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NC0004952_Regional Office Historical File Pre 2018 (2)
State of North Carolina , ;.' ` `IWALTS, Department of Environment, T y is ° �5'UR�s Health and Natural Resources 4 • � Division of Environmental Management VON 1 3 1993 4/ i James B. Hunt Jr. Governor ;�+��"�� Jonathan B. Howes, Secretary�1�! 4�;'�a p E H N A. Preston Howard, Jr., P.E., Director Dewey Williamson Hoechst Celanese Corporation P.O. Box 87 Shelby, NC 28151-0087 Dear Mr. Williamson: n November 12, 1993 ell D V" Subject: Permit No., NC0004952 Authorization to Construct Emergency Hold Tank Wastewater Treatment Facility Cleveland County A letter of request for an Authorization to Construct was received October 15, 1993 by the Division and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted to modify the existing treatment system by the addition of. an- emergency hold tank with dimensions of 47 feet diameter and 40 feet height with centrifugal solids handling pumps for transfer of influent and all the necessary piping, valves and appurtenances needed for proper operation with discharge of treated wastewater into Buffalo Creek in the Broad River Basin. . This Authorization to Construct is issued in accordance with Part III, Paragraph A of NPDES Permit No. NC0004952 issued February 19, 1993, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0004952. The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the North Carolina Division of Environmental Management. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Mooresville Regional Office, telephone number 704-663-1699, shall be notified at least forty- eight (48) hours in advance of operation of the installed facilities so that an in -place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to the Permits and Engineering Unit, P.O. Box 29535, Raleigh, NC 27626-0535. P.O. Box 29535, Raleigh, North'Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper DIVISION OF ENVIRONMENTAL MANAGEMENT September 17, 1993 MEMORANDUM TO: Coleen H. Sullins FROM: D. Rex Gleason PREPARED BY: G. T. Chen SUBJECT: Request for Permit Modification. Addition of 30,000 GPD of Contaminated Groundwater Hoechst Celanese Corporation NPDES Permit No. NC0004952 Cleveland County, NC Hoechst Celanese Corporation was issued an NPDES Discharge Permit (No. NC0004952) for the operation of a 0.85 MGD activated sludge wastewater treatment facility at its Shelby Plant. The wasteflow generated from the facility is primarily industrial waste with some domestic wastewater. Currently, the facility is aver- aging approximately 0.38 MGD. The Company, requests that the subject permit be modified to include the discharge of 30,000 GPD of groundwater contaminated with organics from extraction wells. The contaminants found in the groundwater are Acetone (62 - 128 ug/1), Benzene (28 ug/1), 1,1 Biphenyl (2,100 - 17,040 ug/1), Phenyl Ether (7,220 ug/1) and Trichloroethane (6 ug/1). With the exception of Benzene, there are no water quality standards set forth for these compounds. The water quality standard for Benzene is 71.4 ug/1 (human health). Since the contaminated groundwater will be treated at the existing facility prior to discharging, this Office recommends that the subject request for permit modification be approved as long as there would be no impact on the wastewater treatment plant that might effect compliance with the facility's NPDES Permit. Should you have any questions regarding this matter, please advise. cc: Randy Kepler gtc ,State: of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr„ Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director C August 31, 1993 W.C. Mayrose, Plant Manager Hoechst Celanese Corporation P. 0. Box 87 Shelby, NC 28150 Dear Mr. Mayrose 0 % 1993 ftutsl " [ (1r.�tT Subject: NPDES Permit Application NPDES Permit No.Nc0004952 Shelby Plant Cleveland County This is to acknowledge receipt of the following documents on July 1, 1993: Application Form Engineering Proposal (for proposed control facilities), Request for permit renewal, Application Processing Fee of , Engineering Economics Alternatives Analysis, Local Government Signoff, Source Reduction and Recycling, Tnterbasin Transfer, Other Request for the addition of 30,000 GPD of contaminated Groundwater, The items checked below are.needed before review can begin: Application Form , Engineering proposal (see attachment), Application Processing Fee of $400.00 Delegation of Authority (see attached) Biocide Sheet (see attached) Engineering Economics Alternatives Analysis, Local Government Signoff, Source Reduction and Recycling, r Tnterbasin Transfer, Other Signed application calculations showing existing treatment system will treat the proposed addition of wastewater. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recyciad/ 10% past -consumer paper Sep 15,19'33 09:59AM FROM HOECHST CELANESE TO 17046636040 P.01 HOECHST QELANRSE SHELBY PLANT FAX u L� � O 4 .0 FACSIMILE COVER SHEET PLEASE DELIVER THE FOLLOWING TO: FROM: _._ a l�`t ... LV' �_U 4i ►+�, s nJ DATE:- NUMBER OF PAGES INCLUDING THIS PAGE NQTgSa �'��.�-. �, U�914 ►.r -P1°tS 5 �� R�c3 C� �1 6't L �.. � 2� +�;�i"'t�, �,,�`j jam' LPv N 1 w A -TT pr C"x> �► G �,� ,cry e e.s Y i D -TIZC. RT-k Bs L,%1- i �Vie �� wL �� [:.� _n� ni � Ta � � ►�..� � S a PLEASE CONTACT US AT (704) 482-2411 IF YOU DO NOT RECEIVE ALL ATTACHED INFORMATION. FAX A (704) 482-3447 -FtA-�, Cow; v 5 1`r'<-- V�" 1r /,-- S f,Ao o =H� •�, C L n'1,o N t I-c> 3z R L Sep 15,1993 09:59RM FROM HOECHST CELRNESE TO 17046636040 P . 03 D&Vi s & Floyd, Inc Pape 1 keceiverd: 03/02/93 REPORT HOECHST CELANESE TO P. 0. BOX 87 SHELBY, N. C. 25150 ATTEO TERRY ATKINS WORK !0 JOB No. 9172.00 P.O. 0 TAKEN DAVIS i FLOYD, INC. TYPE GROUND WAVER NUMBER OF SAMPLES 3 SAMPLE IDENTIFICATION 01 F-55 02 CONPOSITE 03 TRIP BLANK 05/12/93 11:47:23 PREPARED DAVIS S FLOYD, INC. BY P.O. DRAWER 428 ORE N — 29648 E NOOO, PHONE (803) 229-5211 Comments: WE ARE PLEASED TO PROVIDE THIS CERTIFIED REPORT OF ANALYSES. FEEL FREE TO TELEPHONE IF FURTHER EXPLANATION 1S REQUIRED. UNLESS OTHER ARRANGEMENTS HAVE BEEN MADE, SAMPLES WILL BE DISPOSED OF OR RETURNED 28 DAYS FROM THE DATE OF THIS REPORT. Laboratory Anatyate Report work order 0 93-03-036 DATE COLLECTED 03/02/93 09:55:00 03/02/93 13:35:00 03/01/93 14:45:00 Sep 15,1993 10:00AM FROM HOECHST CELANESE TO 17046636040 P.04 e Davis iB 11Oyd# Inc Page 3 Received: 03/02/93 SAMPLE ID F-55 Laboratory Analysis Report Mork Order 0 93-03-036 Results by Sample FRACTION 01D TEST CODE BNA 5 NAME SEMIVOLATILE ORGANICS MISC Date & Time Collected 03/02/93 09:55:00 Category AQUEOUS PARAMETER RESULT LIMIT DI-N-INTYLPHTHALATE BDL 14 -• F Y P TNA ADL .-AD, �10 PHENYL ETHER 40000 1Q Rotes and Definitions for this Report: DATE RUN 03/15/93 ANALYST ffI UNITS uo/L BDL ■ BELOW DETECTION LIMIT LIMIT ■ DETECTION LIMIT Sep 15,1993 10:00AM FROM HOECHST CELANESE TO 17046636040 F.05 V . Davis & 71074, Inc. PaOe 4 Received: 03/02/93 LWLE ID F-55 Laboratory Analysis Report Work Order N 93-03-036 Results by SaMple FRACTION 01C TEST CODE VOA-10 NAME VOA MISC. MTD. 8240 CC/MS Date L Time Collected 03/02/93 09:55:00 Category AQUEOUS PARAMETER / RESULT LIMIT ✓ CETOH 128 � 10 CFNZENE 28 ✓_i5 2-SUTANONE BDL 10 DISULFIDEGMBQN BD.L ------ CHLOROFORM RDL 2-HEXANONE BDL 10 TRICHLOROETHEN€ BDL 5 SURROGATE %RECOVERY LIMITS 1,2-Dichloroothwo-d4 93 —. - 114 Toluene -dB 9 110 4-6ramafluoroAonsene 1oD 86 115 Notes and Definitions for this Report: DATE RUN 03JL93 ANALYST PAP INSTRUMENT EXTAB FILE ID 0318BA13 CONC FACTOR _ I UNITS u t NOTE_l NOTE,-2 _ Sep 15,1993 10:30AM FROM HOECHST CELAHESE TO 17046636040 F'.0G. t Davis & Floyd, Inc. Page 5 ReCeived: 03/02/93 uwLE 1D COM I TE Laboratory Analysis Report Mork Order # 93-03-036 Rasults by Suet e FRACTION 02D TEST CODE BNA_5 NAME SENIVOLATILE ORGANICS MISC Date Z Tim Collected 03/02/93 13:55:00 Category AQUEOUS PARAMETER RESULT LIMIT _DI-N-BUTYLPHTHALATE BDL 10 _ - PHTNALAT _ BDL 10 IL 3.1 B.YPNENYL 2100 10 Ll PHENYL ETHER V3224 10 Notes and Definitions for this Report: DATE RUN 03/15/93 ANALYST MPT UNITS uo/L BDL $ BELOW DETECTION LIMIT LIMIT = DETECTION LIMIT Sep 15,1993 10:00AM 9 „ FPOM HOECHST CELANESE TO 17046636040 P.07 Davis a Floyd, Inc. PAW 6 Received: 03/02/93 SAMPLE ID COMPOSITE Laboratory Anatyeis Report work Order M 93.03-036 Results by Semple FRACTION 02C TEST CODE VOA 10 NAME VOA MISC. MTD. 8240 BC/MS Date & Time Calleoted 03/02/93 13:55;00 Category AWEOU$ PARAMETER RESULT LIMIT V"ACETONE 62 10 BENZENE BDL 2-SUTA M BpL -- ___10 CARBON DISULFIDE BDL � 5 CHLOROFORM BDL 5 BDL �10 YRIGHl.0I10ETHENE 6 _„� SUAROOATE %RECOVERY LIMITS 1,2-DiGhloroathww-d4 92 76 114 Toluaw-dB 96 88 - 110 4-Bromof Worok*nzene 100 , _ §¢ - _..115 Notes and Definitions for this Report: DATE RUN __ 03/113/93 ANALYST EAP INSTRUMENT EXTRB FILE ID 03188AI5 CONC FACTOR 1 UNITS WS/l NOTE_1 NOTE 2 _ TOTAL P.07 Sep 15,1993 09:52Rr-1 FROM HOECHST CELHNESE TO 17046636040 P.01 _ .� HORC14ST QRTANES SHMY PLANT FAx isiCl ) 66 3 -- 0 4 0 FACSIMILE COVER SHEET PLEASE DELIVER THE FOLLOWING TO: ciAv--a.3 C. DATE: _ q- LK. Y 9 3 NUMERR OF PAGES: 125 INCLUDING THIS PAGE ('_o n,)i L �+9 ,� i � w«c„C �- f� '� t� c� r►n, � � t�.�2.� �"'�""1 � � �a U� t L, Lrt5 "I~t� f2p c !a Pr L L.'$-�►'1 Pc ti- Y i S. -Anna 13, rt' z E: RT Pt 91 L. %Y —TT= " rjMs� td t T� 21 C fit.-1, PL6ASB CONTACT US AT (704) 482-2411 IF YOU DO NOT RECEIVE ALL ATTACHED INFORMATION. FAX # (704) 482°-3447 �=a-o' AAW N t `ice IZ 1, &D L t5�5 5" G -9—o pvjx� A4-79 Sep 1551993 09:52RM FROM HOECHST CELRNESE TO 17046636040 P.02 j'j: Davin it Floyd, Inc. Papa 1 Received: 03/02/93 REPORT HOECHST CELANESE TO P. 0. BOX 87 SHELBY, N, C. 25150 ATTEN TERRY ATKINS WORK 10 JOB NO. 9172.00 P.O. 0 TAKEN DAVIS Z FLOYD, INC. TYPE GROUND WATER NUMBER OF SAMPLES 3 Laboratory Analysis Raport Work Ordar N 93-03-036 D5/12/93 11:47:23 PREPARED DAVIS & FLOYD, INC. BY P.O, DRAWER 428 GREENWOOD, SC 29648 PHONE (803) 229-5211 Camnenta: \ WE ARE PLEASED TO PROVIDE THIS CERTIFIED REPORT Of ANALY393. FEEL FREE TO TELEPHONE IF FURTHER EXPLANATION IS REQUIRED. UNLESS OTHER ARRANGEMENTS HAVE BEEN MADE, SAMPLES RILL BE DISPOSED OF OR RETURNED 2B DAYS FROM THE DATE OF THIS REPORT. SAMPLE IDENTIFICATION DATE COLLECTED 01 F-55 03/02/93 09:5500 02 COMPOSITE 03/02/93 13:35:00 03 TRIP BLANK 03/01/93 14:45:00 • Srf_� 15, 1993 09: 52Af'1 FF'Of'1 HOEi_HST C:ELHhdESE TO 17046636040 P.03 Davie & 7loydo Inc. Page 4 ReCeived: 03/02/93 SAMPLE ID F-55 leboretory Anatyeia Report Work Order M 93-03-036 Results by Sample FRACTION 01C TEST CODE VOA_10 NAME VOA MISC. MTD. 5240 GC/MS Date 8 Time Collected 03/02/93 09:55:00 Category AOUEOUB PARAMETER RESULT LIMIT ACETONE 128 Y j$ -- OENZENE � 9 5 2-BUTANONE BDL 10 CARBON DISULFIDE BOL 5 CHLOROFORM DDL 5 2-HEXANONE RDL _10 TRICHLOROETHENE BDL 5 SURRwTE %RECOVERY LIMITS 1,2-Dichlorcathane-d4 q3 76 - 1]4 Toluene-d$ 9 88 - 110 4-Bromflvarobsnxww ...144 66 - _1] Notes and Definitions for this R "rt: DATE RUN 03/18/93 ANALYST p� INSTRUMENT EXTRB FILE ID 93188AIS COWC FACTOR 1 UNITS uglt NOTE-1 MOTE-2 Sep 15,1993 09:53AM FROM HOECHST CELAiiESE:.. Davis a Floyd, Inc. Pape 5 Received., 03/02/93 SAMPLE 10 COMP04ITE TO 17046636040 P.04 Laboratory Analysis Report Work Order 0 93-03-036 Resu.Lts by Sample FRACTION WD TEST CODE BNA 5 NAME SEMIVOLATILE ORGANICS MISC Date & Time Collected 03/02/93 13:55:00 Category AQUEOUS PARAMETER RESULT LIMIT QI-N-BUTYLPHTHALATE BDL 10 0W2-ETHYLHEKVL-)PHTWALATE BD 1 _ 10 1.1 BYPHENYL 2100 1.0 -PMENYL ETHER 722010 Notes and Definitions for this Report: DATE RUN 03/15/93 ANALYST MPT UNITS BDL = BELOW DETECTION LIMIT LIMIT a DETECTION LIMIT TOTAL P.04 _ Sep 15, 1993 10:04AM . F,R�1�1 HOECHST CELANESE TO 17046636040 Davis 6 F 1 o y d D Inc. laboratory Analysis Report page 7 Work Order 0 93-03-036 Received., 03/02/93 Resuits by Semple SAMPLE Id TAIP BLANK FRACTION 03A TEST CODE VOA_10 NAME VOA MISC. MTD. 6240 GC/MS Date & Tim® Collected 03/01/93 14:45:00 Category AQUEOUS PARAMETER RESULT LIMIT W.. ,...... ACETONE . -_—.._ BDL _fig 86NXeNE sbL � 5 2-BUTANONE 82L 10 DISULFIDE BDL ...._.3 GNLOROFORM BDL 5 11 _--,--2-NEXANONE _.._----...BOL �10 TRICNLOROETRERE BDL 5 SURROGATE %RECOVERY LIMITS 1,2-DIchloroethene-d4 93 _ 76 114 Toluene-dll 97 Ba - 110 4-eromoflwrobansant 105 _ 86 15 **te$ and Definitions for this Report: DATE RUN 03/18/93 ANALYST E INSTRUMENT EXTRB FILE ID 031$6809 CONC FACTOR 1 UNITS -- u9/l NOTE-1 NOTE_2 P . 01 Se1_,•15,1993 10:04AM FROM HOECHST CELANESE TO 17046636040 P.02 DAVIS & FLOYD, INC. ROD TREATABILITY TEST RESULTS _ OXYGEN RENEWAL PROCEDURE CUSTOMER CODE: HOECHST CELANESE SHELBY SAMPLE ID: COMPOSITE COD OF SAMPLE, mg/l: 163 COD OF ACTIVE SUBST., lb/lb: ERR SEED: POLYSEED D&F ID: 930303602A SEED % DIL.. 9 TEST 7.. DTL- 2,0000 VOL SEED USED: 40 ml VO4 SAMPLE USED: 2000 ml )DAY �IT�DATE IT-T--TEST+SEED- T T I I TEST I ------- I --------- TEST I I TEST I --------- I 1----f-___-__--I----------_-�--------I I I list 12nd IDEMANDI I IDEMAND I HOD I Percent I i l I D.O. I D. O. i D.O. I I D. O. I .. mg/1 I .. _-.__..I of COD I --------- I ----I-------__- 1 0 103/03/93 I _, .... . I . I 8.85 1 , _- . . I 8.85 1 I 0,00 1 I . .I 1 0.000 1 0 1 0 l 1 1 1 03 / 04 / 93 1 8.25 1 7.45 1 0.80 1 1 0.533 1 27 1 16.4 1 1 3 1 03 / 06 / 93 1 8.25 1 6.50 1 1. 7 5 1 1 1.206 1 60 1 37.0 1 1 5 1 03 / 08 / 93 1 8.25 1 5.65 1 2.60 1 1 1,578 1 79 1 48.4 1 1 7 103/ 10/93 1 8.25 1 4.95 1 3. 30 1 1 3.156 1 158 1 96.8 1 1 9 1 03/ 12/93 1 8.25 1 4.65 1 3.40 1 1 2.100 1 105 1 64.4 1 1 11 103/14/93 1 8.25 1 4.70 1 3.55 1 1 2.094 1 Jos 1 64.2 1 1 15 1 03/ 16/90 1 8,25 1 4,45 1 3.80 1 1 2.244 1 112 1 68.8 1 1 20 103 / 23 / 93 1 6.25 1 4.15 1 4.10 1 1 2.433 1 122 1 74.6 1 1 25 1 03/ 28/ 93 1 8.25 1 3.95 1 4.30 1 1 2.578 1 129 1 79.1 1 1 30 1 04 / 02 / 93 1 8.25 1 4.60 1 3.65 1 1 1.872 i 94 1 57.4 1 I 35 1 04 / 07 / 93 1 8.25 1 4.50 1 3.75 1 1 1.950 1 97 1 59.8 1 1 40 1 04/12/93 1 8.25 1 4.45 1 3.00 1 1 1.989 1 99 1 61.0 1 1 45 1 04 / 17 / 93 1 8.25 1 4.30 1 3.95 1 1 2.128 1 106 1 65.3 1 1 50 1 04 / 22 / 93 1 8.25 1 4.45 1 3.80 1 1 1.956 1 98 1 60.0 1 1 55 1 04/27 /93 1 8. 25 1 4.35 1 3.90 1 1 2.044 1 102 1 62.7 1 1 60 1 05 / 02 / 93 1 8.25 1 4.25 1 4.00 1 1 2.133 1 107 1 65.4 1 --------------------------- IDAY 1 DATE I SEED CONTROL I I I SEED I I ------- I I----1---------I I I -------------------- 1 1st I 2nd I DEMAND I I DEMAND I I I I D.O. I D.O. I 1 0 1 03 / 03 / 93 1 8.00 1 8.00 1 0.00 1 1 0. 000 1 1 1 1 03/04 /93 1 6.00 1 6.60 1 1.20 1 1 0.267 1 1 3 1 03 / 06 / 93 1 8.00 1 5.55 1 2.45 1 1 0. 54 4 1 1 5 1 03 / 08 / 93 1 8.00 1 3.40 1 4.60 I 1 1.022 1 1 7 1 03/10/93 1 8.00 1 7.25 1 0.65 1 1 0.144 1 1 9 1 03/ 12/ 93 1 1.2. 80 1 6.95 1 5. 85 1 I 1.300 I 1 11 103 / 14 / 93 112.80 1 6,25 1 6. 55 I 1 1. 456 I 1 15 1 03 / 18 / 93 112.80 1 5.80 1 7.00 1 1 1.556 1 1 20 1 03 / 23 / 93 112.80 1 5.30 1 7.50 1 1 1.667 1 1 25 1 03/28/93 1 12. SO 1 5.05 1 7.75 1 1 1.722 1 1 30 1 04 / 02 / 93 112.80 1 4. 80 1 8.00 1 1 1.778 1 1 35 104/07/93 112.80 1 4.70 1 8.10 1 1 1.800 1 1 40 1 04 / 12/ 93 112.80 1 4.65 1 8.15 1 1 1.811 1 1 45 1 04 / 17 / 93 112.80 1 4.60 1 8.20 1 1 1.822 1 1 50 104 / 22 / 93 112.80 1 4.50 1 8.30 1 1 1.644 1 1 55 1 04/27/93 1 12. 80 1 4.45 1 S. 95 1 1 1_ 851; I 1 60 1 05 / 02 / 93 112.80 1 4.40 1 8.40 1 1 1. 867 1 IArA ii Sep 15,1993 10:05AM FROM HOECHST CELANESE TO 17046636040 P.04 1 DAVIS & FLOYD, INC. BOD TREATABILITY TEST RESULTS -• OXYGEN RENEWAL PROCEDURE CUSTOMER CODE: HOECHST CELANESE SHELBY SAMPLE ID: F55 COD OF SAMPLE, mg/1: 402 COD OF ACTIVE SUBST., lb/lbt ERR SEED: POLYSEED D&l= ID: 930303601A SEED X DIL. : 9 TEST `/. DIL.: 0.7000 VOL SEED USED: 40 ml VOL SAMPLE USED: 2000 ml IDAY 1 DATE l TEST+SEFD I I TEST I TEST I TEST I I----I---------I--------------------I I I Ilat 12nd IDEMANDI I ------- I --------- !DEMAND I 1 BOD I --------I Percent I i I I D.O. I D.O. I D.O. I I D.O. I mg/1 I of COD I 1 0 1 03 / 03 / 93 1 6.05 1 8.05 1 0.00 1 1 0.000 1 0 1 0 1 1 1 1 03/04 / 93 1 6.05 1 6.80 1 1.25 1 1 0.983 1 140 1 34.9 1 1 3 1 03 / 06 / 93 1 8.05 1 5.60 1 2.25 1 1 1.706 1 244 1 60.6 l 1 5 1 03/08/93 1 S. 05 1 4,50 1 3.55 1 1 2.528 1 361 1 89.8 1 1 7 103/ 10/93 1 8.05 1 4.30 1 3.75 1 1 2.539 1 363 1 90.2 1 1 9 1 03/ 12/93 1 8.05 1 4.20 1 3.85 1 1 2.550 1 364 1 90.6 1 1 11 1 03 / 14 / 93 1 8.05 1 4.00 1 4.05 1 1 2.594 l 371 1 92.2 1 1 15 103/ 18/93 1 6.05 1 3. 70 1 4.35 1 1 :!. 794 1 399 1 919.3 1 1 20 1 03/ 23/93 1 8.05 1 3.45 1 4.60 1 1 2.933 1 419 1 104,2 1 1 25 103 / 28 / 93 1 8.05 1 3.30 1 4.75 1 1 3.028 1 433 1 107.6 1 1 30 104 / 02 / 90 1 8.05 1 4.40 1 3.65 1 1 1. 87 2 1 267 1 66. 5 I 1 35 104 / 37 / 93 1 8.05 1 4.03 1 4.00 1 1 2.200 1 314 1 78.2 1 1 40 1 04/ 12/93 1 8,05 1 4.00 1 4.05 1 1 2.239 1 320 1 79.6 1 1 45 104/17/93 1 8.05 1 3.75 1 4.:JO 1 1 2.478 1 354 1 $8.1 I I 5W 1 04 / 22 / 93 1 8.05 1 3.65 1 4.40 1 1 2.556 1 365 1 90.8 1 1 55 1 04 / 27 / 93 1 8,05 1 3.60 1 4.45 1 1 2.594 1 371 1 92.2 1 1 60 l 05 / 02 / 93 1 8.05 ------------„_rr-.--- 1 3.50 1 4,55 I 1 2.683 1 383 1 95.4 1 I DAY I DATE I SEED CONTROL I I SEED I ---- I I---------I I -------------------- Ilat 12nd I IDEMANDI I ------- I IDEMAND I I I I D.O. I D.O. I D.O. I I D.O. I 1 0 103/03/93 1 8.00 1 8.00 1 0.00 1 1 fD.000 1 1 1 1 03 / 04 / 93 1 8.00 1 6.60 1 1.20 1 1 0.267 1 1 3 103/06/93 1 8.00 1 5.55 1 2.4ti 1 1 0.544 1 1 5 103/08/93 1 8. 00 1 3.40 1 4.60 1 1 1.022 1 1 7 1 03/ 10/93 112.80 1 7.35 1 5.45 1 1 1.211 I 1 9 103/12/93 112.80 1 6.95 1 5.8._, 1 1 1.300 1 1 11 1 03/ 14/93 1 12. 60 1 6.25 1 6.55 1 1 1.456 1 i 15 1 03 / 18 / 93 112.80 1 5.80 1 7.00 I 1 1.556 1 1 20 103/23/93 112.60 1 5.30 1 7.50 1 1 1.667 1 1 25 103/28/93 112.80 1 5.05 1 7.75 1 1 1.722 1 1 30 1 04 / 02 / 93 112.80 1 4.80 1 8.00 1 1 1.770 I 1 35 1 04 / 07 / 93 112.80 1 4.70 1 8.10 1 1 1.800 1 1 40 104/12/93 112.80 1 4.65 1 8.15 1 1 1.811 1 1 45 104/17/93 112,80 1 4- 60 1 8.20 1 1 1,822 1 1 50 104 /22/ 93 112.60 1 4.50 1 8.30 1 1 1.644 1 I 55 104/27/93 112.80 1 4.45 1 R. 4Ei 1 1 1.856 1 1 60 1 05 / 02 / 93 =ass==ss=aaxaxssera=xxs.:=.=xarr.a.saxs=Y�. 112.80 1 4.40 1 8.40 1 1 1.867 1 =-�==sue=�. 816 EAST DURST ST., GREENWOOD, SC 29646 (803) 229-5211 TOTAL P.34 Sep 15, 1993 10: 07RI-1 FROM HOECH'=T CvELHNESE TO 17046636040 P.01 DAVIS & FI.OYD, INN - SOD TREATABILITY TEST RE!3ULTS - OXYGEN RENEWAL PROCEDURE CUSTOMER CODE: R08CHST CELAKESE SHELBY SAMPLE IDx COMPOSITE COD OF SAMPLE, mg/l: 163 COD OF ACTIVE SUBST., lb/lb: ERR SEED: POLY8EED D&F ID: 9n03O3602A SEED % DIL. : 9 TEST % DIL.: 5.5000 VOL SEED USED: 40 ml VOL SAMPLE USED: 2000 ml - IDAY ----! I DATE _-------I-_-------------------I I TEST+8EED I I TEST I TEST I TEST I I 1 Ilet 12nd IDEMANDI I -------- I --------- IDEMAND I I B10D I --------- I Percent I I I I D. 0. I D.O. ! D.O. I I D.O. I mg/1 I of COD I l 0 103/03/93 1 8.40 l 6.40 1 0.00 1 ! 0.000 1 0 1 0 1 1 1 1 03 / 04 / 93 1 8.40 1 7.00 1 1.40 I I 1.133 1 21 1 12.6 1 I 3 1 03/06/93 1 8.40 1 5,00 1 3.40 1 1 2.856 1 S2 1 31,9 l 1 5 1 03/08 / 93 1 8.40 1 1.55 1 6. 85 1 1 5.826 1 106 1 65.0 1 1 7 1 03/ 10/ 93 1 14. 85 1 7.40 1 7.45 1 1 6. 239 1 113 1 69.6 1 1 9 103/12/93 114.85 17.15 1 7,70 1 1 6.400 1 116 1 71.4 1 1 11 1 03 / 14 / 93 114.85 1 6.90 1 7.95 1 1 6.494 1 118 1 72.4 1 1 i5 103/18/93 114.85 I G.50 1 8.35 1 1 6.794 1 124 1 75.8 1 1 20 1 03/23/93 114.65 1 6. 10 1 8.75 1 1 7,083 1 129 1 79.0 1 1 25 1 03/28/93 114.65 1 6.05 1 8.60 1 1 7,078 1 129 1 76.9 1 1 30 1 04 / 02/ 93 114.85 1 5.85 1 9.00 1 1 7.222 1 131 1 80.6 1 1 35 1 04 / 07 / 93 114.85 1 5,45 1 9.40 1 1 7.600 1 138 1 84.8 1 1 40 104/12/93 114,95 1 5. 35 1 9.50 1 1 7. 689 1 140 1 85.8 1 1 45 1 04 / 17 / 93 114.85 1 4.90 1 9.95 1 1 8,128 1 148 1 90.7 1 1 50 1 04/22/93 114, 85 1 4. 70 1 10. 15 1 1 8.306 1 151 1 92.6 1 1 55 1 04 / 27 / 93 114.85 1 4.50 110.35 1 1 8.494 1 154 1 94.8 1 1 60 1 05 /02/ 93 1 14. 85 1 4.30 110.55 1 1 8.663 1 156 1 96.9 1 IDAY --T-I I DATE -------I-------------------- I SEED CONTROL I I SEED I I i 1 1st I 2nd I I DEMAND I I ------- I I I)EMAND I I I I D.O. 1 D.O. I D.O. I I D.O. I 1 0 1 03 / 03 / 93 1 8.00 1 8.00 1 0.00 1 1 0.000 1 I 1 1 03 / 04 / 93 1 6.00 1 6.60 1 1.20 1 1 0.267 1 I 3 1 03/06/93 1 8,00 1 5.55 1 2.45 1 1 0.544 I 1 5 1 03/08/93 1 8.00 1 3.40 1 4.60 1 1 1.022 1 1 7 103/10/93 112.60 1 7.35 1 5.45 1 1 1.211 1 I 9 1 03/12/93 112a 801 1 6.95 1 5.85 1 1 1.000 1 I 11 1 03/ 14/93 112,80 1 6.25 1 6,55 1 1 1. 456 I ! 15 1 03 / 18 / 93 112.80 1 5.80 1 7.00 1 1 1.556 1 1 20 1 03 / 23193 112.80 1 5.30 1 7.50 1 1 1.667 1 1 25 103/26/93 1 12, 80 1 5.05 1 7.75 1 1 1.722 1 1 30 104/02/93 112.80 1 4.80 1 8.00 1 1 1.778 1 1 35 1 04 / 07 / 93 112.82 1 4. 70 1 6.10 1 1 1.800 1 1 40 104/12/93 112.80 1 4.65 1 8,15 1 1 1.811 1 1 45 1 04/ 17/93 112.80 1 4.60 1 8..20 I 1 1. 822 1 1 50 1 04 / 22 / 93 112.80 1 4.50 1 8.30 1 1 1,844 1 1 55 104/27/93 112. SO 1 4,45 1 8.35 1 1 1. 856 i I 60 1 05 / 02 / 9 3 1 12. 80 1 4.40 1 8.40 l .. • .-. a r. _. ... ..-.r-..v. a-.... r+�r-..+...._. r-.rr. 1 1.867 1 rtih t, Y. !' al r A/w /\ • /h /q/1 m1%A A Sep 15 � 199' 10 : 07Al'9 FROM HOECHST CELANESE TO 17046636040 P . C12 Davis fi Floyd, Ina* Pace 2 Received! 03/02/93 05/12/93 11:47:23 Laboratory Analytic R"rt Work order # 93-03-036 I� I o1 oz � IT*it Deocriptim Unita I F-55 COMPOSITE I I I-------------------------------------------- ------------------- ------ IEthylIqc/t 112 48 ane fltyeot ------- I f � I ICNEMICAL OXYGEN DEMAND OVA I 402 163 i I � TOTAL P.02 f "I 11S, ".:) 1 9 3 u MAINSW AVG/NSI ING01/0 AVU/SGI AVU/S81 U514 L 1 Nil 00919 DGIG 1 G'L9 1 , GiEl •001V 11) W" MWIN111i 001,01 006Z 1 O'L88 019 olLVV GOIGZZ L699' WMIXT''! BS191 1 OIGVZ Vic BIES WeSt (Q!!§) 3SVU3Ak,-1 AE18... fi(S c Ell Glosh 0016Z Z69V' L5:e1IE6 AWL-W6 Eli EIG81 E91ST GV6E' 90/E6 1 ' L - V ' olz 118M LV'98 Wool G3:}M6 i'L.... 64'.. Oil slov SZ109 GZVEI jo/bf-, G'9 OW ION ION OWES A O'GGZ A OWS A OG'SLZ A 0008 A ... 1041-1 &L-04', zi 91ZE VEIEZI 1GLE, G'L- 14'.; WE E189 68,811 6L9E' z 0 / E ti." 0'9 06 ON ON 0100ES A ION 01OV9 A 00,96V A Gosol A 11041-1 8'9-V'L OWS, VIIE9 Lit 11EV golzo MY ho/WS 9'9-L'L Z'661 Ell 9lVZ LG'Gh 99GE, Zh/Z6 L'9.... Z'S 09'U. 9,NVI olz 819E 1916 SLEE' of/U-I AE'L-G'6 9E'Ll L'M Vic ElZV OLM 9LIE' 'it 1=6 AZWl'Of WGZ 9,IZZ z1f O'L01 19's 8901, 6G/Z0 AE'6-6'6 EZ'L3 6lGVZ oil 6'BZI Who V86E, BOMS 019 016 ION 0100ES A ION G'GV9 A 0096V A GOGB' A 11041,11 1--ld ::11431 AdULIU33' UO3 1103 3DA SSMSM Goo a9w/o HiNW4 Govoo 01000 SEMI OVEGO 9191E OEGGO 0000 0GOW.;; UNV13AII3 M-AINnO30019M AGIMS—NOMMO-1 V--ssvI3 0008, --MOIA N91s3a AOIAHN-dUG3 AS3NVI33 ISH33OH—A11113TA A --- 301 LOE6-BGZ6 ADIUM MOWN 100--Adid •ZG6V0003N--11WMA,:J I B9% MOWN SISAIVNV NOTIMIVAB 33NVTIdWO-.':j WVI/60 dW/BBX3M,.'-) SWI SWI 01 GM33NNO3 IVNIWU31 OWZYBO Z&oZE,:.*i AVG/Sol AVG/Sul Ava/sul AVG/Sul AVU/SEI 1/5w 1/5W 1/904 WNFi 0010, Goso'', Gooz, 0801v 009, MWINT1,11, 00M' 0OW' o0ov, Miss 0091Z MWIMI-i 9001, 99LO' 009R, 099'L 8LI'l 39VU3AV 90/E6 90/0f., ION ION 000811 A Goosis A ION ION ION ION 11041-1 0990, 0980'' 096' EGM6 osvol 00801 Goov, GoEill OOVII ZG/E6 ION ION 00081• A 000811 A ION ION ION ION 0901, 0060'' ozz's OOLO' 90LO' 00011 ZI/M 0001, osso, 9LB' MZ6 0060' 0060'' optic 01/Z6 oozo, 09LO' 00811 60/Z6 0011, 0090 008zi 000133 oozil —�*/U 0008s A 0008 1 .:J 11 01 1-.-•1 -110v-i -101" 1,41 1, 13MUN GV31 U3ddD3 WMWOUH30GINVA3 Mi-SOHd N IViOl BSM5-110 HING14 L9010 19010 Zvolo Moso 0ZLG0 99900 00900 94;900 UNV13A313 M-AM003MOIST-.1 AUMS—NOUV30-1 v--SSVI3 0008, --MOIA N91s3a ASIMS-dHO3 RS3NVID3 !SH33OH--A1T!13V.::,'* 3 --- •301 LGEWBOM •:UOIUAd MOMM 100-3did Z96V00G3N--MWU3---.:,' z a5vd 180d38 SISAIVNV NO11VnIVAA 33NVIIdWG'*.:.! EMVI/60 dW/BBX3M.-.) . ^ GKEX88/MP' 09/i4/93 COMPLIANCE EVALUATION ANALYSIS REPORT PAGE 3 PERMIT--NC0004952 PIPE--OOi REPORT PERIOD: 9208-9307 FACILITY--HOECH%T CELANE%E CORP-%HELBY DESIGN FLOW-- .8000 CLASS--4 LOCATION--%HELBY REGION/COUNTY--03 CLEVELAND 0i092 32102 32730 34235 3437i 34481 38260 3000 MONTH ZINC CARBNTET PHENOLS BENZENE ETHYLBEN TOLUENE MBA% B2E PHTH LIMIT F 5.7000 ' NOL 92/08 .i600 .040 92/09 .i950 .040 92/10 .1950 .082 92/ii .i300 .040 9202 .i8OO .04O 93/0 .i300 .060 LIMIT F 5.7000 NOL NOL NOL NOL NOL NOL NOL 93/02 .2200 93/03 .i75O LIMIT F 5.7000 NOL NOL NOL NOL NOL NOL NOL 93/04 93/O5 93/06 93/07 AVERAGE .i73i .050 MAXIMUM .280O .082 MINIMUM .O8OO .040 UNIT LB%/DAY LB%/DAY LB%/DAY LB%/DAY LB%/DAY LB%/DAY MG/L LB%/DAY �KEX88/MP 09/i4/93 COMPLIANCE EVALUATION ANALY%I% REPORT PALE 4 PERMIT--NC0004952 PIPE .... .... 00i REPORT PERIOD� 92O8-9307 LOC---E FACILITY--HOECH%T CELANE%E CORP-%HELBY DE%I�N FLOW-- .80OO CLA%%--4 LOCATION--%HELBY RE�ION/COUNTY--O3 CLEVELAND 39i75 MONTH VINYLCHL LIMIT NOL 93/02 93/O3 LIMIT NOL 93/04 AVERA�E MAXIMUM MINIMUM UNIT LB%/DAY Permit No. NC0004952 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT x r— DEPa: Or NA9CURAJL p������' RESoUR� AND TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM OCT 2 6 1992 ®IVISION OF MIRONIIENTA1 RIAl GEREq MOORESVll1E R0101dM1 Of fla In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Hoechst Celanese Corporation is hereby authorized to discharge wastewater from a facility located at Shelby Plant on NC Highway 198 south of Shelby Cleveland County to receiving waters designated as Buffalo Creek in the Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and ffi hereof. This permit shall become effective This permit and the authorization to discharge shall expire at midnight on December 31, 1997 Signed this day A. Preston Howard, Jr., Acting Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. NCO004952 SUPPLEMENT TO PERMIT COVER SHEET Hoechst Celanese Corporation is hereby authorized to: 1. Continue to operate the existing activated sludge treatment facility (outfall 001), and continue to discharge cooling water (outfall 002) from a facility located at Shelby Plant, on NC Highway 198, south of Shelby, Cleveland County (See Part III of this Permit), and 2. Discharge from said treatment works at the location specified on the attached map into Buffalo Creek which is classified Class C waters in the Broad River Basin. 88 854\ rr �(2 - � p� -- • - ' __ �� � t /t :1 ��'�� is �: ; �-. 871 -15 U i,.. 'tom -_, • °o', `� /3.96 ndustnal Waste ._. \ / _ r.' •\4_ V 834 _� Substation,_•' Ponds\' �' •� i— �\� 848'`\ '7 I •iF. y - . -- ��:. _� :• I - � �� � �' ,795 .22 '� \<•. •, • New Ho -�. _ :;) ^ / ' �/• ' �. 8 Kzz::� j— - \ _ :jam• -. 22 3994 -_� `. � � V � '- � . r. _ ;r � � _ % • �. ; i 1i'•I I ', - `\,�• ram. •\', 1 �: :) '�. �� 'B06";7 II _ `'�/ i • �I - �` -�; •, \�\�� `/1 � Boi% Sto if I C— v '! \ I SR. 1 C, ,CPS if 3392 ! _ � (•y .l'M � c- ;. // s.. �` lam. `�.•y _ _ -;�4 ;-f <'V�{� `�_,�.r�� �U� ,_�/��� � f .,'• •�� �er..a�; �t'f.• ' A. ( ). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Interim Permit No. NCO004952 During the period beginning on the effective date of the permit and lasting until May 31, .1994, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristic. Discharge Limitation: Monitoring Requirements Units (specify Measurement Sample "Sample Mon. Avg;. Daily Max Mon, Avg. Daily Max.. Frequency Tvne Locatlon Flow 0.80 MGD Continuous Recorder E BOD, 5 Day, 20 °C 275.0 530.0 Daily Composite E TSS 520.0 975.0 Daily Composite E Fecal Coliform (geometric mean) 200.0 mg/l 400.0 mg/I Weekly Grab E Oil and Grease Quarterly Grab E Total Nitrogen (NO2+NO3+TKN) Semi-annually Composite E Total Phosphorus Semi-annually Composite E Chronic Toxicity" Quarterly Composite E Pollutant Analysis"' Annually E * Sample locations: E - Effluent, I - Influent ** Chronic Toxicity (Ceriodaphnia) P/F at 6.5%; March, June, September and December; See Part III, Condition D. *** See Part III, Condition E. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. _ CILI ENT LIMITATIONS AND MONITORING REQUIREMENTS interim - Page Two --.Permit No. NC0004952 The effluent pH of the wastewater is defined and limited at a point between the final clarifiers and final polishing pond, such a point being after the combination of all potential influents to polishing pond, shall not be less than 6.0 Standard Units nor greater than 9.0 Standard Units. If the pH of the effluents from the polishing ponds exceed 9.0, there will be no effluent violation if the wastewater from the final clarifier has met the required pH limits during the thirty (30) days preceding the measurement of the pH above 9.0 of the effluent from the polishing ponds. The pH of the wastewater from the clarifiers and the pH of the effluent from the polishing ponds (final discharge) will be monitored by continuous recorder. Upstream and downstream monitoring shall be conducted on any day the pH of the effluent from the final polishing pond is outside the 6-9 standard unit range. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS INTERIM NC0004952 During the period beginning on the effective date -of the permit and lasting until MAY 31, 1994, the Permittee is authorized to discharge from outfall serial number 001. Such discharges shall be limited and monitored by the permittee as 'specified below: Effluent Characteristics Daily Max. Monthly Avg. Measurement Sample *Sample lbs/day lbs/day Frequency . Type , Location Acenaphthene 0.003 0.003 Quarterly Grab E Acrylonitrile 0.069 0.069 Quarterly Grab E Benzene 0.132 0.089 Quarterly Grab E Carbon Tetrachloride 0..092 0.044 Quarterly Grab E Chlorobenzene 0.068 0.036 Quarterly Grab E 1,2,4-Trichlorobenzene 0.339 0.164 Quarterly Grab E Hexachlorobenzene 0.001 6.001 Quarterly Grab E 1,2-Dichloroethane 0.447 .0.122 Quarterly Grab E 1, 1, 1 -Trichloroethane 0.131 0.051 Quarterly Grab; E Hexachloroethane 0.131 0.051 Quarterly Grab E 1, 1 -Dichloroethane 0.143 0.053 Quarterly Grab E 1,1,2-Trichloroethane 0.131 0.051 Quarterly Grab E Chloroethane 0.648 0.252 Quarterly Grab E Chloroform 0.111 _ 0.051 Quarterly Grab E 2-Chlorophenol 0.011 0.011 Quarterly Grab E 1,2-Dichlorobenzene 0.394 0.186 Quarterly Grab E 1,3-Dichlorobenzene 0.106 0.075 Quarterly Grab E 1,4-Dichlorobenzene 0.068 0.036 Quarterly Grab E 1,1-Dichloroethylene 0.060 0.039 Quarterly Grab E 1,2-trans-Dichloroethylene 0.131 0.051 Quarterly Grab E 2,4-Dichlorophenol 0.016 0.010 Quarterly Grab E 1,2-Dichloropropane 0.556 0.370 Quarterly Grab E 1,3-Dichloropropylene 0.106 0.070 Quarterly Grab E 2,4-Dimethylphenol 0.087 0.044 Quarterly Grab E 2,4-Dinitrotoluene 0.129 0.129 Quarterly Grab E 2,6-Dinitrotoluene 1.550 0.617 Quarterly Grab E Ethylbenzene 0.261 0.077 Quarterly . Grab E Fluoranthene 0.164 0.060 Quarterly Grab E Bis(2-Chloroisopropyl)ether 1.831 0.728 Quarterly Grab _ E Methylene Chloride 0.215 0.097 Quarterly . Grab E Methyl Chloride 0.460 0.208 Quarterly Grab E Hexachlorobutadiene 0.119 0.048 Quarterly Grab E Naphthalene 0.003 0.003 Quarterly Grab E Nitrobenzene 0.164 0.065 Quarterly Grab E' 2-Nitrophenol 0.167 0.099 Quarterly Grab E 4-Nitrophenol 0.300 0.174 Quarterly Grab E 2,4-Dinitrophenol 0.297 0.172 Quarterly Grab E 4,6-Dinitro-o-cresol 0.670 6.189 Quarterly Grab E Phenol 0.063 0.036 Quarterly Grab E (Continued) Effluent Characteristics Mon. Avg. Daily Max. Measurement Sample *Sample lbs/day lbs/day- Frequency . Type Location Bis(2-ethylhexyl)phthalate 0.675 0.249 Quarterly Grab E Di-n-butyl phthalate 0.138 0.065 Quarterly Grab E Diethyl phthalate 0.491 0.196 Quarterly Grab E Dimethyl phthalate 0.114 0.046 Quarterly Grab E Benzo(a)anthracene 0.003 0.003 Quarterly Grab E Benzo(a)pyrene 0.003 0.003 Quarterly Grab E 3,4-Benzofluoranthene 0.003 0.003 Quarterly Grab E Benzo(k)fluoranthene 0.003 0.003 Quarterly Grab E Chrysene 0.003 0.003 Quarterly Grab E Acenaphthylene 0.003 0.003 Quarterly Grab E Anthracene 0.003 0.003 Quarterly Grab E Fluorene 0.003 0.003 Quarterly Grab E Phenanthrene 0.003 0.003 Quarterly Grab E Pyrene 0.003 0.003 Quarterly Grab E Tetrachloroethylene 0.089 0.039 Quarterly Grab E Toluene 0.193 0.063 Quarterly Grab E Trichloroethylene 0.131 0.051 Quarterly Grab E Vinyl Chloride 0.222 0.222 Quarterly Grab E Total Chromium 5.154 2.685 Quarterly Grab E Total Copper 8.175 1.016 Quarterly Grab E Total Cyanide 0.515 0.515 Quarterly Grab E Total Lead 1.669 0.774 - Quarterly Grab E Total Nickel 2.779 2.779 Quarterly Grab E Total Zinc 6.313 2.540 Quarterly Grab E Total phenolic compounds shall not exceed 0.111 lb/day. *Sample Location: E-Effluent P A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NCO004952 During the period beginning on June 1, 1994 and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characterlstic. Flow BOD, 5 Day, 20 °C TSS Fecal Coliform (geometric mean) Oil and Grease Total Nitrogen (NO2+NO3+TKN) Total Phosphorus Chronic Toxicity" Pollutant Analysis*** Discharge Llmltatlona Units (specify Mon. Ay9L_ Daly Max Mon. Avg 12811Y Max. 0.80 MGD 85.8 212.2 152.8 395.0 200.0 /100 ml 400.0 /100 ml Monitoring Requlrementa Measurement Samole *Sample Frequency Type Location Continuous Recorder E Daily Composite E Daily Composite E Weekly Grab E Quarterly Grab E Semi-annually Composite E Semi-annually Composite E Quarterly Composite E Annually E *Sample locations: E - Effluent, I - Influent ** Chronic Toxicity (Ceriodaphnia) P/F at 6.5%; March, June, September, and December, See Part III, Condition D. *** See Part III, Condition E. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final - Page Two Permit No. NC0004952 The effluent pH of the wastewater is defined and limited at a point between the final clarifiers and final polishing pond, such a point being after the combination of all potential influents to polishing pond, shall not be less than 6.0 Standard Units nor greater than 9.0 Standard Units. If the pH of the effluents from the polishing ponds exceed 9.0, there will be no effluent violation if the wastewater from the final clarifier has met the required pH limits during the thirty (30) days preceding the measurement of the pH above 9.0 of the effluent from the polishing ponds. The pH of the wastewater from the clarifiers and the pH of the effluent from the polishing ponds (final discharge) will be monitored by continuous recorder. Upstream and downstream monitoring shall be conducted on any day the pH of the effluent from the final polishing -pond is outside the 6-9 standard unit range. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL NC0004952 During the period beginning on May 31, 1994 and lasting until expiration, the Permittee is authorized to discharge from outfall serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Daily Max. Monthly Avg. Measurement Sample *Sample lbs/day lbs/day ' Frequency Type Location Acenaphthene 0.003 0.003 Quarterly Grab E Acrylonitrile 0.069 0.069 Quarterly Grab E Benzene 0.132 0.089 Quarterly Grab E Carbon Tetrachloride 0..092 0.044 Quarterly Grab. E Chlorobenzene 0.068 0.036 Quarterly Grab E 1,2,4-Trichlorobenzene 0.339 0.164 Quarterly Grab E Hexachlorobenzene 0.001 0.001 Quarterly Grab E 1,2-Dichloroethane 0.447 0.122 _ Quarterly Grab E 1,1,1-Trichloroethane 0.131 0.051 Quarterly Grab E Hexachloroethane 0.131 0.051 Quarterly Grab E 1,1-Dichloroethane 0.143 0.053 Quarterly Grab E 1,1,2-Trichloroethane 0.131 0.051 Quarterly Grab E Chloroethane 0.648 0.252 Quarterly Grab E Chloroform ' 0.111 0.051 Quarterly Grab E 2-Chlorophenol 0.011 0.011 Quarterly Grab E 1,2-Dichlorobenzene 0.394 0.186 Quarterly Grab E 1,3-Dichlorobenzene 0.106 0.075 Quarterly Grab E 1,4-Dichlorobenzene 0.068 0.036 Quarterly Grab E 1,1-Dichloroethylene 0.060 0.039 Quarterly Grab E 1,2-trans-Dichloroethylene 0.131 0.051 Quarterly Grab E 2,4-Dichlorophenol 0.010 0.010 Quarterly Grab E 1,2-Dichloropropane 0.556 0.370 Quarterly Grab E 1,3-Dichloropropylene 0.106 0.070 Quarterly Grab E 2,4-Dimethylphenol 0.087 0.044 Quarterly Grab E 2,4-Dinitrotoluene 0.129 0.129 Quarterly Grab E 2,6-Dinitrotoluene 1.550' 0.617 Quarterly Grab E Ethylbenzene 0.261 0.077 Quarterly Grab E Flu oranthene 0.164 0.060 Quarterly Grab E Bis(2-Chloroisopropyl)ether 1.831 0.728 Quarterly Grab E Methylene Chloride 0.215 0.097 Quarterly Grab E Methyl Chloride 0.460 0.208 Quarterly Grab E Hexachlorobutadiene 0.119 0.048 Quarterly Grab E Naphthalene 0.003 0.003 Quarterly Grab E Nitrobenzene 0.164 0.065 Quarterly Grab E 2-Nitrop4enol - 0.167 0.099 Quarterly Grab E 4-Nitrophenol 0.300 0.174 Quarterly Grab E 2,4-Dinitrophenol 0.297 0.172 Quarterly Grab E 4,6-Dinitro-o-cresol 0.670 ' 0.189 Quarterly Grab E Phenol 0.063 0.036 Quarterly Grab E (Continued) Effluent Characteristics Mon. Avg. Daily Max. Measurement Sample *Sample lbs/day. lbs/day Frequency Type Location Bis(2-ethylhexyl)phthalate 0.675 0.249 Quarterly Grab E Di-n-butyl- phthalate 0.138 0.065 Quarterly Grab E Diethyl phthalate 0.491 0.196 Quarterly Grab E Dimethyl phthalate 0.114 0.046 Quarterly Grab E Benzo(a)anthracene 0.003 0.003 Quarterly Grab E Benzo(a)pyrene 0.003 0.003 Quarterly Grab E 3,4-Benzofluoranthene 0.003 0.003 Quarterly Grab E Benzo(k)fluoranthene 0.003 0.003 Quarterly Grab E Chrysene 0.003 0.003 Quarterly Grab E Acenaphthylene 0.003 0.003 Quarterly Grab E Anthracene 0.003 0.003 Quarterly Grab E Fluorene 0.003 0.003 Quarterly Grab E Phenanthrene 0.003 0.003 Quarterly Grab E Pyrene 0.003 0.003 Quarterly Grab E Tetrachloroethylene 0.089 0.039 Quarterly Grab E Toluene 0.193 0.063 Quarterly Grab E Trichloroethylene 0.131 0.051 Quarterly Grab E Vinyl Chloride 0.222 0.222 Quarterly Grab E Total Chromium 5.154 2.685 Quarterly Grab E Total Copper 8.175 1.016 Quarterly Grab E Total Cyanide 0.515 0.515 Quarterly Grab E Total Lead 1.669 0.774 Quarterly Grab E Total Nickel 2.779 2.779 Quarterly Grab E Total Zinc 6.313 2.540 Quarterly Grab E Total phenolic compounds shall not exceed 0.111 lb/day. *Sample Location: E-Effluent A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004952 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 002. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristic. Discharge Limltation: Monitoring Reaulrements Lbs/day Units (specify Measurement Samole *Sample ` Mon. Avg. Rally Max Mon. Avg Rally Max. Frequency Type Location Flow Weekly Instantaneous E Temperature ` ' ' Weekly Grab E Total Residual Chlorine' Weekly Grab E THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE TREATMENT SYSTEM EXCEPT AS PRE -APPROVED ADDITIVES TO BIOCIDAL COMPOUNDS. c *Sample Locations: E - Effluent **The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8° C and in no case cause the ambient water temperature to exceed 290 C. ***Monitoring requirements only apply if chlorine is added to the cooling water. The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See Part III of this Permit). The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored weekly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. Part I Permit No. NC0004952 B. Schedule of Comvlian 1. The permittee shall comply with Final Effluent Limitations specified for discharges in accordance with the following schedule: Begin construction ( contractor'on site and authorization to proceed executed ) on or before . . . . . . . . . . . . October 31,1992 Complete construction ( all treatment units in place and in operation ) on or before . . . . . . . . . . . . . . . . . . December 31,1993 Achieve compliance with final limitations on or before . . . . . . . . . . . . . . . . . May 31,1994 '2) Other significant levels of synthetic organic chemicals must be identified and approximately quantified. For the purpose of implementing this requirement, the largest 10 GC/MS peaks in the purgeable, base/neutral extractable, and acid extractable fractions (or fewer than 10, if less than 10 unidentified peaks occur) for chemicals other than ,those specified on the APA Requirement Reporting Form A should be identified and approximately quantified as stated in the APAM Reporting Form A instructions. This part (item 2) of the APAM requirement is to be referred to as the "10 significant peaks rule". F. Biocide Condition The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include completion of Biocide Worksheet Form 101 and a map locating the discharge point and receiving stream. Concentrations of chromium, copper, or zinc added to biocides shall not exceed applicable water quality standards or action levels in the receiving stream, as determined by calculations from the biocide worksheet Form 101 with Supplemental Metals Analysis worksheet. G. Disposal Alternatives The Permittee shall continually evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives., If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations, or laws, the permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and a plan of action within sixty (60) days of notification by the Division. H. During quarterly periods when the groundwater remediation wastewaters are discharged to Hoechst Celanese's wastewater treatment facility, copies of quarterly groundwater reports submitted to EPA are to be attached to the appropriate monthly self -monitoring report submitted in fulfillment of reporting requirements contained in this permit. Stat=u-of North Carolina Department of Environment,. Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary 000 A. Preston Howard, Jr., P.E., Director t��, J (�, �g� V ADM . t October 1, 1993 Mr. L. D. CONNE V1 02,17 C0 7,19 3: HOECHST CELANESE CORP. P. O. BOX 87 91718100 OF F fir( ?i,;;,Fy�nL p P! 6f iEkJ� SHELBY, NC 28150��{Eds'?lg Subject: Application No. NCO004952 SHELBY PLANT Cleveland County Dear Mr. CONNER: The Division's Permits and Engineering Unit acknowledges receipt of your permit application and supporting materials received on September 27, 1993. This application has been assigned the number shown above. Please refer to this number when making inquiries on this project. Your project has been assigned to Randy Kepler for a detailed engineering review. A technical acknowledgement will be forthcoming. If this acknowledgement is not received within thirty (30) days, please contact the engineer listed above. Be aware that the Division's regional office, copied below, must provide recommendations from the Regional Supervisor for this project prior to final action by the Division. I am, by copy of this letter, requesting that our Regional Office Supervisor prepare a staff report and recommentations regarding this discharge. If you have any questions regarding this application, please contact the review person listed above. ►e o�© na, - � - � ono . � Sincerely, oleen H. Sullins, P.E. Supervisor, Permits and Engineering Unit Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 An Equal Opportunity Affirmative -Action Employer N . C . DEPT . OF NATURAL RESOURCES AND COMMUNITY DEV . ENVIRONMENTAL MANAGEMENT COMMISSION NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER STANDARD FORM C — MANUFACTURING AND COMMEf QKL SECTION I. APPLICANT AND FACILITY DESCRIPTION Uw/eaa othOIrwi" specified on this forth alf Itenfa are to be COW40* O.. If ah Imam It Slot apilikable indbotO TIA.' AOOITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION 800%LET AS ff4V4MrE0. 1t&rAA TO BOOKLET BEFORE FILLING OLFT THESE'ITEMS. PAMW Print or Typo I. LoW Matwa of ASPlieant 1e1 Hoechst Celanese Corp. - Shelby Plant Innis instructions) t. s oWas Address of AtsNleant lees Instructions) Number l Street P. O. BOX 87 La a 15W— -C. OF 11''A' ^y.S� y� L� L7�t C:^ �s : t• s 4 T Shelby City •as North Carolina oC 7 M =- State gfla 28150 y M. Carpenter SIG,6{�{R�f{ytrll�EilTalnail`.s' F7, t, fad:. zro cos. S. APPlkont's Authoitaed Agent fade instructions) Nana and Title leas )firs Hoechst Celanese Environmental Engineer P . 0. BOX 87 -� Nuf fbei i Street Address ion Shelby' - City less North Carolina State ION 28150 Zip code 1e3e Telephont 1*11 704 482-24T1 ext. 4195 A. Previous APPllestion Area Number Code If a previous aDplication for a National or Federal discharge Per. _ mlt has ~ made, give the data of application. Use numeric n,� 30 SLL 31 designation for date. .104 YR MO DAY I certify that 1 am familiar with the Information Contalnad In this ObelieatlOn and that to the best Of my kneerledge and belief such Information Y true, COmpleta, and accurate. _L. D. Conner Mill EHS/Manufacturing Manager Printed Name of ►arson Signing Title 93 09 aL YA MO DAY � TMef S"ture6 Applicant or Authorlssd Agent pats APNIgtlon finked North Carolina General. Statute 143-215.6(b)(2) provides that: Any person vho knmgngly makes any false statement representEtion, or certification in any application, record, report, plan or other document files or required to_be maintained trader Article 21 or regulations of the Emvirc=ental lv=agement Cm ission implementing that Article, or vbo falsifies, tampers with or knowly renders inaccurate any .recording or monitoring device or method required to be operated cr maintained lader Article 21 or regulations of the Eavirotment&I Management Commis; :L=lementing that Article, shrill be guiltT of a misdemeanor banishable by a fine not to excee, S10,000, or by imprisonment not to exceed six months, or by both. US r.S.C. Section 1001 prey a punishaent by a fine of not Acre than $10,000 or imprisomoent net more than 5 years, br bot! for a sin;lzr, cffer.se,) FwM v1AativttY Ilea InRructlont) Ghretns nante, ownershlo. and physical Mention of the sent or o"M operating facility wnafs dls- chafp(f) Goa or will occur. - ftierM Ownenhlp (public. Private or loth TUNIC and Ffivate) Cheerk Mock If Federal Facility aM give GSA Inventory Control huw4 r Location •tfeat & N11n+Dar City, county S. ltetrre of steam- State the nature of Me "ineft conducted at the pant or oomatlno facility. 7. P Mtlty lnfilca water (sea Instruc• two, I NWiate water Intake votume per day by sources. Estimate seers•- volume per day In thousand "Nana per day. Mtwftjpal of "at* water System Surface water Groundwater Otner. Total Item 7 If there Is Intake water from 4 wer; specify me source. S. Palatally water Use Estimate av-- p volume ow day In thousand •Mean per day for the follo-ins typal of water Wawa at the fwmty. Janie 1 Movctions) (eancon.tact coon ns water iMler feed water Proem water (Irrcludlns contact coollfq water) swoury water other Total Item i *If "WeOre slacna►ps to 'otw . s"actfy. 11 Mere is 'Sanitary' water use, vivo the numbar of p000ie served. Me Nis toil 1.7f lee seal lose FOR AGENCY USE 1 Hoechst Celanese - Shelby Plant, Polyester resin & Fiber manufacturina - Wastewater Treatment Plant, Latitude: 0350- 12'-25" Longitude: 0811- 31'- 35", HHighway 198, Earl, North Carolina p PUB TlI IR v O Nor p FED Highway 198 South Ear Cleveland County North Carolina Manufartnrar of Pnlvester Resins. with Re-Drocessinq I-34MI]ORMOMTOMM TIMMIT, AGENCY USE NN A—r— ntouaaM p"M per day, 1 + 180 thou•an0 plkM Par day 90 thowaen0 OM6-.. "Y N A tho„GWW plbm per uY 1270 thouaaM "Mons per "Y 360 Mow"" pMom Per day 125 thousand eM1Mr w day 535 tnwra•M pa"fts pair to 105 tf► OMW 906@M tsar say 175 V«�""M per an 1270 "feum" "posh per say 90,009 GPD Groundwater Treatment System Plus 55,000 GPD Treatment Clarifier Blowdown 1350 "g,,r000 GPD_Extraction Wells-Polymet Facility I-2 Mrlilv FOR AGENCY Us[ 1. AM Fadllty Disekarges and other Loom; Mmmisor and 01119Mrpo Isae Instructions) VefurM Specify the number Of discharge points ono the eft ima Of water discharged or Average lost from the facility according to the Catoporles bMow. Estimate. Number of Total Volume Used average volume per day In Ile"Und owner" Or Dlscnarged. gailore per day. Nolnts Thousand Gal/Day 2 001=548 002=300 Total 848 Surface water fwa) •*�_ N A Discharge with surface water of waste Sanitery weelawater transport NMI N A t water Plant Above) system , 2* Drainage of a rox. 125 Storm avatar transport eyttam iMirl PP acres/each It nil ttp.m N A ComWerd son dry a N A water transport system 11N1 /Mtn Surface /mpoundment with no 1a1 M N A low*- l N Drainage Ditch Nnwnt N A N A lht".0und percolation 1EM1 1Mfs N A. N A Well Injection fe"I •o N. A N A Wang acceptance firm 1fH111 NPM 2 402 Evaporation leM f $111(g 1 20 Consumption 1NJ1 1Ni� N A N A other, ,f�1tt1 lave, Facility discharge and volume 1 270 Total Item 2. -if there are discha►gas to *other,' N A umilly. 1Mrn1 1 d. fserfeMts. Licenses and AMlleatlont Ust all existing, pending pr denied permits, licenses and applications related to discharpas from this facility (tie Instructions). Issuing A"nCy For Agency Use Type of permit or LiconN NPgES IO Number 'Dale- I Filed YR/MO/DA Date Issued YR/MO/DA Date Denlod YR/MO/DA Expiration Date YR/MO/DA lei (bl fcl till 1 tell R) IIRi IN NCDEM NPDES II NCD0004952 80 0 i 1 I. Maps and Drawing+ Attach all required maps and drawings to the back of this appi"tion.t»e b+ttructlons) 12. AdMitlenal Information iu Item Number Information 108e 1. Groundwater extraction/Treatment EPA supervised clean-up activity at the site. Contamination is resultant for burying rocess residues from ethylene glycol re. covery unit- See Attached letter to Mr. Reid for details of operation. �_� fnntaminaterl hrnnndwnter frnm (4) Extraction Wells adiacent to to Polvmer Facility. r See Attached. HOECHST CELANESE - SHELBY PLANT WATER SALA;;NCE DIAGRAM AVERAGE FLOWS Water Raw Water Intake Treatment From.Buffa oe ree System a 1,130,000 GPD o LOSS c� o a CD oo c 0 D o o 0 0 0 0 0 o11, o N . C) O� 0 r- o � d � Boiler ^ IM pin Finish Water make- r Process ake-up Clarifier up/ Blow- Water down a Blow -down -- o ' 440,000 GPD 360,000GPD o • o N Ground- water a C:) CD Contact Cooling (A o Treatment o oCD o Process Cooling Tower Make-up/ J o " Consumed System o Water Slowdown `�' in o Product 90,000 GPD o Ln 120,000 GPD- j 300,000,GPD I Polymer Facility' Extraction Wells Discharge 002 (4) 30,000 GPD 547,500 GPD* *(For Wet Weather Flow 600.,000 to- 750,000GPD) Discharge 001 Dry Weather 140,000 GPD 75,000 GPD 547,500 Jastewater Storm treatment Wet weather Water 'lant Collection Flow System 1501000GPD Potable Water cil 0- CD 0 0 0 0 r Stor,.mwater run=off from approximately 250 acres. Stormwater run-off from approximately ?50 ar.rPS n- RF-SOURcEs Aj5 D FEB 2 6 1993 1Qi9lSION Of ENVIRRBURUL n4' '. (;, I&OOREsVILLE REGIONAL OfFIGI State of North Carolina Department of Environment, Health, and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27604 James B. Hunt, Jr.. Governor Jonathan B. Howes, Secretary Mr. Terry Atkins Hoechst Celanese Corporation P.O. Box 87 Shelby, NC 28151-0087 Dear Mr. Atkins: February 19, 1993 Subject: Draft NPDES Comments/Shelby Plant NPDES Permit No. NC0004952 Cleveland County This office is in receipt of your letter dated November 23, 1992 regarding comments on the NPDES draft permit. The Division of Environmental Management (DEM) appreciates your review and comments and offers the following responses to your requests. The responses will be in the same order as in the November 3 letter. 1. As you stated, the headers for "Daily max." and "Monthly Avg." were reversed and have been changed. 2. Due to the timing of the permit, the request for the effective date after January 1, 1993 is no longer valid. 3. As stated on the Effluent Limitations page for outfall 002 under the triple asterisks monitoring requirements only apply if chlorine is added to the cooling water. If no chlorine is added then no monitoring is required. 4. As was discussed during the phone conversation between Randy Kepler from DEM and Terry Atkins from Hoechst Celanese, the request for pH samples by continuous recorder was withdrawn by Mr. Atkins due to the need for grab samples by Hoechst Celanese. However, in the future if Hoechst Celanese decides to continuously monitor pH, the Division is amenable to modifying the permit to reflect continuous recording. 5. The statement has been changed to the requested format reading "If the pH of the effluents from the polishing ponds exceed 9.0, there will be no effluent violation if the wastewater from the final clarifier has not exceeded 9.0 SU during the thirty (30) days preceding the measurements of the pH above 9.0 of the effluent from the polishing ponds" Regional Offices Asheville Fayetteville Mooresville Raleigh Washington Wilmington Winston-Salem 704/251-6208 9191486-1541 704/663-1699 .919/571-4700 919/946-6481 9191395-3900 919/896-7007 Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer Page 2 February 19, 1993 Mr. Atkins 6. The request for weekly monitoring of pH on the Effluent Limitations -Page 2 has been agreed upon and changed accordingly. 7. Per a phone conversation between Randy Kepler of DEM and Terry Atkins of Hoechst Celanese the compliance schedule will read as follows: - Begin Construction (Contractor on site and authorization to proceed executed) September 1. 1993 - Complete construction ( all treatment units in place and in operation) on or before October 1, 1994 - Achieve compliance with final limitations on or before October 1, 1994 S. On the pages of Effluent Limitations and Monitoring requests lists of OCPSF parameters, the request for composite samples has been partially accepted: All the parameters have been changed to composite samples except the volatile organic compounds which need to be collected as grab samples. In accordance with approved DEM and EPA procedures, grab samples are required to ensure accurate measurement of these compounds. These compounds can be easily volitalized during sample collection and compositing therefore, not providing an accurate assessment of the concentration In the effluent. Also requested is a definition of total phenolic compounds as it pertains to this permit. The total phenolic compound list Is 2-Chlorophenol, 2,4- Dichlorophenol, 2,4-Dimethylphenol, 2-Nitrophenol, 4-Nitrophenol, 2,4-Dinitrophenol, Phenol. The concerns with these parameters are the toxicity, odor and taste problems that occur with there presence. Either EPA Test Method 604 or EPA Test Method 625 will be acceptable in testing of these parameters. 9. Part II of the Draft NPDES permit section regarding Test Procedures references the necessary regulations to provide approval to the requested specific EPA Methods. This section references 40 CFR 136 which defines both EPA Method 624 and 625 as appropriated analytical procedures. The mention of these methods in Part II of the NPDES permit is not necessary. As requested EPA Method 624 and 625 are acceptable for testing for the NPDES permit monitoring requirements. 10. Attached are the requested forms MR 1, MR 1.1, MR 2, MR 3, AT-1 and the Annual Pollutant Analysis Monitoring( APAM) Reporting Form A. The list requested for each analytical fraction is included in the APAM. The acceptable EPA Methods for these parameters are stated in 40 CFR 136 and each test has different methods for testing. A discussion with a Laboratory to determine which procedures they are certified by the state to conduct will need to be done. For booklets of the MR forms, you may contact Tam! Andrews at 919 733-5083. In accordance with your application for discharge permit received on September 5, 1989 we are forwarding herewith the subject state - NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. Page 3 February 19, 1993 Mr. Atkins If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 1508 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611 -7447. Unless such demand is made, this decision shall be final and binding. Please take notice this permit is not transferable: Part 11, B.2. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions, please contact Mr. Randy Kepler at telephone number 919l733- 5083. Sincerely, Orlglna0 Signed By DOWIld safrit for A. Preston Howard, Jr., P.E., Acting Director Division of Environmental Management cc. Mr. Jim Patrick, EPA q1� oor�e su�lle�R�`gional�0ff� Permits and Engineering Unit Central Files Permit No. NC0004952 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT TO DISCHARGE WASTEWATER UNDER THE In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Hoechst Celanese Corporation is hereby authorized to discharge wastewater from a facility located at Shelby Plant on NC Highway 198 south of Shelby Cleveland County to receiving waters designated as Buffalo Creek in the Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective Apr11,1, 1993 This permit and the authorization to discharge shall expire at midnight on December 31,1997 Signed this day February 19, 1993 Original Sigma-gy Donald Safes for A. Preston Howard, Jr., Acting Director Division of Environmental Management By Authority of the Environmental Management Commission �� J..C,.i ,. Permit No. NC0004952 SUPPLEMENT TO PERMIT COVER SHEET Hoechst Celanese Corporation is hereby authorized to: 1. Continue to operate the existing activated sludge treatment facility (outfall 001), and continue to discharge cooling water (outfall 002) from a facility located at Shelby Plant, on NC Highway 198, south of Shelby, Cleveland County (See Part III of this Permit), and 2. Discharge from said treatment works at the location specified on the attached map into Buffalo Creek which is classified Class C waters in the Broad River Basin. i I107 ` 3897 187 • r ���` , , 1 0. 36 ndustila!-Waste `ubstation._,' ^' `F Ponds\" New Ho/.._ -•�`i•. _�) =�';: .� '' -'/ %''-. l l 22014 `, j— _U ; [ e ;1i,� ' •l Fairy' 1;�\���' �� �•��_ _;�-��\ \ �,' l� {.li` _ "� •�� 1 �'\ ' 22 X/-- 3394 go-. � � .� - � — •C � .- , qc�-, ' �• �\ _' i \ 11 r✓'��� p. \ `\\ \ �. — o'�StaWZ tl `A, 3893 771 Ir Co~- •� / 1. ✓ .I <�1/L��l •lei I .` �.,;`' ���J-•/`P/ '� ...v' - C\ �'�.• �"� \ `�� �r Qli' �-�� __ :��/tee-x•��ra ��.• t T.a S a �,. �\ ( �• 70G /��'�� ` '� /� is N -Rbo X r Al / rri /f I((/ - ( l A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Interim Permit No. NC0004952 During the period beginning on the effective date of the permit and lasting until September 30,1994, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characterlstle. Flow BOD, 5 Day, 20 °C TSS Fecal Coliform (geometric mean) Oil and Grease Total Nitrogen (NO2+NO3+TKN) Total Phosphorus Chronic Toxicity — Pollutant Analysis*** Discharge Limitatloni Units (specify Mon. Avg Dally Max Mon. Avg. Daily Max. 0.80 MGD 275.0 530.0 520.0 975.0 * Sample locations: E - Effluent, I - Influent 200.0 mg/I 400.0 mg/I Monitoring Requlrementi Measurement Sample 'Semple Frequency Typ• Location Continuous Recorder E Daily Composite E Daily Composite E Weekly Grab E Quarterly Grab E Semi-annually Composite E Semi-annually Composite E Quarterly Composite E Annually E ** Chronic Toxicity (Ceriodaphnia) P/F at 6.5%; March, June, September and December,' See Part III, Condition E. *** See Part III, Condition F. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. 0. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Interim - Page Two Permit No. NC0004952 The effluent pH of the wastewater is defined and limited at a point between the final clarifiers and final polishing pond, such a point being after the combination of all potential influents to polishing pond, and shall not be less than 6.0 Standard Units nor greater than 9.0 Standard Units. If the pH of the effluents from the polishing ponds exceeds 9.0, there will be no effluent violation if the wastewater from the final clarifier has not exceeded 9.0 SU during the thirty (30) days preceding the measurements of the pH above 9.0 of the effluent from the polishing ponds. The pH of the wastewater from the clarifiers and the pH of the effluent from the polishing ponds (final discharge) will be monitored by continuous recorder. Upstream and downstream monitoring shall be conducted weekly in any week the pH of the effluent from the final polishing pond is outside the 6-9 standard unit range. EFFLUENT LIK1TATIONS AND MONITORING REQUIREMENTS INTERIM NC0004952 During the period beginning on the effective date of the permit and lasting until September 30, 1994, the Permittee is authorized to discharge from outfall serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Daily Max. Monthly Avg. Measurement Sample *Sample lbs/day . lbs/day -Frequency Type Location Acenaphthene 0.003 0.003 Quarterly Composite E Acrylonitrile 0.069 0.069 Quarterly Grab E Benzene 0.132 0.089 Quarterly Grab E Carbon Tetrachloride 0..092 0.044 Quarterly Grab E Chlorobenzene 0.068 0.036 Quarterly Grab E 1,2,4-Trichlorobenzene 0.339 0.164 Quarterly Composite E Hexachlorobenzene 0.001 0.001 Quarterly Composite E 1,2-Dichloroethane 0.447 0.122 Quarterly Grab E 1,1,1-Trichloroethane 0.131 0.051 Quarterly Grab E Hexachloroethane 0.131 0.051 Quarterly Composite E 1,1-Dichloroethane 0.143 0.053 Quarterly Grab E 1,1,2-Trichloroethane 0.131 0.051 Quarterly Grab E Chloroethane 0.648 0.252 Quarterly Grab E Chloroform 0.111 0.051 Quarterly Grab E 2-Chlorophenol 0.011 0.011 Quarterly Composite E 1,2-Dichlorobenzene 0.394 0.186 Quarterly Composite E 1,3-Dichlorobenzene 0.106 0.075 Quarterly Composite E 1,4-Dichlorobenzene 0.068 0.036 Quarterly Composite E 1,1-Dichloroethylene 0.060 0.039 Quarterly Composite E 1,2-trans-Dichloroethylene 0.131 0.051 Quarterly Composite E 2,4-Dichlorophenol 0.010 0.010 Quarterly Composite E 1,2-Dichloropropane 0.556 0.370 Quarterly Grab E 1,3-Dichloropropylene 0.106 0.070 Quarterly Composite E 2,4-Dimethylphenol 0.087 0.044 Quarterly Composite E 2,4-Dinitrotoluene 0.129 0.129 Quarterly Composite E 2,6-Dinitrotoluene 1.550 0.617 Quarterly Composite E Ethylbenzene 0.261 0.077 Quarterly Grab E Fluoranthene 0.164 0.060 Quarterly Composite E Bis(2-Chloroisopropyl)ether 1.831 0.728 Quarterly Grab E Methylene Chloride 0.215 0.097 Quarterly Grab E Methyl Chloride 0.460 0.208 Quarterly Composite E Hexachlorobutadiene 0.119 0.048 Quarterly Composite E Naphthalene 0.003 0.003. Quarterly Composite E Nitrobenzene 0.164 0.065. Quarterly Composite E 2-Nitrophenol 0.167 0.099 Quarterly Composite E 4-Nitrophenol 0.300 0.174 Quarterly Composite E 2,4-Dinitrophenol 0.297 0.172 Quarterly Composite E 4,6-Dinitro-o-cresol 0.670 0.189 Quarterly Composite E Phenol 0.063 0.036 Quarterly - Grab E (Continued) Effluent Characteristics Mon. Avg.. Daily Max.' Measurement Sample *Sample lbs/day. . lbs/day Frequency Type Location Bis(2-ethylhexyl)phthalate 0.675 0.249 Quarterly Composite E Di-n-butyl phthalate 0.138 0.065 Quarterly Composite E Diethyl phthalate 0.491 0.196 Quarterly Composite E Dimethyl phthalate 0.114 0.046 Quarterly Composite E Benzo(a)anthracene 0.003 0.003 Quarterly Composite E Benzo(a)pyrene 0.003 0.003 Quarterly Composite E 3,4-Benzofluoranthene 0.003 0.003 Quarterly Composite E Benzo(k)fluoranthene 0.003 0.003 Quarterly Composite E Chrysene 0.003 0.003. Quarterly Composite E Acenaphthylene 0.003 0.003 Quarterly Composite E Anthracene 0.003 0.003 Quarterly Composite E Fluorene 0.003 0.003 Quarterly Composite E Phenanthrene 0.003 0.003 Quarterly Composite E Pyrene 0.003 0.003 Quarterly Composite E Tetrachloroethylene 0.089 0.039 Quarterly Composite E Toluene 0.193 0.063 Quarterly Grab E Trichloroethylene 0.131 0.051 Quarterly Grab E Vinyl Chloride 0.222 0.222 Quarterly Grab E Total Chromium 5.154 . 2.685 Quarterly Composite E Total Copper 8.175 1.016 Quarterly Composite E Total Cyanide 0.515 0.515 Quarterly Composite E Total Lead 1.669 0.774 Quarterly Composite E Total Nickel 2.779 2.779 Quarterly Composite E Total Zinc 6.313 2.540 Quarterly Composite E Total phenolic compounds shall not exceed 0.344 lb/day *Sample Location: E-Effluent , A. ( ). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004952 During the period beginning on October 1,1994 and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Cho racterlstic. Flow BOD, 5 Day, 20 °C TSS Fecal Coliform (geometric mean) Oil and Grease Total Nitrogen (NO2+NO3+TKN) Total Phosphorus Chronic Toxicity" Pollutant Analysis*** D13char9e Llmltatloni Lbsldav Units (specify Mon. Avg, Dally Me Y Mon. Ava Dally Max. 0.80 &W 85.8 212.2 152.8 395.0 *Sample locations: E - Effluent, I - Influent 200.0 /100 ml 400.0 /100 ml Monitoring Renulrementa Measurement Sample •Samal• Frequency IX" Locatlon Continuous Recorder E Daily Composite E Daily Composite E Weekly Grab E Quarterly Grab E Semi-annually Composite E Semi-annually Composite E Quarterly Composite E Annually E ** Chronic Toxicity (Ceriodaphnia) P/F at 6.5%; March, June, September, and December, See Part III, Condition E. *** See Part III, Condition F. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. f A. 0. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final - Page Two Permit No. NC0004952 j The effluent pH of the wastewater is defined and limited at a point between the final clarifiers and final polishing pond, such a point being after the combination of all potential influents to polishing pond, and shall not be less than 6.0 Standard Units nor greater than 9.0 Standard Units. If the pH of the effluents from the polishing ponds exceeds 9.0, there will be no effluent violation if the wastewater from the final clarifier has not exceeded 9.0 SU during the thirty (30) days preceding the measurements of the pH above 9.0 of the effluent from the polishing ponds. The pH of the wastewater from the clarifiers and the pH of the effluent from the polishing ponds (final discharge) will be monitored by continuous recorder. Upstream and downstream monitoring shall be conducted weekly in any week the pH of the effluent from the final polishing pond is outside the 6-9 standard unit range. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL NC0004952 During the period beginning on October 1, 1994 and lasting until expiration, the permittee is authorized to discharge from outfall serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Daily Max. Monthly Avg. Measurement Frequency Sample *Sample Type Location Acenaphthene 0.003 0.003 'Quarterly Composite E Acrylonitrile 0.069 0.069 Quarterly Grab E Benzene 0.132 0.089 Quarterly Grab E Carbon Tetrachloride 0..092 0.044 Quarterly Grab E Chlorobenzene 0.068 0.036 Quarterly Grab E 1,2,4-Trichlorobenzene 0.339 0.164 Quarterly Composite E Hexachlorobenzene 0.001 0.001 Quarterly Composite E 1,2-Dichloroethane 0.447 0.122 Quarterly Grab E 1,1,1-Trichloroethane 0.131 0.051 Quarterly Grab E Hexachloroethane 0.131 0.051 Quarterly Composite E 1,1-Dichloroethane 0.143 0.053 Quarterly Grab E 1,1,2-Trichloroethane 0.131 0.051 Quarterly Grab E Chloroethane 0.648 0.252 Quarterly Grab E Chloroform 0.111 0.051 Quarterly Grab E 2-Chlorophenol 0.011 0.011 Quarterly Composite E 1,2-Dichlorobenzene 0.394 0.186 Quarterly Composite E 1,3-Dichlorobenzene 0.106 0.075 Quarterly Composite E 1,4-Dichlorobenzene 0.068 0.036 Quarterly Composite E 1,1-Dichloroethylene 0.060 0.039 Quarterly Composite E 1,2-trans-Dichloroethylene 0.131 0.051 Quarterly Composite E 2,4-Dichlorophenol 0.010 0.010 Quarterly Composite E 1,2-Dichloropropane 0.556 0.370 Quarterly Grab E 1,3-Dichloropropylene 0.106 0.070 Quarterly Composite E 2,4-Dimethylphenol 0.087 0.044 Quarterly Composite E 2,4-Dinitrotoluene 0.129 0.129 Quarterly Composite E 2,6-Dinitrot6luene 1.550 0.617 Quarterly Composite E Ethylbenzene 0.261 0.077 Quarterly Grab E Fluoranthene 0.164 0.060 Quarterly Composite E Bis(2-Chloroisopropyl)ether 1.831 0.728 Quarterly Grab E Methylene Chloride 0.215 0.097 Quarterly Grab E Methyl Chloride 0.460 0.208 Quarterly Composite E Hexachlorobutadiene 0.119 0.048 Quarterly Composite E Naphthalene 0.003 0.003 Quarterly Composite E Nitrobenzene 0.164 0.065 Quarterly Composite E 2-Nitrophenol 0.167 0.099 Quarterly Composite E 4-Nitrophenol 0.300 0.174 Quarterly Composite E 2,4-Dinitrophenol 0.297 0.172 Quarterly Composite E 4,6-Dinitro-o-cresol 0.670 0.189 Quarterly Composite E Phenol 0.063 0.036 Quarterly - Grab E (Continued) Effluent Characteristics Bis(2-ethylhexyl)phthalate Di-n-butyl phthalate Diethyl phthalate Dimethyl phthalate Benzo(a)anthracene Benzo(a)pymne 3,4-Benzofluoranthene Benzo(k)fluoranthene Chrysene Acenaphthylene Anthracene Fluorene Phenand=ne Pyrene Tetrachloroethylene Toluene Trichloroethylene Vinyl Chloride Total Chromium Total Copper Total Cyanide Total Lead Total Nickel Total Zinc Mon. Avg. Daily Max. Measurement Sample *Sample lbs/day - lbs/day Frequency Type Location 0.675 0.138 0.491 0.114 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.089 0.193 0.131 0.222 5.154 8.175 0.515 1.669 2.770 6.313 0.249 0.065 0.196 0.046 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.039. 0.063 0.051 0.222 2.685 1.016 0.515 0.774 2.779 2.540 Total phenolic compounds shall not exceed 0.344 lb/day. *Sample Location: E-Effluent Quarterly Quarterly Composite Composite Composite Composite Composite Composite Composite Composite Composite Composite Composite Composite Composite Composite Composite Grab Grab Grab Composite Composite Composite Composite Composite Composite E E E E E E E E E E E E E E E E E E E E E E E A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004952 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 002. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristic. Discharge Umitatloni bs/da Units (specify Mon. Avg. Daily Max Mon. Avg, Daily Max. Flow Temperature Total Residual Chlorine*** Monitoring Requirements Measurement Sample *Sample Frequency Tvpe location Weekly Instantaneous E Weekly Grab E Weekly Grab E THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE TREATMENT SYSTEM EXCEPT AS PRE -APPROVED ADDITIVES TO BIOCIDAL COMPOUNDS. *Sample Locations: E - Effluent **The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8° C and in no case cause the ambient water temperature to exceed 29' C. ***Monitoring requirements only apply if chlorine is added to the cooling water. The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See Part III of this Permit). The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored weekly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. E Part I Permit No. NCOOO4952 1. The permittee shall comply with Final Effluent Limitations specified for discharges in accordance with the following schedule: Begin construction ( contractor on site and authorization to proceed executed ) on or before . . . . . . . . . . . . . . . ... September 1,1993 Complete construction ( all treatment units in place and in operation ) on or before • • • • . • . • • . . . . . . . . . October 1,1994 Achieve compliance with final limitations on or before . . . . . . . . . . . . . . . .. October 1,1994 2. Permittee shall at all times provide the operation and maintenance necessary to operate the existing facilities at optimum efficiency. . I No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next schedule requirements. Part II Page 1 of 14 PART 11 STANDARD CONDITIONS FOR NPDES PERMITS SECTION A. DEFINITIONS L" Permit Issuing Authority The Director of the Division of Environmental Management. 2. DEM or Division Means the Division of Environmental Management, Department of Environment, Health and Natural Resources. 3. EMC Used herein means the North Carolina Environmental Management Commission. 4. Act or "the Act" The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended, 33 USC 1251, et. seq. 5. Mass/Day Measurements a. The "monthly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month. It is therefore, an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as "Monthly Average" in Part I of the permit. b. The "weekly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar week (Sunday - Saturday) on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such week. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the .week and then dividing this sum by the number of days the tests were reported. This limitation is identified as "Weekly Average" in Part I of the permit. c. The "maximum daily discharge" is the total mass (weight) of a pollutant discharged during a calendar day. If only one sample is taken during any calendar day the weight of pollutant calculated from it is the "maximum daily discharge." This limitation is identified as "Daily Maximum," in Part I of the permit. d. The "average annual discharge" is defined as the total mass of all daily, discharges sampled and/or measured during the calendar year on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such year. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the year and then dividing this sum by the number of days the tests were reported This limitation is defined as "Annual Average" in Part I of the permit. Part II Page 2 of 14 a. The "average monthly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day.. The average monthly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar month. This limitation is identified as 'Monthly Average" under "Other Limits" in Part I of the permit. b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar week (Sunday/Saturday) on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such week (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average weekly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under ."Other Limits" in Part I of the permit. c. The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. If only one sample is taken during any calendar day the concentration of pollutant calculated from it is the "Maximum Daily Concentration". It is identified as "Daily Maximum" under "Other Limits" in Part I of the permit. d. The "average annual concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day . The average yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year. This limitation is identified as "Annual Average" under "Other Limits" in Part I of the permit. e. The "daily average concentration" (for dissolved oxygen) is the minimum allowable amount of dissolved oxygen required to be available in the effluent prior to discharge averaged over a calendar day. If only one dissolved oxygen sample is taken over a calendar day, the sample is considered to be the "daily average concentration" for the discharge. It is identified as "daily average" in the text of Part I. f. The "quarterly average concentration" is the average of all samples taken over a calendar quarter. It is identified as "Quarterly Average Limitation" in the text of Part I of the permit. g. A calendar quarter is defined as one of the following distinct periods: January through March, April through June, July through September, and October through December. Part II Page 3 of 14 WW6;iTa_,3 ...i �. a. Flow, (MGD): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly. It is determined as, the arithmetic mean of the total daily flows recorded during the calendar month. b. An "instantaneous flow measurement" is a measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. C. A "continuous. flow measurement" is a measure of discharge flow from the facility which occurs continually without interruption throughout the operating hours of the facility. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. a. Composite Sample: A composite sample shall consist of: (1) a series of grab' samples collected at equal time intervals over a 24 hour period of discharge and combined proportional to the rate of flow measured at the time of individual sample collection, or, (2) a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined by use of a flow recorder and totalizer, and the present gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at the treatment system, or (3) a single, continuous sample collected over a 24 hour period proportional to the rate of flow. In accordance with (1) above, the time interval between influent grab samples shall be no greater than once per hour, and the time interval between effluent grab samples shall be no greater than once per hour except at wastewater treatment systems having a detention time of greater than 24 hours. In such cases, effluent grab samples may be collected at time intervals evenly spaced over the 24 hour period which are equal in number of hours to the detention time of the system in number of days. However, in no case may the time interval between effluent grab samples be greater than six (6) hours nor the number of samples less than four (4) during a 24 hour sampling period. b. Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can.be taken manually. Grab samples must be representative of the discharge or the receiving waters: 9. Calculation of Means a Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. b. Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one (1).' Part II Page.4 of 14 c. Weighted by Flow Value: Weighted by flow value means the summation of each concentration times its respective flow divided by the summation of the respective flows. 10. Calendar Day A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. A hazardous substance means any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 12. Toxic Pollutant A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application. a. The permittee shall comply with effluent standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d) of the Clean Water Act within the time provided in the regulations that establish these standards or prohibitions or standards for sewage sludge use or disposal, even if the permit has not yet been modified to, incorporate the requirement. b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $10,000 per violation with the maximum amount not to exceed $125,000. [Ref. - Section 309 of the Federal Act 33 U.S.C. 1319 and 40 CFR 122.41 (a)] c. Under state law, a civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref: North Carolina General Statutes § 143-215.6A] d. Any person may be assessed an administrative penalty by the Administrator for violating section 301,_ 302, 306, 307, 308, 318, or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued, under section 402 of the Act. Administrative penalties for Class I violations are not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $25,000. Part 11 Page 5 of 14 Penalties for Class II violations are not to exceed $10,000 per day for each day during which the violation continues-, with the maximum amount of any Class II penalty not to exceed $125,000. The permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in violation of this permit which has a reasonable likelihood of adversely affecting human health or the environment. Except as provided in permit conditions on "Bypassing" (Part II, C-4) and "Power Failures" (Part II, C-7), nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant .to NCGS 143-215.3,143- 215.6 or Section 309 of the Federal Act, 33 USC 1319.. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 4. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. The issuance of this permit does not convey any property 'rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 6. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 7. Severabilily The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby. 8. Duty to Provide Information The permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the Permit Issuing Authority may request to determine whethercause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish. to the Permit Issuing Authority upon request, copies of records required to be kept by this permit. Part II Page 6 of 14 NEVOMUCT • TM I If the permittee wishes to continue an activity regulated by this permit after the expiration date of this permit, the permittee must apply for and obtain a new permit. 10. Expiration of Permit The permittee is, not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq. 11. Signatory Requirements All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified. a. All permit applications shall be signed as follows: (1) For a corporation: by a.responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) . a president,, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit Issuing Authority. Part II Page 7 of 14 c. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 12. Permit Actions This permit may be modified, revoked and reissued, or terminated for cause. The .filing of a request by the permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does not stay any permit condition. 13. Permit Modification. Revocation and Reissuance. or Termination The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit, revoking and reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. 14. ,Previous Permits All previous National Pollutant Discharge Elimination System Permits issued to this facility, whether for operation or discharge, are hereby revoked by issuance of this permit. [The exclusive authority to operate this facility arises under this permit. The authority to operate the facility under previously issued permits bearing this number is no longer effective. ] The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge.Elimination System govern discharges from this facility. SECTION C. OPERATION AND MAINTENANCE OF POLLUTION CONTROLS • Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater treatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified back-up operator of the appropriate type and any grade to comply with the conditions of Title 15A, Chapter 8A .0202. The ORC of the facility must visit each Class I facility at least weekly and each Class H, III, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A, Chapter 8A .0202. Once the facility is classified, the permittee shall submit a letter to the Certification Commission which designates the operator in responsible charge within thirty days after the wastewater treatment facilities are 50% complete. .Part 11 Page 8 of 14 The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of the permit. It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this pemut. a. Definitions (1) 'Bypass" means the known diversion of waste streams from any portion of a treatment facility including the collection system, which is not a designed or established or operating mode for the facility. (2) "Severe property damage" means substantial physical. damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. b. Bypass not exceeding limitations. The permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the provisions of Paragraphs c. and d. of this section. c. Notice (1) Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. (2) Unanticipated bypass. The permittee shall submit notice of an unanticipated bypass as required in Part H, E. 6. of this permit. (24 hour notice). d. Prohibition of Bypass (1) Bypass is prohibited and the Permit Issuing Authority may take enforcement action against a permittee for bypass, unless: (A) Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; (B) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal Part II Page 9 of 14 periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and (C) The permittee submitted notices as required under Paragraph c. of this section. (2) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse affects, if the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph d. (1) of this section. 5. Upsets . a. Definition. "Upset " means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. b. Effect of an upset. An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the requirements of -paragraph c. of this condition are met. No determination made during administrative review of claims that noncompliance was caused by upset, and before an action for noncompliance, is final administrative action subject to judicial review. c. Conditions necessary for a demonstration of upset. A permittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or other relevant evidence that: (1) An upset occurred and that the permittee can identify the cause(s) of the upset; (2) The permittee facility was at the time being properly operated; and (3) The permittee submitted notice of the upset as required in Part II, E. 6. (b) (B) of this permit. (4) The permittee complied with any remedial measures required under Part II, B. 2. of this permit. d. Burden of proof. In any enforcement proceeding the permittee seeking to establish the occurrence of an upset has the burden of proof. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. The permittee shall comply with all existing federal Part H Page 10 of 14 regulations governing the disposal of sewage sludge. Upon promulgation of 40 CFR Part 503, any permit issued by the Permit Issuing Authority for the utilization/disposal of sludge may be reopened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR Part 503. The permittee shall comply with applicable 40 CFR Part 503 Standards for the Use and Disposal of Sewage Sludge (when promulgated) within the time provided in the regulation, even if the permit is not modified to incorporate the requirement. The permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. The permittee is responsible for maintaining adequate safeguards as required by DEM Regulation, Title 15A, North.Carolina Administrative Code, Subchapter 2H, .0124 Reliability, to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority. Monitoring results obtained during the previous month(s) shall be. summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (DEM No. MR 1,1.1, 2, 3) or alternative forms approved by the Director, DEM, postmarked no later than the 30th day following the completed reporting period The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section ATTENTION: Central Files Post Office Box 29535 Raleigh, North Carolina 27626-0535 3. Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than + 10% from the true discharge rates throughout the range of expected Part II Page 11 of 14 discharge volumes. Once -through condenser cooling water flow which is monitored by pump logs, or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. FIMMOO N Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et: seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136; or in the case of sludge use or disposal, approved under 40 CFR 136, unless otherwise specified in 40 CFR 503, unless other test procedures have been specified in this permit. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level) approved method must be used. 5. Penalties for Tampgrin g The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two, years per.violation, or by both. If a conviction of a person is for a violation committed after a first conviction 'of such person under this paragraph, punishment is a fine of not more than $20,000 per day of violation, or by imprisonment of not more than 4 years, or both. 6. Records Retention Except for records of monitoring information required by this permit related to the permittee's sewage sludge use and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40 CFR 503), the permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, copies of all reports required by this permit, for a period of at least 3 years from the date;of the sample, measurement, report or application. This period may be extended by request of the Director at any time. 7. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a. The date, exact place, and time of sampling or measurements; b . The individual(s) who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. Part II Page 12 of 14 The permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), upon the presentation of credentials and other documents as may be required by law, to; a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted, or whererecords must be kept under the conditions of this permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this permit; and d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. 1. Change in Dischargr, All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. Planned Changes The permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility. Notice is required only when: a. The alteration or addition to a permitted facility may meet one of the criteria for determining whether a facility is a new source in 40 CFR Part 122.29 (b); or b . The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This notification applies to pollutants which are subject neither to effluent limitations in the permit, nor to notification requirements under 40 CFR Part 122.42 (a) (1). c. The alteration or addition results in a significant change in the permittee's sludge use or disposal practices, and such alternation, addition or change may justify the application of permit conditions that are different from or absent in the existing permit, including notification of additional use or disposal sites not reported during the permit application process or not reported pursuant to an approved land application plan. 3. Anticipated Noncompliance The permittee shall give advance notice to the Director of any planned changes in the permitted facility or activity which may result in noncompliance with permit requirements. Part H Page 13 of 14 4. Transfers This permit is not transferable to any person except after notice to the Director. The Director may require modification or revocation and reissuance of the permittee and incorporate such other requirements as may be necessary under the Clean Water Act. 5. Monitoring Reports Monitoring results shall be reported at the intervals specified elsewhere in this permit. a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See Part IL D. 2 of this permit) or forms provided by the Director for reporting results of monitoring of sludge use or disposal practices. b. If the permittee monitors any pollutant more frequently than required by the permit, using test procedures specified in Part II, D. 4. of this permit or in the case of sludge use or disposal, approved under 40 CFR 503, or as specified in this permit, the results of this monitoring shall be included in the calculation and reporting of the data submitted in the DMR c. Calculations for all limitations which require averaging of measurements shall utilize an arithmetic mean unless otherwise specified by the Director in the permit. 6. Twenty-four Hour Reporting a. The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its cause; the period of noncompliance, including exact dates and times, and if the noncompliance has no been corrected, the anticipated time it is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. b. The following shall be included as information which must be reported within 24 hours under this paragraph: (1) Any unanticipated bypass which exceeds any effluent limitation in the permit. (2) Any upset which exceeds any effluent limitation in the permit. (3) Violation of a maximum daily discharge limitation for any of the pollutants listed by the Director in the permit to be reported within 24 hours. c. The Director may waive the written report on a case -by -case basis for reports under paragraph b. above of this condition if the oral report has been received within 24 hours. 7. Other Noncompliance The permittee shall report all instances of noncompliance not reported under Part IL E. 5 and 6. of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part II. E. 6. of this permit. Part II Page 14 of 14 8. Other Information Where the permittee becomes aware that it failed to submit any relevant facts in a permit application, or submitted incorrect information in a permit application or in any report to the Director, it shall promptly submit such facts or information. 9. Noncompliance Notification The permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester, the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. Persons reporting such occurrences by telephone shall also file a written report in letter form within 5 days following first knowledge of the occurrence. 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports,,prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1(b)(2) or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reprts The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. PART III OTHER REQUIREMENTS A. Construction No construction of wastewater treatment facilities or additions to add to the plant's treatment capacity or to change the type of process utilized at the treatment plant shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. B. Groundwater Monitoring The permittee shall, upon written notice from the Director of the Division of Environmental Management, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. C. Changes in Discharges of Toxic Substances The permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe: a.That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) One hundred micrograms per liter (100 ug/1); (2)Two hundred micrograms per liter (200 ug/1) for acrolein and acrylonitrile; five hundred micrograms per liter (500 ug/1) for 2.4-dinitrophenol and for 2-methyl-4.6- dinitrophenol; and one milligram per liter (1 mg/1) for antimony; (3) Five (5) times the maximum concentration value reported for that pollutant in the permit application. b. That any activity has occurred or will occur which would result in any discharge, on a non -routine or infrequent basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels'; (1) Five hundred micrograms per liter (500 ug/1); (2) One milligram per liter (1 mg/1) for antimony; (3) Ten (10) times the maximum concentration value reported for that pollutant in the permit application. D. Requirement to Continually Evaluate Alternatives to Wastewater Discharges The permittee shall continually evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations or laws, the permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and a plan of action within sixty (60) days of notification by the Division. Part M Permit No. NC0004952 E. The effluent discharge shall at no time exhibit chronic toxicity in any two consecutive toxicity tests, using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 6.5% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The fast test will be performed after thirty days from issuance of this permit during the months of March, June, September and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management : P.O. Box 27687 Raleigh, N.C. 27611 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be reopened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting (within 30 days of initial monitoring event). Failure to submit suitable test results willconstitute noncompliance with monitoring requirements. F. The permittee shall conduct a test for pollutants annually at the effluent from the treatment plant The discharge shall be evaluated as follows: 1) A pollutant analysis of the effluent must be completed annually using EPA approved methods for the following analytic fractions: (a) purgeables (i.e., volatile organic compounds); (b) acid extractables; (c) base/neutral extractables; (d) organochlorine pesticides and PCB's (e) herbicides; and (f) metals and other inorganics. The Annual Pollutant Analysis Monitoring (APAM) Requirement Reporting Form A and accompanying memo, to be provided to all discharges affected by this monitoring requirement, describes the sampling and analysis requirements and lists chemicals to be included in the pollutant analysis. This monitoring requirement is to be referred to as the "Annual Pollutant Analysis Monitoring Requirement" (APA I). 2) Other significant levels of synthetic organic chemicals must be identified and approximately quantified For the purpose of implementing this requirement, the largest 10 GQMS peaks in the purgeable, baselneutral extractable, and acid extractable fractions (or fewer than 10, if less than 10 unidentified peaks occur) for chemicals other than those specified on the APA Requirement Reporting Form A should be identified and approximately quantified as stated in the APAM Reporting Form A instructions. This part (item 2) of the APAM requirement is to be referred to as the 10 significant peaks rule". G. Biocide Condition The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include completion of Biocide Worksheet Form 101 and a map locating the discharge point and receiving stream. Concentrations of chromium, copper, or zinc added.to biocides shall not exceed applicable water quality standards or action levels in the receiving stream; as determined by calculations from the biocide worksheet Form 101 with Supplemental Metals Analysis worksheet. H. During quarterly periods when the groundwater remediation wastewaters are discharged to Hoechst Celanese's wastewater treatment facility, copies of quarterly groundwater reports submitted to EPA are to be attached to the appropriate monthly self -monitoring report submitted in fulfillment of reporting requirements contained in this permit. PART IV ANNUAL ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS A. The permittee must pay the annual administering and compliance monitoring fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in a timely manner, in accordance with 15A NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke the permit. 1 Pr State of North Carolina Department of Environment, Health, and Natural Rmurces Mooresville Regional Office t James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT March 1, 1993 Mr. Terry Atkins Hoechst Celanese Corporation Post Office Box 87 Shelby, North Carolina 28151-0087 Subject: NPDES Permit No. NC0004952 Hoechst Celanese Corp. Shelby Plant Cleveland County, NC Dear Mr. Atkins: Our records indicate that NPDES Permit No. NC0004952 was issued on February 19, 1993 for the discharge of wastewater to the surface waters of the State from your facility. The purpose of this letter is to advise you of the importance of the Permit and the li-abi lities in the event of failure to comply with the terms and conditions of -the Permit. If you have not already done so, it is suggested that you thoroughly read the Permit. Of particular importance are Pages 4-12. Pages 4-12 set forth the effluent limitations and monitoring requirementsfor your discharge(s). Your discharge(s) must not exceed any of the limitations set forth. The section headed "Monitoring Requirements" describes the measurement frequencies, sample types and sampling locations. Upon commencement of your discharge . (or operation), you must initiate the required monitoring. The monitoring results must be entered on the reporting forms.furnished to you by this Agency. If you have not received these forms, they should be arriving shortly. If you fail to receive the forms,, please contact this Office as quickly as possible. 'I have enclosed a sample of the "Effluent" reporting form (DEM Form MR-1), plus instructions for completing the form. It is imperati-ve that all applicable parts be completed, and the original and.one copy be submitted as required. The remaining Parts of the Permit set forth definitions, general conditions and special conditions applicable to the P.O. Bc t 950, 919 North Main Stmet, Moorrnille, N.C. M 15-0950 • Telephone 704-663-1699 • FAX 704-663-6040 An Equal Opportunity Afii.-mative Action Employer •`t Mr.. Terry Atkins Page Two March 1, 1993 operation of wastewater treatment facilities and/or dischar_ge(s). The conditions include special reporting requirements in the event of noncompliance, bypasses, treatment unit/process .failures, etc. Also addressed are requirements for a certified wastewater treatment plant operator if you are .operating wastewater treatment facilities. Any changes in operation of wastewater. treatment facilities, quantity and type of wastewater being treated or: discharged, expansions and/or upgrading of wastewater treatment facilities must be permitted or approved by this Agency. .. Failure to comply with the terms and conditions of an NPDES Permit subjects. the Permittee to enforcement action pursua -t to Section 143-215.6 of the North Carolina General Statutes. A civil penalty of up to $10,000 per violation plus criminal penalties may be assessed for such violations. If you find at any time that you are unable to comply with the terms and conditions of the Permit, you.should contact this Office immediately. A Consent Order may be necessary while pursuing action to obtain compliance. As a final note, an NPDES Permit is normally issued for a five-year:- period. Permits are not automatically renewed. Renewal_ requests must be submitted to this Agency no later than 180 days prior to expiration. Please make note of the expiration date of your Permit. This date is set forth on Page 1 of the Permit. Also note that NPDES Permits are not transferable. If you, as the Permit -tee, cease to need this Permit, then you should request that the Permit be rescinded. As mentioned previously, -the purpose of this letter is to advise you of the importance of your NPDES Permit. Please read tt_e Permit and contact this Office at 704/663-1699 in Mooresville ii you have any questions or need.c.larification. We look forward -to providing any assistance. Sincerely, D. Rex Gleason, P. L. Water Quality Regional Supervisor Enclosure DRG:s1 &F NATURAL dY UN RCES DEVEAND L YACEN'1' lk l7 - �MM ti�� OCT 7 olina SIVIS119 OF ]� I i i i iii*nv ronm nt RAGLIUA State of off Healtrth h, and Natural Resources b1ii08MI1 Division of Environmental Management 512 North Salisbury'Street • Raleigh, North Carolina 27.604 James G. Martin, Governor A. Preston Howard Jr. P.E. W. Cobey, Jr., Secretary Acting Director. October 5, 1992 W. C. Mayrose, Plant Manager Hoechst Celanese Corporation P.O. Box 87 Shelby, NC 28150 Subject: Draft NPDES permit NPDES Permit No. NC0004952 Shelby Plant Dear Mr. Mayrose: Cleveland County The Division of Environmental Management (DEM) has reviewed the application and supporting comments and information received concerning the discharge from Hoechst Celanese Corporation Shelby Plant. DEM would like to apologize for the delay of the draft permit. Circumstances had suspended the files while the review was pending and have now been completed. In the permit _there exists a compliance schedule which lists dates for completion of construction, operation and compliance with the limitations. These dates were prepared in November 1990 and may no longer be correct. If these dates are incorrect then Hoechst Celanese should submit the corrected dates so they may be reviewed for insertion in the permit. Attached is a copy of the draft permit for your review. This permit draft has been approved by the Raleigh office and the Regional Offices. DEM plans to send this draft permit to notice in thirty (30) days to be published in the paper on October 30, 1992. After that date there will be a thirty day -comment period .for the public in which Hoechst Celanese may also comment. If we receive no comment then DEM will assume the draft is correct. If you have any questions feel. free to call Randy Kepler at 919 733-5083. incerely. Donald Sa it, P.E:, S e ist Permits an ngineerin nit cc. Asheville Regional Office MW S''�^rii°I'e'� e9wo-^al%Rft ice Permits and Engineering Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer 4 Y ..1 ^- Permit No. NC0004952 'STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT TO DISCHARGE WASTEWATER UNDER THE In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Hoechst Celanese Corporation is hereby authorized to discharge wastewater from a facility located at Shelby Plant on NC Highway 198 south of Shelby Cleveland County to receiving waters designated as Buffalo Creek in the Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective This permit and the authorization to discharge shall expire at midnight on December 31, 1993 Signed this day D TFI�t A" . L ", A. Preston Howard, Jr., Acting Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. NC0004952 SUPPLEMENT TO PERMIT COVER SHEET Hoechst Celanese Corporation is hereby authorized to: 1. Continue to operate the existing activated sludge treatment facility (outfall 001), and continue to discharge cooling water (outfall 002) from a facility located at Shelby Plant, on NC Highway 198, south of Shelby, Cleveland County (See Part III of this Permit), and 2. Discharge from said treatment works at the location specified on the attached map into Buffalo Creek which is classified Class C waters in the Broad River Basin. 88 867 .7 854 107 Na 3 Sch•87 3997 225 C2212) 0 mm a t 12'30" Y/ 3396 R % n d 1�lt-1 I j 834 Ponds '-k-- %x 11 C) 11795 1, 22 Cern' A New Ho ) 0-- - ----- il 13-95 R"6 8 ' - _ `\ ` �'1 i 'h � ;1J � _l Fain•I •.�� �—� � �._ _�•i'�� \:`. � , .I ��t'/j t,�i •\ �� � -; 02 :141). 1,E N, (;h 22 ep 7\J -i3894 ILI 775 -e� 800 -0 9 --.2218% Z 17 CM 3893 N 0 Q I'M0" 3892 CO L, V F—gug% - - - - - - - - - - 1117 C-1? A. ( ). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Interim Permit No. NCOM4952 During the period beginning on the effective date of the permit and lasting until May 31, 1994, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characterlstic. Flow BOD, 5 Day, 20 °C TSS Fecal Coliform (geometric mean) Oil and Grease Total Nitrogen (NO2+NO3+TKN) Total Phosphorus . Chronic Toxicity" Pollutant Analysis — Discharge Limitatlenl Units (specity Mon. Avg. Daily Max Mon. Ava. Rally Max. 0.80 MGD 275.0 530.0 520.0 975.0 * Sample locations: E - Effluent, I - Influent 200.0 mg/I 400.0 mg/1 Monitoring Requirements Measurement Sample *Semple Frequency Type Locatlon Continuous Recorder E Daily Composite E Daily Composite E Weekly Grab E Quarterly Grab E Semi-annually Composite E Semi-annually Composite E Quarterly Composite E . Annually E ** Chronic Toxicity (Ceriodaphnia) P/F at 6.5%; March, June, September and December;, See Part III, Condition D. *** See Part III, Condition E. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than -trace amounts. A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Interim - Page Two Permit No. NC0004952 The effluent pH of the wastewater is defined and limited at a point between the final clarifiers and final polishing pond, such a point being after the combination of all potential influents to polishing pond, shall not be less than 6.0 Standard Units nor greater than 9.0 Standard Units. If the pH of the effluents from the polishing ponds exceed 9.0, there will be no effluent violation if the wastewater from the final clarifier has met the required pH limits during the thirty (30) days preceding the measurement of the pH above 9.0 of the effluent from the polishing ponds. The pH of the wastewater from the clarifiers and the pH of the effluent from the polishing ponds (final discharge) will be monitored by continuous recorder. Upstream and downstream monitoring shall be conducted on any day the pH of the effluent from the final polishing pond is outside the 6-9 standard unit range. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS INTERIM NC0004952 During the period beginning on the effective date of the permit and lasting until MAY 31, 1994, the Permittee is authorized to discharge from outfall serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: l Effluent Characteristics Daily Max. Monthly Avg. Measurement Sample *Sample lbs/day lbs/day Frequency Type Location Acenaphthene 0.003 0.003 Quarterly Grab E Acrylonitrile 0.069 0.069 Quarterly Grab E Benzene 0.132 0.089 Quarterly Grab E Carbon Tetrachloride 0..092 0.044 Quarterly Grab E Chlorobenzene 0.068 0.036 Quarterly Grab E 1,2,4-Trichlorobenzene 0.339 0.164 Quarterly Grab E Hexachlorobenzene 0.00.1 0.001 Quarterly Grab E 1,2-Dichloroethane 0.447 0.122 Quarterly Grab E 1,1,1-Trichloroethane 0.131 0.051 Quarterly Grab E Hexachloroethane 0.131 0.051- Quarterly Grab E 1,1-Dichloroethane 0.143 0.053 Quarterly Grab E 1,1,2-Trichloroethane 0.131 0.051 Quarterly Grab E Chloroethane 0.648 0.252 Quarterly Grab E Chloroform 0.111 0.051 Quarterly Grab E 2-Chlorophenol 0.011 0.011 Quarterly Grab E 1,2-Dichlorobenzene 0.394 0.186 Quarterly Grab E 1,3-Dichlorobenzene 0.106 0.075 Quarterly Grab E 1,4-Dichlorobenzene 0.068 0.036 Quarterly Grab E 1,1-Dichloroethylene 0.060 0.039 Quarterly Grab E 1,2-trans-Dichloroethylene 0.131 0.051 Quarterly Grab E 2,4-Dichlorophenol 0.010 0.010 Quarterly Grab E 1,2-Dichloropropane 0.556 0.370 Quarterly Grab 'E 1,3-Dichloropropylene 0.106 0.070 Quarterly Grab E 2,4-Dimethylphenol 0.087 0.044 Quarterly Grab E 2,4-Dinitrotoluene 0.129 0.129 Quarterly Grab. E 2,6-Dinitrotoluene 1.550 0.617 Quarterly Grab E Ethylbenzene 0.261 0.077. Quarterly Grab E Fluoranthene 0.164 0.060 Quarterly Grab E Bis(2-Chloroisopropyl)ether 1.831 0.728 Quarterly Grab E Methylene Chloride 0.215 0.097 Quarterly Grab E Methyl Chloride 0.460 0.208 Quarterly Grab E Hexachlorobutadiene 0.119 0.048 Quarterly Grab E Naphthalene 0.003 0.003 Quarterly Grab E Nitrobenzene 0.164 0.065 Quarterly Grab E 2-Nitrophenol 0.167 0.099 Quarterly Grab E 4-Nitrophenol 0.300 0.174 Quarterly Grab E 2,4-Dinitrophenol 0.297 0.172 Quarterly Grab E . 4,6-Dinitro-o-cresol 0.670 0.189 Quarterly Grab E Phenol 0.063 0.036 Quarterly _ Grab E (Continued) M Effluent Characteristics Mon. Avg. Daily Max: Measurement Sample *Sample lbs/day lbs/day Frequency Type Location Bis(2-ethylhexyl)phthalate 0.675 0.249 Quarterly Grab E Di-n-butyl phthalate 0.138 0.065 Quarterly Grab E Diethyl phthalate 0.491 0.196 Quarterly Grab E Dimethyl phthalate 0.114 0.046 Quarterly Grab E Benzo(a)anthracene 0.003 0.003 Quarterly Grab E Benzo(a)pyrene 0.003 0.003 Quarterly Grab E 3,4-Benzofluoranthene 0.003 0.003 Quarterly Grab E Benzo(k)fluoranthene 0.003 0.003 Quarterly Grab E Chrysene 0.003 0.003 Quarterly Grab E Acenaphthylene 0.003 0.003 Quarterly Grab E Anthracene 0.003 0.003 Quarterly Grab E Fluorene 0.003 0.003 Quarterly Grab E Phenanthrene 0.003 0.003 Quarterly Grab E Pyrene 0.003 0.003 Quarterly Grab E Tetrachloroethylene 0.089 0.039 Quarterly Grab E Toluene 0.193 0.063 Quarterly Grab E Trichloroethylene 0.131 0.051 Quarterly Grab E Vinyl Chloride 0.222 0.222 Quarterly Grab E Total Chromium 5.154 2.685 Quarterly Grab E Total Copper 8.175 1.016 Quarterly Grab E Total Cyanide 0.515 0.515 Quarterly Grab E Total Lead 1.669 0.774 Quarterly Grab E Total Nickel 2.779 2.779 Quarterly Grab E Total Zinc 6.313 2.540 Quarterly Grab E Total phenolic compounds shall not exceed 0.111 lb/day. *Sample Location: E-Effluent A. ( ). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004952 During the period beginning on June 1, 1994 and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristic. Flow BOD, 5 Day, 20 °C TSS Fecal Coliform (geometric mean) Oil and Grease Total Nitrogen (NO2+NO3+TKN) Total Phosphorus Chronic Toxicity** Pollutant Analysis*** Discharge Limitationi Units (specify Mon. Avg. Daily Max Mon.' Ava. Daily Max. 0.80 MGD 85.8 212.2 152.8 395.0 *Sample locations: E - Effluent, I - Influent 200.0 /100 ml 400.0 /100 ml Monitoring Reaulrements Measurement Sample *Sample Frequency Type Location Continuous Recorder E Daily Composite E Daily Composite E Weekly Grab E Quarterly Grab E Semi-annually Composite E Semi-annually Composite E Quarterly Composite E Annually E ** Chronic Toxicity (Ceriodaphnia) P/F at 6.5%; March, June, September, and December, See Part III, Condition D. *** See Part III, Condition E. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. r A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final - Page Two Permit No. NC0004952 The effluent pH of the wastewater is defined and limited at a point between the final clarifiers and final polishing pond, such a point being after the combination of all potential influents to polishing pond, shall not be less than 6.0 Standard Units nor greater than 9.0 Standard Units. If the pH of the effluents from the polishing ponds exceed 9.0, there will be no effluent violation if the wastewater from the final clarifier has met the required pH limits during the thirty (30) days preceding the measurement of the pH above 9.0 of the effluent from the polishing ponds. The pH of the wastewater from the clarifiers and the pH of the effluent from the polishing ponds (final discharge) will be monitored by continuous recorder. Upstream and downstream monitoring shall be conducted on any day the pH of the effluent from the final polishing pond is outside the. 6-9 standard unit range. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL NC0004952 During the period beginning on May 31, 1994 and lasting until expiration, the Permittee is authorized to discharge from outfall serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Daily Max. Monthly Avg. Measurement Sample *Sample 1. lbs/day lbs/day Frequency Type Location Acenaphthene 0:003 0.003 Quarterly Grab E Acrylonitrile 0.069 0.069 Quarterly Grab E Benzene 0.132 0.089 Quarterly Grab E Carbon Tetrachloride 0..092 0.044 Quarterly Grab. E Chlorobenzene 0.068 0.036 Quarterly Grab E 1,2,4-Trichlorobenzene 0.339 0.164 Quarterly Grab E Hexachlorobenzene .0.001 0.001 Quarterly Grab E 1,2-Dichloroethane 0.447 0.122. Quarterly Grab E 1,1,1-Trichloroethane 0.131 0.051 Quarterly Grab E Hexachloroethane 0.131 0.051 Quarterly Grab E 1,1-Dichloroethane 0.143 0.053 Quarterly Grab E 1,1,2-Trichloroethane 0.131 0.051 Quarterly Grab E Chloroethane 0.648 0.252 Quarterly Grab E Chloroform 0.111 0.051 Quarterly Grab E 2-Chlorophenol 0.011 0.011 Quarterly Grab E 1,2-Dichlorobenzene 0.394 0.186 Quarterly Grab E 1,3-Dichlorobenzene 0.106 0.075 Quarterly Grab E 1,4-Dichl6robenzene 0.068 0.036 Quarterly Grab E 1,1-Dichloroethylene 0.060 0.039 Quarterly Grab E 1,2-trans-Dichloroethylene 0.131 0.051 Quarterly Grab E 2,4-Dichlorophenol 0.010 0.010 Quarterly Grab E 1,2-Dichloropropane 0.556 0.370 Quarterly Grab E 1,3-Dichloropropylene 0.106 0.070 Quarterly Grab E 2,4-Dimethylphenol 0.087 0.044 Quarterly Grab E 2,4-Dinitrotoluene 0.129 0.129 Quarterly Grab E 2,6-Dinitrotoluene 1.550 0.617 Quarterly Grab E Ethylbenzene 0.261 0.077 Quarterly Grab E Fluoranthene 0.164 0.060 Quarterly G, ab E Bis(2-Chloroisopropvl)ether 1.831 0.728 Quarterly Grab ►- Methylene Chloride 0.215 0.097 Quarterly Grab r E Methyl Chloride 0.460 0.208 Quarterly Grab E Hexachlorobutadiene 0.119 0.048 Quarterly Grab E Naphthalene 0.003 0.003 Quarterly Grab E Nitrobenzene 0:164 0.065 Quarterly Grab E 2-Nitrophenol 0.167 0.099 Quarterly Grab E 4-Nitrophenol 0.300 0.174 Quarterly Grab E 2,4-Dinitrophenol 0.297 0.172 Quarterly Grab E 4,6-Dinitro-o-cresol 0.670 0.189 Quarterly Grab E Phenol 0.063 0.036 Quarterly Grab E (Continued) Effluent Characteristics Mon. Avg. Daily Max. Measurement Sample *Sample lbs/day lbs/day. Frequency Type Location Bis(2-ethylhexyl)phthalate 0.675 0.249 Quarterly Grab E Di-n-butyl phthalate 0.138 0.065 Quarterly Grab E Diethyl phthalate 0.491 0.196 Quarterly Grab E Dimethyl phthalate 0.114 0.046 Quarterly Grab E Benzo(a)anthracene 0.003 0.003 Quarterly Grab E Benzo(a)pyrene 0:003 0.003 Quarterly Grab E 3,4-Benzofluoranthene 0.003. 0.003 Quarterly Grab E Benzo(k)fluoranthene 0.003 0.003 Quarterly Grab E Chrysene 0.003 0.003 Quarterly Grab E Acenaphthylene 0.003 0.003 Quarterly Grab E Anthracene 0.003 0.003 Quarterly Grab E Fluorene . -0.003 0.003 Quarterly Grab E Phenanthrene 0.003 0.003 Quarterly Grab E Pyrene 0.003 0.003 Quarterly Grab E Tetrachloroethylene 0.089 - 0.039 Quarterly Grab E Toluene 0.193 0.063 Quarterly Grab E Trichloroethylene 0.131 0.051 Quarterly Grab E Vinyl Chloride 0.222 0.222 Quarterly Grab E Total Chromium 5.154 2.685 Quarterly Grab E Total Copper 8.175 1.016 Quarterly Grab E Total Cyanide 0.515 0.515 Quarterly Grab E Total Lead 1.669 0.774 Quarterly Grab E Total Nickel 2.779 2.779 - Quarterly Grab E Total Zinc 6.313 2.540 Quarterly Grab E Total phenolic compounds shall not exceed 0.111 lb/day. *Sample Location: E-Effluent A. ( ). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004952 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 002. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristic. Flow Temperature Total Residual Chlorine*** Discharge Limitation, Lbs/day Units (specify Mon. Avg. Daily Max Mon. AM. pally Max. Monitoring Requirements Measurement Sample *Sample Frequency iype Locatlon Weekly Instantaneous E Weekly Grab E Weekly Grab E THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE TREATMENT SYSTEM EXCEPT AS PRE -APPROVED ADDITIVES TO BIOCIDAL COMPOUNDS. *Sample Locations: E - Effluent. **The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.80 C and in no case cause the ambient water temperature to exceed 290 C. ***Monitoring requirements only apply if chlorine is added to the cooling water. The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See Part III of this Permit). The pH shall not be less than'6.0 standard units nor greater than 9.0 standard units and shall be monitored weekly at the effluent by grab sample. 6 There shall be no discharge of floating solids or visible foam in other than trace amounts. r Part I Permit No. NC0004952 B. Schedule of Compliance 1. The permittee shall comply with Final Effluent Limitations specified for discharges in accordance with the following schedule: Begin construction ( contractor on site and authorization to proceed executed ) on or before . . . . . . . . . . . . . October 31,1992 Complete construction ( all.treatment units in place and in operation ) on or before . . . . . . . . . . . . . . . . . . December 31,1993 Achieve compliance with final limitations on or before . . . . . . . . . . . . . . . . . May 31,1994 Part III Permit No. NC0004952 D. The effluent discharge shall at no time exhibit chronic toxicity in any two consecutive toxicity tests, using test procedures outlined. in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 6.5% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from issuance of this permit during the months of March, June, September and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management P.O. Box 27687 Raleigh, N.C. 27611 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be reopened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting (within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. E. The permittee shall conduct a test for pollutants annually at the effluent from the treatment plant. The discharge shall be evaluated as follows: 1) A pollutant analysis of the effluent must be completed annually using EPA approved methods for the following analytic fractions: (a) purgeables (i.e., volatile organic compounds); (b) acid extractables; (c) base/neutral extractables; (d) organochlorine pesticides and PCB's (e) herbicides; and (f) metals and other inorganics. The Form A and Annual Pollutant Analysis Monitoring (APAM) Requirement Reporting accompanying memo, to be provided to all discharges affected by this monitoring requirement, describes the sampling and analysis requirements and lists chemicals to be included in the pollutant analysis. This monitoring requirement is to be referred to as the "Annual Pollutant Analysis Monitoring Requirement" (APAM). 2) Other significant levels of synthetic organic chemicals must be identified and approximately quantified. For the purpose of implementing this requirement, the largest 10 GC/MS peaks in the purgeable, base/neutral extractable, and acid extractable fractions (or fewer.than 10, if less than 10 unidentified peaks occur) for chemicals other than those specified on the APA Requirement Reporting Form A should be identified and .approximately quantified as stated in the APAM Reporting Form A instructions. This part (item 2) of the APAM requirement is to be referred to as the "10 significant peaks rule". F. Biocide Condition The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include completion of Biocide Worksheet Form 101 and a map locating the discharge point and receiving stream. Concentrations of chromium, copper, or zinc added to biocides shall not exceed applicable water quality standards or action levels in the receiving stream, as determined by calculations from the biocide worksheet Form 101 with Supplemental Metals Analysis worksheet. G. Disposal Alternatives The Permittee shall continually evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations, or laws, the permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and a plan of action within sixty (60) days of notification by the Division. H. During quarterly periods when the groundwater remediation wastewaters are discharged to Hoechst Celanese's wastewater treatment facility, copies of quarterly groundwater reports submitted to EPA are to be attached 'to the appropriate monthly self -monitoring report submitted in fulfillment of reporting requirements contained in this permit. PART 1. The permittee shall comply with Final Effluent Limitations specified for discharges in accordance with the following schedule: Permittee 'shall comply with Final Effluent Limitations by the effective date of the permit unless specified below. 2. Permittee shall at all times provide the operation and maintenance_ necessary to operate the existing facilities at optimum efficiency. 3. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice, of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next schedule requirements. Part II Page 1 of 14 PART II STANDARD CONDITIONS FOR NPDES PERMITS • Vrr 1 The Director of the Division. of Environmental Management. Means the Division of Environmental Management, Department of Environment, Health and Natural Resources. Used herein means the North Carolina Environmental Management Commission. The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended, 33 USC 1251, et. seq. 211 b, ►� s n r a. The "monthly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month. It is therefore, an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as "Monthly Average" in Part I of the permit. b. The "weekly average discharge" is defined as the total mass of all daily discharges sampled and/or measuredduring the calendar week (Sunday - Saturday) on which daily. discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such week. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the week and then dividing this sum by the number of days the tests were reported. This limitation is identified as "Weekly Average" in Part I of the permit. c. The "maximum daily discharge" is the total mass (weight) of a pollutant discharged during a calendar day. If only one sample is taken during any calendar day the weight of pollutant calculated from it is the- "maximum daily discharge." This limitation is identified as 'Daily Maximum," in Part I of the permit. Part H Page 2 of 14 d. The "average annual discharge" is defined.as the total mass of all daily discharges sampled and/or measured during the calendar year on which.daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such year. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the year and then dividing this sum by, the number of days the tests were reported. This limitation is defined as "Annual Average" in Part I of the permit. • I R M-1VVO-0, 6 a. The it monthly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average monthly count for fecal coliform bacteria is the geometric mean of the counts- for samples collected during a calendar month. This limitation is identified as "Monthly Average" under "Other Units" in Part I of the permit. b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured. during a calendar week (Sunday/Saturday) on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such week (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average weekly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under "Other Units" in Part I of the permit. c. The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. If only one sample is taken during any calendar day the concentration of pollutant calculated from it -is the "Maximum Daily Concentration". It is identified as "Daily Maximum" under "Other Units" in Part I of the permit. d. The "average annual concentration," other than for fecal coliform bacteria, it the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is _equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow. value) of all the, samples collected during that calendar day . The average yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year. e. The "daily average concentration" (for dissolved oxygen) is the minimum allowable amount of dissolved oxygen required to be available in the effluent prior to discharge averaged over a calendar day. If only one dissolved oxygen sample is taken over a calendar day, the sample is considered to be the "daily, average concentration" for the discharge. It is identified. as "daily average" in the text of Part I. Part II Page 3 of 14 f. The „ quarterly average concentration" is the average of all samples taken over a calendar quarter. It is identified as "Quarterly Average Limitation" in the text of Part I of the permit. g. A calendar quarter is defined as one of the following distinct periods: January through March, April through June, July through September, and October through December. a. Flow, (MGD): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. b. An "instantaneous flow measurement" is a measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. c. A continuous flow measurement" is a measure of discharge flow from the facility which occurs continually without interruption throughout the operating hours of the facility.. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. a. Composite Sample: A composite sample shall consist of: (1) a series of grab samples collected at equal time intervals over a 24 hour period of discharge and combined proportional to the rate of flow measured at the time of individual sample collection, or (2) a series of grab samples of equal volume collected over a 24 hour period with the time intervals between. samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined. by use of a flow recorder and totalizer, and the present gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at the treatment system, or (3) a single, continuous sample collected over a 24 hour period proportional to the rate of flow. In accordance with (1) above, the time interval between influent grab samples shall be no greater than once per hour, and the time interval between effluent grab samples shall be no greater than once per hour except at wastewater treatment systems having a detention time of greater than 24 hours. In such cases, effluent grab samples may be collected at time intervals evenly spaced over the 24 hour period which are equal in number of hours to the detention time of the system in nuber of days. However, in m no case may the time interval between effluent grab samples be greater than six (6) hours nor the number of samples less than four (4) during a 24 hour sampling period. b. Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. a Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. Part U Page 4 of 14 b. Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one 0). c. Weighted by Flow Value: Weighted by flow value means the summation of each concentration times its respective flow divided .by the summation of the respective flows. 10. Calendar DU A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. A hazardous substance means any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application. a. The permittee shall comply with effluent standards or prohibitions established under section 307(a) of the Clear, Water Act for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d) of the Clean Water Act within the time provided in the regulations that establish these standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed$25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $10,000 per violation with the maximum amount not to exceed $125,000. [Ref: Section 309 of the Federal Act 33 U.S.C. 1319 and 40 CFR 122.41 (a)] Part Id Page 5 of 14 c. Under state law, a daily civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref: North Carolina General Statutes § 143-215.6 (a)] The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health or the environment. Except as provided in permit conditions on "Bypassing" (Part II, CA.) and "Power Failures (Part H, C.7.), nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any -responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. The issuance of this permit does not convey any property rights in either real or personal. property, or any exclusive privileges, nor does 'it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. • 99 • - • ei • - • , MU. M This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circumstances, is .held invalid, the application of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby. Part II Page 6 of 14 The permittee shall furnish to the Permit Issuing •Authority, within a reasonable time, any information which the Permit Issuing Authority may request to determine whether -cause exists for modifying, revoldng and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required to be kept by this permit. If the permittee wishes to continue an activity regulated by this permit after the expiration date of this permit, the permittee must apply for and obtain a new permit. 1 • • • W • a The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later .than 180 days prior to the expiration date. Any discharge that has not requested renewal at least 180 days prior to expiration, or any discharge that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq. All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority, to sign, documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State,. Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of Part Il Page 7 of 14 equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit Issuing Authority. c. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and believe, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 12. Permit Actions This permit may be modified, revoked and reissued, or terminated for cause.The filing of a request by the permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does not stay any permit condition. The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit, revoking and reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations contained. in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. The exclusive authority to operate this facility arises under this permit. The authority to operate the facility under previously issued permits bearing this number is no longer effective. The conditions, requirements, terms, and provisions of this permit authorizing. discharge under the National Pollutant Discharge Elimination System govern discharges from this facility. Pursuant to Chapter 90A-44 . of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities. The permittee shall notify the Division's Operator Training and Certification Unit within thirty days of any change in the ORC status. Part H Page 8 of 14 The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of the permit. It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit. a. Definitions (1) "Bypass" means the known diversion of waste streams from any portion of a treatment facility including the collection system, which is not a designed or established or operating mode for the facility. (2) "Severe property damage" means substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe.property damage does not mean economic loss caused by delays in production. b. Bypass not exceeding limitations. The permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, -but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the provisions of Paragraphs c. and d. of this section. c. Notice (1) Anticipated bypass. If the permittee knows in advance of the need fora bypass, it. shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. (2) Unanticipated bypass. The permittee shall submit notice of an unanticipated bypass as required in Part II, E. 6. of this permit. (24-hour notice). i d. Prohibition of Bypass (1) Bypass is -prohibited and the Permit Issuing Authority may take enforcement action against a permittee for bypass, unless: (a) Bypass was unavoidable to prevent loss of life, personal injury or severe Property damage; Part II Page 9 of 14 (b) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and (c) The permittee submitted notices as required under Paragraph c. of this section. (2) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse affects, if the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph d. 0) of this section. Mid a. 'Definition. "Upset " means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed.treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. b. Effect of an upset. An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the requirements of paragraph c. of this condition are met. No determination made during administrative review of claims that noncompliance was caused by upset, and before an action for noncompliance, is final administrative action subject to judicial review. c. Conditions necessary for a demonstration of upset. A permittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or other relevant evidence that: (a) An upset occurred and that the permittee can identify the cause(s) of the upset; (b) The permittee facility was at the time being properly operated; and (c) The permittee submitted notice of the upset as required in Part II, E. 6. (b) (B) of this permit. (d) The permittee complied with any remedial measures required under Part II, B. 2. of this permit. d. Burden of proof. In any enforcement proceeding the permittee seeking to establish the occurrence of an upset has the burden of proof. Part 11 Page 10 of 14 Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. The permittee shall comply with all existing federal regulations governing the disposal of sewage sludge. Upon promulgation of 40 CFR Part 503, any permit issued by the Permit Issuing Authority for the disposal of sludge may be reopened and modified,- or revoked and reissued, to incorporate applicable requirements at 40 CFR Part 503. The permittee shall comply with applicable 40 CFR Part 503 Standards for the Use and Disposal of Sewage Sludge (when promulgated) within the time provided in the regulation, even if the permit is not modified to incorporate the requirement. The permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. 7. Power Failures The permittee is responsible for maintaining adequate safeguards as required by DEM Regulation, Title 15A, North Carolina Administrative Code, Subchapter 2H, .0124 Reliability, to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. PARKOHN • �1� • �_� : Ala �i� 's ■ . ■ . 11 ■ 111PI Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority. �■ Monitoring results obtained during the previous month(s) shall be summarized for each - month and reported on a: monthly Discharge Monitoring Report (DMR) Form _(DEM No. MR 1,1.1, 2, 3) or alternative forms approved by the Director, DEM, postmarked no later than the.30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality. Section ATTENTION: Central Files Post Office Box 27687- Raleigh, North Carolina 27611 Part 11 Page 11 of 14 MMI► 1I-M Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than 10% from the true discharge rates throughout the range of expected discharge volumes. Once -through condenser cooling water flow which is monitored by pump logs, or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. • ia�.• .� . s Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air. Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level) approved method must be used. _ The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. The permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, copies of all reports required by this permit, for a period of at least 3 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. •2• MI- ' q RM For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a. The date, exact place, and time of sampling or measurements; b. The individual(s) who performed the sampling or measurements; c. The date(s) analyses were performed, d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. Part 11 Page 12 of 14 I-. 4IOC T._�a I r,!IL The permittee shall allow the Director, or an authorized representative, upon the presentation of credentials and other documents as may be required by law, to; a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this permit; b.. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this permit and d. • Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. MOMMSMIM, All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. The permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility. Notice is required only when: a. The alteration or addition to a permitted facility may meet one of the criteria for determining whether a facility is a new source in 40 CFR Part 122.29 (b); or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This notification applies to pollutants which are subject neither to effluent limitations in the permit, nor to notification requirements under 40. CFR Part 122.42 (a) (1). "C . .. -.. • . . ifT 169 The permittee shall give advance notice to the Director of any planned changes in the permitted facility or activity which may result in noncompliance with permit requirements. 4. Transfers This permit is not transferable to any person except after notice to the Director. The Director may require modification or revocation and reissuance of the permittee and incorporate such other requirements as may be necessary under the Clean Water Act. Part II Page 13 of 14 u• •119 • :-••.. Monitoring results shall be reported at the intervals specified elsewhere in this permit. a. Monitoring results must be reported on a Discharge Monitoring Report,(DMR) (See Part H. D. 2. of this permit). b. If the permittee monitors any pollutant more frequently than required by the permit, using test procedures specified in Part II, D. 4. of this permit, the results of this monitoring shall be included in the calculation and reporting of the data submitted in the DMR. c. Calculations for all limitations which require averaging of measurements shall utilize an arithmetic mean unless otherwise specified by the Director in the permit. a. The permittee shall report to the central office or the appropriate regional office any .noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its cause; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time it is expected to continue;_ and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. b. The following shall be included as information which must be reported within 24,hours under this paragraph. (A) Any unanticipated bypass which exceeds any effluent limitation in the permit. (B) Any upset which exceeds any effluent limitation in the permit. (C) Violation of a maximum daily discharge limitation for any of the pollutants listed by the Director in the permit to be reported within 24 hours. c.- The Director may waive the written report on a case -by -case basis for reports under paragraph b. above of this condition if the oral report has been received within 24 hours. �� _ - • • • ,, •.- The permittee shall report all instances of noncompliance not reported under Part II. E. 5 and 6. of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part H. E. 6. of this permit. F-Age-IM, • , Where the permittee becomes aware that it failed to submit any relevant facts in a permit application, or submitted incorrect information in a permit application or in any report to the Director, it shall promptly submit such facts or information. Part II Page 14 of 14 The permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester, the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons; that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. Persons reporting such occurrences by telephone shall also file a written report in letter form within 5 days following first knowledge of the occurrence. 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public. inspection at the offices of the Division of Environmental Management. As required by. the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143=215.1(b)(2) or in Section 309 of the Federal Act. 11. Penalties for Falsification of ReWrts The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fire of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both.. PART III OTHER REQUIREMENTS • • "� I • No construction of wastewater treatment facilities or additions to add to the plant's treatment capacity or to change the type of process utilized at the treatment'plant shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. B . Groundwater Monitoring The permittee shall, upon written notice from the Director of the Division of Environmental Management, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. C. Changes in Discharges of Toxic Substances The permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe: a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels'; (1) One hundred micrograms' per liter (100 ug/1); (2) Two hundred micrograms per liter (200 ug/1) for acrolein and acrylonitrile; five hundred micrograms per liter (500 ug/1) for 2.4-dinitrophenol and for _2-methyl-4.6-dinitrophen.ol; and one milligram per liter (1 mg/1) for antimony; (3) Five (5) times the maximum concentration value reported for that pollutant in the permit application. b. That any activity has occurred or will occur which would result in any discharge, on a non -routine or infrequent basis, of a toxic pollutant which is not limited in the pen:nit, if that discharge will exceed the highest of the following "notification'levels"; (1) Five hundred micrograms per liter (500 ug/1); (2) One milligram per liter 0 mg/1) for antimony; (3) Ten 00) times the maximum concentration value reported for that pollutant in the permit application. V� v �• C. DEPT. OF NA d'• 6 RESOURCES AND 1" A COMMUNITY DEVELOPI[ENT OCT 1 3 1992 DIVISION Of Et;V1E0r?PE"iTFi „ ; ';;Ni State of North Carolina MOORESVILLE REGlohjAl OFFICE Department of Environment, Health, and Natural Resources James G. Martin, Governor W. Cobey, Jr., Secretary Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27604 W. C. Mayrose, Plant Manager Hoechst Celanese Corporation P.O. Box 87 Shelby, NC 28150 Dear Mr. Mayrose: A. Preston Howard Jr. P.E. October 5, 1992 Acting Director Subject: Draft NPDES permit NPDES Permit No. NC0004952 Shelby Plant Cleveland County The Division of Environmental Management (DEM) has reviewed the application and supporting comments and information received' concerning the discharge from Hoechst Celanese Corporation Shelby Plant. DEM would like to apologize for the delay of the draft permit. Circumstances had suspended the files while the review was pending and have now been completed. In the permit there exists a compliance schedule which lists dates for completion of construction, operation and compliance with the limitations. These dates were prepared in November 1990 and may no longer be correct. If these dates are incorrect then Hoechst Celanese should submit the corrected dates so they may be reviewed for insertion in the permit. Attached is a copy of the draft permit for your review. This permit draft has been approved by the Raleigh office and the Regional Offices. DEM plans to send this draft permit to notice in thirty (30) days to be published in the paper on October.30, 1992. After that date there will be a thirty day comment period for the public in which Hoechst Celanese may also comment. If we receive no comment then DEM will assume the draft is correct. If you have any questions feel free to call Randy Kepler at 919 733-5083. f L__kin erely, n Donald Sa it, P.E., S e isor Permits an Engineerin nit cc. As'hevrf`e R3egional -ffil e Mooresville Regional Office Permits and Engineering Pollution Prevention Pays R E C ' : 1 •. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer 0 G I (_ .i 2 A heviiie, North Cardin. Permit No. NC0004952 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT; HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT TO DISCHARGE WASTEWATER UNDER THE 3. 0. DEPT. OF NA,A UXIL RESOURCES AND COMMUNITY DEVEL®PDZEN f`C T 7 3 1992 81V'S'ON Or CN'VI NYINTNL :.:'V" i;_r,;AT MORESViLLE RE61�7s"dAl QF1I�E In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Hoechst Celanese Corporation is hereby authorized to discharge wastewater from a facility located at Shelby Plant on NC Highway 198 south of Shelby Cleveland County to receiving waters designated as Buffalo Creek in the Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, If, and III hereof. This permit shall become effective This permit and the authorization to discharge shall expire at midnight on December 31, 1993 Signed this day A. Preston Howard, Jr., Acting Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. NC0004952 SUPPLEMENT TO PERMIT COVER SHEET Hoechst Celanese Corporation is hereby authorized to: 1. Continue to operate the existing activated sludge treatment facility (outfall 001), and continue to discharge cooling water (outfall 002) from a facility located at Shelby Plant, on NC Highway 198, south of Shelby, Cleveland County (See Part III of this Permit), and 2. Discharge from said treatment works at the location specified on the attached map into Buffalo Creek which is classified Class C waters in the Broad River Basin. ., � , , - 'fir"•` . 'mar• ^�•�-�•s:-••�•�s AT r �t 1 n \ Apt w" Rl AR fi IV gzz nil/ O �, '��� , 4v `. - f a, } i '� i; !r.,C�\•\ - • - � /� �/\ �, ��F�\ ,� \/ _ ram\ \ �, - , II \ , •'\`` -,.Y�\\�\\ iii / _ � `� '?ate'_ \, ••����\�\, � / I ,1.� �. �� '^ ;, ,_\ ,��.� - i' � � �- i ;'_ � ,\fin ` } o��' \� ���,1\ p\� -. � • I� - \ ' \ 1 � Y O< � " Eu qd!,� � . '1� Ov"B `� 1' ^-�\` • _y-, � ` it � • ��` -' n C^90B' �L \ �,� SZZZ`1 a -B tt �• a/ i \ ` - '� +\ `\spu0d ''.4 uof4elsgng� 1\b % �;���\ _�`• ( `aaseMjeujsnpu01 O v 'o�.•:ar,�; � i / ``\\! Fi C68E �/L8 - _ - � - ��f/, o �h:4�SE�h .i /..._.,/� �•,1 ; ��;- /,- L9B\i. -- i •� ,`� 1, .. _ / 88' . .-��C76. \ 1• '� .. � A. ( ), EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Interim Permit No. NC0004952 During the period beginning on the effective date of the permit and lasting until May 31, 1994, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent CharacterlstIc. Flow OOD, 5 Day, 20 °C TSS Fecal Coliform (geometric mean) Oil and Grease Total Nitrogen (NO2+NO3+TKN) Total Phosphorus Chronic Toxicity** Pollutant Analysis*** Discharge Limitation! Units (specify Mon. Avg. Daily Max Mon. Ava. Daily Max, 0.80 MGD 275.0 530.0 520.0 975.0 * Sample locations: E - Effluent, I - Influent 200.0 mg/I 400.0 mg/I Monitoring Requirements Measurement Sample *Sample Frequency Type Location Continuous Recorder E Daily Composite E Daily Composite E Weekly Grab E Quarterly Grab E Semi-annually Composite E Semi-annually Composite E Quarterly Composite E Annually E ** Chronic Toxicity (Ceriodaphnia) P/F at 6.5%; March, June, September and December; See Part III, Condition D. *** See Part III, Condition E. The pH shall not be less than 6.0 standard wets nor greater than 9.0 standard units and shall be monitored daily at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. n A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Interim - Page Two . Permit No. NC0004952 The effluent pH of the wastewater is defined and limited at a point between the final clarifiers and final polishing pond, such a point being after the combination of all potential influents to polishing pond, shall not be less than 6.0 Standard Units nor greater than 9.0 Standard Units. If the pH of the effluents from the polishing ponds exceed 9.0, there will be no effluent violation if the wastewater from the final clarifier has met the required pH limits during the thirty (30) days preceding the measurement of the pH above 9.0 of the effluent from the polishing ponds. The pH of the wastewater from the clarifiers and the pH of the effluent from the polishing ponds (final discharge) will be monitored by continuous recorder. Upstream and downstream monitoring shall be conducted on any day the pH of the effluent from the final polishing pond is outside the 6-9 standard unit range. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS INTERIM NC0004952 During the period beginning on the effective date of the permit and lasting until MAY 31, 1994, the Permittee is authorized to discharge from outfall serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Daily Max. Monthly Avg. Measurement Sample *Sample lbs/day lbs/day Frequency Type Location Acenaphthene 0.003 0.003 Quarterly Grab E Acrylonitrile 0.069 0.069 Quarterly Grab E Benzene 0.132 0.089 Quarterly Grab E Carbon Tetrachloride 0..092 0.044 Quarterly Grab E Chlorobenzene 0.068 0.036 Quarterly Grab E 1,2,4-Trichlorobenzene 0.339 0.164 Quarterly Grab E Hexachlorobenzene 0.001 0.001 Quarterly Grab E 1,2-Dichloroethane 0.447 0.122 Quarterly Grab E 1, 1, 1 -Trichloroethane 0.131 0.051 Quarterly Grab E Hexachloroethane 0.131 0.051 Quarterly Grab E 1,1-Dichloroethane 0.143 0.053 Quarterly Grab E 1,1,2-Trichloroethane 0.131 0.051 Quarterly Grab E Chloroethane 0.648 0.252 Quarterly Grab E Chloroform 0.111 0.051 Quarterly Grab E 2-Chlorophenol 0.011 0.011 Quarterly Grab E 1,2-Dichlorobenzene 0.394 0.186 Quarterly Grab E 1,3-Dichlorobenzene 0.106 0.075 Quarterly Grab E 1,4-Dichlorobenzene 0.068 0.036 Quarterly Grab E 1, 1 -Dichloroethylene 0.060 0.039 Quarterly Grab E 1,2-trans-Dichloroethylene 0.131 0.051 Quarterly Grab E 2,4-D_ichlorophenol 0.010 0.010 Quarterly Grab E 1,2-Dichloropropane 0.556 0.370 Quarterly Grab E 1,3-Dichloropropylene 0.106 0.070 Quarterly Grab E 2,4-Dimethylphenol 0.087 0.044 Quarterly Grab E 2,4-Dinitrotoluene 0.129 0.129 Quarterly Grab E 2,6-Dinitrotoluene 1.550 0.617 Quarterly Grab E Ethylbenzene 0.261. 0.077 Quarterly Grab E Fluoranthene 0.164 0.060 Quarterly Grab E Bis(2-Chloroisopropyl)ether 1.831 0.728 Quarterly Grab E Methylene Chloride 0.215 0.097 Quarterly Grab E Methyl Chloride 0.460 0.208 Quarterly Grab E Hexachlorobutadiene 0.119 0.048 Quarterly Grab E Naphthalene 0.003 0.003 Quarterly Grab E Nitrobenzene 0.164 0.065 - Quarterly Grab E 2-Nitrophenol 0.167 0.099 Quarterly Grab E 4-Nitrophenol 0.300 0.174 Quarterly Grab E 2,4-Dinitrophenol 0.297 0.172 Quarterly Grab E 4,6-Dinitro-o-cresol 0.670 6.189 Quarterly Grab E Phenol 0.063 0.036 Quarterly Grab E (Continued) Effluent Characteristics Mon. Avg. Daily Max. Measurement Sample *Sample lbs/day lbs/day Frequency Type Location Bis(2-ethylhexyl)phthalate 0.675 0.249 Quarterly Grab E Di-n-butyl phthalate 0.138 0.065 Quarterly Grab E Diethyl phthalate 0.491 0.196 Quarterly Grab E Dimethyl phthalate 0.114 0.046 Quarterly Grab E Benzo(a)anthracene 0.003 0.003 Quarterly Grab E Benzo(a)pyrene 0.003 0.003 Quarterly Grab E 3,4-Benzofluoranthene 0.003 0.003 Quarterly Grab E Benzo(k)fluoranthene 0.003 0.003 Quarterly Grab E Chrysene 0.003 0.003 Quarterly Grab E Acenaphthylene 0.003 0.003 Quarterly Grab E Anthracene 0.003 0.003 Quarterly Grab E Fluorene Phenanthrene 0.003 0.003 0.003 0.003 Quarterly Quarterly Grab Grab E E Pyrene 0.003 0.003 Quarterly Grab E Tetrachloroethylene 0.089 0.039 Quarterly Grab E Toluene Trichloroethylene 0.193 0.131 0.063 0.051 Quarterly Quarterly Grab Grab E E Vinyl Chloride 0.222 0.222 Quarterly Grab E Total Chromium 5.154 2.685 Quarterly Grab E Total Copper 8.175 1.016 Quarterly Grab E Total Cyanide 0.515 - 0.515 - Quarterly Grab E Total Lead 1.669 0.774 Quarterly - Grab E Total Nickel 2.779 2.779 Quarterly Grab E Total Zinc 6.313 2.540 Quarterly Grab E Total phenolic compounds shall not exceed 0.111 lb/day. *Sample Location: E-Effluent A. ( ). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NCO004952 During the period beginning on June 1, 1994 and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number - 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristic. Flow BOD, 5 Day, 20 °C .TSS Fecal Coliform (geometric mean) Oil and. Grease Total Nitrogen (NO2+NO3+TKN) Total Phosphorus Chronic Toxicity" Pollutant Analysis*** Discharge Limitations. Units (speck/ Mon. Avg. Daily Max Mon, Avg. Daily Max. 0.80 MGD 85.8 212.2 152.8 395.0 *Sample locations: E - Effluent, I - Influent 200.0 /100 ml 400.0 /100 mi Monitoring Requirements Measurement Samnie *Samale Frequency Type Location Continuous Recorder E Daily Composite E Daily Composite E Weekly Grab E Quarterly Grab E Semi-annually Composite E Semi-annually Composite E Quarterly Composite E Annually E ** Chronic Toxicity (Ceriodaphnia) P/F at 6.5%; March, June, September, and December, See Part III, Condition D. *** See Part III, Condition E. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the effluent by grab sample. There shall be no discharge of floating solids'or visible foam in other than trace amounts. A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final - Page Two Permit No. NC0004952 The effluent pH of the wastewater is defined and limited at a point between the final clarifiers and final polishing pond, such a point being after the combination of all potential influents to polishing pond, shall not be less than 6.0 Standard Units nor greater than 9.0 Standard Units. If the pH of the effluents from the polishing ponds exceed 9.0, there will be no effluent violation if the wastewater from the final clarifier has met the required pH limits during the thirty (30) days preceding the measurement of the pH above 9.0 of the effluent from the polishing ponds. The pH of the wastewater from the clarifiers and the pH of the effluent from the polishing ponds (final discharge) will be monitored by continuous recorder. Upstream and downstream monitoring shall be conducted on any day the pH of the effluent from the final polishing pond is outside the 6-9 standard unit range. _ . EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL NC0004952 During the period beginning on May 31, 1994 and lasting until expiration, the Permittee is authorized to discharge from outfall serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Daily Max. Monthly Avg. Measurement Sample *Sample lbs/day . lbs/day Frequency Type Location Acenaphthene 0.003 0.003 Quarterly Grab E Acrylonitrile 0.069 0.069 Quarterly Grab E Benzene Carbon Tetrachloride 0.132 0..092 0.089 0.044 Quarterly Quarterly Grab Grab. E E Chlorobenzene 0.068 0.036 Quarterly Grab E 1,2,4-Trichlorobenzene 0.339 0.164 Quarterly Grab E Hexachlorobenzene .0.001 0.001 Quarterly Grab E 1,2-Dichloroethane 0.447 0.122. Quarterly Grab E 1, 1, 1 -Trichloroethane 0.131 0.051 Quarterly Grab E Hexachloroethane 0.131 0.051 Quarterly Grab E 1,1-Dichloroethane 0.143 0.053 Quarterly Grab E 1,1,2-Trichloroethane 0.131 0.051 Quarterly Grab E Chloroethane 0.648 0.252 Quarterly Grab E Chloroform 0.111 _ 0.051 Quarterly Grab E 2-Chlorophenol 0.011 0.011 Quarterly Grab E 1,2-Dichlorobenzene 0.394 0.186 Quarterly Grab E 1,3-Dichlorobenzene 0.106 0.075 Quarterly Grab E 1,4-Dichlorobenzene 0.068 0.036 Quarterly Grab E l,l-Dichloroethylene 0.060 0.039 Quarterly Grab E 1,2-trans-Dichloroethylene 0.131 0.051 Quarterly Grab E 2,4-Dichlorophenol 0.010 0.010 Quarterly Grab E 1,2-Dichloropropane 0.556 0.370 Quarterly Grab E 1,3-Dichloropropylene 0.106 0.070 Quarterly Grab E 2,4-Dimethylphenol 0.087 0.044 Quarterly Grab E 2,4-Dinitrotoluene . 0.129 0.129 Quarterly Grab E 2,6-Dinitrotoluene 1.550 0.617 Quarterly Grab E Ethylbenzene Fluoranthene 0.261 0.164 0.077 0.060 Quarterly Quarterly Grab Grab E E Bis(2-Chloroisopropyl)ether 1.831 0.728 Quarterly Grab E Methylene Chloride 0.215 0.097 Quarterly Grab J E Methyl Chloride 0.460 0.208 Quarterly Grab E Hexachlorobutadiene 0.119 0.048 Quarterly Grab E Naphthalene Nitrobenzene 0.003 0.164 0.003 0.065 Quarterly Quarterly Grab Grab E 2-Nitrophenol 0.167 0.099 Quarterly Grab E E 4-Nitrophenol 0.300 0.174 Quarterly Grab E 2,4-Dimtrophenol 0.297 0.172 Quarterly Grab E 4,6-Dinitro-o-cresol 0.670 0.189 Quarterly Grab E Phenol 0.063 . 0.036 Quarterly Grab E (Continued) Effluent Characteristics Mon. Avg. Daily Max. Measurement Sample *Sample lbs/day lbs/day Frequency Type Location Bis(2-ethylhexyl)phthalate 0.675 0.249 Quarterly Grab E Di-n-butyl phthalate 0.138 0.065 Quarterly Grab E Diethyl phthalate 0.491 0.196 Quarterly Grab E Dimethyl phthalate 0.114 0.046 Quarterly Grab E Benzo(a)anthracene 0.003 0.003 Quarterly Grab E Benzo(a)pyrene 0.003 0.003 Quarterly Grab E 3,4-Benzofluoranthene 0.003 0.003 Quarterly Grab E Benzo(k)fluoranthene 0.003 0.003 Quarterly Grab E Chrysene 0.003 0.003 Quarterly Grab E Acenaphthylene 0.003 0.003 Quarterly Grab E Anthracene 0.003 0.003 Quarterly Grab E Fluorene - 0.003 0.003 . Quarterly Grab E Phenanthrene 0.003 0.003 Quarterly Grab E Pyrene Tetrachloroethylene 0.003 0.089 0.003 0.039 Quarterly Quarterly Grab Grab E E Toluene Trichloroethylene 0.193 0.131 0.063 0.051 Quarterly Quarterly Grab. Grab E E Vinyl Chloride 0.222 0.222 Quarterly Grab E Total Chromium 5.154 2.685 ' Quarterly Grab E Total Copper 8.175 1.016 Quarterly Grab E Total Cyanide 0.515 0.515 Quarterly Grab E Total Lead 1.669 0.774 Quarterly Grab E Total Nickel 2.779 2.779 Quarterly Grab E Total Zinc 6.313 2.540 Quarterly Grab E . Total phenolic compounds shall not exceed 0.111 lb/day. *Sample Location: E-Effluent A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004952 During the period beginning on the effective date of the permit and lasting until expiration, the Peimittee is authorized to discharge from outfall(s) serial number 002. Such discharges shall be limited and monitored by the permittee as specified below: jEffIuent Characteristic. Flow Temperature Total Residual Chlorine' Discharge Limltatlona . Units (specify Mon. Avg. Daily Max Mon. An. Dail Max Monitoring Requirements Measurement Sample 'Sample Frequency Type Location Weekly Instantaneous E Weekly Grab E Weekly _ Grab E THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE TREATMENT ITISYSTEM EXCEPT AS PRE -APPROVED ADDITIVES TO BIOCIDAL COMPOUNDS. *Sample Locations: E - Effluent **The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8° C and in no case cause the ambient water temperature to exceed 29' C. ***Monitoring requirements only apply if chlorine is added to the cooling water. The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See Part III of this Permit). The pH shall not be less than6.0 standard units nor greater than 9.0 standard units and shall be monitored weekly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. Part I Permit No. NC0004952 B. Schedule of Compliance 1. The permittee shall comply with Final Effluent Limitations specified for discharges in accordance with the following schedule: Begin construction ( contractor on site and authorization to proceed executed ) on or before . . . . . . . . . . . . . . October 31,1992 Complete construction ( all. treatment units in place and in operation ) on or before . . . . . . . . . . . . . . _ . . December 31,1993 Achieve compliance with final limitations on or before . . . . . . . . . . ... . . . . May 31,1994 Part III Permit No. NC0004952 D. The effluent discharge shall at no time exhibit chronic toxicity in any two consecutive toxicity tests, using test procedures outlined in: , 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 6.5% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from issuance of this permit during the months of March, June, September and December. Effluent sampling for this .testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management P.O. Box 27687 Raleigh, N.C. 27611 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream., this permit may be reopened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting (within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. E. The permittee shall conduct a test for pollutants annually at the effluent from the treatment plant. The discharge shall be evaluated as follows: 1) A pollutant analysis of the effluent must be completed annually using EPA approved methods for the following analytic fractions: (a) purgeables (i.e., volatile organic compounds); (b) acid extractables; (c) base/neutral extractables• (d) organochlorine pesticides and PCB's (e) herbicides; and (f) metals and other inorganics. The Annual Pollutant Analysis Monitoring (APAM) Requirement Reporting Form A and accompanying memo, to be provided to all discharges affected by this monitoring requirement, describes the sampling and analysis requirements and lists chemicals to be included in the pollutant analysis. This monitoring requirement is to be referred to as the "Annual Pollutant Analysis Monitoring Requirement" (APAM). 2) Other significant levels of synthetic organic chemicals must be identified and approximately quantified. For the purpose of implementing this requirement, the largest 10 GC/MS peaks in the purgeable, base/neutral extractable, and acid extractable fractions (or fewer than 10, if less than 10 unidentified peaks occur) for chemicals other than those specified on the APA Requirement Reporting Form A should be identified and approximately quantified as stated in the APAM Reporting Form A instructions. This part (item 2) of the APAM requirement is to be referred to as the "10 significant peaks rule". F. Biocide Condition The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include completion of Biocide Worksheet Form 101 and a map locating the discharge point and receiving stream. Concentrations of chromium, copper, or zinc added to biocides shall not exceed applicable water quality standards or action levels in the receiving stream, as determined by calculations from the biocide worksheet Form 101 with Supplemental Metals Analysis worksheet. G. Disposal Alternatives The Permittee shall continually evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations, or laws, the permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and a plan of action within sixty (60) days of notification by the Division. H. During quarterly periods when the groundwater remediation wastewaters are discharged to Hoechst Celanese's wastewater treatment facility, copies of quarterly groundwater reports submitted to EPA are to be attached to the appropriate monthly self -monitoring report submitted in fulfillment of reporting requirements contained in this permit. PART 1 Section B. Schedule of Compliance ,1. The permittee shall comply with Final Effluent Limitations specified for discharges in accordance with the following schedule: Permittee shall comply with Final Effluent Limitations by the effective date of the permit unless specified below. 2. Permittee shall at all times provide the operation and maintenance necessary to operate the existing facilities at optimum efficiency. 3. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next schedule requirements. Part II Page 1 of 14 PART II STANDARD CONDITIONS FOR NPDES PERMITS .. I!1 = M R ! . i 1 �1� The Director of the Division of Environmental Management. ., 0. • 1 Means the Division of Environmental Management, Department_ of Environment, Health and Natural Resources. 3. J MQ Used herein means the North Carolina Environmental Management Commission. 4. Act or "the Act" The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended, 33 USC 1251, et. seq. 5. Mass/Day Measurements a. The "monthly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month. It is therefore, an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as "Monthly Average" in Part I of the permit. b. The "weekly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar week (Sunday - Saturday) on which daily. discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such week. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the week and then dividing this sum by the number of days the tests were reported This limitation is identified as "Weekly Average" in Part I of the permit c. The "maximum daily discharge" is the total mass (weight) of a pollutant discharged during a calendar day. If only one sample is taken during any calendar day the weight of pollutant calculated from it is the -"maximum daily discharge." This limitation is identified as 'Daily Maximum," in Part I of the permit. Part H Page 2 of 14 d. The "average annual discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar year on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such year. It is; therefore, an arithmetic mean found by adding, the weights -of pollutants found each day of the year and then dividing this sum by, the number of days the tests were reported. This limitation is defined as "Annual Average" in Part I of the permit. •r-r�r:••r U�. n n r a. The "average monthly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average monthly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar month. This limitation is identified as "Monthly Average" under "Other Units" in Part I of the permit. b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar week (Sunday/Saturday) on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or .measured during such week (arithmetic mean of the -daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average weekly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under "Other Units" in Part I of the permit. c. The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. If only one sample is taken during any calendar day the concentration of pollutant calculated from it is the "Maximum Daily Concentration". It is identified as 'Daily Maximum" under "Other Units" in Part I of the permit. d. The "average annual concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled and measured divided by the number of, daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of.grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day . The average yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year. e. The "daily average concentration" (for dissolved oxygen) is the minimum allowable amount of dissolved oxygen required to be available in the effluent prior to discharge averaged over a calendar day. If only one dissolved oxygen sample is taken over a calendar day, the sample is considered to be the "daily. average concentration" for the discharge. It is identified as "daily average" in the text of Part I. Part H Page 3 of 14 f. The "quarterly average concentration" is the average of all samples taken over a calendar quarter. It is identified as "Quarterly Average Limitation" in the text of Part I of the permit. g. A calendar quarter is defined as one of the following distinct periods: January through March, April through June, July through September, and October through December. a. Flow, (MGD): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. b. An "instantaneous flow measurement" is a measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. c. A continuous flow measurement" is a measure of discharge flow from the facility which occurs continually without interruption throughout the operating hours of the facility.. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. F•' • ON.�I • a. Composite Sample: A composite sample shall consist of: (1) a series of grab samples collected at equal time intervals over a 24 hour period of discharge and combined proportional to the rate of. -flow measured at the time of individual sample collection, or (2) a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset number of gallons passing the sampling point, Flow measurement between sample intervals shall be determined by use of a flow recorder and totalizer, and the present gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at the treatment system, or (3) a single, continuous sample collected over a 24 hour period proportional to the rate. of flow. In accordance with (1) above, the time interval between influent grab samples shall be . no greater than once per hour, and the time interval between effluent grab samples shall be no greater than once per hour except at wastewater treatment systems having a. detention time of greater than 24 hours. In such cases, effluent grab samples may be collected at time intervals evenly spaced over the 24 hour period which are equal in number of hours to the detention time of the system in number of days. However, in no case may the time interval between effluent grab samples be greater than six (6) hours nor the number of samples less than four (4) during a 24 hour sampling period. b. ' Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. a Arithmetic Mean: The arithmetic mean of any set of values is the summation of the . individual values divided by the number of individual values. Part II Page 4 of. 14. b. Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is. equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one (1). c. Weighted by Flow Value: Weighted by flow value means the summation of each concentration times -its respective flow divided by the summation of the respective flows. A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. A hazardous substance means any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application. a. The permittee shall comply with effluent standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants and -Frith standards for sewage sludge use or disposal established under section 405(d) of the Clean Water Act. within the time provided in the regulations that establish these standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. b.' The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $10,000 per violation with the maximum amount not to exceed $125,000. [Ref: Section 309 of the Federal Act 33 U.S.C. 1319 and 40 CFR 122.41 (a)] Part U Page 5 of 14 c. Under state law, a daily civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person who. violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref: North Carolina General Statutes § 143-215.6 (a)] The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health or the environment. �1 / e1•MI11 I, •M Except as provided in permit conditions on 'Bypassing" (Part II, CA.) and "Power Failures (Part II, C.7.), nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. The issuance of this permit does not convey any property rights in either real or personal. property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. • • •M • 01 111.1 This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby. Part II Page 6 of 14 8, Duty to Provide Information The permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying, revolting and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required to be kept by this permit. ' I-l.s M ;X..•� If the permittee wishes to continue an activity regulated by this permit after the expiration date of this permit, the permittee must apply for and obtain a new permit. The permittee is not authorized to discharge after the expiration date. In order to rive automatic authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge that has not requested renewal at least 180 days prior to expiration, or any discharge that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq. All- applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal . executive officer or ranldng elected official. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: 0)' The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of Part Il Page 7 of 14 'equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit Issuing Authority. c. Certification. Any person signing a document under paragraphs a. or b. of this section . shall make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or.persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and believe, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 12. Permit Actions This permit may be modified, revoked and reissued, or terminated for cause.The filing of a request by the permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does not stay any permit condition. 1 OWE O ;; G..TS ,.1• - 7O. OM The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit, revoking and reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. * . = The exclusive authority to operate thisTacility arises under this permit. The authority to operate the facility under previously issued permits bearing this number is no longer effective. The conditions, requirements, terms, and provisions of this permit authorizing. discharge under the National Pollutant Discharge Elimination System govern discharges from this facility. Pursuant to Chapter 90A-44 . of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities. The permittee shall notify the Division's Operator Training and Certification Unit within thirty days of any change in the ORC status. Part H Page 8 of 14 2. Proper Qperation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control. (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of the permit. It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit. a. Definitions (1) 'Bypass" means the known diversion of waste streams from any portion of a treatment facility including the collection system, which is not a designed or established.or operating mode for the facility. (2) "Severe property damage" means substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and,permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. b. Bypass not exceeding limitations. The permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the provisions of Paragraphs c. and d. of this section. c. Notice (1) Anticipated bypass. If the permittee knows in advance of the need fora bypass, it. shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. (2) Unanticipated bypass. The permittee shall submit notice of an unanticipated bypass as required in Part II, E. 6.'of this permit. (24-hour notice). d. Prohibition of Bypass (1) Bypass is prohibited and the Permit Issuing Authority may take enforcement action against a permittee for bypass, unless: (a) Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; Part II Page 9 of 14 (b) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable .engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and (c) The permittee submitted notices as required under Paragraph c. of this section. (2) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse affects, if the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph d. (1) of this section. 5. Upsets a. 'Definition. "Upset " means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventivemaintenance, or careless or improper operation. b. Effect of an upset. An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the requirements of paragraph c. of this condition are met. No determination made during administrative review of claims that noncompliance was caused by upset, and before an action for noncompliance, is final administrative action subject to judicial review. c. Conditions necessary for a demonstration of upset. 1 A permittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or other relevant evidence that: (a) An upset occurred and that the permittee can identify the cause(s) of the upset; (b) The permittee facility was at the time being properly operated; and (c) The permittee submitted notice of the upset as required in Part H, E. 6. (b) (B) of this permit. (d) The permince complied with any remedial measures required under Part H, B. 2. of this 'permit. d.. Burden of proof. In any enforcement proceeding the permittee seeking to establish the occurrence of an upset has the burden of proof. Part II Page 10 of 14 Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant .from such materials from entering waters of the State or navigable waters of the United States. The permittee. shall comply with all existing federal regulations governing the disposal of sewage sludge. Upon promulgation of 40 CFR Part 503, any permit issued by the Permit Issuing Authority for the disposal of sludge may be reopened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR Part 503. The permittee shall comply with applicable 40 CFR Part 503 Standards for the Use and Disposal of Sewage Sludge (when promulgated) within the time provided in the regulation, even if the permit is not modified to incorporate the requirement. The permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. 7. Power Failures The permittee is responsible for maintaining adequate safeguards as required by DEM Regulation, Title 15A, North Carolina Administrative Code, Subchapter 2H, .0124 Reliability,- to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. R I RI ellu 0• Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall betaken on a day and time that is characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by, any other wastestream, body of water, or substance. Monitoring points shall . not be changed without notification to and the approval of -the Permit Issuing Authority. 2. :Z"w-ling Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form _'DEy1 No. MR 1,1.1, 2, 3) or alternative forms approved by the Director, DEM, postmarked no later than the 30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the'last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section ATTENTION: Central Files Post -Office Box 27687 Raleigh, North Carolina 27611 Part H Page 11 of 14 Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than 10% from the true discharge rates throughout the range of expected discharge volumes. Once -through condenser cooling water flow which is monitored by pump logs, or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. Wit•. �.• . s� Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level) approved method must be used. ONFUMNUMMOM The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. The permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, copies of all reports required by this permit, for a period of at least 3 - years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a. The date, exact place, and time of sampling or measurements; b. The individual(s) who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. Part H Page 12 of 14 or! Me IWO MIL The permittee shall allow the Director, or an authorized representative, upon the presentation of credentials and other documents as may be required by law, to; a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this permit; and d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. Planned Changes The permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility. Notice is required only when: a. The alteration or addition to a permitted facility may meet one of the criteria for determining whether a facility is a new source in 40 CFR Part 122.29 (b); or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This notification applies to pollutants which are subject neither to effluent limitations in the permit, nor to notification requirements under 40. CFR Part 122.42 (a) (1). The permittee shall give advance notice to the Director of any planned changes in the permitted facility or activity which may result in -noncompliance with permit requirements. 4. Transfers This permit is not transferable to any person except after notice to the Director. The Director may require modification or revocation and reissuance of the permittee and - incorporate such other requirements as may be necessary under the Clean Water Act. Part II Page 13 of 14 5. Monitoring Reports Monitoring results shall be reported at the intervals specified elsewhere in this permit. a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See Part II. D. 2. of this permit). b. If the permittee monitors any pollutant more frequently than required by the permit, using test procedures specified in Part II, D. 4. of this permit, the results of this monitoring shall be included in the calculation and reporting of the data submitted in the DMR. c. Calculations for all limitations which require averaging of measurements shall utilize an arithmetic mean unless otherwise specified by the Director in the permit. a. The permittee shall report to the central office or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its cause; the period of noncompliance, including exact dates and times, and. if the noncompliance has not been corrected, the anticipated time it is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. b. The following shall be included as information which must be reported within 24 hours under this paragraph. (A) Any unanticipated bypass which exceeds any effluent limitation in the permit. (B) Any upset which exceeds any effluent limitation in the permit. (C) Violation of a maximum daily discharge limitation for any of the pollutants listed by the Director in the permit to be reported within 24 hours. c. The Director may waive the written report on a case -by -ease basis for reports under paragraph b. above of this condition if the oral report has been received within 24 hours. FAKO-17 M-HOUTOMIJBIJ The permittee shall report all instances of noncompliance not reported under Part H. E. 5 and 6. of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part II. E. 6. of this permit. MCI - O• • , Where the permittee becomes aware that it failed to submit any relevant facts in a permit application, or submitted incorrect information in a permit application or in any report to the .Director, it shall promptly submit such facts or information. Part U Page 14 of 14 9. Noncompliance Notification The permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the water pollution control facility which results in the, discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester, the known passage of a slug of hazardous substance through the facility; or any other unusual. circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. Persons reporting such occurrences by telephone shall also file a written report in letter form within 5 days following first knowledge of the occurrence. 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1(b)(2) or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reps The Clean Water Act provides.that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. f PART III OTHER REQUIREMENTS ENEWMERTWOM No construction of wastewater treatment facilities or additions to add to the plant's treatment capacity or to change the type of process utilized at the treatment plant shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. B. Groundwater Monitoring The permittee shall, upon written notice from the Director of the Division of Environmental Management, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. C. Chances in Discharges of Toxic Substances The permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe: a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) One hundred micrograms per liter (100 ug/1); (2) Two hundred micrograms per liter (200 ug/1) for acrolein and acrylonitrile; five hundred micrograms per liter (500 ug/1) for 2.4-dinitrophenol and for 2-methyl-4.6-dinitrophenol; and one milligram per liter (1 mg/1) for antimony; (3) Five (5) times the maximum concentration value reported for that pollutant in the permit - application. b. That any activity has occurred or will occur which would result in any discharge, on a non -routine or infrequent basis, of a toxic pollutant which is not limited in.the permit, if that discharge will exceed the highest of the following "notification 'levels"; (1) Five hundred micrograms per liter (500 ug/1); (2) One milligram penliter (1 mg/1) for antimony; (3) Ten 00) times the maximum concentration value reported for that pollutant in the permit application. X. C. DEPT. OF NATURAL d,•s o RESOURCES AND NOMMUNI-IT DEC 13 1991 qUORESVILLE IGI OFState of North Carolina REGInAL OFFI�I: Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor William W. Cobey, Jr., Secretary December 17, 1991 Mr. Terry Atkins Hoechst Celanese Corp. PO Box 87 Shelby, NC 28151-0087 George T. Everett, Ph.D Director Subject: NPDES No. NC0004952 Hoechst Celanese Anti -Foam Agent Betz Foam -Trot 355 Cleveland County Dear Mr. Atkins: The Division of Environmental Management has reviewed the data submitted by you on the subject anti -foam agent Betz Foam -Trol 355. The data indicates that the use of this additive does not appear -to present a potentially toxic threat. The Division, therefore, approves of the use of the anti -foam agent Bet z Foam-Trol 355 under the proposed conditions. If you need further information or have any other questions please contact Mr. Dale Overcash at (919) 733-5083. �\ cc:+l;laz e�sg"ifice Central Files Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer RECEIVED Water Quality Section SEP 1 - 1988 Asheville Regional Office State of North Carolina Asheville, North luarclina Department of Natural Resources and Community Development Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor August 18, 1988 R_ Paul Films S. Thomas Rhodes, Secretary Director Mr.. W. C. Mayrose Hoechst. Celanese Corporation P.Q. Box 87 Shelby, N.C. 281.51.-0087 Subject: NPDES No. NC0004952 Hoechst Celanese Corporation Formerly Celanese Fisher Operation Cleveland County Dear I-1.r.•, Mayrose: In accordance with your request received July 18, 1988, we. are. forwarding herewith the subject permit now issued to. Hoechst Celanese Corporation. The only changes in this permit ire .itt name, ownership, and the. monitoring regt.!_i.remerits. The permit is issued pursuant to the require.ments of North Carolina General StaLute 1.43-2.15. 1 and the. Memorandum of Agreernent bet;+leeri North Carolina aril the U. S. Environmental ProL-ecti.ou. agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained :i.n th.:is permit are unacceptable to you, you may .request a. waiver n.r. modi.ficati.on p!:.rsuant to Regtal..at.i.on 1.5 NCAC 2B.0508(b) by written request to the D.ire.ct:or identifying the specific. issues to be contended. Unless such request is made within 30 days following receipt of this permit, this permit shall be final and binding. Should your request be denied, you will have the right to request an a.djudicato.ry h.eari.r.!.g. Please. take notice that this permit is not tr.ansfer.abI.e. Part 11, D.3. addresses the, requirements to be followed in case of cl!ai!gt. in or control. of this discharge. This permit does not affect the legal .requi.r.eme.nt: to obtain other permits which may be required by the Division of Environmental Management or Permits required by the Division of Land Resources, Coastal Area Management Act nr any other Federal. or Local governmental permit that may be required. Poliutior Pre!rntior, Pays P.V. Box 27687, Raleigh, Nor& Carolina 27611-7687 Telephone 919-733-7015 An Eaual Oaaortunity Affirnative Action Employer If you have any questions concerning this permit, please contact Mr. Dale Overcash, at telephone number 919/733-5083. Sincerely, ORIGINAL SIGINED 81y ARTHUR MOUBERRY RFQRul Wilms cc: Mr. Jim Patrick, EPA Asheville Regional Supervisor Central Files Compliance wat-r t~.�.r. sv Division t�..... State of North Carolina 6sheville, North Carolina Department of Natural Resources and Community Development Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor S. Thomas Rhodes, Secretary Mr. Williarh E. Ross, P.E. Engineering Superintendent Celanese Fibers Operations P.O. Box 87 Shelby, North Carolina 28150 Dear Mr. Ross: January 13, 1986. R. Paul Wilms Director CERTIFIED MAIL RETURN RECEIPT REQUESTED SUBJECT: Modification to NPDES Permit 'No. NC0004952 Celanese Fibers Operations Cleveland County In accordance with your request for Permit modification received May 28, 1985, we are forwarding herewith modifications to the subject permit.' These modifications eliminate upstream and downstream temperature sample �fo both outfalls and change the BOD sample* type for outfall •002'. from cor6posite to grab. Please find enclosed amended Pages 13, which should be inserted into your permit.' The old pages should be discarded. All other terms and conditions contained in:the original ,permit 'r.emain'unchanged and in'full effect.. These modifications are issued pursuant to the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency. If any parts, requirements, or limitations contained in'these modifications are unacceptable to you, you have the right to an adjudicatory hearing before a hearing officer upon written demand to the Director within'30 days following receipt of these modifications, identifying the specific 'issues to be contended. Unless such demand is 'made, these modifications shall be final and binding. Since Celanese Fibers Operations uses biocides, you must report any change in ' the type of biocides approved in `conjunction with your permit 'application. If y u have any questions concerning these modifications, please contact Ms. Lis ' Creech, telephone 919/733-5083. c: Mr. Jim' Patrick, �VH 7 * LS /gwt 11}iyCpo�g�'� , FOR R. Paul Wilms EPA Pollution Prevention Pays P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer A. (1 )• EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final 4" During the period beginning on the effective date of the permit ' and lasting until expiration, the permittee is authorized to discharge from outfall(s) serial number(s). oo1. Process Wastewater Discharge Such discharges shall be limited and monitored by the permittee as specified below: fluent Characteristics Discharge Limitations Kg/day (lbs/day) Daily Avg. Daily Max. Flow BOD, 5Day, 200 225(496) 527(1, 160) COD 2, 409(5, 300) 3, 977 (8, 750) TSS 291(640) 443(975) Copper,- - 0. 82 (1.8) 1.2 (2.7) Chromium 0.82(1.8) 1.2(2.7) Zinc - 2.6(5.7) 4.0(8.7) PH * Oil .6 Grease Detergents Temperature Total Nitrogen (NO2+NO3+TKN) Fecal Coliform Total Phosphorus Other Units (Specify) Daily Avg. Daily Max. 0.850 MGD Monitoring Requirements Measurement Sample Sample Frequency -fiype Locat on Daily Continuous I Daily Composite E Weekly Composite E Daily Composite E 2/Month Composite.: E 2/Month Composite E 2/Month Composite E Daily Grab E Weekly Grab E Monthly Composite E Daily Grab E Semi-annually Composite E Weekly Grab E Semi-annually . Composite E 0 The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored as specified above. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (1) (a). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - FINAL Note: #1 Higher flows.along with proportional increases in'pollutants discharged caused by rainfall will'not constitute a violation of the permit if 'the hydrological event can be documented by permittee through rain gauge records. * The pH of the wastewater at a point between the final clarifiers and final polishing pond, such a point being after the combination of all potential' influents to polishing 'pond, shall not be less than 6.0 Standard Units nor greater than 9.0 Standard Units. If the pH of the effluents from the polishing ponds exceeds 9.0, there will be no viol'atioh if the wastewater from the final clarifier has met the required pH limits during the thirty (30) days preceeding the measurement of 'the pH above 9.0 of the effluent from the polishing ponds. The pH of the wastewater from the clarifiers and the pH of the effluent from the polishing ponds (final discharge) will be monitdr'ed by continuous recorder. There shall be no discharge of floating solids or ,visible foam in'other than trace amounts. Samples taken incompliance with the monitdring requirements specified above shall be.takon at the following locations: Flow to be measured before the process waste treatment plant, BOD- SDay---20 C, COD, TSS, Copper, Chromium, and Zinc after the polishing ponds and prior to mixing with_ polymer cooling water. — Sample locations: E - Effluent, I - Influent. E Y A. (2)• EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the Permit ' and lasting until expiration, the permittee is authorized to discharge from outfall (s) serial number(s). 002 Polymer Cooling Water Discharge. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Flow Temperature BOD, 5Day, 200C Discharge Limitations Kg/day (lbs/day) Other Units (Specify) Daily Avg. Daily Max. Daily Avg. Daily Max. * Monitoring Requirements Measurement Sample Sample Frequency Type Locafon Weekly, Instahtaneous� I or E Weekly 10 mg/I 15 mg/I Daily Grab E G rab E THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER. * The temperature of the effluent shall be such as not to cause an increase in'Ahe temperature of the receiving stream of more than 2.8 C and in'no case cause the ambient water temperature to exceed 29 C. ** Sample locations: E - Effluent The permittee shall obtain approval for the continued use of biocides presently being utiliied in6thie cooling waters from the Division of Environmental Management within' 180 days of the effective date of the permit. • The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored weekly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. 1Y)GofleSv LU-,- s ea 4NTI o _EIVED \\ \� "'S'ON OF ENVIRONMENTAL A8ANA6EEAEY] DEC ?, 1990 MOORESVILLE State of North Carolina MCIoULMM Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor William W. Cobey, Jr., Secretary December 19, 1990 Mr. Steven F. Olp Senior Environmental Engineer Hoechst Celanese Corporation Post Office Box 87 Shelby, North Carolina 28151-0087 George T. Everett, Ph.D. Director Subject: Permit No. NC0004952 . Authorization to Construct Hoechst Celanese Corporation Wastewater Treatment Facility Cleveland County Dear Mr. Olp: A letter of request for an Authorization to Construct was received December 5, 1990 by the Division and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the construction of a 21,600 gpd wastewater treatment system to treat the centrifuge water and stormwater from the CERCLA project which consists of a 21,000 gallon storage tank, a 50 gpm transfer tank, a cartridge filter with approximately 160 sf of filter area, a 100,000 gpd carbon adsorption unit and a 75,000 gallon carbon adsorption unit with discharge of treated wastewater into Polishing Pond B which discharges to outfall 001 with ultimate discharge into Buffaloe Creek classified as C waters. This Authorization to. Construct is issued in accordance with Part III paragraph A of NPDES Permit No. NC0004952 issued August 18, 1988, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0004952. The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the North Carolina Division of Environmental Management. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Mooresville Regional Office, phone no. (704) 663-1699, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an in -place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Pollution Prevention Pays P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer Mr. Olp December 19, 1990 Page Two Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the pem-iitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to the Permits and Engineering Unit, P.O. Box 27687, Raleigh, NC 27611. The Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge of the wastewater treatment facilities. The operator must hold a certificate of the grade at least equivalent to the classification assigned to the wastewater treatment facilities by the Certification Commission. Within thirty days after the wastewater treatment facilities are 50% complete, the Permittee must submit a letter to the Certification Commission which designates the operator in responsible charge. A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6. The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. One (1) set of approved plans and specifications is being forwarded to you. If you have any questions or need additional information, please contact Mr. Mark Hawes, telephone number 919/733-5083. cc: Cleveland County Health Depart Qdooessvil_le Regional -Office- Training and Certification Unit Permit No. NC0004952 Authorization to Construct December 19, 1990 Enaineer's Certification 1, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project, for the Project Name Location Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Registration No. Date y PECEIVED PUBLIC NOTICE Water Quality Section STATE OF NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION AUG 2 9 1990 POST OFFICE BOX 27687 RALEIGH, NORTH CAROLINA 27611-7687 Asheville Regional Office NOTIFICATION OF INTENT TO ISSUE A STATE NPDES PEF11 IJTiille, North Carolina On the basis of thorough staff review and application of Article 21 of Chapter 143, General Statutes of North Carolina, Public Law 92-500 and other lawful standards and regulations, the North Carolina Environmental Management Commission proposes to issue a permit to discharge to the persons listed below effective 10/15/90 and subject to special conditions. Persons wishing to comment upon or object to the proposed determinations are invited to submit same in writing to the above address no later than 9/30/90 . All comments received prior to that date will be considered in the formulation of final determinations regarding the proposed permit. A public meeting may be held where the Director of the Division of Environmental Management finds a significant degree of public interest in a proposed permit. A copy of the draft permit is available by writing or calling the Division of Environmental Management, P.O. Box 27687, Raleigh, North Carolina 27611-7687, (919) 733-7015. The application and other information may be inspected at these locations during normal office hours. Copies of the information on file are available upon request and payment of the costs of reproduction. All such comments or requests regarding a proposed permit should make reference to the NPDES permit number listed below. Date b 1 ZZ I4b Lk George T. Everett, Director Division of Environmental Management Public notice of intent to issue a State NPDES permit to the following: 1. NPDES No. NC0004952. Hoechst Celanese Corporation, P. O. Box 87, Shelby, NC 28150 has applied for a permit renewal for a facility located at the Hoechst Celanese Shelby Plant on NC Highway 198, south of Shelby, Cleveland County. The facility discharges 0.55 MGD of treated domestic and industrial wastewater from one outfall and noncontact cooling water from one outfall into Buffalo Creek, a Class C stream in the Broad River Basin which has a 7Q10 flow of 20.00 cfs. Permit No. NC0004952 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT = PERMIT TO DISCHARGE WASTEWATER UNDER THE In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Hoechst Celanese Corporation is hereby authorized to discharge wastewater from a facility located at Shelby Plant on NC Highway 198 south of Shelby Cleveland County to receiving waters designated as Buffalo Creek in the Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, IL and III hereof. This permit shall become effective This permit and the authorization to discharge shall expire at midnight on December 31, 1993 Signed this day r George T. Everett, Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. NC0004952 SUPPLEMENT TO PERMIT COVER SHEET Hoechst Celanese Corporation is hereby authorized to: 1. Continue to operate the existing activated sludge treatment facility (outfall 001), and continue to discharge cooling water (outfall 002) from a facility located at Shelby Plant, on NC Highway 198, south of Shelby, Cleveland County (See Part III of this Permit), and 2. Discharge from said treatment works at the location specified on the attached map into Buffalo Creek which is classified Class C waters in the Broad River Basin. 867 85G _ ITT ✓✓ �' J. 897 .. � No3Sch'Y■ c h-' J 3996 PO4 ndusYr`ial-Waite Svbstation_� 849\CeM \�_�a\ O .. per•-, (((jjj 11795 26 -222 r 1 r New Ho 3995 i l : �\ — '`jam C 3994 775 _ ,t, tat, Q�h J17. 3893 O 1.1 198 % ^ ram-,lco 7J9 A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004952 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Flow BOD, 5 Day, 20 °C TSS Fecal Coliform (geometric mean) Oil and Grease Total Nitrogen (NO2+NO3+TKN) Total Phosphorus Chronic Toxicity" Pollutant Analysis' Discharge Limitatlons Lbs/day. Units (specify) Mon. Avg. Daily Max Mon. AVg. Daily Max. 0.55 MGD 85.8 212.2 152.8 395.0 200.0 /100 ml 400.0 /100 ml Monitoring Requirements Measurement Sample *Sample Frequency Type Location Continuous Recorder E Daily Composite E Daily Composite E Weekly Grab E Quarterly Grab E Semi-annually Composite E Semi-annually Composite E Quarterly Composite E Annually E *Sample locations: E - Effluent, I - Influent ** Chronic Toxicity (Ceriodaphnia) P/F at 4.5%; March, June, September, and December, See Part III, Condition D. *** See Part III, Condition E. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored daily at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0004952 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 002. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements .bs/day. Units (specify) Measurement Sample *Sample Mon. Avg. Daily Max Mon, Ava. Daily Max. Frequency Type Location Flow Weekly Instantaneous E Temperature " " " " Weekly Grab E Total Residual Chlorine""" Weekly Grab E THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER. *Sample Locations: E - Effluent **The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8° C and in no case cause the ambient water temperature to exceed 290 C. *"Monitoring requirements only apply if chlorine is added to the cooling water. The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See Part III of this Permit). The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored weekly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL NC0004952 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall serial number 001. Such discharges shall be _ limited and monitored by the pernrittee as specified below: Effluent Characteristics Daily Max. Monthly Avg. Measurement Sample *Sample lbs/day lbs/day Frequency _Type Location 00, Acenaphthene 0.003 0.003 Quarterly Grab E ,'Ot�-Acrylonitrile 0.069 0.069 Quarterly Grab E Benzene 0.132 0.089 Quarterly Grab E ,.,3o Carbon Tetrachloride 0.092 0.044-" Quarterly Grab E Chlorobenzene 0.068 0.036 Quarterly Grab E 1,2,4-Trichlorobenzene 0.339 0.164 Quarterly Grab E Hexachlorobenzene 0.001 0.001 Quarterly Grab E 1,2-Dichloroethan 0.447 0.122 Quarterly Grab E 1,1,1-Trichloroethane 0.131 0.051 Quarterly Grab E Hexachloroethane 0.131 0.051 , Quarterly Grab E 1,1-Dichloroethan 0.143 0.053 Quarterly Grab E 1,1,2-Trichloroethane 0.131 0.051 Quarterly Grab E Chloroethane 0.648 0.252 Quarterly Grab E Chloroform 0.111 0.051 Quarterly Grab E 0.011 0.011 Quarterly Grab E ,109-2-Chlorophenol 1,2-Dichlorobenzene 0.394 0.186 Quarterly Grab E 1,3-Dichlorobenzene 0.106 0.075 Quarterly Grab E 1,4-Dichlorobenzene 0.068 0.036 Quarterly Grab E 1,1-Dichloroethylene 0.060 0.039 Quarterly Grab E 1,2-trans-Dichloroethylene 0.131 0.051 Quarterly Grab E , , j&2,4-Dichlorophenol 0.010 0.010 Quarterly Grab E 1,2-Dichloropropane 0.556 0.370 Quarterly Grab E 1,3-Dichloropropylene 0.106 0.070 Quarterly Grab E 2,4-Dimethylphenol 0.087 0.044 Quarterly Grab E UA,2,4-Dinitrotoluene 0.129 0.129 Quarterly Grab E 2,6-Dinitrotoluene 1.550 0.617 Quarterly Grab E Ethylbenzene 0.261 0.077 Quarterly Grab E Fluoranthene 0.164 0.060 Quarterly Grab E Bis(2-Chloroisopropyl)ether 1.831 0.728 Quarterly Grab E Methylene Chloride 0.215 0.097 Quarterly Grab E Methyl Chloride 0.460 0.208 Quarterly Grab E Hexachlorobutadiene 0.119 0.048 Quarterly Grab E pkNaphthalene 0.003 0.003 QuarterlyGrab E Nitrobenzene 0.164 0.065 Quarterl Grab E 2-Nitrophenol 0.167 0.099 Quarterly Grab E 4-Nitrophenol 0.300 0.174 Quarterly Grab E 2,4-Dinitrophenol 0.297 0.172 Quarterly Grab E 4,6-Dinitro-o-cresol 0.670 0.189 Quarterly Grab E Phenol 0.063 0.036 Quarterly Grab E Bis(2-ethylhexyl)phthalate 0.675 0.249 Quarterly Grab E Di-n-butyl phthalate 0.138 0.065 Quarterly Grab E Diethyl phthalate 0.491 0.196 Quarterly Grab E Dimethyl phthalate 0.114 0.046 Quarterly Grab E enzo(a)anthracene 0.003 0.003 Quarterly Grab E WkBenzo(a)pyrene 0.003 0.003 Quarterly Grab E Effluent Characteristics i,4-Benzofluoranthene l�Benzo(k)fluoranthene iWhrysene i owene Trichloroethylene ,,prjVinyl Chloride Total Chromium Total Copper ,��Total Cyanide .�' Total Lead Total Nickel Total Zinc (Continued) Daily Max. Monthly Avg. Measurement Sample lbs/day lbs/day Frequency Type 0.003 0.003 _ Quarterly Grab 0.003 0.003 Quarterly Grab 0.003 0.003 Quarterly Grab 0.003 0.003 Quarterly Grab 0.003 0.003 Quarterly Grab 0.003 0.003 Quarterly Grab 0.003 0.003 Quarterly Grab 0.003 0.003 Quarterly Grab 0.089 0.039 Quarterly Grab 0.193 0.063 Quarterly Grab 0.131 0.051 Quarterly Grab 0.222 0.222 Quarterly Grab 5.154 2.685 Quarterly Grab 8.175 1.016 Quarterly Grab 0.515 0.515 Quarterly Grab 1.669 0.774 Quarterly Grab 2.779 2.779 Quarterly Grab 6.313 2.540 Quarterly Grab Total phenolic compounds shall not exceed 0.111 lb/day. *Sample Location: E-Effluent *Sample Location Part III Permit No. NC0004952 D. The effluent discharge shall at no time exhibit chronic toxicity in any two consecutive toxicity tests, using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 4.5% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from issuance of this - permit during the months of March, June, September and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1(original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management P.O. Box 27687 Raleigh, N.C. 27611 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be reopened and modified to. include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting (within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. E. The permittee shall conduct a test for pollutants annually at the effluent from the treatment plant. The discharge shall be evaluated as follows: 1) A pollutant analysis of the effluent must be completed annually using EPA approved methods .for the following analytic fractions: (a) purgeables (i.e., volatile organic compounds); (b) acid extractables; (c) base/neutral extractables; (d) organochlorine pesticides and PCB's (e) herbicides; and (f) metals and other inorganics. The Annual Pollutant Analysis Monitoring (APAM) Requirement Reporting Form A and accompanying memo, to be provided to all discharges affected by this monitoring requirement, describes the sampling and analysis requirements and lists chemicals to be included in the pollutant analysis. This monitoring requirement is to be referred to as the "Annual Pollutant Analysis Monitoring Requirement" (APAM). 2) Other significant levels of synthetic organic chemicals must be identified and approximately quantified. For the purpose of implementing this requirement, the largest 10 GC/MS peaks in the purgeable, base/neutral extractable, and acid extractable fractions (or fewer than 10, if less than 10 unidentified peaks occur) for chemicals other than those specified on the APA Requirement Reporting Form A should be identified and approximately quantified as stated in the APAM Reporting Form A instructions. This part (item 2) of the APAM requirement is to be referred to as_ _ the "10 significant peaks rule". F. The permittee shall not use any biocides except those approved in conjunction with the permit application. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include completion of Biocide Worksheet Form 101 and a map locating the " discharge point and receiving stream. R - a s DIVISION OF ENVIROI MENTAL MANAGEIMENT Mr. W. H. Town, P.E. SAnios Engineer, Environmental Affairs Fiber Industries, Inc. P.O. Box 10038 Charlotte, North Carolina 28201 Dear Mr. Town: R: R-4 , July_ yV a'ter Quality Di,.i;ion AUG 4 1980 Wester Asheville . NRev�onal Office orth Caroling v Subject: Permit No. �,,','INC4004952 Fiber Industries, Inc. Cleveland County I In accordance with your application for discharge Permit received. October 5, 1978, we are forwarding herewith the.subjeet State - NPDES Permit. This Permit is issued pursuant to the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency dated October 19, 1975. If'any'parts, requirements, or limitations contained in this Permit are unacceptable to you, you have the right to an adjudicatory hearing, before a hearing bfficer upon written demand to the Director within 30 days following receipt of this Permit, identifying the specific issues to be contended. Unless such demand is made, this Permit shall be final and binding. Please take notice that this Permit is not transferable. Part II, B.2. addresses the requirements to be followed in case of change in ownership or control of this discharge. This Permit does not affect the legal requirement to obtain other Permits which may be required by the Division of Environmental Management. If you have any questions concerning this Permit, please contact us. cc: George Harlow, EPA Asheville Regional Office Asheville Office ?Tanager Yours very truly, Gri,girai Si ,-.ed by L. P. BEN i O , `R. Neil S.-Grigg Director Permit No. NC 0004952 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT To Discharge Wastewater Under The NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Fiber Industries, Inc. is hereby authorized to discharge wastewater from a facility located at Cleveland County, North Carolina to receiving waters Buffalo Creek in the Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective July 25,'1980, This permit and the authorization to discharge -shall, expire .at midnight on June 30, 1981.` Signed this day of July 25, 1980. ()OSInai Signed by 1,,. P, BENTON, JR, Neil S. Grigg, Director. ivision .of Environmental Management By Authority of the Environmental Management Commission M1&I1. NPDES Discharge Permit No. N00004952 Fiber Industries, Inc. is hereby authorized to: ` 1) Continue the operation of existing wastewater treatment facilities located at Cleveland County, North Carolina subject to Part III, condition No. C of this Permit,, and 2) Discharge from said treatment works into Buffalo Creek which is classified Class "C" and is located in the Broad River Basin. A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning July 25, 1980 and lasting until June 30, 1981 permittee is authorized to discharge from outfall(s) serial number(s) 001 - Process Wastewater Discharge Such discharges shall be limited and monitored by the permittee as specified below: t Effluent Characteristics Discharge Limitations Monitoring Requiremen s Kg/day (lbs/day) Other Units (Specify) Measurement' Sample*** Sample**** Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency Type Locatir- Flow, M3%Day (MGD) -- -- 3,217 (0.85) 4,920 (1.3) Daily Continuous I BOD, 5-Day, 200C 225 (496) 527 (1,160) -- -- Daily Composite I,E,U,D COD 2,409 (5,300) 3,977 (8,750) -- -- Weekly Composite E,U,D TSS 291 (640) 443 (975) -- -- Daily Composite I,E Copper 0.82 (1.8) 1.2 (2.7) -- -- Monthly Composite E Chromium 0.82 (1.8) 1.2 (2.7) -- -- Weekly Composite I,E Zinc 2.6 (5.7) 4.0 (8.7) -- -- Monthly Composite E PH* - - -- -- Daily Grab I,E,U,D Oil & Grease -- -- -- -- Weekly Grab E,U,D Detergents -- -- -- -- Monthly Composite E Temperature -- -- -- -- Daily Grab E,U,D Dissolved Oxygen -- -- -- -- Daily Grab U,D Settleable Matter -- -- -- -- Daily Grab E Fecal Coliform -- -- -- -- Weekly Grab U,D Total Solids -- -- -- -- Weekly Composite I,E NH3-N -- -- -- -- Weekly Composite I,E 2!: -V11C 0- n dD rat G Cp cn: N,. '0 The pH shall not be less than. 6.0 standard units nor greater than 9•0 standard units and shall be monitored as specified above. A. (1) (a). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Note: #1. Higher flows along with proportional increases in pollutants discharged caused by rainfall will not constitute a violation of the permit if the hydrological event can be documented by permittee through rain gauge records. *The pH of the wastewater at a point between the final clarifiers and final polishing pond, such a point being after the combination of all potential influents to polishing pond, shall not be less than 6.0 Standard Units nor greater than 9.0 Standard Units. If the pH of the effluent from the polishing ponds exceeds 9.0, there will be no violation if the wastewater from the final clarifier has met the required pH limits during the thirty (30). days preceeding the measurement of the pH above 9.0 of the effluent from the polishing ponds. The pH of the wastewater from the clarifiers and the pH of the effluent from the polishing ponds (final discharge) will be monitored by continuous recorder. There shall be no discharge of floating solids or visible foam in other than trace amounts. Samples taken in compliance with the monitoring requirements specified above shall be taken at the following location(s): Flow to be measured before the process waste treatment plant; BOD5, COD, TSS, Copper, Chromium, and Zinc after the polishing ponds and prior to mixing with polymer cooling water. **Daily stream sampling frequency may be reduced at each stream sampling station to one time per week except during the months of June, July, August and September, when the frequency must be no less than three times per week at each stream sampling station. ***All stream samples may be grab samples. ****Sample Locations: I -Influent, E-Effluent, U-Upstream, D-Downstream zrororo 0maa o m,rt o 1- 'A. rt H Lz N O O . r4 A. ( ). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning July 25, 1980 and lasting until dune 30, 1981 permittee is -authorized to discharge from outfall(s) serial number(s). 002 - Polymer Cooling Water Discharge Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Kg/day (lbs/day) Other Units (Specify) K2-asurement Sample Sample* Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency ape Locati v, M3/Day (MGD) -- -- 2,271 (0.6) 2,271 (0.6) Weekly Instantaneous E DOD, 5-Day, 200C G 23 (50) 23 (50) -- -- Weekly Grab E pH -- -- -- -- Weekly Grab E ?emperature -- -- -- -- Weekly Grab E Temperature of receiving waters shall not be increased as result of this discharge more than 2.80C (5.040F) above the natural water temperature, and in no case shall the discharge cause receiving water temperature to exceed 290C (84.20F). *E - Effluent sample location shall be at a point prior to mixing with discharge 001 - Process Wastewater Discharge. C-)M 0 0) p -S ca -4 o E. M c+ C+ �a N O —h The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored as specified above. There shall be no discharge of floating solids or visible foam in other than trace amounts. ' Part I Page of _ Permit No. NC 0004952 B.,, SCHEDULE OF COMPLIANCE 1. The permittee shall achieve compliance with the effluent limitations specified for discharges in accordance with the following schedule: N/A 2. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next scheduled requirement. 1 M4&I4 i J PART I Permit No. NC Act used herein means the Federal Water Pollution Control Act, As amended. DEM used herein means the Division of Environmental Management -of the Department of Natural Resources and community Development "EMC" used herein means the North Carolina Environmental Management Commission. C. MONITORING AND REPORTING 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. 2. Reporting Monitoring results obtained during the previous IL month(s) shall be summarized for each month and reported on a Monthly Monitoring Report Form (DEM No. MR 1.0, 1.1, and 1.4) postmarked no.later than the 45th day following the completed reporting period. The first report is due on p 1 , ts86 . The DEM may require reporting of additional monitoring sults by written notification. Signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section Post Office Box 27687 Raleigh, North Carolina 27611 3. Definitions a. The "daily average" discharge means the total discharge by weight during a calendar month divided by the number of days in the month that the production or commercial facility was operating. Where less than daily sampling is required by this permit, the daily average discharge shall be determined by the summation of all the measured daily discharges by weight divided by the number of days sampled during the calendar month when the measurements were made. b. The "daily maximum" discharge means the total discharge by weight during any calendar day. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to The EMC regulations published pursuant to N. C. G. S. 143-215.63 et seq.. The Water -and Air Quality Reporting Act, Section 304(g), 13 USC 1314,'of the. Federal Water Pollution Control Act, As Amended, and Regulation 40 CFR 136. 5. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: 15 PART I Permit No. NC a. The exact place, date, and time of sampling; b. The dates the analyses were performed; ..c. The person(s) who performed the analyses; d. The analytical techniques or methods used; and e. The results of all required -analyses. 6. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be included in the calculation and reporting of the values required in the Monthly Monitoring Report Form (DEM MR 1.0, 1.1, 1.2, and 1.3). Such increased monitoring frequency shall also be indicated. The DEM may require more frequent monitoring or the monitoring of other pollu- tants not required in this permit by written notification. 7. Records Retention All records and information resulting from the monitoring activities required by this permit including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation shall be retained by the permittee fora minimum of three (3) years, or longer if requested by the State Division of Environmental Management or the Regional Administrator of the Environmental Protection Agency. I 16 PART ' 11 Permit No. NC A. MANAGEMENT REQUIREMENTS 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. Any anticipated facility expansions, production increases, or process modifications which will result in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the DEM of such changes. Following such notice, the permit may be modified to specify and limit any pollutants not previously limited. 2. Non compliance Notification If, for any reason, the permittee does not comply with or will be unable to comply with any effluent limitation specified in this permit, the per- mittee shall provide the Division of Environmental Management with the following information, in writing, within five (5) days of becoming aware of such condition: a. A description of the discharge and cause of noncompliance; and b The period of noncompliance, including exact dates and times; or, if not corrected; the anticipated time the noncompliance is expected to continue, and steps being taken to reduce, eliminate and prevent recurrence of the noncomplying discharge. �3. Facilities Operation The permittee shall at all times maintain in good working order and operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. 4. Adverse Impact The permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this permit, including such accelerated or additional monitoring as necessary to determine the nature and impact of the noncomplying discharge. 5. Bypassing Any diversion from.or bypass of facilities necessary to maintain compliance with the terms and conditions"of this permit is prohibited, except (i) where M8-&I7 PART II Page of. Permit No. NC unavoidable to prevent loss of life or severe property damage, or (ii) where excessive storm drainage or runoff would damage any facilities necessary for compliance with the effluent limitations and prohibitions of this permit. The permittee shall promptly notify the Water Quality Section of DEM in writing of each such diversion or bypass. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. 7. Power Failures In order to maintain compliance with the effluent limitations and prohibitions of this permit, the permittee shall either: a. In accordance with the Schedule of Compliance contained in Part I, provide an alternative power source sufficient to operate the waste- water control facilities; or,if such alternative power source is not in existence, and no date for its implementation appears in Part I, b. Halt, reduce or otherwise control production and/or all discharges from wastewater control facilities upon the reduction, loss, or failure of the primary source of power to said wastewater control facilities. 8. Onshore or Offshore Construction This permit does not authorize or approve.the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in.any navigable waters. PART II Permit No. NC B. RESPONSIBILITIES 1. Right of Entry The permittee shall allow the Director of the Division of Environmental Management, the Regional Administrator, and/or their authorized represen- tatives, upon the presentations of credentials: a. The enter upon the permittee's premises where an effluent source is located or in which any records are required to be kept under the terms and conditions of this permit; and b. At reasonable times to have access to and copy any records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 2.! Transfer of Ownership or Control This -permit is,not transferable. In the event of.any change in control or ownership of acilities from which the authorized discharge emanates or is contemplated, the permittee shall notify the prospective owner or controller by letter of the existence of this permit and of the need to obtain a permit'in the name of the prospective owner. A copy of the letter shall be -,forwarded -to the Division of Environmental Management. 3. Availability of Reports Except.for data determined to be confidential under N. C. G. S. 143-215. 3(a)(2),or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the im osition of criminal penalties as provided for in N. C. G. S. 143-215.6(b)(2� or in Section 309 of the Federal Act. 4. Permit Modification After notice and opportunity for a hearing pursuant to N. C. G. S. 143- 215.1(b)(2) and G. S. 143-215.1(e) respectively, this permit may be modified, suspended, or revoked in whole or in part during its term for cause including, but not limited to, the following: a. Violation of any terms or conditions of this permit; b. Obtaining this permit by misrepresentation or failure to disclose fully all relevant facts; or c. A change in any.condition that requires either a temporary or permanent reduction or elimination of the authorized discharge. 3 M10&I9 • . , - PART II Permit No. NC 5. Toxic Pollutants Notwithstanding Part II, B-4 above, if a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit shall be revised.or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 6. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II, A-5) and "Power Failures" (Part II, A-7), nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance pursuant to N. C. G. S. 143-215.6 or..Section 309 of the Federal Act, 33 USC 1319. 7. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to -preclude the institution of any legal action or relieve the permittee from any -responsibilities, liabilities, or penalties to which the permittee is or may be subject under N. C. G. S. 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. 8. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal,State or local laws or regulations. 9. SeverabiIity The provisions of this permit permit, or the application of stance, is held invalid, the cumstances, and the remAinder are severable, and if any provision of this any provision of this permit to any circum- application of such provision to other cir- of this permit shall not be affected thereby. M11 &I10 PART II Page of Permit No NC 10. Expiration of Permit Permittee is not authorized to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge without a permit after the expiration will subject the permittee to enforcement procedures as provided in N. C. G. S. 143-215.6 and 33 USC 1251 et seq. Should permittee have submitted all required information to the agency and should the agency not have acted, then permittee shall be allowed to continue to discharge. PART III Page of Permit No. NC 0004952 B. Previous Permits All previous State water quality permits issued to this facility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System governs discharges from this facility. C. Construction No construction of wastewater treatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. If no objections to Final Plans and Specifications has been made by the DEM after 30 days following receipt of the plans or issuance of this permit, whichever is latter, the plans may be considered approved and construction authorized. D. Certified Operator Pursuant to Chapter 90A of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment plant operator in responsible charge of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to the classification assigned to the wastewater treatment facilities. E. Reopener Clause For Permits Issued To Sources In Primary Industries "This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under sections 301 (b) (2) (C), and (D), 304 (b) (2), and 307 (a) (2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: (1) Contains different conditions or is otherwise more stringent than any effluent limitation in the permit; or (2) Controls any pollutant not limited in the permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable." M15&I12 .0 ), �+Vafer Quatii•y DlvisEon M.: ` 1070 We 'I Caralina stag nr Rnsineer r-Avironmental Affairs Highway. 51 at 40huaton load Charlotte', North ("Arollds . 28224 � SUBJECT:. ra t , o, 50 2: _ �. nduxtriea, Inc. vid Applicatioa of ludgf� Shelby, Uorth Carolina sClaVtl8 n , Y Dear Hr.. `10 1n accordance with your appli tion' r*esivad September.19, 1978, WO are forward - lug harewitu Permit No. 5002, datad Sspte tr 29, ' 1978,� , tcn r1ber 1 uatriea, Inc. for the c tru tvlon and operation of • a 21-acre sludge ;and application system to dig - sludge lgg'oons.at the vibst Iaduatrisa, .Inc. Wost.tsr,'Tre;atment plat, Without any diacberse t Chi surface waters of this Statem ii is a Class I Wast ter Treatment Facility which requires tho operator in responsible charge to hold. a valid.: ade I Certificate. This permit shall be Offeative,fr6m, 6i date of its iszurn s ufttll reacinded, and shall 'be subject to the conditions and lln4tatiOhs a aPQc,2 f .a ' 'tlaarai�s� Alsoo ahelosed la a copy of . 'UPC Foy #50 'Coat treatment Works.' This form Is 'to be completed and r'sturaaad, tea is. office within thirty, (30)- days after -the projectjs completed. . r Director saclosuree cc; cleevelavd, County Health Department Fiber Industries,.1nev Davis and Floyd, IAc. . boy Davin Hr W. 8. fman &viromeatal Planning:' i �L- NORTH.CAROLINA (Page 1 of ENVIRONMENTAL MANAGEMENT COMMISSION rMV?JM OF VAIMT-DAT DVQn7TDr1V0 AND r1fNUXnrKTT1rX7 DEVELOPMENT Raleigh RE R-M I T .For the Discharge of Sewage, Industrial Wastes, or other Wastes In accordance with the provisions of Article 2l of Chapter 143,, General Statutes of North Carolina as amended, and other applicable Laws, Rules and Regulations PERMISSION IS HEREBY GRANTED TO Met Industriesip' Tat. land ApplicatifIft *f Sludso clavitlaad- County FOR THE construction *Ad operation.afla 21-acre sludae,Und applicotion system to disposia ofasly the 4.0 Ir. of aCcUmUted aerobically Jts*sted sludge in the two existing 'sludgs' lagoems *t tb*-Tlber industries '1na..W*at*v&t*r Treatmont,Plant'..witbout any disehargo to the Xurz*ce waters of VAS State, 'pursuant to the application received 19.- , and in conformity with the project plans, specifications, and HIT6F.74porting data,,subsequently,filed and approved by the Department of Natural Resources and Community Development and considered A part of this Permit. This Permit shall be effective from the date of issuance until ' 'i 19 and shall be subject to the following specified conditions ar�dMiNtMa—t—ons: 1. This p*rmlt sh4l beeone voidable qua' ess the fscilities are constructed i.1 accordant* 'With the approved plans. specificatIons and other supporting data. ,Z. This Feraft Is offeative only with waspect to thu ftotur&,ind Volume of va'altsa In the appliestlau and *t%L*r suppartins data. 3. This parnit shall eewe volUble in *v*nt of fallurit of the x6il to adequately absorb the wastes, arA my bo,r*4dinde4 unless the f*C1l1t1e* Art TAIntgt-Md &n4 oporatmi im a mara" wrist will protect this wtor quality stand*rds of the surface waters, #Ad proVent, any eoat=dn*t1*n sat the ;ground waters wh.1ch will readier then unsatisfactory for normal use. 4. In, event tha facilitleg,fall to p*rforz satisfactorily, the Owner sh&U 'take such im"diatte correatIve &ct:lc* as may be required br this bapArtment. (Pa.ge 2 of 2) Inc 0 Largay ^ppticaazion of Sl use Shelby, North Cara lfts Cleveland County - a. This Js ' a Ciaaa.sa I Wastewater Treatment~ Facility which requires the operator in responsible charge to hold *.valid Grade I Certificate. 6. JTc3t'njng in this permit shall tie deexad to preclude the Institution of guy legal action I nor relit vae the permittee from guy rasponsibilitles, liabilities, or ge nal.tiea!a .to which the permittea.is,or any bs, subjsct. t o under -the provision of. -He's rth Carolina neraal Statutes 143-215, or under any Federal, State or local la v or regulation. 7. Diversion -or bypassing of tha untreated slud- go frees.- she sludga land ' aPPlicatiOn facility is prohibited. 3. The facilities shall be effectively zaintained and operated as a n=dIschsrge ,system to hsrevent the disabir$e of any wastewater Into this saurfcce� water,_ of the Mate. Groundwater and soil monitoring ,requIremants including aarn%t+arirag wells and aDtawEpIit1}; schedules shall be provided as siartasraainaed asst sary by the Division of Euavironzentaaal Maanaga ant. fleas and specifications for zani Loring wells shall be submitted to this office for approval. 10. This pstaltr 1aa not transfaerablkei 11. This psraAito is for disposal of pres4ut accumulation Of sludge, a ppro tely. four millibu gallons, and not approval for future sludge disposal. Fiber Industries. Inc., .shall contact this Division Upon completion of he projects 12.. fiber Industries, Inc., shall investigate other alternatives for future sludge ,disposal- with respect, to heavy metals rewval and within twelve ail c) nonthe freest date of iast' nce of this Permit shaaaill submit a written report regarding this matter to the Division of Envir€arm - antaal nagm t. 13. Thee .i.asuaance of this permit shall not relieve Fiber Industries, Inc., of the responsibility of dmages due to -groundwater pollutions 14.. Fiber Industries, Icy., in addition to. the other monitoria t regaaiarements, &h.aal,l antu*liy monitor . t:h a .soil pit- in the sludge application area araccotrding to the Division of Environmental Mazaag nt instructions. The soil. pig shall be maintained at or ebmm 15. 'Adequate provisions shall be taken to prevent wind erosion and surface runoff from connveyiag pollutants from the sludge application area oato the adjacent property aced/or surface waters. Sediment collected by the soil saadiacentastiOn c011.ecticu-c taro- gut facilities shall be wornitored . to daetermine presence of heavy metals and provisions ,oaade to reaturn. any such sediment tot»he sludge applicaaetion site. a arrri.t Issued this the day of hrorzhi- CAROLINA Egg fig { �����y=�G COMISSIox Q,1IlS1 s;.2 °7as Division of Eaviromental MAnasouent By Ax-ithoritg of tba ' Seerefiatry of the Department of. Hataural Resources and Coeaa uni y Development; • 6 _._�r State of North Carolina v Department of Natural Resources and Community Development 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor Mr. James C. Pullen Celanese Fiber Operation PO Box 32414 Charlotte, NC 28232 Dear Mr. Pullen: S. Thomas Rhodes, Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT Marsh 1, 1985 RIE C E '/ EE water QUaiii� Division APR 10 1985 Western Rer`ional Office �psh.evilfe, forth Carolina Permit No... NC0004952 Celanese Fiber Operation Cleveland County ______In accordance with your application for discharge permit received on July 31, 1980, we are forwarding herewith the subject State - NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U:: S. Environmental Protection Agency dated December 6, 1983. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing before a hearing officer upon written demand to the Director within 30 days following receipt of this permit, identifying the specific issues to be contended. Unless such demand is made, this permit shall be final and binding. Please take notice that this permit is not transferable. Part II, B.2. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirement to obtain other permits which may be required by the Division of Environmental Management. If you have any questions concerning this permit, please contact Mr. Arthur Mouberry, at telephone number 919/733-5083. Sincerely yours, (O.RIGINAL SIGNED BY ARTHUR MOUBERRY FORR. Paul Wilms Acting Director cc: Mr. Jim Patrick, EPA Asheville Regional Supervisor P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-4984 An Equal -Opportunity / Affirmative Action Employer Permit No.. NC UUU4Jn2 su er 4'" D;,--ion APR Western �'c Rional Office STATE OF NORTH CAROLINA AS13PY111e, North Carolina DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT Q P E R M I T To Discharge Wastewater Under the NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal. Water Pollution Control Act, as amended, Celanese Fiber Operation is hereby authorized to discharge wastewater from a facility located at Cleveland County to receiving waters designated Buffalo Creek in the Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective March 1, 1985 This permit and the authorization to discharge shall expire at midnight on February 28, 1990 Signed this day of, March 1, 1985 ORIGINAL SIGNED BY ARTHUR MOUBERRY cna R. Paul Wilms, Acting Director Division of Environmental Management By Authority of the Environmental Management Commission M1 & I1 ,�,mit No. NC0004952 SUPPLEMENT TO PERMIT COVER SHEET Celanese Fiber Operation is hereby authorized to: 1. Continue the operation of.existing wastewater treatment facilities located at Cleveland County (Subject to Part III, condition No. C. of this permit), and 2. Discharge from said treatment works into Buffalo Creek which is classified Class "C" waters. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final I .,.-,.V:During the period beginning on the effective date -of the permit and lasting until expiration, the per is authorized to discharge from outfall(s) serial number(s). 001. Process Wastewater Discharge _rnittee -':,.Such :discharges Shall be limited and monitored by the permittee as specified below: Effluent C6ra'ct'6k's't'i cs Discharge Limitations Monitoring Requirements Kg/day (lbs/day) Other Units (Specify) Measurement **sample Sample 'Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency Typp Location Flow..'' 0.850 MGD Daily Continuous BOD 5Day 225(496) 527(1,160) Daily composite E COD 2,409(5,300) 3,977(8,750) Weekly composite E TSS 291(640) 443(975) Daily D composite E 0.82(1.: 8,) 1.2(2.7) Copper 2/Month Composite E Chromiu-m' 0!82(1.8) 1.2(2.7) 2/Month Composite E zlnF2.6(5.7). 4.0(B.7) 2/Month composite E 0 Daily Grab E Oil;& Grease Weekly- Grab E E Deteipgents Monthly Compo site ED. Temperature Daily Grab ( .11, total Nitrogen (NO + NO3 + TKN) 2 Semi-annually Composite E "Fecal Coli . form Weekly Grab E E Semi-annually composite TotalPhosphorus' , C-) rD Cv o H3 CD 0 C.+ In C) ,_..-Th'e PH 0 �'ot be less than 6.0 standard units nor greater than 9.0 standard units '! end"s hall,be monitored as specified above. .There. shall M,np discharge of floating solids or visible foam in other than trace amounts. :(a),, EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - Final 'Note: #1:':-Higher flows along with proportional increases in pollutants discharged caused by rainfall will not constitute a violation of the permit if the hydrological event can be documented by permittee through rain.gauge records. The pH of the wastewater at a point between the final clarifiers and final polishing pond, such a point ;being after the combination of all potential influents to polishing pond, shall not be less than 6.0 ...Standard Units nor greater than 9.0 Standard Units. If the pH of the effluent from the polishing ponds ~exceeds`9.0, there will be no violation if the wastewater from the final clarifier has met the required 'pH limits during the thirty (30) days preceeding the measurement of the pH above 9.0 of the e-fluent from ,the polishing ponds. The pH of the wastewater from the clarifiers and the pH of the effluent from the polishing'ponds (final discharge) will be monitored by continuous recorder. There shall be no discharge of floating solids or visible foam in other than trace amounts. -Samples taken in compliance with the monitoring requirements specified above shall be taken at the following •locations: Flow to be measured before the process waste treatment plant, BOD,5Day,200C, COD, TSS, Copper, Chromium, and Zinc after the polishing ponds and prior to mixing with polymer cooling water. **Daily. stream sampling frequency may be reduced at each stream sampling station to one time per week except :during the months of June, July, August and September ,then the frequency must be no less than three 'times per week at each stream sampling station. ***All stream samples may be grab samples. ***Sample. locations: E - Effluent, .I -• Influent, U - Upstream, D - Downstream ro ro n N• rt z 0 z n 0 0 0 to W t (.2)':: EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final Duri6g the period beginningon the effective date of the Permit and lasting until expiration the permittee is authorized to discharge from outfall(s) serial number(s).002 Polymer Cooling Water Discharge i. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Charactdristics Discharge Limitations Monitoring Requirements Kg/day (lbs/day) other Units (Specify) Measurement Sample Daily Avg. Daily Max. Dail Avg. Dail Max. j..h ?:• Y 9• Y Frequency Type Flow` Weekly Instantaneous ;.Temperature': * Weekly Grab BODSDay,',.20�C 10 mg/1 15 mg/1 Daily Composite THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER. ''tThe temperature -of ..the 'effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.80C and in no case cause the ambient water temperature 0 ? �1 to exceed 29 C. le locations: E -Effluent, U - Upstream, D -Downstream The permittee.shall..obtain approval f%or the continued use of biocides presently being utilized in the cooling waters from the Division of Environmental. Management within 180 days of the effective :date of the permit: ,Y q pH''shalj not be less than 6.o standard units nor greater than a.o standard units 4nd shall'be monitored weekly at the effluent by grab sample. There shall be'no discharge of floating solids or visible foam in other than trace amounts. Sample Location I or E '•E, E Part I Permit No. NC B. SCHEDULE OF COMPLIANCE 1. The permittee shall achieve compliance with the effluent limitations specified for discharges in accordance with the following schedule: 2-. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next scheduled requirement. M4&I4 PART I Permit No. NC Act used herein means the Federal Water Pollution Control Act, As amended. - DEM used herein means the Division of Environmental Management of the Department of Natural Resources and Community Development "EMU used herein means the North Carolina Environmental Management Commission. C. MONITORING AND REPORTING 1. Representative Sampling Samples and measurements taker: as required herein shall be representative of the volume and nature of the monitored discharge. 2. Reporting Monitoring results obtained during the previous month(s)-shall be summarized for each month and reported on a Monthly Monitoring Report Form (DEM No. MR 1.0, 1.1, and 1.4) postmarked no .later than the 30th day following the completed reporting period. The first report is due on The DEM may require reporting of additional monitoring results -by written notification. Signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section Post Office Box 27687 Raleigh, North Carolina 27611 3. Definitions a. The "daily average" discharge means the total discharge by weight during a calendar month divided by the number of days in the month that the production or commercial facility was operating. Where less than daily sampling is required by this permit, the daily average discharge shall be determined by the summation of all the measured daily discharges by weight divided by the number of days sampled during the calendar month when the measurements were made. b. The "daily maximum" discharge means the total discharge by weight during any calendar day. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to The EMC regulations published pursuant to N. C. G. S. 143-215.63 et seq.. The Water and Air Quality Reporting Act, Section 304(g), 13 USC 1314, of the Federal Water Pollution Control Act, As Amended, and Regulation 40 CFR 136. 5. Recording Results For each measurement or sample.taken pursuant to the requirements of this permit, the permittee shall record the following information: 15 PART I Permit Ho. NC a. The exact place, date, and time of sampling; b. The dates the analyses were performed; c. The person(s) who performed the analyses; d. The analytical techniques or methods used; and e. The results of all required analyses. 6. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be included in the calculation and reporting of the values required in the Monthly Monitoring Report Form (DEM MR 1.0, 1.1, 1.4) Such increased monitoring frequency shall also be indicated. The DEN may require more frequent monitoring or the monitoring of other pollu- tants not required in this permit by written notification. 7. Records Retention All records and information resulting from the monitoring activities required by this permit including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation shall be retained by the permittee for a minimum of three (3) years, or longer if requested by the State Division of Environmental Management or the Regional Administrator of the Environmental Protection Agency. I 6 PART II Permit No. NC A. MANAGEMENT REQUIREMENTS 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. Any anticipated facility expansions, production increases, or process modifications which will result in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the DEM of such changes. Following such notice, the permit may be modified to specify and limit any pollutants not previously limited. 2. Non compliance Notification If, for any reason, the permittee does not comply with or will be unable to comply with any effluent limitation specified in this permit, the per- mittee shall provide the Division of Environmental Management with the 'following information, in writing, within five (5) days of becoming aware of such condition: a. A description of the discharge and cause of noncompliance; and b. The period of noncompliance, including exact dates and times; or, if not corrected; the anticipated time the noncompliance is expected to continue, and steps being taken to reduce, eliminate and prevent recurrence of the noncomplying discharge. 3.- Facilities Operation The permittee shall at all times maintain in good working order and operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. 4. Adverse Impact The permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this permit, including such accelerated or additional monitoring as necessary to determine the nature and impact of the noncomplying discharge. 5. Bypassing Any diversion from or bypass of facilities necessary to maintain compliance with the terms and conditions of this permit is prohibited, except (i) where M8&I7 PART II Permit No. NC unavoidable to prevent loss of life or severe property damage, or (ii) where excessive storm drainage or runoff would damage any facilities necessary for compliance with the effluent limitations and prohibitions of this permit. The permittee shall promptly notify the Water Quality Section of DEM in writing of each such diversion or bypass. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. 7. Power Failures In order to maintain compliance with the effluent limitations and prohibitions of this permit, the permittee shall either: a. In accordance with the Schedule of Compliance contained in Part I, provide an alternative power source sufficient to operate the waste- water control facilities; or, if such alternative power source is not in existence, and no date for its implementation appears in Part I, b. Halt, reduce or otherwise control production and/or all discharges from wastewater control facilities upon the reduction, loss, or failure of the primary source of power to said wastewater control facilities. 8. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. IM PART II Permit No. NC B. RESPONSIBILITIES 1. Right of Entry The permittee shall aEloia th« Director of the Division of Environmental Management, the Regior l Adryinistra tor, and/or their authorized represen- tatives, upon the presentations of credentials: a. The enter upon the permittee's premises where an effluent source is` located or in whic` any records are required to be kept under the terms and conditions of this permit; and b. At rea.sorabl,e times to have access to and copy any records required to be kept unc'er the terms and conditions of this permit; to inspect any monitoring e?u;nment or monitoring method required in this permit; and to sample any discharge of pollutants. 2. Transfer of O%vnershin or Control This permit is not-ransferable. In the event of any change in control or ownership of�from which the authorized discharge emanates or is conterrnlni:'_ ;q the permittee shall notify the prospective owner or controller by letter of the existence of this permit and of the need to obtain, a permit it the name of the prospective owner. A copy of the letter sha14 he,forwarded to the Division of Environmental Management. 3. Availability of Repnrts Except for data determined to be confidential under N. C. G. S. 14.3-215. 3(a)(2) or section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data snail not be considered confidential. Knowingly making any false statement on any such report may result in the im osition of criminal penalties as provides-. f l- in N. C. G. S. 143-215.6(b)(2� or in Section 309 of the Feder Act, 4. Permit Modifica V n After notice and o-nuortuni s;y =C1r a hearing pursuant to N. C. G. S. 143- 215.1(b)(2) al d 4 ..S. 14'3? 21r.1(e) respectively, this permit may be modified, suspe•.nd,-.1, or revoked in whole or in part during its term for cause including, :vt r Dt linited to, the following: a. Violation of any t:�rms or conditions of this permit; b. Obtainirr, this permit by misrepresentation or failure to disclose r. ally ,. i-elcvant '`acts; or c. A change in any cond i ;:ion ::hat requires either a temporary or permanent reduc,tior^ Or elir;ination of the authorized discharge. M10&I9 PART II Permit No. NC 5. Toxic Pollutants Notwithstanding Part 11, B-4 above, if a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for suchrollutant,in this permit, this permit shall be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 6. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II, A-5) and "Power Failures" (Part II, A-7), nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance pursuant to N. C. G. S. 143-215.6 or Section 309 of the Federal Act, 33 USC 1319: 7. Oil and Hazardous Subs�ance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject under N. C. G. S. 143--215.75 et seq, or Section 311 of the Federal Act, 33 USC 1321. 8. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Faderal,State or local laws or regulations. 9. Severability The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circum- stance, is held invalid, the application of such provision to other cir- cumstances, and the reorff.inder of this permit shall not be affected thereby. PART II Permit No NC 10. Expiration of Permit Permittee is not authorized to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge without a permit after the expiration will subject the permittee to enforcement procedures as provided in N.. C. G. S. 143-215.6 and 33 USC 1251 et seq.. I 11 Part III Pei - No• NC0004952 A. Previous Permits All.previous State water quality permits issued to this facility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The conditions, requirements, terms, and previsions of this permit authorizing discharge under the National Pollutant Discharge Elimination System governs discharges from this facility.. B. Construction No construction of wastewater treatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental. Management and written approval and Authorization to Construct has been issued. If no objections to Final Plans. and. Specifications has been made by the Division of Environmental Management after 30 days following receipt of the plans or issuance of this permit, whichever is latter, the plans may be considered approved and construction authorized. C_ Certified Operator Pursuant to Chapter 90A of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment plant operator in.responsible charge of the wastewater treatment facilities. Such operator -must hold.a. certification of the grade equivalent to the classification assigned to - the wastewater treatment facilities. D. The'permittee shall not use any biocides except those approved in conjunction with the permit.application. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems, other than chlorine, which may be toxic to aquatic life other than those previously reported to the. Division of Environmental Management. Such notification shall include: Active ingredients) in the biocidal additives, Dosage rate and frequency of application of the additives, Discharge concentration of the active ingr`edient(s), . Discharge rate or. volume, Receiving stream (attach map locating discharge point), and Permit No. NC0004952 1. Contains different conditions or is otherwise more stringent than any effluent limitation in the permit, or 2. Controls any poliutant not limited in the permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable." F. Groundwater Monitoring The permittee shall, upon written notice from the Director of the Division of Environmental Management, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. Permit No. NC0004952 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT P E R M I T TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE__ ELI_MINATION_SYSTEM In compliance with the provisions of North Carol-ina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal. Water. Pollution Control Act, as amended, Hoechst Celanese Corporation 1. is hereby authorized to discharge wastewater from a facility located at Shelby Plant Cleveland County to receiving waters designated as Buffaloe Creek in the Broad River Basin in accordance with effluent limitations, monitoring requirements, and, other_ conditions set forth in Parrs I, II, and III hereof. This permit shall become effective August 18, 1988 This permit and the authorization to discharge shall expire at midnight on February 28, 1990 Signed this day August 18, 1988 ORIGINAL S! NED BY ARTHUR VIOUBFRRY R. Paul -lms, Director Division of Environmental Management By Authority of the Envi.r.onmental. Management Commission Permit No. NC0004952 SUPPLEMENT TO PERMIT' COVER SIiF.ET Hoechst Celanese Corporation is hereby authorized to: 1. Continue to operate the existing wastewater treatment facilities located at Shelby, Cleveland County (See Part TIT of th.i.s Permit), and 2. Discharge from said treatment work classified Class "C" waters in the Broads River RaBu faloe Creek which i.s s A. ( ) • EFFI.LTENT LIMITATIONS AND MONITORING REQUIREMENTS Final During the period be NPDES No. NC0004952 During t is authorized beginning on discharge effective ast date of the Permit Such discharges shall be limited g from outfall(s) serial n and l(Proingce until ex and monitored b umber(s) 001. expiration, the y the Permittee as specified below- the Discharge) Effluent Chgrgcteristir_c Dis�ge Limitations Lbs da Daily Avg. Daily Max Flow, BOD, 5Day, 20 Degrees C 496 COD Total Suspended Residue 5300 640 Copper Chromium 1.8 Zinc 1.8 ®1 wand Grea=se 5.7 C+ Temperature Total Nitrogen (NO2 + NO3 �Fllform—(geomet + TKN ) c Total Phosphorus mean) 3 1160 8750 975 2. 7 2.7 8.7 Sample locations: E - Effluent, I - Influent, Other Units (Specify) Daily kvi.—Daily Max. 850 MGD Monitoring Regnirements Measurement Sample *Sams Frequency a Location Continuous Recording 1 or E Daily Composite E Weekly Composite E Daily Composite E 2/month Composite E 2/month Composite E 2/month Composite E Monthly Grab Monthly CE omposite E Daily Grab Semi-annually Composite EE Monthly Grab Semi-annually Composite EE units nor greater than 9.0 standard units and There sshall be hall be no discharge of floating solids or visible foam in other than trace amounts. The pH shall not be less than 6.0 standard monitored daily at the effluent by grab sample. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final NPDES No. NC0004952 )te: #1 * Higher flows along with proportional increases in pollutants dischrged caused by rainfall will constitute a violation of the permit if the hydrological event can be documented b not guage records. y permittee through rain y The pH of the wastewater at a point between the finalarifiers and final Polishing p and being after the combination of all potential influents to polishing pond, shall not be�lesshthan point6.0 STandard Units nor greater than 9.0 Standard Units. If the pH of the effluents from the polishing ponds exceed 9.0, there will be no violation if the wastewater from the final clarifierhas met the required pH limits during the thirty (30) days proceeding the measurement of the pH above 9.0 of the effluent from the Polishing ponds. The pH of the wastewater ' f rom the clarifiers and the pH of the effluent from the Polishing ponds (final dischrge) will be monitored by continuous recorder. There shall be no discharge of floating solids or vislble foam in other than trace amounts. Samples taken in compliance with the monitoring requirements specified above shall be taken at the following locations: Flow to be measured before the process waste treatment plant, BOD - 5Day - 20 degrees C, COD, TSS, Copper, Chromium, and Zinc after the polishing ponds and prior to,mixing with polymer cooling water. Sample locations: E - Effluent, I - Influent. j . . ()- EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Final During the period be NPDES No. NC0004952 Permittee is authorized�to dischthee effective date of the permit and last' Discharge) Such discharges shall be limited and monitored by the Perfrom outfall(s) serial mee eS specified f until expiration the ( ) 002. (Polymer Coolie fflnent Characteristics p ified below: g Water Lbs da Daily Avg_ Daily Max ow. :mperature 0, 5Day, 20 Degrees C Discharge Limitations Others (Specityl Daily Avg Daily Max J 10 mg/1 15 mg/l Monitoring Requirement Measurement Sample Frequency T3T!!- Location Weekly Instantaneous I or E Weeklv Grab E ' Daily Grab E THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER. The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8 degrees C and; in no case cause the ambient water temperature .degrees C., P ure to exceed 29 * Sample locations: E - Effluent The permittee shall obtain approval for the continued use of biocides presently beingutilized in the cooling waters from the Division of Environmental Management within 180 days of the date of the permit. ilized effective The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored weekly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. Part I B. Schedule of Compliance 1. The permittee shall comply with Final Effluent. Limitations specified for discharges in accordance with the following schedule.: Permittee shall comply with Final. Effluent Limitations by the effective date of the permit. 2. Permi.ttee. shall at all times provide the operation and maintenance necessary to operate the existing facilities at. optirn:ns efficiency. 3. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next schedule requirements. Part 11 Page 1 of 14 PART II STANDARD CONDITIONS FOR NPDES PERMITS SECTION A. GENERAL CONDITIONS 1. Duty to Comply The permittee must comply with all conditions of this permit.. Any permit noncompliance constitutes a violation of. the Clean Water.. Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or for denial of a. permit renewal application. 2. Penalties for Violations of Permit. Conditions Any person who violates a permit: condition iG sul?.ject to a civil penalty not to exceed $1.0,000 per day of such violation. Any person who willfully or negligently violates a permit condition is guilty of a misdemeanor punishable by a. fine not to exceed $15,000 per day of violation, or by imprisonment not to exceed six months or both. 3. Duty to Mitigate The permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this permit, including accelerated or additional monitoring as necessary to determine the nature and impact of the noncomplying discharge. 4. Permit Modification After notice and opportunity for a hearing pursuant to NCGS 143-215.1(b) (2) and NCGS 143-215.1(e) respectively, this permit may be. modified, suspended, or revoked in whole or in part during its term for cause including, but not 1.1mi.ted to, the following: a. V,olnL-i_on of any terms or conditions of tfiis per.m.i.t; b. Obtaining this permit by misrepresentation or faiIiire to disclose fully all relevant facts; C. A change in any condition that requires either a temporary or permanent reduction or elimination of the authorized discharge; or d. Information newly acquired by the Division indicating the discharge poses a threat to human health or welfare. If the permittee believes that any past or planned activity would be cause for modification or revocation and reissuance, the permittee must report such information to the Permit Issuing Authority. The submittal of a new application Part 11 Page 2 of 14 may be required of the permittee. The filing of a request by the permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompl..i.ar.ces, does not stay any permit condition. 5. Toxic Pollutants Notwithstanding Part II, A-4 above, if a toxic effluent: atandard or prohibition ( including any schedule. of ccnnpl_i.rinc,:� specified in suc.t. of [l,uent: star.;dard or prohibition.) is established under Section 307(a) of the Act for a toxic pollutant which is present in the discharge, if such standard or prohibition is more stringent than any limitation for such pollutant :in this permit., this permit shall be revised or modified in accordance with tlrc� toxic effluent standard prohibition and the permit.teP so notified. The permittee shall comply with effluent: standards or prohibitions established under Section 307(a) of the Clean Water Act for toxic pol.lutarlts wii:hi.n tyre time provided -in the regulations that establish those st.inda.rds or prohibitions, even if the p<:rmit has not yet. been modified to incurporatn. the requirement. 6. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part .11, B-3) and "Power Failures" (Part II, B-6), nothing in this permit shall be. construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3,.143-215.6 or. Section 309 o[ the Federal Act, 33 USC 131.9. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the respons-ibility for effective compliance may be temporarily suspende(.1. 7. Oil anti Hazar.dc:us Substance Liability Notbit g 1L O.Ais pe.rrlit. Shall. lbt. r:<.,,I.strnod t-c) p.rec.lrrdc tho in5t..i.t.u'tion o' any legal action or relieve. the permittee from any li.abi lit.ie.s, or penalties to t1:111-i.ch t:}.le permi.ttee is or may be subject: to under NCGS 143-215. 75 at seq. or Section 3.1.1 of the Federal Act, 33 I �C. 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compli.arrce may be temporarily suspended. 8. Property Rights The issuance of this permit does not consiey any propezLy rigir.t:s in either real or personal property, or any exclusive privileges, l:ror dec,.s it authorize any injury to private. property or any invasion of personal r.i.ghts, nor any infringement of Federal, State or local laws or regnl.ations. Part II Page 3 of 14 9. Onshore of Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 10. Severability The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid, the appli-cati.on of such provision to othev circumstances, and the remainder of this permit, shall not be. affected thereby. 11. Duty to Provide Information The permittee shall fi.irnish to the Permit: Issuing Authority, within a reason- able time, any .information which the Permit Issuing Ant:hor.ity may request to determine whether cause exists for modifying, revok:i.ng and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish to the Permit Issuing Author.i.ty upon request., copies of records required to be kept by this permit:. SECTION B. OPERATION AND MAINTENANCE OF POLLUTION CONTROLS 1. Proper Operation and Maintenance The permittee shall at all times maintain in good working order and operate as efficiently as possible all'.treatment or control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. 2. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement: action that it would have be.e.t necessary to halt or reduce the permitted activity in order to maintain compl.i.ance with the condition of this permit. 3. B}_passing Any diversion from or bypass of facilities is probi.b:ited, except (i) where unavoidable to prevent loss of life or severe property damage, or (ii) where excessive storm drainage or runoff would damage any facilities necessary for compliance with the effluent limitations and prohibitions of this permit. All permittees who have such sewer bypasses Or overflows Of thi-s discharge shall submit, not .later than six months from the date of issuance of this permit, detailed data or engineering estimate, which identify: a. The l.oca.tion of each sewer system bypass or overflow; b. The frequency, dur.at:ion n-nd c;uarl'_LLy of flow from each sewer system nr ove:): f 1O;a. 4. 5 C.1 Part II Page 4 of 14 This requirement is waived where infiltration/inflow analyses are scheduled to be performed as part of an Environmental Protection Agency facilities planning project. The permittee shall report by telephone to either the central office or appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any division from or bypass of facilities. Upsets "Upset" means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit limitation if the requirements of 40 CFR S 122.41(n)(3) are met. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment `or control of wastewaters shall be disposed of in accordance with. NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. Power Failures The permittee is responsible for maintaining adequate safeguards as requi.r.nd by DEM Regulation, Title 15, North Carolina Administrative Code, Subchapter. 21i, .01.24 Reliability, to prevent the discharge of untreated or inadequately treated. wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. SECTION C. MONITORING AND RECORDS 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be ' characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken ona day and .time that is characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified , before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority. Part II Page 5 of 14 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (DEM No. MR 1, 1.1, 2, 3) or alternative forms approved by the Director, DEM, postmarked no later than the 30th day following the completed reporting period. The first DIIR is due on the last clay of the month fol.low.irig the issuance of the. permit or in the case of a new facility, on the last day of the month following the commencement of discharge. DuplicatR signed copies of these, and all. other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section ATTENTION: Central Files Post Office Box 27687 Raleigh, North Carolina 27611 3 Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to insure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to insure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than + 10% from the true discharge rates throughout the range of expected discharge volumes. Once -through condenser cooling water flow which is monitored.by pump logs, or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control. Act, as Amended, and Regulation 40 CFR 136. 5. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, by punished by a fine of not more than. $10,000 per violation, or by imprisonment for not more than six months per violation, or by both. Part II Page 6 of 14 6. Records Retention All records and information resulting from the monitoring activities required by this permit including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation shall be retained for a minimum of three (3) years by the permittee. Thisperiod of retention shall be extended during the course of any unresolved litigation or if requested by the Division of Environmental Management or the Regional Administrator of the Environmental Protection Agency. 7. Recording Results For each measurement or sample taken pursuant to the req,ji.rements of this permit, the permit -tee shall record the follonaing information: a. The exact place, date, and time of sampling; b. The dates the analyses were performed; C. The person(s) who performed the analyses; and d. The results of such analyses. 8. Right of Entry The permittee shall allow the Director of the Division of Environmental Management, the Regional Administrator, and/or their authorized representatives, upon the presentations of credentials: a. To ent.er upon the permittee's premises where an effluent source is located or in which any records are required to be kept under the terms and conditions of this permit; and. f�. At r�::R.:-O?la})lf (' _me5 t,) tlf3;+'f c1 C•C:$ to and copy any r.ecc:.r.ds :iequi re'd to be kept undo.?: the terms and conditions of this permit.; to inspect any 111011i'LOKing equipment: or moilito.ri.ng met.god required i.n i:his permit; and to sasaple any discharge of pollutants. SECTION D. REPORTING REQUIREMENTS 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollui,'ant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. Any anticipated facility expansions, production increases, or process modifications which will result Part .1.I Page 7 of 14 in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the DEM of such changes. Following such notice, the permit may be modified to specify and limit any pollutants not previously limited. 2. Anticipated Noncompliance The permittee shall give notice to the Permit Issuing Authority of any planned change in the permitted facility or activity which may result in noncompliance with permit requirements. Any maintenance cf facilities, whicl-i might necessitate unavoidable interruption of operation and degradation of effluent quality, shall be scheduled during noncritical water quality periods and carried out in a manner approved by the Permit Issuing Authority. 3. Transfer of Ownership or Control This permit is not transferable. In the event of any change in name, control or ownership of facilities from which the authorized discharge emanates or is contemplated, the permittee shall notify the prospective owner or controller by letter of the existence of this permit and of the nocd to obtain. a permit in the name of the prospective owner. A copy of the letter shal.]. be forwarded to the Division of Environmental Management. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be included in the calculation and reporting of the values is required in the DMR. Such increased frequency shall also be indicated. The DEM may regiii.re more frequent monitoring or the monitoring of other pollutants not required in this permit by written. notification. 5. Aver aging_of Measurements Calculations for limitations which .require averaging of measurements shall. utilize an arithmetic mean unless otherwise specified by the Permit Issuing Authority in the permit. 6. Noncompliance Notification The permittee shall, report by telephone to either the central. office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: Part II Page 8 of 14 a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester.; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. C. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self -monitoring information indicates that the facility has gone out of compliance with its NPDES permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. 7. Changes in Discharges of Toxic Substances: The permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe: a. That any activity has occurred or will occur which would xesult in the discharge, on a routine or frequent basis, of any toxic substance(s) (.listed at 40 CFR S 122, Appendix D, Table II and III) which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels". (1) One hundred micrograms per liter (1.00 ug/1); (2) Two hundred micrograms per liter (200 ug/ 1) for acrole.in and ac.ryloni.trile; five hundred micrograms per. liter (500 ug/1) for. 2,4-dinitrophenol and for 2-methyl-4,6-dinitrophenol; and one milligram per liter (1 mg/1) for antimony; or. (3) Five (5) times the maximum concentration value reported for that pollutant(s) in the permit application. b. That any activity has occurred or will occur which would result in any discharge, on a non -routine or infrequent basis, of a toxic pollutant (listed at 40 CFR S 122, Appendix D. Table II and III) which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels": Part II Page 9 of 14 (1) Five hundred micrograms per liter (500 ug/1); (2) One milligram per liter (1 mg/1) for antimony; or -(3) Ten (10) times the maximum concentration value reported for that pollutant(s) in the permit application. 8. Expiration of Permit Permittee is not authorized to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later. than 180 days prior to the expiration date. Any discharge without a permit after th? expiration will subject the permittee to enforcement procedures as provided in NCGS 143-215.5 and 33 USC 1253. et seq. 9. SignatoryRequirements All applications, .reports, or information submitted to the Permit Issuing Authority shall be signed and certified. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary; treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or. sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1.) The authorization is made in writing by a per.so3i described above; (2) The authorization specified either an indi.Lidu.il or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or Part II Page 10 of 14 well. field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environ- mental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit Issuing Authority. C. Certification. Any person signing a document under paragraphs a. or b. of this section shall making the following certification: "I certify, under penalty of la.w, that th.is document and all attachments were prepared under my d.i.rection or supervision in accordance with a system designed to assure that qualified personnel properly gat.ber and evaluate the information submitted. Based on. my in:.lr_iry of tbo person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the hest of my knowledge and believe, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 10. Availabilit of Reports Except for data determined to be confidential under NCGS 1.43-215.3(a) (2) or Section 308 of the Federal. Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential... Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1(b) (2) or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The Clean Water. Act provides that any person who know:irigl.y makes any false statement: represent.atl'-00, or. -e.rt.ification in any record or other document submitted or required to be maintained under this permit., including monitoring reports or reports of compliance or noncomplia_,ce sha.11, unon conviction, be punished by a fine of not more than YLO,GUO per. violation, or by imprisonment for not more than six months per violation, or by both. SECTION E. DEFINITION 1. Permit Issuing Authority The Director of the Division of Environmental Management. 2. DEM or Division Means the Division of Environmental Management, Department of Natural. Resources and Community Development. Part II Page 1.1 of 14 3. EMC: Used herein means the North Carolina Environmental Management Commission. 4. Act- or "the -Act" The Federal Water Pollution Control Act, also known as the. Clean Water Act, as amended, 33 USC 1251, et. seq. 5. Mass/Da7Measurements a. The "monthly average discharge: is defined as the total mass of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sample and measured, divided by the number of daily discharges samples and/or measured during siicli month. It is therefore, an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as "Daily Average" or "Monthly Average" in Part I of the permit. b. The "weekly average discharge" is defined as the total. mass of all daily discharges sampled and/or measured during the calendar week (Sunday -Saturday) on. which daily discharges are sampled and measured, divided by the number of daily discharges samples and/or measured during such week. It is, therefore, an arithmetic mean found by adding the, weights of pollutants found each. day of the week and then dividing this sum by the number of days the tests were reported. This limitation is identified as "Weekly Averags" in P,,jrt: ] of the permit. C. The "maximum daily discharge" is tha total mass (w(aight:) of a pollutant discharged during a calendar clay. If only cl.e sample is taken during any calendar day the weight of pol.l.ut:a?lt calculated -from it is the "maximum daily discharge." This limitation is .identified as "Daily Maximum," in Part I of the permit. d. The "average annual discharge" is defined as the. total mass of all daily discharges sample and/or measured during the calendar year on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during; such year.. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the year and thei) dividing this sum by the number of days the tests were reported. This li.mit.ati.on is defined as "Annual Average" in. Part I of the permit. Part II Page 12 of 14 6. Concentration Measurement a. The "average monthly concentration, other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges samples and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of a.11 the samples collected during that calendar day. The average monthly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar month. This limitation is identified. as "Monthly Average" or "Daily Average" under "Other Limits" in Part I of the permit. b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar week (Sunday/Saturday') on which daily discharges are sampled and measured divided by the number of da-1.1.y discharges sampled and/or measu..red during such week (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average weekly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under "Other Limits" in Part I of the permit. C. The maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. It is identified as "Daily Maximum" under "Ot.ber_ Limits" .rt 'Part I of the. permit:. d. The "average annual concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year.. This limitation is identified as "Annual Average" under "Other. Limit.,;' in Part I of the permit. 7. R 7 Part II Page 13 of 14 Other Measurements a. Flow, (MGD): The flow limit expressed in this permit -is the 24 hours average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar. month. b. An "instantaneous flow measurement" is a measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. Types of Samples a. Composite Sample: These samples consist of grab samples collected at equal intervals and combined proportional to flow, a sample continuously collected proportionally to flow, or equal volumes taken at varying time intervals. If a composite sample is obtained from grab samples, the following requirements apply. The intervals between influent grab samples shall be no greater than hourly. Intervals between effluent grab samples shall be no greater than hourly except where the detention time of the wastewater in the facility is greater than 24 hours, in which case, the interval between grab samples shall be no greater in number of hours than the detention time in number of days; provided, however, in no case may the time between effluent grab samples be greater than six hours nor the number of grab samples less than four during any discharge period of 24 hours or less. b. Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. Calculation of Means a.. Arithmetic Mean: The arithmetic mean. of any set of values is the summation of the individual values divided by the number of individual values. b. Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one (1). C. Weighted by Flow,Value: Weighted by flow value means the summation of each concentration times its respective flow divided by the summation of the respective flows. Part II Page 14 of 14 10. Calendar Day A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. 11. Hazardous Substance A hazardous substance means any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 12. Toxic Pollutant A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. PART III OTHER REQUIREMENTS A. Previous Permits All previous State water quality permits issued to this facLlity, whether for construction or operation or discharge, are hereby revoked by issuance of this' permit. The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System govern discharges from this facility. B. Construction No construction of wastewater treatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. C. Certified Operator Pursuant to Chapter 90A of North Carolina. General Statutes, the permittee shall employ a certified wastewater treatment plant operator in responsible charge of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities. D. Groundwater Monitoring The permittee shall, upon written notice from the Director of the Division of Environmental_ Management, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. E. Limitations Reopener This permit; shall be modified or al.ternati_vely, revoked and reissued, to comply with any applicable effluent: guideline or water quality standard .issued or approved under Sections 302(b) (2) (c), anal. (d), 306(b) (,2), and 307(ra) (2) of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: 1. contains different conditions or is otherwise more stringent than any effluent limitation in the permit; or 2. controls any pollutant not limited in the permit. The permit as modified or reissued un.der this parag,.raph shall also contain any other requirements in the Act then applicable. r F G H Permit No. N00004952 Toxicity Reopener This permit shall be modified, or revoked and reissued to incorporate toxicity limitations and monitoring requirements in the event toxicity testing or other studies conducted on the effluent or receiving stream indicate that detrimental. effects may be expected in the receiving stream as a result of this discharge. Biocide Condition The permittee shall not use any biocides except these approved in conjunction with the permit app.lica.tiori. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use., of any additional biocide used in cooling systems which may be toxic to aquatic life other tba.n those previously reported to the Division of Environmental. Management. Such notification shall include completion of Biocide Worksheet Form 101 and a map locating the discharge point and receiving stream. Disinfection Condition In the event that violations ofthe fecal. col.if-o.r_m requirements of the North Carolina water quality standards occur as a r.esul.t of this discharge, disinfection will immediately he r.equi.rcd and the pe-rm.i..i: amended to estahlish a coliform effluent limitation. � ^ �KEX88/MP 02/02/9� COMPLIANCE EVALUA TION ANALY%I% REPORT PA�E i PERMIT--NCOOO4952 PIPE--O0i REPORT PERIOD 92O1-92i2 LOC... .... .... E FACILITY .... .... HOECH%T CELANE%E CORP-%HELBY DE%I�N FLOW-- .85OO CLA%%--z LOCATION .... .... %HELBY RE�ION/COUNTY--O3 CLEVELAND 50O5O 003iO 00... .... O 3i6i6 00340 000i0 0O400 00556 MONTH Q/MD BOD RE%/T%% FEC COLI COD TEMP PH OIL-�R%E LIMIT F .85O0 F 496.O0 F 640.O NO... F 53010.O NOL 9.0 6.O NOL 92/Oi .3457 i6.72 31.2 .0 24i.5 8.27 7.3-6.6 i.500 92/02 .3386 26.O0 33.6 i.O 334.6 9.85 7.5-6.8 i.575 92/03 .3�35 58.82 39.5 3iO.3 i3.77 8.i-6.8 i.775 92/04 .3553 i1i.i9 85.i 362.5 i7.80 8.5-7.0 i.i75 92/O5 .3758 32.55 43.7 2.7 233.2 22.20 92/O6 .3778 i5.50 5i.9 i.O i70.i 24.86 7.OF i.025 92/O7 .36O9 ii.38 82.2 i.O 2i5.2 29.72 i.360 92/O8 .3984 ii.59 i28.9 i.O 248.9 27.23 i.200 92/O9 .4O68 8.6i i07.0 i.2 22i.6 25.14 i.800 92/i0 .3i76 7.70 42.3 1.4 i2i.7 i7.36 0���'7.3F i.i40 92/11 .3378 9.6� 36.8 2.0 �44.6 13.60 8.2-6.7 .875 92/12 .3566 i5.57 24.6 i.3 i99.2 7.68 6.6 i.00O AVERA�E .357O 27.i0i.2 233.6 i8.i2 ______-- i.3OO 3i0.0O 398.0 6 O 31.O0 iO.iOO 2.20O MAXIMUM .5959 MINIMUM .i986 4.00 ii.0 i.O 67.0 5.0O 6.6OO .6O0 UNIT M�D LB%/DAY AY LB%/D�/i0OML LB%/DAY ' DE�.0 %U M�/L ` ^ 02/02/9� GKEX88/MP - COMPLIANCE EVALUATION ANALYSIS REPORT PAGE ^ PERMIT--NC0004952 PIPE--OOi REPORT PERIOD: 9201-9212 LOC --- E FACILITY--HOECH%T CELANE%E CORP-%HELBY DESIGN FLOW-- .8500 Cl LOCATION--%HELBY REGION/COUNTY--03 CLEVELAND 00600 0O665 0iO34 0i042 01092 38260 MONTH TOTAL N PHO%-TOT CHROMIUM COPPER ZINC MBA% LIMIT F 1.8000 F 1.8000 F 5.7000 NOL 92/01 .ii50 .i050 .i700 .i00 LIMIT NOL NOL F 1.8000 F 1.8000 F 5.7000 NOL 92/02 22.500 .0700 .0950 .iiOO .2650 .00O 92/03 .0700 .0850 .2600 .O0O 92/04 .0550 .1250 .2250 .080 92/05 .0700 .0700 .1650 .040 92/06 .i500 .0850 .2250 .050 92/07 .i45O .i000 .i750 .040 92/08 4.000 .2800 ` .0600 .1100 ^ .1600 .040 92/09 .0750 .i200 .1950 .040 92/0) .0900 .0900 .1950 .082 92/11 .0550 .i000 .i3O0 .040 9202 .0700 .0700 .i800 .040 AVERAGE 13.250 .1750 .0875 .0975 .i954 .046 MAXIMUM 22.500 .2800 .1700 .1700 .3400 .100 MINIMUM 4.000 .0700 .0200 ^0200 .0800 .0411_.') UNIT MG/L MG/L LB%/DAY LB%/DAY LB%/DAY MG/L ~ ^GKEX88/MP 02/02/9� COMPLIANCE EVALUATION ANALYSIS REPORT PAGE i PERMIT--NCO004952 PIPE --00 REPORT PERIOD 920-902 LOC---E FACILITY--HOECH%T CELANE%E DESIGN FLOW-- .8500 CLASS--z LOCATION--%HELBY --03 CLEVELAND 50050 003i0 00010 00400 MONTH Q/MGD BOD TEMP PH LIMIT NOL F iO.00 NOL 9.0 6.0 \\ 92/0i .2073 1.44 15.00 7.9-6.6 '� �7. \ � � L~���` */ � 92/02 . i 586 i . i 5 15.66 7. 2-6.5 ^� 92/03 .i164 .86 17.80 7.1-6.2 92/04 .1068 .92 19.75 7.5-6.7 92/05 .1079 .79 20.33 7.2-7.0 92/06 .0690 .96 2080 7.1-6.9 92/07 .0431 .97 26.25 7.2-6.9 92/08 .005 .93 26.40 7.7-7.O 92/09 .0682 .9i 26.60 7.2-6.6 92/10 .2090 .91 23.66 7.3-7.2 92/12 .1993 .83 15.80 7.2-6.6 AVERAGE .1233 .97 20.91 ........... MAXIMUM .3644 3.i0 28.00 7.900 MINIMUM .0000 .30 13.00 6.200 UNIT MGD MG/L DEG.0 %U North Carolina Department of Natural = = Resources &Community Development James B. Hunt, Jr., Governor Joseph W. Grimsley, Secretary October 12, 19RECE'IVIED Mr. William E. Ross, Engineering Superintendent Water Quality Di'vlsion Fiber Industries, Incorporated OCT 14 1983 P. 0. BOX 87 Shelby, North Carolina 28150 Western Regional Office) Asheville, North Carolina SUBJECT: Permit No. 7241R Fiber Industries, Incorporated Sludge Land Application Cleveland County Dear Mr. Ross: DIVISION OF ENVIRONMENTAL MANAGEMENT Robert F. He!ms Director Telephone 919 733-7015 In accordance with your letter of request received September 14, 1983, we are forwarding herewith Permit No. 7241R, dated October 12, 1983, to Fiber Industries, Incorporated for the operation of the subject non -discharge type sludge disposal facilities. This permit shall be effective from the date of issuance until December 31, 1986, shall be subject to the conditions and limitations as specified therein, and shall void Permit No. 7241, dated March 18,.1982. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing before a hearing officer upon written demand to the Director within thirty (30) days following receipt of this permit, identifying the specific issues to be contended. Unless such demand is made, this permit shall be final and binding. If you have any questions or need additional information concerning this matter, please contact Mr. Richard R. Rohrbaugh, telephone No. 919/ 733-5083, ext. 103. Sincerely, Original Signed BY FORREST R. WESTALL FOR Robert F. Helms cc: Cleveland County Health Department Mr. Forrest R. Westall Asheville Regional Manager RRR/djb POLL UTION PREVENTION PAYS P. 0. Box 27687 Raleigh, N. C. 27611-7687 An Equal Opportunity Affirmative Acton Employer ' NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTi,ENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT RALEIGH P E R M I T For the Discharge of Sewage, Industrial Wastes, or Other Wastes In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Fiber Industries, Incorporated Cleveland County FOR THE operation of a non -discharging type sludge land application facility for the disposal of approximately 1.6 MG per year of digested sludge from Fiber Industries, Incorporated Cleveland County Plant to a 21 acre site owned by Fiber Industries, Incorporated to be incorporated with no discharge to the surface waters of. the State. pursuant to the letter of request received September 14, 1983, and in conformity with the project plans, specifications, and other supporting data, subsequently filed and approved by the Department of Natural Resources and Community Development and considered a part of this permit. This permit shall be effective from the date of issuance until December 31, 1986, shall void Permit No. 7241, dated March 18, 1982, and shall be subject to the following conditions and limitations: 1. This permit shall become voidable unless the facilities are operated in accordance with the approved plans, specifications and other supporting data. 2. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. The facilities shall be properly maintained and operated at all times. 4. This permit is not transferable. 5. This permit shall become voidable in the event of failure of the soil to adequately absorb the wastes, and may be rescinded unless the facilities are maintained and operated in a manner which will protect the assigned water quality standards of the surface waters, and prevent any contamination of the groundwaters which will render them unsatisfactory for normal use. a Permit No, 7241R Page Two 6. In event the facilities fail to perform satisfactorily including the creation of nuisance conditions, the Permittee shall take such immediate corrective . action as may be required by this Department. 7. The facilities shall be effectively maintained and operated -as a non -discharge system to prevent the discharge of any sludge into the.surf ace waters of the State. S. The issuance of this permit shall not relieve Fiber Industries, Incorporated of the responsibility of damages to surface or groundwater resulting from the operation of this facility. 9. Adequate provisions shall be taken to prevent wind erosionand surface runoff from conveying pollutants from the sludge application area.onto the adjacent property and/or surface waters. 10. Sludge shall not be applied in inclement weather or until 24 hours following a rainfall event of 1/2-inch or greater in 24 hours. Emergency sludge disposal measures shall be approved by the Division of Environmental Management.. 11. No type of sludge other than that from the Fiber Industries, Incorporated Cleveland County Plant shall be placed on the disposal site. 12. A 100-foot buffer shall be maintained between Fiber Industries, Incorporated property line and any applied sludge. 13. The site shall be adequately limed to -a soil pH of 6.5 prior to sludge application. 14. No root or leaf crops for public consumption shall be raised on the site, 15. Any monitoring deemed necessary by the Division of..Environmental Management to insure surface and groundwater protection will be established and an acceptable sampling reporting schedule shall be followed. 16. Maximum slope for sludge application shall be 10% for surface application and 18% for subsurface applications. 17. No liquid sludge will be applied in the form of surface application within a 100-foot buffer zone of any water course or surface drainage area. 18. Application rates shall not exceed: a) One (1) inch/acre/week of sludge, uniformly applied so as to avoid runoff, ponding or erosion. b) 300 lbs. (PAN)plant available Nitrogen/acre/yr 19. Surface applied sludge will be plowed or disced in immediately after application on lands with no cover crop established. ~ Permit No. 7241R Page Three 20. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if indicated, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. Permit issued this the 12th day of October, 1983. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION Original Signed By FORREST R. WESTALL FOR Robert F. Helms, Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. 7241R PPP-Ppp� "CEIVED Water Quali ty Division DIVISIO14 OF 27NMOITIMMENTAT. 11ABACUIXTr March. 13, 1982 MAR 25'1982,E Mr. William B. Ross, Utiliti4a Suprarintandent Westsrn Rrigional Officej Plber Tndustriae, Tneorrorated 6skeville, N-pittl -Camling D. Box a 7 Shelby, or-rtll Carolina -23150 p SUBJECT: r,armit -r%o. 7241 Filer Tn4u*tries, Tricorporste-1 L ludsc Larid Application QdVel-'TA Corantv Dear Mr. Aozaa In accordance with rnceivftd 117C.Mwabor 2, 19�1, wo are, fotvard11N%g hetirtylth Pe"It No, 7241, 4ated March 18. 1982!, to Fiber 113,1ustrieis, IncorporAted for t"ha conotrueti,,)r ��nd'aVsrntinn. of Ic tha' tm'b"A' "t tion-dis- wrao facilitios. Mile Dertait shn1l ba offei`rive fram trio 0izto of izwsuanc� virttil Atwil 1. 1984, ..erein. nd chall be subjectto Me coa�,!Ttiorta and Unitationa4 o s opeciffe� "In if any parta, requlrerw?ntfa, or ilirAtationa Contais&d in t1,A6 periiit ire to yot" Yak; thtr';t to an ae"11AICatory to'�Ore a heariv,g o9ficer upon writt&a demaacl to the Pfirector vyivhin'V;Arty (30) daya 9011oving receipt of this p6rmit, identifyPing the specific is aues to he contended. Unleac such damand ,ix zade, tliis permit and binding* Out (1) got -of approva6 p1sins Specification's is locinng fom7rded to -'70u. If YOU braw, SMY questions or "ed-' 'ad-l'itiqns-1 infor.9--tion Concerzarng this matter, please contact Mr. kichar6 R. ftfirbaugb, talt-phona Po. 9117/733-7120. 0'j �'S wreh T a res ,rigina rg'H'460 ty W. LEE FLEMING, JR.,.- �11Rol--O--t F. 9ircctor cc: Clavc1and Courty IVIC"PaxI!, rerartiszxit Davis and Y1oyd,'Tncorpo:ratad W. Lea Flnming, Jr. Ashe—ville-Regional Office Vanager bbb-bbb,., PPPP_PP,_ HORTR CAROLVA mviRorp-ma—ax, vivurmmrs. COWITSMION DEPARTHM T OF NATURAL RLSOURCES AND COMIMIT". D. U. 4 E m_ 1'*1T T For, the Discharge of Sev,*gc, Industrial wastes, or tither Wastes Irt accordance with the pr6viciofta of Artlelo 21 of Chanter 143, General Statutes of gorth Carolina so amended, and other al?)711aable Maras, Rulefi'lt.and Regulations PRIMSION IS REMEPIY CRANTED TO Fiber Inaostrien, Incorporated FOR THE opezatlou of a non -discharging type toludge land anV I-ination'facility for the disposal of approxl=tally 1.2 per year of digested sludge -from Fibnr* Tnelua- tries', Cleveland County Plant. to a 21 ear . a site owned L-V 7iber Industries, Incorporated with no discharger to the surface watern, of- the Ptnte, pursuant to the 'application received Nove-itber. 2, 1981, and In corufcrmlty with the project plains, specificatione, and otber supporting datat atabseVeAtiy filed and approved by the Department of Noture.1 Revources and Conmv.unity 13ft'velopaent and considered a part of this Permit'. This Perwit shall be effective frcm, the (1-Ste of l,qsljanc'q' until AOrtl 1. 1934, and shall he subject to tha following speciflad conditions. and limita— t-1 Ono 1. Vnis pormit shall become voidable unless the facilities rare operated In accordance with the approved plates, sveclfic4tj(- �ns' and otber su?porting data. 2. This permit is effective only with respect to the nature and volums of wastes described In the application and,other supporting, data. 3. The facilities shall aba properly paintained and operated at -all, timea. -qqqqq pppp-pp� PermitNo. 7241 Page Two A. This w,-rmit is not transferable. S. This permit aball becmt Voidable, in the, event of f "A I u*re of th t ;-,oil to edequately, absert-, tbo wimptev, apd may be'r sel' rded,unler.a tho'Cacilitles, aro vm.fttained and operated it a. raemner which vill protect the asjAgnei voter cuallty standards of the surfece waters, and prevent ary-contaminatioin`-. of ehe -roirar! waters vh-ich will OE-o. uacatisfactory :fear normal Use* lu event the facilitie's fail to perfort" ant-Isfactarl.1, y inendirp, ne, creation of n-uisa-:,Ncn, cniu-Iltiors, the PATT-Attee. sball sAICII imrat-diato, Corrective- action as M7 be requIred by tills Da-P.-Irtsier.t. i Me facilitles shall be �ffectWDIy na-intaiaud and operated as a nob; -- discharge Systera to provent 01C Jivcbarge or way sludpa into the surface wnters of the States. 8. The issuance of tbis,parzit- shvtll rot relieve Fiber Industries, Tncor" toratei of the respbnsibility or danages to qurface or grouMt va ter -re sulting, from the apctration* of t1hin, facility. A4aq!a4te Itov44.3iana ihall, be 11-aken to rrevo�nt -j:Lnd aad surfaco Outo TunOff �rO c0n--7-17tM� n0llatantn from t1le "'I <Ige applIcntic"I arc the adjacent ?ro'L.'erty ar.d/crr- S-Urface vater't. 10. Sluder"O SIvUl Ilot be applIed in incleme"at veatler or until 24 houro, reltifall. (7!-%Tent of- or` greater in, 24, hour.a. Fmorgency sln-rlga 4isroaal measures �,e F f- nvlronmental zl-cr7ed. by the Di,,.�Ial= o i1a t-"e of nludge Othox than t h a t fro the Tiber Industries, Incorporated Cleveltna Cotm, t-,r plomt sizall be pInced 0-a the A 113.0-f 00t h-,O fer.shall be maintained, between '111ber Indu3tries, Iiacoleporatad property Una and any applied sludge. 13. Tha site shall be 11ried to as soil:pri Of 6.5 prior io-aledge appli catIon. 14. ro root or lea." cropo for public co"t,"..ption oball be-'r-nined. on: 15. Any nonitoring deen ed nocestant by -the Division of. Ervirom,,.ellt'al Marage- Mont to insuro surface and. ground water ptctactia;i will be and an -xceptable'sai-iiplingy reparting schedule sball be:. followed. lrla-din Slop P- for sludge Applilbation nl'tall be 10% for surface applIcation and !S%, for Rubsurface applic"Itiol-1.86 s Pexmit go. 7749 Page Three 17. No liquid aludge Till be apnlitd In the :horn: of six>frace application withvi 2 c 100--fast b ffer zone -ref an7 water co=se or Gurfaca dralnage . 1-5.. Application rate n s1;nll not Oxcead a) One (1) inehlscre/wealk. of ..sludge.,, unit armly applied so as to avoid runoff, IS"41ing �r erasion'. b) 300 Us.( PAIDD plant �iv'ai.l.aable Ni Togenhe:,tilyt . . 19. The. Pe3rmittee, at lcr st six (6) moaiths prior to t1ac e — iration of . thin permit, aball request its extanoion. Upor't •receipt of the rer;aest. thu CommUsion -.-III review the ade qua,ey of tb.,$ facilitin.a flesarib6d therein, and if tidiccted, will extend the pertrn t for iwch period of- time and under auch conditions and 2imitatioue as it may deem appropriate. 20. 5trfaace applAad sludge will be plcved or di.scad III Urine i, t03.y after ar"pi is ation Ott =-Js grit' ..10 cover Crop establ is ad. Parmit laotiM this t.a.e; 18th deky of! larr,fi, 19 t2. W-TOR." r4IR UNA i�;,iIRMPt'3l�IMMP N IAGPIPI I.- Ca'lNATS 11 igina�Signed By W. LEE FLEMINC, '1R. Robert F. Helms, Director Division of 7Mnvironrmotal Management By Authority of the RuvIronrJautal Malta gozent Commission' , FAM ITY FILE STAFF REPORT AND RECOMMENDATIONS PART I - INSPECTION OF FACILITY 1. Place Visited: Fiber Industries, Inc., Shelby, NC Land Application Site 2. Date Visited: March, 1982 3. By: Jim Reid 4. Persons Contacted: George Brandt, Bill Ross, Bob Earl 5. Dire ons Si e: From the intersection of N.C. Highways 180 and in Heve�fand County, travel south approximately 0.8 miles to Fiber Industries. The sludge disposal site is located north- east of the Plant. 6. Latitude and Longitude of the Discharge: Latitude: 350 16' 27" Longitude: 780 30' 42" 7. Size: 21 acres 8. Topography: Gently rolling. 9. Location of Nearest Dwelling: Approximately 300 feet. 10. Receiving Stream: Non -discharging, land application of sludge facility. (a) Classification: (b) Sub -basin: (c) Attach map indicating location of discharge point. PART II - DESCRIPTION OF DISCHARGE N/A 1. Type of Wastewater: i i i Volume of Discharge: N/A i 3. Production'Rates and Major Processes (if industrial, guidelines are based on pr'oduction). N/A 4. Description of Treatment Facility: 21 acre gently rolling fescue covered land application site., 5. Sample Locations: U - D - N/A I - E - 6. 4-Digit SIC Code: N/A PART III - OTHER PERTINENT INFORMATION -3- IV - RECOMMENDATIONS Zinc will be the limiting metal in Fiber Industries' land application system. At an annual sludge application rate of 1.6 million gallons per year, the designated disposal site can be used for the year 1983 plus 3.5 additional years. At the projected application rate, ava.ilable nitrogen loadings will be less than 300 lbs/acre and the cadmium loading will be held to less than the recommended 0.5 lbs/acre/year. The Regional Office recommendation is that Non Discharge Permit #72.41 be renewed and that the allowed application rate be increased to 1.6 mg/yr; the expiration date of the reissued permit should be December 31, 1986. Prepared b James R. Reid 10/04/83 C\l IN IN-1 MOR 2co Z:7 —00.9 )NI'D szo Irf, Dear ' North Carolina Department of Natural Resources &Community Development James B. Hunt r �y Joseph W. Grimsley, Secretary ��-� DIVISION OF ENVIRONMENTAL MANAGEMENT Water Quality DIVisian" PROJECT: SEP 20 4 •., 1 i Western Regional Offical i Asheville, North Carolina yt t We acknowledge receipt of the following documents: permit application - APN � ` 5 ,,,, v engineering plans specifications other , t' x , ; 19 . Your project has been assigned to ;1,;�, ;.I.. , =for a detailed engineering review. All project documents will be reviewed with respect to the proposed wastewater facilities. This review will not commit this Division to approving any expansion of these treatment facilities or increase of flowrate in the future. Prior to the issuance of the permit, you will be advised of the recommendations and comments of this Division. You will also be informed of any matter which needs to be resolved. Our reviews are scheduled based on receipt date of complete informations. The items checked below are needed before your project can be reviewed. permit application (copies enclosed) engineering plans (signed and sealed by N.C.P.E.) specifications (signed and sealed by N.C.P.E.) other additional information detailed on attachment The above checked information is needed by ,'1<; If not received, your application package will be returned as incomplete. Please be aware that the Division's Regional Office must provide RECOMMENDATIONS from the Regional Supervisor or a Procedure Four Evaluation for this project, prior to final � 7 action by the Division. If you have any questions, please call the review engineer at this telephone number 919/733-5083. cc: HDC/mcb Sincerely, ;H. Dale Crisp, P.E., Supervisor State Engineering Review Group Permits and Engineering Unit P. 0. Box 27687 Raleigh, N. C. 27611-7687 An Equal Opportunity Affirmative Action Employer INDUSTRIES P. O. BOX 87 • SHELBY, N. C. 28150 a (704) 482 - 2411 September 09, 1983 Mr. Richard R. Rohrbaugh SEP 14.1983 Division of Environmental Management WATER QUALITY SECTION N.C. Department of Natural Resources OPERATIONS BRANCH P.O. Box 27687 Raleigh, North Carolina 27611-7687 SUBJECT: Permit No. 7241 Sludge Land Application In accordance with permit number 7241.Fiber Industries will apply 1.6 million gallons of digested sludge to the land application facility during the remainder of 1983. An analysis of the sludge was made by Davis & Floyd, Inc. and a copy -of the data is attached. An application of 1.2 million gallons was made in 1982 under this permit and under a previous -permit in.1978. The second attachment shows the cummulative metal loading on the facility -including the 1983 contribution. William E. Ross Engineering Superintendent .E Attachments (2) Parameter Percent Solids Total -Phosphorus Nitrate -Nitrogen NO3 Ammonia -Nitrogen Kjeldahl-Nitrogen Chromium Copper Zinc Antimony Nickel Cadmium Lead Potassium Sodium Nitrogen (Available) Site Parameter Loadings Sludge in Ponds Fiber Industries, Inc. Shelby, North Carolina Average Concentration ppm Tota 133,300 1,7 286 44 174 . 1,512 308 34.8 ill 43.5, 2.58 0.33 17.8 123 239 1 Pounds 78,775 3,816 587 2,322 20,176 4,110 464 1,481 580 34.4 4:4 237.5 1,641 3,189 6,212 NOTES: 1. Total with 1.6 million gallons applied to 21 acres. Lb/Acre 84,703 182 28 ill 961 196 22.1 70.5 27.6 1.6 .21 11.3 78.2 151.9 295.8 2. Pounds Nitrogen (Available) calculated as follows: lbs. N ay. = [(lbs. TNK-lbs. NH3) 0.251 + (0.5 x lbs.NH3) + lbs. NO3 3. Sludge analysis performed by Davis & Floyd, Inc. 03/21/83. ATTACHMENT NO. 1 Sludge Disposal Metals Loading Fiber Industries, 'Inc. Shelby, North Carolina Rec 1978 1982 Total Prop Total Loading Loading Loading Through 1983 Through Parameter lb/AC lb/AC lb/AC 1982 lb/AC 1983 Cadmium 10. 0.3 0.12 0.42 .21 .63 45 Lead 1000 39.0 8.4 47.4 11.3 58.7 S 3 Zinc 500 143.0 40.3 183.3 70.5 253.8 t Copper 250 51.0 12.7 63.7 22.1 85.8 %•� Nickel' 250 8.0_ 0.8 8.8 1.6 10.4 ATTACHMENT NO. 2 4 ti DIVISION OF ENVIRONMENTAL MANAGEMENT RECEIVED WATER QUALITY SECTION D►YlS10N OF ENVIRONMENTAL AIANACEMEW DEC F ; MURESVILLE MEMORANDUM MOM m-'a TO , oV-,E4E-V►LJ-a Regional WQ Supervisor FROM: Mark E. Hawes Environmental Engineer State Engineering Review Group N. C. DEPT. 07, '. ATITRAL IL�St • t + ^ . ; C®Ts MUNI' 'NT SUBJECT: A plication # C 4q5 Z J A N 0 9 1991 County DIVISION OF Et:VBiu:: AEPA% NounES11IIEE RBIWIA OFfICE Please provide regional comments for the . Attached you will find a copy of the project documents. Please let me know if you require additional information. Provide the regional contact for this project within 10 days of receipt. ,-Reg-, D6-r-eAk6ge f 7, Vc1� is I-IA-tilZ)u,J6 -I;q/s v� �s R ECEWED ti�lM1 Water Quality SectiaA DEC 19 1990 Ashevilie Offer ,A,heville, tiorth Caroli9ttR- ` NON NPDES FACILITY AND PERMIT DATA UPDATE OPTION TRXID 5OU KEY AC0004952 PERSONAL DATA FACILITY APPLYING FOR PERMIT APP/PERMIT FEE-$ .00 REGION FACILITY NAME> HOECHST CELANESE CORP-GW REM 9 COUNTY> CLEVELAND 01 ADDRESS: MAILING (REQUIRED) ENGINEER: WESTINGHOUSE ENVIRONMENTA STREET: PO BOX 87 STREET: CITY: SHELBY ST NC ZIP 28151 CITY: ST ZIP 0 TELEPHONE 704 482 2411 TELEPHONE: STATE CONTACT> HAWES FACILITY CONTACT STEVEN F. OLP TYPE OF PROJECT> AUTHORIZATION TO CONSTRUCT LAT: LONG: DATE APP RCVD 12/05/90 N=NEW,M=MODIFICATION,R=REISSUE> N DATE ACKNOWLEDGED 12/06/90 DATE REVIEWED / / RETURN DATE REG COMM REQS 12/11/90 DATE DENIED / / NPDES #- REG COMM RCVD / / DATE RETURNED / / TRIB Q .0000 MGD ADD INFO REQS / / OT AG COM REQS / / TRIB DATE- ADD INFO RCVD / / OT AG COM RCVD END STAT APP P 03/05/91 DATE ISSUED / / DATE EXPIRE FEE CODE( 0)1=(>1MGD),2=(>10KGD),3=(>1KGD),4=(<1KGD+SF),5=(S>300A),6=(S<=300A), 7=(SENDEL),8=(SEDEL),9=(CLREC),0=(NO FEE) DISC CODES ASN/CHG PRMT ENG CERT DATE / / LAST NOV DATE / / CONBILL( ) COMMENTS: MESSAGE: *** DATA MODIFIED SUCCESSFULLY *** RECEIVED ix OMION OF ENVIRONMENTAL MANASEMEN? DEC Yq " MOORESVILLE 11EMONA1 OFWT 9 N. C. "z �T. OF NATURAL A" JA,N .0 91991 DIVISION OF ENVIRONMEWAL Ij MoviilEsvi, iG RECE s WISIGN OF ENVIRONMENTAL MANAGEMENY DEC 13 1990 UNRESNILLE 'I9PPRS: Application for Authorization to Construct A Temporary Wastewater Treatment System At Hoechst Celanese Corporation Shelby Plant, North Carolina Westinghouse Project 4124-85-05ON Document Control 8505ON-0279 Submitted to North Carolina Department of Health, Environment "?�, ; � .�. rI' :'` :..;;; and Natural Resources Prepared By: N. C. DEPT. e, A TrTRAL RESOU WESTINGHOUSE ENVIRONMENTAL AND COT MUNIi }' GEOTECHNICAL SERVICES, INC. JAN ') n 1991 DIVIS Cir OF ENT7 ENT Is�G;seS! ILUE 11L..eriCl; u Application for Authorization to Construct A Wastewater Treatment System Hoechst Celanese Corporation Shelby Plant, North Carolina Westinghouse Project 4124-85-05ON Document Control 8505ON-0279 Page 1 INTRODUCTION The Hoechst Celanese Corporation's fiber production facility is located at Shelby in Cleveland county, North Carolina. In June 1986, the Shelby facility was added to the National Priority List (NPL) by the Environmental Protection Agency (EPA). The remedial investigation and feasibility studies (RI/FS) were completed in April, 1989. The recommended remedial action for the management of the contaminant sources consists of: o excavation of glycol recovery unit (GRUB sludges, plastic chip, burn pit residuals, and selected stream sediments 0 on -site incineration of GRU sludges and associated contaminated soils o solidification of incineration ash, burn pit residuals, and stream sediments 0 on -site disposal of inert, solidified material o regrading and revegetation o monitoring A 100% remedial design report was prepared to achieve the above mentioned remediation work, and the report was approved by the EPA in September, 1990. Westinghouse Environmental and Geotechnical Services, Inc. of Atlanta has prepared the remedial design report. GDC Engineering, Inc. of Baton Rouge has been contracted by Hoechst Celanese to perform the on -site incineration and solidification. Wastewater will be generated during the on -site remediation work and will be treated by a portable wastewater treatment system to meet the Hoechst Celanese's NPDES discharge requirements. Once these discharge criteria are met, the treated wastewater may be discharged into the polishing ponds prior to the plant's NPDES outfall. This report is submitted to the North Carolina Department of Health, Environment and Natural Resources (NCDHENR) to receive an authorization to install the wastewater treatment system. Wastewater Characteristics: Wastewater that may require treatment will be generated from the following three sources: o stormwater or water collected in the excavated areas 5050 N006. W PS Application for Authorization to Construct A Wastewater Treatment System Hoechst Celanese Corporation Shelby Plant, North Carolina Westinghouse Project 4124-85-05ON Document Control 8505ON-0279 Page 2 o centrate water from the centrifugation of slurried stream sediments (20,000 gallons) o decontamination water (20,000 gallons) The quantity of stormwater cannot be estimated. However, appropriate steps will be taken to minimize the amount of stormwater. In order to select wastewater treatment units, an estimate of wastewater quality is needed. Since the data on the contaminated groundwater are available from the RI/FS studies, these data are used to estimate the quality of wastewater that would be generated during the remedial work. Based on RI/FS studies the probable contaminants in the wastewater may be classified as follows: o chlorinated hydrocarbons o polynuclear hydrocarbons o metals Due to low levels of organic loadings, carbon adsorption is the anticipated method for organic removal. Since the pH of the wastewater will be near neutral the metal contaminants are expected to be adsorbed in the suspended solids rather than in solution. Therefore it is expected that the metal contaminants will be removed by the sedimentation and filtration followed by carbon adsorption. The schematic of the wastewater treatment system is provided in the attached figure. Treatment Process The wastewater treatment system will be a batch process. Wastewater will be collected in a storage tank which will also allow some of the suspended solids to settle. These settled solids will be removed and solidified. Water from the storage tank will be pumped through a 15-micron 160-square foot cartridge filter. That will remove most of the suspended solids and the metal contaminants that are adsorbed in the suspended solids. The effluent from the cartridge filter will then flow through two carbon adsorption units. One of the carbon units will have a capacity of 100 gallons per minute (gpm) and the other 75 gpm. The maximum and average wastewater flow through the treatment units will be 50 gpm and 15 gpm, respectively. The model numbers are Cansorb C-100 and Cansorb C-75, and the units will have 3000 pounds and 1500 pounds of activated carbon, respectively. The specifications for the carbon units are obtained from the manufacturer, TIGG Corporation of Pittsburgh, Pennsylvania and are attached. The backwash water will return to solidification. The spent carbon from the carbon adsorption units will be incinerated on -site, or shipped off -site for regeneration or disposal as a hazardous waste. The treated water may be discharged to the polishing pond B or it may be recycled. A 2 inch -diameter flexible hose will be used as a discharge line from the treatment unit. The incinerator pad showing the wastewater treatment area and the locations of the wastewater treatment units are presented in Drawings 1 and 2, respectively. These drawings were taken from the Appendix 1 of the 100% Remedial Design Report and modified to show the wastewater treatment area and the units. 5050N006.WPS Facility Information 1. Name of Applicant: Mailing Address: 2. Name and Title of Contact Person: Telephone: 3. 4. Application for Authorization to Construct A Wastewater Treatment System Hoechst Celanese Corporation Shelby Plant, North Carolina Westinghouse Project 4124-85-05ON Document Control 8505ON-0279 Page 3 Hoechst Celanese Corporation Post Office Box 87 Shelby, North Carolina 28038 Mr. Steve Olp Safety, Health, Environmental Superintendent 704-482-2411 Ext. 4359 Name and Address of the Person Responsible for Operation and Maintenance of the Treatment System: Address: GDC Engineering, Inc. 822 Neosho Avenue Baton Rouge, Louisiana 70802 Telephone: (504) 383-8556 Name and Telephone Number of Contact Person: Mr. Clinton Twilley (704) 527-0079 Name and Address of the Person that Completed the Application: Name and Title: Mr. Everett W. Glover, Jr., P.E. Chief Environmental Engineer North Carolina Registration No.: 8641 Address: Westinghouse Environmental and Geotechnical Services, Inc. Suite 700 3980 DeKalb Technology Parkway, NE Atlanta, Georgia 30340 Telephone: (404) 458-9309 v4� `8641 (,�,""�, 12 ® e n cc ar FCC °sea.®.•' � 'a r esaWaeS�°e,�,a 5050 N006. W PS WA AV( SEDIMENT• TO SOLIDIFICATION CARBON ADSORPTION UNITS -LOW 50 GPM 15 GPM ,HARGE tECYCLE CRUBBER OR FICATION SOURCE: APPRENDIX I 100% REMEDIAL DESIGN REPORT WESTINGHOUSE PROJECT DATE FIGURE DRAWNDESIGNEBYBY Westinghouse Environmental SCHEMATIC OF WASTEWATER CHECKED BY and Geotechnical Services, Inc. TREATMENT SYSTEM HC/SHELBY FILE NAME 4505ON10 WESTINGHOUSE PROJECT 4124-85-05ON LION OF ENVIRONMENTAL MANAGEMENT � VUw WATER QUALITY SECTION MEMORANDUM TO:�orrAzbk arr� tAWXLLT Regional WQ Supervisor FROM: Mark E. Hawes Environmental Engineer State Engineering Review Group SUBJECT: Application # A-C— 4(k 5 Z' CC1E&,)eL A9.1U County Please provide regional comments for the . Attached you will find a copy of the project documents. Please let me know if you require additional information. Provide the regional contact for this project within 10 days of receipt. 5� VJ I LL- P-pr�-�- Spy N� SOO1-� RECF-IVED '�ya$yDN 9F ENVIRONMENTAf. FAAtiAfiE�` Pr� n1990 i EFEIVED Water Quality SeLtirm DEC 13 •1900 Asheville Regional Office Asheville, North Carolina 4j" State of North Carolina' Department of Environment, Health, and Natural Resources Division of Environmental Management 512 North Salisbury Street. • Raleigh, North Carolina 27611 James G. Martin; Governor George T. Everett, Ph.D., WilliamW. Cobey, Jr., • Secretary Date: ! ` ' I' - 19 ' Director SUBJECT Application No. WQ . 4 Y t .:v'i• y � f .Y i� it � �'C 1 t i Y 5!' i� 1 Dear The Divisions ;Permits and Engineering Unit acknowledges receipt of your permit application and supporting materials on' `> 19 "-" This application has been assigned, the number shown above. Please refer.to this number when making inquiries on this project. ' Your project has been assigned to s' 1 - ` `= for a detailed engineering review. A technical acknowledgement will be forthcoming.. If this acknowledgement is -not received within thirty (30) days,' please contact the engineer listed above. Be aware that the Divisions regional office, copied below, must provide recommendations from the Regional Super -- visor or a Procedure Four Evaluation for this project, prior to final action by the Division. 'If you have any questions, please call the .review engineer listed above at' (919) 733-5083. ? = Sincerely,: Donald Safrit, P.E. . Supervisor, . Permits and Engineering cc: a' 1{{ Regional Supervisor Pollution Prevention Pays, P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer o Q DEPT. or, IVATLY doa5TA7Eo RrSO URCES AND JA N 0 9 19 ,p� DIVISIB�1 taE Etts'iSGiJiE,aA� EiA;{�GEP1[fdT VY State of North Carolina MlajJAI OglpE Department of Environment, Health, and Natural Resources Asheville Regional Office James G. Martin, Governor Ann B. Orr William W. Cobey, Jr., Secretary Regional Manager DIVISION OF ENVIR014MENTAL MANAGEMENT WATER QUALITY SECTION December 19, 1990 MEMORANDUM TO: Mark Hawes Permits and Engine*rin THROUGH: Forrest R. Westall Regional Water Quarviso.r FROM: Jim Reid, Environmental Chemi_ t Asheville Regional Office SUBJECT: Hoechst Celanese Corporation A to C Temporary WWTP for Site Remediation NPDES No. NC0004952 Cleveland Co. In accordance with our discussion of December 17, 1990, issuance of A to C for subject project is recommended. One would reasonably expect the proposed wwtp to perform in accordance with the description provided in the document prepared by Westinghouse Environmental and Geotechnical Services, Inc. The proposed facility is in fact a trailer mounted package unit. Due to its being a batch system, generation of raw wastewater_ can be tailored to the capacity of the unit. If there are questions or points needing additional discussion, please contact me. Interchange Building, 59 Woodfin Place, Asheville, N.C. 28801 • Telephone 704-2516208 An Equal Opportunity Affirmative Action Employer 4 63 Poll' " i .; Y T. v ��il.:aJ lilVil�y JAN 199y DIVISION OF E?iVl �°E:E T �. "A.r11GEh1EfdT MOOzRESVI i E PHIJIAI OFFICE Application for Authorization to Construct A Temporary Wastewater Treatment System At Hoechst Celanese Corporation Shelby Plant, North Carolina Westinghouse Project 4124-85-05ON Document Control 8505ON-0279 Submitted to North Carolina Department of Health, Environment and Natural Resources Prepared By: WESTINGHOUSE ENVIRONMENTAL AND GEOTECHNICAL SERVICES, INC. U a Application for Authorization to Construct A Wastewater Treatment System Hoechst Celanese Corporation Shelby Plant, North Carolina Westinghouse Project 4124-85-05ON Document Control 8505ON-0279 Page 1 INTRODUCTION The Hoechst Celanese Corporation's fiber production facility is located at Shelby in Cleveland county, North Carolina. In June 1986, the Shelby facility was added to the National Priority List (NPL) by the Environmental Protection Agency (EPA). The remedial investigation and feasibility studies (RI/FS) were completed in April, 1989. The recommended remedial action for the management of the contaminant sources consists of: o excavation of glycol recovery unit (GRUB sludges, plastic chip, burn pit residuals, and selected stream sediments 0 on -site incineration of GRU sludges and associated contaminated soils 0 solidification of incineration ash, burn pit residuals, and stream sediments 0 on -site disposal of inert, solidified material o regrading and revegetation o monitoring A 100% remedial design report was prepared to achieve the above mentioned remediation work, and the report was approved by the EPA in September, 1990. Westinghouse Environmental and Geotechnical Services, Inc. of Atlanta has prepared the remedial design report. GDC Engineering, Inc. of Baton Rouge has been contracted by Hoechst Celanese to perform the on -site incineration and solidification. Wastewater will be generated during the on -site remediation work and will be treated by a portable wastewater treatment system to meet the Hoechst Celanese's NPDES discharge requirements. Once these discharge criteria are met, the treated wastewater may be discharged into the polishing ponds prior to the plant's NPDES outfall. This report is submitted to the North Carolina Department of Health, Environment and Natural Resources (NCDHENR) to receive an authorization to install the wastewater treatment system. Wastewater Characteristics: Wastewater that may require treatment will be generated from the following three sources: o stormwater or water collected in the excavated areas 5050N006. WPS ,7 Application for Authorization to Construct A Wastewater Treatment System Hoechst Celanese Corporation Shelby Plant, North Carolina Westinghouse Project 4124-85-05ON Document Control 8505ON-0279 Page 2 o centrate water from the centrifugation of slurried stream sediments (20,000 gallons) o decontamination water (20,000 gallons) The quantity of stormwater cannot be estimated. However, appropriate steps will be taken to minimize the amount of stormwater. In order to select wastewater treatment units, an estimate of wastewater quality is needed. Since the data on the contaminated groundwater are available from the RI/FS studies, these data are used to estimate the quality of wastewater that would be generated during the remedial work. Based on RI/FS studies the probable contaminants in the wastewater may be classified as follows: o chlorinated hydrocarbons o polynuclear hydrocarbons o metals Due to low levels of organic loadings, carbon adsorption is the anticipated method for organic removal. Since the pH of the wastewater will be near neutral the metal contaminants are expected to be adsorbed in the suspended solids rather than in solution. Therefore it is expected that the metal contaminants will be removed by the sedimentation and filtration followed by carbon adsorption. The schematic of the wastewater treatment system is provided in the attached figure. Treatment Process The wastewater treatment system will be a batch process. Wastewater will be collected in a storage tank which will also allow some of the suspended solids to settle. These settled solids will be removed and solidified. Water from the storage tank will be pumped through a 15-micron 160-square foot cartridge filter. That will remove most of the suspended solids and the metal contaminants that are adsorbed in the suspended solids. The effluent from the cartridge filter will then flow through two carbon adsorption units. One of the carbon units will have a capacity of 100 gallons per minute (gpm) and the other 75 gpm. The maximum and average wastewater flow through the treatment units will be 50 gpm and 15 gpm, respectively. The model numbers are Cansorb C-100 and Cansorb C-75, and the units will have 3000 pounds and 1500 pounds of activated carbon, respectively. The specifications for the carbon units are obtained from the manufacturer, TIGG Corporation of Pittsburgh, Pennsylvania and are attached. The backwash water will return to solidification. The spent carbon from the carbon adsorption units will be incinerated on -site, or shipped off -site for regeneration or disposal as a hazardous waste. The treated water may be discharged to the polishing pond B or it may be recycled. A 2 inch -diameter flexible hose will be used as a discharge line from the treatment unit. The incinerator pad showing the wastewater treatment area and the locations of the wastewater treatment units are presented in Drawings 1 and 2, respectively. These drawings were taken from the Appendix 1 of the 100% Remedial Design Report and modified to show the wastewater treatment area and the units. 5050NOO6.WPS J Facility Information 2. 4. Name of Applicant: Mailing Address: Name and Title of Contact Person: Telephone: Application for Authorization to Construct A Wastewater Treatment System Hoechst Celanese Corporation Shelby Plant, North Carolina Westinghouse Project 4124-85-05ON Document Control 8505ON-0279 Page 3 Hoechst Celanese Corporation Post Office Box 87 Shelby, North Carolina 28038 Mr. Steve Olp Safety, Health, Environmental Superintendent 704-482-2411 Ext. 4359 Name and Address of the Person Responsible for Operation and Maintenance of the Treatment System: Address: GDC Engineering, Inc. 822 Neosho Avenue Baton Rouge, Louisiana 70802 Telephone: (504) 383-8556 Name and Telephone Number of Contact Person: Mr. Clinton Twilley (704) 527-0079 Name and Address of the Person that Completed the Application: Name and Title: Mr. Everett W. Glover, Jr., P.E. Chief Environmental Engineer North Carolina Registration No.: 8641 Address: Westinghouse Environmental and Geotechnical Services, Inc. Suite 700 3980 DeKalb Technology Parkway, NE na��.5k Atlanta, Georgia 30340 qe�S .;'fit e,,�lf"Lf` ,•Bo, Telephone: (404) 458-9309 s' ; o ° e a ® �61 ��o , ^oM,FRr✓ `wry o t o ®o <;fi ®Tr 'VV vaas°Qsaraenagb�°'a� 5050N006.WPS WA AV( SEDIMENT•. TO SOLIDIFICATION CARBON ADSORPTION UNITS -LOW 50 GPM 15 GPM :HARGE tECYCLE CRUBBER OR FICATIC SOURCE: APPRENDIX I 100% REMEDIAL DESIGN REPORT WESTINGHOUSE PROJECT DATEI FIGURE DESIGNED BY SCHEMATIC OF WASTEWATER DRAWN BY Westinghouse Environmental TREATMENT SYSTEM CHECKED BY and Geotechnical Services, Inc. HC/SHELBY FILE NAME 45050N10 WESTINGHOUSE PROJECT 4124-85-05ON i l� Date: September 15, 1989 NPDES STAFF REPORT AND RECOMMENDATIONS County:Cleveland NPDES Permit No. NC0004952 PART I - GENERAL INFORMATION 1. Facility and Address: Hoechst Celanese Corporation P. 0. Box 87 Shelby, N: C. 28150 2. Date of Investigation: April 6, 1989 3. Report Prepared By: Jim Reid 4. Persons Contacted and Telephone Number: Bill Patterson 704-482-2411 x 4362 5. Directions to Site: From the intersection of NC Highways 180 and 198 in Cleveland County, travel South on Hwy 198 approximately 0.8 miles.to Hoechst Celanese. 6. Discharge Point - Latitude: 350 11' 15.5" Longitude: 810 30' 37.5" Attached a USGS Map Extract and indicate treatment plant site and discharge point on map. USGS Quad No. or USGS.Quad Name —Blacksburg North NC -SC 7. Size (land available for expansion and upgrading): 10 acres 8. Topography (relationship to flood plain included): Gentle slope of 5-10%..above flood plain. 9. Location of nearest dwelling: > 500 feet 10. Receiving stream or affected surface waters: Buffalo Creek a. Classifications: C b. River Basin and Subbasin No.: Broad 030805 C. Describe receiving stream features and pertinent downstream uses: wildlife support and source of water supply in SC PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. Type of wastewater: _12% Domestic _88% Industrial a. Volume of Wastewater: 0.850 MGD b. Types and quantities of industrial wastewater: Discharge 001 0.0900 MGD treated groundwater '0.0550 MGD water treatment plant wastewater 0.0075 MGD boiler blowdown 0.1400 MGD contact cooling water 0.1500 MGD textile process wastewater Discharge 002 0.3000 MGD polymer cooling water. C. Prevalent toxic constituents in wastewater: none known d. Pretreatment Program (POTWs only) in development approved should be required not needed X_ 2. Production rates (industrial discharges only) in pounds a. highest'm.onth in the last 12 months 555,000 lb/da polyester resin and 472,000 lb/da polyester fiber (produced from 85 % of the 555,000 lbs/da resin manufactured at the facility). b. highest year in last 5 years 3. Description of industrial process (for industr s only) and applicable CFR Part and Subpart: 40 CFR 416.90 C„ Suh 4. Type of treatment (specify whether proposed or existing): Existing, activated sludge with nutrient addition for discharge 001. Existing, discharge of untreated polymer cooling water for discharge 002. 5. Sludge handling and disposal scheme: Cleveland Container Corporation, a private solid waste disposal company with a landfill which is permitted by Solid Waste for disposal of industrial sludges. Prior to ultimate disposal with Cleveland Container Corporation, sludge is stored in two sludge holding lagoons at Hoechst Celanese's wastewater treatment plant. 6 7 Treatment plant classification: 4 SIC Code(s) 2821 2824 Wastewater Code(s) 36 55 .14 15 '02 16 21 22 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grants Funds (municipals only)? no 2. Special monitoring requests: Yes, require that the facility submit copies of the groundwater remediation monitoring reports which Hoechst Celanese is to submit to EPA. Hoechst Celanese's groundwater remediation project is a Superfund Project being conducted under EPA oversight; treated waters from the project are to be discharged to the Company's WWTP operated under NPDES Permit No. NC0004952. A condition similar to.the following - should be included.in the renewal of the Company's NPDES Permit, "during quarterly periods when groundwater remediation wastewaters are discharged to Hoechst Celanese's wastewater treatment facility, copies of quarterly groundwater reports submitted to EPA are to be attached to the appropriate monthly self -monitoring report submitted in fulfillment of reporting requirements contained in this permit." ..I 3.1 Additional effluent limits requests: no 4. Other: PART IV - EVALUATION AND RECOMMENDATIONS Renewal of Permit is recommended. ' I i I ' I r // Signature of Report Preparer Ater guali y Regional Supervisor 854 f.. 3997 871 221 ��_ i' ��✓ v 12'30" 389 ' ` \ / `� >: • o ram, findustrial.lMaste 34 Substatron� �{`/ r Ponds' Cem \` •New H0 `\ `ycn- _ Ij -22014 \' i2217J L :1� `_bFairv, Ch 1� • \ a Gh \f f • I G l \ , }� , 3894 77 7. LIJ B^O O •. ) `\ % BOG = _ \\.- 111 \ it � ( N \� r� \'_ it \ ' - \ �\ °\� \\�'J' .1 , l(//1" ' • � l,�y-_^� \�5��� '- � 0 . (2218IYJ - ., u :II r �� �\•� �''i• 1 '�iIII 1���\i\�\r� �`,\\�/' , 3893 ,r • \ r , o� / icp PRE - liL— tL rj � / _ ` �• �•%'�� \-• \\� � •�� \ '1 ram, / , {�,�^- 1 ) �I\✓ ,�1V %/ - \ I ;� � �.! �"x's". ;`�. �rr '� f�l � �>-' ��%' r�'' �i�f r,��'�� 'ez •a.:.,/_-' 7 , �'' �-n1�1,� ``4 �'�D"o �'v ;w8 Application for Authorization to Construct A Temporary Wastewater Treatment System At Hoechst Celanese Corporation Shelby Plant, North Carolina Westinghouse Project 4124-85-050N Document Control 85050N-0279 Submitted to North Carolina Department of Health, Environment and Natural Resources Prepared By: WESTINGHOUSE ENVIRONMENTAL AND GEOTECHNICAL SERVICES, INC. T Westinghouse Environmental and 6eotechnical Services, Inc. November 12, 1990 Hoechst Celanese Corporation Post Office Box 87 Shelby, North Carolina 28151 ATTENTION: Mr. Steve Olp SUBJECT: Application for Temporary Wastewater Treatment System Hoechst Celanese, Shelby, North Carolina Westinghouse Project 4124-85-05ON Document Control 8505ON-0279 Dear Mr. Olp: Suite 700 3980 DeKalb Technology Parkway, N.E. Atlanta, Georgia 30340 (404)458-9309 Fax (404) 458-9438 Eight copies of the subject application are enclosed. Please submit the application to North Carolina Department of Health, Environment and Natural Resources (NCDHENR). Please forward a copy to Westinghouse and Mr. McKenzie Mallary, EPA - Region IV, 345 Courtland Street, NE, Atlanta, Georgia 30365. If you have any questions or comments, please contact us. Very truly yours, WESTINGHOUSE ENVIRONMENTAL AND GEOTECHNICAL SERVICES, INC. Subhash C. Pal, P.E. Senior Project Engineer SCP/EWG/srj cc: Clinton Twilley - GDC Engineering/Shelby John McBride - HC/Shelby (letter only) Bill Carter - HC/Shelby (letter only) Jim Pullen - HC/Charlotte (letter only) Everett W. Glover, Jr., P.E. 9••eee�et�®o® Project Director ,.••`•(�A CARQ SEAL I ® 8641 J. 5050N008. W PS A Westinghouse Electric Corporation subsidiary. -, s Application for Authorization to Construct A Wastewater Treatment System Hoechst Celanese Corporation Shelby Plant, North Carolina Westinghouse Project 4124-85-05ON Document Control 8505ON-0279 Page 1 INTRODUCTION The Hoechst Celanese Corporation's fiber production facility is located at Shelby in Cleveland county, North Carolina. In June 1986, the Shelby facility was added to the National Priority List (NPL) by the Environmental Protection Agency (EPA). The remedial investigation and feasibility studies (RI/FS) were completed in April, 1989. The recommended remedial action for the management of the contaminant sources consists of: o excavation of glycol recovery unit (GRU) sludges, plastic chip, burn pit residuals, and selected stream sediments 0 on -site incineration of GRU sludges and associated contaminated soils o solidification of incineration ash, burn pit residuals, and stream sediments 0 on -site disposal of inert, solidified material o regrading and revegetation o monitoring A 100% remedial design report was prepared to achieve the above mentioned remediation work, and the report was approved by the EPA in September, 1990. Westinghouse Environmental and Geotechnical Services, Inc. of Atlanta has prepared the remedial design report. GDC Engineering, Inc. of Baton Rouge has been contracted by Hoechst Celanese to perform the on -site incineration and solidification. Wastewater will be generated during the on -site remediation work and will be treated by a portable wastewater treatment system to meet the Hoechst Celanese's NPDES discharge requirements. Once these discharge criteria are met, the treated wastewater may be discharged into the polishing ponds prior to the plant's NPDES outfall. This report is submitted to the North Carolina Department of Health, Environment and Natural Resources (NCDHENR) to receive an authorization to install the wastewater treatment system. Wastewater Characteristics: Wastewater that may require treatment will be generated from the following three sources: o stormwater or water collected in the excavated areas 5050N006.WPS Application for Authorization to Construct A Wastewater Treatment System Hoechst Celanese Corporation Shelby Plant, North Carolina Westinghouse Project 4124-85-05ON Document Control 8505ON-0279 Page 2 o centrate water from the centrifugation of slurried stream sediments (20,000 gallons) o decontamination water (20,000 gallons) The quantity of stormwater cannot be estimated. However, appropriate steps will be taken to minimize the amount of stormwater. In order to select wastewater treatment units, an estimate of wastewater quality is needed. Since the data on the contaminated groundwater are available from the RI/FS studies, these data are used to estimate the quality of wastewater that would be generated during the remedial work. Based on RI/FS studies the probable contaminants in the wastewater may be classified as follows: o chlorinated hydrocarbons o polynuclear hydrocarbons o metals Due to low levels of organic loadings, carbon adsorption is the anticipated method for organic removal. Since the pH of the wastewater will be near neutral the metal contaminants are expected to be adsorbed in the suspended solids rather than in solution. Therefore it is expected that the metal contaminants will be removed by the sedimentation and filtration followed by carbon adsorption. The schematic of the wastewater treatment system is provided in the attached figure. Treatment Process The wastewater treatment system will be a batch process. Wastewater will be collected in a storage tank which will also allow some of the suspended solids to settle. These settled solids will be removed and solidified. Water from the storage tank will be pumped through a 15-micron 160-square foot cartridge filter. That will remove most of the suspended solids and the metal contaminants that are adsorbed in the suspended solids. The effluent from the cartridge filter will then flow through two carbon adsorption units. One of the carbon units will have a capacity of 100 gallons per minute (gpm) and the other 75 gpm. The maximum and average wastewater flow through the treatment units will be 50 gpm and 15 gpm, respectively. The model numbers are Cansorb C-100 and Cansorb C-75, and the units will have 3000 pounds and 1500 pounds of activated carbon, respectively. The specifications for the carbon units are obtained from the, manufacturer, TIGG Corporation of Pittsburgh, Pennsylvania and are attached. The backwash water will return to solidification. The spent carbon from the carbon adsorption units will be incinerated on -site, or shipped off -site for regeneration or disposal as a hazardous waste. The treated water may be discharged to the polishing pond B or it may be recycled. A 2 inch -diameter flexible hose will be used as a discharge line from the treatment unit. The incinerator pad showing the wastewater treatment area and the locations of the wastewater treatment units are presented in Drawings 1 and 2, respectively. These drawings were taken from the Appendix 1 of the 100% Remedial Design Report and modified to show the wastewater treatment area and the units. 5050N006.WPS Facility Information 1. Name of Applicant: Mailing Address: 2. Name and Title of Contact Person: Telephone: 3. 4. Application for Authorization to Construct A Wastewater Treatment System Hoechst Celanese Corporation Shelby Plant, North Carolina Westinghouse Project 4124-85-05ON Document Control 8505ON-0279 Page 3 Hoechst Celanese Corporation Post Office Box 87 Shelby, North Carolina 28038 Mr. Steve Olp Safety, Health, Environmental Superintendent 704-482-2411 Ext. 4359 Name and Address of the Person Responsible for Operation and Maintenance of the Treatment System: Address: GDC Engineering, Inc. 822 Neosho Avenue Baton Rouge, Louisiana 70802 Telephone: (504) 383-8556 Name and Telephone Number of Contact Person: Mr. Clinton Twilley (704) 527-0079 Name and Address of the Person that Completed the Application: Name and Title: Address: Telephone: Mr. Everett W. Glover, Jr., P.E. Chief Environmental Engineer North Carolina Registration No.: 8641 Westinghouse Environmental and Geotechnical Services, Inc. Suite 700 3980 DeKalb Technology Parkway, NE Atlanta, Georgia 30340 C A R01 (404) 458-9309 �e °q ��i `® a<1 "'fit SE AL i 0 8641 0 i9B T T W. 6�®� 5050 N006. W PS WA AV( SEDIMENT TO SOLIDIFICATION CARBON ADSORPTION UNITS FLOW 50 GPM 15 GPM -HARGE tECYCLE CRUBBER OR FICATION SOURCE: APPRENDIX I 100% REMEDIAL DESIGN REPORT WESTINGHOUSE PROJECT DATE FIGURE DESIGNED BY SCHEMATIC OF WASTEWATER DRAWN BY Westinghouse Environmental TREATMENT SYSTEM CHECKED BY and Geotechnical Services, Inc. HC/SHELBY o FILE NAME 4505oN10 WESTINGHOUSE PROJECT 4124-85-05ON