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HomeMy WebLinkAboutNCG500604_Regional Office Historical File Pre 2018Laserfiche June 8, 2018 Mr. Andrew Pitner/Mr. Corey Basinger North Carolina Department of Environmental Quality - Division of Water Resources, Mooresville Regional Office 610 East Center Avenue, Suite 301 Mooresville, NC 28115 Subject: 1�1�PD1ES C.enenal�!Per�, i>t N;CG50.0000 NOD-2018-PC-0012 3537 Fieldstone Trace Midland, NC Dear Mr. Pitner and Mr. Basinger: FtECEIVED/NCDENR/DWR J U N i �IL lu1s WaROS MOORESVILLE REGIONAL OFFICE The purpose of this letter is to inform you on our progress in addressing deficiencies identified at our Midland, NC, facility by the North Carolina Division of Water Resources (NCDWR) per NOD-2018- PC-OWL2. On February 16, 2018, Linde LLC (Linde) sent you a letter to communicate our investigation and improvement plan in response to NOD-2018-PC-0012. In our response, we identified as one of our actions to engage a cooling tower treatment service contractor for the purposes of developing cooling tower chemistry to improve the control of chlorine level in the cooling tower and to properly add a dechlorination chemical additive to the cooling tower blow down prior to discharging to the facility's retention pond. Nalco Water (Nalco) was engaged for the above described purpose and has developed an updated cooling tower treatment plan to actively s ARCEIVEDINCDENROWR JUN 11 2018 WQROs MOORESVILLE REGIONAL OFFICE control our cooling tower chemistry, which has been implemented. The plan also includes a continuous monitoring and alarm system. Therefore, we take this opportunity to notify you of our revised current cooling tower chemistry: • Dechlorination chemical additive - Nalco 7408 (sodium bisulfite) • Corrosion Inhibitor - Nalco 3DT230 • Biocide - Nalco Stabrex St70 • Algaecide - Nalco 9005 Note that the planned changes in chemistry were discussed via telephone conversation with Mr. Roberto L. Scheller on March 13, 2018. Finally, in addition to the above, we have maintained our retention pond to restore its original retention volume. With the above actions, Linde believes that we are adequately addressing the deficiencies identified in NOD-2018-PC-0012. We look forward to continue working with NCDWR in making this improvements to our wastewater discharge. If you have any questions or concerns, please contact meat 704-322-7537. Sincerely, Nakia L. Isler Charlotte Zone Production Manager Linde LLC V,V February 16, 2018 Mr. Andrew Pitner/Mr. Corey Basinger North Carolina Department of Environmental Quality - Division of Water Resources, Mooresville Regional Office 610 East Center Avenue, Suite 301 Mooresville, NC 28115 Subject: NPDES General Permit NCG500000 3537 Fieldstone Trace Midland, NC Dear Mr. Pitner/Basinger: RECEIVED/NCDENR/DW FEB 2 29, 2-018 WQROS MOORESVILL.i=. REGIONAL OFFICE Linde, LLC (Linde) is pleased to present a summary of the recent investigation of the potential Total Residual Chlorine (TRC) exceedances documented in the North Carolina Department of Environmental Quality (NCDEQ) letter dated November 20, 2017 for the Linde facility located at 3537 Fieldstone Trace, Midland, North Carolina. This letter also is the follow up to the NCDEQ'Notice of Deficiency'; dated January 20, 2018 / Tracking Number: NOD-2018-PC-0012. Background On November 20, 2017, Linde notified NCDEQ of potential exceedances pertaining to TRC. The 24 hour notification was done verbally to Mr. Pitner on November 15, 2017. As part of the investigation, Linde hired ERM, Inc. (ERM) to conduct an investigation into the potential TRC exceedances. Field Activities On December 14, 2017, ERM personnel conducted a site visit to review the site conditions at the site as well as mark the proposed sampling locations. VFP' Mr. Andrew Pitner February 16, 2018 Page 2 ERM mobilized on December 27, 2017 to collect the grab water samples (Retention Pond Discharge Before, Retention Pond Discharge After, Compressor blowdown, cooling tower blowdown, Muddy Creek downstream and Muddy Creek upstream) before and after the blow down. The grab water samples were analysed for: • Total Residual Chlorine (TRC) using Method SM 4500-CL E • pH using Method EPA 9045C • Temperature using Method SM 2250B-2010 • Oil and grease using Method EPA 1664A • Chemical Oxygen Demand using Method SM 5520D Results and Conclusions The grab water samples indicated the following TRC values which exceed the permit conditions for TRC: -- - - • Sample Retention Pond Discharge After = 380 ug/L • Sample Cooling tower blowdown =130 ug/L • Sample Muddy Creek downstream =150 ug/L • Sample Muddy Creek upstream =100 ug/L Based on the above results, Linde believes the source of the residual chlorine is cooling tower blowdown and will work with our cooling tower chemistry and operation contractor, Nalco, to improve the performance of the exiting dechlorination chemical additive, ChemTreat BL-1240 to the treatment system prior to discharging to the retention pond. We may choose to change the cooling tower chemistry at this time and will advise NCDEQ if any changes are planned. We look forward to working with NCDEQ in making this improvements to our wastewater discharge. If you have any questions, or if we can provide further assistance, please contact us at 704-322-7637. Sincerely, Nakia Isler - Charlotte Zone Production Manager - January 30, 2018 Mr. Nakia Isler, Zone Production Manager Linde LLC 3537 Fieldstone Trace Midland, North Carolina 28107 SUBJECT: NOTICE OF DEFICIENCY Tracking Number: NOD-2018-PC-0012 Permit No. NCG500604 Linde LLC Cabarrus County Dear Mr. Isler: The North Carolina Division of Water Resources conducted an inspection of the Linde LLC on November 16, 2017. This inspection was conducted to verify that the facility is operating in compliance with the conditions and limitations specified in NPDES WW Permit No. NCG500604. A summary of the findings and comments noted during the inspection are provided in the enclosed copy of the inspection report. The Compliance Evaluation inspection was conducted by Division of Water Resources staff from the Mooresville Regional Office. The following deficiency(s) was noted during the inspection: Inspection Area Description of Deficiency Effluent/Receiving Waters Facility has reported 11-Total Residual Chlorine violations from 12/19/2014 through 09/08/2017 Remedial actions should have already been taken to correct this problem and prevent further occurrences in the future. The Division of Water Resources may pursue enforcement action for this and any additional violations of State law. To prevent further action, carefully review these deficiencies and address the causes of non-compliance to prevent the recurrence of similar situations. This Office request a written response of corrective actions planned to be taken to prevent additional non-compliance of Total Residual Chlorine (TRC). Please note that the Division shall consider all effluent TRC values reported below 50 ug/L to be in compliance with permit limits. State of North Carolina I Environmental Quality 1 Water Resources 610 East Center Avenue, Suite 301, Mooresville, NC 28115 704-663-1699 If you should have any questions, please do not hesitate to contact Roberto Scheller with the Water Quality Regional Operations Section in the Mooresville Regional Office at 704-663-1699. Sincerely, a W. Corey Basinger, Regional Supervisor Water Quality Regional Operations Section Mooresville Regional Office Division of Water. Reso u rces, NCDEQ Cc: WQS Mooresville Regional Office - Enforcement File NPDES Compliance/Enforcement Unit - Enforcement File State of North Carolina I Environmental Quality I Water Resources 610 East Center Avenue, Suite 301, Mooresville, NC 28115 704-663-1699 Water Resources ENVIRONMENTAL QUALITY November 22, 2017 Mr. Nakia Isler, Zone Production Manager Linde, LLC 3537 Fieldstone Trace Midland, North Carolina 28107 Dear Mr. Isler: e^ RO?Y-- COOPER L^:1 Governor MICHAEL S. REGAN Secretary S. JAY ZIMMERMAN Director SUBJECT: Compliance Evaluation Inspection Linde, LLC Discharge NPDES Permit NCG500604 Cabarrus County, NC On November 16, 2017, Mr. Roberto Scheller and Mr. Ed Watson of this Office conducted an inspection at the subject facility. This inspection was conducted as a Compliance Evaluation Inspection (CEI) to insure compliance with permit requirements and conditions. At the time of inspection facility appeared to be well maintained and operated. We wish to thank you and your staff for assistance regarding this inspection. Please note, for your reference, enclosed with this inspection is a copy of the Total Residual Chlorine Memo issued May 1, 2008. Note that Total Residual Chlorine (TRC) compliance level has been changed from 17 ug/I to 50 ug/I and all TRC values below 50 ug/I will be treated as zero. The enclosed report and memo should be self-explanatory; however, should you have any questions, please do not hesitate to contact myself of Roberto Scheller at (704) 235-2204 or roberto.scheller@ncdenr.gov. Sincerely, W. Corey Basinger, Regional Supervisor Water Quality Regional Operations Section Division of Water Resources, NCDEQ Enclosure: Inspection Report TRC Memo cc: Wastewater Branch State of North Carolina I Environmental Quality I Water Resources I Water Quality Regional Operations Mooresville Regional Office) 610 East Center Avenue, Suite 3011 Mooresville, North Carolina 28115 704 663 1699 United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection' Report Appeo4al"expires 841=98" Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN 2 15 1 3 I N6G500604 I11 12 17/11/16 17 18 I C I 19 I S I 20I 2111.11 I I.I 1 1 111 1 1I I I I I I I I I I I I I I I I I I I I I II l l l 1 1 r6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA Reserved- 67 70 i, i 71 � 72 L ti � 731 I 174 75I 11 1 1 1 180 �1 LJ L I 1 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 10:30AM 17/11/16 16/04/25 Linde LLC 3537 Fieldstone Trace Exit Time/Date Pe nmit Expiration Date Midland NC 28107 12:10PM 17/11/16 20/07/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Jay Naval, /Area Manager letters should be sent to him/704-888-3884/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Operations & Maintenanc6 Records/Reports Self -Monitoring Program Facility Site Review Effluent/Receiving Waters Laboratory Storm Water Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(�s) Agency,/Office/Phone and Fax Numbers Date Edward Watson � `" °"�MRO GW/// Roberto Sch MRO WQ//252-946-6481/' Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date W. Corey Basinger MRO WQ//704-235-2194/ EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. A �^ Page# C NPDES yr/mo/day Inspection Type 1 31 NCG500604. 111 12 17/11/16 17 1s IC Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) i Page# 2 Permit: NCG500604 Owner - Facility: Linde LLC Inspection Date: 11/16/2017 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new ❑ ❑ M ❑ application? Is the facility as described in the permit? M❑ ❑ ❑ # Are there any special conditions for the permit? 0 ❑ ❑ ❑ Is access to the plant site restricted to the general public? M ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? 0 ❑ ❑ ❑ Comment: Facility is currently permitted under NCG500604 Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? M ❑ ❑ ❑ Is all required information readily available, complete and current? ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? M ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ❑ ❑ M ❑ Is the chain -of -custody complete? 0 ❑ ❑ ❑ Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? ❑ ❑ 0 ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ 0.❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator ❑ ❑ 0 ❑ on each shift? Is the ORC visitation log available and current? ❑ ❑ 0 ❑ Is the ORC certified at grade equal to or higher than the facility classification? ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ❑ ❑ M ❑ Is a copy of the current NPDES permit available on site? 0 ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ M ❑ Comment: Facility keeps NPDES sampling and analysis data on computer. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? 0 ❑ ❑ ❑ Page# 3 Permit: NCG500604 Owner -Facility: Linde LLC Inspection Date: 11/16/2017 Inspection Type: Compliance Evaluation Laboratory Yes No NA NE # Is the facility using a contract lab?, M ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees M ❑ ❑ ❑ Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ _ ❑ E ❑ Incubator (BOD) set to 20.0 degrees Celsius +/-1:0 degrees? ❑ ❑ M ❑ Comment: Facility contracts Pace Analytical Services, Certification Number 12, to conduct all efluent and field parameter sampling. Effluent Sampling Is composite sampling flow proportional? Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? . Is the facility sampling performed as required by the permit (frequency, sampling type . representative)? Comment: . Effluent samples are collected grab samples. Operations & Maintenance Is the plant generally clean with acceptable housekeeping? Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge Judge, and other that are applicable? . . Comment: At time of inspection effluent was clear with no visible suspended solids or foam. Yes No NA NE ❑ ❑ ■ ❑ ❑ ❑ ❑ ❑ ❑ ■ ❑ ❑ ❑ M❑ ❑ ❑ ■ ❑ ❑ ❑ ■.❑ Yes No NA WE ■ ❑ ❑ ❑ ❑ ❑ M ❑ Page# 4 Michael F. Easley, Governor State of North Carolina 0 G William G. Ross, 3r., Secretary CO r Department of Environment and Natural Resources Q Coleen H. Sullins, Director Division of Water Quality May 1, 2008 To: NPDES Permittees Subject:ect1ie0 ug/1,Cornpliarice ieuk33 In a previous letter dated August 14, 2001, the Division of Water Quality (DWQ) notified NPDES permittees that water/wastewater ,treatment facilities with Total Residual Chlorine (TRC) effluent limits would be required to use analytical methods that produce detection levels below their permit limit by July 1, 2002. [Note: TRC permit limits are typically set between 17 to 28 ug/l for discharge to freshwater systems, and 13 ug/l for discharge to saltwater systems]. This requirement was based on an Environmental Protection Agency (EPA) audit of the NC enforcement program. It was also necessary to ensure water quality protection and compliance with state monitoring regulations [15A NCAC 2B.0505(e)(4)]. Since that time, DWQ has received several inquiries regarding difficulties with the new analytical methods, primarily focused on 1) lack of precision with field instrumentation at low TRC levels for both water and wastewater treatment plants; and 2) manganese interference with TRC measurement at several water treatment plants. Some facilities have overcome these problems through various changes, such as: 1) switching dechlorination chemicals; 2) adding a .second dechlorination feed; 3) changing analytical methods; 4) incorporating manganese correction; 5) switching to LTV disinfection; 6) removing sludge from water treatment plant settling basins. Also, the DWQ Laboratory Certification staff have provided extensive field assistance for the new lab methods. Still, some analytical issues remain. In response to the permittee's concerns, the Division is providing the following changes to its TRC requirements: p TRC Compliance Level Changed to 50 ug/l. DWQ continued discussions with EPA regarding analytical difficulties with TRC measurements, and in March 2008 received EPA approval to allow a 50 ug/l TRC compliance level. This will not change the analysis, annual verification of meter performance, or data reporting, but simply how the reported values will be evaluated by DWQ. from a compliance standpoint. Facilities will still be required to report actual results on their monthly DMR submittals, but for compliance purposes all TRC values below 50 ug/l will be treated as zero. For example, if the facility has a TRC limit of 17 ug/l and reports a TRC value of 40 ug/l on the DMR, this value will be considered compliant under this new policy. This new compliance level is effective March 1, 2008 (beginning with March 2008 DMR submittals). DWQ will continue to incorporate TRC effluent limitations into NPDES permits for all water/wastewater treatment facilities that discharge chlorine -bearing wastestreams to surface waters. While this new TRC compliance level of 50 ug/l is effective beginning March 1, 2008, it Will be incorporated into existing NPDES permits with. TRC effluent limits upon permit renewal., At that time, the following TRC footnote language will added to the Effluent Limitations Sheet: "The facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50 ug/l will be treated as zero for compliance purposes." Division of Water Quality, Point Source Branch Telephone (919) 733-7015 I& Carolina 1617 Mail Service Center, Raleigh,.North Carolina 27699-1617 FAX (919) 733-0719 a,��� 512 N. Salisbury Street, Raleigh, North Carolina 27604 On the Internet at h //h2o.en�sbte ncus/ dY� An Equal Opportunity/Affirmative Action Employer Page 2 of 2 May 1, 2008 TRC 50 ug/1 Compliance Memo DWQ reserves the right to modify this policy in the future as analytical methods -evolve. If you have questions about the content of this letter, please contact Tom Belnick.at (919) 733-5083, extension 543. If you need assistance with your. TRC analytical methodology, please contact Gary Francies with the DWQ Water Quality Lab at (828) 296-4677 Sincerely, att Matt Matthews, Supervisor Point Source Branch.. 2 Weaver, Charles From: Weaver, Charles Cc.,6c, k Sent: Monday, April 25, 2016 10:27 AM To: 'howard.schultz@boc.com'; 'mike.resh@linde.com' Cc: jay.naval@linde.com' Subject: renewal of NCG500604 / Linde Attachments: NCG50 Final 093015.pdf, Technical Bulletin - NCG500000 2015.doc Importance: High Attached you will find the updated version of NPDES General Permit NCG500000, effective 10/1/2015. Discard any previous versions of the General Permit and use this version until further notice. You do not need a reprinted Certificate of Coverage, as the one issued to you in 2009 is still applicable. Thank you for your patience during the longer -than -expected renewal period. If you have any questions about this matter, simply reply to this message. Charles H. Weaver Environmental Specialist N.C. Division of Water Resources N.C. Department of Environmental Quality 919-807-6391 charles.weaver(d.)ncdenr.gov (physical address) 512 North Salisbury Street, Raleigh, NC 27604 (mailing address) 1617 Mail Service Center, Raleigh, NC 27699-1617 --;---Nothing Cornpares..-s..-._ Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. RECEIVED/NCDENR/DWI MAY 12 2016 41'.'OFgos MOOnEzW L-E `;EGIONAL OFFICE 1 ' NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Donald van der Vaart Governor Secretary August 26, 2015 Mr. Jay Navel, Area Manager Linde, LLC. 3537 Fieldstone Trace Midland, NC 28107 Subject: Compliance Evaluation Inspection Linde, LLC. NPDES Permit No. NCG500604 Cabarrus County Dear Mr. Navel: Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on August 21, 2015 by Ori Tuvia of this Office. Please advise the staff involved with this NPDES Permit by forwarding a copy of the enclosed report. Please be advised that dischargers covered by General Permit NCG500000 need not submit new Notices of Intent or renewal requests unless so directed by the Division. Sites covered by this General Permit will have their Certificate of Coverage (CoC) renewed automatically as long as all annual fees for the CoC have been paid. Submit an application only if there has been a change in the type of wastewater being discharged or the Name/Ownership of the facility has changed. Otherwise, simply pay the annual fees and the CoC will be automatically renewed. The report should be self-explanatory; however, should you have any questions concerning this report, please do not hesitate to contact Ori Tuvia at (704) 235-2190, or at ori.tuvia(aJncdenr.gov. Enclosure: Inspection Report cc: MSC 1617-Central Files/Basement Cabarrus Health Alliance OT Sincerely, Michael L. Parker, Regional Supervisor Mooresville Regional Office Water Quality Regional Operations Section Division of Water Resources, DENR Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-16991 Fax: (704) 663-60401 Customer Service:1-877-623-6748 Internet: www.ncwaterquality.org d United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mc/day Inspection Type Inspector Fac Type 1 IN 1 2 15 1 3 I NCG500604 I11 121 15/08/21 I17 18 LCJ 19 1 c I 201 I LLJ 211IIIIIIIIIIII1IIIIIIIIIIIIIIIII IIIIIIIIIII f6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA --------Reserved---- 72 LN 73I 174 75I III I I 67 1.0 7071 li_1 80 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09:45AM 15/08/21 12/08/01 Linde LLC Exit Time/Date Permit Expiration Date 3537 Fieldstone Trace Midland NC 28107 10:40AM 15/08/21 15/07/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data /// Glen Widmer//704-888-3884 ext 202/ Jay Naval//704-888-3884 ext 201/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Jay Naval, /Area Manager letters should be sent to himr704-888-3884/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit 0 Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program E Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Ori A Tuvia MRO WQ/R04-663-1699/ 'z �2 6 c,i_ i ure of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# NPDES yr/mo/day Inspection Type NCG500604 I11 121 15/08/21 117 18 ICI Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Page# Permit: NCG500604 Owner -Facility: Linde LLC Inspection Date: 08/21/2015 Inspection Type: Compliance Evaluation Permit Yes No NA NE (if the present permit expires in 6 months or less). Has the permittee submitted a new ❑ ❑ ❑ application? Is the facility as described in the permit? M ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ ❑ E ❑ Is access to the plant site restricted to the general public? ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? E ❑ ❑ ❑ Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? 0 ❑ ❑ ❑ Is all required information readily available, complete and current? ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? 0 ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ❑ ❑ M ❑ Is the chain -of -custody complete? 0 ❑ ❑ ❑ Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? ❑ ❑ 0 ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ M ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator ❑ ❑ 0 ❑ on each shift? Is the ORC visitation log available and current? ❑ ❑ 0 ❑ Is the ORC certified at grade equal to or higher than the facility classification? ❑ ❑ 0 ❑ Is the backup operator certified at one grade less or greater than the facility classification? ❑ ❑ E ❑ Is a copy of the current NPDES permit available on site? 0 ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ E ❑ Comment: The facility staff maintains the NPDES sampling/analysis documentation on the computer. These computer files are periodically backed up. Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? 0 ❑ ❑ ❑ Page# 3 f Permit: NCG500604 Owner -Facility: Linde LLC \, Inspection Date: 08/21/2015Inspection Type: Compliance Evaluation Laboratory Yes No NA NE Are all other parameters(excluding field parameters) performed by a certified lab? N ❑ ❑ ❑ # Is the facility using a contract lab? M ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees 0 ❑ ❑ ❑ Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ M ❑ Incubator (BOD) set to 20.0 degrees Celsius +/-1.0 degrees? ❑ ❑ 0 ❑ Comment: Pace Analytical Services, Inc. (Certification #12) has been contracted to perform all effluent sampling (including field parameters). Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ 0 ❑ Is sample collected below all treatment units? M ❑ ❑ ❑ Is proper volume collected? ❑ ❑ 0 ❑ Is the tubing clean? ❑ ❑ M ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees 0 ❑ ❑ ❑ Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type ❑ 0 ❑ ❑ representative)? Comment: The subiect permit requires semiannual monitoring: however the facility staff preforms quarterly sampling. The facility staff must ensure that flow measurements are preformed and documented during the permit required sampling events. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ❑ ❑ 0 ❑ Are the receiving water free of foam other than trace amounts and other debris? ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ❑ Comment: The effluent appeard to be clear with no foam. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? 0 ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ 0 ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: The facility's grounds were well maintained. The effluent consists of air compressor condensate, filter backwash (cooling water system), and noncontact cooling water. The facility has stopped using ozone system to control the biological activity, on April 2013 due to Generator failure. Water treatment using bleach and inhibitors has been used since to control biological activity. The effluent flows into a stormwater basin (containing two stormwater outfalls) prior to discharging into an adjacent stormwater drainage ditch. Page# 4 �� ITS .w��) �.�►� � 11 N,�� � c0M NCD�A� J E North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director November 5, 2009 Mr. Howard Schultz, Area Production Manager 7 ° q C7 3��y h Linde, LLC. 3537 Fieldstone Trace Midland, NC 28107-9534 Subject: Compliance Evaluation Inspection Linde, LLC. NPDES Permit No. NCG500604 Cabarrus County, N.C. Dear Mr. Schultz: Dee Freeman Secretary Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on October 28, 2009 by Mr. Wes Bell of this Office. It is requested that a written response be submitted to this Office by November 30, 2009, addressing the discrepancies noted in the Effluent Sampling Section of the attached report. Please be advised that a civil penalty of not more than twenty-five thousand dollars ($25, 000.00) per violation, per day, may be assessed against any person who fails to act in accordance with the terms, conditions, or requirements of any permit issued pursuant to North Carolina General Statute (G.S.) 143-215.1. The report should be self-explanatory; however, should you have questions concerning this report, please do not hesitate to contact Mr. Bell at (704) 663-1699. Sincerely, �obert B. Krebs Surface Water Protection Regional Supervisor Enclosure: Inspection Report cc: Cabarrus Health Alliance WB Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 One Phone: (704) 663-16991 Fax: (704) 663-60401 Customer Service:1-877-623-6748 NorthCarolina Internet: www.nc4vaterquality.org An Equal Opportunity l Affirmative Action Employer - 50% Recycled/10% Post Consumer paper Nati all United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I NI 2 15I 31 NCG500604 Ill 121 09/10/28 117 181 CI 19I SI 20I Remarks 21IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ----------------Reserved------ — -- 67I 1.5 169 70 13 I 711 N I 721 N I 73 Iw I 174 751 I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09:33 AM 09/10/28 07/08/01 Linde LLC Exit Time/Date Permit Expiration Date 3537 Fieldstone Trace Midland NC 28107 11:00 AM 09/10/28 12/07/31 Name(s) of Onsite Representative (s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Howard Schultz/Contact Person/704-888-3884 /7048883755 Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Howard Schultz, 3537 Fieldstone Trace Midland NC Yes 28107//704-888-3884/7048883755 Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance ® Records/Reports Self -Monitoring Program Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Wesley N Bell MRO WQ//704-663-1699 Ext.2192/ i na ur of Management Q AYR a were l _ Agency/Office/Phone and Fax Numbers �ia�e Marcia Allocco -- "' Mao WQ//704-663-1699 Ext.2204/ EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type 3I NCG500604 I11 12I 09/10/28 1 17 18ICI 71 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Page # 2 Permit: NCG500604 Inspection Date: 10/28/2009 Owner - Facility: Linde LLC Inspection Type: Compliance Evaluation (If the present permit expires in 6 months or less). Has the permittee submitted a new application? Is the facility as described in the permit? # Are there any special conditions for the permit? Is access to the plant site restricted to the general public? nn■n ■ n n n n n'■ n ■nnn Is the inspector granted access to all areas for inspection? ■ n n n Comment: The Division issued permit modifications on February 8, 2008 and March 10, 2009 regarding name/ownership changes. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ n n n Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ❑ ❑ ■ n Judge, and other that are applicable? Comment: The facility's grounds were well maintained. The effluent consists of air compressor condensate, filter backwash (cooling water system), and noncontact cooling water. The facility utilizes an ozone system to control the biological activity. The effluent flows into a stormwater basin (containing two stormwater outfalls) prior to discharging into an adjacent stormwater drainage ditch. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ ❑ n n Is all required information readily available, complete and current? ■ n n n Are all records maintained for 3 years (lab. reg. required 5 years)? ■ n n ❑ Are analytical results consistent with data reported on DMRs? n n ■ n Is the chain -of -custody complete? ■ n n n Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? n n ■ n Has the facility submitted its annual compliance report to users and DWQ? n n ■ n (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? n n ■ n Is the ORC visitation log available and current? n n ■ n Page # 3 11 Permit: NCG500604 Owner - Facility: Linde LLC Inspection Date: 10/28/2009 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Is the ORC certified at grade equal to or higher than the facility classification? n n ■ n Is the backup operator certified at one grade less or greater than the facility classification? n n ■ n Is a copy of the current NPDES permit available on site? ■ n ❑ ❑ Facility has copy of previous year's Annual Report on file for review? n n ■ ❑ Comment: The facility staff maintain the NPDES sampling/analysis documentation on the computer. These computer files are periodically backed up. The facility staff must ensure that the analytical data (including flow measurements) is transcribed onto the Division's Discharge Monitoring Reports (DMRs), Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ n n n Are all other parameters(excluding field parameters) performed by a certified lab? ■ n ❑ # Is the facility using a contract lab? ■ n n n # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ n 00 Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? n n ■ n Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? ❑ n ■ n Comment: Pace Analytical Services, Inc. (Certification #12) has been contracted to perform all effluent sampling (including field parameters). Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ Cl ■ n Is sample collected below all treatment units? ■ n ❑ ❑ Is proper volume collected? n n ■ ❑ Is the tubing clean? nn■o # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? n n ■ n Is the facility sampling performed as required by the permit (frequency, sampling type representative)? n ■ n n Comment: The flows were not being documented/measured during the sampling events. In addition, effluent samples were collected at the stormwater basin outlet. Please be advised that the effluent samples must be collected prior to the confluence with any other wastestreams (including stormwater). r Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? n n ■ n Are the receiving water free of foam other than trace amounts and other debris? ■ n n n If effluent (diffuser pipes are required) are they operating properly? n n ■ n Page # 4 Permit: NCG500604 Owner -Facility: Linde LLC Inspection Date: 10/28/2009 Inspection Type: Compliance Evaluation Effluent Pipe Comment: The facility was not discharging at the time of the inspection; however, the effluent from the stormwater basin appeared slightly turbid (due to algal population) with no foam. Yes No NA NE Page # 5 �_v April 9, 2013 NC DENR 610 East Center Ave, Suite 301 Mooresville, NC 28115 Re: Follow-up to Exceedance Reporting - NPDES Permit# NCG500604 Linde LLC Midland, NC To Whom It May Concern: RECEIVED DIVISia4 OF WATER QUALITY APR 15 2013 IUIOCtRE ,E PL'L�. sR Caii�NAL OFFICE To follow-up on the reporting of a permit exceedance for the Linde LLC facility in Midland, NC, the following is a summary of the investigation and plans for further sampling. 13 Semi-annual sample, taken March 21, 2013, results were reported by phone due to total residual chlorine exceedance - 0.16 mg/I, permit limit is the lowest detection limit of the testing method, 0.05 mg/I. 13 Sodium hypochlorite is used to maintain normal cooling tower operations and contributes chlorine to the discharge. Waste water discharges to an on -site pond with a retention time of 4 days. Chlorine breaks down very rapidly in the water and there is not concern that health or the environment is negatively impacted. The permit requires testing of the water at the discharge to the pond and not the out flow of the pond. Discharge resampled on April 4, 2013. Site received the results on April 8, 2013. The lab found the level of total residual chlorine leaving the cooling tower and going to the pond to be 0.04 mg/I. These results show compliance with the permit limit. Tower operations have been reviewed and no abnormalities were found. Sodium hypochlorite usage has resumed. The next semi-annual test is scheduled for September 2013. Further evaluation of sampling will be completed and new results reported. If there are any questions or if further information is needed, please do not hesitate to contact me. Sincerely, 0-01 len M. Widmer Jr. Charlotte Area - Production Manager Linde, LLC 3537 Fieldstone Trace, Midland, NC 28107 (704) 888-3884 ext. 202 (office) (864) 304-0122 (cellular) 1� NG®ENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. RECE-IVEb Dee Freeman Governor Director DIVISION OF WATER QUALITY Secretary August 13, 2012 S E P 18 2012 Mr. Michael Resh Stl P SIE.CTION Linde, LLC MOORESVILLE REGIONAL OFFICE 575 Mountain Avenue Murray Hill, NJ 07974 Subject: Renewal of coverage / General Permit NCG500000 Midland facility Certificate of Coverage NCG500604 Cabarrus County Dear Permittee: The Division is renewing Certificate of Coverage (CoC) NCG500604 to discharge under NPDES General Permit NCG500000. This CoC is issued pursuant to the requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated October 15, 2007 [or as subsequently amended]. If any parts, measurement frequencies or sampling requirements contained in this General Permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, the certificate of coverage shall be final and binding. Please take notice that this Certificate of Coverage is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the certificate of coverage. Contact the Mooresville Regional Office prior to any sale or transfer of the permitted facility. Regional Office staff will assist you in documenting the transfer of this CoC. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning the requirements of the General Permit, please contact John Hennessy [919 807-6377 or john.hennessy@ncdenr.gov]. S inely, foWakild, P.E. cc: Mooiesville.Regional- Office/ Surface Water Protection J NPDES file 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 One 512 North Salisbury Street, Raleigh, North Carolina 27604 NorthCarolina Phone: 919 807-6300 / FAX 919 807-6489 / Internet: www.ncwaterquality.org Naturtilly An Equal Opportunity/Affirmative Action Employer- 50% Recycled/10% Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NCG500000 CERTIFICATE OF COVERAGE NCG500604 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Linde, LLC is hereby authorized to discharge Non -contact Cooling Water, Cooling Tower Blowdown & Condensate fiom a facility located at Midland facility 3537 Fieldstone Trace Midland Cabarrus County to receiving waters designated as an unnamed tributary to Muddy Creek in subbasin 03- 07-12 of the Yadkin -Pee Dee River Basin in accordance with'the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This Certificate of Coverage shall become effective August 13, 2012. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day August 13, 2012 L for ChVledWakild, Director � D' ' ion of Water Quality y Authority of the Environmental Management Commission November 20, 2009 Mr. Robert B. Krebs Surface Water Protection Regional Supervisor Dear Mr. Krebs: 3537 Fieldstone Trace Midland, NC28107 _ !"'Ph6n.e: (70'4) 888-3884 i NOV 2 3 2009 This letter is in response to your letter dated November 5, 2009 (copy attached) and the inspection report it refers to. Linde has contacted the lab that we are using for the effluent sampling and addressed the lack of a flow estimate. They will be including that in their reports going forward. Thank you IY s __ �. Howard Schultz Area Production Manager, Charlotte Linde, LLC Linde, Inc. PPFF", � A A'4 i NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director November 5, 2009 Mr. Howard Schultz, Area Production Manager Linde, LLC. 3537 Fieldstone Trace Midland, NC 28107-9534 Subject: Compliance Evaluation Inspection Linde, LLC. NPDES Permit No. NCG500604 Cabarrus County, N.C. Dear Mr. Schultz: Dee Freeman Secretary Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the subject facility on October 28, 2009 by Mr. Wes Bell of this Office. It is requested that a written response be submitted to this Office by November 30, 2009, addressing the discrepancies noted in the Effluent Sampling Section of the attached report. Please be advised that a civil penalty of not more than twenty-five thousand dollars ($25, 000.00) per violation, per day, may be assessed against any person who fails to act in accordance with the terms, conditions, or requirements of any permit issued pursuant to North Carolina General Statute (G.S.) 143-215.1. The report should be self-explanatory; however, should you have questions concerning this report, please do not hesitate to contact Mr. Bell at (704) 663-1699. Sincerely, _-TY—) r .Robert B. Krebs Surface Water Protection Regional Supervisor Enclosure: Inspection Report cc: Cabarrus Health Alliance WB Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 One Phone: (704) 663-16991 Fax: (704) 663-60401 Customer Service:1-877-623-6748 NorthCaTolina Internet: wm.ncwaterquality.org f% An Equal Opportunity 1 Affirmative Action Employer — 50% Recycled/10% Post Consumer paper vVaturally. United States Environmental Protection Agency Form Approved. E n Washington, D.C. 20460 /� OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I NI 2 15I 31 NCG500604 111 121 09/10/28 117 18I CI 19I SI 20III Remarks 2111111111111111111111111111.1111111111111111111116 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA --Reserved---- — ---- 671 1.5 169 701 31 711 NJ 721 N I 73 I I 174 751 I I I I I I 180 W Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09:33 AM 09/10/28 07/08/01 Linde LLC Exit Time/Date Permit Expiration Date 3537 Fieldstone Trace Midland NC 28107 11:00 AM 09/10/28 12/07/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Howard Schultz/Contact Person/704-888-3884 /7048883755 Name, Address of Responsible Officialrritle/Phone and Fax Number Howard Schultz,3537 Fieldstone Trace Midland NC Contacted 28107//704-888-3884/7048883755 Yes Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit E Flow Measurement ■ Operations & Maintenance Records/Reports Self -Monitoring Program E Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) oof° Inspector(s) Agency/Office/Phone and Fax Numbers Date ` Wesley N Bell (% MRO WQ//704-663-1699 Ext.2192/ '1 /3 / H "ina r of Management Q r Agency/Office/Phone and Fax Numbers ei �'\� `Da Marcia A1locco MRO WQ//704-663-1699 Ext.2204/ l EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type 1 3I NCG500604 I11 12I 09/10/28 117 18ICI Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Page # 2 Permit: NCG500604 Inspection Date: 10/28/2009 Owner - Facility: Linde LLC Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? n n ■ n Is the facility as described in the permit? ■ n n n # Are there any special conditions for the permit? n n ■ Is access to the plant site restricted to the general public? ■ n n n r-r r-1 r-1 Is the inspector granted access to all areas for inspection? ■ Comment: The Division issued permit modifications on February 8, 2008 and March 10, 2009 regarding name/ownership changes. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ❑ n ■ Judge, and other that are applicable? Comment: The facility's grounds were well maintained. The effluent consists of air compressor condensate, filter backwash (cooling water system), and noncontact cooling water. The facility utilizes an ozone system to control the biological activity. The effluent flows into a stormwater basin (containing two stormwater outfalls) prior to discharging into an adjacent stormwater drainage ditch. Record Keeping Yes No NA N Are records kept and maintained as required by the permit? ■ n n n Is all required information readily available, complete and current? ■ n n n Are all records maintained for 3 years (lab. reg. required 5 years)? ■ n n n Are analytical results consistent with data reported on DMRs? n n ■ n Is the chain -of -custody complete? ■ n n n Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ❑ ❑ ■ n Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ ■ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? ❑ n ■ Is the ORC visitation log available and current? ❑ ❑ ■ ❑ Page # 3 Permit: NCG500604 Inspection Date: 10/28/2009 Owner -Facility: Linde LLC Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Is the ORC certified at grade equal to or higher than the facility classification? El ❑ ■ 0 Is the backup operator certified at one grade less or greater than the facility classification? ❑ fl ■ 0 Is a copy of the current NPDES permit available on site? ■ 0 ❑ Facility has copy of previous year's Annual Report on file for review? ❑ 0 ■ 01 Comment: The facility staff maintain the NPDES sampling/analysis documentation on the computer. These computer files are periodically backed up. The facility staff must ensure that the analytical data (including flow measurements) is transcribed onto the Division's Discharge Monitoring Reports (DMRs), Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ n n n Are all other parameters(excluding field parameters) performed by a certified lab? ■ n n n # Is the facility using a contract lab? ■ ❑ ❑ O # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ n n n Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ ■ ❑ Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? n n ■ n Comment: Pace Analytical Services, Inc. (Certification #12) has been contracted to perform all effluent sampling (including field parameters). Effluent Sampling Yes No NA NE Is composite sampling flow proportional? n n ■ n Is sample collected below all treatment units? ■ n n n Is proper volume collected? n n ■ n Is the tubing clean? n n ■ n # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ❑ ❑ ■ ❑ Is the facility sampling performed as required by the permit (frequency, sampling type representative)? n ■ n n Comment: The flows were not being documented/measured during the sampling events. In addition, effluent samples were collected at the stormwater basin outlet. Please be advised that the effluent samples must be collected prior to the confluence with any other wastestreams (including stormwater). Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? OONO Are the receiving water free of foam other than trace amounts and other debris? ■ ❑ ❑ 0 If effluent (diffuser pipes are required) are they operating properly? 0 0 ■ fl Page # 4 Permit: NCG500604 Owner - Facility: Linde LLC Inspection Date: 10/28/2009 Inspection Type_ Compliance Evaluation Effluent Pipe - - Yes No` NA_ -NE -:. Comment:`'- The -facility was not discharging at the timbf tF e a inspection; -however; the effluent from the stormwater basin appeared slightly -turbid -(due to algal -,population) with no foam. - :. Page # 5 NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor July 23, 2007 Michael Resh BOC Group, Inc. 575 Mountain Avenue Murray Hill, NJ 07974 William G. Ross, Jr., Secretary Coleen H. Sullins, Director Subject: Renewal of covera , . / C eaaer�al " e . zn%t 1 T'CU� 000;�1_Qt7 . �BZ•}Cses - M�d�1a Certificate of Coverage NCG500604 VabaMounl Dear Permittee: In accordance with your renewal application [received on January 29, 20071, the Division is renewing Certificate of Coverage (CoC) NCG500604 to discharge under NCG500000. This CoC is issued pursuant to the requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated May 9, 1994 [or as subsequently amended]. If any parts, measurement frequencies or sampling requirements contained in this General Permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, the certificate of coverage shall be final and binding. Please take notice that this Certificate of Coverage is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the certificate of coverage. Contact the Mooresville Regional Office prior to any sale or transfer of the permitted facility. Regional Office staff will assist you in documenting the transfer of this CoC. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning the requirements of the General Permit, please contact Jim McKay [919 733-5083, extension 595 or james.mckay@ncmail.netl. • W".'r 1. UV MD NATURAL RS8W Sincerely, MOORESVILLE REGIONAL for Coleen H. Sullins JUL A, cc:. Central Files " NPDES file A9R �® Uff 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 One 512 North Salisbury Street, Raleigh, North Carolina 27604 NorthCarolina Phone: 919 733-5083 / FAX 919 733-0719 / Internet: www.nc`waterquality.org Natura ly An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NCG500000 CERTIFICATE OF COVERAGE NCG500604 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision,of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Fede Water. Pollution Control Act, as amended, BOC Group, Inc. is hereby authorized to discharge Non -contact Cooling Water, Cooling Tower Blowdown & Condensate from a facility located at BOC Gases - Midland 3537 Fieldstone Trace Midland Cabarrus County to receiving waters designated as an unnamed tributary to Muddy Creek in subbasin 30712 of the Yadkin River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This certificate of coverage shall become effective August 1, 2007. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day July 23, 2007. for., Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission - NCDENR North Carolina Department of Environment -and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee -Free an Governor Director, " 54 Se�reta i March 10, 2009 MICHAEL RESH HEAD OF ENVIRONMENTAL AFFAIRS LINDE LLC 575 MOUNTAIN AVENUE NEW PROVIDENCE NJ 07974 Dear Mr. Resh: MAR 1 2 2009 DWQ-Surface eater Prukciion Subject: NPDES Permit Modification-Name/Ownerhship Change Linde LLC Formerly: Linde Inc Certificate of Coverage NCG500604 Cabarrus County In accordance with your request, received March 4, 2009, we are forwarding herewith the modified Certificate of Coverage (CoC) page for the subject facility. The only change is in the name. This Certificate of Coverage is issued pursuant to the requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October. 15, 2007. This permit expires on July 31, 2012. The following information is included with your permit package: ■ A copy of the Certificate of Coverage for your treatment facility ■ A copy of General Wastewater Discharge Permit NCG500000 ■ A copy of a Technical Bulletin for General Wastewater Discharge Permit NCG500000 If any parts, measurement frequencies or sampling requirements contained in this general permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, the certificate of coverage shall be final and binding. This CoC is not transferable except after notice to the Division of Water Quality. The Division may require modification or revocation and re -issuance of the CoC. Contact the Mooresville Regional Office prior to any sale or transfer of the permitted facility. Regional Office staff will assist you in documenting the transfer of this CoC. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. 1617.Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-64921 Customer Service:1-877-623-6748 Internet: www.ncwaterqual4.org An Equal Opportunity 1 Affirmative Action Employer Nne orthCarol.ina Naturally If you have any questions concerning this permit modification, please contact the Point Source Branch at telephone number (919) 807-6304. Sincerely, Coleen H. Sullins cc: Ce al Files Office, Surface Water Protection Fran McPherson, DWQ Budget Office (letter only) . NPDES General Permit File NCG500604 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-64921 Customer Service:1-877-623-6748 Internet www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer One NorthCarolina Naturally Permit NCG500604 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY General Permit NCG500000 Certificate of Coverage NCG500604 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILAR WASTEWTER UNDER THE . - NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted, by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, LINDE, LLC is hereby authorized to discharge wastewater from a facility located at the LINDE, LLC — Midland 3537 Fieldstone Trace Midland Cabarrus County to receiving waters designated as an unnamed tributary to Muddy Creek in subbasin 30712 of the Yadkin River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective -March 10, 2009. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day March 10, 2009. Gbleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission EA Engineering, Science, and Technology, Inc. Attn: Mr. Charles H. Weaver NC DENR/ QWQ/ NPDES 1617 Mail Service Center Raleigh, NC 27699-1617 12011 NE.1s' Street, Suite 100 Bellevue, Washington 98005 Telephone: 425A51-7400 Fax: 425.451-7800 www.eaestcom RECEIVE LN0925 ■2009 DENP - WATER QUALITY POINT SOURCE BRANCH RE: Name Change for NPDES Permit Certificate of Coverage # NCG500604 Linde, Inc. 3537 Fieldstone Trace Midland, NC 28107 Dear Mr. Weaver: On behalf of Linde, Inc., EA Engineering, Science, and Technology, Inc. is submitting this letter as official notification of a change in name for Linde, Inc. in Midland, NC as referenced above. As of April 1, 2009, the new legal name should be listed as: Linde LLC. This is a name change only and not a change of ownership. The corporate and local management names, addresses and contact numbers remain the same. Enclosed is the Permit Name/Ownership Change form. If you have any questions or comments, please contact: Kristina Beaulieu (425) 451-7400, kbeaulieu@eaest.com Lynn Wood (425) 451-7200, lwood@eaest.com Sincerely, EA ENGINEERING, SCIENCE, AND TECHNOLOGY, INC. ? 7� Jil Frain Project Manager cc: Howard Schultz Talle' Lopez EA Engineering, Science, and Technology, Inc. Attn: Mr. Charles H. Weaver NC DENR/ QWQ/ NPDES 1617 Mail Service Center Raleigh, NC 27699-1617 12011 NE 1st Street, Suite 100 Bellevue, Washington 98005 Telephone: 425451-7400 Fax: 425451-7800 www.eaestcom February11• ft Ri:%.ADVED fvi I, - R `1`09 -. J U DENR - WAFER QUALITY RE: Name Change for NPDES Permit Certificate of CoverM�aQp¢yQ�E BRANCH Linde, Inc. Jvv UU ���� 3537 Fieldstone Trace Midland, NC 28107 Dear Mr. Weaver: On behalf of Linde, Inc., EA Engineering, Science, and Technology, Inc. is submitting this letter as official notification of a change in name for Linde, Inc. in Midland, NC as referenced above. As of April 1, 2009, the new legal name should be listed as: Linde LLC. This is a name change only and not a change of ownership. The corporate and local management names, addresses and contact numbers remain the same. Enclosed is the Permit Name/Ownership Change form. If you have any questions or comments, please contact: Jil Frain (425) 451-7400, jfrain@eaest.com Kristina Beaulieu (425) 451-7400, kbeaulieu@eaest.com Lynn Wood (425) 451-7200, lwood@eaest.com Sincerely, EA ENGINEERING, SCIENCE, AND TECHNOLOGY, INC. ("2�e7;� �?� Jil Frain Project Manager cc: Howard Schultz Talle' Lopez Beverly Eaves Perdue, Governor Dee Freeman, Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality I. Please enter the permit number for which the change is requested. NPDES Permit (or) Certificate of Coverage I 10, 11 1 , G uo�a H. Permit status prior to status change. a. Permit issued to (company name): b. Person legally responsible for permit: 11 i Ch n P_.1 `QCis First MI Last (1 (4eaf) n n 11(j—j3i-AP,;it3'l {tt'Ftt`tY�� Title Permit Holder Mailing -Address. n Y'lA i.l City State Zip Phone Fax ` c. Facil.ity,name (discharge): \ �,'�, ►� , d. Facility address: Fib /dalr2np_ --rraee Address y;alo,nAM, .11V67 City State Zip e. Facility contact person: c m �J S o-64 1z_ (:M First / MI / Last Phone ase p N(v e i g f` the requested change (revised permit). aItof: Chan e in ownershi of the facility u ❑ g P (� Name change of the facility or owner If other' lease explain: ,iq A �,1 b. P'ermit issued t'o (company name): c. Person legally responsible for permit: DEN' . N�VATEP QUALITY POINT SOURCE BRLANCH d. Facility name (discharge): e. Facility address: f. Facility contact person: First MI Last Title Permit Holder Mailing Address City 0 State Zip Phone ii E-mail Address L: � n t� • L L 0 ., P i& f J. try n e, 'r►^Gt ee. Address Klr)lan� /U01� ag/O'3 City State Zip 40toa rl so�nakA7. First MI Last —3c�Sy�1��r3t_1r,t��tztii,l;�lL.ct_�►�1 Phone E-mail Address Revised 1/2009 F NAME/OWNERSHIP CHANGE FORM of 2 Permit contact information (if different from the person legally responsible for. the permit) Permit contact: First % MI Last k/ A Title Mailing Address City State Zip ( ) Phone E-mail Address V. Will the permitted facility continue to conduct the same industrial activities conducted prior to this ownership or name change? Yes No (please explain) VI. Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEMS ARE INCOMPLETE OR MISSING: © This completed application is required for both name change and/or ownership change requests. ❑ Legal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is required for an ownership change request. Articles of incorporation are not sufficient for an ownership change. The certifications Below must be completed and signed by both the permit holder prior to the change, and the new applicant in the case of an ownership change request. For a name change request, the signed Applicant's Certification is sufficient. PERMITTEE CERTIFICATION (Permit holder prior to ownership change): I , attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. 14"1hy Signature Date APPLICANT CERTIFICATION I,, attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be. returned as incomplete. Date PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO: MAR - 4 2009 Division of Water Quality Surface Water Protection Section 1617 Mail Service Center DEN R WATER QUAUTpaleigh, North Carolina 27699-1617 POINT SOURCE BRANCH Revised 112009 O�o� W AT F9QG r o � MICHAEL RESH 575 MOUNTAIN AVE MURRAY HILL NJ 07974 Dear Mr.Resh: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality � t5a Subject: LNPDES'Permtt Modification-Name/Ownership Chan "e Linde,. Inc: F E B 2008 Formerl)/-BOC Grb1 P_Inc:; Certificate of Coverage NCG500604 NC DENR MRO Cabarrus County DWC-Surface Water Protection In accordance with your request received February 1, 2008, we are forwarding herewith the modified Certificate of Coverage (CoC) page for the subject facility. The only change is in name. This Certificate of Coverage is issued pursuant to the requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994. This permit expires on July 31, 2012. The following information is included with your permit package: ■ A copy of the Certificate of Coverage for your treatment facility ■ A copy of General Wastewater Discharge Permit NCG500000 ■ A copy of a Technical Bulletin for General Wastewater Discharge Permit NCG500000 If any parts, measurement frequencies or sampling requirements contained in this general permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, the certificate of coverage shall be final and binding. This CoC is not transferable except after notice to the Division of Water Quality. The Division may require modification or revocation and re -issuance of the CoC. Contact the Mooresville Regional Office prior to any sale or transfer of the permitted facility. Regional Office staff will assist you in documenting the transfer of this CoC. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit modification, please contact the Point Source Branch at telephone number (919)733-5083, extension 350. . ere�nely, J Lu 1/on NCDENR DWQ PSB NPDES cc: Central Files Howard Schultz, Linde, Inc., 3537 Fieldstone Trace, Midland, NC 28107 (Mooresville Regional Office, Surface Water Protection Fran McPherson, DWQ Budget Office (letter only) NPDES General Permit Files NCG500604 NorthCarolina Naturally North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-5083 Customer Service Internet: wwiv.ncwaternuality.org Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax (919) 733-0719 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycled/l0% Post Consumer Paper Permit NCG500604 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY General Permit NCG500000 Certificate of Coverage NCG500604 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILAR WASTEWTER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, LINDE, INC is hereby authorized to discharge wastewater from a facility located at the LINDE, INC - Midland 3537 Fieldstone Trace Midland Cabarrus County to receiving waters designated as an unnamed tributary to Muddy Creek in subbasin 30712 of the Yadkin River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become. effective February 8, 2008 This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day February 8, 2008. fo, Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission " \� � r -1 ,/ is .. . ,.• ./ � \.. �`. �^' \./ II'\ \.� jn1 .� is / ' '• � 1 -, .' `. '• �• 1 -� � �- �+ � ..� 00 g� ,moo '� soo '� "� - � .�/: � \ • � '� .� •' .. it ,Vn J 0i 10 CL � \ • � • I \ � _lam /' _ �• '�. \•\ � \ram:... /- ;'� .) � •\ u, /'� � \� 00 ) i Ln Av It CDNN / 1 • � ,,, n �, �► ('- C � ..,n _ • , • 1 '-' 11 ,% ' . r , ��=" .: -•�• %'. - { ..... - - V, To: Permits and Engineering Unit Water Quality Section Attention: Charles Weaver SOC PRIORITY PROJECT: No Date: May 9, 2007 NPDES STAFF REPORT AND RECOMMENDATIONS County: Cabarrus NPDES Permit No.: NCG500604 MRO No.: 07-1 PART I - GENERAL INFORMATION 1. Facility and address: BOC Gases 3537 Fieldstone Trace Midland, NC 28107 2. Date. of investigation: May 3, 2007 3. Report prepared by: Samar Bou-Ghazale, Environmental Engineer I 4. Person contacted and telephone number: Howard Schultz, Area Process Operations Manager, Tel# (704) 888-3884. 5. Directions to site: From the jet. of Hwy. 601 and Fieldstone Trace (SR 3510) ':t; 1.0 mile south of the Town of Midland in southern Cabarrus County, travel west on Fieldstone Trace � 0.4 miles. The BOC Gases site will be on the left (west) side of Fieldstone Trace. 6. Discharge point(s), List for all discharge points: - Latitude: 35' 13' 10" Longitude: 800 3 F 10" Attach a USGS Map Extract and indicate treatment plant site and discharge point on map. USGS Quad No.: G 16 NE U.S.G.S. Name: Midland, NC T Site size and expansion area consistent with application: Yes. There is sufficient area for the construction of WWT facilities, if needed. 8. Topography (relationship to flood plain included): The site is relatively flat with slopes not exceeding 2%. 9. Location of nearest dwelling: Over 1000 feet from the site. Page Two 10. Receiving stream or affected surface waters: Unnamed tributary to Muddy Creek a. Classification: C b. River Basin and Subbasin No.: Yadkin 030712 C. Describe receiving stream features and pertinent downstream uses: Wastewater is discharged into a small (less than'/4 acre) man-made pond prior to being discharged into the receiving stream. Downstream uses are primarily agricultural in nature. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS a. Volume of wastewater: Intermittent (Design capacity) b. What is the current permitted capacity: N/A C. Actual treatment capacity of current facility (current design capacity): Intermittent discharge. d. Date(s) and construction activities allowed by previous: N/A e. Description of existing or substantially constructed WWT facilities: See 10.c above. f. Description of proposed WWT facilities: N/A g. Possible toxic impacts to surface waters: Biocide additives are being used at this facility. Approval of these additives by the aquatic toxicity unit will be necessary prior to permit issuance. h. Pretreatment Program (POTWs only): Not Needed. 2. Residual handling and utilization/disposal scheme: Residuals generation is not expected. 3. Treatment plant classification: This facility will not meet the minimum criteria for a Class I rating. 4. SIC Code(s): 2813 Wastewater Code(s): 14 MTU Code(s): 00000 Pr . I Page Three PART III - OTHER PERTINENT INFORMATION Is this facility being constructed with Construction Grant Funds or are any public monies involved (municipals only)? No public monies will be used in the construction of this facility. 2. Special monitoring or limitations (including toxicity) requests: None at this time. 3. Important SOC/JOC or Compliance Schedule dates: N/A 4. Alternative analysis evaluation a. Spray Irrigation: Insufficient area. b. Connect to regional sewer system: All domestic wastewater and truck wash water generated at this facility is treated at the WSACC's Muddy Creek WWTP; however, the POTW does not permit cooling water and condensate into it's collection system. C. Subsurface: Insufficient area. PART IV - EVALUATION AND RECOMMENDATIONS The applicant has requested approval to discharge non -contact cooling water and condensate from the manufacturing of liquid oxygen, liquid nitrogen and Argon at this site near Midland, NC. Domestic wastewater and truck wash water are being discharged into the WSACC's Muddy Creek WWTP. The wastewater discharges into a small, earthen pond prior to discharging into the receiving stream. This pond also collect SW from other areas of the company's property. Pending review and approval by P&E, and Aquatic Toxicology group, it is recommended that the General Permit be reissued as requested. Signature of Report= repa er Date 1 LOT Water Quality Regional Supervisor Date 11125 Se h. 4; a 6"donia Ch cem 7 3900 D27 Bethel Ch 1120 Park 21, if Cabarr IN, 661 58/ f % 3899 629 Y— CT P- .I n Muddy I IOU 482 Cem 1117 'Mill Grove Ch" YV B I m % 535 Mfdla"n d dp A 3898 540000 FEET to- F V�; 505 556 J. /4 L s807 Strap Landing 42— �C7 Bm V 527 Al 0 L•i� �'�-��/`` V 12'30" \\ I 1.1 i \ ) \ �\ ` 1 PO 0 1896 601 V.) —496 Jz 1 BOC Sent via Certified Mai/ January 25, 2007 Mr. Charles H. Weaver NC DENR / DWQ / NPDES 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Renewal application for BOC Gases Midland, NC Certificate of Coverage # NCG500604 Dear Mr. Weaver: 5[2b �7 11 BOC 575 Mountain Avenue Murray Hill, NJ07974 Telephone 908-464-8100 Michael Resh Manager, Environmental Affairs (908) 771-1452 - direct mike.resh@boc.com — . Jr -I -I- C, PAI00RFR;r_OFFICE FEB 1 62007 Enclosed is a Notice of Renewal Intent application (original and two copies) for the BOC Gases facility located at 3537 Fieldstone Trace, Midland, NC 28107. The existing Certificate of Coverage number is NCG500604. The facility discharges non -contact cooling water, condensation, and storm water to an on -site detention pond and then to Muddy Creek. The storm water discharge falls under the "exempt storm water" definition as all rain water flows to the pond designed for cooling water. For chemicals used as inhibitors in the Cooling Tower, MSDSs are enclosed as well as sent under separate cover to the Aquatic Toxicology Unit. Ozone gas is created and dissolved in a side stream of cooling water and fed into the tower at three points for use as a biocide. It is fed 8 to 12 hours per day to achieve a concentration of about 0.2 ppm ozone. A Biocide works heet was not completed for ozone. Please feel free to contact me with any questions or the Plant Manager, Howard Schultz, at 704-888-3884. Sincerely, Michael Resh Manager, Environmental Affairs Cc: Howard Schultz -Midland, NC Aquatic Toxicology Unit - NC DENR Talle' Lopez - BOC Enclosures A division of The Linde Group /%O/O/////// B 0 C Sent via Certified Mai/ January 25, 2007 NC DENR / DWQ / Environmental Services Section Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699-1621 Re: Renewal application for BOC Gases Midland, NC Certificate of Coverage # NCG500604 Aquatic Toxicology Unit: 130C 575 Mountain Avenue Murray Hill, NJ07974 Telephone 908.464-8100 Michael RI-M Manager, Environmental Affairs (908) 771-1452 — direct mike.resh@boacom Enclosed is the manufacturer's information for two inhibitors used in the Cooling Tower at the BOC Gases facility located at 3537 Fieldstone Trace, Midland, NC 28107. The existing Certificate of Coverage number is NCG500604. The facility discharges non -contact cooling water to an on -site detention pond and then to Muddy Creek. The inhibitors are GE Betz products and are as follows: Continuum AEC 3109, usage rate is 2 gallons per day Inhibitor AZ 8104, usage rate is 1 gallon per day Ozone gas is created and dissolved in a side stream of cooling water and fed into the tower at three points for use as a biocide. It is fed 8 to 12 hours per day to achieve a concentration of about 0.2 ppm ozone. A Biocide worksheet was not completed for ozone. ANotice of Renewal Intent application has been completed (copy is enclosed) and the original was sent by separate cover to Mr. Charles Weaver. Please feel free to contact me with any questions or the Plant Manager, Howard Schultz, at 704-888-3884. Sincerely, �-� `"7 Michael Resh Manager, Environmental Affairs Cc: Howard Schultz -Midland, NC Charles Weaver- NC DENR Taller Lopez - BOC Enclosures A divison of The Linde Group NCDENR i JAN 2- j"- i 11 d G l�'I ( ? North Carolina Department of Environment and Natural Resources 4 Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director NOTICE OF RENEWAL INTENT Application for renewal of existing coverage under General Permit NCG500000 Existing Certificate of Coverage (CoC): NCG500 Lo D y (Please print or type) 1) Mailing address' of facility owner/operator: Company Name fl O L G Owner Name Street Address 5 -15 r" o u et v\ A­v'e-- City v r v c� y E} 1 I State N S Telephone Number 909 7 �I 5 2 Fax: 9 o Email address ✓%n , K -e a v- Sit a " Address to which all permit correspondence should be mailed 2) Location of facility producing discharge: Facility Name & O C. & G s e- S Facility Contact Street Address City County Telephone Number Email address ZIP Code 07 9 1 4 7-�71- 12-03 Hov,sa-r-- d Ste' l+Z 3 T5 5 -7 T'r-n G2— M , C! I a." C! State N L- ZIP Code Z SS 10 7 La..b c,.Y-r-,s 5 1©y sIgs- Fax: -P2H t$f� `37b� Bowe-v-d- . 5c,Liv1+2- boc_. COV11 3) Description of Discharge: T a) Is the discharge directly to the receiving stream? ❑ Yes )K-No (If no, submit a site map with the pathvdaay to the potential receiving waters olearly marked. This includes tracing the pathway of the storm sewer to the discharge point, if the storm sewer is the only viable means of discharge.) S e.L fq j+c,_GLn v�IQ L,%+ ( 2 b) Number of discharge outfalls (di Aes, pipes, channels, etc. that convey wastewater from the property): I c) What type of wastewater is discharged? Indicate which discharge points, if more than one. ❑ Non -contact cooling water Outfall(s) #: ❑ Boiler Blowdown Outfall (s) #: Page 1 of 3 NCG500000 renewal application ^tj0V1 - C.0In+&C-- # �I I V �- to0,C,14, waSLl Cooling Tower Blowdown Outfo (s) #:. I Qd Condensate Outfall (s) #:ol►— CFOther Outfall (s) #: 1 (Please describe "Other") Sao r Y -% w c-Y- d) Volume of discharge per each discharge point (in GPD): #001: 3:11 000 #002: #003: #004 4) Please check the type of chemical [s] added to the wastewater for treatment, per each separate discharge point (if applicable, use separate sheet): ❑ Chlorine EX Biocides �t Corrosion inhibitors ❑ Algaecide ❑ Other ❑ None v-'o"e- t i s-V-" 5) If any bog in item (4) above [other than None] was checked, a completed Biocide 101 Form and manufacturers' information on the additive must be submitted to the following address for approval: NC DENR / DWQ / Environmental Sciences Section Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699-1621 6) Is there any type of treatment being provided to the wastewater before discharge (i.e., retention ponds, settling ponds, etc.)? r* Yes ❑ No Se-e- 3 (If yes, please include design specifics (i.e., design volume, retention time, surface area, etc.) with submittal package. Existing treatment facilities should be described in detail. ) 7) Discharge Frequency: a) The discharge is: ❑ Continuous 5� Intermittent ❑ Seasonal* i) If the discharge is intermittent, describe when the discharge will occur: 1�cv\8ow5 Ly e 2V, — c�.roX, Ev��� ti ii) *Check the month(s) the discharge occurs: Ei� Jan R Feb 12.Mar. [ Apr CPMay EF- Jun [A Jul YAug. ff Sept. EjrOct. Nov. Dec. b) How many days per week is there a discharge? % c) Please check the days discharge occurs: Y Sat. ' 4 Sun. R Mon. t5d Tue. 13 Wed. 53 Thu. SP Fri. 8) Receiving stream [s]: a) To what body or bodies of water (creek, stream, river, lake, etc.) does the facility discharge wastewater? If the site discharges wastewater to a separate storm sewer system (4S), name the operator of the 4S (e.g. City of Raleigh). b) Stream Classification: L i i� G_Q C-} ` L Page2of3 NCG500000 renewal application Additional Application Requirements: The following information must be included in triplicate [original + 2 copies] with this application or it will be returned as incomplete. ➢ Site map. If the discharge is not directly to a stream, the pathway to the receiving stream must be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point. ➢ Authorization for representatives. If this application will be submitted by a consulting engineer (or engineering firm), include documentation from the Permittee showing that the consultant submitting the application has been designated an Authorized Representative of the applicant. Certification I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: to i S-1^ a -e-1 �9-- S V�-- Title: j :7010'7 (Signature o f Applicant) North Carolina General Statute 143-215.6 b (i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan or other document filed or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) This Notice of Renewal Intent does NOT require a separate fee. The permitted facility already pays an annual fee for coverage under NCG500000. Mail the original and two copies of the entire package to: Mr. Charles H. Weaver NC DENR / DWQ / NPDES 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Page 3 of 3 ' FILING REF,- 08040 P D 050 O1 DF 02 SIZE D CNANGE N. WIG TTPE SCWCN E D ET —11, I Chemical Storage Areas NAXIMUM MATERIAL CAPACITY (ga) TANK No. STORED/ OR 0 OF 55 HANDLE➢ gDl. DRUMS OWASTE OIL 275ga1 ODIESEL FUEL 10,000ga1 NEW MOTOR O DIL (90% 27511a1 MINERAL OIL) O TRUCK WASH 175ga1 SOAP MOBIL DTE LIGHT (SOLVENT REFINED HEAVY 5 PARAFINIC 200g al PETROLIUM DISTILLATES) REGAL OTEXACO 6 R&O 46 (HIGHLY REFINED 3359a1 MINERAL OIL) CHEVRON A10 O ISO 32(N REFINEDED 1,500ga1 MINERAL OIL) NU -CAL ON O ZEROL 150 165ga1 (ALKYLBENZENE) TEXACO TRANSFORMER 9 OIL (SOLVENT 1,3359a1 REFINED HYDROTREATED) TEXACO TRANSFORMER ]Q O OIL (SOLVENT 279ga1 REFINED HYDROTREATEO) PARTS WASHING SOLVENT jj O (PETROL TO 20ga1 DISTILLATES, MINERAL SPIRITS) PARTS WASHING SOLVENT ]2 (PETROLIUM 20ga1 DISTILLATES, MINERAL SPIRITS) TEXACO 13 O TRANSFORMER OIK OIL 2A 2EROL,WASTE (8) SS gal DRUMS ZZGENA (HALOGENATED) MOBIL DTE OIL LIGHT, (7) SSgal I4 FRYOUEL OIL, R&O OILS DRUMS DOWFROST GE BETZ, IS CONTINUUM 500ga1 AEC3109 I6 WATER (q) SSg al TREATMENT CHEMICALS DRUMS DOWFROST, I7 KAESER OIL, (4) SSgal DIALA OIL, MEROPA 220 DRUMS OIL I8 CRUSHE➢, (2). 55 1 9° DRAINED OIL FILTERS DRUMS USED &NEW (V➢55ga1 Ffi ANTIFREEZE, DIESEL FUEL RUM ETHYLENE GLYCOL, (2) 55g°t VALVOLINE DRUMS 150/40 N 28'43'57' E 1 1 1 1 I REMOTE VD & o O O�—I .1-1 yin TRANSMITTER RACK AaJ6--K- Y--J6 i A 66Ga s1v. ... ll 1 12 13 BOC Gases - Midland, NC NCG500604 Renewal —N—a NPLANT ORTH Obtained from EMS, Approved Electronic Copy. [Printed 14 Sep, 6] 17 18 19 20 NOTE, DOES NOT INCLUDE PRODUCT STORAGE TANKS d 1 I 1 l I 1 1 d I I 1 1 1 1 0'f 1 1 1 HYDROGEN TK A L-1 A O AA MC[ I � I q Li� m Y ® N8 IL — — I-_J GRAVEL ® COMPR, — a- -- WASTE AIR COOLER DISPOSAL I COMPR. © 0 0 73 LIQ. NITROGEN -j M II I T® rI&LO SKIDI iLIQ. OXYGEN I IV O LIQ. ARGON LIQ NZ STORAGE O I i — TANK . LID 02 STORAGEI Q Q — TANK . ❑ MACHINERY BUILDING ❑ ❑ ❑ / I ❑ ❑ El I--]P MPS APU I°G/ /,7 SCALE: 1'=20'-0' I HEATER ® C ' L 0 22 {PUMPS ® HE871 0O O 0 0 iT 1 0 ® i N 2 PUrMPSJ � _ C ADSORBERS� �7 o _ _ 11 CRUD E u0. ARGON COLD AIR BOX 02 PUMPS FILTER � oun V I I— I� — MCC A MACHINERY BUILDING--------------------1-- (SEE RIGHT) SWITCHGEAR CONTROL/OFFICE M BUILDING 10 BUILDING (SEE RIGHT) y PPE .�q Q♦ TRANSF. TRANSF! PUMPS 15 ^`I i i [� 16 OII IV I CZ) _ � I C� OZONE O TREATMENT' PARKING o BUILDING I I Fl COOLING SUB -STATION OTOWER J �PPo E C� CT O CIJI O j MSDS 1 A �3 IV �♦ �� I I r+S _ l (� ( I P� CONTROL/OFFICE BUILDING SCALE: 1'=20'-O' a` 40' 80, SCALE ti�ad.� C.eree16 i LEGEND 111, AUTOMATIC SPRINKLER SHUTOFF A BUILDING EXITS . EMERGENCY ALERT BUTTON EMERGENCY LIGHTS ♦ EMERGENCY MACHINERY SHUTDOWN .y EVACUATION ROUTE FIRE EXTINGUISHER FIRE HYDRANT AND HOSES + FIRST AID EQUIPMENT NATURAL GAS SHUTDFF aOXYGEN BLOCK VALVE AW PIPELINE ISOLATION VALVE SWITCH �T SAFETY SHOVER/EYEWASH .rt STRETCHERS © TANK ISOLATION VALVE C7=:Q TELEPHDNE WIND SOCK ❑ OIL/WATER SEPARATOR ® SPILL CONTAINMENT EQUIPMENT EP EMERGENCY PLAN LOCATION E/S SAFE EVACUATION ASSEMBLY POINT ICC INCIDENT COMMAND CENTER ❑K KEY BOX FOR GATE MSD MSDS BOOK LOCATION PPE PERSONNEL PROTECTIVE EQUIPMENT Q FIRE WATER SHUTOFF O EMERGENCY TANK ISOLATION REMOTE SHUTOFF ® STORM SEWER DRAINS © COMPRESSED CYLINDER STORAGE Q FLAMMABLE COMPRESSED CYLINDER STORAGE O SEWER CONNECTION -COOLING TOWER,TRUCK WASH,OIL/WATER SEPARATORS DISCHARGE TO SAN17ARY SEWER QW POTABLE WATER SHUTOFF PROPERTY LINE ELECTRICAL SHUTOFF /—\lkN1H+l— RAILROAD o—Q b---O FENCE & GATES OI ©I 01 ni ® FIRE WALL HIGH VOLTAGE AREA ® PARKING AREA ROADS & PAVED AREAS L ---- I MOST --*—HAZARDOUS ZONE----)- LEAST V ROLL UP DOORS ©1 �OWEN/O B 0 C N ENGINEERING CENTER, 575 MOUNTAIN AVE. MURRAY HILL. NJ 07974 A DIVISION OF DOC LIMITED TITLE EMERGENCY PLOT PLAN AIR SEPARATION PLANT ER DRAWING 1SSUEB BOC MIDLAND, N.C. IPP APPROVAL REVISION NOTES SRala DRD. a. P ITSCLP THE VALUABLE. [ONfIDCNTIAL AND PROPRIETARY INEWMgiIOH W THE BDC GROUP. NEITHER THIS DOCUNEN} NOR THE 080 4 0 - P - D - 05 00 - 0 1 - 0 0 T IS M BE ISGAaNDDSHiSL DISTRIBUTED, OUR EEXCLUSIVVE PROPERTIN Y AND SMALLE OR ABE IT. ENDNSDIATELY�RCSED.CEWDNSREOEESTICA", 1'-40'—D' rly�ts reserve pyp(?= Na WIG I11C SE —CC SET ISV 3 19 15 16 17 IB 19 20 CAD DRAWING NOT TO BE MODIFIED MANUALLY. Attachment 2 ` { , BOC Gases - MidlandNC -� , NCG500604 Renewalall ! • i/ �-' / i . �� � `� _.. Imo. I i,' % � • I !. w�t•�'. • 56 - ` - stip""// 1115 1527 500 • _ \O 9 ,s1C)b Ta k: \ l Sop" 0 , �� .: �..,•. • ,_sue - --- � - __ .-. r Ne: v\ -bv\ 13 aStrJ BOC Gases — Midland, NC NCG500604 Renewal Attachment 3 A retention basin is located in the northeast corner of the property with the following specifications: Design volume — 18,481 cubic feet Retention time — 21.6 gpm or 4 days Surface area - 9,079 square feet Material Safety Data Sheet - CONTINUUM AEC3109 Page 1 of 5 GE Betz, Inc. Material Safety Data Sheet 4636 Somerton Road Trevose, PA 19053 Issue Date: 17-MAY-2001 Business telephone: (215) 355-3300 EMERGENCY TELEPHONE (Health/Accident): (800) 877-1940 1 PRODUCT IDENTIFICATION. PRODUCT NAME: CONTINUUM : ,w PRODUCT APPLICATION AREA: WATER -BASED CORROSION INHIBITOR/DEPOSIT CONTROL AGENT. 2 COMPOSITION / INFORMATION ON INGREDIENTS Information for specific product ing redients as required by the U.S. OSHA HAZARD COMMUNICATION STANDARD is listed. Refer to additional sections of this MSDS for 'our assessment of the potential hazards of this formulation. HAZARDOUS INGREDIENTS: CAS# CHEMICAL NAME 7664-38-2 PHOSPHORIC ACID Corrosive No component is considered to be a c arcinogen by the National Toxicology Program, the International Agency fo r Research on Cancer, or the Occupational Safety and Health Admin istration at OSHA thresholds for carcinogens. 3 HAZARDS IDENTIFICATION EME RGENCY OVERVIEW CAUTION May cause slight irritation to th e skin. May cause moderate irritation to the eyes. Mists/aer osols may cause irritation to upper respiratory tract. h //ts�ge betz_msdsBetz_ HTML/PRODUCTS/FED/CONTINUUMAEC3109.htm1 6/3/2003 1 � � Material Safety Data Sheet - CONTINUUM AEC3109 Page 2 of 5 DOT hazard is not applicable Emergency Response Guide is not a pplicable Odor: Mild; Appearance: Colorless To Yellow, Liquid Fire fighters should wear positiv e pressure self-contained breathing apparatus (full face -piece type). Proper fire -extinguishing media: dry chemical, carbon dioxide, foa m or water POTENTIAL HEA LTH EFFECTS ACUTE SKIN EFFECTS: Primary route of exposure; May ca use slight irritation to the skin. ACUTE EYE EFFECTS: May cause moderate irritation to the eyes. ACUTE RESPIRATORY EFFECTS: Mists/aerosols may cause irritati on to upper respiratory tract. INGESTION EFFECTS: May cause slight gastrointestinal irritation. TARGET ORGANS: No evidence of potential chronic effects. MEDICAL CONDITIONS AGGRAVATED: Not known. SYMPTOMS OF EXPOSURE: May cause redness or itching of..s kin. 4 FIRST AID MEASURES SKIN CONTACT: Wash thoroughly with soap and wat er. Remove contaminated clothing. Get medical attention if irritati on develops or persists. EYE CONTACT: Remove contact lenses. Hold eyeli ds apart. Immediately flush eyes with plenty of low-pressure water for at least 15 minutes. G et immediate medical attention. INHALATION: If nasal, throat or lung irritati on develops - remove to fresh air and get medical attention. INGESTION: Do not feed anything by mouth to an unconscious or convulsive victim. Do not induce vomiting. I mmediately contact physician. Dilute contents of stomach using 3-4 glasses milk or water. NOTES TO PHYSICIANS: No special instructions 5 FIRE FIGHTING MEASURES FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive pressure self-contained breathing apparatus (full face -piece type) EXTINGUISHING MEDIA: http://tsg/ge betz msds/Betz HTML/PRODUCTS/FED/CONTINUUMAEC3109.html 6/3/2003 Material Safety Data Sheet - CONTINUUM AEC3109 Page 3 of 5 dry chemical, carbon dioxide, foa m or water HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition (destructiv e fires) yields elemental oxides. FLASH POINT: > 20OF > 93C P -M(CC) 6 ACCIDENTAL RELEASE MEASURES PROTECTION AND SPILL CONTAINMENT: Ventilate area. Use specified pro tective equipment. Contain and absorb on absorbent material. Pla ce in waste disposal container. Flush area with water. Wet area m ay be slippery. Spread sand/grit. DISPOSAL INSTRUCTIONS: Water contaminated with this prod uct may be sent to a sanitary sewer treatment facility, in accordance with any local agreement,a permitted waste treatment facility or discharged under a permit. Product as is - Incinerate or land dispose in an approve d landfill. 7 HANDLING & STORAGE HANDLING: Normal chemical handling. STORAGE: Keep containers closed when not i n use. Do not freeze. If frozen, thaw and mix completely prior to use. 8 EXPOSURE CONTROLS / PERSONAL PROTECTION EXPO SURE LIMITS CHEMICAL NAME PHOSPHORIC ACID PEL (OSHA): 1 MG/M3 TLV (ACGIH): 1 MG/M3 ENGINEERING CONTROLS: Adequate ventilation to maintain air contaminants below exposure limits. PERSONAL PROTECTIVE EQUIPMENT: Use protective equipment in accor dance with 29CFR 1910 Subpart I RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PR OGRAM THAT MEETS OSHA'S 29 CFR 1910.134 AND ANSI Z88.2 REQ UIREMENTS MUST BE FOLLOWED WHENEVER WORKPLACE CONDITIONS WARRAN T A RESPIRATOR'S USE. USE AIR PURIFYING RESPIRATO RS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR -RESPIRATORS. If air -purifying respirator use is appropriate, use a respirator with.HEPA cartri dges. SKIN PROTECTION: neoprene gloves -- Wash.off after each use. Replace as necessary. EYE PROTECTION: splash proof chemical goggl es 9 PHYSICAL & CHEMICAL PROPERTIES http://tsg/ge_betz_msds/Betz HTML/PRODUCTS/FED/CONTrNUUMA.EC3109.html 6/3/2003 Material Safety Data Sheet - CONTINUUM AEC3109 'S Y •� Specific Gray.(70F,21C) 1.252 Freeze Point (F) 16 Freeze Point (C) -9 Viscosity(cps 70F,21C) 66 Odor Appearance Physical State Flash Point P -M(CC) pH As Is (approx.) Evaporation Rate (Ether=l) Vapor Pressure (mmHG) Vapor Density (air=1) Solubility (water) Mild Colo rless To Yellow Liqu id > 20OF > 93C 4.3 ' < 1. 00 NA = not applicable ND = not determin ed 10 STABILITY & REACTIVITY Page 4 of 5 -- 18.0 < 1.00 100.0 STABILITY: Stable under normal storage condi tions. HAZARDOUS POLYMERIZATION: Will not occur. INCOMPATIBILITIES: May react with strong oxidizers. DECOMPOSITION PRODUCTS: Thermal decomposition (destructiv a fires) yields elemental oxides. INTERNAL P UMP OUT/CLEANOUT CATEGORIES "Bn 11 TOXICOLOGICAL INFORMATION Oral LD50 RAT: >2 ,000 mg/kg NOTE - Estimated value Dermal LD50 RABBIT: >2 ,000 mg/kg NOTE - Estimated value 12 ECOLOGICAL INFORMATION AQUATIC TOXICOLOGY Daphnia magna 48 Hour Acute To xicity (Estimated) LC50= 1550; No Effect Level = 720 mg/L Fathead Minnow 96 Hour Acute T oxicity (Estimated) LC50= 1830; No Effect Level = 470 mg/L BIODEGRADATION BOD -28 (mg/g) 20 BOD -5 (mg/g) : 8 COD (mg/g): 238 TOC (mg/g): 100 13 DISPOSAL CONSIDERATIONS If this undiluted product is disc arded as a waste, the US RCRA hazardous waste identification nu mber is Not applicable. Please be advised; however,'that state and local requirements for waste disposal may be more restri ctive or otherwise different from http://tsg/ge betz msdsBetz HTML/PRODUCTS/FED/CONTINUUMAEC3109.htm1 6/3/2003 Material Safety Data Sheet - CONTINUUM AEC3109 Page 5 of 5 federal regulations. Consult stat e and local regulations regarding the proper disposal of this mater ial. 14 TRANSPORT INFORMATION DOT HAZARD: Not Applicable UN / NA NUMBER: Not applicable DOT EMERGENCY RESPONSE GUIDE #: Not applicable r 15 REGULATORY INFORMATION TSCA: All components of this product are listed in the TSCA inventory. CERCLA.AND/OR SARA REPORTABLE QUANTI TY (RQ): No regulated constituent prese nt at OSHA thresholds SARA SECTION 312 HAZARD CLASS: Immediate(acute) SARA SECTION 302 CHEMICALS: No regulated constituent prese nt at OSHA thresholds SARA SECTION 313 CHEMICALS: No regulated constituent prese nt at OSHA thresholds CALIFORNIA REGULATORY INFORMATION CALIFORNIA SAFE DRINKING WATER AND T OXIC ENFORCEMENT ACT (PROPOSITION 65) CHEMICALS PRESENT: No regulated constituent present at OSHA thresholds MICHIGAN REGULATORY INFORMATION No regulated constituent present at OSHA thresholds 16 OTHER INFORMATION NFPA/HMIS CODE TRANSLATION Health 1 -Slight Hazard Fire 1 Slight Hazard Reactivity 0 Minimal Hazard Special NONE No special Hazard (1) Protective Equipment B Goggles,Gloves (1) refer to section 8 of MSDS fo r additional protective equipment recommendations. CHANGE LOG EFFECTIVE DATE REVISIONS TO SECTION: SUPERCEDES ---------------------------------------- MSDS status: 11-FEB -1997 ** NEW 17-MAY -2001 2,3,4,8,15 11-FEB -1997 http://tsg/ge_betz_msdsBetz HTML/PRODUCTS/FED/CONTINUUMAEC3109.html 6/3/2003 L GE Betz, Inc. Material Safety Data Sheet 4636 Somerton Road Trevose, PA 19053 Issue Date: 12-MAY-2003 Business telephone: (215) 355-3300 EMERGENCE' TELEPHONE (Health/Accident): (800) 877-1940 1 PRODUCT IDENTIFICATION PRODUCT NAME: INHIBITOR PRODUCT APPLICATION AREA: WATER -BASED CORROSION INHIBITOR. 2 COMPOSITION / INFORMATION ON INGREDIENTS Information for specific product ingredients as required by the U.S. OSHA HAZARD COMMUNICATION STANDARD is listed. Refer to additional sections of this MSDS for our assessment of the potential hazards of this formulation. HAZARDOUS INGREDIENTS: CAS# CHEMICAL NAME 202420-04-0 CHLOROTOLYLTRIAZOLE SODIUM SALT Potential irritant NOT ASSIGNED DICHLOROTOLYLTRIAZOLE Potential irritant; NOTE: This is an impurity and is exempt under TSCA PMN requirements. 64665-57-2 BENZOTRIAZOLE,METHYL,SODIUM SALT (SODIUM. TOLYLTRIAZOLE),(TTA) Corrosive (eyes and skin); toxic (by ingestion) 1310-73-2 SODIUM HYDROXIDE (CAUSTIC SODA) Corrosive; toxic (by ingestion) No component is considered to be a carcinogen by the National Toxicology Program, the International Agency for Research on Cancer, or the Occupational Safety and Health Administration at OSHA thresholds for carcinogens. 3 HAZARDS IDENTIFICATION EMERGENCY OVERVIEW WARNING May cause moderate irritation to the skin. Severe irritant to the eyes. Mists/aerosols may cause irritation to upper respiratory tract. DOT hazard is not applicable Emergency Response Guide is not applicable Odor: Slight; Appearance: Yellow To Amber, Liquid Fire fighters should wear positive pressure self-contained breathing apparatus(full face -piece type). Proper fire -extinguishing media: dry chemical, carbon dioxide, foam or water POTENTIAL HEALTH EFFECTS ACUTE SKIN EFFECTS: Primary route of exposure; May cause moderate irritation to the skin. ACUTE EYE EFFECTS: Severe irritant to the eyes. ACUTE RESPIRATORY EFFECTS: Mists/aerosols may cause irritation to upper respiratory tract. INGESTION EFFECTS: May cause gastrointestinal irritation with possible nausea, vomiting, abdominal discomfort and diarrhea. TARGET ORGANS: Prolonged or repeated exposures may cause primary irritant dermatitis. MEDICAL CONDITIONS AGGRAVATED: Not known. SYMPTOMS OF EXPOSURE: Causes irritation of the skin, eyes, and/or respiratory system. 4 FIRST AID MEASURES SKIN CONTACT: Wash thoroughly with soap and water. Remove contaminated clothing. Thoroughly wash clothing before reuse. Get medical attention if irritation develops or persists. EYE CONTACT: Remove contact lenses. Hold eyelids apart. Immediately flush eyes with plenty of low-pressure water for at least 15 minutes. Get immediate medical attention. INHALATION: '. f If nasal, throat or lung irritation develops - remove to fresh air and get medical attention. INGESTION: Do not feed anything by mouth to an unconscious or convulsive victim. Do not induce vomiting. Immediately contact physician. Dilute contents of stomach using 3-4 glasses milk or water. NOTES TO PHYSICIANS: No special instructions 5 FIRE FIGHTING MEASURES FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive pressure self-contained breathing apparatus (full face -piece type). EXTINGUISHING MEDIA: dry chemical, carbon dioxide, foam or water HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. FLASH POINT: > 20OF > 93C P-M(CC) 6 ACCIDENTAL RELEASE MEASURES PROTECTION AND SPILL CONTAINMENT: Ventilate area. Use specified protective equipment. Contain and absorb on absorbent material. Place in waste disposal container. Flush area with water. Wet area may be slippery. Spread sand/grit. DISPOSAL INSTRUCTIONS: Water contaminated with this product may be sent to a sanitary sewer treatment facility,in accordance with any local agreement,a permitted waste treatment facility or discharged under a permit. Product as is - Incinerate or land dispose in an approved landfill. 7 HANDLING & STORAGE HANDLING: Alkaline. Do not mix with acidic material. STORAGE: Keep containers closed when not in use. Store in cool ventilated location. Store away from oxidizers. 8 EXPOSURE CONTROLS / PERSONAL PROTECTION EXPOSURE LIMITS CHEMICAL NAME CHLOROTOLYLTRIAZOLE SODIUM SALT PEL (OSHA): NOT DETERMINED TLV (ACGIH): NOT DETERMINED DICHLOROTOLYLTRIAZOLE PEL (OSHA): NOT DETERMINED TLV (ACGIH): NOT DETERMINED BENZOTRIAZOLE, METHYL, SODIUM SALT (SODIUM TOLYLTRIAZOLE),(TTA) PEL (OSHA): NOT DETERMINED TLV (ACGIH): NOT DETERMINED SODIUM HYDROXIDE (CAUSTIC SODA) PEL (OSHA): 2 MG/M3 TLV (ACGIH): 2 MG/M3(CEILING) ENGINEERING CONTROLS: Adequate ventilation to maintain air contaminants below exposure limits. PERSONAL PROTECTIVE EQUIPMENT: Use protective equipment in accordance with 29CFR 1910 Subpart I RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PROGRAM THAT MEETS OSHA'S 29 CFR 1910.134 AND ANSI Z88.2 REQUIREMENTS MUST BE FOLLOWED WHENEVER WORKPLACE CONDITIONS WARRANT A RESPIRATOR'S USE. USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR -RESPIRATORS. If air -purifying respirator use is appropriate, use a respirator with dust/mist filters. SKIN PROTECTION: neoprene gloves-- Wash off after each use. Replace as necessary. EYE PROTECTION: splash proof chemical goggles 9 PHYSICAL & CHEMICAL PROPERTIES Specific Gray.(70F,21C) 1.132 Freeze Point (F) 12 Freeze Point (C) -11 Viscosity(cps 70F,21C) .13 Vapor Pressure (mmHG) -- 18.0 Vapor Density (air=1) < 1.00 % Solubility (water) 100.0 Odor Slight Appearance Yellow To Amber Physical State Liquid Flash Point P-M(CC) > 20OF > 93C pH As Is (approx.) 12.7 Evaporation Rate (Ether=l) < 1.00 NA = not applicable ND = not determined 10 STABILITY & REACTIVITY STABILITY: Stable under normal storage conditions. HAZARDOUS POLYMERIZATION: Will not occur. INCOMPATIBILITIES: May react with strong oxidizers. DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. INTERNAL PUMPOUT/CLEANOUT CATEGORIES: ItBn 11 TOXICOLOGICAL INFORMATION Oral LD50 RAT: 2,550 mg/kg NOTE - Value is for tested material 1.6 times more concentrated 28 Day Oral RAT: NOTE - NOEL: 1,000 mg/kg/day Dermal LD50 RAT: >8,000 mg/kg NOTE - Value is for tested material 1.6 times more concentrated Skin Irritation Score RABBIT: CORROSIVE NOTE - Value is for tested material 1.6 times more concentrated Eye Irritation Score RABBIT: CORROSIVE NOTE - Value is for tested material 1.6 times more concentrated Skin Sensitization-G.PIG: NEGATIVE NOTE - Magnusson & Kligman method Ames Assay BACTERIA: NEGATIVE Non -Ames Mutagenicity WEAK POSIT. NOTE - In Vitro chromosome aberration test in human lymphocytes Non -Ames Mutagenicity : NEGATIVE NOTE - In Vivo Mouse Micronucleus Test 12 ECOLOGICAL INFORMATION AQUATIC TOXICOLOGY Ceriodaphnia 48 Hour Static Renewal Bioassay LC50= 124; No Effect Level= 75 mg/L Ceriodaphnia 7 Day Chronic Bioassay Reproduction NOEL= 20; Reproduction LOEC= 40 mg/L Daphnia magna 21 Day Chronic Bioassay (pH adjusted) Reproduction EC50= 50; Reproduction NOEL= 27 mg/L Daphnia magna 48 Hour Static Acute Bioassay (pH adjusted) EC50= 210; ECO= 155 mg/L Daphnia magna 48 Hour Static Renewal Bioassay (pH adjusted) LC50= 217; No Effect Level= 148 mg/L Fathead Minnow 28 Day Chronic Flow-Thru Bioassay (pH adjusted) Survival NOEL= 4.2; Survival LOEL= 8.3 mg/L Fathead Minnow 96 Hour Static Acute Bioassay (pH adjusted) . LC50= 135; No Effect Level= 15 mg/L Fathead Minnow 96 Hour Static Renewal Bioassay (pH adjusted) LC50= 50.7; No Effect Level= 21.8 mg/L Mysid Shrimp 48 Hour Static Acute Bioassay (pH adjusted) LC50= 53; No Effect Level= 25 mg/L Rainbow Trout 96 Hour Static Renewal Bioassay LC50= 15.4; No Effect Level= 6.3 mg/L Sheepshead Minnow 96 Hour Static Acute Bioassay (pH adjusted) LC50= 132; No Effect Level= 100 mg/L BIODEGRADATION BOD-28 (mg/g): 15 BOD-5 (mg/g): 15 COD (mg/g): 300 TOC (mg/9): 100 13 DISPOSAL CONSIDERATIONS If this undiluted product is discarded as a waste, the US RCRA hazardous waste identification number is D002=Corrosive(pH). Please be advised; however, that state and local requirements for AA waste disposal may be more restrictive or otherwise different from federal regulations. Consult state and local regulations regarding the proper disposal of this material. 14 ' TRANSPORT INFORMATION DOT HAZARD: Not Applicable UN / NA NUMBER: Not applicable DOT EMERGENCY RESPONSE GUIDE #: Not applicable 15 REGULATORY INFORMATION TSCA: All components of this product are listed in the TSCA inventory. CERCLA AND/OR SARA REPORTABLE QUANTITY (RQ): No regulated constituent present at OSHA thresholds ,FOOD AND DRUG ADMINISTRATION: No FDA approval for paper or paperboard having food contact. USDA FEDERALLY INSPECTED MEAT AND POULTRY PLANTS: This product is composed of ingredients previously approved by USDA to meet G5 and G7 classification and may be used in water for cooking/cooling or in boiler or cooling systems with no food contact. SARA SECTION 312 HAZARD CLASS: Immediate(acute);Delayed(Chronic) SARA SECTION 302 CHEMICALS: No regulated constituent present at OSHA thresholds SARA SECTION 313 CHEMICALS: No regulated constituent present at OSHA thresholds CALIFORNIA REGULATORY INFORMATION CALIFORNIA SAFE DRINKING WATER AND TOXIC ENFORCEMENT ACT (PROPOSITION 65) CHEMICALS PRESENT: No regulated constituent present at OSHA thresholds MICHIGAN REGULATORY INFORMATION No regulated constituent present at OSHA thresholds 16 OTHER INFORMATION NFPA/HMIS Health 2 Fire 1 Reactivity 0 Special ALK (1) Protective Equipment B CODE TRANSLATION Moderate Hazard Slight Hazard Minimal Hazard pH above 12.0 Goggles,Gloves (1) refer to section 8 of MSDS for additional protective equipment recommendations. CHANGE LOG EFFECTIVE SOC PRIORITY PROJECT: No To: Permits and Engineering Unit Water Quality Section Attention: Aisha Lau Date: November 5, 2001 NPDES STAFF REPORT AND RECOMMENDATIONS County: Cabarrus NPDES Permit No.: NCG500604 MRO No.: 01-111 PART I - GENERAL INFORMATION 1. Facility and address: BOC Gases - Midland Facility % BOC Group, Inc. 100 Mountain Avenue Murray Hill, NJ 07974 2. Date of investigation: October 16, 2001 3. Report prepared by: Michael L. Parker, Environmental Engineer II 4. Person contacted and telephone number: Jim Merriam, (908) 771-1270, Corporate Oflice; Mike Ferguson, 704-888-1812 (Project Manager). 5. Directions to site: From the ict. of Hwy. 601 and Fieldstone Trace (SR 3510) - 1.0 mile south of the Town of Midland in southern CabarrLls County, travel west on Fieldstone Trace � 0.4 miles. The BOC Gases site will be on the left (west) side of Fieldstone Trace. 6. Discharge point(s), List for all discharge points: - Latitude: 350 13' 10" Longitude: 800 31' 10" :t Attach a USGS Map Extract and indicate treatment plant site and discharge point on map. USGS Quad No.: G 16 NE 7. Site size and expansion area consistent with application: Yes. There is sufficient area Ibr the construction of WWT facilities, if needed. 8. Topography (relationship to flood plain included): The site is relatively flat with slopes not exceeding 2%. 9. Location of nearest dwelling: Over 1000 feet from the site. Page Two Page Two 10. Receiving stream or affected surface waters: Unnamed tributary to Muddy Creek a. Classification: C b. River Basin and Subbasin No.: Yadkin 030712 C. Describe receiving stream features and pertinent downstream uses: The channel where the discharge will enter was dry during the site investigation. The discharge will enter a small (less than 1/4 acre) man-made pond prior to being discharged into the receiving stream. Downstream uses are primarily agricultural in nature, however, it is anticipated that the adjacent area will eventually be developed into an industrial park. .PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. 3 a. Volume of wastewater: Intermittent (Design capacity) b. What is the current permitted capacity: N/A (No current permit) C. Actual treatment capacity of current facility (current design capacity): Intermittent discharge. d. Date(s) and construction activities allowed by previous ATCs issued in the previous two years: N/A (new permit) Description of existing or substantially constructed WWT facilities: There are no existing WWT facilities (new facility). f. Description of proposed WWT facilities: With the exception of a stormwater pond, which the discharge will eventually enter, there are no proposed WWT facilities. g. Possible toxic impacts to surface waters: Biocidal additives are proposed for this discharge. Approval of these additives by the aquatic toxicity unit will be necessary prior to permit issuance. h. Pretreatment Program (POTWs only): Not Needed. Residual handling and utilization/disposal scheme: Residuals generation is not expected. Treatment plant classification: This facility will not meet the minimum criteria for a Class I rating. 4. SIC Code(s): 2813 Wastewater Code(s): 14 MTU Code(s): 00000 Page Three PART III - OTHER PERTINENT INFORMATION Is this facility being constructed with Construction Grant Funds or are any.public monies involved (municipals only)? No public monies will be used in the construction of this facility. 2. Special monitoring or limitations (including toxicity) requests: None at this time. 3. Important SOC/JOC or Compliance Schedule dates: N/A 4. Alternative analysis evaluation a. Spray Irrigation: Insufficient area. b. Connect to regional sewer system: All domestic wastewater and truck wash water generated at this facility will be treated at the WSACC's Muddy Creek WWTP; however, the POTW does not permit cooling water and condensate into it's collection system. C. Subsurface: Insufficient area. PART IV - EVALUATION AND RECOMMENDATIONS The applicant has requested approval to discharge non -contact cooling water and condensate from the manufacturing of industrial gases at a site near Midland, NC. Domestic wastewater and truck wash water, which will also be generated at this facility, will be sent to the WSACC's Muddy Creek WWTP. Biocidal additives will be used in the cooling water with approval from the Aquatic Toxicity Unit necessary prior to permit issuance. The discharge will enter a small, earthen pond prior to discharging to the receiving stream. This pond will also collect SW from other areas of the company's property. Pending final technical review and approval by the NPDES Unit, it is recommended that an NPDES General Permit be issued as requested. Signature of Report Preparer Date Water Quality Rte,ional Supervisor Date h:\dsf\dsr0l\B0Cgases.dsr Directions to Midland, NC 28107-9534 Page 1 of 2 Directions to Midland, NC 28107-9534 Summary and Notes START %) Nc Department of Natural Resources (704) 512-0459 919 N Main St, Mooresville, NC 28115- 2355 FINISH P 3537 Fieldstone Trce, Midland, NC 28107-9534 Total Distance: 42.4 miles, Total Time: 56 mins (approx.) -'qy-.PAI4001 LOCAL Map -- Add your notes here... P 919 N MAIN ST, MOORESVILLE, NC 28115-2355 1. Start at 919 N MAIN ST[NC-152], MOORESVILLE going go 0.2 mi toward STEWART AVE 2. Turn on CULP ST go 0.3 mi . 3. Turn on E IREDELL AVE[NC-3] go 0.6 mi 4. Continue to follow NC-3 go 8.8 mi 5. Turn Q on WINDY RD go 1.5 mi 6. Continue on ODELL SCHOOL RD go 3.9 mi 7. Turn 0 on AKINS DR go 0.4 mi 8• Turn on POPLAR TENT RD go 0.7 mi 9. Turn onto 1-85 SOUTH toward CHARLOTTE go 3.8 mi 10. Take exit #48 onto 1-485 SOUTH toward ROCK HILL go 10.8 mi 11. Take exit #41/NC-24/NC-27 toward ALBERMARLE RD go 0.4 mi 12. Turn 0on ALBEMARLE RD[NC-24] go 3.2 mi 13. Continue to follow NC-24 EAST go 4.5 mi 14. Turn! on BETHEL SCHOOL RD go 1.6 mi 15. Turn on US-601 go 1.3 mi 16. Turn on FIELD STONE TRCE go 0.2 mi IT Arrive at 3537 FIELDSTONE TRCE, MIDLAND, on the P 3537 FIELDSTONE TRCE, MIDLAND, NC 28107-9534 Distance: 42.4miles, Time: 56 mins J7� 17� http://xmll.maps.yahoo.com/pmt.php?v3=0&&mvt=m&q2=3537 Fieldstone trace, Midland... 5/3/2007 a Y/ 0 7;> -?j 0.59Y ,lco jj ry gwl rl e�� NCDENR North Carolina Department of Environment.and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director November 15, 2006 Jim Merriam BOC Group, Inc. .3537 Fieldstone Trace Midland, NC 28107 Subject: NPDES Permit NCG500000 renewal Certificate of Coverage (CoC) NCG500604 BOC Gases Midland Cabarrus County Dear Permittee: The facility listed above is covered under NPDES General Permit NCG500000. NCG500000 expires on July 3.1, 2007. Federal (40 CFR 122.41).and North; Carolina (15A NCAC 2H.0105(e)) regulations require that permit renewal applications must be filed at least 180 days prior to expiration of the current permit: If you have already mailed a renewal request, you may disregard this notice. To satisfy this requirement, the Division must receive a renewal request postmarked no later than February 1, 2007. Failure to. request renewal by this date may result in a civil penalty assessment. Larger penalties may be assessed depending upon the delinquency of the request. This renewal notice is being sent well in advance of the due, date so that you,have adequate time to prepare your application. If any discharge previously covered under NCG500000-will occur after July 31, 2007, the CoC must be renewed. Discharge of wastewater without a valid permit would violate North Carolina General Statute 143-215.1; unpermitted discharges of wastewater may be assessed civil penalties of up to $25,000 per day. If all discharge has ceased at your facility and you wish to rescind this CoC [or if you have other questions], contact meat the telephone number or e-mail address listed below. Sincerely,. Charles H. Weaver, Jr. 1JOV 1 '6 200e NPDES Unit li' cc: Central Files NPDES File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 512 North Salisbury Street, Raleigh, North Carolina 27604 Phone: 919 733-5083, extension 511 / FAX 919 733-0719 / charles.weaver@ ncmai1.net One NofthCarolina Vaturallry An Equal Opportunity/Affirmative Action Employer - 50% Recycled)10% Post Consumer Paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality .?W,A DVIRONME,vT , V, a6 . � ntlES William G. Ross Jr., Secretary NORTH CAROLINA ;.13101'IAL OI:RCE Gregory J. Thorpe, Ph.D., Acting Director j. ENVIRONMENT AND NATURAL RSY32EE5: %' t Michael F Easley Governor "-' Mr. Jim Merriam BOC Gases, BOC Group Inc. f 100 Mountain Ave. Murray Hill, NJ 07974 i y6 C: a September 20, 2901 �11�` 1�-/ VA 107 f�g� ldl2 S EP 2 4 2001 QUALITYSECTIOM Subject: NPDES General Permit Application Application Number NCG500604 BOC Gases — Midland Acknowledgement Cooling Water and Condensate Cabarrus County The Division of Water Quality's Stormwater and General Permits Unit hereby acknowledges receipt of your Notice of Intent (Application Form) for coverage under NPDES Permit Number NC500000 on September 19, 2001. This NOI has been assigned the application number shown above. Please be aware that the Division's regional office, copied below, must provide recommendations from the Regional Supervisor prior to final action by the Division. I am, by copy of this letter, requesting that our Regional Office Supervisor prepare a staff report and recommendations regarding this discharge. You should be aware that the review process generally takes 90 days from the date your complete submittal is received. This 90-day process may be extended if additional information is required. If you have any questions, please contact me at (919) 733-5083, extension 578. Sincerely /-A�l Aisha H. Lau Environmental Engineer cc: moo'' re ui�l6le�ReglIon! -,-w ffi"P — Stormwater and General Permits file 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper ,�' • Division of Water Quality / Water Quality Section NNR National Pollutant Discharge Elimination System NORr CAROUNA DV%ffMENT of ENVIRONMENT AND NATURAL RESOURCES NCG500000 -..NOTICE OE INTENT , . National Pollutant Discharge Elimination System application for coverage under General Permit NCG500000: Non -contact cooling water, boiler blowdown, cooling tower blowdown, condensate, and similar point source discharges (Please print or type) 1) Mailing address of owner/operator: Company Name BOC Gases- c/o Jim Merriam Owner Name BOC Group Inc. Street Address 100 Mountain Avenue City Murray Hill State NJ ZIP Code 07974 Telephone No. 908 771-1270 Fax: 908- 771-1203 * Address to which all permit correspondence will be mailed 2) Location of facility producing discharge: Facility Name BOC Gases- Midland, North Carolina Facility Contact —Jim Merriam, Manager Environmental Affairs Street Address 3537 Fieldstone Trace SAZ= 3510 City Midland State NC ZIP Code 28107 County (:aharrn Telephone No. 908 771-1770 Fax: g0ss- 771-1203 3) Physical location information: Please provide a narrative description of how to get to the facility (use street names, state road numbers, and distance and direction from a roadway intersection). 58eeAttachment 1 (A copy of a county map or USGS quad sheet with facility clearly located on the map is required to be submitted with this application) 4) , This NPDES permit application applies to which of the following: New or Proposed ❑ Modification Please describe the modification: ❑ Renewal Please specify existing permit number and original issue date: 5) Does this facility have any other NPDES permits? IM No ❑ Yes If yes, list the permit numbers for all current NPDES permits for this Stormwater Permit A v y L Duly na fnr .o-. 6) What is the nature of the business applying for this permit? Industrial Page 1 of 4 SWU-212-062199 13) NCG500000 N.O.I. 7) Description of Discharge: a) Is the discharge directly to the receiving water? ❑ Yes IM No If no, submit a site map with the pathway to the potential receiving waters clearly marked. This includes tracing the pathway of the storm sewer to the discharge point, if the storm sewer is the only viable means of discharge. See Attachment 2 b) Number of discharge points (ditches, pipes, channels, etc. that convey wastewater from the property): One ditch that drains to Muddy Creek c) What type of wastewater is discharged? Indicate which discharge points, if more than one. X1 Non -contact cooling water Discharge point(s) #: ❑ Boiler Blowdown Discharge point(s) #: ❑ Cooling Tower Blowdown Discharge point(s) #: Condensate Discharge point(s) #: ❑ Other Discharge point(s) #: (Please describe "Other") d) Volume of discharge per each discharge point (in GPD): #1:.031 #2: #3: #4 e) Please describe the type of process (i.e., compressor, A/C unit, chiller, boiler, etc.) the wastewater is being discharged from, per each separate discharge point (if applicable, use separate sheet): See Attachment 3 8) Please check the type of chemical added to the wastewater for treatment , per each separate discharge point (if applicable, use separate sheet): UBiocideS Name: Spectrus OX1200 Manuf.: BetzDearborn UCorrosion inhibitors Name: Continuum AEC3154 Manuf.: BetzDearborn ❑ Chlorine Name: Manuf.: ❑ Algaecide Name: Manuf.: UOther Name:Spectrus DT1404 * Manuf.: BetzDearborn ❑ None NOTE: Spectrus DT1404 is a chemical that will be used if chlorine :..exceeds 9) If any box in item (8) above, other than none, was checked, a completed Biocide 101 Form and standard manufacturers' information on the additive is required to be submitted with the application for the MSDS Division's review. See Attachment 4 sheet in Attach.... 10) Is there any type of treatment being provided to the wastewater before discharge (i.e., retention ponds, settling ponds, etc.)? M Yes ❑ No If yes, please include design specifics (i.e., design volume, retention time, surface area, etc.) with submittal package. Existing treatment facilities should be described in detail. Design criteria and operational data (including calculations) should be provided to ensure that the facility can comply with the requirements of the General Permit. The treatment shall be sufficient to meet the limits set by the general permits. See Attachment 5 Note: Construction of any wastewater treatment facilities requires submission of three (3) sets of plans and specifications along with the application. Design of treatment facilities must comply with the requirements of 15A NCAC 2H .0138. If construction applies to this discharge, include the three sets of plans and specifications with this application. Page 2 of 4 SWU-212-062199 NCG500000 N.O.I. 11) Discharge Frequency: a) The discharge is: ❑ Continuous 41 Intermittent ❑ Seasonal- !) If the discharge is intermittent, describe when the discharge will occur: ii) If seasonal check the- month(s) the discharge occurs: ❑ Jan. ❑ Feb. ❑ Mar. ❑ Apr. ❑ May ❑ Jun. ❑ Jul. ❑ Aug. ❑ Sept. ❑ Oct. ❑ Nov. -❑ Dec. b) _How many -days _per -week -is -there .a discharge?._ 7 c) Please check the days discharge occurs: 11 Sat. M Sun. I Mon. U Tue. LK] Wed. 11 Thu. ® Fri. 12) Pollutants: Please list any known pollutants that are present in the discharge, per each separate discharge point (if applicable, use separate sheet): See Attachment 6 13) Receiving waters: a) What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility wastewater discharges end up in? If the site wastewater discharges to a separate storm sewer system (4S), name the operator of the 4S (e.g. City of Raleigh). 1Knddy cri�,E+k b) Stream Classification: C, Aquatic life, Secondary Recreation, Free 14) Alternatives to Direct Discharge: Address the feasibility of implementing each of the following non -discharge alternatives a) Connection to a Regional Sewer Collection System b) Subsurface disposal (including nitrification field, infiltration gallery, injection wells, etc.) c) Spray irrigation The alternatives to discharge analysis should include boring logs and/or other information indicating that a subsurface system is neither feasible nor practical as well as written confirmation indicating that connection to a POTW is not an option. It should also include a present value of costs analysis as outlined in the Division's "Guidance For the Evaluation of Wastewater Disposa/A/ternatives" 15) Additional Application Requirements: fee Attachment 7'` For new or proposed discharges, the following information must be included in triplicate with this application or it will be returned as incomplete. a) 7.5 minute series USGS topographic map (or a photocopied portion thereof) with discharge location clearly indicated. Attachment 2 b) Site map, if the discharge is not directly to a stream, the pathway to the receiving stream must be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point. ',;Attachment 2 c) If this application is being submitted by a consulting engineer (or engineering firm), include documentation from the applicant showing that the engineer (Or firm) submitting the application has been designated an authorized Representative of the applicant. d) Final plans for the treatment system (if applicable). The plans must be signed and sealed by a North Carolina registered Professional Engineer and stamped -"Final Design -Not released for construction". Attachment 2 Page 3 of 4 SWU-212-062199 NCG500000 N.O.I. e) Final specifications for all major treatment components (if applicable). The specifications must be signed and sealed by a North Carolina registered Professional Engineer and shall include a narrative description of the treatment system to be constructed. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed _Name of Person Signing: _ James N. Merriam Title: Manager Environmental Affairs of Applicant) North Carolina General Statute 143-215.6 b (1) provides that: 09/o7/zoo/ (Date Signed) Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan or other document filed or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.) Notice of Intent must be accompanied by a check or money order for $80.00 made payable to: NCDENR Mail three (3) copies of the entire package to: Stormwater and General Permits Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Final Checklist This application will be returned as incomplete unless all of the following items have been included: Check for $80 made payable to NCDENR IN 3 copies of county map or USGS quad sheet with location of facility clearly marked on map IR 3 copies of this completed application and all supporting documents ® 3 sets of plans and specifications signed and sealed by a North Carolina P.E. ® Thorough responses to items 1-7 on this application Idi Alternatives analysis including present value of costs for all alternatives Note The submission of this document does not guarantee the issuance of an NPDES permit Page 4 of 4 SWU-212-062199 ATTACHMENT 1 DIRECTIONS TO SITE Detailed Drivinq Directions to BOC Gases, Midland, North Carolina Take 1-277 to 1-74 West to Route 24 East for approximately 25 miles to Route 610 South over railroad tracks and past Whitely Road. The BOC facility is on the rig ht. ATTACHMENT 2 SITE MAP Midland. NC Mag 13.00 Mon Jun 30 16:13 1997 Secondary SR, Road, Hwy Ramp- Locale Scale 1:62,500 (at center) State Route Public Airport 1 Miles o Primary State Route County Boundary OUS Highway Population Center 2 KM -------- Utility Lake, Ocean, Large River Railroad Contour . S Town, Small City River, Canal Airfield Intermittent River Nll:;v (d O ��` y \ _; � "�5 -� � ��� \ � .�/ Ord• y.\ o �:� � _ - . - 009 to sill JA J —�• di.t}S� _ L S , JA r:.�: $�: ,i .�:+ ��� ,, � �}.���a , T , � �• � ; Chi; � - �-,: � - . � - , y . , �,t. �'�'�;�'�tix {�. ',�'� I ; 'r� � _ --/-�- " -.--ice -�\� � °��5 •� N.C. HWY 27 jtTERD.: Midlond ISOVHTLEY t5 lD 1RALVICINITY MAP N.T.s _ .- • • •" "•• ••• •••• 7T — I 711P OF ONUO � / / / 1 ('J�, AMMN A MAi°G'i MdONNY( tuvaDMNt W622A" POAER PSI I .i IAir N,aom, L-- r br ro 1 I I I LA DI 1 i I I• i e n II II� 1 II .� I;•I�1 I y 11 Il go-on in � � I' T II I� 1�0 II I i I I 1 y AA,. D1109 -- I�Nv tos.w ESERM ITS CPMOMI LAY COARIG T We VTM ImWiCM RItMS IN TKtE KANS AND DESIGNS. nKT ARE IOT To K COPIED IN ANY FORK R NUM WKATS0CVM MM ARE THEY M K ASSIGNED M ANY N PEwitC101 him COMM POINCMING L SNVEYIIG, JIM FR=ENCE DYGR SCALED DINt141o1IS ON TIE .0, AND C0NC0O ENGINEERING L SIA"ETIN, INC. UST K Wrtrlm IN WRITING or ANY WVRIATTR F101 M 1111011041014. COD1TI26 AND NEW. NCSDR,NIRAeTR NCACC. AND CAMNA WIrtT STANDARD AND CLIrICAT126 WHEN PUInuTI1NMC t IN RbILICT, TIE STRICTER LPECIr1aTIM SIVAl K 434 IT= SIT THE 1pPRIDR To KGINNtIo l9STRume . MIE LOGLTIR ONLY, ANY SNNpWN TE E TO EXISTING UTILITIES (SHOSIRNO NOT SHGHN T THIS KAlo SMALL K W ROr CV1111S111LITT THE CCKTIACTM CDNYRAVUR SIWKRM LL IrT LOCATION %=PL l0 I SUE PRM LOCATION W THE UTILITICL TIC CRiRACTR SHALL CIPRACT INC OK CAL AT I-RGD4S2-RN1. AT LUST AL MISS PRIOR To C041RICTI0N IOKIAMR1O2 Dow-L K ARCS, YARNING LIWL AND YARNING SIDS TO O41RE YK SAFETY W ilE PIRL.IC AT ALL TINES T2M. ETC. WERE TAROT IRON SURKTS PRVARED 1Y CTINCORD ENGINEERING L SUtMIW. INS JW U17-07-11. 'IRE WETM MIT NAMMUt OR TCXIC NATRIALS K PRESENT R CONTAINED IN, IR6R, OR ON M VJL=l PRtIERTT OR ITS WATERS, R V MIT I447ARDw R TORtC, INTFIRIALS INK COTANNNTED W ATIOCYOL M SUMWACC DAMIMT1oN W ANT "M WAS KEN INK n TN DGINM NO AtGRD11GLY. MO DINt2N IS M4== SIR IWVM ON ALL SIGH I NATTERS. rIRTH M M CKN1ON It AK OR RGIL EATISPS, EITHM I'LKSIR1AL, STAIL LOCH. RELATO TOM INTRNNTI01 SHOW CMINNS AHG M ENGINEER S IN To WAY LIANX rOR ANY VICLATIR 2' SNLW OAIMINDSTAL LAYS E AND COPLITE RISP24111ILITY rR JOB SITE C04I710C NRUG M CORK W C24TRUCT121 W THIS Pma., INCLUDING TM " Dr ALL POROUS AND PROMITY, TINT THIS /LRRRDIDIT MALL IRS, AND THAT M C24RACTR DNALL rl7OO, lommi Y AD 1� M CITY, M GAINER'S REPRItCMAT[K AID M ENGINEERS W AM IRR MR AND TILL UANLITT, REAL R ALLEGED IN '' Y[RACXCEP TAIO rM LIABILITY TO AARNITING E SCLE NECLI�CE R M CITT, iK OY/LCS RCPW[NIATIK R M DGIImL CLATION AND IS SUI,ECT M AN IMMEDIATE rIC TO RAN ALIAEN ENT FOWMICL WFIO.D CONDITIONS WARRANT Orr SITE GRADING, KwSSION MUST K OSTAIIES nND( THE MRCTED TY PRQROWER(L. IRIR TO CONSTUACTICK ANY SIGNIFICANT VMRutICNS SHAL K RQR7[D TO THE DGiNCER INNEDIATELT. WALL ARENAS DET WINED K M TO K oRSIWO YEAR ndDD ONRN PLAIN) At SIOYN r. S.LIL COIITY PAIE4 MO. .1NSC017D 1 D7ECTIK DATE MOKNUDR L 11H. ("DIN Dwmm LOW PER Tli SOIL St11VEY Q Puma mw", UNTH CAwLlW ISVM BY TIC ILS. DOMMNT W AMILLLTUE SOIL COSRVATION SERVICE, WqD= 1186. LAND w EI 0 DEfsEI srAnoN 1 ' VM7H C NOPY ,I SEE ARo(OECTIIRAL PUN FOR DETAILS OF TRUCK WASH DRANAGE k OL/MATER SEPARATOR (DETAIL 7A-2) ' TR Hyr W cH I I FIRE HYDRANT PROPOSED FIRE HYDRANT I c Y>rao to TT/ VLL w/ VALVE I lwo (SEEToj A-1) (SEE 0£TAL VAL roe^ OSED ..Nel PROPOSED E x e' x c• TEE x ) (YD_� �, 2 e' GATE VALVE M AGo mart rr ` No mAAo m,mu I I J. UFO �•o. oa AEM ID-16 AMR P-3-1 AMA Il NA SKID 0:) _ PROPOSED rlRE HYDRANT C ' (SEE DETAIL 7A-1) 0 o r= o Cox tpA= rn Ell � 1 I rn CT-rTsn N 0 4x4i4VTE'/4CATAVE Z 3/4' GATE VALVE 1 PROPOSED 4' "2.. SEE mr#SL 0-3) 1 _ IR_v OY RNA NIM .V. N (GlTI: IRRII 1 - - - - - - PROPOSED NVERT INNr W4AE4A - NrOPOSED N4Qir N G. 50 J _ _ W IMAMAGE EAMME Ni ----r--�„g---.----■ SEWER EASEMENT---�,—_. ' A(�0'.PRIVATE .. — .. — .. �OBEDlOIl�L,rA FY(ALL. WALLA' � I -55 175E PC 5 USE -­67 VACANT I LAND THE BOC GROUP, INC. t DB. 2476 13 5543-6825 0 LA12.620 ccS sL I� icY �J CLEAN-O!V (TARP) \� M'--o 1 rn / t�� 11 \���y�, � I SOS. TO MOUCH DUSTING ISM / � FI .I ExISTW PIPE TO 1W0 REUSED N PROPOSED DW E CUL / ,.- / . N(iDRAIIT I / u1E LoaDoo 127 L...i��of,,!!nto EKTEHIION ' 10 CULVERT 2 It 6• SATE YAL • atV. NLa e• If � ROBERT L WALLACE and WIN DONNA F. WALLACE DI 1758 PC 235 5543-S!-4536 LAND USE r VACANT PROPOSED O'Arjr d i TAPPIK SLEEVE I( VALVE c l wrlf 77 EF OF Ir RCP ( DRAIN) r / ! � WATER METER w. l PROPOSED D O-X4' art: Aoma r TAPPING SLEEVE 4 VALVE r l PEE TO BE REMOVED 6 I REUSED N*PROPSED DRIVE CULVERT f I APPRCONTE IDGIILCN OF OISSGN HNTORIL r CCWTRACM O m VO/Y To LDCAi o l ►RIM C�l ocrORE YOU DID I e �`O N c qNE CALLS CENTER GRAPHIC SCALE ITS THE LAW 1 ( :N Nrm) C 1 INoh . r0 lL D o� TRAILFR1£ m USgr, PARKING I��LgL >�oF ?r r11CNT K1LA% _ PROPOSED 2' R.P.Z. I SEE DETAIL (7-2)/41W� 2- 91 ® Too LF OF id -RCP r - (GRADE TO ORNH) .DSTONE TRACE (60) PUBLIC' R/W) kD .GIWNEERING & SURVEYING, INC. IINCMORS - SURVEKIRS - PINOM MK KC NARY WS NCA ISM A= r~Cr.w,A.R RN TILE PROPosED 5'xe'x2• — — — — — - TAPPNc sLEEVE a VALVE 7 Y.AR ' \APP"MAW LWAIM OF VMW NATMNL COWITACIM Ta VERITY LMATM PUCK W �o1` N01` 1i1, a z J 0 V ♦- 0.( Ogn v1 y LU1Zoo V Q J Earn ED Yr� e o LEGEND o R NO Im SET g a SET RON PDI 05 ROOM) / ODSIMp WN M (AS OLSCMW) . pm0 SCALE: � WM4= 0 rm PDa HORIZONTAL: 1 "-40' -0- ~1 POLE VERTICAL : NA B MtT --- GUY WI our E - DRAWN BY: BCM WAX — NAM CDUR LINE — -- DNI COMPUTATIONS BY: BCM - ----- NOM C0=UR OE MCI" D POM UKDAATLAW DESIGNED BY; CESI ----N-_-y--y---tif� Scm UE __X_ nEpm TK tNE PROJECT MANAGER: JMB RONDART AS SU C= — -- -- — ll"0 • m D® OR PUT FILE: 000917_002.DWG — — NICK or RAT - - - - a200a TOFFMONE USEARNT DATE: DECEMBER 04, 20 > PPE r r UNIINDFIIOHpRD WE DENGD JOB #000917.0( CHAIN " TERM MERGED YY(E ���� PROPOSED SS� rrrrrlr�P�f.r.MsrM�Rr�N�rt PROPOSED %'.l ofmvtsm DlTw �EI.u.E). n.n.I1.EN LAIISCFOTURBANeE SHEET 4 OF 7 ATTACHEMENT 3 EFFLUENT Effluent The Process Sewer will handle the following flows: • Condensate from process air cooling equipment 0-0.5 gpm • Cooling tower blow down 21.6 gpm average including a once a day filter backwash flow of 570 gpm for 12 minutes per day. • The expected concentrations of the cooling tower blow down are attached. B®t�ea�or� Midland Wat®rA4anagementGroup Midland, NC Customer # 74676 System: Tower 1 (74676-TW-001) Water Suimmaw NgME; Cornposlte BDQMIn BD®Max MIU Cycles., Cycles: Water ID No. 74876-001 - 74678-TW- 74676-TW- 00i@BDMInT 001@BDMax % of Make -Up 100 - - DATE: 10/5/00 SOURCE: Ground Other Other Cost/1000: $0.00 $0,00 $0.00 $0.00 PH: 7,40 - 8.66 8.66 Conductivity 160 160 1,300 1,440 Ca as CaCO3: 89.0 89.0 756.5 SOLO Mp as CaCO3: 23.0 23.0 105.6 207.0 Cu. 0.10 0.10 0.85 0.90 Fe: 0.00 0.00 0.00 0.00 Zn: 0.00 0.0 0.00 0.00 Me: 0 0.0 0 0 Me: 0.00 0.0 0.00 0.00 All 0.00 0.0 0.00 0.00 Mn: 0.00 0.0 0.00 0.00 Al k as CaCO3: 38.0 38 290.7 307.8 Cl'. 14.0 %0 119.0 128.0 804: 38.0 38.0 323.0 342.0 S102: 13.0 13.0 110.5 117.0 ReactlVe 8102. 13.0 13.0 110.5 117.0 TP as PO4: o.4 0.4 4.4 4.6 TIP as PO4: 0.0 0.0 1.0 1.0 Ortho as PO4: 0A 0.4 4.4 4.6 NO2: 0.0 0.0 0.0 0.0 NO3. 0.0 0.0 0.0 0.0 other Anions: 0.0 0.0 0.0 0.0 TOC: 0 0 0 0 SOD: 0 0 0 0 TSS: 0 0.0 0 0 FOG: 0 0.0 0 0 2 09-OS-200J B®t�D®anborn Midland WaterManagementGroup Midland, NC Customer # 74676 System: Tower 'I (74676-TW-001) Product PPM Per Year - --- -- ----------Contin❑am AE�31 s4- ---95-----8,433-- -�- - -- -- ----- - -- Spe� c OX1200 35 3.188 Operating Par met®rr overatlna Data Cycled Water Conditions Recirculation Rate (gpm); 12,000 minimum exlmum Volume (gal): 30,000 Cycles: 8.5 9.0 Design delta T (deg F); 15.0 pH: 8.6 8.7 Load (%); 100 Cond. (mmhos): 1,360 1,440 Operating Hours/day' 24.0 L51: 2.37 2.46 Operating Days/yr: 355, MagSilicate(% sat.); 53% 59%. Max Bulk Water Temp; 110°F CaMgSillcate (% sat.): 0% 0% Max Outlet Temp: 110°F Total Slllca; 110.5 117.0 A c1cl Fead Reactive Silica: 110.5 117A Acid Feed: - - Acid Type: Control pH: None Water Balance Make UP I Go. so Cycles 09.00 cycles 183.6 gpm 182.2 gpm 264,384 gpd 262,440 gpd 96.5 MMgpy 95.8 MMgpy $0/yr -- $01yr Retenflon Time ® 75% Depletion 1.4 days 1 Erapo tllon 162.0 gpm 233,280 gpd 86.1 MMgpy alowdow„ 88.50 cycles 21.6 gpm 31,104 gpd 11.4 MMgpy $0/yr 09,00 cycles 20.2 gpm 29,160 gpd 10.6 MMgpy $0/yr 09-05-2001 ATTACHMENT 4 BIOCIDE 101 FORM AND MSDS'S BIOCIDE/CHEMICAL TREATMENT WORKSHEET-FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicated. I. Facility Name___ BOC Gaffes — Mi dl nd _ — NPDES # NC Currently applying for NPDES _ _ Outfall #. County Cabarr_u,s_— — Receiving Stream Muddy Creek _ —7Q10 .07 (cfs) (All above information supplied by the Division of Water Quality) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water body? A.D.D. _ _ .032 _ (in M.G.D.) Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data entered above. IWC - (A.D.D.) X 100 - (03t X 100 (7Q10)(0.646) + (A.D.D) (.07)(0.646) + (.03� This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. II. What is the name of the whole product chemical treatment proposed for use in the discharge identified in Part I? Spectrus OX1200 Please list the active ingredients and percent composition: 1—Bromo-3Chloro-5,5 Dimethylhydantion _ % What feed or dosage rate (D.R.) is used in this application? The units must be converted to maximum grams of whole product used in a 24hr period. D.R.= 3,961.9—___ grams/24hr period Please note, fluid ounces (a volume) must be converted to grams (a mass). The formula for this conversion is: Grams of product = fluid oz. of product X 1 gal. water X 8.34 lbs. X specific gravity of product X 453.59g. 128 fl. oz. 1 gal. water 1 lb. BOC Gases Midland Facility Name: NPDES #: Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume= __0138_—_ million gallons What -is -the -pH -of the -hand ling -system -prior -to - biocide -add ition? -If-unknowni--enter What is the decay rate (D.K.) of the product? If unknown, assume no decay (D.K.=O) and proceed to asterisk. The degradation must be stated at pH level within 1/2 pH standard unit within handling system. Enter the half life (Half Life is the time required for the initial product to degrade to half of its original concentration). Please provide copies of the sources of this data. H.L. = __04 _ Days The decay rate is equal to H.L. X 0.69 = 17.25 =Decay Rate (D.K.) Calculate degradation factor (D.F.). This is the first order loss coefficient. A.D.D. •0( 311) 17.48 * D.F. _ (Volume) + (D.K.) - (.138 ) + ( 17.25 ) - — Calculate Steady State Discharge Concentration: (D.R.) _ 1 0.43 Dischg Conc. _ (D.F.)(Volume)(3785) (1 )(- )(3785) — mg/I Calculate concentration of biocide instream during low flow conditions. (Receiving Stream Concentration) (Dischg. Conc.) x (IWC%) ( .43 ) x ( 41.4) = 0.18 mg/I 100 100-------- Receiving Stream Concentration III. Calculate regulated limitation. List all LC50 and EC50 data available for the whole product according to the following columns. (Note that units should be in mg/1). Please provide copies of the sources of this data. Organism Rainbow Trout Fathead Minnow Daphnia Magna Sheepshead Minnow Test Duration 96 hr 96 hr_ 48 hr 96-hr LC50/EC50 (mo/I LC50 0.9_g/1 _LC5nt ,/ LC50= 0.k LC50= 20.8mgLL D. W. Q. Form 101 (612000) 2 Facility Name: BOC_Gases=Midland _ __—_NPDES M N Choose the lowest LC50/EC50 listed above: Enter the LC50/EC50: _QAZmglL___- If the half life (H.L.) is less than 4 days, perform the following calculation. Regulated Limitation = 0.05 x LC50 = _0.024 ----- mg/I -- ---- If the -half life--(H.L.) is greater than or equal to 4-days or unknown; -perform the following calculation.. -- Regulated Limitation = 0.01 x LC50 = —_ ------mg/I Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: Q Q24—__-__-_mg/liter From Part II enter the receiving stream concentration: --mg/liter *NOTE: *NOTE: Facility will test blowdown in detention pond prior to discharge in order to confirm IV. Analysis. that levels of chemicals are under limits. If necessary Spectrus DT1404 If the receiving stream cooaddedncra loon b gre terry-MMOM-A1e9 4314MOrt M, MTKis bRcMlr limits . unacceptable for use. Person in Responsible Charge James N_. Merriam Name (Print) — �� Signature Date Person Completing This Worksheet (If different from above) Tara K. Stroin Name (Plri/nt) Signature Date Please submit to: Division of Water Quality Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699-1621 Attn: Todd Christenson D.W.Q. Form 101 (612000) 3 ISSUE DATE: 01-JUN.-2001 MATERL4L SAFETY DATA. SHEET IDUS RATINGS BetzDearborn, Division of Hercules Incorporated (See Section 16 for --��3 omer ott oa -__.. _ .--....... _-- _.... _. _..._ ... _additionalinformation) Trevose, PA 19053 YMALTH: 2 -----E3tsiness-telephon". 15)-355-3300- - --- — - -- - FLAMMABIL1-T—' y 1 - EMERC,ENCY TELEPHONE (HEAL MACCIDENT) REACTIVITY: 1 (800) 877-1940 (USA) 1 PRODUCT IDENTMCATION PRODUCT NAME: SPECTRUS OX1200 PRODUCT APPLICKNON AREA: SOLID MICR08IAL CONTROL AGENT. 2 COMPOSMON / INFORMATION ON INGREDIENTS Information for specific product ingredients as required by the U,S. OSHA HAZARD COMMONICATION STANDARD is listed. Refer to additional sections of this MSDS for our assessment of the potential hazaxds of this formulation. HAZARDOUS INGREDIENTS: CAS# CHEMICAL NAME 1.6079--88-2 1-nROMO-3-CIiLORO-5, 5-DIMETHYLHYDANTOYN Oxidizer; irritant (eyes and skin) No component is considered to be a carcinogen by the National Toxicology Program, the International Agency for Research on Cancer, or the 000up'4tional Safety and Health Administration at 08HA thresholds for carcinogens. 3 IIAZARbS IDENTMCATION ttaww,t*,Fwasasatwww*f;aataatwwww*�aaaaatawww*ww*saattwww+exw�+a+aatawwwwwww*wwaaaa EMERGENCY OVERVIEW DANGER Moderately irritating. May be corrosive in contact with moist skin. Severe irritant to the eyes. Dusts cause irritation to the upper respiratory tract. http://msds.plaza.herc.com/betz%5Fmsdss/spectrusoxl200.htmi 9/5/01 11V,.V.AlV.I l�iNYL. - L,1 A--'V i1\V U \/.liia/VV 1 KbV +. Vt v DOT hazard: oxidizer Emergency Response Guide #140 Odor: Slight; Appearance: White, Granules Eire fighters should wear positive pressure self-contained breathing apparatus(full fa.oe-piece type). Proper fire -extinguishing media: Flood with water. Use of CO2 or foam may not be effective. ttwwlrvr�++itww�lriwt*www*i+ttww*w*++twtwwsFrr*+wtt,kwww#t,Ott*�rww��rftfttt*wwwwwie�ttttrtrr POTENTIAL HEALTH EFFECTS ACUTE SKIN EFFECTS: Primary route of exposure; Moderately irritating. May be corrosive in contact with moist skin. ACUTE EYE EFFECTS: severe irritant to the eyes. ACUTE RESPIRATORY EFFECTS: ousts cause irritation to the upper respiratory tract. INGESTION EFFECTS: May cause severe irritation or burning of the gastrointestinal tract. TADZET ORGANNS: No evidence of potential chronic effects. MEDICAL CONDITIONS AGGRAVATED: Not known. SYMPTOMS OF EXPOSURE; May cause redness or itching of skin. 4 FIRST AID MEASURES SKIN CONTACT Wash thoroughly with soap and water. Remove contaminated clothing. Thoroughly wash clothing before reuse. Get medical attention if irritation develops or persists. EYE CONTACT'; Remove contact lenses. Hold eyelids apart. Immediately flush eyes with plenty of low-pressure water for at least 15 minutes. Get immediate medical attention. INHALATION; Remove to fresh air. Zf breathing is difficult, give oxygen. If breathing has stopped, give artificial respiration. Get immediate medical attention. INGESTION: Do not feed anything by mouth to an unconscious or convulsive victim. Do not induce vomiting. Immediately contact physician. Dilute contents of stomach using 3-4 glasses milk or water. NOTES TO PHYSICIANS: No special instructions 5 FIRE FIGHTING MEASURES FIRE BIGHTING INSTRUCTIONS: Fire Fighters should wear positive pressure self-contained breathing apparatus (full face -piece type). http://msds.plaza.herc.corn/betz"/`SFmsdss/spectmsoxl200.hhnl 9/5/01 - -v-- --- EXTINGUISHING MEDIA: Flood with water. Use of CO2 or foam may not be effective. HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. FLASH POINT: > 20OF > 93C P-M(CC) MISCELLANEOUS: Oxidizer UN1479;Emergency Response Guide #140 --- 6--ACCIDEN-T-AL-"LEASE-MEASURES-__ - PROTECTION AM SPILL CONTAINMENT: Ventilate area. Use specified protective equipment. Contain and absorb on absorbent material. Place in waste disposal container. Product releases chlorine when wet, spill residue may be neutralized with 3% hydrogen peroxide solution. D19DOM INSTRUCTIONS: Water contaminated with this product may be sent to a sanitary sewer treatment facility,in accordance with any local agreement,a permitted waste treatment facility or discharged under a permit. Product as is Dispose of in approved pesticide facility or according to label instructions. 7 HANDLING & STORAGE HANDLING: Oxidizer. Avoid all contact with reducing agents, oils, greases, organics and acids. STORAGE: Keep containers closed when not in use. Keep dry. Do not store at high temperature or near oxidizables or combustibles. 8 EXPOSURE CONTROLS / PERSONAL PROTECTION EXPOSURE LIMITS CHEMiCAIA NAME 1-BROMO-3-CHLORO-5,5-DIMETHYLHYDANTOIN PEL (OSHA): NOT DETERMINED TLV (ACGIH): NOT DETERMINED ENGINEERING CONTROLS: Adequate ventilation to maintain air contaminants below exposure limits. PERSONAL PROTECTIVE EQUIPMENT: Use protective equipment in accordance with 29CFR 1910 Subpart I RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PROGRAM THAT MEETS OSHA'S 29 CFR 1910.134 AND ANSI ZB8.2 REQUIREMENTS MUST aE FOLLOWED WHENEVER WORKPLACE CONDITIONS WARRANT A RESPIRATOR'S USE. USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR -RESPIRATORS. If air --purifying respirator use is appropriate, use a respirator with acid gas cartridges and dust/mist prefilters. SKIN PROTECTION: gauntlet -type neoprene gloves, chemical resistant apron -- Wash off after each use. Replace as necessary. EYE PROTECTION: airtight chemical goggles http://msds.plaza.here.com/betz%5Fmsdss/spectru.soxl200.htm.1 9/5/01 9 PHY'SICAL & CHEMICAL PROPERTIES Density NO DATA Vapor Pressure (mmHG) Freeze Point (F) NA Vapor Density (air-1) Freeze Point (C) NA Viscosity(ops 70E,21C) NA Solubility (water) Odor Slight - -------•- AP-pearan�e--- ---- -- -- -- ---- -- ----- --White - -- Physical. State Granules Flash Point P-M(CC) > 200E > 93C PH 5 % Di.sp . (approx.) 4.7 Evaporation Rate (Ether-1) < 1.00 NA = not applicable ND = not determined 10 STABILITY & REACTIVITY < 1.0 < 1.00 0.2 STABILITY: Stable under normal storage conditions. HAZARDOUS POLYMF RIZATION: will not occur. INCOMPATIBILITIES: Slowly releases halogen gases when contaminated with moisture. May react with alkalies, acids, organics or reducing agents. DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. BETEDEAPf30RN INTERNAL PUMPOUT/CLEANOUT CATEGORIES: nBVF 11 TOXICOLOGICAL INFORMATION Oral LD50 RAT: 578 mg/kg NOTE -- 600 mg/kg per alt. source; dehalogenated byproduct rat oral LD50: >4,000 mg/kg Teratology RAT: NOTE - Dehalogenated byproduct study had terata (secondary) at maternal toxic doses Reproductive Toxicity RAT: 4,500 mg/kg/day NOTE -- Dehalogenated byproduct study had no adverse reproductive toxicity Dermal LD50 RABBIT: >2,000 mg/kg NOTE - Alternate source concurs Inhalation LC50 RAT: 1.88 mg/L/4hr NOTE - >3.2 mg/L/4hr at 100 ppm (no deaths) per alternate source Skin Irritation Score RABBIT: 6.1 NOTE - 6.98 per alternate source; reversible; dehalogenated byproduct score: 0.8 Eire Irritation Score RABBIT: 103 NOTE - 14 day-irreversible-max.at day 3; dehalogenated byproduct score: 12.8-reversible 90 Day Feed Study RAT: NOTE - Dehalogenated byproduct 90-day oral LD50: >2,000 mg/kg/day Skin Sensitization G.PIG: POSITIVE NOTE - Buehler Vest; Dehalogenated byproduct was negative in Buehler Test Ames Assay BACTERIA: NEGATIVE http://msds.plaza.here.com/betz°/`5Fmsdso/spectrusoxl2OO.html 915/01 NOTE -+/-- metabolic activation; Dehalogenated byproduct: negative Non -Ames Mutagenicity YEAST: NEGATIVE NOTE - ❑ehalogenated byproduct negative for: Mouse Lymphoma, SCE, Cell Transformation 12 ECOLOGICAL INFORMATION --- --Rainbow-Trout-96-Hour-Static--Acute---Bi-oassay - -- LC50= .9 mg/L No Effect Level= .52 mg/L Fathead Minnow 96 Hour Static Acute Bioassay LC5D= 2.34 mg/L No Effect Level.= 1.8 mg/L Daphnia magna 48 Hour Static Acute Bioassay LC50= .47 mg/L No Effect Level= .31 mg/L Sheepshead Minnow 96 Hour Static Acute Bioassay LC50= 20.8 mg/L No Effect Level- 11.6 mg/L PIODPWRADATION COD (m9f/gm): 938 TOC (mg/gm): 255 BOD-5 (mg/gm); 6 BOD-28 (mg/gm): 11. 13 DISPOSAL. CONSIDERATIONS If this undiluted product is discarded as a waste, the US RCRA hazardous waste identification number is D001=Ignitable. Please be advised; however, that state and local requirements for waste disposal may be more restrictive or otherwise different from Federal regulations. Consult state and local regulations regarding the proper disposal of this material. 14 'TRANSPORT INFORMATION DOT HAZARD: Oxidizer UN /'NA NUMBER: UN1479 DOT EMERGENCY RESPONSE GUIDE: 140 15 REGULATORY INFORMATION TSCA: This is an EPA registered biocide and is exempt from TSCA inventory requirements. CERCLA AND/OR SARA REPORTABLE QUANTITY (XQ) http://msds.plaza.herc.com/betz%5Fmsdss/spectrasoxl200.htmt 9/5101 No regulated constituent present at OSHA, thresholds FIFRA REGISTRATSON NUMBER: 3876- 150 POTABLE WATER APPROVAL: NSF Certified. Maxim= use fox disinfection and oxidation 3.Omg/L. Maximum use for evap. and desal. 15 mg/L FOOD AND DRUG ADMINISTRATION: 21 CFR 176.300 (slimiaides•for wet and use) When used in this specified application, all ingredients _.-----...----------__._.__....._...-----..._cp..ri-fig-tires-pzocluct are �uti�oxed-icy Pf� for -the - manufacture of paper and paperboard that may contact aqueous USDA PEDV.RALLY INSPECTED MEAT AND POULTRY PLANTS: SEC.G5,G7 SARA, SECTION 312 HAZARP CLASS: Immediate(acute);Pire;Reactive SARA SECTION'302 CHEMICALS: No regulated constituent present at OSHA thresholds SARA SECTION 313 CHEMICALS: No regulated constituent: present at OSHA thresholds CALIFORNIA REGULATORY INFORMATION CALIFORNYA SAFE DRINKING WATER AND TOXIC ENFORCEMENT ACT (PROPOSITION 65) CHEMICALS PRESENT: No regulated constituent present at OSHA thresholds mTcHiaw REGULATORY INFORMATION No regulated constituent present at OSHA thresholds 16 OTHER INFORMATION NFPA/HMI8 Health 2 Fire 1 Reactivity 1 Special OXY (1) Protective Equipment C CODE TRANSLATION Moderate Hazard Slight Hazard Slight 4azard DOT or NVPA Oxidizer Goggles,Gloves,Apron (1) refer to section 8 of MSDS for additional protective equipment recommendations. CHANGE LOG EFFECTIVE DATE MSDS status: 24-SEP-1997 03-OCT-1997 02-DEC-1997 23-DEC--1997 15-JAN-1998 01-JUL-1998 14--SEP-1999 11-MAY-2000 22-SEP-2000 22-MAR-2001 01-JUN-2001 REVISIONS TO SECTION: SUF4RCEDES ** NEW ** 8 24-SEP-1997 15 03-OCT-1997 15 02-DEC-1997 is 23--DEC-1997 15 15-JAN-1998 ;EDIT:9 01-JUL-1998 4;EDIT:9 14-SEP-1999 8 11-MAY-2 0 0 0 15 22-SEP-2000 15 22-MAR-2001 http://msds.plaza.herc.com/betz%SFmsdss/spectmsoxl200.hW 9/5/01 ISSUE DATE: 29-APR 1999 MATERIAY, SAFETY DATA SMET r�nvlts RAInvGs etzUearjMnU-r ivieion_of Hercules Incorporated _ (See Section 16 for 4636 Somerton Road aadditto — - ---Trevese�pA-1-9053 --------- - ---- -- I3EALTIL 1 Business telephone: (215) 355-3300 FLAMMABILITY: 1 EMERGENCY TELEPHONE (HEALTH/ACCEDENT) REAC"IT%gTX: 0 (800) 977-1940 (USA) 1 PRODUCT IDENTIFICATION PRODUCT NAME: CONTYNWM AEC3154 PRODUCT APPLICATION AREA: WATER BASED CORROSION YN .wIT'OR/DEPOSIT CONTROL AGENT. 2 COWOSIIION / INFORMATION ON INGREDIENTS Information for specific product ingredients as required by the U.S. OSHA EIAZARD COMMUNICATION STANDARD is fisted. Refer to additional sections of this MSDS for our assessment of the potential hazards of this formulation. HAEAmous INGREDIENTs: CAS# CHEMICAL NAME 1310-73-2 SODIUM HYDROXIDE (CAUSTIC SODA) Corrosive; toxic (by ingestion) 202420-04-0 CHLOROTOLYLTRIA20LE SODIUM SALT Potential irritant No component is considered to be a carcinogen by the National Toxicology Program, the International Agency for Research on Cancer, or the Occupational, safety and Health Administration at OSHA thresholds For carcinogens. 3 HAZARDS IDENTIFICATION XMEI;GENCY OVERVIEW CAUTION http://msds.plaza.here.corn/betz°/a5Fm.sdss/continuum.aec3l54.html 9/5/01 Hercules MSDS - C ONTiNUUM A-r-k-11>% - -�- May cause slight irritation to the skin. May cause moderate irritation to the eyes. Mists/aerosols may cause irritation to upper respiratory tract, DOT hazard is not applicable Emergency Response Guide is not applicable odor: slight; Appearance: Amber To Brown, Liquid Eire fighters should wear positive pressure self-contained breathing - -----------------apparat.us-(.£ull-£a.-c_eL-.piece__typp) __proper fire -extinguishing --media _-- -- -- - - _ _ dry chemical,_ carbon dioxide, foam or water tt*lr�k#tws*r►ttw*iriast,►#taw##,F���#*##twt,t�r+t,rvr�r�r�t�ri POTENTIAL HEALTH EFFECTS ACUTE SKIN EFFECTS: Primary route of. exposure; May cause slight irritationto the skin. ACUTE EYE EVFECTs: May cause moderate irritation to the eyes. ACUTE RESPIRATORY EFFECTS: Mists/aarosols may cause irritation to upper respiratory tract. INGESTION EFFECTS: May cause slight gastrointestinal irritation. TARGET ORGANS: No evidence of potential chronic effects. MEDICAL CONDITTONS AGGRAVATED: Not known. SMVTOMS OF EXPOSURE: May cause redness or itching of skin. 4 FIRST AID MEASURES SKIN CONTACT: Remove contaminated clothing. Wash exposed area with a. large quantity of soap solution or water for 15 minutes, EYE CONTACT: Immediately flush eyes with water for 15 minutes. immediately contact a physician for additional treatment. INHALATION: Remove victim from contaminated area to fresh air. Apply appropriate first aid treatment as necessary. INGESTION: Do not feed anything by mouth to an unconscious or convulsive victim. Do not induce vomiting. Immediately contact physician. Dilute contents of stomach using 3-4 glasses milk or water. NOWSS TO FFfrSTC2AN8: No specific instruction 5 FIRE FIGHTING MEASURES FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive pressure self-contained breathing apparatus (full faae-piece type). EXTINGUTSHING MEDIA: dry chemical, carbon dioxide, foam or water http://msds,plaza.herc.com/betz%5F'msdss/continuumaec3l, 54.html 9/5/01 HAZARDOUS DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. FLASH POINT: > 20OF > 93C P-M(CC) 6 ACCIDENTAL RELEASE MEASURES PROTECTION AND SPILL CONTAINMZNT: ------- contain_ and ----- --Wen-r-ea se ---spec i ied-pratec.t.iv�...��za.pmenL-._._ _:._-... absorb on absorbent material. Place in waste disposal container. ---.-----Flush-area-with-water - Wet area may-bq s_li_ppery. spread sand/grit. DISPOSAL IKATRUCTION6: Water contaminated with this product may be sent to a sanitary sewer treatment facility, in accordance with any local agreement,a permitted waste treatment facility or discharged, under a permit. Product as is -- incinerate or land dispose in an approved landfill. 7 HANDLING & STORAGE HANDLING: Alkaline. Do not mix with acidic material; STORAGE: Keep containers closed when not in use. Do not freeze. It frozen, thaw and mix completely prior to use. 8 EXPOSURE CONTROLS / PERSONAL PROTECTION EXPOSURE LIMITS CMUaCAL NAME SODIUM HYDROXIDE (CAUSTIC SODA) PEL (OSHA): 2 MG/M3 TLV (ACGIH): 2 MG/M3(CEILING) CHLOROTOLYLTRIAZOLE SODIUM SALT PEL (OSHA): NOT DETERMINED TLV (ACGIH): NOT DETERMINED ENGINEERING CONTROLS: <- adequate ventilation PFJ 90NAL PROTECTIVE EQUIPMENT: Use protective equipment in accordance with 29CFR 1910 Subpart I RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PROGRAM THAT MEETS OSIiA'S 29 CFR 1910.134 AND ANSI Zee.2 REQUIREMENTS MUST BE FOLLOWED WHENEVER WORKPLACE CONDITIONS WARRANT A RESPIRATOR'S USE. USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR -RESPIRATORS. if air -purifying respirator use is appropriate, use a respirator wi.th dust;/mist filtorg- SKIV PROTECTION: neoprene gloves Wash off after each use. Replace as necessary. EYE PROTECTION: Splash proof chemical goggles 9 PHYSICAL:., & CHEMICAL PROPERTIES Specific Cray.(70F,21C) 1.254 Vapor Pressure (mmHG) - 18.0 http:/Imsds.pine-here.com/betz°/`5Fmsdss/continuumaec3l54.html 9/5/01 Freeze Point (F) 14 Vapor Density (air=l) < 1.00 Freeze Point (C) -10 Viscosity(cps 70F,21C) 34 % Solubility (water) 100.0 Odor Slight Appearance Amber To Brown Physical State Liquid Flash Point P-M(CC) > 200r > 93C pH As Is (approx.) 13.2 NA_--not applicable _ ND - not determined 10 STABELITY & REACTIVITY STABILITY: Stable under normal storage conditions. HAZARDOUS PO1,YMERIZATION: Will not occur. INCOMPATIBILITIES: May react with strong oxidizers. DECQMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. BETZDEARBORN 1NTEMQkL PUMPOUT/CLEANOUT CATEGORIES: rr$n 11. TOXICOLOGICAL INFORMATION Oral LD50 RAT: >2,000 mg/kg NOTE - Estimated value Dermal LD50 RABBIT: >2,000 mg/kg NOTE - Estimated value 12 ECOLOGICAL INFORMATION AQUATIC TOXICOLOGT Fathead Minnow 96 Hour Acute Toxicity Product toxicity determined from bioassays conducted on individual components. LC50: 340 mg/L No Effect Level: 130 mg/L Daphnia magna 48 Hour Acute Toxicity Product toxicity determined from bioassays conducted on individual components. LC50: 930 mg/L No Effect Laval: 590 mg/L BIODEGRADATION COD (mg/gra) : 247 Calculated TOC (mg/gm): 9B Calculated BOD-5 (mg/gm): 14 Calculated BOD-28 (mg/gm): 23 Calculated 13 DISPOSAL CONSIDERATIONS http://msds.plaza.herc.com/betz%5Fmsdss/continuumaec3l54.html 9/5/01 if this undiluted product is discarded as a waste, the US RCRA hazardous waste identification number is D002=Corrosive (pI,l) . Please be advised; however, that state and local requirements for waste disposal may be more restrictive or otherwise different from federal regulations. Consult state and local regulations regarding the proper disposal of this material. -14-TRA,NSPORT-IN:FORMATION' -- - --- _-- - - _-- DOT HAZARD: Not Applicable ON / NA NUMBER: Not applicable DOT EMZRGENCY RESPONSE GUIDE t: Not. applicable 15 REGULATORY INFORMATION T9CA: All components of this product are listed in the TSCA inventory. CERCLA AND/OR SARA RmPoRTABLE QUANTITY (RQ) 5,631 gallons due to SODIUM HYDROXIDE (CAUSTIC SODA)-; SARA SECTION 312 HAZARD CLASS: Immediate (acute) SARA SECTION 302 CHEMICALS: No regulated constituent present at OSHA thresholds sAiaA SECTION 313 CHEMICALS: No regulated constituent present: at OSHA thresholds CALIFORNIA REGULATORY INFORMATION CALIFORNIA SAFE DRINKING WATER AND TOXIC ENFORCEMENT ACT (PROPOSITION 65) CHEMICALS PRESENT: No regulated constituent present at OSHA thresholds MICHIaM REGULATORY INFORMATION No regulated constituent present at OSHA thresholds 16 OTHER INFORMATION NFPA/HMIs Health 1 Fire I Reactivity 0 Special ALK (1) Protective Equipment B COr)X TRA2 SLhTTON Slight Hazard Slight Hazard Minimal Hazard pH above 12.0 Goggles,Gloves (a.) refer to section 8 of MSDS for additional protective equipment recommendations. CHANGE y.OG EFFECTIVE DATE MSDS status: 11--NOV-1998 08-JAN-1999 11-JAN-1.999 REVISIONS TO SECTION: --------------------- 2,e,15 2,8,15 SUPERCEDES ** NEW ** 11-NOV-1998 08-JAN-1999 http://msds.plaza.herc.com/betz%5Fmsdss/coniinuuraaec3l54.html 9/5/01 Hercules MSDS - CONTIN U UM A b(.:j 1 J4 08-MAR-1999 ;ET)ST:9 29-APR-1999 12 http://msds.plaza.herc.com/betz"/oSFmsdss/coniinuumaec3 l 54.html 11-JAN-1.999 08-MAR-1999 9/5/01 Hercules MSDS - SPECTRUS DT1404 rage i of o 5i� MATERIAL SAFETY DATA SHEET BetzDearborn, Division of Hercules Incorporated 4636 Somerton Road ---Trevose, PA 19053 ---- usiness telephone: (215) 355=3300--- _ - --- EMERGENCY TELEPHONE (HEALTH/ACCIDENT) (800) 877-1940 (USA) I PRODUCT IDENTIFICATION PRODUCT NAME: SPECTRUS DT1404 PRODUCT APPLICATION AREA: CHEMICAL CLEANING COMPOUND. ISSUE DATE: 26-APR-2001 HMIS RATINGS (See Section 16 for additional information) ---=IEAL-T-H:----------- --- --- - - FLAMMABILITY: 0 REACTIVITY: 0 2 COMPOSITION / INFORMATION ON INGREDIENTS Information for specific product ingredients as required by the U.S. OSHA HAZARD COMMUNICATION STANDARD is listed. Refer to additional sections of this MSDS for our assessment of the potential hazards of this formulation. HAZARDOUS INGREDIENTS: CAS# CHEMICAL NAME 7631-90-5 SODIUM BISULFITE May be corrosive in aqueous solutions; irritant; sensitizer (skin and respiratory); may generate S02 No component is considered to be a carcinogen by the National Toxicology Program, the International Agency for Research on Cancer, or the Occupational Safety and Health Administration at OSHA thresholds for carcinogens. 3 HAZARDS IDENTIFICATION EMERGENCY OVERVIEW WARNING May cause moderate irritation to the skin. Skin sensitizer. Severe irritant to the eyes. Dusts or mists are irritating to mucous membranes. Repeated exposure may result in respiratory sensitization. file://C:\WINDOWS\TEMP\spectrusdtl404.html 09/07/2001 DOT hazard: Corrosive to steel Emergency Response Guide #154 Odor: Mild; Appearance: Colorless To Yellow, Liquid Fire fighters should wear positive pressure self-contained breathing apparatus(full face -piece type). Proper fire -extinguishing media: dry chemical, carbon dioxide, foam or water POTENTIAL HEALTH EFFECTS ACUTE SKIN EFFECTS: Primary route of exposure; May cause moderate irritation to the skin. Skin sensitizer. ACUTE EYE EFFECTS: Severe irritant to the eyes. ACUTE RESPIRATORY EFFECTS: Dusts or mists are irritating to mucous membranes. Repeated exposure may result in respiratory sensitization. INGESTION EFFECTS: May cause gastrointestinal irritation. Very large doses may cause diarrhea, depression, colic and death. May also cause severe allergic reactions in sensitive individuals. TARGET ORGANS: Prolonged or repeated exposures may cause primary irritant dermatitis, skin sensitization, and/or allergic respiratory reactions. MEDICAL CONDITIONS AGGRAVATED: Asthma. SYMPTOMS OF EXPOSURE: Inhalation may cause eye, nose, throat and lung irritation and possible respiratory sensitization or asthma. Skin contact may cause moderate irritation to severe burns and sensitization. 4 FIRST AID MEASURES SKIN CONTACT: Wash thoroughly with soap and water. Remove contaminated clothing. Thoroughly wash clothing before reuse. Get medical attention if irritation develops or persists. EYE CONTACT: Remove contact lenses. Hold eyelids apart. Immediately flush eyes with plenty of low-pressure water for at least 15 minutes. Get immediate medical attention. INHALATION: If nasal, throat or lung irritation develops - remove to fresh air and get medical attention. INGESTION: Do not feed anything by mouth to an unconscious or convulsive victim. Do not induce vomiting. Immediately contact physician. Dilute contents of stomach using 3-4 glasses milk or water. NOTES TO PHYSICIANS: No special instructions file://C:\WINDOWS\TEMP\spectrusdtl404.htm1 09/07/2001 5 FIRE FIGHTING MEASURES FIRE FIGHTING INSTRUCTIONS: Fire fighters should wear positive pressure self-contained breathing apparatus (full face -piece type). EXTINGUISHING MEDIA: dry chemical, carbon dioxide, foam or water HAZARDOUS DECOMPOSITION PRODUCTS: - Thermal decomposition (destructive fires) yields elemental oxides. -- FLASH—POIN ­ - - - - > 20OF > 93C P-M(CC) MISCELLANEOUS: Corrosive to steel UN2693;Emergency Response Guide #154 6 ACCIDENTAL RELEASE MEASURES PROTECTION AND SPILL CONTAINMENT: Ventilate area. Use specified protective equipment. Contain and absorb on absorbent material. Place in waste disposal container. Flush area with water. Wet area may be slippery. Spread sand/grit. DISPOSAL INSTRUCTIONS: Water contaminated with this product may be sent to a sanitary sewer treatment facility,in accordance with any local agreement,a permitted waste treatment facility or discharged under a permit. Product as is - Incinerate or land dispose in an approved landfill. 7 HANDLING & STORAGE HANDLING: Vent carefully before opening. Sulfur dioxide can be formed during the normal use and handling of this product. STORAGE: Keep containers closed when not in use. Do not freeze. If frozen, thaw and mix completely prior to use. 8 EXPOSURE CONTROLS / PERSONAL PROTECTION EXPOSURE LIMITS CHEMICAL NAME SODIUM BISULFITE PEL (OSHA): 5 MG/M3 TLV (ACGIH): 5 MG/M3 ENGINEERING CONTROLS: Adequate ventilation to maintain air contaminants below exposure limits. PERSONAL PROTECTIVE EQUIPMENT: Use protective equipment in accordance with 29CFR 1910 Subpart I RESPIRATORY PROTECTION: A RESPIRATORY PROTECTION PROGRAM THAT MEETS OSHA'S 29 CFR 1910.134 AND ANSI Z88.2 REQUIREMENTS MUST BE FOLLOWED WHENEVER WORKPLACE CONDITIONS WARRANT A RESPIRATOR'S USE. USE AIR PURIFYING RESPIRATORS WITHIN USE LIMITATIONS ASSOCIATED WITH THE EQUIPMENT OR ELSE USE SUPPLIED AIR -RESPIRATORS. If air -purifying respirator use is appropriate, use a respirator with acid gas cartridges and dust/mist prefilters. file://C:\WINDOWS\TEMP\spectrusdt1404.html 09/07/2001 SKIN PROTECTION: gauntlet -type neoprene gloves, chemical resistant apron -- Wash off after each use. Replace as necessary. EYE PROTECTION: splash proof chemical goggles, face shield 9 PHYSICAL & CHEMICAL PROPERTIES Specific Gray.(70F,21C) 1.360 Vapor Pressure (mmHG) 18.0 Freeze --Point- -(-F) -27-- — - -- --Vapor- Dens-ity (a r-=-1--)- Freeze Point (C) -3 Viscosity(cps 70F,21C) 20 % Solubility (water) 100.0 Odor Mild Appearance Colorless To Yellow Physical State Liquid Flash Point P-M(CC) > 20OF > 93C PH As Is (approx.) 3.8 Evaporation Rate (Ether=l) < 1.00 NA = not applicable ND = not determined 10 STABILITY & REACTIVITY STABILITY: Stable under normal storage conditions. HAZARDOUS POLYMERIZATION: Will not occur. INCOMPATIBILITIES: May react with strong oxidizers. DECOMPOSITION PRODUCTS: Thermal decomposition (destructive fires) yields elemental oxides. BETZDEARBORN INTERNAL PUMPOUT/CLEANOUT CATEGORIES: TF B TI 11 TOXICOLOGICAL INFORMATION Oral LD50 RAT: 2,000 mg/kg Dermal LD50 RABBIT: >2,000 mg/kg NOTE - Estimated value 12 ECOLOGICAL INFORMATION AQUATIC TOXICOLOGY Fathead Minnow 96 Hour Static Renewal Bioassay No pH adjustments were made. Toxicity is a function of the pH of the test solutions. LC50: 175 mg/L No Effect Level: 125 mg/L Daphnia magna 48 Hour Static Renewal Bioassay No pH adjustments were made. Toxicity is a function of the pH of the test solutions. LC50: 175 mg/L file://C:\WINDOWS\TEMP\spectrusdt1404.htm1 09/07/2001 No Effect Level: 125 mg/L BIODEGRADATION No Data Available. 13 DISPOSAL CONSIDERATIONS If this undiluted product is discarded as a waste, the US RCRA hazardous waste identification number is D002=Corrosive (steel) Please be advised; however, that state and local requirements for waste disposal may be more restrictive or otherwise different from federal regulations. Consult state and local regulations regarding the proper disposal of this material. 14 TRANSPORT INFORMATION DOT HAZARD: Corrosive to steel UN / NA NUMBER: UN2693 DOT EMERGENCY RESPONSE GUIDE #: 154 15 REGULATORY INFORMATION TSCA: All components of this product are listed in the TSCA inventory. CERCLA AND/OR SARA REPORTABLE QUANTITY (RQ): 1,104 gallons due to SODIUM BISULFITE; SARA SECTION 312 HAZARD CLASS: Immediate (acute) ;Delayed (Chronic) SARA SECTION 302 CHEMICALS: No regulated constituent present at OSHA thresholds SARA SECTION 313 CHEMICALS: No regulated constituent present at OSHA thresholds CALIFORNIA REGULATORY INFORMATION CALIFORNIA SAFE DRINKING WATER AND TOXIC ENFORCEMENT ACT (PROPOSITION 65) CHEMICALS PRESENT: No regulated constituent present at OSHA thresholds MICHIGAN REGULATORY INFORMATION No regulated constituent present at OSHA thresholds 16 OTHER INFORMATION NFPA/HMIS CODE TRANSLATION Health 2 Moderate Hazard Fire 0 Minimal Hazard Reactivity 0 Minimal Hazard Special NONE No special Hazard (1) Protective Equipment D Goggles,Face Shield,Gloves,Apron (1) refer to section 8 of MSDS for additional protective equipment recommendations. CHANGE LOG file: //C:\WINDOWS\TEMP\spectrusdt1404.htm1 09/07/2001 Hercules MSDS - SP-ECTRUZ� ll 1 14U4 iar,vvviv EFFECTIVE DATE REVISIONS TO SECTION: --------- --------------------- MSDS status: 24-JUL-1997 11-AUG-1997 12 19-NOV-1997 3,5,14,16 18-OCT-1999 3,14 26-APR-2001 4 SUPERCEDES ** NEW ** 24-JUL-1997 11-AUG-1997 19-NOV-1997 18-OCT-1999 file://C:\WINDOWS\TEMP\spectrusdtl404.html 09/07/2001 ATTACHMENT 5 RETENTION POND Question 10 A retention basin is located in the northeast corner of the property with the following specifications: . ----- _.... -Design volume-18,481 cubic feet -- Retention-time — 21-6-gpm-or 4 ays--- --_--- _ _ - Surface area - 9,079 square feet ATTACHMENT 6 KNOWN POLLUTANTS IN DISCHARGE VVII10L Z III IVVY 1111`01=4'; e are pleased to report requirements. For you all of the substances li< detected and how much of the s these substances do not chanee 1 SU BSTANCE (UNITS) Baritun (ppm) Betalphoton emitters (p j Fluoride (ppm) that during the past year, the water delivered to your home or business complied with, or did better than, all stage and federal drinking water r information, we have compiled a list in the table below showing what substances were detected in our drinking water dauringg 2000. Although t9 ted below are under the Maximum Contaminant Level (MCL) set by U.S. EPA, we feel it is important that you know exactly what' ubstance was present in the water. The state requires us to monitor for certain substances less titan once per year because the concentrations of coiequently. In these cases, the most recent sample data are included along with the year in which the sample was taken. N - m m YEAR MCL MCLG AMOUNT RANGE AMOUNT SAMPLED. DETECTED LOW -HIGH DETECTED 2000 2 2 0,029 NA 0.028 1999 50 0 2000 4 4 3.0 NA 1.9 1.22 NA 0.95 YtOLATFON LOW -HIGH NA No NA No NA No TTHMs [Total taalometiaaiesj I (ppb) 2000 100 NA 78.0 44.1-135.6 78.0 44.1 - 135.6 No Turbidity (NTUDZ 2000 TT NA 0.40 0.07 - 0.40 0.27 0.07 - 0.27 No l 1 COPPER ,water samplesL 1frona 30 households c e i > SUBSTANCENNITS) YEAR SAMPLED ACTION LEVEL AiCl6 AMOUNT DEFECTED HOMES ABOVE VIOLATION AL Copper (ppm) j 1998 1.3 1.3 0.548 0 No Load (ppb) 1998 15 0 6.7 2 No SUBSTANCE Ha.loacetic Acids (ppb) 'The MCL for Bera particles is 4 m Tuurbidity is a measure of the douc monthly samples must be below 0 'Unregulated substances do nor hav TABLE DEFINITIM Action Levd (AL): The cwncent exceeded, triggers treatment or o- system must Follow. Maximun Contaminant Level contaminant that is allowed in d: dose to the MCLGs as feasible u technology. TYPICAL SOURCE Discharge of drillin wastes; Discharge from metal refineries; Erosion of natural deposits Decay of natural and man-made deposits Erosion of natural deposits; Water additive which promotes., strong teeth; Discharge from fertilizer and aluminum factories By-product of"drinking water chlorination Soil runoff TYPICAL SOURCE Corrosion oEhousehold plumbing systerns; Erosion of natural deposits; Leaching from wood preservatives Corrosion oFhousehold plumbing systems; Erosion of natural deposits YEAR SAMPLED AMOUNT RANGE TYPICAL SOURCE DETECTED LOW —HIGH 2000 52.3 24.8 - 101.23 By-product of drinking water chlorination T. EPA considers 50 pCl/L to be the €cvel of concern for beta particles. of the water. Turbidity is monitored because it is a good indicator of the ei%criveness of the Filtration system, The turbidiry rule requires that 95% or more of the 'iJ. During the reporting year, 100% of all samples taken to measure turbidity met water quality standards. Ls or MCLGs. Monitoring of these substances helps EPA to determine where certain contaminants occur and wherher it needs to regulate those conmminmrs. Q of a contaminant which, if Maximum Commminant Level Goal (MCLG)t The level of per liter) is equivalent to one penny in $10,000,000. requirements which a water a contaminant in drinking water below which there is no Parts per million (ppm): One part per million (or known or expected risk to health. MCLGs allow for a margin milligrams per liter) is equivalent to one penny in $10,000. M): The highest level of a of safety, Picocurries per liter (pCi/L)r Measurement oFthe natural ng water. MCLs are set as Nephelometric Turbidity Units (NTU ); Measurement of rate of disintegration. the best available treatment the clarity, or turbidity, of wager. Treatment Technique (TT) r A required process intended to Darts per billion (ppb): One part per billion (or micrograms reduce the level of a contaminant in drinking water. -14 m .p LD m W m 0 Z Substances Expecte.d ;to be In Drinking Water Lead in Drinking Water Please note the following concentrations are applicable based upon the intake water being cycled nine times through prior to discharge: SUBSTANCE AMOUNT DETECTED Barium (ppm) 0261 Beta/photon emitters (pCi/L) 27 Flouride (ppm) 10.98 TTHMs (ppb) 702 Copper (ppm) 4.932 Lead (ppb) 60.3 Haloacetic acids (ppb) 470.7 ATTACHMENT 7 ENGINEERING ALTERNATIVES ANALYSIS Engineering Alternatives Analysis (EAA) BOC GASES — Midland I. General Information .Facility Name:.BOC_Gases — Midland County: Cabarrus - - - ----Add ress-.-BOC Gases 3537 Fieldstone Trace Midland, N.C. 28107 EAA Preparer's Name & Address: Jim Merriam BOC Gases 100 Mountain Avenue Murray Hill, NJ 07974 B. Water to be discharged is approximately 30,000 GPD of non - contact cooling tower water. Water will be run through 8.5 to 9.0 cycles prior to discharge. Expected blowdown concentrations are attached. C. N/A D. N/A II. Evaluate Disposal Alternatives A. Letter from sewer department indicating they cannot accept the process water is attached B. N/A C. According to a geotechnical investigation performed on the property, the subsurface consists of relatively impervious clayey silt or sandy silt containing slate rock fragments from three to six feet below ground surface. Weathered rock exists at 0.3 to 14 feet below present grade. These conditions are not sufficient to reuse wastewater on -site. D. According to Mr. Curtis Weaver on July 19, 2001, the 7Q10 is 0.07 cfs And the 30Q2 is 0.5 cfs for the receiving water body, Muddy Creek. E. N/A Appendix A: Note- according to Mr. Darryl England, this facility is not required to complete Appendix A Appendix B: Attached ® / V H �� v , ` Concord, NC 28027 Mail to: P.O. Box 428 WATER & SEWER AUTHORITY Concord, NC 28026-0428 OF CABARRUS COUNTY Phone:704.786.1783 Fax: 704.795.1564 July 10, 2001 Scott Colby BOCrocess Systems — — - --- 575 Mountain Avenue Murray Hill, NJ 07974 Mr_ Colby: The Water and Sewer Authority of Cabarrus County (WSACC) will not accept discharge into our Muddy Creek Wastewater Treatment Plant from cooling tower blow down water from the proposed BOC Process Plant in Midland, North Carolina. There are two reasons for this denial: 1. The proposed discharge does not meet the requirements in Section 2.1(b)(14) of WSACC's Sewer Use Ordinance (relevant sections attached). 2. The discharge volume of approximately 31,000 gallons per day (gpd) would consume 41% of the capacity of the Muddy Creek Wastewater Treatment Plant, which has a capacity of 75,000 gpd. If you have any questions, please call me at (704) 786-1783. Sincerely, A � F-Ymk-- Mark E. Lambert, P.E. Engineering Director Enclosures WSAC.-C ................................... WATER &SEWER AUTHORITY OF CABARRUS COUNTY SEWER USE ORDINANCE SECTION 2 - GENERAL SEWER USE REQUIREMENTS 2.1 Prohibited Discharge Standards (a) General Prohibitions. No user shall contribute or cause to be contributed into- the POTW, directly or indirectly, any ---ollu-tant--oY—wastewa-ter—wh-ich cause-s interference or pass - through. These general prohibitions apply to all users of. the POTW whether or not the user is a significant industrial user or subject to any National, State, or local pretreatment standards or requirements. (b) Specific Prohibitions. No user shall contribute or cause to be contributed into the. POTW the following pollutants, substances, or wastewater: (1) Explosive mixtures. Pollutants which create a fire or explosive hazard in the POTW, including, but not limited to, wastestreams with a closed cup flashpoint of less than one hundred forty (140) degrees Fahrenheit (sixty (60) degrees Celsius) using the test methods specified in 40 CFR 261.21. (2) Solid or viscous substances. Solid or viscous substances in amounts which will cause obstruction of the POTW resulting in interference but in no case solids greater than one half inch in any dimension. Prohibited materials - include but are not limited to: grease, uncomminuted garbage, animal guts or tissues, paunch manure, bones, hair, hides or fleshings, entrails, whole blood, feathers, ashes, cinders, sand, spent lime, stone or marble dust, metal, glass, straw, shavings, grass clippings, rags, spent grains, spent hops, wastepaper, wood, tar, plastic, asphalt residues, residues from refining or processing of fuel or lubricating oil, ground paper products, and material from grinders, residues or solids from a pretreatment facility, and similar substances. (3) Petroleum, cutting or mineral oils. Petroleum oil, nonbiodegradable cutting oil, or products of mineral oil origin, in amounts that will cause interference or pass through. (4) Corrosive wastes. Any' -wastewater having a pH..�ess fi?i?? n 5.0 or more than 9.0 or wastewater having any other corrosive property capable of causing damage to the POTW or equipment. 15 (5) Excessive discharge rate and/or concentration. .'Any wastewater containing pollutants, including oxygen - 'demanding pollutants, (BOD, etc:) insufficient quantity, (flow or concentration) either singly or by interaction with other pollutants, to cause interference with the POTW. ----------------- ...., . (6) _.Temperature limit. Any --wastewater --having- a -temperature greater than one hundred fifty (150) degrees Fahrenheit — (sixty=six—(66)—degrees Celsius) —or which will inhibit biological activity in the POTW treatment plant resulting in interference, but in no case wastewater which causes the temperature at the introduction into the treatment plant to exceed one hundred four (104) degrees Fahrenheit (forty (40) degrees Celsius). (7) Toxic gases. -Any pollutants which -result in the presence of toxic gases, vapors or fumes within the POTW in a quantity that may cause acute worker health and safety problems. (8) Truck or hauled pollutants. Any truck or hauled pollutants, except at discharge points designated by the Executive Director in accordance with Section 2.9 of this ordinance. (9) Oils and grease. Fats; oils, or greases of animal or vegetable origin in concentrations greater than 100 mg/l. (10) Noxious materials. Any noxious. or malodorous solids, liquids or gases, or other wastewater which either singly or by interaction with other wastes are sufficient to. create a public nuisance or hazard to life or are sufficient to prevent entry into the sewers for maintenance and repair. (11) Improperly shredded garbage. 'Garbage that has not been ground or comminuted to such a degree that all particles will be carried freely in suspension under flow conditions normally prevailing in the public sewers, with no particle greater than one-half inch in any dimension. (12) Radioactive wastes. Any wastewater containing any radioactive wastes or isotopes except as specifically approved by the Executive Director in compliance with applicable State and Federal regulations. es.. Any wastewater causi y ;:i�� �r ca moment plant effluent to violate State Water Quality Standards for toxic substances as described in 15A NCAC 2B .0200. 16 (14)-Unpolluted waters. Storm water, surface water, ground water, arterisan well water, roof runoff, subsurface - drainage, swimming pool drainage, condensate, deionized water, noncontact cooling water and unpolluted industrial wastewater, unless specifically authorized by the Executive Director. No person shall connect or cause to - - - be- connected. -to the- - sanitary- sewer system- any -pipe - or conduit which will allow discharge from any inflow sources listed in this section -into the sanitary sewer system. (15) Cloth or textile waste. Any clothing rags, textile remnants or waste, cloth, scraps, except fibers of scrap that will pass through a one -fourth -inch mesh screen or its equivalent in screening ability, provided such fibers do not interfere with the normal operation of the treatment plant. (16) IOD limit. Any waters or wastes in which the IOD exceeds five (5.0) mg/l. (17) Fixed solids limit. Any waters or wastes in which the total fixed solids exceed one thousand five hundred (T; 500) mg/l. (18) Excessive residues. Any substance which may cause the POTW's effluent or any other product of the POTW such as residues, sludges, or scums, to be unsuitable for reclamation and reuse or to interfere with the reclamation process. In no .case, shall a substance discharged to the POTW cause the POTW to be in noncompliance with sludge use or disposal regulations or permits issued under Section 405 of the Act; the Solid Waste Disposal Act, the Clean Air. Act, the Toxic Substances Control Act, or State criteria applicable to the sludge management method being used. (19) Heavy metals. Any waters or wastes containing amounts of arsenic, cadmium, chromium, copper, lead, nickel, zinc, or other heavy metals which exceed national categorical standards, local limits, interfere with treatment efficiency or sludge disposal criteria or cause the POTW to exceed NPDES permit limitations. (20) Poisons. Any waters or wastes containing cyanide or other such poisonous substances. (21) Interfering solids. Any waters or wastes containing suspended solids of such character and quality that unusual attention or expense is required to handle such materials at the POTW. 17 REPORT OF GEOTECHNICAL FOUNDATION INVESTIGATION AND ENGINEERING EVALUATION - - ---- BOC-GASES FIELDSTONE TRACE MIDLAND, NORTH CAROLINA ot i ftivA i tank. BOC GASES PURCHASE ORDER 420271-74676 000 PREPARED FOR: MR. SCOTT J. COLBY PROJECT MANAGER BOC PROCESS SYSTEMS 575 MOUNTAIN AVENUE MURRY HILL, NEW JERSEY 07974 SUBMITTED BY: EDWARD S. CUMMINGS, III, PE. GEOTECHNICAL ENGINEER WILLIAM G. SMITH, PE PRESIDENT S SUBSURFACE ENGINEERING, RC. P.O. BOX 241204 CHARLOTTE, N.C. 28224-1204 (704) 334-0819 P.O. BOX 241204 CHARLOTTE, NC 28224-1204 VO4) 334-0819 FAX (803) 548-7523 October 10, 2000 -- Mr —Scott J. C-olby, Project -Manager---------- -- - - - BOC PROCESS SYSTEMS 575 Mountain Avenue Murry Hill, New Jersey 07974 SUBJECT: REPORT OF GEOTECHNICAL FOUNDATION INVESTIGATION AND ENGINEERING EVALUATION BOC GASES FIELDSTONE TRACE MIDLAND, NORTH CAROLINA OUR PROJECT NUMBER 8433-NC Dear Mr. Colby: Subsurface Engineering, P.C. has completed the authorized geotechnical investigation and engineering evaluation for the proposed liquefied gas production plant to be built on a pre -graded site. In summary, our investigation indicates that the soils encountered at the site are capable of adequately supporting the proposed construction on shallow spread footing foundations if the site preparation and design recommendations presented in this report are implemented. This site has been previously filled, thus is variable in areas from hard slate to structural fill. Due to the shallow depths to be affected by the proposed construction, rock excavation difficulties should be minimal in the top six (6) feet. Based on the data obtained in the soil test borings, we anticipate that minimal groundwater control problems will be encountered during the construction operations. Several areas have groundwater from three (3) to six (6) feet of the surface. GEOTECHNICAL ENGINEERS CONSTRUCTION QUALITY CONTROL SUBSURFACE ENGINEERING, P.C. PROJECT NUMBER 8433-NC The enclosed report describes our investigative procedures, presents the results of the investigation,. and makes specific design and construction recommendations for the facility. We have enjoyed working with you in this foundation investigation and engineering evaluation and are prepared to provide the additional services recommended at the conclusion of this report. If you have any question concerning this report or if we can be of further assistance to you at any time, please contact us. Sincerely, =6ummi RING, P.C. PE Geotechnical Engineer William G. Smith, P.E. President ESCMGS:crp 6 -NKUJEGT NUMULK t$4d3-N , TABLE OI= CONTENTS PAGE NUMBER SCOPE 4 INVESTIGATIVE PROCEDURES 5 SITE AND SUBSURFACE CONDITIONS 6 PROPOSED CONSTRUCTION 8 EVALUATIONS, CONCLUSIONS, AND RECOMMENDATIONS 9 ADDITIONAL SERVICES RECOMMENDED 14 APPENDIX Nomenclature and Symbols Test Boring Records Test Boring Location Plan 3 NROJEGT NUMUL K t;4S3-NG SCOPE The primary objective of this investigation was to determine the subsurface conditions -wi in e area o e propose pan an su s a ion and to -an a yze ---- these -conditions_as_they relate_to_proposed_construetfon-and-foundation-design In more detailed form, the scope of the foundation investigation included the following: 1. The determination of existing subsurface soil, rock, and groundwater conditions within the area of the buildings, tanks and substation. . 2. A determination of general areas with soils exhibiting unsatisfactory bearing support capabilities and recommended corrective measures to repair these areas. 3. Recommended foundation type and associated design information, including a design bearing pressure for those soils which will support the shallow spread footings foundation of the proposed equipment and buildings. 4. The determination of areas where excavation difficulties should be anticipated, if any, at the site. 5. Recommendations concerning construction procedures, quality control measures, and any anticipated design and/or construction problems for the site grading. 6. Recommendations for drainage around the deeper excavation, if required. 7. Recommendations concerning the suitability of site soils for use as backfill. 8.. Recommended pavement designed to support automobile and truck traffic. 9. Additional recommended engineering and construction quality control testing services. 4 PROJECT NUMBER 8433-NC INVESTIGATIVE PROCEDURES FIELD INVESTIGATION: — —Nineteen -(1 J)-soil T-est-Borings-were-drilled-at-the-site-of-th-e prop-osed-plant anal ---- substation at the approximate locations shown on the attached Test Boring Location Plan. The borings were drilled to depths of ten (10) to twenty (20) feet below existing grade. Boring locations were determined in the field by distances measured from existing structures or power lines. ' Soil split -spoon sampling and penetration testing were performed in accordance with ASTM Standard D-1586. The Test Boring Records show detailed soil descriptions and stratifications, consistency evaluations, standard penetration resistances (N), boring termination depths, and groundwater conditions at each boring location. LABORATORY INVESTIGATION: Laboratory investigative work consisted of a visual examination and classification of the disturbed samples obtained during our field operations. Our foundation type and bearing pressure recommendations are based on an evaluation of the soil and rock types encountered .at this site in conjunction with the Standard Penetration Resistances obtained in the Test Borings. 5 PROJECT NUMBER 8433-NC SITE AND SURFACE CONDITIONS SITE LOCATION AND DESCRIPTION: Th-a-pla-nrred-1Tgcrefied-gas plant -is located-ir -Midiand,-North-Ca-rotina. This area - is characterized with rolling hills drained by wet weather'and permanent streams. SURFACE CONDITIONS: The plant site lies within the Slate Belt Physiographic Province of North Carolina. In this province, the parent bedrock has weathered in place to form the silts and clays which comprise the mantle of residual soil encountered at this site. The most severe weathering has occurred at the original ground surface where the soils contain a greater percentage of fine-grained particles. This strata is generally a clayey silt, with depth, there is a transition to fine sandy silt then the parent slate. A generalized description of the site soils below the ground surface follows. 1. A 4-inch thick sand and gravel road is located at the ground surface at several areas. A thin surface veneer of grass and topsoil is located in other areas. This previously graded site has grown up in grass or weed with a root zone. This is called topsoil due to the grass root organics. 2. Existing soil fill three (3) to six (6) feet deep is present below the surface veneer at B-13, B-14, B-16 and B-17. This fill is texturally a clayey silt or sandy silt, and contains slate rock fragments from the parent rock. Consistencies range from stiff to very stiff. In the past, the base of the fill has been proofrolled. Intermittent density tests are attached. This fill is of structural quality. This fill area represents a former low depression between two (2) hills. The area was cleared, grubbed and stripped. The base was proofrolled and fill from the adjacent higher ground was placed and rolled. This results in a variable site cross section. The cut areas have the upper soil profile removed and the slate rock strata is at or near the surface. At a lower level, the soil profile is thinner only having part of the soil A SUtsSUKFAGE ENGINttKINU, F.U. PROJECT NUMBER 8433-NC removed. In the bottom or lower portions of the fill, the soil profile is thicker over the parent slate rock. 3. A water_ deposited, or alluvial, soil may have been present below the existing fill, but has been removed in the site undercut or proofroll. 4. Weathered -in -place, or residual, soil is present below the existing fill. Texturally, this residual strata is a silt, clay or fine sandy silt with consistencies ranging from soft to very hard. With depth, there is a rapid transition to fine sandy silts. This soil has a firm to very hard consistency that increases rapidly with depth. The exception is in the area of Test Boring B-5 where the soil becomes soft with depth. In machine foundation areas, Test Borings B-7 and B-8, there is a very stiff surface crust several feet thick over a stiff strata. With depth, the very stiff consistency returns. This stiff strata will not be of uniform thickness or at a horizontal depth, thus may be present in the footing excavations. A lower design soil bearing pressure in Table 1 is recommended to overcome this condition. 5. Partially weathered rock was encountered at 15 of 19 Test Borings at depths of 0.3 to 14 feet below present grade, respectively. Table 1 summarizes these depths at each Test Boring. This partially weathered rock is arbitrarily defined as residual soil with a standard penetration resistance of 100 blows/foot. 6. Auger refusal was met at seven (7) Test Borings 8.5 to 12.5 feet below grade. This strata was not diamond cored to determine its nature or continuity, but is projected to represent boulders or bedrock. Characteristically, the slate belt rock is closely jointed and slabby. It weathers into soil at a slow rate and more resistant rock fragments remain in the soil mix. Areas previously cut for borrow have shallow slate depths. Thus areas by the garage may have rock at the surface. r'MVJr_%' 1 IYUIYIOGll O'tJJ_19V GROUNDWATER: Groundwater was encountered at 4 to 7.5 feet below existing grade at Test Borings B-1, B-2, B-5, B-6 and B-8. Some groundwater or perched condensate _ - ----- - --- - water adjoins the in -place process tank pad. These levels were measured during a period of seasonally dry weather and may be high due to drainage of plant condensate. Groundwater levels are projected to fluctuate 3 to 5 feet with seasonal moisture variations. The levels measured represent the seasonal low of late summer/early fall. The fine grained fill or residual soil is slow to drain and holds moisture. When the moisture does percolate the deeper slate belt rock with clay, filled seams will hold the water. Excavations dug and not drained or refilled will hold water and soften the base soils after time. A summary of the groundwater data is given in Table 1. Detailed soil descriptions, stratifications, and consistency evaluations, as well as termination depths and groundwater conditions at each boring location are present on the Test Boring Records in the Appendix. r_muacI. I NU1VI0CR O'FJJ-NV PROPOSED CONSTRUCTION The planned construction, as we understand it, will consist of a one (I) -story, pre-engineered garage and control room. The -floor Slab will- be on grade or on a structural fill six_(6) to twelve (12) inches above grade. These column loads are projected at 30 to 50 Kips. The industrial equipment will consist of pumps, motors and compressors. The loads will be high speed rotating machines with a massive concrete base to resist rocking or start up torque. Tanks will be flat bottom, ground supported or supported on a grillage above concrete pad on the ground. An air gap for thermal control may be provided. Tank loads are estimated at 1000 to 1500 psf. The substation will consist of ground supported transformers and switch equipment. Loads are projected at 1000 to 1500 psf. 4 PROJECT NUMBER 8433-NC EVALUATIONS, CONCLUSIONS, AND RECOMMENDATIONS The evaluations, conclusions, and recommendations presented are based on -- - our understanding of the proposed site development and construction, the data obtained from -the T-est_Borings,-our_engineering-analy-sis,-a-Rd our--ax arience with soils and subsurface conditions similar to those encountered at this site. SITE PREPARATION: Initial preparation of all area to provide support for the proposed buildings, equipment and substations should consist of the following: 1. All organic matter, such as topsoil or root systems should be removed from an area extending at least 5 feet beyond the perimeter of proposed building, paved areas, and any areas where structural fill will be placed. 2. Existing plans of the construction area should be consulted and the site should be inspected to locate existing underground utilities, such as electrical and telephone cables, which may serve the existing adjacent structures. If such utilities are found in the proposed construction area, they should be removed, relocated, or protected. 3. The working area should be graded so that surface runoff will drain away from the construction locations by gravity. Preparation of the existing surface in this manner will minimize the possibility of a reduction in the soil bearing capabilities due to saturation from standing water. The standing water ponds should be drained. Diversion swales should keep off site runoff away from the project area. If required, building pads, tanks, scales or pumps should be raised slightly above the adjacent grade. The fine grained clayey silt and silt soils will soften when exposed to water or freeze thaw seasonal behavior. These soils will be hard to dry in the winter months. Site grading for winter construction should be done prior to Thanksgiving, if possible. 4. To densify areas of weak surface soils, we recommend that the existing ground surface in all construction areas, including the cleared area which extends 5 feet beyond the perimeters of building and paved areas, be 10 PROJECT NUMBER 8433-NC proof rolled with a heavily loaded, pneumatic -tired vehicle such as a rubber -tired roller, loaded dump truck or pan. This vehicle should have a minimum static weight of 20 tons and should be operated at a speed approximating that of a slow walk (one to two miles per hour). 5-- T e­pT of-roll-rstTouid-make at-le-ast-four-passes-over-the site-with-tre— -- last two passes perpendicular to the first two. Any areas which wave or deflect excessively and continue to do so after several passes of the proof roller should be undercut to firm soils and backfilled with new structural fill (see Structural Fill). STRUCTURAL FILL: After the site preparation operations are completed, the site may.then be graded to the subgrade elevation. In order to achieve high density structural fill with minimum compressibility, the following steps are recommended in all fill placed at this site: 1. Laboratory Proctor density tests should be performed on representative samples of each different type of soil to be used for fill to provide the data necessary for quality control. The existing structural fill appears clean and free of excessive organics. However, any areas wet of optimum moisture will require drying of the existing fill. This will take time in the colder months due to the fine grained fill. 2. Suitable fill material should be placed in thin, nearly horizontal lifts (lift thickness depends on type of compaction equipment, but generally lifts of 8 inches loose measurement are recommended). The lifts should be compacted mechanically with construction equipment such as a vibratory sheepsfoot roller. Proof rolling the fill surface with a heavily loaded, rubber -tired vehicle will be desirable to help seal the surface and inhibit potential water absorption during periods of rain. The sealing operation is particularly important at the end of the workday and at the end of the week. 3. We recommend that (a) structural fill soils to support the foundation be compacted to a minimum of 95% of the Standard proctor Maximum Dry Density (ASTM D-698), and (b) the upper 12 inches of structural fill 11 ZOUMZWKI-AGt CNU1NtCK11vu, rA PROJECT NUMBER 8433-NC directly beneath floor slabs and 24 inches directly beneath paved areas be compacted to 100% of the Standard Proctor Maximum Dry Density at optimum moisture ±2%. 4. Structural fill should be 'extended beyond the outside footing perimeter of the structure minimum horizontal distance equal to 2 times the ep h__of f 1 beneath the nearest footing, plus 5 feet. This will result in a 5-foot horizontal "buffer" of structural fill outside the perimeter of the exterior footings and 2 horizontal to 1 vertical fill slopes. A flatter 3 horizontal:1 vertical exposed fill slope will be needed for grassing. ' 5. An experienced engineering technician, working under engineering review, should take adequate density tests throughout the fill placement operations to verify that the specified compaction is being achieved. It is particularly important that this be accomplished during the initial states of the filling operation so that adjustments in the compactive effort, number of passes, or compaction equipment used can be made early in the fill program. FLOOR SLAB SUPPORT: The floor slab will support relatively light loads of 100 to 150 psf. This floor slab will perform satisfactorily when supported on structural fill if the following steps are completed: 1. Initial preparation of floor slab area is completed as outlined in the Site Preparation section of this report. The slate belt rock and silt soils have minimal shrink swell behavior. The more plastic clayey silts have limited shrink swell behavior. 2. Structural fill is placed in the floor slab area in accordance with the recommendations presented in the Structural Fill section of this report. 3. The floor slab is jointed and constructed separate from wall partitions and foundations so that the structural frame and floor slab will move independently of each other. An alternate is to provide a turned -down slab at the building perimeter. Reinforcing steel is recommended. 12 rMUJCL.1 NUIVIOCR o'►JJ`1YV FOUNDATION DESIGN: We recommend that the design soil bearing pressures given in Table 1 be used to size all footings to support the spread footings, unless a footing with --- _ - - - .......---- ---- - -._ --.._:__ . - ----- dimensions smaller than that recommended -below will result. This _____ — r_eco-mmended_beadng pressure is based on total live and dead structural loads for footing design. In addition, we recommend minimum dimensions of 16 inches for strip footings and 24 inches for isolated rectangular spread footings. Lightly loaded, non -load bearing interior partitions may be supported on thickened floor slabs. Footings should bear at least 18 inches below the finished exterior grade so that adequate cover for frost protection and against a bearing capacity failure are provided. The site soil support conditions are variable between fills and slate rock. Table 1 has reduced these variable bearing pressures to a lower pressure that will extend over a larger area. In some sites, the marked increase in consistency with depth has a deeper, higher design soil bearing pressure. Based on our review, total settlements of 1 /2 to 3/4 inch are estimated with the recommended design soil bearing pressure, residual and structural fill soils, and 100% of the total live and dead loads. Since only a percentage of the total live loads will actually be exerted 100% of the time, the estimated total settlement will be less than 3/4 inch. Total settlements of less than 3/4 inch, based on our experience, should be satisfactory for this- building and substation support. Heavy, high speed motors or compressors may have special bearing and settlement restrictions. DRAINAGE: Since groundwater is present at the site within a depth of three (3) to six (6) feet, a drain is not required beneath buried tanks to continuously remove groundwater. A vapor barrier consisting of a minimum 6-mil plastic sheet is recommended beneath the floor slab. 13 NKUJLU I NUMt$tK t$4JJ-Nl; EXCAVATION CONDITIONS: Due to the presence of hard and very dense soils and partially weathered rock at shallow depths at this site, we anticipate that localized difficulties will be encountered when removing these materials to prepare confined excavations for - --utility-line-footings,-or-site grading. -Inmost _site-areas,_d-epth_ s _of four-( )- to_six (6) feet should be in hard soil. The slate rock is knobby and in areas of previous cuts near the garage, it may be at the ground surface. Heavy ripping, mechanical splitting in pre -drilled holes or demolitioh hammer may be required for removal without blasting. Slate is not a hard or blocky rock type but thinly bedded which may help in its removal with heavy ripping. 14 t'KVJt:; t NUmt3CK 043d-NU PAVEMENT: The parking area will be subject to primarily auto traffic with tractor trailers in the garage and diesel fuel areas. -- -- --Paver-raent-areas-should-he_positively _drained-to_maintain_stab.l_e_subgrade_soals. Maintain positive drainage or road side ditches. Proofroll road subgrade. Undercut clayey silt in truck areas two (2) foot and replace with weathered slate rock as structural fill compacted to 100% Standard Proctor maximum dry density. The following pavement cross -sections are provided based on an estimated California Bearing Ratio (CBR) of 5 for saturated silt or clayey silt soils. Materials and methods of the pavement components should conform to the North Carolina Department of Transportation Standard Specifications for Roads and Structures. COMPACTED SURFACE COMPACTED ABC STONE TYPE TRAFFIC COARSE THICKNESS BASE COARSE THICKNESS AUTO PARKING 1-1/2" 7" AUTO ROADS 1-1/2" 1 of, TRUCKS 2" 13" (6000 LB. WHEEL) TRUCKS 2" + 2" BASE 16" (10,000 LB. WHEEL) In truck fuel areas, a 10 inch thick concrete pad with 3000 psi concrete and temperature steel will be needed. This is a truck terminal type paving for repetitive heavy wheel load. CORROSION These fills of residual soils and the residual soils are weathered from generally acidic rocks, thus are slightly acidic. Concrete cover of three (3) inches will provide alkali conditions to protect footing steel. High density polyethylene pipe or concrete pipe may be used for storm sewers and will have longer life than corrugated galvanized pipes. 15 PROJECT NUMBER 8433-NC ADDITIONAL SERVICES RECOMMENDED Additional soil and foundation engineering, testing, and consulting services .. ........ - - recommended for- this project -are summarized le ow. The recommendations ----- --- presented -in this-r-porgy a -re -contingent -upon the-inspec-tion--program-outkned. 1. PROOF ROLLING INSPECTION: We recommend that and experienced soil engineering technician, working under the direction of an engineer, witness the proof rolling operations prior to fill placement so,that he is available to assist the contractor in delineating any soils which require removal and replacement with suitable and properly compacted structural fill. 2. QUALITY CONTROL OF FILL PLACEMENT: An experienced soil engineering technician, working under the direction of an engineer, should witness all required filling operations and take sufficient in -place density test to verify that the specified fill compaction is achieved. He should observe and approve borrow materials being used and determine if their existing moisture contents are suitable for use to achieve the required degrees of compaction. 3. INSPECTION OF BEARING SURFACES: We recommend that the bearing surfaces of the footing excavations be inspected by a qualified soil engineering technician. This inspection is recommended to verify design soil bearing pressures and define those areas where materials of variable bearing soils are encountered. 4. PAVEMENT SYSTEM INSPECTION: The pavement sub -base, base coarse, and asphaltic materials should be inspected and tested during preparation and placement to insure that project specifications are being followed. 16 JUbbURFACE ENGINEERING, P.C. PROJECT NUMBER 8433-NC The Appendices complete this report. Sincerely, SUBSURFACE ENGINEERING, P.C. Edward S. Cummi gs, III, PE Geotechnical Eggit 'Y`11,1, William G. SWitA, P.E.< _ President = 4962 ESC/WGS:crpl� Fv°!NO 17 PROJECT NUMBER 8433-NC r -- -------- --- -- . .. ------AP-P-END-IX--- Table 1 Nomenclature and Symbols Test Boring Records Test Boring Location Plan 18