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NC0036277_Permit Modification_20040109
WDES DOCUMENT SCAMMIM& COVER SHEET NPDES Permit: NC0036277 McDowell Creek WWTP Document Type: Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Correspondence Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: January 9, 2004 ThiB document In printed on reuse paper - ig=zore aay coaitezzt on the re,%rerse aide �oFwArFq �U' G •co 0 w r NCDENR o � Mr. Barry Gullet, Deputy Director Charlotte -Mecklenburg Utilities 5100 Brookshire Boulevard Charlotte, North Carolina 28216 Dear Mr. Gullet: Michael F. Easley Governor William G. Ross, Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality January 9, 2004 Subject: Major Modification Issuance NPDES Permit No. NCO036277 CMU McDowell Creek WWI? Mecklenburg County The subject individual NPDES permit issued on March 9, 2001 has been modified as per your request. Please find attached the modified sections of this permit, and replace the old pages with the modified pages. This permit modification, effective immediately, is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 921994 (and as subsequently amended). I . The following modifications have been made to your permit: • Addition of phased effluent sheets for 6.6 MGD, 9.0 MGD, and 12.0 MGD. The permittee prepared a SEPA Environmental Assessment for the proposed expansion to 12 MGD, and the Division issued a Finding of No Significant Impact (FONSI) for this proposed expansion on 9/25/2003. Please note that the facility will still need to obtain an Authorization to Operate at 6.6 MGD (based on a facility re -rating) and Authorization to Construct permits for upgrades to 9 MGD and 12 MGD. Finally, the facility will need toIobtain a Non -Discharge permit for the proposed distribution of up to 3 MGD of reuse water following plant upgrades. • Development of mass -based nutrient limits for phased flow based on extensive modeling. The model endpoint was to have 10% or less of model predictions exceed the water quality standard of 40 ug/1 for chlorophyll -a. The phased nutrient limits represent load reductions from current permitted loads for total nitrogen and total phosphorus. • Application of best available technology limits of 4.2 mg/l CBODS and 1 mg/1 NH3-N for phased flows. • Application of limits more stringent than secondary requirements for phased flow for TSS and fecal coliform. • Effluent limits for mercury, TRC, and chronic toxicity were adjusted at phased flows based on applicable instream waste concentration. • Addition of weekly average ammonia limits (in addition to existing monthly average limits) per ammonia permitting strategy dated 10/15/2002. The weekly average is based on multiplying the monthly average limit by a factor of 3x. Both limits are an EPA requirement, and will be applied at all permitted flows. • Specify daily monitoring by grab sample for pH compliance monitoring at all permitted flows. • Deletion of the mercury footnote on the 6 MGD effluent sheet regarding the quantitation limit, since this facility is now subject to low level mercury analysis by EPA Method 1631. • Deletion of Part A(3)- Instream Monitoring, since the instream monitoring requirements were reformatted and shifted into the individual effluent sheets. • Change the permit expiration date to December 31, 2008. N. C. Division of Water Quality / NPDES Unit Phone: (919) 733-5083 1617 Mail Service Center, Raleigh, NC 27699-1617 fax: (919) 733-0719 Internet: h2o.enr.state.nc.us DENR Customer Service Center 1 800 623-7748 PEA ..rage 2 of 2 NCW36277 January 9, 2004 If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Tom Belnick at telephone number (919) 733-5083, extension 543. Sincerely, ORIGINAL SIGNED BY Tom Beinick Alan W. Klimek, P.E. Cc: Mooresville Regional Office/Water Quality Section. Mr. Roosevelt Childress, EPA Mecklenburg County Health Department Aquatic Toxicology Unit ., NPDES Unit Central Files z Permit NCO036277 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY r) vl%/f TT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, City of Charlotte (Charlotte-Necklenbvxg Utilities) is hereby authorized. to discharge wastewater from a facility located. at the McDowell Creek Wastewater Treatment. Plant NCSR 2074 Huntersville Mecklenburg County to receiving waters designated as McDowell Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective January 9, 2004. This permit and authorization to discharge shall expire at midnight on December 31, 2008. Signed this day,January 9, 2004. ORIGINAL SIGNED BY Tom BeInick Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit NCO036977 _Y SUPPLEMENT TO PERMIT COVER SHEET The exclusive authority to operate this facility arises under this NPDES permit. The conditions, requirements, terms and provisions of this NPDES permit governs surface water discharges from this facility. All previous NPDES Permits issued to this facility bearing this permit number, whether for operation or discharge, are hereby revoked. City of Charlotte (Charlotte -Mecklenburg Utilities) is hereby authorized to: 1. Continue to operate the existing 6.0 MGD wastewater treatment facility consisting of: • Mechanical bar screens • grit removal • primary clarifiers • Biological Nutrient Removal (BNR) system • tertiary filtration ; • • . • final clarifiers • ; anaerobic sludge digestion • mechanical sludge thickening and dewatering equipment , sand drying beds ; • 'UV disinfection This facility is located at McDowell Creek Wastewater Treatment Plant, on SR 2074, 4901 Neck Road, near the Town* of Huntersville in Mecklenburg County 2. After receiving an Authorization to Operate, operate the existing wastewater . treatment facility for a permitted flow of 6.6 MGD; and 3. After receiving an Authorization to Construct, construct and operate the wastewater treatment facility for permitted flow expansions to 9.0 MGD and 12.0 MGD; and 4. After receiving a Non -Discharge Permit for reclaimed water use, operate facilities to distribute up to 3 MGD of reclaimed wastewater in accordance with the applicable Non -Discharge permit; and 5. Discharge from said treatment works at the location specified on the attached map into McDowell Creek, which is classified WS-1V CA waters in the Catawba River Basin. �;, ; r ; ;_� �•� NC00036277 - CMU McDowell Creek 1 atdude: W22'52" Sub -Basin 03-08-33 LongiWde: 60"56'25" Ouad M: F15NW/lake Norman South Shim Class: WS-IVCA Remivi Shraim McDowell Creek Facility: Location F Ch Northe lope nbi NCO03 es N0003 EC77 77 t CMU -McDowell Creek W W7'P Permit NC0036277 '. A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of this permit and lasting until either 1) receipt of Authorization to Operate at 6.6 MGD; 2) receipt of Engineer's Certificate of construction completion at expanded flow; or 3) permit expiration, the Permittee is authorized to discharge treated wastewater from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: { Flow 6.0 MGD Continuous Recording I or E BODs 20'C 2 Summer 5.0 m 7.5 m L Daily Composite E, I BODs 202C 2 [Winterl 10.0 m /L 15.0 m /L Daily Composite E, I Total Suspended Residue2 30.0 m /L 45.0 m L Daily Composite E, I NH3 as N Summer 2.0 m L 6.0 m I Daily Composite E NH3 as N inter 2.5 m 7.5 m Daily Composite E Dissolved Oxygen3 Daily Grab E Fecal Coliform(geometric mean 200 / 100 ml 400 / 100 ml Daily Grab E Total Residual Chlorine4 20 µg/L Daily Grab E Temperature 4C Dail Grab E Total Nitrogen 10.0 m L MonthlyComposite E Total Phosphorus 1.0 ma/L. Monthlycomposite site • . E Chronic Toxic'QuarterlyComposite.. , E Conductivity Daily Grab" E Total Copper ` 2/Month Composite .' E Total Silver .. 2/Month Composite .. E Total Zinc � � 2/Month Com aske � � E Total Mercury . 0.014 µg/L . Weekly Grab E PH Between 6.0 to 9.0 standard units Dal Grab E Dissolved oxygen Tem' erature °C Conductivi Chloro h Iba Summer Veekly Weekly Weekly Monthly Grab Grab' Grab Grab U, D U, D U, D D Total Phosphorus [Surnmerl Monthly Grab D NH3-N Summer Monthly Grab D TKN Summer Monthly Grab D NO2 + NO3 as N Summer Monthly Grab D Footnotes: 1 Sample Locations: E - Effluent, I - Influent, U - Upstream at Beatties Ford Road, D- Downstream at Neck Rd. 2 The monthly average effluent BOD5 and total suspended residue concentrations shall not exceed 15% of the respective influent value (85% removal). 9 The daily average dissolved oxygen effluent concentrations shall not be less than 5.0 mg/L. 4 Limit and monitoring only apply if effluent is chlorinated. 5 Chronic Toxicity (Ceriodaphnia) P/F at 85 % effluent concentration shall be conducted quarterly (January, April, July and October). Refer to Part A.(5). [Summer] = April 1- October 31 [Winter] = November 1- March 31 Total Nitrogen = NOa + NO3 + TKN There shall be no discharge of floating solids or visible foam in other than trace amounts. Permit NCO036277 A. (2) EFFLUENT MUTATIONS AND MONITORING REQUIREMENTS During the period beginning upon receipt of an Authorization to Operate at 6.6 MGD and lasting until either 1) receipt of an Engineer's Certificate of construction completion at an expanded flow or 2) permit expiration, the Permittee is authorized to discharge treated wastewater from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: .R ... MOTORIST ,= _ MONfi;��t , Q j Flow 6.6 MGD Continuous Recording I or E CBODs 209C 2 Summer 4.2 m L 6.3 m /L Daily Composite E, I CBODs 209C 2 Winter 8.3 m L 12.4 m Daily Com osite E, I Total Suspended Re$idue2 15.0 m /L 22.5 m L Daily Composite E, NH3as N 1.0 m L 3.0 mgA Daily Composite E Dissolved NygeW ; Daily Grab E Fecal Coliform eor0etric mean 100 / 100 ml 200 / 100 ml Daily Grab E Total Residual Chlodne4 20 µg/L Daily Grab E -Temperature 'C) Daily Grab E Total Nitrogen Summer 450 lbstday Monthly Composite E Total Nitrogen Winter 500 lbs/da Monthly Com nsite E Total Phos horns Summer- 35. lbs/day Monthly Com osita E Total Phosphorus DMnterl 40 lbsiday Monthly Composite . E Chronic Toxicitys Quarterly Composite E Conductivity Daily Grab E Total Copper 2/Month composite.-. E Total Silver.. 2/Month composite : = E Total Zinc 2/Month Composite - E Total Mercury 0.014 µg/l Weekly Grab E PH Between 6.0 to 9.0 standard units Daily Grab E Dissolved 0 en . Weekly Grab • U; D Temperature °C Weekly Grab . U, D Conductivity Weekly Grab U, D Chloro h Il-a Summer Monthly Grab D Total Phosphorus Summer Monthly Grab D NH3-N Summer Monthly Grab D TKN Summer Monthly Grab D NO2 + NO3 as N Summer Monthly Grab D Footnotes: 1 Sample Locations: E - Effluent, I - Influent, U - Upstream at Beatties Ford Road, D- Downstream at Neck Rd. 2 The monthly average effluent CBOD5 and total suspended residue concentrations shall not exceed 15% of the respective influent value (85% removal). 8 The daily average dissolved oxygen effluent concentrations shall not be less than 5.0 mg/L. 4 Limit and monitoring only apply if effluent is chlorinated. s Chronic Toxicity (Ceriodaphnia) P/F at 86 % effluent concentration shall be conducted quarterly (January, April, July and October). Refer to Part A.(5). [Summer] = April 1- October 31 [Winter) = November 1- March 31 Total Nitrogen = NO2 + NO3 + TKN Lbs/day= Pounds/Day There shall be no discharge of floating solids or visible foam in other than trace amounts. Permit NCO036277 A. (3.) EFFLUENT LINIITATIONS AND MONITORING REQUIREMENTS % Y t During the period beginning upon receipt of an Engineer's Certificate of construction completion at an expanded flow of 9.0 MGD and lasting until 1) receipt of an Engineer's Certificate of construction completion at an expanded flow or 2) permit expiration, the Permittee is authorized to discharge treated wastewater from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: Cfiisfils ESP `' it I _NOT - / r f _ It 6411. Flow 9.0 MGD Continuous Recording I or E CBODs 202C 2 Summer 4.2 m L 6.3 m /L Daily composite E, I CBODs 202C z Winter 8.3 m /L 12.4 m /L Daily Composite E, I Total Suspended ResiduO 12.0 m L 18.0 m L Daily Composite E, I NH3 as N 1.0 m /L 3.0 m I Daily Composite E Dissolved Oxygen3 Dail Grab E Fecal Cordorm(geometric mean 100 / 100 ml 200 / 100 ml Daily Grab E Total Residual Chlorine4 19 µg/L Daily Grab E Temperature °C Daily Grab E Total Nitrogen Summer 450 lbs/day Monthly Comp2site E Total Nitrogen inter 500 lbstdav Monthly Composite E Total Phosphorus [Summer], 22 lbs/day Monthly Composite!.. E Total Phosphorus inter 27 Ibs/da ' Monthly Composite - ...:; E Chronic Toxicitys Quarterly Composite E Conductivity Daily Grab. E Total Co r . 2/Month Com psite E Total Silver . 2/Month Co m bite E Total Zinc 2/Month - Composite E Total Mercury 0.013 µg/L - Weekly Grab' .. , : E PH Between 6.0 to 9.0 standard units Daily Grab' E Dissolved -.Oxygen Weekly Grab`. :U, D Temperature 2C Weekly Grab - U, D Conductivity Weekly Grab U, D Chloro h II -a Summer Monthly Grab D Total Phosphorus Summer Monthly Grab D NH3-N Summer Monthly Grab D TKN Summer Monthly Grab D NO2 + NO3 as N Summer Monthly Grab D Footnotes: 1 Sample Locations: E - Effluent, I - Influent, U - Upstream at Beatties Ford Road, D- Downstream at Neck Rd. 2The monthly average effluent CBOD.5 and total suspended residue concentrations shall not exceed 15% of the respective influent value (85% removal). 3 The daily average dissolved oxygen effluent concentrations shall not be less than 5.0 mg/L. 4 Limit and monitoring only apply if effluent is chlorinated. s Chronic Toxicity (Ceriodaphnia) P/F at 89 % effluent concentration shall be conducted quarterly (January, April, July and October). Refer to Part A.(5). [Summer] = April 1- October 31 [Winter] = November 1- March 31 Total Nitrogen = NO2 + NOs + TKN Lbs/day= Pounds/Day There shall be no discharge of floating solids or visible foam in other than trace amounts. f Permit NCO036277 A. (4.) EFFLUENT MUTATIONS AND MONITORING REQUIREMENTS P During the period beginning upon receipt of an Engineers Certificate of construction completion at an expanded flow of 12.0 MGD and lasting until permit expiration, the Permittee is authorized to discharge treated wastewater from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: fit• .-..SIFT rX 4r��r uA = `...J 4 yc �.1, y., !` j�. •L Flow 12.0 MGD Continuous Recording I or E CBODs 20°C 2 Summer 4.2 m /L 6.3 m /L Daily Composite E, CBODs 20°C 2 Winter 8.3 m /L 12.4 m L Daily Composite E, I Total Suspended Residue2 9.0 m L 13.5 m L Daily Composite E, I NH3 as N 1.0 m L 3.0 mgA Daily Composite E Dissolved Oxygen3 ; Daily Grab E Fecal Coliform eorWric mean 100 / 100 ml 200 / 100 ml Daily Grab E Total Residual Chlortne4 19 µg/L Daily Grab E Temperature °C Daily Grab E Total Nitrogen Summer 450 lbs/day Monthly Composite E Total Nitrogen inter 500 lbs/day Monthly Composite E Total -Phos horus Summer 27 lbs/day Monthly Com site:.: E Total Phosphorus . inter - 32 (bstday Monthly . Composite..... ..E Chronic ToxiciV Quarterly Composite r E Conductivity Daily Grab.**--. :: E Total Copper 2/Month Com oaite.: _. E Total Silver 2/Month Composite- E Total Zinc 21Month Com oosite --E -Total'Mercury ..... 0.013 µg/l- ,.Weekly Grob, E H Between 6.0 to 9.0:Mandard units. Daily Grab E Zissolved-Oxygdn Weekly Grab . :: U; D Temperature 'C Weekly Gtab U, D Conductivity Weekly Grab U, D Chlor ' h ll-a Summer Monthly Grab D Total Phosphorus Summer Monthly Grab D NH3-N[Summer] Monthly Grab D TKN Summer Month Grab D NO2 + NO3 as N Summer Monthly Grab D Footnotes: 1 Sample Locations: E - Effluent, I - Influent, U - Upstream at Beatties Ford Road, D- Downstream at Neck Rd. 2 The monthly average effluent CBODs and total suspended residue concentrations shall not exceed 15% of the respective influent value (85% removal). s The daily average dissolved oxygen effluent concentrations shall not be less than 5.0 mg/L. 4 Limit and monitoring only apply if effluent is chlorinated. s Chronic Toxicity (Ceriodaphnia) P/F at 90 % effluent concentration shall be conducted quarterly (January, April, July and October). Refer to Part A.(5). [Summer] = April 1- October 31 [Winter] = November 1- March 31 Total Nitrogen = NOz + NO3 + TKN Lbs/day= Pounds/Day There shall be no discharge of floating solids or visible foam in other than trace amounts. Permit NC0036377 A. (5.) CHRONIC TOXICITY PERMIT LINUTS (QUARTERLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at the following effluent concentration(s): Pik " -eiio .. ..: _ st Qricentraion Fs t TC ne 6.0 MGD 85% 6.6 MGD 86% 9.0 MGD 89% 12.0 MGD 90% The permit holder shall perform at a minimum, quarterlu monitoring using test procedures outlined in the "North Carolina Certodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of January, April, July and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that _ . does. have a detectable irripairmcot of reproduction or survival. The definition of "detectable impairment;" collection methods; exposure regimes, and. further statistical methods are specified .in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions.* All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring form (MR-1) for the months -in which -tests were performed, using the parameter- Bode TGP3B`-for the pass/fail results and THP313 for the Chronic Value. Additionally, DWQ Form AT-3 (original) is- to be .sent to the. following address: Attention: North Carolina Division .of Water Quality • Environmental Sciences Branch 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no;later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. I 4((yp S) The Knight Publishing Co., Inc. Charlotte, NC North Carolina ) as Affidavit of Publication Mecklenburg County) THE CHARLOTTE OBSERVER --------------------------------------- ___________+-__ NCDENR/DWO/BUDGET OFFICE ACCOUNTS PAYABLE 1617 MAIL SERVICE CENTER RALEIGH NC 27699-1617 REFERENCE: 30019881 4976583 public notice .The GN al Ntamerle; NC Iws eppliea la ieirewel N NPDE6 permll NCtxfl rol br ib llCtenown water Treatment Plant in Slanfy coon. ty. The Ix ity In peniitlerl to disonon,o treated filter badiJuvash hom one aumall bpo aw Yedltht R. Crtd loweReserver)intheYaddn- Poe cee Bier Amin. CuneWn� total leedu3l 0W. n woler Ilmpad. This discharge may Moot /Wore oll t000 In this patlgt M ,the watsrsheltl... Before the undersigned, a Notary Public of said County and State, duly authorized to administer oaths affirmations, etc., personally appeared, being duly sworn or affirmed according to law, doth depose and say that he/she is a representative of the Knight Publishing Company a corporation organized and doing business under thel Laws of the State of Delaware, and publishing a newspaper known as The Charlotte Observer in the city of Charlotte, County of Mecklenburg and State of North Carolina and that as such he/she is familiar with the books, records, files and business of said Corporation and by reference to the files of said publication the attached advertisement was inserted. The following is correctly copied from the books and files of the aforesaid Corporation and Publication. I PUBLISHED ON: 11/08 AD SPACE: 220 LINE FILED ON: 11/11/03 The AMge Power Corl¢r�pq, Ioo (Po. Box 5]a, aztlh, NC 2amm9 has fcw rr �CNOP�OrE�yS pemia "EMI for mo High through mo:kg watermtlre Vadd ft�Cnrs3iarossp Basin. This tlLVJiaga mayamna hRwe albralbig in Ihie (wrtgn W the YadMin Peo-cee iBverBaJn. The CIN of Moivoe, tlbNr CagirvY t�a,applisa for rerrox-d ct NPOES pem�d 1 mt ps John Clenn WaWr Treahmnt P In unan CoimN. Tlla fe idy is permMW totl M rgo treamd filler barhwesh vramrhom one outFWl lnm St." Creek In the Yadkln- s No(iiv; ersooi.. CurrenHv19 residtul chlorine is water quaply limped. This dectwgo may aaaKcecctt hdws alboa(bns In N's porporl oI Me watershed. IP4aTGYiT �l-I-c-it NAME: u ,ice TITLE: ff C LF Uw li DATE: ll�l3 �e3 In Testimony Whereof I have hereunto set my hand and affixed my seal, the day and y ar aforesaid. II.� � Mots r _ vls���y Commission Expires: i Cumminkm Exoirns Adw 27 The Charlotte Post Publishing Company INVOICE P.O.Box 30144 Charlotte, NC 28230 (704) 376-0496 IRVOICe N0. ABC•168646-%VZ Wants. Ending. Dale 11/06/03 ACCOUNT NO. 000001941 I NC Dept of Natural Resources Attn: Velery Stephens NOV 12 ZLat3 1617 Mail Service Center Raleigh, NC 27699-1617 ALL INVOICE BALANCES ARE NET TERMS 30 days DATE Qty, TYPE DESCRIPTION UNITPRICE EXTENDED 11/06/03 409.00 wits public notice char -mock utilities 0.70 286.30 COMMENTS SUBTOTAL 286.30 Thank you for prompt remittance. To ensure proper credit - please enclosed tap part of Invoice with payment. Thank you. EMAIL: business Olhecharlottepost.com SALES TAX 0.00 misc. 0.00 INVOICE TOTAL 286.30 PURfdC NOTICE 6TATE OF NONfII CAR A ENYmON ISSION,M Urin'NT COM 188I06,' G9 UNR l61] I LSE CECENTER RA NC 2]6" '� NanFTunouoFlrvTrxnomTreArvroE9 WA4'ItIVATFJIP9U4T Da Nn basis of thorough staff mview and application of NC General Statute 143.21. public has 92.5W and other Iawfulalandords and elularmar; the Nonh Carolina . Environmental Management Convulsion ...pares to. issue . National Puliumm Discharge Elimination Sysmrn (NPDES) wsste,ow, dhelce,8e permit to Ne persmi fsl listed haloes oficerlec 45 daysfrom the. pubksb date of this notice. Written. eomthe, nfa regrading the proposed permitwille of notice. liI nfmrthe publish doe of (his notice. All comments received t item that dam arc garde nW in the Gnat. oulL colons regrading the pmgosed permit. The Director of the NC Di vision ofWamr Quality maydecide t.hold a public meeting For the proposed esmut shoulddegree 0e Division meatus. a rigniticant Degree of publiv' intemst Copies of the draft permit and other supposing infmmauon on file used to determine conditions pmsemt in the daft permit are ae.il.ble-upna request and paymont of she ma[ at ¢production Mail comment, a.war "main for infomntian to the NC Division of Water Quality in me above unions, nr call Ms. Valery Stephens. of (9191 733.5093. exmn+ion 520. please include fne NPDPS pecan' number (hmche.D N any manumtired.m. Imetcaeti'un.np "may.1. aint the Division of Water Quality at 512 N. Salisbury' Suec4 Raleigh, NC 27hod.1148 bctw'een the hours of 8:00.aat. and 5.00 p.m, to review interconnect aq Die. Chhlotte-Me ldmuntrg Ufiliues, 4000 We nrommf Drive, Charlotte, NC 28217, has _ applied for «newid of its NPDES permit for the mallard Creek Water Redamation facility. This facility is Currently permitted dimhargeis maximomaf S U MUD o, lmated was¢wntvm Mallard Creek, a class C water m the Ym kimP. Dec River Basin. DOD. aeanomn andmercury ore cunendywater guant, houted. rd, i iadedge may impact foram allocation oFro, receiving smeam. Charlotte Meeklenbmg Utilities. 5810 Bewkshise.Bwlevhd, Chasume, NC'-8216, has applied for as mndiffieratins m "DES permit NC003627/, toexpend the discharge of mated waskwhn hem its McDowell Creek W WIY. TL"u fuciliry dischatgrs to MCDowe0 Creek in the Catawba River Basin...Some pamemters am water gwlity IimimA Livingstone Curving Coagulation (NCW86W2) has applied for maewel of its permit discharging an an unnamed tributary Of Lang Creek within Ne Cafawah lure, Rosin. The pammner, Toml Nickel, is whet quality limited. This duchmge may strait hnure aliaeetimw to this 1t¢ivingbtieam. • CHARLOTTE - December 10, 2003 Mr. Tom Belnick N.C. Division of Water Quality/NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Subject: McDowell Creek Wastewater Treatment Plant NPDES Permit NCO036277 Dear Tom: We have reviewed the DRAFT Major Modification for the subject NPDES permit. Following are our comments based on our review: 1. On the Permit Cover Sheet and the Supplement to Permit Cover Sheet, "Charlotte - Mecklenburg Utilities" is listed as the permittee. We suggest that this name be listed as "City of Charlotte (Charlotte -Mecklenburg Utilities)". 2. On the Permit Cover Sheet, the expiration date is listed as February 28, 2005. This i permit will therefore only be in effect for about one year, with a required permit k renewal to be submitted 6 months prior to expiration. We request that the expiration date for this permit be extended. On the Supplement to Permit Cover Sheet, the listing of equipment operating at the existing wastewater treatment facility should include "mechanical sludge thickening and dewatering equipment". 4. On the three separate tables of Effluent Limitations and Monitoring Requirements for the expanded. capacities of 6.6 mgd, 9.0 mgd, and 12.0 mgd, we have the following comments: a. In the cover letter to the draft permit, the limit of technology for CBOD5 is listed as 4.3 mg/L. Based on this, we request the CBOD5 limits be written as follows: Monthly Average Weekly Avera e CBOD5 20°C Summer 4.3 m /L 6.4 m /L CBODS 20°C Winter 8.6 m /L 12.9 m /L b. We request that the Total Nitrogen and Total Phosphorus limits be written as seasonal, rolling averages similar to other permits written for the City of Charlotte. Engineering Division 5100 Brookshire Boulevard Charlotte, NC 28216 704/399-2551 Charlotte -Mecklenburg Utility Department { a We appreciate your assistance in preparing this permit modification. Please contact us if there is any additional information required. Sincerely, CHARLGTT�E MECKLENBURG UTILITIES J ckie Jarrell, P.E. C: Barry Gullet Y , Dave Parker, Black & Veatch ' File Ja�tEn ST��s o u e z;Fir ` or 1� PflOTE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION 4 ATLANTA FEDERAL CENTER 61FORSYTH STREET ATLANTA, GEORGIA 30303-8960 DEC 1 6 2003 Mr. Tom Belnick North Carolina Department of Environment and Natural Resources Division of Water Quality NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 SUBJ: Draft NPDES Permit McDowell Creek WWTP Permit No. NCO036277 Dear Mr. Belnick o In accordance with the EPA/NCDENR MOA, we have completed review of the draft permit referenced above and have no comments. We request that we be afforded an additional review opportunity only if significant changes are made to the draft permit prior to issuance or if significant comments objecting to it are received. Otherwise, please send us one copy of the final permit when issued. Sincerely, Marshall Hyatt, Environmental Scientist Permits, Grants, and Technical Assistance Branch Water Management Division Internet Address (UnL) • http://www.epa.gov Recycled/Recyclable • Pdnled wkh Vegetable 00 Based Inks on Recycled Paper (Mlnknum 30% Posleonsunrer) Re: comments on NC0036277, McDowell Creek WWTP Subject: Re: comments on NC0036277, McDowell Creek WWTP From: Tom Belnick <tom.belnick@ncmail.net> Date: Tue, 16 Dec 2003 09:25:16 -0500 To: Hyatt.Marshall@epamail.epa.gov Hi Marshall. I've provided responses below to your review comments. Let me know if these responses suffice. Hyatt.Marshall@epamail.epa.gov wrote: hope these are useful. will you be able to respond to these by the end of next week? thanks Marshall 1. The fact sheet mentions that a priority pollutant analysis was done in Oct 2003. Are the results available yet? They were not included in the materials that were sent here. RESPONSE: Another round of priority pollutant sampling was conducted 10/9/03 and DWQ received the analytical results on 12/8/2003. There were no detections of volatile or semivolatile compounds. I mailed a copy of the results to you today (12/15/2003). 2. The permit allows for facility expansion. The fact sheet does indicate that an alternatives analysis was done and that NC has determined that the expansion(s) will not result in significant environmental impacts. However, 40 CFR Part 131.12(a)(2) requires that a specific determination be made that allowing lower water quality is necessary to accommodate important social or economic development in the area in which the waters are located. I cannot tell if that determination is contained in the SEPA Environmental Assessment. The fact sheet does not indicate that that determination has been made. Such a determination has been made in other NC permits regarding facility expansions. If the fact sheet is not modified to indicate such a determination, EPA must object under the authority of 40 CFR Parts 123.44(c)(1), (3), and (7) because the requirements of 40 CFR Part 131.12(a)(2) have not been met. Will you amend the fact sheet to include this determination and send me the proposed revision? RESPONSE: I will update the Fact Sheet to include the following statement: "The Division has determined that the proposed expansion is necessary to accomodate social and economic growth in the area and that it will not result in contravention of surface water quality standards or loss of designated uses in the receiving stream." 3. In the permit, shouldn't "total suspended residue" be "total suspended solids"? RESPONSE: we've used both interchangeably, but I'll change to TSS. 4. Shouldn't "total N" be expressed as "total N as N" and shouldn't "total P" be expressed as "total P as P"? RESPONSE: Not necessary. We've had no problems with data when limits are given as TP or TN. Labs 1 of 2 12/ 16/2003 9:26 AM Re: comments on NC0036277, McDowell Creek WWTP have been reporting in correct units (as TN or as TP). I don't know of any instances where a lab has reported TN as NH3 or TKN, or TP as PO4. 5. re the total P limits, it seems strange to me that the mass allowed for both summer and winter goes up as the facility expands from 9 to 12 MGD. Can you explain why this is so? I do see that the concs allowed are more stringent. RESPONSE: The modelers reported that the additional hydraulic loading to the cove was predicted to have a beneficial effect (less chl-a growth predicted), thus the TP loading could be increased slightly. 6. even though this is a modification, shouldn't the permit also require the annual testing for all the parameters required by Form 2A? RESPONSE: I will work this into the final. 2 of 2 12/ 16/2003 9:26 AM 60c- CoAtM"T- December 12, 2003 2600 Bull Street Columbia, SC 29201-1708 Ms. Valery Stephens COMMISSIONER: NC Division of Water Quality C. Earl Hunter Environmental Management Commission/NPDES Unit BOARD: 1617 Mail Service Center Bradford W. Wyche Chairman Raleigh, NC 27699-1617 Mark B. Kent Vice ChairmanRE: Notification of Intent to Issue a NPDES Wastewater Permit for CMUD (NC0036277) dated November 5, 2003 Howard L. Brilliant, MD Secretary Dear Ms. Stephens: Carl L. Brazell Louisiana W. Wright We would like to submit comments on the above proposed NPDES L. Michael Blackmon permit modification, which would expand the discharge of treated Lawrence R. Chewning, Jr., DMD wastewater from the McDowell Creek WWTP. According to DHEC monitoring data, the Catawba River at South Carolina Highway 21 is impaired by fecal coliform bacteria. South Carolina's criteria for fecal coliform in the Catawba River are "not to exceed a geometric mean of 200/100ml based on five day consecutive samples during any 30 day period; nor shall more than 10% of the total samples examined during any 30 day period exceed 400/100ml." Please ensure that any permitted activities will not contribute to violation of South Carolina standards. Thank you for considering these comments when reviewing, revising, and issuing this permit. If you need more information, please contact Mark Giffin at (803) 898-4203 or giffinma@dhec.sc.gov for assistance. Sin erel , Kathy Stecker, Manager Watersheds and Planning Section cc: Mark Giffin Rheta Geddings SOUTH CAROLINA DEPARTMENT OF HEALTH AND ENVIRONMENTAL CONTROL Draft Pel•mit Review Subject: Draft Permit Review From: John Giorgino <john.giorgino@ncmaiLnet> Date: Mon, 01 Dec 2003 09:40:45 -0500 To: Tom Belnick <Tom.Bel nick@ncmail.net> Hi Tom, thanks for forwarding the draft permit for CMU McDowell Creek WWTP (NC0036277). I have no comments concerning the tox sections. -John John Giorgino Environmental Biologist North Carolina Division of Water Quality Aquatic Toxicology Unit office: 919 733-2136 Fax: 919 733-9959 Mailing Address: 1621 MSC Raleigh, NC 27699-1621 1 of 1 12/1/2003 10:21 AM PEN CM State of North Carolina Department of Environment • and Natural Resources Division of Water Quality Michael F. Easley, Governor NCDENR William G. Ross Jr., Secretary NORTH CAROLINA DEPARTMENT OF Alan W. Klimek, P.E., Director ENVIRONMENT AND NATURAL RESOURCES NC WT OF November 5, 2003 RESWRCES "WAL OFFICE MEMORANDUM NOV 1 9 2003 To: Britt Setzer NOV t 3 2003 NC DENR / DEH / Regional Engineer Mooresville Regional Office From: Tom Belnick "NAIran Qi;,; �tC170N NPDES Unit Subject: Review of NPDES Permit NCO036277 Charlotte Mecklenburg Utilities- McDowell Creek WWTP Please indicate below your agency's position or viewpoint on the proposed permit modification and return this form by December 12, 2003. If you have any questions on the proposed modification, please contact me at the telephone number or e-mail address listed at the bottom of this page. RESPONSE: (Check one) Concur with the issuance of this permit provided the facility is operated and maintained bV1 9 properly, the stated effluent limits are met prior to discharge, and the discharge does not contravene the designated water quality standards. ❑ Concurs with issuance of the above permit, provided the following conditions are met: ❑ Opposes the issuance of the above permit, based on reasons stated below, or attached: 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 919 733-5063, extension 543 (tax) 919 733-0719 VISIT us ON THEINTEANET@htlp:/m2o.enr.stale.nc.us/NPDES tom.belnick@ncmail.net Michaell�ey,1, or� or William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources November 13, 2003 Mr. Barry Gullet Charlotte -Mecklenburg Utilities 5100 Brookshire Boulevard Charlotte, NC 28216 Alan W. Klimek P. E. Director Division of Water Quality Coleen H. Sullins, Deputy Director Division of Water Quality Subject: Environmental Assessment; McDowell Creek Wastewater Treatment Plant Expansion Dear Mr. Gullet: The NC Environmental Policy Act review for the subject project is complete. No comments were received during the course of the State Clearinghouse review (see attached letter from the Clearinghouse). Permit applications covering activities associated with this project may now proceed. The applications should be consistent with the Finding of No Significant Impact issued by the Division of Water Quality on September 25, 2003 (attached). 1f there is anything else I can assist you with, please give me a call at 919.733.5083 ext. 555. Sincerely, NOV 1 3 200 ij 4�f i_ - j Alex Marks, AICP L Environmental Specialist Attachments cc: Dave Goodrich John Dorsey David Parker N. C. Division of Water Quality 1617 Mail service Center Raleigh, North Carolina 27699-1617 (919) 733-7015 NCba Customer service 1-877-623-6748 w►tEd � r a` North Carolina Department of Administration Michael F. Easley, Governor November 3, 2003 Mr. Alex Marks DENR, Div of Water Quality 1617 MSC Raleigh, NC 27616-3175 Dear Mr. Marks: Gwynn T. Swinson, Secretary Re: SCH File # 04-E-4300-0079; Environmental Assessment/Finding of No Significant Impact; McDowell Creek Wastewater Treatment Plant Expansion - project proposes to increase the existing capacity of 6.0 million gallons per day (mgd) to 12 mgd. The additional treatment capacity is needed to accomodate increased flows. The above referenced environmental impact information has been reviewed through the State Clearinghouse under the provisions of the North Carolina Environmental Policy Act. No comments were made by any state/local agencies in the course of this review. Therefore, no further environmental review action on your part is required for the compliance with the Act. Best regards. Y31 Ms. C s Bagge . Environmental Policy Act Coordinator cc: Region F Mailing Address: Telephone. (919)807--2425 Location Address. 1301 Mail Service Center .Fax (919)733-9571 116 West Jones Street Raleigh, NC 27699-1301 state Courier #51-01-00 Raleigh, North Carolina e-mail Chrys.Baggett@ncmail.net An Equal Opportunity/Affirmative Action Employer NC DENR/DWQ NPDES FACT SHEET MAJOR MODIFICATION OF PERMIT NPDES No. NCO036277 Facility Information Applicant/Facility Name: Charlotte -Mecklenburg Utilities —McDowell Creek WWTP Applicant Address: 5100 Brookshire Blvd.; Charlotte, NC 28216 Facility Address: NCSR 2074, near the Town of Huntersville Permitted Flow 6.0 MGD (requesting phased 6.6/9.0/12.0 MGD) Type of Waste: 85% Domestic 15% Industrial Pretreatment Program: Active; 3 SIUs; LTMP Monitoring Facility/Permit Status: Class IV/Active; Major Modification County: Mecklenburg Count Miscellaneous Receiving Stream: McDowell Creek Regional Office: Mooresville Stream Classification: WS-IV CA State Grid / USGS Quad: F15NW/Lake Norman 303(d) Listed? Yes Permit Writer: Tom Belnick Subbasin: 03-08-33 Date: November 1, 2003 Drainage Area (mi): 28.3 Lat. 350 22 52" N Long. 80° 56' 25" W Summer 7Q 10 (cfs) 1.8 Winter 7Q 10 (cfs): 4.2 30Q2 (cfs) Average Flow (cfs): 31 WC (%): 85 Conditions Incorporated into Permit Major Modification Proposed Conditions Parameters Affected Basis for Condition(s) Addition of phased effluent Phased Flows- The Permiltee is currently sheets for 6.6 MGD, 9 MGD, and Effluent Sheets permitted for 6 MGD. The 12 MGD. Permittee prepared a SEPA EA in support of a proposed expansion to 6.6 MGD (re -rate). 9 MGD. and 12 MGD. Following EA review by governmental agencies. the Division issued a Finding Of No Significant Impact (FONSI) on 9/25/2003. concluding that the proposed expansion will not result in significant impacts to the environment. The EA adequately addressed the need for additional (low, as well as a wasLewaLer alternatives evaluation. 1-L(I Shea V 003027 Mtlj,n Modilicalun The currerit peni-iit (6 MGD) has Phrased Flows- Nut.ricrit. mass limits for the concentration -based limits for TN/1'P limits phased flows were based on TN of 10 mg/l. while the phased DWQ speculative effluent. limits flows have mass -based limits dated 3/ 17/2003. Tile nutrient that equate to 3.1 mg/I (at 6.6 limits were based on a Bathtub MGD). 6.0 rng/1 (at 9 MGD) and model of Mountain Island Lake 4.5 rig/l (at 12 MGD) during and McDowell Creek Cove. The sumnier. Likewise. the current modeling endpoint was to have permit has concentration -based 100io or less of the predictions limits for TP of 1 mg/l, while the exceed the chlorophyll -a water phased flows have mass -based quality standard of 40 ug/l. The limits that equate to 0.64 rmg/1 phased mass limits represent (at 6.6 MGD), 0.29 mg/1 (at 9 reductions from current MGD). and 0.27 mg/1 (at 12 permitted nutrient loads. MGD) during summer. Apply best available technology Phased Flows- Based on best available limits of 5 mg/1 BOD5 (or 4.2 CBOD and Ammonia Limits technology. BOD5 limits were mg/1 CBOD5) and 1 mg/1 NH3- converted to CBOD limits for N. phased flows. Apply limits more stringent than Phased Flows- Based on CMU projections of current secondary requirements. TSS and fecal coliform limits future treatment capability, as shown in the 3/ 17/2003 speculative letter. Develop limits based on Phased Flows- Per NPDES permitting guidance. applicable instream waste Mercury. TRC, WET concentrations. Weekly average limits were All flows- Per Ammonia Permitting added in addition to monthly Ammonia limits Strategy (dated 10/ 15/02). average limits. multiply monthly avg. limit by 3 to derive weekly avg limit. Both limits are required by EPA. Specify daily monitoring by grab All flows- Correction of current permit, sample. PH monitoring which specifies pH limit but does not specify sample type or monitoring frequency. Delete language regarding Current Flow (6 MGD)- Beginning 9/ 1 /2003, the facility mercury quantitation level of 0.2 is subject to low level mercury ug/l Mercury Quantitation level analysis (EPA Method 1631), which measures below the pen -nit limit. Move instream monitoring Current Flow (6 MGD)- Formatting improvement. requirements from Condition A(3) into separate Effluent instream Monitoring Requirements Sheets. Add condition allowing use of Supplement to Cover Sheet- Facility plans to incorporate reclaimed water in accordance reuse option reuse of treated water (up to 3 with applicable Non -Discharge MGD) at 9 and 12 MGD. Facility permit. will need to secure Non - Discharge permit for this option. Correct stream class from WS-IV Stream Classification Per BIMS stream classification to WS-IV CA. I I and MRO staff report. PROJECT NOTES SUMMARY • This plant was constructed in 1980 as a 3.0 MGD activated sludge facility serving the Charlotte metropolitan area. A facility expansion to 6.0 MGD in 1999 incorporated a 3- stage biological nutrient removal (BNR) process. The facility is now proposing future Fact Sheet NC003027 - %-hjor -Modi f ication P�tsc 2 • expansions to 12 MGD to accommodate future growth. The permittee is requesting a major permit modification to provide for interim phased flow limits at 6.6 MGD (based on a facility re -rating of current treatment system), with phased construction to 9.0 MGD and 12.0 MGD. The draft permit for this proposed expansion will be subject to a 30-day public comment period. Following public notice of the draft permit, the applicant will need to apply for an Authorization to Operate at 6.6 MGD, as well as Authorization to Construct permits for the phased expansions to 9 and 12 MGD. Expansion plans include a 5-stage BNR process, as well as a reuse treatment option (up to 3.0 MGD) using membrane filtration to ensure high -quality reuse water. Construction to 9.0 MGD and 12 MGD is scheduled for completion in 2005 and 2006, respectively. • The applicant formed a stakeholder group in 2/2000 to evaluate future wastewater management options. Using input from this stakeholder group, the permittee prepared a SEPA Environmental Assessment (EA) for the proposed expansion to 12 MGD. The Division has concluded that the proposed project will not result in significant impacts to the environment, based on information provided in the EA and review by government agencies. The EA provided a proper justification of flow, as well as an engineering alternatives analysis. The EA and Finding of No Significant Impact (or FONSI, issued 9/25/2003), are prerequisites for the issuance of the NPDES permit modification. • Treated effluent from the plant is discharged into McDowell Creek approximately 0.5 miles upstream of Mountain Island Lake on the Catawba River. McDowell Creek is listed as an impaired waterbody on the NC 2002 303(d) list based on biological data for its last 3.7 miles prior to discharge into Mountain Island Lake; the cause of impairment is listed as unknown. The lake serves as a drinking water supply for Charlotte. In order to develop speculative effluent limits for the proposed expansion, extensive water quality modeling was conducted to evaluate future conditions in McDowell Creek and Mountain Island Lake, where nutrient enrichment is of primary concern. Using the Bathtub model of Mountain Island Lake and McDowell Creek Cove developed by CMU's consultant, the Division ran several model scenarios to develop phased expansion limits for TN and TP. The modeling endpoint was to have 10% or less of the model predictions exceed the chlorophyll -a water quality standard of 40 ug/l. As a conservative approach, the Division used model results that included some increase in nonpoint source nutrient loading. Mass nutrient limits were developed for each expansion that protects the 10% chlorophyll -a target, and also represents a reduction from current permitted loadings. The facility currently has nutrient limits for TN of 10 mg/l, while the expansion TN mass limits (summer) equate to 8.1 mg/l, 6.0 mg/l, and 4.5 mg/1 (at 6.6, 9.0, and 12.0 MGD, respectively). Likewise, the facility currently has a TP limit of 1 mg/l, while the expansion TP mass limits (summer) equate to 0.64 mg/1, 0.29 mg/l, and 0.27 mg/1 (at 6.6, 9.0, and 12.0 MGD, respectively). DMR DATA • Effluent Chemistry: Effluent BOD and TSS concentrations average less than 2 mg/1 and effluent TN averages 6 mg/l. Effluent TP has averaged less than 0.26 mg/1 from 7/00- 6/01, and less than 0.14 mg/1 from 7/01-6/02. • Effluent Toxicity: The facility has passed 22 of 24 chronic quarterly toxicity tests conducted between 1999-2003, thus effluent toxicity has not been a water quality issue. PERMITTING DEVELOPMENT • This facility was issued a renewal permit for a 6.0 MGD discharge on 3/9/2001, with an expiration date of 2/28/05. The current request for an expansion in flow to 12 MGD is major modification of the permit, and will be subject to Public Notice with a 30-day comment period. • Applicant submitted EPA Form 1 + 2A Parts A-E. The application included 1 priority pollutant analysis (PPA) which showed no detections of volatile/semi-volatile compounds. An additional PPA was being collected in October 2003. In addition to quarterly chronic toxicity testing with Ceriodaphnia dubia, the applicant submitted a second species toxicity test using Pimephales promelas, which showed no chronic toxicity at 100% effluent. • Expansion limits for TN and TP are based on extensive water quality modeling results, that were designed to achieve a model target of < 10% of values exceeding the chlorophyll -a water quality standard of 40 ug/ 1. • Limits for BOD/CBOD and ammonia were based on best available technology. • Limits for TSS and fecal coliform were based on CMU's projections of future treatment capability. Fact Shc et tiC00302?7- I h • Indicate in Supplement to Cover Sheet that facility will need to obtain a Non -Discharge permit prior to distributing up to 3 MGD of reclaimed water following plant upgrades. • Water Quality Based Limits = BOD, NH3, TRC, TN, TP, Mercury. ADDITIONAL DATA . • The inspection reports generally reveal a well -run facility with few problems. PROPOSED SCHEDULE FOR PERMIT ISSUANCE Draft Permit to Public Notice: 11/05/2003 Permit Scheduled to Issue: 12/29/2003 NPDES DIVISION CONTACT If you have questions regarding any of the above information or on the attached permit, please contact Tom Belnick at (919) 3-5083 ext. 543. NAME• �mbijDATE: REGIONAL OFFICE COMMENTS NAME: DATE: SUPERVISOR: DATE: Tact Sheet \('00302"- %- -k or Modiiic-.ition ilau,'C 4 Whole Effluent Toxicity Testing Self -Monitoring Summary FACILITY REQUIREMENT NCW20117/0I B,m.VWW3 Frequency Mar Jun Sep Dec + NonComp Single County:Sampsnn Region: PRO Subbuin: CPF19 PR 5.0 Special 1QM: 0.0 IWC(%: lug YEAR )AN FEB MAR APR MAY JUN 1999 - - Pass - - Pass 2000 Pass >100.>1W Pass - - Pass 2001 - - Pass - - Pass 2002 NW >1W Pass - - >W 2W3 — — Pdsa — — Pa98 JUL AUG SEP - - Pass — — Pore — — Pass October 14, 2003 OCT NOV DEC - - Fail Pass Fail CMI lnduseele;Inc.Chetham Div. Or list: 1.9% 1999 - Pau - - Pass - - Pas. - - Pass - NCIIIm531LW1 Bcgan:9/1/1999 Frcqucncy Q P/le + Feb May Aug Nov + NmCamF Single 20M - Pas. - - Pass - - P... - - Pass - Countv:Suery Region: WSW Subbndre YAD02 20(y1 - Pass - - Pass - - Pass - - Pass - PF: 4.0 S8ceu1 2002 - Pass - Pess - - Pass - - Pass - 1Q10:314 IWC(%]1.94 2003- Pass - Pass Pass - - Pass CMUD-Irvin Croak WWTP car It.: 83% 9 Pages 100 - - new - - 110) - - List. >1W - NC0024'145100I B.,,11/1/1996 FrcquencyQP/F +hm Apr Jul Oct Noncomp Single 2000>1W - - >100 >100 - 67.8 >100 >iN >100 - - Conmy:Mecklenbarg Rcgion'. MRO Snhbmin: CTB34 2001 >1W - - >1W - - >1W - - >100 - - PF: 15.0 S'o.l 2W2 >1W - - >1W - - >1W - - >1W - - 7Q10:4.9 IWC(%:83.0 2003 >10 - - >1W - - 22,3,>100 -100 CMUD-M.IIaN Cr. WWTP P-2 the Bar: 90% 1999- >1W - - >1W - - >1W - - >IN - NC003021JVW1 Been:Wl/199R FrequcncyQ Feb May Aug Nov + N..Comp ChV An 20W - >1W - - -IN - - >1W - - >1W - County; Mecklenburg Be,,.: MRO Subutior YADII 2001- Late >100 - NR >1W - >100,>100 - - >IDo - PF; 6.0 Steels, 2002 _ >1W - - >100 - - Late 1100.>100 >IW >IW - 9QID:D.M IWC(%:94U 2003- >1W - - >1W - - >100 CMUD-M,Alploe W3VTP in, Iim:9D% Y199D- - >100 - - >1W - - >1W - - >IW NC002497010111 BcgimNI2001 Frequency MUNun Sep Dec + N.Comp Single 2000 - - >1W - - >100 - - a1W - - >1W County: Mecklenburg Rvgaon: MRO Subbasie CTB34 2001 - - >1W - - >100 - - -IN - - Iunmod 100 PF: 64 Spnial 202 - _ >100 - - a1W - - >100 - - >1W 1QI0: 03 IWCI%:W.35 2003 - - >1W - - NW - - CMUD-MCD.mcll Ce WSVTP chr list 85% V 19091 - - >% - - >96 - - Late 196 - NCO0362]9/001 Begin'.4/112001 Frequency Jm1 Apr Jul Oct + NonComp Single 2000 >95 - - as - - >96 - - e56 >96.e56 >96.>96 County: Mecklenburg Region: MRO Suhbersan: CT1333 2001>98 - - 'as - - >% - - >96 - - ,/ 7 PF: 6.0 Special 2002W 2 >1 - - >% - - >95 - - -95 - - �.L IQM 1.90 IWC(%:85 2003 a95 - - a9$?95 - - >95 - CMUD-Su0ar Cr. W%VTP chr lint: 90% 1999- >100 - - >100 - - >100 - - >100 - NC002J9171001 Begm:I1/1/1998 FmqucnuyQPIF + Feb May Aug Nov N..Cnmp Single 2000 - >100 - - >100 - - 1100 - - -IN - Counly:Meeklenaurg Region: MRO Sublemin: CTB34 201 - -100 - - >100 - - >1W - - >1W - PF: 20.1) Speeial 2002 - >100 - - >IW - - 92.5 - - >1W - 7010:3A IWC(%:W 20D3 - >100 - - e45.>1W >1W>1W >1W.B25 >1W Coals American.001 24hrp/fac But: 90% Cerioar D.ph(Gnb) 1999- Pass - - Pass - - Pass - - Fail Pass NC00001114101 Began:5/12001 Frequency Q P/F + Feb May Aug Nov + NonComp Single 2000 - Fail Pass - Pass - - NRIF.H.Fail Pass - Pa.. - County:Transylvarim Rcgion: ARO Subbasin: Met 2001 - Pass - - Pas. - - Fall Pass - Pass - PF: NA Special 2002 - Fail Pass - Pa.$ - - Pass - - Pass - JQ10:0.43 IWC(%:NA 20W - Pass - - Paa. - - Pass Co.,, American-002 24he. F/flim: 90% Ceno or Dart(Gmb) 19" - Pass - - Puss - - Pas. - - Fail Pass NCOMIOM02 Dep.r5/1200I Frequency Q P/F + Feb May Aug Nov + NonComp Single 2M - Pass - - Pass - - NR/Pass - - Pau - County:Tnnsylvanin Region: ARO Stillborn Met 2001 - Pass - - Pass - - Pass - - Pass - PF: NA spnial 2002 _ Pass - - Pass - - Pau - - Pass - 1Q10:0.43 IWC(%:NA 2003 - Pass - - Pass - - Pass Coats Ameriuv-Sevier Plant the lam: 15% 1999 - Pass - - NR/Pass - - Pass - - Pass - NC0004243/901 Begin:,/I2WI FrequcncyQ Feb May Aug Nov + NmvComp Single 20W - Pass - - Paa. - - Pass - - Pass - Conniy:McNwcll Region: ARO SuNnem, M30 2001 - Pass - - Pass - - Pass - - Pass - PF: 2.0 slrihl 2W2 — Pasa — — Pass — — Paa. — —- 7QIQ: IN.Q IWC(%:I4.] 2003 - Pass - - Pass - - Pau Cogental. Essreu Carlhot Corp. 24hr ac refine: 90% law- - ,ale Pass - Pass - - Pa.a - - Pass N'COOSS299.003 Begm:6,1/1996 Frequency Q PIP + Marlun Sep Dec N..Comp Single 200(1 - - Pass - - Pass - - Pass - - Pass Coalay: Biaden Rcgion: PRO Suhhrilm- CPF16 2001 - - Pans - - Pass - - Pass - - Pass PF: NA sryrul 2002 - - Pass - - Pa.. - - Pass - - Pass 7010: 740.0 IWC0:;0.03 2003 - - Pass - - Pass - - Y Pre 1999 Data Available LEGEND: PERM=Permit Requirement LET- Administrative Lener-Torgnt Frequency- Monimdng frequency. 0- Quarterly; M. Monthly; BM. Bimonthly; SA. Sommoun.11y: A.Annually:OWD- Only when discharging;D- Discontinued monitoring requirement Begin=Fuvm.mhrequiral 7Ql0-Reccavin1stmam low Dow enterion(efe += quartm quarterly monitoring increases to monthly upon failure orN Months the lasting must ocnrt-ex.lan. Apr.lul.Om NonComp- Currn Compliance Requirement 01.' PF-PcrmRmd5vw(MGD) IWC%=lnstrcomwaatccemerfliati P/F=Pn Fae test AC=Acute CHR-Chmnic S Dot. Newton: f- Fathead Mmnuw: > - CeriodliFhmn sp.: my - Mysid shrimp: CMI -Chronic value; P - Mortality of stated percentage at highest Concenwtion; at - Performed by DWQ Aquatic To% Unit: bt - Bad rest Reporting Nontaam---= Datuno, mquimJ: NR- No.,muc Facility Activity Stmum l - marten. N- Newly lssucd(T. mmsmo): H- Active bur nor d'acleargang;e-Mme Jan available for month in quauon: -- ORC signature mcdcd Ay 10 v} AIm1�I� n I (O �I A CIA w xo l l h /lot i TJ , IWC Calculations CMUD/McDowell Creek NCO036277 Prepared By: Tom Belnick, NPDES Unit Enter Design Flow (MGD): 6 Enter s7Q10(cfs): 1.7 Enter w7Q10 (cfs): 4.2 Residual Chlorine Ammonia (NH3 as N) (summer) Twes VS,qC1 8ql 9 7 7Q10 (CFS) 1.7 7010 (CFS) 1.7 DESIGN FLOW (MGD) 6 DESIGN FLOW (MGD) 6 DESIGN FLOW (CFS) 9.3 DESIGN FLOW (CFS) 9.3 STREAM STD (UG/L) 17.0 STREAM STD (MG/L) 1.0 UPS BACKGROUND LEVEL (1 0 UPS BACKGROUND LEVEL 0.22 IWC (%) 84.55 IWC (%) 84.55 Allowable Conc. (ug/1) 20 Allowable Conc. (mg/1) 1.1 Ammonia (NH3 as N) (winter) 7Q10 (CFS) 4.2 Fecal Limit 200/100ml DESIGN FLOW (MGD) 6 (If DF >331; Monitor) DESIGN FLOW (CFS) 9.3 (If DF <331; Limit) STREAM STD (MG/L) 1.8 Dilution Factor (DF) 1.18 PS BACKGROUND LEVEL 0.22 IWC (%) 68.89 Allowable Conc. (mg/1) 2.5 INPDES Servor/Current Versions/IWC 6/28/00 17= D.oly 0 IWC Calculations CMUD/McDowell Creek NCO036277 Prepared By: Tom Belnick, NPDES Unit Enter Design Flow (MGD): 6.6 Enter s7Q10(cfs): 1.7 Enter w7Q10 cfs): 4.2 Residual Chlorine Ammonia (NH3 as N) (summer) 7Q10 (CFS) 1.7 7Q10 (CFS) 1.7 DESIGN FLOW (MGD) 6.6 DESIGN FLOW (MGD) 6.6 DESIGN FLOW (CFS) 10.23 DESIGN FLOW (CFS) 10.23 STREAM STD (UG/L) 17.0 STREAM STD (MG/L) 1.0 UPS BACKGROUND LEVEL (1 0 UPS BACKGROUND LEVEL 0.22 IWC (%) 85.75 IWC (%) 85.75 Allowable Conc. (ug/1) 20 Allowable Conc. (mg/1) 1.1 Ammonia (NH3 as N) (winter) 7Q10 (CFS) 4.2 Fecal Limit 200/100ml DESIGN FLOW (MGD) 6.6 (If DF >331; Monitor) DESIGN FLOW (CFS) 10.23 (If DF <331; Limit) STREAM STD (MG/L) 1.8 Dilution Factor (DF) (1.)17UPS BACKGROUND LEVEL 0.22 IWC (%) 70.89 Allowable Conc. (mg/1) 2.4 INPDES Servor/Current Versions/IWC 10/27/03 1,M4: 0.012N�11 x I-12- o,,.lI IWCCalculations CMUD/McDowell Creek NCO036277 Prepared By: Tom Belnick, NPDES Unit Enter Design Flow (MGD): 9 Enter s7Q10(cfs): 1.7 Enter w7Q10 (cfs): 4.2 Residual Chlorine Ammonia (NH3 as N) (summer) 7Q10 (CFS) 1.7 7Q10 (CFS) 1.7 DESIGN FLOW (MGD) 9 DESIGN FLOW (MGD) 9 DESIGN FLOW (CFS) 13.95 DESIGN FLOW (CFS) 13.95 STREAM STD (UG/L) 17.0 STREAM STD (MG/L) 1.0 UPS BACKGROUND LEVEL (1 0 UPS BACKGROUND LEVEL 0.22 IWC (%) 89.14 IWC (%) 89.14 Allowable Conc. (ug/1) 19 Allowable Conc. (mg/1) 1.1 Ammonia (NH3 as N) (winter) 7Q10 (CFS) 4.2 Fecal Limit 200/100ml DESIGN FLOW (MGD) 9 (If DF,>331; Monitor) DESIGN FLOW (CFS) 13.95 (If DF <331; Limit) STREAM STD (MG/L) 1.8 Dilution Factor (DF) 1.12 UPS BACKGROUND LEVEL 0.22 IWC (%) 76.86 Allowable Conc. (mg/1) 2.3 INPDES Servor/Current Versions/IWC 6/28/00 anti Nail x i.o9 = 0.0►3 ud IWC Calculations CMUD/McDowell Creek NC0036277 Prepared By: Tom Belnick, NPDES Unit Enter Design Flow (MGD): 12 Enter s7Q10(cfs): 1.7 Enter w7Q10 (cfs): 4.2 Residual Chlorine Ammonia (NH3 as N) (summer) 7Q10 (CFS) 1.7 7Q10 (CFS) 1.7 DESIGN FLOW (MGD) 12 DESIGN FLOW (MGD) 12 DESIGN FLOW (CFS) 18.6 DESIGN FLOW (CFS) 18.6 STREAM STD (UG/L) 17.0 STREAM STD (MG/L) 1.0 UPS BACKGROUND LEVEL (l 0 UPS BACKGROUND LEVEL 0.22 IWC (%) 91.63 IWC (%) 91.63 Allowable Cone. (ug/1) 19 Allowable Cone. (mg/1) 1.1 Ammonia (NH3 as N) (winter) 7Q10 (CFS) 4.2 Fecal Umit 200/100ml DESIGN FLOW (MGD) 12 (If DF >331; Monitor) DESIGN FLOW (CFS) 18.6 (If DF <331; Limit) STREAM STD (MG/L) 1.8 Dilution Factor (DF) 1.09 UPS BACKGROUND LEVEL 0.22 IWC (%) 81.58 Allowable Cone. (mg/1) 2.2 INPDES Servor/Current Versions/IWC 6/28/00 Mountain Island Lake, McDowell Creek and Cove Water Quality Indices June 2001 v i McDowell Creek MC4,, WWTP 3 M Watershed McDowell Creek Cove and Lake 0 15 25 35 45 55 65 75 85 100 No Data Very Poor Very Poor/ Poor Poor/Fair Fair Fair/Good Good Good/ Excellent Poor Excellent Chlorophyll a 1993-2002 McDowell Creek Cove (Ml3) 180 Time Series Data - McDowell Creek and McDowell Creek Cove Location MC4A Location MC4 Location MI3 (Cove) Date Total P Nitrate Date Total P Nitrate Date Chi a Total P Nitrate (PPm) (PPm) (PPm) (PPm) (u9/I) (PPm) (PPm) 01/19/93 1.03 1.6 05/13/93 0.18 0.49 01/14/93 < 1 1.11 0.89 02/01/93 0.71 2.34 06/10/93 0.19 0.6 02/01/93 3.8 0.32 1.12 03/02/93 0.27 1.03 07/08/93 0.19 0.46 03/01/93 4 0.15 0.56 04/20/93 0.22 1.41 08/12/93 0.17 0.39 04/20/93 8 0.24 1.26 05/03/93 0.9 6.12 09/09/93 0.54 0.52 05/05/93 35 0.54 1.11 05/13/93 0.42 2.03 10/13/93 0.18 0.5 06/10/93 154 0.39 0.66 06/07/93 0.27 2.12 07/08/93 91 0.64 0.14 06/10/93 0.39 2.14 08/09/93 33 0.54 0.18 07/01/93 0.64 3.12 03/11/96 < 0.05 0.59 09/09/93 27 0.13 0.36 07/08/93 1.22 5.93 04/03/96 < 0.05 0.52 10/13/93 16 0.19 0.56 08/03/93 1.36 8.68 05/08/96 0.05 0.7 11/08/93 7 0.27 0.43 08/12/93 1.24 8.15 06/24/96 < 0.05 0.52 12/09/93 4 0.34 0.28 09/09/93 1.5 7.03 07/01/96 < 0.05 0.35 01/10/94 1 0.18 0.5 09/15/93 1.28 6.73 09/10/96 < 0.05 0.7 02/07/94 5 0.3 1.05 10/13/93 2.6 13.5 10/14/96 < 0.05 1.16 03/22/94 2 0.09 0.73 10/20/93 1.99 11.7 11/13/96 < 0.05 0.56 04/11/94 4 0.39 2.06 11/04/93 1.55 8.07 01/15/97 0.2 0.56 05/11/94 7 0.27 0.77 12/02/93 1.32 8.06 02/18/97 < 0.05 0.65 06/09/94 34 0.28 0.38 01/24/94 0.95 6.06 03/11/97 < 0.05 0.58 07/14/94 7 0.08 0.27 02/03/94 0.48 2.3 04/16/97 < 0.05 0.55 08/11/94 6 0.1 0.39 03/08/94 0.72 4.38 05/14/97 < 0.05 0.6 09/08/94 27 0.06 0.2 04/19/94 0.69 3.95 06/11/97 < 0.05 0.59 11/07/94 10 < 0.05 0.42 05/03/94 1.35 4.9 07/09/97 < 0.05 0.49 01/09/95 < 1 0.09 0.68 06/20/94 0.96 4.9 08/14/97 < 0.05 0.33 03/15/95 2 0.18 1.68 08/03/94 1.25 4.03 10/09/97 0.13 0.21 05/09/95 11 0.12 0.78 09/13/94 1.96 6.05 11/10/97 0.03 0.23 06/15/95 2 < 0.05 0.18 10/18/94 2.25 6.01 12/17/97 0.02 0.3 07/10/95 63 0.08 0.11 11/09/94 1.07 7.12 02/02/98 0.03 0.39 08/01/95 15 0.08 0.36 12/17/94 1.11 6.06 03/03/98 0.06 0.52 09/05/95 18 0.05 0.12 01/23/95 0.62 4.32 04/13/98 0.05 . 0.5 11/01/95 10 0.06 0.41 02/02/95 0.84 5.35 05/20/98 0.05 0.58 03/14/96 40 0.06 0.77 03/15/95 0.57 4.08 07/08/98 0.04 0.43 05/07/96 50 0.31 1.91 04/06/95 1.41 7.89 11/02/98 0.035 0.05 06/03/96 100 0.08 0.3 05/08/95 1.2 3.37 11/24/98 0.044 0.2 07/08/96 46 0.14 0.76 07/13/95 0.59 1.68 12/02/98 0.038 0.19 08/05/96 50 < 0.05 0.17 08/07/65 1.32 7.52 12/18/98 0.06 0.52 09/18/96 39 0.05 0.29 09/06/95 < 0.05 3.17 01/07/99 0.05 0.56 10/01/96 12 0.32 0.71 10/02/95 1.14 7.27 01/21/99 0.043 0.51 12/03/96 15 < 0.05 0.41 11/06/95 0.64 5.58 02/03/99 0.07 0.57 05/07/97 6 < 0.05 1.58 12/14/95 1.03 2.26 02/16/99 0.022 0.55 06/10/97 35 < 0.05 0.76 02/07/96 0.44 2.64 03/02/99 0.028 0.46 07/09/97 122 0.09 1.06 03/11/96 0.8 5.17 03/18/99 0.026 0.3 08/25/97 50 0.1 0.39 04/25/96 0.7 4.07 03/23/99 0.041 0.39 09/23/97 29 < 0.05 0.5 05/08/96 1.07 5.49 04/12/99 0.037 0.37 11/03/97 64 0.06 0.4 06/24/96 0.63 4.03 05/05/99 0.044 0.57 01/13/98 3 0.037 0.8 07/01/96 0.74 4.08 06/03/99 0.05 0.46 03/11/98 5 0.08 0.55 08/20/96 0.78 5.94 07/21/99 0.05 0.65 05/04/98 9 0.031 0.46 09/10/96 1.04 5.56 08/12/99 0.048 0.22 06/01/98 32 0.06 0.28 10/14/96 0.39 5.72 09/13/99 0.046 0.19 07/20/98 62 0.1 0.17 11/13/96 0.32 5.33 10/07/99 0.07 0.25 08/12/98 28 0.12 0.51 01/15/97 0.34 3.8 11/08/99 0.034 0.16 09/14/98 43 0.32 0.95 02/18/97 < 0.05 0.82 12/08/99 0.043 0.39 11/02/98 100 0.13 0.11 03/11/97 0.85 4.94 01/26/00 0.06 0.5 12/07/98 3 0.16 0.27 04/16/97 0.14 5.04 02/08/00 0.12 0.5 01/07/99 8 0.013 0.13 05/14/97 0.21 10.9 03/16/00 0.033 0.28 06/11/97 0.18 9.76 05/09/00 0.06 0.54 07/09/97 0.25 9.05 06/02/00 0.06 0.53 08/14/97 0.8 5.41 08/08/00 0.06 0.3 10/09/97 0.47 2.8 09/28/00 0.08 0.39 11/10/97 0.74 4.18 10/17/00 0.06 0.19 12/17/97 0.11 2.11 11/02/00 0.019 0.06 02/02/98 0.02 0.97 01/10/01 0.042 0.43 03/03/98 0.8 4.07 03/12/01 0.032 0.49 04/13/98 0.44 2.73 05/10/01 0.043 0.43 05/20/98 1.12 1.27 06/12/01 0.045 0.24 07/08/98 1.05 6.38 07/18/01 0.036 0.32 11/02/98 0.97 1.27 08/06/01 0.029 0.26 11/24/98 1.47 2.95 09/13/01 0.037 0.23 12/02/98 1.61 3.42 11 /07/01 0.025 0.09 12/18/98 2.31 4.72 02/18/02 0.041 0.54 01/07/99 1.09 3.53 03/25/02 0.05 0.49 01121 /99 0.74 2.36 05/22/02 0.045 0.51 02/03/99 0.11 1.27 06/24/02 0.036 0.31 02/16/99 0.85 2.13 07/22/02 0.029 0.17 03/02/99 0.06 3.02 08/12/02 0.033 0.16 03/18/99 0.035 2.85 09/24/02 0.031 0.17 03/23/99 0.049 3.43 10/21/02 0.07 0.37 04/12/99 0.07 2.93 11/19/02 0.07 0.44 05/05/99 0.08 2.63 06/03/99 0.12 3.7 07/21 /99 0.07 3.03 08/12/99 0.16 3.56 09/13/99 0.11 4.87 10/07/99 0.1 5.13 11/08/99 0.23 0.38 12/08/99 0.05 0.86 01/26/00 0.12 1.5 02/08/00 0.09 3.81 03/16/00 0.11 3.84 05/10/00 0.07 3.37 06/02/00 0.32 3.42 08/08/00 0.16 4.11 09/28/00 0.31 2.8 10/17/00 0.22 3.4 11/02/00 0.11 5.52 01/10/01 0.09 4.88 03/12/01 0.04 2.81 05/10/01 0.05 2.44 06/12/01 0.08 2.69 07/18/01 0.06 0.82 08/06/01 0.06 1.02 09/13/01 0.06 2.5 11/07/01 0.024 4.26 02/18/02 0.05 1.59 03/25/02 0.16 0.89 05/22/02 0.07 2.25 06/24/02 0.05 1.74 07/22/02 0.05 1.69 08/12/02 0.06 1.61 09/24/02 0.12 2.1 10/21/02 0.35 1.83 11/19/02 0.07 1.13 ag, WA IP 803 02/04/99 1 0.031 0.24 03/01/99 3 0.07 1.05 04/06/99 8 0.06 0.72 06/12/99 32 0.06 0.44 06/01/99 26 0.06 0.36 07/01/99 22 0.039 0.3 08/01 /99 17 0.03 0.35 09/01/99 19 0.05 0.52 10/01/99 14 0.031 0.24 11 /01 /99 22 0.031 0.44 12/06/99 14 0.05 1.18 02/03/00 1 0.028 0.24 03/13/00 4 0.025 0.38 05/08/00 14 0.036 0.44 06/01/00 75 0.06 0.28 07/31/00 24 0.04 0.26 08/16/00 28 0.06 0.11 09/13/00 34 0.049 0.11 10/11/00 24 0.036 0.27 11 /01 /00 68 0.1 0.21 01/10/01 2 0.022 0.45 03/07/01 3 0.05 0.49 05/09/01 11 0.034 0.43 06/11/01 68 0.05 0.24 07/10/01 29 0.042 0.12 08/07/01 20 0.036 0.11 09/11/01 18 0.03 0.17 11/06/01 16 0.026 0.47 01/15/02 3 0.012 0.29 03/14/02 4 0.05 0.47 05/28/02 17 0.038 0.29 06/25/02 21 0.036 0.2 07/23/02 26 0.04 0.16 08/14/02 31 0.034 0.1 09/17/02 31 0.021 0.05 11/19/02 2 0.06 0.28 Alf) /,(ribm 6 V- BLACK & VEATCH 8520 Cliff Cameron Drive Suite 350 Charlotte, North Carolina 28269-0019 USA Tel: (704) 548-8461 Fax: (704) 548-0640 Charlotte -Mecklenburg Utilities McDowell Creek Wastewater Treatment Plant Expansion to 12 mgd Mr. David Goodrich N.C. Division of Water Quality/NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Dear Dave: Black & Veatch International Company Subject: NPDES Permit Application McDowell Creek WWTP B&V Project 97057.200 B&V File F NPDES Permit No. NC0036277 Mecklenburg County September 25, 2003 On behalf of Charlotte -Mecklenburg Utilities (CMU), we are forwarding three copies of the NPDES permit application to you for the McDowell Creek W WTP, Expansion to 12 mgd. Also enclosed is a permit fee check for $860.00. This permit application is for the proposed rerating of the McDowell Creek W WTP to 6.6 mgd, and then for the proposed expansions to 9 mgd and 12 mgd. This is the same application that we originally sent to you on May 16, 2003, and you returned to us on July 7, 2003. We previously submitted the application in accordance with the schedule that was agreed upon at our meeting with Barry Gullet on March 3, 2003. Per Alex Marks, the draft FONSI for the Environmental Assessment will be issued on Friday, September 26. Per your directions, we understand you will now accept the NPDES permit application for processing. Also per our meeting on March 3, you agreed to try to process the NPDES application and prepare a draft permit within 2 months. We hope that you are still able to commit to this schedule. Note that Part D, Effluent Testing Data, and Part E, Toxicity Testing Data, are part of the supplemental application data. Only one set of pollutant scans is included in this package. Another set of testing is scheduled in early October to account for seasonal variability, and those additional pollutant scan results will be forwarded as soon as they are available. building a world of difference- Page 2 NC Division of Water Quality/NPDES Unit B&V Project 97057.200 Mr. David Goodrich September 25, 2003 We greatly appreciate your continued assistance in keeping this project moving. Please contact me if you have any questions, or contact Barry Gullet with CMU at 704-391-5098. Very truly yours, BLACK & VEATCH INTERNATIONAL COMPANY AJ 0 4- David M. Parker, P.E. Project Manager CMU2/svl Enclosures cc: Barry Gullet, CMU Tom Howard, CMU Jackie Jarrell, CMU Mary Bonislawsky, B&V Chris Reinbold, B&V Brent Reuss, B&V Charlotte -Mecklenburg Utilities McDowell Creek WWTP NPDES # NCO036277 FORM 2A - ADDITIONAL INFORMATION OUTFALL NUMBER: 001 A.11.a Description of Treatment Treatment after the 6.6 mgd re -rating will consist of coarse and fine mechanical bar screens; grit removal; three primary clarifiers; two trains in parallel of activated sludge treatment utilizing three stage biological nutrient removal; two final clarifiers; effluent denitrifying filters; ultraviolet disinfection; cascade reaeration; sludge thickening; anaerobic digesters; and sludge dewatering. Treatment after the 9.0 mgd expansion will consist of coarse and fine mechanical bar screens; grit removal; four primary clarifiers; two trains in parallel of activated sludge treatment utilizing three stage biological nutrient removal and one train of activated sludge treatment utilizing v_e_staQtbiological nutrient removal; three final clarifiers; effluent denitrifying filters; membrane filtration and reuse distributions ultraviolet disinfection; sludge thickening; anaerobic digesters; and sludge dewatering. Treatment after the 12.0 mgd expansion will consist of coarse and fine mechanical bar screens; grit removal; odor control in the headworks; five primary clarifiers; two trains in parallel of activated sludge treatment utilizing three stage biological nutrient removal and two trains of activated sludge treatment utilizing five stage biological nutrient removal; four final clarifiers; effluent denitrifying filters; membrane filtration and reuse distribution; ultraviolet disinfection; sludge thickening; anaerobic digesters; and sludge dewatering. A.11.b Design Removal Rates Process Design Percentages of Removal Parameter 6.6 mgd Winter 6.6 mgd Summer 9.0 mgd Winter 9.0 mgd Summer 12.0 mgd Winter 12.0 mgd Summer C130D % 97 98 97 98 97 98 SS % 96 96 97 97 97 97 P % 89 90 95 96 95 96 N % 76 78 82 84 87 88 Charlotte -Mecklenburg Utilities McDowell Creek WWTP NPDES # NCO036277 FORM 2A — ADDITIONAL INFORMATION (Continued) B.5.d Implementation Schedule Implementation Stage 6.6 mgd Begin Construction End Construction Begin Discharge Attain Operational Level 9.0 mgd Begin Construction End Construction Begin Discharge Attain Operational Level 12.0 mgd Begin Construction End Construction Begin Discharge Attain Operational Level Schedule (MM/DD/YYYY) NIA (No construction will occur) NIA 11 /01 /2003 11 /01 /2003 04/16/2004 12/01 /2005 - 12/01 /2005 12/01/2005 04/16/2004 10/01/2006 -- 10/01 /2006 10/01 /2006 Charlotte -Mecklenburg Utilities McDowell Creek WVVTP NPDES # NCO036277 ADDITIONAL INFORMATION - SLUDGE MANAGEMENT PLAN Primary sludge is removed from the primary clarifiers and pumped to the anaerobic digesters. Waste activated sludge (WAS) is removed from the final clarifiers, thickened using gravity belt thickeners, and then the thickened WAS is also pumped to the anaerobic digesters. The anaerobic digesters are operated to maintain adequate detention time, heating, and mixing to stabilize to meet the standards for Class B biosolids per 40 CFR Part 503 (minimum 38% volatile solids destruction). The digested sludge is then dewatered using belt filter presses to approximately 15 to 20% solids, and then stored in the biosolids storage facility. Solids in the biosolids storage facility will be routinely sampled for fecal coliform to show pathogen reduction, and then land applied. If the biosolids do not meet the Class B requirements, for various reasons, the residuals are disposed of at various sanitary landfills. Charlotte -Mecklenburg Utilities McDowell Creek WWTP NPDES # NCO036277 Scale: I inch = 2000 feel O = Indicates property with a water well * Exact well location, according to public record is unknown. However, the properties that are currently served by wells have been indicated. r / LEGEND EXISTING FACILITIES (MAGENTA) PHASE III, C0NTRAC7 2 1. BIOSOLIDS STORAGE m (GREEN) EXPANSION TO 9 MGD 2. BIOSOLIDS DEWATERING $ o r, 3. BOILER BUILDING �. ■ (8R0:&) EXPANSION TO 12 MGD m 4. HEAT EXCHANGE BUILDING o � • ■ (RED) EXPANSION TO 15 MGD ,.' ° S.W.I.M. STREAM BUFFER 5. DIGESTER COMPLEX c o 100 YEAR FLOOD 6. OPERATIONS BUILDING 3 0� o �^ WETLANDS 7. PRELIMINARY TREATMENT STRUCTURE p /fix f _. ° / 3 8. PRIMARY SLUDGE PUMPING STATION N0. 1 R O --_ ° / y 200•...100' :.0 200' 400' J • o l 9. LIME STORAGE AND FEED FACILITY N. 1Oo r�B�B R \� 2 0 1 ) o o° 10. PRIMARY CLARIFIER NO. 2 W 5 8 \ ° m C �% 11. PRIMARY CLARIFIER NO. 1 55 `I m � r � ° `� 12. PRIMARY CLARIFIER NO. 4 W } 2 / 1 � 13. PRIMARY CLARIFIER NO. 3 66 a 6 3 0 67 _ � 0 14. TRICKLING FILTER (TO BE DEMOLISHED) r 5 'Q 39 0 58 15. TRICKLING FILTER (TO BE DEMOLISHED) INSTALLED 1 i VEGETATIVE 16. ANAEROBIC BASIN NO. 1.1 BUFFER 7 11 (TYP) t ° 6 ' 12 17. ANOXIClOXIC BASIN W0. 1.1 • c-� -- 8 ° 9 73 18. WELL HOUSE (ABMmONED) 19. UTILITY BUILDING j� 57 20. BLOWER BUILDING NO. 1 o� F J� -6 E 40 `1 _ •-� 60 EXPANSION TO 9 MGD 21. STANDBY POWER °� a f ``' r" i .)18 �, 41 -� 37. FILTRATE EQUALIZATION BASIN 22. LIME STORAGE BUILDING �oae= f - 38. PRIMARY SLUDGE PUMPING STATION NO. 2 23. AERATION BASIN NO. 1.3 0 42 39. LIME STORAGE AND FEED FACILITY N0. 2 24. AERATION BASIN N0. 1.2 '[ I o 43 _ Y9 - I 40. BIOLOGICAL TREATMENT BASIN NO. 3 25. ANAEROBIC BASIN NO. 2.2 31 41. BLOWER BUILDING N0. 2 26. ANOXICIOXIC BASIN N0. 1.2 c ` ? 0 44 69 n ' 42. RAS/WAS PUMPING STATION NO. 2 27. FINAL CLARIFIER NO. 2 W C, v Ica 9 N y �� • n 43. CHEMICAL STORAGE AND FEED FACILITY N0. 2 28. FINAL CLARIFIER N0. 1 J Q e _ 20 27 6 0 24 tt 44. FINAL CLARIFIER N0. 3 29. WASTE SLUDGE HOLDING BASIN 21 = Z 45. CASCADE AERATION STRUCTURE 30. AERATION BASIN N0. 2.2 0 46. CHLORINE CONTACT BASIN 31. HEADWORKS/INFLUENT PUMPING STATION Q 4 lls cok ti ° 22 3447. MEMBRANE FILTRATION BUILDING 32. CHLORINE STORAGE (ABANDONED) W W y 48. STANDBY POWER (BY OTHERS) 33. CHEMICAL STORAGE AND FEED FACILITY No. 1 U �Q E ❑ 0 29 W �J, h 49. DETENTION POND 34. EFFLUENT FILTER STRUCTURE N0. 1 W W 50. DETENTION POND 35. CHLORINE CONTACT BASIN (ABANDONED) U O f / 30 51. DETENTION POND 36. BIOSOLIDS DRYING BEDS p J EXPANSION TO 12 VGD Q o '`_ _ ICI 4B , <. � 11f '4•< .I� � Q 52. ODOR CONTROL 58. STORM FLOSS' EQUALIZATION BASIN V 47 �^ f 53. ANAEROBIC DIGESTER NO. 5 (PRIMARY) 59, DAY TANKS e. ''� ! f J rwamL uamr l 54. DIGESTER CONTROL BUILDING 60. HEADWORKS/INFLUENT PUMPING STATION �41 VlEffz�. > I - I--- - .55. ANAEROBIC DIGESTER NO. 8 (PRIMARY) 61. FINAL CLARIFIER NO. 4 ONE; 56. PRIMARY CLARIFIER NO. 5 62. EFFLUENT FILTER STRUCTTRE NO. 2 PROJECT NO, INSTALLED �+d __ 57. BIOLOGICAL TREATMENT BASIN NO. 4 63. WAS THICKENING BUILDING 97057 1 VEGETATIVE BUFFER FUTURE EXPANSION TO 15 MGD 4 64. PRIMARY SLUDGE PUMPING STATION NO. 2 (ADDITION) 66. COMPLETE MIX FERMENTER 68. BIOLOGICAL TREATMENT BASIN NO. 5 65. FERMENTED SLUDGE THICKENER 67. PRIMARY CLARIFIER N0, 6 69. FINAL CLARIFIER N0. 5 SHEET II _ j 1 OF 1 0 Charlotte -Mecklenburg Utilities McDowell Creek WWTP NPDES # NCO036277 Process Flow Schematics The flow schematics (SC-1,2,3) show all of the processes of the treatment plant along with bypasses. The plant is to be upgraded to 6.6 million gallons per day (mgd), 9.0 mgd, 12.0 mgd, and have a future expansion to 15.0 mgd. The following upgrades are reflected on the schematics via different line types and weights as indicated by the legend. The 6.6 mgd expansion is to be accomplished by utilizing the full capacity of the current facilities with no construction, while the upgrades to 9.0 mgd, 12.0 mgd, and 15.0 mgd will require construction. 6.6 mgd Influent wastewater enters the plant through a 36" gravity fed sewer line and enters the existing headworks structure. The flow passes through coarse and fine mechanical bar screens and grit is removed through the headworks and then preliminary treatment. Following preliminary treatment, the wastewater enters distribution box (DB) No. 1 and the flow is split to the three existing clarifiers. Bypass routing exists from DB- 1 to DB-3 and continues to D13-10. After primary treatment in the clarifiers, the wastewater is directed through DB-4, then DB-4A. It continues through DB-4A to DB-5 where it is combined with returned activated sludge (RAS). An optional RAS routing path exists through DB-13, however, flow typically is combined with RAS in DB-5. From DB-5, the flow is split into the existing two biological treatment (BTB) trains. The flow is split equally between the two trains. The flow passes through an anaerobic zone, an anoxic/oxic zone, and aeration zone with internal recycle. Following the aeration basins, the flow is combined in DB-9 then split to final clarifiers (FC) 1 and 2. From FC 1 and 2, the flow is sent to the effluent filter (EF) building 1 where it is filtered and disinfected with ultraviolet chambers. Finally, the effluent is discharged from the plant through a 42" line which contracts to a 36" line at the point of discharge. 9.0 mgd Treatment through the 9.0 mgd plant is similar to the 6.6 mgd plant through the headworks and preliminary treatment structures as 9.0 mgd is sent through. DB-1 then distributes the flow to 4 primary clarifiers. Primary clarifiers (PC) 1, 2 and 3 are part of the 6.6 mgd facility and PC 4 is added under the 9.0 expansion. Biological treatment trains 1 and 2 treat the wastewater as before in the 6.6 expansion, however, the flow is now only 6.0 mgd. The other 3.0 mgd is treated in BTB-3. From BTB-3, the flow is sent to the new FC-3. Effluent from FC-3 is sent to the chlorine contact basin, then the microfiltration building. The treated effluent is filtered and if demand exists, sent to the reuse distribution network. Flow that does not reach the reuse distribution network is either sent to the plant's non -potable water system or combined with effluent from EF-I. The combined flow is sent to the cascade aeration structure, aerated, and then discharged to the creek through a 48" line that contracts to a 36" outfall. Potentially, a total of 9.0 may be discharged from the plant, although up to 3.0 mgd may be diverted to the reuse distribution network. 12.0 mgd Under the 12.0 expansion, a new headworks facility and influent pumping station will be constructed. The existing headworks and preliminary treatment structure is to be abandoned after the new headworks and influent pumping station are in service. Wastewater flow from the new facility will be sent to DB-1 and DB-2 where is will be distributed to 5 primary clarifiers, with the new PC-5. Treatment through the new BTB 4 will be identical to treatment in BTB-3. Effluent from 4 final clarifiers will send flow to EF-I, new EF-2, and 3.0 mgd to microfiltration. Filtered effluent from the microfiltration system and the effluent filter structures will be combined and sent to the cascade aeration structure where aeration will take place. The cascade aeration structure will discharge through a 48" line into the receiving stream. Again, up to 12.0 mgd could be discharged to the stream but up to 3.0 mgd may be distributed in the reuse system. Future 15.0 mgd As incoming flows govern the need for expansion, the future 15.0 mgd facility will add one more train of biological treatment. PC-5, BTB-5, and FC-5 will all be added and treat an additional 3.0 mgd. The facility before PC-5 and after FC-5 will be identical in structure to the facility in the 12.0 mgd expansion. INFLUENT PUMPING STATION l MECHRNICRL BAR SCREEN BS-I - INFLUENT (NOTE 1) i i N' i I � N O II 461 mot °.'! '-.PLUG (NOTE 2) i (ILO.24.0)-3 INFLUENT (15.0,30A)-4 48 (NOTE 1) DRY WELL i � 1 ( �------- -- WET WELL -- --- - EXISTING -�1_1/2BAR SCREEN EXISTING 12" PRRSHALL FLUME INSERT HEADWORKS (NOTE 1) NOTES: 1. EXISTING HEROWORKS, INFLUENT PUMPING STATION. RNO PRELIMINARY TREATMENT STRUCTURE TO BE ABANDONED AFTER NEW HEADWORKS RND INFLUENT PUMPING STATION IS IN SERVICE DURING 12 MGO EXPANSION. 2. PLUG AFTER EXPANSION TO 12 MGD IS COMPLETE. r MECHRNICRL BAR SCREENS 1 1_ _VORTEX GRIT I ------------\.`-----U I J '-------------------- (9.0.18.0)-2 _ _ r I I I I I I I. I I I r I I I I I GRIT 8 SCREENINGS M BELT CONVEYOR SC_ 2 _ GRIT SCREWS '\ I M ilk ` BELT CONVEYORBC -2 MECHANICAL BAR SCREEN B5-2 R ) �--BYPASS CHANNEL I ( I r I I I I L__________--------------�__. ...- (0.0,0.0)-1 t- 0.0,0.0)-2 _ 24" OVERFLOW PRELIMINARY TREATMENT (NOTE 1) __________________--__-__-----_----____---_--______-__� 30" FM (12.0,24.0)-3 (15.0.30.0)-4 I I r----------------------------J�� I I ^------------------------------I-----------------------------I- C7 i rH-I b -----; I H 1—1 _ ----------- -�- j I I II I -------------0a-4� 4 LEI -----� o-� i`- r -------------o-a 1 i ----� I /—� — — — — — — — — — — — — j I o-4 Y -------------0�-o-# i 1 II 1 r0 Chi r'- - - - - - - - - - - - D4 o- i rH-( F C� I I j+--------------- FIRST STAGE j� �i�_ ? SECONO STAGE 1 PUMPS t -------------------------------AL------------------------------- PUMPS OUMPSTER GRIT BASIN TO SLUM PRIMARY RDY PIPELINE 3b" BYPASS TB PRIMARY gp% SCUM PIPELINE (12.0,24.0)-3 B OWG SC-2 4T FUTURE r TREATMENT I I i TRAINS I I I I 1 I I � I j i I I I I I I � I I I 1 j I I I DAY TANK i I NO. 2 1 j DT-1 CA j I I I 1 I II I I r----III BI III I Itj I I I I DRY TANK 1 i N0. 1 � l I DT_2 - I I I I I I I I I ---------------------------------------- HEADWORKS AND INFLUENT PUMPING STATION STORM FLOW EQUALIZATION BASIN I I I I AIR BLOWERS" I 1 11 11141414 @r� 2 G 11 1 SC-2 a DESIGNED_ FI f` Lu 2 3 0 ti co U CL 4 Legend PROJECT NO, '-- -' 6.5 MGD RE -RATED FACILITY (1) 9,0 MGD EXPANSION (2) ^7057 l� ----- 12.0 MOD EXPANSION (3) FUTURE 15.0 MGD EXPANSION (4) (9.0,18.0)-2—LEGEND REFERENCE NO. � PEAK DAY FLOW (MGD) AVG DAY FLOW (MGD) sc - 1 SHEET 1 OF 3 .,------- — - --- ---- --- - ---- i --- - — ---- s,; , ----- ` --- — -- -- -- — - —-------- -- ---------- -=mix--z ------ - ----- ZONE 5-1 ZONE rM� 12Y 1 (3.0,6.0)-4+ZONE 5-9 ZONES ; V ( 14"i 0— S-12 EI ' ZONE 24" �12" 1 14 24"I -- — - ��---- — Ec 3e- ZONE 5-2 ZONE S-5 5-13 ZONE S-7 `D ZONE •'}----;-'E03• P@IMHBY15-10 t k Cj, RIFIER RATE CONTROLElla , ZONE yPp i ZONE 5 1 2 6 _-_�5�• ti/" SCUM Ii I �``----J^Y-i� � ; (`-14}KIM STRUCTURE NO, I 5-11DB N0.1r---- ZO-- NE 5-8 ZONE S-3 ZONEIS-4 r PRIMARY SLUDGE RATE CONTROL !III I 'R6 STRUCTURE BYPASS i .(6.0.12.0)-3 AND i i FROM 4 "a_ `BTB NO.SIPS1 SHEET SC-1I / — — -- — -- ---- -E - — _ s-----_---1------------ L------ r--T- __ -- J-z-------------- s--_.-�� Fj I •. i J� H ! I ( )- ZONE 4-1 ZONE 1 1 1 1 r aj.V\Z� ZONE 4-9 L III ZONE'A24"J 112" 14F�4"1 r III }-ZONE I ' aF�J'-- 4-12 I I 1J I1IIIItw - - - - - _ -------{tti}4-13ZONE 4-2l ---Z-ONE 4-5 PRIMARZONE JV ZONE -- I ZONE 4-7L I `.T_ CLARBIERATE CONTR4-10 c STRUCTURE NO.3 L _J �LL�mmm' l r I v \�----�----20 �� I I I �---7 j ZONE I 4-14L j t"I I RATE CONTROL J r� I I I L+� 4-11 `�'_TJ wm STRUCTURE BYPASS i _______ }, __ J-__-_-____J_ _ - Olo l 4 m I PC _ I EFFLUENT 20 , 1 1 L- -----_ IT-L -------------d1----� 4 LS-----____ -------- - BTB N0.4 (1.5.3.0)-3/4 ..LJ `------------------1--------------------------------------------- JJ mz I 3.D.6.0 -2 3 4 I I N 2 14•'- 3 lJ to r 24" 12" 14"- 14^ 24" m�24" o oz J3.0.6.13)-2/3 4 E PRIMARY W CLRRIFIER RRTE CONTRO7;"') NO.4 STRUCTURE N0.1 M 4 RATE CONTROL PASS STRUCTURE BY OB NO.2; Q 6 , 00K, PRIMARY CLARIFIER o -yy 6 `g9'. SLUOGEI ! ^ TYP. I N � I ri c FROM 1 2 'r,•-^ i PRELIMINARY 38 ' BYPASS '—'-"'-x-- .PRIMRRY TREflTMENT R - SCUM STRUCTURE �6.132)-1 ZONE 3-1 NE 6� �T- ZONE 3-9 ZONE 3-12 ZONE 3-13 ZONE 3-2 ZONE 3-5 ZONE 3-7 ZONE 3-10 ZONE ZON 3-14 3-11 ZONE 3-3 ZONE 3-4 ZONE 3-8 (/ X � I I C- 4-�JC-:11 \ i FINRL f I I I CLRRIFIER/ Q55 1 t a1 I a BTB NO .3 !:( l'l EFFLUENT WEIR (TYP) (1.5.3.0)-2/3/4 M 2a" CLRRIFIER N.4 3 36" �I ti -2�•TO PLANT ORRIN I - N OB N0.11 j (4.5,9.0)-2/3/4 0 o xS O IMH ` I . 1 I a _ 30' -- a I 1 _i ... .T. _ - ,-._..__'..S_"..d• . - 1 ti VS ! R R8TXON �a - LL fv0.2.2 ^a�. 'OB NO 12 " VS , a w Nf SHEET SC-1 11-2 (6.0.12.0)-2/� �„ H I MH io� flNOXIC/OXIC I BASIN0.2.1 ! �L� 1z BLOWER BUILDING OB NO.- N0.1 OB NO.3� ! OB N0.10 ANAEROBIC N, (3 BASIN N0.2.1 00� �7 I ice^ i t , y_BYPASS08 NO, 010/I fP _ 30" - - -- - — __ .-'•. MH 6 %ix[ six, ._ ..-- ` --_-_. `,� `� MH417 XICRECYCLE 24" O ma' - ", M-" t a' MH 15 MH 16 f _ _ ^N 30" .. -. v� - DB NO.14 (1.5.3.0)-2/3/4 fczt 1 •( _'. _"- __�._. t f :. i TO PLANT DRAIN ° i I /► , r; -t a. '._/ I--j RERRT VSs BASIN _-_-t ION p W K?. awls PRIMARY^ oIw c m wui - _- NO.1.3 L N E CLARIFIER NO.2 - ;�� I -----. OB N0.6 r. °` -"'av !M m,r1' 36' 'i iOB NO,7 96 1x.,S♦"' f�7. ; MH4 �f .. 48_ l.. �- _. OB NO, t _ ,I'-36 012 0)-1 r_S L i BTB 5 SC I FOAM 5 SCUM I BTB 4 (FORM I BTB 3 4 SCUM TO (FORM DIGESTERS SC I 3 RRS/WAS PUMPING STATION I tz N i. 0 __-_ O o BNR SYSTEM 2 EFFLUENT SHEET SC-3 0 u^ns 36" FLOW DEPENDS N REUSE DEMAND c U 5 Ovhk IN' - ` 4 (6.6,13.2)-1 * (6.0,12.0)-2/3/4 'L { 36" BNRFFSYSTEM I -- --- i ELUENT i-r D SHEET SC-3 6 f FINAL" I P Sc. cli h LUTi FAIN U WRS/SCUM TO- ' - i cow DIGESTER - �IOU Z RFO;I W w HAS TO I - 1 AFO ..J PLANT' Y U- DRAIN I AFo/ WR WAS To Lu BASINLANOG W BLDG 300E f W ! AFO. i V ` f (1.85,3.1)j-1 I 1 pi -2/3/4 as ear ,\ I RRS/11AS PUMPING STATION V •y A ' IN EFFLUENT FILTER BUILDING I j u°•iNl i t( ( ,' �'.. _. Ip" iI 30,-sr .�,r"t✓ N RATE Q TROL STRUCTURE NO. 2 • f`t_aJ',` -41 24 ANOXIC/OXI[ ! �._: b aAI 3.0,8.0-2 3 4 OEflml®: DO NO, 4 ,�y - - i i „ BASIN ND 1 1 i t SJ� IL7 _ '� '� ,a; AERATION •�� J M I � ni oedrt®: 0ea6�®: sue. I _ �. __ _ _ . > ANAEROBIC am, ._. tl_ 5 `-S BFISI r APRRo� _ m=!-IF+- \. y, yl tt DB NO.4A ! t I OPTIONDALIRAS ROUTING BASIN NO.1.1 - w i I _ ... - _ -- - NO.I •2 - DAre: PROJECT NO. `e y'h. i3 '._.y. _.._.-.. �- 1 ,�`t ;MI `•,��/l ry n! ! legend z I- TRAINS 1 RND 2 - y� 1 1 ! (1.5,3.0)-2/3/ 4 r . { _ _ __ _-�- 6.6 MGD RE -RATED FACILITY(1) 705 -! � � x! ,- - 9.0 MGD EXPANSION (2) ' TO WAS PRIMARY \ ""4 ? RRS,'' _. _I ._..,.._16_RAS - _ __- (1.5,3.0)-2/3/4,t. _y ----- 12.0 MGD EXPANS!ON(3) OLOING BASIN 1 �,LRRIFIERi�,N. N0.1 ---_`----- --- : -• - -- - (4.95,9.8)-1 I H 14 FUTURE 15.0 MGD EXPANSION (4) F INRL CLRRIFIER O!� _ �] Ot/ L r-::-,:3--,�'"• -' (( 4.5,9.D)-2/3/4 (9.0,18.0)-2—LEGEND REFERENCE N0. NO 1 De No.s `PEAK DAY FLOW (MGD) �AVO SHEET DAY FLOW (MGD) 2 OF 3 �o 8NR SYSTEM EFFLUENT NO.1 SHEET SC-2 (5.6,13.2)-1 (6,0,2 7.5)- 36" INFLUENT (6.0,13.5)-4 ' 20" BACKWASH WASTE BACKWASH 0" 5 SH WASTE Y - T '• �! -j /� sI -'" 12" BACKWASH I I 36" FILTER _ tf ..P T " SUPPLY p' EFFLUENT '�• 1 -_.":, iti .�.• O ' pT_.; : p i _- 0 tN - • p'•., 0 Lam._ I 1 �� `. V �'p F� r .. i 12" i i NI m .., r,- p. N(I P'i l:. IP;. 1: _ .• a 1-P,- N`'P::': IP"�,: t�P •_,• N�y Phi jP N'' I r• i �.P I.P LI p_. j1 w p _ . _, ..- ,_r__ __f.. ...�__—..s._"r .—_.. :--.T �__. ._ I L..:., ._. - I FILTER FILTER FILTER FILTER FILTER ' MUOWELL ( NO.1 NO.2 NO.3 N0.4 No.5 i CLERRWELL ' UV NO.3 MH 20 42" UV NO.2 UV NO.1 'j UV EFFLUENT CHAMBER t UV EFFLUENT TROUGH (TYP) EFFLUENT FILTER BUILDING NO. 1 FILTER EFFLUENT NPW TO PLAN FROM PLANT PH SYSTEM AIR GAP ABOVE METWELL- N �a LL i � r P� PP F� T I I 1 J_ RFO' AFD AFD RFD flF0 14" flF0 flF0 RFD I RFD 1 RFD NPW WETWELL T----1-•i r' •' 24 r REUSE WETWELL r " NPN SUPPLY SUPPLY 24^ REUSE TRANSMISSION MAIN (3.0,3.0)-2/3/4* CHLORINE CONTACT BRSIN MEMBRANE FILTRATION BUILDING FIR \�"otsiRIeuriow• OVERFLOW NEI 14" NPN FM 1j-41 NPN TO PLANT- DISTRIBUTION REUSE METERING VAULT BOX NO. 18 RNA MH 29 (4.5,7.5)-3 (6.0,13,5)-4 42" 42" FILTER INFLUENT 30" I i-------- ----------� 1-�I`-----�---� i-i----�_----i- L_ 20^ BACKWASH WASTE _I._ T-._---_--_-- L------____ I 20" BACKWASH WASTE 11 r r f / / r T T T T T T T T T T T 12" BACKWASH SUPPLY FILTER 1 I 1 I 1 I 1 I 1 I 42'EFFLUENT Lp-L� I EFFLUENT LPye I Q LP7� I `.* Lpp I `a Lpy- i = WI Ir T �N 12" r IN IN 1 �' LPR 1 12" 7 I I JI` -- T-_"_--: --'�----7 -�I`--Nr-------�-�1`---�-- --------=-r------- I w I Nr F- I Nr S- I I N I 1 1N x I NI n1 T T i� I T T I { T T I T T I I T T I I T aml 1 J. 1 I _L 1 1 I 1 1 1 I 1 1 1 I 1 1 rp rP rp I rP rP rP1 J I rP, l rP'1 ,, rPL I r p_ rp rP'I_, Iry rP LYZ-L I. T I '�Ia L I LLlm rP'I_� I 1 I I I { of LY L Z- LYT I L� I LP LYZ- L S { LY L�..0 L 7 I LY LYZ- L S ( -- _c --- -1--------L -1--------1 rr------1" l" T +.•rl (JTl I 1 I FILTER I FILTER 1 FILTER I FILTER I FILTER I N0.6 I NO.7 1 NO.8 I N0.9 I NO.10 1 { I MUDWELL 1 I 1 I I I I I I 1I�F-CLEARNELLI j I I 1 1 1 - - - - - - - - - - - - - -------------I ---------1------------- 1----------- --I -�-tt.�----���--T-� 1-------------a'—�----------_ I ti_1---------- UV NO.6 ',�� F I I I 1-------------1`--�'------------s,} r------------------------ 1-------------4-1----------- 1 I �- -L_1------------ ^� I� 1 rJ-----�----- I UV No.$ I-------------"'""1----------- � `V Ir-------------_r----------- - - - - - - - - - - - 1 1 - - - - - - - - - - - - - 4__ 1------------ r-----------�-r-----^�----} I -I 1 I_ UV EFFLUENT CHAMBERLy _-----_ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-�---------- J II Im N= UV EFFLUENT TROUGH (TYP) EFFLUENT FILTER j BUILDING N0..2 M 46" FILTER EFFLUENT __ _ _ _ _ L-------------------------------------------------------------------------y-- (6.0,12.0)-4 ec MH q2" 24" SECONDRRY EFFLUENT (3.0,3.0)-2/3/4 NOTES: • FLOW DEPENDS ON DEMAND. 3.0 MOD MAXIMUM DAILY FLOW. TO MICROFILIRATION TRRTION PLUG EXISTING PLANT EFFLUENT DURING EXPANSION TO 9.0 MGO (9.0.18.0)-2—LEGEND REFERENCE NO. �_�PEAK DAY FLOW (MGD) AVG DAY FLOW (MGD) m METER VAULT EMERGENCY BYPASS �i N' } WEIR te; (TYP) -� i i PLUG EXISTING PLANT EFFLUENT MH 21 (9.0,18.1 MH 22 OB 15 s Legend 6.6 MOD RE -RATED FACILITY (1) 9.0 MGD EXPANSION(2) ----- 12.0 MGD EXPANSION (3) FUTURE MO MGD EXPANSION (4) - PLANT EFFLUENT 48" PLANT EFFLUENT�1(12.0.24.0)-3 (15.0.30.0)-4 MCDOWELL CREEK PLUG FOR FUTURE CONNECTION PLANT EFFLUENT METERING VAULT CASCADE AERATION STRUCTURE CHEMICAL FEED O ALUM O METHANOL O LIME O SODIUM HYPOCHLORITE O ACETIC ACID © SODIUM BISULFITE �14 it 6 y U Dazalm. DETAIL®: DNEf7GA: APPIgM: DATE: PROJECT NO. 97057 SC-3 SHEET 3 OF 3 EA ee�mvwl'i FINDING OF NO SIGNIFICANT IMPACT / ENVIRONMENTAL ASSESSEMENT FOR THE MCDOWELL CREEK WASTEWATER TREATMENT PLANT EXPANSION 01313l ' " JGt ll i ,�'100i l fIVi ept � beerr �, 2003 Project Applicant: Charlotte -Mecklenburg Utilities Project Number: DWQ # 13203 Responsible Agency: NC Department of Environment and Natural Resources Division of Water Quality, Water Quality Section (Division) Pursuant to the requirements of the North Carolina Environmental Policy Act (N.C.G.S. § 113A- 1, et seq.), an environmental assessment (EA) has been prepared for the expansion of the existing McDowell Creek Wastewater Treatment Plant (W WTP). The proposed project will expand the plant's existing permitted capacity of 6.0 million gallons per day (mgd) to 12mgd. The additional treatment capacity is needed to accommodate increased flows projected to occur as result of new growth and development within the service area. The plant, owned and operated by the Charlotte -Mecklenburg Utilities (CMU), provides service to customers within the towns of Huntersville and Cornelius and their extra territorial jurisdictions. The plant is located on Neck Road in northern Mecklenburg County within CHuntersville's extra -territorial jurisdiction. Effluent from the plant is discharged into McDowell Creek approximately one half mile upstream of Mountain Island Lake on the Catawba River. Approximately 21,500 acres in Huntersville and 8,200 acres in Cornelius will be served by the project. Several alternatives to the proposed project were analyzed for the EA. Options discussed included diverting wastewater to Cabarrus County, to other CMU treatment plants, constructing smaller package treatment plants, and taking no action. The selected project was chosen because by expanding the existing facility no new land will need to be disturbed, the existing discharge can be utilized, and treatment consistent with NPDES discharge permits can be assured. All construction activity related to the expansion of the McDowell Creek W WTP will occur at the existing 100-acre plant site. The project will add an additional 14 acres of new facilities. All construction will take place above the 100-year flood plain elevation on McDowell Creek and Mountain Island Lake. An Erosion and Sedimentation Control Plan will be submitted to the DENR Raleigh office for approval before construction commences. Permanent stormwater detention ponds will be constructed to improve runoff quality from the site. A 100 foot vegetated buffer around the site on Neck Road will be provided. The land suiTounding the plant is generally rural. A majority of the land use throughout the service area is designated as single family residential. There are no prime or unique agricultural lands at the project location. No critical habitat, significant, rare, or unique terrestrial wildlife habitat was identified nor will be impacted. Secondary and cumulative impacts to the environment associated with new development could result from the increase in capacity. Various town ordinances and land development regulations of Huntersville and Cornelius will mitigate many of the adverse effects from such development. These include riparian buffer, stormwater management, and open space protection programs. Application of Huntersville's low impact development ordinance will provide further mitigation for potential water quality impacts. Additionally, the Town of Cornelius requires delineation of jurisdictional waters as part of its site plan review process. These and other mitigation measures to be utilized by both jurisdictions are described in further detail within the EA. The Division of Water Quality has concluded that the proposed project will not result in significant impacts to the environment. This decision is based upon information provided in the EA and review by governmental agencies. This EA and Finding of No Significant Impact (FONSI) are prerequisites for the issuance of a NPDES Discharge Permit and 401 Water Quality Certification by the Division of Water Quality. An environmental impact statement will not be prepared for this project. This FONSI completes the environmental review record, which is available for inspection at the State Clearinghouse. North Carolina Division of Water Quality September 25, 2003 Re: [Fwd: RE: EA] Subject: Re: [Fwd: RE: EA] Date: Tue, 23 Sep 2003 14:06:41 -0400 From: Jackie Nowell <jackie.nowell@ncmail.net> Organization: NC DENR DWQ To: Alex Marks <alex.marks@ncmail.net> Hello Alex, I have reviewed the revised EA and have no additional comments. Jackie Alex Marks wrote: > Jackie, > Another email from Dave Parker. Please let me know if you have any > comments. Otherwise I will consider your email of 9116 adequate. > Thanks, > Alex > Alex >-------- Original Message -------- > Subject: RE: EA Date: Thu, 18 Sep 2003 11:17:51 -0500 > From: "Parker, David M. (Dave) " <parkerdm@bv. com> > To: Alex Marks <alex.marks@ncmail.net> > CC: "Reinbold, Chris T. " <ReinboldCT@bv. com> > Alex - I made a final review of what we sent you yesterday, and I made > one > edit that I want to pass on to you. The paragraph below follows Table 't 14 in a the section on Flow Projections. One of Jackie Nowell's questions at > one > point related to the change in population indicated in the table that > results from a portion of the service area being diverted out. I added > the > sentences beginning "As stated previously, the population. . " I just > wanted to make sure that her previous question was clearly answered. > I hope this makes sense. Please call if you have any questions. > Thanks. > Wastewater flows from portions of Davidson, Cornelius, and > Huntersville in the Rocky River Drainage Basin are also pumped into the > McDowell basin. These flows are scheduled for diversion out of the > McDowell > Creek basin in late 2003 or 2004 when gravity interceptors from the > adjacent > Rocky River basin are extended to these stations and eliminate the need > for > pumping. As stated previously, the population in the basin is reduced > by > 7,000 for the area to be diverted, thus changing the year 2000 > population > figure from 36,476 to 29,476 in Table 13. Exhibit 6B shows the areas to > be > diverted to the Rocky River basin. It is anticipated that the flows > that > are to be diverted out of the McDowell basin when the gravity > in terceptors > are completed will be approximately 0.75 mgd. The June 1999 CMU 1 of 2 9/23/03 2:08 PM Re: [Fwd: RE: EA] • > Sanitary > Sewer Collection System Evaluation and Remedial Action Plan describes > these > as Phase I and Phase II improvements. The reduction of these flows is > accounted for in the flow projections. > > > -----Original Message ----- > > From: Parker, David M. (Dave) > > Sent: Wednesday, September 17, 2003 4:15 PM > > To: Alex Marks > > Cc: 'Gullet, Barry'; 'Jarrell, Jackie'; 'Howard, Tom'; Reuss, Brent M.; > > Reinbold, Chris T.; Bonislawsky, Mary P. > > Subject: FW: EA > > Alex, > > Attached is a zip file containing four files: The final (latest version) > > EA, and exhibits 6A, 6B, and 8. As we discussed, these exhibits were > > included because they have been updated since the previous submittal. The > > remaining exhibits have not changed significantly. > > We have not included the appendices, which will include the Natural > > Wildlife surveys, agency correspondence, and additional details on > > Mecklenburg Co. SWIM program and Huntersville Water Quality Regulations. > > We are standing by until we get your final blessing, then will submit 11 > > copies to you no later than Friday next week. We understand this will > > allow you to meet the schedule for submitting to the Clearinghouse on > > Friday. > > Please contact me with any comments or questions. > > Thanks for your help on this. We look forward to moving on to the next > > step in the process! > > David M. Parker, P.E. > > Black & Veatch > > 8520 Cliff Cameron Drive, Suite 350 > > Charlotte, North Carolina 28269 > > Phone: (704) 510-8438 > > Fax: (704) 548-8640 > > Mobile: (980) 721-9829 > > E-mail: ParkerDM@bv. com > > << File: McDowell EA FINALREVIEW 091703.zip >> 2 of 2 9/23/03 2:08 PM McDowell Creek WWTP Expansion EA 1. 1 Subject: McDowell Creek WWTP Expansion EA Date: Tue, 16 Sep 2003 11:09:55 -0400 From: Jackie Nowell <jackie.nowell@ncmail.net> Organization: NC DENR DWQ To: Alex Marks <Alex.Marks@ncmail.net> CC: "Parker, David M. (Dave)" <parkerdm@bv.com>, jjarrell@ci.charlotte.nc.us, bgullett@ci.charlotte.nc.us, Dave Goodrich <Dave.Goodrich@ncmail.net> Alex, On September 15th, the NPDES Unit received final correspondence from Black & Veatch regarding the subject EA. Our primary concern with the assessment was the inclusion of a complete engineering alternatives analysis for the proposed WWTP expansion. After additional review and discussion, the NPDES Unit is satisfied that the engineering alternatives analysis for the McDowell Creek expansion have been adequately addressed for our criteria. It is our understanding that all NPDES comments that were addressed in both the June 18, 2003 and September 12, 2003 letters from Dave Parker of Black & Veatch will be completely incorporated into the revised McDowell Creek expansion EA that will be submitted. These letters included updated flow justification and population projections, as well as, the alternatives analysis and other information pertinent to the assessment. As stated in the May 23rd memo to you, we recommend that a FONSI be issued for wasteflow up to 12 MGD for the McDowell Creek WWTP. Thank you and please contact me if there are any questions. 1 of 1 9/16/03 11:29 AM o, BLACK & VEATCH 8520 Cliff Cameron Drive Suite 350 Charlotte, North Carolina 28269-0019 USA Tel: (704) 548-6461 Fax: (704) 548-8640 Charlotte -Mecklenburg Utilities McDowell Creek Wastewater Treatment Plant Expansion to 12 mgd Ms. Jacquelyn M. Nowell N.C. Division of Water Quality NPDES Unit — Point Source Branch 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Subject: Dear Ms. Nowell: Black & SEP 15 2003 International Connparny- Y B&V Project 97057.200 B&V File F September 12, 2003 Environmental Assessment McDowell Creek WWTP Mecklenburg County DWQ #13203 NPDES Permit No. NCO036277 This letter is in response to comments on the subject Environmental Assessment, transmitted by you to Mr. Alex Marks on May 23, 2003, and comments you expressed directly to me in conversations over the phone. We sent you an initial response to your comments with our letter dated June 18, 2003. This initial response included capital costs for the alternatives included in the EA. We have since talked with you and received clarification on the requirements for preparing cost analyses for an engineering alternatives analysis (EAA). We now understand that a present -worth cost analysis must be provided. We have therefore revised and updated the costs to meet these requirements. Let me start by summing up the modifications that have been made to the cost analyses since the letter we sent to you on June 18, 2003: The costs that were provided did not include operating costs associated with the treatment facilities. Annual operating costs have now been provided for each alternative, along with a present value cost analysis for comparison of the combined present -worth and annual costs between alternatives. building a world of difference^ Ms. Jacquelyn Nowell Page 2 B&V Project 97057.200 September 12, 2003 The capital costs presented in the June 18 letter were generated during the McDowell Basin study and presented to the stakeholders group in 2001. These costs have now been updated to reflect 2004 costs, by applying an inflation factor based on the construction cost indices published by Engineering News -Record (ENR). The total inflation factor for this period is 6.84 percent based on these indices. ■ The capital costs developed in 2001 did not take into account the recent requirements for phosphorus removal for the alternatives of expanded Charlotte -Mecklenburg Utilities (CMU) plants discharging into the Catawba River system. The capital costs for the alternative of expanding the Irwin Creek WWTP has been increased to account for this. The original costs did not include contingency, easement acquisition, or engineering costs. These costs are to be included with each alternative as described in the EAA guidelines to help reflect the total cost of each alternative. Therefore, factors of 15 percent for contingency, 15 percent for engineering, and 10 percent for easements and land acquisition (where appropriate) are now included. Based on the modifications listed above, the following table was generated to reflect the overall present -worth cost analysis for the different alternatives. PRESENT -WORTH COST ANALYSIS SUMMARY All costs in million $) Capital Cost Operating Cost Total PW Total PW Pumping Total Cost PW Station Total Annual with and WWTP Capital Operating Operating Total Cost Microfiltration Alternative Pipelines Expansion Cost Cost Cost PW PW and Reuse Diversion of Wastewater to Cabarrus County (Rocky River WWTP) 90.3 44.2 134.5 0.14 24.77 159.3 175.2 Diversion of Wastewater to CMU - Irwin Creek WWTP 28.8 58.0 86.9 0.12 22.32 109.2 125.1 Diversion of Wastewater to CMU - Mallard Creek WRF 33.7 44.2 77.9 0.12 22.44 100.3 116.2 Small Package Plants na na na na na na na No Build na na na na na na na Expand McDowell Creek WWTP, Non -Discharge with Spray Irrigation 72.7 44.2 116.9 0.20 23.44 140.4 156.3 Expand McDowell Creek WWTP, Discharge to McDowell Creek 0.0 66.3 66.3 0.05 21.54 87.9 103.8 Ms. Jacquelyn Nowell Page 3 B&V Project 97057.200 September 12, 2003 General Notes: ■ Bold Text indicates selected alternative. ■ Average Annual Design Flow (Increase) = 6.0 mgd ■ Power cost = $0.05/kw-hr ■ Present -worth analysis based on 20-year period and 5 percent annual interest rate. ■ Alternatives for microfiltration and reuse may be included with any alternative and, thus, are shown as an added cost to each alternative for cost comparison purposes. The cost of membrane microfiltration for any of the plants is $7.5 million and the cost for reuse facilities is $8.4 million. Eight complete alternatives were identified and detailed cost analyses performed. Key aspects of each of the alternatives may be found below and the alternative may be referenced to the table above for the detailed cost. 1. Divert Raw Wastewater to Cabarrus County, Rocky River Regional Wastewater Treatment Plant, for Treatment. ■ Pumping station to pump an average of 6 mgd from McDowell Creek WWTP to the Rocky River, and a second pumping station near the confluence of Coddle Creek to reach the Rocky River Regional WWTP. ■ Approximately 53,000 feet of 36-inch force main for the first lift station, 25,000 feet of 36-inch force main for the second lift station, 25,000 feet of 42-inch gravity sewer, and 125,000 feet of 48-inch gravity sewer are required. ■ A 6-mgd expansion of the wastewater treatment plant would be required. Costs for this expansion include treatment basins, related equipment, including pumping stations, blower buildings, solids handling facilities, electrical work, and instrumentation. ■ Operating costs for the pumping stations include power costs to pump an average of 6 mgd continuously. ■ Operating costs for the wastewater treatment plant expansion include labor, power, chemicals, and administrative costs, plus a surcharge for probable fee from the operating utility to CMU to treat this waste. ■ Diversion of this flow to the Mallard Creek WRF would require an interbasin transfer, which would require extensive permitting and approvals. 2. Divert Raw Wastewater to CMU Irwin Creek WWTP for Treatment. ■ Pumping station to pump an average of 6 mgd past the Long Creek basin to the Stewart Creek basin. ■ Approximately 74,000 feet of 36-inch force main and 57,000 feet of 36-inch gravity sewer are required. ■ A 6-mgd expansion of the Irwin Creek WWTP would be required. Costs for this expansion would include treatment basins (including phosphorus removal), related equipment, including pumping stations, blowers, solids handling facilities, electrical work, and instrumentation. Ms. Jacquelyn Nowell Page 4 B&V Project 97057.200 September 12, 2003 Operating costs for the pumping stations include power costs to pump an average of 6 mgd continuously. Operating costs for the wastewater treatment plant expansion include labor, power, chemicals, and administrative costs. Alternatives to divert wastewater to either the CMU Sugar Creek or McAlpine Creek WWTPs would include all of the above, plus additional gravity sewer lines. Thus the capital and present -worth cost would increase further over the Irwin Creek alternative. 3. Divert Raw Wastewater to the CMU Mallard Creek WWTP. ■ Pumping station to pump an average of 6 mgd from the McDowell Creek basin to the Mallard Creek basin. ■ Approximately 57,000 feet of 36-inch diameter force main and 49,000 feet of 36-inch gravity sewer are required. ■ A 6-mgd expansion of the wastewater treatment plant would be required. Costs for this expansion include treatment basins, related equipment, including pumping stations, blower buildings, solids handling facilities, electrical work, and instrumentation. ■ Operating costs for the pumping stations includes power costs to pump an average of 6 mgd continuously. ■ Operating costs for the wastewater treatment plant expansion includes labor, power, chemicals, and administrative costs. ■ Diversion of this flow to the Mallard Creek WRF would require an interbasin transfer, which would require extensive permitting and approvals. 4. Small Package Plants. ■ Because small package plants are prohibited by local regulations, this alternative was eliminated from consideration. 5. No Build. ■ The no -build option has a capital cost of $0. However, the economic cost to the community would be very significant. 6. Expand the McDowell Creek WWTP with Non -Discharge Spray Irrigation as the Means for Disposal. ■ Approximately 1,800 acres of land will be required for spray irrigation, or approximately 3 square miles. No single site or contiguous sites are available. Analysis was performed assuming multiple sites would be purchased to accommodate this requirement. However, this amount of land would most likely not be attainable. ■ Land cost is estimated at $20,000 per acre, $36 million total. Ms. Jacquelyn Nowell Page 5 B&V Project 97057.200 September 12, 2003 ■ Thirty days of storage are required at irrigation sites, 180 million gallons total. At 10 feet average depth, this would require a total of 55 acres of storage ponds. Estimated capital cost of storage ponds is approximately $28.6 million. This cost was derived assuming that six ponds at 30-million gallon capacity each will need to be constructed along with associated facilities at multiple sites. The cost per site would be approximately $4.8 million. It was assumed that land acquisition costs were included in land acquisition for spray irrigation sites. The costs for each pond include clearing, grading, earthwork, concrete lining for ponds, irrigation system, pumping equipment, and related items. ■ Approximately 39,000 feet of 24-inch diameter force main would be required to pump the treated wastewater through the main part of the basin along McDowell Creek. Additional piping would be required to reach individual sites along this force main. ■ A 12-mgd pumping station was assumed for pumping the treated wastewater from the McDowell Creek WWTP. Average pumping of 6 mgd was used for the operating costs. ■ The annual operating costs increase by $200,000 over the other alternatives for costs associated with irrigation system operation, maintenance, analytical testing, and record keeping. ■ A 6-mgd expansion of the wastewater treatment plant would be required. Costs for this expansion include treatment basins, related equipment including pumping stations, blower buildings, solids handling facilities, electrical work, and instrumentation. This capital cost was estimated to be lower than for the option of discharging to McDowell Creek, assuming that nitrogen and phosphorus removal facilities would not be required. ■ Operating costs for the pumping stations includes power costs to pump an average of 6 mgd continuously. ■ Operating costs for the wastewater treatment plant expansion include labor, power, chemicals, and administrative costs. 7. Expand the McDowell Creek WWTP with a Discharge Permitted to the Creek. ■ A 6-mgd expansion of the wastewater treatment plant would be required. Costs for this expansion include treatment basins (including nitrogen and phosphorus removal), related equipment, including pumping stations, blower buildings, solids handling facilities, electrical work, and instrumentation. ■ Operating costs for the wastewater treatment plant expansion include labor, power, chemicals, and administrative costs. 8. Add Reuse Facilities and Membrane Microfiltration. ■ Microfiltration will be provided to ensure reuse quality water can be provided at all times. Excess effluent from microfiltration system may be discharged to the receiving stream to improve the final effluent discharged to the stream. Ms. Jacquelyn Nowell Page 6 B&V Project 97057.200 September 12, 2003 ■ Capital costs for membrane microfiltration include membrane modules, feed pumps and backwash pumps, chemical cleaning equipment, and related facilities, electrical work, and instrumentation. ■ Operating costs for membrane microfiltration include power usage for pumping through membranes, chemicals for cleaning, and waste disposal costs. ■ Reuse pumping station sized to pump an average of 3 mgd, expandable to 6 mgd. ■ Costs for reuse pipeline based on 39,000 feet of 18-inch and 24-inch diameter force main, plus an elevated storage tank, based on McDowell Creek Basin and assumed typical for all alternatives. ■ Operating costs for reuse pumping include power costs to pump an average of 2 mgd continuously, plus chemical costs and labor for administration of these facilities. Conclusions: Based on the present -worth cost analysis, the lowest cost alternative is to expand the McDowell Creek Wastewater Treatment Plant, with effluent discharged to McDowell Creek. CMU has also opted to include the alternatives of providing membrane microfiltration and reuse pumping with the expansion of the McDowell plant. The total present -worth cost of these selected alternatives is $103.8 million. The present -worth cost of the other alternatives ranges from $116 to $175 million, thus confirming that expanding the McDowell Creek WWTP is the lowest cost alternative. Information that was obtained to perform the cost estimates is cited below: References: ■ Land Acquisition Costs: The public records indicate that land in the area costs on average $20,000 an acre. Therefore, the average cost of $20,000 per acre was used since over 1,800 acres would need to be purchased. Eighteen hundred acres at $20,000 per acre totals the listed $36 million. ■ Pumping Station and Pipeline Costs: The pumping station and pipeline costs were derived from actual construction costs for projects based on records compiled over the past 5 years. The costs are not job specific but are appropriate for the Charlotte region. ■ Wastewater Treatment Plant Expansion Costs: These costs were based on historical data on treatment plant expansions, on a cost-per-mgd capacity basis, with costs varied based on the level of treatment to be provided. We hope these additional responses are adequate to address your comments and concerns. Ms. Jacquelyn Nowell Page 7 B&V Project 97057.200 September 12, 2003 Please contact me with any additional comments or questions regarding this project. I can be reached at (704) 510-8438, or by email at ParkerDM@bv.com. Very truly yours, BLACK & VEATCH INTERNATIONAL COMPANY Lff(F�41- David M. Parker, P.E. Project Manager CMU-2/CTR/dmp/svl cc: Barry Gullet, CMU Tom Howard, CMU Jackie Jarrell, CMU Alex Marks, NCDWQ Mary Bonislawsky, B&V Brent Reuss, B&V i RE: Mcpowell Expansion EA Subject: RE: McDowell Expansion EA Date: Fri, 12 Sep 2003 09:32:22 -0500 From: "Parker, David A (Dave)" <parkerdm@bv.com> To: Jackie Nowell <jackie.nowell@ncmail.net> CC: "Reinhold, Chris T." <ReinboldCT@bv.com> Thanks, Jackie. I will send out the official letter today. -----Original Message ----- From: Jackie Nowell[mailto:jackie.nowell@ncmail.net] Sent: Friday, September 12, 2003 8:21 AM To: Parker, David M. (Dave) Subject: Re: McDowell Expansion EA Hello Dave, thanks for the attached letter. I have done a quick review and everything looks good however I would like the opportunity to let Dave review it before sending an official response. He is out of the office until Monday. If you want to go ahead and forward the letter to me that would be fine. Thanks. "Parker, David M. (Dave)" wrote: > Jackie, > The attached letter is as discussed by you and Chris Reinbold > yesterday. This letter includes the final data on the present worth > cost analysis prepared for the alternatives for the McDowell > expansion. Please take a look and see if this answers all of your > questions. We would like to send this letter out officially today, > and then include this information in a > (hopefully) final EA to be submitted to Alex later this week. > Please call either me or Chris Reinbold if you have any more comments > or questions. My contact info is below, and Chris can be reached at > 704-510-8437. Thanks for your help on this. > «NPDES Response Letter formal.doc>> > David M. Parker, P.E. > Black & Veatch > 8520 Cliff Cameron Drive, Suite 350 > Charlotte, North Carolina 28269 > Phone: (704) 510-8438 > Fax: (704) 548-8640 > Mobile: (980) 721-9829 > E-mail: ParkerDM@bv. com > ------------------------------------------------------------------------ > Name: NPDES Response Letter_formal.doc > NPDES_Response Letter formal.doc Type: Microsoft Word Document (application/msword) > Encoding: base64 > Download Status: Not downloaded > with message 1 of 1 9/12/03 11:46 AM Re: McDowell Expansion EA Subject: Re: McDowell Expansion EA Date: Thu, 21 Aug 2003 19:37:25 -0400 From: Jackie Nowell <jackie.nowell@ncmail.net> Organization: NC DENR DWQ To: "Parker, David M. (Dave)" <parkerdm@bv.com> Hello Dave, Just a brief note to let you know I have taken a quick look at the revisions. They look good and appear to have addressed my questions from July 18th, but I do have a comment or two. I am out of the office until Tuesday the 26th and will call you next week when I return. Jackie "Parker, David M. (Dave)" wrote: > Jackie - sorry to be so long in responding to your questions. We are still > trying to work out some issues with Wildlife Resources, but I want to wrap > up the alternatives analysis questions if I can. I am attaching a document > with answers to your questions below. > I would like to. try to discuss this with you once you have had a chance to > review. Please call me when you can. Thanks. > David M. Parker, P.E. > Black & Veatch > 8520 Cliff Cameron Drive, Suite 350 > Charlotte, North Carolina 28269 > Phone: (704) 510-8438 > Fax: (704) 548-8640 > Mobile: (980) 721-9829 > E-mail: ParkerDM@bv. com > -----Original Message----- • From: Jackie Nowell jmailto:jackie.nowell@ncmail.netJ > Sent: Friday, July 18, 2003 3:00 PM > To: Parker, David M. (Dave) > Cc: Dave Goodrich > Subject: Re: McDowell Expansion EA > Hello Dave, Thanks for sending this and I did give this a quick look. It > looks good and I did have a couple of questions that may be clarified in > your final analysis. > In Alternate 5, the expansion with Non discharge spray - you noted that the > "annual operating costs increase by $200,000 over the other alternatives". > However, on the table XX, you show no annual operating cost for that > alternative. Is the $200K included in another cost area? > Also in alternative 5, the cost of the storage ponds is indicated as $28.6M. > This may need to broken down a little more. If 55 acres of land for storage > ponds costs $11M, what does the additional $17M cover? > In alternative 6, the cost of expansion of the McDowell Creek plant is $22M > more that the expansion cost in alternative 5. Why such a large difference > in cost? Is it based solely on N and P removal? This comes into play when > adding the cost of expanding and discharging at McDowell Creek plus the > microfiltration and reuse facilities. The total is $103.8M, which is > comparable to the costs for diversion to the Irwin or Mallard Creek plants. I of 2 9/3/03 2:16 PM Re: McDowell Expansion EA > (We understand that diversion of wasteflow out of the basin is not > recommended by the Stakeholders Group). > Also, please include your source of information, ie for estimate of land > acreage cost, costs for pump stations, piping, etc. > Thanks for the opportunity to review. > "Parker, David M. (Dave) " wrote: > > Jackie - attached is a DRAFT of our present worth analysis write-up > > for the McDowell Expansion EA. We would appreciate your comments on > > this before we finalize this analysis. We will then follow up with a > > formal response and indicate the information will be included in the > > EA. > > <<Summary of Alternatives. doc>> > > Please call or e-mail with any comments. Thanks for your help. > > David M. Parker, P.E. > > Black & Veatch > > 8520 Cliff Cameron Drive, Suite 350 > > Charlotte, North Carolina 28269 > > Phone: (704) 510-8438 > > Fax: (704) 548-8640 > > Mobile: (980) 721-9829 > > E-mail: ParkerDM@bv.com > > ------------------------------------------------------------------------ > > Name: Summary of Alternatives.doc > > Summary of Alternatives.doc Type: Microsoft Word Document > (application/msword) > > Encoding: Dase64 > > Download Status: Not downloaded with > > message > ------------------------------------------------------------------------ > Name: Clarification to Summary of Alternatives.doc > Clarification to Summary of Alternatives.doc Type: Microsoft Word Document (application/msword) > Encoding: base64 > Download Status: Not downloaded with message 2 of 2 9/3/03 2:16 PM i RE: Mcpowell Expansion EA Subject: RE: McDowell Expansion EA Date: Mon, 18 Aug 2003 12:23:39 -0500 From: "Parker, David M. (Dave)" <parkerdm@bv.com> To: Jackie Nowell <jackie.nowell@ncmail.net> CC: Dave Goodrich <Dave.Goodrich@ncmail.net>, "Reinhold, Chris T." <ReinboldCT@bv.com> Jackie - sorry to be so long in responding to your questions. We are still trying to work out some issues with Wildlife Resources, but I want to wrap up the alternatives analysis questions if I can. I am attaching a document with answers to your questions below. I would like to try to discuss this with you once you have had a chance to review. Please call me when you can. Thanks. David M. Parker, P.E. Black & Veatch 8520 Cliff Cameron Drive, Suite 350 Charlotte, North Carolina 28269 Phone: (704) 510-8438 Fax: (704) 548-8640 Mobile: (980) 721-9829 E-mail: ParkerDM@bv.com -----Original Message ----- From: Jackie Nowell[mailto:jackie.nowell@ncmail.net) Sent: Friday, July 18, 2003 3:00 PM To: Parker, David M. jDave) Cc: Dave Goodrich Subject: Re: McDowell Expansion EA Hello Dave, Thanks for sending this and I did give this a quick look. It looks good and I did have a couple of questions that may be clarified in your final analysis. In Alternate 5, the expansion with Non discharge spray - you noted that the "annual operating costs increase by $200,000 over the other alternatives". However, on the table XX, you show no annual operating cost for that alternative. Is the $200K included in another cost area? Also in alternative 5, the cost of the storage ponds is indicated as $28.6M. This may need to broken down a little more. If 55 acres of land for storage ponds costs $11M, what does the additional $17M cover? In alternative 6, the cost of expansion of the McDowell Creek plant is $22M more that the expansion cost in alternative 5. Why such a large difference in cost? Is it based solely on N and P removal? This comes into play when adding the cost of expanding and discharging at McDowell Creek plus the microfiltration and reuse facilities. The total is $103.8M, which is comparable to the costs for diversion to the Irwin or Mallard Creek plants. (We understand that diversion of wasteflow out of the basin is not recommended by the Stakeholders Group). Also, please include your source of information, ie for estimate of land acreage cost, costs for pump stations, piping, etc. Thanks for the opportunity to review. 1 of 2 8/21 /03 8:04 AM RE: McDowell Expansion EA "Parker, David M. (Dave)" wrote: > Jackie - attached is a DRAFT of our present worth analysis write-up > for the McDowell Expansion EA. We would appreciate your comments on > this before we finalize this analysis. We will then follow up with a > formal response and indicate the information will be included in the > EA. > <<Summary of Alternatives. doc>> > Please call or e-mail with any comments. Thanks for your help. > David M. Parker, P.E. > Black & Veatch > 8520 Cliff Cameron Drive, Suite 350 > Charlotte, North Carolina 28269 > Phone: (704) 510-8438 > Fax: (704) 548-8640 > Mobile: (980) 721-9829 > E-mail: ParkerDM@bv. com > > ------------------------------------------------------------------------ > Name: Summary of Alternatives.doc > Summary of Alternatives.doc Type: Microsoft Word Document (application/msword) > Encoding: base64 > Download Status: Not downloaded with > message Name: Clarification to Summary of Alternatives.doc Fj Clarification to Summary of Alternatives.doc Type: Microsoft Word Document (application/msword) Encoding: base64 Download Status: Not downloaded with message 2 of 2 8/21/03 8:04 AM **DRAFT** 8-18-2003 McDowell Creek WWTP Expansion to 12 MGD Present Worth Cost Analysis for the Environmental Assessment Responses to Comments from Jackie Nowell dated July 18. 1. Where is the $200,000 operating cost included for the spray irrigation option? The $200,000 operating cost was included in the annual operating cost in the calculations. However, when the summary table was generated it was inadvertently left out, but the final cost still included it. The table has been changed to reflect a $200,000 operating cost; the corrected table is included below. TABLE XX Present Worth Cost Analysis Summary (All costs in Million $) Total Capital Cost Operating Cost PW Pump Total Annual Total Station & WWTP Capital Operating Operating Cost Alternative Pipelines Expansion Cost Cost Cost PW PW Diversion of Wastewater to Cabarrus County (Rocky River WWTP) 90.3 44.2 134.5 0.14 24.77 159.3 Diversion of Wastewater to CMU - Irwin Creek WWTP 28.8 1 58.0 86.9 0.12 22.32 109.2 Diversion of Wastewater to CMU - Mallard Creek WRF 33.7 44.2 77.9 0.12 22.44 100.3 Small Package Plants na na na na na na No Build na na na na na na Expand McDowell Creek WWTP, Non -Discharge with Spray Irrigation 72.7 44.2 116.9 0.20 23.44 140.4 Expand McDowell Creek WWTP, Discharge to McDowell Creek 0.0 66.3 66.3 0.05 21.54 87.9 Add Membrane Microfiltration to McDowell Creek WWTP 0.0 4.5 4.5 0.24 3.03 74 Add Reuse Facilities to McDowell Creek WWTP 7.8 0.0 7.8 0.04 0.52 8.4 *Note: Bold Text indicates selected alternatives. £,14 � ` 2. The cost of the storage pond is $28.6 Million, what does this cover? As we indicated, approximately 1,800 acres of land would be required for spray irrigation, with a total estimated cost of $36 million. We have not included any additional land acquisition for storage ponds, because of our assumption that some portions of the land to be purchased would not be well suited for spray irrigation but could be used for holding ponds. The $28.6 Million cost for the storage ponds is based on constructing six, 30 million gallon ponds with associated facilities, assuming these ponds would be located at multiple sites along with spray irrigation sites. Cost per site would be approximately $4.8 million. Costs for each pond include clearing, grading, earthwork, concrete lining for ponds, irrigation system, pumping equipment, and related items. 3. The cost of expanding the McDowell plant is $22 Million different between alternatives 5 and 6, is this because of the difference in the Nitrogen and Phosphorus limits? You may note that the cost for expanding the various wastewater treatment plants varies. The costs for expanding the Mallard Creek and Rocky River plants,. and for expanding the McDowell Creek plant for spray irrigation, ($44.2 million) assumes comparable treatment with no nutrient limits imposed. The costs for expanding.the Irwin Creek plant ($58.0 million) assumes a higher level of treatment to include phosphorus limits. The costs for expanding the McDowell Creek plant ($66.3 million) assumes that nitrogen and phosphorus limits would apply, with further increased costs due to extra measures for operational flexibility, reliability, and redundancy that are proposed. These extra measures are to assure protection of McDowell Creek and Mountain Island Lake, and to as compliance with the local ordinance of no increase in pollutant load. 4. The cost of the McDowell plant with membrane filtration and reuse is more than the cost to simply upgrade the Mallard plant. Please note the statement in the General Notes following the table of costs that says "The alternative for Reuse Facilities is not a stand-alone option for treating and disposing of the wastewater. Reuse is an option considered for inclusion in the overall project, and could be a component of any of the considered alternatives." This statement should have also included the membrane filtration equipment. This equipment is being provided for two purposes, to serve the reuse system and to improve the effluent to the creek. However, if reuse was not included as a selected option in the proposed expansion, the membrane equipment also would likely not be included. Therefore, a fair comparison should not include the cost of membrane filtration or reuse. The present worth cost comparison for expanding McDowell vs. expanding Mallard is $87.9 million vs. $100.3 million, a difference of 14%. S. Please include references for land acreage costs, pumping station costs, piping, etc. Land Acquisition Costs: The public records indicate that land in the area costs on average $20,000 an acre. Therefore, the average cost of $20,000 per acre was used since over 1,800 acres would need to be purchased. 1800 acres at $20,000 per acre totals the listed $36 Million. Pumping Station and Pipeline Costs: The pump station and pipeline costs were derived from actual construction costs for projects based on records compiled over the past 5 years. The costs are not job specific but are appropriate for the Charlotte region. Re: McDowell Expansion EA Subject: Re: McDowell Expansion EA Date: Fri, 18 Jul 2003 15:00:10 -0400 From: Jackie Nowell <jackie.nowell@ncmail.net> Organization: NC DENR DWQ To: "Parker, David M. (Dave)" <parkerdm@bv.com> CC: Dave Goodrich <Dave.Goodrich@ncmail.net> Hello Dave, Thanks for sending this and I did give this a quick look. It looks good and I did have a couple of questions that may be clarified in your final analysis. In Alternate 5, the expansion with Non discharge spray - you noted that the "annual operating costs increase by $200,000 over the other alternatives". However, on the table XX, you show no annual operating cost for that alternative. Is the $200K included in another cost area? Also in alternative 5, the cost of the storage ponds is indicated as $28.6M. This may need to broken down a little more. If 55 acres of land for storage ponds costs $11M, what does the additional $17M cover? In alternative 6, the cost of expansion of the McDowell Creek plant is $22M more that the expansion cost in alternative 5. Why such a large difference in cost? Is it based solely on N and P removal? This comes into play when adding the cost of expanding and discharging at McDowell Creek plus the microfiltration and reuse facilities. The total is $103.8M, which is comparable to the costs for diversion to the Irwin or Mallard Creek plants. (We understand that diversion of wasteflow out of the basin is not recommended by the Stakeholders Group). Also, please include your source of information, ie for estimate of land acreage cost, costs for pump stations, piping, etc. Thanks for the opportunity to review. "Parker, David M. (Dave)" wrote: > Jackie - attached is a DRAFT of our present worth analysis write-up for the > McDowell Expansion EA. We would appreciate your comments on this before we > finalize this analysis. We will then follow up with a formal response and > indicate the information will be included in the EA. > <<Summary of Alternatives.doc>> > Please call or e-mail with any comments. Thanks for your help. > David M. Parker, P. E. > Black & Veatch > 8520 Cliff Cameron Drive, Suite 350 > Charlotte, North Carolina 28269 > Phone: (704) 510-8438 > Fax: (704) 548-8640 > Mobile: (980) 721-9829 1 of 2 7/30/03 10:29 AM **DRAFT** 7-15-2003 McDowell Creek WWTP Expansion to 12 MGD Present Worth Cost Analysis for the Environmental Assessment A present worth analysis was conducted to compare the projected capital and operating costs of the different alternatives. A summary of the costs is included in Table XX. General notes regarding the cost analysis, and specific information on the items included in each alternative is included below. Table XX Present Worth Cost Analysis Summary (All costs in Million $) Total Ca ital Cost Operating Cost PW Pumpr44.2 Total Annual Station& Capital Operating Operating Total Alternative Pipelines Cost Cost Cost PW Cost PW Diversion of Wastewater to Cabarrus County (Rocky River 15 WWTP) 90.3134.5 0.14 24.77 159.3 Diversion of Wastewater to -- CMU - Irwin Creek WWTP 28.8 58.0 1 86.9 0.12 22.32 109.2 Diversion of Wastewater to t;, CMU - Mallard Creek WRF 33.7 44.2 77.9 0.12 1 22.44 100.3 Small Package Plants na na na na na na No Build na na na na na na Expand McDowell Creek WWTP, Non -Discharge with Spray Irrigation 72.7 44.2 116.9 (0.00 1 23.44 140.4 Expand McDowell Creek WWTP, Discharge to McDowell Creek 0.0 66.3 66.3 0.05 21.54 87.9 Add Membrane -- Microfiltration to McDowell Creek WWTP 0.0 4.5 4.5 0. F 3.03 7.5 Add Reuse Facilities to McDowell Creek WWTP 1 7.8 0.0 7.8 0.04 0.52 8.4 _ Notes: Bold Text indicates selected alternatives General Notes: ■ Average Annual Design Flow = 6.0 mgd • Power cost = $0.05/kw-hr • Present worth analysis based on 20-yr period and 5% annual interest rate. %1� ■ The alternative for Reuse Facilities is not a stand-alone option for treating and disposing of the wastewater. Reuse is an option considered for inclusion in the overall project, and could be a component of any of the considered alternatives. • Capital and operating costs may not be all inclusive, but are consistent among alternatives and are a valid representation of costs for comparison between **DRAFT** 7-15-2003 alternatives. Costs include land and/or easement acquisition, labor, equipment, installation, and engineering, as appropriate. 1. Divert Raw Wastewater to Cabarrus County, Rocky River Regional Wastewater Treatment Plant, for treatment • Pump station to pump an average of 6 mgd from McDowell Creek WWTP to the Rocky River, and a second pump station near the confluence of Coddle Creek to reach the Rocky River Regional WWTP. ■ Approximately 53,000 feet of 36 inch force main for the first lift station, 25,000 feet of 36 inch force main for the second lift station, 25,000 feet of 42 inch gravity sewer, and 125,000 feet of 48 inch gravity sewer are required. ■ A 6 mgd expansion of the wastewater treatment plant would be required. Costs for this expansion include treatment basins, related equipment including pumping stations, blower buildings, solids handling facilities, electrical work, and instrumentation. ■ Operating costs for the pumping stations includes power costs to pump an average of 6 mgd continuously. ■ Operating costs for the wastewater treatment plant expansion includes labor, power, chemicals, and administrative costs, plus a surcharge for probable fee from the operating utility to CMU to treat this waste. ■ Diversion of this flow to the Mallard Creek WRF would require an interbasin transfer, which would require extensive permitting and approvals. 2. Divert Raw Wastewater to CMU Irwin Creek WWTP for Treatment ■ Pump station to pump an average of 6 mgd past the Long Creek basin to the Stewart Creek basin. ■ Approximately 74,000 feet of 36-inch force main and 57,000 feet of 36-inch gravity sewer are required. ■ A 6 mgd expansion of the Irwin Creek WWTP would be required. Costs for this expansion would include treatment basins (including phosphorus removal), related equipment including pumping stations, blowers, solids handling facilities, electrical work, and instrumentation. ■ Operating costs for the pumping stations includes power costs to pump an average of 6 mgd continuously. ■ Operating costs for the wastewater treatment plant expansion includes labor, power, chemicals, and administrative costs. ■ Alternatives to divert wastewater to either the CMU Sugar Creek or McAlpine Creek WWTPs would include all of the above, plus additional gravity sewer lines. Thus the capital and present worth cost would increase further over the Irwin Creek alternative. 3. Divert Raw Wastewater to the CMU Mallard Creek WWTP ■ Pump station to pump an average of 6 mgd from the McDowell Creek basin to the Mallard Creek basin. ■ Approximately 57,000 feet of 36 inch diameter force main and 49,000 feet of 36- inch gravity sewer is required. ■ A 6 mgd expansion of the wastewater treatment plant would be required. Costs for this expansion include treatment basins, related equipment including pumping stations, blower buildings, solids handling facilities, electrical work, and instrumentation. Operating costs for the pumping stations includes power costs to pump an average of 6 mgd continuously. **DRAFT** 7-15-2003 ■ A 6 mgd expansion of the wastewater treatment plant would be required. Costs for this expansion include treatment basins, related equipment including pumping stations, blower buildings, solids handling facilities, electrical work, and instrumentation. ■ Operating costs for the pumping stations includes power costs to pump an average of 6 mgd continuously. ■ Operating costs for the wastewater treatment plant expansion includes labor, power, chemicals, and administrative costs. ■ Diversion of this flow to the Mallard Creek WRF would require an interbasin transfer, which would require extensive permitting and approvals. 4. Small Package Plants ■ Because small package plants are prohibited by local regulations, this alternative was eliminated from consideration. 5. No Build ■ The no -build option has a capital cost of $0. However, the economic cost to the community would be very significant. 6. Expand the McDowell Creek WWTP with Non -Discharge Spray Irrigation as the means for Disposal ■ Approximately 1,800 acres of land will be required for spray irrigation, or approximately 3 square miles. No single site or contiguous sites are available. Analysis was performed assuming multiple sites would be purchased to accommodate this requirement. However, this amount of land would not be attainable. ■ Land cost is estimated at $20,000 per acre, $36 Million total. ■ 30 days of storage is required at irrigation sites, 180 million gallons total. At 10 feet average depth, this would require a total of 55 acres of storage ponds. Estimated capital cost of storage ponds is approximately $28.6 million. ■ Approximately 39,000 feet of 24-inch diameter force main would be required to pump the treated wastewater through the main part of the basin along McDowell Creek. Additional piping would be required to reach individual sites along this force main. ■ 2V�Kwell emd pump station was assumed for pumping the treated wastewater from Creek WWTP. Average pumping of 6 mgd was used for the operating costs. ■ The annual operating costs increase by $200,000 over the other alternatives for man -power associated with irrigation system operation, maintenance, analytical testing, and record keeping. ■ A 6 mgd expansion of the wastewater treatment plant would be required. Costs for this expansion include treatment basins, related equipment including pumping stations, blower buildings, solids handling facilities, electrical work, and instrumentation. ■ Operating costs for the pumping stations includes power costs to pump an average of 6 mgd continuously. **DRAFT** 7-15-2003 ■ Operating costs for the wastewater treatment plant expansion includes labor, power, chemicals, and administrative costs. 7. Expand the McDowell Creek WWTP with a Discharge Permitted to the Creek ■ A b mgd expansion of the wastewater treatment plant would be required. Costs for this expansion include treatment basins (including nitrogen and phosphorus removal), related equipment including pumping stations, blower buildings, solids handling facilities, electrical work, and instrumentation. ■ Operating costs for the wastewater treatment plant expansion includes labor, power, chemicals, and administrative costs. 8. Add Membrane Microfiltration to the McDowell Creek WWTP ■ Microfiltration will improve the treated wastewater quality for either discharge to McDowell Creek, or for reuse applications. ■ Capital costs include membrane microfiltration modules, feed pumps and backwash pumps, chemical cleaning equipment, and related facilities, electrical work, and instrumentation. ■ Operating costs include power usage for pumping through membranes, chemicals for cleaning, and waste disposal costs. 9. Add Reuse Facilities to the McDowell Creek WWTP Pump station to pump an average of 3 mgd from the McDowell Creek WWTP to the central part of the basin. Approximately 39,000 feet of I8-inch and 24-inch diameter force main, plus an elevated storage tank, were assumed. Operating costs include power costs to pump an average of 2 mgd continuously, plus chemical costs and labor for administration of these facilities. Ae.,AQ4 64cl 914- 14 6S __Ucr�u�,e�zw _ ��✓_�iue s - - - -- -Zoe tie /41 ��� � � �,.�,=✓mil �, s� . �( ���,�as.� IN uaw U41, 6611h ---1 4et 1001- ....................................... flu 94414� �- -- f/SMhry{ N "L6Z•q,s Review of Black & Veatch response letter to my may 23, 2003 memo on EA for McDowell Creek WWTP #1 - Will clarify that the revised EA is to expand the McDowell Creek WWTP to 12 MGD not 15 MGD. #2 - Flow justification for future wastewater expansiions. Inidcated that they have perfromerd flow prijections as indicated in Exhibiti 7. Orignally proepared as part of the McDowell Creek Brainage Basin Flow Study. Excerpt from study to be added to the EA: Metered water sales expamined a 90 percernt reutryn of metered water to the sanitary sewer estimated and resulting in a ww production of 103 gpcd for the population equivalent. If 103 gpcd — Also included a Table of McDowell Creek Basin Flow Projection Factors 2000 — Total population —36476 2000 population reduced to 29476 (-7000 people that will be removed from service area in 2003-04. However this the first time that this population number (36476) appears. Not found in EA. Map Exhibit 6B in the appendix, shows that the area to be removed from the service area, it is assumed that the population in these area was included in the 29476. If 7000 are to be removed, shouldn't the poputlation, go down to 22,476. ? Is there an error in the EA when it states that the currnet population in the McDowell Creek Basin is established as 29476 people and not th e36476 shown in the EA. Comparison of Pop. Projections for 1995 to 2025 Year 2010 Projection 1 37868 Projection 2 53344 Projection 3 61876 Table 7 72505 Year 2020 Projection 1 52951 Projection 2 77212 Projection 3 94276 Table 7 111500 103 gpcd * 72505 persons = 7,468,015 gallons — 7.5 MGD 103 gpcd * 111500 persons = 11484500 gallons — 11.5 MGD The request for 12 MGD seems to be justified with the use of 103 gpcd. Be sure to provide explanation of abbreviations used such as ADDF ? ADF? execution of flow 1 and flow 2 routines? DWQ currently only requires a 20 year projection for wastewater expansions, the inclusion of data for 2050 is not necessary at this time. Any projections or predictions for these dates are extremely speculative. Land Use Table 8 - Total acreage does not total 27908 acres. I get 27959 acres; a difference of 51 acres. * * Single family 20284 table 8 Single faimily 4236 table 9 Difference — 16048 acres Vacant and Uncoded land uses are removed from Table 9. Total acres in Table 8 — 2249 Single family difference + vacant and uncoded = 18297 acres Table 9 new uses of historic, public preserves, approved dev, and owner development potential = 18246 acres Difference 18297 —18246 = 51 acres * * Where is Table 10 acreage of environmentally sensitive land included in the land use table for MCDowwell Creek basin? If not included does this change the land use acreage from 27959, or 27908 to over 30000 acres. Should it be subtracted? The inclusion of this land use information is not clear. Cost of alternatives Phase "ultimately up to 18 MGD would have to be diverted. If this phase is included, it suggests that intimates that McDowell Creek basin if expansion to 12 MGD is allowed would eventually expand to 30 MGD. Using the highest population o 163942 predicted_ in 2050 (which we have already indicated is extremely speculative. Using 103 gpcd, Diversion to Cabarrus County - $54 - $60M Diversion to other CMU WWTPs - $50 —60 M for 6 MGD of capacity Small Package Plants — prohibited by watershed ordinances Expansion of existing plant - includes expansion to 15 MGD - $54 M for additional 6 MGD of capacity c Cost of 3 MGD reuse pumping station, 39000 feet of piping - $5.6 M Membrane filtration- included in the expansion of existing plant no cost included P. 4 and p.5 of the EA include proposed improvements and components for 6.6 to 9 MGD, and 9 to 12 MGD. The costs for each of these components would have to be included in an EAA submitted to DWQ. From the costs provided, all the alternatives are comparable in price, with other factors making them undesirable to CMU. Why not divert to other WWTPs if it going to cost the same amount as expanding at the existing site. B&V is going to have to provide more info on the costs of alternatives. The estimations provided are really not adequate, they are too general and do not specifically tell how the cost was determined. If an individual EAA was submitted to DWQ with these totals alone, more specific costs telling exactly what would be paid for would have to be included. Called Dave Parker, and told him more information would probably be needed. Specific costs for components. If already working on for permit application, please submitt that with EA information. -1-/ biv, CW;w vs ro, ovArrce nit a 14C7- w Li u t, L�i1.6+tJ NI�+V Div, /dc-z,! l�z �,✓af � C,ttJ �„� C'iislC, — 99/C A" Ms,� 5-71< aG ,� .w tdre✓ �fc roa �� LO% Af Anyfir-- S�K 76 Id - a "OW4 t( SL�I/\ // l — /�ii14 Al ow a/ el w"krl ? ! i `ri w s /hrrrr T"' UiS osa' /600m,,Fs 42 /£. �t,� .r t ✓ /�/r 7r w✓ 3 S �s rti��w Lr�d c,yr eat, @ o/ovd �.✓c 3GM �ik,l 3� d J/'^' C� �//r rfis.- !r%! .S'.s'a.c✓cr /aK.� `�// �z e. 6 i 7- a C£ M.�-j 31 X Z Y , rJ -�/ ov ti s �Lo� r�•iN.. ✓cJ _ e,i //r ,,af c—+ i E— Vn V lun-18-03 20:57 From -Black & Veatch 704 5488640 T-414 P.001 F-186 BLACK & VEATCH 8520 Cliff Cameron Drive, Suite 350, Charlotte, North Carolina 28269 Phone (704) 548-8461 - Fax (704) 548-8640 FAX TRANSMITTAL MEMORANDUM No. of Pages: ____..-„7................. (including cover) To:.... Mi-.. JaH c m e� ......! once ��....... L)�, FaxNo.: ------ ................................................ . From: .....�/�!1.�...... .��r.:�'...................... Date: ............. .g'............... B&V Project:.- 705,E„2oC. B&V File: 4Subject:.... NeDewell...._.�2%....WW7P.'...�!�.....�.�.C4�rr.�....I.:.e.7.1.�:....................... ....................................................................................................................................................................... ........... �....._�......�.�{:.�.P-L....L-........ t+�-e...._�y..._.,,r!__ ..... . All ...... &� ....... rK. . . .................................................................................. o ............... o ................... _.................................................................................................................................................................... ELC_.... ............ .P4 ..... sra.-.as3.g................. ... 41. " ... I * i'5' .* " * " * " * * ... .... *"'* ... ** ......... * ......... ...... * ... * .... **"* ... * .... ..........................................................././L.........(././ ..._ ..............r....................................................................... ........................................................ .................. ...................................................................... _....................... ................................................� 1...'.....s...----.............................. ........ij .:v,... .!... -- r%_ ........ .............................................................. ......................... .... o`'�..................... ................................................... s£�:..............---................................-----......------------------------......... cc: Jun-18-03 20:57 From —Black & Veatch 704 5488640 T-414 P.002/007 F-186 8520 Cliff Cameron Drive Suite 350 Chadotte, North Carolina 28269-0019 USA Tel: (704) 548-8461 Fax: (704) 548-8640 RIO BLACK & VEATCH Charlotte Mecklenburg Utilities McDowell Creek WWTP Expansion to 12 mgd Jacquelyn M. Nowell N.C. Division of Water Quality NPDES Unit — Point Source Branch 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Dear Ms. Nowell: Black & Veatch International Company B&V Project 97057.200 B&V File F June 18, 2003 Subject: Environmental Assessment McDowell Creek WWTP Mecklenburg County DWQ #13203 NPDES Permit No. NCO036277 This letter is in response to comments on the subject Environmental Assessment, transmitted by you to Mr. Alex Marks on April 21, 2003. We appreciate your input to this project. Following are responses and clarifications to some of the statements and comments from your letter: 1. The first paragraph of your memo states that the NPDES Unit recommends a FONSI (Finding of No Significant Impact) be issued only for waste flow up to 12 mgd. We understand and accept this, and will clarify in the revised EA that the current project is to expand the McDowell Creek WWTP to 12 mgd, not 15 mgd. 2. Also in the first paragraph of your memo, it is recommended that concrete flow justification be provided for future wastewater expansions. We have performed flow projections for this project, as indicated in Exhibit 7 of the EA. These flow projections were originally prepared as part of the McDowell Creek Drainage Basin Flow Study (Black & Veatch, June 2002). building a world of ditlerencelm Jun-18-03 20:57 From -Black & Veatch e 704 5488640 T-414 P.003/007 F-186 Ms. Jacquelyn Nowell Page 2 B&V Project 97057.200 June 18, 2003 Following is an excerpt from the referenced flow study. This information will be added to the EA in Section II1, Part C. "Existing metered water sales were examined in the planning and land use portion of the study. A 90 percent return of metered water to the sanitary sewer was estimated resulting in a_ er_production_of I h population equivalent. Previous flow monitoring conducted in 1995 was used to develop the rate of infiltration (54 gpad) and the inflow coefficient "K" (0.0075). Since more watertight materials are utilized to construct the present and future collection system, a lower "K" value of 0.0040 was used for projecting the rate of inflow from future development. Developed acreage across the basin is basis for the infiltration and inflow extrapolations. Time of concentration and the diurnal peaks are taken from the execution of Flow 1 and Flow 2 routines within the Black & Veatch Sanitary Sewer Management System (SSMS) database developed for the McDowell Creek basin. Population, water de d, and wastewater production estimates are used to develop the future ADDF. The summary of key projection factors and the wastewater flows projected for design years are shown in the tables below." TABLE McDowell Creek Basin Flow Pro'ection Factors Year Total Population 2000 Population Cumulative Growth Population 2000 Acres Cumulative Growth Acres Total Acres 2000 36,476 36,476 0 8,852 0 8,852 2010 729505 29,476 43,029 7,352 6,864 14,216 2020 111,500 29,476 82,024 7,352 11,231 18,583 -63;942� —29;74?l�6— �7;33 1 27 22;579 Jun 98-03 20:57 From -Black & Veatch a • 704 5488640 T-414 P-004/007 F-186 Ms. Jacquelyn Nowell Page 3 B&V Project 97057.200 June 18, 2003 TABLE McDowell Creek Basin Flow Projections Year ADF mgd ADF gped Peak Hour mgd Peak Hr/ADF Peak Month mgd Peak Month gpcd Peak Day an d Peak Day gpcd 2000 4.49 123.2 28.8 6.4 5.39 148 9.0 247 2010 8.31 114.6 36.9 4.4 9.97 138 16.6 229 2020 12.42 111.4 45.4 3.7 14.90 134 24.8 222 MO-1 i 7. 1 55:0 — —3:1— 21.4 --�-31 --.3-5�.8_ --_21_8-. 3. In the second paragraph it is recommended that all the capital costs of engineering alternative analyses in the EA be included for comparison. Costs for the proposed reuse portion of the expansion were requested, and consideration of land based disposal options were requested in the alternatives. We will include the requested information in the Alternatives Analysis section (Section IV) of the EA as follows: A. Stakeholders Group: "The alternatives presented to the stakeholders group are discussed below. It is worth noting that, while some general cost evaluation information was presented, the stakeholders' final recommendations were based on the alternatives that were deemed to best meet the community's needs independent of the cost differences. Therefore, the costs for the different alternatives were not developed in great detail." B. Diversion of Wastewater to Cabarrus County: "As an alternative-to-treat-th increasing flows in the McDowell Creek basin, 6 mgd of wastewater flo or this project, and ultimately up to 18 mgd, would have to be diverted�A new "--inter-ceptor-sewer-pipeline and pumping station would be required to divert the flow to the Rocky River facility. Easements would need to be acquired for the pipeline. This alternative would also likgly m ur re an expansion of the Rocky River plant, utilizing conventional treatment technology. For 6 mgd of additional treatment capacity, the capital cost for this alternative is estimated to be in the range of $54 to $60 million." C. Diversion to Other CMU WWTPs: "As with alternative B above, 6 mgd of wastewater flow for this project, and ultimately up to 18 mgd, would have to Jun;18-03 20:58 From -Black & !Veatch 704 5488640 T-414 P.005/007 F-186 Ms. Jacquelyn Nowell Page 4 B&V Project 97057.200 June 18, 2003 be diverted. Pipeline and pumping station improvements, and easement acquisition for these improvements, would also be required. And this alternative would also require an expansion of one of these other CMU facilities, utilizing conventional treatment and possibly nutrient removal as well. The capital costs for this alternative are estimated to range from 50 to $60 million for 6 mgd pLcapac44 D. Small Package Plants: "Because small package plants are prohibited by local regulations, this alternative was eliminated from consideration. As a result, no costs were developed." E. No Build: "The no -build option has a capital cost of $0. However, the economic cost to the community would be very significant. F. Expand the McDowell Creek WWTP: "Expanding the McDowell Creek WWTP at the current site will require advanced water technologies to protect water quality in McDowell Creek and Mountain Island Lake. The advanced technology will include 5-stage biological nutrient removal facilities, chemical feed systems for back-up or supplemental nutrient removal, storm flow equalization basins, and an even greater degree of control, reliability and redundancy features than otherwise provided. With these provisions, the level of treatment will be greater than that currently provided at this facility, and will also be greater than that which would be required for any of the other alternatives discussed above. However, the added expense in the other alternatives of construction pumping stations and pipelines to divert a significant amount of flow out of the basin will not be needed. The capital cost of increasing the c�apac_ity at t_I�e current te is at $54 million for an additional 6 mgd of capacity. �-' Another alternative associated with expanding the existing plant is to provide reuse pumping capability to allow treated effluent, or reclaimed water, to be pumped to irrigation customers within the basin. Implementing this alternative would complement the advanced treatment provided, as it is necessary to maintain a high quality effluent in order to reuse this water as described. The capital cost for a 3.0 mgd reuse pumping station, and an estimated 391,000 feet of piping, is estimated to be approximately $5.6 million. Along with the new advanced treatment facilities, an additional treatment process of membrane filtration was considered. Membrane filtration, would Jun-H-03 20:58 From -Black & Veatch 4. 704 5488640 T-414 P.006/007 F-186 Ms. Jacquelyn Nowell Page 5 B&V Project 97057.200 June 18, 2003 provide solids removal for particles 0.1 micron and larger. Providing this high level of solids removal would help assure that pollutants associated with the solids, including BOD, phosphorus, nitrogen, particulates, and fecal coliforms, will be removed with the solids. Membrane filtration facilities for 3.0 million gallons per day may be used, to provide a consistent high quality effluent for the reclaimed water. Any excess membrane filtered effluent could be blended with the effluent from the advanced treatment process facilities described above, to further improve the quality of the effluent discharged to McDowell Creek. A final alternative related to expanding the existing plant is for an alternate disposal option in lieu of discharging to McDowell Creek. However, a non - discharge option would require dedicated land for spray irrigation/land application to dispose of the water. This alternative was not considered because the. available land for disposal of b mgd or more of effluent is not available on site or within the vicinity of the site." "G. Recommended Alternatives: The recommended alternatives are to expand the existing plant with the necessary advanced treatment, provide reuse facilities for pumping reclaimed water, and provide membrane filtration to serve the reclaimed water system and to blend the remainder with the plant effluent." We hope these responses are adequate to address your comments. We appreciate your input to this project, and hope to complete it in such a way as to mitigate any environmental impacts to the maximum extent practicable. Very truly yours, BL CK & VEATCH 1: . F,- J>,_ , - David M. Parker, P.E. Project Manager Jun%118-03 20:58 From -Black & !Veatch s r � I Ms. Jacquelyn Nowell dp cc: Barry Gullet, CMU Jackie Jarrell, CMU Torn Howard, CMU Mary Bonislawsky, B&V Brent Reuss, B&V Alex Marks, NCDWQ 704 5488640 T-414 P.007/007 F-186 Page b B&V Project 97057.200 June 18, 2003 00 BLACK & VEATCH 8520 Cliff Cameron Drive Suite 350 Charlotte, North Carolina 28269-0019 USA Tel: (704) 548-8461 Fax: (704) 548-8640 Charlotte Mecklenburg Utilities McDowell Creek Wastewater Treatment Plant Expansion to 12 mgd Mr. B. Keith Overcash, P.E. Director North Carolina Division of Air Quality 1641 Mail Service Center Raleigh, North Carolina 27699-1641 Dear Mr. Overcash: Black & Veatch International Company B&V Project 97057.200 B&V File F June 19, 2003 Subject: Environmental Assessment McDowell Creek WWTP Mecklenburg County State Clearinghouse Project No. 1228 This letter is in response to comments on the subject Environmental Assessment, transmitted by you to Melba McGee on April 15, 2003. We appreciate your input to this project. Following are responses and clarifications to some of the -statements and comments from your letter: 1. It was mentioned that if emergency generators or peak shaving generators are to be installed, then an air permit may be required. Black & Veatch concurs and an air permit application is in the preparation process. No generators will be constructed or operated prior to receiving an air permit from the Mecklenburg County Department of Environmental Protection. ?. It was also mentioned that contractors constructing the components of the wastewater system should take care to comply with open burning provisions during land clearing. We would like to clarify this concern by stating that there will be no open burning allowed. building s World of difference- N.C. Division of Air Quality Mr. B. Keith Overcash, P. E., Director Page 2 B&V Project 97057.200 June 19, 2003 We hope these responses are adequate to address your comments. We appreciate your input to this project, and hope to complete it in such a way as to mitigate any environmental impacts to the maximum extent practicable. Very truly yours, BLACK & VEATCH 4 ieyw-- David M. Parker, P.E. Project Manager cc: Barry Gullet, CMU Tom Howard, CMU Jackie Jarrell, CMU Mary Bonislawsky, B&V Alex Marks, NCDWQ Brent Reuss, B&V 8520 Cliff Cameron Drive Suite 350 Charlotte, Nonh Carolina 28269-0019 USA Tel: (704) 5484461 Fax:(704) 548.8640 0m BLACK & VEATCH Black & Veatch International Company Charlotte Mecklenburg Utilities B&V Project 97057.200 McDowell Creek WWTP B&V File F Expansion to 12 mgd June 18, 2003 Jacquelyn M. Nowell N.C. Division of Water Quality �'L, JUN 2 0 2003 - NPDES Unit — Point Source Branch 1617 Mail Service Center Raleigh, North Carolina 27699-1617--- Subject: Environmental Assessment McDowell Creek WWTP Mecklenburg County DWQ #13203 NPDES Permit No. NCO036277 Dear Ms. Nowell: This letter is in response to comments on the subject Environmental Assessment, transmitted by you to Mr. Alex Marks on April 21, 2003. We appreciate your input to this project. Following are responses and clarifications to some of the statements and comments from your letter: The first paragraph of your memo states that the NPDES Unit recommends a FONSI (Finding of No Significant Impact) be issued only for waste flow up to 12 mgd. We understand and accept this, and will clarify in the revised EA that the current project is to expand the McDowell Creek WWTP to 12 mgd, not 15 mgd. 2. Also in the first paragraph of your memo, it is recommended that concrete flow justification be provided for future wastewater expansions. We have performed flow projections for this project, as indicated in Exhibit 7 of the EA. These flow projections were originally prepared as part of the McDowell Creek Drainage Basin Flow Study (Black & Veatch, June 2002). building a world of difference- Ms. Jacquelyn Nowell Page 2 B&V Project 97057.200 June 18, 2003 Following is an excerpt from the referenced flow study. This information will be added to the EA in Section III, Part C. "Existing metered water sales were examined in the planning and land use portion of the study. A 90 percent return of metered water to the sanitary sewer was estimated resulting in a wastewater production of 103 gpcd for the population equivalent. Previous flow monitoring conducted in 1995 was used to develop the rate of infiltration (54 gpad) and the inflow coefficient "K" (0.0075). Since more watertight materials are utilized to construct the present and future collection system, a lower "K" value of 0.0040 was used for projecting the rate of inflow from future development. Developed acreage across the basin is basis for the infiltration and inflow extrapolations. Time of concentration and the diurnal peaks are taken from the execution of Flow I and Flow 2 routines within the Black & Veatch Sanitary Sewer Management System (SSMS) database developed for the McDowell Creek basin. Population, water demand, and wastewater production estimates are used to develop the future ADDF. The summary of key projection factors and the wastewater flows projected for design years are shown in the tables below." TABLE McDowell Creek Basin Flow Pro'ection Factors Year Total Population 2000 Population Cumulative Growth Population 2000 Acres Cumulative Growth Acres Total Acres 2000 36,476 36,476 0 8,852 0 8,852 2010 72,505 29,476 43,029 7,352 6,864 14,216 2020 111,500 29,476 82,024 7,352 11,231 18,583 2050 163,942 29,476 134,466 7,352 15,227 22,579 Ms. Jacquelyn Nowell Page 3 B&V Project 97057.200 June 18, 2003 TABLE McDowell Creek Basin Flow Projections Year ADF mgd ADF gpcd Peak Hour mgd Peak Hr/ADF Peak Month mgd Peak Month gpcd Peak Day mgd Peak Day gpcd 2000 4.49 123.2 28.8 6.4 5.39 148 9.0 247 2010 8.31 114.6 36.9 4.4 9.97 138 16.6 229 2020 12.42 111.4 45.4 3.7 14.90 134 24.8 222 2050 17.89 109.1 55.0 3.1 21.47 131 35.8 218 3. In the second paragraph it is recommended that all the capital costs of engineering alternative analyses in the EA be included for comparison. Costs for the proposed reuse portion of the expansion were requested, and consideration of land based disposal options were requested in the alternatives. We will include the requested information in the Alternatives Analysis section (Section IV) of the EA as follows: A. Stakeholders Group: "The alternatives presented to the stakeholders group are discussed below. It is worth noting that, while some general cost evaluation information was presented, the stakeholders' final recommendations were based on the alternatives that were deemed to best meet the community's needs independent of the cost differences. Therefore, the costs for the different alternatives were not developed in great detail." B. Diversion of Wastewater to Cabarrus County: "As an alternative to treat the increasing flows in the McDowell Creek basin, 6 mgd of wastewater flow for this project, and ultimately up to 18 mgd, would have to be diverted. A new interceptor sewer pipeline and pumping station would be required to divert the flow to the Rocky River facility. Easements would need to be acquired for the pipeline. This alternative would also likely require an expansion of the Rocky River plant, utilizing conventional treatment technology. For 6 mgd of additional treatment capacity, the capital cost for this alternative is estimated to be in the range of $54 to $60 million." C. Diversion to Other CMU WWTPs: "As with alternative B above, 6 mgd of wastewater flow for this project, and ultimately up to 18 mgd, would have to Ms. Jacquelyn Nowell Page 4 B&V Project 97057.200 June 18, 2003 be diverted. Pipeline and pumping station improvements, and easement acquisition for these improvements, would also be required. And this alternative would also require an expansion of one of these other CMU facilities, utilizing conventional treatment and possibly nutrient removal as well. The capital costs for this alternative are estimated to range from $50 to $60 million for 6 mgd of capacity." D. Small Package Plants: "Because small package plants are prohibited by local regulations, this alternative was eliminated from consideration. As a result, no costs were developed." E. No Build: "The no -build option has a capital cost of $0. However, the economic cost to the community would be very significant. F. Expand the McDowell Creek WWTP: "Expanding the McDowell Creek WWTP at the current site will require advanced water technologies to protect water quality in McDowell Creek and Mountain Island Lake. The advanced technology will include 5-stage biological nutrient removal facilities, chemical feed systems for back-up or supplemental nutrient removal, storm flow equalization basins, and an even greater degree of control, reliability and redundancy features than otherwise provided. With these provisions, the level of treatment will be greater than that currently provided at this facility, and will also be greater than that which would be required for any of the other alternatives discussed above. However, the added expense in the other alternatives of construction pumping stations and pipelines to divert a significant amount of flow out of the basin will not be needed. The capital cost of increasing the capacity at the current site is estimated at $54 million for an additional 6 mgd of capacity. Another alternative associated with expanding the existing plant is to provide reuse pumping capability to allow treated effluent, or reclaimed water, to be pumped to irrigation customers within the basin. Implementing this alternative would complement the advanced treatment provided, as it is necessary to maintain a high quality effluent in order to reuse this water as described. The capital cost for a 3.0 mgd reuse pumping station, and an estimated 39,000 feet of piping, is estimated to be approximately $5.6 million. Along with the new advanced treatment facilities, an additional treatment process of membrane filtration was considered. Membrane filtration, would Ms. Jacquelyn Nowell Page 5 B&V Project 97057.200 June 18, 2003 provide solids removal for particles 0.1 micron and larger. Providing this high level of solids removal would help assure that pollutants associated with the solids, including BOD, phosphorus, nitrogen, particulates, and fecal coliforms, will be removed with the solids. Membrane filtration facilities for 3.0 million gallons per day may be used, to provide a consistent high quality effluent for the reclaimed water. Any excess membrane filtered effluent could be blended with the effluent from the advanced treatment process facilities described above, to further improve the quality of the effluent discharged to McDowell Creek. A final alternative related to expanding the existing plant is for an alternate disposal option in lieu of discharging to McDowell Creek. However, a non - discharge option would require dedicated land for spray irrigation/land application to dispose of the water. This alternative was not considered because the available land for disposal of 6 mgd or more of effluent is not available on site or within the vicinity of the site." "G. Recommended Alternatives: The recommended alternatives are to expand the existing plant with the necessary advanced treatment, provide reuse facilities for pumping reclaimed water, and provide membrane filtration to serve the reclaimed water system and to blend the remainder with the plant effluent." We hope these responses are adequate to address your comments. We appreciate your input to this project, and hope to complete it in such a way as to mitigate any environmental impacts to the maximum extent practicable. Very truly yours, BL CK ;.A;CH David M. Parker, P.E. Project Manager Ms. Jacquelyn Nowell dp cc: Barry Gullet, CMU Jackie Jarrell, CMU Tom Howard, CMU Mary Bonislawsky, B&V Brent Reuss, B&V Alex Marks, NCDWQ Page b B&V Project 97057.200 June 18, 2003 May 30, 2003 Ms. Mary Bonislawsky Black and Veatch International Company 8520 Cliff Cameron Drive, Suite 350 Charlotte, NC 28269 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality Subject: Environmental Assessment for McDowell Creek Wastewater Treatment Plant Dear Ms. Bonislawkky: Comments from the North Carolina Division of Water Quality's NPDES Unit (Unit) regarding the subject environmental document are attached. Please contact Ms. Jacquelyn Nowell at (919) 733-5083 ext. 512 to resolve the Unit's concerns. Please provide me with a copy me of any written correspondence that is generated in response to her comments. All correspondence, including Ms. Nowell's 23 May 2003 memorandum needs to be included in the document's appendix. If you have any questions, please contact me at (919) 733-5083 ext. 555 or by email at alex.marks@ncmail.net if you need any further assistance or have questions. 'Alex Marks. AICP Environmental Specialist Attachment cc: Jacquelyn Nowell (w/o att.) 2003 I N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 Customer Service 1 800 623-7748 DIVISION OF WATER QUALITY Point Source Branch NPDES Unit May 23, 2003 MEMORANDUM TO: Alex Marks THROUGH: Dave Goodrich FROM: Jacquelyn M. Nowell SUBJECT: Comments on Environmental Assessment for McDowell Creek WWTP Expansion and Facility Improvements Mecklenburg County, North Carolina Staff of the NPDES Unit has done a review of the subject document and has the following comments. The NPDES Unit recommends that a FONSI be issued only for wasteflow up to 12 MGD, at this point. DWQ has provided speculative limits for 6.6, 9 and 12 MGD and because of the uncertainty of impacts regarding non point source loading, no additional expansion flow limitations have been included. It recommended that concrete flow justification must be provided for future wastewater expansions. Several population projections were included however the justification or basis of design flows requested was not clearly denoted in the document. It is recommended that all the capital costs of engineering alternative analyses in the EA be included for comparison. Several alternatives were listed, including diversion of wastewater to Cabarrus County, diversion to other CMU WWTPs, and the expansion of the McDowell Creek WWTP, however no costs or list of components for the alternative were given. No costs or estimates were provided for the proposed reuse portion of the WWTP expansion. In addition, any land based disposal options (i.e. spray irrigation, etc.) that are feasible must be listed, in addition to costs. If these options are infeasible, they must at least be noted as having been reviewed in the alternative process. In order for the alternatives analysis section of the EA to be complete, this information must be provided. cc: Central Files Rex Gleason/ MRO Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources May 8, 2003 Mr. David M. Parker, P.E. Project Manager Black and Veatch International Company 8520 Cliff Cameron Drive, Suite 350 Charlotte, NC 28269 Gregory J. Thorpe, Ph.D. Acting Director Division of Water Quality Subject: Environmental Assessment for McDowell Creek Wastewater Treatment Plant (March 2003) DWQ #13203) Dear Mr. Parker: The Water Quality Section in the Divisiorf of Water Quality (Division), agencies within the Department of Environment and Natural Resources (DENR), and the NC Wildlife Resources Commission (WRC) have completed a review of the subject environmental assessment (EA). Please review the attached comments from WRC and the Divisions of Air Quality and Environmental Health. Concerns regarding stream buffers and stormwater runoff have been raised by the WRC. The US Fish and Wildlife Service (FWS) has also reviewed the project, indicating their concurrence with WRC's comments pertaining to stream buffers and raising issues regarding biological surveys. The Division recommends that you contact the WRC and FWS directly regarding their comments. Please copy me on any written correspondence generated in response to their comments. Resolution of issues raised by these agencies will be needed to proceed to the State Clearinghouse. In addition, please address the issues below in a revised EA. Section II. Proposed Project Description i. The first paragraph in Section II -A contains a statement that the plant serves the City of Charlotte and Mecklenburg County; however, this is followed by one stating that the northern portion of Mecklenburg County, including the towns of Huntersville, Davidson, and Cornelius are also part of plant's service area. Clearly state which jurisdictions are served by the project and provide a complete description of each, including size. 2. Issues pertaining to Section II-C, Schedule for Four -Phased Expansion were raised in the Division's 10 December 2002 completeness review correspondence. Particularly, the fact that a Finding of No Significant Impact (FONSI) issued for this EA will likely not apply to the project's fourth phase, based on the timetable provided in the document. The current draft has not been amended to address this issue. Section V. Existing Environmental Characteristics of Project Area 1. The majority of Section V focuses on the existing environmental characteristics of the immediate project area. This too was mentioned in the Division's prior correspondence. This section needs to include material describing the entire service area, at a minimum for the following sub -sections: wetlands, water resources, forest resources, fish and their habitats and wildlife and natural vegetation. 2. For those; characteristics that will not be affected (E and F) by the project, clearly state applicability to either project and/or service area. N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 6V7, OPA E R Customer Service 1 800 623-7748 McDowell Creek EA Page - 2 - 3. The land use section contains material that may be better suited for the project impact or mitigation sections. In this section the focus must be on the actual land use at the project site and within the entire service area. 4. Provide stream classification information in Sub -section J. Section VI. Environmental Consequences and Mitigative Measures 1. B, Environmental Consequences and Mitigation Measures: a. The title for this sub -section should clearly state that it considers only the direct environmental impacts of the project. b. Elaborate on the third sentence, "Other possible environmental consequences..." and the methods of minimization and mitigation to be utilized. c. The fourth sentence states that table 11 summarizes "some" of the consequences as a direct result of the improvements. If there are other direct impacts where are they discussed? d. The final sentence regarding Section C is not necessary. e. Regarding table 11, what is the amount of soil area disturbance required for construction? f. Discuss and quantify changes in impervious surface coverage as result of construction activities. g. What is the actual use of the land to be directly impacted, not the zoning or ownership of the property? h. Include a copy of the endangered or threatened aquatic species field survey (also raised by FWS). i. Discussion categories in Table I I should follow the same order as the topic -heading pattern as the discussion in Section V. 2. C, Secondary and cumulative impacts (CSI) and mitigative measures: a. Remove the first sentence at the top of page 44. b. Impacts within the town of Davidson's jurisdiction have not been addressed. c. In several cases it can't be determined to which jurisdiction the mitigative measures provided apply. Discuss the mitigative measures of each governmental jurisdiction separately and provide summaries of applicable codes and regulations. Code sections and policies cited can be provided in the appendix. d. Mitigation measures must be demonstrated by each jurisdiction for all impacts in order to satisfy the requirements for a FONSI. 3. Table 12 comments: a. Under topography, are any regulations currently in place that require contractors to control runoff? The language implies that it is optional for a contractor to utilize such measures. b. Under forest resources, how will the recovery of bottomland hardwood forest occur? Does the mention of preserved open spaces refer to conservation areas in existence or are there plans to conserve more areas? 4. CSI discussion on pages 46-47: a. Amend the paragraph at the bottom of page 46 by replacing the following language, "the impacts listed in Section VI..." with "the project's CSIs..." b. The Huntersville water quality protection regulation excludes properties included on a valid preliminary subdivision plan or sketch plan as of February 17, 2003. What is the amount of land not subject to the regulation? Is the regulation a part of another town ordinance or a stand-alone piece of legislation? Clarify that the ordinance is included in the Appendix. The ordinance mentions a section 8.17.6, in what town document is this section? Two water quality design manuals are described in the ordinance, what is the difference between the Huntersville and Mecklenburg County water quality design manuals? Why is Huntersville relying on the County? c. SWIM stream buffer plan: Nowhere in the paragraph is the acronym spelled out, what does SWIM stand for? Isn't the first paragraph unnecessary, as according to other sections of the EA the service area does not include areas under Mecklenburg County jurisdiction? Although Exhibit 8 illustrates buffers on streams throughout the service area, the discussion on page 48 focuses on those located at the project construction site. d. Storm water management plan: What is meant by the first sentence regarding FEMA regulated streams? The discussion in the first paragraph seems more applicable to the mitigation of direct impacts. Information about local efforts to implement NPDES Phase II requirements is in the appendix. The material is too important to be included only in the appendix and should be expanded i McDowell Creek EA Page - 3 - upon in the main body of the EA. What are the drainage areas for the wetland and pond construction projects? Illustrate these areas on an exhibit. Describe how these projects will mitigate/minimize the effects of CSIs associated with the project. There are no exhibits clearly identifying Torrence Creek. e. Water quality monitoring: How will the water quality -monitoring program for Mountain Island Lake be used to mitigate the CSI of this project? f. The initiative for Mountain Island Lake/Conserving Mountain Island Lake: Provide more information about how the Initiative for Mountain Island Lake will provide mitigation for the cumulative and secondary impacts related to the project. Will additional lands be purchased for conservation within the service area? Describe the funding outlook for these land conservation programs and as much as possible identify future acquisition areas. Do the local government codes include other tools to conserve land as natural open space? This discussion should be combined with the discussion on page 50 pertaining to land preservation/conservation. Section VIII. Exhibits 1. Exhibit 6A: The exhibit does not indicate the systems that convey wastewater to each facility as the text indicates at the bottom of page 23. The area shown as the study area is not consistent with the same area shown on other exhibits. 2. Exhibit 8: Open space areas outside the project's service area will not suffice as mitigation for the project. Provide boundaries for ead governmental jurisdiction and label water bodies described in the EA. The area that is shown as the McDowell basin does not match the area identified on Exhibit 6B as the project's service area? Is their difference between the two? Are they supposed to be the same areas? Section X. Apnea 1. A large amount of material is included that if presented in either the CSI or direct impact discussion may help mitigate or minimize the effects of the project and further the case that a FONSI is warranted.; especially, language on pages 74 and 75 Once these items have been addressed and revisions completed please submit one copy to myself and another to WRC for review. Additionally, include a copy of this and attached correspondence in the Appendix. 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