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NC0082821_PERMIT ISSUANCE_20090310
NPDES DOCUMENT SCANNING COVER SHEET NPDES Permit: NC0082821 Statesville Fertilizer Plant 000 Document Type- Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Correspondence Speculative Limits Instream Assessment (67b) Environmental Assessment (EA) Permit History Document Date: March 10, 2009 This docnmeat is priated oa resnse paper - igaore aay ooateat on the reverse side NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue, Governor Coleen H Sullins, Director Dee Freeman, Secretary March 10, 2009 Ms Lauren N Barlow Southern States Cooperative, Inc 6606 West Broad Street Richmond, VA 23230-1717 Subject Issuance of NPDES Permit NC0082821 Statesville Fertilizer Plant Iredell County Dear Ms Barlow Division personnel have reviewed and approved your application for renewal of the subject permit Accordingly, we are forwarding the attached NPDES discharge permit This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 1 and the Memorandum of Agreement between North Carolina and the U S Environmental Protection Agency dated October 15, 2007 (or as subsequently amended) This final permit includes no major changes from the draft permit sent to you on January 14, 2009 If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adludicatory hearing upon written request within thirty (30) days following receipt of this letter This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714) Unless such demand is made, this decision shall be final and binding Please note that this permit is not transferable except after notice to the Division The Division may require modification or revocation and reissuance of the permit This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that maybe required If you have any questions concerning this permit, please contact Charles Weaver at telephone number (919) 807-6391 cc a-� Sullins Central Files Mooresville Regional Office/Surface Water Protection l LNPDES Unit Thomas S Dunham / Ducklee & Dunham [511 102 Keisler Drive, Cary, NC 275181 Bruce T Gray / Statesville Fertilizer Plant [2582 Salisbury Highway, Statesville, NC 1617 Mail Service Center, Raleigh North Carolina 27699 1617 512 North Salisbury Street Raleigh North Carolina 27604 Phone 919 807 6300 / FAX 919 807 6495 / Internet www ncwaterquality org An Equal Opportunity/Affirmative Action Employer —50% Recycled/10% Post Consumer Paper 286771 NorthCarohna Naturally Permit NCO082821 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215 1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Southern States Cooperative, Inc is hereby authorized to discharge wastewater from a facility located at the Statesville Fertilizer Plant 2582 Salisbury Highway, six miles east of Statesville Iredell County to receiving waters designated as Fourth Creek in subbasin 03-07-06 of the Yadkin -Pee Dee River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof This permit shall become effective April 1, 2009 This permit and authorization to discharge shall expire at midnight on March 31, 2014 Signed this day March 10, 2009 C een H Sullins, Director ivision of Water Quality By Authority of the Environmental Management Commission Permit NC0082821 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked As of this permit issuance, any previously issued permit bearing this number is no longer effective Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein Southern States Cooperative, Inc is hereby authorized to 1 Continue to operate an existing 0 144 MGD groundwater remediation system with the following components Three recovery wells Lift station with wet well ♦ Caustic solution tank with pH measuring device The facility is located six miles east of Statesville at the Statesville Fertilizer Plant on U S Highway 70 in Iredell County Discharge from said treatment works at the location specified on the attached map into Fourth Creek, classified C waters in subbasm 03-07-06 of the Yadkin -Pee Dee River Basin NCO082821 - Southern States Cooperative Facility zl `� " Latitude 35046 25" Sub Basin 03 07 06 Location `kN , Longitude 80'4640" River Basin Yadkin Pee Dee f q Quad Name Statesville East County Iredell Stream Class C Receiving Stream Fourth Creek IZOIA Map not to scale Permit NCO082821 A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge from outfall 001 Such discharges shall be limited and monitored by the Permittee as specified below PARAMETER LIMITS MONITORING REQUIREMENTS Monthly Average Daily Maximum Measurement Frequency Sample Type Sample Location Flow' Continuous Recording Effluent Total Suspended Solids 30 0 mg/L 45 0 mg/L 2/Month Grab Effluent NH3 as N (April 1 — October 31 7 8 mg/L 35 0 mg/l 2/Month Grab Effluent NH3 as N November 1 — March 31 2/Month Grab Effluent Copper Monthly Grab Effluent Chlorides Monthly Grab Effluent NO3—N Monthly Grab Effluent Total Nitrogen NO2+NO3+TKN Monthly Grab Effluent Total Phosphorus Monthly Grab Effluent pH > 6 0 and < 9 0 standard units 2/Month Grab Effluent Chronic Toxicity2 Quarterly Grab Effluent Footnotes 1 All volumes of wastewater leaving the facility shall be monitored If continuous flow monitoring is not feasible, then the discharger shall record the approximate time that discharge began and ended, along with the instantaneous flow at the time of the effluent sampling 2 Chronic Toxicity (Cenodaphnia) at 3%, refer to A (2 ) There shall be no discharge of floating solids or visible foam in other than trace amounts Permit NCO082821 A (2) CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubaa at an effluent concentration of 3% The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions The tests will be performed during the months of February, May, August, and November Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as desenbed in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised February 1998) or subsequent versions The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed If reporting pass/fail results using the parameter code TGP3B, DWQ Form AT-1 (original) is sent to the below address If reporting Chronic Value results using the parameter code THP313, DWQ Form AT-3 (original) is to be sent to the following address Attention NC DENR / DWQ / Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form The report shall be submitted to the Environmental Sciences Section at the address cited above Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re opened and modified to include alternate monitoring requirements or limits If the Permittee monitors any pollutant more frequently then required by this permit, the results of such monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT Forms submitted NOTE Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring Statesville Record & Landmark Advertising Affidavit NC DENRIDWQ BUDGET OFFICE 1617 MAIL SERVICE CENTER RALEIGH NC 27699 PUBLIC NOTICE STATE OF NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION/NPDES UNIT 1617 MAIL SERVICE CENTER RALEIGH NC H699-1617 NOTIFICATION OF INTENT TO ISSUE A NPDES WASTEWATER PRRMIT On the basis of thorough staff review and applica tion of NC General Statute 143 215 1 and 15A NCAC 02H 0109 and other lawful standards and regula bons the North Carolina Environmental Manage ment Commission proposes to issue a National Pollutant Discharge Elimination System (NPDES) wastewater discharge permit to the person(s) list ed below effective 45 days from the publish date of this notice Written comments regarding the proposed permit will be accepted until 30 days after the publish date of this notice All comments received prior to that date are considered in the final determina bons regarding the proposed permit The Director of the NC Division of Water Quality may decide to hold a public meeting for thha proposed permit should the Division receive a significant degree of public interest Copies of the draft permit and other supporting in formation on file used to determine conditions present in the draft permit are available upon re- quest and payment of the costs of reproductum Mail comments and/or requests for information to the NC Division of Water Quality at the above ad dress or call Dina Sprinkle (919) 807 6304 at the Point Source Branch Please include the NPDES ti uu p in io review mrormauon on rue The NC Department of Transportation (P O Box 250 North Wilkesboro NC 28659) has applied for renewal of NPDES permit NCO028606 for the 1 77 Rest Area in Iredell County This permitted facility discharges treated wastewater to the Camel Branch In the Yadkin Pee Dee River Basin Cur rently fecal coliform ammonia nitrogen and total residual chlorine are water quality limited This discharge may affect future allocations in this Portion of the Yadkin Pee Dee River Basin David L Millsaps has applied for renewal of NPDES Permit NCO023191 for the Seven Cedars Mobile Home Park W WTP in Iredell County This permit ted facility discharges 010 MGD of treated waste water to Third Creek in the Yadkin Pee Dee River Basin. Currently total residual chlorine is water quality limited This discharge may affect future allocations In this portion of the Yadkin Pee Dee River Basin Hill Haven Residential Care Inc (114 Hill Haven Road Statesville NC 28677) has applied for re newal of NPDES permit NCO045012 for the Hill Ha yen Residential Care W WTP In Iredell County This permitted facility discharges treated wastewater to an unnamed tributary to Third Creek in the Yadkin Pee Dee River Basin Currently fecal coliform ammonia nitrogen and total residual chlorine are water quality limited This discharge may affect future allocations In this Dorton of the Yatlkin Pee Dee River Basin The Barium Springs Home for Children IP O Box 1 Barium Springs NC 28010) has appplied or renewal of NPDES permit NCO045471 (or its WWTP in Iredell County This permitted facility discharges treated wastewater into an unnamed tributary to Duck Creek in the Yadkin Pee Dee River Basin Currently BOD ammonia nitrogen dissolved oxy Ben feral coliform and total residual chlorine are water quality limited This discharge may affect future allocations in this portion of the watershed Mr Homer Prevette has applied for renewal of per mit NCO077615 for the Homer s Truck Stopp W WTP in Iredell County This permitted facility tlischarg es treated wastewater to Thud Creek in the Yadkin Pee Dee River Basin Currently fecal coliform and total residual chlorine are water quality limited This discharge may affect future allocations in this portion of Third Creek North Carolina Community Newspapers PO BOX 968 Hickory, NC 28603 Account Number 3142720 Date January 23, 2009 Description Ad Number Ad Slze PUBLIC NOTICE STATE OF NORTH CAROLINA EN 0001248091 2 x 144 L THIS IS Media General Operations, Inc Publisher of Statesville Record & Landmark Iredell County Before the undersigned a Notary Public of Catawba County North Carolina, duly commissioned, qualified, and authorized by law to administer oaths, in said County and State, that he/she is authorized to make this affidavit and sworn statement, that the notice or other legal advertisement, a copy of which is attached hereto was published in the Statesville Record & Landmark on the following dates 01/23/2009 and that the said newspaper in which such notice, or legal advertisement was published was a newspaper meeting all the requirements and qualifications of Section 1.597 of the General Statutes of North Carolina A,Wplo.npr Bnokkeepepli Newspaper reference 0001248091 " Sworn to and subscribed before me this day of "'2009 orp Publ�v�c� 1I�i OT i r My Commission expires 14 )T A BILL PLEASE PAY FROM INVOICE THANK YOU " f �qgpe (i -� d- Statesville Record & Landmark Advertising Affidavit North Carolina Community Newspapers PO BOX 968 Hickory, NC 28603 NC DENR/DWQ BUDGET OFFICE 1617 MAIL SERVICE CENTER RALEIGH NC 27699 Account Number 3142720 Date January 23, 2009 Date Category Description Ad Number Ad Size 01/23/2009 Legal Notices PUBLIC NOTICE STATE OF NORTH CAROLINA EN 0001248091 2 x 144 L Lowes Home Centers Inc [711 Tomlin Mill Road Statesville NC 286251 has applied for renewal of NPDES permit NCO085120 for its Iretlell County Distribution Center W WTP This permitted facility discharges treated wastewater to an unnamed tributary to Rocky Creek In the Yadkin Pee Dee River Basin Currently ammonia nitrogen and fe cal colifurm are water quality limited This dis charge may affect future allocations in this per Lion of the watershed Manheim Statesville (P O Box 749 Statesville NC 28687) has applied for renewal of permit NCO076333 for its Statesville Auto Auction WWTP in iredell County This permitted facility discharg es treated domestic wastewater to Fifth Creek in the Yadkin Pee Dee River Basin Currently ammo nia nitrogen fecal coliform oil & grease and total residual chlorine are water quality limited This discharge may affect future allocations inthis portion of Filth Creek. Southern States Cooperative Inc [6606 West broad St, Richmond VA 232303 has applied for renewal of NPDES permit NCO082821 for its Statesville Fer tilizer Plant in Iretlell County This permitted fa clay discharges remediated groundwater to Fourth Creek in the Yadkin Pee Dee River Basin Currently ammonia nitrogen is water quality Jim tied This discharge may affect future allocations in this portion of the watershed PUBLISH January, 23, 2009 Media General Operations, Inc Publisher of Statesville Record & Landmark Iredell County Before the undersigned, a Notary Public of Catawba County North Carolina, duly commissioned qualified and authorized by law to administer oaths in said County and State that he/she is authorized to make this affidavit and sworn statement, that the notice or other legal advertisement, a copy of which is attached hereto was published in the Statesville Record & Landmark on the following dates 01/23/2009 and that the said newspaper in which such notice, or legal advertisement was published, was a newspaper meeting all the requirements and qualifications of Section ] 597 of the GeneralZ;;; ha eep Newspaper reference 000/248091 w Sworn to and subscnbed before me this day of sty r_rr 2009 Notary tublic \ O TA n 2(�� A My Commission expires THIS IS NOT A BILL PLEASE PAY FROM INVOICE T"i I il111t11 x p� �(,/2)1, Draft NPDES Permit NCO082821 Subject Draft NPDES Permit NCO082821 From "Tom Dunham" <tdunham@dunckleedunham com> Date: Mon, 9 Feb 2009 17 24 23 -0500 To <charles weaver@ncmall net> CC "'Jam Wnght"' Qam Wnght@SSCOOP COM>, "'Vance Dann"' <Vance Dann@SSCOOP COM> Dear Mr Weaver, I am writing you in regards to the above referenced draft permit We have reviewed the draft permit and have one correction/clarification Item 1 on the SUPPLEMENT TO PERMIT COVER SHEET page A flow meter is listed as a component Please note that in November 2007 Susan Wilson, Supervisor, Western NPDES Program and Sumar Bou-Ghazale DWQ-Surface Water Protection, Mooresville agreed to our proposal to replace the flow meter with an "batch" counter system to measure the volume discharged from the treatment system A permit modification was not required for the change Therefore, a flow meter is no longer a component of the system If you have any questions or require any additional information, please do not hesitate to contact me Sincerely, Tom Thomas S Dunham, P G Senior Geologist Duncklee & Dunham PC 511-102 KoSlcr Drive Cary North Carolina 27518 Office (919) 858 9898 Mobdc (919)632-3465 tdinihanana dunckleedunham com t si 11111nnno to na Ann SOC PRIORITY PROJECT No To Western NPDES Unit Surface Water Protection Section� Attention Charles Weaver I Date October 6, 2008 OCT 9 2008�1 NPDES STAFF REPORT AND RECOMMENDATIONS -- CFVo VWP NAM County Iredell L- t°tii S0� Q F�i,CN_ _ J NPDES Permit No NCO082821 PART I - GENERAL INFORMATION Physical Location I Facility and address Southern States Fertilizer Plant 2582 Salisbury Highway 6606 West Broad Street Statesville, NC 28677 Post Office Box 26234 Richmond, VA 23260-6234 2 Date of investigation October 2, 2008 3 Report prepared by Michael L Parker, Environmental Engineer ❑ 4 Person contacted and telephone number Chris Fay (919) 858-9898 5 Directions to site The site is approx 5 miles east of the junction of I-77 and US Hwy 70 (see address above) 6 Discharge point(s) Latitude 350 46' 25" Longitude 800 46' 40" USGS Quad No D15SE 7 Receiving stream or affected surface waters Fourth Creek a Classification C b River Basin and Subbasin No Yadkin 030706 c Describe receiving stream features and pertinent downstream uses Fhe receiving stream has excellent flow and is = 25 - 30 feet wide at the point of discharge The downstream users are primarily agricultural, however, there are other permitted dischargers (both municipal and private) below the point of discharge PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS a Volume of wastewater 0 144 MGD (Design Capacity) b What is the current permitted capacity Not specified in the current permit c Date(s) and construction activities allowed by previous ATCs issued in the previous two years 7 here have been no ATCs issued in the past two years Page Two d Description of existing or substantially constructed WWT facilities The existing WWT facilities consist of three recovery wells a wet well, a flow meter and pFl adjustment tank (caustic solution) e Description of proposed WWT facilities I here are no proposed WWT facilities at this time t Possible toxic impacts to surface waters There are no toxic impacts expected Residual handling and utilization/disposal scheme Residuals are not generated as part of the remediation process Treatment plant classification This facility does not meet the minimum criteria for a Class I rating Compliance Background There have been no recent compliance problems at this facility PART III - OTHER PERTINENT INFORMATION Special monitoring or limitations (including toxicity) requests None at this time Important SOC or Compliance Schedule dates This facility is neither under an SOC nor is one being proposed at this time Alternative analysis evaluation The nearest WWTP (Statesville Fourth Creek WWTP) does not have denitritication equipment, therefore, this option is not available as an alternative There are no other known alternatives PART IV - EVALUATION AND RECOMMENDATIONS The permrttee requests renewal of the subject NPDES permit There have been no changes to the current method of operation since the last permit renewal nor are any proposed at this time It is recommended the permit be renewed as requested Signature of Report Preparer Date Water Quality Regional Supervisor Date h idsr�dsrOlsostallc doc DUNCKLEE 1::> & DUNHAM January 14, 2009 Mr Tom Belmck Supervisor, Western NPDES Program North Carolina Division of Water Quality NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Reference NPDES Permit Renewal Application Southern States Cooperative, Inc Statesville Fertilizer Plant US Highway 70 Statesville, Iredell County, North Carolina NPDES Permit NCO082821 Dear Mr Belmck ENVIRONMENTAL CONSULTANTS 511 KEISLER DRIVE - SUITE 102 CARY NORTH CAROLINA 27518 OFFICE (919) 858 - 9898 FACSMLE (919) 858 - 9899 JA N 16 2009 On behalf of Southern States Cooperative, Inc (Southern States), Duncklee & Dunham, P C (Duncklee & Dunham) submits this completed National Pollutant Discharge Elimination System (NPDES) Permit Application - Short Form C-GW and required attachments for renewal of the NPDES permit for the above -referenced site (see attached) The current permit is effective until March 31, 2009, and covers discharge from a ground water remediation system installed at the site for removal of ground water contaminants associated with releases from two unlined former waste water lagoons that treated waste water from air scrubbers previously installed at the facility The ground water remediation system was installed at the site in 1994 and became operational in 1995 The system consists of three recovery wells (RW-2, RW-5, and RW-6), a lift station with wet well, a chemical feed of sodium hydroxide to raise the pH of the ground water, and surface water discharge to Fourth Creek The flow meter originally installed with the system was replaced in early 2008 with a flow control system Duncklee & Dunham added motor starter controllers to the recovery well pumps and a counter to the wet well discharge pump The motor starter controllers activate and de -activate the recovery wells as the wet well fills and empties Activate and de -activate level switch controls mounted at pre-set levels within the wet well energize and de -energize the wet well discharge pump to discharge the water within the wet well The counter records the number of times the wet well discharge pump is activated The flow through the system is now calculated manually using the volume of the wet well that is discharged during each pump cycle by the number of times the discharge pump is activated The change to the system flow monitoring was approved by the DWQ via e-mail on November 27, 2007, with no permit revision requirement MAILING ADDRESS - POST OFFICE BOX 33366 - RALLRAE NORTH CAROLINA 27636 NPDES Permit Renewal Application Southern States Cooperative, Inc Statesville Fertilizer Plant January 14, 2009 Page 2 of 2 Due to system maintenance, repairs, and equipment upgrades, the system has not operated since June 19, 2008 The most recent analytical results from the effluent sample collected on June 5, 2008, revealed a pH of 7 01, ammonia at 1 7 milligrams per liter (mg/L), total nitrogen at 43 7 mg/L, total KJeldahl nitrogen at 0 88 mg/L, total phosphorous at 0 12 mg/L, nitrates at 42 8 mg/L, and chlorides at 27 9 mg/L The effluent was well within compliance of the NPDES permit at the time of system shutdown The June 2008 Discharge Monitoring Report and laboratory analytical report are attached System repairs and upgrades have been completed and the system is scheduled to be turned back on in January 2009 If you have any questions or require any additional information please do not hesitate to call contact Mr Tom Dunham of Duncklee & Dunham at (919) 858-9898 (TDunham@DunckleeDunham com) or Mr Vance Dann of Southern States at (804) 281-1262 (Vance Dann@SSCoop com) Sincerely, DUNCKLEE & DUNHAM, P C eo�� — Thomas S Dunham, P G Senior Geologist Senior Peer Review Bryson D Trexler, Jr, Ph D , P G Senior Hydrogeologist Attachments e-copy Mr Vance Dann — Southern States Cooperative, Inc MN 1 6 2009 P \Southern States\Statesvdle Fertilizer 50200\Forms Corresp\NOV and NCDENR Coves\NPDES Permit Renewal 09007 doc DUNCKLEE & DUNHAM, P C NPDES PERMIT APPLICATION - SHORT FORM C - GW For discharges associated with groundwater treatment facilities Mail the complete application to N C Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit Number INCO082821 If you are completing this form in computer use the TAB key or the up - down arrows to move from one field to the next To check the boxes, click your mouse on top of the box Otherwise, please print or type 1 Contact Information Owner Name Facility Name Mailing Address City State / Zip Code Telephone Number Fax Number e-mail Address Southern States Cooperative, Inc Statesville States Fertilizer Plant 6606 West Broad Street _ Richmond )k' 1 6 2009 VA / 23230 (804)281-1262 (804)281-1396 vance dann@sscoop corn 2 Location of facility producing discharge Check here if same as above ❑ Street Address or State Road City State / Zip Code County 2582 Salisbury Highway Statesville NC / 28677 Iredell 3 Operator Information Name of the firm, consultant or other entity that operates the facility (Note that this is not referring to the Operator in Responsible Charge or ORC) Name Duncklee & Dunham, PC Mailing Address P O Box 33366 City Raleigh State / Zip Code NC / 27636 Telephone Number (919)858-9898 Fax Number (919)858-9899 4 Ownership Status Federal ❑ State ❑ Private ® Public ❑ Page 1 of 3 C GW 03/05 NPDES PERMIT APPLICATION - SHORT FORM C - GW For discharges associated with groundwater treatment facilities 5 Products recovered Gasoline ❑ Diesel fuel ❑ Solvents ❑ Other Ammonia, Nitrite, & Nitrate 6 Number of separate discharge points 1 Outfall Identification numbers) 001 7 Frequency of discharge Continuous ® Intermittent ❑ If intermittent Days per week discharge occurs 8 Treatment System Design flow 0 144 MGD Duration 9 Name of receiving stream(s) (Provide a map shounng the exact location of each outfall, including latitude and longitudes Fourth Creek 10 Please list all additives to the treatment system, including chemicals or nutrients, that have the potential to be discharged 25% Sodium Hydroxide solution 11 Is this facility located on Indian country? (check one) Yes ❑ No N 12 Additional Information All applicants (including renewalsr > A USGS topographical map (or copy of the relevant portion) which shows all outfalls > A summary of the most recent analytical results (effluent data, if available) containing the maximum values for each chemical detected NEW Applicants only > Engineering Alternative Analysis > Description of remediation treatment system components, capacities, and removal efficiency for detected compounds > If the treatment system will discharge to a storm sewer, written approval from the municipality responsible for the sewer > A list of any chemicals found in detectable amounts at the site, with the maximum observed concentration reported for each chemical (the most recent sample must be collected less than one year prior to the date of this application) > For petroleum -contaminated sites - Analyses for Volatile Organic Compounds (VOC) should be performed Analyses for any fuel additives likely to be present at the site and for phenol and lead should also be performed > For sites contaminated with solvents or other contaminants - EPA Method 624/625 analysis should be performed Page 2 of 3 C GW 03105 NPDES PERMIT APPLICATION - SHORT FORM C - GW For discharges associated with groundwater treatment facilities 13 Applicant Certification I certify that I am familiar with the information contained in the application and that to the beat of my knowledge and belief such information is true, complete, and accurate Printed name / 1Y �'arnL/ns�( sQc Ur' North Carolina General S tute 143-215 6 (b)(2) provides that Any person who knowmgly makes any false statement representahon, or certification in any application, record, report, plan, or other document files or required to be maintain under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both (18 U S C Section 1001 provides a punishment by a fine of not more than $25,000 or irnpnsoninent not more than 5 years, or both, for a similar offense) JAN 1 6 2009 Page 3 of 3 C-GW 03105 1`�jt�j, �// / 1 - \ �/\ I 1 , / / R )!} - _ Rom•\ `�� �\ ��i = Approximate LOcatIOfl Of II; �_ OUtfall 001 v I ��I If 1 I � /% 71 / � r • rc "�' A 1 _l l� -�/y ' 1'inl�l\,11jp �Ir 1 Ic - � ��� .i�J It ✓ I ��� � � I � . _� tl n����A .�-�\_),� , i' - Ir Jr�� I V�r' 1li l9 �A II, cb� a�} �'} t s ,r �I V �� / if \'� IIy,�� IIt Source Map USG S Statesville East 75 Minute Quadrangle North is Towards Top o Patze DUNCKLEE & DUNHAM, P C Approximate Scale Title Site Location Map ENVIRONMENTAL CONSULTANTS 1" = 2000' USGS Topographic Map 511 KEISLER DRIVE - SUITE 102 Figure Pro/eet CARY NORTH CAROLINA 27511 I Southern States Fertilizer Plant Statesville, North Carolina N 04 — O � Outfall 001 FOURTH m FOURTH CREEK SEWAGE TREATMEN PLANT I � 4t NPDES Effluent Line SOUTHERN NORFOLK _-_ ' 70 Treatment SystemOto SOUTHERN STATES ' _ = SITE APPROXIMATE SCALE \ l = Extraction Wells 1/4 0 1/4 MILE -- SITE LOCATION MAP STATESVILLE, NORTH CAROLINA \) PREPARED FOR SOUTHERN STATES COOPERATIVE, INC. Q1-28 B4 ISSUED t0 NCDERHR - Environmental No DATE ISSUE / REVISION RD , v DATE t-14-94 Figure Taken From 1994 SCALE AS SHOWN Corrective Action Plan ,,outhun StItl+Loopuin�e Ine 6606 Wctit Broid Strut Richmond Virgmn 21230 1717 Mid Address PO Box 26234 Richmond Virgmn 23260 6234 Tclephoni (B04) 281 1000 CERTIFIED MAIL RETURN RECEIPT REQUESTED SOUTHERN September 5°i 2008 STATES North Carolina Department of Environment and Natural Resources Division of Water Quality -Point Source Branch 1617 Mall Service Center Raleigh North Carolina 27699-1617 Attention Mrs Dina Sprinkle RE Southern States Cooperative Inc Statesville Fertilizer Plant Statesville, Iredell County, North Carolina NPDES Permit No NC0082821 Submittal of Permit Renewal Application Dear Mrs Sprinkle, On behalf of the Statesville Fertilizer Plant in Statesville, North Carolina, the Southern States Cooperative, Inc (SSC) is pleased to submit this letter to the North Carolina Department of Environment and Natural Resources for the permit renewal package for NPDES permit No NC0082821 I he SSC Statesville Fertilizer Plant is located on Highway 70 about seven miles east of Statesville This facility has been operating as a fertilizer manufacturing plant since the 1950 s and SSC purchased it in 1988 from W R Grace & Co Before SSC purchased the facility the previous owner would occasionally discharge process water from the plant into two unlined ponds at the back of the property This discharge water leaked out of the ponds and infiltrated the groundwater supply and so a groundwater recovery system was installed at the site in 1994 to address the elevated ammonia and nitrate levels SSC still operates this remediation system and all of the process water is recirculated within the plant without being discharged The water is filtered through air scrubbers that use a wet system that allows the water to be reused in the granulation process There have been no significant changes to the system since the last permit renewal package was submitted in 2003 1 he ettluent pumps were replaced this year and a new extraction well is going to be installed this month that will replace one of the existing wells Fhe Statesville plant does not generate any sludges or solids as a result of their water treatment process and therefore the plant does not have a sludge management plan it you have any questions or need any additional information, please give me a call at 804-281- 1189 Southern States Cooperative Inc NPDAS Peanut Reneis al Application Sincerely, Lauren N Barlow Environmental Project Manager Cc Bruce T Gray — Statesville Fertilizer Plant Statesv dle FernL_er Plant September Yh 2008 NPDES PERMIT APPLICATION - SHORT FORM C - GW For discharges associated with groundwater treatment facilities Mail the complete application to N C DENR / Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit Number NC00 8a$al If you are completing this form in computer use the TAB key or the up - down arrows to moue from one field to the next To check the boxes, click your mouse on top of the box Otherwise, please print or type 1 Contact Information Owner Name �ou41rn .S ()L QeS ro-ti �a LT-� c Facility Name sic4e_Sylile Vqr+II,Z.e'r ?6nl / Mailing Address (,o&o(a Lg1si promsi- .Srree4 City �I c � rn O (d State / Zip Code VA o Jo�(p(D Telephone Number (900 ag 1- 1 a (o Q Fax Number (�Oq ) "23 ( - 139 e-mail Address 0nCe (3r)n© 55(-,cOp GOrn 2 Location of facility producing discharge Check here if same as above ❑ Street Address or State Road City State / Zip Code County 3 Operator Information �J�� �IIS�UCU �IQ�IiJ wIA S�a�esville NC -rreje �I Name of the firm, consultant or other entity that operates the facility (Note that this is not referring to the Operator in Responsible Charge or ORC) Name I/IAl1d6eL CA Qlkoy)arvl Mailing Address 511 I-Ls�er give" SkL )O�D City Co r U State / Zip Code Nor 4 r7C a ro 1, 14' �2 75 / / Telephone Number (q)q) 85 6 - q ` r( q Fax Number (g)q) 35S - Q891 4 Ownership Status Federal ❑ State ❑ PrivatePublic ❑ Page I of 3 C GW 05108 NPDES PERMIT APPLICATION - SHORT FORM C - GW For discharges associated with groundwater treatment facilities 5 Products recovered Gasoline ❑ Diesel fuel ❑ Solvents ❑ Other Anlnlonja, ni �(-OL�d + n}r14e 6 Number of separate discharge points I Outfall Identification number(s) 00j— 7 Frequency of discharge Continuous 2 Intermittent ❑ If intermittent + Days per week discharge occurs Duration 8 Treatment System Design flow D 0 19 MGD 9 Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including latitude and longitudes �our�h Crs2.,�< 10 Please list all additives to the treatment system, including chemicals or nutrients, that have the potential to be discharged 11 Is this facility located on Indian country? (check one) Yes ❑ No 12 Additional Information All applicants (including renewals) > A USGS topographical map (or copy of the relevant portion) which shows all outfalls > A summary of the most recent analytical results (effluent data, if available) containing the maximum values for each chemical detected NEW Applicants only > Engineering Alternative Analysis > Description of remediation treatment system components, capacities, and removal efficiency for detected compounds > If the treatment system will discharge to a storm sewer, written approval from the municipality responsible for the sewer > A list of any chemicals found in detectable amounts at the site, with the maximum observed concentration reported for each chemical (the most recent sample must be collected less than one year prior to the date of this application) > For petroleum -contaminated sites - Analyses for Volatile Organic Compounds (VOC) should be performed Analyses for any fuel additives likely to be present at the site and for phenol and lead should also be performed > For sites contaminated with solvents or other contaminants - EPA Method 624/625 analysis should be performed Page 2 of 3 C GW 05108 NPDES PERMIT APPLICATION — SHORT FORM C — GW For discharges associated with groundwater treatment facilities 13 Applicant Certification I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate OGrnhy 1)/11a,v Printed nai7le of Person Signing Title i L �U Y F —OP' fgnature of Applicant Date North Carolina General Statute 143 215 6 (b)(2) provides that Any person who knowingly makes any false statement representation, or certification in any application, record report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25 000 or by imprisonment not to exceed six months, or by both (18 U S C Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense ) Page 3 of 3 C GW 05/08 FACT SHEET FOR EXPEDITED PERMIT RENEWALS Basic Information to determine potential for expedited permit renewal Reviewer/Date 611 vl n 2a N i It - if -o z? Permit Number C pp g Facility Name 150-- i¢rn 5 4� s boo ✓wE vc Basin Name/Sub-basin number Yo' k' v1 3v70 Receiving Stream Stream Classification in Permit C Does permit need NH3 limits? Does permit need TRC limits Does permit have toxicity testing 0 Does pennit have Special Conditions D Does permit have mstream monitoring? N O Is the stream impaired on 303(d) list)? Al O Any obvious compliance concerns? N D Any permit mods since last pennit9 N D Existing expiration date 3 - ? I -U New expiration date New permit effective date YES c/ This is a SIMPLE EXPEDITED permit renewal (administrative renewal with no changes, or only minor changes such as TRC, NH3, name/ownership changes) Include conventional WTPs in this group YES_ This is a MORE COMPLEX EXPEDITED permit renewal (includes Special Conditions (such as EAA, Wastewater Management Plan), 303(d) listed, toxicity testing, mstream monitoring, compliance concerns, phased limits) Basin Coordinator to make case -by -case decision YES_ This permit CANNOT BE EXPEDITED for one of the following reasons • Major Facility (municipal/industnal) • Minor Municipals with pretreatment program • Minor Industrials subject to Fed Effluent Guidelines (lb/day limits for BOD, TSS, etc) • Limits based on reasonable potential analysis (metals, GW remediation organics) • Permitted flow > 0 5 MGD (requires full Fact Sheet) • Permits determined by Basin Coordinator to be outside expedited process TB Version 8/18/2006 (NPDES Server/Current Versions/Expedited Fact Sheet)