HomeMy WebLinkAboutNC0085359_Compliance Evaluation Inspection_20201001United States Environmental Protection Agency
Form Approved.
EPA Washington, D.C. 20460
OMB No. 2040-0057
Water Compliance Inspection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 IN 1 2 u 3 I NC0085359 111 121 20/10/01 I17 18 LC] I 19 I s I 20L]
21111I I I I I I I II I I I I I I I I I I I I I I I I I I I I I I I II I I I I I r6
Inspection
Work Days Facility Self -Monitoring Evaluation Rating B1 QA ---------------------- Reserved -------------------
67
I 72 I ni I 71 I 74 79 I I I I I I I80
701� I 711 L
LJ L -1 I I
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES Dermit Number)
10:OOAM 20/10/01
15/01/01
Twelve Mile Creek WWTP
8299 Kensington Dr
Exit Time/Date
Permit Expiration Date
Waxhaw NC 28173
01:07PM 20/10/01
19/12/31
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
Jonathan Brian Jordan/ORC/704-562-4542/
Name, Address of Responsible Official/Title/Phone and Fax Number
Contacted
Bart Farmer,4600 Goldmine Rd Monroe NC 28110/Water Reclamation Facilities
Superintendant/704-296-4227/7042897395 No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit 0 Flow Measurement Operations & Maintenar Records/Reports
Self -Monitoring Progran 0 Sludge Handling Dispo: Facility Site Review Effluent/Receiving Wate
Laboratory
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
DocuSigned by:
Roberto Scheller � � DWR/MRO WQ/252-946-6481/ 10/7/2020
E91C2A007838943E.-
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
W. Corey Basinger DWR/Division of Water Quality/704-235-2194/
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
DocuSigned by:
A14CC681AF27425...
10/13/2020
Page#
NPDES yr/mo/day Inspection Type
NC0085359 I11 12I 20/10/01 117 18 i c i
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
Facility appeared to be very well operated and maintained; however, one deficiency was noted during
review of Record Keeping. Transported Chain -of -Custody's (COC's) forms were not all avalible on -site
for review and/or signed by laboratory as received.
Page#
Permit: NCO085359 Owner -Facility: Twelve Mile Creek WWTP
Inspection Date: 10/01/2020 Inspection Type: Compliance Evaluation
Permit
Yes
No
NA
NE
(If the present permit expires in 6 months or less). Has the permittee submitted a new
0
❑
❑
❑
application?
Is the facility as described in the permit?
0
❑
❑
❑
# Are there any special conditions for the permit?
0
❑
❑
❑
Is access to the plant site restricted to the general public?
0
❑
❑
❑
Is the inspector granted access to all areas for inspection?
0
❑
❑
❑
Comment: Facility operating under old permit that expired on December 31, 2019. Renewal applicatior
was received by the Division on July 5, 2019.
Record Keeping
Yes
No
NA
NE
Are records kept and maintained as required by the permit?
0
❑
❑
❑
Is all required information readily available, complete and current?
0
❑
❑
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Are all records maintained for 3 years (lab. reg. required 5 years)?
0
❑
❑
❑
Are analytical results consistent with data reported on DMRs?
0
❑
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❑
Is the chain -of -custody complete?
❑
0
❑
❑
Dates, times and location of sampling
Name of individual performing the sampling
Results of analysis and calibration
Dates of analysis
Name of person performing analyses
Transported COCs
Are DMRs complete: do they include all permit parameters?
❑
❑
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Has the facility submitted its annual compliance report to users and DWQ?
❑
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(If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operatc
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on each shift?
Is the ORC visitation log available and current?
0
❑
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Is the ORC certified at grade equal to or higher than the facility classification?
0
❑
❑
❑
Is the backup operator certified at one grade less or greater than the facility classification'
0
❑
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❑
Is a copy of the current NPDES permit available on site?
0
❑
❑
❑
Facility has copy of previous year's Annual Report on file for review?
0
❑
❑
❑
Page# 3
Permit: NCO085359
Inspection Date: 10/01/2020
Record Keeping
Owner -Facility: Twelve Mile Creek WWTP
Inspection Type: Compliance Evaluation
Yes No NA NE
Comment: At time of insDection Chain-of-Custodv (COC) forms were not comDlete, sianed off b
laboratory as received, and not being stored on -site. Please be advised that in accordance
with your NPDES Permit # NC0085359, Part II, Section D, Monitoring and Reporting, For
each measurement or sample taken prusuant to the requirements of this permit, the
Permittee shall record the date, exact place and time of sampling or measurements, and
have access to a copy (hard copy or electronic) of any record that must be kept under the
conditions of the permit.
Bar Screens
Yes
No
NA NE
Type of bar screen
a.Manual
❑
b.Mechanical
Are the bars adequately screening debris?
0
❑
❑
❑
Is the screen free of excessive debris?
0
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Is disposal of screening in compliance?
0
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Is the unit in good condition?
0
❑
❑
❑
Comment:
Pump Station - Influent
Yes
No
NA NE
Is the pump wet well free of bypass lines or structures?
0
❑
❑
❑
Is the wet well free of excessive grease?
❑
❑
❑
Are all pumps present?
0
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Are all pumps operable?
0
❑
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Are float controls operable?
0
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❑
Is SCADA telemetry available and operational?
0
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❑
Is audible and visual alarm available and operational?
0
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Comment:
Chemical Feed
Yes
No
NA
NE
Is containment adequate?
0
❑
❑
❑
Is storage adequate?
0
❑
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❑
Are backup pumps available?
0
❑
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Is the site free of excessive leaking?
0
❑
❑
❑
Comment: Alkalinity is beinq added in the form of lime at the head of WWTP.
Page# 4
Permit: NCO085359 Owner -Facility: Twelve Mile Creek WWTP
Inspection Date: 10/01/2020 Inspection Type: Compliance Evaluation
Grit Removal Yes No NA NE
Type of grit removal
a.Manual
❑
b.Mechanical
Is the grit free of excessive organic matter?
❑ ❑ ❑
Is the grit free of excessive odor?
0 ❑ ❑ ❑
# Is disposal of grit in compliance?
0 ❑ ❑ ❑
Comment: ORC indicated that performance evaluation of grit removal shows that grit removal may be
removing too much organic material along with grit.
Flow Measurement - Influent
Yes
No
NA
NE
# Is flow meter used for reporting?
0
❑
❑
❑
Is flow meter calibrated annually?
0
❑
❑
❑
Is the flow meter operational?
0
❑
❑
❑
(If units are separated) Does the chart recorder match the flow meter?
0
❑
❑
❑
Comment: Flow meters are calibrated every 6 months. Influent flow meter was last calibrated on
8/28/2020 by CITI.
Influent Sampling
# Is composite sampling flow proportional?
Is sample collected above side streams?
Is proper volume collected?
Is the tubing clean?
# Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees
Celsius)?
Is sampling performed according to the permit?
Comment: At time of inspection influent sampler was recorded at 4 degrees Celsius.
Nutrient Removal
# Is total nitrogen removal required?
# Is total phosphorous removal required?
Type
# Is chemical feed required to sustain process?
Is nutrient removal process operating properly?
Yes No NA NE
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Yes No NA NE
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■
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■
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Biological
■
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Comment: Facility has 4 treatment trains with an anoxic zone at the head of each train. Facility can alsc
add Sodium Aluminate to aid in PhosDhorous removal.
Page# 5
Permit: NCO085359 Owner -Facility: Twelve Mile Creek WWTP
Inspection Date: 10/01/2020 Inspection Type: Compliance Evaluation
Nutrient Removal Yes No NA NE
Aeration Basins
Yes
No
NA
NE
Mode of operation
Ext. Air
Type of aeration system
Diffused
Is the basin free of dead spots?
0
❑
❑
❑
Are surface aerators and mixers operational?
0
❑
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Are the diffusers operational?
E
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Is the foam the proper color for the treatment process?
0
❑
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Does the foam cover less than 25% of the basin's surface?
0
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Is the DO level acceptable?
0
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Is the DO level acceptable?(1.0 to 3.0 mg/1)
0
❑
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Comment:
Secondary Clarifier
Yes
No
NA
NE
Is the clarifier free of black and odorous wastewater?
0
❑
❑
❑
Is the site free of excessive buildup of solids in center well of circular clarifier?
0
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Are weirs level?
0
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Is the site free of weir blockage?
0
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Is the site free of evidence of short-circuiting?
0
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Is scum removal adequate?
0
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Is the site free of excessive floating sludge?
0
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Is the drive unit operational?
0
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Is the return rate acceptable (low turbulence)?
0
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Is the overflow clear of excessive solids/pin floc?
0
❑
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❑
Is the sludge blanket level acceptable? (Approximately'/ of the sidewall depth)
0
❑
❑
❑
Comment: Sludge blanket measured at < 1 foot.
Pumps-RAS-WAS
Yes
No
NA
NE
Are pumps in place?
0
❑
❑
❑
Are pumps operational?
0
❑
❑
❑
Are there adequate spare parts and supplies on site?
0
❑
❑
❑
Comment:
Page# 6
Permit: NCO085359
Inspection Date: 10/01/2020
Owner -Facility: Twelve Mile Creek WWTP
Inspection Type: Compliance Evaluation
Aerobic Digester
Yes
No
NA
NE
Is the capacity adequate?
0
❑
❑
❑
Is the mixing adequate?
0
❑
❑
❑
Is the site free of excessive foaming in the tank?
0
❑
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❑
# Is the odor acceptable?
0
❑
❑
❑
# Is tankage available for properly waste sludge?
0
❑
❑
❑
Comment:
Filtration (High Rate Tertiary)
Yes
No
NA NE
Type of operation:
Cross
flow
Is the filter media present?
0
❑
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❑
Is the filter surface free of clogging?
0
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Is the filter free of growth?
❑
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❑
Is the air scour operational?
❑
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❑
Is the scouring acceptable?
❑
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❑
Is the clear well free of excessive solids and filter media?
❑
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Comment: Facility has fabric covered drum filters. One set of filters were in backwash mode at time of
Inspection.
Disinfection - UV
Are extra UV bulbs available on site?
Are UV bulbs clean?
Is UV intensity adequate?
Is transmittance at or above designed level?
Is there a backup system on site?
Is effluent clear and free of solids?
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• ❑ ❑ ❑
• ❑ ❑ ❑
Comment: At time of inspection it was noted that alga was sluffing
off from discharge weirs of UV unit. I'
is recommended that weirs be covered from sunlight to
prevent a high TSS reading
in
effluent samples.
Effluent Sampling
Yes
No
NA
NE
Is composite sampling flow proportional?
0
❑
❑
❑
Is sample collected below all treatment units?
0
❑
❑
❑
Is proper volume collected?
0
❑
❑
❑
Is the tubing clean?
0
❑
❑
❑
Page# 7
Permit: NCO085359 Owner -Facility: Twelve Mile Creek WWTP
Inspection Date: 10/01/2020 Inspection Type: Compliance Evaluation
Effluent Sampling Yes No NA NE
# Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees 0 ❑ ❑ ❑
Celsius)?
Is the facility sampling performed as required by the permit (frequency, sampling type 0 ❑ ❑ ❑
representative)?
Comment: At time of inspection effluent sampler was recorded at 2.8 degrees Celsius.
Flow Measurement - Effluent
# Is flow meter used for reporting?
Is flow meter calibrated annually?
Is the flow meter operational?
(If units are separated) Does the chart recorder match the flow meter?
Yes No NA NE
• ❑ ❑ ❑
• ❑ ❑ ❑
• ❑ ❑ ❑
• ❑ ❑ ❑
Comment: Flow meters calibrated every 6 months. Effluent flow meter was last calibrated on 8/28/2020
by CITI.
Operations & Maintenance Yes No NA NE
Is the plant generally clean with acceptable housekeeping? 0 ❑ ❑ ❑
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ ❑
Solids, pH, DO, Sludge Judge, and other that are applicable?
Comment:
Page# 8