NCG500323_Regional Office Historical File Pre 2018 (68)

SOC Priority Project: No
To: Permits and Engineering Unit
Water Quality Section
Attention: Charles Weaver
Date: March 29, 2004
NPDES STAFF REPORT AND RECOMMENDATIONS
County: Alexander
Permit No.: NCO072664
MRO No.: 04-09
PART I - GENERAL INFORMATION
1. Facility and Address: Shurtape Technologies, Inc. - Stony Point Plant
Post Office Box 1530
Hickory, North Carolina 28603-1530
2. Date of Investigation: March 26, 2004
3. Report Prepared by: Michael Parker, Environmental Engineer II
4. Persons Contacted and Telephone Number: Mark Hawes, [phone], ext. 4428.
5. Directions to Site: From the intersection of NC Hwy.. 90 and SR 1628 (Hunter Bridge
Road) in eastern Alexander County near the community of Stony Point, travel west on
NC Hwy. 90 approximately 0.15 mile. The Shurtape Technologies plant is located on the
left side of the Hwy. 90.
6. Discharge Point(s):
Latitude*: 350 51' 02" ' Denotes change from previous permit
Longitude: 81° 03' 23"
USGS Quad No.: D14SE USGS Quad Name: Stony Point, NC
7. Size (land available for expansion and upgrading): There is very limited land available
for expansion and upgrading at the existing site.
8. Topography (relationship to flood plain included): Flat to moderate slopes; the WWTP is
well removed from any flood plain.
9. Location of nearest dwelling: Several dwellings are located approximately 150 feet from
the WWTP.

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Page Two
10. Receiving stream or affected surface waters: Third Creek
a. Classification: C
b> River Basin and Subbasin No.: Yadkin - Pee Dee 030706
C. Describe receiving stream features and pertinent downstream uses: The discharge
enters a small stream (6 - 8 feet wide x 2 - 6 inches deep) that has a 7Q 10 flow of
0.17 cfs. Stream has moderate gradient and a sandy bottom. General "C"
classification uses downstream.
PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
1. Type of wastewater: 100% Domestic
0% Industrial
a. Volume of Wastewater: 0.010 MGD (Design Capacity)
b. Types and quantities of industrial wastewater: There is no industrial wastewater
generated at this facility.
C. Prevalent toxic constituents in wastewater: Chlorine is added for disinfection.
d. Pretreatment Program (POTWs only): N/A
3. Type of treatment (specify. whether proposed or existing): Existing treatment consists of
a 10,000 gpd extended aeration package plant, which includes a bar screen followed by an
aeration tank, a clarifier, a sludge holding tank, and chlorination with a tablet type
chlorinator. There are no proposed WWT facilities at this time.
4. Sludge handling and disposal scheme: Sludge is pumped by Lentz Septic Service and is
transported for disposal to the City of Statesville Fourth Creek WW"IP.
5. Treatment plant classification: No change from current rating (Class II).
6. SIC Code(s): 2672 Wastewater Code(s): 02 Main Treatment Unit Code: 06000
PART III - OTHER PERTINENT INFORMATION
Is this facility being constructed with Construction Grant Funds (municipals only)?
Public monies were not used in the construction of this facility.
2. Special monitoring requests: None at this time.
3. Additional effluent limits requests: It is anticipated that a residual chlorine limit will be
included in the permit upon renewal (see Part IV).

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Page Three
4. Alternative Analysis Evaluation
a. Spray Irrigation: Insufficient area, poor soils. Adjacent property is either
unavailable or is restricted by topography and residences for on -site disposal.
b. Connect to regional sewer system: There is no municipal or private sewer
collection system within several miles of this facility.
C. Subsurface: One disposal option that is to be considered by the permittee is the
use of an abandoned septic system that this facility once used many years ago.
The septic system lies adjacent to the Shurtape plant, and is thought by plant staff
_to have sufficient capacity to handle all or at least a portion of the current
wastewater flow (currently less than 3000 gpd). Depending on the viability of this
option, Shurtape is also going to consider the option of a conjunctive NPDES
permit, which would allow them to utilize both the septic system and the current
NPDES discharge. Shurtape had also considered the possibility of wastewater
reuse, however, the current facilities will not comply with the Division's reuse
guidelines.
PART IV - EVALUATION AND RECOMMENDATIONS
The permittee, Shurtape Technologies, Inc., has applied for renewal of the subject Permit.
There have been no changes to the existing WWT facility or to the permit since the permit was
last reissued.
The most recent inspection report indicates that the facility is being well maintained and
generally able to meet existing effluent limits. The site inspection conducted for the purposes of
this permit renewal confirmed the findings of the inspection report.
Please note that the map contained in the current permit indicating the point of discharge
and the corresponding latitude coordinates is inaccurate. A revised USGS map is attached
showing the correct point of discharge. The revised latitude coordinates can be found in Part I,
No. 6 of this report.
It is recommended that the ermit be renewed as requested.
Signature of Report Preparer Date
Water Quality Regional Supervisor' Dade
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State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
Mr. Mark Hawes
Shurtape Technologies, Inc.
PO BOX 1530
HICKORY NC 28603-1530
Dear Mr. Hawes:
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January 14, 2004
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
Subject: NPDES Permit renewal application
Permit NCO072664
Stony Point Tape Plant
Alexander County
NPDES Unit personnel received your permit renewal application on January 12, 2004.
Thank you for submitting this package. We need some additional items in order to process your
permit renewal:
• Sludge Management Plan
The permit renewal for this facility will be assigned to a staff member. If the reissuance of
your permit is delayed, the existing requirements will remain in effect until the permit is renewed
(or the Division takes other action). We appreciate your patience and understanding while we
operate with a depleted staff. If you have any additional questions concerning renewal of the
subject permit, please contact Charles Weaver at [phone], extension 511.
Atin
O?IAL OFFIt
JA
21 2004
-7:
WATE '24 SECOM
cc: ooresville Regional Office/Water Quality Section
NPD nit
Central Files
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
VISIT US ON THE INTERNET @ http://h2o.enr.state.nc.usINPDES
Sincerely,
Valery Stephens
Point Source Branch
919 733-5083, extension 520 (fax) 919 733-0719
[e-mail]

10VNPDES APPLICATION FOR PERMIT RENEWAL- SHORT FORM D
To be filed only by privately -owned dischargers of 100% domestic wastewater (<1 MGD flow)
N. C. Department of Environment and Natural Resources
Division of Water Quality /' NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
http://h2o.enr.state.nc.us/NPDES/
North Carolina NPDES Permit Number NCO072664
Please print or type
1. Contact Information:
Facility Name
Shurtape Technologies, Inc.
Owner Name
Shurtape Technologies, Inc.
Contact
Mark E. Hawes
Mailing Address
Post Office Box 1530
City
Hickory
State / Zip Code
North Carolina 28603-1530
Telephone Number
( 828) 325-5428 ext. 5428
Fax Number
( 828) 325-5387
e-mail Address
mhaweODshurtape.com
Operator Name
Travis Brannon
Street Address
8510 NC Highway 90
City
Stony Point
State / Zip Code
North Carolina / 28678
County
Alexander
Telephone Number
[phone]
2. Location of facility producing discharge:
Check here if same as above ❑
Facility Name (If different from above) Shurtape Technologies, Inc. — Stony Point Plant
Street Address or State Road 8510 NC Highway 90
City Stony Point
State / Zip Code North Carolina / 28678
County Alexander
3. Reason for application:
Expansion/Modification * Existing Unpermitted Discharge
Renewal X New Facility
* Please provide a description of the expansion/modification:
Page 1 of 3 Version 12102

NPDES APPLICATION FOR PERMIT RENEWAL- SHORT FORM D
To be filed only by privately -owned dischargers of 100% domestic wastewater (< 1 MGD flow)
4. Description of the existing treatment facilities (list all installed components urith
capacities):
10,000 GPD Package plant including an aeration tank, a clarifier tank with sludge holding
Tank and a.chlorination unit.
5. Description of wastewater (check all that apply):
Type of Facility Generating Wastewater
Industrial X
-Commercial
Residential
School
Other
Number of Employees
Number of Employees
Number of Homes
Number of Students/Staff
Describe the source(s) of wastewater (example: subdivision, mobile home park, etc.):
300
Wastewater is domestic. There is no industrial process water discharged into the
WWTP.
6. List all permits, construction approvals and/or applications (check all that apply):
Type Permit Number Type Permit Number
RCRA Non -Attainment
UIC Ocean Dumping
NPDES NC0072664, see Note. Dredge/Fill Permits
PSD Other
NESHAPS
(NOTE: Only NCO072664 is covered by this renewal. Facility also holds NCG050036
[Stormwater General Permit certificate of coverage] and NCG500323 [General Permit for
Cooling Tower Discharge])
7. Number of separate wastewater discharge pipes (wastewater outfalls):
1
8. If the facility has multiple discharge outfalls, record the source(s) of wastewater for each
outfall:
Page 2 of 3 Version 12102

NPDES APPLICATION. FOR PERMIT RENEWAL- SHORT FORM D
To be filed `only by privately -owned dischargers of 100% domestic wastewater (< 1 MGD flow)
9. Name of receiving stream(s) (Provide a map showing the exact location of each outfall):
Third Creek in the Yadkin -Pee. Dee River Basin.
10. Is this facility located on Native American lands?'(check one)
YES ❑ NO F]
I certify that I am familiar with the information contained in the application and that to
the best of my knowledge and belief such information is true, complete, and accurate.
David Neff
Printed Name of Person Signing
Plant Manager
North Carolina General Statute 143-215.6(b)(2) provides that: Any person who knowingly' makes any false statement representation, or
certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the
Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any
recording or monitoring device or method required to be operated or maintained under Article 21 or regulations .of the Environmental
Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $10,000, or by
imprisonment not to'exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or
imprisonment not more than 5 years, or both for a similar offense.)
Page 3 of 3 Version 12102

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ROAD CLASSIFICATION
PRIMARY HIGHWAY LIGHT -DUTY ROAD HARD OR
HARD SURFACE IMPROVED SURFACE
SECONDARY HIGHWAY 0
HARD SURFACE i=:Nmm= UNIMPROVED ROAD _ E
Latitude 35016'37"
Longitude 801156'06"
Map # n1 4SF
Sub -basin 09-08-32
Stream Class C
Discharge Class
02
Receiving Stream
Third Creek
Design QQ 010 MGD Permit expires 7/31/99
QUAD LOCATION
Shurtape Technologies, Inc.
• NCO072664
Alexander County

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Shurta
PRESSURE SENSITIVE TAPES
22 January 2002
Subject: Responsible Corporate Official
Delegation of Authority
Shurtape 'Technologies, Inc.
Stony Point Plant — No. 31
Alexander County
To Whom It May Concern:
Please be advised that as the Responsible Corporate Official I am designating David
Neff, Plant Manager for Shurtape's Stony Point Plant — No. 31, as the duly authorized
representative of the Responsible Corporate Official. The duly authorized representative of the
Responsible Corporate Official is responsible for the overall operation of the subject facility. As
the duly authorized representative of the Responsible Corporate Official David Neff has been
delegated signature authority for all environmental permitting and reporting requirements
including the following:
➢ Air Permit applications, notifications, reports, and compliance certifications as required
under the Clean Air Act;
➢ Wastewater Discharge permit applications, reports, and compliance certifications as
required under the Clean Water Act;
➢ Reporting requirement for TIER II and TRI under EPCRA; .
➢ License applications and reporting requirements required under NRC regulations; and
➢ Any other environmental regulatory requirements that stipulate signature by the
Responsible Corporate Official
This delegation as the duly authorized representative of the Responsible Corporate
Official, including signature authority, shall be in affect until such time as I revoke this authority.
Should you or a member of your agency have any questions. concerning this delegation of
authority, please contact Mr. Mark Hawes or Mr. David Neff at (828) 32272700.
RespectfulLy,
Wayne L. Helton
Vice. President of Manufacturing.
Cc: Stephen Shuford
David Neff
Mark Hawes
ShurtapeTechnotogies, Inc. • PO Box 1532.2700 • Fax [phone] • www.shurtape.com
0 • Hickory NC 28603-1530.828.32

Shurta 0
PRESSURE SENSITIVE PTAPES
7 January 2003
N. C. Department of Environment and Natural Resources
Division of Water Quality / NPDES Unit
Attention: Charles Weaver
1617 Mail Service Center
Raleigh,, NC 27699-1617
Subject: Renewal of Permit No. NCO072664
Shurtape Technologies, Inc. — Stony Point Plant .
Alexander County
Dear Mr. Weaver:
Shurtape is requesting that the Division of Water Quality renew the subject
NPDES permit that expires on 31 July 2004. Please find attached the, completed NPDES
Application for Permit Renewal (Short Form D) and a delegation of signature authority
letter. .
Should the Division determine that an effluent .limitation for Chlorine is
appropriate for inclusion with renewal of the permit, Shurtape requests that a compliance
schedule be incorporated into the new permit requiring compliance the new limitation
approximately 18 months from the date the permit would become effective. Per our
earlier telephone conversation on this date, Shurtape understands that this is the
Division's current policy. Should a schedule different from this be proposed by the
Division Shurtape requests to be contacted immediately.
Upon review of this renewal request, should any questions arise, please contact
me at [phone] or via email at [e-mail].
Respectfully,
Mark E. Hawes, P.E.
Director of Environment and Safety
Attachments
Cc: David Neff
Jerry Eplin
Travis Brannon
Shurtape Technologies, Inc. • PO Box 1530 •Hickory NC .28603-1530.828.322.2700 • Fax [phone] • www.shurtape.com