Loading...
HomeMy WebLinkAboutWQ0034380_Renewal Application_20201023Initial Review Reviewer Thornburg, Nathaniel Is this submittal an application? (Excluding additional information.)* r Yes r No Permit Number (IR)* WQ0034380 Applicant/Permittee Sanderson Farms, Inc. (Processing Division) Applicant/Permittee Address PO Box 988, Laurel, MS 39441 Is the owner in BIMS? r Yes r No Is the facility in BIMS? r Yes r No Owner Type Organization Facility Name Sanderson Farms - Kinston WWTP County Lenoir Fee Category Major Is this a complete application?* c Yes r No Signature Authority Signature Authority Title Signature Authority Email Document Type (if non -application) Email Notifications Does this need review bythe hydrogeologist?* r Yes r No Regional Office CO Reviewer Admin Reviewer Fee Amount $0 Complete App Date 10/23/2020 Below list any additional email address that need notification about a new project. Email Address Comments to be added to email notfication Comments for Kendall Comments for RO Comments for Reviewer Comments for Applicant Submittal Form Project Contact Information Rease provide information on the person to be contacted by N B Staff regarding electronic receipt, another correspondence. ittal, confirmation of iptd othd .......................................................... ronc su_ - Name * Stephanie Shoemaker Email Address* sshoemaker@sandersonfarms.com Phone Number* 6016494030 Project Information ........ ......... ............................................................................................................................. ......... ............ .... .... ........ ... ... .... .... .... ... ... ... .... .... .... ... .... .... ......... ...... Application/Document Type* r New (Fee Req ui red) r Modification - Major (Fee Required) r Renewal with Major Modification (Fee Required) r Annual Report r Additional Information r Other O Modification - Minor G Renewal C GW-59, NDMR, NDMLR, NDAR-1, NDAR-2 r Residual Annual Report r Change of Ownership We no longer accept these monitoring reports through this portal. Please click on the link below and it will take you to the correct form. https://edocs.deq.nc.gov/Forms/NonDischarge_Monitoring_Report Permit Type:* r Wastewater Irrigation r High -Rate Infiltration r Other Wastewater r Reclaimed Water r Closed -Loop Recycle r Residuals r Single -Family Residence Wastewater r Other Irrigation Permit Number:* WQ0034380 Fbs Current Existing pernit number Applicant/Permittee* Sanderson Farms, Inc. (Processing Division) Applicant/Permittee Address* PO Box988, Laurel, MS39441 Facility Name * Sanderson Farms - Kinston WWTP Please provide comments/notes on your current submittal below. Cover letter in attached pdf. At this time, paper copies are no longer required. If you have any questions about what is required, please contact Nathaniel Thornburg at nathaniel.thornburg@ncdenr.gov. Please attach all information required or requested for this submittal to be reviewed here.* (Application Form Engineering Rans, Specifications, Calculations, Rc.) Sanderson Farms Kinston Non -Discharge Permit Renewal 1.77MB 2020.pdf upload only 1 FLFdocurrent (less than 250 M3). Multiple docurrents mist be combined into one R7Ffile unless file is larger than upload linit. * V By checking this box, I acknowledge that I understand the application will not be accepted for pre -review until the fee (if required) has been received by the Non - Discharge Branch. Application fees must be submitted by check or money order and made payable to the North Carolina Department of Environmental Quality (NCDEQ). I also confirm that the uploaded document is a single PDF with all parts of the application in correct order (as specified by the application). Mail payment to: NCDEQ — Division of Water Resources Attn: Non -Discharge Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Signature * Submission Date Is filled inautorraticallyonce subrrilted. Sanderson Farms' October 23, 2020 Sanderson Farms, Inc. Post Office Box 988 • Laurel, Mississippi 39441-0988 Telephone (601) 649-4030• Facsimile (601) 426-1461 NC DEQ Non -Discharge Branch —Archdale 942W 512 N. Salisbury St. Raleigh, NC 27604 Re: Sanderson Farms Inc. Kinston Processing WQ0034380 To whom it may concern, Enclosed is the permit renewal for the Sanderson Farms Inc. Kinston Processing WQ0034380. Please contact me at 601-426-1572 or sshoemaker@sandersonfarms.com with any questions. Thanks, Stephanie Shoemaker Manager of Environmental Sanderson Farms Inc. Section II Permit Information Sanderson Farms Inc. Kinston Processing is a poultry processing facility that receives live birds, slaughters, eviscerates, cuts/debone, and packages for food service customers. The plant runs two shifts of processing and one shift of sanitation, normally 5 days per week. Chemicals used in the plant are: - Sodium hydroxide for pH control - Peracetic acid for microbial control - Sanitation chemicals use on the third shift to clean the inside of the processing plant. - Sodium thiosulfate - Sodium hypochlorite - Chemical softeners for the boiler - Condenser chemicals to maintain the condensers - Coagulant (as needed) to control solids in the clarifier. The wastewater facility consists of: • a process pump station with two 2,000 GPM pumps and an influent flow meter • a stormwater pump station with two 220 GPM pumps and flow meter ■ a flow splitter • a 17.8 million gallon clay lined, synthetically covered anaerobic pond with waste gas blowers and burner • an anaerobic pond pump station with two 1,180 GPM pumps and a flow meter • a 523,000 gallon anoxic basin with mixer • a 2,969,000 gallon aeration basin with nine blowers • a return activated sludge (RAS) screw pump and two return mixed liquor (RML) screw pumps • a 38,100 gallon deaeration basin with mixer • a 644,000 gallon clarifier with a waste activated sludge line flow meter • a 5.1 MG clay lined waste sludge lagoon • a Parshall flume • an ultraviolet light disinfection system • a 10.2 MG wet weather storage pond and an 8.2 MG holding lagoon • an irrigation pump station with three vertical 2,079 turbine pumps and flow meter • approximately 232.8 acres of spray irrigation area with 9 zones and 15 subfields. Process water from the plant is screened for solids (meat and feathers) in the offal pit; these solids are augered onto trucks to be taken to the contracted rendering facility. The water then flows through the Dissolved Air Flotation (DAF) system and the fat is skimmed and pumped to the rendering truck. The water exits the DAF then flows to the anaerobic lagoon. Water from the exit end of the anaerobic lagoon is pumped to the anoxic basin where it mixes with RAS and RML from the deaeration basin. It then flows to the aeration basin for the nitrification/denitrification process. Water then flows to the clarifier to settle solids, gets disinfected through the UV lights, then flows to the spray lagoon where it is then land applied. State of North Carolina Department of Environmental Quality DWR Division of Water Resources NON -DISCHARGE SYSTEM RENEWAL Division of Water Resources FORM: NDSR 01-20 This form is for renewal without modification for all non -discharge system permits, except Residuals Management and Single - Family Residence Wastewater Irrigation System permits. For more information, visit the Water Quality Permitting Section's Non -Discharge Branch Website. I. PERMITTEE INFORMATION: 1. Permittee: SANDERSON FARMS KINSTON FACILITY 2. Signature authority's name: BOB BILLINGSLEY per 15A NCAC 02T .0106(b) Title: DIRECTOR OF DEVELOPMENT Primary Telephone number: (601) 649-4030 Office Secondary number: (_) _- Select Email Address: picbillincsley(n')sandersonfarms.com 3. Permittee's mailing address: PO BOX 988 City: LAUREL State: MS Zip: 39441- 4. Billing address (if different from above): City: State: Zip: - 5. Contact person's name (if different from signature authority): STEPHANIE SHOEMAKER Title: ENVIRONMENTAL MANAGER Primary Telephone number: (601) 649-4030 Office Secondary number: (601) 426-1572 Direct Email Address: sshoemaker(aa-)sandersonfarms.com II. PERMIT INFORMATION: 1. Existing permit number: WQ0034380 2. Has the facility been constructed? ® Yes or ❑ No If yes, has the facility been constructed in accordance with the permit and the Division -approved plans and specifications? [ 15A NCAC 02T .0110] ® Yes or ❑ No If no, a formal permit modification request shall be submitted to the Division. 3. Has any of the property ownership within the facility and/or disposal area changed from what is indicated in the current permit (Attachment B — disposal field owner/lessee)? ❑ Yes or ® No Has the Permittee had a name change or has the permit changed ownership? ❑ Yes or ® No If yes to either, a permit modification request shall be submitted to the Division. [15A NCAC 02T .0105] 4. Is this facility a Privately -Owned Public Utility? ❑ Yes or ® No If yes, provide two copies of the Certificate of Public Convenience and Necessity from the North Carolina Utilities Commission demonstrating the Applicant is authorized to hold the utility franchise. [ 15A NCAC 02T .0115(a)(1)] 5. Is the Permittee a Home/Property Owners' Associations or Developers of lots to be sold? ❑ Yes or ® No If yes, provide the following: • For Home/Property Owners' Associations — ❑ erational Agreement FORM: HOA and a copy of the proposed or approved Articles of Incorporation, Declarations, and By-laws [ 15A NCAC 02T .0115(c)] • For Developers of lots to be sold — Operational Agreement (FORM: DEV) [15A NCAC 02T .0I 15(b)] FORM: NDSR 01-20 Page 1 of 4 State of North Carolina Department of Environmental Quality DWR Division of Water Resources NON -DISCHARGE SYSTEM RENEWAL Division of Water Resources FORM: NDSR 01-20 6. Does the facility treat and dispose of industrial wastewater? If yes, complete items below. If no, skip to the next section. Indicate the approximate percentage of wastewater makeup: Industrial:97.5% Domestic:0% Stormwater:2.5% For all industrial wastewater sources (excluding those permitted under a pretreatment permit), provide a detailed industrial process description including: • An overview of the manufacturing process • An inventory of all materials used for manufacture, including chemicals and biological matter An overview of cleaning and treatment methodology, including an inventory of treatment materials and compounds Has the nature of wastes (e.g., change in industrial processes, introduction of new materials or chemicals, etc.) described in the approved permit application(s) changed? ❑ Yes or ® No If yes, a permit modification request shall be submitted to the Division. [G.S. 141-215.1(d)1 III. SITE MAP: 1. Provide an updated site map in accordance with 15A NCAC 02T .0105(d) that shows the following (if applicable): The site map is not required to be signed or sealed by a Professional Engineer. However, the map must indicate the source of information. For example, parcel lines taken from a county GIS map should reference the GIS website. ® Legend, north arrow, and scale ® Topographic contours on all disposal sites ® Soil mapping units on all disposal sites ® All facility -related structures and fences within the treatment, storage, and disposal areas ® All habitable residences and places of assembly within 500 feet of all treatment, storage, and irrigations sites ® Location of all wells, streams (ephemeral, intermittent, and perennial), springs, lakes, ponds, ditches, and other surface drainage features within 500 feet of all waste treatment, storage, and disposal site(s) ® Latitude and longitude coordinates of all monitoring wells (decimal degrees to 6 digits) ® Location and identification of major components of the waste disposal system ® The wetted perimeter of all irrigation fields with field names (named according to the approved permit) ® Location and ownership of property boundaries within 500 feet of the disposal area (including road/rail right-of-ways) ® The delineation of compliance and review boundaries ® Distance measurements verifying all setbacks are being met ® Stormwater drainage controls ® 100-year fluudplalll ❑ For reclaimed water generation permits, provide a separate map showing all distribution lines and utilization permit locations that are connected to the water generation facility and are permitted by the Non -Discharge Branch (excludes Local Program permitted facilities). Include all reclaimed water distribution line and reclaimed water utilization permit numbers. FORM: NDSR 01-20 Page 2 of DWR State of North Carolina Department of Environmental Quality Division of Water Resources Division of Water Resources IV. GROUNDWATER MONITORING WELLS NON -DISCHARGE SYSTEM RENEWAL FORM: NDSR 01-20 1. Does the facility have a proposed or existing groundwater monitoring well network? ® Yes or ❑ No If no, skip to next section. If yes, complete the following table (NOTE — This table may be expanded for additional wells): Well Name Status Latitude 8 Longitude e Gradient Location MW-1 Active 35.2493670 -77.6761380 Down Gradient On Review Boundary MW-2 Active 35.2414020 -77.676999" Down Gradient On Review Boundary MW-3 Active 35.239433" -77.6697770 Down Gradient On Review Boundary MW-4 Active 35.2368880 -77.6661370 Down Gradient On Review Boundary MW-5 Permanently Abandoned 35.2463340 -77.666021 ° Down Gradient On Review Boundary MW-6 Active 35.2499510 -77.6651740 Down Gradient On Review Boundary MW-7 Active 35.250197" -77.6663480 Down Gradient On Review Boundary MW-8 Active 35.2406750 -77.667441 ° Up Gradient On Review Boundary MW-9 Active 35.243759 -77.667391 ° Down Gradient On Review Boundary a. Coordinates must be in NAD83 and have 6 decimal degrees V. SETBACK WAIVERS, EASEMENTS, AND LEASES: 1. Does the permit have any setback waivers, easements, or leases? ❑ Yes or ® No If yes, provide copies of all documents and complete the table below: Document Type Grantor or Parcel No. Grantee Expiration Date County Registered Deed Book Deed Page Document Description a Select Select Select Select Select Select Select a. The document description shall list any reduced setbacks with distance, etc. 2. For reclaimed water utilization permits: Is reclaimed water utilized on property not controlled by the generator? ❑ Yes or ® No A lease, easement, or agreement must be provided allowing for the utilization of reclaimed water on the property or within the facility. For irrigation of reclaimed water, an easement is required per 15A NCAC 02U .0501(6). All documents shall be listed in the table above. FORM: NDSR 01-20 Page 3 of 4 State of North Carolina DWR Division of Water Resources VI. RELATED PERMITS Department of Environmental Quality Division of Water Resources NON -DISCHARGE SYSTEM RENEWAL FORM: NDSR 01-20 1. If this permit has interactions with other wastewater permits (collection systems, NPDES, etc.), complete the table below (provide additional pages if necessary): Permit Type Permit No. Description 2. Does the facility have an approved flow reduction [15A NCAC 02T .01 IQ I? ❑ Yes or ® No If yes, attach the measured monthly average amount of wastewater flow contributed per unit for the 12 months prior to permit renewal. If any of these monthly averages are within 20% of the approved value, the Permittee shall provide a reevaluation of the reduced flow value using the methodology applied to the original flow reduction application. Also, attach a copy of the flow reduction approval letter. APPLICANT'S CERTIFICATION ISA NCAC 02T .OI06(b) I, BOB BILLINGSLEY, attest that this renewal application has been reviewed by me, and is accurate and complete to the best of my knowledge. I understand that any unauthorized discharge of wastewater from this non -discharge system to surface waters or the land may result in an enforcement action that may include civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the Division of Water Resources should a condition of this permit be violated. I also understand that if all required parts of this application are not completed, this application may be returned to me as incomplete. I further certify that the Applicant or any parent, subsidiary, or other affiliate of the Applicant has not been convicted of an environmental crime, has not abandoned a wastewater facility without proper closure, does not have an outstanding civil penalty where all appeals have been exhausted or abandoned, are compliant with any active compliance schedule, and does not have any overdue annual fees. NOTE — In accordance with General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per violation. The Applicant's Certification shall be signed in accordance with 15A NCAC 02T .0106(b). Per 15A NCAC 02T .0106(c1, an alternate person may be designated as the signing official if a delegation letter is p+-a■��s m_a person who Imu-11c criteria in I5A NCAC 0'T .0106(b) THE COMPLETED APPLICATION AND SUPPORTING DOCUMENTATION SHALL BE SUBMITTED TO: NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION NON -DISCHARGE BRANCH By U.S. Postal Service: By Courier: By Email: Non -Discharge Branch Non -Discharge Branch — Archdale 942W Non-Discharge.Reortstitncdenr.goy 1617 Mail Service Center 512 N. Salisbury St. Raleigh, NC 27699-1617 Raleigh, NC 27604 TELEPHONE NUMBER: (919) 707-3654 FORM: NDSR 01-20 Page 4 of 4 A dam/ 8A f, _aA / ►aril ® Project boundary L_-'Spray Field boundary Habitable residence or place of public assembly — — Drainage ditch Private irrigation well (non -potable) Ponded areas —•— Falling Creek — Tributary to Falling Creek --- 4 foot contour 1 � ll I / 1 0 500 1,000 2,000 Feet t Sanderson Farms Kinston wastewater irrigation system zones. NUTTER+ASSOCIATES ENVIRONMENTAL CONSULTANTS �V Pump Station Lk Waste Water Treatment Facility and Storage Ponds �� Cr V� \ ♦ �� — FOY WILL E A� NNE WELLS RONALD E BAPTIST CHILDRENS HOME OF r Kn Lk Fencing Along Top Edge of Berm ` Myy i - / St / o , F WELLS RONALD E i * _ �1 ,St , Go31 Kn Go t A 1'„�_ ,/ y � � �r � St StJ.7W-5 StLk J r Go rI! G W. ; o T f ' �W rLk BAPTIST CHILDNS HOME OF / _ ,/r ! r' Lk�,/'� r i A . A� F�� �� ✓ ��r Go H� �EY� R BAPTIST CHILD" HOME OF�Lk }Y / V(' � St Lk ( a i Lk Ax Ka "Lk // ,% t� /(+`Ka Lk St �Ji I tJ �I Monitoring Well Latitude Longitude Elevation (ft) MW-1 35.249367 -77.676138 45.58 MW-2 35.241402 -77.676999 39.02 MW-3 35.239433 -77.669777 38.21 MW-4 35.236888 -77.666137 33.31 MW-5 35.246334 -77.666021 39.69 MW-6 35.249951 -77.665174 37.84 MW-7 35.250197 -77.666348 34.32 MW-8 35.240675 -77.667441 38.39 MW-9 35.243759 -77.667391 37.18 \\; Kn —7 f'Lk :>a V I ` Ka \ \ �'/// + Itl \Kn / gW VyELLS RONALD E v� + % i Lk 1 Lk \� Wa �� ECH HARV -ESR \�� � St �� BMW 3 � Control monuments are metal bolts set in concrete well pad % / t✓" / L SWELLS R NALD E BAPTIST CHILDRENS HOME Property line shown taken from a survey by The Eas ro OF i Lk —� `� % ! l i r0Go -' MW-4% B.S IF IRi'E_Y 0 Boundary Review boundary L— J Compliance boundary % `�� / ; ,f r; - T,IlLLFI i LLC Monitoring well A Private irrigation well (non -potable) — — Drainage ditch i —•—• Falling Creek I�LDS LLC — - Tributary to Falling Creek 4 foot contour ® Ponded areas T!JLLFIELD LLC Soil mapping unit within WWIS'� BI, Blanton Cr, Craven Go, Goldsboro Ka, Kalmia i Kn, Kenansville Lk, Lakeland St, State 0 1,600 2,400 3,200 4,000 4,800 / Feet Wa, Wagram • Habitable residence or place of public assembly / / 1 inch = 800 feet 100-year floodplain (FEMA Zone AE) GROUNDWATER MONITORING NETWORK MAP m SANDERSON FARMS (PROCESSING DIVISION) 0 WASTEWATER IRRIGATION SYSTEM AND TREATMENT PLANT 0 KINSTON FACILITY A (Property I.D. No. (PIN) 359400671007)