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HomeMy WebLinkAboutNC0086169_Regional Office Historical File Pre 2018®1� �oTT i�i 4.a Corning Incorporated t 704-569-6100 1�.1`V I G 14556 Hwy 601 South www.corning.com i i Midland, NC 28107rfPECEIVEbINCDENR/DyVR May 7, 2019 11 AY 10 Z '019 WQROS MOORESVILLE REGIONAL OFFICE Cindy Moore, Supervisor Aquatic Toxicology Branch Division of Water Resources North Carolina Department of Environmental Quality 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Re: Corning Incorporated, Concord Facility NPDES Permit NCO086169 Notice of Violation: NC NOV-2019-TX-0020 Dear Ms. Moore: In response to your March 29 letter, I want to make you aware that we have taken immediate and appropriate measures to reduce effluent toxicity after the January 2019 quarterly toxicity test failure. Our facility plan includes removal of toxicants that occur as a result of production increases. We took immediate actions to reduce toxicity and have accelerated plans for a longer term, more cost effective method for removal of toxicants. We are pleased to report that our full - range effluent testing in February and March (enclosures 1 and 2), along with pass/fail effluent testing in April (enclosure 3) have each resulted in passing toxicity measurements. The February and March results have already been electronically submitted and the April results will submitted this week. Corning takes our environmental stewardship seriously and we are applying appropriate resources to prevent this incident from recurring in the future. Since Don L. Hefner Plant Manager cc: Wes Bell Mooresville Regional Office 601 East Center Avenue Mooresville, NC 28115 Encl. lab reports (3) Effluent Aquatic Toxicity Report/Phase U Chronic Ceripodaphnia 03/06/19 Facility Coming NPDES#NC 0086169 Pipe# 003 County Cabarrus Laboratory Performing Test Research al yArAL try, Inc. Comments: Final Effluent X X Signature of O.R.C. Si f 10 Supervisor RAL Fs 63457-01/63541-01 Sample Information Collection start Date Grab Composite (Duration) Hardness (mg/1) Spec.Cond. G mhos/cm) Chlorine (mg/L) Sample temp. at receipt Control Effluent % O.S Effluent % 0.75 Effluent % a Effluent % I.S Effluent % 1:1 Sample l Sample 2 Control 02/25/19 02/27/19 24 hrs. 24 hrs. .a r, 48 191305 19,300 189 <0.01 0.01 3AO 3.40 Test Start Date End Date Start Time End Time Information 02/27/19 03/06/19 10:37 AM 9:02 AM Start Renew 1 Renew 2 Start Renew 1 Renew 2 Treatment 2% 2% 2% Control Control Control PH Initial 6.94 6.93 6.96 6.93 6.92 6.96 pH Final 7.01 7.02 7.05 7.00 7.01 7.04 D.O. Initial 8.5 8.5 8.6 8.5 8.5 8.6 D.O. Final 8.3 8.2 8.3 8.3 8.2 8A Temp. initial 24.3 24.2 24.3 24.3 24.2 24.3 Temp. Final 25.2 25.0 25.1 25.2 25.0 25.1 22 21 22 24 23 25 21 25 23 24 23.0 Organism# Chronic Test Results Final Control Mortality % 0 1 2 3 4 S 6 7 8 9 10 11 12 Mean % Control 3rd Brood E6481 Control Repro CV L L L L L L L L L L 48 Hour Mortality 1 2 3 4 5 6 7 8 9 10 11 12 Mean Control IWC # Young Adult (L)ive (D)-d # Young 21 23 22 23 21 n 24 22 t 25 1 21 22•4 Adult % Red t (L)ive (D)ead L L L L L L L 1.L I L I 1 2.61 1 2 3 4 5 6 7 a 9 10 Mean # Young 23 1 21 1 23 21 22 1 21 1 23 1 21 1 22 22 1 21.9 Adult %Red (L)ive (D)ead L L L L L L L L L L 4.78 1 7 3 d 5 6 7 S 9 1n Mean # Young 22 20 1 21 23 21 22 20 23 22 21 21.5 Adult % Red (L)ive (D)ead L L L L L L L L L L 6.52 t 7 i d 5 6 7 8 9 10 Mean # Young 18 19 21 17 19 19 17 1 19 18 21 1 18.8 Adult %Red (L)ive (D)ead L L L L L L L I L I L I L 18.3 9 ] A f f. 7 2 a to KA-en # Young 3 3 3 4 3 3 4 3 4 3 3.3 Adult %Red 95.7 (L)ive (D)cad L L L L L L L L I L L A7T: Environmental Sciences Branch Div. Of Water Quality MAIL N,C mm To.. 1623 Mail Service Center Raleigh, NC 27699-1623 0 of 10 0 of 0 10 Signfiicam Y Final Mortality Significant or I No Cone. .eproduction Analysis: Repro. LOEC = 1% NOEC = 0.75°/ lethod: Dutmett's T-Test Normal Distrib? yes Method: Kohnogoro Statistic: 0.8313 Critical: 1.035 Equal Variances? yes Method: Bartlett's Statistic: 1I.6 Critical: 15.1 lon-Parametric Analysis (if a ip�): Method: Steels Many One :ffftuxlL% Rank Sum Critical Sun Iverall Analysis: tesult = PASS(FAIL or 'eat LOEC - 2 %: NOEC= 1.5 % ;hronlc Value= 1.73 Should use highest test concentration or highest concentration with D.O. >5.0 mg/l I%Reduction from Control Reproduction Mean Copy DWQjormAT--3 (&91)Rep. 11195 Test Start Date End Date Start Time End Time Information 02/27/19 03/06/19 10:37 AM 9:02 AM Start Renew 1 Renew 2 Start Renew 1 Renew 2 Treatment 2% 2% 2% Control Control Control PH Initial 6.94 6.93 6.96 6.93 6.92 6.96 pH Final 7.01 7.02 7.05 7.00 7.01 7.04 D.O. Initial 8.5 8.5 8.6 8.5 8.5 8.6 D.O. Final 8.3 8.2 8.3 8.3 8.2 8A Temp. initial 24.3 24.2 24.3 24.3 24.2 24.3 Temp. Final 25.2 25.0 25.1 25.2 25.0 25.1 22 21 22 24 23 25 21 25 23 24 23.0 Organism# Chronic Test Results Final Control Mortality % 0 1 2 3 4 S 6 7 8 9 10 11 12 Mean % Control 3rd Brood E6481 Control Repro CV L L L L L L L L L L 48 Hour Mortality 1 2 3 4 5 6 7 8 9 10 11 12 Mean Control IWC # Young Adult (L)ive (D)-d # Young 21 23 22 23 21 n 24 22 t 25 1 21 22•4 Adult % Red t (L)ive (D)ead L L L L L L L 1.L I L I 1 2.61 1 2 3 4 5 6 7 a 9 10 Mean # Young 23 1 21 1 23 21 22 1 21 1 23 1 21 1 22 22 1 21.9 Adult %Red (L)ive (D)ead L L L L L L L L L L 4.78 1 7 3 d 5 6 7 S 9 1n Mean # Young 22 20 1 21 23 21 22 20 23 22 21 21.5 Adult % Red (L)ive (D)ead L L L L L L L L L L 6.52 t 7 i d 5 6 7 8 9 10 Mean # Young 18 19 21 17 19 19 17 1 19 18 21 1 18.8 Adult %Red (L)ive (D)ead L L L L L L L I L I L I L 18.3 9 ] A f f. 7 2 a to KA-en # Young 3 3 3 4 3 3 4 3 4 3 3.3 Adult %Red 95.7 (L)ive (D)cad L L L L L L L L I L L A7T: Environmental Sciences Branch Div. Of Water Quality MAIL N,C mm To.. 1623 Mail Service Center Raleigh, NC 27699-1623 0 of 10 0 of 0 10 Signfiicam Y Final Mortality Significant or I No Cone. .eproduction Analysis: Repro. LOEC = 1% NOEC = 0.75°/ lethod: Dutmett's T-Test Normal Distrib? yes Method: Kohnogoro Statistic: 0.8313 Critical: 1.035 Equal Variances? yes Method: Bartlett's Statistic: 1I.6 Critical: 15.1 lon-Parametric Analysis (if a ip�): Method: Steels Many One :ffftuxlL% Rank Sum Critical Sun Iverall Analysis: tesult = PASS(FAIL or 'eat LOEC - 2 %: NOEC= 1.5 % ;hronlc Value= 1.73 Should use highest test concentration or highest concentration with D.O. >5.0 mg/l I%Reduction from Control Reproduction Mean Copy DWQjormAT--3 (&91)Rep. 11195 22 21 22 24 23 25 21 25 23 24 23.0 Organism# Chronic Test Results Final Control Mortality % 0 1 2 3 4 S 6 7 8 9 10 11 12 Mean % Control 3rd Brood E6481 Control Repro CV L L L L L L L L L L 48 Hour Mortality 1 2 3 4 5 6 7 8 9 10 11 12 Mean Control IWC # Young Adult (L)ive (D)-d # Young 21 23 22 23 21 n 24 22 t 25 1 21 22•4 Adult % Red t (L)ive (D)ead L L L L L L L 1.L I L I 1 2.61 1 2 3 4 5 6 7 a 9 10 Mean # Young 23 1 21 1 23 21 22 1 21 1 23 1 21 1 22 22 1 21.9 Adult %Red (L)ive (D)ead L L L L L L L L L L 4.78 1 7 3 d 5 6 7 S 9 1n Mean # Young 22 20 1 21 23 21 22 20 23 22 21 21.5 Adult % Red (L)ive (D)ead L L L L L L L L L L 6.52 t 7 i d 5 6 7 8 9 10 Mean # Young 18 19 21 17 19 19 17 1 19 18 21 1 18.8 Adult %Red (L)ive (D)ead L L L L L L L I L I L I L 18.3 9 ] A f f. 7 2 a to KA-en # Young 3 3 3 4 3 3 4 3 4 3 3.3 Adult %Red 95.7 (L)ive (D)cad L L L L L L L L I L L A7T: Environmental Sciences Branch Div. Of Water Quality MAIL N,C mm To.. 1623 Mail Service Center Raleigh, NC 27699-1623 0 of 10 0 of 0 10 Signfiicam Y Final Mortality Significant or I No Cone. .eproduction Analysis: Repro. LOEC = 1% NOEC = 0.75°/ lethod: Dutmett's T-Test Normal Distrib? yes Method: Kohnogoro Statistic: 0.8313 Critical: 1.035 Equal Variances? yes Method: Bartlett's Statistic: 1I.6 Critical: 15.1 lon-Parametric Analysis (if a ip�): Method: Steels Many One :ffftuxlL% Rank Sum Critical Sun Iverall Analysis: tesult = PASS(FAIL or 'eat LOEC - 2 %: NOEC= 1.5 % ;hronlc Value= 1.73 Should use highest test concentration or highest concentration with D.O. >5.0 mg/l I%Reduction from Control Reproduction Mean Copy DWQjormAT--3 (&91)Rep. 11195 # Young Adult (L)ive (D)-d # Young 21 23 22 23 21 n 24 22 t 25 1 21 22•4 Adult % Red t (L)ive (D)ead L L L L L L L 1.L I L I 1 2.61 1 2 3 4 5 6 7 a 9 10 Mean # Young 23 1 21 1 23 21 22 1 21 1 23 1 21 1 22 22 1 21.9 Adult %Red (L)ive (D)ead L L L L L L L L L L 4.78 1 7 3 d 5 6 7 S 9 1n Mean # Young 22 20 1 21 23 21 22 20 23 22 21 21.5 Adult % Red (L)ive (D)ead L L L L L L L L L L 6.52 t 7 i d 5 6 7 8 9 10 Mean # Young 18 19 21 17 19 19 17 1 19 18 21 1 18.8 Adult %Red (L)ive (D)ead L L L L L L L I L I L I L 18.3 9 ] A f f. 7 2 a to KA-en # Young 3 3 3 4 3 3 4 3 4 3 3.3 Adult %Red 95.7 (L)ive (D)cad L L L L L L L L I L L A7T: Environmental Sciences Branch Div. Of Water Quality MAIL N,C mm To.. 1623 Mail Service Center Raleigh, NC 27699-1623 0 of 10 0 of 0 10 Signfiicam Y Final Mortality Significant or I No Cone. .eproduction Analysis: Repro. LOEC = 1% NOEC = 0.75°/ lethod: Dutmett's T-Test Normal Distrib? yes Method: Kohnogoro Statistic: 0.8313 Critical: 1.035 Equal Variances? yes Method: Bartlett's Statistic: 1I.6 Critical: 15.1 lon-Parametric Analysis (if a ip�): Method: Steels Many One :ffftuxlL% Rank Sum Critical Sun Iverall Analysis: tesult = PASS(FAIL or 'eat LOEC - 2 %: NOEC= 1.5 % ;hronlc Value= 1.73 Should use highest test concentration or highest concentration with D.O. >5.0 mg/l I%Reduction from Control Reproduction Mean Copy DWQjormAT--3 (&91)Rep. 11195 # Young 21 23 22 23 21 n 24 22 t 25 1 21 22•4 Adult % Red t (L)ive (D)ead L L L L L L L 1.L I L I 1 2.61 1 2 3 4 5 6 7 a 9 10 Mean # Young 23 1 21 1 23 21 22 1 21 1 23 1 21 1 22 22 1 21.9 Adult %Red (L)ive (D)ead L L L L L L L L L L 4.78 1 7 3 d 5 6 7 S 9 1n Mean # Young 22 20 1 21 23 21 22 20 23 22 21 21.5 Adult % Red (L)ive (D)ead L L L L L L L L L L 6.52 t 7 i d 5 6 7 8 9 10 Mean # Young 18 19 21 17 19 19 17 1 19 18 21 1 18.8 Adult %Red (L)ive (D)ead L L L L L L L I L I L I L 18.3 9 ] A f f. 7 2 a to KA-en # Young 3 3 3 4 3 3 4 3 4 3 3.3 Adult %Red 95.7 (L)ive (D)cad L L L L L L L L I L L A7T: Environmental Sciences Branch Div. Of Water Quality MAIL N,C mm To.. 1623 Mail Service Center Raleigh, NC 27699-1623 0 of 10 0 of 0 10 Signfiicam Y Final Mortality Significant or I No Cone. .eproduction Analysis: Repro. LOEC = 1% NOEC = 0.75°/ lethod: Dutmett's T-Test Normal Distrib? yes Method: Kohnogoro Statistic: 0.8313 Critical: 1.035 Equal Variances? yes Method: Bartlett's Statistic: 1I.6 Critical: 15.1 lon-Parametric Analysis (if a ip�): Method: Steels Many One :ffftuxlL% Rank Sum Critical Sun Iverall Analysis: tesult = PASS(FAIL or 'eat LOEC - 2 %: NOEC= 1.5 % ;hronlc Value= 1.73 Should use highest test concentration or highest concentration with D.O. >5.0 mg/l I%Reduction from Control Reproduction Mean Copy DWQjormAT--3 (&91)Rep. 11195 1 2 3 4 5 6 7 a 9 10 Mean # Young 23 1 21 1 23 21 22 1 21 1 23 1 21 1 22 22 1 21.9 Adult %Red (L)ive (D)ead L L L L L L L L L L 4.78 1 7 3 d 5 6 7 S 9 1n Mean # Young 22 20 1 21 23 21 22 20 23 22 21 21.5 Adult % Red (L)ive (D)ead L L L L L L L L L L 6.52 t 7 i d 5 6 7 8 9 10 Mean # Young 18 19 21 17 19 19 17 1 19 18 21 1 18.8 Adult %Red (L)ive (D)ead L L L L L L L I L I L I L 18.3 9 ] A f f. 7 2 a to KA-en # Young 3 3 3 4 3 3 4 3 4 3 3.3 Adult %Red 95.7 (L)ive (D)cad L L L L L L L L I L L A7T: Environmental Sciences Branch Div. Of Water Quality MAIL N,C mm To.. 1623 Mail Service Center Raleigh, NC 27699-1623 0 of 10 0 of 0 10 Signfiicam Y Final Mortality Significant or I No Cone. .eproduction Analysis: Repro. LOEC = 1% NOEC = 0.75°/ lethod: Dutmett's T-Test Normal Distrib? yes Method: Kohnogoro Statistic: 0.8313 Critical: 1.035 Equal Variances? yes Method: Bartlett's Statistic: 1I.6 Critical: 15.1 lon-Parametric Analysis (if a ip�): Method: Steels Many One :ffftuxlL% Rank Sum Critical Sun Iverall Analysis: tesult = PASS(FAIL or 'eat LOEC - 2 %: NOEC= 1.5 % ;hronlc Value= 1.73 Should use highest test concentration or highest concentration with D.O. >5.0 mg/l I%Reduction from Control Reproduction Mean Copy DWQjormAT--3 (&91)Rep. 11195 1 7 3 d 5 6 7 S 9 1n Mean # Young 22 20 1 21 23 21 22 20 23 22 21 21.5 Adult % Red (L)ive (D)ead L L L L L L L L L L 6.52 t 7 i d 5 6 7 8 9 10 Mean # Young 18 19 21 17 19 19 17 1 19 18 21 1 18.8 Adult %Red (L)ive (D)ead L L L L L L L I L I L I L 18.3 9 ] A f f. 7 2 a to KA-en # Young 3 3 3 4 3 3 4 3 4 3 3.3 Adult %Red 95.7 (L)ive (D)cad L L L L L L L L I L L A7T: Environmental Sciences Branch Div. Of Water Quality MAIL N,C mm To.. 1623 Mail Service Center Raleigh, NC 27699-1623 0 of 10 0 of 0 10 Signfiicam Y Final Mortality Significant or I No Cone. .eproduction Analysis: Repro. LOEC = 1% NOEC = 0.75°/ lethod: Dutmett's T-Test Normal Distrib? yes Method: Kohnogoro Statistic: 0.8313 Critical: 1.035 Equal Variances? yes Method: Bartlett's Statistic: 1I.6 Critical: 15.1 lon-Parametric Analysis (if a ip�): Method: Steels Many One :ffftuxlL% Rank Sum Critical Sun Iverall Analysis: tesult = PASS(FAIL or 'eat LOEC - 2 %: NOEC= 1.5 % ;hronlc Value= 1.73 Should use highest test concentration or highest concentration with D.O. >5.0 mg/l I%Reduction from Control Reproduction Mean Copy DWQjormAT--3 (&91)Rep. 11195 t 7 i d 5 6 7 8 9 10 Mean # Young 18 19 21 17 19 19 17 1 19 18 21 1 18.8 Adult %Red (L)ive (D)ead L L L L L L L I L I L I L 18.3 9 ] A f f. 7 2 a to KA-en # Young 3 3 3 4 3 3 4 3 4 3 3.3 Adult %Red 95.7 (L)ive (D)cad L L L L L L L L I L L A7T: Environmental Sciences Branch Div. Of Water Quality MAIL N,C mm To.. 1623 Mail Service Center Raleigh, NC 27699-1623 0 of 10 0 of 0 10 Signfiicam Y Final Mortality Significant or I No Cone. .eproduction Analysis: Repro. LOEC = 1% NOEC = 0.75°/ lethod: Dutmett's T-Test Normal Distrib? yes Method: Kohnogoro Statistic: 0.8313 Critical: 1.035 Equal Variances? yes Method: Bartlett's Statistic: 1I.6 Critical: 15.1 lon-Parametric Analysis (if a ip�): Method: Steels Many One :ffftuxlL% Rank Sum Critical Sun Iverall Analysis: tesult = PASS(FAIL or 'eat LOEC - 2 %: NOEC= 1.5 % ;hronlc Value= 1.73 Should use highest test concentration or highest concentration with D.O. >5.0 mg/l I%Reduction from Control Reproduction Mean Copy DWQjormAT--3 (&91)Rep. 11195 9 ] A f f. 7 2 a to KA-en # Young 3 3 3 4 3 3 4 3 4 3 3.3 Adult %Red 95.7 (L)ive (D)cad L L L L L L L L I L L A7T: Environmental Sciences Branch Div. Of Water Quality MAIL N,C mm To.. 1623 Mail Service Center Raleigh, NC 27699-1623 0 of 10 0 of 0 10 Signfiicam Y Final Mortality Significant or I No Cone. .eproduction Analysis: Repro. LOEC = 1% NOEC = 0.75°/ lethod: Dutmett's T-Test Normal Distrib? yes Method: Kohnogoro Statistic: 0.8313 Critical: 1.035 Equal Variances? yes Method: Bartlett's Statistic: 1I.6 Critical: 15.1 lon-Parametric Analysis (if a ip�): Method: Steels Many One :ffftuxlL% Rank Sum Critical Sun Iverall Analysis: tesult = PASS(FAIL or 'eat LOEC - 2 %: NOEC= 1.5 % ;hronlc Value= 1.73 Should use highest test concentration or highest concentration with D.O. >5.0 mg/l I%Reduction from Control Reproduction Mean Copy DWQjormAT--3 (&91)Rep. 11195 Should use highest test concentration or highest concentration with D.O. >5.0 mg/l I%Reduction from Control Reproduction Mean Copy DWQjormAT--3 (&91)Rep. 11195 Effluent Aquatic Toxicity Report/Phase II Chronic Ceripodaphnia 03/20/19 lcility Coming NPDES#NC 0086169 Pipe# 003 County Cabarrus boratory Performing Test Research 44alyool.Labs, lu r Comments: Final Effluent X }nature of O.R.C. S!mttlubf LabirSupervisor IRAL #'s 64047-01/64166-01 Sionple Information Collection Start Date Grab Composite (Duration) Hardness (mg/1) Spec.Cond. (µmhos/cm) Chlorine (mg/L) Sample temp. at receipt Control Efflueut % 0.5 Effluent % 0.75 Effluent % Effluent % 1.5 Effluent % E Sample l Sample 2 Control 03/11/19 03/13/19 �'_J . + 24 hrs. 24 hrs. 48 21,070 20,860 192 0.01 0.01 - I 3.40 2.90 -.i TestStart Information* Date 03/13/19 End Date 03/20/19 Start Time 11.49 AM End Time 8:40 AM Treatment pH Initial PH Final D.O. Initial D.O. Final Temp. initial Temp. Final Start Renew 1 Renew 2 Start Renew 1 Renew 2 2% 2% 1% Control Control Control 6.96 6.93 6.97 6.95 6.92 6.96 7.04 7.01 7.05 7.03 7.00 7.04 8.6 8.5 8.6 8.6 8.5 9.6 8A 8.2 8.4 8A 9.2 9.4 24.4 24.5 24.4 24.4 24.5 24A 25A 25.1 25.2 25.4 25.1 25.2 21 Chronic Test Results Organism# Final Control Mmmlity %% 0 1 2 3 4 5 6 7 8 9 10 11 12 Mean % Control 3rd Brood 100 22 25 23 24 22 21 24 25 23 23.0 Control Repro CV 6.48 L L L L L L L L L L 48 Hour Mortality 1 2 3 4 5 6 7 a 9 10 11 12 Mean Control 1WC # Young Adult -)iv. (.)� # Young 25 21 23 21 24 21 22 1 25 t 22 21 (D)ead L L L L L L L L L L L222-5Adult(L)ive 1 2 3 4 5 6 7 8 9 10 Mean # Young 21 1 22 1 21 22 23 22 20 21 21 22 21.5 Adult (Lhve Mead L L L L L L L L L L % Red 6.52 1 2 3 4 5 6 7 8 9 10 Mean # Young 21 1 18 1 19 1 19 1211201211191 201 18 19.6 Adult (L)ive (D)wd L L L L ILI L L L L L %Red 14.8 1 2 3 4 5 6 7 8 9 10 Mean # Young 10 11 10 11 12 10 12 9 11 10 10.6 Adult % Red i- L I L I L I L I L I L I L I L I L I L 53.9 1 7 d S A 7 R a to Min # Young 0 0 0 0 0 0 0 0 1 0 0LRO Adult L ive D D D D D D D D D ::D A77. Environmental Sciences Branch Div Of Water Quality MAIL N.G DENR To. 1623 Mail Service Center Raleigh, NC 27699-1623 0 of 10 0 of 0 10 Sigaifr Y t N Final Mortality Si '8cant 2 % I or I No Conc. :eoroduction Anaiysis: Repro. LOEC = 0.75% NOEC = 0.50% Qethod: Dunnett's T-Test Normal Distrib? yes Method: Shapiro Wilkes Statistic: 0.941 Critical: 0.93 Equal variances? L Method: Bartletes Statistic: 5.26 Critical: 13.3 Rank Sum Critical Sum Result a PASSIFAIL os Test LOEC - 1.5 %: NOEC- 1 % Chronic Value= 1.22 % • Should use highest test concentration or highest concentration with D.O. >5.0 mgd 1 % Reduction from Control Reproduction Mean Copy DWQ form AT-3 (8/91) Rev. 11195 Effluent Toxicity Report Form - Chronic Pass/Fail and Acute LC50 Date: 04/10/19 Facility: CORNING, INC. NPDES#: NCO086169 Pipe#: 003 County: CABARRUS Laboratory Performing Test: R & A LABORATORIES, INC. Comments: Final Effluent X CemnEri.rc _ nrYAratnr in Rpsnonsi e C arae 1 64973-01 I" S at Laboratory Supervisor I * PASSED: 13.10 Reduction * I Work Order: 64819-01 Environmental Sciences Branch MAIL ORIGINAL TO: Div. of Environmental Management N.C. Dept. of EHNR 1621 Mail Service Ctr Raleigh, North Carolina 27699-1621 uorzn Uaroiina ueriouapania Chronic Pass/Fail Reproduction Toxicity Test �ONTROL ORGANISMS 1 2 3 4 5 6 7 8 9 10 11 12 # Young Produced f125122123121122124125121122124122123 Adult (L)ive (D)ead JIL IL IL IL IL IL IL IL IL IL IL IL affluent %-: 1$ Chronic Test Results Calculated t = 5.799 Tabular t = 2.508 $ Reduction = 13.14 W Mortality Avg.Reprod. 0.00 22.83 Control Control 0.00 19.83 Treatment 2 Treatment 2 nMTMENT 2 ORGANISMS 1 2 3 4 5 6 7 8 9 10 11 12 Control CV 6.147% # Young Produced 19 20 18 20 19 21 19 22 20 19 21 20 % control orgs producing 3rd brood Adult (L)ive (D)ead L L L •L L L L L L L L L 100% PASS FAIL X Check One 1st sample 1st sample 2nd sample Complete This For Either Test PH Teat Start Date: 04/03/19 Control 6.95E7.O 6.93 7.02 6.97 7.05 Collection (Start) Date Sample 1: 04/01/19 Sample 2: 04/03/19 Treatment 2 6.95 6.94 7.04 6.98 7.06 Sample Type/Duration 2nd 1st P/F s s s Grab Comp. Duration D t e t e t e I S S a n a n a n Sample 1 X 24 hrs L A A r d r d r d I U M M t t t Sample 2 X 24 hrs T P P ist sample 1st sample 2nd sample D.O. Hardness (mg/1) 47 .............. Control 8.6 8.4 8.6 8.3 8.6 8.4 Spec. Cond.(pmhos) 188 21025 18475 Treatment 2 8.6 8.4 8.6 8.3 8.6 8.4 Chlorine(mg/1) ...... 0.04 0.03 LC50/Acute Toxicity Test Sample temp. at receipt(°C) ....... 3.0 3.2 fmnrtality expressed as W. combining replicates) r2omctio ote: Please Concentration plete This n Also Mortality start/end start/end LC50 = $ Method of Determination 95%, Con i ence Limits Moving Average Probit _ %; -- $ _ Spearman Karber Other Organism Tested: Ceriodaphnia dubia Duration(hrs): Copied from DEM form AT-1 (3/87) rev. 11/95 (DUBIA ver. 4.32) Control High Conc. DH D.O. Laserfiche ROY COOPER Covcynur MICHAEL S. R€GAN St9cmaryy I, NDA CULPEPPER Di cror CERTIFIED MAIL: 7012 2210 0002 3534 9915 Mr. John F. Novotny Corning Incorporated 14556 US Hwy 601 S Midland, NC 28107 NORTH CAROLINA Envirorunental (Quality March 29, 2019 SUBJECT: NOTICE OF VIOLATION: NC NOV-2019-TX-0020 . Whole Effluent Toxicity (WET) Testing NPDES Permit No. N00086169/003 Fiber Optic Facility Cabarrus County Dear Mr. Novotny: RECEIVE DIN CDENR/DWl? APR a 4 2919 QROS MOORESVILLE REG10—NAL OFFICE This is to inform you that a review of your toxicity self -monitoring report forms for January 2019 indicates a violation of the toxicity limitation specified in your NPDES Permit. You should take whatever remedial actions are necessary to eliminate the conditions causing the effluent toxicity violation(s). Your efforts may include conducting a Toxicity Reduction Evaluation (TRE), a site -specific study designed to identify the causative agents of effluent toxicity, isolate the sources of toxicity, evaluate the effectiveness of toxicity control options, and confirm reductions in effluent toxicity. Please be aware that North Carolina General Statutes provide for assessment of civil penalties for violations of NPDES permit limitations and requirements. The reverse side of this Notice contains important information concerning your Whole Effluent Toxicity Monitoring and Reporting Requirements. Please note appropriate mailing addresses forsubmitting your Discharge Monitoring Reports (DMRs) and Aquatic Toxicity (AT) Test Forms. We encourage you to review this information; if it would be helpful to discuss this situation or possible solutions to resolve effluent toxicity noncompliance, please contact Ms. Cindy Moore at (919) 743-8442 or Ms. Susan Meadows at (919) 743- 8439. Si cerely, I u Cindy Moore, Supervisor Aquatic Toxicology Branch Division of Water Resources, NCDEQ cc: WV?s Belt —--oresvllle Regional Office Central Files North Carolina Department of Environmental Quality I Division of Water Resources / Water Q1�f fy Sciences Section 4u; 4401 Reedy Creek Road 11621 Mail Service Center I Raleigh, North Carolina 27699-1621 919-743-8400 CORNINGCorning Incorporated t704-569-6100 14556 Hwy 601 South www.corning.com Midland. NC 28107 RcC EIVEDINCCENRrl= WR December 14, 2017 N O V 2 0 2 017 `J%r.RCS f+ OORE,'—V!LL!= REG!OINAL OFFICE Linda Culpepper, Interim Division Director Division of Water Resources North Carolina Department of Environment and Natural Resources 1601 Mail Service Center Raleigh, North Carolina 27699-1601 Re: Corning Incorporated, Concord Facility NPDES Permit NCO086169 Update to Signature Authority Dear Ms. Culpepper: Effective December 13, 2017, I, Don L. Hefner was named Plant Manager of the Corning Concord Optical Fiber Facility, replacing Veronica H. McRae. I have delegated signature authority to: Benjamin C. McMillan Manager, Operations Support Services Timothy D. Haley Environmental Supervisor for the transmittal of all reports required by NPDES Permit No. NCO086169 to discharge waste water in accordance with the Federal Water Pollution Control Act. This includes signature authority for other information requested by the Division of Water Quality regarding NPDES Permit No. NC0086169. Sin Don L. Hefner Plant Manager cc: Corey Basinger Division of Water Resources Mooresville Regional Office 601 East Center Avenue Mooresville, NC 28115 CORNING Corning Incorporated t 704-569-6100 14556 Hwy 601 South www.corning.com Midland. NC 28107 RECEIVEDINCDENRIDWR JUL 3 12017 July 28, 2017 WQROS MOORESVILLE REGIONAL OFFICE Mr. Jay Zimmerman, Director Division of Water Resources North Carolina Department of Environment and Natural Resources 1601 Mail Service Center Raleigh, North Carolina 27699-1601 Re: *orihng ;ncqT,pol atec Concod Fac�l ty BI PDES:Peirii-'fNC0086169.", Update�to Signature_Auth6rity=; Dear Mr. Zimmerman: Effective December 10, 2014, I, Veronica H. McRae was named Plant Manager of the Corning Concord Optical Fiber Facility, replacing Kenneth N. Inman. I have delegated signature authority to: Benjamin C. McMillan Manager, Operations Support Services Timothy D. Haley Environmental Supervisor for the transmittal of all reports required by NPDES Permit No. NCO086169 to discharge waste water in accordance with the Federal Water Pollution Control Act. This includes signature authority for other infonnation requested by the Division of Water Quality regarding NPDES Permit No. NC0086169. Sincerely, Veronica H. McRae Plant Manager cc: Corey Basinger Division of Water Resources Mooresville Regional Office 601 East Center Avenue Mooresville, NC 28115 �i WaterResources Environmental Quality April 4, 2017 Mr. Timothy-D. Haley, EH&S Supervisor Corning Incorporated Corning Optical Fiber Post Office Box 1700 Concord, NC 28026 SUBJECT: Compliance Evaluation Inspection Midland Plant WWTP NPDES Permit NCO086169 Cabarrus County, NC Dear Mr. Haley: FL111i. L EY COOPER Governor M_ICH_ A_EL S. REGAN Secretary S. JAY ZUVIMERMAN Director On March 29, 2017, Roberto Scheller of this Office conducted a compliance inspection at the subject facility. This inspection was conducted as a Compliance Evaluation. Inspection (CEI) to insure compliance with permit requirements and conditions. At the time of inspection facility appeared to be well maintained and operated. We wish to thank you. and the operating staff for assistance regarding this inspection. The enclosed report should.be self-explanatory; however, should you have any questions, please do not hesitate to contact myself or Roberto Scheller at (704) 235-2204 or roberto.scheller@ncdenr.gov. Sincerely, W. Corey Basinger, Regional Supervisor Water Quality Regional Operations Section Division of Water Resources, NCDEQ Enclosed cc: Damien Cantrell, ORC, email: cantrelldd@corning.com Wastewater Branch File =-'Nor'thing Compares'=--. - State of North Carolina I Environmental Quality 1611 Mail Service Center I Raleigh, North Carolina 27699-1611 919-707-9000 United States Environmental Protection Agency Form Approved. EPA Washington, D.C.20460 OMB No. 2040-0057 / Wa�2r IC76 ollanCe InSPeCTIOn RePOff Approval expires 8-31-9F " Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN 2 u 3 I NCO086169 111 12 17/03/29 17 18 i C i 19 i G i 201 I 21-1 -1I I- I I I I I--1 1-1- - I I I I I I I I I I I I I I I I I I I I I I I I I I I I I f 6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 CIA ---- -Reserved— --- 67 1 - 174 751 I I I I I I I80 70 [L_J , j 71 L_j 72 i N 73 I II L-1 I I Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) ' 10:OOAM 17/03/29 14/05/01 Fiber Optic Facility 14556 US Hwy 601 S Exit Time/Date Permit Expiration Date Midland NC 28107 11:58AM 17/03/29 18/10/31 Name(s) of Onsite Representative(s)lTitles(s)/Phone and Fax Number(s) Other Facility Data Damien Duke Cantrell/ORC/704-569-7268/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Veronica H McRae,14556 US Hwy 601 S Midland NC 28107/Plant Managerf/04-569-6100/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Records/Reports Self -Monitoring Program 0 Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date rto heller MRO WQ//252-946-6481/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date W. Corey Basinger MRO WQ//704-235-2194/ EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. 111116 .e Page# NPDES yr/mo/day Inspection Type 1 .. 31 NCO0861 s9 I11 12 17/03/29 17 18 1,1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Page# 2 Permit: NCO086169 Owner - Facility: Fiber Optic Facility Inspection Date: 03/29/2017 Inspection Type: Compliance Evaluation Permit Yes. No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new ❑ ❑ 0 ❑ application? Is the facility as described in the permit? ❑ ❑ ❑ # Are there any special conditions for the permit? 0 ❑ ❑ ❑ Is access to the plant site restricted to the general public? M ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? 0 ❑ ❑ ❑ Comment: Current permit expires on October 31, 2018. Questions regarding reuse of wastewater refered to David Scholobhm in Raleigh, Non Discharge Permitting Unit. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? 0 ❑ ❑ ❑ Is all required information readily available, complete and current? 0 ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? M ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? 0 ❑ ❑ ❑ Is the chain -of -custody complete? 0 ❑ ❑ ❑ Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ ® ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator ❑ ❑ M ❑ on each shift? Is the ORC visitation log available and current? 0 .❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? M ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? 0 ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? 0 ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ M ❑ Comment: Chloride samplinq for 12-2015 was not reported, data collected and to revise subject DMR. Chain of custody (COC) should indicate samples shipped on ice. Effluent Sampling Yes No NA NE Page# 3 Permit: NCO086169 Owner -Facility: Fiber Optic Facility Inspection Date: 03/29/2017 Inspection Type: Compliance Evaluation Effluent Sampling Yes No NA NE Is composite sampling flow proportional? M ❑ ❑ ❑ Is sample collected below all treatment units? M ❑ ❑ ❑ Is proper volume collected? N ❑ ❑ ❑ Is the tubing clean? ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees 0 ❑ ❑ ❑ Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type N ❑ ❑ ❑ representative)? Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? M ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ❑ Comment: Outfalls reviewed during inspection Outfall #001 Stormwater not discharging at time of inspection (discharge to UT of Muddy Creek) Outfall #002 clear with no visible suspended soilds or foam at point of discharge (discharge into UT of Clear Creek). Outfall #003 discharge into Rocky River, no foam or floating solids noted at point of discharge. Page# 4 Wa ter Resources ENVIRONMENTAL QUALITY August 25, 2016 Michele Holbrook Corning Incorporated 310 N. College Road Wilmington, NC 28405 Subject: NPDES Electronic Reporting Requirements Fiber Optic Facility NPDES Permit Number: NCO086169 Dear NPDES Permittee: PAT MCCRORY Governor DONALD R. VAN DER VAART Secre[ary S. JAY ZIMMERMAN RECEIVED/NCDENRRWR AUG 2 9 2016 WQROS MOORESVILLE REGIONAL OFFICE The U.S. Environmental Protection Agency (EPA) recently published the National Pollutant Discharge Elimination System (NPDES) Electronic Reporting Rule. The rule requires NPDES regulated facilities to report information electronically, instead of filing written paper reports. The rule does not change what information is required from facilities. It only changes the method by which information is provided (i.e., electronic rather than paper -based). EPA is phasing in the requirements of the rule over a 5-year period. The two phases of the rule, and their key milestones, are: • Phase 1—Starting on December 21, 2016, regulated entities that are required to submit Discharge Monitoring Reports (DMRs) will begin submitting these reports electronically. If you are currently reporting your DMR data electronically using eDMR, then you simply need to continue reporting in the same way as you are now. The key change is that, starting on December 21, 2016, electronic reporting of DMRs will be required, instead of voluntary. • Phase 2—Starting on December 21, 2020, regulated entities that are required to submit certain other NPDES reports will begin submitting these reports electronically. Reports covered in the second phase include Notices of Intent to discharge in compliance with an NPDES general permit, Sewer Overflow/Bypass Event Reports, and a number of other NPDES program reports. Incorporating Electronic Reporting Requirements into NPDES Permits The NPDES Electronic Reporting Rule requires authorized NPDES programs to incorporate electronic reporting requirements into NPDES permits beginning December 21, 2015. Under the new rule, the electronic reporting process supersedes the paper reporting process. According to our files, your NPDES permit became effective after November 2013, and should contain the requirement to electronically report your Discharge Monitoring Reports using NC DWR's eDMR system. In addition to requiring permittees to report information electronically, the rule also requires permittees to identify the initial recipient for the NPDES electronic reporting data [see 40 CFR 122.41(I)(9)]. Initial State of North Carolina I Environmental Quality I Water Resources 1617 Mail Service Center I Raleigh, North Carolina 27699-1617 919 807 6300 recipient of electronic NPDES information from NPDES-regulated facilities (initial recipient) means the entity (EPA or the state authorized by EPA to implement the NPDES program) that is the designated entity for receiving electronic NPDES Data [see 40 CFR 127.2(b)]. Permittees are required to electronically submit the required NPDES information to the appropriate initial recipient, as determined by EPA. By July 18, 2016, EPA must identify and publish on its web site and in the Federal Register a listing of initial recipients by state and by NPDES data group. Once available, you can use EPA's web site to find out or determine the initial recipient of your electronic submission. NC DWR has submitted a request to EPA to be the initial recipient for the following NPDES data groups: 1. Discharge Monitoring Reports; 2. General Permit Reports [Notices of Intent to discharge (NOls); Notices of Termination (NOTs)]; 3. Pretreatment Program Reports; and 4. Sewer Overflow/Bypass Event Reports EPA's web site will also link to the appropriate electronic reporting tool for each type of electronic submission for each state. Instructions on how to access and use the appropriate electronic reporting tool will be available as well. For more information on EPA's NPDES Electronic Reporting Rule, visit http://www2.epa.gov/compliance/final-national-pollutant-discharge-elimination-system-npdes- electronic-reporting-rule. For more information on electronic reporting to NC DWR, visit http://deg.nc.gov/about/divisions/water-resources/edmr/npdes-electronic-reporting or contact Vanessa Manuel at 919-807-6392 or via email at Vanessa.Manuel@ncdenr.gov. Sincerely, Jeffrey O. Pov-pv- + forS. Jay Zimmerman, P.G. Cc: NPDES File Central Files 9 M;oo'dries011- Regiana;l[0`Ff�ice�/ "�a er e uaiity Program Corning Incorporated t 704-569-6300 14556 Hwy 601 South www.corning.com Midland, NC 28107 RECEIVEDACCENROWR JUN 2 2 2016 WQROS MOORESVILLE REG101"JAL OFFICE June 20, 2016 NC Division of Water Resources Attn: Andrew Pitner 610 E. Center Ave, Suite 301 Mooresville, NC 28115 RE: NCO086169 Dear Mr. Pitner, The Corning Incorporated facility located in Midland, NC, Cabarrus County is submitting ORC change information as required by North Carolina Administrative Code. Enclosed is a copy of forms that were e-mailed to WPCSOCC on 6/15/2016: o Water Pollution Control System Operator Designation Form The facility is currently operating as a P/CII. Damien Cantrell is the designated ORC. Sheila Smith, Kirk Hoover, Randy White, and Jordan Whitley are designated as backup ORCs. If you have any questions concerning this information, please call me at (704) 569-7677. Sincerely, Timothy D Haley EH&S Supervisor Corning Restricted WATER POLLUTION CONTROL SYSTEM OPERATOR DESIGNATION FORM (WPCSOCC) NCAC 15A 8G .0201 Press TAB to enter information Permittee Owner/Officer Name: Veronica H. McRae Mailing Address: 14456 US Hwy 601 South Phone: 704-569-6100 City: Midland State: NC Zip: 28107 Email Address: McRaeVH@corning.com Signature: � �1� �a Date: Facility Name: Fiber Optic Facility County: Cabarrus Permit # NCO086169 YOU MUST SUBMIT A SEPARATE FORM FOR EACH TYPE AND CLASSIFICATION OF SYSTEM: Facility Type: PC Facility Grade: II OPERATOR IN RESPON61BLE CHARGE (ORC) Print Full Name: Damien,Duke Cantrell Work Phone: 704-569-7268 Certificate Type: PC Certificate Grade: II Certificate #: 996741 Email Address: GaULrelidd@corning.com Signature: Date: "I certify that I agree to my designation as the Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G .0204 and failing to do so can result it Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." BACKUP ORC Print Full Name: Jordan Timothy Whitley Work Phone: 704-569-6028 Certificate Type: PC Certificate Grade: I Certificate #:1003104 Email Address: whitleyjt@corning.com Signature: Date: '5 `/f "I certify that I agree to my designation as a Back-up Opera -tor in Responsible Charge for the facility noted. I understand and will abide bf the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G .0204 and failing to do so can result ir. Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Mail, fax or email WPCSOCC, 1618 Mail Service Center, Fax: 919-715-2726 Email: certadmin@ncdenr.gov ORIGINAL to: Raleigh, NC 27699-1618 Mail or Fax Asheville Fayetteville Mooresville Raleigh a COPY to: 2090 US Hwy 70 225 Green St., Suite 714 610 E. Center Ave., Suite 301 3800 Barrett Dr. Swannanoa, NC 28778 Fayetteville, NC 28301-5043 Mooresville, NC 28115 Raleigh, NC 27609 Fax:828-299-7043 Fax:910-486-0707 Fax:704-663-6040 Fax:919-571-4718 Phone:828-296-4500 Phone:910-433-3300 Phone:704-663-1699 Phone:919-791-421 Washington Wilmington Winston-Salem 943 Washington Sq. Mall 127 Cardinal Dr. 45 W. Hanes Mall Rd. Washington, NC 27889 Wilmington, NC 28405-2845 Winston-Salem, NC 27105 Fax 757-QdA-Q71 S raw! Q1 n-:t5n-7nn4 Faw 336-776-9797 WPCSOCC Operator Designation Form (continued) Page Facility Name: Fiber Optic Facility Permit M NCO086169 BACKUP ORC Print Full Name: Randy Jason White Work Phone: 704 569 6028 Certificate Type: PC Email Address: whiterj@corning.com Signature: Certificate Grade: I Certificate M 1002736 Date: "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G .0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System OperatorsCertifrcation Commission." BACKUP ORC Print Full Name: Kirk Alexander Hoover Work Phone: 704 569 7694 Certificate Type: PC Certificate Grade: I Certificate #: 993370 Email Address: hooverka3@corning.com Signature: ,% �{Qt,,r�`)o e� Date: �j� ZC) `2,01 L "I certify that / agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. / understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G .0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." BACKUP ORC j Print Full Name: Sheila B Smith Work Phone: 704 569 6028 Certificate Type: PC Email Address: smithsb@corning.com Certificate Grade: II Certificate #: 28913 Signature: Date: �p "/ certify that i agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. / understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G .0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Print Full Name: Certificate Type: Select Email Address: Signature: BACKUP ORC Work Phone: Certificate Grade: Select Certificate #: Date: "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. i understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G .0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." ?- MCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Donald van der Vaart Governor Secretary July 31, 2015 Mr. Tim Haley, EH&S Supervisor Corning, Inc. 14556 Hwy. 601 South Midland, North Carolina 28107 Subject: Toxicity Test Results Corning, Inc. —Midland Plant WWTP NPDES Permit No. NC0086169 Cabarrus County Dear Mr. Haley: Enclosed is a copy of the toxicity test results relative to the samples collected at the subject facility (Outfall 003) on July 7 and 9, 201.5 by Mr. Wes Bell of this Office. Whole effluent samples were collected for use in a chronic Ceriodaphnia dubia pass/fail toxicity test. The test passed utilizing these samples. The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact Ms. Carol Hollenkamp at (919) 743-8450 and/or Mr. Wes Bell at (704) 235-2192, or at carol.hollenkamp@ncdenr.gov and wes.bell ct,ncdenr.gov.. Sincerely, ZV y � ��. Michael L. Parker, Regional Supervisor Mooresville Regional Office Water Quality Regional Operations Section Division of Water Resources, DENR Enclosure: Toxicity Test Results cc: MSC 1617-Central Files/Basement Susan Meadows, Aquatic Toxicity Unit Cabarrus Health Alliance W. Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-16991 Fax: (704) 663-60401 Customer Service:1-877-623-6748 Internet: www.ncwaterquality.org Division of Water Resources July 30, 2015 To: Michael Parker Water Quality Regional Operations, MRO Through: Cindy A. Moore - Supervisor, Aqua c Toxicology Branch (ATB) From: Carol Hollenkamp (/I Quality Assurance Officer, Aquatic Toxicology Branch (ATB) Subject: Whole effluent toxicity test results Corning Midland Fibers Facility NPDES Permit # NC0086169/003 Cabarrus County The aquatic toxicity test using flow -proportional composite samples of effluent discharged from the Corning Midland Fibers Facility has been'completed. Corning Midland Fibers Facility has a permitted effluent discharge that is 0.107 million gallons per day (MGD) entering the Rocky River (7Q10 of 30 CFS). Whole effluent samples were collected on July 7 and July 9 by Wes Bell and facility representative Damien Cantrell for use in a chronic Ceriodaphnia dubia pass -fail toxicity test. This test passed. Toxicity test information follows. Test Type Test Concentrations Test Result Control Survival Control Mean Reproduction Test Treatment Survival Treatment Mean Reproduction First Sample pH First Sample Conductivity First Sample Total Residual Chlorine Second Sample pH Second Sample Conductivity Second Sample Total Residual Chlorine 3-Brood Ceriodaphnia dubia chronic pass fail 1% Pass 1.0.0% 19.25 neonates 100% - - 18.36 neonates 8.21 SU 25.6 millimhos/cm <0.10 mg/L 8.15 SU 25.8 millimhos/cm <0.10 mg/L Test results for the above samples indicate that the effluent would not be predicted to have water quality impacts. These samples were split with Research and Analytical Laboratories, Inc. The test conducted by Research and Analytical Laboratories, Inc also passed.' Please contact us if you have any questions or if further effluent toxicity monitoring is desired. We may be reached at (919) 743-8401. Basin: YAD12 cc: Central Files Wes Bell (MRO) Aquatic Toxicology Branch Water Sciences Section Division of Water Resources July 30, 2015 NI au To: Michael Parker Water Quality Regional Operations, MRO Through: Cindy A. Moore Supervisor, Aqua c Toxicology Branch (ATB) i From: Carol Hollenkamp �rl Quality Assurance Officer, Aquatic Toxicology Branch (ATB) Subj ect: Whole effluent toxicity test results Corning Midland Fibers Facility NPDES Permit # NC0086169/003 Cabarrus County The aquatic toxicity test using flow -proportional composite samples of effluent discharged from the Corning Midland Fibers Facility has been completed. Corning Midland Fibers Facility has a permitted effluent discharge that is 0.107 million gallons per day (MGD) entering the Rocky River (7Q10 of 30 CFS). Whole effluent samples were collected on July 7 and July 9 by Wes Bell and facility representative Damien Cantrell for use in a chronic Ceriodaphnia dubia pass -fail toxicity test. This test passed. Toxicity test information follows. Test Type 3-Brood Ceriodaphnia dubia chronic pass fail Test Concentrations 1 % Test Result Pass Control Survival 100% Control Mean Reproduction 19.25 neonates Test Treatment Survival 100% - - Treatment Mean Reproduction 18.36 neonates First Sample pH 8.21 SU First Sample Conductivity 25.6 millimhos/cm First Sample Total Residual Chlorine <0.10 mg/L Second Sample pH 8.15 SU Second Sample Conductivity 25.8 millimhos/cm Second Sample Total Residual Chlorine <0.10 mg/L Test results for the above samples indicate that the effluent would not be predicted to have water quality impacts. These samples were split with Research and Analytical Laboratories, Inc. The test conducted by Research and Analytical Laboratories, Inc also passed. Please contact us if you have any questions or if further effluent toxicity monitoring is desired. We may be reached at (919) 743-840L 1 T _i '1:10 1p) cc: Central Files Wes Bell (MRO) Aquatic Toxicology Branch Mater Sciences Section Wes From: Hollenkamp, Carol Sent: Thursday, July 30, 2015 3:20 PM To: Parker, Michael Cc: Bell, Wes; Moore, Cindy Subject: Toxicity Test Reports Attachments: West Stanly WWTP_0715.pdf, Corning Midland Fibers Facility_0715.pdf Attached are the toxicity test reports for West Stanly WWTP and Corning Midland Fibers Facility. If you have any questions, just let me know. Thanks, Carol Hollenkamp Aquatic Toxicology Branch/Water Sciences Section North Carolina Division of Water Resources/DENR 1621 Mail Service Center, Raleigh, NC 27699-1621 Please NOTE NEW PHONE # Phone: (919) 743-8440 Fax: (919) 743-8517 Website: http://Portal.ncdenr.org/web/wq/ess/atu E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. A a - F.1 L--E NCDENR North Carolina Department of Environment and -Natural Resources - Pat McCrory Donald van der Vaart Governor Secretary May 29, 2015 Mr. Tim Haley, EH&S Supervisor Corning, Inc. 14556 Hwy. 601 South Midland, North Carolina 28107 Subject: Effluent Sampling Results Corning, Inc. — Midland .Plant WWTP NPD.ES .Permit No. NCO086169 Cabarrus County Dear Mr. Haley: Enclosed is a copy of the laboratory results for the effluent samples collected during the Compliance Sampling Inspection performed at the subject facility on April 9, 2015 by Mr. Wes Bell of this Office. Effluent composite and grab samples were collected at Outfall 003 during this inspection. The facility complied with all applicable effluent permit limits. Please attach this correspondence with the previously issued inspection report (dated April 14, 2015) to complete your records. The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact Mr. Bell at (704) 235-2192, or at wes.bell@ncdenr.gov. Sincerely, Jy Michael L. Parker, Regional Supervisor Mooresville Regional Office Water Quality Regional Operations Section Division of Water Resources, DENR Enclosure: Effluent Results cc: MSC 1617-Central Files/Basement Cabarrus Health Alliance Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-16991 Fax: (704) 663-60401 Customer Service:1-877-623-6748 Internet: =v.ncwaterquality.org An Equal Opportunity i Affirmative Action Employer — 30% Reeycledt10% Post Consumer paper ac18242 NC DWR Water Sciences Section -Chemistry Laboratory Resufts County: CABARRUS Sample ID: AC18242 River Basin YADKIN-PEEDEE PO Number # 15W2071 Report To MRO " ""DWR Date Received: 04/10/2015 Collector: W BELL Time Received: 08:00 Labworks LoginlD MSWIFTFinal Region: MRO Division of Water Resources Report Date: 5/11/15 Sample Matrix: WASTEWATER Loc. Type: EFFLUENT Final Repo Report Print Date: 05/11/2015 Emergency Yes/No VisitlD COC Yes/No Yes Loc. Descr.: CORNING, INC MIDLAND WWTP EFFLUENT 11 cati on ID: NC0086169 Collect Date: 04/09/2015 Collect Time: 09:00 Sample Depth 3 If this report is labeled preliminary report, the results have not been validated. Do not use for Regulatory purposes. CAS # Analyte Name PQL Result/ Units Method Analysis Validated by Qualifier Reference Date LAB Sample temperature at receipt by lab 0.4 °C 4/10115 MSWIFT WET Residue Suspended in liquid 6.2 6.2 U mg/L SM 2540 D-1997 4/15/15 CGREEN Ion Chromatography _TITLE_ mg/L EPA300.0 rev2.1 4/30/15 CGREEN Fluoride 0.4 0.8 U,P mg/L EPA300.0 rev2.1 4130/15 CGREEN Chloride 1.0 9900 mg/L EPA 300.0 rev2.1 4/30/15 CGREEN Bromide 0.4 13 mg/L EPA 300.0 rev2.1 5/1115 CGREEN Sulfate 2.0 2700 mg/L EPA 300.0 rev2.1 4/30/15 CGREEN NUT NH3 -as N in liquid 0.02 0.09 mg/L as N EPA350.1 REV 2 4/10/15 CGREEN Total Kjeldahl N as N in liquid 0.2 0.68 mg/L as N EPA 351.2 REV 2 4/16/15 CGREEN NO2+NO3 as N in liquid 0.02 0.91 mg/L as N EPA353.2 REV 2 4/10/15 CGREEN Phosphorus_total as P in liquid 0.02 2.3 mg/L as P EPA365.1 REV 2 4/10/15 CGREEN WSS Chemistry Laboratory>> 1623 Mail Service Center, Raleigh, NC 27699-1623 (919) 733-3908 For a detailed description of the qualifier codes refer to <httD://Dortal.ncdenr.orL/web/Wa/ODs/methods-and-DQls> Page 1 of 1 County: CABARRUS River Basin YADKIN-PEEDEE Report To... MRO Collector: W BELL Region: MRO Sample Matrix: WASTEWATER Loc. Type: EFFLUENT Emergency Yes/No COC Yes/No Yes ` U D`lf X rWaterSciences sion of Water Resources Final Report ViSIOD 1 Laboratory results Sample ID: AC1.8243 PO Number# 15W2072 Date Received: 04116/2015 Time Received: 08:00 Labworks LoginlD MSWIFT Final Report Date: 6/20115 Report Print Date: 05/20/2015 Loc. Descr,:.CORNING. INC MIDLAND. WWTP EFFLUENT Location ID: NC6086169 Collect Dater 04/09/2015 Collect Time: 09:35 Sample Depth 1 !f this report is labeled preliminary report, the results have not been validated. Do not use for Regulatory purposes. CAS # Analvte Name PQL Result/ Units Method Analysis Validated b Qualifier Reference Date LAB Sample temperature at receipt by lab 0.4 °C 4/10/15 MSWIFT MET 7440-22-4 Ag by furnace 5.0 5.0 P ug/L EPA200.9 5./12115 ES.TAFFO.RD1 7429-90-5 Al by ICP 60 79 ug/L EPA 200.7 4127/16 ESTAFFORD1 7440-38-2 As by furnace 2.0 2,0 U ug/L. EPA200.9 5/11/15 ESTAFFORD1 7440<38-3 Ba by ICP 10 42 ug/L EPA 200.7 4/27/15 ESTAFFORDI 7440-43-9 Cd by furnace 0.50 0.50 U ug/L EPA200 9 5/4/15 ESTAFFORDI 7440-47-3 Cr by ICP 10 15 ug/L EPA'200.7 4/29/15 ESTAFFORD1 7440-50-8 Cu by ICP 2.0 22 ug/L EPA 200.7 4129/15 ESTAFFORDI 7439-89-6 Fe by ICP 50. 350 ug/L. EPA,200.7 4/27/15 ESTAFFORDI 74394776 Hg 245.1 0.2 0.20 U ug/L EPA245.1 4114/15 ESTAFFORDI 7440-02-0 Ni by furnace 2.0 40 ug/L EPA200.9 5/8115 ESTAFFORD1 7439-92-1 Pb by furnace 2:0 . 10 P J2 ug/L EPA 200.9 516115 ESTAFFORDI 7782 49 2 Se by -furnace 5.0 5.0 U ug/L EPA 2Q0.9 .5/5115 ESTAFFORDI 7440-65-6 Zn by ICP 10 270 J2 uglL EPA 200.7 4/29115 ESTAFFORD1 Sample Comments. Met:Zn-J2-estimated-spk recovery >130%(138%) Met:Pb-J2-estimated-LFB recoverp115%0(128%) WSS Chemistry. Laboratory>> 1623 Mail Service Center, Raleigh, NC 27699-1623 (919)'733-3908 Ford rlgLiiird dnscrlUiion grllm quaiifinr egtlns roPor to'�}lt;tq;%%jinY'tc1 i.1.1C(iCI1T.or�/web/ivaf�tnSltYietf}a�d s-and-na ls% Page 1 of 1 Water Pollution Control System Operator Designation Form WPCSOCC NCAC 15A 8G .0201 Permittee Owner/Officer Name: Cnew l &_l / NCO O Onc fac Mailing Address: 1455( t` wl ®1 S City: 1 �->LA,,j C> State: NIC Zip: Z9107 _ Phone #: (`764) G 3 / 0 Email c Signature: 44 Date: 3 _ 70/ ................................................................................................................................................. Facility Name: Co (Z Permit #: MC 00 F6 ® � SUBMIT A SEPARATE FORM FOR EACH TYPE SYSTEM! Facility Tyne/Grade: Biological WWTP Surface Irrigation Physical/Chemical Land Application Collection System Operator in Responsible Charge (ORC) Print Full Name: Certificate Signature: one � C f Z Z fo 'R" Date: "I certify that I agree to my designation as the Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G .0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." ................................................................................................................................................. Back -Up Operator in Responsible Charge (BU ORC) 4jn� Print Full Name: S 6�% I elS e Certificate Type / Grade / Number: . 91,' Pj IL 2j Work Phone #: (qb 4) Flo 9=(60,3 Signature: �, °� Date: 12) d "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." .................................................................................................................................................., Mail, fax or email the WPCSOCC, 1618 Mail Service Center, Raleigh, NC 27699-I618 Fax: 919.715.2726 original to: Email kcertadm nncdenr aov Mail or fax a copy to the Asheville Fayetteville Mooresville Raleigh appropriate Regional Office. 2090 US Hwy 70 225 Green St 610 E Center Ave 3800 Barrett Dr Swannanoa 28778 Suite 714 Suite 301 Raleigh 27609 Fax: 828.299.7043 Fayetteville 28301-5043 Mooresville 28115 Fax: 919.571.4718 Phone:828.296.4500 Fax:910.486.0707 Fax:704.663.6040 Phone:919.791.4200 Phone:910.433.3300 Phone:704.663.1699 Washington Wilmington Winston-Salem 943 Washington Sq Mall 127 Cardinal Dr 585 Waughtown St Washington 27889 Wilmington 28405-2845 Winston-Salem 27107 Fax:252.946.9215 Fax:910.350.2004 Fax:336.771.4631 Phone:252.946.6481 Phone:910.796.7215 Phone:336.771.5000 Revised 03-2014 CORNING Corning Incorporated t 704-569-6100 14556 Hwy 601 South www.corning.com Midland, NC 28107 December 10, 2014 DEC 1 1 2014 Mr. Tom Reeder, Director Division of Water Resources North Carolina Department of Environment and Natural Resources 1601 Mail Service Center Raleigh, North Carolina 27699-1601 Re: Corning Incorporated, Concord Facility NPDES Permit NCO086169 Update to Signature Authority Dear Mr. Reeder: Effective December 10, 2014,.I, Veronica H. McRae have been named Plant Manager of the Corning Concord Optical Fiber Facility, replacing Kenneth N. Inman. I have delegated signature authority to: John C. Lanier Manager, Operations Support Services . Timothy D. Haley EH&S Supervisor for the transmittal of all reports required by NPDES Permit No.. NCO086169 to discharge waste water in accordance with the Federal Water Pollution Control Act. This includes signature authority for other information requested by the Division of Water Quality regarding NPDES Permit No.. NC0086169. Sincerely, Veronica H.:McRae Plant Manager cc: Michael Parker Division of Water Resources Mooresville Regional Office: 601 East Center Avenue . Mooresville; NC 28115 PPPPP'r' Pat McCrory Governor Mr. Tim Haley Corning Inc. A NC®ENR North Carolina Department of Environment and Natural Resources November 26, 2014 Subject: Classification of Water Pollution Control System Corning Inc., Fiber Optic Facility NCO086169 — Cabarrus County Dear Mr. Haley: John E. Skvarla, III Secretary 20i4 In accordance with North Carolina General Statute § 90A-37, the Water Pollution Control System Operators Certification Commission is required to classify all water pollution control systems. The classification of Physical - Chemical Water Pollution Control Treatment Systems, found at 15A NCAC 8G .0306, was adopted by the Commission to classify water pollution control systems. The Water Pollution Control System Operators Certification Commission has determined that the subject facility is classified as a Grade 2 Physical - Chemical Water Pollution Control Treatment System. As required by 15A NCAC 8G .0202 and your permit, you must designate a Grade 2 or higher Physical - Chemical Operator in Responsible Charge (ORC) and a Back-up Operator with at least a Grade 1 Physical - Chemical certification. If -you wish to change your ORC designations, please complete and return the enclosed ORC Desianation Form to this office via USPS or email to certadmin@ncdenr.gov. If there are no changes required in designations, there is no need to return the form. If you have any questions concerning this classification or the designation of operators, please contact me at 919.707.9108, or via email at steve.reid@ncdenr.gov. Sincerely, r0owroaffill ON Supervisor, NC Operator Certification Program Cc: Mooresville Regional Office - WBell File 1618 Mail Service Center, Raleigh, NC 27699-1618 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Telephone (919) 807-6353 Fax (919) 715-2726 Internet: http://portal.ncdenr.org/web/wq/admin/tacu An Equal Opportunity \ Affirmative Action Employer— 501% Recycled \ 10% Post Consumer Paper. PPPPV- a11, Wes From: Reid, Steve Sent: Wednesday, November 26, 2014 11:51 AM To: haleytd@corning.com Cc: Bell, Wes Subject: Reclassification of NCO086169 Attachments: NC0086169_corning_f1iber_0ptics.pdf; ORC Designation Form - Revised 10-2014.pdf Mr. Haley - Wes Bell of our Mooresville Regional Office requested a reclassification of the subject facility earlier this month. The classification has been changed from Physical/Chemical 1(PC1) to PC2. Attached, please see the classification letter and ORC Designation Form. If you wish to change the ORC designations for this permit, please complete the form and return to us as noted on the document. Otherwise, we will assume the designations will remain as they are. Please contact me if there are any questions or if I may assist you further. Thanks! Steve Reid Supervisor, NC Operator Certification Program NCDENR / Division of Water Resources PH:919.707.9108 FX:919.715.2726 steve.reid@ncdenr.gov http://Portal.ncdenr.org/web/wq/admin/tacu or ncwater.org/wwcert Office: 1209 - G (Archdale Bidg) Mail: 1618 Mail Service Ctr, Raleigh NC 27699-1618 Physical address: 512 N. Salisbury St., Raleigh NC 27601 Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulation. LE/ F� ZA CN North Carolina Department of Environment and Natural Resources Pat McCrory John E. Skvarla, III Governor Secretary July 14, 2014 Mr. Scot M. Lachowicz Operations Manager Corning, Inc. 14556 Hwy. 601 South Midland, North Carolina 28107 Subject: Notice of Deficiency — Effluent Limitation Tracking #: NOD-2014-LV-0064 Corning Midland Plant WWTP NPDES Permit No. NCO086169 Cabarrus County Dear Mr. Lachowicz: A review of the January 2014 self -monitoring report for the subject facility revealed a violation of the following parameter at Outfall 003: Date Parameter Reported Value Permit Limit 1/28/14 Total suspended solids 48.0 mg/L 45.0 mglL (Daily maximum) Remedial actions, if not already implemented, should be taken to correct the causes(s) of the noted violation. Unresolved violations may lead to the issuance of a Notice of Violation and/or assessments of civil penalties by the Division of Water Resources. Thank you for your attention to this matter. If you have questions concerning this matter please do not hesitate to contact Ms. Marcia Allocco at (704) 235-2204. Sincerely, G a Michael L. Parker, Regional Supervisor Water Quality Regional Operations Section Division of Water Resources, NCDENR cc: Wastewater Branch MSC 1617 — Central Files Basement Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-16991 Fax: (704) 663-60401 Customer Service:1-877-623-6748 Internet: hftp://portal,nedenr.org/web/wq NCDENR North Carolina Department of Environment and Natural Resources Division to VJ�t Beverly Eaves Perdue Charles Wakild, P.E. Governor Director January 3, 2013 Mr. Kenneth N. Inman Corning, Inc. 14556 Hwy. 601 South Midland, North Carolina 28107 Subject: Rescission of Notice of Deficiency — Monitoring Violations Tracking #: NOD-2012-MV-0088 Corning, Inc. - Concord Facility WWTP NPDES Permit No. NCO086169 Cabarrus County Dear Mr. Inman: Dee Freeman Secretary On December 27, 2012, this Office received a response to the above referenced Notice of Deficiency (NOD). The NOD was issued for failing to monitor total residual chlorine and pH for the week ending August 4, 2012. Based on the amended DMR received by this office on December 27, 2012, this office is rescinding the above referenced Notice of Deficiency. If you have questions concerning this matter, please do not hesitate to contact Ms. Marcia Allocco at (704) 235-2204. Sincerely, Michael Parker Regional Supervisor Surface Water Protection cc: Point Source Branch MA Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-16991 Fax: (704) 663-60401 Customer Service:1-877-623-6748 Internet: http://portal.ncdenr,org/weblwq An Equal Opportunity \ Affirmative Action Employer— 30% Recycledl10% Post Consumer paper NorthCarohna Nor mrjglt-1 Corning Incorporated t 704-569-6300 CORNING 14556 Hwy 601 South www_corning.com Midland, NC 28107 RECEIVE® DIVISION OF WATER QUALITY March 25, 2011 Ms. Colleen Sullins, Director Division of Water Quality North Carolina Department of Environment and Natural resources 1617 Mail Service Center Raleigh, IBC 27699-1617 Re: Corning Incorporated, Concord Facility NPDES Permit NCO086169 Update to responsible Official Dear Ms. Sullins, MAR 3 0 2011 SWP SECTION MOORESVlLLE REGIONAL OFFICE Currently, the designated Responsible Official for the Corning Concord facility is: Kenneth N. Inman Site Manager The following individuals have Signature authority for other information requested by the Division of Air Quality regarding Water Permit No. NC086169: Carla Lawrence Production Superintendant Rodney A. Morgan EH&S Supervisor Timothy D. Daley Facilities Manager Please contact Rodney Morgan at (704) 569-7209 if there are any questions. Sincerely, i ley - Kenneth N. Inman Site Manager cc: Mr. Rob Krebs Division of Water Quality 610 East Center Avenue, Suite 301 Mooresville, IBC 28115 O}�� Corning Incorporated t 704-569-6300 t 14556 Hwy 601 South www.corning.com Midland, NC 28107 March 25, 2011 Ms. Colleen Sullins, Director Division of Water Quality Forth Carolina Department of Environment and Natural Resources 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Corning Incorporated, Concord Facility NPDES Permit NCO086169 Update to Responsible Official Dear Ms. Sullins, RECEIVED DIVISION OF WATER QUALITY MAR 3 0 2011 Si'iP SECTION MOORESVILLE REGIONAL OFFICE Currently, the designated Responsible Official for the Corning Concord facility is: Kenneth N. Inman Site Manager The following individuals have Signature authority for other information requested by the Division of Air Quality regarding Water Permit No. NCO86169: Carla Lawrence Production Superintendant Rodney A. Morgan EH&S Supervisor Timothy D. Haley Facilities Manager Please contact Rodney Morgan at (704) 569-7209 if there are any questions. - Sincerely, 4�4 Kenneth N. Inman Site Manager cc: Mr. Rob Krebs Division of Water Quality 610 East Center Avenue, Suite 301 Mooresville, NC 28115 E .A, � F�L­ NCDENR // North Carolina Department of Environment and Natural Resources Pat McCrory Donald van der Vaart Governor Secretary April 14, 2015 Mr. Tim Haley, EH&S Supervisor Coming, Inc. 14556 Hwy. 601 South Midland, North Carolina 28107 Subject: Compliance Sampling Inspection Corning, Inc. — Midland .Plant WViWT.P NPD.ES Permit No. NCO086169 Cabarrus County Dear Mr. Haley: Enclosed is a copy of the Compliance Sampling Inspection Report for the inspection conducted at the subject facility on April 9, 2015 by Mr. Wes Bell of this Office. Please inform the facility's Operator -in - Responsible (ORC) of our findings by forwarding a copy of the enclosed report. The results of the effluent samples collected on April 9, 2015 will be forwarded to you under separate cover. The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact Mr. Bell at (704) 235-2192, or at wes.bell@ncdenr.gov. Enclosure: Inspection Report cc: MSC 1617-Central Files/Basement Cabarrus Health Alliance ►L. Sincerely, ,1V �- Michael L. Parker, Regional Supervisor Mooresville Regional Office Water Quality Regional Operations Section Division of Water Resources, DENR Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-16991 Fax: (704) 663-60401 Customer Service:1-877-623-6748 Internet: S"wric%vaterquality.org Au Equal Opportunity 1 Affirmative Action Emplover-30% Recycled?10% Post Consumer paper United States Environmental Protection Agency Form Approved. Washington, D.C.20460 EPA OMB No. 2040-0057 Water Compliance Inspection'Report Approval expires8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN 1 2 J5 I 3 I NCO086169 I11 12 15/04/09 17 18 I S J 19 I G j 201 211111 1 1 I I I I II 11 I I I I I I I I I I I I I I I I I I I I I II I I I I I f6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ------ --------Reserved---------- 67 2.0 70 IA I 71 [LJj 72 L N J 731 I 174 751 III I 1 �80 LJ L:I Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES.Permit Number) 09:20AM 15/04/09 14/05/01 Fiber Optic Facility ExitTimelDate permit Expiration Date 14556 US Hwy 601 S 01:10PM 15/04/09 18/10131 Midland NC 28107 Name(s) of Onsite Representative(s)[Titles(s)/Phone and Fax Number(s) Other Facility Data !/! Damien Duke Cantrell/ORC/704-569-6310/ Name, Address of Responsible Officialffitle/Phone and Fax Number Contacted Veronica H McRae,14556 US Hwy 601 S Midland NC 28107/Plant No Managerf704-569-6100/ Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit E Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Storm Water Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signatu/re�(s) of I pecto%r(s) Agency/OfficelPhona and Fax Numbers Date We Bell , /J '� t MRO WQ1f704-663-1699 Ext.2192/� Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# NPDES yr/mo/day. Inspection Type (Cont.) 1 31 N00086169 I11 12 15/04/09 17 18 I s I Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) On -Site Representatives: The Company was represented by the following personnel: Mr. Tim Haley/EH&S Supervisor; Mr. Damien Cantrell/ORC; and Ms. Sheila Smith/Backup ORC. STORMWATER: Site grounds were well maintained. The Stormwater Pollution Prevention Plan (SPPP) records reviewed during the inspection were organized and well maintained. The SPPP is updated annually and was last updated in November 2014. The facility has incorporated a SPCC Plan as part of the Spill Response Plan. Facility inspections were performed in October 2014 and April 2014. Employee training was performed in December 2014. The facility staff must ensure to document the inspections of the stormvater drainage system for the presence of non-stormwater discharges. The facility has designated two stormwater outfalls (001 and 002). Qualitative monitoring at both outfalls was performed in October 2014 and April 2014. The discharges from both outfalls were clear. with no floatable solids or foam. Page# Permit: NCO086169 Owner - Facility: Fiber Optic Facility Inspection Date: 04/09/2015 Inspection Type: Compliance Sampling Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new M ❑ ❑ ❑ application? Is the facility as described in the permit? 0 ❑ ❑ ❑ # Are there any special conditions for the permit? 0 ❑ ❑ ❑ Is access to the plant site restricted to the general public? M ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ❑ ❑ ❑ Comment: The subject permit expires on 10/31/2018. The last compliance evaluation inspection was performed at the facility on 4/14/2011. Record Keepina Are records kept and maintained as required by the permit? Is all required information readily available, complete and current? Are all records maintained for 3 years (lab. reg. required 5 years)? Are analytical results consistent with data reported on DMRs? Is the chain -of -custody complete? Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? Has the facility submitted its annual compliance -report to users and DWQ? (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? Is the ORC visitation log available and current? Is the ORC certified at grade equal to or higher than the facility classification? Is the backup operator certified at one grade less or greater than the facility classification? Is a copy of the current NPDES permit available on site? Facility has copy of previous year's Annual Report on file for review? Yes No NA NE ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ 01 ❑ ❑ ❑ ❑ ❑ M ❑ ❑ ❑ ■ ❑ ■ ❑ ❑ ❑ E ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ■ ❑ Comment: The records reviewed during the inspection were organized and well maintained. Discharge Monitoring Reports (DMRs) were reviewed for the period January 2014 through December 2014 No limit violations were reported and all monitoring frequencies were correct. Laboratory Yes No NA NE Page# 3 Permit: NCO086169 Owner - Facility: Fiber Optic Facility Inspection Date: 04/09/2015 Inspection Type: Compliance Sampling Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? N ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? 0 ❑ ❑ ❑ # Is the facility using a contract lab? 0 ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees 0 ❑ ❑ ❑ Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ N ❑ Incubator (BOD) set to 20.0 degrees Celsius +/-1.0 degrees? ❑ ❑ E ❑ Comment: On -site effluent analvses (DH. temperature, total residual chlorine) are performed under the Company's laboratory certification #5029. WSACC's Rocky River Regional WWTP Laboratory (Certification #177), Environment 1 (Certification #10), and R&A Labs (Certification #34) have also been contracted to provide analytical support. The laboratory instrumentation used for field analyses appeared to be properly calibrated/verified and documented. Effluent Samplina Yes No NA NE Is composite sampling flow proportional? N ❑ ❑ ❑ Is sample collected below all treatment units? ❑ ❑ ❑ Is proper volume collected? ❑ ❑ ❑ Is the tubing clean? E ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees N ❑ ❑ ❑ Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type 0 ❑ ❑ ❑ representative)? Comment: The subiect permit reauires both composite and arab effluent samples. The ORC and staff must ensure to perform/document periodic aliquot verifications on the composite sampler. The ORC was in the process of replacing the spigot used for effluent grab samples to minimize sample aeration. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: The wastewater facility appeared to be Droperly operated and well maintained. The wastewater facility is equipped with in -line monitoring systems that include ORP, pH. conductivity, and temperature. Equalization Basins Yes No NA NE Is the basin aerated? ❑ ❑ 0 ❑ Is the basin free of bypass lines or structures to the natural environment? 0 ❑ ❑ ❑ Page# 4 Permit: NC0086169 Owner - Facility: Fiber Optic Facility Inspection Date: 04/09/2015 Inspection Type: Compliance Sampling Equalization Basins Yes No NA NE Is the basin free of excessive grease? ❑ ❑ M ❑ Are all pumps present? M ❑ ❑ ❑ Are all pumps operable? ❑ ❑ ❑ Are float controls operable? N ❑ ❑ ❑ Are audible and visual alarms operable? ❑ ❑ ❑ 0 # Is basin size/volume adequate? N ❑ ❑ . ❑ Comment: Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? 0 ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? ❑ ❑ 0 ❑ Are weirs level? 0 ❑ ❑ ❑ Is the site free of weir blockage? E ❑ ❑ ❑ Is the site free of evidence of short-circuiting? ❑ ❑ ❑ Is scum removal adequate? ❑ ❑ ❑ Is the site free of excessive floating sludge? ❑ ❑ ❑ Is the drive unit operational? ❑ ❑ ❑ Is the return rate acceptable (low turbulence)? ❑ ❑ M ❑ Is the overflow clear of excessive solids/pin floc? N ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately %4 of the sidewall depth) ❑ ❑ ❑ Comment: The Lamella clarifier was operational and in-service. Chemical Feed Yes No NA NE Is containment adequate? ❑ ❑ ❑ Is storage adequate? 0 ❑ ❑ ❑ Are backup pumps available? M ❑ ❑ ❑ Is the site free of excessive leaking? 0 ❑ ❑ ❑ Comment: De -chlorination Yes No NA NE Type of system ? Liquid Is the feed ratio proportional to chlorine amount (1 to 1)? ❑ ❑ N ❑ Is storage appropriate for cylinders? ❑ ❑ ❑ Page# 5 Permit: NCO086169 Owner - Facility: Fiber Optic Facility Inspection Date: 04/0912015 Inspection Type: Compliance Sampling De -chlorination Yes No NA NE # Is de -chlorination substance stored away from chlorine containers? ❑ ❑ 0 ❑ Are the tablets the proper size and type? ❑ ❑ 0 ❑ Comment: Aqueous sodium bisulfite is used for dechlorination. Are tablet de -chlorinators operational? ❑ ❑ 0 ❑ Number of tubes in use? Comment: Flow Measurement- Effluent Yes No NA NE # Is flow meter used for reporting? 0 ❑ ❑ ❑ Is flow meter calibrated annually? M ❑ ❑ ❑ Is the flow meter operational? 0 ❑ ❑ ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ 0 ❑ Comment: The flow meter for Outfall 003 is calibrated/verified twice Der vear and was last calibrated/verified on 3/18/2015 by the Company's I & E personnel. Outfall 003 flows are measured upstream of the non -contact cooling water and boiler blowdown internal outfall as specified in the permit. Outfall 002 flows are based on flow calculations (flow rate, duration, Pump Station - Effluent Yes No NA NE Is the pump wet well free of bypass lines or structures? 0 ❑ ❑ ❑ Are all pumps present? 0 ❑ ❑ ❑ Are all pumps operable? M ❑ ❑ ❑ Are float controls operable? 0 ❑ ❑ ❑ Is SCADA telemetry available and operational? ❑ ❑ ❑ Is audible and visual alarm available and operational? ❑ ❑ ❑ M Comment: The effluent pump station is equipped with an in -line monitoring system that includes PH, conductivity, ORR and temperature. The facility also has the capability of diverting flows to an "off -spec" tank (adjacent to pump station) if needed. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ M ❑ Page# 6 PF Permit: NC0086169 Owner - Facility: Fiber Optic Facility Inspection Date: 04/0912015 Inspection Type: Compliance Sampling Effluent Pipe Yes No NA NE Comment: . The effluent appeared clear with no floatable solids or foam. DWR staff collected effluent samples (composite and grab) at the time of the inspection. The results will be forwarded under separate cover. Page# �� ; r' NC®ENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. Dee Freeman Governor Director Secretary December 17, 2012 Mr. Kenneth N. Inman Corning, Inc. 14556 Hwy. 601 South Midland, North Carolina 28107 Subject: Notice of Deficiency - Monitoring Limitations Tracking #: NOD-2012-MV-0088 Corning, Inc. - Concord Facility WWTP NPDES Permit No. NCO086169 Cabarrus County Dear Mr. Inman: A review of the August 2012 self -monitoring report for the subject facility revealed a violation of the following parameter at Outfall 003: Date Parameter Reported Value -Monitoring Requirement Week ending 8/4/12 Total residual chlorine Once on 811/12 .2x/vveek Week ending 8/4/12 pH None 1 x/week Remedial actions, if not already implemented, should be taken to correct:.the causes(s) of the noted violation. Unresolved violations may, lead to the issuance of a Notice of Violation and/or assessments of civil penalties by the Division of Water Quality. If the violations are of a continuing nature, not related to operation and/or maintenance problems, and you anticipate remedial construction activities, then you may wish to consider applying for a Special Order by Consent (SOC). If the violations are due to a transcription error (data left off the DMR) please submit an amended DMR (two copies) to this Office along with a cover letter asking for rescission of the Notice of Deficiency. Please address your correspondence to Ms. Marcia Allocco at the letterhead address. Thank you for your attention to this matter. If you have questions concerning this matter or to apply for a SOC, please do not hesitate to contact Ms. Allocco at (704) 235-2204. Sincerely, F Marcia Allocco Surface Water Protection Acting Regional Supervisor . _ c;c:1 Point Source, Branch Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 . Phone: (704) 663-16991 Fax: (704) 663-60401 Customer Service: 1-877-623-6748 Internet: http://portal.ncdenr.org/web/wq An Equal Opportunity', Affirmative Action Employer— 30% Recycled/10% Post Consumer paper Nne orthCarolina Aatl ullf i .tea N.CDENR North Carolina Department of E-nvironment and Division of Water Quality Beverly Eaves Perdue Ccleen H. Sullins Governor Director March 15, 2011 Mr. Rodney A. Morgan, EH&S Supervisor Corning, Inc. 14556 Hwy. 601 South Midland, North Carolina 28107 Dear Mr. Morgan: F I L Ex, Natural Resources Subject: Compliance Evaluation Inspection Corning, Inc. WWTP NPDES Permit No. NCO086169 Cabarrus County, N.C. Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on March 14, 2011, by Mr. Wes Bell of this Office. Please inform the facility's Operators -in -Responsible Charge of our findings by forwarding a copy of the enclosed report. Cee Freeman . Secretary The report should be self-explanatory; however, should you have any questions concerning, the report, please do not hesitate to contact Mr. Bell at (704) 663-1699. Sincerely, A-rRobert B. Krebs Surface Water Protection Regional Supervisor Enclosure: Inspection Report cc: Cabarrus Health Alliance IME Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-16991 Fax: (704) 663-60401 Customer Service: 1-877-623-6748 Internet: hitp://portal.ncdenr.orgiweb,wq An Equal Opportunity 1 Affirmative Action Employer - 50% Recycicdil0% Post Consumer paper One. NorthCarolina Nah,1°91l'if United States Environmental Protection Agency Form Approved. /� EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31- 8 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I?,1 2 I3I 31 NC0086169 I11 121 11/03/10 I17 18ICI 19ISI 20I II I Remarks 21111111111111111111111111111111111IIIIIIIIIIIII Inspection Work Days Facility Self -Monitoring Evaluation Rating 131 QA ------ ------------------ Reserved ---------------- 67 I 1.5 169 70 1 4 I 711 N I 72 I ,I I 73 I I 174 711 I I I I I I 180 I__L J Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09:25 AM 11/03/10 08/12/01 Fiber Optic Facility Exit Time/Date Permit Expiration Date 14556 US Hwy 601 S Midland NC 28107 01:10 PM 11/03/10 13/10/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Rodney A Morgan/EHS Supervisor/704-569-7209 /7045697182 Sheila B Smith/ORC/704-569-6028/ Name, Address of Responsible Official/Title/Phone and Fax Number Scot M Lachowicz,14556 Hwy 601 S Midland NC 28107/Operations Contacted Manager/704-569-6300/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit ® Flow Measurement ® Operations & Maintenance ® Records/Reports Self -Monitoring Program ® Sludge Handling Disposal ® Facility Site Review Effluent/Receiving Waters Laboratory ® Storm Water Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector s) Agency/Office/Phone and Fax Numbers Date % 7 j A J Wesley NBell le/ / MRO WQ//704-663-1699 Ext.2192/ / Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date Marti A1locco = MRO WQ//704-663-1699 Ext.2204/ EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type 3I NCO086169 I11 12I 11/03/10 I17 18ICI \I (Ccr_t. ) 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) STORMWATER POLLUTION PREVENTION PLAN (SPPP)SECTION: The records pertaining to the SPPP were well maintained. The SPPP was last updated in 2011 and employee training was performed on 5/13/2010. Facility stormwater inspections were performed in accordance with the permit. An SPCC Plan has also been incorporated into the Spill Prevention and Response Plan. The facility staff must ensure the following is documented in the SPPP: specific dates of the annual review/updates, a listing of significant spills during the last 3 years (even if none occurred for the year), a signed certification from the responsible official or duly authorized representative that all stormwater outfalls have been evaluated for the presence of non-stormwater discharges, and a feasibility study as referenced in Part I, Section 8, (1)(b)Stormwater Management Plan. QUALITATIVE MONITORING: The facility has two designated stormwater outfalls (001 and 002). Qualitative/visual monitoring was last performed on 11/15/2010. Facility staff must ensure that the qualitative/visual monitoring of each stormwater outfall is performed during.a rainfall event. Page # 2 Permit: NCO086169 Inspection Date: 03/10/2011 Owner - Facility: Fiber Optic Facility Inspection Type: Compliance Evaluation (If the present permit expires in 6 months or less). Has the permittee submitted a new application? Is the facility as described in the permit? # Are there any special conditions for the permit? Is access to the plant site restricted to the general public? Is the inspector granted access to all areas for inspection? Comment: The subject permit expires on 10/31/2013. Record Keeping Are records kept and maintained as required by the permit? Is all required information readily available, complete and current? Are all records maintained for 3 years (lab. reg. required 5 years)? Are analytical results consistent with data reported on DMRs? Is the chain -of -custody complete? Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? Has the facility submitted its annual compliance report to users and DWQ? (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? Is the ORC visitation log available and current? Is the ORC certified at grade equal to or higher than the facility classification? Is the backup operator certified at one grade less or greater than the facility classification? Is a copy of the current NPDES permit available on site? Facility has copy of previous year's Annual Report on file for review? Yes No NA NE nnn nnn ®nnn nnn ®nnn ®nnn ® n ❑ ❑ ®.nnn n n n ®nnn ®nnn nn®n 0 0 a 0 ® n n n ®nnn ®nnn ® n n n nn®n Page # 3 Permit: NCO086169 Owner - Facility: Fiber Optic Facility Inspection Date: 03/10/2011 Inspection Type: Compliance Evaluation io W__ K1_ %IA AIC Record Keeping Comment: The records reviewed during the inspection were organized and well maintained. Discharge Monitoring Reports (DMRs) were reviewed for the period January 2010 'through December 2010. No limit violations were reported and all monitoring frequencies were correct. The facility staff must ensure of the following: values are reported on the DMR's maximum/minimum column, flow values (Outfall 003 DMR) are properly reported and calculated, and each ORC visitation day is documented when the work schedule is from 1800 hrs. to 0700 hrs. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ® fl n n Are all other parameters(excluding field parameters) performed by a certified lab? ® n f-1 n # Is the facility using a contract lab? ® n n n # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? n n n Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? n n n Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? ❑ n 10 Comment: The on -site field analyses (pH, total residual chlorine, temperature) are performed under Corning's laboratory certification #5029. The laboratory instrumentation used for the field analyses appeared to be properly calibrated (and documented). WSACC's Rocky River Regional WWTP Laboratory (Certification #177) and R & A Labs (Certification #34) have also been contracted to perform effluent analyses. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ® n ❑ ❑ Is sample collected below all treatment units? ® n 'n n Is proper volume collected? ® n n n Is the tubing clean? ® n n n # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ® n n n Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ®n n n Comment: The subject permit requires both composite and grab effluent sampling. Outfall 002 effluent is measured prior to the confluence with stormwater as required In the permit. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ®n n n Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge n n ® n Judge, and other that are applicable? Comment: The facility appeared to be properly operated and well maintained. Page 4 4 0 Permit: NC0086169 Owner - Facility: Fiber Optic Facility Inspection Date: 03/10/2011 Inspection Type: Compliance Evaluation Equalization Basins Yes No NA NE Is the basin aerated? n n im n Is the basin free of bypass lines or structures to the natural environment? n n n Is the basin free of excessive grease? n n n Are all pumps present? n n n Are all pumps operable? m ❑ n Are float controls operable? ® ❑ n ❑ Are audible and visual alarms operable? n n n # Is basin size/volume adequate? ® n n n Comment: Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? o n n Is the site free of excessive buildup of solids in center well of circular clarifier? 0 ❑ ® ❑ Are weirs level? ®❑ n n Is the site free of weir blockage? ® n n n Is the site free of evidence of short-circuiting? ® o n n Is scum removal adequate? ® n n n Is the site free of excessive floating sludge? ® n n n Is the drive unit operational? n n ® n Is the return rate acceptable (low turbulence)? n n ® ❑ Is the overflow clear of excessive solids/pin floc? ® n n n Is the sludge blanket level acceptable? (Approximately '/< of the sidewall depth) n n ® ❑ Comment: The facility is equipped with a Lamella clarifier. No sludge has been generated in several years due to the type of the influent wastestreams being treated. Chemical Feed Yes No NA NE Is containment adequate? o n n Is storage adequate? ® n o n Are backup pumps available? ® n n n Is the site free of excessive leaking? o n o Comment: Yes No NA NE Page # 5 i;l Permit: NCO086169 Owner - Facility: Fiber Optic Facility Inspection Date: 03/1012011 Inspection Type: Compliance Evaluation De -chlorination Yes No NA NE Liquid Type of system ? Is the feed ratio proportional to chlorine amount (1 to 1)? n n In n Is storage appropriate for cylinders? n n n # Is de -chlorination substance stored away from chlorine containers? ❑ n ® ❑ ❑ n ® ❑ Are the tablets the proper size and type? Comment: The facility uses liquid sodium bisulfite for dechlorination. Are tablet de -chlorinators operational? ❑ ❑ n Number of tubes in use? Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? n n n Is flow meter calibrated annually? ®n ❑ ❑ ❑ ❑ Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? ❑ n Comment: The magnetic flow meter (Outfall 003) is calibrated/verified twice per year and was last calibrated/verified on 3/9/2011 by Corning's Instrumentation & Control personnel. Outfall 003 flows are measured prior to the confluence with the internal cufall (non -contact cooling water and boiler blowdown). The effluent flow calculations for Outfall 002 are based on flow rate and duration of discharge. Pump Station - Effluent Yes No NA NE Is the pump wet well free of bypass lines or structures? ®n n n Are all pumps present? ® n ❑ n ® n n n Are all pumps operable? ® n ❑ 171 Are float controls operable? Is SCADA telemetry available and operational? ❑ n Is audible and visual alarm available and operational? n n n Comment: The operation's staff continue to use in -line monitoring systems (pH, conductivity, ORP, turbidity, etc.) at the treatment facility and effuent pump station (Outfall 003). The facility also has the capability of diverting flows from the effluent pump station to an "off -spec" tank if needed. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ❑ n ❑ Page # 6 Permit: NCOO86169 Inspection Date: 03/10/2011 Effluent Pipe Owner - Facility: Fiber Optic Facility Inspection Type: Compliance Evaluation Are the receiving water free of fcam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? Comment: The facility was not discharging at the time of the inspection; however, the treated wastewater (Outfall 003) in the effluent pump station appeared clear with no foam. The discharges from Outfalls 001 and 002 appeared clear with no oil sheens or foam. Yes No NA NE ❑ ❑ Q IN nnMn Page # 7 ANF, NC® NR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. SullinsC°' ; r D'ee Freem'n Governor Director's "Secretary:>' June 25, 2009 CERTIFIED MAIL 7007 0710 0000 5376 5354 RETURN RECEIPT REQUESTED Mr. Scot M. Lachowitz Corning, Inc. 14556 US Highway 601 South Midland, NC 28107 SUBJECT: Final Notice - Delinquent Annual Fee Corning, Inc. —Fiber Optic Facility NPDES Permit NCO086169 Cabarrus County Dear Mr. Lachowitz: J U id 2 :;) 2009 All NPDES permittees must pay an Annual Compliance Monitoring Fee. The fee requirement is documented in your current permit at Part II, Section B. 14. Division of Water Quality records indicate your annual fee for the period November 1, 2008 — October 31, 2009 has not been paid. The amount owed is $860.00; a copy of the invoice previously sent by the Division's Budget Office is attached. Failure to pay the annual fee is grounds for revocation of your permit, as documented in part II. B.13 and II. B. 14. This matter must be promptly resolved. This letter serves as final notice that the Division will refer the fee noted above to the North Carolina Attorney General's Office for collection through the courts unless payment in the amount of $860.00 is received by July 31, 2009. Make checks payable to NC DENR and please include the permit number for which you are submitting payment on the check. If you have evidence that the fee has already been paid, please contact me by phone at (919) 807-6398 or via e- mail at bob.sledge@ncdenr.gov. Sincerely, -� ,fW— t , f-11" Robert L. Sledge Western NPDES Unit cc: Central Files NPDES File ec: Mooresville Regional Office — SWP Section DWQ Budget Office - Fran McPherson - 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 One Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 NorthCarolina Phone: 919-807-63001 FAX: 919-807-6492 \ Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org / �/�tu��"� An Equal Opportunity1 Affirmative Action Employer N NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES 2 0 0 8 P R 0 INVOICE 1 2 1 9 9 Annual Permit Fee Overdue This annual fee is required by the North Carolina Administrative Code. It covers the administrative costs associated with your permit. It is required of any person holding a permit for any time during the annual fee period, regardless of the facility's operating status. Failure to pay the fee by the due date will subject the permit to revocation. Operating without a valid permit is a violation and is subject to a $10,000 per day fine. If the permit is revoked and you later decide a permit is needed, you must reapply, with the understanding the permit request may be denied due to changes in environmental, regulatory, or modeling conditions. Permit Number: NCO086169 Cabarrus County Fiber Optic Facility Michael D. Hannan Corning Inc PO Box 1700 Concord, NC 28026 Annual Fee Period: 2008-11-01 to 2009-10-31 Invoice Date: 12/16/08 Due Date: 01/15/09 Annual Fee: $860.00 Notes: 1. A $25.00 processing fee will be charged for returned checks in accordance with the North Carolina General Statute 25-3-512. 2. Non -Payment of this fee by the payment due date will initiate the permit revocation process. 3. Remit payment to: NCDENR - Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 4. Should you have any questions regarding this invoice, please contact the Annual Administering and Compliance Fee Coordinator at 919-807-6321. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - (Return This Portion With Check) ANNUAL PERMIT INVOICE Permit Number: NC0086169 Cabarrus County Fiber Optic Facility Michael D. Hannan Corning Inc PO Box1700 Concord, NC 28026 1111111111111111111111111111 Overdue Annual Fee Period: 2008-11-01 to 2009-10-31 Invoice Date: 12/16/08 Due Date:. 01/15/09 Annual Fee: $860.00 Check Number: )RNING Corning Incorporated t704-569-6300 14556 Hwy 601 South www.corning.com Midland, NC 28107 June 4, 2009 Ms. Colleen Sullins, Director Division of Water Quality J U N 1 0 2C'09 North Carolina Department of Environment and Natural Resources 1617 Mail Service Center Raleigh, NC 27699-1617 (S/}{ �f`s3 . �y�'y url?„{+.,,� �ti%vsEii �w,ii+,o.✓iliVll Re: Coming Incorporated, Concord Facility NPDES Permit NCO086169 Update to Responsible Official Dear Ms. Sullins, Currently, the designated Responsible Official for the Coming Concord facility is: Scot M. Lachowicz Operations Manager The following individuals have Signature authority for other information requested by the Division of Air Quality regarding Air Permit No. 8436: Carla Lawrence Production Superintendant Rodney A. Morgan EH&S Supervisor William P. Myhalyk Facilities Manager Please remove Mr. Myhalyk as a signature designee as he has retired. In place of Mr. Myhalyk please add: Timothy D. Haley Facilities Manager Corning Incorporated Please contact Rodney Morgan at (704) 569-7209 if there are any questions. Sincerely, Scot M. Lachowicz Plant Manager cc: Ms. Susan Wilson Division of Water Quality 610 East Center Avenue, Suite 301 Mooresville, NC 28115 �NING June 4, 2009 Corning Incorporated 14556 Hwy 601 South Midland, NC 28107 Ms. Colleen Sullins, Director Division of Water Quality North Carolina Department of Environment and Natural Resources 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Corning Incorporated, Concord Facility NPDES Permit NCO086169 Update to Responsible Official Dear Ms. Sullins, t704-569-6300 www.corning.com w t I Currently, the designated Responsible Official for the Corning Concord facility is: Scot M. Lachowicz Operations Manager J U N 1 8 2009 The following individuals have Signature authority for other information requested by the Division of Air Quality regarding Air Permit No. 8436: Carla Lawrence Production Superintendant Rodney A. Morgan EH&S Supervisor William P. Myhalyk Facilities Manager Please remove Mr. Myhalyk as a signature designee as he has retired. In place of Mr. Myhalyk please add: Timothy D. Haley Facilities Manager Corning Incorporated Please contact Rodney Morgan at (704) 569-7209 if there are any questions. Sincerely, Scot M. Lachowicz Plant Manager cc: Ms. Susan Wilson Division of Water Quality 610 East Center Avenue, Suite 301 Mooresville, NC 28115 0�0 W AT � � r December 1, 2008 Mr. Rodney A. Morgan, EH&S Supervisor Corning, Inc. 14556 Hwy. 601 South Midland, North Carolina 28107 `�� r IV1 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins. Director Division of Water Quality Subject: Compliance Evaluation Inspection Corning, Inc. WWTP NPDES Permit No. NCO086169 Cabarrus County, N.C. Dear Mr. Morgan: Enclosed please find a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on November 21, 2008, by Mr. Wes Bell of this Office. Please inform the facility's Operators -in -Responsible Charge of our findings by forwarding a copy of the enclosed report. The report should be self-explanatory; however, should you have any questions concerning the report, please do not hesitate to contact Mrs. Marcia Allocco or Mr. Bell at (704) 663-1699. Sincerely, i a / I Ua=X1J " t:Y Robert B. Krebs Surface Water Protection Regional Supervisor Enclosure cc: Cabarrus Health Alliance C NonrthCarolina NCDENR (lhatura!!y Mooresville Regional Office Division of Water Quality Phone 704-663-1699 Customer Service Internet: www.ncwatergriality.or; 610 East Center Ave, Suite 301 Mooresville, NC 28115 Fax 704-663-6040 1-877-623-6748 An Gniul nnnnrfiinifv/Affirmnfiva Arfinn Fmnlnver_ Fmo/ Par—loHiino/ Pncf (.nncnmar Pnnar United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I� 2 151 31 N00086169 ill 121 08/11/21 117 181CI 191SI 201 1 Remarks 21IIIIIIIIIIII IIII IIII IIII IIII IIIIIIIIIIIIIIIIIII6 Inspection Work Days Facility Self -Monitoring Evaluation Rating 131 QA ---------------------- ---- Reserved ---------------------- 67I 1.5 169 701 41 711 N I 721 NJ 73 IWI 174 751 I I I I I Li Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 12:22 PM 08/11/21 05/05/01 Fiber Optic Facility Exit Time/Date Permit Expiration Date 14556 US Hwy 601 S Midland NC 28107 03:51 PM 08/11/21 08/10/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Rodney A Morgan/& EH S Suprvisor/704-569-6000 / William Peter Myhalyk/ORC/704-569-7164/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Scot M Lachowicz,310 N College Rd Wilmington NC 28405//910-784-7200/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Storm Water Section D: Summary of Find in /Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Insspector(s/)/) Agency/Office/Phone and Fax Numbers Date Wesley N Bell MRO WQ//704-663-1699 Ext.2192/ Si atu�re of Management Q A Revi er 1 , Agency/Office/Phone and Fax Numbers ate Ma cia 1 occo"'�' MRO WQ//704-663-1699 Ext.2204/ 666 EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. 11 Page # 1 NPDES yr/mo/day Inspection Type (cont.) 3I NCO086169 I11, 12I 08/11/21 I17 18'C Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) " RECORD KEEPING SECTION cont'd: SELF -MONITORING PROGRAM: The facility staff must ensure of the following: - the ORC/Backup ORC visitations (including operator time on -site) are properly transcribed onto the DMR (August 08 and September 08): - the collection of the composite samples does not exceed the 24 hr. sampling period. STORMWATER: The facility is required to develop and implement a Stormwater Pollution Prevention Plan (SPPP). The SPPP was organized and well maintained. The facility staff have incorporated the Spill Prevention Control and Countermeasure Plan as part of the SPPP's Spill Prevention and Response Plan. All qualitative monitoring, facility inspections, and employee training are performed in accordance with the requirement's of the subject permit. The facility staff must ensure to include a copy of the annual reviews and updates with the SPPP and document future visual monitoring events on the Division's qualitative monitoring report form. Page # 2 Permit: NCO086169 Owner - Facility: Fiber Optic Facility Inspection Date: 11/21/2008 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? n n ■ n Is the facility as described in the permit? ■ n n n # Are there any special conditions for the permit? ❑ ❑ ■ n Is access to the plant site restricted to the general public? ■ n n n Is the inspector granted access to all areas for inspection? ■ n n n Comment: The subject permit expires October 31, 2013. The facility has not manufactured optical fiber for approximately six years; however, the HVAC system (cooling towers) has been maintained throughout this period to maintain the buildings and equipment. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ n n n Is all required information readily available, complete and current? ■ n n n Are all records maintained for 3 years (lab. reg. required 5 years)? ■ n n n Are analytical results consistent with data reported on DMRs? ■ ❑ n Is the chain -of -custody complete? ■ n ❑ ❑ Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ n n n Has the facility submitted its annual compliance report to users and DWQ? n n ■ n (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? n n ■ n Is the ORC visitation log available and current? ■ n n Is the ORC certified at grade equal to or higher than the facility classification? ■ n n n Is the backup operator certified at one grade less or greater than the facility classification? ■ n n n Is a copy of the current NPDES permit available on site? ■ n n n Facility has copy of previous year's Annual Report on file for review? n n ■ n Page # 3 Permit: NCO086169 Inspection Date: 11/21/2008 Owner - Facility: Fiber Optic Facility Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Comment: The facility's NPDES records were organized and well maintained. DMRs were reviewed for the period October 07 through September 08. No limit violations were reported. No effluent temperature, pH, and total residual chlorine (TRC) were reported during the week of 8/23/08 8/29/08; however, the facility complied with all monitoring requirements throughout the remaining review period. The effluent monitoring location at Outfall 002 is consistent with the permit's requirements. See "Summary' Section for additional comments. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ n n n Are all other parameters(excluding field parameters) performed by a certified lab? ■ n n n # Is the facility using a contract lab? ■ 0 n n # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ n n n Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? n n ■ o Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? n n ■ n Comment: On -site field analyses are performed under laboratory certification #5029. R & A Laboratories (Certification #34) and the WSACC Laboratory (Certification #177) have also been contracted to provide analytical support. The laboratory instrumentation used for field analyses appeared to be properly calibrated. The facility staff must ensure to document the following: the collection/analysis times (pH and TRC), meter calibration/verification times (pH and TRC), and the laboratory analyst for all field analyses. In addition, the facility staff must ensure that the effluent TRC values for Outfall 002 are not reported (on future DMRs) below the lowest chlorine standard verified on the TRC meter. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ■ n n n Is sample collected below all treatment units? ■ ❑ n n Is proper volume collected? n ■ n n Is the tubing clean? n n n ■ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ n n n Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ n n n Comment: The facility was not sampling at the time of the inspection; however, the sampler had been programmed to collect 50 ml. aliquots. The facility staff indicated that the sampler would be programmed to collect 100 ml. aliquots (at a minimum) for all future sampling events. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ n n n Page # 4 Permit: NCO086169 Inspection Date: 11/21/2008 Operations & Maintenance Owner - Facility: Fiber Optic Facility Inspection Type: Compliance Evaluation Vey K1— KIA uC Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ Cl n n Judge, and other that are applicable? Comment: The treatment facility (outfall 003) was not operating during the inspection due to low influent flows. The treatment system appeared to be well maintained and is equipped with an in -line monitoring system (pH, ORP, etc.) to ensure adequate treatment of the process wastewater. The non -contact cooling water (Outfall 002) flows through two wet detention ponds (operated in series) prior to the discharge outfall. The stormwater flows through a single wet detention pond prior to the Outfall 001 discharge. i�Mnmir�l Ceor! Is containment adequate? Is storage adequate? Are backup pumps available? Ve K1- NA AIC ■nnn ■nnn ■ n n n Is the site free of excessive leaking? ■ n n n Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? ■ Is flow meter calibrated annually? ■ n n n Is the flow meter operational? ■ n ❑ n (If units are separated) Does the chart recorder match the flow meter? n ❑ ■ n Comment: Outfall 003 flows are measured continuously by a magnetic flow meter that is located upstream of the internal outfall for the non -contact cooling water and boiler blowdown discharges (as required by the Permit). The flow meter is calibrated annually and was last calibrated on 9/19/08 by the facility staff. Outfall 002 flows are calculated by multiplying the known flow rate by the duration of the discharge event. Pump Station - Effluent Yes No NA NE Is the pump wet well free of bypass lines or structures? ■ n n n Are all pumps present? ■ n Are all pumps operable? ■ n ❑ n Are float controls operable? ■ n n Is SCADA telemetry available and operational? n n ■ o Is audible and visual alarm available and operational? ❑ ❑ ■ Comment: The effluent pump station has been equipped with an in -line monitoring system (pH, conductivity, ORP, and turbidity). In addition, the facility staff have the capability to divert flows from the effluent pump station to an adjacent storage tank. Effluent Pipe Yes No NA NE Page # 5 Permit: NCO086169 Inspection Date: 11/21/2008 Owner - Facility: Fiber Optic Facility Inspection Type: Compliance Evaluation Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ❑ Q Q ■ Are the receiving water free of foam other than trace amounts and other debris? n n • n ■ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ■ Comment: The facility was not discharging from Outfall 003; however, the effluents from Outfalls 001 and 002 appeared clear with no foam. Page # 6 CORNING Corning Incorporated t704-569-6300 14556 Hwy 601 South www.corning.com Midland, NC 28107 October 11, 2007 MW Ms. Colleen Sullins, Director L V Division of Water Quality R D North Carolina Department of Environment and Natural Resources 1617 Mail Service Center OCT 3 0 2007 Raleigh, NC 27699-1617 Re: Corning Incorporated, Concord Facility NPDES Permit NCO086169 Update to Responsible Official Dear Ms. Sullins, NC DENR MR.O' Q` "C� �`� �!CirCaIeCHGfl Currently, the designated Responsible Official for the Corning Concord facility is: Scot M. Lachowicz Operations Manager The following individuals will have Signature authority for other information requested by the Division of Air Quality regarding Air Permit No. 8436: Carla Lawrence Operations Leader William P. Myhalyk Facilities Manager Rodney A. Morgan EH&S Supervisor Please contact Rodney Morgan at (704) 569-7209 if there are any questions. Sincerely, Scot M. Lachowicz Operations Manager cc: Ms. Susan W�l'san Di is' n o `Water Quality 610 East Center Avenue, Suite 301 Mooresville, NC 28115 CORNING May 2, 2007 Corning Incorporated t910-j' 7200 310 North College Road,*,,r i.'Q%-,ww'co ni om "" Wilmington, NC 2. I Mr. Alan W. Klimek, P.E., Director Division of Water Quality North Carolina Department of Environment and Natural Resources 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Corning Incorporated, Concord Facility NPDES Permit NCO086169 Update to Responsible Official Dear Mr. Klimek, spy 1 0 2007 t, ;. Effective June 1, 2007, the designated Responsible Official for the Corning Concord facility will change to: Scot M. Lachowicz Operations Manager Signature authority for other information requested by the Division of Water Quality regarding the above permit will reside with the following: William P. Myhalyk Facilities Manager Please contact Bill Myhalyk at (704) 569-7164 if there are any questions. Sincerely, Joseph Monastra Division Vice President cc: DWQ Regional Supervisor 610 East Center Avenue, Suite 301 Mooresville, NC 28115 5029 Mr. William P. Myhalyk Corning, Inc. P.O. Box 1700 Concord, NC 28026-1700 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources AND Z jAAja W..I{ limek; .E,trector Division of ! ter Quad 'V IJl December 15, 2006 I { -DEC 1 9 200, SUBJECT: Wastewater/Groundwater Laboratory Certification Renewal Field Parameters Only Dear Mr. Myhalyk: The Department of Environment and Natural Resources, in accordance with the provisions of NC GS 143-215-.3 (a) (10), 15 NCAC 2H .0800, is pleased to renew certification for your laboratory to perform specified environmental analyses required by EMC monitoring and reporting regulations 15 NCAC 2B .0500, 2H .0900 and 2L .0100, .0200, .0300, and 2N .0100 through .0800. Enclosed for your use is a certificate describing the: requirements and limits of your certification. Please review this certificate to insure that your laboratory is certified for all parameters required to properly meet your certification needs. Please contact us at 919-733-3908 if you have questions or need additional information. Sincerely, Pat Donnelly Branch Manager Enclosure cc: Chet Whiting Mooresville Regional Office Non. tKarolina Natara!!y Laboratory Section 1623 Mail Service Center Raleigh, NC 27699-1623 Phone (919) 733-3908 Customer Service Internet: www.dwglah.orQ Location: 4405 Reedy Creek Road Raleigh, NC 27607 Fax (919) 733-6241 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycled/i 0% Post Consumer Paper co U Z) O W Lu J ti z Z w z O f� a H0 J a Q Z O N� 0 I.I.n H W F - a 0 Z �. 0� .� 0 \� 1 — 00 W a J 0 N a O N O O Attachment North Carolina Wastewater/Groundwater Laboratory Certification Inc. 1700 Concord, NC 28026-1700 Certified Parameters Listing FIELD PARAMETERS ONLY Certificate Number: 5029 Effective Date: 01/01/2007 Expiration Date: 12/31/2007 Date of Last Amendment: he above named laboratory, having duly met the requirements of 15A NCAC 21-1.0800, is hereby certified for the measurement of the parameters listed below. CERTIFIED PARAMETERS 71 NORGANICS tESIDUAL CHLORINE Std Method 4500 Cl G H Std Method 4500 H B 'EMPERATURE Std Method 2550E his certification requires maintance of an acceptable quality assurance program, use of approved methodology, and satisfactory performance on evaluation samples. Laboratories are jbject to civil penalties and/or decertification for infractions as set forth in 15A NCAC 21-1.0807. IPV To Optical Fiber P.O. Box 1700 t 704 569 6000 www.corning.com Corning Incorporated Concord, NC 28o26-1700 Corning Incorporated, Concord Facility _ . NPDES Permit No. NCO086169 Duly Authorized Representative CERTIFIED MAIL:, RETURN RECEIPT REOUESTED Mike Parker NCDENR Division of Water Quality 919 North Main Street Mooresville, NC 28115 CORNING a Discovering Beyond Imagination December 1, 2004 NC DEPT. OF ENVIROWIENT AND NATURAL RE -SOURCES klOORESVILLE REGIONAL OFFICE. Cc: Mr. Dave Goodrich North Carolina Department of Environment and Natural Resources Divisionpf Water Quality, NPDES Permit Unit 1.617 Mail :Service Center Raleigh, North Carolina 27699-1617 Dear Mike Parker: Effective December 1, 2004 Doug B. Gillison, will assume the duties and responsibilities of the Site Manager, for Corning Inc. at the Concord Facility. Mr. Gillison will also assume the responsibilities for signing the NCDENR DWQ reports and documents. Please see the attached memorandum authorizing Mr. Gillison the signing authority to represent Corning as the Permittee located in Concord NC. If you have any questions please feel free to contact me at 704-569-7164 or Doug Gillison at 704-569-6902. Please forward a copy of this memo to the Corning Concord DWQ file for future reference. Thank you, William P. Myhalyk Plant ORC & Facilities Supervisor Concord Plant Corning, Inc. Enclosures IPV NPDES D I hereby give Doug B. Gil] forms as the Permittee for Michael D. Hann RANDUM FOR RECORD R SIGNATURE AUTHORITY Site Manager, authorization to sign NPDES DMR n2 Inc. at the Concord Plant. W-5 Date Optical Fiber P.O. Box 1700 t 704 569 6000 www.corning.com Corning Incorporated Concord, NC 28026-1700 March 25, 2004 NC Dept. of Environment & Natural Resources Div. of Water Quality Budget Office 1617 Mail Service Center Raleigh, North Carolina 27699-1617 CC. Mr. Rex Gleason Supervisor Water Quality Permits & Engineering Unit Mooresville Regional Office County Health Department CORNING Discovering Beyond Imagination To Whom this May Concern:. Enclosed is a postal money order. for ($715.00) for payment of the Annual Permit Renewal Fee for the Corning Inc. Plant; in Concord NC. We apologize for the late payment, this is the first:request we have received for the renewal fee. We have experienced a number of intermittent delivery problems with our mail following the .mothballing of this facility in Dec. 2002; I assume this particular problem is also a result of our on- going delivery problems. Thank you for the second notice and we appreciate you understanding and support. If you have any questions or need any additional information please contact me at (704) 569-7164. Sincerely, William P. Myhalyk Facilities Supervisor •���t41 Concord Plant Off A NAeTI�I" t. R CSQ RESVILa c . Enclosures j t�i�i.l!il: ,q,qq Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality 3/18/2004 CERTIFIED MAIL RETURN RECEIPT REQUESTED Christy Hannan Corning Inc PO Box 1700 Concord NC 28026 SUBJECT: NOTICE OF VIOLATION AND REVOCATION FOR NON PAYMENT PERMIT NUMBER NC0086169 Fiber Optic Facility Cabarrus COUNTY Dear Permittee: Payment of the required annual administering and compliance monitoring fee of $715.00 for this year has not been received for the subject permit. This fee is required by Title 15 North Carolina Administrative Code 2H.0105, under the authority of North Carolina General Statutes 143-215.3(a)(1), (I a) and (1 b). Because this fee was not fully paid within 30 days after being billed, this letter initiates action to revoke the subject permit, pursuant to 15 ncac 2H.0105(b) (2) (k) (4), and G.S. 143-215.1 (b) (3). Effective 60 days from receipt of this notice, subject permit is hereby revoked unless the required Annual Administering and Compliance Monitoring Fee is received within that time. Discharges without a permit are subject to the enforcement authority of the Division of Water Quality. Your payment should be sent to: N.C. Department of Environment and Natural Resources Division of Water Quality Budget Office 1617 Mail Service Center Raleigh, NC 27699-1617 If you are dissatisfied with this decision, you have the right to request an administrative hearing within Thirty (30) days following recipt of this notice, identifying the specific issues to be contended. This request must be in the form of a written petition conforming to Chapter 150E of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina, 27611-7447. Unless such request for hearing is made or payments received, revocation shall be final and binding. If you have any questions, please contact: Mr. Rex Gleason, Mooresville Water Quality Regional Supervisor, (704) 663-1699. Sincerely, r &;k_(N) gk cc: Supevisor, Water Quality Permits and Engineering Unit Mooresville Regional Office County Health Department 1617 Mail Service Center, Raleigh, NC 27699-161.7 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled / 10% post -consumer paper www.corning.com Corning Incorporated PO Box 1700 t 704 569 6000 Optical Fiber Concord, NC 28026-1700 NC Dept. of Environment, Health & Natural Resources Division of Water Quality/NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Cc: NPDES Unit Mooresville Regional Office Water Quality Section (draft permit, fact sheet) Aquatic Toxicology (draft permit) 919 N Main Street Mooresville NC 28115 Subject: NPDES Permit Renewal Draft CORNING Permit NCO086169 Discovering Beyond Imagination Dear Mr. McIntire: March 3, 2004 RC DEPT. OF ENVIRONMEU AND NATURAL RESOURCES MOORESVIL � !? �!%]AL OFFICE MAR 0 5 2004 This memo is to confirm that we have received the Draft renewal NPDES Permit.NC00.86,169 for the Corning Inc. Midland NC facility. After review, we do, not have any issues or comments regarding the conditions defined in the draft or the actual permit requirements. In addition I would like to thank you for your help and support during this mothball period, and for taking the time to answer my questions regarding changes to the draft permit. Thanks for confirming that there are no differences in the operating parameters as defined in the new draft. In addition, a Corning Inc. representative will notify you and all other appropriate agencies before resuming any discharges through our permitted outfalls if/when plant operations resume. Thank you for your continued support and commitment to this facility and our mothball operations. Respectfully submitted, William P: Myhalyk Concord Facilities, Supervisor Corning Inc:,!,i: T 704=569-71,64 CORNING Discovering Beyond Imagination Corning Incorporated Optical Fiber January 6, 2003 PO Box 1700 Concord, NC 28026-1700 CERTIFIED MAIL RETURN RECEIPT REQUESTED t 704 569 6ocio � "oor�ning.corn AND NATURAL R SOURCely 4 AND REGIojyAL pF 6 AV ®8 2003 Mr. Dave Goodrich t0kT `r� North Carolina Department of Environment and Natural Resources r� Division of Water Quality, NPDES Permit Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 RE: Corning Incorporated, Concord Facility NPDES Permit No. NCGO10000 Minor Modification Request Dear Mr. Goodrich: As discussed previously in our modification request, Corning Inc. has decided`to "mothball" the Concord'Plant. "Mothball'.' means that there will be no optical fiber manufactured on site and the site will be "chemical free". There w.ill'be:no-process chemicals required for optical fiber manufacturing -and alPsystems,.(equiprrient and piping) 'will:.be _purged. As a condition of.theimothballing, Corning Inc. has decided to maintain the facility in a state such that it can produce fiber within 6 months if the business conditions change (within the next 4 years). With this directive, it will be necessary to maintain HVAC capability to condition the building to minimized deterioration of equipment and systems. Therefore, the current HVAC system (cooling towers) will need to operate during "mothball" status. The Concord Plant is currently permitted to discharge non -contact cooling tower blowdown to Outfall 003 with our pollution abatement process water. During shutdown, the pollution abatement system will not be needed. Therefore, there will be no need to operate the current wastewater treatment system and no discharge through Outfall 003. However, we intend to continue to keep the currently required records and submit the appropriate reports to maintain our permit as is. Our permit modification, dated December 13, 2002, allows non -contact cooling tower.blowdoww9enerated during the,"mothball";status tote, ' discharged.through Outfall 002 untreated.: Based on this modification and that our current wastewater treatment system will be shutdown (locked out and.tagged out) until such time as we "4qq -19A restart the fiber making process, we are -requesting that our current facility classification, "Grade -II Chemical/Physical;_be.modified to a Class "0" or unrated. An unrated facility does not require an Operator in Responsible Charge. We --are asking that -the Permitting Section and the Regional Office provide_ written agreement withthisrequest such that we can formally make the request of the Technical Assistance and Certification Unit. Please feel free to contact me if you have any questions concerning the information presented. I can be reached at (704) 5, 9-6268. Sincerely, Christy Hannan Environmental Control Engineer Concord Plant Corning, Inc. Enclosures Cc: Division of Water Quality, MooreesvillRegional Office, NCDENR Technical Assistance and Certification Unit, DWQ, NCDENR Blake Manuel, Corning Inc., Corporate Environmental Control W a r�9Q- r 5029 Mr. William P. Myhalyk Corning, Inc. P.O. Box 1700 Concord, NC 28026-1700 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources November 17, 2003 SUBJECT: Wastewater/Groundwater Laboratory Certification Renewal FIELD PARAMETERS ONLY Dear Mr. Myhalyk: Alan W. Klimek, P. E. Director Division of Water Quality Coleen H. Sullins, Deputy Director Division of Water Quality The Department of Environment and Natural Resources, in accordance with the provisions of NC GS 143-215-.3 (a) (10), 15 NCAC 2H .0800, is pleased to renew certification for your laboratory to perform specified environmental analyses required by EMC monitoring and reporting regulations 15 NCAC 2B .0500, 2H .0900 and 2L .0100, .0200, .0300, and 2N .0100 through .0800. Enclosed for your use is a certificate describing the requirements and limits of your certification. Please review this certificate to insure that your laboratory is certified for all parameters required to properly meet your certification needs. Please contact us at 919-733-3908 if you have questions or need additional information Sincerely, James W. Meyer Laboratory Section Enclosure cc: Chester E. Whiting Mooresville Regional Office AA MENR N. C. Division of Water Quality Laboratory Section 1623 Mail Service Center Raleigh, North Carolina 27699-1623 (919) 733-7015 ' FAX: (919) 733-6241 rry ED 22 � U � a O O � U G C E W J (L s w Qr �S Z M �>r _{.4{f V p�j j p N ti cq O Lf T \ U CY c LLJ0 C z Mf �J : i• '.1 c m rye. . I.: aci C co m w Q J -� C i •'i O -p O coN w V o j ���, 1 :r 7 — Q co b o MO Q Y ¢1.312 ac OO m 6r Rio m a v1 a o, r y3 0 os co z � o -0 42 z � 6L. LL t U co w O tW i�t, i t I �f y O C y V C '��J'' � z o� m croi LL IV7 y Lu O / 'y Q w ^ � ti v♦ OF- - F2 O O U M � N J m U y rn N O 42 O z m c Lab Name: Address: Attachment I North Carolina Wastewater/Groundwater Laboratory Certification Certified Parameters Listing Corning, Inc. P.O. Box 1700 Concord, NC 28026-1700 Certificate Number: Effective Date: Expiration Date: Date of Last Amendment: 5029 01 /01 /2004 12/31 /2004 The above named laboratory, having duly met the requirements of 15A NCAC 21-1.0800, is hereby certified for the measurement of the parameters listed below. CERTIFIED PARAMETERS INORGANICS RESIDUAL CHLORINE Std Method 4500 Cl G pH Std Method 4500 H B TEMPERATURE Std Method 2550E FIELD PARA�'�4c�� ONLY This certification requires maintance of an acceptable quality assurance program, use of approved methodology, and satisfactory performance on evaluation samples. Laboratbnes are ; w subject to civil penalties and/or decertification for infractions as set forth in 15A NCAC 21-1.0807. - Ms. Christy Hannan Corning Inc. PO Box 1700 Greensboro, NC 27401 Dear Ms. Hannan: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Chairman Water Pollution Control System Operators Certification Commission February 13, 2003 Physical Chemical Classification Rescinded System: Corning Incorporated, Concord Facility Classification: Grade 2 Physical Chemical System — (Rescinded) Subject: Designation of ORC and Backup ORC for Physical / Chemical Permit: NCO086169 The Physical Chemical Grade 2 classification of the Corning Incorporated, Concord Facility identified by NPDES Permit number NCO086169 is rescinded effective February 13, 2003. This rescission does not remove the possibility of future classification. cc: Central Files TAC Facility Files Sincerely, Pugh, Education & Training Specialist ecialist Technical Assistance and Certification Unit M/'D���EPT. OF EWVIRt �tftrWT 1r�it,S�iJAT RAL PUSCURCES (L.o o'MBVILLE R50h4'NAI. ZIFF10E ltt�t', FEB 2 4 2003 k , f. �It;DEP1t Technical Assistance & Certification Unit 1618 Mail Service Center, Raleigh, NC 27699-1618 DENR Customer Service Center An Equal Opportunity Action Employer Internet http://h2o.enr.nc.state.us/tac Telephone (919)733-0026 Fax (919)733-1338 Telephone 1 800 623-7748 50% recycled/10% post -consumer paper CORNING Discovering Beyond Imagination Corning Incorporated Optical Fiber February 18, 2003 www.corning.com MC DOT. OF EbI1AE(OWEAT = NATURAL RESOURP94 MXMSMLLE REGIONAL OFFIt% , ,- nl CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Dave Goodrich North Carolina Department of Environment and Natural Division of Water Quality, NPDES Permit Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 PO Box 1700 t 704 569 6000 Concord, NC 28026-1700 RE: Corning Incorporated, Concord Facility NPDES Permit No. NCO086169 Duly Authorized Representative Dear Mr. Goodrich: Michael D. Hannan, Site Manager, will be the NCDENR, DWQ, point of contact for the Corning Inc., Concord Facility, effective March 1, 2003. Attached, please find the written authorization provided by W. M. Kenan, Corning, Inc., Concord Plant Manager for Michael D. Hannan to sign the DEM form MR-1 (Discharge Monitoring Report) as the permittee. I want to insure this information is part of our DWQ file. Please feel free to contact Mr: Hannan if :vou have any questions concerning the information contained in the document. He can be reached at (704) 569-7531. Sincerely, Christy Hannan Environmental Control Engineer Concord Plant Corning, Inc. Enclosures MEMORANDUM FOR RECORD NPDES DMR SIGNATURE AUTHORITY I hereby give Michael D. Hannan, Site Manager, authorization to sign NPDES DMR forms as the Permittee for the Corning, Inc. Concord Plant. L g 2- W. M. Kenan, Plant Manager Date CORNING Discovering Beyond Imagination Corning Incorporated Optical Fiber January 28, 2003 PO Box 1700 Concord, NC 28026-1700 CERTIFIED MAIL RETURN RECEIPT REQUESTED c "iV/ I :: �,;' •;':�16 cs:Vw.� �}� (SIC t 704 569 600ELdU; w\�,gLiwww.t:oryDjag:compUo,,�_ RR JAN U 6 9 20 ,E :t1 Hope Walters North Carolina Department of Environment and Natural Resources Division of Water Quality, Technical Assistance and Certification Unit 1618 Mail Service Center Raleigh, North Carolina 27699-1618 RE: Corning Incorporated, Concord Facility NPDES Permit No. NCG010000 Wastewater Treatment Facility Classification Dear Ms. Walters: Corning Inc. has decided to "mothball" the Concord Plant. "Mothball" means that there will be no optical fiber manufactured on site and the site will.be "chemical free". There will be.no process chemicals required -for optical fiber manufacturing and all systems (equipment and piping) will be purged. As a condition of the mothballing, Corning Inc. has decided to maintain the_facility in a state such 'that it can- produce fiber within 6 months if the business conditions change (within the next 4 years). With this directive, it will be necessary to maintain HVAC capability to condition the building to minimized deterioration of equipment and systems. Therefore, the current HVAC system (cooling towers) will need to operate during "mothball" status. The Concord Plant was permitted to discharge non -contact cooling tower blowdown to Outfall 003 with our pollution abatement process water. During shutdown, the pollution abatement system will not be needed. Therefore, the current physical/chemical wastewater treatment facility will not be operated Our permit modification, dated December 13, 2002, allows non -contact cooling tower blowdown generated during the "mothball" status to be discharged through Outfall 002 untreated. Based on, this modification and that our physical/chemical wastewater treatment facility will be shutdown (locked out and tagged out) -until such time as. we restart the fiber making. process, we are requesting that our current facility classification, Grade II hemical/Physical, be modified to a Class "0" or unrated. An unrated facility does not require an Operator in Responsible Charge. However, we will have an ORC on --- - ------------------- staff with no backup ORC. Mark McIntire, DWQ, Permitting Section, and James Pugh, of your office, discussed this request on Monday, January 27, 2003 and are supportive of the change in classification. Corning Incorporated will notify your office 60 days prior to start up of the physical/chemical wastewater treatment facility should business improve and the Concord Plant begins to make product. Please feel free to contact me if you have any questions concerning the information presented. I can be reached at (704) 569-6268. Sincerely, Christy Hannan Environmental Control Engineer Concord Plant Corning, Inc. Enclosures Cc:,Di,visioniiofv&Water-k�tral.itMuor,esvHll-e$l egionala.ffice�,uNA Permitting Section, DWQ, NCDENR Blake Manuel, Corning Inc., Corporate Environmental Control PV CORNING Discovering Beyond Imagination Corning Incorporated Optical Fiber November 12, 2002 PO Box 1700 Concord, NC 28026-1700 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Dave Goodrich t 704 569 6000 wwrW:corning.00m "ZOOF E3 OFFICE NOY 14 2002 VATS }' ; q North Carolina Department of Environment and Natural Resources Division of Water Quality, NPDES Permit Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 RE: Corning Incorporated, Concord Facility NPDES Permit No. NCG010000 Minor Modification Request Dear Mr. Goodrich: Corning Inc. has decided to "mothball' the Concord Plant. "Mothball' means that there will,be;no.,optical, fiber manufactured on site and the site will be ;"chemical free There will no process. chemicals• required for ;. optical fiber manufacturing'and all. systems (equipment and piping) will be purged.,, As'. a condition of .the mothballing;. Corning:Inc. has decided to maintain.the.facil ty,in.a,state:such.that;it:�can,produce:fiber;within.6 months'if,the business.conditions change (within the next 4 years).,: With this directive, it will be necessary to maintain HVAC capability to condition the building to minimized deterioration of equipment and systems. Therefore, the current HVAC system (cooling towers) will need to operate during "mothball' status. The Concord Plant is currently permitted to discharge non -contact cooling tower blowdown to Outfall 003 with our pollution abatement process water. During shutdown, the pollution abatement system will not be needed. Therefore, there will be no need to operate the current wastewater treatment system and no discharge through Outfall 003. However, we intend to continue to keep the currently required records and submit the appropriate reports to maintain our permit as is, except for the following request. We request that. the non -contact cooling tower, blowdown: generated during the. "mothball". status be- discharged ,through Ouifall 0.02..-.Outfall. 002 is a retention .pond,large, enough to accommodate the current stormwater: runoff,- humidification boiler blowdown and.the addition of -the non-. ; contact cooling _tower blowdown. Mark McIntire and Charles W..eaver; of your office, met with us. on site, November 5,.2002; to. discuss this option. They are familiar with our process and support the. actions we wish to take. F'r NON -CONTACT COOLING TOWER BLOWDOWN "MOTHBALL" STATUS CONCORD PLANT CORNING INC. - Concord I cooling towers will be used (Concord II cooling towers will be "mothballed"). - The discharge will be intermittent - Minimum daily flow — 3000 gallons - Average daily flow — 4500 gallons - Maximum daily flow — 6000 gallons - BetzDearborn chemicals listed in most current permit application are still applicable. There is no change expected to this list. Please refer to the permit modification application submitted in December 2000, for details on the cooling tower additives. - Our current permit allows the discharge of humidification boiler blowdown and annual flushing of the cooling towers (during maintenance) to Outfall 002 in addition to the stormwater runoff. -Q r j 'C October 14, 2002 Ms. Christy Hannan, Environmental Control Engineer Coming, -Inc. Post Office Box 1700 'Concord, North Carolina 28026-1700 Dear Ms. Hannan: Wfichael F _ Easley, Governor 'WfQiarn G. Ross Jr„ Secetary, North Carolina Depanment of Environment and Natural Resources �i Alan W. Klimek, PZ.. Director Division of Water Quality Subject: Compliance Evaluation Inspection Corning, Inc./Midland Plant NPDES .Permit No. NCO086169 Cabamzs County, N.C. Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on October 3, 2002, by Mr. Wes Bell of this Office. Please inform the facility's Operator -in -Responsible Charge of our findings by forwarding a copy of the enclosed report. The report should be self-explanatory; however, should you have any questions concerning this -report, please do not hesitate to contact Mr. Bell or me at (704) 663-1699. Sincerely, "D. Rex Gleason, P.E. Water Quality Regional .Supervisor Enclosure cc: Cabarrus County Health Department W. N. C. Division of Water Quality 919 North Main Street, Mooresville NC.28115 Phone (704) 663-1699 FAX (704) 663-6040 M iV®ENR US Environmental Protection Agency, Washington, D.C., 20460 A Forrn Approved. OMB No.2040-0057 Water Compliance Inspection Report tin NC Division of Water Quality / Mooresville Regional Office NCDENR Approval Expires 8-31-98 :�SectiinAi Transaction Code NPDES No. Yr/Mo/Day Inspection Type Inspector Facility Type N 5 NCO086169 02/10103 C S 2 Remarks: Inspection Work Days Facility Evaluation Rating BI QA ..........Reserved..._...... 1.5 4 N N on, q S Lfi 2-!Tacil!t 'Daft .y., Name and Location of Facility'Inspected: Entry Time: Permit Effective Date: Coming, Inc. 11:34 am 00105101 U.S. Highway 601 Exit Time/Date: Permit Expiration Date: Midland Cabarrus County, North Carolina 2:35 pm 03/10/31 02/10/03 'Name(s) of On -Site Representative(s)/Title(s)/Phone No(s)/Fax No(s): Ms. Sheila Smith/ORC/704-569-7237 Ms. Christy Hannan/Environmental Control Engineer/704-569-6268 Name and Address of Responsible Official: Title: Environmental Control Engineer Ms. Christy Hannan Coming, Inc. Post Office Box 1700 Phone No: Contacted? Concord, North Carolina 28026-1700 704-569-6268 Yes Section �C-:,Areiis-.,EvaluatedDjjring':Ins pection�_(Che6k-oiiI t 'hoge:aieas:eviiivated)-.-.,-.�.':, y' • Permit X Flow Measurement X Operations & Maintenance X Sewer Overflow • Records/Reports X Self -Monitoring Program X Sludge Handling/Disposal Pollution Prevention • Facility Site Review Compliance Schedules Pretreatment Multimedia • EffluentlReceiving Waters X Laboratory Storm Water Other: A ectiori.M­. "�y In indi Su inar -'dfY nigi/ Virimints- See Attached Sheet(s) for Summary. Name(s) and Signature(s) of Inspectors: Agency/Office/Telephone No: Date: Wes Bell NCDWQ/MOORESVILLE/(704)663-1699 10/11/02 Date: Signature of Management QA Reviewer: Agency/Office/Phone & Fax No: M1 Date: EPA Form 3560-3 (Rev. 9-94) Previous editions are obsolete PpFp Corning, Inc. /Midland Plant Page Two The facility was last inspected by Linda Love of this Office on May 9, 2000. PERMIT: , The permit authorizes the continued operation of an existing . 0.107 MGD wastewater treatment facility (outfall 003) consisting of a equalization tank, off -spec tank, two lamella clarifiers, two neautralization tanks, neutralization transfer tank, chloride stabilization tank, and surge blend. tank. Due to the upgrades approved by the Division, the permit description does not adequately describethe wastewater treatment facility. The permit also authorizes the facility to discharge stormwater and boiler blowdown from a wet detention pond from outfall 002 and discharge stormwater from a wet detention pond from outfall 001. The permit for this facilitybecame effective 5/l/00 and expires on 10/31/03. The Division has issued several permit modifications; however, the expiration date has remained unchanged. RECORDS AND REPORTS: Records and reports consisting of discharge monitoring reports, chain of custody forms, laboratory analyses, Operator -in -Responsible Charge (ORC)sign-in/daily operation log, process control data, calibration log, sludge records, and the Storm Water Pollution Prevention Plan (and all corresponding documentation) were reviewed during the inspection. The records were organized and well kept. This office commends the level of documentation at this facility. FACILITY SITE REVIEW/OPERATIONS & MAINTENANCE: At the time of the inspection, the facility consisted of two equalization tanks (one in service), two off -spec tanks (one in-service), three lamella clarifiers (one in-service), four neutralization tanks (two in-service), two neutralization transfer tanks (one in-service), chloride stabilization tank (not in-service), surge blend tank, effluent lift station, and an off -spec (PET) .tank at the effluent lift station. The scrubber's blowdown wastewater (pH -of < 1 s.u.) flows into the neutralization tank and is pumped into the lamella clarifier. The clarifier's effluent flows into two neutralization tanks -in series for pH adjustment. The pH of the first neutralization tank is raised to 4 s.u. and continued to be raised to 6.5 s.u. in the second neutralization tank. Dechlorination also occurs in the second neutralization tank by Sodium Bisulfite additions (if needed). The wastewater flows into a neutralization transfer tank and pumped to the effluent lift station. In -line turbidimeters, conductivity meters, ORP meters, and pH meters have been installed within the treatment system to insure adequate treatment. The facility has the capability (following the pH neutralization and at the.effluent lift station) to pump the treated wastewater into storage tanks if the in -line meters detect parameter exceedences in the wastestream. At the time of the inspection, all treatment units appeared to be operating properly and the facility was well maintained. The process control program includes conductivity, TVSS, pH, turbidity, and ORP measurements. All domestic wastewater is pumped to the WSACC Muddy Creek WWTP. Corning, Inc. /Midland Plant Page Three FACILITY SITE REVIEW/OPERATIONS & MAINTENANCE cont'd: The facility is staffed with one Grade III ORC. A certified back-up operator has been designated and is available when the ORC is unable to visit the facility. The ORC and staff were very knowledgeable of the treatment processes and equipment used at the facility. LABORATORY: The Rocky River WWTP Laboratory (Certification #177) in Concord, N.C. and R & A Laboratories, Inc. (Certification #34) in Kemersville, N.C. have been contracted to provide analytical support. The laboratories were not evaluated during -the inspection. The facility has applied for and received a laboratory certification (#5029) by the Division's Laboratory Certification Unit to perform on -site field analyses. The pH and TRC meters and thermometer appeared to be properly calibrated. EFFLUENT/RECEIVING WATERS: The effluent discharge (outfal1003) was clear with no floatable solids or foam. Outfall 003 discharges into the Rocky River. Outfalls 001 and 002 were not discharging at the time of the inspection. Outfall 001 discharges into an unnamed tributary to Muddy Creek and outfall 002 discharges into an unnamed tributary to Clear Creek. All receiving streams are Class C waters in the Yadkin -Pee Dee River Basin. All outfalls were accessible at the time of the inspection. The receiving stream for outfal1003 (Rocky River) did not appear to be negatively impacted at the time of the inspection. SELF -MONITORING PROGRAM: Self -monitoring reports were reviewed for the period July 2001 through June 2002, inclusive. No limit violations were reported. All monitoring frequencies were correct; however, on December 4, 12, and 13, 2001, effluent parameters were collected and analyzed with a "0.00" MGD flow reported. Please be advised that the Permit requires effluent analyses only during discharge events. Effluent composite samples are collected flow proportionately. All samples appeared to be properly preserved and meet the required holding times. FLOW MEASUREMENT: Effluent flow is continuously measured by a magnetic flow meter with totalizer and recording (via computer database). The flow meter is calibrated annually by Corning personnel. The flow meter was last calibrated on 11/26/01. SLUDGE DISPOSAL: Sludge is removed by Hazmat of Charlotte, N.C. and disposed at disposal facilities in either Michigan or New Jersey. PF7orning, Inc./Midland Plant Page Four SEWER OVERFLOW: Please be advised that pursuant to Part II, Section E of your NPDES permit, and North Carolina Administrative Code (NCAC) 15A 2B .0506 (a)(2), any failure of a collection system, pumping station or treatment facility resulting in a bypass without treatment of all or any portion of the wastewater shall be reported to the central office or the appropriate regional office (Mooresville Regional Office 704-663-1699) as soon as possible but no later than 24 hours from the time the permittee became aware of the bypass. Overflows and spills occurring outside normal business hours may also be reported to the Division's Emergency Response personnel at 800-662-7956, 800-858- 0368, or 919-733-3300. A written report shall also be provided within five (5) days of the time of the incident. The report shall contain a description of the bypass, and its cause; the period of the bypass, including exact dates and times, and if the bypass has not been corrected, the anticipated time it is expected to continue; and steps taken (or planned) to reduce, eliminate, and prevent recurrence of the similar events. Any spill that reaches surface waters (i.e. any spill that reaches any water already present in a conveyance, stream, ditch, etc...) or any spill greater than 1,000 gallons on the ground that does not reach surface waters must be reported. An adequate spill response for those spills reaching surface waters should include an evaluation downstream of the point at which the spill entered surface waters to determine if a fish kill occurred. The evaluation should also include the collection of upstream dissolved oxygen and pH measurements for background information and dissolved oxygen and pH measurements at multiple points downstream of the entry point to document any negative impact. Failure to report the bypass of collection system, pumping station or treatment facility subjects violators to penalties of up to $25,000.00 per day per violation. S�l7� Corning Incorporated Optical Fiber \n\l\ 1 July 11, 2002 Y I PO Box 1700 t 704 569 6000 Concord, NC 28026-1700 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Dave Goodrich www.corning.com KIC DEPT. OF SJ1,TfRCTMOT AND d5ATU °AL RESOURCES MC RESvaLt 0 RF:GIONAe. OFFICE JUL 17 2002 North Carolina Department of Environment and Natural Riy,' tic slAG ap 9 � �.yy ak(p {y Division of Water Quality, NPDES Permit Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 RE: Corning Incorporated, Concord Facility NPDES Permit No. NCG010000 Sampling Parameter Evaluation Dear Mr. Goodrich: CORNING Discovering Beyond Imagination As required by our NPDES permit, effective December 1, 2001, we have analyzed samples from Outfall 003 for cadmium, copper and zinc. Our permit states that after seven sampling events the permittee may request (in writing) that the Division evaluate this parameter and modify the Attached are the analysis results of the subject sampling events. We are requesting that DWQ evaluate the .results and modify our current NPDES permit if subject sampling is no longer necessary. Please feel free to contact me if you have any questions concerning the information presented. I can be reached at (704) 569-6268. Sincerely, Christy Hannan Environmental Control Engineer Concord Plant Corning, Inc. Enclosures EFFLUENT CORNING INCORPORATED Metals Summary for Outfall 003 December 2001 thru June 2002 NPDES PERMIT NC 0086169 Class II P/C Cabarrus County Metals Review for 7 months 7/8/02 4:16 PM Corning Incorporated Optical Fiber February 26, 2002 PO Box 1700 t 704 569 6000 Concord, NC 28026-1700 CERTIFIED MAIL RETURN RECEIPT REQUESTED www corning com' FEB 2 8 2002 VVAs�� Tq Mr. Dave Goodrich North Carolina Department of Environment and Natural Resources Division of Water Quality, NPDES Permit Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 RE: Corning Incorporated, Concord Facility NPDES Permit No. NCG010000`KCbG SL, Duly Authorized Representative Dear Mr. Goodrich: CORNING Discovering Beyond Imagination Attached, please find the written authorizations provided by W. M. Kenan, Corning, Inc., Concord Plant Manager for me to sign the facility's Stormwater Inspections for General Permit NCGO10000 and DEM form MR-1 (Discharge Monitoring Report) as the permittee. Mr. Kenan will assume the responsibilities of Concord Plant Manager on March 1, 2002. I want to insure this information is part of our DWQ file. Please`feel`free to,�contact, mhe'if'you have'any questions concerning the information contained in the document. I can be reached at (704) 569- 6268. Sincerely, Chan Environmental Control Engineer Concord Plant Corning, Inc. Enclosures February 26, 2002 MEMORANDUM FOR RECORD To Whom it May Concern: Signatory authority is hereby delegated to Christy L. Hannan, Environmental Control Engineer, Corning, Inc., Concord Plant (NPDES Permit No. NCGO10000). This authority allows Ms. Hannan to sign as Permittee on Stormwater Inspections for General Permit NCG010000- Land Disturbing Activities. Sincerely, W. M. Kenan Corning, Inc. Concord Plant February 26, 2002 MEMORANDUM FOR RECORD To Whom it May Concern: Signatory authority is hereby delegated to Christy L. Hannan, Environmental Control Engineer, Corning, Inc., Concord Plant (NPDES Permit No. NC0086169). This authority allows Ms. Hannan to sign as Permittee on DEM Form MR-1 (12/93). Sincerely, W. M. Kenan Corning, Inc. Concord Plant Effective date of the permit Subject: Effective date of the permit Date: Wed, 07 Nov 2001 08:45:32 -0500 From: Mike Myers <mike.myers@ncmail.net> To: "Hannan, Christy L" <HannanCL@corning.com> CC: Michael Parker <Michael.Parker@ncmail.net> Christy, I just saw the effective date yesterday and figured you would be calling about the effective date. Just to make sure you are covered, I figured I would send you an email. You are right about the effective date, so until the permit modification becomes effective Corning is permitted to discharge up to 250,000 gallons of non -contact cooling water and flush water, from the two cooling tower basins, through Outfall 002. The semi-annual monitoring associated with outfall 002 shall coincide with this event. Corning Incorporated shall develop a HVAC Cooling Tower Shutdown Procedure consistent with BetzDearborn recommendations. The HVAC Cooling Tower Shutdown Procedure should include the condition that both cooling towers will not be flushed at the same time. This procedure shall be kept on site and available for review by Division staff upon request. Additionally, the time and duration for the discharge of non -contact cooling water through outfall 002 shall be recorded in the operations log by the Operator in Responsible Charge and available for review by the Division upon request. I hope this clears that up. Michael J. Myers Environmental Engineer NPDES Unit - Division of Water Quality 1617 Mail Service Center Raleigh, NC 27669-1617 (919) 733-5083 x508 rnailto:mike.rnyers@ncmail.net Michael J. Myers <mike.myersCab_ncmail.net> Environmental Engineer NC DENR DWQ NPDES Unit 1 of 1 11 /7/01 8:56 AM ppppp'- P!orth Carolina epartment,of Environment and Natural Resources Water Pollution Control System Operator Certification Commission Michael F. Easley, Governor William G. Ross Jr., Secretary ;;1 ;3 •J ="' t=}'� {4; `r�FiC Coleen H. Sullins, Chairman CERTIFIED MAIL RETURN RECEIPT REQUESTED Ms. Christy Hannan Corning Inc. PO Box 1700 Concord, NC 28026 BUG 3 U 2001 oY >"ice a' : •F':.J e�� NCDENR August 17, 2001 System: Corning Inc. Wastewater Treatment System Classification: Grade 2 Physical Chemical System Subject: Designation of ORC and Backup ORC for Physical / Chemical Permit: NCO086169 wz' wv-'V� Qo . Dear Ms. Hannan: The Water Pollution Control System Operators Certification Commission adopted Rule 15A NCAC 8G .0306, Classification of Physical / Chemical Systems, effective April 1, 1999. In order to insure the proper operation and maintenance of these systems, this Rule requires that all systems permitted for a physical / chemical process to treat wastewater be classified as physical / chemical systems. If the subject physical / chemical system consists of systems designed for (1) the remediation of contaminated groundwater, or (2) that utilizes a primarily physical process to treat wastewaters, (with the exception of reverse osmosis, electrodialysis, and utrafiltration systems), then that system shall be classified as a Grade I Physical / Chemical Water Pollution Control System. Rule 15A NCAC 8G .0306(a) If the subject physical / chemical system consists of systems that utilizes a primarily chemical process to treat wastewaters (including those systems whose treatment processes are augmented physical processes), they shall be classified as a Grade H Physical / Chemical Water Pollution Control System. Reverse osmosis, electrodialysis, and utrafiltration systems shall also be classified as Grade H Physical / Chemical Water Pollution Control System. Rule 15A NCAC 8G .0306(b) If the water pollution control system that has, as part of its treatment process, biological water pollution control system that may be classified under Rule .0302, then that system shall be subject to additional classification as a biological water pollution control system. Rule 15A NCAC 8G .0306(c) Any water pollution control system subject to classification under Rule .0302 of this Section, utilizing a physical / chemical process to enhance an activated sludge or fixed growth process, shall not be subject to additional classification. Rule 15A NCAC 8G .0306(d) 1618 Mail Service Center, Raleigh, North Carolina 27699.1618 Phone: 919 — 733-0026 \ FAX: 919 — 733-1338 AN EQUAL OPPORTUNITY \ AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED / 10% POST CONSUMER PAPER PPPPPFP- The Water Pollution Control System Operators Certification Commission hereby classifies your system as a Grade 2 Physical Chemical System. This classification is based on information submitted in your application for a NPDES permit and/or based on the information you provided in the physical chemical classification survey that you completed during the months of April -May 2001. As required by Rule 15A NCAC 8G .0202(2) and the subject permit, a certified Operator in Responsible Charge- (ORC) and back-up operator of the appropriate type must be designated for each classified system. Your system requires an ORC and back-up operator who hold valid physical / chemical operator certificates. Please complete and return the enclosed designation form to this office by December 31, 2003. Failure to designate a properly certified ORC and back-up operator is a violation of the permit issued for this system. In accordance with Rule 15A NCAC 8G .0406(b), individuals presently working at physical / chemical water pollution control systems holding a valid Grade I, 11, IlI, or IV wastewater treatment plant operator certification, may apply for a conditional operators physical / chemical certificate without examination. He or she may do so if, he or she has one year experience and has successfully completed a training school sponsored or co -sponsored by the Commission for Grade I or. Grade 2 Physical / Chemical Water Pollution Control System Operators. This conditional certification allows the bearer to act as the ORC or Backup ORC of that System only. This conditional certification must be renewed annually per section .0700 of the rules. The Rules for this certification as well as others is found on the DWQ/Technical Assistance and Certification Unit web page (http://h20.enr.state.nc.us/tacu/). Plans are now being made to conduct the first physical chemical school in January 15-18, 2002 at the McKimmon Center in Raleigh. This school is co -sponsored by AWWA/WEA and the NC Water Pollution Control System Operators Certification Commission. As soon as arrangements for the school are finalized you will receive more information. If we can be of assistance or you have any questions concerning this requirement, please call James Pugh at 919-733-0026, ext. 341 or e-mail: James.Pugh@ncmail.net. Enclosures cc: WSRO Central Files TAC Facility Files Sincerely, J Tony Arnold, Supervisor Technical Assistance and Certification Unit NCrEp-,.0raa:fzm Corning Incorporated Concord Facility Permit No. NCO086169 ,0' 2 ENGINEER'S CERTIFICATION FOR CONSTRUCTION OF WASTEWATER TREATMEN'4FF ILI' E,S.ry � cdA i 1;n �td,�L: I f is t ,l ' am a duly registered Professional Engineer (please print) in the State of North Carolina and have been authorized to observe (circle one EEDweekly, full time) the construction of the subject project for the Permittee: Project No.: 086169ACB Project: Corning Incorporated Concord Facility Waste Abatement System Expansion The project consists of: • Construction of a 60.000 gallon chloride stabilization tank; • Construction of a 21,000 gallon equalization tank; • Construction of two (2) 1,700 gallon neutralization tanks; • Construction of a 36,000 gallon off -spec tank; GO/l7�L�T� • Construction of a 21,000 gallon surge/blend tank; G% 700Z-t�7:5" • Construction of two (2) lamella clarifiers; and C-111P • Installation of all piping, valves, and appurtenances as illustrated on the attached approved design documents. I hereby certify that I did regularly observe this project with due care and diligence and that the construction was completed in substantial conformance with the Authorization to Construct and with the approved plans and specifications. Registration No. 0,- 3' +� Date 7 // DD/ The Division of. Watcr Qunl9ty hm'ebY wjmmdedgea receipt and acccpM= Of . this E4ineers Certification CA , .......OB 0FER sslo s GINS Upon completion of construction and prior to operation of the modified facility, the Permittee shall provide the Division with a certification from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct, and the approved plans and specifications. The Certification should be submitted to: NCDENR/DWQ, NPDES Unit, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 DIVISION OF WATER QUALITY July 26, 2001 MEMORANDUM TO: D. Rex Gleason FROM: Samar Bou-Ghazale S't96 SUBJECT: Tax Certification No. TCS-MV-023 NPDES No. NC0086169 Corning Incorporated, Concord Facility Wastewater Treatment Facilities Cabarrus County, North Carolina This Office has conducted an on -site investigation confirming the construction and operation of wastewater treatment facilities at the Corning Incorporated facility in Cabarrus County, North Carolina. The wastewater treatment facilities are operating under a valid NPDES Permit (No.NC0086169). The attached Tax Certification has been prepared for your signature. If you have any questions or require additional information, please advise. Attachment SBG LU AT�R Mi ael F. Easley Governor William G. Ross, Jr., Secretary j North Carolina Department of Environment and Natural Resources `< Kerr T. Stevens, Director Division of Water Quality DIVISION OF WATER QUALITY July 26, 2001 Mr. Pat Sloan American Appraisal Property Tax Services 9441 LBJ Freeway Suite 114 Dallas, TX 75243 Subject: Tax Certification No. TCS- MV-023 Wastewater Treatment Abatement Facilities Corning Incorporated Permit No. NC0086169 Cabarrus County, NC Dear Mr. Sloan: Attached are two (2)_ copies of Tax Certification No.TCS-MV- 023 covering the operation of wastewater treatment facilities at the subject facility. In your letter dated April 9, 2001, tax certification was requested for certain wastewater treatment/abatement facilities. An inspection indicated that the following wastewater treatment facilities are used exclusively for waste disposal or to abate, reduce or prevent the pollution of waters in accordance with North Carolina General Statute 105-275.(8)(a). 1. One(1)equalization tank 2. One(1)off-spec tank 3. One(1)lamella clarifier N n MR Mr. Pat Sloan Page 2 July 26, 2001 4. Two(2)neutralization tanks 5. One(1)neutralization transfer tank. The Company may use this Certification to obtain tax benefits in keeping with the appropriate Statutes. Sincerely, r✓' C �c � D. Rex Gleason, P. E. Water Quality Regional Supervisor Attachment SBG ATF Michael F. Easley PCGovernor rWilliam G. Ross, Jr., Secretary >--i North Carolina Department of Environment and Natural Resources � Kerr T. Stevens, Director Division of Water Quality DEPARTMENT OF ENVIRONMENT, AND NATURAL RESOURCES MOORESVILLE TAX CERTIFICATION (Franchise/privilege; Amortization; Property) In accordance with the provisions of the General Statutes of North Carolina (G. S. 105-122(d), 105-130.10, 105-147(13), 105- 275(8)), this is to certify that: Corning Incorporated Cabarrus County HAS BEEN ISSUED NPDES Permit No. NCO086169 by the North Carolina Division of Water Quality for the operation of wastewater treatment/abatement facilities consisting, in part, of the following: 1. One(1)equalization tank 2. One(1)off-spec tank 3. One(1)lamella clarifier 4. Two(2)neutralization tanks 5. One(1)neutralization transfer tank. The Environmental Management Commission and the Department of Environment and Natural Resources have found that the treatment facilities: a. Have been constructed or installed; b. Comply with the requirements of the Commission; M r:nctnmar GPrvirP r)hA.inn of XMr f— n,—Ii+ 0'10 r.I—+k RA.,;., Cf—+ RAnnr —;11e Kir ')ce,c 7ne C=o ,onn C. Are being effectively operated in accordance with the terms and conditions of the Permit, Certificate of Approval, or other document of approval issued by the Commission; and d. Have as their primary rather than incidental purpose the reduction of water pollution resulting from the discharge of wastewater. Issued at Mooresville, North Carolina this the 26' day of July, 2001 by the directive of the North Carolina Environmental Management Commission and the North Carolina Department of Environment and Natural Resources. D. Rex Gleason; P.E. Water Quality Regional Supervisor Mooresville Regional Office TCS-MV-023 1 OF W A TS9 Michael F. Easley QG Governor Cq William G. Ross, Jr., Secretary ] ` y North Carolina Department of Environment and Natural Resources D � Y Kerr T. Stevens, Director 11;4� Division of Water Quality DIVISION OF WATER QUALITY July 26, 2001 Ms. Dawn McHale Tax Administrator P.O. Box 707 Concord, NC 28026 Subject: Tax Certification TCS-MV-023 Wastewater Treatment - Abatement Facilities Corning Incorporated Cabarrus County, NC Dear Ms. McHale: Transmitted herewith is Tax Certification No. TCS-MV-023 covering wastewater treatment/abatement facilities at the Corning Incorporated facility located on Highway 601 South in Cabarrus County, North Carolina. The facilities are described in plans on file with the Division of Water Quality and Corning Incorporated and are operated under NPDES Permit No. NC0086169. By letter dated April 9, 2001(copy attached), Mr. Pat Sloan, with American Appraisal Property Tax Services, requested tax certification for the items listed in his letter (attached). An inspection conducted by Division of Water Quality staff on July 5, 2001 indicated that the wastewater treatment facilities listed on the attached tax certification are used exclusively for waste disposal or to abate, reduce, or prevent the pollution of waters in accordance with North Carolina General Statute 105-275.(8)(a). Ms. Dawn McHale Page 2 July 26, 2001 The Company may use this certification to obtain tax benefits in keeping with the appropriate Statutes. Sincerely, T) t D. Rex Gleason, P. E. Water Quality Regional Supervisor Attachment SBG F WATF \O�0 RQG Michael F. Easley Governor UJ William G. Ross, Jr., Secretary >_ North Carolina Department of Environment and Natural Resources p T Kerr T. Stevens, Director Division of Water Quality DEPARTMENT OF ENVIRONMENT, AND NATURAL RESOURCES MOORESVILLE TAX CERTIFICATION (Franchise/privilege; Amortization; Property) In accordance with the provisions of the General Statutes of North Carolina (G. S. 105-122(d), 105-130.10, 105-147(13), 105- 275(8)), this is to certify that: Corning Incorporated Cabarrus County HAS BEEN ISSUED NPDES Permit No. NCO086169 by the North Carolina Division of Water Quality for the operation of wastewater treatment/abatement facilities consisting, in part, of the following: 1. One(1)equalization tank 2. One(1)off-spec tank 3. One(1)lamella clarifier 4. Two(2)neutralization tanks 5. One(1)neutralization transfer tank. The Environmental Management Commission and the Department of Environment and Natural Resources have found that the treatment facilities: a. Have been constructed or installed; b. Comply with the requirements of the Commission; C. Are being effectively operated in accordance with the terms and conditions of the Permit, Certificate of Approval, or other document of approval issued by the Commission; and d. Have as their primary rather than incidental purpose the reduction of water pollution resulting from the discharge of wastewater. Issued at Mooresville, North Carolina this the 26t' day of July, 2001 by the directive of the North Carolina Environmental Management Commission and the North Carolina Department of Environment and Natural Resources. D, " D. Rex Gleascgp P.E. Water Quality Regional Supervisor Mooresville Regional Office TCS-MV-023 Arcadia Atlanta Boston Buffalo Charlotte Chicago Cincinnati Dallas Denver Detroit Houston Irvine April 9, 2001 AL S� American Appraisal Property Tax Services 9441 LBJ Freeway Suite 114 Dallas, TX 75243 Phone (972)994-9100 Fax (972) 994-0516 Rex Gleeson, Water Quality Regional Supervisor Airborne Express ## 7923038340 Los .Anaeies Milwaukee Minneapolis New Orleans New York. Philadelphia Pittsburgh Princeton Rollino Meadow: St. Louis San Francisco Tampa North Carolina Department of Environment and Natural Resources r; Water Quality Division 919 N. Main Street & Mooresville, North Carolina 28115 RE: AMENDED Property Tax Certification Request for Corning, Inc. Mr. Gleeson: We are submitting this letter on behalf of Corning, Inc., formally requesting a property tax certification for pollution control real and personal property at the Concord Fiber Optic Plant, at 14556 Highway 601 South, Midland, North Carolina. It is our understanding from our January conversation with you that there is no formal application form. Our tax certification request is based on North Carolina tax law, Ch 105, Art 12, Sect 105-275, 8(a). This filing is an amendment of the filing originally submitted on March 15, 2001. Enclosed is a list of pollution control assets closed to company records as of December 31, 2000. Also enclosed is a copy of water permit no.N00086169, effective May 1, 2000, for your reference. This amendment is submitted due to a re -statement of the cost basis of the assets by Corning, Incorporated. Additional project costs attributable to the attached assets had not been previously capitalized, and the attached asset list represents a correction. Also, the original certification request did not include assets capitalized after January 1, 2000. The attached list includes those subsequent capitalizations. We thank you for your prompt consideration of our request. Sincerely, Pat W. Sloan Authorized Agent cc: Michael Marconi, Corning, Inc. venver Detroit Houston Irvine April 9, 2001 ��s�iyv,bz3 American Appraisal Property Tax Services 9441 LBJ Freeway Suite 114 Dallas, TX 75243 Phone (972)994-9100 Fax (972) 994-0516 Rex Gleeson, Water Quality Regional Supervisor Airborne Express # 7923038340 Los Angeles Milwaukee Minneapolis New Orleans New York Philadelphia Pittsburgh Princeton Rolling Meadows St. Louis San Francisco Tampa North Carolina Department of Environment and Natural Resources N.C. DEPT. OF Water Quality Division EN-VTR4aNMENT; 919 N. Main Street Mooresville, North Carolina 28115 APR 10 2009 RE: AMENDED Property Tax Certification Request for Corning, Inc. [31il&ZI, 0F �lnatt11tee� sii'e3i' {1�19i�i�C54�{u 1{Lr��i''�:. Lei 1.11ii; Mr. Gleeson: We are submitting this letter on behalf of Corning, Inc., formally requesting a property tax certification for pollution control real and personal property at the Concord Fiber Optic Plant, at 14556 Highway 601 South, Midland, North Carolina. It is our understanding from our January conversation with you that there is no formal application form. Our tax certification request is based on North Carolina tax law, Ch 105, Art 12, Sect 105-275, 8(a). This filing is an amendment of the filing originally, submitted on March 15, 2001. Enclosed is a list of pollution control ;assets closed to company records as of December 31, 2000. Also enclosed is a copy of water permit no.NC0086169, effective May 1, 2000, for your reference. This amendment is submitted due to a re -statement of the cost basis of the assets by Corning, Incorporated. Additional project costs attributable to the attached assets had not been previously capitalized, and the attached asset list represents a correction. Also, the original certification request did not include assets capitalized after January 1, 2000. The. attached list includes those subsequent capitalizations. We thank you for your prompt consideration of our request. Pat W. Sloan Authorized Agent cc: Michael Marconi, Corning, Inc. CORNING, INCORPORATED CONCORD FIBER OPTIC PLANT, MIDLAND, NORTH CAROLINA FIXED ASSETS AS OF 12-31-2000 Note: Corning had additional funds to close, and adjusted previous closings to account for the additional, final costs. SCHEDULE OF PROPERTY UNITS PROPERTY TAX CLASSES: PAE - POLLUTION ABATEMENT EQUIPMENT PAI - POLLUTION ABATEMENT IMPROVEMENTS N.C.D.E.N.R. Property Tax Less 2000 Carryover Adjusted DIVISION Class Asset ID Asset Description In Service Age Cost Deductions Cost LIQUID PAE 302 N6 PA STORG SYS PROCS ELEC 3-Apr-00 1 510,083 28,236 481,847 AIR PAE 1319 N6 CHILD FOR ASSET #207 1-JUI-00 1 267,763 0 267,763 LIQUID PAE 1320 N6 CHILD FOR ASSET #223 1-JUI-00 1 241,069 0 241,059 1 Total 1,018,905 28,236 990,669 AIR PAE 90 N6 CONSOL SCRUBBER FNDAT,STEEL 1-JUI-99 2 534,477 34,319 500,158 AIR PAE 91 N6 MISC SCRUBBER FNDAT,STEEL 1-Jul-99 2 569,231 33,265 535,966 LIQUID PAE 92 N6 PA STORAGE SYS FNDATN,STEEL 1-JUI-99 2 404,943 22,416 382,527 AIR PAE 93 N6 CORE EXHST SCRUB FNDAT,STEL 1-Jul-99 2 701,305 38,821 662,484 LIQUID PAE 120 N6 FSB OIL SEPERATOR PIT 1-JUI-99 2 4,797 235 4,562 LIQUID PAE 129 N6 PA STORAGE SYS EQUIP PIERS 1-Jul-99 2 2,881 168 2,713 AIR PAE 130 N6 FM SICL4 ENCLOSURE 1-Jul-99 2 1,389,245 76,902 1,312,343 LIQUID PAE 171 N6 MAIN BLDG PROC DISCHRG PIPE 1-JUI-99 2 8,407 513 7.894 AIR PAE 175 N6 MAIN BLDG CHLORINE EXHST FA 1-Jul-99 2 1,612 95 1,517 AIR PAE 178 N6 MAIN BLDG SOOT VAC/ASPIRATN 1-JUI-99 2 1,339,276 79,525 1,259,751 AIR PAE 203 N6 SICL4 FUME EXHAUST SYS EQUIP 1-Jul-99 2 98,190 5,435 92,755 AIR PAE 204 N6 SICL4 FOAM FIRE SUPPRESION 1-JUI-99 2 62,562 3,463 59,099 AIR PAE 207 N6 FM OMCTS DUCTWORK EQUIP 1-JUI-99 2 2,548,072 75.559 2,472,513 AIR PAE 210 N6 FM OMCTS SOOT HANDLG DUCT 1-JUI-99 2 703,062 38,918 664,144 AIR PAE 212 N6 CONSOL SCRUBER PIPING EQUIP 1-JUI-99 2 348,638 19,299 329,339 AIR PAE 213 N6 CONSOL SCRUBER DUCT EQUIP 1-JUI-99 2 1.743,544 96,514 1,647,030 AIR PAE 214 N6 MISC SCRUBBR PIPING EQUIP 1-JUI-99 2 749,028 41,463 707,565 AIR PAE 215 N6 MISC SCRUBBR DUCTWORK EQUIP 1-JUI-99 2 2,464,658 136.432 2,328,226 AIR PAE 216 N6 MISC SCRUBBR INSULATION EQU 1-JUI-99 2 24,176 1,338 22,838 LIQUID PAE 217 N6 PA STORAGE PROCESS EXHST FA 1-JUI-99 2 2,643 149 2,494 LIQUID PAE 218 N6 PA STORAGE SYS PIPING EQUIP 1-JUI-99 2 602,885 33,373 569,512 LIQUID PAE 219 N6 PA STORAGE SYS INSULATN EQU 1-JUI-99 2 112,291 6,216 106,075 AIR PAE 220 N6 CORE EXHST SCRUB PIPING EQU 1-JUI-99 2 761,979 42,180 719,799 AIR PAE 221 N6 CORE EXHST SCRBR DUCTWK EQU 1-JUI-99 2 362,645 20,074 342,571 AIR PAE 222 N6 CORE EXHST SCRBR INSUL EQUI 1-JUI-99 2 318,754 17,645 301.109 LIQUID PAE 223 N6 NEUTRALZTN SYS PIPING EQUIP 1-JUI-99 2 2,293,952 126,982 2,166,970 LIQUID PAE 224 N6 NEUTRALZTN SYS INSUL EQUIP 1-JUI-99 2 332,279 18,393 313,886 AIR PAE 277 N6 SOOT PROCESSING INSTR/CNTRL 1-Jul-99 2 27,513 1,523 25,990 AIR PAE 278 N6 TDC EXHST PROCS INST/CNTRLS 1-Jul-99 2 30,674 1,698 28,976 AIR PAE 279 N6 CONSOL SCRUBR PROCS INST/CN 1-JUI-99 2 808,958 44,780 764,178 AIR PAE 280 N6 MISC SCRUBBR PROCS INST/CNT 1-JUI-99 2 1,018,912 56,402 962,510 LIQUID PAE 281 N6 PA STRG SYS PROC INST/CNTRL 1-JUI-99 2 124,228 6,877 117,351 AIR PAE 282 N6 CORE EXHST SCBBR PROC INST/ 1-JUI-99 2 1,378,634 76,315 1,302,319 LIQUID PAE 283 N6 NEUTRL SYS/DISPSL PROC INST 1-JUI-99 2 965,161 53,427 911,734 AIR PAE 296 N6 SOOT PROCESS ELEC SYSTEM 1-JuI-99 2 31,531 1,745 29,786 AIR PAE 297 N6 SOOT PROCESS HEAT TRACING 1-JUI-99 2 70,226 3,887 66,339 AIR PAE 298 N6 CONSOL SCRBBR PROCS ELEC 1-JUI-99 2 525,835 29,108 496,727 AIR PAE 299 N6 CONSOL SCRBBR PROCS HT TRAC 1-JUI-99 2 105,070 5,816 99,254 AIR PAE 300 N6 MISC SCRBBR PROCS ELEC 1-JUI-99 2 339,531 18,795 320,736 AIR PAE 301 N6 MISC SCRBBR PROCS HT TRACG 1-JUI-99 2 59,242 3,279 55,963 LIQUID PAE 303 N6 PA STORG SYS PROCS HT TRACG 1-JUI-99 2 308,312 17,067 291,245 AIR PAE 304 N6 CORE EXHST SCRBR PROCS ELEC 1-JUI-99 2 287,115 15,893 271,222 AIR PAE 305 N5 CORE EXHST SCRBR PROCS HT T 1-Jul-99 2 38,932 2,155 36,777 LIQUID PAE 306 N6 NEUTRLZATN PROCS ELEC 1-JUI-99 2 365,699 20,243 345,456 LIQUID PAE 307 N6 NEUTRZATN PROCS HEAT TRACG 1-JUI-99 2 728,900 40,349 688,551 AIR PAE 321 N6 SOOT MECH PROCESS EQUIP 1-JUI-99 2 411,380 22,000 389,380 AIR PAE 322 N6 CONSOL SCRBBR PROCESS EQUIP 1-Jul-99 2 702,288 37,558 664,730 AIR PAE 323 N6 MISC SCRBBR PROCESS EQUIP 1-Jul-99 2 956,043 51,129 904,914 LIQUID PAE 324 N6 PA STORAGE SYS PROCS EQUIP 1-JUI-99 2 495,141 26,480 468,661 AIR PAE 325 N6 CORE EXHST SCRBBR PROCS EQU 1-Jul-99 2 1,111,627 59,449 1,052,178 LIQUID PAE 326 N6 NEUTRALZTN SYS PROCS EQUIP 1-Jul-99 2 660,623 35,330 625,293 AIR PAE 329 N6 SOOT FILTRATION MEDIA 1-JUI-99 2 779,376 779,376 AIR PAE 335 N6 SOOT BAGGING SYSTEM 1-JUI-99 2 499,196 499,196 AIR PAE 528 N6 CARBON CYLINDER 60 MIN 1-Jul-99 2 7,200 0 7,200 2 Total 31,322,876 1,600,997 29,721,879 AIR PAI 1352 N6 CHILD FOR ASSET #334 13-Dec-00 1 68,619 0 68,619 1 Total 68,619 0 68,619 LIQUID PAI 42 N6 STORM WATER RETENTION POND 1-JUI-99 2 979,953 71,096 908,857 LIQUID PAI 45 N6 HAZ WASTE STORAGE AREAS 1-JUI-99 2 134,163 9,734 124,429 AIR PAI 83 N6 CARBON FILTER SKID BLDG 1-Jul-99 2 33,190 1,016 32,174 AIR PAI 86 N6 FM (OMCTS) BLDG/STRUCTURE 1-Jul-99 2 1,250,347 37,077 1.213.270 AIR PAI 87 N6 SOOT PROCESSING BLDG 1-JUI-99 2 11,862 11,862 LIQUID PAI 94 N6 NEUTRLIZATN SYS/TOTE BLDG 1-JUI-99 2 69,040 3,822 65,218 CORNING, INCORPORATED CONCORD FIBER OPTIC PLANT, MIDLAND, NORTH CAROLINA FIXED ASSETS AS OF 12-31-2000 Note: Corning had additional funds to close, and adjusted previous closings to account for the additional, final costs. SCHEDULE OF PROPERTY UNITS PROPERTY TAX CLASSES: PAE - POLLUTION ABATEMENT EQUIPMENT PAI - POLLUTION ABATEMENT IMPROVEMENTS N.C.D.E.N.R. Property Tax Less 2000 Carryover Adjusted DIVISION Class Asset ID Asset Description In Service Age Cost Deductions Cost LIQUID PAI 124 N6 PA LOAD CENTER VINYL FLOOR 1-Jul-99 2 1,254 75 1,179 LIQUID PAI 125 N6 CHEM TREATMT BRINE PLATFORM 1-Jul-99 2 2,782 165 2,617 LIQUID PAI 128 N6 HAZ WASTE STORAGE TRENCHS 1-Jul-99 2 4,700 279 4,421 AIR PAI 334 N6 SOOT BUILDING 1-Jul-99 2 1,706,442 657 1,705,785 2 Total 4,193,732 123,921 4,069,811 GRAND TOTAL, POLLUTION ABATEMENT PROPERTY 36,604,132 1,753,154 34,850,978 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director April 14, 2000 Ms. Christy L. Hannan Corning Incorporated Telecommunications Products Division 14556 Highway 601 South Midland, North Carolina 28107 1 • • NC EN-R NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: NPDES Permit Issuance Permit Number NCO086169 Midland Fiber Facility Cabarrus County Dear Ms. Hannan: In accordance with the application for discharge permit received on April 7, 1999. the Division is forwarding herewith the subject state - NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated December 6. 1985. In accordance with your request, the modification (specifically the flow increase and change in toxicity testing requirement for outfall 003) has been phased to better coincide with the proposed construction schedule at the above referenced facility. Effluent limitations for the increased flow of 0.107 1%4GD become effective on March 1, 2001. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (50) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150E of the North Carolina General Statutes, and filed with the Office of Administrative Hearings. 6714 Mail Service Center, Raleigh, North Carolina 27699-6714. Unless such a demand is made, this permit shall be final and binding. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources. Coastal Area Management Act, or any other Federal or Local governmental permits which may be required. If you have any questions regarding the attached draft permit, please do not hesitate to contact me- at telephone number (919) 733-5083, extension 553. Sincerely, _ rr T. Stevens Cc: Central Files NPDES Permit File Mooresville Regional Office, Water Quality EPA, Roosevelt Childress Point Source Compliance/Enforcement Unit 1617 MAIL SERVICE CENTER. RALEIGH. NORTH CAROUNA 27699-1617 - TELEPHONE 919-733-5083/FAX 919-733-075 9 AN EQUAL OPPORTUNITY AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/ 10% POST -CONSUMER PAPER VISIT US ON THE WEB AT httt)://h2o.enr.state.nc.us/NPDES Permit No. NCO086169 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1. other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Corning Incorporated is hereby authorized to discharge wastewater and. stormwater from a facility located at Corning Incorporated Off Higgs hway 601 Midland Cabarrus County to receiving waters designated as an unnamed tributary of Muddy Creek (outfall 001). an unnamed tributary of Clear Creek (outfall 002) and the Rocky River (outfall 003) in the Yadkin -Pee Dee River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV, V and VI hereof. The permit shall become effective May 1, 2000. This permit and the authorization to discharge shall expire at midnight on October 31, 2003. Signed this day April 14, 2000. rr T. Stevens, Direc or Division of Water Quality. By Authority of the Environmental Management Commission Permit No. NCO086169 SUPPLEMENT TO PERMIT COVER SHEET Corning Incorporated is hereby authorized to: 1. Continue to operate a 0.0274 MCD wastewater treatment facility (outfall 003) consisting of an equalization tank, an off -spec tank, a Lamella clarifier, two .neutralization tanks.,and a neutralization transfer`tank located at a facility located off. of Highway 601 in Midland, Cabarrus County; 2. After receiving Authorization to Construct from the Division of Water Quality, construct and operate facilities for the discharge of up to 0.107 MCD through outfall 003; and 3. Discharge stormwater and boiler blowdown from a wet detention pond into an unnamed tributary of Clear Creek (outfall 002), discharge stormwater from a wet retention pond into an unnamed tributary of Muddy Creek (Outfall 001 — See Part II, Section A for monitoring requirements), and discharge process wastewater, cooling tower blowdown, and carbon filter backwash from the above referenced treatment works at the location specified on the attached map into the Rocky River (Outfall 003). All receiving streams are classified C waters in the Yadkin -Pee Dee River basin. Joe 'NO -'sou U cem •;� .,-Mill G v 550--N 0 %35 la d.:-. 4V 510 5 -S05 556 _ y 0:. _ Outfall 0ol 0 Latitude. 35013-02- r Landing Longitude: 8oO31-15.. Strip CPO, EIM Outf, 11003 527 Lat 0 — Lo de-- 3 soo 01 -10" 5 ; 00-) ngit4de.* N 0 IDS) Q h z :6`vVvO` Receiving Streams P4 001 - UT of Muddy Creek 002 - UT of Clear Creek I %N: 003 - Rocky River ROAD CLASSIFICATION PRIMARY HIGHWAY LiGHT-DVTY ROAD. HARD OR HARD SURFACE IMPROVED SURFACE SECONDARY HIGHWAY HARD SURFACE UNIMPROVED ROAD Latitude See Above Longitude See Above Map#Gl6NEIG17NW Sub -basin 03-07-12 Stream Class — C Discharge Class 100 % Industrial Receiving Stream See Above Design () 0.023 MGD permit expires 101311-9 SCALE 1:24 000 0 1 MILE 0 7000 FEET 0 1 KILOMETER CONTOUR INTERVAL 10 FEET QUAD LOCATION Coming Incorporated NCO096169 Cabarrus County Fiber Optic Manufacturer m CO W 00 U z 0 z W � O 0 E U G A N O h d 6/ N t, c of:.: ' It C d � O O PE: ra N M V' N � t tip t0 to CIO .0 O V z 0 z C T IF c c 4 Permit NCO086169 A(4). CHRONIC TOXICITY PERMIT LIAUT (gUARTERLY) @ 0.0274 bIGD The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 0.31%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of January, April, July, and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or. ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP313 for the pass/fail results and THP313 for the Chronic, Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences Branch 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at, the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re- opened and modified to include alternate monitoring requirements or limits. ` j NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control J organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit NCO086169 A(5). CHRONIC TOXICITY PERMIT LIMIT ((,QUARTERLY) @ 0.107 MGD The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 1.0%. The permit holder shall perform at a minimum,guarterlu monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February ' 1998, or subsequent versions or "North Carolina. Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of January, April, July, and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences Branch 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30. days after the end of the reporting period for which the report is made. Test data shall be complete; accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re- opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit NC0086169 A(6). Pollutant Analysis Condition The Permittee shall conduct a test for pollutants once per permit cycle at the effluent from the treatment plant. The discharge shall be evaluated as follows: 1) A pollutant analysis of the effluent must be completed using EPA approved methods for the following analytic fractions: (a) purgeables (i.e., volatile organic compounds); (b) acid extractables; (c) base/neutral extractables; (d) organochlorine pesticides and PCBs; (e) herbicides; and (f) metals and other inorganics. The Annual Pollutant Analysis Monitoring (APAM) Requirement Reporting Form A and accompanying memo describes the sampling and analysis requirements and lists chemicals to be included in the pollutant analysis. This monitoring requiremeiit is to. be referred to as the "Pollutant Analysis Monitoring Requirement" (PAM). 2) Other significant levels of organic chemicals must be identified and approximately quantified. For the purpose of implementing this requirement, the largest 10 GC/MS peaks in the purgeable, base/neutral extractable, and acid exractable fractions (or fewer than 10 if less than 10 unidentified peaks occur) for chemicals other than those specified on the APA Requirement Reporting Form A should be identified and approximately quantified as stated in the APAM Reporting Form A instructions. This part (item 2) of the APAM requirement is to be referred to as the "10 significant peaks rule"). A(7). Biological Monitoring Condition The Permittee shall conduct an upstream and downstream benthic macroinvertebrate survey beginning June 2004 and lasting through September 2004. A report of the findings of this survey shall be completed and included with the permit application package at the time of permit renewal. For technical assistance regarding this permit. requirement, please contact the Division's Biological Assessment Unit at (919) 733-6946. A(8). Stormwater Monitoring, Controls and Limitations for Permitted Discharges During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater associated with industrial activity from outfalls 001 and 002. Such discharges shall be controlled, limited and monitored as specified below. Stormwater Pollution Prevention Plans The permittee shall develop and continue to update a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. The Plan shall be considered public information in accordance with Part 1 II. E. 10. of this permit. The Plan shall include, at a minimum, the following items: Permit NCO086169 a. Site Plan: The site plan shall provide a description of the physical facility and the potential pollutant sources which may be expected to contribute to contamination of regulated stormwater discharges. The site plan shall contain the following: (1) A general location map (USGS quadrangle map, or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters, and the name of the receiving water(s) to which the stormwater outfall(s) discharges. If the discharge is to a municipal separate storm sewer system, the name of the municipality and the ultimate receiving waters, and accurate latitude and longitude of the point(s) of discharge must be shown. (2) A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. (3) A site map (or series of maps) drawn to scale with the distance legend indicating location of industrial activities (including storage of materials, disposal areas, process areas, and loading and unloading areas), drainage structures, drainage areas for each outfall and activities occurring in the drainage area, building locations and impervious surfaces, the percentage of each drainage area that is impervious. For each outfall, a narrative description of the potential pollutants which could be expected to be present in the regulated stormwater discharge. (4) A list of significant spills or leaks of pollutants that have occurred at the facility during the 3 previous years and any corrective actions taken to mitigate spill impacts. (5) Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part II. B. 11. b. Stormwater Management Plan: The stormwater management plan shall contain a narrative description -of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structural and non-structural measures. The stormwater management plan, at a minimum, shall incorporate the following: (1) A study addressing the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of materials and processes to stormwater. Wherever practicable the permittee should consider covering storage areas, material handling operations, manufacturing or fueling operations to prevent materials exposure to stormwater. In areas where elimination of exposure is not practicable, the stormwater management plan shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination. (2) A schedule to provide secondary containment for bulk storage of liquid materials, storage of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals, or storage of hazardous materials to prevent leaks and spills from contaminating stormwater runoff. If the secondary containment devices are connected directly to stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices [which shall be secured with a locking mechanism] and any stormwater that accumulates in the containment area shall be at a minimum visually observed prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated. Records documenting the individual making the observation, the description of the accumulated stormwater and the date and time of the release shall be kept for a period of five years. (3) A narrative description of Best Management Practices (BMPs) to be considered such as, but not limited to, oil and grease separation, debris control, vegetative filter strips, infiltration and stormwater detention or retention, where necessary. The need for structural BMPs shall be based on the assessment of potential of sources contributing significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. (4) Inspection schedules of stormwater conveyances and controls and measures to be taken to limit or prevent erosion associated with the stormwater systems. Permit NCO086169 c. Spill Prevention and Response Plan: The Spill Prevention and Response Plan shall incorporate a risk assessment of potential pollutant sources based on a materials inventory of the facility. Facility personnel (or team) responsible for implementing the plan shall be identified in the plan. A responsible person shall be on -site at all times during facility operations that have the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. d. Preventative Maintenance and Good Housekeeping Program: A preventative maintenance .program shall be developed. The program shall document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and systems. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. e. Training schedules shall be developed and training provided at a minimum on an annual basis on proper spill response and cleanup procedures and preventative maintenance activities for all personnel involved in any of the facility's operations that have the potential to contaminate stormwater runoff. Facility personnel (or team) responsible for implementing the training shall be identified in the plan. f. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision.to the Plan. Responsibilities for all components of the Plan shall be documented and position(s) assignments provided. g. Plan Amendment: The permittee shall amend the Plan whenever there is a change in design, construction, operation. or maintenance which has a significant effect on the potential for the discharge of pollutants via a point source to surface waters. The Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. - , The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part II. B.11.) to the Director that the changes have been made. h. Facility Inspections: Inspections of the facility and all stormwater systems shall occur at a minimum on a semiannual schedule, once in the fall (September - November) and once during the spring (April - June). The inspection and any subsequent maintenance activities performed shall be documented, recording date and time of inspection, individual(s) making the inspection sysnarrative decription of the facility's stormwater control systems, plant equipment and ems. Recordssof these inspections shall be incorporated into 'the Stormwater Pollution sy Prevention Plan. Visual monitoring as required in Part Il. A. 2. shall be performed in addition to facility inspections. i. Implementation: Implementation of the Plan shall include documentation of all monitoring, measurements, inspections, maintenance activities and training provided to employees, including the log of the sampling data. Activities taken to implement BMPs associated with the industrial activities (including vehicle maintenance activities) must also be recorded. All required documentation shall be kept on -site for a period of five years and made available to the Director or his authorized representative immediately upon request. 2. Visual Monitoring Visual monitoring requires a qualitative visual inspection of each stormwater outfall, regardless of representative outfall status, for the purpose of evaluating the effectiveness of the new sources of Stormwater t stsl arson e required. Prevention V sual mon toring ogf stormwater outfalls doesenot pollution. to be analytical performed during a representative storm event. Permit NCO086169 Stormwater Discharge Characteristics Fre uenc 1 Monitoring Wpe2 Monitoring Location3 Color Semi-annual Visual SDO Odor Semi-annual Observation SDO Clarity Semi-annual Visual SDO Floating Solids Semi-annual Visual SDO Suspended Solids Semi-annual Visual SDO Foam Semi-annual Visual SDO Oil Sheen Semi-annual Visual SDO Other obvious indicators of stormwater pollution Semi-annual Visual SDO Frequency: The first visual monitoring event during the term of the permit must be performed during the initial analytical monitoring event. All subsequent visual monitoring will be performed twice per year, once in the spring and once in the fall. 2 Monitoring Type: Monitoring requires a qualitative observation of each stormwater outfall. No analytical testing or sampling is required. 3 Sample Location: Stormwater Discharge Outfall (SDO - effluent at outfalls 001 and 002). A(9). Stormwater Definitions 1. Best Management Practices (BMPs) Schedules of activities, ..prohibitions of practices, maintenance procedures, and other management practices to prevent or reduce the pollution of waters of the United States. BMPs also include treatment requirements, operation procedures, and practices to control plant site runoff, spillage or leaks, sludge or waste disposal, or drainage from raw material storage. 2. Bulk Storage of Liquid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers having a total storage capacity of greater than 1,320 gallons. 3. Point Source Discharge Any discernible, confined and discrete conveyance, including but specifically not limited to, any pipe, ditch, channel, tunnel, conduit, well, discrete fissure, container, rolling stock, or concentrated animal feeding operation from which pollutants are or may be discharged to waters of the state. 4. Runoff Coefficient The fraction of total rainfall that is not infiltrated into or otherwise retained by the soil, concrete, asphalt or other surface upon which it falls that will appear at the conveyance as runoff. 5. Secondary Containment Spill containment for the contents of the single largest tank within the containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event. l 6. Section 313 Water Priority Chemical J A chemical or chemical category which: a. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right -to -Know Act of 1986; Permit NCO086169 b. Is present at or above threshold levels at a facility subject to SARA title III, Section 313 reporting requirements: and C. That meet at least one of the following criteria: (1) Is listed in Appendix D of 40 CFR part 122 on either Table II (organic priority pollutants), Table III (certain metals, cyanides, and phenols) or Table IV (certain toxic pollutants and hazardous substances); (2) Is listed as a hazardous substance pursuant to section 311(b)(2)(A) of the CWA at 40 CFR 116.4: or (3) Is a pollutant for which EPA has published acute or chronic water quality criteria. 7. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA: fertilizers; pesticides; and waste products such as ashes, slag and - sludge that have the potential to be released with stormwater discharges. 8. Significant Spills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR 110.10 and CFR 117.21) or. section 102 of CERCLA (Ref: 40 CFR 302.4). 9. Stormwater Runoff The flow of water which results from precipitation and which occurs immediately following .rainfall or as a result of snowmelt. 10. Total Flow The flow corresponding to the time period over which the sample collection occurs. The total flow calculated based on the size of the area draining to the outfall, the amount of the built - upon (impervious) surfaces within the drainage area, and the total amount of rainfall occurring during the sampling period. 11. Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. PART I L The pern-ittee shall comply with Final Effluent Limitations specified for discharges in accordance with the following schedule: Permittee shall comply with Final Effluent Limitations by the effective date of the permit unless specified below. 2. Permittee shall at all times provide the operation and maintenance necessary, to operate the existing facilities at optimum efficiency. 3. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next schedule requirements. Part II Page 2 of 14 6. Concentration Measurement a. The "average monthly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average monthly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar month. This limitation is identified as "Monthly Average" under "Other Limits" in Part I of the permit. b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar week (Sunday/Saturday) on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such week (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the -samples collected during that, calendar day. The average weekly count for fecal coliform bacteria is the -geometric mean of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under "Other Limits" in Part I of the permit. c. The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. If only one sample is taken during any calendar day the concentration of pollutant calculated from it is the "Maximum Daily Concentration'`. It is identified as "Daily Maximum" under "Other Limits" in Part I of the permit. d. The "average annual concentration," other. than for fecal coliform bacteria, is, the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year. This limitation is identified as "Annual Average" under "Other Limits" in Part I of the permit. e. The "daily average concentration" (for dissolved oxygen) is the minimum allowable amount of dissolved oxygen required to be available in the effluent prior to discharge averaged over a calendar day. If only one dissolved oxygen sample is taken over a calendar day, the sample is considered to be the "daily average concentration" for the discharge. It is identified as "daily average" in the text of Part I. f. The "quarterly average concentration" is the average of all samples taken over a calendar quarter. It is identified as "Quarterly Average Limitation" in the text of Part I of the permit. g. A calendar quarter is defined as one of the following distinct periods: January through March, April through June, July through September, and October through December. Part R Page 4 of 14 10. Calendar DaY A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. 11. Hazardous Substance A hazardous substance means any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 12. Toxic Pollutant A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. SECTION B. GENERAL CONDITIONS I . Duty to Comply The permittee must comply with. all conditions of this permit. Any permit noncompliance constitutes a violation of the.Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application. a. The permittee shall comply with effluent standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants and with standards for sewage sludge use or ' disposal established under section 405(d) of the Clean Water Act within the time provided in the regulations that establish these standards or prohibitions or standards for sewage sludge use or disposal, even if the permit has not yet been modified to incorporate the requirem_ent. b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also,.any person who violates a permit condition may be assessed an administrative penalty not to exceed $10,000 per violation with the maximum amount not,to exceed $125,000. [Ref: Section 309 of the Federal Act 33 US-C. 1319 and 40 CFR 122A1 (a)] c. Under state law, a civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref: North Carolina General Statutes § 143-215.6M d. Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302, 306, 307, 308, 318, or 405 of the Act,. or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Administrative penalties for Class 1 violations are not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $25,000. Penalties for Class II violations are not to exceed $10,000 per day for each day during which the violation continues, with the maximum amount of any Class 11 penalty not to exceed $125,000. Pan 11 Page 6 of 14 10. Expiration of Permit The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq. 11. Signatory RMirements All applications, reports, or information submitted to the Permit Issuing Authority shall,be signed and certified. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. -) (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or. a position having responsibility for the overall operation of the regulated facility. or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit Issuing Authority. c. Certification. Any person signing a document under paragraphs a. or b. -of this section shall make the following certification: "I certify, under penalty of law; that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, trde, accurate, and complete. I am aware that there are significant penalties -for submitting false information, including the possibility of fines and imprisonment for knowing violations." Part II Page 8 of 14 3. ► :,:,. It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit. 4. Bypassing of Treatment Facilities a. Definitions (1) "Bypass" means the known diversion of waste streams from any portion of a treatment facility including the collection system, which is not a designed or established or operating mode for the facility. (2) "Severe property damage" means substantial physical damage. to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. b. Bypass not exceeding limitations. The permittee may allow any bypass to occur which -does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the provisions of Paragraphs c. and d. of this section. �l C. Notice > (1) Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. (2) Unanticipated bypass. The permittee shall submit notice of an unanticipated bypass as required in Part II, E. 6. of this permif. (24 hour notice). d. Prohibition of Bypass (1) Bypass is prohibited and the Permit Issuing Authority may take enforcement. action against a permittee for bypass, unless: ' (A) Bypass was unavoidable to. prevent loss of life, personal injury or severe property damage; (B) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and (0 The permittee submitted notices as required under Paragraph c. of this section. (2) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse affects, if the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph d. (1) of this section. • • ,:�° Part H Page 10 of 14 1, Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than .daily shall be taken on a day and time that is characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority. 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (DEM No. MR 1, 1.1, 2, 3) or alternative forms approved by the Director, DEM, postmarked no later than the 30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all- other reports required herein, shall be submitted to the .following address: Division of Water Quality Water Quality Section ATTENTION: Central Files Post Office Box 29535 Raleigh, North Carolina 27626-0535 3. Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to. ensure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than + 10% from the true discharge rates throughout the range of expected discharge volumes. Once -through condenser cooling water flow which is monitored by pump logs, or pump hour meters as specified in Part I. of this permit and based on the manufacturer's pump curves shall not be subject to this . requirement. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal. Water Pollution Control Act, as Amended, and Regulation 40 CFR 136, or in the case of sludge use or disposal, approved under 40 CFR 136, unless otherwise specified in 40 CFR 503, unless other test procedures have been specified in this permit. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and Part lI Page 12 of 14 SECTION E. REPORTING REQUIREMENTS 1. Chance in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. Planned Chango The permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility. Notice is required only when: a. The.alteration or addition to a permitted facility may meet one of the criteria for determining whether a facility is a new source in 40 CFR Part 122.29 (b); or b. The alteration or addition could significantly change the nature. or increase the quantity elf pollutants discharged. This notification applies to pollutants which are subject neither to effluent limitations in the permit, nor to notification requirements under 40 CFR Part 122.42 (a) (1). c. The alteration or addition results in a significant change in. the permittee's sludge use or disposal practices, and such alternation, addition or change may justify the application of permit conditions that are different from or absent in the existing permit, including notification of additional use or disposal sites not reported during the permit application process or not reported pursuant to an approved land application plan. 3. Anticipated Noncompliance The permittee shall give advance notice to the Director of any planned changes in the permitted facility or activity which may result in noncompliance with permit requirements. 4. Iransfers This permit is not transferable to any person except after notice to the Director. The Director may require modification or revocation and reissuance of the permittee and incorporate such other .requirements as may be necessary under the Clean Water Act. S. Monitoring Rgports Monitoring results shall be reported at the intervals specified elsewhere in this permit. a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See Part ll. D. 2 of this permit) or forms provided by the Director for reporting results of monitoring of sludge use or disposal practices.. b. If the permittee monitors any pollutant more frequently than required by the permit, using test procedures specified in Part II, D. 4. of this permit or in the case of sludge use or disposal, approved under 40 CFR 503, or as specified in this permit, the results of this monitoring shall be included in the calculation and reporting of the data submitted in the DMR. c. Calculations for all limitations which require averaging of measurements shall utilize an arithmetic mean unless otherwise specified by the Director in the permit. Part II Page 14 of 14 Persons reporting such occurrences by telephone shall also file a written report in letter form within 5 days following first knowledge of the occurrence. 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Water Quality. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-2151(b)(2) or in Section 309 of the Federal Act. 11. 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Icy �.cr'n /. i� t� � Is?t• � ,a '� a'-� � t`t� '!�rl�•li. i;::4f�'t�•L �i:.' 1"t:,:°� 'i'r11_%?� .iJ�- �•.!. t0' Y�•�•� % .:-i •s! �;�I%;��:, ��i. y. ;;.�7��r �. i r. ,, G.•�•!'� ,r •> •.'Ny.. �: t I.?.>;[ �' � r'" •• _t.14 �,, ,•Y•_•.+�� r•i-'C1.•,�' .•.. :�;,.�( r - ''��,, � +. l^ �':l•'.�.l-t>.t r' ~ ��•�•�. 7'� ��•. l,. !' .: .. •`t.r .. � ..... .- ` :i�M f �• '',+, t.. Usa 11?'• t••i:;•S, ifa :.�?..Sr:?ii�Ji�ci�._�` �. Sri ,'�.i-.I_ •:::.t• ;•::l t,. ,.4:Y.!!.•�`CJr:, s.' -.>: .S�''��' '•7•�fc!.i:'��•:i�7t�-gin.. •.L i, .IC�i:.'.<....11•.�.t:� •'�%•:J State of North Carolina n' C 1v � Department of Environment and Natural Resources Division of Water Quality, I Michael F. Easley, Governor William G. Ross, Jr., Secretary Kerr T. Stevens, Director Ms. Christy L. Hannan Corning Incorporated Post Office Box 1700 Concord, North Carolina Dear Ms. Hannon: S ti V, e 4 0 �NMEWT oo, , C� �� - 1) May 16, 2001 _lll U URCES L 01--F1 C..p MAY 2 1 2001 28026-1700 rrr gfilCTION Subject: Draft NPDES a Io Permit Number NCO086169 Midland Plant Cabarrus County Corning Incorporated applied for a modification to NPDES permit NCO086169 on December 15, 2000. Specifically, Corning Incorporated requested an increase in the permitted flow. This constitutes a `major' modification to the NPDES permit and requires a public comment period. The Division is publishing a notice in the newspapers having general circulation in the Cabarrus County, soliciting public comment on the draft permit. Following the 30-day public comment period, the Division will review all pertinent comments and take appropriate action prior to issuance of the final permit. Please review this draft permit modification carefully. Check to insure that the facility information is correct, including address and location. Please provide comments you have regarding this draft permit to DENR — DWQ NPDES Unit no later than June 23, 2001. The following items highlight changes that have been incorporated into the draft permit. • The flow limit has changed to 0.142 MGD. • After expansion beyond 0.107 MGD, the toxicity limit shall be 1.7%. • Cadmium, copper and zinc monitoring have been added as monitoring requirements. • Iron monitoring has been eliminated. Note: the "boilerplate" language is considered standard conditions and cannot be changed to represent individual facilities. The requirement to include standard permit conditions verbatim or by reference is stipulated in 40 CFR 122.43. If you have any questions concerning the draft permit for your facility, please call me at (919) 733-5083, extension 508. Sincerely, Michael J. Myers, EIT NPDES Unit €' oiiTlmroaltr�a " e..—Awn NPDESCentral Files 1617 MAIL SERVICE CENTER, RALEIGH, NORTH CAROLINA 27699-1617 - TELEPHONE 919-733-5083/FAX 919-733-0719 AN EQUAL OPPORTUNITY AFFIRMATIVE ACTION EMPLOYER - 500/0 RECYCLED/ 10% POST -CONSUMER PAPER VISIT US ON THE INTERNET @ http://h2o.enr.state.nc.us/NPDES Permit Number: NCO086169 In F is hereby a STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM v th the provision--of-North Carolina General St mulgated Ean-adopted,.by\the North ;Carolina Water Pollu on Control Act, as amended, F i ' _............____.._.._r % ,Corninzincory .rates a / f } Off Highway 601 ....__.._.�.......__..." ___ate Midland Cabarrus County to receiving waters designated as an unnamed tributary of Muddy Creek (outfall 001), an unnamed tributary of Clear Creek (outfall 002) and the Rocky River (outfall 003) in the Yadkin -Pee Dee River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective This permit and authorization to discharge shall expire at midnight on October 31, 2003_ Signed this day j- ..._._..........-_ _...__....� i 3 f j E j } } f Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number: NCO086169 is hereby authorized to: 1 2. SUPPLEMENT TO PERMIT COVER SHEET Corning Incorporated Continue operation of a 0.107 MGD wastewater treatment facility (outfall 003) located at the Corning Incorporated facility off of Highway 601 in Midland, Cabarrus County and consisting of the following treatment units: • Equalization tank Gff=sp c tank Two -Lamella clarifier • Two neuUr lizatio i tanks • NeutraAzaiion transfer tank • Chloride stabilization tank • Surge blend tank i --",,, r kutl ortzation to Gon' discharge of up to 0.1 i the Divi�ion of1Water Quality, through oUtfW1 Q03 and to 3. Discharge stormwater and boiler blowdown from a wet detention pond into an unnamed tributary of Clear Creek (outfall 002), discharge stormwater from a wet retention pond into an unnamed tributary of Muddy Creek (Outfall 001 — See A.(8.) Stormwater Monitoring, Controls and Limitations for Permitted Discharges, for monitoring requirements), and discharge process wastewater, cooling tower blowdown, and carbon filter backwash from the above referenced treatment works at the location specified on the attached map into the Rocky River (Outfall 003). All receiving streams are classified C waters in the Yadkin -Pee Dee River basin. _ . .. .....--._...... - _ -- _ , ; . �Vsll Al. ;I Outfall 002,1, County Boundary • NPDES discharger Hydrography Highway Coalition Monitoring Site Benthic Site Municipal boundary N A 0 PN � we Me " 'WO" Ouffall 003 Corning Incorporated Facility Information State Grid: G 16 NE and G 17 NW USGS Quad: Midland and Stanfield NCO086169 Subbasin: 03-07-12 Cabarrus County 2 0 2 M eSa, Corning Inco orated Permit Number: NCO086169 A. (I.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of this permit and lasting until permit expiration, the Permittee is authorized to discharge from outfall serial number 002 — Stormwater and Humidification Boiler Blowdown. Such discharges shall be limited and monitored by the Permittee as specified below: unti nfr Characteristics Limits;° Mon1torrng+Requirements * t Monthly Daily Measurement Sample 7Cype Sample Average Average; Frequency Locatronl ,...;� _~ ... ~ .,L . Flow Semi-annually Estimate Effluent Temperature Semi-annually Grab Effluent Total residual chlorine Semi-annually Grab Effluent Footnotes: 1 The effluent for this outfall shall mean a point upstream of the mixing point with stormwater. re-temperaturetof the iffluent w ll`be,regulated so that the temperature of the -receiving -'stream -does nit crease mordjhan 2.8°C a�ove the nat�ral water temperature, Receivir vc ater temperature will not e#eed a 3ximum of 1 s / shall be no d1hrdmium, zinc or copper added to the treatment syst m except as nke-approved additives to A. (9 Thb-permittee:shall obtain atithorization from\theD.iui§ion prior to the.use of biocide in the cooling water. The permittee shall notify the Director in writing at least ninety (90) days prior to instituting use of any additional biocide in the treatment system which may be toxic to aquatic life (other than biocides previously reported to the Division). Such notification shall include completion of Biocide Worksheet 101 and a map indicating the discharge point and receiving stream. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. There shall be no discharge of floating solids or visible foam in other than trace amounts. - Conditions related to the stormwater portion of this outfall can be found in A. (8.) Stormwater Monitoring, Controls and Limitations for Permitted Discharges. - .............. 1 t ' Permit Number: NCO086169 A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expansion beyond 0.107 MGD, the Permittee is authorized to discharge from outfall serial number 003 — Industrial Process Wastewater, Non -contact Cooling Water, and Carbon Filter Backwash. Such discharges shall be limited and monitored by the Permittee as specified below: Flow 1 0.107 MGD I I Continuous I Estimate I Effluent' Chloride 2/Week Composite Total Suspended Solids 30.0 mg/L 45.0 mg/L Weekly Composite Temperature------_, — — -- L Weekly ; Grab---- i PHi t \Weekly i .—Grab__...__: iM Ca4hnium `t =, ii Monthly l Grab Copex j I Monthly Grab Z' c _...._......._ 1 MMonthly Total Phosphorus i r- 1 Quaiterly mC ositei Cl#onjc Toxicity ; w --- quarterly I Composite Pollutant Analysis/ Footnotes: / 1 e compliancd point fpr —outfall Tile compliance•pomt ow shall be ustrea of the non-contactaoomg water and boiler for all other-par`ameters shall be at`the-Rocky River discharge internal 2 The temperature of the effluent will be regulated so that the temperature of the receiving stream does not increase more than 2.8'C above the natural water temperature. Receiving water temperature will not exceed a maximum of 32°C. 3 The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 4 After seven sampling events the permittee, may request (in writing) that the Division evaluate this parameter and modify the permit accordingly. 5 Chronic Toxicity (Ceriodaphnia) at 1.0%; January, April, July and October; See A. (4.) Chronic Toxicity Permit Limit (Qrtrly). 6 See A. (6.) Pollutant Analysis Condition. See Special Condition A. (9.) Annual Shutdown Procedures Condition There shall be no discharge of floating solids or visible foam in othe-- � i Defintions: 7 MGD — Million gallons per day ;• _ �rw� µg/L — Micrograms per liter s ! ......__._...__ram Permit Number: NCO086169 A. (3.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning upon expansion beyond 0.107 MGD and lasting until expiration, the Permittee is authorized to discharge from outfall serial number 003 — Industrial Process Wastewater, Non -contact Cooling Water, and Carbon Filter Backwash. Such discharges shall be limited and monitored by the Permittee as specified below: 2 The temperature of the effluent will be regulated so that the temperature of the receiving stream does not increase more than 2.8°C above the natural water temperature. Receiving water temperature will not exceed a maximum of 32°C. 3 The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 4 After seven sampling events the permittee, may request (in writing) that the Division evaluate this parameter and modify the permit accordingly. 5 Chronic Toxicity (Ceriodaphnia) at 1.7%; January, April, July and October; See A. (5.) Chronic Toxicity Permit Limit (Qrtrly). 6 See A. (6.) Pollutant Analysis Condition. See Special Condition A. (9.) Annual Shutdown Procedures Condition There shall be no discharge of floating solids or visible foam in other than trace amounts. Definitions:...- MGD — Million gallons per day µg/L — Micrograms per liter i F 1 . r: I 1' Z j I rA�t ng/L = NJilligram%per liter 1 Permit Number: NCO086169 A. (4.) CHRONIC TOXICITY PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 1.0%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase I1 Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of January, April, July, October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the fast test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase 11 Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. ronie-value for multiple concentrat tration having no detectable impai detectable impairment of reproduc ls, exposure reg"es, anc� further s1 Effluent Toxicity Test Procedure" testing results rgqutrea as pai Form,( -1) for the months ults'andfTHP3Bfor the Chro; will be determined using of` in t e lowest concentrationthat does ;table impairment," collection forth Carolina Phase II Chronic on the Effluent Discharg6 parameter code TGPjB #for the -3 (original) is to be sent to the Attention: North Carolina Division of Water Quality Environmental Sciences Branch 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a required during the following month. Should any test data from this monitoring req Quality indicate potential impacts to the recei alternate monitoring requirements or limits. tired, monitor. I ar`.olina Divis and modified t be Water NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit Number: NCO086169 A. (5.) CHRONIC TOXICITY PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 1.7%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of January, April, July, October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. ronie-value fo multiple concentration tests will be determined using the geometrie-meanlof-the-hghest - tration having rho detectable impairn�nt'of reprodgctioii o�,survival and the lowest concentrationithat does detectable impairment of reproduction or survival: The definition of "detectable impairment," collection Is, exposure reg es,Id further. statistical methods Are specified in tE e "NortlLCarolina Phase II�Ch�onic Effluent Toxicity Test and (Revised-Febiuq`y 199�8) or subsea uent versions. icity testing results required as part of,this permit. condition-�vi1 be eq�#ered on the Effluent Disch rge ring Form,( -1) far tl e months in which tests;4vere perforpe�� using the parameter code TGP3B or the i1 results'andj HP3Bfo the Chronic\Value.dditionally, DVQorr AT-3 (original) is to be sent to the Attention: North Carolina Division of Water Quality Environmental Sciences Branch 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor duri required during the following month. Should any test data from this monitorin, Quality indicate potential impacts to the alternate monitoring requirements or limits. aired, monitori 'ar`olina Divisi and modified ill be Water NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit Number: NCO086169 A. (6.) POLLUTANT ANALYSIS CONDITION The Permittee shall conduct a test for pollutants once per permit cycle at the effluent from the treatment plant. The discharge shall be evaluated as follows: 1) A pollutant analysis of the effluent must be completed using EPA approved methods for the following analytic fractions: (a) purgeables (i.e., volatile organic compounds); (b) acid extractables; (c) base/neutral extractables; (d) organochlorine pesticides and PCBs; (e) herbicides; and (f) metals and other inorganics. Thi Mffual-Pollutant Analysis Tonii oring,• APAM) Require ent Reporting Form A and accompanyuig memo describes the sampling and analysis, equitements and listsich6micals to be'ir�tcluded in the pollutant analysis. This momtormg requirement is to be referred to as he 'Polluta it Analysis lylon toring Requirement" (PAM). j 2) Other significant lavels of organic chemicals must beAdentifi°edl4nd app oximateLy:quailtifled. For he purpose of implementing ttfis requirement;�)argest 10 CiC/N1S p-' eaks in\the purgeable, base/neutral extraaab e, and acid exractabl� fr #ctio; (r fewer than 10 if less than 1'0 UMMeintified pLks occur) for chemicals other than those specified o�n the AP ' Requirement kepor in Form A sh6pld be iaen(ified and approximately quantified a stated 1h- the,,APAM Re�orting Form\A iistrAct ons. This paA,(it&4n i) 4the APAM requirement into be -referred-to 5s the 10 significant peaks rule- -� — A. (7.) BIOLOGICAL MONITORING CONDITION The Permittee shall conduct an upstream and downstream benthic macroinvertebrate survey beginning June 2004 and lasting through September 2004. A report of the findings of this survey shall be completed and included with the permit application package at the time of permit renewal. For technical assistance regarding this permit requirement, please contact the Division's Biological Assessment Unit at (919) 733-6946. Permit Number: NCO086169 A. (8.) STORMWATER MONITORING, CONTROLS AND LIMITATIONS FOR PERMITTED DISCHARGES FINAL LIMITATIONS AND CONTROLS FOR STORMWA TER DISCHARGES During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge stormwater associated with industrial activity from outfalls 001 and 002. Such discharges shall be controlled, limited and monitored as specified below. l . Stormwater Pollution Prevention Plans The permittee shall develop and continue to update a Stormwater Pollution Prevention Plan, herein after referred to as the Plan. The Plan shall be considered public information in accordance with Part III, Standard Conditions, Section E.10. of this permit. The Plan shall include, at a minimum, the following items: a. Site P1an:�The siteshall proved \a description` of t e physical facility and the potential pollutant sources which mad be ex"" pected'to contribute to contamination of regul t-&—gw water'fffszhares� site plan shall contain the following: j I ` `� �; ' i (1) A?general locationmap-(tJS S quadrangle ml{� or appropriately -drafted -equivalent map), sl>owrig t re facility's locatioon m relafion to trarlspo ation ouies and surface waters, and the name of, the recery ' g water.(s)tt which the stbrmwa�er or tfall(si discharges_ If the discharge is to a n unrcipalseparate storm sewer system; the-name�of jhe m� nicipality and the ultimate receiving ;waters, and accurate latitude\and longitude of the t)ouit(s) f c(ischaree must be shown; A narrative --description of storage -practices, loadin&nd urloading activities, outdoor j areas, dust or particulate generating or control processes, and waste disposal practices. (3) A site map (or series of maps) drawn to scale with the distance legend indicating location of industrial activities (including storage of materials, disposal areas, process areas, and loading and unloading areas), drainage structures, drainage areas for each outfall and activities occurring in the drainage area, building locations and impervious surfaces, the percentage of each drainage area that is impervious. For each outfall, a narrative description of the potential pollutants which could be expected to be present in the regulated stormwater discharge. (4) A list of significant spills or leaks of pollutants that have occurred at the facility during the 3 previous years and any corrective actions taken to mitigate spill impacts. (5) Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed in accordance with the requirements found in Part III, Standard Conditions, Section B.11. Stormwater Management Plan: The stormwater management plan shall contain a narrative description of the materials management practices employed which control or minimize the exposure of significant materials to stormwater, including structuratand non-structural measures. The stormwater...management Plan at a minimum shall inco orate;the-follow n i r ' x }. __ i......_._..... (1) A study addressing the technical and e`conorr ie--feaSil lity of ch�nging'th`e-methods of bpperations and/or storage practices to eliminate or reduceexposureo�materia s a d processes to st�rmwate Wherever practicable the pe&Uttee should 9consider c°overing storage areas, material handling operations, manufacturing or fueluig operations to pr, materials?e A sure to stormwater. In areas where elimination of exposure is not practicable, -the stormwater management plan shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination. (2) A schedule to provide secondary containment for bulk storage of liquid materials, storage of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals, or storage of hazardous materials to prevent leaks and spills from contaminating stormwater runoff. If the secondary containment devices are connected directly to Permit Number: NCO086169 stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices [which shall be secured with a locking mechanism] and any stormwater that accumulates in the containment area shall be at a minimum visually observed prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated. Records documenting the individual making the observation, the description of the accumulated stormwater and the date and time of the release shall be kept for a period of five years. (3) A narrative description of Best Management Practices (BMPs) to be considered such as, but not limited to, oil and grease separation, debris control, vegetative filter strips, infiltration and stormwater detention or retention, where necessary. The need for structural BMPs shall be based on the assessment of potential of sources contributing significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. (4) Inspection schedules of stormwater conveyances and controls and measures to be taken to limit or `",prevent erosion associated�Yvith the storm ter systems. { C. € Spill Prevention and Response Plan: The Spill P eve�ti& and Response Plan shall incorporate a risk assessment ofipote Q pollutant sources based on a rn�t vials inventory: of the facility. Facility personnel (or team) responsible or.implement' the plat shall be identified in t$e_plan._A�esponsible p�ersQn shall be on -site at ah times during facilityloperatior}s that have the potential to contaminate stormwaer > unoff through spills or expo ure of atgials ass ociated-with-t'e facility operations, d. Preventative/Maintenance and G�,od ouse�ee�ing Program. A preventative maintenance prograrp shall --be-develord. The prc gram shall documept schedules of inspe0iorls and maintenance activitiess o ( _ tozrnwater control sy terns, plant ec uipr ient;and systems. Iitspactib_bf material handling are' -a d regular cleaning schedules of these areas shall be incorporated into the program. Training schedules shall be developed and training provided at a minimum on an annual basis on proper spill response and cleanup procedures and preventative maintenance activities for all personnel involved in any of the facility's operations that have the potential to contaminate stormwater runoff. Facility personnel (or team) responsible for implementing the training shall be identified in the plan. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position(s) assignments provided. g. Plan Amendment: The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenance which has a significant effect on the potential for the discharge of pollutants via a point source to surface waters. The Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permitteeyshall.provide certification r in writing (in accordance with Part III,__.._ Standard Conditions, Section Bj 1.) to the.D.irectorlthat.the-.changes have been made. h. Facility Inspections: Inspections of the facility and alb stormwate� systein's-shall) occur -at -a rriinimurh bn a semiannual schedule, once in the fall (September - N6ve r ber) andtonq'elduring the spfing (April - June). The inspection and any subsequent maintenQelactivifies performed shall;'b�e docu*nted 1 recording date nd time of inspection, individual(s) making the inspection and a narrative description of the facility's stormwater control systems, plant equipment and systems. Records of these inspections shall be incorporated into the Stormwater Pollution Prevention Plan. Visual monitoring as required in Part 11, Section A.2. shall be performed in addition to facility inspections. i. Implementation: Implementation of the Plan shall include documentation of all monitoring, measurements, inspections, maintenance activities and training provided to employees, including the log of the sampling data. Activities taken to implement BMPs associated with the industrial activities, including vehicle . Permit Number: NCO086169 maintenance activities, must also be recorded. All required documentation shall be kept on -site for a period of five years and made available to the Director or his authorized representative immediately upon request. Visual Monitoring Visual monitoring requires a qualitative visual inspection of each stormwater outfall, regardless of representative outfall status, for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan and assessing new sources of stormwater pollution. No analytical tests are required. Visual monitoring of stormwater outfalls does not need to be performed during a representative storm event. 2 Monitoring Type: Monitoring requires a qualitative observation of each stormwater outfall. No analytical testing or sampling is required. 3 Sample Location: Stormwater Discharge Outfall (SDO —effluent at outfalls 001 and 002). STORAIIWA TER DEFINITIONS 1. Best Management Practices (BMPs) Schedules of activities, prohibitions of practices, maintenance procedures, and other management practices to prevent or reduce the pollution of waters of the United States. BMPs also include treatment requirements, operation procedures, and practices to control plant site runoff, spillage or leaks, sludge or waste disposal, or drainage from raw material storage. 2. Bulk Storage of Liquid Products Liquid raw materials, manufactu storage container having a capac containers having a total storage 3. Point Source Discharge ..... ............... .�� i __....._........_.......__..._........................_._..._......, red products,'71iste materials or by-Or6ducts with a single above ground ityo1 greater than Q60 gallons/'or wi'tli mu tip le;above.g�ound A age capki of greater than-1,,326gall,ons_.... { ._.................. _.__../ Any discernible, confined and discrete conveyance, including but specifically not limited to, any pipe, ditch, channel, tunnel, conduit, well, discrete fissure, container, rolling stock, or concentrated animal feeding operation from which pollutants are or may be discharged to waters of the state. 4. Runoff Coefficient Permit Number: NCO086169 5. 7 Q The fraction of total rainfall that is not infiltrated into or otherwise retained by the soil, concrete, asphalt or other surface upon which it falls that will appear at the conveyance as runoff. Secondary Containment Spill containment for the contents of the single largest tank within the containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event. Section 313 Water Priority Chemical A chemical or chemical category which: a. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title III of the Superfund Amendments and -- _.,Reauthorization Act (SARA) of 1986, also -titled the Emergency-P-lanning-and; Community-Rieht- b. Isy pi re�qu. C. That i (2) (3 ) r above threshold levels ai afacility subject t SARA title III, Section 33 and :d in appendi" ofl40;CFR part 122 o`n either Table II (organic priori III (certairitmetals/cyanides, and phenols) �r Table IV (certain toxic I Is listed as a hazardous substance pursuant to section 311(b)(2)(A) of the CWA at 40 CFR 116.4; or Is a pollutant for which EPA has published acute or chronic water quality criteria. Significant Materials nts), and Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 101(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. Significant Spills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR 110.10 and CFR 117.21) or section 102 of CERCLA (Ref: 40 CFR 302.4). ,_........___ i L... Stormwater Runoff 1` _ __ ✓ f` j 't` E The flow of water which results fromIptecipitafidJn and which occurs'iriimediately following rami all or as a �� t result of snowmelt. i 10. Total Flow The flow corresponding to the time period over which the sample collection occurs. The total flow calculated based on the size of the area draining to the outfall, the amount of the built -upon (impervious) surfaces within the drainage area, and the total amount of rainfall occurring during the sampling period. Permit Number: NCO086169 11. Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. A. (9.) Annual Shutdown Procedures Condition On an annual basis, the permittee is permitted to discharge up to 100,000 gallons of non -contact cooling water and flush water through Outfall 002. The semi-annual monitoring associated with outfall 002 shall coincide with this . event. Corning Incorporated shall develop a HVAC Cooling Tower Shutdown Procedure consistent with BetzDearbom. recommendations. This procedure shall be kept on site and available for review by Division staff upon request. Additionally, the time and duration for the discharge of non -contact cooling water through outfall 002 shall be recorded in the operations log ;by_the Operator in Responsible Charge and available for reviewer the Di�+ision upon request. I i i i Mf` j ......_W....... ' T s 3 i U DENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NCO086169 - Facility information,' pp xcan,, ack ty , ane.; ' Corning, ncorporate — Midland Facility pp icant ress Box 1700, Concord, NC 28026-1700 aci, ity rest 14556 Highway 601 South ermttte ow currently requesting ype o rite o Industrial Facil ity .ermit -tatus etive requesting major mo i ication ounty: ,. a arrus isce-r a�aeous.- eceiving : tream „ce. Muddy Creekegiona i Mooresville (001), UT Clear Creek (002), Rocky River (003) Stream", _ass icatron: opo,:,, ua x'ste o ermxt rater Michael Myers u asm:' - - ate:: ay T6, Dramage Area(m�2). , `' NA unmer: c s30 NA Wit c s , verage ow, ct s a .k..._.. o at 0. 142 .f MGD) rtmary _9. e SUMMARY OF FACILITY AND WASTELOAD ALLOCATION Corning Incorporated manu actures optica fibers at its Midland facility in Cabarrus County. The facility originally received its National Pollutant Discharge Elimination System (NPDES) permit in 1998. Startup began late that year. The facility was issued a renewed NPDES permit on April 14, 2001, which included an expanded flow to 0.107 MGD. On December 19, 2000, the Division of Water Quality received a request for modification to the NPDES Permit, specifically, the facility requested a flow expansion from 0.107 MGD to 0.142 MGD. Wastewater generated includes sanitary wastewater, non -contact cooling wastewater, process wastewater, stormwater, filter backwash water and boiler blowdown. Currently, sanitary wastewater is treated off -site at the Muddy Creek Wastewater Treatment Plant. Wastewaters other than sanitary are treated and discharge through one of three outfalls as summarized below. Outfall 001 This discharge is comprised of 100% stormwater, collected in a stormwater detention pond. The receiving stream is an unnamed tributary of Muddy Creek. Currently, no effluent limitations and monitoring page is contained within the permit for this outfall, though stormwater controls are required. Special Condition A. (6.) of the permit addresses stormwater discharges and applicable monitoring requirements. This proposed modification would have no effect on the requirements for this outfall. Outfall 002 . This discharge is comprised of stormwater and humidification boiler blowdown. Wastewater is collected in a stormwater detention pond prior to discharge into an unnamed tributary of Clear Creek. Effluent limitations and monitoring have been applied and stormwater controls are required (Special condition A. (6.) of the permit addresses stormwater discharges and applicable monitoring requirements). The proposed modification will have no effect on the permit for this discharge. Corning Fact Sheet NPDES Renewal Page 1 Outfall 003 This discharge is comprised of industrial process wastewater, non -contact cooling water, and carbon filter backwash water. These wastewaters are neutralized and treated using a solids removal unit prior discharge into the Rocky River. This proposal will increase industrial process and carbon filter backwash wastewater flow to 0.142 MGD and total flow to 0.334 MGD (per application). Note, from the above discussion, non -contact cooling water enters outfall 003 effluent line after the treatment facility. Under this proposal, approximately 192,000 gallons per day (gpd) of non -contact cooling water will be commingled with the process wastewater prior to discharge. The 0.142 MGD flow limit shall apply to the process wastewater and instream waste concentration used to determine the toxicity limit is based on the total flow (process + non -contact cooling water) discharged. The flow limit of 0.142 MGD, includes sum of the industrial process wastewater and the carbon filter backwash wastewater therefore, the compliance point for flow is upstream of the point at which non - contact cooling water is introduced. Though the flow limit includes only industrial process wastewater and carbon filter backwash wastewater, the toxicity testing limit has been established using an IWC calculation using the entire anticipated flow from outfall 003 (about 334,000 gpd). According to the priority pollutant analysis, the effluent discharged by the facility may contain chloroform, aluminum, arsenic, cadmium, chromium, copper, nickel, selenium, zinc, chloride and fluoride. The primary parameters of concern from outfall 003 (as indicated in Table 1) are chloride, cadmium, copper and zinc. These parameters are discussed below. Based on the Division's analysis this discharge does not pose a reasonable potential to cause an exceedence of the North Carolina's Chronic Aquatic Life Action Level Standard for chloride. However, the maximum predicted concentration using self -monitoring data is greater than the Criteria Maximum Concentration (CMC). A numerical limit is not included since chloride is an action level water quality standard and biomonitoring requirements are adequate to control toxicity due to chloride. Based on the Division's analysis this discharge does not pose a reasonable potential to cause an exceedence of the North Carolina's Chronic Aquatic Life Standard for cadmium. However, the maximum predicted concentration using the reported value in the annual pollutant analysis monitoring report is greater than the CMC. This analysis is based on one data point and an assumed coefficient of variation of 0.6. Though no limit is proposed a monitoring requirement has been added in order to gather sufficient data to evaluate this discharge. Based on the Division's analysis this discharge does not pose a reasonable potential to cause an exceedence of the North Carolina's Chronic Aquatic Life Action Level Standard for copper. However, the maximum predicted concentration and the result in the annual pollutant analysis monitoring report are greater than the CMC. Numerical limits for copper are not being included since copper is an action level water quality standard and the biomonitoring requirements are adequate to control toxicity due to the presence of copper in the facility effluent. The permittee may request that the Division reevaluate the monitoring requirement after seven data points have been collected over seven months. Based on the Division's analysis this discharge does pose a reasonable potential to cause an exceedence of the North Carolina's Chronic Aquatic Life Action Level Standard for zinc. Numerical limits for zinc are not being included since zinc is an action level water quality standard and the biomonitoring requirements are adequate to control toxicity due to the presence of zinc in the facility effluent. Though no limit is proposed, if the facility experiences chronic toxicity violations the discharge will be re- evaluated according to the Division's Action Level Policy. The permittee may request that the Division reevaluate the monitoring requirement after seven data points have been collected over seven months. Corning Fact Sheet NPDES Renewal Page 2 Table 1. Identified Pollutants of Concern with Maximum Predicted Concentrations. Parameter Aquatic Life Chronic Allowable Concentration' Aquatic Life Half Final Acute Concentration Annual Pollutant Analysis Monitoring Result Maximum Predicted Effluent Concentration Aluminum 5128 µg/L' 750 µg/L 360 µg/L 4752 µg/L' Arsenic 2947 µg/L 340 µg/L 25 µg/L 330 µg/L3 Cadmium 117.9 µg/L 15 µg/L 3.0 µg/L 39.6 µg/L3 Chromium 2947.4 µg/L 1022 µg/L 13 µg/L 171.6 µg/L' Copper 412.6 µg/L 7.3 µg/L 13 µg/L 171.6 µg/L3 Nickel 1473.7 µg/L 261 µg/L 1 l µg/L 145.2 µg/L3 Selenium 294.7 µg/L N/A 5.0 µg/L 66 µg/L' Zinc 2947.4 µg/L 67 µg/L 864 µg/L 11404 µg/L3 Chloride 14737.2 mg/L 860 mg/L 9,500 mg/L 14442.2 mg/L' Fluoride 106.1 mg/L N/A 2.09 mg/L 27.6 mg/L' . based on North Laroima Chronic Aquatic Lue standard. 'based on Environmental Protection Agency (EPA) Chronic Aquatic Life Criterion. ' based on an assumed Coefficient of Variation (CV) of 0.6, per Technical Support Document. a based on Reasonable Potential Analysis using the Technical Support Document methodology. TOXICITY TESTING: Current Requirement: Chronic P/F @ 1.0% at 0.107 MGD using Ceriodaphnia Proposed Requirement: Chronic P/F @ 1.7% at 0.142 MGD using Ceriodaphnia The above IWCs were calculated using a flow equal to the sum of the permitted flow at outfall 003 and the non - contact cooling water contribution. This facility has passed all toxicity tests since startup. COMPLIANCE SUMMARY: The facility has been in comp lance with its NPDES Permit. INSTREAM MONITORING: A benthic macromverte rate study was required in the original permit. That permit required the facility to complete a benthic survey during the summer of 1999. The study was completed in August and submitted to the Division for review. Dave Lenat of the Environmental Sciences Branch reviewed the study and provided the writer with comments. His conclusion were in agreement with the study results, which indicated no biological impact from this discharge. As the discharge will be expanding, the benthic survey requirement will be included with this renewal. Expansion is not expected to be complete until late 2003. As such, the draft permit will require a benthic study be completed during the summer of 2004. No other instream monitoring is required. PROPOSED CHANGES: Outfall 003 Flow Limit: The flow limit at outfall 003 has been modified in accordance with the facility's request. IWC for Outfall 003: The IWC has been updated to reflect the increase in permitted flow at outfall 003. See the Toxicity Testing portion of this report. Cadmium monitoring for outfall 003, see discussion above. Copper monitoring for outfall 003, see discussion above. Zinc monitoring for outfall 003, see discussion above. PROPOSED SCHEDULE FOR PERMIT ISSUANCE: Draft Permit to Public Notice: May 16, 2001 Permit Scheduled to Issue: July 9, 2001 Coming Fact Sheet NPDES Renewal Page 3 STATE CONTACT: I you ave any questions on any of the above information or on the attached permit, please contact Michael Myers at (919) 733-5038 ext. 508. NAME: %JZt, �+� � � y = �� i.� DATE: Z,,% j NPDES SUPERVISOR: NAME: DATE: Corning Fact Sheet NPDES Renewal Page 4 REGIONAL OFFICE COMMENT: NAME: REGIONAL SUPERVISOR: DATE: NAME: DATE: Corning Fact Sheet NPDES Renewal Page 5 Corning Incorporated Telecommunications Products Division P.O. Box 1700 Concord, North Carolina 28026-170 704-569-6o00 May 8, 2001 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Dave Goodrich M AY 10 2001 f i= DEFER - WATER QUALITY POINT SOURCE BRAN•iCH North Carolina Department of Environment and Natural Resources Division of Water Quality, NPDES Permit Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 RE: Corning Incorporated, Concord Facility NPDES Permit No. NCO086169 ATC, Engineer's Certification Dear Mr. Goodrich: CORNING NC DEPT. 0F Ek!V1R0I`+,Nb_;:T MAY 2 1 2001 WATER QUALI 71 IFC I Attached, please find the Engineer's Certification for Construction of Wastewater Treatment Facilities for subject ATC. As stated in the initial certification letter, the wastewater treatment facility system will be started sequentially to facilitate discharge of wastewater streams per the permit. Please refer to the attached description of the planned start-up. The enclosed certification is for Sequence 1A. This start-up sequence will treat the combined streams of 1) cooling tower blowdown from the Concord II HVAC cooling tower, 2) Neutralization System No. 1 effluent, and 3) cooling tower blowdown from the Concord I HVAC cooling tower. Prior to additional systems coming on line, an engineer's certification will be provided for them. Please feel free to contact me if you have any questions concerning the information contained in the documents. I can be reached at (104) 569-6268. Sincerely, Christy Hannan Environmental Control Engineer Concord Plant Coming, Inc. Enclosures Cc: Mooresville Regional Office, NCDENR .- . f Corning Incorporated Concord Facility Permit No. NCO086169 ENGINEER'S CERTIFICATION FOR CONSTRUCTION OF WASTEWATER TREATMENT FACILITIES I �,V,05. /% rG!�- , am a duly registered Professional Engineer (please print) in the State of North Carolina and have been authorized to observe (circle on .periodically weekly, full time) the construction of the subject project for the Permittee: Project No.: 086169ACB Project: Corning Incorporated Concord Facility Waste Abatement System Expansion The project consists of: • Construction of a 60,000 gallon chloride stabilization tank; Moo C %0",OA6TE • Construction of a 21,000 gallon equalization tank; Aobi if rpdETL • Construction of two (2) 1.700 gallon neutralization tanks; Nor 6PmAkd7E • Construction of a 66,000 gallon off -spec tank; /yDT Lip IrJ • Construction of a 21,000 gallon surge/blend tank; COWOAsTE • Construction of two (2) lamella clarifiers; and ONE t%idiA'1IvuTd • Installation of all piping, valves, and appurtenances as illustrated on the attached approved design documents. I hereby certify that I did regularly observe this project with due care and diligence and that the construction was completed in substantial conformance with the Authorization to Construct and with the approved plans and specifications. S rf Ar*.Y AwY- (4 AVi05) acs4CiPr1•A1 oc ✓ 3,00/s Signature Date % cpl Registration No. Ox 4� G cf 4 Ma Division of Waw QtWity hereby OdImDWiedges receipt ad ilt:Cepuwce of Iftis Engine Ctf#icadoll c ,%�rtrrrrfrr �Ox s, e EAL 026634 1 F•• �NG IN •�iv.' •........ • G rrrRtill eerrrt�, Upon completion of construction and prior to operation of the modified facility, the Permittee shall provide the Division with a certification from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct, and the approved plans and specifications. The Certification should be submitted to: NCDENR/DWQ, NPDES Unit, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Attachment to Engineer's Certification for Construction of Wastewater Treatment Facilities - Second Submittal Certification This Engineer's Certification for Construction of Wastewater Treatment Basis Facilities is for Project No. 086169ACB for Corning Incorporated, Concord Facility, Waste Abatement System Expansion. The wastewater generated by the different processes within the Concord Facility will be treated as they are generated. The facility processes will be started -up in an orderly sequence and each subsystem in the wastewater treatment area will be placed in operation as required to treat each type of wastewater as it is produced. The construction of the wastewater subsystems have been scheduled to correspond to the generation of process wastewater by the facility processes. Thus, the entire wastewater treatment system is not completed and ready for operation. We have concentrated our efforts to built and test the subsystems to meet a start-up schedule that parallels the start-up schedule of the facility process areas. To address the process start-up requirements the subsystems in the wastewater treatment area will be started in discrete parts we have termed Sequences. System As outlined in the first certification submittal, we have Update successfully completed the start-up of Sequence 1 B — treatment of cooling tower blowdown from the Concord If HVAC cooling tower. Due to the mode of operation,of the cooling tower, we have been treating the blowdown in a "batch" operation. We anticipate initiating a continuous mode of blowdown treatment the week of 5/7/2001. Corning Incorporated Concord Facility Page 1 of 4 Contract No. 78600.001 May 7, 2001 Start-up This second certification submittal includes the wastewater treatment Activities subsystem start-up of Sequence 1A which will combine with the wastewater from Sequence 1 B (this start-up has been successfully completed). In this start-up sequence we will be treating the combined streams of 1) cooling tower blowdown from the Concord II HVAC cooling tower, 2) Neutralization System No.1 effluent, and 3) cooling tower blowdown from the Concord I HVAC cooling. The combined streams will be treated with sodium bisulfite, as required for the removal of chlorine. The pH will be within acceptable values (6 — 9 pH units) due to the HVAC cooling towers and Neutralization System No. 1 control range. The suspended solids level in the cooling tower blowdown should be low due to the HVAC cooling tower control range. If required, we have the capability of removing any suspended solids in the No. 3 lamella. The following paragraphs generally describe the components of the subsystem which will be required for Sequence 1A & 1 B. These components are described in detail in ATC No. 086169ACB. We will be ready to accept the combined Neutralization System No. 1 and Cl & Cll HVAC Cooling Tower Blowdown in Sequences 1A & 1 B on Friday, May 11, 2001. As the remaining wastewater subsystems are built and tested, the corresponding Engineer's Certification will be submitted in accordance with the Division requirements prior to operation of those subsystems. Corning Incorporated Concord Facility Contract No. 78600.001 May 7, 2001 Page 2 of 4 System Solids Removal Unit (See Figure 3) Operation Overview The inlet header to the Surge/Blend Tank provides for premixing of non -contact cooling tower blowdown, treated effluent from Neutralization System No. 1, treated effluent from Neutralization No. 2, and softener regeneration wastewater prior to entering the tank. This provides for thorough mixing of the wastewater inlet flows and sodium bisulfite for chlorine removal in a static mixer. From the Surge/Blend Tank the blended wastewater is pumped to Lamella Separator No. 3 for removal of suspended solids and is then pumped to the existing Effluent Lift Station. Any off -spec (pH) wastewater is automatically diverted to an Off Spec Tank No. 2 and then pumped back to Equalization Tank No. 2 at a controlled rate. for re -treatment. Other off -spec (turbidity or ORP) wastewater is automatically diverted back to the Surge/Blend Tank for re -processing through the chlorine removal and suspended solids removal unit operations. An existing Process Effluent Tank is located at the Effluent Lift Station for storage of wastewater during the times wastewater cannot be pumped to the river. Wastewater stored in the Process Effluent Tank is returned, by gravity, to the Effluent Lift station. Settled solids in the Lamella Separator are periodically pumped from the lamella to the Sludge Thickening Tank No. 3 and then from the tank to the existing Sludge Holding Tank for disposal. Corning Incorporated Concord Facility Page 3 of 4 Contract No. 78600.001 May 7, 2001 e FIGURE 3 — SOLIDS REMOVAL UNIT From Neut. System No. 1 & Concord I Cooling Tower Blowdown From Softener Reqeneration Tank From Lamella No. 3 Transfer Pum From Concord II Cooling Tower Blowdown From Neutralization Transfer Pumps No. 3 & 4 Sodium Bisulfite (NaHS03) Static Mixer Flocculant Coagulant Surge/Blend Tank Lamella Separator I Sludge 21,000 gallons I I No. 3 Corning Incorporated Concord Facility Contract No. 78600.001 May 7, 2001 To Sludge Thickening Tank No. 21 Lamella No. 3 To Effluent Lift Station Transfer Tank 11111 800 gallons (or recycle to Surge/Blend Tank,, if out of control range)' Page 4 of 4 Corning Incorporated Telecommunications Products Division P.O. Box 1700 Concord, North Carolina 28026-1700 704-569-6000 March 16, 2001 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Dave Goodrich North Carolina Department of Environment and Natural Resources Division of Water Quality, NPDES Permit Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 RE: Corning Incorporated, Concord Facility NPDES Permit No. NC0086169 ATC, Engineer's Certification Dear Mr. Goodrich: 9 MA.Q 19 2001 CORNING Attached, please find the Engineer's Certification for Construction of Wastewater Treatment Facilities for subject ATC. The wastewater treatment facility system will be started sequentially to facilitate discharge of wastewater streams per the permit. Please refer to the attached description of the planned start-up. The enclosed certification is for Sequence lb. This part of the system is required to start up prior to the remaining facility to accommodate the start up and discharge of non - contact cooling tower blowdown per the subject permit. Prior to additional systems coming on line, an engineer's certification will be provided for them. Please feel free to contact me if you have any questions concerning the information contained in the documents. I can be reached at (704) 569-6268. Sincerely, flovX-4—G&-l� Christy Hannan Environmental Control Engineer Concord Plant Corning, Inc. Enclosures Cc: I Iooresvi`lle ' egiori-Ta O�NUME L KE'l�R� Corning Incorporated Concord Facility Permit No. NCO086169 ENGINEER'S CERTIFICATION FOR CONSTRUCTION OF WASTEWATER TREATMENT FACILITIES I, D TiLmEG�TGRJ�L� , am a duly registered Professional Engineer (please print) in the State of North Carolina and have been authorized to observe (circle one ED weekly, full time) the construction of the subject project for the Permittee: Project No.: 086169ACB Project: Corning Incorporated Concord Facility Waste Abatement System Expansion The project consists of: • Construction of a 60,000 gallon chloride stabilization tank; 41c-r�:�;o" O&LrYX • Construction of a 21,000 gallon equalization tank; .�iDT �O�►JOI,�)'!r • Construction of two (2) 1.700 gallon neutralization tanks; • Construction of a 36.000 gallon off -spec tank; 4;P'VA*d-4 6 • Construction of a 21,000 gallon surge/blend tank; TE • Construction of two (2) lamella clarifiers; and 60MP6676 • Installation of all piping, valves, and appurtenances as illustrated on the attached approved design documents. I hereby certify that I did regularly observe this project with due care and diligence and that the construction was completed in substantial conformance with the Authorization. to Construct and with / the approved plans and specifications. ..tGE �TTAC�Y�7Ba/T 4 .3 RAG6Si Ale 1��.�CR/�%�d�✓ Df �•�T/f/CA•Ti'J�1I ,�¢S/S Signature Date 3 /� Registration No. 0.2w/� •`�N CAI O.••'FESSip s G ! N ESP •• Div • ' •' \ Upon completion of construction and prior to operation of the modified facility, the Permittee shall provide the Division with a certification from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct, and the approved plans and specifications. The Certification should be submitted to: NCDENR/DWQ, NPDES Unit, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Attachment to Engineer's Certification for Construction of Wastewater Treatment Facilities Certification This Engineer's Certification for Construction of Wastewater Treatment Basis Facilities is for Project No. 086169ACB for Coming Incorporated, Concord Facility, Waste Abatement System Expansion. The wastewater generated by the different processes within the Concord Facility will be treated as they are generated. The facility processes will be started -up in an orderly sequence and each subsystem in the wastewater treatment area will be placed in operation as required to treat each type of wastewater as it is produced. Corning Incorporated Concord Facility Contract No. 78600.001 March 14, 2001 The construction of the wastewater subsystems have been scheduled to correspond to the generation of process wastewater by the facility processes. Thus, the entire wastewater treatment system is not completed and ready for operation. We have concentrated our efforts to built and test the subsystems to meet a start-up schedule that parallels the start-up schedule of the facility process areas. To address the process start-up requirements the subsystems in the wastewater treatment area will be started in discrete parts we have termed Sequences. Our first wastewater treatment subsystem start-up will be Sequence 1 B. In this start-up sequence we will be treating cooling tower blowdown from the Concord II HVAC cooling tower. The cooling tower blowdown will be treated with sodium bisulfite, as required for the removal of chlorine. The pH will be within acceptable values (6 — 9 pH units) due to the HVAC cooling tower control range. The suspended solids level in the cooling tower blowdown should be low due to the HVAC cooling tower control range. If required, we have the capability of removing any suspended solids in the No. 3 lamella. The following paragraphs generally describe the components of the subsystem which will be required for Sequence 1 B. These components are described in detail in ATC No. 086169ACB. We will be ready to accept cooling tower blowdown in Sequence 1B on Wednesday, March 21, 2001. As the remaining wastewater subsystems are built and tested, the corresponding Engineer's Certification will be submitted in accordance with the Division requirements prior to operation of those subsystems. Page 1 of 3 System Solids Removal Unit (See Figure 3) Operation Overview The inlet header to the Surge/Blend Tank provides for premixing of non -contact cooling tower blowdown, treated effluent from Neutralization System No. 1, treated effluent from Neutralization No. 2, and softener regeneration wastewater prior to entering the tank. This provides for thorough mixing of the wastewater inlet flows and sodium bisulfite for chlorine removal in a static mixer. From the Surge/Blend Tank the blended wastewater is pumped to Lamella Separator No. 3 for removal of suspended solids and is then pumped to the existing Effluent Lift Station. Any off -spec (pH) wastewater is automatically diverted to an Off Spec Tank No. 2 and then pumped back to Equalization Tank No. 2 at a controlled rate for re -treatment. The Lamella Head Tank, Lamella Separator No. 2, Equalization Tank No. 2, pH Adjustment Tanks, Neutralization Transfer Tank No. 2, and Off Spec Tank No. 2 are vented to the existing Miscellaneous Scrubbers for collection and treatment of any vent vapors. An existing Process Effluent Tank is located at the Effluent Lift Station for storage of wastewater during the times wastewater cannot be pumped to the river. Wastewater stored in the Process Effluent Tank is returned, by gravity, to the Effluent Lift station. Settled solids in the Lamella Separator are periodically pumped from the lamella to the Sludge Thickening Tank No. 3 and then from the tank to the existing Sludge Holding Tank for disposal. Corning Incorporated Concord Facility Page 2 of 3 Contract No. 78600.001 March 14, 2001 FIGURE 3 - SOLIDS REMOVAL UNIT From Neut. System No. 1 & Concord I Coolinq Tower Blowdown From Softener Regeneration Tank From Lamella No. 3 Transfer Pum From Concord II Coolinq Tower Blowdown From Neutralization Transfer Pumps No. 3 & 4 Sodium Bisulfite (NaHS03) Static Mixer Flocculant Coagulant Surge/Blend Tank Lamella Separator I Sludge 21,000 gallons No. 3 Corning Incorporated Concord Facility Contract No. 78600.001 March 14, 2001 To Sludge Thickening Tank No. 21 Lamella No. 3 To Effluent Lift Station Transfer Tank 800 gallons (or recycle to Surge/Blend Tank, if out of control range) Page 3 of 3