NC0034967_Regional Office Historical File Pre 2018 (6)

SOC PRIORITY PROJECT: NO
To:. Permits and Engineering Unit
Water Quality Section
Attention: Charles Weaver
Date: November 18, 2004
NPDES STAFF REPORT AND RECOMMENDATIONS
County: Alexander
NPDES Permit No.: NC0034967
MRO No.: 04-83
PART I - GENERAL 1MORMATRON
1. Facility and address: Carolina Glove Company WWTP
140 Glove Mill Road
Taylorsville, North Carolina 28681
2. Date of investigation: November 10, 2004
3. Report prepared by: B. Dee Browder, Environ- Engr. I
4. Person contacted and telephone number: Dan Nichols, Engineering Manager,
[phone]
Dwight Mecimore, Maintenance
Manager,[phone]
5. Directions to site: From the junction of. Hwy 64 and Liledoun Road in Taylorsville
travel south on Liledoun Road. Travel approximately 1.7 miles and turn left onto
Glove Mill Road. The facility is located at the end of Glove Mill Road.
6. Discharge point(s), List for all discharge points: -
Latitude: 350 53' 40"
Longitude: 81' 12' 50"
Attach a USES Map Extract and indicate treatment plant site and discharge point
on map. N/A
USGS Quad No.: D 14 NW Taylorsville, NC
7. Site size and expansion area consistent with application: Yes.

Page Two
8. Topography (relationship to flood plain included): Rolling topography. The site is
not located in a flood plain:
9. Location of nearest dwelling: None within 500 feet of the facility.
10. Receiving stream or affected surface waters: Lower Little Creek
a Classification: C
b: River,Basin and Subbasin No.: Catawba 03-08-32
c. Describe receiving stream features and pertinent downstream uses: The
receiving earn was approximately 30 feet wide and 12 inches deep at the
time:of the site,visit.:-'The Town of Taylorsvdle WWTP discharges
approximately one .mile downstream from the Carolina Glove W WTP.
discharge. General Class C uses downstream. ' -
PART H - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
L a. Volume of wastewater: 0.015 MGD (Design Capacity)
b. What is the current permitted capacity: 0.015 MGD
C. Actual treatment capacity of current facility (current design capacity):0.015
MGD
d. Date(s) and construction activities allowed by previous , ATCs issued in the
previous two years: N/A
e. Description of existing or substantially constructed WWT facilities: The
facility consists, of a comminutor, aeration basin, clarifier- with sludge
return, and effluent- chlorinator (not in use):: .
£ Description of proposed WWT facilities:. N/A
g. Possible toxic impacts to surface waters: Chlorine is added to the waste
stream.
h. Pretreatment program (POTWs only): Not Needed.
2. Residual handling and utilization/disposal scheme: Materials are removed by
Taylorsville Precast Molds and hauled to their permitted land application site.
a If residuals are being land applied specify DWQ Permit No.: N/A
Residuals contractor: Taylorsville Precast Molds permitted by DSW
Permit No: SLAS02-04
Telephone No. [phone]
b. Residuals stabilization: N/A
C. Landfill: N/A

Page Three
Treatment plant classification: Class II
3. SIC Code(s): 3151 Wastewater Code(s): 02
4. MTU Code(s): 06007
PART III - OTHER PERTINENT INFORMATION
L Is this facility being constructed with construction grant funds or are any public
monies involved (municipals only)? No
2. Special monitoring or limitations (including to)dcity) requests: None at this time.
3. Important SOC/JOC or compliance schedule dates: N/A
Submission of plans and specifications
Begin construction
Complete construction
4. Alternative analysis evaluation
a. Spray irrigation: N/A
b. Connect to regional sewer system: The nearest collection system line is
approximately 3 miles away.
C. Subsurface: N/A
d. Other disposal options: N/A
PART IV - EVALUATION AND RECOMMENDATIONS
The permittee is applying for renewal of the permit to discharge wastewater . it is
recommended that the permit be renewed as requested.
Please note that the facility has begun tracking flow with their water usage data as
requested in September.
Signature of Repo eparer ate
Water Q egional Supervisor Date

Michael F. Easley, Governor
ATF9
QG
Dan Nichols
Engineering Manager
P.O. Box 999
Conover, North Carolina 28613-0999
Dear Mr. Nichols:
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
VIC DEPT. OF ENV»oPo94�7� ,A
I® c��Ql Y W Niifi eK RErDirector
V tlr ' d`` Division oJNW'ai6c Quality
.September 1, 2004 SEP 0 2 2004 `A
1 51' �jf ^ 1 P. P����
Subject: Receipt of permit renewal application.
NPDES Permit NCO034967
Carolina Glove Co./Taylorsville Sewing Plant
Catawba County
The NPDES Unit received your permit renewal application on August 17, 2004. A member of the NPDES Unit will
review your application. They will contact you if additional information is required to complete your permit renewal. You
should expect to receive a draft permit approximately 30-45 days before your existing permit expires. The requirements in
your existing permit will remain in effect until the permit is, renewed, (or the Division takes other action):
If you have any additional questions concerning renewal of the subject permit, please contact meat (919) ,733-5083,
extension 520.
Sincerely,
Carolyn Bryant
Point Source Branch
cc: CENTRAL, FILES
CMooresvill_e_Regio_nal_O_ffice/Water Quality
NPDES Unit —'
No�rthCarolina
Aawra!!ty
of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone [phone] Customer Service
',R,nc.us 512 N. Salisbury St. Raleigh, NC 27604 FAX [phone]

CAROL11111111 CAROLINA GLOVE CO. Phone: [phone]
� P. O. Gnawer 8 6 Fax: [e-mail]
Newton, NC 28658 Email: [e-mail]
August 12, 2004
NC DENR / Water Quality / NPDES Unit.
Attn.: Mr. Charles H. Weaver
1617 Mail Service Center
Raleigh, NC 27699-1617
Dear Mr. Weaver
This letter and enclosed documentation is for renewal of NPDES Permit NCO034967 for
Carolina Glove Company. No changes have been made to the waste water system at
the Alexander County location. All discharge is Sanitary in nature, no water is used in
any manufacturing process.
Enclosed is a signed permit application, two copies and maps showing the location of
the plant relative to its location near the Lower Little River.
If you have any Questions or problems please contact:
Dan Nichols
Engineering Manager
Carolina Glove Company
PO Box 999
Conover, NC 28613-0999
Tel [phone] ext. 154
Fax [phone]
Sincerely
Dan Nichols
hard worlds' ...comfort crafted

i NPDES PERMIT APPLICATION - SHORT FORM C-Manufacturing
For manufacturing or commercial facilities with a discharge <1 MGD
N. C. Department of Environment and Natural Resources
Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
http://h2o.enr.state.nc.us/NPDES/
NPDES Permit Number INCOO
Please print or type
1. Contact Information:
Facility Name Carolina Glove Company/Taylorsville Sewing Plant
Owner Name Carolina Glove Company
Street Address 140 Glove Mill Road
City Taylorsville
State / Zip Code North Carolina
Telephone Number 828-632-2107
Fax Number 828-632-7650
e-mail Address glove l(r_i carolinaglove. com
Operator Name Carolina Glove Company
Street Address PO Box 999
City Conover
State / Zip Code North Carolina
County Catawba
Telephone Number 828-464-1132
2. Location of facility producing discharge:
Check here if same as above
Facility Name (If different from above)
Street Address or State Road
City
State / Zip Code
County
3. Ownership Status:
Federal 71 State 0 Private � Public
4. Standard Industrial Classification (SIC) code(s): 2381
S. Number of employees: 80
6. Principal product(s) produced: Industrial Work Gloves
Principal raw material(s) consumed: Cotton Fabric
7. Principal process(es):Cutting and Sewing
Page 1 of 3 Version -08103

NPDES PERMIT APPLICATION - SHORT FORM C-Manufacturing
For manufacturing or commercial facilities with a discharge < 1 MGD
8. Amount of principal product produced or raw material consumed
/List snerifir amounts ronsum.ed and/nr units of nmrhirtinn 1
Product Produced or Raw Material
Consumed
AVERAGE
Product Produced or Raw Material
Consumed
PEAK
per Day
per Month
7,355 Dozen Pairs
per Year
9. Check here if discharge occurs all year , or circle the month(s) in which discharge
occurs: ,
January February March April
July August September October
Days per week discharge occurs: 5
May June
November December
NOTE: If the facility has separate discharge points (outfalls) or multiple industrial processes,
include a schematic diagram of wastewater.flow at the facility.
10. Types of wastewater discharged to surface waters only
Discharge per operating month
Flow
GALLONS PER OPERATING MONTH
Sanitary - monthly average
16460
Utility water, etc. - monthly average
N/A
Process water - monthly average
N/A
Monthly Average
total discharge (all types)
16460 Gallons
11. List all permits, construction approvals and/or applications (check all that apply and provide permit
numbers or check none if not applicable):
Type
None
0 UIC
0 NPDES
PSD
0 NESHAPS
Permit Number
TVAe Permit Number
0
Non -Attainment
0
Ocean Dumping
Dredge/Fill
Permits
RCRA
Other
Page 2 of 3 - Version -08103

NPDES PERMIT APPLICATION - SHORT FORM C-Manufacturing
For manufacturing or commercial facilities with a discharge < 1 MGD
12. Number of separate discharge points: _1
13. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including
latitude and longitude):
Lower Little River Lat: 35.8945656 Lon-81.2140503
14. Do you add any chemicals that may be discharged? (Please list and explain source and
potential amounts.)
15. Is this facility located on Native American lands? (check one)
YES = NO =
I certify that I am familiar with the information contained in the application and that to the
best of my knowledge and belief such information is true, complete, and accurate.
Printed name of Person Signing Title
Signature of Applicant Date
North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false
statement representation, or certification in any application, record, report, plan, or other document files or
required to be maintained under Article 21 or regulations of the Environmental Management Commission
implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or
monitoring device or method required to be operated or maintained under Article 21 or regulations of the
Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable
by a fine not to' exceed $10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section
1001 provides a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, or both,
for a similar offense.)
Page 3 of 3 Version -08103

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1--Ta�lor- svillj-
rW.

GLOVE COMPANY
Sludge Treatment
Overview of Sludge Treatment Operations at Carolina Glove Company, Taylorsville, NC.
All waste water is of a sanitary nature, no treatments or processes use water.
Sewage from all buildings is piped to the treatment unit.
The Muffin Monster breaks up the sludge.
Tank one is the aerator.
Tank. two is the clairifer, this requires scraping twice each week to remove buildup. Scum is returned
to the aerator tank.
Tank three is the chlorinator unit.
Treated waste water is piped to the Lower Little River.
Regular testing is performed by a County Waste Water Official and records of inspections and testing
are maintained at the Plant Office.
0 cu�l 0it
Rev 1.0 Issued 8/12/04 DN

i
GLOVE COMPANY
Sludge Management Plan
Uescri tion of 51ud e Management at Carolina Glove Company's Ta lorsville Plant.
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The Muffin Monster liquefies all solids. The aerator tank.
�+s'»' � • 'ems '�`.. jj[
is
The Clarifer tank. Scum is returned to the Aerator
r°
The Chlorniator
Ile
Af F
r ry r
•T t,( SHE 'u1 � TMv3 a1C l(� 4,
Final discharge of the treated waste water
All wastewater is treated in the on -site facility. Regular checks of the system are made by County
Officials.
Rev 1.0 Issued 8/12/04
DN