NC0072664_Regional Office Historical File Pre 2018 (50)

Vshurtape
8 February 2011
Certified Mail
Return Receipt Requested
Annual System Performance Report
North Carolina Division of Water Quality
1617 Main Service Center
Raleigh,. North Carolina 27699-1617
RECEIVED
DIVISION OF WATER QUALITY
MAR 14 2011
SWP SEC noi?l
MOORESVILLE REGIONAL OFFICE
Subject: Annual System Performance Report - CY2010
NPDES Permit No. NCO072664
Shurtape'Technologies — Stony Point Plant
Alexander County
VD
M FEB 15 2011
Attached please find the annual performance report. for the subject facility owned by
Shurtape Technologies: Please be advised that this report has been prepared in accordance with
the format suggested in Kerr T. Stevens' 19 October 1999 letter.
I. General Information
a. Name of Regulated Entity: Shurtape Technologies
b. Contact: Mark E. Hawes, P.E.
PO Box 1530
Hickory, NC 28603-1530
Phone: -828-322-2700, extension 4428
e=mail: [e-mail]
Permit: NCO072664
d. Description of treatment process: Shurtape Technologies operates a 10,000 gpd
extended aeration type WWTP to treat domestic wastewater generated by
Shurtape's Stony Point Tape Plant. The extended aeration plant consists of an
inlet bar screen, aeration basin, hopper -type .clarifier with a v-notch type weir,
tablet -type chlorination; chlorine contact chamber, tablet de -chlorination, and ari
aerated sludge holding tank. Discharge of the treated wastewater is into Third
Creek in the Yadkin -Pee Dee River Basin: To optimize the operation of the
WWTP, Shurtape conducts process testing of MLSS, MLVSS, and settleability
in the aeration basin.
II. Performance
a. Description of overall 12-month performance: The previous twelve
months performance was reviewed with the ORC, Mr. Travis • • •
Brannon, Certificate No. 990808. Review of the system
performance .consisted of .reviewing the operator's logbook,
process control.equipment calibration logbooks, sludge removal
Shurtape Technologies, LLC PO Box 1530 Hickory, NC 28603 www.shurtape.com

Annual System Performance Report
8 February 2011
Page 2 of 3
records, :and DMR's from January 2010 through December 2010. During this
time period, no effluent violations occurred. During this time period, all process
control monitoring .equipment was found to have met calibration checks unless
further described .herein. Buffer solutions used for pH meter calibrations were
valid; and all sampling results have attached chain of . custody forms. The
operator logbooks verified that the system had been attended as required with
maintenance activities performed. During 2010, there were no events noted in
the logbook that would cause the facility to operate in a non -compliant manner.
The facility operated in compliance.
b. Duringthe time period of January 2010 through December 2010 no effluent
violations occurred.
C. Description of any known, environmental impacts of violations:
N/A —No known violations of effluent limitations.
d. Description of corrective actions taken to address violations or deficiencies: No
known violations existed for the reporting period.
e. Shurtape has met the requirements to conduct analysis of field parameters on site
through Lab Certification Procedures.
f. Lab Certification No. 5087; EPA Lab ID No. NC01311
Proficiency testing was completed during May 2010. The approval report was
issued 17 June 2010.
g. Notification: Shurtape's WWTP serves the manufacturing facility at Stony
Point. There are no other users connected to the system. Therefore; Shurtape is.
the only user of the system. A copy of this report is sent to the Vice President of
Manufacturing and the Executive Vice President.
III. Certification
I certify, under penalty of law, that this document and all attachments were prepared
under my .direction or supervision in accordance with a system designed to. assure that
qualified personnel properly gather and evaluate the information submitted. Based on my
inquiry of the person or persons who manage the system, or those persons directly
responsible for gathering the information, the information submitted is, to the best of my
knowledge:and. belief, true, accurate, and complete.:I am aware that there are significant
penalties for submitting false information, including the possibility of fines and
imprisonment for knowing violations.
_ a r
David Neff / Da e
Plant Manager

Annual System Performance Report
8 February. 2011
Page 3 of 3
Upon review of this report, should any questions arise, please contact Mark Hawes at
(828) 325=5428 or via e-mail at mhawes@shurtapejL"dri'iq"ocj-,.
ctfull Submitted Rese'9°°°�°°°°
p. Y�,°°°
14,
Jerry W. Eplin, P.E.
Environmental & Process Engineer
cc:
Wayne Helton
Stephen Shuford
David Neff
Mark Hawes
Matt Moore
Doug Hall
Travis Brannon

2010 Plt 31 Check List for Annual WWTP Certification for DWQ Shurtape Technologies, LLC
For NC0072664 Stony Point - Plant # 31
Date: 8-Feb-11 .
name signature
Reviewed by: Jerry W. Eplin l Environmer tal'Eng.
Certified by:
Dave Neff
Plant Manager
Travis Brannon
ORC
ORC:
DMR Review:
Sample Results Reviewed for each Week and the Attached
Chain of Custody Forms
January .:OK July..: OK
January OK "idly OK
February OK . August OK
February'. OK _" August _ OK
March OK. September OK _-, ,.-
March_. OK.. September OK
April OK October OK
April OK October OK..
May OK November::... OK
May OK November OK
June OK December ..OK ",.., :
June' OK .. December OK
Sludge Records, Reviewed:
16 March 2010 - 2000 gal; 26 April 2010 - 2000 gal; 7 May 2010 = 4000 gal; 23 September 2010 - 2000 gal
PH BUFFERS
METER CALIBRATIONS
.
Date Receivedi .
9/9/2010
pH / Temp. Meter
Meter 226683
8-Jan-10
5-Jul-10
28-Dec-10
wq
External Calibration
4
Date Opened:
11/29/2010
Dates:
Meter 226875
10-Jul-10
10-Jan-11
Exp Date:
Jul-14
:Meter
8-Jan-10 ...5-Jul-10
DO/Temp. Meter
09D100202
Meter
External Calibration Date:
.:Date Received:
9/9/2010.
10-Jul-10
28-Dec-10.
08A100904...
... _.
Date Opened:
11/15/2010
#1
10-Jul-10
28-Dec-10
pH Buffers Checked:
7
Hach Tensette Pipettes
Exp Date:
= Jul-12 "
#2
"Not Yet
28-Dec-10
Purchased
Date Received:
9/9/2010
NIS:T Thermometer
WN 3037
5-Jul-10
28-Dec-10
10
Date Opened:
1/8/2011
Low Level, Meter
5-Jul-10
28-Dec-10
"
See "comment
Spectrophotometer
051000007985
Exp Date:
Jul-11
High Level,'Meter
5-Jul-10
10-Jan-11
External Calibration Date:
....
0402000105s7
The available pH 10 buffer bottle was not opened or used until Jan 2011. No prior buffer bottles (i.e.
Comment about Buffers:
CY2010)"were available for review. Operator records indicate valid buffer use during 2010.
Chlorine Reagents: Hach ultra low range chlorine buffer and DPD indicator were each found to be recevied: 17-Nov-10; Opened: 22-Nov-10, Expiration:
September 2011. DPD Chlorine Secondary Standard Xits were verified 28-Dec-.10 and 10-Jan-11.
PH, Residual CIZ, : N _ WEML55, MLV55
Parameters samples for On- u a�
Site: Dissolved Oxygen g o E pH; & DO ". . _..
U
Temperature a1° 30 Minute Settleability Frequency of Calibration Checks
Corning 313 5/N 226683 = pH & Temperature
N
Coming 313 S/N 220875 - pH &Temperature o. v
YSI 550A 5/N'08A100904 - DO & Temperature, J °� Minimum of annual external
Meters Used p o Yes - all meters
On Site: Y5I 550A S/N 09D100202 - DO &TemperatureIii calibrated. calibrations, see above for
HACH 2400 S/N 05000007985 Spectrophotomete n`_ 1 dates.
HACH Pocket Colorimeter II 5/N.040200010597 f0
U
ERTCO NIST Traceable Thermometer 5/N 3037
Summary of.ORC Log Book Review:
Logbook is up to date with appropriate notations of actions by ORC and back-up ORC. Logbook appears to contain all operational
information required to demonstrate compliance.. Dates and times appear to be noted correctly. Information in logbook corresponds to
that recorded on the DMRs submitted throughout :CY2010.
Annual Performance Test for Field Parameters: pH: Method 4500 H+B & TRC: Method 4500 CIG.
Corning pH_& YST DO meters both have correction factors noted on meters (current factor:is. "0").
This review was completed on Jan 21 2011
Field Parameters Lab Certification No.: 5087 EPA Lab Code: = NCO1311
Annual Performance Audit Completed: 1/21/2011 "