The URL can be used to link to this page

Home My WebLink AboutNC0072664_Regional Office Historical File Pre 2018 (18)AT4*1 , NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor September 13, 2013 Shurtape Technologies, LLC P.O. Box 1530 Hickory, NC 28603 Subject: Receipt of permit renewal application NPDES Permit NCO072664 Alexander County Dear Mr. David Neff, John E. Skvarla, III Secretary RRCEI% Eta DIVISION ()F kf%��'TER QUALITY S E P 24 2313 iIVV?..'' i @ Ir<. N BI100''1"L-` vi'_Lf`� RE-GI':tNAL OFFICEE The NPDES Unit'received your permit renewal application on September 11th 2013. This ,.permit renewal has been assigned Charles Weaver (919-807-6391) who will contact you if any additional information is required to complete your permit renewal. Due to current backlog, you should continue to operate under terms of your current permit, until a new permit is issued. If you have any questions, please contact the assigned permit writer. Sincerely, Jeff Poupart Point Source Branch Program Supervisor IV Cc: Central Files Mooresville Regional Office_ NPDES Unit 1601 Mail Service Center, Raleigh, North Carolina 27699-1601 One Phone: 919-707-86001 Internet: www.ncdenr.gov Noftilf�'./i rollina An Equal Opportunity 1 Affirmative Action Employer- 50% Recycled 110% Post Consumer Paper Aa`KL all ff a ei® ,.'�., TRUE TO YOUR WORN"' 4 September 2013 Mr. Charles H. Weaver NC DENR / DWR j NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 RE NPDES Permit Renewal Permit No. NCO072664 " Shurtape Technologies, LLC Stony Point, North Carolina 28678 Dear Mr. Weaver: .Please find enclosed.tle completed renewal application for::the referenced wastewater discharge.. . permit.. The 'referenced facility. has operated in compliance with the existing permit and requests renewal of that permit. Changes since issuance of last permit: Since the last permit issuance, the facility's :cooling system discharge has been re=routed so that .it no longer. passes (through the wastewater treatment plant. The :cooling system. discharge, which is covered under, a separate discharge., permit and .requires no treatment, was previously routed through the wastewater treatment plant for convenience. During 2012, the cooling system discharge was rerouted to keep the flows separated and avoid unnecessarily treating water that does not need- treatment. Sludge Management Plan:. The . referenced wastewater treatment plant is relatively . small. Sludge generation is minimal. When needed, sludge is pumped out by: contract 'haule"rs who deliver the sludge to appropriate wastewater treatment facilities. If you have any questions or need further information, please contact me at (828) 267-821:2 or; via email at ieplin@shurtape.com Sincerely, Jerry W. Eplin; PE Environmental Manager cc: Mr. David Neff, Plant Manager Mr.. Travis Brannon, ORC EHS Files ��I SEP 112013 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. Mail the complete application to: N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 -NPDES Permit Number INCO072664 Please print or type. 1. Contact Information: Owner Name Facility Name Mailing Address City State / Zip Code Telephone Number Fax Number e-mail Address Shurtape Technologies, LLC Shurtape Technologies, LLC - Stony Point Plant P.O. Box 1530 Hickory NC / 28603 828-322-2700 x 8428 877-859-9746 mhawes@shurtape.com 2. Location of facility producing discharge: Check here if same as above ❑ Street Address or State Road 8510 Highway 90 East City Stony Point State / Zip Code NC / 28678 County Alexander 3. Operator Information: Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the Operator in Responsible Charge or ORC) Name Shurtape Technologies, LLC Mailing Address P.O. Box 1530 City Hickory State /'Zip Code NC / 28603 Telephone Number 828-322-2700 x 8428 Fax Number 877-859-9746 Page 1 of 5 1 C-MI 10/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 4. Ownership Status: Federal ❑ State ❑ Private ® Public ❑ 5. Standard Industrial Classification (SIC) code(s): 2672 (NAICS 3222221 6. Number of employees: Approximately 150 7. Describe the treatment system List all installed waste treatment components with capacities, describe the processes that generate wastewaters. If the space provided is not sufficient attach a separate sheet of paper with the system description. Wastewater is domestic wastewater from the facility restrooms. Treatment is accomplished via a package activated sludge treatment plant with the following units: aeration tank, clarifier, sludge holding tank, tablet chlorinator, chlorine contact tank, and tablet dechlorinator. The capacity of the facility is 0.010 MGD. S. Is facility covered under federal effluent limitation guidelines? No ® Yes ❑ If yes, specify the category? 9. Principal product(s) produced: Duct Tape Principal raw material(s) consumed: LDPE Resin and Natural Rubber Briefly describe the manufacturing process(es): Duct tape is manufactured by applying a release coat and a rubber -based adhesive to a poly and/or cloth substrate, with subsequent slitting and packaging for distribution. Page 2 of 5 C-MI 10/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial,, manufacturing and commercial &cilities. 10. Amount of principal product produced or raw material consumed (List.specific amounts consumed and/or units of production ovp)e the In.ct thrpp im nr¢) Product Produced or Raw Material Product Produced or Raw Material Consumed Consumed AVERAGE PEAK per Day Not Applicable. No Process Water Not Applicable. No Process Water Discharge. Discharge. per Month Not Applicable. No Process Water Not Applicable. No Process Water Discharge. Discharge. per Year Not Applicable. No Process Water Not Applicable. No Process Water Discharge. Discharge. 11. Frequency of discharge: Continuous ❑ Intermittent If intermittent: Days per week discharge occurs: up to 7 Duration: Up to 24 hrs/day 12. Types of wastewater discharged to surface waters only NOTE: THE FLOWS PRESENTED HEREIN ARE FOR THIS PERMIT ONLY. OTHER PERMITS EXIST FOR OTHER TYPES OF DISCHARGE AT THE FACILIYT (EX. STORMWATER, COOLING WATER) Discharge Flow GALLONS PER DAY Sanitary - monthly average 3,210 Utility water, etc. - monthly average 0 Process water - monthly average 0 Storniwater - monthly average 0 Other - monthly average Explain: None Monthly Average total discharge (all types) 3,210 r 13. Number of separate discharge points: 1 Outfall Identification number(s) 001 14. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including latitude and longitude): Third Creek in the Yadkin -Pee Dee River Basin See attached map Page 3 of 5 C-MI 10/08 S NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 15. Effluent Data [for new or proposed discharges] Provide data for the parameters listed. Temperature and pH shall be grab samples, for all other parameters 24-hour composite sampling shall be used. If more than one analysis is reported, report daily maximum and monthly average. If only one analysis is reported, report as daily maximum. NOTE: Permittees requesting renewal should complete the table ONLY for the parameters currently monitored. Summarize the past 3 years of effluent data. NOTE: The facility's discharge permit requires only grab sampling. The data below represents a summary of that grab sample data. The facility has operated in compliance with the discharge vermit throu-ah the hermit time nerind _ Parameter Daily Maximum Monthly Average Units of Measurement Biochemical Oxygen Demand (BOD5) 35.1 4.5 mg/L Chemical Oxygen Demand (COD) Not Analyzed Not Analyzed Not Analyzed Total Organic Carbon Not Analyzed Not Analyzed Not Analyzed Total Suspended Solids 30.0 8.5 mg/L Ammonia as N 9.9 0..5 mg/ L Temperature (Summer) 28.0 24.3 Celsius Temperature (Winter) 19.0 12.7 Celsius pH 7.8 7.0 SU Fecal Coliform (If sanitary waste is present) 280 4.9 Colonies Total Residual Chlorine (if chlorine is used) 28 2.7 ug/L 16. List all permits, construction approvals and/or applications (check all that apply and provide permit numbers or check none if not applicable): Type .- Hazardous Waste (RCRA) UIC (SDWA) Permit -Number Type No RCRA Permit however ID #NCD986166031 None NCG500000, NPDES NCG050000 PSD (CAA) None Non -attainment program None NESHAPS (CAA) Ocean Dumping (MPRSA) Permit Number 04648 None Dredge or fill (Section 404 or CWA) None Other None 17. List any chemicals that may be discharged (Please list and explain source and potential amounts.) BOD, TSS, Ammonia Nitrogen, Fecal Coliform, Phosphorus - from typical sanitary sources (see herein for amounts) Calcium hypochlorite - Chlorinating Tablets used to chlorinate the wastewater. Sodium sulfite - Dechlorinating Tablets used to dechlorinate the wastewater, after chlorine contact.. Page 4 of 5 1 C-MI 10/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 18. Is this facility located on Indian country? ,(check one) Yes ❑ No 19. Applicant Certification I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. Dave Neff Plant Manager Printed name of Person Signing Title of Date North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement representation, or certification .in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) I Page 5 of 5 i C-MI 10/08 7�.. ;\\ _--• • �� ( � V�� `LIB ". /, .a".'�� •:g -. �7•' ,.� \ 1 �~:f)oQ �11 sal; -•% sn � ,.? ��. : �.. /�:, , •� ,..; �' ,, �; :1 1 fY, �, t �;1- i ,� . _ • _ \ .� ,_;: �� _ fl 1. -r ,� .._ .�� 4. �.... a ter �; .'\ ,asps;.;-,:.'.:1—\�_. /. l rJ /; ss2a,� �,•:. :�-sum t' (� .,• k . osb - `___ ' _.:� �= %— . /, 'loco• o ,\. 'oc7 oo .� � ` ` .\..,1 r �\\ :.�� 1� • r ��-�� 1536 . /, ]Cem � 'Temple Phfladal hia \— } / Y.,I Ch ..� . .�.N / I Ch uCe57 % 1637 /'/r-•� � stein ! t-_1_== :l ' �� :✓ 'l ___ \'\ : �`� `.`• 309s, r _` %fi— ro3s • �lopo v 37 • .-. ��r' �'I ` � Vim.' `� ''�`Li�l 1030 .Y t '`� • / 7' � - � -� , old ��`` ,/: � � 1 \ Latitude: 35151'02" Longitude: 81 °03'23" Quad: Stony Point, N.C. Stream CIass: C Subbasin: 3070G Receiving Stream: 'Third Creek NCO072664 Shurtape Technologies Stony Point Tape Plant FacilityEU Location. .North SCALC 1:_by000 w-, 27 July 2012 Subject: Responsible Corporate Official Delegation of Authority Shurtape Technologies, LLC North Carolina Manufacturing Facilities To: Whom It May Concern Please be advised that as the Responsible Corporate Official, I am designating the following personnel as the duly authorized representatives of the Responsible Corporate Official for the referenced facilities. The duly authorized representatives of the Responsible Corporate Official are responsible for the overall operation of the subject facilities. As the duly authorized representatives of the Responsible Corporate Official, signature authority for all environmental permitting and reporting requirements, including the following, have been delegated: • Air permit applications, notifications, reports, and compliance certifications as required under the Clean Air Act; • Wastewater discharge permit applications, reports, and compliance certifications as required under the Clean Water Act; • Reporting required for Tier II and TRI under EPCRA; • License applications and reporting requirements under NRC regulations; and, • Any other environmental regulatory requirements that stipulate signature by the Responsible Corporate Official. Carl Tolbert, Director of US Manufacturing, is a -duly authorized representative for all of the below -listed facilities. In addition, the following key personnel are also duly authorized representatives: FACILITY AUTHORIZED REPRESENTATIVES HickoryComplex, Plant 33 Andy Buckland, Plant Manager Hickory Complex, Plant 36/27 Paul Scott, Plant Manager Hudson Facility, Plant 24 ' Robert Zendel, Plant Manager - Stony -Point-Facility;- Plant 34 - - - - -David Neff; -Plant Manager - - - - These delegations as the duly authorized representatives of the Responsible Corporate Official, including signature authority, shall -be in effect until such time as I revoke this authority. Should you or a member of your agency have any questions concerning this delegation of authority, please -contact Mark Hawes, or the duly authorized representatives above at (828) 322-2700. Respectfully, Wayne L. Helton Vice President of Manufacturing cc: Each Duly Authorized Representative HOLD STRONG Shurtape Technologies, LLC PO Box 1530 Hickory, NC 28603 www.shurtaoe.com Bell, Wes From: Mark Hawes [mhawes@shurtape.com] Sent: Monday, March 03, 2014 9:52 AM To: Weaver, Charles Cc: Bell, Wes; Jerry W. Eplin Subject: Shurtape - NPDES Permit NCO072664 - Renewal Charles, Good morning. This email is a follow up to our telephone conversation on 20 February 2014 concerning the renewal of the subject permit. The general conditions in the permit require the annual submission of a wastewater performance report by 1 March of each year. As the Stony Point facility discharges less than 200,000 GPD it is my understanding from the Regional Office staff that this provision is not applicable to the facility. In our conversation you agreed that it was not applicable and would add a special condition in the - permit specifically noting the provision in the General Conditions is not applicable. I would respectfully request that you include this special condition in the permit when it is renewed. I have spoken with Wes Bell in the Mooresville Regional office regarding this requirement. He concurred the provision was not applicable. Please send a revised draft copy of the proposed renewal for review prior to issuance. If you would like to discuss this further, please contact me. Thank you for your kind consideration of this request. Sincerely, Mark E. Hawes, P.E. Director of Environment & Safety Shurtape Technologies, LLC. PO Box 1530 Hickory, NC 28603-1530 Voice: 828.267.8428 Cell: 828.381.1223 Fax: 877.859.9746 www.shurtape.com I www.shurtech.com +der 1 �` This a -mail message and its attachments are for the sole use of the intended recipients. They may contain confidential information or other information subject to legal restriction�lf you are not the intended recipient of this message, please do not read, copy, use or disclose this message or its attachments, notify the sender by replying to this message and delete or destroy all copies of this message and attachments in all media.