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Home My WebLink AboutNCG140351_Regional Office Historical File Pre 2018 (2) 1°P PAT MCCRORY Governor DONALD R. VAN DER VAART Secretary Environmental Quality July 7, 2016 Mr. Darrell Myers,Production Manager Thomas Concrete of Carolina,Inc. P.O. Box 790105 Charlotte,NC 28206 Subject: Multimedia Compliance Inspection Thomas Concrete of Carolina, Inc.-Harrisburg Plant Cabarrus County Dear Mr. Myers: Department of Environment Quality staff from the Mooresville Regional Office conducted a multimedia compliance inspection of Thomas Concrete of Carolina, Inc.—Harrisburg Plant facility on June 7 and 21, 2016 for permits and programs administered by the following Divisions: Division of Air Quality Division of Energy,Mineral and Land Resources We appreciate your cooperation during the inspection and hope that you have enjoyed the benefit of our initiative to provide a single inspector capable of handling multiple areas of environmental compliance at your facility. The results of each applicable inspection are detailed in the attached air and stormwater reports. If you have any questions regarding this multimedia inspection, please contact Ms. Donna Cook, Division of Air Quality, at(704)663-1699. Enclosure: Air Quality Inspection Report Stormwater Inspection Report c: DAQ MRO Files DEMLR MRO Files DWM MRO Files G:\AQ\Shared\WPDATA\COUNTIES\CABARRUS\00151\GEN_LET_20160709_MULTIMEDIA.docx State of North Carolina I Environmental Quality 1 Mooresville Regional Office Mooresville Regional Office 1610 E.Center Ave Suite 301 1 Mooresville,NC 28117 704-663-1699 T 1704-663-6040 F IPPIPPIP NORTH CAROLINA DIVISION OF Mooresville Regional Office AIR QUALITY Thomas Concrete of Carolina,Inc.-Harrisburg Plant Inspection Report NC Facility ID 1300151 r Date: 06/07/2016 County/FIPS:Cabarrus/025 Facility Data Permit Data Thomas Concrete of Carolina,Inc.-Harrisburg Plant Permit 09466/R04 7414 Millbrook Road Issued 4/15/2014 Harrisburg,NC 28075 Expires 3/31/2022 Lat: 35d 18.7190m Long: 80d 40.6850m Classification Small SIC: 3273/Ready-Mixed Concrete Permit Status Active NAICS: 32732/Ready-Mix Concrete Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Darrell Myers Darrell Myers Stephen Kurtz Executive VP and Executive VP and Environmental General Manager General Manager Consultant (704)333-0390 (704)333-0390 (864)427-5407 Comments: g' Compliance Data -2-'frl Inspection Date 06/07/2016 / j /2 „IInspector's Name Donna Cook Inspector's Signature: Donna Cook /1 ,_ Operating Status Operating ,A/ ` ` Compliance Code Compliance-inspection Action Code FCE Date of Signature: l 2 - On-Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP SO2 NOX VOC • CO PM10 *HAP 2013 --- --- --- --- 2008 0.7860 --- 0.3500 0.0300 0.2000 0.3690 0.0418 *Highest HAP Emitted(in pounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested Thomas Concrete of Carolina,Inc.—Harrisburg Plant June 7,2016 Page 2 Type Action: X Full Compliance _Partial Compliance Complaint Other: Evaluation Evaluation/Reinspection Investigation Data Tracking: X Date submitted for initial review 06/08/2016 _IBEAM WARNING/OB,NOD/NOV,NRE _IBEAM Inspection,list date inspected X IBEAM Document , % IBEAM Inspection,list date draft is submitted X IBEAM LAT/LONG,Facility Locked ✓ �/ _IBEAM Inspection,pollutants/programs checked X IBEAM LAT/LONG,Coordinates checked./' IBEAM Complaint X IBEAM Planning,Next Inspection Date 08/01/201k./ Directions: From Mooresville Regional Office to Harrisburg via Highway 3 South;turn right on Odell School Road;turn left onto Poplar Tent Road(have to turn right and then make a u-turn at the stop light due to a change in the road);Interstate 85 South; exit off Interstate 85 South onto Exit#48—Interstate 485 South to Rick Hill; exit off Interstate 485 South at Exit#33—Harrisburg(Highway 49);turn left off exit ramp onto University City Boulevard(Highway 49 North); 2.1 miles turn right onto Caldwell Road;0.6 mile turn right at the sign,Caldwell Business Park,onto Caldwell Park Drive; 0.5 mile turn right on Macleod Drive;and 0.1 mile to the facility on the left. The street address of Thomas Concrete of Carolina,Inc.,Harrisburg Plant,is 7414 Millbrook Road. Inspection: The purpose of this site visit was to conduct a multimedia inspection for air quality. This facility is a central mix("wet")concrete batch plant. The maximum rated capacity of this plant is 240 cubic yards per hour. This office has records indicating that this plant has not produced any wet concrete since 2009. At the entrance to this facility,I found the gates locked and on one was present. The operational status of this facility was discussed with Mr. Darrell Myers,executive vice president and general manager. Mr.Myers stated that this plant has been closed since 2009 and may resume operations in the future. I asked Mr.Myers to contact this office when this plant reopens for business. This company is required by permit condition A.7.to record inspection and maintenance activities of the five bagfilters and conduct an annual internal inspection of each bagfilter system; and permit condition A. 8.to record the cubic yards of wet concrete produced per year. I was unable to review the records of the bagfilters and concrete production during this inspection since this plant was closed. The compliance status of this facility will be determined at a later date when this facility is operational. DLC:lhe c: MRO File G:WQ\Shared\WPDATA\COUNTIES\CABARRUS\00151\INSPECT 20160607 MULTIMEDIA.docx Com liance Ins Permit: NCG140351 eCtlOn Re OI't SOC: Effective: 07/01/11 Expiration: Effective: 06/30/16 Owner: Thomas Concrete Of C County; Cabarrus Expiration: tY: Thomas aolina,na Inc Concrete of Carolina,Inc.- Region: Mooresville 7414 Millbrook Rd Harrisburg Plant Harrisburg NC 28075 Contact Person: Darrell Myers Directions to F Title: acility: Phone: 704-333-0390 System Classifications: Primary ORC: Secondary ORC(s): Certification: Phone: On-Site Representative(s): On-site representative Related Permits: Daryl Myers 704-333-0390 Inspection Date: 06/21/2016 Primary Inspector: Entry Time: 01:00PM Donna Cook Exit Time: Seconds Ins 03:OOPM Phone: 704-663-1669 Ext.2213 rY pector(s); Reason for Inspection: Routine Permit Inspection Type; Ready Mix Concrete Stormw Inspection Type: Compliance Evaluation Facility Status: ater/Wastewater Discharge rge COC ❑ Not Compliant Question Areas: mg Storm Water (see attachment summary) permit NCG1 40351 Owner-Facility:Thomas Concrete Of Carolina Inc Inspection Date: 06/21/2016 Inspection Type:Compliance Evaluation Reason for Visit Routine Inspection Summary: This facility has been closed since 2009 and may resume operations in the future. Page: 2 permit: NCG140351 Owner-Facility:Thomas Concrete Of Carolina Inc Inspection Date: 06/21/2016 Inspection Type:Compliance Evaluation Reason for Visit: Routine Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? • ❑ 0 0 #Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? 0 0 II 0 Comment: Permit and Outfalls Yes No NA NE #Is a copy of the Permit and the Certificate of Coverage available at the site? - • 0 ❑ ❑ #Were all outfalls observed during the inspection? • 0 0 0 #If the facility has representative outfall status,is it properly documented by the Division? 0 ❑ 11 0 #Has the facility evaluated all illicit(non stormwater)discharges? • ❑ 0 0 Comment: Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? • ❑ ❑ ❑ Comment: Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? • ❑ ❑ ❑ #Does the Plan include a General Location(USGS)map? • 0 0 0 #Does the Plan include a"Narrative Description of Practices"? • ❑ ❑ ❑ #Does the Plan include a detailed site map including outfall locations and drainage areas? • ❑ 0 ❑ #Does the Plan include a list of significant spills occurring during the past 3 years? 11 ❑ 0 ❑ #Has the facility evaluated feasible altematives to current practices? • ❑ 0 0 #Does the facility provide all necessary secondary containment? • 0 ❑ 0 #Does the Plan include a BMP summary? • ❑ 0 ❑ #Does the Plan include a Spill Prevention and Response Plan(SPRP)? 111 ❑ 0 ❑ #Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? • 0 ❑ ❑ #Does the facility provide and document Employee Training? 0 ❑ ❑ #Does the Plan include a list of Responsible Party(s)? • ❑ 0 ❑ #Is the Plan reviewed and updated annually? • ❑ ❑ ❑ #Does the Plan include a Stormwater Facility Inspection Program? • 0 0 ❑ Has the Stormwater Pollution Prevention Plan been implemented? • 0 0 ❑ Comment: Page: 3