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HomeMy WebLinkAboutNC0034711_NOV-2020-LV-0619 and 0667 Response_20201009Metwater, Inc. 1000 Wooddhurst Drive Monroe NC 28110 1704,506,4255 Mr. Corey Basinger North Carolina Department of Environmental Quality Division of Water Resources, NCDEQ 610 East Center Avenue, Ste. 301 Mooresville, NC 28115 Ref. NOV-2020-LV-0667 (fecal' NOV-2020-LV-0619 (Ammonia) N4001RIF',6V I I'LL, RF(_,10jN A Cedar Park MHP WWTP NCO034711 Cabarrus County Dear Mr. Basinger, This letter is intended to address the above reference violations at the Cedar Park MHP WWTP. Its contents and attachments are not to be received as a vehicle to imply any wrong doing or intentional malice by any party referred to herein, This facility has routinely produced "less than" fecal results for many years barring the inevitable system upset or power failure. We have not had to alter our sampling techniques or protocol, until recently due to this rash of fecal non-compliance. With that in mind, it is this operators belief that, at least a portion of the sampling bottles during the months of July through mid -September, were contaminated or at some point became that way prior to or during sample collection but before analysis. As your office is aware, this facility and two (2) others like it, concurrently received notices for the same fecal non-compliance. This is an anomaly I cannot explain. We did however, perform additional sampling and decided with some certainty that fecal sample bottles, although still sealed from the vendor but containing a measurable amount of clear liquid, we not sterile and were not be used for this purpose. I personally noticed this on several occasions but was assured by our 3rd party laboratory that would not affect the sample results. It seemed this occurred more so when the sample cooler (containing the fecal sample bottles) was exposed to rain events and weeklong storage in the bed of a pickup truck prior to the next sampling event, See attachments I and 2 (pic). In one phone call to Mr. Scheller, I shared with him the additional sampling data in attachment 1 and the only viable conclusion that 1 could draw. It is at that tirne, Fie shared Page 2 of 3 NOV-2020-LV-0667 (fecal) NOV-2020-LV-0619 (Ammoni Cedar Park MHP WWTPNC.0034711 i with me a similar experience he had once been through. From that conversation and advice, we implemented the following: 1. Replaced "old red sampler cooler" that after rinsing and sampled, produced a fecal concentration of >60,000. Attachment 1 2. Added an additional tablet feeder tube to each chemical dosing unit although we never needed two (2) before. 3. We still transport the sample cooler in the pickup bed but make sure it is loaded and stays loaded upside down to prevent rainwater intrusion prior to next sampling event. 4. Pumped and washed down effluents tanks. 5. "Thoroughly washout all tablet feeder units. 6. Switched to "whirl -pales" for fecal sampling and are experimenting with poles, dippers and core samplers that sample without interference that may cause sloughing or otherwise contaminate the sample during collection. Unfortunately, we are not yet seeing the results at this facility like we are beginning to see at the other two (2), but we do see an improvement. We are optimistic that will change for the better once the repairs to the backup blower have been completed and it placed into operation. At time of this letter and following yesterday's sampling event, the clarity of the effluent is already improved with the cooler weather despite not having the additional blower on-line yet. Your office should be receiving a response letter from the facility owner regarding NOT 2020-LV-0619 (Ammonia). Enclose for your reference is the timeline of April 14, 2020 through September 14, 2020 associated with this violation and the repair of the backup blower. (See attachment 3) It is now believed, the lack of adequate aeration leading to partially treated and cloudy effluent allowed fine particles ( i.e.: solids) to "hide" from chlorination reducing its effectiveness and thereby contributing to the rash of fecal violation at this one facility. The owner has approved the blower repair and our mechanical contractor expects to be completed by months end, barring any delays related to the delivery of parts caused by Covid 19. (Attachment 4) Our plan at this time, is to continue working with our client, 3"" party Laboratory and mechanical contractor to effect the required improvements all around while keeping your office apprised of our efforts as Metwater has done throughout. We hope this response is adequate. Should you need any additional information please contact me directly by calling 704-506-4255 or by emailing dmetwater@aol.coni Page 3 of 3 NOV-2020-LV-0667 (fecal) NOV-2020-LV-0619 (Ammonia) Cedar Park MHP WWTPNCO034711 MINUMMUMMYTE Thank you for your cooperation and professionalism as always. Should You need additional information or follow up please contact me directly by calling 704-506-4255 or elylailing me at drnetwater(5)aoLc(.,.rn. Sincer Dusty ketreyeon Metwater, Inc. ?- 1000 Woodhurst E Monroe, NC 28110 CC: Robert Scheller (email) Cedar Park Estates, Rick Obrien (email) Cedar Park Estates Manager, Mendy Davolt (email) w/Attachments Date Sample ID# Location Test # Bottle Results C/NC/NA Comments 8-12-20 FC03 Sink 1 of 2 KW dry <2 N/A 8-12-20 FC01 Sink 2 of 2 KW dry <2 N/A 8-12-20 FCO2 Toilet Water 1 of 1 KW dry <250 N/A 8-12-20 Mpff 1 of 2 KW wet 7800 NC 8-12-20 Wff 2 of 2 MW <1 �. C CV eff. 8-12-20 F10 20eff 1 of 2 KW wet >600 X NC 8-12-20 FC05 eff 2 of 2 MWdj47 <2 V C SM eff 8-12-20 F11 CP eff 1 of 2 KW wet <2 C 8-12-20 FC06 CP eff 2 of 2 MW <2 V C CP eff 8-12-20 FC07 oup 1 of 2 KW >6000 NA Upstream 8-12-20 F12 Mup 2 of 2 KW >6000 NA 8-12-20 FC08 Jrdn 1 of 2 KW >600 NA Downstream 8-12-20 F13 Mdn 2 of 2 KW >600 NA 7-23-20 Red cooler rinse 1 of 1 KW >60,000 NA Conclusion; 2 of the 3 bottles (wet) with vious "liquid" in -D�< although still sealed, ;produced heavy fecal co e d' NOT. D y Meer, Inc. 70 ' 64255 l C%�Ctr�men� .2. Metwater, Inc® 1000 Wbodhtirst Drive Monroe, N.C. 281i0 Cedar Park Blower Issue Timeline (9-4- 0) April 2111 Email to manager... issues @ CP. #1 blower is locked up and we need to call contractor. (#2 is the only blower we have... running continuously) April 22"d Email manager... response to NOV* and other issues... blower #1 is locked up. We need mechanical contractor, 2"d request. (*Violation believed to be directly related to a commercial drain cleaner used earlier in the week to clear stoppages in both skimmer and return sludge lines) State accepted this explanation. May NH3asN 11.0, 1.9, 14.0, 6.9. All compliant but erratic and unpredictable. June NH3asN 31.0, 31.0, 3.0, 5.2. Two of four non -compliant, continues to be erratic and unpredictable. July 171h Email to manager... blower #1 locked up. 3.d request for mechanical contractor ...... email —plant struggling to provide air..." MW provide for filter element replacement for blower #2. New filter on shelf for #1 when placed into operation. July 23`d NH3asN 12.0, 7.9, 25.0, 0.29... remains erratic and unpredictable. "Blow-out" found in 4" air header. MW provide for temporary fix while on site with roll gasket and tape. July 2411 Temporary repair day before not holding. Advised manager by phone of action taken on 23 d and action by V party needed immediately. 4th request for mechanical contractor. July 27th No authorization from owner/manager but MW contract with 3`d party for emergency repairs to air header and the pulling and TBS of blower/pump #1. Contractor to invoice MW directly. July 29th MW removed belts from #1 blower in preparation for contractor and tighten belts and align blower #2 for optimum efficiency. July 3151 MW provide, by way of 3'd party, temporary repair of air header (4" FC clamp and wrap) and the pulling of #1 blower/pump .... then wait for owner/manager approval before repairs to blower/pump. August 141h MW Email quotes for blower/pump repair and 2 options, either replace entire 4" air header or replace just the portion that we know has failed. Owner/manager denied. August 17th Emailed MW invoice for temporary repairs by 3`d party 7-31-20. Left voice mail message for owner. No response. August 281h Email manager a summary of compliance... blower issue and waning blower efficiency. Blower #2 has been 2417since April21' Received email from manager asking if I had a chance to get more quotes. It was my understanding that the work would not be authorized ...replacement, repair or otherwise ... so I did not and have not solicited more quotes. Sept. 2nd Manager email asking for draft response to NOV-2020-LV-0619. Monthly average exceeded. Sept. 14th Cedar Park approve blower repair mef, �' 1) 1000 Woodhurst Drive Monroe NC 28110 j 04.506.4255 Hate 6-12-20 Job location / project name: Cedar Park *rP blow repair/replace (URGENT) Services proposed: Through 3rd party contract services, Metwater herein proposes to ;provide labor and materials for the execution of services as authorized by owner (Cedar Park) and to oversee all work be completed in a work like and professional manner according to standard practices. Please choose the desired level of service below anti authori2e by signature. Repair existing blower already "pulled" and at repair shop awaiting approval to proceed OR Replace with new blower The initial term of this agreement shall be 30 clays from date of this quote and is contingent upon strikes, accidents, or delays out of our control. �/kh M treyeon weer D to Cedar Pant Estates Date Metwater, Inc , (M-11004110 eft� 4)