LCeo 6.2
If the half life (H.L. ) is less than 4 days, perform the following
calculation.
Regulated Limitation = .05 x LC;o = 0.31 mg/i
If the half life is greater than 4 days or unknown, perform the
following calculations.
Regulated Limitation = 0.01 x LCeo = mg/I
• Choose the appropriate regulated limitation from the calculations
immediately above and place in this blank.
0.31 mg/liter
From Part II enter receiving stream concentration:
0.03 mg/liter
IV. Analysis.
If the receiving stream concentration is greater than the calculated
regulated limitation, then this biocide is unacceptable for use.
Kerry Lanza
Name (Print)
4 12/28/88
Signs ure Date
Per un in Responsible Charge
Note: Blowdown will' be discontinued when Betz Entec 365 is shot fed. This will
permit hydrolysis of DBNPA prior to release. The DR is based on the
concentration of active product in the water at the time blowdown is
resumed.
•
• _ o